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HomeMy WebLinkAbout19930556 Ver 1_COMPLETE FILE_19930628DEPARTMENT OF THE ARMY WILMINGTON DISTRICT, CORPS OF ENGINEERS I93 P.O. BOX 1890 WILMINGTON, NORTH CAROLINA 28402-1890 ?x WETLANDS GROUP, ,n i I ITY SECT1QN IN REPLY REFER TO July 19, 1993 WATER Q Regulatory Branch Action ID No. 199303100 and Nationwide Permit No. 12 (Utility Line Backfill and Bedding) Honorable William McLemore Mayor of Roseboro 101 Pleasant Street Roseboro, North Carolina 28382 Dear Mayor McLemore: Reference your application of June 28, 1993, for Department of the Army (DA) authorization to excavate 0.04 acre of wetlands and waters of the United States to install a wastewater force main across Little Coharrie Creek approximately 350 feet east of the intersection of SR 1216 and NC Highway 24 along Highway 24 near Roseboro, Sri%is6iiP6 nty- North Carolina. For the purposes of the U.S. Army Corps of Engineers, Regulatory Program, Title 33, Code of Federal Regulations (CFR), Part 330.6, published in the Federal Register on November 22, 1991, lists nationwide permits (NWP). Authorization, pursuant to Section 404 of the Clean Water Act, was provided for the discharge of material for backfill or bedding for utility lines, including outfall and intake structures, provided there is no change in pre-construction contours. Your work is authorized by this NWP provided it is accomplished in strict accordance with the enclosed conditions and provided you receive a Section 401 water quality certification from the North Carolina Division of Environmental Management- (NCDEM) and, in the coastal area, a consistency determination from the North Carolina Division of Coastal Management (NCDCM)-. You should contact Mr. John Dorney, telephone (919) 733-1786, regarding water quality certification, and Mr. Steve Benton, telephone (919)_733-2293, regarding consistency determination. .This NWP does not relieve you of the responsibility to obtain other required State or local approval -This verification will be valid for 2 years from the date of this letter unless the nationwide authorization is modified, reissued or revoked.. Also, this verification will remain valid for the 2 years if,.during that period, the NWP authorization is reissued without modification or the activity complies with any subsequent modification of the NWP.authorization. If during the 2 years, the NWP authorization expires or is suspended or revoked, or is- modified, such that the activity would no longer comply with the terms and conditions of the NWP, activities which have commenced (i.e., are under construction) or are under contract to commence in reliance upon the NWP will remain authorized provided the activity is completed within 12 months of the I ?.W. -2- date of the NWP's expiration, modification or revocation, unless discretionary authority has been exercised on a case-by-case basis to modify, suspend or revoke the authorization. Questions or comments may be addressed to Mr. Rudolf Schiener, Wilmington Area Field Office, Regulatory Branch, telephone (919) 251-4629. Sincerely, G. Wayne Wright Chief,-Regulatory Branch Enclosure Copy Furnished (without enclosure): John Dorney t Kier Quality Section Division of Environmental Management North Carolina Department of Environment, Health and Natural Resources Post Office Box 27687 Raleigh, North Carolina 27611-7687 State of North Carolina Department of Environment, Health and Natural Resources Al4qrt-eel Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretacreta ry p FE H N F=1 A. Preston Howard, Jr., P.E., Director June 30, 1993 Mr. William McLemore, Mayor Town of Roseboro 101 W. Pleasant Street Roseboro, N.C. 28382 Dear Mr. McLemore; Subject: Proposed fill in Wetlands or Waters Wastewater force main crossing Sampson County DEM Project # 93556 Upon review of your request for 401 Water Quality Certification to place fill material in 0.04 acres of wetlands or waters which are tributary to Little Coharie Creek for wastewater force main located at SR 1216 & NC 24 in Sampson County as described in your submittal dated 25 June 1993, we have determined that the proposed fill can be covered by General Water Quality Certification No. 2664 issued January 21, 1992. A copy of the General Certification is attached. This Certification may be used in qualifying for coverage under Corps of Engineers' Nationwide Permit No. 12. If this Certification is unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this Certification. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes and filed with the Office of Administrative Hearings, P.O. Box 27447, Raleigh, N.C. 27611-7447. Unless such demands are made, this Certification shall be final and binding. If you have any questions, please contact John Dorney at 919-733-1786. Sincerely, reston Howard, Jr. P.. 93556.Itr ;- Attachment cc: Wilmington District Corps of Engineers Corps of Engineers Fayetteville Field Office Fayetteville DEM Regional Office Mr. John Dorney Central Files Michael Tauwell; Wooten Company P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-consumer paper Telephone (919) 828-0531 . THE WOOTEN COMPANY ENGINEERING- PLANNING • A 09VED 120 North Boylan Avenue RALEIGH, NORTH CAROLINA 27603 TO Voko Poona NG me t v??/ssc`t m k;fY! 9uetr? 11 g 0;l Alglu12%x ,ocsorlrus LYa44, ?vcr/. ??a LETTER OF TRANSMITTAL DATE 6 _ys --lgg.? JOB NO. 2G 7iC ?9- ATTENTION: ?N14 Vakdl , RE: F/ Sat,, Levy C?S?WGt?? ?OVC? f1v/ti v? S?bc ?ivt? WE ARE SENDING YOU ? Attached ? Under separate cover via ? Shop Drawings ? Copy of Letter ? Prints Plans ? Samples ? Change Order ? COPIES DATE NO. DESCRIPTION 4 0-44.4 ee.'; 7 ?q O qa moo/ 4, U U .fit28A, THESE ARC TRANSMITTED as checked, below: AR approval ? Reviewed ? For your use ? Rejected .? As requested ? Corrected ? For review and comment ? ? FOR BIDS DUE 19 ? PRINTS RETURNED AFTER LOAN TO US ? Deposit for Plans and Specifications requested in the amount of $ ? Deposit for Plans and Specifications is acknowledged in the amount of $ ? Deposit for Plans and Specifications in amount of $ is returned herewith. ? Refund of $ on your plan deposit is attached herewith. REMARKS COPY TO ? Revise and resubmit ? Submit copies for distribution ? Return corrected prints SIGNED: 4 If enclosures are not as noted, kindly notify us at once. Ey Specifications the following items: a4.`?, i..., \. . ?'v? '\S DEM ID: 401 i'*0 ACTION ID: JOINT APPLICATION FORM FOR NATIONWIDE PERMITS THAT REQUIRE NOTIFICATION :C =:iE DISTRICT ENGINEER NATIONWIDE PERMITS THAT REQUIRE SECTION 401 CER=::ICATION CONCURRENCE NATIONWIDE PERMITS THAT REQUIRE INDIVIDUAL 3EC 7GN U01 CERTIFICATION WILMINGTON DISTRICT ENGINEER MATER QUAL.-&r PLANNING CORPS OF ENGINEERS DIVISION OF ENVIRONMENTAL MANAGEMENT -DEPARTMENT OF THE ARMY NC DEPARTMENT OF ENVIRONMENT, HEALTH, P.O. BOx 1890 AND NATURAL RESOURC .,._ WILMINGTON, NC 28402-1890 P.O. BOX 29535 T ATTN: CESAW-CO-E RALEIGH, NC 27626-0535 Telephone (919) 251-4511 ATTN: MR. JOHN DORNEY Telephone (919) 733-508 JUN 2 6W J ONE (1) COPY OF THIS COMPLETED APPLICATION SHOULD BE SENT TO HE GROUP ENGINEERS. SEVEN (7) COPIES SHOULD BE SENT TO THE N.C. DIVI CTION ENVIRONMENTAL MANAGEMENT. PLEASE PRINT. 1. OWNERS NAME : Town of Rosebwo 2. OWNERS ADDRESS : 101 W. Pleasant Street Taws of Roseboro NC 28382 3. OWNERS PHONE NUMBER (HOME): N/A (WORK) : 919-592-6308 4. IF APPLICABLE: AGENT'S NAME OR RESPONSIBLE CORPORATE OFFICIAL, ADDRESS, PHONE :DUMBER : The Honorabl a Wi 11 i an Mxemore, Mayor 5. LOCATION OF PLANNED WORK (ATTACH MAP). COUNTY : Sampson NEAREST TOWN OR CITY: ROSebo SPECIFIC LOCATION (INCLUDE LANDMARKS, ETC,) : 350' east of the intersectiom SR 1216 and NC 24 NC 24 to a point 6. NAME OF CLOSEST STRiAM/RIVER: Coharrie Creek 7. RIVER BASIN: Cape Fear Basin 8. IS THIS ?ROJECT LOCATED iN A WATERSHED CLASSIFIED AS ':ROUT, SA. HQW, ORW, WS I, OR WS II? YES C ? NO (XXJ 9. HAVE ANY SECTION 404 PERMITS BEEN PREVIOUSLY REQUESTED FOR USE '11 THIS ?RCPEDTY? YES [ 1 NO Lml IF YES, EXPLAIN. iO. ESTIMATED TOTAL HUMBER OF ACRES OF WETL0DS LOCATED ON PROJECT SI:=: 0.04 2/3/92 X..-I _ -R- 11. NUMBER OF ACRES OF WETLAND IMPACTED BY THE PROPOSED PROJECT: FILLED: 0 DRAINED: 0 FLOODED : 0 EXCAVATED: 0.04 TOTAL IMPACTED: 0.jA Excavated and backfi11ed for 4" pipeline 12. DESCRIPTION OF PROPOSED WORK (ATTACH PLANS) : Wastewater Force P laced 13. PURPOSE OF PROPOSED WORK ; To deliver landfill, leachate to the Town of Roseboro _wastewater treatment plant. 14. STATE REASONS WHY THE APPLICANT BELIEVES THAT THIS ACTIVITY MUST BE CARRIED OUT IN WETLANDS. ALSO, NOTE MEASURES TAKEN TO MINIMIZE WETLAND IMP AC'"S. Utility must cross the creek to reach Town of Roseboro systen. Connecting to bridge 15. YOU ARE REQUIRED TO CONTACT THE U.S, FISH AND WILDLIFE SERVICE (USFWS) AND/OR NATIONAL MARINE FISHERIES SERVICE (NMFS) REGARDING THE ??TsNCE OR ANY FEDERALLY LISTED OR PROPOSED FOR LISTING ENDANGERED OR °_'HREATENET SPECIES OR CRITICAL HABITAT IN THE PERMIT AREA THAT MAY BE AFFECTED BY PROPOSED PROJECT. HAVE YOU DONE SO? YES [XXI NO [ I RESPONSES FROM THE USFWS AND/OR NMFS SHOULD BE ATTACHED. 16, YOU ARE REQUIRED TO CONTACT THE STATE HISTORIC PRESERVATION OFFICE:: (SHPO) REGARDING THE PRESENCE OF HISTORIC PROPERTIES IN THE PERMIT AREA MAY BE AFFECTED BY THE PROPOSED PROJECT? HAVE YOU DONE SO? YES [ J NO ( I RESPONSE FROM THE SHPO SHOULD BE ATTACHED, 17. ADDITIONAL INFORMATION REQUIRED BY DEM: A. WETLAND DELINEATION MAP SHOWING ALL WETLANDS, STREAMS, AND LAKES ON THE PROPERTY. B. IF AVAILABLE, REPRESENTATIVE PHOTOGRAPH OF WETLANDS TO BE IMPACTED PROJECT. C. IF DELINEATION WAS PERFORMED BY A CONSULTANT, INCLUDE ALL DATA SHEETS RELEVANT TO THE PLACEMENT OF THE DELINEATION LINE. D. IF A STORMWATER MANAGEMENT PLAN IS REQUIRED FOR THIS PROJECT, ATTACH COPY. N/A E. WHAT IS LAND USE OF SURROUNDING PROPERTY? F. IF APPLICABLE, WHAT IS PROPOSED METHOD OF SEWAGE DISPOSAL? N/A E SIGMA U DATE BROWNING FERRIS SAMPSON COUNTY DISPOSAL INC. NORTH CAROLINA PUMP STATION AND FORCE MAIN APRIL 1993 ? H SoCARO" so,, ??FESSrpyyy ----. SEAL f 17480 : G Q gCAN A'? THE WOOTEN COMPANY Ercjneerng • Planr*V • Architecture RALEIGH - GREENVILLE, NORTH CAROLINA 2676-A TABLE OF CONTENTS SECTION TITLE PAGES 00110 Information for Bidders 1-3 00142 Bid 1-3 Notice of Award Agreement Performance Bond Payment Bond Notice to Proceed Change Order Partial Pay Estimate General Conditions Special Conditions DIVISION 1 - GENERAL REQUIREMENTS 01010 Summary of Work 1-3 01040 Project Coordination 1-3 01090 Abreviations and Symbols 1 -3 01150 Basis For Payment 1 -4 01200 Project Meeting 1 - 1 01300 Submittals 1 -3 01500 Temporary Facilities 1 - 1 DIVISION 2 - SITE WORK 02221 Excavation, Trenching and Backfilling for Pipes 1 - 8 02224 Pipe Installation by Boring and Jacking 1 -3 02540 Erosion Control 1 -5 02821 Seeding 1 -4 TABLE OF CONTENTS Page 1 DIVISION 3 - CONCRETE 03100 Cast In Place Concrete DIVISION 11 - PUMPS 11063 Suction Lift Non-Clog Centrifugal Pump DIVISION 15 - MECHANICAL 15042 Pipe Line Tests 15060 Pipe and Pipe Fittings 15080 Piping Accessories 15100 Valves 15130 Pipe Installation DIVISION 16 - ELECTRICAL 16001.1 Electrical Work 1-13 1-8 1-4 1-6 1-6 1-4 1-3 1-7 TABLE OF CONTENTS Page 2 SECTION 00110 INFORMATION FOR BIDDERS BIDS will be received by Browning Ferris Sampson County Disposal Inc. (herein called the "OWNER")., at the office of the Mr. Skeet Grey until 5:00 p.m., July 6, 1993. Each BID must be submitted in a sealed envelope, addressed to the Mr. Skeet Grey at 8607 Roberts Drive, Suite 100, Atlanta, GA 30350. Each sealed envelope containing a BID must be plainly marked on the outside as "Bid for Browning Ferris Sampson County Disposal Inc. Pump Station and Force Main", and the envelope should bear on the outside the name of the BIDDER, his address, his license number if applicable, and the name of the project for which the BID is submitted. If forwarded by mail, the sealed envelope containing the BID must be enclosed in another envelope addressed to the OWNER at 8607 Roberts Drive, Suite 100, Atlanta, GA 30350. All BIDS must be made on the required BID form. All blank forms for BID prices must be filled in, in ink or typewritten, and the BID form must be fully completed and executed when submitted. Only one copy of the BID form is required. The OWNER may waive any informalities or minor defects or reject for good cause all BIDS. Any BID may be withdrawn prior to the above scheduled time for the opening of BIDS or authorized postponement thereof. Any BID received after the time and date specified shall not be considered. No BIDDER may withdraw a BID within 60 days after the actual date of the opening thereof. Should there be reasons why the contract cannot be awarded within the specified period, the time may be extended by mutual agreement between the OWNER and the BIDDER. BIDDERS must satisfy themselves of the accuracy of the estimated quantities in the Quantity schedule by examination of the site and a review of the drawings and specifications including ADDENDA. After BIDS have been submitted, the BIDDER shall not assert that there was a misunderstanding concerning the quantities of WORK or of the nature of the WORK to be done. The CONTRACT DOCUMENTS contain the provisions required for the construction of the PROJECT. Information obtained from an officer, agent, or employee of the OWNER or any other person shall not affect the risks or obligations assumed by the BIDDER or relieve him from fulfilling any of the conditions of the contract. A Performance BOND and a Payment BOND, each in the amount of 100 percent of the CONTRACT PRICE, with a corporate surety listed on the Treasury Department's most current list (Circular 270 as amended), approved by the OWNER, will be required for the faithful performance of the contract. Performance BOND shall be valid for one year after project completion. 00110-1 April 1993 2676-A Attorneys-in-fact who sign BID BONDS or Payment BONDS and Performance BONDS must file with each BOND a certified and effective dated copy of their power of attorney. The party to whom the contract is awarded will be required to execute the Agreement and obtain the Performance BOND within ten (10) calendar days from the date when NOTICE OF AWARD is delivered to the BIDDER. The NOTICE OF AWARD is delivered to the BIDDER. The NOTICE OF AWARD shall be accompanied by the necessary Agreement and BOND forms. The OWNER within ten (10) working days of receipt of acceptable Performance BOND, Payment BOND, and Agreement signed by the party to whom the Agreement was awarded shall sign the Agreement and return to such party to whom the Agreement was awarded and return to such party an executed duplicate of the Agreement. Should the OWNER not execute the Agreement within such period, the BIDDER may by WRITTEN NOTICE withdraw his signed Agreement. Such notice of withdrawal shall be effective upon receipt of the notice by the OWNER. The NOTICE TO PROCEED shall be issued within ten (10) working days of the execution of the Agreement by the OWNER. Should there be reasons why the NOTICE TO PROCEED cannot be issued within such period, the time may be extended by mutual agreement between the OWNER and BIDDER. If the NOTICE TO PROCEED has not been issued within the ten (10) working day period or within the period mutually agreed upon, the BIDDER may terminate the Agreement without further liability on the part of either party. The OWNER may make such investigations as he deems necessary to determine the ability of the BIDDER to perform the WORK, and the BIDDER shall furnish to the OWNER all such information and data for this purpose as the OWNER may request. The OWNER reserves the right to reject any BID if the evidence submitted by, or investigation of, such BIDDER fails to satisfy the OWNER that such BIDDER is properly qualified to carry out the obligations of the Agreement and to complete the WORK contemplated therein. A conditional or qualified BID will not be accepted. The OWNER reserves the right to award on the basis of price and qualifications and may request a statement of experience and references. All applicable laws, ordinances, and the rules and regulations of all authorities having jurisdiction over construction of the PROJECT shall apply to the contract throughout. Each BIDDER is responsible for inspecting the site and for reading and being thoroughly familiar with the CONTRACT DOCUMENTS. The failure or omission of any BIDDER to do any of the foregoing shall in no way relieve any BIDDER from any obligation in respect to his BID. 00110-2 April 1993 2676-A Copies of the CONTRACT DOCUMENTS may be obtained at the office of The Wooten Company located at 120 North Boylan Avenue, Raleigh, NC 27603. The plan fee is $50.00 for each set. Any BIDDER, upon returning the CONTRACT DOCUMENTS within five days and in good condition, will be refunded his payment, any non-bidder upon so returning the CONTRACT DOCUMENTS will be refunded one-half the payment. 00110 - 3 April 1993 2676-A SECTION 00142 BID UTILITY CONTRACT BROWNING FERRIS SAMPSON COUNTY DISPOSAL PUMP STATION AND FORCE MAIN Proposal of (hereinafter called "BIDDER"), organized and existing under the laws of the State of doing business as To Browning Ferris Sampson County Disposal Inc. (hereinafter called "OWNER"). The BIDDER hereby proposes to perform all WORK for the construction of Pump Station and Force Main in strict accordance with the CONTRACT DOCUMENTS, within the time set forth therein, and at the prices stated below. By submission of this BID, each. BIDDER certifies, and in the case of a joint BID each party thereto certifies as to its own organization, that this BID has been arrived at independently, without consultation, communication, or agreement as to any matter relating to this BID with any other BIDDER or with any competitor. BIDDER hereby agrees to commence WORK under this contract on or before a date to be specified in the NOTICE TO PROCEED and to fully complete the PROJECT within 45 days consecutive calendar days thereafter. BIDDER further agrees to pay as liquidated damages, the sum of $350.00 for each consecutive calendar day thereafter as provided in Section 15 of the General Conditions. BIDDER acknowledges the receipt of the following ADDENDUM: *Insert "a corporation", "a partnership", or "an individual" as applicable. 00142- 1 4/93 2407-AC BIDDER agrees to perform all work described in the CONTRACT DOCUMENTS for the following unit bid prices: Item No. Item Unit Quantity Unit Bid Price Extended Total 1 8" 'Gravity Sewer a. 0-6' Dee LF 90 2 4' Diameter Manhole EA 1 3 4" Sewer Force Main a. PVC or Ductile Iron LF 16,060 b. Restrained Joint D. I. LF 140 5 Pavement & Driveway Re ai a. Asphalt SY 60 b. Concrete SY 12 6 Crushed Stone Ton 150 7 Tie-In 4" FM LS 8 New Pump Station LS 13 Concrete Pie Encasement LF 15 4" Air Release Sewer MH EA 5 TOTAL CONTRACT BID PRICE ITEMS 1 THROUGH 15 $ (Write out bid in words) Bidder understands that the Owner reserves the right to reject any or all bids and to waive any informalities in the bidding. The bidder agrees that this bid shall be good and may not be withdrawn for a period of 60 days after the scheduled closing time for receiving bids. Upon receipt of written notice of the acceptance of this bid, Bidder will execute the formal contract attached within 10 days and deliver such Bonds as required by the General Conditions. Respectfully submitted: Signature 00142 - 2 4/93 2676-A Title Date: (SEAL - if bid is by a Corporation) License Number: Business Address: END OF SECTION 00142 - 3 4/93 2676-A NOTICE OF AWARD ?ro PROJECT Description: The OWNER has considered the BID submitted by you for the above described WORK in response to its Advertisement for Bids dated lg and Information for Bidders. You are hereby notified that your BID has been accepted for items in the amount of $ You are required by the Information for Bidders to execute the Agreement and furnish the required Contractor's Performance Bond and Payment Bond within ten calendar days from the date of this Notice to vou. If you fail to execute said Agreement and to furnish said bonds within ten days from the date of this Notice, said OWNER will be entitled to consider all v_ our rights arising out of the OWNER'S acceptance of your BID as abandoned and as a forfeiture of your Bid Bond. The OWNER will be entitled to such other rights as may be granted by law. You are required to return an acknowledged copy of this NOTICE OF AWARD to the OWNER. Dated this day of 19 Owner BY Title Notice of Award: Page 1 of 2 ACCEPTANCE OF NOTICE Receipt of the above NOTICE OF AWARD is hereby acknowledged by this the of day 19_ BY Title Notice of Award: Page 2 of 2 AGREEMENT THIS AGREEMENT, made this day of 19 by and between (name of Ownert. Ian tndividuaiI hereinafter called "OWNER" and doing business as (an individual,) or (a partnership,) or (a corporation) hereinafter called "CONTRACTOR". WITNESSETH: That for and in consideration of the payments and agreements herein- after mentioned: 1. The CONTRACTOR will commence and complete the construction of 2. The CONTRACTOR will furnish all of the material, supplies, tools, equipment, labor and other services necessary for the construction and completion of the project described herein. 3. The CONTRACTOR will commence the work required by the CONTRACT DOC- UMENTS within calendar days after the date of the NOTICE TO PRO- CEED and will complete the same within calendar days unless the period for completion is extended otherwise by the CONTRACT DOCUMENTS. 4. The CONTRACTOR agrees to perform all of the WORK described in the CONTRACT DOCUMENTS for the sum of $ 5. The term "CONTRACT DOCUMENTS" means and includes the following: (A) Advertisement For Bids (B) Information For Bidders (C) BID (D) BID Bond (E) Agreement (F) General Conditions Agreement: Paqe 1 of 3 (G) SUPPLEMENTAL GENERAL CONDITIONS (H) Pavment Bond (I) Performance Bond (J) NOTICE OF AWARD (K) NOTICE TO PROCEED (L) CHANGE ORDER (M) Drawings prepared by numbered through and dated 19 (N) SPECIFICATIONS prepared or issued by dated , lg (O) ADDENDA: No. , dated 19 No. dated 19 No. dated 19 No. dated 19 No. dated , 19 No. , dated . 1g 6. The OWNER will pay to the CONTRACTOR in the manner and at such times as set forth in the General Conditions such amounts as required by the CONTRACT DOCUMENTS. 7. This Agreement shall be binding upon all parties hereto and their respective heirs. executors, administrators, successors, and assigns. IN WITNESS WHEREOF, the parties hereto have executed, or caused to be executed by their duly authorized officials, this Agreement in each of e?o[?aP'e„ which shall be deemed an original on the date first above written. Agreement: Page 2 of 3 OWNER: (SEAL) ATTEST: Name (please type) Title (SEAL) ATTEST: Name (please type) BY Name Title (Please type! CONTRACTOR: BY Name (please typel Address Agreement: -Page 3 of 3 PERFORMANCE BOND KNOW ALL MIEN BY THESE PRESENTS: that game of Contractors (Address of Contractor) a hereinafter called Principal. and [Corporation. Partnership. or indivWuall . (Name of Surety( (Address of Surety( hereinafter called Surety, are held and firmly bound unto game of ownert (Address of Owners hereinafter called Owner, in the penal sum of Dollars, $( Y in lawful money of the United States, for the payment of which sum well and truly to be made, we bind ourselves, successors, and assigns, jointly and severally, firmly by 1?ese presents. -+HE CONDITION OF THIS OBLIGATION is such that whereas, the Principal entered into a certain contract with the Owner, dated the day of 19_, a copy of which is hereto attached and made a part hereof for the construction of: s_ NOW, THEREFORE, if the Principal shall well, truly and faithfully perform its du- ties, all the undertakings, covenants, terms, conditions, and agreements of said con- tract during the original term thereof, and any extensions thereof which may be granted by the Owner, with or without notice to the Surety and during the one year guaranty period. and if he shall satisfy all claims and demands incurred under such contract. and shall fully indemnify and save harmless the Owner from all costs and damages which it may suffer by reason of failure to do so, and shall reimburse and repay the Owner all outlay and expense which the Owner may incur in making good any default. men this obligation shall be void; otherwise to remain in full force and effect. Perfnrmancp Rnnri- Pnnn 1 of 7 -" "'??• • ••L•N., that ute sdtu surety. for value recelyed her;toy stipulates and agrees that no change, extension of time. alteration or addition to the terms of the con- tract or to work to be performed thereunder or the specifications accompanying the same shall in any wise affect its obligation on this bond. and it does herebv waive notice of any such change, extension of time. alteration or addition to the terms of the contract or to the work or to the specifications. PROVIDED, FURTHER, that no final settlement between the Owner and the Contractor shall abridge the right of any beneficiary hereunder, whose claim may be unsatisfied. IN WITNESS WHEREOF, this instrument is executed in counterparts, each one of which shall be deemed an original, this the (numbday of 19 ATTEST: (Principal( Secretary (SEAL) By (Witness as to Princtpail (Address) ATTEST: Principal (S) IAddressl Surety (Surety( Secretary (SEAL) Witness as to Surety By • Attornev-in-Fact (Address) ( Address i NOTE: Date of Bond must not be prior to date of Contract. If Contractor is Partnership, all partners should execute bond. IMPORTANT: Surety companies executing bonds must appear on the Treasury De- partment's most current list (Circular 570 as amended) and be authorized to transact business in the state where the project is located. Performance Bond: Page 2 of 2 PAYMENT BOND KNOW ALL MEN BY THESE PRESENTS: that (Name of Contractor (Address of Contractorl a (Corporation. Partnership or lndividuaiI hereinafter called Principal, and (Name of Surety( (Address of Surety( hereinafter called Surety, are held and firmly bound unto (Name of Ownerl (Address of Ownerl hereinafter called Owner, in the penal sum of Dollars, $( ) in lawful money of the United States, for the payment of which sum well and trulv to be made, we bind ourselves, successors, and assigns, jointly and severally, firmly by these presents. THE CONDITION OF THIS OBLIGATION is such that whereas, the Principal entered into a certain contract with the Owner, dated the day of , 19 , a copy of which is hereto attached and made a part hereof for the construction of: NOW, THEREFORE, if the Principal shall promptly make payment to all persons, firms, subcontractors, and corporations furnishing materials for or performing labor in the prosecution of the work provided for in such contract, and any authorized extension or modification thereof, including all amounts due for materials, lubricants, oil, gaso- line, coal and coke, repairs on machinery, equipment and tools, consumed or used in connection with the construction of such work, and all insurance premiums on said work, and for all labor, performed in such work whether by subcontractor or other- wise, then this obligation shall be void; otherwise to remain in full force and effect. Pavment Bond: Paae 1 of 9 PROVIDED, FURTHER, that the said Surety, for value received hereby stipulates and agrees that no change, extension of time, alteration or addition to the terms of the con- tract or to the work to be performed thereunder or the specifications accompanying the same shall in anv wise affect its obligation on this bond, and it does herebv waive notice of any such change, extension of time, alteration or addition to the terms of the contract or to the work or to the specifications. PROVIDED, FURTHER, that no final settlement between the Owner and the Contractor shall abridge the right of any beneficiary hereunder, whose claim may be unsatisfied. IN WITNESS WHEREOF, this instrument is executed in one of which shall be deemed an original, this the 19 ATTEST: (number( counterparts, each day of Principal (SEAL) (Principal) Secretary Witness as to Principal (Address) ATTEST: (SEAL) (Surety) Secretary Witness as to Surety (Address) By S) (Address) Surety By Attorney-in-Fact (Addressi NOTE: Date of Bond must not be prior to date of Contract. If Contractor is Partnership, all partners should execute bond. IMPORTANT: Surety companies executing bonds must appear on the Treasury De- partment's most current list (Circular 570 as amended) and be authorized to transact business in the State where the project is located. Payment Bond: Page 2 of 2 NOTICE TO PROCEED To: Date: Project: You are hereby notified to commence work in accordance with the Agreement dated 19 , on or before 19 and you , , are to complete the WORK within consecutive calendar days thereafter. The date of completion of all WORK is therefore '19 OWNER ACCEPTANCE OF NOTICE Receipt of the above NOTICE TO PRO- CEED is hereby acknowledged by this the day of 19 BY BY Title Title U.S. GOVERNMENT PRINTING OFFICE: 1987-756-4531600621 USDA-FmHA FORM APPROVED Form FmHA 1924-7 OMB NO. 0575.0042 (Rev 2/87) ORDER NO. . CONTRACT CHANGE ORDER DATE STATE CONTRACT FOR COUNTY OWNER - TO You are hereby requested to comply with the following changes from the contract plans and specifications: Description of Changes DECREASE INCREASE (Supplemental Plans and Specifications Attached) in Contract Price in Contract Price TOTALS, S JUSTIFICATION: The amount of the Contract will be (Decreased) (Increased) By The Sum Of: Dollars (S The Contract Total Including this and previous Change Orders Will Be: Dollars (S The Contract Period Provided for Completion Will Be (Increased) (Decreased) (Unchanged): Days This document will become a supplement to the contract and all provisions will apply hereto. Requested (Owner) Recommended 'Owner's Archztect/Engineer) Accepted (Date) !Date) ?Contrecrori Date) Approved By FmHA Name and Title) 'Date) This information will be use* as a retorts of any changes to the original construction contract .1, MAP Nn 171575.nnA7 USDA-FmHA CONTRACT NO. t Form FmHA 1924-18 1 (Rev. 2/87) ! PARTIAL PAYMENT ESTIMATE PARTIAL PA -FE NO. PAGE OF WNER: CONTRACTOR: PERIOD OF ESTIMATE FROM - TO CONTRACT CHANGE ORDER SUMMARY ESTIMATE No. FmHA Approval Am ount Date Additions Deductions 1. Original Contract ............. 2. Change Orden .. . ......... . . 3. Revised Contract (1 + 2) ........ 4. Work Completed • . .......... . 5. Stored Materials • ............ . 6. Subtotal (4 + 5) ............. 7. Retainage • ................ 8. Previous Payments ............ TOTA LS 9. Amount Due 16-7.8) ........... NET C HANGE Detailed breakdown attached CONTRACT TIME Original (days) Revised On Schedule ? Yes Starting Date Remaining ? No Projected Completion CONTRACTOR'S CERTIFICATION: The undersigned Contractor certifies that to the belt of ARCHITECT OR ENGINEER'S CERTIFICATION: their knowledge, information and belief the work covered The undersigned certifies that the work has been carefully by this payment estimate has been completed in accordance inspected and to the best of their know) edge and belief, the quantities shown in this estimate are correct and the with the contract documents, that all amounts have been paid by the contractor for work for which previous payment work has been performed in accordance with the contract estimates was issuea and payments received from the owner, documents. and that current payment shown herein is now due. Contractor Architect or Engineer By By Date Date APPROVED BY OWNER: ACCEPTED BY FmHA: The review and acceptance of this estimate by FmHA does not attest to the correctness of the quantities shown or Owner that the worK has been performed in accordance with the contract documents. By By I -ate Date FmHA 1924-18 (Rev. 2/87)' z 3 0 0 Y Q W m W U_ m a H z J Q U CL } f- Ct:J L f ° J U_ z W F- Q Q O O 'to I- J H ' O r Z O t z 0 O O C i Q w a ?i z i Q O F- z O Q U? ZU I Q OI U ? i z I I fA Z CL_ S U i N C ? i w i _ I J Q H O i- r I W Z Z V I LU ? Q H w W I 7 ,A ffl W ^ I F- _ a IQ a IZQ+ I >> 1 R ,.n I ? a N Q ? I I LuI La I } i W ' Q pcc IC r I I Q W W Ia SO I r Z Q F I OQw Q O I W O W Q JQ I S i Si Q -- I p I I ?