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HomeMy WebLinkAboutNCG030391_COMPLETE FILE - HISTORICAL_20130702STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. NLGD30 DOC TYPE [➢,'FIISTORICAL FILE ❑ MONITORING REPORTS DOC DATE YYYYMMDD AL7V4 M-*e FILE Pat McCrory Governor k NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Thomas A. Reeder Acting Director July 2, 2013 Stephan D. Johnson, Plant Manager 4242 Raleigh St. Charlotte, NC 28213 Subject: Compliance Evaluation Inspection Contech Engineered Solutions 4242 Raleigh St., Charlotte, NC NPDES Stormwater Permit NCG03000 Certificate of Coverage — NCG030391 Mecklenburg County Dear Mr. Johnson: John E. Skvada, III Secretary On May 15, 2013, David Buetow from Charlotte -Mecklenburg Stormwater Services (CMSWS), conducted a site inspection of the Contech facility located at 4242 Raleigh St. in Charlotte, Mecklenburg County, North Carolina. The site drains to an upper tributary of Little Sugar Creek Creek, Class C waters located in the Catawba River Basin. The site visit and file review revealed that the subject facility is covered by NPDES General Stormwater Permit— NCG03000. This inspection was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. In addition, the inspection was conducted on behalf of the City of Charlotte in compliance with the City's NPDES Permit, NCS000240, Part II Section H. The following observations were noted during the Charlotte -Mecklenburg Stormwater Services inspection (please see the attached addendum for information about your permit): 1) Stormwater Pollution Prevention Plan SPPP A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly implemented. Yes ® No ❑ 2) Qualitative Monitoring _ Qualitative monitoring has been conducted and recorded in accordance with permit requirements. Yes ® No 0 3)Anablical Monitoring Analytical monitoring has been conducted and recorded in accordance with permit requirements. Yes ® No ❑ NA ❑ 4) City of Charlotte Stormwater Ordinance_ Review: The permittee was in compliance with the City of Charlotte Stormwater Ordinance at the time of the inspection. Mooresvtile Regional office Location: 610 East Center Ave., Suite 301 Moores4e, NC 28115 Phone: p04) 663-16991 F= VO4} 66 -SD401 Customer Service: 1$77-623-6748 Intemet htip:1"rtal.ncdenr.otghvebkq he � f V'u== h-atutrx An Equat Qpporhrnity 1 Affirmative Action Employer — 50% RecycWJ10% Post Consumer paper Stephan D. Johnson, Contech Engineered Solutions Compliance Evaluation Inspection, Page 2 July 2, 2013 Thank you for the assistance and cooperation during the inspection. Overall, the facility's Stormwater program was well developed and implemented and this Office commends the permittee's efforts to ensure compliance with your NPDES permit. If you have any questions, comments, or need assistance understanding any aspect of your permit, please do not hesitate to contact David Buetow with CMSWS at (704) 336-3983 or Ms. Marcia Allocco of the Division of Water Quality at (704) 236-2204_ Sincerely, for Michael L. Parker Regional Supervisor Surface Water Protection Section Mooresville Regional Office cc: Rusty Rozzelle, MCWQP Craig Miller, City of Charlotte Water Quality Central Files Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-66401 Customer 5erfta, 877-623-6748 Internet http#orta1.ncdenr.o9Webhvq One:-; Nort ickfol a An Equal Opportunity 1,4tCmiafrm Action Employer — 30% RecycW10% Post Consumer paper Stephan D_ Johnson, Contech Engineered Solutions Compliance Evaluation Inspection, Page 3 July 2, 2013 ADDENDUM The National Pollutant Discharge Elimination System (NPDES) program was established under the federal Clean Water Act and then delegated to the Division of Water Quality for implementation in North Carolina. The NPDES permitting program for stormwater discharges was established in 1990. Phase I focuses on site and operations planning to reduce pollutant sources. Through the NPDES permitting program industrial facilities that fall into one of the subject ten categories are required to obtain permit coverage under a general permit or an individual permit, depending upon the facilities SIC code and the industrial activity occurring at the facility. There are currently 19 active general stormwater permits in North Carolina. One condition that is applicable to both the general permits and individual stormwater permits is the requirement to develop and implement site -specific comprehensive Stormwater Pollution Prevention plans (SPPP). These plans are required to include a comprehensive evaluation of the site and operations to reduce pollutant sources and prevent pollutant discharge. Copies of the general permits and accompanying documents can be accessed from the following webpage: http://portal.nedenr.org/webfwq/ws/su/npdessw#General_Permits_NPDES. Permit text, technical bulletins, discharge monitoring forms, and a Notice of Intent [which is the application for coverage under a NPDES General Stormwater Permit] can be found on this website. The following items are a subset of permit requirements and are listed to assist you and help bring your attention to certain permitting issues, process and condition requirements of your. permit. Please see the above mentioned website to obtain a copy of the permit so you may fully comply with all the conditions therein. Failure to properly comply with conditions of the permit, like those bulleted below, is a violation(s) of the permit and subject to civil penalty assessment(s) of up to $25,000.00 per day. • Industrial facilities that fall into one of the subject ten categories are required to obtain permit coverage under a general NPDES stormwater permit or an individual NPDES stormwater permit • All persons desiring to have facilities covered by a General Permit must register with the Division of Water Quality (DWQ) by filing of a Notice of Intent (NOI) and Applicable Fees. • This Notice of Intent (NOI) must be submitted and a Certificate of Coverage issued prior to any discharge of stormwater associated with the industrial activity, process wastewater, and/or mine dewatering. • Once the Notice of Intent is received, DWQ will review and determine whether a Certificate of Coverage (COC) may be issued. If this Certificate of Coverage is issued the facility is covered by the General Permit. That is, the permittee is authorized to discharge stormwater, process wastewater, and/or mine dewatering pursuant to the type of General Permit until the permit expires or is modified or revoked. • Any other point -source discharge to surface waters of the state is prohibited unless it is an allowable. non-stormwater discharge or