HomeMy WebLinkAboutNCG030099_COMPLETE FILE - HISTORICAL_20181126STORMWATER DIVISION CODING SHEEP
NCG PERMITS
PERMIT NO.
/v
DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ c2 o I O I
YYYYMMDD
ROY COOPER
Governor
MICHAEL S. REGAN
searerarr
WILLIAM E. (TOBY) VINSON, JR.
interim Director
Mr. Laurens Willard
Galvan Industries, Inc.
P.O. Box 369
Harrisburg, NC 28075
Dear Mr. Willard:
NORTH CAROLINA
E'nytronmental Quauty
November 26, 2018
RECEIVED
DEC 0 3 Z018
CENTRAL FILES
CWR SECTION
Subject: NPDES Stormwater General Permit Renewal &
Requirement to Apply for an individual Permit
Permit No. NCG030099
Cabarrus County
For coverage under Stormwater General Permit NCG030000, the Division of Energy, Mineral, and
Land Resources (DEMLR) is forwarding the subject Certificate of Coverage (COC) udder the state NPDES
stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina
General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina
and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.)
You must obtain a copy of the new NCG030000 General Permit from our website here:
https:Hdeq,nc.gov/about/divisions/energy-mineral-land-resources/npdes-stormwater-gps. In addition
to the full permit, the 2018 print package on the website includes revised monitoring forms.
The Division is also notifying you, in accordance with Part III Section B. 3. of the general permit and
15A NCAC 2H .1027(i), that you are required to make application for coverage under an individual
permit for continued coverage of your stormwater discharge. The Director has determined that
discharge from your facility is a significant contributor of pollutants to surface waters. This
determination has been made based on site inspections along with review of available discharge
monitoring results. We appreciate the efforts that you have made recently to address the discharge
issues at your site, but it is apparent that an individual permit would more effectively establish a
framework for pursuing stormwater discharge compliance. Once the individual permit is issued, your
coverage under general permit NCG030000 will be rescinded. Until that time you must continue to
abide by the conditions of the general permit.
e5f
Dr-11AEQ�
North Carolina Department of Environmental Quality i Division of Energy, Mineral and land Resources
512 North Salisbury Street 13612 Mail Service Center I Rakigh. North Carolina 27699-1612
919.707.9200
Laurens Willard
Page 2
You must complete Forms 1 and 2F (attached) and return them to the address below no later than
March 15, 2019. Please mail the forms and all supplemental information along with an application fee
of $860 to:
Alaina Morman
DEML Stormwater Program
1612 Mail Service Center
Raleigh, NC 27699-1612
In addition, please also email a copy of the forms and supplemental information to Alaina Morman at
alaina.morman@)ncdenr.gov. You may access pdf fillable versions of the forms at:
https://decnc.sov/about/divisions/energy-mineral-land-resources/npdes-stormwater-individual.
Failure to submit the individual permit application in the timeframe specified may result in enforcement
actions including revocation of coverage under the general permit.
The General Permit authorizes discharges of stormwater, and it specifies your obligations with
respect to discharge controls, management, monitoring, and record keeping. Please review the new
permit to familiarize yourself with all changes in the reissued permit. Significant changes to the General
Permit are outlined in documents available on the website above. Your facility has six months from
receipt of the permit to update your Stormwater Pollution Prevention Plan (SPPP) to reflect any new
permit requirements.
How does the new General Permit affect Tier Stotus?
The first sample period of your permit begins on January 1, 2019_ Tier 3 actions in Part IV of
your permit are triggered by benchmark exceedances on four occasions beginning on the effective date
of this permit and do not count prior exceedances. Likewise, Tier 2 actions are triggered by two
consecutive benchmark exceedances beginning on the effective date of this permit and do not count
prior exceedances. However, if your facility is already in Tier 2 (monitoring stormwater discharges
monthly) or Tier 3, you must continue monthly monitoring until relieved through conditions of the
permit or by DEMLR staff approval.
When does electronic DMR reporting start?
We are working toward on -boarding permittees with NPDES stormwater permits into the DEQ's
eDMR system next year. Permittees will receive notification when our eDMR system is really for
registration to begin reporting monitoring data electronically. If you have any questions about the
status, please contact Bethany Georgoulias at (919) 707-3641.
Your coverage under the General Permit is transferable only through the specific action of
DEMLR. This permit does not affect the legal requirements to obtain other permits which may be
required by the N.C. Department of Environmental Quality (DEQ), nor does it relieve the permittee from
responsibility for compliance with any other applicable federal, state, or local law, rule, standard,
ordinance, order, judgment, or decree.
