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HomeMy WebLinkAboutNCG030564_MONITORING INFO_20190301STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. IV C,& O 3 DOC TYPE HISTORICAL FILE MONITORING REPORTS DOC DATE ❑ dD ! (O 3d (1 YYYYMMDD Energy, Mineral and Land Resources ENVIRONMENTAL GUALITV March 1, 2019 Industrial Fabricators, Incorporated Attention: Roger Bingham, President 4328 South York Highway Gastonia, North Carolina 28052 Subject: Compliance Evaluation Inspection NPDES Storrnwater Certificate of Coverage- NCG030564 Gaston County, North Carolina Dear Mr. Bingham: ROY COOPER Governor MICHAEL S. REGAN secretory S. DANIEL SMITH Interim Director Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspections we conducted at the Industrial Fabricators South Plant located at 5053 South York Highway on February 6, 2019. The report should be self-explanatory; however, should you have any questions concerning this.report, please do not hesitate to contact me at (704) 663-1699 or by email at Holliday.Keen@ncdenr.gov. Sincerely, l� Zes Moore Assistant Regional Engineer Land Quality Section Enclosed: Inspection report c: Storrnwater Permitting Branch Permit NGG030564 SOC: County: Gaston Region: Mooresville Compliance Inspection Repo Effective: 1110111B Expiration: 05/31/21 Owner : Industrial Fabricators Effective: Expiration: Facility: Industrial Fabricators/South Plant 5053 S York Highwy Contact Person: Roger Bingham Directions to Facility: On comer of South York Highwy and Community Drive System Class if cations: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: President Certification: Gastonia NC 2BO52 Inspection Date: 0210612019 Entry Time: 02:00PM Exit Time: 03:45PM Primary Inspector: Holliday Keen Secondary Inspector(s): Phone: 704-864-3032 Phone: Phone: Reason for Inspection: Follow-up Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: Compliant F1 Not Compliant Question Areas: Storm Water a (See attachment summary) Page 1 of 3 Permit NCG030564 Owner -Facility: Industrial Fabricators Inspection Date: 02f0612019 Inspection Type: Compliance Evaluation Reason for Visit Follow-up Inspection Summary: This inspection was conducted as a follow up to a Notice of Deficiency issued on January 22, 2018. Since the initial inspection, Industrial Fabricators has created and implemented all aspects of the Stormwater Pollution Prevention Plan. This site was in compliance at the time of inspection and the Notice of Deficieny is now considered closed_ Page 2 of 3 Permit: NCG030564 Owner - Facility: Industnal Fabricators Inspection Date: 02106l2019 Inspection Type: Compliance Evaluation Reason for Ysit: Follow-up Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? E ❑ Cl ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? E ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible altematives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a SMP summary? ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ # Does the Plan indude a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? E ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? E ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? E ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? E ❑ ❑ ❑ Comment: Permit and Outfalls Yes No NA NE # is a copy of the Permit and the Certificate of Coverage available at the site? E ❑ ❑ ❑ # Were all outfalIs observed during the inspection? N ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑ # Has the facility evaluated all illicit (non stonnwater) discharges? ❑ ❑ ❑ Comment: Page 3 of 3 Energy, Min era I and Land Resources ENVIRONMENTAL QUALITY March 1, 2019 Industrial Fabricators, Incorporated Attention: Roger Bingham, President 4328 South York Highway Gastonia, North Carolina 28052 Subject: Compliance Evaluation Inspection NPDES Stormwater Certificate of Coverage- NCG030564 Gaston County, North Carolina Dear Mr. Bingham: ROY COOPER Governor MICHAEL S. REGAN Secretary S. DANIEL SMITH Interim Director MAR 0 4 2013 DENR-LAND QUALITY STORMWATER PE'RW E i iNG Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspections we conducted at the Industrial Fabricators South Plant located at 5053 South York Highway on February 6, 2019. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact me at (704) 663-1699 or by email at Holliday.Keen@ncdenr.gov. Sincerely, 1�� es Moare Assistant Regional Engineer Land Quality Section Enclosed: Inspection report c: igtar—mwater, P.eriiitting-Branch Permit: NCG030564 SOC: County: Gaston Region: Mooresville Compliance Ins ction Repo Effective: 11/01/18 Expiration: 05/31/21 Owner: Industrial Fabricators Effective: Expiration: Facility: Industrial Fabricators/South Plant 5053 S York Highwy Contact Person: Roger Bingham Directions to Facility: On comer of South York Highwy and Community Drive System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: President Certification: Gastonia NC 28052 Phone: 704-864-3032 Phone: Inspection Date: 02/06/2019 Entry Time: 02:00PM Exit Time: 03:45PM Primary Inspector. Holliday Keen Phone: Secondary Inspector(s): Reason for Inspection: Follow-up Inspection Type: Conipliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: Storm Water r (See attachment summary) Page 1 of 3 pgrM& NCG030564 Owner - Facility: Industnal Fabricators Inspection Date: 02/06/2019 Inspection Type : Compliance Evaluation Reason for Visit: Follow-up Inspection Summary: This inspection was conducted as a follow up to a Notice of Deficiency issued on January 22, 2018. Since the initial inspection, industrial Fabricators has created and implemented all aspects of the Stormwater Pollution Prevention Plan- This site was in compliance at the time of inspection and the Notice of Deficieny is now considered closed. Page 2 of 3 perrnrt; NCG030564 Owner - Facility: Industrial Fabricators Inspection Date: 02106/2019 Inspection Type: Compliance Evaluation Reason for Visit: Follow-up Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? E ❑ ❑ ❑ # Does the Plan include a'Narrative Description of Practices? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ # floes the Plan include a Spill Prevention and Respnnse Plan (SPRP)? E ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? N ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment Qualitative Monitories Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? N ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? N ❑ ❑ ❑ Comment: Permit and Qutfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ Comment: Page 3 of 3 Energy, Mineral. and Land Resources ENVIRONMENTAL QUALITY March 23; 2018 Industrial Fabricators, Incorporated Attention: Roger Bingham, President 4328 South York Highway Gastonia, North Carolina 28052 Subject: Compliance Evaluation Inspection NPDES Stormwater Certificate of Coverage- NCG030564 Gaston County, North Carolina Dear Mr. Bingham: ROY COOPER Governor MICHAEL S. REGAN sec—y WILLIAM E. TOBY VINSON, JR. Intenm Director RECEIVED APR 2 4 2018 CENTAL FILES DWR SECTION Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspections we conducted at the Industrial Fabricators South Plant located at 5053 South York Highway on March 15, 2018. The report should be self-explanatory; however, should you have any questions concerning this reports, please do not hesitate to contact me at (704) 663-1699 or by email at Holliday.Keen@ncdenr.gov. Sincerely, 3"A- S 1c1 Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Enclosed: Inspection report c: Stormwater Permitting Branch Permit NCGO30564 SOC: County: Gaston Region: Mooresville Compliance Inspection Report Effective: 11/16/17 Expiration: 10/31/18 Owner: Industrial Fabricators Effective: Expiration: Facility: Industrial FabricatorstSouth Plant 5053 S York Highwy Contact Person: Roger Bingham Directions to Facility: On comer of South York Highwy and Community Drive System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: President Inspection Date: 03/15/2018 Entry Time: 10:GOAM Primary Inspector. Holliday Keen Secondary Inspector(s): Certification: Gastonia NC 28052 Phone: 704-864-3032 Phone: Exit Time: 12:OOPM Phone: Reason for Inspection: Follow-up Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication StonTwater Discharge COC Facility Status: ❑ Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit NCG030564 Owner - Facility: Industrial Fabricators Inspection Deb: 03115/2018 Inspection Type: Compflanca Evaluation Reason for VlsW Follow-up Inspection Summary: This inspection was conducted as a follow up to the Notice of Deficiency issued January 22, 2018, At the time of inspection, the SWPPP was still in the process of being made and Analytical and qualitative monitoring has not been conducted yet. Per Jack Hemdon, they have hired a third party company to assist with stormwater monitoring. Outfalls have been identified and safe access paths have been created. Additionally site cleanup and additional housekeeping methods have been enacted to reduce impacts to storrnwater flowing over the site. Please complete and enact the SWPPP and conduct analytical and qualitative monitoring as soon as possible. A follow up inspection will be conducted March 29, 2018 to assess progress and site compliance. If you have any questions, please contact Holliday Keen at 704-235-2148 or by email at Holliday.Keen@NCDENR.gov. Page: 2 permit: NCG030564 Owner - Facility: Industrial Fabricators lnspmuon Date: 03/15/2018 Inspection Type: Compliance