is covered by another permit, authorization, or approval. • There are currently 19 active general permits. Permit conditions vary accordingly-, however, most of the permits have the following condition requirements (you must read your entire permit to ensure full compliance): o Development and compliance with the Stormwater Pollution Prevention Plan o Collection, reporting, and recording of Analytical Monitoring Mooresville Regional ot% Location: 610 East Center Ave.. Suite 301 Mooresville. NC 28115 nieF Q. Phone: (704) 663-16991 Fax: (704) 663a401 Customer Service: 1-877-623 6748 t Y(C CaIOj llla Internet httpJ1p Ul.nc&nr.org1webMq � . An Equai opportunity 1 Affirmative Actm Employer - 30% Rewdemfll nsu O% Post Comer paper ' at �- Stephan C. Johnson, Contech Engineered Solutions Compliance Evaluation Inspection, Page 4 July 2, 2013 o Coiiection, reporting, and recording of Qualitative Monitoring o Collection, reporting, and recording of Vehicle Maintenance Monitoring (if applicable) o Records — Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of the analytical monitoring results shall also be maintained on site. The Permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip -chart recordings for continuous monitoring instrumentation, and copies of all reports required by this general permit for a period of at least 5 years from the date of the sample measurement, report, or application. o Expiration — The permittee is not authorized to discharge after the expiration date of the general permit. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180-days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subject to enforcement. Failure to renew your permit is a violation. o Transfer — The Certificate of Coverage (COC) issued pursuant to this general permit is not transferable to any person expect after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the Certificate of Coverage to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. The Permit is NOT transferable. o Name Change, Closure, or Facility Ownership change — Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. The Division of Water Quality views changes of name or ownership as a modification that requires the Director's approval and reissuance of the permit. Name and ownership changes require you to complete a Name/Ownership Change Form from the Division and mail it back to the Division of Water Quality along with all appropriate information. o Proper Operation and Maintenance is a requirement of the permit. Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-1M9 Fax: (704) 663-60401 Customer 5ervioei 1-877-623.6748 Internet httpJ1portal.ncdenr.org)Weblwq An Equal OAporlunfty 1 Airirmative Action Employer — 30 % Recycled110% Post Consumer paper C `Carolina �tura!!..���� Compliance inspection Report Permit: NCG030391 Effective: 11/01/12 Expiration:' Wf i/17 bvvner:'Contech Engineered Solutions SOC: Effective: Expiration: Facility: Contech Engineered Solutions County: Mecklenburg 4242 Raleigh St Region: Mooresville Charlotte NC 28213 Contact Person: Dan L Moody Title: Phone: 513-645-7055 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 05/1512013 Entry Time: 02:00 PM Exit Time: 04:15 PM Primary Inspector: Water Quality Program Meckenburg County Phone: 704336-5449 Secondary inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stonnwater Discharge COC Facility Status: ■ Compliant Q Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG030391 Owner - Facility: Contech Engineered Solutions Inspection Hate: 05/15/2013 - - inspection Type: Compliance Evaluation Reason for Visit: Routine - Inspection Summary: Facility Description: Contech Engineered Solutions manufactures corrugated metal pipe and fittings for highway construction and stormwater management and also distributes other highway construction products. Compliance History: The facility was inspected on May 7, 2008, by Charlotte -Mecklenburg Storm Water Services (CMSWS). The Division of Water Quality issued a Notice of Violation as a result of the inspection. The facility was compliant during the follow-up inspection on August 6, 2008. Industrial Operations/City of Charlotte Stormwater Ordinance Review: Aboveground Storage Tanks (ASTs) — Two 250-gallon aboveground storage tanks (ASTs) (hydraulic fluid and new motor oil) and a 200-gallon AST (used oil) equipped with secondary containment are located in the Main Building. One 1000-gallon AST (diesel fuel) with secondary containment is located under cover on south side of the property. Outdoor processing area(s) -- It is recommended the permittee cleanup the metal shavings and oil stained material at the Yard Saw. Page: 2 f a Permit: NGG030391 Owner - Facility: Contech Engineered solutions Inspection Date: 05/15/2013 Inspection Type: Compliance Evaluation — Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ 0 ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ Cl # Has the facility evaluated feasible altematives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ n i-1 ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ D ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ Cl Has the Stormwater Pollution Prevention Plan been im lemented? ■ ❑ ❑ ❑ p Comment: The permittee should add a scale and North arrow to the site map. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Analytical Monitoring Has the facility conducted its Analytical, monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it property documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Yes No NA NE ■ ❑ ❑ ❑ Yes No NA NE Yes No NA NE Page: 3 Permit: NCG030391 Owner - Facility. Contech Engineered Solutions Inspection Date: 0511512013, Inspection Type: Compliance Evaluation Reason for Visit: RoLitine Comment: Two outfalls are located on the property. Stormwater from the southwest side drains to a catch basin and then by pipe at Outfall #1. Stormwater from southeast side drains to Outfall #2. No issues observed. Page: 4 NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Dan Moody Contech Engineered Solutions 9025 Centre Pointe Dr Liberty Townshp, OH 45069 Dear Permittee: Division of Water Quality Charles Wakild, P. E. Director December 4, 2012 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Contech Engineered Solutions COC Number NCG030391 Mecklenburg County In response to your renewal application for continued coverage under stormwater General Permit NCG030000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: i A new Certificate of Coverage (COC) • A copy of General Permit NCG030000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the permit to update your current SPPP to reflect all new permit requirements. The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable, report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. The more significant changes in the General Permit since your last COC was issued are noted either in the Draft Permit Fact Sheet that accompanied the public notice (htt ortal.ncdenr.or web/Wq/ws/su/current- notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit http://por-tal.ncdenr.org/web/wq/­ws/su/npdessw (click on 'General Permits' tab) to review that information for your specific General Permit carefully. