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HomeMy WebLinkAboutNC0086169_Fact Sheet_20190723FACT SHEET FOR EXPEDITED PERMIT RENEWALS This form must be completed by Permit Writers for all expedited permits which do not require full Fact Sheets. Expedited permits are generally simple 100% domestics (e.g., schools, mobile home parks, etc) that can be administratively renewed with minor changes, but can include facilities with more complex issues (Special Conditions, 303(d) listed water, toxicity testing, instream monitoring, compliance concerns). Basic Information for Expedited Permit Renewals Permit Writer / Date Brianna Young 7/23/19 Permit Number NCO086169 Facility Name / Facility Class Midland WWTP / PC-2 Basin Name / Sub -basin number Yadkin Pee Dee / 03-07-12 Receiving Stream / HUC Outfall 001: UT to Muddy Creek / 030401050 Outfall 002: UT to Clear Creek / 030401050 Outfall 003: Rocky River / 030401050 Stream Classification / Stream Segment Outfall 001: C / 13-17-16 Outfall 002: C / 13-17-17 Outfall 003: C / 13-17 Does permit need Daily Maximum NH3 N/A limits? Does permit need TRC limits/language? Alread resent Does permit have toxicity testing? IWC (%) if Yes; Outfall 003 IWC = 1.0% at 0.107 MGD so and 1.7% at 0.142 MGD (IWCs calculated using flow equal to the sum of the permitted flow at outfall 003 and the non -contact cooling water contribution Does permit have Special Conditions? Yes; Biological monitoring, Stormwater monitorin , and Annual shutdown procedures Does permit have instream monitoring? No Is the stream impair d on 303 d list)? Yes Outfall 002 Any obvious compliance concerns? None Any permit mods since lastpermit? None New expiration date 10/31/2023 Comments on Draft Permit? Yes; See below Facility Overview: Corning Incorporated manufactures optical fibers at its Midland facility in Cabarrus County. Wastewater generated includes sanitary wastewater, non -contact cooling wastewater, process wastewater, stormwater, carbon filter backwash water, boiler blowdown, cooling tower blowdown. Currently, sanitary wastewater is treated off -site at the Muddy Creek Wastewater Treatment Plant. Wastewaters other than sanitary are treated and discharge through one of three outfalls as summarized below. Outfall 001: This discharge is comprised of 100% stormwater, collected in a stormwater retention pond. The receiving stream is an unnamed tributary of Muddy Creek. Currently, no effluent limitations and monitoring page is contained within the permit for this outfall, though stormwater controls are required. Part I, Section A. (7) of the permit addresses stormwater discharges and applicable monitoring requirements. Outfall 002: This discharge is comprised of stormwater, non -contact cooling water, and humidification boiler blowdown. Wastewater is collected in a wet detention pond prior to discharge into an unnamed tributary of Clear Creek. Outfall 003: This discharge is comprised of industrial process wastewater, cooling tower blowdown, and carbon filter backwash water. These wastewaters are neutralized and treated using a solids removal unit prior discharge into the Rocky River. Per the 2001 renewal factsheet: According to the priority pollutant analysis, the effluent discharged by the facility may contain chloroform, aluminum, arsenic, cadmium, chromium, copper, nickel, selenium, zinc, chloride and fluoride. Impairment listing (Outfall 002) Clear Creek From Long Branch to 13-17-17b C 2.8 FW Miles Assessment Criteria Status Reason for Rating Parameter of Interest IR Category Exceeding Criteria > 10% and >90 conf Turbidity (50 NTU, AL, FW miles) 5 Compliance History (January 2014 — December 2018): • 1 NOV for chloride frequency violation • 1 NOD for TSS daily max exceedance • Passed all tox tests since January 2015 at Outfall 003 RPA: There was no information available to run an RPA on for Outfalls 001 and 002. When running the RPA for Outfall 003 at the maximum monthly average flow for Outfall 003 between January 2014 and November 2018 was 0.09193 MGD: • Copper: No RP; Predicted max < 50% allowable concentration; monitoring removed per RPA • Chlorides: No RP; Predicted max < 50% allowable concentration; monitoring removed per RPA When running the RPA for Outfall 003 at the design discharge of 0.107 MGD: • Cadmium: Removed in last permit renewal per RPA • Zinc: Removed in last permit renewal per RPA • Copper: No RP; Predicted max < 50% allowable concentration; monitoring removed per RPA • Chlorides: No RP; Predicted max < 50% allowable concentration; monitoring removed per RPA When running the RPA for Outfall 003 at the design discharge of 0.142 MGD: • Cadmium: Removed in last permit renewal per RPA • Zinc: Removed in last permit renewal per RPA • Copper: No RP; Predicted max < 50% allowable concentration; monitoring maintained at quarterly as previous permit RPA showed potential to exceed WQS; consider for removal at next renewal • Chlorides: No RP; Predicted max > 50% allowable concentration; monitoring maintained at quarterly Changes from previous permit to draft: • Updated eDMR footnotes in A(1), A(2), and A(3), and language in A(10) • Updated outfall map • Added regulatory citations • Added receiving stream characteristics on the Supplement to Permit Cover Sheet • Updated address on cover sheet per renewal application • Added parameter codes in A(1), A(2), and A(3) • Added facility grade in A(1), A(2), and A(3) • Monitoring for copper and chlorides removed in A(2) per RPA • Hardness monitoring added in A(3) per the current WTP guidance • Updated TRC footnotes in A(2) and A(3) and added footnote in A(1) • Updated toxicity language in A(4) and A(5) • Stormwater monitoring language in A(7) updated by the Stormwater Permitting Branch Changes from draft to final: • Added biocide condition as A(9) to address new chemicals used identified during the public comment period, and future chemical usage o Permittee cannot discharge the chemicals identified below until the