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WQ0005233_Modification_20190903
INITIAL REVIEW Reviewer Project Number* Thornburg, Nathaniel WQ0005233 SUBMITTAL DATED: 8/20/2019 Project Contact Information Hease provide inforrration on the person to be contacted by MB Staff regarding electronic submittal, confirmation of receipt, and other issues. ...................................................................................................................................................................................................................................................................................................................................................................................................... Name * Timothy Lawrence Email Address* timothy.lawrence@usmc.mil Project Information Application Type* r New r Renewal r Annual Report Permit Type * r Wastewater Irrigation r Other Wastewater r Closed -Loop Recycle r Single -Family Residence Wastewater Irrigation Is a paper copy of the application being submitted?* r Yes r Nor N/A Permit Number WQ0005233 currently has project Applicant\Permittee * MCAS Cherry Point Facility Name * Atlantic Airfield WWTF Phone Number* 2524662754 r Modification (Major or Minor) r Additional Information r Other r High -Rate Infiltration r Reclaimed Water r Residuals r Other Please provide comments/notes on your current submittal below. This modification is being request in order to remove and replace the influent pump station. The replacement lift station will increase the influent pump station from 60 gpm to 80 gpm. This increase is required to obtain optimum scour velocities in the force main. Please attach all information required or requested for this submittal to be review here. Application Form Engineering Hans, Specifications, Calculations, Etc.) WQ0005233 Modification Submittal Package 8-19- 7.81 MB 19.pdf Upload only 1 HDF docurrent. K/Ultiple docurrents mast be combined into one HJF file. For new and modification permit applications, a paper copy may he required. If you have any questions about what is required, please contactthe reviewer or Tessa Monday. If a raper al.plication is required, be advised, applications accepted for pre -review until both the paper and elect -c -,ic o1, es nave been received. The paper copy shall include the following: o Application Farm o All relevant attachments (talcs, soils report, specs, etc.) o One full-size engineering plan set o One 11x17" engineering plan set o One extra set of specifications o Fee (if required) Mailing address: Division of Water Resources ! Division of Water Resources Non -discharge Branch I Non -Discharge Branch 1617 Mail Service Center I Att: Nathaniel Thornburg, Yh Floor, Office #942W - = Raleigh, NC 27699-1617 S12 N.5alisburySt. Forquestions or problems contact Tessa Mondayattessa.monday[lncdenr.Rov or 919.707.3560. * W By checking this box I acknowledge that I understand the application will not be accepted for pre -review until the paper copy (if required) and fee (if required) have been received by the Non -Discharge Branch. I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Signature 9c aar Submission Date 8/20/2019 UNITED STATES MARINE CORPS MARINE CORPS AIR STATION POSTAL SERVICE CENTER SM CHERRY POINT, NORTH CAROLINA 26533.0003 IN REPLY REPER TO: 5090/07102 LN August 13, 2019 North Carolina Department of Environment Quality Division of Water Resources Water Quality Permitting Section Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJECT: PERMIT MODIFICATION FOR WQ0005233 Marine Corps Air Station (MCAS) Cherry Point submits the enclosed modification package for our non -discharge system permit WQ0005233. This submittal package includes one original and one copy of all required documents and a check for the $245.00 permitting fee. An electronic copy of this application was uploaded via the Non -Discharge Branch website. The modification is being requested in order to remove and replace the influent pump station. The replacement lift station will increase the influent pump station from 60 gpm to SO gpm. This increase is required to obtain optimum scour velocities in the force main. For additional information, please do not hesitate to contact Mr. Timothy Lawrence of the Environmental Affairs Department at (252)466-2754. ZSiZncere, C. E. SCHULZ Deputy Facilities Director By direction of the Commanding Officer Enclosure: 2019 Permit Modification Package for WQ0005233 AVOLIS ENGINEERING, PA P.O. Box 15554 - New Bern_ North Carolina 28561 - 252.633.0068 - License No. C-0706 August 5, 2019 Ms. Tessa Monday Engineer Non -Discharge Permitting Unit (NDPU) NCDEQ- Division of Water Resources 1617 Main Service Center Raleigh, NC 27699-1617 RE: Replace Pump Station OLF Atlantic MCAS Cherry Point, North Carolina AE Project No. 19002 Dear Tessa: Marine Corps Air Station, Cherry Point is seeking a modification to the existing Wastewater Irrigation System Permit WQ0005233 for the facilities at Atlantic Field. Specifically, the existing influent pump station discharging to the stabilizing lagoon is in a state of disrepair and in need of replacement. It is proposed that the existing 60 GPM influent pump station be demolished and replaced with a new dual pump submersible grinder pump station rated at 80 GPM. The existing wet well and control system will be replaced in their entirety. The pump station discharges to the stabilizing lagoon via a 4-inch PVC force main which will remain. In order to obtain scour velocities in the 4-inch main, a flow rate of 80 GPM is needed. The present permitted flow rate does not obtain scour velocities. No other elements of the permitted system will be modified as a part of this work. Enclosed, please find the following for your review and approval: • Application Form WWIS06-16 (with application portions completed) • $245 Permit Fee • Existing Wastewater Permit WQ0005233 dated December 14, 2014 • Project Plans (Two Copies) • Project Specifications • Pump Station Calculations An electronic version of the application has been uploaded. - ?oAV'_ W4mitW,raa,tr - If you should have any questions regarding the proposed project or if you should need any additional information to process this request, please do not hesitate to contact the undersigned. Sincerely, J. Kevin Avolis, PE Mce-President Mr. Eric Frank Mr. Timothy Lawrence ' State of North Carolina Department of Environmental Quality Division of Water Resources 15A NCAC 02T .0500 — WASTEWATER IRRIGATION SYSTEMS Division of Water Resources INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Plans, specifications and supporting documents shall be prepared in accordance with 15A NCAC 02H .0400 (if necessary), 15A NCAC 02L .0100, 15A NCAC 02T .0100, 15A NCAC 02T .0700, Division Policies and good engineering practices. Failure to submit all required items will necessitate additional processing and review time. For more information, visit the Water Quality Permitting Section's ,ion -Discharge Permitting Unit webs General - When submitting an application to the Water Quality Permitting Section's Non -Discharge Permitting Unit, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. Unless otherwise noted the Applicant shall submit one original and two covies of the application and supporting documentation. A. Cover Letter (All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. B. Application Fee (All New and Major Modification Application Packages): ® Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ). The appropriate fee amount for new and major modification applications may be found at: Standard Review Project Fees. C. Wastewater Irrigation Systems (FORM: VMS 06-16) Application (All Application Packages): ® Submit the completed and appropriately executed Wastewater Irrigation Systems (FORM: WWIS 06-16) application. Any unauthorized content changes to this form shall result in the application package being returned. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ❑ If the Applicant Type in Item 1.2. is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. ❑ If the Applicant Type in Item 1.2. is a partnership or d/bla, enclose a copy of the certificate filed with the Register of Deeds in the county of business. ❑ The facility name in Item 11.1. shall be consistent with the facility name on the plans, specifications, agreements, etc. ® The Professional Engineer's Certification on Page 12 of the application shall be signed, sealed and dated by a North Carolina licensed Professional En ineer. ® The Applicant's Certification on Page 12 of the application shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .01 06(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ If this project is for a renewal without modification, use the Non -Discharge System Renewal (FORM: NDSR} application. D. Property Ownership Documentation (All Application Packages): z Per 15A NCAC 02T .0504(f}, the Applicant shall demonstrate they are the owner of all property containing the wastewater treatment, storage and irrigation facilities: ❑ Legal documentation of ownership (i.e., GIS, deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or ❑ Written notarized lease agreement that specifically indicates the intended use of the property and has been signed by both parties, as well as a plat or survey map. Lease agreements shall adhere to the requirements of 15A NCAC 02L_U107. ❑ Provide all agreements, easements, setback waivers, etc. that have a direct impact on the wastewater treatment, conveyance, storage and irrigation facilities. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 1 of 6 1~. Soil Evaluation (All Application Packages that include new irrigation sites): ❑ Per l 5A NCAC fl2T ,U504ib} and the Soil Scientist Evaluation Policy, submit a detailed soil evaluation that has been signed, sealed and dated by a North Carolina Licensed Soil Scientist and includes at a minimum: ❑ The report shall identify all the sitesffields with project name, location, and include a statement that the sites/fields were recommended for the proposed land application activity. ❑ Field delineated detailed soils map meeting all of the requirements of the Soil Scientist Evaluation Policy. ❑ Soil profile descriptions meeting all of the requirements of the Snit Scientist Evaluation Policy. ❑ Provide all soil boring logs performed at the site. ❑ Standard soil fertility analysis conducted no more than one year prior to permit application for each map unit in the soil map legend for the following parameters: ❑ Acidity ❑ Exchangeable sodium percentage (by calculation) ❑ Phosphorus ❑ Base saturation (by calculation) ❑ Magnesium ❑ Potassium ❑ Calcium ❑ Manganese ❑ Sodium ❑ Cation exchange capacity ❑ Percent humic matter ❑ Zinc ❑ Copper ❑ pH D Saturated hydraulic conductivity (KSAT) data that shall include at a minimum: ❑ A minimum of three KSAT tests shall be conducted in the most restrictive horizon for each soil series in the soil map. ❑ All KSAT tests shall be conducted in areas representative of the site. ❑ All KSAT tests shall be run until steady-state equilibrium has been achieved. ❑ All collected KSAT data shall be submitted, including copies of field worksheets showing all collected readings. ❑ Submit a soil profile description for each KSAT data point that shall extend at least one foot below the tested horizon. Soil evaluation recommendations shall include at a minimum: ❑ A brief summary of each map unit and its composition and identification of minor contrasting soils. ❑ Maximum irrigation precipitation rate (in/hr) for each soil/map unit within the proposed irrigation areas. ❑ Seasonal irrigation restrictions, if appropriate. ❑ Identification of areas not suitable for wastewater irrigation. ❑ Recommended geometric mean KsAT rate to be used in the water balance for each soil/map unit based upon in -situ measurement of the saturated hydraulic conductivity from the most restrictive horizon. ❑ Recommended drainage coefficient to be used in the water balance based upon comprehensive site evaluation, review of collected onsite data, minor amounts of contrasting soils and the nature of the wastewater to be applied. ❑ Recommended annual hydraulic loading rate (in/yr) for each soil/map unit within the proposed irrigation areas based upon in -situ KSAT measurements form the most restrictive soil horizon. NOTE — If the soil evaluation was performed more than one year prior to the submittal of this application package, a statement shall be included indicating that the site has not changed since the original investigation. F. Agronomist Evaluation (All Application Packages that include new irrigation sites or new crops for existing irrigation sites). ❑ Per 15A NCAC 02T .0504 i , submit an agronomist evaluation that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ Proposed nutrient uptake values for each cover crop based upon each field's dominant soil series and percent slope. ❑ Plant available nitrogen calculations for each cover crop using the designed effluent concentrations in Application Item V.1. and proposed mineralization and volatilization rates. ❑ Historical site consideration, soil binding and plant uptake of phosphorus. ❑ Seasonal irrigation restrictions, if appropriate. ❑ A clear and reproducible map showing all areas investigated and their relation to proposed fields and crops. ❑ Maintenance and management plan for all specified crops. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 2 of 6 G. Hydrogeologic Report (All Application Packages treating industrial waste or having a design flow over 25,000 GPD): ❑ Per I5A NCAC 02T ,0504(cl, the I lydroveologic Investigation and Reporting Policy, the Groundwater Modeling Fulky and the Performance and Analysis of Aquifer Slug Tests and Pumping Tests Policyr, submit a detailed hydrogeologic description that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ A hydrogeologic description to a depth of 20 feet below land surface or bedrock, whichever is less. A greater depth of investigation is required if the respective depth is used in predictive calculations. ❑ Representative borings within the irrigation areas and all proposed earthen impoundments. ❑ A description of the regional and local geology and hydrogeology. ❑ A description, based on field observations of the site, of the site topographic setting, streams, springs and other groundwater discharge features, drainage features, existing and abandoned wells, rock outcrops, and other features that may affect the movement of the contaminant plume and treated wastewater. ❑ Changes in lithology underlying the site. ❑ Depth to bedrock and occurrence of any rock outcrops. ❑ The hydraulic conductivity and transmissivity of the affected aquifer(s). ❑ Depth to the seasonal high water table (SHWT), ❑ A discussion of the relationship between the affected aquifers of the site to local and regional geologic and hydrogeologic features. ❑ A discussion of the groundwater flow regime of the site prior to operation of the proposed facility and post operation of the proposed facility focusing on the relationship of the system to groundwater receptors, groundwater discharge features, and groundwater flow media. ❑ If the SHWT is within six feet of the surface, a mounding analysis to predict the level of the SHWT after wastewater application, H. Water Balance (All Application Packages that include new or modified irrigation sites, changes in flow or changes in storage): ❑ Per 15A NCAC 02T .0504(k) and the Water Balance Calculation Policy, submit a water balance that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ At least a two-year iteration of data computation that considers precipitation into and evaporation from all open atmosphere storage impoundments, and uses a variable number of days per month. ❑ Precipitation based on the 80`t' percentile and a minimum of 30 years of observed data. ❑ Potential Evapotranspiration (PET) using the Thomthwaite method, or another approved methodology, using a minimum of 30 years of observed temperature data. ❑ Soil drainage based on the geometric mean of the in -situ KsAT tests in the most restrictive horizon and a drainage coefficient ranging from 4 to 10% (unless otherwise technically documented). D Other factors that may restrict the hydraulic loading rate when determining a water balance include: ❑ Depth to the SHWT and groundwater lateral movement that may result in groundwater mounding. ❑ Nutrient limitations and seasonal application times to ensure wastewater irrigation does not exceed agronomic rates. ❑ Crop management activities resulting in cessation of irrigation for crop removal. NOTE — Wastewater Irrigation Systems serving residential facilities shall have a minimum of 14 days of wet weather storage. I. Engineering Plans (All Application Packages): ® Per 15A NCAC 02T .0504(c)(1), submit standard size and I 1 x 17-inch plan sets that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ® Table of contents with each sheet numbered. ® A general location map with at least two geographic references and a vicinity map. ® A process and instrumentation diagram showing all flow, recyclelreturn, aeration, chemical, electrical and wasting paths. ® Plan and profile views of all treatment and storage units, including their piping, valves, and equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), as well as their dimensions and elevations. ® Details of all piping, valves, pumps, blowers, mixers, diffusers, recording devices, fencing, auxiliary power, etc. ❑ A hydraulic profile from the treatment plant headworks to the highest irrigation point. ❑ The irrigation area with an overlay of the suitable irrigation areas depicted in the Soil Evaluation. ❑ Each nozzle?emitter and their wetted area influence, and each irrigation zone labeled as it will be operated. ❑ Locations within the irrigation system of air releases, drains, control valves, highest irrigation nozzle/emitter, etc. ❑ For automated irrigation systems, provide the location and details of the precipitation/soil moisture sensor. ® Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 3 of 6 J. Specifications (All Application Packages): ® Per 45A NCAC.02T .0504Ic1(2), submit specifications that have been signed, sealed and dated by a Nrjrth.C_a_rolina livens d Professional Engineer, and shall include at a minimum: ® Table of contents with each section/page numbered. ® Detailed specifications for each treatment/storageiirrigation unit, as well as all piping, valves, equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), nozzles/emitters, precipitation/soil moisture sensor (if applicable), audible/visual high water alarms, liner material, etc. ® Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilling, compacting, fencing, seeding, etc.) ® Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.) ® Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ® Means for ensuring quality and integrity of the finished product, including leakage, pressure and liner testing. ® Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. K. Engineering Calculations (All Application Packages): ® Per 15A NCAC 02T .0504(c)(3), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ❑ Hydraulic and pollutant loading calculations for each treatment unit demonstrating how the designed effluent concentrations in Application Item V.I. were determined. ® Sizing criteria for each treatment unit and associated equipment (i.e., blowers, mixers, flow meters, pumps, etc.). ❑ Total and effective storage calculations for each storage unit. ® Friction/total dynamic head calculations and system curve analysis for each pump used. ❑ Manufacturer's information for all treatment units, pumps, blowers, mixers, diffusers, flow meters, irrigation system, etc. ® Flotation calculations for all treatment and storage units constructed partially or entirely below grade. ❑ A demonstration that the designed maximum precipitation and annual loading rates do not exceed the recommended rates. ® A demonstration that the specified auxiliary power source is capable of powering all essential treatment units. L. Site Map (All Application Packages): ® Per 15A NCAC 02T .0504(d), submit standard size and 1 I x I7-inch site maps that have been signed, sealed and dated by a North Carolina licensed Professional Engineer andlor Pfcssional Land 5urvAZ3Lgr, and shall include at a minimum: ® A scaled map of the site with topographic contour intervals not exceeding 10 feet or 25 percent of total site relief and showing all facility -related structures and fences within the wastewater treatment, storage and irrigation areas. ❑ Soil mapping units shown on all irrigation sites. ❑ The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 500 feet of all wastewater treatment, storage and irrigation sites. ❑ Delineation of the compliance and review boundaries per 15A NCAC 02L .0107 and .0108, and 15A NCAC 02T .0506 c if applicable. ❑ Setbacks as required by 15A NCAC 02T .0506. ❑ Site property boundaries within 500 feet of all wastewater treatment, storage and irrigation sites. ❑ All habitable residences or places of public assembly within 500 feet of all treatment, storage and irrigation sites. NOTE For clarity, multiple site maps of the facility with cut sheet annotations may be submitted. M. Power Reliability Plan (All Application Packages): ❑ Per 15A NCAC 02T .05050), submit documentation of power reliability that shall consist of at a minimum: ❑ An automatically activated standby power supply onsite that is capable of powering all essential treatment units under design conditions, OR Approval from the Director that the facility: ❑ Serves a private water distribution system that has automatic shut-off during power failures and has no elevated water storage tanks, ❑ Has sufficient storage capacity that no potential for overflow exists, and ❑ Can tolerate septic wastewater due to prolonged detention. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 4 of 6 N. Operation and Maintenance Plan (All Application Packages): ❑ Per 15A NCAC 02T .0507, submit an operation and maintenance (O&M) plan encompassing all wastewater treatment, storage and irrigation systems that shall include at a minimum a description of•. ❑ Operation of the wastewater treatment, storage and irrigation systems in sufficient detail to show what operations are necessary for the system to function and by whom the functions are to be conducted. ❑ Anticipated maintenance of the wastewater treatment, storage and irrigation systems. ❑ Safety measures, including restriction of access to the site and equipment. ❑ Spill prevention provisions such as response to upsets and bypasses, including how to control, contain and remediate. ❑ Contact information for plant personnel, emergency responders and regulatory agencies. NOTE - A final O&M Plan shall be submitted with the partial and/or final Engineering Certification required under 15A NCAC 02T. OI 16, however, a preliminary O&M Plan shall be submitted with each application package. 0. Residuals Management Plan (All Application Packages with new, expanding or replacement wastewater treatment systems): ❑ Per 15A NCAC 02T .0504{i) and .0508, submit a Residuals Management Plan that shall include at a minimum: ❑ A detailed explanation of how generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil/grease removal and collection are a designed unit process, submit an oil/grease disposal plan detailing how the oil/grease will be collected, handled, processed, stored and disposed. NOTE - Per 15A NCAC 02T .0505(o), a minimum of 30 days of residual storage shall be provided. NOTE - Per I5A NCAC 02T .0504W, a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program is not required at the time of this application, however, it shall be provided prior to operation of any permitted facilities herein. NOTE - If an on -site restaurant or other business with food preparation is contributing wastewater to this system, an oil/grease disposal plan shall be submitted. P. Additional Documentation: Certificate of Public Convenience and Necessity (All Application Packages for Privately -Owned Public Utilities): ❑ Per 15A NCAC 02T .0115 a l and .0504(e), provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the wastewater treatment and irrigation system, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. Existing Permit (All Modification Packages): ® Submit the most recently issued existing permit. ® Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., compliance schedules, permit description, monitoring, permit conditions, etc.). Final Environmental Document (All Application Packages using public monies or lands subject to the North Carolina Environmental Policy Act under 15 A NC AC 01 C .0100 to .04001: ❑ Per 1 A_NCAC 02T _0105(c)(4j, submit one copy of the environmental assessment and three copies of the final environmental document (Le_, Finding of No Significant Impact or Record of Decision). ❑ Include information on any mitigating factors from the Environmental Assessment that impact the design and/or construction of the wastewater treatment and irrigation system. Floodway Regulation Compliance (All Application Packages where any portion of the wastewater treatment, storage and irrigation system is located within the 100-year floodplain): ❑ Per 15A NCAC 02T .01054c)(,88 , provide written documentation from all local governing entities that the facility is in compliance with all local ordinances regarding construction or operation of wastewater treatment and/or disposal facilities within the floodplain. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 5 of 6 P. Additional Documentation (continued): ➢ Operational Agreements (All Application Packages for Home/Properry Owners' Associations and Developers of lots to be sold): ➢ Home/Property Owners' Associations ❑ Per 15A NCAC 02T .0115(c), submit the properly executed Operational Agreement (FORM.- HOA). ❑ Per 15A NCAC 02T .0115(c), submit the proposed or approved Articles of Incorporation, Declarations and By-laws. ➢ Developers of lots to be sold ❑ Per 15A NCAC 02T .0115(b), submit the properly executed Operational Agreemew (FORM, DFV), ➢ Threatened or Endangered Aquatic Species Documentation (All Application Packages): ❑ Per 15A NCAC 02T ,0105(c)(10), submit documentation from the Department's Natural Heritage Program demonstrating the presence or absence of threatened or endangered aquatic species within the boundary of the wastewater treatment, storage and irrigation facilities. ❑ If the facility directly impacts such species, this documentation shall provide information on the need for permit conditions pursuant to 15A NCAC 02B .0110. ➢ Wastewater Chemical Analysis (All Application Packages treating Industrial Waste): ❑ Per 15A NCAC 02T .0504(h), provide a complete Division certified laboratory chemical analysis of the effluent to be irrigated for the following parameters (For new facilities, an analysis from a similar facility's effluent is acceptable): ❑ Ammonia Nitrogen (NH3-N) ❑ Nitrate Nitrogen (NOj-N) ❑ Total Organic Carbon ❑ Calcium ❑ pH ❑ Total Phosphorus ❑ Chemical Oxygen Demand (COD) ❑ Phenol ❑ Total Trihalomethanes ❑ Chloride ❑ Sodium ❑ Total Volatile Organic Compounds ❑ Fecal Coliform ❑ Sodium Adsorption Ratio (SAR) ❑ Toxicity Test Parameters ❑ 5-day Biochemical Oxygen Demand (BODS) ❑ Total Dissolved Solids ❑ Magnesium ❑ Total Kjeldahl Nitrogen (TKN) THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 807-6464 By Courier/Special Delivery: 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 6 of 6 State of North Carolina Department of Environmental Quality RW Division of Water Resources 15A NCAC 02T .0500 — WASTEWATER IRRIGATION SYSTEMS Division of Wager Resources FORM: WWIS 06-16 1. APPLICANT INFORMATION: 1. Applicant's name: U.S. Marine Corps Air Station Cherry Point 2. Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ® Federal ❑ State ❑ Municipal ❑ County 3. Signature authority's name: C.E. Schulz per 15A NC AC 02.1. _010A Ub Title: Deputy Facilities Director by direction of CO 4. Applicant's mailing address: PSC Box 8006 City: Cherry Point State: NC Zip: 28533- 5. Applicant's contact information: Phone number: 2( 52) 466-3148 Email Address: Charles.e.schulzausmc.mil I1. FACILITY INFORMATION: I. Facility name: Enlisted Men's Barracks - Atlantic Field WWTn 2. Facility status: Existing 3. Facility type: Minor (<10,000 GPD or < 300 disposal acres) 4. Facility's physical address: Air Base Road City: Atlantic State: NC Zip: 28511- County: Carteret 5. Wastewater Treatment Facility Coordinates (Decimal Degrees): Latitude: Longitude: - Datum: Select Level of accuracy: Select Method of measurement: Select 6. USGS Map Name: III. CONSULTANT INFORMATION: 1. Professional Engineer: J. Kevin Avolis, PE Mailing address: P.O. Box 15564 License Number: 15738 Firm: Avolis Engineering, PA City: New Hem State: NC Zip: 28561- Phone number: �) 633-0068 Email Address: avoliseneineerinizOembarQmail.com 2. Soil Scientist: License Number: Firm: Mailing address: City: State: Zip: Phone number: Email Address: _ 3. Geologist: License Number: Mailing address: City: State: Zip: Phone number: (_ _) = Email Address: _ 4. Agronomist: Firm: Mailing address: City: State: Zip: - Phone number: (_) = Email Address: _ Firm: FORM: WWIS 06-16 Page 1 of 12 IV. GENERAL REQUIREMENTS —15A NCAC 02T .0100: 1. Application type: ❑ New ❑ Major Modification ® Minor Modification If a modification, provide the existing permit number: WQ0005233 and most recent issuance date: December 14, 2014 2. Application fee: $245 -Standard -Minor Facility - Major Mod 3. Does this project utilize public monies or lands? ❑ Yes or ® No If yes, was an Environmental Assessment required under 15A NCAC 01 C? ❑ Yes or ❑ No If yes, which final environmental document is submitted? ❑ Finding of No Significant Impact or ❑ Record of Decision Briefly describe any mitigating factors from the Environmental Assessment that may impact this facility: 4. What is the status of the following permits/certifications applicable to the subject facility? Permit/Certification Date Submitted Date Approved Permit/Certification Number Agency Reviewer Collection System fO ., 200,000 GPD Dam Safety Erosion & Sedimentation Control Plan Nationwide 12 / Section 404 Pretreatment Sewer System Stormwater Management Plan Wetlands 401 Other. 5. What is the wastewater type? ® Domestic or Industrial (See 15A NCAC L2L& O (, ) Is there a Pretreatment Program in effect? ❑ Yes or ❑ No Has a wastewater chemical analysis been submitted? ❑ Yes or ❑ No 6. Wastewater flow: 10.000 GPD Limited by: ❑ Treatment, ❑ Storage, ® Field Hydraulics, ❑ Field Agronomics or ❑ Groundwater Mounding 7. Explain how the wastewater flow was determined: ❑ 15A NCAC 02T .01 14 or ® Representative Data Has a flow reduction been approved under 15A NCAC 02T .0114(0? ❑ Yes or ® No Establishment Type Daily Design Flow' No. of Units Flow gal/ GPD gal/ GPD gal/ GPD gal/ GPD gall GPD gal/ GPD Total GPD ' See ISA NCAC 02T ,0114(b). (d), (e)(1) and (e)(2), for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A-4). FORM: WWIS 06-16 Page 2 of 12 IV. GENERAL REQUIREMENTS— 15A NCAC 02T .0100 (continued): 8. What is the nearest 100-year flood elevation to the facility? 6 feet mean sea level. Source: Survev Are any treatment, storage or irrigation facilities located within the 100-year flood plain? ❑ Yes or ® No If yes, which facilities are affected and what measures are being taken to protect them against flooding? If yes, has the Applicant submitted written documentation of compliance with § 143_ Article 21 Part 6? ❑ Yes or ❑ No 9. Has the Applicant provided documentation of the presence or absence of threatened or endangered aquatic species utilizing information provided by the Department's Natural Heritage Program? ❑ Yes or ❑ No 10. Does the facility have a proposed or existing groundwater monitoring well network? ❑ Yes or ❑ No If no, provide an explanation as to why a groundwater monitoring well network is not proposed: If yes, complete the following table (NOTE — This table may be expanded for additional wells): Well Name Status Latitude" Longitude Gradient Location Select - Select Select Select ° - Select Select Select ° - Select Select Select ° - Select Select Select ° - Select Select Select - Select Select Select - Select Select Select ° - Select Select Select ° - ° Select Select Select - Select Select ' Provide the following latitude and longitude coordinate determination information: Datum: Select Level of accuracy: Select Method of measurement: Select 11. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been submitted? ❑ Yes, [:]No or ❑NIA 12. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FORM: DEV} been submitted? ❑ Yes, []No or ❑NIA 13. If the Applicant is a Home/Property Owners' Association, has an Association Operational Agreement (FORM: HOA} been submitted? ❑ Yes, [:]No or ❑NIA 14. Demonstration of historical consideration for permit approval — 15A NCAC 02T .0120: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.65? ❑ Yes or ® No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement agreement or order'? ❑ Yes or ® No e. Has unpaid annual fees in accordance with 15A NC AC. 021 .f}1_[]5{e](;)? ❑ Yes or ® No FORM: WWIS 06-16 Page 3 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA —15A NCAC 02T .0505: 1. For the following parameters, provide the estimated influent concentrations and designed effluent concentrations as determined in the Engineering Calculations, and utilized in the Agronomic Evaluation and Groundwater Modeling (if applicable): Parameter Estimated Influent Concentration Designed Effluent Concentration (monthly average) Ammonia Nitrogen (NH3-N) mg/L mg/L Biochemical Oxygen Demand (BODS) mg1L mg/L Fecal Coliforms per 100 mL Nitrate Nitrogen (NO3-N) mg1L mg/L Nitrite Nitrogen (NOZ-N) mg/L mg/L Total Kjeldahl Nitrogen mg/L Total Nitrogen mg/L mg/L Total Phosphorus mg/L mg/L Total Suspended Solids (TSS) mg/L mg/L 2. Is flow equalization of at least 25% of the average daily flow provided? ❑ Yes or ❑ No 3. Does the treatment facility include any bypass or overflow lines? ❑ Yes or ❑ No If yes, describe what treatment units are bypassed, why this is necessary, and where the bypass discharges: 4. Are multiple pumps provided wherever pumps are used? ® Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0505(k)? 5. Check the appropriate box describing how power reliability will be provided in accordance with 15A NCAC 02T ,0505(ll: ❑ Automatically activated standby power supply onsite capable of powering all essential treatment units; or ❑ Approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks; D Has sufficient storage capacity that no potential for overflow exists; and D Can tolerate septic wastewater due to prolonged detention. 6. If the wastewater treatment system is located within the 100-year flood plain, are there water -tight seals on all treatment units or a minimum of two feet protection from the 100-year flood plain elevation? ❑ Yes, ❑ No or ❑ NiA 7. In accordance with 15A NCAC 02T .0505(o), how many days of residuals storage are provided? 8. How does the Applicant propose to prohibit public access to the wastewater treatment and storage facilities? 9. if an influent pump station is part of the proposed facility (i.e., within the wastewater treatment plant boundary), does the influent pump station meet the design criteria in 15A NCAC 02T .0305(h)? ® Yes, ❑ No, ❑ NIA — To be permitted separately, or ❑ NIA — Gravity fed 10. If septic tanks are part of the wastewater treatment facility, do the septic tanks adhere to the standards in 15A NCAC 18A .1900? ❑ Yes, ❑ No or ❑ NIA FORM: WWIS 06-16 Page 4 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA - 15A NCAC 02T .0505 (continued): 11. Provide the requested treatment unit and mechanical equipment information: a. PRELIMINARY ;' PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): Treatment Unit No. of Units Manufacturer or Material Dimensions (ft) / Spacings in(gallons) Volume Plan Sheet Reference Specification Reference Select Select Select Select Select b. SECONDARY i TERTIARY TREATMENT (i.e., biological and chemical processes to remove organics and nutrients) Treatment Unit No. of Units Manufacturer or Material Dimensions (ft} Volume (gallons) Plan Sheet Reference Specification Reference Select Select Select Select Select Select Select Select c. DISINFECTION No. of Manufacturer or Volume Plan Sheet Specification Treatment Unit Dimensions (R) Units Material(gallons) Reference Reference Select Select D If chlorination is the proposed method of disinfection, specify detention time provided: minutes (NOTE — 30 minutes minimum required), and indicate what treatment unit chlorine contact occurs: D If ultraviolet (UV) light is the proposed method of disinfection, specify the number of banks: , number of lamps per bank: and maximum disinfection capacity: GPM. d. RESIDUAL TREATMENT No. of Manufacturer or Volume Plan Sheet Specification Treatment Unit Dimensions (ft) Units Material allons Reference Reference Select Select FORM: WWIS O6-I6 Page 5 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA - 15A NCAC 02T .0505 (continued): e. PUMPS Location No. of Pumps Purpose Manufacturer 1 Type CupcityaPlan Sheet Reference Specification Reference GPM I TDH Bldg 7019 2 Influent Pumps To be Determined 80 25 CU104 3332 13.13 f BLOWERS Location No. of Blowers Units Served Manufacturer / Type Capacity (CFM) Plan Sheet Reference Specification Reference g. MIXERS Location No. of Mixers Units Served Manufacturer 1 Tyge Power (hel Plan Sheet Reference Specification Reference h. RECORDING DEVICES & RELIABILITY Device No. of Units Location Manufacturer Maximum Capacity Plan Sheet Reference Specification Reference Select Select Select Select i. EFFLUENT PUMP 1 FIELD DOSING TANK (IF APPLICABLI )- Plan Sheet Reference Specification Reference Internal dimensions (L x W x H or (p x H) ft ft ft Total volume R gallons Dosing volume ft gallons Audible & visual alarms Equipment to prevent irrigation during rain events FORM: WWIS 06-16 Page 6 of 12 VI. EARTHEN IMPOUNDMENT DESIGN CRITERIA —15A NCAC 02T .0505: IF MORE THAN ONE IMPOUNDMENT PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. What is the earthen impoundment type? Select 2. Storage Impoundment Coordinates (Decimal Degrees): Latitude: Longitude: - Datum: Select Level of accuracy: Select Method of measurement: Select 3. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ❑ No 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? ❑ Yes or ❑ No 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ❑ No If yes, what is the drainage area? ft2, and was this runoff incorporated into the water balance? ❑ Yes or ❑ No 6. If a liner is present, how will it be protected from wind driven wave action?: 7. Will the earthen impoundment water be placed directly into or in contact with GA classified groundwater? ❑ Yes or ❑ No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No 8. What is the depth to bedrock from the earthen impoundment bottom elevation? ft If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than 1 x 10'7 curls? ❑ Yes, ❑ No or ❑ NIA ly Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ❑ NIA 9. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? 10. If applicable, provide the specification page references for the liner installation and testing requirements: 11. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No 12. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: Lj Clay Top of embankment elevation: ft Unithedc Liner hydraulic conductivity: x cmis Freeboard elevation: ft Hazard class: Select Toe of slope elevation: ft Designed freeboard: ft Impoundment bottom elevation: ft Total volume: W gallons Mean seasonal high water table depth: ft Effective volume: ft, gallons Embankment slope: Effective storage time: days Top of dam water surface area: flZ Plan Sheet Reference: Freeboard elevation water surface area: ftZ Specification Section: Bottom of impoundment surface area: ft, NOTE — The effective volume shall be the volume between the two foot freeboard elevation and the: (1) pump intake pipe elevation; (2) impoundment bottom elevation or (3) mean seasonal high water table, whichever is closest to the two foot freeboard elevation. FORM: WWIS 06-16 Page 7 of 12 VII. IRRIGATION SYSTEM DESIGN CRITERIA -15A NCAC 02T .0505: 1. Provide the minimum depth to the seasonal high water table within the irrigation area: NOTE - The vertical separation between the seasonal high water table and the ground surface shall be at least one foot. 2. Are there any artificial drainage or water movement structures (e.g., surface water or groundwater) within 200 feet of the irrigation area? ❑ Yes or ❑ No If yes, were these structures addressed in the Soil Evaluation and/or Hydrogeologic Report, and are these structures to be maintained or modified? 3. Soil Evaluation recommended loading rates (NOTE - This table may be expanded for additional soil series): Soil Series Fields within Soil Series Recommended Loading Rate inlhr Recommended Loading Rate in/ r Annual 15easonal Loadin g If Seasonal, list appropriate months Select Select Select Select Select Select 4. Are the designed loading rates Iess than or equal to Soil Evaluation recommended loading rates? ❑ Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0505(n)? 5. How does the Applicant propose to prohibit public access to the irrigation system? 6. Has the irrigation system been equipped with a flow meter to accurately determine the volume of effluent applied to each field as listed in VII.8.? ❑ Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0505(tj? 7. Provide the required cover crop information and demonstrate the effluent will be applied at or below agronomic rates: Cover Crop Soil Series % Slope Nitrogen Uptake Rate lbslac• r Phosphorus Uptake Rate lbslac• r F-- a. Specify where the nitrogen and phosphorus uptake rates for each cover crop were obtained: b. Proposed nitrogen mineralization rate: c. Proposed nitrogen volatilization rate: d. Minimum irrigation area from the Agronomist Evaluation's nitrogen balance: ft, e. Minimum irrigation area from the Agronomist Evaluation's phosphorus balance: ft2 f. Minimum irrigation area from the water balance: W FORM: WWIS 06-16 Page 8 of 12 VII. IRRIGATION SYSTEM DESIGN CRITERIA —15A NCAC 02T .0505 (continued): 8. Field Information (NOTE — This table may be expanded for additional fields): Field Area (acres) Dominant Soil Series Designed Loading Rate in/hr Designed Loading Rate in/ r Latitude' Longitude , Waterbody StreamIndex No. Classification 0 0 o Q P O o p o Q n O 4 C O p O O O O n Q o q O Total ' Provide the following latitude and longitude coordinate determination information: Datum: Select Level of accuracy: Select Method of measurement: Select b For assistance determining the waterbody stream index number and its associated classification, instructions may be downloaded at: http!YdeQ_nc.izoviabout"divisions.1water-resources'nlanniin"lassificalion-siandardsiclass iFicalions Spray Irrigation Design Elements Drip Irrigation Design Elements Nozzle wetted diameter: ft Emitter wetted area: ll Nozzle wetted area: ft, Distance between laterals: ft Nozzle capacity: GPM Distance between emitters: ft Nozzle manufacturer/model: I Emitter capacity: GPH Elevation of highest nozzle: ft Emitter manufacturer/model: ! Specification Section: Elevation of highest emitter: ft Specification Section: FORM: WWIS 06-16 Page 9 of 12 VIII. SETBACKS — 15A NCAC 02T .0506: 1. Does the project comply with all setbacks found in the river basin rules (15A NCAC 0213.0200}? ® Yes or ❑ No If no, list non -compliant setbacks: 2. Have any setback waivers been obtained in order to comply with 15A NCAC 02T .506(a) and .0506(b}? ❑ Yes or ❑ No If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No 3. Provide the minimum field observed distances (ft) for each setback parameter to the irrigation system and treatment/storage units (NOTE — Distances greater than 500 feet may be marked N.'A): Setback Parameter Irrigation System Treatment / StoraUe Unit Any habitable residence or place of assembly under separate ownership or not to be maintained as pan of the pEoject site Any habitable residence or place of assembly owned by the Permittee to be maintained as part of the project site Any private or public water supply source Surface waters (streams — intermittent and perennial, perennial waterbodies, and wetlands) Groundwater lowering ditches (where the bottom of the ditch intersects the SHWT) Subsurface groundwater lowering drainage systems Surface water diversions (ephemeral streams, waterways, ditches) Any well with exception of monitoring wells Any property line Top of slope of embankments or cuts of two feet or more in vertical height Any water line from a disposal system Any swimming pool Public right of way Nitrification field Any building foundation or basement Impounded public water supplies Public shallow groundwater supply (less than 50 feet deep) 4. Does the Applicant intend on complying with 15A NCAC 02T .0506(c) in order to have reduced irrigation setbacks to property lines? ❑ Yes or ❑ No If yes, complete the following table by providing the required concentrations as determined in the Engineering Calculations: Estimated Influent Designed Effluent Designed Effluent Parameter Concentration Concentration Concentration imonthly average)__(daily maximum Ammonia Nitrogen (NH3-N) mg/L mg/L mg/L Biochemical Oxygen Demand (BOD3) mg/L mg/L mg/L Fecal Coliforms per 100 mL per 100 mL Total Suspended Solids (TSS) mg/L mg/L mg/L Turbidity NTU FORM: WWIS 06-16 Page 10 of 12 IX. COASTAL WASTE TREATMENT DISPOSAL REQUIREMENTS -15A NCAC 02H .0400: 1. Is this facility located in a Coastal Arenas defined per 15A NCAC 02H ,0403? [-]Yes or ❑ No For assistance determining if the facility is located within the Coastal Area, a reference map may be downloaded at: Coastal Areas Boundary. 2. Is this an Interim Treatment and Disposal Facility per 15A NCAC 02H .0404(g ? [:]Yes or ❑ No NOTE - Interim facilities do not include County and Municipal area -wide collection and treatment systems. 1F ANSWERED YES TO ITEMS IX I. AND IX.2., THEN COMPLETE ITEMS IX.3. THROUGH U{.17. 3. Is equalization of at least 25% of the average daily flow provided? ❑ Yes or ❑ No 4. How will noise and odor be controlled? 5. Is an automatically activated standby power source provided? ❑ Yes or ❑ No 6. Are all essential treatment units provided in duplicate? ❑ Yes or ❑ No NOTE - Per 15A NCAC 02T .0103(16), essential treatment units are defined as any unit associated with the wastewater treatment process whose loss would likely render the facility incapable of meeting the required performance criteria, including aeration units or other main treatment units, clarification equipment, filters, disinfection equipment, pumps and blowers. 7. Are the disposal units (i.e., irrigation fields) provided in duplicate (e.g., more than one field)? ❑ Yes or ❑ No 8. Is there an impounded public surface water supply within 500 feet of the wetted area? ❑ Yes or ❑ No 9. Is there a public shallow groundwater supply (less than 50 feet deep) within 500 feet of the wetted area? ❑ Yes or ❑ No 10. Is there a private groundwater supply within 100 feet of the wetted area? ❑ Yes or ❑ No IL Are there any SA classified waters within 100 feet of the wetted area? ❑ Yes or ❑ No 12. Are there any non -SA classified waters within 50 feet of the wetted area? ❑ Yes or ❑ No 13. Are there any surface water diversions (i.e., drainage ditches) within 25 feet of the wetted area? ❑ Yes or ❑ No 14. Per the requirements in 15A NCAC 02H .0404(gX7x, how much green area is provided? ft2 15, Is the green area clearly delineated on the plans? ❑ Yes or ❑ No 16. Is the Mray wetted area within 200 feet of any adjoining properties? ❑ Yes, ❑ No or ❑ NIA (i.e., drip irrigation) 17. Does the designed annual loading rate exceed 91 inches? ❑ Yes or ❑ No FORM: WW1S 06-16 Page i l of 12 Professional Engineer's Certification: I, J. Kevin Avolis PE attest that this application for (Professional Engineer's name from Application Item III.1.) Influent Pump Station 7022, Enlisted Men's Barracks, Atlantic Airfield WWTP (Facility name from Application Item II.I.) has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions, as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE — In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: �0�CARp/11/r �' ,••ASS •O 9 _� At 7a API ��•' �.: OkN 1C, P``��`` I111ttt111%% Applicant's Certification per 15A NCAC„02T 0106(bl: I, CE Schulz, Deputy Facilities Director by direction of Camtartding attest that this application for Officer (Signature Authority's name & title from Application Item I.3.) Influent Pump Station 7022, Enlisted Men's Barracks, Atlantic Airfield WWTP (Facility name from Application Item II.1.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees per 15A NCAC 02T .0105(e1. NOTE — In accordance with Genera representation, or certificat' in any exceed $10,000 as well asfifvil penal) Signature: Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, ipplicatA package shall be guilty of a Class 2 misdemeanor, which may include a fine not to up t 25,000 r violation. Date: 2 FORM: WWIS 06-16 Page 12 of 12 Pat McCrory Govew AV.A NA WAR North Carolina Department of Environment and Natural Resources December 14, 2014 Mr. George Radford — Enviroltmeatal Affairs Officer US MCAS Cherry Point Environmental Affairs PSC Box 8006 CherryPoint, NC 28533-0006 Dear Mr. Radford: John E. Sitvalla, III Secretary Subject: Permit No. WQ00D5233 Enlisted Men's Barracks —Atlantic Airfield WWTF Wastewater Irrigat m System Carteret County In accordance with your permit major modification request received September 9, 2014, we are forwarding herewith Permit No. WQ0005233 dated December 14, 2014, to US MCAS Cherry Point for the eoomptaal approval of the subject wastewater treatment and irrigation facilities. This permit shall be effective from the date of issuance until July 31, 2019, shall void Permit No. WQ0005233 issued August 1, 2014, and shall be subject to the conditions and limimtions as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. For your ranvenience, cetstomb!zd electronic copies of your facility's NDMR and NDAR-1 reporting forms are available for download at Please note the following permit conditions are new since the last permit Issuance: D Condition 1.2 and Attachment B: Prior to placing Field 03 in Allachment B into opemdon, the Permittee shall apply for a modification of the permit. If any parts, requirements or limitations contained in this permit ate unacceptable, the Pcrmince has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Adadmistranve Hearings At 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. Norft�teduye Pem*ft UrA P170r0: 1817 Mid Sefvlao Center. RsWD4 Nona C 2is44-ia17 919�07�i6: t Ietmrnet M "QW0ftftV 1 AfMa.A'. AM Faelf+ff- wa fn pW oo NVOa pep„ Mr. George Redford December 14, 2014 Page 7 of 2 If you need additional information concerning this permit, please contact Troy Doby at (919) 807-6336 or troy.doby@ncdenr.gov. Sincerely, r ��r ome5 !�. Reeder, Dtrectar Division of Water Resources cc: Carteret County Health Department (Electronic Copy) Wilmington Regional Office, Water Quality Regional Operations Section (Electrmaic Copy) Timothy O. Lawrence, PE (tirnothy.lawmnce@usmc.mii) (Electronic Copy) Beth Buffington, Public Water Supply Section — Protection and Enforcement Branch (Electronic Copy) Central Files Digital Permit Archive (Electronic Copy) NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONNUM AND NATURAL REBoURCF.g RALEIGH WASTEWATER DMIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable haws. Rules and Regulations PERMISSION IS HEREBY GRANTED TO US MCAS Cherry Point Carteret County FOR THE conceptual approval of a 1,825,000 gallons per year wastewater treatment and irrigation facility consisting of one (1) 60 gallon per minute (GPM) influent pump station with dual pumps and high water alarm system; one (1) primary stabilization lagoon; one (1) 46%000-gallon polishing and storage pond, one (1) chlorine (tablet) contact chamber, dual (2) irrigation pumps with flow measuring and recording equipment; two (2) 0.50 acre spray irrigation fields; and aLl associated valves, piping, and appurtenances to treat wastewater generated from the Enlisted Men's Barracks (Atlantic WWiTP) to serve Enlisted Meds Barracks — Atlantic Airfield WWTF, with no discharge of wastes to surface waters, pursuant to the application received September 9, 2014, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective ftom the date of issuance until July 31, 2019, shall void Permit No. WQ0005233 issued August 1, 2014, and shell be subject to the following specified conditions and limitations: •1 11IM 1. No laier than six months prior to the expiration of this permit, the Permtttee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule I SA NCAC 02T .0105(d) requires an updated site trap to be submitted with the permit renewal application. 2. Thirty calendar days prior to placing Field 03 in Attachment B in operation, the Permifte shall submit signed and scaled plans of the sprayfield design prepared by a Professional Engineer detailing the wetted area and verifying all materials in Field 03 that could interfere with its proper operation (e.g„ building foundations, sewers, and other debris above and below ground) have been roved. This report shall be submitted to the Division of Water Resources, Water Quality Permitting section, Non -Discharge Permitting Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617. WQD005233 Version 4.1 Shell VeraioA 141027 Page 1 of 9 IL 1. The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due: to improper operation and maintenetice, or failure of the irrigation areas to adequately usirnilde the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. All wells constructed for purposea of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C ,0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent quality shall not exceed the limitations specified in Attachment A. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. 6. A usable green area shall be maintained for effluent disposal. The gretm area shall have the capability of accommodating the facility's average daily flow without exceeding the green area loading rates. As defined in ISA NCAC 02H .0404(g)(7), a "green area" is an area suitable for waste disposal, either in its natural state or which has been modified by planting a vegetative cover of grasses or low growing shrubbery. 7. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1993; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 1 SA NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. S. In accordance with ISA NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. 9. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 10. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). t 1. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittec and owns land within the compliance boundary shall execute and file with the Carteret County Register of Deeds an easement rutming with the Iand containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0 107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. WQ0005233 Version 4.1 Shet1 Version 141027 Page 2 of 8 12. The facilities permitted herein shall be constructed according to the following setbacks: e. The setbacks for irrigation sites permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 11. Any tlatrltaUtc resMence or place of public assembly owned by the Permittee: 200 iii. Any private or public water supply source: Wo iv. Surface waters: 100 v. Groundwater lowering ditches: 100 vi. Surface water diversions: 25 vii. Any well with exception of monitoring wells: 100 viii.Any property line: 150 ix. Top of slope of embankments or cuts of two feet or more in vertical height: 15 x. Any water line from a disposal system: 10 xi. Subsurface groundwater lowering drainage systems: 100 xii, Any swimming pool: 100 xiii. Public right of way: 50 xiv. Nitrification field: 20 xv. Any building foundation or basement: 15 xvi. Impounded public water supplies: 500 xvii. Public shallow groundwater supply: 500 b. The setbacks for storage and treatment units permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii, Any private or public water supply source: 100 in. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property Ime: 50 I . rite facilities shall be property maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507, which at s minimum shall include operational functions, maintenance schedules, safety measures and it spill response plan. 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC OBG .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC OBG .0200, and shall comply with all other conditions specified in the previously cited rules. 3. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. WQ0005233 Version 4.1 Shell Version I41027 Page 3 of 3 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 6. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the ftility for a period of no less than five years, and shall be made available to the Division upon request. 7. Only effluent from Enlisted Men's 13arracks — Atlantic Airfield WWTF shall be irrigated on the sites listed in Attachment B. 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 9, Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. 10. The rwWuab generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittec shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. 11. Diversion or bypassing of untreated or partially treated wastewater from: the treatment facilities is prohibited. 12, Freeboard in the stabilization lagoon and the polishing and storage pond shall not be less than two feet at any time. 13. A gauge to monitor waste levels in the stabilization lagoon and the polishing and storage pored shall be provided. This gauge shall have readily visible permanent markfaga, at inch or tenth -of -a -foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. 14. A protective vegetative cover shall be established and maintained on aU earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. IV. T 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per l5A NCAC 02H .0900, a Division certified laboratory shall conduct all laboratory analyses for the requited effluent, groundwater or surface water parameters. 3. Flow through the treatment facillry shall be continuously monitored, and daily average flow values shall be reported on Form NDMK Flow may be estimated from water use records, provided the Permittee's water use is metered. Daily average flow values shall be calculated by dividing the monthly metered water usage by the number of days in the month. 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. WQ0005233 Version 4.1 Shell Version 141027 Page 4 of 8 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, time records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated, c. Site irrigated; d, l.engtb of time site is Irrigated: e. Continuous weekly, monthly, and Year-to-date hydraulic (lncheslaerc) loadings; f. Weather conditions; and g. Maintenance of cover crops. 6. Freeboard (Le., waste level to the lowest embankment elevation) in the stabilization lagoon and the polishing and storage pond shall be measured to the nearest inch or tenth of a foot, and recorded weeldy. Weekly freeboard records shall be maintained at rho facility for a period of no Ices than five, years, and shall be made available to the Division upon request. 7. Three copies of all monitoring data (as specified in Conditions IV.3. and IVA.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occ =cd during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address-. Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 8. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be trade available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. 9. A maintarartce log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date and results of power interruption testing on alternate power supply, b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, tasting, inspections and cleanings, etc.). 1 U. Monitoring wells shall be sampled after construction and within 3 months prior to initiating non - discharge disposal operations. Monitoring wells &hall be sampled thereafter at the frequencies and for the parameters specified in Attacbrnent C. All mantdnsc. well constnuction forms, wgIJ,abandonment forms_ and_monitooing data sfq;li_rcfcr to the permit pumber and the well nomenc turn as RMddcd In Aqmhmsm C. WQ0005233 veman 4.1 Shall Vera{on 141027 page 5 of a 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (OW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one OW 59a ceRification form shall be submitted with each Set of sampling results. All information shall be submitted to the following addtoss; Division of water Resources Information Processing Unit 1617 Mail Service Canter Raleigh, North Carolina 27699-1617 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a. minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper IPH 13. Noncompliance Notification; The Perroittee shall report by telephone to the Wilmington Regional Office, telephone. number (910) 796-7215, as soots ag—Mgdl c. but in no case more than 24 hours, or on the next working day following the occurrence or fast knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the Ireatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure. resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, immirmt failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (900) 662-7956, (900) 958-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file it written report in Ietter farm within five days following fuel knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. V. INSPECTIONB 1. The Permittec shall provide adequate inspection and maintenance to ensure proper operation of the wastewater trcatznent and irrigation facilities. W00005233 Version 4.1 Shell Version 141027 Page 6 of 8 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Periniffm shall maintain thia inapmdon log for a period or five years from the date of the inspection, and this log shall be made available in the Division upon request 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. 1. Failure to comply with the conditions and limitations contained herein may subject the Permitter to an enforcement action by the Division in accordance with North Carolina Genomt Statutes 143- 215.6A to I43-215.6C. 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications. and other supporting documentation. 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting docurnentaaion. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittm from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by odwiurisdictional government agencies (e.g.. local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02H .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. S. in the event the permitted facilities change ownership or the Perntittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division foams, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Perrnittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. 7. The Permitteo shalt maintain this permit until all permitted facilities herein arc properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to I M NCAC 02T .01050). 2. This permit is subject to revocation or unilateral modification upon 60-day notice from the Division Director, in whole or part for the requirements listed it} 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Pen nittee exemplifies any of the criteria in I SA NCAC 02T .0120(b). WQ0003233 Version 4.1 SheU Version I41027 Page. 7 of 9 10. ?he Permitter shall pay the snnual fee within 30 days d= bring billed by the Division. Failurc to pay the annual fee accma figly shall be cause far the Division to revolve this permit pmsumlt to 15A NCAC 02T .0105(cX3). Permit issued this the 14th day of December, 2914 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION yrof er, Director M�hion of Water Resources By Authority of the Environmental Management Commission Permit Number WQDQDM33 WQOQDS233 Version 4.1 Shell Version 141027 Pegs 9 of 8 � § & pq § � � 2 2� ■ § ■� ■ m� m m m n■ ■ k� 2 ■ � ■ K all 8 § ■� ■ � w � & « £ � _ 0 � k � / � � ■ ■ 2 «_ f � � � } � $ � 2� �§ � $�■ �§ 2� 2 �7 2 � - - �&& % =Ww » w d a Aq v V O G C G I I I w zy o c o r V'1 Yl h U U, Rai A► G+ Q i+ � ci � d � a a N V E a v .Q � a 0 a ry v x x x x x x x e INS a � n iy �c G� y V U Z) am'+ Hqp E Final Submittal BASIS OF DESIGN Replace Pump Station 7022, OLF Atlantic Marine Corps Air Station Cherry Point, North Carolina Contract No. N40085-17-D-0008 Project WO# 6895127 Prepared by: Avolis Engineering, P.A. P.O. Box 15564 New Bern, NC 28561 (252)633-0068 Office (252)633-6507 Fax License No. C-0706 August 1, 2019 TABLE OF CONTENTS Replace Pump Station 7022, OLF Atlantic Marine Corps Air Station Cherry Point, North Carolina Contract No. N40085-17-D-0008 Project WO# 6895127 I. EXISTING CONDITIONS ............ ................................................................................ 1 11. PROPOSED CONSTRUCTION .................................................................................... I 111. PROJECT PERMITS ................................. ..................................................................... 1 IV. ELECTRICAL BASIS OF DESIGN ................................................................................................ 1 V. ASBESTOS AND LEAD PAINT INSPECTIONS ................. VI. PRELIMINARY COST OPINION ......................................... APPENDICES Appendix A Pump Sizing Calculations Basis of Design Replace Pump Station 7022, OLF Atlantic MCAS Cherry Point, North Carolina .......3 .......... I ..................................... 19 Project WO# 6697171 EXISTING CONDITIONS Existing Pump Station 7022 is located at OLF Atlantic. The pump station serves the existing barracks and operational buildings in a portion of OLF Atlantic. The pump station discharges untreated domestic sewer to an existing storage lagoon. Sewage effluent is spray applied on a disposal field located approximately 900 feet from the pump station. The pump station is in a dilapidated condition and is proposed to be rehabilitated. Specifically, it is proposed that the existing pump and control system as well as the pump house be removed. The existing wet well will also be replaced. A new wet well, new submersible grinder pumps, a control panel and a fenced enclosure will be constructed. The pump station will be connected to the existing 4-inch force main adjacent to the lift station. New electrical service will be provided to the pump station. A remote alarm panel will be provided II. PROPOSED CONSTRUCTION It is proposed that the following items of work be completed: 1. Install and maintain sewer bypass system to keep facilities served operational during construction. 2. Demolish existing pump station including wet well. 3. Install new wet well, new pumps and controls. 4. Install new electrical service. 5. Install fenced enclosure. III. PROJECT PERMITS A Public Sewer Permit modification is required to be secured since the permitted pump performance criteria is being changed. The pump flow rate is being increased to obtain a scour velocity in the 2-inch force main. No other permits are deemed necessary to complete this project. IV. ELECTRICAL BASIS OF DESIGN 1.0 REFERENCE DOCUMENTS General Electrical Design Criteria A. ANSI C2, National Electrical Safety Code. B. ANSI C37.47, Distribution Fuse Disconnecting switches, Fuse Supports and Current Limiting. C. ANSI C84.1, Electric Power Systems and Equipment - Voltage Ratings. Basis of Design Replace Pump Station 7022, OLF Atlantic WAS Cherry Point, North Carolina Project WO# 6895127 Page 1 D. NFPA 70, National Electrical Code (NEC). E. UFC 3-501-03N Electrical Engineering Preliminary Considerations and associated, referenced UFCs 2.0 INTERIOR DISTRIBUTION SYSTEMS A. The electrical characteristics for this project are 120/208V, 3 Phase, 4 Wire. A 60 amp, 208/120 voly, 3 phase 4 wire, main panel at the pump station will be provided, supplied from the main distribution panel in building 7019. B. A breakdown of the affected loads is as follows: Lighting 0.1 kVA Receptacles................................................................. 0.1 kVA Pumps (2 @ 3 HP each) ............................................. 2.6 kVA Total Connected Load .................................................. 2.8 kVA C. All wiring shall be run in conduit. Conduit shall be electrical metallic tubing, galvanized rigid steel conduit, or intermediate metal conduit. Electrical metallic tubing will be allowed in dry locations only. Electrical metallic tubing shall not be installed in concrete. D. Conductors shall be thermoplastic insulated with type THWN, THW or XHHW insulations. All conductors shall be specified as copper. Aluminum conductors will not be allowed. E. The pertinent standards of design used for this project will include compliance with the current edition of the National Electrical Code, Unified Facilities Criteria (UFC) Manuals, and requirements defined in the applicable DOD Design Manuals. Specific pertinent design standards shall be as follows: 1. Voltage drop will be kept to less than 3.0% between the main distribution panel and the pump station panel board. 2. Lighting fixtures will be based on the NAVFAC plates wherever possible. Some specialty fixtures will be detailed individually. All fixture plates will be shown on the drawings. 3. Motors shall be provided with motor disconnect switches. Motor control features will be coordinated with the pump system design. F. Receptacles will be weatherproof GFI type, 20 amp, 125 V grounding type except for circuits with a single receptacle will be fully rated 20A. G. The project requires special consideration for the following special systems: No special systems work is required. H. The existing exterior primary distribution system is not affected by this energy reduction rehabilitation project. I. A lighting layout is indicated on the drawing(s) accompanying this submittal. Basis of Design Replace Pump Station 7022, OLF Atlantic MCAS Cherry Point, North Carolina Project WO# 6895127 Page 2 V. ASBESTOS AND LEAD PAINT INSPECTIONS See following reports: Basis of Design Replace Pump Station 7022, OLF Atlantic MCAS Cherry Point, North Carolina Project WO# 6895127 Page 3 bestos Survey I B7022 MCOLF Atlantic Atlantic NC, 28511 Report Prepared By: Christopher B. Walker The Walker Group Architecture, Inc April 5th, 2019 WGA Project No.—1913.7022 W A I K E R +GROUP AR[NIIEITURI: incorporated Asbestos Survey MCAS Cherry Point — B7022 Project Information The Walker Group Architecture, Inc. was contracted by Avolis Engineering to conduct an asbestos sampling survey at Building 7022 in MCOLF Atlantic. The specified building for inspection is under contract for demolition. An asbestos survey has been requested prior to disturbance of any potential asbestos containing materials (ACM). The building consists of: a. B7022 is an existing pump house. The building is constructed of brick and cmu masonry cavity walls, a concrete roof structure and floor slab, and a built up roof system. Scope of Services A. The survey was performed on March 28th, 2019, by Christopher B. Walker (NC Accredited Inspector #12878, expires January 31, 2020). The sampling was conducted in general accordance with the U.S. Environmental Protection Agency (EPA) requirements as defined in the asbestos Hazards Emergency Response Act (40 CFR Part 763) guidelines (AHERA) and in general accordance with the North Carolina Health Hazards Control Unit (NCHHCU). B. The survey was conducted to identify the presence of asbestos containing materials (ACM) prior to repairs to the building. C. The building was assessed to determine homogenous areas (groups of materials appearing to have been installed in the same general time period and uniform in color and texture). D. As per AHERA, sufficient samples were collected from random locations of each homogenous area, with the number of samples based on the following criteria: a. Thermal Insulation Materials (piping, breeching, boiler insulation, etc.) — A minimum of (3) samples are required. Patch areas (less than 6 square or liner feet) may have (2) sample collected. b. Surfacing Materials (plaster, fireproofing, etc.) — A minimum of (7) samples are to be taken for areas greater than 5,000 square feet, five (5) samples for areas greater than 1,000 square feet, but less than 5,000 square feet, three (3) samples for areas less than 1,000 square feet, two (2) samples for patching materials. c. Miscellaneous Materials (flooring, adhesives, roofing, wallboard, etc.) —A minimum of (2) samples are required. If any one sample of a material from a homogenous area is found to be positive, then that material is considered positive, regardless of results of other samples of that material, within that area. Asbestos Survey WAS Cherry Point — BM2 Findings A. Laboratory Results Material Material Type Location Friability Laboratory Result Approx.Quantit Built Up Roof Misc Roof NF Non -Detected N/A Roof Flashing at Roof Hatch Misc. Roof NF Non -Detected N/A Notes: TSI-Thermal Systems Insulation Surface -Surfacing Material Misc.- Miscellaneous Material F-Friable NF-Non-Friable Based on the sample lab analysis none of the materials sampled were found to be Asbestos Containing Materials. Disposal A. In accordance with the NCHHCU regulations, asbestos containing materials (ACM) waste should be taken to an approved landfill. All demolition/renovation work must be performed in accordance with NESHAP asbestos regulations, 40CFR61, Subpart M, and OSHA Regulations 29 CFR 1926.1101. Any disturbance should be conducted in accordance with federal, state, and local regulations. Recommendations A. Any demolition/renovation work in which ACM is disturbed must be in compliance with, EPA, OSHA and the state of North Carolina regulations. Abatement work shall be conducted by NC Accredited asbestos workers under the supervision of a NC accredited asbestos supervisor. The contractor conducting asbestos abatement activities must notify the North Carolina Department of Health and Human Services (HHS) ten (10) days prior to the disturbance of ACM if it is friable and greater than or equal to 160 square feet, 260 linear feet or 35 cubic feet. B. If additional suspect materials are discovered during demolitionlrenovation, they should be classified presumed to be asbestos -containing until sampling by a state of North Carolina licensed Asbestos Building Inspector personnel and analysis by a NVLAP-Accredited and state of North Carolina licensed laboratory can be performed. See attached for Accreditations, Asbestos Lab Results and Chain of Custody Asbestos Survey WAS Cherry Point — B7022 If further information is required, please contact me at 1-252-636-8778 Report Prepared by: Christopher B. Walker North Carolina Asbestos Inspector Accreditation# 12878 The Walker Group Architecture, Inc. PO Box 541 New Bern, NC 28560 Asbestos Survey WAS cherry Point — B7022 �� ra NC DEPARTMENT OF ROY COOPER • Governor : HEALTH AND MANDY COHEN, MD, MPH . Secretary HUMAN SERVICES DANNY STALEY . Director, Division of Public Health January 28, 2019 Christopher B Walker 103 Conner Grant Rd New Bern, NC 28562 Dear Mr. Walker: Based upon the review of your accreditation application, the Health Hazards Control Unit (HHCU) has determined that you have fulfilled the requirements and are eligible for asbestos accreditation as a(a) INSPECTOR. Your assigned North Carolina accreditation number is 12878, which is reflected on your enclosed North Carolina Accreditation card. Please be sure to take this card with you to any asbestos work site where you are employed. The State requires that all persons conducting asbestos abatement or asbestos management activities be accredited and have their identification Card on site. Your North Carolina Inspector accreditation will expire on JANUARY 31, 2020. It is NOT the policy of the HHCU to issue renewal notices. If you wish to continue working as a(n) Inspector after this expiration date, you must successfully complete the required training and submit a completed application to this office prior to January 31, 2020, If you should continue to perform asbestos management activities as a(n) Inspector without a valid North Carolina accreditation, you will be in violation of State regulations and may be cited for noncompliance. Enclosure Sincerely, Ed Norman Program Manager Health Hazards Control Unit NC DEPARTMENT OF HEALTH AND HUMAN SERVICES DIVISION OF PUBLIC HEALTH LOCATION: 5505 Six Forks Rand, Su3dirtq 1, RaWok NC 27609 MAKING ADDRESS; 1912 Mar Service Censer, Raleigh, NC 27699.1912 vmWxcdtare.gwv TEL: 919-707.5950 . FAk 91"70AMB AN EQUAL OPPORTUNITY !AFFIRMATIVE ACTION EMPLOYER Asbestos Survey WAS Cherry Point — B7022 Asbestos Survey MCAS Chevy Point — B7022 EMSL Analytical, Inc. 706 Gratin Street Kernel NC 27284 TeUFax: (336) 992-1025 1 (336) 992-4175 http:/twww.EMSL.com / greensborolab@emsl.com Attention: Chris Walker The Walker Group Architecture PO Box 541 New Bern, NC 28563 Project: Bldg 7022 EMSL Order: 021902127 Customer ID: WALK85 Customer PO: Project ID: Phone: (252)636-8778 Fax: (252) 636-8992 Received Date: 04/01/2019 12:00 PM Analysis Date: 04/03/2019 Collected Date: 03/28/2019 Test Report: Asbestos Analysis of Bulk Materials via EPA 600IR-931116 Method using Polarized Light Microscopy Non -Asbestos Asbestos Sample Description Appearance % Fibrous °/. Non -Fibrous % Type 01 Built Up Roof Black 5% Cellulose 94% Non -fibrous (Other) None Detected Fibrous 1 % Synthetic 021902127-0001 Heterogeneous <1%Glass 02 Built Up Roof Black 2% Cellulose 95% Non -fibrous (Other) None Detected Fibrous 3% Synthetic 021902127-0002 Homogeneous 03 Roof Flashing at Roof Black 5% Cellulose 94% Non -fibrous (Other) None Detected Hatch Fibrous 1 % Synthetic 021902127-0003 Heterogeneous <1 % Glass 04 Roof Flashing at Roof Black 2% Cellulose 95% Non -fibrous (Other) None Detected Hatch Fibrous 3% Synthetic 021902127.0004 Homogeneous Analyst(s) Nicole Shutts (2) Scott Combs (2) Stephen Bennett, Laboratory Manager or Other Approved Signatory EMSL maintains liability limited to cost of analysis. The above analyses were performed in general compliance with Appendix E to Subpart E of 40 CFR (previously EPA 60OW-82-020 "Interim Method"), but augmented with procedures outlined in the 1993 (Trial") version of the method. This report relates only to the samples reported above, and may not be reproduced, except in full, without written approval by EMSL. EMSL bears no responsibility for sample collection activities or analytical method limitations . Interpretation and use of test results are the responsibility of the client. All samples received in acceptable condition unless otherwise noted. This report must not be used by the client to claim product certil'ication, approval, or endorsement by NVLAP, NIST or any agency of the federal government. EMSL recommends gravimetric reduction for all non -friable organically bound materials prior to analysis. Estimation of uncertainty is available on request. Samples analyzed by EMSLAnalytical, Inc. Kemersville, NC NVLAP Lab Code 102104-0, CA ELAP 2689, Virginia 3333-000228, west Virginia LT000321 J Initial report from: 04/03/2019 16:34:27 ASB PLM 0008 0001 - 1.78 Printed: 4/3/2019 4:34 PM Page 1 of 1 Order2D: 021902127 Asbestos Chain of Custody EMSL Order Nu er (can Only): EMSL ANALYTICAL. INC 706 GRALIN STREET KERNERSVIL LE NC 27284 PHONE- 336-992-1025 FAX-336-992-4175 Company: Walker Group Architecture EMSL-Bill to: ® Same ❑ Different If Bill to is Different note instructions in Comments" Third Party Billing requires written authorization from third party Street_ : 409C Broad St City: New Bern State/Province: NC Zi !Postal Code: 28560 Country: US Report To (Name): Chris Walker Fax M 252-636-8992 Telephone M 252-636-8778 Project Name/Number: Bldg 7022 _ Email Address:_ chris arc.com Please Provide Results: Fax _ _ Email Purchase Order: U.S. State Samples Taken: NC Turnaround Time AT Options* — Please Check 3 Hours 6 Hours 24 Hrs 48 Hm 110 3 Days 4 Days I El 5 Days I El 10 Days 'For TEM Air 3 hours16 hours, please call ahead to schedule. *There is a premium charge for 3 Hour TEM AHERA or EPA Level 11 TAT You will be asked to sign an authorization form for this service. Analysis oorwWedin accordance with EMSL's Tenns and Conditions located in the Anal ical Price Guide. PCM - Air ❑ NIOSH 7400 ❑ w/ OSHA 8hr. TWA TEM - Air ❑ AHERA 40 CFR, Part 763 ❑ NIOSH 7402 ❑ EPA Level II ❑ ISO 10312 TEM- Dust ❑ Microvac - ASTM D 5755 ❑ Wipe - ASTM D6480 ❑ Carpet Sonication (EPA 600/J-93/167) PLM - Bulk (reporting limit) ® PLM EPA 600/R-93/116 (<1%) ❑ PLM EPA NOB (<1%) Point Count ❑ 400 (<0.25%) ❑ 1000 (<0.1%) Point Count w/Gravimetdc ❑ 400 (<0.250/6) ❑ 1000 (<0.1%) ❑ NYS 198.1 (friable in NY) ❑ NYS 198.6 NOB (non -friable -NY) NIOSH 9002 <l%, Soil/RocklVermiculite ❑ PLM CARS 435 - A (0.25% sensitivity) ❑ PLM CARB 435 - B (0.1% sensitivity) ❑ TEM CARB 435 - B (0.1% sensitivity) ❑ TEM CARB 435 - C (0.01 % sensitivity) ❑ EPA Protocol (Semi -Quantitative) ❑ EPA Protocol (Quantitative) TEM - Bulk ❑ TEM EPA NOB ❑ NYS NOB 198.4 (non -friable -NY) ❑ Chatfield SOP ❑ TEM Mass Analysis -EPA 600 sec. 2.5 TEM —Water: EPA 100.2 Fibers >10pm ❑ Waste ❑ Drinking All Fiber Sizes ❑ Waste ❑ Drinking Other: 11 ® Check For Positive Stop — Cl rly Identify Homogenous Group Samplers Name: Chris Walker Samplers Signature:"" Sample # Sample Description Volume/Area (Air) HA # Bulk Date/Time Sampled 01 Built up roof HGA-01 03/28/19 02 Built up roof HGA-01 03/28/19 03 Roof flashing at roof hatch HGA-02 03/28/19 04 Roof flashing at roof hatch HGA-02 03/28/19 Client Sample # Lst 01 - 04 Total # of Samples: 4 Relinquished (Client): WGARC Date: 03/29/19 Time: Received (Lab): Date: \ , Time:� Comments/Special Instruc o Samples Bldg 7022 Please email results to: chris@wgarc.com, lisa@wgarc.com, heathera@wgarc.com CwO,m OQoam o—Mbes[cs COC — R1 — 311 52M Page 1 of __I_ pages Paqe 1 Of Lead Paint Survey MCOLF Atlantic Atlantic NC, 28511 Report Prepared By: Christopher B. Walker The Walker Group Architecture, Inc April 5th, 2019 WGA Project No.—1913.7022 WALKER 4'GR0UP ARIHIIE(TURE incorPoraied Limited Lead Paint Survey MCAS Cherry Point — B7022 Project Information The Walker Group Architecture, Inc. was contracted by Avolis Engineering to conduct an lead paint sampling survey at Building 7022 in MCOLF Atlantic. The specified building for inspection is under contract for demolition. The survey was conducted to determine if building components were coated with lead -based paint. The building consists of: a. B7022 is an existing pump house. The building is constructed of brick and cmu masonry cavity walls, a concrete roof structure and floor slab, and a built- up roof system. Scope of Services A. The survey was performed on March 28th, 2019, by Christopher B. Walker (NC Accredited Lead Inspector #110239 expires March 31, 2020. Samples were collected from areas defined by the scope of work. Findincs A. The Walker Group Architecture collected paint chip samples from each surface visibly coated with a different color of paint and delivered them to EMSL Analytical, Inc. (AIHA ELLAP lab code no. 102564) for analysis for lead content by Flame AAS (SW 846 3050B*/7420) in accordance with EPA 3050B/Modified/7000B. As a result, (2) paint chip samples were analyzed. B. OSHA 29 CFR 1926.62 defines any detectable level of lead in paint a concern when renovations/demolitions will impact lead coated surfaces. C. The detection limit is determined by weight of the sample, which is typically 0.01 %. See attached Lab Results for additional information. D. Laboratory Results Suspect Material Sampled Location Condition Concentration % by Weight Tan Metal Doors stem Entry Door Intact <0.0021% Based on the sample lab analysis none of the coatings sampled at the time of Inspection revealed Lead Based Paint. Limited Lead Paint Survey iNCAS Cherry Point — B7022 Recommendations A. Any demolition/renovation work in which lead coated surfaces are disturbed must be in compliance with all Federal, State, and Local regulations. All work should be conducted by workers trained in "lead safe practices" as outlined by OSHA. B. If additional suspect materials are discovered during demolition/renovation, they should be classified presumed to contain lead based paint until sampling by a state of North Carolina licensed Lead Inspector personnel and analysis by an Accredited and state of North Carolina licensed laboratory can be performed. See attached for Lead Laboratory Results, and Chain of Custody. If further information is required, please contact me at 1-252-636-8778 Report Prepared by: Christopher B. Walker North Carolina Lead Inspector Accreditation# 110239 The Walker Group Architecture, Inc. PO Box 541 New Bern, NC 28560 Limited Lead Paint Survey WAS Cherry Point — B7022 rr � NC DEPARTMENT OF ROYCOOPER • Govemor HEALTH AND MANDY COHEN, MD, MPH • Secretary. HUMAN SERVICES DANNY 5TALEY Director, Division of Public Health March 27, 2019 Christopher B Walker 103 Conner Grant Rd New Bern, NC 28562 Dear Mr. Walker. The Health Hazards Control Unit (HHCU) has determined that you have fulfilled the application requirements and are eligible for lead certification as a(n) INSPECTOR. Your assigned Inspector certification number is 110239, which is reflected on your enclosed North Carolina bead Certification card. The State requires that all persons conducting regulated lead -based paint activities be certified and have their identification card on -site. A "Lead -Based Paint Activity Summary" shall be submitted to the HHCU by the certified inspector or risk assessor within 45 days of each inspection, risk assessment, or lead hazard screen conducted. The information shall be submitted on a form provided or approved by the Program, per l0A NCAC 41 C .0807(b), Lead -Based Paint Hazard Management Program Rules. Accredited refresher training must be completed at least every 24 months from the date of the last accredited training course AND within twelve months prior to applying for certification. The HHCU strongly recommends that individuals note the date of certification expiration and ensure all refresher training meets the above requirements. Your North Carolina Inspector certification will expire on MARCH 31, 2020, It is NOT the policy of the HHCU to issue renewal notices, If you wish to continue working as a(n) Inspector after this expiration dale, you must successfully complete the required training and submit a completed application to this office prior to March 31, 2020. If you should perform lead -based paint activities as a(n) Inspector without a valid North Carolina certification, you will be in violation of State regulations and may be cited for noncompliance. Enclosure If you have any questions, please contact our office at (919) 707-5954. Sincerely, Ed Norman Program Manager Health Hazards Control Unit NC DEPARTMENT OF HEALTH AND HUMAN SERVICES . DIVISION OF PUBLIC HEALTH 0 /t LOCATION, 5595 Sic Fdks Read, Wild% 1, Raleigh, NO 27609 RIAILING ADDRESS: 1912 Mail Senile Carder. Raleigh, NO 27999.1912 w ncdhhs,9ev TEL• 919-707.5950 . FAX 910-870ASM AN EQUAL OPPORTUNITY $ AFFIRMATIVE ACTION EMPLOYER Limited Lead Paint Survey WAS Cherry Point — B7022 r 8 � V uLC a� m cp y E'3 5 C Q O v m U R $Ev U v O 5 3 c �L v. .. .i Q O J U= V Y Y Y X X y v Q L C 1� z sLV z E 292 c QJ y p� v r r1 u Q w Q 1\` U .., ,, •� ca o L Q U C 'N V s > -WWI& O U r E 3 Y 5a� ❑�❑❑❑ v y �� C E P O cC '^' u 3 . 