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N Z OO 0ti �i o w w J Q LU—LM Q tq LL ® O� CO0H 20 IL WV 9b90:6 POU/9,U'WP'JOnm\b00ZYo-Zt s-Limo-SV\loll!`J'jW\soupnejmZOOZ\ti-gll, S I)EM-P 9 E Fax:919-733-0719 Jun 17 '97 9:44- P.02iO4 ,,tat& of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality �Z — 70,3 Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations This application is for new or expanding facilities only. The desigrR_i�® Animal Waste Management Plan (AWMP) certification form, Part II, mus e with this application prior to the application being accepted as c%eN 1997 Application Date: r7 49� FAY`TTE1/1LLE I. REQUIRED ITEMS CHECKLIST REG. OFFICE Please indicate that.you have included the following required items by signing your initials in the space provided next to each item - Applicants initr�ls 1. One completed and signed original and two copies of the application for Gents* Permit - Animal Waste Operations: �4S 2. Three copies of a general location map indicating, the location of the animal waste facilities and 3 cs field locations whew animal waste is disposed: 3. Three copies of pages 1-3 of the Animal Waste Management Plan (AWMP) Certification Form, including Part-H (Certification of Design Items A-F). If the facility does not bate Part R of the AWMP completed it must be completed prior to submittal of a general permit application forC S animal waste operations. 4. 'Three copies of the Animal waste Management Pfau (AWMP) used for facility design.-.- 11. GENERAL INFORMATION: I . Farm's name; _ 0 d EaZ- �• 2. Print Land Owner's nan3e: o a v .re"_r L93 C - - ' 3. Mailing address: 2,0- L:?OX- i19, City: f State: zip: 2-V 3 2 S Telephone Number: ( gtO ) 5 I Z- Z1ut1 e r,4_ 3/(e 4. County where farm is locatgd: 3. Fm n Location (Directions from nearest major highway. Please include SR numbers for state roads- Please include a copy of a county road map with the location of the farm identified): _/VC 403 ev� T'�O__ 1Z&JAk✓. `l i 5 z r At-, 6. Print Farm Mana s namc (if different from Land Owper): le-?r►k 7. Lessee's integrator's name (if applicable; please circle which type is listsd): -, w -3 FORM: AWO-G-NE 3/21197 Page I of 3 w ULM-F & E Jun 17 ' 97 9 :45 P. 03/04 III. OPERATION INFORMATION: I- Farm No.: _ (county number): (facility number)- 2. Please complete the table below as it applies to your facility using the cerdfied design capacity. The "No. of Animals" should be the maximum number for which the waste mm 4emn t stmctutes were designed. 1[3 ►e of Swine N% of Animals T)= gf pouljy No_ of Animals I= ofSaWL No. of Animals o wean to Feeder 0 Layer 0 Daffy 0 Feeder to Finish 0 Non -layer 0 Beef 0 Farrow to Wean (# sow) _ 3 Li UO 0 Tuakry 0 Farrow to Feeder (# sow) - 0 Farrow to Finish (# SOW) Other Type of i ivestock on the farca: _ ___No. of Animalsy 3. Acreage cleared and available for application- . Z- ; Required Acmage (as listed in the AWMP): O 4_ Number of Lagoons: -_L- ; Total Capacity: ;Coq�(.q!j Cubic Feet (ft3) Number of Storage Ponds: — ;Total Capacity: — Cubic Fret (ft3) S. Are subsurface drains presem within 3 00'of any of the proposed application fields? YES or NQ (please cinle one) 6. Are subsurface drains present in the vicinity or under the proposed lagoon? YES or f3 (please circle one) 7. Does this facility meet the siting requirements in Senate Bill 1217? (Swine Only) YES of NO tplease circle one) What was the date that this facility`s swine bouses and lagoon were siled' What was the date that this facility's laud application areas was sUed? I V . A►PPLICANT'S CERTIFICATION: 1, � � _ c�i/V►+y b_ 1 Al C _ (Land Owners name listed in question I1.2), attest tbar this application for vn W(je-r; FS�arn_ S- Z (Farm name listtd in question 13.1) has been reviewed by me and is 4ccurate and complete w the best of my lamwledge. I understand that if all required pans of this application are not completed and that if all required supporting information and attachments art not included, this application package will be return o me as incom Iete. Signature Al.Date V . MANAGER'S CERTIFICATION: (complete only if differr_nt Drum d= Land owner) I, Or�c! 5" (Manager's name listed in question Uk), attest that this application for {Farm name listed in question ILL) has been reviewed by me aad is acwrate and complete to the best of my knowledge. I understand that if all required parts of this application are not cotleted t if all required supporting information and attachments are not included, this application package will be returned a, ' c plete. /7 7 Signature Date lJ THE COMPLETED A CATION PACKAGE. INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 FORM: AWO-G-NE 3/21/97 Page 2 of 3 llirm-P & F Fax:919-733-0719 Jun 17 '97 9:45 P.04f04 DIVISION OF WATER QUALITY REGIONAL OFFICES (9/96) Asheville Regional WQ Supervisor 59 WoodflnPlace Asheville, NC 28801 (704) 251-6708 Fax (704) 251-6452 Avery Macon Btmcoube Madison Burke McDowell Caldwell Mitchen Cberukee Polk Ctay Rutherford Graham Swain Haywood Transylvania Hendemn Yancy Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville. NC 28301 (910) 486-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (919) 94&401 Fax (919) 975-3716 Beaufort ]odes Bade Lenoir Chowan Panntic4 craven Pasguotank Cunritack Ponquir ans Date Pi rt Crates Tyrell Gteeno Washington Herdb d Wayne Hyde Mooresville Regional WQ Supervisor 919 North Mam Street Mooreeville. NC 28115 (704) 663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supervisor 38W B arFeit Dr. Raleigh, NC 27611 (919) 571-4700 Fax (919) 733-7072 Cbatbwn Nash Durb= NorthamgtQn ftecanibe Orange Franklin Person Granville Vane >`iatifax Wake Johnston Wafrcn Lee Wilson Wil.mingtou Region. WQ Supervisor . 127 Cardinal Drive Fxtew ion Warangtort. NC 28405-3845 (910) 395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover 1313dtn Richmond Cabarrus Meddmburg Carteret Unslow Cumberland Robeson Catawba Rowan Columbus peodar Harney Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery izedtll Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (910) 771-4600 Fax (910) 771-4631 Alamance Rockingham Alleghany Randolph Asbe Stokes Caswell Surly Davidson Watauga Davie Wilkes Forsyth Yadkin GuUford FORM: AWO-G-NE 3/21/97 Page 3 of 3 Animal Waste Management Plan Certification (Please type or. print aIL information that does not require a signature) E'XdMinr. or- )E;xpanded Name of Farm:�Z_ Facility No: - Owner(s) Name:, ]?bane No- Y/v-S9z-�iV'V - Mailing Address: P.O- Ila— Nor q , T Farm Location: Fourteen Digit Hydrologic Unit:_ O 3D 3 _c�,�b( ll C7G 10 Latitude and Longitude`' 5`� to r �Y ! �r� Ly ` f + County: tr 1 y, Acvw Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): X%t- 4,10 3 v 1' YnUt gyp'.,c! �1 i►-i� ��, cUertr fir Rd 1✓ StZ.ONI�- r-- Option Descritltiort: Type of Swine No. of Animals t7 Wean to Feeder ❑ Feeder to Finish ZTarmw to Wean Farrow to Feeder Zk Farrow to Finish Type of Poultry O Layer Pullers No. of Animals Type of Cattle No. of Animals o Dairy :1 Beef Other Type of Livestock: Number of Animals: �WMYRGJa �� G�i�f • - -_— '��i �S } ry r r5k 1�� $'%h.- Preyrr $ �P �� Adrtxr�unril Dsitgn C achy a i� dr a a k S �ti h} ry Taa�IJ�+e�#grt e�actty °� � � � 3u � � �€' �� ^'< 4 .,,llg -QOY' Qlll - 9fJ m •r<i 'ahQ C Regrstratfar I (Dare on wiuCh tuazen app far iegrsaatronj Now Acreage Available for Application: - !) q. Z..._.. Required Acreage: 24.0 Number of Lagoons / Storage Ponds : ITotal Capacity: ZI ce 4 (. 6 y�( Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) Owner / Manager Agreement l (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm muted above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a stor-tn event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste- I (we) understand that run-off of poilutancs from lounging and heavy use areas must be minimized using technical standards developer) by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation Distrim I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certiftcation jif the approved plan is changed) within 60 days of a title transfer. Name of Land O. ner : Signature: Name of IN Signature: r AWC -- April 24, 1996 owner): Date: L " i V ` � 7 Date: D). Application and Handling E ui [Went Check the apprapriate box G Existing or expanding facility with existing waste application equipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan}- ew �y�o exEanded orexisting facility Wit ut existing waste a12121ic tion egu'rment or stray_ ion. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as pan of the plan). L3 ew, ex anded r existing facility without existing waste application equipment for -land spreading not using spray irrigation. (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for tithing of applications has been established, required buffers can be maintained; calibration and adjustment guidance are contained as pan of the plan). Name of Technical Specialist (Please Print): Affiliation:d5� D1� Address(Agency) Y M,r.--i, �i ' , �K' AIC- Phone No.: 19 —782 —7SL 7 Signature: Date: S -Vc- 3.19" 7 E) Odor Control- Insect Control, Mortality Management and Emergency Action Plan (SD SI, WUP, RC or I) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): Gtv► C. Affiliation: c. Address(Aoency): i.*Pa . , s- y9 VC ZV i zgi Phone No.: Signature: A-t, a,- C F) Written Notice of New or Expanding Swine Farm The foiloming signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21,1996, when was it constructed or last expanded I (wc) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road. street. or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805_ A copy of the notice and a list of the property owners notified is attached Name Signat Name of illanager(if different from owner): Signature IVC -- Januarc 1, 1997 ate: DOGWOOD FARMS, INC. P. O. Box 49 Clinton, North Carolina 28329-0049 April 21, 1997 CERTIFIED --RETURN RECEIPT REQUESTED «Name» «Company» «Address 1» c<Address2>> Dear Property Owner: Per the rules and regulations of the State of North Carolina, specifically GS 106-805, we are providing you as an adjoining land owner, by certified mail, the following information pertaining to our proposed swine farm. 1. Name and address of person(s) intending to build the operation: Dogwood Farms, Inc. P. O. Box 49 Clinton, NC 28329 2. Type of swine farm: Sow Farm (Farrow to Wean) Design capacity 3400 sows 3. Name and address of Technical Specialist preparing the waste management plan: Bryan C. Spell 2420 Five Bridge Rd. Clinton. NC 28328 4. Physical Location of Proposed facility: Dogwood Farms, Inc. 3947 Giddensville Rd. Faison, NC 28341 I Property Owner - ? - April 21, 1997 5. Address of local Soil and Water Conservation District: Sampson County SWCD 84 County Complex Rd. Clinton, NC 28328 6. Other Information_ The above mentioned rules and regulations provide that any adjoining property owners or person owning property located across a public road or street from the swine farm may submit written comments to the Division of Water Quality, Department of Environment, Health and Natural Resources. We assure you we will strive to be good neighbors and follow all local, state, and federal rules concerning this operation. Sincerely yours DOGWOOD FARMS, INC. Lewis M. Fetterman, Jr., Ph.D. President LMF,Jr/ad Name Ms. Joy Sullivan Oates Mr. Raymond Harrell Mr. W. D. Hawley & Others C- T Sales, Inc. Ms. Ruby C. Gordon Ms. Lettie Reekes Ms. Nancy Wheeler Mr. William N. Waters Ms. Treva Tadlock Larry & Faye Barefoot Mr. William E. Burch Mr. Herbert Grimes & Others U. S. Steel Mr. W. B. Sutton Mr. G. J. Sullivan Mr. Dwight Harrell Mr. Kenneth King Mr. Roland King Sampson County Board of Health Company c/o Urbain F. Grimes c/o Federal Paper 360 County Complex Addressl 4649 Giddensville Rd. 1376 Goshen Church Rd, 6225 Riptide Dr. P. O. Box 155 307 Don Ray Dr. 609 Charlton Dr. 5024 Trail Ridge Dr. 202 Inverness Rd. 507-G Mystic Dr. 1605 Goshen Church Rd. 639 Burch Rd. 1491 Grimes Rd- P. O. Box 130 1395 Julius Sutton Hwy. 4551 Giddensville Rd. 1376 Goshen Church Rd. 2727 Moorgate Rd. 4090 Giddensville Rd. Rowan Rd. Address2 Faison, N 28341 Faison, NC 28341 Wilmington, NC 28403. Faison, NC 28341 Richmond, VA 23227 Hampton, VA 23666 Raleigh, NC 27613 Clinton, NC 28328 Greensboro, -NC 27406 Faison, NC 28341 Faison, NC 28341 Faison, NC 28341 Wallace, NC 28466 Faison, NC 28341 Faison, NC 28341 Faison, NC 28341 Baltimore, MD 21222 Faison, NC 28341 Clinton, NC 28328 State of North Carolina RIT Department of Environment, F11WA Health and Natural Resources / • ±g�JYRAri Division of Water Quality James B. Hunt, Jr., Governor Admoddhomak Jonathan B. Howes, Secretary C) E F1 A. Preston Howard, Jr., P.E., Director June 18, 1997 R EC E7 IN MEMORANDUM Ju14 19 1991 To: Tommy Stevens, Regional Supervisor FAYETTEViLLE From: Mike Lewandowski, Environmental Engineer REG. OFFICE State Engineering Review Group Subject: Permits Applications for New facilities Attached is a copy of the General Permit for Liquid Animal Waste Operations application package for a new facility. This information is being provided so you may review the packages prior to permit issuance_ Please provide your comments by July 9, 1997. If no comments are received by that date, we will assume that there are no objections, and permit issuance will proceed. If you have any questions, please contact me at (919) 733-5083 ext. 362, or mikelew @ dem.ehnr.state.nc.us. RECEIVED PRELIMINARY SPECIFICATIONS FOR A LAND APPLICATION AM 19 1997 WASTEWATER IRRIGATION SYSTEM FOR DOGWOOD FARMS, INC. FARROW TO WEAN OPERATION, SR 1725, SAMPSON COUNT)$007EVILLE REG. OFFICE According to data finished by Brian Spell, Environmental Manager, Dogwood Farms, Inc., this is a 3400 sow farrow to wean operation. The annual PAN to be produced from this farm is approximately 18,360 pounds. Mr. Spell did not compute the PAN which will be produced from sludge annually. However, there is additional land on the farm which can be used for sludge application. Sludge is normally not applied for the first five to ten years of a facility operation. However plans, need to be developed in the future to handle the PAN which is present in the sludge. This preliminary design does not address handling of the sludge. According to data given in the Waste Management Plan prepared by Mr. Spell, the soil type is Foreston loamy sand. However in examining the site and the soils map for the site found in the Soil Survey of Sampson County dated August 1985, there are at least six soil types in the field where land application will occur. These soil types are Goldsboro loamy sand, a moderately well drained soil with a permeability of 2-6 inches per hour in the top 20 inches and a permeability of 0.6-2.0 inches per hour from 10 to 96 inches; Rains sandy loam, a poorly drained soil with a permeability of 2-6 inches per hour in the 0-12-inch depth and a permeability of 0.6-2.0 inches per hour from I2 to 63 inches; Faceville fine sandy loam, a well drained soil with a permeability of 6-20 inches per hour in the 0-14-inch depth and 0.6-2.0 inches per hour from 14 to 99 inches; Lynchburg sandy Ioam, a somewhat poorly drained soil with a permeability of 2.0-6.0 inches per hour in the 0-11-inch depth and a permeability of 0.6-2.0 inches per hour from 11-85 inches; Norfolk loamy sand, a well drained soil which has a permeability of 6-20 inches per hour in the depth from 0-13 inches, 0.6 to 2 inches per hour from 13-83 inches; and Foreston loamy sand, a moderately well drained soil with a permeability of 6.0-20 inches per hour from 0-6-inch depth and from 23 to 67-inch depth and permeability of 2-6 inches per hour from 6-23-inch depth. The long term intake rate of these soils varies from 0.4-0.5-inch per hour. Approximately 57 percent of the land application area is Goldsboro, 10 percent is Rains, 5 percent is Faceville, 10 percent is Lynchburg, 3 percent is Norfolk and 15 percent is Foreston. Since the operators of this operation desire to use a center -pivot irrigation system, the same PAN' loading rate will be used for all the soil types. Mr. Spell had computed a PAN loading rate of approximately 275 pounds annually based on bermuda pasture over seeded with small grain. H projected yield of bermuda grass pasture was 4.5 tons per acre annually. Based on using a weighe3 !. � ' average of the soil types the projected yield of bermuda grass pasture should be approximately 5.1 tons per acres. Based on applying 50 pounds of PAN per ton of coastal Bermuda pasture and 50 pounds of PAN annually for the over seeded small grain, the projected annual use of PAN:t approximately 308.5 pounds. =`a The computed effective irrigated area under the center pivot is 74.2 acres. Based on the projected loading rates of 308.5 pounds of PAN per acre, a total of 22,890 pounds of PAN can be applied to this site which is more than the annual PAN production of 18,360 pounds. Therefore there adequate land under the center pivot to handle the projected annual production of PAN. however the owners are cautioned that the site needs to be over seeded each ye wi sma grain or there will not be adequate land. n - n i, The irrigation designer is not involved in the lagoon design, but it is assumed that there is a minimum of 180 days of storage and with the coastal bermuda pasture and the over seeded small grain there should be an adequate window to land apply the wastewater. The coastal bermuda will be irrigated from April through September and the small grain from October through March. Again the growers are cautioned that only 50 pounds of PAN can be applied to the small grain pasture. It is most important to follow the Nutrient Management Plan. The total amount of wastewater to be applied annually will depend on rainfall and will increase in a wet year. Land ApUlication System The owners desire to used a Valley 6000 center pivot irrigation system that is presently located on the farm where they plan to construct the swine facility_ They system is presently equipped with overhead spray nozzles. It will have to be retrofitted with Nelson 3000 rotators located on drops with the rotators about six feet above the ground. The system also had an end gun. The system cannot make a full circle because of wetland in the northwest corner of the field. The end gun cannot operate all the time because of ditches on two property boundaries. There are two irrigation wells Iocated at the extreme southern end of the area where the center pivot will operate. Because wastewater cannot be applied within 100 feet of wells and 25 feet of ditches, in a portion of the field both the end gun and four sprinklers on the distal end of the center pivot will need to be shut off. On the attached drawing, the places where the end gun and/or the end gun plus four distal sprinklers are shut off are shown. With the end gun operating the effective irrigated length is 1133 feet and the machine will cover 55 percent (198 °) of a full circle. In this mode, it will irrigate approximately 50.9 acres. When the end gun is shut off the effective irrigated length will be 1089 feet and 10.55 percent (38') of a full circle will be covered. The area covered is 11.4 acres. When the end gun and distal four sprinklers are shut off, the effective irrigated length is 1050 feet and the machine will cover 15 percent (54°) of a full circle. A total of 11.9 acres are irrigated. The total irrigated acreage is approximately 74.2 acres. When the end gun plus all the sprinklers on the center pivot are operating the total discharge will be approximately 640 gpm. When the end gun is shut down the flow rate is reduced to approximately 560 gpm. When the end gun plus the four distal sprinklers are shut down the flow rate will be approximately 510 gpm. The system is designed to operate at 30 psi at the pivot point. The instantaneous precipitation rate when the end gun is not operating is 0.90-inch per hour. PR = 96.3 x gpm sprinkler diameter x machine length Sprinkler diameter = 55 feet Machine length = 1089 feet GPM = 560 gpm PR = 96.3 x 560 = 0.90 -inch per hour 55 x 1089 This is in excess of the intake rate of the soil, but the fact that the machine is moving constantly, there should not be a problem with runoff. The maximum application that should be made is one pass across the field should be 0.5-inch and for winter time operation on the small grain hay the maximum single application should not exceed 0.3-inch. The operator will need to use the timer setting to control the application amount. The irrigation dealer who is retrofitting the machine with drop nozzles and with the shut -offs when the end gun and the four distal sprinklers are to be shut-off or activated will provide charts to give timer settings to apply the correct amount of wastewater. From the lagoon to the pivot point the distance is approximately 1600 feet. The supply line will be bell and gasket 8-inch Class 1251PS, PVC plastic pipe. The friction loss will be approximately 4.48 psi. This is based on a flow rate of 675 gpm rather than 640 gpm. The irrigation dealer based his calculations on 675 gpm, rather than 640 gpm. Data is taken from a pipe flow chart. Using the Hazen -Williams equation the friction loss if 4.51 psi. � FL = [0.2083(100)1.852 Q '852 L ] x 4.33 C D 4.8658 100 c = 150 Q = 675 gpm D = 8.095-inch L = 1600 feet E .85z FL = [0.2083 (10� )j.ssz x (675) x 16001 x .433 (8.095)4.8656 100 F, = 4.51 psi The equation and the friction loss chart provide approximately the same values. The 8-inch PVC pipe should be buried to a depth of at least 36 inches which will give a trench depth of approximately 45 inches. Not knowing whether the operators will use an electric motor or internal contribution engine to power the irrigation pump, horsepower is computed for both types. Also not knowing the height of the lagoon dike above the normal ground service, it is difficult to specify the exact method of connecting the pump discharge to the underground PVC pipe. Certainly the installers should not cut into the lagoon embankment when installing the pipe. One option is to use a ground entry at the base of the dike and a rubber discharge hose from the pump discharge to the ground entry. There needs to be an air relief/vacuum relief valve at the pump and a pressure relief valve. Each of these should be of at least 3-inch size and the pressure relief valve should be adjustable and set to activate at approximately 7 psi above normal pump operating pressure. Since 3 the elevation of the lagoon and pivot point are approximately the same, there is no need for a swing check valve. However if an electric motor is used, there will need to be a gate valve at the pump to throttle the pump when filling the supply line and bringing the system up to pressure. There also needs to be an air relief/vacuum relief valve at the pivot point where the supply line terminates. This also needs to be at least a 3-inch valve. Since there are irrigation wells on the property the wastewater irrigation system designer is not sure whether the owners also plan to irrigate with fresh water. If they plan to do so, they need to install check valves in the lines to ensure that no wastewater is pumped into the fresh water line. It is recommended that there be double check valves or a check valve and a gate valve to ensure that there is no contamination of the well aquifer from the wastewater. While a flow meter is not required on the wastewater system, one is recommended so that the owners know how much wastewater