WQ0000484_Application_20190614

RE CEIVED
NCDEQ/DWp
14 JUN 1019
Non -Discharge
Pernittgng unit
June 14, 2019
Tessa Monday, Environmental Engineer
Water Quality Permitting
Division of Water Resources
North Carolina Department of Environmental Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Mountaire Farms Inc.
PO Box 339
Lumber Bridge, NC
Re: Authorization for Design Change — Alternative Primary DAF Unit
Mountaire Farms of North Carolina, Inc; Lumber Bridge, North Carolina 28357
Wastewater Irrigation Permit No. WQ0000484; Robeson County
Dear Ms. Monday:
Mountaire Farms of North Carolina, Inc. (Mountaire Farms) authorized the selection and
installation of the alternative primary dissolved air flotation (DAF) unit as an "or equal"
submittal. The alternative DAF unit was manufactured by World Water Works (WWW) and
has a maximum hydraulic capacity of 1,100 gallons per minute. However, Mountaire Farms is
not requesting an increase in the permitted treatment plant flow.
Please contact me 910-359-5300 should you have questions.
Sincerely,
Jam, S. 2t-41+
Jim Zuniga
Engineering & Maintenance Manager
cc: Tanya Rogers -Vickers; Mountaire Farms
George Tyrian; Engineer -of -Record
Michael Wade; Keystone Engineering

HI
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RECEIVED !�
NCDEQ/DWR
14 JUN 2019
Non -Discharge
Permitting Unit
12'-6'
NEW METER" FLOW PROPOSEDI
I WORKS OAF
I
12'0 S.S. EFFLUENT
.; DISCHARGE LINE
a NEW 18"0 LINE
it FROM MBBR
REACTOR TANKS
12'0 S.S. EFFLUENT
DISCHARGE LINE
NEW 6'0 INFLUENT
LINE FROM PUMP
HOUSE
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WATER WORKS LW
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REVISION RECORD
. ronm�,wcnw DESCRIPTION
M
9
NEW 6'0 S.S. EFFLUENT
LINE TO PROPOSED
WORLD WATERWORKS DAF
q EL 211.00'
i
a
" EL 199.83'
EX/SAAG 610 /NfZUEM - _ - NEW 6'0 S.S.INFLUENT
L/NE 7D SOR/N L14F 'C' LINE TO PROPOSED
WORLD WATERWORKS DAF
ABANDONED 6'0 LINE
FROM PUMP NOLISE ' - EL 191.0•
SECTION 1
SCALE : 1/8" = V-0" 230..
4
15'-5" 9'-2"
NEW 3.0 S.S. SLUDGE
DISCHARGE LINE
NEW 3"0 S.S. SLUDGE DISCHARGE
FROM NEW WORLD WATERWORKS
DAF. DISCHARGE INTO EXISTING
SOLIDS DISCHARGE TO TRUCK
LOADING AREA
NEW 12"0 WYE TIE-IN
TO EXISTING EFFLUENT
HEADER
EX4WAA9 L17NY£YDR 1 +
i'
CATONIC
TRANSFER
HYDRAULIC SCRAPER
EXISTING DAF UNIT - C
INA. PVC SCH
GASSING FEED
0
io
PROPOSED WATER
WORKS DAF
A",
-12'0 S.S. EFFLUENT
DISCHARGE LINE —
r
205.25'
NEW 16'x16"x12"
SIDE OUTLET ELBOW
I I
I` EL. 199.0'
r 17
10'-11`
NEW 6' FLOW
METER 1
NEW WORLD WATER
WORKS DAF
` NEW 18"0 LINE
FROM MBBR
REACTOR TANKS
10' 8"
T/FL 199.0'
r-11"
SECTION T 3 ,
SCALE : 1/8" = 1'-0" r230 1
TANK
E1051NG DUN OONd110N UNKNOWN
SECTION
SCALE 3/16" = 1'-0" 230
.. >�'
FRAZER, PENNSYLVANIA w � � MOUNTAIRE FARMS, INC
[phone] NCFi`mLcerm"CaC6" WASTEWATER TREATMENT
Keystone KEGI.NET Civil & Environmental Consultants, Inc. SYSTEM UPGRADE . F
#c 45 4LICENSE 19oaCenter Park Drive - Suite A-Charloae,NC 28217 LUMBER BRIDGE, NORTH CAROLINA
E N G I N E E RING GROUP Ph: 980.237.0373 - Fax: [phone] rnoxCs as
W W W.CBc -cODI a/apoy4D ei
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NEW 6"0 INFLUD
LINE FROM PUMP
HOUSE
A
1= e
SCALE IN FEET
0 8 16
DRAWING NO.:
TREATMENT BUILDING
PROCESS MODIFICATIONS
SECTIONS
231
APRIL2018. DRAWN BY:
JKS
A
118` = 1.0` .CHECKED BY:
GPTlMDW
174.540
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14 JUN 2010
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DISCONNECT EXISTING SLUDGE '
CONVEYOR. INSTALL NEW 4'0 -- l{v -Y-
SCH 40 PVC SLUDGE PIPING 1� y
TO NEW SLUDGE PUMP. FIELD 'T
LOCATED PUMP AND PIPING.
