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HomeMy WebLinkAbout820723_CORRESPONDENCE_20171231NUHTH UAHLINA Department of Environmental Qual January 28, 2003 Mr. Kraig Westerbeek PO Box 759 Rose Hill, NC 28458 Re: Green -Wean Farm Permit Rescission Permit # AWS820723 Dear Mr. Westerbeek, Michael F. Easley Governor William G. Ross Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E- Director Division of Water Quality ft Per your request, Permit # AWS820723 for your farm is hereby rescinded. You should no longer receive invoices for your annual pern it fee but if you do, please contact me at (919) 733-5083, ext. 571 or Sue Homewood at (919) 733-5083, ext. 502. Sincerely, 4 � Keith Larick Non -Discharge Compliance and Enforcement cc: Sue Homewood Fran McPherson cF.ayeUexilie:Regional 0f ice-, File AWS820723 Central Files Customer Service: Mailing Address: Telephone (919) 733-5083 1-877-623-6748 1617 Mail Service Center Fax (919) 733-0059 Raleigh, North Carolina 27699-1617 State Courier #52-01-01 An Equal Opportunity/Affirmative Action Employer 50% recycled/ 10% post -consumer paper http✓/h2o. enr. state.nc. us NCDENR Location. 512 N. Salisbury 5t Raleigh, NC 27699-1617 . IV Y r. NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY June 17,1998 Garth Boyd, Ph.D., Director Land & Nutrient Management Murphy Family Farms PO Box 759 Rose Hill, NC 28458 SUBJECT: Green Wean Experimental Swine Farm Garland Site Garland, North Carolina Sampson County Dear Garth: This letter is to clarify the Division of Water Quality's policy on non - conventional swine facilities. In a letter dated May 7, 1998, Mr. Kraig Westerbeek provided this office with a brief summary of the Green Wean Swine Farm located near Garland, NC. Mr. Westerbeek indicated that this facility was originally stocked in November 1996 with 240 swine. This number is below the 250 threshold of 250 swine as stated in North Carolina Administrative Code Section 15A NCAC 2H .0217 (1)(A). As the result of being below the 250 threshold, an approved Animal Waste Management Plan would not have been required. Also, Mr. Westerbeek stated due to his interpretation of the .0200 rules and the fact that the animals would be housed for less than 45 days, a permit would not be required per House Bill 515. NC Administrative Code 2H.0203 (Definition of Terms) (16) states the definition of a feedlot as follows: (16) "Feedlot" means a lot or building or combination of lots or buildings intended for the confined feeding, breeding, raising or holding of animals and specifically designed as a confinement area in which animal waste may accumulate or where the concentration of animals is such that an established vegetative cover cannot be maintained. The confinement period must be for at least 45 days our of a 12 month period and not necessarily consecutive days. Pastures shall not be considered feedlots under this Rule." 225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAPDX. INA 26301-SO43 PHONE B1 O-486.I S41 FAX 910-486-0707 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - SO% RECYCLED/tO% POST -CONSUMER PAPER Dr. Boyd Page 2 June 17, 1998 The main point with this definition is 45 days out of a 12 month period and not necessarily consecutive days. By definition, the Green Wean facility would be considered a feedlot. Mr. Westerbeek's letter indicated that on March 30, 1998, a pilot test of 2,600 nursery pigs were stocked into this facility to study performance. You indicated that the 2,600 nursery pig waste generation would be equivalent to the 240 animals previously stocked at this facility. Thus, you were implementing a Steady State Live Weight EauivalencX for the nursery pigs. The Steady State Live Weight issue is still very controversial. The Inter -Agency Guidance Committee appointed by the 1996 Session of the General Assembly has not as of this date resolved this issue. Until this matter is resolved, the 250 swine threshold for requiring a Certified Animal Waste Management Plan/Permit will take precedence. Since this pilot study was initiated in November 1996, the Green Wean facility will be considered existing. Should you keep less than 250 animals on this farm, a Certified Waste Management Plan would -o-t be required. Should you desire to stock this facility with more than 250 animals, a permit to operate would be required. I have discussed this matter with Sue Homewood, DWQ, Non -Discharge Permits and Engineering Branch. Sue indicated that a General Permit for this facility could be attained by Murphy Facility Farms, provided all the appropriate information about this facility is submitted. At a minimum, the following information should be submitted for permit approval to our Permits and Engineering staff- (1) Complex Size: (a) Size of buildings (b) Number of buildings (c) Number of animals proposed per building (2) Was teeneration (a) Volume to he generated (b) Disposal method (c) Storage plan if waste is stockpiled (d) Waste nutrient content Dr. Boyd Page 3 June 17, 1998 (31 Land Arg (a) Map of Green Wean Complex (b) Fields and acreage to be utilized (c) Crop type (d) Location distances to houses, property lines, ditches, and surface waters (e) Soils evaluation The above information would be equivalent to information required for a Certified Animal Waste Management Plan certified by a Technical Specialist. Once the above information is received, a General Permit for the Green Wean farm would be given consideration for a General Permit. Should this facility be restocked with more than the threshold number of animals (250) prior to receipt of the appropriate permit, an enforcement action would be inevitable by this Division. If you have any further questions, feel free to let me know. Sincerely, Grady Dobson Environmental Engineer GD/bs cc: Sue Homewood, P&E M RPHY - FAMILY FARMS June 15, 1998 Mr. Grady Dobson Department of Environmental Resources Division of Water Quality 225 Green Street, Suite 714 Fayetteville, North Carolina 28301 Dear Grady: RECEIVED F YG -VILLE yFF10E In response to your inquiry about the Green -Wean farm near Garland, I have verified that all the pigs have been removed and the farm is completely depopulated. Before we restock the farm, we will acquire whatever permitting and/or certification that DWQ requires for this deep bedding system. Sue Homewood is trying to make that determination now. I am, Sincerely our , W Garth W. Boyd, Ph.D. Director, Land & Nutrient Management GWB:rbc cc: Jeff Turner Gary Mann Kraig Westerbeek Post Office Box 759, Rose Hill, North Carolina 28458, (910) 289-2111, FAX (91.0) 289-6400 RECEIVE NCUENR MAY 0 7 1998 Division of Water Quality Att, Robert Heath REG. ��� 225 Green Street Suite 714 Fayetteville, NC 28301-5043 Dear Mr. Heath This letter is in response to your April 15, 1998 letter regarding the Green Wean Farm in Sampson County. This facility was originally stocked in November 1996 with 240 sows. This farm began as a research project for our company, to determine the production benefits, if any, of raising swine on a bedding material vs. concrete. The amount of floorspace and bedding per pig, as well as estimates of the nutrient content of the dry waste product, were determined through research gathered from like facilities in the midwest, This farm was not registered with your division for two reasons. First, the number of animals on the farm was below the threshold level for 0200 rules. Second, certification procedures for the 0200 rules were geared towards anaerobic lagoons or other `wet' systems. The waste treatment system used by this farm is the same as the one used by poultry growers. A dry litter management plan was written for the 240 sows this time to insure that the nutrients leaving the farm would be disposed of properly. On March 30th, 1998, the farm began stocking 2600 nursery pigs to test their performance in this housing situation. On February 23, 1998, Mr. Green and I produced a dry litter management plan for this facility that accounted for the waste generated by these nursery pigs, plus that generated by 4500 finishing animals, The finishing animals shown in the plan were included at the owners request but were never stocked. I produced this plan using the guidelines for poultry dry litter management. I have included it for your review. Murphy Family Farms neither asked for or received a permit or certification for this farm. For the reasons outlined above, we did not think it to be necessary to certify the farm under 0200 rules. In addition, we did not think it had to be permitted per SB 1217 because it housed animals continuously for less than 45 days, which seems to be an exclusion under this bill. We are willing to cooperate in any reasonable way to insure this farm's compliance with all applicable rules and regulations. If you have any questions, please call me at (910) 289 2111 ext. 4556. �Iraig W-esterbeek NM Manager Murphy Family Farms DRY LITTER NIANAGEtiIENT PLAIN Esistina or New or Expanded (please circle one) General Information: f Narne of Farm: S)f��v� �o►� _ 1 0� r,�ti Land Owner(s) Marne: r,.' ✓ Phone No: alp 9 a- 3 1 Maiis.r.g Address: I, , Ri �� .AIC ;;L'C-Ll Sqi5 County: Operation Description: Type a}par r. NO- of.4nrmals Type of f c. OfAnimals ❑ i urkev 0 Broiler O Turkey Breeder ❑ Broiler Roaster ❑ Turkey Brooder (Poult) ❑ Broiler Breeder ❑ Turkey Grower Hen = t7 I?ulless 0 Turkev Grower Tom Ot��er aiL1p wee: L1500 Manure Handlin; Method: Oucmir• of Litter Produced ❑ 'Whole Litter Tote! Litter Prodixed ❑—/Niaaure Cake C�` �tcc:piled Litter ' 1, 19 (0 T4r-1 3 I (we) verify that all the above information is correct and will be updated upon changing_ I (we) understand the operation and maintenance procedures established in the dr,, litter management plan for the fare named above and will irolement these procedures. I (we) know that any expansion to the existing design capacirtir of the waste tr-__aZment and storage system or construction of new facilities will require a new dry firer management plan to be completed_ I (we) understand than the animal waste application program shall be enec:iveiv taimained and operated as a non -discharge system to prevent the discharge of waste to surface waters, wetlands or surface water dr?izase systems (except for stoma everts exceeding the =3-year, ?