Loading...
HomeMy WebLinkAboutWQ0033677_Modification_20190813FtFt1(;A1r1() I SYSTEM EXPANSION PROJECT No. A65502.00 { .,bald; •` • . r. ' r BURKE COUNTY NC DRY CREED Oak HIII ■ 3 n9town GRAf+.DVIE1M Adaf, •ir+ La �e Jam Es � EEYR State Pvk EAST 5 iDRES EAST VRIAGE M-OrgantOr; 5067 FOREMAN ST LIME ,MALLARDPOINT BYP 6� Jaynes x� T t MORGANTON, NC 28655 ECalvi n0 • h �IE1n .�Ipin• �� , . Magnolia Bridge water T9 5067 foreman St,THEFICFME�TfAD �� 1 SCHEDULE OF DRAWINGS: , Morganton, "C 2855 t SILVERCREESalem Sunnyside -PL41' ATJON c m Burkemont D COVER SHEET " 9 5067 Foreman St, Bola C-101 EXISTING CONDITIONS AND Morganton, NC 28655 DEMOLITION PLAN P�tt�r, C-102 PROPOSED CONDITIONS C-103 IRRIGATION LINE PLAN AND PROFILE DYSMT5VJLLE Brindlat n C-104 500' AREA MAP E flfl F�j co N 5 D-101 DETAILS 1 N D-102 DETAILS 2 21 Q D-103 DETAILS 3 3 D-104 DETAILS 4 Dysa`v'lle r" South Moir D-105 DETAILS 5 o % '+ 0 7 N ' S LOLO ti Z O 3 - { w ro Q VICINITY MAP MacCONNLOCATION MAP N w . E Of& Associates '++LLLL1111 +, .2) N ,C} r _ SEAL = 1101 NOWELL ROAD. SUITE 118 11069 RALEIGH, NORTH CAROLINA 27607 0 CD e,,rrys- • ��a AUGUST 5, 2019 O CD "��+"�jr�Zo�� P. O. BOX 129 REVISIONS M N0 PROJECT MANAGEMENT LICENSE MORRISVILLE NORTH CAROLINA 27560 . DATE DESCRIPTION SHEET w N U No. C-1039 TEL: 919) 467-1239 FAX: 919) 319-6510 J COPYRIGHT cp 2019 �i 0Ln 0 Ln N A65502.00 - CASE FARMS MORGANTON HATCHERY - IRRIGATION SYSTEM EXPANSION k" E Q m N 0 N 0 Q 1 \ I � � I(_0 \y— d 0 -I-Lij I / aLID Q z � � J S o \ � / 79 58'44 —E 1097.117 _ E � \ W I I r NATURAL \ GAS TANK I FIELD 1 EXISTING TREE LINE / \ \ \ I DASHED AREA = \ \ EXISTING HATCHERY I EXISTING WETTED ARE \\ \ II I SHADED AREA = ORIGINALLY PERMITTE 44p � ♦ I— — , WETTED AREA / are EXISTING SEPTI \ \ `� JI / / ` 2 0 \ SYSTEM.00 \ // ♦ `.00 ..00 .00 ---------/ ���'' TANK < 1 / \ , I 4„ I �� � — — _ ♦ 4 200' SETBACK FROM `� I�-r � 0 Mr BUILDING REQUIRED �♦ �� X x X / 2 00, � v v I x .41 LAGO09 — — x 1 o0o 000 � ����- EX. PUMP'SQ. 1 BLDG. I 3-25 H.P. r000 6pp� x SURFACE AERATORS \ � i .00 ` I .00 t -0 040 EXISTING _ _ i LAGOON �— - i CREEK LEGEND N CONTOURS - MAJOR CONTOURS - MINOR GATE VALVE ABANDONED SPRINKLER DUE TO NON- COMPLIANCE WITH SETBACKS TO BE ELIMINATED SPRINKLER ORIGINALLY PERMITTED WETTED AREA /#00- ��♦ EXISTING WETTED / AREA ♦ i-♦ / ORIGINALLY PERMITTED WETTED AREA t5.27 ACRES EXISTING WETTED AREA t4.19 ACRES PROPOSED WETTED AREA WITH NEW FIELD t6.26 ACRES / ISTING SPRAY FIELD / / / / IZ 150 , /�- \ / 400' RESIDENCE SETBACK/ ABANDONED O / WELL HOUSE \ \ / 60 I I ( . 0,3 11 II ii � 1Wo \ \ \\ \\ \\\\\ Il l gin\ iy i % I it , `� I 6,\y I;W) 1 1 4 53 1 / 0 �9 OSCAR DANNER < S \ \ \ \--------------- �8 / STEPHEN R. PATEAT / 1 \ GRAPHIC SCALE: 1 " = 60' 0 30 60 120 180 NOTES 1. BASE MAP INFORMATION COMPILED FROM NC ONEMAP, NC FRIS, AERIAL PHOTOGRAPHY AND OBSERVATIONS FROM SITE VISIT. 2. SUITABLE SOIL BOUNDARY BY SOIL AND ENVIRONMENTAL CONSULTANTS (S&EC). 3. CONTRACTOR IS RESPONSIBLE FOR COORDINATION OF ALL TRADES AND SUBCONTRACTORS. CONTRACTOR IS ALSO RESPONSIBLE FOR FIELD VERIFYING DIMENSIONS, ELEVATIONS, AND LOCATIONS OF ALL EXISTING CONDITIONS AND UTILITIES. 4. CONTRACTOR SHALL COMPLY WITH ALL APPLICABLE SOIL EROSION AND SEDIMENTATION CONTROL REQUIREMENTS. 5. CONTRACTOR SHALL COMPLY WITH ALL APPLICABLE OSHA, NCDOT AND SAFETY REQUIREMENTS. 6. CONTRACTOR IS RESPONSIBLE FOR REPAIRING ALL CONSTRUCTION DAMAGE EXPEDITIOUSLY AND AT NO ADDITIONAL COST TO THE OWNER. 7. LAYOUT OF THE NEW APPLICATION AREA IS BASED ON FIELD DELINEATION OF SOILS AREA BY DON WELLS, A LICENSED SOILS SCIENTIST WITH S&EC. AREAS WILL REQUIRE FILLING IN OF EXISTING GULLIES AND MICRO -TOPOGRAPHY. ANY CHANGE IN LAYOUT BY THE CONTRACTOR OUTSIDE THE DELINEATED AREA SHALL BE APPROVED BY THE SOILS CONSULTANT AND THE ENGINEER. 8. PROVIDE MINIMUM 100 FEET OF SEPARATION FROM ANY WELL AND TREATMENT AND DISPOSAL SYSTEMS. REVISIONS NO. DATE I DESCRIPTION I PROJECT SMMANAGER: PROJECTJPH ENGINEER: I DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 MacCONNELL & Associates, P. C. CASE FARMS MORGANTON HATCHERY IRRIGATION SYSTEM EXPANSION BURKE COUNTY, NC PROJECT NUMBER A65502.00 DRAWING NUMBER C-101 O N H 2 C7 Of CL 0 U z 0 (N Z a x w Ld w N N z 0 Cif w 0 Q z 0 z 0 CE 0 (N L w 0 U O O N 0 Q A65502.00 — CASE FARMS MORGANTON HATCHERY — IRRIGATION SYSTEM EXPANSION INITIAL REVIEW Reviewer Project Number* Thornburg, Nathaniel WQ0033677 SUBMITTAL DATED: 8/12/2019 Project Contact Information Rease provide inforrration on the person to be contacted by MB Staff regarding electronic submittal, confirmation of receipt, and other issues. ...................................................................................................................................................................................................................................................................................................................................................................................................... Name * John Harrison Email Address* jphmacassoc@bellsouth.net Project Information Application Type* r New r Renewal r Annual Report Permit Type * r Wastewater Irrigation r Other Wastewater r Closed -Loop Recycle r Single -Family Residence Wastewater Irrigation Is a paper copy of the application being submitted?* r Yes r Nor N/A Permit Number WQ0033677 currently has project Applicant\Permittee * Case Farms, LLC Facility Name * Case Farms Morganton Hatchery Phone Number* (191) 467-1239 r Modification (Major or Minor) r Additional Information r Other r High -Rate Infiltration r Reclaimed Water r Residuals r Other Please provide comments/notes on your current submittal below. On behalf of Mr. Paul Taylor and the Case Farms Morganton Hatchery, please find enclosed an electronic copy of the following for the above referenced project: ❑ Plans and Specifications ❑ Soil Evaluation ❑ Wastewater Irrigation Systems Instructions Form, WWIS 06-16 Thank you for your consideration. If you have any questions or require additional information, please contact me at (919) 467-1239. Please attach all information required or requested for this submittal to be review here. Application Form Engineering Flans, Specifications, Calculations, Etc.) Submittal Package.pdf 42.75MB WIoad only 1 FDF docurrent. Ivultiple docurrents rust be corbined into one FDF file. For new and modification permit applications, a paper copy may be required. If you have any questions about what is required, please contact the reviewer or Tessa Monday. If a paper application is required, be advised, applications accepted for pre -review until both the paper and electronic copies have been received. The paper copy shall include the following: o Application Form o All relevant attachments (caIcs, sails report, specs, etc.) o One full-size engineering plan set o One 11x17" engineering plan set o One extra set of specifications o Fee (if required} Mailing address: Division of Water Resources 1 Division of Water Resources ---------------------------------------------------------------------I------------------------------------------------- Non-Discharge Branch ------- ----------- I Non -Discharge Branch 1617 Mail Service Center Att: Nathaniel Thornburg, Y" Floor, Office #942W --------------------------- ------------------------------------------------------------------ Raleigh, NC 27699-1617 '- -------------- 1512 N. SalisburySt. 1 Raleivh, NC 27604-1170 For questions or problems contact Tessa Monday attessa.monday@ncdenr.Qov or 919.707.3660. * 17 By checking this box I acknowledge that I understand the application will not be accepted for pre -review until the paper copy (if required) and fee (if required) have been received by the Non -Discharge Branch. I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Signature Submission Date 8/12/2019 Q N 0 N 0 Q ZONE SPRAY HEAD FLOW/HEAD 0 45 P.S.I. WETTED D NUMBER OF HEADS 1 SENNINGER 4023-1 #11 5.67 GPM 99' 10 (ALL FULL) 2 SENNINGER 4023-1 #11 5.67 GPM 99' 10 (ALL FULL) 3 SENNINGER 3023-1 #9 3.78 GPM 90' 11 (ALL FULL) 4 SENNINGER 3023-1 #9 3.78 GPM 90' 12 (ALL FULL) 5 SENNINGER 3123PC #9 3.78 GPM 88' Ill (9 FULL/2 HALF) 6 SENNINGER 3123PC #9 3.78 GPM 88' 118 (11 FULL/7 HALF DRAIN VALVE: SENNINGER DRAIN STOP PLUS PRESSURE REGULATOR: SENNINGER PRXF40 ORIGINALLY PERMITTED WETTED AREA t5.27 ACRES EXISTING WETTED AREA f4.19 ACRES PROPOSED WETTED AREA WITH NEW FIELD f6.26 ACRES \ \CO \ \ 7'\ Cq S, RB ; �/ ;I / �� l l I CBS C, / l I vvv �v v a / / / \ / ��PRESSURE R / AIR RELEASE VALVE � , B v v v v v v (AT HIGH POINT) -L / / / / REGULATOR w/ 1 1 / � / l � / / / / l �B O 99 / / / / I I / / / / / / / \ n / , / i li / % / ' CIO to* V / ,-- d / / / \� 6'I / / c\/ , , �//�' 4 LLJ/ 13-1 /2 / i '/ // i // / \ / i / ,/ / /'/'/��/ram - /' /,' i )44 ff E E 17 4 I// 7210 / �] I / / / / I0 I � I , NATURAL GAS TANK DCB 1 EXISTING T EE I l l l l / I I ___ PROPOSED ZONES \ (5 & 6) CB LINE \ ( \v EXISTING-lATC ERY \ v V v A I \ I RB I I 1 SUITABLE SOIL BOUNDARY FOR RB �/ i �� 1, SPRAY IRRIGATION (S&EC) -- �/ 230 RB _- \- \ `\ REVIEW ��� BOUNDARY V , AIR RELEASE VALVE I i �V v /��''y-- ------ �,y vv \ COMPLIANCE_ (AT HIGH POINT) I I 1 --� �� � --� ,� i , BOUNDARY ?-4a v V A A \ \� \ \ � 1 v EXISTING SEPTI \ v / \ \ \ / \ \ v \ / vv SYSTEM v`, �, v �`// / NBC 1 �2 y 3 /� GATE VALVE 77f .11 - � - - _/ V ` tipN SQ 2IF TANK `\\ \\ \ / ,Zg6 1 r _ \ i 4" \ r 0 I A 200' SETBAC FROM vv X BUILDING RE UIRED \ \ X X \\ LAGOOfT — x �I V �� I \ � �II it � II✓ �' - I EX. PUMP \ BLDG. I I 3-25 H.P. w SURFACE AERATORS x x X v \ v I 1V I I \ \ \ / r / v-�v / ------- ��� - L - / 8o —DIVE fI'ON BERM - �y ---- \ \\-� ALL PIPING AND SPRAYHEADS TO 2 BE REPLACED IN EXISTING _ _ -- tioN� /\ / / SQ / �; ,' IRRIGATION AREAS \ \\ 1 I I -- Ar 1290 I / 4 / 1' v /' 1300 ' v ---------- - EXISTING \ LAGOON / / / , ' -,- / / / / / / �/, �, � �_ CREEK l �/-j / / / T �/ /' �' / /' /� -ABANDONS 0 RESIDENCE SETBACK WELL S E �� I 53 ff �\'��' --- � � / —�-� 1�� I "IA / , / -" kAPHtC CYCLE: 1 " 4" I / 0 30 60 120 180 NOTES 1. SEE C-101 FOR ALL GENERAL NOTES. 2. ALL GATE VALVES ARE NORMALLY OPEN UNLESS SPECIFIED OTHERWISE ON PLAN. LEGEND CB RB AL CONTOURS - MAJOR CONTOURS - MINOR COMPLIANCE BOUNDARY REVIEW BOUNDARY GATE VALVE PROPOSED WETTED AREA DIVERSION BERM REVISIONS NO. DATE DESCRIPTION I PROJECT SMMANAGER: PROJECTJPH ENGINEER: I DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 ,SS,,L 11It , I' . .Gr,, MacCONNELL & Associates, P. C. CASE FARMS MORGANTON HATCHERY IRRIGATION SYSTEM EXPANSION BURKE COUNTY, NC PROJECT NUMBER I DRAWING NUMBER A65502.00 C-102 z 0 (N z X w w r z O I Ld w x U Q 2 z 0 z O N w U I 0 0 N 0 ¢ 465502.00 - CASE FARMS MORGANTON HATCHERY - IRRIGATION SYSTEM EXPANSION 1295 1290 1285 1280 1275 I N 1270 1265 ¢ 1260 a m 1255 0 115U LO Ln 0) 1245 3 ro 1240 0 N Q 1235 w ' 1225 �Xp AIR RELEASE VALVE j (HIGHEST POINT J I ALONG IRRIGATION LINE) i �Xp � PUMP STATION X "---- — �N00 / �cx xQ _lam 8�'00 �� AIR RELEASE � 1 \ ___-- / VALVE i R FORCE MAIN PLAN SCALE :1 "=60' GRAPHIC SCALE: 1 " = 60' 0 30 60 120 180 AIR RELEASE VALVE (AT HIGH POINT) AIR RELEASE VALVE (AT HIGH POINT) / / HIGHEST POINT / � FM "M _ _ - FM ALONG FORCE MAIN i BEGIN 3-1/2" SCH. 40 PVC. FORCE MAIN FIVI z - FM FM w 00 i i FM / FM / 4" SCH. 40 PVC. FORCE MAIN PUMP STATION 3+00 4+00 5+00 6+00 7+00 8+00 9+00 10+00 1 1 +00 12+00 13+00 14+00 15+00 16+00 16+75 FORCE MAIN HYDRAULIC PROFILE HORIZONTAL SCALE: 1 "=60' VERTICAL SCALE:1 "=12' NOTES 1. SEE C-101 FOR ALL GENERAL NOTES. LEGEND CONTOURS - MAJOR CONTOURS - MINOR N GATE VALVE REVISIONS NO. DATE DESCRIPTION I PROJECT SMMANAGER: PROJECTJPH ENGINEER: I DRAWN BY: CHECKED BY: JDH GSM DATE: 1295 AUGUST 5, 2019 1290 04 04 1285 - 1280 SOS y•,• •.����1����•���i 1275 G�A` ' 1270 MacCONNELL 1265 & Associates, P. C. 1260 1255 1250 CASE FARMS 1245 MORGANTON HATCHERY 1240 1235 IRRIGATION SYSTEM EXPANSION 1230 1225 BURKE COUNTY, NC 1220 1215 PROJECT NUMBER A65502.00 DRAWING NUMBER C-103 N Q U O U z O N z X w m w 0 r z O Q Of w U Q 2 z O z z c� O N w U O O N 0 1 1. A65502.00 — CASE FARMS MORGANTON HATCHERY — IRRIGATION SYSTEM EXPANSION x 0-10 1000 ti x `�F` / HOUSE 500' SETBACK FROM IRRIGATION AREA 0 O Ld � / U p O m U / W d- W Of W zQ I I ¢'4 1` CB CC - If -- \ /RB -- II; , -----,- 1I AREA �/ i J � M�----- II PROP / / l ( / / l S7 4 / / / / / 1 / / / I l / / / // 2 0 '- r�Il \ IJt�i, co V � / � / V v v \ � (/ / / �/ I r G•°t` V I V �' I i � Il l/ � l � � I I � ���'220 _ Vv V\v y\ vV A�� i � ) � I � / � l � l / �� v yVv\�Vv CASE FARMS - ` v v v v I FACILITY / I v C � �-� �� \ RB \1240 v --� EXISTING v \ � nVA\ v�A \v v �� / \ �v( — \ J \ \ \ � � \ SEPTIC \ \ � \ \ \ � �-- � � � FIELD --4 / \ / TR-'RIGATION AREA 60 CID CID \ A V \ \ \ \ i- X x \ \ / 31 RIGATION / --- - �0 AREA--_��� �` 12 1? 1290 \LAGOON �i — — —\ —X /�/ I \/ SAKMIN. ETBC 1300 C - — -- / FOR SURFACE WATER DIVERSIONS / �� / // / / �/ J/ / /Y� �/� ) / l / / —� L9— 59 J / / �.� \\\ l --------_— v v v v v 1 1\ Vv Vv u3 N�2• 5 _ 90-_�ELBACK FRO --- -- / �I 5J / l / / /j /i /����_ O i J w / / i Z _ / i 1 1 j'R 1QN:ARE� w----- _--- / � _ �j V ' \ �� — �� `� A A 1 \ V I ( 1 \ 1 \ \ \ v oT�_ //,�/,,� v BARN \ 1 \ \ \ �\ 11 1 1 \ 1\ EgRN NgS •9 3�\ .�' \ A A A 1 vVv vvvvv egRN USE GRAPHIC SCALE: 1 " = 100' 0 50 100 200 300 NOTES 1. SEE C-101 FOR GENERAL NOTES. LEGEND CONTOURS — MAJOR CONTOURS — MINOR CB COMPLIANCE BOUNDARY RB REVIEW BOUNDARY N GATE VALVE PROPOSED IRRIGATION / I AREA \\ \ \ 2\� REVISIONS NO. DATE I DESCRIPTION PROJECTSMMANAGER: PROJECTJPH ENGINEER: DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 ,I'.%LIIIt I� 11069 Ci • "•. Q; � �LI -g e '—•.ENIN�� 9I G 5 Any / ti 7 MacCONNELL & Associates, P. C. CASE FARMS MORGANTON HATCHERY IRRIGATION SYSTEM EXPANSION BURKE COUNTY, NC PROJECT NUMBER I DRAWING NUMBER A65502.00 C-104 0 N Q H 2 U 0 0 A65502.00 — CASE FARMS MORGANTON HATCHERY — IRRIGATION SYSTEM EXPANSION E LL LL 0 ro U 0 0 N 0 Ln co co 0 N T J N 14 SEEDING SPECIFICATIONS 1. PERMANENT SEEDING: PERMANENT SEEDING IS REQUIRED FOR ALL AREAS DISTURBED BY CONSTRUCTION EXCEPT FOR AREAS COVERED BY STRUCTURES, PAVEMENTS, ETC. 2. TEMPORARY SEEDING: TEMPORARY SEEDING IS REQUIRED FOR THOSE AREAS DISTURBED BY CONSTRUCTION AND LEFT EXPOSED FOR PERIODS OF 15 DAYS OR MORE BEFORE BEING BROUGHT TO FINAL GRADE AND PERMANENTLY SEEDED. THE FORCE MAIN SHALL BE SEEDED AT THE END OF EACH WORKING DAY TO MINIMIZE CONSTRUCTION DISTURBANCE ACTIVITIES. *PRODUCTS: MATERIALS: 1. FERTILIZER: PROVIDE 10-10-10 COMMERCIAL FERTILIZER CONFORMING TO STATUTORY REQUIREMENTS AND ALL RULES AND REGULATIONS ADOPTED BY THE NORTH CAROLINA DEPARTMENT OF AGRICULTURE. 2. LIMESTONE: PROVIDE LIMESTONE CONFORMING TO ALL STATUTORY REQUIREMENTS AND ALL RULES AND REGULATIONS ADOPTED BY THE NORTH CAROLINA DEPARTMENT OF AGRICULTURE. 3. SEEDING: PROVIDE SEED CONFORMING TO ALL STATUTORY REQUIREMENTS AND ALL RULES AND REGULATIONS ADOPTED BY THE NORTH CAROLINA DEPARTMENT OF AGRICULTURE. PROVIDE SEED MIXTURES AS TABULATED BELOW. DELIVER SEED TO THE SITE IN ORIGINAL CONTAINERS BEARING THE APPROPRIATE GUARANTEED MIXTURES. SEED SHALL SHOW A PURITY OF NOT LESS THAN 90 PERCENT AND GERMINATION QUALITY OF NOT LESS THAN 85 PERCENT. 3A. TEMPORARY MIXTURE: A. FOR FEBRUARY 1st THROUGH MAY 1st, THE MIXTURE SHALL CONSIST OF 50 POUNDS PER ACRE OF KOREAN LESPEDEZA WITH 120 POUNDS PER ACRE OF RYE (GRAIN). B. FOR MAY 1st THROUGH AUGUST 15th, THE MIXTURE SHALL CONSIST OF 40 POUNDS PER ACRE OF GERMAN MILLET, OR 50 POUNDS PER ACRE OF SUDANGRASS. C. FOR AUGUST 15th THROUGH DECEMBER 15th, THE MIXTURE SHALL CONSIST OF 120 POUNDS PER ACRE OF RYE (GRAIN). 3B. PERMANENT MIXTURE: D. THE PERMANENT SEED MIXTURE FOR AREAS WITH STEEP SLOPES AND AVERAGE SOILS SHALL CONSIST OF 100 POUNDS PER ACRE OF TALL FESCUE, 20 POUNDS PER ACRE OF SERICEA LESPEDEZA, 10 POUNDS PER ACRE OF KOREAN LESPEDEZA, 5 POUNDS PER ACRE OF REDTOP, AND 5 POUNDS PER ACRE OF KENTUCKY BLUEGRASS. THE PERMANENT SEEDING MIXTURE FOR AREAS WITH GENTLE SLOPES AND AVERAGE SOILS SHALL CONSIST OF 60 POUNDS PER ACRE OF TALL FESCUE, 10 POUNDS PER ACRE OF KENTUCKY BLUEGRASS, 15 POUNDS PER ACRE OF SERICEA LESPEDEZA, AND 10 POUNDS PER ACRE OF KOREAN LESPEDEZA. THE BEST SEEDING DATES FROM MARCH 1st TO MAY 15th AND JULY 15th TO SEPTEMBER 15th. E. OTHER MIXTURES: OTHER MIXTURES, AS APPROVED OR RECOMMENDED BY THE SOIL CONSERVATION SERVICE OR THE NORTH CAROLINA AGRICULTURAL EXTENSION OFFICE MAY BE USED. 4. MULCH: MULCH ALL SEEDED AREAS, EXCEPT WHERE JUTE MESH IS REQUIRED AND DURING PERMANENT SEEDING. USE UNDAMAGED, AIR-DRIED, THRESHED SMALL GRAIN STRAW FREE OF UNDESIRABLE WEED SEED. ANCHOR STRAW BY TACKING WITH ASPHALT, NETTING, BY ROVING, OR THROUGH USE OF A MULCH ANCHORING TOOL. 5. JUTE MESH: USE JUTE MESH, EXCELSIOR MATTING, OR OTHER EFFECTIVE LINING MATERIAL ON SEEDED AREAS WHERE SLOPE IS STEEPER 2:1 (H/V), SUCH AS WITH GRASS -LINED CHANNELS. USE WOVEN JUTE YARN WEIGHING APPROXIMATELY 90 lbs. PER 100 sq. yds. AND HAVING 0.75-INCH OPENINGS. *EXECUTION 1. FOLLOW PROCEDURES SET FORTH IN THE PUBLICATION "GUIDE FOR SEDIMENT CONTROL ON CONSTRUCTION SITES IN NORTH CAROLINA" BY THE SOIL CONSERVATION SERVICE OF THE UNITED STATES DEPARTMENT OF AGRICULTURE, AND AS SPECIFIED HEREIN. 2. SPREAD A MINIMUM OF FOUR (4) INCHES OF TOP SOIL OVER ALL DISTURBED AREAS TO THE FINISHED GRADE. 3. REMOVE ALL GRASS AND WEEDS AND SHAPE THE OVERALL AREA TO EVEN OUT HIGH AND LOW SPOTS. 4. SCARIFY SOIL TO A DEPTH OF THREE (3) INCHES AND WORK INTO A SATISFACTORY SEED BED BY DISKING OR THROUGH THE USE OF CULTIPACKERS, HARROWS, DRAGS, OR OTHER APPROVED MEANS. 5. THE PREPARATION OUTLINED ABOVE SHALL NOT BE DONE WHEN THE SOIL IS FROZEN, WET, OR OTHERWISE IN AN UNFAVORABLE CONDITION. 6. BEGIN AND COMPLETE SEEDING OPERATIONS, AS OUTLINED BELOW, AS SOON AS POSSIBLE AFTER FINAL OR INTERMEDIATE GRADING IS COMPLETED. 7. DISTRIBUTE LIME AND FERTILIZER, AS REQUIRED, UNIFORMLY OVER THE SEED BED. HARROW RAKE OR OTHERWISE WORK THESE ADDITIONS INTO THE SEED BED. 8. DISTRIBUTE SEED UNIFORMLY OVER THE ESTABLISHED SEED BED. LIGHTLY RAKE THE SURFACE OF THE SEED BED IN ORDER TO COVER SEED TO A MAXIMUM DEPTH OF 0.25 INCH. 9. COMPACT THE SEED BED WITH AN APPROVED ROLL OR DRAG AFTER COVERING THE SEED. 10. NO LIME, FERTILIZER, OR SEED SHALL BE APPLIED DURING A STRONG WIND, WHEN THE SOIL IS WET, OR WHEN THE SOIL IS OTHERWISE UNWORKABLE. SHOULD RAIN FOLLOW SEEDING BEFORE ROLLING IS INITIATED, THE SEED BED SHALL NOT BE ROLLED. 11. NO RIP -RAP IS TO BE PLACED ALONG THE BANKS OF NEW FILL. MAINTAIN THE AREA AND REPAIR ANY EROSION DAMAGE UNTIL A PERMANENT GROUND COVER IS ESTABLISHED. USE MULCH OR MESH AS REQUIRED. *APPLICATION TEMPORARY SEEDING: FOR DECEMBER 1st THROUGH AUGUST 15th: 1. APPLY LIME ACCORDING TO THE SOIL TESTS OR AT A RATE OF 2000 Ibs./ac. BEFORE SEEDING. 2. APPLY FERTILIZER ACCORDING TO THE SOIL TESTS OR AT A RATE OF 750 Ibs./ac. 3. SEED THE SEED BED WITH THE SPECIFIED SEED MIXTURE AT THE SPECIFIED RATE FOR THE RECOMMENDED PLANTING SEASON. 4. APPLY GRAIN STRAW AT A RATE OF 4000 Ibs./ac. OR PROVIDE EQUIVALENT COVER OF ANOTHER SUITABLE COVER. MULCH SHALL BE ANCHORED IN A SUITABLE WAY. WHERE JUTE MESH IS REQUIRED, APPLY THE PRODUCT ACCORDING TO THE MANUFACTURER'S RECOMMENDATIONS AND ANCHOR WITH STEEL HAIRPIN -SHAPED WIRE STAPLES. 5. REFERTILIZE SEED BED IF GROWTH IS NOT FULLY ADEQUATE, AS DETERMINED BY THE ENGINEER. RE -SEED, FERTILIZE, AND MULCH ALL DAMAGED, BARE, AND ERODED AREAS IMMEDIATELY AND UNTIL A SUITABLE COVER IS ESTABLISHED. TEMPORARY SEEDING: FOR AUGUST 15th THROUGH DECEMBER 30th: 1. APPLY LIME ACCORDING TO THE SOIL TESTS OR AT A RATE OF 2000 Ibs./ac. BEFORE SEEDING. 2. APPLY FERTILIZER ACCORDING TO THE SOIL TESTS OR AT A RATE OF 1000 Ibs./ac. 3. SEED THE SEED BED WITH THE SPECIFIED SEED MIXTURE AT THE SPECIFIED RATE FOR THE RECOMMENDED PLANTING SEASON. 4. APPLY GRAIN STRAW AT A RATE OF 4000 Ibs./oc. OR PROVIDE EQUIVALENT COVER OF ANOTHER SUITABLE COVER. MULCH SHALL BE SUITABLY ANCHORED. WHERE JUTE MESH IS REQUIRED, APPLY THE PRODUCT ACCORDING TO THE MANUFACTURER'S RECOMMENDATIONS AND ANCHOR WITH STEEL HAIRPIN -SHAPED WIRE STAPLES. 5. REFERTILIZE SEED BED IF GROWTH IS NOT FULLY ADEQUATE, AS DETERMINED BY THE ENGINEER. RE -SEED, FERTILIZE, AND MULCH ALL DAMAGED, BARE, AND ERODED AREAS IMMEDIATELY AND UNTIL A SUITABLE COVER IS ESTABLISHED. PERMANENT SEEDING: APPLICATION OF LIME, FERTILIZER, SEED, AND MULCH: 1. WHERE A NEAT APPEARANCE IS DESIRED, OMIT SERICEA. 2. USE COMMON BERMUDAGRASS ONLY ON ISOLATED SITES WHERE IT CANNOT BECOME A PEST. BERMUDAGRASS MAY BE REPLACED WITH 5 Ibs./ac. CENTIPEDEGRASS. 3. SOIL AMENDMENTS: APPLY LIME AND FERTILIZER ACCORDING TO SOIL TESTS, OR APPLY 3000 Ibs./ac. GROUND AGRICULTURAL LIMESTONE AND 500 Ibs./ac. 10-10-10 FERTILIZER. 4. SEED THE SEED BED WITH THE SPECIFIED SEED MIXTURE AT THE SPECIFIED RATE DURING RECOMMENDED PLANTING SEASONS. IF GRADING IS COMPLETED AT TIMES OTHER THAN THE RECOMMENDED SEASON, PROVIDE TEMPORARY SEEDING OR OTHER EROSION AND SEDIMENTATION PROTECTION APPROVED BY THE ENGINEER UNTIL THE APPROPRIATE PLANTING SEASON BEGINS. 5. MULCH: APPLY 4000 Ibs./ac. GRAIN STRAW OR EQUIVALENT COVER OF ANOTHER SUITABLE MULCH. ANCHOR BY TACKING ASPHALT, ROVING, OR NETTING OR BY CRIMPING WITH A MULCH ANCHORING TOOL. A DISC WITH BLADES SET NEARLY STRAIGHT MAY BE USED AS A MULCH ANCHORING TOOL. 6. MAINTENANCE: REFERTILIZE THE FOLLOWING APRIL WITH 50 Ibs./ac. NITROGEN. REPEAT AS GROWTH REQUIRES. MOW ONLY ONCE PER YEAR. WHERE A NEAT APPEARANCE IS DESIRED, OMIT SERICEA AND MOW AS OFTEN AS NEEDED. CONSTRUCTION SCHEDULE 1. CONTRACTOR MUST COMPLY WITH REQUIREMENTS HEREIN. 2. INSTALL SILT FENCES (IF APPLICABLE), AND CONSTRUCTION ENTRANCES THROUGHOUT THE PROJECT SITE, AS SHOWN ON DRAWINGS AND AS DIRECTED BY THE CONSTRUCTION ENGINEER. 3. CLEAR, GRUB, AND STRIP TOPSOIL TO LIMITS REQUIRED FOR CONSTRUCTION. STOCKPILE TOPSOIL AND SUITABLE FILL MATERIAL IN AREAS DESIGNATED FOR STOCKPILES AND DISPOSE OF WASTE MATERIALS. 4. BEGIN EXCAVATION AND GRADING ACTIVITIES AFTER ALL REQUIRED EROSION CONTROL MEASURES HAVE BEEN INSTALLED AND CONSTRUCTED. 5. AREAS TO BE LEFT DORMANT FOR LONGER THAN 15 DAYS MUST BE TEMPORARILY STABILIZED WITHIN 7 DAYS. 6. ALL EROSION AND SEDIMENTATION CONTROL MEASURES SHALL BE INSPECTED WEEKLY AND AFTER EACH HEAVY RUNOFF -PRODUCING RAINFALL. NEEDED REPAIRS SHALL BE MADE IMMEDIATELY. 7. AFTER GROUND COVER IS WELL ESTABLISHED AND THE SITE IS STABILIZED, RETURN TO THE SITE AND REMOVE ALL TEMPORARY MEASURES INCLUDING SILT FENCES, DIVERSION DITCHES, ROCK CHECK DAMS, AND OTHER APPLICABLE STRUCTURES. INSTALL PERMANENT VEGETATION TO ALL AREAS DISTURBED BY THE TEMPORARY MEASURES. 8. FORCE MAIN: THE FORCE MAIN SHALL BE SEEDED AT THE END OF EACH WORKING DAY TO MINIMIZE CONSTRUCTION DISTURBANCE ACTIVITIES. INSTALL LANDLOK EROSION MAT OR EQUAL AFTER SEEDING IN AREAS WITH STEEP SLOPES AND AREAS CALLED OUT ON THE E&SC PLAN. MAINTENANCE PLAN 1. ALL EROSION AND SEDIMENTATION CONTROL MEASURES SHALL BE INSPECTED WEEKLY AND AFTER EACH HEAVY STORM WATER -PRODUCING RAINFALL. ALL NEEDED REPAIRS SHALL BE MADE IMMEDIATELY TO PREVENT FURTHER DAMAGE AND EROSION. STRUCTURES THAT WILL BE MAINTAINED WILL INCLUDE: CONSTRUCTION ENTRANCE/EXIT: INSPECT CONSTRUCTION ROAD SURFACE REGULARLY, MAINTAIN IN A CONDITION TO PREVENT SEDIMENT FROM LEAVING THE SITE, AND TOP -DRESS WHEN NEEDED. SEDIMENT TRANSPORTED TO PUBLIC ROADS SHALL BE REMOVED DAILY. SILT FENCE (IF APPLICABLE): ANY FABRIC WHICH COLLAPSES, TEARS, DECOMPOSES OR BECOMES INEFFECTIVE WILL BE REPLACED IMMEDIATELY. REMOVE SEDIMENT DEPOSITS BEHIND FENCE WHEN SEDIMENT ACCUMULATES TO 6 INCHES. STOCKPILES: STOCKPILES SHALL BE CHECKED FOR SEDIMENTATION AND STABILIZATION. ENERGY DISSIPATORS: INSPECT RIPRAP OUTLET STRUCTURES WEEKLY AND AFTER SIGNIFICANT (1/2 INCH OR GREATER) RAINFALL EVENTS TO SEE IF ANY EROSION AROUND OR BELOW THE RIPRAP HAS TAKEN PLACE, OR IF STONES HAVE BEEN DISLODGED. IMMEDIATELY MAKE ALL NEEDED REPAIRS TO PREVENT FURTHER DAMAGE. GRAVEL FILTER: MAINTAIN THE GRAVEL FILTER IN A CONDITION TO PREVENT MUD OR SEDIMENT FROM LEAVING THE CONSTRUCTION SITE. THIS MAY REQUIRE PERIODIC TOPDRESSING WITH 2-INCH STONE. AFTER EACH RAINFALL, INSPECT AND CLEAN IT OUT AS NECESSARY. SEEDING, FERTILIZING, AND MULCHING: SEEDED AREAS SHALL BE INSPECTED FOR FAILURE AND NECESSARY REPAIRS SHALL BE MADE WITHIN THE SAME SEASON, IF POSSIBLE. 2. THE ANGLE FOR GRADED SLOPES AND FILLS SHALL BE NO GREATER THAN THE ANGLE THAT CAN BE RETAINED BY VEGETATIVE COVER OR OTHER ADEQUATE EROSION CONTROL DEVICES OR STRUCTURES. IN ANY EVENT, SLOPES LEFT EXPOSED WILL, WITHIN 21 CALENDAR DAYS OF COMPLETION OF ANY PHASE OF GRADING, BE PLANTED OR OTHERWISE PROVIDED WITH TEMPORARY GROUND COVER, DEVICES OR STRUCTURES SUFFICIENT TO RESTRAIN EROSION. PERMANENT GROUND COVER SHALL BE PROVIDED FOR ALL DISTURBED AREAS WITHIN 15 WORKING DAYS OR NO MORE THAN 90 CALENDAR DAYS. TOTAL DISTURBED AREA: 0.72 AC. (AT 3-9" MAX WIDTH FOR <6"O PIPE = 31,380 SF OR 0.72 AC.) Ground Cover Stabilization Site Area Stabilization Stabilization Time Description Time Frame Frame Exceptions Perimeter dikes, swales, ditches, 7 Days None and slopes High Quality Water (HQW) 7 Days None Zones If slopes are 10' or Slopes Steeper less in length and are than 3:1 7 Days not steeper than 2:1, 14 days are allowed 7-days for slopes Slopes 3:1 or 14 Days greater than 50 feet flatter in length All other areas None (except for with slopes flatter 14 Days perimeters and HQW than 4:1 Zones) EXISTING GRADE 3 D-101 BACK FILL MIN 8" THICK LAYER OF GRAVEL V-2" EXTENSION OF FABRIC AND WIRE INTO THE TRENCH FILTER FABRIC COMPACTED FILL STANDARD SEDIMENT FENCE SCALE: NTS NOTES: 1. GRAVEL PAD TO BE 25'-0" x 50'-0" AND 6" THICK MINIMUM 2. TURNING RADIUS SUFFICIENT TO ACCOMMODATE LARGE TRUCKS IS TO BE PROVIDED. 3. ENTRANCE(S) SHOULD BE LOCATED TO PROVIDE FOR MAXIMUM UTILITY BY ALL CONSTRUCTION VEHICLES. 4. MUST BE MAINTAINED IN A CONDITION WHICH WILL PREVENT TRACKING OR DIRECT FLOW OF MUD ONTO STREETS. PERIODIC TOP DRESSING WITH STONE SHALL BE NECESSARY. 5. ANY MATERIAL DEPOSITED ONTO THE ROAD MUST BE CLEANED UP IMMEDIATELY. 6. APPLICABLE AT ALL POINTS OF INGRESS AND EGRESS UNTIL SITE IS STABILIZED. FREQUENT CHECKS AND TIMELY MAINTENANCE OF THIS DEVICE MUST BE PROVIDED. COARSE AGGREGATE 2" - 3" TEMPORARY CONSTRUCTION ENTRANCE SCALE: NTS \ NOTE: STRAW WADDLE DETAIL NTS 8" STRAW WADDLE - ::......... SLOPE VARIES NOTES 1. SEE C-101 FOR ALL GENERAL NOTES REVISIONS NO. DATE I DESCRIPTION PROJECT MANAGER: PROJECT ENGINEER: GSM JPH DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 ,,',,illflfi 7j1► 1� CL I. �0 4 5spt- 1706 +� ..NG145,,G G � • / MacCONNELL & Associates, P. C. 1101 NOWELL RD, SUITE 118 RALEIGH, NORTH CAROLINA 27607 P.O. BOX 129 LICENSE MORRISVILLE, NORTH CAROLINA 27560 No. C-1039 TEL: (919) 467-1239 FAX: (919) 319-6510 CASE FARMS MORGANTON HATCHERY IRRIGATION SYSTEMS EXPANSION BURKE COUNTY, NC DETAILS 1 OF 5 PROJECT NUMBER I DRAWING NUMBER A65502.00 D-101 z 0 U) z a X X w w U) N r z 0 CD r w U a z 0 F- z a C7 0 U) a w U O O N 0 Ln Ln Q A65502.00 - CASE FARMS MORGANTON HATCHERY - IRRIGATION SYSTEM EXPANSION E O Ln N N LL LL a� N U 0 N Ln LO Q 0 N T c6 Q J ID 1 X_ 4 D-102 REGULATOR BY MODEL PRXF40 IRCE MAIN STONE SUMP ENOUGH TO -I WARMER SUBZONE) NOTES: 1. ONCE INSTALLED AND TIGHT, THE STEEL RODS AND BOLTS SHALL BE COATED WITH 2 COATS OF BITUMINOUS BASE PAINT. 2. CONCRETE SHALL NOT CONTACT BOLTS OR ENDS OF MECHANICAL JOINT BENDS. 12"X12"X17" INSULATED POLYBOX FINISH GRADE FLEX AIR VACUUM RELIEF VALVE (APVBK100C BY GEOFLOW OR ENGINEER APPROVED EQUAL) 1" PVC BALL VALVE #57 STONE SUMP (DEEP ENOUGH TO REACH WARMER SUBZONE) 3-1/2" FORCE MAIN 3-1/2" X 3-1/2" TEE WITH 1 " REDUCING BUSHING 1 STANDARD VERTICAL BEND r 2 PRESSURE REGULATOR ASSEMBLY r 3 AIR / VACUUM RELEASE ASSEMBLY D-102 J NTS D-102 J NTS D-102 J NTS CFF r-1 n7 Fl1R AIm71 F NOZZLE INSTALLATION DETAIL WITH 4x4 POST (FOR WOODED APPLICATIONS' SCALE: NTS X 5 D-102 ALTERNATE NOZZLE INSTALLATION DETAIL W ITH RCP SCALE: NTS NOTES 1. SEE C-101 FOR ALL GENERAL NOTES I REVISIONS NO. DATE I DESCRIPTION PROJECT MANAGER: PROJECT ENGINEER: GSM JPH DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 ,,S�ylllylff fI1, 's'► 0C , I i Q �C 17069 .9k ..rv.. .taE..o MacCONNELL & Associates, P. C. 1101 NOWELL RD, SUITE 118 RALEIGH, NORTH CAROLINA 27607 P.O. BOX 129 LICENSE MORRISVILLE, NORTH CAROLINA 27560 No. C-1039 TEL: (919) 467-1239 FAX: (919) 319-6510 CASE FARMS MORGANTON HATCHERY IRRIGATION SYSTEMS EXPANSION BURKE COUNTY, NC GENERAL DETAILS 2of5 PROJECT NUMBER I DRAWING NUMBER A65502.00 D-102 rn 0 (D N 0 H 0 r 0 U z 0 U) z Q X w w F- fn r z 0 CD r w U H Q 2 z 0 H Z Q C7 0 fn Q w Q U O O N O In In Ia Q A65502.00 - CASE FARMS MORGANTON HATCHERY - IRRIGATION SYSTEM EXPANSION E Q N 0 N 0 Q tL w rn U 0 N O L0 Ln a 0 N T 4 J N NOTES: 1. CONCRETE SHALL BE 3,000 PSI MINIMUM. \77 2. CONCRETE FOR THRUST BLOCKING SHALL BE KEPT C14\\/\\/ TRENCH EDGE OF FAIRLY DRY, THUS MAKING THE CONCRETE WEDGE \\//\\// SEE DETAIL K// CROSSCUT SHAPE MORE EASILY FORMED WITH THE WIDEST PART (BLOCKING AREA) AGAINST UNDISTURBED SOIL. I//\// / THRUST BLOCK AREA (SQ. FT.) 3. NO CONCRETE SHALL COVER ANY BOLTS OR 00 00 THRUST GLANDS. 11) 1 PSI CONCRETE _I I+ ° L/j THRUST BLOCKING 4. ALL FITTING AND ACCESSORIES TO BE WRAPPED WITH 10 MIL POLYETHYLENE PRIOR TO POURING 1'_6" UNDISTURBED BLOCKING. FITTING MIN. SOIL MATERIAL 5. VOLUME OF THRUST BLOCKING SHALL BE AS SHOWN ON THE THRUST BLOCKING SCHEDULE. TYPICAL SECTION 6" 6 MIN. MIN. PIPE 90' BEND 45' BEND 22 1/2' BEND 11 1/4' BEND TEE PLUG SIZE A B A B A B A B A B C D 4" 8" 12" 8" 8" 6" 6" 6„ 6" 8" 9" 101, 16" 6" 10" 12" 8" 10" 8" 8" 8" 8" 10" 10" 12" 18" 8" 15" 13" 101, 10" 8" 8" 8" 8" 10" 12" 12" 24„ 10" 16" 14" 10" 12" 6" 10" 6" 10" 11" 14" 14" 25„ 12" 20" 16" 12" 14" 8" 12" 8" 12" 14" 16" 16" 301, 14" 22" 18" 14" 16" loll 14" 10" 14" 1611 18" 18" 34" 16" 26" 20" 16" 18" 12" 16" 12" 16" 18" 20" 20" 36" 20" 36" 26" 24" 181, 18" 13" 12" 9" 19" 18" 24" 48" 24" 48" 33" 30" 21" 181, 18" 15" 11" 21" 21" 28" 56" �)BED SOIL (TYP.) — PLAN BENDS A A x*j 18" MIN. — 10" 0 & LESS 24" MIN. — 12" 0 & GREATER SECTION X-X BENDS & TEES 1 THRUST BLOCK DETAILS D-103 NTS 8 TO 10 3'-9 2 —2 12 3 —9 PIPE 0 + 2 14 —16 4 —2 PIPE 0 + 2 18 4 —4 PIPE 0 + 2 20 & 21 —4-'---8"' PIPE 0 + 2 24 4 —11 PIPE 0 + 2 27 5 —9 PIPE 0 + 2 30 6 —7 PIPE 0 + 2 36 7 —4 PIPE 0 + 2 4-2 8 —2 PIPE 0 + 2 48 8 —9 PIPE 0 + 2 54 9— 4 PIPE 0 + 2 60 91-101,PIPE 0 + 2 72' 11 —0' PIPE 0 + 2' 78" 11'-8" PIPE 0 + 2' 84" 12'-0" PIPE 0 + 2' 90" 12'-6" PIPE 0 + 2' 96" 13'-0" PIPE 0 + 2' ULr I OF CUT (5) MAXIMUM HAVLMLN I REPLACEMENT WIDTH W = TRENCH WIDTH AT MIDPOINT OF I E. TRENCH SIDE SLOPES SHALL BE IN ACCORDANCE WITH OSHA REQUIREMENTS. BEGIN SIDE SLOPE, IF USED, APPROX. 18" ABOVE TOP OF PIPE. (TYP. ALL BEDDING TYPES) 0 TO 6 S = W +4 > 6' TO 8' S = W +8' > 8' TO 10' S = W +12' S) = W +16' 4 D-103 TRENCH EXCAVATION LIMITS NTS PLAN TEES i PLAN & ELEV. PLUGS 5 D-103 THRUST BLOCK AREA = 1 SF FOR UP TO 3" 0 F.M. 2500 PSI CONCRETE THRUST BLOCKING — UNDISTURBED SOIL MATERIAL THRUST BLOCK AREA = 1 SF FOR UP TO 3" 0 F.M. 2500 PSI CONCRETE THRUST BLOCKING UNDISTURBED SOIL MATERIAL 3" PVC FORCE MAIN a \ TRENCH SEE DETAIL 45` BEND k TRENCH SEE DETAIL 90` BEND 2 THRUST BLOCKING D-103 NTS 12" MIN. OR LARGER TO BE U IN BACKFILL ALL'� �Kkil LL SI�-�i4L�I SUITABLE NATIVE MATERIAL RING EXCAVATION, US[ i7 STONE FOR 6" MIN. M r m FORCE MAIN PIPE LAYING TRENCH NTS MARKING STAKE: 3.8" WIDE x 66" HIGH WITH POINTED END SETON OR EQUAL www.seton.com 3 D-103 10 PVC BALL VALVE 1 SIZE TO SIZE OF PIPE) FAIN STONE SUMP P ENOUGH TO _.- H WARMER SUBZONE) IRRIGATION ZONE VALVE STANDARD NTS 12" MIN. s DIVERSION BERM D-103 NTS TED NOTES 1. SEE C-101 FOR ALL GENERAL NOTES REVISIONS NO. DATE DESCRIPTION PROJECT MANAGER: PROJECT ENGINEER: GSM JPH DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 MacCONNELL & Associates, P. C. 1101 NOWELL RD, SUITE 118 RALEIGH, NORTH CAROLINA 27607 P.O. BOX 129 LICENSE MORRISVILLE, NORTH CAROLINA 27560 No. C-1039 TEL: (919) 467-1239 FAX: (919) 319-6510 CASE FARMS MORGANTON HATCHERY IRRIGATION SYSTEMS EXPANSION BURKE COUNTY, NC GENERAL DETAILS 3of5 PROJECT NUMBER DRAWING NUMBER A65502.00 D-103 rn 0 0 N 0 H c� r o U z O U) z a a_ X w w U) r z 0 CD r w U H Q 2 z O H Z Q C7 O (n w w U O O N O In In Ia A65502.00 - CASE FARMS MORGANTON HATCHERY - IRRIGATION SYSTEM EXPANSION E a rn N 0 N EXISTING HATCHERY GRAVITY FLOW FROM BUILDING GRAVITY FLOW (INDUSTRIAL PROCESS EFFLUENT) 1 PROCESS SCHEMATIC D-104 J NTS w o (FILL GULLY WITH SOIL N APPROVED BY SOIL SCIENTIST. LIGHTLY COMPACT, MOUND UP 6" ABOVE BANK TO ACCOUNT FOR SETTLEMENT. SEED AND STRAW w 0 J AERATOR CI C!`TDIPAI AERATOR(S) \AERATED TREATMENT/ BANK OF GULLY EDGE OF SPRAY IRRIGATION — — — — — — — — — — — — — — CHECK DAM IRRIGATION PUMP PUMP HOUSI ____________TOP ELEVATION OF FILL #57 WASHED STONE EXISTING SLOPE NON -WOVEN �VARIE SEPTIC FIELD GEOTEXTILE DETAIL FOR FILLING GULLIES IN IRRIGATION FIELD ofN A65502.00 - CASE FARMS MORGANTON HATCHERY - IRRIGATION SYSTEM EXPANSION SIDE VIEW FORCEMAIN TO IRRIGATION FIELDS LASS 1 RIP -RAP r-6"ABOVE BANK MAX. I ,MAX. SPRINKLER 2 D-104 A D-104 0C K: -H 8.67' EXISTING PUMP HOUSE LAYOUT NTS EXISTING PUMP HOUSE SECTION NTS 6" N.R.S. GATE VALVE NOTES 1. SEE C-101 FOR ALL GENERAL NOTES I REVISIONS NO. DATE I DESCRIPTION PROJECT MANAGER: PROJECT ENGINEER: GSM JPH DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 ,,',,illflfi 7j1► 1� 0L I� �0 4 17069 ►Ps+►A�'S+i r rr I + `/%Wy MacCONNELL & Associates, P. C. 1101 NOWELL RD, SUITE 118 RALEIGH, NORTH CAROLINA 27607 P.O. BOX 129 LICENSE MORRISVILLE, NORTH CAROLINA 27560 No. C-1039 TEL: (919) 467-1239 FAX: (919) 319-6510 CASE FARMS MORGANTON HATCHERY IRRIGATION SYSTEMS EXPANSION BURKE COUNTY, NC GENERAL DETAILS 4of5 PROJECT NUMBER A65502.00 DRAWING NUMBER D-104 0 0 N 0 c� of a_ 0 U z O (n z Q d X w w U) r z 0 CD r w U H Q 2 z O H Z Q C7 0 (n Q _ w Q U O O N O L0 L0 Q Q rn 1p N 0 N 0 03 0 1 D-105 A D-105 8.67' PROPOSED PUMP HOUSE LAYOUT NTS 4" C.I. STRAINER FROM PUMP OUTLET. SEE SECTION B, D-104 r 4" FLOW METER ELECTRICAL SPECIFICATIONS 1. THE CONTROL PANEL SHALL BE NEMA 4X, UL RATED ENCLOSURE. 2. ALL CABLE SHALL BE TYPE THW, THWN, THHW, OR XHHW COPPER UNLESS OTHERWISE NOTED. 3. ALL CONDUITS SHALL BE SCHEDULE 40 PVC UNLESS OTHERWISE NOTED. 4. INSTALLATION SHALL BE PER NEC, NC BUILDING CODE, MANUFACTURER'S REQUIREMENTS, AND ANY APPLICABLE CODES, STANDARDS, AND LAWS. 5. THE CONTRACTOR SHALL SUPPLY ALL JUNCTION BOXES AS REQUIRED FOR PROPER INSTALLATION OF ELECTRICAL COMPONENTS. 6. THE PANEL SHALL BE MOUNTED BY AN ELECTRICIAN WITHIN THE EXISTING PUMP BUILDING 48" — 60" OFF OF THE PUMP BUILDING FLOOR. 7. THE ELECTRICIAN SHALL MAKE THE INTERNAL CONTROL PANEL CONNECTIONS OF THE PUMP AND CONTROL CORDS. CONTROL PANELS WILL CONTAIN A WIRING SCHEMATIC IDENTIFYING ALL TERMINAL CONNECTIONS. THE SYSTEM INSTALLER WILL BUNDLE AND 6" N.R.S. MARK EACH CORD WITH THE APPROPRIATE IDENTIFICATION AND SECURE IN THE PUMP BUILDING. GATE VALVE 8. ALL HARDWIRE, ANCHOR BOLTS, AND SUPPORTS SHALL BE 304 STAINLESS STEEL UNLESS OTHERWISE NOTED. 9. ALUMINUM SURFACES SHALL BE COATED WITH BITUMINOUS MASTIC WIRE IN CONTACT WITH CONCRETE. EXTEND EXISTING 4" EXTEND EXISTING 4" PIPE AS NEEDED TO PIPE TO ALLOW FOR ALLOW FOR NEW TEES - NEW TEES AND VALVES AND VALVES 4" GATE VALVES 6"X4" CON �` 6"X4" CON REDUCER REDUCER 4" X 3" CON. REDUCER r_1 PUMPS r_1 r�; r ; 6" N.R.S. 6" N.R.S. GATE VALVE GATE VALVE PUMP SKID PUMP SKID NOTE: ALL PIPING 6" CONCRETE PAD 6" CONCRETE PAD@7 SHALL BE D.I.P. UNLESS OTHERWISE NOTED. CONCRETE FLOOR t 4' PROPOSED PUMP HOUSE SECTION (INFLOW TO PUMP NTS 10. THE CONTRACTOR SHALL DETERMINE THE BEST ROUTING FOR ALL CIRCUITS. 11. ALL ELECTRICAL CABLE SHALL BE PLACED INSIDE CONDUITS OF PROPER SIZE. SEE ELECTRICAL SPECIFICATIONS FOR ADDITIONAL INFORMATION. 12. ALL OPEN CONDUIT ENDS SHALL HAVE REMOVABLE CLAY TYPE DUCT SEAL EMBEDDED TO PREVENT GASES AND MOISTURE FROM ENTERING THE CONTROL PANEL. DO NOT USE PERMANENT SILICONE OR EXPANDABLE FOAM PRODUCTS. 13. THE DUPLEX TIME DOSE CONTROL PANEL REQUIRES DEDICATED CIRCUITS OF 25.4 AMPS, 460 VOLTS, THREE (3)—PHASE, 60 HERTZ FOR EACH PUMP. 14. THE CONTROL PANEL SHALL HAVE THE FOLLOWING FEATURES: HAND/OFF/AUTO SWITCHES FOR BOTH PUMPS, AN ELAPSED TIME METER, AN ADJUSTABLE TIMER, AND START/STOP/LOCKOUT/FRONT LIGHT. 15. THE CONTROL PANEL SHALL OPERATE AS FOLLOWS: OPERATE MANUALLY WITH ON/OFF SWITCHES, IN AUTOMATIC MODE, THE OPERATOR SHALL OPERATE MANUALLY, AN ADJUSTABLE TIMER SHALL BE FOR EACH PUMP ON THE PANEL, WHEN START IS INITIATED, PUMPS SHALL RUN FOR AN ADJUSTED RUN TIME THEN SHUT OFF, AND A DEDICATED TIMER FOR EACH PUMP. 16. THE CONTROL PANEL SHALL HAVE A DIGITAL FACE FOR OPERATIONS. 17. THE CONTROL PANEL SHALL INCLUDE HAND/OFF/AUTO/TIMER SWITCHES FOR EACH PUMP. 18. PUMP OPERATIONS FOR ZONES 1 & 2 COMBINED SHALL OPERATE AT 119 GALLONS PER MINUTE AT 281 FEET OF TDH FOR 24 MINUTES. ZONES 3 & 4 COMBINED SHALL OPERATE AT 87 GALLONS PER MINUTE AT 267 FEET TDH FOR 23 MINUTES. ZONES 5 & 6 COMBINED SHALL OPERATE AT 106 GALLONS PER MINUTE AT 251 FEET TDH FOR 29 ;/4 MINUTES. ILem ICI►11:LT"10]:�yC/_1■m0:Zely/l1lNI0IIM:�y/_1:i1a 0go] :iISOImII Wi%1ilk IImWN60y11►1e=allk1=NA[1lto] 103 8 20. BRANCH CIRCUITS FROM THE MOTOR CONTROLLERS TO MOTORS SHALL BE PER MANUFACTURERS AND NEC REQUIREMENTS. 21. ALARMS SHALL BE AUDIBLE AND VISUAL. 22. PROVIDE DISCONNECTS PER NCBC. 23. PROVIDE MANUAL TRANSFER SWITCH AND PLUG FOR PORTABLE EMERGENCY GENERATOR. PROVIDE DISCONNECT PER NCBC AND N EC. 24. LABEL ALL PANELS, DISCONNECTS, AND JUNCTION BOXES WITH SOURCE OF FEEDS. 25. BREAKERS SHALL BE SIZED PER NEC. MINIMUM BREAKER/LUG PANEL SIZE SHALL BE TWO TIMES CALCULATED AMPS. PANEL SHALL BE THREE (3)-PHASE, 460 VOLTS, AND 60 HERTZ. B D-105 f6.4' PROPOSED PUMP HOUSE SECTION (OUTFLOW FROM PUMP NTS NOTES 1. SEE C-101 FOR ALL GENERAL NOTES REVISIONS NO. DATE I DESCRIPTION PROJECT MANAGER: PROJECT ENGINEER: GSM JPH DRAWN BY: CHECKED BY: JDH GSM DATE: AUGUST 5, 2019 aC I� F +•�'� J• S M P" MacCONNELL & Associates, P. C. END EXISTING 4" 1101 NOWELL RD, SUITE 118 TO ALLOW FOR RALEIGH, NORTH CAROLINA 27607 J TEES AND VALVES P.O. BOX 129 LICENSE MORRISVILLE, NORTH CAROLINA 27560 No. C-1039 TEL: (919) 467-1239 FAX: (919) 319-6510 11 CON CASE FARMS JCER MORGANTON HATCHERY . R. S. IRRIGATION SYSTEMS VALVE IEXPANSION BURKE COUNTY, NC GENERAL DETAILS 5of5 PROJECT NUMBER I DRAWING NUMBER A65502.00 D-105 m 0 0 N 0 ry fL 0 0 z 0 (N z CL X w w V) } z 0 c� i Ld w F- ¢ z 0 z c� Of 0 to w w V) ¢ 0 0 0 N 0 ¢ A65502.00 — CASE FARMS MORGANTON HATCHERY — IRRIGATION SYSTEM EXPANSION Case Farms Morganton Hatchery Irrigation System Expansion Burke County, North Carolina Irrigation System Application Package for Case Farms Project No.: A65502.00 Submittal Date: August 5, 2019 Prepared By: MacConnell & Associates, P.C. 1101 Nowell Road, Suite 118 P.O. Box 129 Raleigh, NC 27607 Morrisville, NC 27560 Phone: (919) 467-1239 Fax: (919) 319-6510 Table of Contents • Application Documents + Soils Evaluation • Project Specifications • Design Calculations • Equipment Operation and Maintenance Procedures Case Farms Morganton Hatchery Irrigation System Expansion Application Documents MacConnell & Associates, P.C. 1101 Nowell, Road, Suite 118 Raleigh, North Carolina 27607 P.O. Sox 129 Morrisville, North Carolina 27560 Phone: (919) 467-1239 Fax: (919) 319-6510 State of North Carolina Department of Environmental Quality D%-ilR Division of Water Resources 15A NCAC 02T .0500 — WASTEWATER IRRIGATION SYSTEMS Division of Water Resources INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Plans, specifications and supporting documents shall be prepared in accordance with 15A NCAC 02H .0400 (if necessary), 15A NCAC 02L .0100, 15A NCAC 02T .0100, 15A NCAC 02T .0700, Division Policies and good engineering practices. Failure to submit all required items will necessitate additional processing and review time. For more information, visit the Water Quality Permitting Section's Non Discharge Permitting Unit wehsite General — When submitting an application to the Water Quality Permitting Section's Non -Discharge Permitting Unit, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. Unless otherwise noted. the Applicant shall submit one original and two copies of the application and supporting documentation. A. Cover Letter (All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. B. Application Fee (All New and Major Modification Application Packages): ® Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ). The appropriate fee amount for new and major modification applications may be found at: Standard Review Project Fees. C. Wastewater Irrigation Systems (FORM: WWIS 06-16) Application (All Application Packages): ® Submit the completed and appropriately executed Wastewater Irrigation Systems (FORM: WWIS 06-16) application. Any unauthorized content changes to this form shall result in the application package being returned. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® If the Applicant Type in Item 1.2. is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. ❑ I£ the Applicant Type in Item I.2. is a partnership or d/b/a, enclose a copy of the certificate filed with the Register of Deeds in the county of business. ® The facility name in Item II.1. shall be consistent with the facility name on the plans, specifications, agreements, etc. ® The Professional Engineer's Certification on Page 12 of the application shall be signed, sealed and dated by a North Carolina Iicensed Professional Engineer. ® The Applicant's Certification on Page 12 of the application shall be signed in accordance with 15A NCAC 02T .0106 . Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ If this project is for a renewal without modification, use the Non -Discharge System Renewal (FORM: NDSR) application. D. Property Ownership Documentation (All Application Packages): Per 15A NCAC 02T .0504(fl, the Applicant shall demonstrate they are the owner of all property containing the wastewater treatment, storage and irrigation facilities: ® Legal documentation of ownership (i.e., GIS, deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or ❑ Written notarized lease agreement that specifically indicates the intended use of the property and has been signed by both parties, as well as a plat or survey map. Lease agreements shall adhere to the requirements of I SA NCAC 02L .0107. ❑ Provide all agreements, easements, setback waivers, etc. that have a direct impact on the wastewater treatment, conveyance, storage and irrigation facilities. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 1 of 6 E. Soil Evaluation (All Application Packages that include new irrigation sites): ® Per 15A NCAC 02T .0504(b) and the Soil Scientist Evaluation Policy, submit a detailed soil evaluation that has been signed, sealed and dated by a North Carolina Licensed Soil Scientist and includes at a minimum: ® The report shall identify all the sites/fields with project name, location, and include a statement that the sites/fields were recommended for the proposed land application activity. ® Field delineated detailed soils map meeting all of the requirements of the Soil Scientist Evaluation Policy. ® Soil profile descriptions meeting all of the requirements of the Soil Scientist Evaluation Policy. ® Provide all soil boring logs performed at the site. ® Standard soil fertility analysis conducted no more than one year prior to permit application for each map unit in the soil map legend for the following parameters: ® Acidity ® Exchangeable sodium percentage (by calculation) ® Phosphorus ® Base saturation (by calculation) ® Magnesium ® Potassium ® Calcium ® Manganese ® Sodium ® Cation exchange capacity ® Percent humic matter ® Zinc ® Copper ® pH Saturated hydraulic conductivity (KsAT) data that shall include at a minimum: ® A minimum of three KsAT tests shall be conducted in the most restrictive horizon for each soil series in the soil map. ® All KsAT tests shall be conducted in areas representative of the site. ® All KsAT tests shall be run until steady-state equilibrium has been achieved. ® All collected KsAT data shall be submitted, including copies of field worksheets showing all collected readings. ® Submit a soil profile description for each KsAT data point that shall extend at least one foot below the tested horizon. Soil evaluation recommendations shall include at a minimum: ® A brief summary of each map unit and its composition and identification of minor contrasting soils. ® Maximum irrigation precipitation rate (in/hr) for each soil/map unit within the proposed irrigation areas. ® Seasonal irrigation restrictions, if appropriate. ® Identification of areas not suitable for wastewater irrigation. ® Recommended geometric mean KsAT rate to be used in the water balance for each soil/map unit based upon in -situ measurement of the saturated hydraulic conductivity from the most restrictive horizon. ® Recommended drainage coefficient to be used in the water balance based upon comprehensive site evaluation, review of collected onsite data, minor amounts of contrasting soils and the nature of the wastewater to be applied. ® Recommended annual hydraulic loading rate (in/yr) for each soillmap unit within the proposed irrigation areas based upon in -situ KsAT measurements form the most restrictive soil horizon. NOTE — If the soil evaluation was performed more than one year prior to the submittal of this application package, a statement shall be included indicating that the site has not changed since the original investigation. F Agronomist Evaluation (All Application Packages that include new irrigation sites or new crops for existing irrigation sites): ® Per 15A NCAC 02T .0504(i), submit an agronomist evaluation that has been signed, sealed and dated by a qualified professional and includes at a minimum: ® Proposed nutrient uptake values for each cover crop based upon each field's dominant soil series and percent slope. ® Plant available nitrogen calculations for each cover crop using the designed effluent concentrations in Application Item V.1. and proposed mineralization and volatilization rates. ® Historical site consideration, soil binding and plant uptake of phosphorus. ® Seasonal irrigation restrictions, if appropriate. ® A clear and reproducible map showing all areas investigated and their relation to proposed fields and crops. ® Maintenance and management plan for all specified crops. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 2 of 6 G. Hydoogeologic Report (All Application Packages treating industrial waste or having a design flow over 25,000 GPD): ❑ Per 15A NCAC 02T .0504(e), the Hydrogeologic Investigation and Reporting Policy, the Groundwater Modeling Policy and the Performance and Analysis of Aquifer Slug Tests and Pmping Tests Policy, submit a detailed hydrogeologic description that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ A hydrogeologic description to a depth of 20 feet below land surface or bedrock, whichever is less. A greater depth of investigation is required if the respective depth is used in predictive calculations. ❑ Representative borings within the irrigation areas and all proposed earthen impoundments. ❑ A description of the regional and local geology and hydrogeology. ❑ A description, based on field observations of the site, of the site topographic setting, streams, springs and other groundwater discharge features, drainage features, existing and abandoned wells, rock outcrops, and other features that may affect the movement of the contaminant plume and treated wastewater. ❑ Changes in lithology underlying the site. ❑ Depth to bedrock and occurrence of any rock outcrops. ❑ The hydraulic conductivity and transmissivity of the affected aquifer(s). ❑ Depth to the seasonal high water table (SHWT). ❑ A discussion of the relationship between the affected aquifers of the site to local and regional geologic and hydrogeologic features. ❑ A discussion of the groundwater flow regime of the site prior to operation of the proposed facility and post operation of the proposed facility focusing on the relationship of the system to groundwater receptors, groundwater discharge features, and groundwater flow media. ❑ If the SHWT is within six feet of the surface, a mounding analysis to predict the level of the SHWT after wastewater application. H. Water Balance (All Application Packages that include new or modified irrigation sites, changes in flow or changes in storage): ® Per 15A NCAC 02T .0504fk) and the Water Balance Calculation Policy, submit a water balance that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ At least a two-year iteration of data computation that considers precipitation into and evaporation from all open atmosphere storage impoundments, and uses a variable number of days per month. ® Precipitation based on the 80' percentile and a minimum of 30 years of observed data. ® Potential Evapotranspiration (PET) using the Thornthwaite method, or another approved methodology, using a minimum of 30 years of observed temperature data. ® Soil drainage based on the geometric mean of the in -situ KsnT tests in the most restrictive horizon and a drainage coefficient ranging from 4 to 10% (unless otherwise technically documented). ➢ Other factors that may restrict the hydraulic loading rate when determining a water balance include: ® Depth to the SHWT and groundwater lateral movement that may result in groundwater mounding. ® Nutrient limitations and seasonal application times to ensure wastewater irrigation does not exceed agronomic rates. ® Crop management activities resulting in cessation of irrigation for crop removal. NOTE — Wastewater Irrigation Systems serving residential facilities shall have a minimum of 14 days of wet weather storage. I. Engineering Plans (All Application Packages): ® Per 15A NCAC 02T .0504(c)(1). submit standard size and 11 x 17-inch plan sets that have been signed, sealed and dated by a _North Carolina licensed Professional Engineer, and shall include at a minimum: ® Table of contents with each sheet numbered. ® A general location map with at least two geographic references and a vicinity map. ® A process and instrumentation diagram showing all flow, recycle/return, aeration, chemical, electrical and wasting paths. ® Plan and profile views of all treatment and storage units, including their piping, valves, and equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), as well as their dimensions and elevations. ® Details of all piping, valves, pumps, blowers, mixers, diffusers, recording devices, fencing, auxiliary power, etc. ® A hydraulic profile from the treatment plant headworks to the highest irrigation point. ® The irrigation area with an overlay of the suitable irrigation areas depicted in the Soil Evaluation. ® Each nozzle/emitter and their wetted area influence, and each irrigation zone labeled as it will be operated. ® Locations within the irrigation system of air releases, drains, control valves, highest irrigation nozzle/emitter, etc. ❑ For automated irrigation systems, provide the location and details of the precipitation/soil moisture sensor. ® Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 3 of 6 Specifications (All Application Packages): ® Per 15A NCAC 02T .0504(c)(2), submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ® Table of contents with each section/page numbered. ® Detailed specifications for each treatment/storage/irrigation unit, as well as all piping, valves, equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), nozzles/emitters, precipitation/soil moisture sensor (if applicable), audible/visual high water alarms, liner material, etc. ® Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilling, compacting, fencing, seeding, etc.) ® Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.) ® Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ® Means for ensuring quality and integrity of the finished product, including leakage, pressure and liner testing. ® Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. K. Engineering Calculations (All Application Packages): ® Per 15A NCAC 02T .0504(c)(3), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ❑ Hydraulic and pollutant loading calculations for each treatment unit demonstrating how the designed effluent concentrations in Application Item V.1, were determined. ® Sizing criteria for each treatment unit and associated equipment (i.e., blowers, mixers, flow meters, pumps, etc.). ❑ Total and effective storage calculations for each storage unit. ® Friction/total dynamic head calculations and system curve analysis for each pump used. ® Manufacturer's information for all treatment units, pumps, blowers, mixers, diffusers, flow meters, irrigation system, etc. ❑ Flotation calculations for all treatment and storage units constructed partially or entirely below grade. ® A demonstration that the designed maximum precipitation and annual loading rates do not exceed the recommended rates. ❑ A demonstration that the specified auxiliary power source is capable of powering all essential treatment units. L. Site Map (All Application Packages): ® Per 15A NCAC 02T .0504(d). submit standard size and 11 x 17-inch site maps that have been signed, sealed and dated by a North Carolina licensed Professional Engineer and/or Professional Land Surveyor, and shall include at a minimum: ® A scaled map of the site with topographic contour intervals not exceeding 10 feet or 25 percent of total site relief and showing all facility -related structures and fences within the wastewater treatment, storage and irrigation areas. ® Soil mapping units shown on all irrigation sites. ® The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 500 feet of all wastewater treatment, storage and irrigation sites. ® Delineation of the compliance and review boundaries per 15A NCAC 02L .0107 and .0108, and 15A NCAC 02T .0506(c) if applicable. ® Setbacks as required by 15A NCAC 02T .0506. ® Site property boundaries within 500 feet of all wastewater treatment, storage and irrigation sites. ® All habitable residences or places of public assembly within 500 feet of all treatment, storage and irrigation sites. NOTE — For clarity, multiple site maps of the facility with cut sheet annotations may be submitted. M. Power Reliability Plan (All Application Packages): ® Per 15A NCAC 02T .0505(1), submit documentation of power reliability that shall consist of at a minimum: ❑ An automatically activated standby power supply onsite that is capable of powering all essential treatment units under design conditions, OR ➢ Approval from the Director that the facility: ❑ Serves a private water distribution system that has automatic shut-off during power failures and has no elevated water storage tanks, ❑ Has sufficient storage capacity that no potential for overflow exists, and ❑ Can tolerate septic wastewater due to prolonged detention. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 4 of 6 N. Operation and Maintenance Plan (All Application Packages): ® Per 15A NCAC 02T .0507, submit an operation and maintenance (O&M) plan encompassing all wastewater treatment, storage and irrigation systems that shall include at a minimum a description of: ® Operation of the wastewater treatment, storage and irrigation systems in sufficient detail to show what operations are necessary for the system to function and by whom the functions are to be conducted. ® Anticipated maintenance of the wastewater treatment, storage and irrigation systems. ® Safety measures, including restriction of access to the site and equipment. ® Spill prevention provisions such as response to upsets and bypasses, including how to control, contain and remediate. ® Contact information for plant personnel, emergency responders and regulatory agencies. NOTE — A final O&M Plan shall be submitted with the partial and/or final Engineering Certification required under 15A NCAC 02T .0116, however, a preliminary O&M Plan shall be submitted with each application package. O. Residuals Management Plan (All Application Packages with new, expanding or replacement wastewater treatment systems): ❑ Per 15A NCAC 02T .05046) and .0508, submit a Residuals Management Plan that shall include at a minimum: ❑ A detailed explanation of how generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil/grease removal and collection are a designed unit process, submit an oil/grease disposal plan detailing how the oil/grease will be collected, handled, processed, stored and disposed. NOTE — Per 15A NCAC 02T .0505(o), a minimum of 30 days of residual storage skull be provided. NOTE —Per 15A NCAC 02T .0504(i). a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program is not required at the time of this application, however, it shall be provided prior to operation of any permitted facilities herein. NOTE — If an on -site restaurant or other business with food preparation is contributing wastewater to this system, an oil/grease disposal plan shall be submitted. P. Additional Documentation: ➢ Certificate of Public Convenience and Necessity (All Application Packages for Privately -Owned Public Utilities): ❑ Per 15A NCAC 02T .0I 15(a)(1) and .0504 , provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the wastewater treatment and irrigation system, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. ➢ Existing Permit (All Modification Packages): ® Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., compliance schedules, permit description, monitoring, permit conditions, etc.). ➢ Final Environmental Document (All Application Packages using public monies or lands subject to the North Carolina Environmental Policy Act under 15A NCAC 01C.0100 to .0400): ❑ Per 15A NCAC 02T .0105(c)(4), submit one copy of the environmental assessment and three copies of the final environmental document (i.e., Finding of No Significant Impact or Record of Decision). ❑ Include information on any mitigating factors from the Environmental Assessment that impact the design and/or construction of the wastewater treatment and irrigation system. ➢ Floodway Regulation Compliance (All Application Packages where any portion of the wastewater treatment, storage and irrigation system is located within the 100-year floodplain): ❑ Per 15A NCAC 02T .0105(c)(8), provide written documentation from all local governing entities that the facility is in compliance with all local ordinances regarding construction or operation of wastewater treatment and/or disposal facilities within the floodplain. INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 5 of 6 P. Additional Documentation (continued): ➢ Operational Agreements (All Application Packages for Home/Property Owners' Associations and Developers of lots to be sold): ➢ Home/Prwerty Owners' Associations ❑ Per 15A NCAC 02T .0115(c), submit the properly executed Operational Agreement (FORM: HOA). ❑ Per 15A NCAC 02T .0115(c), submit the proposed or approved Articles of Incorporation, Declarations and By-laws. ➢ Developers of lots to be sold ❑ Per 15A NCAC 02T .0115(b), submit the properly executed Operational Agreement (FORM:, DEV). ➢ Threatened or Endangered Aquatic Species Documentation (All Application Packages): ® Per 15A NCAC 02T .0105(c)(10), submit documentation from the Department's Natural Heritage Program demonstrating the presence or absence of threatened or endangered aquatic species within the boundary of the wastewater treatment, storage and irrigation facilities. ❑ If the facility directly impacts such species, this documentation shall provide information on the need for permit conditions pursuant to 15A NCAC 02B A 110. Wastewater Chemical Analysis (All Application Packages treating Industrial Waste): ® Per 15A NCAC 02T .050401), provide a complete Division certified laboratory chemical analysis of the effluent to be irrigated for the following parameters (For new facilities, an analysis from a similar facility's effluent is acceptable): ® Ammonia Nitrogen (NH3-N) ® Nitrate Nitrogen (NO3-N) ® Total Organic Carbon ® Calcium ® pH ® Total Phosphorus ® Chemical Oxygen Demand (COD) ® Phenol ® Total Trihalomethanes ® Chloride ® Sodium ® Total Volatile Organic Compounds ® Fecal Coliform ® Sodium Adsorption Ratio (SAR) ® Toxicity Test Parameters ® 5-day Biochemical Oxygen Demand (BOD5) ® Total Dissolved Solids ® Magnesium ® Total Kjeldahl Nitrogen (TKN) THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH. NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6464 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: WWIS 06-16 & SUPPORTING DOCUMENTATION Page 6 of 6 State of North Carolina Department of Environmental Quality IDUIRDivision of Water Resources 15A NCAC 02T .0500 — WASTEWATER IRRIGATION SYSTEMS Division of Water Resources FORM: WWIS 06-16 I. APPLICANT INFORMATION: 1. Applicant's name: Case Farms, LLC 2. Applicant type: ❑ Individual ® Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ❑ Federal ❑ State ❑ Municipal ❑ County 3. Signature authority's name: Paul Taylor per 15A NCAC 02T .0106(b} Title: Hatchea Manager 4. Applicant's mailing address: 5067 Foreman Street City: Morganton State: North Carolina Zip: 28655- 5. Applicant's contact information: Phone number: 828 438-6900 Email Address: ekilcrease casefarms.com II. FACILITY INFORMATION: 1. Facility name: Case Farms Morganton Hatchery 2. Facility status: Exit 3. Facility type: Minor (< 10,000 GPD or < 300 disposal acres) 4. Facility's physical address: 5067 Foreman Street City: Morganton State: North Carolina Zip: 28655- County: Burke 5. Wastewater Treatment Facility Coordinates (Decimal Degrees): Latitude: 35.674167' Longitude:-81.771111 ° Datum: Unknown Level of accuracy: Nearest second Method of measurement: Map interpretation by extraction 6. USGS Map Name: NIA III. CONSULTANT INFORMATION: 1. Professional Engineer: Gary S. MacConnell Associates, P.C. License Number: 17069 Firm: MacConnell & Mailing address: P.O. Box 129 City: Morrisville State: North Carolina Zip: 27560- Phone number: 919 467-1239 Email Address: ksmmacassoc(a-)bellsouthnet 2. Soil Scientist: Donald Louis Wells License Number: 1099 Firm: Soil & Environmental Consultants, P.A. Mailing address: 8412 Falls of Neuse Road City: Ralei State: North Carolina Zip: 27615- Phone number: `19) 846-5900 Email Address: dwells(a)sandec.com 3. Geologist: NIA License Number: NIA Firm: NIA Mailing address: N/A City: NIA State: N/A Zip: NIA -N/A Phone number: (NIA} N/A -NIA Email Address: N/A 4. Agronomist: Richard A. Pontello Firm: Soil & Environmental Consultants, P.A. Mailing address, 8412 Falls of Neuse Road City: Raleigh State: North Carolina Zip: 27615- Phone number: (919,) 846-5900 Email Address: rpontelloCacr�,sandec.com FORM: WWIS 06-16 Page 1 of 12 IV. GENERAL REQUIREMENTS — 15A NCAC 02T .0100: L Application type: ❑ New ® Major Modification ❑ Minor Modification If a modification, provide the existing permit number: WQ0033677 and most recent issuance date: September 22, 2016 2. Application fee: $395 - St2rdara Major Facility - Major Mod 3. Does this project utilize public monies or lands? ❑ Yes or ® No If yes, was an Environmental Assessment required under 15A NCAC 01 C? ❑ Yes or ❑ No If yes, which final environmental document is submitted? ❑ Finding of No Significant Impact or ❑ Record of Decision Briefly describe any mitigating factors from the Environmental Assessment that may impact this facility: 4. What is the status of the following permits/certifications applicable to the subject facility? PermitlCertification Date Submitted Date Approved Permit/Certification Number Agency Reviewer Collection System (Q _> 200,000 GPD) NIA N/A Dam Safety NIA NIA Erosion & Sedimentation Control Plan NIA N/A Nationwide 12 / Section 404 N/A N/A Pretreatment NIA NIA Sewer System N/A N/A Stormwater Management Plan N/A NIA Wetlands 40I N/A NIA Other: N/A N/A N/A 5. What is the wastewater type? ❑ Domestic or Industrial (See 15A NCAC 02T .0103(20)) Is there a Pretreatment Program in effect? ® Yes or ❑ No Has a wastewater chemical analysis been submitted? ® Yes or ❑ No 6. Wastewater flow: 8,000 GPD Limited by: ❑ Treatment, ❑ Storage, ❑ Field Hydraulics, ® Field Agronomics or ❑ Groundwater Mounding 7. Explain how the wastewater flow was determined: ❑ 15A NCAC 02T .0114 or ® Representative Data Has a flow reduction been approved under 15A NCAC 02T .0114(fl? ❑ Yes or ® No Establishment Type Chicken Hatchery Daily Design Flow 8 8,000 gal/Facility gal/ gall gal/ gall gal/ No. of Units Flow 1 8,000 GPD GPD GPD GPD GPD GPD Total GPD See 15A NCAC 02T .0114(b), (d), (e)(1) and (e)(2), for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A4). FORM: WWIS 06-16 Page 2 of 12 IV. GENERAL REQUIREMENTS —15A NCAC 02T .0100 (continued): 8. What is the nearest I00-year flood elevation to the facility? 1,091 feet mean sea level. Source: FEMA FIRM Mans Are any treatment, storage or irrigation facilities Iocated within the 100-year flood plain? ❑ Yes or ® No If yes, which facilities are affected and what measures are being taken to protect them against flooding? If yes, has the Applicant submitted written documentation of compliance with _§ 143 Article 21 Part 6? ❑ Yes or ❑ No 9. Has the Applicant provided documentation of the presence or absence of threatened or endangered aquatic species utilizing information provided by the Department's Natural Heritage Program? ® Yes or ❑ No 10. Does the facility have a proposed or existing groundwater monitoring well network? ® Yes or ❑ No If no, provide an explanation as to why a groundwater monitoring well network is not proposed: NIA If yes, complete the following table (NOTE — This table may be expanded for additional wells): Well Name Status Latitude a Longitude ' Gradient Location Monitoring Well #3 Active 35.6660040 -81.7775710 Un Gradient Inside Field Monitoring Well #4 Active 35.6663420 -81.779857" Down Gradient Inside Field Monitoring Well #5 Active 35.666087" -81.7796700 Down Gradient Inside Field N/A Select N/A° - N/A° Select Select NIA Select .NIA° - NIA° Select Select N/A Select .NIA° - N/A° Select Select N/A Select N/A" - N/A° Select Select N/A Select N/A° - N/A° Select Select N/A Select N/A° - MAO Select Select N/A Select N/A° - .NIA° Select Select a Provide the following latitude and longitude coordinate determination information: Datum: UnknownLevel of accuracy: Nearest second Method of measurement: Navigation quality GPS 11. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been submitted? ❑ Yes, ❑No or ®N/A 12. