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HomeMy WebLinkAbout990012_CORRESPONDENCE_20171231C"7 Rosebrock, Melissa From: Rosebrock, Melissa Sent: Friday, July 21, 2017 12:50 PM To: 'Calloway, Leigh - NRCS, Yadkinville, NC'; Joshi, J.R.; Sam Bingham Cc: Maurice Smitherman; Sterling Smitherman Subject: RE: Permit Update for Shady Grove Dairy #99-12? JR and Leigh --thanks for the updates. Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile melissa. rosebrock(a) ncdenr.gov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Calloway, Leigh - NRCS, Yadkinville, NC[mailto:Leigh.Calloway@nc.nacdnet.netj Sent: Friday, July 21, 2017 10:00 AM To: Joshi, J.R. <jaya.joshi@ncdenr.gov>; Rosebrock, Melissa <melissa.rosebrock@ncdenr.gov>; Sam Bingham <sa m. b i ngha m @ att. net> Cc: Maurice Smitherman <mssmitherma n @yadtel. net>; Sterling Smitherman <milkman1032@gmail.com> Subject: RE: Permit Update for Shady Grove Dairy #99-12? Pacer and I think we have found the problem with the software. I am now working to fix the plan. Leigh From: Joshi, J.R. [mailto:iaya.ioshi@ncdenr.eovl Sent: Friday, July 21, 2017 9:58 AM To: Rosebrock, Melissa <melissa.rosebrock@ncdenr.gov>; Calloway, Leigh - NRCS, Yadkinville, NC <Leiah.Callowav@nc.nacdnet.net>; Sam Bingham <sam.bin¢ham@att.net> Cc: Maurice Smitherman <mssmitherman@vadtel.net>; Sterling Smitherman <milkman1032@smail.com> Subject: RE: Permit Update for Shady Grove Dairy #99-12? Here is what I have on Smitherman: 1. A partially completed certification form 2. A completed surface water classification form 3. A waste management system with summary of design volumes for 8 waste storage ponds 4. Operation and Maintenance plan 5. Irrigation design, guides and maps 6. Emergency action plan along with insect, odor and mortality checklists Here is what I am missing on Smitherm" ` 1. A completed application for the exapnsion request 2. A completed nutrient managemnt plan (NMP) for the new animal numbers and operation types. I understand Leigh has been working on the NMPs for this (99-12) and the other Yadking county farm ( Cole-Gaige, 99-5). 1 will start the review of these two packages once I received the missing items. Thanks a lot. Soil Scientist DWR Animal Feeding Operations Branch Department of Environmental Quality 919 807 6341 office lava. ioshiO)ncdenr. oov 1636 Mail Service Center 512 N. Salisbury Street Raleigh, NC 27699-1636 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Rosebrock, Melissa Sent: Thursday, July 20, 2017 3:43 PM To: Calloway, Leigh - NRCS, Yadkinville, NC<Leigh.Calloway@nc.nacdnet. net>; Joshi, J.R. <iava.ioshi@ncdenr.eov>; Sam Bingham <sam.bingham @att.net> Cc: Maurice Smitherman <mssmitherman@vadtel.net>; Sterling Smitherman <milkman1032@gmail.com> Subject: Permit Update for Shady Grove Dairy #99-12? Leigh, JR, and Sam, In preparation for Shady Grove's inspection I wanted to confirm a few things: -My records indicate that designs for three additional satellite ponds have been completed and submitted to JR? JR, do you still have this package? -A permit application requesting expansion/construction of the new satellite structures and an increase in herd size has NOT been received by JR? -An updated waste plan (CAWMP) has not yet been completed to enclose in the permit application package? So ... currently the dairy is only permitted for: 800 milk cows, 160 dry, and 75 calves. The permit application will be for: 870 milk cows, 170 dry cows, 100 calves, 60 heifers (200-300lb.), 100 heifers (close-up bred), and 20 heifers (500- 1000 Ib.). Other animals on pasture. Is this summary correct? Does anyone have anything to correct/update or add? Thanks, Melissa � M Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile melissa.rosebrock apncdenr.gov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. This electronic message contains information generated by the USDA solely for the intended recipients. Any unauthorized interception of this message or the use or disclosure of the information it contains may violate the law and subject the violator to civil or criminal penalties. If you believe you have received this message in error, please notify the sender and delete the email immediately. Rosebrock, Melissa From: Calloway, Leigh - NRCS, Yadkinville, NC <Leigh.Callowaypnc.nacdnet.net> Sent: Tuesday, April 25, 2017 11:35 AM To: Rosebrock, Melissa Subject: Updates Update: I've finished a draft copy of Koopman's waste plan and sent it to him for review. I've received all of Smitherman's converted soil samples. Was not able to import the cvs files produced by the lab. I will now begin the process of matching samples to fields and then entering them one by one. 1 have on my calendar to call Cass next week. Louis is not actively working on his closure due to corn planting and too much rain. I've not heard anything from Riley. Leigh This electronic message contains information generated by the USDA solely for the intended recipients. Any unauthorized interception of this message or the use or disclosure of the information it contains may violate the law and subject the violator to civil or criminal penalties. If you believe you have received this message in error, please notify the sender and delete the email immediately. n u r-7 u Rosebrock, Melissa From: Calloway, Leigh - NRCS, Yadkinville, NC <Leigh.Calloway@nc.nacdnet.net> Sent: Wednesday, April 19, 2017 9:51 AM To: Maurice Smitherman Cc: Rosebrock, Melissa; Jason Walker Qwalker@yadkincountync.gov) Subject: Waste Plan Hey Maurice, Farm Logic has been working with Waters Lab to convert your soil samples into an NCDA index for me. Unfortunately, the files they have sent me will not upload into my software. So, I will be entering each sample manually. They are sending me the NCDA indexes in batches; I have two already. They are currently working on the last one now. Leigh This electronic message contains information generated by the USDA solely for the intended recipients. Any unauthorized interception of this message or the use or disclosure of the information it contains may violate the law and subject the violator to civil or criminal penalties. If you believe you have received this message in error, please notify the sender and delete the email immediately. Rosebrock, Melissa From: Calloway, Leigh - NRCS, Yadkinville, NC <Leigh.Calloway@nc.nacdnet.net> Sent: Tuesday, February 28, 2017 3:06 PM To: Rosebrock, Melissa Subject: RE: New Waste Pond? What I'll probably do then is add the newest tracts and start the complete redo in the new software another time. In hind's sight, I would have done this to begin with. I didn't expect it to be so long with the software. Just wishful thinking I guess. I apologize for being slack on my part. I'm sure the Smitherman's are mad at this point already, but I haven't heard from them. If nothing else, I'll devote tomorrow to the cause. At least, get a rough draft or something. From: Rosebrock, Melissa [mailto:melissa.rosebrock@ncdenr.gov) Sent: Tuesday, February 28, 2017 2:51 PM To: Calloway, Leigh - NRCS, Yadkinville, NC <Leigh.Calloway@nc.nacdnet. net> Subject: RE: New Waste Pond? I think I would do whatever would be the quickest result at this point. What do what the Smitherman's would like. Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile melissa. rosebrockAricden r.gov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Nil-C. Nothing Compares_­,� Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Calloway, Leigh - NRCS, Yadkinville, NC[mailto:Leiah.Calloway@nc.nacdnet.netl Sent: Tuesday, February 28, 2017 2:48 PM To: Rosebrock, Melissa <melissa.rosebrock@ncdenr.gov> Subject: RE: New Waste Pond? Hey Melissa, Just keeping you updated. The folks working on the software (which is not done yet) have told me it would be best to wait for the new software. However, I know this waste plan needs to be done sooner than later. I'm kind of torn as to what to r Rosebrock, Melissa From: Rosebrock, Melissa Sent: Tuesday, February 28, 2017 2:36 PM To: 'Sterling Smitherman';'Maurice Smitherman';'Sam Bingham' Cc: 'Leigh Calloway'; 'Calloway, Leigh - NRCS, Yadkinville, NC'; 'Pacer Sheets'; Joshi, J.R. Subject: New Waste Pond? All: I am following up on an email from Jaya loshi who is a permit writer in Raleigh. JR wrote: "I have a waste structure plan from Sam Bingham for the Shady Grove Farm ( 99-12) expansion but no application or waste plan yet. " Our question is, do you (Maurice, Tim, and Sterling) wish to add this structure to your existing permit so that it may be retrofitted/built so you may use it? If so, an application would need to be completed and submitted, along with a copy of the revised waste plan that would include the new waste structure. Just let me know what you would like to do. Thanks for the update, Melissa Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile mel issa. rosebrock(Mricdenr.gov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 IL "I_t' Nothing Compares_­,_� It". Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. 0 Rosebrock, Melissa From: Joshi, J.R. Sent: Tuesday, February 28, 2017 11:22 AM To: Rosebrock, Melissa Subject: RE: Permit Renewal for AW1760065 Randolph Packing Melissa, Have them fill out this application and include a summary statement as to how they dispose of the waste and whether they still have the fields listed on the permit available. Yes, they did submit a plan in 2002. They can attest that nothing has changed. I will include that plan with this package then. 2. 1 still have a couple of incomplete/waiting packages form WSRO. Cole-Gaige Farm sent a waste plan with expanded numbers but no application or request to do so. I email Leigh Calloway with the blank application. But nothing is here yet. have a waste structure plan from Sam Bingham for the Shady Grove Farm ( 99-12) expansion but no application or to plan yet. I have been waiting for this for a long time... 4. 1 guess you already are working with Miressa on the garland McCollum Farm. I think the consensus at the time of the site visit you, Christine, and I did was to have them pay back fees before we could consider the zero animal permit ? I have heard anything from them or anyone else. I will be glad to draft a permit once I get a go ahead. Too many items for you today but just wanted to summarize for both you and I ... �m'Le- Soil Scientist DWR Animal Feeding Operations Branch Department of Environmental Quality 919 807 6341 office iava. ioshi(D.ncdenr.gov 1636 Mail Service Center 512 N. Salisbury Street Raleigh, NC 27699-1636 c �/ Nothing Compares Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Rosebrock, Melissa From: Sam Bingham <sam.bingham@att.net> Sent: Thursday, July 21, 2016 3:13 PM To: Rosebrock, Melissa Subject: Re: Frac Tank Use at Shady Grove Dairy Attachments: Ooeratton-and-Maintenance-of_hose-di Melissa, I tried to modify O & M plan and Emergency action plan to include the use of frac tank using the guidance you provided. I may need to tweak the information printed on the frac tank after I discuss requirements with the Smihermans. Please let me know if you think more specifics are needed or if I covered the divisions concerns adequately. Thanks. Sam Bingahm 845 Baber Road Rutherfordton, NC 28139 828-429-6798 On Wednesday, July 20, 2016 10:23 AM, "Rosebrock, Melissa" <melissa.rosebrock@ncdenr.gov> wrote: Sam... forgot to also add the following from my notes... see below in blue. 1. "Staging area — ___4, days (our non-discharge/residual permits draw the line between staging areas and offsite storage at7435ys without written Division approval). Anything more than 14 days would be considered "storage" and must meet the requirements of a certified waste structure. 2. Tank must be located in or adjacent to the application field on the permittee's property so that the spillage that occurs when transferring or loading waste happens in the application area and not next to the roadway, driveway, sidewalk, stream, etc. Inside the application field would be better so if there is a spill, there should be a crop available to slow down the run-off. Tank may not be located in a public right- of-way. This is consistent with ND permits. 3. There MUST be a spill control plan. This could mean that the area is graded so that a spill would flow away from any streams (see a topo map). Consistent with AW and ND permits. 4. Not located in 100 yr floodplain (ND and animal permits). Probably not an issue in this case but must confirm tank will not be in flood plain. Tank locations should be noted on a map. 5. Grading or other measures to prevent storm water or freshwater inflow (ND permits). Probably not an issue here. 6. Meet setbacks (from ND and animals). 100' from well, 200' from a residence. 7. Must be covered (ND). Tanks are usually covered so probably not an issue in this case. 8. Prevent leachate and spillage run-off (ND). Describe how the tank is to be cleaned -out. 9. The tanks must be designed to hold liquids and are being used in a manner intended by the manufacture. Wastes should be of the type and nature of those generated on the farm (i.e. liquid cattle waste and parlor water). Consistent with ND and AW permits. 10. Contact Info must be on tank... name, phone, etc. (ND requirement) 11. Any anticipated maintenance needed? (ND requirements) 12. Must maintain records of the date, amount and location (Gypsie, Smithtown, Butner Mill) of the transfer of waste to the tank (ND and AM. There is an AW form for this already. Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmenta'Puality 336-776-9699 office 336-813-7084 mobile melissa. rosebrock(o)ncdenr.gov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Rosebrock, Melissa Sent: Wednesday, July 20, 2016 10:14 AM To: Sam Bingham <sam.bingham@att.net> Cc: Mitchell, Patrick <Patrick.Mitchell@NCDEN R.gov>; Subject: Frac Tank Use at Shady Grove Dairy Robinson, Jeff <jeff.robinson@ncdenr.gov> Sam, In looking at the non -discharge and animal waste regs and permits, along with input from our Central Office, here are the requirements for using a frac tank for staging waste at Shady Grove Dairy. If the permittee does not think they can abide by these requirements, then I guess we are back to square one but I think the requirements below are reasonable. Per our Central Office, the use of these tanks is on a case by case basis though... not blanket approval for everyone. Do you want to go over the requirements with the Smitherman's or should I? 1. "Staging area — 14 days (our non-discharge/residual permits draw the line between staging areas and offsite storage at 14 days without written Division approval). Anything more than 14 days would be considered "storage" and must meet the requirements of a certified waste structure. 2. Tank must be located in or adjacent to the application field on the permittee's property so that the spillage that occurs when transferring or loading waste happens in the application area and not next to the roadway, driveway, sidewalk, stream, etc. Inside the application field would be better so if there is a spill, there should be a crop available to slow down the run-off. Tank may not be located in a public right- of-way. This is consistent with ND permits. 3. There MUST be a spill control plan. This could mean that the area is graded so that a spill would flow away from any streams (see a topo map). Consistent with AW and ND permits. 4. Not located in 100 yr floodplain (ND and animal permits). Probably not an issue in this case but must confirm tank will not be in flood plain. Tank locations should be noted on a map. 5. Grading or other measures to prevent storm water or freshwater inflow (ND permits). Probably not an issue here. 6. Meet setbacks (from ND and animals). 100' from well, 200' from a residence. 7. Must be covered (ND). Tanks are usually covered so probably not an issue in this case. 8. Prevent leachate and spillage run-off (ND). Describe how the tank is to be cleaned -out. 9. The tanks must be designed to hold liquids and are being used in a manner intended by the manufacture. Wastes should be of the type and nature of those generated on the farm (i.e. liquid cattle waste and parlor water). Consistent with ND and AW permits. 10. Contact Info must be on tank ... name, phone, etc. (ND requirement) 11. Any anticipated maintenance? (ND requirements) 12. Must maintain records of thette, amount and location (Gypsie, SrTiithtown, Butner Mill) of the transfer of waste to the tank (ND and AW). There is an AW form for this already. Hope this is helpful... let me know if you have questions or comments, Melissa Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile mel issa. rosebrock(M ncden r. aov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Operation and Maintenance Hose -Drag See Emergency Response Plan in case of an emergency leak or failure of hose drag system. Field Calibration See "Field Calibration Procedures for Animal Wastewater Application Equipment" for Hose - Drag Wastewater Equipment for step by step procedure for calibration. Safety Precautions See safety precautions.provided or available from manufacture of the Cadman manure boom applicator. This system requires a large tractor to pull.hose.and system operates under high pressure. An experienced operator is required to operate system. Working or standing near hose drag system and pumps could be life threating. Shut down system when near supply lines, hoses and applicator. Monitoring during Pumping Activities Pumping activitiesshall be monitored closely especially, during the start-up phase to•insure:no spills or discharges occur. Each time hose=drag system is started, a four wheeler or vehicle:will' be used -to check all hydrants and the.pipeline to insure that everything is working properly. The pump is equipped with automatic shut-off device to minimize risk of discharge in the event of a pipe failure. Waste will either be pumped directly out of a waste pond to hose -drag system or waste will: be truck hauled to a frac tank, then pumped from the frac tank. Typically frac tank'will'be filled up and tanker trucks filled up when land application begins. Hose drag system and tanker trucks will run continuously until frac tank is empty. Then the start-up process is repeated. Requirements for using Frac Tank 1. Staging area —14 days (staging areas can only be used a maximum of 14 days without written Division approval). 2. Tank must be located in or adjacent to the application field on the permittee's property so that the spillage that occurs when transferring or loading waste happens in the application area and not next to the roadway, driveway, sidewalk, stream, etc. Locating Inside the application field would be the preferred location so if there is a spill, there should be a crop available to slow down the run-off. Tank may not be located in a public right-of-way. 3. SPILL CONTROL PLAN Locate Frac Tank Staging Area in the application field such that a spill would flow away from any stream, ditch, waterway, etc. Any spill shall flow into the application field. If natural topography does not allow this type of location, grading of site maybe required. All spills shall be spread at agronomic rates in application field. Box scrape or scrape blade will be likely be used to spread any spillage in application field. 4. Frac Tank shall not located in 100 yr floodplain. All staging areas shall be located significantly away from streams, waterways and floodplains (i.e. greater than 1W). 5. Prevent storm water or freshwater inflow into the tank. 6.'Meet setbacks -1W from well, 201Y,from a residence; not on other property or public right- of-way 7. Tank is covered. 8. Prevent leachate and spillage run-off — Any leachate or spillage shall be cleaned up immediately (same day) and spread at agronomic rates in application field. Usually prior to moving frac tank, the tank will be cleaned out by using a hose from waste tanker and agitating the waste water and settled solids in tank. Agitated waste is land applied through drag hose. Never enter a Frac tank for agitating or cleaning unless properly ventilated and wearing the proper safety equipment. 9. The frac tank shall only -be used to spread animal waste and parlor water from the dairy. The tank shall be designed to hold liquids and used in a manner intended by the manufacture. 10: Contact Information shall be printed on the tank ... name, phone, etc. SHADY GROVE DAIRY Shady Grove Road, East Bend, NC CONTACT — Maurice @ 336-414-1995 11. Keep valves and piping working properly. Never enter a Frac tank for agitating or cleaning unless properly ventilated and wearing the proper safety equipment. 12. Must maintain records ofthe date, amount and location (Gypsie, Smithtown, Butner Mill) of the transfer of waste to the tank. Use animal waste form to document this information. Agitation Agitation is the most critical operation in maintaining available storage capacity in waste storage ponds. Agitation of manure solids re -suspends settled solids and ensures that most or all of the manure will flow to the pump inlet. Additionally, the agitation homogenizes the manure mixture and provides a more consistent nutrient content. Samples shall be obtained for nutrient analysis after waste pond is -Well mixed. Prior analysis will be used to estimate the present analysis. Agitation of manure storage facilities releases gases that may increase odor levels and present a health hazard. Consideration shall be given to weather and wind conditions, time of day, and day of week to minimize the possibility of odor conflicts while agitating. System Start Up Hook-up, hose to applicator on tractor and pull to end of field: Crack valve at pump and slowly remove air from supply lines. Once air is removed, bring system up to operating pressure and flowrate. See monitoring during pumping activities above and manufacture recommendations of hose -drag applicator for safety precautions. System Shut Down Tractor operator will let pump operator know to close off system. Approximately 5 minutes before field is completely covered with waste, the pump operator shall shut-off pump. flow from applicator should stop within 5 minutes. 10 Emergency Response Plan Shady Grove Dairy In Case of an Emergency Leak or Failure of Frac Tank and/or Hose Drag System 71 Implement the following first containment steps: a. Stop all other activities to address the spill. b. Use skid loader or tractor with blade to contain or divert spill or leak, if possible. c. Call for help and excavator if needed. d. Complete the clean-up and repair the necessary components. e. Assess the extent of the emergency and request additional help if needed. Emeroencv Contacts Department f Agency Phone Number Fire 911 - - Rescue Services 911 Local authority 911 Available equipmenttsupplies for responding to -emergency = _ Equipment T Contact Person Phone Number Nearest excavation equipmant Tim Smifhemran 336414 9370 Contacts to be made by the owner or operator within 24 hours Organization Phone Number Div. of Water Resources, Winston- 336-776-9800 Salem Environmental Emergency Hotline 800-662-7956 Technical Specialist 336-629-4449 x3 Be prepared to provide the following information: a. Your name and contact information. b. Farm location and "other pertinent identification information. c. Description of emergency. d. Estimate of the amounts, area covered, and distance traveled. e. Whether manure has reached surface waters or major field drains. f. Whether there is any obvious damage: employee injury, fish kill, or property damage. g. Current status of containment efforts. 41 Operation and Maintenance Hose -Drag See Emergency Response Plan in case of an emergency leak or failure of hose drag system. Field Calibration See "Field Calibration Procedures for Animal Wastewater Application Equipment" for Hose - Drag Wastewater Equipment for step by step procedure for calibration. Safety Precautions See, safety precautions provided or available from manufacture of the Cadman manure boom applicator. This system requires a large tractor to pull hose and system operates under high pressure. An experienced operator is required to operate system. Working or standing near hose drag system and pumps could be life threating. Shut down system when near supply lines, hoses and applicator.. Monitoring during Pumping Activities Pumping activities shall be monitored closely especially during the start-up, phase to insure no spills or discharges occur. Each time hose -drag system is started, a four wheeler or vehicle will be used to check all hydrants and the pipeline to insure that everything is working properly. The pump is equipped with.automatic shut-off device to minimize risk of discharge in the event of a pipe failure. Waste will either be pumped directly out of a waste pond to hose -drag system or waste will be truck hauled to a frac tank, then pumped from the frac tank. Typically frac tank will be filled up and'tankertrucks filled up when land application begins. Hose drag system and tanker trucks will run continuously until frac tank is empty. Then the start-up process is repeated. Requirements for using Frac Tank 1. Staging area —14 days (staging areas can only be used a maximum of 14 days without written Division approval). 2. Tank must be located in or adjacent to the application field on the permittee's property so that the spillage that occurs when transferring or loading waste: happens in the application area and not next to the roadway, driveway, sidewalk, stream, etc. Locating Inside the application field would be the preferred location so if there is a spill, there should be a crop available to slow down the run-off. Tank may not be located in a public right-of-way. 3. SPILL CONTROL PLAN Locate Frac Tank Staging Area in the application field such that a spill would flow away from any stream, ditch, waterway, etc. Any spill shall flow into the application field. If natural topography does not allow this type of location, grading of site maybe required. All spills shall be spread at agronomic rates in application field. Box scrape or scrape blade will be likely be used to spread any spillage in application field. 4. Frac Tank shall not located in 100 yr floodplain. All staging areas shall be located significantly away from streams, waterways and floodplains (i.e. greater than 1W). 5. Prevent storm water or freshwater inflow into the tank. 6. Meet setbacks -1W from well, 200' from a residence, not on other property or public right- of-way T Tank is covered. 8. Prevent leachate and spillage run-off — Any leachate or spillage shall be cleaned up immediately (same day) and spread at agronomic rates in application field. Usually prior to moving frac tank, the tank will be cleaned out by using a hose from waste tanker and agitating the wastewater and settled solids in tank. Agitated waste island applied through drag hose. Never enter a Frac tank for agitating or cleaning_ unless properly ventilated -and wearing the proper safety equipment. 9. The frac-tank shall only be used to spread animal waste and parlor water from the dairy. The tank shall be designed toehold liquids and used in a manner intended rby the manufacture. 30.-Contact Information shall be printed on the tank ... name, phone, etc. SHADY GROVE DAIRY Shady Grove Road, East Bend, NC CONTACT —Maurice @ 336-414-1995 11. Keep valves and piping working properly. Never enter a Frac tank for agitating or cleaning unless properly ventilated and wearing the proper safety equipment. 12. Must maintain records of the date, amount and location (Gypsie, Smithtown, Butner Mill) .of the transfer of waste to the tank. Use animal waste form to document this information. Agitation Agitation is the most critical operation in maintaining available storage capacity in waste storage ponds. Agitation of manure solids re -suspends settled solids and ensures that most or all of the manure will flow to the pump inlet. Additionally, the agitation homogenizes the manure mixture and provides a more consistent nutrient content. Samples shall be obtained for nutrient analysis after waste pond is well mixed. Prior analysis will be used to estimate the present analysis. Agitation of manure storage facilities releases'gases that may increase odor levels and present a health hazard.. Consideration shall be given to weather and wind conditions, time of day, and day of week to minimiie'the possibility of odor conflicts while agitating. System Start Up Hook-up hose to applicator on tractor and pull to end of field Crack valve at pump and slowly remove air from supply lines. Once air is removed, bring system up to operating pressure and flowrate. See monitoring during pumping activities above and manufacture recommendations of hose -drag applicator for safety precautions. System Shut Down Tractor operator will let.pump operator know to close off system. Approximately 5 minutes before field is completely covered with waste, the pump operator shall shut-off pump. Flow from applicator should stop within 5 minutes. FJ Emergency Response Plan Shady Grove Dairy In Case of an Emergency Leak or Failure of Frac Tank and/or Hose Drag. System Implement the following first containment steps: a. Stop all other activities to address the spill. b. Use skid loader or tractor with blade to contain or divert spill or leak, if possible. c. Call for help and excavator if needed. d. Complete the clean-up and repair the necessary components. e. Assess the extent of the emergency and request additional help if needed. Emernenev Contacts Department / A cy Phone Number Fire 911 Rescue Services 911 Local authority 911 Available-equipmentfsupplies for responding to emergency Equipment Type I Contact Person Phone Number Nearest excavation equipment Tim Smithennan 336-414-9370 Contacts to be -made by the owner or operator within 24 hours Organ¢ation Phone Number Div. of Water Resources, Winston- 336-776-9800 Salem Environmental Emergency Hotline 800-662-7956 Technical Specialist 336-629-4449 x3 Be prepared .to provide the following information: a. Your name and contact information. b. Farm location and other pertinent identification information.. c. Description of emergency. d. Estimate of the amounts, area covered, and distance traveled. e. Whether manure has reached surface waters or major field drains. f. Whether there is any obvious damage: employee injury, fish kill, or property damage. g. Current status of containment efforts. ` • • Rosebrock, Melissa From: Rosebrock, Melissa Sent: Wednesday, July 20, 2016 10:24 AM To: Sam Bingham Cc: Mitchell, Patrick; Robinson, Jeff Subject: RE: Frac Tank Use at Shady Grove Dairy Sam ... forgot to also add the following from my notes ... see below in blue. 1. "Staging area —14 days (our non-discharge/residual permits draw the line between staging areas and offsite storage at 14 days without written Division approval). Anything more than 14 days would be considered "storage' and must meet the requirements of a certified waste structure. 2. Tank must be located in or adjacent to the application field on the permittee's property so that the spillage that occurs when transferring or loading waste happens in the application area and not next to the roadway, driveway, sidewalk, stream, etc. Inside the application field would be better so if there is a spill, there should be a crop available to slow down the run-off. Tank may not be located in a public right-of-way. This is consistent with ND permits. 3. There MUST be a spill control plan. This could mean that the area is graded so that a spill would flow away from any streams (see a topo map). Consistent with AW and ND permits. 4. Not located in 100 yr floodplain (ND and animal permits). Probably not an issue in this case but must confirm tank will not be in flood plain. Tank locations should be noted on a map. 5. Grading or other measures to prevent storm water or freshwater inflow (ND permits). Probably not an issue here. 6. Meet setbacks (from ND and animals). 100' from well, 200' from a residence. 7. Must be covered (ND). Tanks are usually covered so probably not an issue in this case. 8. Prevent leachate and spillage run-off (ND). Describe how the tank is to be cleaned -out. 9. The tanks must be designed to hold liquids and are being used in a manner intended by the manufacture. Wastes should be of the type and nature of those generated on the farm (i.e. liquid cattle waste and parlor water). Consistent with ND and AW permits. 10. Contact Info must be on tank ... name, phone, etc. (ND requirement) 11. Any anticipated maintenance needed? (ND requirements) 12. Must maintain records of the date, amount and location (Gypsie, Smithtown, Butner Mill) of the transfer of waste to the tank (ND and AW). There is an AW form for this already. Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile melissa. rosebrock(&_ncdenr.aov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Nothing Compares,-t_._ Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Rosebrock, Melissa Sent: Wednesday, July 20, 2016 10:14 AM To: Sam Bingham <sam.bingham@att.net> Cc: Mitchell, Patrick <Patrick.Mitchell@NCDENR.gov>; Robinson, Jeff <jeff.robinson@ncdenr.gov> Subject: Frac Tank Use at Shady Grove Dairy Sam, In looking at the non -discharge and animal waste regs and permits, along with input from our Central Office, here are the requirements for using a frac tank for staging waste at Shady Grove Dairy. If the permittee does not think they can abide by these requirements, then I guess we are back to square one but I think the requirements below are reasonable. Per our Central Office, the use of these tanks is on a case by case basis though ... not blanket approval for everyone. Do you want to go over the requirements with the Smitherman's or should I? 1. "Staging area —14 days (our non-discharge/residual permits draw the line between staging areas and offsite storage at 14 days without written Division approval). Anything more than 14 days would be considered "storage' and must meet the requirements of a certified waste structure. 2. Tank must be located in or adjacent to the application field on the permittee's property so that the spillage that occurs when transferring or loading waste happens in the application area and not next to the roadway, driveway, sidewalk, stream, etc. Inside the application field would be better so if there is a spill, there should be a crop available to slow down the run-off. Tank may not be located in a public right-of-way. This is consistent with ND permits. 3. There MUST be a spill control plan. This could mean that the area is graded so that a spill would flow away from any streams (see a topo map). Consistent with AW and ND permits. 4. Not located in 100 yr floodplain (ND and animal permits). Probably not an issue in this case but must confirm tank will not be in flood plain. Tank locations should be noted on a map. 5. Grading or other measures to prevent storm water or freshwater inflow (ND permits). Probably not an issue here. 6. Meet setbacks (from ND and animals). 100' from well, 200' from a residence. 7. Must be covered (ND). Tanks are usually covered so probably not an issue in this case. 8. Prevent leachate and spillage run-off (ND). Describe how the tank is to be cleaned -out. 9. The tanks must be designed to hold liquids and are being used in a manner intended by the manufacture. Wastes should be of the type and nature of those generated on the farm (i.e. liquid cattle waste and parlor water). Consistent with ND and AW permits. 10. Contact Info must be on tank ... name, phone, etc. (ND requirement) 11. Any anticipated maintenance? (ND requirements) 12. Must maintain records of the date, amount and location (Gypsie, Smithtown, Butner Mill) of the transfer of waste to the tank (ND and AW). There is an AW form for this already. Hope this is helpful ... let me know if you have questions or comments, Melissa Melissa Rosebrock Environmental Senior Specialist • • NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile melissa. rosebrock(a)ncdenr.aov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 K-�C. �' Nothing Compares.,. Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Rosebrock, Melissa From: Rosebrock, Melissa Sent: Wednesday, July 20, 2016 10:14 AM To: Sam Bingham Cc: Mitchell, Patrick; Robinson, Jeff Subject: Frac Tank Use at Shady Grove Dairy Sam, In looking at the non -discharge and animal waste regs and permits, along with input from our Central Office, here are the requirements for using a frac tank for staging waste at Shady Grove Dairy. If the permittee does not think they can abide by these requirements, then I guess we are back to square one but I think the requirements below are reasonable. Per our Central Office, the use of these tanks is on a case by case basis though ... not blanket approval for everyone. Do you want to go over the requirements with the Smitherman's or should I? 1. "Staging area —14 days (our non-discharge/residual permits draw the line between staging areas and offsite storage at 14 days without written Division approval). Anything more than 14 days would be considered "storage' and must meet the requirements of a certified waste structure. 2. Tank must be located in or adjacent to the application field on the permittee's property so that the spillage that occurs when transferring or loading waste happens in the application area and not next to the roadway, driveway, sidewalk, stream, etc. Inside the application field would be better so if there is a spill, there should be a crop available to slow down the run-off. Tank may not be located in a public right-of-way. This is consistent with ND permits. 3. There MUST be a spill control plan. This could mean that the area is graded so that a spill would flow away from any streams (see a topo map). Consistent with AW and ND permits. 4. Not located in 100 yr floodplain (ND and animal permits). Probably not an issue in this case but must confirm tank will not be in flood plain. Tank locations should be noted on a map. 5. Grading or other measures to prevent storm water or freshwater inflow (ND permits). Probably not an issue here. 6. Meet setbacks (from ND and animals). 100' from well, 200' from a residence. 7. Must be covered (ND). Tanks are usually covered so probably not an issue in this case. 8. Prevent leachate and spillage run-off (ND). Describe how the tank is to be cleaned -out. 9. The tanks must be designed to hold liquids and are being used in a manner intended by the manufacture. Wastes should be of the type and nature of those generated on the farm (i.e. liquid cattle waste and parlor water). Consistent with ND and AW permits. Hope this is helpful ... let me know if you have questions or comments., Melissa Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile melissa. rosebrock0mcdenr.aov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300• • Winston-Salem, NC 27105 Nothing Compares,­%.� Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Rosebrock, Melissa From: Lawson, Christine Sent: Friday, February 19, 2016 5:16 PM To: Rosebrock, Melissa; Towell, Buster Subject: FW: Emergency Waste Storage See the response from Jon Risgaard. These are things that we must verify before approving, and it should be done on a site by site basis rather than a blanket approval. Christine B. Lawson Program Manager Animal Feeding Operations Program Department of Environmental Quality 919 807 6354 office 984 232 1223 mobile Christine.Lawson@ncdenr.gov 512 N. Salisbury St. 1636 Mail Service Center Raleigh, NC 27699-1636 Nothing Compares Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Risgaard, Jon Sent: Friday, February 19, 2016 3:56 PM To: Lawson, Christine <Christine.Lawson@ncdenr.gov>; Watts, Debra <debra.watts@ncdenr.gov>; Zimmerman, Jay <jay.zimmerman@ncdenr.gov> Subject: RE: Emergency Waste Storage These are great and I would encourage there use. Provided that: • They are located on the permittee's property (Christine look at the setbacks established in 02T .0500 for treatment and storage units are these applicable, or are there any other siting restrictions we need to tell them about. This is likely not a big deal since they would most likely locate them adjacent to the pond). • The tanks are designed to hold liquids and are being used in a manner intended by the manufacture. (No old circular tanks laid on the side propped up against the berm using railroad ties.) • These are temporary. We should establish how long the waste can stay in the tank. (6 months? 1 year?) • Demonstrated a way to get the tank cleaned out. • The have a spill control plan • We provide written approval for the tanks (this means we need written request to use the tanks that includes the stuff mentioned above) There may be others things we need, but I encourage us to keep it as simple as we can. Jon Jon Risgaard - Section Chief Water Quality Regional Operat_ons Section. Department of _nvironmental Quality 919-807-6458 http://portal.ncdenr.org/web/wq/aps 1636 Mail Service Center Raleigh, *C 27699-1636 �-'Nothing Compares.—..,. Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed tothirdparties- — -- — — — — From: Lawson, Christine Sent: Friday, February 19, 2016 12:33 PM To: Watts, Debra <debra.watts@ncdenr.eov>; Risgaard, Jon <ion.risgaard@ncdenr.aov>; Zimmerman, Jay <iay.zimmerman@ncdenr.eov> Subject: FW: Emergency Waste Storage Importance: High See message from Melissa Rosebrock. What are your thoughts? Jon, do you have experience with this from the residuals program? Christine B. Lawson Program Manager Animal Feeding Operations Program Department of Environmental Quality 919 807 6354 office 984 232 1223 mobile Christine. Lawson()ncdenr.00v 512 N. Salisbury St. 1636 Mail Service Center Raleigh, NC 27699-1636 nothing Compares Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Rosebrock, Melissa Sent: Friday, February 19, 2016 12:31 PM To: Lawson, Christine <Christine.Lawson@ncdenr.gov> Cc: Towell, Buster <buster.towell@ncdenr.gov>; Price, Bev <bev.price@ncdenr.gov>; Bealle, James <james.bealle@ncdenr.gov> Subject: Emergency Waste Storage Importance: High Christine, Some of our farmers want to use a frac tank for temporarily storing animal waste until they can get to a field. We already allow these for temporary storage of residuals. See Patrick's photo below. There is a place in Charlotte that carries these. While they are only 20K-30K gal. this would help A LOT up here since most (not all) of our waste structures are smaller and honey wagons are the norm. It could make the difference between just "high freeboard" and a "discharge." Please check with Jay, Debra, Tom, or whomever and ... I know you are swamped.... but please get back to me ASAP. Here's a link: http://rainforrent.com/Products/Tanks-and-Boxes/ Melissa Rosebrock Environmental Senior Specialist NC Division of Water Resources NC Department of Environmental Quality 336-776-9699 office 336-813-7084 mobile melissa.rosebrock(cDncdenr.gov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 r:C. Nothing Compares, Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Mitchell, Patrick Sent: Friday, February 19, 2016 12:20 PM To: Rosebrock, Melissa <meIissa.rose brock@ncdenr.gov> Subject: Frac tank photo Below is a photo of two frac tanks. You see a tanker truck in the background offloading waste into one of the frac tanks. For biosolids these are typically used for temporary situations such as staging areas at a land application site and are not used for offsite storage. Phone: (336) 776-9698 Mobile: (336) 406-3928 Fax: (336) 776-9797 Winston-Salem Regional Office 450 W Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 -:�' Nothin9 Compares_... E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. 