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HomeMy WebLinkAbout820505_CORRESPONDENCE_20171231NORTH CAROLINA Department of Environmental Qual Waste Utilization Plan Producer: Prestage Farms, Inc. County: Sampson Name of Farm: P-8 Location: P. O. Box 438 Clinton NC 28329 Phone: 910-592-5771 Type of Operation: Farrow -Wean Number of Animal: 752 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 4583 ton/year Amount of plant available N (PAN) produced/year: 4061 lbs./year f . 1 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater_ The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWq regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED / DENR / DWQ Aquifer Proterlion Section MAR 2 7 2009 P-8 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Page 2 Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres lbs N Used Month to. Apply Lbs. N Per Ac. 6851 1 .. WaB CB -Hay 5.5 50 1.8 495 MAR -OCT 275 6851 1 WaB- 5G-Hay 1 50 1.8 90 OCT -MAR 50 6851 2 WaB CB -Hay 5.5 50 2.3 633 MAR -OCT 275 6851 2 WaB SG -Hay 1 50 2.3 115 OCT -MAR 50 6851 3 WaB CB -Hay 5.5 50 3.7 1018 MAR -OCT 275 6851 3 WaB SG -Nay 1 50 3.7 185 OCT -MAR 50 6851 4 WaB CB -Hay 5.5 50 3.8 1045 MAR -OCT 275 6851 4 WaB SG -Hay 1 50 3.8 190 OCT -MAR 50 6851 5 NoB CB -Hay 6.1 50 2.8 854 MAR -OCT 305 6851 S NoB SG -Hay 1 50 2.8 140 OCT -MAR 50 Total 14.4 4765 lbs. Available Nitrogen 4061 lbs. Surplus or deficit -704 Ips. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-8 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 632 lbs. of plant available nitrogen per year in the sludge. if you remove sludge every 5 years you will have approximately 3158 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 11 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 25 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-8 Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(in/hr) Applic. Amount 6851 1 WaB CB -Hay 0.6 1.0 6851 1 WaB SG -Hay 0.6 1.0 6851 2 WaB CB -Hay 0.6 1.0 6851 2 WaB SG -Hay 0.6 1.0 6851 3 WaB CB -Nay 0.6 1.0 6851 3 WaB SG -Hay 0.6 1.0 6851 4 WaB CB -Hay 0.6 1.0 6851 4 WaB SG -Hay 0.6 1.0 6851 5 NoB CB -Hay 0.6 1.0 6851 5 NoB SG -Hay 0.6 1.0 P-8 Page 5 This is the'maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. [all your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-8 WASTE UTILIZATION PLAN Page 6 REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a.copy of an agreerrient with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standaed 393 - Filter Strip). S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7_ Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-8 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. Page 7 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. _ A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigai discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (S) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-8 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25 -year, 24 hour storm.The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: AMS[A&6 FARPAS�_aC. Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G_ Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: 3 ZW d9 Date: Signature: �, ��,,,_�..�, Date: Mato Michael F. Easley, Governor William G. Ross Jr.. Secretary Norah Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Prestage Farms Inc SUN 2 7 20 PX -8 PO Box 438 Clinton, NC 28329 Subject: Certificate of Coverage No. AWS820505 Px-8 Animal Waste Management System Sampson County Dear Prestage Farms Inc: In accordance with your application received on 15 -Dec -06,' we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Px-8, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 752 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition M.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please nay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: mnxwL wateroualit, .ort Location: 2728 Capital Boulevard An Equal OpportuniiylAlfirmative Action Employer— 50% Recycledl10% Post Consumer Paper Nom` Carolina Aqturldly Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site-specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 -foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process_ Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) CC'. (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820505 Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-8 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25 -,year, 24 hour storm.The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: NES—,per FARPAS Name of Manager (If different from owner) Signature Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature: (t,._ C"L t --.- Date: 12.1 rz or. Date: Date: 1L j i -L a - :a %] V4 Ul A.If I CX) 46' 41P 'A :z re 1k 9. Aj lei NIP will. J, vw 44 `- , ri, I"NNt,. NIX Js e, V, k -Y , - " • No-, 6r, rga , 10 I;A I ;4ff Uo d'-3 0% r P.Mr 111W, M"• o%. ITU, lb I� 1. , h I . yj 4 . . - . I I , 4 t $Its 6., N— V. ik KC 46., .9. N't yj AT S. 1k 71.A, p4 '! -nPl� AV a— OrA 11 4..1 -flu I,% g -it v -.- N -Kit RAM, I R !*Nill Sl ., rg;j .1;'-.1' A P� vt J3 %, S.:;V Vii it tj IT Olt IzLM f,, fIM jA " it '<Z'2111 ." qN VIS W -Z! December 1, 2006 CERTIFIED MALI. RETURN RECEIPT REQUESTED Prestage Farms Inc Px-8 PO Box 438 Clinton, NC 28329 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Nattual Resources Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Alan W_ Klimek. P.E_ Dire" Division or water Quality RECEIVEp DEC 06 M' D1-fAYEI•iEV11l f Rffl0 AL 0fflM Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o;enr.state.ne.us/gps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two tunes of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES Genera] Permit.' The application form must be cam leted and returned by JanuaLy 2 2007. Please noteyou must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day, If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, �j Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 820505 Prestage Farms Inc Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www,rlcwatergualitv.ora Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal 0pportun4lAffirmative Action Employer— 50% Recycled/10% Post Consumer Paper 'telephone: Fax 1: Fax 2: Customer Service: 119 Carolina (9 19) (919) 715-0588 (919)715-6048 (877)623-6748 Ol/1-9/aA M()N Is:32 FAS 910 592 9552 pRCSTAGE FARMS Q001 ANIMAL FACILITY ANNUAL CERTIFICATION FORNI Certificate of Coverage or Permit Number NC A 3 ge Soy County Sa Year 200h Facility Name (as shown on Certificate of Coverage or Permit)____Px S Operator in Charge for this Facility 9n r U , j�fllt�.n Br;* _ Certification # lkg6 3 Land application of animal waste as allowed by the above perrnit occtsred during the past calendar year ✓ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I: Facility Information: 1. Total number of application Fields D or Pulls 0 please check the i ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): 12. Total 1J.;eable Acres approved in the CAWMP 1.4., 2. Total number of Fields ❑ or Pulls Kplease check the appropriate box) on which land application occurred during the year: 11.. Total Acres on whicF_ waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht, ycar for all application sites: /otl a 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be Ian,: applied annually by the CAWMP and the permit: 5776 S. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year tons ❑ or gallons (please check the appropriate box) 6. Annual average number of animals by type at this facility during the previous year: rf59 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest 5 Smallest 710 (These numbers are for inforinational purposes only since the only hermit limit on tate number of animals at the facility is the annual average numbers) 8_ Facility's Integrator if applicable: Pre r rn Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING T141S FACILITY BACK INTO COMPLIANCE. I. Only animal waste generated at this facility was applied to the permuted sites during E Yes ❑ No the past calendar year. AFACF 3-14-03 1•s, . �, �l G ... „,� lljj rift- 01/19/04 %()N 15:33 FAX 910 592 9552 PItESTAGE FARMS 0002 - 2. The facility was operated in such away that there was no direct runoff of waste from (dyes ❑ No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3- There was no discharge of waste to surface water from this facility during the past Yes ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during Yes ❑ No the past calendar year, 5. There was no PAN application to any fields or crops at this facility greater than the d Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. ZYes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon [dyes []No was designed or reduce the lagoon's minimum treatment volume to less than the voluune for which the lagoon was designed. S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. dyes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the 2 Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? 9Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during dYes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality_ 13. Crops as specified in the CAWMP were maintained during the past calendar year on all EfYes ❑ N, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were E(Yes ❑ No maintained during each application of animal waste during the past calendar year. " 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. E am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations_" 4&J akt.t 111. 9&af 9r " Urafc-1W, 14Wo Permittee Name and Title (type or print) A1, If Signature of Ferrafftee � Signature of Operator in Charge (if different from Permittee) A FAC F 3-14-03 2 �lBo0 Date -& Date 0 '5+'.s' Y=i'° k'��,"f�-?',3. .P4: °.y-r_-xiti "str.