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HomeMy WebLinkAboutNCG160039_Compliance Report_20190726ROY COOPER Governor MICHAEL S. REGAN Secretary S. DANIEL SMITH Director Maymead Materials Inc. Attn: Wiley Roark PO Box 911 Mountain City, TN 37683 NORTH CAROLINA Environmental Quality July 26, 2019 Subject : Compliance Inspection Report: Permit No. NCG 160039 Maymead Materials Inc. - Brown Watauga County Dear Permit Holder: On July 24, 2019, Brandon Wise, inspector with the North Carolina Department of Environmental Quality (NCDEQ) — Division of Energy, Minerals, and Land Resources, met with Aaron Grey at the facility located at 3456 Highway 105 South in Boone. The purpose of this visit was to conduct a compliance inspection as part of NCDEQ's goal to inspect all permitted facilities. The inspection consisted of review of the Stormwater Pollution Prevention Plan (SWPPP) and each of its components, review of the facility outfall, as well as the review of the overall site conditions. Permit This facility has General Stormwater Permit NCG160039 to discharge stormwater from industrial activity associated with Asphalt Paving Mixtures and Blocks (SIC 2951] under the National Pollutant Discharge Elimination System (NPDES). This version of the permit was issued on October 2, 2014 and the facility has been permitted since March 3, 1995. Records/Reports: This facility is required to develop and maintain a SWPPP in accordance with Part II, Section A of the permit. All qualitative and analytical monitoring records are required to be maintained with the SWPPP for a minimum of five (5) years. Under this permit, analytical monitoring is required under current operating procedures. The facility records are kept up to date and kept with the SWPPP in the main office. Recent monitoring shows that there have been no exceedances and regular sampling is being performed. The SWPPP for this facility had been put together and implemented prior to the inspection. The SWPPP was well put together and although the date on the SWPPP was 2015 documentation was kept in the SWPPP that showed the SWPPP was being reviewed annually. Please note on the site map that the outfall location needs to be marked. This can be marked manually and does not require a new map to be created. The facility is required to maintain employee training records in accordance with Part II, Section A, Item 6 of the permit. Current training records show a single employee being trained in stormwater, NCDEQ does recommend training all staff, however having the employee responsible for stormwater is all that is required. Facility Site Review: This facility operates as an Asphalt Mixing Plant. The facility is graded in a way that all stormwater flows to the west of the facility with a berm that goes around the north side of the facility to North Carolina Department of Environmental Quality I Division of Energy, Mineral and Land Resources Winston-Salem Regional Office 1450 Hanes Mill Road, Suite 3001 Winston-Salem, North Carolina 27103 330.776.9800 redirect stormwater to the west. At the westernmost edge of the facility there is a stormwater pond designed to contain stormwater from the facility. This pond was full and working during the inspection, while not required NCDEQ would recommend removing the deposited soil near the influent of the pond. The outfall on site is located at the discharge from the pond. The overall housekeeping of the facility was very good especially for an asphalt plant. A storage building was located north of the main office. It appeared that during heavy rains the potential existed for some stormwater from the site to leave the facility on the eastern side of this building due to some eroded areas at the rear of the storage building. A small amount of dirt or other product would be able to fix the eroded area and prevent the potential stormwater from leaving the site prior to reaching the monitored outfall. A storage area of product was located on the northern edge of the facility near the main entrance for trucks, this area was concrete and featured a wall to prevent runoff. It was noted during the inspection some product had been pushed over the wall and was on the creek side of the wall, this should be removed and monitored to ensure asphalt product does not run into the surface water. The general housekeeping around the actual plant was very good, minimal spills and staining were observed. Effluent Receiving Waters: Effluent from this facility drains into Laurel Fork, class "C; Tr" waters of the Watauga River Basin. Please note that this class of water is trout waters and requires lower benchmarks and are subject to high protection requirements. Self -Monitoring Program: This facility is required to provide qualitative monitoring twice annually. The outfall discharge from the facility is expected to be properly maintained and monitored. At the time of the inspection monitoring was being done and the outfall looked to be properly maintained. Monthly inspections of the facility are required to ensure the facility is meeting the housekeeping requirements in the permit. At the time of the inspection these regular inspections were being completed as required. There are no additional comments or changes to the currently operating permit. Please continue to keep up the facility and monitor stormwater discharges. If you have any questions or need additional information, please contact Brandon Wise at (336) 776-9660 or Brandon.wise@ncdenr.gov. Sincerely, B on Wise ormwater Specialist Land Quality Section Winston-Salem Regional Office Enclosures: Inspection Report cc: NCDEQ — DEMLR (WSRO) Maymead Materials — Attn: Aaron Grey — 3456 Highway 105 South, Boone, NC 28607 ,�D�Q5 North Carolina Department of Environmental Quality I Division of Energy, Mineral and Land Resources Winston-Salem Regional Office 1 450 Hanes Mill Road, Suite 3001 Winston-Salem, North Carolina 27103 336.776.9800