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HomeMy WebLinkAboutNC0089621_Fact Sheet_20190620Fact Sheet NPDES Permit No. NCOO89621 Permit Writer: Bing Bai Division/Branch: NC Division of Water Resources/NPDES Complex Permitting Date: June 20, 2019 Permitting Action: ❑ Renewal ❑ Renewal with Expansion ® New Discharge ❑ Modification Briefly describe the proposed permitting action: Novozymes North America (NZNA or Novozymes) is requesting a permit for a new 2 MGD discharge to Cedar Creek approximately 2.47 km (1.53 mi) downstream from the Franklin County WWTP discharge. The facility currently has a pretreatment permit to discharge 0.525 MGD to the Franklin County WWTP. In addition, the facility has a non -discharge permit WQ0002806 for land application. NZNA wishes to expand production capabilities therefore they need expanded wastewater treatment capacity. Novozymes is pursuing an NPDES permit since Franklin County does not have the capacity to accept the proposed 2 MGD flow and the land application system cannot handle an additional wastewater application volume. The Novozymes facility produces industrial enzymes using a process called submerged fermentation. This process involves growing carefully selected microorganisms (bacteria and fungi) in closed vessels containing a rich broth of nutrients. As the microorganisms break down the nutrients to produce the desired enzymes. The fermentation process requires nutrients based on renewable broth materials like corn starch, sugar and soy grits. The first step in harvesting enzymes from the fermentation medium is to remove insoluble product by centrifugation or microfltration. The biomass is recycled as a fertilizer and the enzymes are concentrated by evaporation, membrane filtration or crystallization depending on their intended application. Wastewaters generated in the facility consists of discharge from the fermentation and recovery production processes and from site utilities such as cooling water and boiler blowdown. Future wastewater flow characteristics are expected to be similar to existing wastewater flows. The facility is required to remediate groundwater for nitrates therefore groundwater remediation treatment wastewaters will also be discharged to the WWTP. The proposed treatment system consists of enhanced nutrient removal, tertiary filters and RO. Dewberry Engineers on behalf of Novozymes submitted a permit application for a 2 MGD discharge to the Tar River on June 1, 2016. The application included an Engineering Alternative Analysis and a Qual2K model report for the Tar River. In August 2016, the Division requested additional information on the wastewater characterization, toxicity testing, and a Best Available Technology Study (BAT) per the Tar -Pam surface water quality regulations. In December 2016, additional information regarding the BAT analysis was requested. Novozymes submitted additional information and amendments to the permit application on October 2016, February 2017, December 2017. These original application documents were reviewed by Division of Water Resources, US Fish and Wildlife Services, and North Carolina Wildlife Resources Commission. Due to the extremely high effluent potassium concentration (-600 mg/L) and the habitat of endangered aquatic species immediately downstream of the proposed discharge in the Tar River, multiple meetings/discussions were conducted between Novozymes, state/federal agencies and environmental organizations. As a result, Novozymes agreed to relocate the discharge location from Tar River to Cedar Creek, and install Reverse Osmosis (RO) to address the high potassium concentration in Page 1 of 10 the effluent. On November 30, 2018, Novozymes submitted a revised permit application package: EPA Form 1 and Form 2D, an Engineering Alternative Analysis (EAA), a Best Available Technology Study for TN and TP, a Potassium aquatic life values Study Report (Ramboll report), and a revised QUAL2K Model for discharge to Cedar Creek. Cedar Creek is a class C-NSW water in the Tar Pamlico River Basin which entails nutrient controls. A portion of Cedar Creek approximately 4.5 miles downstream from the discharge is a habitat for the endangered species. The revised EAA and BAT analysis were reviewed and approved by the Division on February 8, 2019. The Division agrees with proposed BAT limits for Total Nitrogen at 8.8 mg/L monthly average after advanced nutrient removal and RO treatment (including assumed 1.0 mg/L of TN removal credit provided by RO). If Novozymes decides to apply alternative treatment process other than RO to reduce potassium concentration, the 8.8 mg/L BAT limit for TN will be maintained at the effluent side and Novozymes is required to comply with it. The approved BAT limits for Total Phosphorus is 1.0 mg/L monthly average at the effluent. The revised QUAL2K DO model was approved by the Division on February 6, 2019. The revised Potassium aquatic life values study report was approved by the Division on December 20, 2018, and the approved potassium aquatic life values are 17.14 mg/L acute and 16.5 mg/L chronic. These values will be used for calculation of potassium limits. Since Novozymes is not a member of the Tar -Pamlico Basin Association, in accordance with 15A NCAC 02B .0229(c), Novozymes is required to make a nutrient offset payment prior to permit issuance and at each renewal. This permit is issued upon the receipt of Permittee's nutrient offset payment by the Division in accordance with 15A NCAC 02B .0229. Should the permittee pursue membership in the Tar - Pamlico basin Association during this permit term and TN and TP allocations are acquired, if the allocations are less than required in this permit or the discharge loading to the Tar -Pamlico basin, the Permittee may have to make an additional offset payment upon permit renewal. Novozymes is required to notify both Raleigh Regional Office and the NPDES Complex Permitting Unit before the startup of the wastewater treatment plant. In addition, Novozymes is required to complete and submit a complete EPA Form 2C for the effluent no later than 180 days after the commencement of the discharge. 1. Basic Facility Information Facility Information Applicant/Facility Name: Novozymes North America, Inc./Franklinton Facility Applicant Address: P.O. Box 756, Franklinton, NC 27525 Facility Address: 77 Perrys Chapel Church Rd, Franklinton, NC 27525 Permitted Flow: 2.0 MGD Facility Type/Waste: Major industrial Facility Class: Class 4 Treatment Units: Clarification, Advanced Nutrient Removal, Tertiary Filtration, Reverse Osmosis, Evaporation Pretreatment Program (Y/N) N/A County: Franklin Region Raleigh Page 2 of 10 2. Receiving Waterbody Information: Receiving Waterbody Information Receiving Stream(s): Cedar Creek Stream Classification: C-NSW Drainage Area (mi2): 33.6 Summer 7Q10 (cfs) 2.4 Winter 7Q 10 (cfs): 13 30Q2 (cfs): 10.8 Average Flow (cfs): 34.6 IWC (% effluent): 56.4% 303(d) listed/parameter: No Subject to TMDL/parameter: Yes- TN/TP & Mercury Subbasin/HUC/Segment index: 03-03-01 / 03020101 /28-29(2) USGS Topo Quad: C25SW/ Franklinton 3. Water Quality -Based Effluent Limitations (WQBELs) a) Oxygen -Consuming Waste Limitations BOD/Ammonia Limitations for oxygen -consuming waste (e.g., BOD) are generally based on water quality modeling to ensure protection of the instream dissolved oxygen (DO) water quality standard. Limitations for ammonia are based on protection of aquatic life utilizing an ammonia chronic criterion of 1.0 mg/1 (summer) and 1.8 mg/l (winter). Acute ammonia limits are derived from chronic criteria, utilizing a multiplication factor of 3 for Municipals and a multiplication factor of 5 for Non -Municipals. Dewberry developed a calibrated Qual2K water quality model to evaluate BOD, ammonia and dissolved oxygen. Qual2K is a model that represents one dimensional, steady state hydraulics used for modeling water quality and dissolved oxygen profiles. The segment of Cedar Creek modeled for this study begins at DWR ambient monitoring station 01600000 and ends 20.96 km downstream at the confluence with the Tar River. The model includes the discharge from the Franklin County WWTP. The model was calibrated with field measurements obtained during a sampling event in April 30 - May 2, 2018. Several scenarios were