<�:-';''""rt- .'+;-«?'.�. ' �':w."F's .u. ;i .�;a`,'i7•�x.?::r`. Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number W- B. Lagoon Identification _ — R C. Person(s) taking Measurements D. Date of Measurements q -- / -CSS E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: .c(; e)n r - b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness df the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): 1.7 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, t," acres x 6 = !U , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): 1, J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: . O (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item 3 — Item I, assuming present liquid level is below Max. Liq. Level: • 1 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): 0 4 M. Record from sludge survey data sheet the distance from the present liquid surface level y 7 to the top of the sludge layer (average for all the measurement points): N. Record from sludge survey data sheet the average thickness of the sludge layer: .s O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): (?dote: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P_ Proceed to Sludge Volume Workshect if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by 17, C-0 Jf �� Date: - 1- OS Print Name Signature o G` G White - Office Yellow - Producer My / - — +17. .y�. K':4i1 uV's'a' ii�.1 _r __Z/': u'n— .. _�.i r. `w.• Sludge Survey Data Sheet Lagoon Identification: 'S,y Sludge Survey Data Sheet Completed by: Z,—M � _ k.a..>. b - Date. 4 - - e Print Name Sig ture (A) Grid Point No- (B) Distance from liquid surface to to of sludge (c) Distance from liquid surface to lagoon bottom soil (c) -(B) Thickness of sludge la jer Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 2 3 y .y 4 5 .7 6 v 7 y. 8 �! 9 �f . 10 y,S 11 12 13 14 / q.6 15 16 17 19 19 20 21 22 23 24 Average ` 3. *All Grid Points and corresponding sludge laver thickness roust be shown ona sketch attached to this Sludge Survey Data Sheet. r See Appendix 5 for conversion from inches to tenths of feet. White - Office Yellow - Producer 23 01/19/04 MON 15:32 PAX 910 592 9552 PRESTAGE FARMS �Ool 'R-IAYET iLLEREROiVL0M .2�_ ,_ai ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number County —54 M. -F1 n _ Year 200J Facility Narne (as shown on Certificate of Coverage or Permit) F'x 2 - Operator in Charge for this Facility _ $egm!L j A[ kn -BL- _ Certification t j HA3 __ _ Land application of animal waste as allowed by the above permit occurred during the past calendar year YES NO. If NO, skip Part I and Part 11 and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was Handled. Part I : Facility Information: 1. Total number of application Fields D or Pulls Id (please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): ] Total Useable Acres approved in the CAWMP 2. Total number of Fields ❑ or Palls 4lease check the appropriate box) on which land application occurred during the year. 1 a- Total Acres on which waste was applied 3. Total pounds of Plant Available Nitrogen (PAI) applied during the year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: Sal``? G _ 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year Q' tons ❑ or gallons ❑ (please check the appropriate box) b. Annual average number of animals by type at this facility during the previous year 1. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest Smallest- (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8 Facility's Integrator if applicable: ,fres !a_oe_ Far J 2 c- Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE, 1. Only animal waste generated at this facility was applied to the permitted sites during dyes ❑ No the past calendar year. AFACF 3-14-03 01/19/04 MON 15:33 FAX 910 592 9552 - pRESTAGB FARMS �UO2 1 2. The facility was operated in such a way that there was no direct runoff of waste from ❑ Yes �/_No the facility (including the houses, lagoons/storage pands and the application sites) during the past calendar year. F a.,,vG + R k#t arr rRom 5fkAyfieLD 3. There was fro discharge of waste to surface water from this facility during the past Vies ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during &(Yes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the Yes ❑ No levels specified in this facility's CAWMP during the past calendar ye•Lr. 6. All land application equipment was calibrated at least once during the past calendar year. _/ R(yes ❑ No 7. m Sludge accumulation in all lagoons did not exceed the volume for which the lagoon P Yes ❑ No . was designed or reduce the lagoon's minimum treatment volume to tess than the volume for which the lagoon was designed_ 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the XYes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past caler_dar Year? Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's C(Yes Q No Permit during the past calendar year. 12. All operations and maintenance requirements in the permit were comp=ied with during Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all Yes [IN, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for' this facility were 9(Yes Q No maintained during each application of animal waste during the past calendai year. "1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified F�sonnel properly gather and evaluate the information submitted. Based on my inquiry of the person or parsons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and impriso�unent for knowing violations_" R Permittee Name and Title ftyoe or print) NO W - -Z/Z. 8 0 S Signature of Permits'PEale ignanue oz Vperator in t -r1; f different from Permittee) AFACF 3-14-03 2 *3-1&; Date T 7 - r Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number 5 8. Lagoon Identification C. Person(s) taking Measurements D. Date of Measurements a - Oq E. Methods/Devices Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer, 4?J)CI f b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "core sampler' F. Lagoon Surface Area (using dimensions at the inside top of bank):^ .lo - (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use B points b. if more than 1.33 acres. acres x 5 = O with maximum of 24. (using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on 'Sludge Survey Data Sheet", I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): a� J. Determine distance from Maximum Liquid limit to Minimum Liquid Levet: O (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItemJ - Item f, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average far all the measuement points): �, a M_ Record from the sludge survey data sheet the distance from the present liquid surface level �1 to the top of the sludge layer (average for all the measurement points): �, ! N. Record from the sludge survey data sheet the average thickness of the sludge layer: • S O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Hem K):� (Note: If item 0 is less than 4 tt- a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by: r„, A/jT l ig^ a,r Date: -_,Z pY Print Name cir- Signature Sludge Survey Data Sheet i Lagoon Identification: - Completed By: jn ,�,P S t—Afk. Q _ Date-, _ - - 0 q Print Name Signature .zs -•Distance from liquid surface to top of sludge Distance fromof to lagoon b ottorn (soil) sludge layer 1 IMMMEW 11111M. ME Feet (tenlh�.)-1011� 0.6 2 0.2 8 0.7 3 0.2 9 07 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 ■ �■ i 1! • ••1. i ■ ■ •- J it • 1 • • 1 • 1 .� 1 • • 1 •■ it 1• Conversion Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 07 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 t O�oF W A w r Q -c Prestage Farms Px-8 PO sox 438 Clinton NC 28328 Attn: John Prestage Dear John Prestage: Michael F. Easley, Governor William G. Ross Jr., secretary North Carolina Department of Environment and Natural Resources March 5, 2002 A4" i 1 .E Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality RECEIVED MAR 0 8 2002 DENR - FAYETfE1rILLE REMNAL Of#ICE Subject: Certificate of Coverage No. AWS820505 Px-8 Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your request for modification in the type of operation and animal numbers received on February 11, 2002 we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Px-8, located in Sampson County, with an animal capacity of no greater than 752 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003 and shall hereby void COC Number AWS820505 dated March 11, 1999. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in.either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. Non -Discharge Permitting Unit Internet http://h2o.enr.nc.state.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled.110% post -consumer paper This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. " If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Michelle Barnett (919) 733-5083 ext. 544. 6 i. Sincerely, cc: (Certificate of Coverage only for all cc's) Sampson County Health Department efayettevr gioiAff@ , Fe_;' Water Quality Section Sampson County Soil and Water Conservation District Water Quality Central Files NDPU Files Prestage Farms, Inc. February 19, 2002 Sue Homewood NCDENR-D WQ Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh NC 27699-1617 Subject. Request for new COC for P-9 Facility # 82-513 Sampson County Dear Sue: This is a request for new COC to cover a change in animal numbers, and type of operation. Enclosed are documents to support this change in the COC. If you have questions any concerning this request please give me a call at 910-592- 4776 ext. 249. Sincerely, G. Glenn Clifton Tech. Specialist Prestage Farms, Inc. HIGHWAY 421 SOUTH • P. O. BOX 438 • CLINTON, N. C. 28329-0438 • PHONE (910) 592-5771 Animal Waste Management Plan Certificati (Please tvoe or print all information that does not reouire a sienatt or New or General Information: circle FEB z r 2002 E pRA�ITTI JG Naive of Farm:_ P-") ulj j!52cA i OAI _^Facility No: SZ- --- 513 Owners) Name: _pRES"Ta C'E r,a a.k 5_ $ C_ .J c.. Phone No: 2 I - 592 - S77 l Mailing Address: P o • Bei 43,13 CL t V7g- ..r 011c- 2-8 3 z !