4 _ L y fL T '7 ei ``Y}• { J Op E .G yy d= C C V •C v a C. v rn ^ a Limited Lead Paint Survey MCAS Cherry Point — B7022 EMSL Analytical, Inc. 706 Graltn Street, Kernersville, NC 27284 Phone/Fax: (336) 992-1025 / (336) 992-4175 htto://www.EMSL.com greensborolabidiemsl.com Attn: Chris Walker The Walker Group Architecture PO Box 541 New Bern, NC 28563 EMSL Order: 021902123 CustomerlD: WALK85 CustomerPO: ProjectlD: Phone: (252) 636-8778 Fax: (252) 636-8992 Received: 04/01/19 12:00 PM Collected: 3/28/2019 Test Report: Lead in Paint Chips by Flame AAS (SW 846 3050B/7000B)* Reporting Lab ID: Analyzed Weight Collected Detection Limit Lead Concentration 021902123-0001 4/3/2019 .2792 g 3/28/2019 0.0080 % wt <0.0080 % wt Client Sample pb-01 Site: Tan Metal Door System 021902123-0002 4/3/2019 .0932 g 3/28i2019 0.021 % wt <0.021 % wt Client Sample pb-02 Site: Tan Metal Door System Guidelines for Federal USEPA/HUD Lead in Paint Chips =0.5 % Wt or =1.0 mg/cmz is the EPA definition of a lead -based paint. IrW Below Method Reporting Limit (RL) Above RL but below EPA definition of a lead- /ice\ Above EPA definition of a lead -based paint UV 0 based paint These guidance limits are typically used in most scenarios. More stringent local or project specific guidelines may apply. Please contact the laboratory for statement of uncertainty data for the utility of properly evaluating these results against any regulatory standards or guidelines. No responsibility or liability is assumed for the manner in which the results are used or interpreted. James Cole, Laboratory Manager or other approved signatory 'Analysis following Lead in Paint by EMSL SOP/Detennination of Environmental Lead by FLAX Reporting limit is 0.010 % wt based on the minimum sample weight per our SOP. Unless noted, results in this report are not blank corrected. This report relates only to the samples reported above and may not be reproduced, except in full, without written approval by EMSL. EMSL bears no responsibility for sample collection activities. Samples received in good condition unless otherwise noted. "<" (less than) result signifies that the analyte was not detected at or above the reporting limit Measurement of uncertainty is available upon request. The QC data associated with the sample results included in this report meet the recovery and precision requirements unless specifically indicated otherwise. Definitions of modifications are available upon request Samples analyzed by EMSL Analytical, Inc. Kemersville, NC EMSL Lab ID 102564 is accredited by the AIHA Laboratory Accreditation Program (AIHA-LAP), LLC in the Environmental Lead accreditation program for Lead in Paint Chips. Initial report from 04/03/2019 16:09:02 Test Report PB w/RD/1-7.32.3 Printed: 4/3/2019 4:09:02 PM Page 1 of 1 Order2D: 021902123 Lead (Pb) Chain of Custody EMSL Order I ab se wAft ��YnCM, �a EMSL ANAL YTICAL. INC 706 GRALIN STREET KERNERSVILLE: NC 27284 336-992-1025 Company: Walker Group Architecture EMSL-Bill to: ® Same ❑ Different If Bill to Is Different note instructions in Comments - Third Party Billing requires written authorization from third party Street 409C Broad St _ City: New Bern State/Province: NC Zip/Postal Code: 28560 Coun : US__ Report To (Name): Chris Walker Fax #: 252-636-8992 A Telephone #: 252-636-8778 Project Name/Number: Bldg 7022 Email Address: chris@narc.com _ Please Provide Results: Fax Email Purchase Order: U.S. State Samples Taken: NC _Turnaround Time AT Options* El Hours El Hours ❑ 24 Hours I ❑ 48 Hours I - Please Check ® 3 Days ❑ 4 Days _ ❑ 5 Days ❑ 10 Days *Analysis completed in accordance with EMSL's Terms and Conditions located in the Price Guide Matrix Method Instrument Reporting Limit Check Chips ❑ mg/cm2 %bywL SW846-7000B/7420 or AOAC 974.02 Flame Atomic Absorption 0.01 Air NIOSH 7082 Flame Atomic Absorption 4 pg/filter ❑ NIOSH 7105 Graphite Furnace AA 0.03 /filter _ NIOSH 7300 modified ICP-AES 0.5 Ng/filter ❑ Wipe* ❑ ASTM ❑ non ASTM • ff no box is checked non-ASTM Wipe Is assumed SW846-70DOB17420 — SW846-6010B or C -- Flame Atomic Absorption 10 lig/wipe ❑ ❑ ICP-AES - 0.5 Ng/wipe TCLP SW846-1311/7420/SM3111B Flame Atomic Absorption 0.4m /L m SW846-6010B or C ICP-AES 0.1 m /L m Soil SW846-7420 Flame Atomic Absorption 'Graphite 40 m /k m SW846-7421 Furnace AA 0.3 m /k m SW86 Olffi or C ICP-AES 1 m /k m Wastewater SM3111B or SW846-70008/7420 Flame Atomic Absorption 0.4 m g/L �ppm) 0.003 m /L m _❑ EPA 200.9 Graphite Furnace AA SW846-6010B or C _ ICP-AES 1 m /k m _❑ Drinking Water EPA 200.9 Graphite Furnace AA 0.003 mg/L (ppm) ❑ Other: Preservation Method (Water): Name of Sampier: Chris Walker Sample # Location b-01 Tan metal doors stem Signature of Sampler: Volume/Area Date/Time Sample 03-28-19/ 2:00 m b-02 Tan metal doors stem 03-28-19/ 2:00pm Client Sam le Vs 101 - 02 _ Total # of Samples: 2 Relin uished Client : I WGARC Date: 3/29119 Time: 4:00 m Received Lab : _ Date: Time: 1 UP Comments: Please email ults to: chris o@wgarc.com, lisa a(Dwgarc.com, heather@wgarc.com Page 1 of 1 pages Paqe 1 Of VI. PRELIMINARY COST OPINION Preliminary Engineering Estimates of construction is $320,128. The Government established project budget is $190,000. Basis of Design Replace Pump Station 7022, OLF Atlantic MCAS Cherry Point, North Carolina Project WO# 6895127 Page 19 APPI " / qeo -Po v,r .��nai A7 Dz,4-- 1 Si-ee- !U,•,,r b\A l 1A 1 vlAL r�1 ICI( �= /4 ✓L a&, Acar 1 evS" v c.c ke- 42. s-7" : o. o 0:7 3 Fr2 I t, r off' �� yo-e Ins s 000SiL3 FrZx I LoF x yy /sue. , 7A fl 56''r r-,&) Am =j,/ Cu em 4-)6z-, L cs v vt 12,,1 -/j �v►,� = 'Gib /i) A "c <S 6/a Uj AA e- o i v Se MA ) "W4S X So j4M = 3za ; /ems (.J6-- /0 Y 14m m-b& , , J• 0 i'0- Lc�w� �- YV PeaFoote a 1�1- -�,�� P OFF r-r 13, S' zTv p 6,21 I -Ai A o r o-.j z t,&Aa, 9a�r = 323C O-Z pig � v �► nn i } i -5�rl c #" Fb ✓L RIVVA �13 v ty-t s c WO as,o. �`!qJ7 ns- 14-.,)/ha o Pvc, 4ea� 0#1 - j - &rtj Z,, toe, 5 POa I U o F'7' h!V&/, P, C1 1 y�- 9 o ° ciwa air 0 -7-4T 'L 5tPw U i � ao' l t4o i � W 8?� y�+T I -/,, Imo • Alftoy&& or— Ay%-p -P(J,o C�J ({/ 3 s Wp ►C Customer Pump Performance Datasheet PE NTA I R Project name Encompass 2.0-19.0.4 Item number : Default Size : Hydromatic - HPGFHIHPGFHX-300 Service Stages 1 Quantity : 1 Based on curve number : SUB_G_0_AH_00001_B 4 Rev Quote number 2012-03-23 Date last saved : 12 Apr 2019 9:58 AM Operating Conditions Liquid Flow, rated : 80.00 US Liquid type :Water Differential _head / pressure, rated (reque ed Additional liquid description Differential head / pressure, rated (actual) Solids diameter, max 0.00 in Suction pressure, rated / max 0.00 / 0.00 psi.g Solids diameter limit 0.00 in NPSH available, rated Ample Solids concentration, by volume : 0.00 % Frequency 60 Hz Temperature, max 68.00 deg F Performance Fluid density, rated / max : 1.000 / 1.000 SG Speed, rated 1750 rpm Viscosity, rated 1.00 cP Impeller diameter, rated 7.50 in Vapor pressure, rated 0.34 psi.a Impeller diameter, maximum : 8.00 in Material Impeller diameter, minimum : 7.00 in Material selected : Standard Efficiency - Pressure Data NPSH required / margin required - / 0.00 ft Maximum working pressure : 17.70 psi.g nq (imp. eye flow) / S (imp. eye flow) : 24 / - Metric units Maximum allowable working pressure : NIA Minimum Continuous Stable Flow : 15.00 USgpm Maximum allowable suction pressure : N/A Head, maximum, rated diameter : 40.90 ft Hydrostatic test pressure : N/A Head rise to shutoff : 63.60 % Driver & Power Data (@Max density) Flow, best eff. point Flow ratio, rated / BEP Driver sizing specification Maximum power Diameter ratio (rated / max) : 93.75 % Margin over specification : 0.00 % Service factor : 1.00 Head ratio (rated dia / max dia) : 63.40 % Power, hydraulic 0.50 hp Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] :1.00 / 1.00 / 1.00 / 1.00 Power, rated 2.97 hp Selection status : Acceptable �_...__ __..._.._ �.A7 k- 50 45 40 35 30 25 N = 20 15 10 5 0 3.6 O- 2.7 t N 1.8 3 0 o_ 0.9 0.0 . 0 10 20 ►;� PENTAIR 30 40 bu 6u ru du au Flow - USgpm HYDROMATIC Power 100 110 PHONE: • FAX: l ►� PENTAIR HYDRDMATIC° MODELS HPGF(X)/HPGFH(XI SUBMERSIBLE SEWAGE GRINDER PUMPS ALSO AVAILABLE FOR HAZARDOUS LOCATION HPGFX/HPGFHX <a> 41AMOVEn WWW.HYDROMATIC.COM SUBMERSIBLE SEWAGE GRINDER PUMPS 1 0 HYDROMATIC0 MODELS HPGF(X)/HPGFH(X) Submersible Sewage Grinder Pumps Pump / Motor Unit Submersible -Grinder Phase 10 30 Horsepower 3 5 3 5 17.5 208V FLA N/A N/A 10.9 17.6 129 230V FLA 17.1 29.5 9.5 15.3 125.2 460V FLA N/A N/A 4.8 7.6 112.6 575V FLA N/A N/A 13.8 6.1 10.1 Motor Type Oil -Cooled Induction Ca acitor Start Oil -Cooled Induction RPM 1750 Temperature 140°FAmbient Operation Intermittent Hertz 60 Hz Thermal Overload Bimetallic Temperature Maximum Water 140°F NEMA Design T e B [3 01 Type L (1 0) _ Insulation Class F Discharge Size 2" NPT - 3" 125 lb. Flange (Horizontatl Unit Weight 245 lbs. Power Cord SOCK W Control Cord 1500W Motor Housing Cast Iron ASTM-48 Pump Casing Cast Iron ASTM-48 Coolant/Lubricant Dielectric Oil Shaft Stainless Steel Mechanical Shaft Seal Seal Faces: Carbon / Ceramic, Seal Body: Stainless Steel, Spring: Stainless Steel, Bellows: Buna-N Impeller Semio en 5-Vane SST Cutters 440C Hardened 55-60 Rockwell C Upper Bearing (Radial] Single Row -Ball Lower Bearing (Thrust) Single Row -Ball Fasteners Stainless Steel HPGFIHPGFH Dimensional. Data Top View - Vertical Discharge Standard 2" NPT 7-1/4., DISCHARGE f184.151 6-17J32" 7-1/4" (165.891 (184.151 _L 21-7/8" 6-17/32- �- 1165.89) [555.621 1 8-1/8' -`- 7-1/4" (206.38) (184.151 2" NPT (50.8) DISCHARGE 3" 17621 FLANGED DISCHARGE IN3-1/2" (88.91 ' �i 4" (101.61 Pump / Motor Unit Submersible -Grinder Phase 1 0 30 Horsepower 3 5 3 5 7.5 208V FLA N/A N/A 10.9 17.6 29 230V FLA 17.1 29.5 9.5 15.3 25.2 460V FLA N/A N/A 4.8 7.6 12.6 575V FLA N/A N/A 3.8 6.1 10.1 Motor Type Oil -Cooled Induction Capacitor Start Oil -Cooled Induction RPM 1750 Temperature 140°FAmbient Operation Intermittent Hertz 60 Hz Thermal Overload Bimetallic Temperature Maximum Water 140°F NEMA Desicin Type B 13 0) T pe L 11 01 Insulation_ Class F Discharge Size 2" NPT - 3" 125 lb. Flange (Horizontal) Weight 245 lbs. _Unit Power Cord SOCK W Control Cord ISCOW r Motor Hous,nq Cast Iron ASTM-48 Pump Caste Cast Iron ASTM-48 Coolant / Lubricant Dielectric Oil Shaft Stainless Steel Mechanical Shaft` Seal Seal Faces: Carbon / Ceramic, Seal Body: Stainless Steel, Spring: Stainless Steel, Bellows: Buna-N Impeller Semio en 5-Vane SST Cutters 440C Hardened 55-60 Rockwell C Upper Bearing (Radial) Single Row -Ball Lower Bearing (Thrust) Single Row -Ball Fasteners Stainless Steel HPGFXIHPGFHX Dimensional Data 6-7/8- [174.61 ds 26" [660.41 I i SUCTION 2 All dimensions in inches. Metric for international use. Component dimensions may vary: 1/8 inch. Dimensional data not for construction purpose unless certified. Cimensicns and weights are approximate. On/Off level adjustable. HPGF/HPGFH Pump 7eatures A. Two Barrier Seal One epoxy barrier and one compression fitting for maximum protection against wicking and water seepage into the motor housing. B. Bearings The heavy-duty ball bearings, upper (radial) and lower (thrust), are continuously lubricated by oil to ensure long service life. c. Motor Electrical design combines the advantages of high torque output with optimum running efficiency engineered specifically for grinder operation. D. Stator Bolts The stator is secured to the mo-,.or housing by means of stator i bolts which ensure ease of maintenance if the need ever arises. 1 Horizontal i discharge �j - available Ir rT —� (HPGFH) Applications: Residential, Commercial, Resort Area E. Shaft Standard stainless steel shaft in grinder pump. F. Dual Seals Dual seals for maximum moisture protection. G. Moisture Probe Moisture detection probe. H. Cutters Exclusive "Dual Cutter" design cuts solids to smallest particle size thereby greatly reducing clogging, roping, or binding. �. Impeller Impe ler made of high strength 316 SST / CF8M which provides a high level of corrosion resistance and toughness from impact for a wide variety of slurry pumpage. WWW.HYDROMATIC.COM 3 HATARDOUS LOCATION SUBMERSIBLE SEWAGE GRINDER PUMPS = HPGFX/HPGFHX Pump Features A. Three Barrier Seal One epoxy barrier, one compression fitting and two additional 0-rings for maximum protection against wicking and water seepage into the motor housing- B. Bearings The heavy-duty ball bearings. upper (radial) and lower (thrust), are continuously lubricated by oil to ensure long service life. c. Motor Electrical design combines the advantages of high torque output with optimum running efficiency engineered specifically for grinder operation. D. Stator Bolts The stator is secured to the motor housing by means of stator bolts which ensure ease of maintenance if the need ever arises. E. Shaft Standard stainless steel shaft in grinder pump. F. Dual Seals Dual seals for maximum moisture protection. G. Two Moisture Probes Moisture detection probe located in seal chamber. H. Cutters Exclusive "Dual Cutter" design cuts solids to smallest particle size thereby greatly reducing clogging, roping, or binding. �. Impeller Multivane, semiopen impeller. + PENTAIR 1101 MYERS PARKWAY 490 PINEBUSH ROAD, UNIT 4 ASHLAND, OHIO 44805 CAMBRIDGE, ONTARIO, CANADA N1T OA5 PH:855-274-8947 PH:800-363-7847 WWW.HYDROMATIC.COM WWW.HYDROMATIC.COM -r Horizontal discharge available (HPGFHXI Applications: Municipal, Commercial, Residential, Resort Area 10 Hydromatic� is a registered trademark of Pentair Ltd. Because we are continuously improving our products and services. Pentair reserves the right to change specifications without prior notice. E-02-7110 05/02/17 © 2017 Pentair plc. All Rights Reserved. �S SUIT►-F' �/Zeycc rD�v' �t'lT �t� 2 F4eAr 6d4i L& '06 t"at t,.je.4,e L, 'IX l.u'+- 12 `'ry 140 %-r> uj s = 0.,rw1,00,6 x <SxI-I{2 `'x ' H2JI.x (II0� w4's�l q,q 35 Fp,,= 131 lqs*+ 4,sq�p* *to, 960t- 'A' ;�V-e (0 #- FieI'l FINAL SUBMITTAL DEPARTMENT OF THE NAVY ATLANTIC DIVISION, NAVAL FACILITIES ENGINEERING COMMAND MARINE CORPS AIR STATION, CHERRY POINT, NORTH CAROLINA Design Director: REPLACE PUMP STATION OLF ATLANTIC AT THE MARINE CORPS AIR STATION CHERRY POINT, NORTH CAROLINA PROJECT: 6895127 DESIGNED BY: AVOLIS ENGINEERING, P.A. P.O. BOX 15564, NEW BERN, NC 28561 SPECIFICATION PREPARED BY: JOHN KEVIN AVOLIS, PE SPECIFICATION APPROVED BY: PATRICK FAULKNER, PE Date: C A R4 L �9r9 15738 GG�N���� 5 .� K. 01111110 Replace Pump Station 7022, OLF Atlantic WO6895127 PROJECT TABLE OF CONTENTS DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS 00 01 15 LIST OF DRAWINGS DIVISION 01 - GENERAL REQUIREMENTS O1 11 00 SUMMARY OF WORK O1 14 00 WORK RESTRICTIONS O1 20 00.00 20 PRICE AND PAYMENT PROCEDURES O1 30 00 ADMINISTRATIVE REQUIREMENTS O1 31 23.13 20 ELECTRONIC CONSTRUCTION AND FACILITY SUPPORT CONTRACT MANAGEMENT SYSTEM O1 33 00 SUBMITTAL PROCEDURES O1 35 26 GOVERNMENTAL SAFETY REQUIREMENTS O1 42 00 SOURCES FOR REFERENCE PUBLICATIONS O1 45 00.00 20 QUALITY CONTROL 01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS O1 78 00 CLOSEOUT SUBMITTALS O1 78 23 OPERATION AND MAINTENANCE DATA DIVISION 02 - EXISTING CONDITIONS 02 41 00 DEMOLITION 02 82 30 RE-ESTABLISHING VEGETATION DIVISION 03 - CONCRETE 03 30 53 MISCELLANEOUS CAST -IN -PLACE CONCRETE DIVISION 26 - ELECTRICAL 26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS 26 20 00 INTERIOR DISTRIBUTION SYSTEM 26 51 00 INTERIOR LIGHTING DIVISION 31 - EARTHWORK 31 23 00.00 20 EXCAVATION AND FILL DIVISION 32 - EXTERIOR IMPROVEMENTS 32 11 23 AGGREGATE BASE COURSES DIVISION 33 - UTILITIES 33 11 00 WATER DISTRIBUTION 33 30 00 SANITARY SEWERS 33 32 13.13 PACKAGED SEWAGE LIFT STATIONS, WET WELL TYPE 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION -- End of Project Table of Contents -- PROJECT TABLE OF CONTENTS Page 1 Replace Pump Station 7022, OLF Atlantic W06895127 DOCUMENT 00 01 15 LIST OF DRAWINGS 02/11 PART 1 GENERAL 1.1 SUMMARY This section lists the drawings for the project pursuant to contract clause "DFARS 252.236-7001, Contract Drawings, Maps and Specifications." 1.2 CONTRACT DRAWINGS Contract drawings are as follows: NAVFAC SHEET NO. SHEET TITLE 12798158 1 of 13 G-001 COVER SHEET 12798159 2 of 13 CU100 OVERALL SITE PLAN 12798160 3 of 13 CU101 ENLARGED SITE PLAN DEMOLITION - EXISTING CONDITIONS AND 12798161 4 of 13 CU102 ENLARGED SITE PLAN - NEW WORK 12798162 5 of 13 CU103 DEMOLITION - PLAN, SECTION & PHOTOGRAPHS 12798163 6 of 13 CU104 NEW WORK - PLAN, SECTION & DETAILS 12798164 7 of 13 CU501 DETAILS 12798165 8 of 13 CU502 DETAILS 12798166 9 of 13 CU503 DETAILS 12798167 10 of 13 CU504 DETAILS 12798168 11 of 13 E-001 GENERAL ELETRICAL ABBREVIATIONS NOTES, LEGEND AND 12798169 12 of 13 E-101 DEMOLITION AND NEW WORK PLANS 12798170 13 of 13 E-501 DETAILS 1.3 SUPPLEMENTARY DRAWINGS These supplementary drawings may not be a part of the contract but are included with the drawings for information. -- End of Document -- DOCUMENT 00 01 15 Page 1 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 01 11 00 SUMMARY OF WORK 08/15 PART 1 GENERAL 1.1 WORK COVERED BY CONTRACT DOCUMENTS 1.1.1 Project Description The work includes replacement of existing Lift Station 7022 with new submersible pump lift station and incidental related work. 1.1.2 Location The work is located at the Atlantic Field, approximately as indicated. The exact location will be shown by the Contracting Officer. 1.2 OCCUPANCY OF PREMISES Building(s) will be occupied during performance of work under this Contract. Occupancy notifications will be posted in a prominent location in the work area. Before work is started, arrange with the Contracting Officer a sequence of procedure, means of access, space for storage of materials and equipment, and use of approaches, corridors, and stairways. 1.3 EXISTING WORK In addition to "FAR 52.236-9, Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements": a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain. b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer. At the completion of operations, existing work must be in a condition equal to or better than that which existed before new work started. 1.4 LOCATION OF UNDERGROUND UTILITIES It shall be the responsibility of the contractor to locate all existing underground utilities that are within the limits of work, prior to any excavation activities. These include but are not limited to the following buried utilities: water lines, sanitary and storm sewers, steam condensate, fuel lines, gas lines, electrical ducts and direct buried conductors, commercial telephone, Base telephone, commercial cable TV, Base instructional cable TV, EMCS, and fire alarm. The contractor shall employ the services of a qualified Utility locating company to locate, identify, and mark all underground utilities. The entire construction limits shall be thoroughly scanned and researched to determine existing utility locations. Any existing utilities that are indicated on the project drawings shall be considered for reference use by the locating company and shall be verified. All underground utilities shall be clearly SECTION 01 11 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 marked with flags, paint or stakes prior to any digging operation except that required to determine exact utility location and depth. CAUTION shall be used when trenching or excavating around or near buried utilities. The contractor shall be responsible for the timely repair and/or replacement of direct and collateral damage on any and all underground utilities that are severed, crushed, broken, displaced or otherwise disturbed by the construction operation. The Government shall not incur any additional cost for such repair or replacement. The contractor shall notify the FEAD a minimum of three working days prior to utility location. Do not continue with excavation or installation of new work without resolving elevation discrepancies and conflicts. 1.4.1 Notification Prior to Excavation Notify the Contracting Officer at least 30 days prior to starting excavation work. 1.5 SALVAGE MATERIAL AND EQUIPMENT Items designated by the Contracting Officer to be salvaged remain the property of the Government. Segregate, itemize, deliver and off-load the salvaged property at the Government designated storage area located within 10 miles of the construction site. PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. -- End of Section -- SECTION O1 11 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION O1 14 00 WORK RESTRICTIONS 11/11 PART 1 GENERAL 1.1 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals List of Contact Personnel; G 1.2 SPECIAL SCHEDULING REQUIREMENTS a. Have materials, equipment, and personnel required to perform the work at the site prior to the commencement of the work. b. Permission to interrupt any Activity roads, railroads, or utility service must be requested in writing a minimum of 15 calendar days prior to the desired date of interruption. 1.3 CONTRACTOR ACCESS AND USE OF PREMISES NCACS/RapidGate credentials will continue to be honored at MCAS Cherry Point until March 31, 2019. DBIDS has gone live at MCAS Cherry Point. In order to reduce wait time when exchanging your RapidGate credential, it is highly recommended each applicant pre -register at https://dbids-global.dmdc.mil/enroll#!/ Non-DoD cardholding visitors to Marine Corps Installations with a driver's license or ID issued by a state that is not compliant with the Real ID Act of 2005 will now need to provide an alternate form of acceptable identification to gain entry, or be escorted by an authorized patron of the air station. North Carolina now issues REAL ID compliant drivers licenses, but many drivers have yet to be issued the new license. Drivers may get a North Carolina REAL ID driver's license at any NCDMV driver's license office. The Act established minimum security standards for license issuance and production and prohibits Federal agencies from accepting driver's licenses and identification cards from states not meeting the Act's minimum standards. In absence of a compliant state issued driver's license or ID, one of the following federally approved forms of identification must also be provided in addition to the non -compliant driver's license or ID: 1. U.S. Passport 2. U.S. Passport Card 3. U.S. Coast Guard Merchant Mariner Card 4. Personal Identity Verification (PIV) Card 5. Personal Identity Verification - Interoperable (PIV-I) SECTION O1 14 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 6. U.S. State Department Driver's License 7. Veteran's Health Identification Card (Issued by the U.S. Department of Veterans Affairs) 8. U.S. Permanent Resident Card (Form I-551) 9. U.S. Certificate of Naturalization or Certificate of Citizenship (Form N-550) 10. Department of Homeland Security Employment Authorization Document (Form I-766) 1.3.1 Activity Regulations Ensure that Contractor personnel employed on the Activity become familiar with and obey Activity regulations including safety, fire, traffic and security regulations. Keep within the limits of the work and avenues of ingress and egress. Wear hard hats in designated areas. Do not enter any restricted areas unless required to do so and until cleared for such entry. Mark Contractor equipment for identification. 1.3.1.1 Subcontractors and Personnel Contacts Provide a list of contact personnel of the Contractor and subcontractors including addresses and telephone numbers for use in the event of an emergency. As changes occur and additional information becomes available, correct and change the information contained in previous lists. 1.3.1.2 Installation Access Obtain access to Navy and Marine Corps installations through participation in the Defense Biometrics Identification System (DBIDS). Requirements for Contractor employee registration, and transition for employees currently under Navy Commercial Access Control System (NCACS), are available at https://www.cnic.navy.mil/om/dbids.html. No fees are associated with obtaining a DBIDS credential. Participation in DBIDS is not mandatory, and Contractor personnel may apply for One -Day Passes at the Base Visitor Control Office to access an installation. 1.3.1.2.1 Registration for DBIDS Registration for DBIDS is available at https://www.cnic.navy.mil/om/dbids.html. Procedure includes: a. Present a letter or official award document (i.e. DD Form 1155 or SF 1442) from the Contracting Officer, that provides the purpose for access, to the base Visitor Control Center representative. b. Present valid identification, such as a passport or Real ID Act -compliant state driver's license. C. Provide completed SECNAV FORM 5512/1 to the base Visitor Control Center representative to obtain a background check. This form is available for download at https://www.cnic.navv.mil/om/dbids.html. d. Upon successful completion of the background check, the Government will complete the DBIDS enrollment process, which includes Contractor employee photo, finger prints, base restriction and several other assessments. SECTION O1 14 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 e. Upon successful completion of the enrollment process, the Contractor employee will be issued a DBIDS credential, and will be allowed to proceed to worksite. 1.3.1.2.2 DBIDS Eligibility Requirements Throughout the length of the contract, the Contractor employee must continue to meet background screen standards. Periodic background screenings are conducted to verify continued DBIDS participation and installation access privileges. DBIDS access privileges will be immediately suspended or revoked if at any time a Contractor employee becomes ineligible. An adjudication process may be initiated when a background screen failure results in disqualification from participation in the DBIDS, and Contractor employee does not agree with the reason for disqualification. The Government is the final authority. 1.3.1.2.3 DBIDS Notification Requirements a. Immediately report instances of lost or stolen badges to the Contracting Officer. b. Immediately collect DBIDS credentials and notify the Contracting Officer in writing under the following circumstances: (1) An employee has departed the company without having properly returned or surrendered their DBIDS credentials. (2) There is a reasonable basis to conclude that an employee, or former employee, might pose a risk, compromise, or threat to the safety or security of the Installation or anyone therein. 1.3.1.2.4 One -Day Passes Personnel applying for One -Day passes at the Base Visitor Control Office are subject to daily mandatory vehicle inspection, and will have limited access to the installation. The Government is not responsible for any cost or lost time associated with obtaining daily passes or added vehicle inspections incurred by non -participants in DBIDS. 1.3.1.3 NCACS Identification Badges and Installation Access Application for and use of badges will be as directed. Obtain access to the installation by participating in the Navy Commercial Access Control System (NCACS), or by obtaining passes each day from the Base Pass and Identification Office. Costs for obtaining passes through the NCACS are the responsibility of the Contractor. One -day passes, issued through the Base Pass and Identification Office, will be furnished without charge. Furnish a completed EMPLOYMENT ELIGIBILITY VERIFICATION (DHS FORM I-9) form for all personnel requesting badges. This form is available at http://www.uscis.gov/portal/site/uscis by searching or selecting Employment Verification (Form I-9). Immediately report instances of lost or stolen badges to the Contracting Officer. a. NCACS Program: NCACS is a voluntary program in which Contractor personnel who enroll, and are approved, are subsequently granted access to the installation for a period up to one year, or the length of the contract, whichever is less, and are not required to obtain a SECTION O1 14 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 new pass from the Base Pass and Identification Office for each visit. The Government performs background screening and credentialing. Throughout the year the Contractor employee must continue to meet background screening standards. Periodic background screenings are conducted to verify continued NCACS participation and installation access privileges. Under the NCACS program, no commercial vehicle inspection is required, other than for Random Anti -Terrorism Measures (RAM) or in the case of an elevation of Force Protection Conditions (FPCON). Information on costs and requirements to participate and enroll in NCACS is available at http://www.rapidgate.com or by calling 1-877-727-4342. Contractors should be aware that the costs incurred to obtain NCACS credentials, or costs related to any means of access to a Navy or Marine Corps Installation, are not reimbursable. Any time invested, or price(s) paid, for obtaining NCACS credentials will not be compensated in any way or approved as a direct cost of any contract with the Department of the Navy. b. One -Day Passes: Participation in the NCACS is not mandatory, and if the Contractor chooses to not participate, the Contractor's personnel will have to obtain daily passes, be subject to daily mandatory vehicle inspection, and will have limited access to the installation. The Government will not be responsible for any cost or lost time associated with obtaining daily passes or added vehicle inspections incurred by non -participants in the NCACS. 1.3.1.4 No Smoking Policy Smoking is prohibited within and outside of all buildings on installation, except in designated smoking areas. This applies to existing buildings, buildings under construction and buildings under renovation. Discarding tobacco materials other than into designated tobacco receptacles is considered littering and is subject to fines. The Contracting Officer will identify designated smoking areas. 1.3.2 Working Hours Regular working hours must consist of an 8 1/2 hour period, between 7:00 a.m. and 3:30 p.m., Monday through Friday, excluding Government holidays. 1.3.3 Work Outside Regular Hours Work outside regular working hours requires Contracting Officer approval. Make application 15 calendar days prior to such work to allow arrangements to be made by the Government for inspecting the work in progress, giving the specific dates, hours, location, type of work to be performed, contract number and project title. Based on the justification provided, the Contracting Officer may approve work outside regular hours. During periods of darkness, the different parts of the work must be lighted in a manner approved by the Contracting Officer. Make utility cutovers after normal working hours or on Saturdays, Sundays, and Government holidays unless directed otherwise. 1.3.4 Occupied Buildings The Contractor shall be working around existing buildings which are occupied. Do not enter the buildings without prior approval of the Contracting Officer. SECTION O1 14 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 1.3.5 Utility Cutovers and Interruptions a. Make utility cutovers and interruptions after normal working hours or on Saturdays, Sundays, and Government holidays. Conform to procedures required in paragraph WORK OUTSIDE REGULAR HOURS. b. Ensure that new utility lines are complete, except for the connection, before interrupting existing service. C. Interruption to water, sanitary sewer, storm sewer, telephone service, electric service, air conditioning, heating, fire alarm, compressed air, and are considered utility cutovers pursuant to the paragraph WORK OUTSIDE REGULAR HOURS. Such interruptions are further limited to 2 hours. This time limit includes time for deactivation and reactivation. d. Operation of Station Utilities: The Contractor must not operate nor disturb the setting of control devices in the station utilities system, including water, sewer, electrical, and steam services. The Government will operate the control devices as required for normal conduct of the work. The Contractor must notify the Contracting Officer giving reasonable advance notice when such operation is required. 1.4 SECURITY REQUIREMENTS 1.4.1 Station Regulations No employee or representative of the contractor will be admitted to the work site without an Identification Badge or is specifically authorized admittance to the work site by the FEAD, Facilities Engineering & Acquisition Division. IMPORTANT NOTE: FEAD personnel (Construction Managers, Engineers/Architects, Engineering Technicians, Contract Specialists, or Contract Surveillance Representatives) will not receive, process, re -transmit or otherwise handle IN ANY WAY Personally Identifiable Information (PII) related to the badging process. Do NOT forward any of this information to the FEAD. 1.4.2 Contractor Access to MCAS Cherry Point and Outlying Areas 1. Documentation requirements for granting access to MCAS Cherry Point for commercial and contract employers and employees. This document is an aid in meeting ASO 5560.6A requirements and is not a substitute for the order. 2. The Pass & Identification Office at Building 251 will issue credentials to authorized contractors. Sub -Contractors and suppliers must coordinate through the Prime -Contractor: 3. Criminal Activity. In accordance with ASO 5560.6A, the below list of criminal activities within an applicant's record are considered not in the best interest of the Marine Corps and will be grounds for automatic denial of access aboard the Installation: a. Conviction of any felony offense. b. Conviction of any misdemeanor offense, which was the result of SECTION O1 14 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 a plea bargain of a felony offense. C. Conviction of any offense involving a weapon. d. Conviction of any drug offense involving manufacturing or trafficking. e. More than one misdemeanor conviction of drug related offenses over the applicant's lifetime or one misdemeanor drug related offense within the last five years. f. Conviction of any assault charge. g. Conviction of any offense involving theft or larceny. h. Conviction of any offense of domestic violence. i. Conviction of any offense related to the abuse/neglect of a child. j. Conviction of any sexual in nature related offense or registration as a sex offender. k. Commission of any grievous criminal offense/misconduct while aboard any Federal installation, including blatant disregard for rules and regulations of the Installation, but excluding minor traffic offenses. 1. Other than Honorable, Bad Conduct, and Dishonorable discharges from the U.S. Military. M. Those identified as undocumented citizens. n. Those on the National Terrorist Watch List. o. Any individual who attempts to hide or purposely fails to disclose all past criminal history during the vetting process. p. Any individual that the Provost Marshal's Office determines to present a risk to the security and safety of the Installation and whose access is deemed not in the best interest of the Marine Corps. q. Any individual who has been debarred from the Installation by the Installation Commander or is currently listed as debarred from any other Federal installation. r. Any individual with an outstanding warrant for their arrest or apprehension. S. Any individual with a pending criminal court case that, if convicted, would result in access denial in accordance with the criteria listed above. 1.4.3 Staging Area As indicated on the plans, the Contractor staging area will be (PM to coordinate). Amount of material on site shall be kept to a minimum and shall only be material that is pertinent to the work currently being SECTION O1 14 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 performed. All stockpiling of equipment and materials shall be closely coordinated with the Government and shall not disrupt activities at the site. PART 2 PRODUCTS Not Used PART 3 EXECUTION Not Used -- End of Section -- SECTION O1 14 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION O1 20 00.00 20 PRICE AND PAYMENT PROCEDURES 11/11 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. U.S. ARMY CORPS OF ENGINEERS (USACE) EP-1110-1-8 (2009) Construction Equipment Ownership and Operating Expense Schedule 1.2 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Schedule of Prices; G 1.3 SCHEDULE OF PRICES 1.3.1 Data Required Within 15 calendar days of notice of award, prepare and deliver to the Contracting Officer a Schedule of Prices (construction contract) as directed by the Contracting Officer. Provide a detailed breakdown of the contract price, giving quantities for each of the various kinds of work, unit prices, and extended prices. Costs shall be summarized and totals provided for each construction category. 1.3.2 Schedule Instructions Payments will not be made until the Schedule of Prices has been submitted to and accepted by the Contracting Officer. Identify the cost for site work, and include incidental work to the 5 ft line. Identify costs for the building(s), and include work out to the 5 ft line. Work out to the 5 ft line shall include construction encompassed within a theoretical line 5 ft from the face of exterior walls and shall include attendant construction, such as pad mounted HVAC cooling equipment, cooling towers, and transformers placed beyond the 5 ft line. 1.3.3 Real Property Assets The Government will provide the Draft DD Form 1354, Transfer and Acceptance of Military Real Property filled in with the appropriate Real Property Unique Identifiers (RPUID) and related construction Category Codes to summarize the designed real property assets that apply to this contract. The Contractor shall meet with the Contracting Officer and the Real Property Accounting Officer during the Pre Construction Meeting and the Project Closeout Meetings to modify and include any necessary changes SECTION O1 20 00.00 20 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 to the DD Form 1354. The Contractor shall provide the Interim DD Form 1354 that uses the appropriate division of the RPUIDs/Category Codes to represent the final constructed facility and include all associated cost. Coordinate the Contractor's Price and Payment structure with the structure of the RPUIDs/Category Codes. Divide detailed asset breakdown into the RPUIDs and related construction Category Codes and populate associated costs which represent all aspects of the work. Where assets diverge into multiple RPUID/Category Codes, divide the asset and provide the proportion of the assets in each RPUID/Category Code. Assets and related RPUID/Category Codes may be modified by the Contracting Officer as necessary during course of the work. Coordinate identification and proportion of these assets with the Government Real Property Accounting Officer. Cost data accumulated under this section are required in the preparation of DD Form 1354. 1.4 CONTRACT MODIFICATIONS In conjunction with the Contract Clause "DFARS 252.236-7000, Modification Proposals -Price Breakdown," and where actual ownership and operating costs of construction equipment cannot be determined from Contractor accounting records, equipment use rates shall be based upon the applicable provisions of the EP-1110-1-8. 1.5 CONTRACTOR'S INVOICE AND CONTRACT PERFORMANCE STATEMENT 1.5.1 Content of Invoice Requests for payment will be processed in accordance with the Contract Clause FAR 52.232-27, Prompt Payment Construction Contracts and FAR 52.232-5, Payments Under Fixed -Price Construction Contracts. The requests for payment shall include the documents listed below. a. The Contractor's invoice, on NAVFAC Form 7300/30 furnished by the Government, showing in summary form, the basis for arriving at the amount of the invoice. Form 7300/30 shall include certification by Contractor and Quality Control (QC) Manager. b. The Estimate for Voucher/Contract Performance Statement on NAVFAC Form 4330/54 furnished by the Government, showing in detail: the estimated cost, percentage of completion, and value of completed performance. Use NAVFAC Form 43300/54 on NAVFAC contracts when a Monthly Estimate for Voucher is required. C. Updated Project Schedule and reports required by the contract. d. Contractor Safety Self Evaluation Checklist. e. Other supporting documents as requested. f. Updated copy of submittal register. g. Invoices not completed in accordance with contract requirements will be returned to the Contractor for correction of the deficiencies. h. Contractor's Monthly Estimate for Voucher and Conractors Certification (NAVFAC Form 4330/54) with Subcontractor and supplier payment SECTION O1 20 00.00 20 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 certification. i. Materials on Site. 1.5.2 Submission of Invoices If DFARS Clause 5252.232-7006 is included in the contract, provide the documents listed in paragraph CONTENT OF INVOICE in their entirety as attachments in Wide Area Work Flow (WAWF) for each invoice submitted. The maximum size of each WAWF attachment is two megabytes, but there are no limits on the number of attachments. If a document cannot be attached in WAWF due to system or size restriction, provide it as instructed by the Contracting Officer. Monthly invoices and supporting forms for work performed through the anniversary award date of the contract shall be submitted to the Contracting Officer within 5 calendar days of the date of invoice. For example, contract award date is the 7th of the month, the date of each monthly invoice shall be the 7th and the invoice shall be submitted by the 12th of the month. 1.5.3 Final Invoice a. A final invoice shall be accompanied by the certification required by DFARS 252.247.7023 TRANSPORTATION OF SUPPLIES BY SEA, and the Contractor's Final Release. If the Contractor is incorporated, the Final Release shall contain the corporate seal. An officer of the corporation shall sign and the corporate secretary shall certify the Final Release. b. For final invoices being submitted via WAWF, the original Contractor's Final Release Form and required certification of Transportation of Supplies by Sea must be provided directly to the respective Contracting Officer prior to submission of the final invoice. Once receipt of the original Final Release Form and required certification of Transportation of Supplies by Sea has been confirmed by the Contracting Officer, the Contractor shall then submit final invoice and attach a copy of the Final Release Form and required certification of Transportation of Supplies by Sea in WAWF. C. Final invoices not accompanied by the Contractor's Final Release and required certification of Transportation of Supplies by Sea will be considered incomplete and will be returned to the Contractor. 1.6 PAYMENTS TO THE CONTRACTOR Payments will be made on submission of itemized requests by the Contractor which comply with the requirements of this section, and will be subject to reduction for overpayments or increase for underpayments made on previous payments to the Contractor. 1.6.1 Obligation of Government Payments The obligation of the Government to make payments required under the provisions of this contract will, at the discretion of the Contracting Officer, be subject to reductions and suspensions permitted under the FAR and agency regulations including the following in accordance with FAR 32.503-6: SECTION O1 20 00.00 20 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 a. Reasonable deductions due to defects in material or workmanship; b. Claims which the Government may have against the Contractor under or in connection with this contract; C. Unless otherwise adjusted, repayment to the Government upon demand for overpayments made to the Contractor; and d. Failure to provide up to date record drawings not current as stated in Contract Clause "FAC 5252.236-9310, Record Drawings." 1.6.2 Payment for Onsite and Offsite Materials Progress payments may be made to the contractor for materials delivered on the site, for materials stored off construction sites, or materials that are in transit to the construction sites under the following conditions: a. FAR 52.232-5(b) Payments Under Fixed Price Construction Contracts. b. Materials delivered on the site but not installed, including completed preparatory work, and off -site materials to be considered for progress payment shall be major high cost, long lead, special order, or specialty items, not susceptible to deterioration or physical damage in storage or in transit to the construction site. Examples of materials acceptable for payment consideration include, but are not limited to, structural steel, non-magnetic steel, non-magnetic aggregate, equipment, machinery, large pipe and fittings,precast/prestressed concrete products, plastic lumber (e.g., fender piles/curbs), and high -voltage electrical cable. Materials not acceptable for payment include consumable materials such as nails, fasteners, conduits, gypsum board, glass, insulation, and wall coverings. C. Materials to be considered for progress payment prior to installation shall be specifically and separately identified in the Contractor's estimates of work submitted for the Contracting Officer's approval in accordance with Schedule of Prices requirement of this contract. Requests for progress payment consideration for such items shall be supported by documents establishing their value and that the title requirements of the clause at FAR 52.232-5 have been met. d. Materials are adequately insured and protected from theft and exposure. e. Provide a written consent from the surety company with each payment request for offsite materials. f. Materials to be considered for progress payments prior to installation shall be stored either in Hawaii, Guam, Puerto Rico, or the Continental United States. Other locations are subject to written approval by the Contracting Officer. PART 2 PRODUCTS Not Used PART 3 EXECUTION Not Used SECTION O1 20 00.00 20 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 -- End of Section -- SECTION O1 20 00.00 20 Page 5 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 01 30 00 ADMINISTRATIVE REQUIREMENTS 08/15 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. U.S. ARMY CORPS OF ENGINEERS (USACE) EM 385-1-1 (2014) Safety and Health Requirements Manual 1.2 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals List of contact personnel 1.2.1 Contract Personnel Furnish a list of contact personnel of the Contractor and subcontractors including addresses and telephone numbers for use in the event of an emergency. As changes occur and additional information becomes available, correct and change the information contained in previous lists. 1.3 MINIMUM INSURANCE REQUIREMENTS Provide the minimum insurance coverage required by FAR 28.307-2 LIABILITY, during the entire period of performance under this contract. Provide other insurance coverage as required by North Carolina State law. 1.4 SUPERVISION 1.4.1 Minimum Communication Requirements Have at least one qualified superintendent, or competent alternate, capable of reading, writing, and conversing fluently in the English language, on the job -site at all times during the performance of contract work. In addition, if a Quality Control (QC) representative is required on the contract, then that individual must also have fluent English communication skills. 1.4.2 Superintendent Qualifications The project superintendent must have a minimum of 10 years experience in construction with at least 5 of those years as a superintendent on projects similar in size and complexity. The individual must be familiar with the requirements of EM 385-1-1 and have experience in the areas of hazard identification and safety compliance. The individual must be SECTION 01 30 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 capable of interpreting a critical path schedule and construction drawings. The qualification requirements for the alternate superintendent are the same as for the project superintendent. The Contracting Officer may request proof of the superintendent's qualifications at any point in the project if the performance of the superintendent is in question. For routine projects where the superintendent is permitted to also serve as the Quality Control (QC) Manager as established in Section O1 45 00.00 20 QUALITY CONTROL, the superintendent must have qualifications in accordance with that section. 1.4.2.1 Duties The project superintendent is primarily responsible for managing and coordinating day-to-day production and schedule adherence on the project. The superintendent is required to attend NAVFAC Red Zone meetings, partnering meetings, and quality control meetings. The superintendent or qualified alternative must be on -site at all times during the performance of this contract until the work is completed and accepted. 1.4.3 Non -Compliance Actions The Project Superintendent is subject to removal by the Contracting Officer for non-compliance with requirements specified in the contract and for failure to manage the project to insure timely completion. Furthermore, the Contracting Officer may issue an order stopping all or part of the work until satisfactory corrective action has been taken. No part of the time lost due to such stop orders is acceptable as the subject of claim for extension of time for excess costs or damages by the Contractor. 1.5 PRECONSTRUCTION MEETING After award of the contract but prior to commencement of any work at the site, meet with the Contracting Officer to discuss and develop a mutual understanding relative to the administration of the value engineering and safety program, preparation of the schedule of prices, shop drawings, and other submittals, scheduling programming, prosecution of the work, and clear expectations of the "Interim DD Form 1354" Submittal. Major subcontractors who will engage in the work must also attend. 1.6 ELECTRONIC MAIL (E-MAIL) ADDRESS Establish and maintain electronic mail (e-mail) capability along with the capability to open various electronic attachments as text files, pdf files, and other similar formats. Within 10 days after contract award, provide the Contracting Officer a single (only one) e-mail address for electronic communications from the Contracting Officer related to this contract including, but not limited to contract documents, invoice information, request for proposals, and other correspondence. The Contracting Officer may also use email to notify the Contractor of base access conditions when emergency conditions warrant, such as hurricanes or terrorist threats. Multiple email addresses are not allowed. It is the Contractor's responsibility to make timely distribution of all Contracting Officer initiated e-mail with its own organization including field office(s). Promptly notify the Contracting Officer, in writing, of any changes to this email address. SECTION O1 30 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 PART 2 PRODUCTS Not Used PART 3 EXECUTION Not Used -- End of Section -- SECTION O1 30 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION O1 31 23.13 20 ELECTRONIC CONSTRUCTION AND FACILITY SUPPORT CONTRACT MANAGEMENT SYSTEM 05/17 PART 1 GENERAL 1.1 CONTRACT ADMINISTRATION Utilize the Naval Facilities Engineering Command's (NAVFAC's) Electronic Construction and Facility Support Contract Management System (eCMS) for the transfer, sharing and management of electronic technical submittals and documents. The web -based eCMS is the designated means of transferring technical documents between the Contractor and the Government. Paper media or e-mail submission, including originals or copies, of the documents identified in Table 1 are not permitted, except where eCMS is unavailable or non-functional. Contact the Contracting Officer's Representative (COR) regarding availability of eCMS training and reference materials. 1.2 USER PRIVILEGES The Contractor will be provided access to eCMS. All technical submittals and documents must be transmitted to the Government via the COR. Project roles and system roles will be established to control each user's menu, application, and software privileges, including the ability to create, edit, or delete objects. 1.3 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals List of Contractor's Personnel; G 1.4 SYSTEM REQUIREMENTS AND CONNECTIVITY 1.4.1 General The eCMS requires a web -browser (platform -neutral) and Internet connection. Obtain from an approved vendor an External Certification Authority (ECA), Primary Key Infrastructure (PKI) certificate, or other similar digital identification to support two -factor authentication and access to eCMS. Provide and maintain computer hardware and software for the eCMS access throughout the duration of the contract for all Contractor -designated users. Provide connectivity, speed, bandwidth, and access to the Internet to ensure adequate functionality. Neither upgrading of the Contractor's computer system nor delays associated from the usage of the eCMS will be justification or grounds for a time extension or cost adjustment to the Contract. 1.4.2 Contractor Personnel List Within 20 calendar days of contract award, provide to the Contracting Officer a list of Contractor's personnel who will have the responsibility for the transfer, sharing and management of electronic technical SECTION O1 31 23.13 20 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 submittals and documents and will require access to the eCMS. Project personnel roles to be filled in the eCMS include the Contractor's Project Manager, Superintendent, Quality Control (QC) Manager, and Site Safety and Health Officer (SSHO). Personnel must be capable of electronic document management. Notify the COR immediately of any personnel changes to the project. The Contracting Officer reserves the right to perform a security check on all potential users. Provide the following information: First Name Last Name E-mail Address Office Address Project Role (e.g. Project Manager, QC Manager, Superintendent) 1.4.3 Field Administration Provide a tablet computer with a Common Access Card (CAC) reader at the job site for Government use only. The tablet computer must have a web -browser, built-in camera, and cellular data connectivity. The tablet computer must be fully charged and made available at all times for Government use to facilitate the input of construction data at the job site. After completion of the work, reset the tablet computer to factory default settings. The tablet computer remains the property of the Contractor and must be removed from the site. 1.5 SECURITY CLASSIFICATION In accordance with Department of Navy guidance, all military construction contract data are unclassified, unless specified otherwise by a properly designated Original Classification Authority (OCA) and in accordance with an established Security Classification Guide (SCG). Refer to the project's OCA when questions arise about the proper classification of information. The eCMS and tablet computer must only be used for the transaction of unclassified information associated with construction projects. In conformance with the Freedom of Information Act (FOIA), Department of Defense Manual 5200.01-V4: DoD Information Security Program: Controlled Unclassified Information (CUI), and DoD requirements, any unclassified project documentation uploaded into the eCMS must be designated either "U - UNCLASSIFIED" (U) or "FOUO - UNCLASSIFIED -FOR OFFICIAL USE ONLY" (FOUO). 1.6 ECMS UTILIZATION Establish, maintain, and update data and documentation in the eCMS throughout the duration of the contract. 1.6.1 Information Security Classification/Identification The eCMS must be used for the transmittal of the following documents. This requirement supersedes conflicting requirements in other sections), however, submittal review times in Section 01 33 00 SUBMITTAL PROCEDURES remain applicable. Table 1 - Project Documentation Types provides the appropriate U and FOUO designations for various types of project documents. Construction documents requiring FOUO status must be marked accordingly. Apply the appropriate markings before any document is uploaded into eCMS. Markings are not required on U documents. Table 1 also identifies which eCMS application is to be used in the SECTION O1 31 23.13 20 Page 2 Replace Pump Station 7022, OLF Atlantic W06895127 transmittal of data (these are subject to change based on the latest software configuration). If a designated application is not functional within 4 hours of initial attempt, defer to the Submittal application and submit the required data as an uploaded portable document (e.g. PDF), word processor, spreadsheet, drawing, or other appropriate format. Hard copy or e-mail submission of these items is acceptable only if eCMS is documented to be not available or not functional. For Submittals, select the following: Preparation by = Contractor personnel assigned to prepare the submittal Approval by = Contracting Officer Representative (COR) Returned by = Design Lead/Manager Forwarded to = Contractor project manager Table 1 - Project Documentation Types SUBJECT/NAME CLASS REMARKS ECMS APPLICATION As -Built Drawings U Locations of sensitive areas must be Document labeled as either "Controlled Area" management, or "Restricted Area" and may be shown documents, on unclassified documents with the submittals approval from Site Security Manager Base Access FOUO 1. Verify applicability with local Communications Request/Approval installation security procedures via management, the Administrative Contracting communications Office 2. Redact Social Security Numbers (SSNs) prior to upload into eCMS, unless SSNs are required by the local security office to support security clearance investigations or verifications Building Information U 1. Locations of sensitive areas must Document Modeling (BIM) be labeled as either "Controlled management, Area" or "Restricted Area" and may be documents, shown on unclassified documents with submittals the approval from Site Security Manager 2. Design reviews will be performed in existing "Dr Checks" Construction Permits U Refer to rules of the issuing Document activity, state or jurisdiction management, documents, submittals SECTION 01 31 23.13 20 Page 3 Replace Pump Station 7022, OLF Atlantic W06895127 SUBJECT/NAME CLASS REMARKS ECMS APPLICATION Construction U After the schedule submittal is Document Schedules approved by the COR, import the management, (Activities and schedule file into the scheduling documents, Milestones) application, and select "Approve" to submittals establish a new schedule baseline Construction FOUO Document Schedules management, (Cost -Loaded) documents, submittals DD 1354 Transfer of U Document Real Property management, documents, submittals Daily Production FOUO Provide weather conditions, crew Site management, Reports size, man-hours, equipment, and Daily Report materials information Daily Quality FOUO Provide QC Phase, Definable Features Site management, Control (QC) Reports of Work Daily Report Identify visitors Designs and U 1. Locations of sensitive areas must Document Specifications be labeled as either "Controlled management, Area" or "Restricted Area" and may be documents, shown on unclassified documents with submittals the approval from Site Security Manager 2. Design reviews will be performed in existing "Dr Checks" Environmental Notice U Refer to rules of the issuing Document of Violation (NOV), activity, state or jurisdiction management, Corrective Action documents, Plan submittals Environmental FOUO Document Protection Plan (EPP) management, documents, submittals Jobsite U Document Documentation, management, Bulletin Board, documents, Labor Laws, SDS submittals SECTION 01 31 23.13 20 Page 4 Replace Pump Station 7022, OLF Atlantic W06895127 SUBJECT/NAME CLASS REMARKS ECMS APPLICATION Meeting Minutes FOUO Communication management, meeting minutes Operations & U 1. Locations of sensitive areas must Document Maintenance Support be labeled as either "Controlled management, Information Area" or "Restricted Area" and may be documents, (OMSI/eOMSI), shown on unclassified documents with submittals Facility Data the approval from Site Security Worksheet Manager 2. Design reviews will be performed in existing "Dr Checks" Photographs U Subject to base/installation Document restrictions management, documents, submittals QCM Initial Phase FOUO Site management, Checklists Checklists QCM Preparatory FOUO Site management, Phase Checklists Checklists Quality Control Plans FOUO Document management, documents, submittals QC Certifications U Document management, documents, submittals QC Punch List U Site management, Punch lists Red -Zone Checklist U Site management, Checklists Rework Items List FOUO Site management, Punch lists Request for FOUO Communications Information (RFI) management, RFIs Post -Award SECTION 01 31 23.13 20 Page 5 Replace Pump Station 7022, OLF Atlantic W06895127 SUBJECT/NAME CLASS REMARKS ECMS APPLICATION Safety Plan FOUO Site management, Daily Report Safety - Activity FOUO Site management, Hazard Analyses (AHA) Daily Report Safety - Mishap FOUO Site management, Reports Daily Report SCIF/SAPF FOUO Note: Some Construction Security Document Accreditation plans may be classified as Secret. management, Support Documents Classified information must not be documents, uploaded into eCMS. Refer to the submittals Site Security Manager, as applicable. Shop Drawings U Locations of sensitive areas must be Document labeled as either "Controlled Area" management, or "Restricted Area" and may be shown documents, on unclassified documents with the submittals approval from Site Security Manager Storm Water U Refer to rules of the issuing Document Pollution Prevention activity, state or jurisdiction management, (Notice of Intent - documents, Notice of submittals Termination) Submittals and U Document Submittal Log management, documents, submittals Testing Plans, Logs, FOUO Site management, and Reports QC inspection and testing plan Training/Reference U Document Materials management, documents, submittals Training Records FOUO Document (Personnel) management, documents, submittals SECTION 01 31 23.13 20 Page 6 Replace Pump Station 7022, OLF Atlantic W06895127 SUBJECT/NAME CLASS REMARKS ECMS APPLICATION Utility FOUO Document Outage/Tie-In management, Request/Approval documents, submittals Warranties/BOD Letter FOUO Document management, documents, submittals Quality Assurance FOUO GOV ONLY Reports and Compliance Notices Other Government- FOUO GOV ONLY prepared documents All Other Documents FOUO Refer to FOIA guidelines and contact As applicable the FOIA official to determine whether exemptions exist 1.6.2 Markings on FOUO documents a. Only FOUO documents being electronically uploaded into the eCMS (.docx, xlsx, pptx, pdf, jpg, zip, and others as appropriate), and associated paper documents described in the paragraph CONTRACT ADMINISTRATION require FOUO markings as indicated in the subparagraphs below. b. FOUO documents that are originally created within the eCMS application using the web -based forms (RFIs, Daily Reports, and others as appropriate) will be automatically watermarked by the eCMS software, and these do not require additional markings. C. FOUO documents must be marked "UNCLASSIFIED//FOR OFFICIAL USE ONLY" at the bottom of the outside of the front cover (if there is one), the title page, the first page, and the outside of the back cover (if there is one). d. FOUO documents must be marked on the internal pages of the document as "UNCLASSIFIED//FOR OFFICIAL USE ONLY"' at top and bottom. e. Where Installations require digital photographs to be designated FOUO, place the markings on the face of the photograph. f. For visual documentation, other than photographs and audio documentation, mark with either visual or audio statements as appropriate at both the beginning and end of the file. SECTION 01 31 23.13 20 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 PART 2 PRODUCTS Not Used. PART 3 EXECUTION Not Used. -- End of Section -- SECTION O1 31 23.13 20 Page 8 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 01 33 00 SUBMITTAL PROCEDURES 08/18 PART 1 GENERAL 1.1 DEFINITIONS 1.1.1 Submittal Descriptions (SD) Submittal requirements are specified in the technical sections. Examples and descriptions of submittals identified by the Submittal Description (SD) numbers and titles follow: SD-01 Preconstruction Submittals Submittals that are required prior to or commencing with the start of work on site. Preconstruction Submittals include schedules and a tabular list of locations, features, and other pertinent information regarding products, materials, equipment, or components to be used in the work. Certificates Of Insurance Surety Bonds List Of Proposed Subcontractors List Of Proposed Products Submittal Register Schedule Of Prices Accident Prevention Plan Work Plan Quality Control (QC) plan Environmental Protection Plan SD-02 Shop Drawings Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work. Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the product or system into the project. Drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be coordinated. SD-03 Product Data Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work. Samples of warranty language when the contract requires extended product warranties. SD-05 Design Data SECTION 01 33 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 Design calculations, mix designs, analyses or other data pertaining to a part of work. Design submittals, design substantiation submittals and extensions of design submittals. SD-06 Test Reports Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. Unless specified in another section, testing must have been within three years of date of contract award for the project. Report that includes findings of a test required to be performed on an actual portion of the work or prototype prepared for the project before shipment to job site. Report that includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation. Investigation reports Daily logs and checklists Final acceptance test and operational test procedure SD-07 Certificates Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that the product, system, or material meets specification requirements. Must be dated after award of project contract and clearly name the project. Document required of Contractor, or of a manufacturer, supplier, installer or Subcontractor through Contractor. The document purpose is to further promote the orderly progression of a portion of the work by documenting procedures, acceptability of methods, or personnel qualifications. Confined space entry permits Text of posted operating instructions SD-08 Manufacturer's Instructions Preprinted material describing installation of a product, system or material, including special notices and (SDS) concerning impedances, hazards and safety precautions. SD-10 Operation and Maintenance Data Data provided by the manufacturer, or the system provider, including manufacturer's help and product line documentation, necessary to maintain and install equipment, for operating and maintenance use by facility personnel. SECTION O1 33 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 Data required by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item. Data incorporated in an operations and maintenance manual or control system. SD-11 Closeout Submittals Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism. Submittals required for Guiding Principle Validation (GPV) or Third Party Certification (TPC). Special requirements necessary to properly close out a construction contract. For example, Record Drawings and as -built drawings. Also, submittal requirements necessary to properly close out a major phase of construction on a multi -phase contract. 1.1.2 Approving Authority Office or designated person authorized to approve the submittal. 1.1.3 Work As used in this section, on -site and off -site construction required by contract documents, including labor necessary to produce submittals, construction, materials, products, equipment, and systems incorporated or to be incorporated in such construction. In exception, excludes work to produce SD-01 submittals. 1.2 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with this section. SD-01 Preconstruction Submittals Submittal Register 1.3 SUBMITTAL CLASSIFICATION Within the terms of the Contract Clause SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION, submittals are considered to be "shop drawings." 1.4 FORWARDING SUBMITTALS REQUIRING GOVERNMENT APPROVAL As soon as practicable after award of contract, and before procurement or fabrication, forward to the Commander, NAVFAC Mid -Atlantic, FEAD Cherry Point, PSC Box 8006, Building 163, Cherry Point, North Carolina, 28533-0006 submittals required in the technical sections of this specification, including shop drawings, product data and samples. In addition, forward a copy of the submittals to the Contracting Officer at Commander, NAVFAC Mid -Atlantic, FEAD Cherry Point, PSC Box 8006, Building 163, Cherry Point, North Carolina, 28533-0006. SECTION O1 33 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 1.4.1 O&M Data Submit data specified for a given item within 30 calendar days after the item is delivered to the contract site. In the event the Contractor fails to deliver 0&M data within the time limits specified, the Contracting Officer may withhold from progress payments 50 percent of the price of the items to which such O&M data apply. 1.5 PREPARATION 1.5.1 Transmittal Form Transmit each submittal, except sample installations and sample panels to the office of the approving authority using the transmittal form prescribed by the Contracting Officer. Include all information prescribed by the transmittal form and required in paragraph IDENTIFYING SUBMITTALS. Use the submittal transmittal forms to record actions regarding samples. 1.5.2 Identifying Submittals The Contractor's Quality Control Manager must prepare, review and stamp submittals, including those provided by a subcontractor, before submittal to the the Government. Identify submittals, except sample installations and sample panels, with the following information permanently adhered to or noted on each separate component of each submittal and noted on transmittal form. Mark each copy of each submittal identically, with the following: a. Project title and location b. Construction contract number C. Dates of the drawings and revisions d. Name, address, and telephone number of Subcontractor, supplier, manufacturer, and any other Subcontractor associated with the submittal. e. Section number of the specification by which submittal is required f. Submittal description (SD) number of each component of submittal g. For a resubmission, add alphabetic suffix on submittal description, for example, submittal 18 would become 18A, to indicate resubmission h. Product identification and location in project. 1.5.3 Submittal Format 1.5.3.1 Format of SD-01 Preconstruction Submittals When the submittal includes a document that is to be used in the project, or is to become part of the project record, other than as a submittal, do not apply the Contractor's certification stamp to the document itself, but to a separate sheet accompanying the document. Provide data in the unit of measure used in the contract documents. SECTION O1 33 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 1.5.3.2 Format for SD-02 Shop Drawings Provide shop drawings not less than 8 1/2 by 11 inches nor more than 30 by 42 inches, except for full-size patterns or templates. Prepare drawings to accurate size, with scale indicated, unless another form is required. Ensure drawings are suitable for reproduction and of a quality to produce clear, distinct lines and letters, with dark lines on a white background. a. Include the nameplate data, size, and capacity on drawings. Also include applicable federal, military, industry, and technical society publication references. b. Dimension drawings, except diagrams and schematic drawings. Prepare drawings demonstrating interface with other trades to scale. Use the same unit of measure for shop drawings as indicated on the contract drawings. Identify materials and products for work shown. Present shop drawings sized 8 1/2 by 11 inches as part of the bound volume for submittals. Present larger drawings in sets. Submit an electronic copy of drawings in PDF format. 1.5.3.2.1 Drawing Identifaction Include on each drawing the drawing title, number, date, and revision numbers and dates, in addition to information required in paragraph IDENTIFYING SUBMITTALS. Number drawings in a logical sequence. Each drawing is to bear the number of the submittal in a uniform location next to the title block. Place the Government contract number in the margin, immediately below the title block, for each drawing. Reserve a blank space, no smaller than four inches on the right-hand side of each sheet for the Government disposition stamp. 1.5.3.3 Format of SD-03 Product Data Present product data submittals for each section as a complete, bound volume. Include a table of contents, listing the page and catalog item numbers for product data. Indicate, by prominent notation, each product that is being submitted; indicate the specification section number and paragraph number to which it pertains. 1.5.3.3.1 Product Information Supplement product data with material prepared for the project to satisfy the submittal requirements where product data does not exist. Identify this material as developed specifically for the project, with information and format as required for submission of SD-07 Certificates. Provide product data in units used in the Contract documents. Where product data are included in preprinted catalogs with another unit, submit the dimensions in contract document units, on a separate sheet. SECTION O1 33 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 1.5.3.3.2 Standards Where equipment or materials are specified to conform to industry or technical -society reference standards of such organizations as the American National Standards Institute (ANSI), ASTM International (ASTM), National Electrical Manufacturer's Association (NEMA), Underwriters Laboratories (UL), or Association of Edison Illuminating Companies (AEIC), submit proof of such compliance. The label or listing by the specified organization will be acceptable evidence of compliance. In lieu of the label or listing, submit a certificate from an independent testing organization, competent to perform testing, and approved by the Contracting Officer. State on the certificate that the item has been tested in accordance with the specified organization's test methods and that the item complies with the specified organization's reference standard. 1.5.3.3.3 Data Submission Collect required data submittals for each specific material, product, unit of work, or system into a single submittal that is marked for choices, options, and portions applicable to the submittal. Mark each copy of the product data identically. Partial submittals will not be accepted for expedition of the construction effort. Submit the manufacturer's instructions before installation. 1.5.3.4 Format of SD-04 Samples 1.5.3.4.1 Sample Characteristics Furnish samples in the following sizes, unless otherwise specified or unless the manufacturer has prepackaged samples of approximately the same size as specified: a. Sample of Equipment or Device: Full size. b. Sample of Materials Less Than 2 by 3 inches: Built up to 8 1/2 by 11 inches. C. Sample of Materials Exceeding 8 1/2 by 11 inches: Cut down to 8 1/2 by 11 inches and adequate to indicate color, texture, and material variations. d. Sample of Linear Devices or Materials: 10 inch length or length to be supplied, if less than 10 inches. Examples of linear devices or materials are conduit and handrails. e. Sample Volume of Nonsolid Materials: Pint. Examples of nonsolid materials are sand and paint. f. Color Selection Samples: 2 by 4 inches. Where samples are specified for selection of color, finish, pattern, or texture, submit the full set of available choices for the material or product specified. Sizes and quantities of samples are to represent their respective standard unit. g. Sample Panel: 4 by 4 feet. h. Sample Installation: 100 square feet. SECTION O1 33 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 1.5.3.4.2 Sample Incorporation Reusable Samples: Incorporate returned samples into work only if so specified or indicated. Incorporated samples are to be in undamaged condition at the time of use. Recording of Sample Installation: Note and preserve the notation of any area constituting a sample installation, but remove the notation at the final clean-up of the project. 1.5.3.4.3 Comparison Sample Samples Showing Range of Variation: Where variations in color, finish, pattern, or texture are unavoidable due to nature of the materials, submit sets of samples of not less than three units showing extremes and middle of range. Mark each unit to describe its relation to the range of the variation. When color, texture, or pattern is specified by naming a particular manufacturer and style, include one sample of that manufacturer and style, for comparison. 1.5.3.5 Format of SD-05 Design Data Provide design data and certificates on 8 1/2 by 11 inch paper. Provide a bound volume for submittals containing numerous pages. 1.5.3.6 Format of SD-06 Test Reports Provide reports on 8 1/2 by 11 inch paper in a complete bound volume. By prominent notation, indicate each report in the submittal. Indicate the specification number and paragraph number to which each report pertains. 1.5.3.7 Format of SD-07 Certificates Provide design data and certificates on 8 1/2 by 11 inch paper. Provide a bound volume for submittals containing numerous pages. 1.5.3.8 Format of SD-08 Manufacturer's Instructions Present manufacturer's instructions submittals for each section as a complete, bound volume. Include the manufacturer's name, trade name, place of manufacture, and catalog model or number on product data. Also include applicable federal, military, industry, and technical -society publication references. If supplemental information is needed to clarify the manufacturer's data, submit it as specified for SD-07 Certificates. Submit the manufacturer's instructions before installation. 1.5.3.8.1 Standards Where equipment or materials are specified to conform to industry or technical -society reference standards of such organizations as the American National Standards Institute (ANSI), ASTM International (ASTM), National Electrical Manufacturer's Association (NEMA), Underwriters Laboratories (UL), or Association of Edison Illuminating Companies (AEIC), SECTION O1 33 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 submit proof of such compliance. The label or listing by the specified organization will be acceptable evidence of compliance. In lieu of the label or listing, submit a certificate from an independent testing organization, competent to perform testing, and approved by the Contracting Officer. State on the certificate that the item has been tested in accordance with the specified organization's test methods and that the item complies with the specified organization's reference standard. 1.5.3.9 Format of SD-09 Manufacturer's Field Reports Provide reports on 8 1/2 by 11 inch paper in a complete bound volume. By prominent notation, indicate each report in the submittal. Indicate the specification number and paragraph number to which each report pertains. 1.5.3.10 Format of SD-10 Operation and Maintenance Data (O&M) Comply with the requirements specified in Section 01 78 23 OPERATION AND MAINTENANCE DATA for 0&M Data format. 1.5.3.11 Format of SD-11 Closeout Submittals When the submittal includes a document that is to be used in the project or is to become part of the project record, other than as a submittal, do not apply the Contractor's approval stamp to the document itself, but to a separate sheet accompanying the document. Provide data in the unit of measure used in the contract documents. 1.5.4 Source Drawings for Shop Drawings 1.5.4.1 Source Drawings The entire set of source drawing files (DWG) will not be provided to the Contractor. Request the specific Drawing Number for the preparation of shop drawings. Only those drawings requested to prepare shop drawings will be provided. These drawings are provided only after award. 1.5.4.2 Terms and Conditions Data contained on these electronic files must not be used for any purpose other than as a convenience in the preparation of construction data for the referenced project. Any other use or reuse is at the sole risk of the Contractor and without liability or legal exposure to the Government. The Contractor must make no claim, and waives to the fullest extent permitted by law any claim or cause of action of any nature against the Government, its agents, or its subconsultants that may arise out of or in connection with the use of these electronic files. The Contractor must, to the fullest extent permitted by law, indemnify and hold the Government harmless against all damages, liabilities, or costs, including reasonable attorney's fees and defense costs, arising out of or resulting from the use of these electronic files. These electronic source drawing files are not construction documents. Differences may exist between the source drawing files and the corresponding construction documents. The Government makes no representation regarding the accuracy or completeness of the electronic SECTION O1 33 00 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 source drawing files, nor does it make representation to the compatibility of these files with the Contractor hardware or software. The Contractor is responsible for determining if any conflict exists. In the event that a conflict arises between the signed and sealed construction documents prepared by the Government and the furnished source drawing files, the signed and sealed construction documents govern. Use of these source drawing files does not relieve the Contractor of the duty to fully comply with the contract documents, including and without limitation the need to check, confirm and coordinate the work of all contractors for the project. If the Contractor uses, duplicates or modifies these electronic source drawing files for use in producing construction data related to this contract, remove all previous indication of ownership (seals, logos, signatures, initials and dates). 1.5.5 Electronic File Format Provide submittals in electronic format, with the exception of material samples required for SD-04 Samples items. In addition to the electronic submittal, provide three hard copies of the submittals. Compile the submittal file as a single, complete document, to include the Transmittal Form described within. Name the electronic submittal file specifically according to its contents, and coordinate the file naming convention with the Contracting Officer. Electronic files must be of sufficient quality that all information is legible. Use PDF as the electronic format, unless otherwise specified or directed by the Contracting Officer. Generate PDF files from original documents with bookmarks so that the text included in the PDF file is searchable and can be copied. If documents are scanned, optical character resolution (OCR) routines are required. Index and bookmark files exceeding 30 pages to allow efficient navigation of the file. When required, the electronic file must include a valid electronic signature or a scan of a signature. E-mail electronic submittal documents smaller than TOMB to an e-mail address as directed by the Contracting Officer. Provide electronic documents over 10 MB on an optical disc or through an electronic file sharing system such as the AMRDEC SAFE Web Application located at the following website: https://safe.amrdec.army.mil/safe/. 1.6 QUANTITY OF SUBMITTALS 1.6.1 Number of SD-01 Preconstruction Submittal Copies Unless otherwise specified, submit three sets of administrative submittals. 1.6.2 Number of SD-02 Shop Drawing Copies Submit seven copies of shop drawings requiring review and approval by the Contracting Officer. 1.6.3 Number of SD-03 Product Data Copies Submit in compliance with quantity requirements specified for shop drawings. 1.6.4 Number of SD-04 Samples a. Submit two samples, or two sets of samples showing the range of variation, of each required item. One approved sample or set of samples will be retained by the approving authority and one will be SECTION O1 33 00 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 returned to the Contractor. b. Submit one sample panel or provide one sample installation where directed. Include components listed in the technical section or as directed. C. Submit one sample installation, where directed. d. Submit one sample of nonsolid materials. 1.6.5 Number of SD-05 Design Data Copies Submit in compliance with quantity requirements specified for shop drawings. 1.6.6 Number of SD-06 Test Report Copies Submit in compliance with quantity and quality requirements specified for shop drawings, other than field test results that will be submitted with QC reports. 1.6.7 Number of SD-07 Certificate Copies Submit in compliance with quantity requirements specified for shop drawings. 1.6.8 Number of SD-08 Manufacturer's Instructions Copies Submit in compliance with quantity requirements specified for shop drawings. 1.6.9 Number of SD-09 Manufacturer's Field Report Copies Submit in compliance with quantity and quality requirements specified for shop drawings other than field test results that will be submitted with QC reports. 1.6.10 Number of SD-10 Operation and Maintenance Data Copies Submit three copies of 0&M data to the Contracting Officer for review and approval. 1.6.11 Number of SD-11 Closeout Submittals Copies Unless otherwise specified, submit three sets of administrative submittals. 1.7 PROJECT SUBMITTAL REGISTER A sample Project Submittal Register showing items of equipment and materials for when submittals are required by the specifications is provided as "Appendix A - Submittal Register." 1.7.1 Submittal Management Prepare and maintain a submittal register, as the work progresses. Do not change data that is output in columns (c), (d), (e), and (f) as delivered by Government; retain data that is output in columns (a), (g), (h), and (i) as approved. As an attachment, provide a submittal register showing items of equipment and materials for which submittals are required by the SECTION O1 33 00 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 specifications. This list may not be all-inclusive and additional submittals may be required. Column (c): Lists specification section in which submittal is required. Column (d): Lists each submittal description (SD Number. and type, e.g., SD-02 Shop Drawings) required in each specification section. Column (e): Lists one principal paragraph in each specification section where a material or product is specified. This listing is only to facilitate locating submitted requirements. Do not consider entries in column (e) as limiting the project requirements. Column (f): Lists the approving authority for each submittal. Thereafter, the Contractor is to track all submittals by maintaining a complete list, including completion of all data columns and all dates on which submittals are received by and returned by the Government. 1.7.2 Design -Build Submittal Register The Designer of Record develops a complete list of submittals during design and identify required submittals in the specifications, and use the list to prepare the Submittal Register. The list may not be all inclusive and additional submittals may be required by other parts of the contract. Complete the submittal register and submit it to the Contracting Officer for approval within 30 calendar days after Notice to Proceed. The approved submittal register will serve as a scheduling document for submittals and will be used to control submittal actions throughout the contract period. Coordinate the submit dates and need dates with dates in the Contractor prepared progress schedule. Submit monthly or until all submittals have been satisfactorily completed, updates to the submittal register showing the Contractor action codes and actual dates with Government action codes. Revise the submittal register when the progress schedule is revised and submit both for approval. 1.7.3 Preconstruction Use of Submittal Register Submit the submittal register. Include the QC plan and the project schedule. Verify that all submittals required for the project are listed and add missing submittals. Coordinate and complete the following fields on the register submitted with the QC plan and the project schedule: Column (a) Activity Number: Activity number from the project schedule. Column (g) Contractor Submit Date: Scheduled date for the approving authority to receive submittals. Column (h) Contractor Approval Date: Date that Contractor needs approval of submittal. Column (i) Contractor Material: Date that Contractor needs material delivered to Contractor control. SECTION O1 33 00 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 1.7.4 Contractor Use of Submittal Register Update the following fields with each submittal throughout the contract. Column (b) Transmittal Number: List of consecutive, Contractor -assigned numbers. Column (j) Action Code (k): Date of action used to record Contractor's review when forwarding submittals to QC. Column (1) Date submittal transmitted. Column (q) Date approval was received. 1.7.5 Approving Authority Use of Submittal Register Update the following fields: Column (b) Transmittal Number: List of consecutive, Contractor -assigned numbers. Column (1) Date submittal was recieved. Column (m) through (p) Dates of review actions. Column (q) Date of return to Contractor. 1.7.6 Action Codes 1.7.6.1 Government Review Action Codes "A" - "Approved as submitted" "AN" - "Approved as noted" "RR" - "Disapproved as submitted"; "Completed" "NR" - "Not Reviewed" "RA" - "Receipt Acknowledged" 1.7.7 Delivery of Copies Submit an updatd electronic copy of the submittal register to the Contracting Officer with each invoice request. Provide an updated Submittal Register monthly regardless of whether an invoice is submitted. 1.8 VARIATIONS Variations from contract requirements require Contracting Officer approval pursuant to contract Clause FAR 52.236-21 Specifications and Drawings for Construction, and will be considered where advantageous to the Government. 1.8.1 Considering Variations Discussion of variations with the Contracting Officer before submission will help ensure that functional and quality requirements are met and minimize rejections and resubmittals. When contemplating a variation that results in lower cost, consider submission of the variation as a Value SECTION O1 33 00 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 Engineering Change Proposal (VECP). Specifically point out variations from contract requirements in transmittal letters. Failure to point out variations may cause the Government to require rejection and removal of such work at no additional cost to the Government. 1.8.2 Proposing Variations When proposing variation, deliver a written request to the Contracting Officer, with documentation of the nature and features of the variation and why the variation is desirable and beneficial to Government. Include the DOR's written analysis and approval. If lower cost is a benefit, also include an estimate of the cost savings. In addition to documentation required for variation, include the submittals required for the item. Clearly mark the proposed variation in all documentation. 1.8.3 Warranting that Variations are Compatible When delivering a variation for approval, the Contractor warrants that this contract has been reviewed to establish that the variation, if incorporated, will be compatible with other elements of work. 1.8.4 Review Schedule Extension In addition to the normal submittal review period, a period of 14 working days will be allowed for the Government to consider submittals with variations. 