820615_CORRESPONDENCE_20171231

NORTH CAROLINA
Department of Environmental Quality
__ PLAN_OF ACTION(Poa) EOR .HIGH F:REEBOARO.AT .ANIMALFACILITIES -.,~ "'=,-.:_---~.:·.:_, ____ ; ____ _
Facility Number: 82-615 County: --=S--=a:.:..;m.=.~ps:...:::...;;o:.:..;n;....._ ___ _
Facility Name: Tyndall's Pork & Poultry
Certified Operator Name: -'J-'-a-'-so~n_Ty.._n_d;_a_ll ___ Operator Number: 19123
1 . Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current li quid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Lagoon Name/10:
Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5
1
Spillway(Y or N): N
Level(inches): 18
2 . Check all applicable items
____ Liquid level is within the designed structural freeboard elevations of one or more structures.
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are
within acceptable ranges.
X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A
30 day Plan of Action is attached. Agronomic balance is within acceptable range.
____ Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste
to be pumped and hauled is reflected in section Ill tables. Included within this plan is a list
of the proposed sites with related facility numbers, number of acres and receiving crop
information. Contact and secure approval from the DWQ prior to transfer of waste to a site
not covered in the facility's CAWMP.
____ Operation will be partially or fully depopulated .
*Attach a complete schedule with corresponding animal units and dates fro depopulation
*if animals are to be moved to another permitted facility, provide facility number, lagoon
freeboard levels and herd population for the receiving facility
3 . Earliest possible date to begin land application of waste: 9/22/2018
I hereby certify that I have reviewed the information listed above and included withi n the
attached Plan of Action, and to the best of my knowledge and ability, the infonnation is
accurate and correct
_T~y_nd_a_l_l's~P~o~rk~&~P~o--=u:.:..;lby~~--~~------Phone:
Fa cility Owner/Manager (print)
910 596-0334
Date: 10/13/2018
--------~~~~--~---~~~~-------Facility Owner/Manager (signature)
Pat McCrory
Governor
Jason Tyndall
Tyndall Hog and Chicken Farm, Inc.
333 Cedar Lake Lane
Clinton, NC 28328
January 23, 2015
Subject: Permit No. A WI820615
RECEIVED/DENR!DWR
Water Quality Regional
Donald R. van der Vaart
Secretary
Tyndall Hog and Chicken Farm, Inc.
Animal Waste Management System
Sampson County
Dear Jason Tyndall,
Reference is made to your request for rescission of the subject animal waste permit received on
January 5_, 2015. Staff from our Regional Office has confirmed that this Coverage is no longer
required. Therefore, in accordance with your request, Innovative Permit No. A WI820615 is
rescinded, effective immediately. The facility, however, will continue to operate under the
current general permit (COC No . A WS820615).
If, in the futur e, you wish again to operate an animal waste management system with an
innovative technology, you must first apply for and receive a new animal waste pemiit
Certificate of Coverage. Operating an animal waste management system without a valid animal
waste permit Certificate of Coverage will subject the res ponsible party to a civil penalty of up to
$25,000 per day.
Please contact the Fayetteville Regional Office at (91 0) 433-3300 if it would be helpful to
di scuss this matter further.
Sincerely,
~-.J, \})~
.!J2.r.. S. Jay Zimmerman, P.G.
Acting Director, Division of Water Resources
cc: Fayetteville Regional Office, Water Quality Regional Operations Section
Beth Buffington, NC Public Water Supply Section, Protection and Enforcement Branch
Sampson County Soil & Water Conservation District
Teresa Revis, DWR Budget Office
WQROS Central Files (Penn it No. A W 1820615)
1636 Mail Service Center, Raleigh, North Carolin a 27699-1636
Phone: [phone]\ Internet: www .ncdenr.gov
An Eq ual Opportunity I Affirmative Action Employer-Made in part by recyc led paper
Pat McCrory
Governor
Jason L Tyndall
November 21 , 20 14
RECEI'J•.r;.. Skvarla, Ill
V 1:: U Secretary
NOV 2 5 2014 ·
Tyndall Hog & Chicken Farm, Inc.
333 Cedar Lake Ln
DENR -fAYETTEVIllE REGIONAL OFACE
Clinton, NC 283281488
Dear Jason L Tyndall:
Re : Renewal of the Expired permit
Permit No .: A WI8206 15
Sampso n County
Your facility was approved for operation under one of the Animal Waste Operation Individual Non-
Discharge Permits, which expired on 10/3 1/2014. Our records indicate that the Division has not received
a completed renewal application form from your facility to date . In order to maintain coverage under the
current Permit , please complete one of the following actions:
1. Please indicate if your facility is depopulated and the lagoon(s) or storage pond(s) at your facility
have been properly closed according to the NRCS standards. In that case, you may send us a request
to rescind this pennit by submitting a completed and the permit is rescinded. A blank Lagoon &
Waste Storage Pond Closure Form can be found at: http://portal.ncdenr .o rg/web/wg/aps/afo/r~ort
2. Please submit a renewal application form that must be completed , signed and returned to DWR . The
application form for the State or NPDES Individual Permit for Exi sti ng Operations can be found at:
http://portal.ncdenr.org/web/wg/aps/afo/apps . Pl eas e include two (2) copies of your most recent
Waste Utilization Plan alona with the field maps , if your facility is still active. _..... .
3. If you are a cattle facility that has gone below the threshold animal numbers(< 1 00), you may request
the rescission of your permit provided if the average size of the confined cattle herd at the cattle
facility, calculated on an annual basis during the three years prior to th e request for rescission, is Jess
than one hundred confined cattle.
Please submit the requested informat ion within thirty (30) days of receipt of this letter to the foll owing
address:
NCDENR-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Ral eigh , North Carolina 27699-1636
Telephone number: [phone]
1636 Mail Service Center, Raleigh , North Carolina 27699-1636
Ph one : 919-807-6464 \ Internet: http://www. ncdenr.qov/
Ar. EQual Opportunity I Affinnative Action Employer -Made in part by recycled paper
Continued ...
Failure to request renewal of your coverage under a permit within the time period specified may result in
a civil penalty. Operation of your facility without coverage under a va lid permit would constitute a
violation ofNCGS 143-215.1 and could result in assessments of ci vil penalties o f up to $25 ,000 per day.
If you have any questions about this request, please feel free to contact the Animal Feeding Operations
Program staff at 919-807-6464.
I
Enclosures
cc (w/o enclosures):
Sincerely,
J. R. Joshi, So il Scientist
Animal Feeding Operat ions and Ground
Water Protection Branch
Water Quality Regional Operations Section
Division of Water Resource s. NCDENR
Fayetteville Regional Office, Water Quality Regional Operations Sect io n
Sampson County Soil and Water Conservation Dist rict
WQROS Unit Central Files-AWJ820615
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North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue
Governor
Charles Wakild, P.E.
Director
Dee Freeman
Secretary
·Fe bruary 21, 2012
Jason L Tyndall
Tyndall Hog & Chicken Farms, Inc.
333 Cedar Lake Ln
Clinton, NC 28328
Dear Jason L. Tyndall:
Subject: Certificate of Coverage No. A WS820615
Tyndall Hog& Chicken Fanns, Inc.
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
In accordance with your Notification of Change of Ownership receiv ed February 20, 2012, we arc hereby
forwarding to you this Certificate of Coverage (COC) issued to Jason L. Tyndall, authorizing the
operation of the subject animal waste management system in accordance with General Permit
AWGIOOOOO.
)'his approval shall consist ofthe operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the Tyndall Hog & Chicken Fanns, Inc., located in Sampson County, with a swine
animal capacity of no greater than the following annual averages:
Wean to Finish:
Wean to Feeder:
Farrow to Finish :
Feeder to Finish: 5880
Farrow to Wean:
Farrow to Feeder:
Boar/Stud :
Gilts:
Other:
lfthi ~ i~ a F~J'T0 \Y ~~ \Vc;;n or L nTo w to Fee(k.r f)pcrn !i nn, t here may he one h0ar for cnc l 1 15 sow::. Wh ere ·
boars are unnecessary, they may be replaced by an equivalenl number of sows. Any of the sows may be
replaced by gilts at a rate of 4 gilts for every 3 sows.
The COC shall be effective from the date of issuance until September 30, 2014 , and shall hereby void
Certificate of Coverage Number A WS820615 dated October 1, 2009 . Pursuant to this COC, you are
authorized and required to operate the system in confonnity with the conditio ns and lim itations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data· and operational information must be established for this
facility. Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals.
Please carefully read thi s COC and the enclosed State General Pennit. Please pay careful attention to the
record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this
General Pennj_t_f~.lease continu e to use the sam e reco rd keeping form s.
iu ~U i·.'l ;l.,..;~.';i .... ~ _-.,:.;;~1 , :.\.•· .. ·~·; .. ·.;.·o.:: ..,:.: ... :.,..!'"'v :~..: .t· ... .,
Location : 512 N. Salisbury St. Raleigh. No!1h Carolina 27004
Phone : 919~07-6464 \FAX: 919-807~92
Internet WWN.ncwaterguality.Q!!!
An Equal Opportunity \Affirmative Adion Employer
0u~ . North Carolina
;Nnturallll
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If your Waste Utilization Plan (WUP) has been developed based on site-specific information, careful
evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate
you will need to have a new WUP developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Per l5A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a I 00-foot separation
shall be maintained between water supply wells and any lago on, s torage pond, or any wetted area of a
spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CA WMP may result in the revocation of thi s COC, or penalties in accordance with NCGS 143-
21 5.6A.through 143-215 .6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
Gen e ral Permit, t hen an a pplicatio n for renewal must be fil ed at least 180 days prio r to expiration .
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership. ·
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
In accordance with Condition II.22 of the General Permit, waste application shall cease within four (4)
hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning,
or a Flood Watch associated with a tropical system for the county in which the facility is located. You
may find detailed watch/warning information for your county by calling · the Raleigh , NC National
Weather Service office at (919) 5 I 5-8209, or by visiting their website at: www.erh.noaa.gov/er/rah/
Thi s facility is located in a county covered by o ur Fayetteville Regional Office. The Rcgionai OHicc
Aquifer Protection Staff may be reached at [phone]. If you need additional information
concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at
[phone].
Sincerely,
for Charles Wakild , P.E.
Enclosure (General Permit A WG l 00000)
cc: (Certificate of Coverage only for all ccs)
~yettevilleRegianai"Office,A~y_ife-r.-=P~ro-t-ec-tl:-. o-n.-=s:-e-ct-:--iory
DENA-FRO
FEB 2 3 2012
Sampson County Health Department
Sampson County Soil and Water Conservation District
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Prestage Farms Inc DWQ
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. NCDENR
North Carolina Department of Environment and Natural Res.ources
Beverly Eaves Perdue
Governor
Jason L. Tyndall
Tyndall Hog & Chicken Farm , Inc.
333 Cedar Lake La ne
Clinton, NC 28J2g
Dear Mr. and Mrs. Tyndall:
Division of Water Quality
Charles Wakild, P.E.
Director
February 21, 2012
Subject: Permit No. A Wl820615
Dee Freeman
Secretary
Tyndall Hog & Chicken Fann, Inc.
Innovative Animal Waste Management System
Sampson County
In accordance with your Notification of Change of Ownership February 20~ 20 12, we are forwarding herewith
Permit No. A Wl820615 issued to Jason L. Tyndall, authorizing the operation of an Innovative Animal Waste
Treatment System for the Tyndall Hog & Chicken Fann, Inc., located in Sampson County.
The innovative treatment system shall serve as the treatment system for the entire animal waste stream for the
5880 Feeder to Finish swine operation as permitted by AWS820615. Any increase in flow or increase in stocked
animals above the listed values in this Permit will require a modification to this Pennit and shall be completed
prior to actual increase in either flow or number of animals. ·
. .
The Permit shall be effective from the date of issuance until October 31, 20 14 and replaces Penn it number
A Wl820615 issued on November 24, 2010. The Penn it shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the record keeping and monitoring requirements in this
Penn it. Failure to establish an . adequate system for collecting and maintaining the required operational
information will result in future compliance problems.
This Permit is i ss 11ec1 in conjunction with COC No. A WSR20615 a nd shall be ma intained RS long as th e In novative
COC No. A WS820615. In accordance with ISA NCAC 02T .1309 and upon approval by the Division, this
Permit may be rescinded and the Facility may retain coverage under COC No. A WS820615.
You are subject to the conditions of this permit until the closure of all waste storage basins and the rescissio n of
this permit. You must submit a letter to the Division of Water Quality to request rescission of the Permit by
providing documentation of closure of all containment basins.
If any parts, requirements, or limitations contained in this Permit are unacceptab le, you have the righ t to request
an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request
must be in the form of a written petition, conforming to Chapter ISOB of the North Carolina General Statutes, and
filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless
such demands are made, this Permit shall be final and binding.
Locatio~: 51.2 ~~s;;l~b~~ ·st R~le~~. ~orth c ar~~~~~;~,.
Phone : 919~07-6464 \FAX: 919~07-0492
Internet: www.ncwaterguaitt.org
All Equal Opportunily I Alfllll1ative Aciion Employer
0t1~ . N~_{thCarolma ;vatllrnlly
If your Waste Utilization Plan (WUP) has been developed based on site-specific information, careful evaluation
of future samples is necessary. Should your records show that the current W UP is inaccurate yo u will need ·to
have a new WUP devel o ped .
Per 15A NCAC 020 Section . 1 800, compliance with respect to odor shall be determined at the property
boundary. The attached letter from the Division of Air Quality (DAQ) dated November 22, 20 l 0 details
compliance with respect to methodology for meeting odor regulatory requirements. The DAQ letter dated
October 20, 2009 is still applicable with respect to implementation of your Best Management Plan.
The issuance of thi s Permit docs not excust: the Permitke frolll iiH~ obligation to comply wilh all ap pli :.:able laws,
rules, standards, and ordinances (local , state, o r federal) nor convey any property rights in either real or pe rsonal
property.
Per 15A NCAC 2T. 0111 (c), a compliance boundary is provided for the fa c ility and no n ew water supply wells
s hall be constructed within the compliance boundary. Per NRCS standards, a 100-ft separation shall b e
maintained between water supply wells and any lagoon, storage pond, or any we~ed area of a spray field .
Please be advised that any violation of the terms and conditions specified in this Permit may result in revocation
of this Permit or penalties in accordance with NCGS l43-215.6A through l43-215.6C, the Clean Water Act, and
40 CFR 122.41, including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under this Permit after the expiration date of this Penn it, an
application for renewal must be filed at least 180 days prior to expiration.
This Pennit is not automatically transferable. A name/ownership change application must be submitted to the
Division prior to a name change or change in ownership.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer
Protection Staff may be reached at (91 0) 433-3300. If you need additional information concerning this Permit,
please contact the Animal Feeding Operations Unit staff at [phone].
Si nce rely,
for Charles W akild, P .E .
cc: Sampson County Health Department
Sampson County Soil and Water Conservation District
[FajettevilleRegionaJ ·office:Aquffer_Protection .S.eQ!:~Oii)
Gary Saunders, Division of Air Quality
Dr. Ray Campbell, Terra Blue, Inc ., 3013 Campbell Rd, Raleigh , NC 27606
Prestage Fanns, Inc.
APS Central Files (Permit File A WI820615)
AfO Notebooks
Permit AW1820615 2
DENA-FRO
FEB 2 3 2012
DWQ
February 21 , 2012
' '
·NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
INDIVIDUAL SWINE ANIMAL WASTE MANAGEMENT SYST~M PERl\flT
fn a ccordance w ith the pro v is ions o f Arli e!~:: 2 i of C ha pr cr l43, Gen eral St atu!l.:s ofNorih Caroiina as am...:ndcd,
and other applicabl e Laws , Rnlc s, and Reg ulation s
PERMISSION IS HEREBY GRANTED TO
Jason L. -Tyndall
Sampson County
FOR THE
continued operation of an Animal Waste Management System (Existing System) as was approved in accordance
with Certificate of Coverage (COC) No. A WS8206l5 to serve 5,880 Feeder to Finish swine operation
and operation of an Innovative Animal Waste Management System (Innovative System) referred to as the Terra
Blue · Environmentally Superior Technology (formerly known as the Super Soil Environmentally Superior
Technology) consisting of a 36-ft dia. x 15 ft deep homogenization tank, a 36-ft dia . x 15 ft deep separated water
tank, a 28-ft dia. x 15 ft deep denitrification tank, a 28-ft dia. x 15 ft deep nitrification (aeration) tank, a 17-ft dia.
x 15 ft deep "clean water" stora ge tank, a 14-ft x I O-ft c one-bottomed activated sludge settling tank, a 14-ft x 1 O-
ft cone-bot1omed calcium ph o sphate settling tank, a 8-ft dia. x 12-ft d eep lift station , the Terra Blue Sys tems
S o lids Hcm oval System incl ud ing polymer stora ge ta nk s, o ne e x istin g earth en lined slrut.:t ure for t rea ted irri ga tion
w a ter sto rage/emergen cy overfl ow, and all ne cessary pipes, pumps , a la rms , co n tr o ls, and ap p un.e nanccs to serve
specifications, and other s upp oning data subsequently tiled and approved by th e Department o f Envi ronmen t and
Natural Resources (DENR) and considered. a part of this Permit.
The Innovative System will be connected to and functionally replace the use of lagoons as the waste treatment
system at this Facility. Bypass of the Innovative System is prohibited; all wastes shall be treated by the Innovative
System before reaching the earthen storage structures. The existing lagoon structure shall be properly maintained.
This Permit shall be effective from the date of issuance until October 31 , 2014 and shall be subject to the
following specified conditions and limitations .
Permit AWI820615· 3 February 21, 2012
I. PERFORMANCE STANDARDS
I. The animal waste collection, treatment, storage and land application system permitted under this
Permit shall be effectively maintained and operated as a non-discharge system to prevent the
discharge of pollutants to surfac~ waters, wetlands, or ditches. Waste shall not reach surface
waters or wetlands by runoff, drift, manmade conveyance, direct application, direct discharge, or
through ditches, terraces, or grassed waterways not otherwise classified as state waters .
Application of waste to terraces and grassed waterways is acceptable as long as it is applied in
ac..:onla ncc w ith Naturai Re sources C\Jii SCrvation Se.rvic<: (NRCS) Standards and d o\.:s nol rc~u!~
in a discharge of waste to surface waters or wetlands.
Facilities must be designed, constructed, operated, and maintained to contain all waste plus runoff
from a 25-year, 24-hour rainfall event for the location of the facility .. If the Permitee is in
compliance with this Permit and the facility's Certified Animal Waste Management Plan
(CA WMP), and unintentionally discharges as a result of a storm event greater than the 25-year;
24-hour storm, the Facility will not be considered to be in violation of this Permit.
2 . This Permit does not allow the Permittee to cause a violation of any of the water quality standards
established pursuant to Title l5A, Subchapter 2B of the North Carolina Administrative Code and
Title lSA, Subchapter 2L of the North Carolina Administrative Code.
3. The facility's CA WMP, Best Management Plan, and Operation and Maintenance Plan are hereby
incorporated by reference into this Permit. The above referenced plans must be consis tent with all
applicable laws, rules, ordinances, and standards (federal, state and local) in effect at the time of
siting, design and certification ofthe facility. ·
The Permittee must assess and record, on an ongoing basis, the effective ness of the
implementation of the CA WMP. The Permittee must make "major changes," "revisions," or
"amendments" to theCA WMP, as defined in Section VIII, "Definitions," of this Permit, in order
to address a ny changes nee ded to m a intain compliance this Permit. "M<\ior ch ;mgcs,"
"revisions," and "amendments" to the CA WMJ> mus t be documented, dated, ami in cl uded as pm1
o f th e C'.A \VMP. "Maior ch:ti1l!CS " :111d "rf':vi s io ns " to the CA WMP shall he suh:niued to the
a pprupi t(ll..:· i...ilV J~tV:) 01 \\\.i t:.;, \c!Ll.;ll i ty ~~:\:~iU•!) l• .. ;..'t.IU i !:c ! ud i !~·; ~,1~:.::~ ,!.~;<, (:Y .. ) l,.J ·~ ... -.~.u uc:,::..
of the "major change" or "revision." "Amendments" are not required to be submitted to the
Division Regional Office unless specifically requested by the Division. If field, riser or pull
numbers are changed, an explanation shall also be submitted and include a description of how the
new numbers relate to the old numbers.
Any violation of the CA WMP, the Best Management Plan, or the Operation and Maintenance
Plan, shall be considered a violation of this Permit and subject to enforcement actions. A
violation of this Permit may re s ult in the Permittee having to take immediate or long-term
corrective action(s) as required by the Division. These actions may include but are not limited to:
modifying the CA WMP; ceasing land application of waste; removing animals from the facility;
or the Permit being reopened and modified, revoked and reissued, and/or terminated.
4. A violation of this Permit may result in the Permittee having to take immediate or long term
corrective action(s) as required by the Division. These actions may include ceasing use of the
ln"'"'":·•i v" S~;s t~m , n~odify i n r: onernt i0" 0f th e lnn ov~five System . f11 f)rlifvi ng th e WIJP cc ~t s in f!
land application of waste, or removing animals from U1 e taciiity.
Permit AWI820615 4 February 21, 2012
5 . This Facility may not be expanded above the capacity shown in this Permit until a new permit
reflecting the expansion has been issued. Any proposed increase or modification to the annual
average design capacity from that authorized by this Pennit wiJI require a modification to the
CA WMP and the Permit prior to modification of the facility. All new and expanding operations
must.demonstrate that waste management system will satisfy the requirements of G .S. §143-
215 .10.1 . No collection, treatment or storage facilities may be constructed in a 100-year flood
plain.
6 . G .S . § 143-215 .1 O.I requires the Facility covered by this Permit satisfy the performance criteria as
pre .scribed in l5A NCAC 02 T .i 3 07 ... J J 0 9 :md 15 A NCAC 02 !) .Ig os.
a. Facility must substantially reduce ammonia emissions .
1. The combined ammonia emi ssions from swine waste treatment and storage structures
may not exceed an annual average of 0.2 kg NHrN/week/1 ,000 kg of steady state
live weight (SSLW) or 72.2 kg NHrN/week for thi s facility.
11. Ammonia emissio ns from land application sites shall not exceed an annual average of
0.2 kg NH3-N/week/l ,000 kg of SSL W or 72.2 kg NH3-N/week for this facility.
m. Total ammonia emissions from the swine farm must not exceed an annual average of
0.9 kg NHrN/week/1 ,000 kg of SSL W or 325 kg NHrN/week for this facility .
b. Compliance and monitoring with respect to odor intensity levels at the property boundary
shall be evaluated at both upwind and downwind locations using one of the following:
1. Use an Odor Intensity Referencing Scale (OlRS) as specified in ASTM 544-99. All
. instantaneous observed levels shall be less than the equivalent of 225 parts per
million n-butanol. The average of 30 consecutive obs ervations conducted over a
minimum of 30 minutes shall be less than the equivalent of 75 parts per million n-
butanol with a minimum of four ( 4) observations of the 30 less than or equal to the
e qu iva l ent of25 part.<; pe r million n-butanol.
The Permittee shall document monitoring lo cati ons on a si te map, indi cating
11. Use a field olfactometry method and instrumentation. The measured dilution-to-
threshold ratio shall be less than or equal to 7: I as detennined using the
manufacturer's instrument procedures and instructions.
The Permittee shall document monitoring locations on a site map, indicating
prevailing wind direction, for each monitoring event.
111. In accordance with lSA NCAC 02Q .03 I 7, compliance with the odor limitations may
be demonstrated by BODs sampling as described in Condition IlLS . The BOD 5 ·
concentration for any effluent sample required by Condition lll.5 to demonstrate
compliance with the odor limitations shall not exceed 150 rng/L. Any exceedance
shall be considered a violation of the odor control requirements of Condition 1.6 .b
and ISA NCAC 020 .1808.
c. Facility must substantially eliminate the release of disease-transmitting vectors and airborne
:-.:in ,~~~·""':~<= h'.· ;~l "Pt !~1f "' t l1f." f0 J10'V i!~.~:
1. Fecal coliform concentrations in the final liquid effluent shall not exceed an annual
average of 7,000 Most Probable Number/1 00 mL.
Permit AWI820615 5 February 21 , 2012
H . Separated solids and biological re s iduals that are to be land applied on-site shall meet
the vector attraction reduction requirements in 15A NCAC 02T .Il07.
111. · The system shall meet the pathogen reduction requirements in ISA NCAC 02T .II 06
for Class A biosolids that are to be land applied on-site pursuant to .1106(a)(l) or for
Class B biosolids that are to be otherwise land applied on-site.
tv . Separated solids that are removed to the Terra Blue, J.nc composting facility shall be
treated in accordance with the permit for that facility .
7. The Permitt ee s hall condu ct an ev a luation o f the faciii ty and its CA Wrv'i P to det ..:nnine th e
fat:ility 's ability to compl y with the NRC S nutri en t management standard as it relates to
phosphorous within six (6) months of issuance of this Permit. The evaluation must be
documented on forms supplied by or approved by the Division and must be submitted to the ·
Division. The Permittee may submit documentation fr om a previous evaluation if performed
within five (5) years of the issuance of thi s Permit.
All fields with a "HIGH " phosphorous-los s assessment rating shall have land application rates
that do not exceed the established crop removal rate for phosphorous. There shall be no waste
application on fields with a "VERY .HIGH" phosphorous-loss assessment rating.
8. A copy of this Permit, the WUP(s), approved design documents, as-built specifications, operation
and maintenance plan, and all certification forms shall be readily available at the Facility (stored
at places such as the fann residence, office, outbuildings, etc.) where animal waste management
activities are being conducted for the life of this Permit. These documents shall be kept in good
condition and records shall be maintained in an orderly fashion .
9. Upon completion of construction and prior to operation of the Innovative System, as-built plans
and specifications and the certification, signed and sealed by a Professional Engineer, must be
submitted certifying that the permitted Facility has been installed in accordance with this Permit,
and best en gineering practices. Mail the attached Engineer's Certification form to the Animal
Feedin g Operations Unit, 16 36 Mail Se rvice Cen te r, Ra lei gh, NC 2 76 99-16 36.
:r. T l ~ · :·::.··.·:, \.:~J · l~v t·:~~:•::i O f!!(·'-'· tf·l·.~rl :-""~•·r· 1410"\ ,;1~.1'\f!D. o.:h:-J]I b;:-no ti fied'!! Je a.st fPrtv-ei'2 ht
( 48) hours in advance of operalion of lh l.! instalkd11 noJilteJ Jn itov au v~. Sys lc:m s u W:tl att 11•-J.H<h.:v
inspection can be made . Such notification to the Regional Supervisor shall be made during the
normal office hours from 8:00a.m. until 5:00p.m. on Monday through Friday, excluding State
Holidays.
· 11. The Innovative System including the spray irrigation system shall be effectively maintained and
operated at all times so that there is no discharge to surface waters or any contamination of
ground waters, which will render them unsatisfactory for normal use. In the event that the
J.nnovative System fails to perform satisfactorily, including the creation of nuisance conditions or
failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take
immediate corrective actions including those actions that may be required by the Division .
12 . The following buffers shall be maintained when constructing the J.nnovative System :
a. l 00 feet between wastewater treatment units and any wells, and
Permit AWI820615 6 February 21,2012
·Animal waste shall not be applied within 100 feet of any well with the exception ofmonitorin g
wells. The allowable distance to monitoring wells shall be established on a case-by-case basis by
th e Di vis ion .
II. OPERATION AND MAINTENANCE REQUIREMENTS
1. The collection, treatment, and storage units and th e land appli cation equipment and fields shall be
properl y operated and maintain ed at all times.
2. A vegetati ve cov er shall be ma intain ed as specified in the facility's CA WMP on all land
. application fields and buffers in accordance with the CAWMP . No waste shall be a pp lied up on
areas not included in the CA WMP or upon areas where the crop is insufficient for nu trient
utilization. However, if the CA WMP allows, then waste may be applied up to thirty (30) days
pri or to planting or breaking dormancy.
3 . Soil pH on ·all land application fields mu st b e main tained m th e optimum range for crop
production.
4. Land application rates shall be in accordance with the CAWMP. In no case shall land application
rates exceed the agronomic rate of the nutrient of concern for the receiving crop.
5. In no case shall land application ra tes result in excessive poodin g or any runoff during any given
.applicatio n event.
6. Animal waste shall not be directly a pplied onto crops for direct human consumption that do not
und ergo further processing (e.g., strawberries, melons, lettuce, cabbage, apples, etc.) at any time
during the growing season, or in the case of fruit bearing trees, following breaking dormancy.
Application of animal wastes shall not occur within thirty (30) days of the harvesting of fiber and
food crops for direct human consumption that undergoes further processing.
7. If manure or s ludges are ap pl ied on conve nti onall y tilled bare soil , the was te sha ll be inco rporated
i nlo t:n~ ~,.,il w itl1 in 1>.'.'() (2) davs aft:~!' :lppli c:t1 ion on the lnmL o r p ri or to 1he nex t ra infa ll even t ,
vvhichcver u~~u1 s; tu·~L 'i ht .s 1\.:y ;.,i rl,;i ~n:::J i"\iVl;.::i uui ~!1 JP~J t~i ;,\)·~.i J Jh .. :i~.:.;, l;::~H!>\ . .'~, vr t1· ... i,~~ '.\h ~:t:.
crops are actively growing.
8. No material other than animal wastes of the type generated on this fa ci lity s hall be disp osed of in
the animal waste collection, treatment, storage , or applicati on system s. This includes but is not
limited to pesticides, toxic chemicals and petroleum products.
9. Domestic and /or industrial wastewater from showers, toilets, sinks, etc. sha ll not be di sc harged
into the animal waste collection, treatment, an d storage and application system. Washdown of
stock trailers owned by and use d to transport animal s t o and from thi s Fa cility onl y will be
pennissible as long as the system can accommodate the additional vo lum e . Only those cleaning
agents and soaps that are EPA approved according to tlleir lab el, wi ll not harm the cover cro p,
and will not contravene th e groundwater standards li sted in 15A NCAC 2L may be utilized in
facilities cove red by thi s Penn it. In stru ct ion labe ls are to be fo ll owed when using clean in g agents
and soap s.
Permit AWI820615 7 February 21 , 2012
I 0. Disposa l of d ead anima ls resul t in g from normal mortali ty rates associated with the facility shall
be don e in accordanc e with the fa c ility's CA WMP and the North Carolina Department of
Agriculture and Consumer Services (NCDA&CS) Veter inary Division's Statutes and regula tions.
Disposal of dead animals whose numbers exceed norma l mortality rates associated with the
facility shall also be done in ac cordance with the facility 's CAWMP and NCDA&CS Veterinary
Division's Statutes and regulations pro vided that: I) burial of such animals s hall be done in
consultation with the State Veterinarian of the NCDA&CS Vete rinary Division 's Statutes and in
compliance with NCDA &CS regulations; 2) all such burial sites must be mapped , and the dates
and nLJ illbcr s of th~ a ni mals o urit:d by species an d type n•u st i.K· ;-c corde d; and 3) the ma p is
s ubmitted to the appropriat e Regional Office Aquife r Protectio n Sectio n within fifte e n (15)
calendar days o f burial.
In the event o f a state of em e rgency declared by the Governor, di sposal of dead an imals shall be
done in a ccord a nce with requirements and guidelines dictated by the State Veterin a rian according
G .S . § 106-33 9.4. The Divi sion may require groundwate r monitoring when there is massive burial
o f an imals . All burial site s o f s uch an imals mu st be mapped, and the date s and numbers of the
animals buried by species and type must be reco rded.
11. Unless accounted for in tempo rary storage volume, all uncontaminated runoff from the
surrounding property and buildings shall be diverted away from the animal waste system,
including but not limited to lagoons, storage ponds, sludge treatment or containment areas, and/or
open storage structures to prevent any unne cessary addition to the liquid volume in the structures.
12. A · protective vegetative cover shall be e stabli s hed and maintained on all earthen basin
embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs,
erosion control areas, and surface wate r diversio ns . Trees, shrubs, and other woo dy vegetation
shall not be allowed to grow on the earthen basin dikes or embankments. E arthen basin
embankment areas shall be kept mowed or otherwise controlled and accessible.
13. T he resi du a ls generated fr om th is F:1ci lity must be dis po se d in accorda nc e wit h Genera l Statute
143-2 15.1 and in a manner approved by the Di v ision. When rem oval o f s lud g e fr om the trea tment
nn i !s i:. nn<:c .•:sil ::'. pro--:ri s io ns ll1t !<;1 he 1:11-:cn ln prevent da n1?.gc to :111y dik es a nd liner,;.
If separated solids or residuals from the other treatment units are accumulate d faster than
predicted, and it is determined tha t desi gned treatment, storage and disposal methods are
insufficient, the Pe rmittee will immediately deactivate the Innovative System, ceasing the
generation of solids, until adequ ate solids storage and/or removal can be designed, approved, and
construc ted.
14. All treatment units shall be kept free of foreign debris including, but not limited to, tires, bottles,
light bulbs, gloves, syringes or any othe r solid waste .
15. The facility must have at least one of the fo llowing items at all tim es: (a) adequate animal waste
application and handling equipment, (b) a le ase, or other written agreement, for the use of the
necessary equipment, or (c) a contract with a thi rd party applicator capable o f prov iding adequate
waste a pplication.
Permit AWI820615 -8 February 21 , 2012
16. The Permittee Shall designate a certified animal waste management system operator "!"ith a valid
certification to be in charge of the animal w a ste management system. The waste management
system shall be operated by the Operator in Charge (OIC) or a person under the OIC's
supervision.
17 . In accordance with 15A NCAC SF .0203(2X2), the OIC or a designated back-up OIC of a Type A
Animal Waste Management System shall inspect, or a person under the supervision of an OIC or
designated back-up OIC shaiJ inspect, the land application site as often as necessary to insure that
the animal waste is land applied in accordance with theCA WMP. In no case shall the time
between in spections u~.: more than 12 0 miiHJtcs during th e applil·ation of wast e. 1\ r ~cord o f e-J ch
in s pectio n s hall be recorded on forms supplied by, or approved by, the Division and shall include
the date, time, sprayfield number and name of the operator for each inspection . Inspection shall
include but not be limited to visuaJ ·observation of application equipment, spray fields, subsurface
drain outlets, ditches, an~ drainage ways for any discharge of waste.
The Pennittec may assert as an affirmative defens e in any enforcement action alleging
noncompliance with the requirements imposed in this condition that such noncompliance was due
to circumstances beyond the Permittee's controL A notation shall be made on the form indicating
the inspection affected by such circumstance and an explanation setting forth the circumstances ·
claimed to have been beyond the Pennittee's control shall be submitted with the form.
18. The Director may require any permittee to install and operate flow meters with flow totalizers
based on the facil ity's violations and/or incomplete or incorrect record keeping events.
19. No waste shall be applied in wind conditions that might reasonably be expected to cause the mist
to reach surface waters or wetlands or cross property lines or field boundaries.
iO. The Permittee shall maintain buffer strips or other equivalent practices as specified in the
facility's CA WMP near feedlots, manure storage areas and land application areas.
21 . Was te s hall not be applied on lan d thai is floo d e d , saturakd w ith water, froze n o r sno w covered at
the tim e of land application.
21.. Lall d UpjJtii.:u l iUllv.i. wa:;t c l:. Jli\Ji lhi i ,-..,j ~l l.iJ i .. _:;; p • ..;..::j: ... ::: •.• : ,;-,,.-~;:.;. ·: ;.._ ;·:~:::.i:;,. _,;.,,;; c , •.. -.:~1 -.:!
pending weather conditions in making the decision to land apply waste and shall do cument the
weather conditions at the time of land application on forms supplied by or approved by the
Division.
Land application of waste shaH cease within four (4) hours of the time that the National Weather
Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated _with a
tropical system including a hurricane, tropical storm, or tropical depression for the county in
which the pennitted facility is located . Watches and warnings for Sampson County are posted on
the National Weather Service's website located at: www.erh.noaa.gov/er/rah/. Watch and
warning information can also be obtained by calling the Raleigh, NC National Weather Service
Office that serves Sampson County at [phone].
The Director may require any permittee to install, operate and maintain devices on all irrigation
pumps/equipment designed to automatically stop irrigation activities during precipitation . This
:1r-":':i :-.,, '-'-'ill h· !':'!~"d 0 !' th e f:~c ility'~ comrlillnce histonr for irri!!<lli o n events.
Permit AWI820615 9 February 21, 2012
23. If liquid effluent samples show that additional land will be necessary for application of nitrogen
at agronomic rates , the Pennittec will take immediate action. This action may include, but may
not be limited to, one of the following: a) preparing additional land at the site for land application
wastewater or solids, b) acquiring leased land agreements for land application of wastewater or
solids, or c) decrease the animal population to that which creates a balance between nutrients
produced and utilization on the existing land application and crops, or d) any other method
approved by the Division.
24. Land application activities shall cease on any application site that exceeds a Mehlich 3 Soil Test
Jnd ex for Copper vf gr ea ter ilw n ::1 ,000 (I OX po un ds per acre) or Zi r.r. of g re ater th ~n 3,000 (213
pounds per acre).
25. All waste application equipment must be tested and calibrated at least once every two years. The
results must be documented on forms provided by, or approved by, the Division.
26. Any major structural repairs to the waste management system must have written documentation
from an engineer or technical specialist certifying proper design and installation. However, if a
piece of equipment is being replaced with a piece of equipment of the identical specifications, no
technical specialist approval is necessary (i.e. piping, reels, valves, pumps (if the gallons per
minute (gpm) capacity is not being increased or decreased), etc.] unless the replacement involves
disturbing the lagoon/storage pond embankment or liner .
27. Crops for which animal waste is land applied must be removed from the land application site and
properly managed and utilized unless other management practices are approved in theCA WMP.
28. The WUP shall be modified as needed, based on performance of the Innovative System . If
performance is not as predicted, immediate measures such as those listed in Condition Il.23 above
will be taken.
29. In the case of interruption or failure of the Innovative System, the Permittee will follow the
Em e rgen cy A ction Plan (EA P) as s ubmitte d.
Yl . P c rmitt "r. sh ~t ll in s ta ll a nd maint~in arp rovcd o dor control rraclicc s as d escrihe d in t he Best
UJ. MONITORING AND REPORTING REQUIREMENTS
1. Adequate records shall be maintained by the Permittee to track the amount of separated solids
that are disposed. These records shall include, but are not neces sarily limited to, the following
information:
a . Volume of separated s olids gene rated, and ·
b. Dates and amounts of separated solids removed from the site.
Permit AWI820615 10 February 21 , 2012
2. The Permittee or a Designee s hall inspect the entire Innovative System waste collection,
treatment, and storage structures and runoff control measures at a frequency to insure proper
operation but at least monthly and after all storm events of greater than one (1) inch in 24 hours.
The Permittee shall keep an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken by the
Permittee. This log of inspections shall be for a period of five (5) years from the date of the
inspection and shall be made available upon request to the Division or other permitting authority.
3. The Permittee or a designee shall keep a log of all operational changes made to the Inno vat ive
Syst e m induding ttl iea st the pr o..:ess pa ram et e r th at was (;h::n g ecl, i h~ d:li c ;:nd time of t he
change, the reason for the cha nge, and all observations made both at the time of the change and
subsequently as a result of the change .
4 . A representative Standard Soil Fertility Analysis shall be conducted annually on each application
site receiving animal waste. The results of these tests shall be maintained on file by the Permittee
for a minimum of five (5) years and shall be made available to the Division upon request.
5. After submission of the Engineer 's Certification as required in Condition 1.9, the Permittee shall
conduct waste water analysis for the parameters and at the frequencies listed in the table below.
Quarterly tests shall be conducted once within each of the following windows with at least sixty
(60) days between any two sampling events: Quarter 1: Jan-March; Quarter 2: April-June;
Quarter 3 : July-Sept; Quarter 4: Oct-Dec.
Influent to Effluent from
Parameter Separated Solids Homogenization Phosphorus
Tank Settline Tank
Flow (gpd) Daily* Quarterly Quarterly
Total N I Qua rterly Quarterly Qua'~-
; ;
!\;! ir•. \..j d CJricr; ?: '-< l: ~~ ,-:' i)~ l ~ ~1. i :-: · .... 1 ~
N03-N/NOrN Quarterly Quarterly Quarterly
Total P _Q_uarterly Quarterly Quarterly_
%Total Solids Quarterly Quarterly Quarterly
Copper Quarterly QuarterlY_ Quarterly
Zinc Quarterly Quarterly Quarterly
pH Quarterly _Quarterly Quarterly
BOD5 ------Quarterly Quarterly
*Keep records as required .by Condition lil. i of th is Permit.
Permit AWI820615 11 February 21, 2012
Ammonia emission compliance may be demons trated through a reported nitrogen mass balance
or another analysis approved by the Division. As a minimum, compliance with the ammonia
emission standard shall be documented by the following s ampling schedule:
Parameter Influent to Influent to Settling Tank
Separated Water Tank after Nitr<>geo Treatment
Ff uw (gpd ) I Q u3 rlerly Q uarkdy
---
Total N Quarterly Quarterly
NH3-N Quarterly Quarterly
N03-N Quarterly Quarterly .
If, after two years of compliance monitoring and reporting the treatment system is compliant with
15A NCAC 02T .1307, the Permittee may either continue the above quarterly liquid sampling for
ammonia or directly sample ammonia air emiss ions from all open air structures annually, with
alternating sampling during the summer and winter seasons.
6. After submission of the Engineer's Certification as required in Condition 1.9, the Permittee shall
monitor for odor compliance quarterly using one of the three methods outlined in Condition 1.6.
Results of monitoring shall be documented and included in the quarterly report co rresponding to
the sampling date .
. ,
. If, after two years of compliance monitoring and re porting the treatment system is compliant with
15A NCAC 02T .1307, the Permittee m ay requ est to reduce odor compliance monitorin g to an
a nnu a l ba s is , with ::~ltc rnating y ears havin g samplin g du r in g 1h c s ummer a nd \vinter seasons .
in chrono log ical a nd legible l'onn t or a ruiH i m u tH 0 1 uv~ (>) .)'l.:a r~ ny tile i\:lll llll~.:.:. 1 i l l:~~.:
records shall be maintained on forms provided by or approved by the Division and shall be
readily available for inspection.
8. A comprehensive report shall be submitted to the Division every six months after initial start-up
of the Innovative System. Reports for Quarter I and Quarte r 2 are due by July 31, and Reports
for Quarter 3 and Quarter 4 are due by January 31. The re port shall consist of all records, logs,
and reports as required in Permit Conditions III. I through III.6. The report shall be submitted to
the Animal Fe eding Operations Unit, 1636 Mail Servi ce Center, Raleigh, NC 27699-1636 and to
the Aquifer Protection Supervisor, Fayetteville Regional Office, 225 Green St., Suite 714,
Fayette ville, NC 2830 I.
9 . Monitoring and Recording Freeboard Levels:
a . Highly visible waste-level gauges shall be mai ntained to mark the level of waste in each
: : ··.;_·. ~ .. ;_ ..... : n~·;t .. ~~~~~~ qn: f!rlr'.'~ty fr-~r! ~h r!'l!l r !'! (~ fr~'C' -n ~,,.,!1f ~:':l!l "fcr p i pe ir.!0 (!
subsequent structure. The gauge s hall have readily visible permanent markings.
PermitAWI82061 5 12 February 21, 2012
The waste le ve l in each structure with a waste level gauge shall be mo nitored and
rec orded weekly on forms supplied by or approved by the Divi s ion.
The Director may require more frequen t mon itorin g and recording of waste levels based
on the facility 's compliance history for freeboard violations.
b. Freeboard violations in any two consecutive years following the issuance of this Permit.
or as determined necessary by the Director, shall monitor and record waste levels as
follows:
Tn add iti on to the fa c ility's ex is tin g lagoon wa s te-level gauges, auto mated lagoo n/sto rage
pond waste-level monitors and recorders (m oni tored an d re c orded at least hourly) must
be installed on all treatment and storage structures covered by a COC issued under this
Permit to measure and record freeboard . This equipment must be prope rl y maintained
and cal ibrated in a mann e r consistent with ma nufac ture r's operation and maintenance
. recomme ndati o ns. This automated equipment must be in place no later than ninety (90)
days following not ification from the Director. The Di rector may determine that
installation of automated waste level monito rs is not required if the Permittee can
demonstrate that preventative measures were taken to avoid the violations and that the
violations resulted from c o nditions beyond the Permittee's control.
If an automated level monitor(s) becomes inoperable, the Pennittee shall:
1. report the problem by telephone to the appropriate Divisio n Regional Office as
soon as possible, but in no case more than 24 h o.urs following ftrst knowledge of
the problem; and,
11. make any needed repairs to the equipment as quickl y as possible, and take and ·
record daily waste levels at the same time every day until such time as the
automated e quipment is placed back into operation .
c. The Director may require new o r modifi ed was te-l ev el gauges if it is d etermined that the
r~i s 1i r:.~ _!.:augcs C~rc n0 ! ndequate l.o <!C C!!1'3 td y ind icate act ual wnstc levels. or the various
v.,·a.':ii.(.; tt vla~ r t..:4u~r~:li [U u~·. ;.i i~ • .d :::1i:~~"i L·) tii i:>! ~,..j :IJ,. :)l ii:L \..-..:·· .. j.,.·:·.t !.
10. Monitoring and Recording Precipitation Event
a. Precipitation events at the facility to operate under this Permit s hall be monitored and
re corded as foll ows: ·
A rain gauge must be in stalled at a site that is repre sentative of the weather conditions at
the farm's land application site(s) to meas ure all preci pitation events. The precipitation
type and amount mu st be recorded daily for all precipitation events and maintained on
site for review by th e Department of Environment and Natural Re sources (Department).
Dai ly records do not need to be maintained for those days without precipitation events.
b. The Directo r may require that a n automated ra in gauge and recorder must be installed on
site to measure and record all precipitation events. This equipment must be properly
mnintainerl nncf cali bra ted in a manner consiste nt with manufacturer's o perat ion and
maint e nan c~.: re~.:o mm c n<iauuus. ·1 i11s auivlll<H~::u ~yutpHlt:o l ••lU.:.l iJ .. , iJJ jJ;;.~e; Hu l.Jkt lhail
ninety (90) days following receipt of notice fr om the Director.
Permit AWI820615 13 February 21, 2012
If an automated rain gauge(s) becomes inoperable, the Perm ittee shall :
1. report the problem by telephone to the appropriate Divisi on Regional Offi ce as
soon as possible, but in no case more than twenty four (24) hours following firs t
knowledge of the problem~ and,
11 . make any needed repairs to the equipment as quickly as possible, and take and
record all rainfall events until such time as the automated equipment is placed
back into operation.
l l. An an a lys is of th e ani ma l was te to be land a pplied sh all be coo du cied iu ac<.:orda n ~.:e wi th
re commended laboratory sampling procedures as close to the ti me of app lic atio n as practical and
at least within si xty (60) days (before or after) of the date of application. Every reasonable effort
shall be made t o have the waste analyzed prior to the date of application and as close to the time
of waste application as pos si ble. This analysis shall include the following parameters :
Nitrogen
Pho sphorus
Zinc
Copper
12. The Pennittee shall record all irrigation and land application event(s) including hydraulic loading
rates, nutrient loading rates and cropping information. Th e Permittee shall also record removal of
solids and document nutrient loading rates if disposed of on-site, or record the off-site location(s).
These records must be on fonns supplied by , or approved by, the Division.
13 . A record shall be created and maintained of all transfers of waste between waste structures on the
same site not typically operated in series. Such record shall include at least the identity of the ·
structure from which the waste was transferred, the identity of the stru cture receiving the waste,
the date and time of transfer and th e total volume of waste transferred .
14 . The Permittee must maintain monthly stocking records for the facility and make the records
avail able to·the Department.
I 5. If, for any reason, there is a di scharge from the wastt: co ll ection, treatment, sto rage and
··~1:•J ic ;1ti:'n •''.1 '-l em s (ir:durliJ~~ 1h .:· hn.-1 :li':~li c il:·ir )n <;itG<;). 10 ~u rfa~:e W::ller s 0r w,~!Lin <k the
l'cnnillt:C is n;y uir~o lO lltai-:1.! llO l lli~o:all01l Ill a..:..:utJ<J.J i..:o.:: V>!Ui l.-iJli \.!lliUil lt .. t). l IlL' Jb..:I;<Itgl.!
notification shall include the following infonnatio n :
a . Description of the discharge: A description of the discharge including an estimate of the
volume discharged, a description of the flow path to the receiving s urface waters or
wetlands and a s ite sketch showing the path of the waste.
b. T ime of the di sc harge : The length of time of the disch arge, including the exact dates and
times that it started and stopped, and if not s topp ed, the anticipated tim e the di scharge is
expected to co ntinue.
c. Cause of the discharge : A detailed statem ent of the cause of the discharge. If caused by a
precipitation event, detailed information from the on-site rain gauge concerning the inches
and duration of the pre cipitation event.
:-' .A. I! •;'~n :: I,<· in:--t.;:h''~ I n !T~w:~ <:t n ~ nnd dcannp the rli <:c lwr~'C /I.! I sf P-o" 10 he t 11!tcn to
prevent f uture di sc har ges ti-om tl1t: same ca use .
Permit AW1820615 14 February 21 , 2012
e. Analysis of the waste: A copy of the last waste analysis conducted as required by Condition
Jll. 11 above.
f. A waste sample, obtained within seventy-two (72) hours following ftrst knowledge of the
discharge to surface waters or wetlands, from the source lagoon/storage pond, shall be
analyzed for the following minimum parameters:
Fecal coliform bacteria
Total suspended solids
Am monia nitrog.::n (N H.3-N).
Nitrate nitrogen (N03-N)
Five-day biochemical oxygen demand (BOD5)
Total phosphorous
T c t::Jl Kjdda h l ni trog;cu (TK N)
Monitoring results must be submitted to the Division within thirty (30) days of the
discharge event.
16. Jn accordance with 15A NCAC 02T .0 I 08( c), the Division may require any monitoring and
reporting (including but not limited to groundwater, surface water or wetland , waste, sludge, soil,
lagoon/storage pond levels and plant tissue) necessary to determine the source, qu antity, quality,
and effect of animal waste upon the surface waters, ground waters or wetlands . Such monitoring,
including its scope, frequency, duration and any sampling, testing, and reporting systems, shall
meet all applicable Division requirements.
17 . A copy of this .Permit, certification form s, lessee and landowner agreements, the CAWMP, Best
Management Plan, the Operations and Maintenance Manual, and copies of all records required by
this Permit and the facility's CAWMP sball be maintained by the Pennittee in chronological and
legible form for a minimum of ftve (5) years. Records include but are not limited to: soil and
waste analyses, rain gauge readings, freeboard levels, irrigation and .Jand application event(s),
past inspection reports and operational reviews, animal stocking records, records of additional
nutrient sources applied (including but not limited to sludges, unused feedstuff leachate, septage
and commercial fertilizer), cropping information, waste application equipment testing and
calibralion, and rec ord:> of removal of sol id s 1o off-site location(~). Th ese rec o rds sh<11! be
m a intained on fom1 s provided or approve d by the Divis ion and shall be rea dil y available at the
f:1c:i!i ry (~;ff);-C'd ::1 1 pb cr.~; ~u ch ;:~; tll e ra:-nl )'f.'~ici cn c e , nffi cc, ou1bnilrlin fl~, etc.) where nni ma l waste
u .auagcuh.aii. a~u v iU i,;.S an: Ut:ittg VlJjh.J t!\ ... u .. ··'-1 1 \..ti ~t"··· 1 ~;;.. uf:,i~., l j .... L~:1~~ t:1 1 !~.,~, \"L ....... \·\J ...>~· :·}~ ....... ;!~(~ .. !
in this Permit.
18 . Within ftfteen (15) working days of receiving the request from the Division, the Permittee shall
provide to the Division one (1) copy of all requested infonnation and reports related to the
operation of the animal waste management system . Once received by the Division, all such
information and reports become public information, unless they con stitute confidential
information under NC G .S. 132-1.2 , and shall be made available to the public by the Division as
specified in Chapter 132 of the General Statutes.
19. Regional Notification :
The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number
(91 0) 433-3300, as s o o n as possi~le , but in no cas e more than 24 hours following first knowledge
of the occurrence of any of the following events:
a. Failure of any c o mponent or the anuua1 waste col k ~uvn , Lrcalulclll, aud i;ivragc: <i JH.i 1aHJ
application system resulting in a discharge to s urface waters .
Permit AWI820615 15 February 21, 2012
b. Any failure of the animal waste treatment and disposal system that renders the facility
incapable of adequately receiving, treating or storing the animal waste and/or sludge.
c. A spill or discharge from a vehicle or piping system transporting animal waste or sludge
which results in , or may res ult in, a discharge to surface waters or an event that poses a
serious threat to surface waters, wetland, or human health or safety.
d. Any deterioration . or leak in a treatment unit that poses an immediate threat to the
environment.
e. failure t o maintain adequate storage capacity in a treatment unit greater than or equal to that
required in Condition Vl.2 of this permit.
f. Anydischarge that bypasses a treatment unit.
g. Any discharge that poses a serio us threa t to the environment or human safety or health
h. Any failure of any component of the Innovative System.
1. Over applying waste either in excess of the limits set out in the CA WMP or where runoff
enters surface waters or wetlands. ·
For any emergency that requires immediate reporting after normal business boors, pleaSe
contact tbe Division of Emergency Management at 1-800-858-0368.
The Permittee shall also file a written report to the appropriate division within the Fayetteville
Regional Office of the occurrence within five (5) calendar days following first knowledge of the
occurrence. This report shall outline the actions taken or proposed actions to correct the problem
and to ensure that the problem does not recur. The requirement to file ·a written report may not be
waived by the Regional Office.
20 . The Director may require the Permittee to file an annual certifi cation report ba se d on th e
compl i:mce hi story of the fa ci lity. If required, the report mu st he filed on fom1s pr ovi ded by the
:;: . !.,:-.·:;.
21. The Director may require this facility to submit additional reports and/or certifications based on
compliance hi story.
22. In the event of a discharge of I ,000 gallons or more of waste to surface waters or wetlands, the
Pennittee must issue a press release to all print and electronic news media that provide general
coverage in the county in which the discharge occurred setting out the details of the discharge.
The press release must be issued within forty-eight (48) hours after it is d etennined that the
discharge has reached the surface waters or wetlands. A copy of the press release and a list of the
news media to which it was distributed must be kept for at least one (1) year after the discharge
and mu st be di stributed to any person upon request.
Permit AWI820615 16 February .21, 2012
23. In the event of a ·discharge of 15,000 gallons or more of animal waste to surface waters or ·
wetlands, a public notice is required in addition to the press release described in Condition III 15.
The public notice must be placed in a newspaper having general circulation in the county in
which the discharge occurred and the county immediately downstream within ten ( 1 0) days of the
discharge. The minimum content of the notice is the name of the facility, location of the
discharge, estimated volume of waste entering ·state waters, time and date discharge occurred,
duration of the discharge, identification water body that was discharged into including creek and
river basin if applicable, actions taken to prevent further discharge, and a facility contact person
and phone number.
24. Tf a discharge of 1,000,000 gallons of wastewater or more reaches surface waters or wetlands , the
appropriate Division Regional Office must be contacted to detcnnine in what additional counties,
if any, a public notice must be published. A copy of all public notices and proof of publication
must be sent to the Division within thirty (30) days of the discharge.
25 . The Permittee shall conduct a survey of the sludge accumulation in all lagoons every year. The
survey report should be written on forms provided or approved by the Division and shall include
a sketch showing the depth of sludge in the various locations within each lagoon. This survey
frequency may be reduced if it can be demonstrated to the satisfaction of the Division that the rate
of sludge accumulation does not warrant an annual survey.
If the sludge accumulation is such that the structure does not satisfy the criteria set by NRCS NC
Conservation Practice Standard No. 359, a sludge removal or management plan must be
submitted to the appropriate Division Regional Office within ninety (90) days of the
determination . The plan shall describe removal and waste utilization procedures to be used .
Compliance regarding sludge levels must be achieved with.in two (2) years of the detennination.
26. If required by 15A NCAC 02T Section .1300, the Division may notify the permittee to conduct
compliance water quality monitoring on surface and/or groundwater during the period of this
. Permit. This monitoring will not be required until such time as the Division notifies the
permittee. A monitoring plan shall be establi shed within the lime spe c ified by the above
referenced rules . All monitoring mu s t be perf-ormed using stand ard sampling protocol , tested at a
!ahrwni o rv 11i'l'r r w(·d hy tbc Oi '-'i s ic'n , and res 1dts m:1sl he ~nbmi!t e d t0 th e Divi s ion.
IV. GROUNDWATER REQUIREMENTS
1. The Groundwater Compliance Boundary is established by 15A NCAC 2L .0 l 02 and 15A NCAC
2T .0103. An exceedance of Groundwater Quality Standards at or beyond the Compliance
Boundary is subject to the requirements of !SA NCAC 2L and th e Division in addition to the
penalty provisions applicable under the North Carolina General Statutes.
2. Any groundwater quality monitoring, as deemed necessary by the Division, shaH be provided.
V. INSPECTIONS
1. The Permittee shall allow any au thorized representative of the Depaiimenl, upo n the presentation
of credentials and other documents as may be required by law and in accordance with reasonable
Permit AWI820615 17 February 21, 2012
r
a. Enter the Pennittee's premises where a regulated facility or activity is located or conducted,
or where records must be kept under the conditions of this Permit;
b. Have access to and copy, at reasonable times, any records that must be kept under the
conditions of this Pennit;
c. Inspect, at reasonable times any facilities , equipment (including monitoring and control
equipment), practices, or operations regulated or required under this Permit; and,
J. Sampk o r mo ui:o r, at reuso n ub le times, fe r :he puqmse of assuring pcrm ii compli ance, an y
substances or parameters at any location .
VI. GENERAL CONDITIONS
1. The issuance this Permit shall not relieve the Permittee of the responsibility for compliance with
all applicable surface water, wetlands, groundwater and air quality standards ·or for damages to
surface waters, wetlands or ground waters resulting from the animal operation .
2. The maximum waste level in lagoons/storage ponds shall not exceed that specified in the
CA WMP. At a minimum, maximum waste level for lagoons/storage ponds must not exceed the
level that provides adequate storage to contain the 25-year, 24-hour storm event plus an
additional one (l) foot of structural freeboard except that there shall be no violation of this
condition if: (a) there is a storm event more severe than a 25-year, 24-hour event, (b) the
Permittee is in compliance with its CA WMP, and (c) there is at least one (1) foot of structural
freeboard.
3. All containment basins, such as a lagoon or a storage pond, used for waste management shall
continue to be subject to the conditions and requirements of this Permit until properly closed.
When the containment basin is properly closed in accordance with the NRCS NC Conservation
Practice Slandard No. 360 "Clos ure of Waste Impoundments," Febmary 2008 or any subsequent
amendment, th e containment ba s in shall not be s ubject lo the requirements of lhi s Permit. T he
Permittee mu st submit a letter to the Division to request res c iss ion of lh c Pc1mit by providing
',.'; ''~ ~:j t :•, j: : ;1 ,• .;,~:~.~;:'1 ' ~: ;: •, \,
1
~ ,;·,:. • :•: I ' ·,.
Closure shall also include a minimum of 24 hours pre-notification of the Division and submittal
of the Animal Waste Storage Pond and Lagoon Closure Report Form to the address identified on
the form within fifteen ( 15) days of completion of closure.
4 . The annual permit fee shall be paid by the Pennittee within thirty (30) days after being billed by
the Division. Failure to pay the fee accordingly constitutes grounds for re vocation of its COC to
operate under this Permit.
5. Failure of the Permittee to maintain, in full force and effect, lessee and landowner agreements,
which are required in theCA WMP, shall constitute grounds for revocation of this Permit.
Permit AWI820615 18 February 21, 2012
6. Upon classification of the Facility by the Water Pollution Control System Operators Certification.
Commission (WPCSOCC), the Permittee shall designate a Certified Water Pollution Control
System Operator (Operator) ·to operate the Facility. The designated Operator must hold a
certificate of the same type(s) and grade(s) as the classification(s) assigned to the Facility by the
WPCSOCC. The Permittee may also be required to designate a certified back-up Operator of the
appropriate type and grade to comply with the conditions of l5A NCAC 8G. 0202. The
Permittee shall subm_it to the WPCSOCC a completed designation form designating the
appropriately certified Operator(s) thirty (30) days prior to the introduction of waste into the
system or within thirty (30) days of classification, in th.e case of the Existing System. The
designated Opt:rarCJr o f ihc Fac ility mu s! v isit the Faci lity as often as nc ccss.:ry tv i:1su rc p ro per
operation of the system, but in no case less fr e quently than as spec ified in 15A NCAC 8G
.0204(2), ISA NCAC 8F. 0203, or both.
7. After the Innovative System has been in use for one ( l) year (does not need to be cons ecutive) the
Permittee or their designee shall submit a progress report to the Division . This report shall
include any recommendations for improvements ifthesystcm is to remain ' operational.
8. After the Innovative System has been in use for one (I) year (does not need to be cons ecutive ) the
Permittee or their designee must submit a comprehensive Operation and Maintenance (O&M)
manual if the system is to remain operational. The O&M manual shall include the following
minimum information:
a. As-built drawings,
b. A detailed description of the Innovative System,
c. Warranty information for all installed equipment and each major component,
d. fnventory, functional descriptions, and complete operating instructions for all ins talled
equipment and each major component,
e . In s tructions for start-up/shu t-down as w e ll as tor ca librat io n and adj ustm e nt of all
in st<dkd CCjuirment ~nd each mai or c ompo nent ,
f. Recommended maintenance management system, including preventative and predictive
maintenance, for all installed equipment and each major component,
g . Contact information for local service companies as well as instructions for replacement of
all installed equipment and each major component,
h . Contact information for local contractors capable of performing emergency repairs, and
1. Contact information for regulatory and other agencies.
9 . After the Innovative System ·has been in us e for one (1) year the Permittee or a designee must
submit a comprehensive operator-training program to be approved by the Divisi on.
10. Upon review of these documents the Division maintains the right to reconsider the Innovative
s~~ste m fo r c ontinued approval.
Permit AWI820615 19 February 21 , 2012
-.
11 . The Division may require any monitoring (including but not limited to groundwater, surface
water, animal waste, sludge, soil and plant tissue) necessary to determine the source, quantity,
quality, and effect of any waste upon the Waters of the State. Such monitoring, including its
scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all
applicable Environmental Management Commission (Commission) requirements.
12 . Failure to abide by the conditions and limitations contained in this Permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina General
Statute 143 -2 15.6A-6C ~nd may include the requirement to obtain additi9nal treatment or storage
units :llid/,x addit io n of hm d a ppli cn ti ou s i f es , :liid/cr the m o difi co tio n of the Innova tive and /or
Existing Syste ms.
13. The is s uance of this Permit does not excuse the Permittee from the obligation to comply with all
applicable statutes, rules, regulation s, or ordinances (local, state, and federal).
14 . Should the Permittee desire to abandon the Innovative System in accordance with !SA NCAC
02T .1309, a "closure plari" must be submitted to the Division. The closure plan must inClude
recommendations by a Professional Engineer for the removal of all equipment associated with the
Innovative System so as not to create any discharge from the Innovative System or the previously
existing wastewater treatment system, and so as to not compromise the Existing System in any
way. No equipment shall be removed without prior approval from the Division.
15. This Permit shall become voided unless the Facility is constructed in accordance with the
conditions of this Permit, the approved plans and specifications, and other supporting data.
16. This Permit is effective only with respect to the nature and volume of wastes described in this
Permit for the Tyndall Hog & Chicken Farm, Inc ..
Any proposed modification to an animal waste management system shall require approval from
the Division prior to construction.
l7. This Permit is not automatically tran s ferable. In the cYcnt there is a desire for th e Facility to
cha n.1.1,c ow:1 crsh in , or the re is H name c han ge of the Permit!ee. a formal permit requ es t mu s t be
tn.uJ:::! U ... ~.: ~--J "'~. --L.': , j ,:,;i.J il (!~ ~·-(,;.;; L ;~l :: ... ...: L :' . .. . _; j ?~ !_;, -.••• \ ;~-<, : · .... , •,l •_'v~ i :·.:.d . f !,t J (_ • t l ! •. ~!~. •,. ·. i' .. .'~ :~...~.
invol ved, and other s upporting materials as may be appropriate. The approval of this request will
be considered on its merits and may or may not be approved.
18 . A set of as-built plans and specifications for the subject project mus t be retained by the Permittee
for the life ofthe project. · -
I 9 . The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the reques t, the Commission will review the adequacy of the Facility
described therein, and if warranted, will extend the Pennit for s uc h period oftime and under such
conditions and limitations as it may deem appropriate .
20. The is suance of this Permit does not prohibit the Divi sion from reopening and modifying the
Permit, revoking and reissuing the Permit, or terminating the Permit as allowed by the appropriate
laws, rules, and regulations.
Permit AWI820615 20 February 21, 2012
-21 . -Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that the performance standards of G.S. § 143-
215.1 O.I. are met prior to restocking of the facility.
VII. PENAL TIES
l. Failure to abide by the conditions and limitations contained in this Permit~ the fa c ility's Best
Management Plan ; the facility's CA WMP;_and/or applicable state law; may subject the P~nnittee
t(J aH L:ufo rccmc u t action by lilt: Division in clud ing bul not limited to the modific at ioa o r th e
animal waste management system, civil penalties, criminal penalties and i11junctive relief
2. The Permittee must comply with all conditions of this Permit. Any permit noncompliance
constitutes a violation of state law and is grounds for enforcement action; for permit coverage
termin ation, revocation and reissuance, or modification; or denial of a permit coverage renewal
application._
3. It shall not be a defense fo r a Permittee in an enforcement action to claim that it would have been
necessary to halt or reduce the permitted activity in order to maintain compliance with the
conditions of this Permit.
VIII. DEFINITIONS
25-year, 24-hour rainfall or storm event means the maximum 24-hour precipitation event with a
_probable recurrence interval of once in 25 years, as defined by the National Weather Service in Technical
Paper Number 40, "Rainfall Frequency Atlas -of the United States," May 1961, and subsequent
amendments, or equivalent regional or state rainfall probability infonnation developed therefrom.
Agronomic rates means the amount of animal waste and/or other nutrient sources to be applied to lands
as o utlin ed in NRCS NC Conservation Pm ct!cc Stand:J rd s No. 590 "Nu trient Managem ent" an d No . 633
"Waste Utilization" or as rccommendt!d by th e NCDA&CS and the Norlh Carolina Cooperative
Fxh~n ;;ir,q s ,;r v i ("·: ;Jl t he f inw o f c:e r1 ifi c ~!!'H1 ,,f i.h e ;'\ni m:~l W a!'fC M nna~cmeni Pla n by the <lpprorri:ttc
~tnUieJ k~ti lli ..:a: ;;J.h.:ciaii:><.
Amendment to theCA WMP means a change and/or addition to a part(s) of the plan, and requires that the
change and/or addition adhere to current applicable standards. The following are examples of
amendments to the CA WMP:
• In an existing CA WMP, a change in crops and/or cropping pattern that utilizes 25% or less of theN
ge nerated is considered a plan amendment. Additional acreage needed to facilitate the change in crops
and/or cropping pattern is permi ss ible and considered part of the am endment.
• The addition of winter crops and/or interseeded perennial crops are considered amendments to an
existing CA WMP when the operation does not require additional acreage and/or crops for N
utilization , and does not exceed the 25% criteria stated abov e. -
• When a CA WMP cannot meet N utilization requirements due to land lo st to irrigation inefficiency
(--'> -:J-1-' ","(·•··.!! 1 ·!;:J '•:-;"·'·:~-~];":' fht> (' ,-\. \V~.'ff> !:l~'.' ~(' nn :':'~~~d j ;' ;:~r r(',!<:P [!\'(l ;j(l r!e-:l C re ~~C' a nrl f0r
change the crop for N utilizati o n. This is th e only exception t o the 25% N criteria tor plan revis ion.
Permit AWI820615 21 February 21, 2012
• Inclusions of emergency action · plans, and insect, odor and mortality checklists are considered
CA WMP amendments.
• lncluding additional acreage for land application beyond what is required in the existing CA WMP is
considered a plan amendment.
Animal feeding operation means a Jot or facility (other than an aquatic animal production facility) where
the following conditions are met: (i) animals (other than aquatic animals) have been, are, or will be
stabled or confined and fed or maintained for a total offorty five (45) days or more in any twelve ( 12)
month period, and (ii) crops, vegetal ion, forage growth, or post-ha rv~sl r~s idue;:, arc n o t sus tainc::d iu :he
normal growing season over any p011ion of th e lot or facility. Two or more animal feeding operations
under common ownership are considered to be a single animal feeding operation if they adjoin each other,
or if they use a common area or system for the disposal of wastes.
Certification means technical specialist certification of theCA WMP in accordance with the requirements
of !SA NCAC 02T .1304. ,It is unrelated to terms "Annual Certification" as used in Condition 111.20 of
this Permit, and the "No Discharge Certification Option" allowed by the November 2008 EPA CAFO
Rule.
Ditch means any man made channel for the purpose of moving water off a site to the surface waters.
Excessive Ponding means any area of the application field where visible liquid waste is ponded on the
surface of the land application site more than four ( 4) hours following the application of waste. Excessive
pending also means any areas where the pending of waste has resulted in crop failure .
Groundwaters mean any subsurface waters, as defined in 15A NCAC 2L .0102.
Land application means the application of wastewater and/or waste solids onto or incorporation into the
soil.
