NC0023884_Industrial User_20190821 (3)

C Continental Process Flow Diagram No: 01
Title: Boiler Room
Structural Plastics Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#01
NOx & PM Air Noise
Emissions [01-05]
[01-04]
Energy/Natural
Gas
[01-03]
Return •
Condensate ►
Water Steam for
[01-02] Boilers (2) ► Operations
Boiler Water
Treatment
Chemicals
[01-01] Testing
•
Spill or Release To POTW
(during use) [01-06]
[01-07]
IUP Application/Industrial Waste Survey 2012 Page 13 of 44

Continental Process Flow Diagram No: 04
Title: Cooling Tower
Structural Plastics T'EIJini Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#03
Cooling
Energy tower drift Noise
[03-03] [03-04] [03-05]
•
Supply ►
Cooling of
Make Up Water . Cooling Tower Equipment
[03-02] (2)
Cl7eturn)
Treatment
Chemicals
[03-01]
•
Blow Down to
POTW
[03-06]
Spill or
Release
[03-07]
IUP Application/Industrial Waste Survey 2012 Page 14 of 44

E Continental Process Flow Diagram No: 04
Title: Compressed Air System (CA)
Structural Plastics Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#04
Noise Accidental Release
[04-03] Energy of HCFCs
[04-04] [04-05]
Energy
[04-02] •
Air Compressors DRYERS
Outside Air ► [5] ► ► Compressed Air
[3]
Lubricating Oil �.
& Filters
[04-01]
Spill or Release
from material Oil Water Waste Oil to
Separator ► Disposal
handling [04-11]
[04-09] [04-10]
r �
Used Oil to Outside
Recycler Filters to
[04-08] Landfill •
[04-07] Water to
POTW
[04-06]
IUP Application/Industrial Waste Survey 2012 Page 15 of 44

CContinental Process Flow Diagram No: 12B
Title: Maintenance Operations
Structural Plastics • -rEIJiiv Issue Date: 3/1/2017 _ _ Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#12B
Equipment to be
repaired
or Installed Metal to
Noise Recycler
[12B-04] [12B-05]
Energy �
[12B-02]
Maintenance Maintenance Operations Equipment to
Supplies[12B-01] Equipment Repair,ment Re air, Installation & Removal I. be Repaired or
Welding•
Removed
Water
[12B-10]
Misc. Inert Waste Used fluorescent,
* T to Landfill [PPE, other light bulbs,
Safety Sanitary to packaging, floor batteries, &
POTW sweepings] monitors, etc. to
Eyewash
[12B-09] [12B-08] [126-07] recycler
[12B-06]
IUP Application/Industrial Waste Survey 2012 Page 16 of 44

Continental Process Flow Diagram No: 12C
Title: Janitorial Operations
Structural Plastics ,.. . .,, TE/J/N Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#12C
Cleaning
Supplies Energy
[12C-02] [12C-03]
Jo
Water Off
iceanit Areas rial andOperations m Restroo
[12C-01] Cleaning / Maintenance
Misc. Inert Waste
to Landfill
Sanitary to [packaging,
POTW Paper towels,
[12C-05] floor sweepings]
[12C-04]
IUP Application/Industrial Waste Survey 2012 Page 17 of 44

C Continental Process Flow Diagram No: 14
Title: Office Administration
Structural Plastics TE/J/N Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#14
Water Energy
[14-03] [14-04]
Cafeteria Supplies * V
[14-02] ►
Accounting/Information Systems, E-Waste
Administration, Human Resources ► to Recycle
& Cafeteria [14-09]
•
General Supplies
[14-01]
V
Recycle ink
cartridges
[14-08]
T
Inert Waste (paper,• POTW
cardboard, printer [14-05]
cartridges, cafeteria
wastes) to Landfill
[14-07]
IUP Application/Industrial Waste Survey 2012 Page 18 of 44

Process Flow Diagram No: 15
C.! Continental Title: SMC Molding
�.. Structural Plastics .z..,.a. . . ., TE/Ji/v Issue Date: 7/1/2017 Approved by: EMR
Revision Date: 8/1/2019 Maintained by: EMR
#15
OC Air
Emissions OC Air
Material to from Emissions
Landfill from charging [15-04] Noise
clean-up of a [15-02] Energy t [15-05]
spill * [15-03]
[15-11]
Vacuum
• j pumps
t
Misc.
Supplies
SMC from [15-13] SMC Molding To SMC
storage Presses [21] ► secondary
[15-01] operations
OC Air
Emissions y
[15-10]
Steam
• Condensate
to POTW Molded Oil & Oil/Water Oil to
SMC Condensate Reclamation
[15-07] ► Separator ►
Raw SMC scrap to Water Press Pit [15-14] System
Wastes to v _- Landfill [15-12] [15-15]
Landfill Wastes [15-06]
[15-09] (poly wrap, w
PPE, knife
blades, etc.) Waste Water
to landfill to POTW
[15-08] [15-16]
IUP Application/Industrial Waste Survey 2012 Page 19 of 44

c Continental Process Flow Diagram No: 18
Title: Wash Stage
Structural Plastics .. . .., -. ,... TEIJIA/ Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#18
Rinse aid,
additives, Energy NOx& PM Air NOx & PM Air
caustic, acid, [18-02] emissions Energy
[18-03] emissions
filters, [18-12] [18-13]
& softener A A
[18-01]
�
Parts to
be
Washed 6 STAGE WASH ' DRY ► To Paint
Water 0.
[18-11]
Yr
Safety Shower&
Clean up
[18-10] \T---....---................------7--To landfill (filters,
•
cleaning
Demineralized Water Neutralizationmaterials &
Water Process
Safety/ [18-08] ► [18-06] Empty totes to misc.)
Accidental supplier [18-04]
Release. [18-05]
[18-09]
To POTW
[18-07] 1 1
IUP Application/Industrial Waste Survey 2012 Page 20 of 44

El Continental Process Flow Diagram No: 19
Title: Painting of Parts
Structural Plastics .. , TEIJIw Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#19 Hazardous
Paint
Waste to OC Air Dry Fire OC Air
Outside Energy Suppression Energy Emissions
Paint&Solvent Vendor [19-05] Emissions[19 06] [19-07] [19-08] [19-09]
(See Process ♦ NOx & PM Air
Flow [19-04]
Diagram #29 1 Noise Emissions
RTO [19-16]
Paint Mix RTO [19-17]
Room) V, V 7 1 ../
Parts to be painted ►
PAINT SPRAY BOOTH —► BAKE OVEN I. Painted
Parts
Filters & Misc.
supplies ►
[19-02]
Water i L
Safety/
[19-01] Accidental Odor
Release. [19-03]
Safety Shower [19-12]
& Clean-up ►
[19-15] Waste to landfill (filters,
Paint sludge cleaning materials, dried
• 119-131 paint, scrap parts, &
�.: "` miscellaneous).
Additives [19-10]
Spill or [19-14]
Release.
during
delivery
[19-11]
IUP Application/Industrial Waste Survey 2012 Page 21 of 44

E Continental Process Flow Diagram No: 21
Title: Quality Control Laboratory
Structural Plastics . TEIJIAI Issue Date: 3/1/2017 Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
#21
OC Air
Emissions
Water Energy ' [21-04] Noise during
[21-02] [21-03] � destruct testing
[21-05]
A
Parts QualityControl Parts return
Samples r r to
& Laboratory Production
Inert Waste (PPE, Wastewater to
sample parts, cleaning POTW
& etc.) to Landfill [21-06]
[21-07]
IUP Application/Industrial Waste Survey 2012 Page 22 of 44

:113-'4141MI
Process Flow Diagram No: 25
Title: Paint Mixing
9
Structural Plastics TF-i_�iw Issue Date: 3/1/2017 Approved by: EMR _
Revision Date: 3/1/2017 Maintained by: EMR __
#25
Hazardous Paint OC Air
Waste to Outside Energy Emissions Energy
Vendor [25-05] [25-06] [25-07]
[25-04]
Paint totes
[25-03] i v v
To Painting
Solvent Drums
(seeRobots/Bells
Flow Diagram#30) o
PAINT MIX ROOM PAINT TEMPERATURE _► (See Process
CONTROL Flow Diagram
o #25—Painting
Filters
[25-02] of Parts)
Water Waste to landfill
[25-01] _._..._
(filters, cleaning
Safety/Accidental materials, dried paint,
Safety Shower Release to Pit(see & miscellaneous).
&Clean up. Process Flow [25-08]
[25-11] Diagram#25)
[25-10] •
Empty totes &
drums to suppliers
[25-09]
IUP Application/Industrial Waste Survey 2012 Page 23 of 44

