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460006_HISTORICAL_20171231
NORTH CAROLINA Department of Environmental Qua HISTORICAL HISTORICAL ALIT PAWA. HCD NR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Murphy -Brown LLC Farm 9134 PO Box 856 Warsaw, NC 28398-0856 Dear Murphy -Brown LLC: John E. Skvarla, ill Secretary October 1, 2014 Subject: Certificate of Coverage No. A WS460006 Farm 8134 Swine Waste Collection, Treatment, Storage and Application System Hertford County In accordance with your renewal request, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit A WG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for Farm 8134, located in Hertford County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 1446 Gilts: Farrow to Finish: Farrow to Feeder: Other: if this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows, Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of gilts for every 3 sows. This CDC shall be effective from the date of issuance until September 30, 2019, and shall hereby void Certificate of Coverage Number AWS460006 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please read this COC and the enclosed State General Permit carefully, Please pay careful attention to the record kee in nd monitoring conditions ns in hi ermit. Record keep-inkkeep-ink form re c d with thi General Permit. Please continue to use the same reeord keeping forms. 1636 Mail Service Center, Raleigh, North Carolina 27699.1636 Phone: 919-807.64641Internet: htto:IhYww.nncdenr.govl An Equal Opportunity 1 Ailumatrve Acl'on Employer — Made it part lay recycled paper If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate You will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee From the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per MRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray held. Please be advised that any violation of the terns and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual pen -nit by contacting the Animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Waring, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wakefield, VA National Weather Service office at (757) 899-4200, or by visiting their website at: ham://Nvww.weathei-.t ov/akct/ This facility is located in a county covered by our Washington Regional Office. The Regional Office staff may be reached at 252-946-6481. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Program staff at (919) 807-6464, Sincerely, v for Thomas A. Reeder Director, Division of Water Resources Enclosure (Gencral Permit AWG100000) cc: (Certificate of Coverage only for all ecs) Washington Regional Office, Water Quality Regional Operations Section Hertford County Health Department Hertford County Soil and Water Conservation District WQROS Central Files (Permit No. AWS460006) AFO Notebooks Murphy -Brown LLC NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder Governor Director September 6, 2013 Murphy -Brown, LLC Farm 8134 PO Box 856 Warsaw, NC 28398-0856 Dear Murphy -Brown, LLC: John E. Skvarla, III Secretary Subject: Certificate of Coverage No. AWS460006 Farm 8134 Swine Waste Collection, Treatment, Storage and Application System Hertford County In accordance with your September 5, 2013 request to change operation type without exceeding the permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm 8134, located in Hertford County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 1446 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there maybe one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS460006 dated Ocotber 1, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in -waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please careUly_read this COC and the enclosed State General Permit._ Please pay careful attention to the record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this General_ Permit._ Please continue to use the same record keeping forms. 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone, 9IM07.64641 FAX: 919.807-6492 Internet: www,newateraualit mg An Equal Opportunity 1 Affirrnative Action Employer l i l i S EP 1 0 2013 If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that.the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition II.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Stone Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wakefield, VA National Weather Service office at (757) 899-4200, or by visiting their website at: www.erh.noaa.Pov/er/Ag This facility is located in a county covered by our Washington Regional Office. The Regional Office Aquifer Protection Staff may be reached at (252) 946-6481. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 807-6464. Sincerely, ___76)c 4�f for Thomas A. Reeder Enclosure (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Washington Regional Office, Aquifer Protection Section Hertford County Health Department Hertford County Soil and Water Conservation District APS Central Files (Permit No. AWS460006) AFO Notebooks !2 MCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director October 1, 2009 Murphy -Brown, LLC Farm 34 PO Box 856 Warsaw, NC 283980856 Dee Freeman Secretary Subject: Certificate of Coverage No. AWS460006 Farm 34 Swine Waste Collection, Treatment, Storage and Application System Hertford County Dear Murphy -Brown, LLC; In accordance with your renewal request, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but,not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm 34, located in Hertford County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: 1200 Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS460006 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1636 Mail Service Center, Raleigh, North Carolina 27699.1636 Location: 2728 Capital Bivd., Raleigh, North Carolina 27604 QpC Phone: 919.733.3221 l FAk 919.715.05681 Customer Service: 1.877.623.6748 NU rth C aro tlrl d Internet: www.ncxaierquality.org ���iJ��n�f:[f,//� , An Equal Opportunity 1 AffirmOve Action Employer Fi If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition II.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wakefield, VA National Weather Service office at (757) 899-4200, or by visiting their website at: www.erh.noaa.go_v/er/akg This facility is located in a county covered by our Washington Regional Office. The Regional Office Aquifer Protection Staff may be reached at (252) 946-6481. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Washington Regional Office, Aquifer Protection Section Hertford County Health Department Hertford County Soil and Water Conservation District APS Central Files (Permit No. AWS460006) AFO Notebooks Murphy -Brown, LLC v .i 1 Murphy -Brown, LLC 4/9/2009 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN q� Grower(s): Murphy -Brown, LLC i"H )M--aAA" - Farm Name: Count Farm Capac Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish z>torage structure: Storage Period: Application Method: Farm 34 Hertford 1V D 1 DENR ! DWQ RECE ecfiot, 1200 A%(ki r prntPt'tton S AQR p 9 Ma >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production a for pollution, the waste should be applied to a growing crop or 30 days prior to planting a crop or forages breaking dormancy. disking will conserve nutrients and reduce odor problems. 1 of 8 Apr t'� 11 :he-vva J U L 1 0 2009 V,)!,SHING10N VjFGIONAL OFFICE i]7r <ii This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission, AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gallyr 1200 Farrow to Feeder 4015 gallyr 4,818,000 gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr Feeder to Finish 986 gal/yr gallyr Total 4,818,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (ibs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr 1200 Farrow to Feeder 6.5 Ibs/yr 7,800 Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr lbs/yr Total 7,800 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. 51.11�Y>iL�t�_Y1L�l.b��l , ii�ilslil The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 52.1 Total N Required 1 st Year: 15907.75 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 15,907.75 Total Nitrogen Produced by Farm: 7,800.00 Nitrogen Balance for Crops: (8,107.75) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications .. 1stCrop LbsNlAc LbsN TotallbsN.. Acreage Type Code ... Apply_ Yield lbs NfUnit Residual /Ar, Utilized ■■����®�■vas®o�®�©oo�o�®gym 3(a) of 8 IrrigatedReception Area Specifications Tract Field soil 1st Crop Time to Ist Crop Ist Crop Acreage Type Code Apply Yield Ibs. NlUnit Residual lAc Utilized Oi 3(b) of 8 �Reception Area Specifications White Farm Leased Land - Aerway Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NlAc Lbs N Total lbs N Acreagg____ Type Code Apply Yield lbs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N Code Apply Yield Ibs N/Unit Residual /Ac. Utilized L� OEM ME ODOM Subtract lbs applied to cover crop bom Ithe Totals: 83.43 0• 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 Ibs N 1 bushel B Hybrid Bermudagrass - Grazed 50 Ibs N 1 ton C Hybrid Bermudagrass - Hay 50 Ibs N 1 ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N 1 ton F Cotton 0.12 Ibs N / lbs lint G Fescue - Grazed 50 Ibs N 1 ton H Fescue- Hay 50 Ibs N 1 ton I Oats 1.3 Ibs N 1 bushel J Rye 2.4 Ibs N 1 bushel K Small Grain - Grazed 50 Ibs N 1 acre L Small Grain - Hay 50 Ibs N 1 acre M Grain Sorghum 2.5 Ibs N / cwl N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N 1 bushel P Pine Trees 40 Ibs N 1 acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT rlanimal Farm Totall r Farrow to Wean 0.84 1200 Farrow to Feeder 1 1200 Farrow to Finish 4.1 Wean to. Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1200 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 6000 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 20 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 48 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches _ 3735 A Altavista C 0.5 1 B Altavista C 0.5 1 C Conetoe C 0.35 1 D Caroline C 0.4 1 E Caroline C 0.4 1 F Altavista C 0.5 1 G Conetoe C 0.35 1 H Conetoe H 0.35 1 1 Conetoe H 0.35 1 3735 subA-G Caroline C 0.4 1 subH&I Conetoe H 0.35 1 • f Additional Comments: Subfield acres are balance of total acres minus wet acres. This acreage will be claimed when making application with an aerwa_ y machine._ All subfield acres are optional for this plan. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Farm 34 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Amy E. Roberson _ Affiliation: Muruhv-Brown. LLC Signature: Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293.3434 Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application, No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 Facility Waste Management Plan Changes (v,-.-A iy Z�(—' C Farm 3 r This farms Waste Management Plan has made the following changes: ❑ Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records Other Comments: 1� OS 0.: r\ 'N' 1 9 -m-0 Date A c�DMF D -- SEP 2 2 2008 WASHINGTON REGIONAL OFFICE ` DWQ Murphy -Brown, LLC 9/16/2008 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Murphy: Brown, LLC Farm 34 County: Hertford Farm Capacity: Farrow to Wean Farrow to Feeder 1200 Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Inj disking will conserve nutrients and reduce odor problems. 