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HomeMy WebLinkAboutNC0079227_Renewal (Application)_20190619 (7,?,r.,,Zq'44,p, •_ROY COOPER 4,,; , -'- G`Dvcrnar �.4 ` .r. MICHAEL S.REGAN Secretary LINDA CULPEPPER NORTH CARQUNA Director Environmental Quality June 19, 2019 Russell Eller Schlage Lock Company 11819 N Pennsylvania St Carmel, IN 46032 Subject: Permit Renewal Application No. NC0079227 • Nash remediation site Nash County Dear Applicant: The Water Quality Permitting Section acknowledges the June 7, 2019 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 150E-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit.The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deq.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, Wren Thedford Administrative Assistant Water Quality Permitting Section ec: WQPS Laserfiche File w/application DNorth Csrofna Dspartrnent of Environmental QIus]t}y l Divisnn of Water Resources i Aalaiah Reg n 1 Offica l 38oD Barrett Drive I Aa3eigh North Car�lana 27&09 ynnr.r,u.ro a az. � ••, 919 791-4200 Ge o s yn to c ° Geosyntec Consultants of NC,PC 2501 Blue Ridge Road,Suite 430 Raleigh,North Carolina 27607 consultants PH 919.870.0576 www.geosyntec.com May 31, 2019 Ms. Wren Thedford NPDES Complex Permitting North Carolina DEQ/Division of Water Resources/Water Quality Permitting 1617 Mail Service Center RECEIVED/NCOEQ/DWR Raleigh,North Carolina 27699-1617 JUN 0 7 2019 Subject: Renewal Request for NPDES Permit NC0079227 Former Schlage Lock Facility Water Quality 213 Red Iron Rd. Permitting Section Rocky Mount,Nash County,NC Dear Ms. Thedford: On behalf of Schlage Lock Company LLC (Schlage), Geosyntec Consultants of NC, PC (Geosyntec) is pleased to submit the NPDES permit renewal application for the referenced site in Rocky Mount, North Carolina. In accordance with permit renewal requirements, the following information is provided: • This cover letter requesting the renewal; • A copy of the December 4, 2014 documentation designating Geosyntec to serve as Schlage's Authorized Representative; • A copy of the February 22, 2018 modification request submitted to Ms. Julie Grzyb to incorporate liquid effluent from a proposed in situ thermal remediation(ISTR) system into the process flow of the existing pump and treat system; • A copy of the June 13, 2018 correspondence from Ms. Linda Culpepper indicating that the NPDES permit would not require modification; • Signed Short Form NPDES Permit Application(C-GW, version 6/17); • Topographic and aerial maps that shows the location of the site and its discharge outfall (note that these figures were prepared by Schlage's previous consultant for the 2015 permit renewal); Former Schlage Lock Facility,Rocky Mount,NC engineers I scientists I innovators Ms. Wren Thedford 31 May 2019 Page 2 • The most recent analytical results for the effluent(VOCs—February 2019, Chronic Toxicity-February 2019, total suspended solids and oil&grease—February 2019); and • The Sludge Management Plan for the facility. Please call me if you have any questions regarding this NPDES permit renewal application. Sincerely, (37-- Wayne Amber, Ph.D. Project Manager Attachments: 1 —Authorized Representative Documentation 2—February 2018 Modification Request 3 —June 2018 NCDEQ Response to Modification Request 4—Short Form C-GW 5 —Figures 6—Effluent Analytical Data 7—Sludge Management Plan Copies to: Mr. Russ Eiler- Schlage Former Schlage Lock Facility,Rocky Mount,NC engineers I scientists I innovators l Attachment 1 — Authorized Representative Documentation Delaware Limited Liability Company 11819 North Pennsylvania Street Carmel.IN Ian ) 46032 December 4,2014 NC DENR / DWR / NPDES Unit Attention: Wren Thedford 1617 Mail Service Center Raleigh,NC 27699-1617 Subject: Appointment of Authorized Representative NPDES Permit No. NC0079227 Former Schlage Lock Plant Rocky Mount, North Carolina Dear Ms.Thedford: As required by Part II.B.11.b of the referenced NPDES Permit, Schlage Lock Company LLC hereby designates the person or persons occupying the following position as authorized representatives with permission to prepare the NPDES reporting: • Geosyntec Consultants Inc. Project Manager assigned to the project. If you should have any questions or require additional information,please contact me at your convenience. Si a ly, 7.. Lth"--1 'Rus . Ei er, CEF,RIWP-M,CHMM Global EHS Compliance, Sustainability, Remediation, and Audit Manager Allegion plc c/0 Schlage Lock Company LLC 11819 N. Pennsylvania Street Carmel, Indiana 46032 USA Office +1.317.810.3874 Cell +1.317.557.0016 Fax +1.317.810.3239 Email: Russ.Eiler@Allegion.com cc: Beau Hodge, Geosyntec Consultants Inc. Attachment 2 — February 2018 Modification Request Ge o syn to c D. G0syntec Consultants of NC,PC 2501 Blue Ridge Road,Suite 430 Raleigh,North Carolina 27607 consultants PH 919.870.0576 www geosyntec corn February 22,2018 Ms.Julie A. Grzyb Supervisor NPDES Complex Permitting North Carolina DEQ/Division of Water Resources/Water Quality Permitting 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Subject: Modification Request for NPDES Permit NC0079227 Former Schlage Lock Facility 213 Red Iron Rd. Rocky Mount,Nash County,NC Dear Ms. Grzyb: Geosyntec Consultants of NC, PC (Geosyntec) is working on behalf of Schlage Lock Company LLC (Schlage) to conduct environmental remediation activities at the Former Schlage Lock Facility located at 213 Red Iron Road in Rocky Mount, North Carolina (Site). Environmental activities at the Site are being conducted in accordance with a North Carolina Department of Environmental Quality (NCDEQ) issued Administrative Order (AO) in Lieu of a Post-Closure Permit, which initially became effective in December 2011 and was updated in December 2016 (Docket Number AA2011-084). Currently, remedial activities at the Site include the operation of a groundwater extraction and treatment system, which treats chlorinated volatile organic compound(CVOC) impacted groundwater prior to discharge under an existing National Pollutant Discharge Elimination System (NPDES) Permit NC0079227 (Attachment 1). As we have discussed with you in a phone conversation on 02 February 2018, and as presented in this correspondence, Geosyntec is requesting a modification to NPDES Permit NC0079227, to implement additional remedial actions at the Site using in situ thermal remediation(ISTR),which is proposed to discharge its treated effluent into the existing groundwater extraction and treatment system prior to discharge in the existing NPDES Outfall 001. The NPDES permit modification request form (NPDES Permit Application- Short Form C—GW) is provided as Attachment 2. Purpose of Modification Request A groundwater extraction and treatment system has been in operation at the Site since 1992 to address CVOCs in groundwater.While the groundwater distribution of CVOCs has been relatively Former Schlage Lock Facility,Rocky Mount,NC engineers I scientists I innovators Ms. Julie A. Grzyb 22 February 2018 Page 2 stable in recent years, a more aggressive source zone remedial strategy has been approved by NCDEQ as part of an NCDEQ-approved Site Closure Strategy. An evaluation of targeted source zone remedial technologies led to the concurrent decision by Geosyntec, Schlage, and NCDEQ to reduce CVOC mass via ISTR, as documented in an Interim Measures Work Plan(June 2017). The proposed ISTR system will utilize Electrical Resistive Heating (ERH) to heat up the subsurface beyond the boiling point of the CVOCs and remove contaminants with vapor recovery wells. The extracted steam and vapors will be separated into liquid and vapor streams, cooled, and treated above-grade in a modular treatment system operated at the Site by the ISTR contractor. After pre- treatment by the ISTR contractor, the liquid-phase effluent is proposed to be discharged to the existing on-Site groundwater extraction treatment system, where it will combine with extracted groundwater from operating recovery wells.The groundwater extraction and treatment system will serve as secondary treatment and the combined treated groundwater will discharge to the existing Outfall 001. The ISTR system construction and operation process is anticipated to take approximately one year to complete (we anticipate construction to begin in Spring 2018), and the modular equipment will be removed following ISTR operations, at which point the groundwater extraction and treatment system operations are anticipated to continue. Please note that the groundwater extraction and treatment system will continue to operate during ISTR construction and operation;however, some pumping wells located within the footprint of the ISTR treatment zone will be abandoned. Description of Existing Groundwater Extraction and Treatment System and Permitted Discharge The existing groundwater extraction and treatment system currently consists of sixteen recovery wells (nine in the Middle Aquifer and seven in the Lower Aquifer). Prior to implementation of the ISTR system, three Middle Aquifer recovery wells (RW-2, RW-3 and RW-7, which have a combined average extraction rate of approximately 2 gallons per minute [gpm]), will be abandoned. Extracted groundwater is piped to the treatment building where it passes through an equalization tank, an air stripper, and bag filers prior to discharge via permitted Outfall 001 to an Unnamed Tributary of