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 Phone: 91H07-63001 FAX: 919-807-64i 2. Internet: www.ncwaterrtuality.orq - An Equal Oppo, mi,y 1 Affi7mative Action Emp(r ,!r NorthCarol � na Alatural441 Dan Moody necember 4, 2012 Page 2 of 2 Some of the changes include: Part II: • Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated to the most current language of our permits. Additional conditions for specific industry sectors have been added to the SPPP requirements in some cases. • Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring that the permittee begin a monthly sampling scheme. • Sections B, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these .more sensitive waters. • Sections B, C. The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other analytical monitoring requirements. • Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined in the "Definitions" section of the permit. • Sections B, C. The term "Representative Storm Event" has been replaced by "Measurable Storm Event." A measurable storm event is defined in the permit. • Section D: If the permittee fails to respond effectively to problems identified by qualitative monitoring, DWQ may require the permittee to perform corrective action. Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit, including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. Also note that existing permittees do not need to submit a renewal request prior to expiration unless directed by the Division. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package, please contact the Division's Stormwater Permitting Unit at (919) 807-5300. Sincerely, for Charles Wakild, P.E. cc: DWQ Central Files Stormwater Permitting Unit Files Mooresville Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG030000 CERTIFICATE OF COVERAGE No. NCG030391 STORM WATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Contech Engineered Solutions is hereby authorized to discharge stormwater from a facility located at: Contech Engineered Solutions 4242 Raleigh St Charlotte Mecklenburg County to receiving waters designated as Brier Creek, a class C waterbody in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, 111, and IV of General Permit No. NCG030000 as attached. This certificate of coverage shall become effective December 4, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 4th day of December, 2012. for Charles Wakild, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission F WA7F O RpG Michael F. Easley, Governor William G. Ross Jr., Secretary !North Carolina Department of Environment and Natural Resources r Alan W. Klimek, P.E., Director Division of Water Quality August 23, 2002 D L MOODY CONTECH CONSTRUCT PROD-MECKLENNBURG 1001 GROVE STREET MIDDLETOWN, OH 45044 Subject: NPDES Stormwater Permit Renewal CONTECH CONSTRUCT PROD-MECKLENNBURG COC Number NCG030391 Mecklenburg County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG030000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U-S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A new Certificate of Coverage * A copy of General Stormwater Permit NCG030000 * A copy of the Analytical Monitoring Form (DMR) * A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 548 Sincerely, Bradley Bennett, Supervisor -Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Mooresville Regional Office e�� NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1-800-623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG030000 CERTIFICATE OF COVERAGE No. NCG030391 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, CONTECH CONSTRUCT PROD is hereby authorized to discharge stormwater from a facility located at CONTECH CONSTRUCT PROD-MECKLENNBURG 4242 RALEIGH STREET CHARLOTTE MECKLENBURG COUNTY to receiving waters designated as the Charlotte MSSS to Brier Creek, a class C stream, in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1.1I, III, IV, V, and VI of General Permit No_ NCG030000 as attached. This certificate of coverage shall become effective September 1, 2002. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 23, 2002. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission o�0� WAr�Ap� Michael F. Easley, Governor William G. doss Jr., Secretary North Carolina Department of Environment and Natural Resources D L MOODY CONTECH CONSTRUCT PROD-MECKLEN 1001 GROVE ST MIDDLETOWN, OH 45044 Dear Permittee: Gregory J_ Thorpe, Ph.D. Acting Director Division of Water Quality December 27, 2001 Subject: NPDES Stormwater Permit Renewal CONTECH CONSTRUCT PROD-MECKLEN COC Number NCG030391 Mecklenburg County Your facility is currently covered for stormwater discharge under General Permit NCG030000. This permit expires on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued coverage under the general permit. Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the 11 categories of "storm water discharges associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General Permits Unit Web Site at http://h2o.enr.state.ne.us/su/stormwater.htm] If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville Regional Office at 704-663-1699 or Bill Mills of the Central Office Stormwater Unit at (919) 733-5083, ext. 548 Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Mooresville Regional Office T NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- 800-623-7748 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director April 12, 1996 J W Hardin Contech Construct Prod-Mecklen 1001 Grove Street Middletown, OH 45044 A LT.WMA1 E DEHNR Subject: General Permit No. NCG030000 Contech Construct Prod-Mecklen COC NCG030391 Mecklenburg County Dear J W Hardin: In accordance with your application for discharge permit received on March 28, 1996, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 9191733-5083. Sincerely, ONGNAf S!GN -p BY BRADLEY BENN-97 A. Preston Howard, Jr. P.E. cc: Mooresville Regional Office EPA P.O. Box 29535, Raleigh, North Carolina 27626-0535 Teeephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT STORMWATER ➢ISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Contech Construction Products, Inc. is hereby authorized to discharge stormwatier from a facility located at Contech Construction Products, Inc. 601 E. Sugar Creek Rd. Charlotte Mecklenburg County to receiving waters designated as the Charlotte municipal storm sewer system to Brier Creek, a class C stream in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11,111 and IV of General Permit No. NCGO30000 as attached This Certificate of Coverage shall become effective April 12, 1996. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 12, 1996. ORGIqAL SiGED BY F,RAVLEY BENr11-17 A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission 41. r '^ Derita== _ �lsSpri g 1 Erie]€.'�. W. :�,. k • � ` / p r i _�%" � � } ,. 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Ro1 QUADRANGLE LOCATION 1 FACILITY Go k e G Go syru c7�, ��t COUNTYe N P D E S /V 3 a 3 MAP a F DSN FLOW SUS BASIN d 3 O T r LATTt` UCE -3,"' // LONGITUDE �Z(9 u 27'-7 1 E%.EIVlNG STREAM G STREAM CLASS DISCHARGE CLASS EXPIRATION DATE /jpp{ Gr G/ 6GrC. r�gr(dl/P ArFRQG 05 7 � 0 � Mr. Dan Moody, Director of Manufacturing Contech Construction Products Inc. 9025 Centre Pointe Drive, Suite 400 West Chester, OH 45069 Subject: Dear Mr. Moody: Michael F- Easley, Governor �- William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources September 18, 2008 Coleen H. Sullins, Director Division of Water Quality Follow -tip Compliance Evaluation Inspection Contech Construction Products Inc. Stormwater Permit Number COC# NCG030391 Mecklenburg County, NC Enclosed is a copy of the Follow-up Compliance Evaluation Inspection (CEI) report for the inspection conducted at the subject facility on August 6, 2008, by Ms. Erin Hall of Charlotte - Mecklenburg Storm Water Services. This inspection was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. In addition, the inspection was conducted on behalf of the City of Charlotte in compliance with the City's NPDES Permit, NCS000240, Part 11 Section H. Thank you for your assistance and cooperation' during the follow-up inspection. The follow-up inspection found that Contech Construction Products Inc. has implemented the corrective actions as stated in the permittee's response letter dated July 3, 2008. The corrected actions include: • Updating of the USGS map within the Stormwater Pollution Prevention Plan (SPPP) to include the accurate latitude and longitude coordinates for the points of discharge, • Identification in the SPPP that Little Sugar Creek (receiving water) has been identified as an impaired water which is listed on the North Carolina 303(d) list and that the facility is located within a TMDL watershed, • Updating of the site map within the SPPP to include the percentage of each drainage area that is impervious and a narrative description of the potential pollutants, • Documentation that qualitative and analytical monitoring are now being conducted as specified in the subject facility's permit, and • Resolution of the issues identified under the Industrial Operations/City of Charlotte Stormwater Ordinance Review section of the initial Compliance Evaluation Inspection report regarding the arching machine, reroll machine, outdoor paint area, and the yard saw. TNo Carolina HWEHR Naturally Mooresville Regional Office Division of Water Quality Phone 704-663-1699 Customer Service Internet: vcww.ncuaterauaiity.ors 610 East Center Ave, Suite 301 Mooresville, NC 28115 Fax 704-663-6040 1-877-623-6748 An Equal OpportunitylAffirmative Adon Employef— 50% Recycledl10%Post Consumer Paper Mr. D. Moody, Contech Construction Products, Inc. Follow-up CEI, Page 2 September 18, 2008 The enclosed follow-up inspection report should be self-explanatory; however should you have any questions concerning this report or have any questions regarding your permit, please do not hesitate to contact Ms. Marcia Allocco of this Office at (704) 663-1699. Sincerely, e �- for Robert B. Krebs Regional Supervisor Surface Water Protection Section Mooresville Regional Office Enclosure cc: NPS-ACO Unit Rusty Rozzelle, Mecklenburg County Craig Miller, City of Charlotte Permit: NCGO30391 SOC: County: Mecklenburg Region: Mooresville Compliance Inspection Report Effective: 11/01107 Expiration: 10/31/12 Owner: Contech Construct Prod Effective: Expiration: Facility: Contech Construct Prod-Mecklennburg 4242 Raleigh St Charlotte NC 28213 Contact Person: Dan E_ Moody Title: Phone: 513-645-7055 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08/0612008 Entry Time: 09:00 AM Exit Time: 09:40 AM Primary Inspector: Water Quality Program Mecklenburg County Phone: Secondary Inspector(s): Reason for Inspection. Follow-up Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Slormwater Discharge COC Facility Status: ■ Compliant 0 Not Compliant Question Areas: ■ Storm Water (See attachment summary) Page: 1 Permit: NCG030391 Owner — Facility: Contech Construct Prod Inspection Date: 08/06/08 inspection Type: Compliance Evaluation Reason for Visit: Follow-up Inspection Summary. - Facility Description: Contech Construction Products specializes in bridge, drainage, earth stabilization, and stormwater solutions. The Charlotte Plant manufactures corrugated metal pipe and fittings and distributes other highway construction products. Corrugated metal pipe is made from coils of galvanized steel, aluminized steel, polymeric coated steel, and aluminum. Fittings, bands, culvert end sections, and other products related to corrugated pipe are also manufactured and/or stored on site. Other products not manufactured at this location but stored on site are geotextiles, geogrids, and plastic pipe and fittings. The facility is located on approximately 6.5 acres consisting of two manufacturing buildings and an office building. The facility is comprised of approximately 99% impervious area that includes concrete and gravel. This facility does not conduct vehicle washing on site nor does it conduct its own vehicle maintenance. An outside company is contracted to come to the facility to conduct any required maintenance on the facility's small equipment. All used oil and filters are taken off site. Compliance History: Ms. Erin Hall of Charlotte -Mecklenburg Storm Water Services CMSWS inspected the facility on May 7, 2008). The Division of Water Quality issued a Notice of Deficiency on June 20, 2008. Industrial Operations/City of Charlotte Stormwater Ordinance Review: Arching Machine - The initial inspection found that accumulated rainwater within the engine's secondary containment was at full capacity and it was recommended that the accumulated rainwater be pumped out and properly