HomeMy WebLinkAboutWQ0035749_Modification_20190702STATE OF NORTH CAROLINA
DEPARTMENT OF TRANSPORTATION
ROY COOPER
GOVERNOR
Date: June 25, 2019
WBS No.:
36780.3.GV3
Contract No.:
C203702
F. A. No.:
NHIMF-085-2(78)63
T.I.P. No.:
1-3802B, I-3610, B-5365, I-3804
County:
Rowan, Cabarrus
Description:
I-85 from North of Lane St. to North of US-29/601
Connector: 1-85/NC-152 & NC- 152/US-29/US601 Conn.
Int.: Bridges 421 & #34
JAMES H. TROGDON, III
SECRETARY
Subject: Request for Modification of Statewide Permit No. WQ0035749
Mr. Nathaniel Thornburg
512 N. Salisbury St.
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Dear Mr. Thornburg:
The North Carolina Department of Transportation (NCDOT) requests modification to the Statewide Permit No.
WQ0035749 for operations along 1-85 in Rowan County. This project is currently under construction between
mileposts 63 and 68 with portland cement concrete pavement placed with in the last 14 months. Due to the
location of this project along Cold Water Creek and adjacent wetlands, land application is not achievable.
This modification requests to distribute Class A residuals generated from diamond grinding and hydro demolition
operations without discharge of wastes into surface waters. Slurry generated from the above referenced
operations would be placed in temporary earth storage basins for dewatering and future beneficial fill.
Please see the attached documentation along with the modification payment for your review. Thank you for your
assistance and please contact me at 704-630-3220 should you have any further questions.
Sincerely,
Kelly Seitz, P. E.
Resident Engineer
A9udin,g Rddre.cs:
NC DEPARTMENT OF TRANSPORTATION
DIVISION 9 SALISBURY CONSTRUCTION
4770 SOUTH MAIN STREET
SAI,ISBURY, NC 28147
7'e1cpkune: (704) 630-3220
1 ur: (704) 639-7569
( 'u.7umer ,Service: 1-877-368-4968
Website. www.ncdot.gov
i,mution:
4770 SOUTH MAIN STREET
SALISBURY, NC 28147
PKS/pks
attachments
cc:
Mr. Pat Ivey, P.E. (Division Engineer) - via email
Mr. Lamar Sylvester, P.E. (State Construction Engineer) - via email
Mrs. Vickie Davis, P.E. (Area Construction Engineer Division 9) — via email
Mr. Jeremy Goodwin, P.E. (State Roadside Erosion Control and Roadside Management Engineer) — via email
Mr. Phil Suggs (Roadside Environmental Field Operation Engineer)
Ms. Amy Euliss (Division Environmental Officer)
Mr. Casey Hurley, P.E. (Project Manager- Lane Construction)
Mr. Corey Basinger (Environmental Regional Supervisor)
Project Inspector
File / SharePoint
INITIAL REVIEW
Reviewer
Project Number*
Thornburg, Nathaniel
WQ0035749
SUBMITTAL DATED: 6/26/2019
Project Contact Information
Rease provide information on the person to be contacted by MB Staff regarding electronic submittal, confirmation of receipt, and other issues.
......................................................................................................................................................................................................................................................................................................................................................................................................
Name * Kelly Seitz
Email Address*
kseitz@ncdot.gov
Project Information
...... .............................
Application Type* r
New
r
Renewal
r
Annual Report
Permit Type * r
Wastewater Irrigation
r
Other Wastewater
r
Closed -Loop Recycle
r
Single -Family Residence
Wastewater Irrigation
Is a paper copy of the application being submitted?*
r Yes r Nor N/A
Phone Number*
704-630-3220
r Modification (Major or Minor)
r Additional Information
r Other
r High -Rate Infiltration
r Reclaimed Water
r Residuals
r Other
Permit Number WQ0035749
currently has project
Applicant\Permittee * North Carolina Department of Transportation/ Tim Little, P.E.
Facility Name * 1-3802B 1-85 Rowan
Please provide comments/notes on your current submittal below.
Dear Mr. Thornburg:
The North Carolina Department of Transportation (NCDOT) requests modification to the Statewide Permit No.
WQ0035749 for operations along 1-85 in Rowan County. This project is currently under construction between
mileposts 63 and 68 with portland cement concrete pavement placed with in the last 14 months. Due to the location
of this project along Cold Water Creek and adjacent wetlands, land application is not achievable.
This modification requests to distribute Class A residuals generated from diamond grinding and hydro demolition
operations without discharge of wastes into surface waters. Slurry generated from the above referenced operations
would be placed in temporary earth storage basins for dewatering and future beneficial fill.
Please see the attached documentation along with the modification payment for your review. Thank you for your
assistance and please contact me at 704-630-3220 should you have any further questions.
Sincerely,
Kelly Seitz , P. E.
Resident Engineer
Please attach all information required or requested for this submittal to be review here.
Application Form Engineering Hans, Specifications, Calculations, Etc.)
1-3802B 1-85 Rowan Request For Modification SW
10.57MB
Permit No. WQ0035749.pdf
Upload only 1 FDF docurrent. NLltiple docurrents rrust be cortbined into one FDF file.
For new and modification permit applications, a paper copy may be required. If you have any questions
about what is required, please contact the reviewer or Tessa Monday. If a paper application is required,
be advised, applications accepted for pre -review until both the paper and electronic copies have been
received. The paper copy shall include the following:
o Application Form
o All relevant attachments (caIcs, sails report, specs, etc,}
0 one full-size engineering plan set
0 one 11x17" engineering plan set
0 one extra set of specifications
o Fee (if required)
Mailing address:
By U.S. Postal Service By Courier/Special Delivery;
Division of Water Resources Division of Water Resources
Non -Discharge Branch Non -Discharge Branch
2617 Mail Service Center ! Att: Nathaniel Thornburg, 9 ' Floor, Office #942W
Raleigh, NC 27699-1617 ! 512 N. Salisbury St.
