Loading...
HomeMy WebLinkAbout820678_CORRESPONDENCE_20171231NORTH CAROLINA Department of Environmental Quality Producer: Name of Farm : Location : Phone : Type of Operation: Number of Animal: Waste Utilization Plan Larry & Walter Ammons and lois Bass County: L & W Farms, Inc. 805 McDaniel Rd . Roseboro NC 28382 910-564-6635 Wean-Feed 6080 Sampson RECEIVED I JAR 2 S 2009 ~-~~~-JffCF Storage Structure: Anaerobic lagoon M_ethod of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: 2567 ton/year 2918 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent P'?llution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. ~his waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle . Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Wa st e may be applied to land eroding at 5 or more tons per acre annually, but les s than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen . Either of these conditions may in runoff to the surface water s which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to av oid drift and downwind odor problems. 6. To maximiz e the value of the nutrients for crops production and to r educe the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy . Injectin g the wa ste or disking will conserve nutrients and reduce odor problems . Thi s plan is ba sed on the was te application method shown above. If you choose to change methods in the future, you need to revi se this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the w aste analysis report from your wa ste management facility. In so me cases you may want to have plant analysis made, which RECEIVED I OENR I OWO AOUIFI=R'PRnTFr.TtnN ~F.CTION MAR 18 2009 L & W Farms, Inc. could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. . Field No. Soil Type Crop Yield/Ac Lbs. N Acres Lb s N Code unit Used 2816 1A WaB CB-Pasture 4 .7 so 0.69 162 2816 18 WaB CB-Pasture 4 .7 50 0 .69 162 2816 2 WaS CB-Pasture 4.7 so 0.60 141 2816 3 WaB CB-Pasture 4 .7 so 0.51 120 2816 4 WaB CB-Pasture 4 .7 50 0 .42 99 2816 5 WaB CB-Pasture 4 .7 so 0 .36 85 2816 6 WaB CB -Pasture 4 .7 so 0 .36 85 2816 7 WaB CB-Pasture 4 .7 50 0.35 82 2816 8 WaS CB-Pa sture 4 .7 50 0 .36 85 2816 9 WaB CB-Pasture 4 .7 50 0 .41 96 2816 10 WaB CB-Pasture 4.7 50 0 .46 108 2816 llA WaB CB-Pasture 4 .7 50 0.74 174 2816 118 WaB CB -Pasture 4.7 so 0 .30 71 2816 12 WaB CB-Pasture 4 .7 so 0.75 176 2816 13 WaB CB-Pasture 4 .7 so 0 .76 179 2816 14 WaB CB-Pasture 4.7 50 0.77 181 2816 15 WaB CB-Pasture 4.7 so 0 .78 183 2816 16A WaB CB -Pasture 4 .7 so 0.80 188 2816 168 WaB CB-Pasture 4 .7 50 0 .17 40 2816 17A WaB CB-Pasture 4 .7 so 0 .80 188 2816 178 WaB CB -Pasture 4 .7 so 0 .17 40 2816 18A WaB CB-Pasture 4 .7 50 0 .80 188 2816 188 WaB CB-Pasture 4 .7 50 0 .17 40 2816 ALL WaB OS-Pasture 1 50 12.22 611 Page 2 Month to Apply MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP MAR-SEP SEP-MAR Total Available Nitrogen Surplus or deficit 12.22 3483 lbs. 2918 lbs. -564 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Lbs. N Per Ac. 235 235 235 235 235 235 235 23S 235 235 235 235 23S 23S 235 235 235 23S 23S 235 23S 23S 235 50 l & W Farms, Inc. Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the sea son ( i.e . April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season , depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are con sidered to be the usable acres excluding required buffers, filters strips along ditches; odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION : The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary mea sures to prevent over application of nutrients or other elements. Your production facility will produce approximately 438 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every S year s you will have approximately 2189 lbs . of PAN to utilize. Assuming you apply this PAN to hybrid bermudagras s hayland at the rate of 300 lbs/acre you will need 7 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 18 acres of land. Please be aware that these are only estmates of the PAN and the land needed . Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, reali stic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION Th e irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. Th e application amount should not exceed the available water holding capacity L & W Farms, _Inc . Page4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. · If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables . Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Applic. Applic. Code Rate(in/hr) Amount 2816 1A WaB CB-Pasture 0.6 1.0 2816 18 WaB CB-Pasture 0 .6 1.0 2816 2 WaB CB-Pasture 0 .6 '1.0 2816 3 WaB CB-Pasture 0.6 1.0 2816 -4 WaB CB -P.asture 0.6 1.0 2816 s WaB CB -Pasture 0.6 1.0 2816 6 WaB CB-Pasture 0.6 1.0 2816 7 WaS CB-Pasture 0.6 1.0 2816 8 WaB CB -Pasture 0 .6 1.0 2816 9 WaB CB -Pa sture 0 .6 1.0 2816 10 WaB C8-Pasture 0.6 1.0 2816. llA WaB CS-Pasture 0.6 1.0 2816 118 WaB CB -Pa sture 0.6 1.0 2816 12 WaB C8 -Pasture 0.6 1.0 2816 13 WaB CB-Pasture 0.6 1.0 2816 14 WaS CB-Pasture 0.6 1.0 2816 15 WaB C8-Pasture 0 .6 1.0 2816 16A Wa8 C8-Pasture 0 .6 1.0 2816 168 WaB CB-Pasture 0.6 1.0 2816 17A WaB CB -Pa sture 0.6 1.0 2816. 178 WaB CB-Pasture 0.6 1.0 2816 18A WaS CB -Pasture 0.6 1.0 2816 188 WaB CB-Pasture 0 .6 1.0 2816 · ALL WaB OS-Pasture 0 .6 1.0 l & W Farms, Inc. Pages This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied . In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitroge~ shown in the tables may make this plan invalid. Call your technical spe<;:ialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION L & W Farms, Inc. Page6 1. 2. 3. 4. 5. 6. 7. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update ofthe Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at S or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393-Filter Strip). Odors can be reduced by injecting the waste or disking after waste application . Waste should not be applied when there is danger of drift from the irrigation field . When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance .) Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies . 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. • Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 -Filter Strips}. l & W Farms, Inc. REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. Page 7 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over-spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, wa ste shall be applied at agronomic rates in a manner tt)at causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and str uctures should be inspected regularly for evidences of erosion, leakage or discharge. 18 . If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures , piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre-pl ant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers .. A marker will be required to mark the maximum stora ge volume for waste storage ponds. 22. Waste sha ll be tested within 60 days of utilization and soil shall be tested at lea st annually at c rop sites where waste products are applied. Nitrogen shall be the rate-determining element. Zin c and copper levels in the soil shall be monitored and alternative crop sites shall be u sed when these metal approach excessive levels. pH shall be adjusted for optimum cro p production and maintained . Soi l and waste analysis reco rd s shall be kept for five (5) years. Poultry dry waste appli cation re co rds shall be ma i ntained for three (3) years. Wa ste application records for all other wa ste shall be maintained for five (5) years. 23 . Dea d animals will be disposed of in a manner that meets North Carolina reg ulati ons . I PageS WASTE UTILIZATION PLAN AGREEMENT Name of Farm: l & W Farms, Inc. Owner/Manager Agreement larry & Walter Ammons and lois Bass I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm. The approved plan will be filed on-site at the farm office and at the office of the local So i l and Water Conservation District and will be available for review by NCDWQ upon request. Larry & Walter Ammons and lois Signature: (,.oo,_ __ .-, __ -_:'_ ~_0_"'_ "'.:.:..J r:J-=-n__;;~~~-_-t__::_<A-_· ---'-:~!ioL--floi~L.......Ick:::i:o,PI-:..L..~~=-=-~ Date:~-)b~ ~ Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Signature: ~ cJl4.... G. Glenn Clifton Date: -----'--- Phone: 910-596-5749 Date: ~/le/r>~ . ·\ J..h . f PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number:_~~~~.._-----=6:....!'7~Sc..__ ___ _ FacilityName:~~~~~~~~~~~~~~~~~~~~~~Ef~~ Certified Operator Name: B:lly fYlak&B Operator #:_-l.JL..:o..LJ..£-----+----tilrC 2.7 2005 Note: A certified Sludge Management Plan may be submitted in lieu of this PO OENR-FA'r'ETID1llEREGIOfW.OfRCE Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon 6 a. Lagoon Name/Identifier I (1-.2.) I b. Total Sludge Depth (ft) ~.'7 c. Sludge Depth to be I Removed for Compliance .5 (ft) d. Sludge Volume to be Removed (gallons)· . . , . .., . e. Sludge PAN ' .. . ,. (lbs/1 000 gal) ' . f. Liquid PAN (lbs/1 000 gal) g. PAN of Sludge (lbs) (d x e)/1000 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit, July 1' 2007. If the sludge level is non-compliant, but below the stop pump level of the lagoon, compliance with NRCS Standard 359 must be achieved by the expiration date of the_ 9~rr~ryt permit, July 1, 2007. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26. SPOA 5-18-04 Page 1 of 2 NARRATIVE: Use this section to describe the method(s} that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. QuelJz Products, Inc. A product called Quellz from Quellz Products, Inc . will be used to reduce the sludge in my lagoon. This product is an enzymatic solution that stimulates the natural bacteria in the lagoon being treated . The initial treatment is based on the estimated volume of the lagoon at the time of treatment at a rate of 1 :50,000, and maintenance treatment is added based on the amount of waste generated on a per month basis at the same rate. ,.,. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. FacilitY Owner/Manager (print) Phone: (q,o) 561.(-~s Lf 8 Owner/Manager (signature) Date: __ / ;;;L=----,~/ ....... ,~o<::....l...( -+l____._.o_..5.._ __ _ I I SPOA 5-18-04 Return this fonn to: Keith Larick NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Page 2 of 2 Michael F. Easley, Governor William G . Ross Jr .. Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E .• Director Division of Water Quality October 1, 2004 RECE\VEO OCT t 5 20~ Larry & Walter Ammons & Lois Bass L '& W Farms, Inc . 805 McDaniel Road Roseboro NC 28382 Dear Larry & Walter Ammons & Lois Bass: OENR _FA 'ltfTEVlill REGIONAL OFFICE Subject: Certificate of Coverage No. AWS820678 L & W Farms, Inc Swine Waste Collection, Treatment, Storage and Application System Sampson County On June 11 , 2004, the North Carolina Division of Water Quality (Division) issued a revised· State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). · In accordance with your application received on January 22, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Larry & Walter Ammons & Lois Bass, authorizing the operation of the subject animal waste .collection, treatment, storage and land application system in accordance with General Permit A WG 100000. The issuance of this COC supercedes and terminates your previous COC Number A WS820678 which expires October 1, 2004. Th.is approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the L & W Farms, Inc, located in Sampson County, with an animal capacity of no greater than an annual average of 6080 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CA WMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this co·c, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CA WMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revise d State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revi sed forms used for record keeping and reporting. Please pay careful attention to the record keeping and mon itoring conditions in this permit. Aquifer Protection Section -Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-3221/ FAX: 919-715-0588/lntemet: h2o .enr.state.nc.us An Equ al Opportunity/AffirmaUve Action Employer-50% Recyded/1 0% Post Consumer Paper One C 1. N oith aro Ina /Vatura//!f If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is" necessary. -should· your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with _all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking ofthe facility. Per l5A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CA WMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, for Alan W. Klimek, P .E. Enclosures (General Permit A WG 1 00000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Sampson County Health Department Sampson County Soil and Water Conservation District Permit File A WS820678 APS Central Files State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B . Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P .E., Director June 27, 1997 Walter Anunons L & W Farms, Inc. 805 McDaniel Road Roseboro, NC 28382 Dear Walter Anunons: JUN 3 0 1997 FAYt:.l TEVlLLE REG. Oi=FiCE Subject: Application No. ~2-678 Additional Information Request L & W Farms, Inc. Animal Waste Operation Sampson County The Pennits and Engineering Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by July 27, 1997: 1) Please submit wetlands delineation information for the proposed facility . Please reference the subject permit ~pplication number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address · below. The information requested by this letter, must be submitted on or before July 27, 1997, or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 362. cc: Fayetteville Regional Office, Water Quality Permit File P .O. Box 29535. Raleigh , North Carolina 27626-0535 An Equal Opportunity Affirmativ e A ction Employer Sincerely , ftT Michael T. Lewandowski Environmental Engineer State Engineering Review Group Telephone 919·733·5083 F AX 919·733-0719 50% recyc led/10% post-consumer paper -~ -. -. ... I. State of North Carolina . Department of Environment, Health and Natural Resources Division of Water Quality Non-Discharge Pennit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit-Liquid Animal Waste Operations T~is application is for new or expanding fa~~~Ht~ ~esign portions. of,_.~e Anunal Waste Management Plan (A WMP) ceJJI(D~O~ n, must be ancluded with this application prior to the application being accepted as complete. ~~:: · Application Date: (p -6 D -0 ? JUL 1 8 1997 ~ :.:.::> FAYEITEV i LLE -~ . :·.~-=.c . REG. OFFICE : -~ ·-;-o REQUIRED ITEMS CHECKLIST ,--.> :--:.:; Please indicate that you have included cbe following required items by signing your initials in tbe space provided next tilach-.::; ·:.: item. . -· Applicants Initials--. .. 1. One completed and signed original arid two copies of tbe application for General Pennit - Animal Waste Operations; 2. Three copies of a general location map indicating the location of the animal waste facilities and · field locations where animal waste is disposed; 3. Three copies of pages 1-3 of the Animal Waste Management Plan (AWMP) Certification Form. including Pan II (Certification of Design Items A-F). If the facility does not have Part II of the A WMP completed. it must be completed prior to submittal of a general permit application for animal waste operations. 4 . Three copies of the Animal Waste Management Plan (A WMP) used for facility design. LJJ Q wJq w19 II. GENERAL INFORMATION: 1. Farm's name.;. L , W EARMs 1 If'Jc.., 2. Print Land Owner's n8.1Qe: LA({A.'t t. WA\...,~t. A"' MO...,\. Lo~~ B"ss. 3. Mailing address: eos Me Den•EL ~D. City: Ro~~ So~t.o State: NC. Zip: .:1...8 381- Telephone Number. ( 9 1 o ) 'Sw'f--'-'-3 5 4 . County where farm is locat~: ~S~A~M:.:..!..:..~~o..:..:rJ=---------------------- 5. Farm Location (Directions from nearest major highway. Please ioclude SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): I • 0 M 1 '-E' . Sou T ._. o r M c.. D A'" E' '- eN NC. 4-ll 6 . Print Farm Manager's name (if different from Land Owper): ---------------- 7 . Lessee's ~tor's IUUiic><if applicable; please circle which type is list&<!): f>~gs-r",A6£ FAAM 1 II\Jc.. FORM: A WO-G-NE 3/21/97 Page 1 of 3 :·.··.' III. OPERATION INFORMATION: 1. Farm No.: ----~9~~=-----(county number); _........::<C:.....:7~S:._ ______ .(facility number). 2. Please complete the table below as it applies to your facility using the ce~cd design capacity. The "No. of Animals" should be the maximum number for which the waste management structures were designed. Iy:pe of Swine t Wean to Feeder 0 Feeder to FLDi.sb 0 Farrow to Wean(# sow) 0 Farrow to Feeder(# sow) 0 Farrow to Fmish (#sow) No. of Anjmals Iy:pe of Pouluy No . of Animals Ol.aya' ONon-Layer OTUID:y ly:pe of CattJe No of Animals 0 Dairy OBeef Other Type of Livestock on the faru1; __________ ...; o . of Aaimals~ ------- 3. Acreage cleared and available for application: 2. o ; Required Aaeage (as listed in tbe A WMP): I '2- 4. Number of Lagoons:~; Total Capacity: 3BL ,_.4-YS Cubic Feet (ft3) Number of Storage Ponds :~ ; Total Capacity: N/ A Cubic Feet (ft3) S. Aie subsurface drains present within 100' of any of the proposed applicarion fields? YES or <:@) (please circle one) 6 . Aie subsurface drains present in the viciuity or UDder the proposed lagoon? YES or <@) (please circle one) 7. Does this facility meet the siting requirements in Senate Billl217? (Swine Only) ~ or NO (please circle one) What was the date that this facility's swine houses and lagoon were sUed? B I U.J % What was the date that this facility's land application areas was sUed? e 1 Z.w J 9 (o IV. APPLICANT'S CERTIFICATION: I. LA "~ y 'i WAc.. '1' t;I.S A M"" o N s , L. o' ~ B As <.a (Land Ownees name listed in question ll.2), attest that Ibis application for L. !£ W FAt N-) .:! l>l c.. (Farm name listed in question U.l) has been Ieviewed by me and is accunue 'and complete to the best of my knowledge. I understaod that if all required parts of tbis · . application are not completed and that if all required supporting information and attachments are not included. this application package will be re~ to me as incomplete. n Signatme ~ L) r~ ,L , f,1~ <.J~ lJ • '" ~ Date ~ -A~ -'1? V. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question ll.6), attest tbat this application for (Farm name listed in question n.l) bas been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signarure ______________________ Date ------------ TilE COMPLETED APPUCATION PACKAGE. INCLUDING AIL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO TiiE FOU.OWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 FORM: A WO-G-NE 3/21/97 Page 2 of 3 \`a ? N � � _ FF w �•. 'D7 l YMie.. to »• +�i � ! N NN m UL NN Yia .N. !� c '+Y9n N. +y . n i ( �1 4• My\� rr M1u„w , h \`a ? N � � _ FF w �•. 'D7 l YMie.. to »• +�i � ! N NN m UL NN Yia IRRIGATION DESIGN L& W AMMONS LEGEND 6400 WEAN TO FEEDER SCALE: 1" = 660' X 4" PVC MAIN LINE & LINE 14::-----111( RISER PULL LANE • PUMP LOCATION \6 THRUST BLOCK LOCATION I;)('• WELL ~,' Prepared by: M. Floyd Adams, P.E. June 19 1997 Date: l) THRUST BLOCKING SllALL BE PROVIDED AT AU BENDS. TEES. DEAD ENOS AND OTIIER SPEOAL ATIINGS \IIIllCH REQUIRE RESTltAINING. 2) MAINUNE PIPE AND LATERAL Sli.~LL BE~-SCHEDULE 40 PR 220 AND SHAll. BE BURIED TO HAVE AT Lf.AST l FEET OF COVER. 3) EAOI HYDRANT SHALL BE EQUIPPED wrnf AN AIR VACUUM RELEASI r • . Animal Waste Management P~cadlm[) (Please type or prim all information lhat doesQ~'DifeUasf~~ or New or General Information: FAYETTEViLL2 Name of Farm: L S vJ FA ~MS. -:I.r.~c.. REG. OFjJ&'ifrty No: 92-t, '18 Owner{s) Name: LAR~y 'i \tJ ~1...TcR AM Mo..s~ , Lo1s BA.s.s Phone No:91D-Sb'+-b'-3~ Mailing Address: a 0 '5 M c. 0 A "I E: L 'R ]) ROSE 8 tJ Q. 0 N c.. .2..8 3 s 2- F ann Location: County Farm is located in:._S.;::.;:A.;;..~...;..;..P1:...;:.;;;o_fo.I=-------....;...- Latitude and Longirude: 3 q...