--hour storm). The prod=ucerlrhird -parry applicator must report by renewhone to the appropriate Division of Water Quality (DWQ) Re-gional Office as soon as passiale but in no case more than 34 hours or the next business day followin; the occurrence or first knowledge of the occ :re:tce of any failure of the animal waste system or rranspor sys,em that results in a discharge to the surface wzte. i of the state or an over application of waste. (See the attached asap for the regions covered by each DWQ regiocai office). Compliance with the recommendations contained in this plan is the sole msponsioility of the far_-cr/third party applicator. Any questions concerning the tnforcement of this plan should be addressed to the regional office of the North Carolina Deparrrient of Environment, :?e_itti and Natural Resources, Division of Water Quality, Water Quality Section (see act-ched map). Name of Land Owner: Signature: Date: Name of ProducerfiManager (if diffe- t - om own - : s L �,re.ew .-1 Signature: Date: a L Preparation P►ssist hv': ¢�s 4e- Date: a 3 3 Address: Phone: ' a ' it tr_hkal assistaner is proviNed in the dcveloprnenr of this plan. the person providing sssistaacc should sien the form. DP—%IP Marcia 17. 1997—Page 3 DRY LITTER MANAGEMENT PLAN GREEN WEAN FARM SAMPSON COUNTY 2/23/98 The following plan addresses the waste management procedures for the Green Wean Farm located on SR 1211 in Sampson County. This facility uses a dry litter system similar to poultry houses to capture the waste produced_ The litter produced will be spread on surrounding fields as outlined in this plan. The following waste will be produced by this facility: -2600 hd. wean -feeder x .4lbs bedding/lb gainx401bs gainx7turns/yr.x3lbs litter/lb bedding-- 436.8tons litter x 5.11bsTN/ton(avg. )= 2,227.68TN 4500 hd. feeder-finishxllbs bedding/lb gainx250lbs gainx2.5turns6rrx3lbs litter/lb bedding-4219tons litter x 5.1lbs TN/ton(avg.)=21,515.63TN Total Nitrogen = 23,743 lbs The following fields will be used for waste application: Tract _. _ Field Soil Type Acres T2728 1 WaB 32.39 2 WaB 6.00 3 WaB 13.5 4 WaB 14.92 T 10174 1 WaB 5.26 2 WaB 2.36 3 WaB .63 4 WaB 2.72 T331 i 1 WaB 1.49 2 WaB .40 3 WaB .63 4 WaB 1,40 T3318 1 WaB 8.76 T3321 1 NoB 2.75 T3315 1 NoB 21.54 2 WaB 2.40 3 WaB 25.41 TOTAL 142.56 The following Nitrogen rates should be used on all fields for the crops shown: Corn 93.75 Ibs N/acre Soybeans 100.0 lbs Nlacre Wheat 96.0 lbs Nlacre Rye(grazed) 50.0 lbs Nlacre With all fields in a corn/wheat/ bean/ rye rotation, grower will be able to apply and utilize 24,218 lbs N in a years time based on the RYE's of crops being grown. Please refer to the attached set of required specifications for dry fitter. These specifications include guidelines for application, stockpiling, and record keeping. Also included as part of this plan are all necessary agreements for landowners receiving waste and third party applicators. Grower should keep records on the attached DRY1,2,and 3 forms and should refer to calibration information for the calibration of spreaders used for application. Nitrogen generation values are based on averages and could/ will vary from those outlined in this plan. Required Specifications 1. Dry litter will be sampled as close to the time of application as practical but at least within 60 days of land application for waste analysis_ The state average ti content for dry litter as shown in the North Carolina :laricultttral Chemical Manual published annually by NiCSU may be used to calculate application rates in lieu of individual waste analysis; however, waste analysis is still rev,uired. For more information about proper procedures for sampling manure For nutrient analvsis, see Cooperative Extension Service publication number AG-2139-33, SoilFacrs: l:iraste .3nalvsis. 2. Litler will not be stockpiled within 100 feet of perennial seams or Groundwater wells. 3. Soils from fields receiving poultry litter applications will be sampled annually for astandard soil fertiliry analysis. For more information about proper procedures for sampling manure for nutrient analysis, see Cooperative Extension Service publication number AG-439-30. SoilFactr_ Careful Soil :Sampling — The Key to Reliable Soil Test Information. 4. Lime will be applied in accordance with the standard soil test report to assure suitable conditions for crop growth. .5_. Alternate fields will be used for land application of litter should soil copper and zinc concentrations reach a level that -is potentially harmful to the receiving crop. For more information about excessive soil copper and zinc levels, contact a technical specialist that works for the Cooperative Extension Service, Natural Resources Conservation Service, North Carolina Deep meat of Agriculture or the local Soil and Water Conservation District. 6. Liner will be applied at rates not to exceed the agronomic nitrogen rate of :he receiving crop. Rates should be based on NCDA soil test recommendations or alternatives Given in NNRCS standards, such as realistic yield expectations. For more information about realistic yield expec:ations, contact a technical specialist that works for the Cooperative Extension Se. —vice, Natural Resources Conservation Service, North Carolina Department of Agriculture or the local Soil and Water Conservation District. r. Record Keeping for Land Application: a. Records will be kept for three years of soil test and waste analysis results. b. Records will be kept for three years indicating the location of fields and rates at which litter is land applied. (See Attached Forms DRY -2 and DRY-3) S. If a third party contractor is used for cleanout of the poultry houses and/or land application, the ownerlmanager of the poultry operation will: a. beep a record of the name, address and phone number of applicator (See Third Parry Applicator Agreement) b. Keep a record of the amount of Inter removed (Form DRY-1) c. Provide an appropriate waste analysis to the third party applicator d. Provide a copy of these guidelines to the third parry applicator. Best .management practices may be used to further protect water quality. For more information about appropriate best management practices contact a technical specialist that works for the Cooperative Extension Service, Natural Resources Conservation Service, North Carolina Department of Agriculture or the local Soil and Water Conservation District. 0 � . 4 a A. I . .di{ 0" % /I 1 =L/ L Boa -jz/'I'- NOA BOB Tn WaB NOA BOB Au �` In Re waB r Pn • �V/' rr-- ^.f1 Le► {' r i BH a` BOB EB Ln~' NoA , NOB Ra ; BOB 1 s In Tn .. '- Au 7155 -y a9 oe BOB `— 11 r Tn ''y / _ Ra g W aB 1 +Kob Ra L NOA J l� Ra Ra �, 'toy��, y TT, w;.• , r �f n'+., NIaC W a3� Au W al i, s Wa8 ' Was 'k . 1 ! �. wag. �n GOR 4D NOA Pn y :� BOB o GG FO 0O Ra ae '.ti GOA w t r 'Tr- _ Tr cy C8 Pn. -xWa9 \ - u+ Re Was �• NOA aur W L 1 WaB y r" �oP a f r ,:r NOA rY 3 _ o8a S- ti iy,;� x+' ' } - - Tn -WaB :� -. `., h''u �'- a s.,e../•' SH Fo F Pn Au/q�/ r vwl Nob : HOB: BOB Tr 0 Z/ oA Wo pd �.•" Auer `\- BOB x - _• �, _, fix. , 2 �_ '�,�• .� µ _,�� � . � :-ae- - �.,,, BOB- ry WaB Bon 'r .Y LY y \\ •-/ j' ��:rre; E�� �- � =ter.• t _ .-��_ j_ ,-r' �•, � =�... Wa8 �.}}-.T�y2} ` �' ., ram. R a • W .,,ti, :. �sF ;�• y.;. ''!' BOe' -- �` � r x--. � � r G' c-HK :�._ -`Y -"B p` -oOP �•.'� ti ��� w.'�. t" Wa8 4"_ zi/ , r ✓ rP ,. i_ iai x� �: s ili NOB Grc Wag � �7 •, , JRO. , � - ';-. JO.,Y CaB a8 BOB CeA f. U NOB f 11}D a'LY Boa �� ��• WaB am_y lo' o°! 7'. AG .3 -Tr.`• tiaA 4+_,.1Tn Ra • f. _ �Y r ' Fa was =Y ,g BOB i.J - J . '�!� a - •- 16 Aa EXAMPLE SHARED RzsPo\sIBILITY AGREEMENT FOR LAND APPLICATION of POULTRY LITTER I. The conditions listed below are required by the State of North Carolina to protect water quality. These conditions apply to litter removed from operations with housing capacity for more than 30,000 birds. The poultry litter covered by this agreement was removed on 199� from the poultry operation owned by located at in County. a. The litter must be managed to ensure that there is no discharge of the litter to the surface waters. b. Litter will not be stockpiled within 100 feet of perennial streams or wells. Waste sampling and providing a copy of the waste analysis to the applicator is the responsibility of the producer. This information will be used in determining the application rate. The applicator will provide the waste analysis to the landowner or land user as appropriate. The state average N content for dry litter as shown in the North Carolina Agricultural Chemical Manual, published annually by NCSU, may be used to calculate application rates in lieu of individual waste analysis; however, waste analysis is still required. d. Application rates will be ealcul itedto not exceed the agronomic nitrogen needs of the receiving crap. e. Litter will be applied at rates not to exceed the agronomic nitrogen rate of the receiving crop. f. Soils from fields receiving poultry litter will be sampled annually. g. Soil pH for all fields on which litter is applied will be maintained in accordance with the standard soil test report recommendations. h. Should soil copper and zinc concentrations reach a level that is potentially harmful to the receiving crop (above 700 on the NCDA soil test report), the land owner or land user should contact a qualified specialists to discuss options for future applications of litter. i. Record keeping for land application. 1) Records will be kept for three years of soil test and waste analysis. 2) Records will be kept for three years indicating the location of fields and rates at which litter is land applied. 11. 1 the landowner or land user of fields where litter is applied accept responsibility for items a. b. h and from part 1_ Print Name Si --nature Phone Number Date M. I the applicator agree to meet items a, b and all remaining conditions not accepted by the landowner or landuser in Parr 11 above. Print Name Phone Number S ignature Date DPLNIP— Mamh 17. 1997—Page 3 Dry Litter Utilization - Third Patty Applicator Agreement (Example) I, herebv acknowledge that I have received a copy, have read and understand the Dry Litter Management Plan dated that was developed for/by for their facility located at in County. I hereby agree to manage and land apply the dry poultry litter that i received from this facility in a manner consistent with the requirements of this Dry Litter Management Plan and keep copies of all required records as specified in the Plan. Furthermore, should I choose to use and an alternative waste utilization system, such as composting and marketing, the Department of Environment, Health and Natural Resources, Division of Water Quality Regional Office must be notified in writing. Third Parry Receiver. Date: Manure Producer. Technical Representatives: Dare: Date: Term of Agreement: 14_ to , 0PL.