Biocide form is submitted and approved by aquatic tox Comments received on draft permit: • Tim Haley (Corning, Inc.; via email 5/l/19): I want to add to Section 17 of the Renewal application. Pasted below is a revised Section 17, with the additional information highlighted in yellow for your inclusion in this permit. o Corning has been successfully testing ProMoss filtration in cooling tower sumps for the past year and no chemicals are discharged from these streams. We are still evaluating the product, and if there is a need to return to chemical treatment, the following chemicals would be used: ■ Suez Water — Spectrus OX1200, 70 lbs/million gallons treated ■ Suez Water — Foamtrol AF2290, 20 lbs/million gallons treated ■ Suez Water — Depositrol PY5200, 40 lbs/million gallons treated ■ Suez Water — Spectrus BD 1550, 90 lbs/million gallons treated ■ Suez Water — Gengard GN7112, 250 lbs/million gallons treated ■ Suez Water — Spectrus NXI 100, 500 lbs/million gallons treated ■ The closed -loop portion of the cooling water loops are blown - down to the cooling tower sumps as -needed to refresh and/or balance chemical levels ■ Suez Water — Corrshield NT4203, 2500 lbs/million gallons treated ■ Suez Water — Corrshield MD4107, 1500 lbs/million gallons treated ■ Suez Water — Spectrus NX1100, 230 lbs/million gallons treated ■ Suez Water — Spectrus NX1105, 230 lbs/million gallons treated ■ Suez Water — Inhibitor AZ8101, 33 lbs/million gallons treated o I have no further comments on the draft permit. • Susan Meadows (via email 6/4/19): If they want to add additional chemicals for any reason, they need to fill out a "biocide form" for each chemical along with the SDS sheets with ecological data and submit that to me/ATB for review. The Biocide forms can be found on our website, under "Other Downloads" — "Biocide Worksheet Form 101": https://deq.nc.gov/about/divisions/water-resources/water- resource s-data/water-sciences-home-aaize/aquatic-toxicolo L,v-branch/downloads • Tim Haley (via phone call 6/14/19): The new chemicals identified are currently being used, but are being used in a closed loop system and are not being discharged. However, they wish to begin discharging these chemicals. Independent Tribune Advertising Affidavit PO Box 968 Hickory, NC 28603 NC DENR/DWQ ATTN: WREN THEDFORD 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 Account Number 3142720 Date April 03, 2019 Date Category Description Ad Number Ad Size 04/03/2019 Legal Notices pubbC North Cata aEm mentai managenw Commissiffomunit lalMaaservleecenter RaIeigl K 276sim Notice d intent to Issue a NPDES Wastewater Permit The North Carolina Environmental Management Commission proposes to issue a NPDES wastewater discharge permit to the person(s) listed below. Written commends regarding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Divi- sion of Water Resources (DWR) may hold a public hearing should there be asignificaant degree of public interest Please mail comments and/or infor. mation requests to DWR at the above address interested persons may vis. it the DWR at 512 N. Salisbury Street, Raleigh, NC to review information on file. Additions! information on NPDES permits and this notice may be found on our websk.://deo. httoncgov/abaut/divisions/water-resources notices.or by calling (919) 707.360L Corning Incorporate requested re- newal of permit NCOM69 for the Midland Plant WWfP in Cabarrus County. This facility discharges treated industrial wastewater and stomrwater to an unnamed tributary to Moldy Creek, an unnamed tributa- ry to Clear Creek and the Rocky River in the Yadkin River Basin. The dts- charge may impact f dine allocations in fftis portion of the Yadldn-Pee Dee River Basin Prlft.AprR3,201% Public Notice North Carolina Environmental Management Comr 0000554981 2 x 26 L Publisher of Independent Tribune Cabarrus County Before the undersigned, a Notary Public of Iredell County, North Carolina, duly commissioned, qualified, and authorized by law to administer oaths, in said County and State; that he/she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a copy of which is attached hereto, was published in the Independent Tribune on the following dates: 04/03/2019 and that the said newspaper in which such notice, or legal advertisement was published, was a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina. Assistant Bookkeeper Newspaper reference: 0000554981 Sworn to and subscribed before me, this _r day of (� nr , 2019 01 Notary Public \�� P )I D D �Q 900\G ' o\O' Go���y My Commission expires: Mali 47, \te60 _ THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK YOU �'%�,��ORI H GP From: Haley, Timothy D <HaleyTD@corning.com> Sent: Wednesday, May 01, 2019 1:54 PM To: Young, Brianna A Subject: [External] Comments on Draft Permit Review NC0086169 CAUTION: External email. Do not click links or open attachments unless you verify. Send all suspicious email as an attachment to report.spam@nc.gov Brianna, As we discussed on the phone, I want to add to Section 17 of the Renewal application. Pasted below is a revised Section 17, with the additional information highlighted in yellow for your inclusion in this permit. 