- v? 0 HzQ I J O ! ° Q F- i W IS _ W Q U CL I? U i LU I i J I I Y I o W 0 V ° W U a J W F- p fW O W F. J a O Y O I ° z w C ?- I Q J W Oj u?i Q U N Z O_ a U N W Q 2 W F- ? I J W I ?I ? Q Z < W: SI ?i o l N J Q F- O F- J 0 n z C f x n? GENERAL CONDITIONS 1. Definitions 2. Additional Instructions and Detail Drawings 3. Schedules, Reports and Records 4. Drawings and Specifications 5. Shop Drawings 6. Materials, Services and Facilities 7. Inspection and Testing 8. Substitutions 9. Patents 10. Surveys, Permits, Regulations 11. Protection of Work, Property, Persons 12. Supervision by Contractor 13. Changes in the Work 14. Changes in Contract Price 15. Time for Completion and Liquidated Damages 16. Correction of Work 17. Subsurface Conditions 18. Suspension of Work, Termination and Delay 19. Payments to Contractor 20. Acceptance of Final Payment as Release 21. Insurance 22. Contract Security 23. Assignments 24. Indemnification 25. deparate Contracts 26. Subcontracting 27., Engineer's Authority 28. Land and Rights-of-Way 29. Guaranty 30. OMITTED 1. DEFINITIONS 1.1 Wherever used in the CONTRACT DOCUMENTS, the following terms shall have the meanings indicated which shall be applicable to both the singular and plural thereof: 1.2 ADDENDA-Written or graphic instruments issued prior to the execution of the Agreement which modify or interpret the CONTRACT DOCUMENTS, DRAWINGS and SPECIFICATIONS, by additions, deletions, clarifications or corrections. 1.3 BID-The offer or proposal of the BIDDER submitted on the prescribed form set- ting forth the prices for the WORK to be performed. 1.4 BIDDER-Any person, firm or corporation submitting a BID for the WORK. 1.5 BONDS-Bid, Performance, and Payment Bonds and other instruments of se- curity, furnished by the CONTRACTOR and his surety in accordance with the CON- TRACT DOCUMENTS. 1.6 CHANGE ORDER-A written order to the CONTRACTOR authorizing an addi- tion, deletion or revision in the WORK within the general scope of the CONTRACT DOCUMENTS, or authorizing an adjustment in the CONTRACT PRICE or CONTRACT TIME. 1.7 CONTRACT DOCUMENTS-The contract, including Advertisement For Bids, Information For Bidders, BID, Bid Bond, Agreement, Payment Bond, Performance Bond, NOTICE OF AWARD, NOTICE TO PROCEED, CHANGE ORDER, DRAWINGS, SPECI- FICATIONS, and ADDENDA. 1.8 CONTRACT PRICE-The total monies payable to the CONTRACTOR under the terms and conditions of the CONTRACT DOCUMENTS. 1.9 CONTRACT TIME-The number of calendar days stated in the CONTRACT DOCUMENTS for the completion of the WORK. 1.10 CONTRACTOR-The person, firm or corporation with whom the OWNER has executed the Agreement. 1.11 DRAWINGS-The part of the CONTRACT DOCUMENTS which show the char- acteristics and scope of the WORK to be performed and which have been prepared or approved by the ENGINEER. 1.12 ENGINEER-The person, firm or corporation named as such in the CONTRACT DOCUMENTS. 1.13 FIELD ORDER-A written order effecting a change in the WORK not involving an adjustment in the CONTRACT PRICE or an extension of the CONTRACT TIME, issued by the ENGINEER to the CONTRACTOR during construction. 1.14 NOTICE OF AWARD-The written notice of the acceptance of the BID from the OWNER to the successful BIDDER. 1.15 NOTICE TO PROCEED-Written communication issued by the OWNER to the CONTRACTOR authorizing him to proceed with the WORK and establishing the date of commencement of the WORK. 1.16 OWNER-A public or quasi-public body or authority, corporation, association, partnership, or individual for whom the WORK is to be performed. 1.17 PROJECT-The undertaking to be performed as provided in the CONTRACT DOCUMENTS. 1.18 RESIDENT PROJECT REPRESENTATIVE-The authorized representative of the OWNER who is assigned to the PROJECT site or any part thereof. 1.19 SHOP DRAWINGS-All drawings, diagrams, illustrations, brochures, schedules and other data which are prepared by the CONTRACTOR, a SUBCONTRACTOR, manufacturer, SUPPLIER or distributor, which illustrate how specific portions of the WORK shall be fabricated or installed. 1.20 SPECIFICATIONS -A part of the CONTRACT DOCUMENTS consisting of writ- ten descriptions of a technical nature of materials, equipment, construction systems, standards and workmanship. 1.21 SUBCONTRACTOR-An individual, firm or corporation having a direct contract with the CONTRACTOR or with any other SUBCONTRACTOR for the performance of a part of the WORK at the site. Page 2 of 26 1.22 SUBSTANTIAL COMPLETION-That date as certified by the ENGINEER when the construction of the PROJECT or a specified part thereof is sufficiently completed, in accordance with the CONTRACT DOCUMENTS, so that the PROJECT or specified part can be utilized for the purposes for which it is intended. 1.23 SUPPLEMENTAL GENERAL CONDITIONS-Modifications to General Condi- tions required by a Federal agency for participation in the PROJECT and approved by the agency in writing prior to inclusion in the CONTRACT DOCUMENTS. 1.24 SUPPLIERS-Any person, supplier or organization who supplies materials or equipment for the WORK, including that fabricated to a special design, but who does not perform labor at the site. 1.25 WORK-All labor necessary to produce the construction required by the CON- TRACT DOCUMENTS, and all materials and equipment incorporated or to be incor- porated in the PROJECT. 1.26 WRITTEN NOTICE-Any notice to any party of the Agreement relative to any part of this Agreement in writing and considered delivered and the service thereof com- pleted, when posted by certified or registered mail to the said party at his last given address, or delivered in person to said party or his authorized representative on the WORK. 2. ADDITIONAL INSTRUCTIONS AND DETAIL DRAWINGS 2.1 The CONTRACTOR may be furnished additional instructions and detail draw- ings, by the ENGINEER, as necessary to carry out the WORK required by the CON- TRACT DOCUMENTS. 2.2 The additional drawings and instruction thus supplied will become a part of the CONTRACT DOCUMENTS. The CONTRACTOR shall carry out the WORK in accord- ance with the additional detail drawings and instructions. n--- O _2 nn 3. SCHEDULES, REPORTS AND RECORDS 3.1 The CONTRACTOR shall submit to the OWNER such schedule of quantities and costs, progress schedules, payrolls, reports, estimates, records and other data as the OWNER may request concerning WORK performed or to be performed. 3.2 Prior to the first partial payment estimate the CONTRACTOR shall submit sched- ules showing the order in which he proposes to carry on the WORK, including dates at which he will start the various parts of the WORK, estimated date of completion of each part and, as applicable: 3.2.1 the dates at which special detail drawings will be required; and 3.2.2 respective dates for submission of SHOP DRAWINGS, the beginning of manu- facture, the testing and the installation of materials, supplies and equipment. 3.3 The CONTRACTOR shall also submit a schedule of payments that he anticipates he will earn during the course of the WORK. 4. DRAWINGS AND SPECIFICATIONS 4.1 The intent of the DRAWINGS and SPECIFICATIONS is that the CONTRACTOR shall furnish all labor, materials, tools, equipment, and transportation necessary for the proper execution of the WORK in accordance with the CONTRACT DOCUMENTS and all incidental work necessary to complete the PROJECT in an acceptable manner, ready for use, occupancy or operation by the OWNER. 4.2 In case of conflict between the DRAWINGS and SPECIFICATIONS, the SPECIFI- CATIONS shall govern. Figure dimensions on DRAWINGS shall govern over scale di- mensions, and detailed DRAWINGS shall govern over general DRAWINGS. 4.3 Any discrepancies found between the DRAWINGS and SPECIFICATIONS and site conditions or any inconsistencies or ambiguities in the DRAWINGS or SPECIFICA- Page 4 of 26 TIONS shall be immediately reported to the ENGINEER, in writing, who shall promptly correct such inconsistencies or ambiguities in writing. WORK done by the CONTRAC- TOR after his discovery of such discrepancies, inconsistencies or ambiguities shall be done at the CONTRACTOR'S risk. 5. SHOP DRAWINGS 5.1 The CONTRACTOR shall provide SHOP DRAWINGS as may be necessary for the prosecution of the WORK as required by the CONTRACT DOCUMENTS. The ENGI- NEER shall promptly review all SHOP DRAWINGS. The ENGINEER'S approval of any SHOP DRAWING shall not release the CONTRACTOR from responsibility for devia- tions from the CONTRACT DOCUMENTS. The approval of any SHOP DRAWING which substantially deviates from the requirement of the CONTRACT DOCUMENTS shall be evidenced by a CHANGE ORDER. 5.2 When submitted for the ENGINEER'S review, SHOP DRAWINGS shall bear the CONTRACTOR'S certification that he has reviewed, checked and approved the SHOP DRAWINGS and that they are in conformance with the requirements of the CON- TRACT DOCUMENTS. 5.3 Portions of the WORK requiring a SHOP DRAWING or sample submission shall not begin until the SHOP DRAWING or submission has been approved by the ENGINEER. A copy of each approved SHOP DRAWING and each approved sample shall be kept in good order by the CONTRACTOR at the site and shall be available to the ENGINEER. 6. MATERIALS, SERVICES AND FACILITIES 6.1 It is understood that, except as otherwise specifically stated in the CONTRACT DOCUMENTS, the CONTRACTOR shall provide and pay for all materials, labor, tools, equipment, water, light, power, transportation, supervision, temporary construction of any nature, and all other services and facilities of any nature whatsoever necessary to execute, complete, and deliver the WORK within the specified time. 6.2 Materials and equipment shall be so stored as to insure the preservation of their quality and fitness for the WORK. Stored materials and equipment to be incorporated in the WORK shall be located so as to facilitate prompt inspection. 6.3 Manufactured articles, materials and equipment shall be applied, installed, con- nected, erected, used, cleaned and conditioned as directed by the manufacturer. 6.4 Materials, supplies and equipment shall be in accordance with samples submitted by the CONTRACTOR and approved by the ENGINEER. 6.5 Materials, supplies or equipment to be incorporated into the WORK shall not be purchased by the CONTRACTOR or the SUBCONTRACTOR subject to a chattel mort- gage or under a conditional sale contract or other agreement by which an interest is re- tained by the seller. 7. INSPECTION AND TESTING 7.1 All materials and equipment used in the construction of the PROJECT shall be subject to adequate inspection and testing in accordance with generally accepted stand- ards. 7.2 The CONTRACTOR shall provide at his expense the necessary testing and inspec- tion services required by the CONTRACT DOCUMENTS, unless otherwise provided. 7.3 The OWNER shall provide all other inspection and testing services not required by the CONTRACT DOCUMENTS. 7.4 If the CONTRACT DOCUMENTS, laws, ordinances, rules, regulations or orders of any public authority having jurisdiction require any WORK to specifically be in- spected, tested, or approved by someone other than the CONTRACTOR, the CON- TRACTOR will give the ENGINEER timely notice of readiness. The CONTRACTOR Page 6 of 26 will then furnish the ENGINEER the required certificates of inspection, testing or ap- proval. 7.5 Neither observations by the ENGINEER nor inspections, tests or approvals by persons other than the CONTRACTOR shall relieve the CONTRACTOR from his obli- gations to perform the WORK in accordance with the requirements of the CONTRACT DOCUMENTS. 7.6 The ENGINEER and his representatives will at all times have access to the WORK. In addition, authorized representatives and agents of any participating Federal or state agency shall be permitted to inspect all work, materials, payrolls, records of personnel, invoices of materials, and other relevant data and records. The CONTRAC- TOR will provide proper facilities for such access and observation of the WORK and also for any inspection, or testing thereof. 7.7 If any WORK is covered contrary to the written request of the ENGINEER it must, if requested by the ENGINEER, be uncovered for his observation and replaced at the CONTRACTOR'S expense. 7.8 If any WORK has been covered which the ENGINEER has not specifically re- quested to observe prior to its being covered, or if the ENGINEER considers it neces- sary or advisable that covered WORK be inspected or tested by others, the CONTRAC- TOR at the ENGINEER'S request, will uncover, expose or otherwise make available for observation, inspection or testing as the ENGINEER may require, that portion of the WORK in question, furnishing all necessary labor, materials, tools, and equipment. If it is found that such WORK is defective, the CONTRACTOR will bear all the expenses of such uncovering, exposure, observation, inspection and testing and of satisfactory re- construction. If, however, such WORK is not found to be defective, the CONTRACTOR will be allowed an increase in the CONTRACT PRICE or an extension of the CON- TRACT TIME, or both, directly attributable to such uncovering, exposure, observation, inspection. testing and reconstruction and an appropriate CHANGE ORDER shall be issued. 8. SUBSTITUTIONS 8.1 Whenever a .material, article or piece of equipment is identified on the DRAW- INGS or SPECIFICATIONS by reference to brand name or catalogue number, it shall be understood that this is referenced for the purpose of defining the performance or other salient requirements and that other products of equal capacities, quality and function shall be considered. The CONTRACTOR may recommend the substitution of a material, article, or piece of equipment of equal substance and function for those re- ferred to in the CONTRACT DOCUMENTS by reference to brand name or catalogue number, and if, in the opinion of the ENGINEER, such material, article, or piece of equipment is of equal substance and function to that specified, the ENGINEER may ap- prove its substitution and use by the CONTRACTOR. Any cost differential shall be deductible from the CONTRACT PRICE and the CONTRACT DOCUMENTS shall be appropriately modified by CHANGE ORDER. The CONTRACTOR warrants that if sub- stitutes are approved, no major changes in the function or general design of the PROJ- ECT will result. Incidental changes or extra component parts required to accommo- date the substitute will be made by the CONTRACTOR without a change in the CON- TRACT PRICE or CONTRACT TIME. 9. PATENTS 9.1 The CONTRACTOR shall pay all applicable royalties and license fees. He shall defend all suits or claims for infringement of any patent rights and save the OWNER harmless from loss on account thereof, except that the OWNER shall be responsible for any such loss when a particular process, design, or the product of a particular manu- facturer or manufacturers is specified, but if the CONTRACTOR has reason to believe that the design, process or product specified is an infringement of a patent, he shall be responsible for such loss unless he promptly gives such information to the ENGI- NEER. Page 8 of 26 10. SURVEYS, PERMITS, REGULATIONS 10.1 The OWNER shall furnish all land surveys and establish all base lines for locat- ing the principal component parts of the WORK together with a suitable number of bench marks adjacent to the WORK as shown in the CONTRACT DOCUMENTS. From the information provided by the OWNER, unless otherwise specified in the CON- TRACT DOCUMENTS, the CONTRACTOR shall develop and make all detail surveys needed for construction such as slope stakes, batter boards, stakes for pile locations and other working points, lines, elevations and cut sheets. 10.2 The CONTRACTOR shall carefully preserve bench marks, reference points and stakes and, in case of willful or careless destruction, he shall be charged with the re- sulting expense and shall be responsible for any mistakes that may be caused by their unnecessary loss or disturbance. 10.3 Permits and licenses of a temporary nature necessary for the prosecution of the WORK shall be secured and paid for by the CONTRACTOR. Permits, licenses and ease- ments for permanent structures or permanent changes in existing facilities shall be se- cured and paid for by the OWNER, unless otherwise specified. The CONTRACTOR shall give all notices and comply with all laws, ordinances, rules and regulations bear- ing on the conduct of the WORK as drawn and specified. If the CONTRACTOR ob- serves that the CONTRACT DOCUMENTS are at variance therewith, he shall promptly notify the ENGINEER in writing, and any necessary changes shall be adjusted as pro- vided in Section 13, CHANGES IN THE WORK. 11. PROTECTION OF WORK, PROPERTY AND PERSONS 11.1 The CONTRACTOR will be responsible for initiating, maintaining and supervis- ing all safety precautions and programs in connection with the WORK. He will take all necessary precautions for the safety of, and will provide the necessary protection to prevent damage, injury or loss to all employees on the WORK and other persons who may be affected thereby, all the WORK and all materials or equipment to be incorpo- rated therein, whether in storage on or off the site, and other property at the site or adjacent thereto, including trees, shrubs, lawns, walks, pavements, roadways, struc- tures and utilities not designated for removal, relocation or replacement in the course of construction. 11.2 The CONTRACTOR will comply with all applicable laws, ordinances, rules, reg- ulations and orders of any public body having jurisdiction. He will erect and maintain, as required by the conditions and progress of the WORK, all necessary safeguards for safety and protection. He will notify owners of adjacent utilities when prosecution of the WORK may affect them. The CONTRACTOR will remedy all damage, injury or loss to any property caused, directly or indirectly, in whole or in part, by the CONTRAC- TOR, any SUBCONTRACTOR or anyone directly or indirectly employed by any of them or anyone for whose acts any of them be liable, except damage or loss attributa- ble to the fault of the CONTRACT DOCUMENTS or to the acts or omissions of the OWNER or the ENGINEER or anyone employed by either of them or anyone for whose acts either of them may be liable, and not attributable, directly or indirectly, in whole or in part, to the fault or negligence of the CONTRACTOR. 11.3 In emergencies affecting the safety of persons or the WORK or property at the site or adjacent thereto, the CONTRACTOR, without special instruction or authoriza- tion from the ENGINEER or OWNER, shall act to prevent threatened damage, injury or loss. He will give the ENGINEER prompt WRITTEN NOTICE of any significant changes in the WORK or deviations from the CONTRACT DOCUMENTS caused there- by, and a CHANGE ORDER shall thereupon be issued covering the changes and devia- tions involved. 12. SUPERVISION BY CONTRACTOR 12.1 The CONTRACTOR will supervise and direct the WORK. He will be solely re- sponsible for the means, methods, techniques, sequences and procedures of construc- tion. The CONTRACTOR will employ and maintain on the WORK a qualified super- visor or superintendent who shall have been designated in writing by the CONTRAC- TOR as the CONTRACTOR's representative at the site. The supervisor shall have full authority to act on behalf of the CONTRACTOR and all communications given to the Page 10 of 26 supervisor shall be as binding as if given to the CONTRACTOR. The supervisor shall be present on the site at all times as required to perform adequate supervision and co- ordination of the WORK. 13. CHANGES IN THE WORK 13.1 The OWNER may at any time, as the need arises, order changes within the scope of the WORK without invalidating the Agreement. If such changes increase or decrease the amount due under the CONTRACT DOCUMENTS, or in the time required for per- formance of the WORK, an equitable adjustment shall be authorized by CHANGE ORDER. 13.2 The ENGINEER, also, may at any time, by issuing a FIELD ORDER, make changes in the details of the WORK. The CONTRACTOR shall proceed with the performance of any changes in the WORK so ordered by the ENGINEER unless the CONTRACTOR be- lieves that such FIELD ORDER entitles him to a change in CONTRACT PRICE or TIME, or both, in which event he shall give the ENGINEER WRITTEN NOTICE thereof within fifteen (15) days after the receipt of the ordered change, and the CONTRACTOR shall not execute such changes pending the receipt of an executed CHANGE ORDER or fur- ther instruction from the OWNER. 14. CHANGES IN CONTRACT PRICE 14.1 The CONTRACT PRICE may be changed only by a CHANGE ORDER. The value of any WORK covered by a CHANGE ORDER or of any claim for increase or decrease in the CONTRACT PRICE shall be determined by one or more of the following meth- ods in the order of precedence listed below: (a) Unit prices previously approved. (b) An agreed lump sum. (c) The actual cost for labor, direct overhead, materials, supplies, equipment, and other services necessary to complete the work. In addition there shall be added an amount to be agreed upon but not to exceed fifteen (15) percent of the actual cost of the WORK to cover the cost of general overhead and profit. 15. TIME FOR COMPLETION AND LIQUIDATED DAMAGES 15.1 The date of beginning and the time for completion of the WORK are essential con- ditions of the CONTRACT DOCUMENTS and the WORK embraced shall be commenced on a date specified in the NOTICE TO PROCEED. 15.2 The CONTRACTOR will proceed with the WORK at such rate of progress to in- sure full completion within the CONTRACT TIME. It is expressly understood and agreed, by and between the CONTRACTOR and the OWNER, that the CONTRACT TIME for the completion of the WORK described herein is a reasonable time, taking into consideration the average climatic and economic conditions and other factors pre- vailing in the locality of the WORK. 15.3 If the CONTRACTOR shall fail to complete the WORK within the CONTRACT TIME, or extension of time granted by the OWNER, then the CONTRACTOR will pay to the OWNER the amount for liquidated damages as specified in the BID for each cal- endar day that the CONTRACTOR shall be in default after the time stipulated in the CONTRACT DOCUMENTS. 15.4 The CONTRACTOR shall not be charged with liquidated damages or any excess cost when the delay in completion of the WORK is due to the following, and the CON- TRACTOR has promptly given WRITTEN NOTICE of such delay to the OWNER or ENGINEER: 15.4.1 To any preference, priority or allocation order duly issued by the OWNER. 15.4.2 To unforeseeable causes beyond the control and without the fault or negli- gence of the CONTRACTOR, including but not restricted to, acts of God, or of the pub- lic enemy, acts of the OWNER, acts of another CONTRACTOR in the performance of a contract with the OWNER, fires, floods, epidemics, quarantine restrictions, strikes, freight embargoes, and abnormal and unforeseeable weather: and Page 12 of 26 15.4.3 To any delays of SUBCONTRACTORS occasioned by any of the causes speci- fied in paragraphs 15.4.1 and 15.4.2 of this article. 16. CORRECTION OF WORK 16.1 The CONTRACTOR shall promptly remove from the premises all WORK rejected by the ENGINEER for failure to comply with the CONTRACT DOCUMENTS, whether incorporated in the construction or not, and the CONTRACTOR shall promptly replace and re-execute the WORK in accordance with the CONTRACT DOCUMENTS and with- out expense to the OWNER and shall bear the expense of making good all WORK of other CONTRACTORS destroyed or damaged by such removal or replacement. 16.2 All removal and replacement WORK shall be done at the CONTRACTOR'S ex- pense. If the CONTRACTOR does not take action to remove such rejected WORK with- in ten (10) days after receipt of WRITTEN NOTICE, the OWNER may remove such WORK and store the materials at the expense of the CONTRACTOR. 17. SUBSURFACE CONDITIONS 17.1 The CONTRACTOR shall promptly, and before such conditions are disturbed, except in the event of an emergency, notify the OWNER by WRITTEN NOTICE of: 17.1.1 Subsurface or latent physical conditions at the site differing materially from those indicated in the CONTRACT DOCUMENTS; or 17.1.2 Unknown physical conditions at the site, of an unusual nature, differing materi- ally from those ordinarily encountered and generally recognized as inhering in WORK of the character provided for in the CONTRACT DOCUMENTS. Pam 11 of 9R 17.2 The OWNER shall promptly investigate the conditions, and if he finds that such conditions do so materially differ and cause an increase or decrease in the cost of, or in the time required for, performance of the WORK, an equitable adjustment shall be made and the CONTRACT DOCUMENTS shall be modified by a CHANGE ORDER. Any claim of the CONTRACTOR for adjustment hereunder shall not be allowed unless he has given the required WRITTEN NOTICE; provided that the OWNER may, if he de- termines the facts so justify, consider and adjust any such claims asserted before the date of final payment. 18. SUSPENSION OF WORK, TERMINATION AND DELAY 18.1 The OWNER may, at any time and without cause, suspend the WORK or any por- tion thereof for a period of not more than ninety days or such further time as agreed upon by the CONTRACTOR, by WRITTEN NOTICE to the CONTRACTOR and the ENGINEER which notice shall fix the date on which WORK shall be resumed. The CONTRACTOR will resume that WORK on the date so fixed. The CONTRACTOR will be allowed an increase in the CONTRACT PRICE or an extension of the CONTRACT TIME, or both, directly attributable to any suspension. 18.2 If the CONTRACTOR is adjudged a bankrupt or insolvent, or if he makes a gen- eral assignment for the benefit of his creditors, or if a trustee or receiver is appointed for the CONTRACTOR or for any of his property, or if he files a petition to take ad- vantage of any debtor's act, or to reorganize under the bankruptcy or applicable laws, or if he repeatedly fails to supply sufficient skilled workmen or suitable materials or equipment, or if he repeatedly fails to make prompt payments to SUBCONTRACTORS orfor labor, materials or equipment or if he disregards laws, ordinances, rules, regula- tions or orders of any public body having jurisdiction of the WORK or if he disregards the authority of the ENGINEER, or if he otherwise violates any provision of the CON- TRACT DOCUMENTS, then the OWNER may, without prejudice to any other right or remedy and after giving the CONTRACTOR and his surety a minimum of ten (10) days Page 14 of 26 from delivery of a WRITTEN NOTICE, terminate the services of the CONTRACTOR and take possession of the PROJECT and of all materials, equipment, tools, construction equipment and machinery thereon owned by the CONTRACTOR, and finish the WORK by whatever method he may deem expedient. In such case the CONTRACTOR shall not be entitled to receive any further payment until the WORK is finished. If the un- paid balance of the CONTRACT PRICE exceeds the direct and indirect costs of com- pleting the PROJECT, including compensation for additional professional services, such excess shall be paid to the CONTRACTOR. If such costs exceed such unpaid balance, the CONTRACTOR will pay the difference to the OWNER. Such costs incurred by the OWNER will be determined by the ENGINEER and incorporated in a CHANGE ORDER. 18.3 Where the CONTRACTOR'S services have been so terminated by the OWNER, said termination shall not affect any right of the OWNER against the CONTRACTOR then existing or which may thereafter accrue. Any retention or payment of monies by the OWNER due the CONTRACTOR will not release the CONTRACTOR from compli- ance with the CONTRACT DOCUMENTS. 18.4 After ten (10) days from delivery of a WRITTEN NOTICE to the CONTRACTOR and the ENGINEER, the OWNER may, without cause and without prejudice to any other right or remedy, elect to abandon the PROJECT and terminate the Contract. In such case, the CONTRACTOR shall be paid for all WORK executed and any expense sustained plus reasonable profit. 18.5 If, through no act or fault of the CONTRACTOR, the WORK is suspended for a period of more than ninety (90) days by the OWNER or under an order of court or other public authority, or the ENGINEER fails to act on any request for payment within thirty (30) days after it is submitted, or the OWNER fails to pay the CONTRACTOR substantially the sum approved by the ENGINEER or awarded by arbitrators within thirty (30) days of its approval and presentation, then the CONTRACTOR may, after ten (10) days from delivery of a WRITTEN NOTICE to the OWNER and the ENGINEER, terminate the CONTRACT and recover from the OWNER payment for all WORK exe- Pana IA of 7r. cuted and all expenses sustained. In addition and in lieu of terminating the CON- TRACT, if the ENGINEER has failed to act on a request for payment or if the OWNER has failed to make any payment as aforesaid, the CONTRACTOR may upon ten (10) days notice to the OWNER and the ENGINEER stop the WORK until he has been paid all amounts then due, in which event and upon resumption of the WORK, CHANGE ORDERSshall be issued for adjusting the CONTRACT PRICE or extending the CON- TRACT TIMEor both to compensate for the costs and delays attributable to the stop- page of the WORK. 18.6 If the performance of all or any portion of the WORK is suspended, delayed, or interrupted as a result of a failure of the OWNER or ENGINEER to act within the time specified in the CONTRACT DOCUMENTS, or if no time is specified, within a reason- able time, an adjustment in the CONTRACT PRICE or an extension of the CONTRACT TIME, or both, shall be made by CHANGE ORDER to compensate the CONTRACTOR for the costs and delays necessarily caused by the failure of the OWNER or ENGINEER. 19. PAYMENTS TO CONTRACTOR 19.1 At least ten days before each progress payment falls due (but not more often than once a month), the CONTRACTOR will submit to the ENGINEER a partial payment estimate filled out and signed by the CONTRACTOR covering the WORK performed during the period covered by the partial payment estimate and supported by such data as the ENGINEER may reasonably require. If payment is requested on the basis of materials and equipment not incorporated in the WORK but delivered and suitably stored at or near the site, the partial payment estimate shall also be accompanied by such supporting data, satisfactory to the OWNER, as will establish the OWNER's title to the material and equipment and protect his interest therein, including applicable insurance. The ENGINEER will, within ten days after receipt of each partial payment estimate. either indicate in writing his approval of payment and present the partial payment estimate to the OWNER, or return the partial payment estimate to the CON- TRACTOR indicating in writing his reasons for refusing to approve payment. In the latter case, the CONTRACTOR may make the necessary corrections and resubmit the Page 16 of 26 partial payment estimate. The OWNER will, within ten days of presentation to him of an approved partial payment estimate, pay the CONTRACTOR a progress payment on the basis of the approved partial payment estimate. The OWNER shall retain ten (10%) percent of the amount of each payment until final completion and acceptance of all work, covered by the CONTRACT DOCUMENTS. The OWNER at any time, however, after fifty (50%) percent of the WORK has been completed, if he finds that satisfactory progress is being made, shall reduce retainage to five (5%) percent on the current and remaining estimates. On completion and acceptance of a part of the WORK on which the price is stated separately in the CONTRACT DOCUMENTS, payment may be made in.full, including retained percentages, less authorized deductions. 