----------------------------------------I-----
_ Ralekh,_41170
--------------------------------------- NC 276Q-
For questions or problems contact Tessa Monday attessa.monday@ncdenr.gov or 9 19.7 07.3 660.
* 17 By checking this box I acknowledge that I understand the application will not be accepted
for pre -review until the paper copy (if required) and fee (if required) have been received by
the Non -Discharge Branch. I also confirm that the uploaded document is a single PDF with
all parts of the application in correct order (as specified by the application).
Signature
Kf xcc
Submission Date 6/26/2019
Submittal No. S-129
NCDOT
1000 Birch Ridge Drive
Raleigh, NC 27610
(919) 707-6200
LANE
The Lane Construction
Corporation
6125 Tyvola Centre Drive
Charlotte, NC 28217
(704)553-6500
fal
HDR Engineering, Inc.
555 Fayetteville Street, Suite
900
Raleigh, NC 27601
(919)232-6600
SUBMITTAL FORM
Date: June 24, 2019
Submittal To:
P. Kelly Seitz, PE
Resident Engineer, Division 9
4770 S. Main Street
Salisbury, NC 28147
Submittal For (Unit):
1st Contact: P. Kelly Seitz Phone:
2nd Contact: Phone:
Submitted By: Benjamin Ward Phone: 315-717-1484
Contact: Phone:
Submittal Type: Level of Urgency:
® Review & Comment ❑ Extremely Urgent
❑ Release for Construction ® 10-Day Review
❑ Request for Information ❑ Date Due
❑ Other
Comments: Please find the attached Slurry Disposal Plan.
Distribution:
cc: Richard Haff - NCDOT
Casey Hurley — Lane Construction
For NCDOT use: (Please copy and return this submittal form with requested items)
1, Return Date:
Reviewed By:
Response:
❑ Reviewed, No Comments
❑ Comments as Noted
❑ Revise and Resubmit
❑ Other
Note:
LANE
06/07/2019
Kelly Seitz
Resident Engineer, Division 9
4770 S. Main Street
Salisbury, NC 28147
Mailing Address:
306 HWY 152 E
China Grove, NC 28214
Reference: Permit No. WQ0035749 - Distribution of Class A Residuals - Modification Request
1-85 Widening and Improvements
NCDOT Contract No. C203702; TIP No. 1-3802B
Mr. Seitz,
Attached you will find our DGS management submittal, and application package for modification
to Permit No. WQ0035749, Statewide permit to distribute Class A residuals generated from
diamond grinding and hydrodemolition operations with no discharge of wastes to surface
waters. As you are aware, a new permit was issued on March 1, 2019, and NCDOT guidelines
addressing the new permit on May 2, 2019. This proposed modification is to use a lined,
earthen storage site for dewatering and final disposal of waste material.
Enclosed in our application, you will find necessary plans, design calculations, specifications,
and a check in the amount of $395 for the application fee.
We trust that you will find this package to be complete, and due to the fast track nature of this
project, we ask that this request be expedited. Our grinding operations are time -sensitive, and
your attention to this matter is appreciated. Upon completion of your review, please forward to
Nathaniel Thornburg, Division of Water Resources.
Should you have any questions regarding this application, please contact our engineer,
Christopher Ange, directly at 336-406-9060.
Sincerely,
The Lane Construction Corporation
Digitally signed by Casey P.
Hurly
Casey P. Hurley Datee2019.06.2411:07:30
04'00'
Casey P. Hurley
Project Manager
State of North Carolina
DwR
Department of Environmental Quality
Division of Water Resources
Division of Water Resources 15A NCAC 02T .1100 —DISTRIBUTION OF CLASS A RESIDUALS
INSTRUCTIONS FOR FORM: DCAR 06-16 & SUPPORTING DOCUMENTATION
Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these
instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional
information requested. Failure to submit all of the required items will lead to additional processing and review time for the
permit application. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and
supportinLy documentation
For more information, visillhe 6YalerQua&yPermillingSeclion'sNon-Discharge Permitting Unit website
General— This application is for treatment, storage, transport, distribution, land application, and/or marketing of Class A (or Equivalent)
residuals under 15A NCAC 02T .1100.
Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed
below.
A. Distribution of Class A Residuals (FORM: DCAR 06-16):
® Submit the completed and appropriately executed Distribution of Class A Residuals (FORM: DCAR 06-16) form. Please do
not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to
the application may be made, as long as the attachments are numbered to correspond to the section and item to which they
refer.
® The project name should be consistent on the plans, specifications, etc.
® The Applicant's Certification on Page 3 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). An alternate
person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A
NCAC 02T .0106(b).
❑ If this project is for a modification of an existing permit, submit one copy of the existing permit.
❑ Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to
operation of proposed facility(ies) for application packages involving new or changes to treatment and storage units.
B. Application Fee (New and Major Modification Application Packages) (ENCLOSED)
E Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental
Quality (NCDEQ).
Facility Classification New Permit Major Modification'
Major (residuals permitted for distribution > 3,000 dry tons/year) $1,310 $395
i
Minor (residuals permitted for distribution < 3,000 dry tons/year) $810 $245
r - A major modification shall be defined as any permit modification that: increases the generating facility's residuals dry tonnage;
adds additional residuals sources; or includes the addition of new treatment or storage units/processes not previously permitted.
There is no fee for minor permit modifications.
C. Cover Letter (All Application Packages) (ATTACHED)
® List all items included in the application package, as well as a brief description of the requested permitting action.
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 1 of 3
D. Program Information (All Application Packages) (N/A)
❑ Provide a narrative explaining the following:
❑ How the materials will be handled and transported from where the residuals were produced to where it will be treated.
❑ How the residuals will be processed/treated (attach process flow diagram).
How leachate collection will be handled.
❑ Where the residuals will be stored until processed.
How the final product will be distributed (packaging, bulk, etc.)