Laurens Willard
Page 3
If you have any questions regarding this permit package please contact James Moore in the DEMLR
Mooresville Regional Office at (704) 235-2138 or iames.moore@ncdenr.eov.
Sincerq(y,
xillia
r E. (Toby
Interim Director
Attachments
cc: Zahid Khan, DEMLR - Mooresville Regional Office
Corey Basinger, DWR - Mooresville Regional Office
DEMLR Stormwater Program
DWR Central Files
�i NivI I- Y
Vinson, Jr., P.E.,
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES
GENERAL PERMIT No. NCG030000
CERTIFICATE OF COVERAGE No. NCG030099
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Galan Industries, Inc.
is hereby authorized to discharge stormwater from a facility located at
Galvan Industries - Harrisburg
7320 Millbrook Road
Harrisburg, NC
Cabarrus County
to receiving waters designated as a UT to Back Creek, a class C stream in the Catawba River Basin,
in accordance with the discharge limitations, monitoring requirements, and other conditions set
forth in Parts I, II, ill, and IV of General Permit No. NGG030000.
This Certificate of Coverage shall become effective November 26, 2018.
This Certificate of Coverage shall remain in effect until coverage is issued for this facility under an
individual permit.
Signed this day November 26,
- 1� r-llzlz�
William E. (Toby) Vinson Jr., P.E., C�C,CPM, Interim Director
Division of Energy, Mineral and Land Resources
By the Authority of the Environmental Management Commission
Pickle, Ken
From:
Bou-ghazale, Samar
Sent:
Wednesday, July 29, 2015 11:37 AM
To:
Pickle, Ken
Cc:
Georgoulias, Bethany
Subject
RE: Galvan Industries CG030099'
Hi Ken,
They agreed to sample all 3 discharges noted on my inspection. It was agreed that after 5 to 6 samples we may look at
the RO if they are going to apply for one.
They would like to send us result for the TTO and would like to reduce or eliminate sampling since they are compliant
with it for a long time. I asked them to forward the previous two years and we will look at it and give our feedback
regarding the request.
You gave us a lot of ammunitions during the years and no need to follow—up since they agreed to our request.
Thanks for following -up with me.
Samar
From; Pickle, Ken
Sent: Wednesday, July 29, 2015 11:12 AM
To: Bou-ghazale, Samar
Cc: Georgoulias, Bethany
Subject: FW: Galvan Industries, NCG030099
Hi Samar,
Do you need any follow-up from us over here in Raleigh?
Ken
From: Georgoulias, Bethany
Sent: Wednesday, July 29, 2015 10:12 AM
To: Pickle, Ken
Subject: RE: Galvan Industries, NCG030099
Ken,
What was the outcome of this conversation with Samar? Should they be allowed to continue to have ROS, in light of the
compliance history?
Bg
Bethany Georgoulias, Environmental Engineer
NCDENR 1 Division of Energy, Mineral, and Land Resources
Stormwater Permitting Program
1612 Mail Service Center, Raleigh, NC, 27699-1612
512 N. Salisbury Street, Raleigh, NC 27604
919 / 807-6372 (phone); 919 1807-6494 (fax)
Website: h :ll ortal.ncdenr.or web/lr/stormwater
+
t
E-mail correspondence to and from this address maybe subjecl to the North Carolina Public Records law and may be disclosed to third parties.
From: Pickle, Ken
Sent: Monday, July 27, 2015 12:47 PM
To: Georgoulias, Bethany
Cc: Bou-9hazale, Samar, Bennett, Bradley
Subject: Galvan Industries, NCG030099
Hi Bethany,
FYI, No Action Now
Samar is meeting today with these folks to discuss their benchmark exceedances on zinc. They are in Tier 2. At least
one zinc value was approximately 50 mg/L (vs. permit benchmark of 0.067 mg/L, or current benchmark of 0.126 mg/L
revised in 2013.)
They have galvanizing processes on site.
There is a complication involving ROS and a plant expansion that rearranged the three previously identified outfalls.
I advised Samar:
+ One of us would be available to discuss if he wants to call us during/after the afternoon meeting. I'm happy to
assume the lead contact role with Samar for the moment.
+ 50 mg/L is two to three orders of magnitude over the benchmark. Given that they have zinc in the process, and
that this.exceedance is relatively very large, we are not so receptive to concluding that the source is
environmental (soils), or background, or neighbors, or fencing, or galvanized culverts, or roofing, or siding in the
absence of any strong evidence that these may be alternate sources accounting for the magnitude of the
exceedance.
