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820442_CORRESPONDENCE_20171231
NORTH CAROLINA Department of Environmental Qual t NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director RECEIVED Secretary April 27, 2011 Murphy -Brown, LLC APR 2 9 2011 Farm 410 PO Box 856 DENR-FAYETTEVILLE REGIONAL OFFICE Warsaw, NC 283980856 Subject: Certificate of Coverage No. AWS820442 Farm #10 Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear Murphy -Brown, LLC: In accordance with your April 25, 2011 request to change operation type without exceeding the permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm #10, located in Sampson County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 3927 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there maybe one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS820442 dated October 1, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please opy careful attention to the record keying and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1536 Marl Service Center, Ratei n, North Carolina 27699-1636 Location: 2728 Capital ?Ivd., Raleigh, North Carolina 27604 One Rhone, 919-733-3221 l FAX: 919-715-05881 Customer Service: 1-877$23-6748 NorthCarolina Internet www_ncwaterquality.vrr, �1 ��tur��11� An Equal bpportnnily't A,^native Action Employer If your Waste Utilization Plan (WUP) has been developed based on site-specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a GOC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 -foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable, A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 1I.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Raleigh, NC National Weather Service office at (919) 515-8209, or by visiting their website at: www.erh.noaa.gov/er/rah/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Sampson County Health Department Sampson County Soil and Water Conservation District APS Central Files (Permit No. AWS820442) AFO Notebooks 4/3/2009 P.O. Box 856 Warsaw, NC 28398 t:PR 0 8 20 NU RIENT UTILIZATION PLAN Growers): Farm Name: Loun FI arm Murphy Brown, LLC BOC #10 Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Wean to Finish Feeder to Finish Storage Period: Application Method: X180 days Irrigation _agoon The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 RECEIVED I DENR I DWQ AQU1FFR'PP0 TFrTV)N qFC-PON APR 0 6 76119 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr 1200 Farrow to Finish 10585 gaVyr 12,702,000 gallyr Wean to Feeder 223 gallyr gallyr Wean to Finish 838 gallyr gallyr Feeder to Finish 986 gallyr gaVyr Total 12,702,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbs/yr Farrow to Feeder 6.5 lbs/yr lbs/yr 1200 Farrow to Finish 26 lbs/yr 31,200 lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr Wean to Finish 1.96 lbs/yr Ibslyr Feeder to Finish 2.3 lbs/yr I Ibslyr Total 31,200 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 123.54 Total N Required 1st Year: 36791.02 Total N Required 2nd Year: Average Annual Nitrogen Requirement of Crops: 36,791.02 Total Nitrogen Produced by Farm: 31,200.00 Nitrogen Balance for Crops: (5,591.02) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Traci Hold Irrigated Acreage Soil Typo 1st Crop Code Time to Apply 1st Crap Ylold 15t Crop Lbs NlAc lbs NfUnit Residua! Lbs N lAc Total Ibs N Utlilzed 2nd Crop Code Tlmo to Apply 2nd Crop Yield 2nd Crop lbs N1Unit Lbs NlAc Residual Lbs N !Ac Total lbs N Utlllzed Total Lbs NIAc Total lbs N Utilized T10569 1 6.82 Ra/Ln O June -Sept 45.0 4 87 1191 6 N Sa t• ri} 55 2A 15 117 774.54 297 1966.14 T10569 2 6.56 Rall.n 0 June -Sept 45.0 4 180 1180.8 N Se t -A rii 55 2.4 15 117 768 297 1948.32 710569 3 6.86 RafLn 0 June -Sept 45.0 4 180 1234.8 N Sa t -A ril 55 2A 15 117 803 297 2037.42 T10569 4 6.86 Rail 0 June -Sot 45.0 4 180 1234.8 N Se t -A dl 55 2.4 15 117 803 297 2037.42 T10569 5 6.86 RalLn O June -Set 45.0 4 180 1234.8 N So 1 rll 55 2.4 15 117 802.62 297 2037.42 T10569 6 8.11 Re O June -Sot 44,0 4 176 1075.36 N Sa t -A Til 55 2.4 15 117 714.81 293 1790.23 T10569 7 3.77 Ra O June -Set 44.0 4 176 663.52 N Sept -April 55 2.4 15 117 441.09 1 293 1104.61 710569 8 6.15 Ra 1 O June -Sew 44.0 4 176 1082.4 N Sept -April 55 2A 15 1 117 720 293 1601.95 