1.9 SCHEDULING Schedule and submit concurrently product data and shop drawings covering component items forming a system or items that are interrelated. Submit pertinent certifications at the same time. No delay damages or time extensions will be allowed for time lost in late submittals. a. Coordinate scheduling, sequencing, preparing, and processing of submittals with performance of work so that work will not be delayed by submittal processing. The Contractor is responsible for additional time required for Government reviews resulting from required resubmittals. The review period for each resubmittal is the same as for the initial submittal. b. Submittals required by the contract documents are listed on the submittal register. If a submittal is listed in the submittal register but does not pertain to the contract work, the Contractor is to include the submittal in the register and annotate it "N/A" with a brief explanation. Approval by the Contracting Officer does not relieve the Contractor of supplying submittals required by the contract documents but that have been omitted from the register or marked "N/A." C. Resubmit the submittal register and annotate it monthly with actual submission and approval dates. When all items on the register have been fully approved, no further resubmittal is required. Contracting Officer review will be completed within 20 working days after the date of submission. SECTION O1 33 00 Page 13 Replace Pump Station 7022, OLF Atlantic WO6895127 d. Except as specified otherwise, allow a review period, beginning with receipt by the approving authority, that includes at least 20 working days for submittals where the Contracting Officer is the approving authority. The period of review for submittals with Contracting Officer approval begins when the Government receives the submittal from the QC organization. e. For submittals requiring review by a Government fire protection engineer, allow a review period, beginning when the Government receives the submittal from the QC organization, of 30 working days for return of the submittal to the Contractor. 1.9.1 Reviewing, Certifying, and Approving Authority The QC Manager is responsible for reviewing all submittals and certifying that they are in compliance with contract requirements. The approving authority on submittals is the Contracting Officer unless otherwise specified. 1.9.2 Constraints Conform to provisions of this section, unless explicitly stated otherwise for submittals listed or specified in this contract. Submit complete submittals for each definable feature of the work. At the same time, submit components of definable features that are interrelated as a system. When acceptability of a submittal is dependent on conditions, items, or materials included in separate subsequent submittals, the submittal will be returned without review. Approval of a separate material, product, or component does not imply approval of the assembly in which the item functions. 1.9.3 QC Organization Responsibilities a. Review submittals for conformance with project design concepts and compliance with contract documents. b. Process submittals based on the approving authority indicated in the submittal register. () When the Contracting Officer is the approving authority or when variation has been proposed, forward the submittal to the Government, along with a certifying statement, or return the submittal marked "not reviewed" or "revise and resubmit" as appropriate. The QC organization's review of the submittal determines the appropriate action. C. Ensure that material is clearly legible. d. Stamp each sheet of each submittal with a QC certifying statement, except that data submitted in a bound volume or on one sheet printed on two sides may be stamped on the front of the first sheet only. (1) When the approving authority is the Contracting Officer, the QC organization will certify submittals forwarded to the Contracting Officer with the following certifying statement: SECTION O1 33 00 Page 14 Replace Pump Station 7022, OLF Atlantic WO6895127 "I hereby certify that the (equipment) (material) (article) shown and marked in this submittal is that proposed to be incorporated with Contract Number ( ) is in compliance with the contract drawings and specification, can be installed in the allocated spaces, and is submitted for Government approval. Certified by Submittal Reviewer (Signature when applicable) Certified by QC Manager (Signature) , Date Date " e. Sign the certifying statement. The QC organization member designated in the approved QC plan is the person signing certifying statements. The use of original ink for signatures is required. Stamped signatures are not acceptable. f. Update the submittal register as submittal actions occur, and maintain the submittal register at the project site until final acceptance of all work by the Contracting Officer. g. Retain a copy of approved submittals and approved samples at the project site. h. For "S" submittals, provide a copy of the approved submittal to the Government Approving authority. 1.9.4 Government Reviewed Design The Government will review design submittals for conformance with the technical requirements of the Solicitation. Government review is required for variations from the completed design. Review will be only for conformance with the contract requirements. Included are only those construction submittals for which the DOR's design documents do not include enough detail to ascertain contract compliance. The Government may, but is not required to, review extensions of design such as structural steel or reinforcement shop drawings. 1.10 GOVERNMENT APPROVING AUTHORITY When the approving authority is the Contracting Officer, the Government will. a. Note the date on which the submittal was received from the QC manager. b. Review submittals for approval within the scheduling period specified and only for conformance with project design concepts and compliance with contract documents. C. Identify returned submittals with one of the actions defined in paragraph REVIEW NOTATIONS and with comments and markings appropriate for the action indicated. Upon completion of review of submittals requiring Government approval, stamp and date submittals. Three copies of the submittal will be retained by the Contracting Officer and four copies of the submittal will be returned to the Contractor. If the Government performs a conformance review of other Designer of Record approved submittals, the submittals SECTION O1 33 00 Page 15 Replace Pump Station 7022, OLF Atlantic WO6895127 will be identified and returned, as described above. 1.10.1 Review Notations Submittals will be returned to the Contractor with the following notations: a. Submittals marked "approved" or "accepted" authorize proceeding with the work covered. b. Submittals marked "approved as noted" or "approved, except as noted, resubmittal not required", authorize proceeding with the work covered provided that the Contractor takes no exception to the corrections. C. Submittals marked "not approved", "disapproved", or "revise and resubmit" indicate incomplete submittal or noncompliance with the contract requirements or design concept. Resubmit with appropriate changes. Do not proceed with work for this item until the resubmittal is approved. d. Submittals marked "not reviewed" indicate that the submittal has been previously reviewed and approved, is not required, does not have evidence of being reviewed and certified by Contractor, or is not complete. A submittal marked "not reviewed" will be returned with an explanation of the reason it is not reviewed. Resubmit submittals returned for lack of review by Contractor or for being incomplete, with appropriate action, coordination, or change. e. Submittals marked "receipt acknowledged" indicate that submittals have been received by the Government. This applies only to "information -only submittals" as previously defined. 1.11 DISAPPROVED SUBMITTALS Make corrections required by the Contracting Officer. If the Contractor considers any correction or notation on the returned submittals to constitute a change to the contract drawings or specifications, give notice to the Contracting Offficer as required under the FAR clause titled CHANGES. The Contractor is responsible for the dimensions and design of connection details and the construction of work. Failure to point out variations may cause the Government to require rejection and removal of such work at the Contractor's expense. If changes are necessary to submittals, make such revisions and resubmit in accordance with the procedures above. No item of work requiring a submittal change is to be accomplished until the changed submittals are approved. 1.12 APPROVED SUBMITTALS The Contracting Officer's approval of submittals is not to be construed as a complete check, and indicates only that the general method of construction, materials, detailing, and other information are satisfactory. the design, general method of construction, materials, detailing, and other information appear to meet the Solicitation and Accepted Proposal. Approval or acceptance by the Government for a submittal does not relieve the Contractor of the responsibility for meeting the contract requirements or for any error that may exist, because under the Quality Control (QC) requirements of this contract, the Contractor is responsible for ensuring SECTION O1 33 00 Page 16 Replace Pump Station 7022, OLF Atlantic WO6895127 information contained with in each submittal accurately conforms with the requirements of the contract documents. After submittals have been approved or accepted by the Contracting Officer, no resubmittal for the purpose of substituting materials or equipment will be considered unless accompanied by an explanation of why a substitution is necessary. 1.13 APPROVED SAMPLES Approval of a sample is only for the characteristics or use named in such approval and is not to be construed to change or modify any contract requirements. Before submitting samples, provide assurance that the materials or equipment will be available in quantities required in the project. No change or substitution will be permitted after a sample has been approved. Match the approved samples for materials and equipment incorporated in the work. If requested, approved samples, including those that may be damaged in testing, will be returned to the Contractor, at its expense, upon completion of the contract. Unapproved samples will also be returned to the Contractor at its expense, if so requested. Failure of any materials to pass the specified tests will be sufficient cause for refusal to consider, under this contract, any further samples of the same brand or make as that material. The Government reserves the right to disapprove any material or equipment that has previously proved unsatisfactory in service. Samples of various materials or equipment delivered on the site or in place may be taken by the Contracting Officer for testing. Samples failing to meet contract requirements will automatically void previous approvals. Replace such materials or equipment to meet contract requirements. PART 2 PRODUCTS Not Used PART 3 EXECUTION Not Used -- End of Section -- SECTION O1 33 00 Page 17 SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 01 14 00 SD-01 Preconstruction Submittals List of Contact Personnel 1.3.1.1 G 01 20 00.00 20 SD-01 Preconstruction Submittals Schedule of Prices 1.3 G 01 30 00 SD-01 Preconstruction Submittals List of contact personnel 1.2.1 01 31 23.13 20 SD-01 Preconstruction Submittals List of Contractor's Personnel 1.4.2 G 01 3300 SD-01 Preconstruction Submittals Submittal Register 1.7 01 3526 SD-01 Preconstruction Submittals Accident Prevention Plan (APP) 1.8 SD-06 Test Reports Monthly Exposure Reports 1.4 Notifications and Reports 1.13 Accident Reports 1.13.2 LHE Inspection Reports 1.13.3 SD-07 Certificates Contractor Safety Self -Evaluation 1.5 Checklist Standard Lift Plan 1.8.2.1 Activity Hazard Analysis (AHA) 1.9 Confined Space Entry Permit 1.10.1 Hot Work Permit 1.10.1 Certificate of Compliance 1.13.4 01 45 00.00 20 SD-01 Preconstruction Submittals SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 01 45 00.00 20 Construction Quality Control QC 1.6.1 Plan 01 50 00 SD-01 Preconstruction Submittals Construction Site Plan 1.3 Traffic Control Plan 3.4.1 Haul Road Plan 2.2.1 01 57 19 SD-01 Preconstruction Submittals Preconstruction Survey 1.5.1 Solid Waste Management Permit 1.9 Regulatory Notifications 1.5.2 Environmental Protection Plan 1.6 Dirt and Dust Control Plan 1.6.9.1 Employee Training Records 1.5.5 Environmental Manager 1.5.4 Qualifications SD-06 Test Reports Solid Waste Management Report 3.5.2.1 SD-07 Certificates Employee Training Records 1.5.5 ECATTS Certificate Of 1.4.1.2 Completion SD-11 Closeout Submittals Waste Determination 3.5.1 Documentation Disposal Documentation for 3.5.3.6 Hazardous and Regulated Wast SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 01 57 19 Assembled Employee Training 1.5.5 Records Solid Waste Management Permit 1.9 Solid Waste Management Report 3.5.2.1 Contractor Hazardous Material 3.6.1 Inventory Log Hazardous Waste/Debris 3.5.3.1 Management Regulatory Notifications 1.5.2 Sales Documentation 3.5.2.1 Contractor Certification 3.5.2.1 01 7800 SD-03 Product Data Warranty Management Plan 1.6.1 Warranty Tags 1.6.4 Final Cleaning 3.3 Spare Parts Data 1.5 SD-08 Manufacturer's Instructions Instructions 1.6.1 SD-10 Operation and Maintenance Data Operation and Maintenance 3.2 Manuals SD-11 Closeout Submittals As -Built Drawings 3.1 Interim DD FORM 1354 3.4 Checklist for DD FORM 1354 3.4 SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 3 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 01 7823 SD-10 Operation and Maintenance Data O&M Database 1.4 Training Plan 3.1.1 Training Outline 3.1.3 Training Content 3.1.2 SD-11 Closeout Submittals Validation of Training Completion 3.1.5 0241 00 SD-01 Preconstruction Submittals Demolition Plan 1.2.1 03 30 53 SD-03 Product Data Air -Entraining Admixture 2.2.3.1 Water -Reducing or Retarding 2.2.3.2 Admixture Curing Materials 2.2.10 Expansion Joint Filler Strips, 2.2.6 Premolded Conveying and Placing Concrete 3.2 Formwork 2.2.7 Mix Design Data 2.3 Ready -Mix Concrete 2.3 Mechanical Reinforcing Bar 2.2.5 Connectors SD-06 Test Reports Aggregates 2.2.2 Concrete Mixture Proportions 12.1.3 SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 4 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 03 30 53 Compressive Strength Testing 3.8.3 Slump 3.8.3 Air Content 3.8.3 Water 2.2.4 SD-07 Certificates Cementitious Materials 2.2.1 Aggregates 2.2.2 Delivery Tickets 2.3 26 20 00 SD-02 Shop Drawings Panelboards 2.10 SD-03 Product Data Receptacles 2.9 Circuit breakers 2.10.3 Switches 2.8 Motor controllers 2.12 Sure protective devices 2.16 SD-06 Test Reports 600-volt wiring test 3.4.2 Ground -fault receptacle test 3.4.3 SD-10 Operation and Maintenance Data Electrical Systems 1.5.1 2651 00 SD-02 Shop Drawings Luminaire Drawings 1.5.1 SD-03 Product Data Luminaires 12.2 SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 5 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 2651 00 Light Sources 2.4 Drivers, Ballasts and Generators 2.3 LED Luminaire Warranty 1.6.1 Luminaire Design Data 1.5.2 SD-07 Certificates Luminaire Useful Life Certificate 1.6.1.1 31 23 00.00 20 SD-01 Preconstruction Submittals Dewatering work plan 1.7.1 SD-06 Test Reports Testing 1.6 Select material 3.12.2.1 Density tests 3.12.2.2 Moisture Content Tests 3.12.2.3 32 11 23 SD-06 Test Reports Initial Tests 2.2.1 In -Place Tests 3.13.1 33 11 00 SD-03 Product Data Pipe, Fittings, Joints, Valves and 2.1.1 Couplings Valves 2.1.2 G Valve Boxes 2.1.2.2 G Pipe Restraint 2.2.1 G Backflow Preventer 1.4.2.1.1 G Disinfection Procedures 3.2.3 G SD-06 Test Reports Backflow Preventer Tests 3.3.1.4 G SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 6 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 33 11 00 Hydrostatic Sewer Test 3.2.1.1.6 Leakage Test 3.3.1.2 Hydrostatic Test 3.3.1.1 SD-07 Certificates Pipe, Fittings, Joints, Valves and 2.1.1 Couplings Valves 2.1.2 Backflow Prevention Training 1.4.2.1.1 2 Certificate Backflow Tester 1.4.2.1.1 1 SD-08 Manufacturer's Instructions Ductile Iron Piping 2.1.1.1 PVC Piping For Service Lines 2.1.1.2.2 33 30 00 SD-01 Preconstruction Submittals Contractor's License 1.3.1 G SD-02 Shop Drawings Installation Drawings 3.1.1 G SD-03 Product Data Precast Concrete Manholes 2.2.6 Gravity Pie 2.2.1 Pressure Pie 2.2.2 G SD-06 Test Reports Hydrostatic Sewer Test 3.3.1.1 G Low -Pressure Air Tests 3.3.1.2.1 G Tests For Pressure Lines 3.3.1.3 G SD-07 Certificates SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 7 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 33 30 00 Portland Cement 2.2.4 3332 13.13 SD-01 Preconstruction Submittals Material, Equipment, and Fixtures 2.2 G List SD-02 Shop Drawings Fabrication Drawings 2.1 G SD-03 Product Data Spare Parts Data 3.3.1 G Entrance Covers 2.2.3 G Pumps 2.2.4 G Pump Controls 2.2.8 G Impellers 2.1.1.1 G Couplings 2.1.1.1 G Bearings 2.1.1.1 G Stuffing Boxes 2.1.1.1 G Gate Valves 2.2.5.1 G Check Valves 2.2.5.3 G Electric Motors 2.1.1.1 G SD-05 Design Data Motor/Pumps 2.1 G Pump Test 3.2.1 G Hydrostatic Pressure Test 3.2.1 G Float Test 3.2.1 IG SD-07 Certificates Listing of Product Installations 1.3 G Entrance Covers 2.2.3 G SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 8 OF 9 PAGES SUBMITTAL REGISTER CONTRACT NO. TITLE AND LOCATION Replace Pump Station 7022, OLF Atlantic CONTRACTOR A C T I V I T Y N O T R A N S M I T T A L N O S P E C S E C T DESCRIPTION ITEM SUBMITTED P A R A G# R A P H G O V C T L A O S R S I A F / I E C A R T E I V O W N R CONTRACTOR: SCHEDULE DATES CONTRACTOR ACTION APPROVING AUTHORITY MAILED TO CONTR/ DATE RCD FIRM APPR AUTH REMARKS SUBMIT APPROVAL NEEDED BY MATERIAL NEEDED BY A C T I O N C O D E DATE OF ACTION DATE FWD TO APPR AUTH/ DATE RCD FROM CONTR DATE FWD TO OTHER REVIEWER DATE RCD FROM OTH REVIEWER A C T I O N C O D E DATE OF ACTION (a) (b) (C) (d) (e) (f) (g) (h) (1) Q) (k) (1) (m) (n) (o) (p) (q) (r) 33 32 13.13 Pumps 2.2.4 G Gate Valves 2.2.5.1 G Check Valves 2.2.5.3 G Electric Motors 2.1.1.1 G SD-08 Manufacturer's Instructions Entrance Covers 2.2.3 G Pumps 2.2.4 G Pump Controls 2.2.8 G Gate Valves 2.2.5.1 G Check Valves 2.2.5.3 G Electric Motors 2.1.1.1 G Special Tools 3.3.1 G Posted Instructions 3.3.1 G SD-10 Operation and Maintenance Data Operation and Maintenance 3.3.1 G Manuals Preventative Maintenance and 3.3.1 G Inspection Procedure SD-11 Closeout Submittals Warranty 1.5 G 3371 02 SD-03 Product Data Composite/fiberglass handholes 2.8.1 SD-06 Test Reports Field Acceptance Checks and 3.9.1 Tests SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 9 OF 9 PAGES Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION 01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS 11/15 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN SOCIETY OF SAFETY ENGINEERS (ASSE/SAFE) ASSE/SAFE A10.22 (2007; R 2012) Safety Requirements for Rope -Guided and Non -Guided Workers' Hoists ASSE/SAFE A10.34 (2001; R 2012) Protection of the Public on or Adjacent to Construction Sites ASSE/SAFE A10.44 (2014) Control of Energy Sources (Lockout/ragout) for Construction and Demolition Operations ASSE/SAFE Z244.1 (2003; R 2014) Control of Hazardous Energy Lockout/Tagout and Alternative Methods ASSE/SAFE Z359.0 (2012) Definitions and Nomenclature Used for Fall Protection and Fall Arrest ASSE/SAFE Z359.1 (2016) The Fall Protection Code ASSE/SAFE Z359.11 (2014) Safety Requirements for Full Body Harnesses ASSE/SAFE Z359.12 (2009) Connecting Components for Personal Fall Arrest Systems ASSE/SAFE Z359.13 (2013) Personal Energy Absorbers and Energy Absorbing Lanyards ASSE/SAFE Z359.14 (2014) Safety Requirements for Self -Retracting Devices for Personal Fall Arrest and Rescue Systems ASSE/SAFE Z359.15 (2014) Safety Requirements for Single Anchor Lifelines and Fall Arresters for Personal Fall Arrest Systems ASSE/SAFE Z359.2 (2007) Minimum Requirements for a Comprehensive Managed Fall Protection Program ASSE/SAFE Z359.3 (2007) Safety Requirements for Positioning and Travel Restraint Systems ASSE/SAFE Z359.4 (2013) Safety Requirements for SECTION O1 35 26 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 Assisted -Rescue and Self -Rescue Systems, Subsystems and Components ASSE/SAFE Z359.6 (2009) Specifications and Design Requirements for Active Fall Protection Systems ASSE/SAFE Z359.7 (2011) Qualification and Verification Testing of Fall Protection Products ASME INTERNATIONAL (ASME) ASME B30.20 (2013; INT Oct 2010 - May 2012) Below -the -Hook Lifting Devices ASME B30.22 (2016) Articulating Boom Cranes ASME B30.23 (2011) Personnel Lifting Systems Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings ASME B30.26 (2015; INT Jun 2010 - Jun 2014) Rigging Hardware ASME B30.3 (2016) Tower Cranes ASME B30.5 (2014) Mobile and Locomotive Cranes ASME B30.7 (2011) Winches ASME B30.8 (2015) Floating Cranes and Floating Derricks ASME B30.9 (2014; INT Feb 2011 - Nov 2013) Slings ASTM INTERNATIONAL (ASTM) ASTM F855 (2015) Standard Specifications for Temporary Protective Grounds to Be Used on De -energized Electric Power Lines and Equipment INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE 1048 (2003) Guide for Protective Grounding of Power Lines IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 10 (2018; TIA 18-1) Standard for Portable Fire Extinguishers NFPA 241 (2013; Errata 2015) Standard for Safeguarding Construction, Alteration, and Demolition Operations SECTION O1 35 26 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 NFPA 306 (2014) Standard for Control of Gas Hazards on Vessels NFPA 51B (2014) Standard for Fire Prevention During Welding, Cutting, and Other Hot Work NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2; TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6; TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10; TIA 17-11; TIA 17-12; TIA 17-13; TIA 17-14; TIA 17-15; TIA 17-16; TIA 17-17 ) National Electrical Code NFPA 70E (2018; TIA 18-1; TIA 81-2) Standard for Electrical Safety in the Workplace TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA) TIA-1019 (2012; R 2016) Standard for Installation, Alteration and Maintenance of Antenna Supporting Structures and Antennas TIA-222 (2005G; Add 1 2007; Add 2 2009; Add 3 2014; Add 4 2014; R 2014; R 2016) Structural Standards for Steel Antenna Towers and Antenna Supporting Structures U.S. ARMY CORPS OF ENGINEERS (USACE) EM 385-1-1 (2014) Safety and Health Requirements Manual U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 29 CFR 1910 Occupational Safety and Health Standards 29 CFR 1910.147 The Control of Hazardous Energy (Lock Out/Tag Out) 29 CFR 1910.333 Selection and Use of Work Practices 29 CFR 1915 Confined and Enclosed Spaces and Other Dangerous Atmospheres in Shipyard Employment 29 CFR 1915.89 Control of Hazardous Energy (Lockout/Tags-Plus) 29 CFR 1926 Safety and Health Regulations for Construction 29 CFR 1926.16 Rules of Construction 29 CFR 1926.450 Scaffolds 29 CFR 1926.500 Fall Protection 29 CFR 1926.552 Material Hoists, Personal Hoists, and Elevators SECTION O1 35 26 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 29 CFR 1926.553 Base -Mounted Drum Hoists CPL 02-01-056 (2014) Inspection Procedures for Accessing Communication Towers by Hoist 1.2 DEFINITIONS 1.2.1 Competent Person (CP) The CP is a person designated in writing, who, through training, knowledge and experience, is capable of identifying, evaluating, and addressing existing and predictable hazards in the working environment or working conditions that are dangerous to personnel, and who has authorization to take prompt corrective measures with regards to such hazards. 1.2.2 Competent Person, Confined Space The CP, Confined Space, is a person meeting the competent person requirements as defined EM 385-1-1 Appendix Q, with thorough knowledge of OSHA's Confined Space Standard, 29 CFR 1910.146, and designated in writing to be responsible for the immediate supervision, implementation and monitoring of the confined space program, who through training, knowledge and experience in confined space entry is capable of identifying, evaluating and addressing existing and potential confined space hazards and, who has the authority to take prompt corrective measures with regard to such hazards. 1.2.3 Competent Person, Excavation/Trenching A CP, Excavation/Trenching, is a person meeting the competent person requirements as defined in EM 385-1-1 Appendix Q and 29 CFR 1926, who has been designated in writing to be responsible for the immediate supervision, implementation and monitoring of the excavation/trenching program, who through training, knowledge and experience in excavation/trenching is capable of identifying, evaluating and addressing existing and potential hazards and, who has the authority to take prompt corrective measures with regard to such hazards. 1.2.4 Competent Person, Fall Protection The CP, Fall Protection, is a person meeting the competent person requirements as defined in EM 385-1-1 Appendix Q and in accordance with ASSE/SAFE Z359.0, who has been designated in writing by the employer to be responsible for immediate supervising, implementing and monitoring of the fall protection program, who through training, knowledge and experience in fall protection and rescue systems and equipment, is capable of identifying, evaluating and addressing existing and potential fall hazards and, who has the authority to take prompt corrective measures with regard to such hazards. 1.2.5 Competent Person (CP) Trainer A competent person trainer as defined in EM 385-1-1 Appendix Q, who is qualified in the material presented, and who possesses a working knowledge of applicable technical regulations, standards, equipment and systems related to the subject matter on which they are training Competent Persons. A competent person trainer must be familiar with the typical hazards and the equipment used in the industry they are instructing. The SECTION O1 35 26 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 training provided by the competent person trainer must be appropriate to that specific industry. The competent person trainer must evaluate the knowledge and skills of the competent persons as part of the training process. 1.2.6 High Risk Activities High Risk Activities are activities that involve work at heights, crane and rigging, excavations and trenching, scaffolding, electrical work, and confined space entry. 1.2.7 High Visibility Accident A High Visibility Accident is any mishap which may generate publicity or high visibility. 1.2.8 Load Handling Equipment (LHE) LHE is a term used to describe cranes, hoists and all other hoisting equipment (hoisting equipment means equipment, including crane, derricks, hoists and power operated equipment used with rigging to raise, lower or horizontally move a load). 1.2.9 Medical Treatment Medical Treatment is treatment administered by a physician or by registered professional personnel under the standing orders of a physician. Medical treatment does not include first aid treatment even through provided by a physician or registered personnel. 1.2.10 Near Miss A Near Miss is a mishap resulting in no personal injury and zero property damage, but given a shift in time or position, damage or injury may have occurred (e.g., a worker falls off a scaffold and is not injured; a crane swings around to move the load and narrowly misses a parked vehicle). 1.2.11 Operating Envelope The Operating Envelope is the area surrounding any crane or load handling equipment. Inside this "envelope" is the crane, the operator, riggers and crane walkers, other personnel involved in the operation, rigging gear between the hook, the load, the crane's supporting structure (i.e. ground or rail), the load's rigging path, the lift and rigging procedure. 1.2.12 Qualified Person (QP) The QP is a person designated in writing, who, by possession of a recognized degree, certificate, or professional standing, or extensive knowledge, training, and experience, has successfully demonstrated their ability to solve or resolve problems related to the subject matter, the work, or the project. 1.2.13 Qualified Person, Fall Protection (QP for FP) A QP for FP is a person meeting the requirements of EM 385-1-1 Appendix Q, and ASSE/SAFE Z359.0, with a recognized degree or professional certificate and with extensive knowledge, training and experience in the fall protection and rescue field who is capable of designing, analyzing, and SECTION O1 35 26 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 evaluating and specifying fall protection and rescue systems. 1.2.14 USACE Property and Equipment Interpret "USACE" property and equipment specified in USACE EM 385-1-1 as Government property and equipment. 1.2.15 Load Handling Equipment (LHE) Accident or Load Handling Equipment Mishap A LHE accident occurs when any one or more of the eight elements in the operating envelope fails to perform correctly during operation, including operation during maintenance or testing resulting in personnel injury or death; material or equipment damage; dropped load; derailment; two -blocking; overload; or collision, including unplanned contact between the load, crane, or other objects. A dropped load, derailment, two -blocking, overload and collision are considered accidents, even though no material damage or injury occurs. A component failure (e.g., motor burnout, gear tooth failure, bearing failure) is not considered an accident solely due to material or equipment damage unless the component failure results in damage to other components (e.g., dropped boom, dropped load, or roll over). Document an LHE mishap or accident using the NAVFAC prescribed Navy Crane Center (NCC) accident form. 1.3 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Accident Prevention Plan (APP) SD-06 Test Reports Monthly Exposure Reports Notifications and Reports Accident Reports LHE Inspection Reports SD-07 Certificates Contractor Safety Self -Evaluation Checklist Standard Lift Plan Activity Hazard Analysis (AHA) Confined Space Entry Permit Hot Work Permit Certificate of Compliance 1.4 MONTHLY EXPOSURE REPORTS Provide a Monthly Exposure Report and attach to the monthly billing request. This report is a compilation of employee -hours worked each month for all site workers, both Prime and subcontractor. Failure to submit the report may result in retention of up to 10 percent of the voucher. 1.5 CONTRACTOR SAFETY SELF -EVALUATION CHECKLIST Contracting Officer will provide a "Contractor Safety Self -Evaluation Checklist" to the Contractor at the pre -construction conference. Complete SECTION O1 35 26 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 the checklist monthly and submit with each request for payment voucher. An acceptable score of 90 or greater is required. Failure to submit the completed safety self -evaluation checklist or achieve a score of at least 90 may result in retention of up to 10 percent of the voucher. 1.6 REGULATORY REQUIREMENTS In addition to the detailed requirements included in the provisions of this contract, comply with the most recent edition of USACE EM 385-1-1, and the following federal, state, and local laws, ordinances, criteria, rules and regulations. Submit matters of interpretation of standards to the appropriate administrative agency for resolution before starting work. Where the requirements of this specification, applicable laws, criteria, ordinances, regulations, and referenced documents vary, the most stringent requirements govern. 1.6.1 Subcontractor Safety Requirements For this contract, neither Contractor nor any subcontractor may enter into contract with any subcontractor that fails to meet the following requirements. The term subcontractor in this and the following paragraphs means any entity holding a contract with the Contractor or with a subcontractor at any tier. 1.6.1.1 Experience Modification Rate (EMR) Subcontractors on this contract must have an effective EMR less than or equal to 1.10, as computed by the National Council on Compensation Insurance (NCCI) or if not available, as computed by the state agency's rating bureau in the state where the subcontractor is registered, when entering into a subcontract agreement with the Prime Contractor or a subcontractor at any tier. The Prime Contractor may submit a written request for additional consideration to the Contracting Officer where the specified acceptable EMR range cannot be achieved. Relaxation of the EMR range will only be considered for approval on a case -by -case basis for special conditions and must not be anticipated as tacit approval. Contractor's Site Safety and Health Officer (SSHO) must collect and maintain the certified EMR ratings for all subcontractors on the project and make them available to the Government at the Government's request. 1.6.1.2 OSHA Days Away from Work, Restricted Duty, or Job Transfer (DART) Rate Subcontractors on this contract must have a DART rate, calculated from the most recent, complete calendar year, less than or equal to 3.4 when entering into a subcontract agreement with the Prime Contractor or a subcontractor at any tier. The OSHA Dart Rate is calculated using the following formula: (N/EH) x 200,000 where: N = number of injuries and illnesses with days away, restricted work, or job transfer EH = total hours worked by all employees during most recent, complete calendar year SECTION O1 35 26 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 200,000 = base for 100 full-time equivalent workers (working 40 hours per week, 50 weeks per year) The Prime Contractor may submit a written request for additional consideration to the Contracting Officer where the specified acceptable OSHA Dart rate range cannot be achieved for a particular subcontractor. Relaxation of the OSHA DART rate range will only be considered for approval on a case -by -case basis for special conditions and must not be anticipated as tacit approval. Contractor's SSHO must collect and maintain self -certified OSHA DART rates for all subcontractors on the project and make them available to the Government at the Government's request. 1.7 SITE QUALIFICATIONS, DUTIES, AND MEETINGS 1.7.1 Personnel Qualifications 1.7.1.1 Site Safety and Health Officer (SSHO) Provide an SSHO that meets the requirements of EM 385-1-1 Section 1. The SSHO must ensure that the requirements of 29 CFR 1926.16 are met for the project. Provide a Safety oversight team that includes a minimum of one (1) person at each project site to function as the SSHO. The SSHO or an equally -qualified Alternate SSHO must be at the work site at all times to implement and administer the Contractor's safety program and government -accepted APP. The SSHO and Alternate SSHO must have the required training, experience, and qualifications in accordance with EM 385-1-1 Section 01.A.17, and all associated sub -paragraphs. If the SSHO is off -site for a period longer than 24 hours, an equally -qualified alternate SSHO must be provided and must fulfill the same roles and responsibilities as the primary SSHO. When the SSHO is temporarily (up to 24 hours) off -site, a Designated Representative (DR), as identified in the AHA may be used in lieu of an Alternate SSHO, and must be on the project site at all times when work is being performed. Note that the DR is a collateral duty safety position, with safety duties in addition to their full time occupation. 1.7.1.1.1 Additional Site Safety and Health Officer (SSHO) Requirements and Duties The SSHO may also serve as the Quality Control Manager. The SSHO may not serve as the Superintendent. 1.7.1.2 Competent Person Qualifications Provide Competent Persons in accordance with EM 385-1-1, Appendix Q and herein. Competent Persons for high risk activities include confined space, cranes and rigging, excavation/trenching, fall protection, and electrical work. The CP for these activities must be designated in writing, and meet the requirements for the specific activity (i.e. competent person, fall protection). The Competent Person identified in the Contractor's Safety and Health Program and accepted APP, must be on -site at all times when the work that presents the hazards associated with their professional expertise is being performed. Provide the credentials of the Competent Persons(s) to the the Contracting Officer for information in consultation with the Safety Office. SECTION O1 35 26 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 1.7.1.2.1 Competent Person for Confined Space Entry Provide a Confined Space (CP) Competent Person who meets the requirements of EM 385-1-1, Appendix Q, and herein. The CP for Confined Space Entry must supervise the entry into each confined space in accordance with EM 385-1-1, Section 34. Since this work involves operations that handle combustible or hazardous materials, this person must have the ability to understand and follow through on the air sampling, Personal Protective Equipment (PPE), and instructions of a Marine Chemist, Coast Guard authorized persons, or Certified Industrial Hygienist. Confined space and enclosed space work must comply with NFPA 306, OSHA 29 CFR 1915, Subpart B, "Confined and Enclosed Spaces and Other Dangerous Atmospheres in Shipyard Employment," or as applicable, 29 CFR 1910.147 for general industry. 1.7.1.2.2 Competent Person for Fall Protection Provide a Competent Person for Fall Protection who meets the requirements of EM 385-1-1, Section 21.C.04, 21.B.03, and herein. 1.7.1.3 Qualified Trainer Requirements Individuals qualified to instruct the 40 hour contract safety awareness course, or portions thereof, must meet the definition of a Competent Person Trainer, and, at a minimum, possess a working knowledge of the following subject areas: EM 385-1-1, Electrical Standards,Lockout/Tagout, Fall Protection, Confined Space Entry for Construction; Excavation, Trenching and Soil Mechanics, and Scaffolds in accordance with 29 CFR 1926.450, Subpart L. Instructors are required to: a. Prepare class presentations that cover construction -related safety requirements. b. Ensure that all attendees attend all sessions by using a class roster signed daily by each attendee. Maintain copies of the roster for at least five (5) years. This is a certification class and must be attended 100 percent. In cases of emergency where an attendee cannot make it to a session, the attendee can make it up in another class session for the same subject. C. Update training course materials whenever an update of the EM 385-1-1 becomes available. d. Provide a written exam of at least 50 questions. Students are required to answer 80 percent correctly to pass. e. Request, review and incorporate student feedback into a continuous course improvement program. 1.7.2 Personnel Duties 1.7.2.1 Duties of the Site Safety and Health Officer (SSHO) The SSHO must: a. Conduct daily safety and health inspections and maintain a written log SECTION O1 35 26 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 which includes area/operation inspected, date of inspection, identified hazards, recommended corrective actions, estimated and actual dates of corrections. Attach safety inspection logs to the Contractors' daily production report. b. Conduct mishap investigations and complete required accident reports. Report mishaps and near misses. C. Use and maintain OSHA's Form 300 to log work -related injuries and illnesses occurring on the project site for Prime Contractors and subcontractors, and make available to the Contracting Officer upon request. Post and maintain the Form 300A on the site Safety Bulletin Board. d. Maintain applicable safety reference material on the job site. e. Attend the pre -construction conference, pre -work meetings including preparatory meetings, and periodic in -progress meetings. f. Review the APP and AHAs for compliance with EM 385-1-1, and approve, sign, implement and enforce them. g. Establish a Safety and Occupational Health (SOH) Deficiency Tracking System that lists and monitors outstanding deficiencies until resolution. h. Ensure subcontractor compliance with safety and health requirements. i. Maintain a list of hazardous chemicals on site and their Safety Data Sheets (SDS). j. Maintain a weekly list of high hazard activities involving energy, equipment, excavation, entry into confined space, and elevation, and be prepared to discuss details during QC Meetings. k. Provide and keep a record of site safety orientation and indoctrination for Contractor employees, subcontractor employees, and site visitors. Superintendent, QC Manager, and SSHO are subject to dismissal if the above duties are not being effectively carried out. If Superintendent, QC Manager, or SSHO are dismissed, project work will be stopped and will not be allowed to resume until a suitable replacement is approved and the above duties are again being effectively carried out. 1.7.3 Meetings 1.7.3.1 Preconstruction Conference a. Contractor representatives who have a responsibility or significant role in accident prevention on the project must attend the preconstruction conference. This includes the project superintendent, SSHO, QC manager, or any other assigned safety and health professionals who participated in the development of the APP (including the AHAs and special plans, program and procedures associated with it). b. Discuss the details of the submitted APP to include incorporated plans, programs, procedures and a listing of anticipated AHAs that SECTION O1 35 26 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 will be developed and implemented during the performance of the contract. This list of proposed AHAs will be reviewed at the conference and an agreement will be reached between the Contractor and the Contracting Officer as to which phases will require an analysis. In addition, establish a schedule for the preparation, submittal, and Government review of AHAs to preclude project delays. C. Deficiencies in the submitted APP, identified during the Contracting Officer's review, must be corrected, and the APP re -submitted for review prior to the start of construction. Work is not permitted to begin until an APP is established that is acceptable to the Contracting Officer. 1.7.3.2 Safety Meetings Conduct safety meetings to review past activities, plan for new or changed operations, review pertinent aspects of appropriate AHA (by trade), establish safe working procedures for anticipated hazards, and provide pertinent Safety and Occupational Health (SOH) training and motivation. Conduct meetings at least once a month for all supervisors on the project location. The SSHO, supervisors, foremen, or CDSOs must conduct meetings at least once a week for the trade workers. Document meeting minutes to include the date, persons in attendance, subjects discussed, and names of individual(s) who conducted the meeting. Maintain documentation on -site and furnish copies to the Contracting Officer on request. Notify the Contracting Officer of all scheduled meetings 7 calendar days in advance. 1.8 ACCIDENT PREVENTION PLAN (APP) A qualified person must prepare the written site -specific APP. Prepare the APP in accordance with the format and requirements of EM 385-1-1, Appendix A, and as supplemented herein. Cover all paragraph and subparagraph elements in EM 385-1-1, Appendix A. The APP must be job -specific and address any unusual or unique aspects of the project or activity for which it is written. The APP must interface with the Contractor's overall safety and health program referenced in the APP in the applicable APP element, and made site -specific. Describe the methods to evaluate past safety performance of potential subcontractors in the selection process. Also, describe innovative methods used to ensure and monitor safe work practices of subcontractors. The Government considers the Prime Contractor to be the "controlling authority" for all work site safety and health of the subcontractors. Contractors are responsible for informing their subcontractors of the safety provisions under the terms of the contract and the penalties for noncompliance, coordinating the work to prevent one craft from interfering with or creating hazardous working conditions for other crafts, and inspecting subcontractor operations to ensure that accident prevention responsibilities are being carried out. The APP must be signed by an officer of the firm (Prime Contractor senior person), the individual preparing the APP, the on -site superintendent, the designated SSHO, the Contractor QC Manager, and any designated Certified Safety Professional (CSP) or Certified Health Physicist (CIH). The SSHO must provide and maintain the APP and a log of signatures by each subcontractor foreman, attesting that they have read and understand the APP, and make the APP and log available on -site to the Contracting Officer. If English is not the foreman's primary language, the Prime Contractor must provide an interpreter. Submit the APP to the Contracting Officer 15 calendar days prior to the date of the preconstruction conference for acceptance. Work cannot SECTION O1 35 26 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 proceed without an accepted APP. Once reviewed and accepted by the Contracting Officer, the APP and attachments will be enforced as part of the contract. Disregarding the provisions of this contract or the accepted APP is cause for stopping of work, at the discretion of the Contracting Officer, until the matter has been rectified. Continuously review and amend the APP, as necessary, throughout the life of the contract. Changes to the accepted APP must be made with the knowledge and concurrence of the Contracting Officer, project superintendent, SSHO and QC Manager. Incorporate unusual or high -hazard activities not identified in the original APP as they are discovered. Should any severe hazard exposure (i.e. imminent danger) become evident, stop work in the area, secure the area, and develop a plan to remove the exposure and control the hazard. Notify the Contracting Officer within 24 hours of discovery. Eliminate and remove the hazard. In the interim, take all necessary action to restore and maintain safe working conditions in order to safeguard onsite personnel, visitors, the public (as defined by ASSE/SAFE A10.34), and the environment. 1.8.1 Names and Qualifications Provide plans in accordance with the requirements outlined in Appendix A of EM 385-1-1, including the following: a. Names and qualifications (resumes including education, training, experience and certifications) of site safety and health personnel designated to perform work on this project to include the designated SSHO and other competent and qualified personnel to be used. Specify the duties of each position. b. Qualifications of competent and of qualified persons. As a minimum, designate and submit qualifications of competent persons for each of the following major areas: excavation; scaffolding; fall protection; hazardous energy; confined space; health hazard recognition, evaluation and control of chemical, physical and biological agents; and personal protective equipment and clothing to include selection, use and maintenance. 1.8.2 Plans Provide plans in the APP in accordance with the requirements outlined in Appendix A of EM 385-1-1, including the following: 1.8.2.1 Standard Lift Plan (SLP) Plan lifts to avoid situations where the operator cannot maintain safe control of the lift. Prepare a written SLP in accordance with EM 385-1-1, Section 16.A.03, using Form 16-2 for every lift or series of lifts (if duty cycle or routine lifts are being performed). The SLP must be developed, reviewed and accepted by all personnel involved in the lift in conjunction with the associated AHA. Signature on the AHA constitutes acceptance of the plan. Maintain the SLP on the LHE for the current lift(s) being made. Maintain historical SLPs for a minimum of 3 months. 1.8.2.2 Multi -Purpose Machines, Material Handling Equipment, and Construction Equipment Lift Plan Multi -purpose machines, material handling equipment, and construction equipment used to lift loads that are suspended by rigging gear, require proof of authorization from the machine OEM that the machine is capable of SECTION O1 35 26 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 making lifts of loads suspended by rigging equipment. Written approval from a qualified registered professional engineer, after a safety analysis is performed, is allowed in lieu of the OEM's approval. Demonstrate that the operator is properly trained and that the equipment is properly configured to make such lifts and is equipped with a load chart. 1.8.2.3 Fall Protection and Prevention (FP&P) Plan The plan must comply with the requirements of EM 385-1-1, Section 21.D and ASSE/SAFE Z359.2, be site specific, and address all fall hazards in the work place and during different phases of construction. Address how to protect and prevent workers from falling to lower levels when they are exposed to fall hazards above 6 feet. A competent person or qualified person for fall protection must prepare and sign the plan documentation. Include FP&P systems, equipment and methods employed for every phase of work, roles and responsibilities, assisted rescue, self -rescue and evacuation procedures, training requirements, and monitoring methods. Review and revise, as necessary, the FP&P Plan documentation as conditions change, but at a minimum every six months, for lengthy projects, reflecting any changes during the course of construction due to changes in personnel, equipment, systems or work habits. Keep and maintain the accepted FP&P Plan documentation at the job site for the duration of the project. Include the FP&P Plan documentation in the APP. 1.8.2.4 Rescue and Evacuation Plan Provide a Rescue and Evacuation Plan in accordance with EM 385-1-1 Section 21.N and ASSE/SAFE Z359.2, and include in the FP&P Plan and as part of the APP. Include a detailed discussion of the following: methods of rescue; methods of self -rescue; equipment used; training requirement; specialized training for the rescuers; procedures for requesting rescue and medical assistance; and transportation routes to a medical facility. 1.8.2.5 Hazardous Energy Control Program (HECP) Develop a HECP in accordance with EM 385-1-1 Section 12, 29 CFR 1910.147, 29 CFR 1910.333, 29 CFR 1915.89, ASSE/SAFE Z244.1, and ASSE/SAFE A10.44. Submit this HECP as part of the APP. Conduct a preparatory meeting and inspection with all effected personnel to coordinate all HECP activities. Document this meeting and inspection in accordance with EM 385-1-1, Section 12.A.02. Ensure that each employee is familiar with and complies with these procedures. 1.8.2.6 Excavation Plan Identify the safety and health aspects of excavation, and provide and prepare the plan in accordance with EM 385-1-1, Section 25.A and Section 31 23 00.00 20 EXCAVATION AND FILL. 1.8.2.7 Site Demolition Plan Identify the safety and health aspects, and prepare in accordance with Section 02 41 00 DEMOLITION and referenced sources. Include engineering survey as applicable. 1.9 ACTIVITY HAZARD ANALYSIS (AHA) Before beginning each activity, task or Definable Feature of Work (DFOW) involving a type of work presenting hazards not experienced in previous SECTION O1 35 26 Page 13 Replace Pump Station 7022, OLF Atlantic WO6895127 project operations, or where a new work crew or subcontractor is to perform the work, the Contractor(s) performing that work activity must prepare an AHA. AHAs must be developed by the Prime Contractor, subcontractor, or supplier performing the work, and provided for Prime Contractor review and approval before submitting to the Contracting Officer. AHAs must be signed by the SSHO, Superintendent, QC Manager and the subcontractor Foreman performing the work. Format the AHA in accordance with EM 385-1-1, Section 1 or as directed by the Contracting Officer. Submit the AHA for review at least 15 working days prior to the start of each activity task, or DFOW. The Government reserves the right to require the Contractor to revise and resubmit the AHA if it fails to effectively identify the work sequences, specific anticipated hazards, site conditions, equipment, materials, personnel and the control measures to be implemented. AHAs must identify competent persons required for phases involving high risk activities, including confined entry, crane and rigging, excavations, trenching, electrical work, fall protection, and scaffolding. 1.9.1 AHA Management Review the AHA list periodically (at least monthly) at the Contractor supervisory safety meeting, and update as necessary when procedures, scheduling, or hazards change. Use the AHA during daily inspections by the SSHO to ensure the implementation and effectiveness of the required safety and health controls for that work activity. 1.9.2 AHA Signature Log Each employee performing work as part of an activity, task or DFOW must review the AHA for that work and sign a signature log specifically maintained for that AHA prior to starting work on that activity. The SSHO must maintain a signature log on site for every AHA. Provide employees whose primary language is other than English with an interpreter to ensure a clear understanding of the AHA and its contents. 1.10 DISPLAY OF SAFETY INFORMATION 1.10.1 Safety Bulletin Board Within one calendar day after commencement of work, erect a safety bulletin board at the job site. Where size, duration, or logistics of project do not facilitate a bulletin board, an alternative method, acceptable to the Contracting Officer, that is accessible and includes all mandatory information for employee and visitor review, may be deemed as meeting the requirement for a bulletin board. Include and maintain information on safety bulletin board as required by EM 385-1-1, Section 01.A.07. Additional items required to be posted include: a. Confined space entry permit. b. Hot work permit. 1.10.2 Safety and Occupational Health (SOH) Deficiency Tracking System Establish a SOH deficiency tracking system that lists and monitors the status of SOH deficiencies in chronological order. Use the tracking system to evaluate the effectiveness of the APP. A monthly evaluation of the data must be discussed in the QC or SOH meeting with everyone on the project. The list must be posted on the project bulletin board and SECTION O1 35 26 Page 14 Replace Pump Station 7022, OLF Atlantic WO6895127 updated daily, and provide the following information: a. Date deficiency identified; b. Description of deficiency; C. Name of person responsible for correcting deficiency; d. Projected resolution date; e. Date actually resolved. 1.11 SITE SAFETY REFERENCE MATERIALS Maintain safety -related references applicable to the project, including those listed in paragraph REFERENCES. Maintain applicable equipment manufacturer's manuals. 1.12 EMERGENCY MEDICAL TREATMENT Contractors must arrange for their own emergency medical treatment in accordance with EM 385-1-1. Government has no responsibility to provide emergency medical treatment. 1.13 NOTIFICATIONS and REPORTS 1.13.1 Mishap Notification Notify the Contracting Officer as soon as practical, but no more than twenty-four hours, after any mishaps, including recordable accidents, incidents, and near misses, as defined in EM 385-1-1 Appendix Q, any report of injury, illness, or any property damage. For LHE or rigging mishaps, notify the Contracting Officer as soon as practical but not more than 4 hours after mishap. The Contractor is responsible for obtaining appropriate medical and emergency assistance and for notifying fire, law enforcement, and regulatory agencies. Immediate reporting is required for electrical mishaps, to include Arc Flash; shock; uncontrolled release of hazardous energy (includes electrical and non -electrical); load handling equipment or rigging; fall from height (any level other than same surface); and underwater diving. These mishaps must be investigated in depth to identify all causes and to recommend hazard control measures. Within notification include Contractor name; contract title; type of contract; name of activity, installation or location where accident occurred; date and time of accident; names of personnel injured; extent of property damage, if any; extent of injury, if known, and brief description of accident (for example, type of construction equipment used and PPE used). Preserve the conditions and evidence on the accident site until the Government investigation team arrives on -site and Government investigation is conducted. Assist and cooperate fully with the Government's investigation(s) of any mishap. 1.13.2 Accident Reports a. Conduct an accident investigation for recordable injuries and illnesses, property damage, and near misses as defined in EM 385-1-1, to establish the root cause(s) of the accident. Complete the applicable NAVFAC Contractor Incident Reporting System (CIRS), and electronically submit via the NAVFAC Enterprise Safety Applications Management System (ESAMS). Complete and submit an accident investigation report in ESAMS within 5 days for mishaps defined in EM 385-1-1 01.D.03 and 10 days for accidents defined by EM 385-1-1 O1.D.05. Complete an investigation report within 30 days for those SECTION O1 35 26 Page 15 Replace Pump Station 7022, OLF Atlantic WO6895127 mishaps defined by EM 385-1-1 01.D.04. Mishaps defined by EM 385-1-1 01.D.04 and 01.D.05 must include a written report submitted as an attachment in ESAMS using the following outline: (1) Mishap summary description to include process, findings and outcomes; (2) Root Cause; (3) Direct Factors; (4) Indirect and Contributing Factors; (5) Corrective Actions; and (6) Recommendations. The Contracting Officer will provide copies of any required or special forms. b. Near Misses: For Navy Projects, complete the applicable documentation in NAVFAC CIRS, and electronically submit via the NAVFAC ESAMS. Near miss reports are considered positive and proactive Contractor safety management actions. C. Conduct an accident investigation for any load handling equipment accident (including rigging accidents) to establish the root cause(s) of the accident. Complete the LHE Accident Report (Crane and Rigging Accident Report) form and provide the report to the Contracting Officer within 30 calendar days of the accident. Do not proceed with crane operations until cause is determined and corrective actions have been implemented to the satisfaction of the Contracting Officer. The Contracting Officer will provide a blank copy of the accident report form. 1.13.3 LHE Inspection Reports Submit LHE inspection reports required in accordance with EM 385-1-1 and as specified herein with Daily Reports of Inspections. 1.13.4 Certificate of Compliance and Pre -lift Plan/Checklist for LHE and Rigging Provide a FORM 16-1 Certificate of Compliance for LHE entering an activity under this contract and in accordance with EM 385-1-1. Post certifications on the crane. Develop a Standard Lift Plan (SLP) in accordance with EM 385-1-1, Section 16.H.03 using Form 16-2 Standard Pre -Lift Crane Plan/Checklist for each lift planned. Submit SLP to the Contracting Officer for approval within 15 calendar days in advance of planned lift. 1.14 HOT WORK 1.14.1 Permit and Personnel Requirements Submit and obtain a written permit prior to performing "Hot Work" (i.e. welding or cutting) or operating other flame-producing/spark producing devices, from the MCAS Cherry Point Fire Department. A permit is required from the Explosives Safety Office for work in and around where explosives are processed, stored, or handled. CONTRACTORS ARE REQUIRED TO MEET ALL CRITERIA BEFORE A PERMIT IS ISSUED. Provide at least two 20 pound 4A:20 BC rated extinguishers for normal "Hot Work". The extinguishers must be current inspection tagged and contain an approved safety pin and tamper resistant seal. It is also mandatory to have a designated FIRE WATCH for any "Hot Work" done at this activity. The Fire Watch must be trained in accordance with NFPA 51B and remain on -site for a minimum of one hour after completion of the task or as specified on the hot work permit. When starting work in the facility, require personnel to familiarize themselves with the location of the nearest fire alarm boxes and place in SECTION O1 35 26 Page 16 Replace Pump Station 7022, OLF Atlantic WO6895127 memory the emergency Fire Department phone number (911). REPORT ANY FIRE, NO MATTER HOW SMALL, TO THE MCAS CHERRY POINT FIRE DEPARTMENT IMMEDIATELY. 1.14.2 Work Around Flammable Materials Obtain permit approval from a NFPA Certified Marine Chemist for "HOT WORK" within or around flammable materials (such as fuel systems or welding/cutting on fuel pipes) or confined spaces (such as sewer wet wells, manholes, or vaults) that have the potential for flammable or explosive atmospheres. Whenever these materials, except beryllium and chromium (VI), are encountered in indoor operations, local mechanical exhaust ventilation systems that are sufficient to reduce and maintain personal exposures to within acceptable limits must be used and maintained in accordance with manufacturer's instruction and supplemented by exceptions noted in EM 385-1-1, Section 06.H 1.15 SEVERE STORM PLAN In the event of a severe storm warning, the Contractor must: a. Secure outside equipment and materials and place materials that could be damaged in protected areas. b. Check surrounding area, including roof, for loose material, equipment, debris, and other objects that could be blown away or against existing facilities. C. Ensure that temporary erosion controls are adequate. PART 2 PRODUCTS Not used. PART 3 EXECUTION 3.1 CONSTRUCTION AND OTHER WORK Comply with EM 385-1-1, NFPA 70, NFPA 70E, NFPA 241, the APP, the AHA, Federal and State OSHA regulations, and other related submittals and activity fire and safety regulations. The most stringent standard prevails. PPE is governed in all areas by the nature of the work the employee is performing. Use personal hearing protection at all times in designated noise hazardous areas or when performing noise hazardous tasks. Safety glasses must be worn or carried/available on each person. Mandatory PPE includes: a. Hard Hat b. Long Pants C. Appropriate Safety Shoes d. Appropriate Class Reflective Vests 3.1.1 Worksite Communication Employees working alone in a remote location or away from other workers must be provided an effective means of emergency communications (i.e., SECTION O1 35 26 Page 17 Replace Pump Station 7022, OLF Atlantic WO6895127 cellular phone, two-way radios, land -line telephones or other acceptable means). The selected communication must be readily available (easily within the immediate reach) of the employee and must be tested prior to the start of work to verify that it effectively operates in the area/environment. An employee check-in/check-out communication procedure must be developed to ensure employee safety. 3.1.2 Hazardous Material Use Each hazardous material must receive approval from the Contracting Office or their designated representative prior to being brought onto the job site or prior to any other use in connection with this contract. Allow a minimum of 10 working days for processing of the request for use of a hazardous material. 3.1.3 Hazardous Material Exclusions Notwithstanding any other hazardous material used in this contract, radioactive materials or instruments capable of producing ionizing/non-ionizing radiation (with the exception of radioactive material and devices used in accordance with EM 385-1-1 such as nuclear density meters for compaction testing and laboratory equipment with radioactive sources) as well as materials which contain asbestos, mercury or polychlorinated biphenyls, di-isocyanates, lead -based paint, and hexavalent chromium, are prohibited. The Contracting Officer, upon written request by the Contractor, may consider exceptions to the use of any of the above excluded materials. Low mercury lamps used within fluorescent lighting fixtures are allowed as an exception without further Contracting Officer approval. Notify the Radiation Safety Officer (RSO) prior to excepted items of radioactive material and devices being brought on base. 3.1.4 Unforeseen Hazardous Material Contract documents identify materials such as PCB, lead paint, and friable and non -friable asbestos and other OSHA regulated chemicals (i.e. 29 CFR Part 1910.1000). If material(s) that may be hazardous to human health upon disturbance are encountered during construction operations, stop that portion of work and notify the Contracting Officer immediately. Within 14 calendar days the Government will determine if the material is hazardous. If material is not hazardous or poses no danger, the Government will direct the Contractor to proceed without change. If material is hazardous and handling of the material is necessary to accomplish the work, the Government will issue a modification pursuant to FAR 52.243-4 Changes and FAR 52.236-2 Differing Site Conditions. 3.2 UTILITY OUTAGE REQUIREMENTS Apply for utility outages at least 15 days in advance. At a minimum, the written request must include the location of the outage, utilities being affected, duration of outage, any necessary sketches, and a description of the means to fulfill energy isolation requirements in accordance with EM 385-1-1, Section 11.A.02 (Isolation). Some examples of energy isolation devices and procedures are highlighted in EM 385-1-1, Section 12.D. In accordance with EM 385-1-1, Section 12.A.01, where outages involve Government or Utility personnel, coordinate with the Government on all activities involving the control of hazardous energy. These activities include, but are not limited to, a review of HECP and HEC SECTION O1 35 26 Page 18 Replace Pump Station 7022, OLF Atlantic WO6895127 procedures, as well as applicable AHAs. In accordance with EM 385-1-1, Section 11.A.02 and NFPA 70E,work on energized electrical circuits must not be performed without prior government authorization. Government permission is considered through the permit process and submission of a detailed AHA. Energized work permits are considered only when de -energizing introduces additonal or increased hazard or when de -energizing is infeasible. 3.3 OUTAGE COORDINATION MEETING After the utility outage request is approved and prior to beginning work on the utility system requiring shut -down, conduct a pre -outage coordination meeting in accordance with EM 385-1-1, Section 12.A. This meeting must include the Prime Contractor, the Prime and subcontractors performing the work, and the Contracting Officer. All parties must fully coordinate HEC activites with one another. During the coordination meeting, all parties must discuss and coordinate on the scope of work, HEC procedures (specifically, the lock-out/tag-out procedures for worker and utility protection), the AHA, assurance of trade personnel qualifications, identification of competent persons, and compliance with HECP training in accordance with EM 385-1-1, Section 12.C. Clarify when personal protective equipment is required during switching operations, inspection, and verification. 3.4 CONTROL OF HAZARDOUS ENERGY (LOCKOUT/TAGOUT) Provide and operate a Hazardous Energy Control Program (HECP) in accordance with EM 385-1-1 Section 12, 29 CFR 1910.333, 29 CFR 1915.89, ASSE/SAFE A10.44, NFPA 70E, and paragraph HAZARDOUS ENERGY CONTROL PROGRAM (HECP) . 3.4.1 Safety Preparatory Inspection Coordination Meeting with the Government or Utility For electrical distribution equipment that is to be operated by Government or Utility personnel, the Prime Contractor and the subcontractor performing the work must attend the safety preparatory inspection coordination meeting, which will also be attended by the Contracting Officer's Representative, and required by EM 385-1-1, Section 12.A.02. The meeting will occur immediately preceding the start of work and following the completion of the outage coordination meeting. Both the safety preparatory inspection coordination meeting and the outage coordination meeting must occur prior to conducting the outage and commencing with lockout/tagout procedures. 3.4.2 Lockout/Tagout Isolation Where the Government or Utility performs equipment isolation and lockout/tagout, the Contractor must place their own locks and tags on each energy -isolating device and proceed in accordance with the HECP. Before any work begins, both the Contractor and the Government or Utility must perform energy isolation verification testing while wearing required PPE detailed in the Contractor's AHA and required by EM 385-1-1, Sections 05.I and 11.B. Install personal protective grounds, with tags, to eliminate the potential for induced voltage in accordance with EM 385-1-1, Section 12.E.06. SECTION O1 35 26 Page 19 Replace Pump Station 7022, OLF Atlantic WO6895127 3.4.3 Lockout/ragout Removal Upon completion of work, conduct lockout/tagout removal procedure in accordance with the HECP. In accordance with EM 385-1-1, Section 12.E.08, each lock and tag must be removed from each energy isolating device by the authorized individual or systems operator who applied the device. Provide formal notification to the Government (by completing the Government form if provided by Contracting Officer's Representative), confirming that steps of de-energization and lockout/tagout removal procedure have been conducted and certified through inspection and verification. Government or Utility locks and tags used to support the Contractor's work will not be removed until the authorized Government employee receives the formal notification. 3.5 FALL PROTECTION PROGRAM Establish a fall protection program, for the protection of all employees exposed to fall hazards. Within the program include company policy, identify roles and responsibilities, education and training requirements, fall hazard identification, prevention and control measures, inspection, storage, care and maintenance of fall protection equipment and rescue and evacuation procedures in accordance with ASSE/SAFE Z359.2 and EM 385-1-1, Sections 21.A and 21.D. 3.5.1 Training Institute a fall protection training program. As part of the Fall Protection Program, provide training for each employee who might be exposed to fall hazards. Provide training by a competent person for fall protection in accordance with EM 385-1-1, Section 21.C. Document training and practical application of the competent person in accordance with EM 385-1-1, Section 21.C.04 and ASSE/SAFE Z359.2 in the AHA. 3.5.2 Fall Protection Equipment and Systems Enforce use of personal fall protection equipment and systems designated (to include fall arrest, restraint, and positioning) for each specific work activity in the Site Specific FP&P Plan and AHA at all times when an employee is exposed to a fall hazard. Protect employees from fall hazards as specified in EM 385-1-1, Section 21. Provide personal fall protection equipment, systems, subsystems, and components that comply with EM 385-1-1 Section 21.I, 29 CFR 1926.500 Subpart M,ASSE/SAFE Z359.0, ASSE/SAFE Z359.1, ASSE/SAFE Z359.2, ASSE/SAFE Z359.3, ASSE/SAFE Z359.4, ASSE/SAFE Z359.6, ASSE/SAFE Z359.7, ASSE/SAFE Z359.11, ASSE/SAFE Z359.12, ASSE/SAFE Z359.13, ASSE/SAFE Z359.14, and ASSE/SAFE Z359.15. 3.5.2.1 Additional Personal Fall Protection In addition to the required fall protection systems, other protection such as safety skiffs, personal floatation devices, and life rings are required when working above or next to water in accordance with EM 385-1-1, Sections 21.0 through 21.0.06. Personal fall protection systems and equipment are required when working from an articulating or extendible boom, swing stages, or suspended platform. In addition, personal fall protection systems are required when operating other equipment such as scissor lifts. The need for tying -off in such equipment is to prevent ejection of the employee from the equipment during raising, lowering, SECTION O1 35 26 Page 20 Replace Pump Station 7022, OLF Atlantic WO6895127 travel, or while performing work. 3.5.2.2 Personal Fall Protection Harnesses Only a full -body harness with a shock -absorbing lanyard or self -retracting lanyard is an acceptable personal fall arrest body support device. The use of body belts is not acceptable. Harnesses must have a fall arrest attachment affixed to the body support (usually a Dorsal D-ring) and specifically designated for attachment to the rest of the system. Snap hooks and carabiners must be self -closing and self-locking, capable of being opened only by at least two consecutive deliberate actions and have a minimum gate strength of 3,600 lbs in all directions. Use webbing, straps, and ropes made of synthetic fiber. The maximum free fall distance when using fall arrest equipment must not exceed 6 feet, unless the proper energy absorbing lanyard is used. Always take into consideration the total fall distance and any swinging of the worker (pendulum -like motion), that can occur during a fall, when attaching a person to a fall arrest system. All full body harnesses must be equipped with Suspension Trauma Preventers such as stirrups, relief steps, or similar in order to provide short-term relief from the effects of orthostatic intolerance in accordance with EM 385-1-1, Section 21.I.06. 3.5.3 Horizontal Lifelines (HLL) Provide HLL in accordance with EM 385-1-1, Section 21.I.08.d.2. Commercially manufactured horizontal lifelines (HLL) must be designed, installed, certified and used under the supervision of a qualified person, for fall protection as part of a complete fall arrest system which maintains a safety factor of 2 (29 CFR 1926.500). The competent person for fall protection may (if deemed appropriate by the qualified person) supervise the assembly, disassembly, use and inspection of the HLL system under the direction of the qualified person. Locally manufactured HLLs are not acceptable unless they are custom designed for limited or site specific applications by a Registered Professional Engineer who is qualified in designing HLL systems. 3.5.4 Guardrails and Safety Nets Design, install and use guardrails and safety nets in accordance with EM 385-1-1, Section 21.F.01 and 29 CFR 1926 Subpart M. 3.5.5 Rescue and Evacuation Plan and Procedures When personal fall arrest systems are used, ensure that the mishap victim can self -rescue or can be rescued promptly should a fall occur. Prepare a Rescue and Evacuation Plan and include a detailed discussion of the following: methods of rescue; methods of self -rescue or assisted -rescue; equipment used; training requirement; specialized training for the rescuers; procedures for requesting rescue and medical assistance; and transportation routes to a medical facility. Include the Rescue and Evacuation Plan within the AHA for the phase of work, in the FP&P Plan, and the APP. The plan must comply with the requirements of EM 385-1-1, ASSE/SAFE Z359.2, and ASSE/SAFE Z359.4. 3.6 EQUIPMENT 3.6.1 Material Handling Equipment (MHE) a. Material handling equipment such as forklifts must not be modified SECTION O1 35 26 Page 21 Replace Pump Station 7022, OLF Atlantic WO6895127 with work platform attachments for supporting employees unless specifically delineated in the manufacturer's printed operating instructions. Material handling equipment fitted with personnel work platform attachments are prohibited from traveling or positioning while personnel are working on the platform. b. The use of hooks on equipment for lifting of material must be in accordance with manufacturer's printed instructions. Material Handling Equipment Operators must be trained in accordance with OSHA 29 CFR 1910, Subpart N. C. Operators of forklifts or power industrial trucks must be licensed in accordance with OSHA. 3.6.2 Load Handling Equipment (LHE) The following requirements apply. In exception, these requirements do not apply to commercial truck mounted and articulating boom cranes used solely to deliver material and supplies (not prefabricated components, structural steel, or components of a systems -engineered metal building) where the lift consists of moving materials and supplies from a truck or trailer to the ground; to cranes installed on mechanics trucks that are used solely in the repair of shore -based equipment; to crane that enter the activity but are not used for lifting; nor to other machines not used to lift loads suspended by rigging equipment. However, LHE accidents occurring during such operations must be reported. a. Equip cranes and derricks as specified in EM 385-1-1, Section 16. b. Notify the Contracting Officer 15 working days in advance of any LHE entering the activity, in accordance with EM 385-1-1, Section 16.A.02, so that necessary quality assurance spot checks can be coordinated. Prior to cranes entering federal activities, a Crane Access Permit must be obtained from the Contracting Officer. A copy of the permitting process will be provided at the Preconstruction Conference. Contractor's operator must remain with the crane during the spot check. Rigging gear must comply with OSHA, ASME B30.9 Standards safety standards. C. Comply with the LHE manufacturer's specifications and limitations for erection and operation of cranes and hoists used in support of the work. Perform erection under the supervision of a designated person (as defined in ASME B30.5). Perform all testing in accordance with the manufacturer's recommended procedures. d. Comply with ASME B30.5 for mobile and locomotive cranes, ASME B30.22 for articulating boom cranes, ASME B30.3 for construction tower cranes, ASME B30.8 for floating cranes and floating derricks, ASME B30.9 for slings, ASME B30.20 for below the hook lifting devices and ASME B30.26 for rigging hardware. e. When operating in the vicinity of overhead transmission lines, operators and riggers must be alert to this special hazard and follow the requirements of EM 385-1-1 Section 11, and ASME B30.5 or ASME B30.22 as applicable. f. Do not use crane suspended personnel work platforms (baskets) unless the Contractor proves that using any other access to the work location would provide a greater hazard to the workers or is impossible. Do SECTION O1 35 26 Page 22 Replace Pump Station 7022, OLF Atlantic WO6895127 not lift personnel with a line hoist or friction crane. Additionally, submit a specific AHA for this work to the Contracting Officer. Ensure the activity and AHA are thoroughly reviewed by all involved personnel. g. Inspect, maintain, and recharge portable fire extinguishers as specified in NFPA 10, Standard for Portable Fire Extinguishers. h. All employees must keep clear of loads about to be lifted and of suspended loads, except for employees required to handle the load. i. Use cribbing when performing lifts on outriggers. j. The crane hook/block must be positioned directly over the load. Side loading of the crane is prohibited. k. A physical barricade must be positioned to prevent personnel access where accessible areas of the LHE's rotating superstructure poses a risk of striking, pinching or crushing personnel. 1. Maintain inspection records in accordance by EM 385-1-1, Section 16.D, including shift, monthly, and annual inspections, the signature of the person performing the inspection, and the serial number or other identifier of the LHE that was inspected. Records must be available for review by the Contracting Officer. M. Maintain written reports of operational and load testing in accordance with EM 385-1-1, Section 16.F, listing the load test procedures used along with any repairs or alterations performed on the LHE. Reports must be available for review by the Contracting Officer. n. Certify that all LHE operators have been trained in proper use of all safety devices (e.g. anti -two block devices). o. Take steps to ensure that wind speed does not contribute to loss of control of the load during lifting operations. At wind speeds greater than 20 mph, the operator, rigger and lift supervisor must cease all crane operations, evaluate conditions and determine if the lift may proceed. Base the determination to proceed or not on wind calculations per the manufacturer and a reduction in LHE rated capacity if applicable. Include this maximum wind speed determination as part of the AHA plan for that operation. 3.6.3 Machinery and Mechanized Equipment a. Proof of qualifications for operator must be kept on the project site for review. b. Manufacture specifications or owner's manual for the equipment must be on -site and reviewed for additional safety precautions or requirements that are sometimes not identified by OSHA or USACE EM 385-1-1. Incorporate such additional safety precautions or requirements into the AHAs. 3.6.4 Base Mounted Drum Hoists a. Operation of base mounted drum hoists must comply with EM 385-1-1 and ASSE/SAFE A10.22. SECTION O1 35 26 Page 23 Replace Pump Station 7022, OLF Atlantic WO6895127 b. Rigging gear must comply with applicable ASME/OSHA standards C. When used on telecommunication towers, base mounted drum hoists must comply with TIA-1019, TIA-222, ASME B30.7, 29 CFR 1926.552, and 29 CFR 1926.553. d. When used to hoist personnel, the AHA must include a written standard operating procedure. Operators must have a physical examination in accordance with EM 385-1-1 Section 16.B.05 and trained, at a minimum, in accordance with EM 385-1-1 Section 16.0 and 16.T. The base mounted drum hoist must also comply with OSHA Instruction CPL 02-01-056 and ASME B30.23. e. Material and personnel must not be hoisted simultaneously. f. Personnel cage must be marked with the capacity (in number of persons) and load limit in pounds. g. Construction equipment must not be used for hoisting material or personnel or with trolley/tag lines. Construction equipment may be used for towing and assisting with anchoring guy lines. 3.6.5 Use of Explosives Explosives must not be used or brought to the project site without prior written approval from the Contracting Officer. Such approval does not relieve the Contractor of responsibility for injury to persons or for damage to property due to blasting operations. Storage of explosives, when permitted on Government property, must be only where directed and in approved storage facilities. These facilities must be kept locked at all times except for inspection, delivery, and withdrawal of explosives. 3.7 EXCAVATIONS Soil classification must be performed by a competent person in accordance with 29 CFR 1926 and EM 385-1-1. 3.7.1 Utility Locations Provide a third party, independent, private utility locating company to positively identify underground utilities in the work area in addition to any station locating service and coordinated with the station utility department. 3.7.2 Utility Location Verification Physically verify underground utility locations, including utility depth, by hand digging using wood or fiberglass handled tools when any adjacent construction work is expected to come within 3 feet of the underground system. 3.7.3 Utilities Within and Under Concrete, Bituminous Asphalt, and Other Impervious Surfaces Utilities located within and under concrete slabs or pier structures, bridges, parking areas, and the like, are extremely difficult to identify. Whenever contract work involves chipping, saw cutting, or core SECTION O1 35 26 Page 24 Replace Pump Station 7022, OLF Atlantic WO6895127 drilling through concrete, bituminous asphalt or other impervious surfaces, the existing utility location must be coordinated with station utility departments in addition to location and depth verification by a third party, independent, private locating company. The third party, independent, private locating company must locate utility depth by use of Ground Penetrating Radar (GPR), X-ray, bore scope, or ultrasound prior to the start of demolition and construction. Outages to isolate utility systems must be used in circumstances where utilities are unable to be positively identified. The use of historical drawings does not alleviate the Contractor from meeting this requirement. 3.8 ELECTRICAL Perform electrical work in accordance with EM 385-1-1, Appendix A, Sections 11 and 12. 3.8.1 Conduct of Electrical Work As delineated in EM 385-1-1, electrical work is to be conducted in a de -energized state unless there is no alternative method for accomplishing the work. In those cases obtain an energized work permit from the Contracting Officer. The energized work permit application must be accompanied by the AHA and a summary of why the equipment/circuit needs to be worked energized. Underground electrical spaces must be certified safe for entry before entering to conduct work. Cables that will be cut must be positively identified and de -energized prior to performing each cut. Attach temporary grounds in accordance with ASTM F855 and IEEE 1048. Perform all high voltage cable cutting remotely using hydraulic cutting tool. When racking in or live switching of circuit breakers, no additional person other than the switch operator is allowed in the space during the actual operation. Plan so that work near energized parts is minimized to the fullest extent possible. Use of electrical outages clear of any energized electrical sources is the preferred method. When working in energized substations, only qualified electrical workers are permitted to enter. When work requires work near energized circuits as defined by NFPA 70, high voltage personnel must use personal protective equipment that includes, as a minimum, electrical hard hat, safety shoes, insulating gloves and electrical arc flash protection for personnel as required by NFPA 70E. Insulating blankets, hearing protection, and switching suits may also be required, depending on the specific job and as delineated in the Contractor's AHA. Ensure that each employee is familiar with and complies with these procedures and 29 CFR 1910.147. 3.8.2 Qualifications Electrical work must be performed by QP personnel with verifiable credentials who are familiar with applicable code requirements. Verifiable credentials consist of State, National and Local Certifications or Licenses that a Master or Journeyman Electrician may hold, depending on work being performed, and must be identified in the appropriate AHA. Journeyman/Apprentice ratio must be in accordance with State, Local requirements applicable to where work is being performed. 3.8.3 Arc Flash Conduct a hazard analysis/arc flash hazard analysis whenever work on or near energized parts greater than 50 volts is necessary, in accordance with NFPA 70E. SECTION O1 35 26 Page 25 Replace Pump Station 7022, OLF Atlantic WO6895127 All personnel entering the identified arc flash protection boundary must be QPs and properly trained in NFPA 70E requirements and procedures. Unless permitted by NFPA 70E, no Unqualified Person is permitted to approach nearer than the Limited Approach Boundary of energized conductors and circuit parts. Training must be administered by an electrically qualified source and documented. 3.8.4 Grounding Ground electrical circuits, equipment and enclosures in accordance with NFPA 70 and IEEE C2 to provide a permanent, continuous and effective path to ground unless otherwise noted by EM 385-1-1. Check grounding circuits to ensure that the circuit between the ground and a grounded power conductor has a resistance low enough to permit sufficient current flow to allow the fuse or circuit breaker to interrupt the current. 3.8.5 Testing Temporary electrical distribution systems and devices must be inspected, tested and found acceptable for Ground -Fault Circuit Interrupter (GFCI) protection, polarity, ground continuity, and ground resistance before initial use, before use after modification and at least monthly. Monthly inspections and tests must be maintained for each temporary electrical distribution system, and signed by the electrical CP or QP. -- End of Section -- SECTION O1 35 26 Page 26 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION O1 42 00 SOURCES FOR REFERENCE PUBLICATIONS 11/14 PART 1 GENERAL 1.1 REFERENCES Various publications are referenced in other sections of the specifications to establish requirements for the work. These references are identified in each section by document number, date and title. The document number used in the citation is the number assigned by the standards producing organization (e.g. ASTM B564 Standard Specification for Nickel Alloy Forgings). However, when the standards producing organization has not assigned a number to a document, an identifying number has been assigned for reference purposes. 