What nutrients or other constituents (i.e. nitrogen, phosphorous, aluminum, calcium, etc.) are used or recommended as the
limiting parameter for determination of residuals loading rate to ensure that it does not overload the soil and cause
contravention of surface water or groundwater standards, limit crop growth, or adversely impact soil quality.
❑ Attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed.
Provide either a label that shall be affixed to the bagged processed residual or an information sheet that shall be provided to the
person who receives the processed residual. The label or information sheet shall contain, at a minimum, the following
information:
❑ Name and address of the person who prepared the residual that is sold or given away.
❑ A statement that application of the residuals to the land shall be in accordance with the instructions on the label or
information sheet.
❑ A statement that the residuals shall not be applied to any site that is flooded, frozen or snow-covered.
❑ A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored
residuals into any surface waters.
❑ Information on all applicable setbacks in accordance with 15A NCAC 02T .1108(b).
❑ A statement that the residuals shall be applied at agronomic or recommended rates for intended uses.
E. Detailed Plans and Specifications (Application Involving New or Changes to Treatment or Storage Units) (ATTACHED)
® Submit detailed plans and specifications that have been signed, sealed, and dated by a NC Professional Engineer per 15A
NCAC 02T .l 104(a). Specifications for standard equipment may only be omitted for municipalities with approved standard
specifications, but use of the standard specifications must be noted on each sheet of the plans.
® Plans must include the following minimum items: a general location map, a topographic map, plan and profile view of the
residuals treatment and storage units as well as the proximity of the residuals treatment and storage units to other utilities and
natural features within 500 feet of all treatment and storage facilities, and detail drawings of all items pertinent to the residuals
treatment and storage units. Depict minimum separations required in 15A NCAC 02T .1108(a) on the plans.
® Specifications must include, at a minimum, the following for all items pertinent to residuals treatment and storage units:
description of materials to be used, methods of construction, quality of construction testing procedures to ensure the integrity
of the final product in accordance with 15A NCAC 02T .1104(a)(2)(B), including leakage and pressure testing as appropriate.
® Plans and specifications must not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR
CONSTRUCTION, etc.) that indicate that they are anything other than final plans and specifications. However, the plans and
specifications may be labeled with the phrase: FINAL DESIGN —NOT RELEASED FOR CONSTRUCTION.
F. Engineering Calculations (Application Involving New or Changes to Treatment or Storage Units) (ATTACHED)
® Submit all design calculations that have been signed, sealed, and dated by a NC Professional Engineer per 15A NCAC 02T
.1104(a).
G. Environmental Assessments (May be Required — See 15A NCAC 1 C .0300) (N/A)
❑ Submit a copy of the Findings of No Significant Impact (FONSI) or Environmental Impact Statement (EIS). Also, include
information on any mitigating factor(s) from the Environmental Assessment (EA) that impact the construction of the residuals
treatment and storage facilities. An EA may also be required for private systems if any public funds and/or lands are used for
the construction of the subject facilities.
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 2 of 3
H. Operation and Maintenance Plan (New and Renewal Application Packages) (N/A)
❑ For Modification Application, if there are any changes to the existing plan, submit an updated O&M plan.
❑ Submit the O&M Plan in accordance with 15A NCAC 02T .1110 and include at a minimum:
❑ Operational functions; describe the operation of the program to show what operations are necessary for the program to function
and by whom the functions are to be conducted.
❑ Maintenance schedules; may include equipments calibration, maintenance of signs, etc.
❑ Safety measures; may include safety training program, manuals, signs, etc.
❑ Spill response plan; including control, containment, remediation, emergency contact information, etc.
❑ Inspection plan including the following information;
❑ Names and titles of personnel responsible for conducting the inspections.
❑ Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected
location(s) and inspection frequency are representative of the residuals management program.
❑ Detailed description of inspection procedures including record keeping and actions to be taken by the inspector in the event
that noncompliance is observed.
❑ Sampling and monitoring plan including the following information;
❑ Names and titles of personnel responsible for conducting the sampling and monitoring.
❑ Detailed description of monitoring procedures including parameters to be monitored.
❑ Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow,
and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling
plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet
pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual
sampling frequency, may need to sample during winter months when pathogen reduction is most likely to be negatively affected
by cold temperatures.
ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL
SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF WATER RESOURCES
WATER QUALITY PERMITTING SECTION
NON -DISCHARGE PERMITTING UNIT
By U.S. Postal Service:
1617 MAIL SERVICE CENTER
RALEIGH, NORTH CAROLINA 27699-1617
TELEPHONE NUMBER: (919) 807-6464
By Courier/Special Delivery:
512 N. SALISBURY STREET
RALEIGH, NORTH CAROLINA 27604
FAX NUMBER: (919) 807-6496
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 3 of 3
State of North Carolina
DWR
Department of Environmental Quality
Division of Water Resources
Division of Water Resources 15A NCAC 02T .1100 —DISTRIBUTION OF CLASS A RESIDUALS
FORM: DCAR 06-16
I. APPLICANT INFORMATION:
1. Applicant's name: N.C. Department of Transportation
Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ❑ Privately -Owned Public Utility
❑ Federal ® State ❑ Municipal ❑ County
Signature authority's name per 15A NCAC 02T .0106: Tim M. Little, P.E. Title: Chief Engineer
Applicant's mailing address: 1536 Mail Service Center
City: Raleigh State: N.C. Zip: 27601-1536
Telephone number: (919) 707-2500 Email Address: tlittlenncdot.gov
2. Consultant's name: License Number (for P.E.):
Affiliation: ❑ On Staff ❑ Retained (Firm: )
Consultant's mailing address:
City: State: Zip:
Telephone number: Email Address:
3. Fee submitted: 395.00 (See Instruction B)
II. PERMIT INFORMATION:
1. Application is for (check all that apply): ❑ new, ® modified, ❑ renewed permit
2. If this application is being submitted to renew or modify an existing permit, provide the following:
Permit number: WQ0035749
Date of most -recently issued permit: March 1, 2019
Date of most -recently certified Attachment A (if different than the permit): N/A
III. FACILITY INFORMATION:
1. Name of residuals processing facility: 1-3802B Disposal Site
City: China Grove State: NC Zip: 28023
Coordinates: Latitude: 30' 32' 3 " Longitude: 80' 34' 23"
Datum: Level of accuracy:_
Method of measurement: GoogleEarth
County where facility is located: Rowan
2. Facility contact (person familiar with residuals preparation):
Name: Casey Hurley Title: Project Manager
Mailing address: 306 HWY 152 E
City: China Grove State: NC Zip: 28023
Telephone number: 919-279-7264 E-mail address:CPHurleAD-LaneConstruct.com
FORM: DCAR 06-16 Page 1 of 3
3. Is the residual process facility also the generator? ❑X Yes; ❑ No
If No, please specify delivery frequency and quantity of residual to be processed:
4. Length of residuals storage at facility: 30 days +-/- (Note: the Division requires minimum 30 days storage in units that are
separate from treatment system, i.e. not in clarifiers, aeration basins, etc.)