C 5 Process Flow Diagram No: 28 Continental Title: First Aid Room
Structural Plastics TEI>/N Issue Date: 3/1/2017 Approved by: EMR _
Revision Date: 3/1/2017 Maintained by: EMR
# 28
Energy
[28-02] Water
[28-03]
T
General
Supplies First Aid Room
[28-01]
V
Medical Inert To
Waste waste to POTW
(outside Landfill
disposal) [28-04]
[28-06] [28-05]
IUP Application/Industrial Waste Survey 2012 Page 24 of 44

C Continental Process Flow Diagram No: 29
Title: Waterjet Operation
Structural Plastics TE/j/w Issue Date: 3/1/2017 _ Approved by: EMR
Revision Date: 3/1/2017 Maintained by: EMR
# 29
Water Energy Noise
[29-01] [29-02] [29-03]
WATERJET
SMC Parts ► OPERATION To Bonding
( 2 )
Separator . Wastes
1
(Scrap, PPE,filters, etc.)to
Landfill
I29-041
Wastewater
to POTW
[29-05]
IUP Application/Industrial Waste Survey 2012 Page 25 of 44

r Continental Process Flow Diagram No: 31
Title: Wastewater Discharge
Structural Plastics , TEIIIA/ Issue Date: 8/1/2019 _ Approved by: EMR
Revision Date: 8/1/2019 Maintained by: EMR
# 31
Wastewater _
Boiler Blow Condensate General Press Line
Boiler Down to Water Air Maintenance Oil/Water
Test POTW Compressors Operations Separator
Water rnn_nsi 104-os1 ri 7Q nal rA C A Al
Sanitary Janitorial
Wastewater Office, Cleaning
Breakroom, ' Wastewater Discharged to POTW 4
Wastewater
restrooms
f12C-051
71' 1 1 1\
Press Line pH Neutral Paint Booth QA Laboratory First Aid Waterjet
Steam Water Paint Safety Wastewater Room Wastewate
Condensat Wash Shower [21-06] Wastewat r
System & Clean-up or rOa_ngl
L
IUP Application/Industrial Waste Survey 2012 Page 26 of 44