• The site discharges to two different receiving waters.
• All three outfalls should be tested in response to the exceedance at one: on the basis that under ROS the
exceedance at one is responded to as though the exceedance were at all three; and on the basis that this
exceedance is so egregious that we want to test all outfalls to see if they can narrow down the potential hot -
spot source.
• In addition, as to potential sources for this magnitude of discharged zinc:
o Sloppy handling of baghouse wastes
o Aerial deposition from the process
o Process wastewater connected to the storm drainage system
o Infiltration of contaminated waters into the storm drainage system
o Poor housekeeping: floor wash down squeegeed out the doors; street sweeping inadequate or
insufficiently frequent; sand blasting of galvanized pieces outside
o Loading/unloading docks where powders or liquids are handled
o Outside storage of mobile sources of zinc
o Legacy deposits from current or past outside operations (sand blasting; painting; waste storage; bone
yard discards; rinsing of drums, vessels, containers; etc.)
+ BIMS shows NOVs from MRO in 2006, 2008, 2009. —$3100 penalty assessment in 2010. Oily stains on the
ground, copper sulfate, and lime discharged to the ground surface adjacent to a stormwater conveyance, with
substantial residuals and the inspector's (Wes Bell) opinion of substantial risk to stormwater. Notation of
outside sand blasting activity. Failure to conduct training, failure to update SPPP, failure to conduct visual
monitoring, failure to conduct analytical monitoring. MRO's initial 2006 inspection was in response to a
complaint.
Samar and I discussed the site circumstances in light of the several complications at this site:
• Does the presence of multiple receiving waters impact how we look at the zinc exceedance and ROS?
• Does the magnitude of the exceedance influence how we advise the facility wrt Tier 2 or Tier 3 responses?
Ken
Ken Pickle
Stormwater Program Specialist
NCDENR I DEMI_R ( Stormwater Permitting Program
1612 Mail Service Center, Raleigh, NC 27699-1612
512 N. Salisbury St, Raleigh, NC 27604
Phone: (919)607-6376
Fax: (919)807-6494
Email: ken. ickleOncdenr.aov
Website: http://oortal.ncdenr.oro/web/lr/stormwater
** Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be
disclosed to third parties unless the content is exempt by statute or other regulations.**
7
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P. E.
Governor Director
December 4, 2012
Laurens Willard
Galvan Industries
PO Box 369
Harrisburg, NC 28075
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
Galvan Industries - Harrisburg
COC Number NCG030099
Cabarrus County
Dear Permittee:
In response to your renewal application for continued coverage under stormwater General Permit NCG030000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COC)
• A copy of General Permit NCG030000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself
with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last COC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice (http://portal.ncdenr.org/web/wq/ws/su/current-
notices , or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit
http://portal.ncdenr.org/web/wci/ws/su/npdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Ralegh, North Carolina 27604
Phone: 91 M07-63001 FAX 91 M07-6492
Internet: www.ncwaterqualiN__;_ora
An Equal Opportunity 1 Affirmative Action Employer
One
NorthCarolina
Naturally
Laurens Willard
December 4, 2012
Page 2 of 2
Some of the changes include:
Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring
that the permittee begin a monthly sampling scheme.
• Sections B, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these
more sensitive waters.
• Sections B, C. The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections 8, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections 8, C. The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section D: If the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on
the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at (919) 807-6300.
Sincerely,
for Charles Wakild, P.E.
cc: DWQ Central Files
Stormwater Permitting Unit Files
Mooresville Regional Office
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCGO30000
CERTIFICATE OF COVERAGE No. NCG030099
STORM WATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Galvan Industries
is hereby authorized to discharge stormwater from a facility located at:
Galvan Industries - Harrisburg
7320 Millbrook Rd
Harrisburg
Cabarrus County
to receiving waters designated as Back Creek, a class C waterbody in the Yadkin River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set
forth in Parts I, 11, Ill, and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective December 4, 2012.
This Certificate of Coverage shall retrain in effect for the duration of the General Permit.
