820014_Inspection_19990224

Carroll's Foods, Inc.
c/o David Nordin
PO Box 856
Warsaw, NC 2839E
Kr
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
SUBJECT: Operation Review Notice of Referral
Farm 2148 & C&M II
Facility No. 82-14
Sampson County
Dear Mr. Nordin,
FAYETTEVILLE REGIONAL OFFICE
February 24, 1999
On February 17 an Operation Review was conducted on Farm 2148 and C&M II,
facility no. 82-14. This l4eview, undertaken in accordance with G.S. 143-215.10D, is one
of two visits scheduled for all registered livestock operations during the 1999 calendar
year. The Division of Water Quality will conduct a second site inspection.
During the Review, it was noted that the fescue had been over-appliedgreater
than 10% of the PAN recommendation for that crop. According to Section 111.6.0. of the
general permit issued by the Division of Water Quality it states that overapplying animal
waste either in excess of the limits set out in the CAWMP or where runoff enters surface
waters should be reported to the Division of Water Quality.
The irrigation system for both farms are not tied together according to Michael
Graham with Carroll's Foods Inc. According to the waste utilization plan written by Don
Butler on 9-5-97, irrigation was going to be fied together.
You are strongly encouraged to contactour certified technical specialist for help.
You may also want to contact yourlocal Soil andWaterConservation District Office since
they may be able to provide you with additional technical and/or financial assistance to
implement corrective best management practices.
Please remember that in order for your facility to be in compliance with
environmental regulations, animal waste cannot be discharged into the waters of the
State, and the animal waste collection, treat, storage and disposal systems must be
properly sized, maintained and operated under the responsible charge of a certified
operator.
The Division of Soil and Water Conservation appreciates your cooperation with
this Operation Review. Please do not hesitate to call me at 910/486-1541 extension 292
if you have any questions, concerns or need additional information.
VC.
it
Scott Faircloth
Environmental Specialist II
cc: DWQ-Fayetteville Regional Office
DSWC Regional Files
Sampson County SWCD
228 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 26801-5048
PHONE [phone] FA% 910.468-0707
AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/tO% POST-CONSUMECR PAPER

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Facility Number $2 14 Date of Inspection 2-17-99
"Gime of Inspection 12:20 24 hr. (hh:mm)
® Permitted ® Certified 0 Conditionally Certified [3 Registered 113 Not O erational Date Last Operated: ..........................
Farm Name: 214.8.I.4c..C&M.11............................................................................................ County: Sap[ paqu........................................... FRQ.......... ...
OwnerName: ................................................... Fo.Q&.Iu .............................. Phone No: 910:193.443.4 ...........................................................
Facility Contact: lYl chael.GlrAbAm.......................................... "Title: F, mployeg........................................... Phone No: 29%-3.43.4 ................
MailingAddress: ?.. .oX.S �........................................................................................... WAXNAW...rI.C.,...................................I.................... 2U9.8 ..............
Onsite Representative: J. j..dwgl..G.rah=...................................................................... Integrator: C;A1:XAl1:SfA(1djbK...............................................
Certified Operator:Gl;ayxu.n.S,,............................ Mulrphy....... .. Operator Certification Number:l.S77,$.....................
Location of Farm:
forth...i� ;at SR..h9R4n. Kaxn.2;. i> t RS.....................................................................................................................................................
..................... ........................................................................................,............................................................................................................,....,.............
Latitude 35 ` 03 f 08 " Longitude 78 • 12 f 57 61
Design Current Design Current Design Current
Swine Capacity Population Poultry Capacity Population Cattle Capacity ,.Population : .
❑ Wean to Feeder ❑ Layer ❑ Dairy
Feeder to Finish 10 Non -Layer IDNon-Dairy
Farrow to Wean
Farrow to FeeTer 3419 ❑Other
Lj Farrow to mis Total Design Capacity 3,419
(jilts
Ej Boars Total SSL W 1,784,718
Number of Lagoons'
10 Subsurface Drains Present ❑Lagoon Area ❑Spray Field Arca +i
Holdingi Ponds 1 Solid Traps .10—No Liquid Waste Management System
DiscliarLes & Stream Immnacts
1. Is any discharge observed from any part of the operation?
Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other
a. If discharge is observed, was the conveyance man-made?
b. If discharge is observed, did it reach Water of the State? (if yes, notify DWQ)
c. If discharge is observed, what is the estimated flow in gal/min?
❑ Yes ®No
❑ Yes ® No
❑ Yes ® No
n/a
d. Does discharge bypass a lagoon system'? (If yes, notify DWQ) ❑ Yes ® No
2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No
3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No
Waste Collection & 'Treatment
4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ® No
Structure 1 Stricture 2 Structure 3 Structure 4 Structure 5 Structure 6
Identifier: 2.14 .......................CI NII.................................................
Freeboard (inches): ..............22 ................ .............. 2.A:'.................
5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes ® No
seepage, etc.)
1/6199 Continued on back