1 of 8 �1Aa[piUWC-A SEP 2 2 zoos 0 WASHINGTON REGIONAL OFFICE DWO This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste -Produced per Animal Total Farrow to Wean 3212 gallyr gallyr 1200 Farrow to Feeder 4015 gallyr 4,818,000 gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr Feeder to Finish 986 gallyr gall Total 4,818,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitro en Produced per Animal Total Farrow to Wean 5.4 Ibslyr lbslyr 1200 Farrow to Feeder 6.5 Ibslyr 7,800 lbslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr Feeder to Finish 2.3 Ibsl r Ibslyr Total 7,800 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 52.1 Total N Required 1st Year: 15907.75 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 15,907.75 Total Nitrogen Produced by Farm: 7,800.00 Nitrogen Balance for Crops: (8,107.75) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Timeto 1stCrop .. Code __Apply__ Yield lbs N/Unit Residual V I �0ZII00�0®jjj� 3(a) of 8 Reception Area Specifications White Farm Leased Larid - Aerw2y Tract Field Irrigated ,. -Code Apply Yield lbs Mnit Residual /Ac— Utilized—eg �0®ill • • ���®�©®��00�000® MOM 3(h) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine Inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 lbs N 1 bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0.12 lbs N I lbs lint G Fescue - Grazed 50 lbs N 1 ton H Fescue - Hay 50 lbs N 1 ton i Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N 1 bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ danimaf Farm Totail r Farrow to Wean 0.84 1200 Farrow to Feeder 1 1200 Farrow to Finish 4.1 Wean to Feeder 0,072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1200 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 6000 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 20 acreas of land, if you apply the sludge to corn at a rate of 125 pounds per acre, you will need 48 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop - inlhr inches 3735 A Altavista C 0.5 1 B Altavista C 0.5 1 C Conetoe C 0.35 1 D Caroline C 0.4 1 E Caroline C 0.4 1 F Altavista C 0.5 1 G Conetoe C 0.35 1 H Conetoe H 0.35 1 1 Conetoe H 0.35 1 3735 subA-G Caroline C 0.4 1 subH&I Conetoe H 0.35 1 6of8 Additional Comments: Subfield acres are balance of total acres minus wet acres. This acreage will be claimed when making application with an aerway machine. All subfield acres are optional for this plan. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Farm 34 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owr Signature: Name of Manager (if different from owner): Signature: �Y `B`1 uate Name of Technical Specialist: Amy E. Roberson Affiliation: Murphy -Brown, LL_C^� Address: 2822 Hwy 24 West, PO Drawer 856 _ Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: <� � ��1 {hi C,_ \— Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. it is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and files. 8 Animal waste shall not be applied to saturated soils, during rainfall ev r when e surface is frozen. SEP 22 2088 1 of 3 WASNIrVG TON REMONAL OFFICE NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, tc protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 g,\ 3 H y� Lea 'WASTE M„ANAQF.Mr,,NT-USjrf' 'eye CO �., h �`� •,tie �r ANIMAL WASTE MANAGEMENT SYSTEM,, `aeiiityllU'NuY►tbtar: Cotwty, /���`��'�•� OPERATOR I Clty _,_� State._c1C— Zip 7 Cedificate #.,., { ,, Social Security Wank Phane •jj6) Lj i ' .y 4) Home Phone. `Z:- .97- yd�/ Sfignature� ��,•�.�� Dottie_. t)Wriil:al�,,. ; ding AdresO - `� x ( Ccity.,,- /! 4 Trlephtino# & �' /� Ss tl • .21 e?•'! Please M.Bll to.. wpCSOCC Division of Water Quality P. Q. Box 29535 Raleigh, N.C, 27626-0535 APR - 5 2005 m 1 0 ' d Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality October 1, 2004 Brown's of Carolina, VA Division Farm 34 PO Box 1240 Waverly, VA 23890 Subject: Certificate of Coverage No. AWS460006 Farm 34 Swine Waste Collection, Treatment, Storage and Application. System Hertford County Dear Brown's of Carolina, VA Division: On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 14, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Brown's of Carolina, VA Division, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. The issuance of this COC supercedes and terminates your previous COC Number AWS460006 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 34, located in Hertford County, with an animal capacity of no greater than an annual average of 1200 Farrow to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also -be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. i F it I �� �•� �� !i Lft ly � r-.f Aquifer Protection Section — Animal Feeding Operations Unit • } One 1636 Mail Service Center, Raleigh, North Carolina 276991638 14 OCT 1 5 2004 i1 North Carolina Phone: 919-733-3221 1 FAX: 919-71M5881 Internet: h2o.enr.state.nc.us Natmally An Equal OpportunilylAffrmative Action Employer— 50% Recycledl10% Post Consumer�Paper Q, r, .r: n'rlo4 If your Wastc Utilization Plan has been developed based on site.specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and -no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Washington Regional Office. The Regional Office Water Quality Staff may be reached at (252) 946-6481. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, U for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Washington Regional Office, Aquifer Protection Section Hertford County Health Department Hertford County Soil and Water Conservation District Permit File AWS460006 APS Central Files Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in.the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Washington Regional Office. The Regional Office Water Quality Staff may be reached at (252) 946-6481. If you need additional -information concerning this COC or the General Permit, please contact Michelle Barnett at (919) 733-5083 ext. 544. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Washington Regional Office, Water Quality Section Hertford County Health Department Hertford County Soil and Water Conservation District Permit File AWS460006 NDPU Files [)� \1AT�CR Michael F. Easley, Governor Q William G. Ross Jr., Secretary O G North Carolina Department of Environment and Natural Resources r j Alan W. Klimek, P. E., Director `I Division of Water Quality o -c May 1, 2003 Brown's of Carolina, VA Division Farm 34 PO Box 1240 Waverly, VA 23890 Subject: Certificate of Coverage No. AWS460006 Farm 34 Swine Waste Collection, Treatment, Storage and Application System Hertford County Dear Brown's of Carolina, VA Division: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the -- --- - Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General -- Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 14, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Brown's of Carolina, VA Division, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS460006 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited. to,_the.management . of animal waste from the Farm 34, located in Hertford County, with an animal capacity of no greater than an annual average of 1200 Farrow to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004: Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary.. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have anew Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to ate Uljger this permit convey any property rights in either real or personal nronertv. �y N . Non -discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet http://h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% post -consumer paper WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Smithfield-Carroll's Farm 34 Owner/Manager Agreement 1 I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Smithfield-Carroll's Farms: by J. P. Keane, General Manager Signature: �} K 2r--ram. Date: 2 6 X2 Name of Manager (If different from�owner Neil Zahradka, Manager of Farming & Environmental Affairs Signature: Date: 3 + o Z Name of Technical Specialist: Dawn} Williamson Affiliation (Agency): Nk"P�g - g r LLC Address: SfO aA,,a C -M Sri Signature: Date: 4 Z— D L Smithfield-Carroll's Farm 34 9 F Wettable Acres Determination Certification Name of Facility: SM 17'H f4in�- CAm z's f,4AM 3 4-Facility Number: 46 - 0 Co Owner(s) Name: S-141T'0 F1,4-Q - CRAXos L!S 4AAMS Phone No: Lao+) 834 - z io9 Mailing Address: A•o, 2a x (S40, W Ay Ri- t VA 23 8 90 By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been mended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: SM )-rM F,Z1,6 - CARA-,1.'5 1441?Ms- Owner Signature: &Y: � _Date: � G1Nr e4L AA vH cL4 Technical Specialist Name: Technical Specialist Signature: .-mow-- Date: -2--0 L If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to: Attn: Sonya Avant NC Division of Water Quality Non -Discharge Compliance & Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 WAD — 7/99 WASTE UTILIZATION PLAN Producer: Brown's of Carolina, Virginia Division Location: South of Murfreesboro off Rt. 1137 (Creek Farm) Telephone: (804) 834-2109 Type Operation: Farrow to Feeder Number of Animals: 1200 sows (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1, Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste, Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potential, cation exchange capabilities, and available water holding capabilities. 3. Normally, waste shall not be applied to land eroding at greater than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters, which is not allowed under DWQ regulations. + 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached, you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for -analysis. This waste utilization plan, if carried out; meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Smithfield-Carroll's Farm 34 s WASTE UTILIZATION PLAN Amount, of Waste Produced Per Year {ga(lons. Typical) 1200 animals 4016 gal waste/animal/year 4,818,000 gal wastelyear Amount of Plant Available it n N Produced Per Year ical 1200 animals 6.5 lbs. PAN/animal/year 7,800 lbs. PAN/year (PAN from N. C. Tech Guide Std. 633) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Predominant Soil Lbs. N per Lbs. N Month of Tract Hydrant Type Crop Ac. Wet Acres Utilized Application 3735 A CarolinelAltavista Bermuda Hay 300 6.25 1875 Mar -Sept Small Grain 50 313 Sept -Mar B Caroline/Altavista Bermuda Hay 300 2.18 6541 Mar -Sept Small Grain 50 109 Sept -Mar C Caroline/Altavista Bermuda Hay 300 4.07 1221 Mar -Sept Small Grain 50 204 Sept -Mar 0 Carol inelAltavista Bermuda Hay 300 3.12 936 Mar -Sept Small Grain 50 156 Sept -Mar E Caroline/Altavista Bermuda Hay 300 5.51 1653 Mar -Sept Small Grain 50 276 Sept -Mar F Caroline/Altavista Bermuda Hay 300 6,38 1914 Aug -July` Small Grain 50 319 Sept -Mar G Caroline/Altavista Bermuda Hay 300 2.12 636 Aug -July" Small Grain 50 106 Sept -Mar H Caroline/Altavista lFescue Hay" i200 3.011602 Aug -July' I Caroline/Altavista IFescue Hay' 1 200 1.631 326 Aug -July' I Totall 34.271 11,299] *Application to Fescue, recommend no more than 25 lbs. PAN per acre be applied during June and July if moisture not limiting growth. In severe winters apply zero nitrogen during December and January. - During severe winters when small grain has little or no growth during December and January , no nitrogen should be applied. - For small grain - Recommend split application with no application in December and January in severe winters. - Grain should be removed by April 15, and no later than May 1. This N is from animal waste only. if nutrients from other sources such as commercial fertilizers are app€led, they must be accounted for. N must be based on realistic yield expeeQt ion. Smithfield-Carroll's Farm 34 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [See Required Specification 2]) Lbs. N Per Lbs. N Month of Tract #i: Field Soil Type Crop Ac. Acres utilized Applicatio See footnote for Table i Totals from above Tables Acres Table 1 34,27 Table 2 0.00 Total 34.27 Amount of N Produced Surplus or Defici# Lbs, N Utilized 11,299 0 11,299 7,800 3,499 