NCG030394_COMPLETE FILE - HISTORICAL_20071126

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/V
DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ Q) % II (O
YYYYMMDD

Nov 26 2007 3:18PM
336-431-5454 p.1
'D
perations
xcellence
MC.
November 26, 2007
Ms. Polly Lespinasse
North Carolina Department of Environment and Natural Resources
Division of Water Quality
610 Past Center Avenue, Suite 301
Mooresville, North Carolina 28115
Subject: Response to Notice of Violation
Conunercial Fabricators, Inc.
2045 Industrial Drive
Newton, Catawba County, North Carolina
NPDES Permit No. NCGO30394
Dear Ms. Lespinasse:
We received a copy of the Notice of Violation (NOV) dated October 29, 2007 regarding the subject site.
Operations Excellence, Inc. (OEI) has recently been engaged by Commercial Pabricators, Inc. to assist
them with their stormwater issues. OEI plans to visit the site within one week of the date of this letter.
We will perform a site reconnaissance, perform visual qualitative monitoring of the outfalls. and prepare
/ update the Stormwater Pollution Prevention Plan for the subject facility within two to three weep after
our site visit. The plan will include information on monitoring and sampling and will also include an
updated site map showing all outfalls. Once the plan is complete and reviewed by the client, we will
perform a sampling event and submit the results to your office. Per our telephone conversation on
November 26, 2007, we hereby request an extension until December 31, 2007 to implement the
stomwater program at the facility.
Please contact the undersigned at 336-392-6949 if you have questions concerning this letter or need
additional information.
Sincerely,
Z��g all&
Jeffrey L. Gerlock, L.G.
NC Licensed Geologist #1141
Attachments
Cc: Mr. Richard Tucker, Commercial Fabricators, Inc.
+ 2235-E Lewisville-Clemmons Road Clenwzons, NC 27012-8613
Telephone: [phone] Fax: [phone]
Ira
vim- 0 a-
'

Michael F. Easley, rnor ` r L—
v
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
October 29, 2007
CERTIFIED MAIL # 7007 0710 0005 2882 0762
RETURN RECEIPT REQUESTED
Mr. Richard Tucker
Commercial Fabricators
2045 Industrial Drive
Newton, NC 28658
Subject_ NOTICE OF VIOLATION
Compliance Evaluation Inspection
NPDES Permit No. NCG030394
NOV-2007-PC-0714
Catawba County, North Carolina
Dear Mr. Tucker:
Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the
subject facility on September 24, 2007, by Ms. Polly Lespinasse of this Office.
It is requested that a written response be submitted to this Office by November 26, 2007, addressing the
deficiencies noted in the Inspection Summary, Stormwater Pollution Prevention Plan, Qualitative Monitoring,
Analytical Monitoring and Permits and Outfalls Sections of the report. In responding, please address your
comments to the attention of Ms. Marcia Allocco.
The report should be self-explanatory, however, should you have any questions concerning this report, please do
not hesitate to contact Ms. Lespinasse or me at [phone].
Sincerely,
Robert B. Krebs
Regional Supervisor
Surface Water Protection Section
Enclosure
cc: Shelton Sullivan, DWQ, NPS-ACO Unit
No `hCarohna
Natura!!ry
North Carolina Division of Water Quality 610 East Center Avenue, Suite 301 Phone [phone]
Internet: h2o.enr.state.nc.us Mooresville, NC 28115 Fax [phone]
An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper

or
Permit: NCG030394
SOC:
County: Catawba
Region- Mooresville
Compliance Inspection Report
Effective: 09/01/02 Expiration: 08/31/07 Owner: Commerical Fabricators Inc
Effective: Expiration: Facility: Commerical Fabricators Incorporated
2045 Industrial Dr
Contact Person: Richard Tucker
Directions to Facility:
system Ciassifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Title: President
Certification:
Newton NC 28658
Phone: [phone]
Phone:
Inspection Date: 09/24/2007 Entry Time: 10:30 AM Exit Time: 11-.45 AM
Primary Inspector: Polly Lespinasse Phone:
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: Q Compliant ■ Not Compliant
Question Areas:
Storm Water
(Domesticru
Only;
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r- ' CONIMERCIAL FABRICATORS
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P5 Forrn 3800. August 2006 See Reverse [or Instructions