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) Corning has been successfully testing ProMoss filtration in cooling tower sumps for the past year and no chemicals are discharged from these streams. We are still evaluating the product, and if there is a need to return to chemical treatment, the following chemicals would be used: Suez Water — Spectrus OX1200, 70 lbs/million gallons treated Suez Water — Foamtrol AF2290, 20 lbs/million gallons treated Suez Water — Depositrol PY5200, 40 lbs/million gallons treated Suez Water — Spectrus BD 1550, 90 lbs/million gallons treated Suez Water — Gengard GN7112, 250 lbs/million gallons treated Suez Water — Spectrus NX1100, 500 lbs/million gallons treated The closed -loop portion of the cooling water loops are blown -down to the cooling tower sumps as -needed to refresh and/or balance chemical levels. Suez Water — Corrshield NT4203, 2500 lbs/million gallons treated Suez Water — Corrshield MD4107, 1500 lbs/million gallons treated Suez Water — Spectrus NX1100, 230 lbs/million gallons treated Suez Water — Spectrus NX1105, 230 lbs/million gallons treated Suez Water — Inhibitor AZ8101, 33 lbs/million gallons treated I have no further comments on the draft permit. Timothy (Tim) D. Haley Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators MAXIMUM DATA POINTS = 58 Table 1. Project Information ❑ CHECK IF HQW OR ORW WQS Facility Name WWTP/WTP Class NPDES Permit Outfall Flow, Qw (i Receiving Stream HUC Number Stream Class ❑ Apply WS Hardness WQC 7Q10s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) 1Q10s (cfs) Effluent Hardness ------------- Upstream Hardness ------------- Combined HardnessChronic _ Combined Hardness Acute Data Source(s) ❑ CHECK TO APPLY MODEL Midland Plant WWTP PC-2 NCO086169 003 0.092 Rocky River 0304010503 C 30.00 24.69 25 mg/L (Avg) 25mg/L(Avg) 25mg/L 25 mg/L ---- ------- REQUIRED DATA ENTRY Par01 Par02 Par03 Par04 Par05 Par06E Par07 Par08 Par09 Par10 Par11 Par12 Par13 Par74 Par15 Par16 Par17 Par18 Par79 Par20 Par21 Par22 Par23 Par24 Table 2. Parameters of Concern Name WQs Type Chronic Modifier Acute i Units Arsenic Aquactic Life C 150 FW 340 ug/L Arsenic Human Health Water Supply C 10 HH/WS N/A ug/L Beryllium Aquatic Life NC 6.5 FW 65 ug/L Cadmium Aquatic Life NC 0.5899 FW 3.2396 ug/L Chlorides Aquatic Life NC 230 FW Chlorinated Phenolic Compounds Water supply NC 1 A ug/L Total Phenolic Compounds Aquatic Life NC 300 A ug/L Chromium III Aquatic Life NC 117.7325 FW 905.0818 ug/L Chromium VI Aquatic Life NC 11 FW 16 pg/L Chromium, Total Aquatic Life INC N/A FW N/A pg/L Copper Aquatic Life INC 7.8806 FW 10.4720 ug/L Cyanide Aquatic Life NC 5 FW 22 10 ug/L Fluoride Aquatic Life INC 1,800 FW ug/L Lead Aquatic Life INC 2.9416 FW 75.4871 ug/L Mercury Aquatic Life INC 12 FW 0.5 ng/L Molybdenum Human Health NC 2000 HH ug/L Nickel Aquatic Life NC 37.2313 FW 335.2087 Ng/L Nickel Water Supply INC 25.0000 WS N/A Ng/L Selenium Aquatic Life INC 5 FW 56 ug/L Silver Aquatic Life NC 0.06 FW 0.2964 ug/L Zinc Aquatic Life NC 126.7335 FW 125.7052 ug/L NCO086169 Final FW RPA_Outfall 003_monthly max discharge, input 7/24/2019 REASONABLE POTENTIAL ANALYSIS H1 Effluent Hardness Date Data BDL=1/2DL Results 1 25 25 Std Dev. 2 Mean 3 C.V. 4 n 5 10th Per value 6 Average Value 7 Max. Value 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Use "PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 F 1 25.0000 2 0.0000 3 1 4 25.00 mg/L 5 25.00 mg/L 6 25.00 mg/L 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Upstream Hardness Date Data BDL=1/2DL Results 25 25 Std Dev. Mean C.V. n 10th Per value Average Value Max. Value Use"PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 25.0000 0.0000 1 25.00 mg/L 25.00 mg/L 25.00 mg/L NCO086169 Final FW RPA_Outfall 003_monthly max discharge, data -3- 7/24/2019 REASONABLE POTENTIAL ANALYSIS Date Data 1 1/7/2014 2 4/15/2014 < 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Cadmium BDL=1/2DL Results 1 1 Std Dev. 0.5 0.25 Mean C.V. (default) n Mult Factor = Max. Value Max. Pred Cw Use "PASTE SPECIAL Par05 Values" then "COPY" . Maximum data points = 58 0.6250 0.6000 2 3.79 1.000 ug/L 3.790 ug/L Date Data 1 1/2/2014 2 1/3/2014 3 1/7/2014 4 1/9/2014 5 1/14/2014 6 1/15/2014 7 1/21/2014 8 1 /22/2014 9 1 /28/2014 10 1 /29/2014 11 2/4/2014 12 2/5/2014 13 2/11/2014 14 2/12/2014 15 2/20/2014 16 2/21/2014 17 2/25/2014 18 2/26/2014 19 3/6/2014 20 3/7/2014 21 3/10/2014 22 3/11/2014 23 3/19/2014 24 3/20/2014 25 3/25/2014 26 3/26/2014 27 4/1/2014 28 4/3/2014 29 4/9/2014 30 4/10/2014 31 4/15/2014 32 4/17/2014 33 4/22/2014 34 4/23/2014 35 4/29/2014 36 4/30/2014 37 5/8/2014 38 7/15/2014 39 10/7/2014 40 1/13/2015 41 4/7/2015 42 7/7/2015 43 10/6/2015 44 1/12/2016 45 4/12/2016 46 7/19/2016 47 10/11/2016 48 1/17/2017 49 4/11/2017 50 7/18/2017 51 10/3/2017 52 1 /9/2018 53 4/3/2018 54 7/10/2018 55 10/23/2018 56 57 58 Chlorides BDL=1/2DL Results 6460 6460 Std Dev. 6120 6120 Mean 6300 6300 C.V. 5200 5200 n 7100 7100 6550 6550 Mult Factor = 8450 8450 Max. Value 8250 8250 Max. Pred Cw 1250 1250 1600 1600 9300 9300 9300 9300 9100 9100 8350 8350 6690 6690 8180 8180 8780 8780 9380 9380 8630 8630 9190 9190 9290 9290 9900 9900 9490 9490 9490 9490 10370 10370 9980 9980 9900 9900 9240 9240 8880 8880 9290 9290 7770 7770 8860 8860 9800 9800 9800 9800 8900 8900 9500 9500 8450 8450 9100 9100 8950 8950 7660 7660 9430 9430 7820 7820 8627 8627 7700 7700 10800 10800 11400 11400 10100 10100 9800 9800 8100 8100 9100 9100 8700 8700 8600 8600 8980 8980 19100 19100 11800 11800 Use"PASTE SPE Values" then "CC Maximum data po 58 8,706.5 0.2705 55 1.0 19100.0 19, 291.0 NCO086169 Final FW RPA_Outfall 003_monthly max discharge, data -4- 7/24/2019 REASONABLE POTENTIAL ANALYSIS Pall Par21 CIAL- Use "PASTE SPECIAL Use "PASTE SF Zinc Values" then "I IPY" . Values" then "COPY" Copper ,ints = . Maximum data . Maximum c points = 5 points = 58 1 Date 1/7/2014 Data 4 BDL=1/2DL 4 Results Std Dev. 4.5500 Date 1 1/7/2014 Data BDL=1/2DL 1670 1670 Results Std Dev. 1086.1160 2 4/15/2014 2.8 2.8 Mean 5.9050 2 4/15/2014 134 134 Mean 902.0000 3 7/14/2014 8 8 C.V. 0.7705 3 C.V. (default) 0.6000 4 10/7/2014 7 7 n 20 4 n 2 5 1/12/2015 9.1 9.1 5 6 4/6/2015 4 4 Mult Factor = 1.47 6 Mult Factor = 3.79 mg/L 7 7/7/2015 4 4 Max. Value 20.00 ug/L 7 Max. Value 1670.0 mg/L 8 10/6/2015 10.7 10.7 Max. Pred Cw 29.40 ug/L 8 Max. Pred Cw 6329.3 9 1/12/2016 7.7 7.7 9 10 4/12/2016 < 5 2.5 10 11 7/19/2016 < 5 2.5 11 12 10/11/2016 < 5 2.5 12 13 1/17/2017 < 5 2.5 13 14 4/11/2017 13 13 14 15 7/18/2017 5.2 5.2 15 16 10/3/2017 < 5 2.5 16 17 1 /9/2018 20 20 17 18 4/3/2018 < 5 2.5 18 19 7/10/2018 < 10 5 19 20 10/23/2018 2.6 2.6 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 NCO086169 Final FW RPA_Outfall 003_monthly max discharge, data -5- 7/24/2019 Midland Plant WWTP NCO086169 