T10569 9 4.77 Re O June -Sew 44.0 1 4 176 839.52 N So 1•A Til 55 2.4 15 117 558 293 1397.61 T10569 10 3.54 Ra O June-Sopi 44.0 4 176 623.04 N Se t -A ri1 55 2.4 15 117 414 293 1037.22 T10569 11A 7.91 GoAll O -June-Sept 44.5 4 178 1407.98 N Sept -April 60 2.4 15 129 1024-39 307 2428.37 710569 116 3.54 GoA1Ra O Juna SB t 44 .5 4 178 630.12 N Sol Tit 60 2.4 15 129 457 307 1086.78 T10569 12A 7.01 G"l O June -Set 45.5 4 182 1 1275.62 N Sol i1 60 2.4 15 129 904 311 2180.11 T10569 12B 4.16 Ra/l O JUne-SQ t 43.0 4 172 715-52 N So t- 1 57.5 2A 15 123 512 295 1227.2 T10569 13A 5.25 RWLn O Jul 45.0 4 180 945 N Sept -April 55 2.4 15 117 614 297 1559.25 T10569 13B 2.82 NoAILn 0 Jul 440 4 176 496.32 N Sept -April 57,5 2.4 15 123 346.66 299 843.18 T10569 14 1.72 GoA O June -Sept 45.0 4 180 309.6 N Se i -A Til 65 2,4 15 141 243 321 552.12 T10569 15 4.42 Ra/Ln 0 June•Sa l 45.0 4 180 795.6 N Sept -Al 55 2.4 15 117 517.14 297 1312.74 T10569 16 7.87 l 0 June -Sot 45.0 4 150 14166 N Se t -A Til 55 24 15 117 920.79 297 233739 710569 17 7,18 Ra1Ln 0 June -5o t 45,0 4 150 12924 N Se t -A r11 55 2.4 15 117 840 297 2132,46 710569 16 7,01 Re 0 1 June -sept 44.0 4 176 1233.76 N Se t -A Til 55 24 15 117 820 293 205393 710569 19 4.25 Re 0 June -Sept 44.0 4 176 74e N Sept-Av011 55 2.4 1.5 117 497 293 1245,25 710569 20 2.3 Ra 0 June -So t 44,0 4 176 404.8 N Se t- Til 55 24 15 117 269 293 673.9 Totals: 123.54 22032.16 14758-86 36791.01 3(a) of 8 Reception Area Specifications Tract Field Irrigated Acreage Soil Type 1st Crop Code Time to Apply 1st Crop Yield 1st Crop lbs N1Unit Lha NlAc Residual Lbs N !Ac Total [be N 2nd Crop Utilized Code Time to 2nd Crop 2nd Crop Lbs NlAc Yield lbs NlUnit Residual Lbs N !Ac Total We N Utilized Total Lbs NIAc Total lbs N Utilized -Apply 710569 1 5.52 RaIn D Febl5-June 125.0 1.25 15 141 1335075 N Se t- hl 55 2.4 132 87384 273.25 1508.915 T10569 2 6.56 RaIn D I Feb15-June 125.0 1.25 15 141 926.6 N Se t-A MI 55 2.4 132 666 273.25 1792.52 710569 3 6.86 RalLn D Feb15-June 125.0 1.25 15 141 966,975 N Se t-A ril 55 2.4 132 906 273.25 1874.495 T10569 4 6.86 Ra/Ln D Feb15-June 125.0 1.25 15 141 968.975 N sept-t 55 2.4 132 906 273.25 1874.495 T10569 5 6.86 RalLn 0 Fsb115-June 125,0 1.25 15 141 968.975 N Sept-8ll 55 2.4 132 905.52 273.25 1874.495 T10569 6 6.11 Ra D Feb15-June 125.0 1,25 15 141 863.0375 N Sept i 55 2.4 132 806.52 273.25 1669.558 T10569 7 3.77 Re ❑ Feb15-June 125.0 1 1.25 15 1 141 532.51251 N Se t- rii 55 1 2.4 1 132 497,64 273.25 1030,153 T10569 8 6.15 Ra D Feb15-June 125.0 1.25 15 141 868-6875 N Sept-April 55 2.4 132 812 273.25 1680.488 T10569 9 4.77 Ra D Feb15-June 125.0 1.25 15 141 673.7625 N SepLA2rll 55 2.4 132 630 273.25 1303.403 T10569 10 3.54 Ra D Feb15-June 125.0 1.25 15 141 500.025 N Se t-A ril 55 2.4 132 467 273.25 967.305 T10569 11A 7.91 GDA/Ra D Feb15-June 127.5 1.25 15 144 1142.006 N Seet-All 60 2.4 144 1139,64 288.375 2281.046 T10569 118 3.54 GoNRa 0 Feb15-June 127.5 1.25 15 144 511.0875 N Sept-April 602.4 144 510 288.375 1020,8x8 T10559 12A 7.01 GCAIRa D Fab1`rJune 127.5 1.25 15 144 1012.069 N $9 t rii 60 2.4 144 1009 1 285.375 2021.509 T1056912B 4.16 Ra/NoA D Fab 15-June 127.5 1.25 15 144 600-6 N I Sept-April 57.5 2.4 138 574 1 282.375 1174.68 T10569 ' 13A 5.25 Ra/Ln D Fub15-Jur1e 125.0 1.25 15 141 741.5625 N Sept-April 55 2.4 1 132 693 273,25 1434.563 T10569 1313 2.82 NoAfLn D Feb15-Jurle 120,0 1.25 15 135 380.7 N Sept-Apd 57.5 2.4 138 389.16 273 769,86 T10569 14 1,72 GoA D Feb15-June 130.0 1.25 15 148 253.7 N Se I- I 65 2.4 156 268 303.5 522.02 710569 15 4.42 Ra/Ln D Fob15-June 125.0 1.25 15 141 624.325 N Sepk6il 65 2.4 132 583.44 273.25 1207,765 T10569 16 7.87 LnlRa D Feb15-June 125.0 1.25 15 141 1111 638 N Sept-April 55 2.4 132 1038.84 273.25 2150.478 T10569 17 7.16 Ill D Fab15-June 125.0 1.25 15 141 1014.175 N Sept-April 55 2.4 132 948 273.25 1961,935 T10569 18 7.01 Ra D Feta-15-June 125.0 1.25 15 141 990.1625 N Se A rll 55 2.4 132 925 273.25 1915.483 T10569 19 4.25 Ra D Feb15-June 125.0 1.25 15 141 600.3125 N Sept-April 55 2.4 132 1 561 273.25 1161,313 T10569 20 2.3 Ra 0 FCbiS-June 125.0 1.25 1S 141 324.875 N Sept-April 55 2.4 1 132 304 273.25 626.475 totals: 423.54 17543.84 166;;.96 31;25.8 3(b) of 0 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting_ Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized 1 unit yield 1.6 lbs N / bushel 50 lbs N 1 ton 50 lbs N / ton 1.25 lbs N 1 bushel 12 lbs N I ton 0.12 lbs N 1 lbs lint 50 lbs N 1 ton 50 lbs N 1 ton 1.3 lbs N 1 bushel 2.4 lbs N 1 bushel 50 lbs N 1 acre 50 lbs N 1 acre 2.5 lbs N / cwt 2.4 lbs N 1 bushel 4.0 lbs N 1 bushel 40 lbs N I acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Wean to Finish 0.306 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land_ If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop_ If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. 