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION C—FACILITY OPERATION CHARACTERISTICS
Office/Administrative Staff
Monday Tuesday Wednesday Thursday Friday Saturday Sunday
#Employees 30-35 30-35 30-35 30-35 30-35 0-5
Start/End Time 8a—5p 8a—5p 8a—5p 8a—5p 8a—5p 8a—12p
Production Staff
Monday _ Tuesday Wednesday Thursday Friday ,Saturday Sunday
1st Shift #Employees 270 265 265 265 265
Start Time 6:00am 6:00am 6:00am 6:00am 6:00am
End Time 4:00pm 4:00pm 4:00pm 4:00pm 4:00pm
2nd Shift #Employees 120 120 120 120 120
Start Time 4:30pm 4:30pm 4:30pm 4:30pm 4:30pm
End Time 2:30am 2 30am 2:30am 2:30am 2:30am
3rd Shift #Employees 40 - 40 - 40 40 - 40
Start Time 10:00pm 10:00pm 10.00pm 10:00pm _ 10:00pm
EndTime 6:30am 6:30am 6:30am 6.30am 6:30am
Shift Activities
SHIFT DESCRIPTION OF SHIFT ACTIVITIES
Monday 1st Molding, bonding &assembly, and paint as applicable (2:00am-12:30pm)
2nd Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm)
3rd Molding, bonding & assembly
Tuesday 1st Molding, bonding &assembly, and paint as applicable (2:00am-12:30pm)
2nd Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm)
3rd Molding, bonding & assembly
Wednesday 1st Molding, bonding &assembly, and paint as applicable (2:00am-12:30pm)
2nd Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm)
3rd Molding, bonding & assembly
Thursday 1st Molding, bonding &assembly, and paint as applicable (2:00am-12:30pm)
2nd Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm)
3rd Molding, bonding &assembly
Friday 1st Molding, bonding &assembly, and paint as applicable (2:O0am-12:30pm)
2nd Molding, bonding & assembly
3rd
Saturday 1st Maintenance activities occur on weekends and/or off hours.
2nd
3rd
Sunday 1 St Maintenance activities occur on weekends and/or off hours.
2nd
3rd Molding, bonding & assembly
IUP Application/Industrial Waste Survey 2012 Page 13 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION D—PROCESS INFORMATION
NOTE: The following information must be completed for each product line. Please make copies of this page if
necessary.
Information revealed in this section may be held confidential and proprietary under 40 CFR 403.14 at the request of
the Industrial User and the approval of the POTW. The request for confidentiality must be made at the time of
the initial submission of the application. Should such a request be made and accepted in compliance with
Section 25-207 of the Code of the City of Salisbury these page(s)will be removed before review by any non-
regulatory personnel.
1. Principal product(s)produced:
An OEM supplier of compression and IMC injection molding parts and assemblies to the heavy truck,
automotive, heavy machinery, marine and various other equipment manufacturers.
2. Raw materials and process additives used:
SMC(Sheet Molding Compound), DLFT(Direct Long Fiber Technology), IMC(In Mold Coating)for molded
parts.Adhesives in the bonding process. Primer Paint and various bath additives for the spray wash in the
Paint Process.
3. Maximum and average production rate of this particular product line(please specify units being reported):
Average Production Rate Maximum Production Rate Units
3,000—4,000 6,000—7,000 Day
4. The production process is[ ]Batch [ X]Continuous
If batch,please enter the average number of batches per 24 hours. [ ]
If both, please enter%or production k ,
[ %]Batch [ %]Continuous
5. Days and Hours of operation for this product line: From: Mon 6am to _ Fri 1030pm
6. Days and Hours of discharge for this product line: From: Mon 6am to _ Mon 6am
7. Is production subject to seasonal variation? [ ]Yes [X]No
If yes, briefly describe the seasonal production cycles:
•
IUP Application/Industrial Waste Survey 2012 Page 14 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E—WATER USE AND WASTEWATER DISCHARGE INFORMATION
1. Please indicate source(s)of water used at your facility:
Source Type Check One If yes,...
Well [ ]Yes [X]No How many are there?
How many are in use at this time?
City [X]Yes [ ] No List all Account numbers:
6213490-9291001;6213491-9291002
Surface Water [ ]Yes [X]No Identify the source:
Other [ ]Yes [X] No Explain:
2. Does this facility provide any treatment to the incoming water to improve the water quality prior to its use in
the facility, (i.e.deionization, reverse osmosis, ultra filtration,pH adjustment,etc.)? [ ]Yes [X]No
If yes,complete table.
Treatment Process Chemicals Used Wastewater Generated and Volume(gpd)
3. This facility uses water for the following:
(Please record"n/a"if the application/use does not apply to the operations at your facility.)
Detailed Description of Maximum Average [E]stimated
Type of Application/Use Applicable Operation(s) Volume Volume or
and/or Equipment Used Used [M]easured
(gallons/day) (gallons/day)
Process Paint System 5,500 3,000 [XI E [ ]M
Water Into Product N/A 0 0 [ ]E [ ]M
Process Related Facility/Equipment N/A 0 0 [ ]E [ ]M
Washdown*
Process Contact Cooling or Warming N/A 0 0 [ ]E [ ]M
Water
Process Related Air-Pollution Control Paint booth air scrubber 500 300 [ ]E [ ]M
Unit (wet)
Process Related Employee Showers N/A 0 0 [ ]E [ ]M
Lab N/A 0 0 [ ]E [ ]M
Maintenance Shop N/A 0 0 [ ] E [ ]M
Boilers(Please specify if live and/or dry Boiler/Cooling(live steam) 3,000 1,000 [X] E [ ]M
steam is used.)
Backwash Water N/A 0 0 [ ]E [ ]M
Pump Sealant Water N/A 0 0 [ ] E [ ]M
General Facility/Equipment Washdown* Floor Sweeper 300 100 [X]E [ I M
Other non-contact water uses: boilers; HVAC Cooling Water, 7,000 3,500 [X]E [ ]M
non-contact cooling/warming water, Process cooling water,
general air conditioning,cooling towers, DLFT,Thermolator
chillers, HVAC,etc.
Domestic(e.g.restroom(s), non-process Restrooms 7,000 5,400 [X]E [ ]M
related employee showers,cafeteria,
kitchen, breakroom etc.)
Other, please describe WaterJet parts cutting 2,400 1,000 [X]E [ ]M
Total 25,700 14,300
*Please document clean up schedules in Shift activities in Section C.
IUP Application/Industrial Waste Survey 2012 Page 15 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E—WATER USE AND WASTEWATER DISCHARGE INFORMATION (continued)
4. The facility generates wastewater from the following areas and that water is discharged where
If the source of wastewater discharged does not exist at your facility record"n/a". If there is no discharge from the
applicable source,record"no discharge".
Wastewater is
Source of Wastewater Discharged I Pretreated? Volume Estimated(E)or
To Where Discharged Measured(M)
(gallons/day)
a. Process Paint System [X] yes [ ] no 3,000—5,500 [ ]E [X] M
b.Water Into Product N/A [ ] yes [ ] no 0 [ ]E [ ] M
c. Process Related N/A i [ ] yes [ ] no 0 [ ]E [ ] M
Facility/Equipment
Washdown*
d.Process Contact Cooling N/A [ ] yes [ ] no 0 [ ] E [ ] M
or Warming Water
e.Process Related Air- N/A [ ] yes [ ] no 0 [ ]E [ ] M
Pollution Control Unit
f. Process Related N/A [ ] yes [ ] no 0 [ ] E [ ] M
Employee Showers
g.Lab N/A _ [ ] yes [ ] no 0 [ ]E [ • ] M
h.Maintenance Shop N/A _ [ ] yes [ ] no 0 [ ]E [ I M
i. Backwash Water N/A [ ] yes [ ] no 0 [ I E [ ] M
j. Pump Sealant Water N/A _ [ ] yes [ ] no 0 [ ]E [ ] M
k.General Floor Sweeper [ ] yes [X] no 100-300 [X]E [ ] M
Facility/Equipment
Washdown*
I. Other non-contact water HVAC Cooling Water [X] yes [ ] no 0-1,000 [X] E [ ] M
uses: boilers;non-contact Boilers [X] yes [ ] no 1,000 [X] E [ ] M
cooling/warming water, HVAC Condensate [ ] yes [X] no 0-20,000 [X]E [ ] M
general air conditioning,
cooling towers,chillers,
HVAC,etc.
m. Domestic(e.g. Restrooms [ ] yes [X] no 5,400-7,000 [XI E [ ] M
restroom(s), non-
process related
employee showers,
cafeteria,kitchen,
breakroom etc.)
n.Groundwater/Remediated N/A [ ] yes [ ] no 0 [ ]E [ ] M
Groundwater
o.Storm Water Runoff N/A [ ] yes [ ] no 0 [ ]E [ ] M
p.Tank Bottoms N/A [ ] yes [ ] no 0 [ ]E [ ] M
q.Other, please specify WaterJet [X] yes [ ] no 1,000-2,400 [X] E [ ] M
r. Total Discharged to 900-29,000
POTW
*Please document clean up schedules in Shift activities in Section C.
5. Identify the daily maximum flow limit requested. Please explain any differences between the requested flow
limit and actual flows listed in E.4.
Requested Daily Maximum Flow Limit,gpd: 35,000
Requested Monthly Average Flow Limit,gpd: 35,000
Explanation:
IUP Application/Industrial Waste Survey 2012 Page 16 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F—CHEMICALS, POLLUTANTS,WASTES
1. Complete Checklist for Priority, Conventional, Non-Conventional,and Other Pollutants.
All chemicals require that TWO columns are checked
Chemical
Abstract Present in Absent in Concentration
Number Present Absent Discharge to Discharge to in Discharge,
Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I)
Acid Extractable Organic Compounds(EPA Method 625)
2-Chlorophenol 95-57-8
2,4-Dichlorophenol 120-83-2
2,4-Dimethylphenol 105-67-9
2,4-Dinitrophenol 51-28-5
2-Methyl-4,6-dinitrophenol 534-52-1
4-Chloro-3-methylphenol 59-50-7
2-Nitrophenol 88-75-5
4-Nitrophenol 100-02-7
Pentachlorophenol 87-86-5
Phenol 108-95-2
2,4,6-Trichlorophenol 88-06-2
Base Neutral Organic Compounds(EPA Method 625)
1,2,4-Trichlorobenzene 120-82-1
1,2-Dichlorobenzene 95-50-1
1,2-Diphenylhydrazine 122-66-7
1,3-Dichlorobenzene 541-73-1
1,4-Dichlorobenzene 106-46-7
2,4-Dinitrotoluene 121-14-2
2,6-Dinitrotoluene 606-20-2
2-Chloronaphthalene 91-58-7
3,3-Dichlorobenzidine 91-94-1
4-Bromophenyl phenyl ether 101-55-3
4-Chlorophenyl phenyl ether 7005-72-3
Acenaphthene 83-32-9
Acenaphthylene 208-96-8
Anthracene 120-12-7
Benzidine 92-87-5
Benzo(a)anthracene 56-55-3
Benzo(a)pyrene 50-32-8
Benzo(b)fluoranthene 205-99-2
Benzo(ghi)perylene 191-24-2
Benzo(k)fluoranthene 207-08-9
Bis(2-chloroethoxy)methane 111-91-1
Bis(2-chloroethyl)ether 111-44-4
Bis(2-chloroisopropyl)ether 102-60-1
Bis(2-ethylhexyl) phthalate 117-81-7
[DEHP]
Butyl benzyl phthalate[BBP] 85-68-7
Chrysene 218-01-9
Di-n-butyl phthalate[DBP] 84-74-2
Di-n-octyl phthalate[DOP] 117-84-0
IUP Application/Industrial Waste Survey 2012 Page 17 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F—CHEMICALS, POLLUTANTS,WASTES (continued)
All chemicals require that TWO columns are checked
Chemical
Abstract Present in Absent in Concentration
Number Present Absent Discharge to Discharge to in Discharge,
Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I)
Base Neutral Organic Compounds (continued)
Dibenzo(a,h)anthracene 53-70-3
Diethyl phthalate[DEP] 84-66-2
Dimethyl phthalate[DMP] 131-11-3
Fluoranthene 206-44-0
Fluorene 86-73-7
Hexachlorobenzene 118-74-1
Hexachlorobutadiene 87-68-3
Hexachlorocyclopentadiene 77-47-4
Hexachloroethane 67-72-1
Indeno(1,2,3-cd)pyrene 193-39-5
Isophorone 78-59-1
N-nitroso-di-n-propylamine 621-64-7
N-nitrosodimethylamine 62-75-9
N-nitrosodiphenylamine 86-30-6
Naphthalene 91-20-3
Nitrobenzene 98-95-3
Phenanthrene 85-01-8
Pyrene 129-00-0
Metals
Aluminum
Antimony 7440-36-0
Arsenic 7440-38-2
Beryllium 7440-41-7
Cadmium 7440-43-9
Chromium 7440-47-3
Copper 7440-50-8
Lead 7439-92-1
Mercury 7439-97-6
Molybdenum 7439-98-7
Nickel 7440-02-0
Selenium 7782-49-2
Silver 7440-22-4
Thallium 7440-28-0
Zinc 7440-66-6
Other Inorganic Pollutants
Barium 7440-39-3
Chloride
Cyanide 57-12-5
Fluoride
IUP Application/Industrial Waste Survey 2012 Page 18 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E—SECTION F—CHEMICALS, POLLUTANTS,WASTES (continued)
All chemicals require that TWO columns are checked
Chemical
Abstract Present in Absent in Concentration
Number Present Absent Discharge to Discharge to in Discharge,
Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I)
Purgeable Volatile Organic Compounds[VOCs](EPA Method 624)
1,1,1-Trichloroethane 71-55-6
1,1,2,2-Tetrachloroethane 79-34-5
1,1,2-Trichloroethane 79-00-5
1,1-Dichloroethane 75-34-3
1,1-Dichloroethylene 75-35-4
1,2-Dichloroethane 107-06-2
1,2-Dichloropropane 78-87-5
2-Chloroethyl vinyl ether 110-75-8
Acrolein 107-02-8
Acrylonitrile 107-13-1
Benzene 71-43-2
Bromodichloromethane 75-27-4
Bromoform 75-25-2
Bromomethane 74-83-9
Carbon tetrachloride 56-23-5
Chlorobenzene 108-90-7
Chloroethane 75-00-3
Chloroform 67-66-3
Chloromethane 74-87-3
Cis 1,3-Dichloropropene
Dibromochloromethane 594-18-3
Ethylbenzene 100-41-4
Methylene chloride 75-09-2
Tetrachloroethylene 127-18-4
Toluene 108-88-3
Trans 1,3-Dichloropropene
Trans-1,2-Dichloroethylene 156-60-5
Trichloroethylene 79-01-6
Trichlorofluoromethane
Vinyl chloride 75-01-4
Other Pollutants of Concern
Xylene
BOD
TSS
Ammonia
Total Phosphorus
Total Nitrogen
Oil&Grease
range of Ph
SECTION F—CHEMICALS, POLLUTANTS,WASTES (continued)
IUP Application/Industrial Waste Survey 2012 Page 19 of 28

