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490035_PERMIT FILE_20171231
WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Old Mountain Farms, Inc. Owner/Manager Agreement 41 A RD I (we) understand and .will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state -from a storm event less severe than the 25 -year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. I (we) understand that I (we) must own or have access to irrigation or other equipment, to land apply the animal waste described in this Waste Utilization Plan. The equipment must be available at the appropriate time such that no discharge occurs from the lagoon, holding pond, tank, or other unroofed storage structure in a 25 -year, 24-hour storm event. I (we) also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no run-off occurs. Name of Facility Owner: Kenneth A. Gray _ 11 _ Q (Please Print) Sign Name of Manager (if different from owner): same Name of Technical Specialist: Kenneth E. Vaughn Affiliation: Address (Ag Signature: Date: 1-31-00 ate: ! eV RECEIVED 1 DENR 1 DWQ 1$ AQU1FFR'PP0TFrT10N SFCTION MAR 2 7 2009 WASTE UTILIZATION PLAN Table 1: WASTE APPLICATION FIELDS OWNED BY PRODUCER (3) Realistic Lbs. N Recommended Tract Field Soil Anticipated Acres 1 Required Lbs. N to be No. No. Type Crop Yield Useable Per Ac. Applied 2 973 G01 LfB2 Corn Silage 15 45 150 5,062 973 G02 LfB2 Soybeans 60 24 180 0 5824 G03 LfB2 Soybeans 60 21 180 0 5824 G03 LfB2 Hay land 3 21 150 3,150 973 G04 LfB2 Small Grain 75 24 150 3,600 973 G05 LfB2 Matua 5 17 200 3,400 973 P01 LfB2 Pasture 2 13 100 1,300 973 P02 LfB2 Pasture 2 13 100 1,300 973 P03 LfB2 Pasture 2 24 100 2,400 TOTALS THIS TABLE: 202 20,212 (1)The useable acreage represents the total acreage of the field minus the required buffer areas which border streams or residential areas. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. (2)This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. (3)ln fields G01, G03, G04, G05, these fields are rotated with corn silage, soybeans and small grain. On occassion the farm may grow sorghum-sudan grass, orchard grass, alfalfa or matura for hay in the above referenced fields. No manure is spread on soybeans or alfalfa. 7 f� 0 WASTE UTILIZATION PLAN Application of Waste by Irrigation Using a Traveling Gun Tract No. Field No. Soil Type Crop Application Rate (in./hr.) Max. Application Amount per Event (inches) 973 G01 LfB2 Corn Sileage .30 1.0 973 G02 LfB2 Soybeans .30 1.0 5824 G03 Ll Soybeans .30 1.0 5824 G03 LfB2 Hay Land .30 1.0 973 G04 LfB2 Small Grain .30 1.0 97$ .G05 LfB2 Matua .30 1.0 973 P01 Lf132 Pasture .30 1.0 973 P02, LfB2 Pasture ,30 1.0 973 P03 LfB2 Pastu re .30 1.0 This table is not needed if waste is not being applied by irrigation. However, a similar table will be needed for dry litter or surry. E i IS11337 UPI all tv Wq M 0 F E Y M 10 ii Woo ""M- y, Fe! AV .1r AR,,. o- , Nan, j i. -INW.i.Y0 -non slow SAO —0 Wy sm rr;Alfi i Toms Ww"Wi— W" Kh -40 n"u"Q1K"MNNN ;4 July 54 A0 Lr Q,4.� NixlZ j.f V. ft A Ki"_' -"eft^ 7@.`"•,C'.' } :3Y'ti�sl '''i, Jr+, ,�tr�±� ,.Rlti.w�+y -N IN' % � �,'. ',' I f " I.,, , , , Jr , , L � �� ,� - j Doom ? 'iV 4 IQ goo, qq Not 4 'A, on, any 1. j V, V - MAO OT MIN q AW f", SNOW,j 1 7.rT S, ya I, M,,u I�ash. .......... .P.:ZI:TIS rLT.•..�n-:'-fid, .. �• - i - t:' ��:' . .:'"i A" /. - "• .�.\ - Q7�: +irT•�..+.4♦t `�;..,Y' I T�.f".YliYf.�i_ilfu1L18YYYkT^.S.:I�Yb'TJ�r14Y.S[cF'� ..n RliR:57i:1i �^.:u ,?. ..1 M�� .w..: �� _ .a. Ste. � y:':. NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quaiity Beverly l=aves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary December 23, 2009 Kenneth A. Gray Old Mountain Farms, Inc. 2767 Old Mountain Rd. Statesville, NC 28625-1856 CIED V L5 JAN - 8 2010 NC DENR MRO Subject: Rescission of Animal Waste Permit Certificate of Coverage No. AWI490035 Old Mountain Farms, Inc. lredell County Dear Mr. Gray: Reference is made to your request for rescission of the subject animal waste permit Certificate of Coverage with the submission of a completed Animal Waste Storage Pond and Lagoon Closure Report Form on December 2, 2009. Staff from the Mooresville Regional Office has confirmed that this Coverage is no longer required. Therefore, in accordance with your request, Certificate of Coverage No. AW1490035 is rescinded, effective immediately. If, in the future, you wish again to operate an animal waste management system you must first apply for and receive- a new animal waste permit Certificate of Coverage. Operating an animal waste management system without a valid animal waste permit Certificate of Coverage will subject the responsible party to a civil penalty of up to $25,000 per day. Please contact the Mooresville Regional Office at (704)-663-1699 if it would be helpful to discuss this matter further. Sincerely, for Coleen H. Sullins cc: Mooresville Regional Office Technical Assistance and Certification Unit Iredell County Soil & Water Conservation District Fran McPherson, DWQ Budget Office Permit File AWI490035 AQUIFER PROTECTION SECTION , . , .- ..,....,,.. .w .. 1635 Mail Service Center, Raleigh, North Carolina 27699.1636 Location: 2728 Capital Boulevard, Raleigh, North Carolina 27664 Phone: 919.733-3221 l FAX 1'. 919,715.0568: FAX 2: 919-715-60481 Customer Service: 1-877-623-6748 Internet: www rimaterouality ora An Eaua! Opportunisv 4 Afnnnazive Action Emniover ...... , ,� one NOrthCaroliiia NCDE j North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Kenneth A. Gray Old Mountain Farms, Inc. 2767 Old Mountain Rd. Statesville, NC 28625-1856 Dear Mr. Gray: Division of Water Quality Coleen H. Sullins Director October 6, 2009 Subject: Permit No. AWI490035 Old Mountain Farms, Inc Animal Waste Management System Iredell County In accordance with your March 27, 2009 request for a zero animal permit, we are hereby forwarding to you this Permit issued to Kenneth A. Gray authorizing the operation of the subject animal waste management system. You had requested to drop the animal population at this facility to zero until such time as the waste storage lagoon at this facility is properly closed, as you no longer wished to maintain it as an active cattle farm. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste structures on the Old Mountain Farms, Inc farm, with an annual capacity of no greater than an annual average of zero (0) cattle. The Permit shall be effective from the date of issuance until September 30, 2014 and replaces the COC No. AWC490035 issued to this facility on December 10, 2004. You are subject to the conditions of this permit until the closure of all waste storage basins and the rescission of this permit. You must submit a letter to the Division of Water Quality to request rescission of the Permit by providing documentation of closure of all containment basins. The issuance of this Permit does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, or federal) nor convey any property rights in either real or personal property. Per 15A NCAC 2T. 0111 (c), a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards, a 100 -ft separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this Permit may result in revocation of this Permit or penalties in accordance with NCGS 143-215.6A through 143-215.60, the Clean Water Act, and 40 CFR 122.41, including civil penalties, criminal penalties, and injunctive relief. 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 2728 Capital Blvd., Raleigh, North Carolina 27604 One Phone: 919-733-32211FAX! 919-715.0588', Customer Service: 1-877-623-6746 NOrthCarolina i ntemet wvuw.ncwaterG ualhy.org� An Ecual Opportunity t Afftrnnaiive Acbon Erpr)loyer a If you wish to continue the activity permitted under this Permit after the expiration date of this Permit, an application for renewal must be filed at least 180 days prior to expiration. i This Permit is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. t 'This facility's locat dwi a county covered by our Mooresville Regional Office. The Regional Office 'Aquifer Protection Staff may, be reached at (704) 663-1699. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at 019) 733-3221. Sincerely, z1- a for Coleen H. Sullins Enclosures (Record -Keeping Forms Package) cc: Iredell County Health Department lredell County Soil and Water Conservation District Mooresville Regional Office, Aquifer Protection Section AFO Unit Notebooks Permit File AWI490035 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES INDIVIDUAL CATTLE ANIMAL WASTE MANAGEMENT SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Kenneth A. Gray Iredell County FOR THE continued operation and maintenance of an animal waste management system for the Old Mountain Farms, Inc farm located in Iredell County, consisting of zero (0) cattle and the application to land as specified in the Facility's Certified Animal Waste Management Plan (CAWMP). This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: I. -PERFORMANCE STANDARDS 1. The animal waste management system operated under this Permit shall be effectively maintained and operated as a non -discharge system to prevent the discharge of pollutants to surface waters, wetlands, or ditches. Application of waste to terraces and grassed waterways is acceptable as long as it is applied in accordance with Natural Resources Conservation Service (MRCS) Standards and does not result in a discharge of waste to surface waters, wetlands, or ditches. If the Facility has a discharge of waste that reaches surface waters or wetlands resulting from a storm event more severe than a 25 -year, 24- hour storm, it will not be considered to be in violation of this Permit, as long as the Facility is in compliance with its CAWMP and this Permit. No discharge of waste shall result in a violation of the water quality standards established for receiving waters as per Title 15A, Subchapter 2B, Section .0200 of the North Carolina Administrative Code (NCAC) and Title 15A, Subchapter 2L of the NCAC. The facility's CAWMP is hereby incorporated by reference into this Permit. The CAWMP must be consistent with all applicable laws, rules, ordinances, and standards (federal, state and local) in effect at the time of siting, design, and certification of the Facility. Any proposed increase or modification to the annual average that exceeds the thresholds set by North Carolina General Statues (NCGS) 143-215. 10B(1) will require a modification to the CAWMP and the Permit prior to modification of the Facility. Animal waste shall not be applied within one hundred (100) feet of any weIl, with the exception of monitoring wells. The allowable distance to monitoring wells shall be established on a case-by-case basis by the Division. H. OPERATION AND MAINTENANCE REQUIREMENTS The collection, treatment, and storage facilities, and the land application equipment and fields shall be properly operated properly and maintained at all times. 2. A vegetative cover shall be maintained as specified in the Facility's CAWMP on all land application fields and buffers in accordance with the CAWMP. No waste shall be applied upon areas not included in the CAWMP. 3. Soil pH on all land application fields must be maintained in the optimum range for crop production. 4. Land application rates shall be in accordance with the CAWMP. In no case shall land application rates exceed the agronomic rate of the nutrient of concern for the receiving crop. In no case shall land application rates result in excessive ponding or any runoff during any given application event. If manure or sludges are applied on conventionally tilled, bare soil, the waste shall be incorporated into the soil within two (2) days after application on the land. This requirement does not apply to no -till fields, pastures, or fields where crops are actively growing. Pesticides, toxic chemicals, and petroleum products shall not be disposed of in the animal waste management system. 