Signed this 4ei day of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Galvan Stormwater data
Subject: Galvan Stormwater data
From: Marcia Allocco <marcia.allocco@ncmail.net>
Date: Thu, 18 Sep 2008 10:12:15 -0400
To: Bethany.Georgoulias@ncmaiI.net
Hi Bethany,
Hope you are well. We had chatted awhile back about the Galvan facility in Cabarrus County. They are a galvanizer
and at one time had a permit from DWQ to discharged from lagoons on site. This resulted in groundwater
contamination and as you can see from their attached stormwater results (first under permit with Tiers) that they are
already a Tier I facility. There is groundwater infiltration at Outfall 002 but the concentrations of zinc when we tested
in a non -rain event were an order of magnitude less than the zinc concentrations in the stormwater sampling that was
done in June. They have proposed some changes on site and Wes and I will be doing a follow-up inspection in early
October.
There is still groundwater contamination (treatment system turned off due to non-use of supply wells in the vicinity)
and also soil contamination in the lagoon area. We will also going to take some upstream and down stream samples
in Back Creek from the two UTs they drain into moth of which we sampled earlier this year and had elevated zinc,
chloride, sulfide, and TDS concentrations.
Because of this and that Back Creek is impaired for biological integrity (added in 2003) we are probably going to
push for individual permit for them. I guess we'll wait to see if any of items they have proposed in their Tier '1
response have an effect on the contaminants the stormwater.
Relevant information is attached and I guess I'm just asking it be placed in their permit file for a future date when we
move towards individual permit.
Thanks,
Marcia
Marcia Allocco - Marcia.AlloccoOncmail.net
Environmental Chemist
North Carolina Department of Environment & Natural Resources
Division of Water Quality - Surface water Protection Group
610 East Center Ave., Suite 301
Mooresville, NC 28115
Ph: (704) 663-1699 Fax: (704) 663-6040
GalvanData.pdfContent-Type: application/pdf
,, Content -Encoding: base64
1 of 1 9/19/2008 8:46 AM
Galvan Industries - kG030099
Subject: Galvan Industries - NCG030099
From: Bethany Georgoulias<Bethany.Georgoulias@ncmail.net>
Date: Tue, 01 Jul 2008 08:47:46 -0400
To: Marcia Allocco <marcia. allocco@ncmail. net>
Hi Marcia,
I got your note about this company not fulfilling its sample requirements because of
safety concerns. I'd say they presented fair reasons to consider before enforcing
for this deficiency (I lean towards not doing so). I did notice that at the first
opportunity, their consultant MACTEC "did not have personnel available to mobilize to
the site in time." I'd advise the company that if that is a repeating problem (not
rain events between 10 PM and 5 AM), it may want to reconsider whom it contracts to
do the sampling. I also usually make the recommendation to try and get a make-up
sample if possible.
Technically, they still violate the permit if they do not get the sample for the
period. Whether DWQ pursues enforcement action is based on the reasons behind it.
I hope that helps! MRO reserves the right to practice discretion as you all deem
appropriate.
BG
Bethany Georgoulias
Environmental Engineer
NC DENR Division of Water Quality
Stormwater Permitting Unit
tel. (919) 733-5083, ext. 529
fax (919) 733-9612
1 of 1 7/1/2008 8:48 AM
AMACTEC
engineering and constructing ❑ better tomorrow
June 12, 2008
Ms. Marcia Allocco
North Carolina Department of
Environment and Natural Resources
Division of Water Quality
610 East Center Avenue, Suite 301
Mooresville, North Carolina 28115
RE: NPDES Analytical Monitoring Requirements
Galvan Industries, Inc.
Millbrook Road, Harrisburg, North Carolina
Stormwater Permit NCG030099
MACTEC Project: 6228-084605
Dear Ms. Allocco:
R u- IVED
'I ti. I � 1 7 'fl 0,'k
D\%rQ Surface 031
MACTEC Engineering and Consulting, Inc. (MACTEC) is currently providing consulting
services to assist Galvan industries, Inc. (Galvan) in maintaining compliance with the National
Pollutant Discharge EIimination System (NPDES) General Permit NCG030000 and improve their
stormwater management at the property. In April 2008, Galvan retained MACTEC to conduct
stormwater analytical monitoring in accordance with the permit. Since Galvan retained
MACTEC, there have been three significant storm events, During the first storm event,
MACTEC did not have personnel available to mobilize to the site in time to capture the "first
flush". During the other two storm events, MACTEC was unable to mobilize to sample during
the "fast flush" of the storm because 0.1 inches of rainfall had accumulated between 1 a.m. and 3
a.m. c -ar safeiy'reasar ;t at;in Iucle ��._a�td-Galvan's,ope=Uonai-hours,-MACTEC-is-not,
In order to meet the permit requirements for qualitative monitoring, a sample must be collected.
on or before June 30, 2008 during the first 30 minutes of a representative storm event. If a
significant rainfall event does not occur between the date of this letter and. June 30, 2008,
MACTEC will not be able to perform the required analytical monitoring for Period 1 of the
permit. MACTEC respectfully requests a 30-day extension o€'time for Period 1, until July 30,
2008. A sample will be collected between July 31, 2008 and December 31, 2008 for Period 2 of
the permit.