Majo1· t:bangcs to th e CA WMP m eans c han ges in the. number of animal s , type of operation (feeder to
finish to wean to feeder), retrofit of a la g oon , installatio n of a new irrigation sy ste m, and similar type
rk1n~r;·~ l·:cc·e:t:flc:Jt in:l i -; nul y require(! f.v m :1ic)r ch:~~;~e s to the: r.,'. W!\~1'. !\·1;:ior c hn np.,cs to a f11 cilif y
J11USt 1lfSl l>!.: approved by uw~. "j ii1: u.:w L/> \\' ;yj i. d.Ji•~ Lll\.: 1..<.:1 t lil (:i:l i U ll .>il:id Lh, ..:>L:t •l <ilil •..:cl \\'!(:, ;l f·.-j.s~~l
that the COC be amended to reflect the changes. The facility may not make the changes until a new or
amended COC has been issued.
Revision to the CA WMP means a change to an entire CA WMP to meet current applicable standards. A
CA WMP must be revised if the operation cannot utilize all N nitrogen generated by the animal production
in accordance with the existing CA WMP, except for the specific conditions noted in the CA WMP
amendment criteria as previously defined. For an existing CA WMP, a change in crops and/or cropping
pattern that utilizes more than 25% of theN generated by the operation is considered a plan revision. Any
change to an existing CA WMP, whether an amendment or revisio n, must be signed and dated by both the
producer and a technical specialist for the new CA WMP to be valid. A revi s ion of the CA WMP does not ·
require recertification.
State Waters m eans all surface waters, wet lands, groundwaters and waters of the United States located in
the State.
Permit AWI82Q615 22 February 21, 2012
Surface Waters means any stream, river, brook, s wamp , lake, sound , tidal estuary, bay, creek, reservoir,
waterway, or other surface body or surface accumulation of water, whether public or private, or natural or
artificial, that is contained in, flows through, or borders upon any portion of the State ofNorth Carolina,
including any portion of the Atlantic Ocean over which the State has jurisdiction as well as any additional
Waters of the United States which are located in the State.
Waste means manure, animal waste, process wastewater and/or sludge generated at an animal feeding
operation.
\V<:tiand::; nH.:ans areas tl1 al arc· iuunda!.z-d or sa tu rated by a n accunnil ;!ti c'il of s mf.1 ce or gr o undwate r at a
frequency and duration sufficient to support, and under normal circumstanc es do support a prevalen ce of
vegetation typically adapted for I iie in saturated so il conditions, as defined in 15A NCAC 28 .0202. ·
Permit issued this the 21st day of February , 2012.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
for Charles Wakild, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit No. A Wl820615
Permit AWI820615 23 February 21, 2012
i
•
.. ..,. .... AVA
HCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue
Governor
Coleen H. Sullins
Director
Dee Freeman
Secretary
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
7006 2150 0003 5467 4019
William and Becky Tyndall
Tyndall Hog & Chicken Fann, Inc .
333 Cedar Lake Lane
Clinton, NC 28328
Dear Mr. and Mrs. Tyndall:
Subject:
August 6, 2009
Additional Infonnation Request
Application No. AWI820615
Tyndall Hog & Chicken Farm, Inc.
Sampson County
The Animal Feeding Operation Unit of Division of Water Quality's Aquifer Protection Section has
reviewed the subject pennit application received May 15 , 2009. Additional infonnation is required before
we may continue our review. Please address the following items and respond in writing within thirty (30)
days of receipt.
1. Provide a certification of the new animal waste management system.
2. Compliance with odor requirements as defined in ISA NCAC 02D .1808 is detennined at the
property boundary. Please provide a copy of the county GIS map indicating all property boundaries
and the existing/proposed facility location.
3. The Design Documentation-EST Requirements Item I.A. states ''the lagoon structure built to NRCS
specifications is grandfathered under pre 2009 rules". This is incorrect. If the existing lagoon is
designed and constructed to current NRCS standards (clay liner with hydraulic conductivity of
1.25x I 0-6 em/sec or less) 'and the new treatment system satisfies nutrient removal criteria defined in
the Smithfield Agreement Study, then this may qualify as an alternative design criteria to the
synthetic liner requirement of ISA NCAC 02T .1307. Please provide documentation to this effect for
consideration of use of the existing lagoon.
4. Con finn that all components of the new waste treatment system will be more than 100 ft from the
well. (Please provide scale on diagram on design sheet SO-l as well)
5. It is unclear if the footprint for the new treatment system will overlap one of the irrigation pulls .
Please show location of new system on Wettable Acres map .
6. The existing Waste Utilization Plan (WUP) shows a PAN requirement of 13,524 lb , while the Super
Soils PAN Calculations sheet shows a pre-treatment PAN of 24,792 lb . Does this 24,792 lb represent
the PAN for as-excreted waste?
N~carotina
;vaturall!f
Aquifer Protection Section
Internet: www.ncwaterqyal izy .org
1636 Mail Service Center
Location : 2728 Capital Boulevard
Raleigh, NC 27699-1636
Raleigh, N C 27604
Telephone: [phone]
Fax 1: (919) 7 15 -0588
Fax 2:
An Equal Oppoltunity/Affirmative Action Employer-50% Recyded/10% Post Consumer Paper Customer Service:
[phone]
[phone]
Tyndall Letter -A Wl820615
August 6 , 2009
Page 2
7. Will the Homogenization Tank, Separated-Water Tank, De-Nitrification Tank, Nitrification Tank,
and Clean-Water Tank all be identical/same size? The same design infonnation was provided for all
five tanks.
8 . The attached letter from the Division of Air Quality dated July 20, 2009 addresses the additional
information needed to satisfy their requirements.
Please be aware that you are responsible for meeting all requirements set forth in North Carolina rules and
regulations . Any oversights that occurred in the review of the subject application package are still the
responsibility of the applicant. In addition, any omissions made in responding to the above items shall
result in future requests for additional information.
Please reference the subject application number when providing the requested information. All revised
and/or additional documentation shall be signed, sealed and dated, with three (3) copies submitted to my
attention at the address below. (Two copies for Division of Water Quality and one for Division of Air
Quality.) Failure to provide this additional information on or before the above requested date may result
in your application being returned as incomplete.
If you have any questions regarding this letter, please feel free to contact me at [phone] .
Sincerely,
~~0!3i2ctd
Christine D. Blanton
Animal Feeding Operations Unit
Enclosure
cc: Fayetteville Regional Office, Aquifer Protection Section
Sampson County Soil and Water C onservation District
Ray Campbell, Super Soils Systems USA
Division of Air Quality -Gary Saunders
APS Files-A W1820615
., · .. 't
(
Beverly Eaves Purdue
Governor
North Carolina Department of Environment and Natural Resources
Division of Air Quality
B. Keith Overcash, P.r-.E--.......,--~".:"-'"---""--..
Director RECEIVED
July 20, 2009 AU6 f 0 2II!J
William & Becky Tyndall OENR-FAVETTFv1U.E REGIONA!.OFRCE
Tyndall Hog & Chicken Farm, Inc
333 Cedar Lake Lane
Clinton, NC 28328
Subject: Best Management Plan for Animal Operations
DWQ Application No. AW1820615
Tyndall Hog.& Chicken Farm, INC
Sampson County
Dear Mr. Tyndall:
Dee Freeman
Secretary
The Division of Water Quality (DWQ) forwarded a copy of your recent permit application for your lagoon
conversion to the Division of Air Quality (DAQ) for review and determination of applicable regulations.
Under the regulations in ISA NCAC 2D.1802 (1), new and modified farms (expanding production ) are
required to have an approved Best Management Plan for Animal Operations prior to construction or
modification. This letter summarizes the requirements for the plan .
The elements of a Best Management Plan are specified in 15A NCAC 2D.1803.
1 5A NCAC 02D .1803 BEST MANAGEMENT PLANS FOR ANIMAL OPERATIONS
(a) Contents of a best management plan. The best management plan for animal operations shall:
(1) identify the name, location, and owner of the animal operation ;
(2) identify the name, title, address, and telephone number of the person filing the plan;
(3) identify the sources of odor within the animal operation ;
(4) describe how odor will be controlled from:
(A) the animal houses;
(B) the animal wastewater lagoon, if used;
(C) the animal wastewater application lands, if used;
(D) waste conveyances and temporary accumulation points; and
(E) other possible sources of odor within the animal operation;
(5) contain a diagram showing all structures and lagoons at the animal operation, forced air
directions, and approximate distances to structures or groups of structures within 3000 feet ofthe
property line of the animal operation; a recent or updated aerial photograph ma y be submitted in
place of a diagram provided the items required under this Subparagraph of this Rule are shown;
(6) for existing animal operations, contain a schedule not to exceed six months by which the plan
will be implemented (a new animal operation is to have and be in compliance with it s best
management plan when it begins operation); for an amended best management pl an, th e
implementation schedule shall not exceed six months;
Technical Services Section
1641 Mail Service Center, Raleigh, North Carolina 27699-1641
2728 Caprtal Blvd., Raleigh, NC 27604
Phone: [phone]/ FAX [phone]/lnternel: www.ncair.org
An Equal Opportunity/Affirmative Action Employer-50% Recycled/10% Post Consumer Paper
One . NorthCarohna
/Vatura!!y
William & Becky Tyndall Letter
July 20, 2009
Page 2
(7) describe how the plan will be implemented, including trainin g of personnel ;
(8) describe inspection and maintenance procedures; and
(9) describe methods of monitoring and recordkeeping to veri fy complian ce with the plan.
Many of these elements have been provided in your DWQ permit application. How ever, so me addi t ional
information is required to meet the DAQ requirements. These elements are highlighted bel ow and
reference the numbered P.aragrap_hs from the regulation.
~u~ ~· t t!tJ~
• To meet the requirements of Paragraph 5 of the regulations, please pro vide information on the
direction of forced air ventilation on the drawings. It appears that the fan s e x haust to the EN E. Is
this correct?
• To meet the requirements of Paragraph 7 of the regulations , please prov ide a brief narrati ve on
personnel training for the operation of the Super Soils system being used.
• To meet the requirements of Paragraph 8 of the regulations, prov ide a brief narrative on the
inspection and maintenance procedures, and
• To meet the requirements of Paragraph 9, please provide a brief description o f the monitorin g and
recordkeeping.
The odor limitations of ISA NCAC 20.1808 will apply at the property boundary.
In responding to this letter, you may request that the DAQ consider the additional infonnati on in
combination with the DWQ permit application as fulfiJiing the requirements for a Best Management Plan.
Alternatively, you may provide a separate and stand-alone document that incorpo rates all th e elements
listed above.
If you have any questions concerning this matter, please feel free to contac t me at (91 9)7 33-1 4 9 7 or v ia
email at [e-mail].
Sincerely,
Gary L. Saunders
Stationary Source Compliance Branch
Cc: Steve Vozzo (FRO)
Ray Campbell, Super Soils Systems USA
NA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
•
Bever1y Eaves Perdue
Governor
Coleen H. Sullins
Director
Dee Freeman
Secretary
November 24, 201 0 REc r:· .~~=-' .:...,...l.:-J
William and Becky Tyndall
Tyndall Hog & Chicken Farm , Inc.
333 Cedar Lake Lane
Clinton, NC 28328
NOV 2 9 2010
DENR-fAYEITEVILLE REGIONAL OFACE
Subject: Permit No. A W1820615
Dear Mr. and Mrs. Tyndall:
Tyndall Hog & Chicken Fann, Inc.
Innovative Animal Waste Management System
Sampson County
In accordance with your permit modification request received September 1, 20 I 0, we are forwarding herewith
Permit No. AWI820615 issued to William and Becky Tyndall, authorizing the construction and operation of an
Innovative Animal Waste Treatment System for the Tyndall Hog & Chicken Farm, Inc., located in Sampson
County.
The innovative treatment system shall serve as the treatment system for the entire animal waste stream for the
5880 Feeder to Finish swine operation as permitted by A WS8206.J 5 . Any increase in flow or increase in stocked
animals above the listed values in this Permit will require a modification to this Permit and shall be completed
prior to actual increase in either flow or number of animals.
The Permit shall be effective from the date of issuance until October 31, 2014 and replaces Permit number
A WJ820615 issued on November 23 , 2009 . The Permit shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the record keeping and monitoring requirements in this
Permit. Failure to establish an adequate system for collecting and maintaining the required operational
information will . result in future . compliance problems.
This Pennit is issued in conjunction<with COC No. A WS820615 and shall be maintained as long a s the Innovative
System is in use. The existing FaciUty must ·maintain compliance with all conditions and reqnirements of
COC No. A WS82061S. In accordance with ·lSA N CAC 02T .1309 and upon approval by the Division, this
Permit may be rescinded and the Facility may retain coverage under COC No. A WS820615 .
You are subject to the conditions of this permit until the closure of all waste storage basins and the rescission of
this permit. You must submit a letter to the Division of Water Quality to request rescission of the Permit by
providing documentation of closure of all containment basins.
If any parts, requirements, or limitations contained in this Permit are unacceptable, you have the right to request
an adjudicatory hearing upon written request within thirty (30) days following receipt of this pennit. This request
must be in the form of a written petition, conforming to C hapter 1508 of the North Carolina General Statutes, and
filed w ith the Office of Administrative He arings, 67 14 Mail Service Center, Raleigh , N C 27699-6714. Unless
such demands are made, this Permit shall be final and binding.
1636 MaU Service Center, Raleigh , NOI1h Carolina 27699-1636
Location: 2728 Capital Blvd ., Raleigh , North Ca rolina 27604
Phone : [phone] \FAX: 91S.71~ \Customer Se!vice: 1~77 ~23-6748
lntemet www .ncwate rquality.org
All Equa Opportunity I Affinna!ive Action Employer
N~rth Carolina
;Naturnll!f
• If your Waste Utilization Plan (WUP) has been developed based on site-specific information , careful evaluation
of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to
have a new WUP developed.
Per 15A NCAC 02D Section .1800, compliance with respect to odor shall be determined at the property
boundary. The attached letter from the Division of Air Quality (DAQ) dated November 22, 2010 details
compliance with respect to methodology for meeting odor regulatory requirements. The DAQ letter dated
October 20, 2009 is still applicable with respect to implementation of your Best Management Plan.
The issuance of this Permit does not excuse the Permittee from the obligation to comply with all applicable laws,
rules, standards, and ordinances (local, state, or federal) nor convey any property rights in either real or personal
property.
Per lSA NCAC 2T. Olll(c), a compliance boundary is provided for the facility and no new water supply wells
shall be constructed within the compliance boundary. Per NRCS standards, a 100-ft separation shall be
maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray .field .
Please be advised that any violation of the terms and conditions specified in this Permit may result in revocation
of this Permit or penalties in accordance with NCGS 143-215.6A through 143-215.6C, the Clean Water Act, and
40 CFR 122.41 , including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under this Permit after the expiration date ofthis Permit, an
application for renewal must be filed at least 180 days prior to expiration.
This Permit is not automatically transferable. A name/ownership change application must be submitted to the
Division prior to a name ~hange or change in ownership.
This facility is located in a county cov~red by our Fayetteville Regional Office . The Regional Office Aquifer
Protection Staff may be reached at. (910) 433 -3300. If you need additional information concerning this Permit,
please contact the Animal Feeding Operations Unit staff at [phone].
Sincerely,
forColeen H. Sullins
Enclosures
cc: Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
Gary Saunders, Division of Air Quality
Dr. Ray Campbell, Terra Blue, Inc., 3013 Campbell Rd, Raleigh, NC 27606
Prestage Farms, Inc.
APS Central Files (Permit File A WI8206l5)
AFO Notebooks
Permit AWI820615 2 November 24, 2010
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
INDIVIDUAL SWINE ANIMAL WASTE MANAGEMENT SYSTEM PERMIT
In accordance with the provisions of Anicle 21 of Chapter 143, General Statutes ofNortb Carolina as amended,
and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
William and Becky Tyndall
Sampson County
FOR THE
continued operation of an Animal Waste· Management System (Existing System) as was approved in accordance
with Certificate of Coverage (COC) No. AWS820615 to serve 5 ,8 80 Feeder to Finish swine operation
and construction and operation of an Innovative Animal Waste Management System (Innovative System) referred
to as the Terra Blue Environmentally Superior Technology (formerly known as the Super Soil Environmentally
Superior Technology) consisting of a 36-ft dia. x 15 ft deep homogenization tank, a 36-ft dia. x 15 ft deep
separated water tank, a 28-ft dia. x 15ft deep denitrification tank, a 28-ft dia. x 15 ft deep nitrification (aeration)
tank, a 17-ft dia. x 15ft deep "c]ean water" storage tank, a 14-ft x 10-ft cone-bottomed activated sludge settling
tank, a 14-ft x 1O-ft cone-bott~med calcium phosphate settling tank, a 8-ft dia. x 12-ft deep lift station, the Terra
Blue Systems Solids Removal System including polymer storage tanks, one existing earthen lined struct ure for
treated irrigation water storage/emergency overflow, and all necessary pipes, pumps, alarms , controls, and
appurtenances to serve 5 ,880 Feeder-to-Finish swine, with no discharge of wastes to surface waters, in conformity
with the project plan, specifications, and other supponing data subsequently filed and approved by_ the
Department of Environment and Natural Resources (DENR) and considered a pan ofthis Permit.
The Innovative System will be connected to and functionally replace the use of lagoons as the waste treatment
system at this Facility. Bypass of the Innovative System is prohibited; all wastes shall be treated by the Innovative
System before reaching the earthen storage structures. The existing lagoon structure shall be properly maintained.
This Permit shall be effective from the date of issuance until October 31 , 2014 and shall be subject to the
following specified conditions and limitations.
Permit AWI820615 3 November 24 , 2010
I. PERFORMANCE STANDARDS
1 . The animal waste collection, treannent, storage and land application system permitted under this
Permit shall be effectively maintained and operated as a non-discharge system to prevent the
discharge of pollutants to surface waters, wetlands, or ditches. Waste shall not reach surface
waters or wetlands by runoff, drift, manmade conveyance, direct application, direct discharge, or
through ditches, terraces, or grassed waterways not otherwise classified as state waters.
Application of waste to terraces and grassed waterways is acceptable as long as it is applied in
accordance with Natural Resources Conservation Service (NRCS) Standards and does not result
·in a discharge of waste to surface waters or wetlands.
Facilities must be design~d, constructed, operated, and maintained to contain all waste plus runoff
from a 25-year, 24-hour rainfall event for the location of the facilit y. If the Permitee is in
compliance with this Permit and the facility's Certified Animal Waste Management Plan
(CA WMP), and unintentionally discharges as a result of a storm event greater than the 25-year,
24-hour storm, the Facility will not be considered to be in violation of this Permit.
2 . This Permit does not allow the Permittee to cause a violation of any of the water quality standards
established pursuant to Title lSA, Subchapter 2B of the North Carolina Administrative Code and
Title l5A, Subchapter 2L of the North Carolina Administrative Code.
3 . The facility's CA WMP, Best Management Plan, and Operation and Maintenance Plan are hereby
incorporated by reference into this Permit. The above referenced plans must be consistent with all
applicable laws, rules, ordinances, and standar~s (federal, state and local) in effect at the time of
siting, design and certification of the facility.
The Permittee must assess and record, on an ongoing . basis, the effectiveness of the
implementation of the CA WMP. The Permittee must make "major changes," "revisions," or
"amendments" to the CA WMP, as defmed in Section VIII , "Definitions," of this Permit, in order
to address any changes needed to maintain compliance this Permit. "Major changes,"
"revisions," and "amendments" to the CA WMP must be documented, dated, and included as part
of the CA WMP. "Major changes " and "revisions" to the CA WMP shall be submitted to the
appropriate Division of Water Quality (Division) Regional Office within thirty (30) calendar days
of the "major change" or "revision." "Amendments" are not required to be submitted to the
Division Regional Office unless specifically requested by the Division. If field, riser or pull
numbers are changed, an explanation shall also be submitted and include a description of how the
new numbers relate to the old numbers.
Any violation of the CAWMP, the Best Management Plan, or the Operation and Maintenance
Plan, shall be considered a violation of this Permit and subject to enforcement actions. A
violation of this Permit may result in the Permittee having to take immediate or long-term
corrective action(s) as required by the Division. These actions may include but are not limited to :
modifying the CA WMP ; ceasing land application of waste; removing animals from the facility;
or the Permit being reopened and modified, revoked and reissued, and/or terminated.
4 . A violation of this Permit may result in the Permittee having to take immediate or long term
corrective action(s) as required by the Division. These actions may include ceasing use of the
Innovative System, modifying operation of the Innovative System, modifying the WUP, ceasing
land application of waste, or removing animals from the Facility.
Permit AWI820615 4 November 24, 2010
5. Jbis Facility may not be expanded above the capacity shown in this Permit until a new permit
reflecting the expansion has been issued. Any proposed increase or modification to the annual
average design capacity from that authorized by this Permit will require a modification to the
CA WMP and the Permit prior to modification of the facility. All new and expanding operations
must demonstrate that waste management system will satisfy the requirements of G.S. §143-
215.10.1. No collection, treatment or storage facilities may be constructed in a 100-year flood
plain.
6. G.S. §143-215.10.1 requires the Facility covered by this Permit satisfy the performance criteria as
prescribed in 15A NCAC 01T .1307-.1309 and 15A NCAC 020 .1808.
a. Facility must substantially reduce ammonia emissions.
1. The combined ammonia emissions from swine waste treatment and storage structures
may not exceed an annual average of 0 .2 kg NH 3-N/week/1 ,000 kg of steady state
live weight (SSLW) or 72.2 kg NH~-N/week for this facility.
ii. Ammonia emissions from land application sites shall not ex~eed an annual average of
0 .1 kg NH3 -N/week/1 ,000 kg of SSLW or 72.2 kg NH 3-N/week for this facility.
iii . Total ammonia emissions from the swine farm must not exceed an annual average of
0 .9 kg NH 3 -N/weekll ,000 kg of SSLW or 325 kg NHrN/week for this facility.
b. Compliance and monitoring with respect to odor intensity levels at the property boundary
shall be evaluated at both upwind and downwind locations using one of the following:
1. Use an Odor Intensity Referencing Scale (OIRS) as spe~ified in ASTM 544-99. All
instantaneous observed levels shall be less than the equivalent of 225 parts per
million n-butanol. The average of 30 consecutive observations conducted over a
minimum of 30 minutes shall be less than the equivalent of 75 parts ~r million n-
butanol with a minimum of four ( 4) observations of the 30 less than or equal to the
equivalent of 25 parts per million n-butanol.
The Permittee shall document monitoring locations on a site map, indicating
prevailing wind direction, for each monitoring event.
u. Use a field olfactometry method and instrumentation. The measured dilution-to-
threshold ratio shall be less than or equal to 7:1 as determined using the
manufacturer's instrument procedures and instructions.
The Permittee shall document monitoring locations on a site map, indicating
prevailing wind direction, for each monitoring event .
iii. In accordance with 15A NCAC 02Q .0317, compliance with the odor limitations may
be demonstrated by BOD5 sampling as described in Condition ill.5. The BOD5
concentration for any effluent sample required by Condition Ill.5 to demonstrate
compliance with the odor limitations shall not exceed 150 mg/L. Any exceedance
shall be considered a violation of the odor control requirements of Condition 1.6.b
and 15A NCAC 020.1808.
c. Facility must substantially eliminate the release of disease-transmitting vectors and airborne
pathogens by meeting the following:
1. Fecal coliform concentrations in the final liquid effluent shall not exceed an annual
average of7,000 Most Probable Nurnber/100 mL .
Permit AWI820615 5 November 24, 2010
n. Separated solids and biological,residuals that are to be land applied on-site shall meet
the vector attraction reduction requirements in 15A NCAC 02T .1107.
m. The system shall meet the pathogen reduction requirements in 15A NCAC 021 .1106
for Class A biosolids that are to be land applied on-site pursuant to .11 06( a)( 1) or for
Class B biosolids that are to be otherwise land applied on-site.
IV. Separated solids that are removed to the Terra Blue, Inc composting facility shall be
treated in accordance with the permit for that facility.
7. The Pennittee shall conduct an evaluation of the facility and its CA WMP to determine the
facility's ability to comply with the NRCS nutrient management standard as it relates to
phosphorous within six (6) months of issuance of this Permit. The evaluation must be
documented on forms supplied by or approved by the Division and must be submitted to the
Division. The Permittee may submit documentation from a previous evaluation if performed
within five (5) years of the issuance of this Permit.
All fields with a "HIGH" phosphorous-loss assessment rating shall have land application rates
that do not exceed the established crop removal rate for phosphorous. There shall be no waste
application on fields with a "VERY HIGH" phosphorous-loss assessment rating.
8. A copy of this Permit, the WUP(s), approved design documents, as-built specifications, operation
and maintenance plan, and all certification forms shall be readily available at the Facility (stored
at places such as the farm residence, office, outbuildings, etc.) where animal waste management
activities are being conducted for the life of this Permit. These documents shall be kept in good
condition and records shall be maintained in an orderly fashion .
9. Upon completion of construction and prior to operation of the Innovative System, as-built plans
and specifications and the certification, signed and sealed by a Professional Engineer, must be
submitted certifying that the permitted Facility has been installed in accordance with this Permit,
and best engineering practices. Mail the attached Engineer's Certification form to the Animal
Feeding Operations Unit, 1636 Mail Service Center, Raleigh, NC 27699-1636.
10. The Fayetteville Regional Office, telephone [phone], shall be notified at least forty-eight
( 48) hours in advance of operation of the installed/modified Innovative System so that an in-place
inspection can be made. Such notification to the Regional Supervisor shall be made during the
normal office hours from 8:00 a.m. until 5:00p.m. on Monday through Friday, excluding State
Holidays.
11. The Innovative System including the spray irrigation system shall be effectively maintained and
operated at all times so that there is no discharge to surface waters or any contamination of
ground waters, which will render them unsatisfactory for normal use. In the event that the
Innovative System fails to perform satisfactorily, including the creation of nuisance conditions or
failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take
immediate corrective actions including those actions that may be required by the Division.
12. The following buffers shall be maintained when constructing the Innovative System:
a. 100 feet between wastewater treatment units and any wells, and
b. 50 feet between wastewater treatment units and property lines.
Permit AWI820615 6 November 24, 2010
Animal waste shall not be applied within 100 feet of any well with the exception of monitoring
wells. The allowable distance to monitoring wells shall be established on a case-by-case basis by
the Division .
II. OPERATION AND MAINTENANCE REQUIREMENTS
1. The collection, treatment, and storage units and the land application equipment and fields shall be
properly operated and maintained at all times.
2. A vegetative cover shall be maintained as specified in the facility's CA WMP on all land
application fields and buffers in accordance with the CA WMP. No waste shall be applied upon
areas not included in the CA WMP or upon areas where the crop is insufficient for nutrient
utilization. However, if the CA WMP allows, then waste may be applied up to thirty (30) days
prior to planting or breaking dormancy.
3. Soil pH on all land . application fields must be maintained m the optimum range for crop
production.
4. Land application rates shall be in accordance with the CA WMP. In no case shall land application
rates exceed the agronomic rate of the nutrient of concern for the receiving crop.
5. In no case shall land application rates result in excessive ponding or any runoff during any given
application event.
· 6. Animal waste shall not be directly applied onto crops for direct human consumption that do not
undergo further processing (e.g., strawberries, melons, lettuce, cabbage, apples, etc .) at any time
during the growing season, or in the case of fruit bearing trees, following breaking dormancy.
Application of animal wastes shall not occur within thirty (30) days of the harvesting of fiber and
food crops for direct human consumption that undergoes further processing.
7. If manure or sludges are applied on conventionally tilled bare soil, the waste shall be incorporated
into the soil within two (2) days after application on the land, or prior to the next rainfall event,
whichever occurs first. This requirement does not apply to no-till fields , pastUres , or fields where
crops are actively growing.
8. No material other than animal wastes of the type generated on this facility shall be disposed of in
the animal waste collection, treatment , storage , or application systems. This includes but is not
limited to pesticides, toxic chemicals and petroleum products .
9. Domestic and/or industrial wastewater from showers, toilets , sinks, etc. shall not be discharged
into the animal waste collection, treatment , and storage and application system. Washdown of
stock trailers owned by and used to transport animals to and from this Facility onl y will be
permissible as long as the system can accommodate the additional volume. Only those cleaning
agents and soaps that are EPA approved according to their label , will not harm the cover crop,
and will not contravene the groundwater standards listed in 15A NCAC 2L may be utilized in
facilities covered by this Permit. Instruction label s are to be followed when using cleaning agents
and soaps.
Permit AW1820615 7 November 24 , 2010
10. Disposal of dead animals resulting from normal mortality rates associated with the facility shall
be done in accordance with the facility 's CAWMP and the North Carolina Department of
Agriculture and Consumer Services (NCDA&CS) Veterinary Division's Statutes and regulations.
Disposal of dead animals whose numbers exceed normal mortality rates associated with the
facility shall also be done in accordance with the facility 's CAWMP and NCDA&CS Veterinary
Division's Statutes and regulations provided that: 1) burial of such animals shall be done in
consultation with the State Veterinarian of the NCDA&CS Veterinary Division 's Statutes and in
compliance with NCDA&CS regulations; 2) all such burial sites must be mapped, and the dates
and numbers of the animals buried by species and type must be recorded; and 3) the map is
submitted to the appropriate Regional Office Aquifer Protection Section within fifteen (15)
calendar days of burial .
In the event of a state of emergency declared by the Governor, disposal of dead animals shall be
done in accordance with requirements and guidelines dictated by the State Veterinarian according
G.S. §106-339.4. The Division may require groundwater monitoring when there is massive burial
of animals. All burial sites of such animals must be mapped, and the dates and numbers of the
animals buried by species and type must be . recorded.
11 . Unless accounted for in temporary storage volume, all uncontaminated runoff from the
surrounding property and buildings shall be diverted away from the animal waste system,
including but not limited to lagoons, storage ponds, sludge treatment or containment areas, and/or
open storage structures to prevent any unnecessary addition to the liquid volume in the structures.
12. A protective vegetative cover shall be established and maintained on all earthen basin
embankments (outside toe of embankment to maximum pumping elevation), benns, pipe runs,
erosion control areas , and surface water diversions. Trees, shrubs, and other woody vegetation
shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin
embankment areas shall be kept mowed or otherwise controlled and accessible.
13. The residuals generated from this Facility must be disposed in accordance with General Statute
143-215.1 and in a manner approved by the Division. When removal of sludge from the treatment
units is necessary, provisions must be taken to prevent damage to any dikes and liners.
If separated solids or residuals from the other treatment units are accumulated faster than
predicted, and it is determined that designed treatment, storage and disposal methods are
insufficient, the Permittee will immediately deactivate the Innovative System, ceasing the
generation of solids, until adequate solids storage and/or removal can be designed, approved, and
constructed.
14. All treatment units shall be kept free of foreign debris including, but not limited to, tires, bottles,
light bulbs, gloves, syringes or any other solid waste.
15. The facility must have at least one of the following items at all times: (a) adequate animal waste
application and handling equipment, (b) a lease, or other written agreement, for the use of the
necessary equipment, or (c) a contract with a third party applicator capable of providing adequate
waste application.
Permit AWI820615 8 November 24, 2010
16. The Permittee shall designate a cenified animal waste management system operator with a valid
certification to be in charge of the animal waste management system. The waste management
system shall be operated by the Operator in Charge (OIC) or a person under the OIC 's
supervision.
17. In accordance with 15A NCAC 8F .0203(2)(2), the OIC or a designated back-up OIC of a Type A
Animal Waste Management System shall inspect, or a person under the supervision of an OJC or
designated back-up OIC shall inspect, the land application site as often as necessary to insure that
the animal waste is land applied in accordance with the CA WMP . In no case shall the time
between inspections be more than 120 minutes during the application of waSte. A record of each
inspection shall be recorded on forms supplied by, or approved by, the Division and shall include
the date, time, sprayfield number and riame of the operator for each inspection. Inspection shall
include but not be limited to visual observation of application equipment, spray fields, subsurface
drain outlets, ditches, and drainage ways for any discharge of waste .
The Permittee may assert as an affirmative defense in any enforcement action alleging
noncompliance with the requirements imposed in this condition that such noncompliance was due
to circumstances beyond the Permittee's control. A notation shall be made on the form indicating
the inspection affected by such circumstance and an explanation setting forth the circumstances
claimed to have been beyond the Permittee's control shall be submitted with the form.
18. The Director may require any permittee to install and operate flow meters with flow totalizers
based on the facility's violations and/or incomplete or incorrect record keeping events.
19. No waste shall be applied in wind conditions that might reasonably be expected to cause the mist
to reach surface waters or wetlands or cross property lines or field boundaries.
20. The Permittee shall maintain buffer strips or·other equivalent practices a s specified in the
facility 's CA WMP near feedlots, manure storage areas and land application areas.
21. Waste shall not be applied on land that i s flooded, saturated with water, frozen or snow covered at
the time of land application.
22 . Land application of waste is prohibited during precipitation events . The Permittee shall consider
pending weather conditions in making the decision to land apply waste and shall document the
weather conditions at the time of land application on fonns supplied by or approved by the
Division.
Land applicatiqn of waste shall cease within four (4) hours of the time that the National Weather
Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a
tropical system including a hurricane, tropical storm, or tropical depression for the county in
which the permitted facility is locate d. Watches and warnings for Sampson County are posted on
the National Weather Service's website located at: www.erh.noaa.gov/er/rah /. Watch and
warning information can also b e obta ine d by calling the Raleigh, N C National Weather Service
Office that serves Sampson County at [phone].
The Director ma y require any permittee to install, operate and maintain devices on all irrigation
pumps/equipment designed to a utomatically stop irrigation act ivities during precipitation. This
decision will be based o n the facility's compliance history for irri gation events .
Permit AW182061 5 9 November 24, 2010
23 .
24.
26.
27.
28 .
29.
30.
If liquid effluent samples show that additional land will be necessary for application of nitrogen
at agronomic rates, the Permittee will take immediate action. This action may include, but may
not be limited to, one of the following : a) preparing additional land at the site for land application
wastewater or solids, b ) acquiring leased land agreements for land application of wastewater or
solids, or c) decrease the animal population to that which creates a balance between nutrients
produced and utilization on the existing land application and crops, or d) any other method
approved by the Division.
Land application activities shall cease on any application site that exceeds a Mehlich 3 Soil Test
Index for Copper of greater than 3,000 (108 pounds per acre) or Zinc of greater than 3 ,000 (213
pounds per acre).
All waste application equipment must be tested and calibrated at least once e very two years. The
results must be documented on forms provided by, or approved by, the Division.
Any major structural repairs to the waste management system must have written documentation
from an engineer or technical specialist certifying proper design and installation. However, if a
piece of equipment is being replaced with a piece of equipment of the identical specifications, no
technical specialist approval is necessary (i.e. piping, reels, valves, pumps (if the gallons per
minute (gpm) capacity is not being increased or decreased), etc.] unless the replacement involves
disturbing the lagoon/storage pond embankment or liner.
Crops for which animal waste is land applied must be removed from the land application site and
properly managed and utilized unless other management practices are approved in theCA WMP.
The WUP shall be modified as needed, based on performance of the Innovative System. If
performance is not as predicted, immediate measures such as those listed in Condition ll.23 above
will be taken.
In the case of interruption or failure of the Innovative System, the Permittee will follow the
Emergency Action Plan (EAP) as submitted.
Permittee shall install and maintain approved odor control practices as described in the Best
Management Plan submitted to the Division and the Division of Air Quality.
III. MONITORING AND REPORTING REQillREMENTS
1. Adequate records shall be maintained by the Permittee to track the amount of separated solids
that are disposed. These records shall include, but are not necessarily limited to, the followin g
information:
a. Volume of separated solids generated, and
b. Dates and amounts of separated solids removed from the site.
Permit AWI820615 10 November 24, 2010
2. The Permittee or a Designee shall inspect the entire Innov ativ e Sy stem wast e collection,
treatment, and storage structures and runoff control measures at a frequency to insure proper
operation but at least monthly and after all storm events of greater than one (1) inch in 24 hours .
The Permittee shall keep an inspection log or summary including a t least the date and time of
inspection, observations made, and any maintenance, repairs, o r corrective act ions taken by the
Permittee. This log of inspections shall be for a period of five (5) years from the date of the
inspection and shall be made available upon request to the Division or other permitting authority .
3 . The Permittee or a designee shall keep a log of all operational changes made to the Innovative
System including at least the process parameter that was changed, the date and time of the
change, the reason for the change, and all observations made both at the time of the change and
subsequently as a result of the change.
4 . A representative Standard Soil Ferti lity Analysis shall be conducted annually on each application
site receiving animal waste. The results of these tests shall be maintained on file by the Permittee
for a minimum of five (5) years and shall be made available to the Division upon request.
5 . After submission of the Engineer's Certification as required in Condition 1.9 , the Permittee shall
conduct waste water analysis for the parameters and a t the frequencies listed in the table below.
Quarterly tests shall be conducted once within each of the following windows with at least sixty
(60) days between any two sampling events: Quarter 1: Jan-March ; Quarter 2 : April-June;
Quarter 3: July-Sept; Quarter 4: Oct-Dec.
Influent to Effluent from
Parameter Separated Solids Homogenization Phosphorus
Tank Settlin~ Tank
Flow (gJ>_d) Daily* Quanerly Quarterly
Total N Quanerlv Quanerlv Quarterly
NH3-N Quarterly Quarterly Quarterlv
NOrN/N02-N Quarterlv I Quarterly Quarterl y
Total P I Quarterly I Quarterly I Quarterlv
% Total Solids l Quanerlv Quarterly I Quarterly
C~per Quarterly Quarterly Q uarterly
Zinc I Quanerlv Quarterly Q uarterlv
pH Quarterlv Quarterl v I Q uarterlv
BO D 5 ------I Quanerl v Quarterlv
*Keep records as required by Condition III .1 o f this Permi t.
Permit AWI820615 11 November 24, 2010
Ammonia emission compliance may be demonstrated through a reported nitrogen mass balance
or another analysis approved by the Division. As a minimum, compliance with the ammonia
emission standard shall be documented by the following sampling schedule:
Parameter Influent to Influent to Settling Tank
Separated Water Tank after Nitro2en Treatment
Flow (gpd) Quarterly Quarterly
Total N Quarterly Quarterly
NHJ-N I Quarterly Quarterly
NO,-N Quarterly Quarterly
If, after two years of compliance monitoring and reporting the treatment system is compliant with
l5A NCAC 02T .1307, the Pennittee may either continue the above quarterly liquid sampling for
ammonia or directly sample ammonia air emissions from all open air structures annually, with
alternating sampling during the summer and winter seasons.
6. After submission of the Engineer's Certification as required in Condition 1.9 , the Permittee shall
monitor for odor compliance quarterly using one of ·the three methods outlined in Condition 1.6.
Results of monitoring shall be documented and included in the quarterly report corresponding to
the sampling date.
If, after two years of compliance monitoring and reporting the treatment system is compliant with
15A NCAC .02T .1307, the Permittee may request to reduce odor compliance monitoring to an
annual basis, with alternating years having sampling during the ~ummer and winter seasons.
7. All records, including operation, maintenance, and repair records, shall be maintained on site and
in chronological and legible form for a minimum of five (5) years by the Permittee. ·These
records shall be maintained on forms provided by or approved by the Division and shall be
readily available for inspection.
8. A comprehensive report shall be submitted to the Division every six months after initial start -up
of the Innovative System. Reports for Quarter 1 and Quarter 2 are due by July 31, and Reports
for Quarter 3 and Quarter 4 are due by January 31 . The report shall consist of all records, logs,
and reports as required in Permit Conditions IlL I through ID.6. The report shall be submitted to
the Animal Feeding Operations Unit, 1636 Mail Service Center, Raleigh, NC 27699-1636 and to
the Aquifer Protection Supervisor, Fayetteville Regional Office, 225 Green St., Suite 714,
Fayetteville, NC 28301.
9. Monitoring and Recording Freeboard Levels:
a . Highly visible waste-level gauges shall be maintained to mark the level of waste in each
storage pond that does not gravity feed through a free flowing transfer pipe into a
sub sequent structure. The gauge shall have readily visible permanent markings.
Permit AWI820615 12 November 24, 2010
The waste level in each structure with a waste level gauge shall be monitored and
recorded weekly on forms supplied by or approved by the Division.
The Director may require more frequent monitoring and recording of waste levels based
on the facility's compliance history for freeboard violations .
b. Freeboard violations in any two consecutive years following the issuance of this Permit,
or as determined necessary by the Director, shall monitor and record waste levels as
follows:
In addition to the facility's existing lagoon waste-level gauges, automated lagoon/storage
pond waste-level monitors and recorders (monitored and recorded at least hourly) must ·
· be installed on all treatment and storage structures covered by a COC issued under this
Permit to measure and record freeboard. This equipment must be properly maintained
and calibrated in a manner consistent with manufacturer's operation and maintenance
recommendations. This automated equipment must be in place no later than ninety (90)
days following notification from the Director. The Director may determine that
installation of automated waste level monitors is not required if the Permittee can
demonstrate that preventative measures were taken to avoid the violations and that the
violations resulted from conditions beyond the Permittee's control.
If an automated level monitor(s) becomes inoperable, the Permittee shall:
1. report the problem by telephone to the appropriate Division Regional Office as
soon as possible, but in no case more .than 24 hours following first knowledge of
the problem; and,
11. make any needed repairs to the equipment as quickly as possible, and take and
record daily waste levels at the same time every day until such time as the
automated equipment is placed back into operation.
c. The Director may require new or modified waste-level gauges if it is determined that the
existing gauges are not adequate to accurately indicate actual waste levels, or the various
waste levels required to be maintained by this Permit or the CA WMP.
I 0 . Monitoring and Recording Precipitation Event
a . Precipitation events at the facility to operate under this Permit shall be monitored and
recorded as follows:
A rain gauge must be installed at a site that is representative of the weather conditions at
the farm 's land application site(s) to measure all precipitation events. The precipitation
type and amount must be recorded daily for all precipitation events and maintained on
site for review by the Department of Environment and Natural Resources (Department).
Daily records do not need to be maintained for those days without precipitation events.
b . The Director may require that an automated rain gauge and recorder must be installed on
site to measure and record all precipitation events. This equipment must be properly
maintained and calibrated in a manner consistent with manufacturer's operation and
maintenance recommendations . This automated equipment must be in place no later than
ninety (90) days following receipt of notice from the Director.
Permit AWI820615 13 November 24, 2010
If an automated rain gauge(s) becomes inoperable, the Permittee shall:
1. report the problem by telephone to the appropriate Division Regional Office as
soon as possible, but in no case more than twenty four (24) hours following first
knowledge of the problem; and,
11. make any needed repairs to the equipment as quickly as possible, and take and
record all rainfall events until such time as the automated equipment is placed
back into operation.
11 . An analysis of the animal waste to be land applied shall be conducted in accordance with
recommended laboratory sampling procedures as close to the time of application as practical and
at least within sixty ( 60) days (before or after) of the date of application . Every reasonable effort
shall be made to have the waste analyzed prior to the date of application and as close to the time
of waste application as possible . This analysis shall include the following parameters:
Nitrogen
Phosphorus
Zinc
Copper
12 . The Permittee shall record all irrigation and land application event(s) including hydraulic loading
rates, nutrient loading rates and cropping information. The Permittee shall also record removal of
solids and document nutrient loading rates if disposed of on-site, or record the off-site location(s).
These records must be on fonns supplied by, or approved by, the Division. ·
13 . A record shall be created and maintained of all transfers of waste between waste structures on the
same site not typically operated in series. Such record shall include at least the identity of the
structure from which the waste was transferred, the identity of the structure receiving the waste,
the date and time of transfer and the total volume of waste transferred.
14. The Pennittee must maintain monthly stocking records for the facility and make the records
available to the Depanment. ·
15 . If, for any reason, there is a discharge from the waste collection, treatment, storage and
application systems (including the land application sites), to surface waters or wetlands, the
Permittee is required to make notification in accordance with Condition ill. 19. The discharge
notification shall include the following information:
a. Description of the discharge: A description of the discharge including an estimate of the
volume discharged, a description of the flow path to the receiving surface waters or
wetlands and a site sketch showing the path of the waste.
b . Time of the discharge: The length of time of the discharge, including the exact dates and
times that it started and stopped, and if not stopped, the anticipated time the discharge is
expected to continue.
c . Cause of the discharge : A detailed statement of the cause of the discharge. If caused by a
precipitation event, detailed information from the on-site rain gauge concerning the inches
and duration of the precipitation event.
d. All steps being taken to reduce, stop and cleanup the discharge. All steps to be taken to
prevent future discharges from the same cause.
Permit AWI820615 14 November 24, 2010
e. Analysis of the waste: A copy of the last waste analysis conducted as required by Condition
III. 11 above.
f. A waste sample, obtained within seventy-two (72) hours following first knowledge of the
discharge to surface waters or wetlands, from the source lagoon/storage pond, shall be
analyzed for the following minimum parameters:
Fecal coliform bacteria
Total suspended solids
Ammonia nitrogen (NH3-N)
Nitrate nitrogen (N03-N)
Five-day biochemical oxygen demand (BOD 5)
Total phosphorous
Total Kjeldahl nitrogen (TKN)
Monitoring results must be submitted to the Division within thirty (30) days of the
discharge event.
16. In accordance with 15A NCAC 02T .0108(c), the Division may require any monitoring and
reporting (including but not limited to groundwater, surface water or wetland, waste, sludge, soil,
lagoon/storage pond levels and plant tissue) necessary to determine the source, quantity , quality,
and effect of animal waste upon the surface waters, groundwaters or wetlands. Such monitoring,
including its scope, frequency, duration and any sampling, testing, and reporting systems, shall
meet all applicable Division requirements.
17. A copy of this Permit, certification forms , lessee and landowner agreements, the CA WMP, Best
Management Plan, the Operations and Maintenance Manual, and copies of all records required by
this Permit and the facility 's CAWMP shall be maintained by the Permittee in chronological and
legible form for a tn.inimum of five (5) years. Records include but are not limited to: soil and
waste analyses, rain gauge readings, freeboard levels, irrigation and land application event(s),
past inspection reports and operational reviews, anixruil stocking records, records of additional
nutrient sources applied (including but not limited to sludges , unused feedstuff leachate , septage
arid commercial fertilizer), cropping information, waste application equipment testing 'and
calibration, and records of removal of solids to off-site location(s). These records shall be
maintained on forms provided or approved by the Division and shall be readily available at the
facility (stored at places such as the farm residence, office, outbuildings , etc.) where animal waste
management activities are being conducted for the life of this Permit, unless otherwise specified
in this Permit.
18 . Within fifteen (15) working days of receiving the request from the Division, the Permittee shall
provide to the Division one (1) copy of all requested information and reports related to· the
operation of the animal waste management system. Once received by the Division, all such
information and reports become public information, unless they constitute confidential
information under NC G.S . 132-1.2, and shall be made available to the public by the Division as
specified in Chapter 132 of the General Statutes.
19. Regional Notification:
The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number
(91 0) 433-3300 , as soon as possible , but in no case more than 24 hours following first knowledge
of the occurrence of any of the following events:
a. Failure of any component of the animal waste collection, treatment, and storage and land
application system resulting in a discharge to surface waters .
Permit AW18 20615 15 November 24, 2010
b . Any failure of the animal waste treatment and disposal system that renders the Facility
incapable of adequately receiving, treating or storing the animal waste and/or sludge.
c. A spill or discharge from a vehicle or piping system transporting animal waste or sludge
which results in, or may result in, a discharge to surface waters or an ev ent that poses a
serious threat to surface waters, wetland, or human health or safety.
d. Any deterioration or leak in a treatment unit that poses an immediate threat to the
environment.
e. Failure to maintain adequate storage capacity in a treatment unit greater than or equal to that
required in Condition VI.2 of this permit .
f. Any discharge that bypasses a treatment unit.
g. Any discharge that poses a serious threat to the environment or human safety or health
h. Any failure of any component of the Innovative System.
i. Over applying waste either in excess of the limits set out in the CA WMP or where runoff
enters surface waters or wetlands.
For any emergency that requires immediate reporting after normal business boors, please
contact the Division of Emergency Management at 1-800-858-0368.
The Permittee shall also file· a written report to the appropriate division within the Fayetteville -
Regional Office of the occurrence within five (5) calendar days following first knowledge of the
occurrence. This report shall outline the actions taken or proposed actions to correct the problem
and to ensure that the problem does not recur. The requirement to file a written report may not be
waived by the Regional Office.
20. The Director may require the Permittee to file an annual certification report based on the
compliance history of the facility. If required, the report must be filed on forms provided b y the
Division.
21 . The Director may require this facility to submit additional reports and/or certifications based on
compliance history.
22. In the event of a discharge of 1,000 gallons or more of waste to surface waters or wetlands, the
Permittee must issue a press release to all print and electronic news media that provide general
coverage in the county in which the discharge occurred setting out the details of the di scharge.
The press release must be issued within forty-eight (48) hours after it is determined that the
discharge has reached the surface waters or wetlands. A copy of the press release and a list of the
news media to which it was distributed must be kept for at least one ( 1) ye ar after the discharge
and must be distributed to any person upon request.
Permit AWI820615 16 November 24 , 2010
23.
24.
1n the event of a discharge of 15,000 gallons or more of animal waste to surface waters or
wetlands, a public notice is required in addition to the press release described in Condition ill 15 .
The public notice must be placed in a newspaper having general circulation in the county in
which the discharge occurred and the county immediately downstream within ten ( 1 0) days of the
discharge. The minimum content of the notice is the name of the facility, location of the
discharge, estimated volume of waste entering state waters, time and date discharge occurred,
duration of the discharge, identification water body that was discharged into including creek and
river basin if applicable, actions taken to prevent further discharge, and a facility contact person
and phone number.
If a discharge of 1,000,000 gallons of wastewater or more reaches surface waters or wetlands, the
appropriate Division Regional Office must be contacted to determine in what additional counties,
if any, a public notice must be published. A copy of all public notices and proof of publication
must be sent to the Division within thirty (30) days of the discharge.
The Permittee shall conduct a survey of the sludge accumulation in all lagoons every year. The
survey report should be written on forms provided or approved by the Division and shall include
a sketch showing the depth of sludge in the various locations within each lagoon. This survey
frequency may be reduced if it can be demonstrated to the satisfaction of the Division that the rate
of sludge accumulation does not warrant an annual survey.
If the sludge accumulation is such that the structure does not satisfy the criteria set by NRCS NC
Conservation Practice Standard No. 359, a sludge removal or management plan must be
submitted to the appropriate Division Regional Office within ninety (90) days of the
determination . The plan sha ll describe removal and waste . utilization procedures to be used.
Compliance regarding sludge levels must be achieved within two (2) years of the determination.
26. If required by 15A NCAC 02T Section .1300, the Division may notify the permittee to conduct
compliance water quality monitoring on surface and/or groundwater during the period of this
Permit. This monitoring will not be required until such time as the Division notifies the
permittee. A monitoring plan shall be established within the time specified by the above
referenced rules. All monitoring must be perfoJ1n.ed using standard sampling protocol , tested at a
laboratory approved by the Division, and results must be submitted to the Division.
IV. GROUNDWATER REQUIREMENTS
1. The Groundwater Compliance Boundary is established by 15A NCAC 2L .0102 and 15A NCAC
2T .01 03. An exceedance of Groundwater Quality Standards at or beyond the Compliance
Boundary is subject to the requirements of 15A NCAC 2L and the Division in addition to the
penalty provisions applicable under the North Carolina General Statutes.
2 . Any groundwater quality monitoring, as deemed necessary by the Division, shall b e provided.
V. INSPECTIONS
1 . The P ermittee shall allow any authorized representative of the Department, upon th e presentation
of credentials and other documents as may be required by law and in accordance with r easonable
and appropriate biosecurity measures, to :
Permit AWI82061 5 17 November 24 , 2010
a. Enter the Permittee's premises where a regulated facility or activity is located or conducted,
or where records must be kept under the conditions of this Permit;
b . Have access to and copy, at reasonable times, any records that must be kept under the
conditions of this Permit;
c . Inspect , at reasonable times any facilities, equipment (including monitoring and control
equipment), practices, or operations regulated or required under this Permit; and,
d. Sample or monitor, at reasonable times, for the purpose of assuring permit compliance, any
substances or parameters at any location.
VI. GENERAL CONDITIONS
1. The issUance this Permit shall not relieve the Permittee of the responsibility for compliance with
all applicable surface water, wetlands, groundwater and air quality standards or for damages to
surface waters, wetlands or groundwaters resulting from the animal operation.
2. The maximum waste level in iagoons/storage ponds shall not exceed that specified in the
CAWMP. At a minimum, maximum waste level for lagoons/storage ponds must not exceed the
level that provides adequate storage to contain the 25-year, 24-hour storm event plus an
additional one (1) foot of structural freeboard except that there shall be no violation of this
condition if: (a) there is a storm event more severe than a 25-year, 24-hour event , (b) the
Permittee is in compliance with its CAWMP, and (c) there is at least one (I) foot of structural
, freeboard.
3 . All containment basins, such as a lagoon or a storage pond, used for waste management shall
continue to be subject to the conditions and · requirements of this Permit until properly closed.
When the containment basin is properly closed in accordance with the NRCS NC Conservation
Practice Standard No. 360 "Closure of Waste Impoundments ," February 2008 or any subsequent
amendment, the containment basin shall not be subject to the requirements of this Permit. The
Permittee must submit a letter to the Division to request rescission of the Permit by providing
documentation of closure of all containment basins.
Closure shall also include a minimum of 24 hours pre-notification of the Division and submittal
of the Animal Waste Storage Pond and Lagoon Closure Report Form to the address identified on
the fonn within fifteen ( 15) days of completion of closure.
4. The annual permit fee shall be paid by the Permittee within thirty (30) days after being billed by
the Division. Failure to pay the fee accordingly constitutes grounds for revocation of its COC to
operate under this Permit.
5. Failure of the Permittee to maintain, in full force and effect, lessee and landowner agreements,
which are required in the CAWMP, shall constitute grounds for revocation of this Permit.
Pennit AWI820615 18 November 24 , 2010
6. Upon classification of the Facility by the Water Pollution ContrOl System Operators Certification
Commission (WPCSOCC), the Permittee shall designate a Cenified Water Pollution Control
System Operator (Operator) to operate the Facility. The designated Operator must hold a
certificate of the same type(s) and grade(s) as the classification(s) assigned to the Facility by the
WPCSOCC. The Permittee may also be required to designate a certified back-up Operator of the
appropriate type and grade to comply with the conditions of 15A NCAC 8G . 0202. The
Permittee shall submit to the WPCSOCC a completed designation form designating the
appropriately certified Operator(s) thirty (30) days prior to the introduction of waste into the
system or within thirty (30) days of classification, in the case of the Existing System. The
designated Operator of the Facility must visit the Facility as often as necessary to insure proper
operation of the system, but in no case less frequently than as specified in 15A NCAC 8G
.0204(2), ISA NCAC SF. 0203 , or both.
7. After the Innovative System has been in use for one (I) year (does not need to be consecutive) the
Pemtittee or their designee shall submit a progress report to the Division. This report shall
include any recommendations for improvements if the system is to remain operational.
8. After the Innovative System has been in use for one ( 1) year (does not need to be consecutive) the
Permittee or their designee must submit a comprehensive Operation and Maintenance (O&M)
manual if the system is to remain operational. The O&M manual shall include the following
minimum information:
a. As-built drawings ,
,b. A detailed description of the Innovative System,
c . Warranty information for all installed equipment and each major component,
d . Inventory, functional descriptions, and complete operating instructions for all installed
equipment and each major component,
e. Instructions for start-up/shut-down as well as for calibration and adjustment of all
installed equipment and each major component,
f. Recommended maintenance management system, including preventative and predictive
maintenance, for all installed equipment and each major component,
g . Contact information for local service companies as well as instructions for replacement of
all installed equipment and each major component,
h. Contact information for local contractors capable of performing emergency repairs , and
1. Contact information for regulatory and other a gencies.
9. After the Innovative System has been in use for one (I) year the Pemtittee or a designee must
submit a comprehensive operator-training program to be approved by the Division.
I 0. Upon review of these documents the Division maintains th e right to reconsider the Innovative
System for continued approv al.
Permit AWI820615 19 Nove mber 24, 2010
11. The Division may require any monitoring (including but not limited to groundwater, surface
water, animal waste, sludge, soil and plant tissue) necessary to determine the source, quantity,
quality, and effect of any waste upon the Waters of the State. Such monitoring, including its
scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all
applicable Environmental Management Commission (Commission) requirements.
12. Failure to abide by the conditions and limitations contained in this Permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina General
Statute 143-215.6A-6C and may include the requirement to obtain additional treatment or storage
units and/or addition of land application sites , and/or the modification of the Innovative and/or
Existing Systems.
13. The issuance of this Permit does not excuse the Permittee from the obligation to comply with all
applicable statutes, rules, regulations, or ordinances (local, state, and federal).
14. Should the Permittee desire to abandon the Innovative System in accordance with 15A NCAC
02T .1 309, a •·closure plan" must be submitted to the Division. The closure plan must include
recommendations by a Professional Engineer for the removal of all equipment associated with the
Innovative System so as not to create any discharge from the Innovative System or the previously
existing wastewater treatment system, and so as to not compromise the Existing System in any
way. No equipment shall be removed without prior approval from the Division.
15. This Permit shall become voided unless the Facility is constructed in accordance with the
conditions of this Permit, the approved plans and specifications, and other supporting data.
16. This Permit is effective only with respect to the nature and volume of wastes described in this
Permit for the Tyndall Hog & Chicken Farm, Inc ..
Any proposed modification to an animal waste management system shall require approval from
the Division prior to construction.
17. This Permit is not automatically transferable. In the event there is a desire for the Facility to
change ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division accompanied by an application fee, documentation from the parties
involved, and other supporting materials as may be appropriate. The approval of this request will
be considered on its merits and may or may not be approved.
18. A set of as-built plans and specifications for the subject project must be retained by the Permittee
for the life of the project.
19 . The Permittee, at least six ( 6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the Facility
described therein, and if warranted, will extend the Permit for such period of time and under such
conditions and limitations as it may deem appropriate.
20. The issuance of this Permit does not prohibit the Division from reopening and modifying the
Permit, revoking and reissuing the Permit, or terminating the Permit as allowed by the appropriate
laws, rules, and regulations.
Permit AWI820615 20 November 24, 2010
21. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that the performance standards of G.S. §143-
215.1 0.1. are met prior to restocking of the facility.
VII. PENAL TIES
1. Failure to abide by the conditions and limitations contained in this Permit; the facility's Best
Management Plan; the facility's CA WMP; and/or applicable state law; may subject the Permittee
to an enforcement action by the Division including but not limited to the modification of the
animal waste m~gement system, civil penalties, criminal penalties and injunctive relief.
2. The Permittee must comply with all conditions of this Permit. Any permit noncompliance
constitutes a violation of state law and is grounds for enforcement action; for permit coverage
termination, revocation and reissuance, or modification; or denial of a permit coverage renewal
application.
3. It shall not be a defense for a Permittee in an enforcement action to claim that it would have been
necessary to halt or reduce the pennitted activity in order to maintain compliance with the
conditions of this Permit.
Vlll. DEFINITIONS
25-year, 24-hour rainfall or storm event means the maximum 24~hour precipitation event with a
probable recurrence interval of once in 25 years, as defined by the National Weather Service in Technical
Paper Number 40, "Rainfall Frequency Atlas of the United States," May 1961, and subsequent
amendments, or equivalent regional or state rainfall probability information developed therefrom.
Agronomic rates means the amount of animal waste and/or other nutrient sources to be applied to land s
as outlined in NRCS NC Conservation Practice Standards No. 590 "Nutrient Management'' and No. 633
"Waste Utilization" or as recommended by the NCDA&CS and the North Carolina Cooperative
Extension Service at the time of certification of the Animal Waste Management Plan by the appropriate
certified technical specialist.
Amendment to theCA WMP means a change and/or addition to a part(s) of the plan, and requires that the
change and/or addition adhere to current applicable standards. The following are examples of
amendments to theCA WMP:
• In an existing CAWMP, a change in crops and/or cropping pattern that utilizes 25% or less of theN
generated is considered a plan amendment. Additional acreage needed to facilitate the change in crops
and/or cropping pattern is permissible and considered part of the amendment.
• The addition of winter crops and/or interseeded perennial crops are considered amendments to an
existing CA WMP when the operation does not require additional acreage and/or crops for N
utilization, and does not exceed the 25% criteria stated above.
• When a CA WMP cannot meet N utilization requirements due to land lost to irrigation inefficiency
(useable versus total acres), then theCA WMP may be amended to increase available acreage and/or
change the crop for N utilization. This is the only exception to the 25% N criteria for plan revision.
Permit AWI820615 21 November 24, 2010
• Inclusions of emergency action plans, and insect, odor and mortality checklists are considered
CA WMP amendments.
• Including additional acreage for land application beyond what is required in the existing CA WMP is
considered a plan amendment.
Animal feeding operation means a lot or facility (other than an aquatic animal production facility) where
the following conditions are met: (i) animals (other than aquatic animals) have been, are, or will be
stabled or confmed and fed or maintained for a total of forty five (45) days or more in any twelve (12)
month period, and (ii) crops, vegetation, forage growth, or post-harvest residues are not sustained in the
normal growing season over any portion of the lot or facility. Two or more animal feeding operations
under common ownership are considered to be a single animal feeding operation if they adjoin each other,
or if they use a common area or system for the disposal of wastes .
Certification means technical specialist certification of the CA WMP in accordance with the requirements
of ISA NCAC 02T .1304. It is unrelated to terms "Annual Certification" as used in Condition 111.20 of
this Permit, and the "No Discharge Certification Option" allowed by the November 2008 EPA CAFO
Rule.
Ditch means any man made channel for the purpose of moving water off a site to the surface waters.
Excessive Ponding means any area of the application field where visible liquid waste is ponded on the
surface of the land application site more than four ( 4) hours following the application of waste . Excessive
ponding also means any areas where the ponding of waste has resulted in crop failure.
Groundwaters mean any subsurface waters, as defined in 15A NCAC 2L .0102.
Land application means the application of wastewater and/or waste solids onto or incorporation into the
soil.
Major changes to the CA WMP means changes in the number of animals, type of operation (feeder to
finish to wean to feeder), retrofit of a lagoon, installation of a new irrigation system, and similar type
changes. Recertification is only required for major changes to the CAWMP. Major changes to a facility
must first be approved by DWQ. The new CA WMP and the certification shall be submitted with a request
that the COC be amended to reflect the changes . The facility may not make the changes until a new or
amended COC bas been issued.
Revision to the CA WMP means a change to an entire CA WMP to meet current applicable standards. A
CA WMP must be revised if the operation cannot utilize all N nitrogen generated b y the animal production
in accordance with the existing CA WMP, except for the specific conditions noted in the CA WMP
amendment criteria as previously defmed. For an existing CA WMP, a change in crops and/or cropping
pattern that utilizes more than 25% of the N generated by the operation is considered a plan revision. Any
change to an existing CA WMP, whether an amendment or revision, must be signed and dated by both the
producer and a technical specialist for the new CA WMP to be valid. A revision of the CA WMP does not
require recertification.
State Waters means all surface waters, wetlands, groundwaters and waters of the United States located in
the State.
Permit AW1820615 22 November 24, 2010
Surface Waters means any stream, river, brook. swamp, lake, sound, tidal estuary, bay, creek, reservoir,
waterway, or other surface body or surface accumulation of water, whether public or private, or natural or
artificial, that is contained in. flows through, or borders upon any portion of the State of North Carolina,
including any portion of the Atlantic Ocean over which the State has jurisdiction as well as any additional
Waters of the United States which are located in the State.
Waste means manure, animal waste, process wastewater and/or sludge generated at an animal feeding
operation.
Wetlands means areas that are inundated or saturated by an accumulation of surface or groundwater at a
frequency and duration sufficient to support, and under nonilal circwnstances do support a prevalence of
vegetation typically adapted for life in saturated soil conditions, as defined in 15A NCAC 2B .0202.
Permit issued this the 24th day ofNovember, 2010 .
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
for Coleen H . Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit No. A WI820615
Permit AWIB20615 23 November 24 , 2010
THIS PAGE IS INTENTIONALLY
LEFT BLANK
Permit AWI820615 24 November 24, 2010
Permit No. A WI820615
November 24, 2010
ENGINEER'S CERTIFICATION
I, , as a duly registered Professional Engineer in the State of North Carolina,
having been authorized to observe (periodically , weekly, full time) the ·
construction of the project-------------------------
Project Name
Location
for the Permittee hereby state that, to the best of my abilities , due care and diligence was used in the observation
of the construction such that the construction was observed to be built within substantial compliance and intent of
this Permit, the approved plans and specifications, arid other supponing materials .
Signature -------------------Registration No.------
Date --------
Permit AWI820615 25 November 24 , 2010
NA
NCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
William & Becky Tyndall
Tyndall Hog & Chicken Fann, Inc
333 Cedar Lake Lane
Clinton, NC 28328
Division of Air Quality
Sheila C. Holman
Director
November 22,2010
Subject: Best Management Plan for Animal Operations
DWQ Application No. A WI 820615
Tyndall Hog & Chicken Fann, Inc.
Sampson County
Dear Mr. Tyndall:
Dee Freema n
Sec retary
The Division of Air Quality (DAQ) has reviewed your request to use effluent BOD measurements as the
surrogate for monitoring odor from the farm referenced above . Based upon the information provided, we
approve your request and have provided language to the Division of Water Quality (DWQ) for
incorporation into ,YO Ur penn it. As noted in previous correspondence, the odor limitations of !SA NCAC
20.1808 will still apply at the property boundary.
If you have any questions concerning this matter, please do not hesitate to contact Gary Saunders in the
Stationary Source Compliance Branch at [phone] or via email at [e-mail].
SCH/gls
Cc: Christine Blanton Lawson (DWQ-RCO)
164 1 Mai l Service Cen ter , Raleigh, North Caroli na 27699-164 1
2728 Cap ital Blvd., Raleigh, NC 2760.4
Phone : [phone] I F .~.x 919-715-7175 I Intern et: www.ncair .org
An Equa l Oppo rtunity /AHirmative Act ion Em ployer
Sincere ly ,
Sheila C. Holman
OnehC ]. Nort aro tna
!Vatu rally
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Beverly Eaves Purdue
Governor
William & Becky Tyndall
Tyndall Hog & Chicken Fann, Inc .
3 3 3 Cedar Lake Lane
Clinton, NC 28328
B. Keith Overcash P.E.
Director
October 20, 2009
Subject: Best Management Plan for Animal Operations
DWQ.Application No. A WI 820615
Tyndall Hog & Chicken Farm, lnc .
Sampson County
Dear Mr. Tyndall:
Dee Freeman
Secretary
The Division of Air Quality (DAQ) has completed the review of your permit application to the Division
of Water Quality (DWQ) for the lagoon conversion at the farm noted above. Since fund s from the Lagoon
Conversion Program (LCP) are being used, the farm is required to meet all of the regulatory requirements
for new and modified farms . The DAQ has also reviewed the supplemental information provided to fulfill
the requirements in lSA NCAC 2D . I 802 (1), new and modified farms (expanding productio n), to have an
approved Best Management Plan for Animal Operations prior to construction or modification. The
requirements for the contents of the plan are specified in I SA NCAC 2D .1803.
Bas ed upon ou r review of the information provided , the s ubmittals appear to fulfill th e requirements and
therefore DAQ approves the information submitted for the purpose of your Best Management Plan. You
will be required to comply with the requirements and complete the implementation of the Best Management
Plan within six months of completion of the lagoon conversion and commencement of operations ofthis
fann with the new waste management system. As noted in prev ious correspondence . th e odor limitations of
lSA NCAC1D.I 808 will apply at the propeny boundary.
If you have an y questions concerning this maner, please do not hesitate to contact Gary Saunders in the
Stationary Source Compliance Branch at [phone] or via email at [e-mail].
Sincerely, /j
I ; , I
BKO/gs
Cc:: Steven Vozzo (FRO)
Ray CampbelL Super Soils Systems USA
l f:\.C 1 Maii Serv1ce Ce me r, i=;aleig h, Noiiii Caroh ne: 27699 · i 6t i
272€ Capiia l Blvd , Rateigi'o, NC 27604
?hone : 919-7 33 -3340 \ "FAX: 919·71 5·7175 \ ln te:nei: www.ciaq.sta ie.n c.us l
lit~
Overcash. P .E. . .
NOn e h 1. ort Caro 1na
)\Jaturally
·A7A
t-4CDENR
North Carolina Department of Environment and Natural Resources
· Division of Water Quality ·
Beverly Eaves Perdue
Governor
William and Becky Tyndall
Tyitdall Hog & Chicken Fann, Inc.
333 Cedar Lake Lane·
Clinton, NC 28328
Dear Mr. and Mrs. Tyndall:
Coleen H. Sullins Dee F.reeman
Director
November 23, 2009
1
·--=-R· ;,-~l\/t=n;---~ecretary t,. . ·~U t
. NOV 3 0 2009 I
~ OEl'~R-FA'tt11FV;: ~f: R$G!:Al OFRCE I; -----· ....
Subject: Permit No. AWI820615
Tynda11 Hog & Chicken Farm, Inc.
Innovative Animal Waste Management System
Sampson County
In accordance with your request received May 15, 2009 and subsequent additional information received on August 25,
2009, we are forwarding herewith Permit No. A Wl820615 issued to William and Becky Tyndall, authorizing the
construction and operation of an Innovative Animal Waste Treatment System for the Tyndall Hog & Chicken Farm,
Inc., located in Sampson County.
The innovative treatment srstem shall serve as the treatment system for the entire animal waste stream for the 5880
Feeder to Finish swine operation as permitted by A WS82Q615. Any increase in flow or increase in stocked animals
above the listed values in this Permit will require a modification to this Pennit and shall be completed prior to actual
increase in either flow or number of animals.