modeled to represent the stream under average and critical conditions. The most critical scenario was modeled under maximum permitted flow from Franklin County POTW (3 MGD) and proposed NZNA discharge (2 MGD) at summertime conditions, saturated DO levels, and the minimum 5 mg/l of effluent DO from both facilities. Under the most critical scenario, the model indicates a minimum instream DO concentration of 5.43 mg/L, and a DO concentration at the proposed NZNA discharge location of 5.74 mg/L. Further modeling of other conditions, including more conservative high point source nutrient loads and 10th percentile in -stream DO concentrations, resulted in slight decreases in the minimum DO, only reducing DO concentrations to 5.68 mg/l at the proposed NZNA discharge location. Based on the totality of this model analysis, it appears that the proposed NZNA discharge would not have significant impact on instream DO, and stream DO will be maintained above the 5 mg/L standard with limits of 5 mg/L BOD and 1 mg/L ammonia nitrogen. Page 3 of 10 c) Total Residual Chlorine Limitations for Total Residual Chlorine (TRC) are based on the NC water quality standard for protection of aquatic life (17 ug/1) and capped at 28 ug/l (acute impacts). Due to analytical issues, all TRC values reported below 50 ug/1 are considered compliant with their permit limit. The facility does not treat domestic wastewater in the treatment system and the treatment process does not include chlorination. No TRC limit will be implemented. d) Reasonable Potential Analysis (RPA) for Toxicants The need for toxicant limits is based upon a demonstration of reasonable potential to exceed water quality standards, a statistical evaluation that is conducted during every permit renewal utilizing the most recent effluent data for each outfall. The RPA is conducted in accordance with 40 CFR 122.44 (d) (i). The NC RPA procedure utilizes the following: 1) 95% Confidence Level/95% Probability; 2) assumption of zero background; 3) use of detection limit for "less than" values; and 4) streamflows used for dilution consideration based on 15A NCAC 2B.0206. Effective April 6, 2016, NC began implementation of dissolved metals criteria in the RPA process in accordance with guidance titled NPDES Implementation of Instream Dissolved Metals Standards, dated June 10, 2016. The permit is for a proposed discharge but data is available from the existing treatment system. Although a new treatment system will be installed the wastewaters undergoing treatment will be very similar to existing wastewaters. A reasonable potential analysis was conducted on effluent toxicant data collected for the lUP between January 2015 and October 2016, and two RO pilot studies. Most of the analyses were done with detection levels that are higher than the targeted Practical Quantitation Limit or sufficiently sensitive test methods. Based on this analysis, the following permitting actions are proposed for this permit: Effluent Limit with Monitoring. The following parameters will receive a water quality -based effluent limit (WQBEL) since they demonstrated a reasonable potential to exceed applicable water quality standards/criteria: Cadmium, Copper, Potassium, Selenium, Lead Monitoring Only. The following parameters will receive a monitor -only requirement since they did not demonstrate reasonable potential to exceed applicable water quality standards/criteria, but the maximum detection level was higher than the allowable: Silver No Limit or Monitoring: The following parameters will not receive a limit or monitoring, since they did not demonstrate reasonable potential to exceed applicable water quality standards/criteria and the maximum predicted concentration was <50% of the allowable concentration: Arsenic, Chlorides, Chromium, Molybdenum, Cyanide, Nickel, Zinc. e) Toxicity Testing Limitations Permit limits and monitoring requirements for Whole Effluent Toxicity (WET) have been established in accordance with Division guidance (per WET Memo, 8/2/1999). Per WET guidance, all NPDES permits issued to Major facilities or any facility discharging "complex" wastewater (contains anything other than domestic waste) will contain appropriate WET limits and monitoring requirements, with several exceptions. The State has received prior EPA approval to use an Alternative WET Test Procedure in NPDES permits, using single concentration screening tests, with multiple dilution follow-up upon a test failure. The proposed permit requires a chronic WET limit at 56.4% effluent on a quarterly frequency. Page 4 of 10 f) Mercury Statewide TMDL Evaluation There is a statewide TMDL for mercury approved by EPA in 2012. The TMDL target was to comply with EPA's mercury fish tissue criteria (0.3 mg/kg) for human health protection. The TMDL established a wasteload allocation for point sources of 37 kg/year (811 lb/year), and is applicable to municipals and industrial facilities with known mercury discharges. Given the small contribution of mercury from point sources (-2% of total load), the TMDL emphasizes mercury minimization plans (MMPs) for point source control. Municipal facilities > 2 MGD and discharging quantifiable levels of mercury (>1 ng/1) will receive an MMP requirement. Industrials are evaluated on a case -by -case basis, depending if mercury is a pollutant of concern. Effluent limits may also be added if annual average effluent concentrations exceed the WQBEL value (based on the NC WQS of 12 ng/1) and/or if any individual value exceeds a TBEL value of 47 ng/l. Mercury data will be obtained once the facility starts operation and completed EPA Form 2C is received. g) Other TMDL/Nutrient Management Strategy Considerations Cedar Creek is classified as C NSW. Regulations in 15A NCAC 2B .0229 require new industrial discharges greater than 0.5 MGD who are not members of the Tar -Pamlico Basin Association to offset all nutrient loads. The rule specifies that limits for TN and TP for industrial facilities are established based on a Best Available Technology (BAT) determination. The purchase of offset credits is covered under G.S. 143-214.26. For a party other than government entity credits are purchased from a nutrient offset bank, or if no credits are available through the bank, pay a nutrient offset fee into Riparian Buffer Restoration Fund. Novozymes developed a BAT study to determine the treatment technology that can economically achieve the best treatment for total nitrogen and total phosphorus. The existing characteristics of the wastewaters were used as the basis for the future wastewater characterization. To support the determination a treatability study was completed in June 2017. Novozymes considered the following treatment technologies: sequencing continuous flow, multiple stage continuous flow and sequencing batch reactors. The selected technology is advanced nutrient removal utilizing conventional aeration. The technically achievable effluent TN concentration for the selected technology is determined to be 8.8 mg/l, which includes a nitrogen removal credit of 1.0 mg/l from the RO treatment process. For total phosphorus a limit of 1 mg/1 is proposed. Chemical precipitation is the technology chosen to meet the phosphorus limit. Individual TN/TP effluent limits are calculated based on 8.8 mg/1 TN and 1 mg/l TP and shown in table below. These TN/TP load limits were added to this permit to comply with the nutrient permitting strategy for the Tar Pamlico Basin. Table 3. TN/TP Load limits based on BAT limits Flow TN Load (lb/yr) TP Load (lb/yr) 2.0 MGD 53,576 6,088 h) Other WOBEL Considerations Cedar Creek is listed as a habitat for the endangered species dwarf wedgemussel. The proposed discharge is high in salts such as potassium and chlorides. Studies have shown that freshwater mussels species are sensitive to ammonia, sulfate, metals, chloride, sodium and potassium. North Carolina does not have a water quality standard for potassium, nor the EPA has federal criteria. North Carolina rules have a narrative standard for toxic substances to protect aquatic life. Ramboll submitted a potassium aquatic life Page 5 of 10 values study report (Ramboll report) on behalf of Novozymes to evaluate the acute and chronic value for instream potassium value in Cedar Creek. In the Ramboll report, the potassium -hardness relationship was derived from various literatures and acute testing results. This relationship was used for calculating the final in -stream warm low hardness surface water of North Carolina aquatic life values. Based on the default instream hardness value of 25 mg/L, the proposed final aquatic life values for instream potassium are 17.14 mg/L acute and 16.5 mg/L chronic. These values were reviewed by the Division's Water Quality Standard Unit and US Fish and Wildlife Service (USFWS). USFWS recommended to use sand substrate testing method instead of water based test for potassium toxicity to mussels. Since the sand substrate test is not a standardized method with various uncertainties, the Division agrees with the water based test proposed in the Ramboll report. Another concern from USFWS was that using a 28-day maximum allowable toxicant concentrations (MATC) without any adjustment for longer -term exposures is problematic, citing the 1973 Imlay study. However, due to lack of repeated studies for longer -term exposures and related literature, the testing method provided in the Ramboll report is determined to comprehensive and sufficient. The Division approved the proposed final aquatic life values for instream potassium in the Ramboll report, and will use these values to calculate limits in the permit. 3. Technology -Based Effluent Limitations (TBELs) The industrial process for Novozymes is classified under the OCPSF industrial category but the fermentation process is not covered under the Federal Effluent Guidelines for OCPSF. 4. Antidegradation Review (New/Expanding Discharge): The objective of an antidegradation review is to ensure that a new or increased pollutant loading will not degrade water quality. Permitting actions for new or expanding discharges require an antidegradation review in accordance with 15A NCAC 2B.0201. Each applicant for a new/expanding NPDES permit must document an effort to consider non -discharge alternatives per 15A NCAC 2H.0105(c)(2). This proposed discharge is not subject to review for SEPA/FONSI determination. An Engineer Alternative analysis was submitted with the permit application. Novozymes operates a wastewater treatment system and disposes of the wastewater by spray irrigation under a non -discharge permit (WQ0002806) and to the Franklin County POTW under an Industrial User Permit (lUP 0112). The pre-treatment permit limits the facility to 525,000 gpd. The facility is currently under a Corrective Action Plan which requires them to reduce the land application rate from 30 inches/yr to 8.5 inches/yr and recover and treat 90,000 gpd. In addition, Novozymes desires to expand production at the site, requiring additional capacity for wastewater treatment. The existing wastewater treatment system has a capacity of 1.5 MGD. The proposed system will have a maximum capacity of 2 MGD. The proposed treatment system will consist of primary clarifiers, advance nutrient removal, storage lagoon, secondary clarifiers, phosphorus removal, dissolved air flotation, tertiary filtration, reverse osmosis, evaporator, effluent discharge pump station and discharge pipeline. The storage lagoon provides 26 days of storage. All alternatives evaluated maintain the current permitted options of discharge to the Franklin County POTW and the non -discharge land application system. The following alternatives were evaluated for the expanded flows: Page 6 of 10 1. Connection to an existing treatment system — Franklin County currently receives 525,000 gpd from the facility under the Industrial User Permit. The Franklin County WWTP is permitted to treat and discharge 3 MGD under its NPDES permit (NC0069311). Per the Franklin County WWTP Headworks Analysis (HWA) dated 9/26/2018, the Franklin County WWTP has 0.82 MGD in flow maximum allowable industrial load (MAIL) remaining. If Novozymes were to be permitted to discharge 2.0 MGD to the Franklin County WWTP, this will require an expansion of existing Franklin County WWTP, and an additional $24 to $50 million capital costs and $500,000 annual operation costs, which will impose an unnecessary cost burden to existing residential and commercial users. The estimated total 30-year cost for this alternative is $310 million. This will also result in over allocation of ammonia, cadmium, cyanide, lead, and zinc on the HWA and upgrades of NAZA's existing treatment plant. Therefore, connection to a Franklin County WWTP for expanded flow is not considered feasible. Similarly, connection to the Louisburg POTW (with permitted flow of 1.37 MGD) was also evaluated and considered not feasible. 2. Land Application — Novozymes is required to reduce the irrigation rate to the existing spray field under a Corrective Action Plan in 2017 due to the high potassium concentration of its wastewater. Novozymes evaluated buying additional land for spray irrigation but due to costs and the high levels of salts contained in their wastewater, expansion of existing land application as a sole alternative for additional flow is not considered feasible. 3. Onsite Reuse — Currently recovered groundwater is reused as non -contact cooling tower makeup water. Novozymes is projected to supply the cooling towers with 100% reuse groundwater within the next 3 years. However, Novozymes' Orthodox Union certifying body does not allow reuse water elsewhere within the production process. As such, onsite reuse of proposed flow is not deemed feasible. 4. Direct Discharge — Novozymes proposes to discharge treated wastewater to Cedar Creek as an alternative for proposed expanded flow. This alterative requires the operation of reverse osmosis to address high salt concentrations in their wastewater. With an estimated 30-year total cost of $266 million, this alternative provided justification that a direct discharge is the most environmentally sound alternative from all reasonable cost-effective options [per 15A NCAC 2H .0105(c)(2)]. 5. Anti -Backsliding Review: Sections 402(o)(2) and 303(d)(4) of the CWA and federal regulations at 40 CFR 122.44(1) prohibit backsliding of effluent limitations in NPDES permits. This is a proposed permit for new discharge, anti -backsliding is not applicable. 6. Monitoring Requirements Monitoring frequencies for NPDES permitting are established in accordance with the following regulations and guidance: 1) State Regulation for Surface Water Monitoring, 15A NCAC 213.0500; 2) NPDES Guidance, Monitoring Frequency for Toxic Substances (7/15/2010 Memo); 3) NPDES Guidance, Reduced Monitoring Frequencies for Facilities with Superior Compliance (10/22/2012 Memo); 4) Best Professional Judgement (BPJ). 7. Electronic Reporting Requirements The US EPA NPDES Electronic Reporting Rule was finalized on December 21, 2015. Effective December 21, 2016, NPDES regulated facilities are required to submit Discharge Monitoring Reports Page 7 of 10 (DMRs) electronically. Effective December 21, 2020, NPDES regulated facilities will be required to submit additional NPDES reports electronically. This permit contains the requirements for electronic reporting, consistent with Federal requirements. 8. Summary of Proposed Permitting Actions: Table 4. Proposed Permit Actions Parameter Proposed Action Basis for Condition Flow MA 2 MGD Design capacity for the treatment system, 15A NCAC 2B .0505 Total Monthly Flow Monitor and Report G.S. 143-215.1(b). Used to calculate TN and TP Load. BOD5 MA 5 mg/l DM 7.5 mg/l WQBEL. Based on the results of a Qual2K model for protection of DO standard. 15A NCAC 2B.0200 NH3-N MA 1 mg/l DM 5 mg/l WQBEL. Based on the results of a Qual2K model for protection of DO standard. 