• 52.' ~ I 7 8 • .21.' t>o " .. ::3 Please an.ach a copy of a county road map with location identified and describe below (Be specifi~:; ro~ .. names, directions. milcpo~ etc.): 1-o M' ~...~ ~ou, 1-1 o ~ M'-DAn • e L o 1\J 1\J ~~.,_ 1 ., '·-·; ·,. = _ .. ,. :; ~---~ ---------------------------------~--..:..· .· ,,, _ _.,.... -· ::. •. !' ~-~- ..... . : l l-· -----------------------------------------------~-------------~~~. ~ Operation Description; Typt uf Sa.ine No. of AnimD.ls · 8 \\'~to Feeder '-OBo :l Feeder to F"anish :! Fano"'· to Wean :! Farrov.· to Feeder :! Farrow to Fmisb .. -· Typt of Poultry ::JLayer 0 Pullets No. of AnbM1s r::.:o 1)-pe of Cattle No. of NitmDJi._, 0 Dairy OBecf Aacage Available for Application:_· __ ...;..:2;....;;...o ____ Rcquircd Aaeage:. ___ ,_2.;...,;..._ ___ _ Number of Lagoons I Storage Ponds : Z. Total Capacity: 38.2., cf-<1-8 Cubic Feet (ft3.) Are subsurface drains present on the fami: YES or ~ (please circle one) U YES: are subsUiface drains ~ent in the area of the LAGOON or SPRAY FIELD (please circle one) •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• Owner I :Manager Agreement · · I (we) verify that an lhe above iDformalion is COIJ'Cd and will be updated upon changing. I (we) undcrstand the opcmion and maintenance procedures established in the approved animal waste management plan for the farm oamcd above and will implem:nt these proc:cdures. I (we) bow that any expansion to the e:xistiug design capacity of chc waste arcatmcDt aDd storage system or construction of new facilities will require a new certification to be submitted to the Division of En"ironmental Managemc:ut before the new animals are stocked. I (we) understand that there must be no discbargc of animal -a•aste from the storage or application system to surface waterS of tbc state either directly through a man-made conveyance or from a storm event Jess severe than the 25-year. 24-bour storm and there most not be run-off from the application of animal · waste. I (-a-e) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards de'•elopcd by tbe Natur.ll Resoarces Conscrntion Service. The approved plan will be filed at the farm and at_tbe office of the local Soil and Water Consen·ation District. I (we) mow that any modification must be approved by a technical specialist md submitted to tbe Soil and Water Consen-ation District prior to implementation. A c:bange in land ownership requires -aTitten notification to DEM or a new certifica1ion (if the approved plan is changed) within 60 days of a tide transfer. Name of Land Owner : ~ tJ ~ U 1e.Y' Signature£ G.....,.,~ Name of M anager(if different from owner): _____________________ _ Signature: _______________________ Date: ________ _ A WC --J:muar~· 1.1997 l Technical Specialist Certification I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005 , I certify that the animal waste management system for the farm named al>ove has an animal waste ,. management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM)i, as specified in 15A NCAC 2H .0217 and the USDA-Natural Resources Conservation Service (NRCS) and/or the Nonb Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H .0217 and J5A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI. WUP, RC,I), the technical specialist should only certify parts for which they are technically competent II. Certi.fication .of Design A) Collection, Storaa:e. Treatment System Ch~ck th~ appropriau box 0 Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent . with waste utilization requirements. · Phone No.: 9f~·22'6.-tOt) Date: ~ {<if (<11 Name ofT echnical Specialist (Please Print):.~G~ • ....::G~l.:.:E=-.N!..!....:,;~=--...:C..:.L..:.I.:..F...:..T._of<l...:.._ __________ _ Affiliation: }3-un: • ..,-A~e F"RMS , :r.~c. Address(Agency): P.o. &>c 438 CL1rlTolil IV c.. J.83l.., Signature: J;i. ~ C~r-- C) Runoff Controls from Exterior Lots Chuk th~ appropriat~ box 0 Facilitv without exterior lots (SD or WUP or RC) This facility does not conlain any exterior lots. ~ Facility with exterior lots (RC) Phone No.:91Q-S9'2. .. 5"7,' Date: S/1&..1~1 ~1ethods to nUnimize the run off of pollutants from lounging and hea\'y use areas have been designed in accordance with technical standards developed by NRCS. Name ofTechnical Specialist (Please Print): G. Gt.e ~-.~· CL.•FTo-.1 Affiliation : J'R_£'5/~ f"~~Ms ;c-.~c. Addre!>s(Agency): P,o. Sox 4~8 cc..u~ lo,J N c.. ;2.S ~2.9 Phone No .:9JO -s:Jl-$711 Signature: J;{ JJ.~ C<i f!..-Date : 5/lb/97 AWC --January 1,1997 2 ) D). Application and Handlin~: Eguipment Check the appropriate box 0 Existing or expanding facility with existing waste application eguipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the . waste management plan: (existing application equipment can cover the area required by the ·plan at rates not to exceed either the specified hydraulic or nutrient loading rates , a schedule for timing of J!.pplications bas been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). 8"" New. expanded. or existin~ facility without existing waste application eguipment for spray · inigation. (I) . Animal waste application equipment specified in the plan bas been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications bas been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Q New. expanded. or existin2 facility without existing waste application equipment for land spreading not using spray irrigation . (WUP or I) Animal waste application equipment specified in the plan bas been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications bas been established; required buffers can be maintained; calibration and adjustment guidance arc contained as pan of the plan). ''''''"'"''''' ,,,,, ~ \'\ CAF1o ,,,,, ~~<?-••••••••• ~~J~ Name of Technical Specialist (Please Print):.~~;;r.~...:~:sn~·=r-ootc~=:q~a;w_,·~··~~:u;;'~::::..<----------- Affiliation: M. ~ ~~~ ~t··~ SEAf.1~~ ! Address(Agency): ?,:;). i\:,o; ~~~,.1w32;~/i PhoneNo.: ?ro-19b-uJo -c ~ SignatUre : . _ Af. =?An,-} AJnt.-A 4o···f'@1N~t.-A ~$ Date: 6/ t;l.Wl ---;:J'"" • • ~ •••••••• 't-~--... .. .. · :~,,, tovo ,..o ~ .. ... E) Odor Control. Insect Control. Mortality 1\fan~t'fmmt'!lt\tJ Emereency Action Plan (SD. SI. \VUP. RC or D . The waste management plan for this facility" includes a Waste Management Odor Control OcckliSt. an Insect-Control Checklist, a Monality Management Checklist and an Emergency Action Plan. Sources of both odors and insects ha\'e been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the . Monality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print):.--=G::....:..... ·-=(;~L.::..._f!_llti.;_~..:.._..=C:....:'-:....'.;.F_7i.:....:t~;...." __________ _ Affiliation: ~F5TA&co "FARMS :L..tc.. Address(Agency): P. o. ao)C 4-3 8 Signature: J1. ~ ~t~ CliNi'o,J N c. l.S 3Z. ~ Phone No .:9'Jo~59L.-S"71' Date: 5/2.1/9 7 F) l\'ritten Notice of New or Expand in~: Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21,1996. Uthe facility was built before June 11,1996, when was it constructed or last expanded, _______ _ I (we) certify that I (we} have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street. or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 1 06-805 . A copy of the notice and a list of the property owners notified is attached. Name of Land Owner : L """ W aJ"J.-c r Signature:_I2ll:~Lt~~..A,~..__ _ ___j(4.l.....!~~~Ll.~~~~-Date:~'L-.....£.6~()::.......--?~7--- Name of 1\lanager(if differe nt from owner: _______________________ _ Signature ________________________________________ Date: _____________ __ AWC --Januaryl,l997 3 .· . ~ To: From: Date: -sf 2-t/97 As required by North Carolina GS 106-805, I am notifying you of my intention to ex- pand my Nu t't.b~'t swine f"am4 The farm's animal waste management system has a design capacity of t.,o a o For your information, the technical specialist preparing the waste management plan ·is: P.o. 8o'>' +oe and the local Soil and Water Conservation District office address is: S~f'l'\f!P~ Sou ... ~ W ~"TE2.. 84-&u tJ -r't Co fY'I Pt. e-~ C LitJ1o,... tJ '-.l...~ > t..B Written comments may be submitted to: copy: G. CliftoD Sue Homewood Division of W arer Quality Department of Environmen~ Health. and Natural Resources P.O. Box 29535 Raleigh, North Carolina 27626-0535 " ...... L & W Farms Inc Larry & Walter Amaons Lois Baas 1. Ernestine Parker 2. Aaili Ya Nadhiri 3. Prutimber PTNS 4. Blanche Boykin 5. Mrs J W Marshburn 6. Forrest Lewis & David Kost 7. David Mcieaore Jr .I I I I I I I I I I I I I I I I I I I \.illt 1 8 1997 FAYi:fH::ViLLE REG. OFFICE SWINE FARM DESIGN, CONSTRUCTION, OPERATION, AND MANAGEMENT PLAN FOR L & W AMMONS, INC. 3040 (Wean to Feeder) June 4, 1997 \ ---~· ·•'-·:· .. :' ... · ; :tii~ •· ........ . ~ ... -:. . .:. :'-' .. I I I I I I I I I I I I I I I I I I I SWINE FARM DESIGN, CONSTRUCTION, OPERATION, AND MANAGEMENT PLAN L & W AMMONS, INC. 3040 (Wean to Feeder) TABLE OF CONTENTS ITEM Lagoon Design Check List Emergency Action Plan Design Summary Lagoon Design Soil Investigation Hazard Classification Data Sheet for Dams Operation and Maintenance Plan Construction Specifications for Lagoons Seeding Specifications Plan for Lagoon Typical Cross-Section of Lagoon Plan of Excavated Waste Storage Pit Volume Calculations Waste Utilization Plan Waste Management Facility Site Evaluation Verification of Notices to Adjoining Landowners Waste Management Odor Comrol Checklist Insect Control Checklist Mortality Management Methods Irrigation Design Maps A. Vicinity Map B. Topo Map C. Soils Map D. Aood Plain Map E. ASCS Map F. Wetlands Delineation Map 1 I 1: I I I I I I I I I I I I I I I I I CHECKED BY: ..k.r'lfida/!1.5 DATE: .JSA., c:. Yr 1!1~ 1. 2. lijA 3. _L _L _L _L' ~ _L' _L _L' 4. 5. _L ./' 7:' 6. _L _L' ___L' 7. _L' ·~ 1f,LB / v' _L / ./ LAGOON DESIGN CHECK LIST Copy of 026 and maps if clearing involved. Dam safety- a. Dike over 15 feet to down stream slope and over 10 acre feet storage to top of dike. Adequacy of storage volumes - a. designed volume exceeds needs b. stop pumping volume exceeds treatment volume c. 25 year storm volume exceeds volume at start pumping d. actual volume pumped exceeds required volume to be pumped e. all temporary storage stored above seasonal high watertable f. slu~ge volume included g. minimum 6 feet treatment volume depth Operation & Maintenance Plan (sheet) - a. begin and end pump-out elevations Location sketch - a. distances to nearest residence b. road numbers c. north arrow Hazard Classificatio'n Sheet (NC-ENG-34) - a. distance to nearest stream in event of <fik,e failure b. distance to nearest public road in event of failure c. topo map showing lagoon location and information to support a&b Waste Utilization Plan a. show all tracts & field numbers.· field acreage, crops b. signatures of producer & person preparing plan c. agreement sheet signed by adjoining landowner if needed -showing tract numbers, field numbers, acres, etc .. d. ASCS maps of fields to be used for effiuent disposal e. soil survey sheets showing all fields f. cheek suitability of soils for crops planned g. include attaclunent "B" on samptin& procedure h. waste plan is included but prepared by other qualified specialist -this plan is not part of the engineer's review \ 1 . ·-·-' I lc · 8 . Soil Investigation Sheet (SCS-ENG-538) _/ a. are sufficient borings made for size and condition of lagoon 2 b. borings 2 .0' below designed bottom of lagoon I c. location & elevation of borings in relation to grid survey _L d. seasonal high watertable I _L 9 . Seeding specifications included (lagoon dike and other exposed areas around buildings) 10 . Construction Specifications (sheet included) I / a. need for cut-off trench addressed / b. need for sealing or lining with impervious material addressed and anticipated locations of such area identified I ..L c. protection of liner during initial filling and near flush pipes addressed 11. Grid Sheet (original or ledgable copy) _L a. gridded area large enough to include embankment s lopes and surface water I _L diversions b.· lOCation & dimensions of lagoon & buildings shown (lagoon inside top I measurements shown ·and lagoon corners identified by grid stations) _£ c. surface water removal (pipes, outlets, etc) shown i d. soil borings location show e. TBM location & elevation shown I N/A f. existing utilities located (if applicable) fi/.B. g. emergency spillway shown (if applicable) I 12. Typical cross-section included ~ a. dike elevation ~ top width shown :.L b. lagoon bottom ¢1evation shown I ...:.L' c. side slo~ shown ~ d . effluent outlet pipe invert elevation shown e. effluent outlet p ipe shown to discharge below water surface I _L e. building pads -elevation & grade shown JI/.A f. cut-off trench shown -if required ~ g. liner shown -if required I 13. Volume Computations v a. excavation I ~ b. dike fill _:£ c. pad fill I 14 . Swnmary Sheet ~ a . design requirements b . excavation volume =z c. fill volumes I _L d . cut -fill ratio - 1#-s 15 . Location of subsurface ·.~rainage (if present) I '\ 2 I I -:·.J'. I I! li/JI 16. L 17. Presence of utilities addressed Observation of cultural resources statement included I L 18. Operation is outside of jurisdictional limits of municipalities I I I I I I 1:· I I I I I I I 3 I I I I I I I I I I I I I I I I I I. I I I ~~ SAMPSON COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER CUALITY <DWQ) EMERGENCY MANAGEMENT SERVICES <EMS> SOIL & WATER CONSERVATION DISTRICT <SWCD> NATURAL RESOURCES CONSERVATION SERVICE <NRCS> COOPERATIVE EXTENSION SERVICE <CES> 910-486-1541 910-592-8996 910-592-7963 910-592-7963 910-592-7161 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow-possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon-hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field-action include: a. Immediately stop waste application. b. Create a temporary diversion or berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason<s> that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers-action include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. D. Leakage from flush system, houses, solids separators-actions include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid separators. · e. Repair all leaks prior to restarting pumps. ~ I I I I I I I I I I I I I I I I I I I ·· _;r __:,_~..!~rw ~ ·-... ···:t~· . ··~· ,1.,1.-_ .. " .... : E. Leakage from base or sidewall o£ lagoon. Often this is seepage as opposed to £lowing leaks-possible action: a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition o£ the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Appro~imately how much was released and £or what duration? c. Any damage noted, such as employee injury, £ish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? £. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or o££ of the property>? · h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, ~all your nwo <Division o£ Water Quality> regional o££ice, at 910-486-1541, after hours, emergency number:919-733-3942. Your phone call should include: YOUR NAME, FACILITY, TELEPHONE NUMBER, THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF rHE SITUATION. b. I£ spill leaves property or enters surface waters, call local <EMS> Emergency Management Services at 910-592-8996. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District <SWCD>, Natural Resources Conservation Service <NRCS> office at 910-592-7963 end Cooperative Extension Service <CES> at 910-592-7161 £or advice/technical assistance. 4. I£ none o£ the above works call 911 or the sheriffs Department end explain your preble• to them and ask that person to contact the proper agencies for.you. .< I I I I I I I I I I I I I I I I I I I 5. Contact the contractor o£ your choice to begin repair o£ the problem to ainimize o££-site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: 6. Contact the technical specialist who certi£ied the lagoon <NRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7. Implement procedures as advised by DWO and technical assistance agencies to recti£y the damage, repair the system, and reassess the waste management plan to keep problema with release o£ wastes £rom happening again. 8. I£ you are a contract swine grower associated with a swine company integrator, contact the company representative at 1-910-592-5771 \ I I I I I I II I I I I I I I I I I I I DESIGN SUMMARY NAME: L & W AMMONS INC COUNTY: SAMPSON TYPE OPERATION: EXISTING EXPANDING TOTAL TOTAL REQUIRED VOLUME 3040 WEAN-FEED 3040 WEAN-FEED . 6080 WEAN-FEED 213621 CU FT TOTAL DESIGN VOLUME AVAILABLE 227304 CU FT ESTIMATED: VOLUME OF LAGOON EXCAVATION 6289 CU YDS VOLUME OF PAD EXCAVATION 465 CU YDS TOTAL EXCAVATION 6754 CU YDS VOLUME OF PAD FILL 1964 CU YDS VOLUME OF DAM 3393 CU YDS TOTAL FILL 5357 CU YDS CUT-FILL RATIO 1.26 :1 • WHERE SM MATERIAL IS ENCOUNTERED OVEREXCAVATE 1.6 FEET AND BACKFILL WITH COMPACTED SC MATERIAL. TOP OF DAM ELEVATION 52.0 START PUMPING ELEVATION 49.65 STOP PUMPING ELEVATION 46.8 ·. ·. BOTTOM ELEVATION 40.0 BEGIN PAD ELEVATION 57.0 END PAD ELEVATION 57.3 •" . ·.:· I LAGOON DESIGN t • . . ~rator:L & W AMMONS INC County: SAMPSON Date: 05/23/97 T ' 1. I I J I I I I I I I I I I I the site evaluation been completed & approved: y AVERAGE LIVE WEIGHT CALW) 0 sows <£arrow to finish) X 1417 lbe. = 0 lbs 0 sows <£arrow to feeder) X 522 lba. = 0 lba 0 head (finishing only> )( 135 lbs. =· 0 lba 0 sows (farrow to wean> X 433 lbe. = 0 lba 3040 head <wean to feeder> X 30 lbs. = 91200 lbs Describe other . 0 lbs . Total Average Live Weight = 91200 lbe MINIMUM RECUIRED TREATMENT VOLUME OF LAGOON Volume ;:; 91200 cubic ft (includes 0 cu. ft. add. treat. val.) STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 22800.0 cubic feet TOTAL DESIGNED VOLUME Inside .top length <feet>--------------------- Inside top width <feet>---------------------- Top of dike elevation (feet>----------------- Bottom of lag~on elevation <feet>------------ Freeboard (feet>----------------------------- Emergency spillway depth o£ £low<£eet>------- Side slopes (inside lagoon>------------------ Total design volume using prisaoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 3.0 3.0 3.0 3.0 AREA OF TOP LENGTH • WIDTH = LENGTH 234.0 240.0 140.0 52.00 40.00 1.00 0.00 3.0 WIDTH 134.0 234.0 134.0 31356 <AREA OF TOP> AREA OF BOTTOM LENGTH • WIDTH = 168.0 68.0 AREA OF MIDSECTION , LENGTH • WIDTH • 4 11424 <AREA OF BOTTOM> 1 DEPTH 11.00 201.0 101.0 81204 <AREA OF MIDSECTION • 4> \ CU. FT. = [AREA TOP + <4•AREA MIDSECTION> + AREA BOTTOMl • 31356 81204 11424 DEPTH/6 1.83 Total Designed Volume Available = 227304 CU. FT. I I I I I I I I· I I I I I I I TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon <top o£ dike> ( Length * Width > + Sur£ace area o£ connecting waste £acility 240.0 140.0 0.0 33600.0 square £eet Buildings (roo£ and lot water) or impervious area 0.0 square £eet Describe this area. TOTAL DA 33600.0 square £eet •. Design temporary storage period to be 180 days. Volume o£ waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = Volume = 91200 lbs. ALW/135 lba. ALW * 1.37 gal/day 166592 gals. or 22271.7 cubic £eet 180 days Volume o£ excess water Volume = 611.4 gallons/day • 180 days storage/7.48 gallons. per CF Volume = 14713.6 cubic £eet Volume o£ rain£all in excess o£ evaporation Use period o£ time when rain£ all exceeds evaporation by largest amount. 180 days evaporation = 13.3 inches 180 days rain£all = 21.7 inches Volume = 21.7 in * DA I 12 in. per £t. = 60760 cubic £eet runo££ Volume = 13.3 in It lagoon DA/12 in./£t = 37324 cubic :feet evap. Volume = 23436 cubic £eet \ I I so. Volume o£ 25 year 24 hour storm 7.0 in. Volume o£ "Heavy Rain" 7.0 in. Volume = 14.0 inches I 12 inches per foot • DA Volume = 39200 cubic feet I t· Additional volurae as follows: ___________________________ _ I . I I I I I I I I I I I I I TOTAL REQUIRED TEMPORARY STORAGE SA. 22272 cubic £eet SB. 14714 cubic feet sc. 23436 cubic £eet SD. 39200 cubic feet SE. 0 cubic £eet TOTAL 99621 cubic feet SUMMARY Temporary storage period====================> Rainfall during wettest period o£ storage===> Evaporation during storage period===========> 25 year -24 hour rainfall==================> Heavy rain==================================> Freeboard===================================> Side slopes=================================> Inside top length===========================> Inside top width============================> Emergency spillway elevation<!