Beech Branch. A USGS map showing the location of the permitted Outfall 001 is provided as within the existing NPDES permit, included as Attachment 1. Between 2003 and 2017, the average pumping rate of the system was 18.9 gpm (equivalent to 0.027 million gallons per day [MGD]). The effluent from the treatment system is monitored in Former Schlage Lock Facility,Rocky Mount,NC engineers I scientists I innovators Ms. Julie A. Grzyb 22 February 2018 Page 3 accordance with NPDES permit NC0079227 (effective June 1, 2015 through October 31, 2019) (Attachment 1).The system's average flow rate(monitored continuously)between 2003 and 2017 was less than 22 percent of the 0.124 MGD permit limit. • Pursuant to the existing NPDES permit, groundwater extraction and treatment system effluent samples are analyzed twice per month for Oil and Grease, Total Suspended Solids, pH, and temperature; and quarterly for select VOCs and chronic toxicity. Oil and Grease, Total Suspended Solids, and pH in the effluent are consistently within permit limits. VOC concentrations in the effluent have remained consistently below laboratory detection limits (i.e. less than 1 µg/L). In the treatment system influent, the average concentration of the primary VOC of concern, tetrachloroethylene (PCE), was 4,035 micrograms per liter (µg/L) between 2003 and 2017. The reduction in tetrachloroethylene concentration demonstrates that the removal efficiency of the treatment system is greater than 99.9%. The most recent monthly and quarterly sampling results are provided as Attachment 3. Proposed In Situ Thermal Remediation System The proposed ISTR system will achieve a significant removal of CVOCs(estimates of source area CVOC mass removal of approximately 12,000 lbs) through heating of the subsurface and subsequent recovery of volatilized CVOCs and steam. Vapor recovery(VR)wells will convey the extracted steam and vapors to modular treatment components, including a process to separate liquids and vapors, a steam condenser system, a vapor treatment system, and a condensate treatment system. The condensate treatment system includes both a cooling process and an adsorption process to remove CVOCs in the condensed liquid. The vapor treatment system will be subject to its own air permit process, which is being addressed separately with NCDEQ. TRS Group, Inc. (TRS) has been selected as the ISTR contractor. A process flow diagram and detailed process and instrumentation diagrams (P&IDs) for the liquid-phase treatment components of the ISTR system,provided by TRS, are included as Attachment 4. The average condensate production rate produced by the ISTR system is expected to be approximately 1.8 gpm and is expected to contain approximately 1,000 µg/L PCE prior to treatment. The water treatment system for the condensate will consist of tanks for sedimentation, bag filters to capture remaining suspended solids,liquid granular activated carbon(LGAC)vessels to provide 99%reduction in CVOC concentrations via adsorption, and a heat exchanger to reduce Former Schlage Lock Facility,Rocky Mount,NC engineers I scientists I innovators Ms. Julie A. Grzyb 22 February 2018 Page 4 water temperature to that of the extracted groundwater. Sampling ports are included in the influent line to each LGAC vessel and at the effluent of the heat exchanger. The heat exchanger in the steam condenser system is water-cooled by recirculating potable water within two cooling towers. The cooling water will not come into contact with the steam from the subsurface. The cooling water will periodically blowdown to control mineral buildup at an anticipated average rate of 0.3 gpm. The treated condensate stream will join the potable water blowdown stream for an expected combined flowrate of 2.1 gpm (0.0030 MGD) and an approximate PCE concentration of 9 µg/L. The treated effluent will then enter the existing on-Site treatment system where it will join extracted groundwater and pass through the settling, air stripping, and filtration processes prior to discharge via existing Outfall 001.A process flow diagram for the existing pump-and-treat system, annotated with the proposed thermal effluent insertion point, is provided as Attachment 5. In summary, the thermal system will add approximately 2.1 gpm of treated water into the existing treatment system, which is currently only processing less than 22 percent of its 0.124 MGD limit at an average flowrate of 18.9 gpm.Additionally,it is noted that the abandonment of three recovery wells will result in a reduction of approximately 2 gpm from the groundwater extraction and treatment system. The thermal effluent will be treated by LGAC adsorption, cooled to the same temperature as the extracted groundwater, and then combined with extracted groundwater for secondary treatment by air stripping. The water quality of the effluent in Outfall 001 is expected to be comparable to existing conditions and to meet permit limits. Per discussion with you by telephone on 02 February 2018, Geosyntec understands that the existing NPDES permit will need to be modified to include an explicit temperature requirement, in consideration of the new remedial process that has been proposed.No other modifications(e.g., flow rate, CVOC limits, etc.) are anticipated to be required. The thermal treatment system is scheduled to be installed between April 2018 and July 2018. Thermal operations are planned to begin in July 2018 and end in the second quarter of 2019, which is within the dates of the current NPDES permit authorization. Geosyntec greatly appreciates your attention to this requested modification in order to facilitate a timely installation of the remedy and path to closure. Former Schlage Lock Facility,Rocky Mount,NC engineers 1 scientists 1 innovators Ms. Julie A. Grzyb 22 February 2018 Page 5 Should you have any questions regarding this submittal, please contact the undersigned at (704) 227-0850. Sincerely, 4,fies,e• (\.) f Ahrens, P.E. Wayne Amber, Ph.D. Principal Engineer Project Manager Attachments: 1 —Existing NPDES Permit NC0079227 2 -NC Form C-GW 3 - Recent monthly and quarterly sampling results 4 - Proposed Thermal Process Diagrams 5 - Existing System Process Diagram Copies to: Mr. Russ Eiler- Schlage Former Schlage Lock Facility,Rocky Mount,NC engineers 1 scientists 1 innovators ATTACHMENT 1 AVA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary May 6, 2015 Mr. Russell E. Eiler Schlage Lock Company LLC 11819 N. Pennsylvania St Carmel, IN 46032 Subject: Issuance of NPDES Permit NC0079227 Former Schlage Lock Plant 213 Red Iron Road, Rocky Mount 27804 Nash County Dear Mr. Eiler: The Division of Water Resources(the Division)hereby issues the attached NPDES permit for the subject facility. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007,or as subsequently amended. The Division understands that you have made no significant changes to your facility the last permit renewal with the exception of the average daily flow rate increasing from 30,000 gpd to 35,000 gpd. We have made the following updates to your previous permit: • added updates to facility map and parameter codes. Proposed federal regulations require electronic submittal of all discharge monitoring reports(DMRs)and specify that, if a state does not establish a system to receive such submittals,then permittees must submit DMRs electronically to the Environmental Protection Agency(EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report(eDMR) interne application has been added to your NPDES permit. [See Special Condition A. (3.)] For information on eDMR,registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr. For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http://www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule. 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St.Raleigh,North Carolina 27604 Phone:919-807-6300\Fax:919-807-6492/Customer Service:1-877-623-6748 Internet::www.ncwater.orq An Equal Opportunity\Affirmative Action Employer Mr. Eiler May 6, 2015 Page 2 of 2 If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable,you have the right to an adjudicatory hearing, upon written request submitted within thirty (30)days after receiving this letter. Your request must take the form of a written petition conforming to Chapter 150B of North Carolina General Statutes, and you must file it with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714. Unless such a demand is made, this permit shall remain final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. If you have questions,or if we can be of further service,please contact Derek Denard at [derek.denard@ncdenr.gov] or call (919) 807-6307. espee frilly, /.32L. 674)4- S. Jay Zimmerman, Dire • Division of Water Res ices,NCDENR Enclosure:NPDES Permit NC0079227(Issuance Final) he: Central Files NPDES Program Files RRO Files/Attn: Danny Smith ec: Aquatic Toxicology Unit,Susan Meadows [susan.meadows@ncdenr.gov] NPDES Permit NC0079227 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Schlage Lock Company LLC is hereby authorized to discharge treated wastewater from a facility known as Plant (GW-REM) Schlage Lock ( ) 213 Red Iron Road, Rocky Mount 27804 Nash County to receiving waters designated as an unnamed tributary to Beech Branch, within the Tar-Pamlico River Basin, in accordance with effluent limitations, monitoring requirements, and other