� Faun Location_ County Farm is located i.n: SA m tPSQ rJ Latitude and Lonaitude: 3*" 'q-� 2'5 = Z_ _ 3., Integrator: PRES7A6C f7AQr,&S. -41[. Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): Vto -701 S. a r. Ct-t w7a.✓ 7Q _ S R 12- =. o Su R ni �d'6#T o,u 5A /2.2o Te 5R t219 "rag a RlGfir7 F4ot ra•y iQ 1e. _ O eration Description: Type of .Swine No. of Animals ❑ Wean to Feeder • Feeder to Finish M Farrow to Wean -757- S7— 0 ❑ Farrow to Feeder ❑ Farrow to Finish • Gilts 7 10 0 Boars Type of Poultn, No. of Animals O Laver • Non -Layer T) pe of Beef No. of Animals ❑ Brood ❑ Feeders © Stockers Other Type of Livestock: Type of Dairy ❑ Milking G Dry t Heifers • Calves No. of Animals Number of Animals: Eipmzding Optrnt an Only Previous Design Camcin,: _ Addirional'Desi2n-Canacirv: ' Total Desi.en Canaciry Acreage Available for Applica[ion: 2 9.2_ Required Acreage: 19.1-- Number of Lagoons I Storage Ponds: Z= _ Total Capacity: al Z SS Cubic Feet (0) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner I Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and wiH implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new eetfification to be submitmed to the Division of Water Quality (DWQ) before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event Iess severe than the 25 -tear. 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the USDA -Natural Resources Conservation Service (MRCS). The approved plan will be filed at the farm and at the office of the local Soil and eater Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DWQ or a new certification (if the approved plaZ5anged) wihin 6Q days of a title transfer. - ICal !s /11C.fns 114-7 [_ Name ofLand�ner: 95745 Signature: Name of IV: Signature: (if different from owner): AWC -- December5-21000 Date: 2`f%moi/�?✓ Date: Technical Specialist Certification IAs a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Water Quality as specified in 15A NCAC 2H,0217 and the USDA -Natural Resources Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SL WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. II. Certification o f Design A) Collection. Storage. Treatment Svstern Check the appropriate box Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. ❑ New. expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not Iimited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. 'Name of Technical Specialist (Please Punt): G . 6 L E 144 C 1-1 F`r onj Affiliation ,f&UTg66 FAerwj+ -:Zwe . T T Date Work Completed: 1997 Address (Agency): P,0, 8o ¢LS_-CLtO7o9 moi: 128329" Phone No.:910-591- 5'1't I Signature: _`& 1 (I �".r.+ - - Date:_ z/ mla a -- B) Land Application Site (WUP) The plan provides for minimum separations (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient Ioading rates. Name of Technical Specialist (Please Print):_ G. GLENN CLIF7nAl Afriliation pQa7�&E _ FA eru,s , 2.1vG, Date Work Completed: 19 97 �. Address (Agency): -PA 6 P X 439 tIA(AI7o,,J Nz- X327 Phone No.:910_ 59Z-51'71 Si --nature: �. �� .�► ' , tz, Date: jiL 1• v Q Runoff Controls from Exterior Lots Check the appropriare box 10 FaciIity without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. 0 Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by MRCS. Name of Technical Specialist (Please Print): s?. GL E nl 4 CL t Flo d Affiliation %C57A&E FA2m57. _TWC . Date Work Completed: Address (Agency): P.D. go 44 CLI►J a4 NG 2 -03 -Ly Prone No.. 91O -5-9t, S 77 1_ Signature: gq. aWA4, A VC -- December a. 2000 2 Datc: 2--it'Z.102— __ D)_'kyplication and Handling Equipment Check the appropriate hoz it Existins or expanding facility with existing waste application couigment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing desi--n charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). ❑ New. expanded. or existing facility without existing waste application a ui ment for sl2ray irrigation_ (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Cl New. expanded. or existine facility without existinL, waste apolication_equipment for land spreading not using surav irrigation_ (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste rrsana;ement plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): G. LEN + _LrLt Flo A/ Affiliationhes-rA6>r FAReAsy. -Uc-- Date Work Completed: 199 7 _ Address (A-gency): P.6. ga -418 CUA Tc -,Q aC- 2-817-9 Phone No.: to - S9L- 5'1')t Signature: - Date:_ E) Odor Control. Insect Control. Mortality Management and Emergency Action Plan (SD. SI. WUP. RC or D 'Ibe waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist. a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated wiEh respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Nance of Technical Specialist (Please Print): G. Q ENnt 01-1 F7eAJ Affiliation 044"TA6E FARn-s _-Zovc. Date Work Completed: 9" Address (Agency): A,D_ ge r 43 S CLI d7a#J &rc 2s37-9 Phone No.:gia •592- 577 I Signature: Date: 11r 11a L F) Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that bean construction after June 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road_ street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: AWC -- December 5, 2000 Date: III Certification of Installation - A) Collection. Sto"ze._Treatment Installation New, expanded or retrofitted facility (Si) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no cern, fication is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B) Land Application Site (WU-P) The cropping system is in place on all land as specified in the animal waste management plan. Name of Technical Specialist (Please Print): ELENA! Ct I FTv 4V " AffiliationO- A R G. Date Work Completed: 199'7 Address (Agency): p 0. 84)X g3$ OLtAi (o.4 Af6 2-83L!� Phone No.:910- S92 -S-7'1 4 Signamre: A, ,r..j Date: _ 7- /tin J o t— C) Runoff Controls from Exterior Lots (RC) Faciiiry with exterior lots Methods to minimize the run off of pollutants from Iounging and heavy use areas have been installed as specified in the pian. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: D) Application and Handling Equipment Installation (WUP or 1) 8 Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. Cl Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract a`orees with the requirements of the plats; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): LENaI CLrF Affdiation_ P4LT 1aE FAeMS, Jwe.� Date Work. Completed: /997 Address (Agency):P0, pox ¢31 rbnl-to ml NG 233 2- 9 phone No.. 916 -592- %S2291— Signature., ,,., Date: 7-1, oY AVC -- December 5, 3i10U V 4 E) Odor Control. Insect Control and :Yfortality ylanagement (SD. S1. WUP. RC or 1) Methods to control odors and insects as specified in the flan have been installed and are operational. The mortaliy management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): L;169 d _C < 1170 W Affiliation�,eEs7—wer F.a a P.'L.S ..fie . - Date Work Completed: 19 97 Address (Agency): pD. B� 459 _ Cl-tW7em nrt 2832-9' Phone No.:916- 597 —S71 1 Signature: . � , �''— . - - Date:_ L fix. J° t-- _T Please return the completed form to the Division of Water Quality at the following address: Department of Environment and Natural Resources Division of Water Quality Non -Discharge Compliance & Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Please also remember to submit a copy of this form along with the complete Animal Waste Management Pian to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan_ A VC -- December 2000 O'perator:Prestage Farms County: Sampson Date: Feb.12, 2002 P-9 w/ Isolation 1 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (far -row to feeder) x 522 lbs. - 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 752 sows (farrow to wean) x 433 lbs. = 325616 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 325616 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume, = 325616 lbs_ SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. ^SSLW= 1 CF/lb. SSLW Volume = 325616 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic• feet SLUDGE ACCUMULATION NOT COMPUTED AT OWNERS REQUEST. REMOVE SLUDGE 4. TOTAL DESIGN VOLUME AS NEEDED. Inside tap length 212.0 feet Inaide top width 362.0 feet Top of dike at elevation 44.0 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 43.0 feet Bottom of lagoon elevation 32.0 feet Seasonal high water table elevation 40.0 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 206.0 356.0 11.00 AREA OF TOP LENGTH * WIDTH = 206.0 356.0 AREA OF BOTTOM LENGTH * WIDTH = 140.0 290.0 73336 (AREA OF TOP) 40600 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH +r WIDTH + 4 173.0 :323.0 22.3516 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP - (4+AREA MIDSECTION) * AREA BOTTOM] x DEPTH/6 73336.0 223516.0 40600.0 1.8 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 618662 CU. FT. 5. -TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length + Width = 212.0 362.0 76744.0 square feet Buildings (roof and lot water) Length * Width = 0. W 0.0 0.0 square feet TOTAL DA 76744.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 325616 Lbs. SSLW it CF of Waate/Lb./Day 180 days Volume = 75711 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systema that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in exceaa of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in x DA / 12 inches per foot Volume = 44767.3 cubic feet SD. Volume of 25 year -- 24 hoax storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 44757.