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HomeMy WebLinkAboutNC0086169_NOV2019TX0020_RESPLTR_20190507Corning incorporated t704-569-6100 CORNING 14556 hiwy 601 South www.coming.com Midland, NC 25107 May 7, 2019 Cindy Moore, Supervisor Aquatic Toxicology Branch Division of Water Resources North Carolina Department of Environmental Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Re: Corning Incorporated, Concord Facility NPDES Permit NC0086169 Notice of Violation: NC NOV-2019-TX-0020 Dear Ms. Moore: In response to your March 29 letter, I want to make you aware that we have taken immediate and appropriate measures to reduce effluent toxicity after the January 2019 quarterly toxicity test failure. Our facility plan includes removal of toxicants that occur as a result of production increases. We took immediate actions to reduce toxicity and have accelerated plans for a longer term, more cost effective method for removal of toxicants. We are pleased to report that our full - range effluent testing in February and March (enclosures 1 and 2), along with pass/fail effluent testing in April (enclosure 3) have each resulted in passing toxicity measurements. The February and March results have already been electronically submitted and the April results will submitted this week. Corning takes our environmental stewardship seriously and we are applying appropriate resources to prevent this incident from recurring in the future. Since ely i Don L. Hefner Plant Manager cc: Wes Bell Mooresville Regional Office 601 East Center Avenue Mooresville, NC 28115 Encl. lab reports (3) Final Control Mortality %1 0 % Control 3rd Brood 100 Control Repro CV 6.481 48 Hour Mortality Control IWC 0 of 10 0 of 0 LO Signdicant Y Final Mortality Si iflcant or No Cone. Repro. LOEC = 1 % NOEC - 0.75% Method: Dunnett's T-Test 1 2 3 4 5 6 7 8 9 10 Mean Normal Distrib? yes Method: Kolmogorov Effluent % I Effluent Aquatic Toxicity Report/Phase U Chronic Ceripodaphnia 03/06/19 tcility Corning NPDES#NC 0086169 Pipe# 003 County Cabarrus tboratory Performing Test Research & al L ,1nc. Comments: Final Effluent X __ gnature of O.R.C. Si](daW 6f 10 Supervisor I RAL #'s 63457-01/63541-01 Sample Information Sample l Sample 2 Control Collection Start Date 02/25/19 02/27/19 Grab Composite (Duration) 24 hrs. 24 hrs. Hardness (mgA) 48 Spec.Cond. (µmhoskm) 19,305 19,300 189 Chlorine (mg/L) <0.01 0.01 Sample temp. at receipt 3.40 3.40 Control Effluent % 0.5 Effluent % LO. 75 Test Information* Start Date 02/27/19 Start Renew 1 25/o 2% End Date 03/06/19 Renew Start 20/o Control Stan Time 10:37 AM Renew I Control End Time 9:02 AM Renew Control Treatment pH Initial pH Final D.O. Utiai D.O. Final Temp. Initial Temp. Final 6.94 6.93 6.96 6.93 6.92 6.96 7.01 7.02 7.05 7.00 7.01 7.04 8.5 8.5 8.6 8.5 8.5 8.6 8.3 8.2 8.3 8.3 8.2 8.4 24.3 24.2 24.3 24.3 24.2 24.3 25.2 25.0 25.1 25.2 1 25.0 25.1 Or and, ism# 1 2 3 4 5 6 7 8 9 10 11 12 Mean # Young 22 21 22 24 23 25 21 25 23 24 23.0 Adult (L)ive (D)ead L L L I L L L L L L I L 1 2 3 4 5 6 7 8 9 10 11 12 Mean # Young 21 23 22 23 21 22 24 22 25 21 22.4 Adult (L)ive(D)ead L L L L L L L I L L L %Red t 2.61 1 2 3 4 5 6 7 8 9 10 Mean # Young 23 21 23 21 22 21 23 21 22 21.9 Adult (L}ive (D)ead L L L L L L L L L %Red 4.78 ::L # Young 22 20 21 23 21 22 20 23 22 21 21.5 Adult (L)ive (D)ead L L L L L L L L L L % Red 6.52 Method: Steels Many One to exit% Rank Stun Critical Sum 1 2 3 4 5 6 7 8 9 10 Mean Effluent % # Young 3 3 3 4 3 3 4 3 4 3 3.3 Overall Analysis: Adult % Red Result = PASS[FAIL or 2 95.7 Test LOEC = 2 %: NOEC= 1.5 % Wive nad L L L L L L L L L L Chronic Value= 1.73 % A77. Environmental Sciences Branch • Should use highest test concentration or Di. Of Water Quality highest concentration with D.O. >5.0 mg/l L N.G DENR To. 1623 Mail Service Center 1 % Reduction from Control Reproduction Mean Raleigh, NC 27699-1623 Copy DWQ form AT-3 (8/91) Rev.11195 Statistic: 0.8313 Critical: 1.035 Equal Variances? Les Method: Bartieu's Statistic: 11.6 Critical: 15.1 1 2 3 4 5 6 7 8 9 10 Mean Non-Patamehic Analysis (tom ham): Effluent % 1.5 # Young 18 19 21 17 19 19 17 19 18 21 18.8 Adult % Red (L)ive (D)ead L L L L L L L L L L 18.3 Effluent Aquatic Toxicity Report/Phase II Chronic Ceripodaphnia 03/20/19 cility Corning NPDES#NC 0086169 Pipe# 003 County Cabamts boratory Performing Test Research 4jna1yOOjLabs,1 . ®® Comments: Final Effluent _X_ plature of O.R.C. S' tur La upervisor I RAL #/s 64047-01/64166-01 Sample Information Sam le 1 Sam�plle2 Control Collection Start Date 03/11/19 03/13/19 Ea;1 Grab Composite (Duration) 24 hrs. 24 hrs. Hardness m ::.- � � •`.. �, ..� `_:.i 48 20,860 Spec.Cond.4anhos/cm) 21,070 192 Chlorine (mg/L) 0.01 0.01 Sample temp. at receipt 1 3.40 1 2.90 .7 Control Effluent % 0.5 Effluent % 0.75 Effluent % EJ Effluent % 1.5 Effluent % El Tel Information® Start Date 03/13/19 Start Renew 1 2% 2% End Date 03/20/19 Renew 2 Start 1% Control Start Time 11:49 AM Renew I Control End Time 8:40 AM Renew 2 Control Treatment PH Initial PH Final D.O. initial D.O. Final Temp. Initial Temp, Final 6.96 6.93 6.97 6.95 6.92 6.96 7.04 7.01 7.05 7.03 7.00 7.04 8.6 8.5 8.6 8.6 8.5 8.6 8.4 24.4 E8.2 8.4 24.4 8.4 24.4 8.2 24.5 8.4 24A 25.4 25.1 25.2 25.4 25.1 25.2 21 Or and, ism# Chronic Test Results Final Control Mortality % _0_ 1 2 3 4 5 6 7 8 9 10 11 12 Mean % Control3rd Brood 100 22 25 23 24 22 2i 24 25 23 23.0 Control Repro CV 6.48 L L L L L L L L L L �,;° , ;.•,.< 48 Hour Mortality 1 2 3 4 5 6 7 8 9 10 11 12 Mean Control 1WC # Young Adult (LNYe Nk� # Young 25 21 23 21 22 25 22 21 Adult (L)ive (D)ead L L L L tL ftL L L L M21 1 2 3 4 5 6 7 8 9 10 Mean # Young 21 22 2I 22 23 22 20 21 21.5 Adult (L)ive (D)ead L L L L L L L L :t[j % Red 6.52 1 2 3 4 5 6 7 8 9 10 Mean # Young 21 18 19 19 21 20 21 19 20 18[-%A 19.6 Adult (L)ive (D)ead L L L L L L L L L L14.8 Rod 1 2 3 4 5 6 7 8 9 10 Mean # Young 10 11 10 11 12 10 12 9 11 10 Adult FV.Redd �Ljive d L L L L L L L L L L.9 1 7 Z d t R 7 R o In RA... 0 of jQ 0 of 0 10 Si�1'tftean Y N Final Mortality Significant 2 % or No Cora. erodudion Analysis: Repro. LOEC = 0.75% NOEC = 0.50F/o lethod: Dunnett's T-Test Normal Distrib? yes Method: Shapiro Wilkes Statistic: 0.941 Critical: 