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HomeMy WebLinkAboutWQ0035809_Application_20161024DETAIL CALLOUT DRAWING SHEET LOCATION SHEET NUMBER NOTE CALLOUT 1 NOTE NUMBER ELEVATION CALLOUT Al G-100 Al G-100 DRAWING SHEET LOCATION SHEET NUMBER SECTION CALLOUT ' - DRAWING SHEET LOCATION rA 1 /� G-100 SHEET NUMBER SHEET IDENTIFICATION FORMAT DRAWING SHEET LOCATION Al PLAN DETAIL NAME �� G-100 SCALE : ill = 101-01, SHEET NUMBER GRAPHIC �.SCALP SHEET IDENTIFICATION FORMAT C-i 01 DISCIPLINE DESIGNATOR SHEET TYPE DESIGNATOR SEQUENCE NUMBER DISCIPLINE DESIGNATORS SHEET TYPE DESIGNATORS G GENERAL C CIVIL L LANDSCAPE S STRUCTURAL A ARCHITECTURAL F FIRE PROTECTION P PLUMBING M MECHANICAL E ELECTRICAL R RESOURCE INFORMATION ­1 ­1 1 - �ALE 1 COVER 2 PIDs / PFDs / HYDRAULIC PROFILEs 3 EXISTING & PROPOSED SITE PLANS & PROFILES 4 EXISTING & PROPOSED PROCESS MODEL (PLANS, ISOMETRICS & ELEVATIONS) 5 CONSTRUCTION DETAILS 6 SCHEDULES / DIAGRAMS / EQUIPMENT LIST DRAWING SHEET ORGANIZATION D C B 1 2 3 4 5 D D4 C C3 H3 � B A A3 A4 3 4 5 TITLE BLOCK Al 1 2 States Scope of Supply - Phase I ide kNkN 10030009pd Item Equipment Quantity Description • One (1) CONTEC fine screen • One (1) s/s 304 discharge sump 1 Fine Screen 1 • One (1) s/s 304 screening stand; height as required (max. 6 feet) • Two (2) heating elements; 2.2 kW • Influent flow meter Endress Hauser Promag 10D • One (1) 40-foot HQ iso shipping container; air conditioned (2-Ton); pre -assembled equipment & 2 Container 1 control panel; one-man door, 2 to 3 roll garage doors, outside emergency lighting, etc. • Two (2) submersible sewage pumps; Wilo FA08.41F;r 1.75 HP (460/3/60); design Point:165 gpm @ 17' TDH; two (2) base elbows, power cables (length as required) and two (2) 304 s/s guide rail systems are 3 EQ Tank 1 included (one (1) duty/ one (1) spare) • One (1) EDI FlexAir fine bubble tube diffuser systems # 42F/S; material EPD1V> Flow: 60 scfm @ 9 psi • One (1) Level transducer KPSI #705 (4-20mA) • Two (2) Wilo Mixer #TR50-2.15-6/8R: 2.7 hp (460/3/60); two (2) 304 s/s guide rail system 4 Anoxic Tank I & If 1 • Two (2) GO Systemelektronik DO probe; #461-4000-10; transmitter #486 4433 • One (1) Level transducer KPSI #705 (4-20mA) • Three (3) submersible sewage pumps; Wilo FA10.51 Fy 2.85 HP (460/3/60); design Point: 350 gpm @ 6.5' TDI- one (1) base elbows, power cables (length as required) and one (1) 304 s/s guide rail systems are 5 Aerobic Tank 1 included; one (1) Oxic to Anoxic I, one (1) Anoxic H to Membrane, one (1) spare) • One (1) Chemitec MLSS sensor including GO Systemelektronik transmitter #486 S400 • One (1) GO Systemelektronik DO probe; #461-4000-10; transmitter #486 4433 • 16 (sixteen) A3 membrane modules #U70-FI-004; plate membrane modules (total surface area per tank 16,254 scfm); pore size 0.038 microns; five (5) s/s 304 guide rail systems; four (4) air quick connection hoses; four (4) permeate quick connection hoses; four (4) membrane aeration boxes (5 fine bubble tube diffusers 6 Membrane Tanks 1 per box); etc. • One (1) Float switch • One (1) 2" cleaning release check valve • One (1) Level transducer KPSI #705 (4-20mA) Three (3) Kaeser tri-lobe blowers with sound enclosure; BB69C (VFD operated); 15 HP (460/3/60);190 scfm @ 9 psi; one (1) Kaeser tri-lobe blower with sound enclosure; BB69C (VFD operated);15 HP (460/3/60); 130 scfm @ 9 psi • Two (2) Sanitron S5000C 83gpm UV Systems • Two (2) ifm efector air pressure sensors #PX3227 • Two (2) ifm efector air flow meters #SD0515 • All air piping in 304 s/s • Two (2) Varisco progressive cavity permeate pump S06-044;10 hp (460/3/60); 20 —170 gpm @ 10 psi • One (1) Endress Hauser Promag 1ODeffluent flow meter • One (1) ifm efector TMP sensor #PG2409 • One (1) GO Systemelektronik turbidity sensor #4616732-BB-GOD-10-1 • One (1) GO Systemelektronik pH & temperature sensor #461-5103 7 Container Equipment 1 • One 1 Sludge waste pump; Varisco progressive cavity pump; #06-016; 3 h 460/3/60 ;10 — 20 m () g p p p �' Yp p p( ) � • One (1) automated CIP cleaning system including cleaning tank (500 gpm), Dosatron unit chemical feed system, level control (ifm efector PX3228), etc. • Four (4) electric actuated ball valves; Bonomi; 24V • One (1) carbon chemical feed system to add a carbon source to the anoxic tank • Liquid piping in PVC SCH80 & true union ball valves as required • One (1) Air conditioner (2-Ton) • All mounted equipment is wired to the control panel • One (1) UL labeled control panel (480/3/60); control panel housing all motor starters, VFDs, transformer, circuit breakers, HOA switches 22" touchscreen, telephone modem; etc. • One (1) GO Systemelektronik Blue Box with SCADA & cloud capability • Lab test set up including table, shelf & chair • One (1) EDI F1exAir fine bubble tube diffuser systems # 42F/S; material EPD1Vl Flow: 80 scfm @ 9 psi 8 Sludge Tank 1 • One (1) Level transducer KPSI #705 (4-20mA) 9 Start-up &Training 4 • Weekly (one service technician) installation assistance, start-up support, operator training, acceptance supervision, etc. 13D1 i Ti,riT': r: i'nle s�r 1715m] SITEI �I1 I xx.9 F IC}1�8[1f�5 ,dEi 130$ 1-- Q� Ilk y: Half Mvvn pumpkin Center 1m6 4C3 ,47D 1'rzs 1Nl 4P9 14-- 53 I Ir9 0 1105 QawsonlCeGa H� �? i MCAS New Fiver VICINITY MAP SCALE: N.T.S. Qa St Louis Ghurch -1- East Coast Impu is A Gum Branch b o d "A" qa. L n \ 0 R r]e Cr p1i Stateside and Caurrlry Cldh k^ 'flo. �0` a' Elementary school pis Dise6fli[y Lifeq ii Services 5a� � � XemBclM1V Ct r Hol,y�rolre C7 tl: 3r�HvweN Farms . G h r LOCATION MAP SCALE: N.T.S. III: illl5 71 13:!I 0 ,4e'r laza I C11 1 A15 piney Green �EVI[1[I nl�� - 14 2, SITE 34052'48.58"N 77028'58.61"W f PREPARED FOR: Old North State Water Company PO Box 670 Bailey, NC 27807 Phone: (252) 235-4900 NORTH \ CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. PREPARED BY: aAw oo0O0o0 agg hk45'L oO0 Burgin Engineering Inc. BURGIN ENGINEERING, INC. PO Box 1804 Irmo, SC 29063 803-781-2965 Sheet List Table DWG N� DRAWING TITLE REV NO 1 G-100 COVER SHEET 1 2 C-200 HYDRAULIC PROFILE - PHASE I ONLY 1 3 C-201 P&ID Legend - SHEET 1 1 4 C-202 P&ID Legend - SHEET 2 1 5 C-203 PROCESS FLOW DIAGRAM 1 6 C-300 EXISTING SITE PLAN 1 7 C-301 PROPOSED SITE PLAN 1 8 C-400 PROCESS & MEMBRANE TANK - ISOMETRIC 1 9 C-401 PROCESS & MEMBRANE TANK - PLAN & ELEVATIONS 1 10 C-402 PROCESS & MEMBRANE TANK - SECTIONS 1 1 11 C-403 PROCESS & MEMBRANE TANK - SECTIONS 2 1 12 C-404 PROCESS & MEMBRANE PRECAST CONCRETE TANKAGE 1 13 C-405 PROCESS & MEMBRANE TANKAGE FOUNDATION PLAN 1 14 C-406 EQUIPMENT STORAGE CONTAINER - PLAN & ELEVATION 1 15 C-407 EQUIPMENT STORAGE CONTAINER - ISOMETRIC & SECTIONS 1 16 C-408 EQUIPMENT STORAGE CONTAINER - DETAILS 1 17 C-500 MAXFLOW PLATE MEMBRANE MODULE - DETAILS 1 18 C-501 EDI FLEXAIR MAGNUM DIFFUSER - DETAILS 1 1 19 C-502 EDI FLEXAIR MAGNUM DIFFUSER - DETAILS 2 1 20 C-503 EDI FLEXAIR MAGNUM DIFFUSER - DETAILS 3 1 G-100 COV PROJECT NO.: #88-008 Q O C) r I..L 0 U) a) ER SHEET (1 of 20) m Original Release Date: 26 OCT 2016 () 00 cc 0 N 00 0 a_ 0 0 N 241 ID IC FINISHED GRADE 0 IA W:U.'�1a 23'-8.0" 1 1 21'-9.7" WA RiUilli CONTEC FINE SCREEN l -'A AI RAAV IAII a 16'-5" iW-Wi morm me Al ' Nd • DEL.=41_.5' APPROX. GROUNDWATER_ LEVEL _ _ rx I UL i= EL.= 63.9' MA) i ' - �'a -.� t -I ANOXIC I 111-;- EL.= 64.1' MAX W rA3 HYDRAULIC PROFILE C-200 SCALE : 1 /4" = 1'-0" AI 14 II EL.= 63.9' TOP OF PIPE EL.= 64.1' MAX 20'-4" 21'-0" 1 '-4" ,,EL.= 50.0' FG Project: Stateside WWTP 100,000gpd Sheet Title: HYDRAULIC PROFILE Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB U � n00 Checked By: RGB L Approved By: RGB 2 of 20 Original Release Date: 260CT20161 Arch D Size Sheet Scale : AS SHOWN IlProject No : #88-008 NORTH - CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q26 to6ew 2016 000 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 EL.= 64.1' MAX W rA3 HYDRAULIC PROFILE C-200 SCALE : 1 /4" = 1'-0" AI 14 II EL.= 63.9' TOP OF PIPE EL.= 64.1' MAX 20'-4" 21'-0" 1 '-4" ,,EL.= 50.0' FG Project: Stateside WWTP 100,000gpd Sheet Title: HYDRAULIC PROFILE Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB U � n00 Checked By: RGB L Approved By: RGB 2 of 20 Original Release Date: 260CT20161 Arch D Size Sheet Scale : AS SHOWN IlProject No : #88-008 NORTH - CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q26 to6ew 2016 000 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 o_ N c9 0 N ti a� 0 0- INSTRUMENT IDENTIFICATION EXAMPLE SYMBOLS FIRST LETTER(S) SUCCEEDING LETTER(S) D CLARIFYING ABBREVIATIONS d� FIT BB XXXX TAG NUMBER IC COMPUTER SYSTEM INTERFACES ANALOG INPUT WHERE X= A ALARM ANALOG OUTPUT H MAINTAINED 0 DISCRETE INPUT M MOMENTARY X S STATUS 0 X DISCRETE OUTPUT GENERAL INSTRUMENT OR FUNCTION SYMBOLS FIELD MOUNTED INSTRUMENT BACK -OF -PANEL MOUNTED INSTRUMENT (OPERATOR INACCESSIBLE) PANEL MOUNTED INSTRUMENT (OPERATOR ACCESSIBLE) MCC MOUNTED INSTRUMENT COMPUTER FUNCTION PLC FUNCTION SHARED DISPLAY, SHARED CONTROL BTRANSDUCERS A ANALOG D DIGITAL E VOLTAGE F FREQUENCY H HYDRAULIC EXAMPLE: I/P FY I CURRENT P PNEUMATIC PF PULSE FREQUENCY PD PULSE DURATION R RESISTANCE CURRENT TO PNEUMATIC TRANSDUCER (BACK OF PANEL, IN A FLOW LOOP) INSTRUMENT SOCIETY OF AMERICA TABLE FIRST -LETTER SUCCEEDING -LETTERS LETTER PROCESS OR MODIFIER READOUT OR OUTPUT FUNCTION MODIFIER INITIATING VARIABLE PASSIVE FUNCTION A ANALYSIS (+) BURNER, COMBUSTION ALARM B USER'S CHOICE (*) USER'S CHOICE (") USER'S CHOICE (* C USER'S CHOICE (*) CONTROL D USER'S CHOICE DIFFERENTIAL PRIMARY ELEMENT E VOLTAGE (SENSOR) FLOW RATE RATIO F (FRACTION) G USER'S CHOICE (*) GLASS, GAUGE GATE VIEWING DEVICE H HAND (MANUAL) HIGH I CURRENT (ELECTRICAL) INDICATE J POWER SCAN K TIME, TIME SCHEDULE TIME RATE OF CHANGE CONTROL STATION L LEVEL LIGHT (PILOT) LOW M USER'S CHOICE (*) MOMENTARY MIDDLE N USER'S CHOICE (*) USER'S CHOICE (*) USER'S CHOICE (*) USER'S CHOICE (* O USER'S CHOICE (*) ORIFICE, RESTRICTION PRESSURE, VACUUM POINT (TEST) P CONNECTION Q QUANTITY INTEGRATE, TOTALIZE R RADIATION RECORD OR PRINT S SPEED, FREQUENCY SAFETY SWITCH T TEMPERATURE TRANSMIT U MULTIVARIABLE MULTIFUNCTION MULTIFUNCTION MULTIFUNCTION VIBRATION, MECHANICALVALVE, DAMPER, V ANALYSIS LOUVER W WEIGHT, FORCE X AXIS WELL UNCLASSIFIED (+) UNCLASSIFIED (+) UNCLASSIFIED (+) X UNCLASSIFIED (+) EVENT, STATE OR RELAY, COMPUTE, Y PRESENCE Y AXIS CONVERT POSITION, DIMENSION Z AXIS DRIVE, ACTUATOR, Z UNCLASSIFIED FINAL CONTROL ELEMENT (+) WHEN USED, EXPLANATION IS SHOWN ADJACENT TO INSTRUMENT SYMBOL. SEE ABBREVIATIONS AND LETTER SYMBOLS. M WHEN USED, DEFINE THE MEANING HERE FOR THE PROJECT ABBREVIATIONS AM AUTO -MANUAL CID CONTROL PANEL NO. X DO DISSOLVED OXYGEN FP FIELD PANEL FIR FORWARD -REVERSE HOA HAND -OFF -AUTO HOR HAND -OFF -REMOTE ISR INTRINSICALLY SAFE RELAY LCP LOCAL CONTROL PANEL LOS LOCKOUT STOP LR LOCAL -REMOTE MA MANUAL -AUTO MCC MOTOR CONTROL CENTER NH3-N AMMONIA NITROGEN NO3-N NITRATE NITROGEN NO2-N NITRITE NITROGEN OC OPEN -CLOSE (D) OCR OPEN -CLOSE -REMOTE OCA OPEN -CLOSE -AUTO 00 ON -OFF OOA ON -OFF -AUTO OOR ON -OFF -REMOTE OSC OPEN -STOP -CLOSE PLC PROGRAMMABLE LOGIC CONTROLLER RIO REMOTE 1/0 UNIT RM REMOTE MULTIPLEXING MODULE RTU REMOTE TELEMETRY UNIT SS START -STOP SSC SUPERVISORY SET POINT CONTROL LINE LEGEND PROCESS (CLOSED CONDUIT) PROCESS (OPEN CHANNEL) ELECTRICAL SIGNAL PNEUMATIC SIGNAL FILLED SYSTEM SIGNAL - L HYDRAULIC SYSTEM SIGNAL —o—o—o— DATA LINK — Q,r — AIR PIPING eq — EQ PIPING PARALLELING LINES (2) 3(2) (A) (B) (A) TOTAL OF 2 SIGNALS (B) 3 TYPICAL SETS OF 2 SIGNALS EACH. TOTAL OF 6 SIGNALS CONNECTING LINES NON -CONNECTING LINES — 9 — 9 — GRAVITY PIPING ,f — .. INFLUENT PIPING —,rc —,rc — INTERNAL RECYCLE PIPING per.. perry PERMEATE PIPING — 5h 5h — SLUDGE HOLDING PIPING SLUDGE RECYCLE PIPING INTERFACE SYMBOLS S WA WA D PROCESS INTERFACE SIGNAL INTERFACE W SOURCE UNIT PROCESS NO. (1 OR 2 DIGITS) A INTERFACE NO. (2 DIGITS) D DESTINATION DRAWING NO. S SOURCE DRAWING NO. PROCESS OR SIGNAL LINE XXX�> CONTINUATION N=1,2,3,ETC EQUIPMENT TAG NUMBERS (SPECIFIC TO PROJECT) FLOW STREAM IDENTIFICATION AHP AIR, HIGH PRESSURE PROCESS SC COLD SLUDGE Al AIR, INSTRUMENT SE SECONDARY EFFLUENT AL ALUM SH HEATED SLUDGE ALP AIR, LOW PRESSURE PROCESS SL SUPERNATANT LIQUOR APO ANIONIC POLYMER SSM SECONDARY SCUM SUP SUPERNATANT BIDS BLENDED DIGESTED SLUDGE SW SURFACE WASH BWS BACKWASH SUPPLY TC THICKENING CENTRATE RECYCLE BWW BACKWASH WASTEWATER TPS THICKENED PRIMARY SLUDGE BYP BYPASS TUF THICKENER UNDERFLOW CHS CHEMICAL SLUDGE TWAS THICKENED WASTE CL CHLORINE LIQUID ACTIVATED SLUDGE CO CONDENSATE DRAIN V VENT CPO CATIONIC POLYMER VAC VACUUM CS CHLORINE SOLUTION WAS WASTE ACTIVATED SLUDGE CWR COOLING WATER RETURN 1W POTABLE WATER CWS COOLING WATER SUPPLY 2W NON -POTABLE WATER D DRAIN (SANITARY) (CHLORINATED EFFLUENT) DAS DIGESTED ACTIVATED SLUDGE 2WR NON -POTABLE WATER RETURN DEO DIGESTED EMERGENCY OVERFLOW DG DIGESTER/SEWAGE GAS DR DRAIN (EQUIPMENT) DS DIGESTED SLUDGE DSC DEWATERED SLUDGE CAKE EBYP EMERGENCY BYPASS LINE EO EMERGENCY OVERFLOW F FILTRATE FC FERRIC CHLORIDE FE FILTER EFFLUENT FI FILTER INFLUENT FTW FILTER TO WASTE G NATURAL GAS HPR HIGH PRESSURE RETURN (CONDENSATE) HPS HIGH PRESSURE STEAM HWR HEATING WATER RETURN HWS HEATING WATER SUPPLY LPG LIQUIFIED PETROLEUM GAS LPO LIQUID POLYMER LPR LOW PRESSURE RETURN (CONDENSATE) LIPS LOW PRESSURE STEAM ML MIXED LIQUOR MOL METHANOL MPR MEDIUM PRESSURE RETURN (CONDENSATE) MPS MEDIUM PRESSURE STEAM MS METHANOL SOLUTION NAOH SODIUM HYDROXIDE NE NITRIFICATION EFFLUENT OA ODOROUS AIR OF OVERFLOW OXY OXYGEN P PROPANE GAS PD PLANT DRAIN PE PRIMARY EFFLUENT PI PRIMARY INFLUENT PLE PLANT EFFLUENT PO POLYMER SOLUTION PSD PRIMARY SLUDGE PSM PRIMARY SCUM RA RETURN AIR RAS RETURN ACTIVATED SLUDGE RCY RECYCLE RHW RECIRCULATED HOT WATER IRS RAW SEWAGE RSD RECIRCULATED SLUDGE RW RECLAIMED WATER S SANITARY SEWER (GRAVITY) Project: SA SAMPLE GENERAL NOTES 1. THIS IS A STANDARD LEGEND. THEREFORE, NOT ALL OF THIS INFORMATION MAY BE USED ON THIS PROJECT. Sheet Title: Owner: Stateside WWTP 100,000gpd P&ID Legend - SHEET 1 Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-201 Checked By: RGB Approved By: RGB 3 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale: 1 "= 100'-0" Project No : #88-008 NORTH CAROLI NA FIRM LICENSE C-4218 A BURGIN ENGINEERING, INC. q26 0e(dcw 2016 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 o_ N 0 N It ti 0 a_ VALVE SYMBOLS PRESSURE RELIEF 00 GATE K AIR AND/OR VACUUM RELEASE KNIFE GATE BUTTERFLY -� REGULATED SIDE -� GLOBE PRESSURE CONTROL �0 BALL MULTI -PORT VALVES. ARROWS INDICATE V FLOW PATTERN. SEAT PORTS ARE IMPLIED D VEE- BALL BY INDICATED FLOW PATTERN. -4� PLUG ANGLE GATE -1<* SEAT PORT ECCENTRIC PLUG 00 DIAPHRAGM DO TELESCOPING �0 PINCH __CS SAMPLE NEEDLE 0 MUD SWING CHECK BALL CHECK ROTARY S BACKFLOW PREVENTER 0 SHEAR VALVE GATE SYMBOLS ° SLUICE [ o ] FABRICATED SLIDE F STOP LOG OR HAND PULL BUTTERFLY FLAP SHEAR FLOW DISTRIBUTION GATE W ACTUATOR SYMBOLS XX PNEUMATIC DIAPHRAGM SPRING -OPPOSED, VALVE POSITIONER SINGLE OR DOUBLE ACTING. XX PNEUMATIC CYLINDER SINGLE XX OR DOUBLE ACTING E/H ELECTROHYDRAULIC XX M PNEUMATIC VANE, SINGLE ELECTRIC MOTOR OR DOUBLE ACTING TXX NOTE: SOLENOID ON LOSS OF PRIMARY POWER (PNEUMATIC, ELECTRICAL OR HYDRAULIC) XX: FO FAIL OPEN n XX FC FAIL CLOSED HYDRAULIC FL FAIL TO LAST POSITION PRIMARY ELEMENT SYMBOLS PARSHALL FLUME FM ELECTROMAGNETIC FLOWMETER AM WEIR AIR FLOWMETER PROPELLER OR ORIFICE PLATE TURBINE METER FLOW TUBE L LEVEL (ULTRASONIC) XX PITOT-STATIC VORTEX METER LEVEL (FLOAT) FI ROTAMETER THERMAL FLOWMETER XX ULTRASONIC FLOWMETER DO DISSOLVED OXYGEN PROBE XX a II)) VIBRATION MONITOR TSS DISSOLVED OXYGEN PROBE XX MP TRANSMEMBRANE PRESSURE SENSOR XX PUMP AND EQUIPMENT SYMBOLS CENTRIFUGAL PUMP ��XX (DRY PIT) CENTRIFUGAL WET PIT ODXX-l*- PUMP OR TURBINE PUMP RECIPROCATING OR METERING PUMP XX (POSITIVE DISPLACEMENT) BLOWER 10 (POSITIVE DISPLACEMENT) XX PROGRESSING XX CAVITY PUMP COMPRESSOR XX (CENTRIFUGAL) COMPRESSOR DIAPHRAGM PUMP (PISTON) XX XX MISCELLANEOUS SYMBOLS DIAPHRAGM SEAL D PIPE REDUCER BLIND FLANGE AIR GAP v V VENT TO ATMOSPHERE PLUG 4 RECEPTACLE CS COMPOSITE SAMPLER I OR INTERLOCK. SEE CONTROL DIAGRAMS I X PURGE SET X : W = WATER A = AIR SEE DETAIL (, 3 44 XX AIR HEADER XX= SUPPLY PRESSURE IN PSIG. FILTER/ REGULATOR/ GAUGE SET 0 ISR PULSATION DAMPENER FILTER DRIP TRAP EXPANSION TANK INTRINSICALLY SAFE RELAY 120V------------ ­ 120 VOLT, 60 HZ POWER 480V —-480 VOLT, 60 HZ POWER ANNULAR DIAPHRAGM SEAL RUPTURE DISK (PRESSURE) RUPTURE DISK (VACUUM) PIG INSERT POINT <-O-fOR PIG CATCH POINT MIXER IN -LINE MIXER STATIC MIXER (SM) XX �X> FLUSHING CONNECTION - HOSE ADAPTOR X = SEAL WATER SET SIGHT GLASS INLINE SILENCER PIPE CAP CALIBRATION COLUMN Y-STRAINER BASKET STRAINER I))) HORN V BLOWER OR FAN AXIAL FAN SKIMMING MECHANISM (CENTRIFUGAL) XX SCREW CONVEYOR SCREW PUMP EJECTOR SUBMERSIBLE C;) XX SUMP PUMP SURFACE AERATOR COMPRESSOR XX (ROTARY SCREW) VACUUM PUMP NOTE: PISTON PUMP ROTARY PUMP XX: AS ADJUSTABLE SPEED XX CS CONSTANT SPEED (SINGLE SPEED) CS-2 CONSTANT SPEED (TWO SPEED) HYDROCYCLONE SCREEN EXPANSION JOINT FLEXIBLE COUPLING DRAIN HEAT EXCHANGER OELECTRIC MOTOR VFD / MOTOR M SLUDGE GRINDER & MOTOR IIIIIIII LLT LIQUID LEVEL SENSOR TURB TURBIDITY METER �0 Do DISSOLVED OXYGEN PLC/GO SYSTEM PLC / GO SYSTEM XX MLSS MIXED LIQUOR SUSPENDED `l SOLID CHEMICAL FEED PS PRESSURE SENSOR Project: ChTote CHEMICAL TOTE P" pH SENSOR / TEMP Stateside WWTP OO CHEMICAL FEED PUMP 100,000gpd Sheet Title: Owner: MID Legend - SHEET 2 Old North State Water Company PO BOX 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-202 Checked By: RGB Approved By: RGB 4 of 20 Original Release Date- 26 OCT 2016 Arch D Size Sheet Scale : 1 "= 100'-0" Project No : #88-008 DENGINEERING, F1 A q-q 6 Oredew 2076 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 N 0 N v O A C V A INFLUENT —if TO WASTE 5 DUMPSTER s If FM _+�-_4dl — dl FINE SCREEN LLT EQ PUMP ba —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 —9 sh - sh - sh - sh - sh - sh - sh sh - sh - sh - sh - sh - sh - sh - sh - sh N S 9 —9 —9 — Irc — Irc — Irc 9 —9 —9 .as — .as — .as — .as Ns sh SLUDGE PUMP rUivir n TMP E Q PUMP 'rF a tiad ,Aad 4ad �2-0ANOXIC I OXIC s ANOXIC II MEMBRANE P MLSS D❑ I RC P z SLUDGE TO TANKER s J l M 4S­1111- DECANT PUMP SLUDGE HOLDING P P LL � I JIn — 4In — — .JIn JIn — JIn — .qo — JIn — .qn — .qn — JIn — .qn — .qn — JIn — JIn — JIn — .qn J, _ .JIn — .4In — .4In .4In — .4In — .4In — .4In J P P L P p c l P P C L P a P JIn AM JIn — JIn — JIn — JIn — JIn — JIn P .AIn +�{-� JIn P It � 1 l L W a air — air — air — air — air — air — air — air — air — air — air — Ir qM air — air I air air P P S Q I P St 'a i E EJ rQ,4ad �.aad �.aad �.aad �.aad �w Aad � Aad � — Aad w.aad ern— permy— - is, �-- perms perm Perm 'o, �--- Per y W a m \'.. pern'--I Per )�L �jad W a P UV UV SWING BLOWERS � perm— perm— perm— per TURB i W a CS L L �w.aad �.aad �.aad �.aad �.aad �- .aad w. f- per W N - a a CHLORINE } pe DRUM L LLT 0 A n a Ia perm— per I i L W W a Io♦ perm-per" per a C. I. P. DOSATRON t� Perm— perm— perm— perm CL TANK a CL a F— per t � a � z v m per perm- perm- perm- perm- Oe,N per i 0 W � V Ia t per r W a M IL Ia t w Ia �+.aad �jad ---a.aad ___�T��.4ad perm---� perm perm- perm a W W a � a T i [ L a C Wa a , INFILTRATION/ IINFILTRATION/ BASN#4 I IINFILTRATN BASN #b Project: Sheet Title: Owner: Designed By, Stateside WWTP 100,000gpd PROCESS FLOW DIAGRAM Old North State Water Company PO BOX 670 Bailey, NC 27807 RGB ISheet No: Drawn y Checked By: RGB G-203 Approved By: RGB 5 of 20 Original Release Date: 260CT20161 Arch D Size Sheet Scale : NONE JProject No : #88-008 ' NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. / q26016 Burgin Engineering Inc. 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W ., W � W W W .• //�� / /\ \\ I / \\\\. /�` \ / I I / / \ \\ W W W W W W W W W W W W W W W W W W W W W W W W W PROPOSED GROUNDWATER V W COLLECTION SYSTEM / �� � \ / I / / I � I\ W W W W W � W W W W W W W W W W W W W W �• W W W W W W \ � � \ C � 1 1 \„, W W W W W W v-' W W W W �• W W W W W W W W W W W W W W W W W W W W W W W W ////� I� � � \` _• �` I I'1 W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W `� / / \ / �\as \ \ \ 1 1 W W W W W W W W W W � W W W W �i• _W W W W /W W W W W W W W W W W W W W /// / �/ •�� W W W W W W W W W W W W W W W W W W W W W W W W W W 7 / I / \\\ \\ —\ \ \ II W W W W W W W W W W W W :• W W W COMPLIANCE BOUNDARY W W W W W W W W W//// / � � n � I ` `� � \\ ��\ 1I I W W W W W W W W W W W W W W W W W �V-�1• W W W/ W W W W W W W W W W W W � // // //// x C W W W W W W W W W W �\-�\�\\V W W W W W W W W W W W W W W W W i W W W r REVIEW BOUNDARY ��/� �\\\`w W W W W W W W W W W W W W W W W W W \ \ � \� / \ / �� ` � \ \ � I I ' I W W W W /a / / ^ \ \ \ \�W W W W W u,r� W W W W W W .Vd✓ W W W W W W � -/ / i• � I 1 I \ as /°' c.a9 \ � �• --/� / � �—/err � \ \� /� // \ \ \\ \\\�_—• —�W W W W / �—/ / / �/� � \ J \ \ \ ` m J lam_/�<LU 1 \ \ o _/ l \ \ 1 / / \ /� W > \ \ I W W\/W \ II g \ o \ l PROPOSED DRIVEWAY i Im /" ( / / / It f 93 • r r` W / W W \ W \ \ _ I I / IW \\W\ DITCH I / I B/ W� W W W J W W\ II O I :n _ / \ __-7 4-- t — \\ l A DITCH \ \ \ \ 3S„� / /\� W� W W W r I \ � W PROPOSED FENCE PROPOSED PROCESS 200' BASIN SETBACK \ `/J 1 6 05 / /51 S" 2 I TEMPORARY SILT FENCE 400' BASIN OFF -SITE RESIDENCE SETBACK j' v 500' WWTP SETBACK \ \ W W W W W W W\ / W W W W W W W 0 \\\ .L . PROPOSED FENCE PROPOSED INFILTRATION BASINS #5 TOP OF BERM = 49, BOTTOM = 43 3:1 SLOPES PROPOSED INFILTRATION BASINS #4 TOP OF BERM = 49, BOTTOM = 43 3:1 SLOPES PROPOSED FM PROPOSED INFILTRATION BASINS #3 TOP OF BERM = 49, BOTTOM = 43 3:1 SLOPES GRAPHIC SCALE ( IN FEET ) 1 inch = 100 ft. Project: Sheet Title: Owner: Stateside WWTP 100,000gpd PROPOSED SITE PLAN Old North State Water Company PO BOX 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-301 Checked By: RGB Approved By: RGB 7 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : 1 "= 100'-0" Project No : #88-008 NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. 26 Or, tde - 2016 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 00 0 0 N 00 0 a_ 0 0 u W IC INFLUENT c EFFLUENT SLUDGE HOLDING TANK HOIST, TYP TYPICAL CATWALK ANOXIC I TANK #57 STONE FOUNDATION PRECAST CONCRETE TANKAGE, TYP. 8" INFLUENT FLOW METER IN VALVE BOX 8" GATE VALVE & 8" CHECK VALVE IN VALVE BOX W PLATFORM & ACCESS LADDER CIP TANK MEMBRANE TANK (16 TOTAL) OXIC TANK ANOXIC II TANK CONTEC FINE SCREEN TYPICAL STAIRWAY & CATWALK -40' EQUIPMENT STORAGE CONTAINER EQ TANK AIR CONDITIONER COMPRESSOR GENERATOR Project: Stateside WWTP 100,000gpd Sheet Title: PROCESS & MEMBRANE TANK - ISOMETRIC Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-400 Checked By: RGB Approved By: RGB 8 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN Project No : #88-008 DENGINEERING, F A DUMPSTER ON CONCRETE PAD ° q-q 6 Orto6ew 2076 KOA3 ISOMETRIC VIEW C-400 SCALE: N.T.S. Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 iC u CONTEC FINE SCREEN PRECAST CONCRETE TANKAGE DUMPSTER ON CONCRETE PAD FINISHED GRADE INFLUENT 8" GATE VALVE & 8" CHECK VALVE IN VALVE BOX PLATFORM & ACCESS LADDER 9 #57 STONE FOUNDATION 23'-4" HOIST, TYP DUMPSTER ON CONCRETE PAD CONTEC FINE SCREEN EQ TANK 2'-5.8" 6'-10.2" GENERATOR OXIC TANK PLATFORM & ACCESS LADDER ANOXIC II TANK 8" GATE VALVE & 8" CHECK VALVE IN VALVE BOX 8" INFLC f � RAfOWA ��/E BOX 33'-11" TYPICAL STAIRWAY & CATWALK - -- - ----�-------- MEMBRANE TANK (16 TOTAL) AIR CONDITIONER COMPRESSOR 40' EQUIPMENT STORAGE CONTAINER rA4 rA 7 C-411 C-411 CONTEC FINE SCREEN TYPICAL STAIRWAY & CATWALK AIR CONDITIONER COMPRESSOR GENERATOR 40' EQUIPMENT STORAGE CONTAINER CIP TANK AIR CONDITIONER COMPRESSOR Orb e � � L IL ,FINISHED GRADE CHEMICAL TOTES EFFLUENT GENERATOR V-0" AROUND PERIMETER OF TANKS I PRECAST CONCRETE TANKAGE, TYP rC`T PLAN VIEW C-401 SCALE: 3/16" = 1'-0" PLATFORM & ACCESS LADDER Imp - - - - - - - - -1111111111111.1m = TYPICAL STAIRWAY & CATWALK #57 STONE FOUNDATION 40' EQUIPMENT STORAGE CONTAINER 58'-7" K74 SIDE VIEW C-401 SCALE : 3/16" = 1'-0" C4 C-411 ANOXIC I TANK CHEMICAL TOTE, 3 TYP C1 C-411 L 3'-6" INFLUENT 3'-3" HOIST, TYP SLUDGE HOLDING TANK ALTERNATING BAFFLE WALL C3 C-410 A3 C-410 A3 C-413 ,.� TANK CHEMICAL TOTES, 3 TYP. 21 '-4" 23'-4" EFFLUENT Project: Stateside WWTP 100,000gpd SheV1k6CESS & MEMBRANE TANK - PLAN & ELEVATIONS Owner: Old North State Water Company PO Box 670 CIP TANK Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-401 Checked By: RGB Approved By: RGB 9 of 20 Original Release Date- 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN Project No : #88-008 NORTH FINISHED GRADE UENGINEERING, 1 INFLUENT EFFLUENT 26 Oredew2016 Al END VIEW Al C-401 SCALE : 3/16" = 1'-0" Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 00 0 0 N M 00 0 0- N O u W IC c W 6 IL H ..... Tom.. �...� UnICT TVD Tr%J I lJ l VI V L 1 V%_/1 V Vr_% I IVI V !11 V V /\ I V I I I P11 V I\ C3 CONCRETE TANK - SECTION VIEW C-402 SCALE: 1/4" = V-0" All M r- r1 11 A r- A T r- r11 r1 1 A 1 /1 ,T, TYP 'ICAL CATWALK SLUDGE HOLDING WILFLEY WEBER 10IN DIFFUSERS SLUDGE HOLDING AIR DIFFUSER LI -U 221-411 INFLUENT LI -V 221-411 INFLUENT Project: Stateside WWTP 100,000gpd Sheet Title: PROCESS & MEMBRANE TANK - SECTIONS 1 Owner: Old North State Water Company PO BOX 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-402 Checked By: RGB Approved By: RGB 10 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN Project No : #88-008 N o q-q 6 Oredew 2076 A3 CONCRETE TANK - SECTION VIEW C-402 SCALE: 1/4" = V-0" Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 o_ 00 0 0 N 00 0 a_ co 0 �u ID PRECAST CONCRETE TANKAGE 21'-0" 20'-4" I 18'-0" 221-4" WATER LEVEL FINISHED GRADE INFLUENT IC 0 FINISHED GRADE IA u 1 '-4" #57 STONE FOUNDATION 21'-0" 2014" 18'-0" 221-4" WATER LEVEL INFLUENT #57 STONE FOUNDATION J OXIC TANK f.� SLUDGE HOLDING TANK ALTERNATING BAFFLE WALL — 23'-2" AIR DIFFUSER 1 '-0" TYP 40' EQUIPMENT STORAGE CONTAINER CIP TANK 7 CHEMICAL TOTES EFFLUENT LINES CONCRETE TANK (SH) / SHIPPING CONTAINER - SECTION VIEW SCALE: 1/4" = 1'-0" HOIST, TYP SRC PUMP IRC PUMP_ — 23'-2" AIR DIFFUSER PRECAST CONCRETE TANKAGE L MIXER ANOXIC II TANK TYPICAL CATWALK HOIST, TYP 1 21'-0" 20'-4" 22'-4" INFLUENT 1 '-4" PRECAST CONCRETE TANKAGE I #57 STONE FOUNDATION J ANOXIC I TANK 40' EQUIPMENT STORAGE CONTAINER CIP TANK 1 '-0" TYP EFFLUENT CHEMICAL TOTES CONCRETE TANK (OX & AN II) / SHIPPING CONTAINER - SECTION VIEW SCALE: 1/4" = 1'-0" CONTEC FINE SCREEN 1 21'-0" 20'-4" 22'-4" METER IN VALVE BOX 1'-4" f JINFLUENT #57 STONE FOUNDATION El 23'-2" 4" PERMEATE PIPING 4" AIR PIPING �°P �r TYPICAL CATWALK 40' EQUIPMENT STORAGE CONTAINER I I CIP TANK O FINISHED III I I Yll GRADE 1 '-0" TYP EFFLUENT CHEMICAL TOTES MEMBRANE TANK (16 TOTAL) C4 CONCRETE TANK (ANI & MBR) / SHIPPING CONTAINER - SECTION VIEW C-403 SCALE: 1/4" = 1'-0" HOIST, TYP PRECAST CONCRETE TANKAGE TYPICAL CATWALK & STAIRCASE AIR CONDITIONER COMPRESSOR 40' EQUIPMENT STORAGE CONTAINER CIP TANK 18'-0" WATER ALTERNATING LEVEL BAFFLE WALL EQ PUMP Zl— 11-011 TYP 23'-2" AIR DIFFUSER EQ TANK GENERATOR EFFLUENT CHEMICAL TOTES A4 CONCRETE TANK (EQ) / SHIPPING CONTAINER - SECTION VIEW C-403 SCALE: 1/4" = 1'-0" Project: Stateside WWTP 100,000gpd Sheet Title: PROCESS & MEMBRANE TANK - SECTIONS 2 Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C;-403 Checked By: RGB Approved By: RGB 11 of 20 FINISHED Original Release Date- 26 OCT 2016 Arch D Size Sheet GRADE Scale : AS SHOWN Project No : #88-008 NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q-q 6 Oredew 2076 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 73 00 0 0 N 00 0 0 It X ID IC I IA 21'-4" 2C 8" PRECAST CONCRETE TANKAGE, TYP. 21 3'-9" GE HOLDING FERNATING NCRETE : FLE WALL 3 r-av f11 VV -I - 11'-4" 3'-9" 8" 10'-0" - 8" f 8° Al EQ & SLUDGE HOLDING TANKS - SECTION VIEW C-404 I SCALE : 3/8" = 1'-0" 9'-9" 1/ FA 1/:C_\ 6" CONCRETE WALL ANOXIC I 9'-9" 21 '-4" 20'-0" 11'-4" = 8" 1 0'-0" ANOXIC CONCRETE W1 OXIC C3 PROCESS & MEMBRANE PRECAST CONCRETE TANKAGE - PLAN VIEW C-404 SCALE: 3/8" = 1'-0" 20'-4" 21'-0" 4" - 11'-4" 10'-0" 8" EQ ALTERNA CONCRE- BAFFLE V 9'-911 611 91-911 20'-0° 21'-4" A4 ANOXIC II/OXIC & MBR/ANOXIC I TANKS - SECTION VIEW C-404 I SCALE: 3/8" = 1'-0" 0" 21'-4" Project: Stateside WWTP 100,000gpd Sheet Tit�ROCESS & MEMBRANE PRECAST CONCRETE TANKAGE Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-404 Checked By: RGB Approved By: RGB 12 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN Project No : #88-008 i A SE NG, q26 l%ta6ew 2016 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 73 0- co 0 co 0 N co O a_ Lo 0 It Ic A A 10'-011 4'-6" 3'-011 Vk E L. = CONCRETE STAIR LANDING (8" THICK) J - I V 4'-10" 15'-011 10'-011 �,,EL.= 49.5' GENERATOR CONCRETE PAD (8" THICK) L� " I- �'-" *-, rEL.=49.5' '- " � - '- " 6 0 5 0 TYP 15'-611 SHIPPING CONTAINER CONCRETE PAD (8" THICK) rA3 PLAN VIEW \C-405 SCALE: 3/8" = 1'-0" - 15'-611 CATWALK LEG SUPP""T 1-A 1- -1- /^If - 11/ -X 36'-011 CHEMICAL TOTI 21'-10" 5'-011 J - I V ;ETE TANKS, TYP. YI 23'-411 Al A o11 5'-211 if M i VARIES #4 BARS 12" O.C. 3" 12" a a - U) as a w a a` a a 1211 Ill. 3" TYPICAL CONCRETE PAD DETAIL SECTION N.T.S. ■7 10, TYP. AIR CONDITIONER COMPRESSOR L GENERATOR—' 5' TYP. C SHIPPING CONTAINER CONCRETE PAD (BOTH ENDS) C3 SHIPPING CONTAINER - PLAN VIEW C-406 SCALE: 1/2"=1'-0" AIR CONDITIONER COMPRESS& GENERATOR c SHIPPING CONTAINER C luk SHIPPING CONTAINER ROOF NOT SHOWN FOR CLARITY. 40' EQUIPMENT SHIPPING CONTAINER SHIPPING CONTAINER SIDES NOT SHOWN FOR CLARITY. VENTILATION FAN 2" CHEMICAL FEED CONDUIT CHEMICAL PUMPS ON WALL MOUNTED SHELF, 3 TYP. AIR CONDITIONING ^"^T `ninoli CONTROL PANEL L KAESER TRI-LOBE OXIC BLOWER KAESER TRI-LOBE SPARE BLOWER KAESER TRI-LOBE MBR BLOWER KAESER TRI-LOBE EQ & SLUDGE HOLDING BLOWER IirnIT11 nTlnnl rnnl JCT WORK CONTROL PANEL UV 1 II=■=1 l�i-=���I SLUDGE WASTE PUMP r— COMPOSITE SAMPLER UV 1 /— UV 2 AUTO VALVE TURBIDITY METER CHEMICAL TOTES ON CONCRETE PAL, . TURBIDITY METER J' OFFICE AREA -LOBE OXIC BLOWER -OWER f\/1LJL1\ I I\I—LIJUL Ll,o( LX JLU L.IVL I IVL.LJIIVV ULI.IVVLI\ SLUDGE WASTE PUMP PERMEATE PUMPS, 2 TYP. DOSITRON & CHLORINE �. STORAGE DRUM n CIP STORAGE TANK ON CONCRETE FOUNDATION CHEMICAL PUMPS ON WALL MOUNTED SHELF, 3 TYP. 2" CHEMICAL FEED CONDUIT 3 - 3" EFFLUENT LINES 17 UV 2 3 - 3" FLOW METERS COMPOSITE SAMPLER AUTOMATIC BALL VALVE J PERMEATE PUMPS, 2 TYP. A3 C-406 DOSITRON & CHLORINE STORAGE DRUM SHIPPING CONTAINER CONCRETE PAD SHIPPING CONTAINER - SIDE VIEW SCALE : 1/2"=1'-0" Project: 3 - 3" EFFLUENT LINES BEFORE YOU DIG! CALL 1-800-632-4949 IT'S THE LAW! Stateside WWTP 100,000gpd POUISMENT STORAGE CONTAINER - PLAN & ELEVATION Owner: Old North State Water Company PO BOX 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-406 Checked By: RGB Approved By: RGB 14 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : 3/4" = 1'-0" Project No : #88-008 NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q26 Oo eo6e, 2016 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 a 77 0 N It 0 a 0 U N 2" TO & FROM UV SYSTEMS IV V- bUALt : 'I /Z­ ='I •-U" V I III 1 11 V V V V I V 1 rl 11 V L 1 \ V V 14 V 1 \L I L 1 rlv `Lj'.J 1 I 1 "I 40' SHIPPING CONTAINER ON CONCRETE FOUNDATION AIR CONDITIONING DUCT WORK DOSITRON COMPOSITE SAMPLER 1 "' BALL VALVE, TYP. AIR CONDITIONING DUCT WORK 2" TO & FROM UV SYSTEMS n CONTROL PANEL 40' SHIPPING CONTAINER ON CONCRETE FOUNDATION AIR CONDITIONING DUCT STANDARD OVERHEAD DOOR IEMICAL PUMPS ON WALL )UNTED SHELF, 3 TYP. CHEMICAL FEED CONDUIT DNCRETE PAD Lrlfa7■I1.1 .11 I'm • \ \ • • \ VENTILATION FAN Project: BEFORE YOU DIG! CALL 1-800-632-4949 Stateside WWTP 100,000gpd IT'S THE LAW! Sheet VOUIPMENT STORAGE CONTAINER - ISOMETRIC & SECTIONS Owner: I Old North State Water Company 12" C.I.P PIPING 3" BUTTERFLY VALVE, TYP. "' COMPOSITE SAMPLER PO Box 670 TO C.I.P. TANK OFFICE AREA -� � _ .% 1 1 Bailey, NC 27807 IL PERMEATE PUMPS, 2 TYP. CHLORINE STORAGE DRUM A CHEMICAL STORAGE TOTE, 3 TYP. 11" C.I.P RETURN PIPING SHIPPING CONTAINER - PERMEATE PUMP SECTION J SLUDGE WASTE PUMF 3 - 3" EFFLUENT LINES 2" SLUDGE WASTE PIPING FROM MBR TANK A3 1 SHIPPING CONTAINER - SLUDGE PUMP SECTION C-407 I SCALE : 1/2"=1'-0" " BUTTERFLY VALVE, TYP. =CTION 1 .r,LV L1X I I%I-L_"LJI_ LJL_"VVERSI 4 TYP. A5�SHIPPING CONTAINER - BLOWER SECTION CONTAINER - BLOWER SECTION C-407 I SCALE : 1/2"=1'-0" Designed By: RGB Sheet No: Drawn By: SEB C-407 Checked By: RGB Approved By: RGB 15 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : 3/4" = 1'-0" Project No : #88-008 NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q26 Oredew 2076 SCALE : 1/2"=1'-0" Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 f' 1rl C'T/lMAf' - TA AII/ f-%KI f !r%K InnrTr rl11 IA I rI ATI lIAI AIR CONDITIONER COMPRESSOR a LO 77 N 0 a_ 00 0 U W CHLORINE STORAGE IC SHIPPING CONTAINER CONCRETE PAD \V- 3 - 3" EFFLUENT LINES C3 SHIPPING CONTAINER - ISOMETRIC VIEW C-408 SCALE: NONE A3 CHEMICAL TOTE LAYOUT - PLAN VIEW C-408 SCALE: 1" = 1'-01, W_ CIP STORAGE TANK ON CONCRETE PAD CAUSTIC �NDARD ENTRY DOOR 21'-10" AIR CONDITIONING DUCT WORK STANDARD 12' OVERHEAD DOOI DNCRETE PAD SHIPPING CONTAINER CONCRETE PAD KAESER TRI-LOBE EQ & SLUDGE HOLDING BLOWER KAESER TRI-LOBE MBR BLOWER KAESER TRI-LOBE SPARE BLOWER KAESER TRI-LOBE OXIC BLOWER CHEMICAL TOTES ON CONCRETE PAD, 3 TYP. MICRO C 5'-2" Project: BEFORE YOU DIG! CALL 1-800-632-4949 IT'S THE LAW! Stateside WWTP 100,000gpd Sheet EQUIPMENT STORAGE CONTAINER - DETAILS Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-408 Checked By: RGB Approved By: RGB 16 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : 3/4" = 1'-0" Project No : #88-008 DENGINEERING, F A 40 EQUIPMENT SHIPPING CONTAINER 11'-9.6" 1 q26 edew 2016 SHIPPING CONTAINER CONCRETE PAD Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 Ic LIFTIN( MEMBRANE RAILING SYSTEM 75 a_ m N O co O N 0 O O X AIR PIPING FLEX HOSE Al ISOMETRIC VIEW C-500 SCALE: N.T.S. ATE PIPING FLEX HOSE =R MEMBRANE MODULSE FATE PIPING =R MEMBRANE MODULES ATE PIPING ;BOX AIR PIPING FLEX HOSE PERMEATE F 18'-z ME: RAC C ririi1yv I~ 2'-6 5/8" 2'-9 7/8" r 2'-5 1/8" 2'-9 1/8" PLAN VIEWrD'3 W C-500 SCALE: 1" = 1'-0" PERMEATE PIPING FLEX HOSE Mv UPPER MEMBRANE MODULSE RMEATE PIPING RMEATE PIPING )WER MEMBRANE MODULES =_\I:4:Ti):1 rA3FRONT VIEW 3 C-500 SCALE: 1" = 1'-0" 2'-3 3/8" 2'-5 1/8" 2'-9 1/8" LIFTING LUGS MEMBRANE RAILING SYSTEM AIR PIPING FLEX HOSE SS AIR BOX rZ SIDE VIEW C-500 SCALE: 1" = 1'-0" Project: Stateside WWTP 100,000gpd S,X,kFLOW PLATE MEMBRANE MODULE - DETAILS Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By. RGB Sheet No: Drawn By: SEB C-500 Checked By: RGB Approved By: RGB 17 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN Project No : #88-008 ' NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q26 l%ta6ew 2016 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 r-ml Mirri inrrN 1 1"IIT /� 4" PVC AIR LATERAL 0 N 00 N C\O 0 a_ IQ n_ A 4" FLANGED BALL VALVE SIMPLE PIPE SUPPORT MOUNTED TO TANK FLOOR 4" PVC ELL 4" PVC DROP PIPE VARIES SEE PLANS (92. " MAX.) Al FRONT VIEW rA 1 C-501 SCALE :3/4" = 1'-0" \_ 4" PVC AIR LATERAL 4" PVC FLANGEQ ^^"'"'r^T'^ "' 4" FLANGED BALL VALVE 4 I „\_� LLL 4" FLANGED BALL VALVE -/ TANK WALL 4" PVC ELL La WAMICJ - Or= r LMINO (1'-6" MIN.) 4" PVC ELL 4" PVC DROP PIPE 4" PVC FLANGED CONNECTION 000 TANK FLOOR C: c4 PLAN VIEW C-501 SCALE : 3/4" = 1'-0" EDI DIFFUSER UNIT All I7\/f' AIM I ATCr7)AI rA4 SIDE VIEW C-501 SCALE: 3/4" = 1'-0" EE PLANS OAX. ) SIMPLE PIPE SUPPORT MOUNTED TO TANK FLOOR VARIES - SEE PLANS (1'-6" MIN.) SIMPLE PIPE SUPPORT MOUNTED TO TANK FLOOR Project: r76 ISOMETRIC VIEW C-501 SCALE : N.T.S. Stateside WWTP 100,000gpd Sheet Title: EDI FLEXAIR MAGNUM DIFFUSER - DETAILS I Owner: Designed By: Old North State Water Company PO BOX 670 Bailey, NC 27807 RGB ISheet No: Drawn By: SEB C-501 Checked By: RGB Approved By: RGB 18 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN JProject No : #88-008 ' NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. / q-q4 6 Oredew 2076 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 IQ n_ 0 N 00 N 0 a_ RIGID LATERAL SUPPORT 1 \JI\VL �. .. �. .. .� GENERAL NOTES: 1. LIQUID DEPTH IS ' 2.1 OF _ BASINS SHOWN. 