is being applied. The total dynamic head (TD) required at the pump is 51.0 psi. THD at Pump Pressure at Pivot Point 30.0 FL Supply Line 4.5 Suction Lift at Pump - 15 feet 6.5 FL in Fittings, Valves, etc. 10.0 51.0 psi It is recommended that the pump have a pressure at least 20 percent above the initial pressure required to allow for wear of the pump. This would be a pump of 60 psi and a flow rate of 675 gpm. The horsepower required for a pump that has an efficiency of 65 percent will be 36 horsepower. This will require an electric motor of 40 horsepower and diesel engine of 50 horsepower. HP = gpm x TDH(feet) 3960 x Pump Efficiency gpm = 675 TD feet = 60 x 2.31 = 138.6 feet Pump Efficiency = 65 percent HP = 675 x 138.6 = 36 HP 3960 x 65 n OU Application of_Wastewater The time required at apply 0.5 inch of wastewater is approximately 28 hours. Another application of wastewater should not be made until that amount of wastewater has been used by evapotranspiration (ET). If no rainfall occurs that will be three to four days in the summer and could be five to seven days in the winter. The total amount of wastewater to be applied to the coastal Bermuda pasture should not exceed the plant available nitrogen (PAN) requirements of the crops based on soil type. However because it will be very difficult to adjust the PAN for soil types using the center pivot a weighed PAN loading rate is used. The PAN will be exceeded on three of the soil types but they represent only approximately 23 percent of the soil, and will approximately match one soil type and will be low on four soil types. The majority of the wastewater will be applied to the coastal bermuda and a much smaller amount to the small grain pasture. In an average year the total amount of wastewater to be applied is approximately 13,300,000 gallons. Approximately 10,890,000 are from the swine operation and 2,400,000 are from excess rainfall falling on the surface of the lagoon. This is approximately 45 pounds of nitrogen. (PAN) per acre -inch lagoon in the liquid, but there will be some dilution from the rainfall. This will be approximately 6.63 acre -inches of wastewater per acre of pasture. Approximately 84 percent of this should be applied to the coastal bermuda and 16 percent to the small grain pasture. The small gain pasture will receive approximately 1.08 inches of wastewater irrigation and the coastal Bermuda will receive 5.55 inches of wastewater irrigation. This will be approximately three 0.36-inch applications to the small grain pasture and approximately eleven 0.50- inch applications to the coastal bermuda. Since the operators will be limited on how much wastewater can be applied during the fall and winter months, they need to ensure that the lagoon is well pumped going into the Iate fall months, so there will be adequate storage until pumping can start on the coastal bermuda in mid -April. Also none of this land is presently in coastal Bermuda, it is important that the coastal bermuda be sprigged as early as possible in 1998. Depending on how quickly the buildings are constructed, they may need to seed small grain in the fall of 1997 and figure on cutting it off for hay in early April and then preparing the seed bed and sprigging the coastal. Accurate records need to be maintained on all the operating time of the center pivot. The IRR-1 and IRR-2 forms which are found in the Certification Training for Operators of Animal Waste Management System Manual provide an excellent record keeping process. Pumping should occur only in daylight hours and only when wind speeds are less than 10 mph. To apply the approximately 13.33 million gallons of wastewater will require 383 hours. This is 38 days pumping 10 hours per day. There should not be a problem of finding adequate days to apply when the soil is dry and there should not be a runoff problem. It is recommended that at least once per year that an evaluation be conducted on the system. Enclosed is a procedure developed by Drs. Evans and Barker for center pivots. This is a draft 5 document since the final document has not been printed and there is no final ruling on the exact procedure that will be required by DWQ. Record Keeping The latest regulations require that records on wastewater application be maintained for five years. This includes pumping records, lagoon level, etc. Senate Bill 1217 also requires that the soil be tested annually within 60 days of land application. Waste samples should be analyzed at least annually, but it is recommended that this be done quarterly. There is also a requirement that an Emergency Action Plan (EAP). Details for the Emergency Action PIant are given in Chapter 5, Certification Training for Operators of Animal Waste Management Systems Manual. This plan deals with lagoon overflow, runoff from waste application fields, leakage from the waste distribution system and leakage from the base or sidewall of the lagoon. All of the items in the EAP are common sense things to do if there is a problem. All farm workers need to be familiar with the plan and have to respond if an emergency occurs. Each farm will receive two inspections per year, one compliance inspection from DW, NCDEHNR, and one operational inspection from North Carolina Division of Soil and Water. Both inspections will use the same forms. Items that are not in compliance with the Waste Management Plan can be cited as violations. It is important that the Waste Management Plan be implemented and followed. Maintenance There should be no land application and wastewater during freezing weather. The pump, the above ground portion of the discharge pipe and suction line and any valves on the center pivot should be drained during freezing weather. The risers should be drained to approximately one foot below the surface during freezing weather. Any liquid in the pipe in the ground should not freeze. Check the air relief/vacuum relief valves at least a couple of times per year to see that they are operating properly and are not leaking. It is recommended that a ring of concrete (6 inches deep, two feet square) be poured around the top of the riser near the lagoon. Check this at least once per year to see if there is any cracking. Check for leaks each time on application of wastewater is made. Repair any leaks immediately. Make sure that all the sprinklers are operating properly on the center -pivot. Clean or replace any sprinklers that are not functioning properly. Check the stops on the machine to ensure the end gun and or distal sprinklers are shutting down on being activated when they should be. Check the fluid level on the gear boxes in the center pivot at least annually and refill as needed or drain or replace if there is indication of water in the gear oil. DOCPSPEC M IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: DOGWOOD FARMS P. O. Box 49 Clinton, NC 28329-0049 Telephone: 910/5 92-2104 TABLE it - FIELD SPECIFICATIONS County: Sampson Date: June 2, 1997 Field Number Approximate ,Maximum Usable Size Of Field (Acres) Soil Type Slope (%) Crop (a) Maximum Application hate (In/Hr) Maximum Application per Irrigation Cycle Inches) Tract 1005 Field 1 44.6 Faceville 2-6 Coastal Bermuda Pasture Small grain Pasture 0.4 Foreston 0-2 0.5 Goldsboro 0-2 0.5 0.5 Lynchburg 0-2 0.5 Rains 0.2 0.4 Tract 7253 Field I 28.3 Faceville 2-6 Coastal Bermuda Pasture Small Grain Pasture 0.4 Goldsboro 0-2 0.5 0.5 Lynchburg 0-2 0.5 Tract 7253 Field 2 1.3 Lynchburg 0-2 Coastal Bermuda Pasture Small Grain Pasture 0.5 0.5 Norfolk 2-6 0.5 ' Table to be completed in its entirety by SWCD Field Office personnel and forwarded to the irrigation system designer. See attached map provided by the SWCD Field Office for field location(s). ' Total field acreage minus required buffer areas. Refer to N. C. Irrigation Guide, Field Office Technical Guide, Section 11 G. Annual application must not exceed the agronomic rates for the soil and crop used. Dog[a I fs TABLE 4 - IRRIGATION SYSTEM SPECIFICATIONS Center Pivot Flow Rate of System 675 Operating Pressure at Pump (psi) 60 Design Precipitation Rate (in/hr) 0.90 Hose Length (feet) NIA Type of Speed Compensation N/A Pump Type (PTO, Engine, Electric) Not decided Pump Power Requirement (hp) * 40 electric 50 diesel TABLE 5 - THRUST BLOCK SPECIFICATIONS LOCATION THRUST BLOCK AREA (SQ. FT.) 8ff 90 ° Bend 5.46 Dead End ** 3.82 Tee ** 45 ° Bend Gate Valve ** Ground Entry *" 6.83 A = 98HDZ sin B 2 = 90 H = 60 x 2.3 1 = 13 8.6 D = 8.095 12 A = 98 x 1 .6 x .455 x .707 = 5.46 ft.' 800 *** Ground entry = 1.25 x 90' bend ** Dead End = .7 x W — dogma$ PERFORMANCE - U.S. UNITS 100 SERIES BIG GUN - 240 TRAJECTORY - TAPER BORE NOZZLE P.&L Nozzle GPM DLA Nozzle GPM DIA. Nozzle .6" GPM 01A. Nozzle .65" GPM DtA, Nozzle -7- GPM DL4. Nozzle .75" GPM 01A. Nozzle Jr GPM DIA. Hozz! .W. GPM DIA. NozL1e T GPM DIA Name 1.0" GPM 01A as 47 191' 57 2OZ 66 213' 78 227 91 23C7' 103 240' 119 259 134 256' 152 26Z - 50 50 205' 64 215' 74 22S 67 23S 100 24V 115 2W 13D 2WISO 277 166 2W204 30P 60 55 215. 69 227' 6l 24a 96 2W 110 26a 126 270' 143 2W 164 28a' 182 295 224 316 70 60 225 75 2W 88 2W 109 263' 120 275' 130 2B3' 155 296 177 3aZ 197 310' 243 338 60 -�4 235' 79 24$ 94 26a 110 277 128 285' 146 295, 165 305' 169 314' 210 32T 25a 354, 90 I 6a 245 83 2W700 277 117 2&? 135 29T 155 '.:'3W 175 '. 315' 201 32T 225 33S 274 36Z 100 72 255' 87 2W ' 06 260' 123 297 143 305' 153 316' 185 325' 212 336 235 345' 299 372' 110 76 2&9 92 278' 111 290' 129 303' 15o 315, 171 324' 195 33S 222 344- 247 355' 304 380' 150 SERIES BIG GUN - 240 TRAJECTORY - TAPER BORE NOZZLE P %.L Nozzle .7" GPM DLL Mazda GPM Ar 01A Noarie 9" GPM DIA Nnzrla GPM l A" DIA Mazda 1.1" GPM DUL Nozzle 1.7' GPM CIA. Nozzle GPM 1 3" DIA. 50 100 25& 130 27V 165 290' 205 310' 255 330' 300 34V 3W 360' 60 11D' W 1, r: 143,.'1;}'21 182 305E 225 3=;?�' 275;:.r W.- C :.::_ = 385 - 385 3W 70 120 280' 155 3011' 197 320' 245 340' 295 360' 355 380' 415 39V 80 1213 2W 165 310' 210 339 250 355' 3is _' - 37T 360 396 445 410' 90 135 300' 175 320' 223 345' 275 365 335 390' 405 41 1Y 475 425 100 143 310'. 185 331T 235 35S _ 290 3M. . 355.. 4(Kr 425 4W - s00 *Mr 110 150 32{7' 195 _ 340' 247 365' 305 38S 370 41O' 445 437 525 4W' 120 157 330" 2" .: =' 3W 2S9 375' 33D 395"'' 385 - 1' 4W' .. 465 44V S45 Oar 200 SERIES BIG GUN - 270 TRAJECTORY - TAPER BORE NOZZLE P.S-L Nazxfe 1AS' GPY DUL Noah 1.1" GPM DIA, Nozzle 12" GPM QIA Nozzle 1.3- GPM DIA. 110zzie 1A" GPM DUL Nozzle 1.5" GPM DIA. Nozzle 1.6" GPM DIA- Nozzle 1.75- GPM DLA. Note 1.9" GPM DM 60 i 250 345- 205 355 330 37-T 385 390' 445 410' 515 430 585 445' 695 470' 825 19S 70 270„,`,. 3W310. .3W , 355 3195 415 410' 480 . 437,,. _ '- 555 . 4W 630' ` . 466 755 '' 495' 890 516 30 29D 375' 330 395' 380 410' 445 430' 515 450' 590 471Y 675 4M' 305 515' 950 535' 90 310 390' 3W 410' 405 425' 475 44S 545 465' 625 4aS 715 WS 055 535 1 1005 SW 100 325 400' 370 420' 425 440' 500 460' 575 48(' 6W 500' 755 520, 900 550' Io60 575' 110 340 4117 390 .430' 445 450' 525 470' 605 49S 695 515, 790 53S 945 56Y 1110 590' 120 355 42V 405 440' 465 460' 545 "0. 5W 505' 725 530' 825 550' 985 580, 1160 605, 130 370 424 425 449 485 4W^ 566 4a5' 655 5151- . - 755 540' 660 560' 1025 59O' 1210 am PERFORMANCE - METRIC UNITS 100 SERIES BIG GUN - 240 TRAJECTORY - TAPER BORE NOZZLE NtiM DIAMETER OS' 127MM O-W 14A= 0.5- 152mt1 a65- 16,SF= aT 17A= &75P 12,1tam or 20,9113111 0.W 21,6mm 0T 22*11111 lA' WIW PRESSURE !f5 M1jH M Lis WM M LIS M1M M Lis M3tN M LIS M" Y LIS iow M LIS Ilrytl M US M1t11 M us W" M Lis M1t11 M 3,5 3.00 10.8 59.5 3.73 13.4 626 4,33 15.6 66.1 5,09 1&3 66,8 S.34 21.0 71,4 6,71 24,1 74.5 7,64 27,5 77.5 8,74 315 79.5 9.67 34,6 01.4 11.9 Am 0&I 4,0 3411 122 64.3 425 15,3 67A : S.W I" 71.8 5.W 21.1 74.5 I&= 24A 77A 7.73 Z7�b 01.0' U031Z OU. :IOM5.362 8&4 t1,2 40,a WS 13A 49S 90 5.0 3.79 13.6 69,0 4.72 17.0 7Z7 5.59 20,1 76,4 6.56 Z3.5 3D.2 7,62 27.5 94,4 5,% 312 86,7 9,91 34,9 90,4 11z6- 4o,5 42.5 17-5 A5.2 94.7 MS 55,6 103 6.0 4,17 15,0 M4 5,14 10.5 77,3 6,12 2Z1 80,7 7,19 25,9 W &35 311,1 887 - 9,51 343s91,9 _ 10,9^' 3&2 947' '12.35 44.5 977 13,7- 49,5 161 ft18 6D,5 IO9 7.0 4,53 16.3 77.6 5.52 19.9 81,5 6,61 -73,3 85.0 7.75 27,9 89,3 9,02 M.5 33,0 10.3 37,D 96.1 11.7 41,3 99,0 13.3 480 102,2 14,8 53.5 105 t8.2 6-4.5 U3 0.0 4A9 17A 81,7 5A4 21,0 W 747 254 59.3 L25 297 93.1 SfA 34.5 V,3 10,95 394- 99.7 12S- At. 1M 142Z 512 1055.8 VU 572 109 19S 7D.2 116 150 SERIES BIG GUN - 240 TRAJECTORY - TAPER BORE NOZZLE NOME aAM i-ER 0.71 17.&M O9' 20imm 1L9' 2Z91nm I 2s4rtc1 1.1' 2731m 12' 30.Sm1 12 3 P1i gifa �al a tis M)PI M us Mall M us M api M 115 M`1" Y Lis MjH M Lr5 M1iN M us WtH M 315 6.39 210 76,0 829 29.0 82.0 10-5 370 88.0 134 46,9 95.0 10 57,1 101 19.0 68,3 105 ZZ3 Wt 110 40 ,'.4a1'..24,817%S.. BAS:,319 a58' :.riz 40.4 91.6 133.5011'•9T,&r= -T E1R;1041:�%' i gym- 20.3 73A iDs:•-! �218 85,T 114 " i.0 7.53 77.5 MA 9,91 35.7 91,6 146 451 98,6 15.6 56.0 18,9 66z Ill 22.7 01-7 117 25.6 95,8 121 8A 1136 41 89,Z:.,...;-;.;!1D.9::391 98,7 :13,0 49A 104 _1055 i7Ac813:1t7¢k ;r �7i�,ltli. fC'a ;".: 249' W1231'_ ;.':_291 105 128' - 7.0 9.03 32.5 95.0 11.7 42.2 101 14.9 515 108 18.4 66,3 114 224 80.7 t22 26.8 966 120 M.5 1i3 134 0 &60 341 993: lZ5- 45.1 W5 15,9 S72 IV 19.7 70A 116-7.' 24D7 eeJ'128; .r;,"+ `>: 2857 103. 132 . 33.7 121 13J 9.0 102 36,9 104 13,3 47.9 110 16,8 60.6 117 M.9 7&1 123 25,4 91.5 131 3n,4 110 137 35.7 129 143 200 SERIES BIG GUN - 27° TRAJECTORY - TAPER BORE NOZZLE 11DZdP MAMETEA l.W 2A7mm 1.1' 27.9mm 1T 3D.SI1m 33.Ome 1- I.4 35AW 1,5' 38,1mm 16' 40.fiem 1.75 443mm 1A' 4&31ma PRESSUREWc,2LIS MIN Lis MIM M Ifs W(N M In WR1 W US MSj14 M,` tis. M70N M: us: M4jH M Lls Wj14' Y' US WA4 M 40 15.5 55.7 104 f1,3 63,9 106 1 20,0 73.1 112 Z3.8 65,8 117 27,5 99.9 123 322 116 129 36,t 130 134 1 4Z9 154 141 50,1 183 t49 5D 17a 6Z,3 Ill- 11.94 71,5; 117 227 81.7 121 25,7. 98.0 126' 3O7' 111+ i32 38A :13p?; 138 ': 40r`_.t46- .tq . 48.0 173 152 W 20t 150 do 19.0 68.2 !15 21.3 78.3 121 24.9 39.5 :25 29,2 '05 1M 317 121 13a 39.4 142 144 44,2 159 149 5Z6 183 150 V-1 224 164 1O :,2M 73,7 122' 23S 94,6 .129- 2U 9&7 134 31,5 114 140 36a: 13]', 14871 4Z0 , I='.iSZ 471' 172'. 159 588 204 i6b ', 07,1 241. 175 30 21.9 7E,8 i26 251 90.4 132 29,1 1N 138 33.7 121 1" Z4,9 140 152 45,5 154 iES 51A im 155 60.7 210 174 71.7 2S2 182 90 212 8S6 13D 28,6 95,9 1W X4 IM 142 35,5 129 144 41.2 t48: t57S, 4&3 174L, 164 ':' 54a IS& -170. 64,4' 232 tee 70,0 274 185 i Performance is shown with Taper Bore nozzles only. Distance of throw with Ring nozzles and Taper/Ring nozzles is slightly less. Consult factory for complete performance details. The lower trajectory angles result in better wind fighting ability, but reduced throw distances. Throw reduction depends upon nozzle flow rate. In general the throw distance is reduced approximately 3% with each 30 drop in trajectory angle. Performance data has been obtained under ideal test conditions and may be adversety affected by wind, poor hydraulic entrance conditions or,other factors. Test riser height of three feel above measurement surface_ No representation regarding droplet condition, unitormity, application rate or suitability for a particular application is made herein. rt rt ft. T-►. Tt r► r► rtr r► r►. fit: Tt T►. rr .rt rt Tt FLOW PERFORMANCE (U.S. UNITS) • Cola, #9 Light Blue 111d =. Deign :'-'#11 ' 1_`: 14efge Gold 012 Gold #13 Gold -_.._... ' '#14 " � Lhae ---#15 LitreLsiie,tder w :::•,-."• -= afi167f'.'R •` .;^ t17`; *; ' Lavmalttr " PSI GPM GPM GPM GPM GPM GPM GPM GPM GPM 6 0.34 0.42 0.50 0.61 0.71 0,82 0.95 1.08 1.22 10 0.44 0,54 0.65 ' 0.79 .. •0.92 .': • 1.06 1.23' .,. 1.40 1.58 15 0.53 0.66 0.79 0.96 1.13 1.29 1.51 1.71 1.93 20 0.62 0-76 0-92 •.; 1.11 ., ' ! 30 .�,: • 1.49. Y ,1.74, _ 1.98 223 25 0.69 0.85 1.02 1.24 1.46 1-67 1-95 2.21 2.50 30 0.76 0.93 1.12 1'% _'' .=1.59 1.83 2.14:..=. 2.42 2,74 40 0.87 1.07 1.29 1.57 1.84 2.11 2.47 2.80 3.16 50 it 0.97 1.20 1.45 1.76: , 2.06 . '` ` ' 2.36 "•' ' '2.76 = ' ., ' 3.13 3.53 >r ` E #78 ;:;.+, ;fir,_;:, ts19C�K" #24 #21:, =,� tla2 #23 *26 Color Gray ; Gray :-�'� Yellow Yellow White StrVe White Yellow PSI GPM GPM GPM GPM GPM GPM GPM GPM GPM 6 1.36 1,53 1.70 1.84 2.04 2.22 2.44 2.64 2.87 10 1.75 1.97 2.19 2.38 2.64 . '' 2.86 3:16 3.41 3.70 15 2.14 2.41 2-69 2.91 3.23 3.50 3.86 4.17 4,53 20 2.48 2.79 3.10 3.36 x:'w 3.73 � "`4.05 . ' " 4:46 4'.82 :. 5.23 25 2.77 3.12 3.47 3.76 4.17 4.52 4.99 5.38 5.85 30 3.03 3.41 3.60 4.12"'`; ,.`4:56 r ".4.96. '. =5:47 Te -�590 6.41 40 3-50 3.94 4-39 4.76 5.27 5.72 6.31 6-81 7-40 50 3.91 4.41 4.90 5.32.E ' 1 .5.419. 6.40 7.06 : 7.61 828 # cold, P51 t27#25 white Blue GPM GPM #213 .. GPM #30 Dark Brown GPM Dark Brown GPM - Oiipa I GPM age ._. Dark Green GPM Dark Green GPM Dark Purple GPM 6 3.07 3.35 3.58 3.83 4.06 4.36 4.65 4,94 5.20 10 3.97 4.32 4.62 ; -_.4.94 - `, :'5.24 . , ,;,5.63 _ ',-6.00 .; .6.37 ,- ; .'6.72. " 15 4.86 5.29 5.66 6.06 6,41 6.89 7.35 7.81 8.23 20 5.61 6.11 _ - : 6.53:,- :'6.99.` : 7.40, 7.96 : :: 8.49 ` .9.01 .. 9.50 { 25 6.27 6.83 7.30 7.82 8,28 8.90 9.49 10.08 10.62 30 .6.87 7.48 ' 8.00 ': a'' 8.56 ' 9.07 9.75 „ ` ":"i 0.39 , `' - '_-11 A4 11.6 4 y; - 40 7.94 8.64 9.24 9.89 10.47 11.26 12.00 12.75 13.44 50 8.87 -•: 9.66 10.33t<<:: `"11.06. 11.71';z, 12.59' -. ;13.42 ; 14.25 15.02 - Lq PSI urple GPM Purple Black Black GPM GPM n , r.• GPM GPM GPM Cream GPM Dark BI :GPM GPM 6 5.47 5.84 6.18 6.85 7-60 8.33 9.12 119.96 10.77 10 7.06 7.54 7.97 -- 8.85 9.81 10.75 11.77 `12.86 13.91 15 8.65 9.24 9,77 10.84 12.01 13.17 14.41 15.75 17.03 20 9.98 10.67 11.28 ' 12.51 13.87 15.20 16.64 18.19 19,67 25 11.16 11.92 12.61 13.99 15.51 17.00 18.61 20,33 21,99 30 12.23 13.06 13.81 „,.._15.33 16.99 :- ` 18.62 ., . 20.38 22.28 24.09 40 14.12 15.08 15.95 17.70 19.61 21.50 23.54 25.72 27,82 50 1 15.79 16.86 17.83 19.79 " 21.93 :' 24.04 ` 26.31 28.76 31.10 NOZZLE SIZE ((128th inch increments) (example: 271128th inch ororice size.) /17 4271 �r COf_OR STRIPE (Odd numbered nozzles have a color stripe of the next size) e This How data was obtained under ideal test conditions and may be adversely affected by poor hydraulic entrance conditions, turbulence or other factors. Nelson Irrigation makes no representation regarding sprinkler flew rate accuracy undervarious plumbing and drop pipe conditions. WARRANTY AND OI5CWMER NELSON R3000. S30M and M03000 SERIES PNOT PRODUCTS a .auwma br are Year is dre do. d argrud $a* 60 be hen d deleco�. maderah aM wwkzrananv .hwr wed .fin da Ma a SPOAPOma ar .tKh du Pnadnbt cos dee51� ertl under normal m and oar icy Tlr - -- ' no+esP1' im rvrabbm ,earn v urmium zed raper of dwhchY Pans am the mrdachmr d nor to lade for any clap 0, O&M emeada -bw dam on ­h.a THiS WARRANTY Idseach d EXPRE YIN Ur OF ALi OTHER WARRANTIES. EXPRESS OR IMPLIED. a CLUOWG THE WARRANTIES OF MERCHANTABILITY AND FaNESS FOR PARTICULAR PURPOSES AND OF AU OTHER OSUGAT10NS OR LPSWTIES OF MANUPCrUREW rro ewe, eriploree a MPMX-%LWA d pa mmAKiwer has auhwdy m vrwre. ON u add m"pvarmaae d fopdip ema vnr a mire any CWVALraamn ...ur+sy rct av>Rnwsa never. This product may be eocrered by one or more o1 the lalkwAng U.S Patent Nos.4795811 FtE3387! OE S312865.5415348. 5409168 and other U.S. patents pending or ca,respondmg issued Dr pending iore patents MAMLfONTel: Route 4, Box Z69 Walla Walla, WA 99362-9426 U.S.A. (509) 525-7660 Fax. (509y 525-7907 633-46 Rev. July 199( Table 18S. SWINE ANAEROBIC LA40 M LIQUID FERTILIZER WUTRIEMTS • Type Animal Animal Unit Total Anaerobic Total Lagoon Ptant Plant Total Plant Avail of Unit Equivalent Lagoon Liquid Liquid Nutrient Nutrient Nutrients Mutrient Production Live Weight Capacity, Surplus,"' Availability irrigatat 3' Unit --------------- ft3/ per animal Coefficients ---------------- init final seen animal unit unit/year tbs/ -.^---------- -- ------------ irrigated tbs/ tbs/ animal single 2-stage acre- *"` acre acre unit/ ------ lbs------ stage 1st + 2ad gate inch inch inch year ileanlinig-to per 10 50 30 60 45 15 191 .0070 M .50 136 63 .48 Feeoer head P205 .70 53 37 .26 capacity K20 .70 133 93 .66 Feeder -to per 50 220 135 270 200 70 92T .034 N .50 136 68 2.3 Finish head P2o5 .70 53 37 1.3 capacity K20 .70 133 93 3.2 Gilt Per 50 250 150 300 225 75 1015 .037 N .50 136 68 2.5 DeveLopmt head P205 .70 53 37 1.4 caF+scity K20 .70 133 93 3.5 Boar stW per 250 550 400 500 375 125 2959 .11 M .50 68 34 3.7 head P205 .70 26 19 2.0 cap ac i ty K20 .70 67 47 5.1 Farrow -to per 433 650 435 215 3203 .12 N .So 91- 45 5.4 weenting active P205 .70 35 25 2.9 sow 120 .70 89 62 7.3 Farrow -to per 522 783 523 260 386i .14 N .50 91 45 6.5 Feeder active P205 .70 35 25 3.5 sow K20 .70 89 62 9.8 Farrow -to per 1417 28M ' 2125 708 10475 .39 M .50 136 68 26 Finish active D205 .70 53 37 14 sow K20 .70 133 93 36 References: Deptz of Biological and Agricultural Engineering, Animal Science; Worth Carolina State University; Jan 1990 Agronomic Division, North Carolina Aepertment of Agriculture As"Mes 400-1b sow and boor on limited feed, 3-rk old ream ing, 50-tb feeder pig. 220-1b market hog and 20 pigs/toW,yw- '`� Estimated total lagoon liquid includes total liquid manure pits average annual rainfall surplus incidental to lagoon surface; does not account for seepage. "!• irrigated: sprinkler irrigated liquid uncovered for 1 month or longer. Table 18C. LAND APPLICATION OF SWINE ANAEROBIC LAGOON LIQUID Type Animal Rate- Lagoon Liquid Application Rate " Minim.= Land Area for Liquid Application `' of Unit Limiting ------------------irrigated-------- --- --irrigated------------- Production Nutrient --------------^- / year------_•_------- Lba acre/ ------ ---- ------ --lba/acre/ year ---------------- Unit N 50 100 150 2DO 250 300 350 ADD 50 100 150 200 250 300 350 400 P24 20 40 60 80 100 120 140 160 20 40 60 80 100 120 140 160 K20 50 100 150 200 250 300 350 400 50 100 150 200 250 300 350 "0 ----------------- incheslyear----------------- -.