applicable conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective June 1, 2015. This permit and the authorization to discharge shall expire at midnight on October 31, 2019. Signed this day May 6, 2015. Zji‘ S., Zimmerman, Director Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 6 NPDES Permit NC0079227 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. Schlage Lock Company LLC is hereby authorized to: 1. continue operating a 0.124 MGD groundwater remediation system that includes the following components; • collection wells • product separator • equalization tank with transfer pump • air stripper with blower • discharge tank with effluent pump • bag filters • effluent flow meter with totalizer located at the Schlage Lock Company remediation site , 213 Red Iron Road, Rocky Mount, in Nash County; and 3. discharge from said treatment works via Outfall 001 at a location specified on the attached map, into an unnamed tributary to Beech Branch [Stream Segment 28-75-(2)], currently a Class C; NSW waterbody within Subbasin 03-03-02 of the Tar-Pamlico River Basin. Page 2 of 6 NPDES Permit NC0079227 PART A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of this permit and Iasting until expiration,the Permittee is authorized to discharge via Dutfall 001. Such discharges shall be limited, monitored and reported' by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTIC [Parameter Codes] Monthly Daily Measurement Sample Sample Average Maximum Frequency Type Location Flow(MGD) 50050 0.124 Continuous 2 Recording Effluent Oil and Grease(mg/L) 00556 30 mg/L 60 mg/L 2/Month Grab Effluent Total Suspended Solids(mg/L) C0530 30 mg/L 60 mg/L 2/Month Grab Effluent pH(su) 00400 Not<b.0 or>9.0 2/Month Grab Effluent standard units Vinyl Chloride 3(mg/L) 39175 Quarterly Grab Effluent Trichloroethene 3 (TCE)(µg/L) 78391 Quarterly Grab Effluent Tetrachloroethene 3 (PCE)(µg/L) 78389 Quarterly Grab Effluent 1,1 Dichloroethene 3(DCE)(Ag/L) 34501 Quarterly Grab Effluent Toluene 3 (pg/L) 34010 Quarterly Grab Effluent Chloroform 3 (AWL) 32106 Quarterly Grab Effluent Chronic Toxicity 4 TGP3B Quarterly Grab Effluent Footnotes: I. No later than 270 days from the effective date of this permit, the permittee shall begin submitting discharge monitoring reports electronically using the Division's eDMR application system [see A. (3)]. 2. All discharges Ieaving the treatment facility shall be monitored via a calibrated flow meter system preferably with an automatic totalizer function. If an automatic totalized flow monitoring is unavailable,the permittee shall record the approximate time that discharge began and ended,and the instantaneous flow rate so a total flow event can be calculated. 3. Methods used to evaluate this parameter must produce data with a Practical Quantitation Limit(PQL) sufficiently sensitive to evaluate compliance with surface water quality standards [see permit Standard Conditions,Monitoring and Records,Part II Section D. 4.] 4. Chronic Toxicity(Ceriodaphnia)P/F at 90%: February,May,August,and November [See A. (2.)]. Sampling and testing for volatile organic compounds shall be concurrent with whole-effluent toxicity sampling and testing. Discharge shall not contain floating solids or foam visible in other than trace amounts. Discharge shall show no evidence as a source for oily film or sheen on the receiving stream.. Page 3 of 6 NPDES Permit NC0079227 A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) [15A NCAC 02B .0500 et seq.] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubin at an effluent concentration of 90%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure,"Revised December 2010, or subsequent versions or"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-December 2010) or subsequent versions. The tests will be performed during the months of February,May,August and November. These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES pennitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (DMR-1)for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity(AT)test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream,this permit may be re-opened and modified to include alternate monitoring requirements or Iimits. Page 4 of 6 NPDES Permit NC0079227 NOTE: Failure to achieve test con ditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)] Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then pennittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reporting [Supersedes Section D. (2.) and Section E. (5.) (a)] Beginning no later than 270 days from the effective date of this permit, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross-Media Electronic Reporting Regulation (CROMERR),permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR/DWR/Information Processing Unit ATTENTION: Central Files/eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Page 5 of 6 NPDES Permit NC0079227 Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re-applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.org/web/wq/admin/bog/iputedmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)J All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations." 3. Records Retention [Supplements Section D. (6.)I The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 6 of 6 --AP' P..\ c ✓_�-' II # .,t fro J/ r ti / () _./ . r--- NCHwy4ij, b 'u� e,,,,_"...; ,,, . ...I. % I( ,;' ' 1 .- ' \s" n ---------\\--\ 1 % ( .',. 9 , „ .... ,,) ........,,.,,, ..; . /-- ..,/,,,, i . / ,______ , ..) . , ‘1 ‘,.. \ 00 \-___(\S-'---:‘-' 1:7 ..5 ) 7' :0 i Ji73a 47 -s �, ii ;J r .-N, , , 0 V i 1_ str ` '' . US Hwy3 01 :, , ` 4,-,.. a_.�'t "Z\ �N � �l/ " Q � .." ./�"�� .. 1. ����..� } �q �y,,, t�pY+,cam a.ay �7+L`• l' \-..I t J�-" J,f i—�qa wei+`,..r. III , ll'' kn. �� l s -n , -, ram'%' , r Outfall 001 , � z� �` �� . ..... � , 7 ( r f �, n (flows northeast) . f ' ! 7- / 1•y�• /\deJ,T`� �_:' c` <, -� 1 .o'er, .#7 a..f f,, _,(- Z ( (--j _,�.� --) 7 ;f �i /,in r Beech Branch ,_II ' �` .o ; ;,3 °; . [flows southeast] S�y )�J 1 \r, UT toBeech Branch o Belmount Lake ffJ/f [flows northeast] •a.„ 4;_�= t<�, r ,-.) rJ' -- �1 ,.f 1 _ "mow"` , ...... 1.36 G' _ / Red Iron Rd Approximate ' - - t Facility Boundary 3s �~~` `" -) \ ..sv�,.30' -tt Co) • !a / t 1 1 ( NORT8 CAROLI23A C�� / U r ��" `- '` ti) VVESLE'YAN COLLEG: \• 1, _�1 7. - 40 ,,--\7,7."'-'''••• . ,... .1,4 ..-""''''' I 1. ,__ ' 111." )1 GI)Thd r, i\ '...91-\...,'") c._....._.......__s.)...., ____.....,..../ ,.,......:„......„'". , -,,.....- 4 .. „,,...f.............„,, ,,,\j. V 1 . ...p.\\(\.„ _ i s ,r, '_') 1...,1-, -„, — (27_,.". ..1 • \SN.1 c.... . '''s / i LI 7f I- I \ il b_,) )) . . 81-'6? ) -- \c11 ,,,,,..„4 ., :.‘, • \\ Stbke v Pt+tr•► '.t.�' f--�`, (� ,,�- ._u0•-- 1 1\ \\1�•-`-- Former Schlage Lock Plant , , Groundwater Remediation x;,, 1; 213 Red iron Road, Rocky Mount 27804Facility Location477,,,,,,.,,,,,,,T:4-7.4,,*4' '4 ' - Receiving Stream: UT to Beech Branch Stream Segment: 28-75-(2) Scale 1:24,000 '•ri" Drainage Basin: Tar-Pamlico River Basin Sub-Basin: 03-03-02 Latitude: 36°01'26" Longitude: 77°45'56" it NPDES Permit NC0079227 Stream CIass: C;NSW r1UC: 03020101 Noah State Grid/USGS Quad: C27SE/Drake,NC Nash County NPDES Permit Standard Conditions Page 1 of 18 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events.These samples shall be representative of the wastewater discharged during the sample period. 3/Week Samples are collected three times per week on three separate calendar days.These samples shall be representative of the wastewater discharged during the sample period. Act or"the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act(CWA),as amended,33 USC 1251,et. seq. Annual Average The arithmetic mean of all"daily discharges" of a pollutant measured during the calendar year. In the case of fecal coliform, the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility including the collection system,which is not a designed or established or operating mode for the facility. Calendar Day The period from midnight of one day until midnight of the next day. However, for purposes of this permit,any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Week The period from Sunday through the following Saturday. Calendar Quarter One of the following distinct periods: January through March, April through June,July through September,and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 mL in such a manner as to result in a total sample representative of the wastewater discharge during the sample period.The Director may designate the most appropriate method(specific number and size of aliquots necessary, the time interval between grab samples,etc.)on a case-by-case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: (I) Continuous: a single,continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection,or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or Version 11/09/2011.1 NPDES Permit Standard Conditions Page 2 of 18 (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. Use of this method requires prior approval by the Director.This method may only be used in situations where effluent flow rates vary less than 15 percent.The following restrictions also apply: • Influent and effluent grab samples shall be of equal size and of no less than 100 milliliters ➢ Influent samples shall not be collected more than once per hour. ➢ Permittees with wastewater treatment systems whose detention time<24 hours shall collect effluent grab samples at intervals of no greater than 20 minutes apart during any 24-hour period. ➢ Permittees with wastewater treatment systems whose detention time exceeds 24 hours shall collect effluent grab samples at least every six hours; there must be a minimum of four samples during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. For pollutants expressed in other units of measurement, the "daily discharge" is calculated as the average measurement of the pollutant over the day. (40 CFR 122.2; see also "Composite Sample,"above.) Daily Maximum The highest"daily discharge"during the calendar month. Daily Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. Sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s),that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWR or"the Division" The Division of Water Resources, Department of Environment and Natural Resources. Effluent Wastewater discharged following all treatment processes from a water pollution control facility or other point source whether treated or untreated. EMC The North Carolina Environmental Management Commission EPA The United States Environmental Protection Agency Facility Closure Cessation of all activities that require coverage under this NPDES permit. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N =the number of individual values. For purposes of calculating the geometric mean,values of"0"(or"<[detection level]") shall be considered= 1. Grab Sample Individual samples of at least 100 mL collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge(or the receiving stream, for instream samples). Version 11/09/2011.1 NPDES Permit Standard Conditions Page 3 of 18 Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the CWA. Instantaneous flow measurement The flow measured during the minimum time required for the flow measuring device or method to produce a result in that instance.To the extent practical,instantaneous flow measurements coincide with the collection of any grab samples required for the same sampling period so that together the samples and flow are representative of the discharge during that sampling period. Monthly Average(concentration limit) The arithmetic mean of all"daily discharges"of a pollutant measured during the calendar month. In the case of fecal coliform or other bacterial parameters or indicators,the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Resources. Ouarterly Average(concentration limit) The arithmetic mean of all samples taken over a calendar quarter. Severe property damage Substantial physical damage to property,damage to the treatment facilities which causes them to become inoperable,or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1)of the CWA. Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements.An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities,lack of preventive maintenance,or careless or improper operation. Weekly Average(concentration limit) The arithmetic mean of all"daily discharges"of a pollutant measured during the calendar week. In the case of fecal coliform or other bacterial parameters or indicators,the geometric mean of such discharges. Section B. General Conditions 1. Duty to Comply The Permittee must comply with all conditions of this permit.Any permit noncompliance constitutes a violation of the CWA and is grounds for enforcement action;for permit termination,revocation and reissuance,or modification;or denial of a permit renewal application[40 CFR 122.41]. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the CWA for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d)of the CWA within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The CWA provides that any person who violates section[s] 301,302,306,307,308, 318 or 405 of the Act,or any permit condition or limitation implementing any such sections in a permit issued under section 402,or any requirement imposed in a pretreatment program approved under sections 402(a)(3)or 402(b)(8)of the Act, is subject to a civil penalty not to exceed$37,500 per day for each violation. [33 USC 1319(d)and 40 CFR 122.41(a)(2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307,308,318, or 405 of the Act,or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act,or any requirement imposed in a pretreatment program approved under section 402(a)(3)or 402(b)(8)of the Act, is subject to criminal penalties of$2,500 to$25,000 per day of violation,or Version 11/09/2011.1 NPDES Permit Standard Conditions Page 4 of 18 imprisonment of not more than 1 year,or both.In the case of a second or subsequent conviction for a negligent violation,a person shall be subject to criminal penalties of not more than$50,000 per day of violation,or by imprisonment of not more than 2 years,or both. [33 USC 1319(c)(1)and 40 CFR 122.41(a)(2)} d. Any person who knowingly violates such sections,or such conditions or limitations is subject to criminal penalties of$5,000 to$50,000 per day of violation,or imprisonment for not more than 3 years,or both.In the case of a second or subsequent conviction for a knowing violation,a person shall be subject to criminal penalties of not more than$100,000 per day of violation,or imprisonment of not more than 6 years,or both. [33 USC 1319(c)(2)and 40 CFR 122.41(a)(2)] e. Any person who knowingly violates section 301, 302,303, 306,307,308,318 or 405 of the Act,or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act,and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury,shall, upon conviction,be subject to a fine of not more than$250,000 or imprisonment of not more than 15 years,or both. In the case of a second or subsequent conviction for a knowing endangerment violation,a person shall be subject to a fine of not more than$500,000 or by imprisonment of not more than 30 years,or both. An organization,as defined in section 309(c)(3)(B)(iii)of the CWA,shall,upon conviction of violating the imminent danger provision,be subject to a fine of not more than$1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)] f. Under state law,a civil penalty of not more than$25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms,conditions,or requirements of a permit. [North Carolina General Statutes§ 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301,302, 306,307,308,318 or 405 of this Act,or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act.Administrative penalties for Class I violations are not to exceed$16,000 per violation,with the maximum amount of any Class I penalty assessed not to exceed $37,500.Penalties for Class Il violations are not to exceed$16,000 per day for each day during which the violation continues,with the maximum amount of any Class II penalty not to exceed$177,500. [33 USC 1319(g)(2)and 40 CFR 122.41(a)(3)] 2. Duty to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit with a reasonable likelihood of adversely affecting human health or the environment[40 CFR 122.41(d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on"Bypassing"(Part 11.C.4),"Upsets"(Part II.C.5)and"Power Failures" (Part I1.C.7),nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act,33 USC 1319. Furthermore,the Permittee is responsible for consequential damages,such as fish kills,even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities,or penalties to which the Permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal Act,33 USG 1321. Furthermore,the Permittee is responsible for consequential damages,such as fish kills,even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges,nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal,State or local laws or regulations[40 CFR 122.41(g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. Version 11/09/2011.1 NPDES Permit Standard Conditions Page 5 of 18 7. Severability The provisions of this permit are severable. If any provision of this permit,or the application of any provision of this permit to any circumstances,is held invalid,the application of such provision to other circumstances,and the remainder of this permit,shall not be affected thereby[NCGS 150B-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority,within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit.The Permittee shall also furnish to the Permit Issuing Authority upon request,copies of records required by this permit[40 CFR 122.41(h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the Permittee must apply for and obtain a new permit[40 CFR 122.41(b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date.In order to receive automatic authorization to discharge beyond the expiration date,the Permittee shall submit such information,forms,and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date unless permission for a later date has been granted by the Director. (The Director shall not grant permission for applications to be submitted later than the expiration date of the existing permit.) [40 CFR 122.21(d)]Any Permittee that has not requested renewal at least 180 days prior to expiration,or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration,will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et.seq. 11. Signatory Requirements All applications,reports,or information submitted to the Permit Issuing Authority shall be signed and certified[40 CFR 122.41(k)]. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section,a responsible corporate officer means: (a)a president, secretary,treasurer or vice president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the corporation,or(b) the manager of one or more manufacturing,production,or operating facilities,provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations,and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations;the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements;and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . (2) For a partnership or sole proprietorship: by a general partner or the proprietor,respectively; or (3) For a municipality, State,Federal,or other public agency: by either a principal executive officer or ranking elected official[40 CFR 122.22]. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a.above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity,such as the position of plant manager,operator of a well or well field, superintendent, a position of equivalent responsibility,or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.);and (3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] Version 11/09/2011.1 NPDES Permit Standard Conditions Page 6 of 18 c. Changes to authorization;If an authorization under paragraph(b)of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility,a new authorization satisfying the requirements of paragraph(b)of this section must be submitted to the Director prior to or together with any reports, information,or applications to be signed by an authorized representative[40 CFR 122.22] d. Certification.Any person signing a document under paragraphs a.orb.of this section shall make the following certification[40 CFR 122.22).NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "1 certifil, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qua!ifred personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified,revoked and reissued,or terminated for cause. The filing of a request by the Permittee for a permit modification,revocation and reissuance,or termination,or a notification of planned changes or anticipated noncompliance does not stay any permit condition[40 CFR 122.41(0]. 13. Permit Modification,Revocation and Reissuance,or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the pennit as allowed by the laws,rules,and regulations contained in Title 40,Code of Federal Regulations,Parts 122 and 123;Title 15A of the North Carolina Administrative Code,Subchapter 02H .0100;and North Carolina General Statute 143.215.1 et. al. 14. Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with ISA NCAC 02H.0105(b)(2) may cause this Division to initiate action to revoke the permit. Section C. Operation and Maintenance of Pollution Controls 1. Certified Operator Owners of classified water pollution control systems must designate operators,certified by the Water Pollution Control System Operators Certification Commission(WPCSOCC),of the appropriate type and grade for the system,and,for each classification must[T15A NCAC 08G .0201]: a. designate one Operator In Responsible Charge(ORC)who possesses a valid certificate of the type and grade at least equivalent to the type and grade of the system; b. designate one or more Back-up Operator(s)in Responsible Charge(Back-up ORCs)who possesses a valid certificate of the type of the system and no more than one grade less than the grade of the system,with the exception of no backup operator in responsible charge is required for systems whose minimum visitation requirements are twice per year;and c. submit a signed completed"Water Pollution Control System Operator Designation Form"to the Commission (or to the local health department for owners of subsurface systems)countersigned by the designated certified operators,designating the Operator in Responsible Charge(ORC)and the Back-up Operator in Responsible Charge(Back-up ORC): (1) 60 calendar days prior to wastewater or residuals being introduced into a new system;or (2) within 120 calendar days following: ➢ receiving notification of a change in the classification of the system requiring the designation of a new Operator in Responsible Charge(ORC)and Back-up Operator in Responsible Charge(Back-up ORC) of the proper type and grade;or ➢ a vacancy in the position of Operator in Responsible Charge(ORC)or Back-up Operator in Responsible Charge(Back-up ORC). Version 11/09/2011.1 • NPDES Permit Standard Conditions Page 7 of 18 (3) within seven calendar days of vacancies in both ORC and Back-up ORC positions replacing or designating at least one of the responsibilities. The ORC of each Class I facility(or the Back-up ORC,when acting as surrogate for the ORC)must: > Visit the facility as often as is necessary to insure proper operation of the treatment system;the treatment facility must be visited at least weekly ➢ Comply with all other conditions of 15A NCAC 08G.0204. The ORC of each Class 11, III and IV facility(or the Back-up ORC,when acting as surrogate for the ORC)must: > Visit the facility as often as is necessary to insure proper operation of the treatment system;the treatment facility must be visited at least five days per week,excluding holidays > Properly manage and document daily operation and maintenance of the facility > Comply with all other conditions of 15A NCAC 08G .0204. 2. Proper Operation and Maintenance The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances)which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures.This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit[40 CFR 122.41(e)]. NOTE: Properly and officially designated operators are fully responsible for all proper operation and maintenance of the facility,and all documentation required thereof,whether acting as a contract operator[subcontractor]or a member of the Permittee's staff. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit[40 CFR 122.41(c)]. 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41(m)(2)] The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded,but only if it also is for essential maintenance to assure efficient operation.These bypasses are not subject to the provisions of Paragraphs b.and c. of this section. b. Notice[40 CFR 122.41(m)(3)] (1) Anticipated bypass. if the Permittee knows in advance of the need for a bypass,it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part II.E.6.(24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Pennittee for bypass,unless: (A) Bypass was unavoidable to prevent loss of life,personal injury or severe property damage; (B) There were no feasible alternatives to the bypass,such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgement to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance;and (C) The Permittee submitted notices as required under Paragraph b. of this section. (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system-wide collection system permit associated with the treatment facility. Version 11/09/2011.1 —*--.. / I ...4% '/ i I T T / N h N i / WATER i // / TREATMENT / SYSTEM , / BLDG/ hDFENCE ,. xi X x_____ -. __ x, x_ 0 x___________ DRIP COO' It ` X_ X_� x__ x_ TO/FROM AOI-2 PCU 1100 , x x VR PIPING x FROM AOI-2 ' 'RIP LOOP ��� BAG FILTERS ----A11.-__ _�` TO/FROM AOI-1 TO GEOSYNTEC WATERS/ POLY TANKS VR PIPING TREAMENT SYSTEM N FROM A0I-1 200 LB LIQUID it —/ GAC VESSELS GRASS ��_ i �- ERH SYSTEM DISCHARGE T MAKEUP WATER �` , ON ENIE , GEOSYNTEC WATER TREAMENT (POTABLE SOURCE) ' i SYSTEM PRIOR TO NPDES DISCHARGE (OUTFACE 001) La �' � � . _______ TACK(SEE NOTE 1 TRAILER I ) 40 HP 5,000 lb VAPOR SEE NOTE 2 L 14, ~ x GAC VESSELS x_______ x x....______ x._______ M 14 x_ x_ A.__ x - NOTES ---------_ - 1. STACK HEIGHT WILL BE 15 FT, UNLESS OTHERWISE ROM CONDENSER REQUIRED BY THE AIR PERMIT. 2. PIPING TO/FROM THE VGAC VESSELS CAN BE CPVC OR B RO E N CONCRETE , __ k k k x HZ$Q FLEX HOSE. H29 LEGEND x x — O H 30 x x d J► T E� x �--x 7 7 3/411 PEX DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY M.NANISTA LOCATION ROCKY MOUNT,NORTH CAROLINA 1" SCH 80 PVC .