1.2 ORDERING INFORMATION The addresses of the standards publishing organizations whose documents are referenced in other sections of these specifications are listed below, and if the source of the publications is different from the address of the sponsoring organization, that information is also provided. AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO) 444 North Capital Street, NW, Suite 249 Washington, DC 20001 Ph: 202-624-5800 Fax: 202-624-5806 E-Mail: info@aashto.org Internet: http://www.aashto.orq AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI) 38800 Country Club Drive Farmington Hills, MI 48331-3439 Ph: 248-848-3700 Fax: 248-848-3701 E-mail: bkstore@concrete.org Internet: http://www.concrete.org AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE) 1791 Tullie Circle, NE Atlanta, GA 30329 Ph: 800-527-4723 or 404-636-8400 Fax: 404-321-5478 E-mail: ashrae@ashrae.org Internet: http://www.ashrae.org AMERICAN SOCIETY OF SAFETY ENGINEERS (ASSE/SAFE) 1800 East Oakton Street Des Plaines, IL 60018 Ph: 847-699-2929 Internet: http://www.asse.org SECTION O1 42 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP) 520 N. Northwest Highway Park Ridge, IL 60068 Ph: 847-699-2929 Internet: https://www.assp.org/ AMERICAN WATER WORKS ASSOCIATION (AWWA) 6666 West Quincy Avenue Denver, CO 80235-3098 Ph: 303-794-7711 E-mail: distribution@awwa.org Internet: http://www.awwa.org ASME INTERNATIONAL (ASME) Two Park Avenue, M/S 10E New York, NY 10016-5990 Ph: 800-843-2763 Fax: 973-882-1717 E-mail: customercare@asme.org Internet: http://www.asme.orq ASTM INTERNATIONAL (ASTM) 100 Barr Harbor Drive, P.O. Box C700 West Conshohocken, PA 19428-2959 Ph: 877-909-2786 Internet: http://www.astm.orq FOUNDATION FOR CROSS -CONNECTION CONTROL AND HYDRAULIC RESEARCH (FCCCHR) University of South California Research Annex 219 3716 South Hope Street Los Angeles, CA 90089-7700 Ph: 213-740-2032 or 866-545-6340 Fax: 213-740-8399 E-mail: fccchr@usc.edu Internet: http://www.usc.edu/dept/fccchr GREEN SEAL (GS) 1001 Connecticut Avenue, NW Suite 827 Washington, DC 20036-5525 Ph: 202-872-6400 Fax: 202-872-4324 Internet: http://www.greenseal.o ILLUMINATING ENGINEERING SOCIETY (IES) 120 Wall Street, 17th Floor New York, NY 10005-4001 Ph: 212-248-5000 Fax: 212-248-5018 E-mail: IES@IES.org Internet: http://www.IES.org INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) 445 and 501 Hoes Lane Piscataway, NJ 08854-4141 Ph: 732-981-0060 or 800-701-4333 SECTION O1 42 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 Fax: 732-562-9667 E-mail: onlinesupport@ieee.org Internet: http://www.ieee.orcr INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA) 3050 Old Centre Ave. Suite 102 Portage, MI 49024 Ph: 269-488-6382 Internet: http://www.netaworld.org INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO) ISO Central Secretariat Chemin de Blandonnet 8 CP 401 - 1214 Vernier, Geneva Switzerland Ph: 41-22-749-01-11 Fax: 41-22-733-34-30 E-mail: central@iso.ch Internet: https://www.iso.org/contact-iso.html MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS) 127 Park Street, NE Vienna, VA 22180-4602 Ph: 703-281-6613 E-mail: info@mss-hq.com Internet: http://mss-hq.orq/Store/index.cfm NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) 1300 North 17th Street, Suite 900 Arlington, VA 22209 Ph: 703-841-3200 Internet: http://www.nema.orq/ NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) 1 Batterymarch Park Quincy, MA 02169-7471 Ph: 617-770-3000 Fax: 617-770-0700 Internet: http://www.nfpa.org NSF INTERNATIONAL (NSF) 789 North Dixboro Road P.O. Box 130140 Ann Arbor, MI 48105 Ph: 734-769-8010 or 800-NSF-MARK Fax: 734-769-0109 E-mail: info@nsf.org Internet: http://www.nsf.orq SOCIETY OF CABLE TELECOMMUNICATIONS ENGINEERS (SCTE) 140 Philips Road Exton, PA 19341-1318 Ph: 800-542-5040 or 610-363-6888 Fax: 610-363-5898 E-Mail: information@scte.org http://www.scte.org SECTION O1 42 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA) 1320 N. Courthouse Rd., Suite 200 Arlington, VA 22201 Ph: 703-907-7700 Fax: 703-907-7727 Internet: http://www.tiaonline.org U.S. ARMY CORPS OF ENGINEERS (USAGE) CRD-C DOCUMENTS available on Internet: http://www.wbdg.org/ccb/browse cat.php?c=68 Order Other Documents from: USACE Publications Depot Attn: CEHEC-IM-PD 2803 52nd Avenue Hyattsville, MD 20781-1102 Ph: 301-394-0081 Fax: 301-394-0084 E-mail: pubs-army@usace.army.mil Internet: http://www.publications.usace.army.mil/ or http://www.hnc.usace.army.mil/Missions/Engineering/TECHINFO.aspx U.S. DEPARTMENT OF AGRICULTURE (USDA) Order AMS Publications from: AGRICULTURAL MARKETING SERVICE (AMS) Seed Regulatory and Testing Branch 801 Summit Crossing Place, Suite C Gastonia, NC 28054-2193 Ph: 704-810-8871 Fax: 704-852-4189 E-mail: seed.ams@usda.gov Internet: http://www.ams.usda.gov/lsg/seed.htm Order Other Publications from: U.S. Department of Agriculture, Rural Utilities Program USDA Rural Development, Room 4051-5 Mail Stop 1510 1400 Independence Avenue SW Washington, DC 20250-1510 Phone: (202) 720-9540 TTY: (800) 877-8339 (Federal Relay Service) Fax: (202) 720-1725 Internet: http://www.rurdev.usda.aov/utilities 1p.html U.S. DEPARTMENT OF DEFENSE (DOD) Order DOD Documents from: Room 3A750-The Pentagon 1400 Defense Pentagon Washington, DC 20301-1400 Ph: 703-571-3343 FAX: 215-697-1462 E-mail: customerservice@ntis.gov Internet: http://www.ntis.gov Obtain Military Specifications, Standards and Related Publications from: Acquisition Streamlining and Standardization Information System (ASSIST) Department of Defense Single Stock Point (DODSSP) Document Automation and Production Service (DAPS) Building 4/D SECTION O1 42 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 700 Robbins Avenue Philadelphia, PA 19111-5094 Ph: 215-697-6396 - for account/password issues Internet: http://assist.daps.dla.mil/online/start/; account registration required Obtain Unified Facilities Criteria (UFC) from: Whole Building Design Guide (WBDG) National Institute of Building Sciences (NIBS) 1090 Vermont Avenue NW, Suite 700 Washington, CD 20005 Ph: 202-289-7800 Fax: 202-289-1092 Internet: http://www.wbdq.orq/references/docs refs.php U.S. FEDERAL AVIATION ADMINISTRATION (FAA) Order for sale documents from: Superintendent of Documents U.S. Government Printing Office (GPO) 710 North Capitol Street, NW Washington, DC 20401 Ph: 202-512-1800 Fax: 202-512-2104 E-mail: contactcenter@gpo.gov Internet: http://www.gpoaccess.gov Order free documents from: Federal Aviation Administration Department of Transportation 800 Independence Avenue, SW Washington, DC 20591 Ph: 1-866-835-5322 Internet: http://www.faa.gov U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA) FHWA, Office of Safety 1200 New Jersey Ave., SE Washington, DC 20590 Ph: 202-366-4000 Internet: http://www.fhwa.dot.gov Order from: Superintendent of Documents U. S. Government Printing Office (GPO) 710 North Capitol Street, NW Washington, DC 20401 Ph: 202-512-1800 Fax: 202-512-2104 E-mail: contactcenter@gpo.gov Internet: http://www.gpoaccess.gov U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 8601 Adelphi Road College Park, MD 20740-6001 Ph: 866-272-6272 Fax: 301-837-0483 Internet: http://www.archives.gov Order documents from: Superintendent of Documents U.S.Government Printing Office (GPO) 710 North Capitol Street, NW Washington, DC 20401 SECTION O1 42 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 Ph: 202-512-1800 Fax: 202-512-2104 E-mail: contactcenter@gpo.gov Internet: http://www.gpoaccess.gov UNDERWRITERS LABORATORIES (UL) 2600 N.W. Lake Road Camas, WA 98607-8542 Ph: 877-854-3577 E-mail: CEC.us@us.ul.com Internet: http://www.ul.com/ UL Directories available through IHS at http://www.ihs.com UNI-BELL PVC PIPE ASSOCIATION (UBPPA) 2711 LBJ Freeway, Suite 1000 Dallas, TX 75234 Ph: 972-243-3902 Fax: 972-243-3907 E-mail: info@uni-bell.org Internet: http://www.uni-bell.orq PART 2 PRODUCTS Not used PART 3 EXECUTION Not used -- End of Section -- SECTION O1 42 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION O1 45 00.00 20 QUALITY CONTROL 11/11 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. U.S. ARMY CORPS OF ENGINEERS (USACE) EM 385-1-1 (2014) Safety and Health Requirements Manual 1.2 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES SD-01 Preconstruction Submittals Construction Quality Control (QC) Plan Submit a Construction QC Plan prior to start of construction. SD-07 Certificates CA Resume 1.3 INFORMATION FOR THE CONTRACTING OFFICER Prior to commencing work on construction, the Contractor can obtain a single copy set of the current report forms from the Contracting Officer. The report forms will consist of the Contractor Production Report, Contractor Production Report (Continuation Sheet), Contractor Quality Control (CQC) Report, CQC Report (Continuation Sheet), Preparatory Phase Checklist, Initial Phase Checklist, Rework Items List, and Testing Plan and Log. Deliver the following to the Contracting Officer during Construction: a. CQC Report: Mail or hand -carry the original (wet signatures) and one copy by 10:00 AM the next working day after each day that work is performed and for every seven consecutive calendar days of no -work. b. Contractor Production Report: Mail or hand -carry the original (wet signatures) and one copy by 10:00 AM the next working day after each day that work is performed and for every seven consecutive calendar days of no -work, attached to the CQC Report. C. Preparatory Phase Checklist: Original attached to the original CQC Report and one copy attached to each QC Report copy. d. Initial Phase Checklist: Original attached to the original CQC Report SECTION O1 45 00.00 20 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 and one copy attached to each QC Report copy. e. QC Specialist Reports: Mail or hand -carry the original (wet signatures) and one copy by 10:00 AM the next working day after each day that work is performed. f. Field Test Reports: Mail or hand -carry the original within two working days after the test is performed, attached to the original CQC Report and one copy attached to each QC Report copy. g. Monthly Summary Report of Tests: Mail or hand -carry the original attached to the last QC Report of the month. h. Testing Plan and Log: Mail or hand -carry the original attached to the last CQC Report of each month and one copy attached to each CQC Report copy. Provide a copy of the final Testing Plan and Log to the OMSI preparer for inclusion into the OMSI documentation. i. Rework Items List: Submit lists containing new entries daily, in the same manner as the CQC Report. Mail or hand -carry the original attached to the last CQC Report of each month and one copy attached to each CQC Report copy. j. CQC Meeting Minutes: Mail or hand -carry the original within two working days after the meeting is held, attached to the original CQC Report and one copy attached to each CQC Report copy. k. QC Certifications: As required by the paragraph entitled "QC Certifications." 1.4 QC PROGRAM REQUIREMENTS Establish and maintain a QC program as described in this section. This QC program is a key element in meeting the objectives of NAVFAC Commissioning. The QC program consists of a QC Organization, QC Plan, QC Plan Meeting(s), a Coordination and Mutual Understanding Meeting, QC meetings, three phases of control, submittal review and certification, testing, completion inspections, QC certifications, and documentation necessary to provide materials, equipment, workmanship, fabrication, construction and operations which comply with the requirements of this Contract. The QC program must cover on -site and off -site work and be keyed to the work sequence. No construction work or testing may be performed unless the QC Manager is on the work site. The QC Manager must report to an officer of the firm and not be subordinate to the Project Superintendent or the Project Manager. The QC Manager, Project Superintendent and Project Manager must work together effectively. Although the QC Manager is the primary individual responsible for quality control, all individuals will be held responsible for the quality of work on the job. 1.4.1 Commissioning Commissioning (Cx) is a systematic process of ensuring that all building systems meet the requirements and perform interactively according to the Contract. The QC Program is a key to this process by coordinating, verifying and documenting measures to achieve the following objectives: a. Verify and document that the applicable equipment and systems are installed in accordance with the design intent as expressed through SECTION O1 45 00.00 20 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 the Contract and according to the manufacturer's recommendations and industry accepted minimum standards. b. Verify and document that equipment and systems receive complete operational checkout by the installing contractors. C. Verify and document proper performance of equipment and systems. d. Verify that Operation and Maintenance (0&M) documentation is complete. e. Verify the Training Plan and training materials are accurate and provide correct instruction and documentation on the critical elements of the products, materials, and systems in the constructed facility. Verify that all identified Government operating personnel are trained. f. Verify and document that all contract requirements for LEED fundamental commissioning are met. 1.4.2 Acceptance of the Construction Quality Control (QC) Plan Acceptance of the QC Plan is required prior to the start of construction. The Contracting Officer reserves the right to require changes in the QC Plan and operations as necessary, including removal of personnel, to ensure the specified quality of work. The Contracting Officer reserves the right to interview any member of the QC organization at any time in order to verify the submitted qualifications. All QC organization personnel are subject to acceptance by the Contracting Officer. The Contracting Officer may require the removal of any individual for non-compliance with quality requirements specified in the Contract. 1.4.3 Preliminary Construction Work Authorized Prior to Acceptance The only construction work that is authorized to proceed prior to the acceptance of the QC Plan is mobilization of storage and office trailers, temporary utilities, and surveying. 1.4.4 Notification of Changes Notify the Contracting Officer, in writing, of any proposed changes in the QC Plan or changes to the QC organization personnel, a minimum of 10 work days prior to a proposed change. Proposed changes are subject to acceptance by the Contracting Officer. 1.5 QC ORGANIZATION 1.5.1 QC Manager 1.5.1.1 Duties Provide a QC Manager at the work site to implement and manage the QC program, and to serve as the Site Safety and Health Officer (SSHO) as detailed in Section 01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS. In addition to implementing and managing the QC program, the QC Manager may perform the duties of Project Superintendent. The QC Manager is required to attend the partnering meetings, QC Plan Meetings, Coordination and Mutual Understanding Meeting, conduct the QC meetings, perform the three phases of control, perform submittal review and certification, ensure testing is performed and provide QC certifications and documentation required in this Contract. The QC Manager is responsible for managing and SECTION O1 45 00.00 20 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 coordinating the three phases of control and documentation performed by testing laboratory personnel and any other inspection and testing personnel required by this Contract. The QC Manager is the manager of all QC activities. 1.5.1.2 Qualifications An individual with a minimum of 10 years combined experience in the following positions: Project Superintendent, QC Manager, Project Manager, Project Engineer or Construction Manager on similar size and type construction contracts which included the major trades that are part of this Contract. The individual must have at least two years experience as a QC Manager. The individual must be familiar with the requirements of EM 385-1-1, and have experience in the areas of hazard identification, safety compliance, and sustainability. 1.5.2 Construction Quality Management Training In addition to the above experience and education requirements, the QC Manager must have completed the course entitled "Construction Quality Management (CQM) for Contractors." If the QC Manager does not have a current certification, they must obtain the CQM for Contractors course certification within 90 days of award. This course is periodically offered by the Naval Facilities Engineering Command and the Army Corps of Engineers. Contact the Contracting Officer for information on the next scheduled class. 1.5.3 Alternate QC Manager Duties and Qualifications Designate an alternate for the QC Manager at the work site to serve in the event of the designated QC Manager's absence. The period of absence may not exceed two weeks at one time, and not more than 30 workdays during a calendar year. The qualification requirements for the Alternate QC Manager must be the same as for the QC Manager. 1.6 QUALITY CONTROL (QC) PLAN 1.6.1 Construction Quality Control (QC) Plan 1.6.1.1 Requirements Provide, for acceptance by the Contracting Officer, a Construction QC Plan submitted in a three-ring binder that includes a table of contents, with major sections identified with tabs, with pages numbered sequentially, and that documents the proposed methods and responsibilities for accomplishing quality control commissioning activities during the construction of the project: a. QC ORGANIZATION: A chart showing the QC organizational structure. b. NAMES AND QUALIFICATIONS: Names and qualifications, in resume format, for each person in the QC organization. Include the CQM for Contractors course certifications for the QC Manager and Alternate QC Manager as required by the paragraphs entitled "Construction Quality Management Training" and "Alternate QC Manager Duties and Qualifications". C. DUTIES, RESPONSIBILITY AND AUTHORITY OF QC PERSONNEL: Duties, responsibilities, and authorities of each person in the QC SECTION O1 45 00.00 20 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 organization. d. OUTSIDE ORGANIZATIONS: A listing of outside organizations, such as architectural and consulting engineering firms, that will be employed by the Contractor and a description of the services these firms will provide. e. APPOINTMENT LETTERS: Letters signed by an officer of the firm appointing the QC Manager and Alternate QC Manager and stating that they are responsible for implementing and managing the QC program as described in this Contract. Include in this letter the responsibility of the QC Manager and Alternate QC Manager to implement and manage the three phases of control, and their authority to stop work which is not in compliance with the Contract. Include copies of the letters in the QC Plan. f. SUBMITTAL PROCEDURES AND INITIAL SUBMITTAL REGISTER: Procedures for reviewing, approving, and managing submittals. Provide the name(s) of the person(s) in the QC organization authorized to review and certify submittals prior to submitting for approval. Provide the initial submittal of the Submittal Register as specified in Section 01 33 00 SUBMITTAL PROCEDURES. g. TESTING LABORATORY INFORMATION: Testing laboratory information required by the paragraphs entitled "Accreditation Requirements", as applicable. h. TESTING PLAN AND LOG: A Testing Plan and Log that includes the tests required, referenced by the specification paragraph number requiring the test, the frequency, and the person responsible for each test. Use Government forms to log and track tests. i. PROCEDURES TO COMPLETE REWORK ITEMS: Procedures to identify, record, track, and complete rework items. Use Government forms to record and track rework items. j. DOCUMENTATION PROCEDURES: Use Government form. k. LIST OF DEFINABLE FEATURES: A Definable Feature of Work (DFOW) is a task that is separate and distinct from other tasks and has control requirements and work crews unique to that task. A DFOW is identified by different trades or disciplines and is an item or activity on the construction schedule. Include in the list of DFOWs, but not be limited to, all critical path activities on the construction schedule. Include all activities for which this specification requires QC Specialists or specialty inspection personnel. Provide separate DFOWs in the construction schedule for each design development stage and submittal package. 1. PROCEDURES FOR PERFORMING THE THREE PHASES OF CONTROL: Identify procedures used to ensure the three phases of control to manage the quality on this project. For each DFOW, a Preparatory and Initial phase checklist will be filled out during the Preparatory and Initial phase meetings. Conduct the Preparatory and Initial Phases and meetings with a view towards obtaining quality construction by planning ahead and identifying potential problems for each DFOW. M. PERSONNEL MATRIX: A personnel matrix showing for each section of the specification who will review and certify submittals, who will perform SECTION O1 45 00.00 20 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 and document the three phases of control, and who will perform and document the testing. n. PROCEDURES FOR COMPLETION INSPECTION: Procedures for identifying and documenting the completion inspection process. Include in these procedures the responsible party for punch out inspection, pre -final inspection, and final acceptance inspection. o. TRAINING PROCEDURES AND TRAINING LOG: Procedures for coordinating and documenting the training of personnel required by the Contract. p. ORGANIZATION AND PERSONNEL CERTIFICATIONS LOG: Procedures for coordinating, tracking and documenting all certifications on subcontractors, testing laboratories, suppliers, personnel, etc. QC Manager will ensure that certifications are current, appropriate for the work being performed, and will not lapse during any period of the contract that the work is being performed. 1.7 COORDINATION AND MUTUAL UNDERSTANDING MEETING After submission of the QC Plan, and prior to Government approval and the start of construction, the QC Manager will meet with the Contracting Officer to present the QC program required by this Contract. When a new QC Manager is appointed, the coordination and mutual understanding meeting must be repeated. 1.7.1 Purpose The purpose of this meeting is to develop a mutual understanding of the QC details, including documentation, administration for on -site and off -site work, design intent, Cx, environmental requirements and procedures, coordination of activities to be performed, and the coordination of the Contractor's management, production, and QC personnel. At the meeting, the Contractor will be required to explain in detail how three phases of control will be implemented for each DFOW, as well as how each DFOW will be affected by each management plan or requirement as listed below: a. Waste Management Plan. b. IAQ Management Plan. C. Procedures for noise and acoustics management. d. Environmental Protection Plan. e. Environmental regulatory requirements. f. Cx Plan. 1.7.2 Coordination of Activities Coordinate activities included in various sections to assure efficient and orderly installation of each component. Coordinate operations included under different sections that are dependent on each other for proper installation and operation. Schedule construction operations with consideration for indoor air quality as specified in the IAQ Management Plan. Coordinate prefunctional tests and startup testing with Cx. 1.7.3 Attendees As a minimum, the Contractor's personnel required to attend include an officer of the firm, the Project Manager, Project Superintendent, QC Manager, Alternate QC Manager, CA, Environmental Manager, and SECTION O1 45 00.00 20 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 subcontractor representatives. Each subcontractor who will be assigned QC responsibilities must have a principal of the firm at the meeting. Minutes of the meeting will be prepared by the QC Manager and signed by the Contractor and the Contracting Officer. Provide a copy of the signed minutes to all attendees and include in the QC Plan. 1.8 QC MEETINGS After the start of construction, conduct weekly QC meetings by the QC Manager at the work site with the Project Superintendent. The QC Manager is to prepare the minutes of the meeting and provide a copy to the Contracting Officer within two working days after the meeting. The Contracting Officer may attend these meetings. As a minimum, accomplish the following at each meeting: a. Review the minutes of the previous meeting. b. Review the schedule and the status of work and rework. C. Review the status of submittals. d. Review the work to be accomplished in the next two weeks and documentation required. e. Resolve QC and production problems (RFI, etc.). f. Address items that may require revising the QC Plan. g. Review Accident Prevention Plan (APP). h. Review environmental requirements and procedures. i. Review Waste Management Plan. j. Review IAQ Management Plan. k. Review Environmental Management Plan. 1. Review the status of training completion. M. Review Cx Plan and progress. 1.9 THREE PHASES OF CONTROL Adequately cover both on -site and off -site work with the Three Phases of Control and include the following for each DFOW. 1.9.1 Preparatory Phase Notify the Contracting Officer at least two work days in advance of each preparatory phase meeting. The meeting will be conducted by the QC Manager and attended by the Project Superintendent, the CA, and the foreman responsible for the DFOW. When the DFOW will be accomplished by a subcontractor, that subcontractor's foreman must attend the preparatory phase meeting. Document the results of the preparatory phase actions in the daily Contractor Quality Control Report and in the Preparatory Phase Checklist. Perform the following prior to beginning work on each DFOW: a. Review each paragraph of the applicable specification sections. b. Review the Contract drawings. C. Verify that field measurements are as indicated on construction and/or shop drawings before confirming product orders, in order to minimize waste due to excessive materials. d. Verify that appropriate shop drawings and submittals for materials and equipment have been submitted and approved. Verify receipt of approved factory test results, when required. e. Review the testing plan and ensure that provisions have been made to SECTION O1 45 00.00 20 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 provide the required QC testing. f. Examine the work area to ensure that the required preliminary work has been completed. g. Coordinate the schedule of product delivery to designated prepared areas in order to minimize site storage time and potential damage to stored materials. h. Arrange for the return of shipping/packaging materials, such as wood pallets, where economically feasible. i. Examine the required materials, equipment and sample work to ensure that they are on hand and conform to the approved shop drawings and submitted data and are properly stored. j. Discuss specific controls used and construction methods, construction tolerances, workmanship standards, and the approach that will be used to provide quality construction by planning ahead and identifying potential problems for each DFOW. k. Review the APP and appropriate Activity Hazard Analysis (AHA) to ensure that applicable safety requirements are met, and that required Safety Data Sheets (SDS) are submitted. 1. Review the Cx Plan and ensure all preliminary work items have been completed and documented. 1.9.2 Initial Phase Notify the Contracting Officer at least two work days in advance of each initial phase. When construction crews are ready to start work on a DFOW, conduct the initial phase with the QC Specialists, the Project Superintendent, and the foreman responsible for that DFOW. Observe the initial segment of the DFOW to ensure that the work complies with Contract requirements. Document the results of the initial phase in the daily CQC Report and in the Initial Phase Checklist. Repeat the initial phase for each new crew to work on -site, or when acceptable levels of specified quality are not being met. Perform the following for each DFOW: a. Establish level of workmanship and verify that it meets the minimum acceptable workmanship standards. Compare with required sample panels as appropriate. b. Resolve any workmanship issues. C. Ensure that testing is performed by the approved laboratory. d. Check work procedures for compliance with the APP and the appropriate AHA to ensure that applicable safety requirements are met. e. Review project specific work plans (i.e. Cx, HAZMAT Abeatement, Stormwater Management) to ensure all preparatory work items have been completed and documented. 1.9.3 Follow -Up Phase Perform the following for on -going work daily, or more frequently as necessary, until the completion of each DFOW and document in the daily CQC SECTION O1 45 00.00 20 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 Report: a. Ensure the work is in compliance with Contract requirements. b. Maintain the quality of workmanship required. C. Ensure that testing is performed by the approved laboratory. d. Ensure that rework items are being corrected. e. Assure manufacturers representatives have performed necessary inspections if required and perform safety inspections. f. Review the Cx Plan and ensure all work items, testing, and documentation has been completed. 1.9.4 Additional Preparatory and Initial Phases Conduct additional preparatory and initial phases on the same DFOW if the quality of on -going work is unacceptable, if there are changes in the applicable QC organization, if there are changes in the on -site production supervision or work crew, if work on a DFOW is resumed after substantial period of inactivity, or if other problems develop. 1.9.5 Notification of Three Phases of Control for Off -Site Work Notify the Contracting Officer at least two weeks prior to the start of the preparatory and initial phases. 1.10 SUBMITTAL REVIEW AND CERTIFICATION Procedures for submission, review and certification of submittals are described in Section 01 33 00 SUBMITTAL PROCEDURES. 1.11 TESTING Except as stated otherwise in the specification sections, perform sampling and testing required under this Contract. 1.11.1 Accreditation Requirements Construction materials testing laboratories must be accredited by a laboratory accreditation authority and will be required to submit a copy of the Certificate of Accreditation and Scope of Accreditation. The laboratory's scope of accreditation must include the appropriate ASTM standards (E 329, C 1077, D 3666, D 3740, A 880, E 543) listed in the technical sections of the specifications. Laboratories engaged in Hazardous Materials Testing must meet the requirements of OSHA and EPA. The policy applies to the specific laboratory performing the actual testing, not just the Corporate Office. 1.11.2 Laboratory Accreditation Authorities Laboratory Accreditation Authorities include the National Voluntary Laboratory Accreditation Program (NVLAP) administered by the National Institute of Standards and Technology at http://ts.nist.gov/ts/htdocs/210/214/214.htm , the American Association of State Highway and Transportation Officials (AASHTO) program at http://www.amrl.net/amrlsitefinity/default/aap.aspx , International SECTION O1 45 00.00 20 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 Accreditation Services, Inc. (IAS) at http://www.iasonline.org, U. S. Army Corps of Engineers Materials Testing Center (MTC) at http://gsl.erdc.usace.army.mil/SL/MTC/, the American Association for Laboratory Accreditation (A2LA) program at http://www.a2la.org/. 1.11.3 Capability Check The Contracting Officer retains the right to check laboratory equipment in the proposed laboratory and the laboratory technician's testing procedures, techniques, and other items pertinent to testing, for compliance with the standards set forth in this Contract. 1.11.4 Test Results Cite applicable Contract requirements, tests or analytical procedures used. Provide actual results and include a statement that the item tested or analyzed conforms or fails to conform to specified requirements. If the item fails to conform, notify the Contracting Officer immediately. Conspicuously stamp the cover sheet for each report in large red letters "CONFORMS" or "DOES NOT CONFORM" to the specification requirements, whichever is applicable. Test results must be signed by a testing laboratory representative authorized to sign certified test reports. Furnish the signed reports, certifications, and other documentation to the Contracting Officer via the QC Manager. Furnish a summary report of field tests at the end of each month, in accordance with paragraph INFORMATION FOR THE CONTRACTING OFFICER. 1.11.5 Test Reports and Monthly Summary Report of Tests Furnish the signed reports, certifications, and a summary report of field tests at the end of each month to the Contracting Officer. Attach a copy of the summary report to the last daily CQC Report of each month. Provide a copy of the signed test reports and certifications to the OMSI preparer for inclusion into the OMSI documentation. 1.12 QC CERTIFICATIONS 1.12.1 CQC Report Certification Contain the following statement within the CQC Report: "On behalf of the Contractor, I certify that this report is complete and correct and equipment and material used and work performed during this reporting period is in compliance with the contract drawings and specifications to the best of my knowledge, except as noted in this report". 1.12.2 Invoice Certification Furnish a certificate to the Contracting Officer with each payment request, signed by the QC Manager, attesting that as -built drawings are current, coordinated and attesting that the work for which payment is requested, including stored material, is in compliance with Contract requirements. 1.12.3 Completion Certification Upon completion of work under this Contract, the QC Manager must furnish a certificate to the Contracting Officer attesting that "the work has been completed, inspected, tested and is in compliance with the Contract". Provide a copy of this final QC Certification for completion to the OMSI SECTION O1 45 00.00 20 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 preparer for inclusion into the OMSI documentation. 1.13 COMPLETION INSPECTIONS 1.13.1 Punch -Out Inspection Near the completion of all work or any increment thereof, established by a completion time stated in the Contract Clause entitled "Commencement, Prosecution, and Completion of Work", or stated elsewhere in the specifications, the QC Manager and the CA must conduct an inspection of the work and develop a "punch list" of items which do not conform to the approved drawings, specifications and Contract. Include in the punch list any remaining items on the "Rework Items List", which were not corrected prior to the Punch -Out Inspection. Include within the punch list the estimated date by which the deficiencies will be corrected. Provide a copy of the punch list to the Contracting Officer. The QC Manager, or staff, must make follow-on inspections to ascertain that all deficiencies have been corrected. Once this is accomplished, notify the Government that the facility is ready for the Government "Pre -Final Inspection". 1.13.2 Pre -Final Inspection The Government and QCM will perform this inspection to verify that the facility is complete and ready to be occupied. A Government "Pre -Final Punch List" will be documented by the QCM as a result of this inspection. The QC Manager will ensure that all items on this list are corrected prior to notifying the Government that a "Final" inspection with the Client can be scheduled. Any items noted on the "Pre -Final" inspection must be corrected in a timely manner and be accomplished before the contract completion date for the work,or any particular increment thereof, if the project is divided into increments by separate completion dates. 1.13.3 Final Acceptance Inspection Notify the Contracting Officer at least 14 calendar days prior to the date a final acceptance inspection can be held. State within the notice that all items previously identified on the pre -final punch list will be corrected and acceptable, along with any other unfinished Contract work, by the date of the final acceptance inspection. The Contractor must be represented by the QC Manager, the Project Superintendent, the CA, and others deemed necessary. Attendees for the Government will include the Contracting Officer, other FEAD personnel, and personnel representing the Client. Failure of the Contractor to have all contract work acceptably complete for this inspection will be cause for the Contracting Officer to bill the Contractor for the Government's additional inspection cost in accordance with the Contract Clause entitled "Inspection of Construction". 1.14 DOCUMENTATION Maintain current and complete records of on -site and off -site QC program operations and activities. 1.14.1 Construction Documentation Reports are required for each day that work attached to the CQC Report prepared for the and complete records of on -site and off -site activities. The forms identified under the CONTRACTING OFFICER" will be used. Reports is performed and must be same day. Maintain current QC program operations and paragraph "INFORMATION FOR THE are required for each day work SECTION O1 45 00.00 20 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 is performed. Account for each calendar day throughout the life of the Contract. Every space on the forms must be filled in. Use N/A if nothing can be reported in one of the spaces. The Project Superintendent and the QC Manager must prepare and sign the Contractor Production and CQC Reports, respectively. The reporting of work must be identified by terminology consistent with the construction schedule. In the "remarks" sections of the reports, enter pertinent information including directions received, problems encountered during construction, work progress and delays, conflicts or errors in the drawings or specifications, field changes, safety hazards encountered, instructions given and corrective actions taken, delays encountered and a record of visitors to the work site, quality control problem areas, deviations from the QC Plan, construction deficiencies encountered, meetings held. For each entry in the report(s), identify the Schedule Activity No. that is associated with the entered remark. 1.14.2 Quality Control Validation Establish and maintain the following in a series of three ring binders. Binders must be divided and tabbed as shown below. These binders must be readily available to the Contracting Officer during all business hours. a. All completed Preparatory and Initial Phase Checklists, arranged by specification section. b. All milestone inspections, arranged by Activity Number. C. An up-to-date copy of the Testing Plan and Log with supporting field test reports, arranged by specification section. d. Copies of all contract modifications, arranged in numerical order. Also include documentation that modified work was accomplished. e. An up-to-date copy of the Rework Items List. f. Maintain up-to-date copies of all punch lists issued by the QC staff to the Contractor and Sub -Contractors and all punch lists issued by the Government. g. Commissioning documentation including Cx checklists, schedules, tests, and reports. 1.14.3 Testing Plan and Log As tests are performed, the QC Manager will record on the "Testing Plan and Log" the date the test was performed and the date the test results were forwarded to the Contracting Officer. Attach a copy of the updated "Testing Plan and Log" to the last daily CQC Report of each month, per the paragraph "INFORMATION FOR THE CONTRACTING OFFICER". Provide a copy of the final "Testing Plan and Log" to the OMSI preparer for inclusion into the OMSI documentation. 1.14.4 Rework Items List The QC Manager must maintain a list of work that does not comply with the Contract, identifying what items need to be reworked, the date the item was originally discovered, the date the item will be corrected by, and the date the item was corrected. There is no requirement to report a rework item that is corrected the same day it is discovered. Attach a copy of SECTION O1 45 00.00 20 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 the "Rework Items List" to the last daily CQC Report of each month. The Contractor is responsible for including those items identified by the Contracting Officer. 1.14.5 As -Built Drawings The QC Manager is required to ensure the as -built drawings, required by Section 01 78 00 CLOSEOUT SUBMITTALS are kept current on a daily basis and marked to show deviations which have been made from the Contract drawings. Ensure each deviation has been identified with the appropriate modifying documentation (e.g. PC No., Modification No., Request for Information No., etc.). The QC Manager must initial each revision. Upon completion of work, the QC Manager will furnish a certificate attesting to the accuracy of the as -built drawings prior to submission to the Contracting Officer. 1.15 NOTIFICATION ON NON-COMPLIANCE The Contracting Officer will notify the Contractor of any detected non-compliance with the Contract. Take immediate corrective action after receipt of such notice. Such notice, when delivered to the Contractor at the work site, is deemed sufficient for the purpose of notification. If the Contractor fails or refuses to comply promptly, the Contracting Officer may issue an order stopping all or part of the work until satisfactory corrective action has been taken. No part of the time lost due to such stop orders will be made the subject of claim for extension of time for excess costs or damages by the Contractor. PART 2 PRODUCTS Not Used PART 3 EXECUTION 3.1 PREPARATION Designate receiving/storage areas for incoming material to be delivered according to installation schedule and to be placed convenient to work area in order to minimize waste due to excessive materials handling and misapplication. Store and handle materials in a manner as to prevent loss from weather and other damage. Keep materials, products, and accessories covered and off the ground, and store in a dry, secure area. Prevent contact with material that may cause corrosion, discoloration, or staining. Protect all materials and installations from damage by the activities of other trades. -- End of Section -- SECTION O1 45 00.00 20 Page 13 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS 05/18 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 241 (2013; Errata 2015) Standard for Safeguarding Construction, Alteration, and Demolition Operations NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2; TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6; TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10; TIA 17-11; TIA 17-12; TIA 17-13; TIA 17-14; TIA 17-15; TIA 17-16; TIA 17-17 ) National Electrical Code U.S. ARMY CORPS OF ENGINEERS (USACE) EM 385-1-1 (2014) Safety and Health Requirements Manual U.S. FEDERAL AVIATION ADMINISTRATION (FAA) FAA AC 70/7460-1 (2015; Rev L) Obstruction Marking and Lighting U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA) MUTCD (2015) Manual on Uniform Traffic Control Devices 1.2 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Construction Site Plan Traffic Control Plan Haul Road Plan 1.3 CONSTRUCTION SITE PLAN Prior to the start of work, submit a site plan showing the locations and dimensions of temporary facilities (including layouts and details), equipment and material storage area (onsite and offsite), and access and SECTION 01 50 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 haul routes, avenues of ingress/egress to the fenced area and details of the fence installation. Identify any areas which may have to be graveled to prevent the tracking of mud. Indicate if the use of a supplemental or other staging area is desired. Show locations of safety and construction fences, site trailers, construction entrances, trash dumpsters, temporary sanitary facilities, and worker parking areas. 1.4 DOD CONDITION OF READINESS (COR) DOD will set the Condition of Readiness (COR) based on the weather forecast for sustained winds 50 knots (60mph or 95 km/hr) or greater. Contact the Contracting Officer for the current COR setting. Monitor weather conditions a minimum of twice a day and take appropriate actions according to the aproved Emergency Plan in the accepted APP, EM-385-1-1 Section 01 Emergency Planning and the instructions below. Unless otherwise directed by the Contracting Officer, comply with: a. Condition FOUR (Sustained winds of 50 knots or greater expected within 72 hours): Normal daily jobsite cleanup and good housekeeping practices. Collect and store in piles or containers scrap lumber, waste material, and rubbish for removal and disposal at the close of each work day. Maintain the construction site including storage areas, free of accumulation of debris. Stack form lumber in neat piles less than 4 feet high. Remove all debris, trash, or objects that could become missile hazards. b. Condition THREE (Sustained winds of 50 knots or greater expected within 48 hours): Maintain "Condition FOUR" requirements and commence securing operations necessary for "Condition ONE" which cannot be completed within 18 hours. Cease all routine activities which might interfere with securing operations. Commence securing and stow all gear and portable equipment. Make preparations for securing buildings. Review requirements pertaining to "Condition TWO" and continue action as necessary to attain "Condition THREE" readiness. C. Condition TWO (Sustained winds of 50 knots or greater expected within 24 hours): Curtail or cease routine activities until securing operation is complete. Reinforce or remove form work and scaffolding. Secure machinery, tools, equipment, materials, or remove from the jobsite. Expend every effort to clear all missile hazards and loose equipment from general base areas. d. Condition ONE. (Sustained winds of 50 knots or greater expected within 12 hours): Secure the jobsite, and leave Government premises. PART 2 PRODUCTS 2.1 TEMPORARY SIGNAGE 2.1.1 Bulletin Board Within one calendar day of mobilization on site and prior to the commencement of work activities, provide a clear weatherproof covered bulletin board not less than 36 by 48 inches in size for displaying the Equal Employment Opportunity poster, a copy of the wage decision contained in the contract, Wage Rate Information poster, Safety and Health Information as required by EM 385-1-1 Section 01 and other information SECTION O1 50 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 approved by the Contracting Officer. Coordinate requirements herein with 01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS. 2.1.2 Warning Signs Post temporary signs, tags, and labels to give workers and the public adequate warning and caution of construction hazards according to the EM 385-1-1 Section 04. Attach signs to the perimeter fencing every 150 feet warning the public of the presence of contruction hazards. Signs must require unauthorized persons to keep out of the construction site. Correct the data required by safety signs daily. 2.2 TEMPORARY TRAFFIC CONTROL 2.2.1 Haul Roads Construct access and haul roads necessary for proper prosecution of the work under this contract in accordance with EM 385-1-1 Section 04. Construct with suitable grades and widths; sharp curves, blind corners, and dangerous cross traffic are be avoided. Submit haul road plan for approval. Provide necessary lighting, signs, barricades, and distinctive markings for the safe movement of traffic. The method of dust control, although optional, must be adequate to ensure safe operation at all times. Location, grade, width, and alignment of construction and hauling roads are subject to approval by the Contracting Officer. Lighting must be adequate to assure full and clear visibility for full width of haul road and work areas during any night work operations. 2.2.2 Barricades Erect and maintain temporary barricades to limit public access to hazardous areas. Whenever safe public access to paved areas such as roads, parking areas or sidewalks is prevented by construction activities or as otherwise necessary to ensure the safety of both pedestrian and vehicular traffic, barricades will be required. Securely place barricades clearly visible with adequate illumination to provide sufficient visual warning of the hazard during both day and night. 2.3 TEMPORARY WIRING Provide temporary wiring in accordance with EM 385-1-1 Section 11, NFPA 241 and NFPA 70. Include monthly inspection and testing of all equipment and apparatus. PART 3 EXECUTION 3.1 EMPLOYEE PARKING Construction contract employees will park privately owned vehicles in an area designated by the Contracting Officer. This area will be within reasonable walking distance of the construction site. Employee parking must not interfere with existing and established parking requirements of the government installation. 3.2 TEMPORARY BULLETIN BOARD Locate the bulletin board at the project site in a conspicuous place easily accessible to all employees, as approved by the Contracting Officer. SECTION O1 50 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 3.3 AVAILABILITY AND USE OF UTILITY SERVICES 3.3.1 Temporary Utilities Provide temporary utilities required for construction. Materials may be new or used, must be adequate for the required usage, not create unsafe conditions, and not violate applicable codes and standards. 3.3.2 Meters and Temporary Connections Provide and maintain necessary temporary connections, distribution lines, and meter bases required to measure the amount of each utility used for the purpose of determining charges. Notify the Contracting Officer, in writing, 5 working days before final electrical connection is desired so that a utilities contract can be established. The Government will make the final hot connection after inspection and approval of the Contractor's temporary wiring installation. Do not make the final electrical connection. 3.3.3 Utilities at Special Locations a. Reasonable amounts of utilities will be made available at the prevailing Government rates. These rates may be obtained upon application to the Commanding Officer, MCAS Cherry Point, by way of the Contracting Officer. The Contractor is responsible for making connections, providing transformers and meters, and making disconnections; and providing backflow preventer devices on connections to domestic water lines. Neither potable water nor sanitary facilities will be available at the main Contractor laydown area at MCAS Cherry Point. Under no circumstances will taps to base fire hydrants be allowed for obtaining domestic water. 3.3.4 Sanitation a. Provide and maintain within the construction area minimum field -type sanitary facilities approved by the Contracting Officer and periodically empty wastes into a municipal, district, or station sanitary sewage system, or remove waste to a commercial facility. Obtain approval from the system owner prior to discharge into any municipal, district, or commercial sanitary sewer system. Any penalties or fines associated with improper discharge will be the responsibility of the Contractor. Coordinate with the Contracting Officer and follow station regulations and procedures when discharging into the station sanitary sewer system. Maintain these conveniences at all times. Include provisions for pest control and elimination of odors. Government toilet facilities will not be available to Contractor's personnel. 3.3.5 Telephone Make arrangements and pay all costs for telephone facilities desired. 3.3.6 Obstruction Lighting of Cranes Provide a minimum of 2 aviation red or high intensity white obstruction lights on temporary structures (including cranes) over 100 feet above ground level. Light construction and installation must comply with FAA AC 70/7460-1. Lights must be operational during periods of reduced visibility, darkness, and as directed by the Contracting Officer. SECTION O1 50 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 3.3.7 Fire Protection Provide temporary fire protection equipment for the protection of personnel and property during construction. Remove debris and flammable materials daily to minimize potential hazards. 3.4 TRAFFIC PROVISIONS 3.4.1 Maintenance of Traffic a. Conduct operations in a manner that will not close any thoroughfare or interfere in any way with traffic on railways or highways except with written permission of the Contracting Officer at least 15 calendar days prior to the proposed modification date, and provide a Traffic Control Plan detailing the proposed controls to traffic movement for approval. The plan must be in accordance with State and local regulations and the MUTCD, Part VI. Make all notifications and obtain any permits required for modification to traffic movements outside Station's jurisdiction. Contractor may move oversized and slow -moving vehicles to the worksite provided requirements of the highway authority have been met. b. Conduct work so as to minimize obstruction of traffic, and maintain traffic on at least half of the roadway width at all times. Obtain approval from the Contracting Officer prior to starting any activity that will obstruct traffic. C. Provide, erect, and maintain, at contractors expense, lights, barriers, signals, passageways, detours, and other items, that may be required by the Life Safety Signage, overhead protection authority having jurisdiction. 3.4.2 Protection of Traffic Maintain and protect traffic on all affected roads during the construction period except as otherwise specifically directed by the Contracting Officer. Measures for the protection and diversion of traffic, including the provision of watchmen and flagmen, erection of barricades, placing of lights around and in front of equipment the work, and the erection and maintenance of adequate warning, danger, and direction signs, will be as required by the State and local authorities having jurisdiction. Protect the traveling public from damage to person and property. Minimize the interference with public traffic on roads selected for hauling material to and from the site. Investigate the adequacy of existing roads and their allowable load limit. Contractor is responsible for the repair of any damage to roads caused by construction operations. 3.4.3 Rush Hour Restrictions Do not interfere with the peak traffic flows preceding and during normal operations for MCAS Cherry Point without notification to and approval by the Contracting Officer. 3.4.4 Dust Control Dust control methods and procedures must be approved by the Contracting Officer. Coordinate dust control methods with 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS. SECTION O1 50 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 3.5 CONTRACTOR'S TEMPORARY FACILITIES Temporary facilities will meet requirements as identified in EM 385-1-1 Section 04. 3.5.1 Safety Systems Protect the integrity of any installed safety systems or personnel safety devices. Obtain prior approval from Contracting Officer if entrance into systems serving safety devices is required. If it is temporarily necessary to remove or disable personnel safety devices in order to accomplish contract requirements, provide alternative means of protection prior to removing or disabling any permanently installed safety devices or equipment and obtain approval from the Contracting Officer. 3.5.2 Administrative Field Offices Provide and maintain administrative field office facilities within the construction area at the designated site. Government office and warehouse facilities will not be available to the Contractor's personnel. 3.5.3 Storage Area Construct a temporary 6 foot high chain link fence around trailers and materials. Include plastic strip inserts so that visibility through the fence is obstructed. Fence posts may be driven, in lieu of concrete bases, where soil conditions permit. Do not place or store trailers, materials, or equipment outside the fenced area unless such trailers, materials, or equipment are assigned a separate and distinct storage area by the Contracting Officer away from the vicinity of the construction site but within the installation boundaries. Trailers, equipment, or materials must not be open to public view with the exception of those items which are in support of ongoing work on any given day. Do not stockpile materials outside the fence in preparation for the next day's work. Park mobile equipment, such as tractors, wheeled lifting equipment, cranes, trucks, and like equipment within the fenced area at the end of each work day. 3.5.4 Supplemental Storage Area Upon request, and pending availability, the Contracting Officer will designate another or supplemental area for the use and storage of trailers, equipment, and materials. This area may not be in close proximity of the construction site but will be within the installation boundaries. The area will be maintained in a clean and orderly fashion and secured if needed to protect supplies and equipment. Utilities will not be provided to this area by the Government. 3.5.5 Appearance of Trailers a. Trailers which are rusted, have peeling paint or are otherwise in need of repair will not be allowed on Installation property. Trailers must present a clean and neat exterior appearance and be in a state of good repair. b. Paint using suitable paint and maintain the temporary facilities. Failure to do so will be sufficient reason to require their removal. SECTION O1 50 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 3.5.6 Maintenance of Storage Area a. Keep fencing in a state of good repair and proper alignment. Grassed or unpaved areas, which are not established roadways, and will be traversed with construction equipment or other vehicles, will be covered with a layer of gravel as necessary to prevent rutting and the tracking of mud onto paved or established roadways, should the Contractor elect to traverse them with construction equipment or other vehicles. Mow and maintain grass located within the boundaries of the construction site for the duration of the project. Grass and vegetation along fences, buildings, under trailers, and in areas not accessible to mowers will be edged or trimmed neatly. 3.5.7 Security Provisions Provide adequate outside security lighting at the temporary facilities. The Contractor will be responsible for the security of its own equipment. 3.5.8 Storage in Existing Buildings The Contractor will be working in and around existing buildings; the storage of material will not be allowed in the buildings. 3.5.9 Weather Protection of Temporary Facilities and Stored Materials Take necessary precautions to ensure that roof openings and other critical openings in the building are monitored carefully. Take immediate actions required to seal off such openings when rain or other detrimental weather is imminent, and at the end of each workday. Ensure that the openings are completely sealed off to protect materials and equipment in the building from damage. 3.5.9.1 Building and Site Storm Protection When a warning of gale force winds is issued, take precautions to minimize danger to persons, and protect the work and nearby Government property. Precautions must include, but are not limited to, closing openings; removing loose materials, tools and equipment from exposed locations; and removing or securing scaffolding and other temporary work. Close openings in the work when storms of lesser intensity pose a threat to the work or any nearby Government property. 3.6 TEMPORARY PROJECT SAFETY FENCING As soon as practicable, but not later than 15 days after the date established for commencement of work, furnish and erect temporary project safety fencing at the work site. Maintain the safety fencing during the life of the contract and, upon completion and acceptance of the work, removefrom the work site. 3.7 CLEANUP Remove construction debris, waste materials, packaging material and the like from the work site daily. Any dirt or mud which is tracked onto paved or surfaced roadways must be cleaned away. Store any salvageable materials resulting from demolition activities within the fenced area described above or at the supplemental storage area. Neatly stack stored materials not in trailers, whether new or salvaged. SECTION O1 50 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 3.8 RESTORATION OF STORAGE AREA Upon completion of the project remove the bulletin board, signs, barricades, haul roads, and any other temporary products from the site. After removal of trailers, materials, and equipment from within the fenced area, remove the fence. Restore areas used during the performance of the contract to the original or better condition. Remove gravel used to traverse grassed areas and restore the area to its original condition, including top soil and seeding as necessary. -- End of Section -- SECTION O1 50 00 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS 11/15 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 29 CFR 1910.120 Hazardous Waste Operations and Emergency Response 40 CFR 112 Oil Pollution Prevention 40 CFR 241 Guidelines for Disposal of Solid Waste 40 CFR 243 Guidelines for the Storage and Collection of Residential, Commercial, and Institutional Solid Waste 40 CFR 258 Subtitle D Landfill Requirements 40 CFR 260 Hazardous Waste Management System: General 40 CFR 261 Identification and Listing of Hazardous Waste 40 CFR 261.7 Residues of Hazardous Waste in Empty Containers 40 CFR 262 Standards Applicable to Generators of Hazardous Waste 40 CFR 262.31 Standards Applicable to Generators of Hazardous Waste -Labeling 40 CFR 262.34 Standards Applicable to Generators of Hazardous Waste -Accumulation Time 40 CFR 263 Standards Applicable to Transporters of Hazardous Waste 40 CFR 264 Standards for Owners and Operators of Hazardous Waste Treatment, Storage, and Disposal Facilities 40 CFR 265 Interim Status Standards for Owners and Operators of Hazardous Waste Treatment, Storage, and Disposal Facilities 40 CFR 266 Standards for the Management of Specific Hazardous Wastes and Specific Types of SECTION O1 57 19 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 Hazardous Waste Management Facilities 40 CFR 268 Land Disposal Restrictions 40 CFR 273 Standards For Universal Waste Management 40 CFR 273.2 Standards for Universal Waste Management - Batteries 40 CFR 273.4 Standards for Universal Waste Management - Mercury Containing Equipment 40 CFR 273.5 Standards for Universal Waste Management - Lamps 40 CFR 279 Standards for the Management of Used Oil 40 CFR 300 National Oil and Hazardous Substances Pollution Contingency Plan 40 CFR 300.125 National Oil and Hazardous Substances Pollution Contingency Plan - Notification and Communications 40 CFR 355 Emergency Planning and Notification 40 CFR 403 General Pretreatment Regulations for Existing and New Sources of Pollution 40 CFR 50 National Primary and Secondary Ambient Air Quality Standards 40 CFR 60 Standards of Performance for New Stationary Sources 40 CFR 63 National Emission Standards for Hazardous Air Pollutants for Source Categories 40 CFR 64 49 CFR 171 Compliance Assurance Monitoring General Information, Regulations, and Definitions 49 CFR 172 Hazardous Materials Table, Special Provisions, Hazardous Materials Communications, Emergency Response Information, and Training Requirements 49 CFR 173 Shippers - General Requirements for Shipments and Packagings 49 CFR 178 Specifications for Packagings 1.2 DEFINITIONS 1.2.1 Class I and II Ozone Depleting Substance (ODS) Class I ODS is defined in Section 602(a) of The Clean Air Act. A list of Class I ODS can be found on the EPA website at the following weblink. SECTION O1 57 19 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 http://www.epa.gov/ozone/science/ods/classone.html. Class II ODS is defined in Section 602(s) of The Clean Air Act. A list of Class II ODS can be found on the EPA website at the following weblink. http://www.epa.gov/ozone/science/ods/classtwo.htmi. 1.2.2 Contractor Generated Hazardous Waste Contractor generated hazardous waste is materials that, if abandoned or disposed of, may meet the definition of a hazardous waste. These waste streams would typically consist of material brought on site by the Contractor to execute work, but are not fully consumed during the course of construction. Examples include, but are not limited to, excess paint thinners (i.e. methyl ethyl ketone, toluene), waste thinners, excess paints, excess solvents, waste solvents, excess pesticides, and contaminated pesticide equipment rinse water. 1.2.3 Electronics Waste Electronics waste is discarded electronic devices intended for salvage, recycling, or disposal. 1.2.4 Environmental Pollution and Damage Environmental pollution and damage is the presence of chemical, physical, or biological elements or agents which adversely affect human health or welfare; unfavorably alter ecological balances of importance to human life; affect other species of importance to humankind; or degrade the environment aesthetically, culturally or historically. 1.2.5 Environmental Protection Environmental protection is the prevention/control of pollution and habitat disruption that may occur to the environment during construction. The control of environmental pollution and damage requires consideration of land, water, and air; biological and cultural resources; and includes management of visual aesthetics; noise; solid, chemical, gaseous, and liquid waste; radiant energy and radioactive material as well as other pollutants. 1.2.6 Hazardous Debris As defined in paragraph SOLID WASTE, debris that contains listed hazardous waste (either on the debris surface, or in its interstices, such as pore structure) in accordance with 40 CFR 261. Hazardous debris also includes debris that exhibits a characteristic of hazardous waste in accordance with 40 CFR 261. 1.2.7 Hazardous Materials Hazardous materials as defined in 49 CFR 171 and listed in 49 CFR 172. Hazardous material is any material that: Is regulated as a hazardous material in accordance with 49 CFR 173; or requires a Safety Data Sheet (SDS) in accordance with 29 CFR 1910.120; or during end use, treatment, handling, packaging, storage, transportation, or disposal meets or has components that meet or have potential to meet the definition of a hazardous waste as defined by 40 CFR 261 Subparts A, B, C, or D. Designation of a material by this definition, when separately regulated or SECTION O1 57 19 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 controlled by other sections or directives, does not eliminate the need for adherence to that hazard -specific guidance which takes precedence over this section for "control" purposes. Such material includes ammunition, weapons, explosive actuated devices, propellants, pyrotechnics, chemical and biological warfare materials, medical and pharmaceutical supplies, medical waste and infectious materials, bulk fuels, radioactive materials, and other materials such as asbestos, mercury, and polychlorinated biphenyls (PCBs). 1.2.8 Hazardous Waste Hazardous Waste is any material that meets the definition of a solid waste and exhibit a hazardous characteristic (ignitability, corrosivity, reactivity, or toxicity) as specified in 40 CFR 261, Subpart C, or contains a listed hazardous waste as identified in 40 CFR 261, Subpart D. 1.2.9 Land Application Land Application means spreading or spraying discharge water at a rate that allows the water to percolate into the soil. No sheeting action, soil erosion, discharge into storm sewers, discharge into defined drainage areas, or discharge into the "waters of the United States" must occur. Comply with federal, state, and local laws and regulations. 1.2.10 Municipal Separate Storm Sewer System (MS4) Permit MS4 permits are those held by installations to obtain NPDES permit coverage for their stormwater discharges. 1.2.11 National Pollutant Discharge Elimination System (NPDES) The NPDES permit program controls water pollution by regulating point sources that discharge pollutants into waters of the United States. 1.2.12 Oily Waste Oily waste are those materials that are, or were, mixed with Petroleum, Oils, and Lubricants (POLs) and have become separated from that POLs. Oily wastes also means materials, including wastewaters, centrifuge solids, filter residues or sludges, bottom sediments, tank bottoms, and sorbents which have come into contact with and have been contaminated by, POLs and may be appropriately tested and discarded in a manner which is in compliance with other state and local requirements. This definition includes materials such as oily rags, "kitty litter" sorbent clay and organic sorbent material. These materials may be land filled provided that: It is not prohibited in other state regulations or local ordinances; the amount generated is "de minimus" (a small amount); it is the result of minor leaks or spills resulting from normal process operations; and free -flowing oil has been removed to the practicable extent possible. Large quantities of this material, generated as a result of a major spill or in lieu of proper maintenance of the processing equipment, are a solid waste. As a solid waste, perform a hazardous waste determination prior to disposal. As this can be an expensive process, it is recommended that this type of waste be minimized through good housekeeping practices and employee education. SECTION O1 57 19 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 1.2.13 Regulated Waste Regulated waste are solid wastes that have specific additional federal, state, or local controls for handling, storage, or disposal. 1.2.14 Sediment Sediment is soil and other debris that have eroded and have been transported by runoff water or wind. 1.2.15 Solid Waste Solid waste is a solid, liquid, semi -solid or contained gaseous waste. A solid waste can be a hazardous waste, non -hazardous waste, or non -Resource Conservation and Recovery Act (RCRA) regulated waste. Types of solid waste typically generated at construction sites may include: 1.2.15.1 Debris Debris is non -hazardous solid material generated during the construction, demolition, or renovation of a structure that exceeds 2.5-inch particle size that is: a manufactured object; plant or animal matter; or natural geologic material (for example, cobbles and boulders), broken or removed concrete, masonry, and rock asphalt paving; ceramics; roofing paper and shingles. Inert materials may be reinforced with or contain ferrous wire, rods, accessories and weldments. A mixture of debris and other material such as soil or sludge is also subject to regulation as debris if the mixture is comprised primarily of debris by volume, based on visual inspection. 1.2.15.2 Green Waste Green waste is the vegetative matter from landscaping, land clearing and grubbing, including, but not limited to, grass, bushes, scrubs, small trees and saplings, tree stumps and plant roots. Marketable trees, grasses and plants that are indicated to remain, be re -located, or be re -used are not included. 1.2.15.3 Material not regulated as solid waste Material not regulated as solid waste is nuclear source or byproduct materials regulated under the Federal Atomic Energy Act of 1954 as amended; suspended or dissolved materials in domestic sewage effluent or irrigation return flows, or other regulated point source discharges; regulated air emissions; and fluids or wastes associated with natural gas or crude oil exploration or production. 1.2.15.4 Non -Hazardous Waste Non -hazardous waste is waste that is excluded from, or does not meet, hazardous waste criteria in accordance with 40 CFR 263. 1.2.15.5 Recyclables Recyclables are materials, equipment and assemblies such as doors, windows, door and window frames, plumbing fixtures, glazing and mirrors that are recovered and sold as recyclable, wiring, insulated/non-insulated copper wire cable, wire rope, and structural components. It also includes commercial -grade refrigeration equipment with Freon removed, household SECTION O1 57 19 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 appliances where the basic material content is metal, clean polyethylene terephthalate bottles, cooking oil, used fuel oil, textiles, high-grade paper products and corrugated cardboard, stackable pallets in good condition, clean crating material, and clean rubber/vehicle tires. Metal meeting the definition of lead contaminated or lead based paint contaminated may be included as recyclable if sold to a scrap metal company. Paint cans that meet the definition of empty containers in accordance with 40 CFR 261.7 may be included as recyclable if sold to a scrap metal company. 1.2.15.6 Surplus Soil Surplus soil is existing soil that is in excess of what is required for this work, including aggregates intended, but not used, for on -site mixing of concrete, mortars, and paving. Contaminated soil meeting the definition of hazardous material or hazardous waste is not included and must be managed in accordance with paragraph HAZARDOUS MATERIAL MANAGEMENT. 1.2.15.7 Scrap Metal This includes scrap and excess ferrous and non-ferrous metals such as reinforcing steel, structural shapes, pipe, and wire that are recovered or collected and disposed of as scrap. Scrap metal meeting the definition of hazardous material or hazardous waste is not included. 1.2.15.8 Wood Wood is dimension and non -dimension lumber, plywood, chipboard, hardboard. Treated or painted wood that meets the definition of lead contaminated or lead based contaminated paint is not included. Treated wood includes, but is not limited to, lumber, utility poles, crossties, and other wood products with chemical treatment. 1.2.16 Surface Discharge Surface discharge means discharge of water into drainage ditches, storm sewers, creeks or "waters of the United States". Surface discharges are discrete, identifiable sources and require a permit from the governing agency. Comply with federal, state, and local laws and regulations. 1.2.17 Wastewater Wastewater is the used water and solids from a community that flow to a treatment plant. 1.2.17.1 Stormwater Stormwater is any precipitation in an urban or suburban area that does not evaporate or soak into the ground, but instead collects and flows into storm drains, rivers, and streams. 1.2.18 Waters of the United States Waters of the United States means Federally jurisdictional waters, including wetlands, that are subject to regulation under Section 404 of the Clean Water Act or navigable waters, as defined under the Rivers and Harbors Act. SECTION O1 57 19 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 1.2.19 Wetlands Wetlands are those areas that are inundated or saturated by surface or groundwater at a frequency and duration sufficient to support, and that under normal circumstances do support, a prevalence of vegetation typically adapted for life in saturated soil conditions. 1.2.20 Universal Waste The universal waste regulations streamline collection requirements for certain hazardous wastes in the following categories: batteries, pesticides, mercury -containing equipment (for example, thermostats), and lamps (for example, fluorescent bulbs). The rule is designed to reduce hazardous waste in the municipal solid waste (MSW) stream by making it easier for universal waste handlers to collect these items and send them for recycling or proper disposal. These regulations can be found at 40 CFR 273. 1.3 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Preconstruction Survey Solid Waste Management Permit Regulatory Notifications Environmental Protection Plan Stormwater Notice of Intent (for NPDES coverage under the general permit for construction activities) Dirt and Dust Control Plan Employee Training Records Environmental Manager Qualifications SD-06 Test Reports Laboratory Analysis Inspection Reports Solid Waste Management Report SD-07 Certificates Employee Training Records ECATTS Certificate Of Completion Erosion and Sediment Control Inspector Qualifications SD-11 Closeout Submittals Stormwater Pollution Prevention Plan Compliance Notebook Stormwater Notice of Termination (for NPDES coverage under the general permit for construction activities) Waste Determination Documentation Disposal Documentation for Hazardous and Regulated Waste Assembled Employee Training Records Solid Waste Management Permit Solid Waste Management Report Contractor Hazardous Material Inventory Log Hazardous Waste/Debris Management SECTION O1 57 19 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 Regulatory Notifications Sales Documentation Contractor Certification As -Built Topographic Survey 1.4 ENVIRONMENTAL PROTECTION REQUIREMENTS Provide and maintain, during the life of the contract, environmental protection as defined. Plan for and provide environmental protective measures to control pollution that develops during construction practice. Plan for and provide environmental protective measures required to correct conditions that develop during the construction of permanent or temporary environmental features associated with the project. Protect the environmental resources within the project boundaries and those affected outside the limits of permanent work during the entire duration of this Contract. Comply with federal, state, and local regulations pertaining to the environment, including water, air, solid waste, hazardous waste and substances, oily substances, and noise pollution. Tests and procedures assessing whether construction operations comply with Applicable Environmental Laws may be required. Analytical work must be performed by qualified laboratories; and where required by law, the laboratories must be certified. 1.4.1 Training in Environmental Compliance Assessment Training and Tracking System (ECATTS) 1.4.1.1 Personnel Requirements The Environmental Manager is responsible for environmental compliance on projects. The Environmental Manager must complete applicable ECATTS training modules (installation specific or general) prior to starting respective portions of on -site work under this Contract. If personnel changes occur for any of these positions after starting work, replacement personnel must complete applicable ECATTS training within 14 days of assignment to the project. 1.4.1.2 Certification Submit an ECATTS certificate of completion for personnel who have completed the required ECATTS training. This training is web -based and can be accessed from any computer with Internet access using the following instructions. Register for NAVFAC Environmental Compliance Training and Tracking System, by logging on to https://environmentaltraining.ecatts.com/. Obtain the password for registration from the Contracting Officer. 1.4.1.3 Refresher Training This training has been structured to allow contractor personnel to receive credit under this contract and to carry forward credit to future contracts. Ensure the Environmental Manager review their training plans for new modules or updated training requirements prior to beginning work. Some training modules are tailored for specific state regulatory requirements; therefore, Contractors working in multiple states will be required to retake modules tailored to the state where the contract work is being performed. SECTION O1 57 19 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 1.4.2 Conformance with the Environmental Management System Perform work under this contract consistent with the policy and objectives identified in the installation's Environmental Management System (EMS). Perform work in a manner that conforms to objectives and targets of the environmental programs and operational controls identified by the EMS. Support Government personnel when environmental compliance and EMS audits are conducted by escorting auditors at the Project site, answering questions, and providing proof of records being maintained. Provide monitoring and measurement information as necessary to address environmental performance relative to environmental, energy, and transportation management goals. In the event an EMS nonconformance or environmental noncompliance associated with the contracted services, tasks, or actions occurs, take corrective and preventative actions. In addition, employees must be aware of their roles and responsibilities under the installation EMS and of how these EMS roles and responsibilities affect work performed under the contract. Coordinate with the installation's EMS coordinator to identify training needs associated with environmental aspects and the EMS, and arrange training or take other action to meet these needs. Provide training documentation to the Contracting Officer. The Installation Environmental Office will retain associated environmental compliance records. Make EMS Awareness training completion certificates available to Government auditors during EMS audits and include the certificates in the Employee Training Records. See paragraph EMPLOYEE TRAINING RECORDS. 1.5 QUALITY ASSURANCE 1.5.1 Preconstruction Survey and Protection of Features This paragraph supplements the Contract Clause PROTECTION OF EXISTING VEGETATION, STRUCTURES, EQUIPMENT, UTILITIES, AND IMPROVEMENTS. Prior to start of any onsite construction activities, perform a Preconstruction Survey of the project site with the Contracting Officer, and take photographs showing existing environmental conditions in and adjacent to the site. Submit a report for the record. Include in the report a plan describing the features requiring protection under the provisions of the Contract Clauses, which are not specifically identified on the drawings as environmental features requiring protection along with the condition of trees, shrubs and grassed areas immediately adjacent to the site of work and adjacent to the Contractor's assigned storage area and access route(s), as applicable. The Contractor and the Contracting Officer will sign this survey report upon mutual agreement regarding its accuracy and completeness. Protect those environmental features included in the survey report and any indicated on the drawings, regardless of interference that their preservation may cause to the work under the Contract. 1.5.2 Regulatory Notifications Provide regulatory notification requirements in accordance with federal, state and local regulations. In cases where the Government will also provide public notification (such as stormwater permitting), coordinate with the Contracting Officer. Submit copies of regulatory notifications to the Contracting Officer at least 15 days prior to commencement of work activities. Typically, regulatory notifications must be provided for the following (this listing is not all-inclusive): demolition, renovation, NPDES defined site work, construction, removal or use of a permitted air emissions source, and remediation of controlled substances (asbestos, SECTION O1 57 19 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 hazardous waste, lead paint). 1.5.3 Environmental Brief Attend an environmental brief to be included in the preconstruction meeting. Provide the following information: types, quantities, and use of hazardous materials that will be brought onto the installation; and types and quantities of wastes/wastewater that may be generated during the Contract. Discuss the results of the Preconstruction Survey at this time. Prior to initiating any work on site, meet with the Contracting Officer and installation Environmental Office to discuss the proposed Environmental Protection Plan (EPP). Develop a mutual understanding relative to the details of environmental protection, including measures for protecting natural and cultural resources, required reports, required permits, permit requirements (such as mitigation measures), and other measures to be taken. 1.5.4 Environmental Manager Appoint in writing an Environmental Manager for the project site. The Environmental Manager is directly responsible for coordinating contractor compliance with federal, state, local, and installation requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements (including hazardous waste handling, storage, manifesting, and disposal); implement the EPP; ensure environmental permits are obtained, maintained, and closed out; ensure compliance with Stormwater Program requirements; ensure compliance with Hazardous Materials (storage, handling, and reporting) requirements; and coordinate any remediation of regulated substances (lead, asbestos, PCB transformers). This can be a collateral position; however, the person in this position must be trained to adequately accomplish the following duties: ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure Contractor personnel are trained in 40 CFR requirements in accordance with their position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out. Submit Environmental Manager Qualifications to the Contracting Officer. 1.5.5 Employee Training Records Prepare and maintain Employee Training Records throughout the term of the contract meeting applicable 40 CFR requirements. Provide Employee Training Records in the Environmental Records Binder. Ensure every employee completes a program of classroom instruction or on-the-job training that teaches them to perform their duties in a way that ensures compliance with federal, state and local regulatory requirements for RCRA Large Quantity Generator. Provide a Position Description for each employee, by subcontractor, based on the Davis -Bacon Wage Rate designation or other equivalent method, evaluating the employee's association with hazardous and regulated wastes. This Position Description will include training requirements as defined in 40 CFR 265 for a Large Quantity Generator facility. Submit these Assembled Employee Training Records to the Contracting Officer at the conclusion of the project, unless otherwise directed. Train personnel to meet EPA and state requirements. Conduct environmental SECTION O1 57 19 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 protection/pollution control meetings for personnel prior to commencing construction activities. Conduct additional meetings for new personnel and when site conditions change. Include in the training and meeting agenda: methods of detecting and avoiding pollution; familiarization with statutory and contractual pollution standards; installation and care of devices, vegetative covers, and instruments required for monitoring purposes to ensure adequate and continuous environmental protection/pollution control; anticipated hazardous or toxic chemicals or wastes, and other regulated contaminants; recognition and protection of archaeological sites, artifacts, waters of the United States, and endangered species and their habitat that are known to be in the area. 1.5.6 Non -Compliance Notifications The Contracting Officer will notify the Contractor in writing of any observed noncompliance with federal, state or local environmental laws or regulations, permits, and other elements of the Contractor's EPP. After receipt of such notice, inform the Contracting Officer of the proposed corrective action and take such action when approved by the Contracting Officer. The Contracting Officer may issue an order stopping all or part of the work until satisfactory corrective action has been taken. No time extensions will be granted or equitable adjustments allowed for any such suspensions. This is in addition to any other actions the Contracting Officer may take under the contract, or in accordance with the Federal Acquisition Regulation or Federal Law. 1.6 ENVIRONMENTAL PROTECTION PLAN The purpose of the EPP is to present an overview of known or potential environmental issues that must be considered and addressed during construction. Incorporate construction related objectives and targets from the installation's EMS into the EPP. Include in the EPP measures for protecting natural and cultural resources, required reports, and other measures to be taken. Meet with the Contracting Officer or Contracting Officer Representative to discuss the EPP and develop a mutual understanding relative to the details for environmental protection including measures for protecting natural resources, required reports, and other measures to be taken. Submit the EPP within 15 days after notice to proceed and not less than 10 days before the preconstruction meeting. Revise the EPP throughout the project to include any reporting requirements, changes in site conditions, or contract modifications that change the project scope of work in a way that could have an environmental impact. No requirement in this section will relieve the Contractor of any applicable federal, state, and local environmental protection laws and regulations. During Construction, identify, implement, and submit for approval any additional requirements to be included in the EPP. Maintain the current version onsite. The EPP includes, but is not limited to, the following elements: 1.6.1 General Overview and Purpose 1.6.1.1 Descriptions A brief description of each specific plan required by environmental permit or elsewhere in this Contract such as stormwater pollution prevention plan, solid waste management plan, wastewater management plan, air pollution control plan, contaminant prevention plan, traffic control plan, Hazardous, Toxic and Radioactive Waste (HTRW) Plan, Non -Hazardous Solid SECTION O1 57 19 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 Waste Disposal Plan and borrowing material plan. 1.6.1.2 Duties The duties and level of authority assigned to the person(s) on the job site who oversee environmental compliance, such as who is responsible for adherence to the EPP, who is responsible for spill cleanup and training personnel on spill response procedures, who is responsible for manifesting hazardous waste to be removed from the site (if applicable), and who is responsible for training the Contractor's environmental protection personnel. 1.6.1.3 Procedures A copy of any standard or project -specific operating procedures that will be used to effectively manage and protect the environment on the project site. 1.6.1.4 Communications Communication and training procedures that will be used to convey environmental management requirements to Contractor employees and subcontractors. 1.6.1.5 Contact Information Emergency contact information contact information (office phone number, cell phone number, and e-mail address). 1.6.2 General Site Information 1.6.2.1 Drawings Drawings showing locations of proposed temporary excavations or embankments for haul roads, stream crossings, jurisdictional wetlands, material storage areas, structures, sanitary facilities, storm drains and conveyances, and stockpiles of excess soil. 1.6.2.2 Work Area Work area plan showing the proposed activity in each portion of the area and identify the areas of limited use or nonuse. Include measures for marking the limits of use areas, including methods for protection of features to be preserved within authorized work areas and methods to control runoff and to contain materials on site, and a traffic control plan. 1.6.2.3 Documentation A letter signed by an officer of the firm appointing the Environmental Manager and stating that person is responsible for managing and implementing the Environmental Program as described in this contract. Include in this letter the Environmental Manager's authority to direct the removal and replacement of non -conforming work. 1.6.3 Management of Natural Resources a. Land resources b. Tree protection SECTION O1 57 19 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 C. Replacement of damaged landscape features d. Temporary construction e. Stream crossings f. Fish and wildlife resources g. Wetland areas 1.6.4 Protection of Historical and Archaeological Resources a. Objectives b. Methods 1.6.5 Stormwater Management and Control a. Ground cover b. Erodible soils C. Temporary measures (1) Structural Practices (2) Temporary and permanent stabilization d. Effective selection, implementation and maintenance of Best Management Practices (BMPs). 