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. NOTE: The applicator is cautioned P and K may be over applied while meeting the N requirements. This plan is not intended to supersede any other nutrient management requirements (i.e. Coastal Zone Management Act). This plan only addresses nitrogen. See attached map showing the fields to be used for the utilization of waste water. Smithfield-Carroll's Farm 34 3 WASTE UTILIZATION PLAN Application of Waste by Irrigation Tract # Field No. Predominant Soil Crop Appiication Amount per Anticipated Type Rate Application Application' (in/hr) (in) (inlyr) 3735 A Caroline/Altavista Bermuda Hay 0.35 1.0 6.8 Small Grain 0.35 1.0 1.1 B Carol inelAltavista Bermuda Hay 0.35 1.0 6.8 Small Grain 0.35 1.0 1.1 C CarolinelAltavista Bermuda Hay 0.35 1.0 6.8 Small Grain 0.35 1.0 1.1 D Caroline/Altavista Bermuda Hay 0.35 1.0 6.8 Small Grain 0.35 1.0 1.1 E Caroline/Altavista Bermuda Hay 0.35 1.0 6.8 Small Grain 0.35 1.0 1.1 F CarolinelAltavista Bermuda Hay 0.35 1.0 6.8 Small Grain 0.35 1.0 1.1 G Caroline/Altavista Bermuda Hay 0.35 1.0 6.8 Small Grain 0.35 1.0 1.1 H Caro linelAltavista Fescue Hay* 0.35 1.01 4.5 I ICaroline/Altavista Fescue Hay* 0.351 1.Gj 4.5 *Maximum application is listed first, followed by probable application. THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Smithfieid-Carroll's Farm 34 4 WASTE UTILIZATION PLAN Narrative of Ooeration This operation is located on CFSA Tract 782, off Rt. 1137 south of Murfreesboro in Hertford County. The swine operation is farrow to feeder with a design capacity of 1200 active souws. It is estimated that 4,818,000 gallons of animal waste will be produced annually for land application. There are 34.27 wet acres of cropland available for land application under the current irrigation configuration. The waste is land applied to Bermuda Hay/ small grain and Fescue using towable center pivot irrigation. The waste from the swine houses is stored in an anaerobic treatment lagoon. A small grain cover crop is not required to meet nutrient production under this plan. The owner may choose not to plant small grain cover crop on any or all acreage. It is recommended that some small grain be planted each year and that fields be rotated into small grain every 2-3 years. This would allow for off-season maintenance to fields as needed. It is to be understood that should a field not be planted in a cover crop, there should be no application of waste to that particular field during the application window for the cover crop. And, the nutrient utilization for small grain cannot be included in that year's total yearly allowance for that field. If waste is applied to a cover crop, it should be removed as hay or a residual credit applied to the next crop. This facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6-MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 29.4 ft. Smithfieid-Carroll's Farm 34 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2, There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide NRCS with a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not to exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by the DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when, the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Smithfield-Carroll's Farm 34 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 11. Animal waste sh0 not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by overspraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses. Animal waste may be applied at agronomic rates to grassed waterways that do not discharge directly into water courses provided the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19. Animal waste can be used in a rotation that includes vegetables and other crops for direct huan consumption. However, if animal waste is used on crops for direct human consumption it should only be applied propellant with no further applications of animal waste during the crop season. 20. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 21. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. Smitlitield-Carroll's Farm 34 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 22. Waste shall be tested within 69 days of utilization and soil shsall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. PH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years, Waste application records shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Smithtieid-CMTO]Fs Farm 34 A 1 M3,71y _4aa � 9 • , yy t NVMON7 y 4 ri � , 4 � iy � I � , tt{ N '7� 3 r {, iWAl'.I% S , iris r r rki A 6.25 ac B 2.1 6.39 4.07 ac n 3.12 ac 2.12 ac E 5.51 ac SMITHFIELD-CARROLL'S FARMS FARM 34 NCDENR ID: 46-46 ST. RT. 1137 LIVERMAN MILL RD. HERT, RD CO., NC ;.Scale 1" = 400' Waste Management Plan Changes Ru EC E0VCO. JUL 3 1 2003 DWQ-WARQ Facility 4(o _ p (o Farm F i4t. This farms Waste Management Plan has made the following changes: ❑ Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records �ther Comments: '-7-3z> o -3 Date Murphy -Brown, LLC Grower(s): Farm Name: 06/09/2003 P.O. Box 656 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC Smithfield-Carroll's Farm 34 Amendment county: Hertford Farm Capacity'. Farrow to Wean Farrow to Feeder 1200 Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 34 Tra= Field Irrigated Soil Ist Crop Tinieto IstCrop IstCrop LbsN/Ac LbsN Acreage __T_ypa_ Yield lbs N/Unit Residual /Ac Mimed J� - -------------------- ------------------- - ------------------- - ------------------ - - 3(a) of 8 r This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( I.e. small grain, etc, lnterseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to Interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay 0 Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized I unit yield 1.6 lbs N I bushel 50 Ibs N / ton 50 Ibs N 1 ton 1.25 Ibs N / bushel 12 Ibs N / ton 0.12 Ibs N I Ibs lint 50 Ibs N / ton 50 Ibs N I ton 1.3 Ibs N / bushel 2.4 Ibs N / bushel 50 Ibs N 1 acre 50 Ibs N I acre 2.5 Ibs N / cwt 2.4 Ibs N I bushel 4.0 Ibs N 1 bushel 40 Ibs N I acre / yr Acres shown In the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown In the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr " Inches subA-G Car/Alv C 0.4 1 subH&I Car/Alv H 0.4 1 #REF! 6of8 Additional Comments: The acreage listed on this amendment is the balance of the total field acreage minus the wetted acres at this site. The areas not covered by the conventional irrigation system are being entered into the pumping records as sub fields so that the acres can be claimed when making application with an Aerway_ machine. NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: Smithfield-Carroll's Farm 34 Amendment Murphy -Brown, LLC I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year .24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: ,- /4Z,4� Date LI 4, Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: �(910) 293-3434 Signature: ��i— ..._�. j�jt� l�ri�y�vy� (� -`7 -0 Date 8of8 "MAI IN I ir WVWIP> _ i i %M-Ijm s 'Ma3 29 03 11:09a MURPHY=BROWN u Murphy -Brawn LLC - 9102933130 FAX TRANSMISSION PO Drawer 856 822 Hwy, 24 Weat Wmaw, NC 28398 Tel: 910-293-5334 Fax 910.293.313 8 TO: �Cc>"TT U tisa.� FROM: DATE: PAGES: COMMENTS: TA --s -- V A- s, b P.1 play 29 03 11:118 MURPHY--BROWN 9102933138 P.11 f PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 46-06 County: Hertford Facility Name: Smithfield Carroll's Farm34 Certified Operator Name: David Bowser Operator Number: 27431 1. Current liquid level(s) in Inches as measured from the current liquid level In the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level In the lagoon to the bottom of the spillway for lagoons with spillways, Lagoon Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 34 Spillway(Y or N): N Level(Inches): 15 2. Check all applicable Items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level Is within the 25 year 24 hour storm elevations for one or more structures. A . 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste Is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected In section III tables. Included within this plan Is a list of the proposed sites wlth related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site nut covered in the facility's CAWMP, Operation will be partially or fully depopulated. *Attach a complete schedule with corresponding animal units and dates fro depopulation •if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the Information is accurate and correct. Jc�u wit aj -".4 SS L2 Phone: �1 \ FacilitywnerlJManager (print) 1Ar I Date: Facility Owner/Manager (signature) 7j-' 6o4-834-24a,7- Ma8 29 03 11:12a MURPHY-BROWN B102933138 .1 P. 12 ti. PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/identifier (ID): 134� 2. Current liquid volume In 25 yr124 hr, storm storage & structurril freeboard a. current liquid level according to marker 15.0 inches b. designed 25 yr.124 hr. storm & structural freeboard 9.0 Inches c. line b - line a (inches In red zone) = 4.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 102416 ft2 e, line c/12•x line d x 7.48 gallons/ft3 255357 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 153343 ft3 h. current herd # 1200 certified herd 0 1200 actual waste produced = current herd # x line g = 153343 fts certified herd # i, volume of wash water according to structural design J. excess rainfall over evaporation according to design k. (lines h + I + j) x 7.48 x 30 days/line f 4. Total PAN to be land applied during draw down period I, current waste analysis dated I 04/03/20031 m. ((lines e + k)/1000) x line I REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2/21/00 ®W 115500 ft3 335158 gallons 2.00 1 lbs/1000 gal. 1181.0 lbs. PAN :il4ay 29 03 11:12a MURPHY-BROWN 9102933130 p.13 II. TOTAL BOUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR./24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 34 line m = 1181.0 lb PAN 2. Structure 10: line m = lb PAN 3. Structure ID: line m = lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line rn = lb PAN 6. Structure ID: line m = lb PAN n.lines 1+2+3+4+g+8= 1181.0lbPAN III, TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWF PERIOD, 110 NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD a. tract # p. field # q, crop r. acres s. remaining iRR 2 PAN balance (Ib/acre) t. TOTAL PAN BALANCE FOR FIELD (lbs.) colelmn rx a u. application window' 3735 F Bermuda Hay 6.38 261.00 1665.2 Mar -Sept G Bermuda Hay--2.12 300.00 636.0 Mar -Sept H Fescue 3.01 191.00 574.9 Au Jul I Fescue 1.63 172.00 280.4 Aug -Jul 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 3156.5 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 1181.0 lb. PAN PoA (30 Day) 2121/00 •J Mat, 29 03 11:128 MURPHY-BROWN x. Crop's remaining PAN balance (line v from section 111) _ y. Overall PAN balance (w - x) _ 9102533138 3156.5 lb. PAN -1978 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be Included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste Is to be hauled to another permitted facility, provide Information regarding the herd population and lagoon freeboard levels at the receiving facility._ onto existing spray fields will continue as weather and field conditions permit. Additional land is for pumping if needed. PoA (30 Day) 2121100 p.14 FEB-26-03 WED 03 ; 55 PM FAX NO. P. 06 FLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Faci"ty dumber. 46-08 i County: Hertford FaQity Name: Smithfield-Carrolfs Farm 34 (dba Brown's of Carolina -VA Division) Card fiad Operator Name, David Bowser Operator Number. 