3. TOTAL NUMBER OF DIFFUSERS = 4. CONTRACTOR TO CONFIRM EDI LAYOUT IS SUITABLE FOR INSTALLATION AND WILL NOT CONFLICT WITH OTHER PROCESS PIPING AND/OR STRUCTURAL COMPONENTS. ITP:NA DROP DROP STUB LATERAL SUPPORT ANCHOR KADTFRAI BY OTHERS 4" SCH40 PVC 4" SCH40 PVC 304 SS 3/8" 304 SS TOP WEDGE DIFFUSER (TYP) RED "TOP" STICKER FLEXAIR® DIFFUSER SADDLE (FEMALE) RED "TOP" STICKER [CLAMP CRIMP PERFORATED MEMBRANEA 1 ON TOP (TYP) >IMPLE .ATE RAL >UPPORT SUPPORT INSTALLATION NOTES: 1. PIPE SUPPORTS SHOULD BE PLACED AS SHOWN. 2. SUPPORT DIMENSIONS SHOWN FOR REFERENCE. FIELD CONFIRM PRIOR TO DRILLING ANCHORS. 3. FOR MAXIMUM PIPE SUPPORT SPACING REFERENCE PIPE SUPPORT SCHEDULE. 4. CANTILEVERED DIFFUSERS ALLOWED ONLY AS SHOWN ON PROJECT PLAN DRAWINGS. PIPE SUPPORT SCHEDULE LOCATION TYPE MAX. DIST. BETWEEN SUPPORTS LATERAL RIGID PLACE NEXT TO DROP AS SHOWN STABILIZERS POINTED TOWARD DROP LATERAL SIMPLE 7'-10" ITEM DIFFUSER PURGE TRANSITION CONNECTION LATERAL SUPPORT LATERAL SUPPORT LATERAL SUPPORT MEMBRANE CLAMP ALIGNMENT PLUG (WHEN SUPPLIED) BOTTOM WEDGE \-- O-RING (TYP) AIR LATERAL INSTALLATION NOTES: NOT ALL SYSTEMS ARE SUPPLIED WITH ALIGNMENT PLUGS. IF ALIGNMENT PLUGS ARE NOT SUPPLIED, THEN SKIP TO STEP 4. 1. LOCATE THE 1" HOLES IN THE LATERAL AND PLACE THE ALIGNMENT PLUG UP TO AND CENTERED ON THE HOLE. ONLY ONE PLUG IS REQUIRED PER PAIR OF DIFFUSERS. 2. TAP THE PLUG INTO THE LATERAL USING A SOFT BLOW HAMMER AND A SHORT PIECE OF V-0 DOWEL (PROVIDED BY EDI). 3. ENSURE THAT THE PLUG IS CORRECTLY SEATED AND WAS NOT DAMAGED DURING THE INSTALLATION. REPLACE ANY PLUG IF DAMAGE OCCURRED. 4. INSTALL O-RING IMMEDIATELY BEFORE SADDLE IS TO BE INSTALLED ON LATERAL. THE O-RING IS PLACED IN THE LATERAL GROOVE. DO NOT USE ANY MASTIC OR OTHER ADHESIVE. 5. POSITION THE DIFFUSER UNIT IN THE PROPER ORIENTATION (SEE TABLE BELOW) WHILE POSITIONING THE ALIGNMENT PLUG TO THE CENTER HOLE IN THE SADDLE. THE PLUG FITS INTO THE SADDLE. 6. NOTE: ENSURE THAT THE SADDLES' ALIGNMENT PINS MATE PROPERLY WHEN INSTALLING THE OPPOSING SADDLE BEFORE SLIDING ON THE WEDGES. THE RED "TOP" STICKERS SHOULD FACE UP. 7. INSTALL THE TOP WEDGE 3/4" (19mm) FROM BEING FLUSH BY HAND. 8. INSTALL THE BOTTOM WEDGE HAND TIGHT - APPROXIMATELY 3/4" (19mm) FROM BEING FLUSH WITH THE SADDLE. 9.ENSURE THAT THE DIFFUSER ASSEMBLY IS IN THE CORRECT LOCATION, LEVEL AND THAT EACH DIFFUSER ARM IS IN LINE WITH THE REST OF THE DIFFUSERS ON THE SHARED LATERAL. 10.TIGHTEN THE TOP WEDGE AND BOTTOM WEDGE EQUALLY WITH A NON-METALLIC MALLET OR RUBBER FACED HAMMER. WHEN PROPERLY TIGHTENED, EACH DIFFUSER SHOULD BE LEVEL AND RESIST ROTATION. NOTE: METAL MALLETS OR HAMMERS MAY CRACK OR SHATTER THE WEDGE ASSEMBLY OR DAMAGE THE UNIT. DO NOT USE METAL HAMMERS DIRECTLY. NOTE: EXTRA CARE IS NEEDED DURING COLD WEATHER INSTALLATION, BELOW 40°F (4°C). PLASTIC COMPONENTS BECOME BRITTLE AND MAY FRACTURE WITH EXCESSIVE IMPACT FORCE. 11. ENSURE THAT WEDGES ARE DRIVEN ON AS EQUALLY AS POSSIBLE WHILE MAINTAINING LEVEL ON THE DIFFUSERS. 12. THE WEDGE SHOULD BE FLUSH WITH THE SADDLE WHEN COMPLETE. OVER TIGHTENING WEDGES CAN CAUSE IRREVERSIBLE DAMAGE TO THE DIFFUSER SADDLE. NOTE: DIFFUSER MUST BE PROTECTED FROM THE SUN. LONG TERM EXPOSURE TO DIRECT SUMMER SUNLIGHT CAN CAUSE FAILURE. DIFFUSERS NEED TO EITHER BE PROTECTED FROM THE SUN OR HEAT BY COVERING THEM WITH CLEAN WATER OR SHADE OVER THE BASIN. 13. REFERENCE EDI I.O.M. MANUAL. UNIT TYPE PERFORATION EAR OF CLAMP RED "TOP" STICKER MINIPANEL ON TOP ON TOP ON TOP MAGNUM ON SIDES ON TOP ON TOP TYPE DETAIL FLEXAIR 84P C502 / C5 THREADED DISC C502 / A5 COUPLING CLAMP C502 / A3 rC 5 EDI FLEXAIR® 84P MAGNUM DIFFUSER -ASSEMBLY SIMPLE SUPPORT C503 / D4 RIGID SUPPORT C503 / D1 C-502 SCALE: N.T.S. ANCHOR BOLT SPACING C503 / B1 EDI FLEXAIR® AERATION - MIXING SYSTEM - PLAN VIEW SCALE : N.T.S. DIFFUSER (TYP) SIMPLE LATERAL SUPPORT I"ItJILJ rVf1VL LATERAL SUPPORT Al 1 EDI FLEXAIR® AERATION - MIXING SYSTEM - SECTION VIEW C-502 / SCALE : N.T.S. NOTES: 1. COUPLING CLAMP TO BE INSTALLED MINIMUM OF 2' BELOW WATER LEVEL. 2. GAP BETWEEN PIPES MUST BE LESS THAN 0.25". 3. REFER TO I.O.&M. MANUAL/SUBMITTAL FOR DETAILED CUT SHEET/INSTRUCTIONS. 4. SEE TABLE FOR ADDITIONAL COUPLING CLAMP INFORMATION. 5. MATING PIPES SHALL HAVE THE SAME OUTSIDE DIAMETER. COUPLING CLAMPS NOMINAL PIPE CLAMP O.D. TORQUE SIZE (INCHES 2 3 4 6 8 10 12 14 RANGE (INCHES 2.32 - 2.63 3.40 - 3.70 4.45 - 4.75 6.55 - 6.95 8.59 - 8.99 10.65 - 11.05 12.65 - 13.05 14.00 - 14.40 (r I -Lbz)) 70 70 70 70 70 85 85 85 r73 SS COUPLING CLAMP DETAIL I-SC-502 SCALE : N.T.S. 'IPE STAINLESS STEEL COUPLING CLAMP LTS TO BE TORQUED R TABLE 'IPE AIR PIPING ATION NOTES: Y TEFLON@ PIPE DOPE TO THE MALE PIPE THREADS. DO NOT USE ON® TAPE ON PLASTIC PARTS. 4D THE DISC INTO THE ADAPTER _ HAND TIGHT. DO NOT OVER TEN THE DISC. 1 1 11\L!l LJ L L., L.,I%J\.V I V1\VL A5 1 CONTINUOUS THREADED DISC PURGE - ASSEMBLY C-502 / SCALE : N.T.S. Project: Stateside WWTP 100,000gpd Sheet Title: EDI FLEXAIR MAGNUM DIFFUSER - DETAILS 2 Owner: Old North State Water Company PO Box 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-502 Checked By: RGB Approved By: RGB 19 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN Project No : #88-008 ' NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q-q4 6 Oredew 2076 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 SS THREADED ROD (TY SEE INSTALLATION DETAIL' 0 SS SUPPORT BRACKET SEE INSTALLATION DETAIL 'A' A In nInING AIR PIPING 3S THREADED ROD DOUBLE SS NUT (TYP) SS PIPE STRAP 3)S FLAT WASHER INSTALLATION DETAIL'A' NOTES: 31LIZER LEG 1. LEVEL PIPE. 2. TIGHTEN STRAP UNTIL EARS TOUCH. INSTALLATION DETAIL' A' TORQUE FIRST NUT TO 5 FT/LBS THEN JAM NUTS TO 20 FT/LBS SEE INSTALLATION DETAIL 'B' NOTES: 1. FLOOR MOUNTS ARE SECURED TO CONCRETE FLOOR BY CONCRETE ANCHOR BOLTS. 2. A COMMERCIAL GRADE ANTI -SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL THREADED CONNECTIONS. 3. REFER TO EQUIPMENT SUPPLY LIST TO DETERMINE PROVIDER OF ANCHOR HARDWARE. 4. SEE INSTALLATION INSTRUCTION FOR PROPER TORQUE VALUES. D1 SS RIGID PIPE SUPPORT C-503 SCALE: N.T.S. STABILIZER F( RIGID SUPPOR ON SS FLOOR MOUNT (SLOTTED END TO FLOOR) SS SUPPORT BRACKET / SS BOLT SS NUT SS LOCK WASHER SS FLAT WASHER SS ANCHOR BOLT (WELDED TO FLOOR) INSTALLATION DETAIL' B' SS THREADED RC" SS NUT (TYF SS SUPPORT BRACKET ANCHOR BOLT SPACING 4" FOR SIMPLE & RIGID PIPE SUPPORTS 131 INSTALLATION DETAIL C-503 SCALE: N.T.S. A SS LOCK WASHER SS STABILIZER LEG INSTALLATION DETAIL 'C' SS THREADED ROD (TY SEE INSTALLATION DETAIL SS SUPPORT BRACKET SEE INSTALLATION DETAIL 'A' AIR PIPING AIR PIPING SS THREADED ROD DOUBLE SS NUT (TYP) SS PIPE STRAP 3S FLAT WASHER INSTALLATION DETAIL 'A' NOTES : 1. LEVEL PIPE. 2. TIGHTEN STRAP UNTIL EARS TOUCH. INSTALLATION DETAIL' A' TORQUE FIRST NUT TO 5 FT/LBS THEN JAM NUTS TO 20 FT/LBS SEE INSTALLATION DETAIL 'B' NOTES: 1. FLOOR MOUNTS ARE SECURED TO CONCRETE FLOOR BY CONCRETE ANCHOR BOLTS. 2. A COMMERCIAL GRADE ANTI -SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL THREADED CONNECTIONS. 3. REFER TO EQUIPMENT SUPPLY LIST TO DETERMINE PROVIDER OF ANCHOR HARDWARE. 4. SEE INSTALLATION INSTRUCTION FOR PROPER TORQUE VALUES. SS FLOOR MOUNT (SLOTTED END TO FLOOR) SS SUPPORT BRACKET / SS BOLT SS NUT �SS LOCK WASHER � SS FLAT WASHER SS ANCHOR BOLT (WELDED TO FLOOR) INSTALLATION DETAIL' B' SS THREADED RC'^ SS NUT (TYF D4 SS SIMPLE PIPE SUPPORT C-503 SCALE: N.T.S. SS SUPPORT BRACKET SS LOCK WASHER INSTALLATION DETAIL 'C' Project: Stateside WWTP 100,000gpd Sheet Title: EDI FLEXAIR MAGNUM DIFFUSER - DETAILS 3 Owner: Old North State Water Company PO BOX 670 Bailey, NC 27807 Designed By: RGB Sheet No: Drawn By: SEB C-503 Checked By: RGB Approved By: RGB 20 of 20 Original Release Date: 26 OCT 2016 Arch D Size Sheet Scale : AS SHOWN Project No : #88-008 ' NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. q-q 6 Ooedew 2076 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 (803) 781-2965 Calculations for Stateside WWTP Prepared For Old North State Water Company PO Box 670 Bailey, NC 27807 Prepared by Burgin Engineering, Inc. PO Box 1804 Irmo. SC 29063 c 14 ,-% c � �-- 1012612016 >� Burgin Engineering, Inc. PO Box 1804 Irmo, Irmo, SC 29063 Project Name: Stateside City / County: On -'- --- State: rr Engineer: Robert G. buiriii, ,i. r., yellow fill requires design input value light green fill indicates process calculation Last Revised 10/'LU/'LV.LU green fill indicates final calculation Type of Project Domestic Wastewater orange fill requires engineer's evaluation Red Text represents notes and instructions Input Design Information into the following cells based on data supplied by the consultatnt or owner. Refer to data sheets and otttoched to printout Influent Data (Total Design Flow) Design Flow Capacity of Wastewater Plant = Design Flow in Million Galls Per Day = Population Equivalent of Design Flow Capacity at 100 gpd/ person = P = Population in thousands = Peaking Factor Hourly Flow from Ten State Standards Figure One = Peak Hourly Flow from Ten State Standards Fiqure One = Expected Influent BOD5 per day based on Metcalf Eddy Table 5-4 = Expected Influent SS per day based on Metcalf Eddy Table 5-4 = Expected Influent Ammonia Nitrogen per day based on Metcalf Eddy Table 5-4 = Expected Influent Organic Nitrogen per day based on Metcalf Eddy Table 5-4 = Expected Influent Total Kjeldahl Nitrogen per day based on Table 5-4 = Expected Influent Organic Phosphorus per day based on Metcalf Eddy Table 5-4 = Expected Influent Inorganic Phosphorus per day based on Metcalf Eddy Table 5-4 = Expected Influent Total Phosphorus per day based on Metcalf Eddy Table 5-4 = FOG Alkalinity pH Site Elevation Avg. Air Temperature Max Air Temperature Min Air Temperature 100,000.00 G PD 1Q 69.44 gpm MGD 2Q 138.89 gpm Persons 3Q 208.33 gpm 4Q 277.78 gpm 5Q 347.22 gpm GPD 0.3800 MGD Ibs/day 275 mg/I Ibs/day 275 mg/I Ibs/day 40 mg/I Ibs/day 20 mg/I Ibs/day 60 mg/I Ibs/day 3.6 mg/I Ibs/day 7.2 mg/I Ibs/day 8 mg/I Ibs/day 50 mg/I Ibs/day 315 mg/I FT. MSL 20.00 °C °F 37.78 °C of _12.22 °C 0.1 1000 1 3.80 380,000.00 229.35 229.35 33.36 16.68 50.04 3.0024 6.0048 6.672 41.7 262.71 7.2 49 d68°F Effluent R uirements BOD: 3 mg/I 2.50 Ibs/day TSS: 1 mg/I 0.83 Ibs/day Total N: 3.7 mg/I 3.09 Ibs/day Total P: 0.3 mg/I 0.25 Ibs/day FOG: 15 mg/I 12.51 Ibs/day Alkalinity: 150 mg/I 125.10 Ibs/day pH: 7 mg/I 5.84 Ibs/day Diss.Oxygen: 7 mg/I 5.84 Ibs/day Pathogen: N/A mg/I (Colonies per 100 mL) Peak Flow Required in GPM= 263.89 Alkalinity Required for Nitrification in mg/I 285.60 Burgin Engineering, Inc. 114#M"d �" ¢u cc aE R15U Stateside Screens TYPE B F2 B F4 B F5 B F6 DF8 DF12 DF16 DF20 DF24 DS F38 DS F58 DS F78 APPROXIMATE FLOWS 2-3MM SURFACE WATER RIVER WATER (TSS <50 M G/L) GPM 175 350 520 660 1,050 1,550 2,100 2,450 2-3MM MUNICIPAL WASTEWATER DIMENSIONS & POWER REQUIREMENTS LENGTH WIDTH HEIGHT POWER GPM FEET FEET FEET 80 2.8 2.7 2.2 160 3.9 2.7 2.2 190 4.3 2.7 2.2 <240 5.3 2.7 2.2 400 5.3 5.1 4 650 6.5 5.1 4 900 7.8 5.1 4 1,100 9.1 5.1 4 5,000 ¢ 2,300 10.2 8 7.2 7,900 ¢ 3,600 13.5 8 7.2 9,900 < 4,800 16.7 8 7.2 Last Revised 10/26/2016 HP 0.06 0.06 0.06 0.06 7 0.16 0.16A 0.16: 0.35 5 0.75 d 0.75 0.75 Burgin Engineering, Inc. Stateside Screen 14#tomd �" ire R97 Design Flow 100,000.00 GPD jDailly Sludge Production 1,182.00 GPD Equalization Tank ISIludge Holding Total Tank Height 20.00 Feet Total Tank Height 20.00 Feet Freeboard 2.00 Feet Freeboard 2.00 Feet SWD 18.00 Feet SWD 18.00 Feet Width 10.00 Feet Width 10.00 Feet Length 21.50 Feet Length 21.50 Feet Volume 3,870.00 Cu. Ft. Volume 3,870.00 Cu. Ft. Volume 28,951.47 Gallons Volume 28,951.47 Gallons Total cell Volume with Freeboard 4,300.00 Cu. Ft. Total cell Volume with Freeboard 4,300.00 Cu. Ft. Total cell Volume with Freeboard 32,168.30 Gallons Total cell Volume with Freeboard 32,168.30 Gallons % of Design Flow 28.95%1 Days of Sludge Storage 24.49 Days Anoxic I Anoxic II Total Tank Height 20.00 Feet Total Tank Height 20.00 Feet Freeboard 2.00 Feet Freeboard 2.00 Feet SWD 18.00 Feet SWD 18.00 Feet Width 10.00 Feet Width 10.00 Feet Length 9.75 Feet Length 9.75 Feet Volume 1,755.00 Cu. Ft. Volume 1,755.00 Cu. Ft. Volume 13,129.16 Gallons Volume 13,129.16 Gallons Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard 14,587.95 Gallons Total cell Volume with Freeboard 14,587.95 Gallons % of Design Flow 13.13% % of Design Flow 13.13% Oxic Membrane Total Tank Height 20.00 Feet Total Tank Height 20.00 Feet Freeboard 2.00 Feet Freeboard 2.00 Feet SWD 18.00 Feet SWD 18.00 Feet Width 10.00 Feet Width 10.00 Feet Length 9.75 Feet Length 9.75 Feet Volume 1,755.00 Cu. Ft. Volume 1,755.00 Cu. Ft. Volume 13,129.16 Gallons Volume 13,129.16 Gallons Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard I 14,587.95 Gallons Total cell Volume with Freeboard I 14,587.95 Gallons % of Design Flow 1 13.13% % of Design Flow 1 13.13% Last Revised 10/26/16 Burgin Engineering, Inc. PO Box 1804 Irmo, Sc 29063 r Equalization Pumo Design Flow Rate Plant = 100,000 Gallons per day n i, ai..,., o.te - I 1AI Friction Loss In terms of equivalent length - feel of straight pipe Actual Ball Long Std tee Swing K Actual Inside Valve - 90 radius 90 I Std tee I - Close I Check I Angle Globe Value 2- Nominal Inside Diameter Friction Full degree or 45 std thru branch return Valve- Valve- Valve -full Butterfly 3-way 2-way WayPlug pipe size Diameter Feet Factor Open elbow elbow Flow Flow bend full open full open open vallve Plua Valve Plu Valve 3 3.068 0.2556667 0.018 2.04 7.67 4.09 5.11 15.3 12.8 25.5 38.4 86.9 11.5 0.32 4.545185 3" Pipe Dischar aSin le uF �E2.56�8� m 2Type w of fittin or Str. Pipe 0 Len th of strai ht a 20 90 De Elbows 2 20.2 Gate Valves 0 0 Tees thru side Outlets 0 20.1 1 0 Tees thru flow 0 6.71 0 Check valves 0 33.6 0 Flowmeter 0 10 0 0 0 0 Total Eq. Length 40.2 Ctatir H-1 1 71 Calculation of TDH at various Flows Flow Static Head 3" Pipe Discharge TDH Velocity Loss/100' 20 16 0.07 0.00 16.0728 0.91 0.18 40 16 0.26 0.00 16.2623 1.82 0.65 60 16 0.56 0.00 16.5554 2.72 1.38 80 16 0.95 0.00 16.9456 3.63 2.35 100 16 1.43 0.00 17.4289 4.54 3.55 120 16 2.00 0.00 18.0021 5.45 4.98 140 16 2.66 0.00 18.6628 6.35 6.62 160 16 3.41 0.00 19.4082 7.26 8.48 180 16 4.24 0.00 20.2389 8.17 10.54 200 16.00 5.15 1 0.00 21.1511 9.08 12.81 Dia. Length C Factor Flow Headloss Velocity 3 40.2 120 20 0.07 0.91 3 40.2 120 40 0.26 1.82 3 40.2 120 60 0.56 2.72 3 40.2 120 80 0.95 3.63 3 40.2 120 100 1.43 4.54 3 40.2 120 120 2.00 5.45 3 40.2 120 140 2.66 6.35 3 40.2 120 160 3.41 7.26 3 40.2 120 180 4.24 8.17 3 40.2 120 200 5.15 9.08 Pump Iv13/hr Curve 4.54 27 9.08 25.5 13.63 24 18.17 22.5 22.71 21.3 27.25 20.2 31.80 19 36.34 18.1 40.88 17.3 45.42 16.2 Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Equalization Pump Performance curves Submersible sewage pump FA 08.41E Equalization Pump 1.75 HP 3 phase WiIo FA 08.41E 1740 RPM Will use VFD and flow meter *ftomd i0" "ewe R97 Aeration Calculation of Equalization Basin Equalization Calculations EQ Volume = 28,951 Gallons EQ Detention Time = 28.951 = 0.289515 Days = 100,000 6.948353 Hours EQ Volume in CuFt = 28,951 = 3,870 CuFt 7.481 EQ Aeration Rate Required 1.25 CFM/1000 gal EQ Aeration Required 36.19 CFM Total 36.19 CFM use 40 CFM 67.96043 m3/hr Air Volume Required Ultimate = 40.00 CFM = 67.96 m3/hr Use one blower capable of = 40.00 CFM Equalization backpressure = 17 = 7.36 PSI (Maximum) 2.31 Number of Diffusers in Equalization = 9 EDI PermaCap 5 Diffussers Air Required per Diffusser = 40.00 = 4.44 CFM Wilfley Weber s . ■���./���■ram■■r! 1 2 9 d 3 6 7 B 9 16 11 12 19 14 15 Wrlaw FM Perditfueer Drop Pipe Size = 4 Friction Loss per Drop = 0.001 Header Size = 4 Friction Loss in Header = 0.001 Total Head on Digester Blower = 7.69 Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Pressure Loss Per _ 9.2 inches Diffuser inches water Pressure Loss Per = 0.33 PSI Diffuser psi Diffussers per drop = 9 Number of Drops = 1 Air Flow per Drop in = 40.00 CFM Aeration Inch PSI Inch PSI PSI = 530.0613 mbars 15.66354 inHg EQ and Sludge Holding Kaiser BB52C Equalization Aeration Phase III AAftewd �" ¢a4a&d R576 Aeration Calculation of Equalization Basin Pipe Flow Wizard v1.12 www-pipeflow_co_uk 715/2015 Pipe details f - Metric r Imperial Results (Find pressure) Internal roughness Pipe material Flow type 0.001811 inch steel Turbulent Internal diameter 2.067 inch =± diam f Length 16.000 ft 2 Elevation change 0.000 ft Rise Flow �j l J Volume at 4.4 psi g Compressed to 244 cu.ftlmin 6.3 psi g Reynokfs number 18E294 Friction factor 0.021 Fluid velocity 100.123 fUs Pressure drop I 0.278 I psi J Air 40-C (104'F) y Entry flow l 139.988 cu.fUmin Calculate pressure drop Centistokes 16.900000 Exit flow 11.W9 cu. Gas density kg+m3 1.611276 at 6.422 psi 9 min i, L Pipe Flow Wizard 0.12 Pipe details www_pipeflew_co_uk C` Metric C Imperial Internal roughness Pipe material 0.001811 inch steel Internal diameter 4.026 inch =# diamf Length 200 ft A 5 Elevation change 0.000 ft Rise Flow Volume at 0.0 psi g Compressed to 200 cu.fUrnin 6.4 psi g 71512015 Results (Find pressure) Flow type Turbulent Reynokfs number 89455 Friction factor 4.021 Fluid velocity 26.267 ftfs Pressure drop 1 0.108 9Psi J Air 40-C (104:F) }+ Entry flow as I l� 13t9.325 cu.fUmin M Calculate pressure drop I Centistnkes 16.900000 Exit flow Gas density kg+m' 1.618954 att 6.292 psi 9 min Li Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Page 1 Equalization Aeration Phase III AAftewd �" ¢u4"'Mt2 R576 Activated Sludge Waste Water Treatment Calculations - U.S. units 1. Aeration Tank Design (A. Design based on Volumetric Loading) Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes Inputs Prim. Effl. Flow Rate, Q. = 100,000 GPD Prim. Effl. Flow Rate, Qo = 0.1000 MGD Prim. Effl. BOD, So = Aeration tank MLSS, X = 275 mg/L 14,957 mg/L Design Vol. Loading, VL = 80 (lb BOD/day/1000 W) % volatile MLSS, %Vol = 800�0 Equations used for Calculations: V = [ (8.34*So*Qo)/VL ](1000) VMG = V*7.48/1,000,000 HRT = 24*VMG/Qo F: M = (8.34*So*Qo)/(8.34*%Vol*X*VMG) Calculations (based on Volumetric Loading) Loading per day Aeration tank volume, V = Aeration tank vol. VMG = 2291Pounds/ 2,867 W 0.0263 MG Aeration tank vol. VG = 26,258 Gallons Check on other design parameters: Aeration tank HRT = Aeration tank F: M = 6.3 hr 0.0875 (lb BOD/day/lb MLVSS) Aeration tank F: M = I 0.0700 (lb BOD/day/lb MLSS) A note on unit conversions: (8.34)*(mg/L) = lb/MG Thus, lb/day of BOD or TSS, for known conc in mg/L and flow rate in MGD can be calculated from: (8.34)*(mg/L)*(MGD) = lb/day Activated Sludge Waste Water Treatment Calculations - U.S. units (Oxygen Requirement/Blower Calculations) Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes A. Oxygen Requirement/Blower Specifications (BOD Removal Only) Inputs Sec. Effl. BOD, Se = mg/L Design increase factor for Design ww Flow Rate, Qa = 0.1000 MGD Oxygen transfer rate = 1.8 Prim. Effl. BOD, So = 275.00 mg/L Calculations 02 Transfer Effic., OTE = 10.8% lb BOD removed/day = 227 lb/day (from diffuser mfr or vendor) Design Air Temperature = 70.0 OF 02 req'd per day = 398 lb/day Design Atm Pressure = 14.7 psi Design 02 Transfer Rate = 30 Ib/hr Press drop across diffuser: 12.0 in H2O Design Air Density, pair = 0.0750 Ib/ft' (from diffuser mfr or vendor) Depth of diffuser = 17.0 ft Design Air Flow Rate, Qair = 266 cfm Blower efficiency, i1 = 70% Blower outlet press, PB2 = 22.5 psi Sludge ret. time, SRT = 37 days a Blower Horsepower, HP = 7.8 13.0 psi hp B. Oxygen Requirement/Blower Specifications (BOD Removal and Nitrification) Input Influent TKN, TKNo = 35 g/m' Effl NH4-N conc, Ne = 0.50 g/m3 Activated Sludge Kinetic Coefficients (See Typical Values in Table at right): Synth. Yield coeff., Y = Endog. decay coeff., kd = Synthesis yield coeff, Yn = (for nitrification) Endog. decay coeff., kdn = 0.4 lb VSS/lb bCOD 0.12 lb VSS/d/lb VSS 0.12 lb VSS/lb NH4-N 0.08 lb VSS/d/lb VSS Temp coeff, 0, for kd Resid. biomass fract., fd = 0.15 Temp coeff, 0, for kdn (for nitrification) Temperature of WW = 61 �F Assumed Value, NO, = 30.1 mg/L (start with TKNo - Ne as the assumed value) Activated Sludge Waste Water Treatment Calculations - U.S. units 2. Activated Sludge Operational Calculations nstructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes Inputs Calculations Prim. Effl. Flow Rate, Qo = 0.1000 MGD Recycle Activated Prim. Effl. BOD, So = 275.00 mg/L Sludge Flow Rate, Qr = 0.34263 MGD 237.9367 GPM Prim. Effl. TSS, Xo = 275.00 mg/L Aeration tank vol. VMG = 0.02625 MG Waste/recycle activated Waste Activated Sludge sludge SS conc., XW = 14,957.00 mg/L Flow Rate, QW = 0.0006 MGD Aeration tank vol., V = 3,510.00 ft3 Aeration tank F:M = 0.070 (lb BOD/day/lb MLSS) Aeration tank MLSS, X = 11,640.00 mg/L 7644 8400 % volatile MLSS, %VOI = 0.8 197.2 7446.8 Sludge ret. time, SRT = 37 days 0.025798012 0.974202 Equations used for Calculations: Qr = Qo(X - Xo)/(XW - X) VMG = V*7.48/1,000,000 QW = (8.34*VMG*X)/(8.34*SRT*XW) A note on unit conversions: (8.34)*(mg/L) = lb/MG Thus, lb/day of BOD or TSS, for known conc in mg/L and flow rate in MGD can be calculated from: FA = (8.34*So*Qo)/(8.34*X*VMG) I (8.34)*(mg/L)*(MGD) = lb/day Aeration Calculation of Oxic Basin Oxic Calculations Oxic Volume = 13,129 Gallons Oxic Detention Time = 13,129 = 0.13 Days = 3.150997 Hours 100,000 Oxic Volume in CuFt = 13,129 = 1,755 Cu. Ft. 7.481 Oxic Aeration Rate Required 20 CFM/1000 Gallons Oxic Aeration Required 266.16 SCFM Total 266.16 SCFM use 179 Air Volume Required Ultimate = 179.00 CFM = 304.121 m3/hr Use one blower capable of = 179.00 CFM Oxic Max. backpressure = 17.00 = 7.36 PSI (Maximum) 2.31 Number of Diffusers in Oxic = 10 Air Required per Diffusser = 179.00 = 17.90 CFM = 10 39.5' 3.50' Urethane 9 to 27 cfm 44 39.5' 3.50' EPDM 9 to 27 cfm 44 Pressure Loss Per = 14 inches Diffuser inches water Diffuser L¢»91h 5 pomp Giffaser Trdet Adapter Pressure Loss Per 0.51 PSI _ if = " Diffuser psi 314" 55 Nipple Air Outlet Memhn-- Flexible (Optloml) (Typical d Two) 5�pport Membrane Diffussers per drop = 10 peak O-igr Design Act- ❑rouser pirneasiaas pry Wlodel AWN-* low Airf' OWP' Surface Area mhes mm Weight 5 s in 110 onHO ft2 I mZ ❑xL DxL Ibs 62x 10 14 24 2 -14 8-1 20.4 1.0 9.3 2.6 R 24 66.610 2.4 1.07 62x650 1 26 2-9 3-IS 8-16 20-40 1.1 10.0 2.6 x 26 66.650 2.4 1.11 62.762 29 3-10 5-17 8-16 2"0 1.3 11.8 2.6 x 30 66 x 762 2.9 1.32 62.1003 9 3-14 S-24 0-16 20.40 1.7 15.9 2.6 x 39 66. 1003 3.0 1.72 91.S02 37 4-13 7-22 9-15 23-38 1.3 11.6 3.7 x 20 95 x 502 3.0 1.36 91x762 5B 7-20 12-34 9-17 23A3 2.0 18.3 3.7 x 30 95 x 762 4.5 2.04 91x1003'• 4 9-27 15-46 9-19 23-48 2.7 24.5 3.7x39 95x 1003 S.5 2.49 Number of Drops = 1 Air Flow per Drop in = 179.00 CFM Aeration Pipe Dia Area Drop Pipe Size = 4 Inch 4 12.5664 Friction Loss per Drop = 0.001 PSI 6 28.2744 Inch 8 50.2656 PSI 10 78.54 Inch 12 113.0976 PSI 16 201.0624 Total Head on Sludge Holding Blower = 7.87 PSI = 541.9232 mbars = 16.01407 inHg Oxic Blower Kaiser BB 69 C Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Oxic Blower Phase I 1%ed �ai ¢u��scittae �Cf� IRC and SRC Phase I Calculation Startup IRC and SRC Phase I Design Flow Rate Plant = t0�o000 Gallons per day SRC and IRC Pump Ratio 4 277.777778 r Friction Loss In terms of equivalent length -feet of straight pipe K Ball Long Std tee Swing Value Actual Valve- 90 radius 90 Sol tee - Close Check Angle Globe 2- 2 - Nominal Inside J0.3355 Friction Full degree or 45 std thru branch return Valve- Valve- Valve - full Butt 3-way Plug way WayPlug e size DiameterFactor O en elbow elbow Flow flow bend full o en full o en o en vallve Valve PlugValve 4 4.0260.017 2.68 10.1 5.37 6.71 20.1 16.8 33.6 50.3 114 15.1 0.31 6.117941 4" Po Single u - w d 5 fiettiniSa T pe Pipe 0 Len lh of straight i e 20 90 De Elbows 2 10.1 20.2 Gate Valves 0 2.68 0 Tees thru side Outlets 0 20.1 0 Tees thru flow 0 6,71 0 Check valves 0 33.6 0 Flowmeler 0 10 0 0 0 0 Total Eq. LengthLengthl 40.2 Dia. Length C Factor Flow Headloss Velocity 4 40.2 120 100 0.35 2.55 4 40.2 120 200 1.27 5.11 4 40.2 120 300 2.69 7.66 4 40.2 120 400 4.58 10.21 4 40.2 120 500 6.92 12.77 4 40.2 120 600 9.70 15.32 4 40.2 120 700 12.90 17.87 4 40.2 120 800 16.51 20.43 4 40.2 120 900 20.53 22.98 4 40.2 120 1000 24.95 25.53 Pump M31hr Curve 22.712 12.5 45.425 9.5 68.137 7.5 90.85 5.75 113.56 4 136.27 2.5 158.99 0 181.7 0 204.41 0 227.12 0 Perfornence cures rvlh motor Submersible sewage pump FA 10.51E FK 17.1-6r6K IRC and SRC Pump 2.85 HP 3 Phase Wilo FA 10.51E 1140 RPM Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 IRC and SRC Pump Phase I Anoxic Mixer Erffec mmaFrotation Powercorrsumed Pu 0.7hp hla:ctirrat F 34lbf weight of unit m 224_9 Ibs Maxweight' m 308-6lbs Pratection class IP 68 Erplasian protectian FM, CSA Ex€lassiii€atianFM CLFuS b DIV.1, GROUPS C, D; CLASS 1, DIY 1, GROUPS E, F. G= CLASS 11 Propeller model Nlnminal propeier diameter Prapellerspeed Transmasian ratio maximum weight including ac€essodes 3-blade propeller withself- cleaning hub; backward- curvedas a renk €bggingF- and entxriniwj-fiee 19.7 in 15Bgpm 7.5 Filing pre€hamber {LP transmission oil, ISo YG 224 Fillogvalume prechamber Y o.3 gal JUS] Filling gear chamber CLPtmnsmLsianoil, ISOYG 224 Fillingvalunrpe gear chamber Y 0.1 gal {US) Filling sealing chamber whiteoil Filling valume sealing Y 0.3 gal JUS] chamber WHO Type of motor T 1T-64R (EX) Momrtype 5ubmershle nrotaraccording to DwArDE 0530 (IEC -'4) Power connection 3-466 V, 60 Hz Full load arrq s Iw 4.5 A Starting€unent - direct IA 26A Startingcunent- scar -deli IA 9A Mlaximun power€armumption P1 3.4hp Rated motor power P2 2.7 hp Rated speed n 1080rpm Efficiency rim 74 Powerfactor Fluidtemperature €as(p 0.8 T 37-104"F mafc submersion 66ft Insulation class F mhmswitching fTequency/h 15 min. switching break min 3 Starting torque M 37NM UDffWUt of irertia 41.0112 kg/W Momrbearings 1 grooved ball bearing,1 two - row inclined ball bearing U=Fhousing ASTM A48 Vass 3SI40B hiotarshaft 1.4021 Gear housing ASTM A48 Gass 3*SA40B Planetary gear 1.7131 Holknr gear 1.5216 Sun gear 17131 Dm a shaft 1.4462 Static seal FPM me€hairkal seal SieASic seal gear €hamber)prechamber FPM seat geaFMaling chamber Sir,&c seaing an matorside FPM Propeller PUR Gear canstructian type m 7-0 as per DIN 7SO1O Olio 54i; Sun and planetary gears case hardened and sanded, internal gear butt-jairted Gear bearings Three needle bearing (planetary), one two -row inclined ball bearing and ane grooved ball bearing (output shaft) Service life L{ap t 106004 operating hours, ISO 281 Last Revised 10/26/16 Burgin Engineering, Inc Anoxic Mixer 14ed �ft Qu�orsitlae R97 Sludge Decant Pump Calculation Phase I Sludge Holding Decant Pump Design Flow Rate Plant = 1,162 Gallons per day n i. ai..,., o... - '�a on ­11- Friction Loss In terms of equivalent length - feel of straight pipe Actual Ball Long Std tee Swing K Actual Inside Valve - 90 radius 90 Std tee - Close Check Angle Globe Value 2- Nominal Inside Diameter Friction Full degree or 45 std thru branch return Valve- Valve- Valve -full Butterfly 3-way 2-way WayPlug size Diameter Feet Factor Open elbow elbow Flow Flow bend full open full open open vallve Plu Valve Plu Valve .Lips 3 3.068 0.2556667 0.0111 2.04 7.67 4.09 5.11 15.3 12.8 25.5 38.4 86.9 11.5 0.32 4.545185 3" Pipe Dischar a Sin le uF �E2.56�8� m 2Type w of fittin or Sh. Pipe 0 Len th of strai ht a 20 90 De Elbows 2 20.2 Gate Valves 0 0 Tees thru side Outlets 0 20.1 1 0 Tees thru flow 0 6.71 0 Check valves 0 33.6 0 Flowmeter 0 10 0 0 0 0 Total Eq. Length 40.2 Ctatir H-1 1 71 Calculation of TDH at various Flows Flow Static Head 3" Pipe Discharge TDH kVelocity Loss/100' 20 18 0.07 0.00 18.0728 0.18 40 18 0.26 0.00 18.2623 0.65 60 18 0.56 0.00 18.5554 1.38 80 18 0.95 0.00 18.9456 2.35 100 18 1A3 0.00 19.4289 4.54 3.55 120 18 2.00 0.00 20.0021 5.45 4.98 140 18 2.66 0.00 20.6628 6.35 6.62 160 18 3.41 0.00 21.4089 7.26 8.48 180 18 4.24 0.00 22.2389 8.17 10.54 200 18 5.15 0.00 23.1511 9.08 12.81 Dia. Length C Factor Flow Headloss Velocity 3 40.2 120 20 0.07 0.91 3 40.2 120 40 0.26 1.82 3 40.2 120 60 0.56 2.72 3 40.2 120 80 0.95 3.63 3 40.2 120 100 1.43 4.54 3 40.2 120 120 2.00 5.45 3 40.2 120 140 2.66 6.35 3 40.2 120 160 3.41 7.26 3 40.2 120 180 4.24 8.17 3 40.2 120 200 5.15 9.08 Pump M3/hr Curve 4.54 27 9.08 25.5 13.63 24 18.17 22.5 22.71 21.3 27.25 20.2 31.80 19 36.34 18.1 40.88 17.3 45.42 16.2 r iiiiiiitfl}*T.71R}1f}�R'!�Tl}}!'T'iiiii Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Sludge Holding Decant Pump Phase I Perrorman ce curves Submersible sewage pump FA 08.41E Sludge Holding Pump 1.75 HP 3 phase WiIo FA 08.41E 1740 RPM Will use VFD and flow meter *ftomd i0" due t R97 Aeration Calculation of Sludge Holding Basin Sludge Holding Calculations SH Volume = 28,951 Gallons SH Detention Time = 28,951 = 24.79 Days = 594.8932 Hours 1,168 Sludge Holding Volume in CuFt = 28,951 = 3,870 Cu. Ft. 7.481 SH Aeration Rate Required 30 CFM/1000 Cu. Ft. SH Aeration Required 116.10 SCFM Total 116.10 SCFM use 120 Air Volume Required Ultimate = 120.00 CFM = 203.88 m3/hr Use one blower capable of = 120.00 CFM Sludge Holding Max. backpressure = 17.00 = 7.36 PSI (Maximum) 2.31 Number of Diffusers in Sludge Holding = 20 EDI PermaCap 5 Diffussers Air Required per Diffusser = 120.00 = 6.00 CFM = 20 1 2 9 d 5 6 7 B 9 iR 41 12 13 14 15 OJr%w, 'FMperdWvpvr Drop Pipe Size = Friction Loss per Drop = Total Head on Sludge Holding Blower = Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Pressure Loss Per _ 10 inches Diffuser inches water Pressure Loss Per = 0.36 PSI Diffuser psi Diffussers per drop = 10 Number of Drops = 2 Air Flow per Drop in = 60.00 CFM Aeration Pipe Dia Area 4 Inch 4 12.5664 0.001 PSI 6 28.2744 Inch 8 50.2656 PSI 10 78.54 Inch 12 113.0976 PSI 16 201.0624 7.72 PSI = 531.9809 mbars = 15.72027 inHg EQ and Sludge Holding Kaiser BB52C Sludge Holding Aeration AAftaoed R9T Pipe Flow Wizard 0.12 Pipe details Aeration Calculation of Sludge Holding Basin www.pipeflow.co.uk r` Metric f*' Imperial Internal roughness Pipe material 0.001811 inch steel Internal diameter 6.G65 inch =* diam? Len gth 200 ft 5 Elevation change 0.000 ft Rise Flow J Vnlume at 0.0 psi g Compressed to 400 cu.fllmin 6.5007 psi g Air 40'C (104'F) Entry flaw : 11 277.326 cu.flimin Centistokes 1690004Ct Exit flaw : 279.089 cu.fUmin Gas density kg nr3 1.626673 at 6.443 psi g Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 7/T/2016 Results (Find pressure) Flow type Turbulent ReynokPs number 92208 Friction factor 0.019 Fluid velocity 23.038 ttfs Pressure drug 0.053 I psi J �Icalcuul�latlIepr��esslIuredrop II JJJ�J rigid pipe fttinccs 11 111�1 flf 71 stnd bend Iona bend nine bend elbow 45' return bend MW a U;�Z a p through tee branch tee strainer reducer (one size) expander (one size) G _ lV reduced ball full bore check swinq check wafer check lift gate valve globe valve globe angled butterfly stnd other W factor FOO 1U0 100 100 100 valve % open Sludge Holding Aeration AAftewd ion ¢u4"'Mte R57 Phase I Permeate Pump Permeate Rate 100,000.00 GPD Permeate Rate 69.4444444 GPM @ 1440 Minutes Permeate Rate 86.8055556 GPM @ 1152 Minutes allowing for relaxation 2 Inch Suction Pipe Flow Wizard Y1.12 www.pipeflow.co.uk 613012015 Pipe details r Metric r Imperial Results (Find pressure) Intern al rou gh nose Pipe material 0001,311 inch steel Intern al diameter z.o-o-o- inch �{ tliam7 Length 20.o-o-o- It 4 Elevation change o-.Ma R FR--T---] Fbw mj� Zj 21.7 gp-7; W ater OR 20'C (63'F) centistol,- 1.004000 4.998444 Relative tlensity 4 Inch Suction Flow type Turbulent Reynods nurrl6er 34177 Friction factor o-.025 Flu id velocity 2.216 fus Pressu re drop 0.434 1 ft hd tI C��alcuul�latlIepressure LL—il JJ��J rigid pipe fittings stnd loop Ig Ibow eturn flexible nl Flexible I— l I- bentl o I- bentl ° - 15' F -� bend F � Bend I7 4 a or, V L�u shalner a recducere) p ne odorci,c) Ieepgh , 1 - ❑ - Ones-z (o g - L p b 1 bell ball � check M check N check -W l Barb dupe�d �+ full— , 1- - o nlg- ter a 1-c liftConnector nfor gale globe Ek butterfly other a I Thin wall tube �ew�e I" : olve ° 1- globe ngletl In IJ slntl to iJ 'H'faclor o.00 Connector to iJ open 4CIear All � OK Pipe Flow Wizard v1.12 www.pipsflow.co.uk U30./2016 rigid nine flttinas flexible nines Pipe details Metric r. Imperial Results (Find pressure) Iii W Internal roughnss ePipe material 0 001811 Inch steel � Flow type Tu rhulent stnd boric! ��� Iona bond � bon ° 1- elbow 45' u I- return bentl I- o Flexible Bend I- Internal diameter Reynolds number 4 a � Dm pi ' 4.1- Inch * 6792G through tee branch tee strainer educer (qne ize7 xpander (one Loops Length FFldlon factor Q - 1 - g - g - slzel 0 - ft 4.g21 Elevation Change 0.000 ft rRise Fluid velocity 2.1W Rfi ball r ducetl ball full bore check wln q sAe.-I check water check lift Barb C�onnector Fig. JJ Pressuredrop 86.81 gplrFIJ 5,4 4.h39 R hd - OWater 24'C (68'F] Calculate pressure drop gate valve globe valveConnector Thin wall tube Centistkes 1.404444 g 4Rlative density 0.99MM � A21 J - 104 4-inch Discharge Pipe Flow Wizard d 12 www.pipeflow.co.uk 6.+3012016 rigid nine fittinass Flexible pipes Pipe details C Metric c. Imperial Results (Find pressure) Internal roughness Pipe material 0.001s11 inch steel - Flu. type Turbulent stnd bend fi I- Iona bend g - Di.e bend g I- elbow 45. g I- return bend g I- Flexible Bend lV Intern al diameter Reynolds numher 4 a a;4 L;] 2 3.9% inch Q{ diam9 through branch strainer ,d,-r evenler Length 7o- Friction factor o- 021 tee 1 I- tee J (one size) " J (one size) J Loops J " � Elevation change Fluid velocity U MI) R IR--� 2.221 Rls ball ball b�ore check check heck lift Barb C�onnector 4I Flow) Al Pressuredrop �reduced IV -9 �full 1' T �wing IV -9 �wafer IV 0 I- IV l 36.81 gprrvdSA - 3.646 1 R hd - :TE LE Water @ 20'C C68'F) Hod 1l M CalculatPpressuredrap I gate Iva globe Iva globe gletl butterfly bind other Wfoctor Thin wall tube Connector Centistokes Relarn,e de-ity 1.444444 0.99s4o-4 AD] a] Al F7,fJ 0 F-3, F I - o.o 0 0 -9d —611 1o0 - 1o0 - F7:-1 FT - opvalveen% Total Head 4.619 Feet Burgin Engineering, Inc Phase I Permeate Pump AO-1 ed �- ¢a4a&W RqT Permeate Pump Permeate Rate t69.444444 00.00 GPD Permeate Rate GPM @ 1440 Minutes Permeate Rate 05556 GPM @ 1152 Minutes allowing for relaxation 4ULCAH12-Ql 7 0,1 2 1CCO 1 4ULCILM 21-0.1 01 4 17CO 2 VULCAN12-02 2 02 2 iow VULCILM o6-0}i 3 1 1 17CO VULGILM 12-Wl 1 2 17CO VULCAN O8-DD2 6 2 1 iow A VULCAN 12-M 12 2 2 low VULCAN 24-062 2A 2 d IODO 5 VULCANo6-ow 6 3 1 17CO VULCAN o&DD5 8 5 1 iow 5 YULGAN 12-M 12 5 2 1flDD VULGM 24-0D5 2w 5 4 iow 4ULCILM %-om 6 6 1 1 DDo 7 VULGfLM 12-= ' 7 2 1 DDO VULGfLM 24-0Di 24 1 d 1 DDO VULCAN OD-012 6 12 1 iow VULCAN 12-ON 12 6 2 low D 11ULGAN 24-ON 24 9 4 DD6 VULCAN A9-DD1 a 1 8 BUD 4ULGM DA-m A 24 1 9D6 4ULGAN OD-D19 6 16 1 9DG 4ULGAN OD-612 812 2 am 9 4ULCIW 12-048 12 8 2 am 4ULCAH 2i-oOd 2A A 4 am W LCA H jmw 48 2 D 5Do VULCAN OA-034 A 34 1 iq)D VULCAN oo-m 8 28 1 7DD VULCAN oo-617 817 2 506 1 D YULGAX 12-01A 12 14 2 6D6 VULCAN 24-0D7 24 7 4 5D6 VULCM 4&M a 8 9 4W VULCAN OH-M 6 A#1944 GPM 1 5D6 11 YULE 12-M 7 22 2 5D6 4ULGdM 2A-010 10 d WD 4ULCA H !B-0oi5 48 5 n 9D6 VULCAN oA-11O A 114 1 ADD VULCAN oo-am 6 76 1 WD 12 VULCAN o&DSS 8 55 2 4W VULCAN 12-M 12 38 2 4W VULGAN 2A-019 2A 19 A 4W VULCAN 49-61 O a 10 8 9DD 4ULGU o8-115 6 115 1 350 4ULCAN 12-12A 12 12U 2 350 15 WULCANo6-210 8 210 1 3Co WLGI11112-Z10 12 210 2 me VULCAN o8-24A L I+ID 1 306 14 VULGAN oD-ADO L ADD 1 3D6 Burgin Engineering, Inc Permeate Pump 14ed �ft Qu�orsitlae R97 Membrane Air Calculation Membrane Calculations Membrane Volume = 13,129 Gallons Membrane Detention Time = 13,129 = 0.13 Days = 3.150997 Hours 100,000 Membrane Volume in CuFt = 13,129 = 1,755 Cu. Ft. 7.481 Membrane Stacks 4 stacks Total Membranes 16 Oxic Aeration Rate Required 28.50 CFM/Memrane Stack Oxic Aeration Required 114.00 SCFM Total 114.00 SCFM use 114 Air Volume Required Ultimate = 114.00 CFM = 193.686 m3/hr Use one blower capable of = 114.00 CFM Oxic Max. backpressure = 17.00 = 7.36 PSI (Maximum) 2.31 0000 )er of Diffusers in membrane = 20 Air Required per Diffusser = 114.00 = 5.70 CFM = 20 39.5' 3.50' Urethane 9 to 27 cfm 39.5' 3.50' EPUM 9 to 27 cfm Diffuser L..Vk Diffuser INet Adapter !I�/ 314' SS Nipple Air Outlet Membrane Flexible (optional) (Typical of Two) 5uppoM Membrane 44 44 Pressure Loss Per = Diffuser inches water Peak oesgo Design Active oifluser Dimensions Dry Model Airflow' Airflow' DWP' Surface .area Inches Weight 3 3 1-HO -HHO ft2 I rZ ❑xL I DxL Ihs 62x610 14 24 2-a 3-14 B-16 20-4 1.0 9.3 2.6 .14 66 x 610 2.4 1.07 6 15 26 2-9 3-IS 20.40 1.1 10,0 2.6 x 26 66 x 650 2.4 1.71 17 29 3-10 5-17 20-00 1.3 11.8 2.G z 30 00 x 762 2.9 1.32 3 39 3-14 S-24 111 20-46 1.7 1S.9 2.6 x 39 66 x 1003 3.8 1.72 22 37 4-13 7-22 23-38 1.3 11.6 3.7 x 20 95 x S02 3.0 1.36 34 50 7-20 12-34 23.43 2-0 18.3 3.7 x 30 95 x 762 4.5 2.04 91x1003" 44 74 9-27 15-46 9-19 2346 2.7 24.S 3.7 s 39 95.1003 .S 2.49 Drop Pipe Size = 2 Friction Loss per Drop = 0.015 Air Header = 4 Total Head on Sludge Holding Blower = 7.79 Pressure Loss Per = Diffuser psi Diffussers per drop = 5 11.4 inches 0.41 PSI Number of Drops = 4 Air Flow per Drop in = 28.50 CFM Aeration Pipe Dia Area Inch 4 12.5664 PSI 6 28.2744 Inch 8 50.2656 PSI 10 78.54 Inch 12 113.0976 PSI 16 201.0624 PSI = 536.4253 mbars = 15.8516 inHg Oxic Blower Kaiser BB 69 C Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Oxic Blower Phase I 1%ed �ai ¢u��scittae �Cf� Membrane Air Calculation Pipe Flow Wizard v1.12 ww.v.pipetlow.co.uk P1 f2015 Pipe details r Metric r. Imperial Results (Find pressure) Internal roughness Pipe material Flow type 0.003219 Inch Neoprene + Turbulent Internaldiameter number 1 — Inch tliam? �Reynalds 1 22643 Length Friction factor o-.o-28 Elevatlon change FluidvebcRy � 0.666 ft Ircse J 1 14.694 ftIs FbwJBI J Volume at 0.0 psi g Compressed to Pressure drop 28.5 -I- 0.015 I psi Air 20TCGS'F) p Centmtokes 15.100000 E8�643 cu_Pomin E fbw M Calcutatepressuredrop as Gdensity kgrm' 1.541646 It at . 