6of8 Soil Application Rate Application Amount Tract Hydrant Type _ Crop in/hr *inches T10569 1 Ra/Ln O 0.4 1 T10569 2 Ra/Ln O 0.4 1 T10569 3 Ra/Ln O 0.4 1 T10569 4 Ra/Ln O 0.4 1 T10569 5 Ra/Ln O 0.4 1 T10569 6 Ra O 0.4 1 T10569 7 Ra O 0.4 1 T10569 8 Ra O 0.4 1 T10569 9 Ra O 0.4 1 T10569 10 Ra O 0.4 1 T10569 11A GoA/Ra O 0.4 1 T10569 11B GoA/Ra O 0.4 1 T10569 12A GoA/Ra O 0.4 1 T10569 12B Ra/NoA O 0.4 1 T10569 13A Ra/Ln O 0.4 1 T10569 138 NoA1Ln O 0.5 1 T10569 14 GoA O 0.4 1 T10569 15 Ra/Ln O 0.4 1 T10569 16 Ln/Ra O 0.5 1 T10569 17 Ra/Ln O 0.4 1 T10569 18 Ra O 0.4 1 T10569 19 Ra O 0.4 1 T10569 20 Ra O 0.4 1 6of8 Additional Comments: This plan revision reflects wetted acres by pull rather than by field. Note: A maximum of 35 acres of corn may be planted each year on this farm. If this option is utilized, the times and rates to apply are listed on page of this plan. When wheat follows corn, the rate for wheat is increased by 15 lbs Nlac. This is due to the residual N from the soybeans being deducted from the corn. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of ]Farm: BOC #10 Owner: Murphy Brown, LLC Manager: Owner/Manager Agreement: Vwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy - Brown, LLC Signature: Date Name of Manager (if different from owner): David Nordin Signature: Date Name of Technical Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: 6/19/2402 Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year_ Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen_ 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching_ Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge_ 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 4 Murphy -Brown, LLC Farm #10 .SUN 2 l 2+07 PO Box 856 Warsaw, NC 28398 t_ - Subject: Certificate of Coverage No. AWS820442 _Farm #10 Animal Waste Management System Sampson County Dear Murphy -Brown, LLC: In accordance with your application received on 1 i -Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm #10, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 1200 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition I1I.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www,ncwatgigualiry org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recydedl10% Post Consumer Paper Nom` Carolina Adurally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax is (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site-specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. `i Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a ] 00 -foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820442 ot0� V rERQG CERTIFIED MAIL RETURN RECEIPT REQUESTED Brown's of Carolina, Inc. Farm #10 PO Box 759 Rose Hill NC 28458 Michael F. Easley. Governor William G. Ross Jr., Secretary Forth Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E-, Director Division of Water Quality August 5, 2003 DENIR—FRO AUG 12 2004 DO Subject: Application for National Pollution Discharge Elimination System (NPDES) General Permit Facility Number 82 - 442 Dear Brown's of Carolina, Inc.: The Division of Water Quality (Division) has been required by the U -S. Environmental Protection Agency (EPA) to develop a NPDES permit program for animal waste management systems. The Division has developed a general NPDES permit similar to the state Non -Discharge General Permit that this facility is currently permitted under. Coverage under the General NPDES permit will be required by all facilities that are at, or above, the federal threshold numbers of animals listed below, as well as any facilities that have had a discharge to waters of the state since January 1, 2001. Federal Threshold