£ planned>====> Top of dike elevation====.===·================> Bottom of lagoon elevation==================> Top of sludge elevation=====================> Total required voluae=======================> Actual design volume========================> Seasonal high watertable elevation <SHWT>===> Stop pumping elev.==========================> Must be > or = to the SHWT elev.==========> Must be > or = to ain. req. treatment el.=> Min. Required treatment volume==============> Volume at stop puaping elevation============> Start pumping elev.=========================> Must be at bottom of F.B. & 25 yr. rain£all Act. vol. less 25 yr. and heavy rainfall====> Volume at start puaping elevation===========> Required volume to be pumped================> Actual volume planned to be pumped==========> Min. thickness o£ soil liner when required==> DESIGNED BY: DATE: \ \ APPROVED BY: DATE: & 180 days 21.7 inches 13.3 inches 7.0 inches 7.0 inches 1.00 feet 3.0 : 1 240.0 feet 140.0 feet 51 • 00 feet ll• T PUUif!> 52.00 feet 40.00 feet 41.80 feet 213621 cu. £t. • 227304 cu. £t. • 46.80 feet 46.80 feet • 46.80 feet 46.00 feet 91200 cu. £t. 9i2.67· cu. £t. 49.65 :feet • heavy rain 188104 cu. ft. 186956 cu. £t. 60421 cu. £t. • 72762 cu. £t. • 1.6 £eet I I I I I I I I I I I I I I I I I -" -~· . ·;. ·:. .. ·:·'";- U.S. DEPARTMENT OF AGRICULTURE. SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE FARNER'S NAME L £IN F"~RM:i, ;r:;,....<":. DlSTRIC"r s~~8:it2a DATE 9£:Z7/.2_f.a_ COUNTY .SA~Pf;Qf\ • 0 CL-111Ton S. C. S.. PHOTO SHEET NO. WORK UNIT WATERSHW AREA MEASURDIENTS CROPLAND __ ACRFS PASTilRE __ ACRES vJJL-::52.11 :)Pe,t:..ER.._ WOODLAND ACRES TOTAL ACRES POND CLASS WORK UNIT CONSERVATIO~-iiST SKETCH OF PROPOSED POND SHOWING WHERE BORINGS WERE MADE (ApproL .ale 1" m __ feet) Loc.at• r~f~~c• P'Oirtt ," C6111W line of dom t~nd id.ntlf11 on d•tdL I I ' G. I I SE ·v 0 -I -r--,. ,. J I~ i I I I ! rx I I 9 \ J I : I I ~= ~~ ~ ~,'j ' .:; ti(T• ~~~ NO C11 !i.-:1 -r; e-"i. ~(}~ C..E ot, 6eiz II t: )':) ill SHOW BORING NUMBER· AND PROFILE DEPIH Hob cmd IW d-sit~ ttrul SPII"-11 ~ linl· tll.n _.,.,-tlltd .....,_ pU ~. _..u. uUA ~ r.t Un& ~CALE fContfnued ..,; 6aa Ill/on.~ neauoi'JII SAo. ..m lltlbh ...,.._, -~~ ~ ~---::-::- 1 y ...a ...K ~ 6 7 8 9 10 11 12 1.3 I' 1.5 16 17 18 19 m 21 22 23 0-I tl/'1 :5J\1 ,_ 2. s~ 5ft\ J..-3 sc s, 3-4: Sc ~s fill ... ( 5,411 4--? sc ~ 4\z ~~~~ r 5-c. sc sc " -7 Sc ~c. 7-8 Sc.. ~ Gl.. \ 9 --~ :)c. CL. \' 1-lo -:lt:. f._ f... 10 -ll Sc-" CL It-IL SP d_::::;t;, 1 ... /.l -~ BORINGS MADE BY oil.c..t uoc SIGNATURE&: Tm..E J,L-~~ ;;::.~ .y n.-1-t- I I I I I I I I I I I I TYPES OF MA. TERIA.L ENCOUNTERED IN BORINGS (Use one of systems below) UNIFIED CLASSIFICATION GW-Well graded gravels; gravel, sand miz GP-Poorly graded gravels GM-Silty gravels; gravel-sand-silt miz· GC ·Clayey gravels; gravel-sand-clay mix SW-Well graded sands: sand-gr4vel mix SP-Poorly graded sands SM -Silty sand SC-Clayey-sands; sand-clay mixtures ML-Silts; silty • v. fine sands; sa~dy or clayey silt CL-Clays of low to medium pluticity CH -Inorganic clays of high plasticity MH-Elastic silts· · · OL -Organic silts and silty clays, low plastici t y OH ·Organic clays, medium to high pfasti~ity g -gravel s-sand USDA CLASSIFICATION vfs -very fine sand st·.;. sandy loam fsl-fine sandy loam 1-loam gl-gravelly loam- si-silt sil-s i lt loam cl -clay loam sic!-silty clay loam sci -sandy clay loam sic-silty clay c-clay l . Suitable materUl !or emba:nlr:ment is available cay es D No (/,d/CIIt~ wMrw loc.ollld 0 .. tit• sk•tdt o .. -6JIUJ RE.MA.RK$: ·.' -.i-·· GENERAL REMARKS: -· -. ···-.... __ I 24 26 26 21 !8 29 '39 3i ·32 33 M 35 36 37 38 39 40 41 a a "" 45 46 4'[ 48 G 50 61 I I I I I I I I U. S. Department of Agriculture Soil Conservation Service HAZARD CLASSIFICATION DATA SHEET FOR DAMS NC-ENG-34 September 1980 County S AIAPSs N Conmunity or Group No . _____ _ Conservation Plan No . -----I Estimated Depth of Water to Top of Dam 1 'l.. Ft. Length of Flood Pool _z_4_c __ Ft. I I I I. I I I I Date of Field Hazard Investigation __ B-L/ __ 2--c.~--'-/'3--7;__ ____ _ Evaluation by reach of flood plain downstrea~ to the point of estimated minor effect from sudden dam failure. . . . . . . Reach: Length: Width: Slope: 1 2 3 Ft. t? /4q<J Ft. ).oo land Use WOOtlL"'-n t> : Kind of Improvements : Est. Elev. :Est. Elevation :Improvements: of Breach Above :Floodwater Above Flood Plain: · Flood Plain Ft . Ft. Describe potential 'for loss of life and damage to existing or probable future downstream improvements from a sudden breach A Soooe.t.~ :BREAC-H o~ ,.,.E STKuc"ToRE ·w.~.~.-NOT CAII~E.. 1.400 :SI"N 1\-•C.A"\" DAMA6t' 70 Al\y ..,..MP~e>II£M~,.,T~, L~f.oo~ •S ~ F!!.t."T lo l.I"TT&-€. I Hazard Classjfication of Dam (a, b, c) (see NEM-Part · 520.21) __ ...:;;:~~----- 1 Dam Classification (1, II, III, IV, V) ___ ::O::~:__ _____________ _ I By Jt.~fLJti­(namey-~ Jl Concurred By --~(~n-am-e~)-----~(t~i~t~le~)--------- I I I \ NOTE: 1. Instructions on reverse side. . 2. Attach additional sheets as needed. Date ~I 2. b I 9 7 Date. ______ _ -~,. j ·• ~ . .. ., ( I I I I I I I I I I I I I I I I I I I OPERATION AND MAINTENANCE PLAN This lagoon is designed £or waste treatment <permanent storage> and 180 days o£ temporary storage. The time required £or the planned £luid level <permanent and temporary storage> to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage £or: <1> waste £rom animals and <2> excess rainfall after evaporation. Also included is storage for the 25 yr -24 hr storm £or the location and a heavy rain £actor. The volume o£ waste generated from a given number of animals will be fairly constant throughout the year and £rom year to year, but excess rainfall will vary from year to year. The heavy rain factor and 25 yr rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. The waste produced by the animals shall be utilized in accordance with an approved waste utilization plan. Highly visible markers shall be installed to mark the upper and lower elevations of the temporary storage <pumping volume). Pumping ehall be done as necessary to maintain the liquid level between these markers. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runof£ or leaching. Land application of method o£ disposal. center pivot, guns, taken when applying waste water is recognized as an acceptable Methods o£ application include solid set, and traveling gun irrigation. Care should waste to prevent damage to crops. The following items are to be carried out: be 1. Before wastes are introduced, the waste treatment lagoon shall be charged to 1/2 ita treatment volume to prevent excessive odors during start-up. Pre-charging reduces the concentration o£ the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh wate·r···should not be used £or flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends aaapling and testing o£ waste <see attachment> before land application. 3. Begin temporary storage pump-out of the lagoon when fluid level reaches the elevation 49.65 as marked by permanent marker. Stop pump- out when the £luid level reaches elevation 46.80 • This temporary storage less 25 yr and heavy rain contains 72762 cubic feet or 544257 gallons. \ I I I I I I I I I I I I I I I I I I I 4. The recommended maximum amount to apply per irrigation and recommended maximum application rate is shown in the waste utilization plan. Refer to the waste utilization plan for furth~r details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. Repair areas o£ the embankment that settle below the design settled height or areas where cracki n g, sloughing, or "jug" holes develop. 8 . Repair waste inlet pipes that develop cracks or separate at the joints. 9. Remove undesirable vegetative growth and £1oating or lodged debris. 10. All surface runo££ is to be diverted £rom the lagoon to stable outlets when not inciuded as part o£ the design temporary storage. 11. A£ter five years the waste treatment lagoon shall be checked £or sludge accumulation annually. I£ sludge has encroached into the treatment volume, the sludge will be removed and applied at agronomic rates baaed on analysis o£ the sludge. Treatment volume must have a minimum o£ 4 £eet o£ depth £ree o£ sludge at all times. 12 . In December 1992, the Environmental Management Commission <EMC> in North Carolina revised water quality regulations that address animal operations. These rules became ef£ective on February 1, 1993 C15A NCAC 2H .0200>. This animal operation shall be operated within the requirements o£ these rules and regulations. 13. Pipes that are used £or recycling e££luent to use as £lush water and irrigation intakes must be placed 18 inches below the surface and as £ar £rom the inlet discharge pipes as possible in order to provide a cleaner effluent for flushing and to reduce odors when irrigating on land. When these pipes are placed through the embankment, they should be installed no more than two £eet below top o£ embankment and not in the highest section of fill. The pipe trench shall be compacted with clayey material or other material as approved by an engineer. \ ,_ .• I I I I I I I I I I I I I I I I I I I SHEET 1 OF 3 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shell be cleared of trees. logs, stumps, roots, brush. boulders.sod and rubbish. Satisfactory disposition will be made of all debris. The topapil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill materiel to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: The completed excavation end earthfill shall conform to the lines, grades. and elevations shown on the plana. Earthfill material shall be free of material such as sod. roots. frozen soil, stones over 6 inches in ·diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard taaping roller or other equiva~ent method. Compaction equipment shell travel in a direction parallel to the main axis of the fill. Clayey soils shall be co~apacted with a ""sheepsfoot" or tamping roller. Coapactiop of the fill material shall be in accord- ance with the specified requirements for compaction and moisture. For the embankment, use the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with ·an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shell be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.6 ft. NOTE: LINERS <PARTIAL OR FULL> ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION •. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When .areas of unsuitable material are encountered, they will be over- excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a NRCS approved material (ie-CL,SC,CH>. REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. I I I I I I I I I I I I I I I I I I I :~~.:. ·.; '; ~~1;;}~~l?~::<;.~-~~;t: . :, ... •' ... SHEET 2 OF 3 Soil liner material shall come £rom an approved borrow area. The minimum water content o£ the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to ~nsure proper moisture content during placement o£ the liner. The moisture content o£ the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet £or efficient use of hauling equipment and proper compaction. Proper compaction o£ the liner includes placement in 9 inch lifts and compacted to at least 90 percent o£ the ·maximum ASTM D698 Dry Unit Weight o£ the liner material unless otherwise specified. When smooth or hard, the previous lift shall be scari£ied and moistened as needed before placement o£ the next li£t. The single most important £actor a£fecting the overall compacted perme- ability o£ a clay liner, other than the type of clay used £or the liner, is the efficient construction processing o£ the compacted liner. The sequence o£ equipment use and the routing 6£ equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheeps£oot roller is the preferable type o£ compaction equipment. The soil liner shall be protected from the discharge o£ waste outlet pipes. This can be done by using some type of energy dissipator<rocks> or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Constructibn Specification. CUTOFF TRENCH: A cuto££ trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth o£ the cutoff trench shall be determined by observation o£ the foundation materials. VEGETATION: All exposed embankaent and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas o£ the dike and pad to be seeded. Temporary seeding or mulch ahall be use~ if the recoaaended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period o£ approved seeding dates. REMOVAL OF EXISTING TILE DRAINS When specified, the contractor shall construct an observation trench along the entire length o£ the embankment to a minimum o£ five feet in depth. The trench shall have a bottom width adequate to accomodate the equipment used £or excavation, backfill, and compaction operations I I I I I I I I I I I I I I I I I I I SHEET 3 OF 3 end the side slopes shall be 1:1 or £latter. When tile drains ere encountered, the tile shall be removed to a minimum o£ 15 £eet beyond the downstream embankment toe as measured perpendicular to the embankment. I£ a tile line exists above the embankment it shall be rerouted around the lagoon in an approved location. Backfilling and compaction in the trench shall be in accordance with the EXCAVATION AND EARTHFILL PLACEMENT requirements. BOTTOM AND EDGES The bottom o£ all lagoons shall be approximately level. The side slopes shall be uniform £rom top to bottom. Scari£y the bottom and side slopes of the lagoon a minimum depth o£ six inches and compact with a "sheepsfoot .. Gr tamping roller to decrease the permeability o£ the £iniahed bottom and side slopes. CUALITY ASSURANCE During construction of the earth embankment, a qualified inspector as designated by the designer must be on site during construction as necessary to verify proper construction. Testing wiil be required as deemed necessary by the inspector and/or designer. During construction o£ a clay,liner, a qualified construction inspector as designated by the designer must be on site during con- struction as necessary to verify the liner is installed in accordance with NRCS South National Technical Center <SNTC> Technical Note 716 <Revised September 1993>. In the absence of supervision o£ construction by a qualified inspector, the liner must be tested to ve~ify a maximum hydraulic conductivity of 0;00000~.25 em/sec. When testing is required, the owner will be responsible £or furnish- ing test results and certification that the construction meets the design requirements. Any testa and certification should be performed by a certified laboratory. \ I I I I I I I . I I I I . .I I I I I I I I SEEDING SPECIFICATIONS AREA TO BE SEEDED: 1 .0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE <BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS> SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 ·To MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE <NURSERY FOR FESCUE> 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE <SEE FOOTNOTE NO. 1> SEEDING DATES: MARCH 15 TO JUNE 15 8.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE <SUITED FOR MOST SOIL CONDITIONS> SEEDING DATES: APRIL 1 TO JULY 31 ' 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 40.0 LBS. RYE GRASS AT 40 LBS ./ACRE <TEMPORARY VEGETATION> SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 1000.0 LBS. OF 10-10-10 f FERTILIZER (1000 LBS./ACRE>. 2.0 TONS OF DOLOMITIC LIME <2 TONS/ACRE> 100.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE> ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. .SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WI-TH .A 'MULCH ANCHORING TOOL OR NETTING. . 1. PENSACOLA BAHIAGRASS IS· SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. \ m· '" r' ' t·· ,.:+.:+. ":f. ·++··H·++++-~-t . i .. . ' ~ I·· ~I& i·---1 -r 1- 1-i-· t-t- .. ! ~~~1 ·1 ~~1~ ~-~-~ 1--j- H - H- 1- !" ~t- I·· 1 -~ 1- 1-- t--~ ~ k H- 1 -,-~ ,_ ,_ !.§! H-I-l-it ~ 1~1~:= I .I 1- . 1-· l" 1-+-1-1 --1 -t--.1 "'~1~\-+++--H-1 ,,. l I t r ' I ' ' ' I ' ' I ' ' ' . I i I 1"!.! !·! l" I ! . ' I : · j I : ; '· j---1···1·-l .. ·+··l••l-1-1-1-i-·1-·l -t-t--1-+-t-1··1 1 i I I I I i .. !-!-· t- i-I··· I-~ • i I ' t I : ~ · · ~ .. i ~ t-T--1-1-t-· i-t-· ·-t-t-1-·i--t·i-ii-ir-- 1·-!--1-1-:·- : , ' ... ; ,. r 1--r-!-1-t-· i·-1-1--t-t·· 1- . ' , ! 1 • , , , 1-,_ H-1-j-·1 -·1--1-n·-H--'·:t ,_ i -·1-· 1·-t-:-.. . .... -l· ... ·.:.iltlil __ .• !.· .. ,i.·_-~l,llillilili.· -· i" -,_-'-·---· ... ,. ·--·. -~ - - - - - - - - - - - - - - -L~. XMMorJ~f'lc.- SAMP3oN Co. TYPICAL VIEW OF A ONE-STAGE LAGOON SYSTEM ' Settled Top Elevation S2..0 Confinement Bldg. Top Wid~ \ S7.3 S7.0 Pipe Invert Elevation 4'·"5 I ._I __ -----· ---\"\----'-.L.-....., .....- Pit IISS~:_I_ T ss 11~ 1 • Treatment • Lagoon I l SS_3:_\ _ / ~~~ Pipe (Needs to be adequa~ supported) Depth = '].c.~ NOTE: I I Bottom Elevation 4o.o l u .. · L: .... e-: su re,":)'@d Wh2? SM maWn\ ;'i &14 .. d FLEXIBLE PIPE SHALL BE ATTACHED TO OUTLET PIPES TO DISCHARGE WASTE BELOW LAGOON SURFACE . RIP-RAP OR OTHER SUITABLE MATERIAL WILL BE PLACED AT PIPE OUTLETS TO PREVENT EROSION OF CLAY LINER - u 0 0 ~ -.; ------"'-- - Freeboard (1.0 fool minimum) 1/ Depth of 25-yeor, 24-hour storm ~~~nt on lagoon surface - -- L' w AMMOioJ!o ~c.. S"MPao.,. Co , - sz .o sr.o -, ·Heavy Rolnlotl• f'octor -As o minimum musl be equal to or greater than the ~., ---·~---------n~~~d~ep~t~h~o~f_2~5~-~ye~o~r~·~2~4~-~h~ou~r~s~to~r_m~o~n __ t~h~e~lo~g~o~o~n~su~r~f~o~ce~----------~l Depth of normal pree plio\ on less evaporation on the lo9oon surloce accumulated during the treatment period U o1dmum op erolln 9 level "'------v:i:'::=.::-::Tm=::a::n::-:u::-re~.-=~i"':":'~~--:":"'"l'""""::"~:-:---..:..----o-c-cu-m--u~lo"""l,....e"""d-----/ Crest of a,iuu,.gy Gr Gothe• out II ow de~e (~ p.trmlulble) --Moximum elevolion lor pump ON _4~_._g T _ _ durin Ulnimum treatment volume 6 foot minimum (UTV) r Maximu m dcowdown _L ---Pump orr 4 root minimum ___ j_ -· j_ ..1:..!.. B_ - - - 1 ~ Volume of accumulated sludge lor period 4;n.0_ ..2 ___ b_•_tw_e_e_n __ a_lu_d_g_•_r_e_m_o_v_o_l _•_v_e_n_ts __ (s_v_)_..,~ Holt: Ttlt minimum lrtolmenl 11olurne lOt an onoerobk: •oalt lrtolmtnl ICJ900tl It baud on llololle sollda. i I ! i FIGURE A -TYPICAL ANAEROBIC LAGOON CROSS SECTION I/ II on emtr9tncy ap;n,.oy It usod, lht design dtplh ol flow mus\ be added \o lht lueboord. , .. "' Ill I Ul - • 1 ; • .... · ~ I I I I I I I I I I I I I I I I I I I U. S. DEPAATMEIIT Of AGIU cut. TUit! SO( l Conurv.tton set'Vfce PLAN OF EXCAVATED WASTE STORAGE PIT IIC·EJIG ·40 leY. 7/91 NAME: L .\W. A~M 0~ s :z ... u: .. Date: S" /'l-3/97 county: SAMPSo...a Address: Sos Mc-DAtJust... 'KI? '· l[IIG'I\4 :z~ I I r 1 r,------------~~------------~' \ II OE SLOPE~ TO 1 /// \ / \ s / \ --r----...z_.o_. an:. toP n. u. /~"' \ ... ~ ... ~1o. \ ------!.!.LS!S!!,2L ____ .....,./..,•_y ·. /1 I I L EIUillf lb8' .I (See beet for val~ calculations) Use of facility: An•MAc.. W~T&. JRcATMoiT L..AtSoo/1 capacity: l 700 2.!+ Giilons ZZ,,30~ Ft3 Soil Type: Wo'B Bench Hark"""'!:!Desw:;,::;..c_r_i:r-p-tlo:-"S"-o-n-Ta-,-M-· -~-c-. o--ft1-A-,-t.--, r-J--c-..,-,-~>J-E"-~-f-E-,..,c.f'! P~'$T' L oc.~-rE"t) NoRrtt oF 'Pt. AlliN Ell o?Eil 6.Tt<~ft'. Bottom Normal Liguid Lave~ Storaqa tor norma~ Pracip. MaXimum Liquid Level 25 yr. Storm Storaqe ••• ._ HeA"Y ~AINFAt. '- HaX.Flov Depth Freeboard Top ot Dam Elav. Elav. (+) Elev. (+) Elav. (+) (+) Elev. ~Q.o 4':>--~ Ft. :1:2·" :l .~J Ft. .{e_1 Ft. /.0 Ft. -s~.o I us --:-;. '· ·,..:; .~; ~ ....... ~ ·A.:r.·· •. , ~ .. -~--3-r~·~'"~c!.~ . . ... ~"': -~"":T .. -r..~_::.