Permit: NGG030394 owner - Facility: Commerical Fabricators Inc
Inspection Date: 09124/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
StOrrnwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Pian?
❑
■
n
n
# Does the Plan include a General Location (USGS) map?
❑
■
n
n
# Does the Plan include a "Narrative Description of Practices'?
❑
■
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
❑
■
D
❑
# Does'the Plan include a list of significant spills occurring during the past 3 years?
❑
■
❑
n
# Has the facility evaluated feasible alternatives to current practices?
n
■
n
n
# Does the facility provide all necessary secondary containment?
❑
■
❑
❑
# Does the Plan include a BMP summary?
❑
■
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
n
■
n
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑
■
❑
❑
# Does the facility provide and document Employee Training?
n
■
❑
n
# Does the Plan include a list of Responsible Party(s)?
[I
■
n
n
# Is the Plan reviewed and updated annually?
❑
■
Cl
n
# Does the Plan include a Stormwater Facility Inspection Program?
rl
■
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
❑
■
❑
❑
Comment: The Stormwater Pollution Prevention Plan was not available on site.
Facility representatives believe that a consultant may have prepared one for them, but
they cannot locate it. They will contact the consultant to determine if there is a copy.
As of 10126107, no Stormwater Pollution Prevention Plan has been provided. The
facility did have a site map identifying some outside storage areas and two outfalls. An
additional outfall was identified during the facility inspection. Additonal storage areas
(solvent and hazardous waste), an additional outfall and facility changes (addition of
more parking) must be added to the map and included in a storm water pollution
prevention plan.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑
Comment: The facility has not conducted qualitative monitoring during the term of the
permit. Qualitative monitoring must be conducted in compliance with the permit two (2)
times per year and the results documented in the SWPPP.
Analytical Monitoring
Yes
No
NA NE
Has the facility conducted its Analytical monitoring?
■
❑
❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
■ ❑
Page: 3

t
Permit: NCG030394 owner - Facility: Commerical Fabricators Inc
Inspection Date: 09/2412007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Additional Comments:
1. A Storm Water Pollution Prevention Plan (SWPPP) must be developed for the facility and implemented
2. Solvent storage was located outside of the main building. There are two (2) secondary containment units containing
MEK and mineral spirits. During the inspection, the valve on the large containment unit was open, which would allow
accumulated solvents to flow out onto the ground. The small plastic containment unit was missing the valve cap which
would also allow solvents to flow out onto the ground. All valves must be capped and preferably locked to prevent
discharges of solvents to the ground.
3. A third outfall must be added to the site plan. Qualitative monitoring should be conducted on this outfall two (2) times
per year. Qualitative and analytical sampling must be conducted on the other two (2) outfalls in compliance with the
permitting requirements.
4. The facility must conduct and document routine facility inspections in compliance with the permit (at least twice per
year). Corrective actions should be identified and implemented.
5. Upon permit renewal, analytical sampling must be conducted in compliance with the permit requirements. Analytical
results must be submitted as required.
Page: 2