5 #M • PHONE LOG • all Received �xMessage Received Call Returned yJlp/iz `0, s❑ Call Made ❑ Left Message Call Purvose Complaint ❑ Inspection ❑ Non-compliance Reporting ❑ Info Request Caller Information Name of Caller/Facility: k Telephone Number(s): Remain Anonymous? ❑ Yes ❑ No ❑ NA Mailing Address: Date & Time Received: Subiect Information County: l (C Facility &/or Responsible Person(s): Sly �w al d iers Telephone Number(s): Mailing Address: Description (directions, address/location, source of pollution, pp ture of incident, surface water body &/or wells imp cted, amount spilled, when did it start/finish, etc.): V?s 'w % vJr" BSA r Mrb/7p rw ork 0�yle h^rill D 520 — S'®a t dill L, �Jl e soh 6µ.1 n p IMF L, Eel , z � � , ,l� v -CGS N l s� l Q, I, �<( (Additional information can befrecorded A reverse if needed) "'-r Referred by: DWO Information Action Takenor Referred to: YI[f z ®//� lD.I 57-d —�� / 1 /'� Sr P',,/ . ( jL-4 ro II A.,. 'HE ,j 9,,> n r-, ol` kerr `ti`dj. L� nC�11, 4tL L� n.'%"olyr[.d on ,�- 4-rw•� AnL nnnl_ -- .rJ- Ll.,/) � k,, L /Mr A,A L.✓L. cT 41�,A 4-1{ / Received 0 PHONE LOG • ❑ Call Received ❑ Message Received ❑ Call Returned ❑ Call Made ❑ Left Message Call Purpose ❑ Complaint ❑ Inspection ❑ Non-compliance Reporting ❑ Info Request Caller Information Name of Caller/Facility: Telephone Number(s): _ Remain Anonymous? Mailing Address: Date & Time Received: ❑ Yes ❑ No ❑ NA Subject Information -County: — — - Facility &/or Responsible Person(s): Telephone Number(s): Mailing Address: Description (directions, address/location, source of pollution, nature of incident, surface water body &/or wells impacted, amount spilled, when did it start/finish, etc.): (Additional information can be recorded on reverse if needed) Referred by: DWO Information Action Taken or Referred Received by: P. Mitchell SquirreWail �-1 Page I of 2 M COMPOSE ADDRESSES I Message Reader FOLDERS OPnONS SEARCH e) 0 2 55 40 HELP CALENDAR NOTES GREVMAM LOGOUT Message List I Delete Previous I Next Forward I Forward as Attachment I Reply I Reply All Subject: waste pond size RECEIVED N.C. From: "Five-G Consulting Inc." <eng@fiveg.com> Dept of ENR Date: Wed, March 23, 2011 10:43 am MAR 2 8 2011 To: milk@yadtel net I wfoston-Salem Regiei View Full Header I View Printable Version I Download this as a fife rVtievP Options: I Add to Addressbook' Report to Spam AT I Block Sender The layout as shown has the following impacts on the North waste pond. Fills in 1800 sq. ft. . At 12' deep that is 22,000 cu ft reduction To regain on south side (west of indicated sand stack area) would require enlarging by 25' that way. If there are any questions just let me know. Ted Gribble Five-G Consulting Inc. 6355 Lamar Road Reno, TX 75462 Ph: 903.783.9995 www.fiveg.com <http://www.fiveg.com/> Attachments: untitled- 2 27 k [ text/htmI I Download I View Delete & Prev I Delete & Next https://webmail.yadtel.netlsrclread_body.php?mailbox=INBOX&*sed_id=44326&start... 3/24/2011 r - - V U S VL/G2 V `j l oV4 S -2 7/O i - M` 6p ��hmo W ,02 o° m �' o �� Irv� tj r Siatss Repo rtmew of lsDricuit"re ���� RECEIVED N.C. Dept, of ENR Natural Resources Conservation Service 121 Laurel Drive Rutherfordton, NC 28139 OCT ^ 2 008 Wlnaton-9 DATE: May 12, 2008 negiOnal office SUBJECT: Tim Smitherman, Yadkin County, NC "As Built" Drawings FILE CODE: 210 TO: B.J. Cook, District Conservationist Yadkinville, NC Attached is a copy of the "As Built' Pond 43 drawings with certificate on drawings stating the work has been completed in accordance with the approved plans, specifications and other requirements. If you have any questions, please call. 2 - �� �-- Samuel C. Bingham Civil Engine!; Enclosures cc: Jill Mahon The Natural Resources Conservation Service provides leadership in a partnership effort to help people conserve, maintain, and improve our natural resources and environment. An Equal Opportunity Provider and Employer shady grove dairy • Subject: shady grove dairy. From: Sue Homewood <Sue.Homewood@ncmail.nety Date: Tue, 05 Feb 2008 15:18:45 -0500 To: Melissa Rosebrock <Melissa.Rosebrock@ncmail.nety hey, next time you are planning on going out to shady grove dairy, can i tag along and do a 401 permit inspection? basically i would look to see that the pipe they put in wasn't longer than what we approved. or, you could document that for me. i need to do 50 compliance inspections this year on projects that received 401s and figured that'd be a close/easy one. thanks, sue Sue Homewood NC DENR Winston-Salem Regional Office Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-5000 FAX: (336) 771-4630 I of 1 2/5/2008 6:00 PM !0 N 6. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWQ regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surfaw waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWQ regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items l through 6 completed, to the appropriate Division of Water Quality Regional Aquifer Protection Supervisor (see page 6 of 10). At a minimum, you must include an 8.5" by 11" copy of the portion of a 7.5 minute USGS Tolographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 6.1 Farm Name: Shady Grove Dairy 6.2 Name & complete address of engineering firm:N/A Telephone number: ( 6.3 Name of closest downslope surface waters: Unnamed Tributary of Hall Creek 6.4 County(ies) where the animal waste management system and surface waters are located -Yadkin 6.5 Map name and date: East Bend, N.C. 1966 6.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL AQUIFER PROTECTION SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Unnamed Tributary to Hall Creek Classification (as established by the Environmental Management Commission): (JS ]Z (WOAD1 Proposed classification, if applicable: N/A /j Signature of regional office personne(m, p Jh �/t-�' lte: May 30. 2007 (All attachments must be signed) FORM: AWO-STATE-G-N/E 1/10/06 Page 4 of 5 Name of Stream Description Curr. Class Date Prop. Class Basin Stream Index It Farmers Creek From source to Yadkin C 04/06/55 Yadkin 12-65 River Fall Creek From source to Yadkin C 04/06/55 Yadkin 12-66 River Bowman Mill Creek From source to Yadkin C 08/01/98 Yadkin 12-68 River YADKIN RIVER From a point 0.3 mile WS-IV 08/0.1/98 Yadkin 12-(71) upstream of Ararat River to a point 0.8 mile upstream of Old Richmond Creek Martin Mill Creek From source to Yadkin WS-IV 08/03/92 Yadkin 12-73 River 12=7 a33Y<-Creek>- -�Fiom�a ounce-£o Yadkin WS-IV OB/03J92 -'•� Yad_kin -;. River Miller Creek From source to Yadkin WS-IV 08/03/92 Yadkin 12-78 River YADKIN RIVER From a point 0.8 mile WS-IV;CA 09/01/94 Yadkin 12-(78.3) upstream of Old Richmond Creek to Town of King water supply intake (located 0.3 _ mile upstream of Old Richmond Creek) YADKIN RIVER From Town of King water WS-IV 04/01/99 Yadkin 12-(78.7) supply intake to a point 0.8 mile upstream of mouth of Bashavia Creek YADKIN RIVER From a point 0.8 mile WS-IV;CA 04/01/99 Yadkin 12-(80.5) upstream of Bashavia Creek to a point 0.3 mile upstream of Bashavia Creek ' (Winston(Salem proposed water supply intake) YADKIN RIVER From a point 0.3 mile WS-IV 04/01/99 Yadkin 12-(80.7) upstream of Bashavia Creek to mouth of Hauser Cr. Forbush Creek From source to a point C 08/01/98 Yadkin 12-B3-(0.3) 0.4 mile upstream of Yadkin County SR 1600 Little Forbush From source to Forbush C O8/01/98 Yadkin 12-83-1 Creek _ Creek Forbush Creek From a point 0.4 mile WS-IV 08/01/98 Yadkin 12-83-(1.5) upstream of Yadkin County SR 1600 to Yadkin River Logan Creek From source to a point C O8/01/98 Yadkin 12-83-2-(0.3) 0.4 mile upstream of mouth of Loney Creek Page 2 of 5.--,�(. N .00'0 9l ACO N .00'0 hl .9CO N .00'0 6l .9CO NN � J R• -y tin'`�t\",F�~..! - �' f' ..9�,%� ��• ram, \�� C`/��,r�y �J1.` � �. i .����.. �� l�': yl\P"� ,� u� � qa �i 1 �� l�: -'�, �sU � �'� p, � \��✓. .• i`�. / 4,. L� �\ � (�.=.��.� Z :: o ��I � 41�'�J�\�/ ����� � 1, y.. .��i yy(�inl,�,�a�a` O on �� � 'I.•�Q �._`~ .� v°y'�t' \ � 1. ��• .� � � � ���� V ° `fir-V �P • [7 ,�p � ` 4. � � �t �� Vlci ' �/j/_ 1� �� \ ��_lL I" rom Ell A Al ��9•JQ �I N .00'0 9 L .GCO N .00'0 K .9CO N XO'0 Cl ACO FSEce'R'ED . N.C. Dc((r:. ci E?:R v�/1 47ins:an-8__sm R�':-nz: Office Dear Ms Knight, This letter is in response to the evidence of a past discharge from the emergency spillway of the waste pond of the right free -stall barn at Shady Grove Dairy Inc. This summer we initiated sand in our free -stall bams not realizing the consequence of the sand build up on one end of the lagoon. The build up of sand on one end of the lagoon resulted in seepage of 20 feet or less into the emergency spillway. This had no implications to waters of the state. In addition to the sand build up, we had an unseasonably wet summer with fourteen plus inches of rain in the months of June and July, which impacted the problem even further. Upon realization of the problem, immediate action was taken. Initially, a civil engineer, Mr. Michael Fisher with the Natural Resources Conservation Service was contacted. He visited our dairy on December 5, 2006. He proposed a sand separator and additional manure storage space. We are anticipating that these proposals will alleviate the problem. We have also contacted a contract manure hauler in the event of a near waste spillage in the future. Please contact me with further questions or problems at 336-699-5262. Sincerely, Maurice Smitherman December 5, 2006 . • Michael F. Easley, Governor 1 i William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources 1 .� Alan W. Klimek, P.E. Director Division of Water Quality ,November 21, 2006 CERTIFIED MAIL 7004 2510 0002 2066 %75 Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, NC 27018 SUBJECT: Notice of Violation/Notice of Intent to Enforce Shady Grove Dairy, #99-12 Yadkin County Dear Mr. Smitherman: As you recall, staff of the Division of Soil and Water Conservation (DSWC) performed an announced Operation Review at your dairy on November 3, 2006. As a result of this Review, it was required that a Notice of Referral be sent to the Division of Water Quality (DWQ) describing the following animal waste management violations: Evidence of a past discharge from the emergency spillway of the waste pond of the "right-freestall bam" was observed. Although the waste traveled only 20 feet, with no impacts to waters of the State, the failure to maintain waste levels below the maximum liquid mark is a violation of the Cattle Waste Management Permit (Section V,, #2). Our records indicate that you were assessed $1648.35 in January 2003 for previously "failing to maintain the liquid level specified in the CAWMP." 2. Additionally, the Division of Water Quality received no communication from you regarding the high waste level stated above. Failure to notify the Division regarding inadequate storage capacity is a violation of Section III, #13 of the Permit. 3. As stated in the Operations Review Report, the on -farm waste level records do not accurately indicate that the level of waste had been into the spillway of the right-freestall pond. Failure to monitor and record weekly waste levels is once again, a violation of the Permit (Section III, #2). The WSRO is proposing an enforcement action against you for the above referenced violations. If you have justification that this violation was caused by circumstances beyond your control, or you have an explanation that you wish to present, please respond in writing within ten (10) days following receipt of this notice. The WSRO will review your response prior to proceeding further. In the absence of any justification, the Regional Office will recommend that an enforcement action be taken immediately. Be advised that North Carolina General Statutes provide for penalties of up to $25,000 per day per violation as well as criminal penalties for violations of state environmental laws and regulations. Division of Water Quality / Aquifer Protection Section 585 Waughrown Street, Winston-Salem NC 27107 Phone: (336) 771-4600 Pax: (336) 771-4632 Internet: lvtp://gNVelmr.,staie.nc.us N�O�nCarolina Naturally Customer Service 1-877-623-6748 Shady Grove Dairy November 21, 2006 Page 2 Please address your response to my attention at the address shown on the letterhead. If you have any questions concerning these matters, please contact Melissa Rosebrock or me at (336) 771-5000. Sincerely, Sherri V. Knight Aquifer Protection Supervisor cc: DWQ-Aquifer Protection Section -Animal Feeding Operations Yadkin County Natural Resources Conservation Service/Soil and Water Conservation District Cindy Safrit — DSWC MRO Vl�O"Faciliry Files Central Files n Division of Water Quality Division of Soil and Water Conservation ❑ Other Agency Facility Number: 990012 Facility Status: Active Permit: AWC990012 ❑ Denied Access Inspection Type: Operations Review Inactive or Closed Date: Reason for Visit: Routine County: Yadkin Region: Winston-Salem Date of Visit: 11103/2006 Entry Time: 10:30 AM Exit Time: 11:50 AM Incident #: Farts Name: Shady Grove Dairy Owner Email: Owner: Tim A Smitherman Phone: 336-699-8136 Mailing Address: 1040 Hoot Owl Hollow East Bend NC 27018 Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator Location of Farm: Latitude: 36°13'59" Longitude: 80°31'33" US Hwy 421 north to Baltimore Rd. exit. Left at top of ramp (north). Right onto Forbush/Comelius Rd. Left onto Baltimore Rd. Left onto Flint Hill Rd. left onto NC Hwy. 67. Right onto Fairground Rd. Right onto Shady Grove Road. Farm is on left. Question Areas: Discharges & Stream Impacts Records and Documents Certified Operator: Maurice W Smitherman Secondary OIC(s): Waste Collection & Treatment Other Issues Waste Application Technical Assistance Operator Certification Number: 21958 On -Site Representative(s): Name Title Phone 24 hour contact name Maurice Smitherman Phone: 336-699-3799 On -site representative Maurice Smitherman Phone: 336-699-3799 Primary Inspector: Cindy Safrit - Phone: Inspector Signature: Date: Secondary Inspector(s): Page: 1 Permit: AWC990012 Owner - Facility: Tim A Smitherman Facility Number: 990012 Inspection Date: 11/03/2006 Inspection Type: Operations Review Reason for Visit: Routine Inspection Summary: Waste Analysis 10/3/2006 1.7 Irr. 32) Mr. Smitherman was working, I left a copy of the 5-A-(2) reporiznd_1-will-Callh4T40 discuss -report. 0.61 (3) Need to re -sample' 24) Waste application equipment should be 7.1(4) calibrated as soon as possible. Was due 9130/06 5.7(5) 21) Need to complete Soil Analysis for 2006. Last Soil Analysis was 2/18/2005. Rainfall inspections: Initial rainfall taht exceeds 1 inch or at least monthly to verify the waste storage structures have been inspected. 2, 31) Evidence that waste from WSP (# 3) located on the right side, facing down stream, of the barns; has discharged into the emergency spillway. Waste traveled approximately 20 feet with no impacts to waters of the State. Mr. Smitherman did not contact - DWQ about the freeboard problem. Freeboard records did not indicate waste levels in the spillway; Make sure these records are accurate. Page:2 Permit: AWC990012 Owner- Facility: Tim A Smitherman Facility Number: 990012 Inspection Data: 11/03/2006 Inspection Type: Operations Review Reason for Visit: Routine Regulated Operations Design Capacity Current Population Q Cattle -Milk Cow Waste Structures Tv Identifier 600 1 636 Total Design Capacity: 600 TotalSSLW: 840,000 Closed Date Start Date Designed Freeboard Observed Freeboard aste Pit ROOFED PIT aste Pond PARLOR WSP 18.00 18.00 aste Pond WSP 2 18.00 19.00 aste Pontl WSP 3 24.00 36.00 Page: 3 Ll L Permit: AWC990012 Inspection Date: 11/03/2006 Owner - Facility: Tim A Smitherman Inspection Type: Operations Review Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: Structure Application Field Other a. Was conveyance man-made? - b. Did discharge reach Waters of the Slate? (if yes, notify DWQ) c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) Facility Number: 990012 Reason for Visit: Routine 2. Is there evidence of a past.discharge_from-any part of the operation? - — - - - - - 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a discharge? Waste Collection, Storage & Treatment 4. Is storage capacity less than adequate? If yes, is waste level into structural freeboard? Yes No NA NE n■n❑ n ❑■❑❑ ❑ ■ ❑ ❑ Yes No NA NE n■❑❑ 5. Are there any immediate threats to the integrity of any of the structures observed (Le./ large trees, severe ❑ ■ ❑ ❑ --:erosion, see -a e, etc..)?_ --- , - -- -- — 6. Are there structures on -site that are not properly addressed and/or managed through a waste management ❑ ■ 0 ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ❑ ■ n n 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ❑ ■ ❑ 0 dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or n ■ ❑ ❑ improvement? Waste Ap lip cation Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or of ■ n n improvement? 11. Is there evidence of incorrect application? ❑ ■ n n If yes, check the appropriate box below. ' Excessive Ponding? ❑ Hydraulic Overload? ❑ Frozen Ground? ❑ Heavy metals (Cu, Zn, etc)? ❑ Page:4 Permit: AWC990012 Owner- Facility: Tim A Smitherman Facility Number: 990012 ---inspection Date:-11/0312006—lnspection Type: Operations Review— - - --- - ---- - - - Reason foWisit>Routine --_ Waste Application Yes No NA NE PAN? In Is PAN > 10%/10 lbs.? — Total P205? n Failure to incorporate manure/sludge into bare soil? D Outside of acceptable crop window? n Evidence of wind drift? n Application outside of application area? D Crop Type 1 Corn (Silage) Crop Type 2 Small Grain (Wheat, Barley, Oats) Crop Type 3 Crop Type 4 Crop Type 5 Crop Type 6 Soil Type 1 - Cecil (pacolet) Soil Type 2 Lloyd (pacolet) Soil Type 4 Chewada Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management n ■ n n Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? D ■ n D 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? ❑ ■ D D 17. Does the facility lack adequate acreage for land application? n ■ D n 18. Is there a lack of properly operating waste application equipment? ❑ ■ n ❑ Records and Documents Yes No NA NE 19. Did the facility fail to have Certificate of Coverage and Permit readily available? ❑ ■ ❑ 20. Does the facility fail to have all components of the CAWMP readily available? D ■ D D If yes, check the appropriate box below. WUP? n Page:5 • • Permit: AWC990012 Owner - Facility: Tim A Smitherman Facility Number: 990012 — �namection.Date;41103/2006 - - Insmectlon-Tvmec-Oneratiens-Review - -- - -- — -- ---Reason-for-Yreit>Routine— --- -- --- Records and Documents Checklists? Maps? Other? 21. Does record keeping need improvement? If yes, check the appropriate box below. Waste Application? 120 Minute inspections? Weather code? Weekly Freeboard? Transfers? Rainfall? Inspections after > 1 inch rainfall & monthly? Waste Analysis? -- -- Yes No NA NE n Annual soil analysis? ■ -- -- --Cro - ields?---- -- ----- ---- ----- -_-- --- --� - --- Stocking? n Annual Certification Form (NPDES only)? n 22. Did the facility fail to install and maintain a rain gauge? n ■ n n 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment (NPDES only)? n n ■ Q 24. Did the facility fail to calibrate waste application equipment as required by the permit? ■ Q n f_l 25. Did the facility fail to conduct a sludge survey as required by the permit? Cl ❑ ■ I_I 26. Did the facility fail to have an actively certified operator in charge? ❑ ■ Q Q 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? n n ■ n Other Issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? I] ■ n Ell 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report those n n n �■ mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air Q ■ ❑ ❑ Quality representative immediately. Page:6 is Permit: AWC990012 Owner - Facility: Tim A Smitherman Facility Number : 990012 - . _-—Inspeetion•Date'-41N93i20B6-=--lnepectlon-Type:-0Peratioasdtevirw a_on:tef_VisiGR rjnr Other Issues Yes No NA NE 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ■ 32. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? G-w-n-0 33. Does facility require a follow-up visit by same agency? Page:7 Owner - Facility: Tim A Smitherman Facility Number: 990012 Inspection-Bata��nspection=Typ*: GperaEiens Technical Assistance 34. Waste plan revision or amendment 35. Waste plan conditional amendment Needed D Provided ❑ 36. Review or evaluate waste plan w/producer n n 37. Forms need (list in comment section) n n 38. Missing components (list in comments) 39. 21-1.0200 re -certification 40. Five & Thirty day Plans of Action (PDA) 41. Irrigation record keeping assistance n n 42. Organize/computerization of records 43. Sludge evaluation I❑ -I rl 44. Sludge or Closure plan n n 45. Sludge removal/closure procedures n n 46. Waste structure evaluation - ❑ ❑ 47. Structure needs:improvement. - - - - = - - -n -- - -❑ - - 48. Operation & maintenance improvements 49. Marker check/calibration I❑1 I-1 50. Site evaluation n n 51. Irrigation calibration ❑ _ 52. Irrigation system-design(mstallation 53. Secure irrigation information (maps, etc.) 55. Wettable acre determination 56. Evaluate WAD certification/rechecks 57. Crop evaluation/recommendations 58. Drainage work/evaluation 59. Land shaping, subsoiling, aeration, etc. 60. Runoff control, stormwater diversion, etc. 61. Buffer improvements 62. Field measurements (GPS, surveying, etc.) 63. Mortality BMPs 64. Waste operator education 65. Operation & maintenance education 66. Record keeping education 67. Crop/forage management education 68. Soil and/or waste sampling education 69. PLAT Assessment 70. Other Page: 8 Owner- Facility: Tim A Smitherman Facility Number: 990012 -i.+��nrfinn.nafcv3=1103/20BF �wsPeepettitYPy��pgratien - List Improvements made by Operation Improvement 1 Improvement 2 Improvement 4 Improvement 5 Improvement 6 Page:9 ■ Complete Items 1, 2, and 3. Also complete Item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailplece, or on the front if space permits. 1. Article Addressed to: Y r 1K:r r• Mr. Tim'�Smitherman 1040 Boot Owl Hollow East Bend, NC 27018 2. Article I III i17;go =� i .... ❑ Agent B. Received by ( Printed Name) C. Date of Delivery I/. z�--r�z D. Is delivery address different from Rem 17 ❑ Yes If YES, enter delivery address below: ❑ No •3. Se Ice Type Iy rtreed Mall ❑ Express Mall 13 Regietared M<GWm Receipt for Merchandise _3 Insured Mell ❑ C.O.D. 4. Restricted Deliver)? (Exhe Fee) ❑ yes !13,2j;2o66 9671�;,, i , February 2004 ' ' ' ' Domestic Return Receipt /(_ a 9 — o is Nt/ 102595U2-M-159Q, UNITED STATES POSTAL ERVICE Pr. C .'1"'tF°s10 a .N Sender: Please print your name, address, and ZIP+4 in this box NC DENR AQUIFER PROTECTION SECTION 585 WAUGHTOWN STREET WINSTON-SALEM, NC 27107-2241 t�,LILT,I,,.tlll,,,►,,,f„i,L.I.IL.,i,i,I.I„►„I,1„I„tl ❑ Division of Water Quality Division of Soil and Water Conservation ❑ Other Agency Facility Number: 990012 Facility Status: Active Permit: AWC990012 ❑ Denied Access Inspection Type: Operations Review Inactive or Closed Date: Reason for Visit: Routine County: Yadkin Region: Winston-Salem Date of Visit: 11/03/2006 Entry Time:10,30 AM Exit Time: 11:50 AM Farm Name: Shady Grove Dairy • r r rMa Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Incident #: Owner Email: [�r�:kIY�+FE:36I� Location of Farm: Latitude: 36°13'59" Longitude: 80°31'33" US Hwy 421 north to Baltimore Rd. exit. Left at top of ramp (north). Right onto Forbush/Comelius Rd. Left onto Baltimore Rd. Left onto Flint Hill Rd. left onto NC Hwy. 67. Right onto Fairground Rd. Right onto Shady Grove Road. Farm is on left. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Waste Application Records and Documents Other Issues Technical Assistance Certified Operator: Maurice W Smitherrnan Operator Certification Number: 21958 Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hour contact name Maurice Smithernan Phone: 336-699-3799 On -site representative Maurice Smitherrnan Phone: 336-699-3799 Primary Inspector: Cindy Safrit Phone: Inspector Signature: Date: Secondary Inspector(s): Page:1 I 1� Permit: AWC990012 Owner- Facility: Tim A Smitherman Facility Number: 990012 Inspection Date: 11/03/2006 Inspection Type: Operations Review Reason for Visit: Routine Inspection Summary: Waste Analysis 10/3/2006 1.7 Irr. 32) Mr. Smitherman was working, I left a copy of the 5.4(2) report and I will call him to discuss report. ' 0.61 (3) Need to re -sample' 24) Waste application equipment should be 7.1 (4) calibrated as soon as possible. Was due 9/30/06 5.7(5) 21) Need to complete Soil Analysis for 2006. Last Soil Analysis was 2/18/2005. ' Rainfall inspections: Initial rainfall taht exceeds 1 inch or at least monthly to verify the waste storage structures have been inspected. 2, 31) Evidence that waste from WSP (# 3) located on the right side, facing down stream, of the barns; has discharged into the emergency spillway. Waste traveled approximately 20 feet with no impacts to waters of the State. Mr. Smitherman did not contact DWQ about the freeboard problem. Freeboard records did not indicate waste levels in the spillway; Make sure these records are accurate. Page: 2 Permit: AWC990012 Owner- Facility: Tim A Smitherman Facility Number: 990012 Inspection Date: 11/03/2006 Inspection Type: Operations Review Reason for Visb: Routine Regulated Operations Design Capacity Current Population Cattle Q Cattle - Milk Cow 600 636 Total Design Capacity: 600 Total SSLW: 840,000 Waste Structures Type Identtfier Closed Date Start Date Designed Freeboard Observed Freeboard aste Pit ROOFED PIT aste Pond PARLOR WSP 18.00 18.00 Neste Pond WSP 2 18.00 19.00 asle Pond WSP 3 24.00 36.00 Page: 3 E E E Permit AWC990012 Owner- Facility: Tim A Smithernan Facility Number: 990012 Inspection Date: 11/03/2006 Inspection Type: Operations Review Reason for Visit: Routine Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ ■ ❑ ❑ Discharge originated at: Structure ❑ Application Field ❑ Other ❑ a. Was conveyance man-made? ❑ ■ ❑ ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ■ ❑ ❑ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ■ ❑ ❑ 2. Is there evidence of a past discharge from any part of the operation? ■ ❑ 1113 _ 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a ❑ ■ ❑ ❑ discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ ■ ❑ ❑ If yes, is waste level into structural freeboard? ❑ 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe ❑ ■ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed and/or managed through a waste management ❑ ■ ❑ ❑ or Gosure plan? -_ 7. Do any of the structures need maintenance or improvement? ❑ ■ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ❑ ■ ❑ ❑ dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ ■ ❑ ❑ improvement? Waste Application Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or ❑ ■ ❑ ❑ improvement? 11. Is there evidence of incorrect application? ❑ ■ ❑ ❑ If yes, check the appropriate box below. Excessive Ponding? ❑ Hydraulic Overload? ❑ Frozen Ground? ❑ Heavy metals (Cu, Zn, etc)? ❑ Page: 4 Permit: AWC990012 Owner- Facility: Tim A Smitherman Facility Number: 990012 Inspection Date: 11/032006 Inspection Type: Operations Review Reason for Visit: Routine Waste Ap licp ation yes No NA NE PAN? ❑ Is PAN > 10%110 lbs.? ❑ Total P205? ❑ Failure to incorporate manure/sludge into bare soil? ❑ Outside of acceptable crop window? ❑ Evidence of wind drift? Cl Application outside of application area? ❑ Crop Type 1 Corn (Silage) Crop Type 2 Small Grain (Wheat, Barley, Oats) Crop Type 3 Crop Type 4 Crop Type 5 Crop Type 6 Soil Type 1 Cecil (pacoiet) Soil Type 2 Lloyd (pacolet) Soil Type 3 Appling (wedowee) Soil Type 4 Chewada Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management ❑ ■ ❑ ❑ Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? ❑ ■ ❑ ❑ 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? ❑ ■ ❑ ❑ 17. Does the facility lack adequate acreage for land application? ❑ ■ ❑ ❑ 18. Is there a lack of properly operating waste application equipment? Cl ■ ❑ Cl Records and Documents yes No NA NE 19. Did the facility fail to have Certificate of Coverage and Permit readily available? ❑ ■ ❑ ❑ 20, Does the facility fail to have all components of the CAWMP readily available? ❑ ■ ❑ ❑ If yes, check the appropriate box below. WUP? ❑ Page: 5 Permit: AWC990012 Owner- Facility: Tim A Smitherman Facility Number: 990012 Inspection Date: 11/03/2006 Inspection Type: Operations Review Reason for Visit: Routine Records and Documents Yes No NA NE Checklists? ❑ Design? ❑ Maps? ❑ Other? ❑ 21. Does record keeping need improvement? ■ ❑ ❑ ❑ If yes, check the appropriate box below. Waste Application? ❑ 120 Minute inspections? ❑ Weather code? ❑ Weekly Freeboard? ❑ Transfers? ❑ Rainfall? ❑ Inspections after> 1 inch rainfall & monthly? ■ Waste Analysis? ❑ Annual soil analysis? ■ Crop yields? ❑ Stocking? ❑ Annual Certification Forth (NPDES only)? ❑ 22. Did the facility fail to install and maintain a rain gauge? ❑ ■ ❑ ❑ 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment (NPDES only)? ❑ ❑ ■ ❑ 24. Did the facility fail to calibrate waste application equipment as required by the permit? ■ ❑ ❑ ❑ 25. Did the facility fail to conduct a sludge survey as required by the permit? ❑ ❑ ■ ❑ 26. Did the facility fail to have an actively certified operator in charge? ❑ ■ ❑ ❑ 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? ❑ ❑ ■ ❑ Other Issues Yes No NA NE 28. Were any additional problems noted which cause noncompliance of the Permit or CAWMP? ❑ ■ ❑ ❑ 29. Did the facility fail to property dispose of dead animals within 24 hours and/or document and report those ❑ ❑ ❑ ■ mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air ❑ ■ ❑ ❑ Quality representative immediately. Page: 6 Permit: AWC990012 Owner- Facility: Tim A Smitherman Inspection Date: 11/03/2006 Inspection Type: Operations Review Otherlssues 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? 32. Did Reviewer/inspector fail to discuss reviewlinspection with on -site representative? 33. Does facility require a follow-up visit by same agency? Facility Number: 990012 Reason for Visit: Routine Yes No NA NE ■ ❑ ❑ ❑ ❑■❑❑ ❑■❑❑ Page: 7 Permit: AWC990012 Owner - Facility: Tim A Smitherman Facility Number: 990012 Inspection Date: 11/03/2006 Inspection Type: Operations Review Reason for Visit: Routine Technical Assistance Needed Provided 34. Waste plan revision or amendment ❑ ❑ 35. Waste plan conditional amendment ❑ ❑ 36. Review or evaluate waste plan w/producer ❑ ❑ 37. Forms need (list in comment section) ❑ ❑ 38. Missing components (list in comments) ❑ ❑ 39. 21-1.0200 re -certification ❑ ❑ 40. Five & Thirty day Plans of Action (PDA) ❑ ❑ 41. Irrigation record keeping assistance ❑ ❑ 42. Organize/computerization of records ❑ ❑ 43. Sludge evaluation ❑ ❑ 44. Sludge or Closure plan ❑ ❑ 45. Sludge removal/closure procedures ❑ ❑ 46. Waste structure evaluation ❑ ❑ 47.Structure -needs improvement --- - ❑ -❑- 48. Operation & maintenance improvements ❑ ❑ 49. Marker check/calibration ❑ ❑ 50. Site evaluation ❑ ❑ 51. Irrigation calibration ❑ ❑ 52. Irrigation system design/installation ❑ ❑ 53. Secure irrigation information (maps, etc.) ❑ ❑ 54. Operating improvements (pull signs, etc.) ❑ ❑ 55. Wettable acre determination ❑ ❑ 56. Evaluate WAD certification/rechecks ❑ ❑ 57. Crop evaluation/recommendations ❑ ❑ 58. Drainage worklevaluation ❑ ❑ 59. Land shaping, subsoiling, aeration, etc. ❑ ❑ 60. Runoff control, stormwater diversion, etc. ❑ ❑ 61. Buffer improvements ❑ ❑ 62. Field measurements (GPS, surveying, etc.) ❑ ❑ 63. Mortality BMPs ❑ ❑ 64. Waste operator education ❑ ❑ 65. Operation & maintenance education ❑ ❑ 66. Record keeping education ❑ ❑ 67. Crop/forage management education ❑ ❑ 68. Soil and/or waste sampling education ❑ ❑ 69. PLAT Assessment ❑ ❑ 70.Other ❑ ❑ Page: 8 Permit: AWC990012 Owner- Facility: Tim A Smitherman - Facility Number: 990012 Inspection Date: 11/032006 Inspection Type: Operations Review Reason for Visit: Routine List Improvements made by Operation Improvement 1 Improvement 2 Improvement 3 Improvement 4 Improvement 5 Improvement 6 Page: 9 North Carolina • Department of Environment ankatural Resources Division of Soil and Water Conservation Michael F. Easley, Governor William G. Ross, Jr., Secretary David S. Vogel, Director June 10, 2004 Mr. BJ Cook, District Conservationist USDA- NRCS Yadkin County Post Office Box 8 Yadkinville, North Carolina 27055 RE: Shady Grove Dairy, Yadkin County Dear BJ: Today, I visited the Shady Grove Dairy with Jason Walker and Billy Sheets concerning a request for assistance on the construction of a waste storage pond. We met with Maurice Smitherman at the dairy. Ms. Smitherman indicated that they were looking into a solids separator for the waste currently going into the structure that Larry Graham, PE, certified. The structure receives waste from a 200 head capacity free stall barn. They will need a waste storage pond for the liquids removed from the slung. He also indicated that they would like to modify that structure so that approximately half would house the separator and the solids and the other half would continue to receive the slurry until it goes through the separator. Any physical or functional changes in the structure must be approved and certified by Larry Graham or another qualified professional engineer registered in North Carolina. There is a draw near the existing structure that appears to receive most of the rainfall runoff from the milk parlor, the feed building, two trench silos as well as free stall barns. I do not believe it to be a feasible location for a waste storage pond. There is also a pasture area immediately behind the structure. This would be the more suitable location for a waste storage pond. The majority of the pond would be dug with some embankment to divert clean water runoff. The principle concern I have with the pasture site is that the liquids will likely have to go through some type of lift station to be pumped into the waste storage pond. There would need to be a complete survey and soils investigation of the site to determine the maximum capacity that could be provided. The soils investigation will have to be done with a backhoe to ensure that adequate depth can be acquired and to determine if a soils liner will be needed - Prior to completing a survey and soils investigation the following information would need to be provided to your office: • the type of solids separator to be used and how will it operate including how the waste will go into it and how the liquids be transferred out; North Carolina Departmrnt of Envirowuent and Natural Resources Winston-Salem Regional Office 585 Waughmwn sheet Winston-Salem, North Caro ma 27107 Phone 336-7714600 Fax 336-771d631 t; Shady Grove Dairy Page Two June 10, 2004 documentation from the separator manufacturer as to the percentage or volume of the liquid to be removed; a copy of Larry Graham's or other consulting engineer's plan/design to divide the capacity in the existing structure to provide storage for the separator, the solids and the slurry including any possible expansion of the structure. Since the dairy's certification, permit and waste utilization plan will have to be modified before these changes can be fully implemented, I would recommend that the Division of Water Quality be contacted during the planning stages to ensure a smooth transition. If I can be of additional assistance in this matter, please let me know. Sincerely, Daphne M. Cartner, EIT Cc: Carroll Pierce, NC DSWC Don Griffin, Supervisory Civil Engineer Shady Grove Dairy — Tim & Maurice Smitherman Jason Walker, Yadkin SWCD Billy Sheets, NRCS Melissa Rosebrock,--NC-DENR-DWQ _ North Carolina Department of Environment and Nata,41 Resources Winston-Salem Regional Office 585 Waaghtown Sheet Winston-Salem, North Carolina 27107 Phone 336-7714600 Fax 336-7714631 EN&ONMENTAL ENGINEANG SERVICES Shady Grove Dairy, Inc. c/o Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, NC 27018 Water • Wastewater • Sludge • Agricultural • Industrial • Civil C�Op� i February 23, 2004 Re: Volumetric evaluation and technical specialist certifications for the new covered animal waste storage basin at the Shady Grove Dairy - Yadkin County. DWQ Facility I.D. 4 99-12. Dear Mr. Smitherman, The volumetric evaluation of the above referenced storage structure is now complete according to the task given Environmental Engineering Services. This evaluation concluded that your new basin is sufficiently large to supply between 52 and 61 days of animal waste storage for the 200 milk cows in question. This length of storage assumes you start from an empty basin. I have also assumed you can transfer animal waste from this basin to another manure storage structure on the farm (or land apply it) upon need. In other words, the basin is not sufficiently large for long term manure storage. Based on my evaluation, I am prepared to send in the proper certification forms to DWQ so they will have the certification paperwork on record. But please keep in mind that this basin does not fall into a "neat' category of comparison structures, thus requiring me to perform the certification in the most basic terms. Information is being sent to the following persons: • You are receiving two complete copies of the certified volumetric evaluation report enclosed with this letter. I am also sending you a copy of the technical certifications for this basin. • Mr. B. J. Cook with the Yadkin County NRCS will get one copy of the complete package and a copy of the technical specialist certifications. • The Raleigh office of DWQ will get one copy of the complete package and the original technical specialist certifications. • Ms. Melissa Rosebrock with DWQ in Winston Salem will get one copy of the complete package and a copy of the technical specialist certifications. The following items are of particular importance. However do not fail to read the entire document to know its content. 1. I have estimated you have between 52 and 61 days of storage available to you within this basin, assuming the values you gave me about animal numbers, their hours in confinement, etc. are correct. 2. Because of the small volume of storage available in your basin, you must always be on top of waste management. Wet seasons do come and can catch even the best farmer off -guard. 1 P.O. BOX 426, ABERDEEN, N.C. 28315 • PHONE (910) 944-1648 • FAX (910) 944-1652 3. It is very important that you keep your stormwater channels in good working order. Should these ever fail to carry the water from a big storm around and away from your basin, the basin could quickly fill and overflow. 4. You will need to install a high water marker inside the basin ASAP and keep the water/manure levels below this level. I know you are familiar with this activity since you have other waste storage ponds at your farm. Your high water level marker needs to be about 9.5 or 10 inches below the overflow level in your basin or about 62 inches above the deepest portion of the basin floor. This 9.5 or 10 inches is called your normal freeboard. You can also use Exhibit 5 to help set your water level markers. Please be very mindful of the freeboard requirements (i.e. leave room for at least two 25 year - 24 hour storms) and do not let routine water levels encroach into this freeboard. After reviewing the enclosed information let me know if you have questions. Thank -you for your time in this matter and allowing Environmental Engineering Services to be of assistance. enclosures cc: B. J. Cook (MRCS) Melissa Rosebrock (DWQ - Winston Salem) DWQ - Raleigh Office Environmental Engineering Services 2 r , ENMONMENTAL ENGINEE04G SERVICES Water • Wastewater • Sludge • Agricultural • Industrial • Civil NCDENR _. February 23, 2004 Division Water Quality CHOP 1617 Mail Service Service Center _�n Raleigh, NC 27699-1617 Re: Volumetric evaluation and technical specialist certifications for the new covered animal waste storage basin at the Shady Grove Dairy - Yadkin County. DWQ Facility I.D. # 99-12. To Whom It May Concern, Please find enclosed one or more signed certification forms (version 12-5-00) for the above referenced farm. The attached Technical Specialist forms are being sent in accordance with 15A NCAC 2H. 0200 rules and regulations for animal waste storage, treatment, and utilization on new or expanding facilities. The signed forms attached to this letter are indicated below: Section U. Certification Of Design. A) Collection, storage, treatment system ...................................... yes (volume verification only) B) Land application site............................................................... no C) Run-off controls from exterior lots .......................................... no D) Application and handling equipment ........................................ no E) Odor control, insect control, mortality management, and emergency action plan ........................................................ no F) Written notice of new or expanding swine farm ......................... not applicable Section III. Certification Of Installation. A) Collection, storage, treatment installation ................................. yes B) Land application site................................................................. no C) Run-off controls from exterior lots ............................................ no D) Application and handling equipment installation ....................... no E) Odor control, insect control, mortality management, and emergency action plan ............................................................... no Please note the following comments about the above certification(s): General Comments Any and all attached certification forms are being signed by the Technical Specialist in an effort to comply with the requirements stated in the 15A NCAC 2H 0.200 rules for animal waste management. The Technical Specialist is stating that the plans being certified are complete to the best of his ability to comply with the intent of the rules. However the enclosed certification(s) reflect the plans being complete at the time of development and within the scope of work ordered. If plans were done at an earlier date, the plans being certified herein may not comply with recent rule changes or the most recent 1 P.O. BOX 426, ABERDEEN, N.C. 28315 • PHONE (910) 944-1648 • FAX (910) 944-1652 specification revisions published by the Natural Resources Conservation Service (NRCS), DWQ, legislative actions, etc. The Technical Specialist has made every effort to comply with the intent of the 0.200 rules. The Technical Specialist is certifying that the above referenced farm has a certifiable plan for the system or systems being discussed in this letter. The details of certified plans can differ between farms and can vary depending on whether the farm is existing or if the farm is new. The certification form(s) indicate that the plans being discussed should work for that farm given the on -site level of management required is provided. No certification can be all inconclusive and be certified to contain each and every aspect of all possible outcomes associated with high intensity animal growing operations. The reader must review the plans to see what is being certified. specific Comments l . Shady Grove Dairy, Inc. built a new covered waste transfer basin to temporarily store the waste from 200 dairy cattle. This is an existing dairy operation and the 200 cows under consideration are part of the total 600 head mentioned in the existing Certified Animal Waste Management Plan (CAWMP). 2. The farmer's existing CAWMP will more or less remain as is, with the exception of adding the new covered waste transfer basin to the package. The waste in this basin shall be transferred other on - farm waste storage ponds or be land applied when in need of removal. EES has not evaluated or altered any other aspect of the existing CAWMP. 