The Permit shall be effective from the date of issuance until October 31, 20 14 and shall be subject to the conditioii~and
limitations as specified. therein. Please pay particular attention to the record keeping and monitoring requirements in
this permit. Failure to establish an adequate system for collecting and maintaining the required operational information
will result in future compliance problems.
This Permit is issued in conjunction with COC No. A WS820615 and shall be maintained as long as the Innovative
System is in use. The existing Facility must maintain compliance with all conditions and requirements of COC
No. AWS820615 . In accordance with 15A NCAC 02T .1309 and upon approval by the Division, this Permit may be
rescinded and the Facility may retain coverage under COC No. A WS820615.
You are subject to the conditions of this pennit imtil the closure of all waste storage basins and the rescission of this
permit. You must submit a letter to the Division of Water Quality to request rescission of the Permit by providing
documentation of closure of all containment basins.
If any parts, requirements, or limitations contained in this Pennit are unacceptable, you have the right to request an
adjudicatory bearing upon written request within thirty (3 0) days following receipt of this permit. This request must be
in the form of a wrinen petition, conforming to Chapter 150B of the North Carolina General Statutes , and filed with the
Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are
made, this Permit shall be final and binding.
If your Waste Util ization Plan (Wl.JP) has been de veloped base d on site-specific information, careful e v aluation of
future s ample s is necessary. Should your records s how that the current WUP is inaccurate yo u will need to have a new
WUP developed.
1€35 Mail Service C!!nte;, Raleian. Norti1 Ca rolin a 27699 -1636
Lo;;ation : 2728 Capita l Blvd., RaieiQh , Nor.h Caroi1na 2760<;
Phone : 91f<·733 -322 1 \FAX : [phone]\ Custom er Service : 1-8/i -623-674 8
lnt!!met: www .ncwatemuality.org NOn eh C l . _ 0 11 aroma
}\Jatura!!y
Per 15A NCAC 02D Section .1800 , compliance with respect to odor shall be determined at the property boundary. The
attached letter from the Division of Air Quality dated October 20 , 2009 details compliance deadlines with respect to
odor regulatory requirements and implementation of Best Management Plan.
The issuance of this Permit does not excuse the Permittee from the obligation to comply with all applicable laws , rules ,
standards, and ordinances (local, state, or federal) nor convey any property rights in either real or personal property.
Per 1 SA NCA~J.J~·O(. \H~t'.1icompliance boundary is provided for the facility and .no new water ~u~ly wells shall be
constructed W1thm1the1compbance boundary. Per NRCS standards, a 100-ft separatton shall be mamtamed between
water supply wells and any lagoon, storage pond, or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this Permit may result in revocation of th is
Permit or penalties in accordance with NCGS l43-215 .6A through 14 3-215.6C. the Clean Water Act and 40 CFR
122.41 , including civil penalties , criminal penalties, and inj unctive relief.
If you wish to continue the activity permitted under this Permit after the expiration date of this Permit, an application
for renewal must be filed at least 180 days prior to expiration.
This Permit is not automatically transferable. A name/ownership change application must be submitted to the Division
prior to a name change or change in ownership.
This facilit y is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection
Staff may be reached at (91 0) 433-3300. If you need additional information concerning this Permit, please contact the
Animal Feeding Operations Unit staff at (919) 73 3-3 221.
Sincerely,
for Coleen.H. Sullins
Enclosures
cc: Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
Gary Saunders, Division of Air Quality
Dr. Ra y Campbell, SuperSoils USA, 3013 Campbell Rd, Raleigh, NC 27606
Prestage Farms, Inc.
APS Central Files (Permit File A Wl820615)
AFO Notebooks
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NORm CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
INDIVIDUAL SWINE ANIMAL WASTE MANAGEMENT SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes ofNorth Carolina as amended,
and other applicabie Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
William and Becky Tyndall
Sampson County
FOR THE
continued operation of an Animal Waste. Management System (Existing System) as was approved in accordance
with Certificate of Coverage (COC) No. A WS820615 to serve 5,880 Feeder to Finish swine operation
and construction and operation of an Innovative Animal Waste Management System (Innovative System) referred
to as the Super Soil Environmentally Superior Technology consisting o f a 36-ft dia. x 15 ft deep homogenization
tank, a 36-ft dia. x 15ft deep separated water tank, a 28-ft dia. x 15ft deep denitrification tank, a 28-ft dia. x 15ft
deep nitrification (aeration) tank, a 17-ft dia. x 15 ft deep "clean water" storage tank, a 14-ft x 10-ft cone-
bottomed activated sludge settling tank; a 14-ft x 1O-ft cone-bottomed calcium phosphate settling tank, a 8-ft dia.
x 12-ft deep lift station, the Super Soil Systems Solids Removal System including polymer storage tanks, one
existing earthen lined structure for treated irrigation water storage/emergency overflow, and all necessary pipes,
pumps, alarms, controls, and appurtenances to serve 5,880 Feeder-to-Finish swine, with no discharge of wastes to
surface waters, in conformity with the project plan, specifications, and other supporting data subsequently filed
and approved by the Department of Environment and Natural Resources (DENR) and considered a part of this
Permit.
The Innovative System will be connected to and functionall y replace the use of lagoons as the waste treatment
system at this Facility. Bypass of the Innovative System is prohibited; all wastes shall be treated by the Innovative
System before reaching the earthen storage structures. The existing lagoon structure shall be properly maintained.
This Permit shall be effective from the date of issuance until October 31, 2014 and shall be subject to the
following specified conditions and limitations.
3
I. PERFORMANCE STANDARDS
1. The animal waste collection, treatment , storage and land application system permitted under this
Permit shall be effectively maintained and operated as a non-discharge system to prevent the
discharge of pollutants to surface waters, wetlands, or ditches. Waste shall not reach surface
waters or wetlands by runoff, drift, manmade conveyance, direct application , direct discharge, or
through ditches, terraces , or grassed waterways not otherwise classified as state waters .
Application of waste to terraces and grassed waterways is acceptable as long as it is applied in
accordance with Natural Resources Conservation Service (NRCS) Standards and does not result
in a discharge of waste to surface waters or wetlands.
Facilities must be designed, constructed, operated, and maintained to contain all waste plus runoff
from a 25-year, 24-hour rainfall event for the location of the facility . If the Permitee is in
compliance with this Pennit and the facility 's Certified · Animal Waste Management Plan
(CA WMP), and unintentionally discharges as a result of a storm event greater than the 25-year,
24-hour storm, the Facility will not be considered to be in violation of this Permit.
2 . This Permit does not allow the Permittee to cause a violation of any of the water quality standards
established pursuant to Title 15A, Subchapter 2B of the North Carolina Administrative Code and
Title 15A, Subchapter 2L of the North Carolina Administrative Code .
3. The facility 's CAWMP, Best Management Plan, and Operation and Maintenance Plan are hereby
incorporated by reference into this Permit. The above referenced plans must be consistent with all
applicable laws, rules , ordinances , and standards (federal, state and local) in effect at the time of
siting, design and certification of the facilit y.
The Permittee must assess and record, on an ongoing basis, the effectiveness of the
implementation of the CAWMP . The Permittee must make "major changes," ''revisions," or
"amendments" to the CAWMP, as defined in Section Vill, "Defmitions," of this Permit, in order
to address any changes needed to maintain compliance this Permit. "Major changes ,''
"revisions," and ''amendments" to theCA WMP must be documented, dated, and included as part
of the CA WMP. ''Major changes '' and "revisions" to the CA WMP shall be submitted to the
appropriate Division of Water Quality (Division) Regional Office within thirty (30) calendar days
of the "major change" or "revision." "Amendments" are not required to be submitted to the
Division Regional Office unless specifically requested by the Division. If field, riser or pull
numbers are changed, an explanation shall also be submitted and include a description of how the
new numbers relate to the old numbers.
Any violation of the CAWMP , the Best Management Plan, or the Operation and Maintenance
Plan, shall be considered a violation of this Permit and subject to enforcement actions. A
violation of this Permit may result in the Permittee having to take immediate or long-term
corrective action(s) as required by the Division. These actions may include but are not limited to:
modifying the CA WMP ; ceasing land application of waste; removing animals from the facility ;
or the Permit being reopened and modified, revoked and reissued, and/or terminated.
4 . A violation of this Permit may result in the Permittee having to take immediate or long term
corrective action(s) as required by the Division. These actions may include ceasing use of the
Innovative System, modifying operation of the Innovative System, modifying the WUP , ceasing
land application of waste, or removing animals from the Facility .
4
5. This Facility may not be expanded above the capacity shown in this Permit until a new permit
reflecting the expansion has been issued. Any proposed increase or modification to the annual
average design capacity from that authorized by this Permit will require a modification to the
CA WMP and the Permit. prior to modification of the facility. All new and expanding operations
must demonstrate that waste management system will satisfy the requirements of G.S. § 143-
215.1 O.l. No collection, treatment or storage facilities may be constructed in a 1 00-year flood
plain.
6. NC Session Law 2007-523 (2007 Senate Bill 1465) requires the Facility covered by this Permit
satisfy the performance criteria as prescribed in 15A NCAC 02T .1307-.1309 and 15A NCAC
02D .1808.
a. Facility must substantially reduce ammonia emissions.
1. The combined ammonia emissions from swine waste treatment and storage structures
may not exceed an annual average of 0.2 kg NHrN/week/1,000 kg of steady state
live weight (SSLW) or 72.2 kg NHJ-N/week for this facility.
n. Ammonia emissions from land application sites shall not exceed an annual average of
0.2 kg NH3 -N/week/I ,000 kg of SSLW or 72.2 kg NH3-N/week for this facility.
m. Tetal ammonia emissions from the swine farm must not exceed an annual average of
0.9 kgNH3 -N/week/l,OOO kg ofSSLW or 325 kg NHrN/week for this facility.
b. Compliance and monitoring with respect to odor intensity levels a t the property boundary
shall be evaluated at both upwind and downwind locations using one of the following:
1. Use an Odor Intensity Referencing Scale (OIRS) as specified in ASTM 544-99. All
instantaneous observed levels shall be less than the equivalent of 225 parts per
million n-butanol. The average of 30 consecutive observations conducted over a
minimum of 30 minutes shall be less than the equivalent of 75 parts per million n-
butanol with a minimum of four ( 4) observations of the 30 less than or equal to the
equivalent of 25 parts per million n-butanol.
u. Use a· field olfactometry method and instrumentation . The measured dilution-to-
threshold ratio shall be less than or equal to 7:1 as determined using the
manufacturer's instrument procedures and instructions.
c. Facility must substantially eliminate the release of disease-transmitting vectors and airborne
pathogens by meeting the following:
1. Fecal coliform concentrations in the fmal liquid effluent shall not exceed an annual
average of7,000 Most Probable Number/100 mL.
u . Separated solids and biological residuals that are to be land applied on-site shall meet
the vector attraction reduction requirements in 15A NCAC 02T .1107 .
m. The system shall mee t the pathogen reduction requirements in 15A NCAC 0.2T .11 06
for Class A biosolids that are to be land applied on-site pursuant to .1 1 06(a)(l) or for
Class B biosolids that are to be otherwise land applied on-site.
IV. Separated solids that are removed to the Super Soil Systems USA, Inc composting
facility shall be treated in accordance with the permit for that facility.
5
7. The Permittee shall conduct an evaluation of the facility and its CA WMP to determine the
facility 's ability to comply with the NRCS nutrient management standard as it relates to
phosphorous within six (6) months of issuance of this Permit. The evaluation must be
documented on forms supplied by or approved by the Division and must be submitted to the
Division. The Permittee may submit documentation from a previous evaluation if performed
within five (5) years of the issuance of this Permit.
All fields with a "IDGH" phosphorous-loss assessment rating shall have land application rates
that do not exceed the established crop removal rate for phosphorous. There shall be no waste
application on fields with a "VERY HIGH" phosphorous-loss assessment rating.
8 . A copy of this Permit, the WUP(s), approved design documents, as-bui lt specifications, operation
and maintenance plan, and all certification forms shall be readily available at the Facility (stored
at places such as the farm residence, office, outbuildings, e tc .) where animal waste management
activities are being conducted for the life of this Permit. These documents shall be kept in good
condition and records shall be maintained in an orderly fashion .
9. Upon completion of construction and prior. to operation of the Innovative System, as-built plans
and specifications and the certification, signed and sealed by a Professional Engineer, must be
submitted certifying that the permitted Facility has been installed in accordance with this Permit,
and best engineering practices. Mail the attached Engineer's Certification form to the Animal
Feeding Operations Unit, 1636 Mail Service <;;enter , Raleigh, NC 27699-1636.
10. The Fayetteville Regional Office, telephone [phone], shall be notified at least forty-eight
( 48) hours in advance of operation of the installed/modified Innovative System so that an in-place
inspection can be made. Such notification to the Regional Supervisor shall be made during the
normal office hours from 8:00 a .m . until 5:00 p.m. on Monday through Friday, excluding State
Holidays.
11. The Innovative System including the spray irrigation system shall be effectively maintained and
operated at all times so that there is no discharge to surface waters or any contamination of
ground waters, which will render them unsatisfactory for normal use. In the event that the
Innovative System fails to perform satisfactorily, including the creation of nuisance conditions or
failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take
immediate corrective actions including those actions that ma y be required by the Division.
12. The following buffers shall be maintained when constructing the Innovative System:
a. 1 00 feet between wastewater treatment units and any wells, and
b . 50 feet between wastewater treatment units and property lines.
Animal waste shall no t be applied within 1 00 feet of any well with the exception of monitoring
wells. The allowable distance to monitoring wells shall be established on a case-by-case basis by
the Division.
II. OPERA TJON A.~D MAINTENANCE REQUIREMENTS
1. The collection, treatment , and storage units and the land application equipment and fields shall be
properly operated and maintained at all times.
6
2. A vegetative cover shall be maintained as specified in the facility's CA WMP on all land
application fields and buffers in accordance with the CAWMP. No waste shall be applied upon
areas not included in the CA WMP or upon areas where the crop is insufficient for nutrient
utilization. However, if the CA WMP allows, then waste may be applied up to thirty (30) days
prior to planting or breaking dormancy.
3. Soil pH on all land application fields must be maintained in the optimum range for crop
production.
4. Land application rates shall be in accordance with the CAWMP. In no case shall land application
rates exceed the agronomic rate of the nutrient of concern for the receiving crop.
5. In no case shall land application rates result in excessive ponding or any runoff during any given
application event ..
~ • I ~
6. Animal waste shall not be directly applied onto crops fo r direct human consumption that do not
undergo further processing (e.g., strawberries, melons, lettuce, cabbage, apples, etc.) a t any time
during the growing season, or in the case of fruit bearing trees, following breaking dormancy.
Application of animal wastes shall not occur within thirty (30) days of the harvesting of fiber and
food crops for direct human consumption that undergoes further processing. ·
7. If manure or sludges are applied on conventionally tilled bare soil, the waste shall be incorporated
into the soil within two (2) days after application on the land, or prior to the next rainfall event,
whichever occurs first. Tliis requirement does not apply to no-till fields, pastures, or fields where
crops are actively growing.
8. No material other than animal wastes of the type generated on this facility shall be disposed of in
the animal waste collection, treatment, storage, or application systems . This includes but is not
limited to pesticides, toxic chemicals and petroleum products .
9. Domestic and/or industrial wastewater from showers, toilets , sinks, etc. shall not be discharged
into the animal waste collection, treatment, and storage and application sy stem. W ashdown of
stock trailers owned by and used to transport animals to and from this Facility only will be·
permissible as long as the system can accommodate the additional volume. Only those cleaning
agents and soaps that are EPA approved according to their label, will not harm the cover crop,
and will not contravene the groundwater standards listed in l5A NCAC 2L may be utilized in
facilities covered by this Permit. Instruction labels are to be followed when using cleaning agents
and soaps.
l 0. Disposal of dead animals resulting from normal mortality rates associated with the facility shall
be done in accordance with the facility's CAWMP and the North Carolina Department of
Agriculture and Consumer Services (NCDA&CS) Veterinary Division's Statutes and regulations.
Disposal of dead animals whose numbers exceed normal mortality rates a ssociated with the
facility shall also be done in accordance :with the facility's CAWMP and NCDA&CS Veterinary
Division's Statutes and regulations provided that: 1) burial of such animals shall be done in
consultation with the State Veterinarian of the NCDA&CS Veterinary D ivi sion's Statutes and in
compliance with NCDA&CS regulations; 2) all such burial site s must be mapped, and the dates
and numbers of the animals buried by species and type must be recorded; and 3 ) the map is
submitted to the appropriate Regional Office Aquifer Protection Section within fifteen (15)
calendar days ofburial.
7
In the event of a state of emergency declared by the Governor, disposal of dead animals shall be
done in accordance with requirements and guidelines dictated by the State Veterinarian according
G .S. §106-339.4. The Division may require groundwater monitoring when there is massive burial
of animals. All burial sites of such animals must be mapped, and the dates and numbers o f the
animals buried by species and type must be recorded.
11. Unless accounted for in temporary storage volume, all uncontaminated runoff from the
surrounding property and buildings shall be diverted away from the animal waste system,
including but not limited to lagoons, storage ponds, sludge treatment or containment areas, and/or
open storage structures to prevent any unnecessary addition to the liquid volume in the structures.
12. A protective vegetative cover shall be established and maintained on all earthen basin
embankments (outside toe of embankment to maximum pumping elevation). berms, pipe runs,
erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation
shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin
embankment areas shall be kept mowed or otherwise controlled and accessible.
13. The residuals generated from this Facility must be disposed in accordance with General Statute
143-215.1 and in a manner approved by the Division. When removal of sludge from the treatment
units is necessary, provisions must be taken to prevent damage to any dikes and liners.
If separated solids or residuals from the other treatment units are accumulated faster than
predicted, and it is determined that designed treatment, storage and disposal methods are
insufficient, the Permittee will immediately deactivate the Innovative System, ceasing the
generation of solids , until adequate solids storage and/or removal can be designed, approved, and
constructed.
14. AJl treatment units shall b e kept free of foreign debris including, but not limited to , tires, bottles,
light bulbs, gloves, syringes or any other solid waste .
15. The facility must have at least one of the following items at all t imes: (a) adequate animal waste
application and handling equipment. (b) a lease , or other written agreement, for the use of the
necessary equipment, or (c) a contract with a third party applicator capable of providing adequate
waste application. ·
16. The Permittee shall designate a certified animal waste management system operator with a v alid
certification to be in charge of the animal waste management system. The waste management
system shall be operated by the Operator in Charge (OlC) or a person under the OIC's
supervision.
1 7 . In accordance with 15A NCAC 8F .0203(2)(2), the OlC or a designated back-up OIC of a Type A
Animal Waste Management System shall inspect, or a person under the supervision of an OIC or
designated back·up OIC shall inspect, the land application site a s often as necessary to insure that
the animal waste is land applied in accordance with the CA WMP. In no case shall the time
between inspections be more than 120 minutes during the application of waste . A record of each
inspection shall be recorded on forms supplied by, or approved by, the Division and shall include
the date , time, sprayfield number and name of the operator for each inspection. Inspection shall
include but not be limited to visual observation of application e quipme nt, spray fields, subsurface
drain outlets, ditches, and drainage ways for any disc harge of waste.
8
The Permittee may assert as an affirmative defense in any enforcement action alleging
noncompliance with the requirements imposed in this condition that such noncompliance was due
to circumstances beyond the Permittee's control. A notation shall be made on the form indicating
the inspection affected by such circumstance and an explanation setting forth the circumstances
claimed to have been beyond the Permittee's control shall be submitted with the form.
18. The Director may require any permittee to install and operate flow meters with flow totalizers
based on the facility's violations and/or incomplete or incorrect record keeping events .
19. No waste shall be applied in wind conditions that might reasonably be expected to cause the mist
to reach surface waters or wetlands or cross property lines or field boundaries.
20. The Permittee shall maintain buffer strips or other equivalent practices as specified in the
facility's CA WMP near feedlots, manure storage areas and land application areas.
21. Waste shall not be applied on land that is flooded, saturated with water, frozen or snow covered at
the time of land application.
22. Land application of waste is prohibited during precipitation events. The Permittee shall consider
pending weather conditions in making the decision to land apply waste and shall document the
weather conditions at the time of land application on forms supplied by or approved by the
Division.
23.
24.
Land application of waste shall cease within four (4) hours of the time that the Nat ional Weather
Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood ,Watch associated with a
tropical system including a hurricane, tropical storm, or tropical depression for the county in
which the permitted facility is located. Watches and warnings for Sampson County are posted on
the National Weather Service's website located at: www.erh.noaa.gov/er/rahl. Watch and
warning information can also be obtained by calling the Raleigh, NC National Weather Service
Office that serves Sampson County at [phone].
The Director may require any permittee to install, operate and maintain devices on all irrigation
pumps/equipment designed to automatically stop irrigation activities during precipitation. This·
decision will be based on the facility's compliance history for irrigation events.
If liquid effiuent samples show that additional land will be necessary for application of nitrogen
at agronomic rates, the Permittee will take immediate action. This action may include, but may
not be limited to, one of the following: a) preparing additional land at the site for land application
wastewater or solids, b) acquiring leased land agreements for land application of wastewater or
solids, or c) decrease the animal population to that which creates a balance between nutrients
produced and utilization on the existing land application and crops, or d) any other method
approved by the Division.
Land application activities shall cease on any application site that exceeds a Mehlich 3 Soil Test
Index for Copper of greater than 3,000 (I 08 pounds per acre) or Zinc of greater than 3,000 (213
pounds per acre).
All waste application equipment must be tested and calibrated at least once every two years. The
results must be documented on forms provided by, or approved by, the Division.
9
26. Any major structural repairs to tanks or lagoons/storage ponds must have written doc umentation
from an engineer or technical specialist certifying proper design and installation. However, if a
piece of equipment is being replaced with a piece of equipment of the identical specifications, no
technical specialist approval is necessary [i .e . piping, reels, valves, pumps (if the gallons per
minute (gpm) capacity i s not being increased or decreased), etc .] unless the replacement involves
disturbing the lagoon/storage pond embankment or liner.
27 . Crops for which animal waste is land applied must be removed from the land application site and
properly managed and utilized unless other management practices are approved in theCA WMP.
28 . The WUP shall be modified as needed, based on performance of the Innovative System. If
performance is not as predicted, immediate measures such as those listed in Condition II .23 above
will be taken.
29. In the case of interruption or failure of the Innovative System, the Permittee will follow the
Emergency Action Plan (EAP) as submitted.
30. Permittee shall install and maintain approved odor control practices as described in the Best
Management Plan submitted to the Division and the Division of Air Quality.
III. MONITORING AND REPORTING REQUIREMENTS
1. Adequate records shall be maintained by the Permittee to track the amount of separated solids
that are disposed. These records shall include, but are not necessarily limited to, the following
information:
a. Volume of separated solids generated, and
b . Dates and amounts of separated solids removed from the site.
2. The Permittee or a Designee shall inspect the entire Innovative System waste collection,
treatment, and storage structures and runoff control measures at a frequency to insure proper
operation but at least monthly and after all storm events o f greater than one (1) inch in 24 hours.
The Permittee shall keep an inspection log or summary including a t least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken b y the
Permittee. This log of inspections shall be for a period of five (5) years from the date of the
inspection and shall be made available upon request to the Division or other permitting authority.
3. Any major structural repairs must have written documentation from a Professional Eng ineer
certifying proper d esign and installation. However, i f a piece of equipment is being replaced with
a piece of equipment of the identical specifications, no technical specialist approval is necessary
[i .e. piping, reels , valves, pumps (if the GPM capacity is not being increased or decreased), etc.].
4. The Permittee or a designee shall keep a log of all operational changes made to the Innovative
System including. at least the process parameter that was changed, the date and time of the
change, the reason for the change, and a ll observations made both at the time of the change and
subsequently as a result of the change .
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5. A representative Standard Soil Fertility Analysis shall be conducted annually on each application
site receiving animal waste. The results of these tests shall be maintained on file by the Permittee
for a minimum of five (5) years and shall be made available to the Division upon request.
6. After submission of the Engineer's Certification as required in Condition 1.9, the Permittee shall
conduct waste water analysis for the parameters and at the frequencies listed in the table below.
Quarterly tests shall be conducted once within each of the following windows with at least sixty
(60) days between any two sampling events: Quarter 1: Jan-March; Quaner 2: April-June;
Quarter 3: July-Sept; Quarter 4: Oct-Dec.
Influent to Effiuentfrom
Parameter Separated Solids Homogenization Phosphorus
Tank Settling Tank
Flow (gpd) Daily"' Quarterly Quanerly
Total N Quarterlv Quarterly Quanerly
NH~-N Quarterlv Quarterly Quarterly
N03-N/ N02-N Quarterlv Quanerly Quarterly.
Total P Quarterlv Quarterly Quarterly
%Total Solids Quarterlv Quanerlv Quarterlv
Copper Quarterly Quarterly Quarterly
Zinc Quarterlv Quanerlv Quarterly
pH Quarterly I Quarterly I Quanerlv
"'Keep records as required by Condition ill.! of this Permit.
Ammonia emission compliance may be demonstrated through a reported nitrogen mass balance
or another analysis approved by the Division. As a minimum, compliance with the ammonia
emission standard shall be documented by the following sampling schedule:
11
Parameter Influent to Influent to Settling Tank
Separated Water Tank after Nitrogen Treatment
Flow (gpd) Quarterly Quarterly
Total N Quarterly I Quarterly
NH:,-N Quarterly I Quarterly
NO~-N Quarterly Quarterly
If, after two years of compliance monitoring and reporting the treatment system is compliant with
1 SA NCAC 02T .1307, the Permittee may either continue the above quarterly liquid sampling for
ammonia or directly sample ammonia air emissions from all open air structures annually, with
alternating sampling during the summer and winter seasons .
7. After submission of the Engineer 's Certification as required in Condition 1.9, the Permi~ee shall
monitor for odor compliance quarterly at both upwind and downwind locations on the property
boundary. The Permittee shall document monitoring locations on a site map, indicating prevailing
wind direction, for each monitoring event. Compliance monitoring for odor shall be performed in
accordance with Condition 1.6 .b of this Permit. Results of monitoring shall be · documented and
included in the quarterly report corresponding to the sampling date .
Jf, after two years of compliance monitoring and reponing the treatment system is compliant with
15A NCAC 02T .1307, the Permittee may request to reduce odor compliance monitoring to an
annual basis, with alternating years having sampling during the summer and winter seasons.
8. All records , including operation, maintenance, and repair records, shall be maintained on site and
in chronological and legible form for a minimum of five (5) years by the Permi tt ee . These
records shall be maintained on forms provided by or approved by the Division and shall be
readily available for inspection.
9. A comprehensive report shall be submitted to the Division every six months after initial start-up
of the Innovative System. Reports for Quarter 1 and Quarter 2 are due by July 31, and Reports
for Quarter 3 and Quarter 4 are due by January 31 . The report shall consist of all records, logs,
and reports as required in Permit Conditions ill.l through Ill. 7. The report shall be submitted to
the Animal Feeding Operations Unit , 1636 Mail Service Center, Raleigh , NC 27699-1636 and to
the Aquifer Protection Supervisor, Fayetteville Regional Offi~e , 225 Green St., Suite 714,
Fayetteville, NC 28301 .
10 . Monitoring and Recording Freeboard Levels :
a . Highly visible waste-level gauges shall be maintained to mark the level of waste in each
storage pond that does not gravity feed through a free flowing transfer pipe into a
su~sequent structure . The gauge shall have readily visible permanent markings.
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The waste level in each structure with a waste level gauge shall be monitored and
recorded weekly on forms supplied by or approved by the Division.
The Director may require more frequent monitoring and recording ·of waste levels based
on the facility's compliance history for freeboard violations.
b. Freeboard violations in any two consecutive years following the issuance of this Permit,
or as determined necessary by the Director, shall monitor and record waste le vels as
follows: ·
In addition to the facility's existing lagoon waste-level gauges, automated lagoon/storage
pond waste-level monitors and recorders (monitored and recorded at least hourly) mus t
be installed on all treatment and storage structures covered by a COC issued under this
Permit to measure and record freeboard. This equipment must be properly maintained
and calibrated in a manner consistent with manufacturer 's operation and maintenance.
recommendations. This automated equipment must be in place no later than ninety (90 )
days following notification from the Director. The Director may determine that
installation of automated waste level monitors is not required if the Permittee can
demonstrate that preventative measures were taken to avoid the violations and that the
violations resulted from conditions beyond the Permittee's controL
If an automated level monitor(s) becomes inoperable, the Permittee shall:
1. report the problem by telephone to the appropriate Division Regional Office as
soon as possible, but in no case more.than 24 hours following first knowledge of
the problem; and,
11. make any needed repairs to the equipment as quickly as possible, and take and
record daily waste levels at the same time e very day until suc h time as the
automated equipment is placed back into op eration.
c. The Director may require new or modified waste-l evel gauges if it is determined that the
existing gauges are not adequate to acc urately indicate actual waste levels, or the various
waste levels required to be maintained by this Permit or the CA WMP .
11 . Monitoring and Recording Precipitation Event
a. Precipitation events at the facility to operate under this Permit shall be monitored and
recorded as follows :
A rain gauge must be installed at a site that is representative of the weather conditions at
the farm's land application site(s) to measure all precipitation event s. The precipitation
type and amount must be recorded daily for all precipitation events and maintained on
site for review by the Department of Environment and Na tural Resources (Department).
Dail y records do not need to be maintained for those days without precipitation events.
b. The Director may require that an automated rain gauge and r ecorder must be installed on ·
site to measure and record all precipitation events. This equipment must be pro perly
maintained and calibrated in a manner consist ent with manufacturer 's operation and
maintenance recommendatio ns . This automated equipment must be in place no later than
ninety (90) da ys following receipt of notice from the Director.
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If an automated rain gauge(s) becomes inoperable, the Permittee shall :
1. report the problem by telephone to the appropriate Division Regiona l Office as
soon as possible, but in no case more than twenty four (24) hours following first
knowledge of the problem; and,
u . make any needed repairs to the equipment as quickl y as possible, and take and
record all rainfall events until such time as the automated equipment is placed
back into operation.
12 . An analysis of the animal waste to be land applied shall be conducted in accordance with
recommended laborator:-~<sampling procedures as close to the time o f application as practical and
at least within sixty ( 60) days (before or after) of the date of application. Every reasonable effort
shall be made to have the waste analyzed prior to the date o f application and as close to the time
of waste application as possible. This analysis shall include the following parameters:
Nitrogen
Phosphorus
Zinc
Copper
13. The Permittee shall record all irrigation and land application e vent(s) including hydraulic loading
rates, nutrient loading rates and cropping information. The Permittee shall also record removal of
solids and document nutrient loading rates if disposed of on-site, or record the off-site location(s).
These records must be on forms supplied by, or approved b):, the Division.
14. A record shall be created and maintained of all transfers of waste between waste structures on the
same site not typically operated in series. Such· record shall include at least the identity of th e
structure from which the waste was transferred, the identity of the structure receiving the waste,
the date and time of transfer and the total volume of waste transferred.
15 . The Permittee must maintain monthly stocking records for the facility and make the records
available to the Department.
16. If, for any reason, there is a discharge from the waste collection, treatment, storage and
application systems (including the land application sites), to surface waters or wetlands, the
Permittee is required to make notification in accordance with Condition Ill. 20. The discharge
notification shall include the following information:
a . Description of the discharge: A description of the discharge including an estimate of the
volume discharged, a description of the flow path to the receiving surface waters or
wetlands and a site sketch showing the path of the waste.
b . Time of the discharge: The length of time of the discharge, including the exact dates and
times that it started and stopped, and if not stopped, the anticipated time the discharge is
expected to continue.
c. Cause of the discharge: A detailed statement of the cause of the discharge . If caused by a
precipitation event, detailed information from the on-site rain gauge concerning the inches
and duration of the precipitation event.
d . All steps being taken to reduce , stop and cleanup the di scharge. All steps to be taken to
prevent future discharges from the same cause.
14
e. Analysis of the waste: A copy of the last waste analysis conducted as required by Condition
III. 12 above.
f. A waste sample, obtained within seventy-two (72) hours following flrst knowledge of the
discharge to surface waters or wetlands, from the source lagoon/storage pond, shall be
analyzed for the following minimum parameters:
Fecal coliform bacteria
T ota1 suspended solids
Ammonia nitrogen (NH~-N)
Nitrate nitrogen (NO~-N)
Five-day biochemical oxygen demand (BOD5)
Total phosphorous
Total Kjeldahl nitrogen (TKN)
Monitoring results must be submitted to the Division within thirty (30) days of the
discharge event.
17. In accordance with 15A NCAC 02T .0108(c), the Division may require any monitoring and
reporting (including but not limited to groundwater, surface water or wetland, waste, sludge, soil,
lagoon/storage pond levels and plant tissue) necessary to determine the source, quantity, quality,
and effect of animal waste upon the surface waters, groundwaters or wetlands. Such monitoring,
including its scope, frequency, duration and any sampling, testing, and reporting systems, shall
meet all applicable Division requirements.
18. A copy of this Permit, certification forms, lessee and landowner agreements, the CAWMP, Best
Management Plan, the Operations and Maintenance Manual, and copies of all records required bY.
this Permit and the facility's CA WMP shall be ma.intained by the Permittee in chronological and
legible form for a minimum of flve (5) years. Records include but are not limited to: soil and
waste analyses, rain gauge readings, freeboard levels, irrigation and land application event(s),
past inspection reports and operational reviews, animal stocking records, records of additional
nutrient sources applied (including but not limited to sludges, unused feedstuff leachate, septage
and commercial fertilizer), cropping information, waste application equipment testing and
calibration, and records of removal of solids to off-site location(s). These records shall be
maintained on forms provided or approved by the Division and shall be readily available at the
facility (stored at places such as the farm residence, office, outbuildings, etc.) where animal waste
management activities are being conducted for the life of this Permit, unless otherwise specified
in this Permit.
19. Within fifteen (15) working days of receiving the request from the Division, the Permittee shall
provide to the Division one ( 1) copy of all requested information and reports related to the
operation of the animal waste management system. Once received by the Division, all such
information and reports become public information, unless they constitute confidential
information under NC G.S. 132-1.2, and shall be made available to the public by the Division as
specified in Chapter 132 of the General Statutes.
20. Regional Notification:
The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number
[phone], as soon as possible, but in no case more than 24 hours following first knowledge
of the occurrence of any of the following events:
a. Failure of any component of the animal waste collection , treatment, and storage and land
application system resulting in a discharge to surface waters.
15
b. Any failure of the animal waste treatment and dispos al s ystem that renders the Facili ty
incapable of adequately receiving, treating or storing the animal waste and/or sludge .
c. A spill or discharge from a vehicle or piping system transporting animal waste or sludge
which results in, or may result in, a discharge to surface waters or an event that pos es a
serious threat to surface waters, wetland, or human health or safety.
d. Any deterioration or leak in a treatment unit that poses an immediate thre at to the
environment.
e. Failure to maintain adequate storage capacity in a treatm ent unit greater than or equal to that
required in Condition VI.2 of this permit.
f. Any discharge that bypasses a treatment unit.
g. Any discharge that poses a serious threat to the en vironment or human safety or health
h. Any failure of any component of the Innovative System.
1. Over applying waste either in excess of the limits set out in the CA WMP or where runof f
enters surface waters or wetlands.
For any emergency that requires immediate reporting after normal business hours, please
contact the Division of Emergency Management at 1-800-858-0368.
The Permittee shall also flle a written report to the appropriate divi sion within the Fayettevill e
Regional Office of the occurrence within five (5) calendar days following first knowledge of the
occurrence. This report shall outline the actions taken or proposed actions to correct the problem
and to ensure that the problem does not recur. The requirement to fil e a written repo rt may not be
waived by the Regional Office.
21. The Director may require the Permittee to flle an annual certification report based on the
compliance history of the facility. If required, the report mu st be filed on forms provided by the
Division.
22. The DirectGr may require this facility to submit additional reports and/or certifications based on
compliance history.
23. In the event of a discharge of 1,000 gallons or more of waste to surface waters or wetlands, the
Permittee must issue a press release to all print and electro nic news media that provide general
coverage in the county in which the discharge occurred setting out the details of the discharge.
The press release must be issued within fony-eigbt ( 48) ho urs after it is determined that the
discharge has reached the surface waters or wetlands . A copy of the press release and a list of the
news media to which it was distributed must be kept for at least one ( 1) year after the disc harge
and must be distributed to any person upon request.
16
24.
26.
In the event of a discharge of 15,000 gallons or more of animal waste to surface waters or
wetlands, a public notice is required in addition to the press release described in Condition m 16.
The public notice must be placed in a newspaper having general circulation in the county in
which the discharge occurred and the county immediately downstream within ten (10) days of the
discharge. The minimum content of the notice is the name of the facility, location of the
discharge, estimated volume of waste entering state waters, time and date discharge occurred,
duration of the discharge, identification water body that was discharged into including creek and
river basin if applicable, actions taken to prevent further discharge, and a facility contact person
and phone number.
If a discharge of 1 ,000,000 gallons of wastewater or more reaches surface waters or wetlands, the
appropriate Division Regional Office must be contacted to determine in what additional counties,
if any, a public notice must be published. A copy of all public notices and proof of publication
must be sent to the Division within thirty (30) days of the discharge.
The Permittee shall conduct a survey of the sludge accumulation in all lagoons every year. The
survey report should be written on forms provided or approved by the Division and shall include
a sketch sho.wing the depth of sludge in the various locations within each lagoon. This survey
frequency may be reduced if it can be demonstrated to the satisfaction of the Divisio.n that the rate
of sludge accumulation does not warrant an annual survey.
If the sludge accumulation is such that the structure does not satisfy the criteria set by NRCS NC
Conservation Practice Standard No. 359, a sludge removal or management plan must be
submitted to the appropriate Division Regional Office within ninety (90) days of the
determination.· The plan shall describe removal and waste utilization procedures to be used.
Compliance regarding sludge levels must be achieved within two (2) years of the determination.
27. If required by 15A NCAC 02T Section .1300 , the Division may notify the permittee to conduct
compliance water quality monitoring on surface and/or groundwater during the period of this
Permit. This monitoring will not be required until such time as the Division notifies the
permittee. A monitoring plan shall be established within the time specified by the above
referenced rules. All monito~g must be performed using standard sampling protocol, tested at a
laboratory approved by the Division, and results must be submitted to the Division.
IV. GROUNDWATERREQUIREMENTS
1. The Groundwater Compliance Boundary is established by 15A NCAC 2L .0102 and 15A NCAC
2T .0 l 03. An exceedance of Groundwater Quality Standards at or beyond the Compliance
Boundary is subject to the requirements of 15A NCAC 2L and the Division in addition to the
penalty provisions applicable under the North Carolina General Statutes.
2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided.
V. INSPECTIONS
1. The Permittee shall allow any authorized representative of the Department, upon the presentation
of credentials and other documents as may be required by law and in accordance with reasonable
and appropriate biosecurity measures, to:
a. Enter the Pennittee's premises where a regulated facility or activity is located or conducted,
or where records must be kept under the conditions of this Permit;
17
b. Have access to and copy, at reasonable times , any records that must be kept under the
conditionS of this Permit;
c . Inspect, at reasonable times any facilities, equipment (including monitoring and control
equipment), practices, or operations regulated or required under this Permit; and,
d . Sample or monitor, at reasonable times , for the purpose of assuring permit compliance, any
substances or parameters at any location.
VI. GENERAL CONDITIONS
1. The issuance this Permit shall not relieve the Permittee of the responsibility for compliance with
all applicable surface water, wetlands, groundwater and air quality standards or for damages to
surface waters , wetlands or groundwaters resulting from the animal operation.
2 . The maximum waste level in lagoons/storage ponds shall not exceed that specified in the
CA WMP. At a minimum, maximum waste level for lagoons/storage ponds must not exceed the
level that provides adequate storage to contain the 25-year, 24-hour storm event plus an
additional one (1 ) foot of structural freeboard except that there shall be no violation of this
condition if: (a) there is a storm event more severe than a 25-year, 24-hour event, (b) the
Permittee is in compliance with its CA WMP, and (c) there is at least one (1) foot of structural
freeboard.
3. All containment basins, such as a lagoon or a storage pond, used for waste management shall
continue to be subject to the conditions and requirements of this Permit until properly closed .
When the containment basin is properly. closed in accordance with the NRCS NC .Conservation
Practice Standard No. 360 "Closure of Waste Impoundments ," February 2008 or any subsequent
amendment, the containment basin shall not be subject to the requirements of this Permit. The
Permittee must submit a letter to the Division to request rescission o f the Permit by providing
documentation of closure of all containment basins.
Closure shall also include a minimum of 24 hours pre-notification of the Division and submittal
of the Animal Waste Storage Pond and Lagoon Closure Report Form to the address identified on
the form within fifteen ( 15) days of completion of closure .
4. The annual pennit fee shall be paid by the Permittee within thirty (30) days after being billed by
the Division. Failure to pay the fee accordingly constitutes grounds for revocation of its COC to
operate under thi s Pennit.
5. Failure of the Permittee to maintain, in full force and effect , lessee and landowner agreements,
which are required in the CA WMP, shall constitute grounds for revocation of this Permit.
18
6. Upon classification of the Facility by the Water Pollution Control System Operators Certification
Commission (WPCSOCC), the Permittee shall designate a Certified Water Pollution Control
System Operator (Operator) to operate the Facility. The designated Operator must hold a
certificate of the same type(s) and grade(s) as the classification(s) assigned to the Facility by the
WPCSOCC. The Permittee may also be required to designate a certified back-up Operator of the
appropriate type and grade to comply with the conditions of 15A NCAC 8G. 0202. The
Permittee shall submit to the WPCSOCC a completed designation form designating the
appropriately certified Operator(s) thirty (30) days prior to the introduction of waste into the
system or within thirty (30) days of classification, in the case of the Existing System. The
designated Operator of the Facility must visit the Facility as often as neces sary to insure proper
operation of the system, but in no case less frequently than as specified in 15A NCAC 8G
.0204(2), 15A NCAC 8F. 0203, or both.
7. After the Innovative System has been in use for one (1) year (does not need to be consecutive) the
Permittee or their designee shall submit a progress report to the Division. This report shall
. include any recommendations for improvements if the system is to remain operationaL
8. After the Innovative System has been in use for one (1) year (does not need to be consecutive) the
Permittee or their designee must submit a comprehensive Operation and Maintenance (O&M)
manual if the system is to remain operational. The O&M manual shall include the following
minimum information:
a. As-built drawirigs,
.b. A detailed description of the Innovative System,
c. Warranty information for all installed equipment and each major component,
d. Inventory, functional descriptions, and complete operating · instructions for all installed
equipment and each major component,
e. Instructions for start-up/shut-down as well as for calibration and adj ustment of all
installed equipment and each major component,
f. Recommended maintenance management system, including preventative and predictive
maintenance, for all installed equipment and each major component,
g. Contact information for local service companies as well as instructions for replacement of
all installed equipment and each major component,
h. Contact information for local contractors capable of performing emergency repairs, and
1. Contact information for regulatory and other agencies.
9. After the Innovative System has been in use for.one .(1 ) y ear the Permittee or a designee must
submit a comprehensive operator-training program to be approved by the Division.
10. Upon review of these documents the Division maintains the right to reconsider the Innovative
System for continued approval.
19
11. The Division may require any monitoring (including but not limited to groundwater, surface
water, animal waste, sludge, soil and plant tissue) necessary to determine the source, quantity,
quality, and effect of any waste upon the Waters of the State. Such monitoring, including its
scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all
applicable Environmental Management Commission (Commission) requirements.
12 . Failure to abide by the conditions and limitations contained in this Permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina General
Statute 143-215.6A-6C and may include the requirement to obtain additional treatment or storage
units and/or addition of land application sites, and/or the modification of the Innovative and/or
Existing Systems.
13 . The issuance of this Permit does not excuse the Permittee from the obligation to comply with all
applicable statutes, rules, regulations, or ordinances (local, state, and federal).
14 . Should the Permittee desire to abandon the Innovative System in accordance with 15A NCAC
02T .1309, a "closure plan'' must be submitted to the Division. The closure plan must include
recommendations b y a Professional Engineer for the removal of all equipment associated with the
Innovative System so as not to create any discharge from the Innovative System or the previously
existing wastewater treatment system, and so as to not compromise the Existing System in any
way. No equipment shall be removed without prior approval from the Division.
15 . This Permit shall become voided unless the Facility is constructed in accordance with the
conditions of this Permit, the approved plans and specifications, and other supporting data .
16 .' This Permit is effective only with respect to the nature and volume o f wastes described in this
Permit for the Tyndall Hog & Chicken Farm, Inc ..
Any proposed modification to an animal waste management system shall require approval from
the Division prior to construction.
17. This Permit is not automatically transferable. In the event there is a desire for the Facility to
change ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division accompanied by an application fee, documentation from the parties
involved, and other supporting materials as may be appropriate. The approval of this request will
be considered on its merits and may or may not be approved.
18 . A set of as-built plans and specifications for the subject project must be retained by the Permittee
for the life of the project.
19 . The Permittee, at least six ( 6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the Facility
described therein, and if warranted, will extend the Permit for such period of time and under such
conditions and limitations as it may deem appropriate.
20. The issuance of this Permit does not prohibit the Division from reopening and modifying the
Permit, revoking and reissuing the Permit, or terminating the Permit as allowed by the appropriate
laws, rules, and regulations.
20
21. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that the performance standards of G.S. § 143-
215.10.1. are met prior to restocking of the facility.
VII. PENALTIES
1.
3.
Failure to abide by the conditions and limitations contained in this Permit; the facility's Best
Management Plan; the facility's CA WMP; and/or applicable state law; may subject the Permittee
to an enforcement action by the Division including but not limited to the modification of the
animal waste management system, civil penalties, criminal penalties and injunctive relief.
The Permittee must comply with all conditions of this Permit. Any permit noncompliance
constitutes a violation of state law and is grounds for enforcement ·action;· for permit coverage
termination, revocation and reissuance, or modification; or denial of a permit coverage renewal
application.
It shall not be a defense for a Permittee in an enforcement action to claim that it would have been
necessary to halt or reduce the permitted activity in order to maintain compliance with the
conditions of this Permit. ·
VIII. DEFINITIONS
25-year, 24-bour rainfall or storm event means the maximum 24-hour precipitation event with a
probable recurrence interval of once in 25 years, as defined by the National Weather Service in Technical
Paper Number 40, "Rainfall Frequency Atlas of the United States,'' May 196L and subsequent
amendments, or equivalent regional or state rainfall probability information developed therefrom.
Agronomic rates means the amount of animal waste and/or other nutrient sources to be applied to lands
as outlined in NRCS NC Conservation Practice Standards No. 590 "Nutrient Management" and No. 633
"Waste Utilization" or as recommended by the NCDA&CS and the North Carolina Cooperative
Extension Service at the time of certification of the Animal Waste Management Plan by the appropriate
certified technical specialist.
Amendment to theCA WMP means a change and/or addition to a part(s) of the plan, and requires that the
change and/or addition adhere to current applicable standards. The following are examples of
amendments to the CA WMP:
• In an ·existing CA WMP, a change in crops and/or cropping pattern that utilizes 25% or less of theN
generated is considered a plan amendment. Additional acreage needed to facilitate the change in crops
and/or cropping pattern is permissible and considered part of the amendment.
• The addition of winter crops and/or interseeded perennial crops are considered amendments to an
existing CA WMP when the operation does not require additional acreage and/or crops for N
utilization, and does not exceed the 25% criteria stated above .
21
• When a CA WMP cannot meet N utilization requirements due to land lost to irrigation inefficiency
(useable versus total acres), then theCA WMP may be amended to increase ava ilable acreage and/or
change the crop for N utilization. This is the only exception to the 25% N criteria for plan revision.
• Inclusions of emergency action plans, and insect, odor and mortality checklists are considered
CA WMP amendments.
• Including additional acreage for land application beyond what is required in the existing CA WMP is
considered a plan amendment.
Animal feeding operation means a lot or facility (other than an aquatic animal production facility) where
the following conditions are met: (i) animals (other than aquatic animals) have been, are, or will be
stabled or confined and fed or maintained for a total of forty five (45) days or mo re in any twelve (12)
month period, and (ii) crops, vegetation, forage growth, or post-harvest residues are not sustained in the
normal growing season over any portion of the lot or facility. Two or more animal feeding operations
under common ownership are considered to be a single animal feeding operation if they adjoin each other.
or if they use a common area or system for the disposal of wastes.
Certification means technical specialist certification of the CA WMP in accordance with the requirements
of 15A NCAC 02T .1304. It is unrelated to terms "Annual Certification" as used in Condition ill.21 of
this Permit, and the "No Discharge Certification Option" allowed by the November 2008 EPA CAFO
Rule.
Ditch means any man made channel for the purpose of moving water off a site to the surface waters.
Excessive Ponding means any area of the application field where visible liquid waste is ponded on the
surface of the land application site more than four ( 4) hours following the application of waste. Excessive
ponding also means any areas where the ponding of waste has resulted in crop failure.
Groundwaters mean any subsurface waters, as defmed in 15A NCAC 2L .0102.
Land application means the application of wastewater and/or waste solids onto or incorporation into the
soil.
Major changes to the CA WMP means changes in the number of animals, type of operation (feeder to
finish to wean to feeder), retrofit of a lagoon, installation ~f a new irrigation system. and similar type
changes. Recenification is only required for major changes to the CA WMP. Major changes to a facility
must first be approved by DWQ. The new CA WMP and the certification shall be submitted with a request
that the COC be amended to reflect the changes. The facility may not make the changes until a new or
amended COC has been issued.
Revision to the CA WMP means a change to an entire CA WMP to meet current applicable standards. A
CA WMP must be revised if the operation cannot utilize all N nitrogen generated by the animal production
in accordance with the existing CA WMP, except for the specific conditions noted in the CA WMP
amendment criteria as previously defined. For an existing CA WMP, a change in crops and/or cropping
pattern that utilizes more than 25% of the N generated by the operation is considered a plan revision. Any
change to an existing CA WMP . whether an amendment or revision, must be signed and dated by both the
producer and a technical specialist for the new CA WMP to be valid . A revision o f the CA WMP does not
require recenification.
22
State Waters means all surface waters, wetlands, groundwaters and waters of the United States located in
the State.
Surface Waters means any stream, river, brook, swamp, lake, sound, tidal estuary, bay, creek, reservoir,
waterway, or other_surface body or surface accumulation of water, whether public or private, or natural or
artificiaL that is contained in, flows through, or borders upon an y portion of the State ofNorth Carolina,
including any portion of the Atlantic Ocean over which the State has jurisdiction as well as any addi~ional
Waters of the United States which are located in the State.
Waste means manure, animal waste, process wastewater and/or sludge generated at an animal .feeding
operation.
Wetlands means areas that are inundated or saturated by an accumulation of surface or groundwater at a
frequency and duration sufficient to support, and under normal circumstances do support a prevalence of
vegetation typically adapted for life in saturated soil conditions, a s defined in 15A NCAC 1B .0202.
Permit issued this the 23rd day ofNovember, 2009
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit No. A WI820615
23
RA
NCDENR
North Carolina Department of Environment and Natural Resources
·Beverly Eaves Purdue
Governor
William & Becky Tyndall
Tyndall Hog & Chicken Farm, Inc
333 Cedar Lake Lane
Clinton, NC 28328
Division of Air Quality
B. Keith Overcash, P.E
-Director
October 20, 2009
Subject: Best Management Plan for Animal Operations
DWQ Application No. A WI 820615
Tyndall Hog & Chicken Farm, Inc.
Sampson County
Dear Mr. Tyndall:
Dee Freeman
Secretary
The Division of Air Quality (DAQ) has completed the review of your permit application to the Division
of Water Quality (OWQ) for the lagoon conversion at the farm noted above. Since funds from the Lagoon
Conversion Program (LCP) are being used, the farm is required to meet all of the regulatory requirements
for new and modified farms. The DAQ has also reviewed the supplemental information provided to fulfill
the requirements in 15A NCAC 20 .1802 (1), new and modified farms (expanding production), to have an
approved Best Management Plan for Animal Operations prior. to construction or modification. The
requirements for the contents of the pia~ are specified in 15A NCAC 20 .1803.
Based upon our review of the information provided, the submittals appear to fulfill the requirements and
therefore DAQ approves the information submitted for the purpose of your Best Management Plan. You
will be required to comply with the requirements and complete the implementation of the Best Management
Plan within six months of completion of the lagoon conversion and commencement o f operations of this
farm with the new waste management system. As noted in previous correspondence. the odor limitations of
15A NCAC 20.1808 will apply at the property boundary.
If you have any questions concerning this matter, please do not hes itate to contact Gary Saunders in the
Stationary Source Compliance Branch at [phone] or via email at gary.saunders@ ncdenr.gov.
BKO/gs
Cc: Steven Vozzo (FRO)
Ray Campbell, Super Soils Systems USA
1641 Mail Service Center, Raleigt1, North Carolin a 27599-164 i
272 8 Caplial Blvd., Raleigh, NC 27 604
Sincerely,
~erc~h,PE
Phone : [phone]\ FAX : [phone] \ Intern et: www.d aq .state.nc .us/
An Equ al Oppo rtuni ty/.A.flirm ativ e Act1on Employ er
OnehC l" Nort aro Ina
Naturally
Permit No. AWI820615
November 23, 2009
ENGINEER'S CERTIFICATIOJ\'
I, , as a duly registered Professional Engineer in the State of North Carolina,
having been authorized to observe (periodically, weekly, full time) the
construction of the project-------------------,--------
Project Name
Location
for the Permittee hereby state that, to the pest of my abilities, due care and diligence was used in the observation
of the construction such that the construction was observed to be built within substantial compliance and intent of
this Permit, the approved plans and specifications, and other supporting materials .
Signature-------------------Registration No.------
Date ---------------
24
Billy Tyndall
Tyndall and Son
6431 NUS 421 Hwy
Clinton, NC 28328
Dear Billy Tyndall:
July 1, 2007
Michael F. Easley. Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Rcsomces
Coleen H. Sullins. Director
Division of Water Quality
Subject: Certificate of Coverage No. AWS820615
Tyndall and Son
Animal Waste Management System
Sampson County
In accordance with your application received on 20-Feb-07, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Billy Tyndall, authorizing the operation of the subject animal
waste management system in accordance with General Permit AWGIOOOOO.
lb.is approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CA WMP) for the Tyndall and Son, located in Sampson County, with an animal capacity of no
greater than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 5880
Wean to Feeder: 0 Farrow to Wean: 0
Farrow to Finish: 0 Farrow to Feeder: 0
Boar/Stud: 0
Gilts: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1 , 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition m.I9 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CA WMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational informati.on
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this coc· (as provided above) will require a
modification to the CA WMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keeping and monitoring conditions in this oermit.
Aquifer Protection Section
Internet: www.ncwatcrgualitv.org
1636 Mail Service Center
Location: 2728 Capital Boulevard
An Equal Opportunity/Aflinnative Action Employer-50% Recycled/10% Post Consumer Paper
Raleigh. NC 27699-1636
Raleigh. NC 27604
Telephone:
Fax 1:
Fax 2:
Customer Service:
~Carolina
;valllrallg
(9 19) 73 3-3221
[phone]
[phone]
(877) 6 23-{)748
If your Waste Utilization Plan has been developed based on site-specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under thi~ p~it,c~nvey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility. ·
Per 15A NCAC 02T .Olll(c) a compliance boundary is provided for the facility and no new water sup ply
wells shall be constructed within the compliance boundary. Per NRCS standards a 1 00-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field .
Per 15A NCAC 02T .1306 , any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CA WMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215 .6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
G eneral Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable . A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 91 0-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWGlOOOOO , Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820615
·-~-·Barber, Jim
AV I 820~/s­
SA~'''PS DP
t=f2<> t=Jl-1;_ COP'(
From: Barber, Jim
Sent: Thursday, July 09, 2009 2:51 PM
'[e-mail]' To:
Cc: Guyton, Steve; Revels, Ricky; Averitte, Ken; Turlington, Chad; '[e-mail];;
Edwards, Danny
Subject: Tyndall Hog farm ditch stabilization/sediment collection
MVC-122S.JPG; MVC-123S.JPG Attachments:
Jason Tyndall;
After checking with folks here in the Fayetteville Regional office concerning the surface water ditch at the site, the
following recommendations and information is being provided:
1. Approval from Land Quality is not necessary for any stabilization activities performed on the ditch;
2. As long as sediment from the eroding ditch bank doesn't reach or discharge into defined wetlands, then things
are fine. Sediment needs to be contained on-site (i.e. in the ditch feature or constructed sediment basin within
the ditch feature) and not migrate into the woods line;
3. Contact Sam Warren, District Conservationist at 910-592-7963 ext.3, for assistance in designing measures to
mitigate erosion from entering the woods line and/or wetland features of the Great Coharie Creek. Measures
could include a small basin with rock dam, lining the ditch with erosion control matting, laying the banks of the
ditch back and seeding or a combination thereof;
4. The small amount ofsediment that has reached the woods line should be stabilized, if possible, by seeding to
minimize further migration into wetland areas (or as recommended by Sam Warren). If removal is
recommended, please contact Ken Averitte at 910-433-3303 or Chad Turlington at 910-433-3320 prior to
removing any sediment to determine if any wetland disturbance or impacts will result from the removal activity;
If you have any questions or need additional assistance, don't hesitate to call Steve Guyton at 910-433-3330, Ricky
Revels at 910-433-3334, Danny Edwards at 910-433-3394 or myself at 910-433-3340.
Thanks for your cooperation and meeting with Steve, Danny and myself at your farm Tuesday morning.
Jim Barber
1
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~
WASTE UTILIZATION PLAN ., ----------------------·"
Producef~---;;~illy Tyndall
Name o::f.~:,_F&rm::..: Tyndal i & Son
Locatiori~~---:~431 US421 N
County:Sampson . .,:.: :
Clinton NC 28328
Phone--------:•:_,910-,596-0334
Type Opera~,.:fon·-------------:Feed-Fin
Number of Animal---------~-: 5880
Storage Structure----------:Anaerobic Lagoon
Method of application------:Irrigation
.·
Amount of waste produced per year---------------: 11172 tons/year
Amount of plant available N <PAN> produced/year-: ~3524 lbs./year
The waate.from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater~ The pl~ht nutrients in the animal waste should be use
to reduce the amount of commercial fertilizer required for the
crops in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle.
Annual soil tests are strongly encouraged so that all plant
nutrients ~an be balanced for realistic yields of the crop to be
grown.
Several factors are important ~~ implementing your waste
utilization plan in order to maximize the fertilizer value of the
waste and.to ensure that it is applied in an environmentally safe.
manner:
1. Alw~ys apply waste based on the needs of the crop to b~ grown
and.the nutrient content of the waste. Do not apply more
ni~iogen than the crop ~an utilize.
2. Soil types are impor.t~·nt. as they have different infiltration
rates, leaching poie~tials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at ·m~re
tb~rr 5 tons per acr~·per ye~r. Waste may be applied to-lend
er~ding at.5 or more tons pe~ acre annually, but lees than
f0 tons per acre per year providing that adequate fiiter
strips are established.
4. Do not apply waste on saturated soils, when it is rainin~, or
when the surface is frozen. Either of these conditions may
in runoff to the surface waters which is not allowed under DWO
regulations.
Wind conditions should also be considered to avoild'drift and
downwin~ odor problems.
To ma~intize t.he value !of the nut:r·ients for crop pro_~-uction and
to red~ce the potentiq~. £or pollution, the waste should be
applied to a growing ~rap or applied not more than ~0 days
prior . to planting a c_rop or forages breaking dorma~-~y.
~rijecting the waste or disking will conserve nutri~~ta and
. ~educe ·ador problems.
This plan i.s. based on the waste application method .,shown abov'e. I£
you choose to change methods in the future, you need ~a · revise '
this plan. Nutrient levels for ~iiferent application meth~ds are
not the same. ~
The esti mat.ed acres needed to apply the animal waste is. ·based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from
your waste management facility~ In some cases you may want to have ... ~.
,:,;.
\
\
!
·:·'rynda 11 & Son Pag e 2
pl a nt analysis made, wh i c h could a llow additional wa s te to b e
applied. Provisions shall be made for the area receiving wast e to
be £le xible so as to a ccommodate c hanging waste analysis conte nt
and the crop type. Lim e must be applied to maintain pH in the
optimum range for specific crop production.
This waste utilization plan, if carried out, me e ts the
requirements for compli a nce with 15A NCAC 2H .0217 adopted by the
Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tr·act
No.
======
10816
10817
10816
10817
10818
10818
10818
10818
10818
10818
10818
10818
ALL
Field Soil Cr·op Yield Lbs. N Acres Lbs. N Montta to
No. Type Code /Acre /Unit Used Apply
:::::::::: ---------------:;.:=::;:= ==:::== .:::::::.== ======= ---------------
1 WaB c 5.5 50.00 5.14 1414 MAR -OCT
2 WaB c 5.5 50.00 4.48 1232 MAR -OCT
3 WaB c 5.5 50.00 4.48 1232 MAR -OCT
4 WsB c 5.5 50.00 3.40 935 MAR -OCT
5 BoB c 4.5 50.00 3.38 761 MAR -OCT
6 MaC c 6.0 50.00 3.56 1068 MAR-OCT
7 MaC c 6.0 50.00 1.96 588 MAR-OCT
8AS.B MaC c 6.0 50.00 2.28 684 MAR-OCT
9 .MaC c 6.0 50.00 4.12 1236 MAR-OCT
10 MaC c 6.0 50.00 2.11 633 MAR-OCT
11 MaC c 6.0 50.00 4.22 1266 MAR-OCT
12 MaC c 6.0 50.00 2.20 660 MAR -OCT
1-12 MaC,WaB K N/A 50.00 •41.3 3 2067 SEP-MAY
Total 41.33 13775
Available Nitrogen <includes commercial)
Surplus Or Deficit
13524
-251
Crop codes: Crop -unit
A=Barley -bu.
B =Bermudagrass(graze)-tons
C=Berm udagrass<hay>-tons
D =Co rn<grain)-bu.
E =Corn(sllage)-tons
F=Cotton -lbs . lint
G ~FescueCgraze)-tone
H=Fes c ue<hay>-tons
I=Oate-bu.
J=Rye-bu.
K=Small grain<graze)-acre
L=Small grain<hay>-acre
M=Sorghum<grain)-cwt.
W=Wheat -bu.
Y=Fescue(pasture)-tons
Z=SBDC Soybeans DC-bu.
Applying the above amount of waste is a big job. You should plan
time and h a v e appropriate equipment to apply th e waste in a timely
manner.
'"'J··-----..... __,.._...~
1 ~·
The appl icator· is c:.auLioned that P and K may be over applied while
meetiDg the N requirements . In the £uture:, regulations may require
farffie:re 1n some parts o£ North Caraljna to have a nutrient
~anagement plan that addressee all nutrients. This plan only
addresses nitrogen.
In interplanted £ields <i.e. small grain, etc, interseeded in
bermudagrass), £orage must be removed through grazing, hay and/or
silage. Where: grazing, plants should be grazed when they reach a
height of six to nine inches. Cattle should be removed when plants
are grazed to a height of £our inches. In £ields where small grain
etc, is to be r·emoved £or· hay or· silage, care should be exercised
not to to let small grain to reach maturity, especially late in
the season (i.e. April or May>. Shading may result if small grain
gets too high and this will definitely interfere with stand o£
bermudagrass. This lose of stand will result in reduced yields and
lese nitrogen being utilized. Rather tt1an cutting small grain for
hay or silage just be£ore heading as is the normal situation, you
are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the
season, depending on time small grain is planted in the £all .
The ideal time to interplant small grain, etc, is late September
or early October. Drilling is recommended over broadcasting.
Bermudagrass should be grazed or mowed to a height of about two
inches before drilling for best results.
Caution must be exercised in grazing or haying summer annuals
under stressed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrate levels is
recommended.
Acree shown in the tables are considered to be the usable acres
excluding required bu££ers , filter stripe along ditches, odd
areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the field . listed may, and ' most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization
of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provision for periodic
land application of sludge at agronomic rates. The sludge will be
nutrient rlch and will require precautionary measures to prevent
over application of nutrients or other elements. Your production
facility will produce approximately 2117 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years, you will have approximately
10584 lba. of PAN to utilize. assuming you apply this PAN to
hyb r id bermudagrass hayland at the rate of 300 lbs. of nitrogen
per acre, you will need 35 acres of land. If you apply the
sludge to corn at the rate of 125 lbs. of nitrogen per acre, you
will need 85 acres of lend. Please be aware that these are
only estimates of the PAN and land needed. Actual requirements
could vary by 25~ depending on your sludge waste analysis, soil
types, realistic yields, and application methods.
Tyndall & S(:.n Pag e 4
APPLICATION OF WASTE BY IRR I GATION
The irrigation application rate should not exceed the intak e ra te
o£ the soil at the time o£ irrigation such that runo££ or pending
occurs. This rate is limited by initial soil moisture content,
soil structure, soil texture, water droplet size, and organic
solids. The application amount should not exceed the available
water holding capacity o£ the soil at the time o£ irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs o£ the crop.
I£ surface irrigation is the method o£ land application for this
plan, it is the responsibility o£ the producer and irrigation
designer to ensure that an irrigation system is installed to
properly irrigate the acres shown in tables. Failure to apply the
recommended rates and amounts of nitrogen shown in the table may
make thi s plan invalid.
The following table is provided as a guide £or establishing
application rates and alltOUnts.
Tract Field Soil Crop Applic Applic IRR -2
No. No. Type Rate Amount PAN
(in/hr> <in<s» LBS/AC
======= ------====== ====::::::;. -------==~==== -------------------------
10816 1 WaB c 0.6 1.0 275
10817 2 WaB c 0.6 1.0 275
10816 3 WaB c 0.6 1.0 2 75
10817 4 WaB c 0.6 1.0 275
10818 5 BoB c 0.6 1.0 2 25
10818 6 MaC c 0 .6 1.0 300
10818 7 MaC c 0.6 1.0 300
10818 8 MaC c 0.6 1.0 300
10818 9 MaC c 0.6 1.0 3 00
10818 10 Ma C c 0.6 1.0 300
10818 11 MaC c 0.6 1.0 300
10818 12 MaC c 0.6 1.0 300
ALL 1 -12 MaC,WaB K 0.6 1.0 ~ s-O
Thie ie the maximum a ppli c ation a mou nt all o wed f o r the s o il
a s suming t he amount o£ nitrogen allowed for the crop is not o v e r
a pplied. In many situ a ti o ns the appli c ation amount shown cannot b e
applied be c ause a £ t h e nitro gen limitation. The maximum
applic a tion amount sh o wn can be applied under o ptimum soil
conditione.
!;) 1\:t::
il-.).'1~
.· D
Tyndall & Son Page 5
Your facility is designed for 180 days of temporary storage and
the temporary storage must be removed on the average of once every
6 months. In no instances should the volume o£ the waste be stored
in your structure be within the 25 year 24 hour storm storage or
one foot of freeboard except in the event of the 25 year 24 hour
sto:t-·n•.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct rates to the acres shown in the tables. Failure to
apply the recommended rates and amounts of nitrogen shown in the
tables may make this plan invalid.
Call your technical specialist after you receive the waste
analysis report for assistance in determining the amount of waste
per acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
!lAR.. lyAIO,Ot..&.. P£-~NS 70 {f;£AZ&Z CoVV'S e,J 7HE Ol/Eit..SEE.ID€'D ef{E
--~--W.W#NIA16-1--'J---0c..To/.kfi:--.. JQ.f'tl} g.~(;fO·V-.-tJt:. (Hif'i'-1--By MAe,cH--3-1-----··-·-
I.?P ~CP Yt~~.
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Tyndall & Son
Owner/Manager Agreement
I <we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
<we> know that any expansion to the existing design capacity of
the waste treatment and storage system or construction of new
facilities will require a new certification to he submitted to the
North Carolina Division of Water Quality <NCDWO> before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to the surface waters
o£ the state from a storm event lees severe than the 25-year, 24-
hour storm. The approved plan will be filed on-site at the farm
office and at the office o£ the local Soil and Water Conservation
District and will be available for review by NCDWO upon request.
Name o£ Facility Owner:
<Please print>
Billy Tyndall
Name of Manager(!£ different from owner):
Name o£ Person Preparing Plan:
<Please print:>
G. Glenn Clifton
Affiliation:
Addr-ese:
Prestage Farms, Inc.
P 0 Box 438
Clinton NC 28329
Signature: ,J{. J.kcft6 {:...,
Phone: [phone]
Ext. 249
Date: ___ 2~J_l_t~~~0 -~ ____ __
Wettable Acres Determination Certification
Name of Facility: "'"'Do.'"'~ c; S. ...t
Owner(s) Name : B 1'-'--Y Ty'IIOA&..L
Mailing Address: 6431 US 4-2. \ N
FaCility· Number:· g-z ··.: '=-' S
Phone No~t0-59(..-0334
~l•ti.J7o.., N<:., 2.8~1.8
By signing this form, the facility owner and Technical Specialist acknowledge the completion of the
Wettable Acres Determination. All necessary Wetta ble Acre Determination Field Data Sheets and
calculations we re completed to conduct a Wettable Acre Determination . The facility's Waste
Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all
worksheets, calculations, and other Wettable Acres Determination documents, along with the
applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with
the local Soil and Water Conservation District. A copy will also be kept on site with the Certified
Animal Waste Management Plan. Any future modifications must be approved by a technical
specialist and filed with the Soil and Water Conservation District prior to implementation . If any
modifications to the existing irrig ation system or any new irrigation equipment was requi red to
adequately address the waste management needs of this facility , an Irrigation Specialist or
Professional Engineer has certified the design and installation below.