Permit: NCG030394 Owner - Facifity: Commerical Fabricators Inc
Inspection Date: 09/24/2007 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Comment: The pH at outfall No. 2 is out of range (result of 3.48). pH sampling not
conducted on site, but sent to a laboratory. One sampling event was conducted in
March 2006. It appears additional sampling was conducted in 2002 (an invoice for
sampling was in the file from a consultant), but the results were not available on site.
Facility representatives indicated that they do not store or use any products that contain
a low pH. The facility must determine the source of the low pH and correct the issue.
The facility did not have any records to demonstrate submittal of analytical monitoring
data to the Division of Water Quality as required by the permit. Based on discussions
with facility representatives, Total Toxic Organics sampling is not required.
Permit and Outfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# If the facility has representative outfall status, is it property documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: An additional outfall was identified during the inspection. This outfall needs
to be included in the stormwater plan and sampled as required.
■ Complete items 1, 2, and 3. Also complete
item 4 if Restricted Delivery is desired.
■ Print your Game and address on the reverse
so that we can return the card to you.
i Attach this card to the back of the mailpiece,
or on the front if space permits.
1. Article Addressed to:
MR RICIIARD TUCKER
COMMERCIAL FABRICATORS
RLWTON NIC 28658
swplpl 10/29/07
A-
-R' ived(p►irrfed ) C. Dat of Ilvery
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D. Is delivery address diRerent m t
It YES, enter delivery ad eir3�l 1
fo boy��}}
3. Servlce Type
Cermed Mau ❑ Express Mail
❑ Registered ❑ Return Receipt for Merchandise
❑ Insured Mail ❑ C.O.D.
4. Restricted Delivery? Pta Fee) ❑ Yes
7007 0710 0005 2882 0762
Ps Form 3811, February 2004 Darnestic Return Receipt 102595-M4A-1540
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Page: 4

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PHONE [phone]
FAX [phone]
COMMERCIAL FABRICATORS, INC.
t1
P.O. BOX 165 2045INDUSTRIAL DRIVE
NEWTON, NORTH CAROLINA 28658
HARRY W. WINKS
PLANT SUPERINTENDENT

NCG Stormwater Questions for Facilities in BIMS
Yes
No
NA
NE
Stormwater Pollution Prevention Plan
❑
❑
❑
❑
Does the site have a Stormwater Pollution Prevention Plan?
❑
❑
❑
❑
Does the Plan include a General Location (USGS) map?
❑
❑
❑
❑
Does the Plan include a "Narrative Description of Practices"?
❑
❑
❑
❑
Does the Plan include a detailed site map including outfall locations and drainage areas?
❑
❑
❑
❑
Does the Plan include a list of significant spills occurring during the past 3 years?
❑
❑
❑
❑
Has the facility evaluated feasible alternatives to current practices?
❑
❑
❑
❑
Does the facility provide all necessary secondary containment?
❑
❑
❑
❑
Does the Plan include a BMP summary?
❑
❑
❑
❑
Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑
❑
❑
❑
Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑
❑
❑
❑
Does the facility provide and document Employee Training?
❑
❑
❑
❑
Does the Plan include a list of Responsible Party(s)?
❑
❑
❑
❑
Is the Plan reviewed and updated annually?
❑
❑
❑
❑
Does the Plan include a Stormwater Facility Inspection Program?
❑
❑
❑
❑
Has the Stormwater Pollution Prevention Plan been implemented?
❑
❑
❑
❑
Comment:
Yes No NA NE
Qualitative Monitoring ❑ ❑ ❑ ❑
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ ❑
Comment:
Yes
No
NA
NE
Analytical Monitoring
❑
❑
❑
❑
Has the facility conducted its Analytical monitoring?
❑
❑
❑
❑
Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
❑
❑
Comment:
Yes
No
NA
NE
Permit and Outfalls
❑
❑
❑
❑
Is a copy of the Permit and the Certificate of Coverage available at the site?
❑
❑
❑
❑
Were all outfalls observed during the inspection?
❑
❑
❑
❑
If the facility has representative outfall status; has it been documented by the Division?
❑
❑
❑
❑
Has the facility evaluated all illicit (non stormwater) discharges?
❑
❑
❑
❑
Comment:

