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HomeMy WebLinkAboutNC0003417_Application_201906079�1 Progress Energy November 19, 2012 Mr. Tom Belnick North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc., an indirect subsidiary of Duke Energy Corporation H.F. Lee Energy Complex National Pollutant Discharge Elimination System (NPDES) Permit No. NC0003417 Wayne County Dear Mr. Belnick: The current NPDES permit for the H.F Lee Energy Complex located in Wayne County expires on May 31, 2013. Progress Energy Carolinas, Inc. hereby requests that the North Carolina Division of Water Quality re -issue the H.F Lee Energy Complex NPDES permit. The coal-fired electric generation units ceased operation this fall. In the coming months, final commissioning and startup of the company's new 950 MW dual -fired (gas or oil) combined cycle generation block will take place at the site. No discharges from the recently permitted outfall 003 occurred to allow for sampling data to be included in this application. Therefore, we have included the same information for outfall 003 that were used in the original permitting of that outfall in 2010. These values are based on estimates/calculations. In accordance with 15A NCAC 2H .0105, we have enclosed EPA Application Form 1 — General Information and EPA Application Form 2C — Wastewater Discharge Information, in triplicate. With reissuance of the NDPES permit Progress Energy requests the permit contain the following: 1. Include language that acknowledges, with the closure of the coal fired generation units and Rotamix SNCR NOx emissions control system that the plant is classified as "non - nutrient bearing". 2. Revise the definition of "Bypass" on Part II Page 1 to reflect the definition as stated in 40 CFR 122.41 as the "intentional" diversion of waste streams or otherwise provide an interpretation to that effect. 3. Add the following language to the permit to make it consistent with other Progress Energy permits: The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not Progress Energy Carolinas, Inc. Lee Steam Plant 1677 Old Smithfield Road Goldsboro, NC 27530 12�190W9� D NZG1Z DENR NATE;R QUALITY later than ninety (90) days prior to instituting use of any additional biocide used in coolmg.systems which may be, toxic,to,aquatic life other than those previously reported to the Division of Water Quality Such notification shall include completion of Biocide/Chemical Treatment Worksheet--Form 101. Division of Water Quality approval is not necessary for the introduction of new biocides into, outfalls that are tested for whole effluent toxicity Completion of the Biocide Worksheet is thus, not necessary for those outfalls with toxicity testing requirement I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete I am aware that there are significant penaltiesfor submitting false information, including the possibility of fines and imprisonment for knowing violations Respectfully submitted, 9�-°� Julie Turner Plant Manager H. F. Lee Energy Complex �� Progress Energy NPDES permit renewal request H.F. Lee Energy Complex Permit Number: NC0003417 Wayne County November 20, 2012 Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc. an indirect subsidiary of Duke Energy Corporation H. F. Lee Energy Complex National Pollutant Discharge Elimination System Permit Number NC0003417 EPA Form 351,0-1 H. F. Lee Energy Complex Permit Number NC0003417' Wayne County Please print or type in the unshaded areas only rf ll_,n mmne nra en­l fnr ehfo h,ne ,,a 99 a hnrariarclnrh) For Approved OMB No 2040-0086 Approval expires 5-31-92 FORM -u S.-ENVIRONMENTAL PROTECTION�AGENCY_ ` 's'- h ' , I EPA�LD: NUMBER _ fa' Y' r� GENERAL INFORMATIOrN '�' T/A" Cl, ,� .• _ - - - "A '` IS ERA "'�Conso%idatedaPermits Program � � ; F F"' �. � NC0003417 = r DF _ ; r GENERAL" _ y� ', �(Redd, the "General,ln_strucNons�, before,startin ��; `'�}r �? _ 13' 914F' - 's" {=- „171ABEL ITEMS, r" �` - . , `' 't. _ _ ..` "' �� = - GENERAL' INSTRUCTIONS' - - � _ _ - ` �. ' y _ -� � If:a. repnnted`ign- e ° ' A,ry, . s fiJ -' I:'EPAp1b,"t UMBER ' _ , ' " " t„has,�beeh evie th" '_affix`p)n the de' ated'space ,Review the, `if 'of; x- 4f ` F '- rnformation> carefully,, zany it isti gincorrect,"cross' thrbugh4,it'and',ente�,6the �- f -'� � correct4data'm the` a propnat -'fill-in,area FACILITY'NAME F�.�& - - 77 , . --f.-a% . ' below Also,`ifany.of'�he'pre print, data,is, p - k;r `� r ,` �° ���� ` = absent,'((thelurea °to�tiie'left: of` -the labeh 'space Mists-ther�lnfomrab6n 4hat;'should V `FA'CILITY'b ,': <'' P,LEi4SE' PLA_C2E'`,LABEL IIV :T,HIS u��jsappear): lease;provide'd,in,the;;properfill: _- 1SPACE, �' - s . in arears�_below 'If-thetlabel is,complate and`correct','you4,need'snotacompleteiItems' r -I, III', ad 'VI(ezcept,Vl-B'wh/ch�must'be', •,3'= compleed,regardle"ss) Complete aitems iflno'label hasltieen;e-lReferto`tte descriptions x, X ;,, - I,V,a instrudbond ordetailed item hLOCATION.and forthe lelalautonzationid derwhrch „.