Facility Number: 82-14 Date of Inspection 2-17-99
6. Are there structures on-site which are not properly addressed and/or managed through a waste management or
closure plan? ❑ Yes ® No
(If any of questions 4-6 was answered yes, and the situation poses an
immediate public health or environmental threat, notify DWQ)
7. Do any of the structures need maintenance/improvement? ® Yes ❑ No
8. Does any part of the waste management system other than waste structures require maintenance/improvement? ® Yes ❑ No
9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level
elevation markings? ❑ Yes IN No
Waste Application
10. Are there any buffers that need maintenance/improvement? ❑ Yes ® No
11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ® Yes ❑ No
12. Crop type ............... gsrm..(.GQcaza�.............. .... ...........,..................................................................
13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ® No
14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No
b) Does the facility need a wettable acre determination? ® Yes ❑ No
15. Does the receiving crop need improvement? ® Yes ❑ No
16. Is there a lack of adequate waste application equipment?
Required Records & Documents
17. Fail to have Certificate of Coverage & General Permit readily available?
18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available?
(ie/ WUP, checklists, design, maps, etc.)
19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports)
20. Is facility not in compliance with any applicable setback criteria in effect at the time of design?
21. Did the facility fail to have a actively certified operator in charge?
22. Fail to notify regional DWQ of emergency situations as required by General Permit?
(icl discharge, freeboard problems, over application)
23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative?
24. Does facility require a follow-up visit by same agency?
25. Were any additional problems noted which cause noncompliance of the Certified AWMP?
No:violation§•or deficiencie's:were noted dtiritig_this:visit. -You'vrill'receive no: further
' correspondence about this,'viS'it:
❑ Yes ® No
❑ Yes ® No
® Yes ❑ No
❑ Yes ® No
❑ Yes ® No
❑ Yes ® No
® Yes ❑ No
❑ Yes ® No
❑ Yes ® No
❑ Yes ®No
. 1..... y1 14 ;Use"drs►win sof,facilit to better explain',situationsa use la iidltional' a eslasinecessarY).,�ij__ �I+
,.
According to the database, Start Date 01/01/77 Certification Date 1111197
7- On C&M II farmsite discharge pipes broke and cut off. Need to extend pipes into lagoon pool area as lagoon level is lowered.
Fill, grade, vegetate, and stabilize affected area.
8- Farms are Permitted together. Irrigation is not tied together according to Michael Graham with CarrolI's Foods, Inc. According
to WUP written by Don Butler on 9-5-97, irrigation was going to be tied together. Need to contact technical specialist in reguards to
this matter.
11, 22- Overapplication on field #7 Fescue over -applied -13 lbs. nitrogen on 9 acres. Over -Application -105 lbs, nitrogen on 8.3
acres. Overapplication > 10% recommended PAN in waste plan Notice of Referral to DWQ. Farm technician is working with mai
Reviewer/Inspector Name Scot a c 'th' rrJ.,
Reviewer/Inspector Signature:
Date:
116199

1/6/99