Owner Name: ~I{ .,!-~:q;.:~t::f!n./. fi
Owner Signature: ----jbev _ _L ~ Date: ....? ~II -o,<
Technical Specialist Name : (;. GL€NrJ CLt r:=-r~~
Technical Specialist Signature: J4. ~ ~ t-Date: _____ _
If assisted by an Irrigation Specialist or Professional Engineer please read and sign below:
Animal w aste application equipment ha~ been designe d or modified to apply waste as necessary to
accommodate the waste management plan and according to NRCS Standards. Animal waste
application equipment has been in s ta lled according to NRCS Standards and is ready for use .
r .. /
Irrigation Specialist/PE Name : ____________ __,..-------:'"':!:""7___,-:----~
I!Pgatio~:~~~~~~t{f.p ~~~~.Ufe ;-'· '-----..,...._;;..;._ _ __,......_-,---,-__ ~~:-,..-. -,..,..,, _,.,.,...,__,.,.....,...,........,~
·:~-~-;~ :, tC.. •.
. . ,. .... :·. ,., · ... ,-; ···. ···:-· .. '• _ .. !*'
'•
WN>~-1(~9.
~ ' · .... ~ . . . .
!'{.-. ·-· .. -.-
~ ..
<"~_:_; • • ..
·. ·.. . ·' .. ,-" .. ·
~<? ........ ---· -···-·········--. ·-· ... --·---------
1 t @ ;-~---···-----····--------·-·----···-···------··--····--------·--~
1'.
I ~·~ ..
.
•).' • e , .
CA ·,;::.~ v..· :::...b): A=:
Hard Hose Traveling Gun System
FIELD DA.TA SHEET*
1. Make and model number AMMJOA~ I,.JDLI~TtlES flea.fll't~ I:Jic30f>T
2. Hose length W5 [feet] and hose inside diameter (ID) 3 [inch]
3. Gun make and model number --------------------------------------------
4 . Gun nozzle size /.18 [inch], _____ ring orifice, _____ taper bore orifi ce.
5. Gun arc angle /lib [degrees]
6. lh5 1
Travel lane spacing -"C9t..=D~'--[feet). Indicate whether X uniform, _____ random.
q . Number of interior hydrants -~3~-, Number of e>:terior hydrants
7. Gun wetted diameter .2So [feet]. >< measured, __ based on gun chart.
8. Gun pressure bO [psi]. ___ observe_d at working gauge,
x determined from gun charts, ___ calculated (show calculations)
"""9. Operating pressure at hose reel psi]. __ observed at working gauge,
__ provided by owner.
"'* 10. Supply line size [inch] (from pump to last hydrant).
"'"II. Supply line length feet (maximum pumping distance).
"'"12. Supply line type PVC, aluminum.
"'"13. Pump make and model number
**14. Pump capacity, [gprn].
** 15. Engine make and model number. ____________________________ __,
or
*'"J 6. Electric mot or horsepower a.t!d rpm ___ __._[hp] _____ ,[rpm]
Note: It is strongly recommended that operating pressure at the reel and gun wetted
rii2.1Ileter be :field determined.
Locate each hydrant on a copy of the map . Indicate the s t a.-t and stop ofthe sprinkler cart
for each travel Ia.1e and show distance traveled. Show the lo cation of the supply line.
L-rigated acres will be determined by travel lane
Optional da:c, fu rnish w here possible.
"'**Information furnished by
and/or
Signarure of Own~ or ra:ility ~presentative Sig:narure ofTe= · Sp-...cialist
G. GLEflrJ CLtF7oN
Frint~ Nam~ of OI>."Der or .ra.."iliry R:pr-..sentative Printed name ofTe=hni=al Sp-~alist
Dare ·----------------------------Date 2Ju/ o ,_ ,
**'" On1yihe person or persons collecting the data shouid sign the data sheet.
Hard Hose Traveling Gun System
Land owner: Billy Tyndall (Tyndall & Son) Facility Number: 82-615
Irrigation System
Designation: X Existing Irrigation System New/Expanding ----Irrigation System
Wetted Diameter: 250 feet 250 feet
76% 66%
Spacing: 190 feet 165 feet
Hydrant Layout: X Multiple Hydrants Single Hydrant ----
Pull Lane Pull Location Start Stop Total
Number Spacing Length Ext/lnt Middle End End Acres
1 190 915 Ext 4.62 0.52 5.14
2 190 915 I lnt 4.00 0.48 4.48
3 190 915 lnt 4.00 0.48 4.48
4 190 570 lnt 2.88 0.52 3.40
5 Single 565 Single 2.92 0.46 3.38
6 Single 600 Single 3.10 0.46 3.56
7 Single 290 Single 1.50 0.46 1.96
8A 165 340 lnt 1.29 0.22 1.51
88 165 405 Ext 0 .77 0.77
9 165 760 Ext 3.62 0.50 4.12
10 165 1000 Ext 1.89 0.22 2.11
11 165 1000 lnt 3.79 0.43 4.22
12 165 310 Ext 1.48 0.50 0.22 2.20
Total 41.33
Computed By: G. Glenn Clifton
.,If .cN6.--~ l...::.
IRRIGATION SYSTEM PARAMETERS
Land Owner:
Address :
Billy Tyndall (Tyndall & Son) Date: ~64~31~U~S4~2~1~N~------~------------2/6/02
Telephone :
-::C-:-Ii7n-::to~n-:-N-::C-::-:::-28-:-3_2_8 ____________ Facility No. __ 8_2_-6_1_5_
91 0-596-0334
County: Sampson
TABLE 1 -Field Specifications
Maximum
Maximum Maximum Application
Field No. Usable Application per Irrigation
and/or Size of Slope Rate Cycle
Pull No. Field Soil Type (%) Crop(s) (in/hr) (inches~
1 5.14 WaB 0-6 CB-Hay, overseed 0.6 1 .0
2 4 .48 WaB 0-6 CB-Hay, overseed 0 .6 1 .0
3 4 .48 WaB 0-6 CB-Hay, overseed 0 .6 1.0
4 3 .40 WaB 0-6 CB-Hay, overseed ' 0.6 1.0
5 3 .38 BoB 0-6 CB-Hay, overseed 0.6 1.0
6 3 .56 WaB 0-6 CB-Hay, overseed 0.6 1.0
7 1.96 MaC 0-6 CB-Hay, overseed 0.6 1.0
8A 1.51 MaC 0-6 CB-Hay, overseed 0 .6 0.6
88 0 .77 MaC 0-6 CB-Hay, overseed 0.6 0 .6
9 4.12 MaC 0-6 CB-Hay, overseed 0 .6 1.0
10 2.11 MaC 0-6 CB-Hay, overseed 0 .6 1.0
11 4.22 MaC 0-6 CB-Hay, overseed 0.6 1.0
12 2.20 MaC 0-6 CB-Hay, overseed 0.6 1.0
41 .33
Computed By: G . Glenn Clifton
Michael F. Easley, Govanor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
December I, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Alan W. Klimek. P .E. Directo r
Division of Water Quality
RECEIVED
DECO& Dl
Billy Tyndall
Tyndall and Son
6431 NUS 421 Hwy
Clinton, NC 28328
DENR-FA'trnEWlf REG!OlW. QlflCE
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES Gen eral Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES•·general permits and the State
Non-Discharge General Permits are available at http://h2o.enr.state.nc.us/aps/afou/downloads.htm or by writing or calling:
NCDENR-DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: [phone]
In orde r to assure your continued coverage under one of these two types of general permits. you must submit an application for oermit
coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be completed and returned by Januarv 2, 2007. Pleao;e note. you must include
two (2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewa l of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation ofNCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
~----. '6 ·£./L~:;_;.;p)
Enclosures
cc (w/o enclosures):
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files-820615
Prestage Farms In c
Aquifer Protection Section
lntanet: www.ncwaternualitv.org
1636 Mail Serv ice C enter
Location: 2728 Capital Boulevard
Raleigh, NC 27699-1636
Raleigh, NC 27604
An Eq ual Opportunity/Affirmative Action Employer-SO"k Recycledl10% Post Consumer Paper
Telephone:
Fax 1:
Fax 2:
Customer Service:
rfo'<rthCarolina
<9 19) !Y_n!!!!.nllg
(919) 7 15-0588
(919) 7 15-6048
[phone]
ANIMAL FACILITY ANNUAL CERTIFICATION FORI\1
Certificate of Coverage or Permit Number ;t/CA :21 J.6/S · County &~,JSCI\.
I
Yenr 20o.5
Facility ~arne (as shown on Certific~~e of Coverage or Pe.~it) . . ,.7f1Jed/ J-.. <:",h_
'bp~;~t9r)n _Charg~ for thi~ Facilit; .··, :~~·p_n ... L . 7}:JJctJ ·. : <;~~.~~~~tion~ i7-IJ.3
Land ~plication of animal waste as allowed by .the above penriit'occurred d{mng the' past c~lendar year (1 . · ·
_..:..,/_.YES NO. IfNO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:
I. Total number of application Fields or Pulls (please check the appropriate box) in the Certified Animal
Waste Management Plan (CA WMP): /2 Total Useable Acres approved in the CAWMP
lf/.11
2. Total number of Fields or Pulls (please check the appropriate box) on which land application occurred
during the year: 6 Total Acres on which waste was applied 'J). O(,
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
L3i.Sb
' 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: j 3 _ ZZf
I
5. Estimated amount oftotal manure, litter and process wastewater sold or given to ·other persons and·taken
off site during the year n ou e tons or gallons (please check the appropriate box)
6 . Annual average number of animals by type at th is facility during the previous year:
.5!72
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest_-+~~---------------------------------­
Smallest --~~~~------------------------------------
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers}
8. Facility's Integrator if applicable: ----~-A~aw.,.~~IL!frc~~~..!..p;_-""""41-'_J,;m[l...s~----------------
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE .
I . Only animal waste generated at this facility was applied to the per ~itted B~\{fO ~ No
the past calendar year. FEB 2 2 2035
AFACF 3-14-03 1 DENA-FAYETTEVILLE REGIONAL OffiCE
2. The facility was operated in such a way that there was no direct runoff of waste from
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3 . There was no discharge of waste to surface water from this facility during the past
calendar year.
4. There was no freeboard violation in any lagoons or.storagc ponds at this facility during
the past calendar year. · ~-~-.,. : ' · ""··. ·_-_--. .
c ••• ,. .• ":"' •
5. There was no PAN application to any fields or crops at this facility greater than the
levels specified in this facility's CA \VMP during the p~t calendar year.
6. All land application equipment was calibrated at least once during the past calendar year.
7 . Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8 . A copy of the Annual Sludge Survey Form for this facility is attached to this Certification.
9 . Annual soils analysis were performed on each field receiving animal waste during the
past calendar year. ·
10. Soil pH was maintained as specified in the permit during the past calendar Year?
II. All required monitoring and reporting was performed in accordance with the facility's
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13 . Crops as specified in theCA WMP were maintained during the past calendar year on all
sites receiving animal waste and the crops grown were removed in accordance with
the facility's pennit.
14. All buffer requirements as specified on the permit and theCA WMP for this facility were
maintained during each application of animal waste during the past calendar year.
No
No
No
No
No
No
No
No
No
No
No
No
No
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the infonnation submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility offines and imprisonment for knowing violations."
Permittee Naffte and Title (type or print)
}Signature of~rmittee
Signature of Operator in Charge
(if different from Permittee)
AFACF 3-14-03 2
., Date
.. .,. ._, .. !"'' (',:
Date
•
•
~·;·•"
,to·· ,
'
!f
•
Lagoon Sludge Survey Fonn
A. Farm Permit or DWQ Identification Number ______ ~=.;{._--'b=:...:../ 5"'---------
B. Lagoon Identification Tv ala II sf: s(JO ( 1-f)
I
C. Person(s) taking Measurements ::Ja 1'Ylf i f-Bur/dy
D. Date of Measurements ____ __..b~·-_9......._--'u:...:~s"---------------
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) oflagoon:
Ia-:: f-Ii{·n cs
c . Thickness of e sludge layer tf making a dtrect measurement wtth "core sampler'':
F . Lagoon Surface Area (using dimensions at inside top of bank): 3 .'7 (acres)
(Draw ~ketch ofhgMD on a :;ep!!rate ~heet :!!'ld !ist &mensions, a!'ld -.:::llculate !:1!Iface '!rea.)
G . Estimate number of sampling points:
H.
I.
J .
K .
L.
M.
N.
0.
P.
a. Less than 1.33 acre: Use 8 points
b . If more than 1.33 acre, ......:L=L_ acres x 6 = ~ <3 , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intenection points that match
most closely with the estimated number of sampling points needed. Number the grid intelsection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
Conduct sludge survey and record data on "Sludge Survey Data Sheet".
At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
Determine distance from Maximum Liquid Level to Minimum Liquid Level:
(Determine from Plan or other lagoon records) ·
Calculate distance from present liquid surface level to Minimum Liquid
level : Item J -Item I , assuming present liquid level is below Max. Liq. Level:
Record from sludge survey data sheet the dis tance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
Record from sludge survey data sheet the distanc e from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
Record from sludge survey data sheet the average thickness of the sludge layer:
Calculate the thickness of the existing Liquid Treatment Zone (Item M -Item K):
(Note: If hem 0 is less than 4 ft ., a sludge removal and utilization plan may be required by
N . C. DWQ. See your specific permit or contact DWQ for more informat ion.)
.I
).,0
/.3
Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by· , fO m e• ~ La M b
Print Name
.•" ..tJ I '---aav,="-""-...._...t.....,.(l""---l(,..:..i-."".2""'LuM~)'-----Date: 6 -q-0 S:
~~ Signature
@ flkMf11 ~ :: /IiJ
-./
White ~ Office Yellow ~ Producer
RECDVF.O
FEB 22 2C~S
OENR-FAmTE\1llf REGIONAL OffiCE
•
•
'
•
Sludge Survey Data Sheet
Sludge Survey Data Sheet
Completed by: , J;, me s Lo m 6
Print Name
(A) (B)
Grid
Point
No. Distance from liquid surface
to top of sludge
Lagoon Identification: . ( _ )
Tvrv/q /{ ..t: S:: •O I f <:aawc! <~ia-vh 1
Date: b-'LoS
Sigri~ture
(C) (C)-(B)
Distance from liquid surface Thickness of sludge
to lagoon bottom {soil) laver
Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths)
1 1. '
~----
2 g,l../
3 {!.5 .
4 g,6
5 ?.a,
6 '6.'-1
7 $?.5
8 F. G.
9 r!?
10 q.:l
11 q '1
12 (,. .:::.
13 ~.1
14 q,o
15 C( . J,...
16 ~. ~
17 R.9
18 ~.0
19 S.1
20 f.>.'l ------
21
22 '7.8
23
24
Average F.'ti I;;;. . 3 ~.5
*All Grid Points and corresponding sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
.1
White -Office Yellow-Producer
r RECEI\IFD
FEB 2 2 2CGS
.,
j DENR-FA!'ETm7uE Jl~n. ••. ~ ... ~ OfflCE 1 -
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number ~CA-2.WOOO County ~ "'f5on Year 2005
Facility Name (as shown on Certificate of Coverage or Pe~it) Tyt,Ja lj J.. :{0 '\..
Operator in Charge for this Facility Ja.50ft L, Tvi\Ja 1/ Certification# /9/..23
I
Land )lPplication of animal waste as _allowed by the above permit occurred du~g th~ past cale~dar year
V YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, tf animal
waste was generated but not land applied, please attach an explanation on how the animal waste was
handled.
Part I : Facility Information: /
1. Total number of application Fields rn'or Pulls 0 (please check the appropriate box) in the Certified
Animal Waste Management Plan (CA WMP): /2. To.tal Useable Acres approved in the
CA~P--~~=---~-
2. Total number of Fields · or Pulls 0 (please check the appropriate box) on which land application
occurred during the year: 'j Total Acres on which waste was applied . 3 ;2 • .59
3 . Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: .
/{1/
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CA WMP
and the permit: _ _LI.;.....o1r...:...5~2.:....!Lf-_· ____ _
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and
taken off site during the year tons 0 or gallons 0 (please check the appropriate box)
6. Annual average number of animals by type at this facility during the previous year:
.5~07
7. Largest and sm allest number of animals by type at this facility at any one time during the previous year:
Largest b 7 f" if-
Smallest ;).J/4.2.
(These numbers are for informational purpo s es only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8 . Facility's Integrator if applicable: _ ____._P_..c .... c"""s--'· -h ..... a-7!i"""e"-'f:._-...... a=r..a.'ttf. ..... i.._· __________________________ _
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THEDA TES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACT ION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE .
1. Only animal waste generated at this facility was applied to the p
the past calendar year.
AFACF 3-14-03 1
FEB 2 5 2005
DENR-FAYETTE\1LLE REGIONAL OffiCE
2. The facility was operated in such a way that there was no direct runoff of waste from ITv es 0 No
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past c alendar year.
3. There was no discharge of waste to surface water from this facility during the past clfves 0 No
calendar year.
4 . There was no freeboard violation in any lagoons or storage ponds at this facility during fi'ves 0 No
the past calendar year.
5 . There was no PAN application to any fields or crops at this facility greater than the ~es 0 No
levels specified in this facility's CA WMP during the past calendar year.
6 . All land application equipment was calibrated at least once during the past calendar year. 0"'ves 0 No
7 . Sludge accumulation in all lagoon s did not exceed the volume for which the lagoon ctY es 0 No ~
was designed or reduce the lagoon 's minimum treatment volume to less than the volume
for which the lagoon was designed.
8. A copy of the Annua l Sludge Survey Form for this facility is attached to this Certification. ~es 0 No
9. Annual soils analys is were performed on each field receiving animal waste during the ~Yes 0 No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
11 . All required monitoring and reporting was performed in accordance with the facility's
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during
the past calendar year or, in the case of a deviation, prior authorization was received
from the Div ision of Water Quality.
13 . Crops as specified in the CA WMP were maintained during the past calendar year on all
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14 . All buffer requirements as specified on the permit and theCA WMP for this fac ility were
maintained during each application of animal waste during the past calendar year.
~Yes 0No
fifves 0 No
ct'ves 0 No
~es 0 No
ifves 0 No
"I certify under penalty of law that this document and all attachments were prepared under my direction o r
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,
or those persons directly responsible for gathering the information, the information submitted is, to the best
of my knowledge and b elief, true, accurate, and complete. I am aware that there are signi fie ant penalties fo r
submitting false information, including the possibility of fines and imprisonment for knowing violations ."
Permittee Na e anditle (type or print)
k.ruCofP!t!f!
Signature of Operator in Charge
(if different from Permittee)
AFACF 3-14-03
1-Lif-0..5
Date
Date
2
·..,... ..
. La'tigon Sludge Survey Form
A~ Farm Permit or DWQ ldenlilicalion Number KJ-biS
C. Person(s} taking Measurements
j '1 ~J a. II ,.
<Zos~
s 4t'\ 6-~)
d-;J"e~e.,
B . Lagoon Identification
D . Date of Measurements
E . Methods/Devices Used for Measuement of: · ~-·! I . '.
a . Distance from the lagoon liquid sur1ace to the top of the sludge layer:
b . Distance from the lagoon liquid surface to the bottom (soil) or lagoon:
Q¢}"'. •.Jf '"'·'2.2"'oJU,t•'H c.+-.·
c . Thickness of the sludge layer· it making a direct measurement with "core sampler"
F. Lagoon Surface Area (using dimensions at the inside top of bank): __ '!>~-·-~----(acres)
(Draw sketch of lagoon on a ·separate sheet and list dimensions. and calculate surface area .}
G. Estimate number of sampling points:
a . Less than 1.33 acres: Use B points
b. II more than 1.33 acres. 3 .j acres x 6"' it 0 , with maximum or 24 .
(using sketch and dimensions. develop a uniform "grid" that has number of intersection poi nts that match
most dosely with the estimated number of sampling points neeoed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded lor points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At the time of sludge sul'ley, also measure the distance from the Maximum Liquid Level
to the Present liquid Level (measure at the lagoon gage pole):
J . Determine distance from Maximum liquid limit to Minimum Liquid Level:
(Determine from Plan or other lagoon records)
K . Calculate distance from present liquid sur1ace level to Minimum Liquid
Level: ltemJ • Item I. assuming· present liquid level is below Max. Liq. Level:
L. Record from sludge Sul'ley data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points):
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the lop or the sludge layer (average for all the measurement points):
N. Record from the sludge survey data sheet the average thiCkness of the sludge layer:
· 0. Calculate the thickness of the existing Liquid Treatment Zone (Item M ·Item K):
(Note: If item 0 is less than 4 ft .. a sludge removal and utilization plan may be required by
N.C. DWQ .. See your specific permit or contact OWQ for more inlormaUon .(
l.k>
f. I
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope .
Completed by: Da te :
Print Name Signature
• I • f
Sludge Survey Data Sheet
Lagoon Identification:
Compte teo By :--'.:T.~. _..La...._L-'rv~"'-1>~-­
·Print Nama / S ignature ·
(A)
Grid
Point
No.
2
3
4
5
6
(8} (C) (0)
Distance from liquid suriace Distance !rem liquid surtace Tt)ickr.~ss of sludge ..
l CJ top of slud~e to lagoon bottom (soil) layer
Ft. & onches F ae t {temhs) Ft. & inches Feet (tenths) Ft. & incr.:s Feet (te-nths)
10 . I 13 . ~ J.
t15 IJ..l ?:>,)
7 9 '1 l~.h 5
-·~~9~~------~-~~o~·~'~-4--------+-~'~~~.q~--r-------~1-~~)r,~~~~
.• ,..,,
13 10 lD 1.J 1.3 I _d,-
11 to.s 13.1 ~~-~
12 1 D.~ l ~ .. h I _2, '-1
't . ,,, 'I ,": 1--__::13~-----+--·-:!---91.!-~f-----+-~~~~io.:..··..:;::J,_:.__--li-----r--:~J..L ,c;~"'-----1
'. ' . <l''l--1;....:.4-+..:.-----+--Lq'=--'-1.1.-..._;,1 ___ -+--..!..' .:..:.1·-=.fa_-+----+--'d~·.,., (~i---i
. ...; ·-· ·: ~--·__::15~~------+---a....!!:x.lo~_....._ ___ +-l..&...lu.•-!LJ'--___,i-----·~' ...... :J~· """'~ c){.._--i
1 6 q _ o I :1 S ?, c;
20 q . 'l I :l . b -~ 'I
2 1
22
23
24
• All Grid Points and corresponding sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
Ccnve•sion Table =r'm Inc hes to :enths of ;c:e• -
ln::oes Tenth ~ :i feet t ~cl'l es T :nth s of lee!
l 0 . ~ 7
•.
0 .5
2 0 .2 8 0.7
3 c ·2 9 0 .7 . c:! 10 0 .8
5 0 . .! 11 0 .9
5 C·" p l .O
, .. ':"·.
-;
tl
5
'I
, ..
I
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TVNDALL FARMS 910 564 2840 081 051 09 09: 42em P • 002
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DEVICES TO AUTOMATICALLY STOP IRRIGATION EVENTS
The State of North Carolina has issued NPDES General Pennits for animal facilities to operate in Notth
Carolina. These Pennits meet both State and EPA requirements and provide coverage for the following types
of facilities.
NCA200000 (Swine Facilities)
NCA300000 (Cattle Facilities)
NCA400000 (Poultry Facilities with a wet waste management system)
You have recently been issued a Certificate of Coverage (COC) to operate your animal facility under one of
these General Permits.
Condition II. 16. of each of these Permits reads as follows:
Within one hundred and twenty (120) days ofthe effective dat e of a COC issued under this permit . the
permittee shall install, operate and maintain dev ices on all irrigation pumps/equipment designed to
automatically stop irrigation activities during precipitation. This condition does not apply to manure
spreaders or other equipment pulled by manned vehicles.
The permittee will not be required to install. operate and maintain the devices if the permittee commits
to provide for the presence of the OIC or the designated backup OIC at all times during the land
application of waste. 1bis commi tment must be submitted in writing to the Division prior to the 120tll
day following the effective date of the COC on a form supplied b y, or approved by, the Division-
Please check the box below that indicates yow-commitment to do one of the following. '
~Within one hundred and twenty (120) ~ys of the effective date of a COC issued under this permit, I ·
shall install, operate and maintain devices on all irrigation pumps/equipment designed to automatically
stop irrigation activities dwing precipitation. This condition docs not apply to manure spreaders or other
equipment pulled by manned vehicles.
0 1 will commit to provide for the presence of the Operator in Charge (OIC) or the designated backup OIC
at all times during the land application of waste.
"I certify under penalty of law that this document was prepared under m y direction or supervision in
accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the sy~ or those
persons directly responsibl~ for gathering the information, the information submitted is, to the best of my
knowledge and belief, true, accurate. and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
Facility Name 7joi.J/ d: ..5"": FacilitY Number 8' -2 -6/5
Permit Number --4/6zt ;KetibX' .A iAiGa'bi#)d?i !l/(;lf ;1..6 2 61._5
· la <QI4 L. J v1t~ owaer----'--' A «
Permittee Name ~ 1 (type or print)
DTASIE 3·14-03· 1
RECEiVED
NOV 1 4 2000
North Carolina Department ofEnvironment and Natural Resourses
Division of Water Quality
Fayetteville Regional Office
Subject: Response to Notice of Deficiency
Administrative Code 15A NCAC 2H .0217
Tyndall & Son Farm
Facility No. 82-615
Sampson County
To Whom It May Concern:
November I 0, 2000
On November 1 0, 2000 I received a certified letter stating there was a deficiency
found upon inspection on September 18, 2000 at my farm . The letter stated the
inspection revealed an over application of nitrogen to the wheat crop on tract 10816 field
#2 by 21 pounds. According to my records there is only an 8.4 pound over application.
The deficiency you have was a result of an oversight of the waste analysis report. I
apologize for the inconvenience this may have caused you and will make every effort for
this not to happen again.
Sincerely,
Jason Tyndall
\
Information con~i ned in this database is from non agency sources and is considered unconfirmed. , ~.... ...._,
~' .
Animal Operation Telephone Log
DWQ Facility Number ~ -~
Farm NameiT ~,...y-nd_a_ll_a_n_d_S_o_n _____ __,
Date j11/24/2004
Time j2.__: O_O __ ___,J
Control Number L..j4_67_3 __ ___J
Region L..lF_R_o __ --J
Caller's Name L..lB_ill..:..y_T..:..y_nd_a_II ______ ,...___J
lO Reporting 0 Complaint
Caller's Phone #
Access to farm
Farm Accessible
from main road jOYes ONo
Animal Population
Confined IOYes ONo
De pop IOYes ONo
Feed Available IOYes ONo
Mortality IOYes ONo
S pra\' Availability
Pumping r:=-:-:-----::,--,-,.---.
Equipment IO Yes 0 No
Available ,...,,....,...,....---=,.....,.....----,
Fields IO Yes 0 No
Lagoon Ques tions
Breached IOYes ONo
Inundated IOYes ONo
Overtopped IOYes ONo
Water on IOYes Outside Wall ONo
Dike Cond itions IOYes 0No
Freeboard Lenl
Freeboard Plan Due Date Date Plan Date Freeboard
Inches (? equals blank) Received Level OK
Lagoon1 8 111/25/2000f
Lagoon2 LI? __ --J
Lagoon3 .________, r
Lagoon4 .______.
Lagoons ,______.
LagoonS .________,
1 ......................................................................................................................... -............................................................................................... -............................................................ ~
....................................................................................................................................................................... -....................................................................................................... ~
~ ......................................................................................................................................................................................................................................................................................... 1
~ ....................................................................................................................................................................................................................................................................................... l
.............................................................................................................................................................................................................................................................................. l
......................................................................................................................................................................................................................................................................................... ~
Comments2
~· State of North Carolina
' . .,·Department of Environment
-·{ and. Natural Resources
, ... , Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
October 12, 1998
Billy Tyndall
Tyndall and Son
6431 US 421 N
Clinton NC 28328 RECEUV~ri" -=LIJ
Dear Billy Tyndall:
OCi 1 9 1998
FA YEirEViLLE
REG. OFFiCE
gA 15 1E a -... N ... -.R ..
RECEIVED OCT 1 3 f998
Subject: Certificate of Coverage No. A WS820615
Tyndall and Son · ·
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
In accordance with your application received on August 14, 1997, we are forwarding this
Certificate of Coverage (COC) issued to Billy Tyndall, authorizing the operation of the subject animal
waste collection, treatment, storage and land application system in accordance with General Permit
A WG 100000. This approval shall consist of the operation of this system including, but not limited to,
the management of animal waste from the Tyndall and Son Farm, located in. Sampson County, with an
animal capacity of no greater than 5880 Feeder to Finish and the application to land as specified in the
Certified Animal Waste Management Plan (CA WMP).
The COC shall be effective from the date of issuance until April30, 2003. Pursuant to this COC,
you are authorized and required to operate the system in conformity with the conditions· and limitatipp.s
as specified in the General Permit, the facility's CA WMP, and this COC, with no discharge of wastes to
surface waters. An adequate system for collecting and maintaining the required monitoring data and
operational information must be established for this farm. Any increase in waste production greater than
the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CA WMP and this COC and shall .be completed prior to
actual increase in either wastewater flow or nwnber of animals.
In accordance with General Statue 143-215.10C, Animal Waste Management Plans shall include
the following components:
-A checklist of odor sources and best management practices to minimize these sources.
- A checklist of insect sources and best management practices to minimize these somces.
-Provisions set forth for acceptable methods of disposing of mortalities.
-Provisions regarding emergency action plans.
Your existing Certified Animal Waste Management Plan must include the above elements, by
December 31, 1998. Docwnentation of the certification must be available to inspectors onsite .
Submittal of the amended certification statement shall be required upon renewal of your permit coverage ·
in 2001.
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
Telephone [phone] FAX [phone]
50% recyded/1 0% post-consumer paper
Certificate of Coverage A WS820615
Tyndall and Son
Page2
Please be advised that any violation of the terms and conditions specified in this COC, the General
Permit or the CA WMP may result in the revocation of this COC, or penalties in accordance with NCGS
143-215.6A tluough 143-215.6C including civil penalties, criminal penalties, and injunctive relief ..
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non-discharge permit by contacting the engineer listed below for
information on this process. Unless suc h a request is made within 30 days, this COC shall be final and
binding.
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water
Quality Staff may be reached at [phone]. If you need additional information concerning this
COC or the General Permit, please contact JR Joshi at [phone] ext. 363. -·
cc:
Sincerely,
(C .. ertificate of Cove9l!e o~y for all cc's) , ~ S.~pso~·Goun~·_!jealth~Department . . . ~-,
\::fuiyette_y!!le_R_egiOna_l ·Office;-Water~uahty_ Sectt_on : )
Sampson County·Smi· and·Water·conservat:Ion Dtstnct·
Permit File
., ..
'~ ..... . .
. :··
t . .. ._
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' .
State of North Carolina
Department of Environment, Health and Natural
Division of Water Quality
Non-Discharge Permit Application Form I Survey
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINA L)
Ff-~..U
Resources ~
General Permit -Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the
Division. Please review the information for completeness and make any corrections
which are appropriate. If a question bas not been completed by the Division, pl~e
complete as best as possible. Do not leave any question unanswered. -...J
:p> ,...-
~
Application Date: _ __.,~'f~--'1'-"J..-If_rL...,_Z ____ _ '1 I ... ;
. ·-·-··
REQUIRED ITEMS CHECKLIST 5: ~S}~j
Please indicate that you have included the following required items by signing your initials in the_ space provided next tQ:each :~ ~': <--.·
item. •· c:c
Appl icants Irhf.ats ~~
1 . One completed and signed original and one copy of the application for General Pennit -Animal
Waste Operations;
2. Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is disposed ;
3. Two copies of the Certified Animal Waste Management Plan (CA WMP). If the facility does
not have a CA WMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
---r--\,)1
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--"'
II. GENERAL INFORMATION:
I . Farm's name: ..-IL.Jywn~daw.l.wl and!!!.D.!w.S.u.own _____________________________ _
2. Print Land Owner's name : :tB~!!~e~h::t:: ::J'fl)y~nildali.W..l _.f,.j3::l..L.,i}CL . .)!.V~---------------------
3. Land Owner's Mailing address: ..J64D...!.3~1 ....loU'-"SL..:t42 .. I!......I..:!N!_ ______________________ _
City: Clinton NC
Telephone Number: ..29~1!.!Q-:..!5~64::!:-:.:~4:.12.87.L.l0L-___________________________ _
4 . County where farm is located: ....,SU!alllm.~~op~so!ollnl.l__ _________________________ _
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): -"5c-=t~"'!.!ltcf' _______ -:----------
6 . Print Farm Manager's name (if different from Land Owner): , h.!G?rt. L . ~~~/a(/
7 . Lessee's .<:J'iitegrator's n:§W(if applicable; please circle which type is li sted): ...!Pr:.J.Eesuta!!.i~IOloewFuarrni!ll.LI.il.s ________ _
82-615
FORM: A WO-G-E 2/26/97 Page 1 of 3
•
' Ill. OPERATION INFORMATION:
l. Farm No.: .]2-Q12
2 . Operation Description: Swine operation
Feeder to Finish
5880 -Certified Design Capacity
Is the above information correct? ~s; Ono. If no, correct below using the design capacity of the facility
Type of Swine No. of Animals
0 Wean to Feeder
0 Feeder to Finish
0 Farrow to Wean (#sow)
0 Farrow to Feeder(# sow)
0 Farrow to Finish(# sow)
Tyoe of Poultry No . of Animals
OLayer
ONon-Layer
OTurk.ey
Type of Cattle No. of Anima}s
0 Dairy
OBeef
Other Type of Livestock on the farm : No. of Animals: ---------
&'fJ sl.o
3. Acreage cleared and available for application :~ Required Acreage (as listed in the CA WMP): _.ii::¥.-_.Sc...ZL:.:....:l:....~~----
4. Number of Lagoons :~; Total Capacity: l I (,7 311-Cubic Feet (ft3)
Number of Storage Ponds: __ ; Total Capacity:--------Cubic Feet (ft3)
5. Is animal waste being applied on any field which has subsurface drains? YES or@ (please circle one)
6 . Are subsurface drains present in the vicinity of or under the lagoon? YES or@){please circle one)
IV. APPLICAN~ CIRTIFICATION:
I , {31 //11 I 7/ltr~A_/( (Land Owner's name listed in question ll.2), attest that
this application fo: I -(Farm name listed in question 11.1)
has been reviewed by me and is curate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if al1 required supporting information and attachments are not included. this application package
::::":1~4?;~ Date --~~;.....::~~_,L..t.~::::..-/-+--r</2~-----
V. MANAGER'S CERTIFICATION: (complete only if different from the Land owner)
I, __ ....;..,__:::.---..al~f\.2~~0~ktt:.~-_-£J~,:...-.....,t...?)-fLY-"It~kLM.-+6.L/ __________ (Manager's name listed in question 11.6), attest that this
application for (Farm name listed in question ll.l)
has been reviewed by and is accurate and complete to the best of my knowledge . I understand that if all required parts of this
application are not completed and that if all required supJ>9 · g information and attachments are not included, this application package
will be returned as · ncomplete.
TilE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO TilE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
FORM: A WO-G-E 2/26/97
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH. NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: [phone]
Page 2 of 3
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---
ANIMAL WASTE UTILIZATION PLAN
Producer: BILLY TYNDALL
Location:
Telephone:
Type Operation:
Number of Animals:
(Design Capacity)
STORAGE STRUCTURE:
APPLICATION METHOD:
RT. 3 BOX 347B
CLINTON NC 28328
Existing Feeder to Finish Swine
5880.00 hogs
Anaerobic Waste Treatment Lagoon
Irrigation
-....
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil
tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply
more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall be applied to land eroding at less than
5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4. Do not apply waste on saturated
or when the surface is frozen.
may result in runoff to surface
under DWQ regulations.
soils, when it is raining,
Either of these conditions
waters which is not allowed
Page: 1
( . ~ "'-~
: :~·~/;:.~
ANIMAL WASTE UTILIZATION PLAN
5. Wind conditions should also be considered to a v oid drift and
downwind odor problems.
6: To maximize the value of the nutrients for crop productio n
and to reduce the potential for pollution, the waste should
be applied to a growing crop or applied no t more than 30
days prior to planting a crop or f o rages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from your
waste management facility. In some cases you may want to have plant
analysis made, which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for specific
crop production.
This waste utilization plan, if carried out, mee t s the requirements
for compliance with 15A NCAC 2H .0217 adopted by t he Environmental
Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
5880 hogs x 1.9 tons waste/hogs/year= 11172 t o ns
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
5880 hogs x 2.3 lbs PAN/hogs/year = 13524 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
The following acreage will be needed for waste application based on
the crop to be grown, soil type and surface application.
Page: 2
• ANIMAL WASTE UTILIZATION PLAN
TABLE 1: ACRES OWNED BY PRODUCER
TRACT FIELD SOIL TYPE & CLASS-CROP YIELD LBS COMM N ** * LBS
DETERMINING PHASE CODE AW N PER ACRES AW N
PER AC AC USED
-----or -------
APPLY RESID. APPLIC
METH N TIME
10818 1 BoB BC 3.8 190 0 26.04 4947.6
I MAR-OCT
10818 ,-1 ~~G 11 1100 I 126.0412604
SEP-MAY
10818 12 [BoB ~~c 13.8 1190 10 ,4.0 1760 MAR-OCT
10818 ~-2 I~G 11 1100 10 ,4.0 1400·
SEP-MAY
10816 12 !NoB li/SB 1100 1105 10 ,4.75 1498.75
MAR-JUN
10816 ,-2 'NoB I~ 155 1132 10 ,4.75 1627 SEP-APR
10816 12 'NoB liBDC 128.0 1112 10 ,4.75 1532 JUN-AUG
10816 r-2 fiG 11 1100 10 14.75 1475 SEP-MAY
10816 11 IWaB li/SB 175 173.5 10 ,1.85 1135.975
MAR-JUN
10816 r-1 IWaB I~ 140 196 10 ,1.85 1177.6
SEP-APR
10816 11 IWaB liBDC 118.0 172 10 ,1.85 1133.2
JUN-AUG
10816 1-1 liG 11 1100 10 ,1.85 1185 SEP-MAY
10817 11 IWaB li/SB 175 173.5 10 ,7.0 1514.5
MAR-JUN
10817 l-1 IWaB jw j40 j96 jo j7.0 j672
Page: 3
10817
10817
NOTE:
ANIMAL WASTE UTILIZATION PLAN
II I I ISEP-APR
IWaB liBDC 118.0 172 10 ,7.0 1504 JUN-AUG
liG 11 1100 10 ,7 .0 1700
SEP-MAY
II I I
TOTALI13866.6
Indicates that this field is being overseeded (i.e.
interplanted) or winter annuals follow summer annuals.
The applicator is cautioned that P and K may be over applied
while meeting the N requirements. In the future, regulations
may require farmers in some parts of North Carolina to have a
nutrient management plan that addresses all nutrients . This
plan only addresses nitrogen.
Page: 4
TRACT
ANIMAL WASTE UTILIZATION PLAN
TABLE 2 : ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached .)
(Required only if operator does not own adequate land.
See required specification 2.)
FIELD SOIL TYPE & CLASS-CROP YIELD LBS COMM N **
DETERMINING PHASE CODE AW N PER ACRES
PER AC AC
-----or
APPLY RESID.
METH N
END
* LBS
AWN
USED
-------
APPLIC
TIME
TOTAL 0
Indicates that this field is being overseeded (i .e . interplanted) or
winter annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded
in bermudagrass), forage must be remo ved through grazing,
hay and/or silage. Where grazing, plant s should be grazed
when they reach a height of six to nine inches. Cattle
should be removed when plants are grazed to a height of four
inches. In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let smal l
grain to reach maturity, especially lat e in the season (i .e.
April or May) . Shading may result if small grain gets too
high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results.
Page: 5
.-
ANIMAL WASTE UTILIZATION PLAN
** Acreage figures may exceed total acreage in fields due to
overseeding.
* lbs AW N (animal waste nitrogen) equals total required nitrogen
less any commercial nitrogen (COMM N) supplied .
The following legend explains the crop codes used in tables 1 and 2 above:
CROP CODE CROP UNITS PER UNIT
BC HYBRID BERMUDAGRASS -CONTROLLED GRAZED TONS
C/SB CORN AFTER SOYBEANS BUSHELS
SBDC SOYBEANS DC BUSHELS
SG SMALL GRAIN OVERSEEDED AC
w WHEAT BUSHELS
TOTALS FROM TABLES 1 AND 2
ACRES LBS AW N USED
TAB LE 1 57.24 13866.62
TABLE 2 0 0
TOTAL 57.24 1 3866.62
** * BALANCE -342 .6 25
*** This number mu st be less than or equal to 0 in order to
fully utilize the animal waste N produced.
50
0 .98
4
100
2.4
Page: 6
ANIMAL WASTE UTILIZATION PLAN
*** This number must be less than or equal to 0 in order to fully
utilize the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the
usable acres excluding required buffers, filter strips along ditches,
odd areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the fields listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient
rich and will require precautionary measures to ·prevent over application
of nutrients or other elements. Your production facility will produce
approximately 2175.6 pounds of plant available nitrogen per year in the
sludge.
If y o u remove the sludge every 5 years, you will have approximately 10878
pounds of PAN to utilize. Assuming you apply this PAN to hybrid
b ermudagra ss hayland at the rate of 300 pounds of _nitrogen per acre, you
will need 36.26 acres of land. If you apply the s ludge to corn at
the rate of 125 pounds of nitrogen per acre, you will need 87.024 acres
of land. Please be aware that these are only estimates of the PAN and
land needed. Act ual requirements could vary by 25% depending on your
sludge waste analysis, soil types, realistic yields, and application
methods .
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at the time of irrigation such that runoff or ponding occurs. This
rate is limited by initia l soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available wat e r holding capacity of the soil at the
time of irrigation nor should t he plant availabl e nitrogen applied exceed
the nit roge n needs of the crop.
If surface irrigation is the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables 1 and 2. Failure to apply the recommended rates and
Page: 7
ANIMAL WASTE UTILIZATION PLAN
amounts of nitrogen shown in the tables may make this pl a n invalid .
The followlng table is provided as a guide for establishing application
rates and amounts.
!Application RateiApplic. Amount
Tra ct Field Soil Type Crop (in/hr) (inches)
1 0816 I 1 WaB C/SB 0 .50 *1 .75
I
10816 I 1 WaB SBDC 0.50 I *1 .2 0
I I
10816 I 2 NoB C/SB 0.40 1. *2.35
I
10816 I 2 NoB SBDC 0.40 *1.70
10816 -1 SG *
10816 -1 WaB w 0.50 *1.20
10816 -2 SG *
10816 -2 NoB w 0.40 *1.70
10817 I 1 WaB C/SB 0.5 0 *1 .75
I ______ --------------------------------------------------------
108 1 7 1 1 WaB SBDC 0.50 *1 .20
Page: 8
----------·--. -·· --
10817
10817
10818
10818
10818
10818
ANIMAL WASTE UTILIZATION PLAN
-1 SG *
-1 WaB w *1.20
1 BoB BC 0.75 *0 .65
2 BoB BC 0.75 *0.65
-1 SG *
-2 SG *
* This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations, the application amount shown cannot
be applied because of the nitrogen limitation_ The maximum
application amount shown can be applied under optimum soil
conditions.
Your facility is designed for 180.00 days of temporary storage and
the temporary storage must be removed on the average of once every
6.00 months . In no instance should the volume of the waste be stored
in your structure be within the 25 year 24 hour storm storage or one
foot of freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated.properly to apply the
correct rates to the acres shown in Tables 1 and 2. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may
make this plan invalid.
Page: 9
ANIMAL WASTE UTILIZATION PLAN
Call your technical specialist after you receive the waste analysis
report for assistance in determining the amount of waste per acre and
the proper application rate prior to applying the waste.
NARRATIVE OF OPERATION
-/l.cre{ ~ ~co/ /:JJ( ~ ~ ia,f ~
~;c-e ~ ~ j'rz>s~ ~ OJ-£..~ --~
r~ tW...h..s./ /lof .;_ )"""" /bt-4.5.
Page: 10
'
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but less than 10 tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventi o nally tilled
cropland. Wh e n applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidanc e.)
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
8. Animal waste shall n ot be a pplied to saturated soils, during
rainfall events, or when the s urface is frozen .
9. Animal wast e shall be applied on actively gro wing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
Page: 11
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall·not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995},
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 -Filter Strips) .
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over-spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 12
-.
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a 11 Closure plan 11 which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption . However, if
animal waste is used on crops for direct human consumption it
should only be applied ·preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of u t ilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soi l and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maint ained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of 1n a manner that meets North
Carolina regulations.
Page: 13
ANIMAL WASTE UTILIZATION PLAN
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: TYNDALL & SON
OWner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to surface waters of the
state from a storm event less severe than the 25-year, 24-hour
storm. The approved plan will be filed on-site at the farm office
and at the office of the local Soil and Water Conservation District
and will be available for review by NCDWQ upon reques t .
Name of Facility Owner: BILLY TYNDALL
(Please print)
Date:
owner):
Signature: ~'~
Name of Manager{If differ~am
Signature: ~-i ~ ------------------------------
Date:
I
Name of Person Preparing Plan: (Please print)Randall N. Barefoot
Affiliation:Prestage Farms Inc. Phone No.
Address (Agency) : P .O. Box 438
Clinton NC 28329
Signature: tJ.If_ JL ~ Date:
Page: 14
Producer:
Location:
Telephone:
Type Operation :
Number of Animals:
(Design capacity)
STORAGE STRUCTURE:
APPLICATION METHOD:
ANIMAL WASTE UTILIZATION PLAN
BILLY TYNDALL
231 NEW BETHEL ROAD
CLINTON NC 28328
910-564-6447
RECEIVED
WATER c:J/~!TY ~t:C riON
'JUL 2 7 1998
Ncn·Dischargc Permitting
Existing Feeder to Finish Swine
5880.00 hogs
Anaerobic Waste Treatment Lagoon
Irrigation
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient .
Waste should be analyzed before each application cycle . Annual soil
tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown .
Several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner :
1. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste . Do not apply
more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities .
3. Normally waste shall be applied to land eroding at less th~n
5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4 . Do not apply waste on saturated soils, when it is raining,
or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed
under DWQ regulations .
Page: 1
ANIMAL WASTE UTILIZATION PLAN
5. Wind conditions should also be considered to avoid drift and
downwind odor problems .
6. To maximize the value of the nutrients for crop production
and to reduce the potential for pollution, the waste should
be applied to a growing crop or applied not more than 30
days prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application m~thod shown above . If
you choose to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility . Acreage
requirements should be based on the waste analysis report from your
waste management facility. In some cases you may want to have plant
analysis made, which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for specific
crop production.
This waste utilization plan, if carried out, meets the requirements
for compliance wi th 15A NCAC 2H .0217 adopted by the Environmental
Management Commission .
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
5880 hogs x 1.9 tons waste/hogs/year= 11172 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
5880 hogs x 2.3 lbs PAN/hogs/year= 13524 lbs . PAN/year
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
The following acreage will be needed for waste application based on
the crop to be grown, soil type and surface application.
Page: 2
ANIMAL WASTE UTILIZATION PLAN
TABLE 1: ACRES OWNED BY PRODUCER
TRACT FIELD SOIL TYPE & CLASS-CROP YIELD LBS COMM N ** * LBS
DETERMINING PHASE CODE AW N PER ACRES AW N
PER AC AC USED
-----or -------
APPLY RESID. APPLIC
METH , N TIME
10818 1 BoB BH 4.5 225 0 26.04 5859
I MAR-OCT
10818 j-1 I~G 11 1100 10 126.04,2604
SEP-MAY
10818 12 'BoB li/SB 160 155 .2 10 12 1110.4
MAR-JUN
10818 ]-2 ]BoB I~ 140 196 10 12 1192 SEP-APR
10818 12 I BoB I~BDC 118.0 172 10 12 .. 1144
JUN-AUG
10816 12 'NoB li/SB 1100 1105 10 ,4 .75 1498.75
MAR-JUN
10816 J-2 I NoB I~ 155 1132 10 14 .75 1627
SEP-APR
10816 12 I NoB I~BDC 128.0 1112 10 ,4.75 1532 JUN-AUG
10186 1-2 ~~A 11 1100 10 ,4.75 1475 .SEP-APR
10816 11 IWaB li/SB 175 173 .5 10 ,1 .85 1135.975
MAR-JUN . ~ ...
10816 ]-1 JWaB I~ 140 196 10 11.85 1177.6
SEP-APR
10816 11 IWaB I~BDC 118.0 172 10 ,1.85 1133.2
JUN-AUG
108 16 ,-1 ~~A 11 11 00 10 ,1 .85 1185
SEP-APR
10817 11 IWaB IC/SB 175 173.5 lo 17 1514.5
Page : 3
10817
10817
10817
10818
NOTE:
ANIMAL WASTE UTILIZATION PLAN
II I I IMAR-JUN
,-1 I~ 140 196 10 17 1672
SEP-APR
11 ~~BDC 118.0 172 10 17 1504
JUN-AUG
1-1 ~~A 11 , 1100 10 17 1700
SEP-APR
,-2 ~~A 11 1100 10 12 1200
SEP-APR
I II I I I
TOTALI14264.4
-Indicates that this field is being overseeded (i.e.
interplanted) or winter annuals follow summer annuals.
The applicator is cautioned that P and K may be over applied
while meeting the N requirements. In the future, regulations
may require farmers in some parts of North Carolina to have a
nutrient management plan that addresses all nutrients. This
plan only addresses nitrogen.
Page: 4
TRACT
ANIMAL WASTE UTILIZATION PLAN
TABLE 2 : ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land.
See required specification 2.)
FIELD SOIL TYPE & CLASS-CROP YIELD LBS COMM N ** DETERMINING PHASE CODE AWN PER ACRES
"' PER AC AC
-----or
APPLY RESID.
METH N
END
* LBS
AWN
USED
-------
APPLIC
TIME
TOTAL 0
Indicates that this field is being overseeded (i.e. interplanted) or
winter annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded
in bermudagrass), forage must be removed through grazing,
hay and/or silage. Where grazing, plants should be grazed
when they reach a height of six to nine inches. Cattle
should be removed when plants are grazed to a height of four
inches. In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let small
grain to reach maturity, especially late in the season (i.e.
April or May) . Shading may result if small grain gets too
high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small .
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results.
Page: 5
ANIMAL WASTE UTILIZATION PLAN
** Acreage figures may exceed total acreage 1n fields due to
overseeding.
* lbs AW N {animal waste nitrogen) equals total required nitrogen
less any commercial nitrogen (COMM N) supplied.
The following legend explains the crop codes used in tables 1 and 2 above:
CROP CODE CROP " UNITS
BH HYBRID BERMUDAGRASS-HAY TONS
C/SB CORN AFTER SOYBEANS BUSHELS
SBDC SOYBEANS DC BUSHELS
SG SMALL GRAIN OVERSEEDED AC
w WHEAT BUSHELS
WA WINTER ANNUALS (I.E. Small Grains, etc.) AC
TOTALS FROM TABLES 1 AND 2
ACRES LBS AW N USED
TABLE 1 57.24 14264.42
TABLE 2 0 0
TOTAL 57.24 14264.42
** * BALANCE -740.425
*** This number must be less than o r equal to 0 in order to
fully utilize the animal waste N produced.
PER UNIT
50
0.98
4
100
2.4
100
Page: 6
***
ANIMAL WASTE UTILIZATION PLAN
This number must be less than or equal to 0 in order to fully
utilize the animal waste N produced .
Acres shown in each of the preceding tables are considered to be the
usable acres excluding required buffers, filter strips along ditches,
odd areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations . Actual total
acres in the fields listed may, and most likely will be, more than
the acres shown in the t a bles.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient
rich and will require precautionary measures to prevent over application
of nutrients or other elements. Your production facility will produce.
approximately 2175.6 pounds of plant available nitrogen per year in the
sludge.
If you remove the sludge every 5 years, you will have approximately 10878
pounds of PAN to utilize. Assuming you apply this PAN to hybrid
bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you
will need 36.26 acres of land. If you apply the sludge to corn at
the rate of 125 pounds of nitrogen per acre, you will need 87.024 acres
of land. Please be aware that these are only estimates of the PAN and
land needed. Actual requirements could vary by 25% depending on your
sludge waste analysis, soil types, realistic yields, and application
methods .
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at the time of irriga tion such that runoff or pending occurs . -.This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the avail a ble water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation i s the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables 1 and 2. Failure to a pply the recommended rates and
Page: 7
ANIMAL WASTE UTILIZATION PLAN
amounts of nitrogen shown in the tables may make this plan invalid .
The following table is provided as a guide for establishing application
rates and amounts.
!Application RateiApplic . Amount
Tract Field Soil Type Crop (in/hr} (inches}
10186 -2 WA *
I .
10816 I 1 WaB
I
C/SB 0 .50 ~ I I v
10816 I 1 WaB SBDC 0.50 ~
I , D I
10816 I 2 NoB C/SB 0.40 ....;.1.:.2. 35 l L 1)
I
10816 I 2 NoB SBDC 0.40 ~ \ , D
I
10816 -1 WA *
10816 -1 WaB w 0.50 ...u......:ur-\, .D
10816 "*"I. to -2 NoB w 0.40 \, D
I
10817 I C/SB '*"!. 75 1 WaB 0.50 \·0
I
10817 I 1 WaB SBDC 0.50 ,!1. 20-\. u
Page: 8
10817
10817
10818
10818
10818
10818
10818
10818
*
ANIMAL WASTE UTILIZATION PLAN
-1 WA *
-1 WaB w 0.50
1 BoB BH 0.75 *0.65
2 BoB C/SB 0.75
2 BoB SBDC 0.75 *0 .95
-1 SG *
-2 WA *
-2 BoB w 0.75 *0.95
This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations, the appli cation amount shown cannot
be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil
conditions.
Your facility is designed for 180.00 days of temporary storage and
the temporary storage must be removed on the average of once every
6.00 months. In n o instance should the volume of the waste be stored
in your structure be within t h e 25 year 24 hour storm storage or one
foot of freeboard except in the event of the 25 year 24 hour storm.
Page: 9
ANIMAL WASTE UTILIZATION PLAN
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply the
correct rates to the acres shown in Tables 1 and 2. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may
make this plan invalid.
Call your technical specialist after you receive the waste analysis
report for assistance in determining the amount of waste per acre and
the proper application rate prior to applying the waste.
NARRATIVE OF OPERATION
Page: 10
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or availabl·e land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4 . Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but less than 10 tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. {See FOTG Standard 393 -Filter Strip)
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See 11 Weather
and Climate in North Carolina 11 for guidance.)
7. Liquid waste shall be applied at rates not to exceed the so il
infiltration rate such that runoff does not occur offsite or ~o
surface waters and in a method which does not cause drift from
the site during application. No pending should occur in order
to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9 . Animal waste shall be applied on actively growing crops in such
a manner that the crop is no t covered with waste to a depth that
would inhibit growth . The potential for salt damage from animal
waste should also be considered.
Page: 11
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or aft·er October 1, 1995) ,
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 -Filter Strips} .
12. Animal waste shall not be applied closer than 100 feet to
wells .
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of -ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over-spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16 . Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
anima l wast e management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion , leakage or discharge.
Page: 12
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a 11 closure plan 11 which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills . A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons . Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22 . Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5} years .
23 . Dead animals will be disposed of in a manner that meets North
Carolina regulations.
Page: 13
ANIMAL WASTE UTILIZATION PLAN
WASTE UTILIZATION PLAN AGREEMENT
Name of Far.m:BILLY TYNDALL & SON
OWner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will require a new certification to·be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to surface waters of the
state from a storm event less severe than the 25-year, 24-hour
storm. The approved plan will be filed on-site at the farm office
and at the office of the local Soil and Water Conservation District
and will be available for review by NCDWQ upon request .
Name of Facility OWner: BILLY TYNDALL
(Please pdntJ ~ ¥)1_
Signature: d_ _ --+.~~~~~~--~-----------Date:
Name of Manager(If different from owner): ------------------------------
Signature: Date:
Name of Person Preparing Plan: (Please printJRandall N. Barefoot
Affiliation:Prestage Farms Inc. Phone No.
Address (Agency): P.O. Box 438
Clinton NC 28329
Signature: /tUil tfl Date:
Page: 14
Producer:
Location:
Telephone:
Type Operation:
Number of Animals:
(Design Capacity)
STORAGE STRUCTURE:
APPLICATION METHOD:
ANIMAL WASTE UTILIZATION PLAN
BILLY TYNDALL
2 31. NEW BETHEL ROAD
CLINTON NC 28328
91.0-564-6447
Existing Feeder to Finish Swine
5880.00 hogs
JUL ~ / 1998
Anaerobic Waste Treatment Lagoon
Irrigation
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil
tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner:
1.. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply
more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall be applied to land eroding at less than
5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
1.0 tons per acre per year providing that adequate filter
strips are established.
4. Do not apply waste on saturated
or when the surface is frozen.
may result in runoff to surface
under DWQ regulations.
soils, when it is raining,
Either of these conditions
waters which is not allowed
Page: 1
---
· ANIMAL WASTE UTILIZATION PLAN
5 . Wind conditions should also be considered to avoid drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production
and to reduce the potential for pollution, the waste should
be applied to a growing crop or applied not more than 30
days prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserVe nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise this
plan . Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility . Acreage
requirements should be based on the waste analysis report from your
waste management facility . In some cases you may want to have plant
analysis made , which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type .
Lime must be applied to maintain pH in the optimum range for specific
crop production .
. .
This waste utilization plan, if carried out, meets the requirements
for compliance with 15A NCAC 2H .0217 adopted by the Environmental
Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons. etc.)
5880 hogs x 1.9 tons waste/hogs/year ; 11172 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
5880 hogs x 2 .3 lbs PAN/hogs/year= 13524 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
The following acreage will be needed for waste application based on
the crop to be grown, soil type and surface-application.
Page: 2
ANIMAL WASTE UTILIZATION PLAN
TABLE 1: ACRES OWNED BY PRODUCER
TRACT FIELD SOIL TYPE & CLASS-CROP YIELD LBS COMM N ** * LBS
DETERMINING PHASE CODE AWN PER ACRES AWN
PER AC AC USED
-----or -------
APPLY RESID. APPLIC
METH .. N TIME
10818 1 BoB .. BH 4.5 225 0 26.04 5859
I MAR-OCT
10818 1-1 liG 11 1100 I 0 126.04,2604
SEP-MAY
10818 12 I BoB li/SB 160 155 .2 10 12 1110.4
MAR-JUN
10818 ,-2 !BoB I~ 140 196 I 0 12 1192 .
SEP-APR
10818 12 'BoB liBDC 118.0 172 10 12 .. 1144
JUN-AUG
10816 12 'NoB li7ss 1100 1105 10 14.75 1498.75 .
MAR-JUN
10816 1-2 I NoB I~ 155 1132 10 ,4.75 1627 SEP-APR
10816 12 'NoB liBDC . 128.0 1112 10 ,4 .75 1532 JUN-AUG
10186 j-2 ~~A 11 1100 10 ,4.75 1475 .SEP-APR
10816 11 IWaB li7sB 175 173.5 10 ,1.85 ]135.975
MAR-JUN
··.
10816 1-1 IWaB I~ 140 196 10 ,1.85 1177.6
SEP-APR
10816 11 IWaB liBDC 118.0 172 10 ,1 .85 1133.2
JUN-AUG
10816 1-1 ~~A 11 1100 10 11.85 1185 SEP-APR
10817 ll jwaB jC/SB j75 j73 .5 Ia 17 1514.5
Page: 3
---·----
10817
10817
10817
10818
NOTE:
ANIMAL WASTE UTILIZATION PLAN
II
IWaB I~
IWaB
, 1100
IMAR-JUN
1672
SEP-APR
1504
JON-AUG
1700 SEP-APR
1200 SEP-APR
TOTALI14264.4
-Indicates that this field is being overseeded (i.e.
interplanted) or winter annuals follow summer annuals.
The applicator is cautioned that P and K may be over applied
while meeting the N requirements. In the future, regulations
may require farmers in some parts of North Carolina to have a
nutrient management plan that addresses all nutrients. This
plan only addresses nitrogen.
Page: 4
TRACT
ANIMAL WASTE UTILIZATION PLAN
TABLE 2 : ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land.
See required specification 2.)
FIELD SOIL TYPE & CLASS-CROP YIELD LBS COMM N ** DETERMINING PHASE CODE AWN PER ACRES
"' PER AC AC
-----or
APPLY RESID.
METH N
END
* LBS
AWN
USED -------
APPLIC
TIME
TOTALjO
Indicates that this field is being overseeded (i.e. interplanted) or
winter annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded
in bermudagrass), forage must be removed through grazing,
hay and/or silage. Where grazing, pl~ts should be grazed
when they reach a height of six to n1ne inches. Cattle
should be removed when plants are grazed to a height of four
inches. In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let small
grain to reach maturity, especially late in the season (i.e.
April or May) . Shading may result if small grain gets too
high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small .
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results.
Page: 5
-· ---~/·-· -~-·-~----·-----·--.
ANIMAL WASTE UTILIZATION PLAN
** Acreage figures may exceed total acreage in fields due to
overseeding.
* lbs AW N ·(animal waste nitrogen) equals total required nitrogen
less any commercial nitrogen (COMM N) supplied.
The following legend explains the crop codes used in tables 1 and 2 above:
CROP CODE CROP " UNITS
BH HYBRID BERMUDAGRASS-HAY TONS
C/SB CORN AFTER SOYBEANS BUSHELS
SBDC SOYBEANS DC BUSHELS
SG SMALL GRAIN OVERSEEDED AC
w WHEAT BUSHELS
WA WINTER ANNUALS (I. E. Small Grains, etc.) AC
TOTALS FROM TABLES 1 AND 2
ACRES LBS AW N USED
TABLE 1 57.24 14264.42
TABLE 2 0 0
TOTAL 57.24 14264.42
** * BALANCE -740.425
*** This number must be less than or equal to 0 in order to
fully utilize the animal waste N produced.
PER UNIT
so
0.98
4
100
2.4
100
Page: 6
---~ .~ ····-·~-----·-··"---·-•....-.-~----------------·---·-
ANIMAL WASTE UTILIZATION PLAN
*** This number must be less than or equal to o in order to fully
utilize the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the
usable acres excluding required buffers, filter strips along ditches,
odd areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the fields listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient
rich and will require precautionary measures to prevent over application
of nutrients or other elements. Your production facility will produce
approximately 2175.6 pounds of plant available nitrogen per year in the
sludge.
If you remove the sludge every 5 years, you will have app~oximately 10878
pounds of PAN to utilize. Assuming you apply this PAN to hybrid
bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you
will need 36.26 acres of land. If you apply the sludge to corn at
the rate of 125 pounds of nitrogen per acre, you will need 87.024 acres
of land. Please be aware that these are only estimates of the PAN and
land needed . Actual requirements could vary by 25% depending on your
sludge waste analysis, soil types, realistic yields, and application
methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate o~ the
soil at the time of irrigation such that runoff or pending occurs. This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables 1 and 2. Failure to apply the recommended rates and
Page: 7
---·----·-..
ANIMAL WASTE UTILIZATION PLAN
amounts of nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application
rates and amounts.
!Application RatejApplic. Amount
Tract Field Soil Type Crop {in/hr) (inches)
10186 -2 WA *
10816 I 1 WaB C/SB 0.50 ~ I I v
10816 I 1 WaB SBDC 0.50 -"'1:.20
I \ u I
10816 I 2 NoB C/SB 0.40 ..;l-2. 3-5 l L 1)
I
10816 I 2 NoB SBDC 0.40 ~ ' . ()
10816 -1 WA *
10816 -1 WaB w Q.50 ~ \, D
10816 -2 NoB w 0.40 *"!. to \ ~ 0
10817 I C/SB ~-75 1 WaB 0.50 \·0
I
10817 I 1 WaB SBDC 0.50 ~ \ 'u
Page: 8
10817
10817
10818
10818
10818
10818
10818
10818
*
ANIMAL WASTE UTILIZATION PLAN
------------------------------~=~~--------------------------------
-1 WA 1 *
-1 WaB w 0.50
1 BoB BH 0.75 *0.65
2 I BoB C/SB 0.75 ~ l·D
I
2 ·I BoB SBDC 0.75 *0.95
I
-1 SG *
-2 WA *
-2 BoB w 0.75 *0.95
This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations, the application amount shoWn cannot
be applied because of the nitrogen limitation . The maximum
application amount shown can be applied under optimum soil
conditions.
Your facility is designed for 180.00 days of temporary storage and
the temporary storage must be removed on the average of once every
6.00 months . In no instance should the volume of the waste be stored
in your structure be within the 25 year 24 hour storm storage or one
foot of freeboard except in the event of the 25 year 24 hour storm.
Page : 9
.•
......... ~·~-'-'"··"--""": ......... -~_ .. , ... ___ .. , ________ , ___ ~---·-·--· . -------·-~·--· ···-·-··
ANIMAL WASTE UTILIZATION PLAN
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply the
correct rates to the acres shown in Tables 1 and 2. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may
make this plan invalid.
Call your technical specialist after you receive the waste analysis
report for assistance in determining the amount of waste per acre and
the proper application rate prior to applying the waste.
"
NARRATIVE OF OPERATION
.Page: 10
-----~ ·-.~. . . .._ . · ... ..:. ... ~. ~·~·-· ......... .:. _ ... _ ... ___ ....... -----~---------·-------·----___ _.. __ _...._. ___ ..... _______ ,. _____ .
.· WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
l. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or availabl·e land.
3. Animal waste shall be applied to meet, but not exceed, the·
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but less than lO tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
5. Odors can be reduced by injecting the waste or disking after
waste application . Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina .. for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil
infilt ration rate such that runoff does not occur offsite or t·o
surface waters and in a method which does not cause drift from
the site during application. No pending should occur in order
t o cont rol odor or flies.
8. Animal waste shall not be applied to sat urated soils, during
rainfall events, or when the surface is frozen.
9. Animal was t e shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
wo uld inhibit growth. The potential for salt damage from animal
wast e sho uld also b e cons i d e red .
Page: 11
. . . WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for ·
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients . Waste shall not be applied more
than 30 days prior to planti ng of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential.
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or aft·er October 1, 1995),
shall not be applied closer than 25 feet to perennial waters .
(See Standard 393 -Filter Strips) .
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over-spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialistn. Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applie~ at
agronomic rates in a manner that causes no runoff or drift from
the site .
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system .
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc .). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible .
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 12
'
.. ·-. --·-··~ ...... ______ .... -·--··-----·~ ............ --·------.. ~---·---~·-.. ----------------·---·--.
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
,
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the. top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate -· determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three {3)
years. Waste application records for all other waste shall be
maintained for five {5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina regulations.
Page: 13
•
• I
ANIMAL WASTE UTILIZATION PLAN
WASTE UTILIZATION PLAN AGREEMENT
Name of Par.m:BILLY TYNDALL & SON
Owner/Manager Agreemene
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will require a new certification to-be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to surface waters of the
state from a storm event less severe than the 25-year, 24-hour
storm. The approved plan will be filed on-site at the farm office
and at the office of the local Soil and Water Conservation District
and will be available for review by NCDWQ upon request.
Name of Facility OWner: BILLY TYNDALL
(Pl-ae pdn<} _M ~~~~
Signature: --~~~~~~~~~~~~--------------­Date:
Name of Manager(If different from owner)=--------------------------
Signature: Date:
Name of Person Preparing Plan: (Please print }Randall . N. Barefoot
Affiliation:Prestage Farms Inc. Phone No.
Address (Agency): P.O. Box 438
Clinton NC 28329
Signature:
Page: 14
I .
~ ~·~.:----;,..---
.. . .
...
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.... -
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I
_j
~ ·····!: ;• . '. ·. · .
-----
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NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
FAYElTEVILLE REGIONAL OFFICE
DMSION" OF WATER QUALITY
August 16, 1999 .
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
MI. Billy Tyndall
6431 US Hwy 421 North
Clinton, NC 28328 ·
Dear Mr. Tyndall :
SUBJECT: NOTICE OF DEFICIENCY
Tyndall & Sons Swine Facility
Registration No. 82-615
Sampson County
On August 10, 1999, staff from the Fayetteville Regional Office of the
Division of Water Quality inspected the Tyndall & Sons swine filcility. It
was obseJVed that several of the CA WMP components were not available
for inspection and waste samples were not collected within 60 days of waste
application as required by Genera) Pennit condition (section Ill, item 4). In
addition, the new bermuda waste application fields had a poor to non-
existent stand as required by General Permit condition (section ll, item 2)
and a suitable grass cover was needed on the inside slope of the lagoon dikes
as required by General Pennit condition (section IL item 10).
In regard to the deficiencies noted during the inspection, the following
actions are requested :
1. Consult with a technical specialist for assistance in regard to the
possible options available to improve the bermuda crop and control
competition of other grasses and weeds.
2 . Collect waste samples every 120 days or within 60 days of waste
application for accurate plant available nitrogen (PAN) applications.
3. Continue to work to establish a suitable cover grass on the inside slope
of the lagoon dikes in the bare areas to prevent clay liner damage.
4 . Contact a technical specialist for the missing components of your
CA WMP to include the odor and insect checklist and the mortality plan.