„ _- y -- r this'dataiscolected-- II:,POLL'UTANT CHARACTERISTICS ,� INSTRUCTIONS .Complete-AAhrough,J to determine;whether yowneed to submd'any-permit application forms to the EPA: if you answer "yes"'to'any . fquestwns;iyou,must;"submit thisAorm�l thetsupplementa 'from'.listed in theapaienthesis,following;the'questI n- Mark,','X m,thesbo'xim'the third column if' '"'if the'supplemental form.is'attactieii"-'If you answer"'no" to each question, ,you'•need'not'subrna any of these'forms You'may answer''n your activity is, ;excluded'from; erinif re uirements,'see Section,C of the'mstructionsa_See,,also,,Section;D of„ttieiin"structions fo�sdefinitioris of bold-faced'terms; -Z"- ISPECIFICQUESTIONS- s o' S?EI51C QUESTIONS!, :MARK .X"MARK l1FORM-SO ESm N ATTACH FD YSit --ATTACHED 'A �,-Is•this facility, a,publicly,owned treatment•works ' B oes:.,or• will this 74facility ',(either,. fex/shng� ,or.? ,r :which results, inla,discharge,to, waters', off ILI - ❑ ® ❑ s "..proposed) z, include ai :concentrated,, animal" ' ❑ ® ❑ ' U S ? (FORM2A) ,,;- -_ _ z feeding operation-1 or a`quaUC`�. 'animal's , ;production_facility;whicti•resultsnn a discharga kv, :f `' " ' % _ c� �:'" � i `"toLwaters of,the U S'?(FORM 2B)� - ? 16 -'17 'M8 = 19-- " 20 -2r C, Is, -,this -fact ityf which - _currently'1 result§j, it ; ® ❑ ® n • s'this proposal faality'(other an those descnbedr ❑ ® ❑ discharges'�to'watersc'bf, the"U.S.,`other,.'than 'ni A or B`above)'which,Wlll-reSUlf in a°discharger 22,t. `23 - 24, ',25 _ , 261 27„ those described in A or,B,aboJez FORM 2C _ .to waters of the U.S.?' FORM'2D s i_ ,E Does, or.will'this'faci ity�Veat;'store,,or dispose of,`- F ,, Do you'or-will}youlinject,at,this' aalityimdustnai,or-; hazardouswastesp/(FORM 3), ❑ ® ❑ Ks'' municipal -effluent below the lowermost stratum ° ❑ ® ❑ containing,+'�withinone,quarter•irriilewof'the'�.well,- - -,bore, t`underground"`source`s of"dnnking ,watery-' e� c (FORK44)`"- " � iY S'' '28t' 29 _ '3o ;31r,:` I327z 7335- G� �Do .you, "or�wdlry yowl inject -!at,- this any • - �H = Do.you or will,you°miect,at,this facility fluids for _ _X produced°iwaterother fluids'which are tirought^to special processes such aslmirnng'of sulfa, by£the: = ❑ ® ❑ �thelsurface•inaconnectiori,"withIconventionalfotl?or� -usetl'' ❑ ® ❑ `Frascfi process,^ soluUori mining oflmmerals _in naturail gas ''producbon;.'iniect 'fluidsfor= situ combustion of.fossdlfuel,(or recovery of',T,-- enhanced"recovery` ofaoilaoc,n`atural gas;•or,iniect. r £rttgeotherrr_ial.energy?°(FORM 4) :• = fluids for storage, dof `A6111 '1'hydrocartion0' f a 34+. 35 - - ' 36 37, -38 .39, 1 FORM 4 ` e _ - ;t - - l- ; Is this";facility ;a Eproposed,stationa_yNrource- J Is this=�acdrty`a'4proposed° stationary] source which,is.one,of,the 28,industnal oategones,listed �' �r which'is NOT'one,of the;28 Indus"teal categories- 'in,,the,instrucbonsrandrwhich',wdlgpotentially;emit ❑ ®, ❑ '"6stedtinsthe'instnictions ❑ ❑ ^, _ _ and which will'potenUally:.; " 100'tons per 'year_,of any airrpollutant,regulated , lemit_ 250°. tons r _year'.-of_,any, air, pollutant 3 M under`ttie''CI I. n, Air Actaand, may; affecYor " ,re`gulated`untler the Clean`�Air Act an ay affect x ;be; y located in a'n attainment area? FORM 5 or be`looated'in--an attainment area FORM 5 _ III:',NAME',,OF.FACIL`ITY Lee Enegy Complex A'.. i- =I-'H.F. 69"' W., FACILITY',CONT_ ACT --_ -= - A" NAME 8 TITLE, last,`first, &;title _ 7 `_ B4PHONE aiea.code_& Ho), Julie Turner, Plant,Manager 919 722 6450 46' "48 a 1,149 Yb i51" ` 52kr 'T55, 154 16 4,. nn =c v tr Y'0 , Y "3 ,'gam ,7 i -451 V.',FACILITY'MAILINGADD RESS, --j �—ti;A';STREET'OR°PO`�BOX= .- C� 1199 Black,Jack Church Road mod' - _ - ; ° D' ZIP•CODE;-r _ 27530 '_� �- �" ��-yA: 1 5' ''°�BsCITY'AR `16 - _ - - - - - _ - _ _- —-.-45v,- �'- TOWN` - --CISTATE,'.', C'` Goldsboro ,NC A, ° 15 :16 - - 40_ 41" -. 42; 547 , 51` ,+,, _ lil ,'V1F,F'A'CIL-ITY'LOCATION- TIM a:.YX-,STREET;, ROUTE ,NO'OR'OTHER'SPECIF.IC'IDENTIFIER,__'-. '1199 tN - Black Jack Church Road 4's 45 i nC'v F' •�st�,„ . - :'� s BcCOUNTrY.NAME;Waynefit-- V.JS- -46 e_ r E .?= y. r `ra,t. - _ a- `70' ;t' �,D;STATE',. <, -'�• "i C�:CITYoORTOWN - " - y ~;-E ZIP.'CODE`'-',F' COUNTY h6`; Goldsboro NC 27530 - 4 - , _r ' i `.15 a(t 16 - ' i ' , d �c -40 41•• -"''r`42 471 11,; <t 51;7` ` 52,' 4 5' EPA FORM 3510-1 (8-90) CONTINUED'ON REVERSE MNTINIIFn FRAM THE FRONT ; ,VII SIC�CODES,'' 4 digit,, 4h,Jb&db� Qf�"- -►ont" s : - ,A ,FIRSTS IT ; B SECOND u' - `C� 4911 (specify) Electric Power Services =7" 419.1, (specify) _-C`THIRD' two sa 5 T _,s ,7 ' 15_. ah16r -_a< <- ` n' D' FOURI H'. -" (specify) 7,- ` (specify) 015':, �16� �. "17t„ -715� 16= x' Ml- _ MR. OPERATOR, INFORMATION-„ bA-NAME' c`` Carolina Power & Light Company d/b/a ProgressEnergyCarolinas, Inc., an indirect willaealso;theowne� ' b. '®' irEs ;`�avo• r subsidua of Duke Energy Corporation. _79: L - F,rl 3..,. _ - ;x. .,. - - "E`• ,N '1 ,�' "': �#�' r: - _ .