Animal Numbers: 2500 Swine greater than 55 pounds in weight 10,000 Swine less than 55 pounds in weight 700 Mature (milking cows or any cows that have calved) Dairy Cattle 1000 Beef Cattle in confinement 30,000 Poultry with a liquid waste management system 55,000 Turkeys 125,000 Chickens other than a liquid waste management system 82,000 Laying Hens other than a liquid waste management system According to our records this facility meets the federal threshold for a NPDES permit. If you are currently operating at a population above the threshold numbers please sign and submit the enclosed NPDES Short Form B — Existing Facility. Please carefully follow the instructions on the form. If you are currently operating this facility at a population below the federal threshold you may choose to submit the enclosed "NPDES Short Form B — Existing Facility" for the design capacity of the system as it is currently permitted- You may also choose to request a new Certificate of Coverage under the State Non -Discharge Permit at a population below the federal threshold. Should you choose this option, please submit the enclosed "Request for Modification to Existing Certificate of Coverage for State Non - Discharge Permit" application and updated WUP reflecting the population change. Please note that if you are issued a modified Certificate of Coverage for a lesser population, any future increases in population would require a new permit from the Division prior to increasing the animal population. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer roar InEMti Internet http://h2o.enr.ne.state.us/ndpu Telephone (919) 733-5083 Fax (919)715-6046 Telephone 1 800 623-7748 SO% retydedll0% post -consumer paper Please submit one of the enclosed applications within 60 days from receipt of this letter. If you choose to submit the "Request for Modification to Existing Certificate of Coverage for State Non -Discharge Permit" application you must include an updated WUP. If you are unable to obtain an updated WUP you should submit the "NPDES Short Form B — Existing Facility" for your current permitted population and request a permit modification at a later date when you have obtained a new WUP. Failure to submit the application as required may subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. If you have any questions about the NDPES permit, the enclosed applications, or any related matter please feel free to contact J R Joshi at 919-733-5083 extension 363. Sincerely, �C_ M. Paul Sherman, P.E. Cc: Sampson Soil and Water Conservation District Fayetteville Regional Office, Division of Water Quality Permit File NCA282442 Permit Application File NCA282442 Type of Visit 0 Compliance Inspection 0 Operation Review O Lagoon Evaluation Reason for visit ®Routine O Complaint O Follow up 0 Emergency Notification O Other ❑ Denied Access y Number Date of Visit: %- "»- D�{ Time: �% �d Facilit1 �/ =Not M" �/ erational Below Threshold M Permitted L� Certified 0 Conditionally- Certified [3 Registered nate Last Operated or Above Threshold: Farm Name: Countv: Owner Name: Mailina Address: Facilit.• Contact: Title: Phone No: Phone No: Onsite Representative- K U /3' ; t' f' Integrator: M %A . sr w rJ Certified Operator: Pa L- _ _ l c }� {_.- Operator Certification Number: Location of Farm: to Swine ❑ Poultry ❑ Cattle ❑ Horse Latitude a I - Longitude a Design Current Swine in"Urity pnnnlvtinn Q Wean to Feeder ❑ Feeder to Finish ❑ Farrow to %Vean ❑ Farrow to Feeder ® Farrow to Finish ❑ Gilts D Boars Design Current Design Current Poultry Capacity Population Cattle Capacity Population [] Laver ❑ Dairy ❑ Non -Laver I I I[] Non-RaLr-vi- 10 Other Total Design Capacity- Total SSLW Number of lagoons l ) JL1 Subsurface Drains Present JILJ Lagoon Area ILJ Spray Field Area Holding Foods / Solid Traps ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. is any discharge observed from any part of the operation? Discharge orizinated at: D Lagoon ❑ Spray Field ❑ Other a. If discname is observed, was the conveyance man-made? b. If discharge is obsen-ed, did it reach Water of the State? (if yes. notifi- DWQ) c. Ifdischaree is observed, what is the estimated flow in eallmin? d. Does discharge bypass a lagoon system'. (If yes, notify DWQ) 2. is there evidence of past discharge from any part of the operation? 