If the DWQ has additional comments or would like to discuss items relating to stormwater
management for the subject property, please contact Kerry Reed at 704-357-5626.
Sincerely,
MACTEC Engineering and Consulting, Inc.
r
G
Kerry A. Reed, P.E.
Project Engineer
6rew . lark, P.G_
Principal/Project Manager
MACTEC Engineering and Consulting, Inc.
2801 Yorkmont Rood, Suite 100 • Charlotte, NC 28208 • Phone: 704.357.8600 • Fox: 70d.357.8638
W—. mactecxom
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030099
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
GALVAN INDUSTRIES
is hereby authorized to discharge stormwater from a facility located at
GALVAN INDUSTRIES - HARRISBURG
7320 MILLBROOK ROAD
HARRISB URG
CABARRUS COUNTY
to receiving waters designated as a UT to Back Creek, a class C stream, in the Yadkin - Pee Dee River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, IN,
IV, V, and VI of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective September 1, 2002.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 23, 2002.
for Alan W. Klimek, P-E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H Sullins, Director
Division of Water Quality
AQUIFER PROTECTION SECTION
May 21, 2008
Galvan Industries
Post Office Box 295
Harrisburg, North Carolina 28075
Attention: Laurens Willard
RE: Notice of Regulatory Requirements
Galvan Industries
7320 Millbrook Rd., Harrisburg
Cabarrus County, N.C.
Dear Mr. Willard:
Based on information provided to this office by Mecklenburg County Land Use and Environmental Services Agency
(LUESA) and the Surface Water Protection Section of the Mooresville Regional Office, the Division of Water Quality
(DWQ) has reason to believe that your facility may be responsible for violations of the 15A NCAC 28 .0211 North
Carolina Classifications and Water Quality Surface Standards Applicable to Surface Water and Wetlands.
Specifically, on April 21, 2008 this office received the following sampling data:
Sam le Date
Anal to
Concentration
26 Std
Location
Agency
11/14/07
zinc
310 ugh
50 u 1I
Back Creek at Caldwell Rd
LUESA
413108
zinc
6.700 u /l
50 u A
UT to Back Creek below outfall 1
DWQ/SWPS
4/3108
zinc
180,000 u 11
50 u /I
UT to Back Creek below outfall 2
DWQ/SWPS
The above information suggests that the violations are associated with the zinc groundwater contamination plume
that was identified on the Ga#van site in 1992. In reviewing the file, it was noted that a groundwater remediation
system was in operation under an interim corrective action plan (ICAP) until 2002, At that time, Galvan received
permission to de -activate the system but continue groundwater monitoring. In'2004, the DWQ requested that
Galvan update the comprehensive site assessment (CSA) and amend the ICAP. This office received a report on
February 12, 2006 that included an updated well survey but a work plan for the CSA was never received.
A departmental reorganization in 2007 resulted in the transfer of the oversight of this incident to the inactive
Hazardous Sites Branch of the Division of Waste Management_ It has been determined, however, that regulatory
authority for this site should remain with the DWQ since the groundwater contamination occurred as a result of
activities related to a DWQ permit (NC0005576). In order to meet the regulatory requirements, you must submit an
updated site assessment report to the Aquifer Protection Section of the Mooresville Regional Office within 90 days
of receipt of this Notice. This report must include an evaluation and discussion of the cited surface water impacts.
Should you have any questions, feel free to contact me at 704/235-2183 or via email at pepay.frnleyCEbncmail.net.