7. Domestic and/or industrial wastewater from showers, toilets, sinks, etc. shall not be discharged into the animal waste management system. Washdown of stock trailers owned by and used to transport animals to and from the Facility only will be permissible as long as the system has been evaluated and approved to accommodate the additional volume. Only those cleaning agents and soaps that are EPA -approved according to their labels, will not harm the cover crop, and will not contravene the groundwater standards listed in 15A NCAC 2L may be utilized in the Facility covered by this Permit. Instruction labels are to be followed when using cleaning agents and soaps. Disposal of dead animals resulting from normal mortality rates associated with the Facility shall be done in accordance with the Facility's CAWMP and the North Carolina Department of Agriculture and Consumer Services (NCDA&CS) Veterinary Division's statutes and regulations. 9. Unless accounted for in temporary storage volume, all uncontaminated runoff from the surrounding property and buildings shall be diverted away from the waste lagoons/storage ponds to prevent any unnecessary addition to the liquid volume in the structures. 10. A protective, vegetative cover shall be established and maintained on all earthen lagoon/storage pond embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, and diversions to surface waters or wetlands. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the lagoon/storage pond embankments. All trees shall be removed in accordance with good engineering practices. Lagoon/storage pond areas shall be accessible, and vegetation shall be kept mowed. 11. At the time of sludge removal from a lagoon/storage pond, the sludge must be managed in accordance with the CAWMP. When removal of sludge from the lagoon is necessary, provisions must be taken to prevent damage to the lagoon dikes and liner. 12. Lagoons/storage ponds shall be kept free of foreign debris including, but not limited to, tires, bottles, light bulbs, gloves, syringes or any other solid waste. 13. The Facility must have at least one of the following items at all times: (a) adequate animal waste application and handling equipment, (b) a lease, or other written agreement, for the use of the necessary equipment, or (c) a contract with a third party applicator capable of providing adequate waste application. 14. No waste shall be applied in wind conditions that might reasonably be expected to cause the mist to reach surface waters or wetlands. 15. The Permittee shall maintain buffer strips or other equivalent practices as specified in the Facility's CAWMP near feedlots, manure storage areas, and land application areas. 16, Waste shall not be applied on land that is flooded, saturated with water, frozen, or snow covered at the time of land application. 17. Land application of waste is prohibited during precipitation events. The Permittee shall consider pending weather conditions in making the decision to land apply waste. 18. Land application activities shall cease on any application site that exceeds a Mehlich 3 Soil Test Index for Copper of greater than 3,000 (108 pounds per acre) or Zinc of greater than 3,000 (213 pounds per acre). 19. Any major structural repairs to lagoons/storage ponds must have written documentation from a technical specialist certifying proper design and installation. However, if a piece of equipment is being replaced with a piece of equipment of the identical specifications, no technical specialist approval is necessary (i.e. piping, reels, valves, pumps (if the gallons per minute (gpm) capacity is not being increased or decreased), etc.] unless the replacement involves disturbing the lagoon/storage pond embankment. III. MONITORING AND REPORTING REQUIREMENTS 1. An inspection of the animal waste collection, treatment, and storage structures, and runoff control measures shall be conducted and documented at a frequency to insure proper operation For example, lagoons/storage ponds, and other structures should be inspected for evidence of erosion, leakage, damage by animals or discharge. 2. Highly visible waste -level gauges shall be maintained to mark the level of waste in each lagoon/storage pond that does not gravity feed through a free flowing transfer pipe into a subsequent structure. The gauge shall have readily visible permanent markings. The waste level in each lagoon with a waste level gauge shall be monitored and recorded weekly on forms supplied by, or approved by, the Division. 3. A representative Standard Soil Fertility Analysis, including pH, phosphorus, copper, and zinc, shall be conducted on each application field receiving animal waste at least every three (3) years. An analysis of the animal waste shall be conducted in accordance with recommended laboratory sampling procedures as close to the time of application as practical and at least within sixty (60) days (before or after) of the date of application. This analysis shall include the following parameters: Nitrogen Zinc Phosphorus Copper 4. The Permittee shall record all irrigation and land application event(s) including hydraulic loading rates, nutrient loading rates and cropping information. The Permittee shall also record removal of solids and document nutrient loading rates if disposed on-site or record the off-site location(s). These records must be on forms supplied by, or approved by, the Division. 5. If, for any reason, there is a discharge from the animal waste management system (including the land application sites), to surface waters or wetlands, the Permittee is required to make notification in accordance with Condition III, 9. The discharge notification shall include the following information: a. Description of the discharge: A description of the discharge including an estimate of the volume discharged, a description of the flow path to the receiving surface waters or wetlands and a site sketch showing the path of the waste. Also, an estimation of the volume discharged. b. Time of the discharge: The length of time of the discharge, including the exact dates and times that it started and stopped, and if not stopped, the anticipated time the discharge is expected to continue. c. Cause of the discharge: A detailed statement of the cause of the discharge. If caused by a precipitation event, detailed information from the on-site rain gauge concerning the -inches and duration of the precipitation event. d. All steps being taken to reduce, stop and cleanup the discharge. All steps to be taken to prevent future discharges from the same cause. e. Analysis of the waste: A copy of the last waste analysis conducted as required by Condition II1. 