27431 1. Current liquid levels) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in Lha lagoon to the bottom of the spillway for lagoons with spillways. Lagoon i Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ia, 34P 8plll,4--y(Y or N): N Level(inches); 16 2. Ci COR all applicable Items Liquid level is within the designed structural freeboard elevations of one or more structures. Fivd and 30 day Plans of Action are attached. Hydraulic and agronomic balances are wlthln acceptable ranges. x Liquid leval is within the 26 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. }Haste is to be pumped and hauled to off site locations. Volume and PAN Content of waste to be pumped and hauled is reflected In section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. "Attach a complete schedule with corresponding animal units and dates for depopulation "if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Endicst possible date to begin land application of waste: 3/3/03 (weather permitting) 1 heeeby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the Information Is accurate and correct Neil Zahradka _ Phone, (804) 834-1229 Facility-Owner/Manager (print) Date: 2126/03 Facility Owner/Manager (signature) ,F'ED--26-03 ICED 03:56 PM FAX N0, P. 07 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelidentifier (10): 1 34P 2. Current liquid volume In 26 yr.124 hr. storm storage & structural freeboard a. current liquid level according to marker 1 S_0 inches b. designed 25 yr,/24 hr. storm & structural freeboard 1#A inches c. line b - line a (inches in red zone) 0 1.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 102416 le e. line cl12 x line d x 7.48 gallonsti? 63839 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 1130 days g, volume of waste produced according to structural design 153343 fe h. current herd # 1200 certifed herd # 12Q0 actual waste produced = uc Trent hdrd it x line g a 153343 W certified herd # 1. volume of wash water according to structural design 1. fe j. excess rainfall over evaporation according to design 115500 it$ k_ (lines h + I + j) x 7.48 x 30 days/line f- 335158 gallons 4. Total PAN to be land applied during draw down period I. current waste analysis dated 1/30103 1.70Ibs/1000 gal, m. ((lines a + k)/1000) x line I = 678.3 lbs. PAN PoA (30 Day) 2/21100 FEB-26-03 WED 03:56 PM FAX NO. P. 08 il. TOTAL POUNDS OF PAN STORED WIT"IN STRUCTURAL FREEBOARD AND/OR 28 YR./24 FIR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 34P line m = 678.3 lb PAN 2. Structure ID: line m = lb PAN 3. 5trucluie 10: line m = lb PAN 4. Structure 10: line m = lb PAN 5. Structure ID: line m = lb PAN 6. Structure V. line m = Ib PAN n.lines 1+2+3+4+5+g= 678,3lbPAN 111. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PF-minn_ n0 NOT LEST FIFLn3 TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD. 0. trrct # p. field # q. crop r. acres s. rernaininp IRR 2 PAN balance (Waare) L TOTAL PAN BALANCE FOR PIi Lo &G.) column r x s u. application window 3735 A bermuda 6.25 300,00 1875.0 MAR-SEP S bermuda 2.18 300.00 664.0 MAID-SEP C bermuda 4.07 300.00 1221.0 MAR-SEP D bermuda 3.12 300.00 936.0 MAR-SEP E bermuda 5.51 300.00 1653.0 MAR-SEP F bermuda 8.38 300.00 1914.0 MAR-SEP G1 bermuda 2.12 300.00 636.0 MAR-SEP H fescue 3.01 200.00 602.0 AUG-DULY I fescue 1.63 200.00 326.0 AUG-JULY 'Slate current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all gelds (sum of column t} = 9817.0 lb, PAN 1V. Ft'a.CILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied 111ne n from section 10 =g 678.3 lb. PAN PoA (30 Day) 2121100 . FEB-26-03 WED 03:57 PM FAX K0, P. 09 x. Crop's remaining PAN balance (line v from eection III) = 9 17. lb. PAN y. Ovarall PAN balance (w - x) = WN lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, eta. For pump & haul and herd reduction options, recalculate now PAN bas,rd on new information. If new fields are to be included as an option for lowering lagoon level, add these holds to the PAN balance table and recalculate the overall PAN balance. If animal waste Is to be hauled to anodter permitted facility, provide information regarding the herd population and lagoon freeboard levels at the recQivinq facill jr. onto existing spray fields will continue as weather for pumping If needed. PoA (30 Day) 2/21100 permit. Smithfield Caroll's Farm 34 - Hertford (46-6) Legend ^/ RW 1 Field 2 2000 0 2000 4000 Feet Map By: David May 4/05/2002 Smithfield Caroll's Farm 34 - Hertford (46=6) AtA Altavista FSL \AM f I� -- Carmine FSL CaB 1 Carohne FSL / -' CaA Cab Conetce L5 L Ud 1000 0 1000 2000 Feet N W*--E Map By: David May 4/05/2002 Smithfield Caroll`s Farm 34 ' Soil Series . " ' Surface Soil'Texture- Suburface Soil Texture :,of Total -Acres, Altavista FSL-AtA sandy loam sandy clay loam -sandy loam moderately well mix 15 32 Caroline FSL-CaAB sandy loam clay loam well drained mix 19 40 Conetoe LS- CoB loamy sand sandy loam -loamy sand well drained mix 11 23 Roanoke L - Ro loam clay - clay loam poorly drained mix 2 1 2 47 Houses: some in area, but none close by "* - center pivot system - acreage is overestimated by -- 30 (estimate) State of North Carolina Department of Environment and Natural Resources James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director July 3, 2000 CERTIFIED MAIL RETURN RECEIPT REQUESTED Smithfield Car -roll's Farms Farm 34 P.Q. Box 1240 Waverly VA 23890 Y?W'A oatk^j NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES IMP � JUL 3 2000 Subject: Notification for Wettable Acre Determination Animal Waste Management System Farm 34 Facility Number 46-6 Hertford County Dear Smithfield Carroll's Farms: A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Pat Hooper on 7/12/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: ❑ The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Pat Hooper the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Pat Hooper, at 943 Washington Square Mall, Washington, NC 27889, within in 90 days of the receipt of this letter. If you have any questions please contact Pat Hooper at (252) 946-6481. If within 90 days you are unable to provide Pat Hooper with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-16I7 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Category 2: Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal WastE: Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWQ within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens cc: Washington Regional Office Hertford County Soil and Water Conservation District Facility File CARROLL'S FOODS OF VIRGINIA, INC. P. O. Box 1240 WAVERLY, VIRGINIA 23890 Ms. Daphne Cullom, Environmental Specialist II N.C. Department of Environment Natural Resources Washington Regional Office 943 Washington Square Mall Washington, NC 27889-3532 RE: lagoon Freeboard Returned to Compliance Levels Dear Ms. Cullom: March 8, 2000 j - � I MAR 5 2000 LD i WASH1N'GT6iti U r{; As a follow up to information forwarded to your office February 9, 2000, concerning lagoon levels at various Smithfield-Carroll's Farms facilities, I am able to report to you that all lagoons have been restored to compliance levels. These include Facilities 46-06, 46-09, 46- 11, and 08-10. Each lagoon within the Washington Region now has, at a minimum, 19 inches of freeboard. These lagoons were restored to compliance levels by.land application of animal waste to crops specified in the Certified Animal Waste Management Plan (CAWMP). This included application to small grain and fescue crops (where applicable). Should you require additional information, I may be reached at the address above or by telephoning (804) 834-2109 ext. 160. Sincerely, Rudy Grammer Mgr. Farming & Environmental Affairs k_k 46,04 State of North Carolina web Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. wASt1Rrvc;Vq9 r Frc Application Date: OCT 2 3 1997 I. REQUIRED ITEMS CHECKLIST A F_ hl. Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Annlicants Initials I . One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and held locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. II. GENERAL INFORMATION: I. Farm's name: Farm 34 2. Print Land Owner's name: Smithfield Carroll's 3. Land Owner's Mailing address: P.O. Box 1240 City: Wavgjjv VA I Zip: 23890 Telephone Number: 834-2109 4. County where farm is located: Hertford 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): SR 1137, 1 mile east of SR 1142 and_. SR 1 137 intersectipp. � _ ___ 6. Print Farm Manager's name (if different from Land Owner): H M LLE12 G �. A". 7. Lessee's / Integrator's name (if applicable; please circle which type is listed): Carroll's Foods. IncSmithfield Carroll's 46-6 FORM: AWO-G-E 2/26/97 Page 1 of 3 K r .. III. OPERATION INFORMATION: 1. Farm No.: L&- 2. Operation Description: Swine operation Farrow to Feeder 1200 - Certified Design Capacity Is the above information correct? 0 yes; 0 no. If no, correct below using the design capacity of the facility Type of Swine, No. of A iimala Type of PoultryNo of Animals Tync of Cattic o of 'macs 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: 3. Acreage cleared and available for application:.zEAL'Required Acreage (as listed in the CAWMP): 3 XI 'r"'7 4. Number of Lagoons: 1 ; Total Capacity: 9z�%�_ Cubic Feet (ft3) Number of Storage Ponds: ; Total Capacity: Cubic Feet (ft3) 5. Is animal waste being applied on any field which has subsurface drains? YES o NO please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES o N (please circle one) IV. APPLICANT'S CERTIFICATION: I, (Land Owner's name listed in question II.2), attest that this application for (Farm name listed in question II.I ) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) 1, ,AhQi-P& _ � (Manager's name listed in question II.6), attest that this application for _, -�7/�Z�L- wu CA!W_ z S _ /�f} lrl.S' _ 3 - _ _(Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as inZ�T,' Signature4 Date 91z4� 2 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 Al p jz IV Vr iL (13 "An pt k!L 24 CjjoA'AN al 'Um rA •Jq r 40' a jr q.•,. La NO.. I. kxl %Nl 4ri 64 41 vk Al Ap Iv 4• IV -!�i- 46 •�16 IF,•VVLA WASTE UTILIZATION PLAN Producer: Carroll's Foods of Virginia, Inc. Location: South of Murfreesboro off of Rte. 1137 Telephone: (804) 834-2109 Type Operation: Farrow to Feeder Number of Anir aft 1200 sows (Design Capacity_ The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potential, cation exchange capabilities, and available water holding capabilities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached, you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out; meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN Amount of Waste Produced Per Year(eallons, W. tons, etc.) 1200 animals x 4.015 pal (amt.) waste/animal/year = 4,818,000 gal (amt.) waste/year. Amount of Plant_ Available- NitroQen_(PAN)Produced Per Year 1200 animals x 6.5 lbs. PAN/animal/ — 7�800 lbs. PAN/year. (PAN from N. C. Tech Guide Std. 633) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Year 1 Tract # Field Soil Type Crop ILbs. N per Ac. Acres Lbs. N Utilized Month of Application 782 1 Caroline Corn 188 25.30 4756 Mar -Jul 2 Altavista Small Grain/Grain Sorghum 120/100 21.74 4783 Mar -Nov Year 2 Total 47.04 9539 0 k-- Tract # Field Soil Type Crop Lbs. N per Ac. Acres Lbs. N Utilized Month of Application 782 1 Caroline Small Grain/Grain Sorghum 120/100 25.30 5566 Mar -Nov 2 Altavista Corn 188 21.74 4087 Mar -Jul Total 1 47.041_ 9653� " This N is from animal waste only. If nutrients from other sources such as commercial fertilizers are applied, they must be accounted for. N must be based on realistic yield expectation_ NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [See Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of " See footnote for Table 1. Table 1 Table 2 Total Utilized Totals from above Tables Acres I Lbs. N Utilized 47.04 9,539 0 0 47.04 9,539 Amount of N Produced Surplus or Deficit 7,800 1,739 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Year 1 Field No. Soil Type Crop Application Rate In/Hr Application Amount In. 1 Caroline Corn 0.3 4.2 2 Altavista Small Grain/Grain Sorghum 0.4 4.9 Year 2 Field No. Soil Type Crop Application Rate In/Hr) Application Amount In. 1 Caroline Small Grain/Grain Sorghum 0.3 4.9 2 Altavista Corn 0.4 4.2 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 29.4 ft. . Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of Operation: This operation is located off of Rte. 1137 south of Murfreesboro in Hertford County. The operation is located on CFSA tract 782, The swine operation is farrow to feeder with a design capacity of 1200 active sows. It is estimated- that 4,818,000 -gallons of animal waste will be produced annually for land a0plication. There are 47 acres of cro land available for land_ application. The waste from the swine houses is stored in an anaerobic treatment lagoon. The waste will be land applied to cropland in a two year/three crop rotation of corn/small grain/grain sorghum using irrigation. Each year. approximately half of the acreage will be in cornand the other half will be in small grain/grain sorghum. Before sludge is applied, samples will be taken to determine its nutrient content. Application rates for the sludge will be based on the nutrient content of the slud a so that it is applied at agronomic rates. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. if the producer does not own adequate land to property dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not to exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). if an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by the OEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 -Filter Strips) 12, Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14, Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by overspraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses. Animal waste may be applied at agronomic rates to grassed waterways that do not discharge directly into water courses provided the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc, are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Smithfield-Carroll's Farm 34 Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner (Please print) Signature: Date: Name of Ma ager (If different from owner)• Signature: Date: /' 50 -S4 Name of Technical Specialist: (Please print) Rudy Grammer Manager of Farming and Environmental Affairs Affiliation: Carroll's Foods of Virginia, Inc. Address (Agency): P.O. Box 1240 Waverly, Virginia 23890 S i g n a Date:" �6 a All j sour x;,, W"O'l Judy , fF�011, Al .13 it 4. ly IA 1� 4, 01 H4 4 7 0 A 'j, Ig I IiV 00 SRI IF 5, Cis T.31 a ► Z), - w . tr t 8a r a �t S000,4i t r Y t r 001 aF tr r x ax t o x TVtF T $000lar x �r � .a► � °r .'r p a Of ti oo `d a It It•��, �� F 24` w pT F r i r = r tia o O94 f �jl,d7� r '� s ♦ a/ or ar 0Ile y1-*73 3a'1Q ' "tr ° r a� °r r �x v •° 't �� a ax r / t r�Ov Oc/ 16 asr a b tr •�o r r °F ° at d• rb 1 •t ,lR fir. r 0T C t r y. qy �% 01 a -or 'or a tr 'iT � 4 � •t ¢ ' p gar � 4 AF ` T OR r �F ax Aso ,. / ¢ F ► o. o. a -It, N c a r•ax 4° ws�, art ;rr 19- a ° r a s aT sit �xt ° It (6 ,, ° r oT 0C)04f �� a R Mt °as �•t� t-,ar - r a x / o. ♦ax Smithfield-Carroll's Farms Lagoon Analyses for Hertford County Farms Farm 34 Date Lagoon Laboratory Results TKN P K (ppm) (ppm) (ppm) Nutrients Available for First Crop N P2O5 K2O (lbs.l1000 gal.) (lbs.11000 gal.) (lbs.11000 gal.) Apr-93 34P 200 0 0 0.80 0.00 0.00 Apr-94 34P 500 100 300 2.00 1.43 2.25 Apr-95 34P 500 100 300 2.00 1.43 2.25 Sep-95 34P 420 83 322 1.60 1.10 2.60 Apr-96 34P 399 88.7 286 1.50 1.20 2.30 Sep-96 34P 371 132 363 1.40 1.80 2.90 Apr-97 34P 532 73.1 359 2.00 0.98 2.90 Sep-97 34P 399 83.2 397 1.50 1.10 3.20 v�: n.: �:1!::1r_.:' CrZOI Agri-WasteManagement Biolo;icsl =zd Agr. .,I!ural En'Tineer n, Nar.-h C=Iira Sate Z.Ini: vmiv I._TES+CCK 7AS—._ SAQ.T=G, ANA2.'I5TS AHD C._rZ-.M :::ON CF "n A.2°:.IC1TT_ON I&T..S ,Tares C. 3a=ker* I. SA!I.Zt- CCL.C:_TGN A. Seri -Solid Lot i. Scraped directly from lot into spreader a. F.tim loaded spreader, collect about 2 lbs of .manure from diffe;enc locations using noraecal.'_lc collectors. ii. F_oa storage a. Collect about. 2 lbs of man, --a f_on wilder c::e zt=taca =.:a= avoiding bedding =canals aad usi.^.g no=ecall:c co1?ecto_s. S. Uquid Y-a nu.re SI•.L= �. Under -slatted- .oar pit a. Sxtard a 1 /2" nor. retalllc conduit apen an be ch. ends znco manure to pit Boor. b. Sea? upper end of cand::lt (a.g., by placing a .:.^.L:::b over end of card::i,) �-aaping maru=e -at has entered lower and, remove and e=cy sl,.:_--7 into plastic buckac or nor=ecallic conca:ner. c. :aka subsa- Las f_cm 5 or =cre locac'_ons or at least 1 gta:c. d. :!ls and add about 3/4 pint co no=etalllc saW=Le container. il. P.xta,ic= storage basin or car_K a. wake sure manure has been well =_'Xed with a Llcuid sanu=e c cope_-agitzcar pu=; or prmoeller agl_aco.. b. fake s:..;sa.:.p'ss f=o= about 5 pi= locations, f_ca aglcac', P`= ma^u_e sp_euda and place in a plastic buckac. * Professor and =xtarsion Soecial:st, Biological and %Sr_c;Iz-;raL 2-g:neer Bepar art, Nortz Ca_oilra Scala U ni-rsr5it . Raiaig: NC. I * r v , 2 oI 3 - Z - c. !iLx and add 3/4 pi::c to a nor=ecall;c sa=-jle container. C. :Ago= Uquid i. Collect about 3/4 pint of recycled lagoon, liquid _=oa _,,:?ov pipe to f — cankz in a normlecallic saa-sle carra_n er. U. Flom lagoon a. Place a small boc_le (l/Z pint or less) on er.d of 10-13, pole. b. Ex_and boc_le 10-15' away from bark edge. c. Br•-:sh affray floating scsm or debris. d. Submerge bottle wizhin 1' of liquid surface. S. E.»pty into a plastic buckket, repeat about 5 times around lagoon, mix, and add 3/4 pi.-t to nonmetallic sars.!a contai^e=. D. Broiler or Turkey I.i:ter i. House 1it_er a. Visually ir=ect 1? tar for areas of vary.; ng q.:ali_y, e, g. , areas around feeders and r:atarers, and est_:.ata percent of floor surface in each- area. b. 'Lake abaut 5 1_tte= ss:bsales at Locators to -rem a. E. g. , if ?fl$ of 1_cte= of similar visual qual=ty =s arou^.d °eeda;s and valets=s, take Z suhsarnle there and tr6,e ocher 4 suasamrles from remai.ndar of '-oor SUZ=ace. c. At eac: location, collect Uttar from a 6" by 6" area doL;: cn earth floor and tlace in a tlascic bucket. d. After 5 subsa==Les have been added to the bucket, mix, and add about 2-3 lbs licte: to a nor=etallic sa.1e conca'_ne= suc as a 1-gallon free=er bag and seal. ii. rro= stockpile a. Take s::bsa--ples from abaur 5 locaciers at least 18" i.^.ta pile. b. !tix, add 2-3 lbs co normeta7.'_ic sample container and seal. - 3 - -Aztac:--eZt B 3oz3 I=. SA—W ??.:.?1A�_014 AND MAIi5r-? A. Mace sample into an expandable container that can be sealed. R;rse residues from container wich clean Jacar but do not use dis?.~.fectas:cs, soaps, or c_aa= in any ocher Jay. B. Pack sample in ice, ref,igerate, ;--Seca, or ansfer to lab quickly. C. Nand-deliver'f is most reliable :ray of sample trans --far. D. If ma=led, procacz sample conr.aine: with packing watar:al such as newspaper, box or package with Jranai ng paper, and tape. E. Commercial samtIa contaz:ers and mai-lers are also arailabie. Contacts: L. A&L Easte= Agricult=al Lab, Iac . iii. ?oZy=oam ?ac.sars Carp. 7621 7altepine load 2320 S. Foster Aveaue Sich=cnd, VA 23237 Aheel!Mg, iL . 60090 Ph: (a04)743-9401 Ph: (312)398-0110 U. Fisher Scientific Co. 3313 Vinton Road Raleigh, NC 27604 Ph: (919)876-2351 iv. NASCO 901 Janes-rilY a Avenue For_ Ackt^son, AY 52538 Ph: (414)563-2446 F. Private aralyt=cal labs are available, but sample analyses are costly. C. Me NCDA provides this set -rice for North Caro:_: a rasi^dan=z . L. Add --ass: No..h CawolLna Depar=ea= of Agric•:l s Agronomic Division P?ant/Vasta/Solo=ion Adrisory Sec__cn Blze Ridge Road Canter P.O. Box 27647 Raleigh, NC 27611 Ph: (919)733-2655 AtM..: Dr. Ray Campbell ii. For-jard $4 along with the sample. iii. I::clti:de --,-a -following identcat_on -nfz ma=_on vita sacpIa. a. Uveszock species (dai=,r, swine, --arkav, e_z. ) b. U-restock usage (swine -nursery, finis-hing; rarkey-breeders, brooderhouse, grower, nu=ber flocks grown on Tisza=; ecc.) c. i;aste 4j-ae (da__/-Ioc scraped manure, liquid s"_,--= -, swine-p?= lagoon liquid, sludge; broiler-hov:se li.tzar, scockmile iv. Routine analyses per=o=ed on all saw -ales: N, ?, R, Ca, Mg, Na. S, Fe, 2L-:, Zw, Cu, B v. Add1-ional anallyses perfo red Lzor.:eques4: Dv, von Cd, NI. ?b SCF No.: N/A Operator: CARROLL'S FOOD OF VA County: HERTFORD Distance to nearest residence (other than owner): 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs 1200 sows (farrow to feeder) x 522 lbs. 0 mead (finishing only) x 425 lbs. Date 09/24/97 a 2000 feet 0 lbs 626400 Ibs 0 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 626400 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 626400 lbs. SSLW x Treatment Volume(CF)/Ib. SSLW Treatment Volume(CF)/Ib. SSLW= 1 CF/lb. SSLW Volume = 626400 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet: No sludge storage requested. Sludge will be removed as necessary. 4. TOTAL DESIGN VOLUME for PRIMARY LAGOON Inside top length 350.0 feet ; Inside top width 300.0 feet Top of dike at elevation 31.0 feet Freeboard 1.0 teat ; Side slopes 2.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 30.0 feet Bottom of lagoon elevation 19.0 feet Seasonal high water table elevation N/A feet Total design volume using prismoidal formula SS/END1 SS/END2 SSISIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.0 2.0 2.0 2.0 346.0 296.0 11.0 AREA OF TOP LENGTH * WIDTH = 346.0 296.0 102416.0 (AREA OF TOP) AREA OF BOTTOM LENGTH *WIDTH = 302.0 252.0 76104.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH *WIDTH * 4 324.0 274.0 355104.0 (AREA OF MIDSECTION * 4) CU. FT, = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 102416.0 355104.0 76104.0 DESIGN VOLUME FOR PRIMARY LAGOON = 978311 CU, FT. 1,8 4' TOTAL DESIGN VOLUME for SECONDARY LAGOON Inside top length 0.0 feet ; Inside top width 0.0 feet Top of dike at elevation 0.0 feet Freeboard 0.0 feet; Side slopes 0.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 0.0 feet Bottom of lagoon elevation 0.0 feet Seasonal high water table elevation N/A feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 0.0 0.0 0.0 0.0 0.0 0.0 0.0 AREA OF TOP LENGTH* WIDTH = 0.0 0.0 AREA OF BOTTOM LENGTH * WIDTH = 0.0 0.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 0.0 0.0 0.0 (AREA OF TOP) 0.0 (AREA OF BOTTOM) 0.0 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 0.0 0.0 0.0 DESIGN VOLUME for SECONDARY LAGOON 0 CU. FT a 5. TEMPORARY STORAGE REQUIRED PRIMARY LAGOON DRAINAGE AREA: Lagoon (top of dike) Length * Width = square feet 350.0 300.0 105000.0 SECONDARY LAGOON DRAINAGE AREA: Lagoon (top of dike) Length * Width = square feet 0.0 0.0 0.0 Drainage for dike between Primary & Secondary Lagoons Length * Width = square feet Length * Width = square feet 0.0 5.0 0.0 0.0 5.0 0.0 TOTAL DA 105000.0 TOTAL DA 0.0 Design temporary storage period t Hod to b e 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/Head. 0,00136 Volume = 626400 lbs. SSLW * CF of Waste/lb./Day * 180 days Volume = 153343 cubic feet 513. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Location of weather station used : EDENTON Rainfall exceeds evaporation 6 months used: OCT-MAR 180 days excess rainfall = 13.2 inches Volume = 13.2 in* DA / 12 inches per toot Primary Lagoon Secondary Lagoon Volume = 115500.0 cubic feet 0.0 cubic feet a 5D. Volume of 25 year - 24 hour storm Volume = 6.7 inches / 12 inches per toot * DA PRIMARY LAGOON SECONDARY LAGOON Volume = 58625.0 cubic feet 0.