1.6.6 Protection of the Environment from Waste Derived from Contractor Operations Control and disposal of solid and sanitary waste. Control and disposal of hazardous waste. This item consist of the management procedures for hazardous waste to be generated. The elements of those procedures will coincide with the Installation Hazardous Waste Management Plan. The Contracting Officer will provide a copy of the Installation Hazardous Waste Management Plan. As a minimum, include the following: a. List of the types of hazardous wastes expected to be generated b. Procedures to ensure a written waste determination is made for appropriate wastes that are to be generated C. Sampling/analysis plan, including laboratory method(s) that will be used for waste determinations and copies of relevant laboratory certifications d. Methods and proposed locations for hazardous waste accumulation/storage (that is, in tanks or containers) e. Management procedures for storage, labeling, transportation, and disposal of waste (treatment of waste is not allowed unless specifically noted) f. Management procedures and regulatory documentation ensuring disposal of hazardous waste complies with Land Disposal Restrictions (40 CFR 268 g. Management procedures for recyclable hazardous materials such as lead -acid batteries, used oil, and similar h. Used oil management procedures in accordance with 40 CFR 279; Hazardous waste minimization procedures SECTION O1 57 19 Page 13 Replace Pump Station 7022, OLF Atlantic WO6895127 i. Plans for the disposal of hazardous waste by permitted facilities; and Procedures to be employed to ensure required employee training records are maintained. 1.6.7 Prevention of Releases to the Environment Procedures to prevent releases to the environment Notifications in the event of a release to the environment 1.6.8 Regulatory Notification and Permits List what notifications and permit applications must be made. Some permits require up to 180 days to obtain. Demonstrate that those permits have been obtained or applied for by including copies of applicable environmental permits. The EPP will not be approved until the permits have been obtained. 1.6.9 Clean Air Act Compliance 1.6.9.1 Haul Route Submit truck and material haul routes along with a Dirt and Dust Control Plan for controlling dirt, debris, and dust on Installation roadways. As a minimum, identify in the plan the subcontractor and equipment for cleaning along the haul route and measures to reduce dirt, dust, and debris from roadways. 1.6.9.2 Pollution Generating Equipment Identify air pollution generating equipment or processes that may require federal, state, or local permits under the Clean Air Act. Determine requirements based on any current installation permits and the impacts of the project. Provide a list of all fixed or mobile equipment, machinery or operations that could generate air emissions during the project to the Installation Environmental Office (Air Program Manager). 1.6.9.3 Stationary Internal Combustion Engines Identify portable and stationary internal combustion engines that will be supplied, used or serviced. Comply with 40 CFR 60 Subpart IIII, 40 CFR 60 Subpart JJJJ, 40 CFR 63 Subpart ZZZZ, and local regulations as applicable. At minimum, include the make, model, serial number, manufacture date, size (engine brake horsepower), and EPA emission certification status of each engine. Maintain applicable records and log hours of operation and fuel use. Logs must include reasons for operation and delineate between emergency and non -emergency operation. 1.6.9.4 Refrigerants Identify management practices to ensure that heating, ventilation, and air conditioning (HVAC) work involving refrigerants complies with 40 CFR 82 requirements. Technicians must be certified, maintain copies of certification on site, use certified equipment and log work that requires the addition or removal of refrigerant. Any refrigerant reclaimed is the property of the Government, coordinate with the Installation Environmental Office to determine the appropriate turn in location. SECTION O1 57 19 Page 14 Replace Pump Station 7022, OLF Atlantic WO6895127 1.6.9.5 Air Pollution -engineering Processes Identify planned air pollution -generating processes and management control measures (including, but not limited to, spray painting, abrasive blasting, demolition, material handling, fugitive dust, and fugitive emissions). Log hours of operations and track quantities of materials used. 1.6.9.6 Compliant Materials Provide the Government a list of and SDSs for all hazardous materials proposed for use on site. Materials must be compliant with all Clean Air Act regulations for emissions including solvent and volatile organic compound contents, and applicable National Emission Standards for Hazardous Air Pollutants requirements. The Government may alter or limit use of specific materials as needed to meet installation permit requirements for emissions. 1.7 LICENSES AND PERMITS Obtain licenses and permits required for the construction of the project and in accordance with FAR 52.236-7. 1.8 ENVIRONMENTAL RECORDS BINDER Maintain on -site a separate three-ring Environmental Records Binder and submit at the completion of the project. Make separate parts within the binder that correspond to each submittal listed under paragraph CLOSEOUT SUBMITTALS in this section. 1.9 SOLID WASTE MANAGEMENT PERMIT Provide the Contracting Officer with written notification of the quantity of anticipated solid waste or debris that is anticipated or estimated to be generated by construction. Include in the report the locations where various types of waste will be disposed or recycled. Include letters of acceptance from the receiving location or as applicable; submit one copy of the receiving location state and local Solid Waste Management Permit or license showing such agency's approval of the disposal plan before transporting wastes off Government property. 1.9.1 Solid Waste Management Report Monthly, submit a solid waste disposal report to the Contracting Officer. For each waste, the report will state the classification (using the definitions provided in this section), amount, location, and name of the business receiving the solid waste. 1.10 FACILITY HAZARDOUS WASTE GENERATOR STATUS Marine Corps Air Station Cherry Point is designated as a Large Quantity Generator. Meet the regulatory requirements of this generator designation for any work conducted within the boundaries of this Installation. Comply with provisions of federal, state, and local regulatory requirements applicable to this generator status regarding training and storage, handling, and disposal of construction derived wastes. SECTION O1 57 19 Page 15 Replace Pump Station 7022, OLF Atlantic WO6895127 PART 2 PRODUCTS Not Used PART 3 EXECUTION 3.1 PROTECTION OF NATURAL RESOURCES Minimize interference with, disturbance to, and damage to fish, wildlife, and plants, including their habitats. Prior to the commencement of activities, consult with the Installation Environmental Office, regarding rare species or sensitive habitats that need to be protected. The protection of rare, threatened, and endangered animal and plant species identified, including their habitats, is the Contractor's responsibility. Preserve the natural resources within the project boundaries and outside the limits of permanent work. Restore to an equivalent or improved condition upon completion of work that is consistent with the requirements of the Installation Environmental Office or as otherwise specified. Confine construction activities to within the limits of the work indicated or specified. 3.1.1 Flow Ways Do not alter water flows or otherwise significantly disturb the native habitat adjacent to the project and critical to the survival of fish and wildlife, except as specified and permitted. 3.1.2 Vegetation Except in areas to be cleared, do not remove, cut, deface, injure, or destroy trees or shrubs without the Contracting Officer's permission. Do not fasten or attach ropes, cables, or guys to existing nearby trees for anchorages unless authorized by the Contracting Officer. Where such use of attached ropes, cables, or guys is authorized, the Contractor is responsible for any resultant damage. Protect existing trees that are to remain to ensure they are not injured, bruised, defaced, or otherwise damaged by construction operations. Remove displaced rocks from uncleared areas. Coordinate with the Contracting Officer and Installation Environmental Office to determine appropriate action for trees and other landscape features scarred or damaged by equipment operations. 3.1.3 Streams Stream crossings must allow movement of materials or equipment without violating water pollution control standards of the federal, state, and local governments. Construction of stream crossing structures must be in compliance with any required permits including, but not limited to, Clean Water Act Section 404, and Section 401 Water Quality. The Contracting Officer's approval and appropriate permits are required before any equipment will be permitted to ford live streams. In areas where frequent crossings are required, install temporary culverts or bridges. Obtain Contracting Officer's approval prior to installation. Remove temporary culverts or bridges upon completion of work, and repair the area to its original condition unless otherwise required by the Contracting Officer. SECTION O1 57 19 Page 16 Replace Pump Station 7022, OLF Atlantic WO6895127 3.2 STORMWATER Do not discharge stormwater from construction sites to the sanitary sewer. If the water is noted or suspected of being contaminated, it may only be released to the storm drain system if the discharge is specifically permitted. Obtain authorization in advance from the Installation Environmental Office for any release of contaminated water. 3.2.1 Erosion and Sediment Control Measures Provide erosion and sediment control measures in accordance with state and local laws and regulations. Preserve vegetation to the maximum extent practicable. 3.2.2 Work Area Limits Mark the areas that need not be disturbed under this Contract prior to commencing construction activities. Mark or fence isolated areas within the general work area that are not to be disturbed. Protect monuments and markers before construction operations commence. Where construction operations are to be conducted during darkness, any markers must be visible in the dark. Personnel must be knowledgeable of the purpose for marking and protecting particular objects. 3.2.3 Contractor Facilities and Work Areas Place field offices, staging areas, stockpile storage, and temporary buildings in areas designated on the drawings or as directed by the Contracting Officer. Move or relocate the Contractor facilities only when approved by the Government. Provide erosion and sediment controls for onsite borrow and spoil areas to prevent sediment from entering nearby waters. Control temporary excavation and embankments for plant or work areas to protect adjacent areas. 3.3 AIR RESOURCES Equipment operation, activities, or processes will be in accordance with 40 CFR 64 and state air emission and performance laws and standards. 3.3.1 Burning Burning is prohibited on the Government premises. 3.3.2 Class I and II ODS Prohibition Class I and II ODS are Government property and must be returned to the Government for appropriate management. Coordinate with the Installation Environmental Office to determine the appropriate location for turn in of all reclaimed refrigerant. 3.3.3 Accidental Venting of Refrigerant Accidental venting of a refrigerant is a release and must be reported immediately to the Contracting Officer. 3.3.4 EPA Certification Requirements Heating and air conditioning technicians must be certified through an SECTION O1 57 19 Page 17 Replace Pump Station 7022, OLF Atlantic WO6895127 EPA -approved program. Maintain copies of certifications at the employees' places of business; technicians must carry certification wallet cards, as provided by environmental law. 3.3.5 Dust Control Keep dust down at all times, including during nonworking periods. Sprinkle or treat, with dust suppressants, the soil at the site, haul roads, and other areas disturbed by operations. Dry power brooming will not be permitted. Instead, use vacuuming, wet mopping, wet sweeping, or wet power brooming. Air blowing will be permitted only for cleaning nonparticulate debris such as steel reinforcing bars. Only wet cutting will be permitted for cutting concrete blocks, concrete, and bituminous concrete. Do not unnecessarily shake bags of cement, concrete mortar, or plaster. 3.3.5.1 Particulates Dust particles, aerosols and gaseous by-products from construction activities, and processing and preparation of materials (such as from asphaltic batch plants) must be controlled at all times, including weekends, holidays, and hours when work is not in progress. Maintain excavations, stockpiles, haul roads, permanent and temporary access roads, plant sites, spoil areas, borrow areas, and other work areas within or outside the project boundaries free from particulates that would exceed 40 CFR 50, state, and local air pollution standards or that would cause a hazard or a nuisance. Sprinkling, chemical treatment of an approved type, baghouse, scrubbers, electrostatic precipitators, or other methods will be permitted to control particulates in the work area. Sprinkling, to be efficient, must be repeated to keep the disturbed area damp. Provide sufficient, competent equipment available to accomplish these tasks. Perform particulate control as the work proceeds and whenever a particulate nuisance or hazard occurs. Comply with state and local visibility regulations. 3.3.5.2 Abrasive Blasting Blasting operations cannot be performed without prior approval of the Installation Air Program Manager. The use of silica sand is prohibited in sandblasting. Provide tarpaulin drop cloths and windscreens to enclose abrasive blasting operations to confine and collect dust, abrasive agent, paint chips, and other debris. Perform work involving removal of hazardous material in accordance with 29 CFR 1910. 3.3.6 Odors Control odors from construction activities. The odors must be in compliance with state regulations and local ordinances and may not constitute a health hazard. 3.4 WASTE MINIMIZATION Minimize the use of hazardous materials and the generation of waste. Include procedures for pollution prevention/ hazardous waste minimization in the Hazardous Waste Management Section of the EPP. Obtain a copy of the installation's Pollution Prevention/Hazardous Waste Minimization Plan for reference material when preparing this part of the EPP. If no written SECTION O1 57 19 Page 18 Replace Pump Station 7022, OLF Atlantic WO6895127 plan exists, obtain information by contacting the Contracting Officer. Describe the anticipated types of the hazardous materials to be used in the construction when requesting information. 3.4.1 Salvage, Reuse and Recycle Identify anticipated materials and waste for salvage, reuse, and recycling. Describe actions to promote material reuse, resale or recycling. To the extent practicable, all scrap metal must be sent for reuse or recycling and will not be disposed of in a landfill. Include the name, physical address, and telephone number of the hauler, if transported by a franchised solid waste hauler. Include the destination and, unless exempted, provide a copy of the state or local permit (cover) or license for recycling. 3.4.2 Nonhazardous Solid Waste Diversion Report Maintain an inventory of nonhazardous solid waste diversion and disposal of construction and demolition debris. Submit a report to the Contracting Officer on the first working day after each fiscal year quarter, starting the first quarter that nonhazardous solid waste has been generated. Include the following in the report: Construction and Demolition (C&D) Debris ( ) cubic yards or tons, as appropriate Disposed C&D Debris Recycled ( ) cubic yards or tons, as appropriate Total C&D Debris Generated ( ) cubic yards or tons, as appropriate Waste Sent to Waste -To -Energy Incineration ( ) cubic yards or tons, as appropriate Plant (This amount should not be included in the recycled amount) 3.5 WASTE MANAGEMENT AND DISPOSAL 3.5.1 Waste Determination Documentation Complete a Waste Determination form (provided at the pre -construction conference) for Contractor -derived wastes to be generated. All potentially hazardous solid waste streams that are not subject to a specific exclusion or exemption from the hazardous waste regulations (e.g. scrap metal, domestic sewage) or subject to special rules, (lead -acid batteries and precious metals) must be characterized in accordance with the requirements of 40 CFR 261 or corresponding applicable state or local regulations. Base waste determination on user knowledge of the processes and materials used, and analytical data when necessary. Consult with the Installation environmental staff for guidance on specific requirements. Attach support documentation to the Waste Determination form. As a minimum, provide a Waste Determination form for the following waste (this listing is not inclusive): oil- and latex -based painting and caulking products, solvents, adhesives, aerosols, petroleum products, and SECTION O1 57 19 Page 19 Replace Pump Station 7022, OLF Atlantic WO6895127 containers of the original materials. 3.5.2 Solid Waste Management 3.5.2.1 Solid Waste Management Report Provide copies of the waste handling facilities' weight tickets, receipts, bills of sale, and other sales documentation. In lieu of sales documentation, a statement indicating the disposal location for the solid waste that is signed by an employee authorized to legally obligate or bind the firm may be submitted. The Contractor certification must include the receiver's tax identification number and business, EPA or state registration number, along with the receiver's delivery and business addresses and telephone numbers. For each solid waste retained for the Contractor's own use, submit the information previously described in this paragraph on the solid waste disposal report. Prices paid or received do not have to be reported to the Contracting Officer unless required by other provisions or specifications of this Contract or public law. 3.5.2.2 Control and Management of Solid Wastes Pick up solid wastes, and place in covered containers that are regularly emptied. Do not prepare or cook food on the project site. Prevent contamination of the site or other areas when handling and disposing of wastes. At project completion, leave the areas clean. Employ segregation measures so that no hazardous or toxic waste will become co -mingled with non -hazardous solid waste. Transport solid waste off Government property and dispose of it in compliance with 40 CFR 260, state, and local requirements for solid waste disposal. A Subtitle D RCRA permitted landfill is the minimum acceptable offsite solid waste disposal option. Verify that the selected transporters and disposal facilities have the necessary permits and licenses to operate. Segregate and separate treated wood components disposed at a lined landfill approved to accept this waste in accordance with local and state regulations. Solid waste disposal offsite must comply with most stringent local, state, and federal requirements, including 40 CFR 241, 40 CFR 243, and 40 CFR 258. Manage hazardous material used in construction, including but not limited to, aerosol cans, waste paint, cleaning solvents, contaminated brushes, and used rags, in accordance with 49 CFR 173. 3.5.3 Control and Management of Hazardous Waste Do not dispose of hazardous waste on Government property. Do not discharge any waste to a sanitary sewer, storm drain, or to surface waters or conduct waste treatment or disposal on Government property without written approval of the Contracting Officer. 3.5.3.1 Hazardous Waste/Debris Management Identify construction activities that will generate hazardous waste or debris. Provide a documented waste determination for resultant waste streams. Identify, label, handle, store, and dispose of hazardous waste or debris in accordance with federal, state, and local regulations, including 40 CFR 261, 40 CFR 262, 40 CFR 263, 40 CFR 264, 40 CFR 265, 40 CFR 266, and 40 CFR 268. Manage hazardous waste in accordance with the approved Hazardous Waste Management Section of the EPP. Store hazardous wastes in approved SECTION O1 57 19 Page 20 Replace Pump Station 7022, OLF Atlantic W06895127 containers in accordance with 49 CFR 173 and 49 CFR 178. Hazardous waste generated within the confines of Government facilities is identified as being generated by the Government. Prior to removal of any hazardous waste from Government property, hazardous waste manifests must be signed by personnel from the Installation Environmental Office. Do not bring hazardous waste onto Government property. Provide the Contracting Officer with a copy of waste determination documentation for any solid waste streams that have any potential to be hazardous waste or contain any chemical constituents listed in 40 CFR 372-SUBPART D. 3.5.3.2 Waste Storage/Satellite Accumulation/90 Day Storage Areas Accumulate hazardous waste at satellite accumulation points and in compliance with 40 CFR 262.34 and applicable state or local regulations. Individual waste streams will be limited to 55 gallons of accumulation (or 1 quart for acutely hazardous wastes). If the Contractor expects to generate hazardous waste at a rate and quantity that makes satellite accumulation impractical, the Contractor may request a temporary 90 day accumulation point be established. Submit a request in writing to the Contracting Officer and provide the following information (Attach Site Plan to the Request): Contract Number ( ) Contractor ( ) Haz/Waste or Regulated Waste POC ( ) Phone Number ( ) Type of Waste ( ) Source of Waste ( ) Emergency POC ( ) Phone Number ( ) Location of the Site ( ) Attach a Waste Determination form for the expected waste streams. Allow 10 working days for processing this request. Additional compliance requirements (e.g. training and contingency planning) that may be required are the responsibility of the Contractor. Barricade the designated area where waste is being stored and post a sign identifying as follows: "DANGER - UNAUTHORIZED PERSONNEL KEEP OUT" 3.5.3.3 Hazardous Waste Disposal 3.5.3.3.1 Responsibilities for Contractor's Disposal Provide hazardous waste manifest to the Installations Environmental Office for review, approval, and signature prior to shipping waste off Government property. 3.5.3.3.1.1 Services Provide service necessary for the final treatment or disposal of the hazardous material or waste in accordance with 40 CFR 260, local, and SECTION 01 57 19 Page 21 Replace Pump Station 7022, OLF Atlantic WO6895127 state, laws and regulations, and the terms and conditions of the Contract within 60 days after the materials have been generated. These services include necessary personnel, labor, transportation, packaging, detailed analysis (if required for disposal or transportation, include manifesting or complete waste profile sheets, equipment, and compile documentation). 3.5.3.3.1.2 Samples Obtain a representative sample of the material generated for each job done to provide waste stream determination. 3.5.3.3.1.3 Analysis Analyze each sample taken and provide analytical results to the Contracting Officer. See paragraph WASTE DETERMINATION DOCUMENTATION. 3.5.3.3.1.4 Labeling Determine the Department of Transportation's (DOT'S) proper shipping names for waste (each container requiring disposal) and demonstrate to the Contracting Officer how this determination is developed and supported by the sampling and analysis requirements contained herein. Label all containers of hazardous waste with the words "Hazardous Waste" or other words to describe the contents of the container in accordance with 40 CFR 262.31 and applicable state or local regulations. 3.5.3.4 Universal Waste Management Manage the following categories of universal waste in accordance with federal, state, and local requirements and installation instructions: a. Batteries as described in 40 CFR 273.2 b. Lamps as described in 40 CFR 273.5 C. Mercury -containing equipment as described in 40 CFR 273.4 3.5.3.5 Electronics End -of -Life Management Recycle or dispose of electronics waste, including, but not limited to, used electronic devices such computers, monitors, hard -copy devices, televisions, mobile devices, in accordance with 40 CFR 260-262, state, and local requirements, and installation instructions. 3.5.3.6 Disposal Documentation for Hazardous and Regulated Waste Contact the Contracting Officer for the facility RCRA identification number that is to be used on each manifest. Submit a copy of the applicable EPA and or state permit(s), manifest(s), or license(s) for transportation, treatment, storage, and disposal of hazardous and regulated waste by permitted facilities. Hazardous or toxic waste manifests must be reviewed, signed, and approved by the Contracting Officer before the Contractor may ship waste. To obtain specific disposal instructions, coordinate with the Installation Environmental Office. SECTION O1 57 19 Page 22 Replace Pump Station 7022, OLF Atlantic WO6895127 3.5.4 Releases/Spills of Oil and Hazardous Substances 3.5.4.1 Response and Notifications Exercise due diligence to prevent, contain, and respond to spills of hazardous material, hazardous substances, hazardous waste, sewage, regulated gas, petroleum, lubrication oil, and other substances regulated in accordance with 40 CFR 300. Maintain spill cleanup equipment and materials at the work site. In the event of a spill, take prompt, effective action to stop, contain, curtail, or otherwise limit the amount, duration, and severity of the spill/release. In the event of any releases of oil and hazardous substances, chemicals, or gases; immediately (within 15 minutes) notify the Installation Fire Department, the Installation Command Duty Officer, the Installation Environmental Office, the Contracting Officer and the state or local authority. Submit verbal and written notifications as required by the federal (40 CFR 300.125 and 40 CFR 355), state, local regulations and instructions. Provide copies of the written notification and documentation that a verbal notification was made within 20 days. Spill response must be in accordance with 40 CFR 300 and applicable state and local regulations. Contain and clean up these spills without cost to the Government. 3.5.4.2 Clean Up Clean up hazardous and non -hazardous waste spills. Reimburse the Government for costs incurred including sample analysis materials, clothing, equipment, and labor if the Government will initiate its own spill cleanup procedures, for Contractor- responsible spills, when: Spill cleanup procedures have not begun within one hour of spill discovery/occurrence; or, in the Government's judgment, spill cleanup is inadequate and the spill remains a threat to human health or the environment. 3.5.5 Mercury Materials Immediately report to the Environmental Office and the Contracting Officer instances of breakage or mercury spillage. Clean mercury spill area to the satisfaction of the Contracting Officer. Do not recycle a mercury spill cleanup; manage it as a hazardous waste for disposal. 3.5.6 Wastewater 3.5.6.1 Disposal of wastewater must be as specified below. 3.5.6.1.1 Treatment Do not allow wastewater from construction activities, such as onsite material processing, concrete curing, foundation and concrete clean-up, water used in concrete trucks, and forms to enter water ways or to be discharged prior to being treated to remove pollutants. Dispose of the construction- related waste water off -Government property in accordance with 40 CFR 403, state, regional, and local laws and regulations. SECTION O1 57 19 Page 23 Replace Pump Station 7022, OLF Atlantic WO6895127 3.5.6.1.2 Surface Discharge Surface discharge in accordance with federal, state, and local laws and regulations. 3.5.6.1.3 Land Application Water generated from the flushing of lines after disinfection or disinfection in conjunction with hydrostatic testing must be in accordance with federal, state, and local laws and regulations for land application. 3.6 HAZARDOUS MATERIAL MANAGEMENT Include hazardous material control procedures in the Safety Plan, in accordance with Section 01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS. Address procedures and proper handling of hazardous materials, including the appropriate transportation requirements. Do not bring hazardous material onto Government property that does not directly relate to requirements for the performance of this contract. Submit an SDS and estimated quantities to be used for each hazardous material to the Contracting Officer prior to bringing the material on the installation. Typical materials requiring SDS and quantity reporting include, but are not limited to, oil and latex based painting and caulking products, solvents, adhesives, aerosol, and petroleum products. Use hazardous materials in a manner that minimizes the amount of hazardous waste generated. Containers of hazardous materials must have National Fire Protection Association labels or their equivalent. Certify that hazardous materials removed from the site are hazardous materials and do not meet the definition of hazardous waste, in accordance with 40 CFR 261. 3.6.1 Contractor Hazardous Material Inventory Log Submit the "Contractor Hazardous Material Inventory Log"(found at: https://www.wbdg.org/FFC/NAVGRAPH/graphtoc.pdf), which provides information required by (EPCRA Sections 312 and 313) along with corresponding SDS, to the Contracting Officer at the start and at the end of construction (30 days from final acceptance), and update no later than January 31 of each calendar year during the life of the contract. Keep copies of the SDSs for hazardous materials onsite. At the end of the project, provide the Contracting Officer with copies of the SDSs, and the maximum quantity of each material that was present at the site at any one time, the dates the material was present, the amount of each material that was used during the project, and how the material was used. The Contracting Officer may request documentation for any spills or releases, environmental reports, or off -site transfers. 3.7 PREVIOUSLY USED EQUIPMENT Clean previously used construction equipment prior to bringing it onto the project site. Equipment must be free from soil residuals, egg deposits from plant pests, noxious weeds, and plant seeds. Consult with the U.S. Department of Agriculture jurisdictional office for additional cleaning requirements. 3.8 PETROLEUM, OIL, LUBRICANT (POL) STORAGE AND FUELING POL products include flammable or combustible liquids, such as gasoline, diesel, lubricating oil, used engine oil, hydraulic oil, mineral oil, and SECTION O1 57 19 Page 24 Replace Pump Station 7022, OLF Atlantic WO6895127 cooking oil. Store POL products and fuel equipment and motor vehicles in a manner that affords the maximum protection against spills into the environment. Manage and store POL products in accordance with EPA 40 CFR 112, and other federal, state, regional, and local laws and regulations. Use secondary containments, dikes, curbs, and other barriers, to prevent POL products from spilling and entering the ground, storm or sewer drains, stormwater ditches or canals, or navigable waters of the United States. Describe in the EPP (see paragraph ENVIRONMENTAL PROTECTION PLAN) how POL tanks and containers must be stored, managed, and inspected and what protections must be provided. Storage of oil, including fuel, on the project site is not allowed. Fuel must be brought to the project site each day that work is performed. 3.8.1 Used Oil Management Manage used oil generated on site in accordance with 40 CFR 279. Determine if any used oil generated while onsite exhibits a characteristic of hazardous waste. Used oil containing 1,000 parts per million of solvents is considered a hazardous waste and disposed of at the Contractor's expense. Used oil mixed with a hazardous waste is also considered a hazardous waste. Dispose in accordance with paragraph HAZARDOUS WASTE DISPOSAL. 3.9 INADVERTENT DISCOVERY OF PETROLEUM -CONTAMINATED SOIL OR HAZARDOUS WASTES If petroleum -contaminated soil, or suspected hazardous waste is found during construction that was not identified in the Contract documents, immediately notify the Contracting Officer. Do not disturb this material until authorized by the Contracting Officer. 3.10 CHLORDANE Evaluate excess soils and concrete foundation debris generated during the demolition of housing units or other wooden structures for the presence of chlordane or other pesticides prior to reuse or final disposal. 3.11 SOUND INTRUSION Make the maximum use of low -noise emission products, as certified by the EPA. Blasting or use of explosives are not permitted. Keep construction activities under surveillance and control to minimize environment damage by noise. Comply with the provisions of the State of North Carolina rules. 3.12 POST CONSTRUCTION CLEANUP Clean up areas used for construction in accordance with Contract Clause: "Cleaning Up". Unless otherwise instructed in writing by the Contracting Officer, remove traces of temporary construction facilities such as haul roads, work area, structures, foundations of temporary structures, stockpiles of excess or waste materials, and other vestiges of construction prior to final acceptance of the work. Grade parking area and similar temporarily used areas to conform with surrounding contours. -- End of Section -- SECTION O1 57 19 Page 25 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 01 78 00 CLOSEOUT SUBMITTALS 08/11 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. ASTM INTERNATIONAL (ASTM) ASTM E1971 (2005; R 2011) Standard Guide for Stewardship for the Cleaning of Commercial and Institutional Buildings GREEN SEAL (GS) GS-37 (2017) Cleaning Products for Industrial and Institutional Use U.S. DEPARTMENT OF DEFENSE (DOD) FC 1-300-09N (2014; with Change 2) Navy and Marine Corps Design Procedures UFC 1-300-08 (2009, with Change 2) Criteria for Transfer and Acceptance of DoD Real Property 1.2 DEFINITIONS 1.2.1 As -Built Drawings As -built drawings are developed and maintained by the Contractor and depict actual conditions, including deviations from the Contract Documents. These deviations and additions may result from coordination required by, but not limited to: contract modifications; official responses to Contractor submitted Requests for Information; direction from the Contracting Officer; designs which are the responsibility of the Contractor, and differing site conditions. Maintain the as-builts throughout construction as red -lined hard copies on site. These files serve as the basis for the creation of the record drawings. 1.2.2 Record Drawings The record drawings are the final compilation of actual conditions reflected in the as -built drawings. 1.3 SOURCE DRAWING FILES Request the full set of electronic drawings, in the source format, for Record Drawing preparation, after award and at least 30 days prior to required use. SECTION 01 78 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 1.3.1 Terms and Conditions Data contained on these electronic files must not be used for any purpose other than as a convenience in the preparation of construction drawings and data for the referenced project. Any other use or reuse shall be at the sole risk of the Contractor and without liability or legal exposure to the Government. The Contractor must make no claim and waives to the fullest extent permitted by law, any claim or cause of action of any nature against the Government, its agents or sub consultants that may arise out of or in connection with the use of these electronic files. The Contractor must, to the fullest extent permitted by law, indemnify and hold the Government harmless against all damages, liabilities or costs, including reasonable attorney's fees and defense costs, arising out of or resulting from the use of these electronic files. These electronic CAD drawing files are not construction documents. Differences may exist between the CAD files and the corresponding construction documents. The Government makes no representation regarding the accuracy or completeness of the electronic CAD files, nor does it make representation to the compatibility of these files with the Contractor hardware or software. In the event that a conflict arises between the signed and sealed construction documents prepared by the Government and the furnished Source drawing files, the signed and sealed construction documents govern. The Contractor is responsible for determining if any conflict exists. Use of these Source Drawing files does not relieve the Contractor of duty to fully comply with the contract documents, including and without limitation, the need to check, confirm and coordinate the work of all contractors for the project. If the Contractor uses, duplicates or modifies these electronic source drawing files for use in producing construction drawings and data related to this contract, remove all previous indicia of ownership (seals, logos, signatures, initials and dates). 1.4 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data Warranty Management Plan Warranty Tags Final Cleaning Spare Parts Data SD-08 Manufacturer's Instructions Posted Instructions SD-10 Operation and Maintenance Data Operation and Maintenance Manuals SD-11 Closeout Submittals As -Built Drawings Interim DD FORM 1354 Checklist for DD FORM 1354 SECTION O1 78 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 1.5 SPARE PARTS DATA Submit two copies of the Spare Parts Data list. a. Indicate manufacturer's name, part number, nomenclature, and stock level required for maintenance and repair. List those items that may be standard to the normal maintenance of the system. 1.6 WARRANTY MANAGEMENT 1.6.1 Warranty Management Plan Develop a warranty management plan which contains information relevant to FAR 52.246-21 Warranty of Construction. At least 30 days before the planned pre -warranty conference, submit three sets of the warranty management plan. Include within the warranty management plan all required actions and documents to assure that the Government receives all warranties to which it is entitled. The plan must be in narrative form and contain sufficient detail to render it suitable for use by future maintenance and repair personnel, whether tradesmen, or of engineering background, not necessarily familiar with this contract. The term "status" as indicated below must include due date and whether item has been submitted or was accomplished. Warranty information made available during the construction phase must be submitted to the Contracting Officer for approval prior to each monthly pay estimate. Assemble approved information in a binder and turn over to the Government upon acceptance of the work. The construction warranty period will begin on the date of project acceptance and continue for the full product warranty period. A joint 4 month and 9 month warranty inspection will be conducted, measured from time of acceptance, by the Contractor, Contracting Officer and the Customer Representative. Include within the warranty management plan , but not limited to, the following: a. Roles and responsibilities of all personnel associated with the warranty process, including points of contact and telephone numbers within the organizations of the Contractors, subcontractors, manufacturers or suppliers involved. b. Furnish with each warranty the name, address, and telephone number of each of the guarantor's representatives nearest to the project location. C. Listing and status of delivery of all Certificates of Warranty for extended warranty items, to include roofs, HVAC balancing, pumps, motors, transformers, and for all commissioned systems such as fire protection and alarm systems, sprinkler systems, lightning protection systems, etc. d. A list for each warranted equipment, item, feature of construction or system indicating: (1) Name of item. (2) Model and serial numbers. (3) Location where installed. (4) Name and phone numbers of manufacturers or suppliers. (5) Names, addresses and telephone numbers of sources of spare parts. (6) Warranties and terms of warranty. Include one-year overall warranty of construction, including the starting date of warranty SECTION O1 78 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 of construction. Items which have extended warranties must be indicated with separate warranty expiration dates. (7) Cross-reference to warranty certificates as applicable. (8) Starting point and duration of warranty period. (9) Summary of maintenance procedures required to continue the warranty in force. (10) Cross-reference to specific pertinent Operation and Maintenance manuals. (11) Organization, names and phone numbers of persons to call for warranty service. (12) Typical response time and repair time expected for various warranted equipment. e. The plans for attendance at the 4 and 9 month post -construction warranty inspections conducted by the Government. f. Procedure and status of tagging of all equipment covered by extended warranties. g. Copies of instructions to be posted near selected pieces of equipment where operation is critical for warranty and/or safety reasons. 1.6.2 Performance Bond The Performance Bond must remain effective throughout the construction period. a. In the event the Contractor fails to commence and diligently pursue any construction warranty work required, the Contracting Officer will have the work performed by others, and after completion of the work, will charge the remaining construction warranty funds of expenses incurred by the Government while performing the work, including, but not limited to administrative expenses. b. In the event sufficient funds are not available to cover the construction warranty work performed by the Government at the Contractor's expense, the Contracting Officer will have the right to recoup expenses from the bonding company. C. Following oral or written notification of required construction warranty repair work, respond in a timely manner. Written verification will follow oral instructions. Failure to respond will be cause for the Contracting Officer to proceed against the Contractor. 1.6.3 Pre -Warranty Conference Prior to contract completion, and at a time designated by the Contracting Officer, meet with the Contracting Officer to develop a mutual understanding with respect to the requirements of this section. Communication procedures for Contractor notification of construction warranty defects, priorities with respect to the type of defect, reasonable time required for Contractor response, and other details deemed necessary by the Contracting Officer for the execution of the construction warranty will be established/reviewed at this meeting. In connection with these requirements and at the time of the Contractor's quality control completion inspection, furnish the name, telephone number and address of a licensed and bonded company which is authorized to initiate and pursue construction warranty work action on behalf of the Contractor. This point of contact will be located within the local service area of the warranted SECTION O1 78 00 Page 4 Replace Pump Station 7022, OLF Atlantic W06895127 construction, be continuously available, and be responsive to Government inquiry on warranty work action and status. This requirement does not relieve the Contractor of any of its responsibilities in connection with other portions of this provision. 1.6.4 Warranty Tags At the time of installation, tag each warranted item with a durable, oil and water resistant tag approved by the Contracting Officer. Attach each tag with a copper wire and spray with a silicone waterproof coating. Also, submit two record copies of the warranty tags showing the layout and design. The date of acceptance and the QC signature must remain blank until the project is accepted for beneficial occupancy. Show the following information on the tag. Type of product/material Model number Serial number Contract number Warranty period from/to Inspector's signature Construction Contractor Address Telephone number Warranty contact Address Telephone number Warranty response time priority code WARNING - PROJECT PERSONNEL TO PERFORM ONLY OPERATIONAL MAINTENANCE DURING THE WARRANTY PERIOD. PART 2 PRODUCTS Not used. SECTION 01 78 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 PART 3 EXECUTION 3.1 AS -BUILT DRAWINGS Provide and maintain two black line print copies of the PDF contract drawings for As -Built Drawings. At a minimum of 30 days prior to Beneficial Occupancy Date (BOD), certify both sets of as -built drawings as correct, sign, and submit the As -Built Drawings for Contracting Officer approval. 3.1.1 Markup Guidelines Make comments and markup the drawings complete without reference to letters, memos, or materials that are not part of the As -Built drawing. Show what was changed, how it was changed, where item(s) were relocated and change related details. These working as -built markup prints must be neat, legible and accurate as follows: a. Use base colors of red, green, and blue. Color code for changes as follows: (1) Special (Blue) - Items requiring special information, coordination, or special detailing or detailing notes. (2) Deletions (Red) - Over -strike deleted graphic items (lines), lettering in notes and leaders. (3) Additions (Green) - Added items, lettering in notes and leaders. b. Provide a legend if colors other than the "base" colors of red, green, and blue are used. C. Add and denote any additional equipment or material facilities, service lines, incorporated under As -Built Revisions if not already shown in legend. d. Use frequent written explanations on markup drawings to describe changes. Do not totally rely on graphic means to convey the revision. e. Use legible lettering and precise and clear digital values when marking prints. Clarify ambiguities concerning the nature and application of change involved. f. Wherever a revision is made, also make changes to related section views, details, legend, profiles, plans and elevation views, schedules, notes and call out designations, and mark accordingly to avoid conflicting data on all other sheets. g. For deletions, cross out all features, data and captions that relate to that revision. h. For changes on small-scale drawings and in restricted areas, provide large-scale inserts, with leaders to the applicable location. i. Indicate one of the following when attaching a print or sketch to a markup print: 1) Add an entire drawing to contract drawings SECTION O1 78 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 2) Change the contract drawing to show 3) Provided for reference only to further detail the initial design. j. Incorporate all shop and fabrication drawings into the markup drawings. 3.1.2 As -Built Drawings Content Show on the as -built drawings, but not limited to, the following information: a. The actual location, kinds and sizes of all sub -surface utility lines. In order that the location of these lines and appurtenances may be determined in the event the surface openings or indicators become covered over or obscured, show by offset dimensions to two permanently fixed surface features the end of each run including each change in direction on the record drawings. Locate valves, splice boxes and similar appurtenances by dimensioning along the utility run from a reference point. Also record the average depth below the surface of each run. b. The location and dimensions of any changes within the building structure. C. Layout and schematic drawings of electrical circuits and piping. d. Correct grade, elevations, cross section, or alignment of roads, earthwork, structures or utilities if any changes were made from contract plans. e. Changes in details of design or additional information obtained from working drawings specified to be prepared or furnished by the Contractor; including but not limited to shop drawings, fabrication, erection, installation plans and placing details, pipe sizes, insulation material, dimensions of equipment, and foundations. f. The topography, invert elevations and grades of drainage installed or affected as part of the project construction. g. Changes or Revisions which result from the final inspection. h. Where contract drawings or specifications present options, show only the option selected for construction on the working as -built markup drawings. i. If borrow material for this project is from sources on Government property, or if Government property is used as a spoil area, furnish a contour map of the final borrow pit/spoil area elevations. j. Systems designed or enhanced by the Contractor, such as HVAC controls, fire alarm, fire sprinkler, and irrigation systems. k. Changes in location of equipment and architectural features. j. Modifications (include within change order price the cost to change working as -built markup drawings to reflect modifications) and compliance with FC 1-300-09N procedures. 1. Actual location of anchors, construction and control joints, etc., in SECTION O1 78 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 concrete. M. Unusual or uncharted obstructions that are encountered in the contract work area during construction. n. Location, extent, thickness, and size of stone protection particularly where it will be normally submerged by water. 3.2 OPERATION AND MAINTENANCE MANUALS Provide project operation and maintenance manuals as specified in Section O1 78 23 OPERATION AND MAINTENANCE MANUALS DATA. Provide four electronic copies of the Operation and Maintenance Manual files. Submit to the Contracting Officer for approval within 60 calendar days of the Beneficial Occupancy Date (BOD). Update and resubmit files for final approval at BOD. 3.3 CLEANUP Provide final cleaning in accordance with ASTM E1971 and submit two copies of the listing of completed final clean-up items. Leave premises "broom clean." Comply with GS-37 for general purpose cleaning and bathroom cleaning. Use only nonhazardous cleaning materials, including natural cleaning materials, in the final cleanup. Clean interior and exterior glass surfaces exposed to view; remove temporary labels, stains and foreign substances; polish transparent and glossy surfaces; vacuum carpeted and soft surfaces. Clean equipment and fixtures to a sanitary condition. Replace filters of operating equipment and comply with the Indoor Air Quality (IAQ) Management Plan. Clean debris from roofs, gutters, downspouts and drainage systems. Sweep paved areas and rake clean landscaped areas. Remove waste and surplus materials, rubbish and construction facilities from the site. Recycle, salvage, and return construction and demolition waste from project in accordance with Section O1 57 19 TEMPORARY ENVIRONMENTAL CONTROLS. 3.4 REAL PROPERTY RECORD Near the completion of Project, but a minimum of 60 days prior to final acceptance of the work, complete and submit an accounting of all installed property with Interim DD FORM 1354. Include any additional assets, improvements, and alterations from the Draft DD FORM 1354. Contact the Contracting Officer for any project specific information necessary to complete the DD FORM 1354. Refer to UFC 1-300-08 for instruction on completing the DD FORM 1354. For convenience, a blank fillable PDF DD FORM 1354 may be obtained at the following link: www.esd.whs.mil/Portals/54/Documents/DD/forms/dd/ddl354.pdf Submit the completed Checklist for DD FORM 1354 of Installed Building Equipment items. Attach this list to the updated DD FORM 1354. -- End of Section -- SECTION O1 78 00 Page 8 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 01 78 23 OPERATION AND MAINTENANCE DATA 08/15 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. ASTM INTERNATIONAL (ASTM) ASTM E1971 (2005; R 2011) Standard Guide for Stewardship for the Cleaning of Commercial and Institutional Buildings 1.2 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-10 Operation and Maintenance Data 0&M Database Training Plan Training Outline Training Content SD-11 Closeout Submittals Validation of Training Completion 1.3 OPERATION AND MAINTENANCE DATA Submit Operation and Maintenance (0&M) Data for the provided equipment, product, or system, defining the importance of system interactions, troubleshooting, and long-term preventive operation and maintenance. Compile, prepare, and aggregate O&M data to include clarifying and updating the original sequences of operation to as -built conditions. Organize and present information in sufficient detail to clearly explain 0&M requirements at the system, equipment, component, and subassembly level. Include an index preceding each submittal. Submit in accordance with this section and Section 01 33 00 SUBMITTAL PROCEDURES. 1.3.1 Package Quality Documents must be fully legible. Operation and Maintenance data must be consistent with the manufacturer's standard brochures, schematics, printed instructions, general operating procedures, and safety precautions. 1.3.2 Package Content Provide data package content in accordance with paragraph SCHEDULE OF OPERATION AND MAINTENANCE DATA PACKAGES. Comply with the data package requirements specified in the individual technical sections, including the SECTION 01 78 23 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 content of the packages and addressing each product, component, and system designated for data package submission, except as follows. Use Data Package 5 for commissioned items without a specified data package requirement in the individual technical sections. Provide a Data Package 5 instead of Data Package 1 or 2, as specified in the individual technical section, for items that are commissioned. 1.3.3 Changes to Submittals Provide manufacturer -originated changes or revisions to submitted data if a component of an item is so affected subsequent to acceptance of the 0&M Data. Submit changes, additions, or revisions required by the Contracting Officer for final acceptance of submitted data within 30 calendar days of the notification of this change requirement. 1.3.4 Commissioning Authority Review and Approval Submit the commissioned systems and equipment submittals to the Commissioning Authority (CxA) to review for completeness and applicability. Obtain validation from the CxA that the systems and equipment provided meet the requirements of the Contract documents and design intent, particularly as they relate to functionality, energy performance, water performance, maintainability, sustainability, system cost, indoor environmental quality, and local environmental impacts. The CxA communicates deficiencies to the Contracting Officer. Submit the 0&M manuals to the Contracting Officer upon a successful review of the corrections, and with the CxA recommendation for approval and acceptance of these 0&M manuals. This work is in addition to the normal review procedures for 0&M data. 1.4 O&M DATABASE Develop an editable, electronic spreadsheet based on the equipment in the Operation and Maintenance Manuals that contains the information required to start a preventive maintenance program. As a minimum, provide list of system equipment, location installed, warranty expiration date, manufacturer, model, and serial number. 1.5 OPERATION AND MAINTENANCE MANUAL FILE FORMAT Assemble data packages into electronic Operation and Maintenance Manuals. Assemble each manual into a composite electronically indexed file using the most current version of Adobe Acrobat or similar software capable of producing PDF file format. Provide compact disks (CD) or data digital versatile disk (DVD) as appropriate, so that each one contains operation, maintenance and record files, project record documents, and training videos. Include a complete electronically linked operation and maintenance directory. 1.5.1 Organization Bookmark Product and Drawing Information documents using the current version of CSI Masterformat numbering system, and arrange submittals using the specification sections as a structure. Use CSI Masterformat and UFGS numbers along with descriptive bookmarked titles that explain the content of the information that is being bookmarked. SECTION O1 78 23 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 1.5.2 CD or DVD Label and Disk Holder or Case Provide the following information on the disk label and disk holder or case: a. Building Number b. Project Title C. Activity and Location d. Construction Contract Number e. Prepared For: (Contracting Agency) f. Prepared By: (Name, title, phone number and email address) g. Include the disk content on the disk label h. Date i. Virus scanning program used 1.6 TYPES OF INFORMATION REQUIRED IN 0&M DATA PACKAGES The following are a detailed description of the data package items listed in paragraph SCHEDULE OF OPERATION AND MAINTENANCE DATA PACKAGES. 1.6.1 Operating Instructions Provide specific instructions, procedures, and illustrations for the following phases of operation for the installed model and features of each system: 1.6.1.1 Safety Precautions and Hazards List personnel hazards and equipment or product safety precautions for operating conditions. List all residual hazards identified in the AHA provided under Section 01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS. Provide recommended safeguards for each identified hazard. 1.6.1.2 Operator Prestart Provide procedures required to install, set up, and prepare each system for use. 1.6.1.3 Startup, Shutdown, and Post -Shutdown Procedures Provide narrative description for Startup, Shutdown and Post -shutdown operating procedures including the control sequence for each procedure. 1.6.1.4 Normal Operations Provide Control Diagrams with data to explain operation and control of systems and specific equipment. Provide narrative description of Normal Operating Procedures. 1.6.1.5 Emergency Operations Provide Emergency Procedures for equipment malfunctions to permit a short period of continued operation or to shut down the equipment to prevent further damage to systems and equipment. Provide Emergency Shutdown Instructions for fire, explosion, spills, or other foreseeable contingencies. Provide guidance and procedures for emergency operation of utility systems including required valve positions, valve locations and zones or portions of systems controlled. SECTION O1 78 23 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 1.6.1.6 Operator Service Requirements Provide instructions for services to be performed by the operator such as lubrication, adjustment, inspection, and recording gauge readings. 1.6.1.7 Environmental Conditions Provide a list of Environmental Conditions (temperature, humidity, and other relevant data) that are best suited for the operation of each product, component or system. Describe conditions under which the item equipment should not be allowed to run. 1.6.1.8 Operating Log Provide forms, sample logs, and instructions for maintaining necessary operating records. 1.6.1.9 Additional Requirements for HVAC Control Systems Provide Data Package 5 and the following for control systems: a. Narrative description on how to perform and apply functions, features, modes, and other operations, including unoccupied operation, seasonal changeover, manual operation, and alarms. Include detailed technical manual for programming and customizing control loops and algorithms. b. Full as -built sequence of operations. C. Copies of checkout tests and calibrations performed by the Contractor (not Cx tests). d. Full points list. Provide a listing of rooms with the following information for each room: (1) Floor (2) Room number (3) Room name (4) Air handler unit ID (5) Reference drawing number (6) Air terminal unit tag ID (7) Heating or cooling valve tag ID (8) Minimum cfm (9) Maximum cfm e. Full print out of all schedules and set points after testing and acceptance of the system. f. Full as -built print out of software program. g. Marking of system sensors and thermostats on the as -built floor plan and mechanical drawings with their control system designations. 1.6.2 Preventive Maintenance Provide the following information for preventive and scheduled maintenance to minimize repairs for the installed model and features of each system. Include potential environmental and indoor air quality impacts of recommended maintenance procedures and materials. SECTION O1 78 23 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 1.6.2.1 Lubrication Data Include the following preventive maintenance lubrication data, in addition to instructions for lubrication required under paragraph OPERATOR SERVICE REQUIREMENTS: a. A table showing recommended lubricants for specific temperature ranges and applications. b. Charts with a schematic diagram of the equipment showing lubrication points, recommended types and grades of lubricants, and capacities. C. A Lubrication Schedule showing service interval frequency. 1.6.2.2 Preventive Maintenance Plan, Schedule, and Procedures Provide manufacturer's schedule for routine preventive maintenance, inspections, condition monitoring (predictive tests) and adjustments required to ensure proper and economical operation and to minimize repairs. Provide instructions stating when the systems should be retested. Provide manufacturer's projection of preventive maintenance work -hours on a daily, weekly, monthly, and annual basis including craft requirements by type of craft. For periodic calibrations, provide manufacturer's specified frequency and procedures for each separate operation. a. Define the anticipated time required to perform each test (work -hours), test apparatus, number of personnel identified by responsibility, and a testing validation procedure permitting the record operation capability requirements within the schedule. Provide a remarks column for the testing validation procedure referencing operating limits of time, pressure, temperature, volume, voltage, current, acceleration, velocity, alignment, calibration, adjustments, cleaning, or special system notes. Delineate procedures for preventive maintenance, inspection, adjustment, lubrication and cleaning necessary to minimize repairs. b. Repair requirements must inform operators how to check out, troubleshoot, repair, and replace components of the system. Include electrical and mechanical schematics and diagrams and diagnostic techniques necessary to enable operation and troubleshooting of the system after acceptance. 1.6.2.3 Cleaning Recommendations Provide environmentally preferable cleaning recommendations in accordance with ASTM E1971. 1.6.3 Repair Provide manufacturer's recommended procedures and instructions for correcting problems and making repairs for the installed model and features of each system. Include potential environmental and indoor air quality impacts of recommended maintenance procedures and materials. 1.6.3.1 Troubleshooting Guides and Diagnostic Techniques Provide step-by-step procedures to promptly isolate the cause of typical malfunctions. Describe clearly why the checkout is performed and what SECTION O1 78 23 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 conditions are to be sought. Identify tests or inspections and test equipment required to determine whether parts and equipment may be reused or require replacement. 1.6.3.2 Wiring Diagrams and Control Diagrams Provide point-to-point drawings of wiring and control circuits including factory -field interfaces. Provide a complete and accurate depiction of the actual job specific wiring and control work. On diagrams, number electrical and electronic wiring and pneumatic control tubing and the terminals for each type, identically to actual installation configuration and numbering. 1.6.3.3 Repair Procedures Provide instructions and a list of tools required to repair or restore the product or equipment to proper condition or operating standards. 1.6.3.4 Removal and Replacement Instructions Provide step-by-step procedures and a list of required tools and supplies for removal, replacement, disassembly, and assembly of components, assemblies, subassemblies, accessories, and attachments. Provide tolerances, dimensions, settings and adjustments required. Use a combination of text and illustrations. 1.6.3.5 Spare Parts and Supply Lists Provide lists of spare parts and supplies required for repair to ensure continued service or operation without unreasonable delays. Special consideration is required for facilities at remote locations. List spare parts and supplies that have a long lead-time to obtain. 1.6.3.6 Repair Work -Hours Provide manufacturer's projection of repair work -hours including requirements by type of craft. Identify, and tabulate separately, repair that requires the equipment manufacturer to complete or to participate. 1.6.4 Appendices Provide information required below and information not specified in the preceding paragraphs but pertinent to the maintenance or operation of the product or equipment. Include the following: 1.6.4.1 Product Submittal Data Provide a copy of SD-03 Product Data submittals documented with the required approval. 1.6.4.2 Manufacturer's Instructions Provide a copy of SD-08 Manufacturer's Instructions submittals documented with the required approval. 1.6.4.3 0&M Submittal Data Provide a copy of SD-10 Operation and Maintenance Data submittals documented with the required approval. SECTION O1 78 23 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 1.6.4.4 Parts Identification Provide identification and coverage for the parts of each component, assembly, subassembly, and accessory of the end items subject to replacement. Include special hardware requirements, such as requirement to use high -strength bolts and nuts. Identify parts by make, model, serial number, and source of supply to allow reordering without further identification. Provide clear and legible illustrations, drawings, and exploded views to enable easy identification of the items. When illustrations omit the part numbers and description, both the illustrations and separate listing must show the index, reference, or key number that will cross-reference the illustrated part to the listed part. Group the parts shown in the listings by components, assemblies, and subassemblies in accordance with the manufacturer's standard practice. Parts data may cover more than one model or series of equipment, components, assemblies, subassemblies, attachments, or accessories, such as typically shown in a master parts catalog. 1.6.4.5 Warranty Information List and explain the various warranties and clearly identify the servicing and technical precautions prescribed by the manufacturers or contract documents in order to keep warranties in force. Include warranty information for primary componentsof the system. Provide copies of warranties required by Section 01 78 00 CLOSEOUT SUBMITTALS. 1.6.4.6 Extended Warranty Information List all warranties for products, equipment, components, and sub -components whose duration exceeds one year. For each warranty listed, indicate the applicable specification section, duration, start date, end date, and the point of contact for warranty fulfillment. Also, list or reference the specific operation and maintenance procedures that must be performed to keep the warranty valid. Provide copies of warranties required by Section 01 78 00 CLOSEOUT SUBMITTALS. 1.6.4.7 Personnel Training Requirements Provide information available from the manufacturers that is needed for use in training designated personnel to properly operate and maintain the equipment and systems. 1.6.4.8 Testing Equipment and Special Tool Information Include information on test equipment required to perform specified tests and on special tools needed for the operation, maintenance, and repair of components. Provide final set points. 1.6.4.9 Testing and Performance Data Include completed prefunctional checklists, functional performance test forms, and monitoring reports. Include recommended schedule for retesting and blank test forms. Provide final set points. 1.6.4.10 Field Test Reports Provide a copy of Field Test Reports (SD-06) submittals documented with the required approval. SECTION O1 78 23 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 1.6.4.11 Contractor Information Provide a list that includes the name, address, and telephone number of the General Contractor and each Subcontractor who installed the product or equipment, or system. For each item, also provide the name address and telephone number of the manufacturer's representative and service organization that can provide replacements most convenient to the project site. Provide the name, address, and telephone number of the product, equipment, and system manufacturers. 1.7 SCHEDULE OF OPERATION AND MAINTENANCE DATA PACKAGES Provide the 0&M data packages specified in individual technical sections. The information required in each type of data package follows: 1.7.1 Data Package 1 a. Safety precautions and hazards b. Cleaning recommendations C. Maintenance and repair procedures d. Warranty information e. Extended warranty information f. Contractor information g. Spare parts and supply list 1.7.2 Data Package 2 a. Safety precautions and hazards b. Normal operations C. Environmental conditions d. Lubrication data e. Preventive maintenance plan, schedule, and procedures f. Cleaning recommendations g. Maintenance and repair procedures h. Removal and replacement instructions i. Spare parts and supply list j. Parts identification k. Warranty information 1. Extended warranty information M. Contractor information 1.7.3 Data Package 3 a. Safety precautions and hazards b. Operator prestart C. Startup, shutdown, and post -shutdown procedures d. Normal operations e. Emergency operations f. Environmental conditions g. Operating log h. Lubrication data i. Preventive maintenance plan, schedule, and procedures j. Cleaning recommendations k. Troubleshooting guides and diagnostic techniques 1. Wiring diagrams and control diagrams M. Maintenance and repair procedures n. Removal and replacement instructions o. Spare parts and supply list SECTION O1 78 23 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 p. Product submittal data q. O&M submittal data r. Parts identification S. Warranty information t. Extended warranty information U. Testing equipment and special tool information V. Testing and performance data W. Contractor information X. Field test reports 1.7.4 Data Package 4 a. b. c. d. e. f. g- h. i. J• k. 1. M. n. o. p- q r. S. t. u. v. w. x. y- z. as Safety precautions and hazards Operator prestart Startup, shutdown, and post -shutdown procedures Normal operations Emergency operations Operator service requirements Environmental conditions Operating log Lubrication data Preventive maintenance plan, schedule, Cleaning recommendations Troubleshooting guides and diagnostic Wiring diagrams and control diagrams Repair procedures Removal and replacement instructions Spare parts and supply list Repair work -hours Product submittal data O&M submittal data Parts identification Warranty information Extended warranty information Personnel training requirements and procedures techniques Testing equipment and special tool information Testing and performance data Contractor information Field test reports 1.7.5 Data Package 5 a. Safety precautions and hazards b. Operator prestart C. Start-up, shutdown, and post -shutdown procedures d. Normal operations e. Environmental conditions f. Preventive maintenance plan, schedule, and procedures g. Troubleshooting guides and diagnostic techniques h. Wiring and control diagrams i. Maintenance and repair procedures j. Removal and replacement instructions k. Spare parts and supply list 1. Product submittal data M. Manufacturer's instructions n. O&M submittal data o. Parts identification p. Testing equipment and special tool information q. Warranty information SECTION O1 78 23 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 r. Extended warranty information S. Testing and performance data t. Contractor information U. Field test reports PART 2 PRODUCTS Not Used PART 3 EXECUTION 3.1 TRAINING Prior to acceptance of the facility by the Contracting Officer for Beneficial Occupancy, provide comprehensive training for the systems and equipment specified in the technical specifications. The training must be targeted for the Facilities Management Specialist, building maintenance personnel, and applicable building occupants. Instructors must be well -versed in the particular systems that they are presenting. Address aspects of the Operation and Maintenance Manual submitted in accordance with Section 01 78 00 CLOSEOUT SUBMITTALS. Training must include classroom or field lectures based on the system operating requirements. The location of classroom training requires approval by the Contracting Officer. 3.1.1 Training Plan Submit a written training plan to the Contracting Officer for approval at least 60 calendar days prior to the scheduled training. Training plan must be approved by the Quality Control Manager (QC) prior to forwarding to the Contracting Officer. Also, coordinate the training schedule with the Contracting Officer and QC. Include within the plan the following elements: a. Equipment included in training b. Intended audience C. Location of training d. Dates of training e. Objectives f. Outline of the information to be presented and subjects covered including description g. Start and finish times and duration of training on each subject h. Methods (e.g. classroom lecture, video, site walk-through, actual operational demonstrations, written handouts) i. Instructor names and instructor qualifications for each subject j. List of texts and other materials to be furnished by the Contractor that are required to support training SECTION O1 78 23 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 3.1.2 Training Content The core of this training must be based on manufacturer's recommendations and the operation and maintenance information. The QC Manager is responsible for overseeing and approving the content and adequacy of the training. Spend 95 percent of the instruction time during the presentation on the OPERATION AND MAINTENANCE DATA. Include the following for each system training presentation: a. Start-up, normal operation, shutdown, unoccupied operation, seasonal changeover, manual operation, controls set-up and programming, troubleshooting, and alarms. b. Relevant health and safety issues. C. Discussion of how the feature or system is environmentally responsive. Advise adjustments and optimizing methods for energy conservation. d. Design intent. e. Use of 0&M Manual Files. f. Review of control drawings and schematics. g. Interactions with other systems. h. Special maintenance and replacement sources. i. Tenant interaction issues. 3.1.3 Training Outline Provide the Operation and Maintenance Manual Files (Bookmarked PDF) and a written course outline listing the major and minor topics to be discussed by the instructor on each day of the course to each trainee in the course. Provide the course outline 14 calendar days prior to the training. 3.1.4 Unresolved Questions from Attendees If, at the end of the training course, there are questions from attendees that remain unresolved, the instructor must send the answers, in writing, to the Contracting Officer for transmittal to the attendees. 3.1.5 Validation of Training Completion Ensure that each attendee at each training session signs a class roster daily to confirm Government participation in the training. At the completion of training, submit a signed validation letter that includes a sample record of training for reporting what systems were included in the training, who provided the training, when and where the training was performed, and copies of the signed class rosters. Provide two copies of the validation to the Contracting Officer, and one copy to the Operation and Maintenance Manual Preparer for inclusion into the Manual's documentation. 3.1.6 Quality Control Coordination SECTION O1 78 23 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 Coordinate this training with the QC Manager in accordance with Section O1 45 00.00 20 QUALITY CONTROL. -- End of Section -- SECTION O1 78 23 Page 12 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 02 41 00 DEMOLITION 05/10 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP) ASSP A10.6 (2006) Safety & Health Program Requirements for Demolition Operations - American National Standard for Construction and Demolition Operations U.S. ARMY CORPS OF ENGINEERS (USACE) EM 385-1-1 (2014) Safety and Health Requirements Manual U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 40 CFR 61 National Emission Standards for Hazardous Air Pollutants 1.2 PROJECT DESCRIPTION 1.2.1 Demolition/Deconstruction Plan Prepare a Demolition Plan and submit proposed demolition and removal procedures for approval before work is started. Include in the plan procedures for careful removal and disposition of materials specified to be removed, a detailed description of methods and equipment to be used for each operation and of the sequence of operations. 1.2.2 General Requirements Do not begin demolition until authorization is received from the Contracting Officer. Remove rubbish and debris from the project site; do not allow accumulations inside or outside the buildings. The work includes demolition, salvage of identified items and materials, and removal of resulting rubbish and debris. Remove rubbish and debris from Government property daily, unless otherwise directed. Store materials that cannot be removed daily in areas specified by the Contracting Officer. In the interest of occupational safety and health, perform the work in accordance with EM 385-1-1, Section 23, Demolition, and other applicable Sections. 1.3 ITEMS TO REMAIN IN PLACE Take necessary precautions to avoid damage to existing items to remain in place, to be reused, or to remain the property of the Government. Repair or replace damaged items as approved by the Contracting Officer. SECTION 02 41 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 Coordinate the work of this section with all other work indicated. Construct and maintain shoring, bracing, and supports as required. Ensure that structural elements are not overloaded. Provide new supports and reinforcement for existing construction weakened by demolition, deconstruction, or removal work. Repairs, reinforcement, or structural replacement require approval by the Contracting Officer prior to performing such work. 1.3.1 Existing Construction Limits and Protection Do not disturb existing construction beyond the extent indicated or necessary for installation of new construction. Provide temporary shoring and bracing for support of building components to prevent settlement or other movement. Provide protective measures to control accumulation and migration of dust and dirt in all work areas. Remove dust, dirt, and debris from work areas daily. 1.3.2 Trees Protect trees within the project site which might be damaged during demolition or deconstruction, and which are indicated to be left in place, by a 6 foot high fence. Erect and secure fence a minimum of 5 feet from the trunk of individual trees or follow the outer perimeter of branches or clumps of trees. Replace any tree designated to remain that is damaged during the work under this contract with like -kind or as approved by the Contracting Officer. 1.3.3 Utility Service Maintain existing utilities indicated to stay in service and protect against damage during demolition and deconstruction operations. Prior to start of work, utilities serving each area of alteration or removal will be shut off by the Government and disconnected and sealed by the Contractor. 1.3.4 Facilities Protect electrical and mechanical services and utilities. Where removal of existing utilities and pavement is specified or indicated, provide approved barricades, temporary covering of exposed areas, and temporary services or connections for electrical and mechanical utilities. Floors, roofs, walls, columns, pilasters, and other structural components that are designed and constructed to stand without lateral support or shoring, and are determined to be in stable condition, must remain standing without additional bracing, shoring, or lateral support until demolished or deconstructed, unless directed otherwise by the Contracting Officer. Ensure that no elements determined to be unstable are left unsupported and place and secure bracing, shoring, or lateral supports as may be required as a result of any cutting, removal, deconstruction, or demolition work performed under this contract. 1.4 BURNING The use of burning at the project site for the disposal of refuse and debris will not be permitted. 1.5 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SECTION 02 41 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 SD-01 Preconstruction Submittals Demolition Plan SD-11 Closeout Submittals Receipts Receipts and Bills of Laden, as specified. 1.6 QUALITY ASSURANCE Submit timely notification of demolition projects to Federal, State, regional, and local authorities in accordance with 40 CFR 61, Subpart M. Notify the Contracting Officer in writing 10 working days prior to the commencement of work in accordance with 40 CFR 61, Subpart M. Comply with federal, state, and local hauling and disposal regulations. In addition to the requirements of the "Contract Clauses," conform to the safety requirements contained in ASSP A10.6. Comply with the Environmental Protection Agency requirements specified. Use of explosives will not be permitted. 1.6.1 Dust and Debris Control Prevent the spread of dust and debris to occupied portions of the building and avoid the creation of a nuisance or hazard in the surrounding area. Do not use water if it results in hazardous or objectionable conditions such as, but not limited to, ice, flooding, or pollution. Sweep pavements as often as necessary to control the spread of debris that may result in foreign object damage potential to aircraft. 1.7 PROTECTION 1.7.1 Traffic Control Signs a. Where pedestrian and driver safety is endangered in the area of removal work, use traffic barricades with flashing lights. Notify the Contracting Officer prior to beginning such work. 1.7.2 Protection of Personnel Before, during and after the demolition work continuously evaluate the condition of the structure being demolished and take immediate action to protect all personnel working in and around the project site. No area, section, or component of floors, roofs, walls, columns, pilasters, or other structural element will be allowed to be left standing without sufficient bracing, shoring, or lateral support to prevent collapse or failure while workmen remove debris or perform other work in the immediate area. 1.8 RELOCATIONS Perform the removal and reinstallation of relocated items as indicated with workmen skilled in the trades involved. Repair or replace items to be relocated which are damaged by the Contractor with new undamaged items as approved by the Contracting Officer. SECTION 02 41 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 1.9 EXISTING CONDITIONS Before beginning any demolition or deconstruction work, survey the site and examine the drawings and specifications to determine the extent of the work. Record existing conditions in the presence of the Contracting Officer showing the condition of structures and other facilities adjacent to areas of alteration or removal. Photographs sized 4 inch will be acceptable as a record of existing conditions. Include in the record the elevation of the top of foundation walls, finish floor elevations, possible conflicting electrical conduits, plumbing lines, alarms systems, the location and extent of existing cracks and other damage and description of surface conditions that exist prior to before starting work. It is the Contractor's responsibility to verify and document all required outages which will be required during the course of work, and to note these outages on the record document. Submit survey results. PART 2 PRODUCTS Not used. PART 3 EXECUTION 3.1 EXISTING FACILITIES TO BE REMOVED 3.1.1 Utilities and Related Equipment 3.1.1.1 General Requirements Do not interrupt existing utilities serving occupied or used facilities, except when authorized in writing by the Contracting Officer. Do not interrupt existing utilities serving facilities occupied and used by the Government except when approved in writing and then only after temporary utility services have been approved and provided. Do not begin demolition or deconstruction work until all utility disconnections have been made. Shut off and cap utilities for future use, as indicated. 3.1.1.2 Disconnecting Existing Utilities Remove existing utilities, as indicated and terminate in a manner conforming to the nationally recognized code covering the specific utility and approved by the Contracting Officer. When utility lines are encountered but are not indicated on the drawings, notify the Contracting Officer prior to further work in that area. Remove meters and related equipment and deliver to a location in accordance with instructions of the Contracting Officer. 3.1.2 Chain Link Fencing Remove chain link fencing, gates and other related salvaged items scheduled for removal and transport to designated areas. Remove gates as whole units. Cut chain link fabric to 25 foot lengths and store in rolls off the ground. 3.1.3 Paving and Slabs Remove concrete and asphaltic concrete paving and slabs including aggregate base to a depth of 16 inches below new finish grade. Provide neat sawcuts at limits of pavement removal as indicated. SECTION 02 41 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 3.1.4 Concrete Saw concrete along straight lines to a depth of a minimum 2 inch. Make each cut in walls perpendicular to the face and in alignment with the cut in the opposite face. Break out the remainder of the concrete provided that the broken area is concealed in the finished work, and the remaining concrete is sound. At locations where the broken face cannot be concealed, grind smooth or saw cut entirely through the concrete. 3.1.5 Patching Where removals leave holes and damaged surfaces exposed in the finished work, patch and repair these holes and damaged surfaces to match adjacent finished surfaces, using on -site materials when available. Where new work is to be applied to existing surfaces, perform removals and patching in a manner to produce surfaces suitable for receiving new work. Finished surfaces of patched area shall be flush with the adjacent existing surface and shall match the existing adjacent surface as closely as possible as to texture and finish. Patching shall be as specified and indicated, and shall include: a. Concrete and Masonry: Completely fill holes and depressions, caused by previous physical damage or left as a result of removals in existing masonry walls to remain, with an approved masonry patching material, applied in accordance with the manufacturer's printed instructions. 3.2 CONCURRENT EARTH -MOVING OPERATIONS Do not begin excavation, filling, and other earth -moving operations that are sequential to demolition or deconstruction work in areas occupied by structures to be demolished or deconstructed until all demolition and deconstruction in the area has been completed and debris removed. Fill holes, open basements and other hazardous openings. 3.3 DISPOSITION OF MATERIAL 3.3.1 Title to Materials Except for salvaged items specified in related Sections, and for materials or equipment scheduled for salvage, all materials and equipment removed and not reused or salvaged, shall become the property of the Contractor and shall be removed from Government property. Title to materials resulting from demolition and deconstruction, and materials and equipment to be removed, is vested in the Contractor upon approval by the Contracting Officer of the Contractor's demolition, deconstruction, and removal procedures, and authorization by the Contracting Officer to begin demolition and deconstruction. The Government will not be responsible for the condition or loss of, or damage to, such property after contract award. Showing for sale or selling materials and equipment on site is prohibited. 3.4 CLEANUP Remove debris and rubbish from basement and similar excavations. Remove and transport the debris in a manner that prevents spillage on streets or adjacent areas. Apply local regulations regarding hauling and disposal. SECTION 02 41 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 3.5 DISPOSAL OF REMOVED MATERIALS 3.5.1 Regulation of Removed Materials Dispose of debris, rubbish, scrap, and other nonsalvageable materials resulting from removal operations with all applicable federal, state and local regulations. 3.5.2 Burning on Government Property Burning of materials removed from demolished and deconstructed structures will not be permitted on Government property. 3.5.3 Removal from Government Property Transport waste materials removed from demolished and deconstructed structures, except waste soil, from Government property for legal disposal. Dispose of waste soil as directed. 