15A NCAC 2B.0200 TSS MA 10 mg/1 DM 15 mg/1 BPJ, Permittee agreed on more stringent limit than Secondary Treatment Standard. DO > 5 mg/l WQBEL. State WQ standard, 15A NCAC 2B .0200 pH 6-9 SU WQBEL. State WQ standard, 15A NCAC 2B .0200 Temperature Monitor Daily WQBEL. State WQ standard, 15A NCAC 2B .0500 Conductivity Monitor Daily WQBEL. State WQ standard, 15A NCAC 2B .0500 Total Cadmium MA 1.2 µg/L DM 5.9 µg/L Reasonable Potential Analysis, RP exists with max predicted concentration > allowable concentration. Total Copper MA 15.6 µg/L DM 19.3 µg/L Reasonable Potential Analysis, RP exists with max predicted concentration > allowable concentration. Total Lead MA 6 µg/L DM 142.2 µg/L Reasonable Potential Analysis, RP exists with max predicted concentration > allowable concentration. Total Potassium MA 28.3 mg/L DM 28.3 mg/L Parameter of concern. Total Selenium MA 8.9 µg/L DM 92.3 µg/L Reasonable Potential Analysis, RP exists with max predicted concentration > allowable concentration. Total Silver Monitor quarterly Reasonable Potential Analysis, no RP with max predicted concentration > 50% of allowable concentration. TKN Monitor monthly WQBEL. State WQ standard, 15A NCAC 2B .0500 NO2-N + NO3-N Monitor monthly WQBEL. State WQ standard, 15A NCAC 2B .0500 TN MA 8.8 mg/L TBEL. BAT Limits TN Load Monitor monthly 53,576 lb/yr WQBEL. Required individual TN/TP nutrient limits per 2015 Tar -Pamlico permitting strategy, and to comply with NC chl-a WQS. 15A NCAC 2B.0200. TP MA 1 mg/L TBEL. BAT Limits TP Load Monitor monthly 6,088 lb/yr WQBEL. Required individual TN/TP nutrient limits per 2015 Tar -Pamlico permitting strategy, and to comply with NC chl-a WQS. 15A NCAC 2B.0200. Page 8 of 10 Hardness — Total as CaCO2 Monitor quarterly Required to assess dissolved metal limitations Toxicity Test Chronic limit, 56.4% effluent WQBEL. No toxics in toxic amounts. 15A NCAC 2B.0200 Instream DO Add monitoring 15A NCAC 2B.0500 Instream pH Add monitoring 15A NCAC 213.0500 Instream Temperature Add monitoring 15A NCAC 213.0500 Instream Conductivity Add monitoring 15A NCAC 213.0500 Instream Potassium Add monitoring 15A NCAC 213.0500 Upstream Hardness Add monitoring Required to assess dissolved metal limitations MGD — Million gallons per day, MA — Monthly Average, WA — Weekly Average, DM — Daily Max 9. Public Notice Schedule: Permit to Public Notice: 04/11/2019 The Division will receive comments for a period of 30 days following the publication date of the public notice. Any request for a public hearing shall be submitted to the Director within the 30 days comment period indicating the interest of the party filing such request and the reasons why a hearing is warranted. 10. Fact Sheet Addendum (if applicable): Comments on draft permit were received by the Division from Novozymes (Permittee) on May 6, 2019. The Permittee requested reduction of monitoring frequency for effluent pollutants and instream monitoring requirements. As a Grade IV facility with SIC code 2869, monitoring frequency and instream monitoring requirements are determined in accordance with 15A NCAC 02B .0508. Therefore, monitoring frequency remains the same as in the draft permit. The detailed comments from the Permittee and the Division's response are provided in the Fact Sheet Attachments. Tar Pamlico Basin Association (TPBA) provided one comment on the nutrient offset payment on May 6, 2019. Since this comment does not affect the NPDES permit, it will not be included in the factsheet and will be addressed separately. Sound Rivers (Pamlico -Tar Riverkeeper) and SELC submitted comments on May 13, 2019 regarding nutrient allocation and groundwater contamination, endangered species and mussel toxicity, instream monitoring requirement and the handling of RO concentrates. The detailed comments and Division's responses are provided in the Fact Sheet Attachments. Were there any changes made since the Draft Permit was public noticed (Yes/No): Yes If Yes, list changes and their basis below: Footnote 3 in Section A. (2) Instream Monitoring Requirements was revised per the comments from the Permittee and Tar Pamlico Basin Association. If the Permittee becomes a member of the TPBA, instream monitoring may be waived only if the Association agrees to sample all required parameter at locations specified in the permit. The Permittee is responsible for submitting all instream sampling results with permit renewal application. Special condition A. (7) Relocation of Outfall 001 was added to the permit based on the comments provided by the Permittee and SELC that the existing Outfall 001 discharges to Page 9 of 10 wetland area. Novozymes shall apply for relocation of Outfa11001 to downstream of the wetland area within 12 months of permit issuance. 11. Fact Sheet Attachments (if applicable): • RPA Spreadsheet Summary • Dissolved Metals Implementation/Freshwater or Saltwater • NH3-N and TRC WLA • Division's responses to all pertinent comments Page 10 of 10 Permit No. NCO089621 NPDES Implementation of Instream Dissolved Metals Standards - Freshwater Standards The NC 2007-2015 Water Quality Standard (WQS) Triennial Review was approved by the NC Environmental Management Commission (EMC) on November 13, 2014. The US EPA subsequently approved the WQS revisions on April 6, 2016, with some exceptions. Therefore, metal limits in draft permits out to public notice after April 6, 2016 must be calculated to protect the new standards - as approved. Table 1. NC Dissolved Metals Water Q ality Standards/A uatic Life Protection Parameter Acute FW, µg/1 (Dissolved) Chronic FW, µg/l (Dissolved) Acute SW, µg/l (Dissolved) Chronic SW, µg/1 (Dissolved) Arsenic 340 150 69 36 Beryllium 65 6.5 --- --- Cadmium Calculation Calculation 40 8.8 Chromium III Calculation Calculation --- --- Chromium VI 16 11 1100 50 Copper Calculation Calculation 4.8 3.1 Lead Calculation Calculation 210 8.1 Nickel Calculation Calculation 74 8.2 Silver Calculation 0.06 1.9 0.1 Zinc Calculation Calculation 90 81 Table 1 Notes: 1. FW= Freshwater, SW= Saltwater 2. Calculation = Hardness dependent standard 3. Only the aquatic life standards listed above are expressed in dissolved form. Aquatic life standards for Mercury and selenium are still expressed as Total Recoverable Metals due to bioaccumulative concerns (as are all human health standards for all metals). It is still necessary to evaluate total recoverable aquatic life and human health standards listed in 15A NCAC 213.0200 (e.g., arsenic at 10 µg/l for human health protection; cyanide at 5 µg/L and fluoride at 1.8 mg/L for aquatic life protection). Table 2. Dissolved Freshwater Standards for Hardness -Dependent Metals The Water Effects Ratio (WER) is equal to one unless determined otherwise under 15A NCAC 02B .0211 Subparagraph (11)(d) Metal NC Dissolved Standard, µg/I Cadmium, Acute WER*{1.136672-[ln hardness] (0.041838)} e^ f0.9151 [ln hardness]-3.1485} Cadmium, Acute Trout waters WER*{1.136672-[ln hardness] (0.041838)} e^ f0.9151[ln hardness]-3.6236} Cadmium, Chronic WER*{1.101672-[ln hardness] (0.041838)} e^ f0.7998[ln hardness]-4.44511 Chromium III, Acute WER*0.316 e^{0.8190[ln hardness]+3.7256} Chromium III, Chronic WER*0.860 e^{0.8190[ln hardness]+0.6848} Copper, Acute WER*0.960 e^{0.9422[ln hardness]-1.700} Copper, Chronic WER*0.960 eAtO.8545[ln hardness]-1.7021 Lead, Acute WER*{1.46203-[ln hardness](0.145712)) • e^{1.273[ln hardness]-1.460) Lead, Chronic WER*{1.46203-[ln hardness](0.145712)) • e^{1.273[ln hardness]-4.705) Nickel, Acute WER*0.998 eAtO.8460[ln hardness]+2.255} Nickel, Chronic WER*0.997 eAtO.8460[ln hardness]+0.0584} Page 1 of 4 Permit No. NCO089621 Silver, Acute WER*0.85 • e^{l.72[ln hardness]-6.59} Silver, Chronic Not applicable Zinc, Acute WER*0.978 e^{0.8473[ln hardness]+0.884} Zinc, Chronic WER*0.986 e^{0.8473[ln hardness]+0.884} General Information on the Reasonable Potential Analysis (RPA) The RPA process itself did not change as the result of the new metals standards. However, application of the dissolved and hardness -dependent standards requires additional consideration in order to establish the numeric standard for each metal of concern of each individual discharge. The hardness -based standards require some knowledge of the effluent and instream (upstream) hardness and so must be calculated case -by -case for each discharge. Metals limits must be expressed as `total recoverable' metals in accordance with 40 CFR 122.45(c). The discharge -specific standards must be converted to the equivalent total values for use in the RPA calculations. We will generally rely on default translator values developed for each metal (more on that below), but it is also possible to consider case -specific translators developed in accordance with established methodology. RPA Permitting Guidance/WOBELs for Hardness -Dependent Metals - Freshwater The RPA is designed to predict the maximum likely effluent concentrations for each metal of concern, based on recent effluent data, and calculate the allowable effluent concentrations, based on applicable standards and the critical low -flow values for the receiving stream. If the maximum predicted value is greater than the maximum allowed value (chronic or acute), the discharge has reasonable potential to exceed the standard, which warrants a permit limit in most cases. If monitoring for a particular pollutant indicates that the pollutant is not present (i.e. consistently below detection level), then the Division may remove the monitoring requirement in the reissued permit. 