-- ----------------scres/animal - unit -------- ---- lieanting-to per N .73 1.5 2.2 2.9 3.7 4.4 5.1 5.9 .w% .0048 .om .0024 .0019 .0016 .CO14 .0012 Feeder head ,15205 .51 1.1 1.6 2.2 2.7 3.2 3.8 4.3 .013 .0065 .0043 AM .0026 .00ZZ .0019 .0016 capacity K20 .54 1.1 1.6 2.1 2.7 3.2 3.7 4-3 .013 .0066 .00" .0033 .0026 .0022 .0019 .0016 Feeder -to per W .73 1.5 2.2 2.9 3.7 4.4 5.1 5.9 .047 .CZ .016 .012 .0093 .0078 .0066 .0058 Finish head P2M .54 1.1 1.6 2.2 2.7 3.2 3.8 4.3 .063 .032 -021 .016 .013 .011 .0090 .0079 capacity K20 .54 1.1 1.6 2.1 2.7 3.2 3.7 4.3 _0" .032 .021 .016 .013 .011 .0091 .DOW Gilt per W .73 1.5 2.2 2.9 3,7 4.4 5.1 5.9 .051 .025 .017 .013 .010 .0085 .0073 .0064 Developart head P205 .54 1.1 1,6 2.2 2.7 3.2 3.8 4.3 .069 .035 .M .017 .014 .012 .ODK .0087 capacity K20 .54 1.1 1.6 2.1 2.7 3.2 3.7 4.3 .070 .035 .023 .017 .014 .012 .010 .0087 Boar per M 1.5 2.9 4.4 5.9 7.3 3.8 10 12 .071. .037 .025 .019 .015 .012 .011 .0093 Stud head P205 1.1 2.2 3.2 4.3 5.4 6.5 7.6 8.6 .10 .050 .034 AZ .020 .077 .014 .013 capacity K20 1.1 2.1 3.2 4.3 5.4 6.4 7.5 8.6 .10 .051 .034 .OS .020 .01T .015 .013 Farrow -to per M 1.1 2-2 3.3 4.4 5.5 6.6 7.7 8.8 .11 .054 .036 .027 .021 .013 .015 .013 yeanting active PZ05 .81 1.6 2.4 3.2 4.0 4.9 5.7 6.5 .15 .073 .049 .036 .029 .024 .021 .018 sow KZO .30 1.6 2.4 3.2 4.0 4.8 5.6 6.4 .15 .073 .L149 .037 .On .024 .021 .018 Farrow -to per 4 1.1 2.2 3.3 4.4 5.5 6-6 7.7 8.8 .13 .065 .043 .032 .026 .0Z2 .018 .016 Feeder active P205 .81 1.6 2.4 3.2 4.0 4.9 5-7 6.5 .18 .OW .059 .044 .035 .029 .W .922 sow K20 .80 1.6 2.4 3.2 4.0 4.8 5.6 6.4 .18 .GM .059 .D" .035 .029 .04 071 r FeFinisho W ^ .11 +12 .0 0 active P205 .54 1.1 1.6 2-2 2.7 3.2 3.8 4.3 -72 .36 .24 .18 .14 sow c20 .54 1.1 1.6 2.1 2.7 3.2 3.7 4.3 .72 .36 -24 .18 .14 .12 .10 References: Dept$ of Biological i Agricultural Engineering, Soil Science, Crap Science; Worth Caroline St Univ; Jan 1990 " N fertilization rate should be consistent with realistic crop yield. w teaching and denitrification and p205 snit isaaobilization unaccounted for- Field Calibration Procedures for Animal Wastewater Application Equipment CENTER PIVOT AND LINEAR MOVE IRRIGATION SYSTEMS R.O. Evans and J.C. Barker Information presented in manufacturers charts are based on average operating conditions for relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. Operating an irrigation system differently than assumed in the design will alter the application rate, uniformity of coverage, and subsequently the application uniformity. Operating with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. Irrigation equipment should be calibrated on a regular basis to ensure proper application rates and uniformity. Calibration is a simple procedure involving collecting and measuring the material being applied at several locations in the application area. Calibration helps ensure that nutrients from animal waste are applied efficiently and at proper rates. General Guidelines The calibration of a center pivot and linear move irrigation systems involve setting out collection containers, operating the system, measuring the amount of wastewater collected in each container, then computing the average application volume and application uniformity. An in -line flow meter installed in the main irrigation line provides an accurate and easy method of computing average application volume for each irrigation cycle. Any number of containers can be used to collect flow and determine the application rate. Standard rain gauges work best and are recommended because they already have a graduated scale from which to read the application amount without having to perform mathematical conversions. Pans, plastic buckets, jars, or anything with a uniform opening and cross section can be used provided the container is deep enough to prevent splash (at least 4 inches deep), excessive evaporation, and the liquid collected can be easily transferred to a scaled container for measuring. All containers should be the same size and shape to simply application depth computations. All collection containers should be set up at the same height relative to the height of the sprinkler discharge elevation (nozzle). The top of the container should be between 12 and 48 inches above the ground; but at least 36 inches below the sprinkler or nozzle discharge elevation. usually represent less than 10 percent of a typical sized system. If the system has only one moving tower, place the first container 100 feet from the boss tower. Proceed to place containers equally spaced to the end. For lateral move systems, place containers throughout the entire length of the system. Containers should be spaced no further apart than 1/2 the wetted diameter of rotary impact sprinklers, 1/4 the diameter of gun sprinklers or 50 feet, whichever is less. A 20 to 25 foot spacing is generally recommended which will result in 6 to 8 collection containers between each set of towers. Collection containers should be placed such that they intercept discharge from a range of lateral distances from the sprinkler (i.e., midpoint, quarter point, directly under sprinkler, etc). This can be accomplished by selecting a catch can spacing different from a multiple of the sprinkler spacing along the lateral. Where end guns are used, the transect of collection containers should exceed past the throw of the gun. The system should be operated such that the minimum travel distance exceeds the wetted diameter of throw for the catch can sprinkler closest to the boss tower. Application volumes should be read as soon as the last gauges stop being wetted. Calibration Procedures 1. Determine the wetted diameter of the sprinkler, gun or drop nozzle. 2. Determine the necessary spacing between collection gauges. The spacing should not exceed 50 feet. Twenty five feet or less is generally recommended. 3. Determine the number of gauges required. Label gauges outward from the boss tower. 4. Set out gauges along a transect as labeled and shown in Figure 1, equally- spaced at the distance determined in item 2. The transect should be at least one/half sprinkler wetted diameter from the sprinkler nearest the boss tower. 5. Operate the system for the time required for the sprinkler nearest the boss tower to completely pass the collection containers. Record the time of operation (duration in minutes) and distance traveled in feet at a reference point along the system. (Usually the last tower. 6. Immediately record the amounts collected in each gauge. (Refer to Table 1 for an example) 7. Add the amounts in #6 and divide by the number of gauges. This is the average application volume (inches). 3 . Table 1 Example calibration data for a center pivot system operated with rotary impact sprinklers and an end gun. Date: Land Owner a. System specifications Sprinkler rated diameter 60 ft Gun wetted radius 120 ft Sprinkler spacing along lateral 9 feet Gun distance from boss tower 600, ft Number of towers 3 Tower spacing 180 ft Farm No. b. Distance to first gauge 180 ft Spacing between collection containers 20 ft C. calibration area length (ft) Number of gauges = - -- _ gauge spacing (ft) System length - distance tower one + end gun radius gauge spacing (ft) = 27 gauges d. Start of Irrigation event 7:15 am e. End of Irrigation event 8:30 am f. Duration (e-d) 75 minutes g. Travel distance (end tower) 415 feet h. Operate the system and collect data 600 ft - 180 ft + 120 ft 20 ft 5 IRRIGATION SYSTEM CALIBRATION DATA SHEET FOR CENTER Pf VOT AND LINEAR MOVE IRRIGATION SYSTEM Date: Land Owner Farm No. a. System specifications Sprinkler rated diameter feet Gun wetted radius feet Sprinkler spacing along lateral feet Gun distance from boss tower feet Number of towers Tower spacing feet b. Distance to first gauge ft Spacing between collection containers ft C. calibration area length (ft) Number of gauges = ----- - _ gauge spacing (ft) System length - distance tower one + end gun radius gauge spacing (ft) d. Start of Irrigation event e. End of Irrigation event f. Duration (e-d) minutes g. Travel distance (end tower) feet h. Operate the system and collect data FRICTION LOSS CHARACTERISTICS PVC CLASS 125 IPS PLASTIC PIPE (1120, 1220) SDR 32.5 C = 150 PSI LOSS PER 100 FEET OF PIPE {PSII100 FT) Sizes 3'/." thru 12" Flow GPM 650 thru 6000 SIZE 3,50 4.00 5.00 6-00 8.00 10.00 12.00 SIZE OD 4.000 4.500 6.563 6.625 8.625 10.750 12,750 OO 10 3.754 4.224 5.221 6.217 8.095 10.088 11,966 ID WALL 0.123 0.138 0.171 0.204 0.265 0.331 0,392 WALL THK THK Oa y Ot y O m 1 L!J p m LL V7 C m CA p m LL L/] p an d V] o an d N cm C d La. L7 > u- LL J > 1L a. J > LL LL J > LL Li J �J LL. LZ- J >- LL C� J > Li. C_ J u- L.7 650 ,18 81 '.1r1.05 14.86 6.23 9.72 2.22 6.86 0.95 4.04 0.26 2.60 0.09 1.85 0-04 650 700 16.00 7.14 10.47 2.55 7.38 1.09 4.35 0.30 2.80 0.10 1.99 0.05 700 750 17.15 8.12 11.22 2.89 7.91 1,24 4.66 0.34 3.00 0.12 2.13 0.05 750 800 18.29 9.15 11.97 3.25 8.44 1.39 4.98 D.39 3.20 0.73 2.27 0.06 800 850 1 19.43 110.23 12321 3.651 8.97 1.56 5.29 0.43 3.40 0.15 2.42 0.06 850 900 13.47 4.06 9.50 1.73 5.60 D.48 3.60 0.16 2.56 0.07 900 950 14.21 4.48 10.02 1.92 5.91 0.53 3.$O 0.78 2.70 0.08 950 1000 14.96 4.93 10.55 2.11 6.22 0.561 4.00 0.20 2.84 0.09 1000 1050 15.71 5.40 1 1.08 2.31 6.53 O.r>41 4.20 0.22 2.99 0.10 1050 17001 16.46 5.88 71.61 2.52 6.84 0.701 4.41 0.24 3.13 0.10 1100 1150 17.21 6.39 12.13 2,73 7.16 0,76 4.61 0.26 3.27 0.11 1150 1200 17.96 6.91 12.66 2.96 7.47 0.82 4.18 0.28 3.41 OA2 1200 1250 18.70 7.45 13.19 3.19 7.78 0.88 5.01 0.30 3.56 0.13 1250 1300 19.45 8.02 13.72 3.43 ' 8.09 0.95 5.21 0.33 3.70 0.14 1300 1350 14.25 3.68 8.40 1.02 5.41 0.35 3.84 0.15 1350 1400 14.77 3.93 8.71 1.09 5.61 0.37 2.98 0.16 1400 1450 15.30 4.20 9.02 1.76 5.81 0.40 4.13 0.17 1450 1500 15.83 4.47 9.33 1.24 6.01 0.42 4.27 0.18 1500 1550 16.36 4.75 9.65 1.31 6.21 0.45 4.41 0.20 1550 1600 16.88 5.04 9.96 1.39 6,41 0,48 4.55 0.21 1600 1650 17.41 5.33 10.27 1.48 6.61 0.51 4.70 0.22 1650 1700 17.94 5.63 10.58 1.56 6.81 0.53 4.84 0.23 1700 1750 18,47 5.94 10.89 1.65 7.01 0.56 4.98 0.25 1750 1800 19.00 6.25 11.20 1.73 7.21 0.59 5.12 0.26 1800 1850 19.52 6.59 1 1.51 1.82 7.41 0.63 5.27 0.27 1850 1900 11.82 1.92 7.61 0.66 5.41 0.29 1900 1950 12.14 2.01 7.81 0.69 5.55 0.30 1950 2000 12.45 2.11 8.01 0.72 5.69 0.31 2000 2100 13.07 2.31 8.41 0.79 5.98 0.34 2100 2200 13.69 2.51 8.82 0.86 6.26 0.38 2200 2300 14.32 2.73 9.22 0.94 6.55 0.41 2300 2400 14.94 2.95 9.62 1.01 6.83 0.44 2400 2500 15.56 3.19 10.02 1.09 7-12 0.48 2500 2640 16.18 3.43 10.42 1.17 7.40 0.51 2600 2700 16.81 3.67 10.82 1.26 7.69 0.55 2700 2800 17.43 3.93 11.22 1.35 7.97 0.59 2800 2900 18.05 4.19 11.62 1.44 B.26 0.63 2900 3000 18,67 4.47 12.02 1.53 8.5 -0.67 3000 3100 1920 4.74 12.42 1.53 8.83 0.71 3100 3200 119.92 5.03 12.821 1.72 9.11 0.75 3200 3300 13.23 1.83 9.40 0.80 3300 3400 13.63 1.93 9.68 0.84 3400 3500 14.03 2.04 9.97 0,89 3500 3600 14.43 2.14 10.25 0.93 3600 3700 14.83 2.26 10.54 0.98 3700 3800 15.23 2.37 10.82 1.03 3800 3900 15.63 2.49 11 .1 1 7.08 3900 4000 16.03 2.61 t 1.39 1.14 4000 4100 16.43 2.73 11.68 1.19 4100 4200 16.83 2.85 11.96 1.24 4200 4300 17.33 2.98 12.25 1.30 4300 4400 17.64 3.11 12.53 1.36 4400 4500 18.o4 3.24 12.82 1.41 4500 4600 18.44 3.38 13.10 1.47 4600 4700 18.84 3.51 13.39 1.53 4700 4800 19.24 3.65 13.67 1.59 4300 4900 19.64 3.80 13.96 1.65 4900 5000 i4.24 1.725 5000 Note: Shaded areas of chart indicate velocities over 5' per second. Use with Caution. • 0 n=MM6 mmJ Example of different arrangements for, thrust blocks. I/ L SWINE FARM DESIGN, CONSTRUCTION, OPERATION, AND MANAGEMENT PLAN -----------RECEIVED JUN 19 1997 TABLE OF CONTENTS FAYErMVILLE REG. OFFICE ITEM PAGE Lagoon Design Check List ............................................... Design Sumniary ..................................................... LagoonDesign ...................................................... Residential Distance Variance .................................. ' ....... Soil Investigation .................................. I ... A ........ .... Hazard Classification Data Sheet for Dams ..................................... Operation and Maintenance Plan ......................... .................. Construction Specifications for Lagoons ....................................... Seeding Specifications ........................................... ...... Plan for Lagoon ....................................................... Typical Cross -Section of Lagoon ........................................... Plan of Excavated Waste Storage Pit ................................ ....... Volume Calculations ............. ....... ............................. Waste Utilization Plan .................................................. Waste Managernent Facility Site Evaluation ..................................... Maps............................................................. A. Topo Map 13. Soils Map C. Flood Plain Map D. ASCS Map C'n CHECKED BY: „"'�• DATE: LAGOON DESIGN CHECK LIST 114' I. Copy of 026 and maps if clearing involved. 2. Dam safety - a. Dike over 15 feet to down stream slope and over 10 acre feet storage to top of dike. 3. Adequacy of storage volumes - a. designed volume exceeds needs b, all temporary storage stored above seasonal high watertable C. include statement from landowner when he requests no sludge storage d. minimum 6 feet treatment volume depth 4. Operation & Nlaintenance Plan (sheet) - a. begin and end pump -out elevations 5. Location sketch - a. distances to nearest residence b. road numbers C. north arrow / 6. Hazard Classification Sheet (NC-ENG-34) - / a. distance to nearest stream in event of dike failure f b. distance to nearest public road in event of failure !� C. topo trap showing lagoon location and information to support a&b / 7. Waste Utilization Plan a. show all tracts & field numbers, field acreage, crops / b. signatures of producer & person preparing plan C. agreement sheet signed by adjoining landowner if needed - showing tract numbers, field numbers, acres, etc. d. ASCS ;naps of fields to be used for effluent disposal e. soil survey sheets showing all fields f. check suitability of soils for crops planned g. include attachment 'B" on sampling procedure 8. Soil Investigation Sheet (SCS-ENG-538) a. minimum of three borings on Class 1V & V lagoons �r b. borings 2.0' below designed bottom of lagoon C. location & elevation of borings in relation to grid survey d. seasonal high watertable 9. Seeding specifications included (lagoon dike and other exposed areas around buildings) r 10. Construction Specifications (sheet included) ' ' l a. need for cut-off trench addressed / b. need for sealing or lining with impervious material addressed and anticipated locations of such area identified C. protection of liner during initial filling and near flush pipes addressed 11. Grid Sheet (original or ledgable copy) a. gridded area Iarge enough to include embanlmnent slopes and surface water diversions b. location & dimensions of lagoon & buildings shown (lagoon' inside top measurements shown and lagoon corners identified by grid stations) C. surface water removal (pipes, outlets, etc) shown ✓ f d. soil borings location show e. TBM location & elevation shown / f. existing utilities located (if applicable) 12. Typical cross-section included a. dike elevation & top width shown b. lagoon bottom elevation shown C. side slopes shown d. efrluent outlet pipe invert elevation shown e. building pads - elevation & grade shown / f. cut-off trench shown - if required g. liner shown - if required 13. Volume Computations a. excavation / b. dike fill C. pad fill 14. Summary Sheet a. design requirements b. excavation volume C. fill volumes d. cut-fiII ratio e. job class 15. Location of subsurface drainage (if present) 16. Presence of utilities addressed 17. Observation of cultural resources statement included 18. Operation is outside of jurisdictional limits of municipalities Operator:Dogwood S-2 County: Sampson Date: 05/14/97 Has the site evaluation been completed & approved: yes 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 3400 saws (farrow to wean) x 433 lbs. - 1472200 lbs 0 head (wean to feeder) x 30 lbs. - 0 lbs Describe other : 0 lbs Total Average Live Weight = 1472200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 986374 cubic ft (includes 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 251600.0 cubic feet 4. TOTAL DESIGNED VOLUME 0 cu. ft. add. treat. vol.) Inside top length (feet)--------------------- 850.0 Inside top width (feet)----------------------- 350.0 Top of dike elevation (feet)----------------- 53.70 Bottom of lagoon elevation (feet)------------ 41.70 Freeboard (feet)------------------------------ 1.00 Emergency spillway depth of flow(feet)------- 0.30 Side slopes (inside lagoon)------------------ 3.0 : 1 Total design volume using prismoidal formula SS/ENDI SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 842.2 342.2 10.70 AREA OF TOP LENGTH * WIDTH = 842.2 342.2 AREA OF BOTTOM LENGTH * WIDTH 778.0 278.0 288201 (AREA OF TOP) 216284 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 810.1 310.1 1004848 (AREA OF MIDSECTION * 4) CU. FT. _ (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 288201 1004848 216284 1.78 Total Designed Volume Available = 2691644 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) ( Length * Width ) + Surface area of connecting waste facility 850.0 350.0 0.0 297500.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 297500.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1472200 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 2689219 gals. or 359521.2 cubic feet 5B. Volume of excess water Volume = 9870.1 gallons/day * 180 days storage/7.48 gallons per CF Volume = 237515.1 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days evaporation = 0.0 inches 180 days rainfall - 8.4 inches Volume = 8.4 in * DA / 12 in. per ft. = 207258 cubic feet runoff Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet evap. Volume = 207258 cubic feet 5D. Volume of 25 year 24 hour storm 7.0 in. Volume of "Heavy Rain" 7.0 in. Volume = 14.0 inches / 12 inches per foot * DA Volume = 347083 cubic feet 5E. Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 359521 cubic feet 5B. 237515 cubic feet 5C. 207258 cubic feet 5D. 347083 cubic feet 5E. 0 cubic feet TOTAL 1151378 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall during wettest period of storage===> 8.4 inches` Evaporation during storage period===========> 0.0 inches j 25 year - 24 hour rainfall==================> 7.0 inches Heavy rain----------------------------------> 7.0 inches Freeboard===================================> 1.00 feet Side slopes==-===-----======----------------> 3.0 : 1 Inside top length___________________________> 850.0 feet Inside top width============================> 350.0 feet Emergency spillway elevation(if planned)====> 52.40 feet Top of dike elevation=======================> 53.70 feet Bottom of lagoon elevation==================> 41.70 feet Top of sludge elevation=====================> 42.90 feet Total required volume=======================> 2389352 cu. ft. Actual design volume========================> 2691644 cu. ft. Seasonal high watertable elevation (SHWT)===> 47.40 feet Stop pumping elev.===_______________________> 47.40 feet Must be > or = to the SHWT elev.==========> 47.40 feet Must be > or = to min. req. treatment el.=> 47.70 feet Min. Required treatment volume==============> 986374 cu. ft. Volume at stop pumping elevation============> 1073846 cu. ft. Start pumping elev.===______________________> 51.10 feet Must be at bottom of F.B. & 25 yr. rainfall & heavy rain Act. vol. less 25 yr. and heavy rainfall====> 2344560 cu. ft. Volume at start pumping elevation===========> 2322961 cu. ft. Required volume to be pumped================> 804295 cu. ft. Actual volume planned to be pumped==========> 984992 cu. ft. Min. thickness of soil liner when required==> 1.6 feet 7. DESIGNED BY: APPROVED BY: DATE: DATE: 7. DESIGNED BY: j DATE: COMMENTS: SE AL 16415 DORY S_..••`� APPROVED BY: L4f DATE: s11-319 7 ENGINEER'S NOTES: Engineering approval is for minimum design standards and is based on pre -construction site and soils investigations. Dogwood Farms, Inc. technical specialist is responsible for excavation and fill calculations and for nutrient management plan. Engineer shall be notified of any changes and/or site discrepancies found during construction before proceeding. Dogwood Farms is responsible for site layout, and shall verify all required setbacks and absence of subsurface file drains. Dogwood Famrs personnel is responsible for contacting engineer for construction inspections as necessary to confirm quality of liner materials and construction_ Engineer will conduct final inspection upon notification, and shall determine the requirements for permeability testing (quantity and location). OTHER SITE -SPECIFIC NOTES: it k . La / '.;/- .-C 5 4e Cr // f•ktl ,, «.a /�js a.%o e a G �..� ✓ /y 1/a... c _4! l a ��— ;_ �f� — .� h e 44 _ AP Gt� of r^s .a.&$ f- fre ., t L � 4� �� �►.. J- d • k a V e,,Ro I ol —X4 loll pf tX MIE3 NO M'M Um EM WOMEN m a 'MMIMIEMEIM EMINUMM i maim NOW • X Syw-r V% }ILO 1 SGS ENG-S]9 U: S: DEPARTMENT OF, AGRICULTURE Raw. 5.n ! r, .f VtL CONSERVATION SERVICE i .� SOIL- INVESTIGATION TO. -DETERMINE SUITABILITY OF PROPOSED; POND SITE 6AILI /WORKETM /, r WOODLAND-/ No,f SKrrCH OF f f / POND SHOWFNG�BORINGS' ■r ■■■MENE MEN Wit./■�■®■ ■■■u■r■�■■■■■■EM■NN ARM ■■■■■ ■■ MIMME O■■NNINAMME ■ ■■OM■�■■�® i `r��®��■A■ ■ ■■■■ ■■ ■ ■�r■■■■■■N ■ �■■■ r ■r�u■rr�a■ ■■■■■Eu■■■■■r■■■r■r®®■■■■n■ ��rr■■■r■nr■■■■r�■ ■■ mom■n�n55 EMU BORING NUMBER AND PROFILE ta ®1 in�13i011313i®�®imimi %m!i!m-ME ®���jI�I®■!Fr:rri ®�if.1.1��lr1!■`j1!®I��®i�l�i�®1®I�■I®�� �®��®I�l®I�i■EU� /���lrf®I�`��®ill®l��®I©!■1®I� WN JWl■I■I■ 12MERMINO■ IMMIKI. �■1■ ■ ■!■ ■ ■ ■1■I�!■(■ ■!rl■�■i■�■I■r!■I 4 dry1,, sek-11 " v TYPES OF MATERIAL ENCOUNTERED IN BORINGS (Use one of systems below) -' ► `" " -UNIFIED CLASS7PICRTION T . -USDA' CLASSIFICATION - = GW_- Well graded'gravels;"grovel,sand `C.: 7ifiaVel' �t_"'i... GM - Silty gravels; gravel-sand-silt'miz vfs-very find sand' _ -GC —Clayey gravels; gravel:sand-clay mix , -sI=sandy loam' = T SW -Well graded sands; send-grq;v Lmix.,.__. T w fsi=fine.saiidy*.loam, SP - Poorly graded sans SMs-ilty sand• gi-gravelly loam SC-Clayey.sands;-sand-clay. mitttures ML -Silts; silty, v..finesands; saaay_orclayey,silt - ' sil -silt loam CL-Clays of, low Ao medium plasticity, __. :al=clay loam' C.H-li or_taic elays'd-high plssiicity'= "' sicl•-silty clay loam MH-Elastic silts . �' !. 'l' - ; - scl'=saady day Ioam- . OL-Organic'silts.and silty clays, low plasticity.: _ . sic 'silty clay __� _ _ •" Oft -Organic clays, mLldium-tb high plasticity �M c -clay 1. Suitable inaterW for-einhankmemt is available Yes Q No liedtceu ... r«ouo on rrr. a. rr_ or s•-- ---2. • Explain hazards ieguiring special attention is design . (sue sv. ..md...ecr s®+ St C- ►s -t,+t� j-} W ► �� /� .��re Xf11-c;, F G&NEsrir. REM,iRM: - -- - 24 25j2bj2!j_2Sj'2§t30jj.A1 132jj 331134 j,35 � ,36 ,37. 1118 39.140 -61.1142 43 44., 45 _46 47 161150q5l r48 � + I /.46�o0Aj HAZARD CLASSIFICATION DATA SHEET FOR DAM - Landowner w �aecf rcLl..,,s _.., .�.�,. County S°""...e F.sfm=ed Depth of water to Top of t( — R. Length of Flood Pooi 85-0 Ft. Date of Field Hazard Investigation 3 1A/9 7 _ Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure_ ESI_ El ESt. F1e 1, Kind of :Immovemems: of Breach + Reach Above F_codwale. Above Food : !ain F"ccd ?!?ir I 2 ` 3 ' Describe potential for foss of Iife and damage to existing or probable future downstream improvements for a sudden breach. A sudden failure of the structure will not endaiwe life nor cause sianifiicant damage to buildings. agricultural land._ or iublic roadways._ The structure is anprazimately -?aof— feet from (Yn,,s L,«k. �, ;_bw 1 and aoprotimately ( �F400 )feet from SR Hazard Classification of Dam 0 B, Q (see INEIM-Part 520.21) R MRCS Darn Classification {I. II, III, N, 0 --V:^ BY—,' ... -• Date .� 11319; SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN A-- ------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 yr - 24 hr storm for the location and a heavy rain factor. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year_ The heavy rain factor and 25 yr rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. The waste produced by the animals shall be utilized in accordance with an approved waste utilization plan. Highly visible markers shall be installed to mark the upper and lower elevations of the temporary storage (pumping volume). Pumping shall be done as necessary to maintain the liquid level between these markers. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. Before wastes are introduced, the waste treatment lagoon shall be charged to 1/2 its treatment volume to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times_ When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 51.10 as marked by permanent marker. Stop pump - out when the fluid 'level reaches elevation 47.40 . This temporary storage less 25 yr and heavy rain contains 984992 cubic feet or 7367738 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation and recommended maximum application rate is shown in the waste utilization plan. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. Repair areas of the embankment that settle below the design settled height or areas where cracking, sloughing, or "jug" holes develop. 8. Repair waste inlet pipes that develop cracks or separate at the joints. 9. Remove undesirable vegetative growth and floating or lodged debris. 10. All surface runoff is to be diverted from the lagoon to stable outlets when not included as part of the design temporary storage. 11. After five years the waste treatment lagoon shall be checked for sludge accumulation annually. If sludge has encroached into the treatment volume, the sludge will be removed and applied at agronomic rates based on analysis of the sludge. Treatment volume must have a minimum of 4 feet of depth free of sludge at all times. 12. In December 1992, the Environmental Management Commission (EMC) in North Carolina revised water quality regulations that address animal operations. These rules became effective on February 1, 1993 (15A NCAC 2H .0200). This animal operation shall be operated within the requirements of these rules and regulations. 13. Pipes that are used for recycling effluent to use as flush water and irrigation intakes must be placed 18 inches below the surface and as far from the inlet discharge pipes as possible in order to provide a cleaner effluent for flushing and to reduce odors when irrigating on land. When these pipes are placed through the embankment, they should be installed no more than two feet below top of embankment and not in the highest section of fill. The pipe trench shall be compacted with clayey material or other material as approved by an engineer. Dogwood Farms 3/13/97 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall bE cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbi0 Satisfactory disposition will be trade of all debris. The topsoil fron the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of a►aterial such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed S inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction equipment shall travel in a direction parallel to the main axis of the fill. Clayey soils shall be compacted with a "sheepsfoot' or tamping roller. Compaction of the fill material shall be in accorc ance with the specified requirements for compaction and moisture. For the embankment, use the more impervious materials from the require excavations. Construction of fill heights shall include 5 percent foz settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the N[ Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. Page 1 of 4 Dogwood Farms 3/13/97 LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE ### ft. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfillec as specified to grade with a NRCS approved material (ie - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneade in the hand it will form a ball which does not readily separate. Wate shall be added to borrow as necessary to insure proper moisture conter during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material unless otherwise specified. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted lines The sequence of equipment use and the routing of equipment in an estak lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rock! or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant When these are specified, additional construction specifications are included with this Construction Specification. Page 2 of 4 Dogwood Faxmss 3/13/97 CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seede to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be place on areas of the dike and pad to be seeded. Temporary seeding or mulct shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soor as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS When specified, the contractor shall construct an observation trench along the entire length of the embankment to a minimum of five feet in depth. The trench shall have a bottom width adequate to accomodate the equipment used for excavation, backfill, and compaction operationf and the side slopes shall be 1:1 or flatter. When tile drains are encountered, the tile shall be removed to a minimum of 15 feet beyond the downstream embankment toe as measured perpendicular to the embankment. If a tile line exists above the embankment it shall be rerouted around the lagoon in an approved location. Backfilling and compaction in the trench shall be in accordance with the EXCAVATIC AND EARTHFILL PLACEMENT requirements. BOTTOM AND EDGES The bottom of all lagoons shall be approximately level. The side slopes shall be uniform from top to bottom. Scarify the bottom and side slopes of the lagoon a minimum depth of six inches and compact with a "sheepsfoot" or tamping roller to decrease the permeability of the finished bottom and side slopes. Page 3 of 4 DO9YsfQ*H suRANCE 3/13/97 ----------------- During construction of the earth embankment, a qualified inspector as designated by the designer must be on site during construction as necessary to verify proper construction. Testing will be required as deemed necessary by the inspector and/or designer. During construction of a clay liner, a qualified construction inspector as designated by the designer must be on site during con- struction as necessary to verify the liner is installed in accordance with NRCS South National Technical Center (SNTC) Technical Note 716 (Revised September 1993). In the absence of supervision of construction by a qualified inspector, the liner must be tested to verify a maximum hydraulic conductivity of 0.000001.25 cm/sec. When testing is required, the owner will be responsible for furnish- ing test results and certification that the construction meets the design requirements. Any tests and certification should be performed by a certified laboratory. Page 4�&4 Dogwood Faxaas 3/13/97 SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED 0.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO .TUNE 15 0.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 0.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 0.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 0.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 0.0 BALES OF SMALL GRAIN STRAW (100 BALEVACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. 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N!_� .e�'j,! , d i ` ti ,, .. �O, ' {!•• CONFINEMENT sLDO, TYPICAL VIEW OF ONE.STAGE LAGOON SYSTEM TOP WID'm ! 1:`,0 i PIT i IIIGIi END PAD EIiEVkVION: LOW END PAD ELEVATION:. S�.o PIPE SUPPORT ADEQUATELY VOLUME ESTIMATES EXCAVATION i Lagoon FILL Dike +53 4 `t1 Pad 4 Taal Fill CUT/FILL RATIO' NOTES-. j f� f- Pi If nPcd f �. 4 e1'1Cn: �P eta. IArr, a SP. PIPE INVERT ELEVATION S �, I DEPTH AT I START PUMPING I I ��• 1 it , I La B0T`I'OM ELEVATION elf SETTLED TOP ELEVATION S .� INSIDE SIDE SLOPES OUTSIDE SIDE SLOPES I PLACE IUP-RAP, FLEXIBLE PIPE OR OTHER SUITABLE MATERIAL AT PIPET OUTLETS TO PREVENT EROSION OF CLAY LINER. • DQCwQQD FARMS_ INC- Clinton, n North Carolina Furor W2E P AN OF EXCAVATED TOP LAGOON Name .4 W P1.,,�-� �— Z Date -County- Sc+ �vv, pgo�. Address - 3 7'7S1 — Use of facility ,4 06- � Sl w Vea a) Capacity 3(Gb Gallons Soil Type Bench Mark Description Tolo eP L a l 50 .v Q �./ 4 eq n (( :V� 7- T +- e Bottom Normal Liquid Level Storage for Normal Precip_ Maximum Liquid -Level 25 Year Storm Storage Crest ESW Maximum Flow Depth Freeboard Top of dam T.B.M. SUMMARY EIev_ 141.7 Elev. 4 4, 7 (+) . t • In. Elev. N -T(. '7. 0 In, Elev_ (+) 53 Lf q. -- Ft. Ft. Elev. Elev. S3.7 Sd .a Clinton. North Carolina Form i4_20 Name: .S— e-' Lagodn'# 1 No. of Shots (Elev.) ys a Sum of Shots Average Ground. Elev. ' ft. y Top of Dike 5 3 Bottom of Lagoon -H -� - SHWT toy ft. Length of Top .1950 ft. Width..of Top ) 5a ft. Area of Top at Elev. c� -� sq. ft. Area at Average Ground Elev. 1ITI? sq. ft. VI 1 1 Z $ Area of Mid -Section at Elev. �, (Center of Cut) sq. ft. ?.4 is g Area of Bottom of Elev. sq. ft. -- �7d ,r 7-1Z r z Depth of Cut ft. Dirt Removed (Cubic Feet) _cu. ft. Total Excavation (Cubic Yards) yds. �5 ,qcu. Under -cut ' - " Thick on Bottom c Slopes Bottom of Lagoon x ') x cu. ft. Side Slopes - East & West (_' x ') x ' x _ Slopes cu. ft. Side Slopes - North & South ( ' x _') x �' x _ Slopes cu. ft. Excavation (Cubic Feet) cu. ft. Total (Cubic Yards) cu. yds. Total Excavation (Lagoon & Under -cut) cu. yds. NOTE: Clay Liner will be figured extra: Total Clay cu. yds. *Clay Liner will have to be figured at time of excavation due to availability of clay on site. Zs4, Ito, /✓vfe = Aerc Lj(A be areas t4wf LI; f ( npeo( f¢ be under c"fi. BQGWQQD FARM45_ EEC .T int North Carolina Form 1119 Name! 5 ` Z Pad & Dike # ! IDISt4:! Dike Elev. Area of Dike. y! LN 3 So sq. ft. Number of Elev. Shots' Z `l Sum of Elev. Shots Average' Groun l lev. 'ft. p Depth ofFii �V ft_ 5 Cubic Feet of Fill cu. ft. Cubic Yards of Fill cu. yds. I to 1 Ratio Added P cu. yds. NEW Area of Pad %,ia x 7u O sq, ft. Pad Elev. SH.[' Average Ground Elev, SD, Y ft. Depth of Fill I ft. 3,67 Sum of Elev. Shots 3ozs� Number of Elev. Shots �Q Cubic Feet of Fill cu. ft. Cubic Yards of Fill cu. yds. dZ 1.1 to 1 Ratio cu. yds. Total Fill (excluding Clay Liner) cu. yds. 93 �4r,-r may �e,lcr+cc . �f a S(��ht 5l;��tu5r v� o�ir-f, • ��d>~•��t a��aS 5f+�� accounf; r ANIMAL WASTE UTILIZATION PLAN Producer: Dogwood Farms Inc. Location: P.O. Box Clinton NC 28329 Telephone: 910-592-2104 Type Operation: New Farrow to Weanling Swine Number of Animals: 3400.00 sows (Design capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3_ Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Dither of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 1.5A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 3400 sows x 6.1 tons waste/saws/year = 20740 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 3400 sows x 5.4 lbs PAN/sows/year = 18360 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME 10051 1 GoA BP 4.9 245 25 6125 I MAR-OCT 10051 1-1 SG 1 1 I 150 1 125 11250 SEP-MAY 10051 1 BP 4.5 5 IFo I I 122S 1 11125 MAR-OCT 10051 --1 SG 1 5 1 I ISO 1 1250 SEP-MAY 10051 1 BP 4.5 5 IFa]3 I I 1225 1 11125 MAR-OCT 10051 SG 1 5 I 150 1 1250 SEP-MAY 10051 1 BP 4.1 5 ILn I I 1205 11025 MAR-OCT 10051 SG 5 I Il 150 1 1250 SEP-MAY 10051 1 BP 3.4 4.5 IRa II I 1170 1 1782 MAR-OCT 10051 SG 1 I I 150 1 r.6 1230 SEP-MAY 7253 1 BP 4.9 2695 IGoA. I 1245 1 Ill MAR-OCT 7253 Isc. I Il 150 Ill 1550 SEP-MAY 7253 1 BP 4.5 225 7 �FaB Ii I I I 11575 MAR-OCT 7253 ISG 1 150 1 17 1350 Page: 3 ANIMAL WASTE UTILIZATION PLAN II ISEP-MAY 7253 1 BP 4.1 205 jLn I 110.3T 12255 MAR-OCT 7253 �l SG 1 50 11 550 I ISEP-MAY 7253 2 BP 4.1 205 jLn I I 1 1.6 1123 MAR-OCT 7253 SG 1-2 1 I 1-1 150 1 1.6 130 SEP-MAY 7253 2 BP 4.6 jNoB I I 1230 1 1.7 1161 MAR-OCT 7253 SG 1 1-2 1 I 150 1.7 135 SEP-MAY END I TOTAL120736 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied whale meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 4 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL10 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fail. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 5 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BP SG HYBRID BERMUDAGRASS-PASTURE SMALL GRAIN OVERSEEDED TONS AC 50 50 TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 74.2 20736 0 0 74.2 20736 * BALANCE -2376 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 6 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2992 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 14960 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 49.8666666667 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 119.68 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 7 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. I Tract l Field l Soil Type i 1 10051 l 1 l GoA 1 10051 i 1 j Ra 1 1 10051 I 1 l FaB 10051 1 1 10051 �1 10051 l �1 10051 I �l 10051 1 -1 Fo l Ln I 1 (Application RatelApplic. Amount l crop l (in/hr) l (inches) BP 1 0.50 i *1.30 1 l BP 1 I 0.40 l *1.30 l BP l 0.40 l *1.30 I BP i I 0.50 I *0.95 I l BP I 0.50 j *1.30 SG I I SG I i SG I 1 SG I 1 SG I I Page: 8 ANIMAL WASTE UTILIZATION PLAN -1 1 I BP 1 1 *1.30 7253 -1 1 1 1 Ln I f 0.50 7253 I 1 GoA I I f I *1.30 BP I 0.50 7253 f 11 I FaB I I *1.30 I BP 0.40 7253 1 2 f Ln I *1.30 I BP I 0.50 7253 f 1 f 2 I NoB I I *1.30 1 BP 1 0.50 I I 7253 SG 7253 1 I I 1 1 SG f I I SG I 7253 1 7253 1 + -2 I 1 SG 7253 f 1 I -2 I I I I SG I * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page: 9 ANIMAL WASTE UTILIZATION PLAN Your facility is designed for 160.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Dogwood Farms S-2 will be using a center pivot irrigation system. Application rate changes will be very hard to manage with the center pivot. Therefore the application rates must be applied at the rate to the most limiting soil. This is the only way not to over apply nitrogen with this system. Buffers to waters of the state have been applied and there is more than enough land under the pivot to handle the waste from this farm. The pivot that will be used is already on site and there will have to be some changes made to the system. Bob Sellars with Canduit will be making the necessary changes to the pivot_ Bryan C. Spell Page: 10 WASTE UTILIZATION FLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. when applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 11 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 12 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 13 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:Dogwood Farms S-2 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked_ I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on --site at the farm office and at the office of the local soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Dogwood Farms Inc. (Please print) QQ Signature: Date: Name of Manager (If different from owner) Signature: Qa4 Date: Name of Person Prepari Plan: (Please print) —' Affiliation: C s���� h I [yam) 5Rx- zlvy +SDcJ� � Address (Agency): Fate^S me pa.o,c kq Signature: j Date: Page: 14 ANIMAL WASTE UTILIZATION PLAN I, ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased, etc.) , hereby give permission to apply animal waste from his Waste Utilization System on acres of my land for the duration of time shown below. The field(s) on which waste can be applied are shown on the attached map. I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my need for commercial fertilizer. Adjacent Landowner: Waste Producer: Technical Representative: SWCD Representative: Date: Date: Date: Date: Term of Agreement: 119 to (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2.) Page: 15 ANIMAL WASTE UTILIZATION PLAN STATE OF NORTH CAROLINA COUNTY OF I, , a Notary Public of said County, do hereby certify that personally appeared before me this day and acknowledged the due execution of the foregoing instrument. WITNESS my hand and official seal this . 19 My commission expires (SEAL) day of Notary Public. Page: 16 ANIMAL WASTE UTILIZATION PLAN I, Waste Utilization - Third -Party Receiver Agreement hereby agree to apply waste generated by in a manner that meets the Waste Utilization Standard (633), or use an alternative waste utilization system that has been accepted in writing by the Division of Water Quality. Third Party Receiver: Term of Agreement: (Minimum Ten Years on Cost -Shared Items) STATE OF NORTH CAROLINA COUNTY OF I, Public of said County, do hereby certify that Date: to a Notary personally appeared before me this day and acknowledged the due execution of the foregoing instrument. WITNESS my hand and official seal this day of 19 My commission expires (SEAL) Notary Public. Page: 17 •,a V In •�r ,5�' + dr,,� ��t1 � faB } V •I lrl, q Na1 \ 1 NIA NOA , N.0 NOB Ln 6aA. f lA Na111 l : - Ore /i FDA r Ra r a. 9' Ln r r q v RJtr�r R(y�{ 1 OrR .- �' F 2 Y ao n"S'ni F •:'9 (� v }i £ '.6glAv ryy` t ¢'r,t Ha NOa Y a t , ,6 r � kP"i 1'r.'p. Ha t £" '.�Ba# } . a6 '� { �' n •�t ]� • }� � t^M^ Rs i A i` r � f_ S b/ Ra o. yy{ } i Yt. ':b • ^ ../ d � I No11 '� ^'.1" °6 +.i .)'. R Ra yam.. I _ ^ Re NaB� Ra y�. Kli� } A±.1" } p t'h .` yp A'w • r _ , NOB �� ou ' i , �-�. �t NOA a � ��"'�?f . _ NoB � + � y .per � .. q' NoA Ln • Au i•. 1 - a. i x s- �M:r dt 1 6, r{ J i feR GoA Ln F.. Ra NVa Wa8 L. 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A - d ,'L ai �'- .R,fy,jt 1T _.a4. W0^` 'LW i,• '��� Y�' o� r{ - 'i�� ,fie - f 4�t sp{ f i"i`+� '� �Y.,. �i�r!�� �'�t.,.SE` _ E � ,. 'i^� � • � r ts�, �' - .. I-{ - r.a- r ii s 4 V Kr" 's8yw + -."i} �l �y 1 -�' _ %. y !j '�. ad �1'TrM T;' +'sq.• .0 •• (^ �i+4Yk'r ,34 jCi s R • DOGWOOD FARMS, WC. .P.O. BOX 49 CLINTON, NC 28329 WASTE MANAGEMENT FACILITY SITE EVALUATION GENERAL INFORMATION _.__ .... Name Do IV 4 83z1 Telephone 91D -S9 2 — z/o¢ LOCATION DATA Location S / 72.5 Su,..,�5 ► — ,Go . Size of Operation 340 v Fir,• c.� 4 Distance from nearest residence not owned by producer �.Zuoc ' FT. Distance from nearest public facility (school, church, etc.) 7 ZSo°' FT. Is site within 100- Year Flood Plain? YES NO ✓ If yes, site must be relocated. Is site at least 100 FT. from a `BLUE LINE" Perennial stream? YES NO If no, site must be relocated, Is site within I mile zoning jurisdiction of a municipality? YES NO If yes, landowner should consult with the local zoning board about permits. Permits must be obtained prior to design approval. Are utilities in construction area? YES ✓ NO If yes, see Part 503 of the National Engineering Manual and follow policy. (Copies of maps or other reference %toe materials may be attached to site evaluation.) Se-r-v� r_e.s 4, k t_ WETLANDS Will site involve clearing woodland or any non -cropland? YES NO ✓ If yes, producer must complete Form NRCS-CPA-38 (Request for Certified Wetland Determination/DeIineation). Will action result in Swampbusting? YES NO *If wetlands are involved, it is the responsibility of the producer to contact the US Army Corp of Engineers and the DEHNR Division of Water Quality to determine if permits are required. If wetlands are involved, the producer should not clear any land until a Wetland Delineation is made. ODOR CONTROL Has Odor Control been discussed with producer: • Predominant wind direction? YES NO • Precharging lagoon with fresh water to at least '/z of the capacity? YES NO • Using good sound judgment in land application of waste? YES NO OTHER ENVIRONMENTAL FACTORS Is Endangered and/or threatened species habitat present? YES NO V Is a DESIGNATED NATURAL SCENIC AREA included in the planning area or will planned actions impact on an adjacent Natural Scenic Area? YES NO Is an Archeological Historical site located in the planned area? YES NO ✓ Are there Prime, Unique, State or Locally important farm lands in the operating unit? YES NO Will the action result in sodbusting YES NO `I WASTE MANAGEMENT Does producer own enough land to properly land apply all waste including sludge, although sludge may only be applied infrequently? YES V/ NO If no, does producer have access to more land? YES NO If land is not owned by the producer, can the producer get agreement on land on which to apply waste. YES NO. (Attach Waste Utilization Plan to site evaluation) SOIL INVESTIGATION- VALID ONLY IF SOIL INVESTIGATION SHEET ATTACHED Is soil suitable for lagoon? YES NO Is a liner required? YES t/ NO Type of Liner to be used: CLAY ✓ BENTONITE SYNTHETIC If clay liner is to be used, is suitable clay available on site? YES NO c r`� If clay finer is not available on site, does landowner have access to clay? YES NO Is a core trench required? YES—Z NO Is subsurface drain tile present? YES NO � ;I SITE APPROVED YES NO CONDITIONAL COMMENTS L e r lam., s �✓ a .. S cti �� •`�.` o ��e� rsti� This site investigation is valid for twelve months from the date shown below. If construction has not been started within twelve months, a new site investigation will be required. Signature —IC, �.��,�c ��• Date $ _ r %c r•,a 1 1 II' _ :{,:.��;y�...t-..�=:.fI.L'ti'G �R�.���. +,;'.1z'��rr'., _ .-1, �. is � ? -....-'�. +J%+i.+. r.�;f.-._._,.f�.---... ,--r� �� � — —• .._�___......._..-�. _ .. _ r y'�6�,`` f �� _'. ly, Ir lO `�r it — \ •. (� '`�_ �, '�'il ".\.�. !•sffi as}tea w,r:.r ;l I �y 4+ l t' _�s� .r_' � ' •'�� ..-.� ads ,'! � Sty __ •` tiR)/ q. 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Ross Jr., Secretary North Carolina Department of Environmenl and Natural Resources April 9, 2003 Premium Standard Farms of North Carolina, Inc. S-2 PO Box 349 Clinton NC 28329 Alan W. Klimek, P. E., Director Division of Water C luality Subject: Certificate of Coverage No. NCA282703 S-2 Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear Premium Standard Farms of North Carolina, Inc.: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 18, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Premium Standard Farms of North Carolina, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS820703 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the S-2, located in Sampson County, with an animal capacity of no greater than an annual average of 3400 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWN P). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keepin and monitoring conditions in this permit The Devices to Automatically_5top Irrigation Events Form must be returned to the Division of Water Ouality no later than 120 days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. Non -Discharge Permitting Unit 1817 Mail Service Center, Raleigh, NC 276WIS17 Customer Service Cenlef An Equal Opportunity Action Employer NCDE Nit Internet http:/lh2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1 BW 623-7748 50°% recycled/10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary_ Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.5C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration_ This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, lzde /— for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File NCA282703 Permit File AWS820703 NDPU Files AN Y[AL WASTE UTILIZATION PLAN Producer: Dogwood Fa=ms Inc. � w Location: P.O. Box 49 Clinton NC 28329 Telenhone: 910-592-2104 Type Operation: New Farrow to Weanling Swine Nvaher of Ana.ma? s : 3400.00 sows (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The Want nutrients in the animal waste should be used to reduce the aFYoult. or coiilTi'te_ciai fertilizer ,a-uired for the crops in the fields Where the waste is to be applied. - - This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. nnual soil tests are strongly encouraged so that all i plant nutrients can be balanced for realistic yields of the crop to he grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: er: ''_.- Always apply waste based on the heeds of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Scii types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and -a.v a i! bl e waseY holding capacities. Normally waste shall be applied ied to land er9ding at Lass h n 5 Ions per acre pe- year, - _ writ._ may be applied to land - e cding w_ _ or lore tolls per acre annually. yr but less t! tan 10 tons per acre pe_ yea_ _ rov_d____, that adequate filter strins ..r•e estab s eG. 4. Do not apply waste on saturated soils, when ..._. G- ,_—�.. -- cr ear the surface Either of tr?esel� jf'�ons'Vt=L7 -r mav result in '_ono__ r_ surface waters which is 'oT a?"f-oW under D'a4Q _ egul atis ns . # FEB 18 h.OKI-DrSCHARGE PER1,41TTING lag =: 1 ANIMAL WASTE UTILIZATION PLAN . Wind conditions should also be considered Co avoid drift -and . downwind Odor problems. "'`�•i 6 _ TO maximize the value of the nutrients for Crop production and to reduce the potential fcr pollution, the-waste should he an_nlied to a growing crop or applied not more than 30 days prior to -planting a crop Or forages 'wreaking dormancy, -- injecting the waste or disking will conserve nutrients and. ..