IV. RESIDUALS QUALITY INFORMATION:
1. Specify how these residuals will be distributed:
❑ sold or given away in bags or other containers; ❑ lawn (bulk); ❑ home garden (bulk);
® other (explain); Bulk land application on NCDOT right of way and private agricultural land
Note: Bulk residuals shall mean residuals that are transported and not sold or giving away in a bag or other receptacles with a
load capacity of one metric ton or less.
2. Complete the following if residuals are to be mixed with other materials:
Type of Materials
Amounts to be added
per 1.0 dry ton of residuals (dry ton
N/A
3. Approximate amounts of the residuals received and processed at the facility: N/A dry tons per year.
4. Approximate amounts of the final product (processed residuals) to be distributed: N/A dry tons per year.
5. Provide a description of the onsite storage management plan for the treated residuals (including estimated average and
maximum storage times prior to distribution): Project by project basis
6. Does the facility have a stormwater management plan? ❑ Yes; ® No
Explain whether the treatment and storage areas are under roof or how stormwater runoff will be handled: N/A
V. RESIDUALS SOURCE INFORMATION: (Required for all new, renewed, or modified residuals source)
Complete and submit the attached Residuals Source Certification and all associated documentation. (N/A)
tN4 (N/A)
Residuals Source
Certification
FORM: DCAR 06-16 Page 2 of 3
Professional Engineer's Certification: (Application Involving New or Changes to Treatment or Storage Units)
attest that this application for
Temporary Storage Unit
has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge
the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package
may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed
this material and have judged it to be consistent with the proposed design.
North Carolina Professional Engineer's Seal, Signature, and Date:
Applicant's Certification:
The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper
closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active
compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02T .0105.
® Yes ❑ No, Explain;
I, Tim M. Little P.E. Chief Engineer
(Signature Authority's Name — PLEASE PRINT) (Title)
attest that this application for Modification of Distribution of Class A Residuals Statewide (NCDOT DGS and HOS DCAR)
(Facility Name)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Resources
may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically
granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate enforcement action,
which may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water
Resources should a condition of this permit be violated. I also understand that if all required parts of this application are not completed
and that if all required supporting information and attachments are not included, this application package will be returned to me as
incomplete.
Note: In accordance with North Carolina General Statutes § 143-215.6A and § 143-215.613, any person who knowingly makes any false
statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to
exceed $10,000 as well as civil penalties up to $25,000 per violation.
S. P I�e&fIuu1�Y
Signature: Division Engineer Date:
808B]F259ECAA8A...
6/26/2019
FORM: DCAR 06-16 Page 3 of 3
Diamond Grinding Slurry
Management Plan
1-85 Widening and Improvements
China Grove, North Carolina
i 152China 5
r-
Glove
Rowan
o►as '
Cabarrus
NCDOT TIP #: 1-3802B
NCDOT Contract #: C203702
The Lane Construction Corporation
Submitted: June 7, 2019
The Lane Construction Corporation DGS Management Plan
NCDOT Contract# C203702; TIP# 1-3802B
Table of Contents
I. Introduction............................................................................................................... 3
II. DGS Management Plan Summary ............................................................................ 3
. Treatment and Disposal........................................................................................... 3
IV. Operations Management......................................................................................... 4
1. Tanker Truck pH Monitoring and Control............................................................... 5
2. Containment Pond Monitoring and pH Control ...................................................... 5
3. Reclamation.......................................................................................................... 5
V. Operation & Maintenance Plan................................................................................6
VI. Spill Control Plan.................................................................................................... 6
VII. Key Personnel List..................................................................................................6
Page 2 of 6
The Lane Construction Corporation DGS Management Plan
NCDOT Contract# C203702; TIP# 1-3802B
I. Introduction
The Lane Construction Corporation has been contracted by the North Carolina Department of
Transportation to make improvements to 1-85 in China Grove, North Carolina, from
approximately mile -marker 63 to mile -marker 68 under Contract Number C203702, TIP Number
1-3802B. Part of this contract requires the diamond grinding of approximately 330,000 SY of
Portland Cement Concrete Pavement, which will take place between August and October of
2019. As a result, we estimate the generation of approximately 8,200 CY of liquid slurry, of
which approximately 1,700 CY (est. 3,400 TN) will be dry solids (cake). These estimates are
based on values from previous projects, see Figure 1. This waste is defined as Class A
residuals, and the distribution of this material is regulated by NCDENR, under Permit No.
WQ0035749 held by NCDOT. Lane has prepared this Management Plan to facilitate the
transport and disposal of this waste.
Rate of Slurry Production:
5
GAL/SY
Total Area to Grind:
330,000
SY
Est. Total Slurry Produced:
8,158
CY
Average Depth of Grind:
3/16"
Total Area to Grind:
330,000
SY
Dry Solids Produced:
1,719
CY
Est. Weight of Solids:
145
pcf
Dry Solids Produced:
3,364
TN
Figure 1
II. DGS Management Plan Summary
During grinding, slurry will be vacuumed up, and deposited into a tanker truck. Once a tanker
truck is full, it will leave the grinding operation and go directly to the residuals processing facility.