19.2 The request for payment may also include an allowance for the cost of such ma- jor materials and equipment which are suitably stored either at or near the site. 19.3 All WORK covered by partial payment made shall thereupon become the sole property of the OWNER, but this provision shall not be construed as relieving the CON- TRACTOR of the sole responsibility for the care and protection of the WORK upon which payments have been made or the restoration of any damaged WORK, or as a waiver of the right of the OWNER to require the fulfillment of all terms of the CON- TRACT DOCUMENTS. 19.4 Upon completion and acceptance of the WORK, the ENGINEER shall issue a cer- tificate attached to the final payment request that the WORK has been accepted by him under the conditions of the CONTRACT DOCUMENTS. The entire balance found to be due the CONTRACTOR, including the retained percentages, but except such sums as may be lawfully retained by the OWNER, shall be paid to the CONTRACTOR within thirty (30) days of completion and acceptance of the WORK. 19.5 The CONTRACTOR will indemnify and save the OWNER or the OWNER'S agents harmless from all claims growing out of the lawful demands of SUBCONTRACTORS, laborers, workmen, mechanics, materialmen, and furnishers of machinery and parts Pam 17 of 99 thereof, equipment, tools, and all supplies, incurred in the furtherance of the perform- ance of the WORK. The CONTRACTOR shall, at the OWNER'S request, furnish satis- factory evidence that all obligations of the nature designated above have been paid, discharged, or waived. If the CONTRACTOR fails to do so the OWNER may, after hav- ing notified the CONTRACTOR, either pay unpaid bills or withhold from the CON- TRACTOR'S unpaid compensation a sum of money deemed reasonably sufficient to pay any and all such lawful claims until satisfactory evidence is furnished that all lia- bilities have been fully discharged whereupon payment to the CONTRACTOR shall be resumed, in accordance with the terms of the CONTRACT DOCUMENTS, but in no event shall the provisions of this sentence be construed to impose any obligations upon the OWNER to either the CONTRACTOR, his Surety, or any third party. In paying any unpaid bills of the CONTRACTOR, any payment so made by the OWNER shall be con- sidered as a payment made under the CONTRACT DOCUMENTS by the OWNER to the CONTRACTOR and the OWNER shall not be liable to the CONTRACTOR for any such payments made in good faith. 19.6 If the OWNER fails to make payment 30 days after approval by the ENGINEER, in addition to other remedies available to the CONTRACTOR, there shall be added to each such payment interest at the maximum legal rate commencing on the first day after said payment is due and continuing until the payment is received by the CON- TRACTOR. 20. ACCEPTANCE OF FINAL PAYMENT AS RELEASE 20.1 The acceptance by the CONTRACTOR of final payment shall be and shall op- erate as a release to the OWNER of all claims and all liability to the CONTRACTOR other than claims in stated amounts as may be specifically excepted by the CONTRAC- TOR for all things done or furnished in connection with this WORK and for every act and neglect of the OWNER and others relating to or arising out of this WORK. Any pay- ment, however, final or otherwise, shall not release the CONTRACTOR or his sureties from any obligations under the CONTRACT DOCUMENTS or the Performance Bond and Payment Bonds. Page 18 of 26 21. INSURANCE 21.1 The CONTRACTOR shall purchase and maintain such insurance as will protect him from claims set forth below which may arise out of or result from the CONTRAC- TOR'S execution of the WORK, whether such execution be by himself or by any SUB- CONTRACTOR or by anyone directly or indirectly employed by any of them, or by anyone for whose acts any of them may be liable: 21.1.1 Claims under workmen's compensation, disability benefit and other similar em- ployee benefit acts; 21.1.2 Claims for damages because of bodily injury, occupational sickness or disease, or death of his employees; 21.1.3 Claims for damages because of bodily injury, sickness or disease, or death of any person other than his employees; 21.1.4 Claims for damages insured by usual personal injury liability coverage which are sustained (1) by any person as a result of an offense directly or indirectly related to the employment of such person by the CONTRACTOR, or (2) by any other person; and 21.1 Claims for damages because of injury to or destruction of tangible property, including loss of use resulting therefrom. 21.2 Certificates of Insurance acceptable to the OWNER shall be filed with the OWNER prior to commencement of the WORK. These Certificates shall contain a pro- vision that coverages afforded under the policies will not be cancelled unless at least fifteen (15) days prior WRITTEN NOTICE has been given to the OWNER. 21.3 The CONTRACTOR shall procure and maintain, at his own expense, during the CONTRACT TIME, liability insurance as hereinafter specified; 21.3.1 CONTRACTOR'S General Public Liability and Property Damage Insurance in- cluding vehicle coverage issued to the CONTRACTOR and protecting him from all claims for personal injury, including death, and all claims for destruction of or damage to property, arising out of or in connection with any operations under the CONTRACT DOCUMENTS, whether such operations be by himself or by any SUBCONTRACTOR under him, or anyone directly or indirectly employed by the CONTRACTOR or by a SUBCONTRACTOR under him. Insurance shall be written with a limit of liability of not less than $200,000 for all damages arising out of bodily injury, including death, at any time resulting therefrom, sustained by any one person in any one accident; and a limit of liability of not less than $500,000 for any such damages sustained by two or more persons in any one accident. Insurance shall be written with a limit of liability of not less than $100,000 for all property damage sustained by any one person in any one accident; and a limit of liability of not less than $200,000 for any such damage sus- tained by two or more persons in any one accident. 21.3.2 The CONTRACTOR shall acquire and maintain, if applicable, Fire and Extended Coverage insurance upon the PROJECT to the full insurable value thereof for the bene- fit of the OWNER, the CONTRACTOR, and SUBCONTRACTORS as their interest may appear. This provision shall in no way release the CONTRACTOR or CONTRACTOR'S surety from obligations under the CONTRACT DOCUMENTS to fully complete the PROJECT. 21.4 The CONTRACTOR shall procure and maintain, at his own expense, during the CONTRACT TIME, in accordance with the provisions of the laws of the state in which the work is performed, Workmen's Compensation Insurance, including occupational disease provisions, for all of his employees at the site of the PROJECT and in case any work is sublet, the CONTRACTOR shall require such SUBCONTRACTOR similarly to provide Workmen's Compensation Insurance, including occupational disease provi- sions for all of the latter's employees unless such employees are covered by the protec- tion afforded by the CONTRACTOR. In case any class of employees engaged in hazard- Page 20 of 26 ous work under this contract at the site of the PROJECT is not protected under Work- men's Compensation statute, the CONTRACTOR shall provide, and shall cause each SUBCONTRACTOR to provide, adequate and suitable insurance for the protection of his employees not otherwise protected. 21.5 The CONTRACTOR shall secure, if applicable, "All Risk" type Builder's Risk In- surance for WORK to be performed. Unless specifically authorized by the OWNER, the amount of such insurance shall not be less than the CONTRACT PRICE totaled in the BID. The policy shall cover not less than the losses due to fire, explosion, hail, light- ning, vandalism, malicious mischief, wind, collapse, riot, aircraft, and smoke during the CONTRACT TIME, and until the WORK is accepted by the OWNER. The policy shall name as the insured the CONTRACTOR, the ENGINEER, and the OWNER. 22. CONTRACT SECURITY 22.1 The CONTRACTOR shall within ten (10) days after the receipt of the NOTICE OF AWARD furnish the OWNER with a Performance Bond and a Payment Bond in penal sums equal to the amount of the CONTRACT PRICE, conditioned upon the perform- ance by the CONTRACTOR of all undertakings, covenants, terms, conditions and agree- ments of the CONTRACT DOCUMENTS, and upon the prompt payment by the CON- TRACTOR to all persons supplying labor and materials in the prosecution of the WORK provided by the CONTRACT DOCUMENTS. Such BONDS shall be executed by the CONTRACTOR and a corporate bonding company licensed to transact such business in the state in which the WORK is to be performed and named on the current list of "Surety Companies Acceptable on Federal Bonds" as published in the Treasury De- partment Circular Number 570. The expense of these BONDS shall be borne by the CONTRACTOR. If at any time a surety on any such BOND is declared a bankrupt or loses its right to do business in the state in which the WORK is to be performed or is removed from the list of Surety Companies accepted on Federal BONDS, CONTRAC- TOR shall within ten (10) days after notice from the OWNER to do so, substitute an ac- ceptable BOND (or BONDS) in such form and sum and signed by such other surety or sureties as may be satisfactory to the OWNER. The premiums on such BOND shall be paid by the CONTRACTOR. No further payments shall be deemed due nor shall be made until the new surety or sureties shall have furnished an acceptable BOND to the OWNER. 23. ASSIGNMENTS 23.1 Neither the CONTRACTOR nor the OWNER shall sell, transfer, assign or other- wise dispose of the Contract or any portion thereof, or of his right, title or interest therein, or his obligations thereunder, without written consent of the other party. 24. INDEMNIFICATION 24.1 The CONTRACTOR will indemnify and hold harmless the OWNER and the EN- GINEER and their agents and employees from and against all claims, damages, losses and expenses including attorneys' fees arising out of or resulting from the performance of the WORK, provided that any such claims, damage, loss or expense is attributable to bodily injury, sickness, disease or death, or to injury to or destruction of tangible prop- erty, including the loss of use resulting therefrom; and is caused in whole or in part by any negligent or willful act or omission of the CONTRACTOR, and SUBCONTRAC- TOR, anyone directly or indirectly employed by any of them or anyone for whose acts any of them may be liable. 24.2 In any and all claims against the OWNER or the ENGINEER, or any of their agents or employees, by any employee of the CONTRACTOR, any SUBCONTRACTOR, anyone directly or indirectly employed by any of them, or anyone for whose acts any of them may be liable, the indemnification obligation shall not be limited in any way by any limitation on the amount or type of damages, compensation or benefits pay- able by or for the CONTRACTOR or any SUBCONTRACTOR under workmen's com- pensation acts, disability benefit acts or other employee benefits acts. 24.3 The obligation of the CONTRACTOR under this paragraph shall not extend to the liability of the ENGINEER, his agents or employees arising out of the preparation or approval of maps, DRAWINGS, opinions, reports, surveys, CHANGE ORDERS, de- signs or SPECIFICATIONS. Page 22 of 26 25. SEPARATE CONTRACTS 25.1 The OWNER reserves the right to let other contracts in connection with this PROJECT. The CONTRACTOR shall afford other CONTRACTORS reasonable oppor- tunity for the introduction and storage of their materials and the execution of their WORK, and shall properly connect and coordinate his WORK with theirs. If the proper execution or results of any part of the CONTRACTOR'S WORK depends upon the WORK of any other CONTRACTOR, the CONTRACTOR shall inspect and promptly report to the ENGINEER any defects in such WORK that render it unsuitable for such proper execution and results. 25.2 The OWNER may perform additional WORK related to the PROJECT by himself, or he may let other contracts containing provisions similar to these. The CONTRAC- TOR will afford the other CONTRACTORS who are parties to such Contracts (oar the OWNER, if he is performing the additional WORK himself), reasonable opportunity for the introduction and storage of materials and equipment and the execution of WORK, and shall properly connect and coordinate his WORK with theirs. 25.3 If the performance of additional WORK by other CONTRACTORS or the OWN- ER is not noted in the CONTRACT DOCUMENTS prior to the execution of the CON- TRACT, written notice thereof shall be given to the CONTRACTOR prior to starting any such additional WORK. If the CONTRACTOR believes that the performance of such additional WORK by the OWNER or others involves him in additional expense or entitles him to an extension of the CONTRACT TIME, he may make a claim therefor as provided in Sections 14 and 15. 26. SUBCONTRACTING 26.1 The CONTRACTOR may utilize the services of specialty SUBCONTRACTORS on those parts of the WORK which, under normal contracting practices, are performed by specialty SUBCONTRACTORS. 26.2 The CONTRACTOR shall not award WORK to SUBCONTRACTOR (s), in excess of fifty (50%) percent of the CONTRACT PRICE, without prior written approval of the OWNER. 26.3 The CONTRACTOR shall be fully responsible to the OWNER for the acts and omissions of his SUBCONTRACTORS, and of persons either directly or indirectly em- ployed by them, as he is for the acts and omissions of persons directly employed by him. 26.4 The CONTRACTOR shall cause appropriate provisions to be inserted in all sub- contracts relative to the WORK to bind SUBCONTRACTORS to the CONTRACTOR by the terms of the CONTRACT DOCUMENTS insofar as applicable to the WORK of SUB- CONTRACTORS and to give the CONTRACTOR the same power as regards terminating any subcontract that the OWNER may exercise over the CONTRACTOR under any pro- vision of the CONTRACT DOCUMENTS. 26.5 Nothing contained in this CONTRACT shall create any contractual relation be- tween any SUBCONTRACTOR and the OWNER. 27. ENGINEERS AUTHORITY 27.1 The ENGINEER shall act as the OWNER'S representative during the construc- tion period. He shall decide questions which may arise as to quality and acceptability of materials furnished and WORK performed. He shall interpret the intent of the CON- TRACT DOCUMENTS in a fair and unbiased manner. The ENGINEER will make visits to the site and determine if the WORK is proceeding in accordance with the CON- TRACT DOCUMENTS. 27.2 The CONTRACTOR will be held strictly to the intent of the CONTRACT DOCU- MENTS in regard to the quality of materials, workmanship and execution of the WORK. Inspections may be made at the factorv nr fabrication plant of the source of material supply. Page 24 of 26 27.3 The ENGINEER will not be responsible for the construction means, controls, techniques, sequences, procedures, or construction safety. 27.4 The ENGINEER shall promptly make decisions relative to interpretation of the CONTRACT DOCUMENTS. 28. LAND AND RIGHTS-OF-WAY 28.1 Prior to issuance of NOTICE TO PROCEED, the OWNER shall obtain all land and rights-of-way necessary for carrying out and for the completion of the WORK to be performed pursuant to the CONTRACT DOCUMENTS, unless otherwise mutually agreed. 28.2 The OWNER shall provide to the CONTRACTOR information which delineates and describes the lands owned and rights-of-way acquired. 28.3 The CONTRACTOR shall provide at his own expense and without liability to the OWNER any additional land and access thereto that the CONTRACTOR may desire for temporary construction facilities, or for storage of materials. 29. GUARANTY 29.1 The CONTRACTOR shall guarantee all materials and equipment furnished and WORK performed for a period of one (1) year from the date of SUBSTANTIAL COM- PLETION. The CONTRACTOR warrants and guarantees for a period of one (1) year from the date of SUBSTANTIAL COMPLETION of the system that the completed sys- tem is free from all defects due to faulty materials or workmanship and the CONTRAC- TOR shall promptly make such corrections as may be necessary by reason of such de- fects including the repairs of any damage to other parts of the system resulting from such defects. The OWNER will give notice of observed defects with reasonable prompt- ness. In the event that the CONTRACTOR should fail to make such repairs, adjust- ments, or other WORK that may be made necessary by such defects, the OWNER may do so and charge the CONTRACTOR the cost thereby incurred. The Performance Bond shall remain in full f orce and of f ect through the guarantee- period. 30. ARBITRATION (Omitted) 31. TAXES 31.1 The CONTRACTOR will pay-all sales, consumer, use and other similar taxes re- quired by the law of the place where the WORK is performed. Copies of these documents are available at each' from: Associated General Contractors of America 1957 E Street, N.W: Washington, D.C. 20006 Page 26 of 26 SECTION 00232 SPECIAL CONDITIONS SC-1 These Special Conditions serve to supplement the contract documents and shall be binding upon the parties hereto. SC-2 Permits, Laws and Regulations: The Contractor shall keep himself fully informed of all Federal and State laws, all local laws, ordinances and regulations, and all orders and decrees of bodies or tribunals having any jurisdiction or authority which in any manner affect those engaged or employed in the work, or which in any manner affect the conduct of the work. He shall at all times comply with all such laws, ordinances, regulations, orders and decrees to the extent that such requirements do not conflict with Federal laws; and shall protect and indemnify the Owner and his representatives against any claim or liability arising from or based on the violation of any law, ordinances, regulations, order, or decree, whether by himself or his employees. a. The Contractor shall pay all charges, fees, and taxes and give all notes necessary and incident to the due and lawful prosecution of the work. The Owner will provide the building permits required. b. Work on State Highway Right-of-Way: All work within the right-of-way of the N.C. Department of Transportation shall be accomplished in a manner and be subject to the approval of the N.C. Department of Transportation officials and the Engineer. Permission for and the acceptance of any work done within the right-of-way controlled by the Department of Transportation will be the Contractor's responsibility. The Contractor shall post bond as required by the Department of Transportation. Work shall be in accordance with the N.C. Division of Highways, "Policies and Procedures for Accommodating Utilities on Highway Right-of-Way". C. Work on Railway Right-of-Way: In case the Contractor is required to haul materials across the tracks of any railway or elects to do so, he should make his own arrangements with that railway for any new private crossings required or for the use of any existing private crossing. All work to be performed by the Contractor on the railway right-of-way shall be done in a manner satisfactory to the Engineer of the railway company and shall be performed at such times and in such manner as not to unnecessarily interfere with the movement of trains or traffic upon the track of the railway company. The Contractor shall use all care and precaution in order to avoid accidents, damage, or unnecessarily delay or interference with the railway company's trains or other property. SC-3 Safety Provisions: During excavation, material suitable for backfilling shall be piled in an orderly manner a sufficient distance from the banks of the trench to avoid overloading, prevent slides or cave-ins, and to provide adequate access to the 00232- 1 5/17/93 2676-A work. The Contractor shall comply with the "Rules and Regulations Governing the Construction Industry" as promulgated for the Health, Safety, and General Welfare of Employees by the Commissioner of Labor under General Statutes of North Carolina, Section 95-131. All adopted standards are included in 13NCAC Subchapter 7C. The counterpart federal standard is 29 CFR Part 1926 including all revisions and amendments. Scope as follows: "The Rules and Regulations shall apply to Trenching, Excavation, Demolition, Building Construction Work, and all operations pertaining thereto." a. Particular reference is made to the following paragraphs of Subpart P, entitled "Excavations": 652. In excavations greater than or equal to 5' in depth, the side of the excavations shall be shored or braced in accordance with the applicable regulations unless the sides are sufficiently sloped to eliminate all possibility of a cave-in. 651.1. Where workmen are engaged near the edge of the excavation, undercutting of bank or walls is prohibited unless adequately protected. 651.j. Materials which are excavated shall be placed so that the base of the pile is not less than 2' from the edge of the excavation or by the use of adequate retaining devices or by combining both of the above where necessary. 651.c. Proper and adequate means of egress requiring lateral movements of no more than 25 feet shall be provided at all times from excavations and trenches that are 4 feet or more in depth; either by ramps, stairways or ladders. These means of egress shall conform to rules governing ramps, stairways, and ladders and located so as to be accessible to workmen at all times." 651.k. The Contractor shall maintain on the jobsite, a "Competent Person" having had specific training in, and being knowledgeable about, soils analysis, the use of protective systems, and the requirements of standard 1926.650 of the Federal Register, 29 CFR Part 1926. b. In addition to the Safety Provisions specified herein, the Contractor shall assume responsibility for and comply with the Department of Labor Safety and Health Regulations for construction promulgated under the Occupational and Health Act of 1970 (PL 91-54). Where the requirements of these acts are in excess of those requirements specified, the requirements of these acts shall govern. Should the plans and/or specifications require materials or methods in conflict with the Safety and Health Regulations, it shall be the responsibility of the Contractor to request of the Engineer any changes which may be necessary. 00232 - 2 5/17/93 2676-A C. Where work is adjacent to street and highways, the Contractor shall conduct the work in a manner which will avoid the accumulation of earth from his operations on the traffic areas of the adjacent streets or roadways. He shall continuously remove such accumulations and where necessary broom or wet down traffic areas to prevent dust. d. The General Contractor shall be responsible for overall on-site project safety. SC-4 Use of Explosives: The Contractor shall notify the Engineer immediately when the use of explosives is necessary for the prosecution of the work. The Contractor shall exercise the utmost care not to endanger life or property and shall be responsible for any and all damage resulting from the use of explosives. All explosives shall be stored in a secure manner, in compliance with local laws and ordinances, and all such storage places shall be marked clearly "DANGEROUS EXPLOSIVES". Where no local laws or ordinances apply, storage shall be provided satisfactory to the Engineer and in general not closer than 1000 feet from the road or from any building or camping area. The Contractor shall notify each public utility company, having structures in proximity to the site of the work, of his intention to use explosives and such notice shall be given in sufficient advance to enable the companies to take such steps as they may deem necessary to protect their property from injury. Such notice shall not relieve the Contractor of responsibility for any damage resulting from his blasting operations. Explosives shall be transported, handled, stored, and used in accordance with Article XVIII of the "Rules and Regulations Governing Pits and Quarries" as promulgated by the N.C. Department of Labor. SC-5 Conflict with Surface Obstructions: The Owner will furnish the Contractor with all necessary rights-of-way for the prosecution of the work. The rights-of-way herein referred to are understood to mean only the permission to use and pass through the location or space in any street or highway, or through any public or private property in which the Contractor is to construct the work. a. The Contractor shall not cut, trim or damage in any way any tree or large shrub along the line of the work without the permission of the Engineer in each case. The Engineer reserves the right to forbid the use of any machine or any method of work that, in his opinion, is likely to cause damage to trees and other vegetation. b. The Contractor shall be responsible for all poles, posts, fences, or any other structures or objects existing along the lines of his work within or without the limits of the excavation. He shall shore or otherwise support them when necessary and shall repair and make good any damage caused thereto by his work. All culverts, bridges, curbs and gutters, driveway entrances, driveways, or other structures or objects destroyed or disturbed in the execution of the contract shall be properly repaired or replaced by the Contractor as part of his obligations under the contract with no direct payment therefore except as set forth in the Basis of Payment section of these specification. 00232 - 3 5/17/93 2676-A SC-6 Conflict with Subsurface Obstructions: Care shall be taken not to injure any gas or water pipe or sewer or drain or service pipes connected therewith or electric or communication conduits or other underground structures. The Contractor shall repair or have repaired at once, at his own cost, any public or private structure damaged by or in the course of his work. The Owner reserves the right to repair any damage done to sewers, water mains, drain pipes, connections thereto, hydrants, valves or other structures belonging to the Owner. If the Owner exercises this right, it will make all necessary repairs, allowing the Contractor full opportunity for inspecting and checking the cost of the work, and will deduct the actual cost thereof from any money due or to become due the Contractor. These repairs, whether accomplished by the Contractor or the Owner, shall include everything necessary to restore the damaged structure to as good condition in all respects as prior to the Contractor's work. This may include the use of foundation material where none had been used before or different materials or types of construction from the original if these should be necessary to provide a new structure as stable and substantial as the one damaged. a. Should the location or position of any gas or water pipe, sewer, drain, conduit or other obstruction within the limits of the trench be such that it conflicts in line and grade with the pipe or structure being installed under this contract, or conflicts otherwise so as, in the opinion of the Engineer, to require its removal, realignment or change in order that the work under the contract may proceed according to the plans, such removal, realignment or change will be made without expense to the Contractor. When, however, such gas or water pipe or other obstruction shall come within the limits of the excavation for the work as located by the Engineer, such pipe, conduit or other obstruction shall be stripped or uncovered by the Contractor, at his own expense, as constituting a part of this work in excavating. No claim for damages or extra compensation shall accrue to the Contractor from the presence of such pipe or other obstruction or from any delay due to its removal or rearrangement. b. In case any pipe or other obstruction so located as to interfere with the work is unexpectedly encountered, the Contractor shall immediately notify the Engineer of the locality and circumstances and the place shall be passed over until satisfactory arrangements for avoiding the conflicts are made without any claim for damages arising from the delay. C. The Engineer will, in all cases, by the judge of the necessity or expedience of any change or rearrangement of any underground structures which may interfere with the construction of the work. d. The Contractor shall take all risks and be responsible for all expense and damage attending the presence or proximity of any gas or water pipes, sewers, drains, conduits or other underground structures where such pipes or other structures cross the trench or appear in the trench in such a manner as not to demand their rearrangement or realignment, also of all such structures as are approximately parallel with the trench or adjacent to it but outside the trench. It shall be the 00232 - 4 5/17193 2676-A responsibility of the Contractor to notify all appropriate utilities prior to the commencement of construction in the proximity of those utilities. e. The Owner or the Engineer is under no obligation to inform the Contractor nor to show on the drawings the presence or the location of any obstacles either on the surface or underground. Every effort has been made to indicate the location of all existing utilities on the contract drawings. The Contractor shall, however, be fully responsible for making his own investigation. Such information shown on the drawings or furnished otherwise to the Contractor shall not be construed as a waiver of the Contractor's liability but rather as an attempt on the part of the Engineer or the Owner to minimize the Contractor's hazards. f. Where a pipe, a conduit or some other structure comes within the limits of the trench, such pipe or other structure shall be supported properly, and the Engineer shall have the right to direct the manner in which it shall be supported. Any lumber used for such purposes shall be left in the trench without any payment being made for it as the Contractor is responsible for the care of conflicting underground structures. SC-7 Barricades and Warning Signs: The Contractor shall provide and maintain all necessary barricades, suitable and sufficient red lights, danger signals, detour, and other signs, provide a sufficient number of watchmen and flagmen, and take all necessary precautions for the protection of the work and the safety of the public. Highways, street and pedestrian walks closed to the traffic shall be protected by effective barricades and obstructions shall be illuminated at night. Suitable warning signs, illuminated at night by lanterns or flares, shall be provided to mark the places where surfacing has been disturbed and work has not been completed. All lights for this purpose shall be kept burning from sunset to sunrise. Signs for protection of the work and the safety of the public shall conform to requirements contained in Part V of the Manual of Uniform Traffic Control Devices for Streets and Highways, dated June 1961, as prepared by the National Joint Committee on Uniform Traffic Control Devices. The Contractor will be held responsible for all damages to the project due to failure of the signs and barricades to properly protect the work from traffic, pedestrians, animals, and from other sources. The Contractor shall finally remove all barricades, danger, and detour signs as directed by the Engineer. SC-8 Replacement of Grassed Areas: All existing grassed or seeded areas damaged by the Contractor shall be replaced with the same type of grass as the adjoining area without additional cost to the Owner. The Contractor, at his option, may seed such areas and maintain them until a satisfactory stand of grass is obtained or may sprig or sod the areas to obtain the same result. A repaired area shall be considered satisfactory when a stand of grass is obtained and is growing vigorously. The Contractor shall provide lime and fertilizer as may be required and water for maintaining the areas until accepted by the Engineer. SC-9 Surveys, Lines, and Grades: The Owner, through his Engineer, will provide all land surveys, base lines and points for locating the principal component 00232 - 5 5/17/93 2676-A parts of the work together with a suitable number of bench marks adjacent to the work. From the information provided by the Engineer, the Contractor shall develop and make all detail surveys, lines and elevations and set all batterboards as he deems necessary. The Contractor shall carefully preserve all bench marks and reference points provided by the Engineer and in case of willful or careless destruction thereof, the Contractor shall be charged with the resulting expense and shall be responsible for any mistakes that may be caused by their unnecessary loss or disturbance. SC-10 Protection of Land Resources: It is intended that the land resources outside the limits of permanent work performed under this contract be preserved in their present condition or be restored to a condition after completion of construction that will appear to be natural and not detract from the appearance of the project. Insofar as possible, the Contractor shall confine his construction activities to areas defined by the plans or specifications and to areas to be cleared for other operations indicated on the plans. The following additional requirements are intended to supplement and clarify the requirements of the technical sections of these specifications. Except in areas marked on the plans to be cleared, the Contractor shall not deface, injure, or destroy trees or shrubs, nor remove or cut them without special authority. No ropes, cables, or guys shall be fastened to or attached to any existing trees for anchorages unless specifically authorized by the Engineer. Where such special emergency use permitted, the Contractor shall first adequately wrap the truck with a sufficient thickness of burlap or rags over which softwood cleats shall be tied before any rope, cable, or wire is placed. The Contractor shall in any event be responsible for any damage resulting from such use. Any trees or landscape feature scarred or damaged by the Contractor's equipment or operations shall be restored as nearly as possible to its original condition at the Contractor"s expense. The Engineer will decide what method of restoration shall be used and whether damaged trees shall be treated and healed or removed and disposed of by the Contractor. The Contractor shall obliterate all signs of temporary construction facilities such as haul roads, work areas, structures, foundations of temporary structures, stockpiles of excess or waste materials, or any other vestiges of construction as directed by the Engineer. SC-11 Protection of Water Resources: During and after construction of the wastewater treatment plant, or upon crossing or paralleling any water course or water body with a pipeline, surface drainage from cuts and fills within the construction limits, whether or not completed, and from borrow and waste disposal areas, shall, if turbidity producing materials are present, be held in suitable sedimentation ponds or shall be graded to control erosion within acceptable limits. Temporary erosion and sediment control measures such as silt fences, hay bales, berms, dikes, drains, or sedimentation basins. If required to meet the above standards, shall be provided and maintained until permanent drainage and erosion control facilities are completed and operative. The area of bare solid exposed at any one time by construction operations should be held to a minimum and all vegetation that can be left in place shall remain unharmed. 