^,'- 55 r^ h'I: MY, a y�' r p �e•a "(18 - ate"letter ►nto,thelariswerrbox ►f."Other "a ec C ;STAT,US `OF OPERATOR Enter thfo n °-`�; v D"PHOE:Naiee code -&;nog ` -` "F'=_ FEDERAL- _- ! M = PUBLIC (other than federal or state) P (specify) ' S F STATE- `F r' 0-OT,HER,(specify) 56-' 16,, 1s "•2r �zzz5 P'=PRIVATE�-I+ ,1s��L161 �h - = k•Er- , ,� ;, : E,,ST,REET,OR PO'BOX �410 South Wilmington Street a 7--,,,,F:CITY`ORTOWN F'z^" .r G STATE H ZIP -CODE IX: INDIAN LAND:"` mac` Raleigh NC „x a 27601 Is theJa(pht ,;Ib ated,on Indlan'lands?' 42 42 -47 - 51 ' I�4cF ,.a❑`",:y®' -lily F,16. , ro' "'`- w�� _ - ' 40 ;X EXISTING,,ENNIRONM_ ENTAL:iPERMITS--- .,D�IP_SDf Air Er issioriefroelprb used Sources) �O T -,A NRDES; Disdia eslo°Surface Water See attachment 1 for list of ermits+�9`+��_`P �N '16 .17-: 18 2' 30 1 i + 16'- -.17:, '18 - - _,B ,IJIC', lJnde� round In echon'of,Flwdsr� _ '�." r, iE-QTHER; s ct v (Specify) •eC -T- 'I �1 c T • 8g ti 9 F16°_ .16_-17, 1 18 A -U ^' =" .30° 15, 17w 18"=' — _ _ -_30 _ ACRA' Hazardous;Wastes ,x_' _,,.E-,0THER, s ec► r { t (Specify), ',C - = T h q,,J T_ ,8" �9 "Ri, _, r 9 - F_. `75 16 17 -08 0 __. -30 15'- ,16 17:' °18 ;= a ' f`--, 30 =5 ,Attac67t0,Jfiis apphcation alopographid map of the area=extending toast least onetmlle;lieyond property tioundanes-T',Thermap must<.,6 show 1,the outline Hof the, facility ' tFie location of each of Its'existirig •and` proposed Intake and' discharge ,structures, _eacfiy ofIts,, ' neciwelwheret�in)etfuisurgrucjncel;,,,hazardous,,wasteieitmeispring aaraeeindother�urfcwuierrK6 ,►ers=aeaeincoee`l , 74X11:"'NATURE,'OF,BUSINESSr('rowde-a�6nef.descn't►on °=� Electric Utility - This'facility is an electric generating"facility. „Xlll 'CERTIFI,CAT.ION,'(9ee:-fn, strructrons l�cerhfy,-,uriderpenalty,of'law'thdt,l•have peisonally,exarn►ned and-am,fa'mil►b?Witp,'thd7tnformat►on'subMitted'►n'�th►saapplicatiomandt,s_., �! F ` .. <,.a Y �y '- _- -,.i "� -.. �v' 6' ` - S'rK ny �`ft. c�T ^" ...--> j C-e' \ r . all,"a`ttachrnents and>that; based;on "iny mqu►ry;,ofthose pers�ons,immediately,,respons►blefor;obtam►ng'the,rnformatio►i; contained rri 4.. { the ap tiel►evet th tthae„rm ►nfoation ►s true; accurate and complete ¢ l,.am; a_ warn? that there; a/e_ ,significant: penalties _hcat►on,41 ' Wing',false ►nforina'tion,'}includin the oss►b& rof ii, and "im 'nsonment a _ A NAME.& OFFICIAL TITLE (type or pant) B SIGNA URE C DATE SIGNED Julie Turner, Plant Manager "COMMENTSiFOR;OFFICIAL",USE,ON_L'-`_Y',�•' "C 'f r`li. '�. 77 r i�•zl:, ,LC "4f'L �tp�'L�,�`.'�. '�2' '�t�'$b' �- •tu.� �YSC ;r,p'. �. .-_,7 0.` EPA FORM 3k0-1 (8-90) Carolina Power & Light Company d/b/a Progress Energy Carolinas; Inc. an indirect subsidiary of Duke Energy Corporation H. F. Lee Energy Complex National Pollutant Discharge Elimination'System Permit Number NC0003417' E_PA, Form 3.510-2C H. F. Lee Energy Complex Permit' Number NC0003425' 'Wayne County EPA I D ,NUMBER (copy froin Item,hofForm !) Form Approved OMB No 2040-0086 L00341,7 ADDrovaLexplres 3-31-98 rieabe prim FORM 2C NPDES VI Lypc II US ENVIRONMENTAL PROTECTION AGENCY A APPLICATIOKFOR PERMIT TO DISCHARGE WASTEWATER �EPA EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS Consolidated Permits Program I OUTFALL LOCATION For,each outfall, list the latitude and longitude of its location to4he nearest 15_seconds and the name of tfie,receivmg water A OUTFALL NUMBER (list) B LATITUDE C LONGITUDE D RECEIVING WATER (name) 1 DEG 2 MIN 3 SEC 1 DEG 2 MIN 3 SEC' 001 35 00 22 00 45 ,30 78 00 4 00 6 46 Neuse River 002 -35.00 22 00 51 74 78 0,0 5 00 5 93 Neuse River 003 35 00 22.00 1 74, 78,00 4 00 59 59 Neuse River II FLOWS, SOURCES OF POLLUTION„AND TREATMENT'TECHNOLOGIES A Attach a line drawing showing the water flow tfirough the facility Indicate sources of intake water, operations,contributing,wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions in Item,B Construct a water balance on the line drawing"by showing average flows between intakes, operations, treatment umts, and outfalls ,If a,water balance cannofbe determined (e g, for certain mining activities), provide a pictorial description of the nature and,amount of any sources of watenand'any collection or treatment measures B For each outfall, provide a description of (1) All operations contnbuting wastewater to the effluent; including process wastewater, sanitary, wastewater, cooling water, and storm water runoff, (2) The average flow contributed by each operation, and (3), The ,treatment received by the, wastewater Continue on additional sheets if necessary 1 OUT- 2 OPERATION (S)ICONTRIBUTING FLOW 3 TREATMENT FALL NO (list) a ,OPERATION (list) b