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FORM: DEV) been submitted? El Yes, ❑No or ®N/A 13. If the Applicant is a Home/Property Owners' Association, has an Association Operational Agreement (FORM: HOA) been submitted? ❑ Yes, ❑No or ®N/A 14. Demonstration of historical consideration for permit approval — 15A NCAC 02T .0120: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.6B? ❑ Yes or ® No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement agreement or order? ❑ Yes or ® No e. Has unpaid annual fees in accordance with 15A NCAC 02T .0105(e)(2)? ❑ Yes or ®No FORM: WWIS 06-16 Page 3 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA —15A NCAC 02T .0505: 1. For the following parameters, provide the estimated influent concentrations and designed effluent concentrations as determined in the Engineering Calculations, and utilized in the Agronomic Evaluation and Groundwater Modeling (if applicable): Parameter Estimated Influent Concentration Designed Effluent Concentration (monthly average Ammonia Nitrogen (NH3-N) 18 mg/L <1 mg/L Biochemical Oxygen Demand (BOD5) 291 mg/L 30 mg/L Fecal Coliforms N/A per 100 mL Nitrate Nitrogen (NO3-N) 1 mg/L 1 mg/L Nitrite Nitrogen (NO2-N) I mg/L 1 mg/L Total Kjeldahl Nitrogen <10 mg/L Total Nitrogen 68 mg/L <10 mg/L Total Phosphorus 7 mg/L 2 mg/L Total Suspended Solids (TSS) 287 mg/L 90 mg/L 2. Is flow equalization of at least 25% of the average daily flow provided? ❑ Yes or ® No 3. Does the treatment facility include any bypass or overflow lines? ❑ Yes or ® No If yes, describe what treatment units are bypassed, why this is necessary, and where the bypass discharges: 4. Are multiple pumps provided wherever pumps are used? ® Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0505(k)? 5. Check the appropriate box describing how power reliability will be provided in accordance with 15A NCAC 02T .0505 1 : ® Automatically activated standby power supply onsite capable of powering all essential treatment units; or ❑ Approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks; ➢ Has sufficient storage capacity that no potential for overflow exists; and ➢ Can tolerate septic wastewater due to prolonged detention. 6. If the wastewater treatment system is located within the 100-year flood plain, are there water -tight seals on all treatment units or a minimum of two feet protection from the 100-year flood plain elevation? ❑ Yes, ❑ No or ® NIA 7. In accordance with 15A NCAC 02T .0505(o), how many days of residuals storage are provided? Greater than 1 year. 8. How does the Applicant propose to prohibit public access to the wastewater treatment and storage facilities? All effluent pumps are Iocated in an enclosed pump house. The existing lagoon is fenced. The irrigation water is pathogen free. 9. If an influent pump station is part of the proposed facility (i.e., within the wastewater treatment plant boundary), does the influent pump station meet the design criteria in 15A NCAC 02T .0305 ? ❑ Yes, ❑ No, ❑ N/A — To be permitted separately, or ® N/A — Gravity fed 10. If septic tanks are part of the wastewater treatment facility, do the septic tanks adhere to the standards in 15A NCAC 18A .1900? ❑ Yes, ❑ No or ® NIA FORM: WWIS 06-16 Page 4 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA —15A NCAC 02T .0505 (continued): 11. Provide the requested treatment unit and mechanical equipment information: a. PRELIMINARY / PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): Treatment Unit No. of Units Manufacturer or Material Dimensions (ft) / Spacing! in Volume (gallons) Plan Sheet Reference Specification Reference Select Select Select Select Select b. SECONDARY / TERTIARY TREATMENT (i.e., biological and chemical processes to remove organics and nutrients) Treatment Unit No. of Units Manufacturer or Material(gallons) Dimensions (ft) Volume Plan Sheet Reference Specification Reference Aeration Basin 1 Earthen Approx. 250' x 150' 2,864,074 C-101 Existing Select Select Select Select Select Select Select c. DISINFECTION Treatment Unit No. of Manufacturer or Dimensions (ft) Volume Plan Sheet Specification Units Material allons Reference Reference Select Select ➢ If chlorination is the proposed method of disinfection, specify detention time provided: NIA minutes (NOTE — 30 minutes minimum required), and indicate what treatment unit chlorine contact occurs: NIA ➢ If ultraviolet (UV) light is the proposed method of disinfection, specify the number of banks: NLA, number of lamps per bank: NIA and maximum disinfection capacity: N/A GPM. d. RESIDUAL TREATMENT Treatment Unit No. of Manufacturer or Dimensions (ft) Volume Plan Sheet Specification Units Material (gallons) Reference Reference Select Select FORM: WWIS 06-16 Page 5 of 12 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA — I5A NCAC 02T .0505 (continued): e. PUMPS Location No. of Pum s Purpose Manufacturer / Type Ca cityaPlan Sheet Reference Specification Reference GPM TDH Lagoon 1 Irrigation Crane Pumps & Systems 160 190 D-104 S11909 f. BLOWERS Location No. of lowers Units Served Manufacturer I Type Capacity LCf M Plan Sheet Reference Specification Reference g. MIXERS Location No. of Mixers Units Served Manufacturer / Type Power h) Plan Sheet Reference Specification Reference Aerated Lagoon 3 Aerated Lagoon Existing (Unlmown) 25 C-102 Existing IL RECORDING DEVICES & RELIABILITY Device No. of units Location Manufacturer Maximum Ca aci Plan Sheet Reference Specification Reference Effluent Flow Measuring Device 1 Pump House Master Meter 1,000 gpm D-104 Existing Select Select Select EFFLUENT PUMP / FIELD DOSING TANK (IF APPLICABLE): FORM: WWIS 06-16 Page 6 of 12 Plan Sheet Reference Specification Reference Internal dimensions (L x W x H or (p x H) NIA ft I NIA ft NIA ft NIA N/A Total volume N/A ft' N/A gallons N/A N/A Dosing volume NIA W NIA gallons NIA N/A Audible & visual alarms N/A N/A Equipment to prevent irrigation during rain events NIA NIA FORM: WWIS 06-16 Page 7 of 12 1" EARTHEN IMPOUNDMENT DESIGN CRITERIA —15A NCAC 02T .0505: IF MORE THAN ONE IMPOUNDMENT, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. What is the earthen impoundment type? Aerobic Lagoon 2. Storage Impoundment Coordinates (Decimal Degrees): Latitude: 35.666273° Longitude:-81.780493" Datum: Unknown Level of accuracy: Nearest second Method of measurement: Man interpretation by extraction 3. Do any impoundments include a discharge point (pipe, spillway, etc)? ® Yes or ❑ No 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? ❑ Yes or ® No 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? ft, and was this runoff incorporated into the water balance? ❑ Yes or ❑ No 6. If a liner is present, how will it be protected from wind driven wave action?: Lagoon is not large enough to be affected by wave action. 7. Will the earthen impoundment water be placed directly into or in contact with GA classified groundwater? ❑ Yes or ® No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No 8. What is the depth to bedrock from the earthen impoundment bottom elevation? NIA ft If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than 1 x 10-' cm/s? ❑ Yes, ❑ No or ® NIA ly Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ❑ NIA 9. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? N/A 10. If applicable, provide the specification page references for the liner installation and testing requirements: NIA 11. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No 12. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: El ciay I ® S etic Top of embankment elevation: 1,244.5 ft Lj Other I Lj Unlined Liner hydraulic conductivity: Existing x Lagoon - cm/s Freeboard elevation: 1,242.5 ft Hazard class: Select Toe of slope elevation: 1,230.5 ft Designed freeboard: 2 ft Impoundment bottom elevation: 1,220.5 ft Total volume: 382,872 ft' 2,864,074 gallons Mean seasonal high water table depth: Existing Lagoon ft Effective volume: 311,024 fig 2,326,615 gallons Embankment slope: 2: 1 Effective storage time: 290 days Top of dam water surface area: 37,500 ftz Plan Sheet Reference: C-101 Freeboard elevation water surface area: 37,500 ft Specification Section: Existing Lagoon Bottom of impoundment surface area: 9,375 ft NOTE — The effective volume shall be the volume between the two foot freeboard elevation and the: (1) pump intake pipe elevation; (2) impoundment bottom elevation or (3) mean seasonal high water table, whichever is closest to the two foot freeboard elevation. FORM: WWIS 06-16 Page 8 of 12 VII. IRRIGATION SYSTEM DESIGN CRITERIA —15A NCAC 02T .0505: 1. Provide the minimum depth to the seasonal high water table within the irrigation area: 12-inches NOTE — The vertical separation between the seasonal high water table and the ground surface shall be at least one foot. 2. Are there any artificial drainage or water movement structures (e.g., surface water or groundwater) within 200 feet of the irrigation area? ® Yes or ❑ No If yes, were these structures addressed in the Soil Evaluation and/or Hydrogeologic Report, and are these structures to be maintained or modified? No 3. Soil Evaluation recommended loading rates (NOTE — This table may be expanded for additional soil series): Fields within Recommended Recommended Annual I Seasonal If Seasonal, list Soil Series Soil Series Loading Rate Loading Rate Loading appropriate in/hr (� r months Fairview 1 Field (4 0.30 29.18 Annual NIA Zones Fairview I Field ( 2 Zones) 0.2-0.3 17.92 Annual NIA Select Select Select Select 4. Are the designed loading rates less than or equal to Soil Evaluation recommended loading rates? ® Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0505(n)? 5. How does the Applicant propose to prohibit public access to the irrigation system? The existing lagoon is fenced. The irrigation water is pathogen free. 6. Has the irrigation system been equipped with a flow meter to accurately determine the volume of effluent applied to each field as listed in VII.8.? ® Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0505(t)? 7. Provide the required cover crop information and demonstrate the effluent will be applied at or below agronomic rates: Cover Crop Soil Series % Slope Nitrogen Uptake Rate Phosphorus Uptake lbs/ac• r Rate bs/ac• r Tall Fescue Fairview 3-8% 194 69 Mixed Pine & Hardwood Trees Fairview 14-15% 85 29 a. Specify where the nitrogen and phosphorus uptake rates for each cover crop were obtained: Soil & Environmental Consultants, P.A. Agronomist Report b. Proposed nitrogen mineralization rate: 0_2 c. Proposed nitrogen volatilization rate: 0.65 d. Minimum irrigation area from the Agronomist Evaluation's nitrogen balance: 147,233 f' e. Minimum irrigation area from the Agronomist Evaluation's phosphorus balance: 172,030 ftz f. Minimum irrigation area from the water balance: 335,215 f 2 FORM: WWIS 06-16 Page 9 of 12 FORM: WWIS 06-16 Page 10 of 12 VII. IRRIGATION SYSTEM DESIGN CRITERIA —15A NCAC 02T .0505 (continued): 8. Field Information (NOTE — This table may be expanded for additional fields): Field Area (acres) Dominant Soil Series Designed Loading Rate in/hr Designed Loading Rate (in/ r) a Latitude LongitudesStream Waterbody Index No. b Classification 1 0.991 Fairview 0.23 29.18 35,666670 -81.7797220 N/A N/A 2 1.198 Fairview 0.27 29.18 35.66639° -81.779444- N/A N/A 3 1.168 Fairview 0.24 29.18 35.666110 -81.7791670 NIA N/A 4 0.958 Fairview 0.20 29.18 35.665830 -81.7788890 N/A N/A 5 1.268 Fairview 0.20 17.92 35.666560 -81.7773440 N/A NIA 6 1.056 Fairview 0.20 17.92 35.667590 -81.7784100 N/A N/A 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Total 6.639 a Provide the following latitude and longitude coordinate determination information: Datum: NAD83 Level of accuracy: Nearest second Method of measurement: Map mtemretation by extraction b For assistance determining the waterbody stream index number and its associated classification, instructions may be downloaded at: h ://de .ne. ov/about/divisions/water-resources) tannin classification-standards/classifications FORM: WW1S 06-16 Page 11 of 12 Spray Irrigation Design Elements Drip Irrigation Design Elements Nozzle wetted diameter: 99/90/88 ft Emitter wetted area: NIA fie Nozzle wetted area: 7,698/6,504/6,362 f12 Distance between laterals: N/A ft Nozzle capacity: 5.67/3.78/3.78 GPM Distance between emitters: N/A ft Nozzle manufacturer/model: Senninger / 4023-1 #11 (11/64") / 3023-1 #9 (9/64") / 3123PC #9 (9/64" Emitter capacity: NIA GPH Elevation of highest nozzle: 4 ft Emitter manufacturer/model: N/A / N/A Specification Section: S11872 Elevation of highest emitter: N/A ft Specification Section: N/A VIII. SETBACKS —15A NCAC 02T .0506: 1. Does the project comply with all setbacks found in the river basin rules 15A NCAC 02B .0200 ? ® Yes or ❑ No If no, list non -compliant setbacks: 2. Have any setback waivers been obtained in order to comply with 15A NCAC 02T .506(a) and .0506 ? ❑ Yes or ® No If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No 3. Provide the minimum field observed distances (ft) for each setback parameter to the irrigation system and treatment/storage units (NOTE — Distances greater than 500 feet may be marked N/A): Setback Parameter Irrigation System Treatment / Storage Unit Any. habitable residence or place of assembly under separate ownership or not to be maintained as part of the project site Approx. 400 ft. N/A Any habitable residence or place of assembly owned by the Permittee to be maintained as art of the project site i 200 ft. Any private or public water supply source NIA NIA Surface waters (streams — intermittent and perennial,'perennial waterbodies, and wetlands) Approx. 200 ft. Approx. 258 ft. Groundwater lowering ditches (where the bottom of the ditch intersects the SHWT) N/A Subsurface groundwater lowering drainage systems N/A Surface water diversions (ephemeral streams, waterways, ditches) 25 ft. Any well with exception of monitoring wells NIA Abandoned N/A Abandoned Any property line 150 ft. 229 ft. Top of slope of embankments or cuts of two feet or more in vertical height N/A Any water line from a disposal system Approx. 435 ft. Any swimming pool NIA Public right of way 212 ft. Nitrification field 369 ft. Any building foundation or basement 169 ft. Impounded public water supplies NIA Public shallow groundwater supply (less than 50 feet deep) N/A 4. Does the Applicant intend on complying with 15A NCAC 02T ,0506(c) in order to have reduced irrigation setbacks to property lines? ❑ Yes or ® No FORM: WWIS 06-16 Page 12 of 12 If yes, complete the following table by providing the required concentrations as determined in the Engineering Calculations: Estimated Influent Designed Effluent Designed Effluent Parameter Concentration Concentration Concentration month!y average) daily maximum Ammonia Nitrogen (NH3-N) NIA mg/L NIA mg/L N/A mg/L Biochemical Oxygen Demand NIA mg/L NIA mg/L N/A mg/L (BODs Fecal Coliforms N/A per 100 mL N/A per 100 mL Total Suspended Solids (TSS) N/A mg/L N/A mg/L NIA mg/L Turbidity N/A NTU FORM: WWIS 06-16 Page 13 of 12 IX. COASTAL WASTE TREATMENT DISPOSAL REQUIREMENTS —15A NCAC 02H .0400: L Is this facility located in a Coastal Area as defined per 15A NCAC 02H .0403? ❑ Yes or ® No For assistance determining if the facility is located within the Coastal Area, a reference map may be downloaded at: Coastal Areas Boundary. 2. Is this an Interim Treatment and Disposal Facility per 15A NCAC 02H .0404(a}? ❑ Yes or ® No NOTE -- Interim facilities do not include County and Municipal area -wide collection and treatment systems. IF ANSWERED YES TO ITEMS IX.1. AND IX.2., THEN COMPLETE ITEMS IX.3. THROUGH IX.17. 3. Is equalization of at least 25% of the average daily flow provided? ❑ Yes or ❑ No 4. How will noise and odor be controlled? 5. Is an automatically activated standby power source provided? ❑ Yes or ❑ No 6. Are all essential treatment units provided in duplicate? ❑ Yes or ❑ No NOTE — Per 15A NCAC 02T .0103(16)., essential treatment units are defined as any unit associated with the wastewater treatment process whose loss would likely render the facility incapable of meeting the required performance criteria, including aeration units or other main treatment units, clarification equipment, filters, disinfection equipment, pumps and blowers. 7. Are the disposal units (i.e., irrigation fields) provided in duplicate (e.g., more than one field)? ❑ Yes or ❑ No 8. Is there an impounded public surface water supply within 500 feet of the wetted area? ❑ Yes or ❑ No 9. Is there a public shallow groundwater supply (less than 50 feet deep) within 500 feet of the wetted area? ❑ Yes or ❑ No 10. Is there a private groundwater supply within 100 feet of the wetted area? ❑ Yes or ❑ No 11. Are there any SA classified waters within 100 feet of the wetted area? ❑ Yes or ❑ No 12. Are there any non -SA classified waters within 50 feet of the wetted area? ❑ Yes or ❑ No 13. Are there any surface water diversions (i.e., drainage ditches) within 25 feet of the wetted area? ❑ Yes or ❑ No 14. Per the requirements in 15A NCAC 02H .0404 7 , how much green area is provided? ft2 15. Is the green area clearly delineated on the plans? ❑ Yes or ❑ No 16. Is the s ra-y irrigation wetted area within 200 feet of any adjoining properties? ❑ Yes, ❑ No or ❑ NIA (i.e., drip irrigation) 17. Does the designed annual loading rate exceed 91 inches? ❑ Yes or ❑ No FORM: WWIS 06-16 Page 14 of 12 Professional ofes6ionall Engineer's name from Application Item III.1.) e, lL(ryvi . t ,:44 4 46t k 4 (Facility name from Application Item 1I.1 that this application for has been reviewed by me and is accurate, complete and corWstem with the information supplied in the plans, Vectfications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions, as well a6 all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent nth the proposed design. NOTE — In accordance with General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which! may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: per �1J1110It N CM SEAL P 17069 z .,"fill r-r -1 J4!AFX'jL_attest that this application for igna Authority's name&dffle from Applicaton Item I.3.) (Facility name from plication Item II.1.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Reg'ources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as indomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned afacility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoneH, are compliant with any active compliance schedule, and do not have any overdue annual fees per i SA NCAC 02T.0 1 e . f NOTE — In accordance with General Statutes 143-215.6A and 143-215.61)_ any person who knowingly zn�kes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which nay include a fine not to exceed $10,000)Lkwell as civil ppalties up "25,000 per violation. Signature: Date: FORM: WWIS 06-16 Page 15 of 12 The Chicken of Choice" Date: 07/15/2019 Re: Case Farms Morganton Hatchery Case Farms Morganton Hatchery Irrigation System Expansion MacConnell & Associates Project Number: A65502.00 To Whom it May Concern: This letter is to satisfy the Power Reliability Plan portion for the attached application for regarding the aforementioned project above. The manually activated standby power supply on - site does not connect to the wastewater treatment and disposal equipment. As such, we approve that the facility is serviced by public water supply, that the lagoon has sufficient storage capacity that no potential for overflow exists, and that the site can tolerate septic wastewater due to prolonged detention. If you gave any questions or require additional information, please contact me at (828) 438-6975. Sincerely, Paul Taylor Manager Arll�i"�A LIMITED LIABILITY COMPANY ANNUAL REPORT 10/2017 NAME OF LIMITED LIABILITY COMPANY: CASE FARMS, L.L.C. SECRETARY OF STATE ID NUMBER: 0379132 STATE OF FORMATION: DE REPORT FOR THE CALENDAR YEAR: 2019 SECTION A: REGISTERED AGENT'S INFORMATION 1. NAME OF REGISTERED AGENT: POPOWYCZ, MICHAEL 2. SIGNATURE OF THE NEW REGISTERED AGENT: Filing Office Use Onl, E - Filed Annual Report 0379132 CA201910503696 4/15/2019 10:07 ❑ Changes SIGNATURE CONSTITUTES CONSENT TO THE APPOINTMENT 3. REGISTERED AGENT OFFICE STREET ADDRESS & COUNTY 4. REGISTERED AGENT OFFICE MAILING ADDRESS 385 Pilch Rd Troutman, NC 28166-8782 Iredell Cou SECTION B: PRINCIPAL OFFICE INFORMATION PO Box 729 Troutman, NC 28166-8782 1. DESCRIPTION OF NATURE OF BUSINESS: Poultry marketing and farming 2. PRINCIPAL OFFICE PHONE NUMBER: (704) 528-4501 3. PRINCIPAL OFFICE EMAIL: privacy Redaction 4. PRINCIPAL OFFICE STREET ADDRESS 385 Pilch Rd Troutman, NC 28166-8782 5. PRINCIPAL OFFICE MAILING ADDRESS 385 Pilch Rd Troutman, NC 28166-8782 6. Select one of the following if applicable. (Optional see instructions) ❑ The company is a veteran -owned small business ❑ The company is a service -disabled veteran -owned small business SECTION C: COMPANY OFFICIALS (Enter additional company officials in Section E.) NAME: Kevin L Phillips TITLE: President ADDRESS: PO Box 729 Troutman, NC 28166 NAME: ,Joseph D Long NAME: Michael Popowycz TITLE: Treasurer TITLE: Secretary ADDRESS: PO Box 729 Troutman, NC 28166 ADDRESS: PO Box 729 Troutman, NC 28166 SECTION D: CERTIFICATION OF ANNUAL REPORT. Section D must be completed in its entirety by a person/business entity. Michael POPOWycz 4/15/2019 SIGNATURE DATE Form must be signed by a Company Official listed under Section C of This form. Michael Popowycz Secretary Print or Type Name of Company Official Print or Type Title of Company Official This Annual Report has been filed electronically. MAIL TO: Secretary of State, Business Registration Division, Post Office Box 29525, Raleigh, NC 27626-0525 Property Summary Tax Year: 2019 REID 25353 PIN Location Address 5067 FOREMAN ST Property Description 1770-49-6061 Property Owner CASE FARMS LLC Owner's Mailing Address P O BOX 729 TROUTMAN NC 28166 Administrative Data Transfer Information Property Value Old Map # 89 Deed Date 3/29/2005 Total Appraised Land Value $292,841 Market Area 5085 Deed Book 001448 Total Appraised Building $1,347,624 Value Township SILVERCREEK Deed Page 00444 Total Appraised Misc $8,054 Planning BURKE Revenue Stamps $1,535,000 Improvements Value Jurisdiction Package Sale Date 3/29/2005 Total Cost Value $1,648,519 City Package Sale Price $1,535,000 Total Appraised Value vamed $1,648,519 Fire District BRENDLETOWN FD Land Sale Date By Cost Spec District Land Sale Price Other Exemptions P Land Class INDUSTRIAL Exemption Desc WAREHOUSE Improvement Summary Use Value Deferred History REID 1 Total Buildings 1 Historic Value Deferred History REID 2 Total Units 0 Total Deferred Value Acreage 47.63 Total Living Area 0 Total Taxable Value $1,648,519 Permit Date Permit # Building Summary Card 1 5067 FOREMAN ST Building Details Building Total & Improvement Details Bldg Name Total Adjusted Replacement Cost $1,987,314 New Primary Occupancy Type INDUSTRIAL MFG Primary Occupancy MANUFACTURING Physical Depreciation (% Bad) AVERAGE 32 Primary Class B Depreciated Value $1,347,624 Primary Quality AVERAGE Economic Depreciation (% Bad) 0 Year Built 1987 Functional Depreciation (% Bad) 0 Effective Year 1987 Total Depreciated Value $1,347,624 Physical Depreciation (Rating) AVERAGE Market Area Factor 1 Physical Depreciation (% Bad) 32 Building Value $1,347,624 Economic Depreciation (% Bad) 0 Misc Improvements Value $8,054 Functional Depreciation (% Bad) 0 Total Improvement Value $1,355,678 Gross Leasable Area (SOFT) 54,086 Assessed Land Value $292,841 Remodeled Year 0 Assessed Total Value $1,648,519 Total Stories 1 Section 1 Details Section 2 Details Section 3 Details Occupancy Type INDUSTRIAL MFG Occupancy Type OFFICE Occupancy INDUSTRIAL MFG Type Additional Fixtures 0 Additional Fixtures 0 Additional 0 Air Conditioning CENTRAL AC Air Conditioning CENTRAL AC Fixtures Class B Class B Air CENTRAL AC Depreciation AVERAGE Depreciation AVERAGE Conditioning Depreciation 32% Depreciation 35% Class B Exterior Walls CONCRETE TILT UP Exterior Walls CONCRETE TILT UP Depreciation 32 Floors CONCRETE Floors CONCRETE Depreciation AVERAGE Foundation SLAB Foundation SLAB Exterior Walls CONCRETE TILT UP Half Baths 0 Full Baths 0 Floors CONCRETE Heat CENTRAL Half Baths 3 Foundation SLAB Interior Finish UNFINISHED Heat CENTRAL Full Baths 0 Occupancy MANUFACTURING Interior Finish DRYWALL Half Baths 0 Quality AVERAGE Occupancy OFFICE GENERAL Heat CENTRAL Roof Cover BUILT UP Quality AVERAGE Interior Finish UNFINISHED Roof Structure FIRE PROOF Roof Cover BUILT UP Occupancy WAREHOUSE Roof Type FLAT Roof Structure WOOD FRAME Quality AVERAGE Roof Type FLAT Roof Cover BUILT UP Roof Structure PRE-ENGINEERED STEEL Roof Type FLAT Addition Summary Story Type Code Area Story Type 1 00 UTILITY ROOM 1 00 UTILITY ROOM Building Sketch Photograph Code Area UTIL 275 UTIL 972 Misc Improvements Summary Card # Unit Quantity Measure Type Base Price EffYear Phys Depr (% Bad) Econ Depr (% Bad) Funct Depr (% Bad) Value No Data Total Misc Improvements Value Assessed: Land Summary Land Class: INDUSTRIAL WAREHOUSE Zoning Soil Class Description R-MU IND_SITE_IMPROVED R-MU IND_STE_UNIMPRVED R-MU IND_STE_UNIMPRVED R-MU WASTELAND Total Land Value Assessed: $292,841 Ownership History Deeded Acres: 47.63 Calculated Acres: 47.63 Size Rate Land Adjustment Land Value 5.00 BY THE ACRE PRICE $15,000 $75,000 5.00 BY THE ACRE PRICE $7,500 $37,500 35.63 BY THE ACRE PRICE $7,500 MARKET ADJUSTMENT-67.00 $179,041 2.00 BY THE ACRE PRICE $650 $1,300 Owner Name Deed Type % Ownership Stamps Sale Price Book Page Deed Date Current CASE FARMS LLC DEED 100 1535000 $1,535,000 001448 00444 3/29/2005 1 Back BREEDEN POULTRY &amp; EGG INC DEED 100 0 000708 00915 9/9/1986 2 Back TRIANGLE CONTRACTORS INC DEED 100 0 000708 00913 9/9/1986 3 Back LEONARD, MACK L/ LEONARD, AZALIE B DEED 100 0 000606 00573 7/10/1981 4 Back POTEAT, FRED T/ POTEAT, ROSA DEED 100 0 000005 00513 1/1/1900 Notes Summary Building Card Date Line Notes P 7/21/2017 1 FIELD REVIEW OF PROPERTY / PROPERTY REVIEWED IN MAY P 5/5/2017 2 FIELD REVIEW OF PROPERTY P 10/25/2016 3 REMODELING OR ADDITION 1 6/23/2015 4 TMAP [89-42-1-23] Water Resources ENVIRONMENTAL QUALITY September 22, 2016 CHARLES RIGDON — VICE PRESIDENT CASE FARMS, LLC 121 RAND STREET MORGANTON, NORTH CAROLINA 28655 Dear Mr. Rigdon: PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Director Subject: Permit No. WQ0033677 Case Farms — Morganton Hatchery Wastewater Irrigation System Burke County In accordance with your permit renewal request received June 28, 2016, we are forwarding herewith Permit No. WQ0033677 dated September 22, 2016, to Case Farms, LLC for the continued operation of the subject wastewater treatment and irrigation facilities. Please note that this renewed permit shall become effective on January 1, 2017 (i.e. the day after the expiration date of the existing permit). This permit shall be effective from January 1, 2017 until December 31, 2021, shall void Permit No. WQ0033677 issued July 18, 2009 and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note the following permit conditions have been removed since the last permit issuance dated July 18, 2009: ➢ Old Conditions I.1., I.2., I.3., and IV.10. —Requirements of these condition have been met. Please note the following permit conditions are new since the last permit issuance dated July 18, 2009: ➢ Condition 11.10. —This condition requires that the Permittee shall ensure that any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Burke County Register of Deeds an easement running with the land. ➢ Condition VI.8. —This condition notifies the Permittee that this permit is subject to revocation or unilateral modification upon 60 days' notice from the Division Director, in whole or part for the requirements Iisted in 15A NCAC 02T .0110. ➢ Condition VI.9. - This condition notifies the Permittee that unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee: has been convicted of an environmental crime, has previously abandoned a wastewater treatment facility; has not paid a civil penalty; is non -compliant with a permit schedule; or has not paid an annual fee. State of North Carolina I Environmental Quality I Water Resources I Water Quality Permitting I Non -Discharge Permitting 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919 807 6464 Mr. Charles Rigdon September 22, 2016 Page 2 of 2 ➢ Attachment A — Monitoring for Total Phosphorus and Total Nitrogen has been added to the effluent monitoring requirements to be consistent with our Non -Discharge Effluent Monitoring for Domestic Wastewater guidelines based on the average effluent of less than 8,000 gallons per day. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this permit, please contact Alice M. Wessner at (919) 807-6425 or alice.wessner{c�r�ncdenr.gov. Sincerely, 0�_ S. Jay Zimmerman, P.G., Director Division of Water Resources cc: Burke County Health Department (Electronic Copy) Asheville Regional Office, Water Quality Regional Operations Section (Electronic Copy) Digital Permit Archive (Electronic Copy) Central Files NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Case Farms, LLC Burke County FOR THE continued operation of a 8,000 gallon per day (GPD) wastewater treatment and irrigation facility consisting of: a 2.8 million gallon (MG) synthetically lined lagoon with three aerators and an irrigation pump; a 4.21 acre spray irrigation area consisting of four zones and 55 irrigation heads; and all associated piping, valves, controls and appurtenances to serve the Case Farm — Morganton Hatchery, with no discharge of wastes to surface waters, pursuant to the application received June 28, 2016, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environmental Quality and considered a part of this permit. This permit shall be effective from January 1, 2017 until December 31, 2021, shall void Permit No. WQ0033677 issued July 18, 2009, and shall be subject to the following specified conditions and limitations: I. SCHEDULES No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division. will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. [15A NCAC 02T .0105(d)] WQ0033677 Version 2.0 Shell Version 151201 Page 1 of 8 II. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. [G.S. 143- 215.1, 143-213.3(a)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [ 15A NCAC 02B .0200, 02L .0100] 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0 10 8 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. [15A NCAC 02C .0108] 4. Effluent quality shall not exceed the limitations specified in Attachment A. [15A NCAC 02T .0108(b)(1), 02T ,0505(b)] 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. [15A NCAC 02T .0505(n)] 6. This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. [ 15A NCAC 02L .0106(d)(2), 02L .0107(b)] 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. [15A NCAC 02L .0106, 02L .0108] 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. [ 15A NCAC 02L .0107(c)] 9. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). [15A NCAC 02L .0107] 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Burke County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. [15A NCAC 02L .0107(f)] WQ0033677 Version 2.0 Shell Version 151201 Page 2 of 8 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): L Any habitable residence or place of public assembly under separate ownership: 400 ii. Any habitable residence or place of public assembly owned by the Permittee: 200 iii. Any private or public water supply source: 100 iv. Surface waters: 100 v. Groundwater lowering ditches: 100 vi. Surface water diversions: 25 vii. Any well with exception of monitoring wells: 100 viii. Any property line: 150 ix. Top of slope of embankments or cuts of two feet or more in vertical height: 15 x. Any water line from a disposal system: 10 xi. Subsurface groundwater lowering drainage systems: 100 xii. Any swimming pool: 100 xiii. Public right of way: 50 xiv. Nitrification field: 20 xv. Any building foundation or basement: 15 [15A NCAC 02T .0506(a)] b. The setbacks for storage and treatment units permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 [ 15A NCAC 02T .0506(b)] III. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. [15A NCAC 02T .0507] 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. [15A NCAC 02T .0117] 3. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. [15A NCAC 02T .0108(b)(1)] WQ0033677 Version 2.0 SheIl Version 151201 Page 3 of 8 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. [15A NCAC 02T .0108(b)(1)] 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. [15A NCAC 02T .0108(b)(1)] 6. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(b)(1)] 7. Only effluent from the Case Farm — Morganton Hatchery shall be irrigated on the sites listed in Attachment B. [G.S. 143-215.1] 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. [15A NCAC 02T .0108(b)(1)] 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. [15A NCAC 02T .0505(q)] 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. [15A NCAC 02T .0508, 02T .1100] 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. [15A NCAC 02T .05050)] 12. Freeboard in the 2.8 million gallon (MG) synthetically lined lagoon shall not be less than two feet at anytime. [15A NCAC 02T .0505(d)] 13. A gauge to monitor waste levels in the 2.8 million gallon (MG) synthetically lined lagoon shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [15A NCAC 02T .0108(b)(1)] 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. [15A NCAC 02T .0108(b)(1)] IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. [15A NCAC 02T .0108(c)] 2, A Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. [15A NCAC 02H .0800] 3. Flow through the treatment facility shall be continuously monitored, and daily average flow values shall be reported on Form NDMR. Flow may be estimated from water use records, provided the Permittee's water use is metered. Daily average flow values shall be calculated by dividing the monthly metered water usage by the number of days in the month. [15A NCAC 02T .0105(k), 02T .0108(c)] WQ0033677 Version 2.0 Shell Version 151201 Page 4 of 8 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. [ 15A NCAC 02T .0108(c)] 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. [ 15A NCAC 02T .0108(c)] 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the 2.8 million gallon (MG) synthetically lined lagoon shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(c)] 7. Three copies of all monitoring data (as specified in Conditions IV.3. and TVA.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [ 15A NCAC 02T .0105(1)] 8. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [15ANCAC 02T .0108(b)(1)] 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Visual observations of the plant and plant site; and b. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). [I 5A NCAC 02T .0108(b)(1)] WQ0033677 Version 2.0 Shell Version 151201 Page 5 of 8 10. Monitoring wells shall be sampled at the frequencies and for the parameters specified in Attachment C. All mapping, well construction forms, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C and Figure 2 [15A NCAC 02T .0105(m)] 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW-59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(m)] 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH [I 5A NCAC 02T .0108(c)] 13. Noncompliance Notification: The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828) 296- 4500, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to betaken to ensure the problem does not recur. [15A NCAC 02T .0105(1), 02T .0108(b)(1)] WQ0033677 Version 2.0 Shell Version 151201 Page 6 of 8 V. 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. [ 15A NCAC 02T .0108(b)] 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [15A NCAC 02T .0108(b)] 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions ofthis permit, and may collect groundwater, surface water or leachate samples. [G.S. 143-21.5.3(a)(2)] VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143-215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C] 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. [15A NCAC 02T .0110] 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). [G.S. 143-21.5.1] 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federaI). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. [15A NCAC 02T ,0105(c)(6)] In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. [15A NCAC 02T .0104] 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. [15A NCAC 02T .0108(b)(1)] 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. [15A NCAC 02T .01050)] WQ0033677 Version 2.0 Shell Version 151201 Page 7 of 8 8. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. [ 15A NCAC 02T .0110] 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). [15A NCAC 02T .0120] 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit. [I5A NCAC 02T .0105(e)(3)] Permit issued this the 22' day of September 2016 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION S. Jay Zimmerman, P.G., Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0033677 WQ0033677 Version 2.0 Shell Version 151201 Page 8 of 8 ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS PPI 001- WWTF Effluent Permit Number: WQ0033677 Version: 2.0 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 00310 BOD, 5-Day (20 °C) mg/L 3 x Year Grab 00940 Chloride (as Cl) mg/L 3 x Year Grab 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C #/100 mL 3 x Year Grab 50050 Flow, in Conduit or thru Treatment Plant GPD 8,000 Monthly Estimate 00610 Nitrogen, Ammonia Total (as N) mg/L 3 x Year Grab 00625 Nitrogen, Kjeldahl, Total (as N) mg/L 3 x Year Grab 00620 Nitrogen, Nitrate Total (as N) mg/L 3 x Year Grab 00600 Nitrogen, Total (as N) mg/L 3 x Year Grab 00400 pH su Weekly Grab 00665 Phosphorus, Total (as P) mg/L 3 x Year Grab 70300 Solids, Total Dissolved — 180 °C mg1L — 3 x Year Grab 00530 Solids, Total Suspended mg/L 3 x Year Grab 1. 3 x Year monitoring shall be conducted in March, July and November. WQ0033677 Version 2.0 Attachment A Page 1 of 1 THIS PAGE BLANK ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Case Farms, LLC — Case Farms - Morganton Hatchery Permit Number: WQ0033677 Version: 2.0 IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Acreage Dominant Soil Series Parameter Hourly Rate Yearly Max Units 1 Case Farms, LLC Burke 35.6668570 -81.7792380 1.00 FaB 01284 — Non Discharge Application Rate 0.23 29.18 inches 2 Case Farms, LLC Burke 35,6664450 -81.7788730 1.13 FaB 01284 —Non Discharge Application Rate 0.27 29.18 inches 3 Case Farms, LLC Burke 35.6662230 -81,778661 ° 1.12 FaB 01284 — Non Discharge Application Rate 0.24 29.18 inches 4 Case Farms, LLC Burke 35.666011 ° -81.7781840 0.96 FaB 01284 — Non Discharge Application Rate 0.20 29.18 inches Totals 4.21 WQ0033677 Version 2.0 Attachment B Page 1 of 1 THIS PAGE BLANK ATTACHMENT C — GROUNDWATER MONITORING AND LINIITATIONS Monitoring wells: MW-3, MW-4, and MW-5- Permit Number: WQ0033677 Version: 2.0 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code Parameter Description Daily Maximum Frequency Measurement Sample Type Footnotes 01002 Arsenic, Total (as As) 0.01 mg/L 3 x Year Grab 1 00680 Carbon, Tot Organic (TOC) mg/L 3 x Year Grab 1,6 00940 Chloride (as Cl) 250 mg/L 3 x Year Grab 1 01042 Copper, Total (as Cu) 1.0 mg/L 3 x Year Grab 1 76995 Methanal (Formaldehyde) Whole Water, ug/L 600 µg/L 3 x Year Grab 1 00610 Nitrogen, Ammonia Total (as N) 1.5 mg/L 3 x Year Grab 1 00620 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab 1 00400 pH 6.5-8.5 su 3 x Year Grab 1,2 00665 Phosphorus, Total (as P) mg/L 3 x Year Grab 1 00937 Potassium, Total (as K) mg/L 3 x Year Grab 1 00929 Sodium, Total (as Na) mg/L 3 x Year Grab 1 70300 Solids, Total Dissolved - 180 °C 500 mg/L 3 x Year Grab 1 38260 Surfactants (MBAS) mg/L 3 x Year Grab 1 GWVOC Volatile Compounds (GW) Present: Yes/No Annually Grab 1, 4, 5 82546 Water Level, Distance from measuring point feet 3 x Year Calculated It 2,3 01092 Zinc, Total (as Zn) 2.1 mg/L 3 x Year Grab 1. 3 x Year monitoring shall be conducted in March, July & November; Annual monitoring shall be conducted every November. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. WQ0033677 Version 2.0 Attachment C Page 1 of 2 4. Volatile Organic Compounds (VOC) - In November only, analyze by one of the following methods: a. Standard Method 6230D, PQL at 0.5 µg/L or less b. Standard Method 6210D, PQL at 0.5 µg/L or less c. EPA Method 8021, Low Concentration, PQL at 0.5 µg/L or less d. EPA Method 8260, Low Concentration, PQL at 0.5 µg(L or Iess e. Another method with prior approval by the Water Quality Permitting Section Chief Any method used must meet the following qualifications: a. A laboratory must be DWR certified to run any method used. b. The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. c. The method used must provide a PQL of 0.5 µg/L or less that must be supported by laboratory proficiency studies as required by DWR. Any constituents detected above the MDL but below the PQL of 0.5 µg/L must be qualified (estimated) and reported. 5. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Asheville Regional Office supervisor, telephone number (828) 296-4500, must be contacted immediately for further instructions regarding any additional follow-up analyses required. 6. If TOC concentrations greater than 10 mg/L are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 7. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 2 and this attachment. WQ0033677 Version 2.0 Attachment C Page 2 of 2 J Table 1 Monitoring Well Data Summary Case Farms - Hatchery Burke County, North Carolina S&ME Project No. 1584-09-008 DTGW In Top of Approximate DTGW In Feet Below Calculated Casing Casing Height Total Depth Date DTGW Feet Below Screen Ground Groundwater Location GPS Coordinates Elevation Above Grade of Well Measured TOC Interval surface Elevation Northing Easting (feet) (feet) (feet) (feet BG) (feet) MW-3 N 708864,83 E 1175101.74 299.58 3 85' BG 3/24/09 73.00 65 - 85 70 226.58 MW-4 N 709006.74 E 1174426 49 244.89 3 45 ' BG 3124/09 35.20 25 - 45 32 209.69 MW-5 N 708912.61 E 1174479.34 245.66 3 45' BG 3/24/09 35.32 30 - 45 32 210-34 DTGW = Depth to Groundwater TOC = Top of Casing NA = Not Applicable BG = Below Grade Well location notes: Well location coordinates were collected using a non -survey quality sub -meter Global Positioning System (GPS). Top of Casing elevations were determined using a rod and level. For this project, monitor well MW-3 served as the benchmark/control point to determine the relative elevation of the remaining two monitoring wells (e.g. control point MW-3 elevation = Instrument height assumed to be 300 feet msl minus rod measure at MW-3 , thus 299.58 feet elevation was assumed for the top of casing at MW-3) r P05T OFFICE BOX 1066 • #5 PINEWOOD PLAZA DR. GRAN" FALL$ NORTH GAROUNA 28680 t=) 398-4444 SAMPLE., Case Farms -Hatchery COLLECTION DATE: 11/20/2018 PERMIT #_ COLLECTION TIME., 11;455 ADDRESS., Case Farms Hatchery RECEIVED DATE. 11/2012018 RECEIVED TIME. 12:30 REPORTED., 12/6/2018 A. NRL SIS77 9_ ANALYSIS EFFLUENT:. UN1T5 .. _ DATE iANALYST _nl OOD 291 mg(L 11/21/18 Al TS5 285 mg(L 11/21118 jrg NH3 40.00 mg+L 11/21118 jre Fecal Wit= 1100 1100ml- 11/2ma18 jrg Conductivity 695 umhoskm 110/18 Jrg NO3-N 0.21 mg/L 11/30118 jdg TKN 61.3 mg(L 1213118 jdg T. N"en 61.51 mg/L 1213/18 jdg T. Phosphors 6.33 mg/L 11/30/18 jdg Chloride 59 mg1L 11/21/18 lag TD8 417 mg1L 11120/18 lag LOG ID: 1811-302 REPORTED BY: NC CERTH IED LAB # 50 764 * Tony Gragg, Lab Supervisor Ulfrowinreff Laos.,, POST OFFICE 130; 1068 • #6 PINEWOOD PLAZA DR. GRANITE FALLS, NORTH CAROLINA 28630 (828) 398-4444 SAMPLE., Case Farms-Hatcherr-MW#3 COLLECTION DATE: 11/20/2018 PERMITA COLLECTION TIME: 10:15 ADDRESS: Case Farms Hatchery RECEIVED DATE: 11/20/2018 RECEIVED 77ME: 12:30 REPORTED: 12/20/2018 P. A�! lafALa3� r ANALYSIS RESULTS CIN/TS DQTE4NALYST TDS Be mg/L 11/20/18 lag Toe <1.0 mg/L 11128/18 NH3 <0.2 mg1L 11/21/18 jrg Chloride 7.0 mg/L 11121/18 lag Arsenlc <0.005 mg/L 11/27/18 NO3-N 0.94 m91L 11130/18 jdg TKN 1.12 mg/L 1213/18 jdg T. Nitrogen 2.06 mg/L 1213/18 jdg T. Phosphorus 0.20 mg/L 11/30/18 jdg zinc <0.01 mg/L 1112'7118 MBAS <0.1 m91L 11121/18 Sodlum 7.92 mg1L 11/27/18 Formaldehyde <0.25 mg/L I V28M 8 Conductiriiy 108 umhos/cm 11/21/18 jrg copper <0.005 mgp 11/27/18 Potassium 2.57 mg1L 11127/18 ' --- •- - _...—_ . _ ... .. _ w tip. _ .. ... .. -- - --._. ......_.. _.. ..----- -. _,�:� LOG ID. 1811-303 REPORTED BY: NC CERTIFIED LAB ## 50 *k Tony Gragg, Lab Supervisor wfirxR4rjrcmLfi'RWnc. POST OFFIOE BOX 1068 • #5 PINEWOOD PLAZA DR. GAANITE FALLS, NORTH 0AROLINA 28830 (WEI) 3W-4444 SAMPLE.- Case Fauns-Hatchery-mW#4 COLLECTIONDATE: 11/20/2018 PERMIT A COLLECTION TIME: 11:15 ADDRESS: Case Farms Hatchery RECEIVED DATE: 11/20/2018 RECEIVED 'TIME: 12:30 R E'POR TED. 1212012018 -SIS r a' ALY t v 5 ANALYSIS RESULTS ; UNlTS BATE Ah�ALYST TD8 45 mg1L 11/20/18 lag TOC <1.0 mg/L 11/26/18 NH3 <0.2 mg/L 11/21/10 jrg Chloride 8.8 mg& 11121/18 lag Arsenic 40.005 mg/L 11/27/18 NO3-N 0.73 mg1L 11/30/18 jdg TKN 1.96 mg/L 12N18 jdg T. NIUWen 2.69 mg/L 12/3118 jdg T. Phosphorus 0.26 mg/L 11/30/18 jdg Zinc 0.030 mg& 11/27/18 MRAS <0.1 mg/L 11/21/18 Sodium 5.57 mg/L 11/27/18 Formaldehyde <0.25 mg/L 11/28118 ConducUly 76 umhos/cm 11121/18 jrg Copper <0.005 mg/L 11/27118 Potassium 2.41 mg& 11/27/18 LOG /D. 1811-304 REPORTED BY: NC CERTIFIED LAB # 50 fit* Tony Gragg, lab Supervisor wwrAwiraw Long.... MOST OFF1Cl~ BOX 1058 - 06 PINGWOOD PLAZA DR. GRANITE FALLS, NORTH CAROLINA 28630 (828) 396-4444 SAMPLE., Case Farms -Hatchery MW#5 COLLEC770AI DATE. 11/20/2018 PERMIT #: COLLECTION TIME: 10.45 ADDRESS. Case Farms Hatchery RECEIVED DATE: 11/20/2018 RECEIVED TIME: 12:30 REPORTED: 12/20/2018 6LY ANALYSIS RESULTS UNITS DATE TDS 58 mg/L 11/20/16 lag TOC <1.0 mg/L 11/28/18 NH3 <0.2 mg/l. 11121/18 jrg Chloride 12.8 mg/L 11/21/18 lag Arsehle <0.005 mgfl 11/27/18 NO3-N 0.72 mgA. IIt30/18 jdg TKN 0.84 mg/L 12/3118 jdg T. Nitrogen 1.66 mg/L 121V18 jdg T. Phosphorus <0.16 mg& 1 ir"Is jdg Zinc 0.011 MA 11/27/18 MBA& <0.1 mg/L 11/21/18 Sodium 8.17 mg/L 11/27/18 Formaldehyde <0.25 mg/L 11/28/18 Conductivity 96 umhos/om 11/21118 jrg Capper <0.005 mg/L 1 W7118 Potassium 1.96 mgfL 11/27118 EE LOG /D: 1811-305 REPORTED BY: NC CERTIFIED LAB # 50 S Tony Gragg, Lab Supervisor ESEARCh ANA1Y'riCA[ Report of Analysis LAWRAToru'ES, INC. 11/30/2018 For; Water Tech Labs, lno. P.O. Box 1058 ;~4� r''4,`� t•' �'s 110 "i +, -d Granite Falls, NC 28630 = a ntcam Attn: Joe Gragg M NC#37701 \V&Rcro 7 xf#`50 6 03 5, -j "%4 Client Sample ID: Casa Farms MW3 Lab Sample tb: W07-01 Site: Water Tech Labs Collection Data: 11120/2018 10:16 t4lethod A" e i t AI2i� Apgl,Yeis.Aate111lme Amen]c, Total EPA 200.7 � <i1.005 Mg/L 0.005 JF � 1'1127/2018 Copper, Total EPA 200.7 <0.005 mg1L 0.005 JF 11/2712018 Formaldehyde In House <0.25 mg/L 0.25 Dw 11/28/2018 MBAS SM 5640 C-2000 00.1 mg/L 0.1 SK 11/21/2018 1630 Potassium, Total EPA 200.7 2.67 mg/L 0.6 JF 11127/2018 Sodium, Total EPA 200.7 7.02 mg1L 0.5 JF 11127/2018 Total Organic Carbon SM 5310 B-2000 <1,0 mgA- 1 M G 11 /28/2018 Zinc, Total EPA 200.7 <0.01 mg/L 0.01 JF 11/27/2018 Client Sample ID: Case Farms MW4 Lab Sample 10: 59487-02 site: Water Tech Labs Collection pate: 11/2012018 11:15 P� Method Res r a $gam#, Analva. P,rtalvels Date! ftme Arsenic, Total EPA 200.7 <0.006 mg1L 0.005 JF 11127/2018 Capper, Total EPA 200.7 Q.008 mg/L 0.006 JF 11/27/2018 Formaldehyde In House - 0.25 mg1L 0.26 DW 11/28/ oll8 MBAS SM 5540 C-2000 <0A mg1L 0.1 SIC 11/211M018 1630 Potesslum, Fatal EPA 200.7 2.41 mg/L 0.6 JF" 11/27/2018 Sodium, Total EPA 200.7 5.57 mg/L 0.6 JF 11/27=18 Total Organic Carbon SM 6310 B-2000 <110 mg/L 1 MG 11/26/2018 P.O. Bax 473 106 Short Street Kemersvlllr}, North CAroiirta 27284 Tel: 33i3-898 2841 Fax: 336-996-0326 wwW.rartdalabs,c om Page I ral-r.o&J)4isic_v I([ RESEARck ANA[yTiCA Report of Analysis La`bORATORiES, INC. 11/30/2018 Cllent Sample lo; Case Farms .MW4 Lab Sample ID; 69467-02 Site,. Water Tech Labs Collection Bate: 11/2012018 11:15 Method 8PAW.Unk ROajjMj Analuat Analgis DatoMme Zinc, Total EPA 200.7 0.030 mg/L 0.01 JF 1112712018 Client Sample i13: Case Farms MW5 Lab Sample 10. .69467.03 alto; WaterTenh Labs Collection Date; 11/2012018 10;46 Parameter Methg WWA Ydk Rep Ltmit .&alya Analvalm 9mgMing Arsenic, Total EPA 200.7 40.006 mg/L 0.005 JF 11&7/2018 Copper, Total EPA 200.7 K0.006 rng/l.. 0.006 JF 11127120JO Formaldehyde In House <025 mg/L 0.26 DW 11/2812018 MBAS SM 6640 C-2000 <0:1 mg/L. 0.1 SK 11/2112018 1630 Potassium:, Total EPA 200.7 1.96 mg/I• 0.6 JF 11/27/2018 Sodium, Total EPA 2001 8..17 mg/L 0.0 Ji= 11/27/2018 Total' Organic Carbon SM 6310 5-2000 <1,0 mg/L 1 MG 11126/2018 Zlno, Total EPA 200.7 0.011 mg1L 0.01 JF 11127/2018 NA m not cn*xoO — -- -- .... - �.-..._.f _..-... _-.. ____ --_w w._ . — P.O. f3ax A73 106 Spar#Strae# KemarsvEfta, tVorkh Caraffns 27284 lei: 338 4188,2841 F�tx: 336-949.032$ www.rsndafahs.ram Pape 2 ral_CaA_ba�iC�v i tl RIESEARCh A►NA YTiCAt Ub1 RaORIESP INC. 1 Analyticcti/process Consultations December 12, 2018 Water Tech labs, Inc. F.b. box 1056 Grattlte Balls, NC 28630 Attentlan:John Gragg Chemical Analysis for SelcdW Parameters and Sampling Lecalion Identlffed as Case berms (A Water Tech Labs, Inc. Project, collected ;0 November 2(12a) 1: Miseeganeous Zone.#1 Zone #2 Zone 03 Zone #4 rijameters Results Results Results ItAulfs (11119M m k fm9110 /k C alclum, Total 424 622 763 564 Copper, Total 1.86 4.58 8.30 5.60 Potassium, Total $79 1,130 1,670 3,298 Phosphorus, Total 41.8 160 316 29.1 Sodium, Total 233 295 50.0 615 Mausenosojotal 73:3 86.4 124 176 Magnesium" Total 981 1,600 21020 3,200 Zino, Total 17.6 27.7 34.2 37.4 11. 11 beellaneous Zone #1 zone 02 Zone #3 lone #4 hazalatm Results Results Results Results CAI M 06) Percent Humic Matter 8.2 8.0 10.6 10.4 Exchangeable Sodium 4.8 $10 2.3 1.8 Percent Flaw Saturation 68.4 58.0 75.8 43.1 Ill. Miscellaneous Zone 91 Zone #2 Zone #3 Zone#4 k"Aulmrs Results Results Results Results f8u) � M M PH 6.03 5.69 3.95 5.97 1V. Miscellaneous Zone #1 Lone 02 Zone #3 pone #4 rAMM Results Results Results Results int RONDO g) lrne4/100 9) jMwaOO {ERG/100 e1 Cation Exchange Capacity 2.9 4..1 4.8 6.4 Acidity 0.92 1.72 ills 3.64 Sample Number: $9460-41 59468-02 59468-03 59468.04 Sample Collected Date: 11wi8 11/20/19 11/20/19 11/20/12 Sample Collected `Time: -.-. .-- -- ._ meg1100 g - milie4aivalonts per 100 grams Not Available mg/lc8 - inilligrams per kilogram - parts per million % - percent Std. Units - Standard Units RuFAitch & ANALYTICAL I.Abowoizin, INC. An*Kcatl+'1oa:eae conwn ftm CYiAv"A ,ffS&ded,Panam =andWaWS'+aWe.f&wjiedaCmaeFa A Wh*r TW* Ad Z® S L ValutHe Olgaales MA MAW We a Pgnmaw AWAIM Aeu kh Bamem Bmnl*N= Bmmodimmm . Bpraarltnw Beam eramamedvtea 2 9uww.= Ihtarabman. chlomftm e 4 I,I� 101111== s 2.aftwo us 1,1,I,2�7�aaelh.o. 1,1,2yTaeddtlauMlrme 7idm.1,T.QlatdoaaadM 7Y®•1,4111cUm.2 m . 1 I,I,1-:iieMOMM law I,f,21I'd v mnb m 7yialdwukwaftd� 1A, m I,I S.'11I � wow add DbOae Fkalae SE-vle 7twaY.r Sowe I1ete 9ewp1e7l1neOOF4 ThMAftIrftd SuriMte Facoverr 1RIM Vdmmadll 4"N QuandLetian Kh* MW3 MWi MW !>b1 130M !lulu hwu 100 DQ M BQL as BQL BQL BQDQL g L 0.3 aQL a% ML u BQL BQL am 1.0 BQL WIL 1.0 9% BIJL 3 � MIL M L 0.S B% w BQI. as BQL 3QL ILD BM BQL isBQL ROL as BQL AQL IA BQL MQL RQL AS a BM ■�Q1. LS � um As am as BQL � BQL as 45 WL � DQL RM ru BQI. Bas Q ns BQL BQL � 9 �3 Baa,. BQL BQL BQLW)L is MIL aQL QL MQL BQL BQL as BQ}. aqL 05 � A w � 1ARQL !A O.S MBQL9% 03 0 BQL BQL es am � Qi. BQL OH 9QL B% NIL asBQL 5 W as BQL BQL as MQL BQi. Its801. as Bat. I WIL Mg. 4! BQL ai as 9% BQL gal, as B0t BQL 11% BQL BQL am Oas � BQI 0% u os BQL SQI. BQL BQL MIL 3% as BQL na<. 13% Lo � BM a! B% am 1,0 eQL BQL B% S "741 MOM M6743 Il/M8 flame HalVIS lots Ina IM Mills 11/2111a 11411111 Im Iasi IM ftw M130%) 122% 105% 10895 (7&130%) 100% 92% 91% (70.130%) 92% 856A 94% v» ea:lral 0% 3d"Q wwh.i:da Mb- ielya%vft W .,A ER. TE5, C-H L A BS, liriv 5 Pinewood Plaza Drive - P.O. Box 1056 Granite Falls, NC 28630 Phone (828) 396-4444 - Fax (828) 396-5761 CLIENT: Case Farms Hatchery PHONE NUMBER: 828.438.6900 ext.697a clo Cindy McGinnis TYPE SAMPLE: nla Manager No. LOCATIONS: 4 SAMPLER NAMIW: Sample Collection Information TYPE E r2 CONTAINERS Sample Location FacilityName DATE TIME TEMP. Grab! No' Plastic! ANALYSIS REQUIRED Composite Glass Effluent r1� 4 y. Z Grab 8 Plastic Fecal Coliform, Chloride, TDS BOD-5, TSS, Conductivity NO3-N,TKN, NH3-N Monitoring Well #3,E �tj i Grab 12 Plasttol TDS, Chloride, MBAS, Giess Formaldehyde, Conductivity As, Cu, K, Zn, Na NH3-N. NO3-N, T.P., TKN TOC VOC(Annual Nov. only) Monitoring Well #4 7,p- j j Grab 12 Glass Same As #3 Monitoring Well #5 i „ Za Grab 12 [a tict y Same As #3 Reli ed By: Date: Time: eciev Dat Time: r-1- Relinquls d By: t Date., Time: eceived ate: Time: P SERVATION: 4o14°C SO4 if if POH NO3 �119chlomaffng j Agent (] Other SAMPLE TEMP. @ LAB g11 Chlorine Residt/e NC CERTIFIED LAB # 60 R7wrR4rcCN L#98..Ir,C. POST OFFICE BOX 1056 • #5 PiNFWOOD PLAZA OR, GRANITE FALLS, NORTH CAROLINA 28630 (828) 396-4444 SAMPLE.- Case Farms -Hatchery COLLECTIONDATE. 7/11/2018 PERMIT A COLLECTION TIME: 14:30 ADDRESS: Case Farms Hatchery RECEIVED DATE: 7/11/2018 RECEIVED TIME 15:15 REPORTED. 7/3112018 ANALYSIS ANALYSIS EFFLUENT UNITS DATE ANALYST BOO 291 mg/L 7/12119 jdg TSS 287 mglL 7/13/18 jrg NH3 17.9D mg/L 7113/18 jrg Fecal Coliform 210 /100mL 711112018 jrg Conduclivity 812 umhos/cm 7/13/18 jrg NO3-N 0.12 mg/L 7/27118 jdg TKN 67.5 mg/L 7/27/18 jdg T. Nitrogen 67.62 mg/L 7MI18 jdg T. Phosphorus 6.39 mg/L 7/27118 jdg Chloride 59 mg/L 7/16118 lag TOS 488 mg/L 7/13/18 lag LOG ID. 1807-192 REPORTED BY: ItiC CERTIFIED LAB # 50 Tony Gragg, Lab Supervisor POST OFFICE BOX 10S6 • #6 PINEWOOD PLAZA DR. GRANITE FALLS, NORTH CAROLINA 28630 . (828)396-4444 SAMPLE: Case Farms-Hatchery-MW#3 COLLECTIONDATE: 7/11/2018 PERMIT #• COLLECTION TIME: 13:00 ADDRESS: Case Farms Hatchery RECEIVED DATE: 7/11/2018 RECEIVED TIME: 15:15 REPORTED: 7/31/7n1 R ANALYSIS ANALYSIS RESULTS UNITS DATE ANALYST TDS 66 mg/L 7/13118 lag TOC <1.0 mg/L 711 am s NH3 <0.2 mg/L 1/13118 jrg Chloride 6.8 mg/L 7116118 lag Arsenic <0.005 mg/L 7/17118 NO3-N 0.82 mg1L 7/27118 jdg TKN <0.14 mg/L 7127118 jdg T Nitrogen 0.82 mg1L 7127/18 jdg T. Phosphorus 027 mg/L 7WI18 jdg Zinc 0.014 mg/L 7/17/18 MBAS <0.1 mg/L 7113118 Sodium 7.66 mg/L 7117118 Formaldehyde <0.25 mg/L 7118118 Conductivity 109 umhoslcm 7113118 jrs Copper <0.005 mg/L 7117/18 Potassium 2.21 mg/L 7/17/18 LOG ID: 1807-193 REPORTED BY: NC CERTIFIED LAB # 50 fb'* Tony Gragg, Lab Supervisor ivreni i cH Ljvw,nc. POST OFFICE BOX 1056 • #5 PINEWOOD PLAZA DR. GRANITE FALLS. NORTH CAROLINiA 28630 (828) 398-4444 SAMPLE: Case Farms-Hatchery-MW#4 COLLEC77ONDATE: 7/11/2018 PERMIT #: COLLECTION TIME: 14:00 ADDRESS., Case Farms Hatchery RECEIVED DATE: 7/11/2018 RECEIVED 71ME. 15:15 REPORTED: 7/31 /2018 ANALYSIS ANALYSIS RESULTS UNITS DATE ANALYST TDS 46 mg/L 7/13/18 lag TOC <1.0 mg/L 7H3J18 NH3 <0.2 mg& 7/13118 jrg Chloride 8.5 mg/L 7/16/18 lag Arsenic <0.005 mg/L 7/17/18 NO3-N 0.62 mg/L 7/27/18 jdg TKN 028 mg/L 7/27118 jdg T. Nitrogen 0.90 mg/L 7/27118 jdg T. Phosphorus 0.21 mg/L 7127118 jdg Zinc 0.043 mg/L 7/17118 WAS <01 mg/L 7113/18 Sodium 6.35 mg/L 7/17/iB Formaldehyde 40.25 mg/L 7/16/18 Conductivity 75 umhos/cm 7/13118 jrg Capper <0.005 mg/L 7117/18 Potassium 5.91 mg/L 7117/18 LOG 1D: 1807-194 REPORTED BY: NC CERTIFIED LAB # 50 f�* Tony Gragg, Lab Supervisor tin> TECH LI US Inc. POST OFFICE BOX 1056 - #5 PINEWOOD PLAZA DR GRANITE FALLS, NORTH CAROLINA 28630 (828) 396-4444 SAMPLE: Case Farms-Hatchery--MW#5 COLLECTION DATE: 7/11/2018 PERMIT * COLLECTION TIME: 13:30 ADDRESS: Case Farms Hatchery RECEIVED DATE: 7/11/2018 RECEIVED TIME: 15.15 REPORTED: 7/31/2018 ANALYSIS ANALYSIS RESULTS UNITS DATE ANALYST TD5 76 mg/L 7113/18 lag TOC <1.0 mg/L 7113118 NH3 <0.2 mg/L 7/13/18 jrg Chloride 21.3 m9/L 7116/18 lag Arsenic <D.005 mg/L 7/17/18 NO3-N 1.20 mgll. 7/27118 Idg TKN <0.14 mg1L 7/27/18 )dg T. Nitrogen 1.20 mg/L 7/27/18 jdg T. Phosphorus 0.25 mg/L 7/27/18 jd9 Zino 0.018 mglL 7/17/18 MBAS <0.1 mg1L 7/13118 Sodium 10.2 mg1L 7/17118 Formaldehyde <0.25 mg/L 7116118 Conductivity 125 umhos/cm 7/13116 jrg Copper <0.005 mglL 7117118 Potassium 1.94 mg/L 7/17/18 LOG ID: 1807-195 REPORTED BY. NC CERTIFIED LAB # 50 Tony Gragg, Lab Supervisor LLAORUMdEs INC. For: Water Tech Labs, Inc, Ro. Box 1056 Granite Falls, NC 28630 Attn: Joe Gragg Client Sample ID: Case Farms MW3 Site: Water Tech Labs Parameter .�._.. _.. Method_. Arsenic, Total EPA 200.7 Copper, Total EPA 200.7 Formaldehyde MBAS Potassium, Total Sodium, Total Total Organic Carbon Zinc, Total In House SM 5540 C-2000 EPA 200.7 EPA 200.7 SM 5310 8-2000 EPA 2001 Client Sample ID: Case Farms. MVV4 Site: Water Tech Labs Parameter Method Arsenic, TotalW —�� EPA 200.7 — Copper, Total EPA 200,7 Formaldehyde In House M3AS SSA 5540 C-200 Potassium. Total EPA 200.7 Sodium, Total EPA 200.7 Total Organic Carbon SM 5310 B-2000 Report of Analysis 7/20/2018 ANALy 01 w �=M NC93" Z: NC437701 M Y• Lab Sample jD: 53345-01 Collection Date: 7/11/2018 13:00 Result Units Rea Limit An" alvst Anal sts Da e1T'me <0.005 mg/L 0.005 KL 7/17/2018 <0,005 mg/L 0.005 KL 7/17/2018 <0.25 mg/L 0.25 DW 7/1812018 <0.1 mg/L 0.1 AW 7/13/2018 0900 2.21 mg/L 0.5 KL 7/17/2018 7.66 mg/L 0.5 KL 7117/2018 <1.0 mg/L 1 MG 7113/2018 0.014 mg/L 0.01 KL 7/1712018 0 Lab Sample IM 53345.02 Collection Date: 7/1112018 14:00 es Rult Units Re Limi Anaf s Anal sis E)ate/Tirne <0.005 m !L 0.005 t<L 7/17/2Q78 <0.005 mg/L 0.005 KL 7/17/2018 <0,25 mg/L 0.25 DW 7/16/2018 <0.1 mg/L 0.1 Abel 71131201a 0500 5.91 mg/L 0.5 KL 7117/2018 6.35 mg1L 0.5 KL 7/17/2018 <1.0 mg/L 1 NIG 7113/2018 0, Sax 473 tt16 Short 5treat Kernersvtlle. North Carolina 27284 Tel: 338-996-2341 Fax: 336-996-0326 www.randalabs.com Page 1 Ubortwforz Client Sample ID: Case Farms MW4 Site; Water Tech Labs Parameter Method Zinc, Total EPA 200.7 Client Sample ID: Case Farms MW5 Site: Water Tech Labs Parameter _. __-_---.-_--_.-----_Method Arsenic, TotalV "� _ - !"PA Copper, Total EPA 200.7 Formaldehyde In Mouse MBAS SM 5540 C-2000 Potassium. Total EPA 200.7 Sodivan, Total EPA 200.7 Total Organic Carbon SM 5310 I3-2000 Zinc, Total EPA 200,7 Report of Analysis 7/20/2018 Lab Sample ID: 53345-02 Collectlon Date: 7/11/201& 14.00 Result Units Rev Limit Analyst Analysis D telTime 0.043 mq1L 0.01 KL 7/17/2018 Lab Sample ID: 53345-03 Collection Date: 7/11/2018 13.30 Result Units w Reo Limi� Anal s Anatysis Date/Time c0.005 ' `mg/L 0,005 KL 711712018 <0.005 mg,IL 0.005 KL 7/17/2018 <0.25 mg1L 0.25 DW 7/16/2018 <0.1 mg/L 0.1 AW 7/1312018 0$00 1.94 mg/L 0.5 KL 711712018 10.2 mglL 0.5 KL 7/17120i8 41.0 mg/L 1 MG 7/13/2018 0.018 mgrl. 0.01 KL 7117/2018 n1.4 = no/ anotyze-a P.O Box 473 106 Short Street KemersAle. North Carolina 27284 Tel: 336-95G-2841 Fax. 336-996-0325 wvm randalabs cent Page 2 L1'. -1 C LABS,, 5 Pinewood Plaza Drive - P.O. Box 1066 Granite Falls, NC 26630 Phone (828) 386--4444 -- Fax (828) 396-5761 CLIENT: Case Farms Hatchery PHONE NUMBER: 828-438-6900 ext6975 c/o Cindy McGinnis TYPE SAMPLE: nla Manager Effluent Monitoring Well #3 Monitoring Well #4 Monitoring Well #5 113W,jWed By: �, No. LOCATIONS: 4 SAMPLER NAME: Collection Information T TYPE CONTAINERS DATE TIME TEMP. Grab/ No Plastic/ ANALYSIS REQUIRED Composite Glass Grab 8 Plastic 1=ecal Coliform, Chloride, TDS BOD-5, TSS, Conductivity NO3-N,TKN, NH3-N 0 r I Grab i.I ftob .0 Grab �.0 Grab Date: Time: I R r_io..or Elate: ,,[ Coal 4°C ,*�Q12SO4 [] NaOH IN03 hlamating Agent f J Other SAMPLE TEMP. @ LAB (-C) 3. a Chlorine Residu I mg1l 12 Plastid TDS, Chloride, MBAS, Glass Formaldehyde, Conductivity As, Cu, K, Zn, Na NH3-N. NO3-N, T.P., TKN TOC VOC(Annual Nov. only) 12 Plastid Glass Same As #3 12 Plastid Glass 10 Same As #3 Date. t Time: NC CERTIFIED LAB* 50 m mom Roy Cooper, Governor ■� NC DEPARTMENT OF Susi Hamilton. Secretary ■moms NATURAL AND CULTURAL RESOURCES s mom Walter Clark, Director, Land and Water Stewardship NCNHDE-9296 June 17, 2019 Chrissa MacConnell MacConnell & Associates, P.C. 1101 Nowell Road Raleigh, INC 27607 RE: Case Farms; A65501.30 Dear Chrissa MacConnell: The North Carolina Natural Heritage Program (NCNHP) appreciates the opportunity to provide information about natural heritage resources for the project referenced above. A query of the NCNHP database, based on the project area mapped with your request, indicates that there are no records for rare species, important natural communities, natural areas, and/or conservation/managed areas within the proposed project boundary, or within a one -mile radius of the project boundary. Please note that although there may be no documentation of natural heritage elements within or near the project boundary, it does not imply or confirm their absence; the area may not have been surveyed. The results of this query should not be substituted for field surveys where suitable habitat exists. In the event that rare species are found within the project area, please contact the NCNHP so that we may update our records. Please also note that natural heritage element data are maintained for the purposes of conservation planning, project review, and scientific research, and are not intended for use as the primary criteria for regulatory decisions. Information provided by the NCNHP database may not be published without prior written notification to the NCNHP, and the NCNHP must be credited as an information source in these publications. Maps of NCNHP data may also not be redistributed without permission. If you have questions regarding the information provided in this letter or need additional assistance, please contact Rodney A. Butler at rodnev.butler@ncdcr.gov or 919.707.8603. Sincerely, NC Natural Heritage Program DEPARTMENT OF NATURAL AND CULTURAL RESOURCES 121 W. JONES STREET, PALEIGH_ NC 27603 - 1651 MAIL SERVICE CENTER, RALE10H. NC 27699 OFC S19.707.9120 • FAX 919.707,9121 NCNHDE-9296: Case Farms ,Iay LiN BLn a C /i Pd Rarlre1 O FA�y^yp NpN^P9� n 9 �ssl , A Vane Vr�a� ftd / Ng fienr`el1F O Jamee 9r 7a 2 �S3 a = yi z � W 1391 tt .13310 • � ' �, Nolman of 5 N IV W+E S June 17, 2019 ❑ Project Boundary ❑ Buffered Project Boundary J' a v / Afill Race Rd 1:23,278 0 0.2 0.4 0.8 mi 0 0.3 0.6 1.2 km Sources: Esri, HERE, Garmin, Intermap, increment P Corp., GEBCO, USGS, FAO, NPS, NRCAN, GeoBase, IGN, Kadaster NL, Ordnance Survey, Esri Japan, METI, Esri China (Hong Kong), (c) OpenStreetMap contributors, and the GIS User Community Page 2 of 2 Case Farms Morganton Hatchery Irrigation System Expansion Soils Evaluation MacConnell & Associates, P.C. 1101 Nowell, Road, Suite 118 Raleigh, North Carolina 27607 P.Q. Box 129 Morrisville, North Carolina 27560 Phone: (919) 467-1239 Fax: (919) 319-6510 Environmental Consultants, 8412 Falls of Neuse Road, Suite 104, Raleigh, NC 27615 • Phone; (919) 846-5900 sandec.com MacConnell & Associates, PC Attn: Mr. Gary MacConnell, PE PO Box 129 Morrisville, NC 27560 Revised May 14, 2019 S&EC Project #13766.51 Re: Soil Series Evaluation on Proposed Case Farms Spray Irrigation Expansion Site, Burke County, NC. Dear Mr. MacConnell: Soil & Environmental Consultants, PA (S&EC) performed a soil series evaluation on the above referenced property. This was performed at your request as part of the preliminary planning process in order to determine areas of soil that have potential for surface wastewater disposal. Fieldwork was performed on January 25, and May 2, 2019 and was completed as per our scope of work dated January 21, 2019. Case Farms currently has a permitted spray irrigation system as covered in the NCDEQ Permit No. WQ0033677. The facility has a documented and permitted flow volume of 8,000 gallons per day. The existing spray irrigation field is 4.21 acres in size. The current yearly application rate is 29.18 inches per year. According to information provided to S&EC, during certain times of the year the facility is experiencing ponding issues within the spray field. Therefore a consideration is made to increase the wetted area into the wooded area adjacent to the existing spray field. This report is being prepared to help assess the possibility of expanding the spray field and to satisfy part of the requirements set forth by 15A NCAC 02T .0504 (b) concerning the soils report for Wastewater Irrigation Systems. This report covers subsets 1 and 3 of .504 (b), whereas subsets 2 & 4 will be covered in follow up testing once the proposed wetted area is determined. S&EC traversed the property and observed landforms (slope, drainage patterns, past use, etc.) as well as soil conditions (depth, texture, structure, seasonal wetness, restrictive horizons, etc.) through the use of soil auger borings. The site was evaluated during moist soil conditions. From these observations, an evaluation of the site, relative to surface disposal of wastewater, was developed. Soil areas were estimated in the field, the soil boring locations flagged and located using a hand held GPS unit. FINDINGS At each boring location, the soils were classified by soil series name according to the standard methodology for soil classification stated in the "Field Book for Describing and Sampling Soils, version 3" published by the Natural Resources Conservation Service (NRCS, 2012). After identification to the series level, the soils were further categorized into map units based on similar morphological characteristics and/or high frequency of association. This site is located in the upper piedmont mountain region of Burke County. The upland soils on this tract are similar to the Fairview soil series (Fine, kaolinitic, mesic Typic Kanhapludults). These soils typically have a thin sandy loam surface material over a sandy clay loam to clay subsoil. Generally these soils are at least 48 inches (or more) deep to prohibitive soil characteristics and are suitable for surface spray wastewater systems. The soil morphological data for each hand auger description is noted in the soil profile description sheets in Attachment 1. The potentially useable soil areas are identified on the attached "Soil Series Evaluation Map". The initial proposed spray irrigation area is 1.97 acres in size. Based on a site meeting with the project engineer, the proposed spray field area was expanded within some areas that contain small amounts of unsuitable topography (drainageway features, gullies, etc.). The project engineer and the land owner plan to fill in these unsuitable features and spray irrigate in this area. This is identified with the "Red Hatched Lines" on the attached map. The proposed area to be amended with fill is approximately 1.41 acres in size. The larger drainage features were determined unsuitable due to surface water diversion features and labeled "UN" on the attached map. The setbacks and/or buffer areas were generated by S&EC using GIS tax map property lines, aerial map of the site and are shown on this map as "NE", (not evaluated). These setbacks are based on surface spray irrigation and not surface drip irrigation. Final spray field setbacks and acreage will need to be established by the project surveyor. To fill in the small gullies and drainage features, the fill material must have a soil texture of sandy loam in order to establish vegetative cover and must contain no more than 10% by volume fibrous organics, or other debris. The fill material and the existing soil shall be mixed to a depth of six inches below their interface. All heavy vegetative cover and organic leaf litter will be removed from the existing soil surface before fill material is added. The area will be level from adjacent upland sides and the lower end side slope of the fill shall not exceed a rise to run ratio of 1:4. The fill soil needs to be constructed so it sheds surface water and will be stabilized with a vegetative cover to prevent eroding. S&EC and the project engineer will need to meet with NCDEQ to review the areas to be amended and to gain approval of these areas being used for spray irrigation. GENERAL WASTEWATER CONSIDERATIONS Once potentially useable areas are located through vertical borings, the next consideration is to identify the soil series and the boundary limits of each series. Based on our estimates, approximately 3.38 acres of Fairview Soil Series is up for consideration for the spray field expansion. Once a proposed wetted area is identified, then additional site testing will be required such as in -situ hydraulic conductivity measurements, soil fertility analysis and additional detailed soil profile descriptions. Depending on the results of those studies, an updated water balance may be required as well. Maximum Instantaneous Application Rate: Table 1 (see attached) gives the typical ranges of soil infiltration rates as a function of surface texture and slope. As previously mentioned, the site is currently wooded and contains a good cover of leaf litter over the soil. Most of the surface textures encountered on the site fall into the sandy loam class. Some areas had a thin layer of sandy loam surface over a sandy clay loam textured soil. Additionally, the slopes range from 14% to 15% with the site proposed to be left in woods and no grass cover. The recommended instantaneous application rate is 0.2 to 0.3 in/hr. The infiltration rate for Table 1 was obtained from the Sprinkler Irrigation Association, Sprinkler Irrigation (1969). As noted above, the annual loading rate is 29.18 inches per year, which seems reasonable on grass lands, however if the proposed expansion area is to be kept in woods, then the agronomic assessment would establish the site loading based on nutrients and then we compare that value to the measured in - situ rates. Again additional detailed site work and testing will be needed to obtain the recommended annual loading for this expansion area before being submitted for NCDEQ review. This report discusses the general location of potentially useable soils for surface wastewater disposal and, of course, does not constitute or imply any approval or permit as needed by the client from the permitting agency. S&EC is a professional consulting firm that specializes in the delineation of soil areas for wastewater disposal and site testing, analysis and permitting assistance. As a professional consulting firm, S&EC is hired for its professional opinion in these matters. The rules governing wastewater treatment (interpreted and governed by local and state agencies) are evolving constantly, and in many cases, affected by the opinions of individuals employed by these governing agencies. Because of this, S&EC cannot guarantee that areas delineated and/or systems designed will be permitted by the governing agencies. As always, S&EC recommends that anyone making financial commitments on a tract be fully aware of individual permit requirements on that tract prior to final action. Soil & Environmental Consultants, PA is pleased to be of service in this matter and we look forward to assisting in the successful completion of the project. Please feel free to call with any questions or comments. Sincerely, Soil & Environmental / C,,on//su Q� W Don Wells, Licensed Soil ScientistIgg- A61 --J SOIL 'L,O U N J Table 1. Typical Ranges of Soil Infiltration Rates by Soil Texture and Slope. Basic Infiltration Rate (in hr 1)* Slope Texture ----------------------------------------- 0-3% 3-9% 9+% --------------------------------------------------------------------------------------------------------- sands 1.0+ 0.7+ 0.5+ loamy sands 0.7-1.5 0.5-1.0 0.4-0.7 sandy loams and fine sandy loams 0.5-1.0 0.4-0.7 0.3-0.5 very fine sandy loam and silt loam 0.3-0.7 0.2-0.5 0.15-0.3 sandy clay loam and silty clay loam 0.2-0.4 0.15-0.25 0.1-0.15 clay and silty clay --------------------------------------------------------------------------------------------------------- 0.1-0.2 0.1-0.15 < 0.1 Source: Sprinkler Irrigation Association, Sprinkler Irrigation (1969) * For good vegetative cover, these rates may be 25-50% greater. For poor surface conditions, rates may be as much as 50% less. ATTACHMENT 1 Soil Profile Description Sheets Attachment 1. SOIL/SITE EVALUATION for ON -SITE WASTEWATER SYSTEM OWNER: _Case Farms _ APPLICATION DATE ADDRESS:_ Morganton, NC _ DATE EVALUATED: _1-25-19 & 5-1-19 PROPOSED FACILITY: _Chicken Hatchery _ PROPOSED DESIGN FLOW: 8,000 gpd PROPERTY SIZE: LOCATION OF SITE: PROPERTY RECORDED: WATER SUPPLY: ❑ Private Public Well ❑ Spring EVALUATION METHOD: EAugerBoring ❑ Pit ❑ Cut ❑ Other TYPE OF WASTEWATER: ❑ Sewage E Industrial Process ❑ Mixed P R SOIL MORPHOLOGY OTHER F (.1941) PROFILE FACTORS I 1940 L E LANDSCAPE HORIZON .1942 POSITION/ DEPTH PROFILE # SLOPE %n (IN.) .1941 .1941 SOIL .1943 .1956 .1944 CLASS STRUCTURE/ CONSISTENCE/ WETNESS/ SOIL SAPRO RESTR & LTAR TEXTURE MINERALOGY COLOR DEPTH CLASS HORIZ A. 0 - 4 SCL, WK SBK Non Exp 7.5 YR 4/3 Side Slope 7.5 YR 5/6 >57" Suitable for Spray Bt, 4 — 23 Clay, Fi, SBK SS, SP 15% 5 YR 5/8 1 BC, 23 38 SCL, WK, Fi SBK SS, SP - 5 YR 5/8 C, 38 — 57 + SL, M 2.5 YR 5/8, 5 YR 5/6 A, 0 - 2 SL, GR Non Exp 10 YR 3/3 Side Slope Suitable for Spray Bt, 2 - 24 SCL, CL, Fi, SBK SS, SP 15% 10 YR 4/4 >48" BC, 24 - 30 SCL, WK SBK SS, SP 2 10 YR 5/6 SL, M Non Exp C, 30 — 48+ 10 YR 4/3 10 YR 5/6 10 YR 7/3 A, 0 - 4 SCL, WK SBK Non Exp 10 YR 4/6 Side Slope >48" Suitable for Spray Bt, 4 - 24 SCL, CL, Fi, SS, SP 15% 5 YR 4/6 SBK 3 BC, 24 - 30 SCL, WK SBK SS, SP 10 YR 4/6 CB, 30 - 45 SL, WK SBK Non Exp 10 YR 4/6 C, 45 — 48+ SL, M Non Exp 10 YR 5/6 A, 0 - 2 CL,WK SBK SS, SP 10 YR 4/2 Side Slope Suitable for Spray Bt, 2 - 24 Clay, Fi, SBK SS, SP 15% 2.5 YR 4/8 >54" BC, 24 - 40 SCL, WK, SBK SS, SP 4 2.5 YR 5/8 SL, M Non Exp 2.5 YR 5/8, 5 C, 40 — 54+ YR 5/6 COMMENTS:_ Fairview soil series (Fine, kaolinitic, mesic Typic Kanhapludults). SOIL/SITE EVALUATION Sheet _2_ of_2_ (Continuation Sheet) COUNTY: Burke P R 0 r II F # .1940 LANDSCAPE POSITION/ SLOPE % HORIZON DEPTH (IN) SOIL MORPHOLOGY (.1941) OTHER PROFILE FACTORS PROFILE CLASS & LTAR .1941 STRUCTURE/ TEXTURE .1941 CONSISTENCE/ MINERALOGY .1942 SOIL WETNESS/ COLOR .1943 SOIL DEPTH .1956 SAPRO CLASS .1944 RESTR HORIZ 5 Side Slope 14% A, 0 - 4 SL,GR Non Exp 10 YR 4/2 2.5 YR 4/8 2.5 YR 1/8 5 YR 5/8, 5 YR 5/6 >57" Suitable for Spray y I I Bt, 4 - 24 Clay, Fi, SBK SS, SP BC, 24 - 45 SCL, WK, SBK SS, SP C, 45 — 57+ SL, M Non Exp 6 Side Slope 15% A, 0 - 4 SCL, WK SBK Non Exp 7.5YR4/3 7.5 YR 5/6, 2.5 YR 4/6 2.5 YR 4/6 5 YR 5/8, 5 YR 5/6 5 YR 5/8, 7.5 YR 4/4, 7.5 YR 7/3 >87" Mica flakes in Suitable for Spray I I Bt, 4 — 32 Clay, Fi, SBK SS, SP BC, 32 - 48 SCL, WK SBK SS, SP C1, 48 - 72 SCL, SL, Wk Non Exp C2, 72 — 87+ SL, M Non Exp IL u � i COMMENTS:_ __ Fairview soil series (Fine, kaolinitic, mesic Typic Kanhapludults). SOIL ,S U' 10 �. smq 1 �N .