disposed. The follow-up inspection on August 6, 2008, found that accumulated rainwater had been pumped out and properly disposed. Reroll Machine — The initial inspection found that accumulated rainwater within the sump area beneath the machine is pumped out and filtered via a 5-filter system setup that includes filters ranging from 5 — 15 microns and discharged to the ground. It was recommended the facility cover the reroll machine area to avoid pumping and discharging accumulated rainwater from the sump. The follow-up inspection conducted on August 6, 2008 revealed that the reroll machine is now being covered with a tarp to prevent rainwater accumulation. The tarp appeared to be in good condition. Outdoor Paint Area — The initial inspection found that pipe painting was conducted intermittently on the concrete pad adjacent to the reroll machine, which resulted in a significant amount of excess dried paint in this area. In addition, two possible stormwater catch basins for Outfall 001 were observed within in the area that were not indicated on the facility's SPPP site map. It was recommended that the permittee cease its current painting process and either conduct painting inside away from stormwater exposure, cover the outside painting area, or place a tarp down to catch excess paint and avoid stormwater contamination. The tarp would need to be taken inside when not in use and disposed of properly when replaced. The follow-up inspection conducted on August 6, 2008, revealed that the permittee is no longer painting within the outside paint area. Painting now occurs inside the Fabricating Building and a tarp is available within this area if painting needs to be conducted outdoors due to oversized product Page: 2 Permit: NCG030391 Owner — Facility: Contech Construct Prod Inspection Date: 08/06/08 Inspection Type: Compliance Evaluation Reason for Visit: Follow-up Industrial Operations/City of Charlotte Stonmwater Ordinance Review cont.): Yard Saw — The initial inspection found a moderate amount of water on the ground around the yard saw machine since it is water-cooled and a significant amount of oil -dry on the concrete area around the machine. It was recommended that the permittee properly dispose of used oil -dry immediately after the spilled product been absorbed to prevent stormwater contamination. The follow-up inspection conducted on August 6, 2008 revealed that housekeeping around the yard saw had improved and that no significant amounts of oil -dry were observed within the area. Page: 3 Permit: NCGO30391 Owner - Facility: Contech Construct Prod Inspection Date: 08/0612008 Inspection Type. Compliance Evaluation Reason for Visit: Follow-up Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ D D D # Does the Plan include a General Location (USGS) map? ■ Cl D D # Does the Plan include a "Narrative Description of Practices"? ■ D D D # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ D D D # Does the Plan include a list of significant spills occurring during the past 3 years? ■ Cl D D # Has the facility evaluated feasible alternatives to current practices? ■ D D D # Does the facility provide all necessary secondary containment? ■ D D D # Does the Plan include a BMP summary? ■ D D D # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ D D D # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ D D D # Does the facility provide and document Employee Training? ■ D D D # Does the Plan include a list of Responsible Party(s)? ■ ❑ O # Is the Plan reviewed and updated annually? ■ D D D # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ Cl D Has the Stormwater Pollution Prevention Plan been implemented? ■ D D D Comment: The stormwater inspection on May 7, 2008, found that the general location map did not include accurate latitude and longitude coordinates for the discharge points and whether the receiving stream was impaired or located in a watershed for which a TMDL had been established and what the parameter(s) of concern are. Also, the site map did not did not include the percentage of each drainage area that is impervious or a narrative description of the potential pollutants that might be present in the stormwater discharge from each outfall. The permittee could not provide documentation that employee training was conducted for 2003 and 2005 or that the Stormwater Pollution Prevention Plan had been reviewed and updated on an annual basis. The facility conducted a Stormwater Facility inspection on April 4, 2008, but no other documentation could be provided for previous inspections. The follow-up inspection conducted on August 5, 2008, found that the deficiencies identified with the SPPP have been corrected. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0000 Page: 4 Permit: NCG030391 Owner - Facility: Contech Construct Prod Inspection pate: 08106/2008 Inspection Type: Compliance Evaluation Reason for Visit: Follow-up Comment: The facility could not provide documentation during the initial inspection that qualitative monitoring had been conducted during the previous five years_ During a follow-up inspection on August 6, 2008, documentation was provided that qualitative monitoring was conducted for Outfall 001 and 002 on July 25, 2008. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ D D D # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? D D ■ D Comment: The facility could not provide documentation during the initial inspection that analytical monitoring had been conducted during the previous five years. During a follow-up inspection on August 6, 2008, documentation was provided that analytical monitoring was conducted for Outfail 001 and 002 on June 16, 2008. K & W Laboratories is the contracted lab. The result for Total Suspended Solids was 117 mg/L. This level exceeds the benchmark value for this general permit and the permittee should develop a Tier One response as required by the permit. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: ■DDD ■DDD 0 0 E 0 ■DDD Page: 5 �0 W ATEAQ Michael F. Easley, Governor William G. Ross Jr- Secretary North Carolina Department of Environment and Natural Resources a Coleen H- Sullins, Director Division of Water Quality June 20, 2008 CERTIFIED MAIL 70071490 0004 4509 5348 RETURN RECEIPT REQUESTED Dan Moody, Director of Manufacturing Contech Construction Products Inc- 9025 Centre Pointe Drive, Suite 400 West Chester, OH 45069 Subject: Notice of Violation Tracking Number: NOV-2008-PC-0440 Compliance Evaluation Inspection Contech Construction Products Inc. 4242 Raleigh Street, Charlotte, NC Stormwater Permit Number COC NCG030391 Mecklenburg County, NC Dear Mr. Moody: Enclosed is a copy of the Compliance Evaluation Inspection (CEI) report for the inspection conducted at the subject facility on May 7, 2008, by Ms. Erin Hall and Ms. Heather Sorensen of Charlotte -Mecklenburg Storm Water Services. This inspection was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. In addition, the inspection was conducted on behalf of the City of Charlotte in compliance with the City's NPDES Permit, NCS000240, Part H Section H. Thank you for your assistance and cooperation during the inspection. A This report is being issued as a Notice of Violation (NOV) due to the permittee's failure to comply with requirements stated in the facility's general stormwater permit. This is in violation of the subject Stormwater Permit and North Carolina General Statute (G.S.) 143-215.1, as detailed in the Stormwater Pollution Prevention Plan, Qualitative Monitoring, and Analytical Monitoring sections of the enclosed report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25,000.00) may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G.S. 143-215.1. T No ` Carolina ,Naturally urally Mooresville Regional Office Division of Water Quality Prone 704-663-1699 Customer Service Internet! wAU ncu•aterauality ore 610 East Center Ave, suite 301 Mooresville, NC 28115 Fax 704-663-6040 1-877-623-6748 An Equal OpportunitylAffirrnative Action Employer- 50% Rerydedl100"G Post Consumer Paper 0 5 Postal CERTIFIED (DomesticCO m Ln , p Ln Postage /`zl` C� Certified Fee Ji p - � ��� Postm�eric Return Rscslpt Fee r p {Endursemerrt Required) �! Here t: ReStricted Dellvery Fee p (Endorsement Requlmd) Er = Total Contech Construction Products, Inc. �serrrro Mr. Dan Moody i p 9025 Centre Pointe Drive p sneer. 'I r- orPOB Suite 400 West Chester, OH 45069 PS Form 3600, August rr. - See Reverse ior Instructions ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. r ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the track of the mailpiece, or on the front if space permits. 1. Article Addressed to: Contech Construction Products, Inc Mr. Dan Moody 9025 Centre Pointe Drive Suite 400 West Chester, OH 45069 ❑ Addressee R Wed by ( PrOted Name) C. Date of livery . 13 6123 � 77 D. Is delivery address different from item 17 ❑ Yes If YES, enter delivery address below-. © No 3. Type LO Certified Mail ❑ Mail ❑ Registered etum Receipt for Mercttandlse ❑ Insured Mall ❑ C.Q.D. 4. Restricted Dellveo {Extra Fee) ❑ Yes 2. Article Number RmsAerft r mmw kw 7007 1490 0004 4509 5348 Ps Form 3811. February 2004 Domestic Return Receipt 102s95-024A-1540 Mr. Dan Moody, Contech Construction NOV-2008-PC-0440, Page 2 June 20, 2008 In addition, several housekeeping issues were observed during the inspection and recommendations regarding these issues are provided in the Industrial Operations/City of Charlotte Stormwater Ordinance Review section of the report. It is requested that a written response be submitted to this Office by July 11, 2008, addressing the above -noted violations in the enclosed report. In responding to the violations, please address your comments to the attention of Ms. Marcia Allocco at the letterhead address. The enclosed report should be self-explanatory; however should you have any questions concerning this report or have any questions regarding your permit, please do not hesitate to contact Ms. Allocco of this Office at (704) 663-1699. Sincerely, for Robert B. Krebs Regional Supervisor Surface Water Protection Section Mooresville Regional Office Enclosure cc: NPS-ACO Unit Rusty Rozzelle, Mecklenburg County Craig Miller, City of Charlotte Permit: NCGO30391 SOC: County: Mecklenburg Region: Mooresville Compliance Inspection Report Effective: 11/01/07 Expiration: 10/31/12 Owner: Contech Construct Prod Effective: Expiration: Facility: Contech Construct Prod-Mecklennburg 4242 Raleigh St Contact Person: Dan L Moody Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Charlotte NC 28213 Title: Phone: 513-645-7055 Certification: Phone: Inspection Date: 05107/2008 Entry Time: 09:30 AM Exit Time: 11:30 AM Primary Inspector: Water Quality Program Mecklenburg County Phone: Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: n Compliant ■ Not Compliant Question Areas: ■ Storm Water (See attachment summary) Page: 'I Permit: NCG030391 owner - Facility: Contech Construct Prod Inspection Date: 05/07/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Facility Description: Contech Construction Products specializes in bridge, drainage, earth stabilization, and stormwater solutions. The Charlotte Plant manufactures corrugated metal pipe and fittings and distributes other highway construction products. Corrugated metal pipe is made from coils of galvanized steel, aluminized steel, polymeric coated steel, and aluminum. Fittings, bands, culvert end sections, and other products related to corrugated pipe are also manufactured and/or stored on site. Other products not manufactured at this location but stored on site are geotextiles, geogrids, and plastic pipe and fittings. The facility is located on approximately 6.5 acres consisting of two manufacturing buildings and an office building. The facility is comprised of approximately 99% impervious area that includes concrete and gravel. This facility does not conduct vehicle washing on site nor does it conduct its own vehicle maintenance. An outside company is contracted to come to the facility to conduct any required maintenance on the facility's small equipment. All used oil and filters are taken off site. Compliance History: The permitteelfacility does not have any prior compliance issues with either the NC Division of Water Quality or Charlotte -Mecklenburg Storm Water Services, Industrial Operations/City of Charlotte,Stormwater Ordinance Review; Aboveground Storage Tank (AST) — One 9,000-gallon diesel fuel AST is located to the southeast of the property next to the fence. It is located in a covered area and has secondary containment. It is not double -walled. The secondary containment is not equipped with a valve. If a spill occurs, then FCC Environmental would respond and dispose of the spilled material. The AST is locked when not in use. A spill kit is located in the immediate area. Open -top Dumpsters — Two open -top metal dumpsters were located to the southeast and northeast of the property. Both dumpsters contain scrap metal and are picked up from an outside company on an as needed basis. The dumpsters are covered with tarps when not in use and they appeared to be in good condition. Hopper — A small hopper was observed to the north of the property. It contained small pieces of scrap metal. Per facility personnel, the