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators MAXIMUM Qw (MGD) = 0.0919 1Q10S (cfs) = 24.69 7Q10S (cfs) = 30.00 7Q10W (cfs) = NO 7Q10w DATA 30Q2 (cfs) = NO 30Q2 DATA Avg. Stream Flow, QA (cfs) = NO QA DATA Receiving Stream: Rocky River HUC 0304010503 DATA POINTS = 58 WWTP/WTP Class: PC-2 IWC% @ 1Q10S = 0.573810727 1WC% @ 7Q10S = 0.47272635 IWC% @ 7Q10W = N/A 1WC% @ 30Q2 = N/A IW%C @ QA = N/A Stream Class: C Outfall 003 Qw = 0.09193 MGD COMBINED HARDNESS (me/L) Acute = 25 mg/L Chronic = 25 mg/L PARAMETER NC STANDARDS OR EPA CRITERIA U) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE J CY a D Applied Chronic Acute n # Det. Max Pred Cw Allowable Cw Standa Acute: 564.578 No RP, Predicted Max < 50% of Allowable Cw - No Cadmium NC 0.5899 FW(7Q10s) 3.2396 ug/L 2 1 3.790 Monitoring required Note: n <_ 9 C.V. (default) --------------------------------------------- Chronic: 124.782 Limited data se No value > Allowable Cw Acute: NO WQS No RP, Predicted Max < 50% of Allowable Cw - No Chlorides NC 230 FW(7Q10s) mg/L 55 55 19,291.0 Monitoring required — -- — Chronic: 48,653.9 ------------------------- No value > Allowable Cw Acute: 1,824.99 No RP, Predicted Max < 50% of Allowable Cw - No Copper NC 7.8806 FW(7Q10s) 10.4720 ug/L 20 13 29.40 -- --- --- — Monitoring required ------------------------- Chronic: 1, No value > Allowable Cw Acute: 21,907.1 No RP, Predicted Max < 50% of Allowable Cw - No Zinc NC 126.7335 FW(7Q10s) 125.7052 ug/L 2 2 6,329.3 Monitoring required Note: n 5 9 C.V. (default) --------------------------------------------- Chronic: 26,809.1 Limited data set No value > Allowable Cw NCO086169 Final FW RPA_Outfall 003_monthly max discharge, rpa Page 7 of 52 7/24/2019 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators MAXIMUM DATA POINTS = 58 Table 1. Project Information ❑ CHECK IF HQW OR ORW WQS Facility Name WWTP/WTP Class NPDES Permit Outfall Flow, Qw (MGD) Receiving Stream HUC Number Stream Class ❑ Apply WS Hardness WQC 7Q10s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) 1Q10s (cfs) Effluent Hardness ------------- Upstream Hardness ------------- Combined HardnessChronic _ Combined Hardness Acute Data Source(s) ❑ CHECK TO APPLY MODEL Midland Plant WWTP PC-2 NCO086169 003 0.107 Rocky River 0304010503 C 30.00 24.69 25 mg/L (Avg) 25mg/L(Avg) 25mg/L 25 mg/L ---- ------- REQUIRED DATA ENTRY Par01 Par02 Par03 Par04 Par05 Par06E Par07 Par08 Par09 Par10 Par11 Par12 Par13 Par74 Par15 Par16 Par17 Par18 Par79 Par20 Par21 Par22 Par23 Par24 Table 2. Parameters of Concern Name WQs Type Chronic Modifier Acute i Units Arsenic Aquactic Life C 150 FW 340 ug/L Arsenic Human Health Water Supply C 10 HH/WS N/A ug/L Beryllium Aquatic Life NC 6.5 FW 65 ug/L Cadmium Aquatic Life NC 0.5899 FW 3.2396 ug/L Chlorides Aquatic Life NC 230 FW Chlorinated Phenolic Compounds Water supply NC 1 A ug/L Total Phenolic Compounds Aquatic Life NC 300 A ug/L Chromium III Aquatic Life NC 117.7325 FW 905.0818 ug/L Chromium VI Aquatic Life NC 11 FW 16 pg/L Chromium, Total Aquatic Life INC N/A FW N/A pg/L Copper Aquatic Life INC 7.8806 FW 10.4720 ug/L Cyanide Aquatic Life NC 5 FW 22 10 ug/L Fluoride Aquatic Life INC 1,800 FW ug/L Lead Aquatic Life INC 2.9416 FW 75.4871 ug/L Mercury Aquatic Life INC 12 FW 0.5 ng/L Molybdenum Human Health NC 2000 HH ug/L Nickel Aquatic Life NC 37.2313 FW 335.2087 Ng/L Nickel Water Supply INC 25.0000 WS N/A Ng/L Selenium Aquatic Life INC 5 FW 56 ug/L Silver Aquatic Life NC 0.06 FW 0.2964 ug/L Zinc Aquatic Life NC 126.7335 FW 125.7052 ug/L NCO086169 Final FW RPA_Outfall 003_107MGD, input 7/24/2019 REASONABLE POTENTIAL ANALYSIS H1 Effluent Hardness Date Data BDL=1/2DL Results 1 25 25 Std Dev. 2 Mean 3 C.V. 4 n 5 10th Per value 6 Average Value 7 Max. Value 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Use "PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 F 1 25.0000 2 0.0000 3 1 4 25.00 mg/L 5 25.00 mg/L 6 25.00 mg/L 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Upstream Hardness Date Data BDL=1/2DL Results 25 25 Std Dev. Mean C.V. n 10th Per value Average Value Max. Value Use"PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 25.0000 0.0000 1 25.00 mg/L 25.00 mg/L 25.00 mg/L NCO086169 Final FW RPA_Outfall 003 107MGD, data -3- 7/24/2019 REASONABLE POTENTIAL ANALYSIS Date Data 1 1/7/2014 2 4/15/2014 < 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Cadmium BDL=1/2DL Results 1 1 Std Dev. 0.5 0.25 Mean C.V. (default) n Mult Factor = Max. Value Max. Pred Cw Use "PASTE SPECIAL Par05 Values" then "COPY" . Maximum data points = 58 0.6250 0.6000 2 3.79 1.000 ug/L 3.790 ug/L Date Data 1 1/2/2014 2 1/3/2014 3 1/7/2014 4 1/9/2014 5 1/14/2014 6 1/15/2014 7 1/21/2014 8 1 /22/2014 9 1 /28/2014 10 1 /29/2014 11 2/4/2014 12 2/5/2014 13 2/11/2014 14 2/12/2014 15 2/20/2014 16 2/21/2014 17 2/25/2014 18 2/26/2014 19 3/6/2014 20 3/7/2014 21 3/10/2014 22 3/11/2014 23 3/19/2014 24 3/20/2014 25 3/25/2014 26 3/26/2014 27 4/1/2014 28 4/3/2014 29 4/9/2014 30 4/10/2014 31 4/15/2014 32 4/17/2014 33 4/22/2014 34 4/23/2014 35 4/29/2014 36 4/30/2014 37 5/8/2014 38 7/15/2014 39 10/7/2014 40 1/13/2015 41 4/7/2015 42 7/7/2015 43 10/6/2015 44 1/12/2016 45 4/12/2016 46 7/19/2016 47 10/11/2016 48 1/17/2017 49 4/11/2017 50 7/18/2017 51 10/3/2017 52 1 /9/2018 53 4/3/2018 54 7/10/2018 55 10/23/2018 56 57 58 Chlorides BDL=1/2DL Results 6460 6460 Std Dev. 6120 6120 Mean 6300 6300 C.V. 5200 5200 n 7100 7100 6550 6550 Mult Factor = 8450 8450 Max. Value 8250 8250 Max. Pred Cw 1250 1250 1600 1600 9300 9300 9300 9300 9100 9100 8350 8350 6690 6690 8180 8180 8780 8780 9380 9380 8630 8630 9190 9190 9290 9290 9900 9900 9490 9490 9490 9490 10370 10370 9980 9980 9900 9900 9240 9240 8880 8880 9290 9290 7770 7770 8860 8860 9800 9800 9800 9800 8900 8900 9500 9500 8450 8450 9100 9100 8950 8950 7660 7660 9430 9430 7820 7820 8627 8627 7700 7700 10800 10800 11400 11400 10100 10100 9800 9800 8100 8100 9100 9100 8700 8700 8600 8600 8980 8980 19100 19100 11800 11800 Use"PASTE SPE Values" then "CC Maximum data po 58 8,706.5 0.2705 55 1.0 19100.0 19, 291.0 NCO086169 Final FW RPA_Outfall 003_107MGD, data -4- 7/24/2019 REASONABLE POTENTIAL ANALYSIS Pall Par21 CIAL- Use "PASTE SPECIAL Use "PASTE SF Zinc Values" then "I IPY" . Values" then "COPY" Copper ,ints = . Maximum data . Maximum c points = 5 points = 58 1 Date 1/7/2014 Data 4 BDL=1/2DL 4 Results Std Dev. 4.5500 Date 1 1/7/2014 Data BDL=1/2DL 1670 1670 Results Std Dev. 1086.1160 2 4/15/2014 2.8 2.8 Mean 5.9050 2 4/15/2014 134 134 Mean 902.0000 3 7/14/2014 8 8 C.V. 0.7705 3 C.V. (default) 0.6000 4 10/7/2014 7 7 n 20 4 n 2 5 1/12/2015 9.1 9.1 5 6 4/6/2015 4 4 Mult Factor = 1.47 6 Mult Factor = 3.79 mg/L 7 7/7/2015 4 4 Max. Value 20.00 ug/L 7 Max. Value 1670.0 mg/L 8 10/6/2015 10.7 10.7 Max. Pred Cw 29.40 ug/L 8 Max. Pred Cw 6329.3 9 1/12/2016 7.7 7.7 9 10 4/12/2016 < 5 2.5 10 11 7/19/2016 < 5 2.5 11 12 10/11/2016 < 5 2.5 12 13 1/17/2017 < 5 2.5 13 14 4/11/2017 13 13 14 15 7/18/2017 5.2 5.2 15 16 10/3/2017 < 5 2.5 16 17 1 /9/2018 20 20 17 18 4/3/2018 < 5 2.5 18 19 7/10/2018 < 10 5 19 20 10/23/2018 2.6 2.6 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 NCO086169 Final FW RPA_Outfall 003_107MGD, data -5- 7/24/2019 Midland Plant WWTP - Outfall 003 NCO086169 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators Qw = 0.107 MGD MAXIMUM Qw (MGD) = 0.1070 1Q10S (cfs) = 24.69 7Q10S (cfs) = 30.00 7Q10W (cfs) = NO 7Q10w DATA 30Q2 (cfs) = NO 30Q2 DATA Avg. Stream Flow, QA (cfs) = NO QA DATA Receiving Stream: Rocky River HUC 0304010503 DATA POINTS = 58 WWTP/WTP Class: PC-2 IWC% @ 1Q10S = 0.667247348 1WC% @ 7Q10S = 0.549793889 IWC% @ 7Q10W = N/A 1WC% @ 30Q2 = N/A IW%C @ QA = N/A Stream Class: C COMBINED HARDNESS (me/L) Acute = 25 mg/L Chronic = 25 mg/L PARAMETER NC STANDARDS OR EPA CRITERIA REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE a Applied Chronic Acute n # Det. Max Pred Cw Allowable Cw Standard Acute: 485.519 No RP, Predicted Max < 50% of Allowable Cw - No Cadmium NC 0.5899 FW(7Q10s) 3.2396 ug/L 2 1 3.790 --------------------------------------------- Monitoring required Note: n < 9 C.V. (default) Chronic: 107.291 No RP, Predicted Max < 50% of Allowable Cw - No Limited data se No value > Allowable Cw Monitoring required Acute: NO WQS Chlorides NC 230 FW(7Q10s) mg/L 55 55 19,291.0 Chronic: 41,833.9 No RP, Predicted Max < 50% of Allowable Cw - No No value > Allowable Cw Monitoring required Acute: 1,569.43 No RP, Predicted Max < 50% of Allowable Cw - No Copper NC 7.8806 FW(7Q10s) 10.4720 ug/L 20 13 29.40 Monitoring required Chronic: 1,433.38 No RP, Predicted Max < 50% of Allowable Cw - No No value > Allowable Cw Monitoring required Acute: 18,839.4 No RP, Predicted Max < 50% of Allowable Cw - No Zinc NC 126.7335 FW(7Q10s) 125.7052 ug/L 2 2 6,329.3 Monitoring required Note: n < 9 C.V. (default) --------------------------------------------- Chronic: 23,051.1 No RP, Predicted Max < 50% of Allowable Cw - No Limited data set No value > Allowable Cw Monitoring required NCO086169 Final FW RPA_Outfall 003_107MGD, rpa Page 7 of 52 7/24/2019 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators MAXIMUM DATA POINTS = 58 Table 1. Project Information ❑ CHECK IF HQW OR ORW WQS Facility Name WWTP/WTP Class NPDES Permit Outfall Flow, Qw (i Receiving Stream HUC Number Stream Class ❑ Apply WS Hardness WQC 7Q10s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) 1Q10s (cfs) Effluent Hardness ------------- Upstream Hardness ------------- Combined HardnessChronic _ Combined Hardness Acute Data Source(s) ❑ CHECK TO APPLY MODEL Midland Plant WWTP PC-2 NCO086169 003 0.142 Rocky River 0304010503 C 30.00 24.69 25 mg/L (Avg) 25mg/L(Avg) 25mg/L 25 mg/L ---- ------- REQUIRED DATA ENTRY Par01 Par02 Par03 Par04 Par05 Par06E Par07 Par08 Par09 Par10 Par11 Par12 Par13 Par74 Par15 Par16 Par17 Par18 Par79 Par20 Par21 Par22 Par23 Par24 Table 2. Parameters of Concern Name WQs Type Chronic Modifier Acute i Units Arsenic Aquactic Life C 150 FW 340 ug/L Arsenic Human Health Water Supply C 10 HH/WS N/A ug/L Beryllium Aquatic Life NC 6.5 FW 65 ug/L Cadmium Aquatic Life NC 0.5899 FW 3.2396 ug/L Chlorides Aquatic Life NC 230 FW Chlorinated Phenolic Compounds Water supply NC 1 A ug/L Total Phenolic Compounds Aquatic Life NC 300 A ug/L Chromium III Aquatic Life NC 117.7325 FW 905.0818 ug/L Chromium VI Aquatic Life NC 11 FW 16 pg/L Chromium, Total Aquatic Life INC N/A FW N/A pg/L Copper Aquatic Life INC 7.8806 FW 10.4720 ug/L Cyanide Aquatic Life NC 5 FW 22 10 ug/L Fluoride Aquatic Life INC 1,800 FW ug/L Lead Aquatic Life INC 2.9416 FW 75.4871 ug/L Mercury Aquatic Life INC 12 FW 0.5 ng/L Molybdenum Human Health NC 2000 HH ug/L Nickel Aquatic Life NC 37.2313 FW 335.2087 Ng/L Nickel Water Supply INC 25.0000 WS N/A Ng/L Selenium Aquatic Life INC 5 FW 56 ug/L Silver Aquatic Life NC 0.06 FW 0.2964 ug/L Zinc Aquatic Life NC 126.7335 FW 125.7052 ug/L NCO086169 Final FW RPA_Outfall 0031421 input 7/24/2019 REASONABLE POTENTIAL ANALYSIS H1 Effluent Hardness Date Data BDL=1/2DL Results 1 25 25 Std Dev. 2 Mean 3 C.V. 4 n 5 10th Per value 6 Average Value 7 Max. Value 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Use "PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 F 1 25.0000 2 0.0000 3 1 4 25.00 mg/L 5 25.00 mg/L 6 25.00 mg/L 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Upstream Hardness Date Data BDL=1/2DL Results 25 25 Std Dev. Mean C.V. n 10th Per value Average Value Max. Value Use"PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 25.0000 0.0000 1 25.00 mg/L 25.00 mg/L 25.00 mg/L NCO086169 Final FW RPA_Outfall 003 142MGD, data -3- 7/24/2019 REASONABLE POTENTIAL ANALYSIS Date Data 1 1/7/2014 2 4/15/2014 < 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Cadmium BDL=1/2DL Results 1 1 Std Dev. 0.5 0.25 Mean C.V. (default) n Mult Factor = Max. Value Max. Pred Cw Use "PASTE SPECIAL Par05 Values" then "COPY" . Maximum data points = 58 0.6250 0.6000 2 3.79 1.000 ug/L 3.790 ug/L Date Data 1 1/2/2014 2 1/3/2014 3 1/7/2014 4 1/9/2014 