7psi g In I � y I 9 1 a] � 9 Pipe Flaw Wizard v1.12 www.pipeflow.co.uk 711/2016 Pipe details r' Memo r Imperal Results {Find pressure} Internal roughness Pipe material Fbw type 0.p 03219 mch Neoprene + Turbulent Intern al diameter Reynakfs number d26g inch 41962 Length Friction factor 2g It M? 0.p24 Elevation change Fluid vebclty � 0.000 R iR.e 12.430 fife Fbw J J J Volume et p.d psi g Compressed to Pressure drop 1u ea �py -I g o-.o-g9 psi Air 21'C(63'F) u EM-ry cu.Nmin 0 Calculate pressuredrop Centstokes 15.1 GgGgG Ezd flow . at 7�991c 9 in ,� I r--p 1 ,Gq 1 F� Gas density kglm' 1 ffi{IS{10 Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 rigid pipe fittinrys flexible pipes IL 11L --A) k! n stnd bend Iona bend bend emow 45. return bend Flexible Bend "I iiiia I. iiiia I. iiiia I. o I. 1 I. 4 P � a LU `hrough branch strainer etlucer srpeain one (slzeJ (o sze) L00 5 P o-e I. lee I. a I. a 114 I. a I. bolt ball deck e tluced full bore g I. 1 I. a I. 0 r u I. gate v Iva a globe Iva globe glad butterfly stnd other 'N'fector Thin Wdll tube Conector n gI_ d I_ F J F� o.00 FIE 1uo- 1uo- 1oc 1cc yalye% Oxic Blower Phase I *ftml d �" ¢u4sc'Md R57 Membranes Avg Daily Flow Anoxic 1 Anoxic II Aerobic U70 Membrane Modules Membrane Quide Rail System Base Flow Per ModuleFlow per module Membrane Tank Mixed Liquor Sludge Age Sludge Waste Rate Sludge Holding EQ Total EQ, Anl, Aer, Anll, Membranes Detention Time at Avg Daily Flow Detention Time at Avg Daily Flow Water Processed through Membrane Membrane Type Membrane Manufacturer Membranes per Stack Number of Aeration Boxes Number of Membranes Membrane Surface Area Total Membrane Area Simple Flux Rate Membrane cycle time Maximumum Daily Time ON Actual Flux Rate During On Cycle # of Air Boxes Air required per membrane stack Air Required Total for Membranes Permeate Flow Rate Minimum Design Permeate flow per pump Design Permeate flow per pump Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 100,000.00 Gallons % Volume 13.13% 13,129.16 13.13% 13,129.16 13.13% 13,129.16 16 4 6,250.00 GPD 13.13% 13,129.16 14,368.00 mg/L 41 Days Gallons Gallons Gallons Gallons 1.18% 1,182.00 GPD 28.95% 28,951.47 GPD 28.95%1 28,951.47 81,468.02 Gallons 0.81 Days 19.55 Hours 100,000.00 Gallons per day U70-005 Sq. Ft. Sq. Ft. GPD*Sq. Ft. On Minutes GPD*Sq. Ft. ASCFM ASCFM GPM GPM GPD 6,250.00 Off EA 193.69 m3/hr 19.7157 m3/hr 31.5703 m3/hr A3-USA 4 4 16 812 12,992.00 7.70 8 1152 9.62 4 28.5 114 86.8055556 139 160,128 Membranes CIP Chlorine Feed Calculations Liquid Chemical Solutions Concentration (Ibs/ al) Hydrochloric Acid - 18' Be (28%) 2.70 Hydrochloric Acid - 20' Be (31.5%) 3.00 Hydrochloric Acid - 22' Be (35.2%) 3.50 Sulfuric Acid - -66' Be (93.2%) 14.30 Sulfuric Acid - -60' Be (77.7%) 11.10 Sodium Hydroxide - 50' BE (50%) 6.40 Chlorine Bleach (1.0%) 0.08 Chlorine Bleach (2.0%) 0.17 Chlorine Bleach (5.25%) 0.44 Chlorine Bleach (10%) 0.84 Chlorine Bleach (12%) 1.00 A-20 Antiscalent 9.60 F-86 Coagulent 9.60 F-88 Coagulent 1 9.60 Liquid Feed Rate Calculation Design Capacity of Membrane System 100,000.00 Gallons Permeate Rate with Relaxation 86.81 GPM STRENGTH OF FEED SOLUTION (%): 12 % RATE OF FLOW TO BE TREATED (GPM) 86.81 GPM DESIRED CONCENTRATION AFTER DILUTION mg/1): 500 mg/I Formula Feed Rate (gpd) = Dosage (mg/1) x Flow (gpm) 83.3 x Solution Concentration (Ibs/gal) FEED RATE (GPD) 521.04175 GPD FEED RATE (GPH) 21.71007292 GPH FEED RATE (GPM) 0.361834549 GPM Cleaning Solution per Membrane 90 Gallons # of Membranes 12 Total Solution Requires 1080 Gallons CIP Line Size Nominal 3 Inch CIP Inside Diameter 3.042 Inch CIP Inside Radius 1.521 Inch CIP Line Cross Sectional Area 7.267906246 Sq. In. CIP Line Cross Sectional Area 0.050471571 Sq. Ft. CIP Line Length to Membranes 50 Feet Cip Line Volume 2.523578558 Cu. Ft. Cip Line Volume 18.87889119 Gallons CIP Total Volume 1098.878891 Gallons CIP Feed Pump Runtime 12.65908483 Minutes Concentrated CIP Used per cleaning 4.580494244 Gallons Burgin Engineering, Inc. PO Box 1804 Irmo, Sc 29063 Page 1 Caustic Feed Calculations Liquid Chemical Solutions Concentration (Ibs/ al) Hydrochloric Acid - 18' Be (28%) 2.70 Hydrochloric Acid - 20' Be (31.5%) 3.00 Hydrochloric Acid - 22' Be (35.2%) 3.50 Sulfuric Acid - -66' Be (93.2%) 14.30 Sulfuric Acid - -60' Be (77.7%) 11.10 Sodium Hydroxide - 50' BE (50%) 6.40 Chlorine Bleach (1.0%) 0.08 Chlorine Bleach (2.0%) 0.17 Chlorine Bleach (5.25%) 0.44 Chlorine Bleach (10%) 0.84 Chlorine Bleach (12%) 1.00 A-20 Antiscalent 9.60 F-86 Coagulent 9.60 F-88 Coagulent 1 9.60 Liquid Feed Rate Calculation Design Capacity of Membrane System 100,000.00 Gallons Permeate Rate with Relaxation 86.81 GPM STRENGTH OF FEED SOLUTION (%): 50 % RATE OF FLOW TO BE TREATED (GPM) 86.81 GPM DESIRED CONCENTRATION AFTER DILUTION mg/1): 500 mg/I Formula Feed Rate (gpd) = Dosage (mg/1) x Flow (gpm) 83.3 x Solution Concentration (Ibs/gal) FEED RATE (GPD) 81.41277344 GPD FEED RATE (GPH) 3.392198893 GPH FEED RATE (GPM) 0.056536648 GPM Burgin Engineering, Inc. PO Box 1804 Irmo, Sc 29063 Page 1 Phosphorus Removal (Expected Influent Total Phosphorus per day based on Metcalf Eddy Table 5-4 = 8 mg/I TP Removed biologically 2.75 mg/I Phosporus to be removed by Alum Addition 5.25 mg/I Alum to P ratio 13 to 1 Daily Flow 0.1 MGD Mixed liquuor ortho -P = 4.3785 Ib/d Alum Required 56.9205 Ib/d Expeted Ortho Removed 75.00% Expected effluent phosphorus 1.3125 mg/I Pounds of Dry Alum per Gallon 5.43 Ibs/gallon Feedrate 10.4826 GPD Last Revised 10/26/16 Burgin Engineering, Inc Startup Water Volume Design Flow 15,000.00 GPD jDaily Sludge Production 177.30 GPD Equalization Tank ISludge Holding Total Tank Height 20.00 Feet Total Tank Height 20.00 Feet Freeboard 16.00 Feet Freeboard 16.00 Feet SWD 4.00 Feet SWD 4.00 Feet Width 10.00 Feet Width 10.00 Feet Length 21.50 Feet Length 21.50 Feet Volume 860.00 Cu. Ft. Volume 860.00 Cu. Ft. Volume 6,433.66 Gallons Volume 6,433.66 Gallons Total cell Volume with Freeboard 4,300.00 Cu. Ft. Total cell Volume with Freeboard 4,300.00 Cu. Ft. Total cell Volume with Freeboard 32,168.30 Gallons Total cell Volume with Freeboard 32,168.30 Gallons % of Design Flow 42.89%1 Days of Sludge Storage 36.29 Days Anoxic I Anoxic II Total Tank Height 20.00 Feet Total Tank Height 20.00 Feet Freeboard 20.00 Feet Freeboard 13.00 Feet SWD 0.00 Feet SWD 7.00 Feet Width 10.00 Feet Width 10.00 Feet Length 9.75 Feet Length 9.75 Feet Volume 0.00 Cu. Ft. Volume 682.50 Cu. Ft. Volume 0.00 Gallons Volume 5,105.78 Gallons Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard 14,587.95 Gallons Total cell Volume with Freeboard 14,587.95 Gallons % of Design Flow 0.00% % of Design Flow 34.04% Oxic Membrane Total Tank Height 20.00 Feet Total Tank Height 20.00 Feet Freeboard 20.00 Feet Freeboard 13.00 Feet SWD 0.00 Feet SWD 7.00 Feet Width 10.00 Feet Width 10.00 Feet Length 9.75 Feet Length 9.75 Feet Volume 0.00 Cu. Ft. Volume 682.50 Cu. Ft. Volume 0.00 Gallons Volume 5,105.78 Gallons Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard 1,950.00 Cu. Ft. Total cell Volume with Freeboard I 14,587.95 Gallons Total cell Volume with Freeboard I 14,587.95 Gallons % of Design Flow 1 0.00% % of Design Flow 1 34.04% Last Revised 10/26/16 Burgin Engineering, Inc. PO Box 1804 Irmo, Sc 29063 r Activated Sludge Waste Water Treatment Calculations - U.S. units 1. Aeration Tank Design (A. Design based on Volumetric Loading) Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes Inputs Calculations (based on Volumetric Loading) Prim. Effl. Flow Rate, Q. = 15,000 GPD Loading per day _pounds / Prim. Effl. Flow Rate, Q, _ _ MGD Aeration tank volume, V = ff3 M Prim. Effl. BOD, So = 275 mg/L Aeration tank vol. VMG = MG Aeration tank vol. VG = jjjj,258 Gallons Aeration tank MLSS, X = 14,957 mg/L Check on other design parameters: Design Vol. Loading, VIL = 80 Aeration tank HRT = q2.07 hr (lb BOD/day/1000 ft') Aeration tank F: M = 0.0131 % volatile MLSS, %VOI = SO% (Ib BOD/day/lb MLVSS) Aeration tank F:M = (lb BOD/day/lb MLSS) Equations used for Calculations: V = [ (8.34*S,*Q,)NL ](1000) VMG V*7.48/1,000,000 HRT = 24*VMG/Q, F:M = (8.34*S,*Q,)/(8.34*%VOI*X*VMG) A note on unit conversions: (8.34)*(mg/L) = Ib/MG Thus, lb/day of Boo or TSS, for known conc in mg/L and flow rate in MGD can be calculated from: (8.34)*(mg/L)*(MGD) = lb/day B. Aeration Tank Design based on hydraulic loading Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes Inputs Calculations (based on Hydraulic Loading) Prim. Effl. Flow Rate, Qo = _ MGD Prim. Effl. BOD, S. = 275 mg/L Aeration tank MLSS, X - q,g57 mg/L Aeration tank HRT = 5.5 hr % volatile MLSS, %VOI = SO% Aeration tank vol. VMG = 0.003 MG Aeration tank volume, V = 464 fl3 Check on other design parameters: Vol. Loading, VL = 74 2 (lb BOD/day/1000 ft3) Aeration tank F:M = 0.10 (Ib BOD/day/lb MLVSS) C. Aeration Tank Design based on F:M ratio Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes Inputs Calculations (based on F:M ratio) Prim. Effl. Flow Rate, Q. = 0.0150 M.- Prim. Effl. BOD, So = 275 mg/L Aeration tank MLSS, X = 14,957 mg/L Design Aer. tank F:M = 0.07 (lb BOD/day/lb MLVSS) % volatile MLSS, %Vol = = Aeration tank vol. VMG = 0.00492483 MG Aeration tank volume, V = 665 fl3 Check on other design parameters: Vol. Loading, VL = 51.8 (Ib BOD/day/1000 ft3) Aeration tank HRT = 7.g hr (Oxygen Requirement/Blower Calculations) Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes A. Oxygen Requirement/Blower Specifications (BOD Removal Only) Inputs Sec. Effl. BOD, Se = mg/L Design ww Flow Rate, Qo = 0.005 MGD Design increase factor for Oxygen transfer rate Prim. Effl. BOD, So = 275 mg/L Calculations 02 Transfer Effic., OTE = 5.0% lb BOD removed/day = 11 lb/day (from diffuser mfr or vendor) Design Air Temperature = 60 OF 02 req'd per day = 20 lb/day Design Atm Pressure = 14.7 psi Design 02 Transfer Rate = Ib/hr Press drop across diffuser: p 12.0 in H2O Design Air Density, g Y Pair = 0.0764 Ib/ft a (from diffuser mfr or vendor) Depth of diffuser = 6.0 ft Design Air Flow Rate, Qair = 28 cfm Blower efficiency, it = 70% Blower outlet press, PB2 = 17.7 psi Sludge ret. time, SRT = 37 days Blower Horsepower, HP = 0.5 hp B. Oxygen Requirement/Blower Specifications (BOD Removal and Nitrification) Input Influent TKN, TKNo = 35 g/m' Effl NH4-N conc, Ne = 0.50 g/m' Activated Sludge Kinetic Coefficients (See Typical Values in Table at right): Synth. Yield coeff., Y = Endog. decay coeff., kd = Synthesis yield coeff, Yn = (for nitrification) Endog. decay coeff., kdn 0.4 lb VSS/lb bCOD 0.12 lb VSS/d/lb VSS 0.12 lb VSS/lb NH4-N 0.08 lb VSS/d/lb VSS Temp coeff, 0, for kd Resid. biomass fract., fd = 0.15 Temp coeff, 0, for kdn (for nitrification) Temperature of WW = 61 °F Assumed Value, NO. = 30.1 mg/L (start with TKNo - Ne as the assumed value) Calculations kd at WW temperature = kdr, at WW temperature = Biomass 0.103 lb VSS/d/lb VSS VSS wasted, Px,bio = 0.069 lb VSS/d/lb VSS Nitrogen oxidized, NOx Diff. between Assumed & Calculated, ANOx = 0.0 lb/day mg/L mg/L Anoxic Denitrification Summer Number of Trains = Influent nitrate to basin = Effluent nitrate from basin = MLVSS = Water Temperature as C = Water Temperature as F = Dissolved oxygen = UDN (20°) = Denitrification rate, U'DN = Residence time, 6 = Residence time, 6 = Treatment Plant Flow = Treatment Plant Flow per Train = 1 mg/I mg/I mg/I degrees C degress F mg/I day day day hours GPD GPD 60 0.1 14957 21.1 69.98 0.5 0.1 0.0549717 0.07285228 1.74845484 15,000.00 15,000.00 Minimun Volume Anoxic Reactor = 1 1,092.781Gallons Winter Influent nitrate to basin = Effluent nitrate from basin = MLVSS = Water Temperature as C = Water Temperature as F = Dissolved oxygen = UDN (20°) = Denitrification rate, U'DN = Residence time, 0 = Residence time, 0 = Treatment Plant Flow = 60 mg/I mg/I mg/I degrees C degress F mg/I day day day hours GPD 1 14957 10 50 0.1 0.1 0.03801697 0.10376001 2.49024014 15,000.00 Treatment Plant Flow per Train = I 15,000.00 GPD Minimun Volume Anoxic Reactor = 1 1.556.40 1 Gallons Anoxic Tank Volume Used = 1 5,105.78 Gallons Retention Time Anoxic = HRT 1 8.169248 Hours Burgin Engineering, Inc. PO Box 1804 Last Revised Irmo, SC 29063 Startup Anoxic 10/26/16 Stateside WWTP Specifications April 15, 2015 Revised October 26, 2016 Prepared for: Old North State Water Company P.O. Box 67o Bailey, NC 27807 M. 10/2?/15 Prepared By M AM 0000000 000 Burgin Engineering Inc. P.O. BOX 1804 IRMO, S.C. 29063-1894 (803) 781-2965 Table of Contents Section Subject 2110 Site Clearing 2202 Earthwork 2205 Footing Excavation 2211 Shoring and Bracing 2221 Trenching, Backfilling and Compacting for Utility Systems 2260 Fine Grading 2280 Erosion and Sediment 2741 PVC Ball and Check Valves 2742 Sch 80 PVC Pipe 2743 PVC Pipe Sewer Forcemain 2744 Gate Valves - Matco-Norca 200 Series 2745 Process Piping - Ductile Iron Pipe 2746 Chemical Feed Tubing 2900 Grassing 2910 Fencing 3202 Infiltration Earthwork 3300 Cast -in -place Concrete 5040 Miscellaneous Iron and Steel Specifications 5041 Stainless Steel Grade 316 Specification 5126 Steel Sewage Tankage Plant 5350 Handrails, Ladders and Signs 9901 Blower Check Valves, pressure gauges and silencers 9902 Air Flow Meter IFM SD2001 9902A Air Flow Meter CDI 5400 9903 Blower Butterfly Valves 9904 Flow Meter 9905 Sewer Pressure Gages 9906 Sewer Check Valves 9907 Sewer Gate Valves 10050 Contec Fine Screen 10200 Equalization Blower 10205 Equalization Air Diffuser System 10210 Equalization Jockey Pump 10500 Anoxic Pumps 10600 Oxic Blower 10601 Oxic Air Diffuser System 11200 Mixer 11300 Blue Box 11700 Eyewash 11800 Membranes 11900 Turbidity Meter 12400 Micro C 12500 Permeate Pumps SECTION 02110 SITE CLEARING PART1GENERAL 1.01 SCOPE A. The work under this section includes the clearing of lands within the areas shown on plans where features of the work require clearing and the selective thinning of shrubs, trees, bushes and undergrowth. PART 2PRODUCTS - NOT USED PART 3 EXECUTION 3.01 CLEARING A. Clearing of every description shall be done under the broad interpretation of these specifications with regard for the necessary access to the land for the construction of the items shown and located on the construction plans. 1. Clearing shall consist of the felling and cutting up, or the trimming of trees, and the satisfactory disposal of the trees and other vegetation from the site, together with the down timber, snags, brush and rubbish occurring within the areas to be cleared. 2. All stumps, roots and brush in areas to be cleared shall be cut off below the original ground surface. Individual trees and groups of trees designated to be left standing within the cleared areas, shall be trimmed of all branches to such heights and in such manner as may be necessary to prevent interference with the construction operations, or as directed by the Engineer. 3. All limbs and branches required to be trimmed shall be neatly cut close to the bole of the tree or to main branches, and the cuts thus made shall be painted with an approved tree -wound paint. Individual trees, groups of trees, and other vegetation to be left standing, shall be thoroughly protected from damage incident to construction operations by the erection of barriers, or by such other means as the circumstances require. 4. Clearing operations shall be conducted so as to prevent damage by falling trees to trees left standing, to existing structures and installations, and so as to provide for the safety of employees and others. 3.02 GRUBBING A. Grubbing shall consist of the removal and disposal of all stumps, roots and matted roots from the site within the construction limits, or as directed by the Engineer. 1. In foundation areas and paved areas, stumps, roots, logs or other timber, matted roots, and other debris not suitable for foundation purposes shall be excavated and removed to a depth not less than 18 inches below any subgrade, shoulder, or slope. 2. All depressions excavated below the original ground surface for or by the removal of stumps and roots, shall be refilled with suitable material and compacted to make the surface conform to the surrounding ground surface. 3.03 DISPOSAL OF WASTE MATERIALS A. All vegetation, roots, brush, sod, rubbish and other unsuitable or surplus materials stripped or removed from the limits of construction, shall be removed from the project site. 1. Surplus material from excavations not required for filling, or backfilling, shall be wasted, as directed by the Engineer, at no additional expense to the Owner. 2. When approved by the Engineer, burning can be done at such a location and in such a manner that will meet local and other fire regulations. 3. Disposal by burning shall be kept under constant attendance until fires have burned out. a. Burning will not be allowed without proper permitting. 3.03 MEASUREMENT AND PAYMENT A. All costs for work under this section shall be included in the costs for the items which require the clearing and grubbing. END OF SECTION SECTION 02202 EARTHWORK PART 1 - GENERAL 1.01 SECTION INCLUDES A. Work shall include excavation and backfill for parking structure and site. 1.02 REFERENCES A. ASTM D698 Test Methods for Moisture -Density Relations of Soils and Soil -Aggregate Mixtures, Using 5.5 lb (2.49 Kg) Rammer and 12 inch (304.8 mm) Drop. B. ASTM D1556 Standard Test Method for Density of Soil in Place by the Sand -Cone Method. C. ASTM D2487 Standard Test Method for Classification of Soils for Engineering Purposes. D. ASTM D1557 Test Methods for Moisture -Density Relations of Soils and Soil -Aggregate Mixtures Using 10 lb (4.54 Kg) Rammer and 18 inch (457 mm) Drop. E. ASTM D2167 Standard Test Method for Density and Unit Weight of Soil in Place by the Rubber Balloon Method. F. ASTM D2922 Standard Test Methods for Density of Soil and Soil -Aggregate in Place by Nuclear Methods (Shallow Method). 1.03 RELATED DOCUMENTS A. Section 02221 - Trenching, Backfilling and Compacting for Utility Systems 1.04 DEFINITION A. "Excavation" consists of removal of material encountered to subgrade elevations indicated and subsequent disposal or stockpiling of materials removed. 1.05 QUALITY ASSURANCE A. Testing and Inspection Service: Owner will engage soil testing and inspection service for quality control testing during earthwork operations. 1.06 JOB CONDITIONS A. Site Information: 1. Data on indicated subsurface conditions are not intended as representations or warranties of accuracy or continuity between soil borings. It is expressly understood that Owner will not be responsible for interpretations or conclusions drawn there from by Contractor. Data will be made available for convenience of Contractor upon request. 2. Additional test borings and other exploratory operations may be made by Contractor at no cost to Owner. B. Existing Utilities:(See Section - 02221) C. Use of Explosives: The use of explosives is not permitted. 1 D. Protection of Persons and Property: 1. Barricade open excavations occurring as part of this work and post with warning lights. 2. Operate warning lights as recommended by authorities having jurisdiction. 3. Protect structures, utilities, sidewalks, pavements and other facilities from damage caused by settlement, lateral movement, undermining, washout and other hazardous created by earthwork operations. PART 2 - MATERIALS 2.01 SOIL MATERIALS A. Definitions: 1. Satisfactory soil materials are defined as those complying with ASTM D-2487 soil classification groups GW, GP, GM, SM, SW and SP. 2. Unsatisfactory soil materials are defined as those complying with ASTM D-2487 soil classification groups GC, ML, MH, CL, CH, OL, OH and PT. 3. Subbase Material: Naturally or artificially graded mixture of natural or crushed gravel, crushed stone, crushed slag, natural or crushed sand. 4. Drainage Fill: Crushed stone. 5. Backfill and Fill Materials: Satisfactory soil materials free of clay, rock or gravel larger than 2" in any dimension, debris, waste, frozen materials, vegetable and other deleterious matter. PART 3 - EXECUTION 3.01 EXCAVATION A. Excavation is Unclassified, and includes excavation to subgrade elevations indicated, regardless of character of materials and obstructions encountered. B. Unauthorized Excavation: 1. Removal of materials beyond indicated subgrade elevations or dimensions without specific direction of the Architect/Engineer. Unauthorized excavation, as well as remedial work directed by the Architect/Engineer, shall be at Contractor's expense. 2. Under footings, foundation bases, or retaining walls, fill unauthorized excavation by extending indicated bottom elevation of footing or base to excavation bottom, without altering required top elevation. Lean concrete fill may be used to bring elevations to proper position, when acceptable to Architect/Engineer. 3. Elsewhere backfill and compact unauthorized excavations as specified for authorized excavations of same classification, unless otherwise directed by Architect/Engineer. C. Additional Excavation: 1. When excavation has reached subgrade elevations, notify the Architect/Engineer who will make an inspection of conditions. 2. If unsuitable bearing materials are encountered at required subgrade elevations, carry excavations deeper and replace excavated material as directed by the Architect/Engineer. 3. Removal of unsuitable material and its replacement as directed will be paid on basis of contract conditions relative to changes in work. D. Stability of Excavations: 1. Slope sides of excavations to comply with local codes and ordinances having jurisdiction. Shore and brace where sloping is not possible because of space restrictions or stability of material excavated. 2. Maintain sides and slopes of excavations in safe condition until completion of backfilling. E. Shoring and Bracing: (See Section - 02210) F. Dewatering: 1. Prevent surface water and subsurface or ground water from flowing into excavations and from flooding project site and surrounding area. 2. Do not allow water to accumulate in excavations. Remove water to prevent softening of foundation bottoms, undercutting footings, and soil changes detrimental to stability of subgrades and foundations. Provide and maintain pumps, well points, sumps, suction and discharge lines, and other dewatering system components necessary to convey water away from excavations. 3. Establish and maintain temporary drainage ditches and other diversions outside ex- cavation limits to convey rain water and water removed from excavations to collecting or run-off areas. Do not use trench excavations as temporary drainage ditches. G. Material Storage: 1. Stockpile satisfactory excavated materials. Place, grade and shape stockpiles for proper drainage. 2. Locate and retain soil materials away from edge of excavations. 3. Dispose of excess soil material and waste materials as herein specified. H. Excavation for Structures: 1. Conform to elevations and dimensions shown within a tolerance of plus or minus 0.10', and extending a sufficient distance from foundations to permit placing and removal of concrete formwork, installation of service, other construction, and for inspection. 2. Take care not to disturb bottom of excavation. Excavate by hand to final grade just before concrete reinforcement is placed. Trim bottoms to required lines and grades to leave solid base to receive other work. Excavation for Pavements: Cut surface under pavements to comply with cross -sections, elevations and grades as shown. Basin Excavation: The infiltration basins shall be excavated to the cross section as shown in the detail. The basins are design to be 11.5 feet in depth from bottom of basin to top of dam. If the bottom foot of excavation is in a clay soil, then the contractor shall excavate until the entire clay layer is removed. The basin shall be returned to the cross section as shown on the detail by utilizing clean uniform sand. Fill material shall have an effective size of 0.15 to 0.25 mm, uniformity coefficient of <2, dust content of < 10% and a hydraulic conductivity of 10 ft/day. The basins shall excavated using an excavator or large track backhoe that will not have to operate from the bottom of the basin. The equipment must remain on the original surface so that no compaction will take place along the bottom of the basin. When the final elevation is reached the contractor shall scarify the bottom with the bucket to make sure the bottom is not left compacted. K. Cold Weather Protection: Protect excavation bottoms against freezing when atmospheric temperature is less than 350F (10C). 3.02 COMPACTION A. General: Control soil compaction during construction providing minimum percentage of density specified for each area classification indicated below. B. Percentage of Maximum Density Requirements: 1. Compact soil to not less than the following percentages of maximum density for soils which exhibit a well-defined moisture density relationship (cohesive soils) and not less than the following percentages of relative density, for soils which will not exhibit a well-defined moisture- density relationship (cohesionless soils). a. Structures, Building Slabs and Steps, Pavements: Compact top 12" of subgrade and each layer of backfill or fill material at 95% relative density for cohesionless material.(ASTM D 698). b. Lawn or Unpaved Areas: Compact top 6" of subgrade and each layer of backfill or fill material at 90% relative density for cohesionless soils.(ASTM D 698). c. Walkways: Compact top 6" of subgrade and each layer of backfill or fill material at 95% relative density for cohesionless material. (ASTM D 698). d. Pavement: Compact top 6" of subgrade and each layer of backfill or fill material at 98% relative density for cohesionless material. (ASTM D 1557). C. Moisture Control: 1. Where subgrade or layer of soil material must be moisture conditioned before compaction, uniformly apply water to surface of subgrade, or layer of soil material. Apply water in manner to prevent free water appearing on surface during or subsequent to compaction operations. Remove and replace, or scarify and air dry, soil material that is too wet to permit compaction to specified density. 2. Soil material that has been removed because it is too wet to permit compaction may be stockpiled or spread and allowed to dry. Assist drying by disking, harrowing or pulverizing until moisture content is reduced to a satisfactory value. D. Proof Rolling: After stripping superficial topsoils and vegetation the base of excavation should be proof rolled (compacted) prior to placement of backfill soil to develop final subgrade elevations. Proof rolling should be performed with a loaded tandem -wheeled dump truck (20 to 30 tons). For the first level subgrade, proof rolling requirements will be field determined by the on -site Architect/Engineer. 3.03 BACKFILL AND FILL A. Place acceptable soil material in layers to required subgrade elevations, for each area classification listed below. 1. In excavation use satisfactory excavated or borrow material. 2. Under grassed areas, use satisfactory excavated or borrow material. 3. Under walks and pavements, use satisfactory excavated or borrow material, or com- bination of both. 4. Under building slabs, use drainage fill material. 5. Behind retaining walls, use satisfactory borrow material. B. Backfill excavations as promptly as work permits, but not until completion of the following: 1. Acceptance of construction below finish grade. 2. Inspection, testing, approval, and recording locations of underground utilities. 3. Removal of concrete formwork and after concrete has reached design strength. 4. Removal of trash and debris. C. Ground Surface Preparation: 1. Remove vegetation, debris, unsatisfactory soil materials, obstructions, and deleterious materials from ground surface prior to placement of fills. Plow, strip, or break-up sloped surfaces steeper than 1 vertical to 4 horizontal so that fill material will bond with existing surface. 2. When existing ground surface has a density less than that specified under "Compaction" for particular area classification, break up ground surface, pulverize, moisture -condition to optimum moisture content, and compact to required depth and percentage of maximum density. D. Placement and Compaction: 1. Place backfill and fill materials in layers not more than 6" in loose depth for material compacted by heavy compaction equipment, and not more than 4" in loose depth for material compacted by hand -operated tampers. 2. Before compaction, moisten or aerate each layer as necessary to provide optimum moisture content. Compact each layer to required percentage of maximum dry density or relative dry density for each area classification. Do not place backfill or fill material on surfaces that are muddy, frozen, or contain frost or ice. 3. Place backfill and fill materials evenly adjacent to structures, piping or conduit to required elevations. Take care to prevent wedging action of backfill against structures. 3.04 GRADING A. General: Uniformly grade areas within limits of grading under this section, including adjacent transition areas. Smooth finished surface within specified tolerances, compact with uniform levels or slopes between points where elevations are indicated, or between such points and existing grades. B. Grading Outside Building Lines: 1. Grade areas adjacent to building lines to drain away from structures and to prevent ponding. Finish surfaces free from irregular surface changes, and as follows: a. Lawn or Landscaped Areas: Finish areas to receive topsoil to within not more than 0.10' above or below required subgrade elevations. b. Walks: Shape surface of areas under walks to line, grade and cross-section, with finish surface not more than 0.10' above or below required subgrade elevation. c. Pavements: Shape surface of areas under pavement to line, grade and cross-section, with finished surface not more than 1/2" above or below required subgrade elevation. C. Grading Surface of Fill under Building Slabs: Grade smooth and even, free of voids, compacted as specified, and to required elevation. Provide final grades within a tolerance of 1/2" when tested with a 10' straightedge. D. Compaction: After grading, compact subgrade surfaces to the depth and indicated percentage of maximum or relative density for each area classification. 3.05 BUILDING SLAB DRAINAGE COURSE A. General: Drainage course consists of placement of drainage fill material, in layers of indicated thickness, over subgrade surface to support concrete building slabs. B. Placing: 1. Place drainage fill material on prepared subgrade in layers of uniform thickness, conforming to indicated cross -sections and thickness. Maintain optimum moisture content for compacting material during placement operations. 2. When a compacted drainage course is shown to be 6" thick or less, place material in a single layer. 3.06 FIELD QUALITY CONTROL A. Quality Control Testing During Construction: Allow testing service to inspect and approve subgrades and fill layers before further construction work is performed. The owners testing service will perform tests as follows: 1. Field density tests in accordance with ASTM D 1556 (sand cone method) or ASTM D 2167 (rubber balloon method), and ASTM D 2922 (nuclear method), as applicable. 2. Foundation Subgrade: For each strata of soil on which footings will be placed, at least one test to verify required design bearing capacities. Subsequent verification and approval of each footing subgrade may be based on a visual comparison of each subgrade with related tested strata, when acceptable to Architect/Engineer. 3. Paved Areas and Building Slab Subgrade: Make at least one field density test of subgrade for every 2000 sq. ft. of paved area or building slab, but in no case less than 3 tests. In each compacted fill layer, one field density test for every 2000 sq. ft. of overlaying building slab or paved area, but in no case less than 3 tests. 4. Foundation Wall Backfill: Take 2 field density tests every 50 linear feet, at locations and elevations as directed. B. If in opinion of Architect/Engineer, based on testing service reports and inspection, subgrade or fills which have been placed are below specified density, provide additional compaction and testing at no additional expense to Owner. 3.07 MAINTENANCE A. Protection of Graded Areas: 1. Protect newly graded areas from traffic and erosion. Keep free of trash and debris. 2. Repair and re-establish grades in settled, eroded, and rutted areas to specific tolerances. B. Reconditioning Compacted Areas: Where completed compacted areas are disturbed by sub- sequent construction operations or adverse weather, scarify surface, re -shape, and compact to required density prior to further construction. C. Settling: Where settling is measurable or observable at excavated areas during general project warranty period, remove surface (pavement, lawn or other finish), add backfill material, compact, and replace surface treatment. Restore appearance, quality, and condition of surface or finish to match adjacent work, and eliminate evidence of restoration to greatest extent possible. 3.08 DISPOSAL OF WASTE MATERIALS A. Removal from Owner's Property: Remove waste materials, including unacceptable excavated material, trash and debris, and dispose of it off Owner's property. END OF SECTION SECTION 02205 FOOTING EXCAVATION PART 1 - GENERAL 1.01 SCOPE: The work consists of providing excavation for spread footings and wall footings, and inspection of excavation. 1.02 EXCAVATION: Filling, backfilling, compaction, shoring and bracing shall be in accordance with Section 02202, EARTHWORK. A. Unsuitable Bearing: Where suitable soil bearing is not encountered at the elevations shown on the drawings, the Engineer may direct in writing that the excavation be carried to elevations below those shown on the drawings or submit a footing design for a lower soil pressure. B. Unauthorized Excavation below the elevations or beyond other required limits indicated on the drawings or specified shall be remedied at the Contractor's expense by increasing the depth of walls, piers and footings as directed. Backfilling under concrete footings will not be permitted. C. Clearance: Excavation shall extend a sufficient distance from footings to allow for placing and removal of forms and for inspections, except where the concrete for footings is to be placed directly against excavated surfaces. Undercutting will not be permitted. 