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 79711 cubic feet 5B. 0 cubic feet 5e. 44767 cubic feet 5D. 44767 cubic feet TOTAL 169245 cubic feet 6. SUMMARY Total required volume 494861 cubic feet Total design volume avail. 618662 cubic feet Min. req. treatment volume plus sludge accumulation 325616 cubic ft At elev. 40.3 feet ; Volume is 432710 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 573595 cubic feet At elev. 42.3 feet ; Volume is 568149 cubic feet (start pumping) 7. Computations By: -A cktr,., Date Zlr+-,e a— WASTE UTILIZATION PLAN ---------------------- Producer------:Prestage Farms, Inc. County:Sampson Name of Farm -:PX -9 /w Isolation Location ------ :P O Box 438 Clinton NC 28329 Phone ---------:910-592-5771 Type Operation ------------- :Far -Wean Number of Animal ----------- . 752 + 710 Gilt Isolation Storage Structure -----------:Anaerobic Lagoon Method of application ------ :Irrigation Amount of waste produced per year----------------: 7382 tons/year Amount of plant available N (PAN) produced/year-: 6276 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons, per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWo regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more then 30 days prior to planting a crop or forages breaking dormancy. .Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for. this type of facility. Acreage requirements should be based on the waste enalysia report from your waste management facility. In some cases you may want to have Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /unit Used Apply 10651 1 WaB B 4.7 50.00 7.2 1692 MAR -OCT 10651 1 WaB K N/A 50.00 * 7.2 360 S -APRIL 10651 2A WaB B 4.7 50.00 9.4 2209 MAR -OCT 10651 2A WaB K N/A 50.00 * 9.4 470 S -APRIL 10651 28, BoB B 3.8 50.00 12.6 2394 MAR --OCT 10651 2B BOB K N/A 50.00 * 12.6 630 S -APRIL Total 29.2 7755 Available Nitrogen (includes commercial) 6276 Surplus Or Deficit -1479 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hey)-tons D=Corn(grain)-bu. E=Corn(silage)-tans F=Catton-lbs. lint G=Fescue(gzaze)-tons H=Fescue(hay)-tons I=Oats-bu. J=Rye-bu . K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Feacue(pasture)-tons Z=Bermudagrass(pasture)-tons. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page 3 The ,applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some partes of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather then cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hey or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October-. Drilling is recommended over broadcasting. Bermudegrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be .irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 524 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 2621 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 9 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 21 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25X depending an your sludge waste analysis, soil types, realistic yields, and application methods. Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Crop Applic Applic No. No. Type Rate Amount (in/hr) (inches) 10651 1 WaB B 0.6 0.96 10651 1 Waa K 0.6 0.96 10651 2A WaB B 0.6 0.96 10651 2A WaB K 0.6 0.96 10651 2B BOB B 0.75 0.65 10651 2B BOB K 0.75 0.65 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 5 Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances* should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm_ It is the responsibility of the producer and waste applicator to ensure that the apr-eader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and aviounta of nitrogen shown in the tables may make this plan invalid. Fall your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION This plan has been revised to reflect a change in animal numbers, and type of operation. Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: PX -9 1w Isolation Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilisation plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25 -year, 24- hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NLDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. (Please print) Signature _&A�� � _ a �n�., _ � 1 . Date: �'L11 L 10— Name of Hanager(If different from owner): Signature: Date: Name of Person Preparing Plan: G. Glenn Clifton (Please print:) Affiliation: Prestage Farms, Inc. Phone: 910-592-4776 Address: P 0 Box 438 Ext. 249 Clinton NC 28329 Signature: ALM, CL_U••. _ _ Date: 2 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to lard that is eroding at 5 or'more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetatiori such as trees, shrubs, and other woody species, etc_, are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for sarins planted crops on soils with a high potential for leaching. waste nutrient loadina rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (ether than an .irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be a_o_alied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a IF technical specialist"- Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shah be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon_ embankments, berms, pipe runs, etc_). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. -Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Animal Waste Management Plan Certification Mease type or print all information that does not require a signature) kExistiBg/ or New or Expanded (please circle one) J General Information: Name of Farm:_ P-9 ut/ I Sob A a rr/ _ _ FaciIity No: 8 Z- Owaer(s) Narne: PAE'57,ac-E FAQ nti S { 2:7 rjc_. - Phone No: 910 - 592 - S'7-71 Mailing Address:_ p o . 8 4 C!c f nl7o- r J Ne- 2-a 37- 13,_ Farm Location. County Farm is located in: SAMOSgDrJ Latitude and Longitude: ?54-' 2? / 7� ° Z r ' / r� Integrator. pR7A6Ei�Rn& S=/C . Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): Poi It "1 e 1 5 . a;: a EI *V7- &/- 7o I Ot 12 Z o Tv R AJ d rv# r &y SQ_ /3.2o '7;�, SR f7 19 Tire...+ R[GAr t �ae.K ear R. lGtf7_ Operation Description: Type of Swine No. of Animals O Wean to Feeder 0 Feeder to Finish ■ Farrow to Wean '7S?_ ❑ Farrow to Feeder G Farrow to Finish S Gilts 7 e o :! Boars Type of Poultry No. of Animals ❑ Layer G Non -Layer Type of Beef No. of Animals • Brood ❑ Feeders • Stockers Other Type of Livestock Type of Dairy G Milking G Dry rt Heifers J Calves No. ofAnimals Number of Animals: z Operation onlyious Desien Cavacim: Additional'DesiinCanacim' Total Desirn Cauacim. Acreage Available for Application: 29.1- Required Acreage; 19. L Number of Lagoons I Storage Ponds: Total Capacity: 819,, Z BS Cubic Feet (ft3) Are subsurface drains present on the farm:. YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner/ Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plant for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of nein facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked. I (we) understand that there must be no discharge of -animal waste from the storage or application systern to surface waters of the state either directly through a man -trade conveyance or from a storm event less severe than the 35 -year. 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from iounprig and heavy use areas must be minimized using technical standards developed by the USDA-Narural Resources Conservation Service (MRCS). The approved plan will be filed at the farm and at the office of [he local Soil and eater Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DWQ or a new certification (if the approved plan is anged) within 60 days of a title transfer.�' lr'C.- /Name ofLand,,"ner: gS7as� /arhif 94 �1 o4rj ACS- _h�e—_j - Signature: Date: Z ® L Name of iVla ,er (if different from owner): Signature: Date: ; WC -- December Technical Specialist Certification I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Water Quality as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and ISA NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, l), the technical specialist should only certify parts for which they are technically competent. ' H. Certification of Design A) Collection. Storage. Treatment Svstem Check the appropriare bar 41 Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. ❑ New. expanded or retrofitted facility (SD) Anuria! waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. `Name of Technical Specialist (Please Print): G. G LE 0 _ C 0 F ion! Affiliation a RSTAO _ FAR r 4, :r Jc Date Work- Completed: _ 1997 Address (Agency):. Box 431-- CLtd Zo u NG 2.9 32.x' Phone No.:910 • Sgt- Signature: _ .J C rang Date: Z/ IL/61— B) L/o1— B) Land Application Site (WUP) The plan provides for minimum separations (buffers); adequate amount of land for waste utilization: chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): G. GLEM4 CI-1177od Affiliation PU'u-1 66 FAR& s , 2/G, Date work Completed: 19 97 ^� Address (Agency): P.D. 6o rr 439 ettiW Iod dt- 2-f327 Phone No.:910-Sj2-5T7 1 Si --nature: tz-, Date:_ _ 3_ 1 , j* Y C) Runoff Controls from Exterior Lots Check the appropriate box 10 Facility without exterior lots (SD or vVUP or RC) This facility does not contain any exterior lots. ❑ Facility with exterior lots (RC) Methods to minimize the run off of pollutants frorn Iounsing and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): 47. G L E iV iJ O—U P- i o d Affiliation AW-574*6 F,oRmy _TWC . Date Work Completed: Address (Agency): P.O. Oak f3b Ctt,v i 4 NG 2-837-9 Phone No.: !910-22t, c;77 I Siznature: v ;.' Date: _ 2-Itz o i AWC -- Decembers. 2000 U 2 D).�Application and Handling E ui ment Check the appropriate box 01 Existing or expanding facility with existing waste application equipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed. either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan) - 0 New. expanded, or existing facility without existing waste application equipment for spray irrigation. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). 0 New. expanded. or existing facility_ without existinn waste annlication cquipment_for land smradins not using sorav amination. (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either tate specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): G. 1, EN AJ L'L t f= 7a nl Affliation EC 7AL��4PZr%5 .I -/G, _ _Date Work Completed: I'C:)9-7 Address (Agency):. I6oX _ 438 CLQ #J 7aN _aC_ 2-83-7-9 Phone No.. -910 - T9Z- 5-1-71 Signature: _ ;bl. c Ltt —_ _Date:_ L h i 1 b E) Odor Control. Insect Control. Mortality Management and Emergenev Action Plan (SD. SI. WUP. RC or D The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emereency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): G. 494.ENN Ce.r F7erl Affiliation PR E57a6E FpRn-s ZAIC . Date Work Completed: 1927 Address (Agency): A0• Qe�r . 43 Z CL, td9 Phone No.:Stc-59Z- �, 1 Signature: Date: Z/1 F) Written Notice of New or ExnandinlSwine Farm The foRowing signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road. street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCCS 106-805. A copy of the notice and a list of the property owners notified is attached_ Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: AWC -- December v, 2000 III Certification of Installation - A) Collection. Storage. Treatment Installation New, e�anded or retrofitted, facility (SI) Animal waste storage and meaunent structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed. Address (Agency): Phone No.: Signature: Date: B) Land Application Site (WU-P) The cropping system is in place on all land as specified in the animal waste management plan. Name of Technical Specialist (Please Print):_ G. lCIt, fj _ Affiliation &E67A6C PgOP-j"AS,G Date Work Completed: 159-1 Address (Agency): A0. 6PA g39 CL4'16I! AIC Z83 L!' Phone No.:910- 59Z-5-7-11 Signature: A Date:_ 7.112- a -L_.. C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the run off of pollutants front lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signantre: Date: D) Application and Handlinz Equipment Installation (WUP or r) R Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. G Animal waste application and handling equipment specified in the plan has not been installed but +he owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agees with the requirements of the plan; required buffers can be maintained; calibration and adiusunent guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): A OLENA1 OUF76 Affiliation PUs-rA6E_ t=Azm-S, 7d c. _ _ Date Work Completed: 1997 S-771 Address (Agency): 0,0. 6ax 1131 bnl o'l NG 2a 32'w) Phone No.: lid -592- Signarure:� iQi,�f'.+-- 4 Date: izZo2-- A WC AWC -- December 5, 2000 v 4 E) Odor Control_ Insect Control and Mortality I'Vlanaeement (SD. SI. WL,'P. RC or 1) Me:hods to control odor and insects as specified in the Plan have been installed and are operational. The mortalirI management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): �9. eSCEnrfl C e < <= _/0W Afriliation Es Air =A a � G . Date Work Completed: /99-1 _ Address (AQency):�d.Bx ,438 CC.rWrl'+ wc- 2-83Z.7 Phone No.:9l4- 59Z -ST7 _ Signature.-- A. g?jj.iti, Cg±j�� PIease return the completed form to the Division of Water Quality at the following address: Department of Environment and Natural Resources Division of Water Quality Non -Discharge Compliance & Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in vour files with your Animal Waste Management Plan. AWC -- neremher 4 _1110 Operator:Prestage Farms County: Sampson Date: Feb.12, 2002 P--9 w/ Isolation I. STEADY STATE LIVE WEIGHT 0 saws (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (far -row to feeder) x 522 lbs. = 0 l bs 0 head (finishing only) x 135 lbs. = 0 lbs 752 sows (farrow to wean) x 433 lbs. - 325616 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 325616 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 325616 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 325616 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet SLUDGE ACCUMULATION NOT COMPUTED AT OWNERS REQUEST. REMOVE SLUDGE 4. TOTAL DESIGN VOLUME AS NEEDED. Inside top length 212.0 feet Inside top width 362.0 feet Top of dike at elevation 44.0 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 43.0 feet Bottom of lagoon elevation 32.0 feet Seasonal high water table elevation 40.0 feet Total design volume using prismoidal formula SS/END1 SS/END-2 SS/SIDE1 SS/SID£2 LENGTH WIDTH DEPTH 3.0 3.4 3.0 3.0 206.0 356.0 11.00 AREA OF TOP LENGTH * WIDTH = 206.0 356.0 AREA OF BOTTOM LENGTH * WIDTH = 140.0 290.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 73336 (AREA OF TOP) 40600 (AREA OF BOTTOM) 173.0 323.0 223516 (AREA OF MIDSECTION x 4) CU. FT. = [AREA TOFF - (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 73336.0 223516.0 40604.0 1.8 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 618662 CU. FT. ! l'. 5. - TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length r Width = 212.0 362.0 76744.0 aquare feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 76744.0 square feet Design temporary storage period to be 180 days. 6A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 325616 Lbs. SSLW f CF of Waste/Lb./Day 180 days Volume = 79711 cubic feet 3B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water- are accounted for in 5A. Volume = 0.0 gallonslday r 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall. = 7.0 inches Volume = 7.0 in x DA / 12 inches per foot Volume = 44767.3 cubic feet • RECEIVED WATER ©UAL.17Y SECTlQN 'FEB 5E1. Volume of 25 year -- 2�# hour storm FE2 I �� Volume = 7.0 inches / 12 inches per foot DA NON -DISCHARGE PERMITTIN4JG Volume = 44767.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 75711 cubic feet 5B. 0 cubic feet 5C. 44767 cubic feet 5D, 44767 cubic feet TOTAL 1.63245 cubic feet G. SUMMARY Total required volume 494861 cubic feet Total design volume avail. 61$562 cubic feet Min. req. treatment volume plus sludge accumulation 325616 cubic ft At elev. 40.3 feet ; Volume is 432710 cubic feet (end pumping) Total design volume leas 25yr-24hr storm is 573895 cubic feet At elev. 42.3 feet ; Volume is 568149 cubic feet (start pumping) 7. Computations By: Date 2-It��a,.- WASTE UTILIZATION PLAN ---------------------- Producer-----:Prestage Farms, Inc. County:Sampaon Name of Farm -:PX -9 /w Isolation Location -----:P O Box 438 Clinton NC 28329 Phone ---------:910-592-5771 Type Operation ------------- :Far -Wean Number of Animal ----------- . 752 � 710 Gilt Isolation Storage Structure ----------:Anaerobic Lagoon Method of application ------ :Irrigation Amount of waste produced per year---------------: 7382 tons/year Amount of plant available N (PAN) produced/year-: 6276 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil testa are strongly encouraged so that all plant nutrients Can be balanced for realistic yields of the crop to be grown. Several factors, are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally cafe manner: I. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crap can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have 4 11, Page 2 plant analysis made, which could allow additional waste to be applied. Provisions &hall be made for the area receiving waste to be flexible ,so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN 15 BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 10651 1 WaB B 4.7 50.00 7.2 1692 MAR -OCT 10651 1 WaB K N/A 50.00 * 7.2 360 S -APRIL 10651 2A WaB B 4.7 50.00 9.4 2209 MAR -OCT 10651 2A WaB K N/A 50.00 * 9.4 470 S -APRIL 10651 2B BOB B 3.8 50.00 12.6 2394 MAR -OCT 10651 2B BOB K N/A 50.00 * 12.6 630 S -APRIL Total 29.2 7755 Available Nitrogen {includes commercial) 6276 Surplus Or Deficit -1479 Crop codes: Crop -unit A=Barley-bu. B=Bermudagras:s (graze) --tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fesc_ue ( graze) -tons H=Fescue(hay)-tons I=Data-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tans Z=Bermudagrass(pasture)-tons Applying the above amount of waste is a big job. You should pian time and have appropriate equipment to apply the waste in a timely manner. Page 3 .The,applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage dust be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen, being utilized. Rather then cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagress should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areea unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 524 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 year,a, you will have approximately 2621 lbs. of FAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 9 acres of land. If you apply the sludge to corn at the rate of 125 lbs, of nitrogen per acre, you will need 21 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25X depending on your sludge waste analysis, &oil types, realistic yields, and application methods. Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the aerea shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table Is provided as a guide for establishing application mates and amounts. Tract Field Soil Crop Applic Applic No. Na. Type Rate Amount (in/hr) (inches) 10651 1 WaB B 0.6 0.96 10651 1 WaB K 0.6 0.96 10651 2A WaB B 0.6 0.96 10651 2A WaB K 0.6 0.96 10651 2B BOB B 0.75 0.65 10651 2B BOB K 0.75 0.65 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. 