00232 - 6 5/17/93 2676-A All disturbed areas must be seeded and mulched within 30 calendar days after disturbing activity has ceased. All rules and regulations of the Sedimentation Pollution Control Act of 1973, if not exceeded by these specifications, will be adhered to during and after construction. All cost of erosion and sediment control measures shall be included in the unit price or lump sum price bid for each phase of construction as applicable. SC-12 North Carolina State Sales Tax: The N.C. State Sales Tax shall be included in the contract price. The Contractor shall maintain and shall be responsible for seeing that his subcontractors maintain accurate records of all payments of N.C. State Sales Taxes on materials, supplies, fixtures, and equipment which become a part of or are annexed to buildings or structures, including pipe lines provided under this contract. The Contractor shall submit with his monthly estimates for payment a certified statement showing such payments by himself and all subcontractors listing invoices from various suppliers showing invoice number, amount paid, date and county paid. Sales tax records and certified statements shall be in such form and substance as to meet the requirements of the N.C. State Department of Revenue in the matter of the Owner obtaining a refund from the State of North Carolina of sales taxes paid by the Contractor and his subcontractors. SC-13 All Chemicals used during project construction or furnished for project operation, whether herbicide, pesticide, disinfectant, polymer, reactant or of other classifications must show approval of either EPA or USDA. Use of all such chemicals and disposal of residues shall be in strict conformance with instructions. SC-14 Disposal of Surplus Material: Upon completion of backfilling operations, all excess earth, broken pavement, rock, shoring and other materials and debris resulting from the operations shall be removed from the work areas and disposed of by the Contractor. He shall find his own disposal areas and bear all costs arising from the disposal of this excess material and debris. SC-15 Final inspection and Tests: When construction is completed and prior to final acceptance, the Contractor shall place the plant in operation and make all necessary adjustments and corrections for proper operation in the presence of the Engineer. The tests shall be made under conditions simulating as nearly as practicable those which will be obtained in operation and shall show conclusively that the requirements of the specifications have been fulfilled. SC-16 List of Drawings: See cover sheet of drawings for a list of drawings designated for this project. SC-17 Contractor's Insurance: Insurance shall be provided as required under Paragraph 21 of the General Conditions of the Specifications: Indemnity: The Contractor shall indemnify and save harmless the Owner from and against all claims, demands and liabilities of every nature and description whatsoever which may be presented to or asserted against the Owner by virtue or on account of any act or omission of the Contractor, his 00232 - 7 5/17/93 2676-A agents, employees, subcontractors or anyone for whose acts the Contractor may be liable, including the Owner's expenses of defending suits on account of any such claims or liability. The Contractor shall insure this indemnification clause with insurance in limits of not less than the limits specified in the General Conditions. The certificate of insurance provided shall specifically indicate that contractual liability insurance insuring this indemnification paragraph is included. (a) Each subcontractor shall indemnify and save harmless the Owner and the Contractor from and against all claims, demands, ana liabilities of every nature and description whatsoever which may be presented to or asserted against the Owner or Contractor by virtue or on account of any act or omission of the subcontractor, his agent, employees or anyone for whose acts the subcontractor shall insure this indemnification clause with insurance in limits of not less than the limits specified in the General Conditions. The certificate of insurance provided shall specifically indicate that contractual liability insurance involving insuring this indemnification paragraph is included. (b) Builder's Risk Insurance shall be in such amounts as shall protect the Contractor, any subcontractor performing work covered by this contract, and the Owner from loss by fire, wind or other damage and shall be in such form, substance and amount as approved by the Owner's attorney. (c) Copies of all policies shall be furnished by the Contractor and shall be attached to the respective pages of each signed copy of the Contract Agreement. (d) It shall be understood that the above required insurance shall not be cancelled or changed until ten (10) days after written notice of such termination or alteration has been sent by registered mail to the Certificate Holder. SC-18 As-Built Drawings: On completion of the work, one print of each of the drawings accompanying this specification shall be neatly and clearly marked in red to show all variations between the construction actually provided and that indicated or specified in the contract documents, and delivered to the Engineer. Where a choice of materials and/or methods is permitted herein, and where variations in the scope of character of the work from the entire work indicated or specified is permitted either by award or bidding items specified for that purpose or by subsequent change to the contract, as-built drawings shall define the construction actually provided. The representation of such variation shall conform to standard drafting practice as may be necessary for legibility and clear portrayal of the as-built construction; the marked prints shall be subject to approval before acceptance. ---END OF SECTION--- 00232-8 5/17/93 2676-A SECTION 01010 SUMMARY OF WORK PART1 GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division-1 Specification Sections, apply to this Section. 1.2 PROJECT DESCRIPTION A. The Utility Contract shall include the construction of approximately 16,000 LF of 4" force main and appurtenances and 90 LF of 8" gravity main with appurtenances. The work shall also include the addition of a new suction lift pump station. B. The electrical work consists of the provision of all wiring and installations necessary to provide a working pump station as specified and in accordance with all NEC, UL and local electrical codes. 1.3 WORK SEQUENCE A. See the plans for the pump station construction sequence. 1.4 CONTRACTOR USE OF PREMISES A. General: During the construction period the Contractor shall have full use of the premises for construction operations, including use of the site. The Contractor's must coordinate his operations with the owner, however to insure no unexpected or unnecessary interruptions of water, sewer or electrical services occur. The Owner's operations are sensitive to schedule fluctuations and the Contractor must keep the Owner and the Engineer informed as to the status of the work. B. Install, maintain, and demolish any temporary partitions required by any local governing agencies, such as Health Department, Building Inspector, etc. 1.5 OWNER OCCUPANCY A. Full Owner Occupancy: The Owner will occupy the site and existing building during the entire construction period. Cooperate with the Owner during construction operations to minimize conflicts and facilitate Owner usage. Perform the Work so as not to interfere with the Owner's operations. 01010-1 5/25/93 2676-A PART 2 PRODUCTS (NOT APPLICABLE). PART 3 EXECUTION (NOT APPLICABLE). ---END OF SECTION--- 01010-2 5/25/93 2676-A SECTION 01040 PROJECT COORDINATION PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division-1 Specification Sections, apply to this Section. 1.2 SUMMARY A. This Section specifies administrative and supervisory requirements necessary for Project coordination including, but not necessarily limited to: 1. Coordination. 2. Administrative and supervisory personnel. 3. General installation provisions. 4. Cleaning and protection. 1.3 COORDINATION A. Coordination: The Utility Contract shall coordinate his construction activities with the site work contractor to assure efficient and orderly installation of each part of the Work. Coordinate construction operations that are dependent upon each other for proper installation, connection, and operation. 1. Where installation of one part of the Work is dependent on installation of other components, either before or after its own installation, schedule construction activities in the sequence required to obtain the best results. 2. Where availability of space is limited, coordinate installation of different components to assure maximum accessibility for required maintenance, service, and repair. 3. Make adequate provisions to accommodate items scheduled for later installation. B. Administrative Procedures: Coordinate scheduling and timing of required administrative procedures with other construction activities to avoid conflicts and ensure orderly progress of the Work. Such administrative activities include, but are not limited to, the following: 1. Preparation of schedules. 2. Installation and removal of temporary facilities. 3. Delivery and processing of submittals. 4. Progress meetings. 5. Project Close-out activities. C. Conservation: Coordinate construction activities to ensure that operations 01040- 1 5/17/93 2676-A are carried out with consideration given to conservation of energy, water, and materials. 1. Salvage materials and equipment involved in performance of, but not actually incorporated in, the Work. Refer to other sections for disposition of salvaged materials that are designated as Owner's property. PART 2 - PRODUCTS (NOT APPLICABLE). PART 3 - EXECUTION 3.1 GENERAL INSTALLATION PROVISIONS A. Inspection of Conditions: Require the Installer of each major component to inspect both the substrate and conditions under which Work is to be performed. Do not proceed until unsatisfactory conditions have been corrected in an acceptable manner. B. Manufacturer's Instructions: Comply with manufacturer's installation instructions and recommendations, to the extent that those instructions and recommendations are more explicit or stringent than requirements contained in Contract Documents. C. Inspect materials or equipment immediately upon delivery and again prior to installation. Reject damaged and defective items. D. Provide attachment and connection devices and methods necessary for securing Work. Secure Work true to line and level. Allow for expansion and building movement. E. Visual Effects: Provide uniform joint widths in exposed Work. Arrange joints in exposed Work to obtain the best visual effect. Refer questionable choices to the Engineer for final decision. F. Recheck measurements and dimensions, before starting each installation. G. Install each component during weather conditions and Project status that will ensure the best possible results. Isolate each part of the completed construction from incompatible material as necessary to prevent deterioration. H. Coordinate temporary enclosures with required inspections and tests, to minimize the necessity of uncovering completed construction for that purpose. Mounting Heights: Where mounting heights are not indicated, install individual components at standard mounting heights recognized within the industry for the particular application indicated. Refer questionable 01040 - 2 5/17/93 2676-A mounting height decisions to the Engineer for final decision. 3.2 CLEANING AND PROTECTION A. During handling and installation, clean and protect construction in progress and adjoining materials in place. Apply protective covering where required to ensure protection from damage or deterioration at Substantial Completion. B. Clean and maintain completed construction as frequently as necessary through the remainder of the construction period. Adjust and lubricate operable components to ensure operability without damaging effects. C. Limiting Exposures: Supervise construction activities to ensure that no part of the construction, completed or in progress, is subject to harmful, dangerous, damaging, or otherwise deleterious exposure during the construction period. Where applicable, such exposures include, but are not limited to, the following: 1. Excessive static or dynamic loading. 2. Excessive internal or external pressures. 3. Excessively high or low temperatures. 4. Thermal shock. 5. Air contamination or pollution. 6. Water or ice. 7. Abrasion. 8. Heavy traffic. 9. Misalignment. 10. Improper shipping or handling. 11. Theft. 12. Vandalism. ---END OF SECTION--- 01040-3 5/17/93 2676-A SECTION 01090 ABBREVIATIONS AND SYMBOLS PART 1 - GENERAL 1.1 REFERENCE TO APPLICABLE STANDARDS A. Whenever reference is made to codes, standard specifications, or other data published by regulating agencies or accepted organizations, it shall be understood that such reference is made to the latest edition of that standard published prior to the issuing date of the contract, unless otherwise indicated. 1.2 ABBREVIATIONS AA - Aluminum Association AASHO - American Association of State Highway Officials ACI - American Concrete Institute ACSR - Aluminum Cable Steel Reinforced AFBMA - Anti Friction Bearing Manufacturers Association AGA - American Gas Association AGC - Associated Gear Manufacturers Association AGMA - American Gear Manufacturers Association AHDGA - American Hot Dip Galvanized Association AISC - American Institute of Steel Construction AISI - American Iron and Steel Institute AMCA - Air Moving and Conditioning Association, Inc. ANSI - American National Standards Institute (formerly "USASI" - United States of American Standards Institute) API - American Petroleum Institute AREA - American Railway Engineering Association ASCE - American Society of Civil Engineers ASHRAE - American Society of Heating, Refrigerating and Air 01090- 1 5/17/93 2676-A Conditioning Engineers ASME - American Society of Mechanical Engineers ASSCBC - American Standard Safety Code for Building Construction ASTM - American Society for Testing Materials ANI - Architectural Woodwork Institute ANPA - American Wood Preservers Association AWS - American Welding Society AWNA - American Water Works Association CBM - Certified Ballast Manufacturers CBRA - Copper and Brass Research Association CRSI - Concrete Reinforcing Steel Institute CS - United States Department of Commerce Commercial Standards DEMA - Diesel Engine Manufacturers Association FS - Federal Specifications IEEE - Institute of Electrical and Electronic Engineers IPCEA - Insulated Power Cable Engineers Association MIL - Military Specifications MRDTI - Metal Roof Deck Technical Institute NEC - National Electrical Code NEMA - National Electrical Manufacturers Association NFPA - National Fire Protection Association NSF - National Sanitation Foundation NScF - National Science Foundation NWMA - National Woodwork Manufacturers Association NCDOT - North Carolina Department of Transportation - Standard Specifications for Roads and Structures 01090 - 2 5/17/93 2676-A NCBC - North Carolina State Building Code OSHA - U.S. Department of Labor, Occupational Safety and Health Administration PCA - Portland Cement Association PCI - Prestressed Concrete Institute PS - United States Department of Commerce Voluntary Products Standards SAE - Society of Automotive Engineers SDI - Steel Deck Institute SJI - Steel Joist Institute SSPC - Steel Structures Painting Council UL - Underwriters' Laboratories, Inc. USDA - United States Department of Agriculture ---END OF SECTION--- 01090-3 5/17/93 2676-A SECTION 01150 BASIS FOR PAYMENT 1.1 GENERAL REQUIREMENTS A. This section includes the basis of payment and unit of measurement for work done under the contract. 1.2 CONTRACT A. Unit Price Contract: 1. The contract for Water and Sewer Improvements serve the Kenly Hatchery shall be referred to as "Utility Contract". 2. Payment for the unit price contract shall be for all plant, labor, materials, equipment, and services required and/or reasonably implied by the Contract Documents. 1.3 ITEM 1 - SEWER PIPE These items shall be paid for in accordance with the unit bid price per lineal foot. Measurements shall be taken from center-to-center of manholes along centerline of pipe on the horizontal. Depths shall be measured vertically from invert of pipe to original grade. Payment for these items shall be for the pipe, for the excavation suitable for laying, shoring and bracing where needed, clearing where -necessary, laying the pipe, jointing, aligning, backfilling, repairing damaged utilities, final grading, seeding, and for all labor and materials required for a complete installation. The type of pipe used shall be one or more of the alternatives listed in the specifications except as specifically indicated elsewhere. 1.4 ITEMS 2 - MANHOLES These items shall be paid for in accordance with the unit bid price. Depths shall be measured from top of manhole covering ring to invert of lowest pipe. Payment for these items shall be for all labor and materials required for a complete installation. 1.5 ITEM 3 - FORCE MAIN This item shall be paid for in accordance with the unit bid price per lineal foot. Measurements shall be taken along centerline of pipe on the horizontal. Payment for this item shall be for the pipe, for the excavation suitable for laying, shoring and bracing where needed, clearing where necessary, laying the pipe, jointing, aligning, concrete encasement, backfilling, repairing damaged utilities, and for all labor and materials required for a complete installation. 1.6 ITEM 4 - HIGHWAY CROSSING 01150- 1 5/17/93 2676-A This item shall be paid for in accordance with the unit price per lineal foot for pipe line highway crossing installed by other than the open-cut method for the actual length of the pipe installed by boring as measured horizontally to the nearest 0.1 foot. Payment shall include the cost of encasement pipe(where encasement is called for), carrier pipe installed by boring, and all necessary labor and material for installing it. The Contractor shall bear all costs for the provision of the insurance and inspection fees required by the respective agency or authority in charge of inspection of the pipe line installation. 1.7 ITEM 5 - PAVEMENT AND DRIVEWAY REPAIR These items shall be paid for in accordance with the unit bid price per square yard of material replaced as specified and detailed on the drawings. Payment shall be for all labor, material and equipment required to replace pavement to original condition. Measurements for such payment will be along the center-line of the pipe with a maximum allowable width of three feet (3'). The cost of replacement of unpaved surface shall be included in the unit price for laying pipe. Soil drives which are disturbed by Contract Work shall be restored to their preconstruction condition. Depending on soil wetness and other factors this may involve the placement of sand, gravel, or stone where none previosly existed. The Contractor shall include such work as necessary to restore the stability of soil drives in the unit bid price for other work.Permission for and the acceptance of any work done within the right-of-way controlled by the Department of Transportation will be the Contractor's responsibility.` The Contractor shall repair at his own expense and to the satisfaction of the Engineer, any paving, surface or shoulders laying outside the 3' trench for actual sewer line construction, which may be disturbed during any of the operations of this contract. Pavement and side- walk replacement shall be accomplished as soon as practical and as approved by the Engineer. 1.8 ITEM 6 - CRUSHED ROCK FOR PIPE BEDDING This item shall be paid for in accordance with the unit bid price per ton of crushed rock installed in trench as directed by the Engineer. Crushed stone installed without authorization of the Engineer will not be paid for under any condition. Crushed stone used for purposes other than pipe bedding will not be paid for unless approved by Engineer. Measurement shall be the number of tons in place in trench complete and compacted. The total weight of each load of crushed rock as weighed on approved scales shall be recorded on plant ticket forms. With each load delivered to the work, the truck driver shall present one copy of the plant ticket to the Engineer. The weights to be included in the estimate shall be substantiated with the tickets delivered by the truck driver as shown on the plant tickets given to the Engineer. 1.9 ITEM 7 - TIE-IN 4" FORCE MAIN Payment for this item shall be in accordance with the bid lump sum price for 01150 - 2 5/17/93 2676-A the complete installation. Payment shall include the cost of fittings, cutting, patching, site work, excavation, rock excavation, and all necessary labor and materials required for a complete installation as indicated on the plans and/or specified herein. This item is included for the tie-in to the existing force main at the existing spray irrigation pump station. The tie-in to the new manhole is included in the unit bid price for the pipe. 1.10 ITEM 8 - PUMP STATION UPGRADE Payment for this item shall be in accordance with the bid lump sum price for the complete installation. Payment shall include the cost of equipment, controls, structures, site work excavation, rock excavation, and all necessary labor and materials required for a complete installation as indicated on the plans and/or specified herein. 1.11 ITEM 9 - WATER MAINS These items shall be paid for in accordance with the unit bid price per lineal foot. Measurements shall be taken from center to center of fitting to end of line. Payment for these items shall include the cost of excavation, back- filling, laying, jointing, disinfecting, testing, pipe, fittings, repair to damaged utilities, connection to existing piping, blocking, and for all repair to curbs, gravel drives and other such construction and for all labor, material and accessories required for a complete installation. 1.12 ITEM 10- WATER MAIN CONNECTIONS These items shall be paid for in accordance with the unit bid price per connection. "Connections" involve the connection or reconnection of existing mains to the new main, ready for use. Payment for these items shall be for the pipe ,6-inch tapping sleeve, fittings, cutting, plugging, blocking, reconnection, laying, backfilling, repairing damaged utilities and for all labor and materials required for a complete installation. Pavement repair shall be by a different item. 1.13 ITEM 11 - GATE VALVES AND BOXES (WATER) These items shall be paid for in accordance with the unit bid price for each valve of the size and type indicated on the drawings. Pavement for this item shall be for the installation complete including valve box for each valve, concrete setting pad and top collar. 1.14 ITEM 14 - FIRE HYDRANT ASSEMBLY This item shall be paid for in accordance with the unit bid price. Payment for this item shall be for the installation complete as detailed on the drawings including hydrant, concrete base, blocking, bridle rods and rod collars, the 6- inch gate valve and 6-inch pipe from the water main to hydrant.Payment shall be for a complete hydrant meeting the material and installation standards of the County (Wilson or Johnston) in which it is installed. 01150 - 3 5/17/93 2676-A 1.15 ITEM 12 - WATER METER AND VAULT This item shall be paid for in accordance with the lump sum price. Payment for these items shall be for the meter vault excavation and backfilling, repairing damaged utilities, vault and for all labor and materials required for a complete installation. Payment for this item shall also include the 4" gate valve and all pipe fittings material, concrete, and labor necessary for installation extending from the new 4" gate valve to the vault, all the contents of the vault, up to and including all pipe extending to a point 2' downstream of the vault as shown on the details. 1.16 ITEM 13 - CONCRETE PIPE ENCASEMENT This item shall be paid for in accordance with the unit price bid per lineal foot of pipe encased. Payment shall include all labor and materials required for a complete installation. 1.17 ITEM 15 - 4" AIR RELEASE SEWER MH The cost of this item will be in accordance with the unit bid price. Payment shall include the cost of the valve, all fittings, piping, crushed rock, manholes and all other materials and all labor required for a complete installation. ---END OF SECTION--- 01150-4 5/17/93 2676-A SECTION 01200 PROJECT MEETING PART1 GENERAL 1.1 PRECONSTRUCTION CONFERENCES A. The Engineer shall schedule a preconstruction conference prior to the beginning of work. The conference shall be attended by the Contractor, the Engineer, and the Owner. The purpose of the meeting shall be to establish project administrative criteria, review the Contractor's submittal requirements, discuss construction schedules and methods, safety and health regulations, project coordination, and other items on the Engineer's agenda. 1.2 CONSTRUCTION PROGRESS MEETINGS A. The Engineer shall schedule construction progress meetings at various times during the execution of the contracts at the request of the parties involved. B. The Contractor shall schedule meetings as required for the proper coordination of work. Inform the Engineer and Owner of such scheduling. 1.3 PROJECT CLOSE-OUT CONFERENCES A. The Engineer shall schedule a project close-out conference during the final phases of the work. The purpose of the meeting will be the administration aspects of the project close-out including duties of acceptance, warranties, post construction services, final inspection, final payment, punch list, and other items on the agenda. The Contractor, the Engineer, and the Owner shall be in attendance. END OF SECTION 01200-1 5/17/93 2676-A SECTION 01300 SUBMITTALS 1.1 GENERAL REQUIREMENTS A. This section includes, but is not limited to, requirements for the following: 1. Schedules 2. Certificates 3. Schedule of Values 4. Shop Drawings 5. Samples 6. Operation and Maintenance Instructions 7. Record Drawings 1.2 SCHEDULE OF CONSTRUCTION A. As soon as practicable after the execution of the Contract Agreement and before any construction activity, submit a schedule of construction activities. The schedule shall be, as a minimum, a bar graph indicating the series of activities proceeding either separately or concurrently required to complete the project within the allotted time. Indicate expected cash flows on the chart. Up date schedule at job quarter points or more frequently as required by the Engineer. 1.3 LIST OF MANUFACTURERS A. Submit a list of suppliers to the Engineer as soon as practicable after issuance of the Notice to Proceed. 1.4 CERTIFICATES A. If indicated in the respective section of these specifications or if requested by the Engineer, furnish an affidavit from the manufacturer certifying that the materials or products delivered to the project meet the specifications. However, certification shall not relieve the Contractor of responsibility for complying with any additional requirements of installation. 1.5 SCHEDULE OF VALUES A. Submit a schedule of values at least two (2) weeks prior to the submittal of the first request for partial payment. The schedule will be used only as a basis for the Contractor's request for payment. B. Use the table of contents as a guide as a minimum for itemizing the schedule. C. The Engineer may request support of the values submitted. 