1.03 INSPECTION: A. Footing excavation inspections shall be performed by the Construction Manager. B. Each and every column footing excavation shall be inspected and recorded. C. Wall footing excavation shall be inspected, tested and recorded at 30 foot intervals. D. Prior to, and on the same day, as concrete placement, the Construction Manager shall legibly indicate on a form the following: 1. Date of inspection. 2. Location of excavation. 3. Actual ascertained bearing capacity. 4. Actual bottom elevation. 5. Actual plan: dimensions at bottom of excavation. 6. Verification of rebar placement, size, quantity, and spacing in accordance with contract criteria. 7. Bottom of excavation to be free of debris and rubble. 8. Overall acceptance of the excavation to receive concrete placement. 9. Date of concrete placement. E. At least seven days prior to this start of footing excavation, the Contractor shall arrange for a meeting with his Project Superintendent and the Construction Manager to review the above inspection procedures. F. Copies of the hand -entered inspection forms shall be maintained on site by the Project Superintendent. G. Upon completion of all footing excavation work, the Construction Manager shall prepare a final typewritten report of all data. Submit two copies to the Contractor and three copies to the Engineer for file. Page 11 1.04 DEWATERING: The Contractor shall provide, maintain and operate sufficient pumping equipment of the proper capacity to keep the excavations free from water during construction. If soft spots occur in excavated areas as a result of improper maintenance, the Contractor shall remove the unsuitable material and increase the depth of the construction at his own expense. 1.05 SPECIAL SOIL PREPARATION for column footings and wall footings located in demucked area as indicated on structural drawings. A. Overexcavate below bottom of footing. Width of overexcavation shall be width of footing. Depth of overexcavation will be determined in the field. B. Place 6 inches of #57 stone at bottom of footing. Compact well with whacker -packer type mechanical tamper. C. Backfill over the #57 stone with D.O.T. approved crusher run base course stone. D. Compact crusher run stone within ±3% its optimum moisture content. Compact to a minimum of 98% of the maximum dry density as determined by the Modified Proctor Compaction Test (ASTM D1557). Compact in 6 inch lifts. E. Crusher run stone will be inspected and tested by independent testing laboratory. 1.06 CONCRETE: All concreting, forming, reinforcing, etc., shall be carried out under Division 3, CONCRETE. 1.07 FILLING AND BACKFILLING: All forms below grade will be removed and the excavation shall be cleaned of all waste materials and debris. Excavations shall be backfilled as soon as possible, but not until concrete has gained enough strength to resist backfilling operations. Backfill for free- standing structures shall be placed on opposite sides at the same time to approximately the same elevations. Provisions shall be made against any wedge action and slopes bounding or within the areas to be backfilled shall be stepped if necessary to prevent wedge action. Backfill shall be as specified under Section 02202, EARTHWORK. END OF SECTION Page 12 SECTION 02211 SHORING AND BRACING PART 1 - GENERAL 1.01 QUALIFICATION A. Work under this Section shall be performed by a firm experienced and competent in shoring and bracing. Such firm shall present evidence to the Architect that is has successfully accomplished shoring and bracing under similar conditions on projects of similar magnitude. 1.02 COORDINATION A. Contractor shall coordinate the work of this Section with related Earthwork and Footing Excavations to the extent that work shall be accomplished safely and in proper sequence. 1.03 RESPONSIBILITY A. Excavation adjacent to and around existing streets shall be performed in such a manner as to avoid horizontal or vertical movement or loss or undermining of ground. Any damage to existing adjacent structures or streets because of work under this Section shall be corrected by Contractor at no additional cost to the Owner. 1.04 SUBSURFACE SOIL DATA A. Subsurface investigations have been made at the project site and the results are available for inspection in the Architect's office. The information was obtained for use in preparing the foundation design, but the Contractor may draw his own conclusions therefrom. No responsibility is assumed by the Architect or Owner for subsoil quality or conditions other than at the locations, and at the time the exploration was made. No claim for extra compensation or for extension of time will be allowed on account of subsurface conditions inconsistent with the data shown, except as provided elsewhere herein. PART 2 - PRODUCTS 2.01 SHORING AND BRACING A. Shoring and bracing shall be constructed of sound material, accurately placed and securely braced. 2.02 PROVIDE SHORING A. Provide shoring, including soldier beams and wood lagging, steel sheeting, or other protective measures, as may be necessary to protect at all times adjacent structures, facilities and utilities. Submit to the Architect for examination, design drawings for protective measures, complete with calculations, prior to starting work. The Contractor shall assume the entire responsibility for the adequacy of the design, installation and effectiveness of all shoring and protective methods utilized and shall make good, at his expense, damage resulting from failure to take adequate measures for protection of persons and adjacent property (including but not limited to land, structures, facilities, pavement, utilities and grades). Remove shoring when no longer required, unless otherwise approved. Page 1 2.03 PRIOR TO INSTALLATION A. Prior to installation, the Contractor shall make every effort to determine the presence of existing underground conditions not indicated. If unknown services or obstructions are discovered, the Contractor shall notify the Architect before proceeding. END OF SECTION Page 2 SECTION 02221 TRENCHING, BACKFILLING AND COMPACTING FOR UTILITY SYSTEMS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Excavating, preparation of pipe laying surface, pipe bedding, backfilling, compaction, and surface restoration for utility systems. B. Excavation of Mechanical/Electrical Work: Excavation and backfill required in conjunction with underground mechanical and electrical utilities, and buried mechanical and electrical appurtenances is included as work of this section. 1.02 REFERENCES A. American Society for Testing and Materials (ASTM) 1. ASTM D422 Particle - size Analysis of Soils 2. ASTM D698 Moisture - Density Relations of Soils and Soil - Aggregate mixtures using 5.5 lb. Rammer and 12 inch Drop. 3. ASTM D1556 Density of soil in place by the Sand - Cone Method 4. ASTM D2167 Density and Unit Weight of soil in place by the Rubber Balloon Method. 5. ASTM D2487 Classification of soils for engineering purposes. 6. ASTM D2488 Description of soils (visual - manual Procedure). 7. ASTM D2922 Density of soil and soil - aggregate in place by nuclear methods. 8. ASTM D3017 Moisture content of soil and soil - aggregate in place by Nuclear Methods. 9. ASTM D4318 Liquid limit of soils. B. American Water Works Association (AWWA) 1. AWWA C600 Installation of Ductile - Iron Pressure Pipe. 1.04 JOB CONDITIONS A. Existing Utilities: 1. Locate existing underground utilities in areas of work. 2. Provide adequate means of support and protection during earthwork operations. 3. Utilities encountered during excavation, uncharted or incorrectly charted shall be kept in operation. Consult utility owner immediately for directions. 4. Repair damaged utilities to satisfaction of utility authority at no cost to Owner. 5. Do not interrupt existing utilities serving facilities occupied and used by owner or others, during occupied hours, unless acceptable temporary utility services have been provided. 6. Provide minimum of 48-hour notice to Architect/Engineer, and receive notice to proceed before interrupting any utility. B. Protection of Persons and Property: 1. Provide adequate barricades, construction signs, torches, red lanterns and guards as required. 2. Protection shall be placed and maintained by the Contractor at his expense during the progress of the construction. 3. Obstructions to traffic, material piles, equipment and pipe, shall be enclosed by fences or barricades and shall be protected by proper lights when the visibility is poor. 4. The rules and regulations of O.S.H.A. and appropriate authorities safety provisions shall be observed. 5. Shoring and Sheeting shall be used if the soil conditions are not substantial to: a. prevent undermining of pavements and slabs. b. prevent movement in bank or slopes. c. prevent movement in vertical wall trenches. 6. Protect satisfactory material from becoming spoil by water, debris, organic material. Page 1 7. A temporary surface shall be placed over the trench top as soon as possible after compaction in traveled areas. The temporary surface shall: a. maintain a smooth surface b. meet grade of adjacent undisturbed surface c. maintained at Contractor's expense until final restoration 1.05 DEFINITIONS A. Definitions 1. Adsorption - The attachment of water molecules to the surfaces of soil particles. 2. Aggregate - Relatively inert granular mineral material such as sand, gravel, slag, crush stone, etc. a. Fine aggregate - material that will pass a No. 4 screen. b. Course aggregate - material that will not pass a No. 4 screen. 3. Angular aggregate - aggregate which possess well - defined edges formed at the intersection of roughly planar faces. 4. Base coarse - a layer of specified or selected material of planned thickness constructed in the subgrade or subbase for the purpose of serving one or more functions such as distributing load, providing drainage, minimizing frost action, etc. 5. Backfill - The area above the initial backfill to finish grade or grade specified. 6. Bedding - The section from the top of the foundation to the bottom of the pipe. 7. Clay - fine grained soil or the fine grained portion of soil that can be made to exhibit plasticity (putty like) within a range of water contents, and that exhibits considerable strength when air dry. 8. Cohesionless soils - a soil that when unconfined has little or no strength when air dried and that has little or no cohesion when submerged. 9. Cohesive soils - a soil that when unconfined has considerable strength when air dried and that has significant cohesion when submerged. 10. Compaction - The densification of a soil by means of mechanical manipulation. 11. Differential Settlement - settlement that varies in rate or amount, or both, from place across a structure. 12. Displacement - a change in position of a material point. 13. Ductility - condition in which material can sustain permanent deformation without losing its ability to resist load. 14. Elasticity - property of material that returns to its original form or condition after the applied force is removed. 15. Fineness - a measure of particle size. 16. Fines - portion of soil that passes through a No. 200 U.S. Standard sieve. 17. Foundation - material below bedding that represents the bottom of trench. 18. Water Table - elevations at which the pressure of the water is zero (0) with respect to the atmospheric pressure. 19. Ground -Water Level - - the level below which the rock and subsoil, to unknown depths, are saturated. 20. Hardpan - a hard impervious layer, composed chiefly of clay, cemented by relatively insoluble materials, that does not become plastic when mixed with water and definitely limits the downward movement of water and roots. 21. Haunching - from the bottom of the pipe to 1/4 of pipe outside diameter above the spring line (3/4 of pipe outside diameter above the pipe bottom). 22. Initial Backfill - from top of haunching section to the bottom of the final backfill. 23. Liquid Limit - the water content corresponding to the arbitrary limit between the liquid and plastic states of consistency of a soil. 24. Moisture Content - the percentage by weight of water contained in the pore space of a rock or soil. 25. Muck - stone, dirt, debris, or useless material or an organic soil of very soft consistency. 26. Mud - a mixture of soil and water in a fluid or weakly solid state. 27. Optimum moisture content - the water content at which a soil can be compacted to a maximum dry unit weight by a given compactive effort. Page 2 28. Plasticity - the property of a soil or rock which allows it to be deformed beyond the point of recovery without cracking or appreciable volume change. PART 2 - PRODUCTS 2.01 SATISFACTORY MATERIALS A. Satisfactory material shall consist of any material classified by Unified Soil Classification System (USCS) and ASTM D2487, Table 1 as GW, GP, GM, SW, SP, SM, and SC. 2.02 UNSATISFACTORY MATERIALS A. Unsatisfactory materials include but are not limited to those materials containing roots and other organic matter, trash, debris, frozen materials and stones larger than 3 inches and materials classified in USCS as PT, OR OL, CH, GC, MH, CL, and ML. B. Unsatisfactory materials also include man-made fills, refuse, or backfill from previous construction. C. Satisfactory materials which are classified as wet or saturated by ASTM D2488 shall be considered unsatisfactory material unless dried to optimum moisture content. 2.03 COHESIONLESS AND COHESIVE MATERIALS A. Cohesionless materials shall include materials classified in USCS as GW, GP, SW, and SP. Cohesive materials include materials classified as GC, SC, ML, GL, MH, and CH. Materials classified as GM and SM will be identified as cohesionless only when the fines are nonplastic. 2.04 UNYIELDING MATERIAL A. Unyielding material shall consist of rock and gravelly soils with stones greater than 3 inches in any dimension or as defined by the pipe manufacturer, whichever is smaller. 2.05 UNSTABLE MATERIAL A. Unstable material shall consist of materials unable to properly support the utility pipe, conduit, or appurtenance structure. 2.06 DEGREE OF COMPACTION A. Degree of compaction shall be expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D-698. 2.07 EMBEDMENT MATERIALS A. Embedment materials listed herein include a number of processed materials plus the soil classifications listed under the Unified Soil Classification System (USCS) (Method D 2487 and Practice D 2488). These materials are grouped into four broad categories according to their suitability for this application. 1. Class I - Angular, 1 inch, graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells. 2. Class 11 - Coarse sands and gravels with maximum particle size of 1 inch, including variously graded sands and gravels containing small percentage of fines, generally granular and non - cohesive, either wet or dry. Soil Types GW, GP, SW, and SP are included in this class. 3. Class III - Fine sand and clay gravels, including fine sands, sand -clay mixtures, and gravel -clay mixtures. Soil Types GM, GC, SM and SC are included in this class. 4. Class IV - Silt, silty clays, and clays, including inorganic clays and silts of medium to high plasticity and liquid limits. Soil Types MH, ML, CH and CL are included in this class. Page 3 PART 3 - EXECUTION 3.01 CONSTRUCTION METHODS A. Construction on Site and in Easements: 1. Confine all operations to the site or easement area 2. Take precautions to prevent any cave-in of disturbance beyond the site or easement limits or damage to improvements within the easement. 3. Restore damage areas outside of the easement area to original condition. 4. All debris shall be disposed of in approved means. 5. Fences, shrubbery or other type of surface improvements located in easements will require protection during construction. 3.02 EXCAVATION A. Excavation shall be performed to the lines and grades indicated. No classification of excavation will be made. B. Stockpile: 1. Stockpile material satisfactory for backfilling at a sufficient distance from the trench to avoid overloading and to prevent slides or cave-ins. 2. If construction limits prevent the stockpiling of excavated material adjacent to the banks of the trench transport immediately excavated material to its ultimate destination (backfill or off -site). 3. Provide adequate drainage for the stockpiles and surrounding areas, by means of ditches, dikes, or other approved methods. 4. Grade to prevent surface water from flowing into the excavation. 5. Remove accumulating water from trenches. 6. Protect stockpiles from contamination with unsatisfactory excavated material or other material that may destroy the quality and fitness of the suitable stockpiled material. 7. Failure to protect stockpiles and any satisfactory material that becomes contaminated will be removed and replaced with satisfactory material from approved sources at no additional cost to the Owner. 8. Excavated material not required or unsatisfactory for backfill shall be completely removed from the site. 9. Avoid obstructing sidewalks and driveways. 10. Leave fire hydrants, valve pit covers, valve boxes, curb stop boxes, or other utility controls unobstructed and accessible. C. Excavation for Appurtenances: 1. Leave 12 inches clear between the outer structure surfaces and the face of the excavation or support members. 2. Rock shall be cleaned of loose debris and cut to a firm surface either level, stepped, or serrated. 3. Remove loose disintegrated rock and thin strata. 4. Take care not to disturb the bottom (foundation) of the excavation when placing concrete or masonry. 5. Excavation to the final grade level shall not be made until just before the concrete or masonry is to be placed. D. Trench Excavation: 1. Excavate to the dimension and depth shown in the plans, or required. 2. Slope or brace trench walls, above the area designated as "initial backfill", to meet OSHA requirements. Vertical side wall shall be maintained below the area designated as "initial backfill". E. Sheeting, Shoring and Bracing: 1. Open -cut trenches shall be sheeted and braced or otherwise protected as required to protect life, property, or the work and as required by Federal, State, or municipal ordinances. Page 4 2. The minimum protection shall conform to the recommendations in O.S.H.A. Safety and Health Standards for Construction. 3. A sand box or trench shield may be used in lieu of sheeting as permitted by O.S.H.A. 4. When close -sheeting is used, it shall be so driven as to prevent adjacent soil from entering the trench either below or through such sheeting. 5. Where shoring and bracing are used, the trench width shall be increased accordingly. 6. Sheeting and bracing which is ordered left in place shall be cut off 18-inches below grade. 7. Trench bracing, except that ordered left in place, may be removed when the backfilling has reached the respective levels of such bracing. 8. Sheeting, except that ordered left in place, may be removed after the backfilling has been completed or has been brought to such an elevation as to permit its safe removal. F. Trenches With Sloping Sides, Limited: 1. When working conditions and right-of-way permit allow, excavate pipe line trenches with sloping sides, but with the following exceptions: a. to save site improvements. b. adjacent to a structure or building. c. violates easement or right-of-way permit. G. Bottom Preparation: 1. Accurately grade the bottom to provide uniform bearing and bottom quadrant support of each pipe section and to avoid differential settlement. 2. When unstable material is encountered in the bottom of the trench, such material shall be removed to the depth as required to provide acceptable pipe foundation and replaced to the proper grade with Class I material. 3. Over excavation of trench bottom - fill over excavation with an acceptable class of embedment material to at least 6 inches below pipe and compact to a minimum of 90% Standard Proctor Density, ASTM D 698. Rock shall be removed to a minimum of 6 inches below the invert of the pipe. 3.03 DEWATERING A. Trenches shall be kept dewatered at all times by bailing sump pumps at the lower end of the trench, by well -pointing or other approved means. B. Surface water shall be prevented from flowing into trenches by diking, ditching or otherwise directing the flow of surface water. C. Disposal of water shall be in accordance with local erosion and sediment control regulations. Silty or muddy water shall not be permitted to enter a water course, open ditch or storm drain until after flowing through a sediment trap or basin. D. Running Water: 1. Remove running water from trench before laying pipe. 2. Select the method of water removal. a. Use Class I material for pipe bedding which will serve as a trench drain and/or underdrain from which the excess water will be pumped via trench side pumps. b. Well points. 3. Take necessary precautions to insure that the trench wall will not be removed as a result of the running water. 3.04 BACKFILL AND COMPACTION A. Backfill shall be placed in layers not exceeding 6 inches loose thickness for hand operated machine compaction, and 8 inches loose thickness for other than hand operated machines, unless otherwise specified. 1. Each layer shall be compacted to at least 98% maximum density for cohesionless soils and 95 % maximum density for cohesive soils, unless otherwise specified. Page 5 2. Compaction shall be tested by ASTM D698. B. Replacement of Unyielding Material: Unyielding material removed from the bottom of the trench shall be replaced with satisfactory material of class specified for that trench section (Haunching, Initial Backfill, etc.). C. Replacement of Unstable Material: Unstable material removed from the bottom of the trench or excavated shall be replaced with the specified class of material for that trench section (Haunching, Initial Backfill, etc.). E. Foundation: Take care to undercut only what is required for bedding and leave foundation undisturbed. In situations where unstable material is encountered below the bedding, it shall be removed to the depth required, replaced with Class I material in 6" layers and compacted to 98% of maximum density. F. Bedding: shall consist only of Class I material. G. Haunching: place in layers of a maximum of 6 inches loose thickness. The haunching shall be brought up evenly on both sides of the pipe for the full length of the pipe. Compaction rates for materials used in Haunching area are as follows: 1. Class I: Requires hand tamped compaction a. Care shall be taken to ensure proper pipe support under pipe in haunching areas. 2. Class 11 and III: 98% maximum density H. Initial Backfill: 1. Place to a minimum depth of 12 inches above the pipe crown loose thickness and compacted. 2. When using ductile iron pipe use Class I, Class II, or Class III materials, a. at a moisture content that will facilitate compaction, b. be free from stones larger than 1 inch in any dimension or as recommended by pipe manufacturer, whichever is smaller. c. If the pipe is coated or wrapped for protection against corrosion, the backfill material shall be free of stones larger than 1 inch in any direction or as recommended by the pipe manufacturer whichever is smaller. 3. Compaction rates a. Class I material: hand tamped. b. Class II and Class III: 98% maximum density. c. Class IV material shall not be used in initial backfill area. Final Backfill: Class II, Class III, or Class IV material. Final backfill shall contain no unsuitable material which includes organic matter, trash, debris, frozen materials and stones larger than 3 inches. 1. Sidewalks, Turfed or Sodded Areas and Miscellaneous Areas: a. Deposit in layers of a maximum of 12 inch loose thickness. b. Compact to 95% maximum density for cohesive soils and 95% maximum density for cohesionless soils. c. Water flooding or jetting methods of compaction will be permitted for granular non - cohesive backfill material provided prior approval is granted from the Architect/Engineer. d. Water jetting shall not be allowed to penetrate the initial backfill. 2. Backfill for Manholes, Catch Basins and other Appurtenances: a. Carefully place backfill so that the structure will not be damaged by the shock of falling earth. b. Deposit and compact as specified for initial backfill above. c. Place as to prevent eccentric loading and excess stress on the pipe or structure. 3. Roadways and Parking Areas: a. Deposit on lifts not exceeding 6" loose thickness. b. Compacted to 100% maximum density. Page 6 3.05 SPECIAL REQUIREMENTS A. Water lines: Trenches shall be of a depth to provide a minimum cover of 3 feet from finish grade to top of pipe. B. Storm and Sanitary Sewer lines: Trenches shall be to indicated depth to provide proper slope for flow in pipe. 3.06 TESTING A. Owner will engage soil testing and inspection services for quality control testing during earthwork operations. B. Determination of Density: 1. Tests shall be performed in sufficient numbers to ensure that the specified density is being obtained. 2. A minimum of one laboratory moisture -density relation test and companion classification test shall be performed on each different type of material used for backfill. 3. Under areas to be paved, one sand cone density test and companion classification test shall be performed for each alternative lift of backfill in trenches at increments of 100 feet or fraction thereof. 4. In other areas, one sand cone density test and companion classification test shall be performed on each lift of backfill at interval spacing of 200 linear feet of trench, or fraction thereof. 5. Laboratory tests for moisture -density relations shall be determined in accordance with ASTM D 698 or ASTM D 1557, as specified in these specifications. 6. Characteristics of backfill material shall be determined in accordance with particle size analysis of soils in accordance with ASTM D 422. 7. Field in -place density shall be determined in accordance with ASTM D 2167. 8. Trenches improperly compacted shall be reopened to the necessary depth, then refilled and compacted to the density specified at no additional cost to the Owner. 3.07 RESTORATION OF EXISTING SURFACES A. Paved and grassed areas disturbed by operations required under this Section shall be restored as indicated on the Drawings or specified herein at no cost to Owner. END OF SECTION Page 7 SECTION 02260 FINE GRADING PART 1 GENERAL 1.01 DESCRIPTION A. The Contractor shall furnish all labor, materials and equipment and perform all work and services necessary to complete in a satisfactory manner the site preparation, excavation, filling, compaction and grading as shown on the drawings and described in these specifications. B. This work shall consist of all fine grading, and all subsidiary work necessary to complete the subgrade of the roadway after completion of mass grading. In addition, backfill of curbs, trimming of shoulders, final grassing of disturbed areas and relevant erosion control measures are included under this item. C. Prior to bidding the work, the Contractor shall examine and inspect the construction site as to the nature and location of the work, and the general and local conditions at the construction site; including, without limitation, the character of surface or subsurface conditions and obstacles to be encountered on and around the construction site; and shall make such investigation as he may deem necessary for the planning and proper execution of the work. 1.02 QUALITY CONTROL A. Testing and inspecting services will be provided by the Owner who will have an authorized representative on the site to check compaction and determine suitability of fill materials and designate areas of borrow and disposal. PART 2 PRODUCTS 2.01 GENERAL A. Soil to be fine graded shall be the product of mass grading. PART 3 EXECUTION 3.01 FINE GRADING A. Roadway subgrade, shoulders and ditches shall be final graded within the limits and to the elevation shown on the Drawings. Grading operations shall be so conducted that materials shall not be removed or loosened beyond the required limits. The finished surfaces shall be left in smooth and uniform planes such as are normally obtainable from the use of hand tools. If the Contractor is able to obtain the required degree of evenness by means of mechanical equipment he will not be required to use hand labor methods. Shoulders and slopes shall be neatly trimmed and finished as shown on the plans unless otherwise approved by the Engineer in writing. B. Subgrades shall be compacted to a minimum of 98 percent Modified Proctor based on American Association of State Highway and Transportation Officials (AASHTO) Designation T-180, or 95 percent Standard Proctor based on AASHTO Designation T-99. 1. Moisture content of soil should be controlled as necessary to obtain specified densities, based on the moisture -density relationship developed by AASHTO tests. C. The finished subgrade shall conform to such elevations as shown or otherwise noted on the drawings, within a tolerance of ±0.1 foot. Page 1 D. The Contractor shall be solely responsible for all lines, levels and measurements for this work. He shall provide his own instruments and survey crew to maintain this control throughout the duration of his work. The Engineer will assist only to the degree that he will point out the corner monuments and benchmarks, and will check the accuracy of the work performed as required by his own means. END OF SECTION Page 2 SECTION 02280 EROSION AND SEDIMENTATION CONTROL PART1 GENERAL 1.01 GENERAL A. This section of the specifications is taken directly from the Pregrading Contract Specifications and will hereby become Erosion and Sedimentation Control Specification for the General Contract for construction of this project. The General Contractor will use this specification as a guide in maintaining the previously installed measures of the Pre -grading Contractor and in controlling the grading etc. of the General Contract. 1.02 DESCRIPTION A. Furnish and install Erosion and Sedimentation Control Structures, Grading Features, and Soil Stabilization measures as indicated on the drawings as specified herein and as follows. 1. Erosion and sedimentation control features indicated on the drawings are minimum recommendations only and the erosion and sedimentation control measures required herein are not subject to approval of Federal, State, or local agencies, however, it is desired and a requirement of this contract that the work be equal or better than the minimum required by these agencies. B. Within 30 days provide ground cover on all disturbed areas not within the immediate area of building construction, as outlined in Section 02485 - Seeding. Maintain this ground cover as required by job conditions until final acceptance of the Pre -grading Contract work by the Architect/Engineer and the General Contractor. C. Erosion and Sedimentation Control shall include the following: 1. Silt Fences 5. Stone Dam 2. Earth Berms 6. Hay Bales 3. Gravel & Straw Filters 7. Jute Thatched Banks 4. Seeding - See Section 02485 8. Rip -Rap PART PRODUCTS 2.01 MATERIALS AND PERFORMANCE A. Silt Fences 1. Furnish and install silt fences where shown on the drawings and as detailed herein. 2. Size of silt fence shall be sufficient to collect all runoff water which will flow toward it during heavy rains or drainage related work. 3. Maintain silt fence throughout the construction work by the following: a) Remove accumulated sediments or debris at regular intervals to maintain good working condition. b) Repair any damage, tears, etc. caused by construction equipment, water pressure, or exposure which might prevent proper operation of the silt fences. c) Where there may be any evidence of water by-passing around or under the silt fence, modify the grading adjacent to the fence to prevent this. If there is excessive erosion at the edges of the silt fences, regrade and provide a 6" - 8" layer of gravel as a filter to stabilize this portion of the ground. B. Earth Berms 1. It is intended that runoff water not be allowed to drain over any area of steep (20% or greater) cut or fill earth which is unprotected. Page 1 2. Provide earth berms at the top of any sloping ground being graded in excess of 20% slope and where indicated on the drawings. 3. Berms should be 2'-0" high, unless otherwise noted, uniformly mounded and wide enough to prevent cave-in during rain. 4. Berm shall serve one or both of the following: a) To pond run-off water and allow its gradual absorption or evaporation. b) To direct surface water toward silt fences or other sediment controlling measures. 5. It is intended that a full and functional earth Berm be built and maintained daily as fill operations progress. Intermediate earth berm locations shall be established by the Contractor as required. C. Gravel & Straw Filters 1. Gravel and straw filters are nominal 24" high piles of crushed stone, uniformly graded from the small 1/4" diameter to large 1-1/2" diameter sieve sizes and mixed with approximately one bale of straw. 2. Gravel and straw filters shall be placed around or over the tops of all active catch basins in the storm drain system. Provide a heavy hardware cloth or other screen to retain the gravel while allowing the passage of filtered water. D. Lawn Operations 1. On any site permitting, partial lawn operations shall be undertaken as soon as possible following the earth disturbing activities and as directed by the Architect/Engineer. 2. Site areas required for access to the work and for the stockpiling of materials will not require lawn operations until the completion of the work. 3. Final lawn operations on these areas will commence as soon as practical, following completed finished grading and construction. E. Stone Dam 1. Locate stone dams of size and shape as shown and noted on drawings. Base of dam shall rest on solid ground. 2. Construct dam using 8" - 16" stone for center or filtering portion. The arm or extension may be constructed or compacted earth as shown on the drawings. 3. Top of the dam shall have a level area at least 3'-0" extending the full length of the dam. 4. Slope sides of the dam 45 degrees or less. 5. On the up -stream face of the dams, 12" of 1-1/2" washed stone, or sufficient stone to smooth over and to fill the voids in the larger stones. 6. Following the construction of the stone dams, remove accumulated sediments at regular intervals. F. Hay Bales 1. Place lines of hay bales end -to -end where required or where shown on the drawing to retain filter run-off water. 2. Provide wood stakes on the downhill side of the hay bales as required to hold in position throughout the construction. 3. Remove bales and clean up following the work. NOTE: Hay bales may be used for later grassing requirement if approved by the Architect. G. Jute Thatching 1. Definition - Jute thatching is a coarse, open -mesh, web -like material woven of heavy jute twine. It comes in rolls approximately 225' long and 4' wide. It is used as a mechanical aid to protect the soil from erosion during the critical period of vegetative establishment. 2. Furnish and install jute thatching in waterways, channels, and slopes in excess of 20 degrees slope or else where as shown on the drawings. 