~ -, \~~ Department o£ Agriculttir~:~ Soil Conservation Service/ Gi-Ver-1.44 I CROSS-SECTION DATA QUANTITY CALCULATIONS I prepared £or I I L &: W AMMONS INC in SAMPSON County, North Carolina Designer : GLENN CLIFTON I Date 05/23/97 Job Number 953 Checker Date It Itt tt •• tt It. tt tt tt ••••• It tt tt ·· ••• ~It •••• tt. tt. It tt tt II! tt tt. tt. It. It. It ••• It ••••••••••• It It It •• tt It It ••••••• LAGOON EXCAVATION t EMPLATE DATA: Beginning Elevation = 40 Beginning Station = 123+.6 I 123~.6 to 315+.7 S TION NUMBER 1 I Centerline Station 123 .... 6 RIGINAL DATA: 200.0 I 54.2 300.0 I 51.6 I SECTION NUMBER 2 I Centerline Station 2 ... 00 ~RIGINAL DATA: 1 200.0 I 53.6 SECTION NUMBER 3 300.0 I I Centerline Station· 3 ... 00 ORIGINAL DATA: 1200. 0 I 53 • 7 300.0 I SECTION NUMBER 4 50.9 51.0 I Centerline Station 315 .... 7 ORIGINAL DATA: 1200.0 I 53.1 300.0 I 50.6 I I C\3CL6813 0.00000 £tl£t ;400.0 I 47.9 475.0 I 44.2 400.0 I 45.7 475.0 I 43.2 400.0 I 45.7 475.0 I 37.9 \400.0 I 45.5 475.0 I 38.2 I I I I I I [Jf--Ver-1.44 us PLANNED QUANTITY CALCULATIONS prepared £or L & W AMMONS INC in SAMPSON County, North Carolina Daa!gner : GLENN CLIFTON Date 05/23/97 Job Number 953 ~-.' :_:__._ . '-'~.~~<& Department o£ Agric:ul ture~.f~· Soi 1 Conserve t ion Service. -:~ Checker Date ~~~-~~-----~~~---········~·~···············~········~·~························ I ' LAGOON EXCAVATION lot Le£t Right 0££-CL CL Width ss ss (£t) Sta .8 3:1 3:1 306.0 123..-.6 .:: 3:1 3:1 306.0 2<t-00 3:1 3:1 306.0 3<t-00 r8 3:1 3:1 306.0 315..-.7 I I I I I I I I \ Diat (£t) 76 100 16 •• EXCAVATION •• Area Volume <SqFt> (Cu.Yds) 1007.1 2630.3 852.0 5800.6 859.9 6288.8 819.3 •• FILL •• Area Volume <SqFt) <Cu.Yds) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 I I I CROSS-SECTION DATA QUANTITY CALCULATIONS prepared £or . ~· ?~:~~.~·-~a<~·:·~.__ .. -~ ~;.;~r~~.: us Department o£ Afirid~i t~-r~-",:"' Soil Conservation Service · I L & W AMMONS INC I I in SAMPSON County, North Carolina Designer : GLENN CLIFTON Date 05/23/97 Job Number 954 Checker Date ~~-~~~~~~~-~-~~~~~~~~~~~~--~~~-~--·······~··············~························ PAD FILL & CUT ITEMPLATE DATA : Beginning Elevation = 57.3 Beginning Station = -+-40 I -+-40 to -+-90 C\4CL150/4 0.00000 £t/£t -t-90 to 2-+-00 D\4CL150\4 -.00250 £t/£t 2-t-00 to 2-t-60 D/4CL130\4 0.00000 £tl£t 11CTION NUMBER 1 Centerline Station -t-40 IORIGINAL DATA: 0.0 I 59.7 100.0 I 58.8 200.0 I 58.4 300.0 I 57.8 41CTION NUMBER 2 Centerline Station +90 tRIGINAL DATA: 0.0 I 60.0 30.0 I 60.0 70.0 I 58.4 100.0 I 57.7 200.0 I 57.4 300.0 I 56.3 I SECTION NUMBER 3 l Centerline Station 2-+-00 RIGINAL DATA: 0.0 I 59.6 50.0 I 57.3 70.0 I 55.7 100.0 I 54.4 200.0 I 53.6· 1300.0 I 53.7 TTION NUMBER 4 \ Centerline Station 2-+-60 tRIGINAL DATA: 50.0 I 56.3 62.0 I 56.0 73.0 I 53.0 100.0 I 52.8 200.0 I 52.0 300.0 I 52.1 I I I I I I I Gt-Yer-1.-" us PLANNED OUANTITY CALCULATIONS prepared £or L.. & W AMMONS INC in SAMPSON County, North Carolina Deeigner ·: GLENN CLIFTON Date 05/23/97 Job Number 954 Checker Date 11~~~~~~~~~-~--~~-----~··:····················~--~····························· PAD FILL & CUT lt Le£t Right 0££-CL •• EXCAVATION tttt tttt FILL ttw CL Dist Area Volume Area Volume Width ss ss <£t) Sta (£t) <SqFt> <Cu.Yds) <SqFt> <Cu.Yds> ~0 4:1 4:1 5f).0 0~40 ·226.5 0.0 50 289.5 0.0 a:: 4:1 4:1 5f).0 4:1 4:1 se.0 0~90 86.1 0.0 110 464.9 I" 806.9 2~00 0.0 I 396.1 60 464.9 I 1963.5 r0 .4:1 4:1 7f).0 2•60 0.0 I 644.9 I I I I I I \ I I I I I u.s. DEPARTMENT OF AGRICULTURE Natural Resources Conservation Service EARTHWORK COMPUTATION SHEET NAME: L & W AMMONS INC SETTLED TOP DIKE ELEVATION: S~~ TYPE EARTHWORK: X Dike _3: 1 ss -12'_Top: STATION FILL END AREA SUM OF HEIGHT <Sq. Ft. ) END AREAS Excav: DISTANCE (feet> .: ~C-ENG-12 Rev. 6/82 Pad DOUBLE VOLUME I ---------------------------------------------------------------- 0 1 ·;:;. • <.;. 18.72 I 85 131 167 1 -;:;. 18.72 37.44 ..... -. c:-48.75 f::.7.47 .::. • ..J ·J c:-48.75 97.50 .... ..J I 2&7 283 329 7.0 231.00 279.75 8.6 325.08 556.08 9.0 351.00 &76.08 429 7.0 231.00 582.00 I 535 551 4.3 107.07 338.07 "·3. 0 63.00 170.07 651 1.0 15.00 78.00 I 681 1.0 15.00 30.00 I I I I 1. Double Volume of Fill = 91612.3 I 2. V o 1 u 111 e of f i 11 Cl i n e 1 I 27 ) 3. Allowance for settlement(5f.) = 4. Total Cubic Yds (2 + 3)) 3393.0 169.7 3562.7 = = I Computed by:~ .dtb, .. ......._,Q.~r-.. Date: 05/23/97 I I I I I Checked by: \ 85~00 3182 4f::..00 3104 36.00 3510 100.00 27975 16.00 8897 46.00 31100 100.00 58200 106.00 35835 16.00 2721 100.00 7800 30.00 900 681.00 183225 =~==================;== Cu. Ft. Cu. Yd. Cu. Yd. Cu. Yd. I I I I I I I I I I I I I I I I I I I ~-~~~.~~t -:~ .. ·:.}~:~·?· WASTE UTILIZATION PLAN .- Producer-----:LARRY & WALTER AMMONS Name of Farm-:L & W FARMS, INC Location-----:805 MCDANIEL RD County:SAMPSON ROSEBORO NC 28382 Phone--------:910-5~4-6&35 Type Operation-------------:WEAN-FEED Number of Animal-----------: &080 Storage Structure----------:A~aerobic Lagoon Method of application ------:Irrigation Amount of waste produced per year ---------------: Amount of plant available N <PAN> produced/yea r-: 2567 tons/year 2 918 lbs. /year The waste from your animal facility must be land appl i ed at a specified r ate to pr eve nt pollution of surface wate r and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fert i lizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil te~ts are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several fa~tors are important in implementing your waste utilization plan in order to maximize the fertili z er value of the ~aste and to ensure that it is applied in an en~ironmentally safe manner: 1 . Always a pply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop ~an utilize. 2. Soil types are i mportant as they have diffe r ent infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but l e ss than 10 tons per acr e per year providing that adequate filter strips are established. 4. Do not apply wast e on saturated soils, when it is t'aining, or when the surface is frozen. Eithe r of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoild dr i ft and downwind odor p r oblems. &. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop ~r applied not mo r e than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and , reduce odor problems. This plan is based on the waste application method shown above. If you choose to change method ~ in the future, you need t o revise this plan . Nutrient levels for different application methods are not the same. The estimated acres needed to apply the anim a l waste is based on typical nutrient content for this type of facility. Acreage requirem en ts should be ba s ed on the waste analy s is re p o r t from yo ur was t e manag e ment fa cility . In s ome c as e s y o u ma y wan t to have r .. I I I I I I I I I I I I I I I I I I I Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content· and the crop type. Lime must be applied to maintain pH in the optimum range ~or speci~ic crop production. This waste utilization plan, i~ carried out, meets the requireMents for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tr·act No. :;==== 2816 281& 281& 281& Field Soil Crop Yield Lbs. N Act'es Lbs. N Month to No. Type Code /Act'e /Uni t Used Apply ====== ------------------------------------------------------------------------ 1 WaB B 4.7 50.00 5.0 1175 MAR-OCT 1 WaB K N/A 50.00 * 5.0 250 S-APRIL '=> L.. WaB B 4.7 50.00 7.0 1645 t11AR-OCT 2 WaB ' K N/A 50.00 * 7.0 350 S-APRIL Total 12.0 Available Nitrogen (includes commercial) Surplus Or De~icit 3420 2918 -502 Crop codes: Crop-unit ===================== A=Ba r ley-bu. B=Bermudagrass(graze>-tons C=Bermudagrass<hay)-tons D=Corn(grain)-bu. E=Corn(silage>-tons F =Cotton-lbs. lint G=Fescue<graze)-tons H=Fescue(hay>-tons !=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain<~ay>-acre M=Sorghum<grai n >-cwt. W=Wheat-bu. Y=Fescue(pasture>-tons Z=Bermudagrass<pasture)-tons Applying the above amount o~ waste is a big job. You should plan time and have ap pr opri~te equipment to apply the waste in a timely manner. \ ~~~ .. ~ ~~~f?r 'll ... I I I I I I I I I I I I I I I I I I I JJage 3 -. :~i/. f.:t:~ :: . . ... -· The applicator is cautioned that P and K may be over applied while ~ meeting the N requirements. In the future, regulations may req~ire farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small gt~ain, etc, interseeded in bermudagrass>, forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. Rpril or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This los s of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grai n for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harv esting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late Sep~ember or early October. Drilling is recommended over broadcasting . Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be ex~rcised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres . excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic l~nd application o f s ludge at agronomic rate s . The sludge will be nutrient rich and will r equire precautionary measures to prevent over application of nutrients or other elements. Your product ion facility will produce approximately 438 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 2189 lb s . of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs . of nitrogen per acre, you will need · 7 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 18 acres of land. Please be aware that these are only estimates of the PAN and land needed. Rctual requirements could vary by 25~ depending on your sludge waste analysis, soil types, realistic yi elds , and application methods. I I I I I I I I I I I I I I I I I I I Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not ~xceed the intake rate of the soil at the time of irrigation such that runoff or pending occurs. This rate is limited by initial soil moi s ture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the a v ailable water holding capacity of .the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation i s the method of land applicati o n fo r this plan, it is th e r-esp o n s ibility of the pt·oduce t' a nd it·r·i gation· designe r to en s ure that an irrigation system i s instal l ed to p r operly irrigate the ac r e s shown in tables. Failure to apply the r e commended r ates and a mounts of nitrogen shown in the tabl e may make this plan invalid. The following table i s p r ovided as a guide for establishing application rates and amounts. Tract Field Soil Crop Applic Applic No. No. Type Rate Amot.mt < i n/hr) (inche s > ------------======= ====== ------====== ------------------ J.81~ WaB C B -tJgt.l.E: •0 .,q&.t 2,8({,., 7-Wa~ cs-Q,R~ ~CD .~b This is the maximum application amount allowed for the s oil assuming the amount of nitrogen allowed for the c r op i s not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum s oil condition s. \ I I I I I I I I I I I I I I I I I I I Page 5 Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every & months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the wast e. NARRATIVE OF OPERRTION \ I I I I I I I I I I I I I I I I I I I Page 6 WRSTE UTILIZATION PLAN AGREEMENT Name of Farm: L & W FARMS, INC Owner/Manager Agreement I (we> understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved anjmal waste utilization plan for the farm named above. I (we> know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality <NCDWQ) before the new animals are stocked •. I <we) also understand that there must be no discharge of animal waste from this syste~ to the . surface waters of the state from a storm event less severe than the 25-year, 24- hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request . Name of Facility Ownet~: LARRY & WALTER AMMONS <Please print> Si gnatur ~~ Date: 5-16-?1 Name of ne Signature: -------------------------'Date:-------- Name of Person Preparing Plan: <Please print:) Affi 1 iat ion: Prestage Farms, Inc. Address: P 0 Box 438 Clinton NC 28328 Signature: Jl .~ C~~ \ G. Glenn Clifton Phone: 910-592-5771 Date: 5}1~/97 / I I I I I I I I I I I I I I I I I I I 1. 2. 3 . 4. 5 . 6 . 7 . 8. 9 . . ·.r·~f~ EXHIBIT A'-8 - WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the sta~e by runotr, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reache s surface water is prohibited . There must be documentation in t~e design folder that ~he nroducer either owns or has an ac~eement for use of adecuate iand on which to properly apply the waste . If the producer does not own adequate land to properly cispose of waste, he/she shall provide a copy of an agreement with a landowner ~ho is wi th in a reasonable proximity, allowing him/her the use of the land for waste application . It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a ch_ang e in the operation, inc rease in the number of animals , method of utilization, or available land . Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditior-s, and level of management, unless there are regul~tions that restrict the rate of application for other nutrients. Animal wast e shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding . at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. {See FOTG Standard 393 -Filter Strip) Odors can be reduced by injecting the waste or disking after waste application. Waste should not b~ applied when there is danger of drift from the irrigation field . When animal waste is to be applied on acres subject to flooding, it will be soil incorporated o n conventionally tilled cropland . When applied to conservation tilled crops or grassland , the waste may be broadcast provided the application does not occur during a seaso~ prone to flooding. {See "Weather and Climate in North Carolina" ~or guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite o r to surface waters a nd in a method which doe s not cause drift from the site during application. No pending should occur in order to control odor or flies . Anima l waste shall nqt be applied to saturated soils, during rainfall events, or when the surface is frozen. Animal waste shall b e applied on active ly grcwing cro9s in such a ma nner ~h at the c r o o is not cove~ed wi t h waste to a ceoth that would in ~ib it g~owth.· The potent ial for salt daffiage f~~m animal waste shculd also b e considered. Page: 8 I I I I I I I I I I I I I I I I I I I EXHIBIT A-9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nut~ients shall not be applied in fall or winter for spring planted c~ops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover c~op planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of tbe crop or forages breaking dormancy. 11. Any new sw~ne facility sited on or af~er October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a com~onent of a swine farm shall be at least SO feet from any residential property boundary and from any perennial stream or river (other than an irriaation ditch or canal. Animal .waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 -Filter Strips). 12. Animal waste shall not be applied closer than· 100 feet to wells. 13. Animal wa s te shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-w~ys. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over-spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges d i rectly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runof~. or drift from the site . · 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A pr.otecti ve cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woodv soecies, etc., are limited to areas where considered appropriate. -Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge . Page: 9 I I I I I I I I I I I I I I I I I I I EXHIBIT A-.10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owneY is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution -and erosion . 19. Waste handling stYuctuYes, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regulaY maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes veaetables and other crops for direct human consumption . Ho we ver, -if animal waste is used on crops for direct human consumption it should only,be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mayk the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping s hall be managed to maintain the liouid level between the markers. A marker will be required to ~ark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be t ested at least annually at crop sites where waste products are applied : Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when thes metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three {3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. \ Page: 10 1 .. -· I I I I I I I I I I I I I. I I I I I North carolina Agricultural Extension Service Agri-Waste Management Biological and Agricultural Engineering North carolina University I. LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION.RATES James c. Barker SAMPLE COLLECTION • A. ·.B. semi-Solid Lot Manure ·i. scraped directly from lot into spreader a. From loaded spreader, collect about 2 lbs of manure from different locations using nonmetallic collectors. ii. l'rcm storaqe a. Collect about 2 lbs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors. Liquid Manure Slurry i. ii. Onder-slotted-floor pit a. Extend a l/2" nonmetallic conduit open on both ends into manure to pit floor. · b. Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c. Take subsamples from 5 or more locations or at least 1 quart. · d. Mix and add about 3/4 pint to nonmetallic sample container. Exterior storaqe basin or tank a . Make sure manure has been well mixed with a liquid manure chopper-agitator pump or propeller agitator. b. \ . Take subsample from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. *Professor and Extens1on Specialist, Biological and Agricultural Engineering Oepar~ment, North Carolina State University, Raleigh, NC I I I I I I I I I I I I I I I I I I I "I • c. Attaclment B Paqe 2 ot. J Mix and add 3/4 pint to a nonmetallic sample container. C. L&fJOOD Liquid D. i. ii. Collect about 3/4 pint of recycled lagoon liquid from inflow pipe to flush tanks in a nonmetallic sample container. From Lagoon a. Place a small bottle (1/2 pint or less) on end of 10-15' ·pole . b. c. d. e. • Extend bottle 10-15' away from bank edge. Brush away floating scum or debris. •Submerge bottle with 1' of liquid surface. Empty into a plastic bucket, repeat about 5 times around lagoon, mix and add 3/4 pint to ·nonmetallic· sample container. Broi1er or Turkey Litter i. Bouse Litter ii. a. Visually ·inspect litter for areas of varying quality e.g., areas around feeders and waterers, and estimate percent of floor surface in each area. b.. Take about 5 litter subsamples at locations proportionate to item a. E.g., if 20% of litter of similar visual quality is around feeders and waters, take ~ subsample there and the other 4 subsamples from remainder of floor surface. c. At·each location, collect litter from a 6~ by 6" area down to earth· floor and place in a plastic bucket. d. After 5 subsamples have been added to the bucket, mix and add about 2-3 lbs litter to a nonmetallic sample container such as a 1-qallon freezer bag and seal. From Stockpile a. Take subsamples from about 5 locations at least 18" into pile_. b. Mix;· add 2-3 lbs to nonmetallic sample container and seal. '- ·SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable container that can be sealed. residues from container with clean water but do not use disinfectants, soaps or treat in any other way. .. I I I I I I I I I I I I I I I I I I a. c:. o. E •. F •. G. Atactment B PaCJ• 3 o! 3 Pack •ample in ice, refrigerate, freeze or transfer to .-lab quickly. Hand-delivery i• the most reliable way of sample transfer. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper and tape. Commercial sample containers and mailers are also available. contacts: i. A&l Eutem Agric:ultur• lm. Inc. 7G.21 Wllic.p,... Road iii. Polyfo.m Pack•rs 2320 S. Foster Ave . Wheeling, IL 60090 Ph: (3121 398-0110 Richmond. VA 23237 Pt\: (804l 7-43-9401 i. mn. Scientific Co 3315 Winton Road Ral.ign, NC 27804 iv.NASCO 901 JanesviUe Ave. Ft Atkinscm. W1 53538 P~ivate analytical labs are also available, but sample analys~s costly. · --· The NCDA provides this service for North Carolina residents. i. Address: North carolina Department of Agriculture Agronomic Division . Plant/Waste/Solution Advisory Section · Blue Ridge Road Center P. o. Box 27647 Raleigh, NC 27611 Ph: (919) 733-2655 Attn: Ray Campbell ii. Forward $4.00 along with the sample. iii. Include the .followinq identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock ·usaqe (swine-nursery, finishing; turkey breaders, brooderhouse, grower, number flocks grown on litter; etc.) c. Waste type (dairy-lot scraped manure, liquid slurry; swine-pit slurry, lagoon liquid, sludge; broiler- h~~se litter, stockpile) • iv. Routine anaiysis performed on all samples: N, P, K, Ca, Mg, Na, S, Fe, Mn, Zn, Cu, B .v. Additional analysis performed upon request: OM, Mo, Cd, Ni, Pb .. I 1- I I I I I . I I 1- I I I I I I I I System Calibration Information presented in manufadurer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and· flow. With contin_ued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating· the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For examp:e, operating the system with exc essive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure incr~ase. · Plugged intakes or crystallization of mainlines will red uce operating pressure. Operating below design pressure greatly reduces th e coverage diameter and _application uniformity. For the above reason~ you should calibrate your equipment on a regular basis to ensure -proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring -flow at several locations in the application area . Any number of containers can be used to cpllect flow ancf determine the application rate. Rain gauges work best because they already have a graduated sca!.e from which to read the application amount without having to ·perform additiooal calculations. However, pans, plastic buckets, jars, or anything with a uniform Qpening a~d cross-section cari be used provi~ed the liquid collect~ can be easily transferred to a scaled container for measuring. . ' For stationary sprinklers, collection containers should be located randomly . throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of. pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should c;:ontact your -irrigation dealer or technical specialist for assistance. • Reprinted for Certification Training for Operations of ,4,nim al Waste Management S ystems Manual I 1-. '· I I I I I I I I I I I I I I I I i~ United States (\UJ)) DeP.artment of ~-Agnculture Natural Resources Conservation Service W A.STI: MANAGEME..r."'T FACll.ITY SITE EV ALUATICN NA.\f£ l t I .J ;-r, ~ ""'->, -:1 '"' c 80,$ r)j L tJ Afl tt':l. ~I;? LOCATION I.'D Ml\.t ~OUTH 4F Mc..bAf'lt<.k on r.IC. '/-11 NC-CPA-17 RE:V 1, 2-96 l 1I~O!.E. En~o~ rJ . C, LB 35 2--- Tf'FPHONE q;01-5'4-6'!23$" SIZEOP£RA7ION n:PIIflSton Ft<o,_. --------------------------------"'3.:.0-<,;'IP;:__-___.::;'-~80 'fh All ·h l:I.J LOC.\TION DATA !:liSTA.."CE FROM NEAREST RESIDENCE ~OT OW!'. "ED BY PRaDUCER ].Ot:J <> IT. DISTANCE FROM~ PlJBUC FAC!l.ITY (sc:bool. church. d.c.) Y.B o o FT. IS SITE WIT".dJN lOo-'r::.U.Fl..OOD PLAJN? if~ NRCS c:1J1QOl provide sssisunce. ~SITE .\T LEAST 100 FT. FROM A "BLUE LINE" PERENNIAL STIU:AM7 Ii DO. site mQSt be relooted. IS Sil'E wriHlN 1 MILE ZONING JURlSOicnON OF A MUNIC:P.<\Ll1Y? If yes. Jaadowuer should c:oasuJt with loci zoaing boa.-d :~bout required pc:mits. Pencia m.ust he obained prior to design approval. ARE TJi1UI'IES IN CONSTlWCTION AREA? !f Y'=>. see Put 503 of the Nadoa.al EngiDeerlng M:mwll and !oUow policy. (Col!ies of maps or other reference materials may be atnched to site enluatiorL")--· ~'1U. SI!E INVOLVE cu:ARING WOODUND ORA..'lYNON~ROP~ II ya. prodaa:r :nust complete Form .NRCS-CP A-38 (Request for Certified Wetiud Determinstioa/Deline:.tioa). W!LL ACTION R'ESUl.':" IN SW AMPBu"S7iNG7 YES NO~ NO NO~ NO ~ NO_·_ YES NO_:!_ IF W'£'rl.ANDS ARE n-;voL Vt:D. IT IS mE R.ESPONSIDII..lTY' OF 1l£E PROOt.'CER. TO CONTACT rzn:: US Ai:t.'dY CORP OF ENGINEERS AND TirE DIVISION OF ENVIRONMENI"AL MANAG£.'-iENT TO OE"''EllMMNE IF l'E..lUm'S ARE REQUIRED. IF \\'ETL-\."1>S ARE INVOLVED. T"n; PROOGCER SHOULD NOT~ AN'[ u.ND UNTIL. A WETLAND DEL."''EATICN IS MADE. .li."RCS will provide tec!mial ~isbco: in wednnds orlly under the foUowiJI;. cnaditio~ For uar:d wetland iaclwions less thaa one :acre in size, NRCS will provide 3Sist:anc:e only it the fuactions and values lost 3J"C fully mitigated. For !larur:d wc:tllUlds gre31er tb:aa one :acre in size, NRCS will provide :usist:ance only :after 2 rigorous sequencillg process to include :~voidance., miaimiution of Impacts, :md cnmpens:ttory mitigation is anied out in !h:at order of reference. ODOR CONTilOL \ flo\S ODOR CONTROL~ DlSCUSSEO WTrn PRODUCE.lt.: • PREDOMINANT WT1'm DlRECTION? I • PRECHARGINGL\GOON WinHRESHWATER T OATLE.-\ST 112 OF TilE CAPACffi-:' • USING GOOD SOL 'NO JUDGMDIT IN L ·\ND APPUCATION OF WASTE? NO :-10 ~0 I I ( I I I I I I I I I I I I I I I I O!liE.R £l'('VlRONME."'T..U. FACTORS IS ENDANCERED AND/OR. "THREATE."ru> SPECI:ES HABIT AT PRESENT? IS A DESIGNATED NA11JRAL SCENIC AREA INCLUDED IN lHE PI..Ah'MNG AREA OR WIIl. PLANNED ACllONS IMl"ACT ON AN ADJACGNT NAlURAL SCENIC AR£A1 IS AN ARCHAEOLOGICAL OR HISTORl~ SITE LDCA'ITD IN TilE P:..A."lNED AREA? ARE TiiERE PRIME. UNIQUE, STATE OR LOCALLY IMPORT ANT FAIL\Il.ANDS IN THE OPERATING UNIT7 V.'Ill TiiE ACTION RESULT IN SODBU~G? II the llllS'Wer to any of the above is yo, NRCS will not prolidf: tecbnic:ll usisunce unless ageucv poUcv is followed WASTE MA..~ACE."''tE.~ YES YES yr_s YES YES DOES PRODGCER OWN ENOUGH I.A.'ID TO PROPERLY L\.'ID APPLY ALL WASTE YES _L_ .INCLUDlNG SWOOE. ALTiiOUGH SLUDGE MAY ONLY BE APPLIED INFREQUENrL Y? ' IF NO. DOES PRODUCER. HAVE ACCESS TO MORE L\:.'ID? YES_· IF LAND IS NOT OWNED BY PRODUCE..~ CAN PRODUCER GET AGREE.\iENT ON UNO YES ON WlnC.'i TO APPLY W AS'IE7 (Attach Waste Utflization Plan to site evaluation.) SOU.INVESTICAnON-VALID ONLY IF SOU. Jli1Vl:STICATION SHEET ATtACHED IS SOIL SUIT ABU: FOR.I..AGOON? IS AI.lNER.REQUIRED? riPE OF LIND. 1'0 BE USED: IF .:lAY i...INER. IS TO BE USED. IS SUITABLE CL\.Y AV AILAEu; ON SITE? IF CLAY IS NOT AV AJL.\BI.E ON SITE, DOES UNDOWNER. HAVE ACCESS TO ClAY? IS A CORE TRENCH REQUIRED? (Attach soil iD.ft:stlgatioa sheet to site emaadoa.) IS SUBSURFACE DRAIN'IILE PRESENT? NO NO CLAY.::::._ BENTONITE YES ...:::.._ NO YES NO NO...::::_ NC-CPA-17 REV. 1, 2-96 Page 2 ~0 ./ -- NO.:!:.._ NO~ ~o_..-_ ~0~ NO NO NO (I! yes. tile mast be 1dd0ftd or plugged) NO.L_ ---.. _ NO CONDmONAL_ I mrs sm INVES11GA1loN IS v A1lD FOR T,l,U VE ~oN'IliS FROM TIIE DATE sHOWN BELOw. IF coNSTitucnoN HAS NOT BEEN ST.u:rn:i:> WITHIN TWELVE MONIHS. A NEW SITE INVESTIGATION wn.L BE REQUIRED. l! J/ Changes in the local or smte Jaw or changes in the standard cou!d require a ·llC\v site investigation. ::. '.' ·\ " -.•. .· ... ;,~~· . . '~ :' .. :; .. ',·:. . ·::. ·. ' ... ·, '. ·,·: :· ·.:. . ;:_. ': ,· ·' '. :-:-::: .. :_\ ... m Lt1 I1J :::!' :r ru / r'-::r ru """ :r c .Jl :r ""' a.. I -·-cu ::ei ~~~ ~ :U :: ~ J·fl 1 cu-~ ~a: - t · •\ Sd .. ·'. .. ·.; IT" :r 'l ru-,, C I sea~ 111 ·ooac WJo;:~ sd : ~ . . ·.::': ... ..... ~~~~~~~~~~-:+....~~~~ \ :~lif1~1 ,'' .. I ~ .... ·a .. td~ :& ;:;\ '111 J ~,! ·hJ ~-! ... ~ ::\)::r: .. >·. }\:;:::/::';::'' . :}:~;·!:.\~_.·:. : . , .. .... !r:! -D.g~· I.e-m D.. ~Ji] :;·:· .. :}:-: :· ~.J.;........a=..--L.=-.&.....:....JL..:::....L....=..J.:::..::;J.:=r=f....::....J.:=.WJ~o~-S-d-1 .( :::/:.: :. . ,. , .. ·,,' f ,· _. .. t- . ~:._:{}::;.:_. ' ··~~t' ;· ·~· .... ...... -~· ·. . ., ·.·· ..11 !f":' t1:. .. ..... :.::- ·.-: ; .. 1 .;.. .... ·.;-······ . --~· .·: •• 'J~--.:·_:::.:-::···-·. ·--~:.= .·.· .-:. I I P 146 041 -e51 I - .I -·:·I ::~-:~···_ .:-· Postage $ ~ Cenified Ftnt 0 .-· .. ··.· ; -!:~ ::~-,-~ ;:,\:::; < • ' . . .· . , e··· :::~ :-; ... . : ~. : / . : SpeQal OeliwJiy Fee ···--=:··-:-=·=---· ·.· .. · ·-·· :<·--:·· Rllslriaed DeiverF Fee ~1------~--+----------f CJ) ! :;._ M I ·t .,~·· ... ·.~ -~-. :·:j~~:{'!:~-~~~r~~:~-:-> .. , ..... ·-· . . ~~·-:. .; .. . ~-.. -/~~ .!"_:----.;5--~ ~---~:. __ ;!.} ... I _.::· .-:- . f ·.·: • t / ~;. • ; . : . .. :L : ·:. ~{:: :::,: ;1·,t ·~· ~··!< .·;··:~::;· .:. :· :.· .·. ···•·· : ! ::. ::~::;":~:; " ':' :••:. .·. -... ·:·· :·:' ::~:~: ::: -~~~;t;·:;:_;.'., -. -:: ··-~-. :- ·-... . I . . I I ,.I'! I J ' I \ .. · .. 1 .. -~--~:-:: .f:. • __ ._.1"._--.·. .· -.· ~-.-:. '\~~~---: -:---~ .. .. ·. :··-,.,. I ... 1!1111(------ --- - ----·--t ' I Swine Farm Waste Management Odor Control Checklist So.urcc Farmstead An~al body surfaces Floor surfaces -Manure collection pits Ventilation exhaust fans Indoor surfaces Flush tanks Flush alleys Pit rc:chargc points Lift stations Outside drain collection or junction boxes Cause • Swine production • Dirty manure-covered animals • Wet manure-covered floors • Urine; • Partial microbial decomposition • Volatile gases ; Dust • .Dust • Agitation of recycled lagoon liquid while tanks arf! filling • Agitation during'wastewater conveyance • Ag itation of recycled In goon liquid while pits arc filling • Agitation during sump tank filling and drawdown • Agitation during wastewater conveyance AMOC -November 11, 1996, Page 3 BMPs to Minimize Odor 8' Vegetative or wooded buffers; C3"' Reco~me~dcd best manage~ent practices; a./ Oo~ judgme~t and comm~n sense ifi7 Dry floors i3" Slotted floors; . . / ~ Wat~rers located over slotted "floors; a Feeders at high end of solid floors ; a ~rape manure buildup from floors ; ff Und~rnoor ventilation for . drying B'Frequent manure removal by flush, pit recharge, or scrape; ~nderfloor ventilation E? jan ma intenance ; g/ Efficient air movement . Er" jvashdown between groups of animals; a' y~ed additives; ·· · . · . . (!(~ceder covers; · . . (!( Feed delivery downspout extenders .to feeder covers · CJ Flush tank covers; CJ Extend fill lines to near bottom of tanks with tl~sl bon vents Extend recharge lines lO nenr boll om of pits with anti-siphon vents 0 Sump tonk covers CJ Box covers Site Specific Practices - . ·' ~~--------~·--------., I Source End of drainpipes at lagoon Lagoon surfaces Irrigation sprinkler . nozzles ..... ... :,..· Storage tank or basin surface Settling basin surface Manure, slurry or sludge spreader outlets Uncovered manure, slurry or sludgo on field · surfaces · Oead .animals Oend animal disposal pits Incinerators Cause • Agitation during wastewater conveyance • • • • • • • • • • • • • • • • • Volatile gas emissions; Biological mixing; Agitation High pressure agitation; Wind drift Partial microbial decomposition; Mbdng while filling; Agitation when emptying Partial microbial decomposition; Mixing while filling; Agitation when emptying Agitation when. spreading; Volatile gas emissions Volatile gas emissions while drying .:/ · !I ,. ,i Carcass decomposition Carcass decomposition lncom~lctc .combustion AM'.'-November ll, 1996, Page 4 ""·-· .· BMPa to Minimize Odor Extend discharge point of pipes underneath lagoon liquid level 13' Proper lagoon liquid capacity; C3""' Correct lagoon startup procedures ; Gf" ~inimum surface area:.ta.volume rntio; rrf Minimum agitation when .pumping; 0 ·Mechanical aeration; 0 Proven biological additives c ii. Irrigate on dry days with linle or no wind; 19"'" _)iinimum recommend~d operating press.ure ; .r;(' Pump intiske near t.agoon liquid surface; 0 .... ~mp from second-stage lagoon · 0 Bonom or midlevelloading; CJ Tank covers; D Basin surface mats of solids; D Proven biological additives or oxidants CJ Extend drainpipe outlets underneath liquid !~vel; 0 Remove senled solids regularly 0 Soil injection ofsluny/sludges; 0 Wash residual manure from sprea<ter afier use; . 0 Proven biological additives or oxidants (] Soil injection of slurry/sludges 0 Soil incorporat~on wi~hin 48 hrs.; (] Spread .in thi~ uniform layers for rapid drying; roven bloiogical additives or oxidnnts Proper disposition of carcasses 0 Complete covering of carca sses in burial pits; . 0 Proper ~QC~tionlconstruc.tion of dispo sal pits 0 Secondary stcick burners SiteS ec:lnc Practices 0 --:··--- - - - --· ---·-- - - - - --· · Source Standing water around facilities / Manure tracked onto public roads from farm access Additionallnfonnation : .Caute • Improper drainage; • Microbial decomposition of organic matter • Poorly maintained access roads Swine Manure Management ; 0200 Rule!BMP Packet BMP1 to Minimize. Odor Grado and landscape such that water drains away from facilities ii' Farm access road maintenance Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Rcc~argc ·Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management : Underfloor Flush· Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 · Calibrati~n .ofManuro and Wastewater Application Equipment; EBAE fact Sheet Controlling Odors from Swine Buildings ; PlH-33 · · ... Environmental Assurance Program ; NPPC Manual Options for Managing Odor : a report from tho Swine Odor Task Force Nuisance Concerns In Animal Manure Management: Odors and Flies; PR0107, 1995 Conference Proceedings h •' j ,'· . ·. /. AMOC -November ll, 1996, Page S . ,i Site S ec:lnc: PMlctlces Available From : NCSU, County Extension Center NCSU-BAE NCSU-BAE NCSU-BAE .NCSU • BAE NCSU-BAE NCSU ·Swine Exten5ion NC Pork Producers Assoc NCSU Agri Communications Florida Cooper1ltivc Extension '' .. ~.\_?~~·i : : .... . ·:: ;;~:i.;t: .'/~Wf)Jl -~----------------- Insect Control Checklist for Animal Operations Source Flush Gutters . Lagoons and Pits Excessive Ve"getative GroWth Feeders Feed Storage Cause • Accumulation of solids • Crusted Solids · • Decaying vegetation • Feed Spillage • Accumulations of feed residues AM:.__ November 11, 1996, Pago 1 Flush system is designed and operated sufficiently to remove accumulated solids from ..;.g~tters a! designed. . · · 19' Remove bridging or'accum~latcd solids at ischarge · Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids ·to a depth of no more than 6 - 8 inches over more than 30% of surface. < BY Maintain vegetative control along banks of higoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on Impoundment's perimeter. Design, operate and maintain feed systems (e.g., .bunkers and troughs) to minimize the accumulation of.decaying wastage. ~Clean up spillage on a routine basis (e.g., 7-10 day interval during summer;.tS-30 day interval during winter). j3? Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site . and/or providing adequate containment (e.g ., covered bin for brewer's grain and similar higb .,mOiscu·re grain produces). 61"" Inspect for and remov~ or break up accumulated solids in filter. strips around feed storage as needed. . · "'••" Site Specific Practices I ' ~ --, •.',__/ ----------------( •• '- Source Cause BMPs to Coatrollnsectt. Site Specific Practices Animal Holding A~eas Dry Manure Handling S)'stcms • Accumulations of animal wastes and feed wastage · 0 Eliminate low areas that trap moisture along fences and other locations where waste accumulates and .. disturbance by animals is minimal. I::J Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and ~emovc or break up acc1lmulated solids as / needed). I • Accumulations of animal wastes 0 Remo~e spillage on a routine basis (e.g., 7 • 10 day interval during iummer; I S-30 day interval . during winter) where manure is loaded for land application or disposal. .0 Provide for adequate drainage around manure stockpiles. 0 Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more infonnation contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. AMIC • November ll, 1996, Page 2 i i .-· I 1,' I I I I I I I - I I I I I I ' I I 0 ~ 0 0 0 Mortality Management Methods (check which method(s) are being implemented) Burial three feet beneath the surface of rhe ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-168.7 Complete incineration In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December I 8, 1996 I I I I I I I I I I I I I I I I I I I IRRIGATION DESIGN CERTIFICATION FOR L&W AMMONS 6400 WEAN TO FEEDER June 19. 1997 I I I I I I I I I I I I I I I I I I I SPECIFICATIONS FOR THE LAND APPLICATION OF WASTEWATER IRRIGATION SYSTEM FOR MR. LARRY AND MR. WALTER AMMONS OF L&W FARMS; L&W FARMS IS A WEAN-fEEDER OPERATION, IN SAMPSON COUNTY CONTRACTOR FOR: PRESTAGE FARMS, INC OF CLINTON, NC. According to the data furnished by the owners Larry & Walter Ammons and Prestage Farms, INC., this is an operation that contains four wean to feeder buildings with 6400 capacity and one primary and one secondary storage lagoons. The annual PAN (Plant Available Nitrogen) produced by this particular operation will be 2918 pounds. Soil type on this farm in the area where wastewater will be applied is Wagram, in both fields #1 & #2. The Wagram series is a well drained Coastal Plain and terrace soils with thick sandy surface layers and friable loamy subsoil's. The permeability rate is between 2.0" and 6.0" per hour in the top twenty inches and between .6" and 2.0" per hour in the top 20 or 80 inches. The design precipitation rate, according to the NRCS Technical Guide on Soils in North Carolina, is .6" per hour on WaB with Bermudagrass- grazed as well as small grain-grazed cover. (NOTE: This recommendation is for typical irrigation, but we have designed the following design with wastewater application in mind, that is the explanation for the difference in the reconunended precipitation rates and the designed precipitation rates.) The Nutrient Management Plan, developed by Prestage Farms, INC., include a cropping system of Bermudagrass-grazed and Small grain-grazed. The total effective irrigated area as calculated by the Irrigation Plan designer is approximately 12.12 acres. The area at the ends and on the sides of the pulls will not receive uniform coverage during application. The effective area of irrigation is considered approximately 70 percent of the throw diameter of the chosen sprinkler. . The calculations made by Prestage Farms, INC. show that 12 acres of pasture land will utilize 3420 pounds of PAN. Since only pan will be generated annually, the 12.12 acres of pasture that can be effectively irrigated will be more than adequate. There should be adequate storage to allow time for application of the wastewater on the Bermudagrass- grazed from March through October and applications on the Small grain-grazed from September through April. After the system is in place and application becomes necessary, the manager needs to follow the waste management plan as it is written. The total amount of wastewater that needs to be removed from the lagoon will be based on the yearly rainfall amounts. Years where there is an unusually high rainfall amount, more water will need to be pumped and sprayed on the pasture land, to keep the lagoon levels within requirement. It is a good idea for the operators of this system to be familiar with average rainfalls for their particular regions. This can help in the scheduling of their land applications. These can be obtained at local extension offices or at NC State University. There are a number of places but these are two well known locations. I I I I I I I I I I I I I I I I I I I LAND APPLICATION SYSTEM: With our recommendation and the wants of the customer we have decided to use the ABI Hard Hose Traveler; model 75 AT 820. The machine is equipped with 820' of 2.5" poly hose, a Nelson 100 end gun with a .812" ring nozzle and will acconunodate all of the customers needs. This will take approximately 164 hours of pumping to remove the 1,167,360 gallons of wastewater produced by the animals. This can be broken down into 20.5; 8hr days. The arc angle setting of the sprinkler will be 270 •. The arc angle is set to achieve less than or equal to precipitation rates, the guns can be run at larger angles, but it is not reconunended to exceed 210·. These settings do not exceed the NRCS's recommended precipitation rate . The wetted diameter of the sprinkler is 260', the gpm is 118 gallons per minute, the pressure at the sprinkler is 70psi, and the effective diameter of the sprinkler throw is 182'. GPM r (Radius) w (Arc) = = = PRECIPITATION RATE: (calculations) Precipitation Rate (PR) 96.3x Q 360 ----=--x- 3.14 (.9 x r)2 w 118gpm 130' 270' PR = 96.3 X 118 360 ------x- 3.14 (.9 X 130)2 270 The travel lane spacing is 70 percent of the wetted diameter. Under different testing systems, 70 percent has been proven to be the best figure to use for the most uniform coverage. The travel lane spacing for this design is 260' x . 