NCS Stormwater Questions for Facilities in BIMS
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
❑
❑
❑
❑
Site Plan
1. Does the Plan include a General Location (USGS) map?
❑
❑
❑
❑
Facility location in relation to roads and surface waters. Includes: name of receiving stream or name of municipal
storm sewer system, and accurate lat. and long, of point of discharge. This helps the permitfee to understand their
location with respect to receiving waters.
2. Does the Plan include a "Narrative Description of Practices"?
❑
I ❑
I ❑
I ❑
Should cover storage practices, loading and unloading areas, outdoor process areas, dust or particulate generating
or control processes, and waste disposal practices, etc.
3. Does the Plan include a detailed site map including outfall locations and
❑
❑
❑
❑
drainage areas?
Should show
Location of industrial activities (storage areas, disposal areas, process areas, unloading and loading areas)
The drainage structures
• Drainage areas for each outfall and activities occurring in the drainage area
• Building locations
• Existing BMPs and impervious surfaces and the % of each drainage area that is impervious
• For each outfall, a narrative description of the potential pollutants which could be expected to be present in the
stormwater discharge.
This forces permittee to analyze the site with relation to stormwater discharges. It is also a tool for the inspector to
understand if the site has changed over time, i.e. if site map does not match facility they must update their plan.
4. Does the Plan include a list of significant spills occurring during the past 3
El
❑
❑
❑
years?
Needs to include corrective actions that were taken. The permittee needs to know what the reportable quantities are
for wastewater, oil pollution, and SARA Title III.
5. Have stormwater outfalls been evaluated for the presence of non-stormwater To
Eo
❑
discharges?
Signature required:
• Corporation - signed by Responsible Corporate Officer or assigned manager
• Partnership or Sole Proprietorship — General Partner or the Proprietor
• Municipality, State, Federal, or other public agency — either principal executive officer or ranking elected official
Comments:

NCS Stormwater Questions for Facilities in BIMS
Stormwater Management Plan
Yes
No
NA
NE
1. Has the facility evaluated feasible altematives to current practices?
❑
❑
❑
❑
• Provide a review of the technical and economic feasibility of changing the methods of operations and/or
storage practices to eliminate or reduce exposure of materials and processes to stormwater.
• In areas where elimination of exposure is not practical, the stormwater management plan shall document the
feasibility of diverting the stormwater runoff away from areas of potential contamination.
2_ Does the facility provide all necessary secondary containment?
1 ❑
1 ❑
1 ❑
I ❑
• Applies to liquid raw materials, manufactured products, waste materials, or by-products
• Single AST capacity > 660 gallons
• Multiple AS containers in close proximity to each other with a total combined capacity of > 1,320
• If connected to SW conveyance; controlled by manually activated valves or other similar devices? (Closed?)
• Collected water observed for color, foam, outfall staining, visible sheens, and dry weather flow prior to release
Document individual making observation, description of water, date, and time of release (RR=5 yrs)
3. Does the Plan include a BMP summary?
1 ❑
1 ❑
1 ❑
1 ❑
Narrative description of BMPs to be considered including oil and grease separation, debris control, vegetative filter
strips, infiltration and Stormwater detention or retention, where necessary.
• The need for structural BMPs shall be based on the assessment of potential sources to contribute significant
quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater
discharges.
4. Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑ ❑ ❑
❑
• Assessment of potential pollutant sources based on materials inventory of the facility
• Facility personnel responsible for implementing the SPRP shall be identified
• Responsible person shall be on -site at all times during facility operations that have the potential to
contaminate stormwater runoff through spills or exposure of materials associated with the facility operations.
5. Does the Plan include a Preventative Maintenance and Good Housekeeping
❑
❑
❑
❑
Plan?
• Document schedules of inspections and maintenance activities of stormwater control systems, plant
equipment and systems
• Inspect material handling areas
• Regular cleaning schedules of these areas
6. Does the facility provide and document Employee Training?
❑
❑ I
❑ I
❑
• Provide at a minimum, annual training for all personnel including: proper spill response, cleanup procedures,
preventative maintenance activities for all personnel involved in any of the facility's operations that have
the potential to contaminate stormwater runoff
• Develop training schedule and identify facility personnel responsible for implementing the training