4 0r y Page 5 Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to anaure that the apreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid_ Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION This plan has been revised to reflect a change in animal numbers, and type of operation. .. r Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: PK --9 /w Isolation Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWO) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25 --year, 24- hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will he available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. (Please print) Signature: CQ(s�. Date: 'Ji Z -(o` Name of Manager(If different from owner) : Signature: Date: Name of Person Preparing Plan: G. Glenn Clifton (Please print:) Affiliation: Prestage Farms, Inc. Phone: 910-592-4776 Address: P © Dox 438 Ext. 249 Clinton NC 28329 Signature: Date:. z1/'-/01 WASTE UTILIZATION PLAN r REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal 'waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or`more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. WASTE UTILIZATION PLAN r REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal -waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Ij WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc_). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Govemor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Prestage Farms Px-8 PO Box 438 Clinton NC 28328 Attn: John Prestage Dear John Prestage: ITi,TkWA � � NCDENR NORTH CAROLINA E)EPARTMENT OF ENVIRONMENT AND NATURAL RF-50URCF-5 March 11, 1999 RECEIVED AR 1 1999 FAYETTEViLLE REG. OFFICE Subject: Certificate of Coverage No. AWS820505 Px-8 Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your application received on December 30, 1998, we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Px-8, located in Sampson County, with an animal capacity of no greater than 624 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified'in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised.that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.60 including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. P.0_ Box 29535, Raleigh, North Carolina 27825-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 505/6 recycled/ 10% post -consumer paper Certificate of Coverage AWS820505 Px-8 Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to the DW Q prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Susan Cauley at (919) 733-5083 ext. 546. Sincerely, - -� bV A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File NDPU Files 1 r� State of North Carolina RECEIVED Department of Environment and Natural Resources Division of Water Quality1ggg Non -Discharge Permit Application Form (THIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) FAYETTEVi i_t_E General Permit - Existing Liquid Animal Waste OpP40MCWICE The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. GENERAL INFORMATION: I.I Facility Name: Px-8 1.2 Print Land Owner's name: Presta a Farms 1.3 Mailing address: PO Box 438 _ City, State: Clinton NC Zip: 28328 Telephone Number- (include area code): 592-5771 1.4 County where facility is located: Sampson 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): US 421 south from Clinton, turn left on SR 1933, farm is I mile on right. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Prestage Farms 1.8 Date Facility Originally Began Operation: 01/27/9I 1.9 Date(s) of Facility Expansion(s) (if applicable): OPERATION INFORMATION: 2.1 Facility No.: _82 (county number); _505 (facility number). 2.2 Operation Description 5wiite operation Farrow to Feeder 624- Certified Design Capacity Is the above information correct? yes; no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum num er or which the waste management structures were designed. Type of Swine No. of Animals Type of Poul try+ No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (' sow) 0 Farrow to Finish {# sow) Other Type of Livestock on the farm: No_ of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 82-505 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 14 ; Required Acreage (as listed in the AWMP): 11 2.4 Number <gioD storage ponds (circle which is applicable): t 2.5 Are subsurface drains present within I00' of any of the application fields? YES o4�0 (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or(o (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? i o What was the date that this facility's land application areas were sited` 1990 REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: -3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. X3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) -3.3.3 A map of every field used for land application. -3.3.4 The soil series present on every land application field. v3.3.5 The crops grown on every land application field. V3.-,).6 The Realistic Yield Expectation (RYE) for every crop shown in the "P. -33.7 The PAN applied to every land application field. -3.3-8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required MRCS Standard specifications. -3.3.10 A site schematic. 0.3.1 1 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.I3 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. .3 .3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. -'3.3.16 Operation and Maintenance Plan_ If your CA WMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 82-505 Facility Number: 82 - 505 Facility Name: Px-8 4. APPLICANT'S CERTIFICATION: f RECEIVED MAR 1 6 1999 FAME TEVUE REG. OFFICE 1, pimSTa6a f a -At A:S =tic . (Land Owner's name listed in question 1.2), attest that this application fore _g (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting info atio and attachments are not inclu ed, this application package wi a returned to me as incomplete. Signature Date 5. MANAGER'S CERTIFICATI'OY. (complete only if different from the Land Owner) (Manager's name listed in question 1.6), attest that this application for ^(Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 82-505 P.,W ° 11 J,, / O -] '4 ye V F ,� qfE \` , ti 0 =•moi . me \O4.Cq s. \� U:EUM / R4 Lr r' Iw• u y V ' �y. 40 \ X'�' ..L I Wy \ RO ti'! !rlr Irgr � Y' '°Z xe�•� r eD � �z S" � \, O w• \ f u 4 \ G DAP&IV INC q •,) RD' u lei TURKEY �•y y RD. r ror.a) 0 IEN ' PD' / `_ l _. r.o 'T.' Issr r.• e > •sa �� ,� \ E L 4 Y' `♦ 0.D. /W RD. 43 o.a o�� v' lEr.yy4r G. F% Lr2 PAPE RD. 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J f.y_, Y,yr.Jl� +,,'I•.' 15y;^w � Producer: Location: Telephone: Type Operation: Number of Animals: (Design Capacity) STORAGE STRUCTURE: APPLICATION METHOD: Px— ANIMAL WASTE UTILIZATION PLAN (}U(% RECHVE.'D PRESTAGE FARMS INC. MAR 1 6 1999 P.O. BOX 438 CLINTON NC 28329 F:a=Yc� j Lv,L,E 592-5771 REG. OFFICE Existing Farrow to Feeder Swine 624.00 sows Anaerobic Waste Treatment Lagoon Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN S. Wind conditions should also be considered to avoid draft and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUW OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 624 sows x 7.3 tons waste/sows/year = 4555.2 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 624 sows x 6.5 lbs FAN/saws/year = 4056 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS I 1 TG DETERMINING PHASE CODE 1165.6 SEP -MAY AW N PER ACRES AW N 6.2 0 PER AC AC 1310 I USED 1713 MAR -OCT 6851 ----- SG 1 0 or -------- 1-2 1 I APPLY 12.3 1207 SEP -MAY RESID.1 3 APPLIC BH 6.2 0 METH N I TIME 6851 1 WaB BH 6.2 310 0 1.84 570.4 I 190 13.7 1333 SEP -MAY 6851 MAR -OCT 6851- -r -- - - - 1 .1 1.84 I 1 TG 190 � 1165.6 SEP -MAY 6851 2 BH 6.2 0 1waB I 1310 I 12.3 1713 MAR -OCT 6851 SG 1 0 1-2 1 I 190 12.3 1207 SEP -MAY 6851 3 BH 6.2 0 lWaB I 1310 I 13.7 11147 MAR -OCT 6851 "3 SG 1 0 I 190 13.7 1333 SEP -MAY 6851 4 BH 0 jWaB I 16.2 1310 13.8 111-78 MAR -OCT 6853 SG 1 1-4 1 I 190 jo 13.8 1342 SEP -MAY 6851 5 BH 6.2 310 0 lWaB I 12.8 1868 MAR -OCT 6851 'S SG 1 0 2.8 I 190 1252 SEP -MAY END I TOTAL 5'776 - - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. Page: 3 ANIMAL WASTE UTILIZATION PLAN NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 4 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL 10 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced. yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 5 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BH SG HYBRID BERMUDAGRASS-HAY SMALL GRAIN OVERSEEDED TONS AC _ 50 90 TABLE I TABLE 2 TOTAL TOTALS FROM TABLES I AND 2 ACRES LBS AW N USED 14.44 5776 0 0 14.44 5776 BALANCE -1720 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 6 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 686.4 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 3432 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 11.44 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 27.456 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25°s depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 7 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate (in/hr) Applic. Amount (inches) 6851 1 WaB BH 0.60 *0.96 6851 2 WaB BH 0.60 *0.96 6851 3 WaB BH 0.60 *0.96 6851 4 WaB BH 0.60 *0.96 6851 5 WaB BH 0.60 *0.96 6851 SG 6851 SG 6851 3 SG 6851 "4 SG 6851 SG * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this -plan invalid. Page: 8 ANIMAL WASTE UTILIZATION PLAN Call your -technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION .090- V I . W�5 a7o Qedure 'L a5AI 6crAnKdk 31 DIds. N an c + r+c ria s.:r� l�li:1 4r rye '� go l )s /V' FROM PLAN WfL%-rreu 9 N 199�0. Page: 9 WASTE UTILIZATION PLAN REQUIRED_ SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. when applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a.minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other .than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied_closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 11 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns,' leaks, and spills. A regular maintenance checklist should be kept on site_ 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 50 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall -be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 12 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: PK -8 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new - facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 -year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility owner: PRESTAGE FARMS INC. release print) Signature: Name of Manager (If different from owner) : Signature: Name of Person Preparing Plan: Affiliation:Prestage Farms Inc. Address (Agency): P.O. Box 438 Date: _Li E9� if / (PIease print)Randall N. 