-�._ reduce Odor problems. This ✓! an is .;lased on the Waste anclication method shown above. It you choose to change methods in ti7e future, you heed to revise this Wan. Nutrient levels for different application methods are not the same. The estimated acres needed to annly the animal waste is based on typical n trienz content for thIs type of facility. Acreage requirements should be based on the waste analysis report from your Waste management facility. in some Cases You may wane to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing Waste analysis Content and crop type - Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets t._^_e _ eau rements for lia with x r i adopted the n' i _ CQmt _. c_ wit fir_ NC__C � _ _ 02 % ad0 L- .rJY t .. ;���i%irDTlm2__ta_ Management Commission. - AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tans, etc_) 3400 sows x 6.1 tars waste/sows/year = 20740 tons AMOUNT OF PLAN?' AVA_ZLABLE NITROGEN (PAN) PRODUCED PER Y—EAR 3400 sows x 5-4 lbs PAN/sows/year = ? B360 lbs. PAN/year Applying the above amount of waste is a big _job. You should plan time and have. appropriate equipment to apply the waste in a timely mara er- ihe =r__CYing acreage will � be needed _�_ waste apDIl�.tiCGSsd ' on the crop tc be grown, soil type and surface application, page. �. I ' 0 rZ I ) (.1� Cr'�-+ t I f fj r{ II] of G1i FD u) Z n I i 1 ' F7 A; q, 7 FI; A; 1� Iil I fj1 1--1 r1 I CV I 00 f rn I (y I d' I U) 1 CI, L-f Ol r"Zit rr1 W, Ft; f P4 r- l rI r1I 1D t ry I (I F�f rr) [s] w p Ln v+ ril oa (i In u] q) �t, cV N ul N a, I V U} H r{ rf <,� r9 z n 1R;U �[Irn1I 1,I { a', O I�, Cta N OQ 1f 1 ! =1 I-� I=1 f -I d1 0 0 0 0 �+ a) C'1 N d+ r-{ r--{ 0 Q a M CV 0 Ln ko C11 r1 i l C9 r-I k IN I114 1(14 F1� if) U) U1 In Il) Ln Irt a a 0 0 c 0 Ci a o 0 o r o it-1 1r-1 1H Irf 11 Fr{ In O Ln Aa 1 '-1 Fr I to Flo ft! 'd Fi U1 [-i r-I a) 0 -r-1 O •.-1 X11 .Ij r1i F-+ F, 1 Id •,-I `11 rd US 71 �I ai O (1) O aJ •r-1 rE a) }1 N )1 fq I -I rCS 'J I:i W •r-I F, Cy ((S 11-t O ,-1 a) 0 � l r-I N a) ui ni I (j) I.1 U) Q) r-[ Cs C; a) (11 I:1 s, 1.3 La O ' id f-I ) l 1n U) F ! 1 Q (11 'ta 11-1 'U 4) �1 of W U Id ul ur f I IlT ,_, 'CS ,-I I-� •r-I I�, a) O Ff •r-I rl .I-) Q1 � r--r al 04 r31 o Ill If) n In 11-1 U Z 1-I 1,1 •I ' tj U)' U) O) -0 r I rd 1-1 rn N I-1 { F E I t31 rn (dta aUlu)raW .0 1 Fi .1-1 F! f= f i U) 1 fd aS •r 1 Fa Id U) U .I-1 as N aI U) 1,I -r-1 al 11-1 FI III al r-1 tO 1_f 'L) 1 -1� P, is ([1 I; 'U nt F; r), �1 +I) rli U I Id (I) -, I -,-I •r-I 3 r-I 'I �! '?t `[a ill •.-I fit' I } r�-I -rU , Et3�If-1U ) E� O ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (ACreemenz wish adjacent landowners must be at ' ched. (Re.aquired only if Operator does not own adequate land. See real -red specification 2.) _R. CT FIELD SOIL TYPE A CLASS- CROP YIELD ES COMM N * LEE DETERMINING PHAEE CODE AW N PER ACES AN N PER AC AC USED ----- or ------- APPLY E S ID . APPLiC MET__- N TIME END TOTAL 10 indicates that this field is being Overseeded (i.e. i ntarpl anted) or winter annuals follow sunmer annuals. xx Acreage figures may exceed total acreage in fields dike to overseeding . 't lbs AW N (animal Waste nitrogen) equals total required nitrogen less alit/ commercial _-_uroae = (COMM N) Sunzli ed . The following legend explains the crop Codes used in tables ? and 2 abovE : CROP CODS CROP UNITS PER UNIT I.2 C COIN RUS EW S_ SOYEE tiS PUS17LS "- W WHEAT SUSrELS 2.4 -'O T - FROM TASLES i AND ACRES I LIS Kw N QSED TA2LE 1 1 114.4 1 24450.52 Page: 4 A tf] ut i ANINAL WASTE UTILIZATION PLAN This -umber ie1L'st he less than or equal to 0 in order to fully utilize the ...___iial waste N produced. - Acres shown in each of the preceding tables are considered to he the usable acres excluding required buffers, filter strips along ditches odd areas unable to be irrigated, and marimeter areas not receiving full application rates due to eduipmeni lim tat:ions . Actual total acres M the fields listed may, and most likely Will be., more than the acres shown in the tables. See attached map showing the fields to be used for the .utilization of animal Waste. S:t =GE APPLICATION: The Waste utilization plan must contain provisions for periodic land appllcacion of sludge at agronomic rates. The sludge will be nutrient ri Ch and Will require precautionary measures to prevent over application of nutrients or other e! emei is . Your production facility will produce approximately 2992 pounds of plant available nitrogen per year in the sludge - if you remove the sludge every 5 years. you will have approximately 14960 pounds of PAN to '.utilize. Assuming you apply this PAN to hybrid 4er:nurva grass hay l and at the rate of 300 uoiu_nd's o_ __--roger per acre, you will read 49.8666666667 acres of land. if you: .apply the sludge to Corn at the rate of 125 mounds of nitrogen per acre, you Will need 1I9 . 68 acres of land. Please be aware that these are oniv_ estimates of the PAN and land needed. AL y.a l requirements could d vary by 25 a depending on your sludge Waste analysis, soil types, realistic yield's, and application methods _ APPLI CATION C_ WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate sotl at the time Of ___ i at_on such that runoff or _ponding occurs. rate v is limited by initial soil cast:..__ content, soil structure, mxzure, Water drr ale.. size,andorganic solids. The application should not exceed the available Watt_ holding zapacity of the soil time of _r_-gat_cn ncr should the plant available nitrogen applied zhe nitrogen needs cf the cro.m . a� the Thi a soil amount at the exceed -- surface irrigation .. _tee ezhod of I and a olica__or_ this titan, a` on --_- cf __--ice _ and -__ a __ es Yner .nYs:.._. -- -at =a _on system is . ns1lleE to properly -'e he acres r__:;-a in Tah! es _ and 2. 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C� Id N A In 3 fr) I], ul } (� U rd to U1 0 r-I N IN .1, x Id r-; rI I-1 U ,(j rd PI A' NAM ATETE t7'I'ILIZA'T_ZON PLAN WASTE UTILIZATION PLAN AC-REE24EN^' Nate of Fay: Dc wocd Farms S-2 0wne_ /Ma=age= Ag= eemen t i (we) understand, and will follow and imo!eme??t the smecificatioP_s and t°�e operation and maintenance pr ocedUres established in the approved animal Waste utilization plan for the farm named above. i (we) know that any expansion to z is existing desiam capac=-y of the waste reac:[E___t :z"'_d s4.^_rage system or co =s4r1?czion of new facilities _ ties will require a new certification to e submitted ; - b_.to the North Carolina Division vision o` Wat__ Quality y (N WQ) before e � CT� 37.�%�_ `._� new animals are stocked. T (we) also understand that there must be _2o discharge of animal a waste from his system to surface warar s of the state from a st..C.rm event less severe than the 25-year, 24-hour stcrm. he approved plan will l he filed ed cn-site a.. the farm office and a: the office of the local Soil and Water Conservation District and will be available for review by 71'ICDWQ upon request. Name of Facility Owner: Dogwood Fa=.s Inc. (Pease �==mot) 157 1 5ignatL=s: Data: Name of Manage= (! - fferehtam owneo) . Signature: Date. Name of Person Preparing Plain: Affiliation: Phcae No. ;9 _ Add ess . (Agency) A'L-- "_ Fri- S F z- -24-Z -1 Date: i�A;'- r -r• . _ _ . �:.t.:.. .. ...� _ - .. _ _ - s..r�TTs:.r :r+Gi�'�r�f:.*+"r � syae�.�,��c.:- :s•.::_ '_'Y •:'�i-" 7 -f'_ - � - I x 4. DOGWOOD FARMS, INC. P O BOX 49 CLINTON, North Carolina 28329-0049 February 2, 2000 Attn: Jeffery Brown Division of Water Quality 225 Green St. Suite 714 Fayetteville, NC 28301 Dear Mr. Brown: Ft 3 4 2000 FG�LLER, pCc I am writing this letter to comply with the BMP's established on January 28, 2000. I have put together a plan of action to deal with the high lagoon levels for each of the lagoons in your region. The lagoons that I have prepared plans for are Dogwood Farms S-1, S-2, S-5, S-6, Buffalo Ridge Farms, and Bearskin Nurseries #3. These plans will be sent with this letter. Thank you for your assistance in this matter. If you need to contact me for any reason, I may be reached at (910-592-2104 ext. 317 or 910-596-7647). Sincerely, t1 Bry . Spell Nutrient & Structure Technician Plan of Action to Address High Lagoons Dogwood Farms S-2: Step 1) There is approximately 44 acres of rye (winter annual) that is under Pivot 2 at S-2. This is a Norfolk A soil that dries quickly and should allow us to start applying waste by Friday February 4, 2000. State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph.D., Acting David H. James Premium Standards Farms of NC PO Box 349 Clinton, NC 28329 Dear Mr. James: NIT41 1W Z]ORT r Director NCDENR NORTH C4ROLINA DEPARTMENT OF ENVIRO_NM_ ENT AND NATURAL RESOURCES October 25, 2001 093 2Q! � i _ 1 Subject: Permit No. AWI820703 Premium Standard Farms of NC — S2 Animal Waste Operation Sampson County 1n accordance with your request received July 13, 2001 we are forwarding herewith Permit No. AWI820703, dated October 25, 2001 to Premium Standards Farms of NC authorizing the continued operation of an animal waste collection, treatment, storage and Iand application system in accordance with the Certificate of Coverage AWS820703 issued to this facility June 26, 1998 and the construction and operation of an alternative wastewater treatment system. This permit shall be effective from the date of issuance until September 30, 2006, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Any increase in flow or increase in stocked animals above the listed values in this permit will require a modification to this permit and shall be completed prior to actual increase in either flow or number of animals. Please note that additional sampling may be required to document this system meets a superior technology designation. McGill Environmental Systems is responsible for collecting all additional data as appropriate (as may be determined by the Designee) to document this system to the Designee. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please Otact Sue Homewood at (919) 733-5083 extension 502. �f Sincey, 1 7 Gregory J.- Thorpe, Ph.D. cc: Sampson County Health Department Sampson County Soil and Water Conservation District FayetteviIIFResronal:0$ice,WaterQuality_Si: d n Division of Water Quality, Groundwater Section, Central Office Technical Assistance and Certification Unit Division of Water Quality, Central Files Nan -Discharge Permitting Unit Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH ANIMAL WASTE OPERATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Premium Standards Farms of NC Sampson County FOR THE continued operation of an animal waste management system (Existing System) as was approved in accordance with Certificate of Coverage (COC) AWS820703 to serve 3400 Farrow to Wean swine. and construction and operation of an innovative animal waste management system (Innovative System) referred to as the McGill System consisting of a 38,000 gallon flow equalization tank with a 250 GPM separator dosing pump, two Key Dollar solids separators in series, a solids collection pad with leachate collection, a 38,000 gallon dosing tank with 260 GPM dosing pump, four 5,900 square feet irrigation greenhouses with leachate collection, a 38,000 gallon collection tank, and all necessary pipes, pumps, alarms, controls, and appurtenances to serve 3400 Farrow to Wean swine_with no discharge of wastes to the surface waters, pursuant to the request received July 13, 2001 and all subsequent documents, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The Permittee may apply for a permit modification to construct and operate an additional chemical treatment process phase of this project. The Permittee shall submit this modification request to the Division ninety (90) days before the scheduled start-up of the additional phase of the innovative system. If the permit modification request is submitted less than ninety (90) days prior to start-up, the Permittee shall acknowledge that the review and approval of the modification may delay the scheduled start-up of the additional phase of the system. The innovative system will be connected to, but not hinder the continued use of, the existing system at this facility. This permit supercedes Certificate of Coverage AWS820703 as long as the innovative animal waste management system is in use. Only if the innovative animal waste management system is no longer active and in use, may the Permittee revert back to coverage under COC number AWS820703. This permit shall be effective from the date of issuance until September 30, 2006, and shall be subject to the following specified conditions and limitations. 1. PERFORMANCE STANDARDS 1. The animal waste collection, treatment, storage and land application system permitted under this permit shall be effectively maintained and operated as a non -discharge system to prevent the discharge of pollutants to surface waters, wetlands, or ditches. Application of waste at agronomic rates to terraces and grassed waterways is acceptable in accordance with Natural Resources Conservation Service (MRCS) Standards. If the Permitee are in compliance with this permit, and unintentionally discharge as a result of a storm event greater than the 25-year, 24-hour storm, the facility will not be considered to be in violation of this permit. 2. A violation of the this Permit may result in the Permittee having to take immediate or long term corrective action(s) as required by the Division of Water Quality (Division). These actions may include ceasing use of the innovative technology, modifying operation of the innovative technology, modifying the Waste Utilization Plan (WUP), ceasing land application of waste, or removing animals from the farm. 3. This facility may not be expanded above the capacity shown in this permit until a new permit reflecting the expansion has been issued. 4. A copy of this permit, the Waste Utilization Plan(s), approved design documents, as -built 'specifications, operation and maintenance plan, and all certification forms shall be readily available at the farm (stored at places such as the farm residence, office, outbuildings, etc.) where animal waste management activities are being conducted for the life of this permit. These documents shall be kept in good condition and records shall be maintained in an orderly fashion. 5. Upon completion of construction and prior to operation of the innovative wastewater treatment system, as -built plans and specifications and the certification, signed and sealed by a professional engineer, must be submitted certifying that the permitted facility has been installed in accordance with this permit, and hest engineering practices. Mail the Certification to the Water Quality Section. Non -Discharge Permitting Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617. 6. The Fayetteville Regional Office, telephone (910) 486-1541, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 7. The spray irrigation facilities, including the greenhouse irrigation areas, shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Pennittee shall take immediate corrective actions including those actions that may be required by the Division. 8. The following buffers shall be maintained when constructing the innovative wastewater treatment system: a) 100 feet between wastewater treatment units and any wells, and b) 50 feet between wastewater treatment units and property lines. 2 II. OPERATION AND MAINTENANCE REQUIREMENTS 1. The collection, treatment, and storage facilities, and land application equipment and fields shall be maintained at all times and properly operated. 2. A suitable vegetative cover shall be maintained on all land application sites and buffers in accordance with the submitted Waste Utilization Plan. No waste may be applied upon fields not approved by or prepared in accordance with a WUP. Changes to the WUP must be approved by the Division of Water Quality. A permit modification should be requested and issued prior to any changes the WUP being put into effect. 4. An acceptable pH of the soil shall be maintained on all land application sites to insure optimum yield for the crop(s) being grown. Nutrient application rates, hydraulic loading rates, cropping rotations and application windows shall be in accordance with the Waste Utilization Plan and/or a representative Waste Analysis Report. In no case shall land application rates exceed the Plant Available Nitrogen rate for the receiving crop or result in runoff during any given application. Application of animal waste onto land which is used to grow crops for direct human consumption (e.g., strawberries, melons, lettuce, cabbage, apples, etc.) shall not occur following the planting of the crop or at any time during the growing season, or in the case of fruit bearing trees, following breaking dormancy. Application of animal wastes shall not occur within 30 days of the harvesting of fiber and food crops for direct human consumption that undergo further processing. Domestic and/or industrial wastewater from showers, toilets, sinks. etc. shall not be discharged into the animal waste collection, treatment, and storage and application system. Washdown of stock trailers, owned by and used to transport animals to and from this farm only, will be permissible as long as the system can accommodate the additional volume. Only those detergents and disinfectants that are labeled by the manufacturer as readily biodegradable may be utilized. 8. Disposal of dead animals shall be done in accordance with the North Carolina Department of Agriculture and Consumer Services (NCDACS) Veterinary Division's regulations. 9_ Unless accounted for in temporary storage volume, all uncontaminated runoff from the surrounding property and buildings shall be diverted away from the animal waste system, including but not limited to, lagoons, storage ponds, sludge treatment or containment areas, and/or open storage structures to prevent any unnecessary addition to the liquid volume in the structures. 10. A protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible. 11. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. When removal of sludge from the treatment units is necessary, provisions must be taken to prevent damage to any dikes and liners. 12. Separated solids are to be removed from site by McGill Environmental Systems. A record of date and time of removal, as well as estimated volume removed, and receiver's name, address, phone number and permit number must be kept on site with all other records. 13. if separated solids or residuals from the -other treatment units are accumulated faster than predicted and it is determined that designed treatment, storage and disposal methods are insufficient, the Permittee will immediately cease use of the innovative wastewater treatment system and therefore the continued generation of solids by that system, until adequate solids storage and/or removal can be designed, approved, and constructed. 14. All treatment units shall be kept free of foreign debris including, but not limited to, tires, bottles, light bulbs, gloves, syringes or any other solid waste. 15. The facility must have one of the following items at all times (a) adequate animal waste application and handling equipment, (b) a lease, or other written agreement, for the use of the necessary equipment, (c) a contract with a third party applicator capable of providing adequate waste application, or (d) a contract for the purchase of the equipment. Equipment shall be capable of meeting permit condition Il 5. 16. If liquid effluent samples show that additional land will be necessary for application of nitrogen at agronomic rates, the Permittee will take immediate action. This action may include, but may not be limited to, one of the following: a) preparing additional land at the site for land application wastewater or solids, b) acquiring leased land agreements for land application of wastewater or solids, or c) decrease the animal population to that which creates a balance between nutrients produced and utilization on the existing land application and crops, or d) any other method approved by the Division of Water Quality. 17. The WUP shall be modified as needed based on performance of the innovative facility. If performance is not as predicted, immediate measures such as those listed in Condition 16 above will be taken. 18. In the case of interruption or failure of the innovative wastewater treatment system the Permittee will follow the Emergency Action Plan as submitted, and if necessary adjust the wastewater collection system back to the existing lagoon as permitted under COC A WS 820703. III. MONITORING AND REPORTING REQUIREMENTS Adequate records shall be maintained by the Permittee tracking the amount of wastewater that is disposed. These records shall include, but are not necessarily limited to, the following information and shall be kept for the greenhouse irrigation areas as well as the irrigation areas identified in the Waste Utilization Plan. a. Date of irrigation application, b. Volume of wastewater applied, c. Field or greenhouse that received wastewater, d. Current crop, e. Length of time field is irrigated, f. PAN applied, and g. Nitrogen Balance for field after each application is complete. 2. Adequate records shall be maintained by the Permittee tracking the amount of separated solids that are disposed. These records shall include, but are not necessarily limited to, the following information: a. The volume of separated solids generated, and b. The dates and amounts of separated solids removed from the site. �. The Permittee or their designee shall inspect the entire existing waste collection, treatment, and storage structures and runoff control measures at a frequency to insure proper operation. For example, lagoons, storage ponds, and other structures should be inspected for evidence of erosion, leakage, damage by animals or discharge. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained for a period of five years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. 4. The Permittee or their designee shall inspect the entire innovative waste collection, treatment, and storage structures and runoff control measures at a frequency to insure proper operation. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be for a period of five years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. 5. Where the existing and innovative animal waste management systems are integrated together, it will be the responsibility of the Permittee to inspect any joint or connected areas. This includes, but is not limited to, the existing lagoon for transfer of effluent from the innovative animal waste management system. 6. Any major structural repairs must have written documentation from a professional engineer certifying proper design and installation. However, if a piece of equipment is being replaced with a piece of equipment of the identical specifications, no technical specialist approval is necessary [i.e. piping, reels, valves, pumps (if the GPM capacity is not being increased or decreased), etc.). 