3.6 REUSE OF SALVAGED ITEMS Recondition salvaged materials and equipment designated for reuse before installation. Replace items damaged during removal and salvage operations or restore them as necessary to usable condition. -- End of Section -- SECTION 02 41 00 Page 6 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 02 82 30 RE-ESTABLISHING VEGETATION 03/12 PART 1 GENERAL 1.1 GENERAL REQUIREMENTS The work covered by this section consists of preparing seedbeds; furnishing and placing limestone, fertilizer, and seed; compacting seedbeds; furnishing, placing, and securing mulch; mowing; and other operations necessary for the permanent establishment of grasses. Seeding and mulching shall be performed on all earth areas disturbed by construction. The Contractor shall adapt his operations to variations in weather or soil conditions as necessary for the successful establishment and growth. The quantity of mowing to be performed will be affected by the actual conditions which occur during the construction of the project. The quantity of mowing may be increased, decreased, or eliminated entirely at the direction of the Contracting Officer. Such variations in quantity will not be considered as alterations in the details of construction or a change in the character of the work. PART 2 PRODUCTS 2.1 FERTILIZER The quality of all fertilizer and all operations in connection with the furnishing of this material shall comply with the requirements of the North Carolina Fertilizer Law and with the rules and regulations, adopted by the North Carolina Board of Agriculture in accordance with the provisions of said law, in effect at the time of sampling. Fertilizer shall be 10-10-10. Dry fertilizer shall have been manufactured from cured stock. Liquid fertilizer shall be stored and cared for after manufacture in a manner that will prevent loss of plant food values. 2.2 LIMESTONE The quality of all limestone and all operations in connection with the furnishing of this material shall comply with the requirements of the North Carolina Lime Law and with the rules and regulations adopted by the North Carolina Board of. Limestone shall be agricultural grade ground Dolomitic limestone. All limestone shall contain not less than 90 percent calcium carbonate equivalents. Dolomitic limestone shall contain not less than 10 percent of magnesium. Dolomitic limestone shall be so graded that at least 90 percent will pass through a U.S. Standard 20 mesh screen, and at least 35 percent will pass through a U.S. Standard 100 mesh screen. 2.3 SOD Sod shall consist of a live, dense, well rooted growth of centipede grass free from an excessive amount of restricted noxious weeds as defined by SECTION 02 82 30 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 the North Carolina Board of Agriculture. The area from which sod is to be obtained shall have been mowed to a height of not less than 2 inches. Sod shall be cut into rectangular sections of sizes convenient for handling without breaking or loss of soil. It shall be cut with a sod cutter or other acceptable means to a depth that will retain in the sod practically all of the dense root system of the grass. During wet weather the sod shall be allowed to dry sufficiently before lifting to prevent tearing during handling and placing, and during extremely dry weather it shall be watered before lifting if such watering is necessary to insure its vitality and to prevent loss of soil during handling. 2.4 MULCH FOR EROSION CONTROL Mulch for erosion control shall consist of grain straw or other acceptable material, and shall have been approved by the Contracting Officer before being used. All mulch shall be reasonably free from mature seed bearing stalks, roots, or bulblets. Material for holding mulch in place shall be asphalt or other approved binding material. 2.5 SEED The quality of all seed and all operations in connection with the furnishing of this material shall comply with the requirements of the North Carolina Seed Law and with the rules and regulations adopted by the North Carolina Board of Agriculture. Seed shall have been approved by the North Carolina Department of Agriculture before being sown. No seed will be accepted with a date of test more than 8 months prior to the date of sowing, excluding the month in which the test was completed. Seed mix by weight shall be as specified on the plans. 2.6 MATTING FOR EROSION CONTROL 2.6.1 General Matting for erosion control shall be or excelsior matting. Other acceptable material manufactured especially for erosion control may be used when approved by the Contracting Officer in writing before being used. Matting for erosion control shall not be dyed, bleached, or otherwise treated in a manner that will result in toxicity to vegetation. 2.6.2 Erosion Control Matting Matting shall consist of a machine produced mat of curled wood excelsior a minimum of 47 inches in width. The mat shall weigh 1.6 pounds per square yard with a tolerance of plus or minus 10 percent. At least 80 percent of the individual fibers shall be 6 inches or more in length. The fibers shall be evenly distributed over the entire area of the blanket. One side of the excelsior matting shall be covered with an extruded plastic mesh. The mesh size for the plastic mesh shall be a maximum of 1 inch x 1 inch. 2.6.3 Wire Staples Staples shall be machine made of No. 11 gage new steel wire formed into a "U" shape. The size when formed shall be not less than 6 inches in length with a throat of not less than 1 inch in width. 2.7 WATER Water used in the planting or care of vegetation shall meet the requirements SECTION 02 82 30 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 of Class C fresh waters as defined in 15 NAC 2B.0200. PART 3 EXECUTION 3.1 GENERAL REQUIREMENTS The work shall be performed immediately upon completion of earthwork areas. No exception will be made to this requirement unless otherwise permitted in writing by the Contracting Officer. Upon failure or neglect on the part of the Contractor to coordinate his grading with seeding and mulching operations and diligently pursue the control of erosion and siltation, the Contracting Officer may suspend the Contractor's operations until such time as the work is coordinated in a manner acceptable to the Contracting Officer. 3.2 SEEDBED PREPARATION The Contractor shall cut and satisfactorily dispose of weeds or other unacceptable growth on the areas to be seeded. The soil shall then be scarified or otherwise loosened to a depth of not less than 3 inches except as otherwise provided below or otherwise directed by the Contracting Officer. Clods shall be broken and the top 2 to 3 inches of soil shall be worked into an acceptable seedbed by the use of soil pulverizers, drags, or harrows; or by other methods approved by the Contracting Officer. All rock and debris 3 inches or larger shall be removed prior to the application of seed and fertilizer. On cut slopes that are 2:1 and steeper, both the depth of preparation and the degree of smoothness of the seedbed may be reduced as permitted by the Contracting Officer, but in all cases the slope surface shall be scarified, grooved, trenched, or punctured so as to provide pockets, ridges, or trenches in which the seeding materials can lodge. On cut slopes that are either 2:1 or steeper, the Contracting Officer may permit the preparation of a partial or complete seedbed during the initial grading of the slope. If at the time of final sodding and mulching operations such initial preparation is still in a condition acceptable to the Contracting Officer, additional seedbed preparation may be reduced or eliminated. Seedbed preparation within 2 feet of the edge of any pavement shall be limited to a depth of 2 to 3 inches. The preparation of seedbeds shall not be done when the soil is frozen, extremely wet, or when the Contracting Officer determines that it is an otherwise unfavorable working condition. 3.3 LIMESTONE AND FERTILIZER Limestone may be applied as a part of the seedbed preparation, provided it is immediately worked into the soil. If not so applied, limestone and fertilizer shall be distributed uniformly over the prepared seedbed and then harrowed, raked, or otherwise thoroughly worked into the seedbed. Apply fertilizer at the rate as specified on the plans. Apply lime at the rate as specified on the plans. Application equipment for liquid fertilizer, other than a hydraulic seeder, shall be calibrated to ensure that the required rate of fertilizer is applied uniformly. 3.4 SODDING Extreme care shall be exercised to prevent breaking the sod sections and to prevent the sod from drying out. Any sod that is torn, broken, or too dry will be rejected. Torn or broken sod, if kept moist, may be used for filling unavoidable small gaps in sod cover as permitted by the Contracting Officer. Sod shall be placed on the designated areas within 24 SECTION 02 82 30 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 hours after being cut. The area to be sodded shall be brought to a firm uniform surface. The limestone and fertilizer shall be distributed uniformly over the area. The area shall be roughened by means of picks, rakes, or other approved means to a depth of not less than 2 inches without distorting the uniformity of the surface. The finished surface shall be moistened with water prior to placing the sod. Within 24 hours after soil preparation has been completed, place the sod. Each piece of sod shall be packed tightly against the edge of adjacent pieces so that the fewest possible gaps will be left between the pieces. Unavoidable gaps shall be closed with small pieces of sod. Sod shall be placed beginning at either the top or the toe of the slope. Sod shall be placed with the long edge horizontal and with staggered vertical joints. The edge of the sod shall be turned slightly into the ground at the top of a slope and a layer of earth placed over it and tamped as to conduct the surface water over and onto the top of the sod. On all slopes 2:1 or steeper, in drainage channels, and on any areas that are in such condition that there is danger of sod slipping, sod shall be stapled in place by driving staples flush with the sod. Stapling shall be done concurrently with sod placement and prior to tamping. Use wire staples, per Section 2.6.3. The number of staples shall be sufficient to prevent slipping or displacement of the sod. Staples shall be driven perpendicular to the slope. Where backfill is necessary on cut slopes to obtain a uniform sodding area, staples shall be of sufficient length to reach a minimum of 3 inches into the solid earth underneath the backfill. Sod shall not be placed when the atmospheric temperature is below 32 degrees F. Frozen sod shall not be used. After sod has been placed and tamped, it shall be carefully and thoroughly watered as required to maintain the sod in a healthy condition. Watering shall be conducted until final acceptance. Application of water may be made by the use of hydraulic seeding equipment, farm type irrigation equipment, or by other acceptable means. 3.5 MULCHING All seeded areas shall be mulched. Grain straw or excelsior mat may be used as mulch at any time of the year. Mulch shall be applied within 24 hours after completion of seeding unless otherwise permitted by the Contracting Officer. Care shall be exercised to prevent displacement of soil or seed or other damage to the seeded area during the mulching operations. Mulch shall be uniformly spread by hand or by approved mechanical spreaders or blowers which will provide an acceptable application. An acceptable application will be that which will allow some sunlight to penetrate and air to circulate but also partially shade the ground, reduce erosion, and conserve soil moisture. Mulch shall be held in place by applying a sufficient amount of asphalt or other approved binding material to assure that the mulch is properly held in place. The rate and method of application of binding material shall meet the approval of the Contracting Officer. Where the binding material is not applied directly with the mulch it shall be applied immediately following the mulch application. During the application of binding material, adequate precautions shall be taken to prevent damage to vehicles, structures, guardrails, and devices. Areas where seeding and mulching have been performed shall be maintained in a satisfactory condition until final acceptance of the project. Maintenance shall include mowing at the location and times directed by the Contracting Officer. Areas of damage or failure due to any cause shall be corrected by being repaired or by being completely redone as may be directed by the Contracting Officer. Excelsior matting shall be installed on all seeded slopes greater than 3:1 (h:v). Install the matting per the manufacturer's printed instructions. SECTION 02 82 30 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 3.6 SEEDING Seed shall be distributed uniformly over the seedbed at the rate as specified on the plans. Seed shall be harrowed, dragged, raked, or otherwise worked so as to cover the seed with a layer of soil. The depth of covering shall be 1/4 inch. When a hydraulic seeder is used for application of seed and fertilizer, the seed shall not remain in water containing fertilizer for more than 30 minutes prior to application unless otherwise permitted by the Contracting Officer. Immediately after seed has been properly covered the seedbed shall be compacted in the manner and degree approved by the Contracting Officer. -- End of Section -- SECTION 02 82 30 Page 5 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 03 30 53 MISCELLANEOUS CAST -IN -PLACE CONCRETE 05/14 PART 1 GENERAL 1.1 SUMMARY Perform all work in accordance withACI 318. 1.2 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI) ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary ACI 301 (2016) Specifications for Structural Concrete ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete ACI 305R (2010) Guide to Hot Weather Concreting ACI 306R (2016) Guide to Cold Weather Concreting ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015; Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14) ACI 347R (2014; Errata 1 2017) Guide to Formwork for Concrete ACI SP-66 (2004) ACI Detailing Manual ASTM INTERNATIONAL (ASTM) ASTM A1064/A1064M (2017) Standard Specification for Carbon -Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon -Steel Bars for Concrete Reinforcement ASTM C1064/C1064M (2017) Standard Test Method for Temperature of Freshly Mixed Hydraulic -Cement Concrete SECTION 03 30 53 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic -Cement Concrete ASTM C150/C150M (2018) Standard Specification for Portland Cement ASTM C1602/C1602M (2012) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method ASTM C260/C260M (2010a; R 2016) Standard Specification for Air -Entraining Admixtures for Concrete ASTM C31/C31M (2018b) Standard Practice for Making and Curing Concrete Test Specimens in the Field ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates ASTM C39/C39M (2018) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete ASTM C618 (2017a) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete ASTM C685/C685M (2017) Standard Specification for Concrete Made by Volumetric Batching and Continuous Mixing ASTM C94/C94M (2017a) Standard Specification for Ready -Mixed Concrete ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction ASTM D75/D75M (2014) Standard Practice for Sampling Aggregates ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil SECTION 03 30 53 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 or Granular Fill under Concrete Slabs ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 40 CFR 247 Comprehensive Procurement Guideline for Products Containing Recovered Materials 1.3 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data Air -Entraining Admixture Water -Reducing or Retarding Admixture Curing Materials Expansion Joint Filler Strips, Premolded Conveying and Placing Concrete Formwork Mix Design Data Ready -Mix Concrete Mechanical Reinforcing Bar Connectors Air -Entraining Mixture Fly ASh SD-06 Test Reports Aggregates Concrete Mixture Proportions Compressive Strength Testing Slump Air Content Water SD-07 Certificates Cementitious Materials Aggregates Delivery Tickets PART 2 PRODUCTS 2.1 SYSTEM DESCRIPTION The Government retains the option to sample and test aggregates and concrete to determine compliance with the specifications. Provide facilities and labor as may be necessary to assist the Government in procurement of representative test samples. Obtain samples of aggregates at the point of batching in accordance with ASTM D75/D75M. Sample concrete in accordance with ASTM C172/C172M. Determine slump and air content in accordance with ASTM C143/C143M and ASTM C231/C231M, respectively, when cylinders are molded. Prepare, cure, and transport compression test specimens in accordance with ASTM C31/C31M. Test compression test specimens in accordance with ASTM C39/C39M. Take samples for strength tests not less than once each shift in which concrete is SECTION 03 30 53 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 produced. Provide a minimum of five specimens from each sample; two to be tested at 28 days (90 days if pozzolan is used) for acceptance, two will be tested at 7 days for information and one held in reserve. 2.1.1 Strength Acceptance test results are the average strengths of two specimens tested at 28 days (90 days if pozzolan is used). The strength of the concrete is considered satisfactory so long as the average of three consecutive acceptance test results equal or exceed the specified compressive strength, f'c, but not more than 20 percent, and no individual acceptance test result falls below f'c by more than 500 psi. 2.1.2 Construction Tolerances Apply a Class "C" finish to all surfaces except those specified to receive a Class "D" finish. Apply a Class "D" finish to all post -construction surfaces which will be permanently concealed. Surface requirements for the classes of finish required are as specified in ACI 117. 2.1.3 Concrete Mixture Proportions Concrete mixture proportions are the responsibility of the Contractor. Mixture proportions must include the dry weights of cementitious material(s); the nominal maximum size of the coarse aggregate; the specific gravities, absorptions, and saturated surface -dry weights of fine and coarse aggregates; the quantities, types, and names of admixtures; and quantity of water per yard of concrete. Provide materials included in the mixture proportions of the same type and from the same source as will be used on the project. The specified compressive strength f'c is 4,000 psi at 28 days (90 days if pozzolan is used). The maximum nominal size coarse aggregate is 3/4 inch, in accordance with ACI 304R. The air content must be between 4.5 and 7.5 percent with a slump between 2 and 5 inches. The maximum water-cementitious material ratio is 0.50. Submit the applicable test reports and mixture proportions that will produce concrete of the quality required, ten days prior to placement of concrete. 2.2 MATERIALS Submit manufacturer's literature from suppliers which demonstrates compliance with applicable specifications for the specified materials. 2.2.1 Cementitious Materials Submit Manufacturer's certificates of compliance, accompanied by mill test reports, attesting that the concrete materials meet the requirements of the specifications in accordance with the Special Clause "CERTIFICATES OF COMPLIANCE". Also, certificates for all material conforming to EPA's Comprehensive Procurement Guidelines (CPG), in accordance with 40 CFR 247. Provide cementitious materials that conform to the appropriate specifications listed: 2.2.1.1 Portland Cement ASTM C150/C150M, Type I including false set requirements with tri-calcium aluminates (C3A) content less than 10 percent and a maximum cement -alkali content of 0.80 percent Na2Oe (sodium oxide) equivalent. SECTION 03 30 53 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 2.2.1.2 Pozzolan Provide pozzolan that conforms to ASTM C618, Class F, including requirements of Tables 1A and 2A. 2.2.2 Aggregates For fine and coarse aggregates meet the quality and grading requirements of ASTM C33/C33M, Class Designations 4M or better. Submit certificates of compliance and test reports for aggregates showing the material(s) meets the quality and grading requirements of the specifications under which it is furnished. 2.2.3 Admixtures Provide admixtures, when required or approved, in compliance with the appropriate specification listed. Retest chemical admixtures that have been in storage at the project site, for longer than 6 months or that have been subjected to freezing, at the expense of the Contractor at the request of the Contracting Officer and will be rejected if test results are not satisfactory. 2.2.3.1 Air -Entraining Admixture Provide air -entraining admixture that meets the requirements of ASTM C260/C260M. 2.2.3.2 Water -Reducing or Retarding Admixture Provide water -reducing or retarding admixture meeting the requirements of ASTM C494/C494M, Type A, B, or D. 2.2.4 Water Mixing and curing water in compliance with the requirements of ASTM C1602/C1602M; free of injurious amounts of oil, acid, salt, or alkali. Submit test report showing water complies with ASTM C1602/C1602M. 2.2.5 Reinforcing Steel Provide reinforcing bars conforming to the requirements of ASTM A615/A615M, Grade 60, deformed. Provide welded steel wire reinforcement conforming to the requirements of ASTM A1064/A1064M. Detail reinforcement not indicated in accordance with ACI 301 and ACI SP-66. Provide mechanical reinforcing bar connectors in accordance with ACI 301 and provide 125 percent minimum yield strength of the reinforcement bar. 2.2.6 Expansion Joint Filler Strips, Premolded Expansion joint filler strips, premolded of sponge rubber conforming to ASTM D1752, Type I. 2.2.7 Formwork Design and engineer the formwork as well as its construction in accordance with ACI 301 Section 2 and 5 and ACI 347R. Fabricate of wood, steel, or other approved material. SECTION 03 30 53 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 2.2.8 Form Coatings Provide form coating in accordance with ACI 301. 2.2.9 Vapor Barrier ASTM E1745 Class A polyethylene sheeting, minimum 10 mil thickness or other equivalent material with a maximum permeance rating of 0.04 perms per ASTM E96/E96M. Consider plastic vapor retarders and adhesives with a high recycled content, low toxicity low VOC (Volatile Organic Compounds) levels. 2.2.10 Curing Materials Provide curing materials in accordance with ACI 301, Section 5. 2.3 READY -MIX CONCRETE Provide ready -mix concrete with mix design data conforming to ACI 301 Part 2. Submit delivery tickets in accordance with ASTM C94/C94M for each ready -mix concrete delivery, include the following additional information: a. Type and brand cement b. Cement content in 94-pound bags per cubic yard of concrete C. Maximum size of aggregate d. Amount and brand name of admixture e. Total water content expressed by water cementitious material ratio PART 3 EXECUTION 3.1 PREPARATION Prepare construction joints to expose coarse aggregate. The surface must be clean, damp, and free of laitance. Construct ramps and walkways, as necessary, to allow safe and expeditious access for concrete and workmen. Remove snow, ice, standing or flowing water, loose particles, debris, and foreign matter. Satisfactorily compact earth foundations. Make spare vibrators available. Placement cannot begin until the entire preparation has been accepted by the Government. 3.1.1 Embedded Items Secure reinforcement in place after joints, anchors, and other embedded items have been positioned. Arrange internal ties so that when the forms are removed the metal part of the tie is not less than 2 inches from concrete surfaces permanently exposed to view or exposed to water on the finished structures. Prepare embedded items so they are be free of oil and other foreign matters such as loose coatings or rust, paint, and scale. The embedding of wood in concrete is permitted only when specifically authorized or directed. Provide all equipment needed to place, consolidate, protect, and cure the concrete at the placement site and in good operating condition. SECTION 03 30 53 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 3.1.2 Formwork Installation Forms must be properly aligned, adequately supported, and mortar -tight. Provide smooth form surfaces, free from irregularities, dents, sags, or holes when used for permanently exposed faces. Chamfer all exposed joints and edges , unless otherwise indicated. 3.1.3 Production of Concrete 3.1.3.1 Ready -Mixed Concrete Provide ready -mixed concrete conforming to ASTM C94/C94M except as otherwise specified. 3.1.3.2 Concrete Made by Volumetric Batching and Continuous Mixing Conform to ASTM C685/C685M. 3.2 CONVEYING AND PLACING CONCRETE Convey and place concrete in accordance with ACI 301, Section 5. 3.2.1 Cold -Weather Requirements Place concrete in cold weather in accordance with ACI 306R 3.2.2 Hot -Weather Requirements Place concrete in hot weather in accordance with ACI 305R 3.3 FINISHING 3.3.1 Temperature Requirement Do not finish or repair concrete when either the concrete or the ambient temperature is below 50 degrees F. 3.3.2 Finishing Unformed Surfaces 3.3.2.1 Expansion and Contraction Joints Provide 1/2 inch thick transverse expansion joints where new work abuts an existing concrete. Provide expansion joints at a maximum spacing of 30 feet on center in sidewalks, unless otherwise indicated. Provide contraction joints at a maximum spacing of 5 linear feet in sidewalks, unless otherwise indicated. Cut contraction joints at a minimum of 1 inch(es) deep with a jointing tool after the surface has been finished. 3.4 CURING AND PROTECTION Cure and protect in accordance with ACI 301, Section 5. 3.5 FORM WORK Provide form work in accordance with ACI 301, Section 2 and Section 5. 3.5.1 Removal of Forms Remove forms in accordance with ACI 301, Section 2. SECTION 03 30 53 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 3.6 STEEL REINFORCING Reinforcement must be free from loose, flaky rust and scale, and free from oil, grease, or other coating which might destroy or reduce the reinforcement's bond with the concrete. 3.6.1 Fabrication Shop fabricate steel reinforcement in accordance with ACI 318 and ACI SP-66. Provide shop details and bending in accordance with ACI 318 and ACI SP-66. 3.6.2 Splicing Perform splices in accordance with ACI 318 and ACI SP-66. 3.6.3 Supports Secure reinforcement in place by the use of metal or concrete supports, spacers, or ties. 3.7 EMBEDDED ITEMS Before placing concrete, take care to determine that all embedded items are firmly and securely fastened in place. Provide embedded items free of oil and other foreign matter, such as loose coatings of rust, paint and scale. Embedding of wood in concrete is permitted only when specifically authorized or directed. 3.8 TESTING AND INSPECTING Report the results of all tests and inspections conducted at the project site informally at the end of each shift. Submit written reports weekly. Deliver within three days after the end of each weekly reporting period. See Section 01 45 00.00 10 QUALITY CONTROL. 3.8.1 Field Testing Technicians The individuals who sample and test concrete must have demonstrated a knowledge and ability to perform the necessary test procedures equivalent to the ACI minimum guidelines for certification of Concrete Field Testing Technicians, Grade I. 3.8.2 Preparations for Placing Inspect foundation or construction joints, forms, and embedded items in sufficient time prior to each concrete placement to certify that it is ready to receive concrete. 3.8.3 Sampling and Testing a. Obtain samples and test concrete for quality control during placement. Sample fresh concrete for testing in accordance with ASTM C172/C172M. Make six test cylinders. b. Test concrete for compressive strength at 7 and 28 days for each design mix and for every 100 cubic yards of concrete. Test two cylinders at 7 days; two cylinders at 28 days; and hold two cylinders in reserve. Conform test specimens to ASTM C31/C31M. Perform SECTION 03 30 53 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 compressive strength testing conforming to ASTM C39/C39M. C. Test slump at the site of discharge for each design mix in accordance with ASTM C143/C143M. Check slump twice during each shift that concrete is produced for each strength of concrete required. d. Test air content for air -entrained concrete in accordance with ASTM C231/C231M. Test concrete using lightweight or extremely porous aggregates in accordance with ASTM C173/C173M. Check air content at least twice during each shift that concrete is placed for each strength of concrete required. e. Determine temperature of concrete at time of placement in accordance with ASTM C1064/C1064M. Check concrete temperature at least twice during each shift that concrete is placed for each strength of concrete required. 3.8.4 Action Required 3.8.4.1 Placing Do not begin placement until the availability of an adequate number of acceptable vibrators, which are in working order and have competent operators, has been verified. Discontinue placing if any lift is inadequately consolidated. 3.8.4.2 Air Content Whenever an air content test result is outside the specification limits, adjust the dosage of the air -entrainment admixture prior to delivery of concrete to forms. 3.8.4.3 Slump Whenever a slump test result is outside the specification limits, adjust the batch weights of water and fine aggregate prior to delivery of concrete to the forms. Make the adjustments so that the water-cementitious material ratio does not exceed that specified in the submitted concrete mixture proportion and the required concrete strength is still met. -- End of Section -- SECTION 03 30 53 Page 9 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS 07/06 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. ASTM INTERNATIONAL (ASTM) ASTM D709 (2017) Standard Specification for Laminated Thermosetting Materials INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) NEMA 250 (2018) Enclosures for Electrical Equipment (1000 Volts Maximum) NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2; TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6; TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10; TIA 17-11; TIA 17-12; TIA 17-13; TIA 17-14; TIA 17-15; TIA 17-16; TIA 17-17 ) National Electrical Code 1.2 RELATED REQUIREMENTS This section applies to all sections of Division 26 and 33, ELECTRICAL and UTILITIES, of this project specification unless specified otherwise in the individual sections. This section has been incorporated into, and thus, does not apply to, and is not referenced in the following sections. Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM Section 26 51 00 INTERIOR LIGHTING 1.3 DEFINITIONS a. Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, shall be as defined in IEEE 100. b. The technical sections referred to herein are those specification sections that describe products, installation procedures, and SECTION 26 00 00.00 20 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 equipment operations and that refer to this section for detailed description of submittal types. C. The technical paragraphs referred to herein are those paragraphs in PART 2 - PRODUCTS and PART 3 - EXECUTION of the technical sections that describe products, systems, installation procedures, equipment, and test methods. 1.4 ELECTRICAL CHARACTERISTICS Electrical characteristics for this project shall be 208/120V volts secondary, three phase, four wire. Final connections to the power distribution system at the existing panel shall be made by the Contractor as directed by the Contracting Officer. 1.5 ADDITIONAL SUBMITTALS INFORMATION Submittals required in other sections that refer to this section must conform to the following additional requirements as applicable. 1.5.1 Shop Drawings (SD-02) Include wiring diagrams and installation details of equipment indicating proposed location, layout and arrangement, control panels, accessories, piping, ductwork, and other items that must be shown to ensure a coordinated installation. Wiring diagrams shall identify circuit terminals and indicate the internal wiring for each item of equipment and the interconnection between each item of equipment. Drawings shall indicate adequate clearance for operation, maintenance, and replacement of operating equipment devices. 1.5.2 Product Data (SD-03) Submittal shall include performance and characteristic curves. 1.6 QUALITY ASSURANCE 1.6.1 Regulatory Requirements In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated. 1.6.2 Standard Products Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items SECTION 26 00 00.00 20 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in the technical section. 1.6.2.1 Alternative Qualifications Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished. 1.6.2.2 Material and Equipment Manufacturing Date Products manufactured more than 3 years prior to date of delivery to site shall not be used, unless specified otherwise. 1.7 WARRANTY The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract. 1.8 POSTED OPERATING INSTRUCTIONS Provide for each system and principal item of equipment as specified in the technical sections for use by operation and maintenance personnel. The operating instructions shall include the following: a. Wiring diagrams, control diagrams, and control sequence for each principal system and item of equipment. b. Start up, proper adjustment, operating, lubrication, and shutdown procedures. C. Safety precautions. d. The procedure in the event of equipment failure. e. Other items of instruction as recommended by the manufacturer of each system or item of equipment. Print or engrave operating instructions and frame under glass or in approved laminated plastic. Post instructions where directed. For operating instructions exposed to the weather, provide weather -resistant materials or weatherproof enclosures. Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling. 1.9 MANUFACTURER'S NAMEPLATE Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable. 1.10 FIELD FABRICATED NAMEPLATES ASTM D709. Provide laminated plastic nameplates for each equipment SECTION 26 00 00.00 20 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 enclosure, relay, switch, and device; as specified in the technical sections or as indicated on the drawings. Each nameplate inscription shall identify the function and, when applicable, the position. Nameplates shall be melamine plastic, 0.125 inch thick, white with black center core. Surface shall be matte finish. Corners shall be square. Accurately align lettering and engrave into the core. Minimum size of nameplates shall be one by 2.5 inches. Lettering shall be a minimum of 0.25 inch high normal block style. 1.11 ELECTRICAL REQUIREMENTS Electrical installations shall conform to IEEE C2, NFPA 70, and requirements specified herein. 1.12 INSTRUCTION TO GOVERNMENT PERSONNEL Where specified in the technical sections, furnish the services of competent instructors to give full instruction to designated Government personnel in the adjustment, operation, and maintenance of the specified systems and equipment, including pertinent safety requirements as required. Instructors shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man -days (8 hours per day) of instruction furnished shall be as specified in the individual section. PART 2 PRODUCTS 2.1 FACTORY APPLIED FINISH Electrical equipment shall have factory -applied painting systems which shall, as a minimum, meet the requirements of NEMA 250 corrosion -resistance test and the additional requirements specified in the technical sections. PART 3 EXECUTION 3.1 FIELD APPLIED PAINTING Paint electrical equipment as required to match finish of adjacent surfaces or to meet the indicated or specified safety criteria. Painting shall be as specified in the section specifying the associated electrical equipment. 3.2 FIELD FABRICATED NAMEPLATE MOUNTING Provide number, location, and letter designation of nameplates as indicated. Fasten nameplates to the device with a minimum of two sheet -metal screws or two rivets. -- End of Section -- SECTION 26 00 00.00 20 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION 26 20 00 INTERIOR DISTRIBUTION SYSTEM 02/14 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. ASTM INTERNATIONAL (ASTM) ASTM B1 (2013) Standard Specification for Hard -Drawn Copper Wire ASTM B8 (2011; R 2017) Standard Specification for Concentric -Lay -Stranded Copper Conductors, Hard, Medium -Hard, or Soft ASTM D709 (2017) Standard Specification for Laminated Thermosetting Materials INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) ANSI C80.1 (2005) American National Standard for Electrical Rigid Steel Conduit (ERSC) ANSI C80.3 (2015) American National Standard for Electrical Metallic Tubing (EMT) NEMA 250 (2018) Enclosures for Electrical Equipment (1000 Volts Maximum) NEMA ICS 1 (2000; R 2015) Standard for Industrial Control and Systems: General Requirements NEMA ICS 2 (2000; R 2005; Errata 2008) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V NEMA ICS 4 (2015) Application Guideline for Terminal Blocks NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures NEMA MG 1 (2016; SUPP 2016) Motors and Generators SECTION 26 20 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 NEMA MG 10 (2017) Energy Management Guide for Selection and Use of Fixed Frequency Medium AC Squirrel -Cage Polyphase Induction Motors NEMA WD 1 (1999; R 2015) Standard for General Color Requirements for Wiring Devices NEMA WD 6 (2016) Wiring Devices Dimensions Specifications NEMA Z535.4 (2011; R 2017) Product Safety Signs and Labels NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2; TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6; TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10; TIA 17-11; TIA 17-12; TIA 17-13; TIA 17-14; TIA 17-15; TIA 17-16; TIA 17-17 ) National Electrical Code NFPA 70E (2018; TIA 18-1; TIA 81-2) Standard for Electrical Safety in the Workplace UNDERWRITERS LABORATORIES (UL) UL 1063 UL 1242 UL 1449 UL 20 UL 44 UL 486A-486B UL 486C UL 489 (2017) UL Standard for Safety Machine -Tool Wires and Cables (2006; Reprint Mar 2014) Standard for Electrical Intermediate Metal Conduit -- Steel (2014; Reprint Jul 2017) UL Standard for Safety Surge Protective Devices (2010; Reprint Feb 2012) General -Use Snap Switches (2018) UL Standard for Safety Thermoset -Insulated Wires and Cables (2018) UL Standard for Safety Wire Connectors (2018) UL Standard for Safety Splicing Wire Connectors (2016) UL Standard for Safety Molded -Case Circuit Breakers, Molded -Case Switches and Circuit -Breaker Enclosures UL 498 (2017; Reprint Dec 2018) UL Standard for Safety Attachment Plugs and Receptacles UL 50 (2015) UL Standard for Safety Enclosures SECTION 26 20 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 for Electrical Equipment, Non -Environmental Considerations UL 506 (2017) UL Standard for Safety Specialty Transformers UL 508 (2018) UL Standard for Safety Industrial Control Equipment UL 510 (2017) UL Standard for Safety Polyvinyl Chloride, Polyethylene and Rubber Insulating Tape UL 514A (2013; Reprint Aug 2017) UL Standard for Safety Metallic Outlet Boxes UL 514B (2012; Reprint Nov 2014) Conduit, Tubing and Cable Fittings UL 514C (2014; Reprint Nov 2018) UL Standard for Safety Nonmetallic Outlet Boxes, Flush -Device Boxes, and Covers UL 6 (2007; Reprint Nov 2014) Electrical Rigid Metal Conduit -Steel UL 67 (2018) UL Standard for Safety Panelboards UL 797 (2007; Reprint Mar 2017) UL Standard for Safety Electrical Metallic Tubing -- Steel UL 83 (2017) UL Standard for Safety Thermoplastic -Insulated Wires and Cables UL 869A (2006) Reference Standard for Service Equipment UL 943 (2016; Reprint Feb 2018) UL Standard for Safety Ground -Fault Circuit -Interrupters UL 984 (1996; Reprint Sep 2005) Hermetic Refrigerant Motor -Compressors 1.2 DEFINITIONS Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, are as defined in IEEE 100. 1.3 SUBMITTALS Submit the following in accordance with Section 01 33 00. SD-02 Shop Drawings Panelboards SD-03 Product Data SECTION 26 20 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 Receptacles Circuit breakers Switches Motor controllers Surge protective devices Include performance and characteristic curves. SD-06 Test Reports 600-volt wiring test Ground -fault receptacle test SD-10 Operation and Maintenance Data Electrical Systems, Data Package 5 Submit operation and maintenance data in accordance with Section 01 78 23, OPERATION AND MAINTENANCE DATA and as specified herein. 1.4 QUALITY ASSURANCE 1.4.1 Regulatory Requirements In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" or "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Provide equipment, materials, installation, and workmanship in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated. 1.4.2 Standard Products Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship and: a. Have been in satisfactory commercial or industrial use for 2 years prior to bid opening including applications of equipment and materials under similar circumstances and of similar size. b. Have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. C. Where two or more items of the same class of equipment are required, provide products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section. 1.4.2.1 Alternative Qualifications Products having less than a 2-year field service record will be acceptable SECTION 26 20 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished. 1.4.2.2 Material and Equipment Manufacturing Date Products manufactured more than 3 years prior to date of delivery to site are not acceptable. 1.5 MAINTENANCE 1.5.1 Electrical Systems Submit operation and maintenance manuals for electrical systems that provide basic data relating to the design, operation, and maintenance of the electrical distribution system for the building. Include the following: a. Schematic diagram of electrical control system (other than HVAC, covered elsewhere). 1.6 WARRANTY Provide equipment items supported by service organizations that are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract. PART 2 PRODUCTS 2.1 MATERIALS AND EQUIPMENT As a minimum, meet requirements of UL, where UL standards are established for those items, and requirements of NFPA 70 for all materials, equipment, and devices. 2.2 CONDUIT AND FITTINGS Conform to the following: 2.2.1 Rigid Metallic Conduit 2.2.1.1 Rigid, Threaded Zinc -Coated Steel Conduit ANSI C80.1, UL 6. 2.2.2 Intermediate Metal Conduit (IMC) UL 1242, zinc -coated steel only. 2.2.3 Electrical, Zinc -Coated Steel Metallic Tubing (EMT) UL 797, ANSI C80.3. 2.2.4 Fittings for Metal Conduit and EMT UL 514B. Ferrous fittings: cadmium- or zinc -coated in accordance with UL 514B. SECTION 26 20 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 2.2.4.1 Fittings for Rigid Metal Conduit and IMC Threaded -type. Split couplings unacceptable. 2.2.4.2 Fittings for EMT Die Cast compression type. 2.3 OUTLET BOXES AND COVERS UL 514A, cadmium- or zinc -coated, if ferrous metal. UL 514C, if nonmetallic. 2.4 CABINETS, JUNCTION BOXES, AND PULL BOXES Volume greater than 100 cubic inches, UL 50, hot -dip, zinc -coated, if sheet steel. 2.5 WIRES AND CABLES Provide wires and cables in accordance applicable requirements of NFPA 70 and UL for type of insulation, jacket, and conductor specified or indicated. Do not use wires and cables manufactured more than 12 months prior to date of delivery to site. 2.5.1 Conductors Provide the following: a. Conductor sizes and capacities shown are based on copper, unless indicated otherwise. b. Conductors No. 8 AWG and larger diameter: stranded. C. Conductors No. 10 AWG and smaller diameter: solid. d. Conductors for remote control, alarm, and signal circuits, classes 1, 2, and 3: stranded unless specifically indicated otherwise. e. All conductors: copper. 2.5.1.1 Minimum Conductor Sizes Provide minimum conductor size in accordance with the following: a. Branch circuits: No. 12 AWG. b. Class 1 remote -control and signal circuits: No. 14 AWG. C. Class 2 low -energy, remote -control and signal circuits: No. 16 AWG. d. Class 3 low -energy, remote -control, alarm and signal circuits: No. 22 AWG. 2.5.2 Color Coding Provide color coding for service, feeder, branch, control, and signaling circuit conductors. SECTION 26 20 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 2.5.2.1 Ground and Neutral Conductors Provide color coding of ground and neutral conductors as follows: a. Grounding conductors: Green. b. Neutral conductors: White. 2.5.2.2 Ungrounded Conductors Provide color coding of ungrounded conductors in different voltage systems as follows: a. 208/120 volt, three-phase (1) Phase A - black (2) Phase B - red (3) Phase C - blue 2.5.3 Insulation Unless specified or indicated otherwise or required by NFPA 70, provide power and lighting wires rated for 600-volts, Type THWN/THHN conforming to UL 83 Type XHHW or RHW conforming to UL 44, except that grounding wire may be type TW conforming to UL 83; remote -control and signal circuits: Type TW or TF, conforming to UL 83. Where lighting fixtures require 90-degree Centigrade (C) conductors, provide only conductors with 90-degree C insulation or better. 2.5.4 Bonding Conductors ASTM B1, solid bare copper wire for sizes No. 8 AWG and smaller diameter; ASTM B8, Class B, stranded bare copper wire for sizes No. 6 AWG and larger diameter. 2.6 SPLICES AND TERMINATION COMPONENTS UL 486A-486B for wire connectors and UL 510 for insulating tapes. Connectors for No. 10 AWG and smaller diameter wires: insulated, pressure -type in accordance with UL 486A-486B or UL 486C (twist -on splicing connector). Provide solderless terminal lugs on stranded conductors. 2.7 DEVICE PLATES Provide the following: a. UL listed, one-piece device plates for outlets to suit the devices installed. b. For metal outlet boxes, plates on unfinished walls: zinc -coated sheet steel or cast metal having round or beveled edges. C. Screws: machine -type with countersunk heads in color to match finish of plate. d. Sectional type device plates are not be permitted. SECTION 26 20 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 e. Plates installed in wet locations: gasketed and UL listed for "wet locations." 2.8 SWITCHES 2.8.1 Toggle Switches NEMA WD 1, UL 20, single pole, totally enclosed with bodies of thermoplastic or thermoset plastic and mounting strap with grounding screw. Include the following: a. Handles: ivory thermoplastic. b. Wiring terminals: screw -type, side -wired or of the solderless pressure type having suitable conductor -release arrangement. C. Contacts: silver -cadmium and contact arm - one-piece copper alloy. d. Switches: rated quiet -type ac only, 120/277 volts, with current rating and number of poles indicated. 2.9 RECEPTACLES Provide the following: a. UL 498, hard use (also designated heavy-duty), grounding -type. b. Ratings and configurations: as indicated. C. Bodies: ivory as per NEMA WD 1. d. Face and body: thermoplastic supported on a metal mounting strap. e. Dimensional requirements: per NEMA WD 6. f. Screw -type, side -wired wiring terminals or of the solderless pressure type having suitable conductor -release arrangement. g. Grounding pole connected to mounting strap. h. The receptacle: containing triple -wipe power contacts and double or triple -wipe ground contacts. 2.9.1 Weatherproof Receptacles Provide receptacles, UL listed for use in "wet locations". Include cast metal box with gasketed, hinged, lockable and weatherproof while -in -use, die-cast metal/aluminum cover plate. 2.9.2 Ground -Fault Circuit Interrupter Receptacles UL 943, duplex type for mounting in standard outlet box. Provide device capable of detecting current leak of 6 milliamperes or greater and tripping per requirements of UL 943 for Class A ground -fault circuit interrupter devices. Provide screw -type, side -wired wiring terminals or pre -wired (pigtail) leads. SECTION 26 20 00 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 2.10 PANELBOARDS Provide panelboards in accordance with the following: a. UL 67 and UL 50 having a short-circuit current rating of 10,000 amperes symmetrical minimum. b. Panelboards for use as service disconnecting means: additionally conform to UL 869A. C. Panelboards: circuit breaker -equipped. d. Designed such that individual breakers can be removed without disturbing adjacent units or without loosening or removing supplemental insulation supplied as means of obtaining clearances as required by UL. e. "Specific breaker placement" is required in panelboards to match the breaker placement indicated in the panelboard schedule on the drawings. f. Use of "Subfeed Breakers" is not acceptable unless specifically indicated otherwise. g. Main breaker: "separately" mounted "above" or "below" branch breakers. h. Where "space only" is indicated, make provisions for future installation of breakers. i. Directories: indicate load served by each circuit in panelboard. j. Directories: indicate source of service to panelboard (e.g., Panel PA served from Panel MDP). k. Provide new directories for existing panels modified by this project as indicated. 1. Type directories and mount in holder behind transparent protective covering. M. Panelboard nameplates: provided in accordance with paragraph FIELD FABRICATED NAMEPLATES. 2.10.1 Enclosure Provide panelboard enclosure in accordance with the following: a. UL 50. b. Cabinets mounted outdoors or flush -mounted: hot -dipped galvanized after fabrication. C. Cabinets: painted in accordance with paragraph PAINTING. d. Outdoor cabinets: NEMA 3R raintight with conduit hubs welded to the cabinet. e. Front edges of cabinets: form -flanged or fitted with structural shapes welded or riveted to the sheet steel, for supporting the SECTION 26 20 00 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 panelboard front. f. All cabinets: fabricated such that no part of any surface on the finished cabinet deviates from a true plane by more than 1/8 inch. g. Holes: provided in the back of indoor surface -mounted cabinets, with outside spacers and inside stiffeners, for mounting the cabinets with a 1/2 inch clear space between the back of the cabinet and the wall surface. h. Flush doors: mounted on hinges that expose only the hinge roll to view when the door is closed. i. Each door: fitted with a combined catch and lock, except that doors over 24 inches long provided with a three-point latch having a knob with a T-handle, and a cylinder lock. j. Keys: two provided with each lock, with all locks keyed alike. k. Finished -head cap screws: provided for mounting the panelboard fronts on the cabinets. 2.10.2 Panelboard Buses Support bus bars on bases independent of circuit breakers. Design main buses and back pans so that breakers may be changed without machining, drilling, or tapping. Provide isolated neutral bus in each panel for connection of circuit neutral conductors. Provide separate ground bus identified as equipment grounding bus per UL 67 for connecting grounding conductors; bond to steel cabinet. 2.10.3 Circuit Breakers UL 489, thermal magnetic -type having a minimum short-circuit current rating equal to the short-circuit current rating of the panelboard in which the circuit breaker will be mounted. Breaker terminals: UL listed as suitable for type of conductor provided. Series rated circuit breakers and plug-in circuit breakers are unacceptable. 2.10.3.1 Multipole Breakers Provide common trip -type with single operating handle. Design breaker such that overload in one pole automatically causes all poles to open. Maintain phase sequence throughout each panel so that any three adjacent breaker poles are connected to Phases A, B, and C, respectively. 2.11 MOTORS Provide motors in accordance with the following: a. NEMA MG 1. b. Hermetic -type sealed motor compressors: Also comply with UL 984. C. Provide the size in terms of HP, or kVA, or full -load current, or a combination of these characteristics, and other characteristics, of each motor as indicated or specified. d. Determine specific motor characteristics to ensure provision of SECTION 26 20 00 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 correctly sized starters and overload heaters. e. Rate motors for operation on 208-volt, 3-phase circuits with a terminal voltage rating of 200 volts. f. Use motors designed to operate at full capacity with voltage variation of plus or minus 10 percent of motor voltage rating. g. Unless otherwise indicated, use continuous duty type motors if rated 1 HP and above. h. Where fuse protection is specifically recommended by the equipment manufacturer, provide fused switches in lieu of non -fused switches indicated. 2.11.1 Premium Efficiency Polyphase Motors Select polyphase motors based on high efficiency characteristics relative to typical characteristics and applications as listed in NEMA MG 10. In addition, continuous rated, polyphase squirrel -cage medium induction motors must meet the requirements for premium efficiency electric motors in accordance with NEMA MG 1, including the NEMA full load efficiency ratings. In exception, for motor -driven equipment with a minimum seasonal or overall efficiency rating, such as a SEER rating, provide equipment with motor to meet the overall system rating indicated. 2.11.2 Motor Sizes Provide size for duty to be performed, not exceeding the full -load nameplate current rating when driven equipment is operated at specified capacity under most severe conditions likely to be encountered. When motor size provided differs from size indicated or specified, make adjustments to wiring, disconnect devices, and branch circuit protection to accommodate equipment actually provided. Provide controllers for motors rated 1-hp and above with electronic phase -voltage monitors designed to protect motors from phase -loss, undervoltage, and overvoltage. Provide protection for motors from immediate restart by a time adjustable restart relay. 2.11.3 Wiring and Conduit Provide internal wiring for components of packaged equipment as an integral part of the equipment. Provide power wiring and conduit for field -installed equipment as specified herein. Power wiring and conduit: conform to the requirements specified herein. Control wiring: provided under, and conform to, the requirements of the section specifying the associated equipment. 2.12 MOTOR CONTROLLERS Provide motor controllers in accordance with the following: a. UL 508, NEMA ICS 1, and NEMA ICS 2. b. Provide controllers with thermal overload protection in each phase, and one spare normally open auxiliary contact, and one spare normally closed auxiliary contact. C. Provide controllers for motors rated 1-hp and above with electronic SECTION 26 20 00 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 phase -voltage monitors designed to protect motors from phase -loss, undervoltage, and overvoltage. d. Provide protection for motors from immediate restart by a time adjustable restart relay. e. When used with pressure, float, or similar automatic -type or maintained -contact switch, provide a hand/off/automatic selector switch with the controller. f. Connections to selector switch: wired such that only normal automatic regulatory control devices are bypassed when switch is in "hand" position. g. Safety control devices, such as low and high pressure cutouts, high temperature cutouts, and motor overload protective devices: connected in motor control circuit in "hand" and "automatic" positions. h. Control circuit connections to hand/off/automatic selector switch or to more than one automatic regulatory control device: made in accordance with indicated or manufacturer's approved wiring diagram. i. Provide a disconnecting means, capable of being locked in the open position, for the motor that is located in sight from the motor location and the driven machinery location. As an alternative, provide a motor controller disconnect, capable of being locked in the open position, to serve as the disconnecting means for the motor if it is in sight from the motor location and the driven machinery location. j. Overload protective devices: provide adequate protection to motor windings; be thermal inverse -time -limit type; and include manual reset -type pushbutton on outside of motor controller case. k. Cover of combination motor controller and manual switch or circuit breaker: interlocked with operating handle of switch or circuit breaker so that cover cannot be opened unless handle of switch or circuit breaker is in "off" position. 1. Provide controllers in hazardous locations with classifications as indicated. 2.12.1 Control Wiring Provide control wiring in accordance with the following: a. All control wire: stranded tinned copper switchboard wire with 600-volt flame-retardant insulation Type SIS meeting UL 44, or Type MTW meeting UL 1063, and passing the VW-1 flame tests included in those standards. b. Hinge wire: Class K stranding. C. Current transformer secondary leads: not smaller than No. 10 AWG. d. Control wire minimum size: No. 14 AWG. e. Power wiring for 480-volt circuits and below: the same type as control wiring with No. 12 AWG minimum size. SECTION 26 20 00 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 f. Provide wiring and terminal arrangement on the terminal blocks to permit the individual conductors of each external cable to be terminated on adjacent terminal points. 2.12.2 Control Circuit Terminal Blocks Provide control circuit terminal blocks in accordance with the following: a. NEMA ICS 4. b. Control circuit terminal blocks for control wiring: molded or fabricated type with barriers, rated not less than 600 volts. C. Provide terminals with removable binding, fillister or washer head screw type, or of the stud type with contact and locking nuts. d. Terminals: not less than No. 10 in size with sufficient length and space for connecting at least two indented terminals for 10 AWG conductors to each terminal. e. Terminal arrangement: subject to the approval of the Contracting Officer with not less than four (4) spare terminals or 10 percent, whichever is greater, provided on each block or group of blocks. f. Modular, pull apart, terminal blocks are acceptable provided they are of the channel or rail -mounted type. g. Submit data showing that any proposed alternate will accommodate the specified number of wires, are of adequate current -carrying capacity, and are constructed to assure positive contact between current -carrying parts. 2.12.2.1 Types of Terminal Blocks a. Short -Circuiting Type: Short-circuiting type terminal blocks: furnished for all current transformer secondary leads with provision for shorting together all leads from each current transformer without first opening any circuit. Terminal blocks: comply with the requirements of paragraph CONTROL CIRCUIT TERMINAL BLOCKS above. b. Load Type: Load terminal blocks rated not less than 600 volts and of adequate capacity: provided for the conductors for NEMA Size 3 and smaller motor controllers and for other power circuits, except those for feeder tap units. Provide terminals of either the stud type with contact nuts and locking nuts or of the removable screw type, having length and space for at least two indented terminals of the size required on the conductors to be terminated. For conductors rated more than 50 amperes, provide screws with hexagonal heads. Conducting parts between connected terminals must have adequate contact surface and cross-section to operate without overheating. Provide each connected terminal with the circuit designation or wire number placed on or near the terminal in permanent contrasting color. 2.12.3 Control Circuits Control circuits: maximum voltage of 120 volts derived from control transformer in same enclosure. Transformers: conform to UL 506, as applicable. Transformers, other than transformers in bridge circuits: provide primaries wound for voltage available and secondaries wound for SECTION 26 20 00 Page 13 Replace Pump Station 7022, OLF Atlantic WO6895127 correct control circuit voltage. Size transformers so that 80 percent of rated capacity equals connected load. Provide disconnect switch on primary side. Provide one fused secondary lead with the other lead grounded. 2.12.4 Enclosures for Motor Controllers NEMA ICS 6. 2.13 MANUFACTURER'S NAMEPLATE Provide on each item of equipment a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable. 2.14 FIELD FABRICATED NAMEPLATES Provide field fabricated nameplates in accordance with the following: a. ASTM D709. b. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified or as indicated on the drawings. C. Each nameplate inscription: identify the function and, when applicable, the position. d. Nameplates: melamine plastic, 0.125 inch thick, white with black center core. e. Surface: matte finish. Corners: square. Accurately align lettering and engrave into the core. f. Minimum size of nameplates: one by 2.5 inches. g. Lettering size and style: a minimum of 0.25 inch high normal block style. 2.15 WARNING SIGNS Provide warning signs for flash protection in accordance with NFPA 70E and NEMA Z535.4 for switchboards, panelboards, industrial control panels, and motor control centers that are in other than dwelling occupancies and are likely to require examination, adjustment, servicing, or maintenance while energized. Provide field installed signs to warn qualified persons of potential electric arc flash hazards when warning signs are not provided by the manufacturer. Provide marking that is clearly visible to qualified persons before examination, adjustment, servicing, or maintenance of the equipment. 2.16 SURGE PROTECTIVE DEVICES Provide parallel type surge protective devices (SPD) which comply with UL 1449 at the service entrance, panelboards. Provide surge protectors in a NEMA 3R enclosure per NEMA ICS 6. Use Type 1 or Type 2 SPD and connect on the load side of a dedicated circuit breaker. SECTION 26 20 00 Page 14 Replace Pump Station 7022, OLF Atlantic WO6895127 Provide the following modes of protection: FOR SINGLE PHASE AND THREE PHASE WYE CONNECTED SYSTEMS - Phase to phase ( L-L ) Each phase to neutral ( L-N ) Neutral to ground ( N-G ) Phase to ground ( L-G ) SPDs at the service entrance: provide with a minimum surge current rating of 80,000 amperes for L-L mode minimum and 40,000 amperes for other modes (L-N, L-G, and N-G). Provide SPDs. Maximum L-N, L-G, and N-G Voltage Protection Rating: 700V for 208Y/120V, three phase system Maximum L-L Voltage Protection Rating: 1,200V for 208Y/120V, three phase system The minimum MCOV (Maximum Continuous Operating Voltage) rating for L-N and L-G modes of operation: 120% of nominal voltage for 240 volts and below; 115% of nominal voltage above 240 volts to 480 volts. 2.17 FACTORY APPLIED FINISH Provide factory -applied finish on electrical equipment in accordance with the following: a. NEMA 250 corrosion -resistance test and the additional requirements as specified herein. b. Interior and exterior steel surfaces of equipment enclosures: thoroughly cleaned followed by a rust -inhibitive phosphatizing or equivalent treatment prior to painting. C. Exterior surfaces: free from holes, seams, dents, weld marks, loose scale or other imperfections. d. Interior surfaces: receive not less than one coat of corrosion -resisting paint in accordance with the manufacturer's standard practice. e. Exterior surfaces: primed, filled where necessary, and given not less than two coats baked enamel with semigloss finish. f. Equipment located indoors: ANSI Light Gray, and equipment located outdoors: ANSI Light Gray. g. Provide manufacturer's coatings for touch-up work and as specified in paragraph FIELD APPLIED PAINTING. PART 3 EXECUTION 3.1 INSTALLATION Electrical installations, including weatherproof and hazardous locations SECTION 26 20 00 Page 15 Replace Pump Station 7022, OLF Atlantic WO6895127 and ducts, plenums and other air -handling spaces: conform to requirements of NFPA 70 and IEEE C2 and to requirements specified herein. 3.1.1 Underground Service Underground service conductors and associated conduit: continuous from service entrance equipment to outdoor power system connection. 3.1.2 Service Entrance Identification Service entrance disconnect devices, switches, and enclosures: labeled and identified as such. 3.1.2.1 Labels Wherever work results in service entrance disconnect devices in more than one enclosure, as permitted by NFPA 70, label each enclosure, new and existing, as one of several enclosures containing service entrance disconnect devices. Label, at minimum: indicate number of service disconnect devices housed by enclosure and indicate total number of enclosures that contain service disconnect devices. Provide laminated plastic labels conforming to paragraph FIELD FABRICATED NAMEPLATES. Use lettering of at least 0.25 inch in height, and engrave on black -on -white matte finish. Service entrance disconnect devices in more than one enclosure: provided only as permitted by NFPA 70. 3.1.3 Wiring Methods Provide insulated conductors installed in rigid steel conduit, IMC, rigid nonmetallic conduit, or EMT, except where specifically indicated or specified otherwise or required by NFPA 70 to be installed otherwise. Grounding conductor: separate from electrical system neutral conductor. Provide insulated green equipment grounding conductor for circuit(s) installed in conduit and raceways. Minimum conduit size: 1/2 inch in diameter for low voltage lighting and power circuits. 3.1.3.1 Pull Wire Install pull wires in empty conduits. Pull wire: plastic having minimum 200-pound force tensile strength. Leave minimum 36 inches of slack at each end of pull wire. 3.1.4 Conduit Installation Unless indicated otherwise, conceal conduit under floor slabs and within finished walls, ceilings, and floors. Keep conduit minimum 6 inches away from parallel runs of flues and steam or hot water pipes. Install conduit parallel with or at right angles to ceilings, walls, and structural members where located above accessible ceilings and where conduit will be visible after completion of project. 3.1.4.1 Restrictions Applicable to Aluminum Conduit a. Do not install underground or encase in concrete or masonry. b. Do not use brass or bronze fittings. C. Do not use when the enclosed conductors must be shielded from the effects of High -altitude Electromagnetic Pulse (HEMP). SECTION 26 20 00 Page 16 Replace Pump Station 7022, OLF Atlantic WO6895127 3.1.4.2 Restrictions Applicable to EMT a. Do not install underground. b. Do not encase in concrete, mortar, grout, or other cementitious materials. C. Do not use in areas subject to severe physical damage including but not limited to equipment rooms where moving or replacing equipment could physically damage the EMT. d. Do not use in hazardous areas. e. Do not use outdoors. f. Do not use in fire pump rooms. g. Do not use when the enclosed conductors must be shielded from the effects of High -altitude Electromagnetic Pulse (HEMP). 3.1.4.3 Underground Conduit PVC, Type EPC-40. 3.1.4.4 Conduit Installed Under Floor Slabs Conduit run under floor slab: located a minimum of 12 inches below the vapor barrier. Seal around conduits at penetrations thru vapor barrier. 3.1.4.5 Conduit Through Floor Slabs Where conduits rise through floor slabs, do not allow curved portion of bends to be visible above finished slab. 3.1.4.6 Conduit Support Support conduit by pipe straps, wall brackets, or threaded rod conduit hangers, and by machine screws, welded threaded studs, or spring -tension clamps on steel work. Threaded C-clamps may be used on rigid steel conduit only. Do not weld conduits or pipe straps to steel structures. Do not exceed one-fourth proof test load for load applied to fasteners. Do not cut main reinforcing bars for any holes cut to depth of more than 1 1/2 inches in reinforced concrete beams or to depth of more than 3/4 inch in concrete joints. Fill unused holes. In partitions of light steel construction, use sheet metal screws. In suspended -ceiling construction, run conduit above ceiling. For conduits greater than 2 1/2 inches inside diameter, provide supports to resist forces of 0.5 times the equipment weight in any direction and 1.5 times the equipment weight in the downward direction. 3.1.4.7 Directional Changes in Conduit Runs Make changes in direction of runs with symmetrical bends or cast -metal fittings. Make field -made bends and offsets with hickey or conduit -bending machine. Do not install crushed or deformed conduits. Avoid trapped conduits. Prevent plaster, dirt, or trash from lodging in conduits, boxes, fittings, and equipment during construction. Free clogged conduits of obstructions. SECTION 26 20 00 Page 17 Replace Pump Station 7022, OLF Atlantic WO6895127 3.1.4.8 Locknuts and Bushings Fasten conduits to sheet metal boxes and cabinets with two locknuts where required by NFPA 70, where insulated bushings are used, and where bushings cannot be brought into firm contact with the box; otherwise, use at least minimum single locknut and bushing. Provide locknuts with sharp edges for digging into wall of metal enclosures. Install bushings on ends of conduits, and provide insulating type where required by NFPA 70. 3.1.5 Boxes, Outlets, and Supports Provide boxes in wiring and raceway systems wherever required for pulling of wires, making connections, and mounting of devices or fixtures. Boxes for metallic raceways: cast -metal, hub -type when located in wet locations, when surface mounted on outside of exterior surfaces, and when specifically indicated. Boxes in other locations: sheet steel. Provide each box with volume required by NFPA 70 for number of conductors enclosed in box. Boxes for mounting lighting fixtures: minimum 4 inches square, or octagonal, except that smaller boxes may be installed as required by fixture configurations, as approved. Fasten boxes and supports with toggle bolts on hollow masonry units, and with machine screws or welded studs on steel. Support sheet metal boxes directly from building structure. When penetrating reinforced concrete members, avoid cutting reinforcing steel. 3.1.5.1 Boxes Boxes for use with raceway systems: minimum 1 1/2 inches deep, except where shallower boxes required by structural conditions are approved. Boxes for other than lighting fixture outlets: minimum 4 inches square, except that 4 by 2 inch boxes may be used where only one raceway enters outlet. 3.1.5.2 Pull Boxes Construct of at least minimum size required by NFPA 70 of code -gauge aluminum or galvanized sheet steel, except where cast -metal boxes are required in locations specified herein. Provide boxes with screw -fastened covers. Where several feeders pass through common pull box, tag feeders to indicate clearly electrical characteristics, circuit number, and panel designation. 3.1.6 Mounting Heights Mount panelboards, so height of operating handle at its highest position is maximum 78 inches above floor. Mount lighting switches 48 inches above finished floor. Mount other devices as indicated. Measure mounting heights of wiring devices and outlets to center of device or outlet. 3.1.7 Conductor Identification Provide conductor identification within each enclosure where tap, splice, or termination is made. For conductors No. 6 AWG and smaller diameter, provide color coding by factory -applied, color -impregnated insulation. For conductors No. 4 AWG and larger diameter, provide color coding by plastic -coated, self -sticking markers; colored nylon cable ties and plates; or heat shrink -type sleeves. SECTION 26 20 00 Page 18 Replace Pump Station 7022, OLF Atlantic WO6895127 3.1.8 Splices Make splices in accessible locations. Make splices in conductors No. 10 AWG and smaller diameter with insulated, pressure -type connector. Make splices in conductors No. 8 AWG and larger diameter with solderless connector, and cover with insulation material equivalent to conductor insulation. 3.1.9 Covers and Device Plates Provide gasket for plates installed in wet locations. 3.1.10 Grounding and Bonding Provide in accordance with NFPA 70. Ground exposed, non -current -carrying metallic parts of electrical equipment, metallic raceway systems, grounding conductor in metallic and nonmetallic raceways, telecommunications system grounds, and neutral conductor of wiring systems. 3.1.11 Equipment Connections Provide power wiring for the connection of motors and control equipment under this section of the specification. Except as otherwise specifically noted or specified, automatic control wiring, control devices, and protective devices within the control circuitry are not included in this section of the specifications and are provided under the section specifying the associated equipment. 3.1.12 Repair of Existing Work Perform repair of existing work, demolition, and modification of existing electrical distribution systems as follows: 3.1.12.1 Workmanship Lay out work in advance. Exercise care where cutting, channeling, chasing, or drilling of floors, walls, partitions, ceilings, or other surfaces is necessary for proper installation, support, or anchorage of conduit, raceways, or other electrical work. Repair damage to buildings, piping, and equipment using skilled craftsmen of trades involved. 3.1.12.2 Existing Concealed Wiring to be Removed Disconnect existing concealed wiring to be removed from its source. Remove conductors; cut conduit flush with floor, underside of floor, and through walls; and seal openings. 3.1.12.3 Removal of Existing Electrical Distribution System Removal of existing electrical distribution system equipment includes equipment's associated wiring, including conductors, cables, exposed conduit, surface metal raceways, boxes, and fittings, back to equipment's power source as indicated. 3.1.13 Surge Protective Devices Connect the surge protective devices in parallel to the power source, keeping the conductors as short and straight as practically possible. Maximum allowed lead length is 3 feet. SECTION 26 20 00 Page 19 Replace Pump Station 7022, OLF Atlantic WO6895127 3.2 FIELD FABRICATED NAMEPLATE MOUNTING Provide number, location, and letter designation of nameplates as indicated. Fasten nameplates to the device with a minimum of two sheet -metal screws or two rivets. 3.3 FIELD APPLIED PAINTING Paint electrical equipment as required to match finish of adjacent surfaces or to meet the indicated or specified safety criteria. Where field painting of enclosures for panelboards, load centers or the like is specified to match adjacent surfaces, to correct damage to the manufacturer's factory applied coatings, or to meet the indicated or specified safety criteria, provide manufacturer's recommended coatings and apply in accordance to manufacturer's instructions. 3.4 FIELD QUALITY CONTROL Furnish test equipment and personnel and submit written copies of test results. Give Contracting Officer 5 working days notice prior to each test. 3.4.1 Devices Subject to Manual Operation Operate each device subject to manual operation at least five times, demonstrating satisfactory operation each time. 3.4.2 600-Volt Wiring Test Test wiring rated 600 volt and less to verify that no short circuits or accidental grounds exist. Perform insulation resistance tests on wiring No. 6 AWG and larger diameter using instrument which applies voltage of approximately 500 volts to provide direct reading of resistance. Minimum resistance: 250,000 ohms. 3.4.3 Ground -Fault Receptacle Test Test ground -fault receptacles with a "load" (such as a plug in light) to verify that the "line" and "load" leads are not reversed. -- End of Section -- SECTION 26 20 00 Page 20 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 26 51 00 INTERIOR LIGHTING 05/16 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE) ASHRAE 189.1 (2014) Standard for the Design of High -Performance Green Buildings Except Low -Rise Residential Buildings ASHRAE 90.1 - IP (2013) Energy Standard for Buildings Except Low -Rise Residential Buildings ILLUMINATING ENGINEERING SOCIETY (IES) IES HB-10 (2011; Errata 2015) IES Lighting Handbook IES LM-79 (2008) Electrical and Photometric Measurements of Solid -State Lighting Products IES LM-80 (2015) Measuring Lumen Maintenance of LED Light Sources IES RP-16 (2010; Addendum A 2008; Addenda B 2009; Addendum C 2016) Nomenclature and Definitions for Illuminating Engineering IES TM-21 (2011; Addendum B 2015) Projecting Long Term Lumen Maintenance of LED Light Sources INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) NEMA 250 (2018) Enclosures for Electrical Equipment (1000 Volts Maximum) NEMA ANSLG C78.377 (2017) Electric Lamps— Specifications for the Chromaticity of Solid State Lighting Products SECTION 26 51 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 NEMA C82.77 (2002) Harmonic Emission Limits - Related Power Quality Requirements for Lighting Equipment NEMA SSL 1 (2010) Electronic Drivers for Led Devices, Arrays, or Systems NEMA SSL 3 (2011) High -Power White LED Binning for General Illumination NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2; TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6; TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10; TIA 17-11; TIA 17-12; TIA 17-13; TIA 17-14; TIA 17-15; TIA 17-16; TIA 17-17 ) National Electrical Code U.S. DEPARTMENT OF DEFENSE (DOD) DOD 8500.01 (2014) Cybersecurity DOD 8510.01 (2014; Change 1-2016; Change 2-2017) Risk Management Framework (RMF) for DoD Information Technology (IT) UNDERWRITERS LABORATORIES (UL) UL 1598 UL 8750 1.2 RELATED REQUIREMENTS (2008; Reprint Oct 2012) Luminaires (2015; Reprint Aug 2018) UL Standard for Safety Light Emitting Diode (LED) Equipment for Use in Lighting Products Materials not considered to be luminaires or luminaire accessories are specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. 1.3 DEFINITIONS a. Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, must be as defined in IEEE 100 and IES RP-16. b. For LED luminaire light sources, "Useful Life" is the operating hours before reaching 70 percent of the initial rated lumen output (L70) with no catastrophic failures under normal operating conditions. This is also know as 70 percent "Rated Lumen Maintenance Life" as defined in IES LM-80. C. For LED luminaires, "Luminaire Efficacy" (LE) is the appropriate measure of energy efficiency, measured in lumens/watt. This is gathered from LM-79 data for the luminaire, in which absolute photometry is used to measure the lumen output of the luminaire as one entity, not the source separately and then the source and housing together. SECTION 26 51 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 d. Total harmonic distortion (THD) is the root mean square (RMS) of all the harmonic components divided by the total fundamental current. 1.4 SUBMITTALS Data, drawings, and reports must employ the terminology, classifications and methods prescribed by the IES HB-10 as applicable, for the lighting system specified. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-02 Shop Drawings Luminaire Drawings SD-03 Product Data Luminaires Light Sources Drivers, Ballasts and Generators LED Luminaire Warranty Luminaire Design Data SD-07 Certificates Luminaire Useful Life Certificate 1.5 QUALITY CONTROL 1.5.1 Luminaire Drawings Include dimensions, accessories, and installation and construction details. Photometric data, including zonal lumen data, average and minimum ratio, aiming diagram, and computerized candlepower distribution data must accompany shop drawings. 1.5.2 Luminaire Design Data a. Provide safety certification and file number for the luminaire family that must be listed, labeled, or identified per the NFPA 70 (NEC). Applicable testing bodies are determined by the US Occupational Safety Health Administration (OSHA) as Nationally Recognized Testing Laboratories (NRTL) and include: CSA (Canadian Standards Association), ETL (Edison Testing Laboratory), and UL (Underwriters Laboratories). b. Provide long term lumen maintenance projections for each LED luminaire in accordance with IES TM-21. Data used for projections must be obtained from testing in accordance with IES LM-80. 1.5.3 Regulatory Requirements In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar SECTION 26 51 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship must be in accordance with the mandatory and advisory provisions of NFPA 70, unless more stringent requirements are specified or indicated. 1.5.4 Standard Products Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products must have been in satisfactory commercial or industrial use for two years prior to bid opening. The two-year period must include applications of equipment and materials under similar circumstances and of similar size. The product must have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the two-year period. Where two or more items of the same class of equipment are required, these items must be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section. 1.5.4.1 Alternative Qualifications Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished. 1.5.4.2 Material and Equipment Manufacturing Date Products manufactured more than six months prior to date of delivery to site must not be used, unless specified otherwise. 1.6 WARRANTY Support all equipment items by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract. 1.6.1 LED Luminaire Warranty a. Provide a written 5 year on -site replacement warranty for material, fixture finish, and workmanship. On -site replacement includes transportation, removal, and installation of new products. (1) Include finish warranty to include failure and substantial deterioration such as blistering, cracking, peeling, chalking, or fading. (2) Material warranty must include: (a) All drivers. (b) Replacement when more than 10 percent of LED sources in any lightbar or subassembly(s) are defective or non -starting. b. Warranty period must begin on date of beneficial occupancy. Provide the Contracting Officer with signed warranty certificates prior to final payment. SECTION 26 51 00 Page 4 Replace Pump Station 7022, OLF Atlantic W06895127 1.6.1.1 Provide Luminaire Useful Life Certificate Submit certification from the manufacturer indicating the expected useful life of the luminaires provided. The useful life must be directly correlated from the IES LM-80 test data using procedures outlined in IES TM-21. Thermal properties of the specific luminaire and local ambient operating temperature and conditions must be taken into consideration. PART 2 PRODUCTS 2.1 PRODUCT COORDINATION Products and materials not considered to be luminaires, luminaire controls, or associated equipment are specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. 2.2 LUMINAIRES UL 1598, NEMA C82.77, and UL 8750. Provide luminaires as indicated in luminaire schedule and NL plates or details on project plans. Provide luminaires complete with light sources of quantity, type, and wattage indicated. Provide all luminaires of the same type by the same manufacturer. Luminaires must be specifically designed for use with the driver, ballast or generator and light source provided. 2.2.1 LED Luminaires Provide luminaires complete with power supplies (drivers) and light sources. Provide design information including lumen output and design life in luminaire schedule on project plans for LED luminaires. LED luminaires must meet the minimum requirements in the following table: LUMINAIRE TYPE MINIMUM LUMINAIRE MINIMUM COLOR RENDERING INDEX EFFICACY (LE) (CRI) LED Linear Ambient 80 LPW 80 LED luminaires must also meet the following minimum requirements: a. Luminaires must have a minimum 5 year manufacturer's warranty. b. Luminaires must have a minimum L70 lumen maintenance value of 50,000 hours as calculated by IES TM-21, with data obtained per IES LM-80 requirements. C. Luminaire drive current value must be identical to that provided by test data for luminaire in question. d. Luminaires must be tested to IES LM-79 and IES LM-80 standards, with the results provided as required in the Submittals paragraph of this specification. e. Luminaires must be listed with the Designlights Consortium 'Qualified Products List' when falling into category of "General Application" luminaires, i.e. Interior Directional, Display Case, Troffer, Linear Ambient, or Low/High Bay. Requirements are shown in the Designlights Consortium "Technical Requirements Table" at SECTION 26 51 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 https://data.energystar.gov/dataset/EPA-Recognized-Laboratories-For- Lighting-Products/jgwf-7grr. f. Provide Department of Energy 'Lighting Facts' label for each luminaire. 2.3 DRIVERS, BALLASTS and GENERATORS 2.3.1 LED Drivers NEMA SSL 1, UL 8750. LED drivers must be electronic, UL Class 1, constant -current type and comply with the following requirements: a. Output power (watts)and luminous flux (lumens) as shown in luminaire schedule for each luminaire type to meet minimum luminaire efficacy (LE) value provided. b. Power Factor (PF) greater than or equal to 0.9 over the full dimming range when provided. C. Current draw Total Harmonic Distortion (THD) of less than 20 percent. d. Class A sound rating. e. Operable at input voltage of 120-277 volts at 60 hertz. f. Minimum 5 year manufacturer's warranty. g. RoHS compliant. h. Integral thermal protection that reduces or eliminates the output power if case temperature exceeds a value detrimental to the driver. i. UL listed for dry or damp locations typical of interior installations. j. Non -dimmable. 2.4 LIGHT SOURCES NEMA ANSLG C78.377, NEMA SSL 3. Provide type and wattage as indicated in luminaire schedule on project plans. 2.4.1 LED Light Sources a. Correlated Color Temperature (CCT) of 3500 degrees K. b. Minimum Color Rendering Index (CRI) R9 value of 80. C. High power, white light output utilizing phosphor conversion (PC) process. d. RoHS compliant. e. Provide light source color consistency by utilizing a binning tolerance within a 4 step McAdam ellipse. 2.5 LIGHTING CONTROLS ASHRAE 90.1 - IP ASHRAE 189.1. Provide network certification for all networked lighting control systems and devices per requirements of SECTION 26 51 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 DOD 8500.01 and DOD 8510.01. 2.5.1 Toggle Switches Provide line -voltage toggle switches as specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. 2.6 EQUIPMENT IDENTIFICATION 2.6.1 Manufacturer's Nameplate Each item of equipment must have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable. 2.6.2 Labels Provide labeled luminaires in accordance with UL 1598 requirements. All luminaires must be clearly marked for operation of specific light sources and drivers. Note the following light source characteristics in the format "Use Only ": All markings related to light source type must be clear and located to be readily visible to service personnel, but unseen from normal viewing angles when light sources are in place. Ballasts, generators or drivers must have clear markings indicating multi -level outputs and indicate proper terminals for the various outputs. 2.7 FACTORY APPLIED FINISH Provide all luminaires and lighting equipment with factory -applied painting system that as a minimum, meets requirements of NEMA 250 corrosion -resistance test. PART 3 EXECUTION 3.1 INSTALLATION Electrical installations must conform to IEEE C2, NFPA 70, and to the requirements specified herein. Install luminaires and lighting controls to meet the requirements of ASHRAE 90.1 - IP and ASHRAE 189.1. To encourage consistency and uniformity, install luminaires of the same manufacture and model number when residing in the same facility or building. 3.1.1 Luminaires Set luminaires plumb, square, and level with ceiling and structures, in alignment with adjacent luminaires and secure in accordance with manufacturers' directions and approved drawings. Installation must meet requirements of NFPA 70. Mounting heights specified or indicated must be to the bottom of the luminaire for ceiling -mounted luminaires and to center of luminaire for wall -mounted luminaires. Obtain approval of the exact mounting height on the job before commencing installation and, where applicable, after coordinating with the type, style, and pattern of the ceiling being installed. SECTION 26 51 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 3.1.2 Ballasts, Generators and Power Supplies Provide drivers integral to luminaire as constructed by the manufacturer. -- End of Section -- SECTION 26 51 00 Page 8 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 31 23 00.00 20 EXCAVATION AND FILL 02/11 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. AMERICAN WATER WORKS ASSOCIATION (AWWA) AWWA C600 (2017) Installation of Ductile -Iron Mains and Their Appurtenances ASTM INTERNATIONAL (ASTM) ASTM C136/C136M (2014) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates ASTM D1140 (2017) Standard Test Methods for Determining the Amount of Material Finer than 75-p m (No. 200) Sieve in Soils by Washing ASTM D1556/D1556M (2015; E 2016) Standard Test Method for Density and Unit Weight of Soil in Place by Sand -Cone Method ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3) ASTM D2216 (2010) Laboratory Determination of Water (Moisture) Content of Soil and Rock by Mass ASTM D2321 (2018) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity -Flow Applications ASTM D2487 (2017) Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System) ASTM D3786/D3786M (2013) Hydraulic Bursting Strength of Textile Fabrics -Diaphragm Bursting Strength Tester Method ASTM D4318 (2017; E 2018) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils ASTM D4533/D4533M (2015) Standard Test Method for Trapezoid SECTION 31 23 00.00 20 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 Tearing Strength of Geotextiles ASTM D4632/D4632M (2015a) Grab Breaking Load and Elongation of Geotextiles ASTM D4759 (2011) Determining the Specification Conformance of Geosynthetics ASTM D4833/D4833M (2007; E 2013; R 2013) Index Puncture Resistance of Geotextiles, Geomembranes, and Related Products ASTM D6938 (2017a) Standard Test Method for In -Place Density and Water Content of Soil and Soil -Aggregate by Nuclear Methods (Shallow Depth) ASTM D698 (2012; E 2014; E 2015) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft. (600 kN-m/cu. m.)) 1.2 DEFINITIONS 1.2.1 Degree of Compaction Degree of compaction is expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D1557, for general soil types, abbreviated as percent laboratory maximum density. 