0.93 Equal Variances? L Method: Bartlett's Statistic: 5.26 Critical: 13.3 Rank Sum Critical Sum Overall Analysis: Result - PASSLFAIL S Test LOEC - 1.5 %: NOEC- 1 % Chronic Value= 1.22 �% ATT. Environmental Sciences Branch ® Should use highest test concentration or Div Of Water Qualify highest concentration with D.O. >5.0 m8/I L N.G DENR To. 1623 Mall Service Center 1% Reduction from Control Reproduction Mean Ralelgh, NC 27699-1623 Copy DWQ form AT-3 (8/91) Rev. 11/95 # Young 0 0 I 0 1 0 0 0 o 0 0 0 0 Adult % Red 100 L ive D D DU D D D D D D D Effluent Toxicity Report Form - Chronic Pass/Fail and Acute LC50 Date: 04/10/19 Facility: CORNING, INC. NPDES#: MC0086169 Pipe#: 003 County: CABARRUS Laboratory Performing Test: R & A LABORATORIES, INC. rt64973-01 ts: Final Effluent X G!amatmra nAr _nratoin Resnonsi e C rue X * PASSED: 13.14V Reduction * Work Order: 64819-01 Environmental Sciences Branch MAIL ORIGINAL TO: Div, of Environmental Management N.C. Dept. of EHNR 1621 Mail Service Ctr Raleigh, North Carolina 27699-1621 �v%j.L L' L %..a.cv.i..e.aaa %i"-&'vuwVA"AiGa Chronic Pass/Fail Reproduction Toxicity Test ::ONTROL ORGANISMS 1 2 3 4 5 6 7 8 9 10 11 12 # Young Produced 1125122123121122124125121122124122123 Adult Wive (D)ead JIL IL IL IL IL IL IL IL IL IL IL IL affluent %-: 1t PREATMENT 2 ORGANISMS 1 2 3 4 5 6 7 8 9 10 11 12 # Young Produced 1119120118120119121119l22'20'19121120 Adult Wive (D)ead IIL IL IL IL IL IL IL IL IL IL IL IL Chronic Test Results Calculated t = 5.799 Tabular t = 2.508 Reduction = 13.14 Mortality Avg.Reprod. 0.00 22.83 Control Control 0.00 19.83 Treatment 2 Treatment 2 Control CV 6.147$ PASS FAIL % control orgs roducing 3rd ECheck One 100�rood 1st sample 1st sample 2nd sample Complete This For Either Test pH Test Start Date: 04/03/19 Control 6.95 7.02 6.93 7.02 6.97 7.05 Collection (Start) Date Sample 1: 04/01/19 Sample 2: 04/03/19 Treatment 2 6.95 7.03 6.94 7.04 6.98 7.06 Sample Type/Duration 2nd 1st P/F s s s Grab Comp. Duration D t e t e t e I S S a n a n a n Sample 1 X 24 hrs L A A r d r d r d U M M t t t Sample 2 X 24 hrs T P P lot sample 1st sample 2nd sample D.O. Hardness (mg/1) 47 .'.:::.. ........ Control 8.6 8.4 8.6 8.3 8.6 8.4 Spec. Cond.(Vmhos) 188 21025 18475 Treatment 2 8.6 8.4 8.6 8.3 8.6 8.4 g ,,,,,,,,, Chlorine(m /1) .... 0.04 0.03 LC50/Acute Toxicity Test Sample temp. at receipt(°C) e3es's:'t:Eb 3.0 3.2 (Mortality expressed as W, combining replicates) MMMMMMMMMM LC50 = g Method of Determination 95%- Con l ence Limits Moving Average Probit _ % -- t Spearman Karber Other Organism Tested: Ceriodaphnia dubia Duration(hrs): Copied from DEM form AT-1 (3/87) rev. 11/95 (DUBIA ver. 4.32) Note: Please Concentration Complete This Section Also Mortality start/end start/end Control High Conc. PH D.O. LC50 = g Method of Determination 95%- Con l ence Limits Moving Average Probit _ % -- t Spearman Karber Other Organism Tested: Ceriodaphnia dubia Duration(hrs): Copied from DEM form AT-1 (3/87) rev. 11/95 (DUBIA ver. 4.32) Note: Please Concentration Complete This Section Also Mortality start/end start/end Control High Conc. PH D.O.