'Lys?—, OPM EXIS77NG
PDM-
NEW 2'x4' REDUCER
�w
2' FLEXIBLE COUPLING
NEW SLUDGE PUMP - ."
EXISONG
0
7RUGK PAD
2' FLEXIBLE COUPLING
Ex7s7uvc
NEW 2'x3' REDUCER
WORLD A7ERWORKS
DAF-
NEW 3'0 SCH 80 PVC - ------
TO FRAC TANKS
NEW WxIO' REDUCER..,,
0
1.
TIE-IN NEW 8'0 INFLUENT
EX7S77NG
LINE TO DAF
INFO UENT
DAF C"
NEW 6' FLOW METER
I rT- i
0
TIE NEW 3'0 S.S. SLUDGE LINE
ONTO EXISTING DAF UNIT-C.
ORIENT DOWN STREAM. FIELD
ROUTE LINE AND COORDINATE
j WITH OWNER AND ENGINEER
I
/// NEW 18'0 COW PVC OVERFLOW
LINE FROM MBBR REACTOR TANKS
EXSAVO
RIMN
i \J
® FIELD LOCATE NEW POLYMER
PUMP & TIE-IN TO EXISTING
POLYMER FEED. ROUTE LINE
TO NEW FLOC TUBE. MOUNT
PUMP ON 12' PAD.
.. EX/5T7NG
7RANSFER
PUMPS NEW 16 x10' C900
PVC REDUCER
— .
NEW 16 O C9OO PVC DI9CFNRGE
LINE TO NEW MBBR REACTOR TANKS
INSTALL NEW 10' VALVE
INSTALL NEW 10' TEE
IN THE VERTICAL LINE
AND VALVE. COORDINATE
TIE-IN WITH OWNER
RED INSTALL D07)WO
7 LINE. LO017F IN
7HE RELD
`- NEW 1210 S.S.
EFFLUENT
DISCHARGE
LINE jf
/ 1
231
,A
NEW 18'x10' REDUCER NFROM EW 1MBEIR REACTOR TANKS TO
C900 PVC LINE
INFLUENT LINE TO NEW - EXISTING WORLD WATER WORKS OAF
DAF b'
------- 4 ----------- NEW 18'z18700' TEE--- 1 --------------- --- ----
--------------- ----- TI`_- -- ------
Ii wsrALL NEW 10' ISOLATION VALVE ------- - ----------------
NN`\\
REVISION RECORD
/,LpQ��Sl,. �/.� w- :•An: DEscRIRnoN
MOUNTAIRE FARMS, INC
•; /` LI �1y�� �. FRAZER, PENNSYLVANIA NC Fm Un G.;a;'
[phone] Civil & Environmental Consultants, Inc.WASTEWATER TREATMENT
1; KEGLNET SYSTEM UPGRADE •1F
y fPnr NC FIRM LICENSE 19DO Center Park Drive - Suite A - Charlotte, NC 28217 DWGscA;E
/ Keystone #C-4604 LUMBER BRIDGE, NORTH CAROLINA
41� I q ENGINEERING GROUP Ph: 980.237.0373 • Fax: [phone] Pr1O:1 rru
www. wnc.com •Pp5OY2O k'
7 8 5 4 3 2
c
B
SCALE IN FEET
0 a 16
DRAWING NO.:
TREATMENT BUILDING
PROCESS MODIFICATIONS
EQUIPMENT LAYOUT
APRIL 201E -- JKS 23�
_EA
1/O'=1W JCHECKEDBY. G_PT/MDW
174-540
GPT SHEET OF
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