1. To perform a RPA on the Freshwater hardness -dependent metals the Permit Writer compiles the following information: • Critical low flow of the receiving stream, 7Q 10 (the spreadsheet automatically calculates the 1 Q 10 using the formula I Q 10 = 0.843 (s7Q 10, cfs) 0.993 • Effluent hardness and upstream hardness, site -specific data is preferred • Permitted flow • Receiving stream classification 2. In order to establish the numeric standard for each hardness -dependent metal of concern and for each individual discharge, the Permit Writer must first determine what effluent and instream (upstream) hardness values to use in the equations. The permit writer reviews DMR's, Effluent Pollutant Scans, and Toxicity Test results for any hardness data and contacts the Permittee to see if any additional data is available for instream hardness values, upstream of the discharge. If no hardness data is available, the permit writer may choose to do an initial evaluation using a default hardness of 25 mg/L (CaCO3 or (Ca + Mg)). Minimum and maximum limits on the hardness value used for water quality calculations are 25 mg/L and 400 mg/L, respectively. If the use of a default hardness value results in a hardness -dependent metal showing reasonable potential, the permit writer contacts the Permittee and requests 5 site -specific effluent and upstream hardness samples over a period of one week. The RPA is rerun using the new data. Page 2 of 4 Permit No. NCO089621 The overall hardness value used in the water quality calculations is calculated as follows: Combined Hardness (chronic) _ (Permitted Flow, cfs *Avg. Effluent Hardness, mg/L) + (s7Q10, cfs *Avg. Upstream Hardness, mg/L) (Permitted Flow, cfs + s7Q 10, cfs) The Combined Hardness for acute is the same but the calculation uses the 1Q10 flow. 3. The permit writer converts the numeric standard for each metal of concern to a total recoverable metal, using the EPA Default Partition Coefficients (DPCs) or site -specific translators, if any have been developed using federally approved methodology. EPA default partition coefficients or the "Fraction Dissolved" converts the value for dissolved metal at laboratory conditions to total recoverable metal at in -stream ambient conditions. This factor is calculated using the linear partition coefficients found in The Metals Translator: Guidance for Calculating a Total Recoverable Permit Limit from a Dissolved Criterion (EPA 823-B-96-007, June 1996) and the equation: Cdiss = 1 Ctotal I + { [Kpo] [SS(i+a)] [10-6] } Where: ss = in -stream suspended solids concentration [mg/l], minimum of 10 mg/L used, and Kpo and a = constants that express the equilibrium relationship between dissolved and adsorbed forms of metals. A list of constants used for each hardness -dependent metal can also be found in the RPA program under a sheet labeled DPCs. 4. The numeric standard for each metal of concern is divided by the default partition coefficient (or site -specific translator) to obtain a Total Recoverable Metal at ambient conditions. In some cases, where an EPA default partition coefficient translator does not exist (ie. silver), the dissolved numeric standard for each metal of concern is divided by the EPA conversion factor to obtain a Total Recoverable Metal at ambient conditions. This method presumes that the metal is dissolved to the same extent as it was during EPA's criteria development for metals. For more information on conversion factors see the June, 1996 EPA Translator Guidance Document. 5. The RPA spreadsheet uses a mass balance equation to determine the total allowable concentration (permit limits) for each pollutant using the following equation: Ca = (s7Q 10 + Qw) (Cwgs) — (s7Q 10) (Cb) Qw Where: Ca = allowable effluent concentration (µg/L or mg/L) Cwqs = NC Water Quality Standard or federal criteria (µg/L or mg/L) Cb = background concentration: assume zero for all toxicants except NH3* (µg/L or mg/L) Qw = permitted effluent flow (cfs, match s7Q 10) s7Q 10 = summer low flow used to protect aquatic life from chronic toxicity and human health through the consumption of water, fish, and shellfish from noncarcinogens (cfs) * Discussions are on -going with EPA on how best to address background concentrations Flows other than s7Q 10 may be incorporated as applicable: IQ 10 = used in the equation to protect aquatic life from acute toxicity Page 3 of 4 Permit No. NC0089621 QA = used in the equation to protect human health through the consumption of water, fish, and shellfish from carcinogens 30Q2 = used in the equation to protect aesthetic quality 6. The permit writer enters the most recent 2-3 years of effluent data for each pollutant of concern. Data entered must have been taken within four and one-half years prior to the date of the permit application (40 CFR 122.21). The RPA spreadsheet estimates the 95th percentile upper concentration of each pollutant. The Predicted Max concentrations are compared to the Total allowable concentrations to determine if a permit limit is necessary. If the predicted max exceeds the acute or chronic Total allowable concentrations, the discharge is considered to show reasonable potential to violate the water quality standard, and a permit limit (Total allowable concentration) is included in the permit in accordance with the U.S. EPA Technical Support Document for Water Quality -Based Toxics Control published in 1991. 7. When appropriate, permit writers develop facility specific compliance schedules in accordance with the EPA Headquarters Memo dated May 10, 2007 from James Hanlon to Alexis Strauss on 40 CFR 122.47 Compliance Schedule Requirements. The Total Chromium NC WQS was removed and replaced with trivalent chromium and hexavalent chromium Water Quality Standards. As a cost savings measure, total chromium data results may be used as a conservative surrogate in cases where there are no analytical results based on chromium III or VI. In these cases, the projected maximum concentration (95th %) for total chromium will be compared against water quality standards for chromium III and chromium VI. 9. Effluent hardness sampling and instream hardness sampling, upstream of the discharge, are inserted into all permits with facilities monitoring for hardness -dependent metals to ensure the accuracy of the permit limits and to build a more robust hardness dataset. 10. Hardness and flow values used in the Reasonable Potential Analysis for this permit included: Parameter Value Comments (Data Source) Average Effluent Hardness (mg/L) 25 Default with no data [Total as CaCO31 Average Upstream Hardness (mg/L) 33 Ramboll report [Total as CaCO31 7Q10 summer (cfs) 2.4 NPDES files, BIMS 1 Q 10 (cfs) 2.01 Calculated from 7Q 10 summer Permitted Flow (MGD) 2 NPDES files, BIMS Date: 2/26/2019 Permit Writer: Bing Bai Page 4 of 4 NH3/TRC WLA Calculations Facility: Novozymes WWTP PermitNo. NC0089621 Prepared By: Bing Bai Enter Design Flow (MGD): 2 Enter s7Q10 (cfs): 2.4 Enter w7Q10 cfs : 13 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/1) Ammonia (Summer) Monthly Average Limit (mg NH3-N/1) s7Q10 (CFS) 2.4 s7Q10 (CFS) 2.4 DESIGN FLOW (MGD) 2 DESIGN FLOW (MGD) 2 DESIGN FLOW (CFS) 3.1 DESIGN FLOW (CFS) 3.1 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 Upstream Bkgd (ug/1) 0 Upstream Bkgd (mg/1) 0.22 IWC (%) 56.36 IWC (%) 56.36 Allowable Conc. (ug/1) 30 Allowable Conc. (mg/1) 1.6 Ammonia (Winter) Monthly Average Limit (mg NH3-N/1) Fecal Coliform w7Q10 (CFS) 13 Monthly Average Limit: 200/100ml DESIGN FLOW (MGD) 2 (If DF >331; Monitor) DESIGN FLOW (CFS) 3.1 (If DF<331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 1.77 Upstream Bkgd (mg/1) 0.22 IWC (%) 19.25 Allowable Conc. (mg/1) 8.4 Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals) 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis) If the allowable ammonia concentration is > 35 mg/L, no limit shall be imposed Fecal Coliform 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Muni) Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators MAXIMUM DATA POINTS = 58 REQUIRED DATA ENTRY Table 1. Project Information Facility Name WWTP/WTP Class NPDES Permit Outfal I Flow, Qw (MGD) Receiving Stream HUC Number Stream Class ❑CHECK IF HQW OR ORW WQS Novozymes WWTP Class IV NCO089621 001 2.000 Cedar Creek 03020101 C, NSW ❑Apply WS Hardness WQC 7Q10s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) 1Q10s (cfs) 2.40 13.00 10.80 34.60 2.01 Effluent Hardness -------------------------------- Upstream Hardness .