3. The new covered waste transfer basin volume has been evaluated by Larry F. Graham, P.E. with Environmental Engineering Services (EES) using 75% of the waste from 200 cows (i.e. cows confined 18 hours per day). The values for waste production, rainfall accumulations, etc. are considered average values and were obtained from NRCS publications, NCSU publications, etc. 4. Some information on odor control BMP's and insect control BMP's and Emergency Action Plan BMP's associated with animal waste storage facilities was presented in the EES design package. However, the engineer is not replacing the existing certifications in these areas. Mr. Tim Smitherman will sign a plan receipt acknowledgment form within the next few weeks and send it back to me. 1 will forward a copy of this acknowledgment form to your attention once it arrives. Should you have questions please call my office. enclosures cc: B. J. Cook (NRCS) Melissa Rosebrock (DWQ - Winston Salem) DWQ - Raleigh Office PA :s Shady Grove Dairy, Inc. Yadkin Co. DWQ Facility I' # 99-12 III. Certification oJestallation covered waste *sfer basin. A) Collection. Storage. Treatment Installation ( volume verification only) New, expanded or retrofitted facility (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in _,,„❑„,,accordance with the approved plan to meet or exceed the minimum standards and specifications. �i y9!% For existing facilities without retrofits, no certification is necessary. SEAL r; NiiWbfTt; hricalSpecialist (Please Print): Larry F. Graham, P.E. ronmental Engineering Servieef)ate Work Completed: 2/23/04 0 4 , ber enn,, NC 28315 Phone No.: 910-295-3252 Date: 2/ 2 3/ 0 4 Cirtn�tnr B) The cropping system is in place on all land as specified in the animal waste management plan. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Affiliation Date Work Completed: Address (Agency): Phone No.: D) Application and Handling Equipment Installation (WUP or I) ❑ Animal waste application and handling equipment specified in the plan is on site and ready. for use; calibration and adjustment materials have been provided to the owners and are contained as pan of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: AWC -- December5,2000 4 Shady Grove Dairy, Yadkin Co. CoveredW e Transfer Basin DWQ Fac ty I.D. # 99-12 Te�nical Specialist CertificaMn LAs a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Water Quality as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, Sl, WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. II. Certification of Design A) Collection Storage Treatment Svstem Check the appropriate box ❑ Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. New, expanded or retrofitted facility (SD) ( volume verification only) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, ....... have been designed to meet or exceed the minimum standards and specifications. .V'rjE'4�4�ipical Specialist (Please Print): Larry F. Graham, P.E. p�f4 t � o�tEnikironmental Engineering ServiceDate Work Completed: 2/23/04 A4q1;62 (Aenc�): P.O. Box 4 Aber en, NC 28315 Phone No.:91 0-295-3252 // 2/23/04 The plan provides for minimum separations (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste manaecmenl; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Affiliation Date Work Completed: Address (Agency): Phone No.: C) Runoff Controls from Exterior Lots Check the appropriate box ❑ Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. ❑ Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by MRCS. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency AWC -- December 5, 2000 Animal WasStorage Storage Pond and Lagoon Clo Report Form (Pleat Plea : print all information that does not requir. uure) General Information - Name of Farm: Shady Groue O4:ry Facility No---4-9 - )Z vner(s)Name: MailineAddress: 16g0 Hca+ owl Boll°o k r% t'lr,pi otfPho'n" No: 694-8136 6Nr+ 13e,xi ,Vc 27108 r County- )r'cl k.%V 1,1 c1Ua - Operation Description (.remaining animals only)- ' .t� Pleasd�eheck this box i-fthere will bc'no-ammals omthis farm after la '! r otr,r ' ^� g t�clos re If there will -still be animal on :.cite .after lagoon closure, please provide the,foUnsvtn- information gn the anitn lsYtiat+}vdl,�einairi:li:.d - Cikratid-Descri Ption: Type of Swine No. of Animals T}pe of Poultry .No. of Animals Type of. Dairy No fA, -al. ,_ '0 Wean to Feeder O Layer BIA-ilking 530- UTcederto Finish O;Non-Layer la Dp G Farrow. to Wean - T}pe of Beef No. of Animals - O Heifers d Farrow, to Feeder ❑:Brood 0 Calves ❑ Farrow to Finish O`Feeders G Gilts% 0 Stockers O Boars Other Type of Livestock: Nmnber of Animals:--. Will the farm maintain a number of animals greater than the 2H .0217 threshold? Yec 5✓ �o O Will other lagoons be in operation ar-thisfarm afterthis one closes? Yes m" do How many lagoons are left in -use on this farm?: l /n� Ar,, ti aisot. Ce_S Conseenl, � t Ser �: c\e (Name) . a er ���,D� ��M^ Qc3�,hrx;k of the Water Quality Section's staff, in the Dii•isi of Water Quality's W S Regional Office (see map on back), was contacted on n. /03 date) .3r notification of the pending closure of thjs pond or lagoon. This notification was at least 24' hours prig o the start of closure; which began.on 0 `¢ i (date). I verify,that the above information is correct and complete. I have followed a closure plan, which meats : - MRCS specifications and criteria. I realize that) will be subject to enforcement action per Article 21 of the Nor Carolina General Statutes if I fail to prgperly close out the lagoon. ��J Namebf Land Owner (Please Prin k/ram P . 5M,, � 5�fioM ///l The facility has followed a closure plan which meets all requirements set forth in the NRCS Technical Gt ie Standard 9.98. The following items were completed by the owner and verified by me: all waste liquids a J sludges have been removed and land applied at agronomic rate, all input pipes have been removed, all sle :s have been stabilized as necessary. and vegetation established on'all disturbed areas. Name of Technical Specialist (Please Print): Z 11:q S. S >\ee+ C ((>Acee Aiiriiativm---'�tS�A �NQGS - � \ --- Address No.: 336 (1 I-E30'2 a*' - Return within 15 days following completion of arnmal water -storage pond or lagoon closure _'N. C. Division Of Water Quality- Water Quality Section , Compliance Group 1617 Mail Service Center Raleigh, NC 27699-1617 PLC - I July 12._000 Smitherrnan Job imap://Melissa.Rosebrock@cros.ncmail.net:143/fetch%3EUID%3E/... Subject: Smitherman Job From: "Larry F. Graham" <eesbus@utinet.net> Date: Thu, 20 Nov 2003 21:42:26 -0500 To: "Melissa Rosebrock" <Melissa.Rosebrock@ncmail.net> From: Larry F. Graham, P.E. Environmental Engineering Services PO Box 426 Aberdeen, NC 28315 Phone:910-944-1648 Fax: 910-944-1652 Email: eesbus(a)utinet.net To: Melissa Rosebrock Email: Melissa. Rosebrock(cDncmail.net Date: November 20, 2003 Subject: Smitherman Job. Hi Melissa -- Thanks for the NPDES permit question reply. As to the Smitherman job, here is a quick run-down. 1. 1 visited his farm back in July. That day he gave me the verbal OK to collect topo data on the new storage pond. I followed up this field work with a written work authorization for him to sign, giving me the official go-ahead to do the work, payment terms, etc. 2. 1 got the signed work authorization from Mr. Smitherman about November 3. During that time I did not proceed with my part of the work. 3. When I finally got the work authorization from Mr. Smitherman, I was in the middle of a large CAWMP that needed to be completed ASAP. That plan is now complete. 4. This week 1 have dusted off the Smitherman data and am working to get it all put together into a package. I hope to have it all put together within the next 30 days. I wish we had this project behind us, but at least it is on the front bumer. Let me know if there are any questions. 1 of 1 11/24/2003 8:56 AM UNITED STATES POSTAL SERVICE First -Class Mail Postage & Fees Paid USPS Permit No. G-10 • Sender. Please print your name, address, and ZIP+4 in this box P�7 '" IED ►v.C. f. . ;f E H N R NCDENR - Division of Water QualiAUG 13 2003 Water Quality Section — (Nr\ (Z .585 Waughtown Street Winston-Salem Winston-Salem NC 27107-224;1 Regional Office ■ Complete items 1, 2, and 3. Also complete Item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: Mr Tim Smitherman . 1040 Hoot Owl Hollow East Ben NC 27018 7001 2510 0001 4778 5550 e— `�%� ❑ Agent X ,,L- f Addressee S. fleceived ly(Pn'nted Name) Date J��of Delivery G= L -03 D. Is deliveryaddress different from item 17 ❑ Yes if YES, enter delivery address below: ❑ No �n rvo er fieA Mail ❑JExpress Mail ❑ Registered 09.Return Receipt for Merchandise ❑ Insured Mail /❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes PS Form.3811. August 2001 Domestic Feiurn Receipt 2ACPRI-03-z-09e5 Michael F. Easley, Governor William tary G. Ross Jr.. Secre North CarolinaDeparment of Environment and Natural Resources Alan W. Mimes. P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality August 8, 2003 CERTIFIED MAIL 7001 2510 0001 4775 5550 RETURN RECEIPT REQUESTED Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, NC 27018 SUBJECT: Notice of Violation Notice of Intent to Enforce Shady Grove Dairy, #99-12 Yadkin County Dear Mr. Smitherman: As you recall, staff of the Division of Soil and Water Conservation (DSWC) conducted an announced ` Operation Review at your dairy on May 15, 2003. As a result of this Review, it was required that a Notice of Referral be sent to the Division of Water Quality (DWQ) describing the following animal waste management concerns and violations: 1. Inadequate waste storage volume was observed in the left free -stall waste pond (above the maximum storage level and two inches from overflowing). Inadequate waste storage volume was also observed in the right free -stall waste pond (above the maximum storage level and 15 inches from overflowing). Failure to maintain the waste volume below the maximum storage volume is a violation of the Certified Animal Waste Management Plan (CAWMP), NCGS 143-2I5.70E, and the deemed permit. Our records indicate that you were previously assessed by the Division for "failing to maintain the liquid level specified in the CAWMP" in January of this year. A review of our files also indicates that you received a certified letter requesting you to provide the Division with an evaluation of the reasons for May 2003 freeboard deficiencies and a strategy to prevent future freeboard deficiencies (see "Request for Information" letter dated June 12, 2003). This information was to be used to determine the appropriate compliance enforcement actions to be taken. To date, we have not received the requested documentation. 2. Maximum liquid markers need to be visible. Failure to install highly visible markers is a violation of the CAWMP and deemed permit. Our records document previous Notices of Violation for failure to have visible markers in January 2000 and November 2001 (see also, October 2000 and December 2002 DWQ Compliance Inspections and June 2001 Operation Review). 3. Waste pond embankments need to be mowed. Failure to keep the lagoon/waste storage pond areas mowed and accessible is a violation of the CAWMP and deemed permit. Operation Reviews for June 2001 and June 2002 also document that the waste pond embankments needed to be mowed. ©FQ N. C. Division of Water Quality/Water Quality Section 585 Waughtown Street Winston-Salem. North Carolina 27107 (336) 7714600 Customer Service 1-877-623-6748 d/L J 7 6 Q-6 6 Shady Grove Dairy .August 8. 2003 Page 2 4. Soil analyses were not available for those fields receiving animal waste in 2002. Failure to test the soil at least annually at crop sites where waste products are applied is a violation of the CAWMP, NCGS 143-215.10C, and deemed permit. Please note that the failure to maintain adequate records was previously brought to your attention in a November 2001 Notice of Violation (see 2002 DWQ Compliance Inspection, also). Crops in fields 2, 3, and 4 of Tract 4580 were not consistent with the Certified Animal Waste Management Plan (CAWMP). Failure to secure an update of the Nutrient Management Plan when there is a change in the type of receiving crop is a violation of the CAWMP and deemed permit. The Winston-Salem Regional Office intends to pursue an enforcement action against you for the above referenced violations. If you have justification that these violations were -caused -by circumstances beyond your control, or you have an explanation that you wish to present, please respond in writing within ten (10) days following receipt of this Notice. The Winston-Salem Regional Office will review your response and forward it to the Water Quality Section Chief with the enforcement package. Please address your response to my attention at the address shown on the letterhead. If you have any questions concerning this matter, please contact 4600. Melissa Rosebrock or me at (336) 771- Sincerely, Steve Mauney Acting Regional Water Quality Supervisor cc: DWQ Non -Discharge Compliance and Enforcement Unit Yadkin County Natural Resources Conservation Service/Soil and Water Conservation District Rocky Durham — DSWC MRO Marlene Salyer — DSWC W SRO WSRO Facility Files Central Files ROY COOPER ATTORNEY GENERAL State of North Carolina Department of Justice P. 0. Box 629 RALEIGH 27602-0629 July 29, 2003 CEIVED. Pt . of EHNR JUL 3 0 2003 Winston- Salem REPLY TD:RF2 ciPIIPNL" (1 f I Ca Envirommnul Division (919) 716-6600 (919)716-6767 Mr. Tim Smitherman CERTIFIED MAIL 1040 Hoot Owl Hollow RETURN RECEIPT REQUESTED East Bend, North Carolina 27018 RE: Assessment of Civil Penalties Against Tim Smitherman, PC 02-04 Dear Mr. Smitherman: You will find enclosed the Final Agency Decision of the Environmental Management Commission assessing civil penalties and investigative costs as set forth in the decision document. Accordingly, you must submit payment of the civil penalty assessment and investigative costs to the Department of Environment and Natural Resources within 30 days of receipt of this final agency decision by mailing a bank or certified check. The check should be made payable to the Department of Environment and Natural Resources and the mailing envelope addressed as follows: Mr. Shannon Langley Water Quality Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If you fail to pay the penalty within 30 days of receipt of the final decision document, the Department will seek to collect the amount due through a civil action commenced in Superior Court. /Very truly yours, V /L�YKO `-G Lfs✓V � �/' � Francis W. Crawley Special Deputy Attorney General Commission Counsel FWC/dk Enclosure cc: Steve Mauney Jennie Hill STATE OF NORTH CAROLINA COUNTY OF YADKIN IN THE MATTER OF: ) Assessment of Civil Penalties ) Against ) TIM SMTTHERMAN ) BEFORE THE REMISSION COMMITTEE OF THE ENVIRONMENTAL MANAGEMENT COMMISSION PC 02-024 fff"IVEA N.C. Dept. of EHNR JUL 3 0 2003 FINAL DECISION ----- U,;,,cron-SaI:PM r�� `f Ii ce R C�'�;Lii ic:l Office THIS MATTER came before the Committee on Civil Penalty Remissions of the Environmental Management Commission,. pursuant to N.C.G.S. §143-215.6A and §143B-282.1, on 10 July 2003, upon recommendation of the Director of the Division of Water Quality for entry of a final decision on the assessment of civil penalties and investigation costs against Tim Smitherman in the total amount of $1,648.35 ($1,500.00 plus $148.35 investigation costs). Mr. Smitherman's request for remission was presented to the Committee on Civil Penalty Remissions for consideration. The Division of Water Quality was represented by Steve Mauney, Regional Supervisor in the Winston-Salem Regional Office, and Tim Smitherman represented himself. Having considered the record, arguments of the parties, and the factors set forth in N.C.G.S. § 143B-282.1(b) and (c), the Committee on Civil Penalty Remissions finds the facts contained in the Director's Findings and Decision and Assessment of Civil Penalties as stipulated by Mr. Smitherman, that the Findings of fact support the Conclusions of Law, and that the Director properly applied the criteria set forth in N.C.G.S. § 14313-282.1 in determining the amount of the civil penalties. Pursuant to N.C.G.S. § 14313-282.1(c), the Committee further finds that there are grounds for remission or reduction of the penalties assessed by the Director for M violation of N.C.G.S. § 143-215.1 for failure to maintain the proper liquid level in a waste storage pond on December 4, 2002. The Committee finds that Mr. Smitherman has had no previous civil penalty and that he promptly abated the violation to avoid environmental damage. Upon duly made motion and vote, the Committee finds that the civil penalty assessment should be reduced by $ 1,200.00 and upheld in the amount of $ 448.35 ($300.00 civil penalty plus $148.35 investigation costs) on the condition that Mr. Smitherman remove the concrete pad and holding basin at his Shady Grove Dairy by 1 October 2003 and comply with his waste management plan, otherwise the full amount of the original civil penalty in the amount of $1,648.35 will be upheld. THEREFORE, IT IS ORDERED: 1. That the assessment of civil penalties and investigation costs against Mr. Smitherman in the amount of $448.35 is AFFIRMED upon full compliance with the following conditions: a. that Mr. Smitherman remove the concrete pad and holding basin at Shady Grove Dairy by 1 October 2003 and comply with his waste management plan. b. that failure to comply with the foregoing condition a. will result in the full $1,648.35 civil penalty and investigation costs being due and immediately payable to the Department. 2. That this Final Decision and Order be served upon Tim Smitherman and the amount of $448.35 be paid to the Department of Environment and Natural Resources within thirty days of 1 October 2003. However, if Mr. Smitherman fails to demonstrate to the satisfaction of -2- the Department that he has complied with the terms of this Final Decision and Order, in which case the amount of $1, 648.35 shall be paid to the Department of Environment and Natural Resources within thirty days of 1 October 2003. This theZ��day of July, 2002. David A. Moreau, Chairman Environmental Management Commission CERTIFICATE OF SERVICE This is to certify that I have this day served a copy of the foregoing FINAL DECISION on the parties listed below by the methods indicated: Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, N.C. 27018 Mr. Steve Mauney Regional Supervisor Winston-Salem Regional Office Department of Environment and Natural Resources 585 Waughtown Street Winston-Salem, N. C. 27107 This the .2744-day of July, 2002. CERTIFIED MAIL RETURN RECEIPT COURIER MAIL ROY COOPER Attorney General rancis W. Crawley Special Deputy Attorney General N.C. Department of Justice P. O. Box 629 Raleigh, N.C. 27602-0629 919/716-6600 l! i 1 • Shady Grove Dairy 1040 Hoot Owl Hollow East Bend, NC 27018 RE: 5 day / 30 day action plan North Carolina Department of Environment and Natural Resources Division of water Quality 585 Waughtown St. Winston-Salem, NC 27107 Attention: Melissa Rosebrock Dear Ms. Rosebrock: y r}s v;- t_JUi. 2 ; 2063 , irv'rfgonrc' l em Regis nai Office June 17, 2003 Enclosed are the requested 5 and 30 day action plans. I plan to use the 5 day plan for both WSP's provided we have agreeable weather. Thanks, Tim Smitherman PLAN OF ACTION (Pco FOR HIGH FREEBOARD ANIMAL FACILITIES p Facility Number: 9 1 - ) a County: o-jk" n Facility Certified Operator Name: Operator # Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Structure 1 .Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Lagoon Name/Identifier (ID):?� Spillway (Yes or No): Level (inches): 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within / acceptable ranges. ^r Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. V Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to pumped andhauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related. facility number(s), number acres and receiving crop information. Contact and secure approval from the Division of Water Quality prior to transfer of waste to a site. not cpvered in the facility's certified animal waste management plan. Operation will be partially or fully depopulated. -. attach a complete schedule with corresponding animal units and dates for depopulation - if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin landapplication of waste: aD k3 I hereby certify that i have reviewed the information listed above and included within the attached Plan of Action.,and to the best of my knowledge and ability, the information is accurate and correct. Phone: �9Q Oq - 136 ' Facility O r/Ppria (print) c ) 2 Date: _/ �— DJ Facility Owner/Manager (signature) PoA Cover Page 2121/00 PLAN OF ACTIONWA) FOR HIGH FREEBOARD ATSMAL FACILITIES THIRTY (30) DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED.PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): w sP 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker inches b. designed 25 yr./24 hr. storm & structural freeboard g— inches c. line b - line a (inches in red zone) _ PF inches d. top of dike surface area according.to_design l� _S'q ft2 (area at below structural freeboard elevation) e: line c x line d x 7:48 ap 1103 S LIS S gallons 12 ft . 3. Projected volume.of waste liquid produced during draw down period I. temporary storage period according to structural design days g.: volume of waste produced according to structural design W h. actual waste. produced.produced.= current herd # x line g = ft3 certified herd #: . i. volume of wash water accordingao structural design ft3 j. excess rainfall over evaporation according to design W k. (lines h + i A x 7.48 x 30 days = gallons line f 4. Total PAN to be land applied during draw down period I. current waste analysis dated S D �� Ib/1000 gal. m. (lines e + k) x line I = IS 6g•$ lb PAN 1000 REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE 11. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY PoA (30 Day) V21100 1 1. ID: ��3 lb PAN structure he M = 2. structure ID: line m = lb PAN 3. structure ID: line m = lb PAN 4. structure ID: line m = lb PAN 5. structure ID: line m = lb PAN 6. structure ID: line m = lb PAN n. lines 1 +2+3+4+5+6 = IJ—(og�� lb PAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAYDRAW DOWN PERIOD. DO NOT LIST FIELDS TO WHICH PAN CAN NOT BE APPLIES DURING THIS 30 DAY PERIOD. o. tract # p. field # q. crop r. acres s. remaining IRR-2 PAN balance (lb/acre) t. TOTAL PAN FOR FIELD (lbs.) colunia-r� pplication window' 341 I 4 Clork s. I'm 114 1 — '30 33 Iq t, -7 1 10 r,I S,-1 3, . d3, a f 1,411jo Co. rla 15, q 1/&.6 r w e 30 Tq,3ba a q, S' C'e-, S, a 35, 8 6 S. a J 3a T 6 o 19 1, 1 /+ a 3 Co"„ ; la 5,-9. 0 4. 4 a ..,,,,,,30 >tq 11 10 13 r bar s R• S S1 a S p 3 72a ern S e, as. D 35: 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day drawn down period , v. Total PAN available for all fields (sum of column t) = lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE PoA (30 Day) 2121/00 2 W. X. Y. Total PAN to be lan4pplied (line n from section II) _• Crop's remaining PAN balance (line v from section III) Overall PAN balance (w - x) = 1, lb. PAN lb. PAN lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility provide information regarding the herd population and lagoon freeboard levels at the receiving facility. NARRATIVE: oCS Rc (q00° ja#ons(4a) = ��a eo6 �aXXov�S Oa / 200o a-ns / `. ac S o,oc o q oXXo� s / O(JV li e{� (J� O00 has+� a.AS s p �000 C1I, 6� _ `{C `(OGI000 /1000 Sago /O-iz = 9ta 61-6) = So (it. b) PA AJ PoA (30 Day) 2121/00 3 PLAN OF ACTIO$oA) FOR HIGH FREEBOARD AT41IMAL FACILITIES THIRTY (30) DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): (.JS"P *t- Z 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker inches b. designed 25 yr./24 hr. storm & structural freeboard 2,q inches c. line b - line a (inches in red zone) _ /S inches d. top of dike surface area according to design ft2 (area at below structural freeboard elevation) e. line c x line d x 7.48 aIQ l03 s = t Z i �s6 gallons 12 ft 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design days g. volume of waste produced according to structural design ft3 h. actual waste produced = current herd # x line g = ft3 certified herd # i. volume of wash water according to structural design ft3 j.' excess rainfall over evaporation according to design ft3 k. (lines h + i +i) x 7.48 x 30 days = gallons line f 4. Total PAN to be land applied during draw down period I. current waste analysis dated S ? ®3 1,3 Ib/1000 gal. m. (lines e + k) x line I = lb PAN 1000 REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE 11. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY PoA (30 Day) 2/21/00 1 1. structure ID: • 2. structure ID: line m = lb PAN line m = lb PAN 3. structure ID: line m = lb PAN 4. structure ID: line m = lb PAN . 5. structure ID: line m = lb PAN 6. structure ID: line m = lb PAN n. lines 1 +2+3+4+5+6 = _ lb PAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAYDRAW DOWN PERIOD_ DO NOT LIST FIFA nc Tn W14l!`u DAKi rAkl kl^r or A VIM 1..l L.L,L... I........, _... o. tract # p. field # q. crop r. acres �� 1f L0° pl/ s. remaining IRR-2 PAN balance (lb/acre) t. TOTAL PAN J3A6ANGE— FOR IN (Ibs.)el�P e oow�-.-�s- u. application tnrindow1 9 1 rb�llo �� 5. A 3,3 Z4 h3 9 0 1 1,1 a 3 L•}9}p fY IIYC I.} /.Y.1.. .....�ir.r ......1: •. J -- •-r-••�•••a .•rr•...,...,11 V.- v, 1IVAl c1up appliu iun Deginnmg aate Tor available receiving crops during 30 day drawn down period V. Total PAN available for all fields (sum of column t) = lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE ^y, I 97I ».a 8 Y/ 1 PoA (30 Day) 2121/00 2 w. Total PAN to be lantapplied (line n from section II) lb. PAN x. Crop's remaining PAN balance (line v from section III) = lb. PAN y. Overall PAN balance (w - x) = lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility provide information regarding the herd population and lagoon freeboard levels at the receiving facility. NARRATIVE: VV 7a,13 p 600,9 c�all�,s�a�� _ �1.3 �, 0 9 XoKs if W f e2 �a she �y s 5 ?. % W5 ` 1%/0o011 PoA (30 Day) 2/21/00 3 PLAN OF ACTIO#oA) FOR HIGH FREEBOARD ATNIMAL FACILITIES FIVE (5) DAY DRAW DOWN PERIOD. I. TOTAL VOLUME TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): wsp 2. Current liquid volume in structural freeboard a. current liquid level according to marker inches b. designed structural freeboard zone y _ inches (Normally 12 inches or greater) c. line b.- line a (inches within structural freeboard) _ g inches d. top of dike surface area according to design _ ft 2 (area at below structural freeboard elevation) e. line c x line d x 7.48 gallons = 8 &.2 Sgallons 12 ft *3. Projected volume. of waste liquid produced during draw down period f. temporary storage period according to structural. design days s g: volume of waste.produced according to structural design ft3 h. actual waste produced = current herd # x line g ft certified herd # L J� i. volume of wash water according to structural design ft3 j. excess rainfall over evaporation according to design ft3 9 k. (lines x7.48x 5d s = ( 1) _� gallons line f 4. Total volume of waste to be land applied during 5 day draw down I. total volume to be land applied line a + hie- -= /gallon i^ "� aowe /352�5 so-UonS w,Ksf le J 70 /eac Mc�,�,h�Kw 'd ,*tarto REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE WITH A LIQUID LEVEL WITHIN THE STRUCTURAL FREEBOARD ELEVATIONS II. TOTAL VOLUME OF WASTE STORED WITHIN STRUCTURAL FREEBOARD ELEVATIONS FOR ALL WASTE STRUCTURES FOR FACILITY PoA (5 Day) 2/21/00 • 1. structure ID: W S P .3 2. structure ID: 3. structure ID: 4. structure I 5. structure I 6. structure ID: n. lines 1+2+3+4+5+6 = o. line n = 27,154 line I = 3 5- gallons line I = gallons line I = gallons line I = gallons line I = gallons line I = gallons 3 � a 45 gallons acre -inches III. TOTAL ACRES AVAILABLE TO RECEIVE WASTE DURING 5 DAY DRAW DOWN PERIOD 1,2 While this section deals with hydraulic loading capacities, applications cannot exceed agronomic rate for receiving crop according to its certified waste plan 2 Fields with no remaining PAN balance, no receiving crop, and/or completely aturated are not considered available to receive waste at e e4 s 5 s a p. tract # q. field # r. soil type S. crop t. acres u. remaining IRR-2 PAN balance (lb/acre v. maximum application rate fmAwy, 41(0n5qv w. maximum application amount (inches) 3ba a,4,s CgeI C. S, E, r519 8000 40D o i, I A aA dz-vd eke ,„ .; a Sq, a a 0a.3a '9oo0 000 Or I.af ss S B 000 a goo aS.0 !a S,000 D00 00D x. total acres available during 5 day draw'down (sum of column t) = 19-9,1 cres IV. FACILITY'S PoA OVERALL HYDRAULIC LOAD TO BE LAND APPLIED PER ACRE Y. line = �D.0 `t��an5 per acre to be applied within 5 days line x PoA (5 Day) 2/21/00 2 E • If unable to land apply hydraulic load listed in line y, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new hydraulic load based on new information. Plan to land apply hydraulic load: 1. Describe moisture conditions of fields? (e.g./ Is there water standing in field; does irrigation equipment mar down in field; "trafficability" across soils; will soils absorb application without runoff etc.) 2. Date and amount of last rainfall event? 3. Dates of last waste application event per field 4. Given optimum soil and weather conditions, is irrigation equipment capable of applying the volume in line "n" at appropriate seasonal (i.e. winter) application rates within five days? 5. Irrigation schedule for next 5 days - include daily schedule; proposed application rates and amounts per irrigation event; changes made in gun sizes, nozzles, "o" rings, operating time, travel speed, etc. to meet proposed changes in application rates and amounts; and any other information for consideration PoA (5 Day) 2121/00 3 PLAN OF ACTIO*oA) FOR HIGH FREEBOARD ANIMAL FACILITIES FIVE (5) DAY DRAW DOWN PERIOD, I. TOTAL VOLUME TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): 2. Current liquid volume in structural freeboard a. current liquid level according to marker_ inches b. designed structural freeboard zone inches (Normally 12 inches or greater) c. line b - line a (inches within structural freeboard) __ inches d. top of dike surface area according to design _ ftz (area at below structural freeboard elevation) e. line c x line d x 7.48 allons gallons 12 ft Q 3. Projected volume of waste liquid produced during draw down period C f. temporary storage period according to structural design days K g: volume of waste.produced according to structural design ft . h. actual waste produced = current herd # x line.g _ ft certified herd # i. volume of wash water according to structural design ft3 �r �3 j. excess rainfall over evaporation according to design ft3 sg �° k. (lines h + i + j) x 7.48 x 5 days = gallons line f 4. Total volume of waste to be land applied during 5 day draw down 1. total volume to be land applied line e+4144e-lc =I �� 36-6 gallo s j,-, — 191,3S6 �a&0.+5 k-..csj rviaXimµrn v d maz4 r_ REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE WITH A LIQUID LEVEL WITHIN THE STRUCTURAL FREEBOARD ELEVATIONS If. TOTAL VOLUME OF WASTE STORED WITHIN STRUCTURAL FREEBOARD ELEVATIONS FOR ALL WASTE STRUCTURES FOR FACILITY PoA (5 Day) 2121/00 1 0 1. structure ID:_ line I = 11 3S 6 gallons 2. structure ID: line I = gallons 3. structure ID: line I = gallons 4. structure ID: line I = gallons 5. structure ID: line I = gallons 6. structure ID: line I = gallons n. lines 1 + 2 + 3 + 4 + 5 + 6 = o. line n = 27,154 ��'•�� 35 �a gallons acre -inches III. TOTAL ACRES AVAILABLE TO RECEIVE WASTE DURING 5 DAY DRAW DOWN PERIOD' 2 While this section deals with hydraulic loading capacities,applications cannot exceed agronomic rate for receiving crop according to its certified waste plan 2 Fields with no remaining PAN balance, no receiving crop, and/or completely saturat d are al not considered available to receive waste P. tract # q. field # r. soil type S. crop t. acres u. remaining IRR-2 PAN balance (Ib/acre v. maximum application rate 9 atis q L w. maximum application amount 1 3 al 33 r T,,3 A tea 4 ; e2u - 4P-, AIWI 6813 l a Iwo 9000 6 goo Sb 6 `loo :Z�qiqq 3,q 9,io Cec; Cow„ S' /5, /7s .9000 123,900 x. total acres available during 5 day draw'down (sum of column t) q,3 acres IV. FACILITY'S PoA OVERALL HYDRAULIC LOAD TO BE LAND APPLIED PER ACRE l (ons Y. line o = d t)p line x asimper acre to be applied within 5 days PoA (5 Day) 2/21/00 2 QPa� �Q A. If unable to land apply hydraulic load listed in line y, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new hydraulic load based on new information. Plan to land apply hydraulic load: 1. Describe moisture conditions of fields? (e.g./ Is there water standing in field; does irrigation equipment mar down in field; "trafficability" across soils; will soils absorb application without runoff , etc.) 2. Date and amount of last rainfall event? 3. Dates of last waste application event per field 4. Given optimum soil and weather conditions, is irrigation equipment capable of applying the volume in line "n" at appropriate seasonal (i.e. winter) application rates within five days? 5. Irrigation schedule for next 5 days - include daily schedule; proposed application rates and amounts per irrigation event; changes made in gun sizes, nozzles, "o" rings, operating time, travel speed, etc. to meet proposed changes in application rates and amounts; and any other information for consideration PoA (5 Day) 2/21/00 3 WATF Mr. Tim Smitherman Shady Grove Dairy 1040 Hoot Owl Hollow East Bend, NC 27018 Michael F. Easley, Governor William G. Ross Jr., Secretary • North Carolioartment of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality SUBJECT: Request for Information Inadequate Freeboard Shady Grove Dairy, #99-12 Yadkin County Dear Mr. Smitherman: June 12, 2003 CERTIFIED MAH, 7001 2510 0001 4778 5642 RETURN RECEIPT REQUESTED On May 15, 2003 a representative of the Division of Soil and Water Conservation informed the Division of Water Quality (DWQ) that there was inadequate freeboard in two of the waste storage ponds serving this facility. At the time of the call, the waste level of the left free -stall waste pond was in the structural freeboard and only two inches from overflowing. The waste level of the right free -stall pond was in the storm storage and reported to be only 15 inches. This lack of adequate freeboard is in non-compliance with the Certified Animal Waste Management Plan (CAWMP), deemed permit, and NCGS 143-215.10E. This non-compliance is also subject to an appropriate enforcement action by DWQ. This action can consist of one or more of the following: a Notice of Violation (NOV); a civil or criminal enforcement action; a court ordered injunction; and/or a requirement to apply for coverage under an individual permit. The.action chosen will be based on complete evaluation of all factors that resulted in the inadequate freeboard; the actions taken to restore the needed freeboard; and the actions being proposed to prevent the problem from reoccurring . To assist us in our review, please provide the Winston-Salem Regional Office with an evaluation of the reasons for the freeboard deficiency(s) and a strategy to prevent future freeboard defrciency(s). This evaluation and strategy must include but is not limited to the following: . Current Freeboard levels Freeboard levels in the lagoons for the previous 12 months Spraying records for the past 12 months Rainfall records for this site (if available) Cropping system and Plant Available Nitrogen (PAN) specified in the CAWMP. If the cropping system was not in compliance with the facility's CAWMP, provide details of the cropping system in place for the past 12 months. N. C. Division of Water Quality/Water Quality Section 585 Waughtown Street Winston-Salem, NC 27107 (336) 771-4600 :#'-8277 VK AS A NWERR Customer Service 1 800 623-7748 Shady Grove Dairy June 12, 2003 Page 2 A summary of actions taken to restore the needed freeboard in the waste storage ponds including but not limited to removal of animals from the site, delay of restocking of animals, pumping and hauling waste to another site (specify site), securing additional irrigation equipment, and securing additional application sites. A description of water conservation measures in use at the facility and the date(s) installed. If not submitted already, provide a Plan of Action (POA) for the right and left free -stall waste storage ponds, detailing how the facility will return to compliance. Provide a detailed description of the actions taken, or proposed, to insure that there are no further freeboard violations at this facility. lie requested documentation must be received by the Winston-Salem Regional Office within 10 days following receipt of this letter. Once this information is received and evaluated by DWQ staff, a determination will be made as to the appropriate compliance/enforcement actions to be taken. Your case will be evaluated on its own merit. The efforts made to resolve the problem once identified, and efforts proposed to prevent future problems will be positive factors in this determination. Nothing in this letter should be taken as removing from you either the responsibility or liability for this non -compliant event or future cases of non-compliance. If you have any questions regarding this letter, please do not hesitate to contact Melissa Rosebrock or meat (336) 771.4600. .. Sincerely, Steve Mauney, Acting Supervisor Winston-Salem Regional Office Division of Water Quality cc: Rocky Durham — DSWC MRO Yadkin County SWCD/NRCS Nancy Keith — NC Cooperative Extension Service Non -Discharge. Compliance/Enforcement Unit WSRO:Eacility_Files:� Central Files d SENDER: :2• Complete items 1 and/or 2 for additional services. I also wish to receive the 0 • Complete items 3, 4a, and 4b. following services (for an • Print your name and address on the reverse of this form so that we can return this extra fee): w card to you. > • Attach this farm to the front of the mailpiece, or on the back if space does not 1. ❑ Addressee's Address m permit. on the mailpiece below the article number. i Write Wemm Receiptipwill 2. ❑ Restricted Delivery m t w • The Return Receipt will show to whom the article was delivered and the date delivered. Consult postmaster for fee. c 0 3. Article Addressed to: 4a. Article Number d Mr TimSmitherman ' Z 333 04-4 qS'I 5 e Shady Grove Dairy 4b. Service Type 0 1040 Hoot Owl Hollow i,'` ❑ Registered Certified ❑ )Express Mail Elinsured EASY Bond NC 27018 �p Return Receipt for Merchandise COD 7. Date of elive i 5. Received By: (Print Name) 8. Addre see's Address (Only i/ requested and lee is paid) 6. Siignat .. (Addressee or Agent) 0 ^ 2 Ps Form 3811, December 1994 102595-98-B-0229 Domestic Return Receipt UNITED STATES POSTAL SERVICE yE First -Class Mail Postage & Fees Paid LICPC d. . • Print your name; NC DENR WATER QUALITY SECTION - M fZ 585 WAUGHTOWN STREEET REICEIVED WINSTON-SALEM NC 27107 N.C. Dept. of EH _— JAN 14 2000 09 I;.Irn,Illrllnnllll rlillllillllullrilillllllllR 1 I'INnal Office Mr. Tim Smitherman Shady Grove Dairy, Inc. 1040 Hoot Owl Hollow East Bend, NC 27018 SUBJECT: Dear Mr. Smitherman: June 12, 2003 E Michael F. Easley Governor William G. Ross Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality CERTIFIED MAIL RETURN RECEIPT REQUESTED Request for Remission of Civil Penalty Pursuant to N.C.G.S. 143-215.6A(f) Shady Grove Dairy Yadkin County Case Number PC 02-024 PI-Sr';EIVED 4.0, bept. of EHNR JUN " 1 7 1003 Winston-Salem Regions! Office Your request for remission has been placed on the agenda for the July 10, 2003 meeting of the Environmental Management Commission's Committee on Civil Penalty Remissions. The Committee will convene immediately following the close of the regularly scheduled business meeting of the Environmental Management Commission in the Ground Floor Conference Room of the Archdale Building, 512 N. Salisbury St., Raleigh, North Carolina (see enclosed directions). You should arrive no later than 11:00 a.m. The factors to be considered by the Committee on Civil Penalty Remissions are whether: (a) one or more of the civil penalty assessment factors in G.S. 143B-282. 1 (b) were wrongly applied to the detriment of the petitioner; (b) the violator promptly abated continuing environmental damage resulting from the violation; (c) the violation was inadvertent or the result of an accident; (d) the violator had been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Customer Service: Mailing Address: Telephone (919) 733-5083 1-877-623-6748 1617 Mail Service Center Fax (919) 733-0059 Raleigh, North Carolina 27699-1617 State Courier #52-01-01 An Equal Opportunity /Affirmative Action Employer 50% recycled/ 1046 post ­consumer paper httpJ1h2o. enr. state. nc. us NCDENR Location: 512 N. Salisbury St. Raleigh, NC 27699-1617 You or your representative will be allowed approximately five minutes for your presentation. A representative from the Division of Water Quality will present the case against remission. The Committee on Civil Penalty Remissions may remit none of the penalty, a part of the penalty, or the entire penalty. The entire amount of the penalty can only be remitted when the violator has not been assessed civil penalties for previous violations, and when payment of the civil penalty will prevent payment for the remaining necessary remedial actions. You also have the option of paying the civil penalty of $1,348.35 if you decide not to request remission. If you choose to pay the penalty, please call Steve Lewis at .(919) 733-5083, extension 539, so that we can remove the case from the schedule. Please make your check payable to the Department of Environment and Natural Resources and reference the case number. Send payment within 30 days of your receipt of this letter to the attention of: Mr. Steve Lewis DWQ 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If you are unable to attend on this date, please notify us at least 10 working days in advance and your hearing will be rescheduled. Exceptions to the 10-day notice will be made in the event of emergency situations. If you have any questions concerning this matter, please feel free to contact me at (919) 733-5083, extension 539. Sincerely, Steven C. Lewis cc: Steve Mauney, Winston-Salem Regional Office +Melissa Rosebrock, jWSRO File PC 02-024 NCDENR MAY 2 9 2111 North Carolina Department of Environment and Natural Resources tf� Michael F. Easley, Governor William G. Ross Jr., Secretary Division of Soil and Water Conservation May 16, 2003 Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, North Carolina 27018 SUBJECT: Operation Review Notice of Referral Shady Grove Dairy Facility No. 99-12 Yadkin County Dear Mr. Smitherman, On May 15, 2003, an Operation Review was conducted of Shady Grove Dairy, facility no. 99-12. This Review, undertaken in accordance with G.S. 143-215.1013, is one of two visits scheduled for all registered livestock operations during the 2003 calendar year. During the operation review, the following items were noted: • The waste level of the left free -stall waste pond was in the structural freeboard at approximately two inches. • The waste level of the right free -stall waste pond was in the storm storage at approximately 15 inches. • Maximum liquid markers need to be visible and be graduated from the lowest point of the dam. • The waste pond embankments need to be mowed. • The 2002 soil analyses were not available. • The crops in field 2, 3, and 4 of Tract 4580 are not consistent with the waste plan. It was for these reasons that your operation was referred to the Division of Water Quality for further investigation and possible enforcement action. G.S. 143-215.10E requires me to notify the Division of Water Quality and the owner/operator of these observed violations. A copy of the operation review report is enclosed for your information. Site findings and recommended corrective actions as discussed are noted in the comment sections. Please remember that in order for your facility to be in compliance with environmental regulations, animal waste cannot be discharged into the waters of the State, and the animal waste collection, treatment, storage and disposal systems must be properly sized, maintained and operated under the responsible charge of a certified operator. 