There, the truck will completely discharge all residuals into the treatment system, and return to
the grinding operation. Waste will be processed by the system. See Appendix 1 for a diagram of
this process.
Prior to grinding, the water to be used to cool the diamond blades will be pre-treated with
muriatic acid. This will drop the pH of the resulting wet slurry recovered below 12.5. The pH of
the slurry will be checked on each truck, prior to departure from the grinding location.
Upon completion of grinding operations, any remaining slurry within the basins will be allowed to
dewater, and the remaining dry cake will then be incorporated as beneficial fill in the restoration
of the basin to natural ground level.
III. Treatment and Disposal
The treatment system for this operation is made up of three containment ponds, which will be
developed out of existing erosion control settling ponds. The first two ponds are in a tiered -
configuration, and provide two functions; first, to settle out the solids from the slurry, and
second, to provide final containment for the solids. The last pond in this system will be used as
a holding -area for the clean water separated from the slurry. This pond will provide additional
surface area for evaporation to take place, as well as a reservoir for clean water to be collected
for mechanical diffusion, and for reuse in grinding operations, as seen in Appendix 1. Detailed
information about the treatment system can be found in Appendix 2.
Page 3 of 6
The Lane Construction Corporation DGS Management Plan
NCDOT Contract# C203702; TIP# 1-3802B
All ponds will be lined with an impermeable plastic film. Technical information about the liner
can be found in Appendix 3. Seams will be double taped with rubber tape in the following way:
i. Overlap adjacent plastic sheets 18 inches
ii. Fold top layer back about half way, and tape fold against bottom layer
iii. Fold top layer over and tape seam to bottom layer
This will provide an additional barrier in the event the tape on the seam is ever compromised.
Figure 2 provides a visual of this method.
Step 1: Overlap plastic sheets 18
"hccll — Sheet2
4— t a• —►I
Step 2: Fold one sheet back,
tape fold.
Tape
sheet2
Step 3: Fold first sheet over the
(second, and tape seam.
Tape Shecli
Figure 2
This system is located on the east side of 1-85, off of newly constructed Old Beatty Ford Road in
China Grove, on NCDOT right-of-way. Because this roadway was only recently constructed,
there is no physical address, however the approximate coordinates are, latitude 30°32'3.72" N,
longitude 80°34'22.86" W.
IV. Operations Management
For adequate operation of this treatment plan, there are three primary areas to manage:
1. Tanker Truck pH Monitoring and Control
2. Containment Pond Monitoring and pH Control
3. Reclamation
Page 4 of 6
The Lane Construction Corporation DGS Management Plan
NCDOT Contract# C203702; TIP# 1-3802B
1. Tanker Truck pH Monitoring and Control
During grinding, the residuals will be pumped from the grinding machine into a
tanker truck. The pH of the slurry must be below 12.5 in order to drive the tanker
truck on public roads, so the water used in the grinding operation will be pre-
treated with muriatic acid. Prior to leaving the grinding operation, Lane will check
a sample of the slurry to ensure the pH is at an acceptable level. In the event it is
not, muriatic acid will be added to lower the pH level. The form to be used for
monitoring pH is included as Appendix 4. Each tanker truck will be checked
before entering public roads.
pH measuring devices will be calibrated each day using buffer solutions 7.0 and
14.0, or according to manufacturer's recommendations.
Personnel taking samples will be trained and certified in the correct use of the pH
measuring device, and perform testing per EPA Test Method 9040C.
2. Containment Pond Monitoring and pH Control
Containment ponds will be visually inspected daily during grinding operations, or
weekly when no there is no grinding occurring, and maintained as needed to
remain properly functioning. The inspection form found in Appendix 5 will be
completed during each inspection. If maintenance is required, Lane will perform
within 24 hours for general housekeeping, or immediately for critical issues.
Lane will monitor and record the pH of the Evaporation Pond daily in the form
found in Appendix 5. In the event the pH of the clean water is above 12.5,
muriatic acid will be added until the level is dropped. This will ensure that any
recycled water used on site is at an acceptable level before traveling on public
roads.
Erosion and sediment control BMPs will be installed and maintained as needed
to prevent sediment runoff from the disposal site.
3. Reclamation
The treatment system is located within NCDOT right-of-way. Once grinding
operations are complete, the slurry remaining in the pond will be allowed to
separate completely, and any remaining water will be either evaporated off
naturally, or mechanically diffused via water truck. The paint filter test will be
used to confirm the cake has no remaining free liquids before making the
determination to close out the system. The Toxicity Characteristic Leaching
Procedure test (TCLP) will also be performed prior to close out of the system.
Close out of the basin will take place as follows:
i. Move all cake from Basin 1 to Basin 2
ii. Remove liner from Basin 1
iii. Perform soil testing on soil in Basin 1
iv. If necessary, amend soil in Basin 1
V. Move all cake from Basin 2 to Basin 1
Page 5 of 6
The Lane Construction Corporation
NCDOT Contract# C203702; TIP# 1-3802B
DGS Management Plan
vi. Remove liner from Basin 2
vii. Perform soil testing on soil in Basin 2
viii. If necessary, amend soil in Basin 2
ix. Remove liner from Basin 3
X. Perform soil testing on Basin 3
A. If necessary, amend soil in Basin 3
xii. Incorporate residual cake with fill dirt in capping all basins
xiii. Establish final grades and seed as needed
Using this method, the remaining cake will be utilized as beneficial fill in restoring the
basins to natural ground, and establishing the slopes for the roadway.
V. NCDOT General Operation & Maintenance Plan
This DGS Management Plan has been prepared in accordance with the NCDOT
General O&M Plan, which has been included for reference in Appendix 6. The General
O&M Plan provides an overview of the grinding process, and outlines general practices
to be followed during the operation. The practices outlined in this DGS Management
Plan are specific to this project.