------------ Combined Hardness Chronic .-----------_ Combined Hardness Acute 25 mg/L (Avg) 33 mg/L (Avg) ---------- ----- 28.49 m /L I9 ---------- 28.15 /L Data Source(s) ❑CHECK TO APPLY MODEL Par01 Par02 Par03 Par04 Par05 Par06E Par07 ParOB ParO9 Par10 Par11 Par12 Par13 Par14 Par15 Par16 Par17 Part B Par19 Par20 Par21 Par22 Par23 Par24 Table 2. Parameters of Concern Name WQS Type Chronic Modifier Acute PQL Units Arsenic Aquactic Life C 150 FW 340 ug/L Arsenic Human Health Water Supply C 10 HH/WS N/A ug/L Beryllium Aquatic Life NC 6.5 FW 65 ug/L Cadmium Aquatic Life NC 0.6512 FW 3.5930 ug/L Chlorides Aquatic Life NC 230 FW Chlorinated Phenolic Compounds Water Supply NC 1 A ug/L Total Phenolic Compounds Aquatic Life NC 300 A ug/L Chromium III Aquatic Life NC 131.0352 FW 997.3715 ug/L Chromium VI Aquatic Life NC 11 FW 16 pg/L Chromium, Total Aquatic Life NC N/A FW N/A Ng/L Copper Aquatic Life NC 8.8119 FW 11.7096 ug/L Cyanide Aquatic Life NC 5 FW 22 10 ug/L Fluoride Aquatic Life NC 1,800 FW ug/L Lead Aquatic Life NC 3.4075 FW 86.2573 ug/L Mercury Aquatic Life NC 12 FW 0.5 ng/L Molybdenum Human Health NC 2000 HH ug/L Nickel Aquatic Life NC 41.5846 FW 370.5737 pg/L Nickel Water Supply NC 25.0000 WS N/A pg/L Selenium Aquatic Life NC 5 FW 56 ug/L Silver Aquatic Life NC 0.06 FW 0.3634 ug/L Zinc Aquatic Life NC 141.5759 FW 138.9887 ug/L Potassium Aquatic Life NC 16.5 FW 17.14 mg/L 2 MGD RPA Cedar Creek 1-7-2019, input 2/18/2019 2 MGD RPA Cedar Creek 1-7-2019, input 2/18/2019 Novozymes WWTP - Outfall 001 NCO089621 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators Qw = 2 MGD MAXIMUM Qw (MGD) = 2.0000 1Q10S (cfs) = 2.01 7Q10S (cfs) = 2.40 7Q10W (cfs) = 13.00 30Q2 (cfs) = 10.80 Avg. Stream Flow, QA (cfs) = 34.60 Receiving Stream: Cedar Creek HUC 03020101 DATA POINTS = 58 WWTP/WTP Class: Class IV IWC% @ 1Q10S = 60.66536204 IWC% @ 7Q10S = 56.36363636 IWC% @ 7Q10W = 19.25465839 IWC% @ 30Q2 = 22.30215827 IW%C @ QA = 8.222811671 Stream Class: C, NSW COMBINED HARDNESS (mg/L) Acute = 28.15 mg/L Chronic = 28.49 mg/L PARAMETER NC STANDARDS OR EPA CRITERIA REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE J a D Applied Chronic Acute n # Det. Max Pred Cw Allowable Cw Standard Acute (FW): 560.5 No RP, Predicted Max < 50% of Allowable Cw - No Arsenic c 150 FW(7Q10s) 340 ug/L Monitoring required 7 0 34.2 --------------------------------------------- Chronic (FW) 266.1 No RP, Predicted Max < 50% of Allowable Cw - No C.V. (default) M_ax_MDL = 34 Monitoring required Arsenic C 10 HH/WS(Qavg) ug/L Note: n 5 9 NO DETECTS Chronic (HH) 121.6 No RP, Predicted Max < 50%of Allowable Cw - No Limited data set Max MDL = 34 Monitoring required Acute: 107.15 Beryllium NC 6.5 FW(7Q10s) 65 ug/L 0 0 N/A --Chronic:-----11.53 -- -------------------------- Acute: 5.923 Cadmium NC 0.6512 FW(7Q10s) 3.5930 ug/L 9 0 3.258 Note: n 5 9 C.V. (default) Chronic: 1.155 RP shown -apply Monthly Monitoring with Limit Limited data set NO DETECTS Max MDL = 3.6 Acute: NO WQS Chlorides NC 230 FW(7Q10s) mg/L 2 2 28.8 Note: n < 9 C.V. (default) Chronic: 408.1 No RP, Predicted Max < 50% of Allowable Cw - No Limited data set No value > Allowable Cw Monitoring required Acute: 26.4 Chromium VI NC 11 FW(7Q10s) 16 µg/L 0 0 N/A --Chronic:-----19-5 -- -------------------------- Chromium, Total NC µg/L 9 0 12.7 Max reported value = 7 a: No monitoring required if all Total Chromium samples are < 5 pg/L or Pred. max for Total Cr is < Note n < 9 C.V. default (default) allowable Cw for Cr VI. Limited data set NO DETECTS Max MDL = 14 Acute: 19.30 Copper NC 8.8119 FW(7Q10s) 11.7096 ug/L 22 13 26.20 Chronic: 15.63 RP shown - apply Monthly Monitoring with Limit 7 values > Allowable Cw Acute: 36.3 All samples were < 4.9 ug/L Cyanide NC 5 FW(7Q10s) 22 10 ug/L 10 0 5.0 --------------------------------------------- Chronic: 8.9 No RP, Predicted Max < 50% of Allowable Cw - No NO DETECTS Max MDL = 10 Monitoring required Acute: 142.185 Lead NC 3.4075 FW(7Q10s) 86.2573 ug/L 6 0 6.634 Note: n < 9 C.V. (default) Chronic: 6.046 RP shown -apply Monthly Monitoring with Limit Limited data set NO DETECTS Max MDL = 6.2 2 MGD RPA Cedar Creek 1-7-2019, rpa Page 1 of 2 2/18/2019 Novozymes WWTP - Outfall 001 NCO089621 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators Qw = 2 MGD Acute: NO WQS Molybdenum NC 2000 HH(7Q10s) u,/L 9 0 22.6 Note: n < 9 C.V. (default) Chronic: 3,548.4 No RP, Predicted Max < 50% of Allowable Cw - No Limited data set NO DETECTS Max MDL = 25 Monitoring required Acute (FW): 610.8 Nickel NC 41.5846 FW(7Q10s) 370.5737 µg/L 9 0 19.9 _ Chronic (FW) 73.8 No RP, Predicted Max < 50% of Allowable Cw - No Note: n 5 9 C.V. (default) Max MDL = 22 Monitoring required Nickel NC 25.0000 WS(7Q10s) µg/L Limited data set NO DETECTS _ _ Chronic (WS) 44.4 Max MDL = 22 Acute: 92.3 Selenium NC 5 FW(7Q10s) 56 ug/L 9 0 56.1 Note: n <_ 9 C.V. (default) Chronic: 8.9 RP shown -apply Monthly Monitoring with Limit Limited data set NO DETECTS Max MDL = 62 Acute: 0.599 No detects. Permittee shall report to targeted PQL Silver NC 0.06 FW(7Q10s) 0.3634 ug/L 21 0 2.741 ___ _ ____ _ ___ Chronic: 0.106 -------- _________ No limit, apply quarterly monitoring NO DETECTS Max MDL = 2.7 Acute: 229.1 Zinc NC 141.5759 FW(7Q10s) 138.9887 ug/L 23 0 44.3 Chronic: 251.2 No RP, Predicted Max < 50% of Allowable Cw - No NO DETECTS Max MDL = 72 Monitoring required Acute: 28.25335 Pollutant of concern Potassium NC 16.5 FW(7Q10s) 17.14 mg/L 2 2 50.02800 Note: n < 9 C.V. (default) Chronic: 29.27419 1 RP shown -apply Monthly Monitoring with Limit Limited data set No value > Allowable Cw 2 MGD RPA Cedar Creek 1-7-2019, rpa Page 2 of 2 2/18/2019 REASONABLE POTENTIAL ANALYSIS H1 Use "PASTE SPECIAL H2 Use "PASTE SPECIAL ParOl & Par02 Use "PASTE SPECIAL Par04 Use "PASTE SPECIAL Effluent Hardness Values" then "COPY' . Upstream Hardness Values" then --copy--. Arsenic Values" then "COPY' . Cadmium Values" then "COPY" Maximum data points Maximum data points Maximum data points Maximum data points - 58 = 58 = 58 = 56 Date Data BDL=1/2DL Results Date Data BDL=II2DL Results Date Data BDL=1/2DL Results Date Data BDL=II2DL Results 1 25 25 Std Dev. N/A 1 33 33 Std Dev. N/A 1 < 27 13.5 Std Dev. 4.7145 1 < 1.8 0.9 Std Dev. 0.5209 2 Mean 25.0000 2 Mean 33.0000 2 < 34 17 Mean 13.6429 2 < 1.8 0.9 Mean 0.9778 3 C.V. 0.0000 3 C.V. 0.0000 3 < 34 17 C.V. (default) 0.6000 3 < 1.8 0.9 C.V. (default) 0.6000 4 n 1 4 In 1 4 < 34 17 n 7 4 < 1.8 0.9 In 9 5 10th Per value 25.00 mg/L 5 10th Per value 33.00 mg/L 5 < 34 17 5 < 1.8 0.9 6 Average Value 25.00 mg/L 6 Average Value 33.00 mg/L 6 < 14 7 Mult Factor = 2.01 6 < 0.7 0.35 Mult Factor = 1.81 7 Max. Value 25.00 mg/L 7 Max. Value 33.00 mg/L 7 < 14 7 Max. Value 17.0 ug/L 7 < 0.7 0.35 Max. Value 1.800 ug/L 8 8 8 Max. Pred Cw 34.2 ug/L 8 9/6/2018 < 3.6 1.8 Max. Pred Cw 3.258 ug/L 9 9 9 9 9/18/2018 < 3.6 1.8 Per05 Use "PASTE SPECIAL Par10 Use "PASTE SPECIAL Pall Use "PASTE SPECULL Parl2 Use "PASTE SPECIAL Chlorides Values" then"COPY'. Chromium. Total Val- men COPY Cower vamee"than copr'. Cvanide Values"then "COPY" Maximum data points Maximum data points tlmum tlata points Maximum data points Date Data BDL=1/2DL Results =58 Date Data BDL=112DL Results =ss Date Data BDL=1/2DL Results =Sb Date Data BDL=112DL Results =58 1 9/6/2018 3 3 Std Dev. 3.2527 1 < 7 3.5 Std Dev. 2.0140 1 20 20 Std Dev. 6.4113 1 < 5 5 Std Dev. 0.0000 2 9/18/2018 7.6 7.6 Mean 5.3 2 < 7 3.5 Mean 3.8111 2 10 10 Mean 11.2591 2 < 5 5 Mean 5.00 3 C.V. (default) 0.6000 3 < 7 3.5 C.V. (default) 0.6000 3 10 10 C.V. 0.5694 3 < 5 5 C.V. 0.0000 4 n 2 4 < 7 3.5 In 9 4 20 20 n 22 4 < 5 5 In 10 5 5 < 7 3.5 5 20 20 5 < 5 5 6 Mult Factor = 3.8 6 < 2.8 1.4 Mult Factor = 1.81 6 < 10 5 Mult Factor = 1.31 6 < 5 5 Mult Factor = 1.00 7 Max. Value 7.6 mg/L 7 < 2.8 1.4 Max. Value 7.0 pg/L 7 < 10 5 Max. Value 20.00 ug/L 7 < 5 5 Max. Value 5.0 ug/L 8 Max. Pred Cw 28.8 mg/L 8 9/6/2018 < 14 7 Max. Pred Cw 12.7 pg/L 8 20 20 Max. Pred Cw 26.20 ug/L 8 < 5 5 Max. Pred Cw 5.0 ug/L 9 9 9/18/2018 < 14 7 9 20 20 9 9/6/2018 < 5 5 10 10 10 < 10 5 10 9/18/2018 < 5 5 11 11 11 < 10 5 11 12 12 12 < 10 5 12 13 13 13 10 10 13 14 14 14 10 10 14 15 15 15 < 10 5 15 i6 16 i6 10 10 16 17 17 17 < 10 5 17 18 18 18 < 10 5 18 19 19 19 10 10 19 20 20 20 20 20 20 21 21 21 9/6/2018 19.7 19.7 21 22 22 22 9/18/2018 < 16 8 22 r'19 1 2 3 4 5 6 7 8 9 < 0.7 < 0.7 < 0.3 < 6.2 < 6.2 < 6.2 Lead BDL=1/2DL 0.35 0.35 0.15 3.1 3.1 3.1 Results Std Dev. Mean C.V. (default) n Mult Factor= Max. Value Max. Pred Cw LUsePASTE SPEC s" then"COPY" data points 8Date 1.5445 1.6917 0.6000 6 2.14 3.100 ug/L 6.634 ug/L rarto 1 2 3 4 5 6 7 8 9 9/6/2018 9/18/2018 Molvbdenum Data BDL=II2DL < 12.5 6.25 < 12.5 6.25 < 12.5 6.25 < 16.8 8.4 < 14 7 < 5 2.5 < 5 2.5 < 25 12.5 < 25 12.5 Results Std Dev. Mean C.V. (default) n Mult Factor= Max. Value Max. Pred Cw PECIAL COPY". points He . 