hopper is taken inside the fabricating building at the end of the day. Scrap material is picked up by an outside company on an as needed basis. Fabricating Building — The Fabricating Building is located to the southeast of the property. No floor drains are inside the building. No significant amounts of chemicals are stored in this area. Outdoor Storage Area — Approximately five 55-gallon drums are stored on pallets on a concrete pad. They are located in a covered area adjacent to the Fabricating Building. Drums contain metal parts that are used for construction jobs off site. No chemicals are stored in this area. Final products are stored outside throughout the facility grounds. Arching Machine — This machine arches pipe into pipe -arch shapes. It is located outside on a concrete pad adjacent to the Fabricating Page- 2 Permit: NCG030391 owner - Facility: Ccntech Construct Prod Inspection Date: 05/07/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine Building. A sump area is located beneath the machine. No drains or valves are connected to the sump area, The engine of the machine has a small secondary containment. Accumulated rainwater from this containment area as well as the sump area is pumped out and disposed of by FCC Environmental. It was observed at the time of inspection that accumulated rainwater within the engine's secondary containment was at full capacity. The permittee should have accumulated rainwater pumped out and properly dispose of it. Main Building — The Main Building is located to the south of the property. A spill kit and supplies were observed at the entrance of the building. Floor drains inside the building are not connected to any type of sewer system. They currently act as a sump area if a spill would occur. Some drains have been filled in. Per facility personnel, future plans are to fill in and cap off all floor drains. A parts washer is located inside the Main Building. US Filter is responsible for manifesting wastewater. Material Storage — Chemicals are stored inside the Main Building. A 250-gallon hydraulic AST, a 250-gallon new motor oil AST, a 200-gallon waste oil AST, and approximately three 55-gallon drums of mineral spirits are stored within a concrete secondary containment structure. This structure does not have a valve. If a spill occurs, then FCC Environmental would respond and dispose of the spilled material. Two 25=gallon and two 55-gallon drums of mineral spirits and lubricant products are stored in this area on portable spill containers. In another area within the Main Building, approximately five 5-gallon buckets of oil were stored on a portable spill container, Reroll Machine — This machine recorrugates the ends of the pipe to allow the connection of the pipe with bands. It is located outside on a concrete pad adjacent to the Main Building. A sump area is located beneath the machine. No drains or valves are connected to the sump area. Per facility personnel, accumulated rainwater is pumped out and filtered via a 5-filter system setup that includes filters ranging from 5 — 15 microns. Filtered rainwater is then discharged to the ground. It is recommended the facility cover the Reroll machine area to avoid pumping and discharging accumulated rainwater from the sump. Outdoor Paint Area — An outside area on the concrete pad adjacent to the Reroll machine is used by facility personnel to paint the ends of pipes using a galvanized paint. Paint is applied using a sprayer and is conducted approximately every other month. Approximately five gallons of paint is used over a week when painting occurs. A significant amount of excess dried paint was observed in this area. Two possible stormwater catch basins were observed within this area. These were not indicated on the facility's site map. It did appear that they may tie into stormwater piping that would discharge from Outfall 001. The permittee should cease its painting process in the way it is currently being conducted. Recommendations include painting inside away from stormwater exposure, covering the outside area, or putting a tarp down to catch excess paint. The tarp would need to be taken inside when not in use and disposed of properly when replaced. Yard Saw — The yard saw is located to the south of the property next to the fence. A moderate amount of water was observed on the ground around the machine_ Per facility personnel, the machine is water cooled thus the reason for the excess water within this area. The water is potable water. A significant amount of oil -dry was observed on the concrete area around the machine. The facility should properly dispose of used oil -dry immediately after the spilled product has soaked in completely Page: 3 Permit: NCG030391 owner - Facility: Contech Construct Prod Inspection bats: 05/07/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n Cl n # Does the Plan include a list of significant spills occurring during the past 3 years? ■ n n n # Has the facility evaluated feasible alternatives to current practices? ■ n n n # Does the facility provide all necessary secondary containment? ■ n n n # Does the Plan include a BMP summary? ■ Fi n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n n n # Does the facility provide and document Employee Training? n ■ o n # Does the Plan include a list of Responsible Party(s)? ■ ❑ n n # Is the Plan reviewed and updated annually? n ■ n n # Does the Plan include a Stormwater Facility Inspection Program? n ■ n n Has the Stormwater Pollution Prevention Plan been implemented? n ■ n n Comment: The SPPP contains a USGS location map, but it lacks accurate latitude and longitude coordinates for the points of discharge and does not identify whether the receiving stream is impaired or located in a watershed for which a TMDL has been established as required by the general permit issued in November of 2007. The SPPP contains a detailed site map, but does not include the percentage of each drainage area that is impervious or a narrative description of the potential pollutants that might be present in the stormwater discharge from each autfall. The permittee could not provide documentation that employee training was conducted for 2003 and 2005 or that the SPPP had been reviewed and updated on an annual basis. The permittee conducted a Stormwater Facility Inspection on 4/21108, but no other documentation could be provided for previous inspections. The permittee has not fully implemented the SPPP due to the lack of monitoring, training, and inspections for the past five years. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 171 ■ 0 fl Comment: The permittee could not provide documentation that qualitative monitoring has been conducted on a semi-annual basis. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? n ■ n 0 Page: 4 Permit: NCG030391 Owner - Facility: Contech Construct Prod Inspection Date: 05/07/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility conducted its Analytical monitonng from Vehicle Maintenance areas? Comment: The permittee could not provide documentation that analytical monitoring had been conducted during the past five years. Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Stormwater from the southwest portion of the site flows to either a catch basin that discharges from Outfall 001 or as sheet flow to a stormwater conveyance ditch_ Stormwater from the southeast flows to either a catch basin that discharges to Outfall 002 or as sheet flow to a stormwater conveyance ditch. The stormwater conveyance ditch is located to the south of the property on the other side of the facility's fence next to a railroad track. Outfalls 001 and 002 discharge to this stormwater conveyance ditch as well. Stormwater from the north side of the property flows as sheet flow to Raleigh Street into the City of Charlotte's municipal separate storm sewer system. All stormwater discharges from the property flow to an unnamed tributary to Little Sugar Creek. Yes No NA NE ■nnn ■nnn nn■n ■nnn Page 5 IL CONSTRUCTION PRODUCTS INC. Dan Moody Director of Manufacturing July 3, 2008 Ms. Marcia Allocco Division of Water Quality 610 East Center Ave, Suite 301 Mooresville, NC 28115 Re: Notice of Violation NOV-2008-PC-0440 Dear Ms. Allocco, 9025 Centre RPointe Drive, Suite 400 Ui.corn 5069 VEyI'll7055 E C 1 J U 1 i 4 2008 NC DENR MRO DWO-Surface Water Protection This letter is in response to your correspondence in regards to above referenced notice of violation dated June 20, 2008. In the body of my letter, I will address all the issues where we were non- compliant: Industrial Operations/City of Charlotte Stormwater Ordinance Review Issues: Issue - Arching machine having accumulated rainwater pumped out and properly disposed. Response — We use FCC Environmental to properly dispose and manifest this water when required. Issue — Reroll Machine — Avoid pumping and filtering rainwater by covering the reroll pit. Response — We are covering the pit at night and on weekends to minimize the accumulation of rainwater. Issue - Outdoor Paint Area — The paint area is exposed to storm water runoff and the catch basins were not indicated on the facility site map. Response — Tarps are now placed in the paint area when active and are stored inside when not in use. They will be properly disposed when replaced. We have included the named catch basins on our site map. Issue — Yard Saw — Properly dispose of oil dry immediately after use. Response — Area is cleaned and swept after use daily. Oil dry is properly disposed. Stormwater Pollution Prevention Plan Issues: Issue - Documentation of Employee Training Response — We now document the employee training during the monthly safety meeting. Issue — SWPPP is not reviewed and updated annually Response — The SWPPP will now be reviewed and updated annually INNOVATIVE SITE SOLUTIONS & STORMWA TER MANAGEMENT Issue — The SWPPP did not include a Stormwater Facility Inspection Program. Response — The plan now includes a semi-annual inspection process and documentation. Issue — S WPPP has not been implemented. Response — SWPPP has been implemented in total as indicated. This includes revising the site map to include percentage of drainage areas on impervious surfaces, and the description of potential pollutants in each outfall. Qualitative Monitoring The facility is now performing and recording the required semi-annual monitoring. Analytical Monitoring The facility is now performing analytical monitoring as required. Permit and Outfalls No compliance issues noted. Please review our response and call me with any questions. It is our endeavor to be fully compliant and we appreciate the assistance we received from your inspectors. Sincerely, Danny L. Moody Director of Safety d Environmental Cc: Mike Daniels Jeanette Kipina Rebecca Appenzeller INNOVATIVE SITE SOLUTIONS & STORMWA TER MANAGEMENT 1j1�A7� Michael F. Easley, Governor �� RQ William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources 7 r Alan W. Klimek, P.E., Director "1 Division of Water Quality 0 � August 23, 2002 D L MOODY CONTECH CONSTRUCT PROD-MECKLENNBURG 1001 GROVE STREET MIDDLETOWN, OH 45044 Subject: NPDES Stormwater Permit Renewal CONTECH CONSTRUCT PROD-MECKLENNBURG COC Number NCG030391 Mecklenburg County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG030000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit_ This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A new Certificate of Coverage * A copy of General Stormwater Permit NCG030000 * A copy of the Analytical Monitoring Form (DMR) * A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and: reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 548 cc: Central Files Stormwater & General Permits Unit Files Mooresville Regional Office Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits I���t NC DcPi. (3F I`NVi,4Q1V;t4ENT �. AND ItiAT ?.4L PLSr3Up(�ES [[11400REr5;1� LI-n , _,.:ra:`,�' O;FIGE AUG 2 9 2002 WATER QU LITYSE(710N ®*A NCDEMt N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- BW-623-7748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources December 27, 2001 D L MOODY CONTECH CONSTRUCT PROD-MECKLEN 1001 GROVE ST MIDDLETOWN, OH 45044 Gregory J. Thorpe, Ph.D. DA�� (,-) Acting Director 16n. of 1iltaier,Qualityy ;10ES APR 1 0 2002 Subject: NPDES Stormwater Permit Renewal CONTECH CONSTRUCT PROD-MECKLEN COC Number NCG030391 't viiI. _ Mecklenburg County Dear Permittee: Your facility is currently covered for stormwater discharge under General Permit NCG030000. This permit expires on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued coverage under the general permit. Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the I 1 categories of "storm water discharges associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General Permits Unit Web Site at http://h2o.enr.state.ne.us/su/stormwater.htmi If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville Regional Office at 704-663-1699 or Bill Mills of the Central Office Stormwater Unit at (919) 733-5083, ext. 548 cc: Central Files Mooresville Regional Office Sincerely, Ley Bradley Bennett, Supervisor Stormwater and General Permits Unit N. C. Division of Water Quality 1617 Mail Service Center . Raleigh, NC 27699-1617 (919) 733-7015 e'h NCDENR Customer Service 1.800-623-7748