919 North Main Street, Mooresville, North Carolina 28115 Phone: 704-663-16991 FAX: 704-663-60401 Internet: www.enr.state.nc.us An Equal Opportunity 1 Affirmative Action Employer— 50% Recycled 110% Post Consumer Paper The Division of Soil and Water Conservation appreciates your cooperation with this Operation Review. Please do not hesitate to call me at 704/663-1699 ext. 276 if you have any questions, concerns or need additional information. Sincerely, Rocky D. Durham Environmental Engineer I Enclosure cc: Carroll Pierce, Division of Soil & Water Conservation Yadkin Soil and Water Conservation District Melissa Rosebrock, DWQ Winston-Salem Regional Office DSWC Regional Files Technical Assistance Site Visit Revort- 41 Facility Number 1 99 - I 12 Date: 5/15/03 Time: 9:50 Time On Farm: F 1-50-1 WSRO Farm Name Shady Grove Dairy County Yadkin Phone: (336)699-8136 Mailing Address 1040 Hoot Owl Hollow East Bend NC 27018 Onsite Representative Tim Smitherman Integrator Type Of Visit Operation Review Compliance Inspection (pilot only) Technical Assistance Confirmation for Removal ❑ No Animals -Date Last Operated: ❑ Operating below threshold ❑ Swine ❑ Poultry ® Cattle ❑ Horse Design Current Capacity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Purpose Of Visit Response to DWQ/DENR referral Response to DSWC/SWCD referral Response to complaint/local referral Requested by producer/integrator Follow-up Emergency Other... Design Current Capacity Population ❑ Layer ❑ Non -Layer ® Dairy ❑ Non -Dairy Purpose Of Visit Response to DWQ/DENR referral Response to DSWC/SWCD referral Response to complaint/local referral Requested by producer/integrator Follow-up Emergency Other... Design Current Capacity Population ❑ Layer ❑ Non -Layer ® Dairy ❑ Non -Dairy ® Dairy ❑ Non -Dairy 400 470 ❑ Other GENERAL QUESTIONS: 1. Is waste discharging from any part of the operation and reaching surface waters or wetlands? ❑ yes ® no 2. Is there evidence of a past waste discharge from any part of the operation that waste reached ❑ yes Ono surface waters or wetlands? 3. Does any problem pose an immediate threat to the integrity of the waste structure (large ❑ yes ® no trees, seepage, severe erosion, etc.)? 4. Is there evidence of nitrogen over application, hydraulic overloading or excessive ❑ yes ® no ponding requiring DWQ notification? 5. Is there evidence of improper dead animal disposal that poses a threat to the environment ❑ yes ® no and/or public health? 6. Is the waste level within the structural freeboard elevation range for any waste structure? ® yes ❑ no Structurel Structure 2 Structure 3 Structure 4 Structure 5 Identifier Milk barn WSP Free -stall RT. Free -stall LT. Roofed wet -stack Small WSP Level (inches) 18 15 2 30 24 CROP TYPES Ismall grain silage ICom, Silage Fescue -graze jOrchard Grass (hay) IRye grass (Graze) SPRAYFIELD SOIL TYPES CfB2 LcB3 Cp WkC3 7. What type of technical assistance does the onsite representative feel is needed? (list in comment section) 03/10/03 L Facility Number 99 - 12 Date: 5/15/03 PARAMETER O No assistance provided/requested ❑ 8. ❑ 9. Waste spill leaving site Waste spill contained on site TECHNICAL ASSISTANCE Needed Provided ® 10. Level in structural freeboard 25. Waste Plan Revision or Amendment ® ❑ ® 11. Level in storm storage 26. Waste Plan Conditional Amendment ❑ ❑ 27. Review or Evaluate Waste Plan w/producer ❑ ❑ ❑ 12. ❑ 13. Waste structure integrity compromised Waste structure needs maintenance 28. Forms Need (list in comment section) ❑ 29. Missing Components (list in comments) ❑ ❑ ❑ 14. Over application >= 10% & 10 lbs. [115. Over application < 10% or < 10 lbs. 30. 21-1.0200 re -certification ❑ ❑ [116. Hydraulic overloading 31. Five & Thirty day Plans of Action (PoA) ® ❑ ❑ 17. Deficient irrigation records 31. Irrigation record keeping assistance ❑ ❑ ❑ 18. ❑ 19. Late/missing waste analysis Late/missing lagoon level records 32. Organize/computerization of records ❑ ❑ 33. Sludge Evaluation ❑ ❑ ® 20. Late/missing soils analysis ❑ 21. Crop needs improvement 34. Sludge or Closure Plan ❑ ❑ ® 22. Crop inconsistent with waste plan 35. Sludge removal/closure procedures ❑ ❑ 36. Waste Structure Evaluation ❑ ❑ ❑ 23. Irrigation maintenance deficiency ❑ 24. Deficient sprayfield conditions 37. Structure Needs Improvement ® ❑ 38. Operation & Maintenance Improvements ❑ ❑ 39. Marker check/calibration ® ❑ Regulatory Referrals 40. Site evaluation ❑ ❑ ® Referred to DWQ Date: 5/16/2003 41. Irrigation Calibration ❑ ❑ ❑ Referred to NCDA Date: ❑ Other... 42. Irrigation system design/installation El El 43. Secure irrigation information (maps, etc.) ❑ ❑ LIST IMPROVEMENTS 44.0 Operating P 9 improvements (pull signs, etc.) ❑ El MADE BY OPERATION 45. Wettable Acre Determination ❑ ❑ 1 46. Evaluate WAD certification/rechecks ❑ ❑ 47. Crop evaluation/recommendations ❑ ❑ 2, 48. Drainage work/evaluation ❑ ❑ 49. Land shaping, subsoiling, aeration, etc. 50. Runoff control, stormwater diversion, etc. ❑ ❑ ❑ ❑ 3. 51. Buffer improvements ❑ ❑ 52. Field measurements(GPS, surveying, etc.) ❑ El 4' 53. Mortality BMPs ❑ ❑ 54. Waste operator education (NPDES) El ❑ 5. 55. Operation & maintenance education ❑ ❑ 56. Record keeping education ❑ ❑ g, 57. Crop/forage management education ❑ ❑ 58. Soil and/or waste sampling education ❑ ❑ 03/10/03 Facility Number 99 - 12 Date: F 5115/03 Waste analysis: 5-07-03 ALD (1) 2.3 Ibs.N/1000 gals. I, ALD (2) 7.3 Ibs.N/1000 gals. B, ALD (3) 11.6 Ibs.N/1000 gals. ALD (4) 5.5 Ibs.N/1000 gals. B, ALD (5) 0.28 12-30-02 ALD (1) 2.8 Ibs.N/1000 gals. I, ALD (2) 5.0 " ", ALD (3) 7.7 " " ALD (4) 11.6 " ", ALD (5) 0.92 " ", ALD (5656) 4.5 Soil analysis dated 3-06-03 The left back waste storage pond is within the structural freeboard level at approximately two inches below the top of dam. ie facility will have to be referred to the division of water quality as required by law. A five and a thirty day plan of action will ost likely be required for lowering the two back waste ponds to the maximum liquid level. Contact your technical specialist r help with these plans. Could not locate the 2002 soil analysis. The 12-30-02 waste analysis could not be located with the other waste analyses. :)me of the Fall waste applications had the wrong waste analysis used. Fields 2,3,and 4 of tract 4580 are Fescue and rye ass pasture, the waste plan lists small grain and corn silage. Could not locate a maximum liquid level marker in any waste orage pond. The waste storage pond embankments need to be mowed for easy visual inspection and to deter vectors. Facility has a certification for 600 head now. Provided Mr. Smitherman with some Slurr I and Slurr II forms. TECHNICAL SPECIALIST IRocky Durham SIGNATURE Date Entered: 5/16/03 Entered By: IRocky Durham 3 03/10/03 Information contained in this fnimal basels from nonAgency sourc andis considered Operation Telephone L DWQ Facility Number Farm Name Caller's Name Cal lees Phone # Access to Farm 9s —lz Shady Grove Dairy Rocky Durham O Reporting *Complaint Farm Accessible from main road OO Yes O No Animal Population Confined Depop Feed Available Mortality OO Yes O No O Yes *No OO Yes O No O Yes p No Pumping S Yes O No Equipment Available Fields O Yes O No Rosebrock Date /15/2003 Time C Control Number 159 Region SRO Lagoon Questions_ O Yes 0 No Breached Inundated O Yes O No Overtopped O Yes No Water on O Yes No Outside Wall Dike Conditions O Yes *No Level Freeboard Plan Due Date Date Plan Date Freeboard Inches Lagoonl Lagoon2 15 Lagoon3 Lagoon4 Lagoons Lagoon6 (? equals blank) Received Level OK 5/16/2003 � C 5/17/2003 � C 0 0 C C 0 0 C Comments2 `o�OF WATF9OG ( , 4'Iept. a Michael F. Easley MAY U 1* 2003 Governor Ul r r, y r ^_ mss illia: G. Row Jr., Secretary Department'.W;fL_dment and Natural Resources O Y r•.r..( <� - a w W. Klimek, P.E. Director �� Division of Water Quality April 22, 2003 Mr. Tim Smitherman, President CERTIFIED MAIL Shady Grove Dairy, Inc. RETURN RECEIM 1040 Hoot Owl Hollow East Bend, NC 27018 RE: Request for Remission -of Civil Penalty File No. PC 02-024 Farm #99-12 Yadkin County Dear Mr. Smitherman: In accordance with G.S. 143-215.6A(f) and my delegation by the Secretary of the Department of Environment and Natural Resources, I considered the information submitted in support of your request for remission and hereby remit $300.00 of the civil penalty assessment. The revised civil penalty is therefore $1,348.85 ($1,200.00 civil penalty plus $148.85 investigative costs). There are two options available to you. You may choose to pay the reduced civil penalty assessment or you may present a request for remission to the Committee on Civil Penalty Remissions of the Environmental Management Commission. If you choose to pay the penalty, please make your check payable to the Department of Environment and Natural Resources, reference the case number on the check, and send it within thirty (30) days of your receipt of this letter to the attention of: Mr. Steve Lewis DWQ 1617 Mail Service Center Raleigh, North Carolina 27699-1617 You also have the option of presenting your request to the Committee on Civil Penalty Remissions, which is comprised of members of the Environmental Management Commission. You may present your request for remission to the committee and a representative from the Division of Water Quality will present the case for the full amount of the original penaltv. The Committee on Civil Penalty Remissions will then render a final and binding deci����y gin accordance with NCGS 143B-282. I (c). C►Vv� NCDENR Customer Service: Mailing Address: Telephone (919) 733-5083 Location: 1-877-623-6748 1617 Mail Service Center Fax (919) 733-0059 512 N. Salisbury St. Raleigh, North Carolina 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617 An Equal Opportuniry/Alftrmative Action Employer 50% recycled/ 1096 post -consumer paper httpY1h2o. enr.state.nc.us If you would like to present your request for remission to the Committee on Civil Penalty Remissions, please notify Steve Lewis at the above address within 30 calendar days. The next scheduled committee meeting is in Raleigh on July 10, 2003. If you are unable to attend on this date, your request will be scheduled for a meeting at a future date. Thank you for your attention to this matter. If you would like a receipt that your check or request for remission was received, please send it via certified mail. Please feel free to contact Steve Lewis at (919) 733-5083, extension 539 or Linda Fitzpatrick at (919) 733-5083, extension 526, if you have any questions. Sincerely, Alan W. Klimek, P.E. AWK/scl cc: Steve Mauney, Winston-Salem Regional Supervisor RE �c g en k; WSRO File # PC 02-024 Central Files Michael F. Easley - Governor r William G. Ross Jr., Secretary y Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 3, 2003 RECEIVED Mr. Tim Smitherman i' N.C. pert: of Ei-4NR 1040 Hoot Owl Hollow East Bend, NC 27018 -MAR - 5 ?m Winst(3t -SBtiem, RE: Remission Request Regional Office i Shady Grove Dairy Yadkin County File #PC 02-024 Dear Mr. Smitherman: This letter is to acknowledge receipt of your request for remission of the civil penalty levied against the subject facility. This request will be reviewed at the next scheduled conference on April 2, 2003, and you will be notified about the Division's decision concerning remission. If you have any questions, please call me at (919) 733-5083, ext. 539. Sincerely, Steve Lewis Non -Discharge Compliance & Enforcement cc: Steve Mauney, Winston-Salem Regional Supervisor w/attachment e a.Rosebroc , WSRO Regional Office w/attachment Central Files File # PC 02-024 w/ 3 attachments Customer Service: Mailing Address: Telephone (919) 733-508.3 1-877-623-6748 1617 Mail Service Center Fax (919) 733-0059 Raleigh, North Carolina 27699-1617 State courier #52-01-01 An Equal Opportunity/Affirmative Action Employer 50.. recycled/ 10— post -consumer paper h ftpl/h2o. enr. sta te. nc. us p'Aw NCDENR Location: 512 N. Salisbury St. Raleigh, NC 27699-1617 STATE OF NORTH CAROLINA COUNTY OF YADKIN IN THE MATTER OF ASSESSMENT OF CIVIL PENALTIES AGAINST FACILITY NO. 99-12 ENVIRONMENTAL MANAGEMENT COMMISSION WAIVER OF RIGHT TO AN ADMINISTRATIVE HEARING AND STIPULATION OF FACTS FILE NO. PC 02-024 Having been assessed civil penalties totaling $1648.85 for violation(s) as set forth in the assessment document of the Director of the Division of Water Quality dated, January 2, 2003, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above -stated matter and does stipulate that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the Director of the Division of Water Quality within thirty (30) days of receipt of the civil penalty assessment. No new evidence in support of a remission request will be allowed after thirty (30) days from the receipt of the civil penalty assessment. This the 2 =� day of Fe— & , 20j23 SI NATURE ADDRESS TELEPHONE Shady Grove Dairy, Inc Shady Grove Dairy, Inc Pho 33""-3799 1040 Hoot Owl Hollow F= 33"99-2724 6R Bad, NC DOW &.a& MMK January 24, 2003 Mr. Steve Lewis NCDENR DWQ 1617 Mail Service Center Raleigh, NC 27699-1671 Dear Mr. Lewis: The Civil Penalty charged to Shady Grove Dairy is just too much. There are several reasons why I feel this way. The pond involved is not a waste storage facility. It only collects some runoff from an old concrete lot that was constructed a long time ago by my father. The total capacity is around 6 truckloads. The nitrogen content of this water is less than 1 % and no overflow reached the state's water. There was no clean-up cost involved We have never been charged with any violations before. After your representative observed the seepage, a pump was borrowed and two truckloads were hauled to a lagoon within 1 day. This was done during a 6" snowstorm. This is probably no excuse for this problem, but you guys have no idea how hard we worked to get our regular lagoons pumped and hauled during all the wet weather we had in October and November. And we cannot afford your penalty considering how bad milk prices are. Sind, Tim Smitherman President Shady Grove Dairy, Inc. - n \VWN4 A � Michael F. Easley, Governor \Ot' 9oG William G. Ross Jr., Secretary North Carolina Went of Environment and Natural Resources f� r Alan W. Klimek, P.E. Director Division of Water Quality O 'C February 14, 2003 Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, NC 27018 SUBJECT: Animal Waste Violations Shady Grove Dairy, #99-12 Yadkin County Dear Mr. Smitherman: This letter is in response to questions that arose during your December 4, 2002 compliance inspection and subsequent phone conversation with me on January 8, 2003. This correspondence is to clarify what water quality violations exist at your facility and what needs to be done to bring Shady Grove Dairy into compliance. I. Water Quality Violations: 1. You have two waste storage structures that are not incorporated into your Certified Animal Waste Management'Plan (CAWMP)'dated May 15, 2002. One of the two structures in question is a small waste holding pond, just below the new milk parlor, that receives a small amount of run-off from the milk barn lot. As you recall, this waste structure was overflowing during your compliance inspection and resulted in a civil penalty assessment. You also stated during the inspection that you did not have access to the waste storage structure due to construction of the new milk parlor. 2. Another, uncertified structure, is being used as a wet -stack to store animal waste from the newest freestall bam. This wet -stack is roofed, and has a loosely packed earthen berm pushed around its sides. At the time of your compliance inspection, the animal waste in this new structure was only 18 inches from overflowing the earthen berm. IThe right-freestall waste storage structure still lacks a maximum liquid level marker. 4. On the date of the compliance inspection, there were no records to document the Fall 2002 animal waste applications. 11. Required Corrective Actions: I. The waste in the smallest waste storage structure needs to be pumped out and land -applied according to your CAWMP. At least 24 inches of freeboard must be maintained at all times. A n NZDEN= N. C. Division of Water Quality/Water Quality Section 585 Waughtown Street Winston-Salem, NC 27107 (336) 7714600 Customer Service' �y 1 800 623-3-7748 Shady Grove Dairy February 14, 2003 Paee 2 2. The smallest waste storage structure needs to be closed out per NRCS standards as directed in your closure plan dated 5/12/02. If not closed out, this structure must have a maximum liquid marker installed and access must be available to this structure at all times. 3. If the smallest waste storage structure is not going to be closed, then it must also be incorporated into your CAWMP (see steps for certification of design and installation below). 4. The new wet stack must be incorporated into your CAWMP by a technical specialist (MRCS, SWCD, Cooperative Extension, professional engineer, etc.). Before incorporating this structure into the existing CAWMP, the design for this new storage system must first be certified by a professional engineer (PE) (see attached Animal Waste Management Plan Certification section H.A.). Secondly, the installation of the new storage system must also be certified by a PE (see certification form section III.A.). A PE is now required because the new system was not designed or installed according to NRCS standards. Note -that, if the new wet -stack cannot be incorporated into the CAWMP, then the structure may NOT be used for the storage of animal waste. V/5. A maximum liquid level marker must be installed immediately on the right-freestall waste storage structure. v/ 6. Animal waste application records for August through December 2002 are to be submitted to our office for review. Also, any waste analyses results for this period are to be submitted as well. If you have any questions regarding this correspondence or other water quality issues, please contact me at (336) 771-4608 ext. 265. Sincerely, Melissa Rosebroc Water Quality Specialist Winston-Salem Regional Office cc: DWQ Non -Discharge Compliance and Enforcement Unit Yadkin County Natural Resources Conservation Service/Soil and Water Conservation District Rocky Durham — DSWCD MRO Marlene Salyer —DSWCD WSRO Nancy Keith — NC Cooperative Extension Service � "SRO�aciIity Fi�3 Central Files rFRO _ u Michael F. Easley, Governor ^ , , William G. Ross Jr., Secretary North Carolina Ament of Environment and Natural Resources Gregory J. Thorpe, Ph.D. `1V Acting Director llll� _ Division of Water Quality Division of Water Quality November 16, 2001 CERTIFIED MAIL 7099 3400 0006 9313 7380 RETURN RECEIPT REQUESTED Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, NC 27018 SUBJECT: Notice of Violation Compliance Inspection Shady Grove Dairy, #99-12 Yadkin County Dear Mr. Smitherman: On November 2, 2001 Melissa Rosebrock of the Division of Water Quality's Winston-Salem Regional Office performed a compliance inspection at the Miller Brothers Farm in Yadkin County. While most farm operations appeared to be improved since the last inspection, Staff noted some recordkeeping violations and other concerns that still warrant your immediate attention. A copy of the inspection is enclosed for your review. The following items should be addressed immediately: 1. A plant available nitrogen (PAN) balance needs to be maintained for all fields that have received animal waste. Specifically, forms IRR-2, SLD-2, and SLR-2 need to be maintained. You should also use "usable acres" in performing these calculations. Since a PAN balance was not calculated for any of the waste application fields, we cannot verify that an overapplication did not occur. 2. Tract 6018, which received animal waste this past year, is not listed in the Certified Animal Waste Management Plan (CAWMP) for "Solids Application." Please contact your technical specialist. 3. Additionally, the SLR-1 form should be labeled so that the corresponding waste sample result may be matched to the appropriate waste storage pond. Note that failure to maintain adequate records as described above is a violation of NCGS 143- 215.1, the CAWMP, and deemed permit. Be advised that North Carolina General Statutes provide for penalties of up to $25,000 per day per violation as well as criminal penalties for violations of state environmental laws and regulations. � 4 NCDENR Customer Service Division of Water Quality / Water Quality Section 1 800 858-0368 - 585 Waughtown Street Winston-Salem, NC 27107 Phone: (336) 771-4600 Fax: (336) 771-4630 Internet httpJ/wq.ehnr.state.nc.us 7/r� LI Shady Grove Dairy November 16, 2001 Page 2 4. The south side of the smallest waste storage pond has moderate erosion. Cattle must be kept of the dam of this waste storage pond immediately and permanently. We suggest that the damaged area be repaired and/or reseeded. 5. The waste storage pond described in #4 above still lacks a maximum liquid level marker. Please contact the Yadkin SWCD as soon as possible a was a eve lowered. The Winston-Salem Regional Office appreciates your cooperation in these matters. If you have any questions concerning this Notice, please contact Melissa Rosebrock or me at (336) 771-4600. Sincerely, Larry D. Coble Water Quality Supervisor cc: DWQ Non -Discharge Compliance and Enforcement Unit Yadkin County Natural Resources Conservation Service/Soil and Water Conservation District Rocky Durham — DSWCD MRO Marlene Salyer —DSWCD WSRO Nancy Keith — NC Cooperative Extension Service WSRO Facility Files Central Files %I ■ Coirlplete Items 1, 2; and 3. Also complete item.4. if Restricted Delivery is desired. A. Received by (Please Print Clearly) I e. Date of Del 1�-be Q ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. C. Signature ❑ Agent ❑ Addre D. Is delivery address different from Item 1? ❑ Yes If YES, enter delivery address below: ❑ No 1. Article Addressed to: Mr Tim SmithermanT j 1040 Hoot Owl Hollow 3. Service Type East Bend NC 27018 /Certified Mal 0 Express Mail ❑ Registered � etum Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ yes 2. Article Number (Copy from service labeo W11 3V6,0 ao 73 '• PSG Form 3811) July 1999 1 I I I e i � 1 'Domestic Return Receipt 102595-00-M-0952 UNITED STATES POSTAL SERVICE Paid '"" 1S$ Ai1O46 NOV • Sender:- Please RECEIVED NC DENR N.C. Dept, of ENR WATER UALITY SECTION 85 WAUQ_ NOV2 GH OWN STREET 1" 1001 WINSTON SALEM NC 27107-2241 Winston-Salem Regional v, ice as I I I I I I I I I I I I I I I I I I I I I I I I I I I I I i I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I II m -FAX NO. : 336 699 2724 • Feb. 10 2000 10:25AM P2 Y February 5, 2000 Ms. Melissa Rosebrock NC Dept of Environment & Natural .Resources Division of Water Quality Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Regarding the issue of keeping proper waste application records, I see no problem with maintaining than, as you would like. Other issues: *Nancy Keith has been contacted about the small waste pond and has accounted for it. *Fencing which should be completed will reduce the area around the calving barn by April I. *Runoff from feeding area will be directed though a grassed waterway that will be completed by May 1. *I do not place the markers around the waste storage ponds, so I can't help you there. The soil conservation guys have been told about it. *Keeping the cattle confined to fenced areas is no problem if the state could be reasonable in the amount of land that is fenced off. In my case the dry -cow or milking cow pastures are fine. But the heifer pastures'has probably 15 acres of good land fenced off. In July of this past year the weeds and grass in some of this area was so thick I couldn't walk through it. It looked terrible. Basically I had a choice of spraying a lot of pesticides or letting the 40 heifers into this Area for 2 to 3 weeks. Which do you think was the best for water quality? If you could help me with this issue. I would appreciate it. Sincerely, FROM • FAX NO. : 336 699 2724 • Feb. 10 2000 10:25AM Pi Tim and Vicide Smitherman 1040 Hoot Owl Hollow East Bend, NC 27018 Telephone (336)699-3799 / FAX (336)699-2724 FAX COVER SHEET D. • . RE: i ar Total Number of Pages Including Cover SheetA NORTH CAROLINA • DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WINSTON-SALEM REGIONAL OFFICE TO: �MA •:' D E N R FAX TRANSMITTAL Division of Water Quality 585 Waughtown Street Winston-Salem, N.C. 27107 Phone: (336)771-4600 e FAX NUMBER: "J.J(o FROM: DATE: Number of pages (including cover page): e COMMENTS: .GmMi i �1 i e a-2--1?- B Fax:(336)771-4630 NORTH CAROLINA • DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WINSTON-SALEM REGIONAL OFFICE FAX TRANSMITTAL A4�• D E N R Division of Water Quality 585 Waughtown Street Winston-Salem, N.C. 27107 Phone: (336)771-4600 FAX NUMBER: FROM: DATE: 6 ?_1 16J O6 Number of pages (including cover page): "/Y Fax: (336)771-4630 NORTH*AROLINA DEPARTMENT OF .ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY WINSTON-SALEM REGIONAL OFFICE January 1 I, 2000 CERTIFIED MAIL NO: Z 333 044 981 RETURN RECEIPT REQUESTED Mr. Tim Smitherman Shady Grove Dairy 1040 Hoot Owl Hollow East Bend, N.C. 27018 SUBJECT: Notice of Violation Animal Operation Site Inspection Violation of NCGS 143-215.1OC Shady Grove dairy 99-12 Yadkin County Dear Mr. Smitherman: Ms. Melissa Rosebrock and Mr. Abner Braddy of this Office conducted a compliance inspection at your facility on December 22, 1999. While reviewing the files, it was noted that the Spring 1999 waste application records were not available. This deficiency was also noted during review by the Division of Soil and Water Conservation in July of 1999. Failure to have complete records is a violation of North Carolina General Statue 143-215.1 OC. Our staff also noted the following: - Cattle were not being confined to the fenced areas. Evidence of cattle waste was discovered on the bank of the stream and no broken fences or wire were found. - A small waste holding pond that receives a small amount of runoff from the -- milk barn lot needs to be accounted for in your Waste Utilization Plan (see July 1999 review). - The area around the calving barn was greatly eroded and denuded. We Suggest you contact your local NRCS office for assistance.in developing an, alternative loafing area. - Runoff from the feed stall area was running directly to the stream. Any non - permitted discharge of any type of wastewater to waters of the State is a violation of NCGS 143-215.1. '�'I - �fF 585 WAUGHTOWN STREET, WINSTON-SALEM, NORTH CAROLINA 27107 j9 s.�_ l _ PHONE 336-771-4600 FAX 336-771-4630 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLE./IOq POST -CONSUMER PAPER • Mr. Tim Smitherman Page #2 January 11, 2000 - No maximum liquid markers were visible for any of the waste storage ponds (See July 1999 review). Please be aware that continued violations could subject you to enforcement - action with the possible assessment of civil penalties of up to $25,000.00 per day, per violation. The Division also has the authority to seek injunctive relief should it become necessary. It is requested that a written response be submitted to this office by February 11, 2000, indicating the actions taken to correct the noted problems. Please address the information to the attention of Ms. Rosebrock. If you have any questions concerning this matter, please do not hesitate to call her or meat (336) 771-4600. Sincerely, Larry D. Coble Water Quality Supervisor cc: Non -Discharge Compliance Unit Regional Coordinator Yadkin County Soil & Water Conservation District NRCS Central Files WSRO State of North CaroLia Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Tim Smitherman 1040 Hoot Owl Hollow East Bend NC 27018 Dear Tim Smitherman: 1' •: 0 � ems•, MCDENR NORTH CAROumA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES July 17, 1998 RFC1"l�'EQ {v C. L,p't. o�1;I�R. JUL 2 2 1998 wIt�a11.1i[ RELj1j0f-1a1 Uffie& Subject: Special Agreement Certified Animal Waste Management Plan Shady Grove Dairy Facility Number: 99-12 Yadkin County As per Senate Bill 1217, which was ratified on June 21, 1996, and your application for Special Agreement which was received on March 9, 1998, the Environmental Management Commission (EMC) hereby proposes to enter into a special agreement with Tim Smitherman in order to allow additional time for Tim Smitherman to obtain and implement a certified animal waste management plan (CAWMP) for the subject facility. Please find enclosed the proposed Special Agreement. If you agree to abide by the dates and terms of the attached schedule, you must sign, date and return the enclosed documents to the attention of "Shannon Langley" at the letterhead address within fourteen (14) calendar days of your receipt of this letter. If you have already implemented your CAWMP or do not wish to enter into the Special Agreement, please provide us with a response to Mr. Shannon Langley within fourteen (14) calendar days of your receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with all terms and conditions of the North Carolina General Statutes 143-215.1 and the relevant rules promulgated thereunder. All dates and conditions of this agreement that are not met shall be subject to civil penalties, criminal penalties, injunctions and all other enforcement tools available to the Division of Water Quality. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% rerycled/10% post -consumer paper I Therefore, in order to avoid such enforcement actions, I urge you to read the Agreement carefully, make sure you understand your commitments under the Agreement, and contact Mr. Langley, if you do not understand or are confused about any condition of the agreement. If you have any questions concerning this matter, please do not hesitate to contact Mr. Shannon Langley at (919) 733-5083 ext. 571or Ms. Sonya Avant at (919) 733-5083 ext. 571. Sincere] A. Preston Howard, Jr. P.E. Attachment cc: Facility File — Non -Discharge CompliancelEnforcement Unit DWQ Regional Office Dewey Botts — Division of Soil and Water Shannon Langley Central Files • NORTH CAROLINA • ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF YADKIN IN THE MATTER OF ) SPECIAL AGREEMENT FACILITY NUMBER: 99-12 I lull Yl 11lvyi�f iumm Pursuant to provisions of North Carolina General Statutes (G.S.) 143-215.2(a) this Special Agreement is entered into by Tim Smitherman, hereinafter referred to as "OWNER', and the North Carolina Environmental Management Commission, an agency of the State of North Carolina created by G.S. 143B-282, and hereinafter referred to as the Commission: 1. "OWNER" and the Commission hereby stipulate the following: (a) "OWNER" has previously been deemed permitted in accordance with 15A NCAC 2H .0217 for the operation of an animal waste treatment works, but was unable to comply with 15A NCAC2H .0217 (a)(1)(E) requiring an approved animal waste management plan to be submitted by December 31, 1997. (b) Failure to obtain and implement a Certified Animal Waste Management Plan in accordance with 15A NCAC 2H .0217(a)(1)(E) is a violation of State Water Quality Regulations -and "OWNER" is within the jurisdiction of the Commission as set forth in G.S. Chapter 143, Article 21. (c) "OWNER" desires to continue to operate the animal waste treatment works as a Non -Discharge system. (d) "OWNER" has secured assistance from a certified technical to develop animal waste management system which, once certified, will meet or exceed all applicable guidelines and standards and will be able to comply with all aspects of the Commissions animal waste general permit. (e) During the term of this Agreement there will be no increase in Steady State Live Weight (SSLW) at the facility. Any new construction will be designed to accommodate only the SSLW for which the facility was registered in accordance with 15A NCAC 2H .0217(a)(1)(D). (e) Since this Special Agreement is by Consent, neither party will file a petition for a contested case or for judicial review concerning its terms. (f). Nothing in this Special Agreement shall be taken as absolving or relieving "OWNER" from any responsibility or liability for discharges of animal waste to surface waters of the State of North Carolina. 2. "OWNER" desiring to comply with the Permit identified in paragraph l (a) above, hereby agrees to do the following: (a) Undertake all necessary activities in order to obtain and implement a certified animal waste management plan by December 31, 1998. Farm Number: 99-10 • Special Agreement Page 2 (b) "OWNER" shall comply with all terms and conditions of the North Carolina General Statutes 143-215.1 and the relevant rules promulgated thereunder except 15A NCAC 2H .0217(a)(1)(E). (c) No later than fourteen (14) calendar days after the date identified in 2(a) above, submit to the Director of DWQ written notice of compliance or noncompliance therewith. In the case of noncompliance, the notice shall include a statement of the reason(s) for noncompliance, remedial action(s) taken, and a statement identifying the extent to which subsequent dates or times for accomplishment of listed activities may be affected. 3. "OWNER" agrees that unless excused under paragraph four (4), "OWNER" will pay the Director of DWQ, by check payable to the North Carolina Department of Environment and Natural Resources, stipulated penalties according to the following schedule for failure to meet the deadline set out in paragraph 2(a) above. Failure to obtain and fully implement a Certified $100.00 for the first seven days Animal Waste Management Plan by the date past the date identified in 2(a) identified in 2(a) above: $500.00 for each additional day 4. "OWNER" and the Commission agree that stipulated penalties are not due if "OWNER" satisfies the Division of Water Quality that noncompliance was caused solely by: a. An act of God; b. An act of war; c. An intentional act or omission of a third party, but this defense shall not be available if the act or omission is that of an employee or agent of the defendant or if the act or omission occurs in connection with a contractual relationship with the "OWNER"; d. An extraordinary event beyond the "OWNER'S" control. Contractor delays or failure to obtain funding will not be considered as events beyond the "OWNER'S" control; or e. Any combination of the above causes. Failure within thirty (30) days of receipt of written demand to pay the penalties, or challenge them by a contested case petition pursuant to G.S. 150B-23, will be grounds for a collection action, which the Attorney General is hereby authorized to initiate. The only issue in such an action will be whether the thirty (30) days has elapsed. 5. This Special Agreement and any terms and conditions contained herein, hereby supersedes 15A NCAC 2H .0217(a)(1)(E). 6. Noncompliance with the terms of this Special Agreement are subject to enforcement action in addition to the above stipulated penalties, including injunctive relief pursuant to G.S. 143-215.6(C). Farm Number: 99-1� • Special Agreement Page 3 7. The "OWNER", upon signature of this Special Agreement, will be expected to comply with all schedule dates, terms, and conditions of this document. 8. This Special Agreement shall expire upon owners submittal of a certified animal waste management plan. For Shady Grove Dairy Print Name of Owner Date Signature of Owner For the North Carolina Environmental Management Commission: Date Chairman of the Commission i\ l State of North Cara Department of Environment, and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director MEMORANDUM TO: Regional Water Quality Supervisor FROM: Shannon Langley SUBJECT: Application for special agreement NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL REsouRO3 ,RECEIVED N.C. Dept. of EHNR MAR 2 0 1998 Winston-Salem Regianal Office Please find attached a copy of application for special agreement for facility number 0-Ij . If you have any questions, please call me at 733-5083, ext. 581. ATTACHMENT J P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Shady Grove Dairy, Inc. P1.3,.e _2C 69?-3394 Attn: Shannon l-an. ley Division of Water (hlalih Pest Office Box 29535 Raleieh. NC 2762641535 Derr Sir: 1040 Hoot Owl Hollow Ea.0 13.,iNC 27U l D �Eg Vrt �March 06. 1998 MAR 0 9 593 CWALITY SECTION i)emplianco En. Since the adoption of State Regtdations (15A NCAC 2HA217(a) (1) (E). I have requested clarification of this law from m} local Farm Sen icc Agencc in Yadkimille. With their help I have established taccons and proper ;waste handling facilities. When I requested information about fencing off sreams. etc. I was told that only blue line streams would require fencing. I don't think there are any of these streams on our farm. In October of 1997 someone from vour department (I believe) came by our farm together with B.J. Cook of FSA in Yadkinville. They made no effort to identify themselves or state what their purpose was. Thev proceeded to wander around several areas. As I know Mr. Cook pretty well. I was not greatly concerned and continued working in the farm shop. It was disappointing to see them leave without even mc' ine the time to confer with me. NVhen I ask Mr. Cook about this occurrence two days later. he said that thev were in a hurrv. Two weeks later. I received a certified letter from FSA stating that I was to fence off every stream and dmw on our farm. I then contacted Mr. Cook to seek clarification as to what a draw was and to exactly whom we were dealing with. He referred me to Mike Mickey of Division of Water Quality in Winston-Salem. One week later Mr. Mickey came to our farm. but he said that his purpose in being there was only to inspect the lagoons to make sure they were not overfull. I related to him that we would not be in compliance by December 31. 1997. to which he showed very little concern. My problem is that one group of cows that we milk does not have sufficient shade provided for them that is completely away from the streams or draws in our pasture. Hot weather is very stressful for daftT cows. What I would like to do is construct a new shade or housing facility for these cows at a cost around $75 000. However this will take take. probably 1 or 2 years. After this construction. we would then use cost -share funds available to us to finish fencing stock trauls and a stream crossing. If someone from vour department ever has theme tote, please contact me and maybe even consider meemig with me to go over these issues. Sincerely. Tim Smitherman r State of North Carolina Department of Environment and Natural Resources Division of Water Quality AGP y j � A IVED (INFORMATION REQUIRED FORONLN CEEA APPLICATINAL O ERECIAL AOR APT ONS REQUES G A S E �$R ENT) I• GENERAL INFORMATION: QUALIT Y SFCTiON 1. Applicant (Owner of the Facility): j, T SM _ � 2. Facility No.: 3. Facility Name: _S%�y ��y ✓ �/G Y S 4. Print or Type Owner's or S legally responssiible for lei, 5. Mailing Address: U L!U City: r ing Official's Name and Tide (the person who is ility and its compliance): UA State:__/L C Zip:_ 2 % Telephone No.: (Jk—v) 6 2; - 3 79� 6. County where facility is located: 7. Operation Type (Swine, Poultry, Cattle): _ CGS 8. Application Date: /%n ' - 1-::I-td II. ELIGIBILITY FOR A SPECIAL AGREEMENT: As per Senate Bill 1217 which was ratified on June 21, 1996, the Environmental Management Commission (EMC) may enter into a special agreement with an operator who registered by September 1, 1996 with their local Soil and Water Conservation District office and who makes a good faith effort to obtain an approved animal waste management plan by December 31, 1997. This special agreement shall set forth a schedule for the operator to follow to obtain an approved animal waste management plan by a date certain and shall provide that the EMC shall not issue a notice of violation for failure to have an approved a iimal waste management plan so long as the operator complies with the special agreement. Operators who did not register by September 1, 1996 with their local Soil and Water Conservation District office or who can not document that they made a good faith effort to obtain an approved animal waste management plan by December 31, 1997, will not receive a Special Agreement from the EMC. These facilities will be subject to civil penalties, criminal penalties, injunctions and all other enforcement tools available to DWQ. 1. Date facility requested assistance froNheir local Soil & Water Conservation District FORM SPAG I/98 Page 1 of 4 • 2. Efforts made since February 1, 1993 to develop and implement a certified animal waste management plan (Use additional sheets if necessary). This summary must include: A. All contacts made with technical specialist B. Dates and types of plans developed ---C. Contracts si.-ned \ D. Fundsexpended E. Improvements made to the system F. Animals removed and not retoacked at the facility G. Other actions taken FORA SPAG 1/98 Paae 2 of 4 II. PROPOSED SCHEDULE FOR OBTAINING CERTIFICATION: Please list each of the specific things that will be done at your facility to implement a certified animal waste management plan and the date you, will have each activity completed. This must include a review of the possibility of not restocking animals that are scheduled to be removed from the facility until such time as a certified plan can be implemented. Please also list the date on which animals were most recently restocked at this facility. The EMC reserves the right to deny any proposed schedules that are excessively long. (Use additional sheets if necessary). i , _514,,G ce-ie t�rC 7�2�C.>^E 3 Applicant's Certification: 1� -,e attest this application for a Special Agreement with the EMC has been reviewed by me and is accurate and complete to the best of my knowledge. I understand if all required parts of this application are not completed and if all Print Name 'e�z, zle�L Date 2 ' nr %g Signature of Owner FORM SPAG 1/98 Page 3 of 4 Required Items: THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY NYATER QUALITY SECTION NON -DISCHARGE COMPLIANCE/ENFORCENIENT UNIT POST OFFICE BON 29535 R4LEIGH, NORTH CAROLINA 27626-0535 FORA SPAG 1/98 Page 4 of 4 I -1 1 1 1 1 1 1 VOLUMETRIC EVALUATION OF A COVERED DAIRY WASTE TRANSFER BASIN FOR THE SHADY GROVE DAIRY YADKIN COUNTY, N.C. FACILITY I.D. # 99-12 Prepared for : Shady Grove Dairy, Inc. c/o Mr. Tim Smitherman 1040 Hoot Owl Hollow East Bend, NC 27018 Phone: (336) 699-3799 Report Prepared By: Larry F. Graham, P.E. Environmental Engineering Services P.O. Box 426 Aberdeen, N.C. 28315 Phone: (910) 944-1648, Fax: (910) 944-1652 Copy Of Report To: B. J. Cook - District Conservationist P. O. Box 8 Yadkinville, N.C. 27055 Phone: (336) 679-8052 Copy Of Report To: NCDENR Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone: (919) 733-5083 .'%_� �pEESSIa SEAL ! 4port Completion Date: February 23, 2004 rI: 11602 074- •�`,tt- -aQ��p�Cerpiftcatio ev lopr�ent and Review By: Date of Review: RECEIVED N.C. Dept. of ENR FEB 2 6 2004 Larry F. Graham, P.E. umber 11602 I ' Shady Grow Dairy Transfer Basin February 2004 ' TABLE OF CONTENTS ' NOTES ABOUT THIS PROJECT: ...................................................................................................... 1 EXECUTIVE SUMMARY OF THE COVERED WASTE TRANSFER BASIN AT THE SHADY GROVE DAIRY................................................................................................................................................. 2 ' BACKGROUND INFORMATION......................................................................................................... 3 REPORT OBJECTIVES..................................................................................................................... 4 FARM STATISTICS AND INFORMATION.......................................................................................... 