NCS Stormwater Questions for Facilities in BIMS
Yes
No
NA
NE
7. Does the Plan include a list of Responsible Parties?
❑
❑
❑
❑
Identify position responsible for the overall coordination, development, implementation, and revision of the SPPP
8. Is the Plan reviewed and updated annually?
1 ❑
1 ❑
1 ❑
Have there been any changes to the design, construction, operation, or maintenance of the facility, which would have
a significant effect on the potential for the discharge of pollutants to surface waters? Does plan include changes?
9. Does the Plan include a Stormwater Facility Inspection Program?
❑
1 ❑
I ❑
❑
• Inspect at a minimum semiannually once in Fall (Sept. -Nov) and once in Spring (Apr -June)
• Inspection and subsequent maintenance activities performed shall be documented
o Record date and time
o Individual performing inspection
o Narrative description of the stormwater outfali and plant equipment and systems
• Records should be incorporated into the SPPP
10. Has the Stormwater Pollution Prevention Plan been implemented?
❑ ❑ 1
❑ ❑
Have they done what they said they were going to do and have they documented it. Examples include:
• Monitoring and measurements including sampling data
• inspections
• Maintenance activities
• Training provided to employees
• Activities to implement BMPs associated with industrial activities including vehicle maintenance. (RR=5 yrs)
Comments:
Qualitative Monitoring
Yes
No
NA NE
1. Has the facility conducted its Qualitative Monitoring semi-annually?
❑
❑
❑ ❑
Sampling in Spring (April -June) and Fall (September -November)
Color Odor Clarity Floating Solids
Suspended solids Foam Oil Sheen Other indicators
Comment.,

NCS Stormwater Questions for Facilities in BIMS
Analytical Monitoring
Yes
No
TNA
NE
1. Has the facility conducted its Analytical monitoring?
❑
❑
❑
❑
2. Has the facility conducted its Analytical monitoring from Vehicle Maintenance
areas?
El
El
❑
❑
Comment:
Permit and Outfalls
Yes
No
NA
NE
1. Is a copy of the Permit and the Certificate of Coverage available at the site?
❑
❑
❑
❑
2. Were all outfalls observed during the inspection?
❑
❑
❑
❑
3. If the facility has representative outfall status; has it been documented by the
Division?
❑
❑
❑
❑
4. Has the facility evaluated all illicit (non stormwater) discharges?
❑
❑
❑
❑
Comment:

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CERTIFIED MAIL # 7007 0710 0005 2882 0762
RETURN RECEIPT REQUESTED
Mr. Richard Tucker
Commercial Fabricators
2045 Industrial Drive
Newton, NC 28658
Dear Mr. Tucker:
Michael F. Easley, o' Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
October 29, 2007
Subject: NOTICE OF VIOLATION
Compliance Evaluation Inspection
NPDES Permit No. NCG030394
NOV-2007-PC-0714
Catawba County, North Carolina
Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the
subject facility on September 24, 2007, by Ms. Pally Lespinasse of this Office.
It is requested that a written response be submitted to this Office by November 26, 2007, addressing the
deficiencies noted in the Inspection Summary, Stormwater Pollution Prevention Plan, Qualitative Monitoring,
Analytical Monitoring and Permits and Outfalls Sections of the report.. In responding, please address your
comments to the attention of Ms. Marcia Allocco.
The report should be self-explanatory, however, should you have any questions concerning this report, please do
not hesitate to contact Ms. Lespinasse or me at [phone].
Sincerely,
Robert B. Krebs
Regional Supervisor
Surface Water Protection Section
Enclosure
cc: Shelton Sullivan, DWQ, NPS-ACO Unit
N� Carolina
NtulWly
North Carolina Division of Water Quality 610 East Center Avenue, Suite 301 Phone [phone]
Intemet: h2o.enr.state.nc us Mooresville, NC 28115 Fax [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recyded110% Post Consumer Paper

I
Permit: NCG030394
SOC:
County: Catawba
Region: Mooresville
Compliance Inspection Report
Effective: 09/01/02 Expiration: 08131/07- Owner: Commerical Fabricators Inc
Effective: Expiration: Facility: Commerical Fabricators Incorporated
2045 Industrial Dr
Contact Person: Richard Tucker
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Title: President
Certification:
Newton NC 28658
Phone: [phone]
Phone:
Inspection Date: 09/24/2007 Entry Time: 10:30 AM Exit Time: 11:45 AM
Primary Inspector: Polly Lespinasse Phone:
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: 0 Compliant ■ Not Compliant
Question Areas:
0 Storm Water
(See attachment summary)
Page: 1