Evaluation Reason for Visit Follow-up Stonnvwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? C] E ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ 0 ❑ ❑ # Does the Pian include a "Narrative Description of Practices"? ❑ [] ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ■ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ■ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ N ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ E ❑ ❑ # Does the Plan include a BMP summary? ❑ E ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ E ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ 0 ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Slormwater Facility Inspection Program? ❑ E ❑ ❑ Has the Slorrnwater Pollution Prevention Plan been implemented? ❑ E ❑ ❑ Comment: The SWPPP had not been developed or implemented at the time of inspection. Qualitative Monitorinq Yes No NINE Has the facility conducted its Qualitafive Monitoring semi-annually? ❑ 0 ❑ ❑ Comment: Qualitative monitoring has not been conducted or documented - Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ 0 ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ Comment: Analytical monitodnct has not been conducted or documented. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ 0 ❑ ❑ # Were all outfalls observed during the inspection? 110 110 # If the facility has representative outfall status, is it property documented by the Division? ❑ ❑ E ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ N ❑ ❑ Comment: During this inspection we identified potential outfalls on site and safe access has been developed to outfalls. The SWPPP had not vet been developed and illicit discharges had not been evaluated. Page: 3 I ►.a Energy, Mineral and Land Resources ENVIRONMENTAL OVALITY CERTIFIED MAIL RETURN RECEIPT REQUESTED 6v ROY COOPER Governor 1401 MICHAEL S. REGAN Secretary �$A a i]. 2.OtIL IAM E. TOBY VINSON, JR. Interim Director DEQ- UFE R P RMITTNSA R 9 January 22, 2018 �10' Industrial Fabricators, Incorporated 7016 1370 0000 2595 8457 RECEIVED Attention: Roger Bingham, President 4328 South York Highway FEB 0 2 2018 Gastonia, North Carolina 28052 CENTRAL FILES WR SECTION Bingham Properties, LLC 7016 1370 0000 2595 8464 Attention: Roger Bingham, Manager and Patricia Bingham, Registered Agent and Manager 323 Dover Road Kings Mountain, North Carolina 28086-8697 Subject: NOTICE OF DEFICIENCY NOD-2018-PC-0005 General Permit Number NCG030000 Certificate of Coverage Number NCG030564 Industrial Fabricators South Plant Industrial Fabricators, Incorporated Gaston County, North Carolina Dear Sir and Madam, Enclosed is a copy of the Compliance Evaluation Inspection (CEI) report for the compliance inspection conducted on January 11, 2018 at your facility located at 5053 S York Highway, Gastonia, North Carolina. This inspection was conducted by Holliday Keen. This inspection was conducted as a routine inspection to evaluate compliance with Certificate of Coverage number NCG030564 issued to Industrial Fabricators, Inc. for this site on November 16, 2017. This permit covers on site activities including the manufacturing of metal products. The enclosed report should be self-explanatory. Please note the comments located in the summary portion of the inspection report. As noted by the inspector, the Stormwater Pollution prevention plan has not been created for this site which is a violation of permit condition Part II Section A stating that "The permittee shall.develop and implement a Stormwater Pollution Prevention Plan (SPPP)." Additionally, Analytical and Qualitative Monitoring have not been conducted or recorded in the SPPP. This is a violation of permit conditions Part II Section B and Part II Section D respectively. it was also noted on site that this site has not determined all State of North Carolina I Environmental Quality I Energy, Mineral and land Resources Mooresville Regional Office 1 610 East Center Ave Ste 301 1 Mooresville, NC 28115 704 663 1699 T I Industrial Fabricators, Incorporated January 22, 2018 Page 2 applicable outfalls which is a violation of Part 11 Section A.1(c) of the general permit. Please review the violations as listed,below and see the attached addendum for information about your permit. 