4 [1 [1 1 Site Location .................................................. Topography and Drainage ............................... Animal Waste Related Set -Backs or Buffers.... Miscellaneous Site Details .............................. Animal Populations and Related Information... 4 7 7 EVALUATION OF THE NEW COVERED ANIMAL WASTER TRANSFER BASIN ............................. 7 Description Of Treatment............................................................... Impoundment Shapes and Flows .................................................... Sludge Holding Capacity................................................................ Design Treatment Volume.............................................................. Wastewater And Rainfall Storage ................................................... 25 Year - 24 Hour Storm Storage (part of normal freeboard) ......... Second Storm Allowance (part of normal freeboard) ....................... Normal Freeboard - Totals............................................................ Emergency Freeboard.................................................................... Emergency Spillway For Overflows ............................................... High Water Markers For Basin Liquids .......................................... Waste Storage Pond Volumetric Summary ..................................... Comments Related To Basin Construction And On -site Observation .............................................................. 7 .................................................... 8 .............................................................. 8 .............................................................. 8 .............................................................. 8 ............................................................ I 1 ............................................................12 ........................................................... 12 ............................................................12 ........................................................... 12 ............................................................13 ............................................................ 13 ........................................................... 14 REQUIREMENTS AND RECOMMENDATIONS................................................................................ 15 ' BASIN MAINTENANCE..................................................................................................................... 15 ' SEDIMENT AND EROSION CONTROL SUGGESTIONS (use as needed) ..................................... 16 CONTROL PROGRAMS FOR SHADY GROVE DAIRY.................................................................... 17 ' Odor Control And Liquid Waste Management (Apply As Needed)............................................................. 17 Insect Control And Mortality Management (Apply As Needed)...................................................................19 Personal Safety Considerations Around Lagoons And Waste Storage Ponds ............................................... 20 EMERGENCY ACTION PLANS........................................................................................................ 22 ' ADDITIONAL INFORMATION AND NOTICES.................................................................................. 22 ii 1 Shady Grove Dairy Transfer Basin February 2004 1 1 1 1 1 1 EXHIBIT LIST Exhibit 1. County road map (vicinity map). Exhibit 2. Topographic map of the farm location. Exhibit 3. Aerial photograph of the farm site. Exhibit 4. As -built waste transfer basin drawing (EES drawing). Exhibit 5. Volume vs. depth graph of the waste transfer basin. Exhibit 6. Seeding No. 5P (Piedmont Area). Permanent grass seeding recommendations. Exhibit 7. Seeding No. 1P (Piedmont Area). Permanent grass seeding recommendations. Exhibit 8. Seeding No. 3P (Piedmont Area). Permanent grass seeding recommendations. iii ' Shady Gave Dairy Transfer Basin February 2004 1 WARNING 1 ' The material contained in this package was developed specifically for the named client on the title page. This material shall not be copied by private individuals for personal use or distribution. Only persons authorized by the client should copy or reproduce the material within this report. Regulatory officials may however copy ' and/or distribute this document according to departmental policy and according to the laws of the State of North Carolina. IV Shady Grove Dairy Transfa Basin February 2004 VOLUMETRIC EVALUATION OF A COVERED DAIRY WASTE TRANSFER ' BASIN FOR THE SHADY GROVE DAIRY ' NOTES ABOUT THIS PROJECT: Shady Grove Dairy, Inc. is well established dairy near the town of East Bend, N.C. During the first half of 2003, Mr. Tim Smitherman (owner of Shady Grove Dairy) built a small covered animal waste ' holding/transfer basin for the waste from a free stall barn located on the dairy. The new transfer basin was not designed by the NRCS, Cooperative Extension Service, or Environmental Engineering Services (EES), but was installed according to a design developed by Mr. Smitherman. The details within this ' report will describe the new basin and its volumetric capacity. EES has not been involved with the design of any of the waste management infrastructure at this farm. ' The Shady Grove Dairy has a Certified Animal Waste Management Plan (CAWMP) describing their waste holding structures, storage capacities, waste utilization practices, crop plans, etc. Said CAWMP was developed by the NC Cooperative Extension Service and the Yadkin County NRCS. Shady Grove ' Dairy plans to continue to use the existing CAWMP. Because theLpew-waste transfe_r_basiff3is not specifically sized for long term storage, it is being considered as a "short term storagC facility used-for� ,temporary -collection -and -transfer. EES will not alter the existing CAWMP specifications, but will only ' evaluate the new basin for certification purposes. The EES document can be considered an amendment to the existing plan. The reader should understand that this evaluation will at times use average or published values for volumetric estimations. Therefore all values presented should be taken as close approximations rather than for exact "to -the -inch" values. Given the possible fluctuation in out-of-doors animal waste ' management systems, seasonal variations, management changes, etc. the enclosed approximations should be suitable for this evaluation. The farmer/manager however should not exceed the minimum or maximum recommendations for volume capacity mentioned in this report so as not to violate the intent of ' the existing animal waste rules. Each intensive animal operation and facility operates differently and must be evaluated on its own merit and the owner/operator's willingness to maintain best management practices or BMP's. It will be completely up to the farmer and/or system(s) operator to manage the system in accordance with these plans, to protect the surface water and groundwater of the State of North Carolina, and to adhere to all rules and regulations related to animal waste utilization. ' The specifications within this document are acceptable to satisfy a portion of the animal waste management rules found in the publication titled NCDENR, Division of Environmental Water Quality, Title 15A:02H, Section .0200. The reader should refer to this State publication for regulatory details. ' The evaluation methodology contained in this document will follow design guidelines found in the U.S Natural Resources Conversation Service (MRCS) technical guidelines when applicable and is not meant to contradict standard NRCS guidelines or the design criteria of other organizations. Much of the ' information in this document (plus Exhibits) was obtained courtesy of the N.C. Cooperative Extension Service. It is impossible however to predict all future operational, environmental, and legislative situations which could cause these plans to need modification or be revised at a later date. 1 u I Shady Grove Dairy Transfer Basin February 2004 1 J 11 1 1 EXECUTIVE SUMMARY OF THE COVERED WASTE TRANSFER BASIN AT THE SHADY GROVE DAIRY ITEM OF INTEREST VALUES OR DATA Farm Name, County, and Facility I.D. Number Shady Grove Dairy, Inc. Yadkin County DWQ Facility I.D. Number: 99-12 Number Of Animals and Type Of Operation Used For Total = 200 milk cows inside free stall bam. The New Covered Animal Waste Transfer Basin (200 cows confined 18 hours/day and Evaluation on pasture about 6 hours per day.) Total Steady State Live Weight (SSLW) Of Cows Total SSLW assumed @ 280,000 lbs. without Contributing Waste To Transfer Basin. (Cows In Other regard for time confined. On -Farm Facilities Are Not Being Counted Here). Type Of Waste Additions To Basin 100% tractor scraped - no flush. Amount Of Waste Produced By Animals While In 1,683 gallons per day for 200 cows. Confinement (no rainwater added) Total Estimated Volume Of Wastewater Produced By Highest Volume (January) = 1,849 gal./day (avg.) Animals And By Rainfall Less Evaporation Lowest Volume (June) = 1,571gal./day (avg.) 25 Year - 24 Hour Storm Event Used For Design 5.5 inches Estimated Volume Needed For Storing 25 Year - 24 Hour First storm = 11,407 gallons Storm Surges Second storm = 11,407 gallons Total storm volume storage = 22,814 gallons Total As -Built Basin Capacity - Estimated From 118,932 gallons - full -to -overflow Measurements (approximate values) 96,118 gallons - below storm reserves Maximum Estimated Available EDays_Of Sto�agEhi The Using Highest Volume Month ys�52 days +/- (avg.) Covered Waste Transfer Basin Below Storm Surge Using Lowest Volume Month days +/- (avg.) Volumes reebourd.Ruquirements- 0.80_fW (about 10 m.) required Tian_ fs dr Waste_Before Water -Gets To-This.Lev�el Minimum Water Level Allowed In Basin No minimum, basin can be emptied Emergency Overflow Design Stomr Not designed into this basin. Pond Liner Specified No linerspecified. Covered Transfer Basin Management Requirements And L(lnstall_freeboard-markers-inside basin to Recommendations designate maximum water levels and keep manure levels below this point requirement)3 2. Have back-up waste transfer equipment -and keep primary equipment working so basin waste volume can be safely managed cequiremerit). 3. Install a roof or cover over the concrete scrape area between the barn and the basin to shed stormwater (recommendation). 4. Install concrete, block, or treated wood curbing on the perimeter of the concrete scrape area so emergency overflows could be temporarily p stopped by the operator (recommendation). ' Shady Grove Dairy Transfer Basin February 2004 ' BACKGROUND INFORMATION ' Shady Grove Dairy is a well established Yadkin County business. The farm is registered with the NCDENR, Division of Water Quality (DWQ) under the facility I.D. number 99 - 12. Mr. Tim Smitherman is the farm owner. Mr. Smitherman also manages the farm. ' The Shady Grove Dairy has a Certified Animal Waste Management Plan (CAWMP) in place. The existing CAWMP does not currently include information about a new covered waste transfer basin that has been built within the last 12 or 14 months. The construction of this basin does not significantly alter ' the existing CAWMP since it only affords some temporary storage for one free stall barn. The farm is currently permitted for 600 cows. Details about the existing CAWMP will be omitted from this covered ' waste transfer basin evaluation for brevity and since no changes are being made to the overall SSLW. Dairy waste is scraped from a free stall barn into the covered waste transfer basin via a tractor and scrape blade. A maximum of 200 cows contribute waste to the transfer basin. These 200 cows are part of the ' 600 cows identified within the existing CAWMP. All of the Shady Grove Dairy animal waste is eventually land applied onto near -by crop land. There are additional waste storage ponds on the farm which are designed to store waste from the entire dairy operation. The details of those larger storage ' ponds are not being discussed within this report. The engineer has assumed these waste storage ponds to be sufficiently large to match the needs of the waste utilization portion of the CAWMP. The new waste transfer basin at Shady Grove Dairy has a small earthen embankment around three of its four sides. These earthen- ernbankrttents at -first appears to function for waste containment and for adding volume to the transfer basin; b�_ut upon elevation-comparisons-they-servC only-to-divert-stormwater away- ' from and -around -the liasin interior EES did not design the transfer basin, its cover, or the stormwater, conveyance system around the basin, but it would appear to be more or less adequate to take the anticipated flows from small to moderate storm events. The owner has reported no run-in problems ' when heavy downpours have fell at the farm. EES was not hired to evaluate the stormwater hydraulics around the transfer basin. Il 1 1 C The entire transfer basin is covered with a metal shed. The drip line of this shed roof is slightly larger than the transfer basin interior so most direct rainfall is kept out of the basin and diverted into the surrounding stormwater ditches. Strong winds could blow some rain into the basin, but this should be of minimal consequence if stormwater freeboards are maintained. EES did not find any NRCS design standards that exactly match the Shady Grove Dairy covered waste transfer basin being discussed herein. However, in order to document this structure and its storage capacity, EES was asked to evaluate its volumetric parameters for inclusion as an amendment to the existing CAWMP. This new certification will not replace any of the existing CAWMP certifications or parameters. Since the new basin does not significantly add to the long term animal waste storage capacity at the farm, it should not significantly change the days of total waste storage available in practical terms. This EES evaluation will concentrate on the temporary storage capacity of the new basin serving only 200 cows, but the permanent storage of this manure will take place in previously certified storage structures on the farm. It has been reported that the existing CAWMP contains a certified insect control program, a certified odor control program, and a certified emergency action plan for the existing waste storage ponds. These plans should be sufficient for the new transfer basin since the general management principals are the same. The engineer will offer recommendations on similar issues within this document for the farmer's information, but will not be recertifying these areas. 3 1 Shady Grove Dairy Transfer Basin February 2004 I k 1 11 11 To the engineer's knowledge, there have been no accidental releases of animal 'waste from the new transfer basin. REPORT OBJECTIVES 1. To provide the reader a brief background about the new covered waste transfer basin at Shady Grove Dairy. Cropping plans, irrigation windows, nitrogen production from animal waste, etc. will not be addressed in this report. 2. To measure the as -built transfer basin and describe its construction. 3. To estimate the volume of waste storage available in the new basin. The engineer will provide details on gallons of storage as well as days of storage. 4. To describe safety issues associated with the maintaining stormwater drains, emergency overflow points, storm storage requirements, high water marker placement, etc. 5. To provide a Technical Specialist Certification for the new covered animal waste transfer basin at Shady Grove Dairy, including drawings and calculations. Said certifications can be added to the existing CAWMp as an amendment. FARM STATISTICS AND INFORMATION Site Location The physical location of the farm parcel is in the northeastern corner of Yadkin County approximately 1 mile north of East Bend. The farm is located on SR # 1538 (Shady Grove Church Road). Exhibits 1, 2, and 3 show various views of the property. The farm property is bordered by mostly wooded land or farm land with a few residential dwellings scattered around the community. There are no historical sites reported within 1 mile of this basin. The closest residential dwelling to the new waste storage pond site is a Smitherman owned residence. There are no residences reported within 750 feet of the new transfer basin. Topography and Drainage In general, the topography at and around Shady Grove Dairy consists of rolling hills Cwith all'of theme qd'rainage_from_tlie_site_eventually--going to the Yadkin Rivers A USGS topo map of the area can be seen as Exhibit 2. The USGS topographic map containing this information is the gst Bend_Quadrangle map? (1991). Coordinates for the dairy facilities are approximately Longitude 80 degrees, 31 minutes, 29 seconds; Latitude 36 degrees, 13 minutes, 58 seconds. There is an unnamed intermittent stream located abou �7.5Meet.-south=of the -new transfer -basin wliich_doe not-_show-up-on-the_USGS_quad._map. TimtSmitherman reports that this stream is often dry in hot summer months, which points to it being intermittent. The stream is located in a rather deep ravine. Slopes between the basin and the creek are steep. THis" str_,e4p wouldCe_easily impacted by a_dis_charge .e c-ofanimal waste.from the transfer-basim The transfer basin itself should not be impacted by 100 year flooding. This was not verified with flood insurance maps but is reasonable based on topography, site position, and discussions with the farmer. The discharge of animal waste to the surface waters of N.C. is prohibited. Therefore no waste should be allowed to make its way into the nearby streams and rivers. While no animal farming operation is immune to wastewater spillage accidents, adhering to the safety guidelines within this document and 0 1 Shady Grove Dairy Transra Basin February 2004 ' careful management should greatly minimize any such accidents. A sudden dam breach causing a ' significant release of waste is not a concern with this transfer basin since (fiquid-levels never_exceed= �natuial_Fade':)Accidental animal waste discharges from this transfer basin would likely be due to an extreme rainfall event, which would also make the discharging animal manure dilute. Animal manure ' releases from this transfer basin should be vM dilute prior to it reaching any public water supply intake. Aquatic life would be in jeopardy associated with any sudden release of concentrated dairy waste. The extent of such an accident would depend on the quantity and quality of the waste spilled. However, ' because of the close proximity of the nearby intermittent stream, Shady Grove Dairy must use the utmost care to avoid any discharges from the transfer basin. Animal waste discharges from other point sources at this farm are not being evaluated by EES. Animal Waste Related Set -Backs or Buffers There are numerous regulations related to set -backs and buffers from intensive livestock operations. Most of the more stringent set -backs relate to swine production and swine waste. Unfortunately set -back values are subject to rapid change due to legislation, making them hard to always follow. The engineer has made an attempt to list the appropriate set -backs below according to the .0200 regulations. 1 I Tables I and 2 show various buffers or set -backs that apply to swine and dairy operations. Table I shows set -backs from new or expanding facilities and Table 2 shows minimum distances from waste application areas. The reader should note that the set -backs shown are dependent on the time the farm was sited. Shady Grove Dairy was in business before most of these set -backs went into effect. Wind conditions, neighbor activities, crop growth, temperatures, etc. may require that buffers be increased. The irrigation operator should be particularly careful to avoid spray drift if irrigating on windy days. Always protect surface waters near application sites, even if it means increasing set -back distances. TABLE 1 - "FACILITY SET -BACKS" FOR NEW OR EXPANDING OPERATIONS FACILITY SET -BACKS FROM -- SWINE COWS Residences farms existing before 4-15-87) 300 feet 300 feet Residences farms sited before 10-1-95) 750 feet 750 feet Residences (farms sited after 10-1-95) 1,500 feet 750 feet Public use area, church, hospitals, schools, picnic areas, parks, etc. (farms existing before 4-15-87) 300 feet 300 feet Public use area, church, hospitals, schools, picnic areas, parks, etc. (farms sited before 10-1-95) 750 feet 750 feet Public use area, church, hospitals, schools, picnic areas, parks, etc. (farms sited after 10-1-95) 2,500 feet 750 feet Property lines • Farms sited before 10-1-95 • Farms sited between 10-1-95 & 10-1-96 • Farms sited after 10-1-96 100 feet? 100 feet 500 feet 100 feet? 100 feet? 100 feet? Solid Blue Line Streams (USGS Quad. Maps) 100 feet 100 feet Water wells serving the farm property 100 feet 100 feet Water wells not serving the farm property 500 feet 100 feet 100 year flood plain Not Allowed Not Allowed ? = This setback has not been confirmed, but it is considered a good recommendation. Facilities would include the confinement houses, feed bins, waste holding structures, lagoon or pond dams, etc. Access roads, stormwater control devices, grass water ways, irrigation fields, piping, etc. are 11 I Shady Grove Dairy Transfer Basin - February 1004 ' not part of the facilities under the above set -back limitations according to the engineer's understanding. However the grower should refer to legal counsel and/or regulatory agencies to confirm these opinions ' since there is much regulatory confusion about such matters. In the opinion of the EES engineer, the new covered waste transfer basin meets the applicable set -back ' criteria mentioned in Table 1 - assuming the stream next to the basin is indeed NOT PERENNIAL. As a word of caution, it is the owners responsibility to verify any set -backs that are close or questionable. I Ll 1 J TABLE 2 "WASTE APPLICATION SET -BACKS" FOR ANIMAL OPERATIONS WASTE APPLICATION SET -BACKS FROM -- SWINE COWS Residences or occupied dwellings without variance 200 feet 200 feet permission. Public use area, church, hospitals, schools, picnic areas, 200 feet 200 feet arks, etc. Any property line not owned by the farm (except as No Specification (50 ft. No Specification (25 ft. shown below) recommended, more is better) recommended, more is better) Any property line with an occupied dwelling on that adjacent property (unless given easement by owner). • Farm sited before 10-1-95 ........................... 0 feet (more is better) No Specification (25 ft. • Farm sited between 10-1-95 & 8-27-97........ 50 feet recommended, more is • Farm sited or expanded after 8-27-97 ......... 75 feet better) • Spray fields put in place after 8-27-97 ......... 75 feet Public roads and right-of-ways + 25 feet recommended? 25 feet recommended? Shallow drainage ditches or grass water ways ++ 0 ft (use extreme caution) 0 ft (use extreme caution) Irrigation ditches or canals (flowing or usually full) 25 ft (more is better) 25 ft more is better) Perennial Streams (i.e. Solid Blue Line Streams from USGS Quad. Maps) other than an irrigation ditch or Canal • Farms sited before 10-1-95 .......................... 25 feet (100 ft is better) 25 feet (100 feet is • Farms sited between 10-1-95 & 8-27-97....... 50 feet (100 ft is better) better) • Farm sited or expanded after 8-27-97 ......... 75 feet (100 ft is better) • Spray fields put in place after 8-27-97 .......... 75 feet (100 ft is better) Water wells serving the farm property 100 feet 100 feet Water wells not serving the farm property 100 feet 100 feet 100 year flood plain Allowed but use caution Allowed but use caution ? = This setback has not been confirmed, but it is considered a good recommendation. += Typical right-of-ways from secondary roads in NC is 30 feet from the center line of the road This means to stay 25 feet away from the right of way or a total of 55 feet from the center line of the road. The engineer would suggest a buffer of at least 75 feet from public road right-of-ways if using big gun irrigation to avoid unpleasant accidents, especially in windy conditions. 50 feet from center line is recommended if using a "honey wagon" to broadcast near public road right-of-ways. ++ = A light application of effluent over grass water ways to maintain a good grass cover is acceptable. This is different from deep groundwater lowering ditches or very steep waterways. Use good judgment and plan this type of activity away from rain events. Do not irrigate in wet lands. Do not heavily apply waste in valleys which arc subject to high rainfall run off or in wet weather drainage ways. 100 feet buffers from perennial water (i.e. blue line streams) arc recommended by the engineer for all fields where waste is to be applied (if possible). Shady Grove Dairy Transfer Basin Fcbruary 2004 ' Miscellaneous Site Details ' There are no down -slope dwellings, structures, roads, or bridges between the transfer basin and the nearest creek or branch. Due to the small volume of waste stored, the fact that all of the basin is below grade, and the distance to the first stream crossing (i.e. down stream bridge), the engineer does not believe there would be significant structural danger to the bridge or highway should a total basin failure occur. ' Prevailing winds are typically from the southwest and blow toward the northeast. There are no high density residential developments, hospitals, schools, or parks immediately northeast of the Shady Grove Dairy parcel but some individual dwellings do exist in the nearby community. ' The engineer did not view the construction site prior to the transfer basin being installed. Nor did the EES engineer did not view the basin construction as it was taking place. The soils in which the basin was installed are of a clay nature. While not measured, the permeability of such soils is likely low, ' especially given the thick nature of the waste supply. From limited on -site viewing, the engineer did not observe any unusual natural or archeological features at the farm. No endangered or threatened wildlife species were noted, or reported by the owner. The land used for new pond construction has been in agricultural production for many years. Animal Populations and Related Information The confinement facilities which contribute waste to the transfer basin contain about 200 cows, but there are about 600 cows total at the farm. Only the waste from the 200 cows are being addressed in this ' evaluation. Smitherman uses a rotation scheme so all of the 200 cows are on pasture part of the time. Table 3 shows a breakdown of the cows and the waste they are estimated to produce. tI EVALUATION OF THE NEW COVERED ANIMAL WASTER TRANSFER BASIN Description Of Treatment ' The Shady Grove Dairy waste transfer basin is not typical of most dairy waste impoundments. Therefore it is difficult to find design standards from which to measure performance. The engineer will attempt to ' use reasonable comparisons to typical dairy waste holding ponds for discussion. Animal waste storage ponds are structures or impoundments that are used to temporarily store liquid and/or slurry type wastes. They lack the volume necessary to maintain optimum anaerobic activity, therefore they are not considered treatment structures. A waste storage pond must contain and store excess animal waste and storm volumes so as to provide the farmer flexibility in his/her waste utilization ' plan and safety against overflow. Unlike lagoons, waste storage ponds can be pumped dry or almost dry. Because the waste transfer basin under consideration does not allow liquids to separate from the solids, it is not considered a dry stack. The transfer basin under consideration has a concrete bottom and earthen sides. It is very shallow when compared to the typical dairy waste holding pond. This structure can and should be completely emptied ' on a routine basis. 7 1 Shady Grow Dairy Transfer Basin February 1004 ' Impoundment Shapes and Flows ' The transfer basin has a rectangular surface area and more or less vertical side -walls on three sides. The entrance or inlet to the basin is Oncfete_so waste can be scraped from the barn to the basin. The basin bottom is sloped from west to east and is concrete throughout. The sloping portion of the bottom ramp is'about 1'footao_LO_feet or_1.0°Zo3This sloping bottom serves as a ramp for equipment to enter into the pond for solids removal should that become necessary. The side walls_are_earthen and of a clay nature. Waste that is scraped into the basin is typically in a slurry form, having a high percentage of solids. A slurry transfer pump is used to pump slurry out of the basin into a slurry wagon for transfer either to fields or to other holding ponds on the farm. Waste transfer occurs as needed. Sludge Holding Capacity ' Solids and sludge are to be removed on a routine basis. No sludge volume is needed in the design. Design Treatment Volume ' There is no Minimum Design Volume or Design Treatment Volume associated with this basin. Wastewater And Rainfall Storage Dairy waste management systems accumulate water and animal waste over time due to excess water produced by the animals and from excess rainfall. The days of excess waste storage capacity for impoundments depend on the amount of waste generated, added rainfall less evaporation, and the farmer's opportunities to empty the structure. The traditional dairy waste holding pond must be large enough to store the excess water accumulation until it can evaporate or be emptied via a land application ' routine. Naturally the farmer will not (and can not) land apply animal waste every day or every week because of convenience, crop growth windows, weather conditions, etc. These factors require there to be storage volume built into the pond system to give the farmer safety and flexibility in the land ' application routine. The time period for this part of the design can vary between three and six months, but for land application flexibility, 6 months of storage (or more) is recommended as the safest value to use. Volumetric capacities which allow less than 5 months of liquid (or slurry) accumulation may ' eventually lead to problems with the safe storage of waste - especially in prolonged wet periods. The temporary storage volume includes 1) excess wastes produced by animal production (i.e. feces, urine, bedding, spillage or wasted water, and clean-up water); and 2) excess rainfall (less evaporation) entering ' into the waste storage system. The Shady Grove Dairy waste transfer basin is not a typical waste holding pond. Its volume is too small ' to allow for extended waste storage. However, it does have some storage capacity and is mostly protected from direct rainfall. The information below will evaluate what is the reasonable storage capacity of the covered waste transfer basin based on average conditions. Design values taken from the NRCS technical guide 633 show a 1,400 pound milk cow will produce about 136 cubic feet of scraped manure every three months. While individual farm manure production ' may vary, this value will be used as a close estimate for this evaluation. Historical animal waste production data was not available for this report. Table 3 shows the estimated amount of animal waste going to the covered waste transfer basin at Shady Grove Dairy. 8 1 Shady Grove Dairy Transfer Basui February 2004 I 1 1 u TABLE 3 EXCESS WATER PRODUCED BY DAIRY LIVESTOCK - BOOK VALUES .Animal Type Cubic Feet Of Number Of Percent Time Cubic Feet Of Gallons Of Waste Waste Produced Animals For These Animals Waste Produced Produced Per Day Per Day Per This Evaluation Contribute To Per Day Animal Storage Milk Cows 1.5 200 75 % 225 1,683 The waste transfer basin being discussed herein is covered via a metal shed. The only routine stormwater contribution is what falls on the concrete pad between the free stall barn and the basin. While this is a relatively small volume, it can be significant since the basin itself is relatively small. An estimate for the excess accumulated rainfall for each month of the year appears in Table 4. The basin waste will be rather thick and have a crusty organic mat on the water surface. This thick mat is thought by some to reduce the evaporation potential as compared to a free water surface, but on the other hand, it may also speed evaporation due to the wicking of water away from the surface. Table 4 shows what might be reasonable storage pond evaporation rates. TABLE 4 EVAPORATION ESTIMATES FOR THE COVERED WASTE TRANSFER BASIN AT SHADY GROVE DAIRY Month Average Rainfall # (Yadkinville, NC) inches Average PAN Evaporation @ inches Estimated Pond Evaporation Mulp. Factor+ Yadkin Co. Multiplier Factor For This Dairy Pond ++ Estimated Evaporation Losses (inches) JANUARY 3.58 L 10 0.896 0.65 0.641 FEBRUARY 3.42 1.09 0.896 0.65 0.635 MARCH 4.40 3.42 0.896 0.65 1.992 APRIL 3.52 5.36 0.896 0.65 3.122 MAY 3.97 6.21 0.896 0.65 3.617 JUNE 3.83 6.91 0.896 0.65 4.024 JULY 4.34 7.29 0.896 0.65 4.246 AUGUST 3.79 6.44 0.896 0.65 3,751 SEPTEMBER 3.80 5.10 0.896 0.65 2.970 OCTOBER 3.42 3.59 0.896 0.65 2.091 NOVEMBER 2.920.896 0.65 1.299 DECEMBER 3.53 1.68 0.8I6 0.65 0.978 TOTALS 447S1-1 50.42 1 29.37 # Precipitation data taken from the Southeast Regional Climate Center web site. Years from 1948 to 2000. @ PAN EVAPORATION data was taken from "Pan Evaporation Records for the South Carolina Area" , Chapel Hill N.C. Reporting Station). Average values from 194810 1992. + This column is an estimate of an uncovered pond evaporation as a percentage of PAN EVAPORATION. It is a best guess and will vary from year to year and from pond to pond. This estimate is based on Figure 901-15 titled "Mean annual lake evaporation map" from the 1983 edition of the Midwest Plan Service - Structures and Environmental Handbook. ++ This multiplication factor is being used to reduce the PAN EVAPORATION estimate for a pond or lagoon which is normally covered by a crust. Ponds without a crust or with a partial crust have a higher evaporation rate and a multiplication factor closer to 1. Sheds over ponds will also decrease surface evaporation. The engineer has assumed the transfer basin can be emptied any time by using one of the larger waste storage basins on the farm, if land application is not an option. The farmer's agronomic plan should correspond to waste application windows in the fall and winter months before land applications can be I I Shady Grovc Dairy'rransfer Bashi February 2004 1 allowed. Agronomic plans and irrigation specifications are beyond the scope and purpose of this EES report. EES performed on -site measurements at the new transfer basin on July 15, 2003. At this time EES personnel observed the drainage patterns around the basin. The construction of the basin is such that most stormwater from outside of the pond area is diverted or captured by earthen channels and routed around the pond. The only surface area draining into the covered basin is the concrete scrape zone between the barn and basin. Contributing surface areas for stormwater are estimated in Table 5. Table 6 shows a summary of all liquids contributing to the transfer basin. TABLE 5 DRAINAGE AREAS INFLUENCING THE COVERED WASTE TRANSFER BASIN DRAINAGE AREA DESCRIPTION SURFACE AREA DRAINING SURFACE AREA DRAINING INTO THIS BASIN INTO THIS BASIN (SQ. FEE ACRES BASIN SURFACE covered with roof) 0 0.000 CONCRETE SCRAPE AREA (approximate) 3,000 0.069 TOTAL AREAS CONTRIBUTING TO 3,000 0.069 SURFACE FLOWS INTO THE BASIN ' TABLE 6 VOLUME OF ANIMAL WASTE ENTERING INTO THE TRANSFER BASIN AT SHADY GROVE DAIRY I 11 MONTH EST'D AVG. MONTHLY RAINFALL N Inches EST'D BASIN SURFACE EVAP. (Table 4) Inches BASIN SURFACE AREA OPEN TO RAIN (Table 5) acres BASIN SURFACE AREA OPEN TO EVAP. (fable 5) acres DRAINAGE ACRES OTIIER THAN THE BASIN SURFACE+ (Table 5) acres NET RAINFALL ACCUM. (LOSS) INSIDE BASIN allom AVG. EST'D WASTE PRODUCED BY ANIMALS EACH MONTH++ (fable 3) allons TOTAL VOLUME OF LIQUID WASTE STORED BY MONTH. allow JANUARY " 3.58 0.641 0 0.097 0.069 5 019 51,191 56,210 FEBRUARY 3.42 0.635 0 1 0.097 0,069 1 4,735 51,191 55,926 MARCH 4.40 1.992 0 0.097 0.069 2997 51,191 54188 APmt- 3.52 3.122 0 0.097 0.069 -1,628 51,191 49563 MAY 3.97 3.617 0 0.097 0.069 -2,089 51,191 49,102 JUNE 3.83 4.024 0 0.097 0.069 -3,423 51,191 47,768 JULY 4.34 4.246 0 0.097 0.069 -3,052 51.191 48,139 AUGUST 3.78 3.751 0 0.097 0.069 -2,798 51,191 48,393 SEPTEMBER 3.80 2,970 0 0.097 0.069 -703 51,191 50,488 OCTOBER 3.42 2.091 0 0.097 0,069 900 51j91 52,091 NOVEMBER 2.92 1,299 0 0.097 0.069 2,050 51,191 53,241 DECEMBER 3.53 0.978 0 0.097 0.069 4,038 51,191 55,229 TOTAL 44.51 29.37 ******* 6,046 614,292 620,338 # Precipitation data taken from the Southeast Regional Climate Center web site. Years from 1948 to 2000. ' + For simplicity the engineer has assumed Utat 100% of the rainfall onto these land areas flow into the pond without evaporation. Only evaporation occurs due to the pond surface. ++ The same amount of waste has been assumed for every month as an average. This should be satisfactory since all ' values are only estimates. * Indicates the smallest single month of storage needs. ** Indicates the largest single month of storage needs. 10 I I I Shady Grove Dairy'1'ransl'tt Basin February 2004 TABLE 7 ESTIMATED HIGH AND LOW MONTHLY AND DAILY STORAGE REQUIREMENTS FOR THE COVERED WASTE STORAGE BASIN MONTH MONTHLY WASTE AND AVG. DAILY WASTE AND WATER WATER GENERATION GENERATION GALLONS PER MONTH GALLONS PER DAY + January (highest volume 56,210 1,849 June lowest volume 47,768 1,571 + Every month is considered to have 30.4 days - average calculations. 25 Year - 24 Hour Storm Storage (part of normal freeboard) At any time in North Carolina there can occur a severe rain producing storm which will deposit considerable amounts of water quickly. This fact should be considered when designing a lagoon or pond system and allowances made to accommodate this extra water. e4ions nowkcequire thataa-new ' basin discussed above does not need to hold 6 months of wastewater, the stormwater events that could inflow. [J 11 [_1 tbove. While the transfer have built in safety against The standard storm surge allowed in a liquid animal waste system design (i.e. for final stage lagoons or waste storage ponds) is the 25 year - 24 hour rainfall event. This storm event is historically different between the Mountains, Piedmont, and Coastal Plain and can even vary between neighboring cities. Climatic data from the U.S. Weather Bureau was available to give the engineer reasonably accurate information about such rainfall events. The 25 year - 24 hour storm for the East Bend area is about 5.5 inches. Since the basin is covered, only water inflow from the concrete scrape area will be considered for this calculation. Table 8 shows the expected storm volume from a 25 year - 24 hour storm event. TABLE 8 25 VFAR - 24 HnIIR STORM V01.IIMF. ESTIMATES DRAINAGE SURFACE AREA ONE 25YEAR -24 TOTAL TOTAL TOTAL TOTAL AREA DRAINING INTO HOUR STORM ACRE -IN ACRE -FT CUBIC GALLONS DESCRIPTION THIS POND EVENT RAINFALL FEET (ACRES INCHES + BASIN 0.000 5.5 0.000 0.000 0 0 SURFACE CONCRETE 0.069 5.5 0.380 0.032 1,394 10,427 SCRAPE AREA SAFETY 0.007 5.5 0.039 0.003 131 980 FACTOR -ADD 10% * TOTALS 0.076 0.419 0.035 1,525 11407 * This is an extra safety factor added to account for the occasional short term heavy rainfall like would happen during an intense thunderstorm. Such intense rainfalls may exceed the stormwater conveyance capacities around the new pond. There is no data to support the exact amount of water this would add to the pond, but it is prudent to add something extra for such occurrences. + Taken from Tech. Paper No. 40, US Dept. of Commerce, "Rainfall Frequency Atlas Of The United States". 11 ' Shady Grove DairyTransfer Basin February 2004 ' Second Storm Allowance (part of normal freeboard) ' The most recent design criteria established by the NRCS suggests that a second 25 year - 24 hour storm allowance (sometimes called a Heavy Rainfall Allowance) be made inside the waste storage system before an overflow would occur. This second storm allowance acts as an additional safety net against effluent ' overflow in emergency situations, especially if unusually heavy rains occur (i.e. rain events greater than the 25 year - 24 hour storm). IrI L� I Heavy Rainfall Accumulation or Second Storm Allowance = 11,407 Gallons Normal Freeboard - Totals Normal freeboard is the extra depth above the maximum "operating" high water level in a waste holding structure for safety against a discharge. This extra depth (or extra storage volume) is a safety measure that allows for the storage of at least two 25 year - 24 hour storms (described above). From the volume vs. depth graph in Exhibit 5, the engineer has estimated that the two storms mentioned above would occupy the top 9.5 inches (+/-) of liquid storage capacity of this basin, keeping in mind that only the rain falling onto the concrete inlet ramp enters the basin. When possible the farmer should keep some extra freeboard - above the two storms if the structure is sufficiently large to allow this reserve. Total Normal Freeboard = Emergency Freeboard Feet t01$0,t .eet;(about 9.5 or 10 inches) Emergency freeboard is the extra depth added to a waste holding structure for safety against a random embankment overflow or dam "over -topping". This extra depth is a safety measure and prevents water from spilling over the dam, resulting in dam erosion and complete or partial failure. The measured overflow point for the transfer basin was measured to be near the inlet of the basin. This area is constructed of concrete so soil erosion due to an overflow is not a factor. Thus, for the Shady Grove waste transfer basin, emergency freeboard is not applicable. ' Emergency Freeboard = 0.00 Feet. Emergency Spillway For Overflows ' An emergency spillway or overflow is a man-made structure attached to or made part of a liquid impoundment such as a lagoon, or a temporary waste holding structure. It allows any liquid overflows out of the impoundment a path of exit that minimizes damage to the pond dam or embankment. The idea ' is that a controlled release of liquid is better than a random embankment overflow that could destroy the embankment, potentially cause human or property losses, and allow additional liquid manure to escape. ' As stated above, the transfer basin at Shady Grove Dairy has a concrete bottom and inlet. if waste were to fill the basin, it would overflow near the inlet to the basin - which is concrete. While there is no special emergency overflow designed into the basin, any overflows would not jeopardize the primary holding ' structure or earthen dike since there is no earthen dike holding back waste. 12 Shady Grove Dairy Transfer Basin February 1004 ' High Water Markers For Basin Liquids ' Permanent water level markers shall be installed inside all storage ponds, lagoons, or pump basins so the operator can tell where the freeboard reserves begin. The farmer shall install these markers so the operator can tell at a glance the current water level when water levels approach the "pump start" and ' "pump stop" levels. All waste storage pond water levels must be read and recorded weekly. This measuring device should be well marked and be of a design which best serves the operator's purpose. 