%IP—t%4a=h 17. 1997—Page 7 Table 1.. Nitrogen Fertilization Guidelines per Unit of Realistic Yield Commodity lb N/Realistic Yield Expectation Corn (rain) 1.0 to 1.25 lb N/bu Wheat (grain) 1.7 to 2.4 lb N/bu Rye (grain) 1.7 to 2.-,Ir lb N/bu Oats (grain) 1.0 to 1.3 lb Nlbu Barley (grain) 1.4 to 1.6 lb N/bu Soybean (grain) 3.5 to 4.0 lb Nlbu Triticale (;rain) 1.4 to 1.6 lb N/bu Sorghum (grain) 2.0 to 2.5 lb N/cwt Corn (silage) 10 to 12 lb N/ton Sorahurn-sudangrass (hay) 45 to 55 lb N/dn, ton Pearl 1vlillet (hay) 45 to 55 lb NI/dry ton Berrnudagra_ss (hay') all areas of the state 40 to 50 lb N/dry ton Tall fescue (hay') 40 to 50 lb Ni/dry ton Orchard grass (hay') 40 to 50 lb N/dry ton Timothy (hay') 40 to 50 lb N/dry ton Small grain (hay'} 50 to 60 lb N/dry ton Cotton 0.06 to 0.12 lb N/lb lint Pine trees 40 to 60 lb N/acre/year Hardwood trees 70 to 100 lb N/acre/year ' Reduce N rate by 25 percent when grazing. Table 2. First year nitrogen availability coefficients for poultry litter. Application Method � � Nitro -en Availability Coefficient Broadcast -unincorporated 0.5 Broadcast - incorporated _ _ 0.6 DPLN1P—,March 17. 1997—Paec 9 Broiler Roaster House Whole Litter Typical Actual a. dumber of birds per flock: 12500 b. Number of flocks per year: 4 c. Pounds market live weight per bird: 8 d. Tons litter per 1000 birds per flock: 2.6 e. Tons litter per year (a x b x d _ 1000) : 130 Broiler Breeder House Whole Litter Typical Actual a. Number of birds production facility capacity: 8000 b. Days per year birds in production facility: 365 c. Pounds market live weight per bird: 6 d. Pounds litter per 1000 birds per day: 01 e. Tons litter per 1000 bird capacity per year: (b x d _ 2000) 24 f Tons litter per year ( a x e _ 1000) : 192 Turkey Brooder (Poult) House Whole Litter Typical Actual a. Number of birds per flock: 20000 b_ Number of flocks per year: 7 c. Average pounds market live weight per bird: 2.5 d. Tons litter per 1000 birds per flock: .73 e. Tons litter per year (a x b x d 1000) : 105 DPL.%,t? viarch 17, 1997 ?age 1 Turkey Grower Tom House Manure Cake Typical Actual a. Number of birds per flock: 8000 b. Number of flocks per year: 3.4 c. Pounds market live weight per bird: 25 d. Tons cake per 1000 birds per flock: 2.5 e. Tons cake per. year (a x b x d = 1000) : 70 Turkey Stockpiled Litter Typical Actual a. Number of birds per flock: 8000 z b. Number of flocks per year: 3.4 c. Pounds market live weight per bird: d. Tons litter per 1000 birds per flock: e. Tons litter per year (a x b x d _ 1000) Turkey Breeder House Whole Litter a. Number of birds production facility capacity: b. Days per year birds in production facility: c. Pounds live weight per bird: d. Pounds litter per 1000 birds per day: e. Tons litter per 1000 bird capacity per year: (b x d _ 2000) f. Tons litter per year ( a x e - 1000) : 25 6.6 180 Typical Actual 6000 365 20 204 37 DPLNIP---March 17. 1997—Page 13 Form DRY-1 Dry Liller Cieanotil Records Farm Owner Third Party Applicator Owner's Address Third Party Applicator's Address Owners Phone !1 Third Party Applicator's Phone 4 (1) (3) (4) Use of Lillef Date mmlddlyr N of toads Removed Spreader Volume ' (cubic feel) Spreader Capacity F (Ions) Total Removal (tons) (4) ►I (2) Temporary Storage (Ions) Spread on Farm (Ions) Removed from Farm (Ions) Other ] (ions) Totals ' C%III lac luuod ill oper,ilor's mmuial for Ilse spreader. Caniacl a load dealer if you do not hrrvc your o+vner'y nranual, ' Scc ailachcd shecl for formula, ' 11114!:AIL: IN! (i.c., Malik: I'MI, cnmpnsled soil alunico4llrlenl, cnnuoeociall), dislrilluled organic fellituer, etc.) Form DRY-3 Tract N Field Siza (acres) = (A) Farm Owner Owner's Address Owners Plione b Field N Dry Litter Application Field Record One Form For Each Field Per Crop Cycle Spreader Operator Spreader Operator's Address Operator's Phone u Front Animal Waste Management Plan Cron Type Recommended PAN —LI!_orrc!trig [Iltlacre) � (B) (3) (4) (5) (6) (7) (8) Dale (inMdd/y() N of Loads Per Field Wei,jhl of Loads (Ions) Total Weight (tons) (2) x (3) Weight Per Acre (Ionsrac) (4) + (A) Waste Ahulysis' PAN phllen) PAN Applied (Iblac) (6) x (5) Nitrogen Balance ' (lblac) Crop Cyclo Totals Owner's Signature Spreader Operator's Signature ' L a❑ be fulrnd in uperilur's niauilal iiir the spreader. Cowncl a lucid dealer if you do nol Irave your owner's ilPunrd. Sec Your waste 111allit8cliteld Plan Frir s:ostiliflot; IrelIuenc'y. At n iniiltinittil, %vaste analysis is re(lidwil willtiti 60 {lays or land nlioicaliun eveuls. ' Liitor the value received by subiracliii(; culunin (7) frunt (11). C milinuc s11111Mcliu(; eulunln (7) liunl colunul (8) fulluwin6 each ap)tiicatinn emil. 5. Multiply the manure density by the cubic feet capacin° of the spreader and divide by 2000 to get the tons of material in a spreader load. %veieht of 5 eal manure x 1.5 x spreader cat3acity (ft ') Spreader load (tons) c �000 Solid and Semi -Solid Manure Spreaders In order to calibrate a spreader for solid manure (20 percent or more solids), the following materials are needed: 1. Bucket 2. Plastic sheet, tarp or old bedsheet. An even size, 8 feet by 8 feet, 10 feet by 10 feet, or 12 feet by 12 feet. vill make calculations easier. 3. Scales Z Calibration method.• l . Locate a large and reasonably smooth, flat area where manure can be applied. 2. Spread the plastic sheet, tarp or bed sheet smoothly and evenly on the ground. 3. Fill the spreader with manure to the normal operating level. Drive the spreader at the normal application speed :award the sheet spread on the ground, allowing the manure to begin leaving the spreader at an even, normal rate_ 4. Drive over the sheet at the normal application speed and settings while continuing to apply manure. If a rear discharge spreader is used, three passes should be made: first, drive directly over the center of the sheet, the other two on opposite sides of the center at the normal spreader spacing overlap. 5. Weigh the empty bucket and plastic sheet, tarp, or blanket. 6. Collect all manure spread on the sheet and place it into the bucket. 7. Weigh bucket and manure and subtract the weight of the empty bucket and ground sheet. This will give you the pounds of manure applied to the sheet. 8. Repeat the procedure three times to get a reliable average. 9. Determine the average weight of the three manure applications. DPLNIP—.March 17. 1997--rage 19 Example: What speed should you run if you wish to apply 4 tons of manure per acre with a 3-tan spreader? Your spreader application width is 20 feet and your spreader empties in 6 minutes. Travel speed (mph) = 3 tons x 495 T 3.1 mph 6 min x 30 t't x 4 tons/acm Spreader Pattern Uniformity To determine the uniformity of spread and the amount of overlap needed, place a Iine of small pans or trays equally spaced (2 to 4 feet) across the spreader path. The pans should be a minimum of 12 inches by 12 inches (or 15 inches in diameter), but no more than 24 inches by 24 inches, and ? inches to 4 inches deep. 'lake one spreading pass directly over the center pan. Weigh the contents caught in each pan or pour the contents into equally sized glass cylinders or clear plastic tubes and compare the amount in each. The effective spread width can be. found by locating the point on either side of the path center where manure contents caught in the containers is half of what it is in the center. The distance between these points is the effective spreader width_ The outer fringes of the coverage area beyond these points should be overlapped on the next path to ensure a uniform rate over the entire field. `-Flat-top," "pyramid," or "oval" patterns are most desirable and give the most uniform application. "VT." "W," "steeple," or "topside" patterns are not satisfactory and one or more of the spreader adjustments should be made. DPL.MP—,ttarch 17. I997—Page 21 NCDA onomic Division 4300 Reed Creck Road ,' RAlItei 'NC .27607=6465;`- 919 .:733=2655 :<.,; ..-, ,; ta. } : , :;, ` .: } Re ort No: W01904 W: C;rnrver: Greeimear terms (;opies 1'r): Ultillty I:xtelision Director 1656 Ubmerer Forest Road LiSDA-N CS -Sampson ® Garland, NC 28441 Waste Analysis R eport l:am: -� 12/ 1/97 Sampson County 5 nl'v: �. r '[:�Itora�u'""�tiC'saltrl� -�'" s r w i *� �x! �� • v 41 ;t, �, s 1 ir:idlJlinu�util�ss:oltier�vvlsi-iiot64l ��t ��� z z��. rk,e �.�°�"��..,;� ,, ,Sanlp!e ID: N 1' S Ca Af f S to Afn %n Crr if Alo FL h7ir+! . 15643 9185 9707 10399 2920 2026 1152 77.9 218 33-3 7.34 150792 IN -N Waste Code: -NII4 FCS -NO3 Na Ni Cd Pb At Se L! li SS ON UM% CCE96 AI.0 torts 1851 6.84 658 9.64 40.89 �,DescHplim.,,\OR-N Gom stet s Urfa pllcailarfMellrod :- Broadcast N P2Q4` XxO., Cn' �Jll9 ;°rl SY t ='ie * :: `Alit ' ',. Zn Y Sri I3 : '; "Mo Cl 5.1 lU. 7.G 3 5.1 1.4 :0.99 ' 0.57 .i'g 0.04 ti 11 0.02 c • Na Ni Cd 1'b At Sa i.i 1.5 Soil into 6.4 12.9 8.6 6.4 IS 1.2 0,71 0,65 U.13 102 T 1.5 itrogen is very higli in relation to csubon (Low C:N itatio). It (lie waste pro+ltict is to he used as a raw material In co,iiposling, blend it will another nrllerhd with a high G:N nitio, The C:N mtio should he 20-30 for deal composting condiliorts. 'oluble salt level is very lilgl The compost cannot be tlsed as a landscape soil or polling media Without blending other materials to lower soluble salls 10 art aml)table level. Very high suluble salt,S likely indicate very sigh nutrient availability. T e a matching soil sample to further evaluaie fill and nutrient avallaliility. 