1.2.2 Hard Materials Weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" but which usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal. 1.2.3 Rock Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding 1/2 cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production. 1.3 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Dewatering work plan Submit 15 days prior to starting work. SECTION 31 23 00.00 20 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 SD-06 Test Reports Borrow Site Testing Fill and backfill test Select material test Density tests Moisture Content Tests Copies of all laboratory and field test reports within 24 hours of the completion of the test. 1.4 DELIVERY, STORAGE, AND HANDLING Perform in a manner to prevent contamination or segregation of materials. 1.5 CRITERIA FOR BIDDING Base bids on the following criteria: a. Surface elevations are as indicated. b. Pipes or other artificial obstructions, except those indicated, will not be encountered. C. Ground water elevations indicated by the boring log were those existing at the time subsurface investigations were made and do not necessarily represent ground water elevation at the time of construction. d. Material character is indicated by the boring logs.e. Hard materials will not be encountered. f. Borrow material in the quantities required is not available on Government property. g. Blasting will not be permitted. Remove material in an approved manner. 1.6 REQUIREMENTS FOR OFF SITE SOIL Do not furnish or transport soils onto MCAS Cherry Point or outlying fields when such act would violate the Comprehensive Environmental Response Compensation and Liability Act (CERCLA) or the General Statutes of North Carolina. The Contractor shall provide documentation certifying that all soil furnished under the contract contains no petroleum or hazardous or toxic materials as stated in DoD Instruction 4715.6, which implements 10 U.S.C. 2692. This documentation shall include the Soil Authorization Form (SAF) showing the volume of soil needed, analytical test data to support the environmental condition of the soil, and a copy of the State -issued "mining permit" for the borrow pit source. The MCAS Cherry Point Environmental Affairs Department (EAD) will review these documents before off site soil is considered approved for use. The following methods shall be used to determine if soil meets the SECTION 31 23 00.00 20 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 requirements for off site soil (RFOSS). If the total amount of soil to be brought onto MCAS Cherry Point for a single contract is less than 200 cubic yards, the Contractor shall certify the soil meets the RFOSS by inspecting for "apparent contamination" as determined by visual or other indications of contamination including abnormal or unnatural color, chemical or petroleum odors, or saturation with a chemical or petroleum. If the soil shows no apparent contamination, the Contractor shall provide to EAD a signed SAF certifying the soil contains no apparent contamination. Soil showing apparent contamination shall not be utilized aboard MCAS Cherry Point or outlying fields. If the total amount of soil to be brought aboard MCAS Cherry Point for a single contract is equal to or greater than 200 cubic yards, the soil shall be analyzed by a North Carolina certified laboratory. The laboratory must be certified by North Carolina in the specific tests to be performed. Sampling must be conducted by qualified personnel following proper field sampling methodology and proper chain -of -custody protocol must be followed. Otherwise, the sampling will be considered invalid. Consult with the selected laboratory about the specific sample handling procedures required by the analytical methods. Sample containers, sample volumes, and timeframes differ depending on the analytical method. Sampling requirements are summarized below and are for a single soil source only. a. One representative sample for soil volumes of 200 cubic yards to 1,000 cubic yards needed. b. For soil volumes greater than 1,000 cubic yards, one additional representative sample is required for each additional 2,000 cubic yards or portion thereof. A representative sample is achieved by collecting multiple samples in a defined area (e.g. soil stockpile or borrow pit) and directing the laboratory to combine them into a "composite sample" for analysis. The composite or representative sample is intended to represent the soil source as a whole. Samples shall be collected by qualified personnel following proper field sampling methodology. For each representative sample, 3 "primary samples" from each of 2 soil borings (or excavation pits) shall be obtained for a total of 6 primary samples. The 3 primary samples collected from each boring/pit shall be obtained at even intervals throughout the soil column (i.e. upper, middle, lower) and placed into individual sampling containers. Samples shall not be combined in the field. The 6 primary samples shall be sent to the NC certified laboratory where they will be combined into one "composite sample" for analysis. Soil samples shall be analyzed for Gasoline Range Organics (GRO), Diesel Range Organics (DRO), Oil and Grease (0&G), and eight Metals (Arsenic; Barium; Cadmium; Chromium; Lead; Mercury; Selenium; and Silver). The laboratory method detection limits must be set below the State action levels or the testing will be considered invalid. All units are to be reported in milligrams per kilograms (mg/kg). Soil samples should be analyzed for the following parameters: SECTION 31 23 00.00 20 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 a. Gasoline Range Organics - use Standard Method 5030 b. Diesel Range Organics - use Standard Method 5030 C. Oil & Grease - use EPA Method 9071 with a silica gel wash d. Total Metals - use EPA 6010 (Arsenic, Barium, Cadmium, Chromium, Lead, Selenium, and Silver) e. Total Metals - use EPA 7471 (Mercury only) If test results are greater than the allowed detection limits for petroleum constituents (GRO, DRO, 0&G) or the standards for the eight metals (as provided by the EPA), the soil from which the sample was taken shall not be approved for use. 1.7 QUALITY ASSURANCE 1.7.1 Dewatering Work Plan Submit procedures for accomplishing dewatering work. 1.7.2 Utilities Movement of construction machinery and equipment over pipes and utilities during construction shall be at the Contractor's risk. Perform work adjacent to non -Government utilities as indicated in accordance with procedures outlined by utility company. Excavation made with power -driven equipment is not permitted within two feet of known Government -owned utility or subsurface construction. For work immediately adjacent to or for excavations exposing a utility or other buried obstruction, excavate by hand. Start hand excavation on each side of the indicated obstruction and continue until the obstruction is uncovered or until clearance for the new grade is assured. Support uncovered lines or other existing work affected by the contract excavation until approval for backfill is granted by the Contracting Officer. Report damage to utility lines or subsurface construction immediately to the Contracting Officer. PART 2 PRODUCTS 2.1 SOIL MATERIALS 2.1.1 Select Material Provide materials classified as GW, GP, SW, SP, or by ASTM D2487 where indicated. The liquid limit of such material shall not exceed 35 percent when tested in accordance with ASTM D4318. The plasticity index shall not be greater than 12 percent when tested in accordance with ASTM D4318, and not more than 35 percent by weight shall be finer than No. 200 sieve when tested in accordance with ASTM D1140. 2.2 UTILITY BEDDING MATERIAL Except as specified otherwise in the individual piping section, provide bedding for buried piping in accordance with AWWA C600, Type 4, except as specified herein. Backfill to top of pipe shall be compacted to 95 percent of ASTM D698 maximum density. Provide ASTM D2321 materials as follows: a. Class I: Angular, 0.25 to 1.5 inches, graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells. SECTION 31 23 00.00 20 Page 5 Replace Pump Station 7022, OLF Atlantic W06895127 2.3 BORROW Obtain borrow materials required in excess of those furnished from excavations from sources outside of Government property, at Contractor's cost. 2.4 FILTER FABRIC Provide a pervious sheet of polyester, nylon, glass or polypropylene, filaments woven, spun bonded, fused, or otherwise manufactured into a nonraveling fabric with uniform thickness and strength. Fabric shall have the following manufacturer certified minimum average roll properties as determined by ASTM D4759: Class A Class B a. machine Grab tensile strength (ASTM D4632/D4632M) and transversed direction min. 180 80 lbs. b. Grab elongation (ASTM D4632/D4632M) machine and transverse direction min. 15 15 percent C. Puncture resistance (ASTM D4833/D4833M) min. 80 25 lbs. d. Mullen burst strength (ASTM D3786/D3786M) min. 290 130 psi e. Trapezoidal Tear (ASTM D4533/D4533M) min. 50 25 lbs. 2.5 MATERIAL FOR RIP -RAP Filter fabric and rock conforming to these requirements for construction indicated. 2.5.1 Rock Rock fragments sufficiently durable to ensure permanence in the structure and the environment in which it is to be used. Rock fragments shall be free from cracks, seams, and other defects that would increase the risk of deterioration from natural causes. The size of the fragments shall be such that no individual fragment exceeds a weight of 150 pounds and that no more than 10 percent of the mixture, by weight, consists of fragments weighing 2 pounds or less each. Specific gravity of the rock shall be a minimum of 2.50. The inclusion of more than trace 1 percent quantities of dirt, sand, clay, and rock fines will not be permitted. 2.6 BURIED WARNING AND IDENTIFICATION TAPE Polyethylene plastic and metallic core or metallic -faced, acid- and alkali -resistant, polyethylene plastic warning tape manufactured specifically for warning and identification of buried utility lines. Provide tape on rolls, 3 inch minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE SECTION 31 23 00.00 20 Page 6 Replace Pump Station 7022, OLF Atlantic W06895127 BELOW" or similar wording. Color and printing shall be permanent, unaffected by moisture or soil. Warning Tape Color Codes Red: Electric Yellow: Gas, Oil; Dangerous Materials Orange: Telephone and Other Communications Blue: Potable Water Systems Green: Sewer Systems White: Steam Systems Gray: Compressed Air Purple: Non Potable, Reclaimed Water, Irrigation and Slurry lines 2.6.1 Warning Tape for Metallic Piping Acid and alkali -resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of tape shall be 0.003 inch. Tape shall have a minimum strength of 1500 psi lengthwise, and 1250 psi crosswise, with a maximum 350 percent elongation. 2.6.2 Detectable Warning Tape for Non -Metallic Piping Polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of the tape shall be 0.004 inch. Tape shall have a minimum strength of 1500 psi lengthwise and 1250 psi crosswise. Tape shall be manufactured with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection. 2.7 DETECTION WIRE FOR NON-METALLIC PIPING Detection wire shall be insulated single strand, solid copper with a minimum of 12 AWG. PART 3 EXECUTION 3.1 PROTECTION 3.1.1 Drainage and Dewatering Provide for the collection and disposal of surface and subsurface water encountered during construction. 3.1.1.1 Drainage So that construction operations progress successfully, completely drain SECTION 31 23 00.00 20 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 construction site during periods of construction to keep soil materials sufficiently dry. The Contractor shall establish/construct storm drainage features (ponds/basins) at the earliest stages of site development, and throughout construction grade the construction area to provide positive surface water runoff away from the construction activity and/or provide temporary ditches, dikes, swales, and other drainage features and equipment as required to maintain dry soils, prevent erosion and undermining of foundations. When unsuitable working platforms for equipment operation and unsuitable soil support for subsequent construction features develop, remove unsuitable material and provide new soil material as specified herein. It is the responsibility of the Contractor to assess the soil and ground water conditions presented by the plans and specifications and to employ necessary measures to permit construction to proceed. Excavated slopes and backfill surfaces shall be protected to prevent erosion and sloughing. Excavation shall be performed so that the site, the area immediately surrounding the site, and the area affecting operations at the site shall be continually and effectively drained. 3.1.1.2 Dewatering Groundwater flowing toward or into excavations shall be controlled to prevent sloughing of excavation slopes and walls, boils, uplift and heave in the excavation and to eliminate interference with orderly progress of construction. French drains, sumps, ditches or trenches will not be permitted within 3 feet of the foundation of any structure, except with specific written approval, and after specific contractual provisions for restoration of the foundation area have been made. Control measures shall be taken by the time the excavation reaches the water level in order to maintain the integrity of the in situ material. While the excavation is open, the water level shall be maintained continuously, at least two feet below the working level. Operate dewatering system continuously until construction work below existing water levels is complete. Submit performance records weekly. Measure and record performance of dewatering system at same time each day by use of observation wells or piezometers installed in conjunction with the dewatering system. Relieve hydrostatic head in previous zones below subgrade elevation in layered soils to prevent uplift. 3.1.2 Underground Utilities Location of the existing utilities indicated is approximate. The Contractor shall physically verify the location and elevation of the existing utilities indicated prior to starting construction. The Contractor shall scan the construction site with electromagnetic and sonic equipment and mark the surface of the ground where existing underground utilities are discovered. 3.1.3 Machinery and Equipment Movement of construction machinery and equipment over pipes during construction shall be at the Contractor's risk. Repair, or remove and provide new pipe for existing or newly installed pipe that has been displaced or damaged. SECTION 31 23 00.00 20 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 3.2 SURFACE PREPARATION 3.2.1 Clearing and Grubbing Unless indicated otherwise, remove trees, stumps, logs, shrubs, brush and vegetation and other items that would interfere with construction operations within the clearing limits. Remove stumps entirely. Grub out matted roots and roots over 2 inches in diameter to at least 18 inches below existing surface. 3.2.2 Stripping Strip suitable soil from the site where excavation or grading is indicated and stockpile separately from other excavated material. Material unsuitable for use as topsoil shall be wasted. Locate topsoil so that the material can be used readily for the finished grading. Where sufficient existing topsoil conforming to the material requirements is not available on site, provide borrow materials suitable for use as topsoil. Protect topsoil and keep in segregated piles until needed. 3.2.3 Unsuitable Material Remove vegetation, debris, decayed vegetable matter, sod, mulch, and rubbish underneath paved areas or concrete slabs. 3.3 EXCAVATION Excavate to contours, elevation, and dimensions indicated. Reuse excavated materials that meet the specified requirements for the material type required at the intended location. Keep excavations free from water. Excavate soil disturbed or weakened by Contractor's operations, soils softened or made unsuitable for subsequent construction due to exposure to weather. Excavations below indicated depths will not be permitted except to remove unsatisfactory material. Unsatisfactory material encountered below the grades shown shall be removed as directed. Refill with select material and compact to 100 percent of ASTM D1557 maximum density. Unless specified otherwise, refill excavations cut below indicated depth with select material and compact to 100 percent of ASTM D1557 maximum density. Satisfactory material removed below the depths indicated, without specific direction of the Contracting Officer, shall be replaced with satisfactory materials to the indicated excavation grade; except as specified for spread footings. Determination of elevations and measurements of approved overdepth excavation of unsatisfactory material below grades indicated shall be done under the direction of the Contracting Officer. 3.3.1 Structures With Spread Footings Ensure that footing subgrades have been inspected and approved by the Contracting Officer prior to concrete placement. Fill over excavations with concrete during foundation placement. 3.3.2 Pipe Trenches Excavate to the dimension indicated. Grade bottom of trenches to provide uniform support for each section of pipe after pipe bedding placement. Tamp if necessary to provide a firm pipe bed. Recesses shall be excavated to accommodate bells and joints so that pipe will be uniformly supported for the entire length. Rock, where encountered, shall be excavated to a SECTION 31 23 00.00 20 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 depth of at least 6 inches below the bottom of the pipe. 3.3.3 Hard Material Excavation Remove hard material to elevations indicated in a manner that will leave foundation material in an unshattered and solid condition. Roughen level surfaces and cut sloped surfaces into benches for bond with concrete. Protect shale from conditions causing decomposition along joints or cleavage planes and other types of erosion. Removal of hard material beyond lines and grades indicated will not be grounds for a claim for additional payment unless previously authorized by the Contracting Officer. Excavation of the material claimed as rock shall not be performed until the material has been cross sectioned by the Contractor and approved by the Contracting Officer. Common excavation shall consist of all excavation not classified as rock excavation. 3.3.4 Excavated Materials Satisfactory excavated material required for fill or backfill shall be placed in the proper section of the permanent work required or shall be separately stockpiled if it cannot be readily placed. Satisfactory material in excess of that required for the permanent work and all unsatisfactory material shall be disposed of as specified in Paragraph "DISPOSITION OF SURPLUS MATERIAL." 3.3.5 3.3.5 Stockpile Any soil that is excavated during construction that shows contamination by visible sight, smell or pid detection shall be segregated and stockpiled for testing prior to removal from the project site. See construction drawings for detail as to construction of typical containment stockpile. Temporary stockpile shall be constructed and maintained in accordance with EOA, EPA, and NCDENR standards and specification. 3.3.6 3.3.6 Soil and Water Testing The Contractor shall test all soil and water for contaminants indicated prior to removal from site. The Contractor shall be responsible for all labor, materials, equipment necessary to test and control soil and water on -site. Soil and water testing shall be performed by a certified laboratory and written reports provided to the Contracting Officer. a. Std. Method 5030 Sample Prep with modified 8015 - gasoline range organics b. Std Method 5030 and 3550 Sample Prep with modified 8015 - diesel range organics C. EPA Method 9071 - oil & grease with silica gel wash d. Full TCLP All contaminated soil and water removed from site shall be treated and/or disposed of at a NCDENR permitted site. Water determined by testing to be free of contamination shall be released from the site in accordance with NCDENR sediment and erosion control regulations and permits. SECTION 31 23 00.00 20 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 3.4 SUBGRADE PREPARATION Unsatisfactory material in surfaces to receive fill or in excavated areas shall be removed and replaced with satisfactory materials as directed by the Contracting Officer. The surface shall be scarified to a depth of 6 inches before the fill is started. Sloped surfaces steeper than 1 vertical to 4 horizontal shall be plowed, stepped, benched, or broken up so that the fill material will bond with the existing material. When subgrades are less than the specified density, the ground surface shall be broken up to a minimum depth of 6 inches, pulverized, and compacted to the specified density. When the subgrade is part fill and part excavation or natural ground, the excavated or natural ground portion shall be scarified to a depth of 12 inches and compacted as specified for the adjacent fill. Material shall not be placed on surfaces that are muddy, frozen, or contain frost. Compaction shall be accomplished by sheepsfoot rollers, pneumatic -tired rollers, steel -wheeled rollers, or other approved equipment well suited to the soil being compacted. Material shall be moistened or aerated as necessary specified compaction with the equipment used. Minimum subgrade density shall be as specified herein. 3.4.1 Proof Rolling Proof rolling shall be done on an exposed subgrade free of surface water (wet conditions resulting from rainfall) which would promote degradation of an otherwise acceptable subgrade. After stripping, proof roll the existing subgrade of the building and paved areas with six passes of a dump truck loaded with 6 cubic meters of soil. Operate the truck in a systematic manner to ensure the number of passes over all areas, and at speeds between 2 1/2 to 3 1/2 miles per hour. When proof rolling under buildings, the building subgrade shall be considered to extend 5 feet beyond the building lines, and one-half of the passes made with the roller shall be in a direction perpendicular to the other passes. Notify the Contracting Officer a minimum of 3 days prior to proof rolling. Proof rolling shall be performed in the presence of the Contracting Officer. Rutting or pumping of material shall be undercut as directed by the Contracting Officer. 3.5 FILLING AND BACKFILLING Fill and backfill to contours, elevations, and dimensions indicated. Compact each lift before placing overlaying lift. 3.5.1 Select Material Placement Place in 6 inch lifts. Do not place over wet or frozen areas. Backfill adjacent to structures shall be placed as structural elements are completed and accepted. Backfill against concrete only when approved. Place and compact material to avoid loading upon or against structure. 3.5.2 Trench Backfilling Backfill as rapidly as construction, testing, and acceptance of work permits. Place and compact backfill under structures and paved areas in 6 inch lifts to top of trench and in 6 inch lifts to one foot over pipe outside structures and paved areas. 3.6 BORROW Where satisfactory materials are not available in sufficient quantity from SECTION 31 23 00.00 20 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 required excavations, approved borrow materials shall be obtained as specified herein. 3.7 BURIED WARNING AND IDENTIFICATION TAPE Provide buried utility lines with utility identification tape. Bury tape 12 inches below finished grade; under pavements and slabs, bury tape 6 inches below top of subgrade. 3.8 BURIED DETECTION WIRE Bury detection wire directly above non-metallic piping at a distance not to exceed 12 inches above the top of pipe. The wire shall extend continuously and unbroken, from manhole to manhole. The ends of the wire shall terminate inside the manholes at each end of the pipe, with a minimum of 3 feet of wire, coiled, remaining accessible in each manhole. The wire shall remain insulated over it's entire length. The wire shall enter manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney seal. For force mains, the wire shall terminate in the valve pit at the pump station end of the pipe. 3.9 COMPACTION Determine in -place density of existing subgrade; if required density exists, no compaction of existing subgrade will be required. 3.9.1 General Site Compact underneath areas designated for vegetation and areas outside the 10 foot line of the paved area or structure to 90 percent of ASTM D1557. 3.9.2 Structures, Spread Footings, and Concrete Slabs Compact top 12 inches of subgrades to 95 percent of ASTM D1557. Compact select material to 95 percent of ASTM D1557. 3.9.3 Adjacent Area Compact areas within 5 feet of structures to 90 percent of ASTM D1557. 3.9.4 Paved Areas Compact top 12 inches of subgrades to 95 percent of ASTM D1557. Compact fill and backfill materials to 95 percent of ASTM D1557. 3.10 FINISH OPERATIONS 3.10.1 Grading Finish grades as indicated within one -tenth of one foot. Grade areas to drain water away from structures. Maintain areas free of trash and debris. For existing grades that will remain but which were disturbed by Contractor's operations, grade as directed. 3.10.2 Protection of Surfaces Protect newly backfilled, graded, and topsoiled areas from traffic, erosion, and settlements that may occur. Repair or reestablish damaged SECTION 31 23 00.00 20 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 grades, elevations, or slopes. 3.11 DISPOSITION OF SURPLUS MATERIAL Remove from Government property surplus or other soil material not required or suitable for filling or backfilling, and brush, refuse, stumps, roots, and timber. 3.12 FIELD QUALITY CONTROL 3.12.1 Sampling Take the number and size of samples required to perform the following tests. 3.12.2 Testing Perform one of each of the following tests for each material used. Provide additional tests for each source change. 3.12.2.1 Select Material Testing Test select material in accordance with ASTM C136/C136M for conformance to ASTM D2487 gradation limits; ASTM D1140 for material finer than the No. 200 sieve; ASTM D1557 for moisture density relations, as applicable. 3.12.2.2 Density Tests Test density in accordance with ASTM D1556/D1556M, or ASTM D6938. When ASTM D6938 density tests are used, verify density test results by performing an ASTM D1556/D1556M density test at a location already ASTM D6938 tested as specified herein. Perform an ASTM D1556/D1556M density test at the start of the job, and for every 10 ASTM D6938 density tests thereafter. Test each lift at randomly selected locations every 500 square feet of existing grade in fills for structures and concrete slabs, and every 1000 square feet for other fill areas and every 1000 square feet of subgrade in cut. Include density test results in daily report. Bedding and backfill in trenches lift. 3.12.2.3 Moisture Content Tests One test per 50 linear feet in each In the stockpile, excavation or borrow areas, a minimum of two tests per day per type of material or source of materials being placed is required during stable weather conditions. During unstable weather, tests shall be made as dictated by local conditions and approved moisture content shall be tested in accordance with ASTM D2216. Include moisture content test results in daily report. -- End of Section -- SECTION 31 23 00.00 20 Page 13 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 32 11 23 AGGREGATE BASE COURSES 08/17 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only. AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO) AASHTO T 180 (2017) Standard Method of Test for Moisture -Density Relations of Soils Using a 4.54-kg (10-1b) Rammer and a 457-mm (18-in.) Drop AASHTO T 224 (2010) Standard Method of Test for Correction for Coarse Particles in the Soil Compaction Test AASHTO T 88 (2013) Standard Method of Test for Particle Size Analysis of Soils ASTM INTERNATIONAL (ASTM) ASTM C117 (2017) Standard Test Method for Materials Finer than 75-um (No. 200) Sieve in Mineral Aggregates by Washing ASTM C131/C131M (2014) Standard Test Method for Resistance to Degradation of Small -Size Coarse Aggregate by Abrasion and Impact in the Los Angeles Machine ASTM C136/C136M (2014) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates ASTM C29/C29M (2017a) Standard Test Method for Bulk Density ("Unit Weight") and Voids in Aggregate ASTM D1556/D1556M (2015; E 2016) Standard Test Method for Density and Unit Weight of Soil in Place by Sand -Cone Method ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3) ASTM D2167 (2015) Density and Unit Weight of Soil in Place by the Rubber Balloon Method SECTION 32 11 23 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 ASTM D2487 (2017) Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System) ASTM D4318 (2017; E 2018) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils ASTM D6938 (2017a) Standard Test Method for In -Place Density and Water Content of Soil and Soil -Aggregate by Nuclear Methods (Shallow Depth) ASTM D75/D75M (2014) Standard Practice for Sampling Aggregates ASTM E11 (2016) Standard Specification for Woven Wire Test Sieve Cloth and Test Sieves 1.2 DEFINITIONS For the purposes of this specification, the following definitions apply. 1.2.1 Aggregate Base Course Aggregate base course (ABC) is well graded, durable aggregate uniformly moistened and mechanically stabilized by compaction. 1.2.2 Degree of Compaction Degree of compaction required, except as noted in the second sentence, is expressed as a percentage of the maximum laboratory dry density obtained by the test procedure presented in ASTM D1557 abbreviated as a percent of laboratory maximum dry density. Since ASTM D1557 applies only to soils that have 30 percent or less by weight of their particles retained on the 3/4 inch sieve, the degree of compaction for material having more than 30 percent by weight of their particles retained on the 3/4 inch sieve will be expressed as a percentage of the laboratory maximum dry density in accordance with AASHTO T 180 Method D and corrected with AASHTO T 224. 1.3 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data ABC Stone SD-06 Test Reports Initial Tests In -Place Tests 1.4 EQUIPMENT, TOOLS, AND MACHINES All plant, equipment, and tools used in the performance of the work will SECTION 32 11 23 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 be subject to approval by the Contracting Officer before the work is started. Maintain all plant, equipment, and tools in satisfactory working condition at all times. Submit a list of proposed equipment, including descriptive data. Use equipment capable of minimizing segregation, producing the required compaction, meeting grade controls, thickness control, and smoothness requirements as set forth herein. 1.5 QUALITY ASSURANCE Sampling and testing are the responsibility of the Contractor. Perform sampling and testing using a laboratory approved in accordance with Section 01 45 00.00 20 QUALITY CONTROL. Work requiring testing will not be permitted until the testing laboratory has been inspected and approved. Test the materials to establish compliance with the specified requirements and perform testing at the specified frequency. The Contracting Officer may specify the time and location of the tests. Furnish copies of test results to the Contracting Officer within 24 hours of completion of the tests. 1.5.1 Sampling Take samples for laboratory testing When deemed necessary, the sampling Officer. 1.5.2 Tests 1.5.2.1 Sieve Analysis in conformance with ASTM D75/D75M. will be observed by the Contracting Perform sieve analysis in conformance with ASTM C117 and ASTM C136/C136M using sieves conforming to ASTM Ell. Perform particle -size analysis of the soils in conformance with AASHTO T 88. 1.5.2.2 Liquid Limit and Plasticity Index Determine liquid limit and plasticity index in accordance with ASTM D4318. 1.5.2.3 Moisture -Density Determinations Determine the laboratory maximum dry density and optimum moisture content in accordance with paragraph DEGREE OF COMPACTION. 1.5.2.4 Field Density Tests Measure field density in accordance with ASTM D1556/D1556M, ASTM D2167 or ASTM D6938. For the method presented in ASTM D1556/D1556M use the base plate as shown in the drawing. For the method presented in ASTM D6938 check the calibration curves and adjust them, if necessary, using only the sand cone method as described in paragraph Calibration, of the ASTM publication. Tests performed in accordance with ASTM D6938 result in a wet unit weight of soil and ASTM D6938 will be used to determine the moisture content of the soil. Also check the calibration curves furnished with the moisture gauges along with density calibration checks as described in ASTM D6938. Make the calibration checks of both the density and moisture gauges using the prepared containers of material method, as described in paragraph Calibration of ASTM D6938, on each different type of material being tested at the beginning of a job and at intervals as directed. SECTION 32 11 23 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 a. Submit certified copies of test results for approval not less than 30 days before material is required for the work. b. Submit calibration curveds and related test results prior to using the device or equipment being calibrated. c. Submit coppies of field test results within 24 hours after the tests are performed. 1.5.2.5 Wear Test Perform wear tests on ABC course material in conformance with ASTM C131/C131M. 1.5.2.6 Weight of Slag Determine weight per cubic foot of slag in accordance with ASTM C29/C29M on the ABC course material. PART 2 PRODUCTS 2.1 AGGREGATES Provide ABC conforming to NCDOT, Section 1005. 2.2 TESTS, INSPECTIONS, AND VERIFICATIONS 2.2.1 Initial Tests Perform one of each of the following tests, on the proposed material prior to commencing construction, to demonstrate that the proposed material meets all specified requirements when furnished. Complete this testing for each source if materials from more than one source are proposed. a. Sieve Analysis. b. Liquid limit and plasticity index. C. Moisture -density relationship. d. Wear. e. Weight per cubic foot of Slag. 2.2.2 Approval of Material Select the source of the material 30 day sprior to the time the material will be required in the work. Tentative approval of material will be based on initial test results. Final approval of the materials will be based on sieve analysis, liquid limit, and plasticity index tests performed on samples taken from the completed and fully compacted coure(s). PART 3 EXECUTION 3.1 GENERAL REQUIREMENTS When the ABC is constructed in more than one layer, clean the previously constructed layer of loose and foreign matter by sweeping with power sweepers or power brooms, except that hand brooms may be used in areas SECTION 32 11 23 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 where power cleaning is not practicable. Provide adequate drainage during the entire period of construction to prevent water from collecting or standing on the working area. 3.2 OPERATION OF AGGREGATE SOURCES Condition aggregate sources on private lands in accordance with local laws or authorities. Clearing, stripping, and excavating are the responsibility of the Contractor. Operate the aggregate sources to produce the quantity and quality of materials meeting the specified requirements in the specified time limit. 3.3 STOCKPILING MATERIAL Clear and level storage sites prior to stockpiling of material. Stockpile all materials, including approved material available from excavation and grading, in the manner and at the locations designated. Stockpile aggregates on the cleared and leveled areas designated by the Contracting Officer to prevent segregation. Stockpile materials obtained from different sources separately. 3.4 PREPARATION OF UNDERLYING COURSE OR SUBGRADE Clean the underlying course or subgrade of all foreign substances prior to constructing the base course(s). Do not construct base course(s) on underlying course or subgrade that is frozen. Construct the surface of the underlying course or subgrade to meet specified compaction and surface tolerances. Correct ruts or soft yielding spots in the underlying courses, areas having inadequate compaction, and deviations of the surface from the specified requirements set forth herein by loosening and removing soft or unsatisfactory material and adding approved material, reshaping to line and grade, and recompacting to specified density requirements. For cohesionless underlying courses or subgrades containing sands or gravels, as defined in ASTM D2487, stabilize the surface prior to placement of the base course(s). Stabilize by mixing ABC into the underlying course and compacting by approved methods. Consider the stabilized material as part of the underlying course and meet all requirements of the underlying course. Do not allow traffic or other operations to disturb the finished underlying course and maintain in a satisfactory condition until the base course is placed. 3.5 GRADE CONTROL Provide a finished and completed base course conforming to the lines, grades, and cross sections shown. Place line and grade stakes as necessary for control. 3.6 MIXING AND PLACING MATERIALS Mix the coarse and fine aggregates in a stationary plant, or in a traveling plant or bucket loader on an approved paved working area. Make adjustments in mixing procedures or in equipment, as directed, to obtain true grades, to minimize segregation or degradation, to obtain the required water content, and to insure a satisfactory base course meeting all requirements of this specification. Place the mixed material on the prepared subgrade or subbase in layers of uniform thickness with an approved spreader. Place the layers so that when compacted they will be true to the grades or levels required with the least possible surface disturbance. Where the base course is placed in more than one layer, SECTION 32 11 23 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 clean the previously constructed layers of loose and foreign matter by sweeping with power sweepers, power brooms, or hand brooms, as directed. Make adjustments in placing procedures or equipment as may be directed by the Contracting Officer to obtain true grades, to minimize segregation and degradation, to adjust the water content, and to insure an acceptable base course. 3.7 LAYER THICKNESS Compact the completed base course to the thickness indicated. No individual layer may be thicker than 6 inches nor be thinner than 3 inches in compacted thickness. Compact the base course(s) to a total thickness that is within 1/2 inch of the thickness indicated. Where the measured thickness is more than 1/2 inch deficient, correct such areas by scarifying, adding new material of proper gradation, reblading, and recompacting as directed. Where the measured thickness is more than 1/2 inch thicker than indicated, the course will be considered as conforming to the specified thickness requirements. The average job thickness will be the average of all thickness measurements taken for the job and must be within 1/4 inch of the thickness indicated. Measure the total thickness of the base course at intervals of one measurement for each 500 square yards of base course. Measure total thickness using 3 inch diameter test holes penetrating the base course. 3.8 COMPACTION Compact each layer of the base course, as specified, with approved compaction equipment. Maintain water content during the compaction procedure to within plus or minus 2 percent of the optimum water content determined from laboratory tests as specified in this Section. Begin rolling at the outside edge of the surface and proceed to the center, overlapping on successive trips at least one-half the width of the roller. Slightly vary the length of alternate trips of the roller. Adjust speed of the roller as needed so that displacement of the aggregate does not occur. Compact mixture with hand -operated power tampers in all places not accessible to the rollers. Continue compaction until each layer is compacted through the full depth to at least 100 percent of laboratory maximum density. Make such adjustments in compacting or finishing procedures as may be directed by the Contracting Officer to obtain true grades, to minimize segregation and degradation, to reduce or increase water content, and to ensure a satisfactory base course. Remove any materials found to be unsatisfactory and replace with satisfactory material or rework, as directed, to meet the requirements of this specification. 3.9 PROOF ROLLING In addition to the compaction specified, proof roll areas designated on the drawings by application of two coverages of a heavy pneumatic -tired roller having four or more tires abreast, each tire loaded to a minimum of 30,000 pounds and inflated to a minimum of 125 psi. A coverage is defined as the application of one tire print over the designated area. In the areas designated, apply proof rolling to the top of the underlying material on which the base course is laid and to the each layer of base course. Maintain water content of the underlying material and each layer of the base course as specified in Paragraph COMPACTION from start of compaction to completion of proof rolling of that layer. Remove any base course materials or any underlying materials that produce unsatisfactory results by proof rolling and replace with satisfactory materials. Then SECTION 32 11 23 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 recompact and proof roll to meet these specifications. 3.10 EDGES OF BASE COURSE Place the base course(s) so that the completed section will be a minimum of one-half foot wider, on all sides, than the next layer that will be placed above it. Place approved material along the outer edges of the base course in sufficient quantity to compact to the thickness of the course being constructed. When the course is being constructed in two or more layers, simultaneously roll and compact at least a 2 foot width of this shoulder material with the rolling and compacting of each layer of the base course, as directed. 3.11 FINISHING Finish the surface of the top layer of base course after final compaction and proof rolling by cutting any overbuild to grade and rolling with a steel -wheeled roller. Do not add thin layers of material to the top layer of base course to meet grade. If the elevation of the top layer of base course is 1/2 inch or more below grade, scarify the top layer to a depth of at least 3 inches and blend new material in and compact and proof roll to bring to grade. Make adjustments to rolling and finishing procedures as directed by the Contracting Officer to minimize segregation and degradation, obtain grades, maintain moisture content, and insure an acceptable base course. Should the surface become rough, corrugated, uneven in texture, or traffic marked prior to completion, scarify the unsatisfactory portion and rework and recompact it or replace as directed. 3.12 SMOOTHNESS TEST Construct the top layer so that the surface shows no deviations in excess of 3/8 inch when tested with a 12 foot straightedge. Take measurements in successive positions parallel to the centerline of the area to be paved. Also take measurements perpendicular to the centerline at 50 foot intervals. Correct deviations exceeding this amount by removing material and replacing with new material, or by reworking existing material and compacting it to meet these specifications. 3.13 FIELD QUALITY CONTROL 3.13.1 In -Place Tests Perform each of the following tests on samples taken from the placed and compacted ABC. Take samples and test at the rates indicated. a. Perform density tests on every lift of material placed and at a frequency of one set of tests for every 250 square yards, or portion thereof, of completed area. b. Perform sieve analysis on every lift of material placed and at a frequency of one sieve analysis for every 500 square yards, or portion thereof, of material placed. C. Perform liquid limit and plasticity index tests at the same frequency as the sieve analysis. d. Measure the thickness of the base course at intervals providing at least one measurement for each 500 square yards of base course or part thereof. Measure the thickness using test holes, at least 3 inch in SECTION 32 11 23 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 diameter through the base course. 3.13.2 Approval of Material Select the source of the material 30 days prior to the time the material will be required in the work. Tentative approval of material will be based on initial test results. Final approval of the materials will be based on tests for gradation, liquid limit, and plasticity index performed on samples taken from the completed and fully compacted course(s). 3.14 TRAFFIC Do not allow traffic on the completed base course. 3.15 MAINTENANCE Maintain the base course in a satisfactory condition until the full pavement section is completed and accepted. Immediately repair any defects and repeat repairs as often as necessary to keep the area intact. Retest any base course that was not paved over prior to the onset of winter to verify that it still complies with the requirements of this specification. Rework or replace any area of base course that is damaged as necessary to comply with this specification. 3.16 DISPOSAL OF UNSATISFACTORY MATERIALS Dispose of any unsuitable materials that have been removed outside the limits of Government -controlled land. No additional payments will be made for materials that have to be replaced. -- End of Section -- SECTION 32 11 23 Page 8 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 33 11 00 WATER DISTRIBUTION 02/18 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN WATER WORKS ASSOCIATION (AWWA) AWWA B300 (2010; Addenda 2011) Hypochlorites AWWA B301 (2010) Liquid Chlorine AWWA C500 (2009) Metal -Seated Gate Valves for Water Supply Service AWWA C509 (2015) Resilient -Seated Gate Valves for Water Supply Service AWWA C515 (2015) Reduced -Wall, Resilient -Seated Gate Valves for Water Supply Service AWWA C550 (2017) Protective Interior Coatings for Valves and Hydrants AWWA C600 (2017) Installation of Ductile -Iron Mains and Their Appurtenances AWWA C605 (2014) Underground Installation of Polyvinyl Chloride (PVC) and Molecularly Oriented Polyvinyl Chloride (PVCO) Pressure Pipe and Fittings AWWA C651 (2014) Standard for Disinfecting Water Mains AWWA C655 AWWA C800 AWWA M23 AWWA M9 (2009) Field Dechlorination (2014) Underground Service Line Valves and Fittings (2002; 2nd Ed) Manual: PVC Pipe - Design and Installation (2008; Errata 2013) Manual: Concrete Pressure Pipe ASTM INTERNATIONAL (ASTM) ASTM A48/A48M (2003; R 2012) Standard Specification for Gray Iron Castings ASTM C94/C94M (2017a) Standard Specification for SECTION 33 11 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 Ready -Mixed Concrete ASTM D1784 (2011) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds ASTM D1785 (2015; E 2018) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120 ASTM D2241 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure -Rated Pipe (SDR Series) ASTM D2466 (2017) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40 ASTM D2467 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D2774 (2012) Underground Installation of Thermoplastic Pressure Piping ASTM D2855 (2015) Standard Practice for Making Solvent -Cemented Joints with Poly(Vinyl Chloride) (PVC) Pipe and Fittings ASTM F402 (2005; R 2012) Safe Handling of Solvent Cements, Primers, and Cleaners Used for Joining Thermoplastic Pipe and Fittings FOUNDATION FOR CROSS -CONNECTION CONTROL AND HYDRAULIC RESEARCH (FCCCHR) FCCCHR List (continuously updated) List of Approved Backflow Prevention Assemblies FCCCHR Manual (loth Edition) Manual of Cross -Connection Control MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS) MSS SP-80 (2013) Bronze Gate, Globe, Angle and Check Valves NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 24 (2016; ERTA 2016) Standard for the Installation of Private Fire Service Mains and Their Appurtenances NSF INTERNATIONAL (NSF) NSF 372 (2016) Drinking Water System Components - Lead Content SECTION 33 11 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 NSF/ANSI 14 (2017b) Plastics Piping System Components and Related Materials NSF/ANSI 61 (2017) Drinking Water System Components - Health Effects UNDERWRITERS LABORATORIES (UL) UL 262 (2004; Reprint Oct 2011) Gate Valves for Fire -Protection Service 1.2 DEFINITIONS 1.2.1 Water Mains Water mains include water piping having diameters 4 through 14 inch, specific materials, methods of joining and any appurtenances deemed necessary for a satisfactory system. 1.2.2 Water Service Lines Water service lines include water piping from a water main to a building service at a point approximately 5 feet from building or the point indicated on the drawings, specific materials, methods of joining and any appurtenances deemed necessary for a satisfactory system. 1.3 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data Water Service Main Pipe, Fittings, Joints, Valves and Couplings Submit manufacturer's standard drawings or catalog cuts. Include information concerning gaskets with submittal for joints and couplings. Valves G Valve Boxes; G Pipe Restraint; G Corporation Stops; G Backflow Preventer; G Disinfection Procedures; G SD-06 Test Reports Backflow Preventer Tests; G Hydrostatic Sewer Test Leakage Test Hydrostatic Test SD-07 Certificates Pipe, Fittings, Joints, Valves and Couplings Valves Backflow Prevention Training Certificate SECTION 33 11 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 Backflow Tester Certification SD-08 Manufacturer's Instructions Ductile Iron Piping PVC Piping PVC Piping For Service Lines 1.4 QUALITY CONTROL 1.4.1 Regulatory Requirements Comply with NSF/ANSI 14 or NSF/ANSI 61 and NSF 372 for materials for potable water systems; comply with lead content requirements for "lead-free" plumbing as defined by the U.S. Safe Drinking Water Act effective January 2014. Provide materials bearing the seal of the National Sanitation Foundation (NSF) for potable water service. Comply with NFPA 24 for materials, installation, and testing of fire main piping and components. 1.4.2 Qualifications 1.4.2.1 Backflow Preventers 1.4.2.1.1 Backflow Preventer Certificate Certificate of Full Approval from FCCCHR List, University of Southern California, attesting that the design, size and make of each backflow preventer has satisfactorily passed the complete sequence of performance testing and evaluation for the respective level of approval. Certificate of Provisional Approval will not be acceptable. 1.4.2.1.1.1 Backflow Tester Certificate Prior to testing, submit to the Contracting Officer certification issued by the State or local regulatory agency attesting that the backflow tester has successfully completed a certification course sponsored by the regulatory agency. Tester must not be affiliated with any company participating in any other phase of this Contract. 1.4.2.1.1.2 Backflow Prevention Training Certificate Submit a certificate recognized by the State or local authority that states the Contractor has completed at least 10 hours of training in backflow preventer installations. The certificate must be current. 1.5 DELIVERY, STORAGE, AND HANDLING 1.5.1 Delivery and Storage Inspect materials delivered to site for damage. Unload and store with minimum handling and in accordance with manufacturer's instructions. Store materials on site in enclosures or under protective covering. Store plastic piping, jointing materials and rubber gaskets under cover out of direct sunlight. Do not store materials directly on the ground. Keep inside of pipes, fittings, valves, and other accessories free of dirt and debris. SECTION 33 11 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 1.5.2 Handling Handle pipe, fittings, valves, fire hydrants, and other accessories in accordance with manufacturer's instructions and in a manner to ensure delivery to the trench in sound undamaged condition. Avoid injury to coatings and linings on pipe and fittings; make repairs if coatings or linings are damaged. Do not place other material, hooks, or pipe inside a pipe or fitting after the coating has been applied. Inspect the pipe for defects before installation. Carry, do not drag pipe to the trench. Use of pinch bars and tongs for aligning or turning pipe will be permitted only on the bare ends of the pipe. Clean the interior of pipe and accessories of foreign matter before being lowered into the trench and keep them clean during laying operations by plugging. Replace defective material without additional expense to the Government. Store rubber gaskets, not immediately installed, under cover or out of direct sunlight. Handle PVC pipe, fittings, and accessories in accordance with AWWA C605. PART 2 PRODUCTS 2.1 MATERIALS Provide all materials in accordance with AWWA C800 and as indicated herein. Provide valves and fittings with pressure ratings equivalent to the pressure ratings of the pipe. 2.1.1 Pipe, Fittings, Joints, Valves And Couplings Submit manufacturer's standard drawings or catalog cuts, except submit both drawings and cuts for push -on and rubber-gasketed bell -and -spigot joints. Include information concerning gaskets with submittal for joints and couplings. 2.1.1.1 Ductile -Iron Piping2.1.1.2 Plastic Piping 2.1.1.2.1 PVC and PVCO Piping 2.1.1.2.2 PVC Piping for Service Lines 2.1.1.2.2.1 Pipe and Fittings Provide ASTM D1784 cell class 12454 pipe and fittings of the same PVC material. a. ASTM D1785, Schedule 40 with ASTM D2466 Schedule 40 or ASTM D2467 Schedule 80 fittings. b. ASTM D2241 pipe and fittings with SDR as necessary to provide 150 psi minimum pressure rating with ASTM D2466 Schedule 40 or ASTM D2467 Schedule 80 fittings. 2.1.1.2.2.2 Joints and Connections Fittings may be joined by the solvent -cement method or threading. 2.1.1.2.2.3 Solvent Joining Provide solvent joints in accordance with ASTM D2855. SECTION 33 11 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 2.1.2 Valves Provide a protective interior coating in accordance with AWWA C550. 2.1.2.1 Water Service Valves 2.1.2.1.1 Gate Valves Smaller than 3 Inch in Size on Buried Piping Gate valves smaller than 3 inch size on Buried Piping MSS SP-80, Class 150, solid wedge, nonrising stem, with flanged or threaded end connections, a union on one side of the valve, and a handwheel operator. 2.1.2.1.2 Check Valves Smaller than 2 Inch in Size Provide check valves with a minimum working pressure of 150 psi or as indicated with a clear waterway equal to the full nominal diameter of the valve. Valves open to permit flow when inlet pressure is greater than the discharge pressure, and close tightly to prevent return flow when discharge pressure exceeds inlet pressure. Cast the size of the valve, working pressure, manufacturer's name, initials, or trademark on the body of each valve. Provide valves for screwed fittings, made of lead-free bronze and in conformance with MSS SP-80, Class 150, Types 3 and 4 compatible for the application. 2.1.2.2 Valve Boxes Provide a valve box for each gate valve on buried piping. Construct adjustable valve boxes manufactured from cast iron of a size compatible for the valve on which it is used. Provide cast iron valve boxes with a minimum cover and wall thickness of 3/16 inch and conforming to ASTM A48/A48M, Class 35B. Coat the cast-iron box with a heavy coat of bituminous paint. Provide a round head. Cast the word "WATER" on the lid. The minimum diameter of the shaft of the box is 5 1/4 inches. 2.1.3 Disinfection Chlorinating materials are to conform to: Chlorine, Liquid: AWWA B301; Hypochlorite, Calcium and Sodium: AWWA B300. 2.2 ACCESSORIES 2.2.1 Pipe Restraint 2.2.1.1 Thrust Blocks Use ASTM C94/C94M concrete having a minimum compressive strength of 2,500 psi at 28 days. 2.2.2 Insulating Joints Provide a rubber-gasketed insulating joint or dielectric coupling between pipe of dissimilar metals which will effectively prevent metal -to -metal contact between adjacent sections of piping. 2.2.3 Dielectric Fittings Install dielectric fittings between threaded ferrous and nonferrous SECTION 33 11 00 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 metallic pipe, fittings and valves, except where corporation stops join mains to prevent metal -to -metal contact of dissimilar metallic piping elements and compatible with the indicated working pressure. 2.2.4 Tracer Wire for Nonmetallic Piping Provide a continuous bare copper or aluminum wire not less than 0.10 inch in diameter in sufficient length over each separate run of nonmetallic pipe. 2.2.5 Water Service Line Appurtenances 2.2.5.1 Curb Boxes Provide a curb box for each curb or service stop manufactured from cast iron, size capable of containing the stop where it is used. Provide a round head. Cast the word "WATER" on the lid. Factory coat the box with a heavy coat of bituminous paint. PART 3 EXECUTION 3.1 PREPARATION 3.1.1 Connections to Existing System Perform all connections to the existing water system in the presence of the Contracting Officer. 3.1.2 Operation of Existing Valves Do not operate valves within or directly connected to the existing water system unless expressly directed to do so by the Contracting Officer. 3.1.3 Earthwork Perform earthwork operations in accordance with Section 31 23 00.00 20 EXCAVATION AND FILL. 3.2 INSTALLATION Install all materials in accordance with the applicable reference standard, manufacturers instructions and as indicated herein. 3.2.1 Piping 3.2.1.1 General Requirements Install pipe, fittings, joints and couplings in accordance with the applicable referenced standard, the manufacturer's instructions and as specified herein. 3.2.1.1.1 Termination of Water Lines Terminate the work covered by this section at a point approximately 5 feet from the building, unless otherwise indicated. Do not lay water lines in the same trench with gas lines, fuel lines, electric wiring, or any other utility. Do not install copper tubing in the same trench with ferrous piping materials. Where nonferrous metallic SECTION 33 11 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 pipe (i.e., copper tubing) crosses any ferrous piping, provide a minimum vertical separation of 12 inches between pipes. 3.2.1.1.2 Pipe Laying and Jointing Remove fins and burrs from pipe and fittings. Before placing in position, clean pipe, fittings, valves, and accessories, and maintain in a clean condition. Provide proper facilities for lowering sections of pipe into trenches. Under no circumstances is it permissible to drop or dump pipe, fittings, valves, or other water line material into trenches. Cut pipe cleanly, squarely, and accurately to the length established at the site and work into place without springing or forcing. Replace a pipe or fitting that does not allow sufficient space for installation of jointing material. Blocking or wedging between bells and spigots is not permitted. Lay bell -and -spigot pipe with the bell end pointing in the direction of laying. Grade the pipeline in straight lines; avoid the formation of dips and low points. Support pipe at the design elevation and grade. Secure firm, uniform support. Wood support blocking is not permitted. Lay pipe so that the full length of each section of pipe and each fitting rests solidly on the pipe bedding; excavate recesses to accommodate bells, joints, and couplings. Provide anchors and supports for fastening work into place. Make provision for expansion and contraction of pipelines. Keep trenches free of water until joints have been assembled. At the end of each work day, close open ends of pipe temporarily with wood blocks or bulkheads. Do not lay pipe when conditions of trench or weather prevent installation. Provide a minimum of 2 1/2 feet depth of cover over top of pipe. 3.2.1.1.3 Tracer Wire Install a continuous length of tracer wire for the full length of each run of nonmetallic pipe. Attach wire to top of pipe in such manner that it will not be displaced during construction operations. 3.2.1.1.4 Connections to Existing Water Lines Make connections to existing water lines after coordination with the facility and with a minimum interruption of service on the existing line. Make connections to existing lines under pressure in accordance with the recommended procedures of the manufacturer of the pipe being tapped and as indicated, except as otherwise specified, tap concrete pipe in accordance with AWWA M9 for tapping concrete pressure pipe. 3.2.1.1.5 Sewer Manholes No water piping is to pass through or come in contact with any part of a sewer manhole. 3.2.1.1.6 Water Piping Parallel With Sewer Piping Where the location of the water line is not clearly defined by dimensions on the drawings, do not lay water line closer than 10 feet, horizontally, from any sewer line. a. Normal Conditions: Lay water piping at least 10 feet horizontally from sewer or sewer manhole whenever possible. Measure the distance from outside edge to outside edge of pipe or outside edge of manhole. When local conditions prevent horizontal separation install water piping in a separate trench with the bottom of the water piping at least 18 SECTION 33 11 00 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 inches above the top of the sewer piping. b. Unusual Conditions: When local conditions prevent vertical separation, construct sewer piping of AWWA compliant ductile iron water piping and perform hydrostatic sewer test, without leakage, prior to backfilling. When local conditions prevent vertical separation, test the sewer manhole in place to ensure watertight construction. 3.2.1.1.7 Water Piping Crossing Sewer Piping Provide at least 18 inches above the top (crown) of the sewer piping and the bottom (invert) of the water piping whenever possible. Measure the distance edge -to -edge. Where water lines cross under gravity sewer lines, construct sewer line of AWWA compliant ductile iron water piping with rubber-gasketed joints and no joint located within 10 feet, horizontally, of the crossing. a. Normal Conditions: Provide a separation of at least 18 inches between the bottom of the water piping and the top of the sewer piping in cases where water piping crosses above sewer piping. b. Unusual Conditions: When local conditions prevent a vertical separation described above, construct sewer piping passing over or under water piping of AWWA compliant ductile iron water piping and perform hydrostatic sewer test, without leakage, prior to backfilling. Construct sewer crossing with a minimum 20 feet length of the AWWA compliant ductile iron water piping, centered at the point of the crossing so that joints are equidistant and as far as possible from the water piping. Protect water piping passing under sewer piping by providing a vertical separation of at least 18 inches between the bottom of the sewer piping and the top of the water piping; adequate structural support for the sewer piping to prevent excessive deflection of the joints and the settling on or damage to the water piping. 3.2.1.1.8 Penetrations Provide ductile -iron or Schedule 40 steel wall sleeves for pipe passing through walls of valve pits and structures. Fill annular space between walls and sleeves with rich cement mortar. Fill annular space between pipe and sleeves with mastic. 3.2.1.2 Plastic Service Piping Install pipe and fittings in accordance with the paragraph GENERAL REQUIREMENTS and with the applicable requirements of ASTM D2774 and ASTM D2855, unless otherwise specified. Handle solvent cements used to join plastic piping in accordance with ASTM F402. 3.2.1.2.1 Jointing Make solvent -cemented joints for PVC piping using the solvent cement previously specified for this material; assemble joints in accordance with ASTM D2855. Make plastic pipe joints to other pipe materials in accordance with the recommendations of the plastic pipe manufacturer. 3.2.1.2.2 Plastic Pipe Connections to Appurtenances Connect plastic service lines to corporation stops and gate valves in SECTION 33 11 00 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 accordance with the recommendations of the plastic pipe manufacturer. 3.2.1.3 Water Service Piping 3.2.1.3.1 Location Connect water service piping to the existing service where indicated. Where building service has not been installed, terminate water service lines approximately 5 feet from the building line at the points indicated; close such water service lines with plugs or caps. 3.2.2 Backflow Preventers Install backflow preventers of type, size, and capacity indicated a minimum of 12 inch and a maximum of 36 inch above concrete base. Include valves and test cocks. Install according to the manufacturers requirements and the requirements of plumbing and health department and authorities having jurisdiction. Support NPS 2 1/2 inch and larger backflow preventers, valves, and piping near floor with 12 inch minimum air gap, and on concrete piers or steel pipe supports. Do not install backflow preventers that have a relief drain in vault or in other spaces subject to flooding. Do not install by-pass piping around backflow preventers. 3.2.3 Disinfection Prior to disinfection, provide disinfection procedures, proposed neutralization and disposal methods of waste water from disinfection as part of the disinfection submittal. Disinfect new water piping and existing water piping affected by Contractor's operations in accordance with AWWA C651. Disinfect new water piping using the AWWA C651. Ensure a free chlorine residual of not less than 10 parts per million after 24 hour holding period and prior to performing bacteriological tests. 3.2.4 Flushing Perform bacteriological tests prior to flushing. Flush solution from the systems with domestic water until maximum residual chlorine content is within the range of 0.2 to 0.5 parts per million, the residual chlorine content of the distribution system, or acceptable for domestic use. Use AWWA C655 neutralizing chemicals. 3.2.5 Pipe Restraint 3.2.5.1 Concrete Thrust Blocks Install concrete thrust blocks where indicated. 3.2.6 Valves 3.2.6.1 Gate Valves Install gate valves, AWWA C500 and UL 262, in accordance with the requirements of AWWA C600 for valve -and -fitting installation and with the recommendations of the Appendix ("Installation, Operation, and Maintenance of Gate Valves") to AWWA C500. Install gate valves, AWWA C509 or AWWA C515, in accordance with the requirements of AWWA C600 for valve -and -fitting installation and with the recommendations of the Appendix ("Installation, Operation, and Maintenance of Gate Valves") to AWWA C509 or AWWA C515. SECTION 33 11 00 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 Install gate valves on PVC water mains in accordance with the recommendations for appurtenance installation in AWWA M23, Chapter 7, "Installation." Make and assemble joints to gate valves as specified for making and assembling the same type joints between pipe and fittings. 3.2.6.2 Check Valves Install check valves in accordance with the applicable requirements of AWWA C600 for valve -and -fitting installation, except as otherwise indicated. Make and assemble joints to check valves as specified for making and assembling the same type joints between pipe and fittings. 3.3 FIELD QUALITY CONTROL 3.3.1 Tests Notify the Contracting Officer a minimum of five days in advance of hydrostatic testing. Coordinate the proposed method for disposal of waste water from hydrostatic testing. Perform field tests, and provide labor, equipment, and incidentals required for testing, except that water needed for field tests will be furnished as set forth in paragraph AVAILABILITY AND USE OF UTILITY SERVICES in Section 01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS. Provide documentation that all items of work have been constructed in accordance with the Contract documents. 3.3.1.1 Hydrostatic Test Test the water system in accordance with the applicable AWWA standard specified below. Test PVC and PVCO plastic water systems made with PVC pipe in accordance with the requirements of AWWA C605 for pressure and leakage tests. The amount of leakage on pipelines made of PVC water main pipe is not to exceed the amounts given in AWWA C605, except that at joints made with sleeve -type mechanical couplings, no leakage will be allowed. Test water service lines in accordance with requirements of AWWA C600 for hydrostatic testing. No leakage will be allowed at copper pipe joints, copper tubing joints (soldered, compression type, brazed), plastic pipe joints, flanged joints, and screwed joints. Do not backfill utility trench or begin testing on any section of a pipeline where concrete thrust blocks have been provided until at least 7 days after placing of the concrete. 3.3.1.2 Leakage Test For leakage test, use a hydrostatic pressure not less than the maximum working pressure of the system. Leakage test may be performed at the same time and at the same test pressure as the pressure test. 3.3.1.3 Bacteriological Testing Perform bacteriological tests in accordance with AWWA C651 Option A. 3.3.1.4 Backflow Preventer Tests After installation conduct Backflow Preventer Tests and provide test reports verifying that the installation meets the FCCCHR Manual Standards. 3.3.1.5 Tracer Wire Continuity Test Test tracer wire for continuity after service connections have been SECTION 33 11 00 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 completed and prior to final pavement or restoration. Verify that tracer wire is locatable with electronic utility locating equipment. Repair breaks or separations and re -test for continuity. 3.4 SYSTEM STARTUP Water mains and appurtenances must be completely installed, disinfected, flushed, and satisfactory bacteriological sample results received prior to permanent connections being made to the active distribution system. Obtain approval by the Contracting Officer prior to the new water piping being placed into service. 3.5 CLEANUP Upon completion of the installation of water lines and appurtenances, remove all debris and surplus materials resulting from the work. -- End of Section -- SECTION 33 11 00 Page 12 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 33 30 00 SANITARY SEWERS 05/18 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN WATER WORKS ASSOCIATION (AWWA) AWWA C104/A21.4 (2016) Cement -Mortar Lining for Ductile -Iron Pipe and Fittings for Water AWWA C105/A21.5 (2010) Polyethylene Encasement for Ductile -Iron Pipe Systems AWWA C110/A21.10 (2012) Ductile -Iron and Gray -Iron Fittings for Water AWWA C111/A21.11 (2017) Rubber -Gasket Joints for Ductile -Iron Pressure Pipe and Fittings AWWA C153/A21.53 (2011) Ductile -Iron Compact Fittings for Water Service AWWA C600 (2017) Installation of Ductile -Iron Mains and Their Appurtenances AWWA C605 (2014) Underground Installation of Polyvinyl Chloride (PVC) and Molecularly Oriented Polyvinyl Chloride (PVCO) Pressure Pipe and Fittings ASME INTERNATIONAL (ASME) ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch) ASTM INTERNATIONAL (ASTM) ASTM A746 (2018) Standard Specification for Ductile Iron Gravity Sewer Pipe ASTM C150/C150M (2018) Standard Specification for Portland Cement ASTM C270 (2014a) Standard Specification for Mortar for Unit Masonry ASTM C443 (2012; R 2017) Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets SECTION 33 30 00 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 ASTM C478 (2018) Standard Specification for Circular Precast Reinforced Concrete Manhole Sections ASTM C923 (2008; R 2013; E 2016) Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals ASTM C94/C94M (2017a) Standard Specification for Ready -Mixed Concrete ASTM C972 (2000; R 2011) Compression -Recovery of Tape Sealant ASTM C990 (2009; R 2014) Standard Specification for Joints for Concrete Pipe, Manholes and Precast Box Sections Using Preformed Flexible Joint Sealants ASTM D1784 (2011) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds ASTM D1785 (2015; E 2018) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120 ASTM D2241 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure -Rated Pipe (SDR Series) ASTM D2321 (2018) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity -Flow Applications ASTM D2464 (2015) Standard Specification for Threaded Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D2466 (2017) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40 ASTM D2467 (2015) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D3034 (2016) Standard Specification for Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings ASTM D3139 (1998; R 2011) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals ASTM D3212 (2007; R 2013) Standard Specification for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals SECTION 33 30 00 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension ASTM D624 (2000; R 2012) Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers ASTM F477 (2014) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe ASTM F949 (2015) Poly(Vinyl Chloride) (PVC) Corrugated Sewer Pipe with a Smooth Interior and Fittings UNI-BELL PVC PIPE ASSOCIATION (UBPPA) UBPPA UNI-B-6 (1998) Recommended Practice for Low -Pressure Air Testing of Installed Sewer Pipe 1.2 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Contractor's License; G SD-02 Shop Drawings Installation Drawings; G SD-03 Product Data Precast Concrete Manholes Frames, Covers, and Gratings Gravity Pipe Pressure Pipe SD-06 Test Reports Precast Concrete Sewer Manhole Test; G Hydrostatic Sewer Test; G Low -Pressure Air Tests; G Tests For Pressure Lines; G Deflection Testing Concrete Pipe Test; G SECTION 33 30 00 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 SD-07 Certificates Portland Cement Gaskets 1.3 QUALITY CONTROL 1.3.1 Installer Qualifications Install specified materials by a licensed underground utility Contractor licensed for such work in the state where the work is to be performed. Verify installing Contractor's License is current and state certified or state registered. 1.4 DELIVERY, STORAGE, AND HANDLING 1.4.1 Delivery and Storage Check upon arrival; identify and segregate as to types, functions, and sizes. Store off the ground in a manner affording easy accessibility and not causing excessive rusting or coating with grease or other objectionable materials. 1.4.1.1 Piping Inspect materials delivered to site for damage; store with minimum of handling. Store materials on site in enclosures or under protective coverings. Store plastic piping and jointing materials and rubber gaskets under cover out of direct sunlight. Do not store materials directly on the ground. Keep inside of pipes and fittings free of dirt and debris. 1.4.1.2 Cement, Aggregate, and Reinforcement As specified in Section 03 30 53 MISCELLANEOUS CAST -IN -PLACE CONCRETE. 1.4.2 Handling Handle pipe, fittings, and other accessories in such manner as to ensure delivery to the trench in sound undamaged condition. Take special care not to damage linings of pipe and fittings; if lining is damaged, make satisfactory repairs. Carry, do not drag, pipe to trench. PART 2 PRODUCTS 2.1 SYSTEM DESCRIPTION 2.1.1 Sanitary Sewer Gravity Pipeline Provide mains and laterals of ductile -iron pipe or polyvinyl chloride (PVC) plastic pipe as indicated. Provide new and modify existing exterior sanitary gravity sewer piping and appurtenances. Provide each system complete and ready for operation. 2.1.2 Sanitary Sewer Pressure Lines Provide pressure lines of polyvinyl chloride (PVC) plastic pressure pipe. SECTION 33 30 00 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 2.2 MATERIALS Provide materials conforming to the respective specifications and other requirements specified below. Submit manufacturer's product specification,standard drawings or catalog cuts. 2.2.1 Gravity Pipe 2.2.1.1 Ductile Iron Gravity Sewer Pipe and Associated Fittings 2.2.1.1.1 Ductile Iron Gravity Pipe and Fittings Provide ductile iron pipe conforming to ASTM A746 with cement -mortar lining in conforming to AWWA C104/A21.4, Pressure Class 350. Provide push -on joints conforming to AWWA C111/A21.11. 2.2.1.2 PVC Gravity Sewer Piping 2.2.1.2.1 PVC Gravity Pipe and Fittings ASTM D3034, SDR 35, or ASTM F949 with ends suitable for elastomeric gasket joints. 2.2.1.2.2 PVC Gravity Joints and Jointing Material Provide joints conforming to ASTM D3212. Gaskets are to conform to ASTM F477. 2.2.2 Pressure Pipe 2.2.2.1 PVC Pressure Pipe and Associated Fittings Pipe, couplings and fittings are to be manufactured of materials conforming to ASTM D1784, Class 12454B. 2.2.2.1.1 Pipe and Fittings Less Than 4 inch Diameter 2.2.2.1.1.1 Screw -Joint Provide pipe conforming to dimensional requirements of ASTM D1785, Schedule 80, with joints meeting requirements of 150 psi working pressure, 200 psi hydrostatic test pressure, unless otherwise shown or specified. Provide fittings for threaded pipe conforming to requirements of ASTM D2464, threaded to conform to the requirements of ASME B1.20.1 for use with Schedule 80 pipe and fittings. Pipe couplings when used, are to be tested as required by ASTM D2464. 2.2.2.1.1.2 Push -On Joint ASTM D3139, with ASTM F477 gaskets. Fittings for push -on joints are to be iron conforming to AWWA C110/A21.10 or AWWA C153/A21.53 and AWWA C111/A21.11 with a cement -mortar lining conforming to AWWA C104/A21.4, standard thickness. 2.2.2.1.1.3 Solvent Cement Joint Provide pipe conforming to dimensional requirements of ASTM D1785 or ASTM D2241 with joints meeting the requirements of 150 psi working pressure and 200 psi hydrostatic test pressure. Fittings for solvent cement jointing are to conform to ASTM D2466 or ASTM D2467. SECTION 33 30 00 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 2.2.3 Cement Mortar Provide cement mortar conforming to ASTM C270, Type M with Type II cement. 2.2.4 Portland Cement Submit certificates of compliance stating the type of cement used in manufacture of concrete pipe, fittings, septic tanks, and precast manholes. Provide portland cement conforming to ASTM C150/C150M, Type II for concrete used in concrete pipe, concrete pipe fittings, septic tanks, and manholes and type optional for cement used in concrete cradle, concrete encasement, and thrust blocking. 2.2.5 Portland Cement Concrete Provide portland cement concrete conforming to ASTM C94/C94M, compressive strength of 4000 psi at 28 days, except for concrete cradle and encasement or concrete blocks for manholes. Concrete used for cradle and encasement is to have a compressive strength of 2500 psi minimum at 28 days. Protect concrete in place from freezing and moisture loss for 7 days. 2.2.6 Precast Concrete Manholes Provide precast concrete manholes, risers, base sections, and tops conforming to ASTM C478. 2.2.7 Gaskets and Connectors Provide gaskets for joints between manhole sections conforming to ASTM C443. Resilient connectors for making joints between manhole and pipes entering manhole are to conform to ASTM C923 or ASTM C990. 2.2.8 External Preformed Rubber Joint Seals An external preformed rubber joint seal is an accepted method of sealing cast iron covers to precast concrete sections to prevent ground water infiltration into sewer systems. All finished and sealed manholes constructed in accordance with paragraph entitled "Manhole Construction" are to be tested for leakage in the same manner as pipelines as described in paragraph entitled "Leakage Tests." The seal is to be multi -section with a neoprene rubber top section and all lower sections made of Ethylene Propylene Diene Monomer (EPDM) rubber with a minimum thickness of 60 mils. Each unit is to consist of a top and bottom section and have mastic on the bottom of the bottom section and mastic on the top and bottom of the top section. The mastic is to be a non -hardening butyl rubber sealant and seal to the cone/top slab of the manhole/catch basin and over the lip of the casting. Extension sections are to cover up to two more adjusting rings. Properties and values are listed in the following table: Properties, Test Methods and Minimum Values for Rubber used in Preformed Joint Seals Physical Properties Test Methods EPDM Neoprene Butyl Mastic Tensile, psi ASTM D412 1840 2195 -- SECTION 33 30 00 Page 6 Replace Pump Station 7022, OLF Atlantic W06895127 Properties, Test Methods and Minimum Values for Rubber used in Preformed Joint Seals Physical Properties Test Methods EPDM Neoprene Butyl Mastic Elongation, percent ASTM D412 553 295 350 Tear Resistance, ppi ASTM D624 (Die B) 280 160 -- Rebound, percent, 5 minutes ASTM C972 (mod.) -- -- 11 Rebound, percent, 2 hours ASTM C972 -- -- 12 PART 3 EXECUTION 3.1 PREPARATION 3.1.1 Installation Drawings Submit Installation Drawings showing complete detail, both plan and side view details with proper layout and elevations. 3.2 INSTALLATION Backfill after inspection by the Contracting Officer. Before, during, and after installation, protect plastic pipe and fittings from any environment that would result in damage or deterioration to the material. Keep a copy of the manufacturer's instructions available at the construction site at all times and follow these instructions unless directed otherwise by the Contracting Officer. 3.2.1 Connections to Existing Lines Obtain approval from the Contracting Officer before making connection to existing line. Conduct work so that there is minimum interruption of service on existing line. 3.2.2 General Requirements for Installation of Pipelines These general requirements apply except where specific exception is made in the following paragraphs entitled "Special Requirements." 3.2.2.1 Location Install pressure sewer lines beneath water lines only, with the top of the sewer line being at least 2 feet below bottom of water line. When these separation distances can not be met, contact the Contracting Officer for direction. SECTION 33 30 00 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 3.2.2.1.1 Sanitary Piping Installation Parallel with Water Line 3.2.2.1.1.1 Normal Conditions Install sanitary piping or manholes at least 10 feet horizontally from a water line whenever possible. Measure the distance from edge -to -edge. 3.2.2.1.1.2 Unusual Conditions When local conditions prevent a horizontal separation of 10 feet, the sanitary piping or manhole may be laid closer to a water line provided that: a. The top (crown) of the sanitary piping is to be at least 18 inches below the bottom (invert) of the water main. b. Where this vertical separation cannot be obtained, construct the sanitary piping with AWWA-approved ductile iron water pipe pressure and conduct a hydrostatic sewer testwithout leakage prior to backfilling. C. The sewer manhole is to be of watertight construction and tested in place. 3.2.2.1.2 Installation of Sanitary Piping Crossing a Water Line 3.2.2.1.2.1 Normal Conditions Lay sanitary sewer piping by crossing under water lines to provide a separation of at least 18 inches between the top of the sanitary piping and the bottom of the water line whenever possible. 3.2.2.1.2.2 Unusual Conditions When local conditions prevent a vertical separation described above, use the following construction: a. Construct sanitary piping passing over or under water lines with AWWA-approved ductile iron water pressure piping and conduct a hydrostatic sewer testwithout leakage prior to backfilling. b. Protect sanitary piping passing over water lines by providing: (1) A vertical separation of at least 18 inches between the bottom of the sanitary piping and the top of the water line. (2) Adequate structural support for the sanitary piping to prevent excessive deflection of the joints and the settling on and breaking of the water line. (3) That the length, minimum 20 feet, of the sanitary piping be centered at the point of the crossing so that joints are equidistant and as far as possible from the water line. 3.2.2.1.3 Sanitary Sewer Manholes No water piping shall pass through or come in contact with any part of a sanitary sewer manhole. SECTION 33 30 00 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 3.2.2.2 Earthwork Perform earthwork operations in accordance with Section 31 23 00.00 20 EXCAVATION AND FILL. 3.2.2.3 Pipe Laying and Jointing Inspect each pipe and fitting before and after installation; replace those found defective and remove from site. Provide proper facilities for lowering sections of pipe into trenches. Lay nonpressure pipe with the bell ends in the upgrade direction. Adjust spigots in bells to give a uniform space all around. Blocking or wedging between bells and spigots will not be permitted. Replace by one of the proper dimensions, pipe or fittings that do not allow sufficient space for installation of joint material. At the end of each work day, close open ends of pipe temporarily with wood blocks or bulkheads. Provide batterboards not more than 25 feet apart in trenches for checking and ensuring that pipe invert elevations are as indicated. Laser beam method may be used in lieu of batterboards for the same purpose. Construct branch connections by use of regular fittings or solvent cemented saddles as approved. Provide saddles for PVC pipe conforming to Table 4 of ASTM D3034. 3.2.3 Special Requirements 3.2.3.1 Installation of Ductile Iron Gravity Sewer Pipe Unless otherwise specified, install pipe and associated fittings in accordance with paragraph entitled "General Requirements for Installation of Pipelines" of this section and with the requirements of AWWA C600 for pipe installation and joint assembly. a. Make push -on joints with the gaskets and lubricant specified for this type joint and assemble in accordance with the applicable requirements of AWWA C600 for joint assembly. Make mechanical -joints with the gaskets, glands, bolts, and nuts specified for this type joint and assemble in accordance with the applicable requirements of AWWA C600 for joint assembly and the recommendations of Appendix A to AWWA C111/A21.11. b. Exterior protection: Completely encase buried ductile iron pipelines with polyethylene tube or sheet in accordance with AWWA C105/A21.5, using Class A polyethylene film. 3.2.3.2 Installation of PVC Piping Install pipe and fittings in accordance with paragraph entitled "General Requirements for Installation of Pipelines" of this section and with the requirements of ASTM D2321 for laying and joining pipe and fittings. Make joints with the gaskets specified for joints with this piping and assemble in accordance with the requirements of ASTM D2321 for assembly of joints. Make joints to other pipe materials in accordance with the recommendations of the plastic pipe manufacturer. 3.2.3.3 Installation of PVC Pressure Pipe Unless otherwise specified, install pipe and fittings in accordance with AWWA C605. AWWA C605 includes requirements such as excavation, installation, and placement of apputenances. SECTION 33 30 00 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 3.2.3.3.1 Pipe Less Than 4 Inch Diameter 3.2.3.3.1.1 Threaded Joints Make by wrapping the male threads with joint tape or by applying an approved thread lubricant, then threading the joining members together. Tighten the joints with strap wrenches which will not damage the pipe and fittings. Tighten the joint no more than 2 threads past hand -tight. 3.2.3.3.1.2 Push -On Joints Bevel the ends of pipe for push -on joints to facilitate assembly. Mark pipe to indicate when the pipe is fully seated. Lubricate the gasket to prevent displacement. Exercise care to ensure that the gasket remains in proper position in the bell or coupling while making the joint. 3.2.3.3.1.3 Solvent -Weld Joints Comply with the manufacturer's instructions. 3.2.4 Concrete Work Cast -in -place concrete is included in Section 03 30 53 MISCELLANEOUS CAST -IN -PLACE CONCRETE. Support the pipe on a concrete cradle, or encased in concrete where indicated or directed. 3.2.5 Manhole Construction Construct base slab of cast -in -place concrete or use precast concrete base sections. Make inverts in cast -in -place concrete and precast concrete bases with a smooth -surfaced semi -circular bottom conforming to the inside contour of the adjacent sewer sections. For changes in direction of the sewer and entering branches into the manhole, make a circular curve in the manhole invert of as large a radius as manhole size will permit. For cast -in -place concrete construction, either pour bottom slabs and walls integrally or key and bond walls to bottom slab. No parging will be permitted on interior manhole walls. For precast concrete construction, make joints between manhole sections with the gaskets specified for this purpose; install in the manner specified for installing joints in concrete piping. Parging will not be required for precast concrete manholes. Perform cast -in -place concrete work in accordance with the requirements specified under paragraph entitled "Concrete Work" of this section. Make joints between concrete manholes and pipes entering manholes with the resilient connectors specified for this purpose; install in accordance with the recommendations of the connector manufacturer. Where a new manhole is constructed on an existing line, remove existing pipe as necessary to construct the manhole. Cut existing pipe so that pipe ends are approximately flush with the interior face of manhole wall, but not protruding into the manhole. Use resilient connectors as previously specified for pipe connectors to concrete manholes. 