70 = 182'. The risers will be set 180 feet apart to accommodate for the joints of PVC pipe. The system should not be operated when wind conditions are lOmph or more. The best time to run is when winds are less than 5mph. The maximum precipitation rate of the irrigation equipment is not to exceed application rates stated earlier in this plan, and to achieve this rate the traveler should be run at"the following speed. I I I I I I I I I I I I I I I I I I I s 1.605 = Q = d = w = TRAVELER SPEED: (calculations) Speed = 1.605 X Q , dxw Traveler Speed Constant GaUons Per Minute Application depth Lane spacing s 1.605 X 118 .5 11 X 180 = 2.10 ftlmin A total of six hydrants will be required on the fann. The longest travel distance is 680' effective length and the shortest is 261' effective length. When the system is first started at the beginning of the travel lane, the cart should be allowed to remain in a stationary spot for a period of approximately 25 minutes to allow for complete coverage at the end of the travel Jane. This time may have to be adjusted in accordance with the days conditions. When the soil already has a higher moisture content than normal, then the time should be decreased. At all times the operator should be present with the machine during these time periods to prevent any run off or ponding of wastewater. Table 5 gives the times for each travel lane including 25 minutes prior to pulling. A pump which has a capacity of 118 gpm and can maintain a pressure of 116.52 psi (269.16 feet of head) will be needed. A diesel power unit with a centrifugal pump is our recommendation for this site. This gives the customer all of the specifications he needs with the reliability, ease of use, and mobility. The pump that we recommend is the Berkeley B2EQHH. Due to the higher pressure the system will be operatoring at, the efficiency of pump drops from approximately 70% down to about 55%. This loss in efficiency will increase the fuel consumption, but the lower cost of the complete unit out-weighs the added fuel cost. The operating range for the diesel engine is between 2800 and 3200 rpm. The engine that will be used in this application is a John Deere 40200, which has been used in similar applications and has proven to operate within all of the operators expectations. There is a ± 5 feet of elevation on the property, approximately 2% slope. Approximately 1600' of bell and gasketed 4" class 200 IPS PVC pipe will be needed for the underground system supply line. All supply lines will be 4". The hydrants will be constructed out of sch 80 fittings and class 200 pipe, this is to withstand any high water hammer. The top of the hydrants will be equipped with 4" ceramic butterfly valves, between two flanges and a 4" aluminum male circle lock adapter on top of the hydrant. Each end riser will be equipped with 2" sweep and 2 "air relief valve to allow any air in the line to escape without causing any damage to the line. I I I I I I I I I I I I I I I I I I I The pump shall be attached to the underground mainline with a 15' flex assembly, consisting of 15' of 4" lay flat flex hose and two 4" circle lock fittings. The end that hooks to the pump will have a male end, so that it can attach to the 4" fe~le on the pumping unit. The end going into the ground will have a female end to attach to the male side of a 4" aluminum 90 deg elbow which is locked onto the top of the hydrant whiCh is made like the field end riser, including male circle lock top, butterfly valve, 2" sweep, sch 80 pressure fittings, 2" air relief, 2" adjustable pressure relief, and a 0-200 isolated pressure gauge. A similar gauge will be at the traveler so the operator will be able to read the pressure at the pump as well as at the reel. The pipe will be installed with a minimum of 36" of cover over the pipe. This will prevent the pipeline from being struck by any agricultural equipment. When trenching the PVC pipe all manufacturers recommendations should be observed. Concrete thrust blocks should be poured at all tees , ells , gate valves, and end risers in the system. See table 4 for thrust block sizes and see attached specs for thrust block designs. At the pump there will be a Berkeley 3" x 4" discharge priming valve. This swing type valve will allow the operator to shutdown the system without the water draining back through the pump. The back pressure of the water in the line will operate the valve. There will be a diaphragm valve on the suction side of the pump to fill the pump and suction line when the operator starts up the system. At startup the underground line should not be filled any faster than 40 gpm. There is a 4" butterfly valve on the entry at the ground which will allow the operator to remove the pump from the site after shutdown and the valve will prevent the water in the line from draining out. I I I I I I I I I I I . I I I I I I I I FI = Q = D = L = c = TOTAL DYNAMIC HEAD: (calculations) NOTE: To account f~ rhte Total Dynamic Head the friction loss in the mainline as well as the traveler hose must be accounted for (see the below calculations) Friction Loss Gallons Per Minute Pipe Size Length of line Pipe Coefficient Mainline Calculations = [10.36].433 = 4.48 psi loss Traveler Hose Calculations: = [65.27].433 = 28.26 psi loss TOTAL DYNAMIC HEAD FOR THE COMPLETE SYSTEM: 70psi (spk pressure) + 28.26 (traveler hose loss) = 98.26 (traveler pressure) 98.26 X 2.31 = 226 .13 • Mainline Loss 10.36• Elevation Within Field = 5 .oo · Suction Lift = 8.00 • Fitting Loss = 5.oo · 5% Factor = 13.oo· TDH 267.49 • At Pump PSI = 259.49• or 115 .8psi or 112.3psi I I I I I I I I I I I I I I I I I I I APPLICATION OF WASTEWATER The run time to apply .5" of wastewater is given in Table S. The length of the travel lane will determine the length of time required. Another application of wastewater should not be applied until the last amount of wastewater has been used up through Evaptranspiration, (ET). If no rainfall occurs, that will nonnally range from three to five days. This may vary depending on the climate. The total amount of wastewater to be applied to the pastures should not exceed the nutrient (plant available nitrogen-PAN) requirements of the crop based on soil type. Each application of wastewater should be limited to a maximum rate per hour and no more than .5" per irrigation cycle. It is our recommendation that this is the maximum amount per cycle for Bennudagrass-grazed, and small grain-grazed. During times of excessive rainfall the amount that needs to be applied may be dramatiCally increased, due to added water in the lagoon. Accurate records should be maintained on the operating time for each traveler. The pressure at the pump, at the traveler, and at the gun should also be recorded to maintain accurate application rates. Forms for recording data can be found in the North Carolina Certification Training for Operators of Animal Waste Systems Manual, that each applicant received when they took part in the certification training. Pumping should occur as much as possible during the daylight hours. Running at night should be avoided, when possible. Again it is very important not to run the systems when winds are more than 10 mph. At the beginning of each operation the pressures need to be checked against the parameters as laid out in this design. If by some chance they do not match up, shutdown the system and make the proper adjustments . The specifications must be followed exactly to prevent potential runoff and ponding. Pumping should never occur during rainy periods or when the ground is saturated. The operator will be held responsible for choosing the proper times to irrigate. Refer to the attached spec sheet on when to irrigate. The operator should be on site when the system is running. It is also highly recommended to conduct annual calibrations of your equipment. With the data recorded at each operation and information provided in this design the operator can take a few easy steps to ensure that the system is operating as it was originally designed. PIPE INSTALLATION: All of the pipe will be bell and gasket Class 200, IPS, PVC plastic pipe and the fittings will be gasketed as like the ones manufactured by Harco. The hydrants will be made out of sch 80 slip fittings, with class 200 PVC Pipe. Again as stated earlier, the pipe will have a minimum of 36" of cover to prevent the pipeline from any damage. Concrete Thrust blocks will be poured at ells, tees, and end hydrants (See attached material for specifications and design.) The thrust blocks are poured in place to prevent the line from separating at any of the joints. It is very important that the thrust blocks be poured in undistrubed earth this will prevent the pressure on the line from moving the thrust block itself. After the line has been laid it should be covered up and compacted to prevent any runoff of cover dirt and soft spots above the line. I I I I I I I I 1- I I I I I I I I I I TABLE 2-IRRIGATION LAYOUT APPLYING IRRIGATION TO THE BERMUDA GRASS AND SMALL GRAIN COVER FIELD# Hyd# Trvler PR Speed Rate TRCT 2816 FLD#1 a 2.1 0.35 b 2.1 0.35 c 2.1 0.35 FLD#2 a 2.1 0.35 b 2.1 0.35 c 2.1 0.35 Eff EfT Wetted Nozzle Width Lgnth Dia Size 180 461 260 0.812 180 411 260 0.812 180 261 260 0.812 180 680 260 0.812 180 300 260 0.812 180 520 260 0.812 BRAKE HORSEPOWER (Calculations) BHP = Qx TDH 3960xEFF 118x 267.49 ;;; 3960 X .55 = 14.49 BHP PSI@ PSI@ Arc Wetted Gun Reel Reel Acres 70 98.26 270 1.90 70 98.26 270 1.70 70 98.26 270 1.08 70 98.26 270 2.81 70 98.26 270 2.48 70 98.26 270 2.15 TOTA~ 12.12 I I I I I I I I I I I I I I I I I I I MAINTENANCE: There should be no land application of wastewater during freezing temperatures . The pump, the above ground portion of the discharge pipe and the suction line should be drained during freezing temperatures, to avoid ruptures. The risers should be drained to approximately one foot below the surface during freezing temperatures. Any liquid in the underground pipe should be protected from freezing. Check all valves, pressure relieves, gauges, and hydrant tops at least two to three times a year to make sure they are operating properly. Make sure none of these are leaking or have any malfunctioning parts. The pump should be well maintained and greased properly, (refer to the operators manual for basic pump maintenance.) The engine must be serviced regularly with oil, coolant, and lubrication (refer to the engine operators manual for instructions). The traveler also needs regular maintenance. Inspection of the traveler and all of it's moving parts needs to be made before each startup. (Refer to the traveler operators manual for proper maintenance .) It is a good idea to wash the traveler and pump down periodically to reduce corrosion. When the pump is removed from the system, make sure the butterfly valve on the system is closed to prevent anything from getting into the pipeline. At every startup check for leaks and make sure the line holds a constant pressure. If a leak is found, shut the system down and do not operate again until it can be repaired. When any of the equipment is not in use, try to store it out of the direct sunlight, especially the traveling gun, because the sun can cause damage to the poly pipe over a long period of time. FIELD# SLP TRCT 2816 Fld #1 2% TRCT 2816 Fld #2 2% Landowner/Operator: County: TABLE 1-FIELD SPECIFICATIONS SOIL CROP TYPE WaB Bermudagrass/Small Grain WaB Bermudagrass/Small Grain APP MAXAPP IRR RATE PER CYC ACRES 0 .6 0.96 4 .99 0 .6 0.96 7.44 Larry and Walter Ammons Sampson County I I I I I I I I .I I I I I I I I I I I TABLE 3 -TRAVELING GUN SETIINGS TRAVELING GUN SETTING FLOW RATE OF SPRINKLER (gpm) 118' OPERATING PSI AT PUMP 112.3 DESIGN PRECIPITATION RATE 0.35 HOSE LENGTH 820 SPEED COMPENSATION MECHANICAL PUMP TYPE ENGINE HORSE POWER REQ'D 14.49 CONCRETE THRUSTBLOCKS: (calculations) 90 deg elbow 23 X 150 = 3450/1500 45 deg elbow 12.4 X 150 = 1860/1500 Tee/Dead end 16.2 X 150 = 2430/1500 Gate Vlve 16.2 X 150 = . 2430/1500 Gmd Entry 29.9 X 150 = 4485/1500 Solid-Set Irrigation = 2.30 sq ft = 1.24. sq ft = 1.62 sq ft = 1.62 sq ft = 2.99 sq ft I I I I I I I I I I I I I I I I I I I TABLE 4 -THRUST BLOCK SPECIFICATIONS LOCATION 90 DEG ELBOW DEAD END TEE TEE 45 DEG ELBOW GATE VALVE GROUND ENTRY -THRUST BLOCK AREA (sq/ft) \ TRAVEL TIME PER PULL: (calculations) 4801 Pull = ( 480 + 25) l 60 2.10 = 253.57/60 = 4.23 hrs 2.30 1.62 1.62 1.24 1.62 2.99 TABLE 5 -TIME PERIOD TO APPLY WATER PER LANE: LANE LANE LENGTH HRS la 461 4.08 lb 411 3.68 1c 261 2.49 2a 680 5.80 2b 600 5.18 2c 520 4.54 I I I I I I I I I I I I I I I I I I I VELOCITY IN PVC PIPE: The manufacturers of PVC pipe recorrunend that the velocity of the water traveling through the pipe remain less than. or equal to 5 ft/sec. In this design the velocity is 3.01 ft/sec. This is a safe velocity to operate the system. . Q v D = = = GPM VELOCITY: (calcuiaJions) V = Q X .408 D2 Velocity Diameter Of Pipe v 118 X .408 42 V = 3.01 Ft/sec *NOTE: The design is based on infonnation obtained from the Owner, Revelle Agri-Products and Prestage Farms, INC. I I I ,.J . I~ I " "l • ~t .~ . : .. :~-.· ·'I I ,I f'-1 ~l· X IRRIGATION DESIGN L&-W AMMONS 6400 WEAN TO FEEDER SCALE: 1" = 660' LEGEND • .. ' I )( , ' . , 4" PVC MAIN LINE & LINE RISER PULL LANE PUMP LOCATION THRUST BLOCK LOCATION WELL ~,,:::"F:~:~:%>~:;: ... i~· I) THRUST BLOCKI NG SII ,..Ll . llE P~OVIDED AT All BENDS. TEES. DEA D ENDS AND OTI IER SPECI,._l. FITTINGS WlllCII REQUIRE RESTRAINI NG . I Prepared by : Date: M . F loyd Ad ams , P.E. June 19. 199 7 ·, 2) MAINUNE PI PE AND LATER,._l Slt.~LI. DE 4" SCHEDULE -40 PR 220 AND SHALL BE BURIED TO II,_ VE ,._ T LEA~I 3 FEET Of COVER. 3) EAOI HYDRA NT SHAIJ ... BE £QUIPPED WITH AN .-\IR VACUUM RELEASE VALVE. I I TRAVELERS ()w·, e monuf~re our travelers I .. . with o fully welded reel and main chassis using heavy duty tubular steel and with high quality engi- 1 neering to ensure our machines will withstand the hardest working condi- tions for many years. I ABI Slurrigotor provides a mean to dis- tribute wastewater on land economical- ly. with low labor requirement. uniform I pollutants and hydraulic application. and clog free operation. They ore also .. ;·. adoptable to Irregular field shape and topography and can I easily be moved from one site to the other. Our wide range In sprinkler gun selection onows us to meet Federal/State design criter1o in the land oppUcatlon of wastewater. I Our simple yet reliable engine-drive features a 5.5 hp Honda gas engine. Iorge capacity fuel tonk and oversized two speed gearbox to power the unit. The speed regulatio n is I I MACHINE TYPE 63AT 720 :f ) 63AT 1050 ··. 70AT 870 -f"' (is AT siD I 90AT 870 90AT984 9QAT 12[)9 110AT 1050 llOAT 1180 110AT 1312 120AT 1050 120AT 1250 125 AT 984 12SAT 1250 HOSE LENGTH (fl) ·no 1050 870 <:@:> 870 . 984 1250 1050 1180 1312 1050 1250 984 1250 WETTED HOSE LENGTH HOSE I.D. (FT) (INS) 820 2.1 1150 2.1 970 2.4 920 CE:> 1000 3.0 111 5 3.0 1370 3 .0 1170 3 .7 1300 3.7 1430 3.7 1210 4 .0 1410 4.0 1150 4.2 1410 4.1 computer controUed to give 99% accu- racy in travel speed ond an exact application of liquid -no guess work needed here over how much is being applied. We galvanize the cart. the stabilizer legs and oil the supply fittings to ensure corrosion will not effect your invest- ments In quality equipment. To ensure that the correct machine for your operation is selected we man- ufacture 15 different models-suitable for flows of between tD to 6(X) gallons per minute and with hose lengths from 720 ft . up to 1312 ft. We also manufacture travelers with a unique slurry turbine. This unit enables the traveler to operate without on engine using the waste water to rotate the turbine and wind-in the hose. A simple automatic speed compensation unit ensures accurate puJJ-in speeds and waste water application rates. LANE SPACINGS ACRES PER PULL FLOW NELSON GUN TYPE (Fl) CGPM) 180 3.39 180 SR 100 180 4.75 150 SR 100 180 4 .00 180 SR 100 210 4.43 200 CSR100~ 240 5.51 340 SR150 240 6 .14 330 SR150 240 7.54 275 SR150 270 7.25 445 SR150 270 8.05 425 SR150 270 8 .86 415 SR150 300 8.33 555 SR 150 300 9.71 515 SR 150 330 8.71 630 SR200 33 0 9.71 555 SR 150 I I I GUNS/SPRINKLERS I I 0 ur lightweight aluminum guns ore available in flows from 40-1cxx:l g pm and either full or port-circle. Th e y con be mounted on tripods, permanent riser pipes for solid set wastewater disposal systems or on our travelers for reliable and uniform applic ations. ;_.L. ,r- ~~~ ~-. .- I II .. •7 let• 57 :102" • m· I'll 222' •• Z30' lCD -, . _. 1M ~ 511 2111' .. 2t5' ,. 2ZI' ., 23!1' tall -.. ~ r. 1311 -131 ID !15 215' • ttl' .. -.. -110 111fT .. rifT IG -... ID ID =· 1$ 2X' .. _. IOJ ar 131 -.. 2D' t!IIJ -117 II Ill ,.. ::»' ,.. :.r .. _. 110 2n' tll -... -181 ,. ,.. I ID a 2a' a -1CID 2111' ,, ar 1:11 -1!15 -tl'!l )1S lilt 1111 12 m· ., -1118 _. lz:l ar tU :ar IG 3W 181 32!1' ltl I -I ....... ,.,.... I Alifta 11lr 1r-••:r' 1 -.. .-I -.--... flU" GPY DIA co-ou. 22!T 81 225' tOO 230' 115 2«1' 129 2SO' 150 255' 167 I ~~ 81 235' 96 240' 110 245' 125 260' 141 270' 164 275' 1113 2111T I &.0 ._. 11.1 1'011 ua 21.0 7tJI 1m 2U 718 1.10 21-' n~ &all 81 245' 104 2Sa'· ~ 135 275' 152 290' 1n 295' 1118 300' U7 20..0 ~... ~.-24.0 71.7 1BJ 27.• 79.7 8.65 JU au 1.61 )4 ~.0 94 255' 111 265' 127 275' 145 215' 1113 300' let 3015' 211 315' 265' 117 275' . 134 215' 154 295' 113 310' 201 315' 224 325' LO ll 10 21.1 ,_, '.JQ 28.2 112.7 Ul 311.0 ~, ,_.l ..... , IQJI lt 270' 124 280' 142 295' 162 3015' 182 320' 212 325' 236 335' 1.0 ILY 217 U.O ,7.11 lL1 ~D •.oo lU 1M ru •• n.a 11.~ 4 t -- I 1111 liD I 110 275' 130 2!10' 14!11 3015' 170 315' 1!111 325' 222 335' 248 ~-LO 7.D& lS.l ... 1 Ul :XU 81~ U2lUN.3 1Ut ll..t tl7..l IU .. I I Ill ;I 100 250' 130 27fT 165 2!10' J i lT 25! 330' 300 .345' liD 2115' 143 285' 182 305' 325' 275 .345" 330 31!5' ---21111' 1!15 300' ,,, 3211' 3411" 2!115 3liO' 3S5 310' 2!10' 165 310' 210 335' JS5' 3t5 37S' 311) 3116' ·~ 300' 175 3211' 223 .345' 315' 335 3'J/J' 4011 410' ~~f) 143 1115 33IT 235 355' 37S' 355 4DIT 425 4211' ·~< 150 3411' 315' 3116' 370 410' 4G 430' m· I I·~ ~ ~ :';! GI'U DtA GPU D ... Gftl CIA I 100 2ol$' 130 265. 16$ 285' 205 300' 25! 3211' liD 260' 143 21111' 182 300' 225 315" 275 335' 330 .350' 385 3M' I 4.0 -1.85 2•.7 11..0 UflUI ... O IU 4CU 10.0 13.9 511.0 "-0 tJ.O 11.1 120 270' 1!15 2!10' 197 310' 245 330' 2t5 350' 3S5 365' 415 380' u ·-zu .,_. '·"' ~ ..... •u~r..• 1U S.O JOt ti.O U• 1211 2110' 165 300' 210 3211' 2'111 3411' 315 l60' 311) 380' 4G 395' " 1.-l$ lCU lll7 10 .• 3!1.2 91.l 11.8 d.7 tCO 17.0 &1.3 101 20.1 14'i ·~ 290' l7S 310' 223 330' 275 350' 335 370' -JliO' 41S -· ··-· 4)_4 91.0 ,.., 516 101 , •.• 66.1 110 1:U IO.t II 100 I 143 380' 425 400' 70 t.a. lU t•.~ I JOO' 1115 320' 235 340' 2!111 3110' 355 500 415' 110 150 310' 350' 3015 370' 37D 3'J/J' 445 410' 525 42S' 1.0 9.1111 JO.t IS.