'out ost lI is higher tha ideal for lam production. if the compost Avill he used'as a himisca )e or polling soil blend other materials or add elemental sulfur to decrease )11 to [lie desired range. /tea general role, add p P P>h p Il po� i, fi F I E; .25 lb. of elemental stl it per cu. yd. of soil to lower It 0.5.1.0 unit. One month after treatment, take a soil sample to deternikie if 1l is within the desired range. Saul le info. Lahoralo Results arts per million ttnless otlierwise noted Sample In A' I' $ (:rr All, 5' /r Airr /.n r;rr 1t Ah) r,7 c; OLD 1,61al 33429 15956 28372 19855 5323 5782 1253 221) 508 75A 13.4 322369 1N -N Waste Code: -NI14 Ft;S -NO3 Na N( Cd Pb At Se li II SS C:N DAM (:CMj AIE tons 3521 7.07 800 9.64 81.21 Deseription: OR -IV Composted. Swine Waste Urea Reciimmettdattona: ' `> , K�r: ; ' � Ntitriebts AVailablk for f�lrst.Crs1 t `` .' + y: MOM LM blssJs ' ` Otticr Ellemcnts"'y" Jbsitoli girt brtsts pik4florr Method N 'P205 A 20 'Ca Mg s ` : re ; r ' Afri 7rf Cir' ° ll rlfrt Cl Ara Ni Cd Pb Al Se U Broadcast 11.7 35.4 44.2 19.4 5.2 3.7 1.2 0.22 0.50 0.07 0.01 5.7 Soil Incorp 27.2 44.2 49,8 .24.2 6.5 4.6 1:5 0.28 062 0.11Y) 0.02 5,7 itrogen Is very 1041 in relation to carbon (i,o+v C:N Ratio). If the waste producI Ls t0 Ile used m .a rnv nmierial in con iposiirig, blend it whit another iimleri,l _ with a liigh C:N ralio. The C:N ratio should be 20-34) fur dCal composting Conditions. ,solobie:sall level 15 very high. Die compost cannot he used as a landscape soil or polling media 1011101.1t hlCndiilg other !Materials io lower soluble sally to iii acceptable level. Very high soluble salts likely indicate very NCDA onomlc Division' 4300„Reed Creek Roads Uii t NG'x76o7 G�fG5� �lq y �3r2G5 ' Gfo e : G reirii !ear"Farmer � Re ' ° rt Nos: W0i9p�i`�' " Z "�: sl nuttiertl �gahllitp Take a matching soil saki le 10urther evalua(c p"ii'and_iiutrlen;t aiialy lmilt R {, •., :Ka_+4dK tip�+...i'Y Rtii`-.•Y „,•*t 5 l $it t 7: t ompas; pii is higher than tdeai for plant prodtYclwn., if the compbst will be used as "a l�Yidscajic pr fwliin_g Soil, Ulei'ilo* ltier uii't&I'is or.add'eleniei<ital suif►ir to decrease pl l to the desirccl rani c. M,i a Ohei`al rule, add ).25 lt�. of elemental sulfur per co. of sail to loiser }ill 0.5-1.0 mill. One month'alier IrealnYcnt, Bike a soil s�ihlp eto ile c if"ifne If pll is'walYlll tlrc dcsirCd rasYgc. i� ------------------- I !- ./ ' NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY June 17,1998 Garth Boyd, Ph.D., Director Land & Nutrient Management Murphy Family Farms PO Box 759 Rose Hill, NC 28458 SUBJECT: Green Wean Experimental Swine Farm Garland Site Garland, North Carolina Sampson County Dear Garth: This letter is to clarify the Division of Water Quality's policy on non - conventional swine facilities. In a letter dated May 7, 1998, Mr. Kraig Westerbeek provided this office with a brief summary of the Green Wean Swine Farm located near Garland, NC. Mr. Westerbeek indicated that this facility was originally stocked in November 1996 with 240 swine. This number is below the 250 threshold of 250 swine as stated in North Carolina Administrative Code Section 15A NCAC 2H .0217 (1)(A). As the result of being below the 250 threshold, an approved Animal Waste Management Plan would not have been required. Also, Mr. Westerbeek stated due to his interpretation of the .0200 rules and the fact that the animals would be housed for less than 45 days, a permit would not be required per House BiII 515. NC Administrative Code 2H.0203 (Definition of Terms) (16) states the definition of a feedlot as follows: (16) "Feedlot" means a lot or building or combination of lots or buildings intended for the confined feeding, breeding, raising or holding of animals and specifically designed as a confinement area in which animal waste may accumulate or where the concentration of animals is such that an established vegetative cover cannot be maintained. The confinement period must be for at least 45 days our of a 12 month period and not necessarily consecutive days. Pastures shall not be considered feedlots under this Rule." 225 GREEN STREET, SUITE 714, FAVETTEVILLE, NORTH CAROLINA 28301-5043 PHONE 910-486-1541 FAX 910-486-0707 AN EQUAL OPPORTUNITY l AFFIRMATIVE ACTION EMPLOYER - SO% RECYCLE0110% POST -CONSUMER PAPER Dr. Boyd Page 2 June 17, 1998 The main point with this definition is 45 days out of a 12_month period and no ntppssarily consecutive days. By definition, the Green Wean facility would be considered a feedlot. Mr. Westerbeek's letter indicated that on March 30, 1998, a pilot test of 2,600 nursery pigs were stocked into this facility to study performance. You indicated that the 2,600 nursery pig waste generation would be equivalent to the 240 animals previously stocked at this facility. Thus, you were implementing a Steady State Live Weight Equivalency for the nursery pigs. The Steady State Live Weight issue is still very controversial. The Inter -Agency Guidance Committee appointed by the 1996 Session of the General Assembly has not as of this date resolved this issue. Until this matter is resolved, the 250 swine threshold for requiring a Certified Animal Waste Management Plan/Permit will take precedence. Since this pilot study was initiated in November 1996, the Green Wean facility will be considered existing. Should you keep less than 250 animals on this farm, a Certified Waste Management Plan would not be required. Should you desire to stock this facility with more than 250 animals, a permit to operate would be required. I have discussed this matter with Sue Homewood, DWQ, Non -Discharge Permits and Engineering Branch. Sue indicated that a General Permit for this facility could be attained by Murphy Facility Farms, provided all the appropriate information about this facility is submitted. At a minimum, the following information should be submitted for permit approval to our Permits and Engineering staff- (1) Complex Size: (a) Size of buildings (b) Number of buildings (c) Number of animals proposed per building (2) Waste Generation (a) Volume to be generated (b) Disposal method (c) Storage plan if waste is stockpiled (d) Waste nutrient content O-M Dr. Boyd Page 3 June 17, 1998 (31 LgDd Area (a) Map of Green Wean Complex (b) Fields and acreage to be utilized (c) Crop type (d) Location distances to houses, property lines, ditches, and surface waters (e) Soils evaluation The above information would be equivalent to information required for a Certified Animal Waste Management Plan certified by a Technical Specialist. Croce the above information is received, a General Permit for the Green Wean farm would be given consideration for a General Permit. Should this facility be restocked with more than the threshold number of animals (250) prior to receipt of the appropriate permit, an enforcement action would be inevitable by this Division. If you have any further questions, feel free to let me know. GD/bs CC' Sue Homewood, P&E Sincerely, Grady Dobson Environmental Engineer Y4 ' NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEviLLE REGIONAL OFFICE f DIVISION OF WATER QUALITY April 15, 1998 I0j a UVE31. R R ! I I R R Dr. Garth Boyd P.O. Box 759 Rose Hi11, NC 28458 Subject: Request for Information Green Wean Swine Farm Sampson County Dear Dr. Boyd: On April 8, 1998, staff from the Fayetteville Regional Office of the Division of Water Quality conducted a site investigation at the Green Wean Facility located on Ebenezer Forest Road at the request of the Division of Soil and Water to determine if the facility was required to register the facility. The investigation revealed that the facility had approximately 1000 wean pigs in one of the houses. The Division of Water Quality requests that the following information be provided for review: 1. Information regarding the date of construction of the farm, design capacity and any additional historical information. 2. information regarding the date that the farm was converted to a nursery and stocking occurred. Please provide the above information and any other pertinent information in regard to this facility to this office on or before May 15, 1998. 225 GREEN STREET, SUITE 714, FAYETTEVILLE, NaRTH CAROLINA 28301-S043 PHONE 910-496-1 541 FA% 910-486-0707 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 509E RECYCLED/10% POST -CONSUMER PAPER Dr. Garth Boyd Page 2 Green Wean Farm If you have any questions concerning this matter, please do not hesitate to contact Mr. Robert Heath, Environmental Specialist, at (910) 486-1541. Sincerely, Robert F. Heath Environmental Specialist cc: Sue Homewood - Compliance Group Wilson Spencer - Sampson Co. NRCS Audrey Oxendine - DSWC Fayetteville Office Central Files - Raleigh Murphy Family Farms State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Govemor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Murphy Family Farms Green -wean Farm PO Box 759 Rose Hill NC 28458 Attn: Kraig Westerbeek Dear Kraig Westerbeek: / 0IT • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 10, 1998 11 EC H E fiLJ .9/8 'EVIU e Subject: Certificate of Coverage No. AWS820723 Green -wean Farm Swine Waste Collection, Treatment, Storage and Application System Sampson County - In accordance with your application received on June 30, 1998, we are forwarding this Certificate of Coverage (COC) issued to Murphy Family Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Green -wean Farm, located in Sampson County, with an animal capacity of no greater than 2600 Wean to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in `accordance with NCGS 143- ' 215.6A through 143-215.6C including civil penalties, criminal penalties, `and injunctive relief. f Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% past -consumer paper Certificate of Coverage AWS820723 Green -wean Farm Page 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be fmal and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely ALA. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File e-Hb v ',, F:7ka) 2�7— 72-3 MEMO From: To: Division of Water QQuafity Date: � � �`" Subject: C'��� � tee o i �n� + do � qak oLka � 0 �'s L�- a� ` w r cc�n -e erns I comffri-)�D-- 4 J998 FAY � ai�g REG. OFFICE AS A- NCDENR North Carolina Department of Environment and Natural Resources PO Box 29535, Raleigh, North Carolina 27626-0535 / Phone: 733-5083 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existingd Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Gr t.-_V% — e ,,� FC, ,r 1.2 Print Land Owner's name: /A T::�k w, % 1-, �nrnn S 1.3 Mailing address: t 7J/ City: g e V{ I r 1, State: G Zip: $ Telephone Number (include area code): �1Q) R 9 1.4 County where facility is located: 1.5 Facility Location (Directions from nearestlmajor highway. Please include SR numbers for state roads. Please include a copy of a county road map +with the location of the farm identified): r ,,,� [,a; a,� !�f C i-c, �Ce_ Nl Z4 'incr.;n rC�S rrir;, Av- ,4\ni 5�QH. �', 1.0 a^ tticc n yF1 5 11 . j-=i1u.;� 14 k% -.y. 1.6 Print Farm Manager'snname (if different from Land Owner): �t.1 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): IIVuC2),Ij �o.rrr S 1.8 Date Facility Originally Began Operation: 1j ({ j (99 1.9 Date(s) of Facility Expansion(s) (if applicable): jVA A 2. OPERATION INFORMATION: 2.1 Facility No.: A -""% (county number); (facility number). 