12.5 ug/L 22.6 ug/L ran t 1 2 3 4 5 6 7 8 9 h rar 8 Date Data < < < < < < < 9/6/2018 < 9/18/2018 < 9 9 9 9 11 6 7 22 22 Nickel BDL=1/2DL 4.5 4.5 4.5 4.5 5.5 3 3.5 11 11 Results Std Dev. Mean C.V. (default) n Mult Factor Max. Value Max. Pred Cw Use "PASTE SPECIAL Values" then"COPY". Maximum data points =58 3.0425 5.7778 0.6000 9 1.81 11.0 pg/L 19.9 pg/L rar a Date 1 2 3 4 5 6 7 8 9/6/2018 9 9/18/2018 Data < 25 < 25 < 25 < 25 < 31 < 12 < 12 < 62 < 62 Selenium BDL=II2DL 12.5 12.5 12.5 12.5 15.5 6 6 31 31 Results=56 Std Dev. Mean C.V. (default) n Mult Factor = Max. Value Max. Pred Cw Use "PASTE SPECIAL Values"then"COPY"mum Maximum data pointsDate 9.3341 15.5000 0.6000 9 1.81 31.0 ug/L 56.1 ug/L 29 Use "PASTE SPEC Par21 se "PASTE SPECIAL Par22 Use "PASTE SPECIAL Silver Values"then"COP Zinc Vawes"then "Copy. Potassium Values" then "COPY". Maximum data poi Maximum data points Maximum data points Date Data BDL=1/2DL Results =58 Date Data BDL=112DL Results =58 Date Data BDL=1/2DL Results =58 1 < 0.1 0.05 Std Dev. 0.2840 1 < 34 17 Std Dev. 6.2370 1 9/6/2018 6.98 6.98 Std Dev. 4.3982 2 < 0.1 0.05 Mean 0.1286 2 < 38 19 Mean 13.8261 2 9/18/2018 13.2 13.2 Mean 10.0900 3 < 0.1 0.05 C.V. 2.2087 3 < 27 13.5 C.V. 0.4511 3 C.V. (default) 0.6000 4 < 0.2 0.1 n 21 4 < 31 15.5 In 23 4 n 2 5 < 0.1 0.05 5 < 24 12 5 6 < 0.1 0.05 Mult Factor = 2.03 6 < 19 9.5 Mult Factor = 1.23 6 Mult Factor = 3.79 7 < 0.1 0.05 Max. Value 1.350 ug/L 7 < 19 9.5 Max. Value 36.0 ug/L 7 Max. Value 13.200000 mg/L 8 < 0.1 0.05 Max. Pred Cw 2.741 ug/L 8 < 19 9.5 Max. Pred Cw 44.3 ug/L 8 Max. Pred Cw 50.028000 mg/L 9 < 0.1 0.05 9 < 19 9.5 9 0 < 2.7 1.35 10 < 19 9.5 10 1 < 0.3 0.15 11 < 19 9.5 11 2 < 0.1 0.05 12 < 19 9.5 12 3 < 0.1 0.05 13 < 20 10 13 4 < 0.1 0.05 14 < 32 16 14 5 < 0.1 0.05 15 < 25 12.5 15 6 < 0.1 0.05 16 < 22 11 16 7 < 0.1 0.05 17 < 22 11 17 8 < 0.1 0.05 18 < 22 11 18 9 < 0.1 0.05 19 < 72 36 19 '.0 < 0.5 0.25 20 < 22 11 20 '.1 < 0.1 0.05 21 < 24 12 21 22 9/6/2018 < 44 22 22 3 ME 23 9/18/2018 < 44 22 23 NCO089621 Factsheet Attachment A — Division's response to Novozymes' Comments The Division received comments from Novozymes on May 6, 2019 and provides the following responses: 1. Effluent Limitations and Monitoring Requirements — Part I, Section A. (1) a. For consistency with other local NPDES permit conditions for Grade IV facilities, please revise the measurement frequency or BOD, TSS, NH3, Dissolved Oxygen, pH, and Temperature from daily to 3 times per week. Alternatively, we would request reporting of TSS, DO, pH and Temperature using online instrumentation DWR Response: Monitoring frequency for BOD, TSS, NH3, Dissolved Oxygen, pH and Temperature is required in the 15A NCAC 02B .0508, and determined by the facility class and SIC code. For Grade IV facility with SIC code 2869, daily monitoring frequency is required. Novozymes shall follow the Guidelines Establishing Test Procedures for the Analysis of Pollutants as stated in 40 CFR Part 136 for measuring and reporting of TSS, DO, pH and Temperature. b. Please revise the Measurement Frequency for all metals to quarterly sampling instead of monthly sampling. This frequency would be consistent with other local NPDES permits. DWR Response: Effluent metal data collected from Novozymes' SIU permit and two runs of the RO pilot tests were evaluated in the Reasonable Potential Analysis, a statistical tool used to determine whether a toxic substance has reasonable potential to exceed surface water quality standards (WQS). According to the RPA results and the Division's guidance on determinations of monitoring frequency for toxic substances (memo dated July 15, 2010), toxic substances that show reasonable potential to exceed NC Water Quality Standards will receive monthly monitoring and a permit limit, and toxic substances that do not show reasonable potential but the predicted maximum concentration exceeds 50% of allowable discharge concentration will receive quarterly monitoring without a limit. For your facility, reasonable potential to violate NC Water Quality Standards was shown for Cadmium, Copper, Lead, and Selenium, so monthly monitoring with a permit limit were required for these metals. c. Novozymes requests that a CBOD limit be used rather than the BOD 5-day limit currently in the Draft Permit. DWR Response: In accordance with 15A NCAC 02B .0200, all new facility discharging to Tar -Pamlico River Basin will receive a monthly average limit of 5 mg/L for BOD5. Based on the wastewater characteristics, the 5 mg/L BOD5 limit can be converted to CBOD5 limit by multiplying the CBOD/BOD correlation coefficient. Novozymes will have to provide testing results and demonstrate the correlation between BOD and CBOD for your wastewater to the Division, and then the BOD limit can be converted to CBOD limits. 2. Instream Monitoring Requirements — Part I, Section A. (2) a. Please delete the instream monitoring requirement for potassium. Potassium will be controlled by the reserve osmosis (RO) system to be installed by Novozymes, and potassium levels in the NCO089621 Factsheet Attachment A — Division's response to Novozymes' Comments effluent will be measured on a regular basis. This is more than adequate to address potassium concerns. DWR Response: Since Novozymes is a new discharger, and potassium is the major pollutant of concern, the Division believes it is adequate to include instream monitoring for potassium to evaluate the downstream impacts from Novozymes' discharge for the first permit term. The necessity of instream potassium monitoring will be reevaluated upon permit renewal. b. Should Novozymes become a member of the Tar -Pamlico Basin Association in the future, Novozymes requests that instream monitoring requirements for Dissolved Oxygen, pH, Temperature, and Conductivity be deleted entirely. DWR Response: hnstream monitoring requirement is determined in accordance with 15A NCAC 02B. 0500, and cannot be deleted entirely from the permit. Since Novozymes is a new discharger, the Division believes it is adequate to have instream sampling results at specified up and downstream locations for the first permit term to evaluate instream impacts and confirm model predictions. Should Novozymes become a member of the Tar -Pamlico Basin Association during this permit term, the instream monitoring requirements for DO, pH, Temperature, and conductivity can be waived ONLY if a written agreement is received by the Division that the Association agrees to perform instream sampling for DO, pH, Temperature, and conductivity at the frequency and site locations specified in the permit. This will be addressed when Novozymes becomes a member of the Association. 3. Electronic Reporting — Part I, Section A. (7) Beginning on December 21, 2020, the Draft Permit requires electronic reporting of "Pretreatment Program Annual Reports" and "Clean Water Act Section 316(b) Annual Reports." It appears these requirements were included in the Draft Permit in error. DWR Response: This is a standard NPDES condition for electronic reporting. Any non -applicable parts in the condition will not apply to your facility. 