• 12.6 4!t.l.101 IS.I 57.3 IDI ••·' ro• ••• 24.0 &IU 19$ 330' 247 120 157 315' 2114 335' 2511 380' 3211 380' 3115 400' 4&5 4211' 545 435' t.O ICll 3U t1 11.l 4..0 fOl •Ueo.e 11:) 20.9 1'5..1 t1t ~91.1 I *" • I I t) •• ~I 250 340. r 330 370' I 3115 J90" ... s 410' SIS 42S' 270 Jss· I 1~'\ Jlls· J ••5 oos· .., 42S' = UO' 630 ·~· aoo· us •20' SIS 040' 590 •55' 675 •ro· I 1!05 •go- 415" ••s "-ls· 545 •!15· 625 ••o· 715 qs· !!15 5()5• I • ,;0 I ... .,... I ._, •2S' r 500 us· SIS 465. 6liO qo· 755 500. 900 s20· 340 •oo· ••5 os· 525 •ss· 60S HS' J us •90· 790 sto· ~ SlS' 120 JSS '10 ! ~5 us· 545 465. 630 .115. 725 soo· !25 52CY ~ 5•s· IJO l70 ~·~· ! 41S •50· ~ •ro· 6!15 ·go· 7~S 505. 1160 525' 1025 s50· I IJ BERKELEY PUMPS TYPE· "8" RATING CURVES ENGINE DRIVE-: CURVE OAT£ PAGE 4117 1-27-89 O.S1 SUPERSEDES Curve4117 Pa O.S1 Dated 9-1-88 II ···------~:::::c..:::.:::~:::::c:.I:.:::~:: .. ::::L-::1::02:6::: ... :::: .. :::L:_:l:0:2:6:::::::::::::::::::::VA::R:IO:U::S:::.,::~::::::::::~::~----- I I I I I I lt1 I I I I I I I ...,_,-C.I. ~-11-1802 _...,__ H-1802-9'" full f.O.aa..---• --!lr'--u.,.;,.....w.,_..., __ .,....., liM• -c . . . . . --. -. . -~-.... ~-~ ·t+~:r ------·"-·-····-·-------.;.__,.., +~ -~ ·t·: ·-~-+ .. ;. ·!--·-T . . :--+· .... ~ t+rt -~.~.;..;. ___ _,_ _______ .., ~---· ---·--- .,.,. • 'M"' !'--~.:: -:·-7 . • . mr . . . . +-w~ .:::.::: . : ::::.-·-· .. ------~--~-·T-H+ .!:!:1:!. ---t· --·-__ .. __ _. ...... ___ .. _ ... :ritZ· -:i-f-i-f· _.-:-~·'-·•--: :-~ ' ' .·H ·r .... !"-· .f.;+.:. . .;..;.~ ..... ,..--~-·--·-···-· ----·-. .;. .......... ---· -· -·---~ ~ ~~-t ~-.,.. . . . . lJH' ~-~-r--·t-,·--~--------., ................... ·-···-··· ·--·--· ---···-· ----------· -· 5 J:"'i:~r-!;:-;: ~~r;-~:-=~~~~-~~:~:~~~ .. ~~-::~--~~--~~-;~r~~~-?~-~~-;-l:;l·r.$-/.;:.~~~-f~~-.. ~~i-=_~:-~~~:;~~:~~:;~~-~~-~~ .. ~~:-~i-~~~~~~:~~-:~f:~!~~~:~;~·;_~-~t-;;--~·;:b;::·::_r·;;;~-:~~:;-::~-;;f:~---~~_:.;;~·t::~1~;-.. :-~::-~~;==i;--i~:. ;~~;-~~~~~,: ~~~::~:~~~ ~25 Sl a ~ s~~~~~~~~-4~~~~~r-~~~~~~~~==~~~~==+=~ ~~~~e~~~§~~~~~~~~~.-1Wrt~:t~~·+~~t-"-~--~7-~·-~-i-~-~--~-~~--~~--j·i· ~~-~-1-Ti·· ~--~+~ .... ~-~+~-... i:--~·-[; -i+i--~-:--~-I-~!-·~-~-1 .. ·~-:--~---~-~+~-~--~---~-~-:-~~-~-~-~~-~~~~~~ f+-r · T:+ .,.-:-_,... ·r ~~~ "t:.'§J!·I· .:i:~-,.~-::t:r.-r·· •· --~· -~-~;:::· ·!·-···---,-~---·r--... ---. tva +:+ ·:·~"t· .r::•:: :t~ +,-.::~~ t~~-: -+:P.~ -f +;:7. ·t:ftt!·. -;_~~-:· :·.::-r1: .t:::::: ·;.:-'"'_: '!.,.::-- 0 so 100 150 200 2SO 300 ~·u.a.GAUOIIIa ........ C-8610 --T-1355 ..-. c-8576 -4-17-80 -B-18-80 Da82ZQM C-8573 -- / T-3753 ~/II!ITY 1111 u.a. GAUOMa Nit ....n -C-8.513-7•31-79 ~~eo 12-1-10 - -·-- - - - - - - - - - - --· - - - 4" FL X 4H MCL ALUMINUM ADPT 4H CERAMIC BUTTERFLY VALV E -e;=~5=---4H SCH · 80 P VC FLANGE 4-30-97 G. MANNING 4x4x4x36 sch 80 lN T PVC Rl SER ------------------- 2" AIR REL IEr VALVE 4" 200 CLASS PVC PIPE 4x4 sch 80 PVC 90 deg elbow CSXS 4-30-97 IG. MANNING 4x4x2x36 sch 80 END PVC RISER I DAVID D. DAVIS and ASSOCIATES I ,L .. r ' • j j -I I I I I I I l r -·) '-.... · I ' I Safe Filling Rates .For Mainline Pipe It is very important when filling an empty or near empty mainline not to exceed velocities of 0.5 to 1.0 feet per second. Filling a mainline · faster than 1.0 fps may not allow the air i n the pipe to be properly evacuated . Therefore the following chart indicates the approximate maximum f·:ll rate (GPM) for most PVC, AC and ductile iron pipe . lines. Nominal · Maximum Diameter-Fill Rate- Inches (gem> 2 11 2~ 15 3 ·24 4 40 6 80 8 150 10 250 12 350 14 475 16 620 18 78G 20 980 24 1400 Pump . Stations should be selected that will allow the f.ill rate to be adjusted accordingly. The fill rate can be increased at a r~te of one (1) gpm every two or three seconds. This amounts to an average increase of 30 gpm every minute during a refill operation. It is necessary to use a "refill procedure " anytime a mainline has drained down by 10% of its volume capacity . I I I I I I I I I I I I I I I I I I I 12-81 FIGURE 3: CoefflcJent of Flow Pipe C-Value Old Steel 100 Aluminum -with couplers 120 Cement Asbestos 140 Plastic \ 150 As you can see, this formula is quite complicated. Figure 4 is a chart showing pressure losses and velocity for various pipe sizes at various gaJionages (NOTE; Chart is for class 160 PVC with a C VaJue of 150). ·EXAMPLE: Pipe = PVC (Class 160) Size = 10" GPM = 1000 GPM Length of Mainline = 1300' From the chart, we find the PSI loss per 100' = .21 x 13oo·· = 2.73 PSI over 1300' of run 100 Head = 2.73 x 2.31 = 6.28' of head over 1300' of run Velocity (V) = 4.15 ft/second . We can use the chart along with the conversion factors list on Figure 4 to determine friction loss for steel, aluminum and asbestos cement. · EXAMPLE:· Pipe= Steel Size= 10" GPM = 1000 Length = 1300' Friction Joss in 1300' PVC = 2.73 PSI = 6.30' head Factor for steel x2.12 x2.12 Friction loss for 1300' of steel = 5.78 PSI or 13.36' head Velocity (V) = 4.15'/sec. (sameas PVC in previous example) A RainBird slide rule makes this determination very rapidly without need for calculation. After obtaining the friction Joss · per 100 foot of pipe and multiplying this by the feet of pipe divid- ed by 100, the total pipeline friction loss is known and can be used in the total head determina- tion. as well as compared economically for proper pipe size. You may incur instances where either the chart in Figure 4 or the Rain Bird slide rule cannot be used. It will then be necessary to calculate the friction Joss and velocity. To do this, use the formula in Figure 5. 2-8 I I I I I I I I I I I I MAINLINE REQUIREMENTS1 The connecting link between the pump and the irrigation system is the mainline. Mainline material is normaJiy steel, aluminum with couplers, cement asbestos or plastic. Sizes can range from 5" to 48"· plus. The following information may be used as a guide. Please consult with manufacturer for specific design and installation information. Generally with center pivot, a water source at the pivot is most convenient. When water is unavail- able at the pivot, a mainline pipe is often used to connect the pivot to the water supply. To avoid in- terference with farm operations and drive unit crossing, the mainline is generally buried. . ~e ~roper size of mainline is a decis~n of economics .. Whenever the yearfy cost of owning a larger prpe srze 1s greater than the yearfy pumpmg cost for pumpmg through the next smaller pipe size; then one should use the smaller size pipe. A good rule of thumb would be not to exceed a velocity of water in the pipe of five (5) feet per second. Water velocity in feet per second in a pipe can be determined by the following formula: Mainline Water Velocity V = (0 .408) (GPM) Q2 Where V = velocity in feet per second, GPM = gallons per minute, and 0 = inside diameter of circular conduit in inches'. Pipe thickness or class should be selected to handle the highest pressures likely to be enco.untered. Because of the variable pressure operation of the corner system, the mainline pipe should be designed to operate at a ·pressure of 30-40 PSI greater th~n the seleCted pivot pressure. The selection of flat pump curves will be helpful in reducing the pressure fluctuations with the corner system. FRICTION LOSS IN PIPE Water flowing ·in a pipeline is always accompanied by a loss of pressure due to friction. The degree or amount of loss depends on the smoothness of the Inside of the pipe walls, the diameter of the pipe, the velocity, the quantity of water flowing in the pipe. I Friction factors of pipe are determined by experiments. Every type of material pipe is made from (steel, PVC, etc.} has different friction · loss characteristics. I The Hazen and Williams formula is the basis for many friction Joss calculations. Friction loss (F) is in units of "feet per 100 foot of pipe." Dividing by 2.31, friction loss is converted to "PSI per 100 foot of pipe." I 1~ .2oa3(W) ·a1.85 I F- 04.8655 Where: I I c· = friction factor for various pipes (Figure 3) Q = GPM of flow D -pipe diameter in inches F = teet . of head per 100 foot of pipe 11rrigation Short Course 1976 I Bob Mulliner Irrigation Consultant Hastings, Nebraska *Coefficient of Flow I ~ (' Water Hammer Size A v Q Q Water Hammer I · sg.ft. ft./sec. C.F.S. G.P,M, PSI-1.000'-1 sec~ . 2 " 0.0262 5 0.131 59 350 I 4" 0.0941 5 0.471 211 350 6" 0.2039 5 1.020 457 350 I 8" 0.3457 5 1.729 774 350 10" 0.5372 5 2 .686 1.203 350 12" 0.7556 5 3.778 1,693 350. I 15" 1.1547 5 5 .773 2.586 350 I where : p = Pressure Rise (PSI) above static pressure V= Vei!Jcity (ftJsec. I L = Length of pipe ahead· of the valve causing the hammer (ft.) T = Time required to close the valve (sec.) I P = 0 .070 VL/T p = 0.070 5(1,000)/J P = 350 psi above static pressure 'I I Water Hammer vs. Velocity I Si ze A sq fr v fr/sec. 0 cfc; 0 gpm Water Hammer I 6" 0.2039 0 .2039 91 70 2 0.4078 183 140 I 3 0.6117 274 2 10 ~ 0.8156 365 280 I 5 1.0195 457 350 6 1.2234 548 420 I 7 1.4273 639 490 8 1.6312 731 560 I 9 1.8351 822 630 10 2.0390 . 913 700 I l t • I i ! I INSTALLATION ~iamond Agriculturnl PVC Pipe shouJd be assembled and instaUed with uniform and continuous support from a fmn base in accordance with the installation procedures provided in ASTM 02321. and the lnsrallaJion Guide for PVC Water Pip~ (a "pocket-sized" edition is available from your representative or from Diamond Plastics Corporation.) I I I I I I I Embedment materials are to be in accordance with soil . classifications listed under Unified Soil Classification System. ASTM 02487 and ASTM 02488. Tc assemble. cleun mating surfaces of the bell. spigot. and gasket. Apply gasket lubricant (furnished by Di:unond Plastics Corporation) to the entire spigot end up to the reference m:1rk . Also. apply lubricant to the contact swface of the gasket. With the pipe in straight alignment. push the spigot into the bell up to the insertion line. If a pry bar is used to apply force, the pipe should be protected by placing a board between the bar and the pipe. If normtll force does nor complete the joint. disassemble the joint :1nd examine the parts to m:1ke certian they arc free of obstructions. Visually inspect the completed joint to insure the gasket has not been dislodged. I Table 5. ·'PPRUXn1ATE Gl:IDE rOR ESTI~tATED RANCE OF DECREE OF C:O~IPAl.TIOS \'ERSl:S E~tBED:\1E!IiT CLASS AND :\1ET11UD I I I I ll OF PLAt:£~1£!\T AS PERCE. ... T OF STANDARD PROC."TOR D£~sm· OR RELAn\'E DENSITY• FOR c;RA~l:LAR ~tA Tt:RIALS l"C PARENTHESIS•• CLASS OF E~IBED~t£ST I II Ill IV M--F.-.G~ \14 l"ElUAL OESCRIJPnOS ~ ~-Cnod lohaai·G<aa .\tllaWJ So>oll. C1coot Soot• s..l• ()pumum mnt"-''we ~"'Dnnmm ~It 9-1! .. ,. t>-.10 bmta ~ ol dty '-OJN Sool c.,..,.,._~"-.. ~ ol,..... tar Rclal..-:1 c.-.,._ {"-· ~ """"-9).100 .,.,00 n-1110 ~too ·•~r (73-lrtl\ tiG-1001 O....rll!'-11).91 ~ tl).9j 75-90 ......... (!61}1 ~ C-o,·..,_ 1().91 IIMS 1!6711 ,coc Hlnd~ ~110 ~~·· H"""~>~DC> !6110 60-111 ~7S .~ Do.mp t6RO I'A»> ~ (11).73 (oii).CO> .~ A:cbanc dtA'-4, '' 1V11Q1 aa ~·· n .• ~ UZ.Ir t.:t¥tJ ~~ ~ .,.....,~ ru.dt-dr(M!Uet ·~ pWra:at .... liD ~ &Ju"OuCb "~ "'nllocHOt 10ol <amot.obtoo ood<fl<f'<N Cl.wft o1 ""1. Thr-" .-,Ito ........ 1..-l>n« ftolios .-.n. r C'CClnut,C'nocd Ia on.. In u...:. ~~~ «s..p llr~WI lohc1uld k drew~ by &be' Cft...,.ecr for ip:'( I( •Od' .ll. '"'"t"'hr mn.u uu cont.t'"' SOIL c:uu 1:1...' S..• 0.0. II S....•• rhn Ut S.....••• C1.., IV !leeh Ct.&u\"S.... son. 'I'TPI: "" (7 sw Sl' r.w <..:' SN SC' ... Cl. \1M ot <L '" IIEIC'IIrTIOS .,.. liiATF.IIIAL a..uslnC,UlOS .. _ ....... .,__... ..... ,.r. -....... _, __ •· ...... -................. ....,. .. _______ ~---..... ---- .......... .,...... .... , ..... ..-.----.. ...... _,..... .'fill\ .. ~., c-.,__ ...... -,_._ .. ~-........ ·~--.. ..... ,.. ~·· ..._. Clo-. ....................... , ......... _ ........... __ r..n ""---...,., ........... .__. .. ,_ ' ............. ~.,.._,.._H.. !'I•J _.. .. o. ... Well ........... .,.......,.. ............. -.... w.r *-·"" ....... ._ ,__....,...._ • ...,. .,._,~.,._......., .. .._ .lll~c C"k~ -.,..---..-------__ ....... _ ,_~ .... 4-... ~ ..... ~.......,.. ... ~ !llt.....-r t"k• ~ .................... ""' ..................... ·-lllf ..... ..,._.,._ ................ ,......,....... .... ,._.... 0..,.,. .,.-.rk.,.... ~ ...... ..._. ~---............. ...,. ........ ~ ............... --~~~~~ .... .._..-H-3-....... ~ s.-, ................ ~ ......... ~"""'"'~·, ...... ~ ....... _....~ ........... .-.. .. :-w~ ...... . n.,.., ............ ~ _..._. ....... ~-. ... -........ ,__ .......... j ................ ........,.._ ... .:art._.. .... ,_ ..._......, ~ .. ~ ,., ... n... . ...., • ...-a..., •-~ I -.-.1 ..,_ '"' • ka. ~ ............. V11 ,.... .)» ...... ....,_ c-a.,..t .,_ ........... .,.,......,._ ,,.~.._ .................. ••41:--'"'-.... ~. , ....... k•dlft. ~ ... ~.-.-...... ~ .............. .-.-... .... !~-:···-···· ...,._ ................................ ·-.. -.~-o ..... ~ .......... _.. .. ·~ .... f'"MI' ... jOti !lf"l •• -............ l'o• ~·· ........ .., ·---.ctlr't .t ..... r'4'<'4a•"· f• ..:La"' ~a.-; (tr_., U.""' ·"'• -v .. : •• ,_.,......,...:ot...,.. .. Clrf_...,.. ... _,_...-,.~,.el._,........., ,...,......._ "r: ..... , ... ,.,..._.,.....s.·.:.··--- (lt.-dlft ........... ,.,. ........ L ...... ._.PI..,...._ ~111 ._"' •• _.,... ...... ...,... rr I,__ ___ .. ,..,_,..,.....,. ~we .,._..,_., • AS1'M D JU"J. ~ '-0..1 ~..e..~_. ............. "-''nil) :•:J lA ~ ... AS1')4 U JUJ.Ial .... ~,... S. .:nl ..... I• --~ __. ASTM D l-&17. ,... •• '"' ... t .!' ,.__, S.. :rwt ._....., t~a .,. • ...,......_., ...... C"l-....clic--.. "'--~ .tn.. U ._-I C1aN lU. The haunching :1re3 is most impol13nt to the support of PVC pipe. For good support. the h3unching area should be compacted to the densities given in the Long Term Deflection Owt. Figure Z. I I I I I I I I I I I I I I I I I I I 1Z-fl1 CONSTRUcnoN OF THRUST BLOCKS Thrust blocks are anchors placed · between pipe or fittings and the solid trench wall. They can be constructed from available lumber if braced properly. However, the recommended blocking is concrete which is calculated to have a compres- sion strength of 2,000 pounds per square inch. The mixture is one part cement, two parts washed sand and five parts gravel. , . Thrust blocks should be constructed so the bearing surface is in direct line with the major force created by the pipe or fitting. See diagram. The earth bearing surface should be undis- turbed. Only the simplest of forms is required. Typical thrust block installations are shown in Figure 8. · FIGURE 8 2-16 ( I I I I I I I I I I I I I I I I THRUSTBLOCKS3 . Thrust blocking prevents main line from moving when the pressure load is applfed. In ef- ·tect, the thrust block transfers the load from the pipe to a wider load bearing surface.-Thrust blocks are required where ffttlngs are used to change the direction (I.e., at all ties, elbows, wyes, caps, vaJves, hydrants and reducers) of the pipeline. The tf:lrust backing must be formed against a solid trench wall and these fitting areas must be e).Ccavated by hand because mechanical equipment will damage the bearing surface of the trench wall. · . The size and type of thrust block depends on pipe size, line pressure, type of fitting, degree of bend and type of soil. In most cases, the size and type of thrust block will be determined by the engineer. Thrust block size may be calculated by the procedures shown: STEP 1. Multiply the pipe pressure by the appropriate value shown in the followi~g table to get pounds thrust per psi working pressure. Dead End goo 450 22"h 0 Pipe Line or Tee Bbow Bbow Elbow 1Yz " 2.94 4.16 2.25 1.15 2 .. 4.56 6.45 3.50 1.78 2Vz" 6.65 9.40 5.10 2.60 3 " 9.80 13.9 7.51 3.82 3Vz" 12.8 18.1 9.81 4.99 4 .. 16.2 23.0 12.4 6.31 5 It 24.7 35.0 18.9 9.63 6 " 34.8 49.2 26.7 13.6 8 It 59.0 83.5 45.2 23.0 . 10 It . 91.5 130.0 70.0 35.8 12 " 129.0 182.0 98.5 50.3 STEP 2. Determine the bearing strength of the soil from the table below: Soils and Safe Bearing loads lbs. Sq. Ft. Sound Shale 10,000 Cemented Gravel and .Sand difficult to pick 4,000 Coarse and fine compact Sand 3,000 Medium Clay • Can be spaded 2,000 Soft Clay 1,000 Muck 0 I STEP 3. Divide the total thrust obtained In Step 1 by the bearing strength of the soil; this gives · the square feet of area needed. I 3 Certain Teed and Installation I Code 40-22-16H 5/1175 2 -15 12 .. 1 I I I I I I I I I I I I I I I I I I I Animal Waste Management Systems Start &a.8110oan Ill' ... IPQIIII ...... .......,.,.~ ...... a.---- (F.-a SIU:ZS,... Uhaur_, ~------~-------, Ya ~---Yn----~----vn----~ Yu -'111a11111'1Wpet,... ... or_,~ -ID~coan.s -.,.,..llftlll Fig. 5-1. Nlllrimt managmrmt and irrigation scbttblling ckcision-making flO'U!Chart. Basic Soil-Water Relationships Before attempting to me2SUre or estimate soil-water content, you should understand some basic soil-water relationships. Important terms you should be • I Cbaprer >: rroper Apptzcarzon oj Liquu:t.~tmmat Wasc~Lype .l'i I ( I \. ·I Table 5--4 . U se of the checkbook method for irri~cm schedulias {!!!tis! location l. I PAW I iD Water Addi!iGDJ Watcri.ossa soil Date Ustan of Daily IWD&l1 hriptioD ~ u the auf of the cby Ston&cz Commmtl dn PET I iDchcs %of iacha iadJcs "'I. of PAW iacha PAW S-Ol DoD 'c bow initW c:oDdirinns u this rime I S-02 S-03 1.5 0.1 1.40 too 0.00 Assume FC rezdu:d ac. md of day~ r.aia ~ l..fO 100 0.16 1.24 19 0.16 I S-05 1.24 19 0.16 1.08 77 032 S-06 1.08 77 0.16 0.92 66 0.41 S-07 . 0.92 66 0.16 0.76 54 D.£4 OK to irripe S-08 0.76 54 0.16 0.64 1.24 19 0.16 Irriped 0.64 inches S-09 1.24 89 0.16 1.08 77 0.32 I S.JO 1.08 77 · 0.16 OJS 0.27 1.<40 100 0.00 RaiD cu:eeded SU)~ so bad 0:0 i.nch of ~orseep2p S.ll 1.<40 100 0.16 1.24 19 0.16 I 5-12 1.24 19 0.16 1.08 77 032 S.ll 1.08 77 0.16 0.92 66 0.41 l..qocm marka- iadiaus Dud to I irripe S.H 0.92 66 0.16 0.41 1.24 19 0.16 Irriped storap u surc of dq (0.41 ia) S-15 1.24 19 0.16 1.08 77 032 5-16 1.08 77 0.16 Cl.22 1.14 II Q.26 I S-17 1.14 81 0.16 0.98 70 o.u 5-18 0.91 70 0.16 0.82 59 0.51 Would Jik& to Uripte 5-19 0.82 58 0.16 o.so 1.16 13 Q.24 Irrip.edO.SiDch S-20 1.16 IJ 0.16 0.63 0.23 1.40 100 0.00 Rain c:saaied SU)~ I so Jwi O.ll i.ncha of ~or seepage 5-21 l..fO 100 0.16 1.24 19 0.16 5-22 1.24 19 0.16 1.08 77 032 I 5-23 1.01 77 0.16 0.92 66 0.41 5-24 0.92 66 0.16 0.08 o.u 60 0.56 La&oon marka- ~need to Uripe I S-25 0.84 60 0.16 0.56 1.24 89 0.16 lrripud 0.56 inches S-26 1.24 19 0.16 1.08 77 032 S-27 1.08 77 0.16 0 .92 66 0.41 S-28 0.92 66 0.16 1.32 0.68 1.40 100 0.00 lUiD w/0.61 iD I ~ 5-29 1.40 100 0.16 1.24 19 0.16 S.JO 1.24 19 0.16 1.08 77 0.32 S.J1 1.01 77 0.16 0.92 66 0.41 lacoon marur I iDdiaus need to 1m 1 Based on a muimum pl:aat available wu.u comem of the uample soil of 1.4 inches Soil stOn&e at end of cay is amOIIIU of pbm anihble W3ter depleted. It is computed as: I SoiJ Stor•rdmJ of d.v)-PA Wfsr.rt o!d.vl +PET· r•inf.JJ · i:;til4rion + dr•in.