1 Were there any adverse impacts or potential adverse impacts to the Waters of the State otber than from a discharge? wastaCftctiou R Ireatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Structure 1 Structure 3 Structure 3 Structure 4 Strucwe S Identifier: Freeboard (inches): ❑ Yes [Z No [D Yes ❑ No ❑ Yes ❑! No ' cO/x __ ❑ Yes El No ❑ Yes VNo 0 Yes [$ No ❑ Yes W No Structure 6 05/03/01 Continued Facility Number: 1.2 - Date of Inspection 5. Are there any immediate threats to the integrity of any of the structures observed? (W trees, severe erosion, El Yes No seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed througb a haste management or closure plan? ❑ Yes ® No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notiifv DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes © No Waste Application ❑ Yes [P No 10. Are there any buffers that need maintenance/improvement? ❑ Yes [ + No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Yes ® No 12. Crop type b e A, Z bi A c Qe a ❑ Yes No 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ® No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes No 22_ b) Does the facility need a wettable acre determination? ❑ Yes No c) This facility is pended for a wettable acre determination? ❑ Yes No 15. Does the receiving crop need improvement? ❑ Yes [j� No 16. is there a lack of adequate waste application equipment? ❑ Yes q No Rectuired Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes [P No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes No 19- Does record keeping need improvement? (ie/ irrigation, freeboard. waste analysis & soil sample reports) ❑ Yes No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes q No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes ER No 22_ Fail to notify regional DWQ of emergency situations as required by General Permit? ❑ Yes No (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes No 24. Does facility require a follow-up visit by same agency? ❑ Yes ® No 25_ Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes M No © No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. Comments -(refer to question #) Exphun'suty 'YES ;ansrrers attdl(or aa} recommendations ar any other:epmuieents. _ _ _ Uig drawings of faciiity_to better ciplaun sitaat�ous (ase acldiboni;l pages as necessaryj: ® Field Coriv- - ❑ Final Notesnry r]- ),k -1' o !-P!-vvt b— c- -5 a., I�Soo �c�14 Reviewer/Inspector name Reviewer/]nspector Signature: _ �, Date: ZZ -2 1Z O y 05103101 ' Continued Type of Visit !;7ROut ps' Inspection Q Operation Review O Lagoon Evaluation Reason for Visit ne O Complaint O Follow up l) Emergency N�otiif'NotificationO Other [3 Denied Access Number Date of Visit: l /11/ Time:10 l Fa ' Not Operational 0 Below Threshold ermitted Q Certified 0 Conditionally Certified 13 Registered Date Last Operated or Above Threshold: Farm Narne: — 1�11yt' 9 5") D _ _ County: Owner Name: Mailing Address: Facility Contact: Title: Onsite Onsite Representative: 0 ~ � � 1–ft— Certified Operator:67tY2_ Location of Farm: Phone No: Phone No: Integrator: Operator Certification Number: ❑ Swine ❑ Poultry ❑ Cattle ❑ Horse Latitude �' �' " Longitude ' ' Design Current Design Current Design Current Swine Capacity Population oulta Capacity Population Cattle Capacity Population ❑ Wean to Feeder ❑ Layer ❑ Dairy ❑ Feeder to Finish ❑ Non -Layer ❑ Non -Dairy ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Other ❑ Farrow to Finish Total Design Capacity ❑ Cilts In Boars Total SSLW Number of Lagoons Subsurface Drains Present ❑ La oon Area_ 10 Spray Field Area Holding Ponds ! Solid Traps JE1 No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ LaQoon ❑ Spray Field ❑ Other a. 1f discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed. what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (if yes, notify DWQ) 2_ Is them evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste mon & T-rentnignt 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Structure t Structure 2 Structure 3 Structure 4 Structure S Identifier: Freeboard (inches): ❑ Yes dNo ❑ Yes No ❑ Yes L o ❑ Yes ❑ Yes�N� ❑ Yes N ❑ Yes No Structure 6 05/03/01 Continued Facility Number: Z.