2.2 Operation Description: �,Z,-tee operation - Certified Design Capacity Is the above information correct? = yes; Fno. If no, correct below using the design capacity of the facility The 'No. of Animals" should be the maximum number for which the waste management structureswere designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals Wean to Feeder X(Z*D Layer Dairy Feeder to Finish Non -Layer Beef Farrow to Wean O# sow) Turkey Farrow to Feeder (# sow) Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 1/28/98 Page 1 of 4 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 19 a. ; Required Acreage (as listed in the AWMP): 33. 00 2.4 Are subsurface drains present within 100' of any of the application fields? or NO (please circle one) 2.5 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or NO (please circle one) 111A 2.6 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) <�r NO (please circle one) What was the date that this facility's swine houses and lagoon were sited?. 66, 15- z, _ ^ What was the date that this facility's land application areas were sited? $qev%. 1:�:. 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Aanlicants Initials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 32 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAMAP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations, i%e CAWNIP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3 2 The method by which waste is applied to the disposal fields (e.g. irrigation, injecrion, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops gown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.1 I Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3. l 5 Lagoon/storage pond capaciry documentation (design, calculations, etc.) If your CAWMP includes components not shown on this list, such as irrigation design or site evaluation, please include the additional components with your submittal. FORM: AWO•G-E 1/28/98 Page 2 of 4 Facility Number. Facility Name: 4. APPLICANT'S CERTIFICATION: ` I, /' ,n ,� (Land Owner's name listed in question 1 2), attest that this application fob — ILA3co% v"\ (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will i)e retSKmed to me as incomplete. Signature Date �rlfoI9 - 5. rAGER'S CERTIFICATION: (complete only if different from the Land Owner) i, C ✓ Zs G e (Manager's name listed in question 1.6), attest that this application for C, rp G .-% — 6e Q n (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Sign a n �� Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 R4LEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 1/28/98 Page 3 of 4 DIVISION OF WATER QUALITY REGIONAL OFFICES (1/98) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704)251-6208 Fax (704) 251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polls Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancey Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910) 486-1541 Fax (9I0) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (919) 946-6481 Fax (919) 975-3716 Beaufort Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supervisor 3800 Barrett Dr. Raleigh, NC 27611 (919)571-4700 Fax (919) 733-7072 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance " Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 29405-3945 (910) 395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (910)771-4600 Fax (910) 771-4631 _ _ :� Alamance Rockingham AlIeghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-G-E 1128/98 Paae 4 of 4 POULTRY DRY LITTER MA1'AGEtifEi~T PLA JN xistin<► or `e%v or Expanded (please circle one) General information: Name of Farm: G te_ e% - (.Jce}-r. ��•✓ - _ Owner(s) `ame: k'A wr r-.. Phone No: �i0) ' a 1 1 } Mailing Address: t� t�. c-a,. 759 _ Alen D '9 '5 T ur County: JUN J 0 l96 Operation Description: , Type of Poultry Ho. ofAnimals TypeVf_?V__1_7 No. 0 Turkey O Broiler J' Turkey Breeder 0 Broiler Roaster 0 Turkev Brooder (Poult) i7 Broiler Bre:der O Turkev Grower Hen C u] r> e- 0 Turkey Grover Tom Manure Handfing Method: Quzntir,ofLiner Producea i] Wino;_ Li-t. - 0 'Aanur- Cake ��Od kc� . "JGo►n - Qe_JP- e' Total L iaer Proc:::ed 434-3 iD�cJ 5 I (ive) verify that all une above information is core.-, and will be updated upon changing. I (we) understand the operation and m_inienance oroc:dures es:abiishtd in the dry liner managernenr pion for Eh: farm a_rted above and will implement znzsc _rocedures. I (we) kr'ow ;;,at any expansion to the existing design capacity of the ws:c treatment and storage systern or corstrumion of r:_w facilities will require a new dry lazcr manzee:zent Diann to b. completed. I (w=) undt.stand that the animal tip-=ste application program shall be effectiveiv maintained : n.: op"Eed as a ,neon-Ctscharge sVSIem to prevent tt:e discharge of waste to surtaCl- wnt Mrs. wetlands or sumac_ WZt'_: drainage systems (except for storm events exc-tiding the 25-year, 24-hour storm). The producerithird par-; applicator must report by telephone to the appropriate Division of Water Quality (DLi+Q) Regional Office as soon as possible but in no c?Se more than 24 hours or the next business day following the occurrence or rs, I;aowledge of the oCCUr enCe of Z.-,V failure of the animal waste system or =sport system that results to a discharge to zhe su,iace waters o f the stzle Oran over application of waste. (See the ar-ached map for the regions coveredby_:ai;� DV Q regional officn). Cor,Dliance with the recommendations contained in this plan is the sole responsibility of the farmer/third parry applicator. Any questions concerning the enforcement of this plan should be addressed :o the regional off ice of ;be North Caro€€na Departmcm of Environment, Health and , latural Resources, Division of Wattr Quality, Vv/ater Quality Section (see at'tachcti map)_ ,`lame of Land Owner: �%.A. T V, rr% 5 Signature: ,Name of Manager(ifdifferen g4owner): G ✓� �� �+ � Signature: A Prep3rati, Address: Date: Gil Lr1 T Date: (,ow98 Date: (of/(ol� _ phone.. . If technical :ssiStan c: is provided in the c1cvciopm=,( of this plan, the person providing assis:aner should sign thr fort_ DPLNIP--.'•larca i7, 199:—Page3 DRY LITTER MANAGEMENT PLAN GREEN WEAN FARM SAMPSON COUNTY 2/23/98 The following plan addresses the waste management procedures for the Green Wean Farm located on SR 1211 in Sampson County. This facility uses a dry litter system similar to poultry houses to capture the waste produced. The litter produced will be spread on surrounding fields as outlined in this plan. The following waste will be produced by this facility: -2600 hd. wean -feeder x Albs beddingAb gainx401bs gainx7turns/yr.x3lbs litter/lb bedding= 436.8tons litter x 6.4lbsTN/ton(avg.)=- 2795.5TN Total Nitrogen Produced= 2795.5 lbs The following fields will be used for waste application: Tract Field Soil Type Acres T2728 1 WaB 32.39 2 WaB 6.00 3 WaB 13.5 4 WaB 14.92 T 10174 1 WaB 5.26 2 WaB 2.36 3 WaB .63 4 WaB 2.72 T3311 1 WaB 1.49 2 WaB .40 3 WaB .63 4 WaB 1.40 T3318 1 WaB 8,76 T3321 1 NoB 2.75 T3315 1 NoB 21.54 2 WaB 2.40 3 - WaB 25.41 TOTAL 142.56 acres The following Nitrogen rates should be used on all fields for the crops shown: Corn 93.75 lbs N/acre Preplant(March-April) Soybeans 100.0 lbs N/acre Preplant(May-June) Wheat 96.0 lbs N/acre Preplant(Sept-Oct.) Rye(grazed) 50.0 lbs N/acre Preplant(Sept-Oct.) With all fields in a corn/wheat/ bean/ rye rotation, grower will be able to apply and utilize 24,218 Ibs N in a years time based on the RYE's of crops being grown. For the purposes of this plan, the grower is required to have a minimum of 15 acres of corn, 15 acres of soybeans, and 30 acres of wheat available each year for waste application. All applications will be made preplant_ The crop rotation shown will require the grower to maintain a minimum of 180 days storage area for stockpiled manure. To provide this storage, the grower will construct an earthen area for stockpiled manure of 10000 cubic feet or more. This area will be graded to divert surface water from the manure stack and stockpiled manure will be covered at all times. These precautions will prevent nutrients from leaving the stockpile area via surface runoff. When stockpiled litter is to be applied, it will be loaded on manure spreaders by front end, or slid -steer loaders and broadcast onto the fields. Please refer to the attached set of required specifications for dry litter. These specifications include guidelines for application, stockpiling, and record keeping. Additional guidelines include: 1. No waste shall be applied within 100 feet of a well 2. No waste shall be applied within 50' of a public right of way. 3. No waste shall be applied within 50' of a perinial stream or wetland. 4. No waste shall be applied within 20' of an open ditch. Also included as part of this plan are all necessary agreements for landowners receiving waste and for third party applicators. Grower should keep records on the attach DRY 1,2,and 3 forms and should refer to calibration information for the calibration of spreaders used for application. Nitrogen generation values are based on averages and could/ will vary from those outlined in this plan. Grower MUST sample litter prior to application to determine exact Nitrogen concentrations. Required Specifications 1. Dry litter will be sampled as close to the time of application as practical but at least within 60 days of land application for waste analysis. The state average N content for dry fitter as shown in the tiVorrh Carolina Agricultural Chemical Manual published annually by NCSU may be used to calculate application rates in lieu of individual waste analysis; however, waste analysis is still re.quir_d. For more information about proper procedures for sampling manure for r ntnt anal -vats, see Cooperative Extension Se; vice publication number AG-139-33, SoilFacrs: ;Vaste analvsis. 2. Liter will not be stockpiled within 100 fee: of perennial streams or eroundwater wells. 3. Solis from fields receiving poultry litter applications will be sampled annually for as:andard soil fertiiiry analvsis. For mot_ information about proper procedures -for sampling manure for nutrient analysis, se- Cooperative ' —Extension Service publication number AG- 39-3D_SoilFacrs: Careful Soil Scmpling 1 ne Key to Rel:aale Soil Test Information. �. Lime will be applied in accor-_-;-nce with the standard soil test repot, to assure suitable conditions for C.