01300- 1 5/17/93 2676-A 1.6 SHOP DRAWINGS A. Submit shop drawings for review as required. Work requiring shop drawings shall not be started until after the Engineer's review has been obtained. Submit at least six copies of each shop drawing. The Engineer will retain four copies. B. The Contractor shall thoroughly check the shop drawings for completeness and compliance with the Contract Documents and verify all dimensions, field measurements, field construction criteria, and coordinate the shop drawing with the requirements of the other related work as required for proper and complete installation of the work. Shop drawings will be approved and signed by the Contractor prior to submittal to the Engineer. C. Shop drawings shall consist of drawings, diagrams, illustrations, schedules, performance charts, brochures and other data, prepared for a portion of the work. Shop drawings shall indicate the type, size, quantity, arrangement, location, mode of operation, component materials and/or material certification, utility connections, wiring and control diagrams, anchorages, supports, performance and test data, factory-applied coatings, and any other information necessary to ensure satisfactory fabrication, installation and operation of the completed project. Shop drawings shall establish the actual detail of all manufactured or fabricated items, indicate proper relation to adjoining work, amplify design details of mechanical and electrical equipment in proper relation to physical spaces in the structure, and incorporate minor changes of design or construction to suit actual conditions. D. The Contractor shall notify the Engineer in writing at the time of submission of the deviation in submittals from the requirements of Contract Documents. E. The Engineer's review of the shop drawings shall not relieve the Contractor of the responsibility for complete compliance with the contract requirements unless the Engineer's attention is directed to the deviations as indicated above. F. The Engineer shall review submittals for design concept and information given in the Contract Documents. 1.7 SAMPLES A. Submit samples as indicated. Samples shall be physical examples to illustrate the materials and workmanship. They shall be submitted in sufficient size and quantity to clearly illustrate the functional characteristics of the product or material, with integrally related parts and attachment devices, and the full range of color to be provided. 1.8 OPERATION AND MAINTENANCE INSTRUCTIONS A. Submit operation and maintenance instructions in sextuplet to the Engineer 01300 - 2 5/17/93 2676-A as specified within 45 days after approval of the shop drawings. B. The instructions shall be submitted in a navy blue vinyl, loose leaf binder containing the name of the equipment covered on the front and the spine of the binder. C. As a minimum, the submittal shall contain complete operation and maintenance instructions, drawings, and complete parts list. D. In addition, for equipment requiring periodic lubrication, provide two (2) lubrication charts; one shall be included in the binder, and the other shall be provided in weatherproof 10 mil. laminated plastic and shall be Permanently affixed to the equipment. The charts shall contain all pertinent information concerning the lubricating requirements including manufacturer's name, name of equipment, recommended service interval, recommended lubricant, location of each of the points of lubrication. 1.9 CONSTRUCTION RECORD DRAWINGS A. On completion of the work, one print of each of the drawings accompanying this specification shall be neatly and clearly marked in red to show all variations between the construction actually provided and that indicated or specified in the Contract Documents and delivered to the Engineer. Where a choice of materials and/or methods is permitted herein and where variations in the scope or character of the work from the entire work indicated or specified is permitted either by award or bidding items specified for that purpose or by subsequent change to the contract, as-built drawings shall define the construction actually provided. The representation of such variation shall conform to standard drafting practice as may be necessary for legibility and clear portrayal of the as-built construction; the marked prints shall be subject to approval before acceptance. ---END OF SECTION--- 01300-3 5/17/93 2676-A SECTION 01500 TEMPORARY FACILITIES 1.1 TEMPORARY BUILDINGS A. All contractors shall provide and maintain throughout the life of the project waterproof temporary buildings for storage of all material which may be damaged by weather. 1.2 SANITARY PROVISION A. The Contractor shall provide and maintain such sanitary accommodations for the use of his employees and those of his subcontractors as may be necessary to comply with the laws and ordinances of the authority having jurisdiction and the State of North Carolina. 1.3 TEMPORARY UTILITIES A. Unless otherwise indicated, the Contractor that removes or damages the utility service shall provide the temporary service required. ---END OF SECTION--- 01500- 1 5/17/93 2676-A SECTION 02221 EXCAVATING, TRENCHING & BACKFILLING FOR PIPES PART 1 - GENERAL 1.1 SCOPE A. Work under this section consists of furnishing all plant, labor, materials, accessories, and equipment required to perform all excavation, trenching, backfilling required for the installation of the piping systems and related structures as shown and/or specified herein. B. The Contractor's attention is called to the fact that there are other provisions pertaining to trench excavation set forth in the special conditions of these specifications. PART 2 - EXECUTION 2.1 CLEARING OF RIGHT OF WAY A. The Contractor shall do all clearing necessary for the construction of the pipe lines. All brush, limbs, stumps and other unusable debris shall be disposed of by the Contractor at his expense. All excavated rock 3 inches and larger not used in backfilling shall be hauled off the right of way and disposed of by the Contractor at his expense. All rights of way shall be restored to a neat and clean condition prior to acceptance of the work. All areas disturbed by the Contractor's operations shall be seeded and mulched and a stand of grass produced. 2.2 TRENCH EXCAVATION A. General: 1. Pipe lines are shown as near as possible to where they are expected to be constructed, but the Engineer shall have the right to move the line, increase or decrease the depth. The Engineer will cooperate with the Contractor in changing the alignment where the effect on the Owner will be negligible. 2. Grading shall be done as may be necessary to prevent surface water from flowing into trenches and any water accumulating therein shall be removed by pumping or by other approved means. 3. Unless otherwise indicated or specified, excavation shall be open cut except that short sections of a trench may be tunneled if, in the opinion of the Engineer, the pipe can be safely and properly installed and backfill can be properly tamped in such tunnel sections. Trenches shall of the widths specified hereinafter and of a depth to provide a minimum cover over the top of the pipe of 3' unless indicated 02221 -1 5/17/93 2676-A otherwise. 4. The banks of the trench should be as nearly vertical as practicable. The trench walls above the top of the pipes shall be suitably shored, braced, or laid back to a stable slope in order to prevent danger to persons or structures, injurious slides or cave-ins. Shoring, bracing, and sheeting except as otherwise noted shall be removed as the trench is backfilled. See applicable section of the Special Conditions. The Engineer shall have the authority to require that the sheeting be left in place at no cost to the Owner. 5. Care should be taken not to over excavate. Any excavation below grade without authorization from the Engineer shall be refilled with crushed rock at the Contractor's expense. 6. Wherever excavation is in rock, the rock shall be removed to a depth of at least 4" below the pipe for pipes smaller than 30" diameter and 6" for pipes of 30" diameter and larger. Before laying the pipe, the trench shall be refilled to grade with coarse sand thoroughly compacted to provide proper bedding for the pipe. Loose earth or other material may be used in lieu of the sand for bedding with the Engineer's approval. 7. Width of Trench: The trench width at the top of the pipe shall be as narrow as possible but may vary with and depend upon the depth of trench and the nature of the excavated material encountered, but in any case shall be of ample width to permit the pipe to be laid and joined, inspected, and the backfill to be placed and compacted as hereinafter specified. The maximum clear width of trench shall be not more than three feet greater than the pipe outside diameter, except by approval of the Engineer. 8. Trench Bottom: Trench bottom for pipes, except cast iron, ductile iron, or steel, shall be excavated so that the bottom quadrant for the full length of the barrel shall be embedded in undisturbed earth or prepared bedding as the case applies. 9. Excavations shall be reasonably free from water. Provide an effective means for water control. Should the grade of the pipe be below the water table, the Engineer may require the use of well pointing, providing no other means prove satisfactory. All costs of dewatering of trenches shall be at no additional cost to the Owner. 10. Provide barriers, warning lights, and other protective devices at all excavation as required. 11. All excavated material shall be piled in a manner that will not endanger the work. 12. Excavation of trenches shall not advance more than 300 feet ahead of the completed pipe installation except as approved by the Engineer. In no case should the excavation extend beyond that which can be completed by the end of the work day. 13. Prior to start of excavation in proximity of existing utilities, the Contractor shall notify the appropriate utilities. Excavation in close proximity to existing utilities shall be performed in a manner to prevent damage to the existing utilities. Separation distances shall be in accordance with utilities requirements. 14. Where rock is encountered in the trench and is indicated to be a 02221 -2 5/17/93 2676-A separate pay item, the Contractor shall notify the Engineer, uncover the rock to expose the surface, and assist the Engineer in obtaining a profile of the rock for the purpose of establishing a payment quantity. 15. Rock excavation, where indicated as separate pay item, shall be defined as trenching or cutting solid ledge work, boulders more than one-half (1/2) cubic yard in volume, or cemented material requiring blasting to remove. The maximum trench width to be paid for shall be the outside diameter of the pipe plus three feet (3'-0"). The maximum depth of payment shall be six inches (6") below the pipe invert. Rock excavation for manholes shall be paid for on the maximum basis of one foot (1) greater diameter than the outside diameter of the manhole and to a depth of one foot (1') greater than the depth of the invert. B. Trench Excavations for Pressure Lines: 1. The trenches shall be excavated to provide vertical curve chords which will not exceed the permissible deflection of each pipe joint. The bottom of the trenches shall be accurately graded to provide uniform bearing and support for each section of the pipe on undisturbed soil at every point along its entire length, except for the portions of the pipe sections where it is necessary to excavate for bell holes and for the proper sealing of pipe joints and as hereinafter specified. Bell holes and depressions for joints shall be dug after the trench bottom has been graded, and, in order that the pipe rest on the prepared bottom for as nearly its full length as practicable, bell holes and depressions shall be only of such length, depth, and width as required for properly making the particular type of joint. Except as hereinafter specified for wet, otherwise unstable material, and rock bottoms, over-depths shall be backfilled as and with materials specified for backfilling the lower portions of trenches. 2. Whenever wet or otherwise unstable material that is incapable of properly supporting the pipe, as determined by the Engineer, is encountered in the bottom of the trench, such material shall be removed to the depth required and the trench backfilled to the proper grade with coarse sand, fine gravel or crushed rock, or other suitable approved material. Cost to be included in unit bid price or in lump sum price or indicated in the Basis of Payment. 3. Thrust blocks, of concrete having a compression strength of 2500 psi at 28 days age, shall be provided at each change in horizontal and vertical direction and reduction of the pipe line. The ditch bank shall be cut vertical and square to receive the concrete as indicated. The surface area of the bearing against the trench shall be determined from charts shown on the drawings except where the area is specifically indicated. 4. The profiles, where shown on the plans, are plotted to straight grades. C. Trench Excavation for Gravity Lines: 1. Trenches shall be excavated in straight lines and uniformly sloped between manholes or junction structures. 2. Recesses shall be excavated to accommodate bells and joints where bell-and-spigot or tongue-and-groove pipe is used. Bottom of the 02221 -3 5/17/93 2676-A trench shall be carefully shaped and rounded for the entire pipe length, and, when necessary, shall be tamped to secure uniform firm support. 3. The bedding surface for the pipe shall provide a firm foundation of uniform density throughout the entire length of the pipe line. The exterior of the pipe for not less than 17% of its circumference shall be bedded in an earth foundation of uniform density. The material used for bedding of pipe shall be suitable selected material, as approved by the Engineer. The bedding for flexible gravity pipe shall be 4" of compacted crushed stone. The exterior of the pipe for not less than 1/2 of its circumference shall be bedded in the crushed stone. The bedding material shall be as specified in "Crushed Rock". 4. If unstable soil conditions are encountered, this condition shall be corrected by one of the following methods: a. Excavate below grade as directed by the Engineer and refill with crushed rock at unit price bid or cost to be included in lump sum price as indicated in the Basis of Payment. b. Provide piling and/or timber cradles in a manner approved by the Engineer. This will be paid for as extra work. C. Provide concrete cradle or encasement of concrete at unit price bid or cost to be included in the lump sum price as indicated in the Basis of Payment. 2.3 SHORING AND SHEETING A. Shoring and sheeting shall be done according to the requirements of the Associated Contractor's Manual of Accident Prevention OSHA, Part 1926.P and as directed by the Engineer. B. All shored trenches shall be braced at intervals as close as necessary for safety but in no case more than 5 feet. Shoring and sheeting for trenches under 8 feet deep shall be full two inches thick and three inches thick for deeper trenches. 2.4 CRUSHED ROCK A. Crushed rock as called for shall be pea gravel, bank run gravel, crushed stone, or similar material. Ninety percent shall be retained on No. 8 sieve and 100% shall pass a 1/2 min. sieve, well graded between those limits. B. Compaction shall be to 95% of maximum dry density. 2.5 USE OF EXPLOSIVES A. Use of explosives shall be as indicated in the Special Conditions of these specifications. 02221 -4 5/17/93 2676-A 2.6 CONFLICT WITH SURFACE AND SUBSURFACE OBSTRUCTIONS A. See the Special Conditions of these specifications. 2.7 EXCAVATION FOR MANHOLES A. General: Manhole excavation shall be taken a minimum of 6 inches below the subgrade required and backfilled with crushed rock compacted to 95% maximum density. If the soil conditions are found to be unsuitable for structural stability of the manhole, the Engineer may require more depth to the stone. 2.8 BACKFILL AND TAMPING A. General: 1. Backfill shall not be made without the approval of the Engineer. Trenches shall be backfilled for the full trench width promptly after the pipe installation has been inspected and the installation accepted. 2. Trenches shall be backfilled to the ground surface with selected excavated material or other material suitable for the specified compaction and as hereinafter specified. If the material from the excavation is not suitable to obtain the desired compaction, the Contractor shall be responsible to obtain suitable off-site borrow material to be used for backfill at his own expense. 3. Trenches improperly backfilled shall be re-opened to the depth required for proper compaction, then refilled and compacted as specified, or the condition shall be otherwise corrected as permitted by the Engineer. 4. Backfilling shall be kept within a reasonable distance of the pipe laying, but in no case, greater than 400 feet from the laying operation. 5. Backfill in pipe zones: a. Backfill in the pipe zone, around and over the pipe, shall be with material approved by the Engineer. The material shall consist of earth, sandy clay, sand and gravel, soft shale, or other materials, free from stones larger than two inches in dimension, hard clods and frozen conglomerates larger than 6" in any dimension. b. The pipe zone backfill shall be placed in 6"maximum layers and compacted with suitable tampers to the density of the adjacent soil, or gravel densities as hereinafter specified until there is cover of not less than 1-1/2 feet over the top of the lines. C. Backfill under the haunches of the pipe shall be placed with care and thoroughness in such a manner as to avoid injury to the pipe or alignment. d. Each layer shall be carefully tamped before the next layer is placed for the full width of the trench. 6. Backfill in remainder of trench: a. The remainder of the trench shall be backfilled with materials free of stones and debris larger than 6" in any dimension. Backfill material shall be deposited in layers not exceeding the thickness specified, and each layer shall be compacted to the minimum 02221 -5 5/17/93 2676-A density specified as applicable to the particular area. b. Trench backfilled with non-cohesive materials may be compacted with water flooding in areas except roadways, shoulders of roadways, and other areas subject to vehicular movement provided the method of compaction is approved by the Engineer and provides the degree of compaction required. C. Tests for density of compaction may be made at the option of the Engineer, and deficiencies shall be corrected by the Contractor without additional cost to the Owner. The Owner will pay for the cost of the density tests. d. The operation of heavy equipment above the pipe installation shall be conducted so that no damage to the pipe will result. e. Lifts and density required: 1) Under undeveloped and unimproved areas, parks, croplands: The remainder of the trench may be filled with bulldozer blade provided there is no rock, clods or other material that might injure the pipe. The earth shall be mounded over the trench area sufficiently to settle level in time. Degree of compaction shall be approximately 85%. 2) Under turfed or seeded areas: The remainder of the trench shall be filled in 12" layers and compacted to the density of the adjacent soil. The top 12" shall be free of all stones and clods. Degree of compaction shall be approximately 85%. 3) Under roadways, paved parking areas, and similar-use pavements, including adjacent areas: The remainder of the trench shall be filled in 6" layers compacted 95% of ASTM 698 maximum density. The Engineer will determine when density tests shall be performed and such tests will be performed by an independent laboratory at no expense to the Contractor. However, the Contractor shall provide all necessary tamping equipment, water for raising the moisture content of the fill as necessary, and shall provide the specified compaction. 4) Adjacent to foundation and utilities: To be filled and compacted as in three above. B. Manholes and Other Structures: 1. The backfill shall be brought to grade in even lifts on all sides. Lift depths and compaction densities shall be as specified according to the area of installation as specified for pipe. 2.9 CUTTING AND REPLACEMENT OF PAVEMENT A. General: 1. All pavement structures damaged during the conduct of this contract shall be repaired as specified. B. Cutting: 02221 -6 5/17/93 2676-A 1. Existing pavements cut for the installation of pipe lines shall be removed to neat lines and disposed of at the Contractor's expense. C. Flexible Pavements: 1. Replacement of flexible pavements shall be made with a base course and bituminous surface course similar in all respects to that removed and as detailed on the drawings, and the finished pavement patch shall be equal to the adjoining pavements. D. Rigid Pavements: 1. Where open excavations cross existing rigid surfacing, the surfacing shall be removed for the trench width of the anticipated plans one foot on each side to allow the replacement pavement to bear on a min of 12" undisturbed soil. The pavement shall be saw cut to ensure a straight joint. The surface replacement shall match the existing surfacing except where otherwise indicated. E. Curbs, Gutters, and Sidewalks: 1. Curbs and gutters removed or damaged shall be replaced with similar sections to match the adjoining. No separate payment will be made for this work. All costs involved shall be included in the price for installation of the particular pipe line. F. Private Drives: 1. Private driveways cut by the Contractor shall be replaced with the same type surface as the existing and shall be graded to match and tie into the existing in every respect. G. Approval of Other Authorities: 1. Pavements under the jurisdiction of the NC Division of Highways shall be subject to the approval of representative of that Division. 2.10 GRADING AND CLEAN-UP A. General: 1. Provide for testing and clean-up as soon as practicable, so these operations do not lag far behind the pipe installation. Perform preliminary clean-up and grading as soon as backfilling operations are complete. 2. All finished surfaces are to provide adequate drainage. The finished surface shall be reasonably smooth, compacted, free from irregular surface changes and comparable to the smoothness of the adjacent surfaces. 3. Surfaces shall be sloped to drain away from structures. 4. All existing grassed or seeded areas damaged by the Contractor shall be replaced with the same type of grass as the adjoining area without additional cost to the Owner. The Contractor at his option may seed such areas and maintain them until a satisfactory stand of grass is obtained or may sprig or sod the areas to obtain the same result. A repaired area shall be considered satisfactory when a stand of grass 02221 -7 5/17/93 2676-A has been obtained and is growing vigorously. The Contractor shall provide lime and fertilizer as may be required and water for maintaining the areas until accepted by the Engineer. 5. Upon completion of backfilling operations, all excess earth, broken pavement, rock, shoring and other materials and debris resulting from the operations shall be removed from the work areas and disposed of by the Contractor. He shall find his own disposal areas and bear all costs arising from the disposal of this excess material and debris. ---END OF SECTION--- 02221 -8 5/17/93 2676-A SECTION 02224 PIPE INSTALLATION BY BORING AND JACKING PART 1 -GENERAL 1.1 SCOPE A. The Contractor shall provide, complete in place, carrier pipes installed within steel encasement pipe under railroads and highways where shown on the drawings. B. Work included under this section: 1. Steel encasement pipe 2. Carrier pipe 1.2 INDUSTRY STANDARDS A. Highway Crossings: Pipe installed under highways shall be constructed in accordance with "Policies and Procedures for Accommodating Utilities on Highway Rights-of- Way", January 1, 1975, latest revision, NC State Dept. of Transportation, as a minimum. B. Railroad Crossings: Pipe installed under railroads shall be constructed in accordance with "Specifications for Pipelines for Conveying Flammable and Non-Flammable Substances", American Railway Engineering Association, latest edition, as a minimum. 1.3 REFERENCED STANDARDS A. ASTM B. Asphalt, Institute - Construction Series CS-96 (AICS) 1.4 SUBMITTALS A. Shop Drawings: Shop drawings shall be submitted in sextuplet as required by these specifications and shall include the following: 1. Certificate of Compliance that the materials used as manufactured in accordance with these specifications. B. Schedule: Submit proposed schedule of work minimum of 4 weeks prior to work. 1.5 METHOD OF PAYMENT A. Payment for the boring shall be at the unit price bid per lineal foot for pipe line crossing installed by other than the open-cut method for the actual length of the installed encasement pipe measured horizontally to the nearest 0.1 foot. Payment shall include the cost of encasement pipe, carrier pipe 02224 - 1 5/17/93 2676-A installed in encasement, and all necessary labor and material for installing it. B. Insurance and Inspection: The Contractor shall bear all costs for the provision of the insurance and inspection fees required by the respective agency or authority in charge of inspection of the pipe line installation other than the Engineer or the Owner's representative. PART 2 - PRODUCTS 2.1 MATERIALS A. Carrier Pipe: The carrier pipe shall be of the type, size, and joints as indicated on the drawings. - N/A B. Encasement Pipe: 1. Encasement pipe shall be spiral welded steel meeting ASTM Designation A-139, Grade B, with a minimum yield strength of 35,000 psi. The length of pipe, size, and pipe wall thickness shall be as indicated on the drawings. 2. Exterior Protective Coating: Complying with AISC Specification M-1, Single Wrap System. 3. Interior Coating: Comply with AISC Specification M-3. PART 3 - EXECUTION 3.1 GENERAL A. The encasement pipe shall be installed by dry boring and jacking. The bore pit shall be properly dewatered and sides shored or sloped to prevent cave- in. The pit bottom shall be stabilized and maintained to provide proper equipment support and maintain pipe alignment. Adequate barricades, railings, and warning lights shall be provided throughout the boring operation. Operation shall be conducted at all times in such a manner so as not to create a hazard to nor impede the flow of traffic. B. The boring auger shall not be of a greater diameter than the outside diameter of the encasement pipe plus liner and shall not extend more than 6" ahead of the cutting edge of the encasement pipe. In the event that voids are formed during the operation, they shall be filled with a cement grout pumped at 50 psi to ensure that there will be no settlement in the roadway. C. As the boring operation progresses, each new section of the encasement pipe shall be butt welded to the section previously jacked into place. Care should be taken to maintain proper alignment. At convenient intervals throughout the boring or as directed by the Engineer, the grade of the encasement pipe should be confirmed. D. In the event that an obstruction is encountered during the dry boring 02224 - 2 5/17/93 2676-A operation efforts should be made by the Contractor to remove the obstruction. If efforts fail, the encasement pipe shall be withdrawn and the void is to be completely filled with grout at 50 psi or if the encasement pipe cannot be withdrawn, the ends shall be sealed before moving to another boring site. The Contractor will then be instructed by the Engineer of the location of the new boring. E. If in the event after a reasonable effort is made it should be found impossible to install the encasement pipe by boring due to rock or some other obstruction, then a change order will be negotiated for placing the pipe line by open-cut or tunneling. F. It shall be the responsibility of the Contractor to thoroughly familiarize himself with the soil and subsoil condition at each boring site, No payment will be made for any encasement pipe that is installed but it not usable. 3.2 RAILROAD CROSSING A. Encasement Pipe: The encasement pipe shall be coated inside and coated and wrapped outside unless otherwise indicated in writing. 3.3 HIGHWAY CROSSING A. Encasement Pipe: The encasement pipe shall be uncoated inside and out. 3.4 CARRIER PIPE - N/A A. Carrier pipe shall be installed in the encasement pipe by a method that meets the Engineer's approval. B. Provide interior blocking or bracing as indicated on the drawings or required to prevent movement of the installed pipe within the encasement. ---END OF SECTION--- 02224-3 5/17/93 2676-A SECTION 02540 EROSION CONTROL PART 1 - GENERAL 1.1 SCOPE A. The Contractor shall provide all plant, labor, and materials to perform the erosion control work indicated on the drawings and/or specified herein. B. Work Included in This Section: 1. Soil erosion and sedimentation control shall be provided by the Contractor for all areas of the sites that are graded or disturbed as indicated on the drawings, or as specified herein, 2. Contractor shall provide temporary ground cover as soon as possible, within 30 working days after completion of the construction phase of any specific area. This shall include (but shall not be limited to) temporary grass seeding, 3. Contractor shall have full responsibility for construction and maintenance of sedimentation control facilities. 4. Make necessary arrangements to ensure adequate water supply to meet needs of work of this section. Furnish necessary hose equipment, pumps, attachments, and accessories for adequate irrigation of seeded areas. 1.2 INDUSTRY STANDARDS A. References: Some products and execution are specified in this section by reference to published specifications or standards of the following (with respective abbreviations used). 1. American Association of State Highway Officials (AASHO). 2. The American Society for Testing and Materials (ASTM). 3. Association of Official Agricultural Chemists (AOAC). 4. North Carolina Department of Transportation (NCDOT). 5. U.S. Department of Agriculture (USDA). B. Standard Guides: 1. "Guide for Sediment Control on Construction Sites in North Carolina", issued by USDA, Soil Conservation Service. 2. "Standard Specifications for Roads and Structures", dated July 1, 1972, (latest Edition), as published by the NC Dept. of Transportation. These standard specifications are referred to hereinafter as SSRS. 1.3 PRODUCT HANDLING A. Deliver seed, soil conditioners, plant foods, and other packaged materials in unopened, original packages, with labels legible and intact. Seed packages shall bear a guaranteed analysis by arecognized authority. Packages for 02540 - 1 5/17/93 2676-A soil conditioners and plant foods shall bear manufacturer's guaranteed analysis. B. On-site storage of materials shall be kept to a minimum. Wet or damaged seed or other material shall be removed from the project site immediately. Caked soil conditioners and plant foods shall not be used and shall be removed from the project site immediately. PART 2-PRODUCTS 2.1 MATERIALS A. Lime: Ground Dolomitic agricultural limestone, not less than 85% total carbonates, ground so that 50% passes 100 mesh sieve and 90% passes 30 mesh sieve. Coarser material will be acceptable, provided the specified rates of application are increased proportionately on the basis of quantities passing No. 100 mesh sieve, and at no additional cost to the Owner. B. Commercial Fertilizer: 1. A complete plant food containing nitrogen, phosphoric acid, and potash in the formula 10-10-10. 