3, 6. A copy of this Permit, the Facility's permit, certification forms, lessee and landowner agreements, the CAWMP, and copies of all records required by this Permit and the Facility's CAWMP shall be maintained by the Permittee in chronological and legible form for a minimum of three (3) years. 7. Within fifteen (15) working days of receiving the request from the Division, the' Permittee shall provide to the Division one (1) copy of all requested information and reports related to the operation of the animal waste management system. Once received by the Division, all such information and reports become public information, unless they constitute confidential information under North Carolina General Statutes (NCGS) 132- 1.2, and shall be made available to the public by the Division as specified in Chapter 132 of the NCGS. The Division may require any additional monitoring and reporting (including but not limited to groundwater, surface water or wetland, waste, sludge, soil, lagoon/storage pond levels and plant tissue) necessary to determine the source, quantity,. quality, and effect of such waste upon the surface waters, groundwaters or wetlands. Such monitoring, including its scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all applicable Division requirements. Regional Notification: The Permittee shall report by telephone to the appropriate Division Regional Office as soon as possible, but in no case more than twenty-four (24) hours following first knowledge of the occurrence of any of the following events: a. Any discharge to ditches, surface waters or wetlands. b. Failure to maintain storage capacity in a lagoon/storage pond greater than or equal to that required in Condition V. 2. of this Permit. C. Over applying waste either in excess of the limits set out in the CAWMP or where runoff enters surface waters or wetlands. d. Failure of any component of the animal waste management system resulting in a discharge to surface waters or wetlands. e. Any failure of the animal waste management system that renders the Facility incapable of adequately receiving, treating or storing the waste and/or sludge. f. Any deterioration or leak in a lagoon/storage pond that poses an immediate threat to the environment or human safety or health. . For any emergency, which requires immediate reporting after normal business hours, contact must be made with the Division of Emergency Management at 1-800-858-0368. The Permittee shall also file a written report to the appropriate. Division Regional Office within five (5) calendar days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to correct the problem and to ensure that the problem does not recur. The requirement to file a written report may not be waived by the Division Regional Office. IV. INSPECTIONS AND ENTRY The Permittee shall allow any authorized representative of Department, upon the presentation ! of credentials and other documents as may be required by law and in accordance with reasonable and appropriate biosecurity measures, to: a. Enter the Permittee's premises where the regulated Facility or activity is located or conducted, or where records must be kept under the conditions of this Permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this Permit; c. Inspect, at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this Permit; and, d. Sample or monitor, at reasonable times, for the purpose of assuring permit compliance, any substances or parameters at any location. V. GENERAL CONDITIONS The issuance of this Permit shall not relieve the Permittee of the responsibility for compliance with all applicable surface water, wetlands, groundwater and air quality standards or for damages to surface. waters, wetlands or groundwaters resulting from the animal operation. 2. The maximum waste level in lagoons/storage ponds shall not exceed that specified in the Facility's CAWMP. At a minimum, maximum waste level for lagoons/storage ponds must not exceed,the level that provides adequate storage to contain a 25 -year, 24-hour storm event plus an additional one (1) foot of structural freeboard except that there shall be no violation of this condition if: (a) there is a storm event more severe than a 25 -year, 24-hour event, (b) the Permittee is in compliance with its CAWMP, and (c) there is at least one (1) foot of structural freeboard. Any containment basin, such as a lagoon or a storage pond, used for waste management shall continue to be subject to the conditions and requirements of this Permit until properly closed. When the containment basin is properly closed in accordance with the Natural Resource Conservation Service (NRCS) North Carolina Standard for Closure of Waste Impoundments, February 2005 or any subsequent amendment, the containment basin shall not be subject to the requirements of this Permit. The Permittee must submit a letter to the Division to request rescission of the Permit by providing documentation of closure of all containment basins. Closure shall also include a minimum of 24 hours pre -notification of the Division and submittal of the Animal Waste Storage Pond and Lagoon Closure Report Form to the address identified on the form within fifteen (15) days of completion of closure. 4. Failure of the Permittee to maintain, in full force and effect, lessee and landowner agreements, which are required in the CAWMP, shall constitute grounds for revocation of its COC to operate under this Permit. This Permit is not transferable. In the event there is a desire for the Facility to change ownership, or there is a name change of the Permittee, a Notification of Change of Ownership form must be submitted to the Division, including documentation from the parties involved and other supporting materials as may be appropriate. 