-OD Qrowth. .S, Altemate fields will be used for land application of litter should soil copper and zinc concentrations .. react. a /evil thavis-potentially harmful to the re__ivina crop. For more information about excessive sot] copper and zinc levers, contact a tec:.nical specialist that worts for the Cpope a,ive L:ctension Service, :`iarural Resources Corservation Service, Nor-Lh Carolina Dcpar=m cent of ='c:titure or the local Sail and Water Conser raron Dis-u ict. 6. Li er will be applied at rates ;,OE to cxcead the a4ronormic nitrogen rate of the re-ceivire cop. Rates shouid be based on NCD.-k soil test recornmendations or alternatives ziven in NN.CS s=ndards, such as realistic yield exoecm:icrs. For more information about realistic yield exzec:ations, contact a technical specialist that works for the Cooperative .Extension Se -vice, Narurrl Resources Conservation Service, North Carolina Departmeat of Agriculture or the local Soil and Water Conservation District. 7. Rccord Keeping for Land Appiication: a. records will be kept for L<hree years of soli test and waste analvsis results. b. Records will be Dept for three years indicatine the location of fields and rates at which litter is land applied. (See .fit-,,chtd Forms DPY -2 and DRY-S) If.a third party contractor is used for cleanout of the poultry houses and/or land application, the owner/manager of the poulr7v operation will: a. Keep a record of the nacre, address and phone number of applicator (See Third Par'-V Applicator A fire=:merit) b. Keep a record of the amount of litter rt moved (Fort, DRY-1) c. Provide an appropriate waste analysis to the third pasty applicator d. 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"Vif?,tia �t.i.11 aµ. t^i '�r `. i / V T IcaA t' Bob 1 vv E J° Ta • Bog - PY . - 1l �� �)! r• NOHop,Ra _ ^� tvaB pn. :*^.'r - j� Le► �. 1 $" ._ 1a1 RD Boa `r 906 ti-G ::. G°A RDA f, Re I NOS g - '.•a• rry 8°S / _ To Tn _,/!E AuMae ll Wa8 T°' =' �'. •, a c •W BOB -a Re was : _ .Hobbs .0 ..5 Ra R KOA wM .ti _ _ - .i�- ti4.�;::•..~... �,' A --To-•- was t;• was wag I oA z ' want": i, •` _ NOA "" �„ _'� .� Bob _ - '�o Gp Fo Re ia9RO Y - i::r Co n vJa$ Ln 0 NoA ro � Re "�• ' = s � was Kok' Bo8 wap . BOB ru _ ..ems � _ -{'f�f ' � �" ---'�• Via' _ ' ::t -- swab Fo' ,fr'�- _ -- : �•=:.•,, -�� �•�"" $ •�'�- •':`'t7 •,`'1Na Rerl-� Sn.. N°A' � •'� ,•~ - .p ]. wa ' Sr AU NoB / ,:j. __':F:�R-- --�_. '�_� _BAY - _ - - •�- �� :�.0 ..--JJ •'i�`1` '•r . : l:.' - ' ..� 9°8 ,I' Au ^ UD We BOB wo waB.! was ` t�'; :•' _ was. B°9 _"-BOB • LT y s_- Nab •. �_.-� ••a�'�''� ;=m��,�`�' • -,... i � - � � � •.- - W ._. •"" - _ ';' eae t ter` Wa6 7��c.- _ ze_y:-:. _�\4 _ - 17' •�' - i- '��r• Yt. "•`:��i.-,f.. -s� e��3r ' _' � - � . .. - o s j Q5 `�'?--��r,.�;.: Nob - ia:.:�•.•'`y`K `- .'?N�_4'i .r ; _� ^ - ti+•�`. �. . �A.r' :.' waB ''- "" Ro' 'yi _ gag _ •= _%�••: a8 BOB SOB N°H �• •''D 7i� - .f:. - iyq:...`` 17 INAC Cl • '�-Ta "1_ST •:,'] -�'N• c_..- w .'+F, 3•`. N. Pr•. _' r !ta - ,`. +`` f'- - !•' •'ii� - _ ".• was U' IT BOB F_XAMPLE SHARED R.E5P0\s1BILITY AGREEMENT FOR LA,SD APPLICATION OF POULTRY LITTER L The conditions listed below are required by the State of North Carolina to protect water quality. These conditions apply to Iitte: removed from operations with housing capacity for more than 30,000 birds. The poultry liner covered by this agreement was removed on 199 from the poultry operation owned by located at in County. a. The litter must be managed to ensure that there is no discharge of the litter to the su f"ace waters. b. Litter will not be stockpiled within 100 feet of perennial streams or wells. c. Waste sampling and providing a copy of the waste analysis to the applicator is the responsibility of the producer. This information will be used in determining the application rate. The applicator will provide the waste analysis to the landowner or land user as appropriate. The stare average N content for dry litter as shown in the Xorth Carolina Ag iculrural Chemical Manual, published annually by NCSU. may be used to calculate application rates in lieu of individual waste analysis; however, waste analysis is still required. d. Application rates will be calculated to not exceed the agronomic nitrogen needs of the receiving crop. e. Lincr will be applied at rates not to exceed the agronomic nitrogen rate of the receiving crop. f. Soils from fields receiving poultry liner will be sampled annually. d. Soil pH for all fields on which liner is applied will be maintained in accordance .with, the standard soil test report recommendations. h. Should soil copper and zinc concentrations reach a level that is potentially ham, ful to the receiving crop (above 700 on the NCDA soil test report), the land owner or land user should contact a qualified specialists to discuss options for future applications of litter. i. Record ke-_ping for land application. 1) Records will be kept for three years of soil test and waste analysis. ?) Records will be kept for three years indicating the location of fields and rates at which litter is land applied. II. I the Iandowner or land user of fields where litter is applied accept responsibility for items a b. h and from par I. Print Name Prone Number Signature Date III, I the applicator agree to meet items a, b and all remaining conditions not accepted by the landowner or landuser in Pan II above. Print Name Signature Phone Number Date DPLM? Mamh 17. 1997--?3V 5 Dry Litter Utilization Agreement for Leased Land (Example) I, hereby give permission to apply waste from his poultry production facility on acres of my land for the duration of the time shown below. I understand that this manure contains nitrogen, phosphorus, potassium and trace elements, and when properly applied should not harm my land or crops. I also understand that the use of animal manure will reduce my need for commercial fertilizer. Adjacent Landowner. Date: Manure Producer: Date: Technical Representatives: Date: Term of Agreement: I9— to , DPt_NIP March 17, 1997—Pagc 6 Dry Litter Utilization - Third Party Applicator Agreement (Example) I, herebv acknowledge that I have received a copy, have read and undersmnd the Dry Litter Management; Plan dated that was developed for/by for their facility located at in County_ I hereby agree to manage and land apply the dry poultry litter that I received from this facility in a manner consistent with the requirements of this Dry Litter Management Plan and keep copies of all required records as specified in the Plan. Furthermore, should I choose to use and an alternative waste utilization system, such as composting and marketing, the Depa=ent of Environment, Health and Natural Resources, Division of Water Quality Regional Office trust be notified in writing. Third Party Recriven Date: Manure Producer. Technical Representatives: Date: Date: Terra of Aaresment : .19� to , DPLMP 'A=h 17. 1"7—P2st 7 Worksheet: Crop Nutrient Requirement Worksheet. Use one worksheet per crop. Example Your Farm 1. Crop to be grown Corn ?. Crop realistic yield expectation from MRCS standards or farm records 110 bu/acre 3. Nitrogen fertilization guidelines per unit of yield (see Table 1) 1.0 lb N/bu 4. Cron Nitrogen requirement (? X 3) 110 lb N/acre - 3. Starter fertilizer tutroeen 25 lb Ni/acre 5. Commercial f_-rtilizer 0 lb N/acre 7. Crop Nitrogen need from poultry dry litter minus 5 rrunus 6) 85 lb N/acre 8. Poultry •dry litter Plant -Available Nitrogen (,Note: If using an NCDA Waste Analysis, skip to Sc.') a) Total nitrogen composition of litter from farm average'-, or state average as shown in the MC A-gricultural Chemical _Vamcal. 38 lb iNhon b) Nitrogen availability coe?ncient (sce Table 2). 0.5 c) Plant -available nitrogen (a X b) or from Waste Analysis. 19 lb Nihon 9. poultry dry litter application rate (7 = 8) 4.5 ton/acre 10. Acr--s of crop to be grown 95 acres 11. Total litter required to meet the asronotnic N requirement for this field (9 X 10) 427.5 tons ` waste analysis is rrquircd within 60 days of land application. Liner application rues can be based on average nutrient content values for the f= pruvidVaq waste sarsipizi tequircd is be _ kca are used in the development of the average values_ Y 3 f] 998 DPLNSP—March 17. 1997—P7;c 3 Table 1. Nitrogen Fertilization Guidelines per Unit of Realistic Yield Commodity lb v/Realistic Yield Expectation Corn (grain) 1.0 to 1.25 Ib N/bu Wheat (grain) 1.7 to 2.4 lb N/bu Rye (rain) 1.7 to 2.--'r Ib N/bu Oats (grain) 1.0 to 1.3 lb N/bu Barley (_rain) 1.4 to 1.6 lb N%bu Soybean (grain) 3.5 to 4.0 lb N/bu Tritica-!e (grain) 1.4 to 1.6 lb �11bu Sorghum (grain) 2.0 to 2.5 lb Nlcwt Corn (silage) 10 to 12 lb N/ton Sorehunn-sudangrass (hay `) 45 to 55 Ib N/cln, ton Pearl vlillet (hay') 45 to 55 lb \T/dry ton Bermudaarass (hay') all areas of the state 40 to 50 Ib l idry ton Tall fescue (hay') 40 to 50 lb N/dry ton Orchard grass (hay') -0 to 50 lb N/dry ton Timothy (hay') 40 to 50 lb NIT/dry ton Small grin (hay) 50 to 60 lb v/dry ton Cotton 0.06 to 0.12 Ib N/lb lint Pine trees =10 to 60 lb N/aerelve_r Hardwood trees 70 to 1001b Ni/acre.�year ' Reduce N rate by 25 aercent when _gg ing. Table 2. First year nitrogen availability coefficients for poultry litter. Applicast -u arion Method Nitro -en �,vailab iliry Coefficient Broadcnincorporated 0.3 Broadcast - iacoroonted 0.6 DPL.NIP—r 2mh 17. 1997—?aze 9 Worksheet for Calculating Poultry Litter Production The total amount of litter removed from farm production facilities can be estimated by the following method. The amount is somewhat dependent on the type and amount of litter added initially and may vary by as much as 20% depending on the farm practices. Broiler House Litter Typical Actual a. Number of birds per flock: 25000 b. Number of flocks per year: 5.3 c. Pounds market live weight per bird: 4 d. Tons litter per 1000 birds per flock: I e. Tons litter per year (a x b x d =- 1000) : 145 Broiler House Manure Cake Typical Actual a. Number of birds per flock: 25000 b. 'Number of flocks per year: 5.3 c. Pounds market live weight per bird: d. Tors cake per 1000 birds per flock: 0.3=1T e. Tons cake per yeaz (a x b x d -= 1000) : 50 Broiler Stockpiled Litter Typical Actual z� 4 a. Humber of birds per flack: 25000 b. dumber of flocks per year: c. Pounds mazket live weight per bird: I Tons litter per 1000 birds per flock: e. Tons litter per year (a x b x d _ 1000) : s= C= IVEt_, OUN i 4 DPLy1P Mwr-t 17, 1997—Pzze 10 5.8 4 1 145 Broiler Roaster House Whole Litter Typical Actual a. Number of buds per flock: 12500 b. Number of flocks per year: 4 c. Pounds market live weight per bird. 8 d. Tons litter per 1000 birds per flock: 2.6 e. Togs litter per year (a x b x d - 1000) : 13 0 Broiler Breeder House Whole Litter Typical Actual a. Number of birds production facility capacity: 5000 b. Days per _year birds in production facility: 365 c. Pounds market live weight per bird: 6 d. Pounds litter per 1000 birds per day: 131 e. Tons litter per 1000 bird capacity per year: (b x d _ 7000) 14 f. Tons litter per year ( a x e _ 1000) : 192 Turkey Brooder (Poult) House Whole Litter Typical Actual a. Number of birds per flock: 20000 b. N L ber of flocks per year: 7 c. Average pounds market live weight per bird: d. Tons litter per 1000 birds per flock: e. Tons litter per year (a x b x d _ 1000) 2.5 .75 105 DPLNIP --M-ch 17. 