1) Stormwater Pollution -Prevention Plan (SPPP) A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly implemented. Yes ❑ No 2) Qualitative Monitoring Qualitative monitoring has-been conducted and recorded in accordance with permit requirements. Yes ❑ No ® NA ❑ 3) Analytical Monitoring Analytical monitoring has been conducted and recorded in accordance with permit requirements. Yes ❑ No ® NA ❑ 4) Permit and Outfalls The permittee has not evaluated the stormwater outfalls for illicit discharges annually as required by the permit. Required Re§Ronse Thank you for your attention to this matter. This office requires that the violations as described above be properly resolved. Unresolved violations may lead to the issuance of a Notice of Violation and/or assessments of civil penalties. Please provide a written response detailing the measures taken to bring your facility into compliance. Your response should document the initiation of the analytical and qualitative monitoring at the subject facility in accordance with the terms and conditions of the permit. This response should be received no later than 30 days from the slate of this letter. If you have any questions or require any additional information, please contact Holliday Keen at (704) 235-2148 or Holliday.Keen@NCDENR.gov or me at (704) 663-1699. Sincerely, Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Mooresville Regional Office HKJcys Enclosures: Inspection Report 9 Industrial Fabricators, Incorporated January 22, 2018 Page 3 ADDENDUM The National Pollutant Discharge Elimination System (NPDES) program was established under the federal Clean Water Act and then delegated to the Division of Water Quality for implementation in North Carolina. The NPDES.permitting program for stormwater discharges was established in 1990. Phase I focuses on site and operations planning to reduce pollutant sources. Through the NPDES permitting program industrial facilities that fall into one of the subject ten categories are required to obtain permit coverage under a general permit or an individual permit, depending upon the facilities SIC code and the industrial activity occurring at the facility. There are currently 19 active general stormwater permits in North Carolina. One condition that is applicable to both the general permits and individual stormwater permits is the requirement to develop and implement site -specific comprehensive Stormwater Pollution Prevention plans (SPPP). These plans are required to include a comprehensive evaluation of the site and operations to reduce pollutant sources and prevent pollutant discharge. Copies of the general permits and accompanying documents can be accessed from the following webpage: http-//portal.ncdenr.org/web/wq/ws/su/npdessw#General_Permits NPDES. Permit text, technical bulletins, discharge monitoring forms, and a Notice of Intent [which is the application for coverage under a NPDES General Stormwater Permit] can be found on this website. The following items are a subset of permit requirements and are listed to assist you and help bring your attention to certain permitting issues, process and condition requirements of your permit. Please see the above mentioned website to obtain a copy of the permit so you may fully comply with all the conditions therein: Failure to properly comply with conditions of the permit, like those bulleted below, is a violation(s) of the permit and subject to civil penalty assessment(s) of up to $25,000.00 per day. • Industrial facilities that fall into one of the subject ten categories are required to obtain permit coverage under a general NPDES stormwater permit or an individual NPDES stormwater permit • All persons desiring to have facilities covered by a General Permit must register with the Division of Water Quality (DWQ) by filing of a Notice of Intent (NOI) and Applicable Fees. • This Notice of Intent (NOI) must be submitted and a Certificate of Coverage issued prior to any discharge of stormwater associated with the industrial activity, process wastewater, and/or mine dewatering. • Once the Notice of Intent is received, DWQ will review and determine whether a Certificate of Coverage (COC) may be issued. If this Certificate of Coverage is issued the facility is covered by the General Permit. That is, the permittee is authorized to discharge stormwater, process wastewater, and/or mine dewatering pursuant to the type of General Permit until the permit expires or is modified or revoked. • Any other point -source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. • There are currently 19 active general permits. Permit conditions vary accordingly; however, most of the permits have the following condition requirements (you must read your entire permit to ensure full compliance): Industrial Fabricators, Incorporated January 22, 2018 Page 4 o Development and compliance with the Stormwater Pollution Prevention Plan o Collection, reporting, and recording of Analytical Monitoring o Collection, reporting, and recording of Qualitative Monitoring o 'Collection, reporting, and recording of Vehicle Maintenance Monitoring (if applicable) o Records — Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of