6. The issuance of this Permit does not prohibit the Division from reopening and modifying the Permit, revoking and reissuing the Permit, or terminating the Permit as allowed by the appropriate laws, rules, and regulations. 7. The Groundwater Compliance Boundary is established by 15A NCAC 2L and 15A NCAC 02T .0111(c). An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to the requirements of 15A NCAC 2L and the Division in addition to the penalty provisions applicable under the NCGS. `'I. PENALTIES 1. Failure to abide by the conditions and limitations contained in this Permit; the Facility's CAWMP; and/or applicable state law; may subject the Permittee to an enforcement action by the Division including but not limited to the modification of the animal waste management system, civil penalties, criminal penalties, and injunctive relief. 2. The Permittee must comply with all conditions of this Permit. Any Permit noncompliance constitutes a violation of state law and is grounds for enforcement action; for Permit coverage termination, revocation and reissuance, or modification; or denial of Permit coverage renewal application. 3. It shall not be a defense for a Permittee in an enforcement action to claim that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this Permit. This Permit issued the 6th day of October, 2009. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION for Coleen H. Sullins, Director North Carolina Division of Water Quality By Authority of the Environmental Management Commission Permit Number AWI490035 Type of Visit ® Compliance inspection O Operation Review O Structure Evaluation O Technical Assistance Reason for Visit ® Routine O Complaint O Follow up O Referral () Emergency O Other ❑ Denied Access Date of Visit: Arrival Time: . Departure Time: 4d.Qa . County: L' Region: Farm Name: Owner Email: Owner Name: Y�'1'!T, Phone: Mailing Address: Physical Address: �v L/ V W Facility Contact: Title: Phone No: Onsite Representative: 1 �_, / Integrator: Certified Operator: Operator Certification Number: Back-up Operator: Back-up Certification Number: Location of Farm: Latitude: 0 ° Longitude: ° �Y+�`•; r-`i.�� .� `" ��a-�' � �;�". � rs��i �-`,f:Sr �^cw i"`. .�. :°n`� .i�"� tir7 �....rv.�r� [1ne4�.,` �"�p �. i:w;,'"y �, yrk.�.a,` vti al�i'Y�i. i4:f�'''"=`De_slgn'Current tJ.r rk'�.4Ya� rfz�r ,,wi.�'ix.0 {,t Awr ra a ':De31 h t4 _CIICCCIIt fs=.^. Current E ti c �, P a. int g_.s �. �Swine? y e�°'Ca aCl PR lllatlonr Wet Poult ?R e e 1 €Ca aClPO Ulat pII p, oy •p ry C pacity Population Cattle 4 ' p wty p °" .,Ytki9 O':fb:;C?,=.'tlt,Yzrx �,. ,e'%:.-..i.� : va .. .r._,,,Hr `arz._. „�.. _ •, :. -.. i. ❑ Wean to Finish ❑ Layer r.. �❑ Dai Cow` El Wean Wean to Feeder ; Non La�e`t is "'��11``YJ tr- j ❑ Dairy Calf ` ❑ Feeder o ns4 "� �`'ti El Dai Heifei `5 tFinish r 3 �� ?+• 4. El Farrow to Wean "DPoliltr� } f r� �ykcr ❑ Dry Cow ❑Farrow to Feeder �'ry ., Y YE_. •T.,<# tiA. •N* 3 .: ri ❑Non -Dai ;. ❑ Layers El Farrow to Finish ❑ Beef Stocker t ❑Gilts Non -Layers ❑ " ❑•Beef Feeder ❑Boarss El Pullets J.' ❑ El Beef Brood Cow ,•_ �',s c' Turke 5 rel: "� Y.p c €'ems Via; r-, a •, �, Y"''ti' r ° _.'`nL,� s.,'+� - G �k�$ 4 's % ElTurke Poults a+a [] Other ❑ Other w Numt►er of Structures '� ,` ';a� s.• - - hr's_. a'7 - .K= y "' � • �-• .�•�'� i' 'a" .- w '.�-`t .c�tit . �h __}_„ .aa ��?., �- Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ❑ No ❑ NA NE E Discharge originated at: ❑ Structure ❑ Application Field ❑ Other i a. Was the conveyance man-made? i [I Yes El No [I NA NE b. Did the discharge reach waters of the State? (If yes, notify DWQ) ❑ Yes ❑ No ❑ NA E I NE c, What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (If yes, notify DWQ) ❑ Yes []No ❑ NA NE 2. Is there evidence of a past discharge from any part of the operation? ❑ Yes ❑ No ❑ NA NE 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State ❑ Yes ❑ No ❑ NA NE other than from a discharge? F 12/28/04 Contin ed Facility Number: — Date of Inspection l� Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? ❑ Yes ❑ No ❑ N ❑ NE a. If yes, is waste level into the structural freeboard? ❑ Yes ❑ No ❑ N NE Structure i Structure 2 Structure 3 Structure 4 Structure 5 Structure Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate -threats to the integrity of any of the structures observed? ❑ Yes ❑ No ❑ NA NE (ie/ large trees, severe erosion, seepage, etc.) ❑ N 6. Are there structures on-site which are not properly addressed and/or managed ❑ Yes ❑ No ❑ NA NE through a waste management cf closure plan? , ❑ No If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify D Q 7. Do any of the structures need maintenance or improvement? ❑ Yes ❑ No ❑ NA NE 8. Do any of the stuctures lack adequate markers 'as required by the permit? ❑ Yes ❑ No ❑ NA NE (Not applicable -to roofed pits, dry stacks and/or wet stacks) ❑ NE 9. Does any part of the waste management system other than the waste structures require ❑ Yes ❑ No ❑ NA NE maintenance or improvement? ❑ N Waste Application { 18. Is there a lack of properly operating waste application equipment? p p y p g pp '❑Yes 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes ❑ No ❑ NA . NE maintenance/improvement? ❑ NE 11. Is there evidence of incorrect application? if yes, check the appropriate box below. ❑ Yes ❑ No ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground [3 Heavy Metals (Cu, Zn, etc.) ,E]PAN ❑ PAN > 10% or l0 lbs ❑ Total Phosphorus ❑ Failure to IncorporateYY Manure/Sludge into Bare Soil t ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Drift ❑ Application Outside of Area 12. Crop types) 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes ❑ No ❑ N ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes ❑ No ❑ N ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determinations ❑ Yes ❑ No ❑ N ❑ NE ! 