\% TR S DRAWN BY CLIENT GEOSYNTEC CONSULTANTS,INC. _ A.PEABODY 2" SCH 40 PVC - CHECKED BY EQUIPMENT PIPING PLAN 6" SCH 40 CPVC Accelerating Value D.OBERLE 0 1 0 20 40 PROJECT MANAGER SECONDARY CONTAINMENT TRS GROUP.INC.338 COMMERCE AVE.,SUITE 304,LONGVIEW,WA 98632 APPROVED FOR CONSTRUCTION �� D.SMALL DATE 2018-02-08 PROJECTIC.ROM.2046 CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE OSAT REVIEW BY SECURITY FENCE SCALE IN FEET PROPERTY OF TRS GROUP,INC NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED,USED OR DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP INC.LONGVIEW.WA 2018-01-02 SHEET Y-4 DATE L LEGEND REID LINE COLORS O PROCESS LINE LABELING COMPUTER OPERATED MONITORING, SEE SHEET P-2 FOR DESCRIPTION 1 DATA COLLECTION AND CONTROLS SOLENOID or or HARDWIRE CONTROLS SOFTENED/POTABLE/CLEAN WATER BALL VALVE PROCESS WATER PI PRESSURE INDICATOR N BUTTERFLY VALVE PCV PRESSURE CONTROL VALVE - AIR ANTI-SIPHON VALVE PSL PRESSURE SWITCH LOW AIR/STEAM MIX FE PVC TRUE UNION BALL VALVE FLOW ELEMENT SLOWDOWN Fl FLOW INDICATOR SAMPLE PORT COMPUTER OPERATED CONTROLS FQI FLOW QUANTITY INDICATOR CHECK VALVE HARDWIRE CONTROLS FT FLOW TRANSMITTER W SELF-CONTAINED ELECTRICAL CABLE PRESSURE REGULATOR FQI FLOW QUANTITY INDICATOR -M SPIGOT U LEVEL INDICATOR LSH LEVEL SWITCH HIGH IHN BACKFLOW PREVENTER LSHH LEVEL SWITCH HIGH-HIGH FLANGE LSL LEVEL SWITCH LOW VACUUM RELEASE VALVE LSL LEVEL SWITCH LOW-LOW TAH TEMPERATURE ALARM HIGH XX XX PIPING SPEC. i CHANGE TE TEMPERATURE ELEMENT PUMP TSL TEMPERATURE SWITCH LOW dri BLOWER TI TEMPERATURE INDICATOR OTSH TEMPERATURE SWITCH HIGH O ROTARY LOBE BLOWER YC CONTROLLER u 0 T TEMPERATURE SENSOR TANK CS CARBON STEEL L HEAT EXCHANGER CPVC SCH 40.CPVC PIPE pp( PEX TUBING KtI�NIS FILTER/SILENCER FCV FLOW CONTROL VALVE 0 BAG FILTER HOUSING PSH PRESSURE SWITCH HIGH TSH TEMPERATURE SWITCH HIGH SUBMERSIBLE PUMP DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY M.NANISTA LOCATION ROCKY MOUNT,NORTH CAROLINA DRAWN BY CLIENT GEOSYNTEC CONSULTANTS,INC. TRS A.PEBODY CHECKEDD BY PROCESS AND INSTRUMENTATION DIAGRAM NOTES Accelerating Value D.OBERLE LEGEND PROJECT MANAGER 1.THIS IS AN ALL INCLUSIVE LEGEND SHEET. NOT ALL TRS GROUP,INC 338 COMMERCE AVE.,SUITE 304,LONGVIEW,WA 98632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-05 PROJECTv C.ROM.2046 SYMBOLS WILL APPEAR ON EACH SHEET. CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE BY ' PROPERTY OF TRS GROUP,INC NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED,USED OR OSAT REVIEW I''� DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP,INC LONGVIEW WA 2018-01-02 SHEET 1"1� DATE 1 REFER TO DRAWING SHEET P-7 U O 0 O BLEED AIR - . .04 DISCHARGE I TO ATMOSPHERE BLOWER VAPOR PHASE OCARBON 2 REFER TO DRAWING SHEET P-4 REFER TO DRAWING SHEET P-5 REFER TO DRAWING SHEET P-6 0 0 CONDENSER 9 AIR OUT -"B COOLING TOWER <_ MAKE-UP 10 11 WATER 13 _ >® - - AIR IN > 0r CIRCULATING DRIP SYSTEM TYPICAL OF 108 FOR ELECTRODE WETTING CO-LOCATED VAPOR RECOVERY WELLS REFER TO DRAWING SHEET P-8 _,.__ 14 15 TREATMENT SYSTEM LIQUID GRANULAR (SEE CARBON ATTACHMENT 5 FOR PUMP AND TREAT PLAID LINE COLORS _ PROCESS DIAGRAM) SOFTENED/POTABLE/CLEAN WATER DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY M.NANISTA LOCATION ROCKY MOUNT.NORTH CAROLINA PROCESS WATER CLIENT GEOSYNTEC CONSULTANTS.INC AIR TRSDRAWN BY A.PEABODYCHECKED BY PROCESS FLOW DIAGRAM Accelerating Value D.OBERLE AIR/STEAM MIX PROJECT MANAGER TRS GROUP INC 338 COMMERCE AVE.,SUITE 304,LONGVIEW.WA 98632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-05 PROJECi,vC.ROM.2046 B LO WDO WN PROPERTY INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE BY OF TRS GROUP,INC NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED.USED OR OSAT REVIEW DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP INC LONGVIEW WA 2018-01-02 SHEET D_2 DATE 1 L - - - Process Stream Location Air Water Vapor Water CVOCs Temperature Pressure Description # (lb/min) (scfm) (lb/min) (scfm) (lb/min) (gpm) (lb/min) (ppm) o c 0 F (0 from barometric) Extracted air and steam from vapor recovery system 1 65 860 16.7 356 0 0.0 0.039 73.68 69 156 2" Hg Vac Discharge air from condenser after steam removal 2 65 860 1.8 37 0 0 0.039 100.08 30 86 5" Hg Vac Condensate discharge from condenser 3 0 0 0 0 15 1.8 1.5E-05 1.03 30 86 30 psig Bleed air to rotary lobe blower 4 6 86 0 1 0 0 0 0 13 56 N/A Discharge air from rotary lobe blower 5 71 946 1.80 38 0 0 0.039 91.23 60 140 1 psig Discharge from carbon vessels 6 71 946 1.80 38 0 0 3.9E-04 0.91 50 122 N/A Cooling air into cooling tower 7 2250 30,000 16.94 360 0 0 0 0 13 56 N/A Air exhaust from cooling tower 8 2250 30,000 30 632 0 0 0 0 18 65 N/A Recirculation water from condenser to cooling tower 9 0 0 0 0 4996 600 0 0 18 65 10 psig Recirculation from cooling tower to condenser 10 0 0 0 0 4998 600 0 0 16 60 12 psig Make-up water for cooling tower from potable source 11 0 0 0 0 19 2.3 0 0 20 68 15 psig Drip water to electrodes (potable) 12 0 0 0 0 4 0.5 0 0 30 86 70 psig Blowdown 13 0 0 0 0 _ 2 0.3 0 0 30 86 12 psig Condensate after LGAC 14 0 0 0 0 15 1.8 1.5E-07 0.01 30 86 12 psig Discharge to Geosyntec water treatment system 15 0 0 0 0 17 2.1 1.5E-07 8.8E-03 30 86 12 psig DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY NOTES M NANISTA LOCATION ROCKY MOUNT NORTH CAROLINA RAWN BY CLIENT GEOSYNTEC CONSULTANTS INC D 1. LOCATION INDICATED IN THIS TABLE CORRESPOND TO TRS A PEABODY THE LOCATION NUMBERS PROVIDED ON SHEET P-2. CHECKED BY PROCESS FLOW MASS BALANCE Accelerating Value D OBERLE PROJECT MANAGER - TRS GROUP.INC.336 COMMERCE AVE SUITE 304.LONGVIEW.WA 98632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-05 PROJECTN C.ROM.2046 CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE QSAT REVIEW BY /� PROPERTY OF TRS GROUP INC NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED,USED OR SHEET P S DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP W.INC LONGVIE WA 2018-01-02 V DATE DATA ACQUISITION AND COMPUTER CONTROLS 410, ___________________________________________________________________________________________ ERH POWER CONTROL UNIT ELECTRODE CABLES I I r _I PSH REFER TO DRAWING 401 SHEET P-5 -10 O I CPVC(SIZE VARIES) AIR AND STEAM TO CONDENSER PRIMARY SEPARATOR REFER TO DRAWING 1"HOSE REFER TO DRAWING SHEET P-5 SHEET P-5 ELECTRODE DRIP n 3/4"PEX ELECTRODE DRIP RECIRCULATION LOOP RECIRCULATION LOOP FROM P-503 L TO P-503 12 _L 1/2"PEX ELEMENT T T T T T TYPICAL OF 13 TEMPERATURE MONITORING POINTS (NUMBER OF SENSORS VARIES BY ZONE) TYPICAL OF 108 ELECTRODES WITH CO-LOCATED VAPOR RECOVERY WELLS DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY NOTES M.NANISTA LOCATION ROCKY MOUNT,NORTH CAROLINA 1.SEE THE ELECTRODE AND TEMPERATURE MONITORING POINT DETAILS FOR MORE INFORMATION ON THEIR CONSTRUCTION. •\% TRS DR AWN BY CLIENT GEOSYNTEC CONSULTANTS,INC. A.PEABODY 2. PSH-401 WILL SHUT DOWN THE PCU IN THE EVENT OF A LOW FIELD VACUUM(LESS THAN 2"H20). CHECKED BY FIELD Accelerating Value D.OBERLE PROCESS AND INSTRUMENTATION DIAGRAM 3. DRIP WATER TO ELECTRODES(STREAM 12)WILL BE NON-CONTACT COOLING WATER FROM THE CONDENSER WITH A PROJECT MANAGER POTABLE WATER SOURCE. TRS GROUP,INC.338 COMMERCE AVE.. SUITE 304,LONGVIEW,WA 98632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-08 VV PROJECT.C.ROM.2046 CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE BY PROPERTY OF IRS GROUP,INC NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED.USED OR OSAT REVIEW w DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP,INC.LONGVIEW,WA 2018-OI-O2 SHEET P_ DATE ECONDENSER SKID REFER TO DRAWING SHEET P-6 O COOLING WATER TO COOLING TOWER I- - i AUTOMATED I PI CONTROLS AND I 511 SHUTDOWNS I AIR AND CONDENSEDMilig I COOLING STEAM OUT v -- r -L r WATER OUT v ® I 1k DATA ACQUISITION 501 ilik PI ,n I 503 AND COMPUTER I CONTROLS 502 502 502 I ® PI I 3 Eh REFER TO DRAWING I I 501 501 J -_ 503 SHEET P-7 ___ I 503 COOLEDBLOWER AIR TO REFER TO DRAWING V-501 I HEAT EXCHANGER I © I SHEET P-4 I I LSH -I 6"SS+H-6"CPVC AIR AND STEAM FROM STEAM AND V-502 501 VAPOR RECOVERY O I I AIR COOLING LSH J 6" 8„SS PRIMARY WATER IN 501 CPVC SEPARATOR WATER LEVEL \ EQUALIZATION LINE ( SECONDARY SEPARATOR ® 1 1 J 0 Pi r - 510 1 FQI REFER TO DRAWING O FILTER 504 SHEET P-8 REFER SHEET DRAWING -I- I OI O STRAINER © TO WATER TREATMENT SYSTEM I COOLING WATER FROM �-/ COOLING TOWERc --Z I P-501 DRIP LINE P-502 AND BLOWDOWN PI PI REFER TO DRAWING I 508 FILTER 509 I SHEET P 4 - 1 O I 0I O 1-I TO DRIP SYSTEM > of I �, .0 , I I BLADDER I I ® 509 PI TANKAft 3 P-503 510 509 509 REFESH O DRAWING FQI I- __ glia 508 V-503 / „ 101 // IQ�{ FROM DRIP SYSTEM © p 1k / \ FQI J REFER TO DRAWING „ 509 510 r SHEET P-8 > I IOI I SLOWDOWN N.C. L I DESIGNED BY 1 SITE FORMER SCHLAGE LOCK FACILITY M.NANISTA LOCATION ROCKY MOUNT,NORTH CAROLINA -\% DRAWN BY A ' CLIENT GEOSYNTEC CONSULTANTS,INC. TRS A.PEABODY CONDENSER NOTES HECKED BY 1 L. LSHH-501 WILL SHUT DOWN THE VAPOR RECOVERY BLOWER AND POWER TO THE ELECTRODES. Accelerating Value CD.OBERLE PROCESS AND INSTRUMENTATION DIAGRAM 2.TSH-502 WILL SHUT DOWN THE VAPOR RECOVERY BLOWER.TEMPERATURE SET POINT IS 140°F. PROJECT MANAGER 3. PROCESS LINE 9 SPLITS WITH HALF THE TOTAL FLOW(PROCESS LINE 9A)GOING TO EACH COOLING TOWER(SEE P-6). TRS GROUP,INC sae COMMERCE AVE.,SUITE 304,LONGVIEW,WA 98632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-05 PROJECT.C.ROM.2o46 4.THE HEAT EXCHANGER IS ASME 2 RATED. CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE fV PROPERTY OF TRS GROUP,INC NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED.USED OR OSAT REVIEW BY DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP,INC LONGVIEW,WA 2018-01-02 SHEET 5 P- DATE CONDENSER SKID REFER TO DRAWING I SHEET P-5 COOLING WATER FROM I CONDENSER O I yA 8A AIR EXITING t //\� AIR EXITING \ O COOLING TOWER __._._._.-_.- `ay7__._ / I 1 �/% COOLING TOWER I COOLING TOWER I CT-1 COOLING TOWER CT-2 I 0 I AIR INTO _ AIR INTO __ COOLING TOWER > / \ COOLING TOWER > '.- / \ I BLOWER BLOWER I — — (8-601) (B-602) ' I I DATA ACQUISITION I AND COMPUTER CONTROLS ma SL REFER TO NOTE 1 SH REFER TO NOTE 2 I ' 601 601 I / I \ SL I / Aft REFER TO NOTE 3 �, ALARM SHUTS DOWN PUMPS 602 7 I / Aim P-501 AND P-502 I I / / 1 REFER TO DRAWING I AI I L— � // LSL et ALII SHEET P-5 I rip I ,__/-- 601 / war I SOLE,©OPENS ON I COOING WATER LOW LEVEL ALARM I REFER TO DRAWING I SUMP TANK __- SLL L J SHEET P-5 601 REFER TO DRAWING / COOLING WATER TO S SHEET P-2 `\ CONDENSER HEAT • EXCHANGER 0101 (/ POTABLE WATER FOR MAKEUP I J NOTES DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY 1.TSL-601 AUTOMATICALLY SHUTS DOWN THE COOLING TOWER FAN AT 45°F.TSL-602 TURNS ON AN IMMERSION HEATER IN THE M.NANISTA LOCATION ROCKY MOUNT,NORTH CAROLINA COOLING TOWER SUMP. ....„,.....