•x ram.. ' yZ�yl A. P ,tiY1�Y�iN'AI�.� • 5y\ y 4 NOT A SURVEY. "SUITABLE FOR PRELIMINARY PLANNING PARCEL BOUNDARIES FROM BURKE PURPOSES ONLY. THIS MAP SHOULD DETAILED SOIL/SITE EVALUATION COUNTY GIs. 2018 AERIAL FROM BE USED AS A GENERAL GUIDE. SOME SOIL LINES WERE DELINEATED AND FLAGGED NCONEMAP.COM. ADJUSTMENTS WILL BE NECESSARY IN IN THE FIELD BY S&EC PERSONNEL. THE THE FIELD DUE TO FIELD SURVEY AND SOIL FLAGS BEAR THE S&EC LOGO. THE TOPOGRAPHIC IRREGULARITIES. SOIL FLAG POSITIONS AND KSAT LOCATIONS WERE ESTABLISHED USING CPS RECEIVERS. SEE ACCOMPANYING S&EC REPORT. EXISTING EXISTING SPRAY FIELD 9 UN UN �- AREA 28,760 SQ.FT. APPROX. 0.66 ACRES 7AREA 85,620 SQ.FT. 1 APPROX. 1.97 ACRES AREA 32,660 SQ.FT. APPROX. 0.75 ACRES OPO 00000 Go i GRAPHIC SCALE 1"=150' 150' 0 150' LEGEND Areas contain soils suitable for spray irrigation systems. Soils are similar to the Fairview Soil Series. xgProposed areas by MacConnell & Associates, PC to be amended with NCDWR approved fill due to gullies, dithces, etc. Soils are similar to the Fairview Soil Series. UNUnsuitable areas due to landscape position. NEAreas not evaluated due to property setbacks, etc. Soil boring location. I"— J W W Z � z i- O U UO �(S) V J U z Q O U w LLJ V CLI (S) m QO 1 O y � oU � � ° n Q W_ R/ LU 0 Soil & Environmental Consultants, 8412 Falls of the Neuse Road, Ste 104 Raleigh, NC 27613 Phone: (919) 846-5900 Case Farms Spray Irrigation Expansion Site Burke County, NC Project No. 13766.S2 June 2, 2019 Submitted to: MacConnell & Associates, PC Attn: Mr. Gary MacConnell, PE PO Box 129 Morrisville, NC 27560 Prepared by: Soil & Environmental Consultants 8412 Falls of the Neuse Road, Suite 104 Raleigh, NC 2761 Table of Contents Page Executive Summary.............................................................................. 2 I. Introduction.................................................................................... 3 II. Site/Project Description...................................................................... 3 III. Soil Sampling Methods and Results ...................................................... 3 IV. Wastewater Analysis........................................................................ 4 V. Nitrogen Loading.............................................................................. 4 VI. Phosphorus Loading........................................................................ 5 VII. Salt and Heavy Metal Loading........................................................... 6 VIII. Additional Soil Sample Results......................................................... 6 IX. Crop Establishment and Management ................................................... 7 X. Conclusions..................................................................................... 7 XI. References..................................................................................... 9 Appendix 1. Waypoint Analytical Soil Laboratory Report Appendix 2a. N and P Balance Calculations for Mixed Wooded Receiver Crop Option Appendix 2b. N and P Balance Calculations for Fescue Grass Receiver Crop Option Executive Summary Soil & Environmental Consultants, PA, (S&EC) has completed an agronomist report for the site referenced above. This report addresses the requirements set forth by 15A NCAC 02T.0504 (i) concerning the agronomic management plan for surface wastewater disposal, where spray irrigation fields are used as final wastewater receiver sites. Case Farms currently has a permitted spray irrigation system as specified in NCDEQ Permit No. WQ0033677. The facility has a documented and permitted flow volume of 8,000 gallons per day and an existing 4.3 acre spray irrigation field. The current annual application rate is 29.18 in/year, but there is a desire to expand the spray field into an adjacent wooded area. The existing spray field utilizes tall fescue as a receiver crop, while the expanded spray area would be located in a mixed stand of mature pine and hardwood trees. For this agronomic analysis, S&EC determined maximum nutrient loading rates to the new proposed area (3.38 ac) using two different cover crop scenarios. The first scenario assumes that the area remains vegetated as mixed hardwood and pine trees, whereas the second option evaluates the feasibility of replacing the wooded areas with fescue grass. A portion of the new spray area (1.41 ac) would require amending ditches and gullies with suitable fill materials. Based on the existing pine/hardwood trees, irrigation rates would be limited to 17.92 in/yr or 4506 gal/day if irrigated on 3.38 acres of usable soils. In the case of the fescue grass option, up to 10,279 gal/day (40.88 in/yr) could be irrigated on the 3.38 acres of usable soils. Soil phosphorus levels in the proposed new area tested "Low" and would benefit from wastewater P additions. P added as wastewater would be slightly more than potential crop P removal rates but it would not be a limitation to the maximum irrigation rates based on PAN limitations for either receiver crop scenario. 2 MacConnell & Associates, PC Attn: Mr. Gary MacConnell, PE PO Box 129 Morrisville, NC 27560 Environmental Consultants, Neuse Road, Raleigh, NC 27613 Phone: (919) 846-5900 June 3, 2019 Project #: 13766.52 Re: Agronomist Report for Case Farms Spray Irrigation Expansion Site —Burke County, NC. I. Introduction Soil & Environmental Consultants, PA, (S&EC) has completed an agronomist report for the site referenced above. This report addresses the requirements set forth by 15A NCAC 02T.0504 (i) concerning the agronomic management plan for surface wastewater disposal, where spray irrigation fields are used as final wastewater receiver sites. Case Farms currently has a permitted spray irrigation system as specified in NCDEQ Permit No. WQ0033677. The facility has a documented and permitted flow volume of 8,000 gallons per day and an existing 4.3 acre spray irrigation field. The current annual application rate is 29.18 in/year, but there is a desire to expand the spray field into an adjacent wooded area. The purpose of this report is to perform an agronomic evaluation to determine the feasibility of dedicating the new adjacent areas as additional receiver sites. As part of this study, the proposed new spray areas were analyzed to determine nutrient and other agronomic limitations based on year-round application of the wastewater. II. Site/Proiect Description The proposed irrigation scheme contains one major soil unit (Fairview series) as described in S&EC's soil evaluation of the site. A portion of the new spray area (1.41 ac) would require amending ditches and gullies with suitable fill materials. Refer to the soil report and associated maps for additional soil series background information. The existing spray field utilizes tall fescue as a receiver crop, while the expanded spray area would be located in a mixed stand of mature pine and hardwood trees. For the agronomic analysis, S&EC determined maximum nutrient loading rates to the new proposed area (3.38 ac) using two different cover crop scenarios. The first scenario assumes that the area remains vegetated as mixed hardwood and pine trees, whereas the second option evaluates the feasibility of replacing the wooded areas with fescue grass. Please note that soil hydraulic limitations were not considered in nutrient loading calculations. III. Soil Samplinit Methods and Results The proposed addition to the existing spray field is located in an existing stand of mature pine and hardwood trees. Since the area has historically been managed as a single unit, one composite soil sample was created by collecting random cores from the upper 6 inches of soil throughout the proposed spray area. Soil fertility sample results are reported in Appendix 1 and summarized in Table 1. Soils were not analyzed for nitrogen due to the dynamic nature of soil N. Likewise, soils were not analyzed for heavy metals given that historical crop management does not indicate any prior heavy metal loading. Soil samples were not collected in the existing permitted spray field. Table 1. Soil Fertility Results Summary for Selected Nutrients/Parameters. vegetation CEC pH P K I M Ca S -T�Sample Zn Mn Cu me/100 ---------------------------------- PPM --- ---------------------------------- S-1 Mixed pines/hardwoods 2.4 5.2 6 54 48 209 23 F-17.422 0.3 IV. Wastewater Analysis A wastewater analysis was provided to S&EC from the values reported on the site's Non - Discharge Monitoring Reports (Form NDMR 08-11) for the time period of March 2018- February 2019. Nitrogen is the plant nutrient that is typically the most limiting to wastewater application. A summary of the estimated wastewater-N fractions is provided in Table 2. Based on the N constituent estimates, the average annual combined nitrate (NO3--N) and nitrite (NO2 -N) nitrogen is 0.20 mg NO3--N + NO2 -N /L. The average annual ammonium concentration is 23.77 mg NH3'-N /L, and the average total Kjeldahl Nitrogen (TKN) value is 49.10 mg/L. Table 2. Summary of Wastewater N-Fractions for Case Farms. Date TKN NH3 NO3 NO2 Inor -N Or -N m/L m/L m/L m/L rn/L m/L March 2018 18.50 13.40 0.28 N/A 13.68 5.10 July 2018 67.50 17.90 0.12 N/A 18.02 49.60 November 2018 61.30 40.00 0.21 N/A 40.21 21.30 Average 49.10 23.77 0.20 N/A 23.97 25.33 Plant available nitrogen (PAN) application rates were determined for the spray areas based on wastewater analysis and hydraulic loading rates. Since the wastewater will be applied to the proposed areas through a sprinkler spray system, some ammonium - nitrogen (NH4'-N) will be lost via ammonia volatilization. S&EC assumed an ammonia volatilization coefficient of 0.5 for the present analysis. According to the wastewater analysis, a significant proportion of wastewater-N is present as organic-N. An annual N- mineralization coefficient of 0.35 was used for determining PAN. Using these estimates, the annual wastewater plant available nitrogen (PAN) was calculated as follows: Total applied PAN = (0.20 mg NO3--N + NO2--N /L + 0.5(23.77 mg NH4'-N/L) + 0.35(25.33 mg organic N/L) = 21.0 mg PAN/L Recommended annual PAN application rates were determined using available data for both proposed vegetation types (Table 4). PAN recommendations for hardwood and pine trees were referenced from the North Carolina Cooperative Extension/NC State University Nutrient Management Manual (2003). These recommendations suggest that hardwood trees could assimilate 70-100 lb/PAN/yr. Based on the soil map units encountered on -site and the characteristics of the wastewater, S&EC recommends a maximum annual application rate of 85 lb PAN/ac/yr. In order to prevent over - application of N, the hydraulic loading rates in each proposed irrigation zone would be limited to 17.92 in/yr. Based on an application area of 3.38 acres, this equates to a maximum irrigation rate of 4506 gal/day if the wetted area remains in its current wooded state. As previously noted, this value does not take into account potential soil and hydrogeologic limitations or all required buffers. Recommended annual PAN application rates for tall fescue grass are based on Realistic Yield Expectations (RYE) collected from the North Carolina Nutrient Management Workgroup located at https://realisticyields.ces.ncsu.edu. As previously noted, the soils in the new area consist of Fairview soil map units which as a basis for determining maximum allowable PAN rates. These recommendations suggest that tall fescue and/or similar cool season grasses could assimilate up to 194 lb/PAN/yr. Based on the soil map units encountered on -site and the characteristics of the wastewater, S&EC recommends a maximum annual application rate of 194 lb PAN/ac/yr. Therefore, the maximum annual hydraulic loading rate based on nitrogen loading for fescue grass would be 40.88 in/yr. Based on an application area of 3.38 acres, up to 10,279 gal/day could be irrigated on the site if the wooded area was converted to fescue grass. Please note that this value does not take into account potential soil and hydrogeologic limitations or all required buffers. The minimum land area required for disposal based on nitrogen balance calculations for both receiver crop scenarios is reported in Appendix 2. Table 4. Recommended Annual Plant Available Nitrogen (PAN) Application Rates. Proposed Vegetation Limiting Mapped Soil Unit Annual Recommended PAN Limiting Hydraulic Loadin Rate Limiting Hydraulic Loadin Rate Ib/ac in/yr al/da Mixed pine and hardwoods Fairview 85 17.92 4506 Tall Fescue grass Fairview 194 40.88 10,279 VI. Phosphorus Loadin Several assumptions were also made in determining P loading on the proposed spray fields. Wastewater total phosphorus (TP) values are composed of both organic and inorganic forms of P. Since much of the wastewater-P is typically in an organic form, not all of the P will be immediately plant available. In addition, a significant portion of the inorganic wastewater-P will form insoluble Fe and Al precipitates and/or become strongly adsorbed to amorphous soil Fe minerals once land applied. Given these assumptions, S&EC estimates that 60% of the applied P will become plant available (NCDA, 1999). Based on the wastewater analysis, the average total phosphorus concentration is 13.94 mg/L. Using this average value, the total plant available phosphorus of the wastewater is calculated as follows: 13.94 mg Total P/L x 2.29 x 0.60 = 31.8 mg P205/L. The proposed maximum hydraulic loading rate for the mixed hardwoods/pines (17.92 in/yr) would supply 34 lb P205/ac/yr to the spray field, whereas increasing the rate to 40.88 in/yr for fescue grass would increase the P205 rate to 771b/ac/yr. Based on research completed by Son and Gower, hardwoods removed up to 29 lb P205 from the soil (1991). Fescue grass has the ability to assimilate up to 69 lb/ac/yr. Annual wastewater-P205 application rates and estimated crop P205 removal rates for both options are found in Table 5. Even though projected P application rates exceed vegetation removal rates, P is expected to largely become chemically fixed in the soil. Therefore, phosphorus loss from the site should be considered nominal, as long as sound erosion control practices are implemented and irrigation runoff is prevented. The minimum land area required for disposal based on phosphorus balance calculations are shown in Appendix 2. Table 5. Recommended Annual Phosphorus (P205) Application Rates by Proposed Vegetation Type. Proposed Vegetation Limiting Mapped Soil Unit Limiting Hydraulic Loadin Rate Proposed P205 Application Potential Crop Removal in/ r Ib/ac Ib/ac Mixed pine and hardwoods Fairview 17.92 34 29 Tall Fescue grass Fairview 40.88 77 69 As noted in the soil fertility test results, current soil test phosphorus (P) levels in the wooded area is categorized as "Very Low", according to the North Carolina index value. This indicates that either potential cover crop could benefit from the addition of wastewater-P. Maintaining adequate soil P can be especially important as P is commonly a limiting nutrient in forest productivity on these soils. Since the P added as wastewater- P would not adequately build up soil P to recommended levels, an additional application Of P205/ac should be considered for the intended cover crop(s) per Waypoint Analytical soil test recommendations. VII. Salt and Heavy Metal Loading Sodium concentrations were not analyzed in the provided wastewater analysis. However, agricultural wastewater typically has Sodium Adsorption Ratios (SAR) values below 10.0, thereby posing little risk of developing sodium related problems in the soil. Annual soil samples should also be taken to monitor sodium status in the soil. Irrigated areas can be amended with gypsum additions should SAR or soil sodium levels start to increase. Since heavy metals were not included in the wastewater analysis, S&EC did not calculate metal loading or site life limitations. However, considering the waste stream source, heavy metal loading and associated plant toxicities are not expected to be an agronomic concern. VIII. Additional Soil Sample Results Based on the soil sample results, the surface CEC of the mixed pine hardwood area is 2.4 meq/100g. Although this value is considered relatively low from a total nutrient holding capacity standpoint, adding lime at the recommended rate (1.0 ton/ac) should increase the pH dependant CEC and ensure nutrient availability for optimum plant uptake. Lime applications should follow recommendations made by the current soil analysis and on all future soil samples. Improving the soil fertility on the site with lime and other amendments will serve to maximize growth potential of wooded and grassy areas. The wooded areas are already adapted to the marginal soil fertility conditions and will likely thrive even without the addition of these amendments, especially since the irrigation system will provide a constant supply of water, nitrogen and phosphorus. If maximum timber or grass yield is desired, liming should be performed as recommended in the attached soil test report to raise soil pH and improve the low calcium and magnesium levels. Since access lanes would likely be established to accommodate irrigation lines, lime and other fertilizer additions could occur via broadcast applications along the cleared pathways. Potassium (K) was not estimated as part of the wastewater analysis. Soil test results suggest that the proposed new area has "low" levels of soil K and could benefit from additional K fertilizer in order to maximize growth (Appendix 1). According to the soil fertility analysis, the average sodium (Na) level of the sampled area was 12 mg/kg soil. Sodium levels above 15% of the CEC can be detrimental to crop production and to the soil structure in the surface horizons. The soil fertility lab results indicate that these soils do not meet this threshold level of sodium. Wastewater sodium adsorption ratio (SAR) was not reported by the wastewater analysis, but typically agricultural wastewater does not contain sodium concentrations at detrimental levels. Annual soil samples should be taken to monitor sodium status in the soil. Irrigated areas can be amended with gypsum additions should SAR or soil sodium levels start to increase. Since heavy metals were not included in the wastewater analysis, S&EC did not calculate metal loading or site life limitations. However, considering the waste stream source, heavy metal loading and/or associated plant toxicities are not expected to be an agronomic concern. IX. Crop Establishment and Management If the proposed spray area is to remain wooded, periodic stand thinnings should be prescribed by a registered forester. Lanes will also need to be established through the wooded areas to accommodate the irrigation lines. These lanes should be cleared periodically to ensure the spray system functions properly. Low lying limbs or saplings that interfere with uniform application from the spray heads will need to be removed on an annual basis, as well as any limbs or trees that have fallen. As succession of the forest takes place, there may be a need to reevaluate the forest species composition and corresponding nutrient requirements. Soil samples should be taken every year within each irrigation zone to monitor nutrient status, soil pH and heavy metal content. If fescue grass is selected as a cover crop, a suitable seed bed should be established by removing existing vegetation, stumps, weeds, etc. by chemical controls and/or tillage. Tillage may also be necessary to develop favorable soil structural conditions. Starter fertilizer and lime should be incorporated into the prepared seedbed prior to seeding. Fescue grass is best established from seed in mid -August to mid -September. Seed should be broadcast applied at a rate of 10-15 lb/ac or incorporated into the seedbed at a rate of 6 lb/ac. Once established, fescue grass should be mowed to a height of no less than 3 inches. If additional fertilization or liming is required based on soil tests, applications should made in the late summer/early fall. Re -seeding may be required in the fall on an annual basis. Grass will need to be cut, baled and removed as needed to remove nutrients from the site. X. Conclusions Fescue grass and pine/hardwood cover crops were evaluated in the present agronomic analysis to determine limiting nutrient loads for wastewater generated by Case Farms. Based on this evaluation, plant available nitrogen (PAN) has been shown to be the most limiting wastewater nutrient in both cover crop scenarios. Based on the existing pine/hardwood vegetation, irrigation rates would be limited to 17.92 in/yr or 4506 gal/day if irrigated on 3.38 acres of usable soils. Although the fescue grass can accept a higher PAN loading rate, maintenance is generally less intensive in mature wooded spray areas as compared to grass cover crops since assimilated nutrients are stored within woody tissue. In the case of the fescue grass option, up to 10,279 gal/day (40.88 in/yr) could be irrigated on the 3.38 acres of usable soils. Although a larger volume of wastewater could be irrigated in this case, fescue grass would also require more maintenance in the form of hay cutting and removal. As previously noted, these hydraulic rate recommendations do not take into account hydrogeologic and/or soil hydraulic limitations. Soil phosphorus levels in the proposed new area tested "Low" and would benefit from wastewater P additions. P added as wastewater would be slightly more than potential crop P removal rates. Additional nitrogen, phosphorus, and potassium fertilization should not be required on the areas of mixed pines and hardwoods. Converting the wooded areas to fescue grass would require lime additions to ensure optimal growing conditions. Heavy metal loading and plant toxicities are not expected to be an agronomic concern based on the proposed wastewater source. This report discusses the general agronomic conditions of Case Farms spray field and does not constitute or imply any approval or granting of a permit as needed by the client from the State. As a professional consulting firm, S&EC is hired for its professional opinion in these matters. The rules governing wastewater treatment and application (interpreted and governed by local and state agencies) are evolving constantly, and in many cases, affected by the opinions of individuals employed by the governing agencies. Ricky Pc NC Lice Mark Allen Agronomist XI. References 1. North Carolina Interagency Nutrient Management Committee. 2014. Realistic yields and nitrogen application factors for North Carolina crops. http://Yields.soil.nesu.edu North Carolina State University, North Carolina Department of Agriculture and Consumer Services, North Carolina Department of Environment and Natural Resources, Natural Resources Conservation Service. Raleigh NC. 2. NCSU Nutrient Management Manual. North Carolina Cooperative Extension. Reference Section 59. 3. Son, Y. and S.T. Gower. 1991. Aboveground Nitrogen and Phosphorus Use by Five Plantation Grown Trees with Different Leaf Longevities. Biogeochemistry. 14:167- 191. 4. Tisdale, S.L., et. al. 1999. Soil Fertility and Fertilizers: An Introduction to Nutrient Management. 6a' Edition. Prentice -Hall, Inc. New Jersey. 108-109, 119-120. Waste Coefficients Worksheet. 1999. North Carolina Department of Agriculture and Consumer Services Agronomic Division. 10 Page 1 of 2 Report Number: 19-084-0579 Account Number:45479 Send To: SOIL & ENVIRONMENTAL ACCOUNTS PAYABLE 8412 FALLS OF NEUSE ROAD SUITE 104 RALEIGH NC 27615 Waypoint(D ANALYTICAL "Every acre... Every year.'4M SOIL ANALYSIS REPORT Date Received: 03/25/2019 Date Of Analysis: 03/26/2019 Date Of Report: 03/27/2019 7621 Whitepine Road, Richmond, VA 23237 Main 804-743-9401 ° Fax 804-271-6446 www.waypointanalytical.com Grower: Case Farms, Burk Co NC SEC Project # 13766.52 Analytical Method(s): Mehlich 3 SMP Buffer pH Loss On Ignition Water pH INC = North Carolina Fertility Index Value OM W/V ENR Phosphorus Potassium Magnesium Calcium Sodium pH Acidity C.E.0 Sample ID Lab Field ID Number % Soil Ibs/A M3 K Mg Ca Na Soil Buffer H Rate Class ppm Rate ppm Rate ppm Rate ppm Rate ppm Rate ppm Rate ppm Rate pH Index meq/100g meq/100g S 1 12764 3.8 123 6 VL 54 L 48 H 209 L 12 L 5.2 6.85 0.8 2.4 M MIN IN 5 INC = 28 Percent Base Saturation Nitrate Sulfur Zinc Manganese Iron Copper Boron Soluble Salts Sample ID Field ID K Mg Ca Na H NO3 N S Zn Mn Fe Cu B SS % % % % % ppm Rate ppm Rate ppm Rate ppm Rate ppm Rate ppm Rate ppm Rate ms/cm Rate S 1 5.8 16.7 43.5 2.2 33.3 1 VL 23 M 1.4 L 22 H 115 VH 0.3 VL 0.2 VL 0.04 VL NC=48 NC=35.0 NC=138 NC=15.0 Values on this report represent the plant available nutrients in the Explanation of symbols: % (percent), ppm (parts per million), Ibs/A This report applies to sample(s) tested. Samples are retained a soil. Rating after each value: VL (Very Low), L (Low), M (Medium), (pounds per acre), ms/cm (milli -mhos per centimeter), meq/100g maximum of thirty days after testing. by: �« m� G� H (High), VH (Very High). ENR - Estimated Nitrogen Release. (milli -equivalent per 100 grams). Conversions: ppm x 2 = Ibs/A, Soluble Analysis prepared by: Waypoint Analytical Virginia, Inc. C.E.C. - Cation Exchange Capacity. Salts ms/cm x 640 = ppm. Pauric McGroary Page 2 of 2 Report Number: 19-084-0579 Account Number:45479 Send To: SOIL & ENVIRONMENTAL ACCOUNTS PAYABLE 8412 FALLS OF NEUSE ROAD SUITE 104 RALEIGH NC 27615 Date Received: 03/25/2019 Date Of Report: 03/27/2019 Waypoint0 ANALYTICAL "Every acre... Every year.'4M SOIL FERTILITY RECOMMENDATIONS 7621 Whitepine Road, Richmond, VA 23237 Main 804-743-9401 ° Fax 804-271-6446 www.waypointanalytical.com Grower: Case Farms, Burk Co NC SEC Project # 13766.52 Nitrogen Phosphate Potash Magnesium Sulfur Zinc Manganese Iron Copper Boron Sample ID Intended Crop Yield Goal Lime N P205 K20 Mg S Zn Mn Fe Cu B Field ID Tons/A Ib/A Ib/A Ib/A Ib/A Ib/A Ib/A Ib/A Ib/A Ib/A Ib/A S-1 Trees -Shade 0 0.0 3.0 4.5 5.5 0.31 0.11 0.03 0 0 0.01 0.50 S-1 Trees -Evergreen 0 0.8 110 157 14 5 1.3 0 0 0.5 1.0 Comments: Nitrate -nitrogen and ammonium -nitrogen analysis will detect levels no lower than 1 ppm. Results that indicate undetected levels of nitrate -nitrogen or ammonium -nitrogen will display 1 ppm. "The recommendations are based on research data and experience, but NO GUARANTEE or WARRANTY expressed or implied, concerning crop performance is made." M Our reports and letters are for the exclusive and confidential use of our clients„ and may not be reproduced in whole or part, nor may any reference be made to the work,the results, or the company in any advertising, news release, or other public anouncements without obtaining our prior written authorization. Copy right 1977. Pauric McGroary Appendix 2a. Nitrogen and Phosphorus Balance Calculations for Mixed Wooded Receiver Crop Option Case Farms S&EC Job#13766.S2 Fairview soils application rate (in/yr) : 17.92 application area (sf): 147233 application rate (gal/day) 4506 Minimum land area required for nitrogen disposal based 85 Ibs PAN/acre removal rate: mg PAN/L = 21.0 PAN recommendation = 85 days in growing season = 365 147233*21.0*8.33*365/1000000/85 = 3.38 acres, or 147,233 sf Minimum land area required for phosphorus disposal based on 29 Ibs P2O5/acre removal rate: mg P2O5/1- = 8.36 P205 recommendation = 29 days in growing season = 365 147233*8.36*8.33*365/1000000/29 = 3.95 acres, or 172,030 sf Appendix 2b. Nitrogen and Phosphorus Balance Calculations for Fescue Grass Receiver Crop Option Case Farms S&EC Job#13766.S2 Fairview soils application rate (in/yr) : 40.88 application area (sf): 147233 application rate (gal/day) 10279 Minimum land area required for nitrogen disposal based 194 Ibs PAN/acre removal rate: mg PAN/L = 21.0 PAN recommendation = 194 days in growing season = 365 147233*21.0*8.33*365/1000000/194 = 3.38 acres, or 147,233 sf Minimum land area required for phosphorus disposal based on 69 Ibs P2O5/acre removal rate: mg P2O5/1- = 8.36 P205 recommendation = 69 days in growing season = 365 147233*8.24*8.33*365/1000000/69 = 3.79 acres, or 164,940 sf Environmental Consultants, 8412 Falls of Neuse Road, Suite 104, Raleigh, NC 27615 • Phone; (919) 846-5900 sandec.com May 23, 2019 MacConnell & Associates, PC S&EC Project #13766.S2 Attn: Mr. Gary MacConnell, PE PO Box 129 Morrisville, NC 27560 Re: In -Situ Hydraulic Conductivity Testing on Proposed Case Farms Spray Irrigation Expansion Site, Burke County, NC. Dear Mr. MacConnell: Soil & Environmental Consultants, PA (S&EC) has performed an in -situ hydraulic conductivity study at the site referenced above. For this study, S&EC evaluated the useable soil series that has been previously identified for the expansion of the spray field. Of the initial 5 acres evaluated, 1.97 acres were deemed to have suitable soils for spray application and 1.41 acres will need to be slightly graded to fill small surface water diversion gullies. This report discusses the in -situ field measurements of saturated hydraulic conductivity (K,at) within the mapped soil unit. Fieldwork was performed in April and May 2019 and was completed as per our scope of work dated February 21, 2019. Case Farms currently has a permitted spray irrigation system as covered in the NCDEQ Permit No. WQ0033677. The facility has a documented and permitted flow volume of 8,000 gallons per day. The existing spray irrigation field is 4.21 acres in size with a 2.8 million gallon lagoon. The current yearly application rate is 29.18 inches per year. According to information provided to S&EC, during certain times of the year the facility is experiencing ponding issues within the current spray field. Therefore a consideration is made to increase the wetted area into the wooded area adjacent to the existing spray field. This report is being prepared to satisfy the requirements set forth by 15A NCAC 02T.0504 (b) (2) concerning the in -situ measurements for wastewater irrigation systems. The goal of this evaluation is to provide soil hydraulic conductivity data for the proper design of an expansion of the irrigation system to serving Case Farms in Burke County, NC. A soil series report dated May 14, 2019 has been previously completed and provided that identifies and discusses the on -site soils, this report is to be used in conjunction with that report. Based on conditions within the soil profiles on this site, all of the proposed areas were deemed suitable for in -situ testing. Saturated hydraulic conductivity (K,at) measurements were conducted in the Bt (clay & clay loam), BC (sandy clay loam) and C (sandy loam) horizons at three sites within the Fairview soil series by the constant head well permeameter technique (also known as shallow well pump -in technique and bore hole permeameter method). The constant head well permeameter procedure is described in Methods of Soil Analysis, Part 1., Chapter 29 — Hydraulic Conductivity of Saturated Soils: Field Methods, 29 — 3.2 Shallow Well Pump In Method, pp. 758-763 and in the Soil Science Society of America Journal, Vol. 53, no. 5, Sept. — Oct. 1989, "A Constant -head Permeameter for Measuring Saturated Hydraulic Conductivity of the Vadose Zone" and "Comparison of the Glover Solution with the Simultaneous — Equations Approach for Measuring Hydraulic Conductivity." In essence, a volume of water was applied and measured with time until a steady state of water flow was achieved. This volume/time with steady state was used to calculate the saturated hydraulic conductivity of the subsoil by the Glover equation. The three Ksat testing sites are shown on the attached map and are identified as Ksa, Site 41 - #3. Attached is a map showing the testing locations. Based on the Ksa, measurements, S&EC identified that the BC (sandy clay loam) horizon had the most limiting Ksa, value in the Fairview map unit. The average and the geometric means for all Ksat values, by horizon and map unit, are provided in Table 1 of this report and the most limiting are summarized below. The Ksat data calculations and field data sheet for each measurement is provided in Attachment 1. Geometric Mean Ksat Values: Bt = 0.33 in/hr, BC = 0.05 in/hr & C = 0.21 in/hr. These Ksat measurements were made in the unsaturated soil zone and are not intended to provide values of the saturated zone, possible mounding or the rate of water movement off site. Although the same exact hydraulic conductivity values (cm/hr) were not achieved for each individual measurement, S&EC believes a steady state was achieved within the soil horizon over the testing duration. The hydraulic conductivity rate fluctuated within a standard deviation over a long period of time and this fluctuation is common with these types of in -situ measurements. On each Ksat measurement sheet, the data (Time vs Ksat) is plotted and the average Ksa, value is given which is based on the last three to four readings. Additional work and assessments are required to determine the annual site loading rate. The next step is to conduct a preliminary water balance based on the soil drainage, temperature and rainfall data to get an idea of typical irrigation rates and to determine the feasibility of these soil areas. This will be compared to the agronomic site loading. This report discusses the in -situ testing of the proposed useable soils for on -site surface irrigation and does not constitute or imply any approval or granting of a permit as needed by the client from the State. S&EC is a professional consulting firm that specializes in the delineation of soil areas and site testing and analysis for wastewater disposal. As an environmental consulting firm, S&EC is hired for its professional opinion in these matters. The rules governing wastewater treatment (interpreted and governed by local and state agencies) are evolving constantly, and in many cases, affected by the opinions of individuals employed by the governing agencies. Thank you very much for allowing S&EC to provide this service for you. Please let me know if we can be of further assistance or if you have s about the report. Sincerely Soil & Environme nsu Don Wells, Hydrologist NC Licensed Soil Scientist r Enclosure: Map, Ksa, data 0 y w References '"� l , Amoozegar, A. 2004. Soil permeability a `� analysis. p. 625-677. In R. D. Down and J. H. Lehr. Environmental Instrumentation and Analysis Handbook. John Wiley and Sons, Inc. Hoboken, New Jersey. Amoozegar, A. and A. W. Warrick. 1986. Hydraulic conductivity of saturated soils: Field methods. p. 735- 770. In A. Klute (ed.) Methods of Soil Analysis, Part 1. Physical and Mineralogical Methods. Agronomy Monograph (2nd ed.). Am. Soc. of Agronomy, Madison, WI. Table 1 Ksat Data Summary Soil Horizon - Depth (in) Bt, 20 in BC, 32 in, Run #1 BC, 38 in Run #2 C, 57 in Soil Horizon - Depth (in) Bt, 18 in BC, 36 in C, 55 in Soil Horizon - Depth (in) Bt, 18 in BC, 36 in C, 57 in Soil Series Summary Fairview Bt BC C Site #1, Fairview Ksat Location Soil Texture Clay Sandy Clay Loam Sandy Clay Loam Sandy Loam Site #2, Fairview Ksat Location Soil Texture Clay Sandy Clay Loam Sandy Loam Site #3, Fairview Ksat Location Soil Texture Clay Sandy Clay Loam Sandy Loam Geo Mean Values In/Hr 0.33 0.05 0.21 Ave Ksat Readings In/Hr 0.13 0.01 0.01 0.08 Ave Ksat Readings In/Hr 0.80 0.12 0.31 Ave Ksat Readings In/Hr 0.34 0.10 0.38 S 0 1 L l h j �.1p1/1vn / f Mti 4���yy ko CIV- i y 7i7" v � 'R• 4 4'y .��p^�'q � f � ..`VI A �7 , •l 5., . k "SUITABLE FOR PRELIMINARY PLANNING NOT A SURVEY. ARIE BOUNDARIES PARCEL BOUNDARIES FROM BURKE PURPOSES ONLY. THIS MAP SHOULD DETAILED SOIL/SITE EVALUATION & KSATS. COUNTY GIs.AERIAL FROM COUNTY BE USED AS A GENERAL GUIDE. SOME SOIL LINES WERE DELINEATED AND FLAGGED ADJUSTMENTS WILL BE NECESSARY IN IN THE FIELD BY S&EC PERSONNEL. THE NCOTHE FIELD DUE TO FIELD SURVEY AND SOIL FLAGS BEAR THE S&EC LOGO. THE TOPOGRAPHIC IRREGULARITIES. SOIL FLAG POSITIONS AND KSAT LOCATIONS WERE ESTABLISHED USING GPS RECEIVERS. SEE ACCOMPANYING S&EC REPORT. SS -6 414 EXISTING KSAi3.5B EXISTING SPRAY FIELD I RMO] UN UN AREA 28,760 SQ.FT. APPROX. 0.66 ACRES APPROX. 1.97 ACRES AREA 32,660 SQ. FT. APPROX. 0.75 ACRES - yAl y 0000<� 000 x,09 7 GRAPHIC SCALE 1 " = 150' 150' 0 150' LEGEND Areas contain soils suitable for spray irrigation systems. Soils are similar to the Fairview Soil Series. Proposed areas by MacConnell & Associates, PC to be amended with NCDWR approved fill due to gullies, dithces, etc. Soils are similar to the Fairview Soil Series. Unsuitable areas Udue N to landscape position. not evaluated NAreas E due to property setbacks, etc. Soil boring location. Ksat location. N � � O — m 4- 0 Z � v@ o 0 v O p@ U = t LLJ L V / z� z Ov � Q LL1 11 �< LLJ 77 z O(S) Q o lLJ W � o ATTACHMENT 1 Ksat Calculation & Data Sheets Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model 1 INFORMATION Date 4/30/2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 75 Kest Location Site 1, Bt Soil Fairview Horizon Bt - Clay Source of Water tap Required Data Value Units Radius of Hole 2.5 cm Depth of Hole 50.8 cm Initial Depth of Water in Hole (H) 15.24 cm Final Depth of Water in Hole (H) 15.24 cm Start Saturation Time 1:18 Hour:Min Stall of Steady -State Condition Time 1:50 Hour:Min No. of Reservoirs Used at Steady -State Ratio H/r 2 6.0960 A factor in Equation [2] of Manual 0.001136 Clock Time Water Level Reading Time Interval Change in Water Level Flow Volume Flow Rate 0 Flow Rate 0 Kest Kest Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 13.50 14.00 14.15 14.30 15.00 15.30 16.00 16.30 17.00 17.30 18.00 12.1 11.7 11.2 10.6 9.4 7.9 6.6 5.3 3.8 2.4 1 -- 10.00 15.00 15.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 -- 0.4 0.5 0.6 1.2 1.5 1.3 1.3 1.5 1.4 1.4 -- 42 52.5 63 126 157.5 136.5 136.5 157.5 147 147 •- 4.20 3.50 4.20 4.20 5.25 4.55 4.55 5.25 4.90 4.90 -- 252.0 210.0 252.0 252.0 315.0 273.0 273.0 315.0 294.0 294.0 -- 0.29 0.24 0.29 0.29 0.36 0.31 0.31 0.36 0.33 0.33 -- 6.87 5.73 6.87 6.87 8.59 7.44 7.44 8.59 8.02 8.02 AVERAGE: Graph Data cm/hour in/hour gpd/sf Time Ksat 0.33 0.13 1.97 13.50 -- 14.00 0.29 14.15 0.24 14.30 0.29 15.00 0.29 15.30 0.36 16.00 0.31 16.30 0.31 Inch cm 17.00 0.36 Hole Depth: 20 50.8 17.30 0.33 H;: 6 15.24 18.00 0.33 Hf 6 15.24 Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model INFORMATION Date 4/30/2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 75 Kest Location Site 1, BC Soil Fairview Horizon BC - Sandy Clay Loam Source of Water tap Required Data Value Units Radius of Hole 2.5 cm Depth of Hole 81.28 cm Initial Depth of Water in Hole (H) 17.145 cm Final Depth of Water in Hole (H) 17.145 cm Start Saturation Time 1:06 Hour:Min Stall of Steady -State Condition Time 1:38 Hour:Min No. of Reservoirs Used at Steady -State 1 Ratio H/r 6.8580 1 A factor in Equation [2] of Manual 0.000952 Clock Water Time Change Flow Flow Flow Time Level Interval in Water Volume Rate Rate Reading Level 0 0 Kest Kest Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 13.38 4.2 818.00 -4.2 -84 -0.10 -6.2 -0.01 -0.14 14.31 3.8 53.00 0.4 8 0.15 9.1 0.01 0.21 15.01 3.6 30.00 0.2 4 0.13 8.0 0.01 0.18 15.31 3.2 30.00 0.4 8 0.27 16.0 0.02 0.37 16.01 2.8 30.00 0.4 8 0.27 16.0 0.02 0.37 16.31 2.3 30.00 0.5 10 0.33 20.0 0.02 0.46 17.01 1.9 30.00 0.4 8 0.27 16.0 0.02 0.37 17.31 1.5 30.00 0.4 8 0.27 16.0 0.02 0.37 18.01 1 30.00 0.5 10 0.33 20.0 0.02 0.46 AVERAGE: Graph Data cm/hour in/hour gpd/sf Time Ksat 0.02 0.01 0.10 -- 14.31 15.01 15.31 16.01 16.31 Inch cm 17.01 Hole Depth: 32 81.28 17.31 H;: 6.75 17.145 18.01 Hf 6.75 17.145 0.01 0.01 0.02 0.02 0.02 0.02 0.02 0.02 Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model Flow Rate 0 Kest 1 Kest INFORMATION Date 4/30/2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 80 Kest Location Site 1, C Soil Fairview Horizon C - Sandy Loam Source of Water tap Required Data Value Units Radius of Hole 2.75 cm Depth of Hole 144.78 cm Initial Depth of Water in Hole (H) 15.24 cm Final Depth of Water in Hole (H) 15.24 cm Start Saturation Time 1:56 Hour:Min Start of Steady -State Condition Time 2:33 Hour:Min No. of Reservoirs Used at Steady -State Ratio H/r A factor in Equation [2] of Manual Clock Water Time Change Time Level Interval in Water Reading Level 2 5.5418 0.001081 Flow Volume Flow Rate 0 Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 14.13 14.33 15.03 15.33 16.03 16.33 17.03 17.33 18.03 18.33 9 8.3 7 6.2 5.5 4.5 3.6 2.8 1.9 1 -- 20.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 -- 0.7 1.3 0.8 0.7 1 0.9 0.8 0.9 0.9 -- 73.5 136.5 84 73.5 105 94.5 84 94.5 94.5 •- 3.68 4.55 2.80 2.45 3.50 3.15 2.80 3.15 3.15 -- 220.5 273.0 168.0 147.0 210.0 189.0 168.0 189.0 189.0 -- 0.24 0.30 0.18 0A6 0.23 0.20 0.18 0.20 0.20 -- 5.72 7.08 4.36 3.81 5.45 4.90 4.36 4.90 4.90 AVERAGE: Graph Data cm/hour in/hour g� Time Ksat 0.20 0.08 1.17 14.13 -- 14.33 0.24 15.03 0.30 15.33 0.18 16.03 0.16 16.33 0.23 17.03 0.20 17.33 0.18 Inch cm 18.03 0.20 Hole Depth: 57 144.78 18.33 0.20 H;: 6 15.24 Hf 6 15.24 Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model Flow Rate Q Kest 1 Kest INFORMATION Date 5/1 /2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 80 Kest Location Site 1, BC, Run #2 Soil Fairview Horizon BC, Sandy Clay Loam Source of Water tap Required Data Value Units Radius of Hole 2.5 cm Depth of Hole 96.52 cm Initial Depth of Water in Hole (H) 17.78 cm Final Depth of Water in Hole (H) 17.78 cm Start Saturation Time 12:20 Hour:Min Start of Steady -State Condition Time 1:11 Hour:Min No. of Reservoirs Used at Steady -State Ratio H/r A factor in Equation [2] of Manual Clock Water Time Change Time Level Interval in Water Reading Level 1 7.1120 0.000901 Flow Volume Flow Rate a Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 12.20 12.27 13.11 13.22 13.32 14.22 14.52 15.22 15.52 16.22 9 5.9 4.7 4.2 3.6 3.1 2.7 2.4 1.5 1 -- 7.00 44.00 11.00 10.00 50.00 30.00 30.00 30.00 30.00 -- 3.1 1.2 0.5 0.6 0.5 0.4 0.3 0.9 0.5 -- 62 24 10 12 10 8 6 18 10 -- 8.86 0.55 0.91 1.20 0.20 0.27 0.20 0.60 0.33 -- 531.4 32.7 54.5 72.0 12.0 16.0 12.0 36.0 20.0 -- 0.48 0.03 0.05 0.06 0.01 0.01 0.01 0.03 0.02 -- 11.50 0.71 1.18 1.56 0.26 0.35 0.26 0.78 0.43 AVERAGE: Graph Data cm/hour in/h� Time Ksat 0.02 0.01 0.12 12.20 -- 12.27 0.48 13.11 0.03 13.22 0.05 13.32 0.06 14.22 0.01 14.52 0.01 15.22 0.01 Inch cm 15.52 0.03 Hole Depth: 38 96.52 16.22 0.02 H;: 7 17.78 Hf 7 17.78 Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model INFORMATION Date 4/30/2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 80 Kest Location Site 2, Bt Soil Fairview Horizon Bt - Clay Source of Water tap Required Data Value Units Radius of Hole 2.5 cm Depth of Hole 45.72 cm Initial Depth of Water in Hole (H) 15.24 cm Final Depth of Water in Hole (H) 15.24 cm Start Saturation Time 3:25 Hour:Min Stall of Steady -State Condition Time 4:06 Hour:Min No. of Reservoirs Used at Steady -State 2 Ratio H/r 6.0960 1 A factor in Equation [2] of Manual 0.001136 Clock Water Time Change Flow Flow Flow Time Level Interval in Water Volume Rate Rate Reading Level 0 0 Kest Kest Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 16.16 32.2 -- -- -- -- -- -- -- 16.26 30.5 10.00 1.7 178.5 17.85 1071.0 1.22 29.21 16.36 28.5 10.00 2 210 21.00 1260.0 1.43 34.36 16.56 24.4 20.00 4.1 430.5 21.53 1291.5 1.47 35.22 17.10 21.3 14.00 3.1 325.5 23.25 1395.0 1.59 38.04 17.15 19.9 5.00 1.4 147 29.40 1764.0 2.00 48.10 17.20 18.5 5.00 1.4 147 29.40 1764.0 2.00 48.10 17.25 17.5 5.00 1 105 21.00 1260.0 1.43 34.36 17.40 13.5 15.00 4 420 28.00 1680.0 1.91 45.81 17.45 12 5.00 1.5 157.5 31.50 1890.0 2.15 51.54 17.50 10.7 5.00 1.3 136.5 27.30 1638.0 1.86 44.67 17.55 9.5 5.00 1.2 126 25.20 1512.0 1.72 41.23 18.05 6.7 10.00 2.8 294 29.40 1764.0 2.00 48.10 18.10 5.2 5.00 1.5 157.5 31.50 1890.0 2.15 51.54 18.15 3.8 5.00 1.4 147 29.40 1764.0 2.00 48.10 18.20 2.5 5.00 1.3 136.5 27.30 1638.0 1.86 44.67 18.25 1 5.00 1.5 157.5 31.50 1890.0 2.15 51.54 AVERAGE: Graph Data cm/hour in/hour gpd/sf Time Ksat 2.04 0.80 12.06 16.16 -- 16.26 16.36 16.56 17.10 17.15 17.20 17.25 Inch cm 17.40 Hole Depth: 18 45.72 17.45 H,: 6 15.24 17.50 Hf 6 15.24 17.55 18.05 18.10 18.15 18.20 18.25 1.22 1.43 1.47 1.59 2.00 2.00 1.43 1.91 2.15 1.86 1.72 2.00 2.15 2.00 1.86 2.15 ■ Calculating Saturated Hydraulic Conductivi , Ksat, by the Glover model INFORMATION Date 5/1/2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 13766.52 Weather Cond., Temp. Sunny, 75 Kest Location Site 2, BC Soil Fairview Horizon BC - Sandy Clay Loam Source of Water tap Required Data Value Units Radius of Hole 2.5 cm Depth of Hole 1 91.44 cm Initial Depth of Water in Hole (H) I 17.76 cm Final Depth of Water in Hole (H) I 17.78 cm Start Saturation Time 1 7:551 Hour:Min Start of Steady -State Condition Time 9:29 Hour:Min No. of Reservoirs Used at Steady -State 2 Ratio H/r 7.1120 A factor in Equation [2] of Manual 0.000901 Clock Water Time Change Flow Flow Flow Time Level Interval in Water Volume Rate Rate Reading Level Q Q Kest Kest Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 9.29 15.5 -- 569.00 -- -15.5 -- -1627.5 -- -2.86 -- -171.6 -- -0.15 -- -3.71 9.34 15 5.00 0.5 52.5 10.50 630.0 0.57 13.63 10.19 12.8 45.00 2.2 231 5.13 308.0 0.28 6.66 10.39 12 20.00 0.8 84 4.20 252.0 0.23 5.45 10.49 11.3 10.00 0.7 73.5 7.35 441.0 0.40 9.54 11.39 9 50.00 2.3 241.5 4.83 289.8 0.26 6.27 11.49 8.4 10.00 0.6 63 6.30 378.0 0.34 8.18 11.59 7.9 10.00 0.5 52.5 5.25 315.0 0.28 6.82 12.09 7.4 10.00 0.5 52.5 5.25 315.0 0.28 6.82 12.29 6.3 20.00 1.1 115.5 5.78 346.5 0.31 7.50 13.09 4.3 40.00 2 210 5.25 315.0 0.28 6.82 13.29 3.3 20.00 1.0 105.0 5.25 315.0 0.28 6.82 13.49 2.1 20.00 1.2 126 6.30 378.0 0.34 8.18 14.09 1 20.00 1.1 115.5 5.78 346.5 0.31 7.50 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 11.00 AVERAGE: Graph Data cm/hour in/hour gpd/sf Time Ksat 0.31 0.12 1.80 -- 9.34 10.19 10.39 10.49 11.39 inch cm 11.49 Hole Depth: 36 91.44 11.59 H,: 7 17.78 12.09 H( 7 17.78 12.29 13.09 13.29 13.49 14.09 11.50 12.00 12.50 13.00 13.50 14.00 14.50 -Seriesl 0.57 0.28 0.23 0.40 0.26 0.34 0.28 0.28 0.31 0.28 0.28 0.34 0.31 Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model INFORMATION Date 5/1/2010 Measurement Conducted By Don Wells Job Name Case Farms Job Number 13766.S2 Weather Cond., Temp. Sunny, 80 Ksat Location Site 2, C Soil Ifairview Horizon C, Sandy Loam Source of Water tap Required Data Value I Units Radius of Hole 2.75 cm Depth of Hole 139.7 cm Initial Depth of Water in Hole (H) 17.78 cm Final Depth of Water in Hole (H) 17.78 cm Start Saturation Time 8:04 Hour:Min Start of Steady -State Condition Time 8:30 Hour:Min No. of Reservoirs Used at Steady -State 2 Ratio H/r 6.4655 1 A factor in Equation [2] of Manual Time Change 0.00086 Flow Flow Flow Clock Water Time Level Interval in Water Volume Rate Rate Reading Level Q G Ksat Ksat Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 8.30 32.3 -- - -- -- -- -- -- 8.45 30.4 15.00 1.9 199.5 13.30 798.0 0.69 16.47 8.50 29.3 5.00 1.1 115.5 23.10 1386.0 1.19 28.61 9.30 23 40.00 6.3 661.5 16.54 992.2 0.85 20.48 9.35 22.5 5.00 0.5 52.5 10.50 630.0 0.54 13.00 9.40 21.8 5.00 0.7 73.5 14.70 882.0 0.76 18.21 10.18 16.2 38.00 5.6 588 15.47 928.4 0.80 19.16 10.20 15.7 2.00 0.5 52.5 26.25 1575.0 1.35 32.51 10.25 15 5.00 0.7 73.5 14.70 882.0 0.76 18.21 10.30 14.5 5.00 0.5 52.5 10.50 630.0 0.54 13.00 10.35 13.7 5.00 0.8 84 16.80 1008.0 0.87 20.81 10.40 12.7 5.00 1 105 21.00 1260.0 1.08 26.01 10.45 12.2 5.00 0.5 52.5 10.50 630.0 0.54 13.00 10.50 11.8 5.00 0.4 42.0 8.40 504.0 0.43 10.40 11.40 4.7 50.00 7.1 745.5 14.91 894.6 0.77 18.47 11.45 3.9 5.00 0.8 84 16.80 1008.0 0.87 20.81 11.50 3.1 5.00 0.8 84 16.80 1008.0 0.87 20.81 11.55 2.3 5.00 0.8 84 16.80 1008.0 0.87 20.81 12.00 1.7 5.00 0.6 63 12.60 756.0 0.65 15.60 12.05 1 5.00 0.7 73.5 14.70 882.0 0.76 18.21 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 AVERAGE: Graph Data cm/hour Time Ksat 0.79 0.31 4.64 8.30 -- 8.45 8.50 9.30 9.35 9.40 10.18 10.20 inch cm 10.25 Hole Depth: 55 139.7 10.30 H.: 7 17.78 10.35 Hi: 7 17.78 10.40 10.45 10.50 11.40 11.45 11.50 11.55 12.00 12.05 0.00 1 11.00 11.20 11.40 11.60 11.80 12.00 12.20 0.69 1.19 0.85 0.54 0.76 0.80 1.35 0.76 0.54 0.87 1.08 0.54 0.43 0.77 0.87 0.87 0.87 0.65 0.76 Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model INFORMATION Date 5/1 /2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 80 Kest Location Site 3, Bt Soil Fairview Horizon Bt - Clay Source of Water tap Required Data Value Units Radius of Hole 2.5 cm Depth of Hole 45.72 cm Initial Depth of Water in Hole (H) 17.78 cm Final Depth of Water in Hole (H) 17.78 cm Start Saturation Time 9:12 Hour:Min Stall of Steady -State Condition Time 10:53 Hour:Min No. of Reservoirs Used at Steady -State 2 Ratio H/r 7.1120 1 A factor in Equation [2] of Manual 0.000901 Clock Water Time Change Flow Flow Flow Time Level Interval in Water Volume Rate Rate Reading Level 0 0 Kest Kest Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 10.53 22.2 -- -- -- -- -- -- -- 11.03 19.7 10.00 2.5 262.5 26.25 1575.0 1.42 34.08 11.08 18.6 5.00 1.1 115.5 23.10 1386.0 1.25 29.99 11.13 17.8 5.00 0.8 84 16.80 1008.0 0.91 21.81 11.23 15.9 10.00 1.9 199.5 19.95 1197.0 1.08 25.90 11.33 14.3 10.00 1.6 168 16.80 1008.0 0.91 21.81 12.33 5.5 60.00 8.8 924 15.40 924.0 0.83 19.99 12.38 4.8 5.00 0.7 73.5 14.70 882.0 0.80 19.08 12.43 4 5.00 0.8 84 16.80 1008.0 0.91 21.81 12.48 3.2 5.00 0.8 84 16.80 1008.0 0.91 21.81 12.53 2.4 5.00 0.8 84 16.80 1008.0 0.91 21.81 12.58 1.8 5.00 0.6 63 12.60 756.0 0.68 16.36 13.03 1 5.00 0.8 84 16.80 1008.0 0.91 21.81 AVERAGE: Graph Data cm/hour in/h� Time Ksat 0.852 0.34 5.04 10.53 -- 11.03 11.08 11.13 11.23 11.33 12.33 12.38 Inch cm 12.43 Hole Depth: 18 45.72 12.48 H;: 7 17.78 12.53 Hf 7 17.78 12.58 13.03 1.42 1.25 0.91 1.08 0.91 0.83 0.80 0.91 0.91 0.91 0.68 0.91 Calculatina Saturated Hydraulic Conductivi , Ksat, by the Glover model INFORMATION Date 5/1 /2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 80 Kest Location Site 3, BC Soil Fairview Horizon BC - Sandy Clay Loam Source of Water tap Required Data Value Units Radius of Hole 2.5 cm Depth of Hole 91.44 cm Initial Depth of Water in Hole (H) 15.24 cm Final Depth of Water in Hole (H) 15.24 cm Start Saturation Time 8:55 Hour:Min Stall of Steady -State Condition Time 9:27 Hour:Min No. of Reservoirs Used at Steady -State 2 Ratio H/r 6.0960 1 A factor in Equation [2] of Manual 0.001136 Clock Water Time Change Flow Flow Flow Time Level Interval in Water Volume Rate Rate Reading Level 0 0 Kest Kest Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 9.27 10.4 -- -- -- -- -- -- -- 9.46 9.5 19.00 0.9 94.5 4.97 298.4 0.34 8.14 10.06 9.1 20.00 0.4 42 2.10 126.0 0.14 3.44 10.16 8.8 10.00 0.3 31.5 3.15 189.0 0.21 5.15 10.56 7.7 40.00 1.1 115.5 2.89 173.3 0.20 4.72 11.06 7.4 10.00 0.3 31.5 3.15 189.0 0.21 5.15 11.36 6.5 30.00 0.9 94.5 3.15 189.0 0.21 5.15 12.36 5 60.00 1.5 157.5 2.63 157.5 0.18 4.29 12.56 4.4 20.00 0.6 63 3.15 189.0 0.21 5.15 13.06 4 10.00 0.4 42 4.20 252.0 0.29 6.87 13.26 3.5 20.00 0.5 52.5 2.63 157.5 0.18 4.29 13.36 3.2 10.00 0.3 31.5 3.15 189.0 0.21 5.15 13.56 2.6 20.00 0.6 63 3.15 189.0 0.21 5.15 14.26 1.8 30.00 0.8 84.0 2.80 168.0 0.19 4.58 14.36 1.4 10.00 0.4 42 4.20 252.0 0.29 6.87 14.46 1 10.00 0.4 42 4.20 252.0 0.29 6.87 AVERAGE: Graph Data cm/hour in/hour Time Ksat 0.24 0.10 1.45 9.27 -- 9.46 10.06 10.16 10.56 11.06 11.36 12.36 Inch cm 12.56 Hole Depth: 36 91.44 13.06 H;: 6 15.24 13.26 Hf 6 15.24 13.36 13.56 14.26 14.36 14.46 0.34 0.14 0.21 0.20 0.21 0.21 0.18 0.21 0.29 0.18 0.21 0.21 0.19 0.29 0.29 Calculating Saturated Hydraulic Conductiviy, Ksat, by the Glover model INFORMATION Date 5/1/2019 Measurement Conducted By Don Wells Job Name Case Farms Job Number 113766.S2 Weather Cond., Temp. Sunny, 80 Ksat Location Site 3, C Soil Fairview Horizon C , Sandy Loam Source of Water tap Required Data Value Units Radius of Hole 2.75 cm Depth of Hole 144.78 cm Initial Depth of Water in Hole (H) 15.24 cm Final Depth of Water in Hole (H) 15.24 cm Start Saturation Time I 9:05 Hour:Min Start of Steady -State Condition Time 9:50 Hour:Min No. of Reservoirs Used at Steady -State 2 Ratio H/r 5.5418 1 A factor in Equation [2] of Manual 0.0010.1 Clock Water Time Change Flow Flow Flow Time Level Interval in Water Volume Rate Rate Ksat Ksat Reading Level 0 G Hr.Min cm Minute cm cm3 cm3/min cm3/hour cm/hour cm/day 9.50 28.6 -- - - - -- - - 10.00 27.2 10.00 1.4 147 14.70 882.0 0.95 22.89 10.10 25.7 10.00 1.5 157.5 15.75 945.0 1.02 24.52 10.15 24.9 5.00 0.8 84 16.80 1008.0 1.09 26.16 10.55 19.2 40.00 5.7 598.5 14.96 897.7 0.97 23.30 11.00 18.4 5.00 0.8 84 16.80 1008.0 1.09 26.16 11.05 17.6 5.00 0.8 84 16.80 1008.0 1.09 26.16 11.10 17 5.00 0.6 63 12.60 756.0 0.82 19.62 11.15 16.2 5.00 0.8 84 16.80 1008.0 1.09 26.16 11.20 15.5 5.00 0.7 73.5 14.70 882.0 0.95 22.89 11.30 14.2 10.00 1.3 136.5 13.65 819.0 0.89 21.25 12.30 5.9 60.00 8.3 871.5 14.53 871.5 0.94 22.61 12.35 5.2 5.00 0.7 73.5 14.70 882.0 0.95 22.89 12.40 4.5 5.00 0.7 73.5 14.70 882.0 0.95 22.89 12.50 3.2 10.00 1.3 136.5 13.65 819.0 0.89 21.25 12.55 2.3 5.00 0.9 94.5 18.90 1134.0 1.23 29.43 13.00 1.7 5.00 0.6 63 12.60 756.0 0.82 19.62 13.05 1 5.00 0.7 73.5 14.70 882.0 0.95 22.89 AVERAGE: cm/hour in/hour gpd/sf 0.971 0.38 5.74 inch cm Hole Depth: 57 144.78 H;: 6 15.24 Hf 6 15.24 Graph Data Time Ksat 9.50 -- 10.00 10.10 10.15 10.55 11.00 11.05 11.10 11.15 11.20 11.30 12.30 12.35 12.40 12.50 12.55 13.00 13.05 0.95 1.02 1.09 0.97 1.09 1.09 0.82 1.09 0.95 0.89 0.94 0.95 0.95 0.89 1.23 0.82 0.95 Environmental Consultants, 8412 Falls of Neuse Road, Suite 1.04, Raleigh, N C 27615 • Phone: (919) Sob-5900 sandec.com Water Balance Analysis for Case Farms Proposed Spray Irrigation Area Burke County, North Carolina Submitted to: MacConnell & Associates, PC Attn: Mr. Gary MacConnell, PE PO Box 129 Morrisville, NC 27560 Soil & Environmental Consultants, PA. 8412 Falls of Neuse Road Suite 104 Raleigh, NC 27615 Telephone (919) 846-5900 Fax (919) 846-9467 S&EC Project Number 13766 May 2019 Environmental Consultants, 8412 Falls of Meuse Road, Suite 104, Raleigh, IBC 27615 • Phonc: (919) 846-5900 • Fax: (919) 846-9467 sandec.com May 29, 2017 S&EC Project # 13766.52 MacConnell & Associates, PC Attn: Mr. Gary MacConnell, PE PO Box 129 Morrisville, NC 27560 Water Balance Analysis for Case Farms, Proposed Spray Irrigation Area, Burke County, North Carolina I. Introduction Soil & Environmental Consultants, PA (S&EC), performed a series of site analysis and consulting services for the approximate 3.38-acre proposed spray irrigation field on the Case Farms site in Burke County, NC. The services consisted of mapping the soils at the site, measuring the saturated hydraulic conductivity of the unsaturated zone at different depths and locations, performing an agronomic assessment for the site, and conducting a water balance analysis for determining site suitability and the amount of wastewater that can be irrigated at the site as listed in our scope of work outlined in our proposal dated February 21, 2019. The objective of this site analysis was to identify a new spray irrigation area to be used in conjunction with the current permitted area. The existing permit (WQ 0033677) is for 8,000 gallons per day to be dispersed on 4.21 acres. All of this flow is treated by the existing wastewater facility before land application and all the excess wastewater that cannot be irrigated is stored in the existing 2.8 million gallon storage lagoon. The surface area from the existing lagoon is 0.86 acres. The daily system flow from the Case Farms facility is not proposed to be increased, just an increase in wetted area. S&EC conducted the water balance analysis based on the only major soil series identified at this proposed 3.38-acre site. The soils at the site mainly belong to the Fairview soil series. This report is to address a portion of the requirement set forth by 15A NCAC 02T.0504 (k) concerning the water balance calculations for a spray irrigation site. The water balance analysis was conducted using the saturated hydraulic conductivity of the most hydraulically restrictive horizon in the soils, and the results were compared with the results for nutrient management based on agronomic rates for the wastewater. Also, this water balance analysis does not address hydraulic loading based on a groundwater mounding assessment. 