~ I I M·IO Norrh C.rolin. ~.,;w Ezu.ruion Snvic~ I I I I I I I I I I I I ·u · 1.,. I System Calibration Information presented in manufacturer's charts are. based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating ·the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to · ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate . Rain gauges work best because · they already have a graduated scale from which to read the application amount ·without having to perform additional calculations . However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring . For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction . of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern . You should contact your irrigation dealer or technical specialist for assistance . • Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual ' I. I I I I I I I I I I I I I I I I . I I Field Calibration Procedures for Animal Wastewater Application Equipment HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSfEMS R.O. Evans I.C. Barker I.T. Smith R.E. Sheffield Land application equipment used on animal production farms must be field callbrated or evaluated in accordance witb eJtisting design charts and tables according to State Rules that went into effect September 1, 1996. Technical Specialist certifying waste management plans after September 1, .1996 must also certify that operata~ have been provided calibration and adjustment guidance for all land application equipment. The rules apply to irrigation systems as well as all other types of liquid, slurry, or solid application equipinent. Information presented in manufacturers clwts are based on average operating conditions for relatively new equipment. Discharge I3tes and application rates change over time as equipment ages and components wear. As a result, equipment should be field calibrated on a regular basis to ensure that application tates and unifonnity are consistent with values used during the system design and given in manufacturers specifications. Field calibration involves collection and measurement of the material being applied at several locations in the application area. This publication amtains step by step guidelines for field cahbration of hard hose and cable tow traveler irrigation systems. General Guidelines Operating an irrigation system differently than assumed in the design Will alter the application rate, unifonnity of coverage, and subsequently the application uniformity. Operating with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Pump wear tends to reduce operating pressure and flow . With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. Clogging of nozzles or crystal1intion of mainlines can result in pressure increase and reduced flow. Plugged intakes will reduce operating pressure. An operating pressure below design pressure greatly ~uces the coverage diameter and application uniformity. Field calibration helps ensure that nutrients from animal waste are applied unifonnly and at proper rates. The calibration of a hard hose or cable tow system involves setting out collection containers, operating the system, measuring the amount of wastewater collected in each container, then computing the avexage application volume and application unifonnity. An in-line flow meter installed in the main irrigation line provides a good "estimate" of the total volume pumped from the lagoon during each irrigation cycle. The average application depth can be determined by dividing the pumped · volume by the application area. The average application depth is computed from the fonnula: Volume Pumped (gallons) Average application depth (inches) = ---------- 27,154 (gallac-in) X Application area (acres) I 1.- I I I I I . I I -I :·) I I ·I I I I I ,,.) I I ) The average application depth is the average amount applied throughout the field. Unfortunately, sprinklers do not apply the same depth of water throughout their wetted diameter. Under normal operating conditions, application depth decreases towards the outer perimeter of the wetted diameter. Big gun sprinkler sy~mS typically have overlap based on a design sprinkler spacing of 70 to 80 percent of the wetted sprinkler diameter to compensate for the declining application along the outer perimeter. When operated at the design pressure, this overlap results in acceptable application uniformity. But, when operated improper I y, well · designed systems will not provide acceptable application uniformity. For example, if the pressure is too low, the application depth will be several times higher near the center of sprinkler and water will not be thrown as far from the sprinkler as indicated in manufacturers charts. Even through the average application depth may be acceptable, some areas receive excessively high application while others receive no application at all. When applying wastewater high in nutrients, it is important to determine the application unifonnity. Collection containers distributed throughout the application area must be used to evaluate application uniformity. Many types of containers can be used to collect flow and determine the application unifonnity. Standard rain gauges work best and are recommended because they already have a graduated scale from which to read the application depth without having to perfonn mathematical conversions. · Pans, plastic buckets, jars, or anything with a uniform opening and cross section can be used provided the container is deep enough to prevent splash (at least 4 inches deep), excessive evapOration, and the liquid collected can be easily transferred to a scaled container for measuring. All containers should be the ~e size and shape to simplify application depth computations. · · All collection containers should be set up at the same height relative to the height of sprinkler discharge elevation (nozzle). Normally, the_ top of each container should be no mo~ than 36 inches above the ground. Collectors should be located so that there is no interference from the crop. The crop caitopy should be trimmed to preclude interference or splash into the collection container. Calibration should be performed during periods of low evaporation. Best times are before 10 am or after 4 pm on days with light wind Qess than 5 MPH). On cool, cloudy days the ·calibration can be performed anytime during the day ~hen wind velocity is low. The volume ·collected during calibration should be read soon after the sprinkler gun cart has moved one wetted radius past the collection gauges to minimize evaporation from the rain gauge. Where a procedure must be performed more than once, containers should be read and values recorded immediately after each set up. Calibration set-up for Hard Hose and Cable Tow Traveling Guns · Hard hose and cable tow traveling guns are calibrated by placing a row (transect) of collection containers or gauges perpendicular to the direction of travel , Figure 1. The outer 2 ( I I n ·~ . I I I I I I I 1 ·~.~) I I I I I I I 10 I IRRIGATION SYSTEM CALIBRATION DATA SHEET FOR HARD HOSE TR.A VELER IRRIGATION SYSTEI\1 DATE: Land Owner Farm No. a. Manufacturers Specifications: Gun Model Type Nozzle Dia. Pressure (Gun) Reel Wetted diameter ft Effective Spacing _ft Flow Hose Size: Length ft Diameter in b. Spacing between collection containers (diameter_ (ft) /16) = _ ft Ll . L2 L3 lA L5 L6 L7 · L8 L9 LlO Rl R2 R3 R4 R5 R6 R7 R8 R9 RIO GPM I I I I · I I I I I I I I I I I ·I I I I i. sum of all catches . inches ---- j. average catch (ilnumber of gauges) inches distance traveled . (ft) k. average travel speed = = ___ _ time (min) l. sum of all deviations from the average catch m. average deviation from average catch n. Uniformity coefficient --(j) ---(m) Uc = -----------X 100 = --- ---(j) Interpret the calibration data and make necessary adjUstments. For travelers with proper overlap and operated in light wind, an application wtiformity coefficient greater than 80 is common. Application unifonnity between 60 to 80 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 60 is considered unacceptable for wastewater irrigation using travelers. If the computed Uc is less than 60, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. ( .. --. ,. \, ( I··; 1:-.) I I I I I I · I 1··. 1. I I I I I I ) I I WASTE UTILIZATION PLAN .. ':'r-od uc er-----tcAR~V.~&lW~lrrrr~Ri1i"~J!I~9N.S/ ·~ame of Farm-f¢."·*:..:k-t&,ij~.fi!tt;ik!flc ,.., .. ~. '' l_ocat ion-----:..80'5 MCD~mEc··~o ROSEBORO NC 28382 '='hone--------1 9 10-5&4-6635 County:SAMPSON rype Operation-----:---------\,.wt:AN~EE:E:jjH; ·"umber o "f Anima 1-----------: fi\£~!nJ--' 3torage Structure----------:A~aerobic Lagoon ~ethod of application------:Irrigation ~mount of waste produced per year---------------; ~mount of pl~nt available N <PAN> produced/year-: The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the anirnal waste should be use to reduce the amo~nt bf commercial fertilizer required for the ~raps in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as.the limiting nutrient. Waste ~hould be analyzed b~fore each application cycle. ~nnual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be ;~rown. Several factors are important in implementing your waste utilization plan in order to mawimize the fertilizer value of the ~aste and to ensure that it is applied in an environmentally _safe manner: 1. Always apply wa6te based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. So i 1 types are. import ant as they have different i nf il trat ion rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per ~ear. Waste may be applied to land eroding at 5 or more tons per acre annually~ but les~ than 1~ tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on satm·~ated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not Bllowed under DWQ r·e gu lations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. &. To maximize the value of the nutri~nts for crop production and to reduce the putential for pollution, the waste should be applied to a growing crop or applied not.more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will con~erve nutrients and reduce odor problems. This plan is based on the waste app 1 icat ion method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for diff~rent application methods are not the same. The estimated Beres needed to apply the animal waste is based on typical nutrie~t content for this type of facility. Acreage requir~ments $hould be based on the waste analy~is report from yout~ waste management facility. In some cases you may w.;wt to have . ~--·. ~ ... . . ~ . ; 1.~\ : ; I I I I I I I 1 <:). I I I I I I I •'.· ,; Page 2 plant analysis made, which could allow additional waste to be .applied. Provisions shall be made for the area receiving wa&te to ;,e flexible so as to accommodate changing waste analy~is content .and the crop t.ype. Li 11e DIU&t be applied to maintain pH in the .,pt i111u11 range for speci fie crop production. This waste utilization plan, if ca:rried out, meets the ~equirements for compliance with 15A NCAC 2H .0217 adopted by the 1::nvironmental Management Comm i ~u.i on. '(OUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. 1111ac:r•:. 281& 2816 2816 2816 ----- '4 l . -• ·' -I ... .. Jt Field Soi 1 Crop Yield Lbs. N Acres Lbs. N Month to No. Type Code /Acre /Unit Used Apply ===ca: ==a== ===== ====== ==z=c= u==-== ==c::o::= ====== ~~. . 1 WaB ~ 4.7 50.00 5.0 1175 MAR-OCT 1 WaB N/A 50.00 * 5.0 250 S-APRIL 2 WaB ' 4.7 50.00 7.0 1£:.45 MAR-OCT 2 WaB N/A 50.00 * 7.0 350 S-APRIL ------------------------·----------------- Total ~n._..,,. ·.:rt2~:0 . · t.;.::_ ... , •• ·~ • t 3420 Available Ni tr•ogen <includes commercial) 2918 S1.Jrpl us Or Deficit -:502 Crop codes a Crop-unit ccca===a=========c=ma A=Barley.lba. · -·~-· ., .. -BaBWI 1 mudaF~tf~2'tt•~t on~ C•Bermudagrass<hay>~tons o~corn(grain)-bu. EaCorn(silage>-tons F=Cotton-lbs. lint GaFescue(graze>-tons H=FescueChay>-ton& !=Oats-bu.'· Jr.:: Rye-bu. -=9iial-tagG>CI'iJBgmRl[')'.=ac:t;e L=Small grainCnay>-acre M=Sorghum(grain)-cwt. Wo::Wheat-bu. Y=FescueCpasture)-tons Z=Bermudagras&(pasture>-ton• ~pplying the above amount of waste i~ a big job. You should plan time and have ·appropri~te equipment to apply the ~aste in a timely manner . .. ,. I· Th~t applicator is ca1.1t i oned that P and K may b~ over applied wh i l ~ ment i ng the N requirements. ln the future, regulations may reql•.i re fal'lllers in so111e parts of North Carolina to have a nutrient I management plan that addresses all nutrients. This plan only rrdlfY'&'ileS nitrogen. I I I I I I I In interplanted ,fields <i.e. small grain, etc, interst>eded in be l"IDudagrass>, forage must be removed through grazing, hay and/or si tage. Where grazing, plants should be gr-azed when they reach a helght ··of si>< to nine inches. Cattle should be re111oYed when plants ar·! grazed to a height of four inches. In fields where iiDall grain et·~. is to be remov ~d for hay or silage, care should be exercised no ·~ to to let small grain to reach maturity, especially latlt in tht season (i.e. April or May). Shading 111ay result if small grain gets too high and this will definitely interfere with stand of b~~mudagrass. This loss of stand will result in r~duced yields and leas nitrogen bt>ing utilized. Rather than cutting small grain .for ha~ or silage jyst before heading a5 is the normal situation, you ar~ encouraged to cut the small grain earlier. You may want to consider harvesting hay .or silage two to three times during the se3aon, depending on time ·s•all grain is planted in the fall. . I The~deal time to interplant small grain, or early October. Drilling is recommended Ber~udagrass ~hould be grazed or mowed to inches before drilling for best results. etc, is late September over broadcasting. a height of about two Caution must be exercised ·in grazing or haying summer .annuals under stressed conditions. Nitrate poisoning may occur in I r -,\livestock~ .. Sam~~,~~~ fora~e .. or ~ay for n i trat ~ ~eve 1 s is < )recommendei:t. · · · · · I I I I Acr~a shown in 'the tables are considered to be the usable acres eMcluding required buffers , filter strips along ditches, odd areas unable to be i~rigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, ~ore than the acres shown in the tables. See at~ached map showing the ·fields to be used for the utilization of animal waste. SLUDGE RPPLICATION: The waste utilization plan must contain provision for ~eriodic l~nd application of sludge at agronomic rates. Th~ sludge will be nttrient rich and will require precautionary measures to prevent O\er application of nutrlen~s or other elements. Your production fi.cility will produce app~oKimately 438 lbs. of plant available nitrogen per year in the sludge. · If you re111ove sludge every 5 years, you will have approKimately 2l8~ lbs. of PAN to utilize. assum i ng you apply this PAN to h ~·b i"' id bet~m udagras s hay land at the rate of 300 1 bs . of nitrogen ~··r· acre, you will need 7 acres of land. lf you apply the ~:.udge to corn at the rate ~f 125 lbs. of nitrogen per acr~, you w :.ll need 18 acres of land. P 1 ease be aware that these are o11ly estimates of th£> PAN and land needed. Actual requirements cuuld vary by 251-depending on your sll..1dge waste analyiis, soi 1 t~tpes, t•ealistic yields, and appli ca tion met h ods.· t ,. ~· i I :· r f ;: i: j. !· ·. I. Page 4 APPLICATION OF WASTE BY IRRIGATION If-'; Tt•e ir""ri gat ion application rate should not exci! ed the intake rate · · 'o1' the soil at the time of irrigation s•.Ach that r u noff or pending I . or:curs. This r~a.te-is limited by initial soil moisture content, suil structure, soil texture, water droplet. size, and organic sulids. The application amount should not exc~ed the available I I I· .. ·• I I wnter holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen · nueds of the crop. · · I • . ' I~ ~urface irrigation is the method of land application for this plan, lt is the responsibility of the producer and irrigation d·~S igner to ensure that an i rri gat ion system is installed to ~~operly irrigate the acres shown in tables. Failure to ~pply the r!eommended rates and amounts of nitrogen shown in the table may m.akR this plan invalid • ·. :-· n1e following table is provided as a guide for establishing aJplication rates and a~ounts. T"'act Field Soil No. No. Type ====== ====== ====== Crop s=a====== Applic Rate <in/hr) =====:= Appl ic Amo•.mt {inches) I ·.; . .· :~~~~, ~{,..._: ..... ., .... ·-·. •--. . ,-. ·:,,--. f!1:eJ"···~;r·=·r·~· ,.::-WaB!.?:::7:C~3iglu:=:·-.&·"· :> . ·. . .. ,, .• q{. -· (" :~;~n; -1 !:~) ~~t'lf~:h"'Z;':'· .... Ws'~~':~i~~~-:··~'''':~· · .. r I 1· ..... I I I I f<) "' ·~ .· I I ·r,_· lhis is the maximum application amount allowed for the soil ~ssuming the amount of nitrogen allowed for the crop is not ove~ applied. In many situations the application amount shown cannot be ~pplied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum Goil conditions. . -.~ .. Page .5 I Your facility is designed for 180 days of tempo~ary stGrage and -~~h~ te~porary storage must be removed on the average of once every · & aonth~. In no instances should the volume of the waste be stored I in your structu~e be within the 25 year 24 hour ~torm ~torage or one foot of freeboard eKcept 1n the event of the 25 year 24 hour storm. I I I I .. I I It is the re5ponsibility of the producer and waste applicator to ensure that the sp .. ~eader-equipment is operated proper-ly to apply the correct rates to the acres shown in the tables. Failure to apply the reco•mended rates and amounts of nitrogen shown-in the table5 may make this plan invalid. Call your-technical ~pecialist after you receive the waste analysis report for assistance in determining the amount of waste · ptr acre and the proper application rate prior to applying the · ws .ste. ·. NARRATIVE OF OPERATION . ~ . 1 "~):~~< .. -.-~ .. -----:-----------,. . . ·:-:·-·· '•l.rt.::· . ·"'~ .. • • • :' • •." ~ •; • '='(!~(; • :-:~:': • ·, '.; I • ~ .: . :' _;.,..;..;.;....:..~~-,--~-----------:.-----------------1·· ::.: .. _,::. ~--tr·;·-~:,:·:_: .. ~::··.· .. : ·.::_·::,'=_.· :•· :,- I I ,· . I I I •u I . I c . I I I I I I I I I . . . 1 .-~: I I I I I I I I I Pag~ 6 WASTE UTILIZATION PLAN AGREEMENT lolame of Farm: -L & W FAR!I1S, n:t~ l)wner/Manag~r Agreement ·c <we> under~tand and will follow ar: implement the specifications olnd the operation and maintenance pr :cedures established in the .tpproved animal waste utilization pl ~n for the farm na11ed above. ·1 (·we) know that any e>Cpansion to the ~His.ting design capacity of ,:he waste treatment and storage sys t ~ID or construction of new -:racilities· will require a new certification to be submitted to the l~orth Carolina Division of Water Duality <NCDWQ) before the new cani11als are stocked. I <we> also understand that there 111ust be no discharge Of animal waste fr'DII this system to the surface waters uf ·th& state from a stor-m event less severe than the 25-y~ar, 24- hour-stor-m. The approved plan will be filed on-site at ~he farra uffic:e and at the office of the local Soil and Water Conservation JH strict and wi 11 be available for review by NCDWQ upon request. Uame of Facility Owner, :Please print.> LARRY & WALTER AMMONS '-.: . Hi .gnatur -~;·:-:r~::~·.:~~:· :~··,~ Uiiiie . ·of 0 •( I ~·· .:y~: Date: S-/{, -91 Hignature: ___________________________________________ Date: ____________ __ tJaae of Person Preparing Plan: :Please print:> nffi .liation~ Addresss Prestage Farms, Inc. P 0 BoM 43B . Clinton NC 28328 Hignature: Jl.#b C~~ G. Glenn Clifton Phone: q10-5q2-5771 Date: 5}11~191 :<>' ;;: . . 'a" .;; . _...!/ ~; \' j I:L I .. I :J) Margin& Pivot ------~------Travi)Jor 7) LOOK FORI I Pump [ 1 wet spots IXJ Houses or wells Generator I J btidges kl woods or \Vtlnd Ancillary PRlCINO: .. [ o/ol {)<llightUnes [ ] mainline area M&S Labor --------------, M obsructions [ J gas lines RAP Labor I BLBVATIONS: dhches Plpo { %j I o/o] [ %) [ o/oJ r o/ol l %1 ( %) [$ 1 [$ . l •p to P:·vot(or highest rser):_ .,t.Poin:: to highest elevation \.L...:,...;.;....--------~ Pipe per fcot TYPE 01: RISERS I Cost of Map Cost of Dosl n {S ) ithin the pivot ] Brown Style [ ] Std Alu To lion ~il;;..' ----~-=' oa..'.....J --~---------, ,...Ml_S_C _______ _ \VASTE WATER INFO. NOTES : -------rl PUVIP LOCATION: 9) @ be~~ v6-gz;£ \\ ~~-: tloked with a(X) Number of Animals ~8o rl ofpwnp site: Type of Animals_ ;lf4;<k~r ~ ~tn.... Acres Required /..?.o ~~A;;;;: Cost Share: [ ] yes C4 no 1--Type of crops Type of crops .,r for Pump : Type of crops ) 0 ~~ lphse elc. [] 3phse Slope of fields ___ % :...l~ 14J.di~es .. t:t. ______ .....,.l Soil Type ------ a [)<:3 Grower [ ) Contractor 'Tffi·a ofiRRlGATION Coittract For----- -~~f41kvli ' wk£~·~-~~ dZkl kL;~ ) .enter Pvt ~.::C:.:;oun~ty;..:.N..:.:R.::C;;:.Sa::a::c=-r==~=----J , _________ J ~: Marked with a (P) ·, · ) J phs [] 3 phs [ ~ Gcnset 10) TYPICAL IRRIGATION ; 1----------·s,·p. __ _ ! Crops : *~,,.~ ~ :o.Opdons : 1 g~~::; .!~r t: __ ...-=:: ·==· ====-- ----·--- I !2 .. ------------------- tt 0 ~· ,. ' \ to -__ ,.... --"-- - - - - - - -----. / L 00 /I �rj Iz , OR# 1p Jill z1 ............ AA ot 1. 1 N�l it. m i;i-, J., "'i - Xi e Ii4 :77. I I I I I I I I ZONE X ZONE X