7_ The Permittee or their designee shall keep a log of all operational changes made to the innovative animal waste management system including at least the process parameter that was changed, the date and time of the change, the reason for the change, and all observations made both at the time of the change and subsequently as a result of the change. 8. A waste level gauge shall be installed in each lagoon, and other uncovered waste containment structures. Caution must be taken not to damage the integrity of any liner when installing the gauge. Waste water levels in any uncovered waste containment structures shall be recorded weekly. 9. A representative Standard Soil Fertility Analysis shall be conducted annually on each application site receiving animal waste. The results of these tests shall be maintained on -file by the Permittee for a minimum of three years and shall be made' available to the Division upon request. 10. The following analysis shall be conducted at the frequencies listed and a monitoring report should be submitted monthly to Non -Discharge Permitting Unit, 1617 Mail Service Center, Raleigh NC 27699-1617 and to Water Quality Supervisor, Fayetteville Regional Office, 225 Green Street, Suite 714, Fayetteville, NC 27609: Parameter ntreate Separated Solids Influent to Dosing Tarok Effluent from Collection Tank ow gp DailyDally---- 1301) Monthly Monthly Monthly M on y Monthly Monthly Monthly 3- on y Monthly Monthly 3- Monthly Monthly Monthly Monffily Monthly M ont y ota Phosphorous on y Monthly Monthly %Total SoRds Monthly Monthly Monthly Copper Monthly Monthly Monthly Zinc Monthly Monthly Monthly p on y Monthly I Monthly 11. All records, including maintenance, repair and irrigation records, shall be maintained on site and in chronological and legible form for a minimum of three years by the Permittee. These records shall be maintained on forms provided by the Division and shall be readily available for inspection. 12. A comprehensive report shall be submitted to the Division of Water Quality every six months after initial start-up of the innovative system. The report shall consist of all records, logs, and reports as required in Section 11I.1 through Section 11I.8 of this permit. The report shall be submitted to Non -Discharge Permitting Unit, 1617 Mail Service Center , Raleigh NC 27699-1617 and to Water Quality Supervisor, Raleigh Regional Office, 225 Green Street, Fayetteville, NC 28301-5043. 13. Regional Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 486-1541, as soon as possible, but in no case more than 24 hours following first knowledge of the occurrence of any of the following events: a. Failure of any component of the animal waste collection, treatment, and storage and land application system resulting in a discharge to surface waters- b. Any failure of the animal waste treatment and disposal program that renders the facility incapable of adequately receiving, treating or storing the animal waste and/or sludge. c. A spill or discharge from a vehicle or piping system transporting animal waste or sludge which results in, or may result in, a discharge to surface waters or an event that poses a serious threat to surface waters. d. Any deterioration or leak in a treatment unit that poses an immediate threat to the environment. e. Failure to maintain adequate storage capacity in a treatment unit greater than or equal to that required in Condition VI 3 of this permit. f: Overspraying animal waste either in excess of the limits set out in the Waste Utilization Plan or where runoff enters waters of the State. g. Any discharge that bypasses a treatment unit. 6 For any emergency that requires immediate reporting after normal business hours, please contact the Division of Emergency Management at 1-800-858-0368. The Permittee shall also file a written report to the appropriate Division's Regional Office of the occurrence within-5 calendar days follovxing first knowledge of the occurrence. This report shall outline the actions taken or proposed actions to correct the problem and to ensure that the problem does not recur. The requirement to file a written report may not be waived by the Division's Regional Office. IV. GROUNDWATER REQUIREMENTS i . The Groundwater Compliance Boundary for the disposal system constructed after December 31, 1983, is established at either (1) 250 feet from the waste structures and from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste structures and the waste disposal area. If this facility was constructed prior to December 31, 1983, the Compliance Boundary is established at either (1) 500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under the North Carolina General Statutes. 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V. INSPECTIONS I. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface waters or ground waters resulting from the operation of this program. 2. Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate a certified water pollution control system operator to be the operator of the facility. The designated operator must hold a certificate of the same type(s) and grade(s) as the classification(s) assigned to the waste treatment facilities by the WPCSOCC. The Permittee may also be required to designate a certified back-up operator of the appropriate type and grade to comply, with the conditions of 15A NCAC 8G. 0202. The Permittee shall submit to the WPCSOCC a completed designation form designating the appropriately certified operator(s) 30 days prior to the introduction of waste into the system or within 30 days of classification, in the case of an existing system. The designated operator of the facility must visit the facility as often as necessary to insure proper operation of the system, but in no case less frequently than as specified in 15A NCAC 8G .0204(2), 15A NCAC 8F. 0203. or both. 3. After the innovative system has been in use for one year (does not need to be consecutive) the Permittee or their designee shall submit a progress report to the Division. This report shall include any recommendations for improvements if the system is to remain operational. 4. After the innovative system has been in use for one year (does not need to be consecutive) the Permittee or their designee must submit a comprehensive Operation and Maintenance (O&M) manual if the system is to remain operational. The O&M manual shall include the following minimum information: a. As -built drawings. b. A detailed description of the innovative wastewater treatment system. c. Warranty information for all installed equipment and each major component. d. Inventory, functional descriptions, and complete operating instructions for all installed equipment and each major component. e. Instructions for start-up/shut-down as well as for calibration and adjustment of all installed equipment and each major component. f. Recommended maintenance management system, including preventative and predictive maintenance, for all installed equipment and each major component. g. Contact information for local service companies as well as instructions for replacement of all installed equipment and each major component. h. Contact information for local contractors capable of performing emergency repairs. i. Contact information for regulatory and other agencies. After the innovative system has been in use for one year (does not need to be consecutive) the Permittee or their designee must submit a comprehensive operator training program to be approved by the Division if the system is to remain operational. 6_ Upon review of these documents the Division maintains the right to reconsider the innovative system for continued approval. 7. The operating level of lagoons and other uncovered waste containment structures must not exceed the level that provides adequate storage to contain at a minimum a 25-year, 24-hour storm event, chronic rainfall, plus an additional 1 foot of freeboard. The maximum waste level shall not exceed that specified in the application submitted. The Division may require any monitoring (including but not limited to groundwater, surface water. animal waste, sludge, soil and plant tissue) necessary to determine the source, quantity, quality, and effect of any waste upon the waters of the State. Such monitoring, including its scope. frequency, duration and any sampling, testing, and reporting systems, shall meet all applicable Environmental Management Commission requirements. 9_ Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance -with North Carolina General Statute 143-215.6A-6C and may include the requirement to obtain additional treatment or storage units and/or addition of land application sites, and/or the modification of the animal waste management system. 10. The issuance of this permit does not excuse the Permittee from the obligation to comply with all applicable statutes, rules, regulations, or ordinances (local, state, and federal). 11. If animal production ceases, the Perminee is responsible for developing, implementing and completing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, erosion, and the potential for injury. Closure shall include notifying the Division_ 12. Should the Permittee desire to abandon the innovative wastewater treatment system a "closure plan" must be submitted to the Division. The closure plan must include recommendations by a Professional Engineer for the removal of all equipment associated with the innovative system so as not to create any discharge from the innovative system or the previously existing wastewater treatment system, and so as to not compromise the existing wastewater treatment system in any way. No equipment shall be removed without prior approval from the Division. 13. The annual permit fee shall be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly constitutes grounds for revocation of this permit. 14. This permit shall become voided unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 15. This permit is effective only with respect to the nature and volume of wastes described in this permit for Premium Standard Farms of NC — S2. 16. This permit is not automatically transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 17. A set of as built plans and specifications for the subject project must be retained by the Permittee for the life of the project. 18. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 25ed date of October. 2001 NORTI3�AROLIN ,EN VIRONMENTAL MANAGEMENT COMMISSION .^Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number AW1820703 9 Permit No. AW1820703 October 25, 2001 ENGINEER'S CERTIFICATION T, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, _ _ for the Project Name Location Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date Registration No. 10 '—A ' AUG h 9 2005 C,i:►+iR - FA)IEtIEVrLLE REGIMoffiGE David H. James Premium Standards Farms of NC PO Box 349 Clinton, NC 28329 Dear Mr. James: Michael F. Easley, Governor William G. Moss Jr., Secretary North Carolina Department of Environment and Naurral Resources August 1, 2005 Alan W. Klimek, P-E. Director Division of Water Quality Subject: Certificate of Coverage No. AW1920703 S-2 Innovative Animal Waste Management System Sampson County In accordance with your request received December 6, 2004, we are forwarding herewith Permit No. AW1820703, dated August 1, 2005, to Premium Standards Farms of NC authorizing the continued operation of an animal waste collection, treatment, storage and land application system in accordance with the Certificate of Coverage NCA282703 issued to this facility April 9, 2003 and the construction and operation of an alternative wastewater treatment system_ This permit shall be effective from the date of issuance until September 30, 2006 and shall be subject to the conditions and limitations as specified thereiri. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Any increase in flow or increase in stocked animals above the listed values in this permit will require a modification to this permit and shall be completed prior to actual increase in either flow or number of animals. Please note that additional sampling may be required to document this system meets a superior technology designation. McGill Environmental Systems is responsible for collecting all additional data as appropriate (as may be determined by the Designee) to document this system to the Designee. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Todd A. Bennett at (919) 715-6627. Sincerely, for lan W. Klimek, F.E. cc: Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section APS Central Files Permit File A W1820703 AFO Files Aquifer Protection Section 1636 Mail Service Center RaleighNC27694-1636 Phone (919) 733-3221 Customer Service takriv Intcmet: httPWh2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6741 Fax (919)715-6448 An Equal Opportunity/Affirmative Action Empbyer — SD% RecycEt W10% Post Consumer Paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH ANIMAL WASTE OPERATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Premium Standards Farms of NC Sampson County FOR THE continued operation of an animal waste management system (Existing System) as was approved in'accordance with Certificate of Coverage (COC) NCA282703 to serve 3400 Farrow_ to Wean swine. and construction and operation of an innovative animal waste management system (Innovative System) referred to as the McGill System consisting of a 38,000 gallon flow equalization tank with a 250 GPM separator dosing pump, two Key Dollar solids separators in series, 30 cubic yard dewatering boxes, a solids collection pad with leachate collection, a 38,000 gallon dosing tank with 260 GPM dosing pump, two 5,900 square feet irrigation greenhouses with leachate collection, a 38,000 gallon collection tank, and all necessary pipes, pumps, alarms, controls, and appurtenances to serve 3400 Farrow to Wean swine.with no discharge of wastes to the surface waters, pursuant to the requests received July 13, 2001 and December 6, 2004 and all subsequent documents, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The Permittee may apply for a permit modification to construct and operate an additional chemical treatment process phase of this project. The Permittee shall submit this modification request to the Division ninety (90) days before the scheduled start-up of the additional phase of the innovative system. If the permit modification request is submitted less than ninety (90) days prior to start-up, the Permittee shall acknowledge that the review and approval of the modification may delay the scheduled start-up of the additional phase of the system. The innovative system will be connected to, but not hinder the continued use of, the existing system at this facility. This permit supercedes Certificate of Coverage NCA282703 as long as the innovative animal waste management system is in use. Only if the innovative animal waste management system is no longer active and in use, may the Permittee revert back to coverage under COC number NCA282703. This permit shall be effective from the date of issuance until September 30, 2006 and shall be subject to the following specified conditions and limitations. I. PERFORMANCE STANDARDS 1. The animal waste collection, treatment, storage and land -application system permitted under this permit shall be effectively maintained and operated as a non - discharge system to prevent the discharge of pollutants to surface waters, wetlands, or ditches. Application of waste at agronomic rates to terraces and grassed waterways is acceptable in accordance with Natural Resources Conservation Service (NRCS) Standards. If the Permitee are in compliance with this permit, and unintentionally discharge as a result of a storm event greater than the 25-year, 24-hour storm, the facility will not be considered to be in violation of this permit. 2. A violation of the this Permit may result in the Permittee having to take immediate or long term corrective action(s) as required by the Division of Water Quality (Division). These actions may include ceasing use of the innovative technology, modifying operation of the innovative technology, modifying the Waste Utilization Plan (WUP), ceasing land application of waste, or removing animals from the farm. 3. This facility may not be expanded above the capacity shown in this permit until a new permit reflecting the expansion has been issued. 4. A copy of this permit, the Waste Utilization Plan(s), approved design documents, as -built specifications, operation and maintenance plan, and all certification forms shall be readily available at the farm (stored at places such as the farm residence, office, outbuildings, etc.) where animal waste management activities are being conducted for the life of this permit. These documents shall be kept in good condition and records shall be maintained in an orderly fashion. 5. Upon completion of construction and prior to operation of the innovative wastewater treatment system, as -built plans and specifications and the certification, signed and sealed by a professional engineer, must be submitted certifying that the permitted facility has been installed in accordance with this permit, and best engineering practices. Mail the Certification to the Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. 6. The Fayetteville Regional Office, telephone (910) 486-1541, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 7. The spray irrigation facilities, including the greenhouse irrigation areas, shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division. 8. The following buffers shall be maintained when constructing the innovative wastewater treatment system: a) 100 feet between wastewater treatment units and any wells, and b) 50 feet between wastewater treatment units and property lines. II, OPERATION AND MAINTENANCE REQUIREMENTS 1. The collection, treatment, and storage facilities, and land application equipment and fields shall be maintained at all tinges and properly operated. 2. A suitable vegetative cover shall be maintained on all land application sites and buffers in accordance with the submitted Waste Utilization Plan. No waste may be applied upon fields not approved by or prepared in accordance with a WUP. 3. Changes to the WUP must be approved by the Division of Water Quality. A permit modi fication should be requested and issued prior to any changes the WUP being put into effect. 4. An acceptable pH of the soil shall be maintained on all land application sites to insure optimum yield for the crop(s) being grown. 5. Nutrient application rates, hydraulic loading rates, cropping rotations and application windows shall be in accordance with the Waste Utilization Plan and/or a representative Waste Analysis Report. In no case shall land application rates exceed the Plant Available Nitrogen rate for the receiving crop or result in runoff during any given application. 6. Application of animal waste onto land which is used to grow crops for direct human consumption (e.g., strawberries, melons, Iettuce, cabbage, apples, etc.) shall not occur following the planting of the crop or at any time during the growing season, or in the case of fruit bearing trees, following breaking dormancy. Application of animal wastes shall not occur within 30 days of the harvesting of fiber_ and food crops for direct human consumption that undergo further processing. 7. Domestic and/or industrial wastewater from showers, toilets, sinks, etc. shall not be discharged into the animal waste collection, treatment, and storage and application system. Washdown of stock trailers, owned by and used to transport animals to and from this farm only, will be permissible as long as the system can accommodate the additional volume. Only those detergents and disinfectants that are labeled by the manufacturer as readily biodegradable may be utilized. 8. Disposal of dead animals shall be done in accordance with the North Carolina Department of Agriculture and Consumer Services (NCDACS) Veterinary Division's regulations. 9. Unless accounted for in temporary storage volume, all uncontaminated runoff from the surrounding property and buildings shall be diverted away from the animal waste system, including but not limited to, lagoons, storage ponds, sludge treatment or containment areas, and/or open storage structures to prevent any unnecessary addition to the liquid volume in the structures. 10. A protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible. 11. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. When removal of sludge from the treatment units is necessary, provisions must be taken to prevent damage to any dikes and liners. 12. Separated solids are to be removed from site by McGill Environmental Systems. A record of date and time of removal, as well as estimated volume removed, and receiver's name, address, phone number and permit number must be kept on site with all other records. 13. If separated solids or residuals from the other treatment units are accumulated faster than predicted and it is determined that designed treatment, storage and disposal methods are insufficient, the Permittee will immediately cease use of the innovative wastewater treatment system and therefore the continued generation of solids by that system, until adequate solids storage and/or removal canbe designed, approved, and constructed. 14. All treatment units shall be kept free of foreign debris including, but not limited to, tires, bottles, light bulbs, gloves, syringes or any other solid waste. 15. The facility must have one of the following items at all times (a) adequate animal waste application and handling equipment, (b) a Iease, or other written agreement, for the use of the necessary equipment, (c) a contract with a third party applicator capable of providing adequate waste application, or (d) a contract for the purchase of the equipment. Equipment shall be capable of meeting permit condition E 5. 16. if liquid effluent samples show that additional land will be necessary for application of nitrogen at agronomic rates, the Permittee will take immediate action. This action may include, but may not be limited to, one of the following: a) preparing additional land at the site for land application wastewater or solids, b) acquiring leased land agreements for land application of wastewater or solids, or c) decrease the animal population to that which creates a balance between nutrients produced and utilization on the existing land application and crops, or d) any other method approved by the Division of Water Quality. IT The WUP shall be modified as needed based on performance of the innovative facility. If performance is not as predicted, immediate measures such as those listed in Condition 16 above will be taken. 18. In the case of interruption or failure of the innovative wastewater treatment system the Permittee will follow the Emergency Action Plan as submitted, and if necessary adjust the wastewater collection system back to the existing lagoon as permitted under COC NCA282703. H1. MONITORING AND REPORTING REQUIREMENTS 1. Adequate records shall be maintained by the Permittee tracking the amount of wastewater that is disposed. These records shall include, but are not necessarily limited to, the following information and shall be kept for the greenhouse irrigation areas as well as the irrigation areas identified in the Waste Utilization Plan. a. Date of irrigation application, b. Volume of wastewater applied, c. FieId or greenhouse that received wastewater, d. Current crop, e. Length of time field is irrigated, f. PAN applied, and g. Nitrogen Balance for field after each application is complete. 