2 A water balance analysis was previously completed in 2008 when this site was permitted, however this analysis is correctly updated with current weather data and information from the new proposed 3.38-acre area. II. Water Balance and Wet Weather Storage. The North Carolina 15A NCAC 02T section .0504 (k) Rule requires a water balance that determines the amount of irrigation and the volume of required effluent storage based upon the most limiting factor from the following: • The hydraulic loading rate based on either the most restrictive horizon or groundwater mounding analysis; or • Nutrient management based on either agronomic rate for the specified cover crop or crop management requirements if effluent is to be applied as irrigation. Wastewater from the facility will be stored in the existing 2.8 million gallon storage/stabilization lagoon and irrigated on the 4.21-acre permitted area and the new proposed area of 3.38 acres after treatment and disinfection. Since this is a wastewater irrigation system, no runoff resulting from irrigation of wastewater is permitted, but runoff from natural rainfall may occur at the site. In order to determine the volume of wastewater that can be applied daily to the new site through a surface irrigation system, a water balance analysis was performed for the major soil map unit (Pacolet is similar to Fairview) that was identified to be suitable for wastewater dispersal. This water balance analysis was conducted using the measured saturated hydraulic conductivity (KSat) of the most restrictive soil horizon for the major soil series at the site. The water balance equation that considers water losses and gains over the irrigation areas for this site is: Precipitation + Wastewater Application = Evapotranspiration + Drainage (a) Precipitation The natural input to the system is mainly through precipitation. Precipitation data collected at Morganton for the record period of 1/1/1989 to 12/31/2018 were obtained from the Southeast Regional Climate Center web site (https://wrcc.dri.edu/cgi-bin/cliMAIN.pl?nc5838). The 80th percentile value for the annual precipitation for the period of 1989 to 2018 was determined for calculating monthly precipitation for use in the water balance analysis. For the water balance calculation, we assumed that all precipitation infiltrates the soil (no runoff). However, under natural conditions a portion of the precipitation for certain events may leave the site as runoff. (b) Evapotranspiration Water can be lost through evaporation from the soil and transpiration by plants. The sum of these two is referred to as evapotranspiration. The potential evapotranspiration (PET) was calculated by the Thornthwaite equation (as listed in the NCDWR Water Balance Program) using 3 the temperature data for Morganton, Burke County, NC (https://wrcc.dri.edu/cgi- bin/cliMAIN.pl?nc5838) and daylight hours using the property latitude. (c) Drainage Wastewater applied to the soil through the irrigation system must infiltrate the soil and move away from the site. The two mechanisms for water movement at this site are vertical drainage to groundwater and lateral movement above a slowly permeable or impermeable layer parallel to the soil surface. For this analysis, S&EC assumed that the wastewater irrigated over the suitable areas within the proposed tract of land moves vertically and migrates into the groundwater. Within the new proposed area, saturated hydraulic conductivity (Ksat) measurements of the unsaturated zone were conducted in the Bt, BC and C horizons at three locations by the constant head well permeameter technique (also known as shallow well pump -in technique and bore hole permeameter method). This procedure is described in detail by Amoozegar and Warrick (1986) and Amoozegar and Wilson (1999). Briefly, the steady-state rate of water flow from a cylindrical hole dug to the desired depth under a constant depth of water was measured. The steady-state rate of water flow, the radius of the hole, and the constant depth of water at the bottom of the hole (referred to as head of water) were used to calculate the Ksat of the lower portion of the auger hole using the Glover equation (Amoozegar and Wilson, 1999). S&EC calculated a Ksat value for each soil horizon at each of the three locations. The locations for Ksat measurements are shown on the soil series map included in the in -situ saturated hydraulic conductivity report. The geometric mean of Ksat data for the most restrictive soil horizon for the only soil group found in the area was determined for this water balance analysis. The geometric mean Ksat value of 0.05 in/hr was used as the hydraulic conductivity of the limiting soil layer (BC) for the Fairview soil series. The Ksat data and soil testing assessment are discussed in the soil scientist report for this project. This information is shown in zone 2 within the water balance calculations (see Attachment 1). We used 9.1% as a drainage factor to effectively match the agronomic annual loading rate of 17.92 inches per year. To update the information within the water balance calculation, zone 1 was completed by addressing the existing permitted area of 4.21 acres and using the previous drainage factor. Based on site work completed by others, the permitted yearly annual application rate is 29.18 inches per year. Within zone 1, we used the manual override section to fill in the yearly application rate. (d) Wastewater Application The volume of wastewater that can be irrigated monthly within each area can be calculated by subtracting the volume of precipitation falling over the irrigation area from the volume of water that can be lost due to evapotranspiration and drainage for that month. The DWR Version V Water Balance Program was modified for calculating the volume of wastewater that can be irrigated at the site with the current storage facility. The daily wastewater flow of 8,000 GPD 4 still applies to the facility. Based on an increase in the wetted area, the storage volume is 1.29 million gallons for 106 days. III. Summary & Recommendations The preliminary soil evaluation identified areas that potentially meet the soil requirements based on a 12-inch separation to the seasonal high water table. As noted on the soil series map, approximately 3.38 acres is potentially suitable for surface irrigation after site amendments are made. In this water balance analysis, we utilized this acreage for application with the soil drainage rate and calculated the proposed daily wastewater disposal on the 3.38 acres along with the excess wastewater volume that must be stored in the main lagoon. According to the agronomic report analysis, the maximum amount of nitrogen that can be applied annually is 85 lbs PAN/acre for the wooded areas. The maximum nutrient loading rate is similar to the soil hydraulic loading on this site (see Appendix 3b in Agronomist report). Therefore, the water balance analysis results as described in zone 2 are set at 17.9 inches per year and are used for determining volume of wastewater that can be land applied at the new site on a monthly basis. Given that the system flow will not increase, the combined fields will have a lower application rate than the permitted 29.18 inches per year. The new 3.38-acre area can handle an average amount of approximately 4,500 gallons per day within suitable weather conditions from April to November. The monthly rate will vary based on weather and site conditions. The existing spray area will have the annual amount decreased as the goal is to expand the total spray irrigation area. According to the permit, the existing storage lagoon is sized at 2.8 million gallons. Using the new total acres of 3.38 for the Fairview soil and a drainage factor of 9.1%, the maximum amount of treated wastewater that can be irrigated over the proposed area is equivalent to approximately 17.9 in/yr. This in combination with the existing 4.21 acres should have an effect on wastewater storage within the lagoon. Based on this analysis, approximately 1.29 million gallons is needed for storage. As mentioned above, the total daily production of wastewater for Case Farms is permitted at 8,000 gallons per day and that flow is not proposed to be increased. However, the existing permitted area and new 3.38-acre area proposed here can receive more than this volume. It seems reasonable to consider a drainage factor of 9.1% for the irrigation amount proposed for the wastewater application at this site based on the soil area used. S&EC is prepared to meet with NCDWR and discuss our analysis and make a recommendation to use this new site with a drainage rate of 9.1 %. As previously indicated, this water balance was calculated using the geometric mean Ksat value of the most hydraulically limiting soil horizon and to match the agronomic nutrient loading as that is more limiting than the soil hydraulic loading. This report is based on the general location of potentially usable soils for on -site wastewater disposal and does not constitute or imply any approval for any permit needed by the client from 5 the state permitting agency. S&EC, PA, is a professional consulting firm that specializes in the delineation of soil areas for wastewater disposal. As a professional consulting firm, S&EC is hired for its professional opinion and judgment in these matters. The rules governing on -site wastewater treatment and disposal are ever evolving, and in many cases, affected by the professional evaluation and judgment of the regulatory individual(s) reviewing the application. Therefore, S&EC, PA, cannot guarantee that areas delineated and/or the analyses performed for site evaluation will be accepted by the governing agencies for issuing the required permit for wastewater irrigation on the property. As always, we recommend that anyone making financial commitments on a project be fully aware of individual permit requirements on that project prior to final action. Soil & Environmental Consultants, PA, is pleased to be of service in your plans for the use of this property, and we look forward to assisting in any site analysis needs you may have in the fixture. Please feel free to call with any questions or comments. Sincerely, Soil & Environmental Consu Z" V��S ij Donald Wells, Hydrologist jj Licensed Soil Scientist #109( References Amoozegar, A., and G. V. Wilson. 1999. Methods for measuring hydraulic conductivity and drainable porosity. p. 1149-1205. In R. W. Skaggs and J. van Schilfgaarde (ed.) Agricultural Drainage. Monograph No. 38, ASA-CSSA-SSSA, Madison, WI. Amoozegar, A. and A. W. Warrick, 1986. Hydraulic conductivity of saturated soils: Field methods. p. 735-770. In A. Klute (ed.) Methods of Soil Analysis, Part 1. Physical and Mineralogical Methods. Agronomy Monograph (2nd ed.). Am. Soc. of Agronomy, Madison, WI. NCDENR. NCAC, Title 15A, Subchapter 02T, Waste Not Discharged To Surface Waters, Div. of Water Quality, NC Department of Environ. And Nat. Resour., Raleigh, NC. 2 Attachment 1. Water Balance Calculations, See Zone 2; 9.1 % of soil drainage rate and total 3.38 acres A Spray Irrigation Water Balance for Permit No: 1376632 Permittee Name: Case Farms Contact Name: Don Wells, LSS Address: 8412 Falls of Neuse Rd., Raleigh, NC 27615 Facility Case Farms Address: Burke County, NC Water Budget Prepared By: Don Wells, LSS, Case Farms Burke County Site-5-21-19.xls Project Id Version 5 December 2004 Enter Data =_� Precipitation Worksheet FYI Calculate the precipitation for an 80th percentile "wet" year, based on long term data (approx. 30 years or greater). Click on each step box Precipitation Data Sit Mean Monthly Month Precipitation inches January 4.35 February 3.57 March 4.48 April 4.07 May 4.24 June 4.55 July 4.62 August 4.69 September 4.45 October 3.87 November 3.55 December 6.47 TOTALS = 52.92 Step 2 80th Percentile Percent of Mean Monthly Annual Precipitation Precipitation percent inches 8.22 6.75 8.46 7.69 8.02 8.60 8.73 8.86 8.41 7.32 6.71 12.23 100.00 4.87 4.00 5.01 4.55 4.75 5.09 5.17 5.24 4.98 4.33 a 3.97 7.24 Calculations Step 3 - Precipitation Data Soucre Location of Precipitation Data: Morganton, NC Staring Year of Data Record: 1989 Ending Year of Data Record: 2018 Step 4 Values shown in yellow Period of Record (Years) = 30 cells are linked to other locations within the Water ..�� BSource of Data: 0000. Balance Program Southeast Regional Climate Center (http://water.dnr.state.sc.us/climate/sercc/) htti3s://wrcc.dri.edu/cai-bin/cliMAIN.pl?nc5838 Case Farms Burke County Site-5-21-19.xls Precip Version 5 December 2004 Enter Data ===> I Potential Evapo-Transpiration (PET) Worksheet Choose PET Method: 0 Thornthwaite Method Click on CheckBox ❑ Manually Entered PET PET Data FYI 1 used in Water Balance FYI Click on each step box PET Data Ste 4 Thornthwaite PET Calculation Ste 1 Ste 2 MabuallyDa li ht Calculated yyg nth)hours F�- Entered PET / 12 Heat index PET Site Latitude Data (degrees F) inches degrees (inches) I -� January 38.9 0.87 0.66 0.23 1 35.75 ` 0.90 I 0.23 t February 42.0 0.85 1.18 0.41 1.40 I 0.41 I WStep 6 March 49.1 1.03 2.63 1.12 within range ` 2.20 ` 1 1.12 1 April 58.0 1.09 4.99 2.28 3.30 1 2.28 1 May 65.8 1.21 7.43 3.80 4.30 I 3.80 June 73.4 1.22 10.08 5.19 4.80 I 5.19 I Values shown in July 76.8 1.23 11.35 5.95 . 4.70 5.995 yellow cells are August 75.4 1.16 10.51 5.33 4.00 �3� linked to other September 69.2 1.03 8.58 3.73 .30 ` 3.773 locations within the Water Balance October 58.6 0.97 5.16 2.09 1.90 2.09Program November 48.1 0.86 2.42 0.86 1.20 0.886 December 41.0 0.85 1.00 0.35 ` 0.70 TOTALS = 66.29 31.35 U.70 31.35 Source of PET Data Source of Temperature Data Step 3 Location of Temperature Data: Morganton, NC Staring Year of Data Record: 1989 Ending Year of Data Record: 2018 Period of Record (Years) = 30 Source of Data: Southeast Regional Climate Center (http://water.dnr.state.sc.us/climate/sercc� https://wrcc.dri.edu/cai-bin/cliMAIN.r)l?nc5838 Case Farms Burke County Site-5-21-19.xls PET Version 5 December 2004 Influent, Lagoon Storage, and Zone Setup Worksheet alculate the adjusted influent loading by including the gains and losses from the Storage Lagoon, and set up the Spray Zones areas and individual Zone flowrates. Click on each step box Enter Data =_� Pan Evap. Data I Ed Step 1 Days Pan per Evaporation Adjusted Month month Data Pan Data Precip inches inches inches January 31 1.13 0.79 4.87 February 28 1.32 0.92 4.00 March 31 3.64 2.55 5.01 April 30 5.47 3.83 4.55 May 31 6.18 4.32 4.75 June 30 6.75 4.73 5.09 July 31 7.21 5.05 5.17 August 31 6.52 4.56 5.24 September 30 5.57 3.90 4.98 October 31 3.67 2.57 4.33 November 30 2.32 1.63 3.97 December 31 1.42 0.99 7.24 Totals: 365 51.20 35.84 59.20 J Source of PAN Evap. Data Step 6 Other (List Below) Step 2 Step 4 Step 3 Total Flow to be Area of Design Daily Disposed Total Flow to Lagoon Flow (Influent) (Annual All Zones Averaged) acres gals/day 0.86 12,146 gals/day gals/day 13,641 ......••• 13,641 should be Lagoon Gains & Losses Influent equal Lagoon Lagoon Design Influent Total: Influent + Gains from Losses Volume per Lagoon Gains & Precip. from Evap. Month Losses gallons gallons gallons gallons 113,613 18,416 376,539 471,735 93,297 21,522 340,099 411,875 116,939 59,552 376,539 433,926 106,359 89,410 364,392 381,341 110,809 100,961 376,539 386,387 118,933 110,387 364,392 372,939 120,692 117,851 376,539 379,380 X 106,518 376,539 392,446 90,990 364,392 389,688 60,042 376,539 417,717 37,976 364,392 419,182 23,211 376,539 522,349 1,382,363 836,835 4,433,438 4,978,965 Zone 1 Zone 2 Zone 3 Average Daily Flow to Zone 1 Wetted Acreage Average Daily Flow to Zone 2 Wetted Acreage Average Daily Flow to Zone 3 Wetted Acreage gals/day acres gals/day acres gals/day acres 94.21 4,5,139 02 3.38 0 0.00 I Average Irr. Rate (in/wk) = 0.56 Average Irr. Rate (in/wk) = 0.34 Average Irr. Rate (in/wk) - Zone 1 Volume to be Disposed Zone 1 Allowable Irrigation per month Zone 2 Volume to be Disposed Zone 2 Allowable Irrigation per month Zone 3 Volume to be Disposed Zone 3 Allowable Irrigation per month gallons inches gallons inches gallons inches 148,825 j _ 1.30 _ _ 1.49 _ _ 1.69 r _ _2.41 _ _ r _ _3.22 _ f h-3.64 -.-- 3 75 - 2.94 - 54 - 2.- L - 1.97 - 0.13 0 j _ 0.00 _ _ 0.00 _ r 0.00 r _ _ 1.02 _ _ 1 _ 2.46 _ 3.39- H-- 1- 3.49 - 2.05 - - 1.16 - L - 0.17 - 0.00 0 j _ _0.26_ _ _ _0.83_ _ r _ _1.01 _ _2.47_ _ r _ _3.95_ _ F _-_4.83 f1 -.17 - 4 98 4 3 - .49- - 4 - 2.65- - L - 1.62- - 0.00 169,836 0 0 193,265 0 0 275,188 93,483 0 367,632 225,460 0 415,674 310,884 0 469,629 383,299 0 428,7433.75 320,028 0 336,075 187,704 0 290,667 106,357 0 225,145 16,042 0 14,884 0 0 3,335,563 29.18 1,643,257 17.91 0 31.78 Case Farms Burke County Site-5-21-19.xis Influent+Zones Setup Version 5 December 2004 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 Zone 9 Zone 10 Average Daily Flow to Zone 4 Wetted Acreage Daily Flow to Zone 5 Wetted Acreage Daily Flow to Zone 6 Wetted Acreage Daily Flow to Zone 7 Wetted Acreage Daily Flow to Zone81 Wetted Acreage Daily Flow to Zone 9 Wetted Acreage Daily Flow to Zone 10 Wetted Acreage gals/day acres gals/day acres gals/day acres gals/day acres gals/day acres gals/day acres gals/day acres 0 0.00 0.00 0 0 0.00 0 0.00 0.00 0 0.00 F t Average Irr. Rate (in/wk) - Irr. Rate (in/wk) _ Irr. Rate (in/wk) _ Irr. Rate (in/wk) _ Irr. Rate (in/wk) _ Irr. Rate (in/wk) _ Irr. Rate (in/wk) Zone 4 Volume to be Disposed Zone 4 Allowable Irrigation per month Zone 5 Volume to be Disposed Zone 5 Design Irrigation per month Zone 6 Volume to be Disposed Zone 6 Design Irrigation per month Zone 7 Volume to be Disposed Zone 7 Design Irrigation per month Zone 8 Volume to be Disposed Zone 8 Design Irrigation per month Zone 9 Volume to be Disposed Zone 9 Design Irrigation per month Zone 10 Volume to be Disposed Zone 10 Design Irrigation per month gallons inches gallons inches gallons inches gallons inches gallons inches gallons inches gallons inches 0 I 0.00 _ I 0.00 r 0.00 _ r- -o.00 - I -_ 0- .00 I 0.10 _ 0.78 I 0.00 I- _o.00_ - 0.00 0 I -0.(70 0 I O.Oo 0 I 0.00 0 I 7,07 0 I 070 0 I 0.00 0 0 I 0.00 0 I 0.00 0 I 0.00 0 I 0.00 0 I 0.00 0 I 0.00 0 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 o o.00 0 0.00 0 0.00 0 0.00 0 0.00 o o.00 0 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.0o 0 0.0 00 0.0o 0 0.0o 0 0.00 o 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0 L - 0.00 - 0 I- -o_oo - 0 L - o.00 - 0 L - o.00 - 0 L - o.00- - "00 0 L - 0.00 - r 0 0 0.96 0 0.00 0 0.00 0 0.00 0.00 0 0 0.00 I` Step 5 Values shown in yellow cells are linked to other locations within the Water Balance Program. Case Farms Burke County Site-5-21-19.xls Influent+Zones Setup Version 5 December 2004 Soils and Water Balance for Zone 1 Soils Series Information for Zone 1 Potential site limitations Water table depth risk of Is bedrock < Zone 1 Description: Series Name Drainage class (BLS) perching 60" BLS ? BLS = below land surface Calculate Soil Drainage Pacolef well .3.0 low noPublished soil permeability Ste 1 Ste 2 (f/100) x Ksat 0 situ saturated vertical Soil hI Drainage hydraulic conductivity factor (f) Drainage (Ksat) I Rate Click the m/hr m/day percent in/day Copied from Influent &Zones Setup Sheet: "CALCULATE" 0.160 3.84 6.0 0.23 Design Daily Flow = 9,139 gals/day button after making changes. 0.06 Month Days per month PET Zone 1 Soil Drainage Zone 1 Total Loss Precip inches inches inches inches January 31 0.23 7.14 7.37 4.87 February 28 0.41 6.45 6.86 4.00 March 31 1.12 7.14 8.27 5.01 April 30 2.28 6.91 9.20 4.55 May 31 3.80 7.14 10.94 4.75 June 30 5.19 6.91 12.10 5.09 July 31 5.95 7.14 13.09 5.17 August 31 5.33 7.14 12.47 5.24 September 30 3.73 6.91 10.65 4.98 October 31 2.09 7.14 9.24 4.33 November 30 0.86 6.91 7.77 3.97 December 1 31 0.35 7.14 7.49 7.24 Totals: 365 31.35 84.10 115.44 59.20 Zone 1 Area = Calculated Maximum Allowable Irrigation Manual Override Maximum Allowable Irrigation Actual Used Maximum Allowable Irrigation inches inches inches 2.51 1 1.30 1.30 2.86 1.49 1.49 3.26 1.69 1.69 4.64 2.41 2.41 6.20 3.22 3.22 7.01 3.64 3.64 7.92 4.11 4.11 7.23 3.75 3.75 5.67 2.94 2.94 4.90 2.54 2.54 3.80 1.97 1.97 0.25 0.13 0.13 56.24 29.18 4.21 acres Zone 1 Zone 1 Cummulative Storage Actual Design Irrigation Monthly Required for Monthly per Month Excess Irrigation Irrigation Rate inches inches inches inches 2.48 1.18 I 2.82 t 1.30 FYI 2.24 -0.75 3.87 i 1.49 2.48 -0.79 1 4.79 1 1.69 2.40 0.01 4.83 1 2.41 2.48 0.74 4.12 3.22 2.40 1.24 3.36 3.64 2.48 1.63 1.76 0.51 4.11 2.48 1.27 3.75 2.40 0.54 F 0.002 2.94 2.48 0.06 �000 2.50 50 2.40 -0.43 11 0.663 1.97 2.48 29.18 -2.35 11 1.68 j 0.13 29.14 Maximum Monthly Storage inches 4.83 over Required for the Irrigation of Zone 1: acres gallons 4.21 _ 552,672 Case Farms Burke County Site-5-21-19.xls Z1 Version 5 December 2004 Soils and Water Balance for Zone 2 Soils Series Information for Zone 2 Potential site limitations Water table depth risk of Is bedrock < Zone 2 Description: Series Name Drainage class (BLS) perching 60" BLS ? BLS = below land surface Calculate Soil Drainage Pacolet well -3.0 low no Step 1 1 Step ep z 1 (f/100) x Ksat n-situ saturated vertical Soil hydraulic conductivity Drainage factor (f) Drainage (Ksat) Rate in/day 0.11 -1 F in/hr in/day 05 1.20 percen�t 1-9.1 1 Month Days per month PET Zone 2 Soil Drainage Zone 2 Total Loss Precip inches inches inches inches January 31 0.23 3.40 3.63 4.87 February 28 0.41 3.07 3.48 4.00 March 31 1.12 3.40 4.52 5.01 April 30 2.28 3.29 5.57 4.55 May 31 3.80 3.40 7.20 4.75 June 30 5.19 3.29 8.48 5.09 July 31 5.95 3.40 9.35 5.17 August 31 5.33 3.40 8.73 5.24 September 30 3.73 3.29 7.03 4.98 October 31 2.09 3.40 5.49 4.33 November 30 0.86 3.29 4.15 3.97 December 31 0.35 3.40 3.75 7.24 Totals: 365 31.35 40.03 71.38 59.20 Click the Copied from I Influent Daily Flow = Zone 2 Area = Calculated Maximum Allowable Irrigation Manual Override Maximum Allowable Irrigation Actual Used Maximum Allowable Irrigation inches inches inches 0.00 0.00 0.00 0.00 0.00 0.00 1.02 1.02 2.46 2.46 3.39 3.39 4.18 4.18 3.49 3.49 2.05 2.05 1.16 1.16 0.17 0.17 0.00 0.00 17.91 17.91 inches inches inches inches * Error: Convergence Not Achieved. See HELP above. FYI 1.52 -1.52 t 4.70 t 0.00 1.37 -1.37 I 6.07 I 0.00 1.52 -1.52 I 7.59 I 0.00 1.47 -0.45 I 8.05 I 1.02 1.52 0.94 I 7.11 I 2.46 1.47 1.92 I 5.20 I 3.39 1.52 2.66 I 2.54 I 4.18 1.52 1.97 I 0.57 I 3.49 1.47 0.57 F--70.000 2.05 1.52 -0.36 �336 1.1s 16 1.47 -1.30 1.666 0.17 1.52 17.91 -1.52 3.18 4 0.00 17.91 Maximum Monthly Storage inches 8.05 over Required for the Irrigation of Zone 2: acres gallons 3.38 = 738,558 Case Farms Burke County Site-5-21-19.xls Z2 Version 5 December 2004 Zonal Storage Summations OBJECT: To calculate the minimum wet weather storage required for a multiple zoned spray irrigation site Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 Zone 9 Zone 10 Totals zone Description =» Design Daily Influent 12,146 Pacolet Pacolet Louisburg (9Pd)= Predominant Soils =» Total R- and 13,641 Daily Flow to Zone =» 9,139 glad 4,502 glad 0 glad0 gpd 0 gpd 0 gpd 0 glad0 glad 0 glad0 gpd (9Pd) _ Wetted Acreage =_» 4.21 acres I. acres 0.00 acres 0 acres 0 acres 0 acres 0 acres 0 acres 0 acres 0 acres Total Area 7,59 (acres) - Days Per Cummulative Storage Cummulative Storage Cummulative Storage Cummulative Storage Cummulative Storage Cummulative Storage Cum-ulative Storage Cummulative Storage Cummulative Storage Cummulative Storage Cummulative Storage Month month Required Required Required Required Required Required Required Required Required Required Required 0 � inches aallons inches aallons inches oallons inches aallons inches aallons inches aallons inches aallons inches aallons inches aallons inches aallons gallons January 31 2.82 321,969 4.70 431,356 #DIV/01 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 753,325 February 28 3.87 441,867 6.07 557,414 #DIV/01 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 999,281 March 31 4.79 547,490 7.59 696,979 #DIV/0! 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 1,244,469 30 4.83 552,672 timesApril .05 738,558 #DIV/0! 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 1,291,230 May 31 4.12 470,896 7.11 652,662 #DIV/0! 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 1,123,C g June 30 3.36 384,035 5.20 476,841 #DIV/0! 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 860,876 July 31 1.76 200,749 2.54 233,106 #DIV/01 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 433,855 Au uet 1 0.51 1 58,609 1 1 0.57 52,642 0.00M 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 111,251 Se tember 30 0.02 2,848 0.00 0 #DIV/0! 0.00 0 0.000.00 0 0.00 0 0.00 0 0.00 0 0.00October 31 0.00 0 0.36 33,208 #DIV/0! 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00152,2280.00291,792 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 484,387 Minimum Required Storage (gallons) 1,291,230 Minimum Storage = 1,291,230 gallons divided by 12,146 gpd = 106.3 days M I FYI Minimum Required Storer e Case Farms Burke County Site-5-21-19.xis Zonal Sums Version 5 December 2004 Case Farms Morganton Hatchery Irrigation System Expansion Project Specifications -`"11!!!IIIW'- r MacConnell & Associates, P.C. 1101 Nowell, Road, Suite 118 Raleigh, North Carolina 27607 P.O. Box 129 Morrisville, North Carolina 27560 Phone: (919) 467-1239 Fax: (919) 319-6510 TABLE OF CONTENTS Description Page Number DETAILED SPECIFICATIONS DIVISION 1 GENERAL REQUIREMENTS Section 01000 Summary of Work 01000-1 DIVISION 2 SITE WORK Section 02100 Site Preparation and Earthwork 02100-1 Section 02222 Excavation, Trenching, and Backfilling for Utility 02222-1 Section 02230 Dewatering 02230-1 Section 02400 Erosion Control 02400-1 Section 02420 Fertilizing, Seeding, & Mulching 02420-1 DIVISION 3 CONCRETE WORK Section 03310 Concrete Work 03310-1 DIVISION 4 MASONRY This Division is not used. DIVISION 5 METALS This division is not used. DIVISION 6 WOOD AND PLASTICS This division is not used. DIVISION 7 THERMAL AND MOISTURE PROTECTION This division is not used. DIVISION 8 DOORS AND WINDOWS This division is not used. DIVISION 9 FINISHES This division is not used. DIVISION 10 SPECIALTIES This Division is not used. DIVISION 11 EQUIPMENT Section 11872 Wastewater Irrigation System 11872-1 Section 11909 Irrigation Pumps 11909-1 Case Farms Table of Contents Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 TOC-1 Description (Continued) DIVISION 12 FURNISHINGS This Division is not used. DIVISION 13 SPECIAL CONSTRUCTION Section 13300 Instrumentation and Controls DIVISION 14 CONVEYING SYSTEMS This Division is not used. DIVISION 15 MECHANICAL Section 15060 Pipe & Pipe Fittings Section 15100 Valves and Related Appurtenances DIVISION 16 Section 16010 Section 16020 Section 16035 Section 16051 Section 16110 Section 16123 Section 16130 Section 16140 Section 16160 Section 16181 Section 16190 Section 16450 ELECTRICAL General Requirements - Electrical Codes and Standards Electrical Testing Nameplates Raceways and Fittings Wire and Cable - 600 Volts and Below Outlet Boxes, Junction and Pull Boxes, and Wireways Wiring Devices Circuit Breakers Fuses Electrical Supporting Devices Grounding and Bonding END OF TABLE OF CONTENTS Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Page Number 13300-1 15060-1 15100-1 16010-1 16020-1 16035-1 16051-1 16110-1 16123-1 16130-1 16140-1 16160-1 16181-1 16190-1 16450-1 Table of Contents TOC-2 SECTION 01000 SUMMARY OF WORK PART 1 - GENERAL 1.01 Description of Work A. Work shall involve wastewater treatment and irrigation system described below. B. The project work associated with the Wastewater Contract is to be completed in 90 calendar days (i.e., 60 calendar days for substantial completion plus 30 calendar days for project close-out). This project will include the removal of all existing pipe networks proceeding the pump house and the installation a new additional Deming 1 1/2 x 1 x 8 Model 3062 Irrigation Pump to match the existing pump in service, approximately 1,640 linear feet of new 4-inch SCH 40 PVC pipe, 1,350 linear feet of 3 1/2-inch SCH PVC pipe, 2,901 linear feet of 1 1/4-inch SCH 40, and all necessary spray heads and appurtenances for the replacement and expansion of the spray irrigation system at the Case Farms Morganton Hatchery. 1.02 Principal Items of Work A. Included, but not limited thereto, as principal items of work under the Wastewater Contract, are: 1. Clearing and grubbing of areas where construction of the wastewater treatment and irrigation system components is to take place (wooded area shall remain intact). 2. Installation of required erosion and sedimentation control facilities. 3. Removal of the existing spray irrigation system including all main piping from the pump house, field pipes, spray irrigation heads (nozzles), and other appurtenances and equipment. 4. Installation of the spray irrigation system including an additional pump, additional concrete for pump placement, piping, spray irrigation heads (nozzles), and all the necessary valves and appurtenances. 5. Fertilization, seeding, and mulching of all areas disturbed by this construction and as shown on the contract drawings. Case Farms Summary of Work Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 01000-1 6. Completion of electrical work as outlined in "Division 16 - Electrical" of these Contract Specifications. 7. Completion of instrumentation and control work as outlined in "Section 13300 - Instrumentation and Controls" of these Contract Specifications. 8. All other items required for a complete and operating wastewater irrigation system, as directed by the Contract Documents and the permits granted by the North Carolina Department of Environmental Quality. B. Technical specifications for the Wastewater Contract are contained herein in Divisions 1 through 16. All work shown on the Contract Drawings is covered by the Wastewater Contract. 4.03 Construction Sequence A. Contractor's Schedule: Requirements for scheduling of work are stated in the Supplemental General Conditions. PART 2 - PRODUCTS This part is not used. PART 3 - EXECUTION This part is not used. END OF SECTION 01000 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Summary of Work 01000-2 SECTION 02100 SITE PREPARATION AND EARTHWORK PART 1 - GENERAL 1.01 Description of Work: A. Work Included: Work under this section consists of the provision of all labor and material to perform all site preparation as indicated herein and/or shown on the Con- tract Drawings. The work shall include, but is not limited to, the following: 1. Clearing and grubbing. 2. Topsoil. 3. Excavation for structures. 4. Dewatering for structures. 5. Use of explosives. 6. Protection of existing utilities. 7. Filling and backfilling. 8. Borrow material. 9. Soil testing. 10. Maintenance and stability. 11. Grading. 12. Disposal of surplus material. 13. Trenching. 14. Amending Gullies Case Farms Site Preparation and Earthwork Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02100-1 B. Site Inspection: The Contractor shall examine the site to determine the extent of re- movals, grubbing, excavating, rough grading, and related items necessary to complete work shown in the Contract Drawings and/or specified herein. Prior to any excava- tion or construction, the Contractor shall locate all existing utilities in the field. All excavation shall be unclassified and the cost shall be included in the bid price. PART 2 - MATERIALS This Part is not used. PART 3 - EXECUTION 3.01 Clearing and Grubbing: A. The entire area within the construction limit, unless otherwise noted or where proper- ty line permits, shall be cleared and grubbed of all trees, stumps, shrubs, debris, and brush. B. Roots, matted roots, stumps, and other vegetable matter shall be removed to 12 inches below existing ground. C. In foundation sub -grade areas, the grubbed material shall be removed to 12 inches be- low the sub -grade. D. The cleared and grubbed material shall be removed from the construction site and disposed of by the Contractor at his expense. 3.02 Top Soil: A. Materials from excavations and other disturbed areas suitable for top soil shall be re- moved to an average depth of six (6) inches and deposited in piles separate from other excavated material. Piles of top soil shall be located so that the material can be used readily for the finished surface grading and shall be protected and maintained until needed. B. After completion of filling, backfilling, and grading, top soil shall be spread uniform- ly to a depth of not less than four (4) inches over the entire disturbed area. Top soil shall be compacted lightly in an approved manner. The finished surface shall be in conformity with the lines, grades, and crossections shown on the Contract Drawings, as well as free from dips, bumps, and irregularities in alignment. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Site Preparation and Earthwork 02100-2 C. The Contractor shall maintain finished surfaces by preserving, protecting, and replac- ing top soil as necessary to maintain it in satisfactory condition until work described under "Section 02420 - Fertilizing, Seeding, and Mulching" of the Contract Specifica- tions is begun or the area is otherwise accepted under the Construction Contract. 3.03 Excavation for Structures: A. The sub -grade at the foundation construction level of the new facilities shall be rolled using a partially -loaded dump truck or similar piece of equipment. Any soft, uncom- pactible or unacceptable soils encountered in the sub -grade shall be replaced with structural fill placed and compacted to 95 percent of the maximum density, in accord- ance with American Society for Testing and Materials (ASTM) D 2167. B. Excavation carried below the depths indicated, without specific directions, shall be re- filled to the proper grade with thoroughly compacted structural fill as described in Paragraph A. An exception is made for footing excavations, where the concrete shall be extended to the bottom of the excavations; however, all additional work of this na- ture shall be performed at the Contractor's expense. C. Excavations for Embankments and Under Pavements, Concrete Footings, and Slabs: The entire area of the original ground under embankments, pavements, and concrete footings and slabs shall be excavated to remove all vegetable matter, sod, muck, rub- bish, and other unsuitable materials to a minimum depth of 12 inches or to the sub - grade shown on the Contract Drawings. D. All excavation shall be made as close to the actual finished lines as possible. Excava- tion shall be suitably shored, braced, or side -sloped in order to prevent danger to per- sons or structures, injurious slides or cave-ins, or erosion. Shoring, bracing, and sheeting, except as otherwise noted, shall be removed as the excavations are back - filled in a manner so as to prevent injurious caving. E. Excavation shall be kept free of water while construction therein is in progress. The water shall be pumped out of the trench or check dams may be built to keep water out of the ditch in such a manner as not to cause injury to the public health, private prop- erty or the work in progress. Erosion control measures shall be taken during this pumping. F. Furnish, erect, and maintain the required guards and railing at all exposed boundaries of all excavation. 3.04 Dewatering for Structures: Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Site Preparation and Earthwork 02100-3 A. Prior to excavation beneath the ground water table for structures, which have founda- tions below the water table, a well point system or other means of effective dewater- ing shall be installed to depress and maintain the water table approximately two (2) feet below the bottom of the lowest excavation level. Dewatering shall be maintained until backfilling above the natural ground water level has proceeded and until the structural weight of the system is sufficient to prevent "floating out" of the structure. B. The Contractor shall have a man experienced in dewatering work on the job during performance of the work, and the dewatering system shall be adequate in every re- spect. When a well point system is to be used, the system as well as the well point foreman or superintendent shall be approved by the Engineer prior to excavation be- low the ground water table. C. Water from dewatering operations must be disposed of in accordance with the North Carolina Sedimentation Pollution Control Act. 3.05 Use of Explosives: A. The use of explosives shall not be permitted. In the event that undiggable rock is en- countered, the Contractor shall notify the Engineer and submit a proposal to remove the rock. All such work shall be included in the Bid Price. 3.06 Protection of Existing Structures: A. The Contractor shall exercise extreme care to avoid damage to existing utilities during the conduct of the new construction. A thorough investigation of the site should be conducted prior to commencing work. B. All damage to existing utilities shall be repaired immediately at no additional cost to the Owner. 3.07 Filling and Backfilling: A. General: All fill and backfill shall be free from roots, wood scrap material, and other vegetable matter and refuse. Fill and backfill shall be placed in layers not more than eight (8) inches thick, loose except as specified otherwise herein, and each layer shall be compacted thoroughly and evenly. B. Structures and Embankments: Backfill shall be placed about structures, as far as practicable, as construction progresses. Compacted backfilling against concrete shall be completed only when directed compaction shall be not less than 95 percent of the maximum density as determined by ASTM D 2167 (Modified Proctor Method). Case Farms Site Preparation and Earthwork Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02100-4 C. Concrete Slabs and Pavements: Except where otherwise indicated, fill and/or backfill under pavement and concrete floor slabs shall be compacted to not less than 95 per- cent of the maximum density at optimum moisture content, as determined by ASTM D 2167 (Modified Proctor Method). D. Other Fill: All other fill and backfill, unless otherwise noted, shall be compacted to at least 90 percent of the maximum density at optimum moisture content, as determined by ASTM D 2167 (Modified Proctor Method). E. Stone Base: Stone base, or gravel -fill where indicated, shall be crushed granite grad- ed between 1.5-inch to 0.5-inch mesh size. A minimum of three (3) inches of crushed stone shall be provided under all structures. All crushed stone shall be evenly graded to provide a uniform surface. 3.08 Borrow or Fill Material: A. Borrow or fill shall be used, if needed, at no extra cost to the Owner. 3.09 Soil Testing: A. Soil shall be tested by a certified testing laboratory, at the direction of the Engineer. Fees for testing shall be paid from the testing allowance. Additional testing required as a result of soil failing to meet the criteria outlined herein shall be paid by the Con- tractor without compensation from the Owner. 3.10 Maintenance and Stability: A. The Contractor shall be responsible for the stability and maintenance of all embank- ments made under the Construction Contract until final acceptance of the entire pro- ject. Embankments shall be maintained to the grade and crossection indicated on the Contract Drawings. Any portions requiring replacement due to displacement and/or damage shall be replaced at the Contractor's expense. 3.11 Grading: A. The Contractor shall perform all grading in areas so indicated. Fill shall be brought to finished grades indicated on the Contract Drawings and shall be graded so as to drain water away from structures. Areas directly and indirectly affected by the construction work shall be graded to provide proper drainage and surfaces suitable for the use of mowing machines. 3.12 Disposal of Surplus Material: Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Site Preparation and Earthwork 02100-5 A. Surplus material not required for completion of the construction work or unsuitable for filling, backfilling, and/or grading shall be disposed of at the Contractor's expense in an approved spoil area and in accordance with local ordinances. 3.13 Trenching: A. Excavate trenches to true line and grade as shown on the Contract Drawings, except where field adjustments are necessary to avoid other underground utilities. All alignment changes shall be subject to the Engineer's approval. B. Accomplish trench excavation by open cut with equipment suitable for this type of service. If backhoes or drag lines are used, the size of bucket must be such that the width of trench excavated is compatible with the diameter of pipe to be installed. C. The maximum length of open trench shall be no more than 300 feet and no less than 20 feet without prior approval from the Engineer. D. Construct sides of the trench as near to vertical as possible, taking into consideration the type of soil encountered, applicable safety requirements, and the width of area in which the lines are installed. Operations resulting in wide top dimensions sloping di- rectly to the pipe shall not be permitted. Trench width shall be a minimum of six (6) inches plus the outside diameter of pipe and a maximum of two (2) feet plus the out- side diameter of pipe. Trench width shall be measured between the faces of the cut at the top elevation of the pipe bell unless special permission of the Engineer is secured. E. Trench bottom conformation may be where the trench bottom is excavated slightly above grade and cut down to pipe grade by hand in the fine -grading operation. Where the trench bottom is inadvertently cut below grade, it shall be filled to grade with an approved material and thoroughly tamped. Excavate the bottom of the trench to as- sure a firm bearing support uniformly throughout the length of the pipe. Excavate a space under and around each bell to relieve it of any load. Blocking under the barrel or bell will not be permitted. F. Remove rock or boulders encountered in the bottom of the trench to a depth six (6) inches below the grade of the pipe. Place a suitable tamped foundation of earth mate- rial to bring the bottom of the trench to proper sub -grade over rock or boulders. G. When unstable conditions are encountered at the invert elevation of the pipe and de - watering or similar measures will not prevent or cure this condition, suitable stabiliza- tion material shall be placed in the trench. Case Farms Site Preparation and Earthwork Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02100-6 H. When pipe laying is not in progress, plug the open end of the pipe to prevent entry of water, dirt, tools, or other foreign matter into the pipeline. Do not use the pipe as a means of carrying groundwater away from the work area. 3.14 Amending Gullies: A. Fill in minor gullies in the areas specified as additional to the soil scientist. B. For spray irrigation systems, irrigation will not occur until the vegetation (including erosion control cover) has had time to properly establish. C. No site work shall occur when conditions are wet to avoid excess compaction and fill material has had fertility analysis and recommended amendments added as needed. D. The proposed irrigation area should be raked to remove all leaves, pine straw, and other debris. E. Clear and grub site from minor vegetation (less than 8-inches in diameter) by hand in such a manner as to minimize native soil loss. Lightly compact additional fill to pre- vent erosion and provide a minimum of six inches of additional fill on top of the de- sign grade. Heavy equipment usage shall be minimized to avoid excess compaction. F. The existing ground shall be lightly tilled to scarify the surface, and should extend at least five feet beyond the proposed wetted area on all sides. H. Fill material shall match existing native Fairview soil series as noted by the Soil Sci- entist. I. Incorporate the fill material with the top three to six inches of native soil to prevent capping and preferential lateral flow. J. Lightly compact the soil to have achieve a bulk density similar to that of naturally oc- curring top soil of similar soil texture and indicate what the desired bulk density should be. K. Final fill shall have uniform topography and be crowned to have uniform drainage. L. Avoid placing fill material within 5 feet of trees to prevent tree death (an arborist can provide more guidance on tree protection). M. Extend fill material at least 5 feet beyond the wetted area and blend into the natural contours. Case Farms Site Preparation and Earthwork Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02100-7 N. Fill material shall be tapered down to the surrounding ground surface with the side slope of the fill not to exceed 1:4 rise to run ratio. END OF SECTION 02100 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Site Preparation and Earthwork 02100-8 SECTION 02222 EXCAVATION, TRENCHING AND BACKFILLING FOR UTILITY SYSTEMS PART 1 - GENERAL 1.01 Description of Work A. Work described in this section shall consist of the excavation, trenching, methods of pipe laying, backfilling, compaction and necessary disposal of unsuitable materi- al as required to install the utilities systems. Grading of easements and soil restora- tion for utility systems not located within paved areas shall be in accordance with Section 02211 Grading, Utilities. PART 2 - MATERIALS This Part is not used. PART 3 - EXECUTION 3.01 Excavation A. All excavation of every description and of whatever substance including rock and rock -like material encountered shall be to the lines and grades indicated. All excava- tion shall be by open cut, unless otherwise indicated. The work shall consist of the excavation, placement, compaction or satisfactory disposal of all unsuitable materi- als encountered within the limits of the work. During excavation, material satisfac- tory for backfilling shall be stockpiled in an orderly manner at a distance from the banks of the trench sufficient to avoid overloading and to prevent slides or cave-ins. Failure to observe this precaution may result in a cave-in, and additional excavation to a greater depth to reach a firm footing will be required at the expense of the Con- tractor as determined by the Owner. B. Where the line parallels a creek and/or ditch the excavated material shall be stock- piled opposite the creek, with the trench separating the two. Adequate drainage shall be provided for the stockpiles and surrounding areas by means of ditches, dikes, or other approved methods. The stockpiles shall also be protected from contamination with unsatisfactory excavated material or other material that may destroy the quality and fitness of the suitable stockpiled material. If the Contractor fails to protect the stockpiles and any material becomes unsatisfactory as a result, such material, if di - Case Farms Excavation, Trenching and Backfilling for Utility Systems Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02222-1 rected, shall be removed and replaced with satisfactory on -site or imported material from approved sources at no additional cost to the Owner. C. Suitable material excavated shall be transported to and placed in fill areas within the work limits. Excavation and filling shall be performed in a manner and sequence that will provide drainage at all times. D. The Contractor, at their expense, shall dispose of all excess excavated material un- less ordered to another area of the project by the Owner. The Contractor's obligation to remove and dispose of excess materials shall in no manner convey to him any rights of property in any material taken from any excavation. No extra payment shall be made for hauling excess material from one project area to another provided the distance of haul does not exceed two miles, defined as the "free haul limit". Grading shall be done as may be necessary to prevent surface water from flowing into the ex- cavation, and any water accumulating therein shall be removed so that the stability of the bottom and sides of the excavation is maintained. E. Unauthorized over excavation shall be backfilled with select bedding material at no additional cost to the Owner. F. The Contractor is charged with the responsibility of actually investigating and exam- ining the site before preparing the bid and no additional allowance for extra com- pensation will be allowed because of excavation and/or grading being a different na- ture than contemplated by him. 3.02 Trench Excavation A. The trench shall be ample to permit the pipe to be laid and jointed properly. The minimum width of the trench, from the top of the pipe bell to the bottom of the trench shall be at least 8" greater than the largest outside diameter of the pipe or bell. The maximum width of the trench shall not exceed the outside diameter plus 24". The trench shall be braced and drained in such a manner that the work may be performed safely and efficiently. Trench shields or boxes may be used in lieu of sheeting and bracing as necessary to provide safety of the personnel. When using trench shields, care shall be taken when the shield is moved ahead, so as not to pull the already jointed pipe sections apart and designed so that the back end of the box sides do not extend below the spring line of the pipe. Where sheeting and bracing are used, sheeting to be removed shall not extend below the spring line of the pipe; otherwise, the sheeting and bracing shall remain in place. B. The subgrade beneath the centerline of the pipe shall be finished to within 0.05 feet of a straight line between pipe joints to provide uniform bearing and support for the bottom quadrant of each section of the pipe. Bell holes or coupling holes shall be excavated to the necessary size at each joint to eliminate bearing and permit joints Case Farms Excavation, Trenching and Backfilling for Utility Systems Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02222-2 to be made in an efficient, workmanlike manner. Stones of 3" or greater in any di- mension, or as recommended by the pipe manufacturer, whichever is smaller, shall be removed. C. Where unstable material or ashes, cinders, all types of refuse, or other organic mate- rial is encountered at the grade established for installation of pipe or structures, addi- tional excavation may be done if approved by the Owner to the depths and widths so established. The additional excavated area shall be backfilled with select bed- ding material. Excavation to greater depths, unauthorized, shall be refilled with se- lect bedding material and compacted as directed by the Owner, at no additional cost to the Owner. D. Excavation for catch basins, inlets, or similar structures shall be sufficient to leave at least 12" clear between the outer structure surfaces and the face of the excavation or support members. Rock shall be cleaned of loose debris and cut to a firm surface either level, stepped, or serrated, as shown or as directed. Loose disintegrated rock and thin strata shall be removed. Removal of unsuitable material shall be as speci- fied above. When concrete or masonry is to be placed in an excavated area, special care shall be taken not to disturb the bottom of the excavation. Excavation to the final grade level shall not be made until just before the concrete or masonry is to be placed. 3.03 Pipe Laying A. Proper implements, tools, and facilities satisfactory to the Engineer shall be provided and used for the safe and convenient prosecution of the work. All pipes and fittings shall be carefully lowered into the trench piece by piece by means of a derrick, ropes or other suitable tools or equipment, in such manner as to prevent damage to materi- als and protective coatings and linings. Under no circumstances shall pipe materials be dropped or dumped into the trench. Pipe shall be carried into position and not dragged. B. All dust, dirt, oil, tar (other than standard coating), or other foreign matter shall be cleaned from the jointing surfaces, and the gasket, bell, and spigot shall be lubricat- ed with lubricant recommended by the manufacturer. C. Except where necessary in making connections with other lines or as authorized by the Owner, the pipe shall be laid upgrade beginning at the lower end with the tongue or spigot ends pointing in the direction of the flow to the correct line and grade. Joints for pipe sizes up to 24" in diameter can be assembled by the means of a bar and wood block or by hand. The axis of the pipe section to be installed shall be aligned as nearly as possible by batter board or laser beam with the axis of the last installed pipe section and spigot end inserted slightly into the socket. A bar shall then be driven vertically into the bedding and wedged against a wood block placed horizontally across the pipe to protect the joint end during assembly. By pushing the Case Farms Excavation, Trenching and Backfilling for Utility Systems Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02222-3 top of the vertical bar forward, lever action pushes the pipe into the home position in- dicated by a designated mark on the pipe for joint depth. D. The use of excavating equipment to shove pipe sections shall not be allowed. Ad- justments in grade by exerting force on the barrel of the pipe with excavating equipment shall not be allowed. If after joint is made, and the grade needs correct- ing, the joint being laid shall be withdrawn, grade corrected, joint realigned, and the pipe pulled home. To pick up after joint is made results in rejoining without lubrica- tion, usually causing a broken tongue and groove. E. At time when pipe laying is not in progress, the open ends of the pipe shall be closed by a water tight plug or other means approved by the Engineer. This provision shall apply during the noon hour as well as overnight. If water is in the trench, the seal shall remain in place until the trench is pumped completely dry. No pipe shall be laid in water or where in the Engineer's opinion trench conditions are unsuitable. F. Every precaution shall be taken to prevent foreign material from entering the pipe while it is being placed in the trench and "pushed home". If the pipe laying crew cannot put the pipe into the trench without getting earth into it, the Engineer may require while lowering the pipe into the trench, a canvas bag shall be placed over each end of the joint pipe. During laying operation, no debris, tools, clothing or oth- er materials shall be placed in the pipe. 3.04 Alignment and Grade A. All pipe shall be laid and maintained to the required lines and grades and structures, at the required locations with rings, covers and grates properly set. The lines and grades of the pipe will generally be indicated by stakes parallel to the line of the pipe and be set at such elevations that proper batter boards, grade boards or laser beams can be set. From these shall be stretched grade cords and the pipe shall be set care- fully to conform to the grades indicated. The Contractor shall set all grades or shall be responsible for the finished pipe being laid to exact and proper line and grade. B. Pipe sizes larger than 3 6 " shall be entered and examined, while smaller diameter pipe shall be inspected by shining a light or laser between structures or structure loca- tions, or by use of television cameras passed through the pipe. If in the judgment of the Owner, the interior of the pipe shows poor alignment or any other defects that would cause improper functioning of the system, the defects shall be remedied as directed at no additional cost to the Owner. 3.05 Trench Safety A. All excavations shall comply with the terms and conditions of the construction stand- ards for excavations in OSHA "Safety and Health Regulations for Construction", Case Farms Excavation, Trenching and Backfilling for Utility Systems Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02222-4 Chapter XVII of Title 29, CFR, Part 1926. The Contractor shall have a "competent" person on the job at all times and when necessary employ a Professional Engineer to act upon all pertinent matters of the work. 3.06 Trench Stabilization (Shoring) A. The Contractor shall design, furnish and install any trench stabilization necessary to maintain excavations for pipe and drainage structure installation. The method of shor- ing and excavation shall be in strict accordance with OSHA Regulations. The Con- tractor shall be responsible for installation and removal of any trench stabilization. The Contractor shall also be responsible for any damage to adjacent structures result- ing from the installation, removal or absence of trench stabilization. Payment for all labor, equipment and materials involved in this specification will be considered a component of excavation, trenching and backfilling. The Contractor shall have a "competent" person on site during trenching operations. B. There will be no separate payment for the work involved. 3.07 Dewatering See Section 02230 on Dewatering. 3.08 Borrow or Fill Material A. Backfill material shall consist of satisfactory material at a moisture content that will facilitate compaction, free from stones of such size as recommended by the pipe manufacturer, or larger than 3" in any dimension, whichever is smaller. The backfill shall be brought up evenly on both sides of the pipe for the full length of the pipe. Care shall be taken to insure thorough compaction of the fill under haunches of the pipe and to prevent injuring or moving the pipe. B. Backfill material in trenches shall be placed in layers not exceeding 6" loose thickness to a point at least 12" above the pipe compacted with approved tampers to 90 percent maximum density. Backfill shall be deposited in the trench uniformly for the full width on each side of the pipe and along the entire length simultaneously. The remainder of the trench shall be backfilled in layers not exceeding 8" in loose thickness compacted as specified in subparagraph COMPACTION. C. Each layer shall be thoroughly compacted by an approved mechanical tamping device. D. Backfill material around structures and appurtenances shall be placed in such a manner that the structure will not be damaged by the shock of falling earth. No backfill shall be placed around manholes, catch basin, inlets or similar structure until the concrete has been allowed to cure for 3 days. The backfill material shall be deposited and Case Farms Excavation, Trenching and Backfilling for Utility Systems Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02222-5 compacted as specified in subparagraph COMPACTION and shall be placed in such manner as to prevent eccentric loading and excessive stress on the structure. E. No backfilling will be allowed when in the opinion of the Owner, weather conditions are such that an acceptable job cannot be obtained due to frozen material. Water flooding or jetting methods of compaction will not be permitted. The operation of heavy equipment shall be conducted so that no damage to the pipe may result. 3.09 Compaction A. Backfill shall be compacted in accordance with the following table as a percentage of the maximum density at optimum moisture content as determined by the Standard Proctor Test, ASTM D-698. 1. Area Around and F above top ofpipe Remaining trench (within 4' of subgrade) Pavement subgrade and shoulders Last l' of fill (below subgrade) Last Y of fill - 12" below subgrade Base material Adjacent to structures (Areas not paved) Under structures Utility Outfalls (Cross Country) Percent ASTM D-698 Maximum Dry Density 90 95 100 98 100 95 98 95 B. Test for density of compaction may be made at the option of the Engineer, and deficiencies shall be corrected by the Contractor without additional cost to the Owner. C. The Engineer may elect to have compaction tests performed after the backfill is complete. The Contractor shall be required to excavate to various elevations for density tests to be performed, backfill and re -compact without additional costs to the Owner. END OF SECTION 02222 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Excavation, Trenching and Backfilling for Utility Systems 02222-6 SECTION 02230 DEWATERING PART 1 - GENERAL 1.01 Description A. The work of this section consists of controlling groundwater, site drainage, and storm flows during construction. Contractor is cautioned that the work involves construction in and around drainage channels, local rivers, and areas of local drainage. These areas are subject to frequent periodic inundation. 4.02 Related Sections A. The following is a list of specifications which may be related to this section: 1. Section 02222, Excavation, Trenching & Backfilling for Utility. 2. Section 02270, Erosion Control 4.03 References A. The following is a list of standards which may be referenced in this section: 1. ASTM International (ASTM): a. D698, Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Standard Effort (12 400 ft-lbf/ft3 (600 kN-m/m3)). 1.04 Submittals A. Contractor shall submit to the Engineer a Water Control Plan two (2) weeks prior to execution of the project. At a minimum, the Water Control Plan shall include: 1. Descriptions of proposed groundwater and surface water control facilities including, but not limited to, equipment, methods, standby equipment and power supply, means of measuring inflow to excavations, pollution control facilities, discharge locations to be utilized, and provisions for immediate temporary water supply as required by this section. 2. Drawings showing locations, dimensions, and relationships of elements of each system. 3. Design calculations demonstrating adequacy of proposed dewatering systems and components. Case Farms Dewatering Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02230-1 4. If system is modified during installation or operation, revise or amend and resubmit Water Control Plan. PART 2 - PRODUCTS 2.01 Materials A. Onsite materials may be used within the limits of construction to construct temporary dams and berms. Materials such as plastic sheeting, sand bags, and storm sewer pipe may also be used if desired by Contractor. PART 3 - EXECUTION 3.01 General A. For all excavation, Contractor shall provide suitable equipment and labor to remove water, and keep the excavation dewatered so that construction can be carried on under dewatered conditions. 1. Water control shall be accomplished such that no damage is done to adjacent channel banks or structures. 2. Continuously control water during course of construction, including weekends and holidays and during periods of work stoppages, and provide adequate backup systems to maintain control of water. B. Contractor is responsible for investigating and becoming familiar with all site conditions that may affect the work including surface water, potential flooding conditions, level of groundwater and the time of year the work is to be done. C. Contractor shall conduct operations in such a manner that storm or other waters may proceed uninterrupted along their existing drainage courses. 1. By submitting a bid, Contractor acknowledges that Contractor has investigated the risk arising from such waters and has prepared bid accordingly, and assumes all of said risk. D. At no time during construction shall Contractor affect existing surface or subsurface drainage patterns of adjacent property. 1. Any damage to adjacent property resulting from Contractor's alteration of surface or subsurface drainage patterns shall be repaired by Contractor at no additional cost to Owner. E. Pumps and generators used for dewatering and water control shall be quiet equipment enclosed in sound deadening devices. Case Farms Dewatering Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02230-2 F. Contractor shall remove all temporary water control facilities when they are no longer needed or at the completion of the project. G. All excavations made as part of dewatering operations shall be backfilled with the same type material as was removed and compacted to ninety-five percent (95%) of Maximum Standard Proctor Density (ASTM D698) except where replacement by other materials and/or methods are required. 3.02 Construction A. Surface water control: 1. Surface water control generally falls into the following categories: a. Normal low flows along the channel. b. Storm/flood flows along the channel. c. Flows from existing storm drain pipelines. d. Local surface inflows not conveyed by pipelines. 2. Contractor shall coordinate, evaluate, design, construct, and maintain temporary water conveyance systems. a. These systems shall not worsen flooding, alter major flow paths, or worsen flow characteristics during construction. Contractor is responsible to ensure that any such worsening of flooding does not occur. b. Contractor is solely responsible for determining the methods and adequacy of water control measures. 3. At a minimum, Contractor shall be responsible for diverting the quantity of surface flow around the construction area so that the excavations will remain free of surface water for the time it takes to install these materials, and the time required for curing of any concrete or grout. Contractor is cautioned that the minimum quantity of water to be diverted is for erosion control and construction purposes and not for general protection of the construction site. a. It shall be Contractor's responsibility to determine the quantity of water which shall be diverted to protect the work from damage caused by stormwater. 4. Contractor shall, at all times, maintain a flow path for all channels. a. Temporary structures such as berms, sandbags, pipeline diversions, etc., may be permitted for the control of channel flow, as long as such measures are not a Case Farms Dewatering Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 02230-3 major obstruction to flood flows, do not worsen flooding, or alter historic flow routes. B. Groundwater Control: 1. Contractor shall install adequate measures to maintain the level of groundwater below the foundation subgrade elevation and maintain sufficient bearing capacity for all structures, pipelines, earthwork, and rockwork. a. Such measures may include, but are not limited to, installation of perimeter subdrains, pumping from drilled holes or by pumping from sumps excavated below the subgrade elevation. b. Dewatering from within the foundation excavations shall not be allowed. 2. The foundation bearing surfaces are to be kept dewatered and stable until the structures or other types of work are complete and backfilled. a. Disturbance of foundation subgrade by Contractor operations shall not be considered as originally unsuitable foundation subgrade and shall be repaired at Contractor's expense. 3. Contractor shall dispose of groundwater as follows: a. Obtain discharge permit for water disposal from authorities having jurisdiction. b. Treat water collected by dewatering operations, as required by regulatory agencies, prior to discharge. c. Discharge water as required by discharge permit and in manner that will not cause erosion or flooding, or otherwise damage existing facilities, completed Work, or adjacent property. d. Remove solids from treatment facilities and perform other maintenance of treatment facilities as necessary to maintain their efficiency. 4. Any temporary dewatering trenches or well points shall be restored following dewatering operations to reduce permeability in those areas as approved by Engineer. END OF SECTION Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Dewatering 02230-4 SECTION 02400 EROSION CONTROL PART 1 - GENERAL 1.01 Description of Work: A. The work shown on the Contract Drawings and specified herein shall constitute the erosion and sedimentation control plan for this project in conformance with the North Carolina Sedimentation Pollution Control Act of 1973. The erosion and sedimentation control plan shown is based on the anticipated construction methods and sequence; however, the Contractor shall act in good faith to comply with the provisions of the North Carolina Sedimentation Pollution Control Act of 1973. The Contractor shall provide, at no additional cost to the Owner, any other measures as may be required to prevent erosion as a result of construction activity at the site. B. Temporary erosion control measures shall include, but are not be limited to, sediment traps, check dams, diversion ditches, silt fences, rip rap, grass, mulches, mats, fabric, netting, construction entrances, or any other methods or devices that are necessary to control or restrict erosion. Temporary erosion control measures may include work outside the right-of-way or construction limits, such as borrow pit operations, haul roads, plant sites, equipment storage sites, and disposal of waste or debris. The Contractor shall be liable for all damages to public or private property caused by silting or slides originating in areas used or impacted by the Contractor. C. This project disturbs less than one acre, therefore an Erosion and Sedimentation Control Permit is not required. However, contractor must comply with all regulations set forth below. 