---7 DRAWN BY CLIENT GEOSYNTEC CONSULTANTS.INC. 2. LSHH-601 SHUTS DOWN SYSTEMTRS A.PEABODY 3. LSH-601 OPENS SLOWDOWN SOLENOID AT CONDENSER. CHECKED BY COOLING TOWER 4. LSL-601 MUST BE AT LEAST 2 FEET ABOVE PUMP INTAKE. Accelerating Value D.OBERLE PROCESS AND INSTRUMENTATION DIAGRAM 5. POTABLE MAKEUP WATER IS SUPPLIED TO THE COOLING WATER SUMP TANK,AS NEEDED,AT AN AVERAGE RATE OF 3-5 GPM IN 30 SECOND INCREMENTS. PROJECT MANAGER 6. PROCESS LINE 7 SPLITS WITH HALF THE TOTAL FLOW(PROCESS LINE 7A)GOING TO EACH COOLING TOWER(SEE P-2). TRS GROUP,INC sae COMMERCE Ave.,SUITE soe,LONGVIEW,WA 96632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-05 PROJECT.C.ROM.2046 7. PROCESS LINE 8 IS THE COMBINATION OF PROCESS LINES 8A(ONE FROM EACH COOLING TOWER,SEE P-2). CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE - BY N PROPERTY OF TRS GROUP,INC. NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED,USED OR QSAT REVIEW 8. PROCESS LINE 9 SPLITS WITH HALF THE TOTAL FLOW(PROCESS LINE 9A)GOING TO EACH COOLING TOWER(SEE P-2) DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP INC LONGVIEW WA 2018-01-02 i DATE SHEET P-6 DATA ACQUISITION AND COMPUTER CONTROLS r r l I I VR BLOWER SKID PVACUUM 7 RELEASE VALVE 6"CPVC OR I I FLEX HOSE.. DISCHARGE TO ATMOSPHERE BLEED AIR < Q F I O IFILTER 6"CPVC OR 11.'41 FLEX HOSE L - - - 6"CPVC OR _j 703 FLEX HOSE 702 ___I Alik AI I PI PI PI 702 __ __ 703 _ 704 I 701 701 REFER TO DRAWING PIAI I Ak SHEET P-5 6"FPT 701 701 6"CPVC�t I 701 O 701 Is"CS CPV 701 AIR FROM CONDENSER CS SECONDARY O2 I I ►�� � ill © /♦♦�� 4 SEPARATOR ������� ����O F. FILTER SILENCER V-701 V-702 I 40 HP ROTARY LOBE BLOWER (B-701) L J Iiiir VAPOR PHASE Illir CARBON DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY M.NANISTA LOCATION ROCKY MOUNT.NORTH CAROLINA I DRAWN BY CLIENT GEOSYNTEC CONSULTANTS.INC. I TRSA PEABODY VAPOR TREATMENT CHECKED BY Accelerating Value D.OBERLE PROCESS AND INSTRUMENTATION DIAGRAM PROJECT MANAGER TRS GROUP,INC.338 COMMERCE AVE.,SUITE 304,LONGVIEW,WA 98632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-06 PROJECT IVC.ROM.2046 CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE OSAT REVIEW BY PROPERTY OF TRS GROUP,INC NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED,USED OR SHEET -7 DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP INC LONGVIEW WA 2018-01-02 1 DATE REFER TO DRAWING SHEET P-5 CONDENSATE FROM CONDENSER © OI AUTOMATED CONTROLS AND 0 SHUTDOWNS PM v REFER TO DRAWING SHEET P-5 BLOWDOWN FROM \ 13 SAMPLE PORT CONDENSER PI PI 3c1:_12 80 SUBMERSIBLE PUMP (P-801) 101 101 POLY TANK POLY TANK o i T O = O 802 -1 HEAT EXCHANGER (SEE NOTE 7) LSH _ _ _ _ 802 PI PI r FILL PIPE _ LSL H 804 805 LGAC I I 802 LGAC I I I - c-i , I I - I PI PI PI AS NEEDED 807 806 _ T 803 0 0 _ REFER TO DRAWING O O T I*I 1101 ! SHEET O-2 �,( WATER TO GEOSYNTEC ALL PIPING 2"SCH 40 PVC ' vI0I ICI IOI IO • 0 15 WATER TREATMENT SYSTEM NOTES' 1. VESSEL CONNECTIONS MAY VARY. 2. ALL PIPING FOR THE WATER TREATMENT SYSTEM SHOULD BE 2"SCH80 PVC. 3. ALL VALVES TO BE TRUE UNION BALL VALVES. 4. BACKWASH VALVING IS OPTIONAL WHEN NEEDED. 5. VESSELS TO BE FIBERGLASS, EVOQUA PG-200. 6. TRUE UNIONS WILL BE ADDED TO VESSEL INLETS AND OUTLETS OF EACH VESSEL TO AID IN GAC CHANGE-OUT AND SILT REMOVAL WHEN NEEDED. 7. A HEAT EXCHANGER WILL BE INCORPORATED INTO THE SYSTEM TO MEET NPDES TEMPERATURE DISCHARGE LIMITS IN THE SYSTEM DISCHARGE, IF NEEDED. DESIGNED BY SITE FORMER SCHLAGE LOCK FACILITY M.NANISTA LOCATION ROCKY MOUNT,NORTH CAROLINA DRAWN BY CLIENT GEOSYNTEC CONSULTANTS,INC. \/ ��� A.PEABODY WATER TREATMENT CHECKED BY Accelerating Value D.OBERLE PROCESS AND INSTRUMENTATION DIAGRAM 'PROJECT MANAGER TRS GROUP,INC.338 COMMERCE AVE.,SUITE 304,LONGVIEW,WA 98632 D.SMALL APPROVED FOR CONSTRUCTION DATE 2018-02-08 PROJECTv C.ROM.2046 CONFIDENTIAL:INFORMATION CONTAINED IN THIS DOCUMENT IS CONFIDENTIAL AND THE OSAT REVIEW BY PROPERTY OF TRS GROUP INC. NO INFORMATION CONTAINED HEREIN MAY BE DUPLICATED,USED OR SHEET P-8 DISTRIBUTED WITHOUT THE EXPRESSED WRITTEN PERMISSION OF TRS GROUP,INC LONGVIEW,WA. 2018-01-02 DATE ATTACHMENT 5 15394SYS DIA.DWG 4/20/04 1=1 CH/EH SOUTH RW PRE-TREATED DISCHARGE FROM THERMAL SYSTEM VENT NORTH RW SEPARATION TANK \T-100 CLOSED VALVE EQUILIZATION TANK AIR BLOWER DISCHARGE TANK T-200 I T-610 VIM EQ PUMP P-400 P-110 55 GAL DRUM AIR STRIPPER (TRAYS, BLOWER AND PUMP) TO SOUTH RW DIAPHRAM PUMP SUMP / "A" CARBON CANISTER #2 ►f-- CARBON CANISTER #1 BAG FILTERS -4-11.111 EFFLUENT DISCHARGE "B" PIS6 ORGE PUMP }__ CARBON CANISTERS DEACTIVATED AND REMOVED AIR COMPRESSOR OVERFLOW DISCHARGE Environmental GROUNDWATER TREATMENT SYSTEM BLOCK DIAGRAM FIGURE mnisrii Resources FORMER SOILAGE LOCK FACILITY 1-2 ERM Management NPDES PERMIT#NC0079227 Attachment 3 — June 2018 NCDEQ Response to Modification Request ROY COOPER r MICHAEL S. REGAN LINDA CULPEPPE R Water Resources ENVIRONMENTAL QUALITY June 13, 2018 Russell E. Eiler,Director,Global EHS Compliance Schlage Lock Company LLC 11819 N.Pennsylvania Street Carmel,Indiana 46032 Subject: NPDES Permit NC0079227 Review of Application to Modify Permit for the Former Schlage Lock Plant GW-REM—Class PC-I 213 Red Iron Road,Rocky Mount 27804 Nash County Dear Mr. Eiler: The Division of Water Resources (the Division or DWR)has reviewed your application(received April 3, 2018) to modify the subject permit. We do not believe the permit needs to be modified for you to proceed. We understand you propose to vaporize liquid-phase organic compounds to facilitate contaminant removal in the subsurface, then condense the vapor back to liquid for treatment prior to discharge. We have considered the potential impacts to the receiving stream of changes in process temperature, and have also reconsidered the list of parameters of concern (POCs). The Division concludes that a permit modification is not required if the condensate effluent is treated, as is the extracted groundwater, such that all discharges meet existing permit limits and conditions. Lastly, please note that we have updated your site-vicinity map(see attached). If you have questions, or if we can further assist you, please contact Joe R. Corporon L.G. at [ioe.corporon@ncdenr.gov] or call his direct line(919) 807-6394. -Res ectfully, . C V Linda Culpepper Enclosure: Site-Vicinity Map hc: Central Files NPDES Program Files DWR/RRO Supervisor,Danny Smith ec: ATU,Susan Meadows OCU,Maureen Kinney DWR/RRO Supervisor,Danny Smith U 1, \\1111144tb-143e,..:\ ' ry l Approximate Property ' y;oQ� -__ ` , _ ._;'' ;" Boundary ' A; " - — )e-i._.... it t 1\ 7 ,rr '.'-i./.'_',-.,'-s-,/.:'/'.N1j:i4., ..' -,,otkZr.i_:/(..\;--r-;----- ii _ - f'/ n d i —' f . ii i /f`�cCsas�.( , ni • 1 - \: o r ( '''j .• . \'s, i •4,01? ft4.."'"° •• , '' 4 , -� I`ll - UT to Beach ��(. f. r >r rso ,, 7 . , _ , Branch _. �, 1 _ ,� D- ;, ....„..046":-. 4. "N iff ' -,' -. Outfall 001 _ ____,,,,. _ , ,, ,,_ . • - 1 31 - .�t.rw �N 1~ U (Flows north) rl 41-00-7," .Is° n- -It r� ,) d ? • NORTH CCAAR�OL/NA ---.. .) / A`� f ('', 1$BLETAN COLLEG - ' . _ ". '--2 1....1• ` '('\ i1- / ' / •{ ate. . ' !h ` ' ,' dam. a p p i O �! -47/ o ,...., r ((Jar,__ ' � _ •- di ,., W tZC � .` � 7,4 ��• \`) � ? `� { NC Hwy 301 �j f / I \. ..' \ ''' j Ik.....•..". .)*•''-,._/ . .:k , "'l•-:-.j .' ' \,1 . j/ i ' \ i r;. \--`,.- # .i \**At!. _1 :l a .V`- _ Sty v Pitr4017,-.N.., I,-..." - ',,,�, , /207 . if i:r/(*. • „ . (F. ,, - . / ,. . .., _ _ `.�./'r i'•• to, . • -'^ " 1p c 1i i 4/, , - Schlage Lock Company LLC Facility Former Schlage Lock Plant - GW-REM Location r, , Receiving Stream: UT of Beach Branch Drainage Basin: Tar-Pamlico not to scale a Latitude: 36°01'28"N Longitude: 77°46'04"W Sub-Basin: 03-03-02 Permitted Flow: 0.124 MODA TOE* State Grid/USGS Quad: C 27 SE!Drake,NC Stream Class: C-NSW � NPDES Permit NC0079227 North 6 Nash Counts Attachment 4 — Short Form C-GW NPDES PERMIT APPLICATION - SHORT FORM C - GW For discharges associated with groundwater treatment facilities. 13. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Russell E. Eiler Director, Global El-IS Compliance Printed name of Person Signing Title 4,Ade 05(31 I Signature of A plicant Date f North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 3 of 3 C-GW 6117 Attachment 5 — Figures A Legend N Stream Mil Buildings Belmont Lake ' ' ' - r -;k. 1 Fr ,,, ,./, , r • r _ \ ... ,. A • JJ /r a R ,.' ' „10§1 _ � -, :4 R•-,.A, f. --, Y . rp l , ED/R-Omaaa_ : om & , NRD' • t .Former Schlage Facility — 1 _ ' .,, 4� r - Discharge Point - !r _ Outfall 001 • • .., Al Ir , , ,�; - w r, Y:r' m F.�1 J-_ -z#, 6 ' 1 r. .,g. . .. a-7 •� G HOP RD a. *. •` �� f. J V1i r / K --litt ../ $4 ', A. t 0 500 1,000 ` `Ii1M0aa 1 Fee* �e�nep uc ore nap FIGURE 2 - SITE LOCATION MAP ERM NC, Inc. WITH NPDES DISCHARGE POINT NPDES PERMIT NUMBER NC0079227 FORMER SCHLAGE LOCK FACILITY o''i DESIGN: A Freeman DRAWN: A Freeman CHKD.: E Hollifield 3551 N.WESLEYAN BOULDVARD ERM l�MDATE: 3/14/2014 SCALE: AS SHOWN REVISION: 0 ROCKY MOUNT, NORTH CAROLINA E FILE: DSharfile\Amanda\GlS FILESIRYMOIMXDIRYMO NPDES Aerial.mxd Legend w w .- N IP Stream f' Buildings Belmont Lake *14144\ 00,...-40'"--"--°- ti ) , +''' r . ., Qem a8 it n ilh, cog PA = A-- iik 4110 'le) clip' r '� # s :tiJT II RED/RONR --(,) Former Schla e Facility Val t 4o o 011 Discharge Point ► m m f Outfall 001 0 Q Q r ..„„ i C)31 -631 i 4' r 1 I ��' SP , Q GW Treatment System 8/SHOP, Q ,p Q. . 7B/SyOpRD NO ..