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE Primary Secondary 5A waste produced, 153343 cubic feet 5B wash water. 0 cubic feet 5C rainfall. 115500 0 cubic feet 50 25yr-24hr. 58625 0 cubic feet TOTAL 327468 cubic feet 6. SUMMARY Total required volume 953868 cubic feet Total design volume avail. 978311 cubic feet Min. req. treatment volume plus slu plus sludg ge accumulation 626400 cubic ft Total design volume less 25yr-24hr storm is 919686 cubic feet At elev. 26.5 feet primary and 0.0 feet secondary Lagoon volume is 635355 cubic feet (end pumping). At elev. 29.4 feet: Volume is 917322 cubic feet (start pumping). Seasonal high water table elevation N/A teat 7. DESIGNED BY: DATE APPROVED BY: DATE: NOTE: WASTE UTILIZATION PLAN ATTACHED. TO: FROM: SUBJECT: DATE: CARROLL'S FOODS OF VIRGINIA, INC. INTERDEPARTMENTAL CORRESPONDENCE Farm Nlanager Rudy Gramm Addition to Waste Utilization Plan March 17, 1997 Please Find enclosed the Odor/Insect Control Checklist and the Mortality Management ,'Methods Checklist for Farms 35, 26, 31, 33, 34, 35, and 40. Please insert the checklist in the three ring binder that contains each farm's Waste Utilization Plan. If you have any questions, feel free to give Rudy a call at the main office. Thank you for your assistance. cc: Alvin Lane Ronald Vincent Gary King •' EMERGENCY ACTION PLAN PHONE NUMBERS DWQ (91.9) 946-6481 EMERGENCY MANAGEMENT SYSTEM (919) 358-7861 SWCD (9_19) 358-7846 MRCS (919) 358-7846 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen, This plan should be posted in an accessible location for all employees at this facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are- a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leaka+,c from flush systems. houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage trom base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surtace waters? Contact appropriate agencies. a. Contact company person: Senior Production Nhrr. - J. Bridges H - (9I9) 585-1833, W - (804) 834-2106 Complex Mgr. - Gary King H - (919) 398-8672, W - (919) 587-2680 Farming Mgr. - Alvin Lane H - (919) 587-4881, W - (919) 587-2109 b. During normal business hours, call your DWQ (Division of Water Quality) regional office: Phone 919-946-6481. After hours, emergency number: 919-733-394`'. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. c. If spill leaves property or enters surface waters, call local EMS Phone number 919-358-7861. d. Instruct EiVIS to contact local Health Department. e. Contact local SWCD office phone number 919-358-7846, and local NRCS office for advice/technical assistance phone number 919-358-7846. 4. If none of the above works call 91 I or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractor's Name: Johnny Sykes b. Contractor's Address: Conway, NC c. Contractor's Phone: (919) 585-I565 6. Contact the technical specialist who certified the lagoon and/or Waste Utilization Plan. (MRCS, Consulting Engineer, etc.) a. Name: Rudy Grammer b. Phone: (804) 834-2109 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Swine Farm Waste Management Odor Control Checklist Scarce Cruse BUN to Minimize odors Site Specific Practice F;nnistuml • Swine Production U Vegetative or wvtxxled hullers; 11 Itecointne tided best management practices; f i t wd iudLmenl and common sense Animal ixxly surfaces • Dirt}' manure -covered animals VI'fhy Iloors I,loor surfaces • Wet manure -covered animals ArSlOtted floors; 9—Waterers hx:ale;d over slotted floors; Feeders at high end of solid Iloors; 7 Scrape manure buildup from Iltors; II llndernmr ventilation fia drying Manure collection pits • I Jul lie, ia-1 reyuent manure removal by flush, pit recharge, • Purtial microbial coinposition or scrape; 14-41nderlloor ventilation Veutllall(in exhaust tans • Volatile: gases; L. Fan mainne:nance; Dust f-l'fliclent air Inovenienl lodwr %uiti►ces I)irsi ILI-Wasl►dogil Ix-m-cen groups of animals; f I Feed additives; F1 Feeder covers', weed delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon H Flush tank covers', liquid while lanky are filling 11 Extend till lines near boltont of lanky wwilh anti -siphon ve:nis Flush allc.vs • Agitation during %vastewwaler _ underfloor Ilu,h with underfloor ventilation Pit Tcchalge Ixoinns • Agilatiau of recycled lagoon 11 Extend recharge lines to near bottom of pits with :art► -siphon vents lielnid while pits are filling �^ I.i1i stations Agilalion during sn►np tank Dump tank covers filling and drawdowwn Outside drain collection • Agitation during wwastewater D ]low euwers or jur►clio►► Iwties conveyance 47 Swi rrce Cause I;.rld Agililliou during u:lstetlatcr lat�oun _ cnn\'e�'lutce _ agnuil SWIILCCs Volatile gas emissions; Biological Illixing-, • Agilatiun IIIigalioll sprmll,lel • I ligh Pressure agitalion; mollies • Wind drill BNIPs to Minimize Odors 1 I:zluld disch:Irgc Ixlillt ui Bilks uuderllealb I:l mtl lip aid level Proper lagoon Ilipiid capacily, I I Correcl lagoon slartup prmedires; ! lllilmtrml agitation \01Ci1 p11111111ng; H Mimiuulu) Snrl'<ICC urea-lo-vohum: ralio; 0 Mechanical aeration; I I Prove) bioln'lcal addilives w1l'rrigale oIi 411-Y Wil5S \\ilh 11111C or no \cind, (.] Minin)nm recomn)ended nperrting pressure; 6 PLIIn)p inlal:e near lag/wI1 Hyoid surface, M 1-111111) from) second -slave laeo Oil storage 1;1uI ur basal • P:mElal nuerobinl decoalp,)Slluln; I J liullonl nr nlidlc\el loadiul;; sill I;Icc Mixing %%Mile filling, I 'fan covers; • Agirulion Rlien emptying I I Ilasin surluce 111,11s of solids: I I Plovem hioloizieal additives or nxitlarrls She Specific Prrcriccs sellluig. harm still, -.ice • Pallial microbial decolnlx)silian; i I Emend druillpilk: oullels uuderneall) liquid • Mixing while filling; level; • A vilation \Bell elm )tgine i ! Remove seltled Solids 1.4 Illally Nialmle, sliuly UI s111dge • Agitalion wfieu sprualing; IJ Soil ilijeclion ul sturr)-/Sludges; spreader (mulcts • Volalile gas emissions I 1 %vash residual manure from spreader alter use, _ I I Pn)ven biological additives or osid:ults _ I lacm-ercd llwml c. Volalile gas emissions Wide Il Suii ilyeclion ul sluny/sludges slurp or sludge Sul Iicl(i drlilig I I Soil incorporrdiun \vilhin K brs; suliaces I I Sproul ill Ibin imifilnn hwers lilr rapid ill)iug, I I I' even hiofo pical additives or osidanls I )call allimals • Ca1Wti5 deL'nll)1)o5111gE1 Proper.IISImsilioll of carcasses )cad ammnals 0 Carcass ilecolmposiliou l I Colnplele covering of CUICaSscs ill harild L, r I.I Proper loc:IlI0111Co11StrllC1ioll of disposal pits - - - - - - - Ini:ineralors 0 Iuconiplele Con INIstifill I I Scuuld:up Slac homers Insect Control Checklist for Animal Operations Source Cause RMPs to Mininiiee Odors Site Specific Practices Liquid Syslems Flush GuueaS + Accuntulatinn of solids i=lhish spste ns is designed and operated Routiu4 use n1 insecticide Sufficiently to remove accutnulate:d solids trou) during sluing/stunmer liters as designed. nlomlhS. YI Remove bridging of accumulated solids at Rooting use: of rodenticide discharge year roluld. h1g0011s ❑lid ViIS • Crusted Solids CJ-Vainlain lagoons, settling husins and pits inhere pest breeding is apparent to minimize the: e:rOSting of solids to a depth of no more than !i- 8 incltes over more than 300So of surface. Excessive Ve:ge:tativc • Decaying vegetation WMaimain vegetalive control along hanks or t fro%+th lagoons and olhCr 11ml—mund1nent5 (0 prevent aecl111u11a11on ofdecaying vegetative inatter along water's edge on intlx)undme:nt's perimeter. - Dry S 1ems -- - - Fculels • Feed Spillage %JA)esign, operate and maintain feed Systems (e.g_, hunkers and troughs) to minimize Ile •Iccunurlalion of decaying wastage:. : A<'Ie:an up spillage: on a routine basis (e.g., 7-10 day interval daring summer; 15-30 day interval (11161m winter). Fccel SImage • Accomulat1ons of le:cd residues I I Red11CC InuiStura alc)n11111a11On wiffiin and around immediate perimeter of feed storage areas by insuring drainage away from site: and/Or 111oviding adealtlale: coulainlaeut (C.1;_ covered hin for brewer's gntiat and similar high moislure: grain products). El Inspect for and remove or break up accumulated solids in filter strips around Ie ed storage as needed. 5uu1'rc _ 1u1iaal 1 loldhug Alcamo Dry Marloru I l:nldlirtg C'allse • ACC1n11111ata111151411111111a1 tvasLCS and 141u1 wastage • Accnmtllmions of animal pastes BAll's In Miuinliee ndurs Ll Ii1i111inaIC luw areal 11r11 tnlp nloistur.: along lences and oilier hacatiMIS n here aasle tlCcun1u11r1s and distulbauc.: by amnlals Is Inil►1,111M. G-�ai111aiu Ience rows and filler strips around animal holding areas to minimize accumulations of Waslcs (i.e., insl>Lcl fix and remove or bleak up accumulated solids .Is nceded Y I I Remove spillage oil a rotllinc basis {c g., 7-10 da}' inl.aval dutiug summer; 1 i-30 day iulerval during winter) where manure is loaded fur land application or disposal. Cf Provide lily WICE) IC ill1livage around manure stockpile,. k 11nsl-icet for and remove: or break up accumulated wades in tiller strips around stockpiles and manure handiina areas as needed. Sile Sncclfac Practices t Mortality Management Methods (check which method(s) are being implemented) Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream of public body of water. Q/ Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration. n In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. 0 Any method which is in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached). State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director October 13, 1997 Adolph Miller Farm 34 P.O. Box 1240 Waverly VA 23890 BE vF WAS�l I N0 N OFFICE OCi 2 1 1997 D. E. M: Subject: Certificate of Coverage No. AWS460006 Farm 34 Swine Waste Collection, Treatment, Storage and Application System Hertford County Dear Adolph Miller: In accordance with your application received on October 6, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 46-6, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 34, located in Hertford County, with an animal capacity of no greater than 1200 Farrow to Feeder and the application to a minimum of 47 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. - Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Washington Regional Office. The Regional Office Water Quality Staff may be reached at (919) 946-6481. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, W_' Z/z ,A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Hertford County Health Department Washington Regional Office, Water Quality Section Hertford County Soil and Water Conservation District Permit File State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Smithfield Carroll's Farms Farm 34 F.O. Box 1240 Waverly VA 23890 Dear Smithfield Carroll's Farms: L-0 June 26, 1998 N L i •WA IT • NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND D RA RrOTCJS n�7 ,i U L 2 1998 WASHINGTON REGIONAL OFFICE DWO Subject: Reissuance of Certificate of Co i -e T No.AWS460006 Farm 34 Swine _Waste Collection, Treatment, Storage and Application System Hertford County The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on October 13, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Smithfield Carroll's Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 34, located in Hertford County, with an animal capacity of no greater than 1200 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS460006 dated October 13, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition II.10 regarding tree removal from lagoon embankments, Condition III.I regarding inspection frequency of the waste treatment, storage and collection system and Condition III.