AVERAGE FLOW (include units) a DESCRIPTION b LIST CODES FROM TABLE(2C-1 Ash 001 pond Discharge See attachment 3 Neutralization, sedimentation, nitrificat.ion 2-K - 4 A (including low volume waste, plant discharge to surface waters 1-D drainage systems, water,treatment 3-D wastewaters - Condenser 002 cooling water, septic`tank - see attachment 3 Evaporation 1-F 4-A sand filter domestic was Itewater Discharge to surface waters, 003 Water purification process See attachment 3 Gravity thickening, F11ter press 5-L 4-A wastewaters, sump drainage, HRGS _ Neutralization 5-R 5'-Q slowdown, WSAC blowdown - 2-K OFFICIAL USE ONLY (effluentguidehnessuh-categories) EPA Form 3510-2C (8-90) PAGE 1 of 4 GUNTINUt UN KtV tKSt -RA -17 CfJnki. C Except for storm runoff, leaks, or spills, are any of the discharges descnbed,in Items II -A or-B intermittent or seasonal ❑ Y,ES (complete the following table), Z NO (go to Secu'on I11) - 3 FREQUENCY ' 4 FLOW a DAYS,PER WEEK (spectfy average) b-MONTHS PER YEAR i(spec yatemge) a FLOW RATE (in mgd) B,T,OTALVOLUME (spectfywah netts) C OURATIONi (m days)' 1 OUTFALL NUMBER(hm) 2 OPERATION(s) 'CONTRIBUTINGLFLOW (hst) ,1 LONGITERM AVERAGE, 2 MAXIMUM DAILY 1 LONGTERM AVERAGE 2 MAXIMUM DAILY III PRODUCTION A Does an effluent guideline limitation promulgated by,EPA,under Section YES (complete%tem 111-B) 304 of'the [:]'NO Clean Water (go to Section-1f7 Act apply to your facility? B Are`the limitations in the appli6ble,effluent guideline expressed in tertri production (or other measure of operation)? ❑ YES (complete Item 111-C) W] NO (go to,Section Ill C If you answered "yes" to Item, ll-B,'Ilst,the'quantity which. represents an actual measurement, of,yourlevel of production, expressed in thefterms and units used In the applicable effluent guideline, and indicate the affected outfalls 1 AVERAGE DAILY PRODUCTION 2 AFFECTED OUTFALLS (list ou( all numbers) A QUANTITY PER DAY b UNITS OF MEASURE' e OPERATION, PRODUCT, MATERIAL, ETC (specify) IV IMPROVEMENTS A Are you now required by any Federal, State or local ,authonty to meet any implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practicesior any other envuonmentaPprograms which may affectlthe discharges descnbedlin this applications Thisimcludes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions ❑ YES (eomplete die following table) ® NO, (go to Item IV-B) 1 IDENTIFICATION OF CONDITION, AGREEMENT, ETC 2 AFFECTED OUTFALL•S 3 BRIEF DESCRIPTION OF PROJECT 4_ FINAL COMPLIANCE,DATE a NO b SOURCE OF DISCHARGE a REQUIRED b PROJECTED B OPTIONAL You may attach additional' sheets describing any additional, water pollution control' programs (or other environmental projects which may affect your discharges) you now have underway or which you plan Indicate whether each program is now underway or planned, and Indicate your actual or planned schedules for construction ❑ MARK "X" IF'DESCRIPTIOWOF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510=2C (8-90) PAGER of'4 CONTINUE ON PAGE 3 EPA I D NUMBER,(copyfrom Item I of Form I) NC0003417 uui1 I muru rRVIVI r,n < - V INTAKE AND EFFLUENT CHARACTERISTICS A, B, & C See Instructlons,before proceeding —Complete one set of tables for each outfall — Annotatelthe outfall number In the,space provided NOTE WA, V-B, and V-Care included on separate sheets numbered V-1 through V-9 ,Tables D Use the space below to list any of the pollutants, listed In Table,2c-3 of the Instructions, which you know or have reason to believe Is discharged or may be discharged from any outfall- For every,pollutant you,llst, briefly describe the reasons you beheve'It to be present andireport any`analytical data In younpossesslon 1 POLLUTANT 2 SOURCE 1 POLLUTANT _ 2 SOURCE Asbestos Used in insulation Trace amounts maybe washed down drains in plant areas during maintenance Uranium Trace element& potentially vanadium present in coal �Zirconiuim Strontium VI POTENTIAL DISCHARGES NOT COVE RED'BY°ANALYSIS Is any pollutant listed In Item V-C a substance or a component of a,substance which you currently use or manufacture,as an Intermediate or final product or byproduct9 ® YES (hv all such pollutants below ) ❑ NO (go todtem VI-B) The following substances may be present in coal or coal ash Antimony, Arsenic, Beryllium, Cadmium, Chromium, Copper, Lead, Mercury, Nickel, Selenrum, Silver, Thallium, Zinc See attachment 5 for potential discharges not covered by analysis - r EPA Form 3510-2C'(8-90) PAGE 3 of 4 GUN I INUt UN KtVtK.St CONTINUED FROM THE FRONT VII BIOLOGICAL TOXICITY TESTING DATA Do you°have any.knowledge or reason to,believe that any biological itest for acute,onchronic toxicity has'been,made on any of your discharges or on a receiving water m, ry relationitoour discharge within the last 3ryears? ❑ YES (tdem fythe tests) and describe their purposes below) ❑ NO (go to Sectton, 711) Quarterly