the analytical monitoring results shall also be maintained on site. The Permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip -chart recordings for continuous monitoring instrumentation, and copies of all reports required by this general permit for a period of at least 5 years from the date of the sample measurement, report, or application. o Expiration — The permittee is not authorized to discharge after the expiration date of the general permit. In order to receive automatic authorization to discharge beyond the ekpiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180-days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subject to enforcement. Failure to renew your permit is a violation. o Transfer — The Certificate of Coverage (COC) issued pursuant to this general permit is not transferable to any person expect after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the Certificate of Coverage to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. The Permit is NOT transferable. a Name Change, Closure, or Facility Ownership change — Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. The Division of Water Quality views changes of name or ownership as a modification that requires the Director's approval and reissuance of the permit. Name and ownership changes require you to complete a Name/Ownership Change Form from the Division and mail it back to the Division of Water Quality along with all appropriate information. o Proper Operation and Maintenance is a requirement of the permit. a Permit: NCG030564 SOC: County: Gaston Region: Mooresville Compliance Inspection Report Effective: 11/16/17 Expiration: 10/31/18 owner: industrial Fabricators Effective: Expiration: Facility: Industrial Fabricators/South Plant 5053 S York Highwy Contact Person: Roger Bingham Directions to Facility: On corner of South York Highwy and Community Drive System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: President Inspection Date: 01111/2018 Entry Time: 02:00PM Primary Inspector: Halliday Keen Secondary Inspector(s): Certification: Gastonia NC 28052 Phone: 704-864-3032 Phone: Exlt Time: 03:OOPM Phone: Reason for Inspection: Routine inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: ❑ Compliant E Not Compliant Question Areas: Storm water (See attachment summary) Page: 1 Permit NCG030564 Owner - Facility: Industrial Fabricators Inspection Date: 01/11/201 S Inspection Type: Compliance Evaluation Reason for visit: Routine Inspection Summary: During this inspection I met with Jack Herndon and discussed site conditions and permit requirements. I noted that a Stormwater Pollution Prevention Plan (SPPP) has not been created, site outfalls have not been determined, and analytical and qualitative monitoring have not been completed. Please create and implement a SWPPP and a follow up inspection will be conducted to assess site compliance. If you have any questions, please contact our office at 704-663-1699 or by email at Holliday. Keen@NCDENR.gov. Page: 2 permit NCG030564 Owner - Facility: Industrial Fabricators Inspection Date: 01111/2010 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ E ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ 0 ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ 0 ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ 0 ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ E ❑ ❑ # Has the facility evaluated feasible altematives to current practices? ❑ E ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ N ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ 0 ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ e ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Pany(s)? ❑ N ❑ ❑ # Is the Plan reviewed and updated annually? ❑ E ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ N❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ❑ E ❑ ❑ Comment: A Stormwater Pollution Prevention Plan has not been created for this facility, Qualitative Monitor Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ O ❑ ❑ Comment: Qualitative Monitoring has not been conducted. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ■ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ M ❑ ❑ Comment: Anal ical Monitoring has not been conducted. Permit and Outfalls Yes No NA NE # is a copy of the Permit and the Certificate of Coverage available at the site? ❑ E ❑ ❑ # Were all outfalls observed during the inspection? ❑ 0 ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ 0 ❑ ❑ Comment: All site outfalls have not yet been determined. Page: 3 1 ii� iRN7.a FILE�o NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue' Goleen H. Sullins bee Freeman Governor Director Secretary November 14, 2011 Mr_ Roger Bingham, President Industrial Fabricators 4328 S. York Road Gastonia, North Carolina 28052 Subject: Notice of Violation Compliance Evaluation Inspection Industrial Fabricators/South Plant Stormwater Permit No. NCG030564 Gaston County, N.C. Tracking 4: NOV-201 I-PC-0598 Dear Mr. Bingham: Enclosed is a copy of the Compliance Evaluation Inspection Report for the stormwater inspection conducted at the subject facility on November 3, 2011 by Mr. Wes Bell of this Office. Please inform the personnel involved with the implementation of the Stormwater Permit by forwarding a copy of the enclosed report. This report is being issued as a Notice of Violation (NOV) due to the permittee's failures to develop and implement a Stormwater Pollution Prevention Plan, violations of the subject Storrwater Permit and North Carolina General Statute (G.S.) 143-215.1, as detailed in the Stormwater Pollution Prevention Plan, Qualitative Monitoring, Analytical Monitoring, and Permit/Outfalls Sections of the attached report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25,000.00) per violation, per day, may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G.S. 143-215. L It is requested that a written response be submitted to this Office by December 9, 2011, addressing the above -noted violations and the actions taken to obtain stormwater permits for the applicable facilities listed in the Summary Section of the attached report. Please note that civil penalties may also be assessed for the discharges of stormwater without a permit. In responding to this report, please address your comments to the attention of Mrs. Marcia Allocco. Mooresvik Regional Once Location: 610 East Center Ave., Suite 301 Mooresville. NO 23115 One Phone: (704) 663-1699 i Fax: (704) 663-6040 i Customer Service: 1-8irr-623-6748 InInternethEtpJ1portal.nalenr.org,web/wq I�,a 1, iCarOlina An Equal Opporlunity 1 Affirma -e action Employer- 50% RaeydEelilo% Post Consumer paper Aimurall r 9 Mr. Roger Bingham November 14, 2011 Page Two The report should be self-explanatory; however, should you have questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 663-1699. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor Enclosures: Inspection Report Photos Notice of Intent (Permit Application Form) Technical Guidance Monitoring Forms (Qualitative and Analytical) No Exposure Certification pH Guidance Document cc: Shelton Sullivan, Wetlands & Stormwater Branch/WBS Compliance & Permits Unit Gaston County Health Department I .r Permit: NCG030564 SOC: County: Gaston Region: Mooresville Compliance Inspection Report Effective: 02/15/08 Expiration: 10/31/12 Owner: Industrial Fabricators Effective: Expiration: Facility: Industrial Fabricators/South Plant 5053 S York Highwy Contact Person: Roger Bingham Title: President Directions to Facility: On comer of South York Highwy and Community Drive System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Inspection Date: 11/03/2011 Primary Inspector: Wesley N Bell Secondary Inspector(s): Billy Roberson Entry Time: ft0:30 AM -_.du' Certification: Gastonia NC 28052 Phone: 704-864-3032 Exit Time: 11:10 AM Phone: Phone: 704-864-3032 Phone: 704-663-1699 Ext.2192 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: Q Compliant ■ Not Compliant Question Areas: E Storm Water (See attachment summary) Page: 11 Permit: NCG030564 Owner - Facility: Industrial Fabricators Inspection Date: 11/03/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: DWQ/MRO staff visited four additional facilities owned and/or operated by Industrial Fabirators to determine the permitting status of each facility. The results of those site inspections are as follows: Laser Cutting/Powder Coating Facility - intersection of S. York Road and Crowders Creek Road: - the facility has multiple stormwater outfalls (including an outlet to a large detention basin). - spent powder coating material, a large inventory of used pallets and metal equipment, open dumpsters and other containers, etc. were being stored outside on the site grounds. - a Notice of Intent (permit application) and supporting fee will need to be submitted to the Division for these discharges of stormwater. Metal Stamping Facility - 105 Chickasaw Road: - the facility has one stormwater outfall (at a minimum) with potential exposures from the open dumpsters (for metal recycling) and used pallet storage area. - a Notice of Intent (permit application) and supporting fee will need to be submitted to the Division for the discharges of stormwater. Note: If the dumpsters can be covered and the pallets can either be stored under cover or removed, then the facility may be eligible for a NO Exposure Certification (separate submittal). Shipping Facility - near