*....rmNiti „ ilik42:10, ‘1"11111111111111111%.47 • Allft.‘ 0 500 1,000 Feet Beso CopYnghf©201J NaomiGeographw Soaety rcubed clk FIGURE 1 - SITE LOCATION MAP .■■■■■■■■■■ ERM NC Inc. WITH NPDES DISCHARGE POINT vainamr- mumummop woo r■■■I 4C4.I '_.1.:.._: :: Ji: NPDES PERMIT NUMBER NC0079227 ' ; FORMER SCHLAGE LOCK FACILITY `. DESIGN A Freeman DRAWN A Freeman CHKD: E Hollifield 3551 N.WESLEYAN BOULDVARD DATE 3/14/2014 SCALE. AS SHOWN REVISION: 0 ROCKY MOUNT, NORTH CAROLINA ERM FILE. T:1SharfileWnanda1GIS FILESIRYMOIMXDLANSI A 8-5X11 Portra@.mxd Attachment 6 — Effluent Analytical Data Pace Analytical Services,LLC 211.--" 8701 Conference Drive aceAnalytical Raleigh.NC 27607 wwwpacefabs.cem (919)834-4984 ANALYTICAL RESULTS Project: NPDES Effluent 02-07-2019 Pace Project No.: 92416854 Sample: NPDES Effluent Lab ID: 92416654001 Collected: 02/07/19 09:59 Received: 02/07/19 10:20 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual Field Data Analytical Method: Collected By WM 1 02/07/19 09:59 pH 7.81 Std.Units 0.10 1 02/07/19 09:59 Temperature 20.0 deg C 0.50 1 02/07/19 09:59 601/602 Volatiles by SM 6200 Analytical Method:SM 6200B Benzene ND ug/L 1.0 1 02/19/19 14:25 71-43-2 Bromodichloromethane ND ug/L 1.0 1 02/19/19 14:25 75-27-4 Bromoform ND ug/L 1.0 1 02/19/19 14:25 75-25-2 Bromomethane ND ug/L 5.0 1 02/19/19 14:25 74-83-9 Carbon tetrachloride ND ugiL 1.0 1 02/19/19 14:25 56-23-5 Chlorobenzene ND ug/L 1.0 1 02/19/19 14:25 108-90-7 Chloroethane ND ug/L 1.0 1 02/19/19 14:25 75-00-3 Chloroform ND ug/L 1.0 1 v--- 02/19/19 14:25 67-66-3 Chloromethane ND ug/L 1.0 1 02/19/19 14:25 74-87-3 Dibromochioromethane ND ug/L 1,0 1 02/19/19 14:25 124-48-1 1,2-Dibromoethane(EDB) ND ug/L 1.0 1 02/19/19 14:25 106-93-4 1,2-Dichlorobenzene ND ug/L 1.0 1 02/19/19 14:25 95-50-1 1,3-Dichlorobenzene ND ug/L 1.0 1 02/19/19 14:25 541-73-1 1,4-Dichlorobenzene ND ug/L 1.0 1 02/19/19 14:25 106-46-7 Dichlorodifluoromethane ND ug/L 1.0 1 02/19/19 14:25 75-71-8 1,1-Dichloroethane ND ug/L 1.0 1 02/19/19 14:25 75-34-3 1,2-Dichloroethane ND ug/L 1.0 1 02/19/19 14:25 107-06-2 1,1-Dlchloroethene ND ug/L 1.0 1✓ 02/19/19 14:25 75-35-4 cis-1,2-Dichloroethene ND ug/L 1.0 1 02/19/19 14:25 156-59-2 trans-1,2-Dlchloroethene ND ug/L 1.0 1 02/19/19 14:25 156-60-5 1,2-Dichloropropane ND ug/L 1.0 1 02/19/19 14:25 78-87-5 cls-1,3-Dichloropropene ND ug/L 1.0 1 02/19/19 14:25 10061-01-5 trans-1,3-Dichloropropene ND ug/L 1.0 1 02/19/19 14:25 10061-02-6 Dilsopropyl ether ND ug/L 1.0 1 02/19/19 14:25 108-20-3 Ethylbenzene ND ug/L 1.0 1 02/19/19 14:25 100-41-4 Methylene Chloride ND ug/L 2.0 1 02/19/19 14:25 75-09-2 Methyl-tert-butyl ether ND ug/L 1.0 1 02/19/19 14:25 1634-04-4 Naphthalene ND ug&L 2.0 1 02119/19 14:25 91-20-3 1,1,2,2-Tetrachloroethane ND ug/L 1.0 1 02/19/19 14:25 79-34-5 Tetrachloroethene ND ug/L 1.0 1,. 02/19/19 14:25 127-18-4 Toluene ND ug/L 1.0 1-./ 02/19/19 14:25 108-88-3 1,1,1-Trichloroethane ND ug/L 1.0 1 02/19/19 14:25 71-55-6 1,1,2-Trichloroethane ND ug/L 1.0 1 / 02/19/19 14:25 79-00-5 Trichloroethene ND ug/L 1.0 1V 02/19/19 14:25 79-01-6 Trichlorofluoromethane ND ug/L 1.0 1 / 02/19/19 14:25 75-69-4 Vinyl chloride ND ug/L 1.0 1\/, 02/19/19 14:25 75-01-4 Xylene(Total) ND ug/L 2.0 1 02/19/19 14:25 1330-20-7 m&p-Xylene ND ug/L 2.0 1 02/19/19 14:25 179601-23-1 o-Xylene ND ug/L 1.0 1 02/19/19 14:25 95-47-6 Surrogates 4-Bromofluorobenzene(S) 94 % 70-130 1 02/19/19 14:25 460-00-4 1,2-Dichloroethane-d4(S) 93 % 70-130 1 02/19/19 14:25 17060-07-0 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:02/21/2019 02:07 PM without the written consent of Pace Analytical Services,LLC. Page 4 of 14 Pace Analytical Services,LLC aceAnalytical 6701 Conference Drive Raleigh,NC 27807 wwwpacefabs.com (919)834.4984 ANALYTICAL RESULTS Project: Sampling 2-5-19 Pace Project No.: 92416502 Sample: NPDES EFFLUENT Lab ID: 92416502001 Collected: 02/05/19 09:19 Received: 02/05/19 11:06 Matrix: Water Parameters Results Units Report Limit OF Prepared Analyzed CAS No. Qual 254013 Total Suspended Solids Analytical Method:SM 2540D-2011 Total Suspended Solids ND mg/L 5.0 1 02/07/19 15:21 Field Data Analytical Method: Collected By WM 1 02/05/19 09:19 pH 7.65 Std.Units 0.10 1 02/05/19 09:19 Temperature 16.7 deg C 0.50 1 02/05/19 09:19 HEM,Oil and Grease Analytical Method:EPA 1664B Oil and Grease ND mg/L 4.8 1 02/19/19 06:15 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except In full, Date:02/19/2019 03:15 PM without the written consent of Pace Analytical Services,LLC. Page 4 of 18 Y-431 Pace Analytical Services,LLC 8701 Conference Drive aceAnalytical Raleigh,NC 27807 wwwpacelabs.com (919)834-4984 ANALYTICAL RESULTS Project: TSS,Oil and Grease stock Pace Project No.: 92418286 Sample: NPDES Effluent Lab ID: 92418286001 Collected: 02/19/19 09:22 Received: 02/19/19 11:15 Matrix: Water Parameters Results Units Report Limit OF Prepared Analyzed CAS No. Qual 2540D Total Suspended Solids Analytical Method:SM 25400-2011 Total Suspended Solids ND mg/L 2.5 1 02/20/19 10:47 HEM,Oil and Grease Analytical Method:EPA 1664B Oil end Grease ND mp/L 4.8 1 03/01/19 06:30 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:03/01/2019 03:23 PM without the written consent of Pace Analytical Services,LLC. Page 4 of 11 Effluent Toxicity Report Form-Chronic Pass/Fall and Acute LC50 Date 19-Feb-19 Facility: Schlage Lock WWTP NPDES#NC0079227 Pipe# 001 County: Nash Laboratory PerformingTest: Comments x LC -, 1i1 J iLe...) Signature of Operator in R •(1: Ch��� Signature of Laboratory Supervisor MAIL ORIGINAL TO Environmental Sciences Branch Div,of Water Quality N.C.DENR 1621 Mall Service Center Raleigh,North Carolina 27699-1621 North Carolina Ceriod$phnia Chronic Pass/Fail Reproduction Toxicity Test Chronic Test Results Calculated t= 1 103 Critical Value= 2.508 CONTROL ORGANISMS 1 2 3 4 5 6 7 8 9 10 11 12 %Reduction= 5.8% #Young Produced 21 18 19 17 18 24 20 24 21 22 18 18 %Mortality Avg.Reprod. Adult (L)Ive (Diced L L L L L L L . L L L _L L 0% 20.0 Control Control Effluent% 90.0% 0% 18.8 Treatment 2 Treatment 2 Control CV TREATMENT 2 ORGANISMS 1 2 3 4 5 6 , 7. 8 9 10 11 12 12.1% #Young Produced 17 20 15 18 18 17 19 17 19 21 19 26 %3rd Brood PASS FAIL Adult (L)Ive (D)ead L L L L L L L L L L L L 100% I X I Complete Thle for Either Test Teal Sled Date &Ilscdon Warn Dag 06-Feb-19 pH lel-. .a tat ea le 2nd sample Sample 1 05-Feb-19 Sample 2 07-Feb-19 Control 7.6® 7.5 7.9 7.6 7.6 Na Tyne(fit raL wont Treatment 2 Mill 7.8 8.2 7.8 8.0 Grab Comp Duration let 2nd Semple 1 X Tox Tox Semple 2 X Dilution Sample Semple ' alert end alert end star end " r# [� D.O. 1. 1. ru,.e -d ..m-,. Hardness(mglL) 48.0 .:. ,7'' :t „. Control 8.0 II P 9.4 8.5 III Spec.Cond.(pmhos) 183 156 148 Treatment 2 8.9 P Ili 8.8 9.0 III! Chlorine(mglL) :%. ,; <.05 <.05 1*: r' , < Sample Temp.at receipt(-C) .r • t}1 0.2 0.3 LC50/Acute Toxicity Test (Mortality oxpressed as%,combining replicates) Concentration 1 _Mortality atert/end atarWend LC50= % Method of Determination Control I 96%Confidence Limits Moving Average Probit IIIII I High Conc. I _% % Spearman Kerber ROther pH D.O. Organism Tested Ceriodaphnia dubia I DEM Form AT-1 Page 2 of 6 Attachment 7 — Sludge Management Plan Sludge Management Plan Schlage Lock Remediation System-Rocky Mount Sludge Management Plan The former Schlage Lock facility in Rocky Mount, North Carolina utilizes a ground water remediation system that is designed to remove chlorinated solvents from ground water. Following is a brief summary of the process, including sludge generation and management. Treatment Process Summary The ground water treatment process involves extracting impacted ground water from multiple recovery wells, which are located strategically throughout the facility property. The extracted ground water is piped to the centrally located remediation system plant, where ground water first enters a settling (separation) tank where solids, if present, are allowed to settle. Impacted ground water is then pumped to an equalization tank, and then to an air stripper where volatile organic compounds are removed from the ground water through vigorous aeration "stripping". The treatment process is shown on the attached block diagram. Treated ground water is then pumped through bag filters for a final polish and then discharged to the outfall (001) located on the unnamed tributary of Beech Branch. Sludge Management The above process does not generate chemical sludge. The sludge that does form in the treatment process is primarily silt and clay sediment that are carried from the recovery wells in the water stream. Sediment is captured in the separation tank that is primarily used in the treatment process to separate potential chlorinated free product from the waste stream. Collected solids are drained with the solvent phase into a product collection drum. Recovered solvent and sludge is processed by Waste Management as hazardous waste. Minor additional solids are captured in the bag filters at the end of the treatment system. This material coats the bag-filters, which are periodically replaced and disposed. Approximately six bags per month are generated by this process. These bags have been analyzed for hazardous characteristics and are non hazardous. The bag filters are air dried and taken by the Site Manager to the Nash County Sanitary Landfill Convenience Center #7 for disposal as an industrial waste. No other sludge is generated at this facility.