1.02 Contractor's Responsibility: A. The Contractor shall be responsible for installing and maintaining erosion control devices as required to function properly. B. To insure that the project is in compliance with the regulations, the Contractor shall perform a complete site inspection of the erosion control measures every week and when rainfall occurs on site. Required corrective/maintenance measures shall be noted and implemented within three (3) working days. C. Any time delays experienced due to a shutdown by the North Carolina Land Quality Section or due to unanticipated corrective work will not receive any time extensions of the Construction Contract. Case Farms Erosion Control Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 02400-1 1.03 Quality Assurance: A. Codes and Standards: 1. All construction activities required by this project shall comply with the North Carolina Sedimentation Pollution Control Act of 1973 and the rules and regulations promulgated pursuant to the provisions of that law. B. The following general specifications also apply to work in this section: 1. North Carolina Department of Transportation (NCDOT): a. "Standard Specifications for Roads and Structures." July 1995 Edition. C. In the event of conflict between the regulations listed above and the requirements of these Contract Specifications, the more restrictive requirements shall apply. 1.04 Submittals: A. Materials and facilities for temporary erosion control measures shall be approved by the Engineer before being used. Any facilities or materials different from those shown on the Contract Drawings or specified herein shall also be submitted to the Engineer for approval. B. Product Data: Submit manufacturer's technical data and material samples for silt fence fabrics, ditch liner, filter cloth, matting for silt fence fabrics, and other manufactured materials as requested. 1.05 Construction Schedule: A. Install silt fences, construction entrances, and other devices throughout the project site as shown on the Contract Drawings and as directed by the Engineer. B. Clear, grub, and strip top soil to limits required for construction, in accordance with "Section 02100 - Site Preparation and Earthwork" of the Contract Specifications. Stockpile top soil and suitable fill material in areas designated for stockpiles and dispose of waste materials. C. Begin excavation and grading activities after all required erosion control measures have been installed and constructed. D. Establish finished grades on the site perimeter slopes at earliest possible date. E. Areas to be left dormant for longer than 30 days must be temporarily stabilized within seven (7) calendar days. Case Farms Erosion Control Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 02400-2 F. All erosion and sedimentation control measures shall be inspected weekly and after each heavy runoff -producing rainfall. Needed repairs shall be made immediately. PART 2 - PRODUCTS 2.01 Permanent Seeding and Mulching: A. Comply with NCDOT Standard Specifications "Section 1660 - Seeding and Mulching." 2.02 Temporary Seeding: A. Comply with NCDOT Standard Specifications "Section 1620 - Temporary Seeding." 2.03 Matting: A. Comply with NCDOT Standard Specifications "Section 1631 - Ditch Liner and Erosion Control Blankets." 2.04 Temporary Mulching: A. Comply with NCDOT Standard Specifications "Section 1615 - Temporary Mulching." 2.05 Silt Fence: A. Comply with NCDOT Standard Specifications "Section 1605 - Temporary Silt Fence." 2.06 Erosion Control Stone: A. Comply with NCDOT Standard Specifications "Section 1610 - Stone for Erosion Control." 2.07 Drainage Stone: A. Drainage stone, washed and uniformly -graded mixture of crushed stone, or crushed or uncrushed gravel conforming to Coarse Aggregate No. 57 or American Society for Testing and Materials (ASTM) C 33 are to be used as specified. Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Erosion Control 02400-3 PART 3 - EXECUTION 3.01 General: A. Construct temporary and permanent erosion control measures as shown on the Contract Drawings or as directed by the Engineer. B. Install temporary and permanent erosion control measures in accordance with the Contract Specifications and with the NCDOT "Standard Specifications for Roads and Structures," July 1995 Edition. C. Roadways and parking areas shall be graveled immediately upon completion of grading. D. Permanent or temporary soil stabilization, which includes seeding, mulching, and/or ground cover sufficient to restrain erosion, must be applied to portions of the disturbed area within seven (7) days after final grade is reached anywhere on the site. This includes disturbed areas which are not at final grade, but will remain dormant for longer than 30 days. E. Clean any sediment transported onto public roads at the end of each working day. 3.02 Temporary Erosion Control Measures: A. Silt Fence: 1. Filter fabric to be of polypropylene, nylon, polyester, or polyethylene yard with a minimum standard strength of 30 pounds per linear inch, a minimum 85 percent filtering efficiency, and a minimum slurry flow rate of 0.3 gallons per square foot per minute. Fabric should contain ultraviolet ray inhibitors and stabilizers to provide a minimum construction life of six (6) months. 2. Posts shall be of four (4)-inch diameter pine, two (2)-inch diameter oak, or 1.33- pound per linear foot steel. Wood shall be a minimum six (6) feet in length, and steel posts shall be at least five (5) feet in length. 3. Install silt fence on low side of stockpiles and undeveloped right-of-ways, parallel to surface waters, and in locations shown on the Contract Drawings. Extend fence around approximately 90 percent of the perimeter of the stockpile. 4. Construct silt fence as shown on the Contract Drawings. B. Temporary Seeding and Mulching: See "Section 02420 - Fertilizing, Seeding, and Mulching" of these Contract Specifications. Case Farms Erosion Control Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 02400-4 3.03 Permanent Erosion Control Measures: A. Grass: See "Section 02420 - Fertilizing, Seeding, and Mulching" of the Contract Specifications. 3.04 Erosion and Sediment Control for Amending Gullies A. All disturbed area shall be provided temporary or permanent stabilization with ground cover as soon as practicable, but in any event within 14 calendar days from the last land -disturbing activity. B. Stockpiles shall be stabilized or covered if not used within seven days. C. Temporary stabilization of disturbed areas shall be mulch, rolled erosion control products, vegetation, or other material that renders the surface stable against accelerated erosion. D. After construction, the field shall be seeded with a suitable grass (including fields in wooded areas). END OF SECTION 02400 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Erosion Control 02400-5 SECTION 02420 FERTILIZING, SEEDING, AND MULCHING PART 1 - GENERAL 1.01 Summary of Work: A. Permanent Seeding: Permanent seeding is required for all areas disturbed by construction, except for areas covered by structures, pavements, etc. B. Temporary Seeding: Temporary seeding is required for those areas disturbed by construction and left exposed for periods of 30 days or more before being brought to final grade and permanently seeded. C. Work and products shall be in accordance with NCDOT specifications for erosion control under NCDOT documents. 1.02 Quality Assurance: A. The general provisions of the Contract, including the General and Supplemental Conditions and General Requirements (if any) apply to the work specified in this section. B. Codes and Standards: In general, follow procedures and guidelines published by the Soil Conservation Service of the United States Department of Agriculture. C. Soil Tests: Secure a minimum of one (1) standard soil sample per acre. Submit samples to the North Carolina Department of Agriculture for analysis and a recommendation for the addition of lime and other amendments. Submit recommendations to Engineer for review. D. The Contractor will be liable under a one-year warranty on materials and workmanship. PART 2 - PRODUCTS 2.01 Materials: A. Fertilizer: Provide 10-10-10 commercial fertilizer conforming to statutory requirements and all rules and regulations adopted by the North Carolina Department of Agriculture. Case Farms Fertilizing, Seeding, and Mulching Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 02420-1 B. Limestone: Provide limestone conforming to all statutory requirements and all rules and regulations adopted by the North Carolina Department of Agriculture. C. Seed: Provide seed conforming to all statutory requirements and all rules and regulations adopted by the North Carolina Department of Agriculture. Provide seed mixtures as tabulated below. Deliver seed to the site in original containers bearing the appropriate guaranteed mixtures. Seed shall show a purity of not less than 90 percent and germination quality of not less than 85 percent. 1. Temporary Mixture: a. For February 1st through May 1st, the mixture shall consist of 50 pounds per acre of Korean Lespedeza with 120 pounds per acre of Rye (grain). b. For May 1st through August 15th, the mixture shall consist of 40 pounds per acre of German Millet, or 50 pounds per acre of Sudangrass. c. For August 15th through December 15th, the mixture shall consist of 120 pounds per acre of Rye (grain). 2. The permanent seed mixture for areas with steep slopes and average soils shall consist of 100 pounds per acre of Tall Fescue, 20 pounds per acre of Sericea Lespedeza, 10 pounds per acre of Korean Lespedeza, 5 pounds per acre of Redtop, and 5 pounds per acre of Kentucky Bluegrass. The permanent seeding mixture for areas with Gentle slopes and average soils shall consist of 60 pounds per acre of Tall Fescue, 10 pounds per acre of Kentucky Bluegrass, 15 pounds per acre of Sericea Lespedeza, and 10 pounds per acre of Korean Lespedeza. The best seeding dates from March 1st to May 151h and July 15th to September 15th. 3. Other Mixtures: Other mixtures, as approved or recommended by the Soil Conservation Service or the North Carolina Agricultural Extension Office, may be used. D. Mulch: Mulch all seeded areas, except where jute mesh is required and during permanent seeding. Use undamaged, air-dried, threshed small grain straw free of undesirable weed seed. Anchor straw by tacking with asphalt, netting, by roving, or through use of a mulch anchoring tool. E. Jute Mesh: Use jute mesh, excelsior matting, or other effective lining material on seeded areas where slope is steeper than two (2) horizontal to one (1) vertical (two (2) to one (1) slope), such as with grass -lined channels. Use woven jute yarn weighing approximately 90 pounds per 100 square yards and having 0.75-inch openings. Case Farms Fertilizing, Seeding, and Mulching Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 02420-2 PART 3 - EXECUTION 3.01 General: A. Follow procedures set forth in the publication "Guide for Sediment Control on Construction Sites in North Carolina" by the Soil Conservation Service of the United States Department of Agriculture, and as specified herein. 1. Spread a minimum of four (4) inches of top soil over all disturbed areas to the finished grade as shown on the Contract Drawings. 2. Remove all grass and weeds and shape the overall area to even out high and low spots. 3. Scarify soil to a depth of three (3) inches and work into a satisfactory seed bed by disking or through the use of cultipackers, harrows, drags, or other approved means. 4. The preparation outlined above shall not be done when the soil is frozen, wet, or otherwise in an unfavorable condition. 5. Begin and complete seeding operations, as outlined below, as soon as possible after final or intermediate grading is completed. 6. Distribute lime and fertilizer, as required, uniformly over the seed bed. Harrow rake or otherwise work these additions into the seed bed. 7. Distribute seed uniformly over the established seed bed. Lightly rake the surface of the seed bed in order to cover seed to a maximum depth of 0.25 inch. 8. Compact the seed bed with an approved roller or drag, after covering the seed. 9. No lime, fertilizer, or seed shall be applied during a strong wind, when the soil is wet, or when the soil is otherwise unworkable. Should rain follow seeding before rolling is initiated, the seed bed shall not be rolled. 10. No rip -rap is to be placed along the banks of new fill. Maintain the area and repair any erosion damage until a permanent ground cover is established. Use mulch or mesh as required. 11. In residential areas, easements will be seeded with either falcon or rebel fescue or leaf mulch at the request of the property owner. Case Farms Fertilizing, Seeding, and Mulching Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 02420-3 3.02 Application: A. Temporary Seeding: 1. Application of Lime, Fertilizer, Seed, and Mulch: a. Apply lime according to the soil tests or at a rate of 2,000 pounds per acre before seeding. b. Apply fertilizer according to the soil tests or at a rate of 1,000 pounds per acre. c. Seed the seed bed with the specified seed mixture at the specified rate for the recommended planting season. d. Apply grain straw at a rate of 4,000 pounds per acre, or provide equivalent cover of another suitable cover. Mulch shall be suitably anchored. Where jute mesh is required, apply the product according to the manufacturer's recommendations and anchor it with steel hairpin -shaped wire staples. e. Refertilize seed bed if growth is not fully adequate, as determined by the Engineer. Re -seed, fertilize, and mulch all damaged, bare, and eroded areas immediately and until a suitable cover is established. B. Permanent Seeding: 1. Application of Lime, Fertilizer, Seed, and Mulch: a. Sprig or sod. Moisture is essential during initial establishment. Sod must be kept well watered for 2-3 weeks, but can be planted earlier or later than sprigs. b. Common Bermuda can be seeded or sprigged but does not produce a high - quality turf. It is also less cold tolerant than the hybrids, more weed prone, and a pest in flower beds and specimen plantings. c. Apply lime according to the soil tests or at a rate of 4,000 pounds per acre before seeding. d. Apply fertilizer according to the soil tests or at a rate of 1,000 pounds per acre. e. Seed the seed bed with the specified seed mixture at the specified rate during recommended planting seasons. If grading is completed at times other than the recommended season, provide temporary seeding or other erosion and sedimentation protection approved by the Engineer until the appropriate planting season begins. Case Farms Fertilizing, Seeding, and Mulching Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 02420-4 f. Apply grain straw at a rate of 4,000 pounds per acre, or provide equivalent amount of another suitable cover. Mulch shall be suitably anchored. Where jute mesh or other matting is required, apply the product according to the manufacturer's recommendations and anchor it with steel hairpin -shaped wire staples. Mulch and anchoring materials shall not be allowed to wash down grass -lined channels where they can clog drainage devices. 2. Maintenance: a. Refertilize seed beds in general areas in the second year, unless growth is fully adequate, as determined by the Engineer. Re -seed, fertilize, and mulch all damaged, bare, and eroded areas immediately and until a suitable permanent cover is established. b. Grass -lined channels shall be inspected frequently, and the mulch shall be repaired as required. Refertilize in the late winter of the following year using 150 pounds per acre of 10-10-10 fertilizer or as determined by soil tests. Channels shall be mowed regularly to a height of two (2) to four (4) inches. END OF SECTION 02420 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Fertilizing, Seeding, and Mulching 02420-5 SECTION 03310 CONCRETE WORK PART 1 - GENERAL 1.01 Description of Work: A. The extent of the required concrete work is shown on Contract Drawings. 1.02 Submittals: A. Product Data: Submit data for proprietary materials and items, including reinforcement and forming accessories, admixtures, patching compounds, waterstops, joint systems, curing compounds, dry -shake finish materials, and others as requested by Engineer. B. Concrete Mix Desims: Submit mix design for each mix with evidence of strength. C. Material Certificates: Provide material certificates in lieu of material laboratory test reports, when permitted by Engineer. Material certificates shall be signed by the specific manufacturer and Contractor, certifying that each material item complies with, or exceeds, specified requirements. Provide certification from admixture manufacturers that chloride content complies with specification requirements. 1.03 Quality Assurance: A. Codes and Standards: Comply with provisions of following codes, specifications, and standards, except where more stringent requirements are shown or specified: 1. "Specifications for Structural Concrete for Buildings (ACI-301)." 2. "Building Code Requirements for Reinforced Concrete (ACI-318)." 3. Concrete Reinforcing Steel Institute (CRSI), "Manual of Standard Practice." B. Concrete Mix DesiI1: Employ a testing laboratory acceptable to Engineer to perform material evaluation tests and to design concrete mixes. Concrete mix design shall be at Contractor's expense. C. Materials and installed work may require testing and re -testing at any time during progress of work. Re -testing of rejected materials or installed work shall be done at Contractor's expense. 1.04 Project Conditions: Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-1 A. Protect adjacent finish materials against spatter during concrete placement. PART 2 - PRODUCTS 2.01 Form Materials: A. Forms for Exposed Finish Concrete: Plywood, metal, metal -framed plywood -faced, or other acceptable panel -type materials, shall be used to provide continuous, straight, smooth, exposed surfaces. Furnish in largest practicable sizes to minimize number of joints and to conform to joint system shown on Contract Drawings. B. Forms for Unexposed Finish Concrete: Plywood, lumber, metal, or other acceptable material shall be used. Provide lumber dressed on at least two (2) edges and one (1) side for tight fit. C. Form Coatings: Provide commercial formulations of form -coating compounds that will not bond with, stain, or adversely affect concrete surfaces, as well as not impairing subsequent treatments of concrete surfaces. D. Form Ties: Factory -fabricated, adjustable -length, removable or snap -off metal form ties, designed to prevent form deflection and to prevent spalling concrete upon removal, shall be used. Provide units which will leave metal no closer than 1.5 inches to surface. 1. Provide ties which, when removed, will leave holes of diameters not larger than one (1) inch in concrete surface. 2.02 Concrete Materials: A. Portland Cement: ASTM C 150, Type 1. B. Use one brand of cement for entire project work, unless otherwise acceptable to Engineer. C. Fly: Fly ash is prohibited from use in project work as a cementitious material. D. Normal Weight Aggregates: ASTM C 33, and as herein specified. Provide aggregates from a single source for exposed concrete. 1. For exterior exposed surfaces, do not use fine or coarse aggregates containing spalling-causing or otherwise deleterious substances. E. Water: Drinkable. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-2 F. Air -Entraining Admixture: ASTM C 260, certified by manufacturer to be compatible with other required admixtures. 1. Products: Subject to compliance with requirements, provide product equal to one of the following: "Edoco 2001 or 2002" - Edoco Technical Products. "Air -Mix" - Euclid Chemical Company. "Air-Tite" - Gifford-Hill/American Admixtures. "MB-VR or MB-AE" - Master Builders. "Sika Aer" - Sika Corporation. "Darex AEA" or "Daravair" - W.R. Grace. G. Water -Reducing Admixture: ASTM C 494, Type A, and containing not more than 0.1 percent chloride ions. 1. Products: Subject to compliance with requirements, provide product equal to one of the following: "Chemtard" - Chem -Masters Corporation. "PSI N" - Gifford-Hill/American Admixtures. "Eucon WR-75" - Euclid Chemical Company. "Pozzolith Normal" - Master Builders. "Pro-Kete-N" - Protex Industries, Inc. "Plastocrete 160" - Sika Chemical Corporation. "WRDA Hycol" - W.R. Grace H. High -Range Water -Reducing Admixture (Super Plasticizer): ASTM C 494, Type F or Type G, and containing not more than 0.1 percent chloride ions. 1. Products: Subject to compliance with requirements, provide product equal to one of the following: "Super P" - Anti -Hydro. "Eucon 37" - Euclid Chemical Corporation. "PSI Super"; Gifford -Hill. "Mighty 150" - ICI Americas Corporation. "Rheobuild" - Master Builders. "PSP" - Protex Industries Inc. "Sikament" - Sika Chemical Corporation. "WRDA 19" or "Daracem" - W.R. Grace. I. Water -Reducing, Non -Chloride Accelerator Admixture: ASTM C 494, Type E, and containing not more than 0.1 percent chloride ions. Case Farms Concrete Work Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 03310-3 Products: Subject to compliance with requirements, provide product equal to one of the following: "Accelquard 80" - Euclid Chemical Company. "Gilco Accelerator" - Gifford-Hill/American Admixtures. "Pozzolith High Early" - Master Builders. J. Water -Reducing, Retarding Admixture: ASTM C 494, Type D, and containing not more than 0.1 percent chloride ions. 1. Products: Subject to compliance with requirements, provide product equal to one of the following: "Eucon Retarder 75" - Euclid Chemical Company. "PSI R" - Gifford-Hill/American Admixtures. "Pozzolith Retarder" - Master Builders. "Plastiment" - Sika Chemical Corporation. "Daratard" - W.R. Grace. K. Prohibited Admixtures: Calcium chloride thiocyanates or admixtures containing more than 0.1 percent chloride ions are not permitted. 2.03 Related Materials: A. Non -Shrink Grout: CRD-C 621 or ASTM C 1107, factory pre -mixed grout. 1. Products: Subject to compliance with requirements, provide product equal to one of the following: Non-metallic: "Horngrout" - A.C. Horn, Inc. "Sure -Grip Grout" - Dayton Superior Corporation. "Euco-NS" - Euclid Chemical Company. "Supreme" - Gifford-Hill/American; Admixtures. "Crystex" - L & M Construction Chemical Company. "Set Grout" - Master Builders. "Sonogrout" - Sonneborn-Rexnord. "Five Star Grout" - U.S. Grout Corporation. B. Absorptive Cover: Burlap cloth made from jute or kenaf, weighing approximately nine (9) ounces per square yard, complying with American Association of State Highway and Transportation Officials (AASHTO) M 182, Class 2. C. Moisture -Retaining Cover: One of the following, complying with ASTM C 171. Case Farms Concrete Work Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 03310-4 1. Waterproof paper. 2. Polyethylene film. 3. Polyethylene -coated burlap. D. Liquid Membrane -Forming Curing Compound: ASTM C 309 1. Select one of the following 30 percent solids compounds for other surfaces: "Super Rez-Seal" - Euclid Chemical Company. "Dress & Seal 30" - L & M Construction. Chemicals Company. "Masterkure" - Master Builders. "Kure-N-Seal 30" - Sonneborn Building Products. E. Bonding Compound: Acrylic base. 1. Products: Subject to compliance with requirements, provide product equal to one of the following: Acrylic or Styrene Butadiene: "Hornweld" - A.C. Horn, Inc. "Acrylic Bondcrete" - The Burke Company. " J-40 Bonding Agent" - Dayton Superior Corporation. "SBR Latex" - Euclid Chemical Company. "Everbond" - L & M Construction Chemicals. "Sonocrete" - Sonneborn-Rexnord. "Daraweld C" - W.R. Grace. F. Epoxy Adhesive: ASTM C 881, two (2)-component material suitable for use on dry or damp surfaces. Provide material "Type," "Grade," and "Class" to suit project requirements. 1. Products: Subject to compliance with requirements, provide product equal to one of the following: "Epoxtite" - A.C. Horn, Inc. "Concresive 1001" - Adhesive Engineering Company. "Patch and Bond Epoxy" - The Burke Company. "Edoco 2118 Epoxy Adhesive" - Edoco Technical Products. "Euco Epoxy 452 or 620" - Euclid Chemical Company. "Sikadur Hi -Mod" - Sika Chemical Corporation. "Thiopoxy" - W.R. Grace. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-5 G. Concrete Repair Grout: For the repair of defective areas of concrete. 1. For vertical and overhead surfaces, use one of the following: "Euco Verticoat" - Euclid Chemical Company. "Five Star Structural Concrete V/O" - Five Star Products, Inc. "Sikatop 122" - Sika Corporation. 2. For horizontal surfaces, use one of the following: "Concrete Coat" - Euclid Chemical Company. "Five Star Structural Concrete" - Five Star Products, Inc. "Sikatop 122" - Sika Corporation. 2.04 Proportioning and Design of Mixes: A. Prepare design mixes for each type and strength of concrete by either laboratory trial batch or field experience methods, as specified in ACI-301. If trial batch method is used, use an independent testing facility acceptable to Engineer for preparing and reporting proposed mix designs. B. Submit written reports of each proposed mix for each class of concrete at least 15 days prior to start of work to Engineer. Do not begin concrete production until mixes have been reviewed and approved by Engineer. C. Design mixes to provide normal weight concrete with the following properties and proportions: 1. Compressive strength shall be 4,000 pounds per square inch. 2. Maximum slump shall be four (4) inches, and shall be measured before the addition of a high -range water -reducing (HRWR) admixture. 3. Maximum water to cement ratio of 0.5 for Type 1 concrete. D. Adjustment to Concrete Mixes: Mix design adjustments may be requested by Contractor when characteristics of materials, job conditions, weather, test results, or other circumstances warrant, at no additional cost to Owner and as accepted by Engineer. Laboratory test data for revised mix design and strength results must be submitted to and accepted by Engineer before using in project work. E. Admixtures: Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-6 1. Use water -reducing admixture or HRWR admixture in concrete, as required for placement and workability. A HRWR admixture is required for all pumped concrete. 2. Use non -chloride containing accelerating admixture in concrete slabs placed at ambient temperatures below 50 degrees Fahrenheit (10 degrees Celsius). 3. Use air -entraining admixture in all concrete. Add air -entraining admixture at the manufacturer's prescribed rate to result in a concrete having total air content with a tolerance of plus -or -minus 1.5 percent at the point of placement, within the following limits: a. Concrete structures and slabs exposed to freezing and thawing, de-icer chemicals, or subjected to hydraulic pressure: (1) 4.5 to 6.0 percent: one (1)-inch maximum aggregate. (2) 5.0 to 6.0 percent: 0.75-inch maximum aggregate. (3) 5.5 to 7.0 percent: 0.5-inch maximum aggregate. b. Other Concrete (not exposed to freezing, thawing, or hydraulic pressure): 2.0 to 4.0 percent air. 2.05 Concrete Mixing: A. Ready -Mix Concrete: Comply with requirements of ASTM C 94 and as herein specified. B. During hot weather, or under conditions contributing to rapid setting of concrete, a shorter mixing time than specified in ASTM C 94 may be required. 1. When air temperature is between 85 degrees Fahrenheit (30 degrees Celsius) and 90 degrees Fahrenheit (32 degrees Celsius), reduce mixing and delivery time from 1.5 hours to 75 minutes, and when air temperature is above 90 degrees Fahrenheit (32 degrees Celsius), reduce mixing and delivery time to 60 minutes. 2. For concrete structures greater than three (3) feet in thickness, the temperature of the mix shall be controlled by approved methods to a temperature not greater than 70 degrees Fahrenheit at the time of placement. PART 3 - EXECUTION 3.01 General: Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-7 A. Coordinate the installation of joint materials and vapor retarders with placement of forms and reinforcing steel. 3.02 Forms: A. Design, erect, support, brace, and maintain form work to support vertical and lateral, static, and dynamic loads that might be applied until such loads can be supported by the concrete structure. Construct form work so that concrete members and structures are of correct size, shape, alignment, elevation, and position. Maintain form work construction tolerances in compliance with ACI-347. B. Design form work to be readily removable without impact, shock, or damage to cast - in -place concrete surfaces and adjacent materials. C. Construct forms to sizes, shapes, lines, and dimensions shown in order to obtain accurate alignment, location, grades, level, and plumb work in finished structures. Provide for openings, offsets, sinkages, keyways, recesses, moldings, rustications, reglets, chamfers, blocking, screeds, bulkheads, anchorages and inserts, and other features required in the project work. Use selected materials to obtain required finishes. Solidly butt joints and provide back-up at joints to prevent leakage of cement paste. D. Fabricate forms for easy removal without hammering or prying against concrete surfaces. Provide crush plates or wrecking plates where stripping may damage cast concrete surfaces. Provide top forms for inclined surfaces where slope is too steep to place concrete with bottom forms only. Kerf wood inserts for forming keyways reglets, recesses, and the like to prevent swelling and to ease removal. E. Provide temporary openings where interior area of form work is inaccessible for clean out, for inspection before concrete placement, and for placement of concrete. Securely brace temporary openings and set tightly to forms to prevent loss of concrete mortar. Locate temporary openings on forms at inconspicuous locations.. F. Chamfer exposed corners and edges as indicated, using wood, metal, PVC, or rubber chamfer strips fabricated to produce uniform smooth lines and tight edge joints. G. Provisions for Other Trades: Provide openings in concrete form work to accommodate work of other trades. Determine size and location of openings, recesses, and chases from trades providing such items. Accurately place and securely support items built into forms. H. Cleaning and Tightening: Thoroughly clean forms and adjacent surfaces to receive concrete. Remove chips, wood, saw dust, dirt, and other debris just before concrete is Case Farms Concrete Work Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 03310-8 placed. Re -tightening forms and bracing after concrete placement is required to eliminate mortar leaks and maintain proper alignment. 3.03 Joints: A. Construction Joints: Locate and install construction joints as indicated or, if not indicated, locate so as not to impair strength and appearance of the structure, as acceptable to Engineer. B. Place construction joints perpendicular to main reinforcement. Continue reinforcement across construction joints, except as otherwise indicated. C. Isolation Joints in Sidewalk: Construct isolation joints in sidewalk at points of contact between sidewalk and vertical surfaces, such as edge of curbing, and elsewhere as indicated. D. Traverse Contraction (Control) Joints in Sidewalk: Construct traverse contraction joints in sidewalk to form panels of patterns as shown with a maximum separation of every 50 linear feet of sidewalk. Use saw cuts of one -eighth inch by one-fourth inch of slab depth, unless otherwise indicated. 3.04 Installation of Embedded Items: A. General: Set and build into work anchorage devices and other embedded items required for other work that is attached to, or supported by, cast -in -place concrete. Use setting drawings, diagrams, instructions, and directions provided by suppliers of items to be attached thereto. B. Edge Forms and Screed Strips for Slabs: Set edge forms or bulkheads and intermediate screed strips for slabs to obtain required elevations and contours in finished slab surface. Provide and secure units with sufficient strength to support types of screed strips by use of strike -off templates or accepted compacting -type screeds. 3.05 Preparation of Form Surfaces: A. Clean re -used forms of concrete matrix residue, repair, and patch as required to return forms to acceptable surface condition. B. Coat contact surfaces of forms with a form -coating compound before reinforcement is placed. C. Use form -coating compounds only with thinning agent of type, amount, and under conditions of form -coating compound manufacturer's directions. Do not allow excess Case Farms Concrete Work Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 03310-9 form -coating material to accumulate in forms or to come into contact with case -in - place concrete surfaces against which fresh concrete will be placed. Apply in compliance with manufacturer's instructions. D. Coat steel forms with a non -staining, rust -preventative form oil, or otherwise protect against rusting. Rust -stained steel form work is not acceptable. E. Install isolation and contraction (control) joints as required. 3.06 Concrete Placement: A. Pre -Placement Inspection: Before placing concrete, inspect and complete form work installation, reinforcing steel, isolation and contraction (control) joints, and items to be embedded or cast -in. Notify other crafts to permit installation of their work; and cooperate with other trades in setting such work. Moisten wood forms immediately before placing concrete, where form coatings are not used. 1. Apply temporary protective covering to lower two (2) feet of finished walls adjacent to poured floor slabs and similar conditions, and guard against spattering during placement. B. General: Comply with ACI-304 "Recommended Practice for Measuring, Mixing, Transporting, and Placing Concrete," and as herein specified. C. Deposit concrete continuously or in layers of such thickness that no concrete will be placed on concrete which has hardened sufficiently to cause the formation of seams or planes of weakness. If a section cannot be placed continuously, provide construction joints as herein specified. Deposit concrete as nearly as practicable to its final location to avoid segregation. D. Water shall not be added at the site without permission from Engineer or Engineer's Field Representative. Any water which is added shall be recorded on the delivery ticket and test report. E. Placing Concrete in Forms: Deposit concrete in forms in horizontal layers not deeper than 24 inches and in a manner such to avoid inclined construction joints. Where placement consists of several layers, place each layer while preceding layer is still plastic in order to avoid cold joints. Do not drop concrete a vertical distance greater than five (5) feet. To place concrete lifts greater than five (5) feet, use a hose, drop chute, or other approved method. F. Consolidate placed concrete by mechanical vibrating equipment supplemented by hand -spading, rodding, or tamping. Use equipment and procedures for consolidation of concrete in accordance with ACI-309. Case Farms Concrete Work Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 03310-10 G. Do not use vibrators to transport concrete inside forms. Insert and withdraw vibrators vertically at uniformly -spaced locations not farther than visible effectiveness of the machine. Place vibrators to rapidly penetrate the placed layer and at least six (6) inches into the preceding layer. Do not insert vibrators into lower layers of concrete that have begun to set. At each insertion, limit duration of vibration to the time necessary to consolidate concrete and complete embedment of reinforcement and other embedded items, without causing segregation of mix. H. Placing Concrete Slabs: Deposit and consolidate concrete slabs in a continuous operation, within limits of construction joints, until the placing of a panel or section is completed. I. Consolidate concrete during placing operations so that concrete is thoroughly worked around reinforcement and other embedded items and into corners. J. Bring slab surfaces to correct level with straight -edge and strike -off. Use bull floats or darbies to smooth surface such that it is free of humps or hollows. Do not disturb slab surfaces prior to beginning finishing operations. K. Maintain reinforcing in proper position during concrete placement operations. L. Cold Weather Placing: Protect concrete work from physical damage or reduced strength which could be caused by frost, freezing actions, or low temperatures, in compliance with ACI-306. M. Do not use frozen materials or materials containing ice or snow. Do not place concrete on frozen sub -grade or on sub -grade containing frozen materials. N. Do not use calcium chloride, salt, or other materials containing anti -freeze agents or chemical accelerators, unless otherwise accepted in mix designs. O. Hot Weather Placing: When hot weather conditions exist that would seriously impair quality and strength of concrete, place concrete in compliance with ACI-305. 3.07 Finish of Formed Surfaces: A. Rough Form Finish: Rough form finish shall only be used for formed concrete surfaces not exposed -to -view in the finished work or by other construction, unless otherwise indicated. This would include wall surfaces one (1) foot or greater below grade or the normal water level. This is the concrete surface having texture imparted by the form -facing material used, with tie holes and defective areas repaired and patched, and fins and other projections exceeding one-fourth (1 /4) inch in height rubbed down or chipped off. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-11 B. Smooth Form Finish: Smooth form finish shall be used for formed concrete surfaces that are to be covered with a coating material applied directly to the concrete, or a covering material applied directly to the concrete, such as water -proofing, damp - proofing, veneer plaster, or other similar system. This is an as -cast concrete surface obtained with selected form -facing material, arranged orderly and symmetrically with a minimum of seams. Repair and patch defective areas with fins or other projections completely removed and smoothed. C. Concrete CoatingFinish: inish: For all new formed concrete exposed -to -view, exterior and interior, a concrete coating finish shall be used. This would include exposed wall surfaces extending to one (1) foot below grade or one (1) foot below the lower limit of the normal water line. Use smooth, high -quality forms. Chip away all high spots. Surfaces shall be wet -cured or cured with a curing compound compatible with the coating. 2. Prepare substrate by wet blasting or other approved method. Follow manufacturer's recommendations for surface preparation. 3. Apply two coats of concrete coating with each coat being one -sixteenth (1/16) inch thick minimum. Follow manufacturer's recommendations for application and curing. 4. A manufacturer's representative shall be present at the site during the first application to assure that all recommendations are being followed. D. Related Un-formed Surfaces: At tops of walls, horizontal offsets, and similar un- formed surfaces occurring adjacent to formed surfaces, strike -off smooth and finish with a texture matching adjacent formed surfaces. Continue final surface treatment of formed surfaces uniformly across adjacent un-formed surfaces, unless otherwise indicated. 3.08 Monolithic Slab Finishes: A. Float Finish: Apply float finish to monolithic slab surfaces to receive trowel finish and other finishes as hereinafter specified, as well as slab surfaces which are to be covered with membrane or elastic water -proofing, membrane or elastic roofing, or sand -bed terrazzo, and as otherwise indicated. 1. After screening, consolidating, and leveling concrete slabs, do not work surface until ready for floating. Begin floating when surface water has disappeared or when concrete has stiffened sufficiently to permit operation of power -driven floats, or both. Consolidate surface with power -driven floats or by hand -floating if area is small or inaccessible to power units. Check and level surface plane to tolerances of FF 18 - FL 15. Cut down high spots and fill low spots. Uniformly Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-12 slope surfaces to drains. Immediately after leveling, re -float surface to a uniform, smooth, granular texture. B. Trowel Finish: Apply trowel finish to interior monolithic slab surfaces to be exposed - to -view, and slab surfaces to be covered with resilient flooring, carpet, ceramic or quarry tile, paint, or other thin film finish coating system. 1. After floating, begin first trowel finish operation using a power -driven trowel. Begin final trowelling when surface produces a ringing sound as trowel is moved over surface. Consolidate concrete surface by final hand -trowelling operation, free of trowel marks, uniform in texture and appearance, and with surface leveled to tolerances of FF 20 - FL 17. Grind smooth all surface defects which would telegraph through applied floor covering system. C. Trowel and Fine Broom Finish: At all interior ramps, apply trowel finish as specified, then immediately follow with slightly scarifying surface by fine brooming. D. Float and Medium Broom (Non -Slip) Finish: Apply non -slip broom finish to exterior concrete platforms, steps, ramps, walkways, tank slabs, channel slabs, and elsewhere as indicated. 1. Immediately after float finishing, slightly roughen concrete surface by brooming with fiber bristle broom perpendicular to main traffic route. Coordinate required final finish with Engineer before application. E. Scratch Finish: Slab surfaces to receive a grout overlay or other cementatious application shall be thoroughly raked or wire broomed after partial setting (within two (2) hours after placing) to roughen surface to insure a permanent bond between base slab and applied cementatious materials. 3.09 Concrete Curing and Protection: A. General: Protect freshly -placed concrete from premature drying and excessive cold or hot temperatures. B. All concrete surfaces shall be cured for a minimum of 14 days by one of the following methods and in accordance with ACI-301. C. Curing Methods: Perform curing of concrete by curing and sealing compound, by moisture curing, by moisture -retaining cover curing, or by combinations thereof, as herein specified. D. Provide moisture curing by following methods: 1. Keep concrete surface continuously wet by covering with water. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-13 2. Provide a continuous water -fog spray. 3. Cover concrete surface with specified absorptive cover, thoroughly saturating cover with water and keeping continuously wet. Place absorptive cover to provide coverage of concrete surfaces and edges, with four (4)-inch lap over adjacent absorptive covers. E. Provide moisture -retaining cover curing as follows: 1. Cover concrete surfaces with moisture -retaining cover for curing concrete, placed in widest practicable width with sides and ends lapped at least three (3) inches and sealed by water -proof tape of adhesive. Immediately repair any holes or tears during curing period using cover material and water -proof tape. F. Provide curing by membrane curing compound as follows: 1. Apply one coat of specified curing compound to concrete at a rate of 200 to 400 square feet per gallon per coat. Apply uniformly in continuous operation by power -spray or roller. Re -coat areas subjected to heavy rainfall within three (3) hours after initial application. Maintain continuity of coating and repair damage during curing period. 2. Do not use membrane curing compounds on concrete surfaces which are to receive liquid floor hardener, water -proofing, damp -proofing, membrane roofing, flooring (such as ceramic tile, quarry tile, and glue -down carpet), painting, or other coatings and finish materials, unless Contractor obtains written verification from the manufacturer that the selected product is compatible with the curing compound. G. Curing Formed Surfaces: Cure formed concrete surfaces, including undersides of beams, supported slabs, and other similar surfaces by moist curing with forms in place for the full curing period. If forms are removed before the end of the curing period, continue curing by methods specified above, as applicable. See Part 2 for type of curing compounds to use on walls. H. Curing Un-Formed Surfaces: Cure un-formed surfaces, such as slabs, floor topping, and other flat surfaces by application of appropriate curing method. 3.10 Removal of Forms: A. Form work not supporting weight of concrete, such as sides of beams, walls, columns, and similar parts of the work, except gravity walls may be removed after cumulatively curing at not less than 50 degrees Fahrenheit (10 degrees Celsius) for 48 hours after Case Farms Concrete Work Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 03310-14 placing concrete, provided concrete is sufficiently hard to not be damaged by form removal operations, and provided curing and protection operations are maintained. B. Form work supporting weight of concrete, such as beam soffits, joists, slabs, and other structural elements, may not be removed in less than 14 days and until concrete has attained design minimum compressive strength at 28 days. Determine potential compressive strength of in -place concrete by testing field -cured specimens representative of concrete location or members. C. Form -facing material may be removed four (4) days after placement, only if shores and other vertical supports have been arranged to permit removal of form -facing material without loosening or disturbing shores and supports. 3.11 Re -use of Forms: A. Clean and repair surfaces of forms to be re -used in work. Split, frayed, de -laminated, or otherwise damaged form -facing material will not be acceptable for exposed surfaces. Apply new form coating compound as specified for new form work. B. When forms are extended for successive concrete placement, thoroughly clean surfaces, remove fins and laitance, and tighten forms to close joints. Align and secure joint to avoid offsets. Do not use "patched" forms for exposed concrete surfaces. 3.12 Miscellaneous Concrete Items: A. Filling -In: Fill-in holes and openings left in concrete structures for passage of work by other trades, unless otherwise shown or directed, after work of other trades is in place. Mix, place, and cure concrete as herein specified, to blend with in -place construction. Provide other miscellaneous concrete filling shown or required to complete work. B. Equipment Bases and Foundations: Provide machine and equipment bases and foundations, as shown on the Contract Drawings. Set anchor bolts for machines and equipment to template at correct elevations, complying with certified diagrams or templates of the manufacturer furnishing the item. C. Grout base plates and foundations as indicated, using specified non -shrink grout. Use non-metallic grout for exposed conditions, unless otherwise indicated. 3.13 Concrete Surface Repairs: A. Formed Surfaces: Normal form tie holes shall be filled with a sand -cement grout applied with a bonding agent. Defective areas due to spalls, air bubbles, honeycombing, or segregation with a void depth (after weak material is chipped out) greater than or equal to one-half (1/2) inch shall be repaired with a concrete repair Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-15 grout in this section. The defective area shall be chipped out to solid concrete such that the thickness of patching material is at least one-fourth (1/4) inch all around. Do not feather edge. At defective areas exposed -to -view, Engineer may substitute a sand - cement grout applied with a bonding agent to match the color of the wall more closely. B. Slabs: 1. Repair spalls and holes by saw -cutting with square cuts and chipping to a minimum depth of one-half (1/2) inch and patching with a concrete repair grout specified herein. Do not feather edge. 2. Cracks which are one -sixteenth (1/16) to one-fourth (1/4) inch are to be filled with "Crack Fill 4" by Metzger/McGuire or approved equal. Cracks greater than one- fourth (1/4) inch are to be filled with "MM-80" by Metzger/McGuire or approved equal. Follow manufacturer's recommendations. 3. Severely defective areas which cannot be repaired by one of the above methods shall be removed and replaced at Contractor's expense. C. For surface preparation and installation of concrete repair grouts, follow manufacturer's recommended procedures. 3.14 Quality Control Testing During Construction: A. A testing laboratory will be employed by Owner or Engineer to perform tests and to submit test reports. B. Sampling and testing for quality control during placement of concrete may include the following, as directed by Engineer. C. Sampling Fresh Concrete: ASTM C 172, except modified for slump to comply with ASTM C 94. 1. Slump: ASTM C 143; one (1) test at point of truck discharge for each day's pour of each type of concrete; additional tests when concrete consistency seems to have changed. 2. Air Content: ASTM C 173 (volumetric method for lightweight or normal weight concrete) or ASTM C 231 (pressure method for normal weight concrete); one (1) for each day's pour of each type of air -entrained concrete. 3. Concrete Temperature: Test hourly when air temperature is 40 degrees Fahrenheit (four (4) degrees Celsius) and below and when 80 degrees Fahrenheit (27 degrees Case Farms Concrete Work Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 03310-16 Celsius) and above, as well as each time a set of compression test specimens is made. 4. Compression Test Specimen: ASTM C 31; one (1) set of four (4) standard cylinders for each compressive strength test, unless otherwise directed. Mold and store cylinders for laboratory -cured test specimens except when field -cured test specimens are required. 5. Compressive Strength Tests: ASTM C 39; one (1) set for each day's pour exceeding five (5) cubic yards, plus additional sets for each 50 cubic yards over and above the first 25 cubic yards of each concrete class placed in any one day; one (1) specimen tested at seven (7) days, two (2) specimens tested at 28 days, and one (1) specimen retained in reserve for later testing, if required. 6. When frequency of testing will provide less than five (5) strength tests for a given class of concrete, conduct testing from at least five (5) randomly selected batches or from each batch, if fewer than five (5) are used. D. Test results will be reported in writing to Engineer and Contractor within 24 hours after tests. Reports of compressive strength tests shall contain the project identification name and number, date of concrete placement, name of concrete testing service, concrete type and class, location of concrete batch in structure, design compressive strength at 28 days, concrete mix proportions and materials; compressive breaking strength and type of break for both seven (7)-day and 28-day tests. E. Additional Tests: The testing service will make additional tests of in -place concrete when test results indicate specified concrete strengths and other characteristics have not been attained in the structure, as directed by Engineer. The testing service may conduct tests to determine adequacy of concrete by cored cylinders complying with ASTM C 42, or by other methods as directed. Contractor shall pay for such tests when unacceptable concrete is verified. F. Sub -Standard Concrete: Any concrete furnished under this specification that fails to reach the required design compressive strength after 28 days, as evidenced by the compressive strength test specified herein, shall be considered sub -standard. 1. The procedure specified in ACI-318 for the evaluation and acceptance of concrete shall be used to determine if the sub -standard concrete is to be removed and replaced. Engineer shall make the final decision. Any sub -standard concrete which is removed and replaced shall be done so at Contractor's expense. 2. For sub -standard concrete which is left in place, Contractor shall reimburse Owner with an amount of $0.05 for each pound per square inch that the actual 28- day concrete strength is below the specified compressive strength for each cubic yard of concrete in the pour. The strength of concrete for a particular pour shall be the average of all but the one lowest of the 28-day compression tests for that Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-17 pour. Said reimbursement shall be deducted from the Contract Amount by change order. END OF SECTION 03340 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Concrete Work 03310-18 SECTION 11872 WASTEWATER IRRIGATION SYSTEM PART I - GENERAL 1.01 Description of Work A. The work covered under this Specification consists of furnishing all labor, tools, materials, equipment and supervision required to construct a spray irrigation wastewater disposal system for the purpose of disposing of treated wastewater through designated fields. B. Related work specified elsewhere in these Contract Specifications includes: 1. "Section 15100 -Valves and Related Appurtenances." 1.02 Submittals: A. Product Data: Submit data for proprietary materials and items, including sprinkler nozzles, related appurtenances, and others as requested by Engineer. PART 2 - PRODUCTS 2.01 Impact Sprinklers A. The irrigation nozzles for Zones 1 and 2 shall be a total of twenty one (21) full circle Senninger Model 4023-1 #11 (11/64") nozzle for operation at 5.67 gpm, 45 psi, and a wetted diameter of 99 feet. The irrigation nozzles for Zones 3 and 4 shall be a total of twenty three (23) full circle Senninger Model 3023-1 #9 (9/64") nozzle for operation at 3.78 gpm, 45 psi, and a wetted diameter of 90 feet. The irrigation nozzles for Zones 5 and 6 shall be a total of nine (9) half circle and twenty (20) full circle Model 3123PC #9 (9/64") part -circle nozzle at 3.78 gpm, 45 psi, and a wetted radius of 44 feet (or a diameter of 88 feet). Equal products by Rainbird, Nelson Irrigation, or approved equal are acceptable. 2.02 Valves A. Isolation Valves shall be manually operated and be ball valves. The valves shall be installed on the vertical riser as shown on the Contract Drawings. Case Farms Wastewater Irrigation System Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 11872-1 2.03 Filtered Drain Valve A. Provide Senninger Drain Stop Plus t/2" NPT male inlet and female outlet drain valve or approved equal on each riser assembly capable of draining riser when not in operation. 2.04 Pressure Regulators A. Provide Senninger PRXF40 Pressure Regulator rated for 40-120 psi, 20-100 gpm with 3-inch F slip inlets and outlets or approved equal as shown in construction drawings. PART 3 - EXECUTION 3.01 Spray Irrigation Piping A. The irrigation piping shall be Schedule 40 PVC pipe with glued or push on joints. The piping shall be laid as shown on the plans and shall be done in accordance with Section 15060 of these specifications. 3.02 Irrigation Risers A. The irrigation risers shall extend four -feet above the ground surface. The riser shall be one -inch diameter galvanized pipe and be fitted with a filtered drain valve and ball valve as shown on the Contract Drawings. 3.03 Drainage and Removal of Water A. During construction of the irrigation system, the Contractor shall maintain the area of operations free from all water from any source not needed in construction. Rainfall or groundwater shall be removed from the area of operations with the use of sumps and pumps, drainage ditches or other suitable means. Water removed from any area of operations shall be transported and released in a manner that will not have adverse impact on existing or planned facilities or downstream property. 3.04 Installation A. Install sprinkler heads and risers as shown on the Contract Drawings. 3.05 Clearing A. Contractor shall cut ten -feet wide swaths and remove debris through spray field along irrigation forcemains. All undergrowth and trees less than one -inch in diameter shall be removed from the spray irrigation fields. 3.06 Seeding Case Farms Wastewater Irrigation System Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 11872-2 A. Seeding shall conform to the type specified in Section 02420 of these specifications. END OF SECTION 11872 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Wastewater Irrigation System 11872-3 SECTION 11909 IRRIGATION PUMPS PART 1 - GENERAL 1.01 Summary of Work A. The Contractor shall install and put into satisfactory service a second irrigation pump adjacent to the existing pump at the Case Farms Morganton Hatchery. The irrigation pump station to be furnished under this specification shall be comprised of the following items. Sizes, elevations, and locations are as shown on the Contract Drawings. 1. Expansion of the existing concrete pad to accommodate the second pump as shown in the drawings. Refer to "Section 03310 - Concrete Work." 3. One (1) new irrigation electric pumps for the transfer of the wastewater effluent from the aerated lagoon to the irrigation spray fields. 4. Miscellaneous piping, valve work, and supports. Refer to "Division 15 - Mechanical." 5. Miscellaneous electrical and instrumentation/control items. Refer to "Section 13300 - Instrumentation and Controls" and "Division 16 - Electrical." B. Other related sections include: 1. Miscellaneous piping, valvework, and supports. Refer to "Division 15 - Mechanical." 2. Miscellaneous electrical and instrumentation/control items. Refer to "Section 13300 - Instrumentation and Controls" and "Division 16 - Electrical." 1.02 Submittals A. Shop drawings shall include, at a minimum: 1. A complete description of the equipment, system, and process/function, including a list of system components and features, drawings, catalogue information and cuts, and manufacturer's specifications. Case Farms Irrigation Pumps Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A66502.00 11909-1 2. Performance data and curves as well as horsepower requirements. 3. Functional description of any integral instrumentation and controls supplies, including a list of parameters monitored, controlled, and alarmed. 4. Addresses and phone numbers of service centers nearest to the Owner as well as a listing of the manufacturer's or manufacturer's representative's services available at these locations. Also include addresses and phone numbers of the nearest parts warehouses capable of providing full parts replacement and/or repair service for the pumps. PART 2 - PRODUCTS 2.01 General - Irrigation Pumps A. The pumps shall be equipped with 20 HP motors, rated for a 460-volt, 25.4-amps, triple (3)-phase, 60-hertz service. B. The power cable shall be sized according to NEC and ICEA standards and also meet with P-MSHA approval. C. All pumps shall be designed for continuous operation at the design point and at any head condition within 20 percent of the design total dynamic head (TDH). D. The manufacturer shall furnish special mounting accessories, if required, to accommodate the discharges as shown on the drawings. E. Type 316 stainless steel anchor bolts shall be provided for mounting of all items. 2.02 Pump Panel A. The control panel shall have a NEMA 4X rating. Panel shall include a HOA switch, manual transfer switch, and a time lapse meter. B. The control system must conform to all requirements shown on the Contract Drawings including a pump off and pump on floats or pressure bell. 2.03 Irrigation Pump Performance A. The irrigation pumps shall conform to the following specifications: 1. Zones 1 & 2 Combined Design Pumping Rate: 119.07 gallons per minute. 2. Zones 1 & 2 Combined Design TDH: 281 feet. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A66502.00 Irrigation Pumps 11909-2 3. Zones 1 & 2 combined Pump Run Time: 24 minutes 4. Zones 3 & 4 Combined Design Pump Rate: 87 gallons per minute. 5. Zones 3 & 4 Design TDH: 267 feet. 6. Zones 3 & 4 Combined Pump Run Time: 23 minutes. 7. Zones 5 & 6 Design Pump Rate: 106 gallons per minute. 8. Zones 5 & 6 Combined Design TDH: 250.37 feet. 9. Zones 5 & 6 Combined Pump Run Time: 29 3/4 minutes. 10. Minimum Motor Horsepower: 20 horsepower. 11. Minimum Discharge Size: 4 Inches. 12. Acceptable Manufacturers and Models: a. Crane Pumps & Systems (Piqua, Ohio). b. Gator Pump, Inc., Model 6-VE (Brownwood, Texas). c. Lo-Lift Pump Co., Inc. (Welsh, Louisiana). d. SRS Chrissafulli, Inc. (Glendive, Montana). e. Or equal, as approved by the Engineer. B. The pump manufacturer shall perform the following inspections and tests on the pump before shipment from factory: 1. Impeller, motor rating, and electrical connections shall first be checked for compliance with the purchase order. 2. A motor and cable insulation test for moisture content or insulation defects shall be made. 3. Prior to installation, the pump shall be run dry to establish correct rotation and mechanical integrity. 4. The insulation test is to be performed again. Case Farms Irrigation Pumps Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A66502.00 11909-3 5. A written report stating the foregoing steps have been done shall be supplied with each pump at the time of shipment. 2.04 Irrigation Pump Design and Construction A. The pumps shall be capable of handling treated wastewater effluent. B. The pump drivers shall have a four -inch (4") discharge diameter and a motor sized to operate at 3,480-3,600 RPM on 460 volt, 25.4 amps, 3 Phase, 60 Hertz power. C. Each motor shall have minimum HP as specified and shall also be supplied with a non -reverse coupling to prevent the motor rotating backwards. D. The pumps shall each consist of a bowl assembly of ASTM A48 CL30 cast iron. Both the suction bell and the pump bowl shall have sleeve type bronze or fluted neoprene bearings. With an oil lubricated column, the pump bowl shall have a drain - port with sufficient area to drain the oil that passes through the pump bowl bearing and the suction bell bearing shall be grease packed and be protected by the pump impeller. The bowl shaft shall be stainless steel of ASTM A276 Grade 416. The bowl bearings shall be bronze. Each impeller and bowl shall be made of bronze and shall be fastened to the pump shaft in such a manner such that it is readily removable and it is able to prevent damage from reverse rotation. E. The discharge column assembly shall be 4 inches in diameter, flanged steel pipe, AWWA standard wall pipe with a minimum wall thickness of 0.25 inches. F. The line shaft shall be ASTM A276 Grade 416 stainless steel, ground and polished with a surface finish not to exceed 40 rms. The line shaft shall be ample size to operate the pump without distortion or vibration. The line shaft shall be accurately machine threaded for connection. 2.05 Irrigation Pump Lubricants A. The pump manufacturer shall furnish all lubricants (oils and greases) necessary for the initial lubrication of the pump and the drive motor and a one year supply of all lubricants. 1. The lubricants furnished shall be appropriately identified by viscosity and/or class number. 2. Each lubricant furnished shall be identified by the name of the producer of the lubricant and by the trade name given to the lubricant by the producer. 2.06 Irrigation Pump Warranty Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A66502.00 Irrigation Pumps 11909-4 A. The pump manufacturer shall warrant the units being supplied to the Owner against defects in workmanship and material under normal use, operation, and service for a minimum of one (1) calendar year from the date of final acceptance of the project, at no additional cost. The warranty shall be in printed form and apply to all similar units. PART 3 - EXECUTION 3.01 General A. Install all equipment and accessories as shown on the Contract Drawings and according to the manufacturer's instructions and recommendations. B. Startup services are detailed in "Section 13300 - Instrumentation and Controls." A trained representative of the irrigation pump supplier or manufacturer shall certify the installation and verify that all control and instrumentation loops operate as intended by the Contract Documents. C. The warranty period for all pumps furnished under this section shall not begin until the date on which the Contractor's Certificate of Completion is issued. END OF SECTION 11871 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A66502.00 Irrigation Pumps 11909-5 SECTION 13300 INSTRUMENTATION AND CONTROLS PART 1 - GENERAL 1.01 Related Documents A. Contract Drawings and general provisions of contract, including General and Supplemental Conditions and "Division 1 - General Requirements" of these Contract Specifications sections, apply to work of this section. B. Instrumentation and controls not included in this specification include: 1. Division 11 - Equipment. 2. Division 16 - Electrical. 1.02 Description of Work A. General: Control panels, motor starters, lockable disconnect, and breakers shall be furnished by the respective equipment manufacturers. The intent of these specifications are to provide a performance specification in conjunction with the related documents above for a complete and operationally functional system. Contractor shall provide a complete and operable system. Items not specified herein may be required to meet the performance of this specification and they shall be furnished and installed at no additional cost. B. Provision of Instrumentation Equipment and Wiring: Extent of the system is indicated on the drawings and described in the specifications. Systems shall be provided to operate as described in the "Instrument Loop Descriptions" of this section. 