2. Adequate records shall be maintained by the Permittee tracking the amount of separatcd solids that are disposed. These records shall include, but are not necessarily limited to, the following information: a. The volume of separated solids generated, and b. The dates and amounts of separated solids removed from the site. 3. The Permittee or their designee shall inspect the entire existing waste collection, treatment, and storage structures and runoff control measures at a frequency to insure proper operation. For example, lagoons, storage ponds, and other structures should be inspected for evidence of erosion, leakage, damage by animals or discharge. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained for a period of five years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. 4. The Permittee or their designee shall inspect the entire innovative waste collection, treatment, and storage structures and runoff control measures at a frequency to insure proper operation. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be for a period of five years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. 5. Where the existing and innovative animal waste management systems are integrated together, it will be the responsibility of the Permittee to inspect any joint or connected areas. This includes, but is not limited to, the existing lagoon for transfer of effluent from the innovative animal waste management system. 6. Any major structural repairs must have written documentation from a professional engineer certifying proper design and installation. However, if a piece of equipment is being replaced with a piece of equipment of the identical specifications, no technical specialist approval is necessary [i.e. piping, reels, valves, pumps (if the GPM capacity is not being increased or decreased), etc.]. 7. The Permittee or their designee shall keep a log of all operational changes made to the innovative animal waste management system including at least the process parameter that was changed, the date and time of the change, the reason for the change, and all observations made both at the time of the change and subsequently as a result of the change. 8. A waste level gauge shall be installed in each lagoon, and other uncovered waste containment structures. Caution must be taken not to damage the integrity of any liner when installing the gauge. Waste water levels in any uncovered waste containment structures shall be recorded weekly. 9. A representative Standard Soil Fertility Analysis shall be conducted annually on each application site receiving animal waste. The results of these tests shall be maintained on file by the Permittee for a minimum of three years and shall be made available to the Division upon request. 10. The following analysis shall be conducted at the frequencies listed and a monitoring report should be submitted monthly to Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636-and to Aquifer Protection Supervisor, Fayetteville Regional Office, 225 Green Street, Suite 714, Fayetteville, NC 28301-5094: Parameter Untreated Separated Solids Influent to Dosing Tank Effluent from Collection Tank Flow ( d) Daily Dail BOD Monthly Monthly COD Monthly Monthly TKN Monthly Monthly Monthly NH3-N MonthlyMonthlyMonthly NO3-N Monthly Monthly Monthl NO2 Monthly Monthly Monthl Total Phosphorous Monthly Monthly Monthly % Total Solids Monthly Monthly Monthly Copper Monthly Monthly Monthly Zinc Monthly Monthly Monthly H Monthly _ Monthly Monthly 11. All records, including maintenance, repair and irrigation records, shall be maintained on site and in chronological and legible form for a minimum of three years by the Permittee. These records shall be maintained on forms provided by the Division and shall be readily available for inspection. 12. A comprehensive report shall be submitted to the Division of Water Quality every six months after initial start-up of the innovative system. The report shall consist of all records, logs, and reports as required in Section H1.1 through Section 1H.8 of this permit. The report shall be submitted to Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636 and to Aquifer Protection Supervisor, Raleigh Regional Office, 225 Green Street, Suite 714, Fayetteville, NC 28301-5094. 13. Regional Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 486-1541, as soon as possible, but in no case more than 24 hours following first knowledge of the occurrence of any of the following events: a. Failure of any component of the animal waste collection, treatment, and storage and land application system resulting in a discharge to surface waters. b. Any failure of the animal waste treatment and disposal program that renders the facility incapable of adequately receiving, treating or storing the animal waste and/or sludge. c. A spill or discharge from a vehicle or piping system transporting animal waste or sludge which results in, or may result in, a discharge to surface waters or an event that poses a serious threat to surface waters. d. Any deterioration or leak in a treatment unit that poses an immediate threat to the environment. e. Failure to maintain adequate storage capacity in a treatment unit greater than or equal to that required in Condition VI 3 of this permit. f. Overspraying animal waste either in excess of the limits set out in the Waste Utilization Plan or where runoff enters waters of the State. g. Any discharge that bypasses a treatment unit. For any emergency that requires immediate reporting after normal business hours, please contact the Division of Emergency Management at 1-800-858- 0368. The Permittee shall also file a written report to the appropriate Division's Regional Office of the occurrence within 5 calendar days following first knowledge of the occurrence. This report shall outline the actions taken or proposed actions to correct the problem and to ensure that the problem does not recur. The requirement to file a written report may not be waived by the Division's Regional Office. IV. GROUNDWATER REQUIREMENTS 1. The Groundwater Compliance Boundary for the disposal system constructed after December 31, 1983, is established at either (1) 250 feet from the waste structures and from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste structures and the waste disposal area. If this facility was constructed prior to December 31, 1983, the Compliance Boundary is established at either (1) 500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under the North Carolina General Statutes. 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V. INSPECTIONS 1. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VL GENERAL CONDITIONS The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface waters or ground waters resulting from the operation of this program- 2- Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate a certified water pollution control system operator to be the operator of the facility. The designated operator must hold a certificate of the same type(s) and grade(s) as the classification(s) assigned to the waste treatment facilities by the WPCSOCC. The Permittee may also be required to designate a certified back-up operator of the appropriate type and grade to comply with the conditions of 15A NCAC 8G. 0202. The Permittee shall submit to the WPCSOCC a completed designation form designating the appropriately certified operator(s) 30 days prior to the introduction of waste into the system or within 30 days of classification, in the case of an existing system. The designated operator of the facility must visit the facility as often as necessary to insure proper operation of the system, but in no case less frequently than as specified in 15A NCAC 8G .0204(2), 15A NCAC 8F. 0203, or both. 3. After the innovative system has been in use for one year (does not need to be consecutive) the Permittee or their designee shall submit a progress report to the Division. This report shall include any recommendations for improvements if the system is to remain operational. 4. After the innovative system has been in use for one year (does not need to be consecutive) the Permittee or their designee must submit a comprehensive Operation and Maintenance (O&M) manual if the system is to remain operational. The O&M manual shall include the following minimum information: a. As -built drawings. b. A detailed description of the innovative wastewater treatment system- C. Warranty information for all installed equipment and 'each major component. d. Inventory, functional descriptions, and complete operating instructions for all installed equipment and each major component. e. Instructions for start-up/shut-down as well as for calibration and adjustment of all installed equipment and each major component. f. Recommended maintenance management system, including preventative and predictive maintenance, for all installed equipment and each major component. g. Contact information for local service companies as well as instructions for replacement of all installed equipment and each major component. h. Contact information for local contractors capable of performing emergency repairs. i. Contact information for regulatory and other agencies. 5. After the innovative system has been in use for one year (does not need to be consecutive) the Permittee or their designee must submit a comprehensive operator training program to be approved by the Division if the system is to remain operational. 6. Upon review of these documents the Division maintains the right to reconsider the innovative system for continued approval. 7. The operating level of lagoons and.other uncovered waste containment structures must not exceed the level that provides adequate storage to contain at a minimum a 25-year, 24-hour, storm event, chronic rainfall, plus an additional 1 foot of freeboard. The maximum waste level shall not exceed that specified in the application submitted. 8. The Division may require any monitoring (including but not limited to groundwater, surface water, animal waste, sludge, soil and plant tissue) necessary to determine the source, quantity, quality, and effect of any waste upon the waters of the State. Such monitoring, including its scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all applicable Environmental Management Commission requirements. 9. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A-6C and may include the requirement to obtain additional treatment or storage units and/or addition of land application sites, and/or the modification of the animal waste management system. 10. The issuance of this permit does not excuse the Permittee from the obligation to comply with all applicable statutes, rules, regulations, or ordinances (local, state, and federal). 11. If animal production ceases, the Permittee is responsible for developing, implementing and completing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, erosion, and the potential for injury. Closure shall include notifying the Division. Permit No. AWI820703 August 1, 2005 ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project Location Project Name for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date Registration No. AUG-06-04 FRI 08:23 PH FAX NO, P. Ol Tip DATE: TO: COMPANY_ FROM: RE; RC..1"% G i_,lk PIG424C ��� W v. _ P. a. Box 349 623 Southeast Blvd Chnt=7 NC 28329 Phone: 910-592 2104 Fax: 910-299-3016 FAX COVER .SHEET $ C)q TIME: -.r? J:_'_)Ctx le FAM PHONE: .n 1 EXT. Nu=ber of pages inchmfiag cover sheet '70 3 . L`r�� � po) WL - 6? d1 MESSAGE ` \�CG/1� ►�/i l�P G i[ yc" 01(ed cvv C�C'�-'�r))�1/1�Q I TMS FA.X COMMUNICA►MON Is LM )NM= ONLY FOR =TM 115E Olt Tftff IIVI7IPIDUAL Zb WHOM rr 15 ADD9M= JrrD UAY CONTALN tW0A9ert0N THAT IS 11P.GM $rdRY, CONFIDF =&L OR P&MEZI S. rP YOU ARE NOT THE NTENioED RP.WMNT (0& AN EwLOYEE OR GTNT R=r0J% I= FOIL DEG THM CODQ+ILINICAT10:4 TO :im RnTNDED RECIPiL'm, YOU .UM HEREBY WO"i MW THAT ANY DISMMINATION, I7LS L7tI8U7iC3lJ OR r.,OPYii3G OF 1�ilS Ct3MMUNi�TIQN is SL7iSCII..'YPROF3IgI�D.. 'YiiANiC YOIJI AUG-06-04 FR 108:23 PH FAX NO. P. 02 6-1 PREMIUM STANDARD FARMS OF NORTH CA.ROLINA, INC. P.O.AOX 349 C1.TNT()N, NC 283:!9-0349 P1rONE 91U-592.2104 VAX. 9 1 0 . 2 9 9 - 3 0 1 6 August G, 2004 Larry Baxley D.E.N.R Division of Water Quality 225 Green Street Suiic 714 Systel Bld. Fayetteville, NC 28301-5043 Subject: Discharge notification letter for S2, facility nurnber 52-703. hear Mr. Baxley, This letter is to serve as written notification of a pit overflow which occurred at S2, facility number 52-703, on August 03, 2004. The overflow, which was called in on the morning of August 03, 2004, was the result of a valve plug. The valve is part of the new technology system and is used to increase the amount of effluent stored in the primary holding tank. The pit is equipped with an overflow protection pipe, which suns into the primary tank and then will run out the overflow on the tank, via the valve which became plugged. Approximately 200-300 gallons exited the pit and was contained in a stormwater divcl:sion ditch using an earthen darn. The effluent was reclaimed and pumped back to the lagoon and on the adjacent spray field using two trash pumps. The effected area was flushed and pumped to the lagoon and spray field until DWQ inspectors could inspect the site. The valve was repaired by removing the gate and seating tne, top of the valve with a steel plate. The line is now unrestricted and goes directly from the overflow on the tank to the lagoon. If you have any questions please do not hesitate to contact me at (910) 299-3024. Sincerely, Jeremy 1). Ifll Environmental Compliance Manager PREMIUM STANDARD FARMS OF NORTH CAROLINA, INC. P.0.BOX 349 CLINTON, N1C 2.9329-0349 PH ONE: 9 1 0- 5 9 2- 2 1 0 4 FAX: 910-299-3016 December 16, 2004 ram+ ('.� ze S2 _ —776 3 Mr. Todd Bennett, Departn3ent of Environmental and Natural Resources Division of Water Quality Fayetteville Regional Office Systel Building 725 Green St., Suite 714 Fayetteville, NC 28301-5094 Mr. Bennett, The enclosed package contains the pen -nit modifications from McGill Environment on the Solid Separation project at the S2 Facility on Giddensville Road. Upon reviewing the package please contact Martin Guthrie (910) 990-6871 or Jeremy Hill (910) 385-6827 with questions relating to Premium Standard Farms. Questions concerning the project itself may be directed to Lynn Lucas at (910) 532-2539, Sincerely, Jeremy D. Hill Environmental Compliance Mngr PSF f P.Q. Box 129 Morrisville, NC 27560 919-467-1239 )NNELL & AssociAm, P.c. December 06, 2004 Mr. Todd Bennett, Department of Environmental and Natural Resources Division of Water Quality Fayetteville Regional Office Systel Building 225 Green St., Suite 714 Fayetteville, NC 28301-5094 Re: McGill Environmental Systems of North Carolina, Inc. Premium Standard S-2 (formely Dogwood) Farm Swine Waste Collection, Treatment, Storage and Application System Sampson County Permit No. AWS820703 Permit Modification Request MacConnell & Associates, P.C. Project No.: A23101.00 909 Aviation Parkway Suite 1400 Morrisville. INC 27560 Fax 919-319-6510 On behalf of the Premium Standard S-2 (formely Dogwood) Farm, we are pleased to submit a permit modification request for the existing animal waste operations. This letter outline the changes proposed from the original permit. Please fund enclosed the revised drawings which indicate the proposed changes. The following changes are proposed: 1. Greenhouse/fitter beds numbered # 1 and #4 i.e. the first bed out from breeding barn and bed next to lagoon are to be eliminated. 2. Greenhouse/filter identified as #2 and #3 on the original permit are to be renamed as #1 and #2, respectively. 3. The optional chemical treatment process module located between greenhouses and breeding barn is to be eliminated. 4. A mobile dewatering system currently used by McGill to service a number of municipal and industrial clients will be used as a component in the overall system for this farm. The effluent will be pumped directly from the equalization tank to the dewatering box. No components of the mobile system will be installed on firm. 14 5. All other components will be installed as shown. All major components are already installed. Some piping needs to be completed prior to start-up. 6. Flow to the treatment system will be controlled by the 10-inch gate valve (at outfall to lagoon) based on removal efficiency of the two greenhouses. Up to 100% of the effluent stream from the swine operation may be diverted through the greenhouses. However, because of the size reduction of the treatment systern, it is expected that some portion of the weekly discharge from the barns will be discharged directly to the lagoon. Actual volume diverted will be determined through system operation. As always, we thank you for your assistance and quick response to this application Please call me or Nitin Khanna, at (919) 467-1239, if you should have any questions, comments, and/or require additional information. Sincerely, Crary S. MacConnell, P.E. President cc: Lynn Lucas State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Govemor William G. Ross Jr., Secretary Kerr T. Stevens, Director I 09ow'A NCDENR NORTH CARbLINA DEPARTMENT Or ENVIRONMENT AND NATURAL RESOURCES June 5, 2001 PREMIUM STANDARD FARMS OF NORTH CAROLINA, INC. S-2 JON 12 2001 PO BOX 349 CLINTON NC 28329 DWQ ATTN: DAVID H. JAMES Subject: Certificate of Coverage No. AWS820703 S-2 Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear David H. James: In accordance with your Notification of Change of Ownership received on May 4, 2001, we are forwarding this Certificate of Coverage (COC) issued to Premium Standard Farms of North Carolina, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the S-2, located in Sampson County, with an animal capacity of no greater than 3400 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void Certificate of Coverage Number AWS090166 dated November 4, 1999, and shall be subject to the conditions and limitations as specified therein. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS820703 S-2 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding- ., The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached,.at (910) 486-1541. If you need additional information concerning this COC or. the -General Permit, please contact JR Joshi at (919) 733-5083 ext. 363. cc: (Certificate of Coverage only for all cc's) Sampson County Health Department a etteville Regional Office, Water Quality Section rnpson County Soil and Water Conservation District Permit File NDPU Files . t ��� W A rE9Q Michael F. Easley, Governor William G_ Ross Jr., Secretary rNorth Carolina Department of Environment and Natural Resources 7 t7 Alan W. Klimek, P.E. Director 2 — U Division of Water Quality September 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED PREMIUM STANDARD FARMS OF NORTH CAROLINA, INC. FARM S-2 623 S E BLVD CLINTON, NC 28329 Dear Sir or Ms.: [IRI : EG IL LL REC�1G'W Subject: Phosphorus Loss Assessment Too] Farm S-2 Permit Number AW1820703 Facility 82-703 Sampson County The Division's records show that a completed PLAT Form has NOT been submitted for this facility. If our records are in error please resubmit the completed PLAT Form for this farm. There is a condition in your Animal Waste Management General NPDES Permit addressing the completion of the Phosphorous Loss Assessment Tool for your animal feeding operation upon notification by the Division of Water Quality (Division). Your Individual Permit Number AW1820703 Condition I.6 states: "If prior to the expiration date of this permit either the state or federal government establishes Phosphorus loss standards that are applicable to land application activities at a facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP under the requirements of the Phosphorus loss standards to determine the facility's ability to comply with the standards. This evaluation must be documented on forms supplied or approved by the Division and must be submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of receiving notification from the Division. The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records on your farm for future reference. The Division's records show that you received the notification to conduct PLAT on January 11, 2005. To avoid possible enforcement action for a violation of your permit, The Division of Water Quality requests that the following items be addressed: Aquifer Protection section 1636 Mail Service Center Internet: www.ncwatc[quality.or2 Locatiow 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer- 50%Recydedl10% Post Consumer Paper N rthCarolina ;FGMA ; Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax l: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 1. Submit justification for not responding within 180 days of receipt of the PLAT notification letter. 2. Consult with your technical specialist and submit a written schedule for completing the PLAT evaluation. Failure to comply with the above conditions may result in a civil penalty assessment for the facility. Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. Please provide this office with a written response on or before September 30, 2006. If you have any questions regarding this request, please do not hesitate to contact me at (919) 715-6186 or contact the Fayetteville Regional Office at (910) 486-1541. Thank you for your cooperation. Sincerely, Duane Leith Animal Feeding Operations Unit cc: Fayetteville Regional Office Facility File 82-703 '9 2-W) 3 Nutrient Management Plan For Animal Waste Utilization This plan has been prepared for: S2 Premium Standard Farms PO Box 349 Clinton, NC 28348 910-592-2104 11-24-2006 This plan has been Michele Christensen Premium Standard Farms 623 SE Blvd Clinton, NC 28329 910-592-2104 x Developer Suture RE FIVEp JAN 0 3 2007 OENR-FAYE1TE11ILLE REGIONAL 0FH2 Type of Plan: Nitrogen Only with Manure Only RECEIVED r awn YP g Y Y AQIJIFpR pRnTFr,T1nnl s>'CTIflK DEC 2 9 2006 Own er/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal 0 waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with lan. Signature caner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Technical Specialist Signature ate ---•-•----------------------------------------------------------•-•--•------------------- ---------------------------------------------------------------- U644904 Database Version 3.1 Date Printed: 11-24-2006 Cover Page 1 (1 CL ) Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S9 Swine Farrowing-Weanling Lagoon Liquid waste generated 10,890,200 gals/year by a 3,400 animal Swine Farrowing-Weanling Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated pounds of Plant Available Nitrogen Generated per Year Broadcast 16805 Incorporated 28861 Injected 31784 Irrigated 18267 Max. Avail. PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Volume Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 18,267. 26016 -7,749 15,510,163 -4,619,963 Year 2 18,267 27271 -9,004 16,258,275 -5,368,075 -------- ------------- ---------- Note: 1n source b. S means standard source, U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source. 