Permit: NCG030394 Owner - Facility: Commerical Fabricators Inc
Inspection Date: 09/24/2007 Inspection Type: Compliance Evaluation Reason for Visit. Routine
Inspection Summary:
Additional Comments:
1. A Storm Water Pollution Prevention Plan (SWPPP) must be developed for the facility and implemented.
2. Solvent storage was located outside of the main building. There are two (2) secondary containment units containing
MEK and mineral spirits. During the inspection, the valve on the large containment unit was open, which would allow
accumulated solvents to flow out onto the ground. The small plastic containment unit was missing the valve cap which
would also allow solvents to flow out onto the ground. All valves must be capped and preferably locked to prevent
discharges of solvents to the ground.
I A third outfall must be added to the site plan. Qualitative monitoring should be conducted on this outfall two (2) times
per year. Qualitative and analytical sampling must be conducted on the other two (2) outfalls in compliance with the
permitting requirements.
4. The facility must conduct and document routine facility inspections in compliance with the permit (at least twice per
year). Corrective actions should be identified and implemented.
5. Upon permit renewal, analytical sampling must be conducted in compliance with the permit requirements. Analytical
results must be submitted as required.
Page: 2

Permit: NCG030394 Owner - Facility: Commerical Fabricators Inc
Inspection Date: 09/24/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
n
■
n
n
# Does the Plan include a General location (USGS) map?
❑
■
❑
n
# Does the Plan include a "Narrative Description of Practices'?
❑
■
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
❑
■
n
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑
■
❑
0
# Has the facility evaluated feasible alternatives to current practices?
❑
■
❑
❑
# Does the facility provide all necessary secondary containment?
❑
■
❑
❑
# Does the Plan include a BMP summary?
❑
■
❑
Cl
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑
■
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑
■
❑
❑
# Does the facility provide and document Employee Training?
❑
■
n
n
# Does the Plan include a list of Responsible Party(s)?
n
■
n
n
# Is the Plan reviewed and updated annually?
❑
■
❑
n
# Does the Plan include a Stormwater Facility Inspection Program?
❑
■
❑
Cl
Has the Stormwater Pollution Prevention Plan been implemented?
❑
■
❑
❑
Comment: The Stormwater Pollution Prevention Plan was not available on site.
Facility representatives believe that a consultant may have prepared one for them, but
they cannot locate it_ They will contact the consultant to determine if there is a copy.
As of 10/26/07, no Stormwater Pollution Prevention Plan has been provided. The
facility did have a site map identifying some outside storage areas and two outfalls. An
additional outfall was identified during the facility inspection. Additonal storage areas
(solvent and hazardous waste), an additional outfall and facility changes (addition of
more parking) must be added to the map and included in a storm water pollution
prevention plan.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑
Comment: The facility has not conducted qualitative monitoring during the term of the
permit. Qualitative monitoring must be conducted in compliance with the permit two (2)
times per year and the results documented in the SWPPP.
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ■ ❑ Cl ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ 0 ■ ❑
Page: 3

Permit: NCGO30394 Owner- Facility: Commerical Fabricators Inc
Inspection Date: 09/2412007 Inspection Type: Compliance Evaluation Reason for Visit. Routine
Comment: The pH at outfall No. 2 is out of range (result of 3.48). pH sampling not
conducted on site, but sent to a laboratory. One sampling event was conducted in
March 2006. It appears additional sampling was conducted in 2002 (an invoice for
sampling was in the file from a consultant), but the results were not available on site.
Facility representatives indicated that they do not store or use any products that contain
a low pH. The facility must determine the source of the low pH and correct the issue.
The facility did not have any records to demonstrate submittal of analytical monitoring
data to the Division of Water Quality as required by the permit. Based on discussions
with facility representatives, Total Toxic Organics sampling is not required.
Permit and Outfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# If the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: An additional outfall was identified during the inspection. This outfall needs
to be included in the stormwater plan and sampled as required.
Yes No NA NE
Page: 4