VI. Spill Control Plan
The spill control plan for this operation can be found in Appendix 7. This details the
procedure to follow in the event of a spill including how to contain, who to notify, how to
report, etc.
VII. KeV Personnel List
A list of key personnel and their function can be found in Appendix 8.
Page 6 of 6
Appendix
{ /
Appendix 2 -page 1 of 5 \\\\��1r,w1t1 l ii/
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PROJECT: C203702 / TIP # 1-3802B _ o SEAL
"7
DESCRIPTION: 1-85 Improvements, China Grove, NC 035094
SUBJECT/TASK: Calculate Volume Required of DGS Treatment Basins
�i �'.�� ` � g my" �.�' � ems. � _ V✓'� r�\�
CALCULATED BY: CMA
DATE: 5/15/2019
Objective:
Lane has proposed to construct and operate a DGS treatment system for the processing and containment
of Class A residuals. This system has been designed with enough capacity to treat 25% of the total residuals
produced from this high -production diamond grinding operation, with no dewatering, and have enough
free -board to contain runoff from a 25-year storm, without discharge.
Calculate Time of Concentration ( tc )
t' = Lfiow�0.001/(S-'--) (NRCS Segmental Method)
L =
75
FT
Hydraulic length of watershed
H =
15
FT
Elevation change along length
S =
20%
Average watershed slope (ft/ft)
Is Jarret Method Applicable?
If so, t, will
be approximated as 5 minutes.
A_site =
0.5
AC
A Jarrett =
92.0
AC
Yes Jarrett Method is Applicable
t.. (min) =
5.0
Minutes
Calculate Peak Flow Rate ( Q
Semi -Pervious Slopes and Surface of Basins
Q =CIA (Rational Metnoci
C = 0.3 *Rational Coefficient - Table 1.6 NCDOT Design Manual
i = 8 IN/HR *Rainfall Intensity - Appendix A NCDOT Design Manual
Charlotte 25 yr, 5-Minute Storm
A = 0.5 AC Drainage Area, Semi -pervious
Q sem = 1.2 CFS
Other Area
C = *Rational Coefficient - Table 1.6 NCDOT Design Manual
i = - IN/HR *Rainfall Intensity - Appendix A NCDOT Design Manual
A = 0 AC Drainage Area
Q Pef= 0 CFS
Q25 Total = 1.2 CFS
Appendix 2 - page 2 of 5
uetermine tsasin free tsoara
Storage Volume =
Min. Capacity =
Surface Area =
Min. Surface Area =
Estimate slurry Proauction
aquiremenT Tor storm water
3,600 CF/AC *NCDOT Guidelines
1,800 CIF
435%, SF *NCDOT Guidelines
522 SF
Total Est. Grinding Area: 330,000 SY
Slurry Prod, Rate: 5 GAL/SY
Total Est. Slurry: 220,264 CIF
Desired Pond Capacity: 55,066 CF
Storm Water Freeboard: 1,800 CIF
Req. Capacity of Sorage: 56,866 CIF
Size Containment Basin 1
Top Dimensions
Length:
75 FT
Width:
55 FT
Depth:
6 FT
Side Slopes:
1.5 :1 (H:V)
RETENTION VOLUME = 18,378 CIF
SURFACE AREA = 4,125 SF
Size Containment Basin 2
Top Dimensions
Length: 125 FT
Width: 70 FT
Depth: 6 FT
Side Slopes: 1.5 :1 (H:V)
RETENTION VOLUME = 42,618 CIF
SURFACE AREA = 8,750 SF
*25% of Total Wet Slurry Volume
*Includes 25%Additional Freeboard
Bottom Dimensions
Length: S7 FT
Width: 37 FT
*This basin will not discharge any material.
Bottom Dimensions
Length: 107 FT
Width: 52 FT
*This basin will not discharge any material.
Appendix 2 - page 3 of 5
Size Containment Basin 3 - "Evaporation Basin"
Top Dimensions Bottom Dimensions
Length: 50 FT Length: 38 FT
Width: 20 FT Width: 8 FT
Depth: 3 FT *This basin will not discharge any material.
Side Slopes: 2 :1 (H:V)
RETENTION VOLUME = 1,884 CF
SURFACE AREA = 1,000 SF
c.ompietea system
Containment Basin 1 Size
Containment Basin 2 Size
Containment Basin 3 Size
Desired Wet Containment
Containment Volume
Total Estimated Solids
Total Solid Storage Area
75FT x 55FT x 6FT
125FT x 70FT x 6FT
SOFT x 20FT x 3FT
56,866 CF
60,996 CF
46,406 CF
60,996 CF
*25%total estimated wet volume
Design is: Acceptable
Design is: Acceptable
Basin 1 and 2 are designed to be the containment components of this treatment system. The intent of
these basins is to seperate the solids out of slurry, which takes between 3 and 5 days.The basins are sized
to contain 25% of the total volume of wet slurry, with no dewatering, and have enough capacity to contain
storm water runoff from a 25-year storm. The system will be managed such that, as the solids drop out,
the surface water will be removed, keeping the total residual volume low. Lane will provide personnel full-
time managing the pumps in this system to ensure the volumes are maintained. As the solids seperate,
clean water will be pumped from these basins into Basin 3, the "Evaporation Basin", which is intended to
hold clean water for reuse. All three basins will be lined with impermeable plastic lining to prevent
contamination of soil. Regular inspections will also be made to assess the need for general housekeeping
and maintenance.
Recycled water in Basin 3 will be handled in one of three ways: (1) evaporated naturally, (2) mechanically
diffused via water truck, or (3) reused in the grinding operation. Before hauling recycled water on public
roads, the pH will be checked to verify it is below 12.5. In the event it is not , muriatic acid will be added to
drop the pH to an acceptable level.
This system will be graded such that it will catch only a minimal amount of stormwater. The applicable
area for stormwater is essentially only the sides of the slopes, and the surface of the basins.