Sincerely,
- <9�
Peggy Finley
Cc: APS Groundwater Protection
John R. Mittauer, L.G. — MACTEC 21740 Beaumeade Circle, Suite 150, Ashburn, VA 20147
Richard Farmer - LUESA
Marcia Alloco — MROISWPS
MAF/galvan norr 5-21-08
Division of Water Quality / Aquifer Protection Section I Mooresville Regional Office Phone: (704) 663-1699 Fax: (704) 663-6040 jahtcNar-Ay'610 East Center Avenue, Suite 301, Mooresville, NC 28115 Customer Service 1-877-623-6748 Internet: www.ncwa er all or
Michael E. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
August 23, 2002
LAURENS G Y WILLARD
GALVAN INDUSTRIES - HARRISBURG
PO BOX 369
HARRISBURG, NC 28075
Subject: NPDES Stormwater Permit Renewal
GALVAN INDUSTRIES - HARRISBURG
COC Number NCG030099
Cabarrus County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG030000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A new Certificate of Coverage
* A copy of General Stormwater Permit NCG030000
* A copy of the Analytical Monitoring Form (DMR)
* A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater
and General Permits Unit at (919) 733-5083, ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
®A
NCDENR
N. C, Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service
1-800-623-7748
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Gregory J- Thorpe, Ph.D_
Acting Director
Division of Water Quality
December 27, 2001
LAURENS G Y WILLARD
GALVAN INDUSTRIES
118 MILLBROOK RD PO BOX 3
HARRISBURG, NC 28075
Subject: NPDES Stormwater Permit Renewal
GALVAN INDUSTRIES
COC Number NCG030099
Cabarrus County
Dear Permittee:
Your facility is currently covered for stormwater discharge under General Permit NCG030000. This permit expires
on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in ..
advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal
Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued
coverage under the general permit.
Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger
penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility
without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the 11 categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial
materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General
Permits Unit Web Site at http://h2o.enr.staie.nc.us/sufstormwaler.html
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville
Regional Office -at 704-663-1699 or Bill Mills of the Central Office Stormwater Unit at (919) 733-5083, ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Mooresville Regional Office
ern
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service
1 • NO-623-7748
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
A&4
A -jai
E3EHNR
September 25, 1997
LAURENS G.Y. WILLARD
GALVAN INDUSTRIES
118 MILLBROOK ROAD PO BOX 369
HARRISBURG, NC 28075
Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG030099
Cabarrus County
Dear Permittee:
In response to your renewal application for continued coverage under the subject permit, the Division
of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit
is reissued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency
dated December 6, 1983.
The following information is included with your permit package:
w A copy of the stormwater general permit.
= A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have
developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your
permit. This form must be completed and returned to the Division within 30 days of receipt of
this letter. DO NOT send the SPPP with the signed form.
0 Five copies of Analytical Monitoring forms.
■ Five copies of Qualitative Monitoring forms.
■ A copy of a Technical Bulletin on the stormwater program with outlines program components
and addresses frequently asked questions.
■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal
Form returned to the Division.
Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water
Quality may require modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by
DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area
Management Act or any other Federal or Local governmental permits that may be required.
If you have any questions concerning this permit or other attached documents, please contact the
Stormwater Group at telephone number (919) 733-5083
Sincerely,
for
. Preston Howard, Jr., P. E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-3083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled) 10% post -consumer papa
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Mr. Ping Zhuang
National Environmental Technologies, P.A.
9400-E Southern Pine Blvd.
Charlotte, North Carolina 28273
Dear Mr. Zhuang:
0 21
�EHNR
November 4, 1993
Subject: Request for Sampling Location
CCOC-No.-NCG030094
Galvan Industries, Inc.- Concord
Cabarrus County
- Your request to sample the stormwater discharge outfalls number 2 for the above referenced facility
for purposes of NPDES stormwater general permit monitoring requirements has been reviewed by
members of the Water Quality Section staff. Your request described three (3) outfalls, two (2) of which
are associated with substantially identical industrial activities and runoff from non -industrial areas.
Based upon staff review of your letter dated November 1, 1993, and attached site reap, we have
concluded that the requested determination is warranted and in accordance with Part I, section B4 of the
general permit, authorization is granted to sample outfall number 2 as stormwater discharges representative
of the runoff from the Galvan Industries, Inc. - Concord facility for your general permit.
If you have any questions concerning this authorization, please contact Mr. Stephen Ulmer at (919)
733-5083 .
cc: Mr. Mike Parker, Mooresville Regional Office
Regional Offices
Asheville Fayetteville Mooresville Raleigh
704/251-6208 919/486-1541 704/663-1699 919f733-2314
Sincerely,
Coleen H. Sullins, P.E.