1.03 Quality Assurance A. Instrumentation items to comply with recommended practices of Instrumentation Society of America (ISA) for performance and Underwriters' Laboratories, Inc. (UL) standards for specific atmospheric applications. Enclosures to comply with National Electrical Manufacturers' Association (NEMA) standards for the specific application. Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Instrumentation and Controls 13300-1 B. Accuracy: The system includes primary elements, transmitters, signal circuits, receivers, and shall meet the following criteria over an ambient temperature range of between 0 and 120 degrees Fahrenheit. 1. Analytical: 1.0 percent of full scale. 2. Pressure: 1.0 percent of full scale. 3. Level: 1.0 percent of full scale. 4. Flow Rate: 1.5 percent of maximum over 10 to 1 range. 5. Flow Integration: 1.0 percent maximum over 10 to 1 range. C. Product Uniformity: Contractor shall certify and ensure the immediate selection of components to meet the Contract Specifications and assure Owner that, once Engineer and Owner approval is secured, said components and equipment are used uniformly and solely throughout the Contract Work unless specific locations or applications of service dictate otherwise. 1.04 Contractor Requirements A. Contractor shall be licensed in the State of North Carolina to perform the work specified. B. The Contractor shall be responsible for all programming, start-up, and training activities along with the equipment manufacturer's representative. 1.05 Submittals A. Submit the following information to the Engineer for approval prior to commencing Contract Work: 1. A functional schematic, conforming in style and nomenclature to ISA-55.1, showing all control processes. 2. Provide shop drawing for each type of instrument used in work including: specifications, drawings, cut sheets, and other applicable information for all instruments to be provided. 3. ISA Certificate of Conformance for each like instrument. 4. Wiring diagrams showing point-to-point terminations for each item in each control loop. Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-2 5. Separate loop diagrams for each loop showing schematically each item in loop by tag number and sequence and description of operation. Verify in writing all loop descriptions showing additional items properly identified to satisfy complete functional system. 6. Panel layouts with panel wiring and/or piping diagrams with Bill of Materials indicating the manufacturer and catalog numbers of the components used in the wiring diagram. 7. Elementary, ladder type wiring diagrams for control wiring involving relays, control switches, motor starters, and pilot lights. 8. All wiring diagrams shall have all wires numbered with no duplicate wire numbers throughout this project. 9. Conduit schedule. PART 2 EQUIPMENT 2.01 General A. The Contractor shall furnish all labor, materials, tools, equipment, and perform all work and services necessary for or incidental to the furnishing and installation of all operational instrumentation and controls for all pumps, sensors (rain), and meters associated with the wastewater treatment and irrigation system as shown on Contract Drawings and as specified herein. B. The required work consists of, but is not necessarily limited to: 1. Furnishing, installing, and coordinating all instrumentation duplex wet well pumps, electromagnetic flow meters, chlorine metering pumps, and rain sensor as shown on the Contract Drawings and specified herein. C. Although such work is not specifically shown or specified, all supplementary or miscellaneous items, appurtenances, and devices incidental to or necessary for a sound, secure, complete, and compatible installation shall be furnished and installed as part of the Contract Work. D. Coordinate instrumentation equipment with other applicable sections to complete the instrumentation and control system, complete with interconnecting wiring diagrams (point-to-point) for connecting other equipment. Instrumentation and control includes metering, sensing, status indication, alarm, interlocking, switching, and miscellaneous components required for control of process and operation variables. Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-3 E. The Contractor shall furnish one year's supply of recommended lubricants, all required special tools, and all spare parts recommended by the manufacturer of each piece of equipment. F. Start -Up Services: Employ and pay for the services of manufacturer's or supplier's certified field service representative to: 1. Inspect equipment covered by these Contract Specifications. 2. Adjust, calibrate, check, and commission the instrumentation/control system. 3. Conduct the initial start-up of equipment, perform basic operational checks, as well as verify system operation in accordance with quality standards of this specification section. 4. Provide Owner with a written statement that manufacturer's equipment has been installed, commissioned, and calibrated properly and is ready for operation by the Owner. Secure the manufacturer's certification that each control loop functions as required. 5. Provide operation and maintenance manuals and review the manuals orally with the Owner's personnel to the extent needed to assure warranty compliance and complete familiarization with correct operating and maintenance requirements of the equipment. Instruction of operators is incidental to start-up and warranty compliance. Multiple formal training sessions or significant time over and above normal start-up will not be required. 2.02 Control Panels A. See "Division 11 - Equipment" as well as the Contract Drawings for detailed control panel requirements. The manufacturer shall provide the standard instrumentation and controls system with the equipment. Each local panel shall contain the items listed below on its face, as a minimum. All items shall have labels on the front of the panel. 1. General (For each panel): a. Power on indicator light. b. External alarm horn and indicator light. c. External alarm silencer pushbutton. d. Adjustable timer. e. Time lapse meter per pump. Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Instrumentation and Controls 13300-4 f. Two (2) three-phase, 460-volt GFI receptacles (where shown on Contract Drawings). 2. Irrigation Pump Station (for each pump): a. Hand/Off/Auto/Timer switch. b. Run indicator light. c. Run time totalizer (i.e. inside panel). d. Manual timer to set run times for each pump. e. Alarm indicator lights. f. Mushroom -type emergency stop button and lock -out. g. Totalized flow (electromagnetic flow meter inside building). h. Instantaneous flow (electromagnetic flow meter inside building). 2.03 General Instrument Loop Descriptions: A. Instrumentation systems shall operate as described below. Provide all equipment, wire and cable, and installation required for the operation described. B. Digital Signals: Digital signals, including motor status signals and alarm contacts, are input to the respective control panels. C. Pump and Motor Operation: All pumps and motors which have starters mounted either in control panels or free standing adjacent to the control panel will have auxiliary contacts for reporting operational conditions to the control panels. In addition, there may be additional controls for specific pieces of equipment, with appropriate relays or coils which will need to be provided to allow initiation of operation. 2.04 Specific Instrument Loop Descriptions A. Irrigation Pump Station: 1. Irrigation pumps shall be controlled from a duplex above -grade control panel and be operated by Hand/Off/Auto switches. Power to a single pump may be interrupted through the engagement of the mushroom -type emergency stop button, while allowing the other pump to operate normally. The mushroom -type emergency stop buttons shall be provided with lock-out/tag-out devices. Normal Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-5 operation in the Auto mode shall be based on set times on a 24-hour clock. A pump run timer will cumulatively record how long each pump runs. a. The system shall use a rain sensor to prohibit irrigation during a rainfall event. 2.05 Electronic Equipment Environmental Protection A. Provide all printed circuit boards with "Humiseal" conformal coating, covering all components on both sides of board except adjustable components. Gold plate edge connectors on circuit board and socket contacts. Install thermostatically -controlled condensation protection heaters in all enclosures housing electronic equipment. All control panels shall be Type NEMA 4X. 2.06 Control Components A. Control components (e.g., pushbutton switches, selector switches, and indicating lights) shall be NEMA-rated, heavy duty, oil tight except, and be uniform for new equipment. B. Control Relays and Latching Relays: Relays shall be the machine tool -type with 120- Volt, 60-Hertz coil -and field -convertible 10-ampere, 600-VAC contacts. C. Timing Relays: Timing relays shall be pneumatic -type with 120-VAC coils. D. General Purpose Relays: General purpose relays shall be plug-in type, five (5)-pin socket, 120-VAC coil, DPDT contacts, rated for 10 amperes at 120 VAC. E. Power Relays: Power relays shall have DPDT contacts rated for 30 amperes at 240 VAC and 120 VAC coils. Contacts shall be rated for 1 horsepower at 240 VAC. 2.07 Instrumentation Wire and Cable A. The Contractor shall furnish and install all instrumentation cable and control wire required for the indicated and specified instrumentation and control systems. Unless indicated otherwise, install all cable and wire in rigid galvanized steel conduit. 1. Provide American Wire Gauge (AWG) No. 18 stranded copper, twisted, shielded pairs similar to Belden No. 8760 for four (4) to 20-milliampere signal wiring. Signal wiring shall not be pulled into conduits with power or AC control wiring. 2. Provide stranded copper Type THHN/THWN for control wiring involving relays and switches. Use AWG No. 14 minimum and larger as required to limit voltage drop to five (5) percent when control circuits operate. 3. Provide special instrumentation wire and cable as required for instruments with signals other than four (4) to 20 milliamperes. Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-6 4. Ground cable shields, as recommended by the instrument manufacturer. B. Signal cable and signal cable conduits are to be installed by the Contractor. Terminations for all instrumentation wiring will be made by the Contractor. 2.08 Pressure Gauges A. Gauge sizes and scale ranges for pressure, vacuum, or compound gauges shall be as indicated on the instrument device schedule drawings, piping schematic drawings, or as specified. Gauges shall be of the differential pressure type where indicated. Gauge scales shall have at least 5 major and 50 minor divisions. Major divisions shall be equally spaced and shall be in whole integers. Scale units (inches, psi, feet) shall be engraved on the scale. Each gauge shall be provided with a ball -type shutoff valve. B. All gauges with spans of 10 psi or less shall have AISI Type 316 stainless steel bellows and connections. All process gauges with spans greater than 10 psi shall have an AISI Type 316 stainless steel Bourdon tube and connections. C. The manufacturer's standard ranges will be considered if approximately equal to the specified range. However, the Engineer reserves the right to require special scales and calibration if the manufacturer's standard is not acceptable. Gauges shall have clear acrylic or shatterproof glass windows, adjustable pointers, stainless steel geared movement, and shock -resistant cases. Pointer travel shall span not less than 200 degrees nor more than 270 degrees. Gauge accuracy shall be nominal 1.0 percent of span, corresponding to ANSI B40.1. Accuracy Grade A. Gauges shall be manufactured by Ashcroft, U.S. Gauge, or Weksler. D. Pressure Gauges: Furnish and install pressure gauges as shown on the contract drawings and as specified. 2.09 Pressure Switches A. Pressure switches shall be field adjustable and shall have a trip point repeatability of better than 1 percent of actual pressure. Contact rating shall be 10 amperes at 120 volts ac, Switches shall have over -range protection to maximum process line pressure. Switches mounted inside panels shall have NEMA Type I housings. All other switches shall have weatherproof housings. Switches shall be of the differential pressure type where indicated on the drawings or in the device schedule. B. Furnish and install pressure switches as shown on the contract drawings and/or as specified. Switches shall be SPDT, normally closed. Switches shall require manual reset. Switches shall be weatherproof, Series SB, SD, and SE as appropriate, by Asco or equal by Square D Ashcroft, Barksdale, Mercoid Controls, S.O.R., or General Electric. Switches shall be as specified. Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-7 2.10 Lightning and Surge Protection A. Furnish and install in each electronic transmitter a lightning and surge protection device to protect sensitive electronic circuits in the transmitter and in the signal receiving equipment. 2.11 Digital Panel Indicators (if used) A. Digital indicators shall be designed for semiflush mounting in a panel. The display shall be a 3-1/2 digit LED or gas -discharge type, with digits at least 0.5 Inch high. The display shall be easily read at a distance of 10 feet in varying control room lighting environments. Operating temperature range shall be 0 to 600C. Accuracy shall be +/- 0.1 percent. The display shall be scaled in engineering units, with the units engraved an the display face or on the associated nameplate. The display shall have a selectable decimal point and shall provide over -range indication. Digital indicators shall be manufactured by Action Instruments, Electro-Numerics, Red Lion Controls, Sycon-Weston, or equal. 2.12 Selector Switches A. Selector switches shall be heavy-duty, oil -tight type, with low voltage lamps. Position legends shall be engraved on the switch faceplate. Switches for electric circuits shall have silver butting or sliding contacts, rated 10 amperes continuous at 120 volts AC. Contact configuration shall be as indicated on the drawings or as required for the application. Switches used in electronic signal circuits shall have contacts suitable for that duty. Switches shall be Cutler -Hammer Type T, General Electric CR, Square D, or Micro Switch Type PT. 2.13 Indicating Lights A. Indicating lights shall be heavy-duty, oil -tight type, with low voltage lamps. A built- in transformer shall be used for ac service. Legends shall be engraved on the lens or on a legend faceplate. Lamps shall be easily replaceable from the front of the indicating light. Indicating lights shall be Cutler -Hammer Type T, General Electric CR, or Micro Switch Type PT. 2.15 Push Buttons A. Push buttons shall be heavy-duty, oil -tight type. Legends shall be engraved on the push-button faceplate. Contacts shall be rated 10 amperes continuous at 120 volts ac. Push buttons shall be CutlerHammer Type T, General Electric CR, or Micro Switch Type PT. Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-8 2.16 Relays A. Relays indicated to be provided in panels, enclosures, or systems furnished under this section shall be of the plug-in socket base type with dustproof plastic enclosures unless noted otherwise. Relays shall be UL recognized and shall have not less than double -pole, double -throw contacts. Relays shall have an integral pilot light to indicate when the coil is energized. Control circuit relays shall have silver -cadmium oxide contacts rated 10 amperes at 120 volts AC. Electronic switching -duty relays shall have gold-plated or gold alloy contacts suitable for use with low level signals. Relays used for computer input alarm input, or indicating light service shall have contacts rated at least 3 amperes. Time -delay relays shall have dials or switch settings engraved in seconds and shall have timing repeatability of +/- 2.0 percent of setting. Latching and special purpose relays shall be as required for the specific application. Relays shall be Eagle Signal Series 22, 80; IDEC Series RR; Potter & Brumfield Series KRP, CB; Struthers -Dunn Series A3, A4, or equal 2.17 Instrument Calibrator A. The calibrator shall be completely portable and shall be capable of measuring and generating milliamperes and volts. The calibrator shall be completely solid-state and shall have one 4-1/2 digit display capable of indicating either calibrator input or output. The display indication (output or input) shall be switch selectable. The input display shall be bipolar, complete with a minus (-) sign. B. Inputs shall range from -50 to +50 volts; -100 to + 100 MV; and -50 to +50 mA DC, outputs shall range to cover 0 to 11 volts and 0 to 22 mA DC. Input and output accuracy shall be +/- 0.1 percent of full scale and shall be traceable to the National Institute of Standards and Technology. The calibrator shall be capable of simulating a two -wire transmitter operating from an external supply voltage of 12 to 65 volts DC, or driving an external load of 0 to 400 ohms at 20 mA DC from the calibrator's internal 24 volt DC supply. The calibrator shall have input-output isolation and shall be protected against misconnection and over -voltage. C. The calibrator shall be powered from a snap -in battery pack capable of operating the calibrator for 8 hours at 20 mA continuous output. The calibrator shall be supplied with two battery packs, a separate battery charger, a carrying case, an instruction manual, and test leads. The calibrator shall be Transmation 1091 and specified module part numbers. D. The calibrator shall be capable, with the addition of auxiliary modules, of measuring pressure and differential pressure in inches of water or psig. Accuracy of pressure measurement shall be 0.07 percent of full scale and shall be traceable to the National Institute of Standards and Technology. The pressure modules shall have over- pressure relief which protects calibration and shall be compatible with non- conductive. non -corrosive, instrument -grade clean air or clean inert gas. Pressure ranges and modules shall be as specified in the following table: Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Instrumentation and Controls 13300-9 Pressure Ranges Module Part Number Single Scale Modules 0-100 psig PS6100 Dual Scale Modules 0-10 psig PD2120 Single Port Dual Port (for differential input) N/A PD2121 0-280 in. of water E. The calibrator shall be equipped with fittings for 1/8 inch NPT to 1/4 inch OD tubing, and a potable air supply pump (-2 to +200 psig). The air supply pump shall be Transmation 1098P. PART 3 - EXECUTION 3.01 General A. The instrumentation equipment shall be installed by the Contractor or his subcontractors in accordance with the manufacturers' instructions. The services of the system suppliers technical representative shall be provided as necessary to calibrate, test and advise others of procedures for adjustment and operation in accordance with the requirements of the quality control section. 3.02 Installation A. Furnish and install instrumentation in accordance with highest standards recognized in industry in full accordance with ISA standards and in accordance with manufacturer's recommendation. B. Insure installation, calibration, and commissioning of instrumentation elements are fully recognized and authorized by manufacturers. Pleas of ignorance on part of the Contractor will not be permitted relative to installer qualifications and factory authorization. C. In addition to installation of equipment, provide following: 1. Calibration and Commission: Calibrate and commission control loops from primary element to final control element or other device. Calibration includes simulating control signal at input terminals of control loop elements proportional to range of process variable being measured. Set zero and span of control elements to conform to simulated input signal. Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-10 2. Commissioning includes written verification and elements of control loop function throughout specified range. Provide commission documents. 3. Test Equipment: Provide equipment for calibration of control loops which is certified by NBS. Equipment certification will be provided upon request. 4. Start -Up: Tune control loops to provide straight line control under dynamic conditions. Control loops must meet Owner's approval before project will be considered complete. Verify in writing that control -loops are operating as specified. 3.03 Execution A. The Contractor shall furnish and install all conduit and power cable and install instrumentation cable (supplied by instrument supplier) in conduit and underground duct. B. The Contractor shall furnish and install instruments and their components and make all field connections. C. All wiring shall be checked for proper termination. D. Submit installation drawing and instructions and operations manual. 3.04 Field Wiring A. Field wiring materials and installation shall conform to the requirements of the electrical section, including applicable codes. 3.05 Field Piping A. Field piping materials and installation shall conform to the requirements of the miscellaneous piping section, including applicable codes. 3.06 Field -Mounted Instruments A. Instruments shall be mounted so that they may be easily read and serviced and all appurtenant devices are easily operated. Installation details for some instruments are indicated on the drawings. Unless otherwise indicated on the drawings, instruments which include local indicators shall be mounted approximately 5 feet above the floor and shall be oriented for ease of viewing. Transmitters shall be mounted an corrosion -resistant pipe supports suitable for floor, wall, or bracket mounting. 3.07 Field Calibration Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Instrumentation and Controls 13300-11 A. A technician representing the Contractor shall calibrate each instrument and shall provide a written calibration report for each instrument, indicating the results and final tuning adjustment settings. The adjustments of each calibrated instrument shall be sealed or marked, insofar as possible, to discourage tampering. Instruments shall be calibrated before checkout of the operation of the system. 3.08 System Check A. A technician representing the Contractor shall participate in the checkout of metering and control systems. If interrelated devices furnished by others such as valve actuators, motor controls, chemical feeders, or primary measuring devices do not perform properly when placed in service, the technical representative shall use suitable test equipment to introduce simulated signals to verify or measure signals from such devices as required to locate the source of trouble or malfunction. Contractor shall have the responsibility for corrective measures. 3.09 Installation of Test Equipment A. Unless specified otherwise, all test equipment for the calibration and checking of system components shall be provided by the Contractor for the duration of the testing work. Unless specified otherwise, test equipment will remain the property of the Contractor. 3.10 Start -Up Services A. Start-up services shall be provided by Contractor. A minimum of two full days service (included with plant start-up) shall be provided with following services including: 1. Inspect equipment covered by these specifications. 2. Supervise adjustment, calibrations, installation checks, and full commissioning. 3. Conduct initial start-up of equipment and perform basic operational checks. Verify system operation in accordance with this specification. 4. Provide Owner with a written statement that manufacturer's equipment has been installed properly, commissioned, and calibrated and in ready for operation by the Owner. 5. The Contractor shall provide operation and maintenance manuals including as - built wiring diagrams and program flow charts. Contractor shall review the manuals orally with the Owner's personnel to the extent needed to assure warranty compliance and complete familiarization with correct operating and maintenance Case Farms Instrumentation and Controls Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 13300-12 requirements of the equipment. Instruction of operators is separate from startup and warranty compliance. 3.11 Customer Training A. The Contractor shall provide a qualified representative at the job site to train the Owner's personnel in operating and maintenance of the equipment. The training session shall include a technical explanation of the equipment and an actual hands-on demonstration. The training session shall consist of two consecutive 8-hour Owner working days, and the schedule shall be arranged and coordinated with the Owner. B. Outline of training sessions shall be submitted to Engineer for review and approval. END OF SECTION 13300 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Instrumentation and Controls 13300-13 SECTION 15060 PIPE AND PIPE FITTINGS PART 1 - GENERAL 4.01 Description of Work A. The extent of work under this item includes providing, installing, and testing all pipe and pipe fittings as shown on the Contract Drawings and described herein necessary to make complete and serviceable all piping systems. B. Related work specified elsewhere in these Contract Specifications include: 1. "Division 2 - Site Work." 2. "Division 15 - Mechanical." 1.02 Quality Assurance A. General: Class numbers or pressure rating and cover conditions shall be clearly marked on the pipe and fittings at the factory. The proposed marking system shall be submitted to the Engineer for approval prior to shipment of any pipe to the job. B. Codes and Standards: Comply with the provisions of the following codes and standards except as otherwise shown or specified. 1. American Water Works Association (AWWA): All applicable standards. 2. North Carolina Department of Environment and Natural Resources: All rules and regulations. 1.03 Submittals A. Material Certificates: Provide material certificates signed by both the manufacturer and the Contractor. Certify that each material item complies with the specified requirements. B. Shop Drawings: Submit shop drawings on all piping systems. C. Pipe Material: All piping and marker to be used in this project is to be as indicated on the Contract Drawings, or if not indicated, as specified below: Case Farms Pipe and Pipe Fittings Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 15060-1 1. All gravity collection piping the septic tanks shall be Schedule 40 polyvinyl chloride (PVC) pipe, conforming to American Society for Testing and Materials (ASTM) D 1785, with socket and spigot -type ends for the forming of solvent - cemented joints. Note that Class 50 ductile iron pipe (DIP) shall be used in locations where minimum separation distances between potable water lines and stormwater drainage pipe, as stipulated in the most recent edition of the "Laws and Rules for Sewage Treatment and Disposal Systems" published by the On -Site Wastewater Section of the North Carolina Department of Environment and Natural Resources' Division of Environmental Health, cannot be maintained. Specifically, the gravity collection piping may cross a potable water line or a stormwater drainage pipe, if at least 18 or 24 inches clear separation, respectively, is maintained. Otherwise, the gravity collection piping shall be DIP for a distance of five (5) feet before and after the crossing. All DIP shall be manufactured in accordance with AWWA C150. 2. The effluent line piping from the pump station to the manhole shall be Schedule 40 PVC pipe, conforming to ASTM D 1785. PART 2 - PRODUCTS 2.01 Polyvinyl Chloride Pipe A. General: 1. PVC pipe and fittings shall be manufactured from Type 1, Grade 1 PVC, in conformance with ASTM D 1785. Compound from which pipe is produced shall have a design stress rating of 2,000 pounds per square inch at 73 degrees Fahrenheit, as listed by the Plastics Pipe Institute (PPI). Materials from which pipe and fittings are manufactured shall have been tested and approved for conveying potable water by the National Sanitation Foundation (NSF). 2. Flange gaskets shall be full faced rubber. 3. Pipe shall conform to the requirements of ASTM D 1785, size as shown on Contract Drawings. 4. Joints shall be solvent -weld or push -on bell and spigot for water/wastewater piping, unless otherwise indicated on the Contract Drawings. Threaded joints shall be used for all piping above grade unless otherwise shown Contract Drawings. 5. Fittings for pressure service and/or chemical applications shall conform to the requirements of ASTM D 2466 and ASTM D 1784 for Schedule 40 and ASTM D 2467 and ASTM D 2464 for Schedule 80. For drainage and waste piping, fittings Case Farms Pipe and Pipe Fittings Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 15060-2 shall be drainage pattern ASTM D 2165. Socket diameter shall be such that they are compatible with the pipe for solvent welding. 6. Solvent Cement for PVC Pipiinn : All socket -type connections shall be joined with PVC solvent cement complying with ASTM D 2564. Cement shall have a minimum viscosity of 2,000 cps and be recommended by the pipe manufacturer. "Purple" cleaner shall be used before solvent welding joints. PART 3 - EXECUTION 3.01 General A. Adherence to Standards and Instructions: All pipe, of whatever material, shall be transported, handled, stored, and installed in conformance with the applicable AWWA standards and manufacturer's instructions for the particular pipe material involved. B. Responsibility for Materials: During loading, transportation, unloading, and storage, every precaution shall be taken to prevent injury to pipe, fittings, and accessories and to prevent damage to pipe and fitting linings and coatings. Pipe shall be protected during handling against impact, shocks, and free fall. Pipe shall be kept clean at all times, and no pipe shall be used in the work that does not conform to the appropriate specifications. C. PVC Pipe: Install in accordance with Chemtrol's "Plastic Piping Handbook" and Unibell PVC Handbook. D. Shut-off valves and unions or flanges shall be provided where shown to each item of equipment such as pumps, tanks, and coils to isolate each unit or section of piping for maintenance and/or removal of all equipment and apparatus. E. Provide caps or plugs for all open ends of pipe lines and equipment during installation to keep dirt and other foreign matter out of pipe and equipment. F. Provide necessary temporary cross -connections, valves, over -size flushing connections, pumps, etc. as required to thoroughly flush systems. 3.02 Safety Requirements A. All operations shall be conducted so as not to interfere with, interrupt, or endanger the operations of vehicular traffic nor damage, destroy, or endanger the integrity of roadway. All work on or near State Road property shall be conducted in accordance with NC DOT safety rules and regulations. The contractor shall secure and comply with NC DOT safety rules and shall give written acknowledgement to NC DOT that Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Pipe and Pipe Fittings 15060-3 they have been received, read, and understood by the contractor and its employees. Operations are subject to NC DOT inspection at any time. B. A field supervisor, with no less than 12 months of experience with the equipment being used, must be present at all times during the installation. C. Shut-off valves and unions or flanges shall be provided where shown to each item of equipment such as pumps, tanks, and coils to isolate each unit or section of piping for maintenance and/or removal of all equipment and apparatus. D. Provide caps or plugs for all open ends of pipe lines during installation to keep dirt and other foreign matter out of pipe. 3.03 Exterior A. General Pipe Lang: All pipe, special castings, valves, fittings, and the bells and/or spigots of same shall be thoroughly cleaned of all earth or other foreign matter before being fitted together. The spigot end shall be adjusted in the bell of the pipe, using a special casting or valve to allow for uniform gasket space, and the pipe shall be completely forced home and held there. B. No pipe shall be laid except in the presence of the Engineer or his representative, without special permission from the Engineer. Prior to being lowered into the trench, each joint of pipe shall be carefully given a final inspection by the Contractor to see that each is clean, sound, and free of defects. Damaged sections shall be repaired to the satisfaction of the Engineer or removed from the site. C. Pipe shall be laid accurately to the line and grade as designated on the Contract Drawings. Unless otherwise noted, all pipes are to be installed at a uniform grade, continuous from points of connection to vaults, tanks, or other control points. Where spot elevations of a pipe line is given, such elevations shall serve as intermediate control points for changes in grade. Required variations in the elevation or grade shown due to existing or revised conditions, plus or minus two (2) feet, shall not be cause for claim for additional payment by the Contractor. The Contractor is to locate and uncover existing pipes along the path of new pipes prior to beginning new pipe installation. The Contractor will verify existing pipe elevations and determine if any clearance problems exist. In the event of any alignment conflicts, the Contractor shall promptly notify the Engineer. The Engineer shall approve any changes in grade prior to beginning pipe laying. Bell holes shall be excavated for each joint to assure that the bedding supports the barrel of the pipe and to facilitate making a perfect joint. Preparatory to making pipe joints, all surfaces of the portion of the pipe to be jointed or of the factory -made jointing materials shall be clean and dry. Gaskets, whether for the mechanical joint type or push -on joint type, shall be clean, flexible, and, where Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Pipe and Pipe Fittings 15060-4 lubrication is required, be lubricated with a lubricant recommended by the manufacturer. D. Pipe shall be laid in perfect alignment between turns. No abrupt changes, either in grade or alignment, will be acceptable. At such locations where alignment changes are indicated on the plans, fittings and adjacent pipe shall be self -restrained by harnesses or special fittings or external blocking. E. Minimum vertical separations between existing pipes and the sewer pipe is twenty- four (24) inches for storm sewer and eighteen (18) inches for a water main. The minimum horizontal distance between sewer pipe and water main is ten (10) feet and one hundred (100) feet from a well. Ferrous sewer pipe shall be used when minimum separations cannot be maintained. The minimum separation from ferrous pipe and a public water supply well is fifty (50) feet and twenty-five (25) feet from a private well. F. During construction of the line, the Contractor shall provide a follower swab of a diameter which will fit snugly to the pipe being installed, and it shall be dragged through after each joint has been made. It is imperative that the lines be kept free from debris during construction. For cleaning of small pipe, a suitable swab or drag shall be kept in the pipe and pulled forward past each joint immediately after the joining has been completed. Trenches shall be kept free from water. When work is not in progress, all open ends of pipe and fittings shall be securely closed so that no trench water, earth, or other substances will enter the pipe or fittings. At the end of each day's work, the pipe shall be inspected to insure that dirt, water, and other materials have not entered the pipe. G. For gravity systems, pipe laying shall proceed up -grade with the spigot ends pointing in the direction of flow. The line and invert grade of each pipe shall be checked from top line carried on batter boards not over 24 feet apart or other acceptable method. H. An underground piping (both metallic and non-metallic) shall have non -detectable warning tapes installed at 6 inches below grade in pavements and 9 to 12 inches below grade elsewhere. Non-metallic pipes shall be identified by detectable, magnetic tape (or equivalent) placed at 15 to 18 inches below grade for future location. 3.04 Piping Joints and Connections A. Screw thread joints shall be made up with sectional pipe dope applied to male threads only. Threads exposed after joints are made up shall be mopped with the pipe dope to prevent rust. Case Farms Pipe and Pipe Fittings Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 15060-5 F. Install PVC chemical piping below grade using solvent -weld joints and above grade using threaded connections unless otherwise shown or indicated on the Contract Drawings. Only use a strap wrench when putting together threaded PVC pipe and fittings. In no case shall a Stillson wrench be applied. Make up joints until tight but do not stretch or distort plastic pipe. Use teflon thread lubricant or other material as a joint compound. G. Install PVC piping below grade using solvent -weld joints or push -on joints unless otherwise shown or indicated on the Contract Drawings. Make up joints until tight but do not stretch or distort plastic pipe. Allowances shall be made during construction for expansion and contraction of PVC pipe based on manufacturer's recommendations. 3.05 Thrust Restraint for Pressure Piping Systems A. All plugs, caps and tees, and bends deflecting 11-1/4 degrees or more shall be provided with reaction backing of 3,000-pound per square inch concrete or suitable metal harness to prevent movement. Backing shall be placed between solid earth and the fitting to be anchored. The backing shall be placed such that pipe and fitting joints are accessible for repair and/or future connections. Where space limitations will not permit installation of concrete backing, where necessary to insure accessibility, where shown on the Contract Drawings, or if the Contractor so elects, pipe and fittings may be self -restrained in addition to or in lieu of concrete backing. Pipe shall be designed to carry additional stresses of thrust restraint. Details pertinent to such self -restraining harnesses, tie rods, special pipe, etc., including design criteria and computations, must be submitted to the Engineer for evaluation prior to incorporating such devices into the work. Systems based on metal to metal friction, such as retainer glands, will be considered. B. Thrust restraint with an anchor ring shall be used where shown on the Contract Drawings and at terminal pipes. In cases where terminal pipes are preceded by a reducer, additional methods of restraint must be used for the reducer. C. Reaction Backing: The area of bearing of the concrete backing on the earth in each instance shall be at least equal to that shown in the table below. Minimum bearing areas shall be measured against an undisturbed trench wall. Details of placement are shown in the Contract Drawings. D. Areas shown are for 150-pound per square inch test pressure. If test pressure is other than 150 pounds per square inch, adjust area of reaction backing in direct proportion. Rewired Bearing Areas (SF)for Reactions Backin (g Sandy Soil - 150 psis Pipe Tees Hydrant 90 Wyes 45 Wyes 22-112 Wyes 11-114 Size Plugs Degree Els Degree Els Degree Els Degree Els Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Pipe and Pipe Fittings 15060-6 <411 1 2 1 1 1 6" 3 3 2 1 1 8" 4 6 3 2 1 10" 7 9 5 3 2 12" 9 11 6 3 2 14" 11 13 7 4 2 Other Soil Conditions Cemented Sand or Hardpan - Multiply above by 0.5 Gravel - Multiply above by 0.7 Hard Dry Clay - Multiply above by 0.7 Soft Clay - Multiply above by 2.0 Muck - Secure all fittings with approved harness or tie rod clamps, with concrete reaction backing the same as listed for sand conditions. E. Reaction backing, tie rod clamps, or other suitable harness shall be considered as incidental to piping construction. Their cost must be included under the appropriate pipe and/or fitting items in the Proposal. 3.06 Testing Piping Systems A. Before filling, testing, and disinfecting the installed line, the constructor shall ensure the line is clean in conformance with ANSFAWWA C651. To facilitate effective disinfection and minimize the chlorine dosage needed, when practicable, pre - disinfection flushing should continue until the discharge turbidity drops below 5 ntu, using measurement procedures described in AWWA Manual M12. Lines shall be filled slowly with potable water at a maximum velocity of 1 feet per second while venting air. Precautions shall be taken to prevent entrapping air in the lines. After filling, lines shall be flushed at blowoffs and dead ends at a minimum velocity of 3 feet second. A minimum of three changes of treated water shall be used in flushing operations. Valves shall be closed slowly to prevent excessive surges while maintaining positive pressure at all times throughout the new line. Flushing water shall be discharged without causing erosion damage, nuisance, or interruption of traffic. Disposal of flushing water shall be in accordance with Sec. 7.1.1.2. A special pipeline pig may be required when the required flushing velocity cannot be achieved or when needed to conserve water. The constructor shall make provisions for launching and retrieving the pig. B. Testing of water lines shall be per AWWA C605-13 standards. Each section of piping shall be tested to a hydrostatic pressure that shall not be less than 1.25 times the stated anticipated maximum sustained working pressure of the pipeline measured at the highest elevation along the test section and not less than 1.5 times the stated sustained working pressure at the lowest elevation of the test section. However, in no case shall the test pressure exceed the rated working pressure for any joint, thrust restraint, valve, fitting, or other connected appurtenance of the test section. The Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Pipe and Pipe Fittings 15060-7 Contractor is required to furnish all pumps, gauges, instruments, test equipment, and personnel required for the tests, and make provisions for removal of test equipment and draining of pipes after tests have been made. All testing shall be made in the presence of the Engineer. C. The pressure tests shall be sustained for not less than two (2) hours and as much longer as the Engineer may require to assure that: 1. No air pockets are in the line. 2. No broken pipe or defective materials are in the line. 3. No leaking joints have been made. D. Before applying the specified test pressure, the pipe shall have been properly filled, flushed, and purged of air. The specified test pressure shall be applied by means of an approved pumping assembly connected to the pipe in a manner satisfactory to the purchaser. If outlets are not available at high places, the Contractor shall make the necessary taps at points of highest elevations before the test is made. After the test has been completed, corporation cocks shall be installed at these points and marked by the installation of a valve box. E. Tests may be made of isolated portions of such piping as will facilitate general progress of the installation. Any revisions made in the piping systems will subsequently necessitate retesting of such affected portions of the piping systems. F. Where water service is available, reasonable amounts of water for flushing and testing will be furnished by the Owner at no cost to the Contractor subject to requirements which the City may impose. G. Any defective material or defects in workmanship that develop during the tests shall be remedied and the subject piping shall be retested. H. Prior to pressure testing of buried piping, backfill shall have been partially placed and tamped to provide adequate side support for all pipe and fittings, and reaction backing shall have been in place at least five (5) days. At joints, trenches shall be sufficiently open for joint inspection. I. All piping systems shall be thoroughly flushed by providing a velocity of 2.5 feet per second in the line being flushed. J. When existing water mains are used to supply test water, they should be protected from backflow contamination by temporarily installing a double -check -valve assembly between the test and supply main or by other means approved by the Case Farms Pipe and Pipe Fittings Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 15060-8 purchaser. Before pressure and leakage testing, the temporary backflow protection should be removed and the main under test isolated from the supply main. K. Do not test against closed valves at pressures higher than the allowable seating pressures for individual valves. Contractor may test open valves at pressures up to that specified for the valve bodies. In sections of the line where the test pressures are greater than the allowable seating pressures for the valves, the Contractor shall provide temporary plugs to test against. L. The leaking tests which may be performed at the same time as the pressure tests shall be sustained for not less than two (2) hours. The leakage shall be defined as the quantity of water that must be supplied into the newly laid pipe or any valved section thereof to maintain the specified leakage test pressure after the air in the pipe line has been expelled and the pipe has been filled with water. A The testing allowance shall be defined as the quantity of water that must be supplied to the pipe section being tested to maintain a pressure within 5 psi (34 kPa) of the specified hydrostatic pressure. No installation will be accepted if the quantity of makeup water is greater than that determined by the formula: Q = LDP0.5 /148,000 Q = quantity of makeup water, in gallons per hour L = length of pipe section being tested, in feet D = nominal diameter of pipe in inches P = average test pressure during leakage test in pounds per square inch (gauge) Permitted Leakage (I gallon = 128 fluid ounces): Pipe Diameter Permissible Leakage/10 Joints 1.25" .023 gallons 1.5" .027 gallons 2" .033 gallons 3" .042 gallons 4" .07 gallons 6" .10 gallons 8" .13 gallons 10" .17 gallons Pipe Diameter Permissible Leakage/50 Joints (in gallons per hour) 4" 0.27 gallons 6" 0.41 gallons 8" 0.54 gallons 10" 0.68 gallons Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Pipe and Pipe Fittings 15060-9 12" 0.81 gallons 14" 0.95 gallons 1 gallon = 128 fluid ounces N. The maximum infiltration rate of 100 gallons per inch pipe diameter per mile of gravity pipe installed is allowable for leakage testing. O. Failures: If, for any reason, a section of pipe fails either of the tests previously outlined or any substitute test procedure approved by the Engineer, the Contractor shall locate the defective materials and/or installation and make any necessary repairs. After the corrective actions have been taken, the section of pipe shall be retested subject to the same provisions or requirements outlined above. 3.07 Testing Gravity Piping Systems A. Field testing of gravity piping system including manholes for water tightness shall be conducted by either an infiltration or exfiltration test. The Contractor shall furnish all plugs, pumps, piping, gauges, timers, instruments, and labor required to perform the test. All testing shall be conducted in the presence of the Engineer. B. The Engineer shall determine the type of test conducted. In general an infiltration test shall be used when the measured groundwater is one foot greater above the pipe, and an exfiltration test shall be used when the measured ground water is less than one foot above the pipe. C. Contractor shall provide facilities for measuring the groundwater at intervals not exceeding the distance between each manhole. D. Maximum permitted leakage shall be 100 gpd/inch of pipe diameter/mile of pipe. This applies to both the infiltration and exfiltration tests. For 8-inch pipe, permitted leakage rate is 0.010 gpm or 0.62 gph per 100 feet of line. E. Visual inspection shall be conducted of all gravity lines. A section of pipe between two manholes shall pass the test when a light held in a manhole will show a full circle when viewed from an adjoining manhole. F. Contractor shall repair any defective materials or installation at no additional cost to the owner. After corrective measures have been taken, the line will be retested. Acceptance of pipe shall only be after successful testing. END OF SECTION 15060 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Pipe and Pipe Fittings 15060-10 SECTION 15100 VALVES & RELATED APPURTENANCES PART 1 - GENERAL 1.01 Description of Work A. The extent of work covering valves includes furnishing, installing, and making operational all valves and related appurtenances as indicated on the Contract Drawings and specified herein. B. Related work specified elsewhere in these Contract Specifications includes: 1. "Section 15060 - Pipe & Pipe Fittings." 1.02 Quality Assurance A. Codes and Standards: Comply with the provisions of the following codes and standards except as otherwise shown or specified: 1. All applicable standards of the American Water Works Association (AWWA). 1.03 Submittals A. Shop Drawings: Submit shop drawings for all valves, operators, gates, and special items including torque tubes, supports, and brackets. PART 2 - PRODUCTS 2.01 General A. All valves shall be lever or handwheel-operated type, unless otherwise shown on the Contract Drawings. Where not otherwise designated, the valves shall have a pressure rating not less than the adjacent piping, and all valves over four (4) inches in diameter shall be provided with valve supports of design shown in the Contract Drawings or approved by the Engineer. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Valves & Related Appurtenances 15100-1 2.02 Ball Valves A. Polyvinyl Chloride (PVC) Ball Valves: All ball valves on plastic piping systems shall be of Type 1, Grade 1 PVC conforming to American Society of Testing and Materials (ASTM) D 1784. 1. PVC ball valves shall be designed for a 235-pound per square inch working pressure for sizes 1/2-inch through 2-inch and 150-pound per square inch working pressure for sizes 2 1/2-inch through 4-inch and rated for a maximum temperature of 75 degrees Fahrenheit. Valve shall be double -sealed and bubble -tight when closed at the pressure rating specified. 2. The valve body, ball, stem, gland ring, handle nut, travel stop pin, and adapter shall be solid PVC. 3. Ball valves shall be true union valves, as shown on the Contract Drawings, with teflon seats and Viton or EPDM O-rings. Valves shall be as manufactured by Chemtrol, Cabot, Spears, or equal. 2.03 Check Valves A. Ball check valves shall be PVC ball checks suitable for horizontal or vertical mounting and of the size and in the locations shown on the Contract Drawings. 1. The valve shall consist of three (3) components: body, cover, and ball (one moving part). All components shall be manufactured from Type 1, Grade 1 PVC, conforming to American Society of Testing and Materials (ASTM) D 1784. 2. In the operating mode, the ball shall not impede flow through the valve. The operating flow area shall be equal to the nominal size of the valve. The ball shall clear the water way providing "full flow" equal to the nominal size. It shall be non -clog. 3. The design of the valve shall be such that it keeps solids, stringy material, grit, rags, etc. moving without the need for back -flushing 4. No outside levers, weights, springs, dash pots, or other accessories shall be required. 5. Valves shall have true union connections. 6. PVC ball check valves shall be designed for a 235-pound per square inch working pressure for sizes 1/2-inch through 4-inch and 150-pound per square inch working Case Farms Valves & Related Appurtenances Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 15100-2 pressure for sizes 6-inch through 8-inch and rated for a maximum temperature of 75 degrees Fahrenheit. 7. Valves shall be manufactured by Hayward Industrial Products, Inc., George Fischer Signet, Inc., Spears, or equal. 2.04 Air/Vacuum Release Valve A. Air/Vacuum release valves shall be Continuous Acting Air Vent / Vacuum Relief Valves to allow air to remain in the pipeline, enter the pipeline after startup, or to escape after system shutdown. Air Release Valves shall be installed at high points, at all gradient change points, in front of any valve on a spur, or every five -hundred (500) feet for long areas with little to no change in gradient. These will automatically expel small amounts of air which collect at system high points once the system is filled up to pressure and fluid is flowing. 1. The valves shall consist of four (4) components: air vacuum relief valve, insulated valve box, hose, and gravel sump which shall be deep enough to reach the warmer subzone in the soil. 2. The Air Vacuum Breaker shall provide instant vacuum relief and air relief. Both the body and the ball shall be made of molded plastic. The ball shall be removable for easy cleaning. 3. Valve box shall be rectangular black irrigation valve box 12-inches deep, with a 12-inch by 17-inch dimension, or equivalent as approved by Engineer. B. Acceptable manufacturers of the Air/Vacuum Release Valve equipment shall be: 1. GeoFlow Continuous Acting Air Vent/Vacuum Relief Valves (Madera, CA). 2. Equivalent approved by Engineer. PART 3 - EXECUTION 3.01 General A. Install valves in the locations as shown on the Contract Drawings. Installation shall be plumb, centered, and in absolutely true alignment. 1. When buried, support valves against settlement and misalignment with a suitable, lasting material as approved by the Engineer. Case Farms Valves & Related Appurtenances Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 15100-3 2. Above -ground and in -vault valves shall be mounted as shown on the Contract Drawings. Such valves shall be rigidly held in place using supports and hangers as specified in the Contract Documents. The stem orientation of valves shall be as approved by the Engineer for accessibility, but no valve shall have a stem in the downward position. 3. For buried service valves, install and secure extension stem. Install valve boxes for valves as indicated on the Contract Drawings. Adjust the length of the valve box to bring the cover to the finished grade elevation. Center valve box over the valve operating nut, so that it fits around the stuffing box and rests on the valve bonnet. Align valve box so that it is plumb. Place and compact soil material in layers around the valve box so as to prevent misalignment or shifting. Pour a concrete pad around the cover as shown on the Contract Drawings. Furnish three (3) tee -handle valve wrenches to the Owner. B. Clean valve interior of all foreign matter before and after installation. Tighten stuffing boxes and inspect valve in open and closed position to assure that all parts are working properly. 3.02 Testing A. The Contractor shall test all valves and appurtenances for operation and is responsible for making any adjustments of settings so that the valve assemblies are free from vibration, binding, scraping, and other defects. Correction of defects shall be provided by the Contractor at no cost to the Owner. 3.03 Cleaning A. All valves and appurtenances shall be flushed clean of all foreign matter together with the piping, as specified in "Section 15060 - Pipe & Pipe Fittings" of these Contract Specifications. END OF SECTION 15100 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Valves & Related Appurtenances 15100-4 SECTION 16010 GENERAL REQUIREMENTS - ELECTRICAL PART I - GENERAL 1.01 Description of Work: A. Division 16 covers the furnishing and installing of all electrical work for the Case Farms Morganton Hatchery Spray Irrigation System Expansion. The work includes items and systems listed below, as shown on the Contract Drawings or required in connection with the project, but not otherwise specified. The applicable parts of the General and Supplemental Conditions as well as the General Requirements, if any shall be included in and made part of this section of the Contract Specifications. Examine all Contract Drawings and all other sections of the Contract Specifications for requirements therein affecting the work of this trade. B. The electrical power supplier is Duke Energy. The available power supply is 120 volts, single-phase, 60 hertz, three (3) wire. The Contractor shall contact the power supplier prior to commencing work to coordinate and verify the type, location, and installation of power service. C. The major components included in the work are: 1. Miscellaneous Items: a. Wiring of an emergency power generator set and associated automatic and manual transfer switches are required. b. Several standard and ground fault circuit interruptible (GFCI) electrical receptacles (interior and exterior) are to be provided on all of the simplex pump station panels. 1.02 Definitions: A. Products noted in the Contract Specifications or on the Contract Drawings by manufacturer or product name shall be understood to include all necessary appurtenances for installation in the finished project, whether or not those appurtenances are specifically noted. 1.03 Contract Drawings: A. Locations of equipment, outlets, etc. as given on the Contract Drawings are approximately correct, but are subject to minor modifications as found necessary at the time installation in order to meet job conditions. Such changes shall be made by the Contractor at no additional cost to the Owner. B. The Contractor shall be held responsible for verifying all equipment, locating stub -up dimensions, electrical characteristics, etc. prior to routing cable runs. He shall make connections per manufacturer's wiring diagrams. Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 General Requirements - Electrical 16010-1 1.04 Submittals: A. Submittals to the Engineer for review shall include, but not be limited to, the following items: 1. Catalog Cuts: a. Wire and cable. b. Switches. c. Motor starters. d. Multi -outlet assembly. e. Conduit. f. Wireway. h. Wiring devices. i. Specialty boxes and devices. j. Special systems equipment. k. Control stations. 1. Splicing materials. in. Terminal blocks. n. Cable terminations. B. Any material or equipment furnished by the Contractor that fails to comply with these Contract Specifications or the Contract Drawings will be rejected and shall be replaced with approved materials or equipment at no additional cost to the Owner. C. The Contractor shall submit to the Engineer for review only named products or those products that meet or exceed the requirements of the Contract Documents. 1. Any alternate to a named product must be reviewed and approved in writing by the Engineer at least 10 working days prior to the day of the bid. Information sufficient to determine compliance with the Contract Specifications must be submitted to the Engineer at least 21 working days prior to the bid date to be considered for approval. 2. For an alternate product to be reviewed, the following samples and technical information must be supplied to the Engineer: a. Where practical, a working sample of the alternate product complete with all accessories that will be supplied for its installation shall be submitted. For convenience, the Engineer may require a sample that operates at 120 volts. b. A complete listing of all standards with which the alternate product is compliant shall be submitted. c. A copy of the current catalog data sheet with catalog numbers for the alternate product shall be submitted. Modified data sheets are unacceptable. Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 General Requirements - Electrical 16010-2 d. Performance tests by an independent laboratory which shows that the performance of the alternate product meets or exceeds published performance data for the specified product may be required by the Engineer. 3. Where the substitution of an alternate product has been reviewed and approved, the Contractor shall include in his bid price all costs for other architectural, mechanical, and electrical changes to the design that shall be required for the proper installation and operation of the substituted product. These changes shall be documented in the submittal of the substituted product. 4. Submittals for any alternate to specified products which do not meet the requirements of Paragraphs 1 through 3 above will not be approved for installation. D. A review of a submittal by the Engineer shall not release the Contractor from his responsibility to provide a complete and functional system. Also, no act, service, drawing review, or construction review by the Owner, the Engineer, or their representatives is intended to include a review of the adequacy of the Contractor's safety measures in, on, or near the construction site. E. Where the Contract Specifications call for an installation to be made in accordance with the manufacturer's recommendations, a copy of such recommendations or a letter from the manufacturer describing such recommendations shall be made part of the Contractor's submittal. 1.05 Record Drawings and Maintenance Manuals: A. The Contractor shall maintain an accurate and complete set of the Contract Drawings at job site, with all deviations and changes in work recorded in red ink thereupon. Upon completion of the project, the Contractor shall submit these record drawings to the Engineer. Final payment will not be approved until the record drawings are completed in a satisfactory manner. B. The Contractor shall compile and bind all maintenance manuals, equipment and parts lists, instructions, and descriptive literature furnished by the manufacturers of the equipment to assist the Owner in the proper maintenance and operation of equipment. These maintenance manuals shall be turned over to the Engineer. Each brochure shall include one (1) copy each of all approved shop drawings, catalog pages, instruction sheets, operating instructions, installation and maintenance instructions, and spare part bulletins. 1.06 Document Discrepancies: A. The Engineer is sole interpreter and arbitrator of his own Contract Documents. It is the responsibility of the Contractor to bring to the Engineer's attention any apparent inconsistencies or discrepancies in the plans or specifications, and he shall abide by the Engineer's interpretation, ruling, or decision. Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 General Requirements - Electrical 16010-3 1.07 Connection to the Work of Others: A. This project will require connection to control panels and equipment provided by others. Such connections will be made in strict accordance with manufacturer's instructions. B. The Contractor is solely responsible for coordination of all trades, sub -contractors, etc. All electrical work shall be completed with consideration of all civil, architectural, mechanical, and structural work completed or to be completed as a result of this Construction Contract. C. The Contractor shall consult with the Engineer before continuing with any work that is in conflict with the Contract Documents. 1.08 Space Conditions: A. Staging, lay -down, storage, and trailer areas will be assigned by the Engineer in consultation with the Owner. Equipment shall be confined to the space allowed. If the assigned space is not sufficient, the Contractor shall notify the Engineer. 1.09 Damage: A. The Contractor shall protect and leave in like -new condition all existing materials, apparatus, fittings, fixtures and trim on the Owner's property. Should any items be damaged or broken, the work must be corrected and damaged items replaced with new items by the Contractor at no additional cost to the Owner. Any work that requires correction because of damage shall be done by the skilled trade that originally performed the work. B. Any adjustments between Contractors and sub -contractors, relative to damage to work or materials, shall not be the responsibility of the Owner, the Engineer, or their representatives. 1.10 Cleaning Up: A. The Contractor shall keep his job site in an orderly and clean condition and shall periodically, or when directed by the Engineer to do so, cleanup and remove accumulated rubbish from the construction site. B. After installation is complete, the Contractor shall thoroughly clean all fixtures, machines, and apparatus as well as touchup any places or parts that have become marred with paint matching the original. 1.11 Permits: A. The Contractor shall secure and pay for all licenses, permits, and inspection fees required by federal, state, and local agencies having jurisdiction over the work. The Contractor, by submitting his bid, agrees to furnish any additional labor or material required for compliance to all federal, state, and local agencies at no additional cost to the Owner. The Contractor shall obtain certificates of inspection and approval from all authorities having jurisdiction and shall forward copies of same to the Engineer for completion of his files. Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 General Requirements - Electrical 16010-4 PART 2 - PRODUCTS 2.01 Materials: A. All materials and equipment shall be new and shall be listed by Underwriters' Laboratories, Inc. (UL) for the intended use, when a standard for such material and use exists. Material and equipment shall display a UL label or marking as part of the product. B. All materials and equipment shall be compatible with each other and compatible with other work that shall interface with work completed by the Contractor. For exposed work, the Contractor shall coordinate the colors and finishes of electrical materials and equipment with the Engineer. C. Where several units of one type of equipment or product are used, all units shall be the product of the same manufacturer. PART 3 - EXECUTION 3.01 Examination: A. Bidders, before submitting their proposals, shall examine the site as well as the Contract Documents in order to determine the exact extent of the work required. Bidders shall include in their proposals all items of labor and materials necessary to complete all work indicated and required, even though these items are not shown or noted in the Contract Documents, but which are reasonably implied by the nature of the work. B. Should the bidders have any questions as to the intent of the Contract Drawings and/or Contract Specifications, quality of materials to be used, and work to be performed, written questions shall be submitted to the Engineer who will issue an Addendum to the Contract Documents to all bidders. C. Claims for extra payment due to unfamiliarity with the work to be performed by other trades, existing conditions at the construction site, federal, local or state laws and codes, as well as alterations due to field conditions will not be allowed. 