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS460006 Farm 34 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Washington Regional Office. The Regional Office Water Quality Staff may be reached at (919) 946-6481. If you need additional information concerning this COC or the General Permit, please contact J. R. Joshi at (919) 733-5083 ext. 363. Sincerely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Hertford County Heallh Department Washington Regional Office, Water Quality Section Hertford County Soil and Water Conservation District Permit File State of North Carolina ,Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secret ry A. Preston Howard, Jr., P.E., Director June 26, 1998 Smithfield Carroll's Farms Farm 34 P.O. Box 1240 Waverly VA 23890 e�� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND RAC H 'SOLb9CES Subject: Reissuance of Certificate of Co No.AWS460006 Farm 34 E iu Swine Waste Collection, Treatment, Storage and Application System Hertford County Dear Smithfield Carroll's Farms: The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on October 13, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Smithfield Carroll's Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 34, located in Hertford County, with an animal capacity of no greater than 1200 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS460006 dated October 13, 1997, The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition II.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition II1.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources I. Division of Water Quality Non -Discharge Permit Application 'Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. WASH ,R CiEIVED�e Application Date: OCT 2 3 1997 REQUIRED ITEMS CHECKLIST D. E. M Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Apolicants Initial One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 1R I Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; � r Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. J1 6� II. GENERAL INFORMATION: 1. Farm's name: Farm 34 ?. Print Land Owner's name: Smithfield Ca l's Farms 3. Land Owner's Mailing address: P.0, BgS4 City: Waverly VA Zip: 23820 Telephone Number: 834-1109 4. County where farm is located: Hertford r �I 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy 11 of a county road map with the location of the farm identified): `SR 1137, 1 mile eat of SR 1142 and SR 1 137 intersection. 6. Print Farm Manager's name (if different from Land Owner): v 14iNXPPk H I LL05P_ (JjEA1, 7. Lessee's / Integrator's name (if applicable; please circle which type is listed): a l's-Em ds. IricSmithfield o 's 46-6 FORM: AWO-G-E 2/26/97 Page 1 of 3 t III. OPERATION INFORMATION: Y 1. Farm No.: 46-- 2. Operation Description: Swinq operation Farrow to Feeder 1200 - Certified Design Capacity Is the above information correct? El yes; 0 no. If no, correct below using the design capacity of the facility Ty2g of Swirl No. o-fAnimals TyVe of Poultry No. of Animals Tyne of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (;mow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: 3. Acreage cleared and available for application: quired Acreage (as listed in the CA WMP): _32�� 4. Number of Lagoons: �_ ; Total Capacity: _ %� �// _ _ Cubic Feet (ft3) Number of Storage Ponds: ; Total Capacity: Cubic Feet (ft3) 5. Is animal waste being applied on any field which has subsurface drains? YES o NO please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES o N (please circle one) IV. APPLICANT'S CERTIFICATION: I. (Land Owner's name listed in question II.2), attest that this application for _ (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date V - MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, ��rr l ' (Manager's name listed in question II.6), attest that this application for—.Z12,7/T/rl,,2_C.. U 1 �S _/%} ._7.s _3_ (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incom Jlete. f �j Z4 24� �, Signature �G T� //''<• Date i THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERIMITS AND ENGINEERING UNIT POST OFFICE BOY 29535 RALEIGH, NORTH CAROLINA 27626.0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 M1W_1&%1k-nmtTr_MI-14[v .1 - mp -d3IP. r WASTE UTILIZATION PLAN Amount of Waste Produced Per Year(gallons, ft3, tons. etc.) 1200 animals x 4,015 gal (amt.) waste/animaVyear = 4,818,000 gal (amt.) waste/year. Amount of Plant Available Nitrogen (PAN)Produced Per Year 1200 animals x 6.5 lbs. PAN/animaV — 7,800 lbs. PAN/year. (PAN from N. C. Tech Guide Std. 633) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Year 1 Tract # Field Soil Type Crop iLbs. N per Ac. Acres Lbs. N Utilized Month of Application 782 1 Caroline Com 188 25.30 4756 Mar -Jul 2 Altavista Small Grain/Grain Sorghum 120/100 21.741 4783 Mar -Nov Total 47.04 9539 Year 2 ce&re( wC° �� jyiW°L Tract # Field Soil Type Crop Lbs. N per Ac. Acres Lbs. N Utilized Month of Application 782 1 Caroline Small Grain/Grain Sorghum 120/1001 25.301 . 5566 Mar -Nov 2 Altavista Com 1 188J 21.741 4087 Mar -Jul Total 1 41.041 96531 * This N is from animal waste only. If nutrients from other sources such as commercial fertilizers are applied, they must be accounted for. N must be based on realistic Yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N 1 requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in + some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Fsl -- RANK l�� 44 n C° ✓ - (a'! rrfw C'i � S "" G"`�`�`�.oU �.r `� I v 5 ,� / T Y e- 1� • WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Year 1 Field No. Soil T12e I C rop Application Rate In/Hr) Application Amount in. 1 Caroline Corn 0.3 4.2 2 Altavista Small Grain/Grain Sorghum 0.4 4.9 Year 2 Field No. Soil Type Crop Application Rate In/Hr) Application Amount In. 1 Caroline Small Grain/Grain Sorghum 0.3 4.9 2 Altavista Corn 0.4 4.2 THiS TABLE IS NOT NEEDED IF WASTE 1S NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WiLL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 8 MONTHS. in no instance should the volume of waste being stored in your structure exceed Elevation 29.4 ft. . Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of Operation: This operation is located off of Rte. 1137 south of Murfreesboro in Hertford Countv. The operation is located on CFS_A tract 782. The swine operation is farrow to feeder with a_ design capacity of 1200 active sows. It is estimated that 4,818,000 oallons of animal waste will be produced annually for land application. There are 47 acres of cropland available for land application. The waste from the swine houses is stored in an anaerobic treatment lagoon The waste will be land applied_ to cropland in a two year/three crop rotation of com/small grain/grain sorghum using irrigation. Each year, approximately half of the acreage will be in com, and the other half will be in small graingrain sorghum. Before sludge is applied samples will be taken to determine its nutrient content. Application rates for the sludge will be based on the nutrient content of the sludge so that it is a lied at agronomic rates. i r {5 O T 4Otrb a �a sus �q.t r tV ias % a i Jp woo j '� e : s !p s ,� 44 l' S sr 4 ira xita ! =D,S 0 j SO i 4 8-t �7P _ iy lO d r° 2� a4 y°a s!� a s 2 a ?q! p ea 3cs De �a 41 Q �*a� �ti a� ��3 ;a.t zr i.a �p x�. • � !! a!• a 30 S 30. soy ti .0 R;P Sp so O s s 0. 0tio•si tlr 30 O to ? 1a� e_s > !0 s sQ soC 30�f i O� s do 'Is M J r e S ?soIN _ a o 1, y x o �ipF .,r� -fT 3o o a aay � a r s:• } a O j SO Q so !! 0 9 31 S? an s ¢ �� a s! y s �OOaS ; i ! 111000 ] S! ! i r� a S sr x t03 -P� 9 S� ! to =i a s I,Q Sr r o f i t sl t j s �QS a0 - 3 ' 0 4 Sa S! a r t ' iyp _df Visit�,:0 Cdhipl'i6roce nspeedlonJ:0 Ope"on'Revie - O. g n Eiialuation : ' k 4ReaeoR far Visa O Routine 0 Complailit 0 Foilow up' O E in otfication O Otti p Denied Access ,- _ -. ' Fac1ltty Number �.P,ermitted=e C ified::� �TCoa tioiially Certified is Registered : I) Fartn,Name: _'F . Owner'Name: ,'ati�tld�` Earml t' •Mailing A`ddress• Q,..)�A.aZ411 ... . �'' .._»..» .... Facility Contact: . el!'.IAICj»...... _ ±_ _. ..Title• Onsite Represents ve: X Tl�1 r'_•-- --- --------- Certified Operato ]lYiuti......... ..:..... ... Te _ .» _ ...»..»....................._ . Location of Farm: Time: 11:35 7� e'Last Operated or Above Threshold: -.: .. 1 • County: Jje��,,.»».�,_ :..1NNAR��%....» Phone No: Phone No: Integrator: Operator Certification Number:�$�•_„•, ,•„_,,,�,,•,•, • 11 I■I 1 1 1 II 11 �. �a RI r- NJ '�- 1 �. I fFk I "4,1..1, l'li •t''• 1 �: I iPcr'aS °.C5`'i,F,''.:' °4irfi7. ,,,._� I .+;� 7. � 1 i� � -I 1 r L I I � 1 t i IF•�1•��• I ' ' '9F.P :. .,, �'*,�'a, �1 •, I..}�M., .. k• ,C ), 1 I II �''.1w1 �+�..�0.Zi. A I '9 �! � 1 I 'I 1 I I�', ', ,y` � � :-. _, I 1 �, I I •: I I 1 L7M7' - S l", tj's t '!''L•.Ct e ,}•F 01 NO " ia. �,..F a1►''•"r"4�.r •111. f1�r 1..�••.-_-:I J� , lj Mal ■ 1 i � _11 -1 I.:Y��; w� ���� Discharges & St all m acts 1. Is any, disch e o s rved fio any part of the operation? ❑ Yes ®No i Dis. a orig' ated at: I ❑ Lagoon ❑ Spray Field er ; ;. ;,. a:' .i disc observed, was them �made7. � ❑ Yes ❑ No 'con b. f discharge is oiiserved, did it reach .Water'of th State? (if yes, notify DWQ)] yes ❑ No ' c If discharge is observed, what is the estimated flo '.in gal/min? d. Does discharge bypass a lagoon system? (if yes, no ify DWQ) '❑ Yes ❑ No 2. s there evidence of ast discharge from. any part of the operation? ❑ Yes ®No 3. Were there any adve, a impacts or potential, adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ®No . Waste Collection &Treatment 4. Is storage capacity,(freeboard plus storm storage) less than adequate? ❑ Spillway ® Yes -❑ No Structure 1 Structure 2 Structure 3 t . Swcture 4 Structure 5 I' Structure G . . ` . �..Sectindar..._ �:, _ ..... Freeiioard (inches): 26 19 ' nsiri�m�randnupd _,State -of North Carolina Department of Environment, Health and Natural -Resources Washington Regional Office James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary April 10, 1997 Mr. Rudy Grammer Carroll's Foods, Inc. Post Office Box 1240 Waverly, Virginia 23890 �EHNF=1 Division of Soil and Water Conservation SUBJECT: Operation Review Summaries and Corrective Action Recommendations for: Farm 25 & 26 Facility No. 46-11, Hertford County Farm 31, Facility No. 46-09, Hertford County Farm 34 Facility No. 46-06, Hertford County Farm 40 Facility No. 46-07, Hertford County Farm 33 & 35 Facility No. 08-10, Bertie County Dear Mr. Grammer, On April 7, Operation Reviews were conducted of Carroll's Foods, Inc. Farm 25 & 26, facility no. 46-11; Farm 31, facility no. 46-09; Farm 34, facility no. 46-06; Farm 40, facility no. 46-07; and Farm 33 & 35, facility no. 08-10. This Review, undertaken in accordance with G.S. 143- 215.10D, is one of two visits scheduled for all registered livestock operations during the 1997 calendar year. The Division of Water Quality will conduct a second site inspection. During the Review, it was determined that waste was no being discharged to the waters of the State, and the animal waste collection, treatment, storage and disposal systems of all the farms were maintained and operated under the responsible charge of a certified operator. Copies of the completed review forms are enclosed for your information. The following observations, questions, and management deficiencies were discovered and noted for corrective action or response: General for all farms: • Records lacked an Operation and Maintenance (0&M) Plan for the waste management system on -site. The O&M Plan addresses items such as the pool area, embankments, pipe condition, vegetation maintenance, and outside surface water control. , • Records lacked measurements and calculated volumes for the waste structures on - site. We feel confident