2.25 GRI!I!N STREET, SUIT!! 714, FAYE TTEVILLE, NORTH CAROLINA 28301·5043
PHONit: 9 10·488·1 5 41 FAX 810-488·0707
AN £QUAL O,.POATUNITY I AI"I"IRMAT IVE ACTION EM,.LOYI!R -50% AECYCLI!D/1 O% ..CST-CONSUMER """ItA
Mr. Billy Tyndall
Page2
August I 6~ I 999
Please notifY this office on or before September 17, I999 at the address below as to the
actions taken or proposed to be taken to resolve this deficiency. Nothing in this letter should be
taken as absolving this facility of the responsibility and liability of any violations that have or may
result from these deficiencies.
Ifyou have any questions concerning this matter, please call Robert Heath, at (910) 486-
1541.
cc: Operations Branch
Central Files
Audrey Oxendine-FRO DSW
Wilson Spencer -Sampson Co. NRCS
Randy Barefoot -Prestage Farms
Sincerely,
;;~.j(~
Robert F . Heath
Environmental Specialist
., ..
• -.·.-.· ,1 <i j0:~1~~--,,. ~· :~~l~~i; r ,·:J~~1 .. --.. w~~··
·.: . .',<~~;~~
}~~Cl>E~R
r ,•,•''~i:~-\-
~~li!J;~~\:;;.;~ .. . ~f.{\£
· ;·;BILL HOt..MAN ··~~;:
il~~{'~~~,1:!
.;;.:.·,K_EftR· T.·'.STE:VEN!I ·,·;c-;,:
-.~ .; . ,.
-;.l ;~ -~ ~ ;;-~ .f> ~
~ ... • -~~ ..... .J
"', i. 11 -~if ........... ~
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.. -.~.> ~ . ' ~ ~~~ ~-"! -;· :~ "'!•
• ... ;-.' • ;;~ :::-: ."t -,-. ·-~ :::);:·~i¥~~L.~~~~~~l.:.· __ ;~J
NORTH CAROLINA DEPARTM E NT OF \
ENVIRONMENT AND NATURAL R.E:SOURCES .
DIVISION OF WATER QU.AL.ITY
FAYETTEVIL.L.E RE-:;IONAL. OFF l-:s;
October 30, 2000
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Mr. Billy Tyndall
6431 US 421 N .
Clinton, NC 28328
Subject: Notice of Deficiency
Administrative Code 15A NCAC 2H .0217
Tyndall & Son Farm
Facility No. 82-615
Sampson County
Dear Mr. Tyndall:
On September 18 , 2000, staff from the Fayetteville Regional Office of
the Division of Soil and Water performed an annual review ofthe Tyndall &
Son Farm in Sampson County. The review revealed that there was over
application of nitrogen to the wheat crop on field # 2 by twenty-one pounds.
This deficiency was referred to the Division of Water Quality, as required, by
The Division of Soil and Water.
In regard to the deficiencies noted during the inspection, the following
actions are requested:
1. A void over application of nitrogen in the future.
Please provide this office with a written response, by November 14,
2000, as to the actions taken, or proposed to be taken, to resolve the
deficiencies noted. Nothing in this letter should be taken as absolving this
facility of the responsibility and liability of any violations that have resulted or
may result from these deficiencies.
UJiD ...... ,.
225 G,.EIEN STREET, SUITE 714 I 5YS1'EL BL O. FA'I'ETT~V Il.LE , N ORTH CAR O LINA :!8301-5043
PHON I! 5110-486·1541 F AX 9 1 0 ·4EJ6 -0 707
AN EQUAL OPPOitTUNI TY I A F ,-IIUoii ATIVIt A C TION E MPLOYI!R ·5 0 % Rt:C Y Cl.£0110% POST·CO N S U .. E .R I'_.P E R
Mr. Tyndall
10-30-00
Page2
If you have any questions regarding this matter, please do not hesitate to contact myself or
Mr. John Hasty, Environmental Specialist, at (91 0) 486-1541.
Sincerely,
~-------·-·) •. •· .. _7 \, ;f;! /'
cc: Sonya Avant-Compliance Group
Wilson Spencer -Sampson Co. NRCS
Trent Allen-DSWC Fayetteville Office
Central Files -Raleigh
.... 1/ ,· ;\ I . · f"tt~ -~-;---t -~ } ----. ---·-~ ' _.,.,
Pa·ut E. Rawls
Water Quality Regional Supervisor
..
,, •
, )Facility Number] &J":H _b/ S:JI · a"Divi!!ion of Water Quality
· 0 Division of Soil and Water Conservation
0 Other Agency
Type of Visit (/((;~}.ePee ln~p~tion 0 Operation Review 0 Structure Evaluation 0 Technical Assistance
Reason for Visit ~ine ~om plaint 0 Follow up 0 Referral 0 Emergency 0 Other 0 Denied Access
DateofVisit: I(}-J/:o2i Arriva1Time:I5J/~DepartureTime: I ZJj'iO I County:,)~ Region: FJ?V
Farm Name: 7Y ndo II Oc:k) ..5 ~J Owner Email: -------------
Owner Name: ,23 11/ Y' TUn d~ Phone: I I
Mailing Address: ------------------------------------____ _
Physical Address:-----------------------------------------
Facility Contact: wfrh< r;r l'l ela t I Title: -----------PhoneNo: _____________ __
Onsite Representative: __.. . .f.~q........o:::..::'""""-«-==--------------Integrator:----------------
Certified Operator: -..... ,~..f...;..~..;....:=-a.-----------------Operator Certification Number: --------
Back-up Operator: --------------------Back-up Certification Number:
Location of Farm: Latitude: D OD'D" Longitude: D OD'D "
ID Wean to Finish I
-~, Design Current
S\\i ne _;{:::'. 'Capacity . Population
·Design Current
Capacity Populatio n
~;.-=, ~;;:·:t.-'~: ~~i£:~1 :~7i~:$1~~
Wet Poultry Cattle ~~s~~;tY -~~~~~~1~
F-IB:=-;;;~;.;;:.._~e;;..;;_~-a-ye-r-+----+-----11 B ~:!~ ~:; ~
:o:~o:a:izy:=H:e:ifi=e=~=========:========~
D Dzy Cow t~ Dry Poultry r.;D:::;-;;;....;;..o......;;;..;'-'---+----+------1 ~~
D Laye rs =o=-=-N.;..:o..:..:.n--=D;..;;a..:..:.iry"---+----+------t f~
l:::::f.=~:..::.....----+-------1--------1. Bee f Stocker ~·"'.·
D Non-Lay ers 0 Beef Feeder ·
D Pullets 0
D Turk eys '=="""B'-'e...;.e"""f B~ro"""o..;;;.d....;;C;.;;.o..,....._w ...,.,...___,....,....,:!::-:,......,..=~J~ ·
F.B;:;-~"-~;;.;;~.;.;.~:.;..!Y:....;....Po_u_lt_s +-------tl-------+ NURiber of Structures' LL j ; !,J!l
D Wean to Fe eder
D Feeder to Fini sh
0 Farrow to We an
0 Farrow to Feeder
0 Farrow to Finish
D G ilts
D Boars
Other
ID Other
Discharges & Stream Impacts
1. Is any di scharge obs erv ed from any part of the operati on? D Yes tl-No DNA ONE
Di sc harge ori gi na ted at: D Stru cture D Applic ation Fi eld D Othe r
a . Was th e convey an ce man -ma de?
b. Did th e disc ha rge reac h waters of the State? (If ye s, noti fy DWQ )
c. Wh at is th e estim ated vo lume th at reached wa ters of th e S tate (gallon s )?
d. Does di scha rge bypass th e was te ma nagement sy stem? (I f ye s, not ify DWQ)
2. I s there ev id ence of a pa s t di sc harge fro m a ny p art of th e operati on?
3. Were there any adverse impacts or pote ntia l ad ve rse im pac ts to the Waters of th e State
oth er th an from a d ischarge?
DYes 0No DNA ONE
DYes 0No DNA ONE
D Yes 0 No D NA O NE
D Yes l8J No D N A O NE
D Yes [5J No D NA O NE
12128/04 Continued
'·• jFacility Number:~-b JiJ Date of Inspection I.J-/Eiflj
Waste Collection & Treatment
4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate?
a. If yes, is waste level into the structural freeboard?
Structure I Structure 2 Structure3 Structure 4
DYes fjlNo DNA 0 NE
DYes ~o DNA ONE
StructureS Structure 6
Identifier:------------------------------------------
Spillway?:
Designed Freeboard (in): /'t
Observed Freeboard (in): :;:>
5. Are there any immediate threats to the integrity of any of the structures observed?
(ie/large trees, severe erosion, seepage, etc.)
DYes !:if.. No DNA ONE
6. Are there structures on-site which are not properl y addressed and/or managed DYes ~No DNA ONE
through a waste management or closure plan?
If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ
7 . Do any of the structures need maintenance or improvement?
8. Do any of the stuctures lack adequate markers as required by the permit?
(Not applicable to roofed pits, dry stacks and/or wet stacks)
9. Does any part of the waste management system other than the waste. structures require
maintenance or improvemen t?
Waste Application
10 . Are there any required buffers, setbacks, or compliance alternatives that need
maintenance/improvement?
DYes f.&lNo DNA ONE
DYes lXI No DNA ONE
DYes 18No DNA ONE
DYes 0No DNA ~NE
11. Is th ere evidence of incorrect application? If yes, check the appropriate box below. DYes D No DNA [2NE
D Excessive Ponding D Hydraulic Overload D Frozen Ground D Heavy Metals (Cu, Zn, etc.)
0 PAN D PAN> 10% or I 0 lbs 0 Total Phosphorus D Failure to Incorporate Manure/Sludge into Bare Soil
0 Outside of Acceptable Crop Window 0 Evidence of Wind Drift D Application Outside of Area
12 . ·crop type(s) --------------------------------------
13 . Soil type(s)
14. Do the receiving crops differ from those designated in theCA WMP? DYes 0No DNA ~NE
15. Does the receiving crop and/or land application site need improvement? DYes 0No DNA ~NE
16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determinat io n?D Yes DNo DNA ~NE
17. Does the facility lack adequate acreage for land application? DYes 0No DNA ~NE
18 . Is there a lack of properly operating waste application equipment? DYes DNo DNA 6i.NE
Comments (refer to question #): Explain any YES answers and/or any recommendations or any other comments.
Use drawings of facility to better explain situations. (use additional pages as necessary):
r"'.yvnJ; {}-TO "-~{LiaJ.J-«);,.;)-,._ ):-;t-J_ oltM if.;....,. cL~-«-'lD Jl,. "' TOe
... r-
rllTfJ~~ W<OOJ~. ?v.7.;>r k .f~rf(l~ frfrhA ·~cf'D""'' ~rvaf,r--~J-Fit-~ wah.J-
_rowr} t! wa.s c.Le~.r ;rv~ ())~.r. ~A~ 5D~L ht:L.!J et r--~ L'Dok 1o, 'T.
1-:n~d~J~~-...
Reviewer/Inspector Name cf'!Uc G-'d_r;"'L ..
9-Jo-~3-3JD7> Pbone:
Reviewer/Inspector Signature:
,.,._,
~ //{~ /~. Date: 0-,s --t:?Doi
12128/04 Continued
.. I Facility Number: ~ -1o16t
Reouired Records & Documents
Date of Inspection 10 =ts-lft
19. Did the facility fail to have Certificate of Coverage & Permit readily avai lable?
20. Does the facility fai l to have all components of theCA WMP readily available? If yes, check
the appropirate box. D WUP D C hecklists D Design 0 Maps · D Other
DYes 18-No DNA O NE
I
D Yes D No DNA IB_NE
21. Does record keeping need improvement? If yes, c heck the appropriate box below . 0 Yes D No D NA £B.NE
0 Waste Application D Weekly Freeboard 0 Waste Analysis 0 Soil Analysis 0 Waste Transfers D Annual Certification
0 Rainfall D Stocking D Crop Yield D 120 Minute Inspections D Monthly and l" Rain Inspections 0 Weather Code
22. Did the facility fail to install and maintain a rain gauge? DYes DNo DNA ti:J.NE '
23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? DYes 0 No DNA ~NE
·-I
24. Did the facility fai l to ca librate waste application equipment as required by the permit? D Yes D No DNA ~NE
25. Did the facility fail to conduct a sludge su rvey as required by the pennit? DYes 0No D ~A DQ-NE
26. Did the facility fail to have an actively certified operator in charge? D Yes 0No D NA lkf..NE
27. D id th e facility fail to secure a phosphorus loss assessment (PLAT) certification? DYes 0 No DNA ~NE
Other Issues
28. Were any additional problems noted which cause non-compliance of the permit orCA WMP? DYes D No DNA ~NE
29. Did the facility fa il to properly dispose of dead animals within 24 hours a nd/or document D Yes DNo DNA r>a,NE
and report the mortality rates that were higher than normal?
30. At the time of the inspection did the faci li ty pose an odor or air quality concern? D Yes D No DNA ~E
If yes, contact a regional Air Quality representative immediately
31. Did the faci lity fail to notifY the regional office of emergency situations as required by DYes DNo DNA fiaN E
General Permit? (ie/ discharge, freeboard problems, over appli cation)
32. Did Reviewer/Inspector fail to discuss review/inspection with an on-site representative? DYes lXI No D NA O NE
33. Does fa c ility require a follow-up visit by same agency? DYes ~No D NA O NE
.,._, ....
# • -~}. ~ _-
~~) 70 /f/r. rynM ~,;!-~·cn-nJ;-o/ ~r;ru~~-e_ ~ TV
Irion ;-hr-lf..-e ~ ·, +k ~ tt-r-e;'(.L,r ; , +,,., ~~'~ L ..
Page3 of 3 12/28104
CAFO TELEPHONE LOG
Fayetteville Regional Office
·~PLAINT
_REQUEST FOR INFORMA110N
_OTHER
. '5 -fo-'1 <6 I 16W 1100~
DWQ CONTACT. :SOh"'" ~ DATEI11ME
PERSON CONTAC11NG THE F.R.O. 't)(;~l Gco..ba~
RETURN TELEPHONE NO. L....J~---
ADDRESS -=?Jt wlu·J.e fJ/GJ.·~5 (~. {!..J.
FARM NAME: &~es+ Fo.rli'V\.-
FARM owNEr<: 3. B, ±>~,est
couNTY B loJeCL
NARRA11VE:
FACILITY NO. CJt(-3'$
5pr~'\ -b elo5e 1,_ ~~->!'fell,.~ lerr)b/e .
' ---------J I I
1!/rl . 6~ ~ f/.4 ..flu: ~c:e ~ Aer ,{.,~ Jz;
}ie_ ~'cttJib~ ~a._ ;~ ~ Z_t/0 ~ .J-r;, "J 20' lJVd ~~
~ h:lrCf._ crl-kr io.. ~r ~~ ~Dei.Cek m-.
I
Michael F . Easley
Governor
William G . Ross Jr., Secretary
Department of Environment and Nat ural Resources
Mr. Billy Tyndall
6431 US.421 N
Clinton, NC 28328
May 7 , 2003
SUBJECT: Retraction of Notice of Violation
Tyndall and Son·Fann
Farm# 82-615
Sampson County
Dear Mr. Tyndall :
Alan W . Klimek, P.E. Di rector
Division of Water Quality
On April 17, 2003, you were sent a Notice of Violation for having high freeboard in your
lagoon. Because you did not have high freeboard in your lagoo n and your fann number w as
entered in our records in error, this Notice of Violation is hereby retracte d and has been removed
from your file.
We apologize for any inconve nie nce this has caused y ou. If yo u have any ques tions, please
call Steve Lewis at 733-5083, ext . 539.
Sincerely,
cc: Facility File -Non -Di scharge Compliance/Enforcement Unit
(l:ayetteyil1~g!ona1 O f fice
Customer Servi ce:
1-a n ·623·67 4 8
Mailing Address:
16 17 Mail Service Cen ter
Ral eigh. North Carolina 27699 ·1 6 17
Telephone (919) 733·5083
Fax (919) 733·0059
State Couri er #5 2·01·01
An £qual Opportunity 1 Affirma tive A c tion Employer
5 0% recycled I 10% post-<:on s umer paper
h ttp://h2o. enr.s tate.n c. us
Location:
512 N. Sa lisb ury St.
Ral eig h , NC 27699·1617
-:{.-"",
-~ -
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map
RECEI\fEO
~~~~~~~~~~~~~02 ..
Date: June 26, 2009
0 Landon Davidson, ARO-APS
[8] Art Barnhardt, FRO-APS
0 Andrew Pitner, MRO-APS
0 Jay Zimme an, RRO-APS ~,.~~~ ~kr-
. . .E. , AFO Unit
0 David May, WaRO-APS
0 Charlie Stehman, WiRO-APS
0 Sherri Knight, WSRO-APS
Telephone: {91~, 'i'l5e616Q. C\ \<{ l f'SlD~1 Fax: [phone]
E-Mail: bennie !jQU\~8@Rtlrnajl Ret ~.,-j~ ~ ,blctn..fo ... (9 d!t-r do il'
A. Permit Number: AWI820615
B. Owner: William and Becky Tvndall
C. Facilitv/Operation: Tyndall Hog & Chicken Farm, Inc
0 Proposed [8] Existing [8] Facility 0 Operation
D.. Application:
1. Permit Type: [81 Animal D Surface Irrigation D Reuse 0 -H-R infiltration .-;.
D Recycle 0 liE Lagoon D OW Remediation (ND)
D UIC-(5A7) open loop geothermal __
For Residuals: 0 Land App. 0 D&M
0 503 0 503 Exempt
D Surface Disposal
D Animal
2. Project Type: 0 New -D Major Mod. D Minor Mod. D Renewal D Renewal w / Mod.
E. Comments/Other Information: ~ This application is to add a Super Soils treatment system to
the facility under the Lagoon Conversion Program. This would add an individual permit for the new
system, but maintain a general permit as well. Please let me know of any site/compliance issues
regarding this facility.
Attached, you will find all infonnation submitted in support of the above-referenced application for your
review , comment, and/or action. Within 15 calendar days, please take the following actions:
[8] Return a Completed APSARR Form.
0 Attach Well Construction Data Sheet.
0 Attach Attachment B for Certification by the LAPCU.
D Issue an Attachment B Certification from the RO. *
* Remember that you will be responsible for coordinating site visits and reviews , as well as additional
information requests with other RO-APS representatives in order to prepare a complete Attachment B for
certification. Refer to the RPP SOP f~r additional detail.
When you receive this request form, please write your name and dates in the spaces below, make a copy
of this sheet, and return it to the appropriate Central Office-Aquifer Protection Section contact person
Listedabove. <i) _ J-''fl cl ~':1~:...._ -:b~.,........-?r-7-t/1
[' '(. \lc '(\}.) e}-._ t--'5-r: . D . "
RO-APS Reviewer: Date: _____ _
FO~: APSARR 07/06 Page 1 of 1
r·
I
1-
-NAME: BILLY & BECKY TYNDAL~
RECEiVED I OENR I DWQ
AQUIFI=R.PROTFr.Ttnt.J ~FCT!ON
COUNTY: SAMPSON
TYPE OPERATION: 5BBO FEED-FINISH MAY 15 Z009
RECE\VED
JUl. 0 2 2118 T C AL. F<EQU I RED VOLUME 1149468 CIJ FT ---------
"(0 AL DESIGN VOLUME AVAILABLE
~-fAmtf&fK:-GlONAl.OffiGE
1167312 ______ ....._ __ cu FT
ESTIMATED: &a
VOLUME OF LAGOON EXCAVATION 30480 cu YDS
----------
VOLUME OF EXCAVATION FOR PAD 9612 cu YDS
-·-----··---
-TOTAL EXCAVATION 40092 CU YDS
VOLUME OF PAD FILL 7527 CU YDS
VOLUME OF DAM 31893 CU YDS
TOTAL FILL 39420 CU YDS
CUT -FILL RATIO 1. 02 : 1
BORROW MATERIAL MAY BE NEEDED ADJACENT TO LAGOON SITE
TO COMPLETE THE JOB.
( * WHERE SM (SANDY) MATERIAL IS ENCOUNTERED JVEREXCAVATE
2.0 FEET AND BACKFILL WITH COMPACTED SC {SANDY CLAY)
~ATEFn t='~L.
TUP OF DAi"1
CREST OF
{~::NERGENCY
:;r;:}.LLWAY
F' I F'E I N\IEFT
HllTTCt1
BEG-IN t:.·A['
f~ND F'AD
~LEVATION 42.5
ELE'IAT!DN 41. ~.
28. ~~
ELEVATION 44.5
E::LEVATION 44 '·-:r
''··
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to-II
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TYPES OF MATERIAL ENCOUNTERED IN BORINGS
(Use aae of systems below)
UNIFIED CLASSIFICAnON --~· ··---USDA. CIASSIFICATDf --.
GW ·Well palled pwela; pavel. saad ads &-pavel
GP ·Poorly p.ded KJ&vela •-sud
GII-Siltr gravels: pavel-saDII-sill lllD vfa·Yely n...-
GC -Clayey &J~~Yels : cravel-saad-clay aaiJr sl-saAct, bUD
SW-Well paded JUIDIIa; uad-tr,tljvel aaiJr fal. fiae ..... IDul
SP-Poorly paded saDds 1-loem
. Sll-Siltr sad &1-paftlly Jous
SC-Clayey uads; aacklay llliztares si-silt
IlL-Silts; silty. v. fiae SIIDds ; um1J or clayey silt sit· silt lCIUI
CL-Clays of low to mecliaaa platicity el-clay 1oaaa
CH • )Aorpajc claJs of hi&b plasticity sid ·silty clay Jous
IIIII ~ EJutk: ai1bl act-s-a, dar Jous
OL-Orpaic: silts ud siltJ c:lays. low p~ty sic-silty day
OH -Orpny: claJs. mectilull to hip plastJPty I c-clay
L Saitable mat.W for_....,",.,.._, b a~ g.¥• 0 No ~ ............ _ .... ...,. _ _ ....
REMARKS· 6,.,d ;_,,1,,~-./r e,dc~ .. i~~J ~ ~ ~~~ r~.,k~ /;,N -.
fC 4/I,_.~,:.J 1~ _.uc-e-Jpe/_ AJee:J TD _L,~, ~~b~ ~.lhJ~ ~~
p~ ~ 0 p h~tj'aq 1-(.l. AocJtN/~&,. . ..f~~e S4' .J~Ys.-.r · e.u,/J 6* ~;'<JR""~
,;,.; ~~4 s-,:.Jt-r/yr~' -~'~~~·:·~. ~f!-.,~u•' ·~.-' ~~~~~w,iJ.~. ~p~rcc.W c I.,; .. --~~t::4 ,, r-v ~~ f Gll,.,fdCJ.,Nfr-""c-,~--~
I. •;!!pi·~· II •IN-•IIIabial IJIIBd s~lblia dhlp...:J,l 1 !!!f11
~/I I J~ ,.~t!! J li'~ '~\ c-0-"fl~'~~ HtJ.J.
0 -
GBNERAL REMABBS:
..
jti.O (Jfi.S Z,")..D
2& 2S ·ar 1'7 28 29 30 31 ~ -M~~nMD~GGQ~~~~-G~~
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..
U. S. DEPARTlllNT OF AGAICUL TUM
SOIL CONSPVATION ~RVICI:
SOIL INVESTIGATION TO DETERMINE SUITABIUlY OF PROPOSED POND SITE
F ARMEitS NAME lj'JJ ,~ 7 ... ,l,. II nrsnucr . ~ . OOONrY S, A 4 ,fOD DATE ,3 .. ~-t • ,
S. C. S. PHaro SIIEET NO. WORK UNl'l'
WATI.&SIIDi AHA II!ASIIUJIIl'fJ
CROPLAND--ACRES PASnJJtE __ ACRES .AWL r-~ s-JHO!~~r-
WOODLAND-ACRES TOI'AL ACRES ....pQNBCLASS WORK UNIT COMSBRVATIO.-.-IST
SKETCH OF PROPOSED POND SHOWING WHEBB BORINGS WERE MADE CAPproL waJ.l"•-leett
,__ ...,.._,.,.,-_..... ... ,., .. .-4 ~-..... -
A .l·~
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I
SHOW ~~~ BOlliNG NUMBEil AND PBOFILB
DEPnl Mtllije llw41:N .__, -.4 _...., ......._. .., . ._ ~-.-4 ...._ .......... _... _,. --.1 rWIII ._
fSCALE "lf-n-..1 .. h --.., sao.-..... .. .....,.,. ........ ... .... r-.,. 2 3 ... 5 I l I I 10 'jl 12 13 lC 15 II 17 ~ Ul 2D 21 22 Z3
0-/ Sbt ~1Jl ~ s-.
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1-3 sc 5c. ~ ~
3-" [c ~ ~ ,.,
~ ·.5 sc. [5c.. ~ ~ r:sP
:s .'" sc. ~ ~· n--5c ,,, (.\.-sc sc. 511! rr 5C. -; vr
7-J 5<:. •)n ~ , 5<:. s rnJ. ~~ sc.
lr-cr Sc.. ,.a ~ '{c. .I~ ill_ a. .._, s~ sc:. sl. Je ~
'\· Jv t.L 5~ . ~" ~ s ~ J• ,.,.
I,_ Jl ~-~ l/CJ k.
JJ · icl ~ C.L · SC.. S(.
BORINGS MAD£ BY-:. r .. ,o~~~ C.. z;. ... •·• • ¥GNAnJRE & 'ITI1.E h~ ----.::J"...-. -• /"'-. t:'«
~-13 I
1-~-PI-
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~
-·
INSTRUCTIONS
All darns built with. technical assistance· from the Soil Conservation Service
must have -a hazard classification assigned by the person responsible for
approving the design. Most farm ponds, except · in borderline cases, can
be classified after a · complete field· investigation without assuming failure
and making breach studies. This data sheet is to be used for recording
the information obtained through field studies and for documenting the
hazard classification. Where there ·is a possibility for loss of life or
major property damage from a dam failure, an approved breach routing
procedure is to be used. (Consult with the area engineer.) · ·
Hazard class if1cat1ons of dams are made by evaluating the possib11 fty
for loss of life and the extent of damage &hat would result if the dam
·. · should suddenly breach--that is--a· section of the dam be suddenly and
completely washed out •. It is to be assumed that a wall of water will be
released equal to the height of the dam. This flood wave will be reduced
in height as it moves down the flood plain . The wave height (depth of
flooding) should be evaluated for a sufficient distance downstream until
the estimated flood level wi 11 not cause significant damage to .. 1mprovements---------·
such as homes, buildings,-roadr.-util ities, reservoirs;· etc~--The-breach ------···
flood level will be reduced depending on the valley storage, slope, and
openess of the flood plain; however, in a narrow steep valley· slopes . . ---------·--·
steeper than lOS should be gfven special consideration. One method of
evaluation ·is to ·compare available valley storage (under fl~od conditions)
to impoundment storage ·{figured to the top of the dam) for each reach
evaluated -with a judgment estimate made of the flood wave height at all
critical points downstream.
Should _there be any questions about the hazard cl~sification for a dam,
the area enginee r should be consulted before mak1ng design commitments.
.~
U. S. Department of Agriculture
Soil Conservation Service
NC-ENG-34
September 1980
f i1 e Code : 210
.. HAZARD CLASSIFICATION DATA SHEET FOR DAMS
Landowner 'Ha.ll1 · l'yu J ~ (' J County ~ ;.....f s·a N
Conmunity or Group No. Conservation Plan No. ----
Estimated Depth of Water to Top of Dam llf Ft. Length of Flood Pool I Y 0 Ft.
Date of Field Hazard Investigation S-llf -c;s= .
Evaluation by reach of flood plain downstre~ to the point of estimated minor effect
from sudden dam failure. • ~
. . . . . . . .
Reach: length: Width: Slope: land Use
Kind of
Improvements . .
~ ~ _ ~ ~ (J>oo6s AloN~
2 :I '·~oo : \~oo : ·• ~ : ....,.-:: : .. ~ L t
: I : : : \./ C-:t: LV l ~-_1 5
• • • • 0 . . .
3
: Est. Elev. :Est. Elevation
:Improvements: of Breach
: Above -:Floodwater Above
: Flood Plain: Flood Plain
: Ft. Ft • . . . . .
G~e.·e f<. .
: : . . . .
¥1A>1
. L.f-:1, . .
0 . .
Describe potential for loss of life and damage to existing or probable future downstream
improvements from a ·sudden breach A sudden failure of structure wjll not endanger
1i fe or damage public transportation. VCrj~AI' '-(, 'tt> sf,. Cq."" vi... a_,,; t~rtJ "'-' tn I ,.
tlf.oo f-f ·aNd {:l...e4, /~,oao ±b· ~ CA..s-'f.?../,
Hazard ·classification of Dam {a, .b. c) (see NEM-Part 520.2_~)-..;::;CL~-----
Dam Classification (I. II , I II, IV, V) _ _..VT;"""*==~'~~=::::=:~o:..:::d.;a,A,_t --l(~h'-s~s-~--=J:!:C~---/ ~
¥--~-f5
NOTE: 1. Instructfo on reverse side.
2. Attach additional sheets as needed.
~.I :~ i r-,
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4
1perator:BILLY TYNDALL County: SAMPSON Date: 03/14/95
·~~·
Distance to nearest residence (other than owner): 1~'.00. 0 feet
L AVERAGE ~-I VE WEIGHT ( r~LW)
0 sows (far-row to finish) :·~ 1417 lbs. = 0 lbs
(l sows (farrow to feeder) . '" 1"•. 522 lbs. = 0 lbs
5880 head (finishing only) ~-~ 135 lbs. = 793800 lbs
0 sows (farrow to wean) >~ 433 lbs. = 0 lbs
(l head (wean to feeder) ,., 30 lbs. = 0 J.bs
Describe other : ··---------4------0
Total Averaqe ;_ive Wf?.ight = 793800 lbs
~ MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 793800 lbs. ALW x Treatment Volume(CF)/lb. ALW
Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW
Volume = 793800 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
0.0 cubic feet
SLUDGE ACCUMULATION NOT COMPUTED
AT OWNERS REQUEST. REMOVE SLUDGE
AS NEEDED.
4. TOTAL DESIGNED VOLUME
Inside top 1 eng th (feet j ----o------------------
Inside top width (feetJ----------------------
Top of dike elevation (feet)-----------------
Bottom of lagoon elevation (feet)------------
Freeboard (feet)-----------------------------
Side 3lopes (inside lagoon)------------------
Total design volume using prismoidal formula
SS/ENDl SS/END2 SS/SIDE1 SS/SIDE2
3~: €)
AREA OF TOP
LENGTH * WIDTH =
LENGTH
718.('
730.0
190. (l .
42. ~~
28.5·
2. ()
3. () .. 1
~JIDTH
178.0
718.0 178.0 127804 (AREA OF TOP)
ARF.14 OF BDTTOI''·
~.ENGTH * WIDTH -
646.0
AREA OF MIDS~CTION
L .. t=J~GTH ~ WIDTH * 4
68476 (AREA OF BOTTOM)
DEPTH
12.0
142=0 387376 (AREA OF MIDSECTION * 4)
. .._, CU. FT. = [AREA TOP -~ !4*AREA MIDSECTION) + AREA BOTTOM] DEPTH/6
1 :;:; 7:304 • (l 587376.0
Total Design0d Volume Av~ilable = .11(:.7312 cu.
' I
J='T ''
·-._...-
TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width ~
730.0 190.0 138700 .0 square fe et
~ Buildings (roof and lot water)
0 . 0 sqLtare feet
TOTAL DA 138700.0 square feet
Design temporary storage period to be
Describe this area.
160 days.
5A. Volume of wa~te produced
<:.......-·B.
Feces & urine productiori in gal./da y per 135 lb . ALW
Volume = 793800 lbs. ALW/135 lbs. ALW * ·1.37 gal/day
Volume= '1450008 gals. or 193851.3 cubic feet
Uolum~'> .-.f •·•a c:.h •·J;>t-r..::.·-. . -..... .... -•. =· ····o
1.37
.1.80 day s
This is the amount of fresh water used for washing floor s or volume
of fresh water used for a flu~h system. Flush systems that recirculat
the lagoon water are accounted for in 5A.
\lo lume =
Vo lume =
0.0 gallons/day *
0 .0 cu.bic fe et
189 days storage/7.48 g a llon s
per CF
SC. Volume o f rainfall in e xcess of evaporation
Us e period of time when ra i nfall e xceeds e v aporat i on by l arges t amount
1 50 d~ys excess rainfall ::;: 7 .0 inc:i,es
Volume = 7.0 in * DA I 1 2 inches per foot
Volume = 80908.3 c ubi c f2et
"-"'
·-::OD. Volume of 25 year·-24 hour storm
Volume -7.0 inches I 12 inches per foot * DA
Volume -80903.3 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
~5A. 193851 cubic ·J'e:?et
:'•B • (l cubic feet
5C. 80908 cubic feet
5D. 80908 cubic ~eet
TOTAL 3~~=·668 cubic feet
6. SUMMARY
7.
Temporary storagE period====================>
Ra i nfall in excess of evaporation===========>
25 year -24 hour rainfall==================>
Freeboard===================================>
Side slopes===~=============================>
In s ide top length===========================>
Inside top width ==~=========================>
Tup ~f dike elev at i on=======================>
Bottom o f l agoon eleva tion ==================>
Total required volume============~==========>
Actual design volume=========~===~==========>
Seasonal high watertab le elevation (SHWT)===>
S top pumping elev.===============::==========>
Must be > or = to the SHWT elev.====~=====>
180
7.0
7.0
2.0
3.0
7 30 .0
.190.0
42.5
28.5
11:49468
1167312
3 5.1
37 .4
35.1
days
inches
inches
feet
: 1
feet
feet
feet
feet
cu. ft.
cu. ft.
feet
feet
feet
Must be > or= to mi n. req. tre~tment el .=> 34.5 feet
Required minimum treatment volume===========> 79 3 800 cu. ft.
Volume a t stop pumping elevation============> 796594 cu . ft.
"' "'
*
f.
Start pumping elev.=========================> 39.8 feet *
Mu s t be at bottom of f r eeboard & 2 5 yr. rainfall
Ac tual v olume l ess 2 5 y r.-24 hr .. rainfall==> 1 086404 cu. ft.
Volume at sta rt pumping elevation===========> 1079162 cu. ft.
Required vo lume to be pumped================> 274760 cu. ft. *
Actual volume planned to be pumped==========> 282568 cu. ft . *
Min. thickness o f soil liner when required==> 2.0 feet
DESIGNE:C. BY:~-Jlt.--~ti-APPROVED "BY:da-.. ~.J Ck J.//tCS
PIUJ)-b &--~, J-c._. DATE~ 31 ~o /9S DATE: /!-"-1>
NOTE: SEE ~TTACHED WAS TE UTIL I ZA~ION ?LAN
C:OMr1ENT S ~ --------------------
··--------·--·--···---
OH-Ver-1 .4~
CROSS-SECTION DATA
QUANTITY CALCULATIONS
p repared for
US Deoartmen t of Agriculture
S oil Conser vatio n Se r~ic~
J3 ILL........ TVND?,LL
in
SAMPSON CoLmty ~ North Caro 1 in;;,:~_
Designer GLENN CLIFTON
Date 03/22/95
.Job Number 708
d
:::h ec ker
Da.te
***~*****~***********************~**********~**********************~**********•
L AG OON EXCAVATIO N
TEt·!PLATE DATA:
Beginning Elevation = 28.5
Beginning Station = !16+.8
116+.8 to 790+.6
S ECTION NUMBER 1
Centerline Station 116+.8
m\IG INAh-DATA:
50 .1) ; 22.1 150.0 I 3J..O·
S ECTION NUMBER 2
Centerline Station 2+00
ORIGINAL Di~TA:
~10. 0 / 20.0 .:. 50 . 0 / 30 ' 1
S ECTION NUhB ER . .:;.
C en t~rline Station 3+00
O::UG INf L DATP.:
:=.o . o 1 .t ~:r , o l 5(l . (l l 3 <)" 2
:-=;::=:i:=T I ON NIJMBER 4
·=.eroter-l j .ne St.at .to r ~ 4~·00
O F:IC1INAL DP:TA :
:':C. 0 / ',20 '3
C\3CL106/3
2 00.0 / 3:'·.0
200.0 .. -:r't;:;: -. ·~· ,_t ~.:
2()() "() / 34 II ()
:2(i~)"' l) / 3~ .l
0 .00000 ft/ft
0
300.0 I 3 9.0 Ll-00. 0 I 38 •
300 .0 I 4(i.4 4 00 .0 I ~-1 '
300.0 / 40.7
.:.oo. (l / ~~ )_ • !:i 4·00. 0 / 4 ~ . . ~-· ..
LAGOON EXCAVATION (continued) 03 /22/95
......_...
•
S ECTION NUMBER 5
Centerline Station 5+00
ORIGINAL DATA:
50.0 I 15.2 150.0 I 26.9
SECTION NUMBER 6
Centerline Station 6+00
ORIGINAL DAT~~:
!:e(l • i) / 22 • 3 150.0 I 27.0
SECTION NUMBER 7
Centerline Station 7+00
ORIGINAL DATA:
50.0 / 18.9 150.0 I 24.8
SECTION NUMBER 8
Centerline Station 790+.6
OF:IGINAL DATA:
=·0. 0 I 20.6 150.0 I 2 6.9
"
200.0 I 35.5
200.0 / 35.2
2t)(> . (> I 32 . 2
2 ()() .. (J / 30.6
300.0 I 41.4
3 0 0.0 ! 41 .1
Q
3(H) • 0 I 39 • 9
3 :)0. 0 / 37.0 ·o
p ~.ge 2
400.0 I 4 6 .
400. 0 I 4 . .:-.,
400.0 / 46 .
400.0 I 44.
..._..·
OH-YPr-1 .44
PLANNED
QUANTITY CALCULATIONS
prep,;:tr e d fCl r
i n
US Department o f Agricult u r ~
S i:-.•.i 1 C o ns e r v .:.~t i .:m S erv j, r.:e
SAMPSON County , North C a rol i na
De signer : GLENN CLIFTON
Da te 03/22/9 5
J"=>b Number 7 0 8
Ch e ck e r
Date
**********~*******************************£*****'****~*'*********************'~
LAGOON EXCAVATION
** E XC ?NATION ** ** FILL ** Bot Left Right Off-CL CL Dist Area ~i ol ume Area Volume
l.tJidth ss ,...r"
;::);::) (ft) Sta (ft) ( SqFt) .:cu.Yds) (SqFt) (Cu.Yds :
106 3 :1 3:1 197 .0 116+.8 1111.6 o.o
8 3 3641 .. 2 (J J :
_./
1 06 3:1 3~ 1 197.0 2 +0 0 12::-1 •. :S 0.0
...£,. .!.0 0 0 8 225.1 0.0
106 3:1 3:1 197 .0 3+0 0 1223. -·,
I t). (;
100 12915.2 0 .0
1 0 6 3 :1 3:1 197.0 4-:..oo 1 3 08.9 0.0
100 I 1792 4.8 0" ;~·:
106 3 :1 .. 3:1 197.0 5+0 0 1:::::96 .3 0 .0
100 2301~·. 5 0.0
106 ~. 1 ._, • ..L. 3 ~ 1 1 9 7.0 t:.+(l(l 1 2:52.7 0 .0
100 27~9 6.2 . ~) .. ·::
106 3:1 3:1 j_97.0 7 +00 1.066.9 0 .0
91 I :3 (.4 7'~. 9 0.0 ..
106 3 :1 3:1 1 9 7 .0 79 ()-+·. 6 -/)_1 .5 i).(l
OH-Ver-1.4L
CROSS-SECTION DATA
QUANTITY CALCULATIONS
prepared for-
US DeDartment of Agriculb.t re
S oil Conservation Service
BTLLV ~-YNDALL_
i n
SAMPSON County~ North Carolina
~
Designer : GLENN CLIFTON She~ker
Date : 03/27/95 Date
Job Number 710
******~*****t *********~*******~=******~*******~******~*****~*****~***********~*
....
TEMPLATE DATA:
Beginning
Beginning
0+00 to
9+90 to
Elevation = 42.5
Station = 0+00
9+90
12+58
DAM FILL
D /3.5CL12 \3
D/3CL1 2\3 . ::.
c.ooooo
0 .00 000
ft/ft
ft/7 t
-SECT I ON NUMBER 1.
Centerline Station 0+00
OF:IGINAL DATA:
-300. 0 / 42. 4
SECTiON NUMBER 2
400 .0 / 42 .4
· Centerline Station +20
ORIGINAL DATA:
3 0 0.0 I 3 8.6 400.0 I 38.(:
E ~CTION NUMBER 3
Cent~rline S tat lon +36
ORI GINAL DA TA:
50 .0 I ~5 .7
'!:.E.L'."1" l ON NU~'IBER 4
j _(l(·. <) / 38 r, 3
Sente r line S t a ticG •8 7
OF\IG lf\iAL DA T t''l:
.:. ' :5 o. o / 3-~· z 5 .100.0 / :::::s •. ::..
~-
3ECT I ON WJr-lB ER <.:
~·
C e~ter ]i n e Station 1.+87
0
200. :) I 4 '). 4
t
DAM FI LL (continued} 03/27/95
OfUGINAL DATA:
50.0 I 33.5
SECTION NUMBER 6
100. cr 1 34.9
Centerline Station 2+38
OF:IG it.JAL DATA:
50.0 I 22.6
SECTION NUMBER 7
15()a() / 3 1.2
Centerline St~tion 2+64
ORIGINAL DATA:
50 .0 I 22 .6
SECTION NUMBER 8
150.0 / 3 1.2
Centerline Station 3 +64
ORiGINAL DATA:
50.0 I 20.0
SECTION NUMBER 9
150.0 I 30.1
Centerl.irie Station 4+64
ORIGINAL DATA:
~·0 . 0 I 19.0 150.0 I 30 .2
SECTION NUMBER 10
Centerline Station 5+64
DRI GINAL DATA:
5 t). 0 / 20. 3 1 ~.o • o 1 2 9 . s
SECTION NUMBER 11
Centerline Station 6+64 ·
Cli-1' IG I NAL. DATA:
50.0 / 1.5.2 1 50 .0 I 2 6 .7
SECTIO N NU MB ER 1 2
Sen terlin 8 S tati8n 7+64
OP IG I f\J;~L DATA :
::;(\. 0 / ~?:2 " 3
-::JECT I ON NUt-1DER .13
Centerlin e Station 8-64
200 .0 / 35.2
200 .0 / 34.9 300.0 / 38.6
200.0 I 34 .9
2(H):(' / 35.2 300.0 ! 4 0 .4
0
200 .0 I 34.0 300 . •) I 4 0 . 7
200.0 i 34.1 ::::-O <Y. 0 I 41. ~.
200.0, 35 ,5 300J; I 4 1..4
::oo .. (i
DAM ~ILL (continued) 0 3/21 /95
OF: I G I Nf-)L DATA:
~·0 • 0 I . 1. 8 • 9 150 .0 I 2 4.8
SECTION NUMBER 14
Ce nterl in~ St~tion 9+64
ORIGINAL DATA:
;::.o. o 1 20 •. ::, 1 5 0.0 I 26 .9
S ECTION NUMBER 15 .
~en t erl ine St~tio~ 9+90
ORIGINAL DATA:
50.0 i 21.1
SECTION NUMBE R 16
Centerline Station 10+41
OfUGINAL DATA:
7 00.0 I 32.2 800 .0 I 3 0.6
SECTION NUMBE R 1 7
Cen te rline Station 11+41
ORIG INAL DATA: 0
700.0 I 39.9 800 .0 I 37.0
S EC TION NUMBE R 1 8
Center li ne Station 11+92
iJR IGINAL DATA~
7 00 .0 / 4 3 .4
o;;:IGINI~L DATA:
:::oo . 0 / .38 . 2
800 .0 I 40.6
400 .0 I 45.3
page .::..
200.0 I ~,.., ..., ·-•.L. ..... 3 00.0 I 3 9.9
200 .0 / :)0 .6 300.0 / 37.0
2(l(l , 0 / 29 • 8
·:to o. o 1 27. a
875.0 I 34.8
850 .0 / 3 8.8
Top
l-llidth
12
-" 1 " .:...
12
1.2
1 2
j'")
-~-
' ~.
1.L
1 ~2
1.2
.!.2
2
• ·' -.)
.!. .•. ::
.
""'
'";>
/ 1 -:.• ~-
!
..., ....
OH-Ver-1.4'.
Q
Designer
D~te
PLANNED
QUANTITY CALCULATIONS
prepar·e c~ for
US Department of Agriculture
St~i J. Co r1ser v~.t io n S~r vi~:e
J.:3I LLV TYNDALL
in
S AMPSON County, North Carolin a
GLENN CLIFTON
03 /27 /95
Checker
:>ate
.J ob Nt_tmber 71 0
DAM FI ~-L
** E XC AVATION ** ** FILL ** Left Right Off-CL CL Di s t Area ')olume Area Volume
ss ss ( ft) Sta ( f t ) (SqFt ) ( CLt. Yds ) (SqFt) (Cu .Yds)
' ·-'. 5 : 1 3: 1 3 60.0 0+00 0.0 1 "')
•4-
2(i o.c 40 .4
...,.. .,_, . 5: 1 3 : 1 345 .o 0+20 o .o 107 .8
0 16 0 (l ' 116 ,6 .
' ·-·. 5 : 1 .,::. : 1 7 8.0 0+36 0.0 149-. 4
51 (I .o 378. 1 ..,..
·-' . 5 : 1 3 : 1 7 8.0 0+87 o .o 127 . 5
11)0 o . 0 . 1194 .6
' ·-·. ~·: 1 3 : 1 78.0 1 +87 (l 0 3 13.4
0:< ...... ..._ 0 .0 2093.2
.. .) . ~f: 1 . .,::. : 1 143 .o 2+38 0.0 638 . 1
2 6 0 .0 2707 .6
' 5 : 1 3: 1 143 .o 2+64 0. 0 6 3 8 1 ·-·. .
.10C 0 . () 5 3 28. o:;
"::-5~ 1 --~' : 1 143 • Ci 3+6 .:J '). 0 7 7 7 4 • _,l • .J •• .
1 00 0 .. -"
• ' •• J 8279 . ., ._,
' ...... ~-) = l -~) : .1. 1.43 . 0 4+64 (1 1 (i 8 1 5 .7
100 (1 .0 11312.6
,:: .. =· : 1 .:.;. : 1 143. 0 s +t-A (l, 0 8'?'? -~ . ~·
.1.00 0 .. C> .15058 .4
. _: .... ~I: .t · .. ·-·· . ] . 143. . ~) 6 +6£1. 0 .0 1.2 00. ::::;
1.00 (; . ci .1 899/-;,. 9
.) ::i ~ .,
• _:. j! 1 .t .t-3 (i· 7+64. ;) • t) 926 . 6 . .!. .
1 00 f).<) 22998.6
. .:.) ' ~::, : 1 . .:: . 1 1.43 . () :·3+t A (l . ~ ) ' 1 ::-2 ?.'+ . . ·-·
1<X ' ,.,
n (.! :~72:2('1 . ~. ·.•
.::. t:: .1. 3 ~: 1 1·'+.:: • 0 ·~_;· ...... ::;;. i i. .. -., ') 1 0 5 0 ..2 . ·-': '·-· .
?t.. :) . 0 2825t) .. G
3 . :! ; J. ._:.: 1 1 4 3 0 9+=?0 ·) .o 1071 c . > ......
~H 0 .. C• ':"?9.1 0 .-. ..:.
7.: ! .... =, : . .s :·(;. () .1.0+4~ . o.o l>~35 3 . ·-.
l (li) (l . () 3 -:.56 :~. 8
n AM Fll.L (continued) 03 /27/95
Top Left Right Off-CL CL
--Width ss ss (ft) S.ta
12 3:1. 3.5:1 820.0 I . 11+41 .
t :~ 3;1 3 015:1 ~3 20. 0 1.1+92
12 3:1 . .:: .. 5:1 360 .0 12+58
0
Dist
(ft)
C:1 ~· ...
66
** EXCAVATION **
A r-ea
(SqFt)
0 .0
() .. (~
Volume
(Cu.Yds)
:) • (l
t) .o
** F I LL ** Area
(SqFt)
207.1
62.0
0 .0
Volume
(Cu.Yds)
318 J.6. 9
31892.7
-
._/
i.itl• ~ C'f ..... .,~
US Department of Agriculture
Soil Conservation Service
CROSS-SECTION DATA
QUANTITY CALCULATIONS
prepared for
E-t ILL.. V .TVt'.Jl.::>ALL
in
SAMPSON County, N~rth Carolina
Des igner : GLENN CLIFTON Checker
Date 03/31/95 Date
Jab NLtmber 709
*****************~*•***********************;******~~***************~***********
TEt·1PL.:, TE Df,TA:
Beginning Elevaotion = 44.5
Beginning Stat .i on = 3+45
3+4~· to 3+4~·
3+45 to 4+00
4+(H) to 5.+-00
~ • ..;...()(! to ::.+50
0
5+~:,() to 6+00
SEC TION NUMBER 1
Centerline Station 3+45
:JRTGIN~lL DATA ~
50 .0 I 35.6 10<).0 : 38 .2
500.0 I 44.4 600 .0 / 4'+. -~·
S ECT I ON r-~U r-1B E F--: ..::..
C ~nterli ne Station 4+00
CRlGI NA L JP:T ;;;
::,(} r (1 / 3~t" 1:)
500.0 I 46 .7
100 .0 / 38.0
60(:-.0 / 46.9
SEC TION NU MB E R 3
C enterli~e S t ation ~-~oo
:-='r:· .,_ C-:5 I t·I A L !)f.~ T.; ;
.:·.() ~ (i ~:.t) .. 8 ~-~)( "'~) I
~;ECT l CiN N !.lMDER <.:
-:• -: .. ,, . _: .. ; .. ·~)
PAD FILL
D l 4CL6·1-0\4
D/4CL640/4
D/4CL640/4
D/4CL640/4
D/4CU:A0/4
2(i (j. t) /
700.0 l
40.9
·44 .1
:::~)(). \) I C.· .1. • ~I
700 .0 / 47.3
:.r)i) ~ i)
300.0 I
800.0 I
0.00000
o.ooooo
0.00250
0.00250
0.00000
42.7
41.3
300 . C• I 44 • 1
800 . ;) I 44 . 7
300 . :) / 44 . b
~3(!0 . •) / 4~:., • 8
ft/ft
ft/ft
ft /ft
ft/tt
fi:/ft
lJ.OO . 0 I
8 60.0 /
4(i() .. !) I
43 •.
71""'\ • · .. :•., ..
4.:-., .
FAD FJLL. ,· cor:tinL!ed) 03131 ./95 P<=\ge 2
DPI GJN AL DATPt:
60.0 / 31 ,4 100.0 I 34.2 200.0 I 42.0 300 . !) I 4~:0 .1 400 .0 I 47.: -500 .0 / 47.9 600.0 I 48.9 700.0 I 48.9 800.0 I ··l7. 4
:3:=:CT ION NUMBEF: 5
f::E·n ter-l. ine Stat. ion 6+00
OFd GI NAL DATA:
.;S(l. (l I 32 .(> 100.0 I 3 ·'+. 5 200.0 I 42.0 :300 .0 I 4~:.. 5 400.0 I 47 .
5 t)(). <) / 48.1 t>C O .O I 49 .0 700.0 I 49.1 800.0 I 4·8 .0
--
-
OH-Yer-1.4~
PLANNED
QUANTITY CALCU~ATIONS
prepa r ed for
US Deoartment of Ag r i cultu r~
So il Con servation Servir?
B I '·-L "Y' TYNDALL
in
SAM PSON County, North Carolina
Designer : GLENN CL IFTON Checker
Date 03/31/95 Date
.J ob Number 709
***~********~*****************~*************~*****************************3 **=~
PAD FILL
...
I ** E XCAVA T I ON ** ** FILL ** Top Left Right Off-CL CL Dist I Areca. Volume Area V ol LiffiE' I
Width ss ss (ft) S ta ( ft ) I (SqFt) (Cu.Yd s ) (SqFt) (Cu .Yds )
640 4:1 4:1 120.0 3+45 o .o 1023.4
55 0.0 1660.2
640 4:1 4:1 120 .. 0 4+00 0 .0 606.6
.100 0 .0 4397 .::::
640 4:1 4:1 120.0 _5+00 0.0 871 .6
·50 0 .0 5992 .·1
6 40 4:1 4:1 120.0 5+50 0 .0 850.3
50 0 .0 7527 .:
640 4:1 4:1 120 .0 6+00 o.o 807.6
-
-·
·-
iJH-Ver-1.44
CRO SS -SECTION DAT A
QUA NTITY CALCULATIO NS
prepared f 0r
US Depa r t me n t of Agr i cultur~
Sa i l Con3er v ati~n S e r v~cE
E t I LL V ~~ V NDAL L_
i n
S A~P SON Ccunt y, North Caro l ina
De sig n er : GLE NN CLIFTON
Date 03/31 /95
.J ab Nu mb er 7 1 3
T EMP LA TE DAT A:
Begi nni n g Ele v ati o n = 44.5
Begi n ni n g S t a tion -3 +70
3 +7 0 to 3+7(;
3 +7 0 t o 4 +00
4+00 t o 5+00
5 +00 t o 5+50
::.+~·0 to 6+00
SECT IO N NUM BER 1
Cente r line Station 3+70
OR IG I NAL. DATA:
~\0 . 0 I 35 .6 1 00.0 I
5 0 0.0 / 4 4 .4 6 00. 0 . !_ 4 4 • 8
3ECT IO N NUMBER 2
Centsrline S tati o n 4+00
Qf:,O:(G rNA L DAiA ~
::.o . (l / 3 5. 0
=·{)f) • (; / 46 . 7
m:; I GINA!.. Dt~TA:
~: <)-(: /
1. 0 0 • 0 I 38 • (•
60G .O / 46 .9
:~ •=:t ·-··-·. '-~·
~)i)(; • c~ l 48 . 7·
Center-~-ir!e Sta. tior . ~+5 0
:th.·1RT t JAL U ATA :
PAD CUT
C /4 CL 6 40/4
C/4C L 64014
CI,;1-CL 6 40 14
C/4CL64014
C /4CL640/4
20:). n I
700 . () /
40. 9
44 .8
::-_ (i() • 0 I 4" 5 ' . .L .
7 00.0 I 4 7 --::-. --·
:~(~() ; -i 1~' 1 . ..... :. . ...
700 . i_) / 4 8 . 7
30(:·.
800 .
300 .
aoo .
3 0(.
8 !)(: .
Check e t-· ---------
Da t e
0 /
0 I
0 /
i) I
::l I
i) /
0 .00000 ft/ft
0 .00000 ft/f t
0.002 5 0 ftl ft
0.(H)2 5 0 ft l f t
0 • 0000 0 f f: / f ·': 0
42. 7 4 0 0.0 I
4 '-l ·:::> o \.J
44 . 1 4 :-i(l. i) ' /
44 . (
44 . 6 4 0 (;-. 0 I
~+6 .. 8
lJ3
i~ :=
L!~
PA D CU T ( continL1ed ) 03/31/9 5 page 2
60 .0 I 3 1.4 1 0 0 .0 I 34.2 200 .0 / , 42 .0 300 .0 / 45 .1 400.0 I i.l.""' , .
'::o (H) • 0 I 4 7. 0 , 6 0 0.0 I 4 8 .9 700 .0 I 48.9 8 00.0 I 47 .4 -
~3EC T I ON NUM BE R 5
Ce n te rl i ne S ta tion 6 +00
Ur; I G INA:.... DA T A~
60 .0 / 32 .0 1 00 . ()" I 34.5 200 .0 / 42.0 .3 00 . 1) / 4 5 .5 4 0 0 .0 I 4 7 .
500.0 I 4 8 .1 600 .0 I 49.0 700 .. 0 I 49 .1 800 .0 / 48 .(1 I I '
0
'.
-
-
.·
PLANNED
QUANTITY CALCULATIONS
prepared for
in
US Department of Agriculture
So i l Conservation S ervi ce
SAMPSON County, North Carolin~
Designer : GLENN CLIFTON
Date 03/31 /95
Job Number 713
"Gheck.e r
Date
********~***E**~~~••*********************~*************************'***********
PAD CUT
** EXCAVATION ** ** FILL. ** Bot Left Right Off-CL CL Dist Area Volume Are.:o. Volume
l.&.Jidth . ss ss (ft) Sta (ft) (SqFtj (Cu.Yds) (SqFt) (Cu.Yds)
640 4:1 4:1 1 2 0.0 3+7(1 59.4 0 .0
30 482 .8 0.::
640 4:1 4:1 120.0 4+00 8 09.7 o .o
100 4 113 2 .. 2 . 0 , (
64 0 4:1 4:1 1 20.(> 5+00 i~.!-23 . (; 0 0 .(1
50 f-:.938 .4 0 .(
640 4:1 4:1 120.0 5+50 1383.7 c .o
50 ·~61 1. 0 (:. (
·~40 " 4:1 4:1 120.0 6 +00 1503.6 0.0
_,·
-.;
-'
U. S. IIIPMnBf liP AGIIlaA.lWI
soU c:a... ...clan S.Vice
PLAN OF EXCAVATED WASTE STORAGE PIT
IIC·OG·40
.... 1191
NAME: (3r&.&.y £ BEGley fynOAL..I-Date: ~~ •·s )~5
county: SAM P~oo .. _.:.
Address: CJ.m 'T'an, 0 C..
I r \ ~!!!· 7J!•'
\ . \ I \ 1
,,
/
/
/
/
...... ~"' l
\
\
\
4-2. 5 . &YC. -ILU. / /.ro~
~.-... ·.r:, • •" •em• /~ _, ~~~-~--~~~~~ .,
. /1
(S. -* for 'lOla.. c:ah:ulad-) .
~
Use o~ ~acility: An."",." WA:tt& /&fATI'ilU\7 L.A~eaor"\
capacity: 87 3 1 12 ~ aiiioaa 1 'Gp 73 1 2. Pt3
SOU~:~
8eDdl llancm OA•'-•'? SieM sr._,,...,. +psaTQ? 1oo' £14sr o,::
!STA."r. .,,.. E 4 G-OO
iu'fl'MX
Bat1:am n..,. za.s
J1anULl Liquid x..v.l BleY. ~:2·21
Starac)e far DOCI&l. Precip. (+) ft.
'Ia xi JP11II Li.qgid t.vel Bl.eY. ~:2 ·a
25 yr • staDl stOrat)8 (+) .7 Ft.
crest BSW u ...
xax. nov Depth (+) -ft.
~ (+) li:·Q Ft.
Top of Dul tifrl. 4Z.S
'Btt.t.'( t 6£c"y h,nOA.L.t..
SAMPSon ~.
TYPICAL VIEW OF A ONE-STAG! LAGOON SYSTEH
42.5
NOTE: RIP-RAP, FLEXIBLE PIPE OR OTHER SUITABLE HATERIAL YILL BE PLACED AT PIPE OUTLETS TO PREVEN T EROSION OF CLAY LINER
THE CUT OFF TRENCH IS TO tE INSTALLEI UNDER THE CENTER LINE OF THE DA"
AHO EXCAVATED INTO ISC,Cl 1CH) "ATERIAL WITH A 10-12 FOOT BOTTO" AND
3:1 SlD£ SLOFES. IT IS TO BE BACKFILlED NITH (SC,Cl 1Cl) "ATERIAL IN 6 ~
LIFTS AHD NOT PLACED lN STAND1N8 WATER, COKPACTJON SHAll BE PERfOR"EO BY
A SHEEPS-fOOT ROLLER DURIN6 PLACEKENT. NATURAL RESOURCES CONSERYATIO M
SERVICE PERSONN£L MILL NEED TO INSPECT THE CUT OFF TRENCH BEFORE BACK-
fill IS STARTED. ., ' \ .
~
'"'"';'
__.
:iHE:.t:T 1 OF 2
OPERATION AND MAINTENANCE PLAN
This lagoon is designed for waste treatment (permanent storage) and
180 days of temporary ~torage. The time required for t~e planned
fluid level (permanent and temporary storage) to be reached may vary
due to site conditions, weather, flushing operations, and the amount·
of fresh water added to the s y stem.
The dEsigned temporary storage consists ci 180 days storage for:
(1) waste from animals and (2~ excess rainfall after evaporation. Also
ir,cluded is storage for the 25 year -24 hour storm for the location.
The volume of waste generated from a given number of animals will be
fairly constant throughout the year and f rom year to year, but ex~ess
rainfall will vary~fro~ year to year. The 25 year rainfall will not
be a factor to conside~ in an annual pumping cycle, but this storage
volume must always be available.
A maximum elevation is determined in each design to begin
p~mping and this is usually the otttlet i nvert o~ pipe(s) from
building(s). If the outlet pipe is not installed at the elev ation to
begin pumping, a permanent marker must be installed at this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain lagoon treatment depth.
Pumping can be started or stopped at any time between these two
elevations for operating con v enience as site conditions permit~ such as
weather, soils, crop~ and equipment in order to apply waste without
runoff or leaching.
Land application of
method of disposal.
center pivot, guns,
taken when applying
waste water is recognized as an acceptable
Metaods of application include solid se~,
and traveling gun irrigation. Care should
waste to prevent damage tc crops.
The following items are to be carpied 0 ut:
be
1. It is strongly recommended that the treatment lagoon be pre-
charged to 1/2 its capacity to prev ent e xcessive odors during
start-up. Pre-char~ing reduces tt1e concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
~cvered ~ith ef~luent at all times. w~en precharging is complete~
flush ~~ildings with recycled lagoon l iquid. F r esh water should not
be used for flushing after initial filling.
2. The ~ttached wast e utilization plan shall be followed. This
plan recommends sampling a~d testing of waste (see attachment)
before l and app li cation.
3 . Begin temporary storage pump-out of t~e lagoo~ when flu id level
r~aches the el~v atian 39.8 as m ~rk Pd by per ~a nent marker. Stop ~ump­
out ~h2n t he ~l uid le v~l reache s ~le v ation 37.4 . This temporary
s~orage, less 2 5 yr-2c hr storm, ccnta~ns 274760 cubjc +eet c~
~055202 g~llons.
--
"\,../
. ........,.
SHEET 2 OF 2
4. The recommended max1mum amount tc apply per irrigation is
one (1) inch and the recommend~d maximum application rate is 0.3
inch per hour. Refer to the 1-1aste ut.ilization plan f -or further details.
5. Keep vegetation on the embankment and areas adjacent to the
lagoon mowed annually. Vegetation should be fertilized as needed
to f!lc•.int<:<i n a v i gorous stand.
6. Repair any eroded area s or areas damaged by rodents and
es ta blish in ve getation.
7. All s urf a ce runoff is to be di v erted f rom the lagoon to stable -
o1xt lets .
~
8. Keep a minimum of 25 feet of grass vegetated buffer
waste utilization fields adjacent to peren n ial streams.
not be app l ied in open ditches. Do ~ot pump within 2 0 0
residenc~ or within 100 f e et of a well. Waste ~hall be
around
Waste will
feet of a
appl.i.ed in a
tl~2.nn e •-r :c -t to t-2 c?.ct-! •:ttf-•2r :-··r·o p er~:y ::3 f \d p t.;b l ic r·i z;t!-•t-o ·f-wa)'S.
9. The Cl e an Water Act of 1977 prohibits the discharge of
poJlutants into waters of the United States. The Department of
Environment~ Health~ and Natural Resources ~ Division of Environ-
ment~! Management~ has the respons ibility for enforc~ng this law.
0
·-
3HEET 1 OF -:>
SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS
4-----------------------------------------------~----------
FOUNDATION PREPARATION:
The foundation area of the lagoon embankm~nt and building pad sh~ll be
cleared of trees~ logs, stumps, roots~ brush~ boulders,sad and rubbish .
Satisfactory disposition will be made of all debris . The topsoil from
the lagoon and pad area should be stripped and stockpiled for use on
the dike and pad areas. After stripping, ~he foundation _area of the
lagoon embankment and building pad shall be thoroughly loosened prior
t o placing the first lift of fill material t o get a good bond.
EXSAVATION AND EARTHFILL PLACEMENT:
The completed excavation and earthfill shall conform to the lines,
gr ade s, ~nj elevations shown on the plans. Earthfill material shall
be free o f material such as sod, roots, frozen soil, stones over
6 inches in diameter, and o ther objectionable material. To the eKtent
they are suitable, e x cavated materials can be used as fill. The fill
shall be brought up in approximately horizontal layers not to exceed 9
inches in thickness when loose and prior to compaction. Each layer
will be compacted by complete coverage with the hauling and spreading
eq!Jipmen t . or standard tamping ro 11 et-or other equi valent method.
Compaction will be considered adeq ua te when fill material is observed
to consolidate to the point that settlement is not readily detectible.
NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER ,
SECTION OF¢THIS SPECIFICATION. The embankment of the lagoon shall be
installed using the more impervious materials from the reQuired
excavations. Construction of fill heights shall include ·5 percent for
settlement. Dikes over 15 feet in -height and with an impoundment
capacity of 10 acre-feet or more f a ll under the jurisdiction of the NC
Dam Safety Law. The height is defined as the difference in elevation
from the constructed height to the downstream toe of the ·dike.
Precaut i ons shall be taken during construction to prevent e x cessi v e
erosion and sedimentation.
~lNER~ THE MINIMUM REQUIRED THICKNESS SHALL BE 2.0 ·ft.
NOTE : LINERS (PARTIAL OR ~ULL) ARE REQUIRED WHEN THE ATTACHED SOILS
INVESTIGATION REPORT S ~ INDICATE S OR WHEN UNSUITABLE MATERIAL IS
ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECT ION OF THE LINER
IS INC LUD ED IN THE DESIGN WHEN LINERS ARE REQUIR~D BY THE SOILS REPORT.
When areas of unsuitable material are e~countered ~ they will be over-
excava ted below finish grade to the specified d e pth as measured
pP.rper •o:-ii.culc;~.r t G t i""H? fir,i sr' ::Jr-,:..de. The "foLmdat :i.on sha .:.J. b r~ ba~kf i l .\.ed
as s pe cifi ed to G~~d ~ with ~ 3CS a p proved materi ~l (ie-CL~SC~CH).
~~FFR TO TH E SOILS JNVESTIGA TTO N INFORMATION IN THE PLA NS FOR SPECIAL
:::.... CONS 1 D t~_P .. C; \I GN.S •
-::"
<'
·--
-
SHEET 2 OF 2
Soil liner material shall come ~rom an approved borrow area. The
minimum water content of the liner material shall be optimum moisture
content which relates to that moisture content when the soil is kneaded
in the hand it will form a ball which does not readily separate. Water
shall be added to borrow as necessary to insure proper moisture content
during placement of the liner. The moisture content of the liner
materiai shall not be l ess than optimum water content during placement.
The makimum water content relates to the soil material being too wet
far efficient use of hauling equipment and proper compaction. P roper
~ompaction of the liner includes placament in 9 inch lifts and
compacted to at least 90 percent of the maximum ASTM 0698 Dry Unit
Weight of the liner material. When smooth or hard, the previous lift
shall be scarified and moistened as needed before placement of the next
li f t .
The single most important factor affecting the overall compacted perme-
ability of a clay liner~ other than the type of clay used for the
l iner~ is the efficient construction processing of the compacted lin er .
T he sequence of equipment use and the routing of equipment in an estab-
lished pattern helps assure uniformity in the whol~ placement and
compaction process. For most clay soils, a tamping or sheepsfoot
roller is the pref~r~ble t ype of ~o mpaction equipment.
The soil liner shall be prote c ted from the discharge of wa s te outlet
pipes. This can be done by using some t y pe of energy dissipator(rocks)
o r using fle x ible outlets on waste pipes.
Alternatives to so i l liners a re s ynt hetic liners and bentonite sealant.
Wh e n these a re s pecified~ additional construction specific ation s are
in ~uded with this Construction S pe ci fication.
CU TOFF TRENCH:
A cutoff trench shall b e con struc t ed under the ··embankment a rea when
s hown on a typi c al cross s e ction in the plans.· The final d e pth of the
~uto tf trench shall be dete rm in ed by observation of the foundation
mate r ials.
1/EGETA T I ON:
Al l ~x oos e d embankment and other bare constructed a r ~as sha ll be seeded
to the p l a nn e d type o f vegeta tion as soon as possible afte r con struc-
tion ~cco rdirg to the see ding spe c if ica t ions. Topso il s hould be placed
o n a r~a s of th& ·dike and pa~ to b e s eeded . Tempo ra ry seeding or mulch
s hal l b e u s ed if t he r e c omm en ded berma n e nt veg e tat i o n ~s out o f s eason
date5 for seedin g . Permanent vegetation should be e sta b li s hed as soon
d S pcs ~;i bl8 during the ne x t p e r 1 o d o f app rov ed s eeding dates .
REMOVAL OF E XI S TING TI ~E DRA :NS
:,.Jhen ·:::.i.Lt::-.j r c;:.ins are encoLmi:.e t-ed ~ t .h e ti le w.:..ll be f·em \::J ve:d to a minimu:n
o ·f J .. !) ?e.•e t bt7y<:;-,n d t h e o utsi d8 toe of s l ope .:rf t.he dike. The t.ile
t :r-e;·1,.::h ~::;r-,;.:..1 ~. toe back.f .i lle-j a.n d c;:,mpacted w].th g ..-:.toc:t rr..=\te r··i ,;d such as
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WASTE UTILIZATION PLAN
. "·h···
RECEIVED I DENR I DWQ
AQUIFI=R'PR()TFrnnN ~F.CTION
MAY 15 2009
Prodticet~---~:~illy Tyndall
Name o.f '·Fara~:Tyndail & Son.· ~·. County : Sa:aa:m..:p~~~o~n~~~~==~--.