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Jiu-1 --ET: ............ 1. 7 ........... ...... SAMPSON COUNTY EMERGENCY ACTION FLAN DIVISION OF WATER QUALITY (DWQ) 910-486-1541 EMERGENCY MANAGEMENT SERVICES (EMS) 910-592-8996 SOIL & WATER CONSERVATION DISTRICT (SWCD) 910-592-7963 NATURgL RESOURCES CONSERVATION SERVICE (NRCS) 910-592-7963 COOPERATIVE EXTENSION SERVICE (CES) 910-592--7161 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon -hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. P. Runoff from waste application field -action include: a. Immediately stop waste application. b. Create a temporary diversion or~ berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle tflushing system) pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. D. Leakage from flush system, houses, solids separators -actions include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch to catch all seepage, put in a SLLbmersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as passible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? e. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters'? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office, at' 910-486-1541, after hours, emergency number:1--800--838---0358. Your phone call should include: YOUR NAME, FACILITY, TELEPHONE NUMBER, THE DETAILS OF THE INCIDENT FROM ITEM #8 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. If spill leaves property or enters surface waters, call local (EMS) Emergency Management Services at 910-592-8996. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District (SWCD), Natural Resources Conservation Service (NRCS) office at 910-592-796; and Cooperative Extension Service (CES) at 910-592--7161 for advice/technical assistance. 4. If none of the above works call 911 or the sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of the problem to minimize off-site damage. a. Contractors dame. WELLS_ 132Os. COWS-'. CO. b. Contractors Address: TuF&ei tic- c. }L c. Contractors Phone: C)10- S,92-5705 E. Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: 6LENd CLIC 04 b. phone: 7. Implement procedures as advised by DWD and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again., B. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 1-910-592--5771 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids Q' Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. I" Remove bridging of accumulated solids at . discharge Lagoons and Pits • Crusted Solids Or Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation (Y Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed Spillage IN Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. M' Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15.30 day interval during winter). Feed Storage • Accumulations of feed residues Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brcwees grain and similar high moisture grain products). ff Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AM IC -November 11, 1996, Page I pw8 Swine Farm Waste : Management Odor Control Checklist ' Source Cause •.B Ps to Minimize Odor Site Specific Practices :. F rmslead • Swine production VegetatIva -or wooded buffers; . .t"Recommended best management practices; := O'dood judgment and common stage Animal body surfaces • Dirty manure -covered animals D ' floors Floor surfaces 0 Wet manure -covered floors. Sll±otted floors; � :.0'*Waterers located over slotted floors; ' Cl Feeders at high end of solid floors; manure buildup from floors; vcntlration for drying ;�, -Manure collection pits • Urine; Frequent manure removal by flush, pit recharge, • Partlal microbial decomposition or scrape; O Underfloor ventilation Ventllatloa.exhaust cans- Volatile gases; Ef r n maintenance; Dust tient air movement' �•lndoor surfaces •. Dust Washdown between groups of animals, ` d Feed additives; C1er covers; Feed delivery downspout extenders to feeder covers Flush tanks , . Agitation of recycled lagoon d Flush lank covers; . • }�; liquid v'hiic tanks arc Elting , p Extend fill lines la near bottom of tanks with antl-sl hon vents Flush'aileyi : • Agitation Aurins wastewater O Underfloor flush with underfloor ventilation conveyance Pit recharge points . • Agitation of recycled lagoon Q Extend'recharba lines to -near bottom of pias liquid while pits are filling, with antl-siphod uonis 'Lift stations - = Agitation during sump tank . d Sump lank. covets 'filling and drawdown J . :' Dutslde drain collection Agitation dur ng wastewater D. Dox covers ' orjupetion boxes conveyance -"''`' AMOC - November 11, 1446; Page 3 Source Cause DMPs.to Minimize Odor Site Specirlc Practices End'of drainpipes at Agitation during wastewater p Extend discharge point of pipes underneath ,iagoon conveyance lagoon liquid level - Lagoon surfaces . Volatile gas emissions;Proper iagoon liquid capacity; Agitation when emptying • Biological mixing; 01"Correct lagoon startup procedures; • Agitation in [mum surface ana-to-volume ratio; 0 Proven biological additives oroxidants Vlnimum agitation when.pumping; 0 Mechanical aeration; Settling'basin'surface O Proven biological additives Irrigation sprinkler • High pressure'agitatiod; "gale on dry days with little or no wind; noules blind drift �OnImurn recommended operating pressure;. level; 6100'Pump Intake near lagoon liquid surface; O 'Pump from second -stage lagoon .Storagounk or basin Partial microbial decomposition; Q Bottom or midlevel loading; surface Mixing,while. filling; O Tank covers; • Agitation when emptying p Basiit surface mats of solids; 0 Proven biological additives oroxidants Settling'basin'surface • Partial microbial decomposition; O Extend drainpipe outlets underneath liquid • Mixing while filling; level; L. • Agitation when emptying C1 Remove'settled solids regularly . Manure, slurry or sludge • Agitation when spreading; 0 'Soil injection of-sluny/sludges; spreader outlets Volatile gas emissions 13 Wash residual manure from spreader after use; 0 Proven biological additives of oxidants Uncovered manure, • Vntatile'gas emissions while 0 Soil Injection orsiu'rry/sludg'cs slurry or sludge onfield drying p Soil incorporation within 4lihrs.; . surfaces 0 'Spread In thin uniform .layers for rapid drying; 0 Proven b,ologlcal-additives or oxidants Head animals • Carcass decomposition 2ilroper disposition O'reureuysus Deed animal disposal Carcass decomposition ❑ C i tplelo covering of curcusses lit -burial pit%; pits'_ Propo location/cods.(ruction of,dlsposal pits Incinerators Incomplete combustion Cl Secondary stack burners AMOC - November 11, 1996, Page 4 Source Cause 13MPs to Minlmiu Odor Site Specific Practices Standing water around • Improper drainage; Grade and landscape such that water drains ' facilities Microbial decomposition. of 'away from facilities organic matter Marturo. trackca oni Poorly maintained access roads ralTtl access road maintenance public roads from farm access Additional information : Available From Swine Manure Management ; 0200 Rule/BMP Packet NCSU, County Extension Center Swine-Production.Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet. NCSU - BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Tmittment ; EBAE 128-88 NCSU-BAE Swine Production Facility Manure Management;.Underftoor Flush - Lagoon Treatment; EBAE 129-88 NCSU - BAG Lagoo' Design and Management for Livestock Manure Treatment and Storage ;, EBAE 103.83. NCSU - BAE :.Calibration of Manure and Wastewater Application Equipment EBk1~ Fact Sheet NCSU - BAE Controlling Odors from Swine Buildin& ; P114.33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor ; a report From the Swine Odor Task Force NCSU Agri Communications Nuiiatice Concerns in Animal,Manurc Management: Odors and Flies ; PROt07� 1995 Conference Proceeding , Florida Cooperative Extension Swine Farm Waste :Management Odor Control Checklist sdurce Cause l UNIN to Minimize Odor She Specific Practices ' ' i'.Ri iii•1LIlU ' Animal body s+ Floor surfaces • Swlne production 0' Vegetative -or wooded buffers; .0 - Recommended bestmanagementpractices; O_*�Ooodludement andcommon sense • Dirty manure-covercd animals 1Z • Wet manure -covered floors D• floors. R" Slotted floors; 0' Waterers located over slotted 'floors; O Feeders at high end of solid floors; Cl.,4praire manure buildup from.noors; Un rtloor ventilation for drying a_8 Manure collection pits • urine; FY Frequent tnanute removal by ttustt, pit recharge, • Partial microblal decomposition or scraps:; 0 Underfloor Yen, Illation - ' Vent latlon:>~xhaust fans Volatile gases; ff F n tnalntcnancs;; Dust B cicnt air movement' Indoor surfaces •. Dust ff, Washdown between groups of animals; 0 'Feed, add It Ives; ❑ polet covers;: .Feed delivery downspout extenders to feeder covers Flush tanks . Agitation of recycled lagoon . Q Flush tank covers; liquid while tanks are filling . O l?xtettd fill Lints to near tiottom of tanks witlo . .� ertl_etrdnn uwnt- .. . flush alleys'.'