t`
i.
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F—CHEMICALS, POLLUTANTS,WASTES
1 Complete Checklist for Priority,Conventional, Non-Conventional, and Other Pollutants.
All chemicals require that TWO columns are checked
Chemical
Abstract Present in Absent in Concentration
Number Present Absent Discharge to Discharge to in Discharge,
Chemical Name (CAS#] at Facility at Facility POTW POTW (mg/I)
Acid Extractable Organic Compounds(EPA Method 625)
2-Chlorophenol 95-57-8 X X
2,4-Dichlorophenol 120-83-2 X X
2,4-Dimethylphenol 105-67-9 X X
2,4-Dinitrophenol 51-28-5 X X
2-Methyl-4,6-dinitrophenol 534-52-1 X X
4-Chloro-3-methylphenol -
59-50-7 X X
2-Nitrophenol _ 88-75-5 X X
4-Nitrophenol 100-02-7 X X
Pentachlorophenol 87-86-5 X X
Phenol 108-95-2 X X
2,4,6-Trichlorophenol i 88-06-2 X x
Base Neutral Organic Compounds(EPA Method 625)
1,2,4-Trichlorobenzene , 120-82-1 X , X
1,2-Dichlorobenzene 95-50-1 X X
1,2-Diphenylhydrazine , 122-66-7 X X
1,3-Dichlorobenzene 541-73-1 X X
1,4-Dichlorobenzene : 106-46-7 X X
2,4-Dinitrotoluene 121-14-2 X X
2,6-Dinitrotoluene 606-20-2 X X
2-Chloronaphthalene 91-58-7 X X
3,3-Dichlorobenzidine 91-94-1 X X
4-Bromophenyl phenyl ether 101-55-3 X X
4-Chlorophenyl phenyl ether 7005-72-3 X X
Acenaphthene 83-32-9 X _ X
Acenaphthylene 208-96-8 X X
Anthracene 120-12-7 X _ X
Benzidine 92-87-5 X X
Benzo(a)anthracene 56-55-3 X X
Benzo(a)pyrene 50-32-8 X X
Benzo(b)fluoranthene 205-99-2 X X
Benzo(ghi)perylene 191-24-2 X X
Benzo(k)fluoranthene 207-08-9 X X
Bis(2-chloroethoxy)methane 111-91-1 X X
-
Bis(2-chloroethyl)ether 111-44-4 X X
Bis(2-chloroisopropyl)ether 102-60-1 X _ X
Bis(2-ethylhexyl)phthalate 117-81-7 X X
[DEHP] _
Butyl benzyl phthalate[BBP] 85-68-7 X X
Chrysene 218-01-9 X _ X
Di-n-butyl phthalate[DBP] 84-74-2 X X
Di-n-octyl phthalate[DOP] 117-84-0 x X
IUP Application/Industrial Waste Survey 2012 Page 31 of 44

r
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F—CHEMICALS, POLLUTANTS,WASTES (continued)
All chemicals require that TWO columns are checked
Chemical
Abstract Present in Absent in Concentration
Number Present Absent Discharge to Discharge to in Discharge,
Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I)
Base Neutral Organic Compounds (continued)
Dibenzo(a,h)anthracene 53-70-3 X X
Diethyl phthalate[DEP] 84-66-2 X X
Dimethyl phthalate[DMP] 131-11-3 X X
Fluoranthene 206-44-0 X X
Fluorene 86-73-7 X _ X
Hexachlorobenzene 118-74-1 X _ X
Hexachlorobutadiene 87-68-3 X _ X
Hexachlorocyclopentadiene 77-47-4 X X
Hexachloroethane 67-72-1 X X
-
Indeno(1,2,3-cd)pyrene 193-39-5 X X
-
Isophorone 78-59-1 X X
N-nitroso-di-n-propylamine 621-64-7 X X
N-nitrosodimethylamine 62-75-9 X X
N-nitrosodiphenylamine 86-30-6 X _ X
Naphthalene 91-20-3 X X 0
Nitrobenzene 98-95-3 X X
Phenanthrene 85-01-8 X X
Pyrene 129-00-0 X X
Metals
Aluminum X _ X 0 ,
Antimony 7440-36-0 X X
Arsenic 7440-38-2 X X
Beryllium 7440-41-7 X X
Cadmium 7440-43-9 X X _
Chromium 7440-47-3 X X
Copper 7440-50-8 X X
Lead 7439-92-1 X _ X
Mercury 7439-97-6 X _ X 0
Molybdenum 7439-98-7 X X
Nickel 7440-02-0 X X
Selenium 7782-49-2 X X
Silver 7440-22-4 X X
Thallium 7440-28-0 X X
Zinc 7440-66-6 X X
Other Inorganic Pollutants
Banum 7440-39-3 X X
Chlonde X X
Cyanide 57-12-5 X X
Fluoride X X
IUP Application/Industrial Waste Survey 2012 Page 32 of 44 ,

f
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E—SECTION F—CHEMICALS, POLLUTANTS,WASTES (continued)
All chemicals require that TWO columns are checked
Chemical
Abstract Present in Absent in Concentration
Number Present Absent Discharge to Discharge to in Discharge,
Chemical Name [CAW] at Facility at Facility POTW POTW (mg/I)
Purgeable Volatile Organic Compounds[VOCs](EPA Method 624)
1,1,1-Trichloroethane 4 71-55-6 X X
1,1,2,2-Tetrachloroethane 79-34-5 X X
1,1,2-Trichloroethane ' 79-00-5 X X
1,1-Dichloroethane 75-34-3 X X
1,1-Dichloroethylene 75-35-4 X X
1,2-Dichloroethane 107-06-2 X X
1,2-Dichloropropane 78-87-5 X X
2-Chloroethyl vinyl ether 110-75-8 X X
Acrolein 107-02-8 X X
Acrylonitrile 107-13-1 X X
Benzene 71-43-2 X X
Bromodichloromethane 75-27-4 X X
Bromoform _ 75-25-2 X X
Bromomethane _ 74-83-9 X X
Carbon tetrachloride 56-23-5 X X
Chlorobenzene _ 108-90-7 X X
Chloroethane 75-00-3 X X
Chloroform 67-66-3 X X
Chloromethane 74-87-3 X X
Cis 1,3-Dichloropropene X X
Dibromochloromethane 594-18-3 X X
Ethylbenzene 100-41-4 X X 0
Methylene chloride 75-09-2 X X
Tetrachloroethylene 127-18-4 X X
Toluene 108-88-3 X X
Trans 1,3-Dichloropropene X X
Trans-1,2-Dichloroethylene 156-60-5 X X
Trichloroethylene 79-01-6 X X
Trichlorofluoromethane X X
Vinyl chloride 75-01-4 X X
Other Pollutants of Concern
Xylene 1330-20-7 X X 0
BOD X X 313
TSS X X 40
Ammonia X X 17.02
Total Phosphorus X X 2.7
Total Nitrogen X X 24.42
Oil&Grease X X 57
range of Ph X _ X 8.1
Styrene X X 0.005
IUP Application/Industrial Waste Survey 2012 Page 33 of 44