RECEI\IEO Location~---~:6431 US421 N
Clinton NC 28328
Phone--------·:.910-596-0334
Type Oper·at,.i 'on-------------: Feed-Fin
Number o£ Animal---------~-: 5880
Storage Structure----------:Anaerobic Lagoon
Method o£ application------:Irrigation
JUL 02 mt
Amount o£ waste produced per year--------~------: 11172 tons/year
Amount o£ plant available N <PAN> produced/year-: 13524 lbs./year
The waste £rom your animal facility must be land applied at a
specified rate to prevent pollution o£ surface water and/or
groundwater. The plant nutrients in the aniaal waste should be use
to reduce the amount of commercial fertilizer required £or the
crops in the .£ields where the waste is to .be applied.
This waste utilization plan ·uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle.
Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields o£ the crop to be
grown.
Several £actors are iaportant in i~plementing your waste
utilization plan in order to maximize the fertilizer value of the
waste and ··to ensure that it is applied in an environmentally safe
manner:
1. Alw~ys apply waste based on the needs o£ the crop to be grown
and ,the nutrient content o£ the waste. Do not apply more
ni.trogen than the crop can utilize.
2. Soil types are important as they have .'di:f£erent in:filtration
rates. leaching potentials. cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be .applied to land eroding at·more
than 5 tons per· acre' per year. Waste ~ay be applied to land
eroding at.5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate :filter
strips are established.
4. Do not apply waste on saturated soils, when it is raining·, or
when the surface is :frozen. Either o:f these conditions may
in r·uno:f£ to tbe surface waters which is not allowed under owe
regulations.
5. Wind c6ndltions should also be considered to avoild dr~:ft and
dawnwin·d odor problE!!as.
6. To ~a~imize the value ·a£ the nutrients for crop production and
to reduce the potenti~l .. £or pollution, the waste should be
applied to a growing ·crop or applied not more than 30 days
prior .. to planting a c .rop or £orages breaking doraancy.
~njecting the waste 6r disking will conserve nutri~~ts and
. reduce 'odctr pr·oblems.
This plan is based on the waste application method .. shown abov·e .• I£
you choose to change Jllethoda in the future, you need .to revise ·
this plan. Nutrient levels for di££erent application methods are
not the saJae.
The esti•ated acres needed to apply the animal waste is ·based on
typical nutrient content :for this type o£ £acility. Acreage
requirements should be based on the waste analysis report £rom
your waste manageMent £ac~~ity. In some cases you may want to have
..
....
~ . . ' .
....... . ... '
.·
.. , ..
. Tyndall S. Son Page 2
plant analysis made. which could allow additional waste to be
applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content
and the crop type. Lime must b~ applied to maintain pH in the
optimum range for specific crop production.
This waste utilization plan. if carried out, meets the
requirements £or compliance with 15A NCAC 2H .0217 adopted by the
Env ironm·ental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract Field Soil
Type
Cr·op
Code
Yield Lbs. N
/Acre /Unit
Acres Lbs. N Month to
Used Apply No. No.
=====
10816
10817
10816
10817
10818
10818
10818
10818
10818
10818
10818
10818
ALL
----------======
1 WaB
2 WaB
3 WaB
4 WaB
5 BoB
G MaC
7 MaC
8A&B MaC
9 MaC
10 MaC
11 MaC
12 MaC
1 -12 MaC,WaB
----------
c
c
c
c
c
c
c
c
c
c
c
c
K
=====
N/A
5.5
5.5
C' c J • ..J
5.5
4.5
6.0
6.0
6.0
6.0
6.0
6.0
6.0
-----------
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
Total
----------
5.14
4.48
4.48
3.40
3.38
3.56
1.96
2.28
4.12
2.11
4.22
2.20
"Jt41.33
===== ------------
1414 MAR-OCT
1232 MAR-OCT
1232 MAR -OCT
935 MAR -OCT
761 MAR-OCT
1068 MAR-OCT
588 MAR -OCT
684 MAR-OCT
1236 MAR -OCT
633 MAR-OCT
1266 MAR-OCT
660 MAR-OCT
2067 SEP-MAY
41.33 13775
Available Nitrogen <includes commercial) 13524
Surplus Or Deficit -251
Crop codes: Crop-unit
:::==================
A=Barley-bu .
B =Bermudagrass<graze>-tons
C=Ber~udagrass<hay)-tons
D=Corn<grain>-bu.
E=Corn<silage>-tons
F =Cotton-lbs. lint
G=Fescue<graze>-tons
H=Fescue<hay)-tons
I =Oats -bu.
J ==Rye-bu.
K=Small grain<graze)-acre
L =Small grain<hay>-acre
M=Sorghum<grain)-cwt.
W=Wheat-bu.
Y=Fescue(pasture>-tons
Z==SBDC Soybeans DC -bu.
Applying the above amount o£ waste is a big job. You should plan
ti~e a n d h a ve appropriate equipment to apply the waste in a timely
rAanne r .
TyndaLL & :;)on ..
The applicator is cautioned that P and K may be over applied while
meeting the N requir·ements. In the :future, regulations may require
:farmers in some parts o£ North Caroline to have a nutrient
111enagement plan that addresses all nutrients. This plan only
addresses nitrogen.
In interplanted :fields (i.e. small grain, etc, interseeded in
bermudagrass>, :forage must be removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when they reach a
height o:f six to nine inches. Cattle should be removed when plants
ar·e grazed to a height o£ £our inches. In fields wher·e saall grain
etc, is to be r ·eaoved :for hay or silage, care should be exercised
not to to let small grain to reach 111aturity, especially late in
the season (i.e. April or May>. Shading may result i£ small grain
gets too high and this will de:finitely interfere with stand o:f
bermudagrass. This loss o:f stand will result in reduced yields and
less nitrogen being utilized. Rather than cutting small grain :for
hay or silage just be:fore heading as is the normal situation, you
are encouraged to cut the small grain earlier. Vou .may want to
consider harvesting hay or silage two to three times during the
season, depending on time small grain is planted in the £all.
The ideal time to interplant small grain, etc, is late September
or early October. Drilling is recommended over broadcasting.
Bermudagr·ass should be gr·azed or mowed to a height o:f about two
inches before drilling :for beet results.
Caution must be exercised in grazing or haying summer annuals
under stressed conditione. Nitrate poisoning may occur in
livestock. Sampling £orage or hay :for nitrate levels is
recqwuaended.
Acres shown in the tables are considered to be the usable acres
excluding required bu££ers , :filter strips along ditches, odd
areas unable to be irrigated, and perimeter areas not receiving
:full application rates due to equipment limitations. Actual total
acres in the field listed aay, and 'moat likely will be, more than
the acres shown in the tables.
See attached ~ap showing the :fields to be used £or the utilization
o:f animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provision £or periodic
land application o£ sludge at agronomic rates. The sludge will be
nutr i ent rich and will require precautionary measures to prevent
over application o:f nutrients or other elements. Your production
f a cility will produce approximately 2117 lbs. o£ plant available
nitro gen per year in the sludge.
If you re~ove sludge every 5 years, you will have approximately
10584 lbe. of PAN to utilize. assuming you apply this PAN to
hybrid ber111udagraas hayland at the rate o£ 300 lba. of nitrogen
per acre, you will need 35 acres o:f land. I£ you apply the
s ludg e to c orn at the rate o:f 125 lbs. o:f nitrogen per acre, you
will need 85 a cres o:f land. Please be aware that these are
only estimates o:f the PAN and land needed. Actual requirements
could vary by 25~ depe nding on your sludge waste analysi s, soil
types , reali s ti c yi e lds, and a ppl i cation me t h o ds.
.. ~
Tyndall & Son Page 4
APPLICAT-ION OF WASTE BV IRRIGATION
The irrigation application rat~ should not e~ceed the intake rate
o£ the soil at the time of irrigation such that runo££ or pending
occurs. This rate is li~ited by initial soil moisture content,
soil structure, soil texture, water droplet size, and organic
solids. The application amount should not ex~eed the available
water holding capacity o£ the soil at the time o£ irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs o£ the crop.
I£ surface irrigation is the method o£ land application for this
plan, it is the responsibility o£ the producer and irrigation
designer to ensure that an irrigation system is installed to
properly irrigate the acres shown in tables. Failure to apply the
reco~mended rates and amounts o£ nitrogen shown in the table may
make ·this plan invalid.
The following table is provided as a guide for establishing
application rates and amounts.
Tract Field Soil Crop Applic Applic IRR-2
No. No. Type Rate Amount PAN
<in/hr> <in<s>> LBS/AC
------------------------====== ====== ------------------ ------
------------
10816 1 WaB c 0.6 1.0 275
10817 2 WaB c 0.6 1.0 275
10816 3 WaB c 0.6 1.0 275
10817 4 WaB c 0.6 1.0 275
10818 5 BoB c 0.6 1.0 225
10818 6 MaC c 0.6 1.0 300
10818 7 MaC c 0.6 1.0 300
10818 8 MaC c 0.6 1.0 300
10818 .. 9 MaC c 0.6 1.0 300
10818 .10 MaC c 0.6 1.0 300
10818 li MaC c 0.6 1.0 300
10818 12 MaC c 0.6 1.0 300
ALL 1-12 MaC,WaB K 0.6 1.0 ~ s-o
Thie is the aaximum application amount allowed £or the soil
assu•ing the amount of nitrogen allowed £or the crop is not over
applied. In many situations the application aaount shown cannot be
applied because o£ the nitrogen li~itation. The ~axi~u~
application amount shown can be applied under opti~um soil
conditions .
1';)/i,;:
I I -:-.J. .f'-o'-j
Tyndall & Son Page 5
Your £acility is designed £or 180 days o£ temporary storage and
the temporary storage must be removed on the average o£ once every
6 months. In no instances should the volume o£ the waste be stored
in your structure be within the 25 year 24 hour storm storage or
one £oot o£ £reeboard except in the event o£ the 25 year 24 hour
ator·m.
It is ~he responsibility o£ the producer and waste applicator to
ensure that the spreader· equip111ent is operated properly to apply
the correct rates to the acres shown in the tables. Failure to
apply the recommended rates and amounts o£ nitrogen shown in the
~ables ~ay make this plan invalid.
Call your technical specialist a£ter you receive the waste
analysis report £or assistance in determining the amount o£ waste
per acre and the proper application rate prior to applying the
waate.
NARRATIVE OF OPERATION
f1A_ R., lyN'Of'-'-PLANS 7P £,e;:az.e Cov-'S eAI 7HE otiE~SEEA?"D eyE
~E~o1NIAI6 11./ l:t:To&rlt AI\~ 1-XtHDtul~ (J.IE/fl! 8y IHJ4e_cu 3 I
.. ~
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name o£ Farm: Tyndall & Son
Owner/Manager Agreement
I <we> underetand and will £allow and implement the speci£ications
and the operation and maintenance procedures established ~n the
approved animal waste utilization plan £or the £ara named above. I
<we> know that any expansion to the existing design capacity o£
the waste treatment and storage system or construction o£ new
facilities will require a new certification to be submitted to the
North Carolina Division o£ Water Quality <NCDWC> be£ore the new
animals are stocked. I <we) also understand that there must be no
discharge o£ animal waste £rom this system to the surface waters
o£ the state £roa a atorm eve nt less severe than the 25-yearr 24-
hour storm. The approved plan will be filed on -site at the £arm
o££ice and at the o££ice o£ the local Soil and Water Conservation
District and will be available £or review by NCDWC upon request.
Name o£ Facility Owner:
(Please print)
Billy Tyndall
Signature: ~J..Q ff.cl!!f J;t:)..c//IJL
Name o£ Manager(!£ different £rom owner>:
Signa lure: --~fk,_'?Qra,..·...,.""'L........._~4~L,....,..JJa..._=-------'Date: z;,1~ 11-tJ?,
Na~e o£ Person Preparing Plan:
<Please print:>
A££iliation: Prestage Farms, Inc.
Address: P 0 Box 438
Clinton NC 28329
Signature: J.J.b.~ [:._
G. Glenn Cli£ton
Phone: [phone]
Ext. 2 49
Date: ___ 2~~-~-'~l_o_~ ____ __
~ .
·-
Wettable Acres Determination Certification
Name of Facility: flfll D•'-'-; S. J
Owner(s) Name: BILLy Ty.JOA&..L
Mailing Address:· (tl-31 lJ S 42. \ N
FaeilicyNumber.· g-r-;; '-'S
Phone No~O -59§,.-0 331-
e(.aJ~J'To., H(. 2.8 ')1.8
By signing this form. the facility owner and Technical Specialist acknowledge the completion of the
Wettable Acres Detennination. All necessary Wettable Acre Determination Field Data Sheets and
calculations were complered to conduct a Wettable Acre Determination. The facility's Waste
Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all
worksheets, calculations, and other Wettable Acres Detennination documents, along with the
applicable Waste Utilization Plan and Wettable Acre Determination Certification will be flied with
the local Soil and Water Conservation District. A copy will also be kept on site with the Certified
Animal Waste Management Plan. Any future modifications must be approved by a technical
specialist and filed with the Soil and Water Conservation District prior to implementation. If any
modifications to rhe existing irrigation system or any new irrigation equipment was required to
adequately address the waste management needs of this facility, an Irrigation Specialist or.
Professional Engineer has certified the design and installation below.
Technical Specialist Name: '· GL£~1J Ct..t ~-~~~
Technical Specialist Signature: ¢\. ~ % r:-._
Date: · ..£-/1-0&
Date: _____ _
If as.mted by au Irrigation Spedalist or Professional Engineer please read and sign below:
Animal waste application equipment has been designed or modified to apply waste as necessary to
aCcommodate the waste management plan and according to NRCS Standards. Animal waste
application equipment has been installed according to NRCS Standards and is ready for use .
.. /
hrigation Specialist/PE Name: ___________________ ,....-__ _
~gatiQ~:~~;~:~~~ ~~~:--'----~------....,.--,.---~0:-__,.,---__.,...
. -·-. ·--::r --•J:-
0 • • .J,,o •• ,.. -· •• .:_-_ -. *
.. .. ~ ···-. -..
Submit this rorm tel:
·A~:·.-sdnya·-4~, ·
N.P~~~~i!f.o~liaqc~Up~t
'' Pl~.1on o~aterQu&W~::!:r
· i6.17.Mail Service Conter. ·
~~i8b~· N-c 'i7699~t6 ~~
. '; ~. . . . ' ~-·-.t
· ... :
e ~ .. -..... -..•.....
i
I
1.-.(@.·-···-·--· .............. . .,. ····~· .................. .
\.
. . . . ... . ._• .::
-
Hard Hose Traveling Gun System
FIELD DATA SHEET*
1. Make and model number AMAAIOA$ ~U!FS fle:ex./?!IIH Alt>'M:!PT
2. Hose length 9'85 [feet) and hose inside diameter (ID) .:3 ·[inch)
3. Gun make a.~d model number ____________________ _
4. Gun nozzle size /.18 [mch], -----'ring orifice, _____ taper bore orifice.
5 . Gun arc angle lib [degrees] ··
6.
7.
.8.
**9.
**10.
•*11.
•*12.
"'*13.
**14.
"'*15.
"'*16.
I•S' Travel lane spacing t9P' [feet]. Indicate whether X uniform, random.
Number of exterior hydrants q . Number of interior hydrants ----'3 __
I
Gun wetted di2.Illeter .2SD [feet]. __l!;_ measured, based on gun chart.
Gun pressure bO [psi]. observed at working gauge,
x determined from gun charts. calculated (show calculations)
Operating pressure at hose reel psi]. observed at working gauge,
--'-_provided by owner. ·
Supply line size [mch] (from pump to last hydrant).
Supply line l~,gth feet (maximum pumping distance).
Supply line type PVC. aluminum.
Pump make md model number
Pump capa.ci!J. [gpm].
Engmernmkeandmodelnwmher __________________________ ~
or
Electric motor horsepower and rpm ___ _.[hp] ____ · ..L[.rpm]
Note: It is strongly recommended that operating pressure at the reel and gun wetted
diameter be iield determined.
Locate each hyd.-ant on 2. copy of the map. Indicate the ~"1 and stop of the sprinkler cart
for each travel lane and show distance traveled. Show the location of the supply line .·
Irrigated acres will be determined by travel lane
Optional da!z, furnish where possible.
••• Information furnished by
and/or
Signa~ of Own:; or Facility lL-pres=ntative
PriDt=d name ofTe:-bni::al Spe=ialist
Date ~------------------------Date 2-JJt/ o~ ,
••• I ..
---
. . ........ . ·-
land owner:
Irrigation System
Designation:
Wetted Diameter:
Spacing:
Hydrant Layout:
Pull Lane
Number s~··H
1 190
2 190
3 190
4 190
5 Single
6 Single
7 s~
8A 165
88 165
9 165
10 165
11 165
12 165
Hard Hose Traveling Gun System
Billy Tyndall (Tyndall & Son) Facility Number: 82-615
X
250
190
X
Pull
Length
915
915
915
570
565
600
290
340
405
760
1000
1000
310
Existing Irrigation System
feet 250
76%
feet 165
feet
feet
____ New/Expanding
Irrigation System
66%
Multiple Hydrants ____ Single Hydrant
location Start Stop Total
Extllnt Middle End End Acres
Ext 4.62 0.52 5.14
lnt 4.00 0.48 4.48
lnt 4.00 0.48 4.48
lnt 2.88 0.52 3.40
Single 2.92 0.46 3.38
Single 3.10 0.46 3.56
Single 1.50 0.46 1.96
lnt 1.29 0.22 1.51
Ext 0.77 0.77
Ext 3.62 0.50 4.12
Ext 1.89 0.22 2.11
lnt 3.79 0.43 4.22
Ext 1.48 0.50 0.22 220
Total 41.33
Computed By: G. Glenn Clifton
Jl~ .. ~w.
-,• I •
,.,;i .... ., •
IRRIGATION SYSTEM PARAMETERS
land Owner:
Address:
Billy Tyndall (Tyndall & Son) Date: 2/6/02 ~~~1~U~S4~2~1~N~~~~-------------
Telephone:
Clinton NC 28328 Facility No. 82-615 ~9~1~~59~~~3~34~~-----------------
County: Sampson
TABLE 1 -Field Specifications
Maximum
Maximum Maximum Application
Field No. Usable Application per Irrigation
and/or Size of Slope Rate Cycle
Pull No. Field SoU Type (%} Crop(s) (inlhr} (inches)
1 5.14 WaS ~ CB-Hay, overseed 0.6 1.0
2 4.48 WaB ~ CB-Hay, overseed 0.6 1.0
3 4.48 WaB ~ CB-Hay, overseed 0.6 1.0
4 3 .40 WaS 0-6 CB-Hay, overseed 0.6 1.0
5 3.38 BoB ~ CB-Hay, overseed 0.6 1.0
6 3.56 WaB ~ CB-Hay, overseed 0.6 1.0
7 1.96 MaC 0-6 CB-Hay, overseed 0.6 1.0
8A 1.51 MaC 0-6 CB-Hay, overseed 0.6 0 .6
88 0.77 MaC 0-6 CB-Hay, overseed 0.6 0.6
9 4.12 MaC 0-6 CB-Hay, overseed 0.6 1.0
10 2.11 MaC 0-6 CB-_~. overseed 0 .6 1.0
11 4.22 MaC ~ CIHiaY. overseed 0 .6 1.0
12 220 MaC ~ CB-Hay, overseed 0.6 1.0
41.33
Computed By: G. Glenn Clifton
1/'-. "\.:y. , .,
State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
Animal Feeding Operations Permit Application Form
(l'HIS FORM MAY BE PHOTOCO L)
Innovative Animal Waste Permit
1. GENERAL INFORMATION:
1.1 Facility name: Tyndall Hog & Chicken Farm, Inc.
DEMI-FA'1ETTEW.LE f(1llONAJ.. omCE .__.;.;._------.,~cEIVED I OENR I DWQ
AOUIFF.RPRnTFr.TION SECTION 1.2 Print Land Owner's name: William and Becky Tyndall
1.3 Mailing address : 333 Cedar Lake Lane
City, State: Clinton, NC
Telephone number (include area code): ( 910 )990 -4504
1.4 Physical address: Renfrow Road
City, State: Clinton. NC
Telephone nmnber (include area code): ( 9 I 0 ) 564 -4870
1.5 County where facility is located: Sampson
MAY 15 Z009
Zip: 28328
~. " .. · .. -... -· ..... ~-.. , .... ~
Zip: 28328
1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): Travel south on US421 N from
Hickory Grove Road to Church Road Turn left on Church Rd. and travel approx. 2 miles. Turn right on Keener Road. Bear
left on Bass Town Road. Tum right on Renfrow Road and continue straight into fium.
I . 7 Farm Manager's name (if different from Land Owner): Jason Lee Tyndall
1.8 Lessee's I Integrator's name (if applicable; circle which type is listed): Prestage Fanns
1.9 Facility's original start-up date: 1992 Date(s) of facility expansion(s) (if applicable): N/A
2. OPERATION INFORMATION:
2.1 Facility number: 82-t>lS
2.2 Operation Description:
Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the waste
management structures were designed.
Tvoe of Swine
0 Wean to Feeder
r8l Feeder to finish
0 Farrow to Wean (# sow)
No. of Animals Type of Poultry No. of Animals
0 Layer
5880 0 Non-Layer
0Turkey
0 Farrow to Feeder (# sow) __ 0 Turkey Poults
0 Farrow to Finish (# sow) __
0 Wean to Finish (#sow)
0 Gilts
0 Boar/Stud
Type of Cattle No. of Animals
0 Beef Brood Cow
0 Beef Feeder
0 Beef Stocker Calf
0 Dairy Calf
0 Dairy Heifer
0DryCow
0Milk:Cow
D Other Type of L ivestock on the fimn: __ No. of Animals:
FORM: AWO.IAWMS 10127/06 Page 1 ofS
'~ \
2.3 Acreage cleared and available for appJicatjon (excluding aU required buffers and areas not covered by the application
system): 41.33 Required Acreage (as listed in tbe CA WMP): 41.33
2.4 Number of lagoons: I Total~ (cubic feet): 1,167,312 Required Capacity (cubic feet): __
Nmnber of Storage Ponds: __ Total Capacity (cubic feet): __ Required Capacity (cubic feet): __
2 .5 Are subsurfate drains pn:sent within 100' of any ofdac appliadioo fields? YES or tfi9> (circle one)
2.6 Are subsurface draios present in the vicinity or under1he waste nmnaganellt sys«m? YES or~ (circle one)
2.7 Does this facility meet aU apptable sitiDg requircmculs? @ or NO. (cin:le one)
3. REQUIRED ITEMS CHECKLIST:
Please indicate tbat you bave included the following required items by signing your initials in the space provided next to each
item.. .
3.1 One completed and signed original and two copies of the appUcation for bmovative Animal
Waste Management System Application Form
3.2 Three copies of 8 general location map indicating the location of the animal waste facilities and
field locations wbete anima) waste is land applied and a county roed map with the location of the
facility indicated;
3.3 Three copies of the c:utire Certified Aoimal W-.e Management Plan {CA WMP). If the filcility
does not bave 8 CA WMP, it must be completed prior to submittal of a permit applic::atioo for
animal waste operatious.
3.4 Three copies of a detailed D8JJ'IItive of tbe lnoovative Animal Waste Mamtgc:meot System
3.5 Thft,e copies or an eoginCeriog documems. including. but not limimd to, adcuJatioos. equipment
specifications. plan and profile drawings to scale. consb'uc:tioo materials. supporting equations or
justifications
Almlic:ants Initials /war
/W[lr'
~ wt1f
v wA:(
The CA WMP mast inc: tude the following components. Some of these componmb may not have bun required at ~time
the facility war cet1ifte(J but should be added to the CAWMP for permitting J1f111J0$es:
3.3.1 The Watc Utilizatioo Plan {WUP) most include the 81110U11t ofPimt Available Nitrogen {PAN) produced and
utilized by tbe facility
3 .3 .2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection. etc.)
3 .3.3 A map of every field used for land application
3 .3 .4 The soil series present on every land application field
3.3.5 The crops grown on every land application field
3 .3.6 The Realistic Yield Expc;datioo {RYE) fur CM:1Y aop shown in tbe WUP
3.3.7 1be PAN applied to every land appliadion field
3 .3 .8 The waste lq)plication wiDdows for every crop utilized in the WUP .
3 .3 .9 The required NRCS Standard specifications
3.3.10 A site schematic
3.3 .11 Emergency Ac:tion Plan
3.3.12 Insect Control Cbecldist with daoseo best management practices noted
3 .3. J3 Odor Control Cbecklist with cbosen best managbnem practices noted
3.3.14 Mortality Control Checklist with the selected method noted
3 .3 .15 Lagoon/storage pond capacity documemation ( desigo. calculations, etc.); please be sure to include any site
evaluations, wetland determioations, or hazard classifications that may be applicable to your facility
3 .3 .16 Operation and Maintenance Plan
FORM: AWO-IA WMS 5/12106 Page2 of5
·') . . ..
s.
RECEIVED I DENR f DWQ
AOUIFI=R'PRI)TFr.Tf()N ~F.CTION
MAY 15 Z009
If your CA WMP includes any compoueuts not shown on this list, please include the additional components with your
submittal (Couaposting, w&* ~etc.)
A TION: (c:ompldc oa1y if diffcft:at tnm die 1.-d Owocr>
1HE COMPLETED APPLICATION PACKAGE. INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS?
SHOULD BE SENT TO TilE FOLWWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
AQUHERPRO~ONS~ON
ANIMAL FEEDING OPERA DONS UNIT
1636 MAIL SERVICE CENTER
RALEIGH, NORTH CAROLINA 27699-1636
TELEPHONE NUMBER: (919) 733--3221
FAX NUMBER: [phone]
FORM: AWO-IA WMS Slt2106 Page3of5
')pr ?.8 09 08 :08a Dr C Ra~ Campbell
6. SURFACE WATER CLASSIFICATION:
919 851 5751
RECEIVED 1 DENR I D AOUI~J::R ·PRm~r.rtrw .~F.~~ON
MAY 15 2009.
.. ,.-.:;~
p.2
This form must be completed by the appropriate DWQ regional office and included as a part of the
project submittal information.
INSTRUCTIONS TO NC PROFESSIONALS:
The classification of the downslope sUI"fuce waters (the surface waters mat any overflow from tile facility would flow toward) in
which this animal waste management system will be operated must be determined by the appropriate DWQ regional office.
Therefore. you are required, prior to submittal of lhe application package, to submit this form, with items 1 through 6
completed, to the appropriate Division of Water Qua1ity Regional Aquifer Protection Supervisor (see page 6 of 1 0). At a
minimum, you must include an 8.5" by 11• copy of the portion of a 7.5 minute USGS Topographic Map which shows the
location of this animal waste application system and tht: do"nslope surface water.; in which they will be located. Identify the
closest downslope surface waters on the attached map copy. Once tbe regional office bas completed the classificatioo,
reincorporate this completed page and the topognpbic map ioto the complete application form aod submit the
application package.
6 .1 Farm Name: Tyndall Hog & Chicken Fann, Inc.
6.2 Name & complete address of engineering f1nt1: __
Telephone number. ( __ ) __ -__ ./"") \ ,...._ ~
6.3 Name of closest downslope surface waters :___&,-~~
6 .4 Counry(ies) where the animal waste management system and surface waters arc located Sampson
6.5 Map name and date: __
6 .6 NC Professional's Seal (If appropriate), Signature, and Date:
TO: REGIONAL AQUIFER PROTECTION SUPERVISOR
Please provide me with the classification of the watershed where this animal waste management facility will be or has been
constructed or field located, as ide~~~0
Name of surface waters~-~~:£11F'\C. ---------
Classification (as established by the Env ironmental Management Commission}:__,C"'-· ... --=-"S ..... ..,,.s ________ _
~oposed classi~cation. if applica:qble: t ~ rt-/
Signature of regtonal office perso ~ ~~-\tt_ Date: ~ 4J e.
(All attachments must be signed)
FORM: AWO-IAWMS 5/12/06 Page 4 of5
DMSION OF WATER QUALITY REGIONAL OFFICES (18186)
Asheville Regional APS Supervisor
2090 U.S. Highway 70
Swannanoa. NC 28778
[phone]
Fax [phone]
Avery
Buncombe
Burke
Caldwell
Olerokce
Clay
Graham
Haywood
Henderson
Jaason
Macon
Madison
McDowell
MitcbeU
Polk
Rutherford
Swain
Transylvania
Yancey
Fayetteville Regional APS Supervisor
22S Green Street. Suite 714
Faye.uevillc. NC 28301-5094
(910) 43J.3300
Fax [phone]
Anson
Bladen
Cumberland
Harnett
Hoke
Montgomery
Moore
Richmond
Robeson
Sampson
Sootbmd
Winston-Salem Regional APS Supervisor
585 Waugbtown Street
Winston-Salem, NC 27107
(336) 77 I -5000
Fax [phone]
Alamance
Alleghany
Ashe
CasweU
Davidson
Davie
FOB)'th
Guilford
Rockingham
Randolph
Stokes
Surry
Watauga
Wilkes
Yadkin
FORM: AWO-IA WMS 5/12/86
Wasbingroo Regional APS Supervisor
943 Washington Square Mall ·
WasbiDgton, NC 27889
[phone]
fax [phone]
Beaufort
Bertie
Camden
Oaowan
C111VCD
CUrrituck
Dare
Gates
Greene
Hertford
Hyde
Iones
Lenoir
Martin
Pamlioo
Pasquotank
Perquimans
Pitt
Tyrell
Washington
Wayne
Mooresville Regional APS Supervisor
610 East Center Avenue
Mooresville, NC 28115
[phone]
Fax [phone]
Alexander
Cabarrus
Catawba
Cleveland
Gaston
Iredell
Lincoln
Mecklenburg
Rowan
Stanly
Union
Raleigh .RcgionaJ APS Supervisor
1628 Mail Service Center
Raleigh, NC 27699-1628
[phone]
Fax [phone]
Chatham Nash
Durham Northamptoo
Edgecombe Orange
Franklin Person
Granville Vance
Halifax Wake
Johnston Warren
Lee Wilson
Wilmington Region APS Supervisor
127 Cardinal Drive Extension
Wilmington, NC 28405-3845
[phone]
Fax {910) JS0-2004
Bnmswic:k New Hanover
Carteret Onslow
Cohonbus Pender
Duplin
Page 5 of5
Narrative of Innovative Swine Waste Treat r:e:':n:;:"jtr1ft;:t;Eii:i'Ei\l
TyndaU Hog & Chicken Farm, In
The Super Soil innovative waste treatment technology will be instal'f'H:m!
Chicken Farm, Inc. Major components of the system were tested in ~~,iri;~~mr-Fi'Piiir-­
Foods Project and follow-up Second Generation Project and include solids removal,
nitrogen removal, and phosphorus removal. Solids will be removed to a regional
composting facility at 484 Hickory Grove Road, Clinton, NC 28328. Super Soil Systems
USA, Inc. will take responsibility for the solids and their proper disposal.
The existing lagoon will serve as a reservoir for treated water storage and will be cleaned
up over time. Treated water will be used to refill the waste collection pits. Water in excess
of this requirement will be applied as irrigation water containing low amounts of nutrients
not to exceed crop requirement. Nitrogen and phosphorus loadings for the farm are
expected to be reduced by more than 90 %. Copper and zinc loadings for the farm are
expected to be reduced by more than 95%.
Waste Removal System
The existing waste removal system will be modified to collect wastewater directly from the
collection pits and divert it to the EST treatment system. A lift station will be installed to
lift the wastewater from the collection pit to the homogenization tank. All treatment
components will have emergency overflows to the existing lagoon.
Solids Removal Technology
The solids removal system will be installed along with other components of the treatment
system in front of the production complex . Solids removal will consist of a Homogenization
Tank, a Solids Removal Bldg. and equipment, and a Separated Water Storage Tank. The
solids removal system will operate approximately 20 hours daily. Separated water will be
stored for soluble nitrogen, and subsequently, soluble phosphorus removal . Both the
homogenization and separated water storage tanks will have overflows to the existing
lagoon.
Nitrogen Removal Technology
The nitrogen removal system will be installed along with other components of the
treatment system in front of the production complex. Nitrogen removal will consist of a de-
nitrification tank with mixer, a nitrification tank with an aeration system, a recycling
pump for controlling residence time in the nitrogen removal system, and a settling tank for
collection, recirculation, and removal of excess sludge to the homogenization tank.
Pbospboms Removal Technology
The phosphorus removal system will be installed along with other components of the
treatment system in front of the production complex. Phosphorus Removal will consist of
an injecting/mixing tank for lime, and a settling tank for collecting and removing the
phosphorus sludge. The P-sludge will be dewatered for direct removal or returned to the
homogenization tank where it will be removed with the solids and transferred to the solids
processing facility for conversion to value-added products.
1
I I ~
Clean· Water Storage
A clean-water storage tank will be used to temporarily store water for cleaning production
houses and refilling waste collection pits. Excess water will be treated to remove
phosphorus and sterilized before it drains to the existing lagoon for storage and subsequent
crop irrigation.
Treatment Sequence
Waste collection pits for each of the 8 production barns will be emptied weekly. Waste
water from the barns will be pumped to the homogenization tank where it will be stored
and mixed thoroughly. The homogenization tank will be designed to hold wastewater
expected from 4-6 barns.
The solids removal unit will be designed to run unattended for 20 hrs per day. After
completing this cycle, the unit will be cleaned and serviced by a technician as required to
ensure good i>erformance. Processed wastewater will be placed in the separated water
holding tank where it is pumped at a continuous rate to the de-nitrification tank. Nitrate
nitrogen in the wastewater will be quickly converted to N2 gas and released to the
atmosphere. The water then flows by gravity to the oxygen rich nitrification tank where
ammonium in the water is converted by aerobic bacteria to nitrate-nitrogen. The
wastewater is cycled several times between the de-nitrification and nitrification tanks until
remaining nitrogen is at the desired level. At that point, the water flows by gravity to the
settling tank where sludge settles to the bottom of the cone-bottom tank. A portion of the
sludge is returned to the de-nitrification tank as an energy source for continued conversion
of nitrate to N2 gas by anaerobic bacteria. Excess sludge is pumped to the homogenization
tank and removed from the farm with the solids.
After nitrogen removal, the e:ftluent travels by gravity to the clean-water holding tank
where it is stored until needed to refill wastewater collection pits. Excess water is processed
through the P-removal unit to remove phosphorus and sterilize the water before release to
the lagoon. Water is pumped from the clean-water storage tank at a set rate while calcium
hydroxide is metered at just the right volume to cause an increase in pH to 9.5 . After
mixing, soluble phosphorus precipitates to the bottom of the cone-bottom tank as calcium
phosphate sludge. The P sludge collected in the P-settling tank is dewatered or pumped to
the homogenization tank where it is removed with solids from the farm.
Controls for the treatment system include manual settings for pump flow rates and
direction. Floats with redundant backups will be used to activate pumps where needed.
After the system is calibrated and settings are identified to achieve desired results, changes
will only be made in response to conditions in the treatment system.
2
. .
Nutrient Removal Estimates
On-Farm Treatment System
Approximately 50% of the nitrogen, 75% of the phosphate, and 98% of the copper and
zinc generated in animal production are removed from the farm with the solids. An
additional42% of the nitrogen and 19% ofthe phosphate are removed during further
treatment of the remaining eftluent. In summary, the removal efficiencies below are
achieved with the treatment system.
Parameter
Total Suspended Solids
Volatile Suspended Solids
COD
BOD
TKN
Ammonia-N
Total Nitrogen
Total Phosphorus
Copper
Zinc
Odor
Pathogens
Removal Efficiency
97.7%
92 .1
97.0
99.6
96.1
97.3
91.9
94.0
99.3
99 .2
99 .9
99.9
3
.('. \
........ l
Design Documentation RECEIVEO /DENR /DWO
Super Soil EnvironmentaUy Superior TechnoiOJWFFR 'PR<m=r.TJnN sF.CTION
Tyndall Hog & ft ~ nc MAY 15 2009
Pit Drain JUL 0 2 B8 CON·~r .. ,'~.~~~·,ITJAL • 6,000 -15,000 gallons per bouselw __
• 48,000-120,000 gallons total/week IBR-FAmTB1UEIC-GDW.OfflCE
• 2-5 hrs/week or 0 .4-1.0 hrs /day required to lift water to Homogenization Tank
• Homogenization Tank will bold a minimum of67,000 gallons or wastewater from a
minimum of 4.5 houses.
Solids Removal
• Can operate from 10-45 gallons per minute (generally operate at 20-30 gallons per
minute)
• Average Operation-1,200 gallons per hour or 24,000 per day (20hrs/day)
• Total waste to process is approx 48,000-120,000 gallons/week
• Approx 5 days of processing time required weekly including cleaning.
• Separated effluent is lifted to Separated Water Storage Tank (67,000 gallons) for
further processing.
• Solids are transferred to Central Processing Facility (approximately 137 cu ftlday 5
days per week or 3.15 tons/week (Wet). Solids are approximately 25-30% dry
matter.
Nitrogen Removal
• The nitrogen removal unit is fed at an average of 10 gallons per minute; initially to
the De-nitrification Tank (67,000 gallons).
• Water flows by gravity to the Nitrification Tank (67,000 gallons).
• There is a 35-40 gallon per minute re-circulation from the Nitrification Tank to the
De-Nitrification Tank.
• Water flows by gravity to the Clarifying Tank.
• Sludge collected in the Clarifying Tank is returned to the De-nitrification Tank at
approximately 5 gallons per minute.
• Excess sludge is returned to the Homogenization Tank as needed.
• From the Clarifying Tank, the water flows by gravity to the Clean Water Storage
Tank (30,000 gallons).
Pit Recharge
• Pits are refilled with water stored in the Clean Water Storage Tank. A full tank is
maintained except when aiJ houses are filled in a short period of time.
P-Removal
• Excess water flows by gravity to the P-Removal mixing tank and then to the P-
Clarifying Tank.
• Calcium Phosphate is precipitated to the bottom while excess clean water flows by
gravity to the lagoon (approximately 40,000 gallons per week.
• Calcium phosphate sludge is removed and dewatered or pumped to the
Homogenization Tank as needed where it is removed with the solids.
. '
EST Requirements
The Super Soil treatment system meets or exceeds all EST requirements of the Smithfield
Agreement and the new rules effective January 1, 2009.
1. Eliminate the discharge of animal waste to surface waters and groundwater through
dirut elimination of seepage.
A. Lagoon structure built to NRCS specifications is grandfathered under pre 2009
rules.
B. Solids storage structures meet applicable engineering practices and NRCS standards.
C. The existing Waste Utilization Plan under the current permit meets NRCS standards
and will be maintained so that the farm can revert back to the current system if the
EST Technology fails. N, P, Cu, and Zn application requirements will be reduced by
90%,94%,98%, and 98%, respectively under the new EST technology. As a result,
the nitrogen application requirement will be reduced to less than 1,500 lbs per year.
This nitrogen will be applied at very low concentrations in crop irrigation water.
D. All storage vessels and/or pump stations will have emergency overflows to the existing
lagoon. Pump stations will be equipped with automatic float devices to activate pumps
on demand.
E. Wastewater will be treated after no more than four days of storage.
2. Substantially eliminate atmospheric emission of ammonia.
A. Ammonia N is reduced by 97%. After one year, emissions from the existing lagoon are
reduced by 90%. Ammonia emissions from production house exhaust fans are
reduced by approximately 75% (from an average of 12 (before) to 2.5 ppm (after) in
Second Generation Project).
B. Since less than 1,500 lbs ofN will be applied to land through irrigation water,
emissions will be less than 750 lb N (341 kg N) equivalent per year based on a 50% N
loss during irrigation. This is equivalent to less than 0.008 kg NH3-N/wk/1 000 lb sslw.
C. Based on 151 & 2nd Generation evaluations, farm ammonia emissions are less than 0.9
kg Nl-1)-N/wk/1 000 kg of sslw.
3. Substantially eliminate the emission of odor.
A. The Super Soil technology has been demonstrated in first and second generation
evaluations to substantially reduce odor detected at or beyond the property line of
the parcel or tract of land on which the swine farm is located from 10 to 2 on a scale
of 1-10 (10 =pre-implementation of treatment system).
4. Substantially eliminate the release of disease-transmitting vectors and airborne
pathogens.
A. The vector attraction reduction requirements were met in First Generation
Evaluations.
B. Class A bio-solids are produced from solids removed from the farm .
C. The treated water is sterile when it leaves the treatment system.
5. Substantially eliminate nutrient and heavy metal contamination of soil and groundwater.
A. Current NRCS requirements for a comprehensive Nutrient Management Plan are
met. Nutrient removal rates using the Super Soil EST technology have been
demonstrated in First and Second Generation Evaluations to be as follows :
Nitrogen = 90% Removal
Phosphorus = 94% Removal
2
Copper = 98% Removal
Zinc = 98% Removal
B. No untreated waste will be land-applied on the farm. Solids will be removed to a
central facility where they will be composted and further processed to manufacture
value-added products. A small amount of nitrogen will be applied in irrigation water
used for crop production.
3
RECEIVED
Water Volume Requirements DH _ft _fl _~
Super Soil Systems USA, Inc.-Swine Waste Treabnent Sy! tem ~~t u' IM1tl
Tyndall Hog & Chicken Farm, Inc. ~-fAVETm1U£JC-GIONAL <JRI E
Second Generation Project Results (5, 145 hd) Calculated Requirements for 5,880 hd
Waste-Water R8CY.Cied Effluent 180 Day Equlv. Waste-Water Recycled! Effluent 180 Day Equlv.
gal/day gal gal/day gal
7,356 2,002 5,466 983,880 8,407 2,288 6,247 1,124,460
Note: Volume is based on average data from verification study reported in Table 2 of Final Report of principal investigators.
CEt\lfO
2 2118
RECEt\/EO
1111 " " 'tMil
PAN Calculations Before and After Expansion
,....,._Vii._...,
Super Soil Systems USA, Inc. -Swine Waste Treatmen~ ~JC.WW.Il --· Tyndall Hog & Chicken Fann, Inc. -----· -~-
---------
-----Second Generation Project Results (5, 145 hd) --
Pre-treatment Post-Treatment -J~tal._f![-=!KN NH4 N03 Org. N PAN Total N TKN NH4 N03 Org.N PAN1
lbslyr lbslyr
-~~.36~-43,338 26,838 24 16,500 21,693 3 ,451 1,684 706 1,767 978 966 ---r----~~-:=.L ·--·-···--
----·-·--.. · .!o~_!_~L. TKN NH4
Predicted Results for LCP Project (5,880 hd)
N03 Org.N PAN TotaiN TKN NH4 I N03 ~.N : PAN1
lbslyr lbslyr r
! --,-I
49)57 I 49,529 30,672 27 18,857 24,792 3 ,944 1,925 807 2,019 1,11 8 : 1,104
l I ;
1 PAN is calculated using TKN and N03 data from results ofverification Study (Table 4) as
reported by Vanotti and Szogi in Final Report using the fonnula PAN= 0.5TKN + 0.07N03 • The
0.5TKN is based on standards for predicting availability of organic and N~ nitrogen for first
c rop (2009 NC Agricultural Chemicals Manual, page 72). The 93% reduction in N03 availability
is based o n Verification Study results indicating a 93% reduction in N03 deposited in the lagoon
due to de-nitrification.
~
Addendum to Waste Utilization Plan
RECEI\IEO
JUL02mJ
TyndaU Hog and Chicken Farm, Inc. DmR-fA'tETltW.1fl(iDWOffiCf
August 30, 2008
Under the LCP Program, the existing Lagoon & Spray-field Permit can be retained as a
back-up in case of failure of the "Environmentally Superior Technology". The new
environmentally superior technology permit only requires a fraction of the acreage
requirement of the existing permit. Based on the Second Generation Verification for the
EST technology, nitrogen, phosphorus, copper and zinc application requirements were
reduced by 92 %, 94%, 990/o, and 99%, respectively. As a result, the required acreage in
the modified plan based on nitrogen application will be a maximum of I, I 04 lbs PAN per
year. This small amount ofN will be applied as irrigation water to crops grown on the
spray-field acreage. In order to improve fann income, the farm may elect to grow more
valuable crops on the acreage included in the existing Waste Utilization Plan. Under
these conditions, the farm will still maintain records of nitrogen application through crop
irrigation and commercial fertilizer application. The farm will remain ready to convert
back to the existing Waste Utilization Plan in the event of failure of the innovative
technology.
Based on results of the second generation technology evaluation, the volume of effluent
available for irrigation is expected to be 1,124,460 gals for a 180 day period. During
months when evapo-transpiration is high (April-October), 2-6 inches of water is required
just to meet average irrigation requirement for grasses (See Water Requirements ofNorth
Carolina Turfgrasses, N C Cooperative Extension Service, NC State University, Raleigh,
NC). In the wetter months of January-March and November-December, normal irrigation
requirements are met with rainfall. Calculations of expected 180 day storage volume
indicates that an average of 2-acre inches of water/month will need to be applied each
six-month period. A 2 acre-inch requirement per month is well within acceptable ranges
for moderate to well-drained Coastal Plain soils of North Carolina. The irrigation water
containing small amounts of nitrogen will be applied on crop acreage based on crop
requirement for both nitrogen and water. Maximwn utilization will be during months of
high evapo-transpiration loss.
\ .. '·
Source
Pann1tead. ·
Anlmal body surfaces
.Floor surfaces
Muuro col~ectlon pits
Vendlatlon eXhaust fans
Indoor aurfacu
FJush tanks
··-
·.~l u~h alleys. . . . ~ :;
Ph rccharac points. . . ·
·'
Lin s&adons
Outsldo ·drain. collect ion
or j\lnctlon lloxes
. \. \.
Swine Farm Waste Management Odor Control Checklist
Cause
• Sw nc production
• Dlr1y manuro·covcrcd an~•ala
• Wei manure-covered .noon
• Urlno;
• Pa~lal microbial decomposition
• VolatUo gases;
Dust
• Dust
• Ashallon of recycled laaoon ·
liquid whllo .lanb aro Oiling
~ : .. A_ahotlon durlnc was tewater
conveyance
• Aallatfon of rc,yclcd Jagoon
Uqul~.whlloplls aro filling
• Aahaaion du~lnusump lank
filllna and drlwdown
• Ag\latlon durlna wastewater
conveyuco
·.DMPs to ·Minlmno Odor
D ~&ClaliVO or WOOded buffers;
Ia"' _Jcc:ommcn~cd besl manas~~nl practlccsj
. · 8 Oood judamcnt. and common senso
0 Dryfloora . < a' _!!gued noon;
. ~ Wat~ralocaced over •lpUod 'ooorsj
0 Feeders II hlah end of solid · Roora; ~crapo manu~ buildup rrom Roorsj
0 Underfloor vcntlla&lon Cor drylna
iii' Frcqucnl manure ·removal by Rush, pi I rcchllrtc.
or scrapa;
0 Undarnoor vontllallon ·
.if Fan analnlcnAnco•
Ill'" Bfficlcnl air movement
fi"' Wuhdown between aroups of animals:
D _!;ed addlllvcs ;
S'""""'Pccdct ~vera;. ·
Ja"'fecd dollvory downspout oxlcnd~slo (ceder
co vera
· fJ Flush lank eovers· • a-Bxtend lillllncslo n~ar bollom o(tanks wllh
anll·alphon ven11 '
9"""Undcr0oor ~ush with undcrftoor ventilation
g-sxacnd recharao lfi1es to ncar.bouom of pits
with anU·slphon vimls
0 SU&JIP tank covtri ·
CJ Box coven .
. Sffe S cciOc: rractlcc:s
i
I~ '-:0 c: ·. r-':!!
-~-Q.·.r:n
1"1.) -~ ~ -·-~ ti a
~
~ ..
-~--'-........,._•
~ -< ....
c:n
..-....> c::>
C::l .........
...... • ~ .. -.
\ ·.
..
( • ( (
Source Causo DMPa Co Mlalmlze Odor SUo SpcciOc ProeCicu
· End of dnLlpJpes II • Ashaclon durL1s wastewater 0 Bxlcnd dlscharao point of plpos underneath
1-aoon conveyance laaooa llquld·lcvcl
...::::: Loaoon ·surf~ccs • Volatile au c~IS.IonJj B"' Proper t~aoon liquid capacity;
• Dloloalcal mlxlna; norroct laaoon ··~~p pr~ccdurcs;
• Agitation Ct""'Minlmum surfaeo n..(o-volumo radoj
c7"'Mtnlm~m aal&atlol,\ wben.pumplna; ·
:
0 Mccbanlcalaora~ton:
0 P ven bloloalcal additives '·
lnigallon sprinkler • H gh pressure aa tatlon: lrrfaato on day day• with Jhtlo or no wind;
nou!cs • WlnddrJO er'Minwum recamm~cd opcrallna pressure;:
GI""Pump hJllko ~oar laaoon liquid aurfaco; ·.
0 Pump l'rom aecond-l&a&o lagoon
· Storaao tank or basin • Partial microbial decomposition; c Bouom or mldlavalloadlnai
surfaeo . • Mlxlna whllo nlllna; c Tank co~cra; ·.
• Acltatlon when cmp~Ylna 0 Duln surfaco mall of aoUds;
c Provon bloloalot!laddltlvu or. oxidants
·scnlll\a bull\ aurfaco • Panlal microbial dCc~posltlon; c Bxtend drainpipe outlc&s underneath liquid
• Mlxlns wbllo nlllns~ love I~
• Aal&adon whon empi)'Jna c Romovo settled solld1 ..Oaululy
Manuro, sluny or sludao • Aahadon when spreadlnai 0 Solllnjcctlon or atu~/sludgcs;
spreader out leu • Volatile au emissions 0 Wash.rcsldual manuro from sprca~er aRcr usc;
c Proven bloloa~cal addiiJvu or oxidants
Uncovered manure, • Volatile gas emissions while 0 Solllnjccllon or slurry/sludges .
sluny or sludge on field dryfna 0 Soli Incorporation within 48 hn.i ·surfaces ·c Spread In l~ln uniform. layers for rapid drylna;
0 Provca blologlcai a4dltlves or oxidants
~ . .
Dead animals • Carcau dccompoJirJon li!f' l1ropcr disposition O( CllrCIISIUJ
Dead anJ~Iil disposal • Carcass dcc~posltlon 0 Complcto covcrl•iu of carcasses In burhal pllll!
plls c Proper locallonl~nstructlon of disposal phs
·lnclnc·rators • Incomplete combustion · 0 Sccundary stack burncn · . . ..
AMOC. November 11. 1996, Paso~
Source
Standin& water around
facJIIries
Manuro 111c:kad onto
public: roads &om rw:m
access .
Addldonallnfonnacion :
Cause
• lmpropor dtalnasc;
• Microbial decomposldon of
organic manor
• Poorly malnlafncd accoas roads
Swine Manure Managcmenl ; 0200 RulcJBMP Packet
DMPa to Mlaladze. Odor
Grado and landscape such &hat water drains
away &om fac;Ultfes
L .
if PDnn access toad maintenance
Swine Production Fann Potential Odor Sources and Remedies ; EBA£ Fact Sheet .
Swlllo Production Foclllly Monuro Muoaomonc: Pit Jloc~qo • Laaoon Troatmont.; EBAB 128·88
Swine Produclion Facillly Manuro Managcmoat: Undornoor .flush ·Lagoon Treatment; BBAB l29·88
Laaoo(l Des ian and Management for UvOI&Oek Minuro Treatment aod Storaao ; . BBAB 103·83
Calibration of Manure and Wutcwacor Application Bqulpmonc i £DAB Paca Sheet
Concrolllna Odor• ftom Swlno Bulldlnaa•· PIH·ll .
Environmental Aasuranco Program : NPPC Manual
Options for Manaslna Odor : a report from tho Swlno Odor Tuk Force ·
Nullanco Concerns In Animal Manuro Manaacmcnl: Odors and Plies i PROI07, 1995 Conference: Procccdlnss
AMOC • November 11. 1996, Paae S
(
Site S cctnc Practices
Available From:
NCSU, Counry Extension Ccnler
NCSU·BAE
NCSU • DAE
NCSU • DAE
NCSU ·DAE
NCSU ·BAE
NCSU • Swlno Extension
·• NC Pork Producers Auoc
NCSU Agrl Communications
l~lurh.lu Coopct1ltlvc Uxccn~icm
·-·.).
' '·
Insect Control Checklist for Anianal Operations
Stiiii'CC Cnusc
• t\c~:umulatiun of solids
La~uuni amll•its • Ctuslcll Sulill~
li:u:cuivc Vq~c:lnliv~: • IJccnyint; ''cgclnliun
Uruwlh
Feeders •
•
'AMIC ·November II, 1996, l'llgc I
er Flush system is desltnc:c.luud O(ICruted
sufficiently to rcmuvc nccumulutcd sulill'l lhm'
~lc:rs as designed.
Q""""Rcmovc bridging or n~c:umulntcd sulic.ls Dl
'1dmr u
Muinh~l!t .luguuns, scullng basins nud pit~ whr.ro
pest bt·ccdlng Is Plll'Rrcnllo minimb.c the
crusting of sulic.ls to n c.letJlh of no more thun 6 •
8 Inches over more thnn 30% of suafnco.
Mulnlnlu vcgctnllvc cunlrululuns hunks ur
lar,ouns nnd other hnt)uundments In prevent
m:cumulnllun or decnylna vtr,olnllvc molter
nloug wntcr's cdac on hntiOIIndmcmt's ll<!rhnctcr.
Uesi;u, openatc nnd mulutnln feed systems (e .g.,
bunkers nmltruuahs) to minimize the
~umulutioll or decaying \YGSlngc.
Q""" Ch:nu \Ill ~~~illnge on a roullnc bosis (e.g., 7 • 10
dny lntcl'\'ol during summer; lS-30 dny Interval
durlnu wh1lcr).
a llcducc moisture accumulruion within and
nround hmuc:diatc llClimclcr of feed slomgc
nrcns by ln~urlns cJrninngc nwny Jrom site
and/or 11rovldiug ndcqunlc contnlnnumt (e.g .•
covered bin fut· brewer's trnln and shullnr htuh
..)Mdfsture grulntlroducts). .
fiJ" luspccl for and rcinovo or brenk up accumulntcd
solids In filter slrips around feel.! slornuo ns
needed .
( -··
SUe St•ctlnc t•rntllccs
; -. ~ ...
. :
-
a
Mortality Management Methods .
(check which method(s) are being implemented)
Burial three feet -beneath the surface of ~ ·ground within 24 hoUB after
knowledge of the death. 1'he burial must be at least 300 feet from any flowing
stream or public body of warer. · ·
Rendering at a renderiug plant licc:ased under G.S. 1~ 168.7
0 Complete incineration
a In the case of dead poultry only. placing in a disposal pit of a size and design .
approved by dJc Dcpaumeut of Agriculture .
Q . Any method which in dJe pmfessicmal opinion of the State Veteriuria would
make possible the salvage ~part of a dead animars Value without end.augaiDg
bonum or aimal health. (WriUen approval of the S~ V ercrioariaD must be ·
attached) . . . -. . .
December 1 8, 1996
.·
. ' ,
;~----' RECEiVED 1 DENR I OWO
AOUIFJ=R "PROTFr.TinN ~F.CTIOK
-·
_..
SAMPSON COUNTY
EMERGENCY ACTI~bk~~~~~~~_,
DIVISION OF WATER QUALITY CDWQ>
EMERGENCY .MANAGEMENT SERVICES <EMS)
SOIL & WATER CONSERVATION DISTRICT CSWC IUl 0· 2 'JMft
NATURAL RESOURCES CONSERVATION SERVICE < RCS1 . ~
COOPERATIVE EXTENSION SERVICE <CES> l:llm-FA~llf R:.{;X)Nru JffiCf
910-486-1541
910-592-8996
910-592-7963
910-592-7963
910-592-7161
~~--~-----~ This plan will be implemented in the event that wastes froaa yo1.1r
_operation are leaking, overflowing, or running off the site. You should
NOT wait until wastes reach surface waters or leave your property to
consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an .
accessible location for all employees at the facility. The following
are some action items you should take.
1. Stop the relea~e of wastes. Depending on the situation, this may
or may not be possible. Suggested responses to problems are
listed below:
A. Lagoon overflow-possible solutions are:
a. Add soil to berm to increase elevation of dam, any
permanent alteration of the dam should be ·approved by a
qualified technical specialist.
b. Pump ·wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon-hold waste in the
house if possible.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from waste application field-action include:
a. Immediately stop waste appl"ication.
b. Create a temporary diversion or berm to contain the ·
waste.
c. Incorporate waste t~ reduce further runoff.
d. Evaluate and eliminate the reason<s> that caused the
runoff.
e. Evaluate the application rates for the fields where
runoff occurred.
C. Leakage from the waste pipes and sprinklers-action include:
a. Stop recycle <flushing system> pump.
b. Stop irrigation pump. ·
c. Close valves to eliminate further di~~harge.
e. Repair all leaks prior ·to restarting pumps.
D. Leakage from ¥lush sy~tem, houses, solids separators-actions
include:
a. Stop recycle (flushing system> pump.
b. Stop irrigat i'bn . puiap.
c. Make sure no siphon effect has been created.
d. Stop all flows in the ho•Jse, fl1..1Sh systems, or solid
separators.
e. Repair all leaks pt'i or to t'estart ing pumps.
/ '
E. Lea~age from base or sidewall of lagoon. Often this is seepage
as opposed to flowing leaks-possible action:
l
a. Dig a small s•.tmp or ditch to catch all seepage,. put in a
submersible pump, and pump back into lagoon.
b. If holes are caused by burrowing animals, trap or remove
animals and fill holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side
walls and the lagoon bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what
duration?
c. Any damage noted, s•.&ch as empl eye e injury, fish k i 11 s, or
property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface
waters?
f. Could a future rain event cause the spill to reach
surface waters?
g. Are potable water wells in danger (either on or off of
the property>?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours, call your DWQ <Division of
Water Quality> regional office, at 910-486-1541, after
hours, emergency numbel~:919-733-3942. Your phone call
should include: YOUR NAME, FACILITY, TELEPHONE NUMBER,
THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE
EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR
DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND
CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER
TAKEN, RND THE SERIOUSNESS OF THE SITUATION.
b. I¥ spill leaves property or enters surface waters, call
loeal CEMS> Emergency Management Services at
910-592-8996.
c. Instruct EMS to contact local Health Department.
d. Contact local Soil and Water Conservation District
<SWCD>, Nat•.wal Reso1.trces Conservation Service
CNRCS> office at 910-592-7963 and Cooperative Extension
Service CCES> at 910-592-7161 for advice/technical
assistance.
4~. If none of the above works call 911 or the sherif¥s Department
and explain your prob\em to them and ask that person to contact
the proper agencies for you.
,'' "
1:' • ~ ..
5. Contact the contractor of your choice to begin repair of the
problem to minimize off-site damage.
a. Contractors Name:
b . Contractors Address:
c. Contractors Phone:
&. Contact the technical speci~list who certified the lagoon <NRCS,
Consultir.g Engineer, etc.>
a. Name:
b. Phone:
7. Implement proc~dures as advi5ed by OWQ and technical assistance
agencies to recti~y the damage, repair the system, and reassess
the waste management plan to keep problems with release of wastes
from happening again.
8. If you are a contract swine grower &ssociated with a swine
company integrator, contact the company representative at
1-910-592-5771
'
....-·
..
RECEIVED I OENR I DWQ
AQUIFf:R 'PR()TFr.TUIN ~CTION
MAY 15 2009
Phosphorus Loss Assessment Tool Completion
Name of Facility: __ T-=-y...,n=d=a=ll-=an=d-=S=o=n __________ Facility Number:82-615
Owner(s) Name: Jason I Billy Tyndall Phone No:91 0-564-4870
Mailing Address:. __ 64~3..._1...:::U:..:::S:.....4:.:2:..:..l~N~,-=C::..:.;Ii~n~to....,n"-. N~C~2~8~32=.!:8'---------------
Cheek the appropriate bo:s below, aad sign at tbe bottom:
}iNo fields received a high or very high rating.
0 Yes, the fields listed below received a high or very high rating:
Field Number Size (Acres)
RECEJ\/FO t
JUl 02 2009 1
I&R-FA'fmEW.l£1{~ ·.lFACl l
Ratiog (High or Very High)
Please use as many additional attachment forms (PLAT -A-1 0-31-03) as needed for additional fields.
By completing the above section and any additional attachments and by signing this form, the facility
owner and Technical Specialist acknowledge all application fields were evaluated using the Phosphorus
Loss Assessment Tool. All necessary calculations were completed to conduct the Assessment. A copy will
be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be
approved by a technical specialist and filed with the Soil and Water Conservation District prior to
implementation. Waste plans with fields having a · high or very high rating will have to be modified to
address phosphorus loss by the next permit cycle beginning July, 2007.
OwnerName: __ ,.._....;:::J17T=",.:....;ffi:r•=·U}'J#~~-;,r.J71/J=•:..::-~-:----------------
ownersignature: _ __,_pr.~.c-,-~----lj~fiii'/~-JJ.fliL).. ___________ Da.te: p-Jt-Clf
Technical Specialist Name: Ed ~ollan~
Technical Specialist Signa~.:::=--=~......,,.,...==-~..w-....;;;::..===-~~----'Date: 12113/05
Affiliation: NC Division of Soil and Water Conservation Phone No:910-592-7963 ext.)
PLAT-12-11-03
Submit this form to:
Attn: Keith Larick
Non-Discharge Compliance and Enforcement Unit
NC Division of Water Quality
16 J 7 Mail Service Center
Raleigh, NC 27699-1617
NCANAT Versi~n: 1 .89
PLAT Results For: Sampson 12/13/2005 12:46:36 PM
Calendar Year:
County :
Producer Identifier:
Tract Number:
Field Number:
Soil Series:
Crop:
BMPs:
Fertilizers:
applications
Soil Loss:
Receiving Slope Distan9e
Soil Test Q» -4"
WV_Factor (DATABASE)
Soil Test 28" -32»
~V_Factor (DATABASE)
Hydrologic Condition :
_. PARTICULATE p =
SOLUBLE P :s
LEACHATE p =
SOURCE P =
TOTAL P RATING ==
0
1
0
1
2 (LOW)
INPUTS
2005
Sampson
Jason Tyndall 82-615
T-10816
1
WaB: Wagram loamy sand, 0 to
Hybrid Bermudagrass (Hay) :
Vegetative Buffer Width =
Tree/Shrub Buffer Width =
Swine-Lagoon liquid
Yearly Applied Amount :
Lb P205:
Application Method:
.15 t/ac/yr
0-9 ft
147
1.4
0
1.4
GOOD
OUTPUTS
6 percent slopes
25 ft.
100 ft.
6 ac in
53.4 lb
All other surface
NCANAT _Version: 1. 89
PLAT Results For: Sampson
Calendar Year:
County :
Producer Identifier:
Tract Number:
Field Number :
Soil Series:
Crop:
BMPs: -
Fertilizers:
applications
Soil Loss :
Receiving Slope Distance
Soil Test 0" -4"
WV Factor (DATABASE)
Soil Test 28" -32"
WV Factor (DATABASE)
Hydrologic Condition:
---PARTICULATE P
SOLUBLE P
LEACHATE P
SOURCE P
0
1
0
1
12/13/2005
INPUTS
2005
Sampson
12:47:54 PM
Jason Tyndall 82-615
T-10817
2
WaB: Wagram loamy sand, 0 to
Hybrid Bermudagrass (Hay) :
Vegetative Buffer Width =
Tree/Shrub Buffer Width =
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205:
Application Method :
.15 t/ac/yr
0-9 ft
165
1.4
0
1.4
GOOD
OUTPUTS
TOTAL PRATING . 2 (LOW)
6 percent slopes
25 ft.
100 ft.
6 ac in
53.4 lb
All other surface
': NCANAT Versi-.:m: 1. 89 .
PLAT Results For: Sampson 12/13/2005 12 : 4 7 : 2 4 ·PM
Calendar Year:
County:
Producer Identifier :
Tract Number:
Field Number:
Soil Series:
Crop :
BMPs :
Fertilizers:
applications
Soil Loss :
Receiving Slope Distance
Soil Test 0" -4"
WV Factor {DATABASE)
Soil Test 28" -32"
WV Factor (DATABASE)
Hydrologic Condition:
-·PARTICULATE p = 0
SOLPBLE P = 1
LEACHATE p 0
..
SOURCE P 1
TOTAL P RATING 2
-·
(LOW)
INPUTS
2005
Sampson
Jason Tyndall 82-615
T-10816
3
WaB : Wagram loamy sand , 0 to
Hybrid Berrnudagrass (Hay) :
Vegetative Buffer Width =
Tree/Shrub Buffer Width =
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205:
Application Method :
.15 t/ac/yr
0-9 ft
147
1.4
0
1.4
GOOD
OUTPUTS
6 percent slopes
25 ft.
100 ft.
6 ac in
53.4 lb
All other surface .
..
NCANAT Versi~n: 1.89
PLAT Results For: Sampson 12/13/2005 · 1:04:11 PM
Calendar Year:
County:
Producer Identifier:
Tract Number:
Field Number:
Soil Series :
Crop:
BMPs:
Fertilizers:
applications
Soil Loss:
Receiving Slope Distance
Soil Test 0" -4"
WV Factor (DATABASE)
Soil Test 28" -32"
WV Factor (DATABASE)
Hydrologic Condition:
_.PARTICULATE p =
SOLUBLE P =
LEACHATE p =
SOURCE P =
TOTAL P RATING =
0
1
0
1
2 (LOW)
INPUTS
2005
Sampson
Jason Tyndall 62-615
T-10817
4
WaB: Wagram loamy sand, 0 to
Hybrid Bermudagrass (Hay) :
Vegetative Buffer Width =
Tree/Shrub Buffer Width =
Swine-Lagoo~ liquid
Yearly Applied Amount:
Lb P205 :
Application Method:
.15 t/ac/yr
0-9 ft
164
1.4
0
1.4
GOOD
OUTPUTS
6 percent slopes
25 ft.
20 ft.
6 ac in
53 .4 lb
All other surface
NCANAT .Versiun: 1 .89
PLAT Results For: Sampson
Calendar Year:
County:
Producer Identifier:
Tract Number:
Field Number:
Soil Series:
Crop:
BMPs:
Fertilizers :
applications
Soil Loss:
Receiving Slope Distance
Soil Test 0" -4"
WV_Factor (DATABASE)
Soil Test 28" -32"
WV Factor (DATABASE)
Artificial Drainage System :
Hydrologic Condition:
PARTICULATE P 0
SOLUBLE P 1
LEACHATE P = 0
SOURCE P = 1
12/13/2005
INPUTS
2005
Sampson
12 :50 :58 PM
Jason Tyndall 8 2-615
T-1 0 818
5
BoB: Blanton sand, 0 to 6 percent slopes
Hybrid Bermudagrass (Hay) :
Vegetative Buffer Width = 5 ft .
Tree/Shrub Buffer Width 20 ft .
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205:
Application Method:
.10 t/ac/yr
0-9 ·ft
170
1.4
0
1.4
NO
GOOD
OUTPUTS
5.1 ac in
53.4 lb
All othe r sur f ace
TOTAL P RATING 2 (LOW )
--NGANAT Versi-on : L 89
PLAT Results For:· Sampson
Calendar Year:
County:
Producer Identifier:
Tract Number:
Field Number:
Soil Series:
Crop:
BMPs:
Fertilizers:
applications
Soil Loss:
Receiving Slope Distance
Soil Test 0" -4n
WV_Factor (DATABASE)
Hydrologic Condition:
PARTICULATE P = 0
-SOLUBLE P = 5
LEACHATE P = 0
SOURCE P 7
12/13/2005
INPUTS
2005
Sampson
12:54:25 PM
Jason Tyndall 82~615
T-10818
6
MaC: Marvyn loamy sand, 6 to
Hybrid Bermudagrass (Hay) :
Vegetative Buffer Width
Tree/Shrub Buffer Width =
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205:
Application Method:
.34 t/ac/yr
0-9 ft
166
1.3
GOOD
OUTPUTS
TOTAL P RATING = 12 (LOW)
12 percent slopes
25 ft.
20 ft.
6.5 ac in
53.4 lb
All other surface
NCANAT :Versi-on: 1. 8 9
PLAT Re-sults For: Sampson
Calendar Year:
County:
Producer Identifier :
Tract Number:
Field Number:
Soil Series :
Crop:
BMPs :
Fertilizers:
applications
Soil Loss :
Receiving. Slope Distance
Soil Test 0" -4"
WV Factor (DATABASE)
Hydrologic Condition :
PARTICULATE P = 0
_... SOLUBLE P = 5
LEACHATE P 0
SOURCE P 7
12/13 I 2 0 0 5 ·1 : 0 0 : 4 5 PM
INPUTS
2005
Sampson
Jason Tyndall 82-615
T-10818
7
MaC : Marvyh loamy sand, 6 to
Hybrid Bermudagrass (Hay) :
.. Vegetative Buffer Width =
Tree/Shrub Buffer Width =
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205:
Application Method :
.34 t/ac/yr
0-9 ft
165
1.3
GOOD
OUTPUTS
TOTAL P RATING 12 (LOW)
12 percent slopes
5 ft.
25 ft.
6.5 ac in
53.4 lb
All other surface
: NCANA'T Versivn: 1. 89 ,
PLAT Results For: Sampson
_.;'.