Supervisor, Permits and Engineering
Washington Wilmington Winston-Salem
919/946-6481 919/395-3900 919/896-7007
Pollution Prevention Pays
P.Q. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015
An Equal Opportunity Aff umative Action Employer
NATIONAL ENVIRONMENTAL TEC NNOLOGIFS, PA
November 1, 1993
Mr. Steve Ulmer
NC Division of Environmental Management
Water Quality Section
Permits and Engineering Unit
P.O. Boa 29535
Raleigh, North Carolina 27626-0535
• •
ii4
Project #00soO3
SUBJECT: Request for Reducing Numbers of Storm Water Sampling Outfall
Dear Mr. Ulmer:
On behalf of Galvan Industries, Inc. (Galvan), National Environmental Technologies, P.A.
(NEI) respectfully requests your approval to decrease the number of storm water outfalls that
require sampling and analysis. This request is based on similar operations occurring in different
areas within the facility.
As shown on the enclosed site map, we have identified three (3) different outfalls where storm
water leaves the Galvan property. Outfall:numliEFI.recei 7storm-water runoff-fivm`the: office
building; offioe--trailers product Loading -and- parking- greas; outWWnumtier! -receives the
Cmajority of the runoffassociated-with-thc:planf VMo ction.and.materiii-storage azeasand;outfall
cnumber.:3,receives-rudo-ff.-mainly'firom-the-truck:drive-way and-1 mit_ad-raw-materiaVunloaid ng
areas: The drainage area of outfall numbers 1, 2 and 3 are approximately 157,500- fty, 317,700
fe and 127,800 fe, respectively.
Since outfall number 2 is the major drainage area and it receives storm water runoff associated
with the production area, NET believes that stormwater sampling and analysis at only outfall
number 2 is warranted. Please inform us in writing if you agree with this assessment.
rz
fell
=rn
—J
y i
y
9400-E Southem Pine Blvd. Charlotte, N.C. 28273 (704) 529-5551/ FAX (704) 529-5298
Mr. Steve Ulmer
November 1, 1993
Page 2
If you have any questions or comments about the contents of this letter, please do not hesitate
to contact Mr. John Kouba or myself at (704) 529-5551.
Very truly yours,
NATIONAL ENVIRONMENTAL TECHNOLOGIES, P.A.
Frog "7.huang
Project Engineer
PZ/deb
Enclosure: Site map
cc: Laurence Willard/Galvan
John Kouba/NET
I
NORTH CAROLIN.A
1. WILLIAM A. EADES• CERTIFY THAT THIS MAP IS TRUE AND CORRECT TO THE
BEST OF MY KNOWLEDGE AND BELIEF AND WAS DRAWN UNDER MY DIRECTION AND
SUPERVISION FROM AN ACTUAL FIELD SURVEY BY MY SURVEY CREWS, THAT THE
N.C.G.S MONUMENT RATIO OF PRECISION AS CALCULATED BY LATITUDES AND DEPARTURES
*GAS' 1968 DEED DESCRIPTION RECORDED IN DEED BOOK 695, PAGE 214. AND DEED BOOK 332
N 175.352.606 METERS PACE 187, OF THE CABARRUS COUNTY REGISTER OF DEEDS f S�
E 457 588.474 METERS WITNESS LAORIGINAL Cl NATURE REGISTRATION NUMBER AND SEAL THIS 4
�Ic+
t�
w gu u?
�ssssz:>;iTR3
1
SCALE FACTOR: 0.9995733 DAY OF 14
VICINITY MAP
N 87' 12' 27' E _ ______-_ _
j9? - 99.87' N.C. HIGHWAY 49 �-� a+ L-3413
_ DEED REFERENCES:
!' - - -- ---- - -- -- -' - - --- - R%w SURVEYOR REGISTRATION NUMBER
1T 22' 20' --Li
NRRS 100• R/W 1 332/187 (CABARRUS CO.)