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Appendix 3 - Plastic Lining Technical Data
CONSTRUCTION FILM PROPERTIES
*10 mil liner will be used for this application.
Mil Thickness
Tensile Strength ASTM D 882-A
psi, lengthwise
psi, crosswise
Elongation ASTM D 882-A
% lengthwise
crosswise
Impact Resistance ASTM D 1709
Grams by dart drop
Water Vapor Transmission
ASTM E 96-E
permeance, perms
wvtr, grams/100 square inches
wvtr (g/24.h.m2)
Density, gr/cc
Net Weight, Ibs/1000 sq. ft.
.002 .004 .006 .008
1700 1700 1700 1700
1200 1200 1200 1200
225 225 225 225
350 350 350 350
100 165 260 370
0.38 0.19 0.13 0.096
0.70 0.35 0.23 0.18
11.0 5.5 3.7 2.8
0.92 0.92 0.92 0.92
9.5 19.1 28.7 38.2
17001 1200
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350
1475
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2.2
0.92
47.7
Appendix 4 - pH Monitoring Log
The Lane Construction Corporation
Project Name:
Contract:
Date:
pH Monitoring
Amount of Muriatic
Truck number Acid added (gal) Time Comments Verified by
pH Testing
Truck number pH results Time Comments Tested by
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Appendix 6 - NCDOT General Operation & Maintenance Plan
OPERATION AND MAINTENANCE PLAN
N.C. Department of Transportation
Permit No. WQ0035749
HYDRODEMOLITION OPERATION SLURRY
DIAMOND GRINDING SLURRY
I. Operational Functions
Hydrodemolition Operation Slurry Description and Overview
The hydrodemolition operation slurry (HOS) is generated by the hydrodemolition of
concrete on bridge decks during the deck restoration process. The hydrodemolition
operation will typically generate a range of volumes per bridge with percent solids of the
unfiltered water ranging from 0.5 to 10 percent. The hydrodemolition operation will
typically generate a range of approximately 10,000 to 50,000 gallons of HOS per bridge.
The hydrodemolition process shall be managed, monitored, collected, and properly
disposed of as a portion of the bridge deck restoration process. Many variables will
determine the quantity, such as hydrodemolition contractor process, size of bridge deck,
total depth of concrete to be removed, etc. The generated water and solids (slurry) is stable
and contains a high calcium value for application as a lime amendment.
Diamond Grinding Slurry Description and Overview
The diamond grinding slurry (DGS) is generated by diamond grinding of concrete
pavement which generates a slurry material consisting of water and pulverized concrete.
This material is collected in trucks through a vacuum system concurrent with the grinding
process. The generated slurry is stable and also contains a high calcium value for
application as a lime amendment. The diamond grinding process shall be managed,
monitored, collected, and properly disposed of. The diamond grinding of concrete will
generate a wide range of slurry volume per project. Many variables will determine the
quantity, such as contractor performing the diamond grinding, length of roadway, etc.
The HOS and DGS shall be collected, hauled, and discharged in accordance with local,
state, and federal regulations. The HOS and DGS will not be allowed to enter storm
sewers, bridge drainage downspouts or bridge approach downspouts, ditches, surface
waters, floodplains or wetlands. The HOS and DGS will be monitored to confirm its
compliance with conditions in Non -Discharge Permit No. WQ0035749 to include:
• Calcium Carbonate Equivalence (CCE)
• Percent Total Solids
• pH
When land application of HOS is not a feasible option, the primary method of disposal
will be to transport the HOS to a local publicly owned treatment works (POTW) or a
licensed treatment or disposal facility. When land application of DGS is not a feasible
Operation and Maintenance Plan NCDOT
Hydrodemolition Operation Slurry and Diamond Grinding Slurry Permit No. WQ0035749
option, other methods of disposal will be determined such as transport of the liquid
portion to a local publicly owned treatment works (POTW) or a licensed treatment or
disposal facility and disposal of the solid portion in an approved solid waste disposal
facility.
II. Maintenance Schedules
Maintenance will be the responsibility of the Contractor performing the hydrodemolition
or diamond grinding operations. In addition, subcontractors must have a current Land
Application of Residuals "Operator in Responsible Charge" (ORC) as certified by the
North Carolina Water Pollution Control System Operators Certification Commission.
(WPCSOCC).
III. Safety Measures
Safety plans and training will be the responsibility of the Contractor performing the
hydrodemolition or diamond grinding operations. All subcontractors will be required to
comply with safety plans and training as applicable to the Contractor's performing the
hydrodemolition or diamond grinding operations. NCDOT recognizes that the safety of
employees and contractors is paramount to the maintenance and construction of the state
transportation system. Therefore, NCDOT recognizes no boundaries in the development
and implementation of a world class safety and health program that will protect their
employees, contractors and the traveling public. The NCDOT Safety Philosophy is as
follows:
• All accidents and injuries can be prevented.
• Management/supervisors are responsible, and will be held accountable, for
preventing injuries and occupational illnesses.
• Occupational safety and health is part of every employee's total job performance.
• Working safely is a condition of employment.
• All workplace hazards can be safeguarded.
• Training employees to work safely is essential and is the responsibility of
management/supervision.
• Prevention of personal injuries and accidents is good business.
IV. Spill Response Plan (See Appendix 7)
Includes the following:
• Spill Control Plan (Attached),
• Spill Prevention Plan (Attached),
• Spill Control, Containment and Cleanup Plan (Attached).
Operation and Maintenance Plan NCDOT
Hydrodemolition Operation Slurry and Diamond Grinding Slurry Permit No. WQ0035749
V. Sampling and Monitoring Plan
All sampling and monitoring shall be perfonned in accordance with current Permit No.
WQ0035749, Land Application of Diamond Grinding and Hydrodemolition Operation
Slurry (503 Exempt), Statewide.