17. Does the facility lack adequate acreage for land application? ❑ Yes ❑ No ❑ N ❑ NE { 18. Is there a lack of properly operating waste application equipment? p p y p g pp '❑Yes ❑ No ❑ NA ❑ NE Reviewer/Inspector Name Phone: s lr 5;; <h e ,. , Phone: Reviewer/Inspector Signature: Date: 12/28/04 Continued �� Facility Number: — Date of Inspection Required Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? ❑ Yes ❑ No ❑ NA ❑ 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Yes ❑ No ❑ NA ❑ the appropirate box. ❑ WUP ❑ Checklists ❑ Design ❑ Maps ❑ Other 21. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ NA ❑ ❑ Waste Application ❑ Weekly Freeboard ❑ Waste Analysis ❑ Soil Analysis ❑ Waste Transfers ❑ Annual Certifi ❑ Rainfall ❑ Stocking 1 ❑ Crop Yield ❑ 120 Minute Inspections ❑ Monthly and 1 " Rain Inspections ❑ Weather C 22. Did the facility fail to install and maintain a rain gauge? 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 24. Did the facility fail to calibrate waste application equipment as required by the permit? 25. Did the facility fail to conduct a sludge survey as required by the permit? 26. Did the facility fail to have an actively certified operator in charge? 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? Other Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report the mortality rates that were higher than normal? 30. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately _ 31. Did the facility fail to notify the regional office of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) w>r.32.. Did Reviewerhnspector fail to discuss review/inspection with an on-site representative? 33. Does facility require a follow-up visit by same agency? ❑ Yes ❑ No [INANE [IYes ElNo ❑ NA NE El Yes El No ❑ NA NE ❑ Yes [__1 No ❑ NA ❑ NE F-1Yes[].No ❑ NA ❑ NE El Yes ❑ No El NA ❑ NE ❑ Yes ❑ No ❑ N ❑ NE ❑ Yes ❑ No ❑ N ❑ NE ❑ Yes ❑ No ❑ NAk ❑ NE ❑ Yes ❑ No ❑ NA [ ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes ElNo} ❑�NA�'t NE , " 4)1: .Addi�onal CommentsFandlnr�brawings �'����YH[i;��?'11aa`���,������y 12128104 12128104 Bealle, James From: Phillip McLain [phillipmclain@yahoo.com] Sent: Tuesday, September 22, 2009 10:22 AM To: Bealle, James Subject: waste water removal James, Hope you are well. I just wanted to let you know that we would like to resume plans to remove waste water from the Gray farm. We would like to begin this time tomorrow if not the day after weather permitting. Please let me know if this is approvable. Thanks, Phillip McLain Agrofuel LLC McLain LLC 704-871-6151 phillipmclain@yahoo.com rlv Division of Water Quality Facility Number' �� O Division of Soil and Water Conservation Other Agency" . , • ., d. �>• - �. it �" r Type of Visit ® Compliance Inspection O Operation Review O Structure Evaluation O Technical Assistance Reason for Visit 0 Routine O Complaint O Follow up O Referral O Emergency O Other ❑ Denied Access Bate of Visit: ® Arrival Time: b$' Departure Time: County:.�Region: Farm Name:OA_� _� Owner Email: Owner Name: A-,—,1�,7.`1�/ Phone: Mailing Address: Physical Address: Facility Contact: nsite Representative: %ertif€ed Operator: 5Q Back-up Operator: Location of Farm: Integrator: _ Operator Certification Number: Back-up Certification Number: Latitude: = e =I 0 Longitude: 0° 0 t Current,,, CurrentDesi n Desi n Current Des€ apacny ropuranon ❑ Wean to Finish ❑ Wean to Feeder ❑ Feeder to Finish LLJ Farrow to_h'eL n Ll Gilts ❑ Boars Other ; ❑ Other Wet Poultry Capacity Population Cattle... Capacity Population F Laer or er -Dry Poultry, .. ❑ Layers ❑ Non -Layers ❑ Pullets ❑ Turkeys ❑ Turkey Poults ❑ Other Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other a. Was the conveyance man-made? ai Cow =E1 baiEy Calf Lj Daily Heifer Cow ❑ Non-DaiEy ❑ Beef Stocker ❑ Beef Feeder ❑ Beef Brood Cowl I Number of Structures: „y ® ' b. Did the discharge reach waters of the State? (If yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (If yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? 0 a ❑ Yes .moo' ❑ NA ❑ NE ❑ Yes ❑ No �A ❑ NE ❑ Yes ❑ Noqjj,�A ❑ NE []Yes ❑ No<LINA EINE ❑ YesElNA ❑ NE 13Yes No )❑ NA ❑ NE 12/28/04 Continued Facility Number: Date of Inspection Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. If yes, is waste level into the structural freeboard? Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): Structure l Structure 2 Structure 3 Structure 4 El Yes h NA ❑ NE ❑ Yes ❑ No *ErVa ❑ NE Structure 5 Structure 6 5. Are there any immediate threats to the integrity of any of the structures observed? ❑ Yes o ❑ NA ❑ NE (ie/ large trees, severe erosion, seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed ❑ Yes Ifo ❑ NA , ❑ NE through a waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes ❑ NA ❑ NE 8. Do any of the stuctures lack adequate markers as required by the permit? ❑ Yes L]hfo ❑ NA ❑ NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes � ❑ NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need El Yes tiv o El NA NE maintenance/improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Yes ?� o El NA NE ❑ Excessive Ponding El Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) �� ❑ PAN ❑ PAN > 10% or 10 lbs ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Drill ❑ Application Outside of Area 12. Crop type(s) COY Y 7_12� 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes " El NA NE 15. Does the receiving crop and/or land application site need improvement? El Yes [INA NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination, E] Yes o ❑ NA NE 17. Does the facility lack adequate acreage for land application? ❑ YesElNA NE 18. Is there a lack of properly operating waste application equipment? El o ❑ NA NE ~0i�-751017 , Phone: Reviewer/Inspector Name { tat: 3F ,' e° _ �::: i r .� °,'fit ^+ Reviewer/Inspector Signature: Date: 12/28/04 Continued ? Additional Commeots4ndlor Drawzn s: r_! Y _I: r 14 � a � `► �� v v �' V i Facility Number: — Date or Inspection Required Records & Documents 19. Did the facility fail to have Certificate of Coverage &Permit readily available? ElYes ❑ NA NE 20. Does the facility fail to have all components of the CA P readily avai . Ifyes, check ❑ Yes o El NA NE the appropirate box. ❑� Ch s ❑ Design Maps El Other 21. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Yes o ❑ NA I NE ❑ Waste Application ❑ W Waste Analysis ❑Soil Analysis ns ers ❑ Annual Certi kation ❑ Rainfall ing in ea nsec io ro pMonthly and 1" Rain Inspections .❑ Weather C de 22. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑ NA NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No—I ��A NE 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ Yes ❑ NA NE 25. Did the facility fail to conduct a sludge survey as required by the permit? ❑ Yes NNoo' A NE 26. Did the facility fail to have an actively certified operator in charge? es❑, ElYes bio ❑ NA NE 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? ❑ Yes ❑ No�nA NE Other Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes *o ❑ NA NE 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document ❑ Yes lugo ❑ NA M NE and report the mortality rates that were higher than normal? 30. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes No ❑ NA ED NE If yes, contact a regional Air Quality representative immediately 31. Did the facility fail to notify the regional office of emergency situations as required by ❑ Yes o ❑ NA NE General Permit? (ie/ discharge, freeboard problems, over application) LLLLJJJJ 32. Did Reviewer/Inspector fail to discuss review/inspection with an on-site representative? ❑ Yes ❑ NA E I NE 33. Does facility require a follow-up visit by same agency? ❑ Yes o ❑ NA ❑ NE ? Additional Commeots4ndlor Drawzn s: r_! Y _I: r 14 � a � `► �� v v �' V r 12/28/04 Bealle, James From: Joshi, J. r. Sent: Friday, September 04, 2009 7:34 AM To: Mcpherson, Fran Cc: Larick, Keith; Bealle, James Subject: AWC490035 Ms. Fran, James Bealle form our Mooresville office called about the Old Mountain Farms, Inc. annual fees. He says they just got their invoice for this year and have a sent a check to pay for it. However, they are in the middle of the farm closure. These are some elderly people gettign out of hog business. James was wondering if they finish their closure this month (or soon), would they still have to pay that invoice? Or, could you hold off cashing that check a few more days to confirm their closure? I know it will be hard to give them a refund once it is cashed... Please contact James at 704-235-2162 if you have any questions. Thanks. 1. R. Joshi NC-DENR Division of Water Quality Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, NC 27699-1636 Phone: (919) 715-6698, Fax: (919) 715-0588 New email address: lava.loshi0ncdenr.aov DISCLAIMER: All e-mails sent to and from this account are subject to the North Carolina Public Records Law and may be disclosed to third parties Kenneth Gray dairy r Subject: Kenneth Gray dairy From: "Summers, James - Statesville, NU <james.summers@nc.nacdnet.net> Date: Thu, 10 Apr 2008 08:28:30 -0500 To: <james.bealle@ncmail.net> Just wanted to let you know the deal on the Kenneth Gray dairy has fell through. Mr. Melton will not be milking cows on that dairy. Jim Summers District Soil Conservationist/Department Head Iredell Soil & Water Conservationist District 444 Bristol Dr. Statesville, NC 28677 704-873-6761 1 of 1 4/10/2008 10:03 AM Letter to new farmer on Kenneth Gray Farm Facility #49-435 4 Subject: Letter to new farmer on Kenneth Gray Farm Facility #49-435 From: "Summers, James - Statesville, NC" <james.summers@nc.nacdnet.net> Date: Tue, 8 Apr 2008 15:16:53 -0500 To: <james.bealle@ncmail.net>. James please find the letter that was sent to Mr. Robert Melton. This letter will be Iredell SWCD letterhead. I am currently working on revising the crops and adding a hose drag rate for Edward Elam's farm. Please call me if you have questions. Thanks, Jim Jim Summers District Soil Conservationist/Department Head Iredell Soil & Water Conservationist District 444 Bristol Dr. Statesville, NC 28677 704-873-5761 Content -Description: r.melton-k.graydairy.doc r.melton-k.graydairy.doc Content -Type: application/msword Content -Encoding: base64 I of 1 4/8/2008 4:41 PM I April 8, 2008 To: Robert Melton From: Jim Summers District Soil Conservationist Iredell Soil & Water Conservation District Subject: Beginning dairy operation at Kenneth Gray farm. Facility # 49-35 After talking with Mr. James Bealle with the Division of Water Quality, in then N.C. Division of Environment and Natural Resources he informs • me that are no outstanding "Notice of Violation" on this farm at this time. You will be able to start milking on this farm whenever you can, although there are several more items you will have to address in the near future. These are listed below: • You have informed me that you wish to follow the existing waste utilization plan that was written for Mr. Gray. To be able to do this we will need to change names and addresses, etc. You will need to call us and set up a time for this. + Due to the number of cows Mr. Gray was milking he had to obtain a "Certificate of Coverage" to operate. With this permit there carne certain responsibilities by which Mr. Gray hid to follow and you will be required to also no matter what number of cows you milk. • You or someone on the farm will need to obtain your Operator in Charge classification before animal waste is applied. Nancy Keith with the NC Cooperative Extension Service in Yadkin County can provide you with information on this. • Rainfall records will need to be recorded after every rain. This will consist of amount and date. « Freeboard (liquid level) will need to recorded by week for each waste storage pond. • Soil samples will need to be taken on every field that waste will be applied on for that year. Robert Melton Page 2 • Waste samples will need to be taken 30 day before or after application, all application rates by field will need to be recorded. Waste will be applied to crops at agronomic rates; these rates will be in the waste utilization plan. • You will be subject to two inspections annually; these inspections will be six months apart. One inspection will be performed by an inspector from the Division of Soil & Water Conservation and one by an inspector from the Division of Water Quality. During these inspections all the items listed above will be checked, your