2. Conforming to applicable State fertilizer laws, with availability of plant nutrients conforming to standards of the AOAC Uniform in composition, dry, free flowing. C. Superphosphate: Granular, dry, free flowing, normal superphosphate (18 - 20% P204). D. Water: Water shall be free from oil, acid, alkali, salt, and other substances harmful to growth of grass. E. Seed: Fresh seed guaranteed 95% pure with a minimum germination rate of 85% within one year of tests. Variety of grass for temporary grassing shall conform to requirements of Section 02821, SEEDING. F. Mulch: Threshed straw of oats, wheat, or rye; free from seed of obnoxious weeds; or clean salt hay. Straw which is fresh and excessively brittle or straw which is in such an advanced stage of decomposition as to smother or retard growth of grass will not be acceptable. G. Matting/Erosion Control Fabric (ECF): Matting and/or ECF shall be heavy jute mesh over mulch held in place by staples. Commercially available ECFs may be used upon approval of the engineer. Approval of fabrics will require manufacturer's design data regarding velocity, ditch slopes, method of installation, decay cycle, repair techniques, and grass growth enhancement characteristics. H. Hay Bales: Well bound straw or hay conforming to requirements of mulch herein before. 02540 - 2 5/17/93 2676-A Wire Staples: 16 gauge steel wire, with minimum of 3" top and 4" long legs. J. Gravel for Stone Filters: Crushed stone, graded so that all stone will pass a 1-1/2" screen, and will be retained on a 3/4" mesh screen. K. Silt Filter: 7-1/2 oz. burlap fabric or other silt filtering fabric. L. Tack: Asphaltic spray as required to hold mulch. PART 3 - EXECUTION 3.1 GENERAL A. Standards: 1. Work of this section shall conform to requirements of the Contract Documents and to the requirements of the Guide issued by the USDA as referred to herein before. B. Existing Structures and Facilities: 1. Existing structures and facilities shall be protected from sedimentation. The Contractor shall be responsible for the construction of necessary measures, and all costs shall be at the expense of the Contractor. 2. Items to be protected from sedimentation deposits shall include, but are not limited to, all downstream property, natural waterways, streams, lakes, and ponds, catch basins, drainage ditches, roads, gutters, and natural buffer zones. C. Control measures such as the erection of silt fences, barriers, dams, or other structures shall begin prior to any land disturbing activity. Additional measures shall be constructed as required during the construction. D. All facilities installed shall be maintained continually during construction until the disturbed areas are stabilized. 3.2 PROTECTIVE MEASURES A. The following measures are listed as a guide for the protection of existing structures and facilities and for the protection of subsequent disturbed earth areas. 1. Construction and devices for sedimentation and erosion control are shown on the drawings. 2. Silt Check Fence: Hog wire or wire mesh stapled to posts and covered with burlap or other silt filtering fabric. 3. Mulching: Mulching shall be used to prevent erosion and to hold soil and seed in place during the establishment of vegetation. 4. Matting: Matting shall be used for temporary stabilization during the establishment of permanent cover on problem areas such as future grassed ditches, channels, long slopes, and steep banks. 5. Tack: Tack shall be used to prevent disruption of mulch where 02540 - 3 5/17/93 2676-A required. 3.3 REMOVAL OF SEDIMENTATION ACCUMULATION A. Remove accumulated sediments as necessary, and respread on the project site in a manner that will not adversely affect erosion control facilities and permanent ground cover. 3.4 STABILIZATION A. Permanently protect stabilized areas prior to the removal of protective devices. 3.5 B. After the final establishment of permanent stabilization, remove temporary sediment control measures. Respread accumulated sediments as specified. C. Permanently stabilize all areas disturbed by the removal and respreading operations immediately. TEMPORARY SEEDING A. Variety of seed, rate of application, and time for use of specified variety shall comply with requirements of Section 02821, SEEDING. B. Prepare soil by discing lightly to establish approximate permanent grade. Remove large roots, debris, and stones 1-1/2" in diameter or larger. C. After rough grading has been completed and before topsoil is spread, apply soil conditions as follows; Material Application Rate (Ibs. per 1000 sq ft.) Lime 100 (apply from October through May) Fertilizer 20 (10-10-10) Superphosphate 15 D. Scarify ground thoroughly to a minimum depth of 4". Mix materials thoroughly with rototiller in two directions, at right angles. E. Where required, apply topsoil. Rake topsoil to a uniform grade so that all areas will drain properly. Compact tightly with a cultipacker before distributing grass seed. F. Sow seed evenly with a mechanical spreader at the rate required for the specific variety in Section 02821, SEEDING. Roll with a cultipacker to cover seed, and water with a fine spray. Method of seeding and rate may be varied at the discretion of Contractor on his own responsibility to establish a smooth, uniformly grassed area, 02540 - 4 5/17/93 2676-A 3.6 MULCHING AND MATTING A. Apply mulch or matting as required to retain soil and grass. B. Mulch areas with slope greater than 5% by spreading a light cover of mulch over seeded area at the rate of not less than 85 lbs. per 1000 sq. ft. C. On slopes greater than 20% mulch with matting. Pin matting to the ground with wire staples at 5-foot intervals, immediately after seeding. 3.7 SILT FENCE A. Install as shown on the "Standard Detail" bound with these specifications. ---END OF SECTION--- 02540-5 5/17/93 2676-A SECTION 02821 PART 1 -GENERAL 1.1 SCOPE A. General Requirements: SEEDING All disturbed areas of exposed earth within the grading limits at the wastewater treatment plant, and along the cleared right-of-way for the sewer line and force main construction, shall be filled, leveled, disked, fertilized, seeded, and a stand of grass produced. A grassing area shall be considered established when it presents a green appearance from eye level 50 feet away and the grass is vigorous and growing well in each square foot of seeded area. It is not required that the seeded area be thick and heavy as an old established lawn. 1.2 REFERENCED STANDARDS A. N.C. Department of Agriculture - NCDA B. U.S. Department of Agriculture - USDA 1.3 QUALITY ASSURANCE A. The quality of all fertilizer, lime, and seed, and all operations in connection with the furnishing of this material, shall comply with the requirements of the N.C. Fertilizer, Lime and Seed Law; and with the requirements of the rules and regulations adopted by the NC Department of Agriculture in accordance with the provisions of the said law. 1.4 SUBMITTALS AND TESTS A. Not less than 6 weeks prior to planting any area, the Contractor shall obtain representative soil samples from the areas to be planted and deliver the properly packaged samples with an information sheet for each sample properly filled out to describe the sample to the Engineer. The samples will be tested by the Soils Division of the NC Department of Agriculture and from the test results, the Engineer will inform the Contractor as to the quantity and type of lime, fertilizer and seed recommended for the area covered by the test. Containers and information forms to contain the soil samples will be furnished to the Contractor free of charge upon request to the Engineer. No charge will be made for the soil tests. 1.5 METHOD OF PAYMENT A. The Contractor shall estimate his costs and base his bid for the work of the 02821 -1 5/17/93 2676-A quantities of lime, fertilizer, and seed specified herein. After the specified soil tests have been made, the Engineer may vary the specified quantities. Should the actual quantities applied in the field vary appreciably from those specified, adjustment in the contract price may be made to take care of the type and quantity of fertilizer and lime applied and the type and quality of the seed utilized. PART 2 - PRODUCTS 2.1 MATERIALS A. Lime shall be ground or pulverized limestone passing the requirements of the U.S. Department of Agriculture, Agriculture Conservation and Production Administration, for use on farms of the vicinity. B. Fertilizer shall be mixed, commercial, fertilizer containing 5-10-10 percentages of available nitrogen, phosphoric acid, and potash respectively, plus superphosphate with 20% P2O5 content. Fertilizer shall be dry, in granular (pellet) form, shall be delivered to the site in the manufacturer's original bag or container which shall be plainly marked as to formula. C. Seed: The mixture of seed in all disturbed areas including NCDOT Rights-of- Way shall be the following: 1. Sept 1 - April 1 75 pounds/acre Kentucky 31 Fescue 50 pounds/acre Bahiagrass (Wilmington, if available, Pensacola otherwise) 25 pounds/acre Rye grain 2. April 1 - Sept 1 75 pounds/acre Bahiagrass (Wilmington, if available, Pensacola otherwise) 50 pounds/acre Kentucky 31 Fescue 35 pounds/acre Browntop millet or Sorghum Sudan Hybrids 3. Where a "turf" type grassed area is required the following mixture shall be used: 20 pounds/acre Common Bermudagrass (unhulled) 70 pounds/acre Kentucky 31 Fescue a. If seeding occurs between the months of November and February, rye grain shall be provided in addition to the above at a rate of 25 pounds/acre. All seeded areas shall be cultipacked to firm seed bed and cover seed. Should the permanent seed not germinate and produce a stand of grass, the areas so effected shall be reseeded until a permanent stand is established. 02821 -2 5/17/93 2676-A PART 3 - EXECUTION 3.1 GENERAL A. Before fertilizing and seeding, the Contractor shall have completed all specified and indicated operations in the area to be seeded and shall have brought the finish surface to the line indicated or specified. Immediately prior to spreading fertilizer, all irregularities in the surface shall be corrected to prevent the formation of low places or pockets where water will stand. 3.2 LIMING A. Liming shall be done immediately after grading has reached the final "smoothing" stage, even though actual seeding may not be done until several months later. Lime shall be used at 2 tons per acre and shall be spread evenly by means of approved mechanical spreaders or distributors. When lime is distributed by commercial liming dealers, sales slips showing the tonnage delivered shall be filed with the Engineer and shall show the full tonnage required for the acres treated. Lime shall be incorporated in the top 2 to 3 inches of soil by harrowing, disking, or other approved means. B. No lime, fertilizer or seed shall be applied when the wind is strong or when the soil is extremely wet or otherwise unworkable. No rolling shall be done if precipitation after seeding should make the operation detrimental to the seed bed. 3.3 FERTILIZER A. Fertilizer shall be spread not more than 2 weeks in advance of seeding. Fertilizer shall be of a formula specified at the rate of 1000 pounds per acre, for 5-10-10 plus 800 pounds per acre for superphosphate. To assure full application rate, the acreage in an area to be fertilized during the day shall be determined, and the required fertilizer delivered to the area. All such fertilizer shall be protected from damage by weather or otherwise until used. Lump fertilizer shall be thoroughly pulverized before placing in the distributor. Even distribution shall be accomplished with approved mechanical spreaders, by spreading half of the rate in one general direction, and the other half at right angles to the first. Within 24 hours after spreading, the fertilizer shall be incorporated into the top 2 to 3 inches of soil by disking, harrowing or other approved methods. 3.4 SEEDING A. Seeding shall be accomplished by means of an approved power-drawn seed drill, combination corrugated roller-seeder, approved hand operated mechanical seeder, or other approved methods resulting in even distribution of the seed. Seeding rates and the seed mixture shall be as specified above. Seeding shall not be done when ground is excessively wet or excessively dry. After the area is sown, it shall be rolled with an approved roller, not less than 18 inches in diameter, weighing not more than 210 02821 -3 5/17/93 2676-A pounds per foot of width. Upon completion of rolling, the plated area shall be watered with a fine spray. 3.5 IRRIGATION A. Areas seeded between May 1 and July 15 shall be watered at such intervals as to maintain the seeded area in a moist condition until the grass is established and accepted by the Engineer. The Contractor shall provide at his own expense all equipment necessary to transport and distribute the water on to the seed bed. Areas seeded between September 1 and November 1 need not be irrigated beyond the initial watering specified above except that the Contractor may apply water at his own discretion. 3.6 PROTECTION A. All seeded areas shall be protected from damage by barricades, signs, and other appropriate means. Slopes shall be maintained and protected from weather damage. Where mulch is required, dry grain straw mulch shall be uniformly distributed at a rate of 100 lbs. per 1000 square feet. Approximately 1 /4 of the ground should be visible after application. B. Where anchoring or tacking of mulch is required, an asphalt tie-down of emulsified asphalt grade AE-3 or cut-back asphalt grade RC-2 or other approved method shall be used. An approved jute mesh or net may be used in lieu of anchored or tacked straw mulch. C. Other types of mulch and anchoring methods may be used upon approval by the Engineer. D. On NCDOT Rights-of-Way all seeded areas shall be mulched and mulch shall be tacked with asphalt sufficient to hold straw in place. E. Ditch treatment shall be used in areas where steep grades could cause ditch erosion. Use of jute mesh, excelsior matting, or fiberglass roving is acceptable. Ditch treatment shall be installed before mulching operation. ---END OF SECTION--- 02821 -4 5/17/93 2676-A SECTION 11063 SUCTION LIFT NON-CLOG CENTRIFUGAL PUMP PART 1 GENERAL 1.1 SCOPE A. Provide complete the pumps, motor, and controls as indicated on the Drawings and as specified herein. B. Work specified under this section includes, but is not limited to, the following: 1. A duplex self-priming centrifugal sewage pump station with enclosure. 2. Pump shall be Gorman Rupp Model 821-120-13 or equal. 1.2 RELATED SECTIONS A. The following Sections have work that is directly related to this Section. This does not relieve the Contractor of his responsibility of proper coordination of all the work: 1. 16001.1 Electrical 1.3 SYSTEM DESCRIPTION A. Function: [Pump landfill lea( Sewage Collection System] B. Number of Pumps: C. Performance Requirements 1. Capacity: 2. Total Dynamic Head: 3. Minimum Efficiency: D. Pump Characteristics 1. Impeller Type: 2. Discharge Flange Outlet: 3. Pass Sphere Size: 4. Speed: ,hate from pretreatment system to the Roseboro Two (2) 90 gpm 133 ft 45% Open Type 4 Vane Gray Iron No. 30 2-inches, 125 lb flanges 3/4-inch 2900 rpm E. Motor Characteristics 1. Minimum Horsepower: 7.5 Hp 2. Maximum Speed: 2900 rpm 3. Voltage: 240V, 3 phase, 60 Hz 1.4 SUBMITTALS A. The following shall be submitted in accordance with Section 01300, SUBMITTALS: 11063-1 5/25/93 2676-A 1. Equipment and Performance Data: Pump characteristic curves showing capacity in gpm, NPSH, head, efficiency, and pumping horsepower from 0 gpm to 110 percent of design capacity shall be submitted. 2. Shop Drawings: A complete list of equipment and materials, including manufacturer's descriptive and technical literature, catalog cuts, and schematic diagrams, equipment layout and anchorage, and other details required to demonstrate that the system has been coordinated and will operate as a unit. 3. Field Test Reports: Upon testing of the installed system, test reports shall be submitted in booklet form showing all field tests performed to adjust each component and all field tests performed to prove compliance with the specified performance criteria. Each test report shall indicate the final position of controls. 4. Manufacturer's Certification: After approval of Shop Drawings and prior to purchase of pumps, certified pump curves and pump efficiency shall be submitted. B. The following shall be submitted at Contract Completion: 1. Operation and Maintenance Manuals: Operating instructions outlining the step-by-step procedures required for system startup, operation, and shutdown. The instructions shall include the manufacturer's name, model number, service manual, parts list, and brief description of all equipment and their basic operating features. 2. Maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, and troubleshooting guides. The instructions shall include simplified diagrams for the system as installed. 3. Spare Parts Data: After approval of the detail drawings, and not later than 1 month prior to the date of beneficial occupancy, the Contractor shall furnish spare parts data for each different item of materials and equipment specified. The data shall include a complete list of parts and supplies, with current unit prices and source of supply. 1.5 DELIVERY, STORAGE, AND HANDLING A. The Product shall be handled in accordance with the manufacturers recommendations. 1.6 QUALITY ASSURANCE A. Quality assurance shall be as required in Section 01400, Quality Control and the following requirements. 1. Product manufacturer shall have a minimum of five (5) years of experience. 2. The pumps shall be as manufactured by Fairbanks Morse Company, Goulds, Gorman Rupp or equal. 3. Substitutions shall be as specified in Section 01600, Material and Equipment. 11063-2 5/25/93 2676-A PART 2 PRODUCTS 2.1 PUMPS A. General: Pumps shall be of the suction lift, non clog, centrifugal type specifically designed for the intended use. Openings and passages of the pump shall be large enough to permit the passage of the specified sphere diameter and typical trash associated with the intended use. The pump with all appurtenances shall be capable of continuous operation without losing prime as required for the intended use. B. Reprime Performance: Each pump must be capable of a reprime lift of 18 feet while operating at the selected speed and the selected impeller diameter. Reprime lift is defined as the static height of pump suction centerline above liquid that the pump will prime; and delivery within five minutes on liquid remaining in the pump casing after a delivering pump is shut down with the suction check valve removed. Additional standards under which reprime tests shall be run are: 1. Piping shall incorporate a discharge check valve down stream from the pump. Check valve size shall be equal (or greater than) the pump discharge diameter. 2. A ten-foot length of one-inch pipe shall be installed between pump and discharge check valve. This line shall be open to atmosphere at all times to duplicate the air displacement rate of a typical pump station fitted with an air release valve. 3. No restrictions hall be present in pump or suction piping which could serve to restrict the rate of siphon drop of the suction leg. Suction pipe configuration for reprime test shall incorporate a minimum horizontal run of 4.5 feet and one 90-degree elbow. 4. Impeller shall be set at the clearances recommended by the manufacturer in the pump service manual. 5. Reprime lift repeatability shall be demonstrated by five sequential reprime cycles. 6. Liquid to be used for reprime test shall be water. 7. Upon request from the engineer, certified reprime test data, prepared by the pump manufacturer and certified by a registered professional engineer, shall be submitted to the engineer for approval. B. Casing: The pump casing shall be of high strength cast iron conforming to ASTM A48 - Class 30. The casting shall be free of pinholes and sand intrusions. The casing shall be hydrostatically pressure tested to 125 psi. 1. The casing construction shall be of the single volute type having smooth fluid passages large enough to permit the passage of the sphere size indicated. 2. The pump at its rated speed shall be designed to retain adequate liquid in the pump casing to insure unattended automatic repriming in a complete open system without suction or discharge check valves and with a dry suction leg. Upon completion of repriming cycle, pumps shall deliver full rated capacity at rated TDH at the designed total dynamic suction lift. 11063-3 5/25/93 2676-A C. Seal Plate and Wear Plate: The cover plate and wear plate shall be easily removable, allowing complete access to the pump interior to permit the clearance of stoppages and to provide simple access for service and repair. 1. The seal plate shall be of ASTM A48 - Class 30 cast iron. 2. The wear plate shall be of AISI #1015 to AISI #1020 steel providing a minimum of 1/4" wear. The wear plate shall be bolted to the cover plate. D. Casing Connections: Suction and discharge connection shall be ANSI 125- pound flanges. 1. The flanged connections shall be drilled and tapped with 1/4-inch IPS threaded taps for connection of the pressure and vacuum gauges. E. Impeller: The impeller shall be 4-vaned Gray Iron No. 30, with integral pump-out vanes on the back shroud, and shall thread onto a pump shaft of No. 1045. 1. Means shall be provided for external adjustment of the impeller to the wear plate. 2. The impeller shall be statically and dynamically balanced. F. Shaft: The shaft shall be of high strength carbon steel covered and protected by a removable sleeve. 1. The shaft shall be contained within a bearing pedestal of ample size to contain heavy duty ball thrust bearing and radial ball bearing of adequate size to withstand all imposed loads. Bearings shall be oil lubricated, with the bearing pedestal cooled by pumped liquid. G. Seals: The pump shaft shall be sealed against leakage by a balanced mechanical seal. Both the stationary sealing member and mated rotating member shall be of tungsten titanium carbide alloy. 1. Each of the mated carbide surfaces must be ground and polished to produce a flatness tolerance not exceed one-half a light band, or 5.8 millionths of an inch, as measured by an optical flat and monochromatic light. To ensure the seal faces are in full contact at all times, the stationary seal seat must be double cause deflection, vibration, and axial or radial movement of the pump shaft. 2. The mechanical seal shall be installed within a separate oil filled reservoir of the pump pedestal, the oil being both lubricating and cooling media. 3. The seal must be removable and replaceable through the cover plate opening. 4. Mechanical seal must be warranted for a minimum of four (4) years from date of shipment. Should the seal fail within the first year, the manufacturer is obligated, upon notification, to furnish a new seal, no charge to Owner. The cost of replacement seals thereafter will be on a pro rata basis of the four year warranty period. H. Pump Check Valve: The pumps shall incorporate molded one-piece suction check valves that can be removed or installed through the removable cover 11063-4 5/25/93 2676-A plate opening, without disturbing the suction piping. Sole function of check valve shall be to eliminate repriming with each cycle. Air Release Valve: Provide an automatic air release valve in the discharge piping of each pump. The valve discharge shall be piped as shown on the Drawings. J. High Temperature Alarm: Each pump will be protected against excessive temperature in the event the pump fails to reprime or suffer a suction stoppage. K. Electric Drive Motors: The motors shall be open, drip-proof, single speed, squirrel cage, induction type with ball bearings. Motor horsepower shall be such to provide ample power to drive the unit to operate at the design conditions without overloading. Motors shall be no less than the horsepower indicated in the pump description. Connection between the pump and motor shall be by use of a V-belt drive. L. Station Enclosure: 1. The station enclosure shall contain and enclose all pumps and equipment, and shall be constructed to enhance serviceability by incorporating the following design characteristics: a. Access panels shall be sized and placed to permit routine maintenance operations through the panel openings of the enclosure. For these purposes, routine maintenance shall include pump and motor inspection, drive belt adjustment, and pump cleanout. Panels shall be secured with tamper-proof hardware. b. Not less than two access panels shall be provided with a hinge and latch. Such panels shall provide access to frequently performed adjustments and inspections of the electrical controls. Hinge shall be the continuous type. Latch shall engage the enclosure at not less than two places, and shall be protected by a keyed lock. C. One access panel shall contain a screened vent to maximize air flow for enclosure ventilation. d. Station enclosure must be completely removable or able to be disassembled following the removal of reusable hardware. e. Removal or disassembly of the enclosure shall be accomplished by not more than two maintenance personnel without the use of lifting equipment. 2. Materials: a. The station enclosure shall be manufactured of molded fiberglass reinforced orthophthalic polyester resins with a minimum of 30% fiberglass, and a maximum of 70% resin. Glass fibers shall have a minimum average length of 1-1/4". Resin fillers or extenders shall not be used. Major design characteristic considerations shall be given to structural stability, corrosion resistance, and water-tight properties. The polyester laminates shall provide a balance of mechanical, chemical and electrical 11063-5 5/25/93 2676-A properties to insure a long life. They must be impervious to micro-organisms, mildew, mold, fungus, corrosive liquids, and gases which can reasonably be expected to be present in the environment surrounding the wet well. b. The enclosure shall have a K factor of approximately 1.5 Btu/hr/F/sq. ft./inch. The design of the enclosure shall be such that an electric heater of not more than 1300/1500 watts shall be sufficient to maintain a 900 F differential between station interior temperature and outside air temperature. C. All interior surfaces of the housing shall be gel coated with a polyester resin. It shall be of suitable thickness and formulated to provide maintenance-free service, abrasion resistance, color fastness, gloss retention, protection from sewage, greases, oils, gasoline, and other common chemicals. d. Interior surfaces of the enclosure cover and end panels shall be white for maximum light reflectivity. e. The outside of the enclosure shall be coated with a suitably pigmented resin compounded to insure long, maintenance-free life. 3. Station base shall be constructed of pre-cast, reinforced concrete, bonded inside a fiberglass form covering top and sides, and shall be designed to insure adequate strength to resist deformation of structure during shipping, lifting, or handling. Base shall incorporate drainage provisions, and shall be provided with an opening of sufficient size to permit piping and service connections to the wet well. Station base shall incorporate anchor recesses for securing the pump station to the concrete pad in accordance with the Drawings. 2.2 CONTROLS A. Provide controls as follows: B. The control shall be a manual duplex pump control. The pumps shall alternate with each pumping cycle. The pumps shall be started and stopped automatically by use of mercury float switches. Combination starter disconnects shall be mounted locally at the pumping station in a NEMA 4x stainless steel enclosure and contain one (1) "Hand-Off-Auto" selector switch with lockout provision, in the Off position. C. The starters shall have the following face mounted devices: 1. HOA Switch 2. Run/Stop for each pump 3. High/Low Alarm Light 4. High Temperature Alarm 5. Alarm Horn D. The suction lift pumps shall have the following operation sequence: 11063-6 5/25/93 2676-A 1. Lead Pump shall start when Pump-on Switch is activated. The pump shall continue to run until the liquid surface elevation is reduced to the pump "off" elevation. 2. Should liquid level continue to rise the log pump shall start when the Both Pumps on switch is activated. Both pumps shall continue to run until the elevation of the liquid surface in the wet well is reduced to the "Pump Off" switch elevation. 3. Audible and visual alarms shall be provided locally at the panel and remotely in the instrumentation panel at the control building to indicate limit switch alarm status. 4. If temperatures in excess of 140° F should occur, the pump will automatically cut off. A set of auxiliary contacts and an alarm shall be furnished for indication of high temperature alarm. A thermostat shall be mounted on each pump to detect its temperature, and a magnetic switch shall be supplied for each thermostat. If the pump temperature should rise to 140 degrees, the thermostat shall cause the magnetic switch to drop out the motor starter. 2.3 PRESSURE AND PRESSURENACUUM GAUGES A. Each pump shall be provided with a 4-1/2" pressure/vacuum gauge. The gauge range shall be 0-50 feet of water column. The gauge shall be glycerin filled and equipped with a stop cock, pigtail and a removable stainless steel type 316 diaphragm seal for use with sewage. The gauge shall be mounted on a volute boss provided by the manufacturer or on the suction and discharge flanges. 2.4 LIMIT SWITCHES A. Provide a limit switch mounted on each pump check valve. The switch shall be wired to the pump controls such that after a fixed time after pump start the switch should activate, indicating pumping. If the switch does not activate then the pump shall be automatically shut down and an alarm sounded. Provide all wiring and controls for a complete system. B. The limit switch shall be installed as shown on the Drawings. Switches shall have a minimum rated capacity of 7 amp 125 volt and shall be actuated by the check valve arm. Limit switches shall be enclosed in a NEMA 4 enclosure and shall be UL listed. 2.5 VENTILATING BLOWER A. An exhaust blower shall be mounted in the roof of the enclosure. Blower capacity shall be sufficient to change station air once every two minutes. Blower motor shall be operated automatically and shall be turned on at approximately 70° F and shall be turned off at 55° F. Blower motor and control circuit shall be protected by a thermal-magnetic air circuit breaker to provide overcurrent and overload protection. Blower exhaust outlet shall be 11063-7 5/25/93 2676-A protected by a screen, and shall be designed to prevent the entrance of rain, snow, rocks, and foreign material. 2.6 PUMP SUCTION SPOOL A. Each pump shall be equipped with a one-piece, cast iron suction spool, flanged on each end. Each spool shall have one 1-1/4 inch NPT and one 1/4 inch NPT tapped hole with pipe plugs for mounting of gauges or other instrumentation. 2.7 PLUG VALVE A. The discharge header shall include a 3-way plug valve to permit either or both pumps to be isolated from the common discharge header. Valves shall have ports designed to pass spherical solids equal to the pumps capability. The plug valve shall be non-lubricated, tapered type. Valve body shall be semi-steel with flanged end connections drilled to 125 pound standard. Valve shall be furnished with a drip-tight shutoff plug mounted in stainless steel bearings, and shall have a resilient facing bonded to the sealing surface. Valve shall be operated with a single lever actuator providing lift, turn, and reset action. The lever shall be equipped with a locking device to hold the plug in the desired position. PART 3 EXECUTION 3.1 INSTALLATION A. Pumps shall be mounted on bases as indicated on the drawings, plumbed and leveled, and firmly grouted in place with a non-shrink grout. B. Pressure and vacuum gauges shall be mounted as required for each of the respective pump installations. 