3.02 Service: A. The Contractor may and should advise the Engineer of changes necessitated by job conditions or for explanations of functions of equipment, controls, operation, etc. B. Should it become necessary for the Engineer to spend time in the field to correct defects due to Contractor failure to test or adjust a system properly, the Contractor will be charged for such time at the rate of $115.00 per hour (plus all travel and overhead expenses). Final payment to the Contractor will be withheld pending settlement of such charges. 3.03 Supervision: A. The Contractor must provide a competent foreman or superintendent on site at all times during construction. The Engineer reserves the right to remove from the job Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 General Requirements - Electrical 16010-5 anyone he deems incapable of performing satisfactorily. The removed party shall be immediately replaced. The foreman or superintendent assigned to the project shall not be withdrawn without written consent from the Engineer. 3.04 Miscellaneous Supports: A. The Contractor is to provide all piers, supports, shelving, foundations, anchor bolts, strut, hardware, etc. necessary to support equipment installed by him, unless specifically indicated otherwise. All concrete electrical equipment pads shall be provided by the electrical contractor. 3.05 Guarantee: A. The Contractor shall furnish the Owner one (1) year's guarantee on materials and workmanship furnished and performed under this Construction Contract. This shall apply to all items except those specifically excluded, or items wherein a longer period of service and guarantee is required. All guarantees shall be effective for a minimum of one (1) calendar year from the date of the Certificate of Completion issued by the Engineer. 3.06 Responsibility: A. The Engineer shall evaluate construction plans that result in a conflict between trades and assign responsibility for any corrective work that is required. The Engineer's decision shall be binding on all trades affected. 3.07 Excavation, Cutting and Patching: A. The Contractor shall perform all excavation required for his work. The Contractor shall also backfill and grade all excavation. He shall remove all water from excavations before installing any work. B. The Contractor shall be responsible for all cutting, patching and fitting of his work that may be required to make its several points come together properly. He shall also be responsible for fitting his work to receive or be received by work of other trades shown or reasonably implied by the Contract Drawings. The Contractor shall complete his work as the Engineer directs. C. The Contractor shall not endanger any work by cutting or patching and shall not cut or alter installed work without the consent of the Engineer. 3.08 Standardization of Equipment: A. All materials, devices, appliances, and specialties, when in multiple use, shall be of a single manufacturer to simplify spares and repairs. 3.09 Testing: A. Performance testing, if required for a particular item of equipment, will be performed as described in the appropriate section of these Contract Specifications. Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 General Requirements - Electrical 16010-6 END OF SECTION 16010 Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 General Requirements - Electrical 16010-7 SECTION 16020 CODES AND STANDARDS PART 1 - GENERAL 1.01 Summary: A. All electrical work is to be performed in accordance with the most recent edition of the National Electric Code (NFPA-70). B. All "Division 16 - Electrical" sections of the Contract Specifications contain a "References" paragraph in Part 1. These are codes and standards that are incorporated into the Contract Specifications when referenced in the text. The latest edition of these references shall apply. PART 2 - PRODUCTS This Part is not used. PART 3 - EXECUTION This Part is not used. END OF SECTION 46020 Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Codes and Standards 16020-1 SECTION 16035 ELECTRICAL TESTING PART 1 - GENERAL 1.01 Feeder Insulation Resistance Testing: A. All current carrying phase conductors and neutrals shall be tested as installed, and before connections are made, for insulation resistance and accidental grounds. This shall be done with a 500 volt megger. The procedures listed below shall be followed: 1. Minimum readings shall be one million (1,000,000) or more ohms for #6 wire and smaller, 250,000 ohms or more for #4 wire or larger, between conductors and between conductor and the grounding conductor. 2. After all fixtures, devices and equipment are installed and all connections completed to each panel, the contractor shall disconnect the neutral feeder conductor from the neutral bar and take a megger reading between the neutral bar and the grounded enclosure. If this reading is less than 250,000 ohms, the contractor shall disconnect the branch circuit neutral wires from this neutral bar. He shall then test each one separately to the panel and until the low readings are found. The contractor shall correct troubles, reconnect and retest until at least 250,000 ohms from the neutral bar to the grounded panel can be achieved with only the neutral feeder disconnected. 3. The contractor shall send a letter to the engineer and the State Construction Office certifying that the above has been done and tabulating the megger readings for each panel. This shall be done at least four (4) days prior to final inspection. 4. At final inspection, the contractor shall furnish a meggar and show the engineers and State Construction Office representatives that the panels comply with the above requirements. He shall also furnish a hook -on type ammeter and a voltmeter and take current and voltage readings as directed by the representatives. 1.02 Ground system testing: A. Upon completion of installation of the electrical grounding and bonding systems, test the ground resistance with a ground resistance tester. Where tests show resistance -to - ground is over 25 ohms, take appropriate action to reduce the resistance to 25 ohms or less by driving additional ground rods. Then retest to demonstrate compliance. Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Electrical Testing 16035-1 1.03 Documentation: A. All tests specified shall be completely documented indicating time of day, date, temperature and all pertinent test information. B. At final inspection, the contractor shall furnish a megger and show the engineer's representative that the panels comply with the above requirements. He shall also furnish a hook -on type ammeter and a voltmeter, taking current and voltage readings as directed by the engineer. C. All required documentation of readings indicated above shall be submitted to the engineer prior to, and as one of the prerequisites for, final acceptance of the project. END OF SECTION 16035 East Oaks, LLC — Lake Gaston Condos On -Site System MacConnell & Associates, P.C. Project No.: A69501.00 Electrical Testing 16035-2 SECTION 16051 NAMEPLATES PART 1 - GENERAL 1.01 Description of Work: A. Nameplates for all electrical equipment and devices shall be laminated with plastic 3/32 inches thick. Engraving shall be white on a black field and have approximately 0.125-inch high lettering. For large equipment such as the switchboards, lettering shall be not less than 0.5 inches high. 1. Nameplates shall be engraved with the name and identifying number of the equipment served, as well as the voltage, phase, and number of wires associated with the piece of equipment (e.g. 277/480 volts, 3 phase, 4 wire). 2. The following items, as appropriate, shall be provided with nameplates: a. Motor control centers. b. Starters. c. Disconnect switches. 3. Nameplates shall be permanently affixed with stainless steel screws to the front trim of the equipment indicated. PART 2 - PRODUCTS This Part is not used. PART 3 - EXECUTION This Part is not used. END OF SECTION 16051 Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Nameplates 16051-1 SECTION 16110 RACEWAYS AND FITTINGS PART 1 - GENERAL 1.01 Description of Work: A. Existing Raceways: Existing spare conduits in concrete -encased ducts are to be used only if shown on the Construction Drawings. B. New Raceways: All other circuits associated with the electrical work are to be run in new conduit. A 0.75-inch minimum size is allowed on all electrical conduit. 1. PVC conduit shall be used in poured concrete, in concrete -encased duct banks, or direct burial. 2. Flexible water -tight metallic conduit shall be used at all equipment connections. 4.02 References: A. American National Standards Institute 1. "Rigid Steel Conduit - Zinc -Coated (ANSI C-80.1)." 2. "Electric Metallic Tubing - Zinc -Coated (ANSI C-80.3)." B. National Electrical Manufacturers' Association 1. "Electrical Non -Metallic Tubing (NEMA TC-13)." 2. "PVC Externally -Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit (NEMA RN-1)." C. National Fire Protection Association (NFPA): 1. "National Electric Code (NFPA 70)." D. Underwriters' Laboratories, Inc. (UL): 1. "Flexible Metallic Conduit (UL-1)." 2. "Rigid Metal Conduit (UL-6)." 3. "Liquid -Tight Flexible Metal Conduit (UL-360)." 4. "Schedule 40 and 80 Rigid PVC Conduit (UL-651)." 5. "Electrical Metallic Tubing (UL-797)." PART 2 - PRODUCTS 2.01 PVC Externally -Coated Galvanized Rigid Steel Conduit: A. The galvanized conduit, fittings, and couplings, prior to manufacturer's placement of the PVC coating, shall conform to both ANSI C80.1 and UL-6. Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Raceways and Fittings 16110-1 1. The conduit, fittings, and couplings shall be hot dip galvanized inside and out with hot dip galvanized threads. B. The interior as well as the male and female threads of all conduit, fittings, and couplings shall be coated with a urethane product. The required thickness of the urethane coating shall not be less then two (2) millimeters (mils). 1. The interior urethane coating shall afford sufficient flexibility to permit field bending without cracking or flaking of the coating. C. All coated conduit, fittings, and couplings shall conform to NEMA RN-1. 1. The nominal thickness of the exterior PVC coating shall be 40 mils except where the part configuration or application of the part dictate otherwise. 2. The PVC coating shall be applied by the plastisol dip method except when the part configuration dictates otherwise. 3. The conduit shall be bendable without damage to the exterior coating. D. Acceptable products and manufacturers include: 1. "Plasti-Bond Red" by RobRoy Industries (Verona, PA). 2. "OCAL-BLUE" by Ocal, Inc. (Van Nuys, CA). 3. Or equal, as approved by the Engineer. 2.02 Rigid PVC Conduit: A. Conduit shall be Schedule 40 and listed under UL 651. B. Conduit fittings shall also be Schedule 40 PVC. PART 3 - EXECUTION 3.01 Installation: A. All PVC externally -coated galvanized rigid steel conduit systems shall be installed in complete accordance with the manufacturer's requirements and recommendations. B. Conduit must be neatly -arranged, properly -aligned, and supported. 1. Conduit shall be kept at least six (6) inches from flues, steam pipes, or hot water pipes where possible. 2. Concealed conduit shall be run in a direct line with long sweep bends and offsets. Exposed conduit shall be run parallel to and at right angles to building lines. a. Bends or offsets shall be made with standard conduit ells, field bends made with an approved bender, or hickey or hub -type conduit fittings. b. The number of bends in the conduit shall be kept at a minimum and conform to the National Electric Code. 3. All conduit shall be square cut and reamed to remove any shoulders. Case Farms Raceways and Fittings Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 16110-2 4. Exposed conduit runs shall be strapped, on maximum eight (8)-foot centers and a maximum of one (1) foot from the termination at each outlet or panel, unless otherwise indicated. Non-metallic conduit shall be supported at spacings recommended by the manufacturer. C. Conduit joints shall be wrench -tight, free from obstructions, clean, and dry before pulling conductors. The Contractor shall exercise the necessary precautions to prevent debris from entering conduit, fittings, and boxes during the course of installation. Conduit ends shall be plugged with approved conduit seals as soon as installed is complete. The conduit seals shall not be withdrawn until all concrete work, masonry work, and plastering to be performed under the Construction Contract is complete. D. Erickson couplings may be used in conduit, but unions will not be permitted. Running threads or split couplings shall not be permitted. E. Where conduit runs through building expansion joints, an appropriate expansion fitting shall be used. Conduit expansion fittings shall have copper bonding jumpers, such as Crouse Hinds Type XJ Series or Appleton XJ Series. F. Where conduit passes through masonry or concrete walls, foundations, floor construction, or partitions, the Contractor shall provide sleeves for the conduit's passage. The Contractor shall seal around the conduit to make water -tight and fire- proof. All penetrations cut through smoke/fire walls and partitions shall also be sealed. Sealant shall be grout for floors and 3-M brand fire -barrier system for walls. Seals shall be installed according to the manufacturer's recommendations and be equal to the material through which the conduit is passed. G. Where conduit passes through partitions and/or dividing spaces having temperatures that vary by 30 degrees Fahrenheit or more, a seal shall be installed to prevent passage of moisture in conduits from one area to the other. END OF SECTION 16110 Case Farms Irrigation system Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Raceways and Fittings 16110-3 SECTION 16123 WIRE AND CABLE - 600 VOLTS AND BELOW PART 1 - GENERAL 1.01 Description of Work: A. The Contractor shall provide and connect all cable and accessories required for the circuits shown on the Contract Drawings or required by these Contract Specifications. This includes connection to motors, control panels, instruments, and all other equipment and accessories to be provided by others. 1.02 Cable Routing: A. The cable runs on the Contract Drawings are schematic in depiction and do not show exact routings. The endpoints of each run are identified in the wiring and panel schedules. It is the responsibility of the Contractor to determine exact cable lengths. B. All cable shall be run in conduit unless otherwise specified on the Contract Drawings. 1.03 References: A. Underwriters' Laboratories. Inc. 1. "Thermoplastic Insulated Wire and Cable (UL-83)." B. American Society for Testing and Materials (ASTM): 1. "Cable Stranding (ASTM BB)." C. National Fire Protection Association (NFPA): 1. "National Electric Code (NFPA-70)." D. Insulated Cable Engineers Association (ICEA): I. "Cable Insulation (ICEA S-66-524)." 2. "Electrical Properties of Materials (ICEA S-68-516)." PART 2 - PRODUCTS 2.01 Single Conductor Power and Control Cable: A. Cable shall be UL-listed and labeled as Type USE, THHN for a copper temperature of 90 degrees Celsius in dry locations and 75 degrees Celsius in wet locations. Cable shall have Class B stranded copper conductor per ASTM B 8 with 600-volt thermoplastic insulation. The jacket and/or insulation material of the cable shall not support combustion. The cable shall be suitable for use in both conduit and direct burial installation. B. All service, feeder, branch, control, and signaling circuit conductors shall be color - coded. Color shall be white for neutral and green shall be indicative of grounding Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Wire and Cable - 600 Volts and Below 16123-1 conductors. The color of the ungrounded conductors in different voltage systems shall be as follows: 1. Twenty-four (24)-volt direct current (DC) instrumentation and control circuits shall be black and white or black and red. 2. Red, black, and blue shall be used for 120/208-volt, three (3)-phase systems. 3. Yellow, brown, and orange shall be used for 277/480-volt, three (3)-phase systems. 4. Positive thermocouple leads shall be yellow. Negative thermocouple leads shall be red. 5. Ground conductors shall be either green or bare. C. Minimum conductor sizes, expressed in units of American Wire Gauge (AWG) or circular millimeters, are as follows: 1. Power and branch circuits shall be of No. 12 AWG. 2. Class 1 remote control and signal circuits shall be of No. 14 AWG. 3. Class 2 low -energy remote control and instrumentation circuits shall be of No. 16 AWG. 2.02 Grounding Conductors: A. Grounding and bonding conductors shall conform to ASTM B 1, with solid bare copper wire for sizes No. 8 AWG and smaller, and ASTM B 8, Class B, with stranded bare copper wire for sizes No. 6 AWG and larger. Grounding and bonding conductors shall be insulated -type as specified herein or shown on the Contract Drawings. B. Grounding conductor sizes shall be at least as large as specified in Article 250 of NFPA-70), but no smaller than that called for on the Contract Drawings. 2.03 Multi -Conductor Cable: A. Multi -conductor control cable shall be used from field instruments or junction panels to master control cabinets. Cable shall have No. 14 AWG stranded copper conductors per ASTM B 8, with THHN/THWN insulation on each conductor. The entire assembly shall have an overall polyvinyl chloride (PVC) jacket and be listed per UL-1277. B. Each conductor shall be identified with a dual coding scheme: 1. ICEA Method 1: Solid color with a longitudinal stripe. 2. ICEA Method 4: Printed numbers. 2.04 Twisted, Shielded Parts: A. Twisted, shielded pair (TSP) cable shall be used for all analog signals. Cable shall be 300 volts and UL-listed as Type PLTG. Cables shall have stranded copper Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Wire and Cable - 600 Volts and Below 16123-2 conductors with PVC insulation, an overall aluminum/polyester tape shield, stranded tinned copper drain wire, nylon rip cord, and an overall PVC jacket. 2.05 Communications Network Cable: A. Network cable shall be used to provide hard -wire communications between the programmable logic controllers at the various control cabinets, and the main computer. The cable shall be Belden 9463 "Twinax" or equal. 2.06 Thermocouple Extension Cable: A. Thermocouple extension wire shall be ASA/ISA Type KX, chromel/alumel, 16 gauge, such as Okonite Type 284-20-3401 or equal. PART 3 - EXECUTION 3.01 New Circuit Runs: A. All circuits are to be run continuously and without splices where practical. If splices must be made, they shall be made in boxes or manholes. 1. Make splices, taps, and terminations to carry full ampacity of conductors with no perceptible temperature rise. 2. Use high compression connectors for splices and taps No. 6 AWG and larger. Tape un-insulated conductors and connectors with electrical tape to 150 percent of insulation rating of conductor. 3. Use solderless pressure connectors with insulating covers for splices and taps No. 8 AWG and smaller. 3.02 Connections: A. The connection of motor branch circuits to motor leads shall be made using Burndy durium bolts of the proper diameter to match the hole in the spade lug. The bolts shall have a durium nut and internal shake -proof lockwasher. The bolts shall be trimmed to proper length so as not to cause unnecessary irregularity in the connection. The connection shall be completely taped with "Scotchfil" filler to fill voids and pad irregular shapes. The Contractor shall then use two (2) complete overall layers of electrical tape half -lapped to seal and protect the mechanical connection. B. Connections in control cabinets provided by others are to be made per the manufacturer's/provider's written diagrams and instructions. Wire numbering and terminal identification will be made per the manufacturer's documents. 1. All wiring in the control cabinets shall be neatly -formed, grouped, and taped to present a neat and orderly appearance. All connections in this control cabinets shall be made with compression lugs. Under no circumstances shall strands be cut from the conductors to fit the compression lugs. END OF SECTION 16123 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Wire and Cable - 600 Volts and Below 16123-3 SECTION 16130 OUTLET BOXES, JUNCTION AND PULL BOXES, AND WIREWAYS PART 1 - GENERAL 1.01 Requirements A. Boxes shall be provided at locations as specified in Article 300-15 of the National Fire Protection Association (NFPA) 70. B. Boxes shall be provided for the mounting and connection of instruments as shown on the Contract Drawings. 1.02 References A. National Electrical Manufacturers' Association (NEMA): 1. "Outlet Boxes and Covers (NEMA 051 and 052)." B. National Fire Protection Association (NFPA): 1. "National Electric Code (NFPA-70)." C. Underwriters' Laboratories, Inc. (UL): 1. "Boxes, Fittings, and Covers (UL-514A, 51413, and 514C)." PART 2 - PRODUCTS 2.01 Outlet Boxes A. Concealed outlet boxes shall be galvanized iron or steel conforming to UL-514A, either square or octagonal with knockouts and fitted with plaster rings where necessary to set flush with the finished surface unless otherwise noted. For use in hollow -core masonry walls, the switch boxes shall be of sufficient depth to permit conduit to rise in the core with a minimum cutting of block. Finished boxes or plaster covers shall be flush with finished walls. B. Unless otherwise indicated, exposed outlet boxes and instrument mounting boxes shall be of type NEMA 4X, such as Crouse Hinds FS or FD Cast Series, or manufactured of Type 304 stainless steel. Case Farms Outlet Boxes, Junction and Pull Boxes, and Wireways Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16130-1 C. Outlet boxes shall be as manufactured by the Steel City Company, Appleton, Raco, or equal. 2.02 Pull Boxes, Junction Boxes, and Wireways A. Furnish and install pull boxes, junction boxes, and wireways in the raceway system to facilitate conductor installation, where necessary and as shown on the Contract Drawings. 1. In general, conduit runs of more than 200 feet or with more than three (3) right angle bends shall have a pull box installed at a convenient intermediate location. 2. Unless otherwise indicated, exterior boxes shall be made of Type 304 stainless steel, and interior boxes and wireways shall be made of galvanized steel. The metal gauge and physical size of all boxes and wireways shall be as required by the NFPA-70 for the number and size of conduits and conductors involved. 3. Pull boxes, junction boxes, and wireways in wet locations shall be of weatherproof type, manufactured by Hoffman or equal. 4. Contractor shall be responsible for providing pull boxes such that the maximum pulling tension specified by cable manufacturers is not exceeded. 5. All boxes shall have removable screw covers. B. Wireway systems shall be complete including straight sections, curved sections, fittings, accessories, and supports for a complete and fully -operational system. PART 3 - EXECUTION 3.01 Installation A. Boxes for wall switch outlets shall be mounted as indicated on the Contract Drawings or as described in "Section 16140 - Wiring Devices" of the Contract Specifications. 1. When located near doors, outlets shall be installed on the strike side of the door. The Contractor will coordinate the placement of switch boxes with other trades so that all switch boxes will be on the strike side of every door, unless conditions dictate otherwise. 2. Surface -switch outlets shall be located in the center of a concrete block with conduit serving the box running straight and at right angles. Case Farms Outlet Boxes, Junction and Pull Boxes, and Wireways Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16130-2 3. Boxes for receptacle wall outlets shall be mounted as indicated on the Contract Drawings or as described in "Section 16140 - Wiring Devices' of the Contract Specifications. Plaster covers shall be located so that, after installation of wiring devices, the cover plates will fit flush with wall without the necessity of shimming the wiring device with the wiring device securely attached to the outlet box. B. Pull and splice boxes shall be mounted to structures with supporting facilities independent of the conduits entering or leaving the boxes. When several feeders pass through a common pull box, they shall be tagged to indicate clearly their electrical characteristics, circuit number, and panel designation. In no case shall the boxes or wireways be installed in an inaccessible location. C. Contractor shall coordinate cover plates of boxes so that the appropriate cover plate will be used. END OF SECTION 16130 Case Farms Outlet Boxes, Junction and Pull Boxes, and Wireways Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16130-3 SECTION 16140 WIRING DEVICES PART 1 - GENERAL 1.01 Description of Work A. This section includes the furnishing, installation, and connection of wiring devices. 1.02 References A. National Electrical Manufacturers' Association (NEMA): 1. "Wiring Devices (NEMA WD-1)." 2. "Dimensional Wiring Devices (NEMA WD-6)." B. National Fire Protection Association (NFPA): 1. "National Electric Code (NFPA-70)." C. Underwriters' Laboratories, Inc. (UL): 1. "Snap Switches (UL-20)." 2. "Plugs and Receptacles (UL-498)." PART 2 - PRODUCTS 2.01 Receptacles A. Standard duplex receptacles shall be listed per UL 498. 1. Receptacle face and back -body shall be constructed of a high impact -resistant thermoplastic material. The receptacle shall provide a back and side -wired termination. They shall be two (2)-pole, three (3)-wire with a green equipment ground screw and an automatic grounding system attached to the strap. 2. All receptacles shall be ivory -colored. Case Farms Wiring Devices Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16140-1 3. Receptacle manufacturers shall be as follows: NEMA Configuration Pass & Seymour Hubbell Arrowhart 5 - 15 R 5262-I 5262-I 5262-I 5 - 20 R 5362-I 5362-1 5362-I 2.02 Switches A. Standard flush tumbler switches shall be listed per UL-20. 1. Switches shall include a green ground screw attached to the mounting strap. The device shall be rated for 20 amperes, 120/277 volt AC, and have side and back - wire terminations. Switches shall be single -pole, double -pole, and either three (3)-way or four (4)-way as indicated on the Contract Drawings. 2. All switches shall be ivory -colored. 3. Where more than one switch is shown at an outlet, switches shall be installed under a gang plate. 4. Switch manufacturers shall be as follows: Type Pass & Seymour Hubbell Arrowhart SPST 20ACI-I 1221-I 1221-I Three (3)-Way 20AC3-I 1222-I 1222-I Four (4)-Way 20AC4-I 1224-I 1224-I B. Switches controlling or disconnecting fractional horsepower motor loads shall be horsepower -rated and approved for motor control service. Switches shall be Square D Type F or equal, complete with a properly -rated overload device and pilot lamp, if indicated. 2.03 Wiring Device Plates A. Plates for flush -mounted devices shall be standard size and manufactured of Type 302 stainless steel with a brushed finish. Device plates shall be of the one-piece type and of a suitable shape to cover the devices. The use of sectional device plates will not be permitted. Blank plates shall be installed on all unused outlets. 2.04 GFCI Receptacles A. GFCI receptacles shall be Class A UL-rated with a five (5)-milliamperage ground fault trip level and a 20-ampere feed -through rating. The device shall have side wire termination. Case Farms Wiring Devices Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16140-2 1. All GFCI receptacles shall be constructed of a high -impact resistant thermoplastic material. 2. All GFCI receptacles shall be installed with the ground pin in the up position. 3. GFCI receptacle manufacturers shall be as follows: NEM4 Configuration Pass & Seymour Hubbell 4rrowhart 5 - 15 R 1591 SI GF5252-I GF5242-I 5 - 20 R 2091 SI GF5350-I GF5342-I PART 3 - EXECUTION 3.01 Wiring Devices A. Wiring devices shall be as noted by the symbol schedule on the Contract Drawings. Unless specifically noted otherwise, the mounting height from finished floor to the center of the device shall be as follows: 1. Tumbler Switches: 48 inches. 2. Convenience Receptacles: 16 inches in finished spaces and 48 inches in shops and other unfinished spaces. B. During construction, all wiring devices and plates shall be taped or covered to prevent paint from getting in devices. C. Wall -mounted devices shall be flush -mounted in finished walls and surface -mounted on unfinished interior walls or on existing masonry walls. END OF SECTION 16140 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Wiring Devices 16140-3 SECTION 16160 CIRCUIT BREAKERS PART 1 - GENERAL 1.01 Description of Work A. This section includes the furnishing, installation, and connection of circuit breakers into panelboards. 1.02 References A. National Electrical Manufacturers' Association (NEMA): 1. "Molded Case Circuit Breakers (NEMA AB-1)." 2. "Enclosures for Industrial Control and Systems (NEMA ICS-6)." B. National Fire Protection Association (NFPA): 1. "National Electric Code (NFPA-70)." C. Underwriters' Laboratories, Inc. (UL): 1. "Molded Case Circuit Breakers (UL-489)." PART 2 - PRODUCTS 2.01 Circuit Breakers A. Branches shall have thermal -magnetic, molded case inverse -time of sized noted unless otherwise noted on Contract Drawings. 1. Breakers shall be bolt -on type, minimum 10,000 A.I.C. at 240 volts and 14,000 A.I.C. at 480 volts, unless otherwise noted. 2. Breakers shall be one (1)-, two (2)-, or three (3)-pole with an integral crossbar to assure simultaneous opening of all poles in multi -pole circuit breakers. 3. Breakers shall have an overcenter, trip -free, toggle -type operating mechanism with quick-make/quick-break action and positive handle indication. Handles shall have "ON," "OFF," and "TRIPPED" positions. Case Farms Circuit Breakers Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16160-1 4. Breakers shall conform to NEMA AB-1 and be listed under UL-489. 2.02 Manufacturers A. Circuit breaker manufacturers shall be Cutler -Hammer (Eaton), Square D Company, General Electric, Siemens (ITE), or equal. PART 3 - EXECUTION 3.01 Installation A. Provide circuit breakers in panelboards as indicated on the Contract Drawings and according to manufacturer's recommendations. END OF SECTION 16160 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Circuit Breakers 16160-2 SECTION 16181 FUSES PART 1 - GENERAL 1.01 Description of Work A. Fuses shall be provided with the disconnect switches as indicated on the Contract Drawings. Fuses shall have 200,000-ampere RMS symmetrical interrupting rating, unless otherwise specified. 1.02 References A. Underwriters' Laboratories, Inc. (UL): 1. "Class R Fuses (UL-98E)." 2. "High Interrupting Capacity Fuses (UL-198C)." 3. "Class T Fuses (UL-198H)." PART2-PRODUCTS 2.01 Cartridge Fuses, Current -Limiting Type (Class R) A. UL-198E, Class RK-1 time delay type. Associated fuse holders shall be Class R only. 2.02 Cartridge Fuses, Current -Limiting Type (Classes J, L, and CC) A. UL-198C, Class J for zero to 600 amperes, Class L for 601 to 6,000 amperes, and Class CC for zero to 30 amperes 2.03 Cartridge Fuses, Current -Limiting Type (Class T) A. UL-198H, Class T for zero to 1,200 amperes, 300 volts and zero to 800 amperes, 600 volts. Case Farms Fuses Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16181-1 PART 3 - EXECUTION 3.01 Installation A. Upon completion of the project, the Contractor shall provide the Owner with spare fuses as shown below: 1. Ten (10) percent (i.e., a minimum of three (3)) of each type and rating of installed fuses shall be supplied as spares. B. Fuses shall not be installed until equipment is ready to be energized, and all fuses shall be of the same manufacturer. All fuses shall be furnished and installed by the Contractor except where furnished with equipment by other contractors. However, all fuses, regardless of their source, shall comply with these Contract Specifications. The Contractor shall coordinate all fuse ratings for equipment supplied by other suppliers. C. A fuse caution label shall be placed in each fused switch or wherever fuses are used. The caution label shall indicate the type, size, and manufacturer of the replacement fuse. END OF SECTION 16181 Case Farms Irrigation System Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Fuses 16181-2 SECTION 16190 ELECTRICAL SUPPORTING DEVICES PART 1 - GENERAL 1.01 Description of Work A. All electrical devices provided by the Contractor are to be firmly supported exclusive of the connecting conduit. 1.02 References A. National Fire Protection Association (NFPA): 1. "National Electric Code (NFPA-70)." B. American Society for Testing and Materials (ASTM): 1. "Hot -Dipped Galvanized Steel (ASTM A 386)." 2. "Zinc -Coated Steel (ASTM A 525-G90)." 1.03 Conduit Supports A. Conduits shall be securely fastened in place on eight (8)-foot maximum intervals, unless otherwise specified. 1. Hanger supports or fasteners shall be provided at each elbow and at the end of each straight run terminating at a box or cabinet. 2. Unless otherwise specified, horizontal and vertical conduit runs may be supported by two (2)-hole malleable straps, beam clamps, or other approved devices which have suitable bolts and expansion shields for mounting to building structures or special brackets. 1.04 Equipment Concrete Pads A. Floor -mounted equipment such as switchboards, motor control centers, and transformers shall be mounted, level and true, on four (4)-inch thick concrete pads, as shown on the Contract Drawings. The length and width of each required pad shall be such that at least six (6) inches around the perimeter of the supported device is exposed. Case Farms Electrical Supporting Devices Irrigation system Expansion MacConnell & Associates, P.C., Project No.: A65502.00 16190-1 1.05 Vertically -Mounted Equipment A. Wall -mounted panels, boxes, equipment racks, and other wall -mounted electrical equipment are to be bolted directly to the wall, if the wall is of sufficient strength to support the device. If this is not the case, a galvanized steel strut shall be used to span between structural members, and the units shall be mounted on the strut. B. Panels mounted on steel structural assemblies shall be mounted on a strut bolted to the assembly and provided by the Contractor. C. Switches, panels, and other free-standing vertical equipment shall be mounted on a framework, constructed of struts and steel angles as required and provided by the Contractor. PART 2 - PRODUCTS 2.01 Conduit Supports A. Hangers and clamps shall be made of durable materials suitable for the application involved. Hanger assemblies shall be galvanized according to ASTM A 386. The use of perforated iron for supporting conduits will not be permitted. The required strength of the supporting equipment, as well as the size and type of anchors shall be based on the combined weight of conduit, hanger, and cables. B. Overhead Equipment Supports: Hangers and brackets shall be hung from structural steel by malleable iron beams or rod clamps and 0.375-inch or larger all -thread galvanized or sherardized rod. Transformer supports shall be welded construction and galvanized per ASTM A 386 after fabrication. C. Equipment Racks: 1. Interior racks shall be constructed of zinc -coated strut according to ASTM A 525- G90 and painted to match the surrounding surface. Stainless steel mounting hardware shall be used. 2. Exterior racks shall be constructed of strut, angle iron, or rigid pipe as required and galvanized per ASTM A 386. Stainless steel mounting hardware shall be used. Case Farms Irrigation system Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Electrical Supporting Devices 16190-2 PART 3 - EXECUTION 3.01 Mounting Heights A. Mount switches, push-button stations, and controllers so that the operating handle is four (4) feet above the standing surface, or as shown on the Contract Drawings. 3.02 Coordination A. All equipment attached to the work of others shall be coordinated with the proper Contractor or trade to assure that no interference occurs. END OF SECTION 16190 Case Farms Irrigation system Expansion MacConnell & Associates, P.C., Project No.: A65502.00 Electrical Supporting Devices 16190-3 SECTION 16450 GROUNDING AND BONDING PART 1 - GENERAL 1.01 Description of Work A. All grounding and bonding per NEC latest edition. 4.02 References A. National Fire Protection Association (NFPA): 1. "National Electric Code (NFPA-70)." B. Underwriter's Laboratories (UL): 1. "Grounding and Bonding Equipment (UL-467)." C. American Society for Testing and Materials (ASTM): 1. "Concentric Stranded Copper Conductor (ASTM A-8)." PART 2 - PRODUCTS 2.01 Grounding Conductor A. Equipment Ground: Copper with THW or THHN/THWN insulation, green identifying color, and sized per NFPA-70 (Table 250-94). B. Surge Protection Ground: Copper with THW or THHN/THWN insulation, green identifying color, 250 MCM. C. Building Ground Grid: No. 4/0 soft -drawn, stranded, bare, copper, per ASTM B 8. 2.02 Ground Electrodes and Connectors A. Electrodes: Copperclad steel, sectional 0.75-inch diameter by 10 feet long, and per UL-467. B. Electrode Connections: Thermite weld by Cadweld or equal. Case Farms Grounding and Bonding Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 16450-1 C. Water Pipe Connections: 0.2./Gedney "CG" Series connector or equal. Connector design shall provide pipe clamping device separate from four (4)-lug ground wire device. PART 3 - EXECUTION 3.01 Ground Resistance A. Grounding system ground resistance must not exceed (25) ohms as measured by the three (3)-point fall of potential method. Final tests readings shall be recorded and delivered to the Engineer. B. Services at power company interface points shall comply with the power company ground resistance requirements. C. Sectional rods are to be driven to a maximum of three (3) sections. If resistance is not obtained using three (3) sections, multiple rods must be driven. END OF SECTION 16450 Case Farms Irrigation System Expansion MacConnell & Associates, P.C. Project No.: A65502.00 Grounding and Bonding 16450-2 Case Farms Morganton Hatchery Irrigation System Expansion Design Calculations MacConnell & Associates, P.C. 1101 Nowell, Road, Suite 118 Raleigh, North Carolina 27607 P.O. Box 129 Morrisville, North Carolina 27560 Phone: (919) 467-1239 Fax: (919) 319-6510 Client: Case Farms, LLC Project: Morganton Facility - Chicken Hatchery Project No.: A65502.00 Date: August 5, 2019 Spray Irrigation System 8,000 GPD Wetted Area of Nozzle Nozzle Capacity Wetted Diameter of Nozzle (square Manufacturer Model Number (gpm)* Nozzle (feet)* feet) Senninger 4023-1 #11 (11/64") 5.67 99 7,698 Zones 1 & 2 Senninger 3023-1 #9 (9/64") 3.78 91 6,504 Zones 3 & 4 Senninger 3123PC #9 (9/64") 3.78 90 6,362 Zones 5 & 6 *Use Design Pressure of 40 psi (Actual pressure is 35 to 45 psi) 45 psi Instantaneous Wetted Area (square Number of Loading Rate Flow per day per Zone feet) Senninger Heads Flow per Zone (gpm) (inches/hour) Zone (gallons) 1 39,296 10 62.37 0.15 1,958 2 31,450 10 56.70 0.17 1,567 3 36,116 11 41.58 0.11 1,800 4 46,097 12 45.36 0.09 2,297 5 48,211 11 (9 full, 2 half) 41.58 0.08 1,474 6 70,367 18 (11 full, 7 half) 64.26 0.09 2,151 Annual Loading Gallons Per Rate (inches/year)** Square Foot 29.18 0.0498 29.18 0.0498 29.18 0.0498 29.18 0.0498 17.90 0.0306 17.90 0.0306 Total 72 11,248 GPD Summary of Zone Operating Conditions Total Dynamic Head with Zone Flow (gpm) Schedule 40 PVC Forcemain (feet) 1 62.37 180.44 2 56.70 166.16 3 41.58 163.04 4 45.36 205.96 5A + B 41.58 149.71 6A + B 64.26 204.62 Zone Flow (gpm) TDH (feet) 1+2 119.07 240.22 3+4 86.94 263.72 5+6 105.84 250.37 Pump Curve Data Deming Model 3062; 3,500 RPM; 1-1/2 x 1 x 8; 60 hz; Curve No. PC1046 Flow Rate (Q) TDH (feet) 0 300 10 299 20 298 30 296 40 294 50 292 60 289 70 286 80 281 90 275 100 268 110 260 120 251 130 240 140 228 150 212 160 190 310 290 ,j� 270 N 2 V 250 03 c 0 o 230 210 190 0 310 P4,I11 _ 270 41 2 U 250 c o 230 H 210 Pump Curve vs. System Operating Points MENEM MENEM mmi���°e mmiem� �miemm mi'emmm �INONE MENEM mmmimmmNONE �I mi mm mi 20 40 60 80 100 120 140 160 Flow (Gallons Per Day) Pump Curve vs. System Curves 190 1 1 1 1 1 1 1 i 0 20 40 60 80 100 120 140 160 Flow (Gallons Per Day) t Deming Pump --m— 5+6 t Deming Pump t 1+2 �o—5+6 Flow Rate (Q) TDH 1+2 (feet) TDH 3+4 (feet) TDH 5+6 (feet) 0 236 261 246 5 236 261 246 10 236 261 246 15 237 261 247 20 237 262 247 25 237 262 248 30 237 262 249 35 238 263 249 40 238 263 250 45 239 264 252 50 239 265 253 55 240 265 254 60 241 266 256 65 241 267 257 70 242 268 259 75 243 269 261 80 244 270 263 85 245 271 265 90 246 272 267 95 247 273 269 100 248 274 271 105 249 276 274 110 250 277 276 115 251 278 279 120 252 280 281 125 254 281 284 130 255 283 287 Zone 1 Headloss Summary Equivalent Length Check Valve 19 Assumptions and Design Information: Gate/Ball Valve 1.3 PVC, C Factor = 150 Zone Area = 39,296 square feet Union or Straight Run Tee 2 Sprinkler Head Height = 4 Zone Area = 0.90 acres Reducer 3.5 Pump Off Elevation = 1226.00 Instantaneous Loading Rate = 0.15 inches/hour 45 Degree Elbow 6 Flow per Sprinkler Head (gpm) = 5.67 0.23 in/hr from water summary 90 Degree Elbow 10 Pressure at Sprinkler Head (psi) = 45 Sprinkler Head Model= Senninger 4023-1 #11 (11/64") 1. Calculations reflect zone segment with greatest headloss (static or friction). Elevation of Number of Number of Number of Minor Losses Ground Sprinkler Pipe Length Number of Number of Check Gate/Ball Number of Unions & Equivalent Number Segment Elevation Head (feet) Bends (45°) Bends (90°) Valves Valves Reducers Tee's Length (feet) of Heads Riser 1267.00 1271.00 200 1 1 0 1 1 1 22.8 4 1 165 1 1 0 1 1 1 22.8 4 2 65 1 1 0 1 1 2 24.8 2 3 35 1 1 0 1 1 2 24.8 1 Headloss through Irrigation Zone = 4-inch Sch. 40 PVC Irrigation Main = 940 2 7 0 1 1 0 104.5 11 Static Head = Required Pressure at Sprinkler Head = Total Dynamic Head (TDH) _ HI + Hf = 0.2083 * (100/c) ^ 1.85 * (Q^1.85/d^4.87) * (Eq. Length/100) _ TDH = Static + Hi + Hf Flow (gpm) 22.68 22.68 11.34 5.67 62.37 Head Pipe Size Loss (inches) (feet) 1.380 14.71 1.380 12.40 1.380 1.64 1.380 0.30 29.05 4.026 2.44 45.00 103.95 180.44 Zone 2 Headloss Summary Equivalent Length Check Valve 19 Assumptions and Design Information: Gate/Ball Valve 1.3 PVC, C Factor = 150 Zone Area = 31,450 square feet Union or Straight Run Tee 2 Sprinkler Head Height = 4 Zone Area = 0.72 acres Reducer 3.5 Pump Off Elevation = 1226.00 Instantaneous Loading Rate = 0.17 inches/hour 45 Degree Elbow 6 Flow per Sprinkler Head (gpm) = 5.67 0.27 in/hr from water summary 90 Degree Elbow 10 Pressure at Sprinkler Head (psi) = 45 Sprinkler Head Model= Senninger 4023-1 #11 (11/64") 1. Calculations reflect zone segment with greatest headless (static or friction). Elevation of Number of Number of Minor Losses Head Ground Sprinkler Pipe Length Number of Number of Number of Gate/Ball Number of Unions & Equivalent Number Flow Pipe Size Loss Segment Elevation Head (feet) Bends (45°) Bends (90°) Check Valves Valves Reducers Tee's Length (feet) of Heads (gpm) (inches) (feet) Riser 1268.00 1272.00 134 0 1 0 1 1 2 18.8 3 17.01 1.380 5.91 1 110 0 1 0 1 1 2 18.8 3 17.01 1.380 4.99 2 60 0 1 0 1 1 1 16.8 2 11.34 1.380 1.41 3 90 0 1 0 1 0 1 13.3 2 11.34 1.380 1.89 Headless through Irrigation Zone = 14.21 4-inch Sch. 40 PVC Irrigation Main = 940 2 7 0 1 1 0 86.8 10 56.7 4.026 2.01 Static Head = 46.00 Required Pressure at Sprinkler Head = 103.95 Total Dynamic Head (TDH) = 166.16 HI + Hf = 0.2083 * (100/c) ^ 1.85 * (Q^1.85/d^4.87) * (Eq. Length/100) _ TDH = Static + Hi + Hf Zone 3 Headloss Summary Equivalent Length Check Valve 19 Assumptions and Design Information: Gate/Ball Valve 1.3 PVC, C Factor = 150 Zone Area = 36,116 square feet Union or Straight Run Tee 2 Sprinkler Head Height = 4 Zone Area = 0.83 acres Reducer 3.5 Pump Off Elevation = 1226.00 Instantaneous Loading Rate = 0.11 inches/hour 45 Degree Elbow 6 Flow per Sprinkler Head (gpm) = 3.78 0.27 in/hr from water summary 90 Degree Elbow 10 Pressure at Sprinkler Head (psi) = 45 Sprinkler Head Model= Senninger 3023-1 #9 (9/64") 1. Calculations reflect zone segment with greatest headloss (static or friction) Elevation of Number of Number of Number of Minor Losses Head Ground Sprinkler Pipe Length Number of Number of Check Gate/Ball Number of Unions & Equivalent Number Flow Pipe Size Loss Segment Elevation Head (feet) Bends (45°) Bends (90°) Valves Valves Reducers Tee's Length (feet) of Heads (gpm) (inches) (feet) Riser 1270.00 1274.00 155 0 1 0 1 1 2 18.8 4 15.12 1.380 5.42 1 145 0 1 0 1 1 2 18.8 3 11.34 1.380 3.00 2 110 0 1 0 1 1 1 16.8 1 3.78 1.380 0.30 3 40 0 1 0 1 1 1 16.8 3 11.34 1.380 1.04 Headloss through Irrigation Zone = 9.76 4-inch Sch. 40 PVC Irrigation Main = 1,113 3 7 0 1 1 0 92.8 11 41.58 4.026 1.33 Static Head = 48.00 Required Pressure at Sprinkler Head = 103.95 Total Dynamic Head (TDH) = 163.04 Hl+Hf= 0.2083 * (100/c) ^ 1.85 * (Q^1.85/dA4.87) * (Eq. Length/100) _ TDH = Static + Hi + Hf Zone 4 Headloss Summary Equivalent Length Check Valve 19 Assumptions and Design Information: Gate/Ball Valve 1.3 PVC, C Factor = 150 Zone Area = 46,097 square feet Union or Straight Run Tee 2 Sprinkler Head Height = 4 Zone Area = 1.06 acres Reducer 3.5 Pump Off Elevation = 1226.00 Instantaneous Loading Rate = 0.09 inches/hour 45 Degree Elbow 6 Flow per Sprinkler Head (gpm) = 3.78 0.20 in/hr from water summary 90 Degree Elbow 10 Pressure at Sprinkler Head (psi) = 45 Sprinkler Head Model= Senninger 3023-1 #9 (9/64") 1. Calculations reflect zone segment with greatest headloss (static or friction). Elevation of Number of Number of Number of Minor Losses Head Ground Sprinkler Pipe Length Number of Number of Check Gate/Ball Number of Unions & Equivalent Number Flow Pipe Size Loss Segment Elevation Head (feet) Bends (45°) Bends (90°) Valves Valves Reducers Tee's Length (feet) of Heads (gpm) (inches) (feet) Riser 1289.00 1293.00 254 0 2 0 1 1 2 28.8 6 22.68 1.380 18.67 1 50 0 1 0 1 1 2 18.8 1 3.78 1.380 0.17 2 265 1 3 0 1 1 2 44.8 5 18.9 1.380 14.60 Headloss through Irrigation Zone = 33.43 4-inch Sch. 40 PVC Irrigation Main = 1,125 3 7 0 1 1 1 94.8 12 45.36 4.026 1.58 Static Head = 67.00 Required Pressure at Sprinkler Head = 103.95 Total Dynamic Head (TDH) = 205.96 HI + Hf= 0.2083 * (100/c) ^ 1.85 * (Q^1.85/d^4.87) * (Eq. Length/100) _ TDH = Static + Hi + Hf Zone 5 Headloss Summary Equivalent Length Check Valve 19 Assumptions and Design Information: Gate/Ball Valve 1.3 PVC, C Factor = 150 Zone Area = 48,211 square feet Union or Straight Run Tee 2 Sprinkler Head Height = 4 Zone Area = 1.11 acres Reducer 3.5 Pump Off Elevation = 1226.00 Instantaneous Loading Rate = 0.08 inches/hour 45 Degree Elbow 6 Flow per Sprinkler Head (gpm) = 3.78 0.20 90 Degree Elbow 10 Pressure at Sprinkler Head (psi) = 45 Sprinkler Head Model= Senninger 23PC #9 (9/64") 1. Calculations reflect zone segment with greatest headloss (static or friction). Elevation of Number of Number of Number of Minor Losses Head Ground Sprinkler Pipe Length Number of Number of Check Gate/Ball Number of Unions & Equivalent Number Flow Pipe Size Loss Segment Elevation Head (feet) Bends (45°) Bends (90°) Valves Valves Reducers Tee's Length (feet) of Heads (gpm) (inches) (feet) Riser 1263.00 1267.00 55 2 1 0 1 1 8 42.8 2 7.56 1.380 0.85 1 60 2 1 0 1 1 4 34.8 3 11.34 1.380 1.74 2 50 1 1 0 1 1 3 26.8 2 7.56 1.380 0.66 3 15 0 1 0 1 1 2 18.8 1 3.78 1.380 0.08 4 45 0 1 0 1 1 1 16.8 1 3.78 1.380 0.15 5 20 0 1 0 1 1 1 16.8 1 3.78 1.380 0.09 6 5 0 1 0 1 1 1 16.8 1 3.78 1.380 0.05 Headloss through Irrigation Zone = 3.48 4-inch Sch. 40 PVC Irrigation Main = 850 2 7 0 1 1 0 86.8 1 3.78 4.026 0.01 3 1/2-inch Sch. 40 PVC Irrigation Main = 560 2 4 0 2 0 6 66.6 11 41.58 3.550 1.27 Static Head = 41.00 Required Pressure at Sprinkler Head = 103.95 Total Dynamic Head (TDH) = 149.71 1111 + Hf= 0.2083 * (100/c) ^ 1.85 * (Q^1.85/d^4.87) * (Eq. Length/100) _ TDH = Static + Hi + Hf Zone 6 Headloss Summary Equivalent Length Check Valve 19 Assumptions and Design Information: Gate/Ball Valve 1.3 PVC, C Factor = 150 Zone Area = 70,367 square feet Union or Straight Run Tee 2 Sprinkler Head Height = 4 Zone Area = 1.62 acres Reducer 3.5 Pump Off Elevation = 1226.00 Instantaneous Loading Rate = 0.09 inches/hour 45 Degree Elbow 6 Flow per Sprinkler Head (gpm) = 3.78 0.20 90 Degree Elbow 10 Pressure at Sprinkler Head (psi) = 45 Sprinkler Head Model= Senninger 3123PC #9 (9/64") 1. Calculations reflect zone segment with greatest headloss (static or friction). Elevation of Number of Number of Number of Minor Losses Head Ground Sprinkler Pipe Length Number of Number of Check Gate/Ball Number of Unions & Equivalent Number Flow Pipe Size Loss Segment Elevation Head (feet) Bends (45°) Bends (90°) Valves Valves Reducers Tee's Length (feet) of Heads (gpm) (inches) (feet) Riser 1273.00 1277.00 435 0 1 0 1 1 8 30.8 7 26.46 1.380 40.90 1 184 0 1 0 1 1 4 22.8 3 11.34 1.380 3.79 2 124 0 1 0 1 1 3 20.8 2 7.56 1.380 1.25 3 5 0 1 0 1 1 3 20.8 1 3.78 1.380 0.06 4 5 0 1 0 1 1 3 20.8 1 3.78 1.380 0.06 5 5 0 1 0 1 1 3 20.8 1 3.78 1.380 0.06 6 5 0 1 0 1 1 3 20.8 1 3.78 1.380 0.06 7 5 0 1 0 1 1 3 20.8 1 3.78 1.380 0.06 Headloss through Irrigation Zone = 45.94 4-inch Sch. 40 PVC Irrigation Main = 850 2 7 0 1 1 0 86.8 1 3.78 4.026 0.01 3 1/2-inch Sch. 40 PVC Irrigation Main = 789 1 1 0 2 0 5 28.6 17 64.26 3.550 3.72 Static Head = 51.00 Required Pressure at Sprinkler Head = 103.95 Total Dynamic Head (TDH) = 204.62 HI + Hf = 0.2083 * (100/c) ^ 1.85 * (Q^1.85/d^4.87) * (Eq. Length/100) _ TDH = Static + Hi + Hf Case Farms Morganton Hatchery Irrigation System Expansion Equipment _ SEAL. _ 17069 ' Macco MacConnell & Associates, P.C. 1101 Nowell, Road, Suite 118 Raleigh, North Carolina 27607 P.O. Sox 129 Morrisville, North Carolina 27560 Phone: (919) 467-1239 Fax: (919) 319-6510 20 SERIES COMPACT 20 WEDGEDRIVE 30 SERIES 40 SERIES 50 SERIES PART -CIRCLE 70 SERIES 80 SERIES 30Series Vlew of 3023-2 spreader nozzle 3012-1 SPRINKLER BASE PRESSURE -US #7 Nozzle - Lime (7/64") Flow (gpm) Diameter at 1.5 ft ht (ft) #8 Nozzle - Lavender (1/8") Flow (gpm) ` Diameter at 1.5 ft ht (ft) jr #9 Nozzle - Grey (9/64") Flow (gpm) Diameter at L5 ft ht (ft) #10 Nozzle -Turquoise (5/32") Flow (gpm) Diameter at 1.5 ft ht (ft) Senninger's 30 Series impact sprinklers deliver lower flows than the 40 or 50 series models. FEATURES • Wide range of nozzle and vane combinations for excellent distribution at all pressures • Built-in hex wrench for easy 1n-the-field maintenance • 231 model available with double nozzle • Two trajectories available. 12° - ideal for under -tree irrigation 23' - maximum throw on overhead systems • Connection:3W NPT male (female also available) • Flow rates:1.84 to 6.42 gpm (418 to 1458 L/hr) • Operating pressures: 30 to 50 psi (2.07 to 3.45 bar) Two-year warranty on materials, workmanship and performance Color -coded nozzles for easy size identification. Warranted to maintain correct orifice size for five years 01000NVENIENT HAND TIGHT NOZZLES! No tools required with the easy change/easy clean nozzle and vane combination. Half size and square orifice nozzles also available. 1.84 1.99 - 2.12 2.25 71 74 77 80 2.42 2.62 2.79 2.97 73 76 79 82 3.08 3.33 3.56 3.78 75 78 81 84 3.82 1 4.13 14.41 14.68 - SPRINKLER BASEra = 3.98 4.93 PRESSURE -METRIC' #7 Nozzle - Lime (2.78 mm) 2.37 Flow (L/hr) 82 Diameter at 0.46 m ht (m) #8 Nozzle - Lavender (3.18 mm).i=:. Flow (L/hr) 3.12 84 Diameter at 0.46 m ht (m) #9 Nozzle -Grey (3.57 mm) Flow (L/hr) $fi Diameter at 0.46 m ht (m) #'10 Nozzle -Turquoise (3.97 mm) Flow (L/hr} 87 Diameter at 0.46 m ht (m) 418 452 482 51i �53$ 21.7 22.6 23.5 24.4 25.0 550 595 634 675 709 22.3 23.2 24.1125.0125.6 700 756 809 859 904 22:9 123.$ 24.7 25.6! 26.2 868 938 10021063 1120 23.2 24.1 25.0 25.9 i 26.5 Sprinkler performance may vary with actual field conditions. Stream heights range from rom 2.5 to 4.5 ft (0.8 to 7.4 m) above nozzle based on pressure and nozzle size. Minimum recommended riser height is 1.5 ft (0.46 m). 20 SERIES COMPACT 20 WEDGEDRIVE 30SERIES 40 SERIES SO SERIES PART -CIRCLE 70 SERIES 80 SERIES Series30 3023-1 SPRINKLER SPRINKLER BASE ; BASE PRESSURE -US PRESSURE -METRIC #7 Nozzle - Lime (7/64") #7 Nozzle - Lime (2.78 mm) Flow (gpm) 1.94 1.99 12.12 12.25 2.371 Flow (L/hr) 1 418 1452 14132 1 511 1 538 Diameter at 1.5 ft ht (ft) 80 82 84 86 87 Diameter at 0.46 m ht (m) 124.4 125,0 125,6 126.21 26.5 Diameter at 6.0 ft ht (ft) 83 84 85 86 88 Diameter at 1.83 m ht (m) 125.3 125.6 125.9 126.2 1 26.8 08 Nozzle - Lavender (1/8") #8 Nozzle - Lavender (3.18 mm) Flow (gpm) 2.42 2.62 2.79 2.97 3.12 Flow (L/hr) 550 595 1634 1675 1 709 Diameter at 1.5 ft ht (ft) 83 85 86 87 88 Dia meter at 0.46 m ht (m) 25.3 25.9 126.2126.51 26.8 Diameter at 6.0 ft ht (ft) 86 187 88 189 190 Diameter at 1.83 m ht (m) 26.2 26.5 126.8127.1 1 27.4 #9 Nozzle - Grey (9/64°) #9 Nozzle - Grey (3.57 mm) Flow (gpm) 3.0813.331 3.56 3.78 3.98 Flow (L/hr) 1 700 756 1809 1859 1 904 Diameter at 1.5 ft ht (ft) 85 87 88 90 91 Diameter at 0.46 m ht (m) 25.9 26.5 26.8 27.4 F7.7 Diameter at 6.0 ft ht (ft) 87 89 90 91 192 Diameter at 1.83 m ht (m) 1 26.5 1 27.1 127.4 127.7128.0 41110 Nozzle -Turquoise (5/32") #10 Nozzle -Turquoise (3.97 mm) Flow (gpm) 3.82 4.13 4.41 4.68 4.93 Flow (L/hr) 868 1 938 11002110631 1120 Diameter at 1.5 ft ht (ft) 87 89 90 91 92 Diameter at 0.46 m ht (m) 26.5 1 27.1 127.4 127.7 2&0 Diameter at 6.0 ft ht (ft) 88 190 92 93 94 Diameter at 1.83 m ht (m) 26.8 1 27.4 128.0 128.3 28,7 3023-2 SPRINKLER I , SPRINKLER BASE BASE PRESSURE -US II PRESSURE -METRIC r 7x4 i Range name x 04 Spreader Nozzle , 5 /x4 #'7 Range Nozzle x #4 Spreader Nozzle Flow (gpm) 3.01 3.25 3.48 3.69 3.89 Flow (L/hr) 16M 1738 1790 1838 1 884 Diameter at 1.5 ft ht (ft) 80 1 82 1 84 86 87 Diameter at 0.46 m ht (m) 124.4125,0 125.6 12Z,.2 26.5 Diameter at 6.0 ft ht (ft) 83 1 84 1 85 86 188 Diameter at 1.83 m ht (m) 125.3125.6 125.9 126.2 1 26.8 8x5 #8 Ra nge Nozzle x #5 Spreader Nozzle 8x5 #8 Range Nozzle x 45 Spreader Nozzle Flow (gpm) 3.58 3.86 4.13 14.3814.62 Flow (L/hr) 813 1877 938 995 1049 Diameter at 1,5 ft ht (ft) 83 85 86 87 88 Diameter at 0.46 m ht (m) 25.3 25.9 26.2 26.5 26.8 Diameter at 6.0 ft ht (ft) 86 87 88 89 90 Diameter at 1.83 m ht (m) 26.21266.51 26.8 1 2711 27.4 8x6 #8 Range Nozzle x 46 Spreader Nozzle 8x6 #8 Range Nozzle x #6 Spreader Nozzle Flow (gpm) 3.84 4.14 4.43 4.70 4.95 Flow (L/hr) 872 940 11006 110671 1124 Diameter at 1.5 ft ht (ft) 83 85 86 87 88 Diameter at 0.46 m ht (m) 25.3 25.9 26.2 26.5 26.8 Diameter at 6.0 ft ht (ft) 86 87 88 89 90 Diameter at 1.83 m ht (m) 26.2 26.5 26.8 127.11 27.4 9x5 #9 Range Nozzle x 05 Spreader Nozzle 9x5 #9 Range Nozzle x NS Spreader Nozzle Flow (gpm) 4.16 4.50 4.81 5.10 5.38 Flow (L/hr) 945 11022 11092 11158 1 1222 Diameter at 1.5 ft ht (ft) 85 87 88 90 91 Diameter at 0.46 m ht (m) 25.9 2fi.5 26.8 27.4 27.7 Diameter at 6.0 ft ht (ft) 87 89 90 91 92 Diameter at 1.83 m ht (m) 26.51 27.1 27.4 127.7 1 28.0 9x6 49 Range Nozzle x46 Spreader Nozzle 9x6 #9 Range Nozzle x #6 Spreader Nozzle Flow(gpm) 4.41 4.77 5.10 15.4115.70 Flo.(L/hr) 110021108311158 11229 1 1295 Diameter at 1.5 ft ht (ft) 85 87 88 90 91 Diameter at 0.46 m ht (m) 125.91 26.5 26.8 27.4 27.7 Diameter at 6.0 ft ht (ft) 87 89 190 1 91 192 Diameter at 1.83 m ht (m) 126.5 1 27.1 27.4 1273 1 28.0 1Ox5 #10 Range Nozzle x 95 Spreader Nozzle 10x5#10 Range Nozzle x #5 Spreader Nozzle Flaw(gpm) 4.97 5.37 5.74 6.09 6.42 Flow(L/hr) 1129 1122011304 113a31 1458 Diameter at 1.5 ft ht (ft) 87 89 90 91 92 Diameter at 0.46 m ht (m) 1265.8127.4 26.5 27.1 27.4 127.7 r28,0 Diameter at 6.0 ft ht (ft) 88 90 92 93 1 94 1 Diameter at 7.83 m ht (m) 128,0 128.3 128.7 Sprinkler performance may vary with actual field conditions. Stream heights range from 6.0 to 7.5 ft (1.8 to 2.3 m) above nozzle based on pressure and nozzle size. Minimum recommended riser height is 1.5 ft (0.46 m) =.1 20 SERIES COMPACT 20 WEDGEDRIVE 30 SERIES 40 SERIES 50 SERIES PART -CIRCLE 70 SERIES 80 SERIES 40Series .Zones /¢2 Senninger's 40 Series impact sprinklers deliver mid -range flows in comparison to the 30 and 50 series models. his view of 4023-2 spreader nozzle. FEATURES • Wide range of nozzle and vane combinations for excellent distribution at all pressures • Built-in hex wrench for easy in -the -field maintenance • 230 model available with double nozzle • Two trajectories available: 12' - ideal for under -tree irrigation 23° - for maximum throw on overhead systems Connection:3W NPT male (female also available) • Flow rates: 3.82 to 12.6 gpm (868 to 2862 L/hr) • Operating pressures: 30 to 60 psi (2.07 to 4.14 bar) • Two-year warranty on materials, workmanship and performance • Color -coded nozzles for easy size identification, Warranted to maintain correct orifice size for five years CONVENIENT HAND TIGHT NOZZLES! No tools required with the easy change/easy clean nozzle and vane combination. Half size and square orifice nozzles also available 4012-1 SPRINKLER 7 f-� SPRINKLER BASE BASE PRESSURE -US r - PRESSURE -METRIC #10 Nozzle - Turauoise (5/32") #10 Nozzle -Turauoise (3.97 mm) Flow(gpm) 3.82 4.13 4.41 4,65 14.9315.17 15,40 Flow(L/hr) 868 938 11002 11063 1120 11174 11226 Diameter at 1.5 ft ht (ft) 1 73 1 77 1 80 83 186 189 191 Diameter at 0.46 m ht (m) 122.3 23.5 124.4 125.3 126.2 127.1127.7 #11 Nozzle - Yellow (11/64") 111 Nozzle -Yellow (4.37 mm) Flow (gpm) 4.63 5.00 5.34 5.67 .98 16.27 1 6.55 Flow (Uhr) 11052 1136 1121.3 112a8 113581142411488 Diameter at 1.5 ft ht (ft) 1 76 180 1 83 86 84 92 94 Diameter at 0.46 m ht (m) 212 24,4 25.3 126.2 127.1 2&0 28.7 #12 Nozzle - Red (3/16") #12 Nozzle - Red (4.76 mm) Flow (gpm) 5.52 5.97 6.37 1 6.76 7.13 7.48 7.81 Flow (L/hr) 11254 11356 1447 1535 1619 11659911774 Diameter at 1.5 ft ht (ft) 1 78 182 1 85 1 88 91 194 196 Diameter at 0.46 m ht (m) 123.8 1 25.0 1 259 J2&8 1273128.7129.3 #13 Nozzle - white (13/64") #13 Nozzle - White (5.16 mm) Flow (gpm) 16.50 7.02 7.49 7,95 8.3$ 8,80 9.19 Flow (L/hr) 11476 11594 11701 1806 1190311999 2087 Diameter at 1.5 it ht (ft) 180 184 1 87 1 90 193 196 198 Diameter at 0.46 m ht (m) 124.4 1 25.6 12155 1 27.4 28.3 29.3 29.9 #14 Nozzle - Blue (7/32") 914 Nozzle - Blue (5.56 mm) Flow (gpm) 7.49 8.09 8.63 9.17 9.66 10.1 10.6 Flow (L/hr) 11701 1 1837 11960 12083121941229412408 Diameter at 1.5 ft ht (ft) 182 1 86 1 89 1 93 196 1 99 1101 Diameter at 0.46 m ht (m} 25.0 126.2 1271128.3 1293130.2130A Sprinkler performance may vary with actual field conditions. Stream heights range from 3.5 to 5.0 ft (1.1 to 1.5 m) above nozzle based on pressure and nozzle size. Minimum recommended riser height is 1.5 ft (0.46 m). SerLMrlr ir• I A.14unterIndus tries Compriny 20 SERIES COMPACT 20 WEDGEDRIVE 30 SERIES 40 SERIES 50 SERIES PART -CIRCLE 70 SERIES 80 SERIES Series 40 4023-1SPRINKLER SPRINKLER BASE .,: BASE PRESSURE -US PRESSURE -METRIC waunffil= #10 Nozzle - Turquoise (5/32") i #10 Nozzle - Turquoise (3.97 mm) Flow (gpm) 3.82 4.13 4.41 4.68 4.93 5.17 15.401 Flow (L/hr) 868 1938 11002 1106311120 1 1174 11226 Diameter at 1.5 ft ht (ft) 86 89 91 93 95 96 97 Diameter at 0.46 m ht (m) 26.2 127,1127.7 128,3129.01 29.3 29.6 Diameter at 6.0 ft ht (ft) 92 94 96 97 98 99 100 Diameter at 1.83 m ht (m) 28.0128.71 29.3 129.6129.91 30.2 30.5 #11 Nozzle -Yellow (11/60) #11 Nozzle -Yellow (4.37 mm) Flow (gpm) 4,6315.00 5.34 5,67 5.98 1 r,.271 6.55 Flow (L/hr) 1052 1136 1213 128$ 1358 1424 1 1488 Diameter at 1.5 ft ht (ft) 89 92 94 96 98 1 99 1 100 Diameter at 0.46 m ht (m)l 27.1 128.01 28.7 129.3129.91 30.2 1 30.5 Diameter at 6.0 ft ht (ft) 94 96 98 100 102 1 103 1104 Diameter at 1.83 m ht (m) 1 28.7 129.3 1 29.9 130.513111 314 137.7 #12 Nozzle - Red (3/16") #12 Nozzle - Red (4.76 mm) Flow (gpm) 5.52 5.97 6.37 6.76 7.13 17.48 7.81 Flow (L/hr) 1254 11356 11447 1153S 11619 1 1699 1 1774 Diameter at 1.5 It ht (ft) 92 195 197 1 99 1101 102 103 Diameter at 0.46 m ht (m) 28.0 29.0 29.6 30.2 30.8 31.1 31.4 Diameter at 6.0 ft ht (ft) 97 199 11011103 1105 107 108 Diameter at 1.83 m ht (m) 29.6130.21 30.8 31.4132.01 32.6 1 32.9 #13 Nozzle - White (13/64") #13 Nozzle - White (5.16 mm) Flow (gpm) 6.50 7.02 7.49 7.95 8.38 8.80 9.19 Flow (L/hr) 1476115941 1701 118061190311999 12087 Diameter at 1.5 ft ht (ft) 94 97 99 101 103 104 105 Diameter at 0.46 m ht (m) 28.7 129.61 30.2 130.8131.4 1 31.7 132.0 Diameter at 6.0 ft ht (ft) 100 1103 1106 1109 1112 1115 1117 Diameter at 1.83 m ht (m) 30.5131.41 32.3 133.2134.11 35.1 135.7 #14 Nozzle - Blue (7/32") #14 Nozzle - Slue (5.56 mm) Flow (gpm) 7.49 8.09 9.63 9.17 9.66 10.1 10.6 Flow (L/hr) 1960 2083 2194 2294 2408 Diameter at 1.5 ft ht (ft) 96 99 101 103 105 106 107 Diameter at 0.46 m2Aa 30.8 31.4 32.0 32.3 32.6 Diameter at 6.0 ft ht (ft) 102 i06 110 114 118 122 125 Diameter at 1.83 m 33.5 34.7 36.0 37.2 1 38.1 4023-2 SPRINKLER _ _ _#i SPRINKLER BASE BASE PRESSURE -US f , Liw, rmPRESSUKh-MLYRIC , 10x6#10 Range Nozzle x #6 Spreader Nozzle l 10x6 #10 Range Nozzle x #6 Spreader Nozzle Flow(gpm) 5.25 5.67 6.07 6.43 6.78 7.11 7.43 Flow(L/hr) 1192 1128811379 1146011540 11615 11688 Diameter at 1.5 ft ht (ft) 86 8-9 91 93 95 96 97 Diameter at 0.46 m ht (m) 26.2 27.1 27.7 128.3129.0 129.3129.6 Diameter at 6.0 ft ht (ft) 92 94 96 197 98 99 100 Diameter at 1.83 m ht (m) 2&0 28.7 29.3 129.6129.9 130.2130.5 11x6 911 Range Nozzle x #5 Spreader Nozzle 11x6 #11 Range Nozzle x #6 Spreader Nozzle Flow(gpm) 6.10 6.59 7.05 7.47 7.88 8.26 8.63 Flow(L/hr) 1385 1149711601 1169711790 1187611960 Diameter at 1.5 ft ht (ft) 89 192 1 94 1 96 1 98 199 1100 Diameter at 0.46 m ht (m) 27.1 28.0 128.7 129.3 129,9 30.2 30.5 Diameter at 6.0 ft ht (ft) 94 196 198 1100 1102 1103 1104 Diameter at 1.83 m ht (m) 28.7 29.3 1 29.9 130.51 31.1 31.4 131.7 12x6 #12 Range Nozzle x #6 Spreader Nozzle 12x6 #12 Range Nozzle x #6 Spreader Nozzle Flow (gpm) 6.89 7.54 8.07 8.55 9.02 9.4fi 19.88 Flow (L/hr) 1565 11713 11833 11942120491214912244 Diameter at 1.5 ft ht (ft) 92 95 97 1 99 1 101 102 103 Diameter at 0.46 m ht (m) 28.0 129.0129.6 130.2 130.8 131.1 31.4 Diameter at 6.0 ft ht (ft) 97 99 101 1103 1105 1 107 108 Diameter at 1.83 m ht (m) 29,15 130,2 130.8 131.4 132.0 132,6132.9 1134913 Range Nozzle x #6 Spreader Nozzle 13x6 913 Range Nozzle x #6 Spreader Nozzle Flow(gpm) 7.93 8.57 9.16 9.72 10.2 10.7 11.2 Flaw (L/hr) 18011946 12080122081 2317 2430 2544 Diameter at 1.5 ft ht (ft) 94 1 97 199 1101 103 104 105 Diameter at 0.46 m ht (m) 28.7 29.6 30.2 30.8 31.4 31.7 32.0 Diameter at 6.0 ft ht (ft) 100 1103 1106 1109 112 115 117 Diameter at 1.83 m ht (m) 130.5 131.4 132.3 1 33.2 34.1 35.1 35.7 144 #14 Range Nozzle x #6 Spreader Nozzle 14x6 #14 Range Nozzle x #6 Spreader Nozzle Flow (gpm) 8.90 9.62 10.3 110.9 1 11.5 112.1 112.6 Flaw (L/hr) 12021 2185 12339 1247612612 1274812862 Diameter at 1.5 ft ht (ft) 96 99 1101 103 1 105 11065 107 Diameter at 0.46 m ht (m) 29.3 30.2 30.8 31.4 32.0 32.3 32.6 Diameter at 6.0 ft ht (ft) 102 106 1110 1114 1 118 1122 1125 Diameter at 1.83 m ht (m) 31.1 132.3 33.5 134.7 136.0 137.2 138.1 Sprinkler performance may vary with actual field conditions. Stream heights range from 6.5 to 10.0 ft (2.0 to 3.7 m) above nozzle based on pressure and nozzle size. Minimum recommended riser height is 1.5 ft (0.46 m) 20 SERIES COMPACT 20 wEDGEDRIVE 30 SERIES 40 SERIES SO SERIES PART -CIRCLE 70 SERIES 80 SERIES Part -Circle Senninger's Part -Circle impact sprinklers allow adjustments to match the desired area of coverage. They are used in agriculture, nurseries, effluent solution disposal, dust suppression and industrial applications. r1 Part -Circle impact sprinklers can be adjusted to match it the desired area of coverage. FEATURES • Distributes water in a 60'to 360' adjustable pattern in 5' increments, no tools needed • Easily convertible to full -circle operation • Covered reversing mechanism • 23' nozzle trajectory for maximum radius of throw • Wide range of nozzle and vane combinations for excellent distribution at all pressures • Connection: U" NPT male • Flow range. 