644904 Database Version 3.1 Date Printed: 11-24-2006 Source Page 1 of 1 Narrative Facility Number 82-703 Premium Standard Farms - S2 Farm ,Design Capacity - 3400 Swine Farrow to Wean This revision replaces the 12/4/05 plan created by technical specialist Jeremy D Hill. The plan was revised to reflect changes in the application method on part of the farm and to add an additional pivot and pull. The cropping rotation and application rates remain the same as from the previous plan. This plan is based on the wettable acres on the farm and displays the same in the calculation tables. Due to the large deficit noted in this plan it is permissable for cotton to replace the care in the corn/wheat/soybean rotation displayed in the plan. If cotton.is used the agronomic rate will be 60 lbs/ac with the application window being March 15 - July 31. This agronomic rate already takes into account the residual nitrogen that must be accounted for because of the prior crap being soybeans. The deficit in the plan may allow for other crops to be planted and the producer is incorporating the amendment for short season crops from the previous plan into this one. ............. --------------------------------------------------------------------------------------------------------------------------------------------------- �� 644904 Database Version 3.1 Date Printed: 11-24-2006 Narrative Page 1 of 1 The table shown below provides a summary of the crops or rotations included in this plan for each field Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index fDr each field is shown, (�Nhere available. Planned Craps Summary Tract Field Total Acres Useable Acres Leaching lndex (L[) Soil Series Crop Sequence RYE 10051 Pivot 1 74.20 74.20 NIA Lyncbbull Cum, Grain 125 bu- Wheat, Grain 55 bu. Soybeans, Manured, Double Crop 39 bu. 10051 Pivot 2 40.20 40.20 N/A Foreston Corn, Grain • 120 bu. Wheat, Grain 55 bu. Soybeans, Manured, Double Crop 34 bu 10051 Pivot 3 26:36 26.36 NIA Lynchburg Corn, Grain 125 bu. Wheat, Grain 55 bu. Soybeans, Manured, Double Crop 39 bu. 10051 Pull 1 3.24 3.24 N/A Lynchburg Corn, Grain 125 bu. Wheat, Grain 55 bu Soybeans, Manured, Double Crop 39 bu- 0 PLAN TOTALS- 144.00 144M - Patenttall eachin - 2 Low potential to contribute to soluble None nutrient leaching below the root zone. >= 2 & Moderate potential to contribute to Nutrient Management (590) should be planned. <= 10 soluble nutrient leaching below the root Zone. High potential to contribute to soluble Nutrient Management (59D) should be planned. Other conservation practices that improve nutrient leaching below the root zone. the soils available water holding capacity and improve nutrient use efficiency should be > 10 considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), long -Terns No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). 644904 Database Version 3.1 Date Printed 11/24/2006 NOTE: Symbol * means user entered data. PCs Page 1 of I The"k..-dste Utilization table shown below summarizes the waste utilizatib.-dlan for this operation. This plan provides an estimate of the numb�f acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Year a Tract Field Source ID Soil Series Tout] AcTes Use_ Acras Crop RYE Applic- Period Nitrogen PA Nutrient Req'd (lbs/A) Cam Fert. Nutrient Applied (lbs/A) Res, (lbs/A) Applies Methud Manure PA Nutrient Applied (lbs/A) Liquid Menu pplied (acre), Solid Manure Applied (acne) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N N low gal/A Tons i000 gals tons 10051 Pivot 1 59 Lynchburg 74.20 74.20 Com, Grain 125 bu. 2115-6/30 135 0 20 brig. 1 115 68,56 0.00 5,087.21 0,00 10051 Pivot 1 S9 Lynchburg 74.20 74.20 Wheat, Grain 55 bu. 911-4/30 106 0 0 brig. 64 37.92 0.00 2,813.45 0.00 10051 Pivot 2 S9 Foreston 40.20 40.20 Com, Grain 120 bu. 2115-6/30 137 0 20 Irrig. 117 69.75 0.00 2,804.08 0.00 10051 Pivot 2 S9 Foreston 40.20 40.24 Wheat, Grain 55 bu. 9/14130 115 0 0 Irrig. 69 41.14 0.00 1,653.69 0.00 10051 Pivot 3 S9 Lynchburg 26.36 26.36 Com, Grain 125 bu. 2/15-6i30 135 0 20 Irrig. 115 68.56 0.0 1,807.26 0.00 10051 Pivot 3 S9 Lynchburg 26.36 26.36 Wheat, Grain 55 bu. 911-4/30 106 0 0 brig. 64 37.92 0.00 999.49 0.00 10051 Pull I 59 Lynchburg 3,24 3.24 Corn, Grain 125 bu. 2/15-6/30 135 0 20 brig. 115 68,56 0.00 222.14 0.00 10051 Pull 1 S9 Lynchburg 3.241 3.24 Wheat, Grain 55 bu. 9/1-4/30 106 0 0 brig. 64 37.92 0.00 122.85 0.00 Total Applied, 1000 gallons 15,510.1 . Total Produced, 1o00 gallons 10,890.20 NMI I Balance, 1000 gallons -4,619.96 Total Applied, tons „ 1 0.00 Total Produced, tons, 0.0 Balance, tons u ' 0.00 Notes: 1. In the tract column, symbol means leased, otherwise, owned. 2. Symbol * means user entered data. 644904 Database Version 3.1 Date Printed: 11/24/2006 WUT Page 1 of 2 Waste "nation Table () Year 2� FTrmacteld Source ID Sail Series Total Acres Use. Acres Crop RYE Appfia, Period Nitrogen PA Nutrient Req'd (IWA) Comm. Fart, Nutrient Applied (ibs/A) Res, (lbs/A) Apptic. Method Manure PA Nutrient Applied (lbs/A) Liquid Menu pplied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N N 1000 ' gal/A; Tons 1000 gals tons 10051 Pivot I S9 Lynchburg 74.20 74.20 Wheat, Grain 55 bu. 9/14/30 106 0 0 brig. 42 25.28 000 1,875.63 0.00 10051 Pivot I S9 Lynchburg 74.20 74.20 Soybeans, Manured, Double Crop 39 bu. 411-9/15 151 0 0 Irrig. 151 90.0Z 0.00 6,679.73 0.00 10051 Pivot 2 S9 Foreston 40.20 40.20 Wheat, Chain 55 bu. 9/1-4/30 115 0 0 Irrig. 46 27.42 0,00 1,102.46 0.00 I0051 Pivot 2 59 Foreston 40.20 40.20 Soybeans, Manured, Double Crop 34 bu. 411-9115 133 0 0 Irrig, 133 79.29 0.00 3,187.54 0.00 10051 Pivot 3 S9 Lynchburg 26.36 26.36 Wheat, Grain 55 bu. 911 4/30 106 0 0 brig. 42 25.28 0.00 666.33 O.Oc 10051 Pivot 3 89 Lynchburg 26,361 26.36 Soybeans, Manured, Double Crop 39 bu. 411-9/15 151 0 0 Irrig, 151 90.02 0.00 2,373,01 0.00 10051 Pull k S9 Lynchburg 3.24 3.24 Wheat, Grain 55 bu. 9/14/30 106 0 0 Irrig. 42 25,28 0.00 81.90 0.00 10051 Pull t S9 Lynchburg 3.24 3.24 Soybeans, Manured, Double Crop 39 bu. 411-9/I5 151 0 0 twig 151 W02 ODO 291.68 0.0 Total Applied, 1000 gallons 16,258.27 =1 Total Produced, 10DO gallons 10,890.20 11I IT11M Balance, 1060 gallons -5,368.071} tff Total Applied, tons 0.00 Total Produced, tons ggM) i !�101i 0.00 Balance, tons �j 0.00 Notes: 1. In the tract column, -- symbol means leased, otherwise, owned. 2. Symbol * means user entered data. 644904 Database Version. 3.1 Date Printed: 11/24/2006 WUT Page 2 of 2 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must applyat a rate that will not result in t )moff. This table provides the maximum application rate per hoar that may be applied to each field selected to `receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (incheslhour) Application Amount (inches) 10051 Pivot 1 Lynchburg 0.50 1.0 10051 Pivot oreston 0.50 1.0 10051 Pivot hburg 0.50 1.0 10051 Pull fthburg 0.50 l.0 0 644904 Database Version 3.1 Date Printed 11/24/2006 IAF Page 1 of 1 NOTE: Svnthn] * meanc nw—.r entered data. The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should betaken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Farrowing-Weanling Lagoon Sludge - Standard Corn 120 bu 150 13.16 100.75 201.49 30224 -4ay 6 ton R.Y.E. 300 26.32 50.37 100.75 151.12 oybean 40 bu 160 14.04 94.45 199.90 283.35 -------------..----------------------------------------------- --------------- ------ .---------------------------------------- ( ] 644904 Database Version 3.1 Date Printed: 11-24-2046 -------- --- Sludge Page 1 of 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the fast crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Wa.-,te StoraLye Cnnseity Source Name Swine Farrowin-Weanling La oon Liquid Design Storage Capacity a s Start Date 9/1 180 Plan Year Month Available Storage Capacity (Days) 1 1 28 1 2 100 1 3 136 1 4 173 1 5 180 1 6 180 1 7 149 1 8 118 1 9 135 1 10 151 1 11 168 1 12 180 2 1 180 2 2 180 2 3 180 2 4 180 2 5 180 2 6 180 2 7 180 2 8 180 2 9 180 2 10 149 2 11 119 2 12 88 * Available Storage Capacity is calculated as of the end of each month. --------------------------------------------------------------------------------------•-- - - --------------------------------------------------------- ( 644904 Database Version 3.1 Date Printed: 11-24-2006 Capacity Page I of 1 t� Required Specifications For Animal Waste Management L Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). - 7. Liquid waste shall be applied at- rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. --------------------------------------------------- ----------------- 644904 Database Version 3.1 Date Printed: l ]/24/2006 Specification Page 2 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not -be applied -on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.).. Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 0 18. if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plant' which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected OD a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 24. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. ---- ----------------------------------------------------------------------------------------------------------- ----------------------------------------- ( j 644904 Database Version 3.1 Date Printed: 11/24/2006 Specification Pap-e 3 r) 0 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application -rate than a -nitrogen -based rate. Zinc and -copper levels in the soils shall be monitored and alternative crop sites shall be used. when these metals approach -excessive levels. pH shall.be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. ----------------------------------------------------------------------------------------------------------------------- ------.----------------- 644904 Database Version 3.1 Date Printed: 11/24/2006 Specification Page 4 O�O� W A rFgp� Michael F. Easley, Governor William G. Ross Jr., Secretary X 7 North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of water Quality July 1, 2007 - Premium Standard Farms Inc - Southern Pork Operations S-2 >' JUN 27 2037 Po Bo X349 Clinton, NC 28329-0049 Subject: Certificate of Coverage No.AWS820703 S-2 Animal Waste Management System Sampson County Dear Premium Standard Farms Inc - Southern Pork Operations: In accordance with your application received on 30-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Premium Standard Farms Inc - Southern Pork Operations, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the S-2, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 3400 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Pleasepay careful attention to the record keoing and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwateruuality.orE Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper NorthCarolina Naturidy Telephone: (919) 733-3221 Fax 1: (919) 715-0598 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed. to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A namelownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820703 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED March 7, 2007 David H. James Premium Standard Farms of North Carolina, Inc. DM -FAYE LLE REGIQN►u.OMCE PO Box 349 Clinton, North Carolina 28329 Subject: Withdrawal of Permit Application Application No. AW1820703 S-2 Innovative Animal Waste Management System Sampson County Dear Mr. James: The Division of Water Quality (Division) received your permit renewal application for the innovative animal waste management system at the S-2 facility on October 2, 2006. In response to the letter from Mr. Grady Dobson, Manager of Environmental Affairs, dated March 5, 2007, the Division is withdrawing your permit application. Included with this letter are the application materials you submitted to the Division. If you wish to proceed with this project again in the future, you will need to submit a new application for individual permit coverage. If you have any questions regarding this matter, you may contact me at (919) 715-6627. Sincerely, Todd A. Bennett Environmental Engineer Attachments cc: Fayetteville Regional_Office,.Ayuifer,Protection Section, AFO Unit Central Files Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterquality_org Location: 2728 Capital Boulevard An Equal OpportunitylAiBrmative Action Employer— 50% Recyded110°% Post Consumer Pager NorthCarolina Nawra!!y Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax l: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of water Quality December 1, 2006 CERTIFIED MAIL RECEfV�D RETURN RECEIPT REQUESTED Premium Standard Farms Of North Carolina Inc DEC 0 6 S-2 623 S E Blvd 0EMM _ FA�l LULF RFGIONAi ONCE Clinton, NC 28329 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at htV://h2c).enT.state.nc.us/aps/afouldownloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your „continued coverage under one of these two types of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by Janua 2 2007. Please note you trust include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 820703 Premium Standard Farms Of North Carolina Inc Aquifer Protection Section 1636 Mail Service Center Internet_ www.nL1ya1Muality.oTg Location: 2729 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Reryded/10% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: N�o�tItCarofina (919) �!!`_a_turally (919)715-0588 (919)715-6048 (877) 623-6748 �onnectGIS SPCONNECTGIS WED HOSUNG 1`',2034 Feet Page 1 of ) Welcome Guest Users Online: 956 Help Mobile View SRT: 0.034 sec itxcel2UVU/1UU3 HesuitS Display Labels,- _a009-2017 Dude SnlutieR:;. All Rights R.:m.. i_ Various icons by: 511k ]cons Mobile device detection by: S1Dcgrees Layers Information Parcels [Yellow] La xT ^ Tax Bill Deed PIN: 13007878006 OWNER: M-B FARMS SUB, LLC OWNER ADDRESS: C/O HEATH, JORDAN OWNER CITY: WARSAW OWNER STATE: NC OWNER ZIP: 28398-0856 ACREAGE- 729.3 APM 2521-#002 BK PG: 1691/819 DATE RECORDED: 8/31/2007 LAND TAX DEFERRED: 0 ASSESSED VALUE: 6085387 TOTAL TAX VALUE: 6GB5387 SITE ADDRESS: 320 BIG FARM LN TWP CODE: 13 TAX CODE: F17 SEG TYPE: f E�CROPLAN DI PASTURE IWOODLAND CONSIDERATION: 0 APPR SEG VALUE: $10, 500�$1,426,6981$30,2401$198,097 USE DESC: SWINE BREEDINGISWINE BREEDINGISWINE GESTATION HOUSISWINE GESTATION HOUSISWINE FARROWING HOUSFSWINE FARROWING HOUSJOFFICEISTORAGEILEAN TO OR ATTACHED SHEDISWINE NURSERYISWINE BREEDINGISWINE GESTATION HOUSISWINE GESTATION HOUSISWINE GESTATION HOUSISWINE FAR PARCEL CLASS: AGRICULTURE GIS_APN: 2521002 GEO_PIN: 2521679192 V CALC ACRES; 634.30446.6 Legend Display 50 Results ittps://sampson.connectgis.com/MapOld.aspx 6/8/201, DIVISION OP' WATER QUALM GROUND VATER SECTION IB Sao M E-MOBANnUNI Regional Office FROM: avrt �Ulslr fla�e� SUBJECT: Application for Perrrrit Reneoval, New Permit CO. -III NTS: IRWMttktn,t.. -9rV— 66") ott3l 71191 o t 0 ao �LaTl\t L 4+o6b, RECEIVED W11-9 2001 FAYMEVILLE AEG. OFFICE Cr�.� oF- •�-�S pro NaT- Permit rtmeiarlrr+errl Repair/ftlteration of Exist. Disposal System tDEEHaIfb] 6/(o�/ol. Facility i\arne: ] fle1ln t uyn 57td• Fgron S2, County: '54 11h.4J 50 ,E _ t� Type of Project: �T U -Au Ci/i — APPLICABLE PERNIIT 1\O.s: WQ DEH EPA (CONST. GRANTS) ANIMAL WASTE (DWQ) ;4i)-1 8� C % 3 AtoC The Groundwater Section has received ONLY ONE, (1) copy of the referenced permit application. A copy of the application should have been sent to your Regional Water Quality Supervisor, so please use that copy for Your review - IF A COPY HAS NOT BEEN RECEIVED aN THE REGIONAL OFFICE, PLEASE LET ME kNoW. XThe Groundwater Section has received ONLYOVE f 1) copy of the referenced permit application. A copy of the application should have been sent to t, so please use that copy for your reviciv - IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE, PLEASE LET ME KNOW. The Groundwater Section received two (2) copies of the referenced permit application. One copy of the application documents ►ve received is attached. Please review the application materials for completeness. If you feel additional information is necessary, please let me know no later- than _ "7�$ f O_ ( A copy of any formal request for additional infoniiation will be forwarded to you. If you do notecd ny additional information to complete your review, please provide your final comments by r �D j j�. If you request and/or receive additional information, 19-98TRAN.SHL (rev. 9129/9S) 'State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Kerr T. Stevens, Director MEMORANDUM NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES TO: Paul Rawls :�;i 4)01 13 ! C=) Debra Watts FROM: Sue Homewood RE: Permit for McGill Environmental Systems Innovative Technology Facility 82-703, Sampson County w. Please find attached the submitted permit application regarding the permit for above referenced innovative technology to be constructed on an existing swine farm. Please note this project is not funded the Smithfield Farms Agreement. Please have staff review the attached information and submit your written comments directly to me. If you have any, questions regarding this project or the proposed process please do not hesitate to contact me immediately. Cc (memo only): Permit Application File AWI820703 1617 Mail Service Center. Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORIGINA L) Innovative Permit -- Existing Animal Waste Operations AIMS ONLINE APPLICATION CAN BE FILLED OUT USING THE TAB KEY TO MOVE THROUGH THE FIELDS> 1. GENERAL INFORMATION: 1.1 FacilityName: S2 c, r �� 1.2 Print Land Owner'sname:�rn�Lt� �f1c]fit(C��f^1S dr 1.3 Mailingaddress. City, State: C1 %40 f 1 t i p Zip: a 83 q Telephone Number (include area code)�q 10) 59.) - 410 4 1-4 County where Tactility is locateri SGM pson 1.5 Facility Location (Directions from serest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Ic Kt N C y 0 3 � S q0 , i..rn Pic�h� am SQen(CA Cta �rnv<l Ii1 S� s7kjn.-T�iU ii �} On �iC1C;tn3vi11t T-C, is AQprax. 3 rr0e-T on lf�� s"tk a� CA' S7. 1.6 Print Farm Manager's name (if differerit from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): 1.8 Date Facility Originally Began Operatioa:j4?/qy 1.9 Date(s) of Facility Expansion(s) (if applicable): M_ 2. OPERATION INFORMATION: 2.1 Facility No: ?a- 7 Q 3 2.2 Opm-ati,,n Dtscription Please enter the Design Capacity of the system. The 'No. of Animals" should be the maximum number for which the waste manageusent structures were designed- lypq of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ wean to Feeder ❑ Layer Dairy ❑ Feeder to Finish ❑ Non -Layer ❑ Beef Farrow to Wean (# sow) 3qOO ❑ Turkey ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Other Type of Livestock on the f=: No. of Animals: FORM: AWO- INN -Existing 4/5/01 Page I of 4 Project Narrative The innovative waste treatment system proposed by McGill EnvironmenW Systems of North Carolina, Inc. (McGill) has been designed to treat approximately 30,000 GPD of wastewater generated by the existing Im barns at the Dogwood Farms facility located in Sampson County. The intent of the design is to utilize existing technology to create a treatment process which can cost effectively treat the wastewater to a level which can be reused at the farm. The goal of the proposed treatment system is to reduce the total nitrogen - It phosphorus -potassium (N-P-K) concentration by 75%. A gate valve will be installed on the existing 10-inch outfall connecting the barns to the lagoons, and the�"� IRA - pipe will be extended to a new 38,000 gallon flow equalization tank. The gate valve will allow the treat- ment system to be isolated if necessary. A Houle 3-inch liquid transfer pump will transfer the wastewater from the flow equalization tank to two elevated Key Dollar solid separators in series. The first separator will reduce the total N-P-K concentration by 15%. The second separator is intended to reduce the N-P-K concentration an additional 5%. Solids from the separators will drop onto a watertight roll -off container provided by McGill_ The containers will be located on a concrete pad. These solids will be transferred to the McGill facility located in Delway whenever necessary (probably every two to three days). Filtrate from the separators will flow by gravity to a 38,000 gallon dosing tank, The dosing tank, will provide two additional treatment options: S 0 "'o Option 41 (primary option): A pump will transfer the wastewater from the dosing tank to a series of green- houses- The greenhouses will essentially act as a large organic filter. Initially, each greenhouse will be designed to receive two inches of wastewater per day. As the wastewater treatment system is evaluated, Q '104thesc rates may be increased or decreased to ensure maximum efficiency. The wastewater will be applied k)t,.v-`�'tat approximately one half inch per dose with four doses occurring daily. Each house will provide approxi- 1�'&Vow mately 5,900 square feet of irrigation area. A single row of sprinklers will distribute the wastewater evenly ate^ throughout the greenhouse. The filter will consist of a patented media consisting of compost, soil, gravel and other organic material. No synthetic materials will be utilized in the media. The media will be provided by McGill with various mixtures being evaluated. Various cover crops will also be evaluated with the likely scenario of fescue and coastal bermuda being utilized. A 40- or 60- mil HDPE synthetic liner will be used in each filter to ensure protection of the groundwater table. The treated wastewater will flow by gravity to a 38,000 gallon collection tank. At this point iii the treatment system, the N-P-K reduc- tion goal of 75% will be achieved. Option #2 (secondary option): If necessary, a second pump will be installed in the dosing tank to transfer wastewater to an optional chemical treatment process_ Any combination of alum, ferric chloride, lime, polymer, and chlorine will be incorporated into the wastewater to reduce the nitrogen, phosphorus, and/or potassium concentration. A settling tank will allow the flocculate to drop out of the wastewater. The accumulated solids will be transferred to a sludge holding tank for removal. by McGill. if the reduction goal still has not been met at this point in process, an air stripping tower will be incorporated into the treat- ment system_ The treated effluent will flow by gravity to the 38,000 gallon collection tank. From the 38,000 gallon collection tank, the treated effluent will be pumped into the farm's existing recircu- lation system which transfers wastewater from the lagoon to the flushing pits located under the barns. All three tanks proposed in the treattnerrt system: the flow equalization, dosing, and collection, will have gravity overflows which will allow the wastewater to flow to the lagoon if the power goes out for an Wended period of time. In addition, the gate valve at the beginning of the system could be closed to prevent wastewater from flowing to the gent system during a power outage. 1 MUM IIIIIIIIIIIIIILI ,nIn . 01 to ��i7 1 \ ;' y M1.1 � \ 0` � s 'S I! ti' �Zra Fracas=ace;cac aea • r\ •,',• ~`'r!: � , c �� `�M1 ` ail ` /• � „ 1 ' �`� ,�� 1` yC I I � v '1, a5 - •' c sue• I �. f� • � a � � II f `S� 1 tl'' DSO\\� �'a�zc _.c2ca1�1 'd.. ..�`1 �, ,=�. ` 4 �F ���• •S ac��111 fr• y `(D Ili' t I�.. gyp~ \ ' * �� � � t'' 1.1 •.�,. `'..- ,3 y �1 /-1` ate. ���, %� •' `, `�. r � a,� �•�1 tit \ • � � � i i ' • �'y I' S'�� � � Cl i ,> h �` I� .� 'r I . •� ,;, I� ...�--, .; ,A . / '. a+oe1V F I I , , iityy �, �.l_ /} i �� � �� � aka �.. � � I � �}��-'=tea �ii f �1 f • } ' � �•Ii�1�1 i rj^LI h5 I 0+�•; < < •;��' i ` �/ 4 \`� r. �:. \ y li'v: �' I ? .�� In i'\1 tt/ it ]tom 1 •!,,'/�'��' '}, � �• I' /I i 1 � N s \' � I / ' ' n' : / ;I � Egg \411 tl � II V // rSsy{ w ( 1 !, � N e , c �� ems+ c c-ecs=cvp!• , � , I W