11 1 1 Shady Grove Dairy may use PVC pipe (or similar non corrosive type materials) to mount on the inside of the new basin, clearly marked at important levels. Applicable "pump start" and "pump stop" levels are shown below in Table 9. oAePPQV,C..pole sitting on a concrete base on the bottom of the basin is an example of a marker that would be suitable. This pole shall have tees or similar "identifiable marks" showing important water levels. All poles or markers should be graduated in 6 inch increments if possible and be made so that marks do not become unreadable due to staining. See Exhibit 5 to view a graph of the transfer basin volume vs. depth. TABLE 9 IMPORTANT WATER LEVELS INSIDE THE NEW COVERED WASTE TRANSFER BASIN AT SHADY GROVE DAIRY TiART PUMP,INGIBEFORF-HERE) STOP PUMPING AT LEAST BY HERE POND ID EftBELO.W_OVERFGOW i FEET BELOW OVERFLOW Covered Waste Transfer Basin 00 80zfeet-(aboutj�1'0'inch )* It is acceptable to empty the basin ' = Storage for two 25 Year - 24 Hour Storms and a factor of safety is available. between here and overflow. Waste Storage Pond Volumetric Summary TABLE 10 A SUMMARY OF THE AS -BUILT COVERED WASTE TRANSFER BASIN VOLUMES AND DEPTHS FOR THE SHADY GROVE DAIRY Added Liquid Depth From Bottom (Feet) Total Liquid Depth From Bottom (Feet) Added Volume (Gallons) Total Volume (Gallons) SLUDGE 0 0 0 0 MINIMUM DESIGN VOLUME 0 0 0 0 STORAGE VOL. 5.20 5.20 96,118 96,118 SURFACE INFLOW Already Added Already Added Already Added Already Added NORMAL FREEBOARD • 25 Year - 24 Hour Storm 0.40 5.60 11,407 107,525 • Heavy Storm Allowance 0.40 6.00 11,407 118,932 EXTRA STORAGE ZONE Not Applicable Not Applicable Not Applicable Not A licable EMERGENCY FREEBOARD Not Applicable Not Applicable I Not Applicable Not Applicable ' All tabular values are approximations. See Exhibit 5 for a graph of this data. 13 I 1 Shady Grove Dairy Transfer Basin February 2004 TABLE 11 STORAGE CHARACTERISTICS OF THE WASTE TRANSFER BASIN AT SHADY GROVE DAIRY Volume Of Concern Total Volume Available For Manure Storage (gallons) + Average Amount Of Waste Produced Per Day(gallons/day) Average Days Of Storage Under These Conditions ++ Maximum Waste 96,118 1,849 52+/- Production Minimum Waste 96,118 1,571 61 +/- Production + This column assumes all storage volume is available. In addition, this total volume is only usable if the basin starts from empty. This column accounts for leaving room for at least two 25 year - 24 hour storms. ++ This column does not account for unusually wet or dry conditions, but uses averages to estimate days of storage available. The days of storage shown here are averages and assumes the basin starts from empty. ' Comments Related To Basin Construction And On -site Observation ' The concrete scrape pad between the transfer basin and the free stall barn slopes very slightly from the barn to the basin. The basin inlet begins as a sloped ramp that averages about 1 foot of drop in 10 feet of run (10%). Exhibit 4 shows a drawing of the basin. [_J 1 I 1 During the EES site visit of 7-15-03 approximately 5.5 feet of waste was in the bottom of the new what is thought to be a reasonable representation of the basin construction. For volume calculation purposes, EES assumed the basin bottom, side walls, and ramp slope, etc. below the manure level to be relatively consistent. However, there is some non -uniformity to the basin interior which makes all calculations approximate. The interior side -walls of the basin are earthen (of a clay nature). performed,. . .' y EE i — The EES engineer did not observe any areas of significant soil erosion around the basin. It would appear the metal shed roof is shielding the pond from most rain events. The concrete scrape pad is not covered, thus permitting some rainwater to flow into the basin. This was discussed earlier in the report. The. fp-arthen-dike�stirrnundine`iithe=t=three s,d s oflihe basm=wds-not-compact ed-to-anwSDecificationi In addition its cross -sectional area and shape varies somewhat along its length. THM-eaithert=is_for itgrmwatet_diyerston`-"oily=and-is-dot;significantlyf% etted-by!storedrmanure-I Some vegetation was observed growing around the transfer basin so that the soil seemed reasonably stable. The farm owner is responsible for grass planting and soil stabilization on all disturbed soil areas. For informational purposes the reader will find suggestions on soil stabilization in the next section of this report. Any overflows from the new transfer basin would quickly enter into the intermittent stream channel just south of the basin. This is of concern to the engineer. However, since the basin is covered and largely protected from stormwater flows, and because the manure entering into the basin is manually introduced, the engineer believes the likelihood of an overflow is minimized. The farmer should always observe the freeboards mentioned above in order to prevent any overflows from the basin. ICI ' Shady Grove Dairy Transrcr Basin February 2004 REQUIREMENTS AND RECOMMENDATIONS ' The waste transfer basin under consideration should be adequate for temporary storage as long as it is maintained. Below are a few requirements and recommendations that will assist in managing this basin. I. Requirement - Install freeboard markers inside the transfer basin to designate maximum water levels ' as shown in Table 9 and on Exhibit 5. Manure must be kept below this level. 2. Requirement - Maintain manure levels so there is zero overflow out of the basin. ' 3. Requirement - Keep stormwater channels, culverts and grass water ways maintained so no stormwater enters the transfer basin, except for what falls on the concrete scrape area. 4. Requirement - Keep back-up waste transfer equipment handy. Since the volume of waste storage in ' this basin is minimal, having working equipment is crucial to safety. 5. Recommendation - Install a roof or cover over the concrete scrape area between the barn and the basin to shed stormwater and prevent it from entering the basin. While the routine amount of ' stormwater that enters via this access in any given month is minimal, a severe storm when the basin is near capacity could cause an overflow. 6. Recommendation - Install concrete, block, or treated wood curbing on the perimeter of the concrete scrape area so emergency overflows could be temporarily stopped by the operator. Said curbing can have openings so routine stormwater can drain, yet said openings can be boarded up in the event of a ' pending overflow emergency. This gives the operator some course of action in the event of a pending overflow. ' BASIN MAINTENANCE The primary maintenance needed for the waste transfer basin will be regular manure removal, i.e. keeping manure levels below the two 25 year - 24 hour freeboards. There is not enough basin volume for long ' term storage so leave plenty of room for heavy rainfalls. Important water levels were discussed above. Bedding sand, wood shavings, and manure sludge can accumulate in the bottom of the basin over time ' and may not be removed using routine transfer efforts. The farmer should either agitate this material and remove it along with the liquid or scrape it off the bottom when the basin is empty. Otherwise this material will take up storage space and reduce the available days of storage. The drainage, channels and culverts around the basin pond shall be kept clear of debris and trash. It is very important that the drainage culverts and ditches be kept open for maximum stormwater by-pass. ' Keep permanent vegetation well established around the earthen embankments, on hillsides, and in stormwater channels. Maintain good covers with mowing and fertilizing. Annually collect soil samples for analysis and follow fertilizer and lime recommendations.. Fertilize and lime native grasses around the ' site and keep existing ground cover in tact as much as possible. Plant new cover grasses as necessary. Mow grass in accordance with good waste management practices, especially in stormwater conveyance ' channels and around earthen dikes. Problems can not be seen through tall vegetation, and tall or thick grass will inhibit the flow of stormwater around the basin. Repair mulch and seed beds as necessary if areas of dead grass develop or erosion scars occur. ' Use pesticides and herbicides only as a last resort to keep grass stands healthy. Use housekeeping techniques to control insects along with or instead of pesticides. 15 I Shady Grove Dairy Transfer nasal February 2004 ' No shrubs or bushes are planned near the new pond at this time. New shrubs and trees should not be planted closer than 30 feet to the new pond to keep leaves and limbs from getting into the pond. ' Fence all cattle or other animals away from dams and earthen dikes. SEDIMENT AND EROSION CONTROL SUGGESTIONS (use as needed) The purpose of sediment and erosion control measures is to confine sediment within the construction ' area. Around dairies this is especially important since soil particles can also contain manure nutrients. The contractor and/or farmer should construct physical barriers, obstacles, or structures to insure sediment and soil is retained on the construction site. This task includes repairs of disturbed soils, erosion scars, and damaged erosion control devices. Grass planting and maintenance are also part of standard erosion control measures. Selected suggestions and seeding recommendations below were taken in part from the 'Erosion And Sediment Control Planning And Design Manual", published by the North Carolina Department of Environment, Health, and Natural Resources, Land Quality Section. Seeding Suggestions: ' There is no more important function for stabilizing a construction site than to plant vegetation soon as possible after soil disturbance has ended. Sample and test soils for liming and fertilizer suggestions. Send soil samples to the N.C. Department of Agriculture, Plant, Waste & Tissue Lab, ' 4300 Reedy Creek Road, Raleigh, N.C. 27607. Soil sample containers can be obtained at the Yadkin County Cooperative Extension Service. ' When final grading is complete, Permanent Seeding will be required. Soil stabilization shall occur within 15 working days of final construction or within 60 calendar days. The contractor and/or owner shall use best judgment as to the variety of grass to be planted at the 1 site. A few recommended grass types are shown in Table 12. hercontractor_shalltnot-use_Sericea Zgspedeza;=Crovvn<Vetch-and/or-Weeping-ovegrass-on-dams-since these types -of -vegetation encourage -burrowing -animal -habitat; are -difficult -to -maintain, -and inhibit visual inspections of the dike This seeding shall be of a nature to satisfy the soil type and in accordance with the time of year. TABLE 12 aPer.manennentir,Fedine Sueeestion-v(P.iedmont=NC Grass lined channels Tall Fescue @ 35 lb,/acre 4-5 lb./ 1,000 s . ft. Steep slopes Tall Fescue @ 100 lb./acre, plus $erice1,Ees ep deza * @ 30 lbs./acre, plus Kobe Les edeza 10 lbs./acre Less steep slopes Blend of Tall Fescue (90 °/u) plus improved Kentucky Bluegrass (10%) 35 - 250 lbs./acre Note: * SERICEA"L'ESREDEZA SHOULD NUT"BE'PGANTED_V.N_DAMa. Seeded areas shall be re -seeded if necessary to insure good stands of vegetation are developed and maintained. Fertilization and mulch shall be installed as necessary. Apply seed with a broadcast method, such as a cyclone seeder, drop spreader, drill (in some cases), etc. Hydro -seeding may be used but is not being specified. IGol Shady Grove DairyTransfcr nasur February 2004 [1 11 1 [1 1 Rake over all sites to assure seed has been covered and lightly pack in place. Lightly water if water is available (only enough to moisten soil). Mulch Suggestions: On steep slopes (greater than 3:1) apply approximately 100 pounds of straw per 1000 square feet of surface. Cover straw with a netting or jute cover or use some other suitable adhesive material to hold straw in place. If asphalt is used apply at roughly a rate of 1 I gallons per 1000 square feet of surface. On less steep slopes (less than 3:1) apply approximately 90 pounds of straw per 1000 square feet of surface. Cover straw with a netting or jute cover or use some other suitable adhesive material to hold straw in place. Mulch may not be needed on relatively flat surfaces. The grass lined channels are sometimes difficult to get stabilized because of the velocity of flowing water. Often water velocities exceeding 2 feet per second on bare soil channels will cause erosion scars. In many cases, the previous recommendation is sufficient to get a cover established, however if not, use an excelsior mat (e.g. Curlex Blanket) to line the channel and secure according to manufacturers recommendations. Seed all exposed areas and mulch as necessary. Make slopes of grass lined channels as gentle as possible. Use drop boxes if necessary to lessen steep slopes. Silt fencing should be used on the down slope sides of disturbed areas, such as at the toe of the dam, earthen embankments, and at piles of stored soils if wind -rows are not present. Silt fencing should not be used as the only sediment control for large areas of soil disturbance or in grass water ways with potential for high velocity water streams. Hang silt fencing on wooden or metal posts well anchored into the soil. Do not allow sediment to flow under loose fitting silt fencing. Anchor the bottoms of slit fences in the soil and clean out small sumps or pools just in front of the fences to allow for sediment build-up. Liquid heads over 1.5 feet high will likely damage silt fencing. Do not put silt fencing or rock dams where backed up water can spill over into manure storage facilities Maintain 15 feet vegetative buffers between disturbed areas and property boundaries. Where applicable, apply stored top soil back to final grade over disturbed soils. CONTROL PROGRAMS FOR SHADY GROVE DAIRY Odor Control And Liquid Waste Management (Apply As Needed) A certified odor control program is already in place at the Shady Grove Dairy and can be seen in the existing CAWMP. As mentioned earlier in this document, the in -place odor control program and its certified forms shall remain in force. EES will not be replacing this certification. The engineer does however wish to emphasize the need for a comprehensive odor control program as it relates to prudent animal waste management. Therefore, much of this document's text and BMP's are directly or indirectly related to odor control. Below is a few items of interest that can be applied as part of any odor control program. Use common sense and constant observations to prevent pond upsets or overflows. 2. All waste types shall be tested to determine their nutrient content prior to land applications. This shall be done within 60 days of the start of a waste application event, such as the start of spring irrigation. Send effluent and sludge samples to the N. C. Department of Agriculture, Plant, Waste, and Tissue 17 1 Shady Grow Dairy Tratufcr Basin Fcbruary 2004 ' Lab, 4300 Reedy Creek Road, Raleigh, N.C. 27607, phone (919) 733-2655. Plant or crop tissue ' samples can also be sent for regular analysis. Contact the local Cooperative Extension Service for additional details and phone numbers. Keep in mind that slurry or solids applications may alter routine liquid application rates so do not confuse solids and slurry applications with liquid effluent. ' Waste sampling instructions are available from the local Cooperative Extension Service if needed. 3. Keep grasses and vegetation out of lagoons, storage ponds, and waste transfer basins. Animal health consumables, rubber gloves, plastic bags, and trash tend to accumulate in lagoons and ponds and ' should be cleaned out regularly. Keep it neat! 4. Regularly inspect all earthen dams and embankments for settling or bulges, side slope stability, rodent damage, jug holes or pock marks, erosion scars, wave action damage, weeping, etc. Weeds should be ' mown at least one time per year and two times per year in heavy growth years so the operator can see problems before they get serious. Do not allow bush or woody vegetation to grow on earthen dikes. Regularly inspect concrete storage basins for cracks or unusual settling. ' S. Do not drive vehicles across emergency spillways. Keep any overflows or emergency spillways clear of limbs, tall plant growth, logs, floating debris, sedimentation, etc. Watch for erosion and settling. A good grass cover should be maintained at and down slope of emergency spillways. 6. Animal grazing on dams and embankments can cause problems and is not allowed. 7. Inspect all dams, earthen embankments, and emergency spillways at least two times per year or after ' every significant storm event. The owner/operator shall keep a written record on all inspections, maintenance and repairs done on the lagoon and or dam. ' 8. Always maintain freeboards in ponds and lagoons. Allow more freeboard if pumping equipment is not readily available for this pond. 9. Try to avoid large rapid liquid level reductions inside deep earthen containment structures. Always ' observe the inside dam sides for possible liner sloughing during rapid liquid draw -downs. Repair damaged lagoon liners immediately. Try to keep draw down no more than 12 inches in 24 hours for earthen structures. ' 10. Ventilation fans shall be maintained according to the manufacturer's specifications. 11. Animal feed storage containers located outside of animal containment buildings shall be covered ' except when necessary to remove or add feed. This does not apply to the storage of silage or hay or to commodity boxes with roofs. 12. Animal wastewater flush tanks shall be covered with a device that is quickly removable or shall have ' installed a fill pipe that extends below the surface of the tank's wastewater. This is a recommendation by the engineer and not a DAQ rule. 13. Avoid unnecessary agitation of the pond when not irrigating. This will help control odors. Take t measures to allow water to flow into the pond in a gentle fashion instead of splashing or cascading if practical. Extreme care should be used when filling earthen ponds so as to avoid eroding a scar into ' the side and exposing undesirable soils. Use temporary flexible drainage pipe if necessary to transfer waste to the liquid surface. Flexible pipe can be left in the pond or lagoon. 14. The terminal end of inlet piping should extend just under the water surface if manure sources are very ' liquid. If manure is scraped or is thick (as with most dairy waste), the inflow pipe may be mounted above the water level. If the pipe outlets are under water and the pipes are air tight the pipes should be equipped with vapor traps and vents to prevent gasses from moving back toward the confinement ' houses. Clean out ports should also be provided for each set of pipes. USE EXTREME CAUTION 18 Shady Grove DairyTransfer Bashi February 2004 I I fl U 1 t WHEN INSTALLING PIPES ACROSS FILL MATERIAL SUCH AS A DAM. CONSULT THE ENGINEER OR NRCS BEFORE DIGGING. 15. Irrigation pump intakes should be no more than 18 inches below the liquid surfaces of lagoons. This is also a good practice in storage ponds but not as critical as with lagoons. 16. New products are being developed to help minimize odors from animal operations. The owner/operator may utilize such products but these should only be done according to manufacture's recommendations and with caution. Many of these products do not reduce odors and are a waste of money. Rapid additions of enzymes or chemicals could cause microbial upsets. 17. Keep trash, dead animals, and spilled feed cleaned up and properly disposed. The carcasses of dead animals shall be properly stored at all times and disposed of within 24 hours of discovery. Disposal processes shall comply with the State Veterinarian guidelines under G. S. 106-403, 18. Spray irrigation activities of wastewater can not be allowed to drift beyond the farm boundary except for the purposes of maintaining a safe lagoon (or pond) freeboard. This would be an emergency situation. Farmers must contact the Division of Water Quality (DWQ) and the Division of Air Quality (DAQ) in emergency situations and before irrigating effluent as a result of weather extremes. Take extreme care to select optimum conditions for spray irrigation of wastewater and sludge removal events. Careful planing will help minimize odors. Irrigate wastewater in dry warm weather if possible, preferably before 12 noon. Avoid weekend and holiday irrigation unless absolutely necessary. 19. In North Carolina prevailing winds blow from the southwest toward the northeast, however they can blow from any direction at any time (see Table 13). Plant or maintain trees on the west and southwest side of the farm to act as a wind break. Plant trees between irrigation fields and neighbors or public highways. Avoid spraying on windy days or when the wind is blowing toward nearby neighbors. TABLE 13 PRV..VATI.TNr. WTNn nIRF.CTInNS IN NORTN CAROLINA BY SEASON SEASON MEAN RESULTANT SURFACE WIND DIRECTION Mid Spring Aril south-west blowing to the north-east Mid Summer Jul south-south-west blowing to the north-north-east Mid Autumn October north-north-east blowing to the south-south-west Mid Winter(January) west blowing to the east Average for Year south-west blowing to the north-east * Source of this table is Climatography of the United States Series 82, Decennial Census of the United States Climate, -- Summary of Hourly Observations, 1951-60 (Table B). Insect Control And Mortality Management (Apply As Needed) A certified insect control program and mortality management program are already in place at the Shady Grove Dairy and can be seen in the existing CAWMP. As mentioned earlier in this document, the in - place insect control program and its certified forms shall remain in force and will not be replaced by EES. The engineer does however wish to emphasize the need for a comprehensive insect/mortality control program as they relate to prudent animal waste management. Therefore, much of this document's text 19 ' Shady Grove Dairy Transl'a Basin February 2004 ' and BMP's are directly or indirectly related to insect control. Below is a few items of interest that can be applied as part of any insect or mortality management control program. ' 1. The farmer shall at all times strive to keep weeds and tall grass from growing uncontrolled around the waste storage structures since good weed control robs insects of nesting sites and habitat. ' 2. Dispose of all organic materials and trash in containers or dumpsters. 3, Keep trash, dead animals, and spilled feed cleaned up and properly disposed. ' 4. Follow crop stalk and root destruction programs where applicable. Follow all BMP's for crop production. 5. Small pools of water can develop around a farm due to equipment traffic, etc. Keep these depressions ' filled so water does not stand for long periods. A "dry" and manicured farm discourages insect breeding. 6. The farmer should consult with the local Cooperative Extension Service to discuss an integrated pest ' management program. Incorporate the use of pesticides and herbicides as needed for insect control. 7. Employ good housekeeping! 8. Manure tends to pack into the corners of pits and channels and can cause excessive odors and insects. Regularly inspect pits, sump areas, pit walls, etc. for caked manure. Use a high pressure hose to wash ' 9. out caked manure areas. Remove crusted solids from lagoons, pits, and channels (as is practical). 10. Fly traps which lure flies to them with an attractant will help reduce fly populations if enough of them ' are used around a farm, especially if the animal waste is not allowed to sit undisturbed in corners of pits or in hard to reach places. Hang such traps where they will not be damaged by the animals or by machinery and where they can be maintained. Make sure all manure buildup is disturbed every 7 days ' to break the fly breeding cycle. For dairies, check with health inspectors about fly trap usage. 11. The carcasses of dead animals shall be properly stored at all times and disposed of within 24 hours of discovery. Disposal processes shall comply with the State Veterinarian guidelines under G.S. 106- 403. Typically is service. this accomplished via a rendering company pick-up ' Personal Safety Considerations Around Lagoons And Waste Storage Ponds 1. Fencing around liquid storage ponds is an option to the farmer if trespassing is a problem. If the ' public or children will have access to the lagoon or pond area, it is a good idea to have a stock tight fence installed around the lagoon perimeter. Clear warning signs should be installed around ponds and lagoons and be visible from all sides of a waste containment structure. Unauthorized persons should be kept away from waste treatment and storage areas. Make sure all signs read in both English and Spanish if you employ migrant laborers. ' 2. The owners should install throw type safety devices within easy access from at least 2 places around a pond or lagoon in the event of a drowning accident. Safety ropes should also be kept nearby. At least one person at the farm should have water rescue training. Any person using a boat on a lagoon or waste storage pond must wear a life preserver and have a helper standing on shore in case of an emergency. All farm personnel should have first aid and safety training. 3. Never walk on crusted lagoons or ponds. Even thick crusts can not support the weight of an adult. 20 ' Shady Grove DairyTransfer nashr February 2004 1 1 1 1 4. When scraping waste down a ramp or into a pond or basin, use extreme caution to avoid tractor accidents. Tractors can run off the end of concrete ramps or become submerged in wastewater and drown the driver. Use vehicle barriers to prevent accidental drive -offs. 5. Animal manures produce gasses as they undergo decomposition. Agitation of lagoon solids or under slat liquids can cause large amounts of gasses to be released quickly. The owners should be aware that certain gasses are colorless and odorless and can cause asphyxiation and death under severe circumstances (usually in confined spaces and not as likely around a lagoon). It is doubtful gas concentrations would approach explosive levels, but the owners should be aware of such possibilities in confined spaces. Employees should be warned about such dangers and trained in dealing with such matters. The primary types of gases produced by animal manure are listed below: TABLE 14 Hydrogen Sulfide- MS : • The most dangerous of gases produced, especially during manure agitation. This gas is corrosive to exposed metal parts. • Colorless with distinct odor. • Heavier than air, accumulates near the floor. • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 10 parts per million • Recommended control of as: Adequate ventilation. • Not readily explosive. Carbon Dioxide CO2 : • Not particularly toxic in normal concentrations. Large quantities can be released during manure agitation. Not particularly corrosive. • Colorless and odorless. • Heavier than air, accumulates near the floor. • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 5,000 parts per million • Recommended control of gas: Adequate ventilation. • Not readily explosive. Methane- CH4 : • The most explosive of gases produced, especially during manure agitation. Not extremely toxic at low levels. • Colorless and odorless. • Lighter than air, accumulates near the ceiling. • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 1,000 parts per million • Recommended control of gas: Adequate ventilation. • Explosive at concentrations of 50,000 to 150,000 parts per million or 5 - 15 21 Shady Grove Dairy"rransrer Basin February 2004 I t 1 Ammonia-(NH4): • Not extremely toxic in lower concentrations. Irritating to the eyes and respiratory system. Can be released in large quantities especially during manure agitation. Can be corrosive to exposed metal parts. • Colorless with very distinct odor. • Lighter than air, accumulates near the ceiling. • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 25 parts per million • Recommended control of gas: Adequate ventilation. • Not readily explosive. 4. Workers should never go under floor slats unless accompanied by a helper and only if adequate ventilation is in place. Drain and clean under slat pits at least 8 hours prior to entering in addition to providing good ventilation. Workers entering confined spaces should follow OSHA guidelines for such activities. 5. The owner/operator may wish to purchase a portable hand held gas meter for questionable environmental situations. ' 6. Beware of spiders and snakes around livestock facilities. 7. Workers should attend to cuts and wounds immediately with the proper first aid. ' 8. Always observe sanitary principals around animal waste. Keep your dirty hands away from your mouth, nose, and eyes when working with manure. tEMERGENCY ACTION PLANS Animal wastes can not impact the surface waters of North Carolina. Therefore the engineer wishes to emphasize the importance of emergency action should there be a spill or similar discharge emergency. A certified emergency action plan is reported to be in place at the Shady Grove Dairy and can be seen in ' the existing CAWMP. The farm owner/manager should refer to this plan for ideas on what to do in an emergency. Emergency action associated with the waste transfer basin would be the same as for the existing waste storage ponds on this farm. ' ADDITIONAL INFORMATION AND NOTICES ' Any person or company owning or controlling the property upon which an intensive livestock operation exists shall be responsible for all aspects of the waste management. The system must be maintained at all times to prevent direct seepage and/or discharge of effluent to the surface of ponds, rivers, streams, or to ' any type of surface or ground waters. Shady Grove Dairy is hereby notified that he/she/they must operate this system in accordance with state and local laws and regulations. Problems should be reported to the N.C. Division of Water Quality ' (DWQ) ASAP. The telephone number of the regional of DWQ, Winston Salem, N.C. - (336) 771-4608. The DWQ emergency phone for after hours in Raleigh, 1-800-858-0368. 22 ' Shady Gmvc Dairy Trwisrcr Basin Febmary 2004 ' Changes in animal steady state live weight, operations, ownership, and/or waste management must first be discussed with DWQ before proceeding. This is not an option for the farmer but a requirement. ' Significant changes in operations, or problems should be duly noted and documented by the farmer. The EES engineer can not take responsibility for the accuracy of all information or conclusions made by ' others and referenced herein. Much of the information presented above is based on estimated conditions, estimated operational capabilities, etc. that are subject to change. When dealing with so many variables and natural elements it is impossible to predict in advance all operational conditions, however the ' concepts and methodology presented above are reliable. The information above is presented in a detailed fashion so that system operators can recalculate and adjust certain parameters during the day-to-day 1 11 1 lJ 1 1 1 operations. The engineer takes no responsibility for changes made to the above details before, during, or after construction without his knowledge. Nor does the engineer take any responsibility for human losses or property damages which should occur due to poor workmanship, improper use of machinery, unknown conditions above or below ground level, legal problems with boundary lines or easements, acts of nature, "short-cuts" the owner may take in system construction, or improper system operation. Information given to the engineer by the owner or others and used in these specifications shall be taken as truth if it can not be verified otherwise. DWQ officials and local health officials are authorized to inspect the system at any time. The farm owner must keep a copy of this certified report on the farm at all times. He or she must adhere to these plans as much as is possible. Alterations in waste management practices shall at no time violate the intent of this plan. This document does not contain all specifications, rules, and laws associated with the land application and management of animal waste. Copies of such guidelines and documentation can be obtained at the local NRCS office, the regional office of DWQ, or from the Cooperative Extension Service. * * * F,ND OF COVERED WASTE, TRANSFER BASIN EVALUANON FOR SHA D Y GRO VEDA IR Y * * * 23 1 I EXHIBITS SECTION I I I I I I 1 I I I 1 I 41 Yadkin County Exhibit 1 Yadkin County, NC owner: Tim SmithermanVicinity Map for the Shady Grove Dairyr ! • D ea T fr.r �p[MOa vlGo..r Ian �f1 �`1saJAI � ° ae3•.nvo } SL na 14 1j1 xy L31 � I .. s }�1• }�} 11 � .. ♦nmaau 1Y� i^ L^J I 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 � I• J � I .. S 1 ` •Ili a.. ♦ 1 y {.�� ��� . 4, ` Js •J � �` [A r.��,.P�H�O REVI�ED �`• 91�� �•�\� � �S 111 n•}.1(l �: '.� i \ 1'IL�. tit 7. /� C` Z ice/ —" � .1 • �, c-� �\( •C� `i1/ 13-DTopoQuads OTydgld01999Dda YammdQAffiOIO% Somoe Dais USGS I--Jr.A@ Sn1e1:2"W DAa1L•13-0 Dri=WCS81 ' TerraServer Image Courtesy of the USGS Page 1 of 1 Send To Printer Back To TerraServer Change to 11x17 Print Size Show Grid lines Change to landscape ZUSGS 6 km NE of Forbush, North Carolina, United States 13 Mar 1998 j • , e �yV� r J r r ` y \ 4 4 II F� �y i �j '�R Y Z.i �� � r•' .� �i n 5 � ' 0' 'loom 0' '100yd Image courtesy of the U.S. Geological Survey ' © 2003 Microsoft Corporation. All rights reserved. Terms of Use Exhibit 3 ' Aerial Photograph of the Shady Grove Dairy Complex. New Animal Waste Transfer Basin is not shown on the Photo graph. Exhibit 5 I SHADY GROVE DAIRY ~ TRANSFER BASIN VOLUME vsDEPTH 120,000 1i7.50O 115,000 112,500 110,000 107500 105.U00 102.500 100,000 17`�� 95,000 bpginp.. here: 92'5O0 90,000 87.508 85.000 82.500 80,000 77,500 75.0O0 72.500 70,000 67,500 �� 85.000 W 62.500 LL 60,000 57.500 55,00 - 52,500 < 50,000 � 47`500Available storage vc 45,000within this zbne. 42,500 40,000 37,500 35,000 32'5OO 30,000 27'50O 25,000 22,500 20'000 17'5OO 15,000 12,580 10.000 7,5O0 5'0D0 2'500 0 Start ptzping by this level (0. 8 feet). Exhibit 6 Practice Standards and Specifications I fl 1 1 1 I 1 Table 6.110 Seeding No. SIP for: Grass -lined Channels Seeding mixture species' Rate (Ib/acre) Tall loscuo 200 (4-5 lb/1,000 It Nurse plants Between May 1 and Aug.15 add 15lb/acro Sudangrass or 1 o Ib/acro Ger- man millet. Before May 1, or alter Aug. 15, add 401b/acro ryo (grain). Seeding dates Best: Aug. 25.Oct. Possible: Fob. -Apr.15 Avoid seeding from Nov. to Jan. It seeding must be done at this time, add 40lb/acro ryo grain and use a channel lining that offers maximum protec- tion. Soil amendments Apply time and tenilizor according to soil tests, or apply 4,000 Ib/acro ground agricultural limestone and 1,OOOlb/acro 10-10-tofenilizar.Operate tillage equipment across the waterway. Mulch use jute, excelsior matting, or other olleclivo channel lining material to cover the bottom of channels and ditches, and staple securely. The lining should extend above the highest calculated depth of flow. On channel side slopes above this height, and in drainages not requiring temporary linings, apply 4,000 Ib/acro grain straw and anchor straw by stapling nolling over tho lop. Mulch and anchoring materials must not be allowed to wash down slopes whore they can clog drainage devices. Maintenance Inspect and repair mulch Iroquontly. Relenilizo in late winter.ol the follow- ing year; use soil tests or apply 150 lb/acre 10.10.10. Mow regularly to a height of 2.4 inches. !Rotor to Appendix 8.021or botanical names. 6.11.23 ' Exhibit 7 1 • Table 6.11k ' Seeding No. 1P for: Steep Slopes or Poor Soils; Low Maintenance 1 1 1 1 1 1 IJ Practice Standards and Specifications Seeding mixture speeloar Rate (lb/acre) Tall loscuo 100 Soricoa lospodoza 30 Kobelospodoza 10 Seeding notes 1. In Eastern Piedmont add 25 Waste Pensacola Bahiagrass or 10lb/acro common Bermudagrass. Use common Bermudagrass only where it is un- likely to become a post. 2. Allot Aug. 15 use unscarified sericoa seed. 3. Whore a noat appearance is dosired, omit sericea and substitute 40 Waste Bahiagrass or 151b/acre Bermudagrass. 4. To extend spring sooding dales into Juno, add 15 lb/acre hulled Bor- mudagrass. However, it is preferable to sodd.temporary cover and seed fescue in Sept. Nurse plants Between May 1 and Aug. 15, add 10 Ib/acro German millet or 15 lb/acre Sudangrass. Prior to May 1 or allot Aug. 15, add 40 Ib/acro rye (grain). Seeding dates Bost Possible Fall: Aug. 25 - Sop(. 15 Aug. 20.Oct. 25 Late winter: Fob. 15 - Mar. 21 Feb. 1 -Apr. 15 Fall is best for tall loscuo and late winter for lespodozas. Overseoding of Kobe lospodozaover fall-soodod tall fescue is very effective. Use unhulled Bermudagrass seed in fall. Soil amendments Apply limo and fertilizer according to soil tests, or apply 4,000 lb/acre ground agricultural limestone and 1,000 Waste 10-10-10 fertilizer. Mulch Apply 4,000.5,000 Waste grain straw, or equivalent cover of another suitable mulching material. Anchor mulch by lacking with asphalt, roving, or netting. Nolling is the preferred anchoring method on steep slopes. Maintenance Rolortilizo in the second year unless growth is fully adequate. May be mowod once or twice a year, but mowing is not necessary. Reseed, fertil- izo, and mulch damaged areas immediately. 1Refor to Appendix 0.021or botanical names. NOTE: do not plant sericea lespedeza on dams! 1 6.11.19 ' Exhibit 8 Practice Standards and Specifications Table 6.11 m Seeding No. 3P for: Gentle Slopes, Soils with Average or Better Moisture Retention, Cooler Sites; High Maintenance 1 1 k Seeding mixture Species' Rate (lb/acre) Blond of two turf -typo tall loscuos (90%) and two or more improved Kentucky bluegrass varieties (10%) 200-250 Seeding dates Bost Possible Fall: Aug. 25 - Sept. 15 Aug. 20 .00. 25 Winter: — Fob. 1 - Mar. 31 For quality turf avoid spring soeding. Where grading is completed during late winter or spring, an alternative is to seed 30lb/acre Kobe lospodoza, keep mowod, prepare seedbed, and seed a permanent mixture in early fall. Soil amendments Apply limo and fertilizer according to soil tests, or apply 4,000 lb/acre ground agricultural limestone and 1.000Ib/acre 10-10.10 fertilizer. Mulch Apply 4,000 Ib/acro small grain straw or equivalent cover of another suitable mulch. Anchor straw by lacking with asphalt, netting, or roving or by crimping with a mulch anchoring tool. A disk with blades set nearly straight can be used as a mulch anchoring tool. Maintenance Forlilizo according to soil lasts or apply 40 lb/acre nitrogen in Jan, or Fob., 40 lb in Sept., and 40 lb in Nov., from a 12.4-8, 16.4.8, or similar turf for- lilizer. Avoid fertilizer applications during warm weather, as this increases stand losses to disease. Mow to a height of 2.5-3.5 inches as needed. Reseed, fertilizo, and mulch damaged areas immediately. 'Refor to Appendix 8.02 for botanical names. 6.11.21 DETAIL A TOPOGRAPHIC DETAILS OF THE NEW ANIMAL WASTE STORAGE AND TRANSFER BASIN AT SHADY GROVE DAIRY CONTOURS SHOW SOIL ELEVATIONS AT AND AROUND THE BASIN. 40 20 07 0 -20 Jos -40 11, -60 GRASSY -80 Pr -100 -120 BASIN OVERFLOW POINT ABOUT H STALL BARN ROOF GUTTERS ROXIMATE LOCATION) -140 T — T -1600 0 0 0 0 0 0 0 0 0 O m t0 �t Rl fV V' ao co FEET E STD MVAT � ROU ING 0 10 30 40 �20 (SCALE IS APPROXIMATE) \ \ 1 CONTAI MENT POND EMBANKMENT EGINS STR G INSIDE WALLS B SLOPE TOWA D VET VEAT R 1 STREAM ABO T HERE 1 AN EART N EMBANKMENT EXISTS A UND THE NOR EAST, AN SOUTH SIDES OF ` BASIN T DIVERT STO WATER. ILLSIDE ► � � /�►� _--�i �\ WIT WEATHER TREAM I THIS DIRE TION \ STORMV TER ROUTIN �� ` ;MAX MUM MANURE STO AGE LEVEL I SECONDARY OVERFLOW POIN � •� T HERE. OUT HERE E E E OF CONCR TE APRON. M URE IS SCR PED FROM FRE F E STALL TO BASIN OVER (AF ST MVATER ROU ING VIEV B-B CROSS SECTION OF TRANSFER BASIN ACROSS VIOTH FOR ILLUSTRATION - NO SCALE EXCEPT AS SHOWN OPEN SHED COMPLETELY COVERS TRANSFER BASIN. ROOF OVERHANGS ARE ABOUT 1 FOOT, OUTLINE OF SHED. — .► SIDES ARE OPEN. 53 FEET +/- EARTHEN EMBANKMENT THAT EARTHEN EMBANKMENT HEIGHT SURROUNDS 3 SIDES OF THE VARIES BETWEEN 10 STORMVATER CONVEYANCE:: BASIN. NOT COMPLETELY LEVEL. INNER WALLS OF TRANSFER AND 15 INCHES CHANNEL BASIN ARE EARTHEN. .. .. .. . III � III= =III=III ••/ •/ / III=III= ::7� I 5.5 FEET AT THIS SECTIONAL VIEV =III I�I III=III=III= III ,;,III ,;,III III IN III III=III-III- CROSS SECTION O CONCRETE FLOOR VIEV A -A CROSS SECTION OF TRANSFER BASIN SHOVING FLOOR SLOPE FOR ILLUSTRATION - NO SCALE EXCEPT AS SHOWN SHED ROOF COMPLETELY COVERS TRANSFER BASIN. OUTLINE OF SHED —... ALL SIDES ARE OPEN —.► 80 FAT +/- ------ CONCRETE INLET ;EARTHEN EMBANKMENT ARM]) NORTH, INNER BALLS OF TRANSFER SLOPED AT ABOUT 0.5% : :EAST AND SOUTH SIDES OF :THE BASIN. BASIN E EARTHEN. :SDP OF EMBANKMENT IS Nat COMPLETELY LEVEL. EARTHEN EMBANKMENT HEIGHT VARIES BETWEEN 10 AND 15 INCHES 10 I 1=III= `III— II 6 FEET - =III=III= CONCRETE FLOOR ,;,III ,, III ,, III SLOPED AT ABOUT 10% EXHIBIT 4-NOTES [1] This drawing is to serve es on illustration of o new enamel waste transfer basin at the Shady Grove Dairy. Weer East Bend. N.C. (Yadkin County). owned by Mr. Tim Srtuthermon. This drawing should be considered on approximate representation derived from on -site measurements. Many of the physical features on this drawing are shown symbolic and may look slightly different from those on -site. Only the physical features related to animal manure containment ore shown herein. [2] This Brewing should not be used for property line verifications or deed related metiers. Utilities are not shown on this Brewing. The north arrow and steles ere approximate. [3] The new waste transfer basin was designed end built according to the owner's plena and was not designed by Environmental Engineering Services tEESI. The owner has requested EES to provide es -built details and to document volumetric details. [4] The elevations shown on this drawing ore referenced to o common neorb datum or bench mark chosen by the engineer early in this project. The bench me�%s shown ere not referenced to see )level or any such st.onderd L1SGS datum or benchmarks. Some of the interior measurements token to develop the contours shown inside Detail A were assumed if they were under manure of the time of measurement. The contours shown in Detail A ere at 1 foot intervals. [5] This transfer basin is used to temporarily store scraped cow manure from o free stall born until it ten be transferred to other storage end/or fond applied. Manure slurry is scraped into the basin using o form t,roctor and scrape blade. The sides of the basin are earthen and the bottom is concrete. A metal shed is installed directly over the basin to divert rainfall. The concrete scrape area between the born and the basin allows o small amount of rein to enter the basin. Most surface water is diverted around the basin to a nearby ditch. The sides of the metal building are open. [6] The engineer is providing es -built details end certifying basin volume, but is not certifying soil compactions, dike construction. or building construction over the basin. Nor is the engineer certifying any other aspect of the Shelly Grove Decry Certified Animal Waste Management Plan. The soil wells of the inner begin are cloy but permeability evaluations were not made- [7] Manure is typically transferred out of the basin using a broadcast wagon. [B] The new basin is not equiped with o designated emergency overflc•;•. Elevations ore such that basin overflows would take place near the inlet to the basin (on concrete) and not over the basin's earthen ernbonkrnent. See Detail A for approximate overflow locetion.s [9] The earthen dike shown in View A -A and B-B was reported to have been installed by the owner and was not compacted to any specification. Its purpose is to keep stormwater from entering the pond and not to manure. mare. Manure would overflow the basin of the west aide inlet before A_ would build up against the earthen embankment. [10] The top of the earthen dike should be mode level and the dike grassed to help in soil sta6111zetion. SEAL . - TI-as oRnwwc PRnvtt>En BY. 11602 ;� ENVIRONMENTAL. ENGINEERING 9y�"�I SERVICES ;73,A e-W51 I.�,ir7IJ��Ci•IT���i��Q i117�i�iQil�l� EXHIBIT 4 As-Bull( Details For A Dolry Mcnure Tronsf er Basin At The Shady Grove Dolry Neor East Bend. N.C. - Yodkln Co. Owner: Tim Smtthermen CR/,WN BY: wig a c�� LerrV F. G-den. PE r . Michael F. Easley, Governor William G.'Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Marr1{WNair}t 9rP...£, Director f1' Divon of Water Qirai y N. �C^. `.,. 1 May 23, 2003 Tim Smitherman Shady Grove Dairy 1040 Hoot Owl Hollow East Bend NC 27018 Subject: Certificate of Coverage No. AWC990012 Shady Grove Dairy Cattle Waste Collection, Treatment, Storage and Application System Yadkin County Dear Tim Smitherman: In accordance with your application received on April 19, 1999, we are forwarding this Certificate of Coverage (COC) issued to Tim Smitherman, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Shady Grove Dairy Farm, located in Yadkin County, with an animal capacity of no greater than annual average of 600 Dairy and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is, not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. ��yr, Non -Discharge Permitting Unit Internet http•J/h2o.enr.nc.state.us/ndpu NUJ 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10'/ post -consumer paper If any parts, requirements, or limitations contained in2ihis COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Winston-Salem Regional Office. The Regional Office Water Quality Staff may be reached at (336) 771-4600. If you need additional information concerning this COC or the General Permit, please contact J. R. Joshi at (919) 733-5083 ext. 363. Sincerely, 1zd61z__ for Alan W. Klimek, P.E. .Enclosures (General Permit AWG200000) cc: (Certificate of Coverage only for all cc's) Winston-Salem Regional Office, Water Quality Section Yadkin County Health Department Yadkin County Soil and Water Conservation District Permit File AWC990012 NDPU Files W ATF9 � 1 .ram, Y Tim Smitherman Shady Grove Dairy 1040 Hoot Owl Hollow East Bend NC 27018 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources January 13, 2003 Alan W. Klimek, P. E., Director Division of Water Quality Facility Number 99 - 12 Subject: Public Meetings for Draft Renewal of State Non -Discharge Animal Waste Operation General Permits Dear Producer: Your animal waste management facility is scheduled to be issued coverage under the Animal Waste Operation General Permits in the near future. The Division of Water Quality (Division) staff is currently in the process of renewing the Animal Waste Operation General Permits and is scheduled to have the permit reissued by early April 2003. Once the permit is reissued, your facility would be eligible for coverage under the reissued permit. The Division has published a public notice regarding these renewed general permits. A copy of the draft animal waste operation general permits and fact sheets are available at the website hftp://h2o.enr.state.nc.us/ndpu/ or by writing or calling: Non -Discharge Permitting Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Telephone number: (919) 733-5083, ext. 574 The Division will be conducting public meetings regarding these renewed permits. The following is a list of dates, times, and locations of the public meetings: February 3, 2003; 7-9 p.m.; Kenansville — James Sprunt Community College February 4, 2003; 7-9 p.m.; Williamston — Martin Community College (Bldg. 2 Auditorium) February 6, 2003; 7-9 p.m.; Iredell — Iredell County Center Further information can be obtained by reviewing the Fact Sheet available at the website and address listed above. Cc: Winston-Salem Regional Office, Division of Water Quality Yadkin Soil and Water Conservation District Permit Application File 99 -.12 Non -Discharge Permitting unit 1617 Mail Service Center, Raleigh, NC 27699.1617 soar iN�DENR Internet http:/%h2o.enr.nc.state.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper M NORTK CAROLINA COOPERATIVE EXTENSION SERVICE - NC NMP Source name Animal Waste Handling Manure type applied Production Facility Capacity Days/yr in use Animal Weight Equivalents Annual Manure Production Design Storage Capacity,days Begin accumulation of source DM-% N ppm P ppm K ppm Ca ppm Mg ppm S ppm Mn ppm Zn ppm Cu ppm B ppm CCE q SHADYGROVE #1 Dairy Anaerobic Lagoon Liquid Manure Slurry 150 cow 365 100 q of time in lot 1400 1162.8 1000 gal 180 Dec 29, 1998 1 2700 730 2110 1200 580 370 24.0 24.0 6.0 2.4 0 or production facility (not applic. for liquids) LIMITATIONS: This program is based on the best available data. Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Cooperative Extension Service is not resposible for any losses incurred from the use of this program. The software is provided 'AS IS' and without warranty as to performance. Printed :12/29/1998 NORTH CAROLINA COOPERATIVE EXTENSION SERVICE - NC NMP Source name Animal Waste Handling Manure type applied Production Facility Capacity Days/vr in use Animal Weight Equivalents Annual Manure Production Design Storage Capacity,days Begin accumulation of source DM-Y N ppm P ppm K ppm Ca ppm Mg ppm S ppm Mn ppm Zn ppm Cu ppm B ppm CCE q SHADY GROVE #2 Dairy Anaerobic Lagoon Liquid Manure Slurry 130 cow 365 100 % of time in lot 1400 1007.7 1000 gal 180 Dec 29, 1998 1 2700 730 2110 1200 580 370 24.0 24.0 6.0 2.4 0 or production facility (not applic. for liquids) LIMITATIONS: This program is based on the best available data. Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Cooperative Extension Service is not resposible for any losses incurred from the use of this program. The software is provided 'AS IS' and without warranty as to performance. Printed :12/29/1998 NORTH CAROLINA COOPERATIVE EXTENSION SERVICE - NC NMP Source name Animal Waste Handling Manure type applied Production Facility Capacity Days/vr in use Animal Weight Equivalents Annual Manure Production Design Storage Capacity,days Begin accumulation of source DM-% N ppm P ppm K ppm Ca ppm Mg ppm S ppm Mn ppm Zn ppm Cu ppm B ppm CCE q SHADY GROVE #3" Dairy Anaerobic Lagoon Liquid Manure Slurry 120 cow 365 100 % of time in lot 1400 930.2 1000 gal 180 Dec 29, 1998 1 2700 730 2110 1200 580 370 24.0 24.0 6.0 2.4 0 or production facility (not applic. for liquids) LIMITATIONS: This program is based on the best available data. Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Cooperative Extension Service is not resposible for any losses incurred from the use of this program. The software is provided 'AS IS' and without warranty as to performance. Printed :12/29/1998 PIP WASTE UTILIZATION PLAN SHADY GROVE DAIRY The animal waste at Shady Grove Dairy is scraped into three waste storage ponds. Waste storage pond #1 is located below the milking parlor, holding pen and old freestall barn and is designed for 150 cows for 180 days storage. Waste storage ponds #2 and #3 are located at the ends of two newer freestall barns and catch the waste and run off from each barn. These two storage ponds together are designed for 250 cows with 180 days storage. This waste utilization plan is written for an average of 400 animals confined 100a of the time in these areas. There is also a dry cow barn where solids will be cleaned out and land applied. The waste is land applied utilizing a solid set irrigation system pumping out of WSP #1, pump and haul system from WSP #2 and WSP #3 with two 4000 gallon slurry tanks and one 3600 gallon slurry tank and a six ton solids box, spreader to haul solid manure from the dry cow barn. The plan indicates that there is not adequate land set aside for irrigation to apply all of the waste out of WSP #1 by irrigating so the remainder of waste will be hauled out in slurry tanks to other fields. Approximately 29 acres of land are available to apply waste through the solid set irrigation system and 571 acres for pump and haul and solid waste application. The summary tables include all fields to which waste can be applied. The cropping system which is utilized on Shady Grove Dairy is a double cropping system with corn for silage and small grain for silage. There is also 24.5 acres of fescue pasture and 8.5 acres of orchard grass where waste can be applied. Fall waste applications are generally made to fields where corn silage has been harvested prior to sowing small grain for silage. Spring waste applications are made to the same fields where small grain has been harvested for silage prior to planting corn. There is approximately 40 pounds of nitrogen applied to small grain by commercial fertilizer and 140 pounds of nitrogen to the corn crop by commercial fertilizer. There is more than adequate land to make all waste applications. The Realistic Yield are as follows: Crop R.Y.E. Corn Silage 18 Ton Small Grain Silage 10 Ton *Fescue Pasture 4 Ton orchardgrass Hay 4 Ton Expectations (R.Y.E.) at Shady Grove Dairy Commercial lbs. PAN lbs.N/R.Y.E 1bs.PAN/ac Fertilizer from waste 12 216 140 lbs.N. 76 lbs. N. 12 120 40 lbs.N. 80 lbs. N. 50 200(.75)=150 0 150 lbs. N. 50 200 *Reduced 25o because of grazing. 0 200 lbs. N The irrigation applications made from WSP #1 are calculated using 5.0 lbs of PAN/1000 gallons of waste and the pump and haul applications made from WSP #2 and WSP #3 are calculated using 10.0 lbs of PAN/1000 gallons of waste. Application Rate from irrigation: = crop PAN requirement (lb) x 1000 acre lb. PAN/1000 gallons Corn Silage = 76 lbs. PAN x 1000=.15,200 gallons = .55 inches 5.0 Small Grain Silage = 80 lbs. PAN x 1000 = 15,200 gallons = .55 inches 5.0 Fescue Pasture = 150 lbs. PAN x 1000 = 30, 000 gallons per year 5.0 = 15,000 gallons per application = .55 inches Application Rate from pump and haul system: Applic. rate = crop PAN requirement (lb) x 1.000 acre lb. PAN/1000 gallons Corn Silage = 76 lbs. PAN/ac.x 1000 = 7,600 gallons 10 Small Grain Silage = 80 lbs. PAN/ac. x 1000 = 8,000 gallons 10 Fescue Pasture = 150 lbs. PAN/ac. x 1000 = 15,000 gallons/ac/yr 10 Orchardgrass = 200 lbs. PAN x 1000 = 20, 000 gallons/ac/yr Hay 10 Total Annual Accumulation of Waste WSP #1 = 1, 162, 800 gallons WSP 42 = 1, 007, 000 gallons WSP #3 = 930,200 gallons 6 months accumulation Total 3, 100, 700 gallons WSP #1 = 581,400 gallons WSP #2 = 503,850 gallons WSP #3 = 465,100 gallons Total 1, 550, 350 gallons The summary tables show that there is enough land to apply 4,799,350 gallons in the spring and 5,034,250 gallons in the fall. Acres needed for waste application utilizing the double cropping system follows: Acres need for application = gallon of waste produced every 6 months. waste application rate/acre Acres of corn land = 1, 550, 350 gallons = 204 acres 7,600 gallons/ac. Acres of small grain land = 1, 550, 350 gallons = 194 acres 8,000 gallons/ac. You must have the animal waste analyzed to determine the nutrient content within 60 days of application. Soil nutrients in all fields where waste will be applied must be analyzed annually. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. If at anytime you plan to add additional land to the plan for waste application or make any changes to the plan, you need to contact your technical specialist to make an amendment to the plan. IRRIGATION APPLICATION SPRING Tract Field'# Acres Usabte S011 C Prior iCrop Totat'App ication.."., Acres (gallons).;:. T3958 3 10.67 9.0 CfC2 fescue pasture fescue pasture 15,000 135,000 T4580 2 5.18 4.5 CfC2 corn silage small grain silage 15,200 68,400 T4580 3 2.86 2.5 CfB2 corn silage small grain silage 15,200 38,000 T4580 4 8.78 8.0 CfB2 corn silage small grain silage 15,200 121,600 T4580 5 5.95 5.0 CgC2 corn silage small grain silage 15,200 76,000 Totals 33.44 29.0 439,000 IRRIGATION APPLICATION FALL Tract wa Aciaei Usable Soil, Crop Crop :A cr.es Series T3958 3 10.67 9.0 CfC2 fescue pasture fescue pasture 15,000 135,000 T4580 2 5.18 4.5 CfC2 small grain silage com silage 16,000 72,000 T4580 3 2.86 2.5 CfB2 small grain silage corn silage 16,000 40,000 T4580 4 8.78 8.0 CfB2 small grain silage corn silage 16,000, 128,000 T4580 5 5.95 5.0 CgC2 small grain silage corn silage 16,000 80,000 Totals 33.44 29.0 455,000 PUMP AND HAUL APPLICATIONS SPRING Tract Field # :Acres:, sea We A S 0 Cf Serves 'C x r or to R t A Gal . Total; Application T3958 1 3.67 3.5 CfC2 fescue pasture fescue pasture 7,500 26,250 T3958 2 12.42 12.0 WKD fescue pasture fescue pasture 7,500 90,000 T4339 1 12.28 12.0 CfB2 corn silage small grain silage 7,600 91,200 T4339 2 7.75 7.5 CfB2 corn silage small grain silage 7,600 57,000 T4339 4 7.38 7.25 CfC2 corn silage small grain silage 7,600 55,000 T4339 6 3.22 3.0 CfB2 corn silage small grain silage 7,600 22,800 T4339 7 15.30 15.0 CcD3 corn silage small grain silage 7,600 114,000 T4339 10 18.61 18.5 DfB2 corn silage small grain silage 15,000 140,600 T6018 1 7.05 6.5 Lc.132 corn silage small grain silage 7,600 49,400 T6018 2 2.38 2.0 LdB2 corn silage small grain silage 7,600 15,200 T6018 3 17.6 17.5 LcB2 corn silage small grain silage 7,600 133,000 T6018 IA 33.0 33.0 MN corn silage small grain silage 7,600 250,800 T4945 1 35.09 34.0 CfB2 corn silage small grain silage 7,600 258,400 T4751 3 8.14 8.0 CgB2 corn silage small grain silage 7,600 60,800 T4751 4 21.66 21.0 CfB2 corn silage small grain silage 7,600 159,600 T4873 3 13.56 13.25 CfB2 corn silage small grain silage 7,600 100,700 T4875 1 9.18 9.0 CfB2 corn silage small grain silage 7,600 68,400 T4875 3 6.19 6.0 CfB2 corn silage small grain silage 7,600 45,600 T4876 1 4.22 4.0 LdE2 corn silage small grain silage 7,600 30,400 T4876 2,6 5.4 5.25 2, CfB2 6, CfD2 corn silage small grain silage 7,600 39,900 continued 11.11 1., ..Trac. t, . . Field#, i Id . c, .Useable Acres sea e,.: AcresI §0 I i Series . .. . ...... Cr0 P.. . . .. r ... Crop .... .. ... Ac: ..... . TotaFA ti ppaca on,: T4876 7 1.82 1.75 LdE2 corn silage small grain silage 7,600 13,300 T4578 T4575 1 12.09 12.0 CfB2 corn silage small grain silage 7,600 91,200 T4558 3 3.82 3.75 CfB2 corn silage small grain silage 7,600 28,500 T3928 1 6.15 6.0 CfB2 corn silage small grain silage 7,600 45,600 T3928 2 13.02 13.0 CfC2 corn silage small grain silage 7,600 98,800 T3928 4 5.76 5.5 CfB2 corn silage small grain silage 7,600 41,800 T3918 4 3.60 3.5 CgB corn silage small grain silage 7,600 26,600 T3918 9 2.89 2.75 CgB2 corn silage small grain silage 7,600 20,900 T3918 8 9.34 9.0 CgC corn silage small grain silage 7,600 68,400 T3918 5 2.52 2.25 CgC corn silage small grain silage 7,600 17,100 T39181 6,7 6.78 6.5 CfB2 corn silage small grain silage 7,600 49,400 T6208 1 17.0 16.5 CfB2 corn silage small grain silage 7,600 125,400 T6208 2 1.60 1.5 CfB corn silage small grain silage 7,600 11,400 T4950 1 15.23 15.0 CfB2 corn silage small grain silage 7,600 114,000 T4950 13,2,14, 4 20.0 20.0 CfB2 corn silage small grain silage 7,600 152,000 T4950 5,11,12 7.05 6.5 1 CfB2 corn silage small grain silage 7,600 49,400 T4362 2 15.05 15.0 1 CfB2 I corn silage small grain silage 7,600 114,000 Continued Tract Field # Acres"Useable Acres Sails Series � Crop...O.,... 4 Ttof:rop.. . ..... ........ T Ie/Ac . ..Gal ..... Total (gatlotts) T4362 4 13.96 13.75 CfB2 corn silage small grain silage 7,600 104,500 T4362 5 7.20 7.0 CfB2 corn silage small grain silage 7,600 53,200 T4331 1 3.79 3.5 CfB2 corn silage small grain silage 7,600 26,600 T4331 7 10.95 10.5 CfB2 corn silage small grain silage 7,600 79,800 T5124 2 4.52 4.5 CgC2 corn silage small grain silage 7,600 34,200 T5124 9 2.44 2.25 CgC2 corn silage small grain silage 7,600 17,100 T5124 3 2.14 2.0 ApC2 corn silage small grain silage 7,600 15,200 T4495 1 3.68 3.5 CfB2 corn silage small grain silage 15,000 26,600 T3495 1 9.93 9.5 CfB2 corn silage small grain silage 7,600 72,200 T3495 2 5.15 5.0 CfB2 corn silage small grain silage 7,600 38,000 T3495 3 2.13 2.0 CfB2 corn silage small grain silage 7,600 15,200 T3915 1 6.46 6.25 CfC2 corn silage small grain silage 7,600 47,500 T3915 5 5.26 5.0 WKD corn silage small grain silage 7,600 38,000 T3915 4 1.69 1.5 CfC2 corn silage small grain silage 7,600 11,400 T3915 3 5.02 4.0 CfC2 corn silage small grain silage 7,600 30,400 T6597 1,2,3 8.51 8.0 1,2,CgC2 3, CfE2 corn silage small grain silage 7,600 60,800 T6597 5 5.54 4.5 CgC2 corn silage small grain silage 7,600 34,200 T3921 3,4 12.44 12.0 3, CfC2 4, CfB2 corn silage small grain silage 7,600 91,200 T3921 7 11.55 11.25 CfB2 corn silage small gain silage 7,600 85,500 T3921 9 8.13 8.0 CfB2 corn silage small grain silage 7,600 60,800 T3921 10,11,12 10.07 9.5 CfE2 corn silage small grain silage 7,600 72,200 continued Tract .......... f�el&# . .. Ac'res*,:: .... ..... ... .. Us...a.....ie Acres 01 cries .... ...... .......... ... Crop ..q.or�..rop Rat6/Ac i0 T6taI.:A Application r: (gallons) , T3921 18 2.36 2.25 CfB2 corn silage small grain silage 7,600 17,100 T3921 20 2.73 2.5 CfD2 corn silage small grain silage 7,600 19,000 T4294 1,3,4 8.29 8.0 1, CfB2 2, CfC 3, CfC2 corn silage small grain silage 7,600 60,800 T4294 9,10 7.42 7.25 CfB2 corn silage small grain silage 7,600 55,100 T4294 11,12,13 8.99 8.5 11,12, CfB2 13, CfC2 orchardgrass orchardgrass 10,000 85,000 T4308 1 5.17 5.0 CgD2 corn silage small grain silage 7,600 38,000 T4308 2 6.15 1 6.0 CgB2 corn silage small grain silage 7,600 45,600 T4308 4 1.62 1.5 CgD2 corn silage small grain silage 7,600 11,400 T4310 1 4.75 4.5 Cg132 corn silage small grain silage 7,600 34,200 T4310 7 6.99 6.75 CgD2 corn silage small grain silage 7,600 51,300 T4405 2 1.75 1.5 CfC2 corn silage small grain silage 7,600 11,400 T4405 3 2.55 2.5 CfE2 corn silage small grain silage 7,600 19,000 T4405 4 1.31 1.25 CfE2 corn silage small grain silage 7,600 9,500 T4405 7 1.77 L5 CfE2 corn silage small grain silage 7,600 11,400 Totals 590.23 571.25 4,360,350 PUMP AND HAUL APPLICATIONS Fall :Tract .Field c Acres S enes .. Crop,; P R At&Ac Total Ap 0 T3958 1 3.67 3.5 CfC2 fescue pasture fescue pasture 7,500 26,250 T3958 2 12.42 12.0 WKD fescue pasture fescue pasture 7,500 90,000 T4339 1 12.28 12.0 CfB2 small grain silage corn silage 8,000 96,000 T4339 12 7.75 1 7.5 CfB2 I small grain silage corn silage 8,000 60,000 T4339 4 7.38 7.25 CfC2 small grain silage corn silage 8,000 58,000 T4339 6 3.22 3.0 CfB2 small grain silage corn silage 8,000 24,000 T4339 7 15.30 15.0 CcD3 small grain silage corn silage 8,000 120,000 T4339 10 18.61 18.5 DfB2 small grain silage corn silage 15,000 148,000 T6018 1 7.05 6.5 LcB2 small grain silage corn silage 8,000 52,000 T6018 2 2.38 2.0 LdB2 small grain silage corn silage 8,000 16,000 T6018 3 17.6 17.5 LcB2 small grain silage corn silage 8,000 140,000 T6018 IA 33.0 33.0 MN small grain silage corn silage 8,000 264,000 T4945 1 35.09 34.0 CfB2 small grain silage corn silage .8,000 272,000 T4751 3 8.14 8.0 Cg132 small grain silage corn silage 8,000 64,000 T4751 4 21.66 21.0 CfB2 small grain silage corn silage 8,000 168,000 T4873 3 13.56 13.25 U132 small grain silage corn silage 8,000 106,000 T4875 1 9.18 9.0 CfB2 small grain silage corn silage 8,000 72,000 T4875 3 6.19 6.0 CfB2 small grain silage corn silage 8,000 48,000 T4876 1 1 4.22 j 4.0 j LdE2 j small grain silage corn silage 8,000 32,000 T4876 2,6 5.4 1 1 5.25 2 CfB2 1 6: CfD2 small grain silage I corn cosilage 8,000 42,000 continued ract,-Fetd O4Acres'Useable: . . . ........ . .. ..........A Soil, Sene �C rop............ ....ri. o...r...:.,.Crop . . kiidAe Gal Total AppI !cation...� (gallons) T4876 7 1.82 1.75 LdE2 small grain silage corn silage 8,000 14,000 T4578 T4575 1 1 12.09 12.0 CfB2 CfB2 small grain silage corn silage 8,000 96,000 T4558 3 3.82 3.75 CfB2 small grain silage corn silage 8,000 30,000 T3928 1 6.15 6.0 CfB2 small grain silage corn silage 8,000 48,000 T3928 2 13.02 13.0 CfB2 small grain silage corn silage 8,000 104,000 T3928 4 5.76 5.5 CfC2 small grain silage corn silage 8,000 44,000 T3918 4 3.60 3.5 CfB2 small grain silage corn silage 8,000 28,000 T3918 9 2.89 2.75 CgB small grain silage corn silage 8,000 22,000 T3918 8 9.34 9.0 CgB2 small grain silage corn silage 8,000 72,000 T3918 5 2.52 2.25 CgC small grain silage corn silage 8,000 18,000 T3918 6,7 6.78 6.5 CgC small grain silage corn silage 8,000 52,000 T6208 1 17.0 16.5 CfB2 small grain silage corn silage 8,000 132,000 T6208 2 1.60 1.5 CfB2 small grain silage corn silage 8,000 12,000 T4950 1 15.23 15.0 CfB small grain silage corn silage 8,000 120,000 T4950 13,2,14, 4 20.0 20.0 CfB2 small grain silage corn silage 8,000 160,000 T4950 5,11,12 7.05 6.5 CfB2 small grain silage corn silage 8,000 52,000 T4362 2 1 15.05 15.0 CfB2 small grain silage I corn silage 8,000 120,000 Continued Tract Fietd.# ......... . Acres Usealik... WrMx- Soil.-.. •i eri, Crop TriorCrop c Total Application bus T4362 4 13.96 13.75 CfB2 small grain silage corn silage 8,000 110,000 T4362 5 7.20 7.0 CfB2 small grain silage corn silage 8,000 56,000 T4331 1 3.79. 3.5 CfB2 small grain silage corn silage 8,000 28,000 T4331 7 10.95 10.5 CfB2 small grain silage corn silage 8,000 84,000 T5124 2 4.52 4.5 CgC2 small grain silage corn silage 8,000 36,000 T5124 9 2.44 2.25 CgC2 small grain silage corn silage 8,000 18,000 T5124 3 2.14 2.0 ApC2 small grain silage corn silage 8,000 16,000 T4495 1 3.68 3.5 CfB2 small grain silage corn silage 15,000 28,000 T3495 1 9.93 9.5 CfB2 small grain silage corn silage 8,000 76,000 T3495 2 5.15 5.0 CfB2 small grain silage corn silage 8,000 40,000 T3495 3 2.13 2.0 CfB2 small grain silage corn silage 8,000 16,000 T3915 1 6.46 6.25 CfC2 small grain silage corn silage 8,000 50,000 T3915 5 5.26 5.0 WKD small grain silage corn silage 8,000 40,000 T3915 4 1.69 1.5 CfC2 small grain silage corn silage 8,000 12,000 T3915 3 5.02 4.0 CfC2 small grain silage corn silage 8,000 32,000 T6597 1,2,3 8.51 8.0 1,2,CgC2 3, CfE2 small grain silage I corn silage 8,000 64,000 T6597 5 5.54 4.5 CgC2 small grain silage corn silage 8,000 36,000 T3921 3,4 12.44 12.0 3, CfC2 4, CfB2 small grain silage corn silage 8,000 96,000 T3921 7 11.55 11.25 CfB2 small grain silage corn silage 8,000 90,000 T3921 9 8.13 8.0 CfB2 small grain silage corn silage 8,000 64,000 T3921 10,11,12 10.07 9.5 CfE2 small grain silage corn silage 8,000 76,000 continued Tract Tleld]Vj , Usable kS 11 S&ies .. .. ... . ... Crop Prior W/Ac., G1 Total_Application ( T3921 18 2.36 2.25 CM2 small grain silage corn silage 8,000 18,000 T3921 20 2.73 2.5 CfD2 small grain silage corn silage 8,000 20,000 T4294 1,3,4 8.29 8.0 1, CfB2 2, CfC 3, CfC2 small grain silage corn silage 8,000 64,000 T4294 9,10 7.42 7.25 CfB2 small grain silage corn silage 8,000 58,000 T4294 11,12,13 8.99 8.5 11,12, CfB2 13, CfC2 orchardgrass orchardgrass 10,000 85,000 T4308 1 5.17 5,0 CgD2 small grain silage corn silage 8,000 40,000 T4308 2 6.15 6.0 Cg132 small grain silage corn silage 8,000 48,000 T4308 4 1.62 1.5 CgD2 small grain silage corn silage 8,000 12,000 T4310 1 4.75 4.5 Cg132 small grain silage corn silage, 8,000 36,000 T4310 7 6.99 6.75 CgD2 small grain silage corn silage 8,000 54,000 T4405 2 1.75 1.5 CfC2 small grain silage corn silage 8,000 12,000 T4405 3 2.55 2.5 CfE2 small grain silage corn silage 8,000 20,000 T4405 4 1.31 1.25 CfE2 small grain silage corn silage 8,000 10,000 T4405 7 1.77 1.5 CfE2 small grain silage corn silage 8,000 12,000 Totals 590.23 571.25 4,579,250 WASTE UTILIZATION PLAN Producer: Shady Grove Dairy Location: 4324 Shady Grove Church Rd., East Bend, NC 27018 Telephone: (336) 699-8136 Type Operation: Dairy Number of Animals: 400 (Design Capacity) Application Method(s): (2) 4000 gallon slurry tanks, solid set irrigations system, (1) 3600 gallon slurry tank, 6 ton solid solids manure spreader The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. You must have the animal waste analyzed to determine nutrient content as close to the time of application as practical and at least within 60 days of the date of application before each application cycle. Soil nutrients in all fields where waste will be applied must be analyzed at least annually so that all plant nutrients, can be balanced for realistic yields of the crop to be grown. Soil test and waste analysis records shall be kept for five (5) years. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to insure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Lime must be applied to application fields as recommended by soil test to maintain the plant uptake of nutrients. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Animal waste shall be applied on land eroding at less than five tons per acre per year. Waste may be applied to land that is eroding at five or more tons but less than ten tons per acre per year providing grass filter strips are installed where runoff leaves the field. 4. Animal waste shall not be applied to saturated soils, during rainfall, or when the soil surface is frozen. Either of these conditions may result in runoff to surface waters which is a violation of the North Carolina Division of Water Quality (NCDWQ) .0200 regulations. 5. Wind conditions at the time of field application of waste should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop. Otherwise, apply waste no earlier than 30 days prior to planting a crop or prior to forages breaking dormancy. Injecting or otherwise incorporating animal waste below the soil surface will conserve nutrients and reduce odor problems. 7. Zinc and copper levels in the soils in all fields where waste is applied shall be monitored and alternative application fields shall be used when these metals approach excess levels. This plan is based on waste application by pump and haul system and solid set irrigation (method (s) of application) for this is the manner in which you have chosen to apply your waste. If you choose to alter the method (s) of application in the future, you need to revise this plan. Nutrient levels for various waste application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for dairy (type operation) systems in North Carolina. Actual acreage requirements shall be b ed on waste analysis reports from storage structures in your waste managemeyA system. Your waste stora a pond (storage structure) is designed for 180 a s of temporary and a temporary storage must be removed on the av e of once every six mon s. In no instance should the volume of waste being stored in your structure gher than the maximum storage marker except on the event of a 25 year - 24 hour storm. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre to apply and the proper application rate prior to applying the waste. The waste management system which is covered by this waste utilization plan shall be operated only by persons which hold a valid certificate as an operator in charge of an animal waste management system. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC21-1.0217 (the .0200 rules) adopted by the Water Pollution Control System Operator Certification Commission. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of up to $10,000 per day per violation by the Division of Water Quality for every day the discharge continues. 2. Follow the waste utilization plan on land that has been described in the plan for receiving animal waste application. 3. Animal waste shall be applied to meet , but not exceed the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at discretion of the planner. 4. Animal waste shall be applied on land eroding at less than five tons per acre per year. Waste may be applied on land that is eroding at five or more tons but less than ten tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See NRCS Field Office Technical Guide Standard 393--Filter Strips) 5. Animal waste shall not be applied to saturated soils, during rainfall events, or when soil surface is frozen. When animal waste is to be applied on acres subject to flooding, it; will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast, provided the application does not occur during a season prone to flooding. 6. Wastes shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 7. Animal waste shall not be applied closer than 25 feet to surface water. 8. Animal waste shall not be applied closer than 100 feet to wells. 9. Animal waste shall not be applied closer than 200 feet to dwellings other than those owned by the landowner. 10. Waste shall be applied in a manner not to reach other property and public rights -of -way. 11. Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. Animal waste shall not be applied on grassed waterways which discharge directly into water courses. 12. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excess levels. 13. Soil test and waste analysis records shall be kept for five years. 14. Liquid waste shall be applied at rates not to exceed soil infiltration rates. No ponding shall occur. 15. A highly visible marker shall be installed to mark the maximum storage volume for waste storage ponds. For waste treatment lagoons, highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage. Pumping shall be managed to maintain the liquid level between the markers. 16. Records of waste application shall be maintained to establish actual application rates. The records will include date of application, amount of waste applied per acre by tract number and field number, most recent waste analysis and soil test report, and the realistic yield expectation. (R.Y.E.) nitrogen rate. Waste application records shall be maintained for five years. 17. Reduce hayland nitrogen rate by 25 percent on grassland being grazed when applying animal waste. 18. If animal production at the facility is to be suspended or terminated the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 1. 19. Waste handling structures, piping, pumps, etc. should be inspected on a regular basis to prevent breakdowns, leaks, and spills. 20. It is the responsibility of the owner of the facility to secure an update of the waste utilization plan when there is a change in the operation, number of animals (an increase), method of utilization, or available land. 21. Dead animals will be disposed of in a manner that meets NC regulations. North Carolina General Statute 106-403 requires that dead animals be dispose of within 24 hours in a manner approved by the state veterinarian. 7 22. Insect control and odor control checklists shall be included as well as an mergency Action Plan. Animal Waste Management Plan. Certification (Please tvoe or Drint all information that does not reuuire n si inature se ci rcle. or Name of Owner(s) Mailing Address:/Uy7J Ham-y"l f Farm Location: County Farm is located in:--,Kj Latitude and Longitude: ,( 3` � / , 3! 1%O" Integrator:, Please attach a copy of a county road map/ with location identifiedand names, directions, mile post, Operation Description: Type of Swine No. of Animals ZI Wean to Feeder J Feeder to Finish J Farrow to Wean O Farrow to Feeder • Farrow to Finish u Gilts Zi Boars _ No: (Be.specific: road Type of Poultry No. of Animals Type of Cattle No. of Animals .1 Layer 9 Dairy qm 3 Pullets ] Beef Other Type ofLivestock: NmnherofAnimals: Acreage Available for Application: S� visasRequired Acreage: a06'a< ^es Number of Lagoons / Storage Ponds : Total-Gapacity: Cubic Feet (0) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner / N'Ianaaer Aerreement I (we) verifv that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and sill implement these procedures. I (we) know ,that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to ;be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the since either directly through a matt -made conveyance or from a storm event less severe tban the 25-year. 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that anv modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DENT or a new certification (if the approved plan is changed) within 60 days of a tide transfer. \tame of Land Owner Name of vianager(if different from owner): Date: A%VC -- August 1. 1997 Technical Specialist Certification L As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005. I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental I apemen (DENq as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001. .0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD. SI. WUP, RC. 1), the technical specialist should only certify parts for which they are technically competent. II. Certification of Design A) Collection. Storage. Treatment System Check the appropriate box ;( Existing facility without retrofit (SD or WUP) Stomge volume is adequate for operation capacity: storage capability consistent with waste utilization requirements. l New ecnanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems. lagoons and ponds. have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist' le t�rint):�0�' Affiliatinn U-S-D/ MM(.7 Date Work Completed: Address (_Phone No. B) Land Application Site (WUP) The plan provides for minimum separations (buffers): adequate amount of land for waste utilization; chosen crop is suitable for waste management: hydraulic and nutrient loading rates. D Name of Technical Specialist (Please Print): �U�n_"3 Affiliation �oo�era t',jt Date Work Completed: QL 30 4c,2 Address(Agenty): PT,__Rcr, a� 1�a�-k;r`� I�e� NC a�DSS PhoneNo.:. 36 7i-�b C) Runoff Controls from Exterior Lots Check the appropriate box :1 Facility without exterior lots (SD or WUP or RC) /This facility does not contain any exterior lots. D Facility with exterior lots (RC) l,lethods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by MRCS. Name of Technical Specialist (Please Print): eT- Affiliation iVt265 Date Work Completed: Address (Agency): i9c 9.y i1 G 2-7oS5 Phone No.: 336-��s-S�sz Signature: Date: e ver- .. i....... . t ov7 je,,... .D). Application and Handling Equipment Check the appropriate box Tf Existin or exr1andina fncility with existine was noolication eauinment (WUP or I) Animal waste application equipment specified ,n the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates. a schedule for titning of applications has been established: required buffers can be maintained and calibration and adjustment guidance are contained as pan of the plan). J , ew erpnnded or existing facility without existing waste application eauinment for spray irrigation. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rotes; a schedule for timing of applications has been established: required buffers can be maintained: calibration and adjustment guidance are contained as pan of the plan). New.expanded or existing fncility without existing wnue nnolication equipment for land spreading not using ern irrigntion. (WUP or 1) Animal waste application equipment specified in die plan has been selected to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover -she -area required by the - plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained: calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): Affiliation �� C �canR`a} J� �x �o� sty;, �e%✓; �e Date Work Completed: Address(Agepcy): PO �ox nj-7 ValK �i�, ��e iJC -)7 PhoneNo.: �/1 —/ 11 d-A rein• f���c7 9F1 E) Odor Control. Lnsect Control. iy[ortality tvianaeement and Emergencv Action Plan (SD. Si. WUP. RC or D The waste management plan for this facility includes a Waste Management Odor Control Checklist. an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): &arw wA .:,:...:,. A!_(i Exfens, c-i Se rv, c-e Date. Work Completed: 1- 30 4 Address KC L)0SS Phone No.:(330G F) Written Notice of New or Expanding SsAne Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21. 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all propenv owners who own property located across a public road. streer_ or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-305. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner Signature: Date: Name of Manager (if different from owner): Signature: K III. Certification of Installation A) Collection. Storage. Treatment Installation New. exnanded or retrofitted facility (SI) Animal waste storage and treatment structures, such as but not limited to lagooms and ponds. have been installed in accordance with the approved plan to meet or exceed the minimum standards id scifications. For existing facilities without retrofits, no certification fs.•tecessary. Name of Technical Specialist (Please Print) Affiliation� - �\ %� - / Dat Work Czrnpiemd- I/ % - 1 Address B) Land Application Site (WLP) Check theappropriatebos..._._._.. __ .. _._..___..._...------_---- ............. 2i 3T The cropping system is in place on all land as specified in the anims waste management plan. l Conditional Approval: all required land as specified in the plan is cleare=for planting; the cropping system as specified in the waste utilization plan has not been established and the onx has committed to establish the vegetauon as specified in the plan by (montb/day/yea-r); th�-- proposed cover crop is appropriate for compliance with the wasteuulization plan. ❑ Also check this box if appropriate if the cropping system as specified in the plan can not be established on ne:vly cleared land within 30 da of this certification, the owner has committed to establish an interim crvJ for erosion control: Name of Technical Specialist (Please Print): N n , Tt^ AffiliationN C. eo era7-✓e Er�es ire: Date Work Address (AgerKy): 7 bon �] yc �K v: i �e NC This following signature block is only to be used when the box for conditional approval in III. B above has been checked. I (we) certifv that I (we) have committed to establish the cropping system as specified in =y (at.-) waste utilization plan, and if appropriate to establish the interim crop for erosion control. and :will submi[ to DELI a ve ification of completion from a Technical Specialist within 13 calendar days following the date specified in the c:aditiuml certification. I (we) realize that failure to submit this verification is a violation of the waste tnanagemea[ plan and will subject me (us) to an enforcement action from DF-M. Name of Land Owner Signature: Date: Name of Manager (if different from owner): Signature: —Date: AtyC -- August 1. 1997 12/29/98 10:09 GRA—MAC DIST. CO. 4 336 679 3ose NO.405 913 D)• A lieation and Handlin^ E ui meat Check ripe appropriate bor Lino t�ili v with e<istlLo w• 1' in m (WUP or 1) Animal waste application equipment sPecifed to the plan has been either title calibrated c evaluated in e accordance with existina design charts and tables and able to apply waste as necessary by t to plan at rates n the waste management plan: (existing application tquipmeat can cover the area required by the plan a[ rates not to s. a schedule for tintine of applications has been exceed either the specified hydraulic or nutrient loading rate established; required buffers- can be maintained and calibration and adjustment guidance are contained as part of tpe plao). , Ism no il' a .v t ti w i Animal .waste.apPliwdoa equipment specified in the plan has been designed a apply waste re necessary to accommodate the waste management plan: (proposed application equipment can cover the area requited by the plan at rates not to exceed either the' specified ped te�Tets can hydraulic maintained calibrneiucttand adjustmenttguidance �are applications has been established: req contained, as part of the plan). euuipment f+r h d tn•�� t a not uvmr Name Affilia `Addre --Signai E) O1C scant' irri eatinrt' (WUP or I), to Animal waste`applieadon equipment DPe.:itied in theplan application ehas eui proem can coelected to ver the area ?IY waste as necessary the accommodate the waste mane ement lan: (props PP q P 'Plan ia licationsrates bu been established: requiredcbut'fers cified anbemaioWnedlic or : lcal bmLionoadinS 1Candaadjutstmentt¢uidance are applications contained as park of the plan). GRA NAM _ pAVIV (AeencyY_ e:_ list (Please l- nti. d- Rg Date.Work Complete EA: S- S _ aA 1 t f Mot JLApM LX Phone No.: 3—a-9 EL- a ea —M :'Si WUP. RC or 1) •fbe.waste management plan for mtsementtChe Checklist and an Emers a Waste gency ActionCplan. Sources bof both orsmand Co�tiol Checklist 'a Mortality Manag insects have been evaluated with respect to this site and Best b(anagement practices W Minimizemanagement Both the Nianagement Practices to Control Insects have been selected and included in the waste mane, F b(ormlicy .Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of ?ethnical Specialist (Please Prim): Date Work Cumpleted:-- Aff Nation Phone Adtiress (Agency): ,. Dare: Signature: • . n^ Sttine Farm F) Written Notice of New or Ex andi The following signature block is only to be used for new or expanding swine tetras that begin construction after June 21, 1996. If the facility was built before June 21. 1996, when was it constructed or last expanded ) g DtDP ere owners I (we)'certify 'that I (we) have attempted to contact by certified mail ail adjoinin erty owners and all Prof who own property located across a public toad. street, or highway from this new or expanding iw;ne farm: en notice ed� in compliance with the requirements of NCGS l06-305. A copy of the notice and a list of the property attached:. - t�Tame.;oE3:ind"Owner: Date: Signature- Natrte of Vlariager (if different from owner): Date wi+ •....tier 9 1497 12/29/98 10:09 GRA—MAC DIST. CO. -t 336 679 3088 NO.405 914 C) Runoff Controls from Exterior Lots (RC) Facility ivittl e•c riot ofs Meuwdi to minimize the run off of pollutants frurn It and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): n Date Work Completed: Affilzatio Phone No.: Address (Agency): Signature: D) lication and Handlin E ui ment Installation (WVP or 1) Check file/ny ropriare block �n Animal waste application and handling equipment specified in the plan is on Site and ready for use: calibration and adjustment materials have been provided to die owners and arc contained as pan of fire Plan. J Animal waste application and hurdling equipment specified in the plan has not been installed but the ouncr has proposed leasing or third party application and has provided It Signed contact: equipment specified in the contract agrees with die requirements of the plan: required buffers can be maintained; calibration and adjustment guidance have been provided to die owners and are contained as pan of the phtn. J Conditional approval. Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (monthidaylycar); there is adequate storage to bold the waste until the equipment is installed and until the waste can be land applied accordance with the cropping system contained in die plan: and calibration and adjustment guidance have been provided to the owners and are contained as part of the Plan. Name of Technical Specialist (Please Print): David Graham Affiliation era -Mac Distributing Company Date Work Completed: 5-5-98 Address (Agency): 2310 NC AWY 801 N Mocksville NC 27028 Phone No.: 336-998-3232 Signature: f)n j H joL A _ p Date:_ 5-6-98 The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handlins equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivey and installation from a Technical Specialist within 15 calendar days following the daft specified in the conditional cerifcation. ! (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action tram DENI. Name of Land Owner: Date: Signature: Name of Manager (if different from owner): Date: Signature: E) Odor Control. insect t.ontrot uttu �••- -• - - Ntethod5 to control odors and insects as specified in the Plan have been installed and are operational. •Ilse mortality management system as specified in the Plan has also been installed and is operadona 1. Name of Technical Specialist (Please Print): Aftlliaaon Date Work Completed: Phone No.: Address (Agency): Date: Signature: A it.•r .. .f uncut 1. 