— Date of Inspection 1* 5_ Are there any immediate threats to the integrity of any of the structures observed? (ic/ trees, severe erosion, seepage, e(c.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? (if any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Application 10. Are there any buffets that need maintenance/improvement? IL _ is there evidence of over plication? �1 _�❑ Excessive Ponding [I PAN ❑ Hydraulic Overload 12. Crop type �'� Y f, t/v► 11 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? 14. a) Does the facility lack adequate acreage for land application? b) Does the facility need a wettable acre determination? c) This facility is pended for a wettable acre determination? 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? l8. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ic/ WUP. checklists, design, maps, etc.) 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21- Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ERINo ❑ Yes No ❑ Yes ❑ YesNa El Yes o Cl Yes o ❑ Yes No ❑ Yes L.1 No ❑ Yes No ❑ Yes ❑ No ❑ Yes ❑ No ❑Yes No ❑ Yes o ❑ Yes No ❑ Yes 0 No ❑ Yes ❑ Yes ❑ YesNo ❑ Yes IQ N El Yes N El yes o ❑ Yes No © No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. , or anotherq ) P Y�'Fco s of facdiUeto better ex tarn sttuataosa use addittonala a es as nec¢ssaahons Field Copy El Final Notes .z � t Q6!� rim Cu – Z:nc i f+ S'fJt 1 $An-p��S t ReviewerllnspectorName Lts <f�"T✓-C/� to -;�� �.. Reviewer/Inspector Signature: Date: Q 05/03/01 Condnued i, . °-11. Facility Number and Name: Brown's 82442, Farm #10 27� I - k`__2 -0-VA, AM -1 Hi H h Freeboards Description of Concern 199 15 1/29/ – & H 2/2/00 EPOA WP 770—. &7� A. 2/7/00 16" s 4_IZ `7 L 5i 2/15/00 18" 8- _R!4_11�_.!__ _,Zx- o 2F-3 R IN SPECTIONS :MFk_ 6/10/98 – Freeboard inadequate _1 11/3/99 --Freeboard inadequate Zk tg 2 Response . K. . . . . . i ��. L,4 _d & Due to excessive amounts of rainfall from Hurricanes Dennis dditionaIm and Floyd and efforts to prevent discharges, the -0 -�; � - water was stored in the lagoon until more favorable weather _.tp i P!Mza,a� conditions permitted land application. This caused the liquid 7 M F M. T� 7: level in the lagoon to be significantly higher than normal operation levels through following winter months. In some instances, land application had to be employed under 4�7Tl �Z . . . . . . 2V marginal conditions. Since Hurricanes Dennis and Floyd, Brown's has implemented a number of measures designed to _:7 �4 9W:� - minimize the potential for future freeboard exceedances and 13 over application during prolonged or severe wet weather conditions. These measures include water conservation, E v A L" Y T which has reduced Brown's total annual water consumption by approximately 40 percent; hiring new employees - T, enhance d training; lagoon freeboard tracking charts and Pk �A W 7, mo� A-7 ew_ - — — -- — purchase of additional equipment to maximize utilization of Nft 2� �0 iff MWM our sprayfields and avoid land application under marginal or I iZ M 77 unsuitable conditions. Brown's EMS, which will be ISO 14000 certified by the end of 2001, will also contribute to Wi� 0, 011, improved freeboard and land application management. A W Z�. A� 7_ Facility Number and Name: Brown's 82-442, Farm #l0 =- _ ._= _ _ - _ :Subsurface 1)ins3 Over Application Structural Issues SO. - Description of Concern � � v '=4C = IN SP1rCTIONS Only structural issues documented - ry =y -= ? Ap ?rP _:q1 11/3/99 - Overapplication of PAN involve lift station on this facility _ et7 Response' Due to excessive amounts of rainfall from Mane improvements made to lift';�r = i -►,` `- ��• ��F yam- k wY hurricanes Dennis and Floyd and efforts to y prevent discharges, the additional water was station on this farm, including: € c - _ applied to the land when soil conditions were Addition of tertiary pump for =' = = suitable. In order to manage freeboard levels, added risk management WET( - land application was accomplished during the time period when crop uptake of PAN had Construction of a retaining wall this structure -=fix k rn - around r 4 k_i - = 4-1 �x XKpts; = already been met. Since Hurricanes Dennis and010 y Floyd, Browns has implemented a number of Fail -safes added to pump control anel p,` _ = q _ ��}_ measures designed to minimize the potential for IN ..5 future freeboard cxceedances and over r'_�Wf application during prolonged or severe wet weather conditions. These measures include a _ - r� �_ x : water conservation, which has reduced Brown's s total annual water consumption by - � �..,- approximately 40 percent; hiring new _ � employees; enhanced training; lagoon freeboard tracking charts; and the purchase of additional' _ AFR - equiprnent to maximize utilization of our— _- s ra felds and avoid land application under =� = marginal or unsuitable conditions. Brown's - EMS, which will be ISO 14000 certified by thetr _ end of 2001, will also contribute to improved freeboard and land application management �� -- t Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports; NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and then describe the concern under the appropriate heading together with a reference to the specific record and the date of the record (i.e., inspection report dated or NOV dated ). With the exception of "discharges," which cover calendar year 2000, concerns are based on DWQ records for the calendar years beginning January 1, 1996, and ending December 31, 2000. � Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the farm intends to undertake to address the concern and a schedule for completing the measures. Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports, NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and then describe the concern under the appropriate heading together with a reference to the specific record and the date of the record (i.e., inspection report dated or NOV dated _). With the exception of "discharges," which cover calendar year 2000, concerns are based on DWQ records for the calendar years beginning January 1, 1996, and ending December 31, 2000. 'Z Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the farm intends to undertake to address the concern and a schedule for completing the measures. Facility Number and Name: Brown's 82-442, Farm #10 Description of Concern High Freeboards t 1129199 — 15" 212(00 = EPOA 217100 = 16" 2115/00 = 18" INSPECTIONS 6(10198 — 1~reeboard inadequate 1113199 — Freeboard inadequate Lagoon Levels < 19" In Out 07/27/99 — 07/31/99 09/18/99 — 10/09/99 10/23/99 -- 12131/99 01/48/00 — 01/15/00 01129100 — 01/04100 �" - t .nLx;IF='Y�' �- _ '<-`s-:.Y=. :- = �---c'1"w'`..."m'�'3''.T'- '' -,. �•'_'" i+;e'• .f..lr '•'+.1 r'' ��"' _�-"�:_ "� � f��;a��- - ''i�-'cn'`r�'f�� - y`�..'-".tivi.� - �r£i3�5'Yc'"'rx "-'-'�r :.-_mac_-_- r•t- - �r,�:� - r ;��; � High Freeboards,,' tta� rs',p • �.a..-y«°-r:�c a,- y r i-� -�"' ; - Yxc ..-tea^ .� ..."';�?r 'i ,d� -a» Response Res e p - ar .�, ,-•�.���:r ._7-n - � .•... �-• .,e- .`t„y;"�'���'�' Since Hurricanes Dennis and Floyd, Brown's has T �_ - �^ , implemented a number of measures designed w minimize the c r potential for future freeboard exceedances and over Ma, application during prolonged or severe wet weather ON conditions. These measures include water conservation,WTI ;+-r _ -a ,t which has reduced Brown's total annual water consumption,y- ,-�Yr'✓*r �?j '�� ' ',� w� � ; . ate' -y �. ^'Sr'f�� _•rx�. , 4r;x"':T.;, `"._!- . 't ,xs...x; a'.: by approximately 40 percent; hiring new employees;:. ;,,..: g��`s;y rr'ti*^ x� ,x�a�-�r�'- , �' � � � ;t.� enhanced training; lagoon freeboard tracking charts; 8nC1 the ^� . �nk�.. �`sYi + �.r.-. ^• 'c�"-�'� � --�ir. .�,' ��4; 'r-i'��-� a� �`-�^..- r � ��-r '"';r-r'��'�"•'� �" �'��V, purchase of additional equipment to maximize utilization of �'� _ • � ,�"- ��. �- •.� ; •�� i' `mss � �G- �� our sprayfields and avoid land application under marginal or unsuitable conditions. Brown's l;h1S, s;hich.vill be 15C) - -�: — 14000 certified bg the end of 2001, will also contribute to improved freeboard and land application management. a �,., r3 �s -•� 'tlp tia, „ •`�'rC..rr� r �'Fy .� `�--� ?ia _ v �� € �,a Current freeboard level on 07/ 10/01 was 4 f ' "mss: 3"�'}''a,7'; Y3`""�'',,,�, f .-_$� �. a �k r,'"�•�' ��y"�' r. • : �' �� a.�� �i'r.' a' � .o^ g'�'x ��� � tai? ': rSr'� �*`--a "�s��W`• .r?.] _ " �^�?'g..�r'� � ^r � v,s '' a s....d�'����{.�4. �� . �'�` -.asS �' %' "n�. k 5T ..s. yxl'_.1i*. s t -y�y •eL� � � �, F �°; :a.,. � � ct �"`e` � °� C" w L: 3 ,Y Rm 3-_ ?'