1997—Pagc 11 Turkey Grower Hen House Whole Litter Typical Actual a. Number of birds per flock: 12000 b. Number of flocks per year: 3.4 c. Pounds market live weight per bird_ 16 d. Tons litter per 1000 birds per flock: 5 e. Toros litter per year (a x b x d _ I 000) : 204 Turkey Grower Hen House Manure Cake Typical Actual a. Number of birds per flock: 12000 b. Number of flocks per year: 3_d c. Pounds market live weight per bird: 16 d. Tom cake per 1000 birds per flock: 1.7 e. Tons cake per year (a x b x d _ 1000) : 70 Turkey Grower Tom House Whole Litter Typical Actual a dumber of birds per flock: 8000 b. Number of flocks per year: 3.4 c. Pounds market live weight per bird: ~� 25 d. Tons litter per 1000 birds per flock: 7.5 e_ Tons litter per year (a x b x d _ 1000) : 204 DPLNIF— iarcy 17, 1997—Pagc 12 Turkey Grower Tom House Manure Cake Typical Actual a. Number of birds per flock: 3000 b. Number of flocks per year: 3.4 c. Pounds market Iive weight per bird: 25 d. Tons cake per 1000 birds per flock: 2.5 e. Tons cake per year (a x b x d _ 1000) : 70 Turkey Stockpiled Litter Typical Actual a Number of birds per flock: 8000 b. Numb--r of flocks Der year: 3.4 c. Pounds market live weight peer bird: 25 d. Tons litrer per 1000 birds per flock: 6.6 e. Tons litter per year (a x b x d ; 1000) : 180 Turkey Breeder House Whole Litter Typical Actual a. Number of birds production facility capacity: 6000 b. Days per year birds in production facility: 365 c. Pounds live weight per bird: 20 d. Pounds litter per 1000 birds per day: 204 e. Tons lister per 1000 bird capacity per year: (b x d _ 2000) 37 f. Tons litter per year ( a x e - 1000) : 212 f)PL%1P `larch 17, 1997--?:oe 13 optional Worksheet for Balancing Poultry Dry Litter Production and Utilization - Includes Land Owned and Leased by the Farmer t11 t21 I oy i;l Dr. Litter Manure Applied io :'leij FarvJSdd /Tract Acre t Crop Apptication Rafe (2) W tsi { { mnvxre uxts I I I ! I I I I I I I � I ! f f • I I I 1 I { I I f � f I ! I I I I I I f ! I ! I I I ! I I I I I � I I I I ! I I I I - Drr UApPk-"I . Bd--re T W D,. I.;—A,,Wd. u� - .. • TwW Drr WLr f,+axas. From Crop Nutrient Requiremcnt Worl;shc_t _ From Crop Nutrient Requirzment Worlsh== ' From Rovv (a) of WDrLsheeu On -Farm Plant Available Poultry ylanurc Nutricnts Produced DPL%4P 1iar_h 17. t997—Nge t-t Form DRY-1 Dry Litter Cleanoul Records rarm Owner Third Party AplAcalor Owner's Address Third Pally Applicator's Address Owners Phone N Third Parly Applicator's Phone N {1) (3) (4) Use of Llller Dale mmlddlyr N of Loads Removed Spreader Volume (cubic feel) Spreader Capaclly ' (Ions) Total Removal (tons) (4) x (2) 'Temporary Storage (Ions) Spread on Farm (lolls) Removed from Farm (tons) Other ] (Ions) i Totals ' Cinl ba found in opernlur's imunial lur Ilkc spreader. Conluel a luclll klcalcr if YOU du uol lukvc yarn• owner's nun1md. ' See «11:1c114A shim for formttlu. ' rEulia-al'! Ira: (i E. , E:aEllc feed, disrkibkEle+l orI n k fektilieer, CIc.) Forat DRY-2 Farm Owner Spreader Operalor Dry Litter Applicatiuil Field Record For Recording Dry Liller Application Events on Different Melds Traci H F'leld A Dale (mmlddlyr) Crop Type Field Size (acres) Application Melltod' N of Loads f er Field Volume of loads (cubic feel) Spreader Capacity' (Ions) I ' ,1 ' 51 n sail incorporated (diskcd); lilt A 11FOR(ICn51 (surface applied) ' Ctn► I,e found ill uperldor's rimuand for the sprcuder. Cultlact a lucid dcaier iryou du riot imyc your a►s mes i mmmi, ' Scc n11iLL'IIL'II Ctlli1114011 ShcLl rur Ilse runuula. Forin DRY-3 bacl N Field Size (acres) = (A) Farm Owner Owner's Address Owners Phone N Dry Litter Application Field Record One Form for Each Field Per Crop Cycle Spreader Operalor Spreader Operator's Address Operator's Phone It From Anlmal Waste ManaUmnent Plan Crop Type Recommended PAN Loading (lb/acre) = (0) (1) (2) 13) (4) (5) (6) (7) (0) Dale (nlrnlddlyrl 0 of Loads Per Meld Weilhl or Loads (tons) Total Welydhl (tons) (2) K (3) Wolglal Per Acro (louslac) (4) + (A) Waste Analysis' PAN (lUflan) PAN Applied (Wlac) (6) (5) Nilrooen Dalance' (Ibrac) lo) - (7) I Crop Cyclo Totals I I µ j Owner's Signature -Spreader Operator's Signature ' Lan l,c rwmd in operator's maimal lair llic spreader. Cmdacl a lucnl dcaier iryuu du net have your owuer's mamull. " 5ce )•uur,vash: rlumagentt:nl plan fur sam)diu6 rrequeacy. At n minhuum, ►vaste om,lysis is required wilhial 60 aldys or inmi applicmim, events. ' I`nler Ile value received by snbimcliuL cullraaau (7) liunl (11). C:uu61111C subil;l0ind whiltiu (7) filial col,lartn (9) E'ullu+via4t: Cull aallplica,lllm L'1mil. CALIBRATION OF MANURE SPREADERS Effective utilization of manure is not possible if you do not know how much is being spread over a given area. Calibration of your spreader is a simple and effective wzv of improving utilization of nutnenu 4-1 manure more effectively. Onhv by knowing the application rate of your spreader carl you correctly apple manure to correspond to your crop needs and prevent water quality problems through the over application of animal manure. Applicators can apply manure, at varying rates and patterns, depending on fonvard gavel and/or PTO speed., Rear box settings, Qzte openings, operating pressures. spread widths and overi* S. Calibration defines the corribinazon of s--ztin¢s and travel speed needed to apply rnanure, bedding or wasie«ater at a desired mie and to ensure uniform appllcation. Spreader Capaciry Liquid spreader capacities are normally rated by the manufacturer in gallons. ylultiply by 0.0042 to get tons. Solid and se_:i-solid spreaders are razed by the manufacturer either in bushels or cubic leer (multipit• bushels by 1?4 to get Cubic meet). ylost spreaders have r%vo rating capacities: (1) struck or level 5.ffl. and (2) heaped. Calibration of solid manure spreaders based on its caaaciry (volume) is difficult to estimate accu.-ateiy because the density of solid and semi -solid manures are quire var-;able. Density is the we ahz of -The manure per volume of manure ( pounds per cubic foot). Vlarure density varies depending on the type --1d amount of -bedding used as well as its storage method. Therefore, if you estimate spreader application rates as the volume of the rriantse the spreader holds you are overlooking the fact that some manure w4iehs more than other manure. Ins can cause a signi"r c2.7t e-or when calculating manure application rates. Since manures and litters have eiuerei t densities, an on -farm test should be done. To dete:zni.ne the load (tons) of a manure spread--,-= 1. Weigh an empry S-ealion bucket. ?. rill the bucket level full with the material to be spread-. Do not pact —thllt,.ate'lal in the bucket but ensure that it settles similar to a loaded spreader. 3. Wtizh the bucket again. Subtract the empty bucket weight from this weight to calculate the weight of the contents. 4. Multiply weight of contents by 1.5 to calculate pounds per cubic feet, density. UPL'-IP '—loch 17. 1997—P.L--c 13 w 5. iviultiply the manure density by the cubic feet capacity of the spreader and divide by 2000 to get the tons of material in a spreader load_ %veight of 3 ¢al manure x 1.5 x spre_der capacity (ft `) Sprcadcr load (tons) 2000 Solid and Semi -Solid Manure Spreaders In order to calibrate a spreader for solid manure (20 percent or more solids), the following materials are needed: 1. Bucket 2. Plastic sheet, tarp or old bedsneet_ .An even size, 3 feet by 8 feet, 10 feet by 10 feet, or 12 feet by. 12 feet. will snake calculations easier_ 3. Scales Calibration method. 1. Locate a large and reasonably smooth. flat area where manure can be applied. ? Spread the plastic sheet, tap or bed sheet smoothly and evenly on the ground. 3. Fill the spreader with manure to the normal operating level. Drive the spreader at the normal application speed _oward the sheet Dread on the around. allowing the manure to begin leaving the spreader at an even, normal rate. y A. Drive over the sheet at the normal application speed and settings while continuing to apply manure. If a rear discharge spreader is used, three passes should be made: first, drive directly over the center of the sheet, the other two on opposite sides of the center at the normal spreader spacing overlap. 5. "Weigh the empty bucket and plastic sheet, tarp, or blanket. 5. Collect all manure spread on the sheet and place it into the bucket. 7. Weigh bucket and manure and subtract the weight of the empty bucket and ground sheet. This will give you the pounds of manure applied to the sheet. 8. Repeat the procedure three times to get a reliable average. 9. Determine the average weight of the three manure applications. t)PUMP—March 17, 1997—rage 19 10. CalcuIate the application rate using the following formula or Table 5-3: Application rate (tonslacre) - lb m2nure collected x 3I.73 sheet length (ft) x sheet width (ft) 11. Repeat the procedure at different speeds and/or spreader settings until the desired application rate is achieved. Example: What is the application rate (tons per acre) if you collect 3.5 pounds of manure on a 10-foot by 10-foot tarp during a calibration run? Application rat.- (tons acre) 8.= lb manure x 21.79 loft x tort 'fable 5-3. Calibration of Solid :Manure Spreaders Pounds of Manure ions of Manurc Applied/Aare Anolied to Sheet Size of Ground Shee: 8' x 3' 10' x 10' 1 2' x 1 1.35 tons;aC.-C 1 0.34 0.22 0_ ? 5 3 0.68 0,44 0.30 3 1.02 0.65 GALS 4 1.36 0.87 0.61 5 1.70 1.09 0.76 6 . 