'- -- - 29e:.862 uETERS / ce I(� r
1 \ t` V s/1• •r C
(HORIZOR+TAL) / � \t It1 _3• +E��NTS:
'BLANK' 1907
NIP -----i --- -- � r-� a S 2' 47' 33' E - - -- -
N 114.9?3.497 V£TEAS f
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N 174,95o.E00 LIE cR;
E 45t,439.512 uETERS s VI, •. 1 (124.31' TOTAL)
(CABARRUS
E 4S6,t49.Obt 4E1ERS R;W -
-_-_-- -- _- --.-- -- - S {._ EIP ®-- - - -- - - - ___ _ R W
'� E+��1 l
a L
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SCALE FACTOR: 0.9998732
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F
N 85' 10' 57 W �:, , II gQT5NCY,
R/w 63.09 !, , N 86' 31. 09' w N 88' 36' 48' W 1 ,
N 86. 10' 07' W 100.00' sae• s 2' w sea• 07' 2e' w " SOUTHERN RAIL RO. +D 200 R , R/W
100.00' N 89, 51. 59' w 100.GG' 100.00' CAS 1
N 871005' 27. W p�T�AI-L-
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I ; I
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LEGEND:
PROPERTY LINE
-
CENTtRLINE
--
RIGHT OF WAY
FENCE LINE
-P-T-CTV-
POWER/TELEPHONE/CABLE T.V,
NIP / mm
NEW IRON PIPE / ROD
EIP / EIR
EXISTING IRON PIPE / ROD
NCW / ECM
NEW / EXISTING CONCRETE MONUMENT
wS / ERRS
NEW / EXISTING RAILROAD SPIKE
MONITORING WELL
w
WELL
S
SANITARY SEWER MANHOLE
NOTES:
1. ALL DIMENSICNS SHOWN ARE
HORIZONTAL MEASUREMENTS
2. NCGS INFORMATION: NAD 83
3. N.C. GRID DATA AS SHOWN IS IN
METERS. ALL OTHER DISTANCES ARE
IN FEET.
4. THIS MAP DOES NOT CONFORM TO
G.S. 47-30 AS AMENDED
5. THIS SURVEY MAY NOT SHOW ALL OF
THE SET BACKS OR ORDINANCES AS SET
FORTH BY ANY ZONING DEPARTMENT AND
OR ANY OTHER GOVERNING BODIES FOR
SUBJECT PROPERTY
6. THIS SURVEY IS SUBJECT TO ANY FACTS THAT
MAY BE DISCLOSED BY A FULL AND ACCURATE
TITLE_ SEARCH
ZowE - I C-1 S,�uERAL I NDl15TRlAI..
(BY O.M.O.)
1,35.97 A C R P%:S)
Suli.,ECT TO T1+E RIGHT OF 'NAY OF N.C. HIGHWAY 42.
YILLHRCf ROAD, AND SW'}1f_RN RAILROAD
T.W. HARRIS do ASSOCIATES, INC,
1000 N. FIRST ST. ALBEMARLE, N.C. 28001
i
t
E
�
t
R/W
R; W
{
PHYSICAL SURVEY FOR:
GALVAN INDUSI-" N, INC.
scA1.E: 1 "m 100' _ oRAwr+ er. yrAE :Joe N+:MSC2
930049
)ATE'APRIL 1, 1993 eY Tw4.1 -
BEING LOCATED IN CRAB ORCHARD TOWNSHIP. MECKLENBURG COUNTY, AND NO 1 TOWNSHIP. CABARRUS COUNTY, N.C.
• State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
June 4, 1993
Laurens G. Y. Willard
118 Milibrook Road
Harrisburg, NC 28075
AN15WA
14�16 0
010%
EDEHNR
Subject: General Permit No. NCG030000
Galvan industries, Inc.
COC NCGO30099
Cabarrus County
Dear Mr. Willard:
In accordance with your application for discharge permit received on September 30, 1992, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr: Steve Calmer at telephone number 919i733-
5083.
cc:
Sincerely,
original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P. E.
Mooresville Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 500% recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Laurens G. Y. Willard
is hereby authorized to discharge stotmwater from a facility located at
Galvan Industries, Inc.
118 Millbrook Road
Harrislxug
Cabarrus County
to receiving waters designated as an unnamed tributary to Back Creek in the Yadkin -Pee Dee River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III
and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective June 4, 1993.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day June 4, 1993,
Original Signed §y
Coleen H. Sdliis
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission
'.. � 1� '` yl',i� •,•'�.l• .{ •. ''y 5. i,.' •r i //((fir 1 -.. _, -
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t � ,� ` !� ��� �~ f ff'���, � �1,4rs �I � _^� Q �`,• _ ���__ ��l° fir~` \� ���i��° �\
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FACILITY
6.41vtin Z✓+� gar► �r��.
COUN?Y
4 Q/,4
NPDES
Wei 6 3ao-�e9
MAP #
F16 sW
DSN FLOW
VA
SUB BASIN
Q3- 0� /1
LATTITUDE 35C'IK (51..
LONGITUDE
qo 0 lo .11 5/-
RECEIVING STREAM
U'7 0)74"PkW u d ry
STREAM CLASS
G
DISCHARGE CLASS
-OImwAAY-
kPIRATION DATE
0Y-31-y7