F WA7F Michael F. Easley, Governor
�� AQ William G. Ross Jr., Secretary
_Q G North Carolina Department of Environment and Natural Resources
co 7
Alan W. Klimek, P.E., Director
Division of Water Quality
s3 Y
August 23.2002
RICHARD TUCKER
COMMERICAL FABRICATORS INCORPORATED
POBOX 165
NEWTON, NC 28658
Subject: NPDES Stormwater Permit Renewal
COMMERICAL FABRICATORS INCORPORATED
COC Number NCG030394
Catawba County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG030000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A new Certificate of Coverage
* A copy of General Stormwater Permit NCG030000
* A copy of the Analytical Monitoring Form (DMR)
* A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater
and General Permits Unit at [phone], ext. 548
CC! Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
W nl`if� !�i
f '
C•
i
AUG 2 9 2002
IV
AA
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1- 800-623-7748

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Gregory J. Thorpe, Ph.D.
Acting Director
Division of Water Quality
December 27, 2001
RICHARD TUCKER
COMMERICAL FABRICATORS INCORPORATED
P O BOX 165
NEWTON, NC 28658
Subject: NPDES Stormwater Permit Renewal
COMMERICAL FABRICATORS INCORPORATED
COC Number NCG030394
Catawba County
Dear Permittee:
Your facility is currently covered for stormwater discharge under General Permit NCG030000. This permit expires
on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal
Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued
coverage under the general permit.
Failure to request renewal within this time period may result in a civil assessment of at least $250.00_ Larger
penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility
without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the 1 1 categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial
materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General
Permits Unit Web Site at http:/th2o.enr.state.nc.us/sufstormwater.hLmI
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville
Regional Office at 704-663-1699 or Bill Mills of the Central Office Stormwater Unit at [phone], ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Mooresville Regional Office
®fin
NC6&R—
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1- 800-623-7748

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources ,
GreWryJ..Thorpe, Pti.D)UiZCES
Acting Director,
Division of Water Quality
December 27, 2001 ,
RICHARD TUCKER
COMMERICAL FABRICATORS INCORPORATED
P O BOX 165
NEWTON, NC 28658
Dear Permittee:
APR 1 C 2002
Subject: NPDES Stormwater Permit Renewal
COMMERICAL FABRICATORS INCORPORATED
COC Number NCG030394
Catawba County
Your facility is currently covered for Stormwater discharge under General Permit NCG030000. This permit expires
on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal
Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued
coverage under the general permit.
Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger
penalties may he assessed depending on the delinquency of the request. Discharge of Stormwater from your facility
without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the l I categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial
materials and operations are not exposed to Stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General
Permits Unit Web Site at http://h2o.enr.state.nc.uslsu/stormwater.htmi
If the subject Stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville
Regional Office at 704-663-1699 or Bill Mills of the Central Office Stormwater Unit at [phone], ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Mooresville Regional Office
e��
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1-800-623-7748

'ArIP�
NCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Richard Tucker
Commerical Fabricators Inc
PO Box 165
Newton, NC 28658
Dear Permittee:
Division of Water Quality
Charles Wakild, P. E.
Director
December 4, 2012
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
Commerical Fabricators Incorporated
COC Number NCG030394
Catawba County
In response to your renewal application for continued coverage under stormwater General Permit NCG030000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COC)
• A copy of General Permit NCG030000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself
with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January i, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last COC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice (http://portal.ncdenr.org/web/­wq/ws/su/current-
notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the stormwater Permitting Unit's website with the new General Permit. Please visit
http://portal.ncdenr.ore/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 919-fv7-63001 FAX: [phone]g2
Internet: ww n ncwateroua&.org
An Equal Opp:. ;unq 1 Af -inaM! Action Empi.:9r
Nne
orthCarohna
Naturally

Richard Tucker
r)ecember 4, 2012
Page 2 of 2
Some of the changes include:
Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring
that the permittee begin a monthly sampling scheme.
• Sections B, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these
more sensitive waters.
• Sections B, C: The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections B, C. The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section D: If the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on
the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at [phone].
Sincerely,
for Charles Wakild, P.E.
cc: DWQ Central Files
Stormwater Permitting Unit Files
Mooresville Regional Office