2.04 1.31 0.91 7 3-� 8 1.52 1.06 8 2.73 1.74 1.21 9 3.06 I.96 1.36 10 3.40 2AS 1-51 15 5.10 3?7 227 20 6.31 ;.36 3.03 Many times it may be necessary to adjust the race in which waste is applied �&om the way it is normally spread. Changes in application rate can easily be done by incressir" odecr;asing the sped in which the waste is being avviied. In order to perform these calcuiadons, the spreader load (tons), duration of application (minutes), and the average width (feet) of normal application needs to be known. The application rate and travel speed can be found using the following equations: Application rate (tonsfac: e) - soreadcr load (tons) x 395 time (min) x width (ft) x travel speed (mph) Travel speed (mph) - spreader load (torts) x 495 time (min) x width (ft) x apolietion rate (toos/acrs) DPLtIP-,'*tarh 17. 1997-Page =o Example: What speed should you run if you wish to apply 4 tons of manure per acre with a 3-ton spreader? Your spreader application width is 24 feet and your spreader empties in 6 minutes. Travel spccd (mph) - Spreader Pattern Uniformity 3 tors x 495 6 min x 30 iT x 4 tonVac. - 3.1 mph To determine the uniformity of spread and the amount of overlap needed, place a line of small pans or trays equally spaced (2 to 4 feet) across the spreader path. The pans should be a minimum of 12 inches by 12 inches (or 15 inches in diameter), but no more than 24 inches by 24 inches; and 2 inches to 4 inches deep. Make one spreading pass directly over the center pan. Weigh the contents caught in each pan or pour the contents into equally sized glass cylinders or clear plastic tubes and compare the amount in each. The ef`ective spread width can be, found by locating the point on either side of the path center Nvhe:e manure contents caught in the containers is half of what it is in the center. i he distance benveen these points is the effective spreader width. The outer fringes of the coverage area beyond these points should bz overlapped on the ne-a path to ensure a uniform rate over the entire held. "Flat -top," "pyramid," or 'oval" parterns are most desirable and -give the most uniform application "�," "W,T' :steeple," or "lopside" parterres are not sausiactory and one or more of the spreader adjustments should be :Wade. DPL-1P Mamh 17, 1997—Page 21 Following is a list of the DEHNR-Division of Water Quality regional offices along with a map showing the counties under the jurisdiction of each regional office. w 1Yls 1r0 } 1 •i '" u-.r u�../ Ow. Wr N.A. 0...r �v 4_\ _ L.'— IVr ci-J.J L—w! I i T 1. Asheville Regionai Office: 59 Woodfn Place, Asheville, NC 23301; 704-251-6203; FAX 704-251-6093 2. Winston-Salem Reg lonal Office; 585 Waugh town Strew, Winston-Salem, INC 27107; 910-7714600; FAX 910-7 71-4631 a. Raleigh Regional Office: 3800 Barren Drive, itaieiEh, NC 27609; 919-571-:700; FAX 919-5 71-1713 4. Washington Regional Office: '1424 Carolina Avenue, Washington, NC 27389; 919-946-6431, FAX 919-975-33716 _ _ .: 5. Mooresville Regional Office: 919 North Main Street, Mooresville, SIC 23115; 704-60-1699; FAX 704-663-6040 6. Favetteville Regional Office: Wachovia building, Suite 714, Fayetteville, NC 28301; 9I0-486-I541; F.AX 910436-0707 7. Wilmington Regional Office: 127 Cardinal, Wilmington, NC 28405-3845; 910-395-3900; FAX 910-350-2004 DPLti1P—Mamh 17, 1997—P:p 22 NCVA u c Division43(lo Rccc! Creek Road 1xalci h NC 27 y-'1 ��i5 919 733.2655 ` Re art No: W01904 W - 12/ III}7 f;roruer: Grcenwear Forms (.blues 71):: I'}Tinily Nxienslon Director /`4 1656 Pheneaer forest Itoml [ 51)A NlttwS-Sanipsun; Garland, NC 28441r;tr i.1✓ �? JUN 'i 0 It 98 Waste n a l ys is e o r t0, hr�rarr: Simpson (:oUJ►tY SU l•'lrifo: V.P r. ?t I.hlioraio" "[tesult4t"ar "�pimlllloli imless•iithcrwise iidtetl 'ty� ? �'; ""s' •. % ,rl'. # Saslple ID: N p A Ca Al S Ile AM 7n Cr1 11 A10 CI C FL Nal 15643 9185 9707 10399 2921) 2026 1152 77.9 218 33.3 7.34 150792 1N -N Waste Code. -N114 11 1'L Al Se H SS C:N PAM CCE% lons Na Ni C1N A1.f: FCS NO3 Description: OR-N 1851 6.84 658 9.(�4 40.R9 Composted$a•!nc Wast tfrcrr RecatnuieAdAtlOr15: ''�; 1.: •'S' ?; ;,:.' :',' :.�:' NulrlChtS.�vaifal�le for First Crop. ; ++`„ .`...'.i ;tbs/1D/�ttiet_trrJStS� _ Utiler LlC[1tiCritS .'.�.- . ifrS/IOiJ Civet trasls pplicaliad Method N P20s K20 C4 hlg S . re 3111 . ' 111 � CIO:`: R A10^ CI Na N1 Cd 11b Al So 1.1 0roadcast 5.1 10.3 7.6 5.1 1.4 099 0,57 om 6.11 o.02 'r .: 1.5 Soli MCorp 6.4 12.9 8.0 6.4 1.8 1.2 0.71 0.051 0,13 0.02 T I.5 itrogeo Is very Mot In rclal on to carbon (Low UN Rafio). If file Svaste 1xudlict Is lu he usell m a raw material In ci!mposllne, blend it wif i anulher m.dcrlal with a high C:N ratio. The C,:N r;dio shutild be20-30 fllr deal composiing eondilions. 'olubte Sall level is very lilgl 731e compost cannot be used as a landscape soil or putllltg tllCdia wlth0#if hICllding tither mmerials to lower sohihle salts 10 111 acceplahle level. Very Vigil Soluille sails likell' llidlule very Aoi nutrient availability. T ke a malching still sample to further evalimle pli -mill nutrient avallahilily. ;nmpost pll is higher 111a Idea1 for plant production. If the compost will he used 15 a landscape or Iiuliirtg sail, bleml Wier malcrials or :rdd rlemeulal stilftlr to decrease 1►11 lu llie thlred mige. r s a gmicral rule, add ►.25 lh. of ciclucntai su _Ir �►er c11N }l Uf sail lu lutvcr IiII 0.5_I.0 unil_Ove nwnlh after lreAmeni, lake a soil sampkt to titter+nine if pti Is within the desired r:l ige, Sample Info. Laboralory Results (pa IV. per million 11111CSS otherwise noted Sample 1D. N P K Lit Atg - 1' _ Fu AN %rr (11 11 Abi - - - olD 161111 33429 15856 • 28372 14)855 5323 3782 1253 229 508 75.1 13-4 32230) IN -N Waste Code: 4114 FCS 403 Na _ _ N1 Of 111) 411_ _ 50_ Li pit 5T C:N _11A1% - l.'l_, % -ALI: ror1.f Description: OR-N 3521 7.07 800 9.64 81.21 Cam osled Seine Wade flrea Recommen alipas: ' Nnlricnts Avaitabic Ior f trst Cru J 1bsllorJ filet basis Other Elements _ M511011 C11,et busts r(pplicationMethod N P205 K20 Ca Atg S la Ali) 7.1r Cu 11 All) CI Ala Ni Cd Ply ,11 Se I.i llroadeast 21.7 35.4 44.2 194 5.2 3.7 1,2 0.22 0.50 0.07 0.01 5.7 Soil hicorn 27.2 44.2 AS .74.2 6.5 4.6 15 0,28 0.62 0,09 0.02.... 5.7 11rogm Is very Illgh Ili relallou to carbon (Low CA it;i O. If the waste product is to iK used as a riw illalerIal In Coll 1pustiug, blend It i�Ilh ,iuolher milerlal wlIll a high GN ralia, The CN ral€o should Ile 20-30 for dell cornposlhig candiliuns. 11rhie salt level is very 11101. VIC compost cannot he used z a landscape SUIT or pottlag media Svithout Illeniitly, oiller lilalrrlals Iu lower 5101trllie SA6 to 111 accept -Mile levl'l. Vert' hig11 5111t1111C salt% likely indlute very f, -at Facility Number and Name: Murphy's 82-723, Green -wean Farm Instructions on last Pake IN. WRIN 8k, aa,_ _n �Mg Ara; - Z E �-Wg% W g -S a�RN Description of Concern' W _N g .45 Of 7r-L-ggg - "M '4 WIN IN g qg Om - Er= ;Ymzz- M 0 min- R—E, 4w, xg gX4 9 R WO WO NP, EU n - Wi I IIR t PR ;zMt N I EResponse g MAX MM EN wPK �O S EIE EM• VD RW_. 22— S Mi M T S d_ stW5 jgW- SA I0t gBaH u W�J _ ..1 O�i K -Ww Nm Mram t lOaw ', 04 W E71 MMW2M1 NZ _WRqM "OW O� - -U1 Mw -SRp. i A- A -2 6 _ I - - g& _ ggE - 7M_xarE-7I l-Ti'..-}'_ U -d - -fl gg.5 W&MMANINI MOF OM 4 NIN N '00, A_ -MIN M TWO QFM Ma R-1 gg �N N�v P _0 N. _Nt _,eio a �,z gm 9-015®R M P-M X o INWr.i U MR1. -_ - LO 3, ,_cMM5iMnm�� M L IF gxgig, p- T�g-,O�*,gg_o � ®R gg CAR— A go.-g- 0� K�I :6�� - k SUMB - --ME OAN _310 2 IS "WERt ; E_ T _1 A: -AN - T-i at ma 01-RZ ngi-R!S Hi %: ,g g 30 I0-v ?11 92E" 5 1M I , -a Facility Number and Name: Murphy's 82-723, Green -wean Farm Instrzictions on last page E.- lk-- -L] Subsurface Drain S3 � Gx 100g- Kv ROM �g, gy * 1,51r-42 I FRI,, Micturalags ing, s uesi� Description of Concern ? N z MM -R� 1 . -......... ..x. �.3 sad-r'•fr#" - g, N _..r' R'tea H Response Farm has not been used in 2 years. This farm was a dry litter farm, had no lagoon, and waste was spread on 3,d party land. I-EM-2 *2UMM J p'g MMM MMM�VIO 47 V W-MOM �il- 'WAAU It M a- MUM- ZE g Q W M ,;Afi- ";'"'s.,'.. Ji _c'»?r.':�,y \.. ]N Z" X'=' i 0 -MM y ras �r3 C-is4' - +a .3. ON- 04- X M M —==.I M M MM m5;; M Ro- 0" AIM Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports, NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and then describe the concern under the appropriate heading together with a reference to the specific record and the date of the record (i.e., inspection report dated or NOV dated ___. J. With the exception of "discharges," which cover calendar year 2000, concerns are based on DWQ records for the calendar years beginning January 1, 1996, and ending December 31, 2000. Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the farm intends to undertake to address the concern and a schedule for completing the measures. 3 If subsurface drains are present, state whether you know that the drain(s) is discharging groundwater uncontaminated by hog waste, and if so, the basis for that conclusion. 3 , e;�, Facility Number and Name: Murphy's 82 -723, Green -wean Farm Instructions on last pate X� E A v f V_ i K-;, F.Tee. oar S- j j - A - � &_. 3 -6 ettap"- Description of Concern' -0, M 4_ 4� Y C Th:. R w. T, % �71 3 5;. 7 A AS ------Aw - F Rt iza 4A IVa�_ .: 7 _Aw � 4ZW _ MI-<Dk 3 2 7- - Response 4� - -;P, w z..=L:w 2�:7 QK;� - P R A J, L':" �T' �..4_ L; J_. ;tE x k� 44 P C D- A fm " A t. 4 j, .7 . jf_-L 72 ;w 7 57, :qz N 7j' m ----- — -------- V 4- w S77— W.7 t 4 z T7 _ F7 _X5 54 La. _2 PK�- n j W ? U7, 25: 4, W F A m Kr', , . �I At 2 L N, 73'. ZP z7 A-K 5*- R A� 4Ai Zs� # X A _Ik Z4,r- 3�. .7 - K Facility Number and Name: Mur hy's 82-723 Green -wean Farm Instructions on last - R -- 917_' _. -- - - - - -- - -- -- - - - _ —-�" �� --'_`. �t s-�'rcF - = x'r-:- �m•. c _,��ws`�-�-- -- ra r. ,� - .r � M-x - P;W-M. Description of Concern Sr-^s. a. .� `z -3«.: 80 -_ �y- es'r� moo' -� m-• F' .$:_. _ .zr.,m GW !'j r 1 { IFarm has not been 1 in 2 years. This farm was a dry litter farm, had no lagoon, 1waste was spread on party land. , - � -Yas��'+�-ray ��` � _ .-• �'z�q "s��� � �, _ _ � � � ,�� ir f 3 yy C' averAN 3" -ems if -61 ' Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports, NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and then describe the concern under the appropriate heading together with a reference to the specific record and the date of the record (i.e., inspection report dated or NOV dated _�. With the exception of "discharges," which cover calendar year 2000, concerns are based on DWQ records for the calendar years beginning January 1, 1996, and ending December 31, 2000. 2 Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the farm intends to undertake to address the concern and a schedule for completing the measures. 3 If subsurface drains are present, state whether you know that the drain(s) is discharging groundwater uncontaminated by hog waste, and if so, the basis for that conclusion. 3