intersectin of S. York Road and Forbes Road (old Rousch Building): - Minimal stormwater exposures noted at this facility. - the Maintenance Manager indicated that all stormwater is collected and discharged into the City Gastonia's wastewater collection system via pretreatmentipumping system. - This Office should to be notified if the current collection and disposal of the stormwater discharges changes. Welding Facility - off S. York Road: - exposures to stormwater runoff were noted (open dumpsters, outside storage of equipment, etc.) - a determination of a discharge outfall could not be determined during the site inspection due to the heavy growth of vegetation (kudzu). - the facility staff will need to evaluate the site to determine if there is a stormwater conveyance (pipe, ditch, etc.) and proceed with the submittal of a Notice of Intent if a conveyance is found. Page: 2 try Permit: NCG030564 Owner - Facility: Industrial Fabricators Inspection Date: 11/03/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? D ■ ❑ Q # Does the Plan include a General Location (USGS) map? D ■ ❑ D # Does the Plan include a "Narrative Description of Practices"? D ■ D # Does the Plan include a detailed site map including outfall locations and drainage areas? D ■ D D # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ■ D Q # Has the facility evaluated feasible alternatives to current practices? D ■ 0 0 # Does the facility provide all necessary secondary containment? D ■ D Q # Does the Plan include a BMP summary? D ■ D C) # Does the Plan include a Spill Prevention and Response Plan (SPRP)? D ■ D D # Does the Plan include,a Preventative Maintenance and Good Housekeeping Plan? n ■ D D # Does the facility provide and document Employee Training? Cl ■ D D # Does the Plan include a list of Responsible Party(s)? Cl ■ ❑ D # Is the Plan reviewed and updated annually? ■ ❑ D # Does the Plan include a Stormwater Facility Inspection Program? D ■ Q D Has the Stormwater Pollution Prevention Plan been implemented? D ■ D D Comment: The facility failed to develop and implement a Stormwater Pollution Prevention Plan (SPPP). The facility staff should immediately initiate the developement and implementation of a SPPP. Please be advised that the implementation of the SPPP includes documentation of all monitoring, measurements, inspections, preventive maintenance/good housekeeping activities, training provided to employees, Plan reviews/updates, and actions taken to implement BMPs. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? D ■ D D Comment: No qualitative/visual monitoring has been performed. The facility staff must ensure that the qualitative/visual evaluations are documented on the Division's monitoring report form (copy attached to report). Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? D ■ D D # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? D D ■ D Pag e: 3 Permit: NCG030564 Owner - Facility: Industrial Fabricators Inspection date: 11/03/2011 Inspection Type. Compliance Evaluation Reason for Visit: Routine Comment: No analytical monitoring has been performed. Please be advised that the pH samples must be collected and analyzed within 15-minutes. The pH analyses can be performed by the on -site personnel as long as the analytical/testing method conforms to Standard Methods for the Examination of Wastewater, 18th-20th Editions. All supporting documentation should also be maintained on -site that includes: instrument calibrations, date of analyses, collection/analysis times and/or chain of custody forms, sampling location, lab analyst, laboratory results, etc. Permit and Outfalis # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: The Stormwater Permit was issued on 2/15/2008 (also effective date) with an expiration date of 10/31/2012. The inspection verified that the facility has one stormwater outfall. No discharges were observed at the time of the inspection. Several exposures to stormwater runoff were observed as a result of the facility's industrial activities. These exposures include: oil residue on the asphalt driveway, waste sand material being disposed/stored on the site grounds, open dumpsters, etc. The facility staff should incorporate an appropriate Preventive Maintenance/Good Housekeeping and Spill Prevention/Response Plans to prevent and/or minimize exposures to the stormwater runoff. Yen No NA NE n■0D 0000 0000 n ■ n n Page: 4 Selected Pictures taken by DWQ/MRO staff on 11/3/2011 during the compliance evaluation inspection at the Industrial Fabricators (Carolina industrial Foundry)/South Plant. Below pictures show exposures ' to stormwater runoff from the facility's industrial activities. 'RN V41 KA lip gm � 'W4i z4 IL a -ell Al- vv _,