3. Installation Procedures: a) Preparing a Channel and Seeding: To prevent meandering, slope channel to center to confine low flows to the channel where thatching will be laid. (1) Fertilization: Lime and fertilize to standard recommendations for waterways and critical area planting. Disk as needed but do not cultipack. Page 2 (2) Vegetative Spriggings: Plant grass sprigs or similar material specified before the thatching is put down. Spacings for planting may vary. Maximum sprig spacing under thatching: 10 x 20 inches. (3) Seedings: Split the application. Sow half the seeds before placing the thatching. Plant the remaining half after the thatching is laid. b) Laying the Thatching: The thatching may be laid on loose soil only after all rocks, clods, and sticks have been picked up that would prevent contact with the soil surface. NOTE: Contact will soil surface is a requirement for all thatched areas. (1) Start laying the thatching from the top of the channel and unroll downgrade so that one edge of the strip coincides with the channel center. Lay a second strip parallel to the first on the other side of the channel and allow a 2" overlap. If one roll of thatching does not extend the length of the channel, continue downhill with additional rolls. (2) Securing the Thatching - Bury the top end of the jute strip in a trench 4" or more deep. Tamp the trench full of soil. Reinforce with a row of staples driven through the jute about 4" downhill from the trench. These staples should be about 10" apart. Then staple the overlap in the channel center. The staples should be about 3 to 5 feet apart. The outside edge may be stapled similarly at any time after the center has been stapled. Closer stapling along the edges is required where concentrated water may flow into the channel. (3) Erosion Stops - At any point the thatching may be folded for burying in silt trenches and secured as were the upper ends. This checks water flow and erosion that may begin under the matting. It also gives improved tie -down. The procedure is recommended on steeper slopes of sandy soil or areas subject to seepage. Spacings of stops vary from 25 to 100 feet. (4) Diversions - Where diversion terraces outlet into the waterway, the outlet should be protected with thatching used in the same manner as in the main channel. The thatching for the outlet is laid first so that thatching in the main channel will overlap the outlet strip. (5) Thatching -Soil Contact - Get contact between thatching and soil by rolling at right angle after laying, stapling and seeding is complete. Perfect contact is vital to keep water flow over, not under, the thatching. (6) Hair -pin shaped wire staples, No. 8 gauge; 8 and 10 inches long have been used. The longer staples are used in loose or wet soil. (c) Inspection - After job completion, make sure the thatching is in contact with the soil at all places and that critical areas are securely stapled down. H. Rip -Rap 1. Furnish and install all rip -rap indicated on the drawings and as specified herein. All rip -rap wil be installed over heavy duty filter fabric. 2. Rip -rap used as energy dissipaters at pipe outlets, etc. will be size and shape as noted on drawings. 3. Rip -rap on channel banks will be generally as follows: a) Rip -rap shall not reduce the size of an existing waterway. b) Cut back and smooth up the existing or new bank where rip -rap is to be placed. Angle of bank shall not exceed 45 degrees, unless stones are set in beds of concrete (subject to the approval of the Architect). c) Cut into the waterway bottom at least 2'-0" to retain the rip -rap and to form a "toe" at least 3'-0" wide to prevent the rip -rap from sliding in to the waterway. d) Install heavy duty porous filter fabric in rolls from the top of the bank to the toe of the rip - rap. Weight bottom edge of each sheet of filter fabric with a full width of steel pipe or rod. Lap side joints 8" plus/minus and staple with No. 8 gauge wire 1-1/2" wide x 10" long driven into the bank at 24" o.c. plus/minus. Bury top end of filter 12" into the bank. e) Install rip -rap beginning at the bottom using 18" - 24" or larger rocks to form the toe. Use care not to rupture the filter fabric with the power equipment. f) Finished rip -rap on the banks shall be a minimum of 2'-0" thick without large voids between any of the rocks. Rocks dropped or rolled into the waterway (beyond the toe) shall be removed following the work. Page 3 2.02 COMPLETION AND ACCEPTANCE A. The Pregrading Contractor will maintain all of the measures as shown on the drawings and as specified herein until completion and acceptance of the pre -grading work by the Architect/Engineer and the General Contractor. After complete establishment of ground cover and evidence of no further washing and erosion, the General Contractor will remove all temporary measures as instructed by the Architect/Engineer and/or Owner. END OF SECTION Page 4 Section 02742 PVC PIPE - SCHEDULE 80 APPLICATION: Corrosion resistant pressure pipe, IPS sizes 1/8" through 24", for use at temperatures up to and including 140 'F. Pressure rating (210 psi to 1230 psi) varies with schedule, pipe size, and temperature and is generally resistant to most acids, bases, salts, aliphatic solutions, oxidants, and halogens. Chemical resistance data is available and should be referenced for proper material selection. Pipe exhibits excellent physical properties and flammability characteristics (independently tested flame and smoke characteristics-ULC). Typical applications include: chemical processing, plating, high purity applications, potable water systems, water and wastewater treatment, irrigation, agricultural, and other industrial applications involving corrosive fluid transfer. SCOPE: This specification outlines minimum manufacturing requirements for Polyvinyl Chloride (PVC) Schedule 80 iron pipe size (IPS) pressure pipe. This pipe is intended for use in applications where the fluid conveyed does not exceed 140°F. This pipe meets and or exceeds the industry standards and requirements as set forth by the American Society for Testing and Materials (ASTM) and the National Sanitation Foundation (NSF International). PVC MATERIALS: The material used in the manufacture of the pipe shall be domestically produced rigid polyvinyl chloride (PVC) compound, Type I Grade I, with a Cell Classification of 12454 as defined in ASTM D 1784, trade name designation H707 PVC. This compound shall be gray in color as specified, and shall be approved by NSF International for use with potable water (NSF Std 61). DIMENSIONS: PVC Schedule 80 pipe shall be manufactured in strict accordance to the requirements of ASTM D1785 for physical dimensions and tolerances. Each production run of pipe manufactured in compliance to this standard, shall also meet or exceed the test requirements for materials, workmanship, burst pressure, flattening, and extrusion quality defined in ASTM D 1785. All belled -end pipe shall have tapered sockets to create an interference -type fit, which meet or exceed the dimensional requirements and the minimum socket length for pressure -type sockets as defined in ASTM D2672. All PVC Schedule 80 pipe must also meet the requirements of NSF Standard 14 and CSA Standard B137.3 rigid PVC pipe for pressure applications, and shall bear the mark of these Listing agencies. This pipe shall have a flame spread rating of 0-25 when tested for surface burning characteristics in accordance with CAN/ULC-S102-2-M88 or equivalent. MARKING: Product marking shall meet the requirements of ASTM D 1785 and shall include: the manufacturer's name (or the manufacturer's trademark when privately labeled); the nominal pipe size; the material designation code; the pipe schedule and pressure rating in psi for water @ 73°F; the ASTM designation D1785; the independent laboratory's seal of approval for potable water usage; and the date and time of manufacture. SAMPLE SPECIFICATION: All PVC Schedule 80 pipe shall be manufactured from a Type I, Grade I Polyvinyl Chloride (PVC) compound with a Cell Classification of 12454 per ASTM D1784. The pipe shall be manufactured in strict compliance to ASTM D 1785, consistently meeting and/or exceeding the Quality Assurance test requirements of this standard with regard to material, workmanship, burst pressure, flattening, and extrusion quality. The pipe shall be manufactured in the USA, using domestic materials, by an ISO 9001 certified manufacturer. Standard lengths of pipe sizes 6" and larger shall be beveled each end by the pipe manufacturer. All pipe shall be stored indoors after production at the manufacturing site until shipped from factory. This pipe shall carry the National Sanitation Foundation (NSF) seal of approval for potable water applications. Schedule 80 Dimensions O. D. 1 /8" .405T.195 ..- 0.095 0.063 1230 1 /4" .540 .282 0.119 0.105 1130 3/8" .675 .403 0.126 0.146 920 1 /2" .840 .526 0.147 0.213 850 3/4" 1.050 .722 0.154 0.289 690 1 " 1.315 .936 0.179 0.424 630 1-1 /4" 1.660 1.255 0.191 0.586 520 1-1 /2" 1.900 1.476 0.200 0.711 470 2" 2.375 1.913 0.218 0.984 400 2-1/2" 2.875 2.290 0.276 1.500 420 3" 3.500 2.864 0.300 2.010 370 3-1/2" 4.000 3.326 0.318 2.452 350 4" 4.500 3.786 0.337 2.938 320 5" 5.563 4.768 0.375 4.078 290 6" 6.625 5.709 0.432 5.610 280 8" 8.625 7.565 0.500 8.522 250 10" 10.750 9.493 0.593 12.635 230 12" 12.750 11.294 0.687 17.384 230 14" 14.000 12.410 0.750 20.852 220 16" 16.000 14.213 0.843 26.810 220 18" 18.000 16.014 0.937 33.544 220 20" 20.000 17.814 1.031 41.047 220 24" 24.000 21.418 1 1.218 1 58.233 210 The pressure ratings given are for water, non -shock, @ 73°F. The following temperature de -rating factors are to be applied to the working pressure ratings (WP) listed when operating at elevated temperatures. Multiply the working pressure rating of the selected pipe at 73F, by the appropriate Be- rating factor to determine the maximum working pressure rating of the pipe at the elevated temperature chosen. EX: 10" PVC SCH 80 @ 120F = ? 230 psi x 0.40 = 92 psi max. @ 120F THE MAXIMUM SERVICE TEMPERATURE FOR PVC IS 140F. Solvent -cemented joints should be utilized when working at or near maximum temperatures. The use of PVC for threaded connections at temperatures above 110F is not recommended; use flanged joints, unions, or roll grooved couplings where disassembly is necessary at elevated temperatures. •.- De-Rating73 1.00 80 0.88 90 0.75 100 0.62 110 0.51 120 0.40 130 0.31 140 0.22 Thread only Schedule 80 or heavier walls. Threading requires a 50% reduction in pressure rating stated for plain end pipe @73F. Threading of Schedule 40 PVC pipe is not a recommended practice due to insufficient wall thickness. Chemical resistance data should be referenced for proper material selection and possible de -rating when working with fluids other than water. ASTM STANDARD D1784 MATERIAL EQUIVALENTS: Cell Classification 12454 = PVC Type I Grade I = PVC1120 Pipe sizes shown are manufactured in strict compliance with ASTM D 1785. SECTION 02743 PVC PIPE SEWER FORCE MAIN PART GENERAL 1.01 SCOPE A. Sewer forcemains shall be constructed as specified in the applicable section of these specifications. Rigid PVC pressure pipe as described in this specification is designed to transport wastewater at pressures (including surge) up to the maximum class rating. 1.02 PIPE MATERIALS A. Material used to produce the pipe and couplings shall conform to ASTM D1784, Type 1, 2000 psi design stress. Unless otherwise noted, all PVC force mains shall be Class 160 (SDR 26) PVC pipe and shall conform to the latest revision of ASTM D2241. The manufacturer's mark and year of manufacture shall be stamped on each length of pipe. PVC pipe shall be installed in accordance with ASTM D-2321, latest revision. All ductile iron pipe forcemain shall conform to ASTM A-377. 1.03 PIPE JOINTS A. Slip joints shall be manufactured in accordance with ANSI Specifications. Bell shall be shaped to receive the circular gasketed coupling. Spigot ends shall have tapered ends. Rubber gasketing shall conform to ASTM D1869, latest revision. Connections shall be made by installing manufacturer's lubricant guiding tapered end into bell until contact with gasket, and applying steady force sufficient to make solid contact between tapered end and base of bell. 1.04 FITTINGS A. All fittings shall be mechanical joint, made up with steel bolts, ASTM-A307, Grade B. 1.05 VALVES A. All gate valves less than 2-1/2 inches shall be single disc, double seat, tapered wedge construction in accordance with AWWA Specification C-500. Gate valves 3" and larger shall be iron body, bronze mounted and constructed in accordance with AWWA Specification C-500. Unless otherwise noted, gate valves shall have non -rising stems and shall be installed vertically, and enclosed in C.I. boxes. Gate valves larger than 12" diameter shall be geared, the minimum ratio to be 2:1 for valves 12" to 24"; 3:1 for valves 30" to 36"; 4:1 for valves over 36". 1.06 CHECK VALVES A. Check valves shall be iron body bronze mounted swing check valves with no lever or spring. Check valves shall be manufactured to be used either in horizontal or vertical position. The valves shall be equal to Clow F-5380. 1.07 PROTECTION OF OTHER UTILITIES AND STRUCTURES A. Any damage done to existing utility lines, services, poles, and structures of every nature shall be repaired or replaced by the Contractor at his own expense. 1. The approximate position of certain known underground lines are shown on the plans for information. 2. Existing small lines are not shown. 3. The Contractor shall locate these and other possible unknown utility lines by coordination with utility company or by use of an electronic pipe finder, and shall excavate and expose all existing underground lines in advance of trenching operations. 4. Sewer lines in relation to water lines must conform to "Ten State Standards", Section 38.3, at a minimum. 5. Sewer lines shall be laid a minimum of 100 feet from any existing well. The distance shall be measured from outside edge to outside edge. 6. Sewer manholes shall be laid a minimum of 10 feet from any existing water lines. The distance shall be measured from outside edge to outside edge. END OF SECTION 2 ROOM Qa&2r oQOf 0AYX vas ME�W MATGD_Na�� - Resilient Wedge Flanged Ends P Non Rising Stem Bolted Bonnet Epoxy Coated Stainless Steel Stem 200 PSI NON -SHOCK WOG MAXIMUM TEMPERATURE 140OF Applications: Irrigation, Potable Water, Turf, Golf Course, Water Distribution Service & Feed Lines, Sewage Disposal Burgin Engineering, Inc. PO Box 1804 Irmo, SC 29063 Telephone: 80 3-73 0-1175 Conforms with AWWA C509 Flanges Conform With ANSI 1316.1 L r SIZE de APROX_ (inch) L De Co he n T We H 5e WT. CBS. 2" 7.0 6.0 4.75 .75 4 .63 7.87 9.84 .94 31 3" 8.0 7.5 6.00 .75 4 .75 7.87 12.40 1.10 53 4.' 9.0 6.0 7.50 .75 8 .94 9.45 13.98 1.10 86 6" 10.5 11.0 9.50 .88 8 .98 12.60 17.13 1.26 141 8' 11.5 13.5 11.75 .88 8 1.14 14.17 20.87 1.26 231 10" 13.0 16.0 14.25 1.00 12 1.18 15.75 25.39 1.42 359 12" 22.0 19.0 17.00 1.00 12 1.26 15.75 28.35 1A2 513 ASTM No. PART MATERIAL DESIGNATION 1 Body Cast Iron A126 CLB 2 Disc Ductile Iron A395 GR65-45-12 Buna-N D2000 3 Stem Nut Bronze B62 4 Bonnet Gasket Buna-N D2000 5 Stem Stainless Steel A276 GR304 6 Bonnet Cast Iron A126 CLB 7 Clip Ring Steel C1065 8 Packing Box Cast Iron A126 CLB 9 Operating Nut Cast Iron A126 CLB 10 Top Bolt Steel A307 GRB 11 Washer Steel Commercial 12 0-Ring Buna-N D2000 13 Packing Box Gasket Buna-N D2000 14 Bonnet Bolt Steel A307 GRB 15 Split Ring Bronze B62 16 Packing Box Bolt Steel A307 GRB 17 Handwheel Cast Iron A126 CLB Section 02744 - Matco-Norca 200 Series Gate Valve Specification SECTION 02745 DUCTILE IRON PIPE PART GENERAL 1.01 SCOPE A. Process piping shall be constructed as specified in the applicable section of these specifications. 1.02 PIPE MATERIALS A. Material used to produce the pipe and couplings shall conform to ASTM D1784, Type 1, 2000 psi design stress. The manufacturer's mark and year of manufacture shall be stamped on each length of pipe. All ductile iron pipe forcemain shall conform to ASTM A-377. 1.03 PIPE JOINTS A. Slip joints shall be manufactured in accordance with ANSI Specifications. Bell shall be shaped to receive the circular gasketed coupling. Spigot ends shall have tapered ends. Rubber gasketing shall conform to ASTM D1869, latest revision. Connections shall be made by installing manufacturer's lubricant guiding tapered end into bell until contact with gasket, and applying steady force sufficient to make solid contact between tapered end and base of bell. 1.04 FITTINGS A. All fittings shall be mechanical joint, made up with steel bolts, ASTM-A307, Grade B. 1.05 VALVES A. All gate valves less than 2-1/2 inches shall be single disc, double seat, and tapered wedge construction in accordance with AWWA Specification C-500. Gate valves 3" and larger shall be iron body, bronze mounted and constructed in accordance with AWWA Specification C-500. Unless otherwise noted, gate valves shall have non -rising stems and shall be installed vertically, and enclosed in C.I. boxes. Gate valves larger than 12" diameter shall be geared, the minimum ratio to be 2:1 for valves 12" to 24"; 3:1 for valves 30" to 36"; 4:1 for valves over 36". 1.06 CHECK VALVES A. Check valves shall be iron body bronze mounted swing check valves with no lever or spring. Check valves shall be manufactured to be used either in horizontal or vertical position. The valves shall be equal to Clow F-5380. 1.07 PROTECTION OF OTHER UTILITIES AND STRUCTURES A. Any damage done to existing utility lines, services, poles, and structures of every nature shall be repaired or replaced by the Contractor at his own expense. 1. The approximate position of certain known underground lines is shown on the plans for information. 2. Existing small lines are not shown. 3. The Contractor shall locate these and other possible unknown utility lines by coordination with utility company or by use of an electronic pipe finder, and shall excavate and expose all existing underground lines in advance of trenching operations. 4. Sewer lines in relation to water lines must conform to "Ten State Standards", Section 38.3, at a minimum. 5. Sewer lines shall be laid a minimum of 100 feet from any existing well. The distance shall be measured from outside edge to outside edge. 6. Sewer manholes shall be laid a minimum of 10 feet from any existing water lines. The distance shall be measured from outside edge to outside edge. END OF SECTION Section 02746 Tubing for Chemical Feed 3/8"OD x 1 /4"ID Translucent PE Discharge Tubing, 25' Roll Notes: Plastic Tubing For Chemical Feed Applications There is a BIG difference in the quality of polyethylene (PE) tubing from one brand to another. For chemical feed applications in the water industry where chlorine is used extensively, we have chosen to stock only the very best brands and grades available. In unmanned facilities, you want tubing you can trust. Our premium line of polyethylene discharge tubing is extruded from high molecular weight resin for long term strength. Resistance to stress cracking greatly exceeds that of ordinary PE tubing. Longer life, higher burst/working pressures and product consistency over every foot of tubing are benefits of using our premium polyethylene tubing. We also offer popular sizes of a high quality standard grade of PE tubing at very competitive prices. If you do not need the superior working pressure of the premium grade, the standard grade will offer cost savings with proven reliability. For water and wastewater chemical feed pumps, use PVC for suction lines and polyethylene for discharge lines. For outdoor applications, use black tubing which provides UV light resistance. Black, high -density PE tubing is the best choice for high pressure pumps and gas chlorinators. When determining size, remember that tubing is measured OD, vs. pipe and hose which are measured ID. Note: The tubing is now sold in prepackaged lengths: 25-, 50- or 100-foot rolls. For rolls of tubing over 100 feet, please call for a price quote. SECTION 02900 GRASSING PART1 GENERAL 1.01 DESCRIPTION A. The work includes furnishing all labor, materials, and equipment and performing all operations in connection with the seeding of the sites as specified herein. 1.02 AREAS NOT INCLUDED A. All areas except the following are to be seeded. 1.03 MATERIALS A. All materials shall conform to the following specifications, unless specifically stated otherwise. Samples and/or descriptions of all materials shall be submitted to the Engineer for approval. 1.04 SEED A. All seed shall conform to all State laws and to all requirements and regulations of the South Carolina Department of Agriculture. The several varieties of seed shall be individually packaged or bagged and tagged to show name of seed, net weight, origin, and lot number. Mixtures of different types of seed shall be weighed and mixed in the proper proportions in the presence of the Engineer. Mixture for seed shall be of the following weights per 1000 square foot of area during planting dates shown: From May 1 - August 31 4 - 6 ozs. Centipede Grass 1 pound Brown Top Millet 2 pounds Hulled Bermuda 25 pounds 10-10-10 Fertilizer 75 pounds Limestone 75 pounds Limestone 1.05 FERTILIZER From September 1 - April 30 4 - 6 ozs. Centipede Grass 2 pounds Annual Rye Grass '/2 pound Hulled Bermuda 1'/2 pounds Unhulled Bermuda 25 pounds 10-10-10 Fertilizer A. Fertilizer shall be dry, in granular or powder form, delivered to the site in manufacturer's original bag or container, marked as to formula and non-acid reaction. Weather -damaged fertilizer will not be acceptable. Fertilizer shall be mixed, commerical containing percentages of available nitrogen, phosphoric acid and potash of 10-10-10. 02900-1 1.06 LIME A. Lime shall be agricultural grade ground limestone. Ground limestone shall contain not less than 88 percent of calcium carbonate content equlivalent, and shall be of such fineness that 90 percent will pass through a No. 10 sieve and not less than 50 percent through a No. 50 sieve. 1.07 EMULSIFIED ASPHALT A. Emulsified asphalt shall conform to South Carolina State Highway Department Standard Specifications for Highway Construction, Edition of 1973, Section 406.06. 1.08 STRAW MULCH A. Straw mulch shall conform to the following specifications. Areas to be seeded include all areas where the ground cover has been disturbed in connection with the construction. All sides, slopes, bottoms or any other exposed surfaces shall have the full application of seed and mulch as specified herein. 1.08 TOPSOIL A. Topsoil shall be respread from the topsoil stockpile, after construction is completled, on all surfaces to a minimum depth of 4 inches. 1.10 SEEDING DATES AND RATES OF APPLICATION A. Seeding shall be performed during the periods specified in the seeding schedule. Seeding work shall not be conducted when the ground is frozen or excessively wet. The rate of application of seed shall conform to the rates stated in the schedule number. 1.11 ADVANCE PREPARATION A. Areas to be seeded shall be brought to the proper line, grade and cross section as shown on the plans or as previously constructed before seeding operations are started. If any damage by erosion or other causes has occurred after completion of grading and before beginning the application of fertilizer and lime, the Contractor shall repair such damage. This shall include filling washes, smoothing irregularities, and repairing other incidental damage. Minor shaping and smoothing of uneven and rough areas outside of the graded section shall be done as directed by the Engineer in order to provide for more effective erosion control and for each of subsequent mowing operations. 1.12 APPLYING LIME AND FERTILIZER A. Lime and fertilizer shall be spread uniformly over the designated areas and shall be thoroughly mixed with the soil to a depth of approximately 2 inches. Fertilizer shall be applied at the rate of 500 pounds per acre. Lime shall be applied at the rate of 1000 pounds per acre. In all cases where practicable, approved mechanical spreaders shall be used for spreading fertilizer and lime. 1.13 SEEDING A. Seed shall be sown within 24 hours following the application of fertilizer and lime and preparation of the seed bed. Seed shall be uniformly sown at the rate specified by the use of approved mechanical seed drills. Rotary hand seeders, power sprayers or other satisfactory equipment may be used on steep slopes or on other areas that require different depths of covering, the seed 02900-2 requiring the lighter covering may be sown broadcast or with a special attachment to the drill, or drilled lightly following the initial drilling. The seeds shall be covered and lightly compacted by means of a cultipacker or light roller if the drill does not perform this operation. On slopes inaccessible to compaction equipment, the seed shall be covered by dragging spiked chains, by light harrowing or by other satisfactory methods. 1.14 STRAW OR HAY MULCH A. Within 24 hours following the covering of the seed, straw or hay mulch material shall be uniformly applied at the rate of 2 tons per acre. Mulch may be spread either by hand, by appropriate mechanical spreaders or by blowers. The mulch shall allow sunlight to penetrate and air to circulate, but also partially shade the ground and conserve soil moisture. The newly laid mulch shall be held in place as specified below. 1.15 EMULSIFIED ASPHALT SS-1 A. Emulsified Asphalt SS-1 shall be injected into the mulch as it leaves the power driven mulch spreader. The amount shall be approximately 150 gallons per ton of mulch material. The exact amount shall be as fixed by the Engineer and shall be the amount necessary to bond together the mulch particles without giving a heavy coating of the asphalt material, and shall prevent wind erosion. Displaced mulch shall be replaced. 1.16 EMULSIFIED ASPHALT RS-2 A. Emulsified Asphalt RS-2 shall be diluted at the manufacturing plant with an equal amount of water and shall be uniformly applied over the mulch material as film. The film shall be applied at approximately 0.20 gallons of dilution per square yard and shall be sufficient to bond together the mulch particles without giving a heavy coating of the asphalt material, and shall prevent wind erosion. Displaced mulch shall be replaced. 1.17 SECOND APPLICATION OF FERTILIZER A. After the plants have become established, fertilizer shall be applied uniformly in dry form at the rate of 500 pounds per acre on the areas designated by the Engineer. 1.18 APPLICATION OF NITROGEN A. As soon as the plants show satisfactory growth, actual nitrogen shall be applied evenly at the rate of 48 pounds per acre on the areas designated by the Engineer. Unless otherwise permitted, the nitrogen shall be applied in a solid form rather than in a liquid state. 1.19 MAINTENANCE A. The Contractor will be required to do all maintenance necessary to keep seeded areas in a satisfactory condition until the work is finally accepted. This includes mowing, repairing washes, additional seed fertilizer, and mulch applied to areas where a satisfactory stand of grass has not been achieved. 1.20. ACCEPTANCE A. Grassed areas will be accepted when complete cover of grass has reached a height of 2 inches. 1.21 MEASUREMENT AND PAYMENT 02900-3 A. All work covered by this section, including respreading of topsoil, etc., shall be included in the price bid for the water system, sewage system, or other work where the ground is disturbed in some manner. 02900-4 SECTION 02910 FENCES PART1 GENERAL 1.01 SCOPE A. Furnish all labor and materials to erect new or relocate existing, fencing and gates as shown on the drawings as specified. 1.02 NEW FENCE POSTS, GATES AND ACCESSORIES A. Materials Posts, gate frames, braces, rails, stretcher bars and truss rods shall be of steel; reinforcing wires shall be high carbon steel; and gate hinges, post caps, barbed wire supporting arms, stretcher bar bands and other parts shall be of steel, malleable iron, ductile iron or equal except that ties and clips may be of aluminum. Posts, gate frames, and rails and braces shall conform to the dimensions and weights as set forth by the Chain Link Fence Manufacturer's Institute for the heights and fence conditions required. B. Zinc Coating All steel and iron parts shall be zinc -coated after fabrication, using zinc grade "E" in accordance with Federal Specification QQ-Z-351. The weight of the zinc coating per square foot of actual surface area shall average not less than 1.2 ounces and no individual specimen shall show less than 1.0 ounce. C. Gates Gates shall be swing as specified, complete with latches, stops, keepers, hinges, rollers and roller tracks, and when so specified. 1. Gate frames shall be constructed of tubular members and shall be constructed in a manner such as to provide a rigid frame and ample strength and gate shall be free from sag and twist. 2. Fabric shall conform to Standard Industry Specifications and shall be the same type as used in the fence construction. The fabric shall be attached securely to the gate frame at intervals not exceeding 15 inches. 3. Hinges shall be of adequate strength for gate and with large bearing surfaces for clamping in position. The hinges shall not twist or turn under the action of the gate. The gates shall be capable of being opened and closed easily by one person. 4. Latches, stops, and keepers shall be provided for all gates. Latches shall have a plunger -bar arranged to engage the center stop, except that for single gates of openings less than 10 feet wide, a forked latch may be provided. Latches shall be arranged for locking. Center stops shall consist of a device arranged to be set in concrete and to engage a plunger bar of the latch of double gates. No stop is required for single gates. Keepers shall consist of a mechanical device for securing the free end of the gate when in the full open position. D. Posts. Post shall be of the lengths specified and shall be tubular. E. Post Braces Post braces shall be provided for each gate, corner, pull and end post for use with fabric 6 feet or more in height, and shall consist of a round tubular brace extending to each adjacent line post at approximately mid -height of the fabric, and a truss consisting of a rod not less than 3/8" in nominal diameter from the line post back to the gate, corner, upull, or end post, with a turnbuckle or other equivalent provision for adjustment. F. Post Tops Post tops shall consist of ornamental tops. Top rail is to be provided. The top shall be provided with a hole suitable for the through passage of the top rail. The post tops shall fit over the outside of posts and shall exclude moisture from tubular posts. G. Top Rails. Top rails shall be round (tubular), shall be in lengths not less than 18 feet, and shall be filled with couplings for connecting the lengths into a continuous run. The couplings shall be not less than 6 inches long with .070 minimum wall thickness, and shall allow for expansion and contraction of the rail. Open seam outside sleeves shall be permitted only with a minimum wall thickness of .100 inches. Suitable ties or clips shall be provided in sufficient number for attaching the fabric securely to the top rail at intervals not exceeding 2 feet. Means shall be provided for attaching the top rail to each gate, corner, pull and end post. H. Stretcher Bars Stretcher bars shall not be less than 3/16 by 3/4 inch and shall be of lengths 1 inch less than the full height of the fabric with which they are to be used. The stretcher bars shall be arranged for attaching the fabric to all terminal posts by threading through the fabric, by bands, or by other positive mechanical means. One stretcher bar shall be provided for each gate, and end post, and two for each corner and pull post. I. Ties or Clips Ties or clips of adequate strength shall be provided in sufficient number for attaching the fabric to all line posts at intervals not exceeding 15 inches. J. Bands or Clips Bands or clips of adequate strength shall be provided in sufficient number for attaching the fabric and stretcher bars and brace bands shall be formed from flat or beveled steel and shall have a minimum thickness of .115 n .005 after galvanizing with a minimum width of 7/8 of an inch n .015. K. Fence Fabric Fence fabric shall be 2" size of mesh made of 9 ga. 6'-0" high vinyl covered colorbond or approved equal fabric. Color shall be forest green. 1.03 RELOCATED FENCE A. Fence shown on plans to be relocated shall be salvaged and held with all accessories for inspection by the Engineer. Approved fence materials shall be utilized in the re -erection of fence at locations shown on the drawings. Relocated fence shall be utilized in lieu of new fence within the limits of availability. 04 MEASUREMENT AND PAYMENT A. Relocated fence shall be measured as that quantity of fence removed from its existing location, which is approved for reuse by the Engineer and is reinstalled at locations selected by the Engineer. No payment will be made for fence dismantled and not relocated. Payment shall be made for fence relocated with all items not reusable from old fence replaced in accordance with provisions of this specification at the unit price bid for Relocate Fencing in the bid proposal. B. New fence shall be measured as that quantity of new fence installed complete in accordance with this specification. Payment shall be made for new fence in accordance with the lump sum bid for Install New Fencing in the bid proposal. END OF SECTION SECTION 03202 INFILTRATION EARTHWORK PART 1 - GENERAL 1.01 SECTION INCLUDES A. Work shall include excavation and backfill for infiltration basin. 1.02 REFERENCES A. ASTM D698 Test Methods for Moisture -Density Relations of Soils and Soil -Aggregate Mixtures, Using 5.5 lb (2.49 Kg) Rammer and 12 inch (304.8 mm) Drop. B. ASTM D1556 Standard Test Method for Density of Soil in Place by the Sand -Cone Method. C. ASTM D2487 Standard Test Method for Classification of Soils for Engineering Purposes. D. ASTM D1557 Test Methods for Moisture -Density Relations of Soils and Soil -Aggregate Mixtures Using 10 lb (4.54 Kg) Rammer and 18 inch (457 mm) Drop. E. ASTM D2167 Standard Test Method for Density and Unit Weight of Soil in Place by the Rubber Balloon Method. F. ASTM D2922 Standard Test Methods for Density of Soil and Soil -Aggregate in Place by Nuclear Methods (Shallow Method). 1.03 DEFINITION A. "Excavation" consists of removal of material encountered to subgrade elevations indicated and subsequent disposal or stockpiling of materials removed. B. "In situ" soils refer to the native soil type of the common area and is intended to be free of trash and other detritus material. 1.04 QUALITY ASSURANCE A. Testing and Inspection Service: Owner will engage soil testing and inspection service or the retained hydrogeologist for quality control testing during earthwork operations. 1.05 JOB CONDITIONS A. Site Information: 1. Data on indicated subsurface conditions are not intended as representations or warranties of accuracy or continuity between soil borings. It is expressly understood that Owner will not be responsible for interpretations or conclusions drawn there from by Contractor. Data will be made available for convenience of Contractor upon request. 2. Additional test borings and other exploratory operations may be made by Contractor at no cost to Owner. B. Use of Explosives: The use of explosives is not permitted. C. Protection of Persons and Property: 1. Barricade open excavations occurring as part of this work and flag danger areas as needed. 2. Operate warning lights as recommended by authorities having jurisdiction. 3. Protect structures, utilities, sidewalks, pavements and other facilities from damage caused by settlement, lateral movement, undermining, washout and other hazardous created by earthwork operations. PART 2 - MATERIALS 2.01 SOIL MATERIALS A. Definitions: 1. Satisfactory soil materials are defined as those complying with ASTM D-2487 soil classification groups GW, GP, GM, SM, SW and SP. 2. Unsatisfactory soil materials are defined as those complying with ASTM D-2487 soil classification groups GC, ML, MH, CL, CH, OL, OH and PT. 3. Subbase Material: Naturally or artificially graded mixture of natural or crushed gravel, crushed stone, crushed slag, natural or crushed sand. 4. Drainage Fill: Crushed stone. 