2.42 to 16.1 gpm (550 to 3657 L/hr) Operating pressures: 30 to 55 psi (2.07 to 3.79 bar) • Two-year warranty on materials and workmanship • Color -coded nozzles for easy size identification are warranted to maintain correct orifice size forfive years 3123PC SPRINKLER BASE PRESSURE -US 08 Nozzle - Lavender (1/8") Flow (gpm) 2.42 2.62 2.79 2.97 3.12 3.21 Radius at 1.5 ft ht (ft) 38 39 40 41 42 42 { Radius at 3.0 ft ht (ft) 40 41 42 42 1 43 43 Zones#9 Nozzle - Grey (9/64") Flow (gpm) 3.08 3.33 1.3.56 3.78 .98 4.18 Radius at 1.5 it ht (ft) 40 1 41 42 44 Radius at 3.0 ft ht (ft) 41 43 44 T4445 45 #10 Nozzle - Turquoise (5/32") Flow (gpm) 13.82 14.13 14,41 I4.68 4.93 5.17 Radius at 1.5 ft ht (ft) 41 43 44 45 1 45 46 Radius at 3.0 ft ht (ftl 41 1 44 45 46 1 46 47 CONVENIENT HAND TIGHT NOZZLES! No tools required with the easy change/easy clean nozzle and vane combination. Half size and square orifice nozzles also available. SPRINKLER BASE PRESSURE -METRIC #8 Nozzle - Lavender (3.18 mm) Flow (L/hr) 15501595 1634 1675 1709 1745 Radius at 0.46 m ht (m) 1 12 12 12 1 12 1 13 13 Radius at 0.91 m ht (m) 1 12 12 13 1 13 1 13 13 #9 Nozzle - Grey (3.57 mm) Flow (L/hr) 7001756 1809 1959 19041949 Radius at 0.46 m ht (m) 12 12 13 13 13 13 Radius at 0.91 m ht (m) 12 13 13 1 13 1 14 1 14 #10 Nozzle -Turquoise (3,97 mm) Flow (L/hr) 1868 1938 110021106311120 11174 Radius at 0.46 in ht (m) 1 12 13 1 13 1 14 14 14 Radius at 0.91 m ht (m) 1 12 13 1 14 1 14 14 14 Sprinkler performance may vary with actual field conditions. Stream heights range from 6.0 to 10.0 ft (1.8 to 3.1 m) above nozzle based on pressure and nozzle size. Minimum recommended riser height is 7.5 ft (0.46 m). nghtfl W AHull fer+ndr45fr�e5Compony 20 Series Compact 20 WedgeDrive 30 Series 40 Series 50 Series PART -CIRCLE 70 Series 80 Series Part -Circle 4123PC SPRINKLER SPRINKLER BASE BASE PRESSURE -US PRESSURE -METRIC twonam #10 Nozzle -Turquoise (5/32") #10 Nozzle -Turquoise (3.97 mm) Flow (gpm) 3.82 4.13 4,41 4.68 4.93 5.17 I Flow (L/hr) 868 1 938 11002 1 1063 112D 11174 Radius at 1.5 ft ht (ft) 41 43 44 45 45 46 Radius at 0.46 m ht (m) 12 13 13 14 14 14 Radius at 3.0 ft ht (ft) 41 44 45 146 46 47 Radius at 0.91 m ht (m) 112 13 14 14 14 14 #11 Nozzle - Yellow (11/64") #11 Nozzle -Yellow (4.37 mm) Flow(gpm) 4.63 5.00 5.34 5.67 5.98 6,27 Flow(L/hr) 1052 1136 11213 112881135811424 Radius at 1.5 ft ht (ft) 44 4546 47 48 48 Radius at 0.46 m ht (m) 13 14 14 14 14 15 Radius at 3.0 ft ht (ft) 45 45 47 48 49 49 Radius at 0.91 m ht (m) 14 14 14 1 15 1 15 15 #12 Nozzle - Red (3/16") #12 Nozzle - Red (4.76 mm) Flow (gpm) 5,52 5.97 6.37 6.76 7.13 7.48 Flow (L/hr) 1125411356114471153S 11619 11699 Radius at 1.5 ft ht (ft) 45 46 48 49 50 51 Radius at 0.46 m ht (m) 14 14 14 15 15 15 Radius at 3.0 ft ht (ft) 46 47 149 150 1 51 51 Radius at 0.91 m ht (m) 14 14 15 15 15 16 #13 Nozzle - White (13/64") #13 Nozzle - White (5.16 mm) Flow (gpm) 6.5D 7.02 7.49 7.95 8.38 8.80 Flow (L/hr) 1476 1594 1701 180fi 1903 11999 Radius at 1.5 ft ht (ft) 45 47 48 50 51 51 Radius at 0.46 m ht (m) 14 14 15 15 15 16 Radius at 3.0 ft ht (ft) 46 48 49 50 51 52 Radius at 0.91 m ht (m) 14 14 15 15 16 16 5123PCSPRINKLER ire, SPRINKLER BASE BASE PRESSURE -US PRESSURE -METRIC r #13 Nozzle - White (13/64") #13 Nozzle - White (5.16 mm) Flow(gpm) 6.50 7.02 7.49 7.95 8.35 8.80 Flow(L/hr) 1476 1594 1701 1806 1903 1999 Radius at 1.5 it ht (ft) 45 47 148 1 50 51 51 Radius at 0.46 m ht (m) 14 14 15 15 15 16 Radius at 3.0 ft ht (ft) 46 48 49 50 51 52 Radius at 0.91 m ht (m) 14 14 15 15 16 1 16 #14 Nozzle - Blue (7/32") #14 Nozzle - Blue (556 mm) Flow (gpm) 17.49 8.09 8.63 9.17 1 9.66 10.10 Flow (L/hr) 1170111837 11960120831219412294 Radius at 1.5 ft ht (ft) 46 1 47 149 50 51 52 Radius at 0.46 m ht (m) 1 14 14 15 15 16 16 Radius at 3.0 ft ht (ft) 47 1 49 1 51 52 53 54 Radius at 0.91 m ht (m) 114 15 16 16 16 16 #15 Nozzle - Dark Brown (15/64") #15 Nozzle - Dark Brown (5.95 mm) Flow (gpm) 8.51 9.19 9.81 10.4 11.0 1 11.5 Flow (L/hr) 193312087 2228 2362 2498 2612 Radius at 1.5 ft ht (ft) 46 48 50 51 52 53 Radius at 0.46 m ht (m) 14 15 15 16 16 16 Radius at 3.0 ft ht (ft) 48 50 52 53 54 156 Radius at 0.91 m ht (m) 15 15 16 16 1 16 1 17 #16 Nozzle - Orange (1/4") 016 Nozzle - Orange (635 mm) Flow(gpm) 9.63110.4 11.1 11.8 112A 13.0 Flow(L/hr) 121871236212521126801281612953 Radius at 1.5 ft ht (ft) 47 50 51 53 54 55 Radius at 0.46 m ht (m) 14 15 16 16 16 17 Radius at 3.0 ft ht (ft) 48 51 53 55 56 57 Radius at 0.91 m ht (m) 15 16 16 17 17 1 17 917 Nozzle - Dark Green (17/64") #17 Nozzle - Dark Green (6.75 mm) Flow (gpm) 10.7 11.6 12.3 f 13.1 13.8 1 14.5 Flow (L/hr) 2430 2635 279412975 3134 13293 Radius at 1.5 ft ht (ft) 47 50 52 54 55 56 Radius at 0.46 m ht (m) 14 15 16 16 17 17 Radius at 3.0 ft ht (ft) 49 51 154 56 57 58 Radius at 0.91 m ht (m) 15 16 16 1 17 1 17 1 18 #18 Nozzle - Purple (9/32") #18 Nozzle - Purple (7.14 mm) Flow (gpm) 11.9 112.9 113.7 114.6 115.41 16.1 Flow (L/hr) 127031293013112 1331613498h657 Radius at 1.5 ft ht (ft) 47 50 153 55 56 57 Radius at 0.46 m ht (m) 14 15 16 17 17 17 Radius at 3.0 it ht (ft) 49 52 54 56 1 58 59 Radius at 0.91 m ht (m) 15 1 16 16 17 1 18 18 Sprinklerperformance may vary with actual held conditions. Stream heights range from 6.0 to 70.0 ft (7.8 to 3.1 m) above nozzle based on pressure and nozzle size. Minimum recommended riser height is 7.5 ft (0.46 m). PRLG PRL PSR PMR-MF PR-HF PRU PRXF PRLV & PRXF-LV ✓♦ • INSTALLATION GUIDELINES • Never allow solvent or cement to drip into regulator. • Make sure the flow arrows on the regulator match the direction of the system flow. • Installation of a union is recommended for easy removal of PRXF. FEATURES • Senninger regulators maintain a constant preset outlet pressure with varying inlet pressures, which alleviates pressure differences that can cause an applicator's area of coverage to change. • 100% water tested for accuracy at Senninger's facilities The PRXF (Extended Flow) is designed to handle flows up to 20 to 100 gpm (4543 to 22713 L/hr). It's ideal for installations requiring accurate zone pressure regulation. • Very low hysteresis and friction losses Two-year warranty on materials, workmanship and performance PRXF DESIGN CRITERIA PRXF10 10 psi (0.69 bar)rps! bar) _ 20 - 80 4543 -18170 3" F slip _ 3" F slip PRXF15 15 psi (1.03 bar)bar) 20 - 85 4543 -19306 3" F slip 3" F slip PRXF20 20 psi (7.38 bar) bar) 20 - 90 4543 - 20441 3" F slip 3" F slip PRXF25 25 psi 0.72bar) bar) 20-95 4543-21577 3" F slip 3" F slip PRXF30 30 psi (2,07 bar) pbar) 20 -100 4543-22713 3" F slip 3" F slip PRXF35 35 psi (2.41 bar) 115 psi (7.93 bar) 20 -100 4543-22713 3" F sllp 3" F slip RXF40 40 psi (2.76 bar) 120 psi (8,27 bar) 20 -100 4543 22713 1 3" F slip 1 3" F slip PRXF50 50 psi (3.45 bar) 130 psi (8.96 bar) 20 -100 4543 22713 3" F slip 3" F slip PRXF60 60 psi (4.14 bar) 140 psi (9.65 bar) 20 -100 4543-22713 1 3" Fs 1p 3" F slip The pressure regulator shall maintain the predetermined operating pressure provided that the inlet pressure is at least 5 psi (0.34 bar) above the expected outlet pressure, but not exceeding the maximum inlet pressure as shown above. CAUTION: Always install downstream from all shut-off valves. RISER ADAPTER DROP ADAPTER DRAIN STOP PLUS FITTINGS QUICK CONNECT COUPLING Riser Adapter Assemblies Senninger Riser Adapter Assemblies make irrigating easier in hard to reach places and is ideal for temporary and portable systems. They are connected to the laterals allowing the sprinklers on each to be repositioned as needed. FEATURES ► No gluing or fusing required ► Suitable for sprinkler or spray nozzles with a'h" NPT male base connection ► Components available for 0.345" and 0.270" PE tubing ► Riser adapter suitable for the 14" or 26" Riser Stakes as well as'h" PVC, 3/4" PVC, or 5AG" steel rod RSASM2TC3QCA RSASM23C3 RSASM24C3QCA2T:RSASM24C3QCA3T RSASM24C3 RSASM24C4 RSAD2T RSAD270 RSAD345 RSAD345 RSAD345 RSAD345 (QUICKCONNECT) ''A"Fx0.270" 1,6 Fx0.345" L4"Fx0.345" lh"Fx0.345" 'h"Fx0.345" ''A'Fx#2Tap er Tubing Tubing Tubing Tubing Tubing JR1 JR1 JR1 JR, In] T 0.270 .vo° Super Barb x #2 Toper TU1S73 TUIST3 TU15ST3 TUISST3 Tu15sn TUISST4 3 ft (0.9 m) 3 ft (0.9 m) 3 ft (0.9 m) 3 ft (0.9 m) 3 ft (0.9 m) 4 ft (1.2 m) 0.270" 1. D. 0.270" 1. D. 0.345" l.D. 0.345" I.D. 0.345" 1.D. 0.345" l.D. FTAIB2T 0.270" FTA1131B 0.270" FTA15B2T 0.345" �' r FTAi5B3T 0.345" FTAISBISB 0.345" FTAISBIS 0.345" Super Super Sorb Super Barb Super Barb p Super Barb Super Barb Barb x Nose Barb x #2 Taper* x #3 Taper- x Nose Barb x Nose Barb x#2Taper* lnsertAdapter lnsertAdapter lnsertAdopter FTH52T MV FT14S2T FT14S3T Winged Winged Winged Hose Barb Bushing Hose Barb Hose Barb #2 Toper Bushing #2 Toper Bushing #3 Toper Friction loss through the entire assembly. - including 3 ft (0.9 m) of 0.270'ID PE tubing - is 6.3 psi at 2.0 gpm (0.43 bar at 454 L/hr) - including 3 ft (0.9 m) of 0.345" 1D PE tubing - is I, 7 psi of 2.0 gpm (0.117 bar of 454 L/hr). Contact technical support for friction loss on flows greater than 2 gpm (454 Uhr) or tubing lengths greater than 3 ft (0.9 m). i # TAF.ER #3 TAPER FT4HSC2T Barb Bushing FTIM2T Winged Ya" FTPLUG2T 'a FTPLUG3T 1P Cl Clamp for I" Hose M NPT Threaded #2 Taper' #3 Taper* Taper' Bushing#2 (Red) (Maroon) Taper* GREEN PUNCH RED PUNCH I TUPTAP41 TUPTAPSI - for use w/ for use FTASB, FTNS2T FTAIBIB 2T F, FTHS3T, FTIM2T, FT4HSC2T RSST26 R4§M4 Riser Stake Riser Stake 26" 14" Connection for Connection RiserAdopter for Riser or barbed Adapter base micro orbarbed sprinkler base micro - into sprinkler tubing into tubing (0.25", (0.25", 0.270", 0.270", or Smm) or &mm) i E eal rUnget' ; A Hm-31er IndoEtries s``oniparp-v - RISER ADAPTER DROP ADAPTER DRAIN STOP PLUS FITTINGS QUICK CONNECT COUPLING Assemblies Drop Adapter Continued on pg. 27 The Senninger Drop Assembly is simple, fast and economical to install. It is available as an assembly or individual components. DRUA1B23S12 DRA5M1/23S235i7 DRLA1B2F12 F DRADASM1B2F24 DRADASM123S2F?4 FTAIBIB & 0.270" Super FTAI-B 3S 0.270"Super Barb FTAIBIB 0.270"Super FTA1B235 0.270"Super Barb Barb xHose Borb xh"F/3WMSlip Barb xHose Barb x'h"F/U"MSlip TU1ST1 TUISTI TUIST7 TU1ST1 0.270"1.D 0.270"LD 0,270"I.D 0.270"I.D 12"Length 12"Length 12"Length 12"Length FTAIB23S 0.270"Barb FTAIB23S 0.270"Barb FTAIB23S s . 0.270"Barb s FTA7823S ! ' FTA11323S --i4 xJ4"F51i 5+ XM"FS1i x'h"FSli 0.270"Barb xYi"FSli 0.270"Barb xY"F51i / �"MSlip „ter -M MSlip /W"MSlip � _M"MSlip -M"MSlip RSRP10 RSRP10 RSRP10 Yz" PVC Yx" PVC All PVC 70"Length 10"Length 10' Length SM0435005 3�Z"FSlipx H3�r"FSRpx SM0435005 SM0435005 M"FSlipx WFNPT 3g"FNPT JVFNPT � - � • � + Y JW'N �iz71r ll ZSN I -it 'I]RUA15B23S12.DRASM1523`._'23DRASM152MDRLA1582F121DRADASM15B2F24 DRADASM1523`.'F_` I,DRADASM152M'� FTA15B15B� 0.345" FTA158235 0-34 Super FTAISB2M 0.345" 0.345" FTAI5B75B&18orbxJ1`FShP# FTA15B23S 0.345 Super FTA75B2M 0.345" Super Barb Barb x 1F1" FSli. Super Barb Super Barb Super Barb x Hose Sorb /-M M Slip x 34"M NPT x Nose Barb I /#"M Slop x iZ"M NPT TU15ST1 TUISS77 TU15571 TU15ST1 TUI5ST1 TU755TI 0.345"1-D 0345"l.D 0-345'LD 0.345"1.D 10.345'I.D 0-345'LD 112"Length 12" Length 12' Length 12" Length 12" Length. 72"Length I15B235 0 345 FTAI5B23S 0 345 FTA15B235 0.345 FTA15B23S r .: 5 FTA15B23S FTAISB23S 110345 0 345 , 0 34S FTA15B235 + 0.345 Super Barb Super Barb x I Super Barb x Super Barb x f Super Barb x Super Borb x JVF/ W"F/ 4"F/ I dlurr; 1 Yz"F/ : b-F/ 3/'F/ wmslip wMSlip 4d"MSlip x36"F/ *"MS6p ;-%"MSlip M.MSIIp 74" M Slip i R5RP10 1 RSRP70 RSRP10 RSRP10 PVC I Yi" PVC w PVC W PVC 10" 10" 10" 10" Ivs" Length Length i Length Length SM0435005 SM0435005 SM0435005 r i 35" FSihlip ' FS1ip 3g" FSlrp Bix34"FNPT �WVFNPT SM0435005 I /Z" F Slop H F �IxM'FNPT I NP Onsider friction loss through the tubing and components when designing for optimum performance. RISER ADAPTER DROP ADAPTER DRAIN STOP PLUS FITTINGS QUICK CONNECT COUPLING INVERTED MICRO -SPRINKLERS Drop Adapter Assemblies Cont. MISIDA24NDVL- MISIDA24NDVH- ASSEMBLY :J ASSEMBLY INVERTED INVERTED FOGGERS ExLUD1NG ,j EXI.UDING MISTERS e ! e APPLICATOR APPLICATOR ! } MR250D8 MR250DB MR25ODB MR25ODB MR25ODB MR25oD8 MR25ODB X" Double 1E" Double #" Double I J6" Double � X" Double 16" Double 14"Double Barb Connector Barb Connector Barb ConnectoBarb Connector Barb Barb Barb I Connector Connector ruv2so ruv250 ruvzso Tuv25o Connector T 2{t. (0.film) 2ft (0.61 m) 2ft. (0.67m) 2ft. (0.61 m) I rUV250" TUV250* TUV250 0.25" Tubing 0.25" Tubing 0.25" Tubing 0.25" Tubing 2ft. (0.61 m) 2ft. (0.67 m) 2ft. F (black) (black) (block) (black) (block) Tubing (b! ck)ubing (o.61 m) 0.25" Tubing (block) MRWGTIOZ MRWGTIOZ MRWGTIOZ MRWG77OZ MRWGTIOZ MRWGTIOZ PESIip-Over PESIip-Over PESlip-Over PESlip-Over PESlip-Over PESfip-Over MR WGTIO2 Weight (I oz) Weight (1 oz) Weight (1 cz) Weight (1 oz) Weight (I oz) Weight (1 oz) PE Slip - Over Weight r 0 oz) ► FOG25ONXB FOG25ONXB FOGW250BRB •24"length.. FOG25ONXB FOG25ONXB R"Nipple M-Nipple Foggerif"Barb (otherlengths M"Nipple !f"Nipple ut; x M" Borb x.V" Barb (included) available) x 1f" Barb x M" Barb 24"length Connector Connector Connector Connector (other lengths FOG4CROSS FOGW375BSW -AMW barb models available) 4- Way Cross Fa a m (sold separately). MISINDVH y gger�"85W MISINDVL Non -Drip M" Barb Adapter (included)k Non -Drip Contact customer Valve models sold Valve ( service for part (high pressure separately) (low pressure) A y) numbers and 0.25" F x M FOGW375BSW 0.25" Fx M Fogger3/8"BSW pricing. Press-Fitopens Press -Fit o (4 included) at 14.5psi (1 bar) pens of 21.7 psi (15 bar) �.. rh '24" length. (other lengths available). Contoct customer service for part numbers and pricing. fib" BSW models #2, 3 or 4 nozzles (sold separately) gain Stop Plus Senninger's Drain Stop Plus helps prevent drainage from overhead irrigation applicators. This keeps supply lines full allowing for faster start-ups and protects plants below. 3-IN-7-Function Check Check open Closed FEATURES • Unique 3-mode design - open, check, and closed • Easy clean feature - device and applicator remain in place and a simple twist releases bonnet for debris removal • Connection: 36" NPT male inlet xYz" NPT female outlet • Can be used directly with anyW' NPT male base applicator • Low friction loss - less than 4.25 psi total loss through device at 5 gpm (0.29 bar at 1136 L/hr) • Minimum opening pressure: 22 psi (1.52 bar), Minimum closing pressure: 6.5 psi (0.45 bar) • Maximum operating pressure: 50 psi (3.45 bar) • Flow: 0.25 to 5 gpm (57 to 1136 L/hr) • Two-year warranty on materials, workmanship and performance 27 eniingar' I A Hurter Wdustries Company RiSER ADAPTER DROP ADAPTER DRAIN STOP PLUS FITTINGS QUICK CONNECT COUPLING Senninger fittings and couplings help facilitate irrigation installations. INSTALLATION RECOMMENDATIONS Apply glue to the outside of the pipe before inserting upper or lower housings. Once glue is dry, connect housings together by inserting the button on the lower housing into the tabbed area of the upper housing. Twist to lock. -PipeJ� ice, Pipe Pipe ♦ e Imo, Pipe -- - Pipe Pipe 0 DESIGN CRITERIA Fittings & Couplings FEATURES • Over 20 different models (See Senninger's Price List) • Threaded, slip and quick -connect configurations available • Constructed using engineering grade thermoplastic Quick Connect Coupling Senninger's Quick -Connect couplings help reduce material costs for irrigation systems. By connecting small diameter pipes, laterals become easier to transport. This is ideal for high rotation crops and field work. FEATURES: • Lightweight for easy portability • Virtually leak -proof connection 1 • Four Models: 7-inch, I N-inch, 32 mm and 40 mm • Constructed out of UV resistant thermoplastics Tin I-M in' 32 mm 40 mm FIE] 1 inch 100 psi (7.0 bar) I QCPLASM4 1-1/4 inch 100 psi (7.0 bar) QCPLASM5 32 mm 100 psi (7.0 bar) I QCPLASM32MM 40 mm 100 psi (7.0 bar) i QCPLASM40MM Also available as separate components (See Senninger's Price List) Senninger's Quick Connect Couplings make it easy to disassemble the system in manageable sections. AIR VENTS 1 VACUUM RELIEF VALVES 0 0 0 Air Vents / Vacuum Relief Selection: This heading can be confusing, but is used to differentiate between allowing air to escape fro m a pipeline, to allowing air to enter in to a pipeline. As such, sometimes these valves are termed Air Relief Valves/Vents and Vacuum ReRf Valves/Vents. • Air Belief allows air to escape from the pipe line. With failure to provide air relief, the buildup of air pockets in a pipeline can cause such a restriction of the flow -path that flow is severely impacted and even stopped. Vacuum Belief allows air to enter the pipeline during valve closure or system shutdown. This minimizes the collapse of mainline and submain pipes due to vacuum, it reduces soil from siphoning back up into the drip emitters, and water hammer caused by a sudden reversal of flows which can occur if a negative pressure (vacuum) exists downstream of a valve that was just closed. Inclusion of air and vacuum relief valves in systems is not only crucial but placement is critical. As a rule of thumb air relief should be supplied at all high points on apipe line, at all gradient changes on a pipeline, in front of any valve on a spur from said pipeline or at the end, if the pipeline ends with a valve. In addition, if there is no high point or gradient change for long distances vents need to be installed every 500 ft on said pipe line. Geoflow offers standard kinetic air release/vacuum relief valves and continuous acting air relief valves. Standard IGineticAir Vent / Vacuum Relief Valves close once the line is under pressure. These are usually used in the drip zone at the high points, downstream of the zone valve. They will automatically exhaust large volumes of air from the system when it is being filled and also allow air to re-enter the pipe line when being emptied. When the system is filled, the fluid lifts the float until it closes the orifice. The orifice will remain closed until the system is emptied. Air may enter the valve and displace the fluid while the system is in operation, however, internal pressure will continue to hold the valve closed. The valve will not re -open until the system pressure drops to near atmospheric pressure and the float is no longer buoyed. Geoflow part numbers APVBK100M, APVBKI OOL, APVBKI. • Continuous Acting Air Vent / Vacuum Relief Valves allow air which remains in the pipeline, or which enters the pipeline after startup, to escape. These are usually found upstream of zone valves or subzone valves. They automatically expel small amounts of air which collect at system high points once the system is filled up to pressure and fluid is flowing. At shut down they will allow air to enter the pipelines. Geoflow part numbers ARV100, ARV200. With larger systems it is important to remember that the column of water moving in a big diameter pipe is like a ship or train moving vs. the column of water in a small diameter that can be more readily equated to that of a car moving. It takes a lot of energy to change direction or stop either the train or ship based on their sheer weight and momentum. Adequate placement of air vacuum relief will go a long way to avoid problems, but slow opening and closing valves carry equal weight in the avoidance of problems. GE O F LO W PmdudShesf3/AWenfs15A23 www.geoflow.com 800-828-3388 AIR VENTS 1 VACUUM RELIEF VALVES Standard Kinetic Air/Vacuum Relief Valve - Elbow Description Air release occurs when air escape the system at startup and vacuum relief allows air to enter during shutdown. The air vent vacuum breakers are installed at the highest points in the drip field to keep soil from being sucked into the emitters due to back siphoning and back pressure. This is an absolute necessity with underground drip systems. They are also used for proper drainage of the supply and return manifolds. Use one on the high point of the supply manifold and one on the high port of the return manifold and any high points of the system. Features Geoflow's kinetic air vacuum breakers have a twist off cap that is easy to take apart for cleaning The large clear passageway allows lots of air to flow in and out easily. The elbow cap design is ideal for directing wastewater spray, directing spray downward. With the bail removed, these airvents can easily be used as a flush port. These can be used in freezing climates to capture warmer air that can be found below ground, in a sump during vacuum. Specification The Air Vacuum Breaker shall provide instant vacuum relief and air relief. Both the body and the ball shall be made of molded plastic. The ball shall be removable for easy cleaning. The air vacuum breaker shall be partnumber APVBK75L or APVBK100L as supplied by Geoflow, Inc. Air and Vacuum Flow Rate (psi) 314" 1" (bar)) (m'lmin) -800 400 0 400 800 1200 Flow Rate GEOFL^w www.geoflow.com 800-828-3388 Scmen T" nn Cap Ball seat APVBK100L Part No. APVBK75L Inlet 3/4" Max Pressure 80 si 185 ft. Max Temp 1400 F Height 5" Weight 102, r%rvan-ivvL- - rIumoea ror rreezmg ProdudSheeWAirventr1 W3 AIR VENTS 1 VACUUM RELIEF VALVES Standard Kinetic Air/Vacuum Relief Valve - Mushroom Top Description Air release occurs when air escape the system at startup and vacuum relief allows air to enter during shutdown. The at vent vacuum breakers are installed at the highest points in the drip field to keep soil from being sucked into the emitters due to back siphoning and back pressure. This is an absolute necessity with underground drip systems. They are also used for proper drainage of the supply and return manifolds. Use one on the high point of the supply manifold and one on the high point of the return manifold and any high points of the system. Features Geoflow's kinetic air vacuum breakers have a twist off cap that is easy to take apart for cleaning. The large clear passageway allows lots of air to flow in and out easily. The elbow cap design is ideal for directing wastewater spray, directing spray downward. With the ball removed, these airvents can easily be used as a flush port. These can be used in freezing climates to capture warmer air that can be found below ground, in a sump during vacuum. Specification The Air Vacuum Breaker shall provide vacuum relief and non - continuous air relief. Both the body and the ball shall be made of molded plastic. The ball shall be removable for easy cleaning. The air vacuum breaker shall be part number APVBK100M as supplied by Geoflow, Inc. Air and Vacuum Flow Rate (psi) 1 n (bar) ' l.6 �■�iiii■>.ii�ii�r�ii�r•>•iiii■ ii�ii�ii>•ii�i■ii �ii�ii�ii�r• . 1111.1•����1����� � (T (m'lmin.) -800 -400 0 400 800 1200 Flow Rate Kil APVBK100M Part No, APVBK10QM Inlet 1" Max Pressure 80 si 185 ft. Max Tern 1400 F Height 5.5" Weight 1.2 oz. 6 EO FL O W Produot8hwts/Ahvm*15A23 www.geoflow.com 800-828-3388 AIR VENTS 1 VACUUM RELIEF VALVES Continuous Air Vent 1 Vacuum Relief Valve Description Continuous air vents allow air which remains in the pipeline, or which enters the pipeline after startup, to escape. These are usually found upstream of zone valves or subzone valves. They automatically expel 10.75 in small amounts of air which collect at system high points once the system is filled up to pressure and fluid is flowing. At shut down they will allow air to enter the pipelines. Geoflow part numbers ARV100, ARV200. Features Geoflowls continuous air vent / vacuum breakers have a twist off cap that is easy to take apart for cleaning. Tily. The elbow cap design is ideal for directing wastewater spray, directing spray downward. With the ball removed, these airvents can easily be used as a flush port. These can be used in freezing climates to capture warmer air that can be found below ground, in a sump during vacuum. Specification The Air Vacuum Breaker shall provide vacuum relief and continuous air relief. Both the body and the ball shall be made of molded plastic. The ball shall be removable for easy cleaning. The air vacuum breaker shall be part number ARV100 OR ARV200 as supplied by Geoflow, Inc. 41.37 6 27.58 4 13.79 : y 2 a_ Y 0 0 -13.79 *2 -27.58 �- 4 -41.37 - 6 ARRV-200 -300 -8.60 GEOFLOW �Pru'-TlkItf.ft V'RAE v www.geoflowcom 800-828-3388 6.62 Ibs - 200 psi working pressure - Inlet @in NPT Outlet 1.25socket PVC ell Seals at 1 psi Clear open diameter of 1.29" Vacuum R 1116f AirJR16ase -200 -100 0 100 200 300 (CFM) -5.66 -2.83 0 2.83 5.66 8.50 (CMM) ® Product Numbering System - 3060 Series DEMING Bulletin 3060 www.cranepumps.com Chemical & Process ANSI Pumps The Product Numbering System used, consists of 12 digits, and the following is a description of that system: 1 thru 4 5 thru 8 9 10 11 12 QI914s 1 thru 4 describes the pump figure number. 1 thru 4 1 Description -!!P3062 Smallest of the Section 36 ANSI Pumps 3065 Medium size Section 36 ANSI Pumps 3066 Large size and high speed Section 36 ANSI Pumps L..W rY.[nri -ov taw anvwn on pump curve 4 price page). 5 thru 8 Description 5 thru 8 Description 0925 AA 1-1/2 x 1 x 6 3155 A70 4 x 3 x 9-1/2 1825 AS 3 x 1-112 x 6 1865 A20 3 x 1-1/2 x 12 >0945 AA 1-112 x 1 x 8 2265 A30 3 x 2 x 12 1845 AB 3x1-1/2x8 3165 A40 4x3x12 2235 A10 3 x 2 x 7-1/4 4265 A80 6 x 4 x 12 1055 A05 2 x 1 x 9-1/2 1866 A20 3 x 1-1/2 x 12B 1855 A50 3 x 1-1/2 x 9-1/2 2266 A30 3 x 2 x 12B 2255 j A60 3 x 2 x 9-1/2 4274 ABO-15 6 x 4 x 15 n spnwii a sescnoss me case massnans or ma numn. n Digit 9 Description Digit 9 Description 1 Cast Iron (impeller ONLY) 6 316 Stainless Steel r— 04 Ductile Iron 7 Alloy 20 (also called C-20 for Carpenter 20 SS) 9 Special n aneiz w sesenoes me amm ano sneavo mseanEan_ n Digit 10 Description Digit 10 Description 0 5 316 SS shaft with 316 SS sleeve 1 6 316 SS shaft with C-20 sleeve .�j2 4140 Steel shaft with 316 SS sleeve 7 C-20 shah with C-20 sleeve 3 4140 Steel shaft with 440 Steel sleeve a 316 SS shaft 4 4140 Steel shaft with C-20 sleeve 9 1 Special shaft with special sleeve n IumR 77 oescnoes me snarl neannna mmand_ n Digit 11 Description Digit 11 Description '1*0 Standard Packed Stuffing box 7 John Crane Single Type 9 Clamped Q/XF1 C1 1 John Crane Single Type 1 BF1 C1 B John Crane Single Type 9 Clamped QIXF171 2 John Crane Single Type 1 SF171 9 Speciai Seal 3 John Crane Double Type 1 BF1C1 4 John Crane Double Type 1 BF171 5 John Crane Single Type 9 O{ing QIXF1 C1 6 John Crane Single Type 9 O-ring Q/XF171 w1un; -ia sescrnoes me piano mmenaii ror ermer pacroea stuffing box or mechanical seal construction. Digit 12 Description Digit 12 Description -:�IP4 Ductile Iron 7 Alloy 20 (Also called C-20 for Carpenter 20 SS) 8 & 9 Specal Material NOTES. 1. Always list on your purchase order either the impeller diameter required or the capacity and head requirements the impeller is to be designed to handle. 2. These codes are set up for a standard oil lub pump. For any special construction or material configuration not listed, please list digits 9 thru 12 as 9999 and detail special construction features. CRANE PUMPS & SYSTEMS SECTION 36 PAGE 1 ® DATE 5115 A Crane Co. Company USA: (937) 778-8947 • Canada: (905) 457-6223 • International; (937) 615-3598 =i ■!■■ORB■■■■■■■■■■■E■■■■■■■■■■■■■ - 1 r���� :�_ ' . ■■ MEMO■ ■■■■! MEMO■ ■■■■■ ■M■■! BOOM■ ! ■B■� f■■i I' ago. y�.■ ■■■ ■■l■■ ■MEMO BOOM■ ■■■■■ ■■■■■ C.....■.10 d-1■■■i` ■■■■■......■■■..■.■...!■■NEE ■■■■�■■f lE NI J: ! 1■ L■�Ii r='"M■ !NEON MOOR■ ■mail ■■■■■ MOOR■ ��a�■ tt!■f 1■ ■r AN &.qR I■!'I■ ■■■a: ■■■■■ ■E■■M ■■■!■ ■■■■■ ■■■■■ ■■■■� 11fC\rl■'A111'I■m�--\BEEN■E■■■i !i■■■■millNMm■■ ■■■■� 1111F IM :7 V iM /1■EM .!RGM ■■■M■ W t\REM.■■ MEMOS ■■■E■ r�ra. _ + srw' ■! II■■�'" ram.._ ■MEMO / I►��' ■■ ■■■■■ ■■■■■ ■■■■■ ■■I 1■■ OI1 � 4■ % 77ON'I■O►. \0 ■■ ■■■■■ ■NEE■ MEMO' O■i IBM ■ AR R■ ■► �! ► \h\I, ! N■F.A \■■■M ■E■■M M■■■■ �lrANl �■ .■■ M. IM ff ■I A■L> Z\m■■ w:1■► ; up -WALL, 1 `U■■■ WOMEN MR■■■ 0 011 10L In CI loon L%4 \■ M'11!w%■ I i/� . loom ■■■■■ ■E N■M G�Er� �t L,■ ■, �' �■ 1.`B■1 /_ 11' .d hoomon MEMO■ ■■■■■ ■MEMO no ■■■ C\■.\ ►�\�� �l�Pi 11.'! /' . ,I■■ ■�+ REMEMBER ENR ON O■ ■■■ ■� �► �►�� __�� . �',.-i -AEU■ NiiYfiFiifiiREMEMBER r=t-. NO ■■■ ,11I\\O"\r.r -wmo�� /'-,- -a R■N■■ ■■R■■ ■■■M! MOOR■ moommmmmmoommom M■M■■■E■■■�l���_�=�rr� ■■■■■■■■■!■■■■ ■■ ■■■■■ MEMO■ ■■■tea ��. ' �� �� _�■ ■■! ■■■■■ ■■■■! r ■■■■i■■■E■■■■■■■■■\ ".�■O■ ■■■■■1E■Ni■M■ CCCCC CCCCC Mil imm CCCCC CC�IC C�C�C CS1Cr C■■■■M■Nm■■!■■■■■�■■MEN■■■■■■■■■■■■■■■R■■■!R■■■ ■■■m■■N■■R■■ ■■■■■■m■■!■U■N■■E■■■■■■N■■■R■ !■■■■■!■■■■E■■■ ■iO1!10=010110■E■■1■■■■■■■E■■■■EE■ N■■R� ■■■■■ ���� r.lU■■ ■■■■■ ■■Mom E■■■! ■■■■■ ■���_-��a■■���■■■i■■!■■■■N■■■■■i■■■OEM■! ■■f.�.■i■�■�i■■MEMO■■RE■B■NUo■■■B■■■■■■■■■■�■■ ■■■■!■E■■■■■M■■■■!■■■■■■■■!■■■!■■■■■■!■■■■■■■' .■.■..■■■NEB■■■!■..■■■M■■E■■■■■■..... :.-. -ELI MEN!■■■■■■■■ ■■■■SUMMER B■■■E■■R■■■■■■■■■■■■■■■■■■■ N■■■■ ■■1 AN. 6 ant �■ m_" ,! ■ ■■ ■■■■■ ■■■■■ ■■■■■■■■■ pw�m� ■i ■1 ■ �il^� /■ ■■■f 1■ . ��-ski■■■ ■■■■■ ■■■■■ ■■■■■ i■■■ .rt��� _=-7_ mr ar n � MEN al rf■R 1■ ■ MEMO r `"Er M■■■M ■■i■■ \■■■■ E■R■■ r MEMBER No mi I' A rrz -w •4-R■ ■■ ■ ■M■! ■, O._ -_ !■■!■ ■E!■■ ■\■■■ ■■■■■ !■ ■!!!■ 111E r l ■■f ■■ ■ice O• ■ 1M■■ ■► kMEN ■■ ■Oki!!■ NEE Mob!■ �.!■■MMI; !It 11 !mf M■ ■■■ fL �•Ul ■w\■■ ■�■�� ■■\7■ ■MORE f<1E■■.r rr� ', r ■ ■■O �! ■■■ ■■ ■► i!r�� "O\ ■■ ■■► :■ �' O■C\ ■■■■■ ■■■■■ 01 Of 1 f �j. '= !MINI 10 ■O, \C! \bZ\\7 -��i�7 �sr ■Old oi■N ■ : OEM■■ ■ n r ■ M. ■■.._, '. ■!.�!■ . tE._■■ :�►�. ■ r� + ■1 1 !M\" is ■■!M.! r "V. ■■ mil■ ► . d- EM. ■ ■■■■■ ■■■■■ O[ ► _.`, �01■►'� 1*7\■�■!�_ -� _ ��\\■ ■� sue. 7■E■E ■■■■■ 'mil ' �BE BOOM■ NI 1I 11l��, ri�P\ \\■■! � � �s r■■\� ■��.i ■■■■■ E■■■■ ■■ ��N�� ■l 1' 11L -■■M\ 7-\>..r.E\►\ N:.■w- IF -,Am M■■■■ ■■OEM � A l Cam!■ k.�■BOI ►_ NNE MEMMI. �� r!� i■t,■ WOMEN ME No -mom.;; !BOMB ■OEM■ ■Elrr _ IRMEM ■■■Er ■a■M Mft• "�B NUMB ME■■■ ■■■■■ M■■■■ MOOR■ ■\g-'xi R■■■■ \71\►\ P- mor N■■■■ OWNER ■■R■■ME■■■■■■■■■U■f.'mZ\\■■■i\F'A■■Rn■O■ MEMO■ ■Mil■ ' mom OR BOOM■ BOOM! ■i!!! C`0-�\ ■E► -� MEMO■ MElE■■■■■■■■■■1■■■■!■■■■■■■■!i■■■■! MEMO■!!M!■■■■! RE■E■�ONEEMM■E■■R■■i ..ws■i■■■■■■■■N■■■1■ ■M■!■ B■■■ M■■E■ ■■■ME Emi m MEMOSMEM MEMO ME■■■ ■■■■■ Part Number Descripiion 138854 3062,1-1 12X 1 X8,UI,PKG 'r063423 --Nat a Purchasable Item-- 0066574 SLEEVE -WOODS 97N 0066576 HUB.78CH, 875- W162-7SCH HUB;7SCH,1.625" 'a'b'7$05 FLA.NGE_7SC35 D097363 GUARQ,CPLG,7",9.00r,STL D101764 --Nat a Purchasable Itern- 003217 PLUG,PIPE,SQ,.250" NPtr,ZP ;;058138 FOOT,FRAME 3062 SIZE -ALL 0059139 --Nat a Purchasable Itern— J09567 IMPELLER RH 8" QIA Cl 0095669 --Nat a Purchasable Item--- ;097800 COVER.ST BOX 8'',Dl 009T799 --Not a Purchasable Item-- 3062 1-112=8 Quantity 1 EA 1 EA 1 EA I EA 1 EA 2 EA 1 EA 1 EA 2 EA 1 EA 1 EA I EA 1 EA i EA I EA Part Number Description 138854 3062,1-112X1X8.Df,PKG 0063423 --Not a Purchasable Item-- 0066574 SLEEVE.' WOODS #7N 0066576 HUB,7SCH,.875- W162-73CH HUB,7SCH,1-625" W78C35 FLANGE,7SC35 0097363 GUARD,CPLG,7-,D.00',STL 4101764 —Not a Purchasable Item— D03217 PLUG,PIPIE,SO,.250-'NPT,ZP 058138 FOOT,FRAME 3062 SIZE -ALL 0058139 —Not a Purchasable Item— :^,095670 IMPELLER RH 8"DIA CI 0095069 ---Not a Purchasable Item-- 1209780Er COVERS ST GOX VTI 0097799 —Not a Purchasable Item- 30621-1127i1)C8 12uanM 1 EA EA 1 EA 1 EA 1 EA 2 EA 1 EA 1 EA 2 EA 1 EA 1 EA I EA 1 EA 1 EA 1 EA 0057697 OILER TRICO#52(30052) 1 OM133 SEAL,LIP,718X1-114X3d16 CR#8624 1 CM134 SEAL.LIP125X1.75X_25 DBL.CR#12364 1 EA 0001146 SCREWDRIVE,RDHD,#f4,.187 STL 4 -3058172 COVER -BEARING INBOARD 1 EA 0058173 --Not a Purchasable Item— 3062 1 FA 0058188 DEFLECTOR 1-15164 BORE 1 EA D058190 BOLT,EYE,318-16,1.25W STEEL 1 0059629 SCREUV HXHD.19-20,1.250'' Zp 6 D0D3225 O-RING 2-118X2 5f16 3132THK,70 DUROMETER 1 L; 0093231 SCREW.HXHD,114-20_ 625" GRS,ZP 2 EA OOM34 SHAFT,PUMP 4140 STEEL 3062 1 EA 0037358 ---Nota Purchasable Item— COLD 15.25 IN 0100811 HOUSING,BRG 3062 1 EA 0100810 --Not a Purchasable Item--- EA O100813 CARBEARING F16.3062 1 EA 0100812 --Not a Purchasable Item--- 1 -- _ 02756 SCREWSKSETCP,114-20,.25 2 EA 0002553 PLUG.PIPE,SQ, 1251P 2 EA 15-5-6 NUTHEX,V4-20,ZP 3 EA 23014 KEY 3116 SQ X i U2 1 EA IAA-6402 --Nota Pur#rasable Itern--- MATIQ 1. EA 0003073 KEY.WOODRUFF 1f8X1l2 #3 1 EA 0003300 WASHER,LOCK W-06 i EA 0003304 NUILOCKBEAPJNG.N-06 1 EA 0003306 BEARIN0,I3ALL,SKF 5206£C3 1 EA 0003314 BRG,EALL,6207.C3 NO GIBS FAG U EA 4006406 —Not a Purchasable Item— DEMING 1 EA 1101774 ---Not a Purchasable Item— 1 0006012 NUTHEX,318-16,316SS 2 EA 0030713 RING,PKG, 312".1 251 88 5 EA 0049953 STUD,3.8-16,2.250",3163S 2 EA 0056998 CASTING,GLAND,SPLIT,STL 2 EA 0076639 RING, LTRN,HALF, 1.25X1.SS 2 EA -2094635 SLEEVE_3062.1.25"OD_316S SHAFT t EA 0028826 —Not aPurchasable Item--- 316 4.809 IN 119987 --Not a Purnasable Item— 1 EA 138853 —Not a Purchasable Item--- 1 EA, 3003758 SHIM;_75YTH,2'XT.CI 3 EA 0003778 —Noma Purchasable Item-- Cf 1 EA 0003769 SHIM. 1.00"7H,2" X2",CI 3 EA 0003779 --ND[ a Purchasable Item— CI 1 EA .3015325 SHIM,_75YTH,3'7C3",CI 4 EA 0015331 --Not a Purchasable Item-- CI 1 EA 138852 13ASE,15X52 TYPE A254fiT 1 EA 015-136-E26 SCREWHXHl3.112-13,3.004" GR5 4 EA 015-69-E26 SCREW.HXHD,318-16,2.000" GR5 4 EA Fig. 3062 Basic Pump Standard and Optional Equipment DEMING AA6, AB6, AA8, AB8 - Bulletin 3060 www.cranepumps.com Chemical & Process ANSI Pumps SM'N.P.T. CAaIND [NUW — {6l9[) J PUMP WITH NORMAL PACKING BOX & SPLIT, GLAND —it STANDARD PACKING BOX 1Y' NPTDAIRIE CONNEI ILAT CANNECIDlQ rIGN RIND 1R•N.P.T. ,eT17A' I N.P.I--'I 7 7 <"3.Y, NG TIPS ONa 1AT 01,kY Guwoear Vi•NP .P.T. J N.r. CODLING GRAIN (iI1GGFD) "TOawrOL INLErl0u11ET WATER JACKETED PACKING BOX NOTE: IT —I SEAL GLAND LJ,� ('GYTRING S�EAT) FURNISHED IF CHECKED I� 11a• N.P.T.eRFxE FnTmn PUMP WITH WATER JACKETED PACKING BOX A SPLIT, GLAND 2.14'N.P.T. �I I u JJ 2 5& I -- SPLIT GLAND SNUFFING GLAND 1*1 1Y•NPf-IHORLUDE rEl6HGRLLBE 2 t f2' - 14' NP.T.N I+--�{I I " — I I -- - �I V 2 31B" -C DLO 1 91B' it 1 2712" 1Y'N.P.T. LuN 1w N.P.T. SEAL GLAND (CLAMPED SEAT) m Customer Shop Order No. Date: By: Pump Fig. No. Size Curve No. GPM Head Sp. Gr. Temp. Rotation Paddng/Seal Data Motor MFGR Hp RPM Phase -Cycle Voltage Frame Enclosure Insulation Furnished Mounted Data by PAGE 28 CRAN E PUMPS & SYSTEMS DATE 7107 db A Crane Co. Company USA: (937) 778-8947 - Canada: (905) 457-6223 • International: (937) 615-3598 DEMING a Parts for Fig. 3065 Industrial Section 36 www.cranepumps.com Bulletin 95 Repair Parts Fig. 3060 Series End Suction Centrifugal Pumps Assembly and Parts List Oil Lubricated Construction 1 iB 1 11 212 249 289 261 214 77 208 73 — 212 1 j4h CON97RUCT10N FOR 19 P.4A&A05A50 4A90.A70 73 CONSMUCRON FOR 2 210 A20, A30, A40. ABO 2B I 275 13 235 OONSTRUC ION FOR 19 2N 33 37 A10 33 ,jia,, 213 O 237 1B5 t' 292 22 az 40 a0 49 35 i238 20a Y( �� 69 236 17 I 239 286 204 18 18 249 277 212 274 77 51 WARNING: t CANCER AND REPRODUCTIVE HARM - WWW.P65WARNINGS.CA.GOV * Item No. Name of Part Item No. Name of Part Item No. Name of Part 1 Casing *47 Bearing Cover Seal (Inboard) 235 Breather 2 Impeller *49 Bearing Cover Seal (Outboard) 236 Pipe Plug 8 Pump Shag 51 Oil Slinger 237 Pipe Plug 11 Packing Box Cover *69 Bearing Lack Washer 236 Pipe Plug *13 Packing *73 Casing Gasket 239 Stud *16 Ball Bearing (Inboard) 77 Lubricator 249 Hex Nut 17 Split Gland 195 Set Screw *18 Ball Bearing (Outboard) 274 Frame Foot 19 Frame 203 Name Plate 275 Lifting Ring 22 Bearing Lock Nut 204 Adjusting Lock Nut *29 Lantern Ring 206 Split Gland Clip 277 Cap Screws 33 Bearing Housing (Outboard) 208 Pipe Plug 281 Gland Stud 35 Bearing Cover (Inboard) 210 Hex Nut 286 Jack Screw (Breathing Cover) 37 Bearing Cover (Outboard) 212 Cap Screw 292 "O" Ring (Bearing Cover) *38 Shaft Gasket 213 Cap Screw 293 Bearing Name Plate (Not Shown) 40 Deflector 214 Drive Screw 278 Caution Label (Not Shown) 46 Coupling Key *232 "O' Ring 332 Cap Screw CRANE PUMPS &SYSTEMS S ECTION 95 1 ® 10118 A Crane Co. Company USA: (937) 77$-8947 Canada: (905) 457-6223 International; (937) 615-359$ Parts for Fig. 3062-3065 Industrial Section 36 Bulletin 95 DEMING a www.cranepumps.com Repair Parts Fig. 3060 Series End Suction Centrifugal Pumps Assembly and Parts List Oil Lubricated Construction - With Shaft Sleeve 17 1 19 1 11 212 249 239 78 212 11 281 214 17 2a8 296 1B 1 CONSTRUCTION FOR 19 249 AA40-AMASD 79 212 203-AO&A70 1 210 CONSTRUCTION FOR 73 78. A29, Aso, Asa, ABo - 2 14 29 I 275 CONSTRUCTION FCR 1s 235 A1D 19 232 sg 87 38 237 198 213 9a2 ] 292 �J 279 22 47 48 4D 49 as 2W 208 (ESp, 89 238 17 I 299 2" 204 16 18 249 277 212 274 77 81 QWARNING: i CANCERAND REPRODUCTIVE HARM - i WWW.P65WARNINGS.CA.GOV " Item No. Name of Part lism No. Name of Part Item No. Name of Part 1 Casing *47 Bearing Cover Seat (Inboard) 235 Bre ather 2 Impeller *49 Bearing Cover Seal (Outboard) 236 Pipe Plug 6 Pump Shaft 51 Oil Slinger 237 Pipe Plug 11 Packing Box Cover "69 Bearing Lock Washer 238 Pipe Plug "13 Packing *73 Casing Gasket 239 Stud *14 Shaft Sleeve 77 Lubricator 248 Hex Nut "16 Ball Bearing (Inboard) 195 Set Screw 17 Split Gland 274 Frame Foot *18 Ball Bearing (Outboard) 203 Name Plate 275 Lifting Ring 19 Frame 204 Adjusting Lack Nut 22 Bearing Lock Nut 206 Split Gland Clip 277 Cap Screws "28 Lantern Ring 20$ Pipe Plug 278 Cautivn Label (Not Shown) 33 Bearing Housing (Outboard) 210 Hex Nut *279 Shaft Sleeve Key 35 Bearing Cover (Inboard) 212 Cap Screw 281 Gland Stud 37 Bearing Cover (Outboard) 213 Cap Screw 286 Jack Screw (Breathing Cover) *38 Shah Gasket 214 Drive Screw 292 "O" Ring (Bearing Cover) 40 Deflector *232 "O" Ring 293 Bearing Name Plate (Not Shown) 46 Coupling Key 332 Cap Screw 25 AGECRANE PUMPS &SYSTEMS DATE 70176 A Crane Co. Company USA: (937) 77$-8947 Canada: (905) 457-6223 international: (937) 615-3598 ® Parts for Fig. 3062-3065 DEMING Industrial Section 36 www.cranepumps.com Bulletin 95 Repair Parts Fig. 3060 Series End Suction Centrifugal Pumps Assembly and Parts List Water Jacketed - Oil Lubricated Construction with Shaft Sleeve n QWARNING: CANCER AND REPRODUCTIVE HARM - WWW.P65WARNINGS.CA.GOV Item No. Name of Part Item No. Name of Part Item No. Name of part 1 Casing *47 Bearing Cover Seal (Inboard) 235 Breather 2 Impeller *49 Bearing Cover Seal (Outboard) 236 Pipe Plug 6 Pump Shaft 51 Oil Slinger 237 Pipe Plug 11 Packing Box Cover *69 Bearing Lads Washer 238 Pipe Plug *13 Packing *73 Casing Gasket 239 Stud *14 Shaft Sleeve 77 Lubricator 249 Hex Nut *16 Ball Bearing (Inboard) 195 Set Screw 17 Split Gland 274 Frame Foot *18 Ball Bearing (Outboard) 203 Name Plate 275 Lifting Ring 19 Frame 204 Adjusting Lack Nut 277 Cap Screws 22 Bearing Lock Nut 206 Split Gland Clip 278 Caution Label (Not Shown) *29 Lantern Ring 208 Pipe Plug *279 Shaft Sleeve Key 33 Bearing Housing (Outboard) 210 Hex Nut 281 Gland Stud 35 Bearing Cover (inboard) 212 Cap Screw 286 Jack Screw (Breathing Cover) 37 Bearing Cover (Outboard) 213 Cap Screw 292 "O" Ring (Bearing Cover) *38 Shaft Gasket 214 Drive Screw 293 Bearing Name Plate (Not Shown) 40 Deflector *232 1 "O" Ring 1 332 1 Cap Screw * Recommended spare parts CRANE PUMPS & SYSTEMS SECTION 95 PAGE 3 ® DATE 10118 A Crane Co. Company USA: (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598 =i Parts for Fig. 3062-3065 Industrial Section 36 DEMIN Bulletin 95 www.cranepumps.com Repair Parts Fig. 3060 Series End Suction Centrifugal Pumps Assembly and Parts List Grease Lubricated Construction \ J l �� ,- - - n QWARNING: I CANCER AND REPRODUCTIVE HARM - W W W.P65WARN INGS.CA.GOV Rem No. Name of Part Item No. Name of part Item No. Name of Part 1 Casing 46 Coupling Key 222 Pipe Plug 2 1 Impeller *47 Bearing Cover Seal (Inboard) 225 Pipe Plug 6 Pump Shaft *49 Bearing Cover Seal (Outboard) 236 Pipe Plug 11 Packing Box Cover 51 Oil Slinger 239 Stud *13 Packing *69 Bearing Lock Washer 242 Grease Fitting *14 Shaft Sleeve *73 Casing Gasket 249 Hex Nut *16 Ball Bearing (Inboard) 195 Set Screw 17 Split Gland 274 Frame Foot •18 Ball Bearing (Outboard) 203 Name Plate 275 Lifting Ring 19 Frame 204 Adjusting Lock Nut 22 Bearing Lock Nut 206 Split Gland Clip 277 Cap Screws *29 Lantern Ring 207 Grease Fitting 278 Caution Label (Not Shown) 33 Bearing Housing (Outboard) 208 Pipe Plug *279 Shaft Sleeve Key 36 Bearing Cover (Inboard) 210 Hex Nut 281 Gland Stud 37 Bearing Cover (Outboard) 212 Cap Screw 286 Jack Screw (Breathing Cover) *38 Shaft Gasket 213 Cap Screw 293 Bearing Name Plate (Not Shown) 40 1 Deflector 214 1 Drive Screw 332 1 Cap Screw * Recommended spare parts LAGEIDN 4 CRANE PUMPS & SYSTEMS DATE 10I16 a A Crane Co. Company USA: (937) 778-8947 • Canada: (905) 457-6223 - International: (937) 615-3598 ® Parts for Fig. 3062-3065 DEMING Industrial Section 36 wwwcranepumps.com Bulletin 95 Repair Parts Assembly and Parts List Fig. 3060 Series End Suction Centrifugal Pumps Water Jacketed - Oil Lubricated Construction High Temp Frame with Shaft Sleeve QWARNING: CANCER AND REPRODUCTIVE HARM - W W W.P65WARNINGS.CA.GOV Item No. Name of Part Item No. Name of Part Item No. Name of Part 1 Casing *47 Bearing Cover Seal (Inboard) 235 Breather 2 Impeller *49 Bearing Cover Seal (Outboard) 236 Pipe Plug 6 Pump Shaft 51 Oil Slinger 238 Pipe Plug 11 Packing Box Cover *69 Bearing Lock Washer 239 Stud *13 Packing *73 Casing Gasket 249 Hex Nut *14 Shaft Sleeve 77 Lubricator *16 Ball Bearing (Inboard) 195 Set Screw 274 Frame Foot 17 Split Gland 275 Lifting Ring *18 Ball Bearing (Outboard) 203 Name Plate 19 Frame 204 Adjusting Lock Nut 277 Cap Screws 22 Bearing Lock Nut 206 Split Gland Clip 278 Caution Label (Not Shown) *29 Lantem Ring 208 Pipe Plug *279 Shaft Sleeve Key 33 Bearing Housing (Outboard) 210 Hex Nut 281 Gland Stud 35 Bearing Cover (Inboard) 212 Cap Screw 286 Jack Screw (Breathing Cover) 37 Bearing Cover (Outboard) 213 Capp Screw 292 'O" Ring (Bearing Cover) *38 Shaft Gasket 214 Drive Screw 293 Bearing Name Plate (Not Shown) 40 Deflector *232 'O' Ring 294 Pipe Plug 46 Coupling Key 1 332 1 Cap Screw .................,..... �r��., ram. w CRANE PUMPS & SYSTEMS SECTION 95 PAGE 5 ® DATE 10118 A Crane Co. Company USA: (937) 778-8947 * Canada: (905) 457-6223 * international: (937) 615-3598 Parts for Fig. 3062-3065 Industrial Section 36 Bulletin 95 DEMING 0 www.cranepumps.com Repair Parts Assembly and Parts List Fig. 3060 Series End Suction Centrifugal Pumps Oil Lubricated Con uction - with Shaft Sleeve High Temp Frame 11 1 19 1 11 212 249 239 Tb 212 206 CONSTRUCTION FOR 19 275 AAAB-AGE ABO` 73 -MO-A70 CONSTRUCTION FOR A19 Item No. Name of Part Item No. Name of Part Item No. Name of Part i Casing *47 Bearing Cover Seal (Inboard) 235 Breather 2 Impeller *49 Bearing Cover Seal (Outboard) 236 Pipe Plug 6 Pump Shaft 51 Oil Slinger 238 Pipe Plug (Not Shown) 11 Packing Box Cover .69 Bearing Lock Washer 239 Stud *13 Packing *73 Casing Gasket 249 Hex Nut *14 Shaft Sleeve 77 Lubricator *16 Ball Bearing (Inboard) 195 Set Screw 274 Frame Foot 17 Split Gland 275 Lifting Ring *18 Ball Bearing (Outboard) 203 Name Plate 19 Frame 204 Adjusting Lock Nut 277 Cap Screws 22 Bearing Lock Nut 206 Split Gland Clip 278 Caution Label (Not Shown) *29 Lantern Ring 208 Pipe Plug *279 Shaft Sleeve Key 33 Bearing Housing (Outboard) 210 Hex Nut 281 Gland Stud 35 Bearing Cover (Inboard) 212 Cap Screw 286 Jack Screw (Breathing Cover) 37 Bearing Cover (Outboard) 213 Cap Screw 292 "O" Ring (Bearing Cover) *38 Shaft Gasket 214 drive Screw 293 Bearing Name Plate (Not Shown) 40 Deflector *232 "O" Ring 294 Pipe Plug 46 1 Coupling Key 1 1 332 1 Cap Screw * Recommended spare parts L SECT85 CRANE PUMPS &SYSTEMS 10118 A Crane Co. Company USA: (937) 778-8947 • Canada: (905) 457-6223 • international: (937) 615-3598 DEMING 0 www.cranepumps.com Parts for Fig. 3062 Industrial Section 36 Bulletin 95 Repair Parts Please Order By the Part No. AA-6 AB-6 AA-8 A8-8 l%xlx6 3xl%x6 I%xlx8 3xl%x8 Item Name and Description Part Drawing Part Drawing Part Drawing Part Drawing No. No. No. No. No. No. No. No. 1 Casing -150 lb. F.F. Flange Ductile Iron 0056049 42061 0056075 42072 0097790 42038 0097806 42051 316 SS 0056063 42061 0056079 42072 0097792 42038 0097808 42051 Alloy 20 SS OD56055 42061 0056081 42072 0097794 42038 0097810 42051 2 Impeller Cast Iron 0056303 27232 0056329 27234 0094471 34788 0095870 34830 316 SS D056287 27232 0056313 27234 OD97796 34788 0097812 34830 Alloy 20 SS 0056289 27232 0068315 27234 0097798 34788 OD97814 34830 6 Shalt (Solid Type) SAE 4140 Steel 0057283 27316 0057283 27316 0057283 27316 0057283 27316 316 SS 0057285 27316 0057285 27316 0057285 27316 0057285 27316 Carp. 20 SS 0057286 27316 0067286 27316 D057286 27316 0057286 27316 6A Shah (Sleeve Type) - New Style SAE 4140 Steel 0094634 28884 0094634 28684 0094634 28684 0094634 28684 316 SS OD94700 28684 0094700 28684 0094700 28684 0094700 28684 Carp. 20 SS 0094774 28684 0094774 28684 0094774 28684 0094774 28684 11 Pecking Box Cover - Standard Ductile Iron 0055572 33626 0056572 33626 D097800 34791 0097800 34791 316 SS 0056576 33626 0056676 33626 0097802 34791 0097802 34791 Alloy 20 SS 0056578 33626 0056578 33626 0097804 34791 0097804 34791 11 Pecking Box Cover (WaterJacketed) Fab. Stool 0099944 34947 0099W 34947 - - - - 316SS POA - POA - - Alloy 20 SS POA POA - * 13 Stuff. Box Packing Rings (5 Req'd) GAR 8913 G030713 0030713 - 0030713 0030713 JC1335 OD57153 1 0057153 1 - 0057153 - 0057153 - Pure Teflon Fibre 0063453 G063453 - 0063463 - 0063453 - Graphite Filament 0063451 - 0063451 - 0063451 0063451 * 14 Shaft Sleeve - Long - New Style 316 SS 0094635 12M34 0094635 120-934 0094635 120-934 0094635 120-934 Alloy 20 SS 0094702 120-934 00947D2 120-934 0094702 120-934 0094702 120-934 440C SS- Hardened 0094708 120-934 0094708 120-934 0094708 120-934 0094708 1204334 * 14A Shaft Sleeve - Long - Old Style 31 B SS 0057306 118-767 0057306 118-767 0057306 118-767 0057306 118-767 Alloy 20 SS 0057308 118-767 0057308 118-767 0057308 118-767 00573DB 118-767 440C SS - Hardened 0057307 118-767 0057307 118-767 0057307 118-767 0057307 118-767 * 16 Bell Bearing - =7 - Inboard - Radiant 0003314 - 0003314 - 0003314 - 0003314 17 Split Stuff. Box Gland Ductile iron 0057000 118-075 0057000 118-075 0057000 118-075 1 0057000 118-075 Alloy 20 SS OD57009 118-075 0057009 118-075 0057009 118-075 0057009 118-075 17A Stuffing Gland Ductile Iron 0058823 27132 0058823 27132 0058823 27132 0058823 27132 Alloy 20 SS 0058826 27132 0058826 27132 0058826 27132 0058826 27132 .18 Ball Bearing - 52DB WLIA 0003306 - 0003306 - 00033D6 - 0003306 - Outboard - Thrust 19 Frame Only- Cast Iron - Std, 0056936 41324 0066935 41324 0056936 41324 0056936 41324 19A Frame Only- Hf-Temp. OD77203 41532 0077203 41632 0077203 41532 0077203 41532 22 Bearing Lodmul- Steel 0003304 - 0003304 - 0003304 - 0003304 — * 29 Lantern Ring - Teflon (half - 2 req'd) 0076639 119-511 0076639 119-511 0076639 119-511 0076639 119-511 NOTE: 1. All packing assembly parts are for pumps with packed stuffing box. 2: For Information and prices on Mechanical Seals, refer to Price Pages 3060. 3: Pump Serial Number must be fumished when ordering repair parts. POA - Price on Application * Recommended spare parts CRANE PUMPS & SYSTEMS SECTION 95 PAGE 7 ® DATE 7108 ACrane Co. Company USA. (937) 778-8947 • Canada: (905) 457-6223 * international: (937) 615-3598 Parts for Fig. 3662 Industrial Section 36 Bulletin 95 Repair Parts DEMING 8 www.cranepumps.com Please Order B the Part No. y 'A$ A84 AA4 AB-8 1'Ax1x6 3xl%x8 1%x1xa 3x1'/1x8 Item Name and Description Part Drawing Part Drawing Part Drawing Part Drawing No. No. No. No, No. No. No. No. 33 Bearing Housing- O.B.- New Style 0100811 28570 0100811 28570 0100811 28570 0100811 28570 35 Bearing Coverl.B. C.I 0058172 118-809 0058172 118-809 0058172 11"09 0058172 118-809 37 Bearing Cover- O.B. - New Style 0100813 28571 0400813 28571 0100813 28571 0100813 28571 .38 Shaft Gasket ("O"Ping) ODS7226 - OD57226 - 006722B - 0057226 - Tefion Coated Buns 40 Deflector -Teflon 0058188 118-811 0058188 118-811 0058188 118-811 0058188 11"11 46 Coupling Key - 3116' Sq. x 1-1/2" - Steel 0002196 - 0002195 - 0002195 - 0002195 - ' 47 Bearing Cover Seal - Inboard 0058134 - 0068134 - 0058134 0058134 ` 49 Bearing Cover Seal - Outboard 0068133 - 0058133 - 0050133 - 0058133 - 51 pit Slinger or Retainer - Bronze 0067262 118-430 ODS7262 118-430 0057262 118430 0057262 118-430 ` 69 Brg. Lock Washer - Outboard - Steel 0003300 - 0003300 - 0003300 - OD03300 - " 73 Casing Gasket - Durlon 0120372 118-654 0120372 11"64 0120487 121-006 0120487 121-006 Casing Gasket -Teflon 0057161 118-654 0057161 118-654 0118081 - 0118081 - 77 Lubricator- For Oil Luba Only 0057697 - 0067697 - 0057697 - 0057697 195 Set Screw - For Item 51 0001463 - 0001463 0001463 - 0001463 - ' 202 Brg. Snap Ring - Outboard Steel 0068136 - 0058136 - 0058136 0058136 204 Adjusting Lock Nut - 20N.C. 0069345 - ODS9345 0059345 OD59M ZJnc Plated (3 Rsq'd) 206 Split Gland Clip - 316 SS (2 Req'd) 0047657 117-918 0047657 117-91 B 0047657 117-918 0047657 117-918 207 Grease Filling - 1/8' - 0003131 - 0003131 - 0003131 - 0003131 - For Grease Luba Only 208 Pipe Plug -1/4' - For Item 11 Iron 0002009 0002009 - 0002009 00020DO 316 SS 0006262 0006252 - 0006252 - 0008262 Carp.20 SS 0012454 - 0012454 - 0012454 - 0012454 210 Hex Nut - 318" For Item 281 316 SS (2 Req'd) 0006012 - 0006012 0000012 - 0006012 - Carp. 20 SS (2 Req'd) 0006013 - 0006013 0006013 - 0006013 212 Cap Screw - 3/8" For Item 19 to 1 Steel(6 Raq'd) 0058787 0058787 - 0005238 - OD05238 - C-20 SS (8 Rec('d) 0093571 - 0093571 0000401 - 0000401 - 213 Cap Slew -1/4" x 1-1/4" - Item 37 to 19 0059629 0059629 - 0059629 - 0059629 - Eno Plated (3 Req'd) 222 Pipe Plug - Iff - Zinc Plated - 0002553 0002653 0002553 - 0002553 For Grease Luba Only 225 Pipe Plug - 114" - Zinc Plated - 0002009 OD02009 - 0002009 - 0002009 - For Grease Luba Only ' 232 '0" Ring - For Item 19 7 0057228 - 0057228 0057228 0057228 For Oil Luba Only 235 Breather- 1/8'Alemite- 0039022 - 0039022 0039022 0039022 For Oil Luba Only 236 Pipe Plug - 114' - Zinc Plated 0002009 0002009 - 0002009 0002009 - (Not Shown) For Oil Luba Only 237 Pipe Plug - 118" - Zinc Plated - 0002563 - 0002553 0002553 - 0002553 For Oil Luba Only 238 Pipe Plug - 118' - Zinc Plated - 0002553 - OD02553 - D002553 0002653 (Not Show) For Oil Luba Only 242 Grease Fitting - 1/8' - Steel 0003131 - 0003131 0003131 0003131 For Grease Luba Only 1 273 Casing Foot - Cast Iron 0056966 27291 0056966 27291 1 - 1 274 Frame Foot - Standard 0058138 118-813 0058138 118-813 0058138 118-813 0068138 118-813 Cast Iron- Water Cooled 0057234 118-774 CM7234 118-774 0057234 118-774 OD57234 118-774 - Hi Temp. 0077231 119-564 0077231 119-584 0077231 11 M64 0077231 119-W 275 Li fing Ring - 3/6" x 1/2' -Steel 0058190 - 0058190 - 0068190 0058190 - 278 Cap Screw - 318" x 718" - Item 273 to 1 0003404 0003404 - 0003404 D003404 - 277 Cap Sam - aW x 1' - Steel - (2 Req'd) 0000397 0000397 0000397 0000397 - For Regular Frame Foot Cap Screw - 3/8" x 2"- Steel - (2 Req'd) 00D0408 - 0000408 0000408 - 00DO408 - For Water Cooled Frame Fool 1. Casing foot is cast integral with the casing. ' Recommended spare parts SECTION a$ AGECRAM E PUMPS & SYSTEMS DATE 7108 A Crane Co. Company USA: (937) 778-8947 • Canada: (905) 457-6223 • Intemational: (937) 615-3598 DEMING a www.cranepumps.com Parts for Fig. 3062 Industrial Section 36 Bulletin 95 Repair Parts Please Order B the Part No. y AA-6AB4 AA4 AB-8 1%xIx6 3xl%x6 1'hxixa 3xl%xa Item Part Drawing Part Drawing Part Drawing Part Drawing Name and Description No. No. No. No. No. No. No. No. '279 Shaft Sleave Key- SS 0003073 0003073 0003073 0003073 1 18'x 117 - #3 woodruff 280 Gasket -1116'-Vellumoid 0057457 0057467 - 0057457 - 0057467 For water Cooled Frame Foot 281 Gland Stud - 318' - 316 SS 0021390 - 0021390 0021390 - OD21390 - Carp.20 SS 0046048 - 0046048 - 0046048 - 0046048 - 2 Req'd with Item 17 4 Req'd with Item 251 264 Stuffing Gland Ring 0057231 - 0057231 - 0057231 - 0057231 - GAR8913(NotShown) 286 Jack Screw (114" -20 x 1"- Cap Screw) 0056929 0056929 - 0056929 - 0066929 Zinc Plated - For item 37 (3 Raga) 292 "O' Ring for Item 37 0093225 - G093225 - 0093225 - OD93225 For Oil Luba Only 332 Cap Screw- item 37 to 32 0093231 0093231 - 0093231 - 0093231 114" - 20 x 5d8" - (2 Req'd) For Pumps Fitted with Mechanical Seal Standard Inside Seals. O-Rlng or Clamped Stationary Seats HBm &5 John Crane Single Seals Type 1 - O-Ring Mounted Type 9 - O-Ring Mounted Type 9 - Clamped Seal Code Part No. Seal Code Part No. Seal Code Part No. BF171 0078880 QXF171 0060650 QF171 0060644 BF1C1 0078879 QXF1C1 0060651 QF1C1 0060646 BF191 0078881 OXF191 0060652 QF191 0060646 XF171 0081430 - XF1C1 0080372 1 - - _ - Item 65 John Crane Double Seals - O-RingMounted BF2C1 0045935 QXF171 0076967 - BF191 0060702 QXF1C1 0076958 - NA QXF191 0076959 _ For information and prime on Mechanical Seals, refer to Price Pages 3060 Hem 251 Seal Gland - For O-RingMounted Stationary Seat Description For Type 1 Seat For Type 9 Seal Seal Gland Type (1) Standard Part No. (2) Cooling Part No. (3) Quench Part No. (1) Standard Part No, (2) Cooling Part No. (3) Quench Part No. Ductile Iran Alloy20 1 0064932 0065185 0064932 G065185 0064847 0064843 0064932 OD85185 0064932 0065185 0064847 0064843 `Seal Gland Gasket- Part No. 0086339 Throttle Bushing - Bronze - Pert No. 0064816; Carbon - Part No. 0ON817 Hem 251 Seal Gland - For Clamped Stationary Seat Description For Type 9 Seal Seal Gland Type (5) Cooling Part No. (3) Quench Part No. (4) Plain Part No. Ductile fron Alloy 20 0064836 0064834 0064839 0064837 0066169 0066167 Throttle Bushing - Bronze - Part No. 0064819; Carbon - Part No. 0064820 Spring Holder - For use with Type 1; Seal - PN - 0077588; Set Screw - (2 Req'd) PN 0078898 1. Includes 2 taps for flushing or lubricating seal 2. Includes 2 taps - may be used for cooling 3. Includes 4 taps for flushing. vent and drain. Require throttle brushing with single seal 4. Plain gland - no taps 5. Includes 2 taps for cooling, flush or lubrication . Recommended Spare Paris CRANE PUMPS & SYSTEMS SECTION 95 PAGE 9 ® DATE 4115 A Crane Co. Company USA: (937) 778-8947 • Canada: (905) 457-6223 • Intemational: (937) 615-359$ Parts for Fig. 3062 Industrial Section 36 DEMING Bulletin 95 www.cranepumps.com Repair Parts For Pumps Fitted with Mechanical Seal Please Order By the part No. Standard Inside Seals, O-Ring or Clamped Stationary Seats mom es Durametallic Single Seals Type RO Type ROTT Seal Code O-Ring Mounted Clamped O-Ring Mounted Clamped Part No. Part No. Part No. Part No. EX5 0060750 0060738 0060762 0060744 EY5 0060748 0060736 0060760 0060742 E55 0060749 0060737 0060761 0060743 Item 65 Durametallic Double Seals - O-Ring Mounted Seal Code Type ORO Type RO Type ROTT Part No. Part No. Part No. EX5 0060798 0060804 0060810 EY5 OD60796 D060802 0060808 E55 1 0060797 0060803 0060809 For infonmadon and prices on Mechanical Seals, refer to Price Pages 3060 Hem 251 Seal Gland - For O-Ring Mounted Stationary Seat Descrlptton Type RO & CRO Seal Type ROTT Seal Seal Gland Type (1) Standard (2) Coolfng (3) Quench (1) Standard (2) Cooling (3) Quench Part No. Part No. Part No. Part No. Part No. Part No. Ductile Iron 0064932 0064932 0064847 0065296 G065296 0066301 Alloy 20 0065185 0065186 0064843 0065299 0065299 0066303 " Seal Gland Gasket - Part No. 0066339 Throttle Bushing - Bronze - Part No. 0064816; Carbon - Part No. 0064817 Item 251 Seal Gland - For Clam ed Insert Description Type RO & ROTT Seal Seal Gland Type (4) Plain (5) Cooling (3) Quench Part No. Part No. Part No. Ductile Iron 0066166 0064827 0064830 Alloy 20 0066164 G064825 006*28 Throttle Bushing - Bronze - Part No. 0064819; Carbon - Part No. ODOU20 1. Includes 2 taps for flushing or lubricating seal 2. Includes 2 taps - may be used for cooling 3. Includes 4 taps for flushing. vent and drain. Require throttle brushing with single seal 4. Plain gland - no taps 5. Includes 2 taps for cooling, flush or lubrication - Recommended Spare Parts PAGED 10 CRANE PUMPS & SYSTEMS DATE 7/08 0. A Crane Co. Company USA; (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598 Case Farms Morganton Hatchery Irrigation System Expansion Operation and Maintenance Procedures { • SEAL 17069 "ell Mao MacConnell & Associates, P.C. 1101 Nowell, Road, Suite 118 Raleigh, North Carolina 27607 P.O. Box 129 Morrisville, North Carolina 27560 Phone: (919) 467-1239 Fax: (919) 319-6510 Operation and Maintenance Operation and maintenance is important to ensure the efficiency and longevity of any system. This Operation and Maintenance Manual will provide a detailed and itemized guide to promote proper operation and maintenance of the Case Farms - Morganton Facility Spray Irrigation system. I. General Faulty components shall be replaced or repaired as needed. Although this document is very detailed, there may be an opportunity for problems to arise not addressed in this Operation and Maintenance Manual. Any item not mentioned in this document shall be inspected monthly for deficiencies in its intended use. If any item not discussed in this document is found to be faulty, the manufacturer or local representative of said faulty item shall be contacted for instructions regarding its operation, maintenance, repair, or replacement. For safety measures, all wastewater treatment and disposal equipment shall be located in secured areas to prevent unauthorized access. The lagoon area is fenced off and all pumps are located in a pump house both of which shall remain locked to prevent unauthorized access. The spray irrigation area disposes of water that is pathogen free and shall II. Pumps A. All Pumps All flow entry and exit points shall be inspected weekly for proper function. Verify that all flow entry and exit points are free from blockage or obstruction. All pumps are to be located in the pump house adjacent to the aerated storage lagoon. The pump house shall remain locked at all times to prevent unauthorized access. 1. Noisy Operation Noisy operation and/or excessive vibration is generally caused by pump starvation. This is commonly referred to as cavitation. The most common causes of cavitation are as follows: a. Suction line size is too small to handle the flow at the liquid viscosity. b. Suction valve is partially closed. C. Suction strainer is clogged and requires cleaning or strainer will not permit sufficient flow to pump. d. Suction line is too long, creating excessive resistance which restricts the flow to the pump. 2. Spare Parts Spare Parts shall be kept on the premises. Spare part inventory is difficult to predict due to system variations, and should thus be decided as system records develop. One of each pump part shall be kept in reserve. 3. Pump Troubleshooting Symptom Likely Cause Solution Will not prime, slow to prime Air leak in suction line Tighten connections Clack valve not seating Replace clack valve Discs worn or damaged Replace discs Suction strainer clogged Clean strainer Suction lift to high Reduce suction lift Liquid temp. to high Reduce temp. or lift Discs not seating due to solids accumulation Clean or replace discs Low Pump capacity or discharge pressure lower than planned Discharge head too high Reduce pump capacity Excessive suction lift Reduce suction lift Pump obstructed Remove obstruction Pump worn Disassemble and replace worn parts Pump speed too low Increase speed (when available) Pump requires excessive horsepower Liquid viscosity or specific gravity greater than planned Review liquid and system specifications Total head higher than planned Review liquid and system s ecification Closed or partially closed discharge valve Check discharge piping s stem for closed valve Piping obstructed by solids buildup Clean piping system Excessive vibration Discharge head too high Reduce pump capacity Liquid viscosity too high Reduce pump speed Cavitation caused by obstructed suction piping system Remove suction line obstruction Pump damaged Disassemble and repair pump Pipe line obstructed Remove obstruction Poor drive life Misalignment between pump and drive Realign pump and drive No flow Suction pipe not emersed in liquid Lengthen suction pipe Drive not operating Check circuit breaker Flow being diverted in discharge piping system Check valves in discharge piping system Obstruction in suction piping system Open valve or clear obstruction 4. Preventative Maintenance 1. Be sure all nuts and cap screws are fully tightened. 2. Occasionally grease pedestal bearings, especially in corrosive or dusty environments, as per lubrication schedule. 3. Check coupling wear and alignment periodically. Replace coupling element before excessive backlash develops on direct connected units. Belt tension should be checked and readjusted to normal standards if a V-belt drive is used. 4 Always ensure drive cover is in place to protect personnel from injury and eliminate foreign material entry into the area above sealing trunnions. 5. Visually inspect trunnions after extensive usage for signs of cracking or flex failure. If deterioration is evident, replace trunnions immediately. 6. Check suction and discharge pressure gauges periodically (if applicable). Higher pressure may indicate obstruction of pipes. Lower pressure may indicate pump wear or damage. 7. Annual amperage readings shall be taken to ensure that the pump is not being overloaded. 5. Lubrication Schedule 1. Per Manufacturers' requirements. III. Lagoon A. Storage Lagoon Sludge levels shall be check periodically (see section V: Sludge Disposal for details). All flow entry and exit points shall be inspected weekly for proper function. Verify that all flow entry and exit points are free from blockage or obstruction. Effluent quality shall be monitored according to permit requirements from the irrigation fields. Effluent readings shall determine whether or not the permitted levels of toxins are being achieved. Reviewing the treatment system may be necessary if compliance with the permit cannot be met. Sludge shall be measured and disposed of periodically. See section VI: Sludge Disposal. To prevent unauthorized access to the aerated storage lagoon, the access gate shall remain locked at all times. In any event of spillage from the aerated storage lagoon, the appropriate authorities shall be contacted to remediate the situation. Human injuries shall be attended to initially followed by eliminating the source of the spill from the lagoon. Eliminating the source of the spill may include reinforcing the lagoon impoundment structure, or lagoon liner as well as fixing any burst pipes the feed from the lagoon. Should the cause of the spill result from overflowing of the lagoon as a result of a failed initial and emergency power sources, an additional emergency power generator shall be implanted to effectively operate and treatment and disposal equipment so as to reduce the water levels in the lagoon. Within twenty-four hours the appropriate authorities shall be contacted and notified of the extent of the spill and note any obvious damages. Pumps shall be used to recover any solids that have escaped the lagoon. Vegetation shall be flushed with water and applied to cropland as per approved rate for the solids. A damage assessment report shall then be submitted to the appropriate authorities as required. B. Floating Aerators Air needs to be constantly introduced into the lagoon to give the microorganisms enough oxygen to digest the wastes. Floating aerators were used to accomplish this task. Floats suspend the aerator motor above the water, while part of the drive shaft and propeller are below the surface. Typically, aerators are tied into place so that they may move vertically with lagoon water levels, but not laterally. Aerators will operate continuously, and when properly installed shall operate mostly free of problems. 1. Aerator Troubleshooting Symptom Likely Cause Solution Motor Won't Start Faulty Wiring Check all wiring, motor connections, control connections, fuses, overload trips Defective Motor Contact representative or manufacturer Motor runs but with little Motor operation in wrong Switch polarity (i.e. Interchange discharge direction power leads) Debris clogging propeller Stop unit for 30 seconds, restart. If improvement not evident, check for and remove debris Faulty Wiring Check connections at motor 'unction box Overloading trips repeatedly Faulty Wiring Check wirin and connections Incorrect fuse size / circuit Verify overload ratings of fuses breaker and breakers against motor nameplate rating Debris clogging unit Stop unit for 30 seconds, restart. If improvement not evident, check for and remove debris Extreme temperature Shield or ventilate controls to affecting overloads reduce temperature. Use ambient compensating heaters Motor overloading, overloads do Debris affecting operation Stop unit and clear of debris. not trip Replace overloads with correct ratings. Operation of motor while overloading may void warranty. 2. Aerator Preventative Maintenance Maintenance shall consist of lubrication, checking tie lines, and reading amperage. The aerator shall be shut down before any inspections or maintenance is performed. Some maintenance may be performed by boat while aerator is still in position. If removing the aerator from the lagoon is required to perform maintenance, only approved removal methods and equipment as specified by the manufacturer shall be used. Verify that no foreign material has accumulated on the propeller hub or shaft, and that the unit is properly balanced. Make certain that no stringy material has become entangled onto any part of the propeller shaft, hub, or nut. If the contents of the lagoon are comprised of a significant amount of stringy material, inspect the unit frequently to avoid long-term buildup of such material. Verify that the tie lines positioning the aerator are in proper tension and that ties are securely fastened to both the aerator and tie down points external to the aerator. Make sure all connections are secure. Periodically hose down surfaces on the unit experiencing sludge buildup. Buildup of sludge may cause flow restriction. When hosing down the unit, temporarily shut down the aerator. 3. Lubrication 1. Per Manufacturers' requirements. IV. Irrigation System Spare heads and nozzles shall be kept on -hand. Twenty percent of the total number of heads and nozzles is recommended to keep in inventory, thus four heads and nozzles for zones one and two combined, five heads and nozzles for zones three and four combines, and six heads and nozzles for zones five and six combined shall be required. Heads, nozzles, and visible piping shall be inspected daily for leakage. The irrigation system shall also be inspected after grounds maintenance for plant material obstructions and blockages. Repair any damaged heads, nozzles and piping. Replace any component that cannot be repaired. The irrigation fields shall be inspected daily for evidence of pooling or ponding prior to and after irrigation dosing occurs. If such evidence exists, the system must be inspected for possible leakage, controller or program failure, or unplanned soil conditions. Reviewing the system specifications may be necessary if problem persists or becomes overwhelming. V. Residuals Management Plan Lagoon sludge level readings shall be taken monthly, and sludge shall be pumped out as needed. It is estimated that settled inorganic material may accumulate to unacceptable levels at a frequency of every ten to twenty years. As needed, settled material shall be pumped and hauled from the system. VI. Emergency Contacts Facility Manager: Paul Taylor Case Farms, LLC Morganton Hatchery 5067 Foreman St. Morganton, North Carolina 28655 Phone: (828) 438-6975 Cell: (828) 312-0998 Local Emergency Services: Brendletown Fire Station 75-2 3646 Bennett Rd. Morganton, North Carolina 28655 Phone: (828) 584-7720 North Carolina DEQ — Division of Water Resources: Asheville Regional Office 2090 U.S. 70 Highway Swannanoa, North Carolina 28778 Phone: (828) 296-4500 En ig neer: Mr. Gary S. MacConnell MacConnell & Associates, P.C. P.O. Box 129 Morrisville, North Carolina 27560 Phone: (919) 467-1239