HomeMy WebLinkAboutNCS000391_Inspection Report_20190521ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
S. DANIEL SMITH
Interim Director
Goodyear Tire & Rubber Company
Attn: Lane Gee, Plant Manager
6650 Ramsey Street
Fayetteville, NC 28311
NORTH CAROLINA
Environmental Quality
May 29, 2019
Subject: COMPLIANCE EVALUATION INSPECTION
NPDES Stormwater Permit NCS000391
Goodyear Tire & Rubber Company — Fayetteville Plant
Cumberland County
Dear Mr. Gee:
On May 21, 2019, I, Michael Lawyer, Environmental Program Consultant with the Fayetteville Regional Office of the Division
of Energy, Mineral and Land Resources (DEMLR) along with Lauren Garcia, Environmental Specialist with DEMLR's
Stormwater Program conducted a site inspection for the Goodyear Tire & Rubber Company — Fayetteville Plant facility
located at 6650 Ramsey Street in Cumberland County, North Carolina. A copy of the Compliance Inspection Report is
enclosed for your review. Mr. Carlton Williams, Regional Environmental Manager, and Mr. Terry Chalk, Emergency Services
Coordinator, were also present during the inspection and their time and assistance is greatly appreciated. The site visit and
file review revealed that the subject facility is covered by NPDES Stormwater Permit NCS000391. Permit coverage
authorizes the discharge of stormwater from the facility to receiving waters designated as Carvers Creek, a Class WS-IV,B
waterbody, and the Cape Fear River, a class WS-IV waterbody, both in the Cape Fear River Basin.
As a result of the inspection, the facility was found to be in compliance with the conditions of NPDES Stormwater Permit
NCS000391. Please refer to the enclosed Compliance Inspection Report for additional comments and observations made
during the inspection.
Please be advised that violations of the NPDES Stormwater Permit are subject to a civil penalty assessment of up
to $25,000 per day for each violation. If you or your staff have any questions, comments, or needs assistance with
understanding any aspect of your permit, please contact me at (910) 433-3394 or by e-mail at mike.lawyer@ncdenr.gov.
Sincerely,
Michael Lawyer, CPSWQ
Environmental Program Consultant
DEMLR
Enclosure
ec: Carlton Williams, Regional Environmental Manager — Goodyear Tire & Rubber Company
cc: FRO — DEMLR, Stormwater Files
DE^- North Carolina Department of Environmental Quality I Division of Energy, Mineral and Land Resources
,dJ}� Fayetteville Regional Office 1 225 Green Street, Suite 7141 Fayetteville, North Carolina 28301
NCRTH CAROLINA _
uiauaty /�'� 910.433.3300
Compliance Inspection Report
Permit: NCS000391 Effective: 11/01/09 Expiration: 10/31/14 Owner: Goodyear Tire & Rubber Company
SOC: Effective: Expiration: Facility: The Goodyear Tire & Rubber Co. - Fayetteville Plant
County: Cumberland 6650 Ramsey St
Region: Fayetteville
Fayetteville NC 28311
Contact Person: Carlton Williams Title: Reg. Environmental Manager Phone: 330-796-0811
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
On -site representative Carlton Williams 330-796-0811
On -site representative Terry Chalk
Related Permits:
Inspection Date: 05/21/2019 Entry Time: 02:OOPM
Primary Inspector: Mike Lawye,�.�e�'
Secondary Inspector(s):
Lauren Garcia
Reason for Inspection: Routine
Permit Inspection Type: Stormwater Discharge, Individual
Facility Status: Compliant ❑ Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Exit Time: 04:45PM
Phone: 910-433-3300 E4.7.Ir
33gY
Inspection Type: Compliance Evaluation
Page 1 of 3
Permit: NCS000391 Owner - Facility: Goodyear Tire & Rubber Company
Inspection Date: 05/21/2019 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Inspection conducted as part of the permit renewal process. Met with Carlton Williams, Regional Environmental Manager,
and Terry Chalk, Emergency Services Coordinator. A draft permit had previously been provided to Mr. Williams for review. A
discussion was held regarding the request to remove Thiram from the discharge characteristics in the permit based on the
facility's new process for receiving chemicals in pre -weigh bags instead of mixing onsite. Also discussed the monitoring of
outfall 1 located at the rear of the facility, which discharges stormwater as well as process wastewater including non -contact
cooling water and boiler blowdown permitted under NCG500153. According to facility personnel, they have found no practical
method to separate the two discharge flows. The facility's site -specific Stormwater Pollution Prevention Plan (SPPP) was
provided for review. The SPPP contains all required components and associated documentation and has been
reviewed/updated on an annual basis. Monitoring has been conducted and recorded per the requirements of the permit. The
Annual Summary DMR for 2018 indicates that monitoring was inadvertently conducted twice during the second half of 2018
and shows an exceedance of the benchmark value for zinc at outfall 1. There have been previous exceedances for zinc at
outfall 1, which the facility attributes to the commingled process wastewater flows and has correspondence from the public
utility (PWC) that they add a zinc based compound to their water system as a corrosion inhibitor. After the records review,
Mr. Williams and Mr. Chalk guided inspectors through the facility's new operation for storing and processing the chemical
compounds received in pre -weigh bags thereby virtually eliminating any exposure of Thiram to stormwater. Observations
were then made of the facility's oil/water separator, outside chemical/liquid material storage areas that are under shelter and
within secondary containment structures, waste storage areas and two stormwater outfalls. Absorbent booms have been
placed at both outfalls as BMPs to aid in potential pollutant removal.
Page 2 of 3
Permit: NCS000391 Owner - Facility: Goodyear Tire & Rubber Company
Inspection Date: 05/21/2019 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
N ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
N ❑ ❑ ❑
# Has the facility evaluated feasible altematives to current practices?
0 ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
❑ ❑ ❑
# Does the Plan include a BMP summary?
❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑ ❑ ❑
# Does the facility provide and document Employee Training?
0 ❑ ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
❑ ❑ ❑
# Is the Plan reviewed and updated annually?
❑ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
❑ ❑ ❑
•.�Z 7111 iii
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑
Comment:
Analytical Monitoring
Yes No NA NE
Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ 0 ❑
Comment:
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑
# Were all outfalls observed during the inspection? N ❑ ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ N ❑
# Has the facility evaluated all illicit (non stormwater) discharges? 0 ❑ ❑ ❑
Comment:
Page 3 of 3