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030394
STORMWATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Commerical Fabricators Inc
is hereby authorized to discharge stormwater from a facility located at:
Commerical Fabricators Incorporated
2045 Industrial Dr
Newton
Catawba County
to receiving waters designated as Cline Creek, a class C waterbody in the Catawba River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set
forth in Parts I, 11, III, and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective December 4, 2012.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 41h day of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

W ATE Michael P. Easley, Governor
�� RQ William G. Ross Jr., Secretary
�0 G North Carolina Department of Environment and Natural Resources
'0 DOX
� Alan W. Klimek, P.E., director
fl Division of Water Quality
August 23, 2002
RICHARD TUCKER
COMMERICAL FABRICATORS INCORPORATED
P O BOX 165
NEWTON, NC 28658
Subject: NPDES Stormwater Permit Renewal
COMMERICAL FABRICATORS INCORPORATED
COC Number NCG030394
Catawba County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG030000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S_ Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A new Certificate of Coverage
* A copy of General Stormwater Permit NCG030000
* A copy of the Analytical Monitoring Form (DMR)
* A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Bill Mills of the Central Office StOTMwater
and General Permits Unit at [phone], ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
TVA
NCDENR
N. C_ Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1-800-623-7748

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030394
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
COMMERICAL FABRICATORS INC
is hereby authorized to discharge stormwater from a facility located at
COMMERICAL FABRICATORS INCORPORATED
2045 INDUSTRIAL DR
NEWTON
CATAWBA COUNTY
to receiving waters designated as a UT to Cline Creek, a class C stream, in the Catawba River Basin in.accordance
with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II,11I, IV, V, and VI
of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective September 1, 2002.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 23, 2002.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality •
James B. Hunt, Jr., Govemor
Wayne McDevitt, Secretary ID C C � F1
A. Preston Howard, Jr., P.E., Director
September 24, 1997
RICHARD TUCKER
COMMERICAL FABRICATORS INC
P O BOX 165
NEWTON, NC 28658
Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG030394
Catawba County
Dear Permittee:
In response to your renewal application for continued coverage under the subject permit, the Division
of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit
is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency
dated December 6, 1983.
The following information is included with your permit package:
■ A copy of the stormwater general permit.
■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have
developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your
permit. This form must be completed and returned to the Division within 30 days of receipt of
this letter. DO NOT send the SPPP with the signed form.
■ Five copies of Analytical Monitoring forms.
■ Five copies of Qualitative Monitoring forms.
E A copy of a Technical Bulletin on the stormwater program with outlines program components
and addresses frequently asked questions.
■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal
Form returned to the Division.
Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water
Quality may require modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by
DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area
Management Act or any other Federal or Local governmental permits that may be required.
If you have any questions concerning this permit or other attached documents, please contact the
Stormwater Group at telephone number [phone]
Sincerely,
fo A. Preston Howard, Jr., P. E.
P.O. Box 29535, Raleigh. North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

s
State of North Carolina
department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
October 4, 1996
Mr. Richard Tucker, President
Commercial Fabricators, Inc.
2045 Industrial Drive
Newton, NC 28658
Subject: General Permit No. NCG030000
Commercial Fabricators, Inc.
COC NCG030394
Catawba County
Dear Mr. Tucker:
In accordance with your application for discharge permit received on May 20, 1996, we are forwarding
herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This
permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the
certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management
Act or any other Federal or Local governmental permit that may be re ed.
If you have any questions concerning this permit, please contact r. Bill Mills at telephone number 919/733-
5083 ext. 548,
Sincerely,
ORIGINAL SIGNED BY
BRADLEY BENNETT
A. Preston Howard, Jr., P. E.
cc: Mooresville Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030394
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Commercial Fabricators, Inc.
is hereby authorized to discharge stormwater from a facility located at
2045 Industrial Drive
Newton
Catawba County
to receiving waters designated as Cline Creek in the Catawba River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, 11I
and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective October 4, 1996.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day October4, 1996.
ORIGNAL SIGNS:
BRADLEY BENNEl'i
A. Preston Howard, Jr., P.E., Director
Division of Water Quality
B Authority of the Environmental Management Commission

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T EXPIRA ION DATE 0�-/31 l97