5. Backfill and Fill Materials: Satisfactory soil materials free of clay, rock or gravel larger than 2" in any dimension, debris, waste, frozen materials, vegetable and other deleterious matter. All backfill material shall match that of the native in situ soils as approved by the soil scientist and hall be free of any trash or other detritus material. PART 3 - EXECUTION 3.01 EXCAVATION A. Excavation includes excavation to subgrade elevations indicated, regardless of character of materials and obstructions encountered. All excavations shall be made with efforts made to minimize the compaction of the subsoil. B. Unauthorized Excavation: 1. Removal of materials beyond indicated subgrade elevations or dimensions without specific direction of the Architect/Engineer. Unauthorized excavation, as well as remedial work directed by the Architect/Engineer, shall be at Contractor's expense. 2. Under footings, foundation bases, or retaining walls, fill unauthorized excavation by extending indicated bottom elevation of footing or base to excavation bottom, without altering required top elevation. Lean concrete fill may be used to bring elevations to proper position, when acceptable to Architect/Engineer. 3. Elsewhere backfill and compact unauthorized excavations as specified for authorized excavations of same classification, unless otherwise directed by Architect/Engineer. C. Additional Excavation: 1. When excavation has reached subgrade elevations, notify the Architect/Engineer who will make an inspection of conditions. 2. If unsuitable bearing materials are encountered at required subgrade elevations, carry excavations deeper and replace excavated material as directed by the Architect/Engineer. 3. Removal of unsuitable material and its replacement as directed will be paid on basis of contract conditions relative to changes in work. D. Stability of Excavations: 1. Slope sides of excavations to comply with local codes and ordinances having jurisdiction. Shore and brace where sloping is not possible because of space restrictions or stability of material excavated. 2. Maintain sides and slopes of excavations in safe condition until completion of backfilling. E. Shoring and Bracing: (See Section - 02210) F. Dewatering: 1. Prevent surface water and subsurface or ground water from flowing into excavations and from flooding project site and surrounding area. 2. Do not allow water to accumulate in excavations. Remove water to prevent softening of foundation bottoms, undercutting footings, and soil changes detrimental to stability of subgrades and foundations. Provide and maintain pumps, well points, sumps, suction and discharge lines, and other dewatering system components necessary to convey water away from excavations. 3. Establish and maintain temporary drainage ditches and other diversions outside ex- cavation limits to convey rain water and water removed from excavations to collecting or run-off areas. Do not use trench excavations as temporary drainage ditches. G. Material Storage: 1. Stockpile satisfactory excavated materials. Place, grade and shape stockpiles for proper drainage. 2. Locate and retain soil materials away from edge of excavations. 3. Dispose of excess soil material and waste materials as herein specified. H. Excavation for Structures: 1. Conform to elevations and dimensions shown within a tolerance of plus or minus 0.10', and extending a sufficient distance from foundations to permit placing and removal of concrete formwork, installation of service, other construction, and for inspection. 2. Take care not to disturb bottom of excavation. Excavate by hand to final grade just before concrete reinforcement is placed. Trim bottoms to required lines and grades to leave solid base to receive other work. Excavation for Pavements: Cut surface under pavements to comply with cross -sections, elevations and grades as shown. Basin Excavation: The infiltration basins shall be excavated to the cross section as shown in the detail. If the bottom foot of excavation is in a clay soil, then the contractor shall excavate until the entire clay layer is removed. The basin shall be returned to the cross section as shown on the detail by utilizing clean uniform sand. Fill material shall have an effective size of 0.15 to 0.25 mm, uniformity coefficient of <2, dust content of < 10% and a hydraulic conductivity of 10 ft/day. The basins shall excavated using an excavator or large track backhoe that will not have to operate from the bottom of the basin. The equipment must remain on the original surface so that no compaction will take place along the bottom of the basin. When the final elevation is reached the contractor shall scarify the bottom with the bucket to make sure the bottom is not left compacted. K. Cold Weather Protection: Protect excavation bottoms against freezing when atmospheric temperature is less than 350F (10C). 3.02 COMPACTION A. General: Control soil compaction during construction providing minimum percentage of density specified for each area classification indicated below. B. Percentage of Maximum Density Requirements: 1. Compaction of soils to be avoided with all reasonable efforts. C. Moisture Control: 1. Where subgrade or layer of soil material must be moisture conditioned before compaction, uniformly apply water to surface of subgrade, or layer of soil material. Apply water in manner to prevent free water appearing on surface during or subsequent to compaction operations. Remove and replace, or scarify and air dry, soil material that is too wet to permit compaction to specified density. 2. Soil material that has been removed because it is too wet to permit compaction may be stockpiled or spread and allowed to dry. Assist drying by disking, harrowing or pulverizing until moisture content is reduced to a satisfactory value. D. Proof Rolling: After stripping superficial topsoils and vegetation the base of excavation should be proof rolled (compacted) prior to placement of backfill soil to develop final subgrade elevations. Proof rolling should be performed with a loaded tandem -wheeled dump truck (20 to 30 tons). For the first level subgrade, proof rolling requirements will be field determined by the on -site Architect/Engineer. 3.03 BACKFILL AND FILL A. Place acceptable soil material in layers to required subgrade elevations, for each area classification listed below. 1. In excavation use satisfactory excavated or borrow material. 2. Under grassed areas, use satisfactory excavated or borrow material. 3. Under walks and pavements, use satisfactory excavated or borrow material, or com- bination of both. 4. Under building slabs, use drainage fill material. 5. Behind retaining walls, use satisfactory borrow material. B. Backfill excavations as promptly as work permits, but not until completion of the following: 1. Acceptance of construction below finish grade. 2. Inspection, testing, approval, and recording locations of underground utilities. 3. Removal of concrete formwork and after concrete has reached design strength. 4. Removal of trash and debris. C. Ground Surface Preparation: 1. Remove vegetation, debris, unsatisfactory soil materials, obstructions, and deleterious materials from ground surface prior to placement of fills. Plow, strip, or break-up sloped surfaces steeper than 1 vertical to 4 horizontal so that fill material will bond with existing surface. 2. When existing ground surface has a density less than that specified under "Compaction" for particular area classification, break up ground surface, pulverize, moisture -condition to optimum moisture content, and compact to required depth and percentage of maximum density. D. Placement and Compaction: 1. Place backfill and fill materials in layers not more than 6" in loose depth for material compacted by heavy compaction equipment, and not more than 4" in loose depth for material compacted by hand -operated tampers. 2. Before compaction, moisten or aerate each layer as necessary to provide optimum moisture content. Compact each layer to required percentage of maximum dry density or relative dry density for each area classification. Do not place backfill or fill material on surfaces that are muddy, frozen, or contain frost or ice. 3. Place backfill and fill materials evenly adjacent to structures, piping or conduit to required elevations. Take care to prevent wedging action of backfill against structures. 3.04 GRADING A. General: Uniformly grade areas within limits of grading under this section, including adjacent transition areas. Smooth finished surface within specified tolerances, compact with uniform levels or slopes between points where elevations are indicated, or between such points and existing grades. B. Grading Outside Building Lines: 1. Grade areas adjacent to building lines to drain away from structures and to prevent ponding. Finish surfaces free from irregular surface changes, and as follows: a. Lawn or Landscaped Areas: Finish areas to receive topsoil to within not more than 0.10' above or below required subgrade elevations. b. Walks: Shape surface of areas under walks to line, grade and cross-section, with finish surface not more than 0.10' above or below required subgrade elevation. c. Pavements: Shape surface of areas under pavement to line, grade and cross-section, with finished surface not more than 1/2" above or below required subgrade elevation. C. Grading Surface of Fill under Building Slabs: Grade smooth and even, free of voids, compacted as specified, and to required elevation. Provide final grades within a tolerance of 1/2" when tested with a 10' straightedge. D. Compaction: After grading, compact subgrade surfaces to the depth and indicated percentage of maximum or relative density for each area classification. 3.05 BUILDING SLAB DRAINAGE COURSE A. General: Drainage course consists of placement of drainage fill material, in layers of indicated thickness, over subgrade surface to support concrete building slabs. B. Placing: 1. Place drainage fill material on prepared subgrade in layers of uniform thickness, conforming to indicated cross -sections and thickness. Maintain optimum moisture content for compacting material during placement operations. 2. When a compacted drainage course is shown to be 6" thick or less, place material in a single layer. 3.06 FIELD QUALITY CONTROL A. Quality Control Testing During Construction: Allow testing service to inspect and approve subgrades and fill layers before further construction work is performed. The owners testing service will perform tests as follows: 1. Field density tests in accordance with ASTM D 1556 (sand cone method) or ASTM D 2167 (rubber balloon method), and ASTM D 2922 (nuclear method), as applicable. 2. Foundation Subgrade: For each strata of soil on which footings will be placed, at least one test to verify required design bearing capacities. Subsequent verification and approval of each footing subgrade may be based on a visual comparison of each subgrade with related tested strata, when acceptable to Architect/Engineer. 3. Paved Areas and Building Slab Subgrade: Make at least one field density test of subgrade for every 2000 sq. ft. of paved area or building slab, but in no case less than 3 tests. In each compacted fill layer, one field density test for every 2000 sq. ft. of overlaying building slab or paved area, but in no case less than 3 tests. 4. Foundation Wall Backfill: Take 2 field density tests every 50 linear feet, at locations and elevations as directed. B. If in opinion of Architect/Engineer, based on testing service reports and inspection, subgrade or fills which have been placed are below specified density, provide additional compaction and testing at no additional expense to Owner. 3.07 MAINTENANCE A. Protection of Graded Areas: 1. Protect newly graded areas from traffic and erosion. Keep free of trash and debris. 2. Repair and re-establish grades in settled, eroded, and rutted areas to specific tolerances. B. Reconditioning Compacted Areas: Where completed compacted areas are disturbed by sub- sequent construction operations or adverse weather, scarify surface, re -shape, and compact to required density prior to further construction. C. Settling: Where settling is measurable or observable at excavated areas during general project warranty period, remove surface (pavement, lawn or other finish), add backfill material, compact, and replace surface treatment. Restore appearance, quality, and condition of surface or finish to match adjacent work, and eliminate evidence of restoration to greatest extent possible. 3.08 DISPOSAL OF WASTE MATERIALS A. Removal from Owner's Property: Remove waste materials, including unacceptable excavated material, trash and debris, and dispose of it off Owner's property. END OF SECTION SECTION 03300 CAST -IN -PLACE CONCRETE 1.01 SCOPE A. The work under this section includes all cast -in -place concrete work required of every description shown, or specified, except "topping concrete". Included are all structural members, walls, pavements, manholes, bedding concrete, etc. 1.02 MATERIALS A. All materials incorporated in the concrete shall conform to the requirements and specifications herein. 1.03 PORTLAND CEMENT A. All Portland cement shall be of American manufacture which at the time it is incorporated in the mixture, shall conform to requirements of ASTM C-150-40T, Types I or 11. The cement shall be the product of a mill which has been in successful operation for at least one year. Type II shall be used unless high early cement is specified - n which event Type I shall be used. For Type 11, the maximum amount of tricalcium silicate shall be 60%. B. Fine aggregate shall conform to Federal Specification SS-A-281b, Class I, or ASTM Designation C33-67. The fine aggregate shall be subject to field tests covering: (a) Composition. Fine aggregate shall consist of natural sand and shall be graded from coarse to fine within the following limits: U.S. Standard Square Percent of Total Opening Sieve by Weight Passing Min. Max. No. 4 97 100 No. 8 80 100 No.30 25 75 No. 50 10 30 No. 100 2 10 No. 200 (bywashing) 0 4 Sand failing to meet the minimum requirements for material passing the number 50 and/or number 100 sieve may be used provided other satisfactory inorganic fine material is added. If two sands are used, each must be mixed after separate weighing in proportions set up by the Engineer. (b) Stockpiling. Fine aggregate shall be stored on a well -drained site, which has been cleared, grubbed and cleaned. Stockpiles shall be built up so as to prevent segregation of large and small particles. (c) Unsuitable Materials. Not more than one (1) percent by weight of clay lump or soft, disintegrated or coated grains shall be present in the fine aggregate. It shall also be free from foreign material such as dirt, wood, paper, burlap or other unsuitable material. When tested in accordance with AASHO T-21027, it shall show a color not darker than standard. When tested for mortar strength in accordance with AASHO T-71-38, the fine aggregate shall have a tensile strength at 3 days (Type III), or at 7 days (Type II) not less than 95% of that developed by mortar having the same water -cement ratio and consistency, made of the same cement and graded Ottawa sand having a fineness modulus of 2.40 plus or minus 0.05. C. Coarse Aggregate. Coarse aggregate shall be a crushed stone or gravel conforming to Federal Specification SS-A-281b, Class 2, or ASTM Designation C33-67, except as otherwise provided herein. It shall contain no thin elongated or laminated pieces. Aggregates shall be free from material, which could react harmfully with alkalis in the cement. When tested for resistance to abrasions, the loss shall not exceed 40%. All coarse aggregates shall pass the following openings: For Class "A", "B", or "C" concrete - 3/4" square. For Class "D" concrete - 1 «" square. Not more than 5 percent of the dry weight of the coarse aggregate shall pass a square screen, and it shall be uniformly graded from the finest to the coarsest particles. This aggregate shall be subject to field test similar to those specified above for fine aggregate. D. Water. Water for concrete work shall be fresh, clean and free from oil, acid, alkali or organic matter. E. Admixtures. The use of any admixture in the concrete mix is subject to the approval of the Engineer. Such approval will be given only after the admixture has been subjected to such Tests as may be deemed necessary by the Engineer. Expense of such tests shall be borne by the Contractor. F. Reinforcing Steel. Reinforcing steel shall be of new billet steel, intermediate grade, made by the open-hearth process, conforming to the requirements of the "Standard Specifications for Billet Steel Concrete Reinforcement Bars", Serial Designation C15-33 of the ASTM. Bars must be deformed in rolling and the design of the deformation shall be in accordance with ASTM Designation A615-68. In addition to the reinforcing indicated on the plans, the Contractor shall furnish all necessary support bars, tie bars, etc. required for properly supporting the spacing bars in the forms. The reinforcement will be subject to field inspection for rust, shape and dimensions. 1.04 READY -MIX CONCRETE A. All concrete shall be ready -mix. For the purpose of this specification, ready -mixed concrete is defined as Portland cement concrete produced regularly by a commercial establishment and delivered to the purchaser in the plastic state. The interval between batches for a pour shall not exceed 30 minutes. The time elapsing between the introduction of the mixing water to the cement and aggregates or the cement to the aggregate and placing of the concrete in final position in the forms shall not exceed one hour. Ready -mixed concrete shall be mixed and delivered by means of one of the following methods: truck mixing, combination central plant and truck mixing (shrink mixing) or central mixing. 1.05 PROPORTIONING A. The proportions of cement, aggregates and water necessary to produce concrete conforming to the requirements of these specifications shall be determined by means of laboratory tests of concrete made with the cement and aggregates to be used on the work. At least 35 days prior to the beginning of concrete work, the Contractor shall submit for approval samples of the materials he proposes to use. Prior to the beginning of work, he shall also submit a statement of the proportions proposed for the concrete mixture. This shall be accomplished by a report in detail from an approved testing laboratory showing for at least three different water contents the 7-day and 28-day concrete strengths obtained when using the materials proposed for the work. The strength determinations shall be based on not less than 5 concrete test specimens for each age and each water content. All costs of the above shall be borne by the Contractor. 1.06 WATER -CEMENT RATIO A. Unless written approval is received from the Engineer, the amount of mixing water, including surface water contained in the aggregate, shall not exceed the following amounts: Class of U.S. Gallons per Cu. Ft. Concrete (94 lbs. of Cement) A 5<< B 6 C 7« D 7« 1.07 WORKING STRESSES A. The working stresses used in the design of these structures are based on the following ultimate strengths at 28 days: Class A — 4000 pounds per square inch. Class B - 3000 pounds per square inch. Class C - 2500 pounds per square inch. Class D - 2000 pounds per square inch. Concrete proportions shall be such that the strength of the mix shall not be less than that named for the particular concrete in question. The various sections of the work which are to be poured with the various class of concrete are as follows, unless specified otherwise or specifically noted on the plans: Class A - walls, floors, etc. of all concrete structures which are required to be watertight. Class B - all self-supporting slabs, stairs, walls, beams, columns and all reinforced footings. Class C - all slabs on earth or fill, except those otherwise specified, including sidewalks, curbs and gutters and small unreinforced foundations. Class D - heavy unreinforced foundations and backfill for all pipe trenches under slabs or earth or fill. 1.08 CYLINDER COMPRESSION TESTS A. During the progress of construction, the Contractor shall have tests made to determine whether the concrete as being produced complies with the standards of quality as specified above. The Contractor shall make test cylinders from each major concrete pour. At least two cylinders shall be made from each pour of 25 cubic yards or less and one cylinder from each additional 25 cubic yards of concrete. Size of cylinder and the manner of molding, capping and testing shall be in accordance with ASTM Designation C39-68. From each set of cylinders, one shall be tested at 7 days of age and one at 28 days, and the remaining cylinders, if any, shall be tagged and recorded in order that additional tests may be conducted if deemed necessary by the Engineer. All tests of cylinders shall be by an approved testing laboratory with all expenses borne by the Owner. Certified copies of all tests shall be filed with the Engineer. 1.09 ENFORCEMENT OF STRENGTH REQUIREMENTS A. Should the strengths shown by the test specimens made and tested in accordance with paragraph 1.08 fall below the values given in paragraph 1.07A, the Engineer shall have the right to require any changes in proportions as he deems necessary to apply on the remainder of the work. Furthermore, the Engineer shall have the right to require additional curing on those portions of the structure represented by the test specimens, which failed. In the event such additional curing does not give the strength required, the Engineer shall have the right to require strengthening or replacement of those portions of the structure which fail to develop the required strength. 1.10 STORAGE OF REINFORCEMENT STEEL A. Reinforcement shall be stored in a manner that will avoid excessive rusting or coating by grease, oil, dirt and other objectionable materials. Storage shall be in separate piles or racks so as to avoid confusion or loss of identification after bundles are broken. 1.11 PLACING REINFORCEMENT A. Metal reinforcement before being placed shall be free from rust, scale, or other coatings that will destroy or reduce the bond. Reinforcement shall be formed to the dimensions indicated on the plans. Cold bends shall be made around a pin having a diameter of four or more times the least dimensions of the bar. Metal reinforcement shall not be bent or straightened in a manner that will injure the material. Metal reinforcement shall be accurately placed and secured, and shall be supported by concrete or metal chairs or spacers, or metal hangers of a design approved by the Engineer. 1.12 CONCRETE PLACEMENT A. General The construction of forms, the operation of depositing and placing concrete, and concrete finishing shall all be conducted so as to form a compact, dense, impervious artificial stone of uniform texture throughout, and smooth faces on all surfaces exposed to view. If, in the opinion of the Engineer, any construction operation is not suitable to obtain the above finished result, he may require the Contractor to use any method, or methods, which will produce structures true to shape, line and dimensions, conforming to the above requirements and the following methods of obtaining the finished result. B. Form Work. All concrete shall be formed unless indicated or directed otherwise. Forms shall conform to the shape, lines and dimensions of the member as called for on the plans. Chamfer all exposed edges 3/4 inch unless otherwise indicated on the plans. They shall be substantial and properly braced and tied together so as to maintain position and shape and insure safety to workmen and passersby. Only approved tie rods or bolts shall be used, and all ties through walls, which are intended to be watertight, shall have a waterstop as part of the tie. Temporary openings shall be provided where necessary to facilitate cleaning and inspection immediately before depositing concrete. Forms shall all be coated with lubricant as approved by the Engineer. C. Reinforcement. Reinforcement shall be placed in strict accordance with the details of the approved shop drawings. The reinforcement in walls, slabs, beams and foundations shall be paced by means of approved chairs or precast mortar or concrete blocks. All intersections of reinforcement shall be wired together except that laps and splices shall be separated to allow development of proper bond for each bar. The minimum distance between spliced bars shall not be less than the largest of the following: (1) the bar diameter, (2) one inch, or (3) one and one-third times the maximum size of the coarse aggregate. Placing plans and bending diagrams (shop drawings) furnished by the fabricator shall show sufficient plan, elevation and sectional views which, in the opinion of the Engineer, will permit accurate checking and placing of all reinforcement. D. Slump. Slump of concrete when poured shall not be less than 4 inches nor more than 7 inches E. Removal of Water. Water shall be removed from excavations before concrete is deposited unless otherwise directed by the Engineer. Any flow of water into the excavation shall be diverted through properly sized drains to a pump, or be removed by other approved methods, which will avoid washing the freshly deposited concrete. Water vent pipes and drains shall be filled by grouting or otherwise after the concrete has thoroughly hardened. Pumping of water must continue throughout the pouring of the concrete affected. F. Inspection. Inspection and approval by the Engineer of all formwork and reinforcing steel in place must be obtained before pouring concrete. Such approval will in no manner relieve the Contractor of his obligation to produce the finished work as required by the plans and specifications. G. Placing of Concrete. Placing of concrete shall be done in daylight unless an adequate lighting system is approved by the Engineer. All equipment for transporting the concrete shall be cleaned; all debris and ice shall be removed from the places to be occupied by the concrete. Forms shall be thoroughly wetted or oiled. Chutes, troughs or pipes shall be used in placing concrete so that the ingredients are not separated. Concrete shall be handled from the mixer to the place of final deposit as rapidly as practicable by methods, which will prevent the separation or loss of the ingredients. It shall be deposited as nearly as practicable in its final position to avoid rehandling or flowing. Mechanical vibrators of an approved type shall be used to produce proper contact of concrete with reinforcing steel and forms. Continuous spading of concrete in thin sections shall be used where required. Depositing of concrete shall be continuous in horizontal layers of not over 12 inches. When concreting is once started, it shall be carried on as a continuous operation until placing of the section is completed. Under no circumstances shall concrete that has partially set be deposited in the work. H. Bonding. Bonding of new concrete with concrete which has set shall be insured by thoroughly roughening and cleaning the surface, brushing in a coating of neat cement grout, then slushing in at least one inch of grout compound consisting of one part Portland cement to two parts sand. I. Form Removal. All formwork shall be removed, but forms shall not be removed until the member supported thereby has acquired sufficient strength to safely support its own weight and the load imposed upon it. Under normal conditions, forms may be stripped in accordance with the following schedule, but its use shall not relieve the Contractor of his responsibility for the safety of the structure. Approximate Minimum No. of Days Strength Slabs and beams 14 2500 Columns and major walls 7 2000 Minor walls as approved 3 1000 Any deviation from this schedule must be approved by the Engineer. All holes from tie rods and bolts shall be completely filled from the exposed face with a suitable pressure gun. Protection from Cold. When placing concrete at, or below, a temperature of 40oF, or whenever, in the opinion of the Engineer, atmospheric temperature will probably fall below this limit within 24 hours after placing concrete, either the mixing water or aggregate, or both, shall be heated and the freshly placed concrete protected by adequate housing or covering and heating. Concrete placed in forms shall have a temperature of not less than 70oF or more than 100oF and shall be maintained above 50oF for not less than 4 days after placing. The use of salts, chemicals, or other foreign materials in the mix to lower the freezing point of the concrete is prohibited. K. Methods of Curing. Curing shall be accomplished by preventing loss of moisture, rapid temperature changes, and mechanical injury from rain or flowing water for a period of seven days. Curing shall be started as soon after placing and finishing as free water has disappeared from the surface of the concrete. Curing may be accomplished by any of the following methods or combination thereof as approved: (a) Moist Curing. Unformed surfaces shall be covered with burlap, cotton or other approved fabric mats, or with sand, and shall be kept continually wet. Forms shall be kept continually wet and if removed before the end of the curing period, curing shall be continued as on unformed surfaces, using suitable materials. Burlap shall be used only on surfaces which will be unexposed in the finished work and shall be in two layers. (b) Waterproof Paper Curing. Surfaces shall be covered with waterproof paper lapped 4 inches at edges and ends and sealed. Paper shall be weighted to prevent displacement, and tears or holes appearing during the curing period shall be immediately repaired by patching. (c) Membrane Curing Compound. Membrane curing compound shall be applied by power spraying equipment using a spray nozzle equipped with a wind guard. The compound shall be applied in a two coat, continuous operation at a coverage of not more than 200 square feet per gallon for both coats. When application is made by hand sprayers, the second coat shall be applied in a direction approximately at right angles to the direction of the first coat. The compound shall form a uniform, continuous, adherent film that shall not check, crack, or peel, and shall be free from pinholes or other imperfections. Surfaces subjected to heavy rainfall within 3 hours after compound has been applied or surfaces damaged by subsequent construction operations within the curing period shall be resprayed at the rate specified above. Membrane curing compound shall not be used on surfaces, which are to receive concrete fill or setting beds. Surfaces coated with curing compound shall be kept free of foot and vehicular traffic and other sources of abrasion during the curing period. 1.13 FINISHES OF CONCRETE OTHER THAN FLOORS AND SLABS A. Imperfections showing in exposed surfaces of concrete shall be corrected and made good. No pointing or patching shall be done, or restoration of broken surfaces or arises to be commenced until such places have been inspected and passed upon by the Engineer. All surfaces to be patched shall be cleaned thoroughly and saturated with water just prior to applying patching mortar. Honeycombed areas shall be cut out to solid concrete but to a depth of not less than one inch. The edges of the cut shall be perpendicular to the surface of the concrete. Mortar shall be compacted into place and screened slightly higher than the surrounding surfaces. Patches on exposed surfaces shall be finished to match the adjoining surfaces after they have set for a period of an hour or more. Patches shall be cured as specified for the concrete. B. Standard Finish. Standard finish shall be given to all concrete not ordinarily exposed to view, such as interior walls of tanks below the lowest operating water line. The surface of the concrete shall not vary more than 1/16 inch when measured from a five-foot template. All fins and other projections shall be removed carefully, and all abrupt irregularities shall be leveled. Surface pits having a dimension greater than 1/16 inch shall be filled with cement mortar as specified for patching. C. Rubbed Finish. Rubbed finish shall be given to all concrete which will be exposed to view including interior walls of clear wells, flumes, etc. Immediately after the forms have been removed, the surface shall be wetted thoroughly and rubbed with carborundum, or other abrasive, to a smooth even finish of uniform appearance. Upon completion of the rubbing, the surface shall be washed thoroughly with clean water. 1.14 CONCRETE SLAB AND FLOOR FINISHES A. Dusting of top surfaces with dry cement will not be permitted. In proportion for finishing, all slabs and floors shall be struck off true to the level indicated, tamped to force the coarse aggregate away from the surface and floated to a true finish. B. Slab Finishes. While the concrete is still green, but hardened sufficiently to bear the cement finisher's weight, the surface shall be wood -floated to a true and uniform plane with no coarse aggregate visible. C. Floor Finishes. While the concrete is still green, but hardened sufficiently to bear the cement finisher's weight without deep imprint, it shall be wood -floated to a true even plane with no coarse aggregate visible. Sufficient pressure shall be used on the wood floats to bring moisture to the surface. The concrete shall then be steel -troweled to produce a smooth impervious surface for the purpose of burnishing. The final troweling shall produce a ringing sound from the trowel. D. Walkway Finishes. All horizontal surfaces used, as walkways shall be floated with a wood float to an even surface, and then shall be lightly brushed with a broom to provide a surface sufficiently rough to prevent slipping. 1.15 MEASUREMENTS AND PAYMENTS A. No measurement or direct payment will be made for the work under this section of the specifications. Costs of all concrete work shall be included in the price bid for the item in which the concrete work is an integral part. 1.16 GUARANTEE A. This Contractor agrees, by his acceptance of these plans and specifications and the signing of this Contract, that every part furnished by him shall be of the best of its respective kind, and shall be erected in a most thorough manner by experienced workmen. This Contractor agrees to hold himself responsible for any defects which may develop, due either to faulty workmanship or materials, and to replace and make good any and all such faulty parts within a period of twelve (12) months from the date of final acceptance of the work under this Contract, without cost to the Owner. Acceptance of the installation and the payment in full for same will in no way waive the above guarantee. END OF SECTION SECTION 5040 MISCELLANEOUS IRON AND STEEL SPECIFICATIONS PART1GENERAL 1.01 SCOPE A. Materials to be standard, well finished structural shapes or bars, suitable for the purposes intended. 1.02 WORKMANSHIP AND FINISH A. Workmanship and finish to be equal to the best practice of modern shops for the respective work. Exposed surfaces to have smooth finish and sharp, well defined lines. Sections to be well formed to shape and size with sharp lines and angles; curved work to be sprung evenly to curves. All necessary rivets, lugs, and brackets to be provided so that the work can be assembled in a neat and substantial manner. Belts and screw holes to be drilled as shown or called for on the plans. Fastenings and anchorages to be concealed where practicable. All welds to be ground smooth. Thickness of metal and details of assembly and supports to give ample strength and stiffness. Metal work to be countersunk properly to receive hardware and provided with proper bevels and clearances. Joints exposed to be formed in such a manner to exclude water. Work in general shall be fabricated and installed in such a manner that will provide for expansion and contraction, prevent the shearing of bolts, screws, anchorages and other fastenings; provide close fitting of section and insure rigidity. 