4. Nutrient Offset Payment Novozymes will make a one-time payment of $865,332.16 to the Division for the initial five-year life of the permit at issuance of the final permit. Novozymes will make a similar one-time payment of $865,332.16 at each subsequent five-year renewal of the permit, barring changes in circumstances. Novozymes requests that the offset payment be used to fund nutrient reduction and control projects in the Tar -Pamlico River Basin and the Upper Tar River Subbasin. Please provide specific payee information to facilitate the offset payment. DWR Response: Receipt of the payment will be acknowledged in the cover letter with the final permit. In accordance with the Tar -Pam NSW Rules nitrogen and phosphorus loads shall be offset at the rate of 110 percent of the cost to implement BMP's designed to reduce that same loading by the new discharge above 0.05 MGD. NCO089621 Factsheet Attachment A — Division's response to Novozymes' Comments 5. Tar -Pamlico Basin Association In the event that Novozymes becomes a member of the Association after issuance of the final permit, and pending agreement of the Association, the Division, and Novozymes for assignment of available reserve nutrient allocations, Novozymes may request modification of this permit and the Association may request modification of its overall permit to include Novozymes as a Co-Permittee and to revise Association nutrient allocations and limits accordingly. DWR Response: The Division acknowledges that Novozymes and the Association may request modifications to related permits. Responses to additional comments on draft permit submitted by Novozymes on April 1, 2019 1. The permit is expected to be for a five-year term. Accordingly, the expiration date should be five years from the date of issuance. DWR Response: A five-year permit term will be issued to this permit, and the permit expiration date will be determined based on the effective date of the final permit. 3.c. The Measurement Frequency effluent potassium should be modified to be consistent with the Measurement Frequency of other metals; this should be measured on a quarterly basis. DWR Response: Monitoring frequency for effluent potassium is determined in accordance with 2016 NPDES Permitting Guidance for Implementation of Instream Dissolved Metal Standards and Reasonable Potential Analysis. As a pollutant of concern, limits for potassium are included in the permit, and all limited toxic substances will receive a monthly monitoring requirements. Please refer to the attached Memorandum for better understanding of how limits and monitoring frequency are determined. 4.a. The Measurement Frequency of instream potassium should be modified to be consistent with the Measurement Frequency of other metals; this should be measured on a quarterly basis. DWR Response: Monthly instream sampling for potassium is added in the permit to be in consistent with monthly effluent potassium monitoring. NC0089621 Factsheet Attachment B — Division's responses to Sound Rivers and SELC comments The Division received comments from Sound Rivers and SELC on May 13, 2019 and provides the following responses: Comment #1: Nutrient Allocation and Groundwater Contamination: DWR Response: The nitrogen issues at Raleigh and Novozymes are similar in that both land -applied residuals and/or wastewaters resulted in exceedances of groundwater standards for NO3-N. The circumstances in each case are unique in other respects, so their resolution may be unique as well. Under the 2L rules in place at the time, Raleigh was ineligible to use natural attenuation to remediate groundwater at its site, so it requested a variance from the rules that prohibited the use of natural attenuation at permitted facilities. Provisions for modeling the site and counting the estimated groundwater nitrogen flux as a part of the City's discharge of TN under its NPDES permit made the request acceptable. The Division has conditionally approved Novozymes' corrective action plan, but that approval is conditional, pending Novozymes' being able to demonstrate that the groundwater discharging into surface water at the site does not cause a standard violation. Comment #2: Cedar Creek Discharge: DWR Response: Novozymes has agreed to relocate their Outfall 001 to create more distance between the point of discharge and the wetlands. A special condition has been added to the permit requiring the Permittee to relocate the proposed outfall downstream of the wetlands area within 12 months of permit issuance. Comment #3: Endangered Species and Mussel Toxicity: USFWS item #1— The 6.9 mg/L MATC from Wang et al. (2018) is a more appropriate starting point than the values used in the Ramboll Report DWR Response: Standardized laboratory methods are used for the development and assessment of water quality standards as they have undergone refinement and validation to minimize uncertainty and produce accurate, consistent, and reproduceable results. The standardized method for aquatic toxicity testing using freshwater mussels is the ASTM International Standard Guide for Conducting Laboratory Toxicity Tests with Freshwater Mussels (ASTM E2455-06). The Wang et al. (2018) paper cited by USFWS provides maximum allowable toxicity concentrations (MATCs) for potassium equal to 32 mg/L for a 28-day water -only test using the ASTM method and 6.9 mg/L using a modified version of the method which adds a sand substrate to the test chambers. Sand was added to the test chambers as part of an investigation into reducing the degree of biofouling that may occur during the 28-day water -only tests. Since the practice of adding a sand substrate was an experimental modification of the standardized ASTM method, it is inappropriate to use this data to establish or implement water quality standards. DWR recommends that the data derived using the unmodified water -only ASTM method be used as it provides more confidence in the test results. NCO089621 Factsheet Attachment B — Division's responses to Sound Rivers and SELC comments USFWS item #2 — The hardness adjustment should reflect receiving water conditions DWR Response: The North Carolina surface water quality standards in rule 15A NCAC 02B .0211 recognize "hardness -dependent" metals. As an alkali metal, the toxicity of potassium to freshwater organisms is demonstrated to be dependent on water hardness. Ramboll characterized the relationship between potassium toxicity and water hardness using a hardness of 25 mg/L, as well as the 10' percentile (24 mg/L) of the hardness of the receiving stream as summarized in the USFWS draft letter to DWR NPDES permitting staff dated March 17, 2017. USFWS item #3 — Using a 28-day MATC without any adjustment for longer -term exposures is problematic DWR Response: The standardized ASTM method evaluates chronic toxicity using a 28-day exposure period. The study conducted by Imlay (1973) and cited by USFWS employed a 300-day exposure period. The Imlay study is a unique study that DWR has not seen replicated. While the study provides important information regarding the long-term effects of pollutants on freshwater mussels, it would be inappropriate to implement the results of this study due to its use of a unique and unverified method. The application of a safety factor to a MATC, which is synonymous to a chronic value, would conflict with regulations for determining chronic toxicity to aquatic life established in 15A NCAC 02B .0208 (1). Comment #4: Monitoring: DWR Response: The Division has conducted several macroinvertebrate assessments on Cedar Creek from 1990 to 2017, including multiple observations at two upstream stations and one downstream station from Novozymes' proposed discharge location. No localized impairment was observed during these assessments. Furthermore, the Division has additional assessments planned on Cedar Creek for 2020, and the results will be compared to previous assessments and used to determine whether additional macroinvertebrates assessments are needed in the permit. Comment #5: Reverse Osmosis Treatment: DWR Response: Concentrate wastewaters from the Reverse Osmosis (RO) system and wastewaters resulting from cleaning the RO membranes are not covered under this permit and shall not be discharged. The facility is investigating other means of concentrate disposal.