3.2 START-UP SERVICES A. The services of a factory representative of the equipment manufacturer shall be provided to check the equipment after installation and to supervise initial start-up. 3.3 TEST A. Certified Performance Tests shall be performed on each pump. B. The pumps shall be run under actual field service and demonstration be made that the pump installed performs to the criteria set forth in this specification. During the field test, adjustments shall be made to correct the problems noted. All adjustments or parts renewal shall be at the Contractor's expense. 11063-8 5/25/93 2676-A SECTION 15042 PIPE LINE TESTS PART1 GENERAL 1.1 SCOPE A. Work under this section consists of supplying all labor, materials, and equipment required for the testing of gravity sewer lines and pressure piping systems. B. Pipe lines to be tested include, but are not limited to, the following: 1. Sewer Lines 2. Force Mains 3. Water Lines 4. Interior Water and Drainage System - N/A PART 2 EXECUTION 2.1 GENERAL A. The Contractor shall provide all equipment, instruments, and water as required for the proper completion of the testing of the pipe system. The source and quality of the water test procedure and disposal of the water shall be approved by the Engineer. B. The Contractor shall notify the Owner and Engineer a minimum of 48 hours before any work is to be tested. C. All tests shall be accomplished in the presence of the Engineer. D. All defects in the piping system shall be repaired and/or replaced. Repairs shall be made to the same quality and standard as specified for the complete system. E. Repaired sections shall be retested until acceptance. F. Pressure tests shall be made on sections between valves. Where the line ends in "free flow", suitable test plugs shall be furnished. G. Gravity lines shall be tested between manholes or junction boxes. H. Interior water and drainage systems shall be tested complete. 1. All visible leaks shall be repaired whether or not the subject line passes the test imposed. 15042-1 5/17/93 2676-A 2.2 SEWER LINES A. Clean all sewer lines of debris and sediment. B. Light Testing: 1. Sewer lines will be checked by the Engineer to determine whether any displacement of the pipe has occurred (a) after the trench has been filled to two feet above the pipe and tamped as specified; and (b) upon completion of the project. The test will be as follows: A light will be flashed between manholes, or if the manholes have not as yet been constructed, between the locations of the manholes by means of a flashlight by reflecting sunlight with a mirror. If the illuminated interior of the pipe shows any misalignment, displaced pipe, or any other defects, the defects designated by the Engineer shall be remedied by the Contractor at his expense. C. Leakage Testing: 1. Infiltration Test: a. Where ground water is encountered during construction, all pipe joints for the sewer line shall be of such quality that there will be no perceptible infiltration of ground water into the sewer from any single pipe joint. The Contractor shall furnish labor, equipment and materials, including pumps, and shall assist the Engineer in making infiltration test on the completed sewer section before it can be placed in service or connected to any other lines. The length of line to be tested at any time shall be subject to the approval of the Engineer. b. The total infiltration shall in no case exceed 200 gallons per inch of diameter, per mile of pipe, per 24 hours. 2. Exfiltration Test: a. During dry periods, when the ground water table is below the sewer pipe, the Engineer, at his discretion, may direct that exfiltration tests be performed by the Contractor rather than the infiltration test. The line under test shall be plugged and filled with water in such a manner that the maximum hydrostatic head at any point in the line shall not exceed ten feet of water. All manholes shall be tested. The exfiltration of the line under test shall not exceed 200 gallons per inch of nominal pipe diameter per mile of pipe per 24 hours. The Engineer reserves the right to require that the lines be tested in sections such that the maximum allowable static head is imposed on as much of the line as is practicable. Where a stream is not readily available as a source of water to use for testing, water from the City system may be used. Proper notification procedures for operation valves and hydrants will be required. 3. Test Period: The test period shall be 24 hours, and if the quantity of infiltration or exfiltration is in excess of the maximum allowable, the leaking joints shall be relaid if necessary or other remedial construction shall be performed by and at the expense of the 15042-2 5/17/93 2676-A Contractor. The section of sewer shall then be retested after repairs are completed to determine compliance with the specifications. 4. Warranty Test: Materials and construction methods called for in these specifications are of such nature as to insure maximum protection of the sewer from infiltration. The Contractor shall be responsible for the sewer conforming to the above limits for a period of one year from date of final acceptance. D. Deflection Test (PVC Pipe and ABS Truss Pipe): Maximum allowable 10 term deflection shall be 5%. As a measure of this, the Contractor shall test for initial deflection of the pipe no sooner than two weeks nor longer than one month after installation and backfill. In no case shall the initial deflection exceed 3% of the pipe diameter. Deflection shall be measured by an approved "GO-NO GO GAUGE" method or by an approved recording deflectometer. The Contractor shall have a verified gauge on site prior to the construction of any sewer lines. All pipes shall be tested by the Contractor and accepted by the Engineer. No payment shall be approved for untested pipe. All pipes failing the test shall be removed, or stress relieved to obtain original shape, re-installed, and retested. All cost 0 the deflection testing and corrective work shall be included in the unit b price for the sewer line installation. 2.3 FORCE MAIN A. Clean and flush all force mains of debris and sediment prior to performing tests. B. The test section of the force main shall be filled with water and pressure tested to 50 psi gauge above normal working pressure of the line. C. No piping installation will be accepted until the measured leakage rate is less than 25 gallons per inch diameter of pipe per mile per 24 hours. 2.4 WATER LINES A. Clean and flush all potable water lines of debris and sediment prior to performing pressure test. Flushing shall be done in accordance with AWWA C601. Where large quantities of water may be required for flushing, the Engineer reserves the right to require that flushing be done a periods of low demand. B. Immediately upon completing a portion of the line between valves, the pipe shall be tested by applying 150 psig hydrostatic pressure maintained for a two-hour period or to the full satisfaction of the Engineer. C. Allowable leakage shall be less than 10 gallons per inch of diameter per mile of pipe per 24 hours. 15042-3 5/17/93 2676-A 2.5 INTERIOR WATER AND DRAINAGE SYSTEMS (INCLUDING CHEMICAL PIPING) - N/A A. Interior water and drainage systems shall be flushed clean of any debris or sediment prior to testing. B. Interior Water Systems (including chemical piping): 1. Fill with water and maintain 100 psi pressure for 4 hours without loss. C. Interior Drainage: 1. Water Test: Provide water columns 10 feet above the highest horizontal pipe run. No drop in water lines shall be allowed. 2. Air Test: Cap openings and pressurize system to 5 psig. Pressure shall be held for 15 minutes without drop. 2.6 AIR PIPING - N/A A. Interior of air piping shall be blown clean of any debris. B. The system shall be tested to 15 psig with an allowable loss of 2 psi in one hour. ---END OF SECTION--- 15042-4 5/17/93 2676-A SECTION 15060 PIPE AND PIPE FITTINGS PART 1 GENERAL 1.1 SCOPE A. Piping shall be of the size, type and material as indicated on the drawings and/or specified herein and shall be of new and unused material. The size of the pipe shall be understood to be nominal I.D. of the pipe shown. B. The work under this section includes but is not limited to the following: 1. Cast iron and ductile iron pipe and fittings 2. Copper pipe and fittings 3. PVC pressure pipe and fittings 4. PVC gravity sewer pipe 5. Vitrified clay sewer pipe 6. Reinforced concrete pipe 7. Galvanized steel piping 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Section 02221 - Trenching, Backfilling and Compacting for Pipe Lines B. Section 15041 - Sterilization of Potable Water Lines C. Section 15042 - Pipe Line Tests D. Section 15080 - Pipe and Accessories E. Section 15100 - Valves and Cocks F. Section 15130 - Pipe Installation 1.3 REFERENCED STANDARDS A. ANSI B. ASTM C. FS D. NSI 1.4 SUBMITTALS A. Certification: The Contractor shall submit certifications by the pipe manufacturer as specified hereinafter. 15060- 1 5/17/93 2676-A B. Shop Drawings: Submit shop drawings as required by these specifi-cations. Include details of pipe and fittings, designation of class to be used. 1.5 DELIVERY AND HANDLING A. Every precaution shall be taken to prevent injury to the pipe during the transportation and delivery of the pipe to the site of the work. More than ordinary care must be taken in loading and unloading the pipe. Such work must be done slowly with skids or suitable power equipment, if necessary, and the pipe shall be under perfect control at all times. Under no conditions shall the pipe be dropped, bumped, or dragged. B. Each pipe shall rest upon suitable pads, strips, skids, or blocks during transportation and while awaiting installation in the field and shall be securely wedged and tied in place. C. When handling the pipe with a crane, a suitable pipe hook, or rope sling around the pipe shall be used. The crane shall be so placed that all lifting is done in a vertical plane. Under no conditions shall the sling be allowed to pass through the pipe unless adequate measures are taken to prevent damage to the tongue or groove ends. . D. Each section of the pipe shall be delivered in the field as near as practicable to the place where it is to be installed. Pipe shall be distributed along the side of the trench opposite to the spoil bank. Where necessary to move the pipe longitudinally along the trench, it shall be done in such a manner as not to injure the pipe or coating. Pipe shall not be rolled nor dragged on the ground. E. If, in the process of transportation or handling, any pipe or special is damaged, such pipe or pipes shall be rejected and immediately removed from the site and replaced at the Contractor's expense. F. PVC pipe and fittings stored on site shall be shielded from the sun's ultraviolet rays by suitable cover, or indoor storage shall be provided. PART 2 PRODUCTS 2.1 CAST IRON PIPE A. Cast iron pipe shall be designed in accordance with current ANSI Specification A21.1 using 21/45 iron. Pipe shall be a thickness class suitable for a working pressure of not less than 150 psi, designed for laying condition "B" at the indicated depth of cover shown on the drawings and/or specified. Cast iron pipe shall be manufactured in accordance with current ANSI Specification A21.6 or A21.8. 1. Joints at the option of the Contractor unless otherwise indicated and/or specified may be push-on or mechanical type and shall be in 15060 - 2 5/17/93 2676-A accordance with Federal Specification WW-P-421 c. Locked mechanical joints shall be provided where shown on the plans. 2. Lining and Coating: Pipe and fittings shall be cement mortar lined and bituminous seal coated in accordance with ANSI Specification A21.4. The outside surface shall be bituminous coated in accordance with Federal Specification WW-P-421 c. 3. Fittings for use with cast iron pipe shall be cast gray or ductile iron conforming to ANSI Specification A21.10. Mechanical joint or push-on type joint fittings shall conform to the applicable requirements of A21.10. Mechanical joints with retainer glands shall be provided where indicated. 4. Flanged fittings shall be faced and drilled 125 pound standard and shall meet the requirements of current ANSI B16.1. 5. Certificate of Compliance: The Contractor shall furnish to the Engineer a certificate from the pipe manufacturer that the pipe and accessories comply with all requirements of the specifications. 2.2 DUCTILE IRON PIPE A. Ductile iron pipe shall be centrifugal cast pipe manufactured in accordance with ANSI Specification A21.51, Ductile Cast Iron Grade 60-42-10. Pipe shall be designed in accordance with the ANSI Specifi-cation A21.50 for 150 psi operating pressure, plus surge allowance of 100 psi, for cover as shown on the plans, and for laying condition Type 2. 1. Joints shall be push-on Joint, Type 2, in accordance with Federal Specification WW-P-421 c, similar to Fastite, Tyton, Bell-Tite, or equal. Locked mechanical joints or mechanical joints or mechanical joint with retainer glands shall be provided where shown on the plans. 2. Pipe shall be in nominal 16 to 20 foot lengths. 3. Fittings shall be cast iron or ductile cast iron Grade 80-60-03 in accordance with ASTM Designation A339, rated for the same operating pressure as the pipe with which they are to be used and shall have the same push-on joints as specified for the pipe, or mechanical Joints at the Contractor's option except where indicated. 4. Victaulic couplings and fittings may be used in lieu of flanged joints. They shall be the rigid type unless otherwise approved by the Engineer. Couplings and fittings shall be Style 31, Style 41 or 44 with housings fabricated in two or more parts of malleable iron in accordance with ASTM Specification A47 Grade 32510. Coupling gasket shall be of molded synthetic rubber conforming to ASTM D2000 Grade No. 3BA615A141313. Bolts shall be oval neck track head type with hexagonal heavy nuts, per ASTM A-183 and A-194. Grooved and shouldered ends of piping shall be in accordance with the recommendations of the manufacturer of the coupling, as approved. 5. Certificate of Compliance: The Contractor shall furnish to the Engineer a certificate from the pipe manufacturer that the pipe and accessories comply with all requirements of the specifications. 15060 - 3 5/17/93 2676-A 2.3 COPPER PIPE AND TUBING - N/A A. Copper pipe and tubing shall conform to ASTM B-88 Type K and Type L standard specification for seamless copper water tube with copper or brass fittings. Type K to be used underground. Type L to be used above ground. B. Soldered joint fittings shall conform to NSI B-16.22. Fittings to be of same manufacturer as pipe. C. Screw joint fittings to be provided where required and/or indicated. D. Screw joint unions shall be provided at each in-line valve, pressure regulator, pressure reducer and/or where indicated. 2.4 PVC PRESSURE PIPE AND FITTINGS A. Plastic pipe (PVC) 1-1/4" and larger shall be the push-on type as manufactured by the Clow Corporation, Johns Mansville, or equal. Pipe shall be jointed by means of a rubber ring bell joint which shall be an integral and homogeneous part of the pipe barrel. Pipe shall conform to all requirements of commercial standard PS-22-70 for PVC pipe and be pressure rated at 200 psi with a standard dimension ratio SDR 21 for Class 200 for both barrel and bell dimensions. Pipe shall bear the National Sanitation Foundation Seal of Approval and will comply with the requirements for Type 1, Grade 1 (pvc 1120) of the ASTM Resin Specification D-1784. Where required solvent weld or flanged joints shall be used, design for the working pressure of the line involved. B. Piping for chlorine solution feed and chemical lines other than lime shall be Schedule 80, solvent weld Joints or flanged joints, and Schedule 80 fittings. C. Plastic pipe 1" and smaller shall be polybutylene water service tubing. The tubing shall be manufactured from polybutylene as defined by ASTNM D- 2581 Type II, Grade 1 (PB2110). D. Certificate of Compliance: The Contractor shall furnish to the Engineer a certificate from the pipe manufacturer that the pipe and accessories comply with all requirements of the specifications. 2.5 PVC GRAVITY SEWER PIPE A. PVC Gravity sewer pipe and related fittings shall be manufactured in accordance with all requirements of ASTM D-3034, for SDR 35 type PSM Polyvinyl Chloride Sewer Pipe and Fittings having a cell classification of 12454-B. Joints shall be bell and spigot with rubber gaskets confirming to ASTM F477. Joint lengths for pipe sizes less than 18 inches shall be 12.5 feet and for pipe sizes 18 inches and greater shall be 11 feet. 15060 - 4 5/17/93 2676-A B. PVC gravity sewer pipe shall be bedded in crushed stone from 8" below to the centerline of the pipe for the full width of the trench. The cost of this crushed stone bedding shall be included in the unit price for laying the pipe. 2.6 VITRIFIED CLAY SEWER PIPE - N/A A. Vitrified clay pipe shall be extra strength in accordance with ASTM Specification C-700. Joints shall be of the mechanical compression type in accordance with ASTM Specification C-425. Jointing shall be strictly in accordance with the recommendations of the pipe manufacturer and as approved by the Engineer. B. Pipe shall be tested in accordance with the requirements of ASTM Specification 301. C. Certified records of the test made by the manufacturer or a commercial testing laboratory shall be submitted to the Engineer. 2.7 CONCRETE PIPE - N/A A. Concrete pipe shall be reinforced concrete sewer pipe, Class III in accordance with ASTM C-76, latest revision, specially constructed for use with rubber gaskets. Pipe lengths shall be not less than 8 feet. All pipe and fittings shall be designed for "Type 2" laying condition at the depth of cover indicated, and shall be applied on the interior pipe wall with two coats of black bituminous (coal tar) protective coatings. The coatings shall have a minimum thickness of 16 mil. B. Joints shall be watertight, rubber gasket type in accordance with ASTM Specification C-443, latest revision thereof. C. All fittings such as tees and "Y"'s shall have a cast iron stub. D. Tests: Pipe shall be tested by an approved testing laboratory for compression strength and absorption in accordance with the requirements of ASTM Specification C-76. E. Certified copies of the laboratory tests showing that the pipe conforms to the specifications shall be furnished to the Engineer. 2.8 STEEL PIPING - N/A A. Through 6 inch: 1. Steel piping shall be seamless black steel extra heavy piping conforming to ASTM A-120. 2. Fittings shall be threaded ASTM A197 300 LB extra heavy pine fittings. B. 6 inch and Above: 1. Steel piping shall be of seamless ASTM A-53 black steel pipe standard wall through 12 inch and schedule 20 in 14 inch. 15060 - 5 5/17/93 2676-A 2. Fittings shall be welded of the same schedule. Provide flanged fittings at valves and junctions with other types of piping. Where pipes of different material join, provide insulated flange connection. 3. Underground piping shall be coated and wrapped per Asphalt Institute Specification M-1. 2.9 STAINLESS STEEL PIPING - N/A A. Stainless steel piping shall be type 304 seamless stainless steel manufactured in accordance with ASTM A-312. Air piping shall be scheduled 10 other piping shall be schedule 40. B. Fittings shall be welded of the same schedule as the pipe. Provide 125 pound ANSI flanges at valves and other in line fittings. Where dis-similar materials join provide insulated fittings. 2.10 GALVANIZED STEEL PIPE - N/A A. Galvanized steel pipe shall be standard weight galvanized steel pipe with 150 pound galvanized malleable iron threaded fittings. Steel pipe shall be in accordance with ASTMA 120. PART 3 EXECUTION 3.1 INSPECTION A. The pipes shall be inspected immediately on delivery to site and after distribution on the job site. In the opinion of the Engineer, damaged pipe or fittings shall be removed immediately from the job site. 3.2 TRENCHING, BACKFILLING, AND COMPACTION A. Refer to Section 02221 of these specifications. 3.3 PIPE INSTALLATION A. Refer to Section 15130 of these specifications. ---END OF SECTION- 15060-6 5/17/93 2676-A SECTION 15080 PIPING ACCESSORIES PART1 GENERAL 1.1 SCOPE A. The Contractor shall provide the required accessories as indicated on the plans and/or specified herein or as reasonably implied by the plans and specifications. B. Work under this section includes, but is not limited to, the following: 1. Piping Hangers and Supports - N/A 2. Wall Castings - N/A 3. Wall Sleeves - N/A 4. Lawn Hydrants - N/A 5. Heat Tape and Insulation - N/A 6. Manholes 7. Concrete Piers 8. Self Contained Stop Gates - N/A 9. Hydrants 10. Fiberglass Stop Gates & Guides - N/A 11. Water Meters 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Section 02221 - Trenching, Backfilling and Compaction for Pipe Lines B. Section 15041 - Sterilization of Potable Water Lines C. Section 15060 - Pipe and Pipe Fittings D. Section 15100 - Valves and Cocks E. Section 15130 - Pipe Installation 1.3 REFERENCED STANDARDS A. AWWA B. ASTM C. ACI 1.4 SUBMITTALS A. Shop Drawings: Submit shop drawings as required by these specifi-cations. 15080- 1 5/17/93 2676-A 1.5 DELIVERY AND HANDLING A. Exercise care in handling. All damaged accessories shall be removed from the job site. PART 2 PRODUCTS 2.1 PIPE HANGERS AND SUPPORTS - N/A 2.2 WALL CASTINGS - N/A 2.3 WALL SLEEVES - N/A 2.4 LAWN HYDRANTS - N/A 2.5 PIPE INSULATION - N/A 2.6 MANHOLES A. General Requirements: 1. Manholes shall be constructed in accordance with the details shown on the drawings and shall have no infiltration of ground water. The Contractor, at his option, may use either clay brick or concrete block or the manholes may be precasted. 2. Manhole covers and steps shall meet the requirements of Gray Iron Castings A-48 and shall be of the pattern indicated on the plans. Steps may be PVC coated steel. 3. Manholes shall be constructed only when temperature is above 35 degrees i. All work shall be protected against freezing. B. Invert and Cover: 1. Invert channels through manholes shall be smooth, accurately shaped and carefully constructed with sufficient fall to prevent any ponding of water. The invert may be formed directly in the concrete of the manhole base or may be constructed by laying full section sewer pipe straight through the manhole and cutting out the top half after the concrete base is constructed and sufficient set. 2. Manholes shall be built up so that the cover when placed will be at the required grade. The tops of all manholes shall be so constructed that the cover will fit snugly without rattling and rocking under traffic. 3. The concrete base for manholes shall have a compressive strength of not less than 3000 pounds per square inch at 28 days. C. Clay Brick: 1. Brick for manholes shall be equal to common, hard burned brick meeting requirements of ASTM C-32 grade, M.A. or utility (Jumbo) brick size approximately 3-1/2 to 3-1/2 x 8 inches. 15080 - 2 5/17/93 2676-A 2. Portland cement shall conform to ASTM C-150 requirements. No lime will be permitted, but brick mortar may be used in portions equal to portland cement. Sand shall meet requirements of concrete sand except for gradation. 3. Mortar for laying bricks shall be composed of one part portland cement, one part brick mortar, and six parts sand. No mortar shall be mixed more than 45 minutes before use. 4. Bricks shall be clean and thoroughly wetted shortly before they are laid. They shall be laid in a full bed of mortar and shall be shoved in place so that all joints are completely filled on both ends, sides, and bottom. The outside of manholes shall be plastered and troweled smooth to 1/2-inch minimum depth of the same mortar used for brickwork. The inside shall be wiped smooth with a burlap dusted with cement. D. Concrete Block: 1. Composition: Concrete units shall be prepared from concrete having the following composition: Portland Cement: 1 part by volume, dry, loose measure. Fine Aggregate: 1-1/4 to 2 parts by volume, dry, loose measure. Coarse Aggregate: Not over four parts by volume, dry, loose measure. 2. Curing: Concrete units must be steam cured. This shall be done in a sealed chamber especially constructed for this purpose, the atmospheric temperature of which is not less than 150 nor over 200 degrees Fahrenheit. Sufficient steam shall be used to saturate the air with moisture. The concrete units shall be kept in this chamber for not less than 24 hours. 3. Strength: The compressive strength of concrete units, as determined upon the units themselves when 28 days old, shall not be less than 2500 pounds per square inch of cross-sectional area of the unit as laid in the wall. 4. Absorption: The maximum average absorption shall not exceed seven percent (7%) by weight. The absorption on individual units shall not exceed eight percent (8%) by weight. There shall be taken for this test and compression test not less than 2, nor more than 3, specimens consisting of whole undamaged units. The percent absorption shall be determined on the basis of a 24-hour immersion test. 5. The units shall be made by a manufacturer approved by the Engineer and shall be tested and certified too by a reputable testing laboratory approved by the Engineer. E. Laying Masonry Units: 1. Manhole masonry units shall be laid plumb and in a full bed of mortar; a running bond shall be used and the block shall be laid on a radius so as to form a true circle. (Oblong or oval shaped manholes will not be permitted unless approved by the Engineer.) 15080 - 3 5/17/93 2676-A 2. One or two courses of 2-1/4-inch high concrete brick may be used at the top of the manhole to adjust height for placing manhole ring and cover. Concrete brick may also be used for closing openings around pipes and inverts. 3. Buttering the manhole masonry unit on the end is not required. The cylinder which is formed when the ends of the masonry units meet must be completely filled with mortar so as to form a watertight lock and joint. The thickness of the horizontal mortar joint shall be not less than 3/8-inch thick nor more than 3/4-inch thick. F. Precast Manholes: 1. General: The Contractor, at his option, may use precast concrete manholes in lieu of the brick and concrete block manholes specified. Precast concrete manholes shall be in accordance with the following specifications and subject to the approval of the Engineer. The design of all precast concrete manholes shall conform to ACI 318.63, Chapter 24, and all other applicable chapters. All precast concrete manholes shall be 4'-0" inside diameter, 5-inch thick walls, with cast iron or PVC molded over steel rod manhole steps at 1%4" on centers maximum. The precast concrete manholes shall be as manufactured by D & M Concrete Specialties, Inc., N.C. Products, Inc., Foltz Concrete Pipe Company, or equal. 2. Materials: a. Portland cement shall conform to ASTM C-150 Type i, and concrete shall develop a minimum strength of 4,000 psi at 28 days, 6 bags of cement per cubic yard of concrete. Metal reinforcement shall be deformed billet-steel bars, grade 40, ASTM 615. Mesh reinforcement shall be welded steel wire fabric ASTM A-185. b. Sealant shall be plastic cement putty type conforming to Federal Specification SS-C-153. C. The cast iron steps shall conform to Class 25, ASTM A 48-56, and have one coat of asphalt base paint or PVC molded over steel rod. 3. Fabrication: a. The precast concrete manhole sections shall be fabricated in forms in which proper alignment is maintained and which provide a maximum variation of plus or minus 1/4 inch in the diameter of any member. b. The concrete shall be internally vibrated and shall have consistency such that complete bond to the reinforcement is obtained. C. Openings of the proper size and location shall be formed in the units when the concrete is placed. d. The precast concrete manhole sections shall be handled by inserts or other means which will permit them to be lifted and transported without incurring cracking, spalling, or damage to the sections. 4. Installation: 15080 - 4 5/17/93 2676-A a. The precast concrete manhole units shall be accurately placed without damage and shall be placed according to the manufacturer's recommendations. The bottom unit shall be placed on a leveling bed of coarse sand at least 10 inches in thickness. The adjoining ends of the precast units shall be coated continuously with the joint sealant before placing the units together. The joints in the manhole shall be watertight. Concrete fill shall be placed in the bottom of the precast manhole to form the pipe invert section as shown for the brick manhole unless the specified shape is precasted in the bottom slab of the manhole. The joint between the pipe and the well opening shall be made watertight. 5. Shop Drawings: a. Shop drawings shall be submitted to the Engineer for approval showing all dimensions, size, and spacing of the reinforcing and manhole details. G. A flexible pipe joint shall be provided as close as practicable to the outside wall of the manhole to minimize any possible differential settlement between the pipe and manhole. 2.7 SELF-CONTAINED ALUMINUM STOP GATES & FRAME & DOWNWARD ACTING WEIR GATES - N/A 2.8 FIBERGLASS STOP GATES AND GUIDES - N/A 2.9 HYDRANTS A. Fire hydrants shall be in accordance with AWWA Specification C502-64, or latest revision thereto, suitable for an operating pressure of not less than 150 pounds per square inch and shall be traffic model, dry top and with main valve closing with pressure. Fire hydrants shall be the Owner's standard. The hydrant shall have two, two and one-half inch hose nozzles with cap, and one, four-inch steamer nozzle cap. Nozzles shall have the Owner's standard threads. The hydrant main valve shall be at least five and one- quarter inches in diameter, and the hydrant elbow shall be a 6-inch hub end. The hydrant barrel shall be of such length to provide a minimum of 3-1/2 feet of bury. 2.10 COMPOUND WATER METER A. Turbine water meters shall be constructed as follows: 1. High-density cast iron with 2 mil epoxy coating 2. Hardened stainless shafts, worms,gears 3. Teflon sleeve bearings 4. Round, tapered chamber to facilitate removal 5. Measuring chamber removable for recalibration with meter in line 6. Nonslip ceramic magnetic gland 7. Neoprene O-ring for positive seal 8. Polypropylene parts to eliminate corrosion and mineral build-up 15080 - 5 5/17/93 2676-A 9. Jewel thrust bearings to reduce friction 10. Nozzle block and straightening vane to reduce head loss 11. Meet or exceed AVWVA C701 standards (latest revision). B. Range for a two-inch (3") compound water meter shall be from 1/2 gpm to 275 gpm with a plus or minus two percent (2%) accuracy. C. Meter shall read in 1/10 gallons with a maximum of 100 million gallons. D. Register shall be hermetically sealed type, straight reading in US gallons and be guaranteed for at least ten (10) years against defective parts or workmanship. In the event of the failure for the above reasons, the entire register gear train unit will be replaced. Register components shall be constructed of corrosion resistant material. A hinged cover shall be provided for the register. E. Meters shall meet or exceed the following accuracies: 1. 5/8" - 97% at 1 /8 gpm and plus or minus 1-1/2% from 1 /4 to 20 gpm 2. 