5 1/14/2014 6 1/15/2014 7 1/21/2014 8 1 /22/2014 9 1 /28/2014 10 1 /29/2014 11 2/4/2014 12 2/5/2014 13 2/11/2014 14 2/12/2014 15 2/20/2014 16 2/21/2014 17 2/25/2014 18 2/26/2014 19 3/6/2014 20 3/7/2014 21 3/10/2014 22 3/11/2014 23 3/19/2014 24 3/20/2014 25 3/25/2014 26 3/26/2014 27 4/1/2014 28 4/3/2014 29 4/9/2014 30 4/10/2014 31 4/15/2014 32 4/17/2014 33 4/22/2014 34 4/23/2014 35 4/29/2014 36 4/30/2014 37 5/8/2014 38 7/15/2014 39 10/7/2014 40 1/13/2015 41 4/7/2015 42 7/7/2015 43 10/6/2015 44 1/12/2016 45 4/12/2016 46 7/19/2016 47 10/11/2016 48 1/17/2017 49 4/11/2017 50 7/18/2017 51 10/3/2017 52 1 /9/2018 53 4/3/2018 54 7/10/2018 55 10/23/2018 56 57 58 Chlorides BDL=1/2DL Results 6460 6460 Std Dev. 6120 6120 Mean 6300 6300 C.V. 5200 5200 n 7100 7100 6550 6550 Mult Factor = 8450 8450 Max. Value 8250 8250 Max. Pred Cw 1250 1250 1600 1600 9300 9300 9300 9300 9100 9100 8350 8350 6690 6690 8180 8180 8780 8780 9380 9380 8630 8630 9190 9190 9290 9290 9900 9900 9490 9490 9490 9490 10370 10370 9980 9980 9900 9900 9240 9240 8880 8880 9290 9290 7770 7770 8860 8860 9800 9800 9800 9800 8900 8900 9500 9500 8450 8450 9100 9100 8950 8950 7660 7660 9430 9430 7820 7820 8627 8627 7700 7700 10800 10800 11400 11400 10100 10100 9800 9800 8100 8100 9100 9100 8700 8700 8600 8600 8980 8980 19100 19100 11800 11800 Use"PASTE SPE Values" then "CC Maximum data po 58 8,706.5 0.2705 55 1.0 19100.0 19, 291.0 NCO086169 Final FW RPA_Outfall 003_142MGD, data -4- 7/24/2019 REASONABLE POTENTIAL ANALYSIS Pall Par21 CIAL- Use "PASTE SPECIAL Use "PASTE SF Zinc Values" then "I IPY" . Values" then "COPY" Copper ,ints = . Maximum data . Maximum c points = 5 points = 58 1 Date 1/7/2014 Data 4 BDL=1/2DL 4 Results Std Dev. 4.5500 Date 1 1/7/2014 Data BDL=1/2DL 1670 1670 Results Std Dev. 1086.1160 2 4/15/2014 2.8 2.8 Mean 5.9050 2 4/15/2014 134 134 Mean 902.0000 3 7/14/2014 8 8 C.V. 0.7705 3 C.V. (default) 0.6000 4 10/7/2014 7 7 n 20 4 n 2 5 1/12/2015 9.1 9.1 5 6 4/6/2015 4 4 Mult Factor = 1.47 6 Mult Factor = 3.79 mg/L 7 7/7/2015 4 4 Max. Value 20.00 ug/L 7 Max. Value 1670.0 mg/L 8 10/6/2015 10.7 10.7 Max. Pred Cw 29.40 ug/L 8 Max. Pred Cw 6329.3 9 1/12/2016 7.7 7.7 9 10 4/12/2016 < 5 2.5 10 11 7/19/2016 < 5 2.5 11 12 10/11/2016 < 5 2.5 12 13 1/17/2017 < 5 2.5 13 14 4/11/2017 13 13 14 15 7/18/2017 5.2 5.2 15 16 10/3/2017 < 5 2.5 16 17 1 /9/2018 20 20 17 18 4/3/2018 < 5 2.5 18 19 7/10/2018 < 10 5 19 20 10/23/2018 2.6 2.6 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 NCO086169 Final FW RPA_Outfall 003_142MGD, data -5- 7/24/2019 Midland Plant WWTP I Outfall 003 NCO086169 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators Qw = 0.142 MGD MAXIMUM Qw (MGD) = 0.1420 1Q10S (cfs) = 24.69 7Q10S (cfs) = 30.00 7Q10W (cfs) = NO 7Q10w DATA 30Q2 (cfs) = NO 30Q2 DATA Avg. Stream Flow, QA (cfs) = NO QA DATA Receiving Stream: Rocky River HUC 0304010503 DATA POINTS = 58 WWTP/WTP Class: PC-2 IWC% @ 1Q10S = 0.883577344 1WC% @ 7Q10S = 0.728323202 IWC% @ 7Q10W = N/A 1WC% @ 30Q2 = N/A IW%C @ QA = N/A Stream Class: C COMBINED HARDNESS (me/L) Acute = 25 mg/L Chronic = 25 mg/L PARAMETER NC STANDARDS OR EPA CRITERIA U) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE J CY a D Applied Chronic Acute n # Det. Max Pred Cw Allowable Cw Standa Acute: 366.647 No RP, Predicted Max < 50% of Allowable Cw - No Cadmium NC 0.5899 FW(7Q10s) 3.2396 ug/L 2 1 3.790 Monitoring required Note: n <_ 9 C.V. (default) --------------------------------------------- Chronic: 80.991 Limited data se No value > Allowable Cw Acute: NO WQS Chlorides NC 230 FW(7Q10s) mg/L 55 55 19,291.0 Chronic: 31,579.4 _ No RP , Predicted Max >_ 50% of Allowable Cw No value > Allowable Cw apply Quarterly Monitoring Acute: 1,185.18 No RP, Predicted Max < 50% of Allowable Cw - No Copper NC 7.8806 FW(7Q10s) 10.4720 ug/L 20 13 29.40 Monitoring required -- --- --- — Chronic: 1, ------------------------- No value > Allowable Cw Acute: 14,226.8 No RP, Predicted Max < 50% of Allowable Cw - No Zinc NC 126.7335 FW(7Q10s) 125.7052 ug/L 2 2 6,329.3 Monitoring required Note: n 5 9 C.V. (default) --------------------------------------------- Chronic: 17,400.7 Limited data set No value > Allowable Cw NCO086169 Final FW RPA_Outfall 003_142MGD, rpa Page 7 of 52 7/24/2019 NH3/TRC WLA Calculations Facility: Midland Plant WWTP PermitNo. NC0086169 Prepared By: Brianna Young Enter Design Flow (MGD): 0.09193 Enter s7Q10 (cfs): 30 Enter w7Q10 cfs : 0 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/1) Ammonia (Summer) Monthly Average Limit (mg NH3-N/1) s7Q10 (CFS) 30 s7Q10 (CFS) 30 DESIGN FLOW (MGD) 0.09193 DESIGN FLOW (MGD) 0.09193 DESIGN FLOW (CFS) 0.142492 DESIGN FLOW (CFS) 0.14249 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 Upstream Bkgd (ug/1) 0 Upstream Bkgd (mg/1) 0.22 IWC (%) 0.47 IWC (%) 0.47 Allowable Conc. (ug/1) 3596 Allowable Conc. (mg/1) 165.2 Ammonia (Winter) Monthly Average Limit (mg NH3-N/1) Fecal Coliform w7Q10 (CFS) 0 Monthly Average Limit: 200/100ml DESIGN FLOW (MGD) 0.09193 (If DF >331; Monitor) DESIGN FLOW (CFS) 0.14249 (If DF<331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 211.54 Upstream Bkgd (mg/1) 0.22 IWC (%) 100.00 Allowable Conc. (mg/1) 1.8 Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals) 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis) If the allowable ammonia concentration is > 35 mg/L, no limit shall be imposed Fecal Coliform 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Muni) MONITORING REPORT(MR) VIOLATIONS for: Permit: nc0086169 MRS Between 1 - 2014 and 1 - 2019 Region: % Facility Name: % Param Name % County: % Major Minor: % Report Date: 01/15/19 Page: 1 of 1 Violation Category% Program Category: Subbasin:%41 Violation Action: % PERMIT: NCO086169 FACILITY: Corning Incorporated -Fiber Optic Facility COUNTY: Cabarrus REGION: Mooresville Limit Violation MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED % REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE Over VIOLATION TYPE VIOLATION ACTION 01 -2014 003 