- Agitation during waslewatc.r ❑ Underfloor flush, wills underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon 0 Extend'rechargo lines to•n6r bottom of pits liquid,while pits are filling wills anti -siphon vc01.5 Lift stations - Agilatic,6 during sump tank _ d Sump tank -covers ' ; F 'filling and drawdown . Outsids; drain collection + Agitation during wastewater 0 Box covers or jithctlon boxes conveyance AMOC - November 11, 1496,•' No 3 Source Cause DMPs to Minimize Oddr Site Uecii4c Practices End'of dratnpipoi at Agitation during wastewater 0 Extend discharge point of pipes underneath Ia96n conveyance lagoon liquid levet Lagoon surfaces Volatile gas emissions;Proper lagoon liquid capacity; Dialogical mixing. j�Correct lagoon startup procedures; • Agitation inimum surface area -to -volume ratio; Minimum agitation when.pumping; C] Mechanical aeration; O Proven biological additives Irrigation sprinkler • High pressure'agitation; fa'' 1' gate on dry days whit little or no wind; itoules 9 Wind drifl imum recommended operating pressure;: - Pump Intake near lagoon liquid surface; Cl, ' Pump from, second -stage lagoon .Storage tank or basin • Partial microbial decomposition; Cl Bottom or mldlevel'loeding; ; surface Mixing while filling; p Tank covers; ;u " + Agitation when emptying p 13aslp surface mats of solids; Dead animal disposal Carcass decomposition CI C tplete covering of carcasses lwburial pits; pits= Proper location/cohil ruct Ion of.disposal pits Itteitierators + Incomplete combustion C1 Secondary stack bumcrs AMOC, • November i 1, 1996, Page 4 0 Proven biological additives oroxidants Settling, basin surface • " Partial microbial decomposition; Q .Extend drainpipe outlets underneath liquid • Mixing while fllling; level; . : Agitation when emptying 0 ' Remove'sculcd solids regularly . ru Manure, slurry or sludge Agitation when spreading; 0 "Soil Injection of-slurry/sludges; spreader outlets .Volatile gas emissions 0 Wash residutil manure from spreader eller use; ❑ Proven biological additives of oxidants Uncovered manure, Volatile'gas emissions while 0 Soil Injection ofslvrry/sludbes ' slurry or sludge ar> fseld drying 0 Sall incorporailon within 48 hrs.; surfaces - C1 Spread In thin uniform layers fbr rapid drying; . 41i1,n C1 Proven blotoglcal"additives 6r oxidants Dead animals Carcass decomposition ri7iltroper disposition ofcarcuxsus Dead animal disposal Carcass decomposition CI C tplete covering of carcasses lwburial pits; pits= Proper location/cohil ruct Ion of.disposal pits Itteitierators + Incomplete combustion C1 Secondary stack bumcrs AMOC, • November i 1, 1996, Page 4 . f Sdu Farmstead Mtmal body sur F]aorsurfaces Swine Farm Waste.' Management Odor Control CheMist Cause DHPs to Minimize Odor Site Specific Practices * Swinc production Vegetative -or wooded butlers; O lRecommended best management practices; 0"bood iudement and common sense • . D Wet manure -covered' an floors [a' SSl±otied Floors; ar Waterers located ever slotted floors; Q Feeders at high end of solid floors; ❑e manure buildup from.floors; Or. Un rfloorventilationfordrying .,Manure collection pits • urine; l- Frequent manure removal by flush, pit recharbc, + Partial microbial decomposition or scrape; .0 Underfloor veniliatlon entltatlon:exhaust fans- Volatile gases;F n tnaintcnancc; Dust;,�Efflfcicnt air movement' Indoor surfaces Dust Washdown between groups of animals; 0 'Feed.addhives; ; N: . - ;'-Zeedrdelivery covers; downspout extenders to feeder covers Flush tanks + Agitation of recycled lagoon 13 Flush lank covers; liquid while tanks are Filling p Extend fill lines. to near bottom of tanks wide anti -siphon vents _ .Flusli'alleys : . Agitation during wastewater Ct� Underfloor flush, with underfloor ventilation conveyance Pit recharge points . + Agitation of recycled lagoon Q Extend'recharge lines to near bottom of pits liquid while pits are filling Willi anti-slplian vonis 'Lift stations - Agitation during sump tank d Sump tank -covers Tai - Filling and drawdown . Oittslde drain collection • Agitation during wastewater C3 Dox covers orjyitction boxes conveyance 00C - November 11. 1996, Page 3 Source Cause BMPs to Minimize Odor Site Specific Practices 5tandiag water around Improper drainage; and landscape such that water drains .Grade facilities = . Microbial dccamposition:of away from facilities " organic matter Manure trucked onto • Poorly maintained access roads farm access road maintenance public roads Gam farm access Additional Information : Available From Swine-Manure Management; 0200 RulcBMP Packet NCSU, County Extension Center Swine- Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet. NCSU - BAE Swine Production Facility Manure Mandgement: Pit Recharge - Lagoon Treatment.; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Managcmcnt:.Underfloor Flush - Lagoon Trcatmcnt ;.EBAE 129-88 NCSU-BAC- CSU-BAGLagoon LagoonDesign and Management for Livestock Manure Trcatmcnt and Storage;. EBAE 103-83 . NCSU - BAE ..Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet. NCSU - BAE Controlling Odors from Swine Buildings; P114-33 NCSU - Swine Extension ' Environmental Assurance Program ; NPPC Manuel NC Pork Producers Assoc Options for Managing Odor ; a report from the Swine Odor Task Force NCSU Abri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; 11110107, 1995 Conrerence Proceedings . Florida Cooperative Utcasion AMOC -. November 11, 1996; Page 5 . Mortality Management Methods (check which method(s) are being implemented) ❑ _ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health_ (Written approval. of the State Veterinarian must be attached) December 18, 1996 i'iAME.a )�I''r•�' S 4a E X Farm rr{ (6,�Z 4 Sow) ADDRESS: Cl i ntrkn, IVC: :INTRODUCTION: ------------- F'restaSe Farms plans to construct facilities to Operate a 6,24 Sow Farrow to Feuer swine farMs. This wi i I be a total cc-rif i nernent farm with recycle f lust{ systems. Cckasta I berrnukda w i l l be estab I i shed to serve as a spray f i e Id for I and app I i cat i on Of waste. SITE CONDITION-'): ---------------- The s i to i s I rkcated approx i mate I y 6. m i I es SE of C: I i ntckn of f US 4'Z1 . The farm is on the E side of SR 1:33— and is on gently sloping land. The site is bordered on the North by an intermittent stream. There i5 sr -me wetland on the farms. This wi I l remain in natural vegetation. The nearest dwelling is greater than 750 feet away. TYPE AND SIDE OF OP'ERAT I ON CLASS DESIGNED BY DATE AP'P'ROVED BY BATE 624 Sow farrrow-to-feeder III Ha'z'ard H[+i:k5or-, :x/18/90 PERMANENT STORAGE 624 Hogs x 5.21- It's per hckq 1 Cu Ft Cies- I b. 325728 Cu Ft TEM,-.ORARY STORAGE 257'2-8 lbs of anirr{al .. 1.215 cu. ft. of waste Per day 79152 Cu Ft Per 1000 lbs of animal wt. x 180 days RAINFALL LESS EVAPORATION 7" 3; 65160 ski. ft. surface area per 12k'Pser ft 3W,<)10 Cu Ft RAINFALL - 25 YR. 1 DAY STORM 7" A 65160 s0_ ft. of surface area per 12L" per ft. 38010 Cu Ft TOTAL STORAGE NEEDED 44"2-89:1 Cu Ft 16400 Cu Yds TOTAL STORAGE AVAILABLE 444600 Cu Ft 1646.7 Cil lids MANURE AND URINE PRODUC:TIOPJ 62-1 hors „ 7.9 torts per year 49_:(r T./yr. NITROGEN IN WASTE 32-'572C: I tks of ani rna l ,. .4-: lbs x '2:65 day/yr. . Per 1000 lbs of ani rna i wt. N = 57068 lbs/yr. PHOSPHORUS IN WASTE C.2'5 7 2 8 I bs of animal x .14 lbs x 365 day/yr. per 1000 lbs of animal wt. P = 16645 lbs/yr. . POTASSIUM IN WASTE �S'57''.2- lbs of animal .Z1 I b % x 365 day/yr. per 1000 lbs of art i rna l wt. F•; = 24967 I bs/yr-. NAME: Prestage X Farrii DEPTH [AREA OF TLP + AREA OF BOTTTOM + At ,t AREA OF MIDSECTION? VOLUME---------- -------------------------- --------------------------------- 6.0 27 DEPTH I L X W+ L X W+ 4 X L X W I VOLUME=--------------------------------------------�------------- C� c:7 10.0 C ;if+E1 X 168 + � 0 :� 102- + 4 X a�t7 :< 13-83 VOLUME= ----- ------------------------ 7 10.0 E 2667603 VOLUME = --------- -------- 6 2-7 444600 CU. FT. VOLUME .= --------- 27 VOLUME = 16467 C.U.YDS. 65160 sq -ft. 442:-390 cu. TL. needed INSIDE TEF' MEASUREMENTS 362 FT. X 180 FT. SIDE SLOPES 3,:1 OPERATION AND MAINTENANCE This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level toy be reached may vary due to the soil conditions and flushing oper- ation. Land application of waste eater- is recognized as an acceptable method of disposal. Irrigation by using solid set, center pivot, Sun, or traveler is the preferred and most efficient method to dispose of the effluent from the lagoon. Care should be taken when, applying waste to prevent damage to the crops and to prevent runoff from the f i e i ds. The following items are to be carried out: 1. Begin pump -out of the lagoon when fluid level reaches invert of the outlet pipes or at a pre -determined elevation. 2. Stop pump -out before the lagoon depth is less than 6 feet deep or at a pre -determined depth. (This prevents the loss of favorable bacteria.) 3. The recommended amount to apply per irrigation i s rine inch, and maximum recommended application rate is Q-5 inch per hour. 4. It is recommended that the treatment lagoon be precharged to 1!2 of it's capacity to prevent excessive odors during beginning stages of the operation. Precharging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with water at all times. 5. Keep vegetation on the embankment and areas around the lagoon and building mowed. 6. Repair any eroded areas and establish in vegetation. 7. The Clean slater- Act of 1977 prohibits the discharge of pollutants into waters of the United States. The N. C. Department of Environment, Health, and Natural Resources (DEHNR), Wastewater- Management Section, has the respon- sibility espon- sibility for enforcing this law. 6. All surface water is to be diverted from the lagoon to an adequate and stable outlet. NOTE: An analysis of the waste water can be obtained at commercial laboratories or at a fee of $4.00 per sample at: NC: Department of Agriculture Plant ArraIysis Lab Agronomic Division Blue Ridge Read Center - Raleigh, NC: 27611 Phone (919) 703-2655