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
2. If any wastewater analyses have been performed on the wastewater discharge(s)from your facilities, please
attach to this survey a copy of the lab report,chain of custodies and location of where the samples were
taken for the most recent sampling date. Do not attach analyses performed by the POTW or analytical
data already delivered to the POTW.
3. Does your facility complete a Toxic Release Inventory?[X]Yes [ ] No
If yes, most recent copy attached X OR POTW already has
4. . Please list boiler and cooling tower treatment additives or MSD sheets and dosage rates for each.
Type of Boiler or Treatment Additive Name Purpose of Additive Dosage,with units
Cooling Unit
Cooling Tower United 308 Closed Loop Treatment 6 Gallons Summer
' Season
Cooling Tower ' United 316 Cooling Tower 35 Gallons/4 months
Treatment
Cooling Tower United 400 Cooling Tower Mud& 20 Gallons/2 months
Silt
Boiler United 418 Oxygen Scavenger 20 Gallons/2 months
Boiler E322 Scale Preventer 35 Gallons/2 months
Cooling Tower 336 Biocide 6 Gallons/1 month
5. Do you have any storage tank(s)at your facility? [X]Yes [ J No If yes,complete the chart below.
Associated with
8 . 8 3 .a [P]rocess;
4 > 2 S [W]astewater
w ?, A m ° Volume treatment; Spill
O a (in [G]roundwater Containment
Tank ID gallons) Contents remediation; Devices
Paint WW I A 3000 Wash Water P None
DI Water I A 2000 Wash Water P None
Boiler WW 0 A 5000 Boiler Blow Down P Containment
ST 1-4 I A 500-2000 Oil P Containment
6. Are any liquid wastes or sludges(i.e.acids,alkalies,heavy metal sludges, inks,dyes,oil,grease,organic
compounds,paints, pesticides,plating wastes,pretreatment sludges,solvents,thinners,waste product,etc.)
from this firm disposed of by means other than discharge to the sewer system? [X]Yes [ ] No
If yes ,please complete the followin5:
Nature of Waste hauler's Treatment Facility's Disposal facility's Est.Gallons or
hauled name, Name,EPA ID#and Name,EPA ID#and Pounds per
Waste and date EPA ID#and address Address Year hauled off
Last hauled address
Paint Waste Care Environmental Giant Resource Recovery 7000 lbs.
NJR96651743 SCD036275626
Flammable Care Environmental Giant Resource Recovery 300 lbs.
Waste NJR96651743 SCD036275626
Oily Waste Care Environmental Lee County Solid Waste 36,000 lbs.
NJR96651743 312640-2001
Universal Waste Care Environmental Cleanlites Recycling 2000 lbs.
NJR96651743
7. Is this facility a small quantity, large quantity,or conditionally exempt Hazardous Waste Generator?
[ ] Small Quantity [X] Large Quantity [ ] Conditionally Exempt [ ] Not Applicable
Facility's EPA Hazardous Waste Generator ID#: NCR000136788
Waste Codes: D001, F003, F005
IUP Application/Industrial Waste Survey 2012 Page 20 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION G—WASTEWATER TREATMENT, FLOW,AND SAMPLING EQUIPMENT
1. Is the wastewater generated by this facility treated prior to discharge to the POTW? [X]Yes [ ] No
If yes, please complete the chart below. If a particular pretreatment unit only treats part of the wastewater,
indicate this below and in the diagram required by Section B.
Pretreatment Unit [Y]es[N]o Additional Information Chemicals Used
Activated Carbon
Air Stripping
Biological Treatment Activated Sludge
Rotating Biological Contactor(RBC)
Trickling Filter
Sequencing Batch Reactor(SBR)
Other
Chemical Precipitation _
Chlorination,for
disinfection
Cyanide Destruction _
Defoaming Agents
Dissolved Air Floatation list all individual units of DAF here
(DAF) equalization
pH adjustment
chemical precipitation
Other
Flow equalization,aerated Size(gallons)
Before After Pretreatment
Flow equalization, Size(gallons)_
not aerated _Before After Pretreatment
Grease and Oil Removal Grease Trap, Size
for employee cafeteria, Oil Water Separator
kitchen, breakroom,etc. Other
Grease and Oil Removal Grease Trap, Size
for food manufacturing Oil Water Separator
process wastewater Other
Grease and Oil Removal Grease
for non-food X Oil Water SeparatorN/A
manufacturing process Other
wastewater
Heat
Reclamation/Exchange _
Ion Exchange(for
wastewater treatment) _
Neutralization, pH Y Sulfuric Acid
adjustment
Ozonation
Reverse Osmosis(for
wastewater treatment)
Septic Tank
Silver Recovery
Solids Separation, Belt Press Centrifugation
Clarification, Dewatering, Clarification Cyclone
Removal,etc. Filter Press Filtration
Flocculation Grit Removal
Microfiltration
Nanofiltration Screening
Sedimentation Septic Tank
Ultrafiltration
Other
Solvent Separation
Spill protection
IUP Application/Industrial Waste Survey 2012 Page 21 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION G—WASTEWATER TREATMENT, FLOW,AND SAMPLING EQUIPMENT (continued)
2. Describe wastewater flow measuring methods and/or equipment. If applicable,list the meter's current
interval,flow volume, pulse frequency and reporting units:
ISCO,3010 Ultrasonic, Palmer Bowlus Flume 8"
3. List procedures employed to ensure the accuracy of flow measurement method/equipment.
Frequency of Cleaning: Bi-Annual
Calibration method: Semi-annual level calibration
calibration performed by: _ Clearwater Inc.
Training/credentials of calibration ISCO Factory Trained
staff:
Date of most recent calibration: 4/17/2019
Copy of Calibration Certificate POTW already has X OR Copy attached
4. Describe the sampling method and associated equipment utilized at the facility. Identify staff or contract lab
responsible for sampling. Describe sampling technician training.
Sampling Equipment/Method: Grab Sample
Sampling staff: Statesville Analytical Laboratory
Training/credentials of sampling staff: NC Cert#440, NCDW Cert#37755, EPA#NC00909
IUP Application/Industrial Waste Survey 2012 Page 22 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION H—CATEGORICAL STATUS
1. Check any products listed below that are manufactured or activities that are performed at this facility:
[ ]40 CFR 467 Aluminum Forming [ ]40 CFR 432 Meat Products
[ ]40 CFR 427 Asbestos Manufacturing [ ]40 CFR 433 Metal Finishing
[ 140 CFR 461 Battery Manufacturing [ ]40 CFR 464 Metal Molding&Casting
[ ]40 CFR 431 Builders Paper&Board Mills [ ]40 CFR 436 Mineral Mining&Processing
[ ]40 CFR 407 Canned&Preserved Fruits&Veg. [ ]40 CFR 471 Nonferrous Metal, Form&Powders
[ ]40 CFR 408 Canned&Preserved Seafood [ ]40 CFR 421 Nonferrous Metals Manufacturing
[ ]40 CFR 458 Carbon Black Manufacturing [ ]40 CFR 414 OCPSF
[ ]40 CFR 411 Cement Manufacturing [ ]40 CFR 435 Oil&Gas Extraction
[ ]40 CFR 437 Centralized Waste Treatment [ ]40 CFR 440 Ore Mining&Dressing
[ ]40 CFR 434 Coal Mining [ ]40 CFR 446 Paint Formulating
[ ]40 CFR 465 Coil Coating [ ]40 CFR 443 Paving&Roofing Materials Mfg.
[ ]40 CFR 468 Copper Forming [ ]40 CFR 455 Pesticide Manufacturing
[ ]40 CFR 405 Dairy Products Processing [ ]40 CFR 419 Petroleum Refining
[ ]40 CFR 469 Electrical, Electronics Components [ 140 CFR 439 Pharmaceutical Manufacturing
[ 140 CFR 413 Electroplating [ ]40 CFR 422 Phosphate Manufacturing
[ ]40 CFR 457 Explosives Manufacturing [ ]40 CFR 459 Photographic Supplies
[ ]40 CFR 412 Feedlots [X]40 CFR 463 Plastics Molding&Forming
[ ]40 CFR 424 Ferroalloy Manufacturing [ ]40 CFR 466 Porcelain Enameling
[ ]40 CFR 418 Fertilizer Manufacturing [ ]40 CFR 430 Pulp, Paper,&Paperboard
[ ]40 CFR 464 Foundries, Metal Mold&Casting [ ]40 CFR 428 Rubber Manufacturing
[ ]40 CFR 426 Glass Manufacturing [ 140 CFR 417 Soap&Detergent Manufacturing
[ ]40 CFR 406 Grain Mills [ ]40 CFR 423 Steam Electric Power Generation
[ ]40 CFR 454 Gum&Wood Chemical Manufacturing
[ ]40 CFR 460 Hospitals [ 140 CFR 409 Sugar Processing
[ ]40 CFR 447 Ink Formulating [ ]40 CFR 410 Textile Mills
[ ]40 CFR 415 Inorganic Chemical Manufacturing [ ]40 CFR 429 Timber Products Processing
[ ]40 CFR 420 Iron&Steel Manufacturing [ ]40 CFR 442 Transportation Equipment Cleaning
[ ]40 CFR 425 Leather Tanning&Finishing [ ]OTHER
If any are checked,continue with Questions 2 and 3 of this Section
Otherwise,check here and skip to next Section.
IUP Application/Industrial Waste Survey 2012 Page 23 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION H—CATEGORICAL STATUS-continued
2. Is there a discharge from any of the above checked categorical operations to the POTW? [ ]Yes [ ]No
If Yes,complete table.
Process operation name 40 CFR,subpart, 40 CFR New Date initial Date(s)major
operations,etc , Source Date process start-up change*
Molding 463 2007
*Date(s)of commencement of construction of any major upgrades, updates, refits, or reinstallations of the
operation since the start-up date.
From the above, is this facility a[ ] New Source [X] Existing Source [ ] Unknown
3. Are there any"dilution"wastestreams that flow through the current/proposed monitoring point?
Yes [ ] No [ X ]
If Yes,ensure these wastestreams are clearly identified as such in question E,4.
IUP Application/Industrial Waste Survey 2012 Page 24 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION I—SLUG/SPILL PREVENTION and WASTE MINIMIZATION
1. Enter employees responsible for notifying the POTW in the event of a spill,bypass,pretreatment facility
upset,or other unusual discharge or problem and employees authorized to close down production if needed,
along with information about training and procedures.
If information is formalized in a Plan of some kind, list Plan Number and page#.
Notification of POTW Plan Name, Authority to close Plan Name,
page# down production ,page#
Designated Eddie Fischer Slug Plan,2 Eddie Fischer Slug Plan,2
Employee(s) Michael Sellers -
Training of those Eddie Fischer Slug Plan, 7
employees _
Procedures Eddie Fischer Slug Plan,5-6 _
How other staff know Slug Plan,
when and how to
contact designated
individuals?
2. Does the facility have measures,equipment,and/or plans to protect the POTW and/or sanitary sewer in the
event of accidental spills,slugs,or other inappropriate discharges)? [X]Yes [ ]No
If yes,complete table.
For measures that are formalized in a Plan of some kind(eg.,Spill Prevention Control and Countermeasure
• Plan,Spill/Slug Control Plan,Toxic Organic Management Plan), list Plan Number and page#.
Note:the POTW may request copies of the identified plans.
Measures to protect POTW and/or sanitary sewer - Plan Name and page#s,if applicable
Confine Spill,cover drains Slug Plan,2-3
3. Does your company have a pollution prevention/waste minimization/recycling/reuse program established,or
have had a pollution prevention or other waste minimization audit conducted? [ ]Yes [X]No
If yes,complete Table.
Name of Plan/Audit Most recent copy POTW already has copy
attached
IUP Application/Industrial Waste Survey 2012 Page 25 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
4. Please check"current","projected"or"N/A"for all codes below relating to your facility's wastewater
discharge.
N/A Current Proiected Code Description
[ X] [ ] [ ] W13 Improved maintenance scheduling, record keeping,or procedures
[ X] [ ] [ ] W14 Changed production schedule to minimize equipment and feedstock changeovers
[ X] [ ] [ ] W19 Other changes in operating practices(please explain)
[ ] [X ] [ ] W21 Instituted procedures to insure that materials do not stay in inventory beyond shelf life
[ ] [X ] [ ] W22 Began to test outdated material—continue to use if still effective
[ X] [ ] [ ] W23 Eliminated shelf-life requirements for stable materials
[ ] [X ] [ ] W24 Instituted better labeling procedures
[ X] [ ] [ ] W25 Instituted clearinghouse to exchange materials that would otherwise be discarded
[ X] [ ] [ ] W29 Other changes in inventory control(please explain)
[ X] [ ] [ ] W31 Improved storage or stacking procedures
[ X] [ ] [ ] W32 Improved procedures for loading, unloading and transfer operations
[ ] [X ] [ ] W33 Installed overflow alarms,and/or automatic shutoff valves
[ ] [X ] [ ] W34 Installed secondary containment
[ X] [ ] [ ] W35 Installed vapor recovery systems
[ X] [ ] [ ] W36 Implemented inspections or monitoring program of potential spill or leak sources
[ X] [ ] [ ] W39 Other spill and leak prevention(please explain)
[ X] [ ] [ ] W41 Increased purity of raw materials
[ X] [ ] [ ] W42 Substituted raw materials
[ X] [ ] [ ] W49 Other raw materials modifications(please explain)
[ X] [ ] [ ] W51 Instituted recirculation within a process
[ X] [ ] [ ] W52 Modified equipment, layout,and/or piping
[ X] [ ] [ ] W53 Use of different process catalyst
[ X] [ ] [ ] W54 Instituted better controls on operating bulk containers to minimize discarding of empty
containers
[ X] [ ] [ ] W55 Change from small volume containers to bulk containers to minimize discarding of
empty containers
IUP Application/Industrial Waste Survey 2012 Page 26 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
N/A Current Projected Code Description
[ X] [ ] [ ] W58 Other process modifications(please explain)
[ X] [ ] [ ] W59 Modified stripping/cleaning equipment
[ X] [ ] [ ] W60 Changed to mechanical stripping/cleaning devices(from solvents or other materials)
[ X] [ ] [ ] W61 Changed to aqueous cleaners(from solvents or other materials)
[ X] [ ] [ ] W62 Reduced the number of solvents used to make waste more amendable to recycling
[ X] [ ] [ ] W63 Modified containment procedures for cleaning units
[ X] [ ] [ ] W64 Improved draining procedures
[ ] [ X] [ ] W66 Modified or installed rinse systems
[ X] [ ] [ ] W67 Improved rinse equipment design
[ X] [ ] [ ] W68 Improved rinse equipment operation
[ X] [ ] [ ] W71 Other cleaning and degreasing operation(please explain)
[ X] [ ] [ ] W72 Modified spray systems or equipment
[ X] [ ] [ ] W73 Substituted coating materials used
[ X] [ ] [ ] W74 Improved application techniques
I X] [ ] I ] W75 Changed from spray to other system
[ X] [ ] [ ] W78 Other surface preparation and finishing(please explain)
[ X] [ ] [ ] W81 Changed product specifications
[ X] [ ] [ ] W82 Modified design or composition of product
I X] [ ] [ ] W83 Modified packaging
[ X] [ ] [ ] W89 Other product modifications(please explain)
[ X] [ ] [ ] W99 Other(please explain)
/
IUP Application/Industrial Waste Survey 2012 Page 27 of 28

INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION J—OTHER PERMITS
1. List all environmental control permits currently managed for or by this facility. Examples:air, National
Pollutant Discharge Elimination System(NPDES), Industrial User Permits(IUP), Resources Conservation
and Recovery Act(RCRA), groundwater,storm water,general, non-discharge, and septic tank. Be prepared
to provide the POTW with copies of identified permits and related records.
Permit Type Permit Number Issuing Agency
Air Title V 09076T10 NCDEQ
Stormwater(NPDES) NCG050000 NCDEQ
2. With regard to the parent company and all subsidiaries, list all wastewater discharge permits issued to cover
similar operations to those at this facility. Examples: National Pollutant Discharge Elimination System
(NPDES), Industrial User Permits(IUP),groundwater,general, non-discharge,and septic tank. Be prepared
to provide the POTW with copies of identified permits and related records.
Facility and Permit Type Permit Number ! Issuing Agency
Location
3. With regard to the parent company and all subsidiaries, list all environmental permits applied for in the
United States where issuance was denied OR the permit was terminated prior to the expiration date.
Examples:air, NPDES, IUP, RCRA, groundwater storm water, general,non-discharge,and septic tank. Be
prepared to provide the POTW with copies of identified permits and related records.
Reason for
Permit Type Issuing Agency Date Facility Name Denial/Termination
and Location
IUP Application/Industrial Waste Survey 2012 Page 28 of 28