Effluent Solids, Total Suspended - 01/28/14 Weekly mg/I 45 48 6.7 Daily Maximum Proceed to NOD Concentration Exceeded Monitoring Violation MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED % REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE Over VIOLATION TYPE VIOLATION ACTION 12 -2015 003 Effluent Chloride (as CI) 12/31/15 Quarterly mg/I Frequency Violation Proceed to NOV 11 -2014 003 Effluent Chlorine, Total Residual 11/01/14 2 X week ug/I Frequency Violation No Action, BIMS Calculation Error 11-2014 003 Effluent pH 11/01/14 Weekly su Frequency Violation No Action, BIMS Calculation Error 11 -2014 003 Effluent Solids, Total Suspended - 11/01/14 Weekly mg/I Frequency Violation No Action, BIMS Concentration Calculation Error 11 -2014 003 Effluent Temperature, Water Deg. 11/01/14 Weekly deg c Frequency Violation No Action, BIMS Centigrade Calculation Error Reporting Violation MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED % REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE Over VIOLATION TYPE VIOLATION ACTION 07-2018 002 08/31/18 Ouffall Missing No Action, Facility Reporting Error 09-2018 002 10/31/18 Ouffall Missing None Water Resources ENWRONMEUTAL GUALITY May 01, 2018 Don L. Hefner Corning Incorporated 310 N College Rd Wilmington, NC 28405 Subject: Permit Renewal Application No. NCO086169 Fiber Optic Facility Cabarrus County Dear Applicant: ROY COOPER Gmernar AECHAEL S- REGAN secretm l LNDA CULPEPPER Inter n Diracwr The Water Quality Permitting Section acknowledges the April 30, 2018 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 15OB-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deg.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, Wren Thedford Administrative Assistant Water Quality Permitting Section ec: WQPS Laserfiche File w/application State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919-807-6300 CORNING April 25, 2018 Wren Thedford North Carolina Department of Environmental Quality Division of Water Resources Water Quality Permitting Section - NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Permit Renewal Dear Ms. Thedford, Corning Incorporated t704-569-6310 14556 Hwy 601 www coming com Mdland, NC 28107 APR 3 � 201� water Pesoufces g section permitV, This letter is to request renewal of the NPDES permit for the Corning Incorporated, Optical Fiber Facility, in Midland, NC, Cabarrus County. One signed copy of the renewal application form and one signed copy of the facility's sludge management plan are enclosed. All submittals were completed Tim Haley, Environmental Controls Engineer at the Midland facility. Item 10 of the renewal application requests amounts of principal product produced or raw material consumed. It is our understanding that this information is needed for facilities that are required to meet Categorical Standards, which is not applicable to the Midland facility. For competitive reasons, Corning has not provided this confidential information on submittals to DEQ divisions. If the information is required to process the renewal, we will provide it under separate, confidential cover. Please contact Tim Haley at (704) 569-7677 if there are any questions. Sinc , on L. Hefner Plant Manager cc: DWR Regional Supervisor 610 East Center Avenue, Suite 301 Mooresville, NC 28115 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. DEQ / Division of Water Resources / NPDES 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number INCO086169 Please print or type. 1. Contact Information: Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address Corning Incorporated Concord Optical Fiber PO Box 1700 Concord NC/28026-1700 (704) 569-7677 (704) 569-7182 haleytc (@gmail.com 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road City State / Zip Code County 14556 Hwy 601 South Midland NC/28107 Cabarrus 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORQ Name Corning Incorporated Mailing Address PO Box 1700 City State / Zip Code Telephone Number Fax Number 4. Ownership Status: Federal ❑ Concord NC/28107 (704) 569-7677 (704) 569-7182 State ❑ Private Public ❑ Corning Restricted Page 1 of 5 C-MI 6/17 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 5. Standard Industrial Classification (SIC) code(s): 3229 6. Number of employees: 726 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. The effluent air stream of the chemical vapor deposition process is controlled via wet scrubbers. The resultant water effluent is treated via basic nutralization. Weak acid or Sodium hydroxide is introduced to maintain pH between 6.0 and 9.0 standard units. The neutralizations system is capable of handling 14gpm with 211 ppm of suspended solids ranging from pH 1-14. As the solids loading decreases, the volume flow capacity of the system increases. Flocculation may also be used. S. Is facility covered under federal effluent limitation guidelines? No ® Yes ❑ If yes, specify the category? 9. Principal product(s) produced: Optical Fiber Principal raw material(s) consumed: Silicas and Halides Briefly describe the manufacturing process(es): Raw Materials are combined in a process called outside vapor deposition. The resultant product is ultra pure glass which is then drawn and coated to produce optical fiber used in telecommunications. 