toxicity testing on outfall 001 has been conducted in accordance with the requirements of the existing NPDES perml't All tests per -formed by the facil=ity, have "passed" Toxicity testing is required to be performed on outfall 002 There has been no discharge from outfall 002 during this permit cycle so no tests have been performed Toxicity testing is required to be performed on outfall 003 upon startup of the combined cycle unit Startup of the combined cycle unit is sched6Ted for early 2013 so no toxicr`ty testing has been performed VIII CONTI2ACTANALYSIS INFORMATION Were anytof the,analyses reported;in Item V performed,by°a contract laboratory cr cons"ultmg firm? ® YES (her t/re name, address, and telephone number of, and pollutants analyzed by, ❑ NO (goao Section lX) each such laboratory orftrth below) A NAME B'ADDRESS, C TELEPHONE D POLLUTANTS ANALYZED - (area code &jno) (list) Tritest (Now owned by Pace 6701 Conference Drive (91-9) 834-4984 Metals, .TOC, BOD, Analytical) .Raleigh, NC 27607' Nutrients, TSS, COD, Oil and Grease, Cyanide, Phenols, Volatiles P O Box 1565 (828) 350-9364 Aquatic Toxicity Environmental Testing Solutions Asheville, NC 28802 IX CERTIFICATION I certify under penalty of law,that this document and all attachments were prepared under My, direction or supervision in accordance with a system designed, to assure that qualdted personnel properly lather and evaluate the, information,submttted Based on my inquiry, o0the person or•persons who manage the system or;those persons, directly,responstble for gathenng,the,tnformation, the information submitted, is, to the best of my knowledge and, belief, true, accurate, and completed am,aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations A NAME & OFFICIAL TITLE (type orprttit) B PHONE NO (area code & no), Julie Turner„ Plant Manager (91+9) 7,22-6450 C SIGNATURE D DATE SIGNED / i // 9 // 2 EPA Form,3510-2C (8'90/ PAGEA,of 4 " _ V Q O O N � COL o U �p O E� 02 iN c J � z O o, W E CO O w U z LLJ FLU N = a? 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Lee Energy Complex National Pollutant Discharge Elimination System Permit Number NC0003417 Attachment ,1 Form 1 — Item X — Existing Environmental Permits Issuing Agency Type of Permit ID Number Division of Water -Quality NPDES NC0003417 Division of Water Quality Ash Reuse Program Permit W00000020 Division of Land Quality 'Dam Safety Permit,to impound Wayne-009 H Wayne -022 H Division of Air Quality Title V Air Permit 01812T38 R°CRA Handler ID NCD000830661 Al-1 Carolina Power & Light Company d/b%a Progress Energy Carolinas,, Inc. an indirect subsidiary of Duke Energy Corporation H. F. Lee Energy Complex National Pollutant Discharge Elimination System'Permit Number NC0003417 Attachment 2 Form 1 - Item XI - Map Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc., an indirect subsidiary of Duke Power Corporation f-,; \ l el- H. F. Lee Energy Complex NPDES Permit Number NCO03417 Attachment 2. Topographical Maps of the H. F. Lee Energy Complex Z. n 0.4 4.8 1.2 1.6 2 rn i A2-1 10/22/2012 Carolina Power & Light Company d/b/a H. F. Lee Energy Complex Progress Energy Carolinas, Inc., an indirect NPDES Permit Number NCO03417 subsidiary of Duke Power Corporation Attachment 2. (continued) Electric Plant {•ram NORTH CAROLINA 7yp Cluffall 002 outfall 001 W H. F. Lee coal- fired units n: ';W/l r1__ 14, / ' -1 - Combined CT Site Area Cycle Area By-pass Canal 89 0 0.2 USGS Northwest Goldsboro (NC) Quadrangle ILAeo 7 Outfall 003 Ir 0.4 0.6 0.8 V topozone -4NA I Mi A2-2 10/22/2012 Carolina Power & Light Company d/b/a Progress Energy' Carolinas, Inc. an indirect subsidiary of Duke Energy Corporation H. F. Lee Energy Complex National Pollutant Discharge Elimination System Permit Number NC0003417 Attachment 3 Form 2C - Item II - A Flows, Sources of Pollution, and Treatment Technologies Line Drawing, K Carolina Power & Light Company d/b/a ProgressZriergy Carolinas, Inc, an indirect subsidiary of Duke Energy Corporation Attachment 3. Water Flow Line Drawing. HX Lee Energy Complex Collection Tanks Fand Wayne Co CT Site Dram Tanks Plant Processes Collection Sump W R.O Reject Wayne Co CT Site RO S stem New CC K Piant Processes, K P V CNe7L.