3/4" - 97% at 1/4 gpm and plus or minus 1-1/2% from 1/2 to 30 gpm 3: 1" - 97% at 3/8 gpm and plus or minus 1-1/2% from 5/8 to 50 gpm 4. 1-1 /2" - 97% at 5/8 gpm and plus or minus 1-1 /2% from 1-1 /4 to 100 gpm 5. 2" - 97% at 1-1 /4 gpm and plus or minus 1-1 /2% from 2-1/2 to 160 gpm F. Meters provided under this specification shall have been manufactured in the continental United States for five (5) years, and shall be currently in use in not less than 100 utilities throughout the United States. G. Meter yokes shall be suitable for the meter and service tubing furnished and shall be of the 3/4" x 5/8" x 1" x 3/4" as specified and shall be similar and equal to Mueller Company catalog No. H-14004 with plain stop. H. Meter boxes shall be of cast iron. ---END OF SECTION--- 15080-6 5/17/93 2676-A SECTION 15100 VALVES PART1 GENERAL 1.1 SCOPE A. The Contractor shall provide the valves as indicated on the plans and/or specified herein. B. Work under this section includes, but is not limited to, the following: 1. Valves 2. Check Valves 3. Floor Stand - N/A 4. Shear Gates - N/A 5. Hydrostatic Pressure Relief Valves - N/A 6. Pressure Reducing Valve - N/A 7. Altitude Control Valve - N/A 8. Backflow Preventer Valve - N/A 9. Air Relief Valves 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Section 02221 - Trenching, Backfilling and Compaction for Pipe Lines B. Section 15041 - Sterilization of Potable Water Lines C. Section 15060 - Pipe and Pipe fittings D. Section 15080 - Piping Accessories E. Section 15130 - Pipe Installation 1.3 REFERENCED STANDARDS A. AW WA B. ASTM C. ACI 1.4 SUBMITTALS A. Shop Drawings: Submit shop drawings as required by these specifi-cations. 1.5 DELIVERY AND HANDLING A. Contractor shall exercise care in handling and storage. All damaged units will be removed from site. 15100-1 5/17/93 2676-A PART 2 PRODUCTS 2.1 VALVES A. General: 1. Valves shall be of the type, pattern, and size indicated and/or required for the service. All valves shall be equipped with suitable means of operation. Underground valves shall be of the inside screw type and shall have valve boxes. All gate valves that are not underground, except as otherwise noted, shall be of the outside screw and yoke type rising stem, with hand wheel or floor stand as indicated or required for operation. All plug valves shall be equipped with a suitable lever and floor stand if indicated or required for operation. All valves shall open by counterclockwise rotation. Suitable extension stems of cold rolled steel shall be provided for operation of valves from floor standards. All valves shall be equipped with hand wheel operator except where indicated otherwise. B. Gate Valves: 1. Gate valves shall be cast iron body, fully bronze mounted, parallel seat, double disc design in accordance with AWWA Specification C500-61. They shall be suitable for a working pressure of not less than 150 psi. 2. Gate valves 3 inches and smaller shall have the name and trademark of the manufacturer and the guaranteed working pressure cast on the body of the valves. All valves shall be of one manufacturer and identified by the manufacturer's catalog number stamped on a metal disc located under the valve handle nut. Valves shall be bronze, gate, globe, and check as manufactured by Jenkins, Crane, Nibco, Powell, or equal. C. Plug Valves: - N/A D. PVC Ball Valves: - N/A 2.2 CHECK VALVES A. General: Provide check valves as indicated on the drawings and/or specified herein. Unless otherwise noted, all check valves 4 inches and larger shall be the horizontal, lever and weight swing type check valves, and check valves 3 inches and smaller shall be swing type with screen in cap and renewable composition disc. Ball type check valves shall be used where indicated and/or specified. B. Swing Check Valves: Check valves, unless otherwise indicated, shall be lever and weight type, iron body, bronze mounted with pin, seat ring and rubber disc face of brass or bronze designed for a working pressure of not less than 150 pounds per square inch. Valves shall have a suitable opening for cleaning without disconnecting from the pipe. C. Ball Type Check Valves: Ball type check valves shall be suitable for the intended application and shall be double union or flange. Valves in 15100 - 2 5/17/93 2676-A chemical piping shall be solid PVC body; others may be cast iron or PVC at the Contractor's option. 2.3 FLOOR STANDS - N/A 2.4 BENCH STANDS - N/A 2.5 VALVE BOXES A. Valve boxes shall be provided for underground valves. The boxes shall be of cast iron and shall consist of a base section, center extension sections as required, and a top section with cover marked "DRAIN", "SEWER", or "WATER",as applicable. The box shall be set vertical with the top at finished grade. Provide 24-inch square by 4-inch thick concrete pad at top of valve boxes located in grassed areas. 2.6 SHEAR GATES A. Shear gates shall be iron body, bronze mounted, double wedge and of the size and pattern indicated or required. A suitable pull rod with guides and a catch for the proper operation of the gate shall be provided. 2.7 HYDROSTATIC PRESSURE RELIEF VALVES - N/A 2.8 SEWAGE PRESSURE AIR RELEASE VALVES A. Sewage pressure air release valves shall have an elongated body designed to open while pressurized to allow entrained air within the force main to escape through the relief orfice. After the air escapes the valve shall close and prevent the sewage from escaping. The valve shall be fitted with flow off valves, quick disconnect couplings and a minimum of 6 feet of hose to permit back flushing after installation without dismantling the valve. The valve inlet shall be 2" NPT and outlet shall be 1/2 inch. The working pressure shall be 150 psi and the operating pressure will vary from 100 psi to less than 20 psi. The construction shall be as follows: body - cast iron, internal linkage - delrin and bronze, float and internals - 304 stainless steel, and needle - Dana N. B. Installation 1. The force main shall be drilled for a two-inch connection. Provide a galvanized mallable iron tapped saddle, to accomodate the pipe leading to the release valve. 2. The interconnecting pipe shall be brass screwed joint. 3. Provide a 2-inch bronze shut off valve between the air release valve and force main. 4. The air release unit shall be mounted in a manhole as detailed. 15100 - 3 5/17/93 2676-A 2.9 PRESSURE REDUCING VALVE - N/A 2.10 ALTITUDE CONTROL VALVE (DOUBLE-ACTING) - N/A 2.11 BACKFLOW PREVENTER VALVE (REDUCED PRESSURE PRINCIPLE) - N/A PART 3 EXECUTION 3.1 INSTALLATION A. All valves, gates, and accessories shall be installed as indicated on the plans in complete accordance with the manufacturer's recommenda-tions. 3.2 PAINTING A. All equipment shall receive the manufacturer's standard coating for the intended application. All coatings shall be suitable in every way for the intended application. ---END OF SECTION--- 15100-4 5/17/93 2676-A SECTION 15100.2 . VALVES WATER LINES PART1 GENERAL 1.1 SCOPE A. The Contractor shall provide the valves as indicated on the plans and/or specified herein. B. Work under this section includes, but is not limited to, the following: 1. Valves 1.2 RELATED WORK SPECIFIED ELSEWHERE A. Section 02221.2 - Excavation, Trenching & Backfilling - Water Lines B. Section 15041 - Sterilization of Potable Water Lines C. Section 15060.2 - Water Pipe and Pipe fittings D. Section 15130 - Pipe Installation 1.3 REFERENCED STANDARDS A. AWWA B. ASTM C. ACI 1.4 SUBMITTALS A. Shop Drawings: Submit shop drawings as required by these specifica-tions. 1.5 DELIVERY AND HANDLING A. Contractor shall exercise care in handling and storage. All damaged units will be removed from site. PART 2 PRODUCTS 2.1 VALVES A. General: 1. Valves shall be of the type, pattern, and size indicated and/or required for the service. All valves shall be equipped with suitable means of operation. Underground valves shall be of the inside screw type and shall have valve boxes. All gate valves that are not underground, except as otherwise noted, shall be of the outside screw and yoke type 15100.2-1 5/17/93 2676-A rising stem, with hand wheel or floor stand as indicated or required for operation. All plug valves shall be equipped with a suitable lever and floor stand if indicated or required for operation. All valves shall open by counterclockwise rotation. Suitable extension stems of cold rolled steel shall be provided for operation of valves from floor standards. All valves shall be equipped with hand wheel operator except where indicated otherwise. B. Gate Valves: 1. Gate valves shall be cast iron body, fully bronze mounted, parallel seat, double disc design in accordance with AWWA Specification C500-61. They shall be suitable for a working pressure of not less than 150 psi. 2. Gate valves 3 inches and smaller shall have the name and trademark of the manufacturer and the guaranteed working pressure cast on the body of the valves. All valves shall be of one manufacturer and identified by the manufacturer's catalog number stamped on a metal disc located under the valve handle nut. Valves shall be bronze, gate, globe, and check as manufactured by Jenkins, Crane, Nibco, Powell, or equal. 2.2 VALVE BOXES A. Valve boxes shall be provided for underground valves. The boxes shall be of cast iron and shall consist of a base section, center extension sections as required, and a top section with cover marked "DRAIN", "SEWER", or "WATER", as applicable. The box shall be set.vertical with the top at finished grade. Provide 24-inch square by 4-inch thick concrete pad at top of valve boxes located in grassed areas. PART 3 EXECUTION 3.1 INSTALLATION A. All valves, gates, and accessories shall be installed as indicated on the plans in complete accordance with the manufacturer's recommenda-tions. 3.2 PAINTING A. All equipment shall receive the manufacturer's standard coating for the intended application. All coatings shall be suitable in every way for the intended application. ---END OF SECTION--- 15100.2-2 5/17/93 2676-A SECTION 15130 PIPE INSTALLATION PART1 GENERAL 1.1 SCOPE A. Work under this section includes, but is not limited to, the installation of all pipe. PART 2 NSTALLATION 2.1 SEWER PIPE A. No pipe shall be laid except in the presence of the Engineer, except where specifically authorized. Each pipe shall be carefully inspected immediately before it is laid, and defective pipe shall be rejected. The pipe shall be laid upgrade beginning at the lower end of the pipe line. Pipe lines shall be laid to the grades and alignment indicated on the drawings. Proper facilities shall be provided for lowering sections of pipe into trenches. At times when work is not in progress, open ends of pipe shall be securely closed so that no trench water, earth, or other substance will enter the pipe line. B. The interior of the sewer shall be kept free of all dirt, cement, and superfluous material of every description. C. Sewer pipe shall be laid to true lines and grades by use of referenced stakes and batterboards set by the Contractor at no greater than 25 foot intervals or by use of laser beam equipment or by other acceptable means. D. Jointing: Jointing shall be as recommended by the manufacturer. Bell and spigot ends shall be cleaned of foreign material. "O" rings shall be lightly lubricated. The joint shall be forced together as recommended by the manufacturer. 2.2 CAST AND DUCTILE IRON PIPE A. The interior of the pipes shall be thoroughly clean of all foreign matter before being lowered into the trench, and shall be kept clean during laying operations by means of plugs or other approved method. Pipe shall not be laid in water, or when the trench or weather conditions are unsuitable for the work, except by permission of the Engineer. Water shall be kept out of the trenches until the material in the joints has hardened, and/or until caulking or jointing is completed. When work is not in progress, open ends of pipe and fittings shall be securely closed so that no trench water, earth or other substances will enter the pipes or fittings. Any section of pipe found to be 15130-1 5/17/93 2676-A defective before or after laying shall be replaced with new pipe without additional expense to the Owner. B. Pipe and accessories shall be handled in such manner as to insure delivery on the site in sound, undamaged condition. Particular care shall be taken not to injure the pipe coating. No other pipe or material of any kind shall be placed inside of the pipe or fitting after the coating has been applied. Cutting of pipe shall be done in a neat and workmanlike manner without damage to pipe. Unless otherwise authorized by the Engineer, cutting shall be done by means of an approved type of mechanical cuter or high speed rotary cutter. Cut edges shall be beveled with a file and inside edges reamed. C. While suspended in the sling and before lowering into the trench, the pipe shall be inspected for defects. Defective, damaged or unsound pipe will be rejected. Deflections from a straight line or grade, as required by a vertical curve, horizontal curve, or off-sets shall not exceed 6/D inches per linear foot of pipe. Where D represents the nominal diameter of the pipe expressed in inches, between the centerlines extended, of any two connecting pipes. If the alignment requires deflections in excess of these limitations, the Contractor shall provide special bends or a suitable number of shorter lengths of pipe to provide the angular deflections within the limits set forth, as approved by the Engineer. D. Jointing: 1. Mechanical Joints: Mechanical Joints shall be made in accordance with manufacturer's specifications. Bells and spigots shall be cleaned before jointing. Gaskets shall be lightly lubricated. Bolts shall be properly torqued. 2. Bell & Spigot Joints: Bells and spigots shall be cleaned. Gaskets shall be set in place and lightly lubricated. The joint shall be forced into place as recommended by the manufacturer. 3. Flanged Joints: Joints shall be made so that there is equal pressure on full face of gasket. Gaskets shall be the full face type. Bolts shall be tightened as recommended by the manufacturer. E. Fittings: Fittings in pressure lines shall be blocked with concrete, or restrained as indicated on the plans or as required to prevent movement. 2.3 PVC PIPE A. Solvent Weld: Where indicated in these specifications or on the plans, solvent weld type joints shall be used. Field cut ends shall be sanded to roughing the surface. Joints shall be cleaned of foreign material. Solvent shall be applied to the joint and joint made as recommended by the manufacturer. Excess solvent shall be wiped off. The joint should not be moved until sufficiently set up. B. Bell and Spigot Joints: Thoroughly clean bell and spigot ends prior to jointing. Ends of field cut pipe shall be beveled with file. Gasket shall be 15130-2 5/17/93 2676-A clean and lightly lubricated. Joint shall be made as recommended by the manufacturer. C. Fittings: Fittings shall be blocked or otherwise restrained to prevent movement. D. Pipe shall be cleaned of all foreign material. E. Provide metallic marking tape in trench above piping. 2.4 SCREW JOINT PIPE A. All pipe shall be cut accurately to measurements established at the buildings and shall be worked into place without springing or forcing. Pipe and fittings shall be free from fins and burrs. Screw joints shall be made with a lubricant applied on the male threads only; threads shall be full cut, and not more than three threads on the pipe shall remain exposed. Unions shall be provided where required for ready disconnection. All changes in pipe sizes shall be made with reducing fittings. 2.5 VALVES AND FITTINGS A. Buried valves shall be installed on firm foundation of crushed stone or concrete. Connection to pipe shall be such that there shall be no stress at the joint caused by misalignment. B. Fittings shall be installed as recommended by the manufacturer. All fittings shall be blocked or otherwise restrained from movement. C. Valve Boxes: Valve boxes shall be set flush with sidewalks, pavement, or finished grade as required. The box shall be supported so that no stress shall be transmitted to the valve. The operating nut shall be centered in box. 2.6 WELDED JOINT A. All welded joint piping shall be accurately cut to measurement established. Bevel both ends prior to welding, Weld shall be of full penetration. Pipe shall be welded only by certified pipe welders. ---END OF SECTION--- 15130-3 5/17/93 2676-A SECTION 16001.1 PART1 GENERAL 1.1 SCOPE ELECTRICAL WORK A. The work covered by this section of the specifications consists of furnishing all labor, materials, and equipment, and performing all operations necessary for the installation of a complete electrical system as shown on the drawings, as hereinafter specified, and as directed by the Engineer. 1.2 CODES AND STANDARDS A. The applicable provisions of the following codes and standards, each of the latest issues, and all addenda thereto, shall form a part of these specifications. 1. North Carolina Building Code (which includes the National Electrical Code). 2. Underwriters' Laboratories, ASTM, ASME, NEMA, ANSI, NFPA, and other standards as specifically referred to in these specifications or as shall apply to the work being done. 1.3 GENERAL A. The installation shall comply with the applicable rules of the National Electrical Code and rules and regulations of local authorities having jurisdiction. Materials and workmanship which do not meet the minimum requirements of the National Electrical Code will not be accepted. The general layout of the proposed electrical work with details sufficient to show the work to be done is shown on the contract drawings. The drawings and specifications shall be considered supplementary, one to the other, so that materials and workmanship indicated, called for or implied by the one and not by the other shall be supplied and installed as though specifically called for by both. Omission of particular reference to any item necessary for complete installation and proper operation thereof shall not relieve the Contractor of responsibility of furnishing same. 1.4 SHOP DRAWINGS AND CATALOG DATA A. The Contractor shall submit shop drawings and catalog cuts of specific pieces of equipment to the Engineer for approval. The Contractor shall submit the number of copies which, after retention by the Owner of four copies, allows a sufficient number of copies to be returned to him for his use. Approval by the Engineer of shop drawings for any materials, apparatus, devices, and layouts shall not relieve the Contractor from the responsibility of furnishing same of proper dimensions, size, quantity, quality, and all performance characteristics to efficiently perform the requirements and intent 16001.1 -1 5/17/93 2676-A SECTION 16001.1 ELECTRICAL WORK PART 1 GENERAL 1.1 SCOPE A. The work covered by this section of the specifications consists of furnishing all labor, materials, and equipment, and performing all operations necessary for the installation of a complete electrical system as shown on the drawings, as hereinafter specified, and as directed by the Engineer. 1.2 CODES AND STANDARDS A. The applicable provisions of the following codes and standards, each of the latest issues, and all addenda thereto, shall form a part of these specifications. 1. North Carolina Building Code (which includes the National Electrical Code). 2. Underwriters' Laboratories, ASTM, ASME, NEMA, ANSI, NFPA, and other standards as specifically referred to in these specifications or as shall apply to the work being done. 1.3 GENERAL A. The installation shall comply with the applicable rules of the National Electrical Code and rules and regulations of local authorities having jurisdiction. Materials and workmanship which do not meet the minimum requirements of the National Electrical Code will not be accepted. The general layout of the proposed electrical work with details sufficient to show the work to be done is shown on the contract drawings. The drawings and specifications shall be considered supplementary, one to the other, so that materials and workmanship indicated, called for or implied by the one and not by the other shall be supplied and installed as though specifically called for by both. Omission of particular reference to any item necessary for complete installation and proper operation thereof shall not relieve the Contractor of responsibility of furnishing same. 1.4 SHOP DRAWINGS AND CATALOG DATA A. The Contractor shall submit shop drawings and catalog cuts of specific pieces of equipment to the Engineer for approval. The Contractor shall submit the number of copies which, after retention by the Owner of four copies, allows a sufficient number of copies to be returned to him for his use. Approval by the Engineer of shop drawings for any materials, apparatus, devices, and layouts shall not relieve the Contractor from the responsibility of furnishing same of proper dimensions, size, quantity, quality, and all performance characteristics to efficiently perform the requirements and intent 16001.1 -1 5/17/93 2676-A of the contract documents. Such approval shall not relieve the Contractor from responsibility for errors of any sort on the shop drawings. B. If the shop drawings deviate from the contract documents, the Contractor shall advise the Engineer of the deviations in writing accompanying the shop drawings, including the reason for deviations. 1.5 FEES, PERMITS, AND INSPECTIONS A. Contractor shall obtain permits and arrange all inspections necessary for the installation of his work and furnish the Engineer with certificates of inspection from all authorities having jurisdiction. B. Inspections and tests shall be made upon formal notice to the Engineer from the Contractor sufficiently in advance to allow a representative of the Engineer to be present for each test. C. No construction shall be covered up or concealed until it has been inspected or approved. The Contractor shall furnish all material, labor, fuel, equipment and apparatus, and bear all expenses of such tests as are hereinafter specified for the work. 1.6 SUPERVISION A. The Contractor shall have in charge of the work at all times during construction a thoroughly competent foreman with extensive experience in the work to be performed under this contract. Anyone deemed not capable by the Engineer shall be replaced immediately upon request, and after a satisfactory foreman has been assigned, he shall not be withdrawn without the written consent of the Engineer. 1.7 RECORD DRAWINGS A. One complete set of electrical drawings will be provided as record drawings, which shall be separate, clean, blue line prints reserved for the purpose of showing a complete picture of the work as actually installed. The drawings shall also serve as work progress report sheets, and the Contractor shall make any notations, neat and legible, thereon daily as the work proceeds. The drawings shall be available for inspection at all times and shall be kept at the job site. Drawings shall include elevations of all buried work. Upon completion of the work, these record drawings shall be signed by the Contractor, dated, and turned over to the Engineer. PART 2 PRODUCTS 2.1 EQUIPMENT AND MATERIAL A. All materials used in this work shall be new and listed or labeled by the Underwriters' Laboratories where they have established a standard for the 16001.1 -2 5/17/93 2676-A material to be installed. Defective material or material damaged in the course of installation or test shall be replaced or repaired in a manner meeting the approval of the Engineer. Catalog numbers and trade names in these specifications and indicated on the drawings are intended to describe the materials, devices or apparatus wanted. Similar materials, devices, or apparatus of other manufacturers, if of equal quality and capacity, may be substituted on the written approval of the Engineer. 2.2 NAMEPLATES A. Name plates shall be of laminated plastic with black outer layers and a white core. Edges shall be chamfered. Plates shall be fastened to the equipment enclosure with screws or rivets. Minimum size of plates shall be one inch by 2.5 inches. Letters shall be 1/4 inch high. 2.3 CONDUCTORS Conductor sizes are expressed in American Wire Gauge (AWG) or in circular mils. A. Construction: 1. Wires #10 (AWG) and smaller shall be solid copper. 2. Wires #8 (AWG) and larger shall be stranded copper. B. Insulation: 1. THW or THHN/THWN 2.4 CONNECTORS, SPLICES, AND TERMINATIONS A. Connectors shall be in accordance with UL 486A. Insulating tapes shall be in accordance with UL 510. Connectors for wires No. 10 and smaller shall be insulated pressure-type or wirenut type. Splices and connections in conductors No. 8 and larger shall be made with a solderless connector covered with an insulation material equivalent to the conductor insulation. 2.5 CONDUIT A. All wiring shall be in rigid steel or IMC conduit except that connections to equipment shall be made with sealtight flexible metal conduit. Minimum size for conduit shall be 3/4". Rigid conduit and IMC shall be hot-dipped galvanized, zinc-metalized, or sherardized. 2.6 JUNCTION, TAP, AND PULL BOXES A. Junction, tap and pull boxes less than 5" square and surface mounted shall be cast steel or alloy with threaded hubs and screw covers by the same manufacturer as the box. Junction, tap and pull boxes shall be sized in accordance with the National Electrical Code. 16001.1 -3 5/17/93 2676-A 2.7 CIRCUIT BREAKERS A. Circuit breakers shall be quick-make, quick-break, thermal-magnetic, trip indicating, and have common trip on all multipole breakers. Panelboard breakers for installation in existing panelboards shall be compatible with the panelboard in which installed. 2.8 MAGNETIC MOTOR CONTROLLERS Magnetic motor controllers shall have thermal overload protection in each phase. Hand resetting of overloads shall be accomplished by a pushbutton through the front cover. Where hand-off-automatic selector switches are required, connections to the switch shall be such that only the normal automatic regulatory control devices will be by-passed when the switch is in the "hand" position. All safety control devices such as motor overload protective devices shall be connected in the motor control circuit in both the "hand" and the "automatic" positions. Two normally open two normally closed sets of auxiliary contacts shall be provided. Additional auxiliary devices shall be provided as indicated. PART 3 EXECUTION 3.1 WIRING METHOD A. Wiring method shall be insulated conductors installed in conduit. 3.2 CONDUCTOR INSTALLATION A. A complete system of conductors shall be installed in the raceway system. 1. No wires or cables shall be installed until work which might cause damage to the wires or cables has been completed. 2. All feeders shall be completely phased out as to sequence and rotation. Phase sequence shall be A-B-C from front to rear, top to bottom, or left to right when facing equipment. B. Color Coding: 1. Color coding is required for all conductors. Color shall be green for grounding conductors. The color of the ungrounded and neutral conductors shall be as follows: 208Y/120 volt, 3 phase system Phase A Black Phase B hod Phase C Neutral Wh; e 2. Conductors #8 (AWG) and smaller shall be factory color coded. 16001.1 -4 5/17/93 2676-A 3. Conductors #6 (AWG) and larger may be identified with plastic tape of the proper color. C. Minimum Conductor Size: Sizes shall not be less than indicated. Branch-circuit conductors shall not be smaller than No. 12 AWG. Class 1 remote control and signal circuit conductors shall be not less than No. 14 AWG. Class 2 remote control and signal circuit conductors shall be not less than No. 16 AWG. D. Conductor Identification: Provide conductor identification within each enclosure where a tap, splice, or termination is made. Make identification with plastic-coated selfsticking printed markers, colored nylon cable ties and plates, or heatshrink type sleeves. Identify control and signal circuit terminations. Spare conductors shall be identified as such. E. Splices, Taps, and Joints: 1. Splices shall be electrically and mechanically secure and shall be equal to or exceed the conductor capacity in each instance. 2. Taping: a. Joints, splices, taps, and other sections of wire requiring taping shall be wrapped with a minimum of two layers of approved gum rubber tape laid on with half-lap. b. Gum rubber tape shall be wrapped with a minimum of one layer of friction tape or approved plastic tape laid on with half-lap. C. Taping shall be neatly done and shall form a permanently secured insulation equal to or exceeding that of the wire. 3.3 CONDUIT INSTALLATION A. Conduit Work Exposed: 1. Conduit shall be installed with runs parallel or perpendicular to walls and ceilings with right angle turns utilizing outlet boxes or symmetrical bends. Outlet, junction or tap boxes, five (5) inches square or less shall be cast steel or alloy with threaded hubs and approved covers. 2. Conduits shall be securely fastened in place on not more than six (6) feet centers for up through one (1) inch and eight (8) feet for all sizes larger than one (1) inch. 3. Hangers, supports or fastenings shall be provided at each elbow and at the end of each straight run terminating at a box or cabinet. 4. Horizontal and vertical conduit runs may be supported by one-hole malleable straps, clampbacks, or other approved devices with suitable bolts, expansion shields where needed, or beam-clamps for mounting to building structure or special brackets. 5. The use of wooden plugs inserted in masonry or concrete as a base to fasten conduit supports will not be permitted. 16001.1 -5 5/17/93 2676-A B. General Conduit Installation: 1. Conduit shall be protected from the weather when stored outdoors. 2. Conduit ends shall be cut square, threaded and reamed to remove burrs and sharp edges. Field threads shall be of same type and have same effective length as factory cut threads. 3. Bends and offsets shall be avoided where possible, but where necessary factory elbows shall be used for 1-inch and larger. Other offsets and bends shall be made with an approved hickey or conduit bending machine. Conduit deformed or crushed in any way shall not be installed and bends with a radius of less than 3-1/2 inches will not be permitted. 4. Conduit shall be securely fastened to all sheet metal junction and pull boxes, cabinets, and equipment enclosures with double galvanized locknuts and insulated bushings, care being observed to see that the full number of threads project through to permit the bushing to be drawn tight against the end of conduit, after the locknuts shall have been made up sufficiently tight to draw them into firm electrical contact with the box. 3.4 PANELBOARDS A. Update panelboard directory to indicate new circuits served by existing panelboard. 3.5 MAGNETIC MOTOR CONTROLLER A. Install controller on wall where indicated at same height as existing controller. B. Provide laminated plastic nameplate to identify equipment served. 3.6 PAINTING Any equipment which has its factory paint coat scratched or otherwise damaged shall be retouched with paint to match the finish coat, and shall be repainted if necessary. 3.7 CLEAN-UP The Contractor shall do all clean-up work required to remove evidence of his job. The Contractor shall remove from the site all debris, crating, or waste resulting from his work. 3.8 FINAL INSPECTION Tests shall be made in the presence of the Engineer and representatives of the Owner. The tests shall be made under conditions simulating as nearly as practicable those which will be obtained in operation and shall show conclusively that the requirements of the specifications have been fulfilled. 16001.1 -6 5/17/93 2676-A