EITILITIES
INDUSTRIAL PRETREATMENT INSPECTION FORM
Name of Industry: CSP Composites IUP# 0036
Address of Industry: 6701 Statesville Blvd IUP Expiration Date: September 30,2019
Salisbury,N.C.28147
Industry Representatives: Title
Eddie Fischer EHS Manager-Salisbury
Crystal Nettles Administrative Assistant
POTW Representatives: Title
Jeff Greer Pretreatment Program Coordinator
Mark Monroe Regulatory Compliance Technician
Date of Inspection: March 22,2019 Time of Inspection•1.30 pm
Purpose of Inspection: Annual X Other(Describe):
POTW to which LU discharges: Grant Creek WWTP NPDES#: NC0023884
Is SIU currently in SNC? No If yes,for what?
PART I-INITIAL INTERVIEW
Has anything changed since the last inspection or IUP application in the following:
COMMENTS
Product NO
Raw Materials Used NO
Manufacturing processes NO
Categorical,if applicable N/A
Production Rate YES slightly,increased since last inspection conducted on 10/15/18
#Employees: Approx. 475-500 total(temp. &full-time #Shifts:3:First and Second and a partial Third shift, (Third shift has
50 employees in molding department working 10pm-6:30 am
Sun-Thur.)
#Days/Week: Monday-Friday(Friday is makeup day).Maintenance works Mon-Fri(Sat. &Sun.if necessary).Paint works 2
shifts 4 (1si shift 2am-10am;2"d shift 9:30am-6:30pm)
PART II-PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the POTW.
Plant Tour Section A-PRODUCTION AND STORAGE AREAS
1.Are there floor drains in the production area? NO
Where do they go?
There are large pits under the presses that capture waste hydraulic oil and water(condensate).All pit water that is disposed
of is filtered to remove oil and is now being pumped to pit#1 where it is measured by a flow meter and sent to oil water
centrifuge. Oil is captured and wastewater sent to POTW.SIU submits each month the accumulated pit water centrifuge log
with the flow reports.
2.Are production areas diked,contained,or otlerwise constructed in such a way as to prevent harm to the WWTP,
especially from spills or slugs? YES
Comments:
There is no direct connection to sanitary sewer from production area.Floor drain in boiler room remains sealed.
3.Are there floor drains in the storage area? NO
Page 1

4.Are storage tanks and areas diked,contained,or otherwise constructd in such a way as to prevent harm to the WWTP,
'1 especially from spills or slugs? YES
Comments:
Used oil storage and processing area is diked Chemical storage for paint is located outside main building.Incoming
chemicals in the receiving department are moved into this storage area. This storage area is diked.
The paint kitchen building,for paint mixing, is located inside main building. The paint kitchen has built-in containment
storage area below the floor The pit around the paint booth serves as secondary containment.
5.Are process and storage tanks and pipes labeled? YES
80%of tanks and some piping are labeled using a color coded system.
6.How are off-spec raw materials,and products disposed of?
Most used oil is reclaimed and reused. New oil is added to the reclaimed oil depending on viscosity. Pinnacle, Greenville,
SC hauls hazardous waste(mineral spirits;IMC paint waste—which is waste from an injected paint process;IPA
(Flammables)as needed.
Non-hazardous solid waste is sent to the landfill.
7.When is the production area cleaned?Daily-by shift(hourly)
8.Is the wastewater from cleaning the production areadischarged to the POTW? YES
Sweepers are used for floor cleaning;Sweeper wastewater is emptied into an outside containment pit;the wastewater is then
filtered, capturing solids,prior to being discharged to POTW Wastewater and paint collected in paint booth,and filtered
solids from sweepers, are hauled off as hazardous waste by Monarch every 6 mo.
9.What non-process wastewaters are discharged to POTW?
Domestic wastewater, boiler blowdown,air compressor condensate,press pit centrifuge decant, cooling tower and HVAC
waste streams.
Section Comments: Hand dryers have been installed in all restrooms. Water jet discharge is sent to the clarifier for pH
adjustment and settling and then discharged to the POTW The sludge dewatering from the clarifier is filtered through a
filter bag and the water is discharged to the POTW.Paint line rinse wastewater is also discharged to POTW.
Process chemicals are stored throughout the production area without secondary containment According to the SIU, a spill
on the production floor could not reach the POTW directly because there are no floor drains in the production area.
Secondary containment for these chemicals will not be required at this time however, if oil slugs to the POTW occur,
secondary containment will be required.
PART II-Plant Tour Section B-PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system.
1.Does operator seem knowledgeable about the system? YES
Comments:
There are two operators-one primary(Is'shift)and one backup(2"d shift).Discharge from the water jet is sent to a holding
tank, it then goes to the clarifier where pH is adjusted and settling occurs. The sludge is pumped off bottom of clarifier into a
sediment bag. The wastewater from the clarifier is discharged to the POTW Boiler blowdown is pumped to the 5,000
gallon tank located adjacent to the outside containment pit(known previously as the evaporator)for cooling and pH check
and then discharged to POTW This flow is measured The overflow from the 3-stage wash was replumbed to reduce the
amount of water wasted.
In addition, there are 3 oil water separators. One for the pit water centrifuge line;one for capturing condensate from 5 air
compressors,and one(cleaned every 6 months and located underground near front entrance)serves the main wastewater
discharge line.
2.Are all units operational? YES
3.How often does operator/maintenance person check system? Daily
Holding tank located at 3-stage wash paint booth, is checked for pH daily before discharge. Clarifier in boiler room is also
checked daily. Primary check is 1st shift. This check is documented. Walk thru checks are done 2"d shift
4.Is there an operator for each shift? YES
Operator on Is'sh shift checks and adjusts pH.A daily calibration of pH probe is done when plant is discharging.If pHis
within acceptable range, the holding tank is discharged to POTW by the 2"d shift operator. The discharge from this tank is
controlled by a gate valve. There is a flow meter on the tank discharge line and readings are recorded with each discharge.
Note:No operator for 3rd shift
5.How and when is sludge disposed of?
Sludge on bottom of clarifier is pumped as needed to a sediment bag.Sediment bags,containing fiberglass dust(non-
hazardous), are hauled off to the landfill as needed.Paint waste sludge is collected and hauled off by Monarch via vacuum
truck.
Page 2

f 6.Is there schedule for preventative maintenance? YES
Entire paint system is cleaned at least twice per year,more if needed.System is completely drained and tanks are pressure
washed At drain down, the water is sent to wastewater tank and not to POTW Cleaning water is then hauled offsite as needed
Section Comments:
Second Creek Wastewater Lift Station serves both CSP and West Rowan Middle School.Due to limited capacity for handling
flow from both sites at the same time, CSP, if possible, is not discharging during school hours. This is to reduce potential of a
Sanitary Sewer Overflow.3-stage wash:4000 to 5000 gallons are discharged by 2"d shift operator during their shift starting at
approximately 6.00 pm.A fixed pH meter and chemical feed pump can automatically add chemical as necessary if pH falls
below permit limit The SIU normally uses caustic soda for pH adjustment.Some of SIU's clients require pH verifications of the
wash water.
PART II-Plant Tour Section C-SAMPLING POINT(S)AND FLOW MEASUREMENT
(Collect a sample if desired.)
1.Does an outside lab complete sampling? YES If yes,name of lab.
Statesville Analytical completes all sampling and analysis.
2.If industry completes sampling,ask the industry representative to describe sampling procedures. N/A
3.Is flow measurement equipment operational?Meter:#9685100 YES
Comments: New flow meter installed 9/1/2015
4.Is there a calibration log for the flow meter?Clearwater YES
PART III-EXIT INTERVIEW
Review monitoring records and other SIU records required by IUP.
1.Are files well organized? YES
Comments:
All files were readily available for inspection and well organized
2.Are sample collection/chain-of-custody forms filled out properly? YES
3.Do results in files agree with reports sent to POTW? YES
4.Who has authority to shut down production should a spill or slug discharge occur?
Bob Yeager-Plant Manager;Eddie Fischer-EHS Manager;Facility Engineer(position currently vacant);Michael Sellers-
Maintenance Manager, &any manager or supervisor
5.How does SIU inform employees of whom to call at POTW in case of spill/slug?
Annual training.
6.Slug/Spill Control Plan Required? YES
Last update submitted: 5/18/2018(Spill plan was updated 5/15/2018)
7.Is SIU implementing slug/spill plan? YES
Review procedures. In general,SIU implements spill kits SIU is required to implement a RCRA Contingency Plan
INSPECTION RESULTS
Comments,Required or Recommended Actions:
• IU currently in process of completing their permit renewal application,which is due to City,for review,by June 30,
2019
• If desired by SIU,accumulated pit wastewater log file can be maintained with IU on-site records and no longer need to
be submitted with Monthly wastewater flow report.
• Slug/Spill Plan update is due May 15,2019
• Oil/Water separator is maintained every 3 months.
Signature of Inspector(s): Date:
Date:
Date:
Page 3