�-se,,R.v,,) X New Collection Sump utfal 003 Domestic Waste & Potable Water Drams Lee Domestic Sewage Residuals sent offsite Treatment System S R Evaporation PNeuse Coal firedsluice wastewaters & Seepaage \ I H F Lee Energy Complex N C00034`17 OR Off -site Oil Water Disposal Separator (Sludge) Other Low Volume II Residuals from Wastes Retention Basins Storm Water Runoff S Collection Sumps Filter Plant 'B (alt) Potential °for future Ash pond euse River via outfal 1001 Neuse River U A Cooling Pond B River Make-uptntake B (alt) E D Cooling water intake N Condensers B Date10/22/2012 Page A3-1 Carolina Power & Light Company d/b/a ,H `F Lee Energy Complex Progress Energy Carolinas, Inc an indirect subsidiary of Duke Energy Corporation Attachment 3 Stream Estimated Average Flow (New Lee Combined, c cle site Comments A 12.7 MGD' Make-up water from Neuse River B 12.7 MGD Make -,up water to cooling pond D 453MGD Circulating Water withdrawal, from cooling pond E 453 MGD Condenser cooling water return I 11.3 `MGD" 'Cooling pond evaporation & seepage (estimated)' J 0.004 MGD Existing, Lee site Sewage treatment system K 0.43 MGD 'Treated water to reverse osmosis system and plant processes, L Every' 10-15 years Chemical metal cleaning (formerlyincinerated). To be pumped and hauled. M Rare Occurrence Cooling pond discharge to Neuse River (Outfa11002) N 453 MGD Condenser cooling water supply p Wayne County CT Site wastewaters from sump lift station Q - Wayne County CT Site wastewaters from oil/water separator (existing) Qnew 2,400 gal/event New Wayne County CC Site wastewaters from oi.1/water separator (for new Combined cycle) R 0.048 MGD Wastewater from filter plant S 12,250 Storm water runoff -- estimate based on 0.5" rainfall event U 0.48' MGD Raw waterto filter plant (cycle makeup) V 0.408 MGD New WCT CC plant process drains W 0.036 R.O reject stream X 0.3MGD avg. (est.) Outfall 003 to Neuse river Note `WGD" = Million Gallons per Day 1 Makeup from the Neuse River to the cooling pond varies throughout the year. Makeup volumes will equate to losses,from evaporation and seepage to maintain lake level 10/22/2012 Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc. an indirect subsidiary of Duke Energy Corporation H. F. Lee Energy Complex - National Pollutant Discharge Elimination System Permit Number NC0003417 Attachment 4 Form 2C - Item II-13 Flows, Sources of Pollution, and' Treatment Technologies Description of operations contributing wastewater to effluent Carolina Power & Light Company d/b/a H F Lee Energy Complex Progress Energy, Carolinas, Inc , an mdirect,subsidiary Of Duke Energy Corporation NPDES Permit Number NC0003417 Attachment 4. Description of Operations Contributing to Wastewaters at Outfall 001, Outfall 002, and Outfall 003 The H.F Lee Energy Complex has retired three coal-fired generating units and four simple cycle combustion turbines. Commercial operation of the site's newly constructed 3 X 1 combined cycle, electric generation block is currently scheduled for early January, 2013. Upon completion of the combined cycle unit, the site will consists of five (5) simple cycle combustion turbines and the combined cycle unit. Total electric generation capacity`for the site=will be over 1800 Megawatts. The site will continue to utilize the existing 545 acre off -stream closed -cycle cooling pond for condenser cooling and process' water. Water is withdrawn from the, Neuse River, as required', to make up evaporative, seepage, and discharge losses from the cooling pond. Makeup pumping rates are highly variable depending upon natural weather conditions, generation load and plant operations, quantity of water available in the river, and pond water levels. The maximum normal operating level of the cooling pond is maintained at a safe level below the crest of the spillway gates. Discharges from the cooling pond are rarely made, usually only during an extremely heavy rainfall event or a hurricane. The cooling pond last discharged in 1998. Chemical constituents contained .in the cooling pond discharge are, for the most part, representative of°the naturally -occurring chemical quality and quantity of the intake water. Upon retirement, of"the coal fired units, waste streams from processes, which historically went to the ash pond or the cooling pond will either no longer be generated or will be redirected to new outfall 003 to the Neuse River. More detail on these specific wastestreams is provided below. In addition to the permitted outfalls, backwash `from intake screening devices may be discharged into the Neuse River bypass canal associated with the Neuse River pursuant to NCAC 15A 2H .0106 (f) (2). The combined cycle plant utilizes water from the 545 acre off -stream cooling pond as its source for fire water. Infrequently, flushing and testing of the fire system may result in small releases of the water from the cooling,pond. The following is a description of wastewater streams'that will be reflective of the new HY Lee Energy Complex: Contributing Flows into the Ash Pond (NPDES outfall 001) After completion of the combined cycle generation plant, the coal plant will be retired and no routine flows associated with coal fired generation will be sent to the ash pond. Wastestreams from closure activities associated with the coal fired unit may still be sent to the ash pond until closure is complete. Progress Energy wishes to maintain outfall 001 as an active outfall to, ensure permitted coverage of any incidental