10. Amount of principal product produced or raw material consumed (List specific amounts consumed and/or units of production over the last three years) Product Produced or Raw Material Consumed AVERAGE Product Produced or Raw Material Consumed PEAK per Day See Note below See Note below per Month See Note below See Note below per Year See Note below See Note below Note: There are no Categorical Standards applicable to this site, and Corning prefers to keep production and raw materials consumptions confidential for competitive reasons. If needed, this information can be provided under separate, confidential cover. This is consistent with the treatment of confidential information requested by other NCDEQ divisions. Corning Restricted Page 2 of 5 C-MI 6/17 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 11. Frequency of discharge: Continuous ® Intermittent ❑ If intermittent: Days per week discharge occurs: Duration: 12. Types of wastewater discharged to surface waters only Discharge Flow GALLONS PER DAY Sanitary - monthly average 27,000 - Outfall 001 Utility water, etc. - monthly average 27,500 - Outfall 002 Process water - monthly average 59,637 - Outfall 003 Stormwater - monthly average Other - monthly average Explain: Monthly Average 114,137 total discharge (all types) 13. Number of separate discharge points: 3 Outfall Identification number(s) 001, 002, 003 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Outfall 001 - Tributary to Muddy Creek Outfall 002 - Tributary to Clear Creek Outfall 003 - Rocky River (See Appendix A for Map with outfall locations and coordinates) Corning Restricted Page 3 of 5 C-MI 6117 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. NOTE: Permittees requesting renewal should complete the table ONLY for the parameters currenthi monitored. Summarize the ast 3 years of e cent data. Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids 20.8 5.6 mg/L Ammonia as N Temperature (Summer) 37 33 °C Temperature (Winter) 33 28 °C pH 8.8 7.7 SU Fecal Coliform (If sanitary waste is present) Total Residual Chlorine (if chlorine is used) 23 <20 µg/L 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Permit Number Hazardous Waste (RCRA) UIC (SDWA) NPDES PSD (CAA) Non -attainment program (CAA) NCR000007856 NESHAPS (CAA) NCO086169 Ocean Dumping (MPRSA) Dredge or fill (Section 404 or CWA) Other Title V Air - 08436T17 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) Corning has been successfully testing ProMoss filtration in cooling tower sumps for the past year and no chemicals are discharged from these streams. We are still evaluating the product, and if there is a need to return to chemical treatment, the following chemicals would be used: Suez Water - Spectrus OX1200, 70 lbs/million gallons treated Suez Water - Foamtrol AF2290, 20 lbs/million gallons treated Suez Water - Depositrol PY5200, 40 lbs/million gallons treated Suez Water - Spectrus BD 1550, 90 lbs/million gallons treated Suez Water - Gengard GN7112, 250 lbs/million gallons treated Suez Water - Spectrus NX1100, 500 lbs/million gallons treated Corning Restricted Page 4 of 5 C-MI 6/17 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. of Person Signing of Z-1:14` Title Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Corning Restricted Page 5 of 5 C-MI 6/17 NPDES PERMIT APPLICATION — SHORT FORM C — Minor Industrial Minor industrial, manufacturing and commercial facilities. Appendix A - Map of Outfalls with Coordinates '•'' - '! 1�%xI,FO'(f't{ _-r'•�-pi+ ,�'f .rl a ��`1� ` c• Ge�� ..f'�l'• :It,.S (• Palo e t5�' t.-•+._ = ti 1�=J-• .. }• 4? -n a.{ }•J Nq3 O..ti -' _ ���.r• � �' � -' ..- -..� Latitcdr: 35�'P3'02" ���- _ , A Land{JJ y Slrie' °nn�itucPe: bc7�31!d5" _ �� '0 ty�t?• v • � � 'may •, . c ,:"f-f.;. °�j{.f,�_•+� r-�'- � K o :, - 0t,lij)ll 'y �, �"' �.'r`�`'f �} -� �74 ,t `fir~ y..• -��-"•.- 4� .. ti 1~ ' � •,•}if4yxlis-CA tom• y � ., • `�d " i 5G,` � _ r\' I/ i • --5 • -�2✓ . �L'�yJj _`.+y �i,c76 � -- {', 8f J � _ yl .. �.L_ - , 4 •' � �e 1\r'•`% F'.•1 'a � - '� j ` �h.- - �•-S � rCr�`'' :�., 't�_� ,:Ir � 1-'�� _ RevivinS S creams `,pm �= 1 0 �r Cr.1, - U1 of }vfuddy Crack OD2 -1JT of Clear C,eek ROAD CLASSIFICATION IMIt1ARY 11IGMYhY � j {C(tAp'. L,b LUftFAGEAAQ GR HAR3'cUN'AC[. sECQt03'AYIrtIt.VAY rfariJ SURFACE L_ — — — 4.T,II,l�R01'Ep pflF.fr — e See Above Lon.ilude See Abow G16NF1C17N�4' Fjj, — Sub -basin 03.07-12 SCALE 1.24 000 1 M11LE 4 7WO FEET ,<ILOMETi ER I CONTOUR INTLRVAL 10 REEF S[seara-i Class C QUAD LOCATE[ N 00 tr'r Ind,lstnnl Gaming Incarpc�'ated DischargeClass a - 1CY)0g6]69 Rcc,eivitr- Scream Sec Above � Cabarrus County pggjecti (p 4.t>'33It7GL� _ }'Catn6t exFires 1 iii 31 Fiber Optic WoufacluTe.r Page 6 of 5 Corning Restricted C-MI 6/17 April 25, 2018 Sludge Management Narrative Corning Incorporated Optical Fiber Facility, Midland, NC The process wastewater treatment system includes equipment (clarifiers, sludge thickening tanks, sludge holding tanks) and control systems designed to separate and collect solids from the wastewater. No appreciable solids have been collected in any of this equipment, thus disposal of sludge has not occurred since the plant has been in operation. In the event that the sludge holding tanks would need to be emptied, Environmental Control, in conjunction with a waste consultant that is used regularly for waste shipments, would characterize the waste and dispose of it in accordance with all local, State, and Federal requirements. I certify that I am familiar with the information contained in this narrative and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed name of Person Signing Title S- Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Corning Restricted April 25, 2018 Sludge Management Narrative Corning Incorporated Optical Fiber Facility, Midland, NC The process wastewater treatment system includes equipment (clarifiers, sludge thickening tanks, sludge holding tanks) and control systems designed to separate and collect solids from the wastewater. No appreciable solids have been collected in any of this equipment, thus disposal of sludge has not occurred since the plant has been in operation. In the event that the sludge holding tanks would need to be emptied, Environmental Control, in conjunction with a waste consultant that is used regularly for waste shipments, would characterize the waste and dispose of it in accordance with all local, State, and Federal requirements. I certify that I am familiar with the information contained in this narrative and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed name of Person Signing of C� Title Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Corning Restricted