Calendar Year:
County:
Producer Identifier:
Tract Number:
Field Number:
Soil Series:
Crop:
BMPs :
Fertilizers :
applications
Soil Loss:
Receiving Slope Distance
Soil Test 0" -4"
WV Factor (DATABASE)
Hydrologic Condition:
PARTICULATE P = 0
_, SOLUBLE P = 5
LEACHATE P 0
SOURCE P = 7
12/13/2005
INPUTS
2005
Sampson
1:01:14 PM
Jason Tyndall 82-615
T-10818
8
MaC : Marvyn loamy sand, 6 to
Hybrid Berrnudagrass (Hay) :
Tree/Shrub Buffer Width
Vegetative Buffer Width
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205 :
Application Method:
.34 t/ac/yr
0-9 ft
160
1.3
GOOD
OUTPUTS
TOTAL P RATING = 12 (LOW)
12 percent slopes
25 ft ..
10 ft ·.
6.5 ac in
53.4 lb
All other surface
NCANAT Versi~n: 1 .89
PLAT Results For : Sampson
Calendar Year :
County:
Producer Identifier :
Tract Number :
Field Number :
Soil Series:
crop:
BMPs:
Fertilizers:
applications
Soil Loss:
Receiving Slope Distance
Soil Test 0" -4"
WV_Factor (DATABASE)
Hydrologic Condition:
PARTICULATE P = 0
-" SOLUBLE P = 5
LEACHATE P 0
SOURCE P == 7
12/13/2005
INPUTS
2005
Sampson
1 :01 :46 PM
Jason Tyndall 82-615
T-10818
9
MaC: Marvyn loamy sand, 6 to
Hybrid Berrnudagrass (Hay) :
Tree/Shrub Buffer Width =
Vegetative Buffer Width
Swine-Lagoon liquid
Yearly Applied Amount :
Lb P205:
Application Method:
.34 t/ac/yr
0 -9 ft
174
1.3
GOOD
OUTPUTS
TOTAL P RATING == 12 (LOW)
,
12 percent slopes
25 ft.
10 ft.
6 .5 ac in
53.4 lb
All other surface
NCANAT Vers1on: 1.89
PLAT Results For: Sampson
Calendar Year:
County:
Producer Identifie~:
Tract Number :
Field Number:
Soil Series:
Crop:
BMPs:
Fertilizers :
applications ·
Soil Loss:
Receiving Slope Distance
Soil Test 0" -4"
WV_Factor (DATABASE}
Hydrologic Condition:
PARTICULATE P = 0
~·soLUBLE P = 5
LEACHATE P = 0
SOURCE P 7
12/13/2005
INPUTS
2005
Sampson
1:02:01 PM
Jason Tyndall 82-615
T-10818
10
MaC: Marvyn loamy sand, 6 to
Hybrid Bermudagrass (Hay) :
Tree/Shrub Buffer Width =
Vegetative Buffer Width
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205:
Application Method:
.34 t/ac/yr
0-9 ft
161
1.3
GOOD
OUTPUTS
TOTAL P RATING = 12 (LOW)
12 percent slopes
25 ft.
10 ft .
6.5 ac in
53.4 lb
All other surface
~NCANAT Version: 1.89
PLAT Results For : Sampson
..___...
Calendar Year :
County:
Producer Identifier:
Tract Number :
Field Nwnber:
Soil Series:
Crop:
BMPs :
Fertilizers:
applications
Soil Loss :
Receiving Slope Distance
Soil Test 0"·-4"
WV Factor (DATABASE)
Hydrologic Condition:
PARTICULATE P : 0
-SOLUBLE P = 4
LEACHATE P 0
SOURCE P 7
12 /13/2005
INPUTS
2005
Sampson
1 :02 :18 PM
Jason Tyndall 82-615
T-10818
11
MaC : Marvyn loamy sand, 6 to
Hybrid Bermudagrass (Hay) :
T·ree/Shrub Buffer Width =
Vegetative Buffer Width =
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205 :
Application Method :
.34 t /ac/yr
0-9 ft
148
1.3
GOOD
OUTPUTS
TOTAL P RATING 11 (LOW)
12 percent slopes
25 ft.
10 ft.
6.5 ac in
53 .4 l b
All other surface
: NCANAT Versi-on: 1. 8 9
PLAT Results For: Sampson
Calendar Year:
County :
Producer Identifier :
Tract Number:
Field Number:
Soil Series:
Crop:
BMPs :
Fertilizers:
applications
Soil Loss :
Receiving Slope Distance
Soil Test 0" -4"
WV_Factor (DATABASE)
Hydrologic Condition:
PARTICULATE P = 0
_,-SOLUBLE P = 5
LEACHATE P = 0
SOURCE P = 7
12/13/2005
INPUTS
2005
Sampson
1:02:34 PM
Jason Tyndall 82-615
T-10818
12
MaC: Marvyn loamy sand, 6 to
Hybrid Bermudagrass (Hay) :
Tree/Shrub Buffer Width =
Vegetative Buffer Width =
Swine-Lagoon liquid
Yearly Applied Amount:
Lb P205:
Application Method :
.34 t/ac/yr
0-9 ft
181
1.3
GOOD
OUTPUTS
TOTAL P RATING .12 (LOW)
12 percent slopes
25 ft .
10 ft.
6.5 ac in
53.4 lb
All other surface
RECENEO /OENR/OWQ
AOUIF~R -PR()TFt.TrON ~CTION
Tyndall Hog & Chicken Farm, Inc. MAY 15 2009
Equipment RfCff\11=:0
JUL 02 2009
Lift Station Duplex Pumps & Controls
Homogenization T~ Separated-Water Tank, De-Nitrification Tank, Nitrificat ion
Tank, Clean-Water Tank
Activated-Sludge Settling Tank & Phosphorus Settling Tank
Homogenization Tank Mixer
Separator & Controls
Lift Station & Separated-Water Pump (To Separated Water Tank)
De-Nitrification Tank Mixer
Blower and Aeration Package
Nitrification Recycle Pump (To De-Nitrification)
Activated-Sludge Pump & Phosphorus-Sludge Pump
Nitrification De-Foamer & Phosphorus Removal Metering Pump
! •.
RECENED/DENR/OWQ
AOUIFJ:R 'PROTFr.TrON ~CTION
MAY 15 2009
RECEI\/ED
JUl. 82mB
Lift Station Duplex Pumps & Controls
·-·
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DAlE:
451 M:bb Road FEB . 15, 1999
Dunn. North Carolina 28335
DRAWING No:
t.AH-BWW
[phone] FAX [phone]
Web Site: www.cc.-olinaprecost.com
,1)1£ (J
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1. . IIIANHOLE DESIGN SPEaFlCATIONS CONfORM
TO LATEST ASN C47B SPECIFICAnONS FOR
•PRECAST REINf'ORCED CONCRETE MANHOLE
S£C110NS" AND NCOOT.· :z. COHCiC£1E COMPR£SSrYE Sl'REMGTH 4.000
PSI~
3. STm. REINFORCING DESIGNED TO CONFORW
TO THE REQUIREYENTS Of ASTY C478 AND
SHAll. UT1UZE GRADE &0 RE-BARS CONFORif-
ING TO THE REQUIRDIENTS OF ASnl A615 OR
WWF CONfORMING TO 1M£ REOUJRDIEHTS OF
ASnl A 185 OR DRAWN WIRE CONFORMING TO
THE REQUIROIENTS Of' A82 OR A
COMBINA110N lHEREOF.
4. AD01110NAL RllNF'ORaMG AT OPENINGS..
5. DESIGNED F'OR H-20 LOADING.
6. STEPS SHAU. BE STEEL REINF'ORCED
COPOL.'NIR POt.YPROP"ii.£ME AND MEET THE
REOUIRDI£NTS Of' ASn.t C478.
SEE 1YPICAL STEP DETAil..
TOTAL HEIGHT PER JOB SPECifiCATIONS.
PfPE PENE1'RA110N TD BE AS PER JOB
R£QUIRDIENTS. PIPE TD BE INSTAU.£D BY
CONl1tACTOR. SEE TYPtCAL MANHOLE PfPE
CONNECTION DETAil.
9. CAST IN HATat TO BE AS PER SP£Cif'ICAnOHS.
SUPPLIED BY OTHER C.P .C. OR -CUSTOMER.
10. JOOfTS TO BE SEALED WITH PREf'ORYED BU1YL
RUBBER CONf'ORYlNG TO REOtJJRE:WENTS Of
ASTW CHO. SEE l'iPicAL. MANHOLE SECTION
JOINT DETAIL
~tiott
I&
trTAa.S PIIOiiiiED BY -CIJISU.-.c ~ P.A..
,..--~--.
· Apr 01.()9 08:16a
I
--" ~ ' . .. Chip Fontaine
Visit our websi1e: www.bjmpumps.com
TECHNICAL DATA
MODELSK37C
BJM SHREDDER PUMP.CA$T IRON
GENERAL DATA
MAX. R.OW: GPM (Umin) 330 GPM (1249 Umin)
MAX. HEAD: ft (m) 69' (21m)
P·'
1/2112008
0813
Supersedes
0812
MAX. SUBMERSION DEPTH: ft (m) 200' (61 m) or l imited to length of power cord
PUMP TYPE NON CLOG SHREDDER
MINIMUM SUBMERSION DEPTH: illtmm) 15"_{381 mm)
SOLID SIZE: in (mm) 3" (75 mm)
IMPELLER DIAMETER: in {mm) 5.51" (140 mm)
DISCHARGE SIZE 3" FLANGE W/4" NPT-FEMALE DiSCHARGE
(3" NPT-MALE OPTIONAL}
SLIDE RAIL DISCHARGE SIZE 3"
PUMP WEIGHT, without cable: lbs (kg) 114 bs {51.8 kg)
SHIPPING WEIGHT: lbs (kg) 130 lbs {59 kg}
CONSTRUCTIONIMA TERIAL DATA
MECHANICAL SEAL-UPPER CARBON/CERAMIC
MECHANICAL SEAL-LOWER SILICON CARBIDEJSILICON GARSIDE
MOTOR HOUSING 304SS
PUMP VOLUTE CAST IRON
IMPB..LER SINGLE VANE , HIGH-CHROME
IMPa.LER SHREDDER BLADE TUNGSTEN CARBIDE
STAND CAST IRON
SUCTION COVER HIGH-CHROME
UPSEAL & 0-RJNGS BUNA-N
ROTOR SHAFT 304SS
EXTERNAL HARDWARE 304 ss
QTY. OIL IN SEAL CHAMBER 8.6 U.S . FL. OZ. (260 C.C.)
BALL BEARING: PERM . LUBE . UPPER 6304
BAll BEARING: PERM. LUBE. LOWER 6305
ELECTRICAL /MOTOR DATA
MOTOR: TYPE. RATING HP I SUBMERSIBLE 5 (CONTINUOUS DUTY1
MOTOR RPM 3450
MOTOR INSULATION CLASS F
L40TOR SERVICE FACTOR 1.1
VOLTAGE -3 PH, 60Hz 208V option 230V 460V 575\/ QQ_tion
CURRENT F.LA. 14.7 14 7 5.5
LOCKED ROTOR CURRENT (LRA) 86.5 85 43 38
MOTOR PROTECTION lliERMAl & AMP. OVERLOAD
PO\NER CORD: GAGE; lENGTH A.W.G. 1214; 33' {10m_), STOW
MAXIMUM LIQUID TEMPERATURE 104•F (4lrC)
SEAL LEAK DETECTOR~ Seal Mindern.o; MOISTURE SENSING PROBE
1-Available m other voltages (and In 50 Hz).
2-Requires a seal fail circuit in control panel forwamlng signal.
3 -Continuous duty motor-see minimum submersion depth at General Data tallle above.
®2004-2008 BJU Pumps. LLC. All rights reserved.
123 Spencer Plain Road
Old Saybrook, CT. 06475, USA
-[phone] -(877) BJM-PUMP_-Fax: (860)39~ 7784
REFER TO REVERSE SIDE FOR PUMP PERFORMANCE CURVES
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOllCE
Ill
ffi ti lU
::E H!
MODEL: SK37C
24 80 I I I
MOTOR:6HP
21 70
18 eo
c < w
%15 50
! ~ 12 40 c
~
Og 30 t-
6 20
3 10
0 0
SPEED: 3460 RPM
" VOLTAGE : 230/460 VOLT, 60Hz, 3 PH
opllon 57,V, 80Hz. 3 PH
-s!._EAD IMPEllER: 5.61• OIA.
DISCHARGE SIZE: 3" FLANGE W/ 4 • NPT FEMALE
~ DISCHARGE
"'-PUMP EFF.
v "' ~ B.H.P. -
~ ___. """'
/-~ ~ ~ "" L--J v ~\ r\
I ' ~\ v '\
U.S. GALLONS O 50 100 150 200 250 300 350
LITERS I I
0 150
I
300
I I
600 750
i
900
I
1200 I
1350
I
1050 I
450
~
~
~
:i
~
f--~ 70
-~ 60
50
40
30
20
10
0
400
I
1500
n: :z:
IIi
5
4
-3
2
0
2117/2006 supersedes priors FLOW BATE PER MINUTE SPECIFICATIONS SUBJECT TO CI~ANGE WITHOUT NOTICE
® 2004 • 2006 BJM Pumps, LLC. All rights reserved .
~~.
• 0
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-~
. ~
0 ::r
'6' .,.
0
~
~
' .
. Controls/Alarm Systems
3 P .HASE SIM·PLEX ALARM SYSTEM &
PUMP CONTROL
General Description
Applications
• Lift pump chambers
• Sump pmnp basins
• Holding tanks
• Sewage and water removal systems
Features
• Conlrols the pump and wams of high liquid levels
• Easy to install
• 1bemtoplastic endostR
• HOA switch allows for "1--Jamf' {manual), "'ff" or
"Automatic" operntion
: ·.n
• Alarm ON/OFF switch cxmtrols poWCI' to the float
circuitry; this and the pump HOA switch provide an
additional safety feature when seJVicing
• Entire unit UL listed and tested by UL to CSA standards
Specifications
• NEMA 4X indoor/outdoor waterproof thermoplastic
enclosure ·
• NoiK:OITOSive p~ floats for use in liquids up to
l.WO F
• Sensor float cables-18 gauge, 2 conductor {UL, CSA)
SJOW, WATER RESIST ANT (CPE)
The Simplex Alarm System/Pump Control provides residential and commercial custom en; with a reliable means of controlling a
simplex (one pump) system in a water or sewage installation. The system consists ofa single control panel and three easily
installed sensor floats.
Control Panel Exterior
The non-corrosive, indoor and /or outdoor enclosure comes pre-assembled. The panel exterior features a large red alarm
beacon and 83 to 85 dB audible alarm hom. Exterior alarm Test/Normal/Silence Switch allows hom and light to be tested or
hom to be silenced in an alarm condition. Hom automatically resets once alarm condition is cleared. ·
Control Panel Interior
The panel interior consists of a heavy-duty motorcontactor and printed circuit board contro Her. Handy HOA switch allows
for either "Hand" (manual), "Off" or" Automatic" pump operation. A control switch turns off power to the float circuitry.
The control switch and the HOAswitch may be tmned off to provide an additional safety feature when servicing. These
switches are loCated inside the panel to protect against activation by unauthorized personnel. A multi-tap transfonner
provides 120V control voltage. Motor protective switch provide adjustable overload protection, short circuit protection and
pump disconnecL Green "Pump Run" indicator light, alarm fuses, a control fuse and alarm and control power indicators.all
mounted on circuit board. Easy-to-follow wiring diagram and terminal strip provide for simple installation. · ·. . \
3 PHASE SIMPLEX ALARM SYSTEM Sr
PUMP CONTROL
Engineering Data
Snocifinations
20 FT —CJIa{
4.55
MO aKE
C
Rom
F.L AWS
OOI30M va39m )
3121W151R17A
513M
204210!1®
Be
3
79-18
1591a11Aa7SW 21
3121WIBIM7A
5192&
2042®'®
60
3
55-a0
159fa11.4a7.3W 21
3121nP21m7A
513286
�820Y160
W
3
718-i6D
155Ra11.4a73W 21
General Installation Instructions
WAMSW.: Tan on porrersauce blue lig or adjlts5 gtlis dwice.
Falusmhandriloswcm/damn senna: mtatit eI -- stack
I. Determine the mounting location for control panel. Liquid
tight connectors should be used on all cables entering panel.
Conduit connectors, ifused, must bescaled.
2. Check local codes and the schematic for power circuit
requirements. On the control panel, determine the `power
in" location (from the building power supply CAUTION:
BE. SURE THE POWER SUPPLY VOLTAGE AND
PHASE ARE THE SAME As THE PUMP MOTORS
BEING INC'I'&LLED.
3. Determine the location on the control panel for the pump
power cables and float switch cables. Drill holes to fit the
type of cable fittings to be used.
4. Attach floats as shown in Typical Installation drawing.
5. Following step-by-step instructions and wiring diagram
included with panel, complete connections ofall cables.
6. Follow "Manual Testing' procedure ininstruction manual
.
NOTE Ldit GWd Pump Culgatry cervrd be mpulsdle tar damages
Causedbytadtrmnegfn hsMaerldthis eon- I WerecamraW
that you etlgage the services M a anpde¢ plmdcr, d ecti a n, or
g1aHed service person to install Om product in accmdaae Will;
ratsmalandlocalaI I I codes.
ACCESSORIES — Sinn "istallation; may repine a rmshorhee
junction hmr to house dechicd Carslertius. Model EM Junclul
Brous are recortunalded These are valabie wdh !quid -IgM
connechers.The fpdd-hghlcahac, areaLsem2dableseireaft y.
www.LittleGiantPump.com
Typical
Installation
C
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. C
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smiw a�vw
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Little Giant Pump Co.
PO Bos 12010.Oklahoma City, OK 73157
Phone 4OS9471MI • F=: 405 77LI550
E-mai4• castamerxrvir<QBtmegientrnm
0 Form No. 995220 - 03/03

RECEIVED I DENR I DWQ
AQUII=FR 'PROTFr.TI()N SF.CTION
MAY 15 2009
RECEIVED
JUl022009
Homogenization Tank, Separated-Water Tank,
De-nitrification Tank, Nitrification Tank, Clean-
Water Tank
..
BY: DWM
CHK'O BY:
DESIGN CALCULATIONS
TANK : UQUIO STORAGE STORAGE TANK
30.81' DIA.. X 15.68' SH
HEICTH TO HWL : 15.68'
LOCATlON : CUNTON, NC
DESIGN STANDARDS: AWWA 0103-97
ACI318-02
INSTRUCTIONS
DESIGN LOADING:
STEEL
WATER
SEISMIC
WIND
: DESIGN & DETAIL TANK FOUNDATlON
: 490 I I CUBIC FT
: 62.4 I I CUBIC FT
: ZONE 1
SPECIFIC GRAVITY
: 100 MPH
: 1.0
DATE :10105
119
, ___, ......
DESIGN CALCULATIONS FOR GROUND STORAGE TANKS
SAVED AS: BOLTCLC3.MCD Revtsed: 10/18101 JWB , 5122102JWB, 6/21/05
JWB
LOADINGS:
WATER@
STEEL@
SNOWO
W:= 62.4
ST:= 490
RFL := 25
WIND@ V s 100 MPH
FlAT,. 30 ·1.0.( 1~ r
FLAT=30 PSF
VARIABLE DEFINmONS:
DIA = DIAMETER OF TANK lA1
SHH = SHELL HEIGHT (fT)
OFL = OVERFLOW ELEVATION (fT)
G = SPECIFIC GRAVITY
CYlNO := 30-o.&D{ 1~ r
CYLND = 18 PSF
OTM.Wind =OVER TURNING MOMENT
SF = SAFTEY FACTOR FOR WIND LOADING
OTM.eQ = OVER TURNING MOMENT DUE TO SEISMIC LOADING
......................................................................
M = OVERTURNING MOMENT AT BOTTOM OF SHELL (FT·lBS)
Z = ZONE COEFICIENT ; FIGURE 5 AND TABLE 3
R.w • FORCE REDUCTION COEFFICIENT, TABLE 4
I = USE FACTOR, TABLE 6
......................................................................
ORW =OUTSIDE RADIUS OF WALL fFT>
IRW = INSIDE RADIUS OF WALL CFn
ORF = ourstoE RADIUS OF FOOllNG (Ff)
IRF = INSIDE RADIUS OF FOOTING CAl
lH.FTG ='THICKNESS OF FOOTING (Fl)
HT.WALL = HEJCHT OF FON WALL (fT))
OALL =ALLOWABLE BEARING PRESSURE fPSA
NUM.bar =TOTAL NUMBER OF BARS PROVIDING
HORIZONTAL REINFORCEMENT IN WALL AND FOOTING (USE
SAME SIZE BAR IN WALL AND FOOnNG
A.bar = CROSS SECTIONAL AREA OF ONE OF 'THE SIZE OF
REBAR BEING USED
......................................................................
SPHER := 30-0.50-(y_ l 2
100)
SPHER = 15 PSF
2
'•
INPUTS:
DIA e30.B1 (FT)
OFL::15.68 (fT)
on so (FT)
z .a.075
(PSI)
Iii 1 .25
ORW= DIA + 4 + 6.14
2 12
IRW = DIA _ 4 + 1.86
2 12
OR DIA 4+ 6.14 F !!!i --+---2 . 12
IRF 3!! DIA _ 4 + 1.86
2 12
NUMbar=7
ORF=16.25
IRF=14.917
0RW=16.25
IRW=14.917
SHH e15.68 (Ff)
0 := 1.0
S a 1 .5
Rw =4.5
Cuv=.S
TliFf(i = 0
HTWALL 5 2
Abar= .31
12·10RW -IRW> = 16
12 -(0Rf -IRf) = 16
.................................................................... *
3
****,..... CHECK CAPACfTY ..,..,.,....,.
DIA2
VOL:= x·-·7.48·t0Fl-OTU
4
,.,..,.,.,..,. WEIGHT OF THE SHELL *'*******
WTSH := n ·DIA ·SHH -6.5
USE: TOlWTsH := WTSH
****** WEIGHT OF ROOF **"***
1t 2 WTRF := -·DIA ·4 ·0
4
USE: WR := WTRF
****** SNOWLOAD ..,.****
DIA2
Sl:= Jt·--RFl·O
4
.......... WIND DESIGN ,..,..,...,.,..
fsh := DIA -SHH -CYLND
SHH
MOMsh := -·fsh 2
OTMwtnd := MOMsh + MOMrf
FIND RESISTING MOMENT OF THE SHELL
DIA
RM := -·· ·(TOTWTsH + WR) 2
RM SF :=---
OTMwind
USE: OTMwiND := OTMwind
SF=2.229
4
VOL = 87442.1n
WTsH = 9865.089
WTRF=O
SL=O
Fsh = 8695.814
Frf=O
MOMsfl = 68175.185
MOMrf=O
OTMwtnd = 68175.185
RM = 151971 .688
"' --
******SEISMIC DESIGN*******
ct := Tw<4.5,-,-i 1 .751
6·Tw yy/)
. 2 62.4
Wf:= 1t·DIA ·OFL·4·C
'W2. := .46---tanh 1.84 ·-I.Wr R ( OFL \
9FL R )
X2 = OFL-[1 -oosn( 1.84·T) -1 )I
. OR ( Oft\
1.84·T·slnh 1.84-T))
VAcr :=
1
S·Z ·I {.14·{T01WfsH + WR + W1) + S·W:2 ·C1]
Rw
USE: OTMEQ := M
******CHECK SUDING*..-* 3 18 -Z·I av := -·.14---
4 Rw
VaiJow := tan(.5236) · ( TOlWTsH + WR + wt + W2} ·( 1 -OA·av)
VACT = 0.074 (MUST BE LESS THAN 1.0)
Vauow
5
Tw=3.289
c, =0.0S1
Wr = 729464.105
R = 15.405
~ = 314454.751
X1 = 5.88
VACT = 30538.86
M = 213378 .413
Vanow = 412212.185
.·
******FOUNDATION DESIGN*******
'YCONC s150
'YSOIL 51 100
PROJ •O.S
tc =4000
CLW:= DIA
2
IRFI := IRF -9·3125
12
HTFDN ;::;: THFTG + HTWALL
<UNIT WEICHT OF CONCRETE (PCAl
(UNIT WEICHT OF SOIL (PCF))
(PROJ. OF FDN ABOVE FINISH GRADE (EXTJ (Ff))
(COMPRESSIVE STRENGTH OF CONCRETE (PSI))
CCENTERUNE RADIUS OF WAU (Ff))
IRFI = 14.141 (fEET}
HTFDN = 2 (FEET>
WTcoNc== {om:2 -11~~>·2t ·THrn; _ ·'JCONC
6
+ {cwi-awr) ·a·HTWALL-
+K·.wr . .! WI'CONC = 82854.325 (lBS)
12
WI" SOIL:= [ a-(OR~-ORYi) ·(HTWALL-PROJ)·lSOIL] -·
+ ( Jt ·{fRVP-IW) ·HTWAU:lSOIL]
WTWATER := [x.(CLW2 -IR~) ·OFL ·W ·C]
RMwJND := ( TOlWTsH + WR + WT CONC + WT SOIL) ·ORF
WTson. = 0 (lBS)
WTWATER = 45514.519 CLSSl
RMwJND = 1506690.466 (Ff -#)
RMEQ := (TOlWTsH + WR + WTcoNC + WTsotL + WTwATER) ·ORF
RMea = 2246301.404 (FT·#)
AREA := n:·OR~
AREA = 829.577 CFT"2)
j.:= [[ (0RF ·2l 4
-URF1 ·2)4 J].o
(0RF·2) .0982 S= 1438.063
[
101WTSH + WR + [(cLw2).0fL.W·G·n]] OTMwiNo .
OB~ND== +--------~~ s .
OBRwiND = 938.62 (PSf )
..
RMwiND
SfWIND := OTMw!NO
SJ=wiNO = 22.1
[ lOIWTSH +((a.w")~OFL ·W·G·a)] 1JJ11Ea
CBREQ := (AREA) + S
OBREQ = 1039.59CPSA
RMEQ
Sfec:= OTM~ SFEQ = 10.527
[ T01WT511 + ( ( a.w") ·OA.·W·G·a) + SL]
QBRLONGJERM := (AREA)
08Rt.oNGrERM = 891.212
CALLWJND := 0ALL
CALLEQ := 1.335·CALL
0AULONGTERM := CALL
.lCONC I (McoNC)
VOLcoNC := XI )
CHECK PUNCHING SHEAR:
3
D := THFTG -12
FsH:=[ ( D) ] 2 -K· ORW+ 2 JTHFTC·12·12
p
fALLOW := 2 ·JfC
FAUOW = 126.491
F.SH MUST BE lESS THAN
F.AlLOW
CALLWIND = 2000
CALLEQ = 2666
CALUONGTERM ::; 2000
VOLcoNc = 20.458
0-12 =-3 UNCHES)
p = 25427.266 (lBS)
FsH = • tPSU
7
CPSF)
(Y[)A3)
•• &,
************ WAll DESIGN *************
••••-• FIND MINIMUM WALL THICKNESS ............
Tmln := (62.4·SHH)-(BO ·HTFDN)
TOTWTsH+WR
24 ·-----
1t·CLW ·2
WDTWALL := ORW -IRW
WIDTH OF WAll MUST BE GREATER THAN T.mln
WDTwAu=1.333 (FT) Tmln =2.989 UN)
**-HORIZONTAL PRESSURE AND RING REINFORCEMENT ****
(
HTFDN I
Ph:= 62.4-SHH + 100· 2 JHTfDN·.3
RRAD := lf{CLW < 6·HTfDN ,ClW ,6·HTFDN)
TEN
Areq:=-24000
Aprov := NUMbar·Abar
Ph =647.059
RRAo=12 .
TEN=n64.71
Areq =0.324
Aprov=2.17
IF A.prov IS lESS THAN A.req THEN MORE BARS
OR A lARGER BAR WlU BE REQUIRED .
8
•. . .. ....
•• •
RESULTS:
......................................................................
0ALLWIND = 2000 <PSF>
OBRwiND = 938.62 CPSF)
SFwJNO = 22.1 CPSF>
OALLEQ = 2666
<PSFl
OBREQ = 1039.591
(PSFl
SFea = 10.527
CPSA
0ALLLONCTERM = 2000 CPSF)
OBRLONCTERM = 891.212 CPSF>
VOLcONC = 20.458 (Y0A3)
*** TANK FOUNDAnON ***
USE A RINO WAll WJTH FOOllNO -USING 4000 psi CONCRETE
REINFORCING IN RINOWAU •
HORIZONTAL ••• USE C 4 ) #5 BARS ON OUTSIDE FACE OF WALL
USE { 3 ) IS BARS ON INSIDE FACE OF WALl
VERTJCAL •·• USE 14 BARS 0 16• C·C EACH FACE
...................... ************************************************
9
.. ·
ENGINEERED STORAGE PRODUCTS COMPANY
DEKALB, ILLINOIS 60115
PROJECT NAME: SUPER SOILS SYSTEM USA, INC.
PROJECT LOCATION: BEAUTANCUS, NC
PROJECT NUMBER: 5015074
20 15 FLG MT SLURRYSTORE
RELEASE No.: 1
RELEASE DATE: 10-8-2001
SUBMITTED BY :
DATE:
DATE: EXPIRES:
-~ -~
TANK PROJECT DRAWING INDEX
DOCUMENT NUMBER DOCUMENT TITLE
5015074 -001 TANK DRAWING
5015074 -010 TANK CALCULATIONS
5015074 -011 TANK GENERAL NOTES
5015074 -012 TANK FASTENER SCHEDULE
5015074 -013 TANK SCHEMATIC
5015074 -014 TANK PARTS LIST
FLG MT FOUNDATION PROJECT DRAWING INDEX
DOCUMENT NUMBER DOCUMENT. TITLE
5015074
5015074
5015074
5015074
5015074
5015074
~002
-020
-021
-022
-023
-024
FLG MT FOUNDATION DRAWING
FOUNDATION CALCULATIONS
FOUNDATION GENERAL NOTES
FOUNDATION CONSTRUCTION MATERIAL
FOUNDATION PARTS LIST
FOUNDATION FASTENER SCHEDULE
NOTES:
1 . THIS DRAWING IS NOT TO SCALE.
2 . REFER TO TANK SCHEMATIC DOCUMENT
-013 FOR NUMBER OF RINGS IN TANK
ANO RESPECTIVE SHEET THICKNESSES.
3 . THIS TANK IS NOT DESIGNED FOR
ANY EXTERNAL HYDROSTATIC LOADING:
20'
6095 mm
I TANK DESIGN FREEBOARD
NOM. 0~. ----------~
12 in
304 mm REI.. DESCRIPTION
1/\ REI.. PER lotlP S01!!074
1/1' 10/0V/01
•.
~~--~----~----~----~--~~ LTOP OF
SHELL SHEET
GRADE LEVEL
.....
ELEVATION
SHELl. SHEET
( 7) PER RING
ENGINEEREC B"1'"0F=tAGE
PRCCUCTS CotvfPANV
OOOUI, l.UNill$ Mil&
CONFIDENTIAL
15'-4 1/ a· ~~~~~...: ~n mm ~.,.:,~ ~~ -=.:".
rFLOOR LEVEL
NOM. ~=-~'
FILE: S0 15074A
DRAWN BY TAl<
DATE 10/09/01
2015 SLURRYSTORE
sz 0
SUPER SOILS
SYSTEM USA, INC.
BEAUTANCUS, NC
~I 5o15o74-oo1
' ..
DOCUMENT NUMBER: 5015074 -010 TITLE: TANK CALCULATIONS
REL.: 1
DATE: 10-8-2001
BY: SH
SUMMARY OF INPUT DATA
STRUCTURE MODEL ----------
FOUNDATION TYPE ----------
SPECIFIC GRAVITY ---------
H/V PRESSURE RATIO -------
FREEBOARD -----------
ROOF TYPE ----------------
ROOF WEIGHT --------------
SC ROOF HEIGHT-------------
DC ROOF PROJ AREA ---------
DC ROOF CENTROID ---------
TOTAL ROOF HEIGHT ---------
SNOW (LIVE) LOAD ---------
WIND DESIGN --------------
WIND SPEED --------------
WIND STIFFENER ANALYSIS ---
SEISMIC DESIGN -----------
SEISMIC ZONE -------------
ALLOWABLES USED ----------
FLOOR O.D. ----------------
FLOOR I.D. ----------------
SLAB J.D. ----------------
. .
20 15
FLG MT
1.000
1.000
12.000 in
NONE
NA psf
NA in
NA sq ft
NA in
NA in
NA psf
ASCE 7-98
70.000 mph
ASCE 7-98
NONE
NA
AISC .
21.000 ft
18.500 ft
16.500 ft
SUMMARY OF INTERNALLY ASSIGNED PARAMETERS BOLT DIAMETER :_______________ .500 in
HOLE DIAMETER ~---------------.5625 in
TOP COURSE EDGE DIST ---------1.000 in
CONCRETE IN FNDN -------------5.000 in
DIST T/FTG TO B/FLR ----------4.000 in
TOTAL FNDN THICKNESS ---------9.000 in
SHEET DENSITY ----------------590.000 pcf
STEEL ELASTIC MODULUS --------30000000. psi
CONCRETE DENSITY -------------144. pcf
NET SHEET WIDTH --------------105.462 in
NET STANDARD SHEET HT. -------54.990 in
STARTER PANEL HEIGHT ---------18.170 in
INVENTORY FILE USED: ---------5015074.DF
304.800 nun
NA kg/m2
NA mm
NA sq m
NA mm
NA nun
NA kPa
31.500 mfs
6400.800 nun
5638.800 nun
5029.200 nun
12.700 nun
14.287 nun
25.400 mm
127.000 mm
101.600 nun
228.600 mm
9451. kg/m3
206843. MPa
2307. kg/m3
2678.735 mm
1396.746 nun
461.518 mm
Page 1
.. • .. .
DOCUMENT NUMBER: 5015074 ~010 TITLE: TANK CALCULATIONS Page 2
20 15 SLURRYSTORE STRUCTURE DESIGN SUMMARY
COURSE SHEET THICK THICK PLACE GEOM MAT LIMITING
NUMBER in. mm CODE CODE CODE FACTOR(S)
1 I .080 2 .032 I 110I 1 0
2 1 .080 2 .032 1 1101 l 0
3 I .080 2 .032 I 110I 1 0
FDN 15 .I32 3.353 3 5300 2 0
WIND STIFFENERS REQUIRED:
TOP STIFFENER SECT. MOD. = .I31 cu in 2142.811 nnn3
STRUCTURE DIAMETER = 19 .58 ft 5968 .68 rmn
HEIGHT OF STRUCTURE TO EAVE = I5 .35 ft 4677.16 rmn
VOLUME OF STRUCTURE TO EAVE = 4622 .. cu ft 131. m3
VOLUME "OF CONTENTS 4320. cu ft 122. m3
VOLUME OF CONTENTS = 32318. gal 122338 . L
VOLUME OF CONCRETE FNO. = 180. cu ft 5. m3
WEIGHT OF EMPTY CYLINDER ABOVE FLOOR = 3931. lb 1783 . kg
WEIGHT OF ROOF = 0. lb 0. kg
SNOW (LIVE) LOAD e 0 . lb 0 . kg
WEIGHT OF CONTENTS = 269588 ·. lb 122283. kg
FOUNDATION WEIGHT = 25849. lb 11725 . kg
TOTAL WEIGHT ON FOOTING = 299369. lb 135791. kg
WINO SHEAR AT TOP OF FOOTING = 1202. lb 5347. N
WIND MOMENT AT TOP OF FOOTING = I0124. ft -lb 14 . kN-m
SEISMIC SHEAR AT TOP OF FOOTING = 0. lb 0. N
SEISMIC MOMENT AT TOP OF FOOTING = o·. ft-lb 0. kN -m
.. •
DOCUMENT NUMBER: 5015074 -010 TITLE: TANK CALCULATIONS Page 3
HOOP STRESS ANALYSIS
--------------------------STRESS -PSI ---------------------------COURSE DEPTH PRESS NET ALLOW HOLE ALLOW BOLT ALLOW
FT PSI TENS TENS BEAR BEAR SHEAR SHEAR
1 3.7 1.6 3178. 18000. 9869. 40500. 2010. 18163.
2 8.2 3.6 7151. 18000. 22205. 40500. 4524. 18163.
3 12.8 5.6 11124. 18000. 34542. 40500. 7037. 18163.
FND 14.3 6.2 6782. 30000. 9815 . 67500. 3299. 18163.
AXIAL STRESS ANALYSIS
------------------STRESS -PSI -------------------
COURSE AXIAL ALLOW HOLE ALLOW BOLT ALLOW
COMP COMP BEAR BEAR SHEAR SHEAR
1 19. 1331. 189. 40500. 38. 18163.
2 38. 1331. 377. 40500. 77. 18163.
3 56 . 1331. 566. 40500. 115. 18163.
FNO 40. 2163. 405. 67500. 136. 18163.
. :
DOCUMENT NUMBER: 5015074 -010 TITLE: TANK CALCULATIONS Page 4
WIND STRESS ANAlYSIS
--------------------------STRESS -PSI ---------------------------
COURSE AXIAL WIND TOTAL ALLOW HOLE ALLOW BOLT ALLOW
COMP BEND COMP COMP BEAR BEAR SHEAR SHEAR
1 19. 3. 22. 1774. 218 . 54000. 44. 24217.
2 38. 12. 49. 1774. 493. 54000. . 101. 24217.
3 56. 26. 82. 1774 . 826. 54000. 168. 24217.
FND 40. 19. 60. 2884 . 599. 90000. 201. 24217.
...
DOCUMENT NUMBER: 5015074 -011 REL.: 1 TITLE: TANK GENERAL NOTES
TANK DESIGN SPECIFICATIONS
This tank is designed in accordance with the 1989 AISC
Specification for Structural Steel Buildings -Allowable Stress Design.
COATINGS SPECIFICATIONS
Coatings used on components of th1s tank are in compliance
with the appropriate sections of AWWA Standard 0103.
STRUCTURE BOLT SPECIFICATIONS .
Structure bolts are as defined in . AWWA Standard 0103
Sect. 2.2.1. All bolts are 1/2"-13 UNC-2A thread, carbon steel,
zinc plated, and have the following minimum tensile strengths.
A. 1" long 74 KSI 510 MPa
B. 1-.1/4" long and longer 150 KSI 1034 MPa
APPURTENANCE AND PIPING ORIENTATION
Orientat i on of all appurtenances and piping connections
shall be established in the field.
THROUGH-THE -SHEET PENETRATIONS
All openings through the tank side wall greater than
4 inches (102mm) in diameter shall be reinforced in
accordance with AWWA 0103, Section 3.11 .
All openings through sheets having less than 24 inches
(610 mm) between horizontal bolt lines , or having less than
24 inches (610 mm) of available sheet space from the floor
surface up to the first horizontal bolt line shall not
exceed a diameter of 4 inches (102 mm). These openings of
4 inches (102 mm) and less shall be reinforced in accordance
with AWWA 0103, Section 3.11 .
.. ·
DOCUMENT NUMBER: 5015074 -011 REL.: 1 TITLE: TANK GENERAL NOTES PAGE 2
CATHODIC PROTECTION SPECIFICATIONS
This tank is equipped with a cathodic protection
system. This system is designed to protect the items
described :below.
Entire submerged portion of tank sidewall and floor area
including appurtenances supplied by the tank manufacturer.
Submerged uncoated metal objects not supplied by the tank
manufacturer totaling: 0.0 sq. ft.
Submerged coated metal objects not supplied by the tank
manufacturer totaling: 0.0 sq. ft.
This system is suitable for use in liquid
having a resistivity of 500 ohm-centimeters.
Field verification of resistivity limits is required after
the tank is placed into service. ·
The performance of the cathodic protection system may be
adversely affected if the system is operated outside the
resisitivity limits above. ·
The presence of submerged uncoated metallic items, for which
cathodic protection has not been provided by the tank supplier,
may also adversely affect the performance of the cathodic protection system.
Electrical isolation and/or the determination of the cathodic
protection requirements for such submerged items shall be
the responsibility of the owner or the owner's designated agent ..
Tank warranty issues may also be affected.
For further information, refer to the instructions provided
with the cathodic protection system.
...
DOCUMENT NUMBER: 5015074 -011 REL.: 1 TITLE: TANK GENERAL NOTES PAGE 3
FLANGE MOUNT TANK INSTALLATION INSTRUCTIONS FOR SCAFFOLD BUILT STRUCTURES
1. Locate center of slab.
2. Scribe a circle with chalk to the diameter of the tank.
3. Check flatness of the slab every 5 feet along the ~cribed circle. Mark and
number the locations checked with chalk. Record the rod rea~ing for each location.
Study the readings and determine the difference between the highest reading
and the lowest r eading. If the difference between the highest reading and
the lowest reading exceeds 1/2", it will be neces s ary to grind the high spot(s)
down to be no more than 1/2" greater than the lowest spot.
4. Attach flange mount angles to sheets using proper bolts, sealer, ect ..
5. Place a sheet assembly on the slab, starting at the highest spot on the perimeter.
Bolt the second sheet assembly to the first sheet assembly ..•. (sealer, proper
bolts, ect). · ·
6. Using a joint expander, stretch the vertical seam to assure that all bolts are
in bearing. Tighten the bolts securing the second sheet assembly to the first
sheet assembly.
7. Continue to install sheet assemblies in the manner above.
8 . When the last sheet assembly is put in place, it must bolt to the first sheet
assembly. If the space is too long or too short, adjust the ring of sheet
assembl i es accordingly.
9. Level all sheet assemblies around with shims supplied. Lift the foundation sheet
assembly slightly , clean concrete floor in the "sealing area" and apply primer
to concrete.
10. Apply sealer to the "sealing area".
11. Lower sheet assembly until it is resting on shims or the concrete slab.
12. Drill 1/2" dia . holes for 1/2" dia . ·anchors · through sealer to a min. depth of
3.5" using the holes in the angle as template . (28 holes total).
13. Clean holes and place anchors. (follow mfg .. instructions)
14 . Secure with washers and nuts .
15 . Torque nuts to a maximum of 65 ft-lbs .
16. Install next course of sheets.
17 . Continue building until all sheets are in place .
18. Apply a fillet of sealer to the floor and wall of the tank (inside). Fillet should
extend up the wall approx. 2", and inward on the floor a similar distance.
DOCUMENT NUMBER : 5015074 -012 REL.: 1 TITLE: TANK FASTENER SCHEDULE
STRUCTURE BOLT QUANTITIES AT (H)ORIZONTAL & (V)ERTICAL SEAMS
THRU THE SHEET FASTENERS TRUSS FASTENERS
BOLT LENGTHS: 1" 1 1/4" 1 1/2" 1 3/4" 2" 2 1/4" 1 1/4" 2 1/4" 3"
(mm) : 25.40 31.75 38 .10 44.45 50.80 57 .15 31 .75 57.15 76.20 c.s. c.s. c.s.
SEAM Wide H 1 0 154 28 0 0 0 0 0 0
SEAM . v 1 175 0 0 0 0 0 0 0 0
SEAM Wide H 2 154 0 0 0 0 0 0 0 0
SEAM v 2 . 175 0 0 0 0 0 0 0 0
SEAM Wide H 3 140 14 0 0 0 0 0 0 0
SEAM v 3 175 0 0 0 0 0 0 0 0
SEAM Fnd . H 4 140 14 0 0 0 0 0 0 0
'TOTALS : I 959 182 28 0 0 0 0 0 0
DOCUMENT NUMBER: 5015074 -013 REL.: 1 TITLE: TANK SCHEMATIC
NOTE: All BRACKETS LOCATED AT TOP OF SPECIFIED RING
RING I SHEET THICK. BRKT. TYPE QTY.
#####ll#l#ll#ll#l#l#####llllll##l#llll##l#ll#ll#ll##llll#
Inside angle at top ring.
Use tapered spacer at top horizontal seam
RING#: 1.... .080 ............... NONE ....... 0
RING II: 2.... .080 ............... NONE ....... 0
RING#: 3.... .080 ............... NONE ........ 0
FNO. : .132 ............... NONE ....... 0
.I
DOCUMENT NUMBER: 5015074 -014 REL.: I TITLE: TANK PARTS LIST PAGE I
NOTE: Tank color -FOREST GREEN (Exterior only) 2015 FLANGE MOUNT SLURRYSTORE
ITEM QTY. PART NO. DESCRIPTION
1 5015074-001 TANK ASSEMBLY
1 1 5015074-002 FOUNDATION ASSEMBLY
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 7 258898 -020 STIFFENER ANGLE
28 7 258899 -002 SPLICE ANGLE
29 7 084373-000 TAPERED SPACER
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45 959 262000 -001 STRUCTURE BOLT, 1", BLACK
46 182 262000-002 STRUCTURE BOLT, 1 1/4", BLACK
47 28 262000 -003 STRUCTURE BOLT, 1 1/2", BLACK
48
49
50
51
./
DOCUMENT NUMBER: 5015074 -014 REL.: 1
DESCRIPTION
TITLE: TANK PARTS LIST PAGE 2
ITEM QTY.
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
1169
1169
9
3
2
1
1
1
21
PART NO.
252275-000 WASHER, 1/2"
262416-001 HEX . NUT, 1/2" HDZ
254672-203 SEALER 79, 20 oz POUCHES
264913-000 BUSS BAR
265390-200 CATHODIC PROT. SYSTEM -ZINC
262547-000 DECAL KIT
262548-000 LITERATURE PACKAGE
261585-000 NAMEPLATE
256047KOOOO SHEll SHEET, .080"
21'-o·
6400 mm
FOUNDATION NOM. OUTSIDE DIA.
-1\.-19'- 7 3/16• ..:.T;..:'A:..:.NK:..:.....;N:.;.;O=.:M.:.:.:·:.....:D.:..IA::.:...· -----------1
5973 mm
2 1/ 2.
6J mm
s·
126 mm
• FOUNDATION SHEET (7) REQUIRED
SEAL INSIDE OF TANK WITH SEALER
I
J" (76 mm) j+-----~~m;~
GRAVEL BACKFlLL
FLOOR REINFORCING
STEEL
UNDISTURBED
EARTH
• FOUNDATION ANGLE
( 1) PER SHEET
1/2• ANCHOR BOLT
(4) PER SHEET
TIE BARS __ ___,
( 4) PER SHEET
FOOTING CIRCUMFERENTIAL REBARS
(4) RINGS
b.• •.• 6
A • •
• 6
NOTES:
1. THIS DRAWING IS NOT TO SCALE.
2 •. ITEMS INDICATED • TO BE SUPPLIED BY THE
TANK MANUFACTURER . SEE • ESPC PARTS
SPECIFICATIONS CHART ON THIS DRAWING.
J. SEE ' DOCUMENT -022 FOR REINFORCEMENT
STEEL SCHEDULE.
1• (25 mm) CHAMFER OR ROUND
WITH EDGING TOOL
FLOOR CIRCUMFERENTIAL
REBAR (2) RINGS
4.
102 mm
---11--1--2-3/8.
60 mm
9 ..
229 mm
12.
J05 mm
12 .. MIN .
305 mm
380 mm .
SECTION THROUGH FOOTING
REl. DESCRIP'TlON
Rt:l PER WIP S01S074
1 10/09/01
FOUNDATION IN . 2-1/2 X J X 1/4
ANGUS
ENGINEEFIEC B'T'OF=IAGE
F'ROOUCTS CotvtF'ANY
DO<.Ill!. ~ '"' •a CONF'IOENTlAL
1MI5 OM-15 '1'4[ l'l'('f'I!I[T'""' PtOOPti!TY OT
~ STM.oalt PIIOOUCT'S OOWIHT -~II[~~""~-
130'C OOO"tM»<T • :roo I
oiU. IIIOim IIDUMD
FIL£: 50150748
DRAWN 8Y TAl<
~TE 10/09/01
20' SLURRYSTORE
sz 0
SUPER SOILS
SYSTEM USA, INC.
BEAUTANCUS, NC
DRWO
NO . 5015074-002
Tank Foundation Design
TANK DESIGNATION:
Tank Diameter(ft):
Contents Height (ft):
Slab Thickness (in):
Slab O.D. (ft):
Foundation Depth (in):
Footer Depth (in):
Footer Width (in):
Allowable soil pressure (psf)
Wind· Moment (ft-lb):
Seismic Moment (ft-lb):
Weight of Tank (lbs):
Weight of Roof (lbs):
Snow Load (pst):
RESULTS:
Soil pressure under dead and live load =
Dead load plus wind moment =
Dead load minus wind moment=
Shear stress at inside of footer =
F.S .Overturning -Seismic w/45° line:
F.S. Overturning -Seismic (A WW A):
F.S. Overturning-Wind:
A, -foundation (both ways)
layer at mid-height:
As -Curb Steel:
As -footer bottom layer:
A 5 -hoop steel:
A.-vertical tie bars ( 2 legs):
Weight of steel in tie bars:
Weight offoundation:
Volume offoundation:
Weight of footer:
Volume of footer:
5015074
19.58
14.35
5
21.00
9
12
15
2000
10,124
0
3,931
0
0
867 psf
879 psf
889 psf
22 psi
N/A
N/A
42.54
0.11
0.40
0.40
0.07
0.27
129
25,920
<==
<==
<==
>==
sq.in./ft
sq.in.
sq.in.
sq.in.
sq.in./ft
lbs
lbs
180 cf
11,170 lbs
78 cf
Engineer: SH
Design per:
Tank Type:
Self or Center Supported Roof:
Specific Gravity of Contents:
Subgrade Modulus -ks (pci):
Coeff. Active press ure -K.:
Concrete strength -f c (psi):
Yield strength of steel-fy (ksi):
2000 psf (Allowable)
2667 psf (4/3 • Allowable)
No Uplift
93 psi Shear Strength
1.5 Required
[# 3@ 12" o.c.]
[2-# 4]
[2-# 4]
[2-# 4]
[# 4@ 17.5" o.c.]
Self
I 0 /8/01
ACI318
Anchored
1.00
60
0.3
3000
60
.:
DOCUMENT NUMBER:5015074 -021 REL.: 1 TITlE: FND. GENERAl NOTES PAGE 1
Minimum guidelines and specifications are given below. The
owner or the owner's designated agent may amend or modify
these guidelines and specifications, but in no case shall
the requirements be less than those given below.
SITEWORK
1. Clear the site of all vegetation, organic materials,
rubbish, debris, and other foreign or objectionable
materials above the ground surface. Remove all stumps, .
large roots, buried logs, and other objectionable materials
below the ground surface.
2. Soil beneath the. entire tank shall have a m1n1mum bearing
capacity of 2000 PSF ( 95760 Pa) and shall be suitable in
all respects to properly support the tank as determined by
a qualified professional retained by the owner or the
owner's designated agent.
3. Compact the subsoil to site specifications.
4. Orientation of connecting piping shall be established in
the field.
5. Place all undergrqund piping. Backfill and compact to site
s pecifications . Inlet/outlet piping may penetrate ring
walls provided the hole size is less.than or equal to
one half the wall height; all details of reinforcement
cushioning needs, thrust blocks, and encasement shall
be provi~ed by others. Otherwise, all piping must pass
beneath the footing unless the footing/foundation system
has been designed and fully detailed by others to
accomodate both a pipe passing through it and the proper
transfer of tank loads to the s upporting soil.
6. If conditions exist which r equire footing and/or floor
design details differing from those shown on the drawings
herein ,such new design and details shall be provided by
the owner or the owners's designated agent.
Engineered Storage Products Company can not show details
on its drawings other than those derived as a result of
the design efforts of its own Engineering Department.
•I
DOCUMENT NUMBER: 5015074 -021 REL.: 1 TITLE: FND. GENERAL NOTES PAGE 2
CONCRETE WORK
Concrete work shall conform to the requirements of ACI 301 -99,
Specifications for Structural Concrete, except
as modified by the supplemental requirements noted below.
1 . Concrete shall attain an ultimate 28 day compressive
strength of 3000 PSI ( 20684 KPa).
2. Reinforcing bars shall conform to ASTM A615, grad~ 60.
Welding of bars is not permitted . Field bending of
partially embedded reinforcing bars shall conform to
Section 3.3.2.8 .
3. Cement ·sha 11 conform to ASTM C150, Type I or Type II with air
entraining admixture per ASTM C260 added at the mi xer to
achieve 4-6% by volume of entrained air at the point of concrete placement .
4. Maximum aggregate size shall be 1 1/2" (38 mm).
Fine and coarse aggregate shall conform to ASTM C33 with
the restrictions on reactive materials specified in
paragraphs 7.3 and 11.2 applying.
5 . Ready mixed concrete shall conform to ASTM C94, Option A.
The supplier .shall be responsible for determining the
proportions used in the concrete mix.
6. Earth cuts may be used as formwork for footings only,
prov i ded the footing depth does not exceed 48" (1219 mm).
7. Finished surfaces
A. Rough form finish is acceptable for vertical surfaces .
B. Floated finish is required for the floor surface.
8. The following sections of ACI 301-99 do not apply :
6 -Architectural Concrete
7-lightweight Concrete
8 -Mass Concrete
9 -Prestressed Concrete
10 -Shrinkage-compensa.ting Concrete
DOCUMENT NUMBER: 5015074 -022 REL.: 1 TITLE: FND. CONST. MATERIAL SCHED. PAGE 1
THESE MATERIALS ARE TO BE FURNISHED BY THE BUILDER~ QUANTITIES ARE ESTIMATED.
THE TOTAL REBAR REQUIREMENTS MUST BE CALCULATED AND WILL DEPEND UPON THE NUMBER OF SPLICES.
CHANGING THE FLOOR OR FOOTING DESIGN, FROM WHAT IS CALLED OUT IN THIS SUBMITTAL,
MAY AFFECT THE REBAR AND SPLICE REQUIREMENTS.
FLOOR MATERIAL REQUIREMENTS
CIRCUMFERENTIAL REBAR IN FLOOR-
I. SIZE OF REBAR:
2. TOTAL REBAR QTY . WITHOUT SPLICE:
3. SPLICE LENGTH :
FLOOR REBAR-
I. SIZE OF REBAR:
· 2. ON CENTER BOTH WAYS DIM.:
3. TOTAL REBAR QTY. WITHOUT SPLICE:
4. SPLICE LENGTH:
CONCRETE IN FLOOR-
I. PER 5. " DEPTH (127 .0 nun)
# 4 { .668 lbs/ft)
123 ft.
22 in .
# 3 { .376 lbs/ft)
12 .0 in.
602 ft.
16 in.
6.6 cu. yds.
3750I mm
559 nun
. 304. 8 1IUII .
183580 nun
406 nun
5.1 m3
. .J • ;
DOCUMENT NUMBER: 5015074 -022 REL.: 1 TITLE: FND. CONST . MATERIAL SCHED. PAGE 2
THESE MATERIALS ARE TO BE FURNISHED BY THE BUILDER. QUANTITIES ARE ESTIMATED.
THE TOTAL REBAR REQUIREMENTS MUST BE CALCULATED AND WILL DEPEND UPON THE NUMBER OF SPLICES.
CHANGING THE FLOOR OR FOOTING DESIGN, FROM WHAT IS CALLED OUT IN THIS SUBMITTAL,
MAY AFFECT THE REBAR AND SPLICE REQUIREMENTS.
FOOTING MATERIAL REQUIREMENTS
CIRCUMFERENTIAL FOOTING REBAR-
I. QTY. REBAR: 4
2. SIZE OF REBAR: # 4 ( .668 lbs/ft)
3. TOTAL REBAR QTY. WITHOUT SPLICE: 248 ft. 75647 mm
4. SPLICE LENGTH: 22 in. 559 mm
FOOTING TIE BARS-
I. QTY. OF REBARS (PER SHEET): 4
2. SIZE OF REBAR: # 4 ( .668 lbs/ft)
3. TOTAL REBAR QTY.: 145 ft. 44196 mm
CONCRETE IN FOOTING-
I. PER 1 " DEPTH (25.4 mm) .2 cu. yds. .2m3
GRAVEL-
l . PER 3. " DEPTH ( 76.2 mm) 2.5 cu. yds. 1.9 m3
. •I
DOCUMENT NUMBER : 5015074 -023 REl.: 1 TITLE: FOUNDATION PARTS LIST
NOTE: Tan~ color -FOREST GREEN {Exterior only) 2015 FLA~GE MOUNT SLURRYSTORE
ITEM QTY. PART NO. DESCRIPTION
1 5015074 002 FLG MT FOUNDATION ASSEMBLY
1 7 261712-1200 . i320" FNO. SHT .
2 7 264863-020 FOUNDATION ANGLE
3 7 264874 -002 SPliCE ANGLE
4 7 261067-000 TAPERED SPACER
5
6 7 264846-000 SEAL PLATE
7
8
9
10
11
12
13
14
15
16
17
18 44 254672-203 SEALER 79, 20 oz POUCHES
19
20
21
22 1 265607-000 SIKAFLEX PRIMER
23
24 28 257181-005 1/2" CONCRETE ANCHOR
25
26 84 017805-000 SHIM, 1/ 16"
27 56 017805-001 SHIM, 1/811
28
29
30
31
32
33
34
35
36
37 126 262000-001 STRUCTURE BOLT 1", BLACK
38 126 262000 -002 STRUCTURE BOLT 1 1/4", BLACK
39 28 262000 -003 STRUCTURE BOLT 1 1/2", BLACK
40
41 280 262416-001 HEX NUT, 1/2" HDZ
42 280 252275 WASHER, 1/2"
.. . ~·
DOCUMENT NUMBER: 5015074 -024 REL.: 1 TITLE: FND. BOLT FASTENER SCHED.
FOUNDATION BOLTS FASTENER SCHEDULE
. (in) 1 1 1/4 I I/2 I 3/4 ANCHOR RODS
(mm) 25.40 31.75 38.10 44.45
VERTICAL 126 0 0 0
HORIZONTAL 0 126 28 0
·--~
RECEI\If:=O
JUL 02 2liB
Activated Sludge Settling Tank & Phosphorus
Settling Tank
··~· ' ·'
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RECEIVED I DENR /DWQ
AQUIFJ:R·PRI)TFr.TI()N SF:CTION
MAY 15 2009
Homogenization Tank Mixer
RECEI\IF.O
JUL 02 2009
~A P R. 8.2009 3:0l~~NI;.TJ&J WHUlt ~ALt r . I'
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AQUII=~R'PROTH~TI()N SF.CTION
MAY 15 2009
Separator & Controls
RECEI\/EO
JUL 02 2009
I , •
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Low speed,
. Little main
·Low power
Smaller
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PRINCIPLE OF OPERATION
Sludge is fed at low pressure into a space between-two parallel filtering
elements.
The new CV-Optimumrrnpress
The Foumier CV-Optimum Rotary Dewatering
Press is the latest development in the 20-year
historyof the technology.
WJMer of the 2002 WEF Innovative Technology
Award, this Canadian invention has UJ'ldergone
several upgrcades over the years.
From the first version. involving a large shaft-
mounted gear unit. large support bearings and
base, the unils are now manufadured with a 36.
diameter dewatering channel that far outperforms
earlier versions.
A single-width channel has now proven able to
dewater ALL varieties of sludge, allowing a single
machine to be used anywhere, without physical
modifications.
As the free water comes away from the sludge, solids accumulate in the Wrth more than 140 units instaUed and running in
channel until enough pressure is generated against the outlet gate. over a dozen countlres, the Fournier Rotary Press
The filtering element's slow speed rotation generates enough back
pressure todewaterthe remaining solids and extrude a dry cake.
Low maintenance, low power consumption and reduced polymer
useage translate into lower operating oosts .
is the market leader in its category.
A dedicated team of more than 130 employees
approaches each new year as a challenge, charged
with finding new ways to improve the current model
without increasing costs.
A large parts inventory is maintained for All
previous models of Rotary Press. ensuring that
customers who enjoy their own model year can rest
assured they wiD always be able to obtain
replacements parts.
Retro-fit kits are available for those customers
wishing to opgrada their unit io the newest
technology available.
Pair of 6-channel units, clw shaftless saew conveyors
l
SPECIFICATIONS
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IICMOXCY II 31 (llQO) 114.6 (11,110) 82.11 (23511) 75,4 (1115) 144,4 p&li8) tami(JSM) 2D,O(U.D)
'V~BlE ACCORDING TO IHS11.UA TlONS
··l /22/.2004 U:%8 TLC 1 4115 4Z-' , .. ov
~
-SDEDul£ 80 P\C flit PU.NER
-501Dl.£ 10 ss Rlf SUJDC(
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• • lc:a.tiMMIIJ+aD I .. • ~---I • _. ...... -• I _., • I -• I ..... • I • I fU!'Ia ... .10 HP I I I • I • "I • 2 HP I • I I • • I • • I I I • I
I
I
I ... ----J ..
I -I -' i • .... • ..._ • t .I • 10 HP I ..... • I I I • t 2 HP • • • I
I t • I
I
-: ..-..a 0'1-.o ...•• r:r . 5-.-CBSD-.
H H •....:
AI. QII&E ltll£ ....... ,_ ISWIID 8r ,_
tbl&'r ... liE-.... c.!)
Dravtag I ··B:...t-23695
(1st Part)
I
1.5
·-=m ,..... .
..
. ..__
RW-
•
RECEIVED
JUL02mJ
Lift Station & Separated water Pump (To
Separated Water Tank)
-·
451 Webb Road
Dunn. North Caror'II"'O 28335
{910) 892-6411 FAX [phone]
Web Site: www.c:arolinapn•ccm.com
DAlE:
FEB. 15. 1999
DRAWING No:
MH-4STD
ALTERNATE
SLAB TOP
GENERAL NOTES:
. 1. MANHOl£ DEsiGN SPECIFICAnONS CONroaM TO
UTEST ASTV C478 SPEaflCATJONS FOR •Pfn:CAST
RDNFORCED CONCRETE WANHOLE SEcnQ~
AND HCDOT.
2. CONCRETE COWPRES'SIVE srRENGTM 4.000 PSI MIN.
3. STEEL REJHFORQNG . DESIGNED TO CONfORW TO THE
REQUIREMENTS Of ASlW C4711 AND SHALL unUZE
GRADE 60 R£-BARS CONFORMING 10 THE
REQUIRDCENTS OF ASTW A61S OR WWF CONF'ORtoiiNG
TO THE REOUIREWDn'S Of ASTW A185 OR DRAWN WIRE
CONFORMING TO THE REQUIREY£NTS Of A82 OR A
COWBINAllON THEREOf.
4:. ADDITIONAL REIMFORQNG AT OPDDIGS..
S. DESIGNED FCR H-20 LOADING.
· 6. sn:PS SHAU. at STEEL REINFORCED COPOLYMER
POLYPROP'tl.ENE AND III£ET lHE REQUIRDIENTS
OF ASN cna. SEE 1YPICAL STEP DETAIL.
7. CONlltACTOR TO ADJUST TO GRADE AS REQUIRED .
4• GRADE RINGS TO BE SUPPU£D BY C.P.C. OR TO BE
F1D.D ADJUSTED, USING APPROVED WETHODS,
B'l CONTRACTOR.
8. PIPE PENETRAllON TO BE AS PER JOB REQUIRDIENTS.
PIPE TO BE INSfAU..£1) BY CONlliACTOR. SEE TYPICAL
MANHOLE PIPE CONNECTION DETAIL.
9. CAST IRON RING AND COVER TO BE "AS PER
SPECIFICAllONS, SUPPUm B'l DTHER c_p.c .
OR CUSTOIIIER.
10. JOINTS TO at SEALED WITH PR£F'ORWED BUTYL
RUBBER JOINT SEAlANT W£ET1NG REQUIRDIENTS Of
ASTM C990. SEE TYPICAL WAHHOU: SECTION .IOINT
DETAIL
~, -
LitueGIAN'r
Magnum Series
Sewage Ejector Pump
205 SERIES
For residential, commercial, industrial and agricultural
use . The Model 20S Series sewage ejector pumps handle
liquids and sol ids up to 2" in diameter. Pumps feature 3"
FNPT discharge with a maximum head of77', heavy-duty
cast iron construction and stainless steel ·hardware.
Features
• Handles liquids and solid waste materials up.
to 2" diameter.
il Cast iron pump housing with protective epoxy
coating for corrosion resistance
II Oil-filled motor housing for lifetime lubrication
and rapid heat dissipation
B Stainless steel screws, bolts and seal assembly
II Mechanical seal (stainless steel spring, nitrile
parts, carbon and ceramic faces) for long life
and reliability
• 2 HP ball bearing motor
a Exclusion seal
• Thennal overload protection on single phase
units
II Capacitor and power cord isolated from oil-filled
motor housing for ease of field maintenance ·
Bl Brass impeller
Carbon
and Ceramic
Face Seal
Dynamically
Balanced
Brass Impeller
All Cast Iron
Construction with
Protective Baked-On
Epoxy Colsting to
Resist Corrosion
Exclusi on Seal
to Protect
Mechanical Seal
206 SERIES
~---------1~--------~
18.•
11.42
Specifications
lllodel Disdl. sa MoCor Pertonnance (GPid@tteadl Slmlllll Coni Welgld lllmemlons
Ro. l!mll!9; l.lsllnU[!} {f!l, jn.) HP . ~tl !!r. !'.!!. &!:!1!1 !!f!! II!: m: H: •• ~ §! R. t.h L.enatb (II,) l!!!s.l H1 ~~ !£1!!!.)
205-CIM S2010Jl UUCSA 3"FNPT 2 20812.~ 60 1 18.0 2900 205 158 140 115 90 70 77 33.3 20 96 19.1x13.0 18.42
205-CIM 520125 UlJCSA 3" FNPT 2 200.208 60 3" 14 .5 3100 205 168 140 115 90 70 77 33.3 20 96 19.1 X 13.0 X 8.42
20S-CIM 520150 UUCSA 3"FNPT 2 230 60 3* 12.6 3100 205 168 140 115 90 70 17 33.3 20 96 19.1x 13.0 18.42
205-CIM 520175 Ul.ICSA 3"FHPT 2 460 60 3* 6.1 3200 205 168 140 115 90 70 77 33.3 20 96 19.1 X 13.018.42
CoiUinuous Duly Rated-"IJI!e Giant wastewater 11J1111S are rated cortinuous duly as long as tlley m nr1 wthin the p!illislled l1lings tor ~e ~. •
*3 phase P1J1T41S require control pall!l
80
70
60
20
10
0
--·-
r-......
........... ~ ...
.........
..........
-\
" !'..
-........ ~
-
I I
0 20 ~ 60 80 1~1201~160180~
FLOW • GALLONS/MINUTE
PUMP PERFORMANCE CURVE
230V 60HZ
www.LittleGiantPump.com
Construction
Cover
Motor Housing
Impeller Material
Impeller Type
Volute
Power Cord
Mechanical Shaft Seal
Fasteners
Shaft
Bearings
Epoxy-<:Oated cast iron
Epa~ cast iron
Red brass
Non-clog
Epoxy-coated cast iron
14/3,SOW
Carbon/Ceramic
Stainless steel
Stainless steel
Upper and lower ball bearings
Little GIANT.
PO Box 12010 • Oldahotn11 City, OK 73157
Phone: [phone] • Fax: [phone]
E-mail: ciiStDmCfSCIVice@l inlcgiantcom
Form 995212-07/2006
...... -
Controls/Alarm Systems
3 p ··HASE SIMPLEX ALARM SYSTEM &
PUMP CONTROL
General Description
Applications
• Lift pump chambers
• Sump pmnp basins
• Holding tanks
• Sewage and wa1er removal systems
Features
• Controls the pump and wams of high liquid levels
• Easy to install
• 1bennoplastic endosme
• HOA switch allows for "Hand"' (manual), "'fr' or
"Automa1ic" operation
! ·.n
• Alann ON/OFF swi1i:b OODtrols power to the float
circuiby; this and the pump HOA switch provide an
additional safety r~ wbc:oscrncing
• Entire unit UL lisk:d and tested by UL to CSA stmdanls
Specifif!:ations
• NEMA 4X indoor/outdoor waterproof thermoplastic
enclosure
• Non-oorrosive plastic floaiS for use in liquids up to
140" F
• Sensor float cables -18 gauge. 2 conductor (UL, CSA)
SJOW, WATER RESISTANT (CPE)
The Simplex A1ann System/Pump Control provides residential and commercial customers with a reliable means of controlling a
s implex (one pump) system in a water or sewage installation. The system consists of a single control panel and three easily
installed sensor floats. ·
Control Panel Exterior
The non-corrosive, indoor and /or outdoor en c losure comes pre-assembled. The panel e x terior features a large red alarm
beacon and 83 to 85 dB audible alarm hom. Exterior alarm Test/NormaVSilence Switch allows hom and light to be tested or
hom to be s ilenced in an alarm condition. Horn automatically resets once alarm condit ion is cleared.
Control Panel Interior
The panel interior consists of a heavy-duty motorcontactor and printed circuit board controller. Handy HOA switch allows
for either "Hand" (manual), "Off" or u. Automatic" pump opention. A control switch turns off power to the float circuitry.
The control switch and the HOAswitcb may be turned off to provide an additional safety feature when servicing. These
switches are loeated inside the panel to protect against activation by unauthorized personnel. A multi-tap transformer
provides 120V control voltage. Motor protectiveswitch provide adjustable overload protection, short circuit protection and
pump disconnect Green "Pump Run• indicator light, alann fuses, a control fuse and alarm and control power indicators.all
mounted on circUit board. Easy-to-follow wiring diagram and terminal strip provide for simple installation. · .. \
.•
3 PHASE SIMPLEX ALARM SYSTEM &
PUMP CONTROL
Engineering Data
13.75
Specifications
MIIRt«l. ITBim vtl.lS Hz
312tWI51H17A -. 5132112 2DIW4Q14111 110
312tW181 H17A 513284 ~ Ill
312tH221H17A 5132116 2DIW4Q14111 110
General Installation lnslnlctions
I ~ TIID all poMII'SIIIICII bSe ~« ~tisdM:e.
· Falin tu un on poillll" c:a*l nsa il Sl!iaDs « 1llllll!llldlk3 shoc:k .