Workbook Name : Copy of Grant Creek_HWA AT 2017_Approved8.20.19, Worksheet NarfieT/20/2019,2:02 PM
Page 1 of 4
Allocation Table Spreadsheet Instructions
Headworks last approved. 02/22/18 i)Applicable Values should be entered in the Heavy Bordered cells Rest of worksheet is protected,password is"2"
2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C
Allocation Table updated: 08/20/19 3)HWA and AT worksheets in this workbook are linked Pollutant Names,MAHLs,Basis,and Uncontrollable load in
Permits last modified: 08/20/19 this AT worksheet are automatically entered from the HWA spreadsheet This includes pollutant names in columns AT
through BK
POTW=>Grant Creek WWTT
NPDES#=>NC0023884
FLOW BOD TSS
Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load
Count (please hst alphabettely) _ number number Industry Date Date Expires MGD gal/day mg/1 lbs/day mg/1 lbs/day
1 Nouryon 0002 01 2869-414 09/01/19 11/13/14 08/31/24 0.3250 325,000_ 300.00 500.00
2 CSP Composites 0036 01 3089-463 09/30/19 01/22/16 09/29/24 0.0350 35,000_ 102.00 106.00
3 Freirich Foods 0007 01 2013 04/08/16 03/30/21 0.1500 150,000 1520.00 500.00
4 Hitachi Metals 0026 01 3264-471-J 07/29/16 06/30/21 0.2000 200,000 300.00 500.40 300.00 500.40
5 Innospec Active Chemicals 0038 01 2843 10/01/17 09/30/22 0.0700 70,000 550.00 75.00
6
7
8
9 _ _
10
Column Totals=> 0.78001 780,000 2972, I 16811
Basis=> NPDES Design Design
MAHL from HWA(lbs/day)_> NPDES Permitted Flow=> 7.5000 20829 20204
Uncontrollable Loading(lbs/day)=> 5.2390 10923 10923
Total Allowable for Industry(MAIL)(lbs/day)_> 2.2610 9905.8 9280
Total Permitted to Industry(lbs/day)=> 0.7800 2972 1681
MAIL left(lbs/day)=> 1.4810 6933 7599
Percent Allow.Ind.(MAIL)still available(%)_> 65.5% 70.0% 81.9%
Percent MAHL still available(%)_> 19.7% 33.3% 37.6%
5 Percent MAHL(lbs/day)_> 0.3750 1041 1010
HWA.AT
Revised.November 2005

Workbook Name : Copy of Grant Creek_HWA AT 2017_Approved8.20.19, Worksheet NarriWekr/20/2019, 2:02 PM
Page 2 of 4
Allocation Table
Headworks last approved: 02/22/18
Allocation Table updated: 08/20/19
Permits last modified. 08/20/19
Porw=>Grant Creek WWTT
NPDES4 >NC0023884
Ammonia Arsenic Cadmium Chromium Copper Cyanide
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (please hst alphabet cly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day
1 Nouryon 0002 01 219.00 593.60 0.1500 0.0800 0.4200
2 CSP Composites 0036 01 8.60 0.0521
3 Freirich Foods 0007 01
4 Hitachi Metals 0026 01 0.0170, 10.7100 9.9600 0.1950
5 Innospec Active Chemicals 0038 01 0.0050 0.008011 0.0250_ 0.0058
6
7
8
9
10
Column Totals=> 602 0.01701 0.00501 0.8680 I 10.1171 0.6208
AS/Nit/TF Stream AS/Ni/TF AS/Nit/TF AS/Nit/TF
Basis=> NPDES inhibition Std inhibition inhibition inhibition
MAHL from HWA(lbs/day)_> 6946.28 4.6193 2.1293 18.1999 22.1725 4.6 9
Uncontrollable Loading(lbs/day)_> 1243.07 0.1879 0.1311 2.1847 3.0192 1.7914
Total Allowable for Industry(MAIL)(lbs/day)=> 5703.21 4.4314 1.9982 16.0153 19.1533 2.8279
Total Permitted to Industry(lbs/day)=> 602.20 0.0170 0.0050 0.8680 10.1171 0.6208
MAIL left(lbs/day)=> 5101.01 4.4144 1.9932 15.1473 9.0362 2.2070
Percent Allow.Ind.(MAIL)still available(%)_> 89.4% 99.6% 99.7% 94.6% 47.2% 78.0%
Percent MARL still available(%)_> 73.4% 95.6% 93.6% 83.2% 40.8% 47.8%
5 Percent MARL(lbs/day)_> 347.31 0.2310 0.1065 0.9100 i 1.1086 0.2310
HWA AT _
Revised:November 2005

Workbook Name : Copy of Grant Creek_HWA AT 2017_Approved8.20.19, Worksheet NarriWeAt/20/2019,2 02 PM
Page 3 of 4
Allocation Table
Headworks last approved- 02/22/18
Allocation Table updated 08/20/19
Permits last modified: 08/20/19
Por >Grant Creek WWTT
NPDES#I=>NC0023884
Lead Mercury Molybdenum Nickel Selenium Silver
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (please hst alphabeucly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day
1 "Nouryon 0002 01 0.1000 0.1600
2 CSP Composites 0036 01 _
3 Freirich Foods 0007 01
-
4 Hitachi Metals 0026 01 0.3240 0.1600
5 Innospec Active Chemicals 0038 01 0.0050 0.0150
6
7 ,
8
10
Column Totals=> I 0.4290 0.0000001 I 0.00001 1 0.33501 I 0.00001 I 0.0000j
Stream Sludge AS/NIUTF Sludge Stream
Basis=> Std Stream Std Ceiling inhibition Ceiling Std
MARL from HWA(lbs/day)=> 9.3087 0.035133 35.1949 11.5482 8.4280 0.2811
Uncontrollable Loading(lbs/day)=> 2.1410 0.013108 4.6053 0.9176 0.1879 0.2185
Total Allowable for Industry(MAIL)(lbs/day)_> 7.1677 0.022025 30.5896 10.6306 8.2401 0.0626
Total Permitted to Industry(lbs/day)_> 0.4290 0.000000 0.0000 0.3350 0.0000 0.0000
MAIL left(lbs/day)_> 6.7387 0.022025 30.5896 10.2956 8.2401 0.0626
Percent Allow.Ind.(MAIL)still available(%)_> 94.0% 100.0% 100.0% 96.8% 100.0% 100.0%
Percent MAHL still available(%)_> 72.4% 62.7% 86.9% 89.2% 97.8% 22.3
5 Percent MAHL(lbs/day)_> 0.4654 0.001757 1.7597 0.5774 0.4214 0.0141
HWA.AT
Revised*November 2005

Workbook Name : Copy of Grant Creek_HWA AT 2017_Approved8.20.19, Worksheet NarhWeAt/20/2019,2:02 PM
Page 4 of 4
Allocation Table
Headworks last approved: 02/22/18
Allocation Table updated: 08/20/19
Permits last modified: 08/20/19
POTw=>Grant Creek WWTT
NPDESi=>NC0023884 _
Zinc Total Nitrogen Total Phos.
Industry Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load
Count (please list alphabeticly) number number mg/1 lbs/day mg/1 lbs/day mg/I lbs/day
1 Nouryon 0002 01 0.4250
2 CSP Composites 0036 01 0.1043
3 Freirich Foods 0007 01 _
4 Hitachi Metals 0026 01 0.2920
5 Innospec Active Chemicals 0038 01 0.5000
6
11
8
9
10
Column Totals=> 1.3213 0.001 0.00
AS/Nit/TF
Basis=> inhibition
MAHL from HWA(lbs/day)_> 46.1928 r
Uncontrollable Loading(lbs/day)=> 9.0969 ####### 334.25
Total Allowable for Industry(MAIL)(lbs/day)_> 37.0958
Total Permitted to Industry(lbs/day)=> " 1.3213 0.00 0.00
MAIL left(lbs/day)_> 35.7745
Percent Allow.Ind.(MAIL)still available(%)_> 96.4% ####### #######
Percent MAHL still available(%)_> 77.4% ####### ####lttllt
5 Percent MARL(lbs/day)_> 2.3096
HWA AT
Revised:November 2005