1997 C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots vledtods to minimize the. run off of pollutants from lounging and heavy use at= have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): BJ C _a.Cr_ Affiliation /I LILG�Date Work Completed: Address (Agency): Fe R c,\, Phone No.: 336 -G'79- 8 osa Signature:— —Date:_/- g- 99 D) Application and Handling Equipment Installation (WUP or I) Check the a ropriare block Animal waste application and handling equipment specified in the plan is on site and ready for use: calibration and adjustment materials have been provided to the owners and are contained as pan of the plan. J Animal waste application and handling equipment specified in die plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in _ _... the contract agrees.widi the requirements of the plan: required -buffers can bemaintained; calitiraaon­and adjustment guidance have been provided to the owners and are contained as pan of the plan. :J Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (montb/dav/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the _plan. I- Name of Technical S�pecialist (Please Print): Affiliation At. ll �oope,-dye &4,.,-, S%o, 5e v' ce Date Work Completed: 2 30TH Address(Ageny):_P9. _brx 21 rac(K%ti✓Z% Abe.270S5 PhoneNo.: 336)6-l�j The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that 1 (we) have committed to purchase the animal waste application and handling equipment as Specified in my (our) waste management plan and will submit to DELI a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DELI. Name of Land Owner: ' Signature: Date: Name of Manager (if different from owner): Signature: Date: E) Odor Control. Insect Control and Mortality Nlana!Zement (SD SI WUP RC or I) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plar�has also bien installed and is operational. Name of Address Specialist (Please ✓- <eDate Work No.: /I/ AIVC -- August I, 1997 99 Please return the completed form to the Division of Water Quality at the following address: Department of Environment, Health, and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group P.O. Box 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. 9y-1Z 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application — system): 581 Required Acreage (as listed in the'AWMP): 205 2.4 Number of lag storage ponds (circle which is applicable): 2.5 Are subsurface drains present within 100' of any of the application fields? YES or fo lease circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or .please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YES--pr NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Some of these components may not have been required at the time the facility was certified but should be added to the CAWMP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. Applicants Initials -r-S TT T� FORM: AWO-G-E 5/28/98 Page 2 of 4 99 - t2 WASTE UTILIZATION PLAN SHADY GROVE DAIRY The animal waste at Shady Grove Dairy is scraped into three waste storage ponds. Waste storage pond #1 is located below the milking parlor, holding pen and old freestall barn and is designed for 150 cows for 180 days storage. Waste storage ponds #2 and #3 are located at the ends of two newer freestall barns and catch the waste and run off from each barn. These two storage ponds together are designed for 250 cows with 180 days storage. This waste utilization plan is written for an average of 400 animals confined 100e of the time in these areas. There is also a dry cow barn where solids will be cleaned out and land applied. The waste is land applied utilizing a solid set irrigation system pumping out of WSP #1, pump and haul system from WSP #2 and WSP #3 with two 4000 gallon slurry tanks and one 3600 gallon slurry tank and a six ton solids box spreader to haul solid manure from the dry cow barn. The plan indicates that there is not adequate land set aside for irrigation to apply all of the waste out of WSP #1 by irrigating so the remainder of waste will be hauled out in slurry tanks to other fields. Approximately 29 acres of land are available to apply waste through the solid set irrigation system and 571 acres for pump and haul and solid waste application. The summary tables include all fields to which waste can be applied. . . The cropping system which is utilized on Shady Grove Dairy is a double cropping system with corn for silage and small grain for silage. There is also 24.5 acres of fescue pasture and 8.5 acres of orchard grass where waste can be applied. Fall waste applications are generally made to fields where corn silage has been harvested prior to sowing small grain for silage. Spring waste applications are made to the same fields where small grain has been harvested for silage prior to planting corn. There is approximately 40 pounds of nitrogen applied to small grain by commercial fertilizer and 140 pounds of nitrogen to the corn crop by commercial fertilizer. There is more than adequate land to make all waste applications. The Realistic Yield Expectations (R.Y.E.) at Shady Grove Dairy are as follows: Commercial lbs. PAN Crop R.Y.E. lbs.N/R.Y.E 1bs.PAN/ac Fertilizer from waste Corn Silage 18 Ton 12 216 140 lbs.N. 76 lbs. N. Small Grain Silage 10 Ton 12 120 40 lbs.N. 80 lbs. N. *Fescue Pasture 4 Ton 50 200(.75)=150 0 150 lbs. N. Orchardgrass Hay 4 Ton 50 200 0 200 lbs. N *Reduced 25%; because of grazing The irrigation applications made from WSP #1 are calculated using 5.0 lbs of PAN/1000 gallons of waste and the pump and haul applications made from WSP #2 and WSP #3 are calculated using 10.0 lbs of PAN/1000 gallons of waste. Application Rate from irrigation: = crop PAN recruirement (lb) x 1000 acre lb. PAN/10o0 gallons Corn Silage = 76 lbs. PAN x 1000 = 15,200 gallons = .55 inches 5.0 Small Grain Silage = 80 lbs. PAN x 1000 = 15,200 gallons = .55 inches 5.0 Fescue Pasture = 150 lbs. PAN x 1000 = 30, 000 gallons per year 5.0 = 15, 000 gallons per application = .55 inches Application Rate from pump and haul system: Applic. rate = crop PAN recruirement (lb) x 1000 acre lb. PAN/1000 gallons Corn Silage = 76 lbs. PAN/ac. x 1000 = 7,600 gallons 10 Small Grain Silage = 80 lbs. PAN/ac. x 1000 = 8, 000 gallons 10 Fescue Pasture = 150 lbs. PAN/ac. x 1000 = 15, 000 gallons/ac/yr 10 Orchardgrass = 200 lbs. PAN x 1000 = 20, 000 gallons/ac/yr Hay 10 Total Annual Accumulation of Waste s WSP #1 = 1,162,800 gallons WSP 42 = 1,007,000 gallons WSP #3 = 930,200 gallons 6 months accumulation Total 3,100,700 gallons WSP #1 = 581,400 gallons WSP #2 = 503,850 gallons WSP #3 = 465,100 gallons Total 1,550,350 gallons The summary tables show that there is enough land to apply 4,799,350 gallons in the spring and 5,034,250 gallons in the fall. Acres needed for waste application utilizing the double cropping system follows: Acres need for application = gallon of waste produced every 6 months. waste application rate/acre Acres of corn land = 1, 550, 350 gallons = 204 acres 7,600 gallons/ac. Acres of small grain land = 1, 550,350 gallons = 194 acres 8,000 gallons/ac. You must have the animal waste analyzed to determine the nutrient content within 60 days of application. Soil nutrients in all fields where waste will be applied must be analyzed annually. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. If at anytime you plan to add additional land to the plan for waste application or make any changes to the plan, you need to contact your technical specialist to make an amendment to the plan. IRRIGATION APPLICATION SPRING Tract cres.... Usable Sod.- Crop. ..... . , PriorCrop Raf&AC Total Application`: Acres Series :"Al 1{(gallons);: T3958 3 10.67 9.0 CfC2 fescue pasture fescue pasture 15,000 135,000 T4580 2 5.18 4.5 CfC2 corn silage small grain silage 15,200 68,400 T4580 3 2.86 2.5 CfB2 corn silage small grain silage 15,200 38,000 T4580 4 8.78 8.0 CfB2 corn silage small grain silage 15,200 121,600 T4580 5 5.95 5.0 CgC2 corn silage small grain silage 15,200 76,000 Totals 33.44 29.0 439,000 IRRIGATION APPLICATION FALL Tract]:: .'Acres: Usable '1• : Er, p: r Crop w Rate/Ae . . . . ........ . Total.. Acres , .......... Series ........(gallons). T3958 3 10.67 9.0 CfC2 fescue pasture fescue pasture 15,000 135,000 T4580 2 5.18 4.5 CfC2 small grain silage corn silage 16,000 72,000 T4580 3 2.86 2.5 CfB2 small grain silage corn silage 16,000 40,000 T4580 4 8.78 8.0 CfB2 small grain silage corn silage 16,000 128,000 T4580 5 5.95 5.0 CgC2 small grain silage corn silage 16,000 80,000 Totals 33.44 29.0 455,000 PUMP AND HAUL APPLICATIONS SPRING Trait. F leld . Acres Useable .s..e..a. e ofl ServesAcres Crow Prior Rat"C Gal total APPI ication 116fis T3958 1 3.67 3.5 CfC2 fescue pasture fescue pasture 7,500 26,250 T3958 2 12.42 12.0 WYD fescue pasture fescue pasture 7,500 90,000 T4339 1 12.28 12.0 CfB2 corn silage small grain silage 7,600 91,200 T4339 2 7.75 7.5 CfB2 corn silage small grain silage 7,600 57,000 T4339 4 7.38 7.25 CfC2 corn silage small grain silage 7,600 55,000 T4339 6 3.22 3.0 CfB2 corn silage small grain silage 7,600 22,800 T4339 7 15.30 15.0 CcD3 corn silage small grain silage 7,600 114,000 T4339 10 18.61 18.5 DfB2 corn silage small grain silage 15,000 140,600 T6018 1 7.05 6.5 LcB2 corn silage small grain silage 7,600 49,400 T6018 2 2.38 2.0 LdB2 corn silage small grain silage 7,600 15,200 T6018 j 3 17.6 j 17.5 LcB2 corn silage small grain silage 7,600 133,000 T6018 IA 33.0 33.0 MN corn silage small grain silage 7,600 250,800 T4945 1 35.09 34.0 CfB2 corn silage small grain silage 7,600 258,400 T4751 3 8.14 8.0 CgB2 corn silage small grain silage 7,600 60,800 T4751 4 21.66 21.0 CfB2 corn silage small grain silage 7,600 159,600 T4873 3 13.56 j 13.25 CfB2 corn silage small.grain silage 7,600 100,700 T4875 1 9.18 9.0 CfB2 corn silage small grain silage 7,600 68,400 T4875 3 6.19 6.0 CfB2 c om silage small grain silage 7,600 45,600 T4876 1 4.22 4.0 LdE2 corn silage small grain silage 7,600 30,400 T4876 1 2,6 1 5.4 5.25 1 16, 2, CfB2 CfD2 corn silage small grain silage 7,600 39,900 continued Tract Field:C.Acres e Useable Acres s6fl", Series::, .......... .... . I Priov.e Crop IUte/Ac Gal Total ication, (gallons) T4876 7 1.82 1.75 LdE2 corn silage small grain silage 7,600 13,300 T4578 T4575 1 12.09 12.0 CfB2 corn silage small grain silage 7,600 91,200 T4558 3 3.82 3.75 CfB2 corn silage small grain silage 7,600 28,500 T3928 1 6.15 6.0 CfB2 corn silage small grain silage 7,600 45,600 T3928 2 13.02 13.0 CfC2 corn silage small grain silage 7,600 98,800 T3928 4 5.76 5.5 CfB2 corn silage small grain silage 7,600 41,800 T3918 4 3.60 3.5 CgB corn silage small grain silage 7,600 26,600 T3918 9 2.89 2.75 CgB2 corn silage small grain silage 7,600 20,900 T3918 8 9.34 9.0 CgC corn silage small grain silage 7,600 68,400 T3918 5 2.52 2.25 CgC corn silage small grain silage 7,600 17,100 T3918 6,7 6.78 6.5 CfB2 corn silage small grain silage 7,600 49,400 T6208 1 17.0 16.5 CfB2 corn silage small grain silage 7,600 125,400 T6208 2 1.60 1.5 CfB corn silage small grain silage 7,600 11,400 T4950 1 15.23 15.0 CfB2 corn silage small grain silage 7,600 114,000 T4950 13,2,14, 4 20.0 20.0 CfB2 corn silage small grain silage 7,600 152,000 T4950 5,11,12 7.05 6.5 CfB2 corn silage small grain silage 7,600 49,400 T4362 2 15.05 15.0 CfB2 corn silage small grain silage 7,600 114,000 Continued Tract Field*: 'Acres k Acres 01 ...... Series . Crop -� rAPF C F9V IAtp/Ac Total App icatqow!.� (gallons)...... . ...... T4362 4 13.96 13.75 CfB2 corn silage small grain silage 7,600 104,500 T4362 5 7.20 7.0 CfB2 corn silage small grain silage 7,600 53,200 T4331 1 3.79 3.5 CfB2 corn silage small grain silage 7,600 26,600 T4331 7 10.95 10.5 CfB2 corn silage small grain silage 7,600 79,800 T5124 2 4.52 4.5 CgC2 corn silage small grain silage 7,600 34,200 T5124 9 2.44 2.25 CgC2 corn silage small grain silage 7,600 17,100 T5124 3 2.14 2.0 ApC2 corn silage small grain silage 7,600 15,200 T4495 1 3.68 3.5 CfB2 corn silage small gain silage 15,000 26,600 T3495 1 9.93 9.5 CfB2 corn silage small grain silage 7,600 72,200 T3495 2 5.15 5.0 CfB2 corn silage small grain silage 7,600 38,000 T3495 3 2.13 2.0 CfB2 corn silage small grain silage 7,600 15,200 T3915 1 6.46 6.25 CfC2 corn silage small grain silage 7,600 47,500 T3915 5 5.26 5.0 WKD corn silage small grain silage 7,600 38,000 T3915 4 1.69 1.5 CfC2 corn silage small grain silage 7,600 11,400 T3915 3 5.02 4.0 CfC2 corn silage small grain silage 7,600 30,400 T6597 1,2,3 8.51 8.0 1,2,CgC2 3, CfF,2 corn silage small grain silage 7,600 60,800 T6597 5 5.54 4.5 CgC2 corn silage small grain silage 7,600 34,200 T3921 3,4 12.44 12.0 3, CfC2 4, CfB2 corn silage small grain silage 7,600 91,200 T3921 7 11.55 11.25 CfB2 corn silage small grain silage 7,600 85,500 T3921 9 8.13 8.0 CfB2 corn silage small grain silage 7,600 60,800 T3921 10,11,12 10.07 9.5 CfE2 corn silage small grain silage 7,600 72,200 continued Tract .. . ...... Field # ... .. ..... .... ... Acres .. ........... - U...s., . ..... . . eries�:,� Crop Prior . . . ..... a eAc G ��:. iotal"Appilca IOW (gallons), T3921 18 2.36 2.25 CfB2 corn silage small grain silage 7,600 17,100 T3921 20 2.73 2.5 Cfb2 corn silage small grain silage 7,600 19,000 T4294 1,3,4 8.29 8.0 1, CfB2 2, CfC 3, CfC2 corn silage small grain silage 7,600 60,800 T4294 9,10 7.42 7.25 CfB2 corn silage small grain silage 7,600 55,100 T4294 11,12,13 8.99 8.5 11,12, CfB2 13, CfC2 orchardgrass orchardgrass 10,000 85,000 T4308 1 5.17 5.0 CgD2 corn silage small grain silage 7,600 38,000 T4308 2 6.15 6.0 CgB2 corn silage small grain silage 7,600 45,600 T4308 4 1.62 1.5 CgD2 corn silage small grain silage 7,600 11,400 T4310 1 4.75 4.5 CgB2 corn silage small grain silage 7,600 34,200 T4310 7 6.99 6.75 CgD2 corn silage small grain silage 7,600 51,300 T4405 2 1.75 1.5 CfC2 corn silage small grain silage 7,600 11,400 T4405 3 2.55 2.5 CfE2 corn silage small grain silage 7,600 19,000 T4405 4 1.31 1.25 CfE2 corn silage small grain silage 7,600 9,500 T4405 7 1.77 1.5 CfE2 corn silage small grain silage 7,600 11,400 Totals 590.23 571.25 4,360,350 PUMP AND HAUL APPLICATIONS Fall Tract . ... Field #............ ..... . .........Acres UseableSod !R el& . a . .. .Total Application ....... . ga. on T3958 1 3.67 3.5 CfC2 fescue pasture fescue pasture 7,500 26,250 T3958 2 12.42 12.0 WKD fescue pasture fescue pasture 7,500 90,000 T4339 1 12.28 12.0 CfB2 small grain silage corn silage 8,000 96,000 T4339 2 7.75 7.5 CfB2 small grain silage corn silage 8,000 60,000 T4339 4 7.38 7.25 CfC2 small grain silage corn silage 8,000 58,000 T4339 6 3.22 3.0 CfB2 small grain silage corn silage 8,000 24,000 T4339 7 15.30 15.0 CcD3 small grain silage corn silage 8,000 120,000 T4339 10 18.61 18.5 DfB2 small grain silage corn silage 15,000 148,000 T6018 1 7.05, 6.5 LcB2 small grain silage corn silage 8,000 52,000 T6018 2 2.38 2.0 LdB2 small grain silage corn silage 8,000 16,000 T6018 3 17.6 17.5 LcB2 small grain silage corn silage 8,000 140,000 T6018 1A 33.0 33.0 MN small grain silage corn silage 8,000 264,000 F T4945 1 35.09 34.0 CfB2 small grain silage corn silage 8,000 272,000 T4751 3 8.14 8.0 CgB2 small grain silage corn silage 8,000 64,000 T4751 4 21.66 21.0 CfB2 small grain silage corn silage 8,000 168,000 T4873 3 13.56 13.25 CfB2 small grain silage corn silage 8,000 106,000 T4875 1 9.18 9.0 CfB2 small grain silage corn silage 8,000 72,000 T4875 3 6.19 6.0 CfB2 small grain silage corn silage 8,000 48,000 T4876 1 4.22 4.0 LdE2 small grain silage corn silage 8,000 32,000 T4876 2,6 1 1 5.4 1 5.25 2, CfB2 1 6, CfD2 I small grain silage corn silage I I 8,000 I 42,000 continued T ,Acres UseAblc Acres . :�:,�:P Soil,';,41: enes::�:e� C3rop . . .......... ,.,Prior.:Cr ate Av Total Applkatiow a (gallons) T4876 7 1.82 1.75 LdE2 small grain silage corn silage 8,000 14,000 T4578 T4575 1 I 12.09 12.0 CfB2 CfB2 small grain silage corn silage 8,000 96,000 T4558 3 3.82 3.75 CfB2 small grain silage corn silage 8,000 30,000 T3928 1 6.15 6.0 CfB2 small grain silage corn silage 8,000 48,000 T3928 2 13.02 13.0 CfB2 small grain silage corn silage 8,000 104,000 T3928 4 5.76 5.5 CfC2 small grain silage corn silage 8,000 44,000 T3918 4 3.60 3.5 CfB2 small grain silage corn silage 8,000 28,000 T3918 9 2.89 2.75 CgB small grain silage corn silage 8,000 22,000 T3918 8 9.34 9.0 CgB2 small grain silage corn silage 8,000 72,000 T3918 5 2.52 2.25 CgC small grain silage corn silage 8,000 18,000 T3918 6,7 6.78 6.5 CgC small grain silage corn silage 8,000 52,000 T6208 1 17.0 16.5 CfB2 small grain silage corn silage 8,000 132,000 T6208 2 1.60 1.5 CfB2 small grain silage corn silage 8,000 12,000 T4950 1 15.23 15.0 CfB small grain silage corn silage 8,000 120,000 T4950 13,2,14, 20.0 20.0 CfB2 small grain silage corn silage 8,000 160,000 T4950 5,11,12 7.05 6.5 CfB2 small grain silage corn silage 8,000 52,000 T4362 2 15.05 15.0 CfB2 small grain silage corn silage 8,000 120,000 Continued Field # Acres .. . . . . Useable.CropPrior,.0 ... Acres . . . ......... , ,Tract I ., ..::. ., r6- 3 R te/AC". -Tlotafkp I 6aiion . ....... . ......... T4362 4 13.96 13.75 CfB2 small grain silage corn silage 8,000 110,000 T4362 5 7.20 7.0 CfB2 small grain silage corn silage 8,000 56,000 T4331 1 3.79 3.5 CfB2 small grain silage corn silage 8,000 28,000 T4331 7 10.95 10.5 CfB2 small grain silage corn silage 8,000 84,000 T5124 2 4.52 4.5 CgC2 small grain silage corn silage 8,000 36,000 T5124 9 2.44 2.25 CgC2 small grain silage corn silage 8,000 18,000 T5124 3 2.14 2.0 ApC2 small grain silage corn silage 8,000 16,000 T4495 1 3.68 3.5 CfB2 small grain silage corn silage 15,000 28,000 T3495 1 9.93 9.5 CfB2 small grain silage corn silage 8,000 76,000 T3495 2 5.15 5.0 CfB2 small grain silage corn silage 8,000 40,000 T3495 3 2.13 2.0 CfB2 small grain silage corn silage 8,000 16,000 T3915 1 6.46 6.25 CfC2 small grain silage corn silage 8,000 50,000 T3915 5 5.26 5.0 WKD small grain silage corn silage 8,000 40,000 T3915 4 1.69 1.5 CfC2 small grain silage corn silage 8,000 12,000 T3915 3 5.02 4.0 CfC2 small grain silage corn silage 8,000 32,000 T6597 1,2,3 8.51 8.0 1,2,CgC2 3, CfE2 small grain silage corn silage 8,000 64,000 T6597 5 5.54 4.5 CgC2 small grain silage corn silage 8,000 36,000 T3921 3,4 12.44 12.0 3, CfC2 4, CfB2 small grain silage corn silage 8,000 96,000 T3921 7 11.55 11.25 CfB2 small grain silage corn silage 8,000 90,000 T3921 9 8.13 8.0 CfB2 small grain silage coin silage 8,000 64,000 T3921 10,11,12 10.07 9.5 CfE2 small grain silage corn silage 8,000 76,000 continued ract—Tie Acres,` ..'..A..b...l..e: Acres: Sod . Series . . ........ ............ ..... ..... . ..... . p.....o...r....,.ro.p.... ....... ........ RatgAc" Total 'y I .fiza T3921 18 2.36 2.25 CfB2 small grain silage corn silage 8,000 18,000 T3921 20 2.73 2.5 CfD2 small grain silage corn silage 8,000 20,000 T4294 1,3,4 8.29 8.0 1, CfB2 2, CfC 3, CfC2 small grain silage corn silage 8,000 64,000 T4294 9,10 7.42 7.25 CfB2 small grain silage corn silage 8,000 58,000 T4294 11,12,13 8.99 8.5 11,12, CfB2 13, CfC2 orchardgrass orchardgrass 10,000 85,000 T4308 1 5.17 5.0 CgD2 small grain silage corn silage 8,000 40,000 T4308 2 6.15 6.0 Cg132 small grain silage corn silage 8,000 48,000 T4308 4 1.62 1.5 CgD2 small grain silage corn silage 8,000 12,000 T4310 1 4.75 4.5 Cg132 small grain silage corn silage, 8,000 36,000 T4310 7 6.99 6.75 CgD2 small grain silage corn silage 8,000 54,000 T4405 2 1.75 1.5 CfC2 small grain silage corn silage 8,000 12,000 T4405 3 2.55 2.5 CfE2 small grain silage corn silage 8,000 20,000 T4405 4 1.31 1.25 CfE2 small grain silage corn silage 8,000 10,000 T4405 7 1.77 1.5 CfE2 small grain silage corn silage 8,000 12,000 Totals 590.23 571.25 4,579,250 WASTE UTILIZATION PLAN Producer: Shady Grove Dairy Location: 4324 Shady Grove Church Rd., East Bend, NC 27018 Telephone: (336) 699-8136 Type Operation: Dairy Number of Animals: 400 (Design Capacity) Application Method(s): (2) 4000 gallon slurry tanks, solid set irrigations system, (1) 3600 gallon slurry tank, 6 ton solid solids manure spreader The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. You must have the animal waste analyzed to determine nutrient content as close to the time of application as practical and at least within 60 days of the date of application before each application cycle. Soil nutrients in all fields where waste will be applied must be analyzed at least annually so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Soil test and waste analysis records shall be kept for five (5) years. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to insure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Lime must be applied to application fields as recommended by soil test to maintain the plant uptake of nutrients. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Animal waste shall be applied on land eroding at less than five tons per acre per year. Waste may be applied to land that is eroding at five or more tons but less than ten tons per acre per year providing grass filter strips are installed where runoff leaves the field. 4. Animal waste shall not be applied to saturated soils, during rainfall, or when the soil surface is frozen. Either of these conditions may result in runoff to surface waters which is a violation of the North Carolina Division of Water Quality (NCDWQ) .0200 regulations. 5. Wind conditions at the time of field application of waste should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop. Otherwise, apply waste no earlier than 30 days prior to planting a crop or prior to forages breaking dormancy. Injecting or otherwise incorporating animal waste below the soil surface will conserve nutrients and reduce odor problems. 7. Zinc and copper levels in the soils in all fields where waste is applied shall be monitored and alternative application fields shall be used when these metals approach excess levels. This plan is based on waste application by pump and haul system and solid set irrigation (method (s) of application) for this is the manner in which you have chosen to apply your waste. If you choose to alter the method (s) of application in the future, you need to revise this plan Nutrient levels for various waste application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for dairy (type operation) systems in North Carolina. Actual acreage requirements shall be based on waste analysis reports from storage structures in your waste management system. Your waste storage pond (storage structure) is designed for 180 days of temporary and the temporary storage must be removed on the average of once everysix months. In no instance should the volume of waste being stored in your structure be higher than the maximum storage marker except on the event of a 25 year - 24 hour storm. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre to apply and the proper application rate prior to applying the waste. The waste management system which is covered by this waste utilization plan shall be operated only by persons which hold a valid certificate as an operator in charge of an animal waste management system. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC2H.0217 (the .0200 rules) adopted by the Water Pollution Control System Operator Certification Commission. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of up to $10,000 per day per violation by the Division of Water Quality for every day the discharge continues. 2. Follow the waste utilization plan on land that has been described in the plan for receiving animal waste application. 3. Animal waste shall be applied to meet , but not exceed the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at discretion of the planner. 4. Animal waste shall be applied on land eroding at less than five tons per acre per year. Waste may be applied on land that is eroding at five or more tons but less than ten tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See NRCS Field Office Technical Guide Standard 393--Filter Strips) 5. Animal waste shall not be applied to saturated soils, during rainfall events, or when soil surface is frozen. When animal waste is to be applied on acres subject to flooding, it-, will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast, provided the application does not occur during a season prone to flooding. 6. Wastes shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 7. Animal waste shall not be applied closer than 25 feet to surface water. 8. Animal waste shall not be applied closer than 100 feet to wells. 9. Animal waste shall not be applied closer than 200 feet to dwellings other than those owned by the landowner. 10. Waste shall be applied in a manner not to reach other property and public rights -of -way. 11. Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. Animal waste shall not be applied on grassed waterways which discharge directly into water courses. 12. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excess levels. 13. Soil test and waste analysis records shall be kept for five years. 14. Liquid waste shall be applied at rates not to exceed soil infiltration rates. No ponding shall occur. 15. A highly visible marker shall be installed to mark the maximum storage volume for waste storage ponds. For waste treatment lagoons, highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage. Pumping shall be managed to maintain the liquid level between the markers. 16. Records of waste application shall be maintained to establish actual application rates. The records will include date of application, amount of waste applied per acre by tract number and field number, most recent waste analysis and soil test report, and the realistic yield expectation. (R.Y.E.) nitrogen rate. Waste application records shall be maintained for five years. 17. Reduce hayland nitrogen rate by 25 percent on grassland being grazed when applying animal waste. 18. If animal production at the facility is to be suspended or terminated the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility, of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, etc. should be inspected on a regular basis to prevent breakdowns, leaks, and spills. 20. It is the responsibility of the owner of the facility to secure an update of the waste utilization plan when there is a change in the operation, number of animals (an increase), method of utilization, or available land. 21. Dead animals will be disposed of in a manner that meets NC regulations. North Carolina General Statute 106-403 requires that dead animals be disposed of within 24 hours in a manner approved by the state veterinarian. 22. Insect control and odor control checklists shall be included as well as an Emergency Action Plan. Grower: Smitherman, Maurice Copies To.County Extension Director 4324 Shady Grove Ch. Rd. USDA-NRCS-Yadkin East Bend, NC 27018 Y { Was.nalysis i, Farm: 10/20/98 Yadkin County 3lnfo;'110=iLabor5to..,;Results� ID: N P K Ca MP S Fe Mn Zn Cu B Mo CI C Code: ition: igoon Liquid Total 590 IN -N -NH4 -NO3 OR-N I Urea 96.6 838 218 119 6.27 19.5 2.33 1.73 0.40 0.40 L M M M L M M M M M Na Ni Cd Pb Al Se Li PH SS C:N DM% CCE% ALE K al 461 7.03 H Inentlations €'NutriientstiAvailablfdr�Fitst4o,"ltiT00D' allons" OtFierElements�;,16s/1000%""a1Ions'! tonivletiiod ` ` `N c�PzOsSaK2d�Cat'5M96r 1 Fe Mn Zny �4Cu�y B r�AYb� CI :. S��a .t-F. �{. �.. u4����1i,, , � .�{,} 7 �.�y�' `a�.3w,.y�� Fa'i.-.,.�'Ti has�9�t3b'ia�,..aYs2,e�e.'.: �.. .�A-tsb�.'',�3�A2Cr�� � 1&�sY��...5 e«�`�.�-��viw.v.'•`"z"-s:za�F�iJ9` ��� ��`>. tJa� NI GdPb4 CAI "x ^ L„ 3n�3E_F,E� m: Em Code: rNN ition: P - K Ca Mq S Fe Mn Zn GU B 622 1836 1256 681 283 411 24.7 16.7 3.87 1.22 M H M M M H M M M M 660 6.27 Mo CI C 3333 Total IN -N Waste Code: -NH4 ALD -NO3 Description: OR-N 177M 731 2134 1139 M H M H Na Ni Cd Pl 936 VH 499 23.9 20.6 5.04 1.61 H M M M M m 6 M 01 M M t O U N s U CE IRRIGATION SYSTEM DESIGN PARAMETERS UndownerfOperator Name: Shady ('rove Dai" I Tim F. Dini iri rP Sm; thereon Address: 4344 Shay Gro p AA_ East Bend NC 27018 Telephone: 910-699-8136 TABLE 1 - Field Specifications' county: Yarllrir Date: , 11-12-97 Field number' Approximate maximum Useable Sae or Feld' (acres) Sod Typt Slope 'A) Crop(&) - Maximum Application Rate,' (Who Maximum Appilcatlan per Irrigation Cycle (inches) Comments 2 3 4 5 i I I I I I I I I� I I I 1 'Table to be completed in its entirety by Field Office personnel and forwarded to the irrigation system designer. 'See attached map provided by the Field Office for field location(s). 'Total field acreage minus required buffer areas. 'Refer to N. C. Irrigation Guide, Feld Office Technical Guide, Section II G. Annual application must not exceed the agronomic rates for the soil and crop used. Irrigation parameters October `1995 page-1 USDA -MRCS North Carolina I F f] U E I a TABLE 2 - Traveling Irrigation Gun.Settings Make, Model and Type of Equipment: Field Na' and Hydrent Nos Tr&Y*I Speed (flhnin) ApprlcsCon Rita (irdhr) TRAVEL LANE Effective E&dIve Width (it) Length (it) Wetted Diameter (red) EQUIPMENT SETTINGS Kea @ opwathig Operating olameter Pressure Pressure Are (Inches) a cum (Psi) 0 Reel (psi) Patters Comments 1 � I . 1 I I I I ( 1 I 1 'See attached map provided by the Field Office for field tocation(s). °Show separate entries for each hydrant location In each field. N3Use the following abbreviations for various are patterns: IF(full circle), TO (three quarters), TT (two thirds), H (hall circle), T (one third), 4 (ane quarter). N May also use degree of arc in degrees. Irrigation Parameters USDA-NRCS October 1995 page-9 North Carolina R 0 r- U1 Ll Q T TABLE 3 - Solid Set Irrigation Gun Settings Make, Model and Type of Equipment. Nelson F100 Gluts w/ .8 taper bore nozzle Field Not and tine No' Numbel of Hydrants Wafted Diameter feet) Hydrant Spacing(11) Along Between , Pipeline Pipelines Appiicaaon Rats (Inthr) OPERATING PARAMETERS Nozzle operaenp operatrnp Olarnater Pressure Time (Inches) Gun (pal) ® NYdrant (hr) comments 200 .37" .8 70 3,1 4,1 4 5,1 2 3 4 295 295 295 200 200 200 200 200 200 37 .37 .37 .8 .8 .8 70 70 70 2 2 2 1 . j J i i 'See attached map provided by the Field Office for field Iocation(s). 'Show separate entries for each pipeline with hydrants in each field. Irrigation Parameters October 1995 page) USDA -MRCS North Carolina a m m m M Ql t` W IO ro r"i t O U Ul A U a E 0 Lo TABLE 4 - Irrigation System Specifications Teareting hrlpatlonGun Send Set Irrigation Flow Rate of Sprinkler (gpm) 1 55 Operating Pressure at Pump (psl) 104 Design PreerpdatTon.Rate (EeYTe) Hose Length (feet) ' XUXXXXA Type of Speed Compensation XXXXXXXX Pump Type (PTO, Englar, Metric)PTO - Pump fewer Requirtmeni(hp) I 60 TABLE 5 - Thrust Block Specifications' Desioner may provide thrust block details on separate sheet. LOCATION THRUST BLOCI( AREA (sq. IL) 9w send 9 Dead End Tee Hydrant Drain Ground Entry Z-Pipe 9 33ee USDA -MACS field Office Tcehninl Guide, Section IV, Pezaim Code 430.DD. Irrigallon Parameters Oclobef 1995 page-4 USDA.NRCS North Carolina m IRRIGATION SYSTEM DESIGNER m �r Name: David Graham Company: niatrihnring Comoanv Address: 2.310 NC iltnf 1 N piocksville NC 27028 Phone: 10- -3232 REQUIRED DOCUMENTATION ao m m M C- The following details or design and materials must accompany all irrigation designs: 1. cludes hydrant locations, travel lanes, pipeline routes, thrust block A scale drawing of the proposed irrigation system which in r locations and buffet areas where applicable. d 2, Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. N4. Sources and/or calculations used for determining application rates. E S. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system a 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). CIE 7. Manufacturer's sp zciiications for the irrigation pipe and/or USDA -MRCS standard for Irrigation Water Conveyance, N.C. Field Office Technical Guide, Section IV, Practice Code 430-DD. B, The information required by this form are the minimum requirements. it is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. m 9, irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. co NOTE: A buffer strip 25 feet wide or wider must be maintained between the limits of the irrigation system and all perennial at streams and surface waters per DEHNR-DE]1S Code Section 15A NCAC 2B .o200 - Waste Not Discharged to Surface N N Waters. cm brigallon parameters page October 1995 USOANRCS North Carolina Narrative of Irrigation System operation Describe the operation of the system in the space provided below of on a similar sheet most convinient to the designer/supplier. Include procedures such as start-up, shut -down, winterization and regular maintenance of all equipment. USDA -MRCS North Carolina Irrigation parameters October 1995 12/29/98 10:06 GRR-MAC DIST. CO. + 336 679 3088 GRA=MAC DISTRIBUTING COMPANY Design — Sales — Service COMPLETE IRRIGATION SYSTEMS TELEPHONE: ADVANCE EXCHANGE 19101 998-3232 1910) 99a-3900 NC TOIL EPEE 1-000-422.3560 Specifications Sheet Shady Grove Dairy 1. Acres under gun coverage is ± 12 acres. 2. System uses two Nelson F100 guns at a*time. (1 per 4" line) 2310 NC HWY. 901 N MOCKSVILLE. N. C. 27028 3. Nelson F100 gun rfo—r-m-ance with a .8 taper bore nozzle is 155 GPM, 295' diameter 70 PSI / 4. Gun spacing is ± 200'. 5. Friction loss in 6" SDR21 PR200 gasketed FVC pipe @ 310 GPM is .29/100'. 6. Friction loss in 4" SDR21 PR200 gasketed PVC pipe @ 155 GPM is .52/1001, 7. Liquid velocity in 6" SDR21 PR200 gasketed PVC pipe @ 310 GPM is 3.52 Ft/Sec. 8. Liquid velocity in 4" SDR21 PR200 gasketed PVC pipe @ 155 GPM is 3.81 Ft/Sec, 9. Pressure requirements are as follows: Gun i 0 PSI' 1950' of 6" PR200 PVC pipe I 200' of 4" PR200 PVC pipe I PSI Elevation ± 50' 22 PSI Miscellaneous 5 PSI 104 PSI 240 Head Feet 10. Application Rate is as follows: 96.3 X GPM Gun Space R Lateral Space 96.3 X 155 14927 _ .37 In/Hr 200 X 200 4W 12/29/98 10:06 GRA-MAC DIST. CO. 4 336 679 3088 NO.405 909 GRA..1®AC DISTRIBUTING COMPANY Design — Sales — Service COMPLETE IRRIGATION SYSTEMS TELEPHONE: AOVANCE EXCHANGE 19101 998-3232 10101 990-3800 NC TOLL FREE 1.800-122-3590 Specifications Sheet Shady Grove Dairy Page 2 2310 NC HWY. 801 N MOCKSVILLE. N. C. 27028 11. System pump is a Kifco model PRT94/35 1000 RPM PTO Slurry pump. 12. FRT94/35 PTO Slurry pump maximums are ± 190 PSI and ± 600 GPM. 13. FRT 94/35 PTO Slurry pump horsepower requirements for 310 GPM @ 104 PSI (240 Head Feet) is ± 60 BHP. We .recommend at least an 80 HP tractor for this pump. 0 e 12/29/98 10:07 GRA-MAC DIST. CO. - 336 679 3088 Glf$L-11,.MAC DISTRIBUTING COMPANY Design — Sales — Service COMPLETE IRRIGATION SYSTEMS TELEPHONE: AO.ANCE EXCHANGE (0101 6Y0-3232 1010) 90B•3600 HC TOLL FREE 1•A00-s 22 3y60 System Operation Shady Grove Dairy System Start -Up 1. Attach gun carts to hydrants and move pump to lagoon. 2. Have tractor at idle speed. 3. Prime pump. 4. Engage tractor PTO. NO.405 D10 2310 NC Hwy. 801 N MOCKSVILLE. N, C, 27028 5. Open pump discharge gate valve slightly and allow all air to purge from system lines. 6. Raise tractor RPM until desired pump pressure is met. System Shut -Down 1. Operate guns at each hydrant for no more than the 2 hour designed limit. 2. Lower tractor RPM to idle speed. 3. Disengage tractor PTO. 4. Close pump discharge gate valve. 5_ Move gun carts to next location and repeat system start-up. Flushing 1. Flushing needs to take place after a pumping sequence. Do not allow the waste to sit in the pipeline for more than a week without flushing. 2. Move pump to the flush hydrant located at the water source. 3. Follow system start-up and shut -down procedures with the gun carts located at the end of the lines. Be sure to flush each of the 4 dead ends. 4. While pump is running with fresh water, open the ground entry gate valve slightly to flush the waste in the ground entry pipe. 12/29/98 10:07 GRA-MAC DIST. CO. 4 33G G79 3088 N0.405 D11 GRA..MAG DISTRIBUTING COMPANY Design — Sales — Service COMPLETE IRRIGATION SYSTEMS TELEPHONE: ADVANCE EXCHANGE 2310 NC HWY. 801 N IDIOT 990-3232 MOCKSVILLE. N. C. 27028 MID) ova-3000 NC TOLL FREE I-800-422-3560 System Operation Shady Grove Dairy Page 2 .Agitation 1. For best pumping results, agitation needs to take place during and or prior to pumping. Winterization 1. Open all drains in the system. (Pomp, Pipeline, etc.) =; Do not open the drains unless the pipeline has been flushed. =* 2. Open ground entry gate valve and pour in a small amount of anti -freeze. 3. Leave ground entry gate valve slightly open.' 4. After water has drained from the system lines, close the drain valves. Maintenance 1. Follow all operators manuals supplied with the system. 2. Grease hydrant stems at least annually. 3. Observe the system to make sure that the system is operating properly. 4. Replace any worn or damaged parts as soon as possible. General I. Do not operate system under windy conditions. (Wind drift will result) 2. Do not operate system when it is raining or right after a heavy rainfall event. (If ground is already saturated, runoff will occur) 3. Do not operate if ground is frozen. (Runoff will occur) 4. Operate system at specified times as shown in waste management plan. 1'.-.'.,It f..:l •�I�la..._`\i. '�.`-i 11-1 t`_,•'�l-�r..�tl \7'.l \J"f"--. ,.!`..-7.�1J ,', .�_•"�,,, •_r I\J'-_ -J. .. 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Jam• -i\ i �r //^f'.. 1'^t 7`t�''^t/r"\��•_..•'•. +`�'. !.j l? .,/ i r— l!� JI/=^1 ��f /-1 _•%\ I._\i It J11I .,° 1' raw,_ r.j-._tit t1, /. •. IJ � `.\I ! ,. +./„ \1. \y ., `. fL✓'�I•''1•I��,•\_I,.. '.!1-I Jt i.f 1'I '�1 .-1'_\r\1., �.t ..-,^. J.t.-\r-, /...l v•; tL ... t^l!i. �./._, t!\`.��.y.-�f, ..✓- _-'�!. .''tt J�.Iv/� l.'!'!tl `. ..f �(, Field Calibration Procedures for Solid and Semi -Solid Animal Waste Application Equipment WEIGHT -AREA Information presented in manufacturer's charts are based on average operat- METHOD ing conditions for relatively new equipment. Discharge rates and application SPREADER SYSTEM rates change over time as equipment gets older and components wear. For solid or semi -solid application equipment, application rates and patterns may vary depending on forward travel and/or PTO speed, gear box settings, gate openings, operating pressures, spread widths, and overlaps. Equipment should be calibrated on a regular basis to ensure proper appli- cation rates and uniformity. Calibration is a simple procedure involving col- lecting and measuring the material being applied at several locations in the application area. Calibration helps ensure that nutrients from animal waste are applied efficiently and at proper rates. Solid or semi -solid (slurry) applicators can be calibrated by one of two methods: load -area method, and weight -area method. Load -Area Method To use the load -area method, you must know the spreader capacity. Spreader capacity is normally rated by the manufacturer and often is indicated on the application equipment. Liquid spreaders are normally rated in gallons while semi -solid spreaders are rated in either bushels or cubic feet. As the name implies, the load -area method involves applying a full load to a measured area. For ease of measurement, it is best to use a rectangular field pattern. For PTO -driven spreaders, application rate is dependent on ground speed so a uniform speed must be maintained throughout the swath length. Ground -driven applicators apply reasonably uniform rates independent of ground speed. Refer to fact sheet AG-553-5 for detailed calibration procedures. Weight -Area Method The weight -area method is often used for solid and semi -solid spreaders. The procedure involves measur- ing the spreader discharge over a small measured area. The application rate is determined by dividing the collected material (weight) by the collection area; Weight -Area Method Calibration Procedure 1. Obtain a tarp or plastic sheet of about 100 square feet (9'X12', 10'X10', 10'X12% etc.) and measure for exact surface area (length X width). 2. Weigh the tarp using a set of spring -tension or platform scales. 3. Spread the tarp and pin on the field surface at each corner with a tent stake or long nail through the eyelets. 4. Operate the spreader over the center of the tarp at the speed normally driven when applying manure on the field. 5. Make two additional passes on two opposite sides of the center of the tarp at the normal spreader overlap spacing. 6. Remove and fold the tarp being careful not to spill any collected material. Weigh the tarp and manure (gross weight). WEIGHT -AREA METHOD SPREADER SYSTEM Flat Top Pyramid Oval w A 1 z > 112 q 0 Effective swath Effective swath Effective swath width with width with width with proper overlap proper overlap proper overlap Figure 1 (above). Proper spreader patterns necessary to achieve application uniformity. 7. Subtract the empty tarp weight from the gross tarp plus manure weight to obtain the weight of manure applied. 8. Divide the amount of manure collected (pounds) by the tarp area (square feet) and multiply this value by 21.8 (43,560 ft2/ac divided by 2,000lbs/ton) to convert pounds per square foot to tons per acre. 9. If the application rate needs to be adjusted, make the necessary changes (spreader settings, speed, or both) and repeat the procedure until the desired application rate is obtained. Spreader Pattern Uniformity Determination of spreader uniformity is an impor- tant component of spreader calibration. The pattern shape and uniformity determines the overlap re- quired for uniform application. One of the pattern shapes shown in Figure 1 is required for a uniform application. SOLIDS SPREADER To determine the uniformity of spread and the amount of overlap needed: E 1. Place a line of small pans or trays equally spaced (2 to 4 feet apart) across the spreader path (See Figure 2). Label the pans chronologically as left or right from the center pan. Center pans may need to be shifted slightly out of the spreader wheel tracks. (Pans should be a minimum of 12 by 12 inches, no more than 24 by 24 inches, and 2 to 4 inches deep.) 2. Make one spreader pass directly over the center pan at normal operating speed and spreader settings. Record — spinner PTO speed, — flow divider delivery point onto the spinners, and — the spreader gate setting. 3. Weigh and record the contents caught in each pan. 4. The effective spread width is found by locating the pan on either side of the path center where the contents caught in the container is one-half the amount caught in the center pan. S. The distance between the two pans on either side of the center (in Number 4) is the effective width. The outer fringes of the coverage area beyond these points should be overlapped on each subsequent path. Figure 2 (left). Position of catch pans to determine spreader pattern, swath width, and overlap of the spreader. L6 0 L4 L3 Ll LC RC Rl R2 R3 R4 FR51 R6 Left Center Right Relative Amount Caught ih 1 112 F Effective Swath Width CALIBRATING SOLID AND SEMI -SOLID MANURE SPREADERS USING THE WEIGHT -AREA METHOD 1. Spread a tarp or plastic sheet over the ground surface and secure with pins or small weights. The tarp should have at least 100 square feet (9'X12', 10'X10', etc.) of surface area. a. width . X length = area ft' 2. Start applying manure downrange of the tarp and spread directly across the center of it in a manner similar to the regular spreading patterns and settings of the applicator (speed, spreader settings, overlap). Trial Trial Trial b. Forward speed, gear, or throttle setting c. PTO speed or setting d. Spreader gate setting 3. Transfer the manure collected on the tarp into a weighing container and weigh using an accurate set of spin - tension or platform scales. e. Empty weight of weighing container Ibs f. Gross weight of container + manure Ibs g. Net weight of manure (f — e) Ibs 4. Compute the manure application rate: h. Area or tarp (a) ft2 1. Application rate (g + h) Ibs/ft' j. Application rate (i X 43560 _ 2000) tons/acre 5. Compute the nutrient application rate: k. Manure analysis N Ibs/ton P205 Ibs/ton K 2 0 Ibs/ton I. Application rate N Ibs/acre (j X k) P205 Ibs/acre Kz0 Ibs/acre 6. If the application rate is not acceptable, repeat the procedure at different spreader settings, speeds, or both (Item 2) until the desired application rate is achieved. Prepared by /.C. Barker, Biological and Agricultural Engineering Extension Specialist R.O. Evans, Biological and Agricultural Engineering Extension Specialist D.A. Crouse, Soil Science Extension Specialist 1,S00 copies of this public document were printed at a cost of $607, or E.24 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and program opportunities are offered to all people regardless of race, color, national origin, sex, age, or disability. 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