~ . Detc:mUne tbe moUnting Jocatioo for amtm1 panel. Liquid
tight cormectors should be used on aU cables eotcring paod.
ConduircoDDCic:fljrs, if used, must be sealed.
2 . Check local codes and the scllc:matic for power circuit
requirements. On the control pan~ dctcnnine the "powCI'
in" location (from tbe building power supply). CAUDON:
BE SURE THE POWER SUPPLY VOU'AGE AND
PHASE ARE THE SAME AS THE PUMP MOTORS
BEING INSTALLED.
3. Determine the location on the c::ontrol panel for tbe pump
powCI' cables and float switclJ cables. Dnll holes to fit the
type of cable fittings to be used.
4. Attach floats as shown in Typical Inslallation drawing.
5 . Following step-by-step instructions and wiring diagnmt
included with panel, complete connections of all cables.
6. Follow "Manual Testing., proa:dun: in instruction rrumual.
I«)TE; Lillie Gi;Jnt PIBnp Coqlany annat be I t::iiD1Sil* for damages
caused byfdy ornegligllltinstdlllioo a1 tis~ We recomrneDCI
flat ~ eng~ge lbe services ala tOCupellllll pbnber, eB:Iril:iln, or
quafitied senice person to iriSildl 1his JrO(Iucl In IIXUdiiiiC8 will!
national aoo kx:al eledJEal codes.
ACCESSOfUES -Some bastlllidluus may reqaire a l1lDis1JI'e.frt
jum:tion box 1D house elecbial anations. Model JB70 Junclion
Boxes are 111C1l1Tlm111ded. These are available wilh ~qua-tight
tOCa let1ui 5. The IIJ»fi!tll tu11eduis are alSO awailab6e sepamety.
· www.LittleGiantPump.com
f'tiASE
3
3
3
Typical
Installation
F.LMFS
2.8 -U
5.5-a.o
11.D -16JI
I8IJISDCS 0;1.) WEIGHT Ill&.)
15.SH:r11.4l:r7..3W
15.5H.:11.4lx7.3W
15.5th, 1.41..17 .3W
srRU. liE.. as
~~
1'1111' Pll8f1l :x-.ac
o\18/1.'1!: CCif'1!DI
2t
2t
2t
.,.... I KP-Ii ... JliQ:' 'Vf
. :!:-_
:-;i
Little Giant Pump Co.··
PO Box 12010 • Ollbboma Oty, OK 73157
PboDe: .co5.9C7.2511 • Fu: ~1550
E-mail: wstomene"[e-mail]
0 Fam No. 99 5220 • 03/03
r<tCEIVED I DENR I DWQ
AOUIA:R'PROTFr.TION ~TION·
MAY 15 2009 .
RFCEIVED
JUL 02 2Im
DENA-FAVETTPJIU.F P.~-810NAl f'lFHCF
De-Nitrification Tank Mixer
APT lA PR. 8. 2009 3: OUt.fii'II;T J&J WHU lt:i Alt . . r. I '
•.
~~s-~....;.,rfonna_1_1 __ n:~;.. ------·-·· i;-· ~-~~-~:]
. · __ ·-__ !_~~-----_-_ .. _-_-+---=~:.:-~-=------------' 1 ;._::::~--:;-1~-..,..,0·~. ~1~-~s ·---·. r ~-~~=~------j-._:-C. ---·-r l-·~" 0.00001. .... .-. •. , __ ............. ________ __ ____ . 1&8S flml _____ 2009-01-_1& ___ -4
:-~ ··---HMd ----Ral!d~ . ~~ NPSH
hp I -.7 ""'-9.1 ft • 301 UB g.p.m. , 25.2 ft 3.21 ,.. ')I) ,
_.,.__ ____ ,
H Ifill
-~ ~r-..,_
.-........: .. ~ .•
~ !'....
a a ~ ..... ~ .... -......... b:a.. I ..
24 fW·-.......... -r-.....
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;
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0 40 10 1 0 , () -3-D 2io S:c -.coo 41o 40. 5; !D llliO 600 OlUSfloPAI
~r ~A P R . 8. 2009 3: 02 P M~Nt T J&J W H Ult ~Al t r . L-..
Motor perforrnanc8l curve
M28/4W60HZ
F/'lqi.IIW:¥
80Hz
----.. .. .... 1
i
!
... ------------.. --·-------------------~--.. -----·-· ------r=-~~~c ~~~~-~~-··------· .. · r-pcNoet hMcawaar -·· --.,-.. -,.j .,_.-----.-,;-~----.... R:IW--vo-lletle ___ _.!._DieD_
! 3.76 tip 1885 rpm 4 zsov . : 200941-18
t.s --..... -.. -4----+--·-. ---1-------
t.1
1 ·-...... a
•"-·---5.8
o.s · ·-.. ·--·--·-···"··-----
o.&+----
-----~--2.4
--· -------------......... -·. ...,. ---. 1.8
, Loadin; _______ --No!*·---·------25"------·-·r.·so,.· .. ------.. --75,.----· ---··poo~----· ---·· ·--,25"--------
1
· P1 lllPl .. · · · 1 . ....-·-· .. · •· ·· · 2. 111 J.· >.~1 .. · ·--·-· • -. .... -· · ·· ··-·+._,. · · · · · -· · · ··' ·u·•-·--·..j
~Al~L ......... --~.035 ----------·--~~!-........ -';" ~:.~-·--·--· .... ~:rs:-.. -·· .... !-~:.:-~ ........ --I -~-.. ..
.. elfl!'L_ ·--... . 0 44.31 I 02.15 68.45 ! 70.34 70.87 ~ ·o.ee"~s ·· ···--·. -·0.1278 .. --------T O.B212" -· .... ·a.SIS22 .... '·--;·O.f17ll4 ' ........ --,-0.0387 -·-----...
n (I'Pm) 1787 1773 : 1753 1727 11885 i 1800 U[rbfttf ·---..... ·a·------· · · .... -·-·z.78 ----------·-:-·6.152e _______ ·a.a7 _________ i 11.7f--·--·-:-15.4:-:----
~J~1 ... __ ---· -~-7203 : 1.474 -; 2.~------· .... __ T~._D8 ·IS-.403 111 .09 _ .
l ; I •
i'ataii'riCe-aaiiOnf'rig tO~E-05~()fi 1':tiW ·to;·n.ticf~·L·--................ J.., ... , ___ ·-----
:fjj'~ ...... 1'=~~----------~or~~ .. -·T-----------·-·u·-r .................................. ·-----------i
A!lfj;iir;DtNi 'llittiil._..,..._ •• iiii/iaiiii~pnor-~'*fiilniiiii__..IOiliilioarwe~idon·-~Nd ----loBSEL·PRd'~n·,am~?J 1ft lllllllllh8w.
Af>r: CA PR. 8. 2009 3: 02 PM'4Ntr J&J WHOL !:.SA l t r. Y
EJ W·36DHZ
200gpm @ 36' TDH • Hand Written Spec oo··-·--··-·------1 Tlllnlml
tt,dlaJIIc: lnlitiA!
,---~--"--··---··-· -·-.. -·--··-·
t'lll.
"'"': -. ::: !
-y "'-"-......... .... ·-"" ' ~~ ..... ~ ----= ~ ... -~ : ..... -~ ...
~
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" 2"' ... r\. -" ..... -~ -" 1.: ··: ,-~
1-
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0 50 100 1sa 2 )0 250 siC J50 400 • lo Q [Uag..~
l .. _____ ,. __ ··---···--· ·-__ L_ .. __ __
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1111 _:
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w
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r":. r--.... ~ ........... , ,,... ... -....... ......... " r--......
........... ~ f'.: ' 1,..
~ ...... ........... ""t:J~ ,_
t ' '-.. ~201 ·3 1
" ...... 1A .... " ' ,. ,.. [..,........, .. I'. I -""'--" .IMI.2 ... ..
A ' -...
·~ ..
e.s-...
5 .. ->4"' :!
'3 : . .
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I
1.5
1
0 ...
~ OW.IE.i 1 eJ
0 .. oliO eO 120 160 ~ 240 zag 'sk>· aeo 400 ....0 .~· o'i\ls'a~
~ 'APR. 8. 2009 3 :03PM'.,.,..~, J&J WHOlt SAU
' . aliS' Pump performanee curves
,......-_··--------··-· .. ,. _____ j~~ -~-3 60~~ ·-·---'"'----
r . J'
ltldlnm:ie GIM
EJW-3
3"
CIId\qe Ft'*llaCW'
Berkeley CfoAowr • 2'lDpm 0 M' 'TDH -6o.u2. .. 4l·,;lbltr-----·l -.o;.~69tPJ~• -----.. Hydra\llic-..-.-... _-lnatlt\lllt--.. --·--·----____ .. _______ .. _ .. _ 0
.. --------• RIUif speed I 0.
~ 1705 IJWII . 2009-01·1& .. ii;;··· 0 ·-----~---------.. ~-------·;·~~--~·-·__;.,; __
223 US g.p.m. . 34.8 ft
, ... ........ ... -0 H -:
&ft
~ .. ......... ~
.... ........... 0
.... ............. ... !"'.......
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12
. I I'..
.;., ........ -" ... -i ~ -... . ........ r... -! ............. --~
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1
1
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.:-.
2 ' . .,.
15 • .
s.·
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0 40 ID 1ZO ,~g· 2011 240 21D 3211 ,. -41 )0 440 410 QlUig.p.IIL)
·i
. !
. '. . . '
-
WITHOUT R..OW RING • 2" MAST
".._. ..
16 1/4
15/16
-----23 1.5/,6 ___ _,
2 X 2
10
.__ __ 2' 1 /8 __ __,
--25 3/4----.
20 J/8
.20"
WINIMUt.4
SUBMERGENCE
108
...........................
Mlll;a•l81...._.ca .........
112
. ·;!.·
•' ':.·
. '· . :·· .:· .
. ..
. •' •.·
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Blower and Aeration Package
I ; f~.~.~~----------------------------------------
;:,c c z
cu
'
~ -
A BLOWER,
8 YOTOR,
X
~
C\.1 ...... --"
N
C MOTOR SUDE BASE
D BASE. STEEL
E V-BaT DRIVE
BlOWER SHV:
NOlOR SHV:
I
I
,.---....
\ I
....... _/
BEL.I: CO=
Fear GUARD
G INl£T AlJER. UNIVERSAL ctf -8 .
H IHl.Er Sll£HCER, UN~ RISY-8
I DISCH SILENCER. UNIVERSAL SDY-6
J FlEXlBl£ PIPE a>NNECTOR
K RElJEf VAJ..VE. IClJNK1..E m-•
L CHEQ< VALVE. TECHNO 6' 5 1 18
• w ... ,. ____ ..::;;56~---.....1-J
N ......
f
60
&4 112
A
---D
SSi
Stamford Scientific International, Inc.
4 Tucker Drive
Poughkeepsie, NY 12603 USA
l.l BlilTERflY VAl.VE. TECHNO 6 ' 61100 DAT SCALE 1 = 24 P PRES5UR£ GAG£. G-15 PSI
DRA\IINt'i
A24 10AF86
I
'
WWE40-18-324T
HP 40
·RPM/POLES 1800/4
.VOLTAGE . PHASE l08-230J460V 3
FRAME 3l4T
FREQUENCY 60HZ
RATED SPEED 1T7SRPM
FULL· LOAD AMPS 93.0 /46.5 A '·
DUIYCYCLB CONTINUOUS
. SER.VICEFACI'OR. us
AMBIENT TEMP. we
... -----AL1TIUDE 3300Fl'.
.DilSULATION CLASS )i' .
TEMP. JQSE "@ FUU.. LOAD we
DESIGN B
R.AmD TORQUE 119LB. Fr •
..
I...OCKED ROTOR TORQUE 190%
BREAKDOWN TOllQUB 2W.4
I..OCKED ROTOR AMPS (STARTING) 580/l90A
n.tiN 6.2 CODEG
-INRUSH aJRRENT 1640/SZOA
SLIP 1.3r.4
NO LOAD CUJtRENT lSA/17.7 A
MAX. TIME J..OCKED ROTOR (HOT) 29SBCONDS
DE BEARING S12
ODE BEARING 6311
REGREASING "JNT-DE 9308BOlJBS
REGREASING 00-0DE 9500 HOURS
HNa..ost.JRE TEFC(IP54)
MOUNTING F-1
ROTATION CW/CCW
MOMENT OF1NER11A 1.518 I.B. JIT. SQUARED
CFLANGE W3lOTC
DFLANGE W320TD
CONNECTIQN DIAGRAM l30 /460 V -ll LEAD YJDELTA
SHAFT MAnmiAL 1045 CARBON STEEL
-APPROX. WEIGHT 98LBS.
LOAD " POWER. FACTOR .EFFICIBNCY (%)
100% U6 93.0
15% U3 93A
\ SO% 0.75 !n-7 '.
• .. -· <I· c us
1809001 CE ·'
CC006A
REVISED Ol/15/0'Z
Date: 31212007 PROJECT:
SutorbiH .
Application:
Customer Name:
Comments:
Application Engineer:
Sales Order Number :
GAS MIXTURE: Air(100%)
MACHINE SELECTION : 7M-LegendP
SERVICE: Press u re
CORRECTED VALUES QlUGJ:NAL 'ONITS
I nlet s ·et u
Barometer
Inlet Pres.
Inlet Temp.
Inlet Flow
Dis. Pres .
Rel. Humi.d.
Delta Pres sure
MEASURED VALUES .
Inlet Set tl
Blqwer Speed
% of Max. Speed
Blower Power **
Efficiency
Discharge Temp .
Estimated Noise
14 .696
0.000
no·. oo
730.00
7.750
36 .0
7 .7 50
PSIA
PSIG
F
SCFM
PSIG
%
PSIG
PLOT UNITS
1,347 RPM
65.7%
36.3 HP
64.2 %
214.5 F
87 .2 dBA
** Drive losses not included
GAS PARAMETERS
Inlet Set #1
Molecular We i ght
R Value ·
Density
Sp. Heat @ Canst. P
Ratio of Sp . Heats
Saturated Vapor Pres.
Partial Pres. of Gas
Partial Pres. o f Vapor
· ENGLISH UNITS
28.75 lbm/lbmol
53.76 ft.lbf/lbm.R
0.069 lbm /ft"3
0 .244 BTU/lbm.R
1.40
1 5.4465 PSIA
14 .2373 PSIA
0.4587 PSIA
Page 1
METRIC UNITS
28.75 kg/kgmol
0 .29 kJ/kg.K
1.102 kg/m"3
1.021 kJ/kg.K
1. 40
1.0650 Bars(A)
0.9816 Bars(A)
0.0316 Bars(A)
Gardner Denver, Inc. GDSmartPik 1m· V 1.0 6.4
Date: 3/212007 PROJECT: L(fl SutorbiH}
GAS MIXTURE: Air(lO O%)
MACHINE SELECTION : 7M -LegendP
~
Ql rn
iY
ci.
E
Q)
1-
~
lL
<..>
C/)
~
0 u::
Q.
I -...
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Q.
• --=_ ~ ~--_,--.l -•
I ! • ' ----------,_ --'---··:. __ _
'
---· ... ~J -·-
-.J ---·
J
' --~---.-------~-·-'I' ----,--1--
50 '
I -I ; -, • f" -;
·-. . . ! t .
I I
o~~~~~~~--~~~~~~~~~~--~~--~~~~~~~
·o 500 1,000 1,500 2,000 2,500
--_(_ ...; -.; --'---!_ -..J --...! --.!,. - -
·--'--~~ __ _! __
I ' '
---·--_J --'"' -~ -~-~ :~-=tL~--~~ ~ =1~ ~ ~=~-~ ==
1,100 ~------7~-----~~~-----~~.----~;----~-----~~:-_-.--~;------~.------~~--+------~-=~:-=-~-=~.:-=-~--~T,-----+-=--=T·,~~------~T~-=----~--~---~--~~-·~~--=~---=-=~.:_---=-~~oll-=-=~~.--=--=~=.·-=--1= . --=----~--,--~ -----!----.---:----;-:.--
- --!-· -~-- ---... -·---!-•. -! -.... -1 •• ·-.... --.• --· --+-· -.• ' -----·-.. . ..... ~ ---.•. ... .... ..l--~ -:---; -•. ~ --. . .
goo ~----_-'_ :--_-'-~ ~--.;_: _-'_ ;--+_ --= =+-:= ::~~-= :·-;-1 -_ --'-----'_1,_. -.. -_ ...,__ :.· =-= _t'--:;~ = ___,_:~ ~--~ :+,v--~~ :~·.·_:: -~-7------:----i'--___ -T __ ,=-= +~ =-= :+--: = -;= !-= ~
---f --. • • • • !· --:t '
700~~~~--~+-~~·~--~~--~~~~~~--~~~~--~~~.~~ : v:--~.: f -· ·-
• •· _;_ •• _t ... -.,! -.!. ----4 -· •• _t ' --1 •• -----· -' -.J-I .•. .!. --!. --
• I 1 i I ~ ; ' 1 I I
. -: •• • __ •• , •• "! • ~ • • ... --'""! ----:· ·-t ~ • I· ;; --I -...
500~~~~---+~--~~~·-?~--~~·--~·-+~·--·~~~-r-7~--~~ : .:._y:-·· .. ,
·--· t .-1 • . ----· •• ! --.--~--;--~ ·.
"j ·--·--·~-
__ ; ___ ·-·--~-------
' I
-- -!"' --· ----: ---:--•
, ...
• __ I ___ l .. _ ..! •• _ .L •• - _
300~~~----~~~~----~~--~~~~------~--~----~~--~
0 500 1,000 1,500 2,000 2,500
60~ __ -_-__ -_-__ -~------~---~~-----~--------------.. ~ ... ----------.,-----------~f ----~--~-,_-_-_~--~_.---.
50~--~,---,~-~--~~-~~~~-~--------~~--------~-r_· ~~~/~~--~v---~~--~~~
------~-_:: :~: ·b{f •··
40~------~--b-~~~----+-----------~~~--~--~~~~------~ ./i
--!.... -·-·--_,._ -
30 --·---~·:··-_ .: . .Y,' ~--
··/·t · 20L-----------L-----~----~----------~--~----~-L~--------~
0 500 1,000 1,500 2 ,000 2,500
Speed (RPM)
Page 2 Gard n er Denv er, Inc. GDSmartPik tm-V 1.06.4
-Setting
The Industry
Standard For
Over 60 Years
The Surorbi.lr'. I..cgcruF line: of ro~· positivl:
displaa:mc::m 1o0c::· blowers and v.lCUum pumps IS tht:
rcsu.lr of mo~ lh:tn siXty years ~icua in me clcsign .
m;mu&aure and support of supc::ri~r indusaia.l
~uipmem. Badcai by one:: of the ~ distriburor
nnv.-ork:s in the industry, every Sutmbih: l...cgend
blowa-.lvacuum pump is built under rigid ISO 900 I
quail~· standards and individU211) rc:sttd to maxt
rigorous ~rmaric:e st2Ddards. Sutorbilt l..cgends m:
spcci6al by leading Origiml E.qwpmcnc: Manufxnuus
worldwide for ;a wide rmge of ;~ppliaDons. Mmy
OEMs pttkr the Surorbilt Legend design bc::ausc ir
can be:: easily OJStO~ m mar spccificarions while
meeting Stria performance requin:mcna. We r:lke
pride in the &a dl:ar :1. L:gmd is :n the bean of .1n
c:vcr-apanding v:aric:ty of :Ur solutions '\\i-orlcing cvt:ry
minurc of every cby :around the globe. With a
variety of models ro choose fiom . 20 mcs c:K:h
:tvailable in 4 diffm:nt configur.wons . r:bc Legend
Series ddM::rs p~ m 15 psig. vacuwn ro
16 ·Hg and flows to 3,015 scfm .
Sutorbilt
. ..
, '. • ...
0
e
"'\•
~~clteis ·~
ribbed aDd macldaed fniD a siagle .
'Piel:e al cast nil -~ lalares Old~
doWel liDS lui' precise mouuting ·and
alignlrieat al bad pllles.
TheSe fea!UR:S ~ in l1lb:ed noise and
more stilE.~ operation.
Head plaleS. alldliaed lnln cast ~
are pmd ao Uze in1!riDr surface 10 .
precise~ IOieBnces. Bealiag
fils are awdiiiled iDID llf:ad 'plales Ill
assure ·exad bearing posifioaing.
Ttis ensures acaacde, fixed.cimension ·
dtdlances·ttirough all bbwef operaliii!J
c;odliiiS arid IIIIi~ l3l1geS.
A lmpdltn are~ boni c:a5t iron
V' to an eud juulile aad are piermaaeDtly
tasi£IICd ID steel sbA lbey.are
ctynamically balanced for smooth
operation in any assembled position.
ThiS IJ1WideS extra sb'ength and rigidity
to handle allliaJous maximum loads
WdrlOIJl ~ or defEctiln.
·-·--.....
Legendary
Design
;Features
A TDDIDg gem and gear end bearings
~ ~ splash lubricated utilizing an
abuadaid ail iCSdloit. A grapllile
gadded. oiJ.1igld tsOusmg endoses tbe
liming gears. Drift end bearings are
-grease Julaii&:ated llnuglf filliligs:
l...iaHJpe seals preRRI oiJ and grease
hOm enJeripg lbe lmpeUer Chambec. ·
SqJerior ~" bearing UJrica1i)n is
assured at all opinting COidtioiiS wilh
rnilimal maintenance. . .
A Higb ~ met drile slid is eJII:IIded
V for V-bill drift or dired CDIIIIedion.
This lealure prcMdes greaiEr blower
clr.dJily mS inslalalion ~
·o ADfi..tridioD beariDgs are used exdusiveiJ; ·
Srader llllldels are filled wilb siagfiHow
baD bearings iud q&idbical111br
. bariDgs; large models bawe dauble-nrw
ballll!lrillgs IIIII sptifkal roller bearings.
OJ6nn beiDilg sdec:b proviJes IDr9J
-bkJWer le iiiiJ added CMd1ung shaft load
-~
e ::~.!;..:.: :::stJIDy~
pimsed ID 1be sflllls.
1Jis assures IIJO-Stip liiTq even under
the most streRJous loading coadtiuns..
A High l!mptii!IWC Vilmt-ail seals.
v-These l11iiXImiZe the sear 6fe 1n conli1uous.
~ an•:ali•IS to PQJ'Iide
leak-free .,alin
0 Aex-Mounl,. design is adaptable to
either vertical iJr horizontal instaDatinn.
The feel are IJecisely rnachirelf and malch
h ..... ofrn;qt ·
competitiwe uni!s .
1be l.egeod desigD ICQiilliumlales medAQical
gas seals fur critical gas applications wilb
prowea resulls based on a large installed base. ·
1lis li!ld piMf1 seal design abws IJoubfe-lree
(JJB31iJn in cri!ical gas ~-
-5IIP RBI:
6 • -, l . . . ..
State-Of~ The-Art
• Quality .
Sumabik ~-blowas and wa.uim_
pumps~~ and pi-oduccd
·e
in Gardnci Denver's mte*lhc~an
man~ &caity in Scdaf~a. MSowi . .
. This 330,()90 sq. ft. plant is ISO 9002
ccrrified ~ procLaas_ bundn:ds 0~. .
$dilkrcnr ~vcr and tompressor _modds.
·-.
'
Prior m leaving the factory,
C\UY ~is nm ~-apnst·
rigid sandards using our 2dvanad
c:ompua:r automated ~ng
equipmcnL
_ .. -
.: ...
r .. · .. --
RECEIVED I OENR I OWO
AQU\FF:RPROTFt.TION ~I:CTION
MAY 15 1.009
PFC:ff\ll=n
JUL 02 2000
Nitrification Recycle Pump (TQ De-Nitrification)
·s.· -~
LittleGJAN'[
Magnum Series
Sewage Ejector Pump
2DS SERIES
For residentiaJ, commercial, industrial and agricultural
use. The Model 20S Series sewage ejector pumps handle
liquids and solids up to 2" in diameter. Pumps feature 3"
FNPT discharge with a maximum bead ofTf, heavy-duty
cast iron construction and stainless steel hardware.
Features
ID Handles liquids and solid waste materials up
to 2" diameter.
El Cast iron pump housing with protective epoxy
coating for corrosion resistance
• Oil-filled motor housing for lifetime lubrication
and rapid heat dissipation
• StainJess steel screws, bolts and seal assembly
II Mechanical seal (stainless steel spring, nitrile
parts, carbon and ceramic faces) for long life
and reliability
• 2 HP ball bearing motor
• Exclusion seal ·
II Thermal overload protection on single phase
units
• Capacitor and power cord isolated from oit:..filled
motor housing for ease of field maintenance
Ill Brass impeller
C.rbon
and Ceramic
Face Seat
Dynamically
Bal8nced
BlasS ImpeDer
Stainless Steel Uttlng Ring
All Cast Iron
Constnn:tlon with
Protective Baked-On
Epoxy Coating to
Resist Corrosion
OU..Rlled to DiSslpate
Heat fw Extended
PumpUfe
Exttusion Seal
to Protect
Mechanh;al Seal
205 SERIES
~---------·~--------~
....
Specifications·
Model IIISciL Size llolat l'ertlmnallal (GI'M@Had) SIWUIII Cent Weigh I DilllenllGIIs
!!!!-l!m112. lbii!!!l[l) Ill!!, l!!.l ~re · !I!!!! Hz. f!!. 6!:!11!! R1'M 10' Z!!: 30' ..,.. ~ tO' R. e~J. l.l!nlrtb(!!J l!nl !ll Lx !!llm.l
20S-CIM 520100 IJI.JCSA 3' FHPT 2 2081230 00 1 18.0 2900 205 168 140 115 90 70 n 33.3 20 96 19.1113.0 x 8.42
20S.CIM 520125 Ul/CSA 3' FNPT 2 200.208 !il 3* 14.5 3100 205 168 140 115 90 70 TT 33.3 20 96 19.1 x 13.0 18.42
20$-CIM 520150 'UI..ICSA 3' fNI7T 2 230 00 3" 12.6 3100 205 168 140 115 90 70 TT 33.3 20 96 19.1 113.018.42
205-CIM 520175 I.II,A;SA 3' fNPT 2 460 00 3" 6.1 3200 205 168 140 115 90 70 TT 33.3 20 96 19.1 X 13.0 X 8.42
CorriooDus Ny R3leG-"UUIe ~ Wastnmer lllJI11I5 n rated cmilulus li4y as long as they are 111'1 Wilhin the l)ldslled raiJngs for tnese PlflllS . •
"3 pNse IU11JS I!QI.ft COOI1Ill panel
80
7D
80
20
10
0
--.. . .. -,
-........... ~
--.... '-....
-~
-~
-I'.
-~ ' -
I I I . I
o 20 40 60 eo 100 uo 140 160 180 200
FLOW-GALLONS/MINUTE
PUMP PERFORMANCE CURVE
230V60HZ
www.LittleGiantPurnp.com
Construction
Coller
Motor Housing
Impeller Material
Impeller Type
Votute
Power Cord
Mechanical Shaft Seal
Fasteners
Shaft
Bearings
Epoxy--coated cast iron
Epoxy--coated cast iron
Red brass
Non-dog
Epoxy-alated cast iron
14/3. saw
Carbon/Ceramic
Stainless steel
Stainless steel
Upper and lower ball bearings
LittteGIANT.
POBox 12010·01clahomaCity,OK 73157
Phone : [phone] ·Fax.: [phone]
E-mail: CUSUIItlmelVicc@littlegianLcom
FOim 995212 -07/2006
..
RECElVED·---
JUL 02 2Dm
DENR-FA~ltFf:r:~:nNA! ,mr.r
-·~·-··
Activated Sludge Pump & Phosphorus Sludge
Pump
lYPe "B" centrifugal pumps
Motor drive
Berkeley 7;pe "B" centrifugal pumps lllf1 back pull-out
design. Removal of easily accessible bolts penn/Is access
ID the impeller rtitlltiDt tlislll1blq the piplllg. 11lese mtJIDr
driren pumps 111e Ideal fur most imlustda1 il11ll Bg1iaJtmal
IIJ$la/latloallnlt 181plire bigb pet(Dif'llll!l", easy maill-
teoam:e BJJtllllfllleelnlllaii:OSI.
Sizes: Tapped Discharge -1/ndl through 3/n&httS NPT;
Ranged 0/sdlarge -4 im:hes thmogb 10 inches. Capaci-
ties to 50011 gallons per minutB; Heads tr15DO feet. ·
See Centrifugal Accessories lor additional oompoc~erns needed 10 make a
complete installation.
FEATURES
1 VOl.1JTE CASE-Precision machined grey cast iron ,
engineered to modem hydraulic standards. Discharge
may be rotaled to any of four positions tor convenience
in piping.
2 BRACKET -Heavy cast iron bracket maintains posi-
tive shaft alignment between motor and impeller.
3 IMPELLER -Enclosed type impeller is balanced to
provide smooth operation. lmpefler is keyed to shaft and
locked with special cap screw and washer.
4 SHAFT SEAL-Extra deep stuffing box with
adjustable gland is standard and provides extra protec-
tion against leakage, prolongs shaft life. The shaft is
proi8Cted through the stuffing box bv a stainless steet
sleeve. Rotary mechanical seals are available. The
mechanicaJ seaJ unit is identified by the letter "S" at
the end of the model number. ·
5 MOTOR-NEMA standard dose coupled pump molors
available at 1180., 1760 and 3450 RPM. Entire rotating
element of the pump is built directly on the motor shaft.
miiliinizing shaft over-hang and assuring positive align-
ment. Incorporation of slinger ring pnMdes extra pro-
tection for motor bearings. Special motor constructions
are available to meet specific requirements.
®
MECHANICAL SEAL
--.... .. . . -·-. . -., .
MATERIALS OF CONSTRUCTION
Iron Construction Bronze Fitted Construction
Spec Number
Split gland type bale with graphite impregnated tenon yam packing.
HJdraulicaiiJ
Balanced Impellers
~ 111gb ballllllltlels, bllfe /lyllnlldladly balanMI
impe/IBIS ID tet/Dt:e tlliTISIIoads DD beariDI/S atld miDimbB
Plesstn'B DD tile stllllillf baler. Jlds balauciUflls accam-
p//shetllly eqoallzlng the pn;ssme fon:a tm btlth sides td
the Impeller.
-·
BERKELEY PUMPS
TYPE ."8"
SINGLE STAGE
CENTRIF.UGAL PUMPS
MOTOR DRIVE
DIMENSION 4075
~ATE 7-30-84
PAGE
SUPERSEDES .
Dintension 4075 PoQe I
Doted 1-4-82
Three ,hose
NEMA "C" FACE TYPE MOTORS
DRIP PROOF ClOSE COUPLED
Single Phase
RPM and'· er "-1200 "1800 3600
I 1:1 14JTCZ
H 2 14STCZ
1 2 3 182TCZ
H 3 5 184TCZ.
2 5 7! 213TCZ
3 7! & 10 10 215TCZ.
All DIMENSIONS SHOWN IN INCHES
·Fwame Canst. A 02 E . F2 G · Size Type
143TCZ & JP 7 3-1/2 2-3/4 4 1/4
14STCZ & JP 7 J-112 2-3/4 !) 1/4
182JP 9 4-112 3-3/4 4-::1{2 7/1_!
182TCZ 9 4-1{2 ~-314 4-1/2 7/16 ..
1S.4JP 9 4-lf2 3-J/4 5-1/2 7/16
184TCZ C-1 9 4-1/2 J-3/4 5-1/2 7{16
213JP lo-1/2 .5-1/4 4-114 5-1/2 1E
213TCZ Jo-1/2 .5-1!4 4-1/4 5-1{2 1/2_
215JP 10-1/2 5-1{4 4-1!4 7 1/2
21STCZ 1o-1/2 5-1/4 4-1/4 7 1/2
254TCZ & JP 12-3/8 6-114 s 8-1/4 3{4
256TCZ 12-3/8 6-1/4 s 10 3/4
284JP 13-7/8 7 5-1/2 9-1/2 ~4
284TCZ C-2 13-718 7 5-1/2 9-1/2 3/4
286JP 13-7/8 7 5-1/2 " 3/4
286TCZ 13-7/8 7 5-1/2 11 3/4
324TCZ & JP 15-7/8 8 6-1 /4 10-1/2 718
326TCZ & JP 15-7/8 8 6-1/4 12 7!8
364JP 17-3/4 9 7 11-1/4 1
364TY 17-3/4 9 7 11-1/4 1
365JP 17-3/4 9 7 12-1/4 1
365TY C-3 17-314 9 7 12-3/-4 1
404TY 19-3/4 10 8 12-1/4 1-1/8
405TY 19-3/4 10 8 13-3/4 1-1/8
444TY C....( 21-3/-4 11 9 14-l/2 1-3/8
445TY 2 1-3/4 H 9 16-lil 1-3/8
I'M and
12m . 11100
1
H
1 2
li · 3
2 s
3 !i
s 10
7~ IS
10 ~
IS 25
20 30
2S .CO
30 so
40 60
50 75
100
12S
150
H M *F1
11/32 2-3/4 .
11/3Z 12-3/4 1-'!4
~ 3-;u"tl tl
·~ 3~{_8 8
13/U 13-3/8 B
1~32 3-3/8 tl
13/32 14-114
13!_!2 4-114 8-7/8
·~~2 4-1/4
13/~ 4-![4 ~
17132 4-3/4 8-15/16
17132 4-3/4 8-15/16
I~ 4-~4 8-1~16
17@_ 4-~4 8-1~16
17/32 4-3/4 8-15/16
17/32 4-3/4 8-15/.16
21/32 5-l/4 9-7/16
21/32 5-1/4 9-7/16
21/32 5-?[!
2 1132 6-7/8 11-1/2
2~ 5-~
21/32 6-7/8 11-1n
1~6 7~8 12-1~4
13/16 7-5/8 12-1 /4
13/16 7-112
13/16 7-112
NOTE: Frome sizes 143TC & l45TC, 254TC & 256TC, 324TC & 326TC are interchangeoble with JP
fromes. All other frome si zes or e NOT interchangeabl e .
•f 1 i s only appli cable to those pumps ho ving D 1 listed . (See chart on page.2.)
J600 "-
H IOTCZ
2 145TCZ
3 145TCZ
s IBZTCZ
71 114TCZ
10 21JTCZ
IS 215TCZ
20 2S4TCZ
25 2S6TCZ
30 284TCZ
co 286TCZ
so 324TCZ
60 l26TCZ
75 364rY
100 l6STY
125 «MTY
1.50 C05TY
"'TY
DIMENSION 4075 BERKELEY PUMPS
TYPE "B"
SINGLE STAGE
CENTRIFUGAL PUMPS
MOTOR DRIVE
DATE 7-30-84
PAGE
SUJIEISEDB
Dimel'6ion -4075 Pooe
·-· ruvwr 1
~~N
-1-r.r
-H:r W>\ IC_,
-~
-u-
-&
:;;.... c~
y ... " l to· 1J IJ 11 D
l:tiW I-I....,.. 1....,.. 16oln
.wn. , ..... ., , .... ,. 17..W ,,_,. ~--~
~
1•-1••-( ... n I"-" (.-o I~"' 1>-u'wl...-l.....,..(o-vt 1-17-M ,_
1•-1• I)-o n ,..-I"""'• ~ , .... ,.... 7 ,,_II. .. Is-M s lwt• t-~
• .... ,.... 7 ,.__ ~ l ..... ~
1•-l>wt 1>-w ~ ... ~~ ,._,.,.1•·•"' 1 , .. ,'!. 1~"' t--~ .... ... ~
I•,.. I•,.. 1..-,.,..,. .,...,. 7-71>6 1..._,.,.., .. ,. iwn ,_.,~
I•-,,.. , .. .,. I....,. ._,,. ... ,., j4-•n 7~,.. ,..,.. .. .,. I..,,_... .... "'
I• .., . > 17-11> I..-.._,. s->n• • ' ~ >-In l•>n• 7-M .,._,, ..
I•. • • . • • ,,...,. .... ,.. ... u. 1...,,,.. 7-U/>0 ,_,,. • 1"4flo ~ .... '•' ' ,, __ WIIO I _ ~-._.,, ..!_
.._ r I • • • I• • • • I Mill • ;:~ • ...... o-at/16 • tu-•n • r-iii
f lhtolht lu 1$-t/4 ·~ -E~I,..•n ... ...,,. """' u 1u (>-M r-~
....,_ , ..... 1•·• , .. , .... ,. ....... """S:'li" ,, liS ,,_.,. ~m.
-.... hto lo-o n ::o-tYI4 ....,.. ...,,. ~.,.. ._,IJlll Wl\o o-on I"·'"W ~"'
~~.
... .. ~· ...,.. , .... , .... ,.....,.. . ...,,.
-i I .... I• ,...,.. •. ,,. ' .... , ..
...,.. >-; j ;;:·o·l ~!-D. ,...,,. 16-1" 7._
llllOt< !:T i ~·U !.!;""" , ... of> l~~ J-M ... _ .. ,..
.... o:r •. ••ll•. II I" ,...... ....,.
........ -;-•·Ul '•" 1"-ll"l.,_,,. >~ ~ '• .. _ ... , .... ,,....,161 ,...~ ..
ii-i IOotollol>l lu..o/4 ,.._ ~: tHil6 11l -~ ! ,. , ,. •. ·~ """"' 1:.-1n >-ll• ~ ,._,,. I""""'
1-.-...,..~~i-1 l•2o .. [ ... ,. lu-"n I....,. &-117 WJI ,_" "·""' I••
PVW ,t.ND "0101 CONSTIUC110N l'l"n ('DtltlJMN(DIVAII!OfOl ,..,._ froAJh&BJ M..l'\1' Mot.l04. 01-..HSfOHS All FOil (S1""""1'1NG fUIPOUl ONLY .
cnnAID Ot~ DU'III1NGS AV&ILUU ON IIOUIST,
otMfHSt()t.l 'T• IS MINIMJM, AU.OW 117'" Q.[A&AHC( ,C»: oaAIN PlUG. II OIAIII(Jr6f()tol 'T' 101. QOUfiiD DISQ4AIGf POSI1tOH lS 1..A&Ga 1MAMI "0'
MOtOI KISlll !UVAftD fOI. VOW1( CA$l a.f.QAHQ..
Doted 1-4-82
2
2
BERKELEY PUMPS CURVE 4075
DATE 1-2-86
· TYPE "8" RATING CURVES PAGE 11 .02
SUPERSEDES
MOTOR DRIVE All issued
4075CUrves
c.o: -. C-1. -.. H-17SO --H-1750
--: -c.L -.-. .111-4349 --MOTl20 (IS UP)
M01721 (20 ""' Malt. wq. Pn:sS. 65 PSI MOT7'n 1: !S HP1 Based .., Frail W•aer 81 tiO" f'.
5 ..
!:
c:APAan. u.s.~-_....
C-!1027 --T-Zl07 & T~ ~ C...-2'7 . -2-lt-«i -11-1&-as
__ ,_
0 200
c.J.
c.l.
T-1651
T-330ll
C-50%6 -.. · T-n:n
--HIJOII7a
--1..02416
600 1000 1200
CIIPACITT • U.S.. GALLOIIS Pel .-nE
-C -S02S -11-5-73 _,,_.~
lllllll B6ZPH
liDO
1400 1600
IIDD£L86JPBL
I •
RECENED I DENR I OWQ
AQUIFFR ·PROTFr.TION ~ECTION
MAY 15 2009
htUI~f.D
JUt e 2 2'.'09
Nitrification De-Foamer & Phosphorus Removal
Metering Pump
\
I
-~ --;-~---... -. . ~·. . . ---. --. .... ~ --. -.:.::-----. . -.... -
Key Features
• Aubnalk: Confn)l. 4-20mA and 20-4mA amant signals
can be ratioed from 1 OOO.k to 2% of incoming signaL
• llanuBJ Control allows for a combined 1000:1 turndown
resulting in accurate metering for critical applications.
• Relay Output for computer interface or AC power aDows
for external control.
• Sir-buiiDn Touch p.J Control with intemationally
recognized symbols for simplified programming.
• Simple Prompts in pSain language allow for easy-ID-
understand instructions for programming. Available In
thn!e languages;. .
• Alalm SlgnsJs for signal toss, full count. circuit failure,
pulSe overftow and pulse rate high. Uquid low level
indicator capabi&ty is standard. .
• T1med Sequences can b9 set for selected intervals and
rate for repetitive mete1 iiiQ-·
• Pulse Signals can be rnuJiiP6ed or divided by 1 to 999
allowing for pumps tO tiandle' peak r8qujiements.
• LCD. 16 character dot matrix bacldit mufti-lingual display
allows for easy reading anc1 user.frierldly programming. • &ta,_ 7WD Yar Wanantyon electJcuicdrcuit board
for trouble free service.
Complete Economical Si!lection
Nineteen~ models are availabfe, having pressure capa-
bilities to 300 PSIG @ 3 GPO, and flow c:apacities to 504
GPO @ 20 PSIG, With a turndowil ratio of 1000:1. Metering ·
perfonnalace is reprodudbJe to within ± 2% of maximum
~-
Please refer to lbe ~side~ Series MP_ svx i&! a•i•K
Operating Benefits
Reliable melerillg perfailii1811C8. Our guided~ valves.
wilh 1heir slate-ol-1he-er seat and baD designs, pn:Mde precise
seating, and excellent priming and suction lift dwaderistics.
Our timing circuit is highly reliable and, by design, virtually
W\affected by temperature, EMJ and olher eledrical
dislurbaiiCeS.
Rated~ for continuous duty. Series MP pumps
continue to meet their specificalions for pressure and capacity
even during extended use. Thafs because of our high quality
solenoid and special enclosure that effectively dissipates heat.
High vtscosity capability. A straight flow path and BrnJ*l
clearance between the diaphragm and head enable standard
PULSAiron pumps to handle viscous chemicals up to a
viscosity of 3000 CPS. For higher vicosity apptications,
larger, sp~oaded connections are available.
For addilimcll iDf.......aioo llbouii'ULSAirun"• ~ Saics E 1'W1 n:fa-co Ta:ilai<al
SbrdNo. EMNl21.-lk: ........ SomsE. Saio::s 0 .t Series A JUJS rdirD 1ildlaic;d
Sbrd No. EMP~ EMNJ23 lr. EMP-OZS. For iabmDIII..,_ liE alllllllllicaJ Saios C
fWS lr. Series C. rdir 1D Tcdlbicll Shod No. EMP-0:!6 &. BIP-«! •.
Leak-free, sealless, ~ enc1 Our diaphragms are
of superior CIDflSlndon-PTF.faced, bonded IDa·
composite of HypaJm and fabric layers, and reinforced with
a me1a1 insert for optimu7n fiexibilily and dwabifrty. : ·
~Compatibility .
A wide variety of chemicals can be pumped.
lJquid em maiBiaJs indlde glass-filed polypropylene
(GFPPL), PVC, styrene-aayloni (SAN), PolyYinyfidene
Fluoride (PVDF), PTFE, HypaJon, Vrton, ceramic, aDoys and ·
31655. .
Immediate b•natm and stan-up.
lndudBd as slandard accesso.1es with aD models are an
injection/back pressure valve assembly and a foot va1veJ
sbainer ass&i iUy*. inctiding cisdlaJye and.
suction tubing rnot avat wi1h high
viscosity connections for >3000 CPS).
Sale and easy pdrnblg and valve
..... lleii&IICe..
lncJuded as a standaJd acmssory is a
bleed valve assembly,lndudng l9tUm
tutirig (available only on those
modelswilhtuting ~====!~~ connections and ~
S240GPD).
Quick and
eCIOIIUiidtal
Dquldend
mahllei18111Cle-
AVaia!Efcr
ervety~is
aunique ·
KOPkitG&. a
convenient.
9COi 10111ically
pJEed,
padGlge
containing
newcartmge
check valves
amolher
~
spare parts.
' J
. --.. ' ,. . ~ ~
PULSAtron Series MP Specifications
Pressure and Row Rate Capacity
.aDEL LllliK2 UIIB2 LIIU ~ a..D .....uu u.a &.-.. .....,. ~ &..-. ~ LE4 a.... ..... u.ta ~ ~ taal
~ GPH 0.13 0.21 Q.25 0..50 0..50 0..50 OJ!O us OJIO UJO 1.10 1.75 1.85 2,.50 3..15 5JIO 8JJO 10JJO 21.Jl0
nama:.. GPO 3 5 • 1:t u 12 14 2D Z2 M 41 Cl 44 60 18 120 1112 240 !iD4
~ lPH 11.5 0.8 0.9 1..9 1.9 1..9 2.3' 3.2 3.A u 6.A IL6 7.0 Sl.S 11.9 18..9 '30.3 37.9 711.S
IP--8 PSG 300 . 2511 15D 250 150 100 100 2511 150 1111 2S) 150 100 150 15D till 5D 35 211
ltn-J BAR 2t 17 10 11 10 7 7 ·17 10 7 17 10 7 10 10 7 3.3 2A 1.3
. .:;;
Cuiwc:6DoB: T~ 1H"DX31J"OD 318"DX112"'0D
38" D X 112" 00 112" D x3N" 00 (1PHB ON..'t)
3118" D X Stl6" OD
pqq tlrfN"T· VC"RPT
. 1J2"APT
at-c:apw.lr
.. *'~
~MaCPS Few....,.,.., t1> 311111 CPS, .-..:t caa•-*!1•--3.. 4 , B arC W1131SSS bill~ ~ ,_ .. ~ -aWiiuiilllllllla.... a.--.... 3111DCPS ....... .,..q..W~cMdl&. s..~a....b'prapow........._
Ccnnlb &allian ...... Slllillfl
Sllllus~ 1~L.CO Dal ...... lladllgiS
LED hllciiWI..igNs, "-'On ·~ ......... ~~ ~·-Riid p..fllbft
~~ ": 125
&llomal Slzalia F-.-., -.
Cor*'>~~ .... miiDC. 21).4 mN)C &llmd ......
o..tpdfWit 24\IDC,101M (Sigral t..al ClplafO
·~,... ~Oplilq 250 VAC, 5QIIIO ~ !iA
Shlla~ 1110:1 lUn.oo.. Rallo
~"-"' 1lt1 lUn.oo.. Rllio .-<
~-... 115 VACS«) Hll'l .... r-5 Dl VACS).«J Hll'l .... "'
~·
~ ...... c..rert 01-. ~~ 115 VAC: An.-
230VAC: ~ 1.0 o.s
,... -..."-'Willi 300
~,....,._. .. in-SPII: Willis . 130
Sertes MP -19 model sdediDns.. '1and2 dass, 3pif . . For full modlll &etlcticln inluunaliuu rel8r
liquid End Materials
Series = Diaptngm aa.dr; Yai'RS Fillings Ba.dYaM! Injection~~ Tubing Balls Foot Ylhe
liP GFPPL PTFE-bn:ed PTFE , Cef'amit:. ~ Same as fitting Same as~ Clear PVC
PVC ~ Hypalon, PTFE. and c:f1eQ chaCit valve White PE
SAN Viton 316SS. P\IIF watve selected,
PVDf'
316 ss ~c ma:ept 316SS
Dimensions -·-~ -SIJWioa -......... -" 8 11'1 c ~ D II! ....-. -" B 11'1 c c:'l D II! .....
lJIII2 5.A 10.3 1IU -7.5 u 1S u... ~ 10 .. -112 11.2 u 21
~ 5_4 10.8 1IV -7..5 II.Z 13 u.e 6.2 IU liZ -11.2 u 21
1.1111112 5.C IU 1QJI 7.5 u 1S .... 112 11~ -112 -11.2 ... 21
lJe3 5.C 10.8 Ml.7 -75 1.2 13 IJIHr 11.1 11.7 -11.2 -1.2 1CU 21 .... SA 10.8 111.7 7.5 1.2 13 ....... 1.1 -IU -104 IZ -25 .. ...., u 10.6 -112 -115 12 15 u.a 5A 1D..3 UIJI 7.5 u \3 .....,. SA 10.11 t1Z -7.!11 1.2 15 l.MQ 5.4 10.6 -10.7 -7.5 12 13
UEC 5 4 10.8 112 75 1.2 15 lMt5 ,_ .. tOll IU 7.5 1..6 ,.
LIIF4 5.4 10.1. -11.7 -15 12 Ill lM(7 11.1 1U tU 112 10.3 21 ....... 5 .4 10.& 11 .7 7.5 1.2 ,.
NOTE: lndleoX2.54•tm -.. IJ'ttlis,.._, ...... _ ..... _
I MIX
ID EX CORPOR"-TION
--· o--•
--
Aerial Map
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Pump House& 0 Overhead Power
•
Spray Field
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Existing Site Layout
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•
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General Notes:
1.
2.
3.
4.
Site layouts created from aerial
photography and site dimensions
provided by Super Soil Systems
USA, Inc.
Layouts are intended to show
general locations and component
positions. Drawings are not based
on site survey .
System setbacks have been
previously verified by Super Soil
Systems, USA, Inc.
Topographic Map contour
elevations are 5' interval.
Agri-Waste Technology, Inc .
5400 Etta Burke Court
Raleigh , North Carolina 27606
Ph o ne : (9 19) 859 -0669
Fa x: (9 19) 233-1970
www.a griwaste .com
Super Soi l Systems USA , Inc .
Jason Tyndall Form
CONFIDEN TIAL
PROFESS IONA L ENGINEER SEAL
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PRELI MINARY DESIGN
NO T RELEASED FOR CONS TRUCT ION
REV. ISSUED DATE DESCR IPTIO N
SHEE T TITL E
Existing & Proposed
Form
DRAWN BY :
K. Davidson
REV ISED BY
SHEET NAM E:
CR CATCD ON:
5/08/09
REVISED ON:
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SYSTEM LAYOUT
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SYSTEM LAYOUT
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SYSTEM LAYOUT
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General N otes
1. Elevatio ns of existing drain lines a re estimated
2. Existing drai n lin es to be intercepted an d connected
to new gravity sewer l ine lea ding to li ft station .
3. Site Bench ma rk set at top of pull pl ug pit on Bam 1.
Benchmark set to Elev. 100.0'.
4. Sewer line cleanouts to b€ placed 50 ' o.c.
{nomin al).
// ( i\,J
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@9,_',.enn Od Ued""""----
Gene ral N otes:
1 Elevations of existing d rain lines are estimated .
2 . Existing drain lin es to be intercepted and connected
to new gravity sewer line leadi ng to li ft station.
3. Site Benchmark set at top of pull plug pit on Barn 1.
Benchmark set to Ele v. 100.0'.
4. Sewer l ine cleanouts to be placed 50' o .c.
(nomina l).
'-. -------
1 //u.,p
@:':'"'' Oul r~r!G -
Gene ral Notes:
i
1. Elevations of existing drain lines are estimated .
2. Existing drain lines to be intercepted and connected
to new gravity sewer li ne leading to lift station.
3. Site Benchmark set at top of pull plug pi t on Barn 1
Benchmark set to Elev . 100.0'
4 . Sewer line cleanouts to be placed 50' o.c
(nominal)_
C1\r
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1\gri WMie lecl1~<>«>gy , I11C.
.............. c-............. c..,.,.,,..,. """"-'""' .... -""" , .. ,.,,,.,_,,.,
"""'·"•"~'"'"'m
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Agri·Wa>lll fecl'.nology.lm;, ...,. ........... """'
"-"""'·""""~"'""' Pho,·('l'<)ISO-Oi6l
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"""'"'""--"'~
S.per Soi ~yZk'lls ~Sr\ 1"<:.
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ss
SL
ss
SL
Overall Treatment Sys t e m Schematic
Electrical Roo111 "--/--------.............. "" //--------------....... ,,,
I \ I \ /~"\
I \ I \ I \
( Separated \_-=_) De-N1tnfncat1on ) I Treated )1---------~
,--11--1· Liquid ) \ Tank 11 Liquid -~ I
\ Tank 1 \ 1 ~~Tank )
'<.
-,
'lymer')
\Tan~ ,_
(~ym:\)
~-=-k./
\ / ' / " / -----~/'-'-..,,......._ ______ /// '',..._ -----/ ---~~,'</ '',<':~~
I Settling / ""\ I I ( Nllcogeo \I "· ~
\ Tank I (Phospho·'"' ) "' //~~ ••• , // ~,~,_/ ". s.;:::;o ' ~~ ~I \I \ 0..,/·, _ _/
il ~ -~ SS -i SL ( Homogenization ) ( Nitrification ) o"""'~:;:.,
o; .9 __ T ank Tank "" r:,oo"
iii UJ I I I I .(;"'"',(,_~
o. ' j ' I #'.' /"' ~ ~ " ', / 0 .,__('"'/ '~"---__./ "'-......._ .---/ <?~G -\'0'0-/ / r-------......_ -----'() ~0
I ' I /
Legend
Solid Separator
Separated Liquid Sump
Flow Direction
' /
·S: / :f 2' .
n .. 0 I
/ / .
I , ,/
1/ I
Is
If
/ '
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I
/ <o
j
General Notes:
1. Schematic indicates typical site layout and is based on
inforrnalion provided by Super Soil Systems USA. Inc. AWT , Inc.
has not reviewed or evaluated waste treatment system_
2. Site Benchmark set at 100.0 '. Benchmark at top of pull plug pit
on Bam 1 . Fin ished Grade e levation at treatment system 101.0'.
T op of tank elevation -117 _Q' Design elevations provided by
Super Soil Systems USA, Inc.
3 . Emergency overflow line frorn Phosphorus Settling Tank and
Homogenization Tank returns to existing lagoon.
Overall Treatment Sys tem Schematic
Electrical Room
/ ... _/---------......--....,"' /-----~ .........
~~ 0 -.,.,
a ?j
~~ ~ -· ;u ~~
"' r 3 :s· !"-ro
I
I \ I \
(
Separated )
Liquid
I~ Tank //
/ ''\ //~~'..
1
/ De-N itrifrication \) ( Treated \~---------,
Tank 1 L1qu1d ---
\ 1 ':'.. Tank J // -...... . .,
fPolymer)
\ Tank
\_/
(::ym:~)
\ Tank 1
'~-----/ I '--.... __________ ,//
-----------------------......
// '~ ~ 1 I I \ • • ~ . I (1
Homogenization
1
) ~ ~ ---==-SS SL ! l Tank
o;.s ~ h 1 ~ Ul \ I m 1 ~ -/ en .'"J-.__ ./
/ ;-------_....
Legend
Solid Separator
Separated Liquid Sump
Flow Direction
/
I ;
I
I
' I ; ];
I 1 0 ·{;; I ~ ~;:::..' ,([j~ -::: 0' ' I~ 0 0~/1 0o e ..[p' I -:?-, fbtij
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;/
I ,,
~ /-~/·-/··~
--...._ __....-/ /_/ ''<./ I ( ""'"''" \ -, ~I s;:~~g ) \1Phosph aru:'J
_/~ ---.., _/ Se ttlmg
/ ......_ ___... Tonk 1
I ,,_/
I \ ~
(
I Nitrification ) 0_,e~ /
Tank c.-> fi,oo"
\ I .,,<",<v~
\ / <(,.~/,('~/
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AWT
A9ri-W~•te T~cr rol og·r . Inc
[4]0 """"' .. ''"'" •o~oh, ~o ... •Oo~l~' ,.,.
P h••~ <tm)859-llffi0
""'· i"'l"""'"' =w·"'"""•lc=n
Sup ec So il Ci Jl err ' '.i'~A, I"'
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CON, :ENTIIJ.
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AO~·IMISie Technolog y, Inc
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Overall Treatment Sys tem Schematic
Electrica l Room (/~',,\ (/~~.,~\ /~-~"'\
"' 31
'(_
/
(Polymer
tank
"~
ow
UJ"' ~~
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<UUJ
0.
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Ul
Leg e nd
I I Separated ~ De-N itrifrication ) I Treated
,---+·--\· Liquid ) \ Tank \ Liquid -~
\ Tank 1 \ 1 ;,_. Tank / C>l \~/ t
. ss I ! SL
\~ / "\ /1 </ '---~/~. ... '-" "-' .. ·~----_/_/ '-....... .. _I __ / / ---... __ </ "'\
I ( Nitrogen ) 'v--....__
I Settling 1 / "-\
__ \ Ti:mk 1 (Phosphoru s)
/,---"\ _..~....-....__.....__ ;;::/ '---.._ ___.../ SEtlli:1g
/
/ '--... -\ Tank.
/ /"-.._ /
I / \ -......._ _ ___...
I \ I \ 0-.t\/
(
Homogenization ) I Nitrification \ ,..,~~
Tank Tank ! c.'> 0 ·.,o"
,---I I I qf'n~'$ L~--=----r-----"' / \ I ._,<$/~ ... :--:
-\. / "..._ / ~~ "-~e/
j ';-....~, ____ ..... _.. '--.... _____ ___..-// ... <?~~0-<~0'()"/
' "'" ~ I . ' / ' I
I ' ,/ ., /
/
Solid Separator
Separated Liquid Sump
Flow Direction
/
I
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·"' / 's :1::0. If
j
General Notes:
(l) f)C: I / .:::,.([) .~
CJ ~ I 0 & cs;;JI I 0 4;~1 · G-<5" ~() .:::; // / il .:::: Q.r-.1 '(~~/ ~ Cf I 0 ([)/
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1. Schernatic indicates typical site layout and is based on
information provided by Super Soil Systems USA, Inc. AWT , In c.
ha s not reviewed or evaluated waste treatment system .
2 . Site Benchmark set at 1 00.0'. Benchmark at top of pull plug pit
on Barn 1 . Finished Grade elevation at treatment system 101 .0'.
Top of tank elevation-117.0'. Design elevations provided by
Super Soil Systems USA, Inc.
3 . Emergency overflow line from Phosphorus Settling Tank and
Homogenization Tank r eturns to existing lagoon.
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Agr1 -1NaSI<> I "CMOI"Jll, Inc
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h er
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'''-"r'"""' ov,·n• ""
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\ 1lidoor
1C'1 SlD d itt'-'''"-' or1
SHFFI N''Ji
SD-3
T op of Lilt Sl<llio n
Elev : 100.0'
Fin ished Grade
Ele\0 : 97 .0'
6" Overflow Invert
Elev: 96.0.---
8" Inflow Invert
Etev : 93_.o_· _
Interior Floor
Elc...: 88.0'
~~):;i;t S tat ~~· ll!JlG I
Float 1:
Float 2 :
Fl oat 3 :
Float4
To f-'.
lagoon I · .'j I
(f'
!,-'--'-
From lr
Production I ,
E3arns
I
I
I'
U.-D
FLOAT LEGEND
Hig h Water Almm
Elev: 96.0' Audible & VIsual
1
Lag Pump On
I
Etev : 94 .0'
l ead Pump On
Elev: 92.0'
P ump Off
l High Wate r Alarms
Elev: 90.0'
I
. I ~~~~~
~ I II
( 0 FU --'j---
1 ~~ l -:"1 _ To
I _ Unit "'-..
NEMA 4X Duplex
Control Panel
w/ Disconnecla
Etectrir.al Conduit
(sealed at both ends)
6" Force Main
Etev: 95.0'
I 11 . 11eatmenl lf
I
-~ ', 4 'x4 "Treated
( '-. '-P osts
I r, 4" D ischarge
·
1
.1 · wf Che. ck Valve
/"__--wl Ra1l System DJl Submersible Pump
~-/ ~-' (design by others)
,Jll lll:l!lljl I~
• •· . ·: _ • • • '· B' Di;;ometer Precast b · · · ' · · · "-M;mhnle, 12' Depth
:te> } 0 v ::> ~' C> J (( l" :> 0 (I D)
fj"l')l)l) S".DEPTHGRAVELUNDERBASE 0 (> ..?8 --~(>v~>,>:> :::· 0 :>, 1/'C>I/-'
General Notes:
1. Contractor to follow State , County and Local regulations and
ordinances.
2. Contractor to follow OSHA safety standards for excavation and
erection of lift station and installation of piping.
3. Uft station to be installed prior to intercepting existing waste lines .
4. Site Benchmark set at top of pull plug pit on Barn 1. Benchmark set to
Elev. 100.0'.
5 . Top of lift station at 100.0'.
6 . Design elevations and manhole size provided by Super Soil Systems
USA, Inc. Elevations have not been field verified by AWT, Inc. AWT.
Inc. makes no warranties regarding the accuracy of the elevations
provided or the adequacy of the manhole size with respect to system
performance .
7. Duplex pumps are to be used and installed using rail system (by
others).
8 . Pump selection and sizing by others.
9. Force main piping from irtt station to treatment system to be SCH 40 .
Maximum allowable flowrate is 400 gpm . Maximum allowable
pressure is 180 psi
10. Concrete Manhole Sections used for Lift Station to follow ASTM
Standard C478-09 "Standard Specification for Precast Reinforced
Concrete Manhole Sections"
11 All electrical work to be completed by Qualifie d Electrician
12. All electrical pipes to be sealed with Duct Seal.
13. Final site grading to shed surface water away from lift station.
14. Lift Station base to be set in native soil material on a 6" gravel base .
15. Backfill material to be compacted during placement. Backfill material
shall be free or o rga nic material , rocks , roots, et c .
16. All gasketed pipe should be insta lled with thrust blocking . Final thrust
block sizing will be determined by others.
17 Super Soil Systems USA, Inc. to be responsible for cover or safety
railing for lift station .
Tl :RUST
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1-;1 .Sl ur uc:>\
TilR._ST Bl CCK''-.'G 2/ .!l-BENDS
I III <U ~i ' I OCK "J (J
4 -"W.AY .JUNCT'OIXS
TI 'IU c: '3 LO::-<
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90. B EN DS
T-1-.:UST EL:J ~:·<.....),.
HF US'I 3 LCt CK 1\I :=:
4:/ JUNCTrO"<S
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1111 .1~ IJ uJ(;'< r·JG
TI::.E , ~,hCIONS
I 1 "~l J: ,. -II Ol.k l r~C
.,ED vCFRS
AlJ
1\~ri ·Waste 1 ...., ... --"~:-;~~ ....... ,
$cp"r S:;l S·r;
'""" r,l
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f'1i \WI~I.«
f,OT olf.U I·~U f [•
flLV. ""ll W: ~
l>IHI r:;,(
Lift S.a :O::" &:.
Rlc:dit'] ()~:<ri
~'~fl '" lt:J
~-Davie'<~~; ..?1 RI.Y:i[~l "!
I \IM I N.\';
.w;• e~.,; , ''·' _j D ~·· I
Top ot Lift Station
Elev: 100_.0_' __
Finished Grade
E!e....: 97 .0'
6" Overflow Invert
E\ev : 96.0 '
8" Inflow Invert
Elev: 93.0'
Interior F loor
Elev: 88.0'
-E-
To
Lagoon
Float 1·
Float 2
Float3:
F KH:It4:
U Coctcol
Floats
I
. '. l ~i) n ~~,
FLOAT LEGEND
High W11!P.r Alann
Elev : 96.0'
Lag Pump On
Elev: 94 .0'
ll t.ead Pump on
Elev : 92.0'
Pump Off
EJev : 90 .0'
Audible & Visual
~ High Wa ter Alarms
NEMA 4X Duplex
Conlm l Panel
~ w/ Drscunnects
I I ~ ....._ E lectrical Conduit
(scaled at both ends) I ~ I
Jl
.------=-:.ED --·. --~~' 6" Force Ma in
( .;~-: . ·-~~-__ Elev: 95.0'
Unit
\ -·. I, 1
~J fl''""""""'
I ~-.....,
~'-...._ 4"x4"Treated
P"ts
Fe= lr
Production [ r
~-
1 ,.,,
I I -........,_ 4' Drsdlarge
I
wf Check Val\le Barn s Submersi ble Pump
I . ...--./----w/ Rail Syslt!m
__--;·-' (design by others)
.....:. .~
'"
. . "',
' ,'.· .. ··"
(> 1/9 (> L' • I> I) r:> 0 C' 1,) :>~ G'i !C•r,~ 6"0EPTHGRAVELUNOERBASE 1/ (> ,fr)
C>r/IJ'C'V O C> 'J ~' C> I> C C>~
8 ' Diameter Precast
Manhole, 12' Depth
(1.0 .)
."l•.l ill Sb.i U'l JJ.ec c· _ __ _ __ ---· ~~~
General Notes:
1. Contractor to follow State , County and L ocal regulations and
ordinances .
2 . Contractor to follow OSHA safety standards for excavation and
erection of lift station and installation of piping.
3. Lift station to be installed prior to intercepting existing waste lines
4 . Site Benchmark set at top of pull plug pit on Barn 1 . Benchmark set to
Elev . 100.0'.
5 . Top of lift station at 1 00.0'.
6 . Design elevations and manhole size provided by Super Soil Systems
USA, Inc. Elevations have not been field verified by AWT, Inc. AWT,
Inc. makes no warranties regarding the accuracy of the elevations
provided or t he adequacy of the manhole size with respect to system
performance .
7 . Duplex pumps are to be used and installed using rail system (by
others)
8 . Pump selection and sizing by others.
9 . Force main piping Trom iltt station to treatment system to be SCH 40 .
Maximum allowable flowrate is 40'0 gpm. Maximum allowable
pressure is 160 psi .
10. Concrete Manhole Sections used for Lift Station to follow ASTM
Standard C478 -09 "Standard Specification for Precast Reinforced
Concrete Manhole Sections".
11 . AU electrical work to be completed by Qualified Electrician .
12 A ll electrical pipes to be sealed with Duct Se31.
13. Final site grading to shed surface water away from lift station .
14 Lift Station base to be set in native soil material on a 6" gravel base.
15. Backfill material to be compacted during pla cement. BacJdill material
shall be free or organic material, rocks , roots, etc .
16. All gasketed pipe should be installed with thrust blocking . Final thrust
block sizing will be determined by others.
17 Super Soil Systems USA Inc. to be responsible for cover or safety
railing for lift station.
l t-'1-:USI EIO~:k -/
I
I S('; I L
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I
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-. -
=:::=J ,;·~ J:c= -I {LSr IJ LC>:-:K '
-1 '\~.ST E!L :JCk TIIR .jS I :::::c.OC><
T! .'~li ST r,, C~(;:(l \li~ 77 l lF\'8~! /
'IIRLoSI 81 CC;<tNC
4 '/'i,~.Y •1U NC ll ~)~b
I HRUS-8LCCK. "C
~··:;· BE \ ;:-;
~;'(i,L,';: Skli " [>tail -"""'----~1
Top of Lift Statioo
Elev: 100.0'
Finished Grade
Elev. 97.0'
6" Overflow Invert
Elev: 96 o·--
8" Inflow Invert
Elev : 93 .11
Interior Floor
Elev: 88.0'
@! ... ~1 S:~ti""-Ll~toil
Float 1 :
Float 2;
Float 3 :
Float 4 :
]
Cootcol
FloMs
-I ~~ ~-D LBg~on t· :'J ~-
, 2 ) ' u 1---;_~ I I From rf1 ..!3_·1
Production I, 1
Barns
FLOA T LEGEND
Hlgt1 Water Alarm
Elev: 96.0'
Lag Pump On
Elev: 94.0'
Lead Pump On
Elev: 92.0'
Pump Off
Elev: 90.0'
~
Audible & Visual
High Water Alarms
NEMA 4X D~lex
Control Pan el
wl Drsconne<:ts
'[tj '·, 4'" Discharge
-, -..__ wl Check Valve
Submersible Pump
__.....---wl Rai l System
ldesign by others)
l.rD ~I ~ i~ I
-~ . : ' " .....
• -•· · • • • ' • · · ·-· · • . 8' Diameter P recast ~ ,;; rr tf . 0 . ·~ ·(,;; J · ·~i &1>--~~nhole .12' D epth
~·
&8o',)f) 6"Dt:P rHGRAVELUNOE:R1Y1S E C>)lj 6 ( .. )
:> I) (' '.) 0 I) D D C> ~ (> li
I H W 1 ~ I !:I U : . .><~
THRL'-;1 BLCCK'\G
·~~· ,.'~'JCTI J"I S
General Notes:
-HI,\JST I-l l OC f;___.:.
J .. (U':iT LllOCKIN;.;
~~-:: ~'JN CT,U'-S
OHR~:sr I"JLOCKrr\G
1-;:.·:ri .'CE R '
1. Contractor to follow State. County and Local reg ulations and
ordinances.
2. Contractor to follow OSHA safety standards for excavation and
erection of lift station and installation of piping .
3. Lift station to be installed prior to intercepting existing waste lines.
4 . S ite Benchmark set at top of pull p lug pit on Bam 1 . Benchmark set to
Elev. 100.0'.
5. Top of lift station at100.0'.
6. Design elevations and manhole size provided by Super Soil Systems
USA, Inc. Elevations have not been fi eld verifi ed by AWT , Inc. AWT,
Inc. makes no warrant ies regarding the accuracy of t he elevations
provided or the adequacy of the manhole size with respect to system
performance.
7. Duplex pumps are to be used and installed using rail system (by
others).
8 . P ump selection an d sizing by ot hers.
9. Force ma in piping irom litt stat1on to treatment system to be SCH 40 .
Maximum allowable flowrate is 400 gpm . Maximum allowable
pressure is 160 psi.
10. Concrete Manhole Sections used for Lift Station to follow ASTM
Standard C478-09 "Standard Spe cification for Precast Reinforced
Concrete Manhole Sections~.
11. All electrical work to be completed by Qualified Electrician.
12. All electrical pipes to be sealed with Duct Se.:J I.
13. Final site grading to shed surface water away from lift station.
14. Lift Station base to be set in native soil materia l on a 6" gravel base.
15. Backfill material to be compacted during placement. Backfill material
shall be free or organic material, rocks , roots, etc.
16 . All gasketed pipe should be installed with thrust blocking . Ftnal thrust
block sizing will he determined by others .
17. Super Soil Systems USA, Inc. to be responsible for cover or safety
railing for lffl station.
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