that this information is at your main office; however a copy should also be on file at the farm and readily available for review. • Was the acreage documented on the land application field maps and within the waste utilization plans for total acres or usable (wettable) acres? • Records lacked Nitrogen balances for land application fields. Again we feel this information is at your main office and needs to be readily available at the farm. 943 Washington Square Mall, Washin ton, North Carolina 27889 Telephone 919-946-6481 FAX 919-975-3716 An Equal Oaoortunity Affirmative Action Emolover Mr. Rudy Grammer April 10, 1997 Page 2 Farm 25 & 26: • Farm #25 secondary waste pond lacks sufficient temporary storage as evident by a water level of-r16-18 inches from the inside top of the lagoon and a submerged maximum pumping elevation marker. Effluent needs to be land applied at agronomic rates when weather, soil and cropping conditions permit to bring effluent to acceptable levels within the structure. • Foreign materials (plastics, bottles, hypodermic needles, etc.) need to be removed from Farm #26 lagoon and prevented from entering structures in the future. • Is the fifth structure which accepts the effluent from the truck wash down area properly addressed in the waste utilization plan? We were unable to find this information and have concerns about the overall hydraulic loading of spray fields. Farm 31: • Water is ponding between buildings and will need to be addressed through Runoff Control (RC) measures. • Secondary waste pond's south wall needs to be stabilized and vegetated. Farm 34: • Minimum pumping elevation marker not installed because Mr. Lane has been unable to pump down to this level. Marker needs to be installed when conditions permit. Farm 40: • Foreign materials need to be removed and prevented from entering waste structures. Secondary waste pond lacks sufficient temporary storage as evident by a water level of -16-18 inches from the inside top of the lagoon and a submerged maximum pumping elevation marker. Effluent needs to be land applied at agronomic rates when weather, soil, and cropping conditions permit to bring effluent to acceptable levels within the structure. • The excavated area (where soil was removed and used for construction of the house pad) and the adjacent disturbed areas need to be stabilized and vegetated. Farm 33&35: • RC measures need to be implemented for ponded water between buildings at both farms. • Farm # 33 secondary holding pond lacks sufficient temporary storage as evident by a water level of -12-14 inches from the inside top of the lagoon and a Mr. Rudy Grammer April 10, 1997 Page 3 submerged maximum pumping elevation marker. Effluent needs to be land applied at agronomic rates when weather, soil and cropping conditions permit to bring effluent to acceptable levels within the structure. • Farm # 33 secondary holding pond's back wall needs shaping and vegetation to complete work which had been initiated at an earlier date. • Drainage ditches and waterways around land application site were in the process of being re -shaped and will need to be stabilized through vegetation once construction is completed. During ensuing reviews, these same deficiencies will be re-examined to determine if corrective actions were implemented. The Division of Soil and Water Conservation appreciates your cooperation, along with Alvin Lane and Gary King, with this Operation Review. Please do not hesitate to call Scott Jones or me at 919/946-6481 if you have any questions, concerns or need additional information. Sincerely, Pat Hooper Environmental Engineer I cc: Hertford Soil and Water Conservation District Bertie Soil and Water Conservation District Carroll Pierce, DSWC Technical Services Chief Division of Water Quality - Washington DEHNR Regional Office DSWC Washington Regional Files 03"DSWC Animal Feedlot Operation Review [IDWQ Animal Feedlot Operation Site.Inspection Routine OComolaint O Follow-uu of D1y0 inspection O FWlo%v-ua of USWC rcvic1V O Other Date of Inspecrion 7. o�f.t57 Facility dumber {� Time of Inspection LLB 00 Use 24 hr. time Farm Status: �' l<<-E-b Total Time (in hours) Spent oliReview or Inspection (includes travel and processing) Farm ?Iatzte: G �}i2?oc�� �aa,�5 , i NC�. FAZM `—' -5 - Mailing Address-.� � �o� 17 4 CD f Onsite Representative: {�� IGrN Certified Operator: &A2 { C . Location of Farm: County: Phone No:.. L-j- � ✓-�_. Z33�i O Integrator:.._-_........_....._...._... .... . Operator Certification Number: t4sv; Latitude 3cr " -z ®� Longitude a o a © Not Operational Date Last Operated: Type of Operation and Design Capacity Swine, ` =Poultry. i+itimber" p_-;Ntamber .'Namber z.. ❑ Wean to Feeder + "' { Laver .:ICI Daizv 1 x ❑ Non -Laver I ❑Beef ;` ❑ Feeder to Finish F rrow to Wean Farrow zoo . to F;^der i { .. ICFarrow to Finish I ❑ Other Tv pe of Livestock a .. r �. -..... .. .' .. .. .-,.... its-. `.... .. �. "sNumber.-otLagvoas Hbtding Roflds: j ❑ Subsurface'Drains Present .a r , ,� - , ,s � ", ❑ Tf La.goon e�.rea pray Field Area General I. Are these any buFc,s that need maintenanceimprove:nent? ❑ Yes 240 2. is any discharge observed from any part of the operation? ❑ Yes {% c+a a. If disch g. is observed, was the canvey=ce man-made? ❑ Yes 2-.<;o b. If discharge is observed, did it rcach Surrace Warer? (If yes, ncti& DWQ) ❑ Yes; 0�' o c. If discharge is observed, what is the evimared flow in pumin? d. Does discharge bypass a Iacoon system? (If yes, notify DWQ) ❑Yes Cho 3. Is the-- e•ridence of past discbarge from any part of the oaer..rion? ❑ Yes 2`40 a� ::Ice edve,-se impacts to the waters or the State ocher than from a discharge? ❑ Yes O'No 3. Dots any par, dr the waste management system (other than lagoonvholding ponds} require ❑ Yes 1G N.0 rnaintenance: impro%'4'7nenc! 6. Is facilirY not in compliance with any applicable setback criteria?' ❑ Yes ❑ No 7. Did the facilicv fail to have a cc. -fined operator in responsible charge (if inspection after 1/1/97)? ❑ Yes ONO 8. Are there lagoons or storage ponds on site which need to be property closed? ❑ Yes ZNo Structures (Lagoons and/or Voiding, Ponds) 9. Is structural freeboard less'than adequate? ❑ Yes Q-No Frccboard (ft): Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 A 10. Is seepage observed from any of the stltcuaes? ❑ Yes 2Vo 11. Is erosion,'or any other threats to the integrity of any of the structures observed? ❑ Yes Savo 12. Do any of the structures need maintenanctrunprovement? ❑ Yes Ri fo (If any of questions 9-12 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adquate markers to identify start and stop pumping levels? _$_Oe, C o/htrjarj+ ETYes ❑ No Waste Anulicution 14. Is there physical evidence of over application? ❑ Yes m No (If in excess of WMP, or runoff entering waters of the State, notify DWQ) is. Crop type C21r+n T r�� ��1-T In rWe- 16. Do the active crops differ with those designated in the Animal Waste Management Plan? ❑ Yes QTNo 17. Does the facility have a lack of adequate a'c=ge for land application? ❑ Yes ONO IS. Does the cover crop need improvement? ❑ Yes ' 2No 19. Is there a lack of available irrigation equipment? ❑ Yes QNo For Certifier) Facilities Oniv 20. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? Cl Yes 0 No 21. Does the facility fail to comply with the Animal Waste Management PIan in any way? ❑ Yes ❑ No 22. Does record keeping need improvement? Yes ❑ No 23. Does facility require a follow-up visit by same agency? ❑ Yes ❑'No 24. ,Did_Revieiwer/Inipector fail to discuss.reviewfmspecdoa with owner or operator is charge? ❑ Yes 610 :,Carruneats (refit r,taquestioti. plain arty YFS answersand(orany recommeadatxonstoranyrbtheticamments . ... .d. „ ] ..:ec.:�. sEaq,'. A++� A ". LT§e drawings o£facrit to better e. farm ztuauoas: uscaddtonal` esasneces :• ` r y e- e. c ca ¢ o M r. L 4,.r e- N o cal. � ' m�..;,,� . . +ft4op.'rnarke- n04 1nS4Q11ed kaver)'+ be able +a p Lrnp doc.>n }o ir�s,�a.fr rn� need fo n7oL r m,orr o /!99(, we+ y CZr- N�,ed +p in eiu-c! e O e j 1".1 non Vo! LLI"e a__� _........ .,._..... Win:_�. Rerietiver/inspector Yame T `--,-- Reviwer/Inspector Signature: Date: 41'7'] Cr. Diviciun nf'lf'i�,•r nunlini tG;rro. n..,.r.. c....._ a__-vr-- `----- .� State of North Carolina Department of Environment, Health and Natural Resources A&4 Re Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary p FE H N F1 A. Preston Howard, Jr., P.E., Director August 28, 1997 ERTIFIED MAIL RETURN RECEIPT REQUESTED Smithfield Carroll's Farms WA5N1�� QNEQFFICF Farm 34 P.O. Box 1240 AUG 2 9 1997 Waverly VA 23890 Farm Number: 46-6 Z M. Dear Smithfield Carroll's Farms:? You are herebynotified that Farm 34 in accordance with G.S. 143-215.10C must apply for PP Y coverage under an Animal Waste Operation General Permit. Upon receipt of this Ietter, your farm has thirty (30) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call Mike Lewandowski at (919) 733-5083 extension 362 or Carl Dunn with the Washington Regional Office'at (9i9) 946-6481. Sincerely, 1� r� A Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Washington Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper j Site Requires Immediate Attention: �o Facility No. -4&- _ DIVISION OF ENVIRONMENTAL MANAGEMENT, ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD DATE: , 1995 Time: _ `� 3o &,. r Farm Name/Owner:_ _ca s 'cr r, S /:�a s-r, Al.. ? Mailing Address: PO 62:1 1 2-4-o ta& v eY/„ V'c, County: zze r f'"ro t- l _. Integrator. Phone: On Site Representative: 1?V_A G'raP" ^ e >- Phone: 8 0 8 2 1z - z o Physical Address/Location: - o -�r' 1IIVe -F o)Q i! 3 77 CtD/1rd-1� /.D ►+.►�� F d�__in /�rse�o.�� �"�S�//� Type of Operation: Swine Poultry Cattle /!SU sows Design Capacity: , i2ao_,sn w F-reed�,.� Number of Animals on Site: _ ,moo F/„rs��:� A-gs DEM Certification Number: ACE DEM Certification Number: ACNEW Latitude: '3 6 �f , 30 ,, Longitude: 7 7 • 4¢ , 30 " Elevation: Feet Circle Yes or No Does the Animal Waste Lagoon have sufficient freeboard of 1 Foot + 25 year 24 hour storm event (approximately 1 Foot + 7 inches) &�or No Actual Freeboard: -'3 Ft. o Inches Was any seepage observed from the lagoon(s)? Yes orO Was any erosion observed? Yes or I1�o . Is adequate land available for spray? (R$ or No Is the cover crop adequate? (!&or No Crop(s) being utilized: _� h* "I sU rg ! yr., 60 C'C . Does the facility meet SCS minimum setback criteria? 200 Feet from Dwellings? )!j� or No 100 Feet from Wells?(Ye or No Is the animal waste stockpiled within 100 Feet of USGS Blue Line Stream? Yes or Ta Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line? Yes or 60D Is animal waste discharged into waters of the state by man-made ditch, flushing system, or other similar man-made devices? Yes oxIN) If Yes, Please Explain. Does the facility maintain adequate waste management records (volumes of manure, land applied, spray irrigated on specific acreage with cover crop)? �& or No Additional Comments: Inspector Name LX �/ Signatur cc: Facility Assessment Unit Use Attachments if Needed. State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B; Howes, Secretary November 12, 1996 Smithfield Carroll's Farms Farm 34 P.O. Box 1240 Waverly VA 23890 SUBJECT: Operator In Charge Designation Facility: Farm 34 Facility ID#: 46-6 Hertford County Dear Farm Owner: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form 'Must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026. Sincerely, A. Preston Howard, Jr., P.E., Director Division of Water Quality Enclosure cc: Washington Regional Office Water Quality Files P.o, Box 27687, Nil FAX 919-715-3060 Raleigh, North Carolina 27611-7687 An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/ 10% post -consumer paper