discharges which may occur associated with heavy rainfall events and to facilitate any needed dewatering for future closure of the wastewater treatment. Wastestreams that have been historically sent,to the ash pond include; Ash Transport System Wastewater Fly ash and bottom ash from all three coal fired units were hydraulically conveyed by ash sluice A4-1 10/22/2012 Carolina Power & Light Company d/b/a H F Lee Energy Complex Progress Energy Carolinas, Inc , an indirect subsidiary Of Duke Energy Corporation NPDES Permit Number NC00034'17 pipelines to the Lee Plant ash pond. (To be Ceased) Precipitator and Air Pre -heater Wash Water Water from washing the interior of the precipitators and air heaters is typically routed to the ash pond via the ash transport system but could be routed directly or indirectly to the cooling pond. The wastewater from the Rotamix treatment system added to Unit 3 for NOx removal is also routed to the ash pond. (To be ceased) Filter Plant Wastewater Blowdown and filter backwash wastewater generated in the filter plant is discharged into the ash sluice transport system which flows to the ash pond. (To be redirected to outfall 003) Wayne County Combustion Turbine Site Wastewaters The containments around the accessory module, liquid fuel, and atomizing air modules and the wash water drain empty into collection tanks. Once there is a quantity of liquid collected in the tanks, the wastewater i`s removed by pumper truck and transported and released into the Lee. Plant ash pond. The wash water drain tanks collect the water and detergent used to clean the CT compressors. (To be redirected to outfall 003 or disposed of offsite after ash pond closure) Miscellaneous Wastes Cooling tower basin sludge, circulating water tunnel sediment, and boiler vacuuming sediments -are sent to the ash pond. Other residuals from the low volume wastes retention basin and the coal pile runoff retention basin and other miscellaneous low volume wastes, from plant processes are also transported to the ,ash pond. Storm water from the ash line trench flows into the ash pond. (To be ceased) Contributing Flows into the Cooling Pond (Closed Cvde) (N DES ,outfall 002) Re -circulated Condenser Cooling Water This flow will provide condenser cooling water for the 3x1 combined cycle generation units. The total flow is re -circulated into the 545 acre pond from the condensers; routed through the. pond, by baffle dikes to achieve maximum surface cooling efficiency before reaching the condenser cooling water intake to be again introduced to the condensers for cooling. Cooling of the recirculated water in the pond is achieved primarily by evaporation from the pond surface, which is estimated to consume approximately 3-5 MGD above ,natural evaporation rates during times the units -are in full operation. Some flows from stotmwater drains on the Lee plant site will still be directed to the cooling,,pond. Sewage Treatment System (limited use) Domestic waste ,is treated in a septic tank and sand filter bed system. Flow from the system is dependent upon fluctuating demand due to variations in the number of personnel, on site. Residuals are disposed of off -site by a licensed contract disposal firm. The sand in the system is periodically changed to ensure system effectiveness is maintained. The spent sand is disinfected and disposed of in a landfill. Coal' Pile Runoff Until the coal pile, is completely removed, runoff will still be directed to the cooling pond. The coal A4-2 10/22/2012 Carolina Power & Light Company d/b/a H F Lee Energy Complex Progress Energy Carolinas, Inc , an indirect subsidiary Of'Duke Energy Corporation NP,DES,Permit Number 'NC0003417 pile area is surrounded by a drainage ditch that is routed to a clay -bottomed, asphalt and concrete -sided settling basin. The settling basin is sized so as to adequately store runoff and allow, suspended solids to settle before the supernatant ,is discharged by overflow to ,the cooling pond. During routine maintenance of the basin, any solids removed will be disposed of in the active ash pond. Other During routine maintenance, the water treatment plant clarifier may be drained to the cooling pond to allow for inspection of the clarifier. This activity typically occurs annually but may occur more frequently. Contributing flows to outfall 003 Filter Plant Wastewater Existing water treatment plant clarifier blow down and filter backwash wastewater generated in the filter plant was previously discharged into the ash sluice transport system and to the ash pond. This flow is being re-routed to the new outfall to the Neuse River. Filter backwash and clarifier alum solids will be treated via a gravity thickener and filter press. Filtrate from the filter press will be commingled with other waste, streams and directed to outfall 003. ;Solids from