1.03 C.I. CATCH BASIN GRATINGS AND FRAMES AND C.I. MANHOLE FRAMES AND COVERS AND MANHOLE STEPS A. The catch basin gratings and frames to be as detailed on the plans or similar to or equal to standard items as manufactured by Dewey Brothers, Goldsboro, North Carolina. The manhole rings and covers to be 24" diameter, as manufactured by Dewey Brothers or equal. The C.I. manhole steps to be as detailed on the plans, or items as manufactured by Dewey Brothers or equal. 1.04 SUBWAY STEEL GRATINGS A. To be of bearing bars not more than1-3/16 inches on centers, mechanically interlocked or welded to cross bars. To be free of twists, warps or other defects and to be capable of supporting a live load of not less than 160 pounds per square foot with a deflection of not more than 0.522 inch. 1.05 PIPE RAILINGS A. To be standard 1-1/2" standard weight black steel pipe, fabricated as shown on the plans. The horizontal railing top member is to be in one piece, curved and bent down vertically as shown on the plans; and the intermediate vertical and horizontal members fastened by welding. The vertical members to be set in pipe sleeves 6 inches long and caulked securely therein with lead. Spacing of vertical posts to be in no case greater than 8 feet center to center. 1.06 REINFORCING STEEL A. All steel for reinforcement bars shall be billet steel, open hearth, of intermediate grade having a tensile strength of not less than seventy thousand (70,000) pounds per square inch; and the percentage of elongation in eight (8) inches shall be not less than fourteen (14). For bars under three -fourths (3/4") inch in diameter, the bend test requirements shall be that the bar be bent cold one hundred eighty (180) degrees around a pin having a diameter of three (3) times the diameter of the bar under test, without evidence of breaking. For bars three -fourths (3/4") inch in diameter and greater, the bend test requirements shall be that the bar be bent cold ninety (90) degrees around a pin having a diameter three (3) times the diameter of the bar under test, without evidence of cracking. Bars shall conform in every respect to the specification for billet steel reinforcement, intermediate grade, adopted by the American Society for Testing Materials, " Specifications for New Billet Steel Reinforcement Bars", Serial Designation A15-62T, latest edition. Deformed bars must be used. Bars deformed by cold twisting of bars deformed from rerolled stock will not be acceptable, except by special permission of the Engineer. The Contractor's proposal shall be based on reinforcement steel as specified, not from rerolled stock. 1.07 STRUCTURAL STEEL A. All structural steel used in the project shall conform to the standard specification of the American Society for Testing Materials for Structural Steel, latest designation. Structural steel shall be made by the open-hearth, electric furnace or acid-bessemer process, except that the steel for plates or angles over seven -sixteenths (7/16") inch in thickness, which are to be punched, shall be made by the open hearth or electric -furnace process, or both. 1.08 SLEEVES AND INSERTS A. Where necessary for the support of piping, mechanical equipment or apparatus or other work, suitable and approved type of inserts shall be provided. Suitable type and size of cast iron pipe sleeves to be provided where pipes pass through concrete walls. 1.09 MISCELLANEOUS ITEMS A. Metal water seals in construction joints, anchors, bolts, anchorages and other fastenings to be provided where indicated, where necessary for securing work in place, and for anchoring machines and other mechanical equipment in place. Sizes and spacing of anchors and bolts not specified or otherwise indicated to be as required for their purpose. Fastenings for use with stainless steel members to be stainless steel. For fastenings to concrete block masonry, use toggle bolts. For weir plates, use malleable iron anchor bolts. 1.10 SHOP PAINTING A. A shop coat of red lead paint to be given to all surfaces of steel and iron work, except bolts, anchors, aluminum materials, stainless steel work, galvanized surfaces and surfaces specified otherwise. END OF SECTION Section 05041 Stainless Steel - Grade 316 Specification Chemical Formula Fe, <0.03% C, 16-18.5% Cr, 10-14% Ni, 2-3% Mo, <2% Mn, <1 % Si, <0.045% P, <0.03% S Background Grade 316 is the standard molybdenum -bearing grade, second in importance to 304 amongst the austenitic stainless steels. The molybdenum gives 316 better overall corrosion resistant properties than Grade 304, particularly higher resistance to pitting and crevice corrosion in chloride environments. It has excellent forming and welding characteristics. It is readily brake or roll formed into a variety of parts for applications in the industrial, architectural, and transportation fields. Grade 316 also has outstanding welding characteristics. Post -weld annealing is not required when welding thin sections. Grade 316L, the low carbon version of 316 and is immune from sensitisation (grain boundary carbide precipitation). Thus it is extensively used in heavy gauge welded components (over about 6mm). Grade 316H, with its higher carbon content has application at elevated temperatures, as does stabilised grade 316Ti. The austenitic structure also gives these grades excellent toughness, even down to cryogenic temperatures. Key Properties These properties are specified for flat rolled product (plate, sheet and coil) in ASTM A240/A240M. Similar but not necessarily identical properties are specified for other products such as pipe and bar in their respective specifications. Composition Table 1. Composition ranges for 316 grade of stainless steels. Grade316 Min - - - 0 - 16.0 2.00 10.0 - Max 0.08 2.0 0.75 0.045 0.03 18.0 3.00 14.0 0.10 316L Min - - - - - 16.0 2.00 10.0 - Max 0.03 2.0 0.75 0.045 0.03 18.0 3.00 14.0 0.10 Min 0.04 0.04 0 - - 16.0 2.00 10.0 - 316H max 0.10 0.10 0.75 0.045 0.03 18.0 3.00 14.0 - Mechanical Properties Table 2. Mechanical properties of 316 grade stainless steels. 316 515 205 40 95 217 316L 485 170 40 95 217 316H 515 205 40 95 217 Note: 316H also has a requirement for a grain size of ASTM no. 7 or coarser. Physical Properties Table 3. Typical physical properties for 316 grade stainless steels. Grade Specification Comparison Table 4. Grade specifications for 316 grade stainless steels. Grade UNS Old British Euronorm Swedish Japanese • . SS JIS Name 316 S31600 316S31 58H, 58J 1.4401 X5CrNiMo17- 2347 SUS 316 12-2 316L S31603 316S11 - 1.4404 X2CrNiMo17- 2348 SUS 316L 12-2 316H S31609 316S51 - - - - - Note: These comparisons are approximate only. The list is intended as a comparison of functionally similar materials not as a schedule of contractual equivalents. If exact equivalents are needed original specifications must be consulted. Possible Alternative Grades Table 5. Possible alternative grades to 316 stainless steel. Grade Why it might be chosen instead of 316? 316Ti Better resistance to temperatures of around 600-900°C is needed. 316N Higher strength than standard 316. 317L Higher resistance to chlorides than 316L, but with similar resistance to stress corrosion cracking. 904L Much higher resistance to chlorides at elevated temperatures, with good formability 2205 Much higher resistance to chlorides at elevated temperatures, and higher strength than 316 Corrosion Resistance Excellent in a range of atmospheric environments and many corrosive media - generally more resistant than 304. Subject to pitting and crevice corrosion in warm chloride environments, and to stress corrosion cracking above about 60°C. Considered resistant to potable water with up to about 1000mg/L chlorides at ambient temperatures, reducing to about 500mg/L at 60°C. 316 is usually regarded as the standard "marine grade stainless steel', but it is not resistant to warm sea water. In many marine environments 316 does exhibit surface corrosion, usually visible as brown staining. This is particularly associated with crevices and rough surface finish. Heat Resistance Good oxidation resistance in intermittent service to 870oC and in continuous service to 925°C. Continuous use of 316 in the 425-860°C range is not recommended if subsequent aqueous corrosion resistance is important. Grade 316L is more resistant to carbide precipitation and can be used in the above temperature range. Grade 316H has higher strength at elevated temperatures and is sometimes used for structural and pressure -containing applications at temperatures above about 500°C. Heat Treatment Solution Treatment (Annealing) - Heat to 1010-1120°C and cool rapidly. These grades cannot be hardened by thermal treatment. Welding Excellent weldability by all standard fusion methods, both with and without filler metals. AS 1554.6 pre -qualifies welding of 316 with Grade 316 and 316L with Grade 316L rods or electrodes (or their high silicon equivalents). Heavy welded sections in Grade 316 require post -weld annealing for maximum corrosion resistance. This is not required for 316L. Grade 316Ti may also be used as an alternative to 316 for heavy section welding. Machining A "Ugima" improved machinability version of grade 316 is available in round and hollow bar products. This machines significantly better than standard 316 or 316L, giving higher machining rates and lower tool wear in many operations. Dual Certification It is common for 316 and 316L to be stocked in "Dual Certified" form - mainly in plate and pipe. These items have chemical and mechanical properties complying with both 316 and 316L specifications. Such dual certified product does not meet 316H specification and may be unacceptable for high temperature applications. Applications Typical applications include: Food preparation equipment particularly in chloride environments. Laboratory benches & equipment. Coastal architectural panelling, railings & trim. Boat fittings. Chemical containers, including for transport. Heat Exchangers. Woven or welded screens for mining, quarrying & water filtration. Threaded fasteners. Springs. Source: Atlas Steels Australia SECTION 05350 HANDRAILS, LADDERS AND SIGNS 1.01 HANDRAILS, LADDERS AND SIGNS A. Handrails Around Standard Grating. There shall be furnished for installation on the tank, aluminum tubing handrails around the standard access grating. The railing shall be standard aluminum tubing with the top rail 41" above the tank top, and the mid -rail 26" above the tank top. There shall be furnished for each vertical stanchion, a base socket to accept and anchor the vertical stanchion. The tubing shall be provided in convenient section for field cutting and installation. 1.02 LADDERS A. There shall be provided a ladder extending from the ground level to the top of the wastewater treatment plant. The ladder shall be of aluminum construction and firmly attached to the tank and to the ground. All in accordance with paragraph 1910.27, Volume 37, number 202 Federal Register. 1.03 Signs A. There shall be provided four (4) signs to be mounted on each side of the fence surrounding the wastewater treatment facility. The sign shall read as follows, "Warning: Sewage Treatment Facility, Keep Out!" END OF SECTION Page 1 SECTION 9901 BLOWER PRESSURE GAUGES, CHECK VALVES AND SILENCERS PART1GENERAL 1.01 SCOPE The contractor shall supply nine FPZ PG25-300 pressure gauges, nine FPZ CV40 4-inch check valves and nine FPZ SS9 4-inch silencers. END OF SECTION 84 ACCESSORIES �i�1�rr~�x r�ctrtlrr�ttsor Gauges, Cheep Valves, Silencers, Enclosures -SM10 Gauges V# NPT Check Valves Silencers C A Gauges are i mpor-Lant for monitong the operating pressure or vacuum of the blGiver. Gauges should he positioned aselosetothe blower as possible. Part OLAV LLc� LJ Lj'L-i'I; 2.F9 VG25-2110 vvxdxn J e-L D VG25 }L_ Vc3l-L{1Y71 sL0 PG25-60 Pressure PG2=-200 PressLHe - --' PI5329-309 Pra&SrA PG2G-1= Pre-.-.L-e 0. 15 2.25 1.9 rh nwns oru in inchas Toba nou on qan va Lks z 1004.- Lnbr i m 3, .d cm ba dvrgcd viiiihtitif p 3x rugs Swro igcIxekvaIves allow air tofWin n olio aiiel;'b n. Iix--e valves preaellt back Flow into the blower and are sLJDal iul 111 nronze or brass. Part WPT A GV075 L1.1 2.�1 CV10 1 • 2-e ?.9 2. r CV125 1.2'_ 3.2 2.2 3.2 1 V15 1.5' 1E 2.5 3..r cv20 2" 4.3 3.1 - CVM 3" 5-8 4-2 :. CV40 4- G.9 5._ orrwnria-s n ind,; s l dawns on cpmva LKs: I;r 4rkmidr, vt c r.x cnmca• •.rr. pirra'ra Sil�rlc�rs pro da addrtianal sound attaiiwtian. TYPE 0 14 8 C f F Ibs SSA 1-114 7.5 5.5 2.8 2 0.6 ID 8 S5 5 T' 112 7.9 6.7 3.1 1.2 0.13 _..._ ..,I„-. 1.9 ..-- S5 6 2" 9.1 7.9 3.5 1_2 Q8 55 8 3" 19.1 15.7 6-0 3.3 0.8 _ S5 9 4' 18.3 1&9 6_7 1.1 0.8 ....,,....,,.. _.7 Steel manuFactu red apart from SI 9 155 9 - entirely in aluminiuFB) w th sound absorbing polyarethaneekynent 7 mwwa& n irf±,m Tcd6cscn Been gins .1 a%- Lr6rr iry andcan m cFsivad wtK+1. picK rta B .Part ff used on models A 9 C IH1 SCL K131-MS 13.4 1B.2 15.5 Ha SCL K04-MS 14.3 19.7 16.6 IHS Y- R-]5.•5 N5- 3D-'-G Da 16 9 26 B 21.3 IH7 SCL KW-8 MS f PAD 31.7 154.4 2fi IH8 SCL K07-5 TO 31.7 64.4 =G IH9 SCL K07-6 TS 31.7 1 64.4 1 26 IHSG SC L KO! -I 2 M SMD 31.7 67.2 30 IHI1 SCL X043-1d TU Al 67.2 30 IH12 SCL K11-TD 31.i 67.2 30 IH13 SCL K09.11 TS 31.7 67.2 31.5 Clr enslma H Inches - undrding aM can W_ c RangF'J wltncu� Pr1r-r MV. FPZ, Inc_ ISO N. Progress drive Ss-j< v Je UFO. T=_..'L2E2j 26B-01E= Jsa@fpz.cam www_Fpz.rnm SECTION 9902 EFECTOR SD2001 AIR FLOWMETER PART1GENERAL 1.01 SCOPE The contractor shall supply nine IFM Efector SD2001 airflow meters and install on each blower discharge. END OF SECTION E SD2001 SDN2IDGXFPKG/US-100 1: 4-digit alphanumeric display 2: Programming buttons C E c@us LISTED Compressed air meter Quick disconnect Process connection: 2" NPT (DN50) Function programmable Flow sensors 2 outputs OUT1 = flow monitoring (binary), flow rate meter (pulse), preset meter (binary) OUT2 = flow monitoring (analog or binary) Monitoring range 0.0...494.4 scfm Measuring range 1.4...412.0 scfm Temperature indication 32...140 OF Application Medium temperature [OF] Electrical design Operating voltage M I _ Current consumption [mA] Protection class I _ Reverse polarity protection Output function Current rating [MA] I _ Voltage drop M I _ Short-circuit protection _ Overload protection Analog output I _ Max. load IQ] I _ Pulse output Compressed air Air quality(ISO 8573-1): Class 141 (measuring error: see below, value A) Class 344 (measuring error: see below, value B) 32...140 1 DC PNP 19...30 DC < 100 III OUT1: normally open / closed programmable or pulse OUT2: normally open / closed programmable or analog (4...20 mA 2 x 250 <2 Yes (non -latching) yes 4...20 mA < 500 consumed quantity meter E SD2001 SDN2IDGXFPKG/US-100 Flow monitoring Measuring range Display range Set point, SP Reset point, rP Analog start point, ASP Analog end point, AEP in steps of Measuring dynamics Volumetric flow quantity monitoring Pulse value in steps of Pulse length [s] Flow sensors 1.4...412.0 scfm I 90...24720 scfh 0.0...494.4 scfm I 0...29670 scfh 3.7...412.0 scfm I 220...24720 scfh 1.6...409.9 scfm I 100...24600 scfh 0.0...309.0 scfm I 0...18540 scfh 103.0 ... 412.0 scfm I 6180 ... 24720 scfh 0.1 scfm I 10 scfh 1:300 0.400...4 000 000 scf 0.020 ... 1000 scf 0.049... 2 Temperature monitoring Measuring range [OF] I 32...140 Display range [°F] 32...140 Flow monitoring Accuracy (within measuring range) A): ± (3% MW + 0.3% MEW) / B): ± (6% MW + 0.6% MEW) ***) Repeatability[% of the measured value] ± 1.5 Temperature monitoring Accuracy [K] ± 2 **) Reaction times Power -on delay time [s] I 0.5 Flow monitoring Response time Damping, dAP Programming options [s] _ < 0.1 (dAP = 0) [s] 0-0.2-0.4-0.6-0.8-1 Pressure rating [psi] Ambient temperature [°F] Storage temperature [IF] Max. relative air humidity [%] Protection EC pressure equipment directive hysteresis / window function; NO / NC; current / pulse output; display can be rotated / deactivated; display unit I 232 32...140 -4... 185 90 IP 65 97/23/EC article 3, section 3 - sound engineering practice EMC DIN EN 61000-6-2 DIN EN 61000-6-3 Vibration resistance DIN EN 68000-2-6: 5 g (55...2000 Hz) J MTTF [Years] I 227 Mechanical data Process connection 2" NPT (DN50) SD2001 SDN2IDGXFPKG/US-100 Flow sensors Materials (wetted parts) stainless steel (304S15); FKM; ceramics glass passivated; PEEK GF30; polyester; aluminum Housing materials PBT-GF 20; NBR; PC (polycarbonate); stainless steel (304S15); PTFE; brass coated; FKM; aluminum powder -coated Weight [kg] 4.428 Display Display unit 4 x LED green (scfm, scfh, scf, °F) Function display 1 x LED yellow Switching status 2 x LED yellow Measured values 4-digit alphanumeric display Programming 4-digit alphanumeric display Connection Wiring Programming of the output function ----------OUT 1---------- - Switching output Hno = hysteresis / normally open Hnc = hysteresis / normally closed Fno = window function / normally open Fnc = window function / normally closed - ImP = pulse output for flow rate meter / signal output for preset meter ---------- O U T2---------- - Switching output Hno = hysteresis / normally open Hnc = hysteresis / normally closed Fno = window function / normally open Fnc = window function / normally closed - Analog output I = current output (4...20 mA) 2� �1 3 " �4 M12 connector 1 DD+ 2 t4 4: Out 1 3 2: Out 2 L_ L+ 2 4 4: Out 1 3 2: Out 2 L_ Remarks 1) to EN50178, SELV, PELV **) medium flow in the limit area of the flow measurement range ***) under conditions acc. to DIN ISO 2533 and when installed in DN50 pipes scf = standard cubic feet scfh = standard cubic feet per hour scfm = standard cubic feet per minute MW = measured value MEW = final value of the measuring range Measuring, display and setting ranges refer to standard volume flow according to DIN ISO 2533. For information about installation and operation please see the operating instructions. Pack quantity [piece] 1 ifm efector, inc. 782 Springdale Drive, Exton, PA 19341 — We reserve the right to make technical alterations without prior notice. — US — SD2001 — 25.06.2013 I SECTION 9902A AIR FLOW METER PART1GENERAL 1.01 SCOPE The CDI 5400 clamps onto a pipe, with two flow -sensing probes projecting into the pipe through 3/16- in. drilled holes. It seals directly to the pipe; no cutting or welding is required for installation. Because each flowmeter is made and calibrated for a specific size of pipe, the digital display indicates flow directly, with no setup or adjustment. The meter measures flow by maintaining one probe warmer than the other. It determines the mass flow rat equivalent units, is shown on a large, four -digit display; a 4-20 mA output and a pulse output permit remotE Nominal Range b Model Model Size a (scfm) No. for No. for Sch 40 Type L Steel Copper 2in. 600 5400-20S 5400- 20Cb 2.5 in. 800 5400-25S 5400- 25Cb 3 in. 1200 5400-30S 5400- 30Cb 4 in. 2000 5400-40S 5400- 40Cb 5 in. 2500 5400-50S 6 in. 5000 5400-60S 8 in. 6000 5400-80S END OF SECTION CDI 5400 FLOWMETER FOR COMPRESSED -AIR SYSTEMS - Rev. 3.0 • Easy to install • No moving parts • Weather resistant and surge protected (new with Rev. 3.0) • Milliamp output • Pulse output convertible to threshold output • User -configurable scaling, filtering and units of measure • Optional RS-485 output for networking • Housing rotates to suit vertical or horizontal installation The CDI 5400 clamps onto a pipe, with two flow -sensing probes projecting into the pipe through 3/16-in. drilled holes. It seals directly to the pipe; no cutting or welding is required for installation. Because each flowmeter is made and calibrated for a specific size of pipe, the digital display indicates flow directly, with no setup or adjustment. The meter measures flow by maintaining one probe warmer than the other. It determines the mass flow rate from the amount of heat required. The flow rate, in scfm or equivalent units, is shown on a large, four -digit display; a 4-20 mA output and a pulse output permit remote dis- play, totalizing and data collection. AVAILABLE SIZES Nominal Size a Range b (scfm) Model No. for Sch 40 Steel Model No. for Type L Copper 2 in. 600 5400-20S 5400-20Cb 2.5 in. 800 5400-25S 5400-25Cb 3 in. 1200 5400-30S 5400-30Cb 4 in. 2000 5400-40S 5400-40Cb 5in. 2500 5400-50S 6in. 5000 5400-60S Bin. 6000 5400-80S (a) Meters are also available for several sizes of Aluminum pipe. For metering smaller pipe sizes, please see our 5200-Series flowmeters. (b) Range of milliamp output and recommended maximum flow. Flowmeters for copper pipe have smaller ranges. Meters will function at somewhat higher flow rates but at reduced accuracy. SPECIFICATIONS Accuracy: 5 percent of reading plus 1 percent of range for flows from 10 percent to 100 percent of indicated range at air temperatures between 20 and 120 degrees Fahrenheit Fluids: Compressed air and Nitrogen Operating pressure: 200 psig maximum on Sch. 40 steel and on Type L Copper below three inch; consult CDI for other materi- als and higher pressures. Input power: 250 mA at 24 Vdc Output resistance: 600 Ohms max. Materials exposed to measured fluid: Stainless steel, gold, thermal epoxy and Viton (seal) Ring material: Aluminum Display: Four -digit LED display Response time: One second to 63 percent of change in value at flows above 30 percent of range US Patent 6,802,217 APPLICATION The meter is designed for use with compressed air and nitrogen. If the meter will be used at pressures below 15 psig, consult CDI about velocity limitations. The air must be free of oil, dirt that could foul the probes, and suspended water droplets. In a compressed -air application, the meter should be installed downstream of a dryer. Each meter is calibrated for a specific size and type of pipe. If a meter will be used in a type or size of pipe that is not listed, consult CDI about a special calibration. The meter is not to be used in safety or life-support applica- tions. It should not be used as a sole means of determining required capacity of air compressors and related equip- ment. The meter must not be used in hazardous locations. INSTALLATION Drilling the holes to install the meter will release some met- al shavings into the pipe. When planning the installation, make sure that all downstream equipment is protected by filters, or take other precautions to ensure that shavings do not reach critical equipment or get blown out in a way that could cause injury. For best accuracy, the meter should be installed with at least 20 diameters of straight pipe upstream and three di- ameters downstream. Avoid installing the meter down- stream of any item that could distort or concentrate the flow, such as a partially -closed valve, a regulator, a filter or moisture separator, two closely -spaced elbows in different planes, a long -radius elbow or a curved hose. Allow at least 30 diameters of straight pipe between any such item and the meter. If a valve or other restriction will be immediately downstream of the meter, provide at least five diameters downstream. Select a location that meets these require- ments and also provides good visibility from the plant floor. If this is not possible, consider using the remote display discussed below. To install the meter, first shut off the supply of air to the pipe where the meter will be mounted and allow the pres- sure to bleed down. Clamp the drill guide firmly to the pipe, orienting it for best visibility of the meter. Drill the two holes and remove any resulting burrs from the outside of the pipe. Make sure the outside surface of the pipe is clean and smooth. Before mounting the meter on the pipe, orient the display relative to the ring for best visibility. The display and cover can be removed and rotated 180 degrees relative to the meter housing, and the meter housing can be rotated 90 degrees relative to the ring, using screws behind the hous- ing. Next remove the back half of the ring, insert the probes into the holes in the pipe with the flow arrow pointing in the proper direction, and re -assemble the rings. Tighten the cap screws firmly and evenly so that the gaps between the halves of the rings are about equal on both sides of the pipe. MILLIAMP AND PULSE OUTPUTS The meter has an isolated, unpowered, milliamp output. The meter is shipped with a jumper in place to power the output from the instrument's do supply. With the jumper in place, the meter will source a do signal. The pulse output is an open collector, referenced to the instrument ground. For applications in which a contact -closure output is required, the isolated pulse output (CDI 5200-IPO) should be used. It installs inside the meter. The pulse output can be made into a threshold output by using the optional configuration cable. DISPLAY CONTROL AND CONFIGURATION The display can be cycled through rate, daily usage and cumulative usage using a button indicated by a circle on the front of the meter. The same button can be used to select a default display option, reset totals and select units of measure. Please refer to the configuration instructions enclosed with the meter. METER CONFIGURATION Several parameters of the meter's configuration can be changed by the user using an optional configuration cable and software available from CDI. These parameters include milliamp scaling, pulse scaling, conversion from pulse out- put to threshold output, filtering (smoothing) of the output, pipe inside diameter, and pressure compensation for high- pressure applications. For most applications, none of these parameters need to be changed. POWER SUPPLY Each meter is furnished with a wall -plug do supply for 110 V to 230 Volt AC main with a 6-foot (1.5 M) cable plus a 14- foot (4.2 M) extension cable. Prongs for Australian, Euro- pean, UK and US outlets are provided, as appropriate. The meter may alternatively be hard wired to a 24-Volt do sup- ply. Eighteen -Volt supplies furnished with some earlier CDI flowmeters must not be used. DRILL GUIDE For pipe sizes three inches and larger, the drill guides are half rings that bolt to the back halves of the meter rings (CDI 5400-XX-DG). For the two- and 2-1/2 inch sizes, a single drill guide is used (CDI 5400-S-DG). There is also a universal drill guide (CDI 5400-U-DG) for all 5400 sizes. Each of the drill guides is furnished with a 3/16 inch drill bit and a hex wrench. Please note that the 5200-DG drill guide cannot be used with the 5400-series flowmeters. LIMITED WARRANTY CDI warrants solely to the buyer that the Model 5400 Flowmeter shall be free from defects in materials and workmanship, when given normal, proper and intended usage, for three years from the date of purchase. During the warranty period, CDI will repair or replace (at its option) any defective product at no cost to the buyer. The forego- ing warranty is in lieu of any other warranty, express or implied, written or oral (including any warranty of mer- chantability or fitness for a particular purpose). CDI's liabil- ity arising out of the manufacture, sale or supplying of the flowmeter, whether based on warranty, contract, tort or otherwise, shall not exceed the actual purchase price paid by the buyer, and in no event shall CDI be liable to anyone for special, incidental or consequential damages. CDI Meters, Inc Specifications are subject to change without notice. 10/24/2014 781-935-9600 www.cdimeters.com © CDI Meters, Inc. 2014 SECTION 9903 BLOWER BUTTERFLY VALVES PART1GENERAL 1.01 SCOPE The contractor shall supply thirteen (13) Flowmatic 4-inch butterfly valves. One for each blower plus swing spare valving. END OF SECTION AWWA C504 Butterfly Valve Azure® Model 45 Sizes 3" Thru 8°/ 80 mm Thru 200 mm 150B# FLANGE Materials (with Lever) FLOMATICO Flomatic Corporation LOW -LEAD # Iq L 7 •M LwiO-F rao Item # Description Material 1 Body Ductile Iron A536 2 Brearing Nylatron GSM 3 Seat* Buna-n 4 1 Shaft 316SS 5 Disc** Ductile Iron w/316SS Edge 6 Pin (1 for 3" & 4") 316SS 7 Bolts Steel 8 Washer Steel 9 Lever Cast Iron 10 Bearing Nylatron GSM 11 Packing V-Type NBR 12 Retaining Plate Steel 13 Screw Steel 14 Index Plate Steel Max Temp 180°F (82*C) Max Pressure 200psi (14bar) Max Pressure Differential 150psi (10bar) * EPDM Optional ** 3" & 4" 316 Stainless Steel Flomatic Corporation can accept no responsibility for possible errors in catalogues, brochures and other printed material. Flomatic Corporation reserves the right to alter its products without notices. This also applies to product already agreed. All trademarks in this material are property of the respective companies. All right reserved. ©2011 Flomatic Corporation. The drawings & information on this drawing sheet are the sole & exclusive property of Flomatic Corporation. Any reproduction, distribution, display or use of these drawingsor information in whole or in part without written authorization of Flomatic Corporation is strictly prohibited. Page 1 of 2 FLOMATIC CORPORATION FLZMATIC-VALVES AprW1 006 GLENS FALLS, N.Y. 2801 AWWAC504PHONE518 761-9797 _3-8 Rev: F (6/13) FAX (5 8) 61-9798 AWWA C504 Butterfly Valve Azure® Model 45 Sizes 3" Thru 6"/ 80 mm Thru 200 mm 150B# FLANGE Dimensions Flomatic Corporation LOW -LEAD FMagBr I1��7 TM Le:,,iiie.: Size Part # A B C OD E # & OiF inch mm inch mm inch mm inch mm inch mm inch mm inch mm 3 80 450100061 5.16 131 3.74 95 5.00 127 6.0 153 7.50 191 4-.75 19 4 100 450100071 5.91 150 4.49 114 5.00 127 7.5 191 9.02 229 8-.75 19 6 150 450100091 7.09 180 5.47 139 5.00 127 9.5 242 10.98 279 8-.87 22 8 200 450100101 8.27 j 210 j 6.89 175 6.00 1 152 11.75 298 13.50 343 j 8-.88 22 G H J K OiL inch mm inch mm inch mm inch mm inch mm 1.18 30 10.51 267 2.05 52 .94 23.9 3.10 78.9 1.18 30 10.51 267 2.05 52 .94 23.9 4.11 104.4 1.18 30 14.13 359 2.96 75.2 1.0 25.4 6.15 156.1 1.50 38 14.13 359 1.50 38.1 1 1.13 28.7 8.00 203.2 Flomatic Corporation can accept no responsibility for possible errors in catalogues, brochures and other printed material. Flomatic Corporation reserves the right to alter its products without notices. This also applies to product already agreed. All trademarks in this material are property of the respective companies. All right reserved. ©2011 Flomatic Corporation. The drawings & information on this drawing sheet are the sole & exclusive property of Flomatic Corporation. Any reproduction, distribution, display or use of these drawingsor information in whole or in part without written authorization of Flomatic Corporation is strictly prohibited. A r FLOMATIC CORPORATION FLZMI�TIC�VALVEJ Page 2 GLENS ENEFAL 761-9712801 April 27, 2006 ( ) AWWAC504_3-8 Rev: G (6/13) FAX (5i8) 761-9798 SECTION 9904 FLOW METER PART1GENERAL 1.01 SCOPE The contractor shall supply eleven (11) four inch WMX Series Seametrics Magmeters and eleven (4) eight inch WMX Series Seametrics Magmeters END OF SECTION Seame r cs I I 1= NSF CERTIFIED COMPANY M FEATURES • NSF/ANSI 61-G • Built-in pulse output for data logging or telemetry • Minimal straight pipe required • Continuous battery or external power • IP68 submersible (option) I& WMX104 WMX101-168 WMX-SERIES Flanged Magmeter APPLICATIONS • Filtration systems • Pump stations • Municipal water/wastewater • Industrial water/wastewater • Cooling tower water treatment • Packaged plants WMX104-300 Sea metrics' series of standard and IP68 (submersible) flanged magmeters. Available in sizes from 3" up to 12". Unobstructed Flow Seah;;trics GENERAL INFORMATION The WMX-Series are flanged electromagnetic flowmeters for use in 3" to 12" pipe in municipal or industrial water and wastewater applications where propeller meters have typically been used in the past. Because the WMX has no moving parts and has electrodes designed to discourage fouling, this magmeter performs well and requires much less frequent maintenance in applications where debris would impede propeller meters. There is no rotor to stop turning or bearings to wear out. Minimal straight pipe requirements allow WMX-Series meters to be used in piping configurations where there is little space between the meter and an elbow. In chemical injection applications, the chemical injection point must be placed downstream of the magmeter OR far enough upstream for complete mixingto occur before the fluid reaches the meter. The submersible units, -168 option, are rated IP68 (NEMA 6P) for applications where the meter may be under water up to a depth of 3 meters for prolonged periods of time. FEATURES WMX-SERIES Flanged Magmeter Rate and total indication are standard on both models. Units are customer -selected and factory -set. No set-up is required. The WMX101 is externally powered with 8-32 Vdc at 30 mA max (see NOTE in Specifications). Two Lithium 3.6V "AA" batteries provide auxiliary power during powerfailures, allowingthe meter to continue recording flow rate and total without interruption for the duration of the outage. Where external power loss is infrequent, battery life exceeds 10 years. The 20-foot power cable also provides pulse output for use with a variety of Seametrics and other displays and controls for remote reading, data logging, pulse -to -analog conversion, and telemetry applications. High frequency pulse rate (required for use with 4-20 mA converters) is standard; additional pulse rates are optional. The WMX104 is a battery -operated unit for use when pulse output is not required. Two Lithium 3.6V "D" batteries provide power and are replaceable with an approximate 1-year life under continuous use, or more depending on the duty cycle. An optional input/output cable can be installed post -factory if needed for changing applications. Rate and total indicator Powder -coated diecast-aluminum electronics housing Tamper -evident security seal & cross -drilled screws (2) for tamper -evidence Z�&L Internal Data Logger (Optional) _ Lf"'"W­7" Equalization lug Power/Output cable port access, tamper -sealed (NOTE: WMX101 comes with standard 20' cable installed) Welded steel epoxy-c 316SS electrodes Dual durometer rubb Flanges, ANSI 150 It VMX104 Seams FEATURES Continued Rate and total indicator Tamper -evident security seal & cross -drilled screws (2) for tamper -evidence Power/Output cable port access, tamper -sealed (NOTE: WMX101 comes with standard 20' cable installed) Internal Data Logger (Optional) Powder -coated ductile cast iron body & electronics housing Glass filled molded plastic liner 316SS electrodes Flanges, ANSI 150 lb. drilling Rate and total indicator Tamper -evident security seal & cross -drilled screws (2) for tamper -evidence Power/Output cable port access, tamper -sealed (NOTE: WMX101 comes with standard 20' cable installed) Internal Data Logger (Optional) Powder -coated ductile cast iron electronics housing — WMX-SERIES Flanged Magmeter us+"I m www,ssamerr Equalization lug WMX104-300 (IP68 housing standard for 3" model) Equalization lug !I IP68 Housing Option (For 4"-12" meter; standard for 3" models) Seams SPECIFICATIONS* WMX-SERIES Flanged Magmeter Pipe Sizes 3",4", 6", 8", 10", 12" Fittings ANSI 150 lb. drilling Pressure 150 psi (10.3 bar) working pressure Temperature Operating 10° to 130° F (-12° to 54° C) Non -Operating -40° to 158° F (-40° to 70° C) Accuracy +/-1% of reading for flow between 10%to 100% of max flow +/- 2% of reading for flow from cutoff to 10% of max flow Materials Body (3" Only) Ductile cast iron, powder coated w/NSF61 listed epoxy powder Body (4"-12") Welded steel, epoxy -coated Liner (3" Only) Noryl® Liner (4"-12") Santoprene/Polypropylene Electronics Housing Diecast aluminum, powder -coated (non-IP68) Ductile Cast Iron (IP68) Electrodes 316 stainless steel 0-ring (3" Only) EPDM Display Digits Rate Total 5 8 Units Gallon/Minute, Liter/Minute, Liter/Second, Cubic Feet/Minute, Cubic Meter/Hour, Million Gallon/Day, Mega Liter/Day Gallon, Gallon x 1000, Liter, Liter x 1000, Mega Liter, Cubic Meters, Cubic Meter x 1000, Cubic Feet, Cubic Feet x 1000 Power WMX101: 8-32 Vdc at 30 mA max, with auxiliary battery for continuous operation during power failures NOTE: Using an unregulated power supply >18 Vdc may damage the meter due to AC line input voltage fluctuation WMX104: 2 Lithium 3.6V "D" batteries, replaceable, 1 year life under continuous use. Pulse Output Signal WMX101: Current