An analysis shall be conducted on HOS or DGS from each road construction project prior
to the initial land application event to include the following parameters:
Calcium Carbonate Equivalence (CCE)
Percent Total Solids
pH*
*pH shall be sampled for each truckload to demonstrate that the HOS or DGS is non -hazardous
under the RCRA
Measurement of HOS/DGS pH shall be perfonned in accordance with the EPA Test Method 9040C
Shared\WMSS Projects\2017\17-01 Wood\Guidance Document\Atttachments\Attachment C\O&M Plan - HOS and DGS - March
2019.doc
Appendix 7 - Spill Control Plan
HYDRODEMOLITION OPERATION SL URR Y
DIAMOND GRINDING SL URR Y
SPILL CONTROL PLAN
FOR PERMIT WQ0035749
THE FOLLOWING ACTIONS MUST BE TAKEN IN THE EVENT OF A SPILL:
1. Halt the source of the spill: Ruptured line or valve, or damaged tank unit.
2. Contain spill: Use straw bales to form a barrier. Straw or hay bales can be obtained
from several sources for this purpose. Soil near the site can also be used to form a barrier
for containment.
3. Clean up: Use land application equipment to recover as much of the Hydrodemolition
Operation Slurry (HOS) or Diamond Grinding Slurry (DGS) as possible. After the
application equipment has recovered as much HOS as possible, it will be land applied as
per the management plan. A temporary sump pit may be dug in the containment area to
enhance recovery.
4. Notification: As soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence, after a spill occurs notify:
• NC DOT: Resident Engineer and Division Environmental Officer
• NC Department of Envirommental Quality
Division of Water Quality Regional Office
❖ Asheville Regional Office (828) 296-4500
❖ Fayetteville Regional Office (910) 433-3300
❖ Mooresville Regional Office (704) 663-1699
❖ Raleigh Regional Office (919) 791-4200
Washington Regional Office (252) 946-6481
❖ Wilmington Regional Office (910) 796-7215
❖ Winston-Salem Regional Office (336) 771-5000
❖ Outside of normal business hours, call the emergency hot line: 1-800-858-0368
• Fire Department if assistance is required for wash down
5. Management of clean up efforts: The responsible parry for land application shall take
immediate charge of the clean up activities. Additional labor will be requested as
needed.
6. Reporting: Within 24 hours of a spill the responsible parry for land application shall
present a written report detailing the cause of the spill and all action taken in response to
the spill.
SPILL PREVENTION PLAN
The spill prevention plan requires that all equipment used to transport HOS or DGS be subject to
periodic safety inspections. Tires, brakes, lights, and turn signals will be inspected for proper
working order. Each truck will be equipped with safety flares and appropriate signs to be used in
the event of a breakdown. Any deficiencies observed during the safety inspections will result in the
vehicle being removed from service and the responsible party for land application will be notified
so that these deficiencies can be corrected and documented.
Routes leading from the storage point to the land application sites will be inspected for road
hazards. The road hazards will be documented and the drivers will be informed of the hazards.
Alternate routes will be investigated and routes which minimize road hazards will be selected.
Hazardous situations resulting from rush-hour traffic will be avoided during hauling.
Drivers and management personnel associated with the hauling of HOS or DGS will be instructed
in the spill prevention plan and will be required to attend training sessions. Drivers will be trained
in defensive driving techniques in order to minimize road hazards. A driver who observes a road
hazard will be required to report the hazard to the field superintendent who, in turn, will warn other
drivers. As part of the spill prevention plan, drivers will be required to inspect the safety equipment
of their vehicles on a daily basis. Any deficiency in safety equipment will be noted for corrective
action. Drivers will be trained in the procedures to be taken in the event of a spill that occurs
during the hauling of HOS or DGS. These procedures are discussed in the spill control,
containment, and cleanup plan.
SPILL CONTROL, CONTAINMENT, AND CLEANUP PLAN
Spills that occur during loading or unloading HOS or DGS will occur at the generation point and
the land application sites, respectively. These spills will not involve an environmental hazard or an
over the road hazard and, therefore, will be handled using the equipment that will be available at
either site. Spills that occur over -the -road will be subject to the contingencies contained in the spill
control, containment, and cleanup plan. The equipment used in the spill control, containment, and
cleanup consists of the following:
1. Vacuum pump, pump truck or tanker truck. A vacuum truck, vacuum pump or tanker truck
will be used to assist with clean up of HOS or DGS spills.
2. Outside equipment if required
The following personnel will be involved in the spill control, containment, and cleanup.
The responsible party for land application will respond to the spill site and make an assessment
of the spill and determine the containment procedures to be initiated and the equipment to be
used to clean up the spill.
2. The responsible parry for land application will be responsible for the direction of the cleanup
team.
In the event of a spill, the driver of the truck or application vehicle, if he has not sustained a
debilitating injury, will call the responsible party for land application and report the spill. The
responsible party for land application will notify the appropriate authorities and will also notify the
appropriate DWQ Regional Office. The driver will set up safety flares and signs to warn motorists
of the hazard. The responsible parry for land application will mobilize the necessary equipment and
personnel to the site, and will initiate the containment procedures. When the cleanup team arrives
at the site, the site will be cleaned up according to the contingency plan. HOS or DGS cleaned up
from the site will be transported to the land application sites where it will be applied in accordance
with the permit. In the event that the driver is incapacitated due to personal injury, the responsible
party for land application will mobilize the cleanup team as soon as the authorities notification of
an incident.
P:\Transportation\Projects\Road\NC-DOT\2016\6480166142-Statewide Land Application Perm it\Deliverable\Guideli nes\NCDOT
comments 4819\combine docs\Attachment C - forms\HOS and DGS Spill Control Plan - March 2019.doc
Appendix 8 - Key Personnel List
Key Personnel
NCDEQ Representative:.
Corey Basinger; Andrew Pitner
704-663-1699
NCDEQ After -Hours Emergency Line:
NCDOT Resident Engineer:
Kelly Seitz
704-630-3220
Lane Construction Project Manager.
Casey Hurley
919-279-7264
Lane Construction DGS Program Manager.
Rob Morales
704-712-1879