3.2.6 Miscellaneous Construction and Installation 3.2.6.1 Connecting to Existing Manholes Connect pipe to existing manholes such that finish work will conform as nearly as practicable to the applicable requirements specified for new manholes, including all necessary concrete work, cutting, and shaping. Center the connection on the manhole. Holes for the new pipe are be of SECTION 33 30 00 Page 10 Replace Pump Station 7022, OLF Atlantic WO6895127 sufficient diameter to allow packing cement mortar around the entire periphery of the pipe but no larger than 1.5 times the diameter of the pipe. Cut the manhole in a manner that will cause the least damage to the walls. 3.2.6.2 Metal Work 3.2.6.2.1 Workmanship and Finish Perform metal work so that workmanship and finish will be equal to the best practice in modern structural shops and foundries. Form iron to shape and size with sharp lines and angles. Do shearing and punching so that clean true lines and surfaces are produced. Make castings sound and free from warp, cold shuts, and blow holes that may impair their strength or appearance. Give exposed surfaces a smooth finish with sharp well-defined lines and arises. Provide necessary rabbets, lugs, and brackets wherever necessary for fitting and support. 3.2.6.2.2 Field Painting After installation, clean cast-iron frames, covers, gratings, and steps not buried in concrete to bare metal, remove mortar, rust, grease, dirt, and other deleterious materials and apply a coat of bituminous paint. Do not paint surfaces subject to abrasion. 3.3 FIELD QUALITY CONTROL The Contracting Officer will conduct field inspections and witness field tests specified in this section. Be able to produce evidence, when required, that each item of work has been constructed in accordance with the drawings and specifications. 3.3.1 Tests Perform field tests and provide labor, equipment, and incidentals required for testing. 3.3.1.1 Hydrostatic Sewer Test When unusual conflicts are encountered between sanitary sewer and waterlines a hydrostatic pressure sewer test will be performed in accordance with the applicable AWWA standard for the piping material or AWWA C600. 3.3.1.2 Leakage Tests for Nonpressure Lines Test lines for leakage by either by low-pressure air tests. When necessary to prevent pipeline movement during testing, place additional backfill around pipe sufficient to prevent movement, but leaving joints uncovered to permit inspection. When leakage or pressure drop exceeds the allowable amount specified, make satisfactory correction and retest pipeline section in the same manner. Correct visible leaks regardless of leakage test results. 3.3.1.2.1 Low -Pressure Air Tests 3.3.1.2.1.1 PVC Pipelines Test PVC pipe in accordance with UBPPA UNI-B-6. The allowable pressure SECTION 33 30 00 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 drop is located in UBPPA UNI-B-6. Make calculations in accordance with the Appendix to UBPPA UNI-B-6. 3.3.1.3 Tests for Pressure Lines Test pressure lines in accordance with the applicable standard specified in this paragraph, except for test pressures. For hydrostatic pressure test, use a hydrostatic pressure 50 psi in excess of the maximum working pressure of the system, but not less than 100 psi, holding the pressure for a period of not less than one hour. For leakage test, use a hydrostatic pressure not less than the maximum working pressure of the system. Leakage test may be performed at the same time and at the same test pressure as the pressure test. 3.3.1.3.1 PVC Pressure Pipe Test PVC pressure pipe in accordance with the requirements of AWWA C605 for hydrostatic and leakage tests. The quantity of water that must be supplied during testing is not to exceed the quantity of water calculated in accordance with AWWA C605 to maintain the specified test pressure within 5 psi. 3.3.2 Field Tests for Cast -In -Place Concrete Field testing requirements are covered in Section 03 30 53 MISCELLANEOUS CAST -IN -PLACE CONCRETE. 3.3.3 Inspection Check each straight run of pipeline for gross deficiencies by holding a light in a manhole; the light must show a practically full circle of light through the pipeline when viewed from the adjoining end of line. -- End of Section -- SECTION 33 30 00 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 SECTION 33 32 13.13 PACKAGED SEWAGE LIFT STATIONS, WET WELL TYPE 11/14 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN WATER WORKS ASSOCIATION (AWWA) AWWA C110/A21.10 (2012) Ductile -Iron and Gray -Iron Fittings for Water AWWA C500 (2009) Metal -Seated Gate Valves for Water Supply Service AWWA C509 (2015) Resilient -Seated Gate Valves for Water Supply Service AWWA C600 (2017) Installation of Ductile -Iron Mains and Their Appurtenances ASME INTERNATIONAL (ASME) ASME B16.11 (2016) Forged Fittings, Socket -Welding and Threaded ASME B16.3 (2016) Malleable Iron Threaded Fittings, Classes 150 and 300 ASTM INTERNATIONAL (ASTM) ASTM A123/A123M (2017) Standard Specification for Zinc (Hot -Dip Galvanized) Coatings on Iron and Steel Products ASTM A126 (2004; R 2014) Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel ASTM C478 (2018) Standard Specification for Circular Precast Reinforced Concrete Manhole Sections ASTM C913 (2018) Standard Specification for Precast Concrete Water and Waste Water Structures INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE C62.11 (2012) Standard for Metal -Oxide Surge SECTION 33 32 13.13 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 Arresters for Alternating Current Power Circuits (>1kV) INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO) ISO 1940-1 (2003; R 2008) Mechanical Vibration - Balance Quality Requirements for Rotors in a Constant (Rigid) State - Part 1: Specification and Verification of Balance Tolerances UNDERWRITERS LABORATORIES (UL) UL 864 (2014; Reprint Mar 2018) UL Standard for Safety Control Units and Accessories for Fire Alarm Systems UL 1449 (2014; Reprint Jul 2017) UL Standard for Safety Surge Protective Devices 1.2 SUBMITTALS Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Material, Equipment, and Fixtures List; G SD-02 Shop Drawings Fabrication Drawings; G Erection/Installation Drawings; G Wet Well Valve Vault SD-03 Product Data Spare Parts Data; G Entrance Covers G Pumps; G Pump Controls; G Impellers; G Couplings; G Bearings; G Stuffing Boxes; G Gate Valves; G SECTION 33 32 13.13 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 Check Valves; G Electric Motors; G Submesrible Level Transmitter Float Controls Direct Act Float SD-05 Design Data Motor/Pumps; G SD-06 Test Reports Pump Test; G Hydrostatic Pressure Test; G Pressure Sensor Test; G Float Test; G SD-07 Certificates Listing of Product Installations; G Entrance Covers; G Pumps; G Gate Valves; G Check Valves; G Electric Motors; G Wet Well Valve Vault SD-08 Manufacturer's Instructions Entrance Covers; G Pumps; G Pump Controls; G Gate Valves; G Check Valves; G Electric Motors; G Special Tools; G Posted Instructions; G SECTION 33 32 13.13 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 Submersible Level Transmitter Float Controls SD-10 Operation and Maintenance Data Operation and Maintenance Manuals; G Preventative Maintenance and Inspection Procedure; G SD-11 Closeout Submittals Warranty; G 1.3 QUALITY CONTROL Submit a listing of product installations similar to the package lift station being installed. Verify conformance of materials and equipment for package lift station to the referenced publications or as specified. Verify that the manufacturer is regularly engaged in the manufacture of such products. 1.4 DELIVERY, STORAGE, AND HANDLING Inspect materials delivered to site for damage. Unload and store with minimum handling. Store materials on site in enclosures or under protective covering. Do not store materials directly on the ground. Keep inside of pipes, fittings, and valves free of dirt and debris. Handle pipe, fittings, and other accessories in such manner as to ensure delivery to the trench in sound undamaged condition. Take special care not to damage linings of pipe and fittings; if lining is damaged, make satisfactory repairs. Carry, do not drag, pipe to trench. 1.5 WARRANTY Provide a manufactuers' warranty for pumps, float switches, control panel. Create a list or reference all specific operation and maintenance procedures that are required to keep the warranty valid. PART 2 PRODUCTS 2.1 SYSTEM DESCRIPTION Provide each station with two pumps with controls capable of operating the pumps either simultaneously or individually, depending on the load conditions. Furnish and install each lift station as a complete unit with necessary appurtenances designed for the following: Service life - 15 years Pump capacity - as shown on project plans Total head - as shown on project plans SECTION 33 32 13.13 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 Submit fabrication drawings after receiving tentative approval of the equipment and the materials list but before installation. Submit drawings covering necessary or recommended changes to accommodate the equipment offered. Show on the drawings the design of the chamber, with dimensions, types, and thicknesses of materials, and elevation levels with reference to those elevations indicated. Provide the following motor/pumps design information prior to final turnover - number of motor rotor bars and stator slots; number of cooling fan blades; RPM of motor; bearings, bearing manufacturer, bearing type, bearing style and number of balls/elements; number of commutator bars and commutator brushes; SCR firing frequencies; and number of pump impellers. 2.1.1 Design Requirements 2.1.1.1 Pump Construction Fabricate castings in cast iron or steel free from injurious defects. Design castings to permit easy replacement of parts. Gasket all joints to prevent leakage. Design and install passageways to permit the smooth flow of sewage and free from sharp turns and projections. Provide pump castings with cleanout plates in the suction line and drain plugs. a. Electric Motors Provide 60-hertz, 3-phase motors. b. Impellers Fabricate impellers in cast iron, cast steel, or an alloy suitable for the service required. Provide free flowing impellers which permit objects in the sewage that enter the pump to pass into the discharge pipe. Provide each impeller keyed, splined, or threaded on the shaft and locked in such manner that lateral movement is prevented and reverse rotation can not cause loosening. C. Couplings Provide heavy-duty flexible type couplings, keyed to the shaft. Provide universal type couplings for vertical pumps. d. Shaft Sleeves Protect the shaft from the liquid being pumped, points in contact with the stuffing boxes, and other wearing parts with sleeves designed in bronze or a suitable alloy. e. Stuffing Boxes Grease -seal stuffing boxes with a seal ring, designed to ensure tight packing without excessive wear or friction on the shafts, and prevent the leakage of air or water. Provide split type glands which can be easily removed for repacking. f. Balance Balance rotating parts of the equipment mechanically and hydraulically to operate throughout the required range without excessive end thrust, vibration, and noise. Conform allowable vibration limits with ISO 1940-1, SECTION 33 32 13.13 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 Table 1. Existence of defects that cannot be eliminated by adjustment will be sufficient cause for rejection of the equipment. g. Shafts Provide high-grade steel shafts of a size and strength to perform the work required. h. Bearings Provide ball or roller type main bearings to withstand radial and end thrust. Pumps dependent upon hydraulic balance are prohibited. i. Lubrication Provide self lubricating, permanently sealed bearings. 2.2 COMPONENTS Submit a material, equipment, and fixtures list of all major components including manufacturer's catalog numbers, specification and drawing reference number, warranty information, and fabrication site. 2.2.1 Chamber Include pipe supports, brackets, and other miscellaneous components of steel conforming to ASTM A36/A36M, ASME B16.3,ASME B16.11 and hot -dipped galvanized in accordance with ASTM A123/A123M. 2.2.2 Wet Well Base Material 2.2.2.1 Wet Well and Valve Vault Provide precast concrete wet well and valve vault with inside dimensions as indicated conforming to the requirements of ASTM C478 and ASTM C913, as applicable. 2.2.3 Entrance Covers 2.2.3.1 Access Hatch Cover Provide aluminum access hatch cover as indicated. Include lifting mechanism, automatic hold open arm, slam lock with handle, and flush lift handle. Use automatic hold open arm that locks in the 90 degree position. Use access hatch cover capable of withstanding a live load of 300 lbs./sq. ft. Provide stainless steel cylinder lock with two keys per lock. Key all the locks the same. 2.2.4 Pumps 2.2.4.1 Submersible Sewage Nonclog Pump Provide submersible sewage nonclog pumps with grinder units as indicated. Provide UL listed pumps for explosion proof Class 1, Division 1, Groups C and D hazardous locations. Provide submersible, centrifugal sewage pumps and grinder units capable of grinding the materials found in normal domestic sewage, including plastics, rubber, sanitary napkins, disposable diapers, animal hair and wooden articles into a finely ground slurry with particle dimensions no greater than 1/4 inch of the nonclogging type with SECTION 33 32 13.13 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 passageways designed to pass 3 inch diameter spheres without clogging. Provide pump capacity, number of pumps and motor characteristics as indicated on the drawings. Select pumps to continuously operate in a submerged or partially submerged condition. 2.2.4.2 Alternator Provide an alternator control switch to operate in connection with each float. Use an alternator control switch to alternate the operation of the pumps and operate both pumps if the water level rises above the second high water level. Incorporate time delay function and devices in the alternator controls such that both sewage pumps cannot be started simultaneously for an adjustable period of 10 to 120 seconds after shutdown. Use the delay function designed to operate in any condition of start-up in either normal or emergency operational mode. 2.2.5 Valves 2.2.5.1 Gate Valves in Valve Vault Conform to AWWA C500 for gate valves with outside -screw -and -yoke rising -stem type with double disc gates and flanged ends. Conform to AWWA C509 for valves with outside -screw -and -yoke rising -stem type with flanged ends. Provide valves with handwheels that open by counterclockwise rotation of the valve stem. Bolt and construct stuffing boxes to permit easy removal of parts for repair. Use valves from one manufacturer. 2.2.5.2 Check Valves Less than 4-Inch Diameter Provide neoprene ball check valve with integral hydraulic sealing flange, designed for a hydraulic working pressure of 175 psi. 2.2.5.3 Check Valves 4-Inch and Larger Diameter Provide nonclogging swing check valve rated for not less than 175 psig working pressure capable of passing 3-inch diameter solids. Cast iron conforming to ASTM A126. Buna-N disc and integral seat. Flanged ends conforming to AWWA C110/A21.10. Provide a positive horizontal, swing check type check valves. Provide valves that permit a free flow of sewage forward and a positive check against backflow. Provide iron body valves with a removable cover for inspection and removal of the gate assembly. Provide bronze gate, gate seats, shaft, studs, and nuts. 2.2.6 Piping Provide force mains in accordance with Section 33 30 00 SANITARY SEWERAGE. 2.2.6.1 Piping Connections Provide pump suction and discharge with flanged connections of the proper size for the pump type and capacity. Provide between pipes of dissimilar metals a rubber gasket or other approved type of insulating joint or dielectric coupling to effectively prevent metal -to -metal contact between adjacent sections of piping. SECTION 33 32 13.13 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 2.2.6.2 Accessories Provide flanges, connecting pieces, transition glands, transition sleeves, and other adapters as required. 2.2.6.3 Flexible Flanged Coupling Provide flexible flanged couplings applicable for sewage as indicated. Use flexible flanged coupling designed for a working pressure of 350 psi. 2.2.7 Nameplates Provide the manufacturer's name or trademark on a corrosion -resistant identification plate or cast integrally, on each item of equipment, stamped, or otherwise permanently marked in a conspicuous place. Include on the pump identification plate the pump capacity in gpm, pump head in feet and speed of rotation. Cast on the body of the pump the direction of rotation. 2.2.8 Pump Controls 2.2.8.1 General Pump operating controls provided by the pump supplier and are the automatic type including all necessary components to function reliably. Mount controls in a NEMA 4x rated stainless steel control panel. Ensure equipment subject to contact with sewage or sewage gases is corrosion -resistant metal. Provide an electronic controller that automatically activates and alternates the pump operation. If the liquid level continues to rise to the plans -specified level, the controller engages both pumps to operate simultaneously until both shut off at the specified low level. Provide hand -off -auto switches to choose the mode of operation for each pump. Provide controls with a 12 VDC powered float switch connected to the alarm contact of the battery charger to activate high-level alarms. Protect pumping stations from lightning and transient voltage surges and equip with phase protection. Design the control system to operate two (2) pumps at power characteristics as shown on the plans. Ensure all controls and wiring meet or exceed the requirements of the National Electrical Code (NEC), Latest Edition. Provide components that are UL listed or FM approved. Require the control function to provide for the operation of the pumps under normal conditions and alternates the pumps on each pump down cycle. In the event the incoming flow exceeds the pumping capacity of the lead pump, the offline pumps automatically start to handle the increased flow. As the flow decreases, the pumps cut off at the elevations set on the controller. 2.2.8.2 Enclosure Provide a NEMA 4x rated enclosure manufactured from stainless steel. The enclosure is a wall mount type suitable for mounting on strut or channel with a minimum depth sized to adequately house all the components. SECTION 33 32 13.13 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 Provide a rubber composition door gasket and assures a positive weatherproof seal. Provide a door that opens a minimum of 180 degrees and is equipped with a 3-point latch and padlockable handle. Provide a dead front mounted in the panel to provide protection of personnel from live internal wiring. Install cutouts for breaker handles to allow operation of breakers without entering the compartment. Mount all control switches, indicator pilot lights, elapsed time meters, duplex receptacle and other operational devices on the external surface of the dead front. Ensure the dead front opens a minimum of 150 degrees to allow access to equipment for maintenance. Mount all hardware to the subpanel with machine thread tapped holes. Sheet metal screws are not acceptable. Permanently identify all devices to match the schematic diagram. Provide an enclosure ventilator located near the top of the enclosure on the opposite side of the generator receptacle. Provide a rain and vermin proof ventilator and made of fire retardant thermoplastic material. 2.2.8.3 Power Distribution Provide a panel power distribution that includes all necessary components and is completely wired with stranded copper conductors rated at 194 degrees F. Install all conductor terminations as recommended by the device manufacturer. Provide a main circuit breaker in the control panel. Size each motor breaker to meet the pump motor operating characteristics. Individually protect the control circuit and the duplex receptacle by circuit breakers. Install indicating type circuit breakers, providing "On/Off/Trip" positions of the operating handle. When the breaker is tripped automatically, the handle assumes a middle position indicating "Trip" Provide quick -make and quick -break thermal magnetic breakers on manual and automatic operation and have inverse time characteristics secured through the use of bimetallic tripping elements supplemented by a magnetic trip for instantaneous protection. Design breakers so that an overload on one pole automatically trips and opens all legs. Field installed handle ties are not acceptable. Ensure motor starters are open frame, across the line, full voltage, NEMA rated with individual overload protection for each phase. Ensure motor starter contact and coil is replaceable from the front of the starter without removing from its mounted position. Provide motor overload protection via melting alloy type thermal overload relays. Provide overloads that are interchangeable and sized per NEC. Provide control transformers for 120 VAC requirements in the control panel. Provide fused transformers and the secondaries grounded. Provide incoming power with both lightning surge arresters (line side, SECTION 33 32 13.13 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 IEEE C62.11) and transient voltage surge suppression (load side, UL 1449 ). Use solid state devices with LED indicator lights for power and protective status. As a minimum, rate devices for 50,000 amps per phase with response time less than 5nSec. Install a line voltage rated, solid-state, adjustable, plug-in monitor to sense reversed or loss of a phase. Ensure the control circuit de -energizes upon sensing any of the faults and automatically restores service upon return to normal power. 2.2.8.4 Panel Mounted Provide a weatherproof -shatterproof red strobe alarm light fixture rated at 100,000 peak candle power, 12 VDC, 80 flashes per minute to indicate alarm conditions. Mount the alarm horn on the exterior of the cabinet. The alarm horn provides a signal of not less than 90db at 10 feet. Deactivate the alarm horn with an alarm silence switch, however, the alarm light flashes until the alarm condition ceases to exist. At that time the alarm reset function resets for normal operation. The alarm circuitry is 12 VDC, powered by a battery operated alarm with charger with plug-in base, solid state circuitry and push to test switch. Battery is rated for 7.0 amp -hours minimum. Alarm horn and light are activated via the battery charger upon either loss of utility power or a high level condition in the wet well. 2.2.8.5 Remote Mounted Provide remote alarm panel mounted in Duty Office of Building 7019. Alarm panel shall activate upon activation of the panel mounted alarm. Panel shall be rated for indoor and outdoor use in accordance with UL 864. Alarm panel shall have horn and light. Horn shall be rated 82 decibels at 10 feet. Panel shall have an alarm test and horn silence switch with auto reset. 2.2.8.6 Control System Provide a control system for the automatic and manual control and alternation of the pumps to maintain a pumped down condition of the wet well. The submersible level transmitter shall be the primary level controller. The direct acting floats shall act as a backup control system. Provide control of duplex pumps by an electronic alternating controller with digital level display. As the level in the wet well rises, the lead pump as determined by the alternator, starts and pump the station to the "off" position. In the event the incoming flow exceeds the capacity of the lead pump, the lag pump starts and both pumps run to the off level. The alternator switches when the off level is reached. If the level continues to rise, alarm functions are activated via a high-level float switch (intrinsically safe for Class I, Division 1, hazardous installations). SECTION 33 32 13.13 Page 10 Replace Pump Station 7022, OLF Atlantic W06895127 2.2.8.7 Direct Operating Floats Direct -acting floats shall be mercury free. Use a direct acting float switch consisting of a normally -open mercury switch enclosed in a float. Use pipe mounted float assembly. Use float molded of rigid high -density polyurethane foam, color -coded and coated with a durable, water and corrosion -resistant jacket of clear urethane. Provide connecting cable and support pole in accordance with manufacturers recommendations. Provide a cast aluminum NEMA Type 4X junction box to connect float assembly. Use box with a gasketed cover with tapped float fitting and conduit entrance pipe threaded opening. Mount floats at fixed elevations as shown. Use floats designed to tilt and operate their switches causing sequential turn -on turn-off of the pump, when the liquid level being sensed rises or falls past the float. 2.2.8.8 Submersible Level Transmitter Provide submersible level indicator capable of indicating wetwell liquid levels. Provide connecting cable and support pole in accordance with manufacturers recommendations. SPECIFICATIONS Service Compatible fluids. Not for use with powder and bulk solids. Wetted Materials Sensor: 316 SS, 316L SS Epoxy. Ranges 10 psi, 23.09 Feet Accuracy +0.2% FS Temperature Limits Ambient: 0 to 200' F Temperature Compensation 0 to 180' F Pressure Limits 2x FS Power Requirement 13 to 30 VDC (2 wire) Output Signal 4 to 20 mA (Two -wire) Max. Loop Resistance 900 Ohms at 24 VDC Electrical Connections Wire Pigtail Enclosure Rating Weatherproff meets NEMA 4X, explosion -proof rated Class I, Div. 1, Groups B, C, D; Class II/III, Div. 1, Groups E, F, G. Mounting Orientation Vertical Weight 4.3 lb SECTION 33 32 13.13 Page 11 Replace Pump Station 7022, OLF Atlantic WO6895127 Agency Approvals CE, FM 2.2.8.9 Ancillary Equipment The control system includes, but not be limited to: a. An elapsed time meter for each pump mounted on the dead front door. The meter operates on 120 VAC, and indicate run time in hours, have LCD Display and is not resettable. b. Control wire is a minimum 18 AWG. Route all control wires through a plastic wireway with snap on covers, bundled and tie wrapped to form a neat assembly. C. Provide a duplex, 20 amp, GFI receptacle providing 120 volts, 60 hertz, single phase power inside the panel on the deadfront door. d. 1-N/O and 1-N/C unpowered contact for high level, power/control power failure, and pump run indication wired to terminal strip. e. Identification plate engraved to show white letters on a black background. Letters are uppercase. Identification Plate to indicate "LIFT STATION CONTROL PANEL" system voltage (e.g. 208V, 3PH or 480V, 3PH), and power source. g. Pump seal failure indication. h. Time delay relay to prevent pumps from starting simultaneously. 2.3 PAINT Treat and paint equipment in accordance with the manufacturer's standard practice for sewage resistance. 2.4 PORTABLE STAINLESS HOIST The pump station will be supplied with a portable stainless hoist to facilitate equipment removal and placement for periodic and emergency maintenance. The hoisting equipment shall be sized for 1,800 lbs max load rating and will include stainless pedestal base, mounted to the pump station wet well cover to adequately reach required equipment. The portable host shall be all T-304 stainless steel construction with marine grade brake winch and 30 feet (9m) of 1/4-inch (7mm) T-304 stainless steel cable with galvanized safety hook. The fixed reach davit arm shall be set at 24" and the overall unit height shall be 60". The winch -end of the cable shall be supplied with a swedge-ball end for easy removal from the winch, and shall be supplied with an additional 10' of cable from the top of station elevation, to be coiled and hung from a dedicated stainless hook in the access hatchway. Each pump and/or trash basket as required shall have a dedicated lifting cable assembly. The portable hoist shall be guaranteed against defects in material and/or workmanship for a period of 3 years. 2.5 GAUGE ASSEMBLY Pressure gauges shall be installed on each discharge pipe as indicated on SECTION 33 32 13.13 Page 12 Replace Pump Station 7022, OLF Atlantic WO6895127 the drawings. Each pressure gauge shall be direct mounted, stainless steel case, stainless steel sensing element, liquid filled, with a one and one-half inch diameter dial and furnished with a clear glass crystal window, one-fourth inch shut-off (isolation valve). All gauges shall be weatherproofed. The face dial shall be white finished aluminum with jet black graduations and figures. The face dial shall indicate the units of pressure measured in psi, with a 0-60 psi range. PART 3 EXECUTION 3.1 INSTALLATION Install lift station as indicated, in accordance with drawings and the manufacturer's instructions. Dampen and isolate equipment vibration. 3.1.1 Protection from Moving Parts Locate guard belts, pulleys, chains, gears, couplings, projecting setscrews, keys, and other rotating parts in accordance with applicable OSHA standards and so that personnel are properly protected from injury. 3.1.2 Valves Install gate valves conforming to AWWA C500 in accordance with AWWA C600 for valve -and -fitting installation and with the recommendations of the Appendix ("Installation, Operation, and Maintenance of Gate Valves") to AWWA C500. Install gate valves conforming to AWWA C509 in accordance with AWWA C600 for valve -and -fitting installation and with the recommendations of the Appendix ("Installation, Operation, and Maintenance of Gate Valves") to AWWA C509. Install check valves in accordance with the applicable requirements of AWWA C600 for valve -and -fitting installation, except as otherwise indicated. Make and assemble joints to gate valves and check valves as specified for making and assembling the same type joints between pipe and fittings. 3.1.3 Piping Include all piping as indicated to complete the work and render the system fully functional. 3.1.4 Miscellaneous Attach a final as built drawing, laminated in mylar, to the inside of the front door and shown on the as -built drawings. Include a list of all legends. Identify the pump nameplate data on the drawing and on the as -built plans. Permanently mark all component parts in the control panel and identified as they are indicated on the drawing. Mark on the back plate adjacent to the component. Identify all control conductors with wire markers at each end as close as practical to the end of conductor. 3.2 FIELD QUALITY CONTROL 3.2.1 Tests Perform tests, including hydrostatic pressure test of piping, under a test pressure equal to 50 percent more than the pump discharge pressure or SECTION 33 32 13.13 Page 13 Replace Pump Station 7022, OLF Atlantic WO6895127 total dynamic head, whichever is greater. Perform a pump test, float test. Submit the test results to the Contracting Officer. Test all panels to the power requirements as shown on the plans to assure proper component operation. Activate each control function to check for proper operation and indication. 3.2.2 Field Representative A representative of the lift station manufacturer is to direct the startup of the station and instruct representatives of the Government in startup and operation procedures. 3.3 CLOSEOUT ACTIVITIES 3.3.1 Operation and Maintenance Submit preventative maintenance and inspection procedure for package lift stations. Include in procedures the frequency of preventative maintenance, inspection, adjustment, lubrication, and cleaning necessary to minimize corrective maintenance and repair. Supply special tools that are required for maintenance and testing of the package lift stations. Submit spare parts data, including a complete list of parts and supplies with current unit prices and source of supply. List parts and supplies that are either normally furnished at no extra cost with the purchase of equipment, or specified to be furnished as a part of the contract, and list additional items recommended by the manufacturer to ensure an efficient operation for a period of one year. Install on or near the package lift stations, a complete package of posted instructions, consisting of labels, signs, and templates of operating instructions. Submit operation and maintenance manuals for package lift stations, including Equipment Description, Assembly and Installation Procedures, Adjustment and Alignment, Checkout Procedures, Procedures of Operation and Troubleshooting. -- End of Section -- SECTION 33 32 13.13 Page 14 Replace Pump Station 7022, OLF Atlantic W06895127 SECTION 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION 02/15 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. ASTM B1 ASTM B3 ASTM B8 IEEE C2 ASTM INTERNATIONAL (ASTM) (2013) Standard Specification for Hard -Drawn Copper Wire (2013) Standard Specification for Soft or Annealed Copper Wire (2011; R 2017) Standard Specification for Concentric -Lay -Stranded Copper Conductors, Hard, Medium -Hard, or Soft INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE Stds Dictionary (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code (2009) IEEE Standards Dictionary: Glossary of Terms & Definitions INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA) NETA ATS (2017; Errata 2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) ANSI C119.1 (2016) Electric Connectors - Sealed Insulated Underground Connector Systems Rated 600 Volts NEMA TC 2 (2013) Standard for Electrical Polyvinyl Chloride (PVC) Conduit NEMA TC 9 (2004) Standard for Fittings for Polyvinyl Chloride (PVC) Plastic Utilities Duct for Underground Installation NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2; TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6; TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10; SECTION 33 71 02 Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 TIA 17-11; TIA 17-12; TIA 17-13; TIA 17-14; TIA 17-15; TIA 17-16; TIA 17-17 ) National Electrical Code SOCIETY OF CABLE TELECOMMUNICATIONS ENGINEERS (SCTE) ANSI/SCTE 77 (2013) Specification for Underground Enclosure Integrity TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA) TIA-758 (2012b) Customer -Owned Outside Plant Telecommunications Infrastructure Standard U.S. DEPARTMENT OF AGRICULTURE (USDA) RUS Bull 1751F-644 (2002) Underground Plant Construction UNDERWRITERS LABORATORIES (UL) UL 1242 (2006; Reprint Mar 2014) Standard for Electrical Intermediate Metal Conduit -- Steel UL 44 (2018) UL Standard for Safety Thermoset -Insulated Wires and Cables UL 486A-486B (2018) UL Standard for Safety Wire Connectors UL 510 (2017) UL Standard for Safety Polyvinyl Chloride, Polyethylene and Rubber Insulating Tape UL 514A (2013; Reprint Aug 2017) UL Standard for Safety Metallic Outlet Boxes UL 514B (2012; Reprint Nov 2014) Conduit, Tubing and Cable Fittings UL 6 (2007; Reprint Nov 2014) Electrical Rigid Metal Conduit -Steel UL 651 (2011; Reprint Nov 2018) UL Standard for Safety Schedule 40, 80, Type EB and A Rigid PVC Conduit and Fittings UL 83 (2017) UL Standard for Safety Thermoplastic -Insulated Wires and Cables UL 854 (2004; Reprint Nov 2014) Standard for Service -Entrance Cables 1.2 DEFINITIONS a. Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, are as defined in IEEE Stds Dictionary. SECTION 33 71 02 Page 2 Replace Pump Station 7022, OLF Atlantic WO6895127 b. In the text of this section, the words conduit and duct are used interchangeably and have the same meaning. C. In the text of this section, "medium voltage cable splices," and "medium voltage cable joints" are used interchangeably and have the same meaning. 1.3 SUBMITTALS Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data Composite/fiberglass handholes SD-06 Test Reports Field Acceptance Checks and Tests 1.4 QUALITY ASSURANCE 1.4.1 Regulatory Requirements In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship must be in accordance with the mandatory and advisory provisions of IEEE C2 and NFPA 70 unless more stringent requirements are specified or indicated. 1.4.2 Standard Products Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products must have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period must include applications of equipment and materials under similar circumstances and of similar size. The product must have been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items must be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section. 1.4.2.1 Alternative Qualifications Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished. 1.4.2.2 Material and Equipment Manufacturing Date Products manufactured more than 3 years prior to date of delivery to site are not acceptable, unless specified otherwise. SECTION 33 71 02 Page 3 Replace Pump Station 7022, OLF Atlantic WO6895127 PART 2 PRODUCTS 2.1 CONDUIT, DUCTS, AND FITTINGS 2.1.1 Rigid Metal Conduit UL 6. 2.1.2 Intermediate Metal Conduit UL 1242. 2.1.3 Plastic Conduit for Direct Burial and Riser Applications UL 651 and NEMA TC 2, EPC-40. 2.1.4 Fittings 2.1.4.1 Metal Fittings UL 514B. 2.1.4.2 PVC Duct Fittings NEMA TC 9. 2.1.4.3 Outlet Boxes for Steel Conduit Outlet boxes for use with rigid or flexible steel conduit must be cast -metal cadmium or zinc -coated if of ferrous metal with gasketed closures and must conform to UL 514A. 2.2 LOW VOLTAGE INSULATED CONDUCTORS AND CABLES Insulated conductors must be rated 600 volts and conform to the requirements of NFPA 70, including listing requirements. Wires and cables manufactured more than 24 months prior to date of delivery to the site are not acceptable. Service entrance conductors must conform to UL 854, type USE. 2.2.1 Conductor Types Cable and duct sizes indicated are for copper conductors and THHN/THWN unless otherwise noted. Conductors No. 10 AWG and smaller must be solid. Conductors No. 8 AWG and larger must be stranded. All conductors must be copper. 2.2.2 Conductor Material Unless specified or indicated otherwise or required by NFPA 70, wires in conduit, other than service entrance, must be 600-volt, Type THWN/THHN conforming to UL 83 or Type XHHW or RHW conforming to UL 44. Copper conductors must be annealed copper complying with ASTM B3 and ASTM B8. 2.2.3 In Duct Cables must be single -conductor cable. SECTION 33 71 02 Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 2.2.4 Cable Marking Insulated conductors must have the date of manufacture and other identification imprinted on the outer surface of each cable at regular intervals throughout the cable length. Identify each cable by means of a fiber, laminated plastic, or non-ferrous metal tags, or approved equal, in each manhole, handhole, junction box, and each terminal. Each tag must contain the following information; cable type, conductor size, circuit number, circuit voltage, cable destination and phase identification. Conductors must be color coded. Provide conductor identification within each enclosure where a tap, splice, or termination is made. Conductor identification must be by color -coded insulated conductors, plastic -coated self -sticking printed markers, colored nylon cable ties and plates, heat shrink type sleeves,or colored electrical tape. Control circuit terminations must be properly identified. Color must be green for grounding conductors and white for neutrals; except where neutrals of more than one system are installed in same raceway or box, other neutrals must be white with a different colored (not green) stripe for each. Color of ungrounded conductors in different voltage systems must be as follows: a. 208/120 volt, three-phase (1) Phase A - black (2) Phase B - red (3) Phase C - blue 2.3 LOW VOLTAGE WIRE CONNECTORS AND TERMINALS Must provide a uniform compression over the entire conductor contact surface. Use solderless terminal lugs on stranded conductors. a. For use with copper conductors: UL 486A-486B. 2.4 LOW VOLTAGE SPLICES Provide splices in conductors with a compression connector on the conductor and by insulating and waterproofing using one of the following methods which are suitable for continuous submersion in water and comply with ANSI C119.1. 2.5 TAPE 2.5.1 Insulating Tape UL 510, plastic insulating tape, capable of performing in a continuous temperature environment of 80 degrees C. 2.5.2 Buried Warning and Identification Tape Provide detectable tape in accordance with Section 31 23 00.00 20 EXCAVATION AND FILL. SECTION 33 71 02 Page 5 Replace Pump Station 7022, OLF Atlantic WO6895127 2.6 GROUNDING AND BONDING 2.6.1 Grounding Conductors Stranded -bare copper conductors must conform to ASTM B8, Class B, soft -drawn unless otherwise indicated. Solid -bare copper conductors must conform to ASTM B1 for sizes No. 8 and smaller. Insulated conductors must be of the same material as phase conductors and green color -coded, except that conductors must be rated no more than 600 volts. Aluminum is not acceptable. 2.7 CAST -IN -PLACE CONCRETE Provide concrete in accordance with Section 03 30 53 MISCELLANEOUS CAST -IN -PLACE CONCRETE. In addition, provide concrete for encasement of underground ducts with 3000 psi minimum 28-day compressive strength. Concrete associated with electrical work for other than encasement of underground ducts must be 4000 psi minimum 28-day compressive strength unless specified otherwise. 2.8 UNDERGROUND STRUCTURES 2.8.1 Composite/Fiberglass Handholes and Covers ANSI/SCTE 77. Provide handholes and covers of polymer concrete, reinforced with heavy weave fiberglass with a design load (Tier rating) appropriate for or greater than the intended use. All covers are required to have the Tier level rating embossed on the surface and this rating must not exceed the design load of the box. PART 3 EXECUTION 3.1 INSTALLATION Install equipment and devices in accordance with the manufacturer's published instructions and with the requirements and recommendations of NFPA 70 and IEEE C2 as applicable. In addition to these requirements, install telecommunications in accordance with TIA-758 and RUS Bull 1751F-644. 3.2 CABLE INSPECTION Inspect each cable reel for correct storage positions, signs of physical damage, and broken end seals prior to installation. If end seal is broken, remove moisture from cable prior to installation in accordance with the cable manufacturer's recommendations. 3.3 UNDERGROUND FEEDERS SUPPLYING BUILDINGS Terminate underground feeders supplying building at a point 5 feet outside the building and projections thereof, except that conductors must be continuous to the terminating point indicated. Coordinate connections of the feeders to the service entrance equipment with Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Provide PVC, Type EPC-40 conduit from the supply equipment to a point 5 feet outside the building and projections thereof. Protect ends of underground conduit with plastic plugs until connections are made. SECTION 33 71 02 Page 6 Replace Pump Station 7022, OLF Atlantic WO6895127 3.4 UNDERGROUND CONDUIT AND DUCT SYSTEMS 3.4.1 Requirements Run conduit in straight lines except where a change of direction is necessary. Provide numbers and sizes of ducts as indicated. Ducts must have a continuous slope downward toward underground structures and away from buildings, laid with a minimum slope of 3 inches per 100 feet. Depending on the contour of the finished grade, the high -point may be at a terminal, a manhole, a handhole, or between manholes or handholes. Perform changes in ductbank direction as follows: a. Short -radius manufactured 90-degree duct bends may be used only for pole or equipment risers, unless specifically indicated as acceptable. b. The minimum manufactured bend radius must be 18 inches for ducts of less than 3 inch diameter, and 36 inches for ducts 3 inches or greater in diameter. C. As an exception to the bend radius required above, provide field manufactured longsweep bends having a minimum radius of 25 feet for a change of direction of more than 5 degrees, either horizontally or vertically, using a combination of curved and straight sections. Maximum manufactured curved sections: 30 degrees. 3.4.2 Treatment Ducts must be kept clean of concrete, dirt, or foreign substances during construction. Field cuts requiring tapers must be made with proper tools and match factory tapers. A coupling recommended by the duct manufacturer must be used whenever an existing duct is connected to a duct of different material or shape. Ducts must be stored to avoid warping and deterioration with ends sufficiently plugged to prevent entry of any water or solid substances. Ducts must be thoroughly cleaned before being laid. Plastic ducts must be stored on a flat surface and protected from the direct rays of the sun. 3.4.3 Conduit Cleaning As each conduit run is completed, for conduit sizes 3 inches and larger, draw a flexible testing mandrel approximately 12 inches long with a diameter less than the inside diameter of the conduit through the conduit. After which, draw a stiff bristle brush through until conduit is clear of particles of earth, sand and gravel; then immediately install conduit plugs. For conduit sizes less than 3 inches, draw a stiff bristle brush through until conduit is clear of particles of earth, sand and gravel; then immediately install conduit plugs. 3.4.4 Multiple Conduits Separate multiple conduits by a minimum distance of 3 inches, except that light and power conduits must be separated from control, signal, and telephone conduits by a minimum distance of 12 inches. Stagger the joints of the conduits by rows (horizontally) and layers (vertically) to strengthen the conduit assembly. Provide plastic duct spacers that interlock vertically and horizontally. Spacer assembly must consist of base spacers, intermediate spacers, ties, and locking device on top to provide a completely enclosed and locked -in conduit assembly. Install SECTION 33 71 02 Page 7 Replace Pump Station 7022, OLF Atlantic WO6895127 spacers per manufacturer's instructions, but provide a minimum of two spacer assemblies per 10 feet of conduit assembly. 3.4.5 Conduit and Duct Without Concrete Encasement Depths to top of the conduit must be not less than 24 inches below finished grade. Provide not less than 3 inches clearance from the conduit to each side of the trench. Grade bottom of trench smooth; where rock, soft spots, or sharp -edged materials are encountered, excavate the bottom for an additional 3 inches, fill and tamp level with original bottom with sand or earth free from particles, that would be retained on a 1/4 inch sieve. The first 6 inch layer of backfill cover must be sand compacted as previously specified. The rest of the excavation must be backfilled and compacted in 3 to 6 inch layers. Provide color, type and depth of warning tape as specified in Section 31 23 00.00 20 EXCAVATION AND FILL. 3.4.6 Duct Encased in Concrete 3.4.6.1 Partially Completed Duct Banks During construction wherever a construction joint is necessary in a duct bank, prevent debris such as mud, and, and dirt from entering ducts by providing suitable conduit plugs. Fit concrete envelope of a partially completed duct bank with reinforcing steel extending a minimum of 2 feet back into the envelope and a minimum of 2 feet beyond the end of the envelope. Provide one No. 4 bar in each corner, 3 inches from the edge of the envelope. Secure corner bars with two No. 3 ties, spaced approximately one foot apart. Restrain reinforcing assembly from moving during concrete pouring. 3.5 LOW VOLTAGE CABLE SPLICING AND TERMINATING Make terminations and splices with materials and methods as indicated or specified herein and as designated by the written instructions of the manufacturer. Do not allow the cables to be moved until after the splicing material has completely set. Make splices in underground distribution systems only in accessible locations such as handholes. 3.6 GROUNDING SYSTEMS NFPA 70 and IEEE C2, except provide grounding systems with a resistance to solid earth ground not exceeding 25 ohms. 3.6.1 Grounding Conductors Provide bare grounding conductors, except where installed in conduit with associated phase conductors. Ground cable sheaths, cable shields, conduit, and equipment with No. 6 AWG. Ground other noncurrent -carrying metal parts and equipment frames of metal -enclosed equipment. Ground metallic frames and covers of handholes and pull boxes with a braided, copper ground strap with equivalent ampacity of No. 6 AWG. 3.7 EXCAVATING, BACKFILLING, AND COMPACTING Provide in accordance with NFPA 70 and Section 31 23 00.00 20 EXCAVATION AND FILL. SECTION 33 71 02 Page 8 Replace Pump Station 7022, OLF Atlantic WO6895127 3.7.1 Reconditioning of Surfaces 3.7.1.1 Unpaved Surfaces Restore to their original elevation and condition unpaved surfaces disturbed during installation of duct. Preserve sod and topsoil removed during excavation and reinstall after backfilling is completed. Replace sod that is damaged by sod of quality equal to that removed. When the surface is disturbed in a newly seeded area, re -seed the restored surface with the same quantity and formula of seed as that used in the original seeding, and provide topsoiling, fertilizing, liming, seeding, sodding, sprigging, or mulching. Provide work in accordance with Section 02 82 30 RE-ESTABLISHING VEGETATION. 3.8 CAST -IN -PLACE CONCRETE Provide concrete in accordance with Section 03 30 53 MISCELLANEOUS CAST -IN -PLACE CONCRETE. 3.9 FIELD QUALITY CONTROL 3.9.1 Performance of Field Acceptance Checks and Tests Perform in accordance with the manufacturer's recommendations, and include the following visual and mechanical inspections and electrical tests, performed in accordance with NETA ATS. 3.9.1.1 Low Voltage Cables, 600-Volt Perform tests after installation of cable, splices and terminations and before terminating to equipment or splicing to existing circuits. a. Visual and Mechanical Inspection (1) Inspect exposed cable sections for physical damage. (2) Verify that cable is supplied and connected in accordance with contract plans and specifications. (3) Verify tightness of accessible bolted electrical connections. (4) Inspect compression -applied connectors for correct cable match and indentation. (5) Visually inspect jacket and insulation condition. (6) Inspect for proper phase identification and arrangement. b. Electrical Tests (1) Perform insulation resistance tests on wiring No. 6 AWG and larger diameter using instrument which applies voltage of approximately 1000 volts do for one minute. (2) Perform continuity tests to insure correct cable connection. 3.9.2 Follow -Up Verification Upon completion of acceptance checks and tests, show by demonstration in SECTION 33 71 02 Page 9 Replace Pump Station 7022, OLF Atlantic WO6895127 service that circuits and devices are in good operating condition and properly performing the intended function. As an exception to requirements stated elsewhere in the contract, the Contracting Officer must be given 5 working days advance notice of the dates and times of checking and testing. -- End of Section -- SECTION 33 71 02 Page 10 Replace Pump Station 7022, OLF Atlantic W06895127 July 31, 2019 9:16 AM ADDRESS VERIFICATION REPORT --------------------------------------------------------------------------- This report lists any Reference Organization that appears in a Section Reference Article without a corresponding listing in either the Sources for Reference Publications Section (01 42 00, 01420, or 01090) or the Supplemental Reference List. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SECTION REFERENCE ORGANIZATION ALL REFERENCE ADDRESSES HAVE BEEN VERIFIED Address Verification Report Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 July 31, 2019 9:16 AM BRACKET VERIFICATION REPORT ----------------------------------------------------- This report lists all brackets remaining in the text. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SECTION SUBPART BRACKETS EXPLANATORY NOTES NO BRACKETS FOUND IN TEXT Bracket Verification Report Page 1 Replace Pump Station 7022, OLF Atlantic W06895127 July 31, 2019 9:16 AM REFERENCE VERIFICATION REPORT Duplicate References --------------------------------------------------------------------------- This report lists References that are found in both the Section Reference Article and the Supplemental Reference List. The Reference descriptions listed are from the Supplemental Reference List. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. --------------------------------------------------------------------------- SECTION REFERENCE ALL REFERENCES HAVE BEEN VERIFIED Duplicate Title Report Page 1 Replace Pump Station 7022, OLF Atlantic W06895127 July 31, 2019 9:16 AM REFERENCE VERIFICATION REPORT Unresolved References --------------------------------------------------------------------------- This report lists all References that appear in a Section, but that are not listed in either that Section's Reference Article or the Supplemental Reference List. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SECTION SUBPART REFERENCE ALL REFERENCES HAVE BEEN VERIFIED Reference Verification Report Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 July 31, 2019 9:16 AM SECTION VERIFICATION REPORT This report lists all Sections that are referenced in other Sections, but that are not in the Job or Master. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SECTION SUBPART SECTION REFERENCED ALL SECTIONS HAVE BEEN VERIFIED Section Verification Report Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 July 31, 2019 9:16 AM SUBMITTAL LIST --------------------------------------------------------------------------- This report lists all the submittal numbers and descriptions found in the Section Submittal Articles, along with the Section and subpart in which the descriptions appear. The explanatory text immediately below each submittal description is for information only, and appears in the Submittal Procedure Section, but does not appear in the Sections listed in this report. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SD-01 Preconstruction Submittals Submittals that are required prior to or commencing with the start of work on site. SECTION: 01 14 00 SUBPART: 1.1 SECTION: 01 20 00.00 20 SUBPART: 1.2 SECTION: 01 30 00 SUBPART: 1.2 SECTION: 01 31 23.13 20 SUBPART: 1.3 SECTION: 01 33 00 SUBPART: 1.2 SECTION: 01 35 26 SUBPART: 1.3 SECTION: 01 45 00.00 20 SUBPART: 1.2 SECTION: 01 50 00 SUBPART: 1.2 SECTION: 01 57 19 SUBPART: 1.3 SECTION: 02 41 00 SUBPART: 1.5 SECTION: 31 23 00.00 20 SUBPART: 1.3 SECTION: 33 30 00 SUBPART: 1.2 SECTION: 33 32 13.13 SUBPART: 1.2 SD-02 Shop Drawings Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work. SECTION: 26 20 00 SUBPART: 1.3 SECTION: 26 51 00 SUBPART: 1.4 SECTION: 33 30 00 SUBPART: 1.2 SECTION: 33 32 13.13 SUBPART: 1.2 Submittal List Page 1 Replace Pump Station 7022, OLF Atlantic July 31, 2019 WO6895127 9:16 AM SD-03 Product Data Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work. SECTION: 01 78 00 SUBPART: 1.4 SECTION: 03 30 53 SUBPART: 1.3 SECTION: 26 20 00 SUBPART: 1.3 SECTION: 26 51 00 SUBPART: 1.4 SECTION: 32 11 23 SUBPART: 1.3 SECTION: 33 11 00 SUBPART: 1.3 SECTION: 33 30 00 SUBPART: 1.2 SECTION: 33 32 13.13 SUBPART: 1.2 SECTION: 33 71 02 SUBPART: 1.3 SD-05 Design Data Design calculations, mix designs, analyses or other data pertaining to a part of work. SECTION: 33 32 13.13 SUBPART: 1.2 SD-06 Test Reports Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. Unless specified in another section, testing must have been within three years of date of contract award for the project. SECTION: 01 35 26 SUBPART: 1.3 SECTION: 01 57 19 SUBPART: 1.3 SECTION: 03 30 53 SUBPART: 1.3 SECTION: 26 20 00 SUBPART: 1.3 SECTION: 31 23 00.00 20 SUBPART: 1.3 SECTION: 32 11 23 SUBPART: 1.3 SECTION: 33 11 00 SUBPART: 1.3 SECTION: 33 30 00 SUBPART: 1.2 Submittal List Page 2 Replace Pump Station 7022, OLF Atlantic July 31, 2019 SECTION: 33 71 02 SUBPART: 1.3 W06895127 9:16 AM SD-07 Certificates Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that the product, system, or material meets specification requirements. Must be dated after award of project contract and clearly name the project. SECTION: 01 35 26 SUBPART: 1.3 SECTION: 01 45 00.00 20 SUBPART: 1.2 SECTION: 01 57 19 SUBPART: 1.3 SECTION: 03 30 53 SUBPART: 1.3 SECTION: 26 51 00 SUBPART: 1.4 SECTION: 33 11 00 SUBPART: 1.3 SECTION: 33 30 00 SUBPART: 1.2 SECTION: 33 32 13.13 SUBPART: 1.2 SD-08 Manufacturer's Instructions Preprinted material describing installation of a product, system or material, including special notices and (SDS) concerning impedances, hazards and safety precautions. SECTION: 01 78 00 SUBPART: 1.4 SECTION: 33 11 00 SUBPART: 1.3 SECTION: 33 32 13.13 SUBPART: 1.2 SD-10 Operation and Maintenance Data Data provided by the manufacturer, or the system provider, including manufacturer's help and product line documentation, necessary to maintain and install equipment, for operating and maintenance use by facility personnel. SECTION: 01 78 00 SUBPART: 1.4 SECTION: 01 78 23 SUBPART: 1.2 SECTION: 26 20 00 SUBPART: 1.3 SECTION: 33 32 13.13 SUBPART: 1.2 SD-11 Closeout Submittals Submittal List Page 3 Replace Pump Station 7022, OLF Atlantic July 31, 2019 WO6895127 9:16 AM Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism. SECTION: 01 57 19 SUBPART: 1.3 SECTION: 01 78 00 SUBPART: 1.4 SECTION: 01 78 23 SUBPART: 1.2 SECTION: 02 41 00 SUBPART: 1.5 SECTION: 33 32 13.13 SUBPART: 1.2 Submittal List Page 4 Replace Pump Station 7022, OLF Atlantic WO6895127 July 31, 2019 9:16 AM SUBMITTAL VERIFICATION REPORT --------------------------------------------------------------------------- Search for "Submittal Formatting Requirements" in SpecsIntact help for more information about the contents of this report. Section Submittal Discrepancies Sections that do not cite Submittal Items in both the Submittal Article and elsewhere in the text, that cite invalid Classifications, or that contain Submittal Descriptions, Classifications, or multiply -defined Submittal Items outside the Submittal Article: HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SECTION SUBPART SUBMITTAL DISCREPANCY Discrepancies Between Submittal Articles and Submittal Procedures Section --------------------------------------------------------------------------- Submittal Descriptions from Section Submittal Articles that differ from Descriptions in the Submittal Procedures Section (01 33 00, 01330, or 01300), or that are missing from the Submittal Procedures Section: HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. STANDARD DESCRIPTION SECTION SUBPART INVALID DESCRIPTION All the Submittal Descriptions in Sections processed match. Submittal Verification Report Page 1 Replace Pump Station 7022, OLF Atlantic WO6895127 July 31, 2019 9:16 AM TEST REQUIREMENT LIST -------------------------------------------------------------- This report lists all the test requirements cited in the text. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SECTION: 02 41 00 SUBPART: 1.3 Provide new supports and reinforcement for existing construction weakened by demolition, deconstruction, or removal work. Repairs, reinforcement, or structural replacement require approval by the Contracting Officer prior to performing such work. SECTION: 26 20 00 SUBPART: 3.4.1 Operate each device subject to manual operation at least five times, demonstrating satisfactory operation each time. SECTION: 26 20 00 SUBPART: 3.4.2 Test wiring rated 600 volt and less to verify that no short circuits or accidental grounds exist. Perform insulation resistance tests on wiring No. 6 AWG and larger diameter using instrument which applies voltage of approximately 500 volts to provide direct reading of resistance. SECTION: 26 20 00 SUBPART: 3.4.3 Test ground -fault receptacles with a "load" (such as a plug in light) to verify that the "line" and "load" leads are not reversed. SECTION: 26 51 00 SUBPART: 3.1.1 Obtain approval of the exact mounting height on the job before commencing installation and, where applicable, after coordinating with the type, style, and pattern of the ceiling being installed. SECTION: 31 23 00.00 20 SUBPART: 3.3.1 Ensure that footing subgrades have been inspected and approved by the Contracting Officer prior to concrete placement. SECTION: 31 23 00.00 20 SUBPART: 3.3.3 Removal of hard material beyond lines and grades indicated will not be grounds for a claim for additional payment unless previously authorized by the Contracting Officer. Excavation of the material claimed as rock shall not be performed until the material has been cross sectioned by the Contractor and approved by the Contracting Officer. Common excavation shall consist of all excavation not classified as rock excavation. SECTION: 31 23 00.00 20 SUBPART: 3.12.1 Take the number and size of samples required to perform the following tests. Test/Requirements List Page 1 Replace Pump Station 7022, OLF Atlantic W06895127 July 31, 2019 9:16 AM SECTION: 31 23 00.00 20 SUBPART: 3.12.2 Perform one of each of the following tests for each material used. Provide additional tests for each source change. SECTION: 31 23 00.00 20 SUBPART: 3.12.2.1 Test select material in accordance with ASTM C136/C136M for conformance to ASTM D2487 gradation limits; ASTM D1140 for material finer than the No. 200 sieve; ASTM D1557 for moisture density relations, as applicable. SECTION: 31 23 00.00 20 SUBPART: 3.12.2.2 Test density in accordance with ASTM D1556/D1556M, or ASTM D6938. When ASTM D6938 density tests are used, verify density test results by performing an ASTM D1556/D1556M density test at a location already ASTM D6938 tested as specified herein. Perform an ASTM D1556/D1556M density test at the start of the job, and for every 10 ASTM D6938 density tests thereafter. Test each lift at randomly selected locations every 500 square feet of existing grade in fills for structures and concrete slabs, and every 1000 square feet for other fill areas and every 1000 square feet of subgrade in cut. SECTION: 33 11 00 SUBPART: 3.3.1 Perform field tests, and provide labor, equipment, and incidentals required for testing, except that water needed for field tests will be furnished as set forth in paragraph AVAILABILITY AND USE OF UTILITY SERVICES in Section 01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS. SECTION: 33 11 00 SUBPART: 3.3.1.1 Test the water system in accordance with the applicable AWWA standard specified below. Test PVC and PVCO plastic water systems made with PVC pipe in accordance with the requirements of AWWA C605 for pressure and leakage tests. The amount of leakage on pipelines made of PVC water main pipe is not to exceed the amounts given in AWWA C605, except that at joints made with sleeve -type mechanical couplings, no leakage will be allowed. SECTION: 33 11 00 SUBPART: 3.3.1.2 For leakage test, use a hydrostatic pressure not less than the maximum working pressure of the system. Leakage test may be performed at the same time and at the same test pressure as the pressure test. SECTION: 33 11 00 SUBPART: 3.3.1.3 Perform bacteriological tests in accordance with AWWA C651 Option A. SECTION: 33 11 00 SUBPART: 3.3.1.4 After installation conduct Backflow Preventer Tests and provide test reports verifying that the installation meets the FCCCHR Manual Standards. SECTION: 33 11 00 SUBPART: 3.3.1.5 Test tracer wire for continuity after service connections have been Test/Requirements List Page 2 Replace Pump Station 7022, OLF Atlantic July 31, 2019 WO6895127 9:16 AM completed and prior to final pavement or restoration. Verify that tracer wire is locatable with electronic utility locating equipment. Repair breaks or separations and re -test for continuity. SECTION: 33 30 00 SUBPART: 3.3.1.1 When unusual conflicts are encountered between sanitary sewer and waterlines a hydrostatic pressure sewer test will be performed in accordance with the applicable AWWA standard for the piping material or AWWA C600. SECTION: 33 30 00 SUBPART: 3.3.1.2.1.1 Test PVC pipe in accordance with UBPPA UNI-B-6. The allowable pressure drop is located in UBPPA UNI-B-6. Make calculations in accordance with the Appendix to UBPPA UNI-B-6. SECTION: 33 30 00 SUBPART: 3.3.1.3.1 Test PVC pressure pipe in accordance with the requirements of AWWA C605 for hydrostatic and leakage tests. The quantity of water that must be supplied during testing is not to exceed the quantity of water calculated in accordance with AWWA C605 to maintain the specified test pressure within 5 psi. SECTION: 33 32 13.13 SUBPART: 3.2.1 hydrostatic pressure test of piping SECTION: 33 32 13.13 SUBPART: 3.2.1 pump test SECTION: 33 32 13.13 float test SECTION: 33 32 13.13 SUBPART: 3.2.1 SUBPART: 3.2.1 Test all panels to the power requirements as shown on the plans SECTION: 33 71 02 SUBPART: 3.9.2 Upon completion of acceptance checks and tests, show by demonstration in service that circuits and devices are in good operating condition and properly performing the intended function. Test/Requirements List Page 3 Replace Pump Station 7022, OLF Atlantic W06895127 July 31, 2019 9:16 AM REFERENCE TITLE REPORT --------------------------------------------------------------------------- This report lists Reference Identifiers with conflicting Reference Titles in two or more Section Reference Articles. HINT: With this file opened as a report from the SI Processed Files folder, double-clicking a Section number will open the Section in the Editor. SECTION REFERENCE REFERENCE TITLE ALL REFERENCES HAVE BEEN VERIFIED Reference Title Report Page 1 5 UNCLASSIFIED//FOR OFFICIAL USE ONLY A/E #6697171] a a J Z O LLJ U) J a U L.L. L.L. O O L.L. C) LLJ (10 CL a � a�3 l�V i V6 I C I I n Wddlife Reserve _ _ __ _ _ _ R90 --_ = - _- Atlantic _ ___ - —_ — _ _-- _ .• ,� � � �#eye. PROJEC SITE 1.7n -. 4.. _� Q SITE LOCATION MAP 10. *JyL ARDOR F , MCAS CHERRY TFISH- -CHE)N Y AIDE SHEEP MINT UT RIDGE Great Havelock Lake Morehead 6iy' eEeCe. Atlantic Beach .906 E k'Cyl 'Emerald Isle VICINITY MAP MAW F0*I F OMBIM1* fAR GE i i-i PROJECT SITE ' F _ 1.�. t UpEN 690L'NL)� ?dC0LF �djc q.� SM'] ra, LD, 'Beaofori L { r NOT TO SCALE 4 NOT TO SCALE 1fI REPLACE PUMP STATION OLF ATLANTIC MARINE CORPS AIR STATION CHERRY POINT, NORTH CAROLINA WO #6895127 INDEX OF DRAWINGS NAVFAC SHEET NO. SHEET TITLE 12798158 1 OF 13 G-001 COVER SHEET 12798159 2 OF 13 CU100 OVERALL SITE PLAN 12798160 3 OF 13 CU101 ENLARGED SITE PLAN -EXISTING CONDITIONS AND DEMOLITION 12798161 4 OF 13 CU102 ENLARGED SITE PLAN -NEW WORK 12798162 5 OF 13 CU103 DEMOLITION -PLAN, SECTION & PHOTOGRAPHS 12798163 6 OF 13 CU104 NEW WORK -PLAN, SECTION & DETAILS 12798164 7 OF 13 CU501 DETAILS 12798165 8 OF 13 CU502 DETAILS 12798166 9 OF 13 CU503 DETAILS 12798167 10 OF 13 CU504 DETAILS 12798168 11 OF 13 E-001 GENERAL ELECTRICAL NOTES, LEGEND AND ABBREVIATIONS 12798169 12 OF 13 E-101 DEMOLITION AND NEW WORK PLANS 12798170 13 OF 13 E-501 DETAILS CIVIL LEGEND EXISTING DESCRIPTION NEW WATER VALVE POST INDICATOR VALVE ©❑ TELECOMMUNICATIONS MANHOLE EO ELECTRIC MANHOLE �S SANITARY SEWER MANHOLE O CO CLEANOUT ❑ STORM DRAIN DROP INLET Zo FIRE HYDRANT TPED ® ❑T COMMUNICATIONS PEDESTAL CQ-, 0_* UTILITY POLE/POLE WITH LIGHT - -S- - SANITARY SEWER (GRAVITY) FM SANITARY SEWER (FORCE MAIN) FM - -p STORM SEWER --- -W---- WATER MAIN W - - - - OHE- - - OVERHEAD ELECTRICAL - - - -UGE- - UNDERGROUND ELECTRICAL UGE - - - -UGC- - - - UNDERGROUND COMMUNICATIONS -00 FENCE 0 CONCRETE o o ASPHALT X 5.00 SPOT ELEVATIONS +28 - -25- - CONTOUR LINES 28 SURVEY CONTROL POINT 30- 0 ABBREVIATIONS A/C AIR CONDITIONER BP BRADFORD PEAR (TREE) CM CRAPE MYRTLE (TREE) C/E CENTER LINE CATH. CATHODIC ANTI -CORROSION PROTECTION CPP CORRUGATED PLASTIC PIPE DIA, 0 DIAMETER DI DROP INLET EOP EDGE OF PAVEMENT ELEV ELEVATION EX, EXIST EXISTING HOR HORIZONTAL INV INVERT MAX MAXIMUM MH MANHOLE MIN MINIMUM OHE OVERHEAD ELECTRIC OC ON CENTER PSF POUND SQUARE FOOT RCP REINFORCED CONCRETE PIPE SF SQUARE FEET TBM TEMPORARY BENCHMARK TYP TYPICAL VERT VERTICAL WWF WELDED WIRE FABRIC WM WATER METER XFMR PAD -MOUNTED TRANSFORMER 8c AND f PLUS OR MINUS PERCENT A/E PROJECT #19002 1 2 3 4 5 w a 0 SEAL CONSULTING STRUCTURAL ENGINEERS 748 LORD DUNMORE DRIVE, SURE 101 VIRGINIA BEACH, VIRGINIA, 23464 PHONE: (757) 474-0612 FAX: (757) 474-0919 A/E INFO APPROVED ' FOR COMMANDER NAVFAC I ACTIVITY SATISFACTORY TO DATE DES JKA DRW MSP ICHK JCA PM/DM BRANCH MANAGER CHIEF ENG/ARCH FIRE PROTECTION Q z J o o p Q:f Z Q U U i �Z= Q a � O � z Q > U � z / � J 0 z Q � Q Lu LL. O O0 c� U Z W z O = Cr w c j Lu > Z O z zo � U Lu Q 0- wc~i� Lu a � U LU LLcn 0- � Q O � U Q Lil z z o U z < :� a♦♦��� SALE: AS NOTED -P—�a, EPROJECT NO.: - - MAXIMO WORK ORDER NO. LICENSE NO. C-0706 6895127 NAVFAC DRAWING NO AVOLIS ENGINEERING, P.A. 12798158 P.O. BOX 15564 SHEET 01 OF 13 NEW BERN, NC 28561 PH.(252) 633-0068 G-001 DRAWFORM REVISION: 10 MARCH 2O09 0 C 101 uk z O Ld J Q U ILL. L.L_ O UNCLASSIFIED//FOR OFFICIAL USE ONLY J rJ W T va va W w L.L. W L- C/) N U Z Z ^ I_- UNCLASSIFIED//FOR OFFICIAL USE ONLY I L �J -r �J UNCLASSIFIED//FOR OFFICIAL USE ONLY 1 J rI T va va W J rJ W T va va W w C) L.� W L.� Lo N U Z ,1 r) Z ^ UNCLASSIFIED//FOR OFFICIAL USE ONLY I Z- J � J UNCLASSIFIED//FOR OFFICIAL USE ONLY J rI T va 1 i 2 i 3 i 4 i 5 UNCLASSIFIED//FOR OFFICIAL USE ONLY a a a C J rJ MM T EX. GRASS \� EX. 6" PVC � �W \ EX 1" WATER C) o EXISTING N L.� � INV IN=6.67 (E c.) INV IN: INV IN=7.84 (E n X 12.33 INV OUl X 12.2( ENLARGED SITE PLAN - NEW WORK SCALE: 1 " = 5' EX. 6" PVC X 11.84 N /1115 �I IF� X X 13.90 eX To \ ReMq N 12.07 11.99 / 3.53 12.44 GENERAL CONSTRUCTION NOTES: 1. THE LOCATION AND DEPTHS OF EXISTING UTILITIES SHOWN ARE APPROXIMATE. THE CONTRACTOR SHALL BE RESPONSIBLE FOR SCANNING THE AREA OF WORK TO IDENTIFY TO HIS OWN SATISFACTION THE EXTENT OF UTILITIES PRESENT INCLUDING THE UTILITIES INDICATED TO BE PRESENT, THOSE NOT SHOWN, AND THOSE SHOWN TO BE IN A DIFFERENT LOCATION. 2. PHYSICAL SITE FEATURES OUTSIDE THE AREA OF WORK OR THOSE FEATURES NOT RELEVANT TO THE WORK BEING PERFORMED ARE NOT SHOWN FOR CLARITY. 3. ALL EXISTING VEGETATED AREAS DISTURBED DURING CONSTRUCTION SHALL BE REVEGETATED IN ACCORDANCE WITH THE PROJECT VEGETATION PLAN, SEE DETAIL D, SHEET CU504. 4. COMPLETE ALL PIPE TRENCHING IN ACCORDANCE WITH DETAIL C, SHEET CU502. NEW WORK ITEMS -THIS SITE: 1❑ NEW PACKAGED SEWAGE LIFT STATION. SEE DETAILS A, B AND C, SHEET CU104. 2❑ NEW ELECTRICAL RACK, CONTROL PANEL, AND DISCONNECT. SEE ELECTRICAL PLANS. 30 NEW VALVE. SEE DETAIL A, SHEET CU502. ® INSTALL THRUST BLOCKING. SEE DETAIL B, SHEET CU502. 5❑ FROST -PROOF YARD HYDRANT. SEE DETAIL D, SHEET CU502. © NEW CHAIN LINK FENCE. SEE DETAIL A, SHEET CS503. 7❑ NEW CHAIN LINK SWING GATE. SEE DETAIL B, SHEET CU503. ® NEW GRAVEL SURFACING. SEE DETAIL C, SHEET CS503. 9❑ NEW UNDERGROUND ELECTRIC SERVICE TO NEW CONTROL PANEL. SEE ELECTRICAL PLANS. 10 GRAVEL CONTROL ENTRANCE. SEE DETAIL A, SHEET CU504. 11 INSTALL SILT FENCE. SEE DETAIL B, SHEET CU504. 12 INSTALL CHECK DAM. SEE DETAIL C, SHEET CU504. 13 NEW 4" PVC FORCE MAIN. CONNECT TO EXISTING 4" PVC FORCE MAIN. 14 NEW 1 " PVC WATER SERVICE. SEWER BYPASS REQUIREMENTS: DOMESTIC WASTE FLOW SHALL BE MAINTAINED FOR THE DURATION OF THE CONTRACTOR'S WORK. THE CONTRACTOR SHALL PROVIDE A BYPASS SYSTEM THAT SHALL SATISFACTORILY COLLECT AND DISPOSE OF WASTEWATER FLOW OCCURRING TO THE EXISTING LIFT STATION. THE BYPASS SYSTEM SHALL CONSIST AS A MINIMUM OF A TEMPORARY DUPLEX PUMPING SYSTEM WITH CONTROLS AND TEMPORARY CONNECTIONS TO THE EXISTING FORCE MAIN. THE PUMPING SYSTEM SHALL BE CAPABLE OF HANDLING THE STATED DESIGN FLOW. ALL EXPENSES ASSOCIATED WITH PROVIDING, OPERATING AND MAINTAINING THE BYPASS SYSTEM SHALL BE THE RESPONSIBILITY OF THE CONTRACTOR. A PORTABLE GENERATOR SHALL BE PROVIDED, SIZED PROPERLY TO OPERATE THE BYPASS SYSTEM IN THE CASE OF A POWER OUTAGE. . . . . . . ■ . NONE A/E PROJECT #19002 1 aw LICENSE NO. C 0706 ,.w AVOLIS ENGINEERING, P.A. P.O. BOX 15564 NEW BERN, NC 28561 PH.(252) 633-0068 X r cn SEAL N RW CONSULTING STRUCTURAL ENGINEERS 748 LORD DUNMORE DRIVE, SUITE 101 VIRGINIA BEACH, VIRGINIA, 23464 PHONE: (757) 474-0612 FAX: (757) 474-0919 ACE INFO APPROVED FOR COMMANDER NAVFAC rACTIVITY SATISFACTORY TO DATE DES JKA I RAW MSP CHK JCA PM/DM BRANCH MANAGER CHIEF ENG/ARCH FIRE PROTECTION >a Z J O � 0 C'C o z Q U U i H z 2 aa� z Q > U o Z z H Z Y o J O Q w LL. 0 O W O 0 z U Z 1 (D c:) g w w cn w z cl- (D z w � UJI w Q cn a Q i J Q Z w � LUL 0- Q o � Q U z� w U z Q cri a � SCALE: AS NOTED EPROJECT NO.: — MAXIMO WORK ORDER NO. 6895127 fJAVFAC DRAWING NO, 121798161 SHEET 04 OF 13 CU102 0 J rI M! T 2 5 DRAWFORM REVISION: 10 MARCH 2O09 UNCLASSIFIED//FOR OFFICIAL USE ONLY 1 i 2 i 3 5 UNCLASSIFIED//FOR OFFICIAL USE ONLY J rJ MM T va L.L. LLJ Lo U Z C i /EXISTING UNDERGROUND ELECTRIC TO BE REMOVED —SEE ELECTRICAL PLAN EXISTING 8" SEWER INLET TO REMAIN EXISTING WET WELL (TO BE REMOVED) RIM=13.50' BOTTOM=1.50f ING PUMPS AND PIPING TO BE REMOVED NG BUILDING TO BE DEMOLISHED 4,r EXISTING BUILDING TO BE DEMOLISHED I�EXISTING 4" FORCE MAIN TO BE REMOVED TO EXTENT SHOWN i i i PLAN -DEMOLITION -ACCESS LEVEL SCALE: 1 /4" = 1'-0" 'ISTING BUILDING TO BE DEMOLISHED KISTING PUMPS AND PIPING TO BE REMOVED NORTHWEST ELEVATION EXISTING BUILDING TO BE DEMOLISHED EXISTING 4" FORCE MAIN TO E REMOVED TO EXTENT SHOA rBSECTION -DEMOLITION N CU103 CU103 SCALE: 1 /4" = V-0" NORTHWEST ELEVATION EXISTING WET WELL (TO BE REMOVED) RIM=13.50' BOTTOM=1.50f NORTHEAST ELEVATION LT —UP ROOF OVER CONCRETE DECK EXISTING BUILDING TO BE DEMOLISHED BRICK NORTHEAST ELEVATION EXISTING PUMP AND WET WELL D PHOTOGRAPHS tr NOT TO SCALE BUILDING ELEVATIONS CU103 CU103 SCALE: 1/4" = V-0" EXISTING PUMPS AND PIPING TO BE REMOVED . . . . ■ ■ ■ ■ ■ ■ . . . . . ■ ■ ■ ■ . A/E PROJECT #19002 LICENSE NO. C-0706 AVOLIS ENGINEERING, P.A. P.O. BOX 15564 NEW BERN, NC 28561 PH.(252) 633-0068 a Q 0 SEAL N RW CONSULTING STRUCTURAL ENGINEERS 748 LORD DUNMORE DRIVE, SUITE 101 VIRGINIA BEACH, VIRGINIA, 23464 PHONE: (757) 474-0612 FAX: (757) 474-0919 ACE INFO APPROVED FOR COMMANDER NAVFAC I ACTIVITY SATISFACTORY TO DATE DES JKA I DRW MSP CHK JCA PM/DM BRANCH MANAGER CHIEF ENG/ARCH FIRE PROTECTION a z J O 0 Of O z Q U U i H z 2 aaw Z = Q > U � Z z H Q Z 0 t J 0 < Q O � p J (3 O oS U Z z (D O O z � � W w Cn z z Z � � J w a C3L- CL w I w cU) z O U v' w 0 o w � Q U p zw w U z Z Q � a=D SCALE: AS NOTED EPRDJECT NO.: — MAXIMO WORK ORDER NO. 6895127 NAVFAC DRAWING NO. 12798162 SHEET 05 OF 13 C U 103 i J rI M! T va 0 L.L. 0 W_ cn U Z 3 ' 4 5 DRAWFORM REVISION: 10 MARCH 2O09 UNCLASSIFIED//FOR OFFICIAL USE ONLY UNCLASSIFIED//FOR OFFICIAL USE ONLY a a a J Z O w N J a U 0 C) 0 w 4E U) U Z A � M a S I CL 8 i i r6 C C Lon; EX. 8" SEWER INLET TO REMAIN NEW WET WELL TO BE CONCENTRIC WITH I CENTER OF EXISTING WET WELL PIPE SUPPORT (TYP OF 3)- SEE DETAIL F, SHEET CU501 7 25 7 NEW 5' DIAMETER CONCRETE WET WELL �4 0* DI BOW 6' CLEAR � DI TEE 4" DI DRAIN (2) SUBMERSIBLE GRINDER PUMP - 80 GPM @ 25' TDH ol A PLAN —PUMP STATION AND VALVE VAULT CU104 SCALE: 1 /2" = 1'-0" a m TOP ELEVATION=13.5' STAINLESS STEEL LIFT OUT CHAIN EX. 8" SEWER SERVICE TO REMAIN FLOAT (TYP OF 5) BACKUP FLOAT SYSTEM HIGH WATER ALARM ELEVATION=+6.20' LAG PUMP ON ELEVATION=+6.00' LEAD PUMP ON ELEVATION=+5.70' PUMP OFF ELEVATION=+3.50' SUBMERSIBLE LEVEL TRANSMITTER - LOW LEVEL ALARM ELEVATION=+3.00' BOTTOM ELEVATION=+1.50' NEW CONCRETE WET WELL (2) SUBMERSIBLE GRINDER PUMP 80 GPM @ 25' TDH STAINLESS STEEL PORTABLE HOIST SEE DETAIL C, SHEET CU501 30"x48" ALUMINUM HATCH r--4" VENT -SEE DETAIL E, SHEET CU501 4" CHECK VALVE PRESSURE GAUGE -SEE DETAIL A, SHEET CU501 4" DI PIPE /4' GATE VALVE NEW EXISTING k1_1 4" PVCEX 4" PVC 4" DI PIPE \-4" DI TEE 4" GATE VALVE 4" EMERGENCY BYPASS SEE DETAIL D, SHEET CU501 6'x6'x6' DEEP CONCRETE VALVE VAULT 4" GATE VALE -WHEEL CONTROL 6'x6'x6' DEEP CONCRETE VALVE VAULT 36"x36" ALUMINUM HATCH TOP ELEVATION=13.5' O O O PRESSURE GUAGE-SEE DETAIL A, SHEET CU501 STAINLESS STEEL PIPE 4" 90° DI ELBOW RESTRAINT t/ 4" DI PIPE T 12" NCDOT #57 STONE ol 6 PUMP STATION —ELEVATION VIEW CU104 1 culo4 SCALE: 1 /2" = 1'-0" 0 \-4" 90° aDl ELB W 3" DI TEE 4" GATE VALVE V4" DI DRAIN GROUT BOTTOM TO DRAIN PIPE SUPPORT (TYP OF 3)- SEE DETAIL F, SHEET CU501 4" GATE VALE -WHEEL CONTROL 4" CHECK VALVE NON -SHRINK GROUT AT ALL PENETRATIONS 4" FLAP VALVE -2" STAINLESS STEEL GUIDE PIPES FOR LIFT OUT RAIL ASSEMBLY 90° ELBOW PUMP BASES SHALL BE ANCHORED TO THE BOTTOM OF THE WET WELL WITH (4) 3/4" EPDXY ANCHORS WITH A MINIMUM PULLOUT STRENGTH OF 5,000 POUNDS 2 STAINLESS STEEL PORTABLE HOIST -SEE DETAIL C, SHEET CU501 " DI PIPE NEW 4" PVC FORCE MAIN EX 4" PVC FORCE MAIN NEW EXISTING 3 8" THICK PRECAST CONCRETE TOP WITH LIFTING LUGS C CU104 CU104 HINGE SIDE +.+.+ +.+++ ... .. 30" x36" ALUMINUM HATCH SEE DETAIL B. SHEET CU501 PLAN —PUMP STATION COVER VIEW SCALE: 1 /2" = 1'-0" ,x\%%IIjjE/Jj/ CARS ti9.9 �'/r i i 110\� W Q 0 cn SEAL CONSULTING STRUCTURAL ENGINEERS 748 LORD DUNMORE DRIVE, SUITE 101 VIRGINIA BEACH, VIRGINIA, 23464 PHONE: (757) 474-0612 FAX: (757) 474-0919 APPROVED ACE INFO FOR COMMANDER NAVFAC ACTIVITY SATISFACTORY TO DATE DES JKA DRW MSP CHK JCA PM/DM BRANCH MANAGER CHIEF ENG/ARCH FIRE PROTECTION a z 00 o� Z U a U zs� aa� C) Q > U Z z H W J Z J � uj �_ CIO O O U O U Z U O W Z II_cn w c z Z J C� z CL w � I C3L- w co a U O t J Q � w U � u z J cl� Q � � Q U z� w z U Q ci-i A/E PROJECT #19002 a SCALE: AS NOTED Q1 EPROJECT NO.: — MAXIMO WORK ORDER NO. LICENSE NO. C 0706 6895127 NAKFAC DRAWING NO. AVOLIS ENGINEERING, P.A. 12798163 0 2' 4' P.O. BOX 15564 ;HEFT 06 of 13 Mm NEW BERN, NC 28561 SCALE: 1/2" = 1' CU 104 PH.(252) 633-0068 4 5 DRAWFORM REVISION: 10 MARCH 2O09 UNCLASSIFIED//FOR OFFICIAL USE ONLY i J J rJ W T va va W w L.L. W L- C/) N U Z ,1 r) -z ^ cl- UNCLASSIFIED//FOR OFFICIAL USE ONLY UNCLASSIFIED//FOR OFFICIAL USE ONLY 1 J rI T va J Z O W U) J Q U L.L. LL. O O LL. M W L- V) (/7 U Z M ,, n -z ^ lz UNCLASSIFIED//FOR OFFICIAL USE ONLY I L `J ---r % J UNCLASSIFIED//FOR OFFICIAL USE ONLY 1 J Z O W C/7 J Q U u- u- O J rJ W T va va W w L.L. W L- C/) N U Z IJ ,, r) -z ^ c: UNCLASSIFIED//FOR OFFICIAL USE ONLY I L `J `T .J UNCLASSIFIED//FOR OFFICIAL USE ONLY 1 J rI T va va W J rJ W T va va W w L.L. W L- C/) N U Z -z ^ I_- UNCLASSIFIED//FOR OFFICIAL USE ONLY I UNCLASSIFIED//FOR OFFICIAL USE ONLY Ll J rI T va va W ELECTRICAL DEMOLITION NOTES 2 I 3 I 4 I 5 GENERAL ELECTRICAL NOTES ELECTRICAL LEGEND ABBREVIATIONS UNCLASSIFIED//FOR OFFICIAL USE ONLY Z O w U) Q U Lj_. LL_ O O LL_ E rll a Lu N � go� U N Z M r 7 3 a 0 O m C 1E op z g ed I 0 5 3 i C N Os W� J GENERAL: DEMOLITION DRAWINGS ARE BASED ON EXISTING PLANS AND FIELD INVESTIGATION PRIOR TO DEMOLITION. VISIT THE EXISTING BUILDING PRIOR TO BID IN ORDER TO BECOME FAMILIAR WITH THE EXISTING CONDITIONS AND IN ORDER TO AVOID CONFLICTS. DASHED ITEMS: ALL ITEMS SHOWN DASHED ON DEMOLITION PLANS ARE EXISTING AND SHALL BE REMOVED. D SOLID ITEMS: ALL ITEMS SHOWN SOLID ON DEMOLITION PLANS ARE EXISTING TO REMAIN. EXISTING CONDUIT: ALL EXISTING CONDUITS AND WIRING THAT WILL NOT BE REUSED SHALL BE REMOVED WHERE THEY WILL BE EXPOSED UPON COMPLETION OF NEW WORK. EXISTING CONDUIT TO REMAIN CONCEALED IN WALLS SHALL BE ABANDONED. EXISTING CONDUIT TO REMAIN BELOW FLOOR SLAB SHALL BE CUT OFF ONE INCH BELOW ROUGH FLOOR AND GROUTED FLUSH. ALL EXISTING WIRING IN CONDUITS TO BE ABANDONED SHALL BE DISCONNECTED FROM POWER SOURCE AND REMOVED. C n REPAIR DAMAGE: EXERCISE CARE IN REMOVAL OF DEMOLITION ITEMS. REPAIR, AT NO ADDITIONAL COST TO THE OWNER, ANY DAMAGE CAUSED TO EXISTING CONSTRUCTION AND/OR EQUIPMENT TO REMAIN. ASSOCIATED APPURTENANCES: REMOVE ALL ELECTRICAL APPURTENANCES (DISCONNECTS, STARTERS, WIRING, CONDUIT, ETC.) ASSOCIATED WITH ITEMS TO BE REMOVED INCLUDING EQUIPMENT TO BE REMOVED BY OTHERS. KNOCKOUT PLUGS AND COVERS: ALL CONDUIT REMOVED SHALL BE REMOVED IN ITS ENTIRETY, INCLUDING FITTINGS, MOUNTING DEVICES, MOUNTING HARDWARE, ETC. PROVIDE CONDUIT PLUGS AND BLANKS FOR ALL OPENINGS CREATED BY THE REMOVAL OF CONDUIT. PROVIDE BLANK COVER PLATES FOR ALL OPENED OUTLET BOXES CREATED BY THE REMOVAL OF EQUIPMENT AND/OR DEVICES DEMOLISHED MATERIALS: ALL MATERIALS REMOVED UNDER DEMOLITION, NOT TO BE RELOCATED OR DESIGNATED TO BE TURNED OVER TO THE OWNER, SHALL BECOME THE PROPERTY OF THE CONTRACTOR AND SHALL BE REMOVED COMPLETELY FROM THE SITE. SCHEDULE OUTAGES: ALL WORK AND ALL POWER OUTAGES IN THE EXISTING BUILDING SHALL BE SCHEDULED AT TIMES SCHEDULED WITH THE CONTRACTING OFFICER. NOTIFICATION: NOTIFY THE CONTRACTING OFFICER PRIOR TO TURNING OFF ANY CIRCUITS. STAINLESS STEEL HEX BOLT AND WASHER PULL SLOT goo �000 .0000 SKID RESISTANT SURFACE SECTIONAL BOX WHEN REQUIRED COMPAI EARTH l TYPE HANDHOLE SIZING 5 12" X 12" X 24" DEEP 6 12" X 18" X 24" DEEP 7 12" X 24" X 24" DEEP 8 24" X 36" X 24" DEEP 9 30" X 48" X 24" DEEP VI\VJI ILV I\Vl..f\ HANDHOLE REQUIREMENTS 1. HOUSING SHALL BE A POLYMER CONCRETE REINFORCED WITH A HEAVY WEAVE FIBERGLASS REINFORCING WITH COMPRESSIVE STRENGTH OF NO LESS THAN 10,000 PSI. 2. COVER AND BOX SHALL WITHSTAND A SERVICE LOAD OF NO LESS THAN 15,000 LBS OVER A 10" x 10" AREA. 3. PROVIDE STAINLESS STEEL BOLTS AND INSERTS. 4. PROVIDE WITH (2) 2 1 /2" MOUSEHOLES. 5. PROVIDE LABEL "ELECTRICAL" FOR POWER HANDHOLES OR "TELEPHONE" FOR TELEPHONE HANDHOLES, OR AS INDICATED. 6" STANDARD ELECTRICAL HANDHOLE (NONTRAFFIC) (COMPOSITE/FIBERGLASS) TYPES 5, 6, 7, 8 & 9 SKETCH DATE JUNE 2002 STYLE U G - 6 GENERAL: UNLESS SPECIFICALLY INDICATED OTHERWISE, ALL WORK SHOWN ON ELECTRICAL DRAWINGS IS NEW WORK TO BE PROVIDED UNDER THIS CONTRACT. COORDINATION: COORDINATE AND COOPERATE WITH ALL TRADES ON THE PROJECT. THE CONTRACTOR SHALL REVIEW ALL CONTRACT DOCUMENTS INCLUDING CIVIL, STRUCTURAL DRAWINGS AND SPECIFICATIONS. CONTRACTOR SHALL COORDINATE AND ADJUST ACCORDINGLY AS DIRECTED BY THE CONTRACTING OFFICER. AS -BUILT DRAWINGS: SECURE AN EXTRA SET OF ELECTRICAL DRAWINGS TO BE KEPT ON SITE AND MARK, DAILY, THE DRAWINGS IN RED AS THE PROJECT PROGRESSES IN ORDER TO KEEP AN ACCURATE RECORD OF ALL DEVIATIONS BETWEEN THE WORK SHOWN ON THE DRAWINGS AND THE WORK WHICH IS ACTUALLY INSTALLED. THESE MARKED DRAWINGS SHALL REFLECT ANY AND ALL CHANGES AND REVISIONS TO THE ORIGINAL DESIGN WHICH EXISTS IN THE COMPLETED WORK. DELIVER THE MARKED DRAWINGS TO THE ENGINEER AT PROJECT CLOSE-OUT. TESTS: TEST ALL WIRING FOR CONTINUITY AND GROUNDS BEFORE CONNECTING ANY FIXTURES OR DEVICES. PERFORM INSULATION RESISTANCE TESTS ON ALL WIRING #6 OR LARGER TO ENSURE THAT ALL PORTIONS ARE FREE FROM SHORT-CIRCUITS AND GROUNDS. INSPECTIONS: ARRANGE ALL NECESSARY INSPECTIONS. DELIVER ALL REQUIRED INSPECTION CERTIFICATES TO THE CONTRACTING OFFICER. ELECTRICAL SERVICE: PROVIDE THE ELECTRICAL SERVICE. COMMUNICATE WITH THE CONTRACTING OFFICER, VERIFY ALL REQUIREMENTS, AND COORDINATE ALL EFFORTS. GROUNDING: PROVIDE GROUNDING IN ACCORDANCE WITH THE NEC FOR THE ENTIRE ELECTRICAL SYSTEM INCLUDING EQUIPMENT FRAMES CONDUITS, SWITCHES, CONTROLLERS, WIRE -WAYS, NEUTRAL CONDUCTORS, AND OTHER EQUIPMENT. PROVIDE A GROUNDING CONDUCTOR IN ALL POWER CONDUITS. LABELS: PROVIDE LABELS FOR ALL PANELBOARDS, CABINETS, SAFETY SWITCHES, MOTOR -DISCONNECT SWITCHES, AND MOTOR CONTROLLERS. LABELS SHALL BE MACHINE ENGRAVED, LAMINATED PLASTIC, PERMANENTLY ATTACHED WITH SELF -TAPPING SCREWS OR RIVETS. DO NOT USE SELF-ADHESIVE LABELS. LABEL SHALL INDICATE EQUIPMENT DESIGNATION AND ASSOCIATED PANEL AND CIRCUIT THAT SERVES IT. PANEL DIRECTORY: PROVIDE TYPEWRITTEN PANELBOARD DIRECTORY CARD IN EACH PANELBOARD WITH CIRCUIT LOAD INFORMATION AND ROOM NUMBER CLEARLY IDENTIFIED. USE ACTUAL ROOM NUMBERS IN THE BUILDING, NOT THE ROOM NUMBERS SHOWN ON THE CONTRACT DRAWINGS, AS THEY ARE OFTEN DIFFERENT. CONDUCTORS AND MATCHING LUGS: IN SITUATIONS WHERE CONDUCTOR SIZES AND/OR QUANTITIES OF PARALLEL SETS HAVE BEEN INCREASED DUE TO VOLTAGE DROP OR FOR OTHER REASONS, CONTRACTOR SHALL PROVIDE THE APPROPRIATE LUG SIZES/QUANTITIES WITHIN THE EQUIPMENT CONNECTED (PANELBOARD, DISCONNECT SWITCH, TRANSFER SWITCH ETC.) TO PERMIT SATISFACTORY CONNECTION OF THE INDICATED CONDUCTORS. WHERE SUFFICIENT LUG SIZES AND/OR QUANTITIES CANNOT BE PROVIDED TO ACCOMMODATE THE CONDUCTORS INDICATED, THEN PROVIDE REDUCING ADAPTERS, PIN TERMINALS, OR A JUNCTION BOX TO SPLICE LARGER CONDUCTORS TO APPROPRIATELY SIZED SMALLER CONDUCTORS TO FIT INTO THE LUGS PROVIDED. ALL CONDUCTORS SHALL BE SIZED IN ACCORDANCE WITH THE NEC. MOTOR COORDINATION: MOTORS, MOTOR STARTERS, CONTROLLERS, INTEGRAL DISCONNECT SWITCHES, AND CONTACTORS SHALL BE PROVIDED WITH THEIR RESPECTIVE PIECES OF EQUIPMENT BY THE EQUIPMENT SUPPLIER. COMMUNICATE WITH THE TRADES PROVIDING THE EQUIPMENT, VERIFYING ALL REQUIREMENTS, PROVIDE ALL ELECTRICAL CONNECTIONS REQUIRED THEREIN, AND INSTALL MOTOR STARTERS. MOTOR DISCONNECTS: ALL MOTORS SHALL HAVE DISCONNECTING MEANS. MOTOR CONTROLLERS: ALL 3-PHASE MOTORS SHALL HAVE MAGNETIC MOTOR CONTROLLERS WITH SOLID STATE OVERLOAD RELAY PROTECTION. THE SOLID STATE OVERLOAD RELAY SHALL HAVE PHASE LOSS AND PHASE OVERCURRENT PROTECTION WITH AUTOMATIC RESET UPON RETURN OF NORMAL POWER. MOTOR FUSE PROTECTION: WHERE FUSE PROTECTION IS SPECIFICALLY REQUIRED BY THE EQUIPMENT MANUFACTURER, PROVIDE FUSED SWITCHES IN LIEU OF NON -FUSED SWITCHES OR IN LIEU OF ENCLOSED CIRCUIT BREAKERS, OR OTHER DEVICES INDICATED. CONNECTION DETAILS: SECURE APPROVED SHOP DRAWINGS SHOWING WIRING DIAGRAMS, ROUGH -IN AND HOOK UP DETAILS FROM OTHER INVOLVED CONTRACTORS FOR EQUIPMENT WHICH MUST BE CONNECTED ELECTRICALLY. ® LIGHTING FIXTURE 5 SINGLE POLE SWITCH, 20A, 120/277V, 46" AFF UON THE FOLLOWING SUBSCRIPTS SHALL APPLY TO DEVICES WHERE USED: • GFI: GROUND FAULT INTERRUPTING TYPE RECEPTACLE • WP: WEATHER RESISTANT GFI RECEPTACLE WITH WEATHERPROOF WHILE -IN -USE COVER. DUPLEX CONVENIENCE RECEPTACLE 20A, 120V, 18" AFF, UON icy MOTOR CONNECTION ❑J SAFETY SWITCH, 60A-3P, FU @ 30A, 3R ®' COMBINATION DISCONNECT SWITCH & STARTER SPD SURGE PROTECTIVE DEVICE ® ELECTRICAL PANELBOARD ELECTRICAL CIRCUIT RUN IN CONDUIT AND CIRCUIT HOMERUN TO AND PANELBOARD (PANEL AND CIRCUIT DESIGNATION AS INDICATED). AS A MINIMUM CONDITION, EACH SINGLE PHASE CIRCUIT SHALL HAVE 1 #12 PHASE CONDUCTOR, 1 #12 NEUTRAL CONDUCTOR AND 1 #12 GROUNDING CONDUCTOR IN 1 /2" CONDUIT. PROVIDE ADDITIONAL PHASE CONDUCTORS AS REQUIRED FOR "MULTIPLE PHASED" ELECTRICAL LOADS. PROVIDE NEUTRAL CONDUCTOR TO ALL WALL SWITCH OUTLET BOXES WHETHER REQUIRED OR NOT. PROVIDE ADDITIONAL "SWITCH LEG" CONDUCTORS TO PROVIDE THE LIGHT FIXTURE CONTROL INDICATED. MULTIPLE SINGLE PHASE CONDUCTORS MAY BE GROUPED TOGETHER IN A COMMON CONDUIT IN ACCORDANCE WITH THE NEC AND AT THE CONTRACTOR'S DISCRETION. GROUNDING CONDUCTORS MAY BE SHARED AS ALLOWED BY THE NEC. NEUTRAL CONDUCTORS SHALL NOT BE SHARED. MULTI -POLE BREAKERS SHALL BE PROVIDED IN ACCORDANCE WITH THE NEC WHERE MULTI -WIRE BRANCH CIRCUITS ARE REQUIRED. CONDUIT LARGER THAN 1 /2" AND CONDUCTORS LARGER THAN #12 SHALL BE AS INDICATED. pg PULL BOX DIRECT BURIED, TOP FLUSH WITH GRADE, UG-6, TYPE 6 WITH "ELECTRIC" OR "COMM" IN TOP AS APPLICABLE GENERAL DETAIL OR SECTION NOTATION ENUMERATION: q_r SHEET WHERE SECTION IS CUT �1 NEW WORK NOTE SYMBOL Ol DEMOLITION NOTE SYMBOL LIGHTING FIXTURE SCHEDULE FIXTURE SYMBOL STYLE NO. & TYPE NUMBER AND TYPE OF LAMPS VOLTAGE MOUNTING NOTES ® NIL-11, 1X4 LED UNIVERSAL SURFACE CEILING 01 Di LUMEN OUTPUT SHALL BE 4,000, NO DIMMING REQUIRED. A AMPERE AFG ABOVE FINISHED GRADE AIC AMPERE INTERRUPTING CAPACITY BFG BELOW FINISHED GRADE C CONDUIT CKT CIRCUIT CB CIRCUIT BREAKER ECB ENCLOSED CIRCUIT BREAKER ETR EXISTING TO REMAIN EXIST EXISTING FLA FULL LOAD AMPS GFI GROUND FAULT INTERRUPTER GND GROUND HP HORSE POWER/HEAT PUMP KAIC THOUSAND AMPERE INTERRUPTING CAPACITY MCA MINIMUM CIRCUIT AMPS MCB MAIN CIRCUIT BREAKER MTD MOUNTED NEC NATIONAL ELECTRICAL CODE NF NON -FUSED NTS NOT TO SCALE P POLE PCP PUMP CONTROL PANEL PNL PANEL PNLBD PANELBOARD 0 PHASE RECEPT RECEPTACLE REQ'D REQUIRED SPD SURGE PROTECTION DEVICE SS STAINLESS STEEL TYP TYPICAL UON UNLESS OTHERWISE NOTED V VOLT W WATTS/WIRE WP WEATHERPROOF LUMINAIRE REQUIREMENTS: 1. HOUSING - FIBERGLASS OR FIBERGLASS -REINFORCED POLYESTER OUTER HOUSING, WITH ALUMINUM COMPONENT TRAY AND HEAT SINK. OPTIONAL LENGTHS OF 4FT OR 8FT. 2. LENS - IMPACT -RESISTANT ACRYLIC OR OPTIONAL POLYCARBONATE, WITH CONTINUOUS CLOSED -CELL POLYURETHANE GASKET, SECURED WITH STAINLESS STEEL OR POLYCARBONATE LATCHES. 3. LIGHT SOURCE - SOLID STATE LEDS WITH MINIMUM 50K HOURS RATED LIFE AT L70, 3500K CCT UON, MINIMUM 80 CRI, MAXIMUM 4-STEP MCADAM ELLIPSE BINNING TOLERANCE FOR COLOR CONSISTENCY, AND MINIMUM EFFICACY OF 100 LUMENS/WATT. INITIAL LUMEN OUTPUT AS INDICATED IN LUMINAIRE SCHEDULE. 4. DRIVER - REPLACEABLE, INTEGRAL, HIGH -EFFICIENCY DRIVER WITH MINIMUM 0.9 PF, OPERATING VOLTAGE OF 120-277V, THERMAL MANAGEMENT, < 20% TOTAL HARMONIC DISTORTION. ON -OFF CONTROL, STEP -DIMMABLE OR FULLY DIMMABLE AS INDICATED. 5. CERTIFICATION - UL 1598, WET LOCATION (IP65, IP66, IP67), DLC QUALIFIED, AND ROHS COMPLIANT. COMPLIES WITH LM79, LM80 AND TM21 TESTING STANDARDS. UL 924 WHEN EQUIPPED WITH EMERGENCY BATTERY BACK-UP. 6. MOUNTING - SURFACE -MOUNTED OR SUSPENDED FROM CEILING. 7. OPTIONS - POWER CORD, INTEGRAL MOTION SENSOR, EMERGENCY BACK-UP. 8. THIS SKETCH IS A NON-PROPRIETARY GRAPHIC REPRESENTATION OF A LUMINAIRE THAT MAY MEET THE SPECIFICATION REQUIREMENTS. IT IS NOT INTENDED TO INDICATE A CERTAIN MANUFACTURER OR PREFERENCE. LED ENCLOSED AND GASKETED REVISED: APRIL 2016 LIGHTING PLATE: N L-1 1 Q 0 2 � �NLTH OF P,� 0 o�r JAMES E. BARKLEY, JR. v 4 Lic. No. 043854 �0 OB101/2019 w� IONAL 5 � SEAL \ : 1 CONSULTING STRUCTURAL ENGINEERS 748 LORD DUNMORE DRIVE, SUITE 101 VIRGINIA BEACH, VIRGINIA, 23464 PHONE: (757) 474-0612 FAX: (757) 474-0919 A/E INFO APPROVED ' FOR COMMANDER NAVFAC ' ACTIVITY SATISFACTORY TO DATE DES SAJ DRW SAJ CHK ETA PM/DM BRANCH MANAGER CHIEF ENG/ARCH FIRE PROTECTION Q z � J �Of oI.< O U Z 0 i Z z = Z O Q o �o g z U Er t= z ~ 0o o Q Q Q Z J z O O 0 z w CO O (.D 2-7 J z cn r w O CD z z O Q rl J U) W (j w U F- a U rl w J U- 0 W Q O zNw w �z Z 5a w SCALE: EPROJECT NO.: — MAXIMO WORK ORDER NO. 6895127 NAVFAC DRAWING NO. 12798168 COLLABORATISHEET 11 OF 13 VE MECHANICAL ELECTRICAL ENGINEERS O 0 WWW. PACE -ENGINEERING. CO 5 DRAWFORM REVISION: 10 MARCH 2O09 UNCLASSIFIED//FOR OFFICIAL USE ONLY C n ry O L� 0 L�J U5 cn z ry 0 0 w LL- Vn U) g U Z r ,, r) 7 A UNCLASSIFIED//FOR OFFICIAL USE ONLY UNCLASSIFIED//FOR OFFICIAL USE ONLY ry 0 0 w L- V) cn U Z I ,, r) 7 A UNCLASSIFIED//FOR OFFICIAL USE ONLY UNCLASSIFIED//FOR OFFICIAL USE ONLY 1 ry 0 0 w V) cn U Z