} 'h ice''• -r .�--"' 1s t'. - mss,^. ° c'` .£ s i' •er- "a -`^" ,.�: dam• � �r`F'�rss�`."iz- � + �-:,.� - �-"�^rk � -�z:�?'- yrs - ,�'i w� �cs�..�1'#��s��y -'�^�'' f•`'_ , ,shy ��s�.� ��� � Ta .'�7Gx-�".�m��-�'�,'3""�"r_�.^�sz,....--x` �L•-�x.��-�,.�,-,..�-s��=i., {S ..xm . moi.-_��... .-�, .: s- s�2.. �_`_ ,, ., ai4". '-'-���..�' .- .xr^-u�. ?...�����+rr4r;, ',-'�F�? 2 Facility Number and Name: Brown's 82-442, Farm #10 � 'r z ��� � ,F�• ....r:�+'�f`. ..-Ei.,-., d, k,` �x....k� _.,� ..-ac„ '� .�r''�... E>l �"'` ��� � ubsurface�Drain '�^��-=�..- v-=a.-uP6. .. -_iti". t�rr•.a,�:s�'a: +�-" l .�W. Over Application Structural Issues ��Cx',+�C a y�,i '� �►=�+'-p-' 3 'x"i"._=.a Y� � a �Y;n - �q Crt pp ng�Issues "rik^P tS.: �-.'�'r � ^-r- _ir'�f_.._.�,�s�- Descri tion of Concern P ���_- � ` 4W. x R51�" !' INSPECTIONS 1 t/;/99 — Overapplication of PAN Only structural issues documented involve lift station on this facility "w9 �. -r - � f �s1�'�'X �n'c'. i - �a � �4.� -�•r �e�. �.itAF.����Yv "a .45 �3:' �'ir_y.:,y - .-k 5''� •5"�f^-� �. F � ri. .�-..n.x �:^"^ � --��" va. �y:-1. Res once" i' -' _ '�" TE Since I lurricanes Dennis aitd Flo d, BroN 's �' Many improvements made to lift p ` : �- has implemented a number of measures designed for future station on this farm, including: ��w3= r to rninimize the potential freeboard exceedances and over application ',""Y'. -e .,. ',."° W {-rya`- i , �. _ _ t k during prolonged or severe wet weather � conditions. These measures include water conservation, which has reduced Brown's total Addition of tertian}' pump for added rise: management Construction of a retaining ►� all f ����� �,ZY -- annual water consumption by approximately t0 hiring ring new employees; enhanced around this structure , - Fail safes added to pump control � f 4� _ t? IONpanel training; lagoon freeboard tracking charts; andT+ P Y"tC - 6 � y.. Y��.r}' .R'•Ai i.. L. vl;L the purchase of additional equipment to maximize utilization of ours ra fields and xu _ =� l�� R ��YK� � E'�' �r i. y... avoid land application under marginal or unsuitable conditions. Brown's EMS, which r �h z will be ISO 14000 certified b the end of 2001. Y 0. y� tom' will also contribute to improved freeboard and land application management.µg a• , ,mss, Due to excessive amounts of rainfall from �� �a. .� y �s��re,,•�". P o: hurricanes Dennis &Floyd and efforts to prevent discharges, the additional water wasapplied to the land when sail conditions wereSUMM .4 suitable. suitable. In order to manage freeboard levels, 3 x 10SN Y, land application was accom lisped during the PP P g_- time period when crop uptake of PAN' had already been met.,1 Had wrong PAN rates on irrigation records r _ _ ME � r Wv im fie �.�"` `- using 160 instead of 132-140 lbs. N/Ac. Over41 -"K '{- xss applications were after hurricane Floyd as wellOn as using the wrong rate. Very few over applications occurred on 1999-2000 winter crop. have then. TT No over applications occurred since t Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports, NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and then describe the concern under the appropriate heading together with a reference to the specific record and the date of the record {i.e., inspection report dated or NOV dated With the exception of "discharges." which cover calendar year 2000, concerns are based on DWQ records for the calendar years beginning January 1, 1996, and ending December 31, 2000- 4 Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the fame intends to undertake to address the concern and a schedule for completing the measures. 1 Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports, NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and them describe the concern under the appropriate heading together with a reference to the specific record and the date of the record (i.e_, inspection report dated or NOV dated ___). With the exception of "discharges," which cover calendar year 2000, concerns are based on DWQ records for the calendar nears beginning January 1, 1996, and ending December 31, 2000. i2 Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the faun intends to undertake to address the concern and a schedule for completing the measures.