sinking pulse, opto-isolated, 30 Vdc at 10 mA max WMX104: Pulse output available only with addition of post -factory output cable Pulse Rates High Frequency; 10 units/pulse; 100 units/pulse; 1000 units/pulse High Frequency (pulse/gal) 3" 4" 6" 8" 10" 12" 25.228 16.362 6.307 3.344 2.150 1.530 Conductivity >20 microSiemens/cm Empty Pipe Detection Hardware/software, conductivity -based Environmental NEMA 4X Standard (IP68/NEMA 6P Option) *Specifications subject to change. Please consult our website for the most current data (www.seametrics.com). Seams DIMENSIONS WMX104-300 Shown (3") 14-168 Shown IP68 Housing) L (Including Rubber Gaskets) WMXIO1-168/104-168 (IP68 Housing) WMX-SERIES Flanged Magmeter IP68 WMX Meter Size L H T ID Shipping Weight IP68 Version inch mm inch mm inch mm inch mm pounds Kg 3" 12.0 305 6.80 173 .68 17.3 2.60 66.04 41 19 4" 10.24 260 8.12 206 .62 20.9 3.12 79.25 35 16 6" 12.27 312 9.22 234 .69 23.3 5.05 128.27 50 23 8" 14.24 1 362 1 10.22 260 .69 1 23.3 1 6.44 1163.581 72 33 10" 18.18 462 11.22 285 .69 23.3 8.61 8.69 128 58 12" 19.68 500 12.28 312 .81 20.6 10.55 N7.97 148 67 Flanges Standard ANSI 150 lb. drilling Cable (WIX 101)1 lb. Seah;;tncs WMX104 Shown (4"-12") L 10 (Including Rubber Gaskets) WMX101/104 (Standard Housing) WMX-SERIES Flanged Magmeter Standard WMX Meter Size L. H T ID Shipping Weight Standard inch mm inch mm inch mm inch mm pounds Kg 4" 10.24 260 7.0 178 .62 20.9 3.12 79.25 32 15 6" 12.27 312 8.1 206 .69 23.3 5.05 128.27 47 21 8" 14.24 362 9.1 231 .69 23.3 6.44 163.58 69 31 10" 18.18 462 10.1 257 1 .69 23.3 8.61 218.69 125 57 12" 19.68 1500 11.1 282 1 .81 1 20.6 10.55 267.97 145 66 Flanges Standard ANSI 150 Ib. drilling Cable (WMX 1o1)1 lb. OUTPUT CAPABILITIES Internal Data Logger Data Logger (Optional) Compatible 11 WMA WMX Seams STRAIGHT PIPE RECOMMENDATIONS (X = pipe diameter) 2X No (X = pipe diameter) FLOW RANGE (3" - 12") FLOW FLOW WMX-SERIES Flanged Magmeter f 1X --W- Minimal straight pipe required between elbows. For other piping configurations, consult factory. Meter 3" 4" 6" 8" 10" 12" Size Gal/Min Liter/Sec Gal/Min Liter/Sec Gal/Min Liter/Sec Gal/Min Liter/Sec Gal/Min Liter/Sec Gal/Min Liter/Sec Minimum 7.5 1 .47 12 .75 32 1 2 60 3.8 95 6 130 8.2 Maximum 700 44.2 1,000 63 2,400 1 151.4 4,400 277.6 7,000 441.6 10,000 630.9 WMX-SERIES Seametrics HOW TO ORDER MODEL External power = WMX101 Battery power = WMX104 ACCESSORIES SIZE 3" = -300* 4" = -400 6" = -600 8" = -800 10" = -1000 12" = -1200 *-300 available in IP68 only Remote 4-20 mA (analog) signal = A055W Remote Rate and Total Indicator (Battery) = FT415W Remote Rate and Total Indicator (Powered) = FT42OW Remote Data Logger = DL76W Dual Power Supply, 115 Vac, 12/24 Vdc = PC42 (Use with High Frequency pulse rate) Replacement Battery Pack for WMX101=101317 Replacement Battery Pack for WMX104=100889 CONTACT YOUR SUPPLIER OPTIONS High Frequency = -HF 10 Units**/Pulse = -PxX 100 Units**/Pulse = -PxH 1000 Units**/Pulse = -PxK Factory Installed Power Cable 6m (20 ft) = -11/6 Factory Installed Power Cable 15m (50 ft) = -11/16 Internal Data Logger = -127 IP68 Submersible = -168 **Units = Gal or Liter depending on Rate/Total unit selection Flanged Magmeter FLOW MEASUREMENT UNITS RATE ORDER TOTAL ORDER Gal/Min = GPM Gal = G Liter/Min = LPM Gal x 1000 = GT Liters/Sec = LIPS Liter = L Cu Ft/Min = CFM Liter x 1000 = LT Mega Liters = ML Cu Meter/Hr= CMH Cubic Meters = CM Mil Gal/Day = MGD Cu Met x 1000 = CMT Meg Lit/Day = MLD Cubic Feet = CIF Cu Feet x 1000 = CFT Consult factory for additional units Any rate selection can be combined with any total selection Post -Factory 20-ft. Power/Output Cable (WMX104 Standard Housing Only) = DC30 Post -Factory 50-ft. Power/Output Cable (WMX104 Standard Housing Only) = DC35 Post -Factory 100-ft. Power/Output Cable (WMX104 Standard Housing Only) = DC100 Post -Factory 20-ft. Power/Output Cable (WMX104 IP68 Housing Only) = DC30S Post -Factory 50-ft. Power/Output Cable (WMX104 IP68 Housing Only) = DC35S Post -Factory 100-ft. Power/Output Cable (WMX104 IP68 Housing Only) = DC100S Grounding Rings (not needed for most applications): 3" = 102157 4"=100876 8"=100878 6"=100877 10"=100879 12"=103288 Seametrics Incorporated • 19026 72nd Avenue South • Kent, Washington 98032 • USA LT-65650274-120113 (P) 253.872.0284 • (F) 253.872.0285 • 1.800.975.8153 • www.seametrics.com 12/01/13 SECTION 9905 SEWER PRESSURE GAUGES PART1GENERAL 1.01 SCOPE The contractor shall supply Ashcroft gauge with flush mini seal 0 to 60 psi. Ashcroft Duralife Pressure Gauges provide liquid -filled performance in a dry gauge, while helping to reduce vibration and pulsations. They feature True ZeroTM pointer indication, ensuring safety and process control —no stop pin to mask false zero reading. Gauges are mounted to flush mini diaphragm seals and feature an all -welded design with no gaskets or bolts. This makes them easy to clean and eliminates gauge clogging. IAJ 25 END OF SECTION SECTION 9906 SEWER CHECK VALVES PART1GENERAL 1.01 SCOPE The contractor shall supply Flomatic cast iron check valves. Flomatic ball check valves have only one moving part —the ball —which automatically moves out of the path of flow and provides an unobstructed, smooth flow through the valve body. When flow stops, the ball rolls back to the closed position, providing a positive seal against backflow. Mount these valves either vertically or horizontally (vertical is preferred). For proper sealing, 10 ft of vertical head (4.33 psi) is required vs 20 ft (8.66 psi) for horizontal installations. The 3", 4" and 6" valves do not require any head pressure to seal. Maximum recommended flow rate for ball check valves is 5 feet per second. The 408 series is a standard for larger valves. It has an epoxy -coated cast-iron body and includes a weighted sinking ball that operates by gravity, even in viscous solutions. Meets AWWA C508 standards for flange -to -flange lay lengths. END OF SECTION 990710200 SEWER GATE VALVES PART1GENERAL 1.01 SCOPE The contractor shall supply Watts 405-NRS-RW Cast Iron Gate Valves. Watts flanged cast-iron gate valves feature rubber encapsulated resilient wedge discs that offer both positive seating and resistance against high differential pressure. Discs are field replaceable. The Watts Series 405-NRS-RW (Non Rising Stem —Resilient Wedge) is recommended for potable water, water distribution service and feed lines, and sewage disposal facilities. These valves are best suited for service in fully open or fully closed position, but they are also recommended for use as a throttling valve. END OF SECTION ES-405-NRS-RW Job Name _ Job Location Engineer — Approval — Series 405-NRS-RW Non -Rising Stem, Resilient Wedge, Flanged Gate Valves Sizes 2" -12" (50 - 3O0mm) - Epoxy Coated Series 405-NRS-RW Non -Rising Stem Resilient Wedge Gate Valves are available in sizes 2"-12" (50-300mm) flanged by flanged and 21/2"-10" (65-250mm) flanged by grooved configu- rations. The valve body is epoxy coated internally and externally. The valve is operated by a Handwheel or an operating nut and valve key. The resilient wedge disc design offers both positive seating and resistance against high differential pressure. The Series 405-NRS-RW is best suited for service in either the fully open or closed position but is suitable for use as a throttling valve. This series is recommended for irrigation, potable water, water distribution service, feed lines and sewage disposal facilities. Features • ASTM A126 Class B Iron (Flanged x Flanged) • ASTM A536 65-45-12 Ductile Iron (Flanged x Groove) • Full port flow, low head loss • Epoxy coated, internal and external • Vulcanized encapsulated resilient wedge • In -line serviceable • Boss -tapped and plugged • MSS-SP-70 conformance Specifications Flanged by flanged valve bodies shall comply with ASTM A126; flanged by grooved valve bodies shall comply with ASTM A536. Valve shall be pressure rated to 200psi (14 bars) CWP with an operating temperature up 140°F. Valve shall have a non -rising stem, full port flow and epoxy coated. Valve shall be a Watts Series 405-NRS-RW. Contractor Approval Contractor's P.O. No. Representative — 6" 405-NRS-RW Standards Face-to-face dimension shall comply with ASME B16.10 Class 125 cast iron flanged valves. Flange end connection shall com- ply with ASME B16.1 Class 125 & AWWA Class D. Flanges are flat faced and smooth finished. Grooved end connection shall comply with AWWA C515 & C606. Configuration Flanged x Flanged (AWWA C509): Available size 2"-12" Flanged x Grooved (AWWA C515): Available size 21/2"-10" Pressure - Temperature 200psi (14 bar) CWP Maximum Temperature: 140°F (60°C) `The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, ����® please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials with- out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold. Parts - Materials NO. PARTS MATERIAL ASTM DESIGNATION 1 *Body (FxF) *Body (FxG) Cast Iron Ductile Iron Al 26 Class B A536 65-45-12 2 Bonnet Cast Iron Al 26 Class B 3 Disc Cast Iron & Rubber (Buns-N) Al 26 Class B 4 Hand Wheel Cast Iron Al 26 Class B 5 Stem Stainless Steel A276 Type 304 6 Stuffing Box Cast Iron Al 26 Class B 7 0-ring A Rubber D2000AA6014 8 0-ring B Rubber D2000AA6014 9 Bonnet Gasket Rubber D2000AA6014 10 Stem Nut Bronze B62 11 Wiper Ring Rubber D2000AA6014 12 Bonnet Bolt & Nut Steel A307 Grade B 13 Stud & Nut Steel A307 Grade B 14 Hand Wheel Washer Steel A307 Grade B 15 Top Nut Steel A307 Grade B 16 Operating Nut Cast Iron Al 26 Class B *Body Configuration: FxF - Flanged by Flanged, FxG - Flanged by Grooved Dimensions - Weights Tap �L Ir in. mm in. L mm W in. mm H (NRS) in. mm 111 in. mm S in. mm Fib.,. WEIGHT kgs lbs. kgs. D in. mm C in. mm BOLT HOLES h in. mm n # of Holes T in. mm 2 50 7 178 6 152 4% 121 3/4 19 4 % 16 71/16 179 715/16 230 3 76 % 16 22 10 — — 21/2 65 71/2 191 7 178 51/2 140 % 19 4 11/16 18 71/16 179 91/16 259 31/2 89 % 16 29 13 26 12 3 80 8 200 71/2 191 6 152 % 19 4 % 19 77/8 200 101/4 289 3% 95 11/16 18 40 18 37 17 4 100 9 229 9 229 71/2 191 % 19 8 15/8 24 813/6 224 121/2 352 41/2 114 "/16 21 62 28 57 26 6 150 101/2 267 11 279 91/2 241 7/8 22 8 1 25 11 279 161/16 470 51/2 140 15/16 24 111 50 106 48 8 200 111/2 292 13% 343 1 11 % 298 1 '/a 22 1 8 1 11/8 29 1 11 279 1 20 7/8 575 63/4 171 1 1 25 194 88 1 189 86 10 250 1 13 330 1 16 406 1 141/4 362 1 1 25 1 12 1 13/6 30 1 12'/6 316 1 23 7/8 657 1 8 203 1 11/4 32 1 272 123 1 267 121 12 300 1 14 356 1 19 483 1 17 432 1 1 25 1 12 1 11/4 32 1 14 356 1 28 3/8 773 1 91/2 241 1 11/4 32 1 383 174 1 — — VOvIlA7TS" A Watts Water Technologies Company ES-405-NRS-RW 1320 ��gUILD�,Yc u� C 'yfMeE� ^ USA: Tel: (978) 688-1811 • Fax: (978) 794-1848 • www.wafts.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • www.watts.ca 0 2013 Watts Section 10050 Influent Screen- Contec The influent screen shall be a Contec 2 millimeter opening fine screen Model DF24 made of stainless steel with slow rotating brushes and mechanical scraper fully automated and maintenance free capable of 1,300 gallons per minute @ 300 mg/L TSS flow with 8" inlet flange, 8" overflow flange, and 8" outlet flange provided with EDPM sealed and rated for 480/360 volt power with 0.16 HP drive. Screen shall include a stainless steel discharge sump, support stand, Contec screening conveyor & compactor part #PU220 with 0.75 HP drive. Screen and conveyor compactor shall each include a 400 watt heating system. Installation shall, consist of furnishing all plant, labor, equipment, appliances and materials, and in performing all operations in connection with the installation of the Contec Influent Screen, including appurtenant structures, complete, in strict accordance with the drawings. END OF SECTION Page 1 SECTION 10200 EQUALIZATION BLOWER AND FILTER PART1GENERAL 1.01 SCOPE The contractor shall supply one (1) Kaeser 131369C, 460 volt, three phase blower for equalization air supply. END OF SECTION SECTION 10205 EQUALIZATION AIR DIFFUSERS PART1GENERAL 1.01 SCOPE The contractor shall supply and install Flex Air Micro Diffuser with saddles, piping, supports and valves for the equalization tank permanent as well as the interim equalization cells. END OF SECTION SECTION 10210 EQUALIZATION PUMP PART1GENERAL 1.01 SCOPE The contractor shall supply two (2) Wilo FA08.41 E, 1.75HP, 460 volt, three phase pumps for equalization pumping. END OF SECTION SECTION 10500 EQUALIZATION PUMP PART1GENERAL 1.01 SCOPE The contractor shall supply three (3) Wilo FA10.51 E, 2.85HP, 460 volt, three phase pumps for recycle pumping pumping. END OF SECTION SECTION 10600 OXIC BLOWER AND FILTER PART1GENERAL 1.01 SCOPE The contractor shall supply two (2) Kaeser BB69C 15 HP, 460 volt, three phase blower for oxic air supply. END OF SECTION SECTION 10601 EQUALIZATION AIR DIFFUSERS PART1GENERAL 1.01 SCOPE The contractor shall supply and install Flex Air Micro Diffuser with saddles, piping, supports and valves for the oxic tank permanent. END OF SECTION 11200 Mixer Erffec mmaFrotation Powercorrsumed Pu a7hp hla:ctirrat F 34lbf weight of unit m 224_9 Ibs Maxweight' m 308-6lbs Pratection class IP 68 Erplasian protectian FM, CSA Ex€lassiii€atianFM CLFu5 b DIV.1, GROUPS C, D; CLASS 1, DIY 1, GROUPS E, F. G= CLASS 11 Propeller model Nlnminal propeier diameter Prapellerspeed Transmasian ratio maximum weight including ac€essodes 3-blade propeller withself- cleaning hub; backward- curvedas a renk €bggingF- and entxriniwj-fiee 19.7 in 15Bgpm 7.5 Filing pre€hamber {LP transmission oil, ISo YG 224 Fillogvalume prechamber Y o.3 gal JUS] Filling gear chamber CLPtmnsmLsianoil, ISoYG 224 Fillingvalunrpe gear chamber Y 0.1 gal {US) Filling sealing chamber whiteoil Filling valume sealing Y R3 gal JUS] chamber WHO Type of motor T 1T-64R (EX) Momrtype 5ubmershle nrotaraccording to DwArDE 0530 (IEC -'4) Power connection 3-466 V, 60 Hz Full load arrq s Iw 4.5 A Starting€unent - direct IA 26A Startingcunent- scar -deli IA 9A Mlaximun power€armumption P1 3.4hp Rated motor power P2 2.7 hp Rated speed n 1080rpm Efficiency rim 74 Powerfactor Fluidtemperature €as(p 0.8 T 37-104"F mafc submersion 66ft Insulation class F mhmswitching fTequency/h 15 min. switching break min 3 Starting torque M 37NM UDffWUt of irertia 41.0112 kg/W Momrbearings 1 grooved ball bearing,1 two - row inclined ball bearing U=Fhousing ASTM A48 Vass 3SI40B hiotarshaft 1.4021 Gear housing ASTM A48 Gass 3*SA40B Planetary gear 1.7131 Holknr gear 1.5216 Sun gear 17131 Dm a shaft 1.4462 Static seal FPM me€hairkal seal SieASic seal gear €hamber)prechamber FPM seat geaFMaling chamber Sir,&c seaing an matorside FPM Propeller PUR Gear canstructian type m 7-0 as per DIN 7SO10 Oso 54i; Sun and planetary gears case hardened and sanded, internal gear butt-jairted Gear bearings Three needle bearing (planetary), one two -row inclined ball bearing and ane grooved ball bearing (output shaft) Service life L{ap t 106004 operating hours, ISO 281 Last Revised 10/26/16 Burgin Engineering, Inc Anoxic Mixer Data Sheet BlueBox T3 BlueBox T3 Article -No.: 486 0003 DOC 486 0003-E-1.1-DS Programmable measurement and control device c.o Properties • The BlueBox is the central element of a modular designed measurement and control system. • The BlueBox can be connected with up to 200 sensors and actuators. • Continuous recording • Remote maintenance • In addition virtual sensors (calculated sensor) can be established. • There is a wide range of software. Technical data Integrated computer PC 104; 200 MHz to 500 MHz Operating system: Linux@ Random access memory: 256 MB (optional 512 MB) Data storage media Industry Compact Flash Card 2 GB; 512 MB; 256 MB Interfaces 1 x RS-232 / RS-485 (half -duplex) 1 x CAN 1 x Ethernet 10/100MBit 1 x USB optional: 2 x current output 4 mA — 20 mA optional: modem UMTS, modem ISDN/analogue Power supply Nominal voltage: 24 V DC (18 V — 36 V) Nominal power: 10 W Display Touchpanel 240 x 128 Pixel Housing Aluminum housing: 280 mm x 170 mm x 90 mm Aluminum die-cast housing , powder coated Weight: ca. 2,6 kg Protection class: IP65 Ambient conditions Storage temperature range: -10 °C to +50 °C Operating temperature range: -20 °C to +45 °C Relative humidity: 0 to 95 %, not condensing Relative humidity (annual average): <_ 90 % °GO Systemelektronik GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: +49(0)431-58080-0 Fax:-58080-11 Page 1 / 1 www.go-sys.de info@go-sys.de Eyewash/Shower Specification Combo. Shower Et Eye/Face Wash w/Orange ABS Plastic Bowl Notes: Combination Shower and Eyewash Galvanized piping Stainless actuators Floor -mounted shower and eyewash with ABS plastic bowl and shower head. Eyewash features 2" GS-Plus gentle - spray heads calibrated to deliver 1.8 gpm at line pressures from 20 to 100 psi. Each head includes a flip -top dust cover, internal flow control and filter to remove impurities. Supply and drain are 1-1/4" NPT. 90" high. Drain 8" horizontal from floor; supply enters from top or at 66" above floor. Ships UPS. Ship weight SO lbs. Conforms to ANSI standards. Specifications Ultrafiltration MaxFlow Plate Membrane Modules Model#: MaxFlow Model#: MaxFlow Model#: MaxFlow Model#: MaxFlow U05-002 U06-001 U20-002 U70-003,H004,HS005 Operating Data Operating pressure [psi] Aeration Channel# Aeration Channel# Aeration Channel# Aeration Channel# none none B20-002 B70-002 0.3 - 5.7 PH 2-11 Temperature range [OF] 34 - 140 Operation continuos / intermittent; pumped & gravity flow Cleaning chemicals acid, caustic, oxidant, tenside Module Data Membrane material PES Membrane surface [ftz] 52 72 241 754 / 812 / 924 Material module PUR, PVC Pore size [pm] 0.04 Permeability, water ftz[galpsi] > 63 Flux rate, activated sludge [gal/ftz*d] 8 - 20 8 - 20 8 - 25 8 - 29.5 MLSS [mg/1] 8,000 - 25,000 Back wash pressure [psi] 0.7 pH, normal operation 4-9 pH, cleaning 2- 11 Demand of cleaning solution [gallons] 4.5 8 24 66 Design of filter bags Sandwich Module housing PVC Width [inches] 6 7.3 15.4 29.0 Height [inches] 23.6 42.9 41.7 42.1 Height with aeration channel [inches] - - 59 59.4 Depth [inches] 16.3 12.4 18.4 28.3 Depth with filtration pipe [inches] - 15.6 22.2 32.5 Weight, dry [Ibs] 33 46 118 275 Weight, wet/filled [Ibs] 83 131 371 1,115 square footage module [ftz] 1 0.62 1.96 5.17 # connections 1 2 tration pipe diameter i Design [inches] 1 1 1 1/4 2 tube diffuser # tubes 1 3 5 Material PVC, PE, stainless steel PVC Aeration bubble size medium-sized bubbles Air demand per module [scfm] 3 2.9 8.8 28.5 Picture U05-002 U06-002 Y u20-0' u'a-Oa? u70-002 B_0-00'_ k T �� • 7� K-- ■ � e o e o=§ g e e. ƒ \ CD\ § a \ / § ) \ 7 / 2 \ \ ? \ s ! a y\© c 3%\ $ c CD ° CD \ ° * \ \ = J ! & 2 @ e D a cn / \ \ ] / | 2 e S m/ 6 ( > m (a 7 / / s %_ .3 Cl)) m e / g s s g m m e= _ / 0- / / \ \ CD\ / / ± 0 * ° ! . § Cl)-0 ® ° s « / E / f $ f \ ) a g % / s 2 & / co « s E o J \ $ / © a a c e k CDg ( = 2 3 _ _ - \ z / ) \ | p / CDCDg o o ; J & Cf) 77 \ y / Cl) 2 E CD: J a F w k Cl) 0 .� 1720E Turbidimeter, Low Range 1720E Low Range Process Turbidimeter Sensor Only Specifications 1720E Process Turbidimeter: SpecificationsRange:0 to 100 nephelometric turbidity units (NTU) Accuracy: (Defined According to ISO 15389) ± 2% of reading or ± 0.015 NTU (whichever is greater) from 0 to 40 NTU; ± 5% of reading from 40 to 100 NTU Displayed Resolution: 0.0001 NTU up to 9.9999 NTU; 0.001 NTU from 10.000 to 99.999 NTU Repeatability: (Defined According to ISO 15389) Better than ± 1.0% of reading or ± 0.002 NTU, whichever is greater Response Time: Signal Average Time:lnitial response in 1 minute, 15 seconds for a full scale step change. User selectable from 6, 30, 60, 90 seconds; default 30 seconds Sample Flow Required:200 to 750 mL/minute (3.1 to 11.9 gal/hour) Storage Temperature:-20 to 60° C (4 to 140' F) Operating Temperature:0 to 50' C for Single Sensor System (32 to 122' F) 0 to 40' C for Two Sensor System (32 to 104' F) Operating Humidity:5 to 95% non -condensing Sample Temperature:0 to 50' C (32 to 122' F) Recorder Outputs:Two selectable for 0-20 mA or 4-20 mA; output span programmable over any portion of the 0 to 100 NTU range; built into the sc100 Controller Alarms:Two set -point alarms, each equipped with an SPDT relay with unpowered contacts rated for 5A resistive load at 230 Vac; built into the sc100 Controller Power Requirements:100-230 Vac, 50/60 Hz, auto selecting; 40 VA Sample Inlet Fitting:1/4" NPT female, 1/4" compression fitting (provided) Drain Fitting:1/2" NPT female, 1/2" hose barb (provided) Digital Communication: Wireless Communication: Network Card compatible; MODBUS RS/485, MODBUS/RS232, LonWorks protocol (optional) IR Port on the sc100 Controller to download into a handheld Personal Digital Assistant (PDA), or laptop computer via MODBUS Dimensions:Turbidimeter Body and Cap: 25.4 x 30.5 x 40.6 cm (10 x 12 x 16") sc100 Controller: 14.4 x 14.4 x 15.0 cm (5.67 x 5.67 x 5.91 ") Mounting:Turbidimeter Body and Head Assembly: wall and floor stand sc100 Controller: wall, pole, panel, and floor stand Enclosures:NEMA-4X (indoor) /IP66 Controller Compliance: Certification Safety:Standard Methods 2130B, USEPA 180.1, Hach Method 8195 Listed by ETL to UL 61010A-1: Certified by ETL to CSA C22.2 No. 1010.1: CE certified by Hach Company to EN 61010-1: Certified by ETL to CSA C22.2 No. 1010.1 Immunity:CE Certified by Hach Company to EN61326 (industrial levels) Emissions:Class A: EN 61326, CISPR 11, FCC Part 15, Canadian Interference -Causing Equipment Regulation ICES-003 0000000 000 Burgin Engineering Inc. PO Box 1804 Irmo, SC 29063 http://www.hach.com/ Turbidity Monitor Specification Page 1 of 3 Date: 12/08/14 Reviewed by: RGB PRINCIPLE OF OPERATION NEPHELOMETRICMEASUREMENT Incandescent light directed from the sensor head assembly down into the turbidimeter body is scattered by suspended particles in the sample. The sensor's submerged photocell detects light scattered at 90A from the incident beam. SAMPLEFLOWPATH Sample enters the center column of the turbidimeter, rises into the measuring chamber and spills over the weir into the drain port. This configuration results in an optically flat surface free of turbulence. SIMPLIFIEDCALIBRATION One -point calibration with prepared StablCalTM Stabilized Formazin Solution eliminates the errors of formazin suspension dilution, takes less than two minutes per sensor, and is a USEPA-accepted method. BUILT-INBUBBLEREM0VAL Continuously flowing sample flows through the patented' bubble removal system, which vents entrained air from the sample stream and eliminates the most significant interference in low-level turbidity measurement. The built-in bubble removal system is immune to changes in sample flow and pressure. C 0 M P L I A N T D E S I G N The 1720E Low Range Turbidimeter applies the instrument design and meets performance criteria established by the U.S. Environmental Protection Agency (USEPA) in Method 180.1, making it suitable for regulatory reporting. STABLCAL2E STABILIZED FORMAZIN PRIMARY STANDARDS Disposable and non -toxic Avoid preparation and dilution of formazin standards with StablCal standards Can be used to calibrate any turbidimeter Guaranteed shelf life of two years Low level certified standards available in 1 L or 3.78 L (1 Gallon) Low level standards range from 0.06 to 1 NTU ICE-PIC VERIFICATION MODULE The ICE-PIC Module is a newer, faster way to calibrate and check the performance of Hach 1720 series turbidimeters. The benefits of using the ICE-PIC Module include: Saves time - verify performance in less than one minute ❖ Accurate - factory calibrated, with a certificate of accuracy provided Cost effective - a one-time investment, with no consumables Small and lightweight - great for spot verification around the facility ❖ Available in 20 and 1.0 NTU POWERFUL DATA MANAGEMENT AND COMMUNICATIONS DATAC0LLECTIONANDDISPLAY The 1720E Turbidimeter sc100 Controller receives data from one or two sensors. Its built-in data logger collects turbidity measurements at user selectable intervals (1-15 minutes), along with calibration and verification points, alarm history, and instrument setup changes for 6 months. Local display, recall, graphing, and trending in CSV format make chart recorders redundant. DIRECTDIGITALC0MMUNICATION This revolutionary smart controller is a new standard for Hach instruments. Not only will it accept a rapidly increasing number of Hach analytical tools; but it will reduce your operator training load as a wide variety of instruments will share the same interface and control method. The sc100 Controller also offers optional DigitalDirect solutions for direct measurement from sensor to control room - no analog/digital conversion. Choose from MODBUS2E/RS485, MODBUS/RS232, LonWorks protocols, or the wireless IR port. MOREOUTPUTFEATURES Meet your specific application needs with even more data management and communication features: Two analog outputs; three set -point alarms Wireless IR port communication Compatibility with existing AquaTrend2E Networks Data is down ble in user -selected time intervals; stores up to 6 months of data 0000000 000 Burgin Engineering Inc. Page 2 of 3 PO Box 1804 Turbidity Monitor Date: 12/08/14 Irmo, SC 29063 Specification Reviewed by: RGB sc100 Controller 1720E Turbidimeter 2 L01 40.14 mm (1..58 Inch 80.27 mm (3.16 inch —144.02 mm (5.67 inches) - 72 01 mm (84inches 2 312.48 mm (12.30 Inches) Allow at least 27305 mm (10.75 inches) 254 mm 1 instrument inches) above theeinstrument 19.72 mm 157..00 mm for removal of (0.78 inches) (6.18 ir&esFT the head assembly. 7720E Turbidinneter ' IDYMIYGE 1/_O 25tfastener ® 384.30 mm Sample Inlet (15.13 inches) Sample Drain Service Drain 01 00 LD 172.4 mm (6..79 Inches) 236,22 mm (9.30 inches) 40.14 mm (1,58 inches) 80.27 mm ches] 7 4X M6x10 The 1720E Turbidimeter combines Hach's proven design, demonstrated accuracy and reliability, plus innovative elements that add more power and utility to your low-level turbidity monitoring program: • Built-in bubble removal system - eliminates falsely high readings at low levels • Sensitivity - fast response to fine changes in low-level turbidity • Repeatability -not effected by sample flow and pressure • Simplified two -mode design - sensor and controller interfacewith simple plug & play connection • Reduced instrur 0 controller accepts two sensors; adding a second 1720E sensor unit gives you two complete turbidimeters • Easy calibrate ation - with no interruption in sample flow 0000000 000 Burgin Engineering Inc. Page 3 of 3 PO Box 1804 Turbidity Monitor Date: 12/08/14 Irmo, SC 29063 Specification Reviewed by: RGB Material Safety Data Sheet .ME ..:E MicroCg� 1. PRODUCT AND SUPPLIER INFORMATION environmental ■ L Operating SAME Solutions ■ ■ ■ ■ ■ ■ ■ ■ 4 (CBIOBASED SDA ERTIFIED RODUCTODUCT97% Product Name: MicroCg® MSDS Number: EOSi MicroCg® Product Number: NA Publication September 24, 2010 Product Synonyms: None Replaces: April 28, 2009 Chemical Family or Formula: Blend Supplier: Environmental Operating Solutions, Inc. Phone: 508-743-8440 160 MacArthur Blvd., Unit 6 Fax: 508-743-8443 Bourne, MA 02532 Web page: www.eosenvironmental.com Product Information: 774-392-0336 and 508-989-2744 Transportation Emergency: CHEMTREC 800-424-9300 Note: The purpose of this MSDS is to provide safe handling, shipping and disposal information for users of the product. It is not intended to, nor does it; provide complete or extensive toxicological data on the product or its components. Users who require this information are referred to primary suppliers of the ingredients of interest. II. COMPOSITION AND INFORMATION ON INGREDIENTS TRADE SECRET: WATER AND TRADE SECRET COMPONENTS This product contains ingredients that offer NO hazards as supplied. No component is listed in "Threshold and Biological Exposure Indices for 2004" from ACGIH. III. HAZARDS IDENTIFICATION OSHA Hazard Classification: NONE. Not known to be a hazardous substance. Routes of Entry: N/A Chemical Interactions: Avoid contact with oxidizing agents. Medical Conditions Aggravated: none known. Human Threshold Response Data Odor Threshold: Not established Irritation Threshold: Not established Hazard Category Classifications and Ratings Hazard Categories Health Fire Pressure Reactivity Reference 49 CFR 171.8, Immediate No No No No OSHA 29 CFR 1910.1200 and Delayed No No No No SARA 302/311/312/313. HMIS Hazard Ratings: Health 1 Fire 1 Instability 0 Other B (Goggles, gloves) NFPA 704 Hazard Ratings: Health 0 Flammability 1 Reactivity 0 Special NA Hazard Ratings: Least: 0 Slight: 1 Moderate: 2 High: 3 Extreme: 4 Immediate (Acute) Health Effects: Inhalation Toxicity and Irritation: None known Skin Contact: Not know to be a skin irritant. Skin Absorption: None known. Eye Contact: Not know to be an eye irritant. Ingestion Irritation: May be harmful if swallowed in large quantities. Ingestion Toxicity: May be harmful if swallowed in large quantities. Page 1 of 4 Contact Environmental Operating Solutions. Inc. / 508.743.8440 / www.eosenvironmental.com / info@eosenvironmental.com Material Safety Data Sheet Acute Target Organ Toxicity: None. Prolonged (Chronic) Health Effects Carcinogenicity: This product is not known or reported to be carcinogenic by any reference source including IARC, OSHA, NTP or EPA. Reproductive and Developmental Toxicity: None Known. Sensitization: None known. Inhalation: none known. Skin Contact: none known. Skin Absorption: none known. Ingestion: none known. Chronic Target Organ Toxicity: none known. Supplemental Health Hazard Information: No additional health information available. IV. FIRST AID Inhalation: Remove individual to fresh air. Skin Contact: Wash affected area with water. Eyes: Immediately flush eyes with plenty of water for at least 15 minutes while holding eyelids apart. Ingestion: Immediately drink water to dilute. Never give anything by mouth to an unconscious person. Seek medical attention. Note to physician: Treat patient symptomatically. V. FIRE FIGHTING MEASURES Flammability Summary (OSHA): Non -Flammable Material. Flammable Properties: Flash Point: None to Boil Autoignition Temperature: No data Upper Flammable/Explosive Limit: N/A Lower Flammable/Explosive Limit: N/A Fire/Explosion Hazards None. Extinguishing Media: Use equipment appropriate to the main source of the fire. Water spray, foam, dry chemical or CO2 Fire Fighting Instructions: In case of fire, use normal fire fighting equipment including a NIOSH approved self- contained breathing apparatus (SCBA). VI. ACCIDENTAL RELEASE MEASURES Personal Protection for Emergency Situations: Avoid contact with skin, eyes, and mucous membranes. Gloves and eye protection are recommended. Spill Information: Avoid direct release to environmental media. Contain product for disposal. See Environmental Precautions. Environmental Precautions: Dispose of residues in compliance with applicable national, state/provincial, and local regulations. V11. HANDLING AND STORAGE Handling: Avoid contact with eyes and skin. Gloves and eye protection recommended. Storage: Keep container closed when not in use. Avoid storage in extreme temperatures. Avoid storage in direct sunlight. Shelf Life Limitations: Sealed Containers: Consult manufacturer prior to using if product is older than two years. Open Containers: Consult manufacturer prior to using if product is older than six months. Incompatible Materials for Storage: Oxidizing agents. Page 2 of 4 Contact Environmental Operating Solutions. Inc. / 508.743.8440 / www.eosenvironmental.com / info@eosenvironmental.com Material Safety Data Sheet VIII. EXPOSURE CONTROLS AND PERSONAL PROTECTION Ventilation: None required other than preventing direct contact with product. Respiratory Protection: Not required under foreseeable conditions of use. Skin: Follow good industrial hygiene practices. Eyes: Use chemical safety glasses with side shields, safety goggles. IX. PHYSICAL DATA Physical State: ............... Color: .............................. Odor: ............................... pH (@ 25 Deg. C):......... Solubility in Water:.......... Bulk Density: ................... Specific Gravity: .............. Volatiles % by vol.:.......... Boiling Point: ............. Freezing Point: ........... Liquid ClearNellow Liquid Mild soap odor . 5.0-6.0 .100% 10.17 Ibs/gallon 1.22 g/cm13 .0% — 212 F 18F (-7.8C) X. STABILITY AND REACTIVITY Stability and Reactivity Summary: Stable under normal conditions. Reactive Properties: Sensitivity to mechanical shock: None Hazardous Polymerization: Will not occur Conditions to Avoid: High temperatures, exposure to heat, open flames Chemical Incompatibility: Avoid contact with oxidizers Incompatible materials: None known Hazardous Decomposition Products: None known Decomposition Temperature: No data XI. TOXICOLOGICAL INFORMATION Health Hazards of Product: Routes of Entry: Ingestion. Not absorbed through skin or mucous membranes. Acute Effects: Inhalation, eye contact, or skin contact are not known to be hazardous. Reproductive and Developmental Toxicity: Not classified as a reproductive toxin by any authoritative body or regulatory agency. Mutagenicity: In vitro: NO positive evidence. In vivo: NO positive evidence. Carcinogenicity: IARC: No ACGIH: No NTP (USA): No OSHA (USA): No XII. ECOLOGICAL INFORMATION Ecological Toxicity Values: Environmental Fate: No information found XIII. DISPOSAL CONSIDERATIONS Environmental Toxicity: No information found Potential US EPA Waste Codes: NONE Disposal Methods: Disposed of in accordance with local, state and federal regulations for hazardous waste. Components subject to land ban restrictions: No components subject to land ban restrictions. Page 3 of 4 Contact Environmental Operating Solutions. Inc. / 508.743.8440 / www.eosenvironmental.com / info@eosenvironmental.com Material Safety Data Sheet XIV. TRANSPORTATION INFORMATION Proper Shipping Name, Hazard Class, UN/NA Number Packing Group, Emergency Response Guide Number Shipment of this product is not controlled by ICAO, USDOT, or Canadian TDG regulations. US Domestic DOT: ............................................................. Not regulated Reportable Quantity ("RQ") per 49 CFR172.101:............ Not regulated Passenger air/ Rail: ............................................................ Not regulated Cargo air only: ................................................................... Not regulated Vessel stowage: ................................................................ Not regulated XV. REGULATORY INFORMATION UNITED STATES: Toxic Substances Control Act (TSCA): The components of this product are listed on the TSCA Inventory of Exist- ing Chemical Substances. Pesticide acceptance indication: US EPA Registration Number: Not applicable Superfund Amendments and Reauthorization Act (SARA) Title III: See Section III of this MSDS. Hazard Categories Sections 311/312 (40 CFR 370.2): Health: Acute — NO Chronic — NO Physical: None Emergency Planning & Community Right to Know (40 CFR 355, App. A): Not applicable Extremely Hazardous Substance Section 302 - Threshold Planning Quantity: Not applicable Reportable Quantity (40 CFR 302.4): Not Applicable Supplier Notification Requirements (40 CFR 372.45), 313 Reportable Components: NONE State Right -to -Know Regulations Status of Ingredients: No Ingredients listed with any state. XVI. ADDITIONAL INFORMATION MSDS REVISION STATUS: Revision September 24, 2010 Replaces April 28, 2009 THIS MATERIAL SAFETY DATA SHEET (MSDS) HAS BEEN PREPARED IN COMPLIANCE WITH THE FEDERAL OSHA HAZARD COM- MUNICATION STANDARD, 29 CFR 1910.1200. THE INFORMATION IN THIS MSDS SHOULD BE PROVIDED TO ALL WHO WILL USE, HANDLE, STORE, TRANSPORT, OR OTHERWISE BE EXPOSED TO THIS PRODUCT. WE BELIEVE THIS INFORMATION TO BE RELI- ABLE AND UP TO DATE AS OF ITS PUBLICATION DATE, BUT MAKE NO WARRANTY THAT IT IS. IF THIS MSDS IS MORE THAN THREE YEARS OLD YOU SHOULD CONTACT THE SUPPLIER TO MAKE CERTAIN THAT THE INFORMATION IS CURRENT. Page 4 of 4 Contact Environmental Operating Solutions. Inc./ 508.743.8440 / www.eosenvironmental.com / info@eosenvironmental.com 12500 Permeate Pump- Self Priming Varisco Permeate Pump shall be Varisco 506-044, 10 HP. END OF SECTION Page 1