the filter press will be disposed of at an offsite location. Existing Wayne County Combustion Turbine Site Wastewaters Water from the cooling pond passes through a clarifier, dual media sand filters ,and then through a five - micron cartridge pre -filter before entering either of two reverse osmosis (RO) units. The two RO units may be operated in parallel or series depending on operational needs. The treated water is stored in a tank untit needed. Reject wastewater from the reverse osmosis process is sent to a sump where it will be routed to outfall 003. In addition to the RO reject, wastewater, excess evaporative cooling water, process drains, and waters from the oil water separator previously routed to the cooling pond will be rerouted to outfall 003. Currently, the containments around the accessory module, liquid fuel, and atomizing air modules empty into collection- tanks. Once there is a quantity of liquid collected in the tanks, the wastewater is removed by pumper -truck and transported and released into the Lee Plant ash pond. There is also a drain tank that collects the water and detergent used to clean the CT compressors. All `of these wastewaters will be either pumped and hauled offsite or redirected to outfall 003 after the ash pond .is no longer used. An oil -water separator treats storm water from the containment areas' around the facility's fuel oil storage tanks, the fuel forwarding pumps, and the, fuel oil unloading area. Water from the oil water separator will be conveyed to the new collection sump and routed to outfall 003. Storm water collection containment areas around transformers and substations, are examined for the presence of any oily substance; if oily substances are not present in the water, the water is drained to the ground. If oily substances are present nothing will be drained from the containments until that substance is properly removed. Outfall '003 will also contain a blowdown ,stream from the heat recovery steam generator HRSG) and wet surface air cooler WS astewaters from e start materials, equipment drains co - ntaining potential oil and compressor wash wdter may be routed to ou a y, of these waters with a potential for containing oil are routed through the oil water A4-3 10/22/2012 Carolina Power & Light Company d/b/a H F Lee Energy Complex P,rogress,Energy Carolinas, Inc , an indirect subsidiary Of Duke Energy Corporation NPDES Permit Number N00003417 separator before being sent to outfall 003. Incidental leaks associated with the routine operation of the combustion turbine heat recovery steam generator may occur and get to, the ground' surface. �Othet infrequent draining and cleaning of various process units during operation and maintenance activities may generate wastewater that will be routed to outfall 003. A4-4 10/22/2012 Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc. an indirect subsidiary of Duke Energy Corporation H. F. Lee Energy Complex National Pollutant Discharge Elimination System Permit Number NC0003417 Attachments Form 2C - Item VI Potential Discharges Not Covered By Analysis Carolina Power.& Light Company d/b/a H F Lee Energy Complex Progress Energy Carolinas, Inc an indirect Subsidiary,of Duke Energy Corporation NPDES Permit„Number NC0003417 Attachment 5. Potential Discharges Not Covered By Analysis Chemical Estimated Quantity used per yeai Fire uency Purpose NALCO Stabrex ST=70 800 gal As° required Wet Surface Air Cooler biocide NALCO 3D Trasar 3DT189 300 gal As required Wet Surface Air Cooler corrosion control NALCO BT 3000 150 lb As needed Boiler corrosion inhibitor Ammonium Hydroxide (19%) NALCO Y302939 52 1,200 gal As required Boiler condensate pH control, Sodium hypochlorrte, l'046% 34,000 gal As`required Raw water biocide Winter alum liquid 36,000 gal Asirequired 'Raw water treatment Caustic, 25% tech grade 24,000 gal Continuous Raw water pH control Caustic, 50% tech grade 12,000 gal Continuous Ash pond pH control Soda Ash 4,000 lb As required Ash pond pH control Rochem Eyrewash 280 gal As required Wayne County Combustion Turbine Site Turbine compressor cleaning NALCO PC-77 110gal As required Wayne County Combustion Turbine Site RO System membrane low pH cleaner NALCO PC 98 400 gal As required Wayne County Combustion Turbine Site RO System membrane high pH cleaner NALCO,PermaTreat ,PC-191 220 gal Continuous Wayne County*Combustion Turbine Site RO System antiscalant NALCO 7408 (sodium bisulfite) 880 gal Continuous Wayne County Combustion Turbine Site RO treated water dechlonnation .NALGO PC 11 variable As required Biocide for Reverse osmosis system Conntect 6000 Compresser Cleaner 300 gal As needed Wayne County Combustion Turbine Site Turbine compressor cleaning Miscellaneous laboratory solutions and reagents 2 gal As required Wayne Coun'ty'Combustion Turbine Site RO water testing A5-1 08/01 /2012