waste storage ponds will be visually checked along with field visits to determine if any water quality problems exist. I will be glad to come to the farm and go over any of this with you if you have questions. Just call the office and set up an appointment. ' Division of Water Quality n Division of Soil and Water Conservation ❑ Other Agency Facility Number: 490035 Facility Status: Actives Permit: AWC490035 ❑ Denied Access Inspection Type: CoMpljance Inspection Reason for Visit: in County Inactive or Closed Date: lredell __ _ Region: Mooresville Date of Visit: 02/29/2008 Entry Time:03:00 PM Exit Time: 04700 PM Farm Name: Old MoUnjain Fgrm5. I Owner: Kenneth A Gray Incident #: Owner Email: Phone: 704-872-46QQ Mailing Address: 2 -767 -Old Mtn Rd _ __ _ _ __ Statesville NC 28625 Physical Address: Facility Status: 0 Compliant n Not Compliant Integrator: Location of Farm: Latitude: 35°48'35" Longitude: 81'02'13" Located at the intersection of Old Mtn. Rd. (SR 1005) and New Sterling Church Rd. (SR 1526). Farm is on the east side of Old Mtn Rd. General location: west of Statesville and north of 1-40. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Waste Application Records and Documents Other issues Certified Operator: Robert G Hardin Secondary OIC(s): Operator Certification Number: 21405 On -Site Representative(s): Name Title ..Phone 24 hour contact name Robert G. Hardin Phone: 704-872-4600 On-site representative Robert G. Hardin Phone: 704-872-4600 Primary Inspector: James Bealle Phone: 704-663-1699 Ext21 2 Inspector Signature: Date: .e- Secondary Ins Inspection Summary: 11/16/07 > Waste Analysis > N = (1)4.1 (2)3.7 Lbs/1000 Gallons 04/02/07 > Waste Analysis > N = (1)6.8 (2)2.1 Lbs/1000 Gallons 10/18/07 > Soil Analysis 13 Page: 1 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number: 490035 r Inspection Date: 02/2912008 Inspection Type: Compliance Inspection Reason for Visit: Routine e Regulated Operations Design Capacity Current Population Cattle Q Cattle - Dry Cow 40 40 Cattle - Milk Cow 120 103 Total Design Capacity: 160 Total SSLW: 224,000 Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard aste Pond HEIFER/DC WSP 24.00 48.00 ante Pond MILK BARN WSP 24.00 41,00 Page: 2 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number : 490035 Inspection Date: 02/29/2008 Inspection T p p p p Type: Compliance Inspection Reason for Visit: Routine Discharges & Stream impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? In ■ n n Discharge originated at: Structure D Application Field n Other n a. Was conveyance man-made? n n ■ ❑ b. Did discharge reach Waters of the State? (if yes, notify IDWQ) n n ■ n c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) 00 ■ ■ D 2. Is there evidence of a past discharge from any part of the operation? D ■ n n 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a D ■ n D discharge? ❑ In n n Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? 0 ■ n n If yes, is waste level into structural freeboard? D ■ n D 5. Are there any immediate threats to the integrity of any of the structures observed (l.e./ large trees, severe D ■ D D erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management D ■ n D or closure plan? 7. Do any of the structures need maintenance or improvement? D ■ D D 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, n ■ n n dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ In n n improvement? Waste Application Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or D ■ n D improvement? 11. Is there evidence of incorrect application? n ■ D D If yes, check the appropriate box below. Excessive Ponding? n Hydraulic Overload? n Frozen Ground? D Heavy metals (Cu, Zn, etc)? n Page: 3 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number: 490035 Inspection Date: 02129/2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Waste Application Yes No NA NE PAN? n Is PAN > 10%110 lbs.? 0 Total P205? n Failure to incorporate manure/sludge into bare soil? n Outside of acceptable crop window? n Evidence of wind drift? n Application outside of application area? n Crop Type 1 Corn (Silage) Crop Type 2 Soybean, Wheat Crop Type 3 Crop Type 4 Crop Type 5 Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management n ■ n n Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? n ■ n n 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? n ■ n n 17. Does the facility lack adequate acreage for land application? n ■ n n 18. Is there a lack of properly operating wasI te application equipment? f l ■ n n Records and Documents Yes No NA NE 19. Did the facility fail to have Certificate of Coverage and Permit readily available? Cl ■ n n 20. Does the facility fail to have all components of the CAWMP readily available? ❑ ■ If yes, check the appropriate box below. WU P? Page: 4 N ' Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number: 490035 r Inspection Date: 02/29/2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Records and Documents Yes No NA NE Checklists? n Design? Q Maps? 0 Other? n 21. Does record keeping need improvement? n ■ n n If yes, check the appropriate box below. Waste Application? n 120 Minute inspections? Weather code? Q Weekly Freeboard? n Transfers? Rainfall? n Inspections after > 1 inch rainfall & monthly? rl Waste Analysis? n Annual soil analysis? n Crop yields? n Stocking? n Annual Certification Form (NPDES only)? 22. Did the facility fail to install and maintain a rain gauge? n ■ n n 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment (NPDES only)? n (_I ■ D 24. Did the facility fail to calibrate waste application equipment as required by the permit? n ■ n n 25. Did the facility fail to conduct a sludge survey as required by the permit? Q ❑ ■ 0 26. Did the facility fail to have an actively certified operator in charge? ❑ ■ n n 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? n n ■ n Other Issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? D ■ D 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report those n ■ n 0 mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air Q ■ ❑ Q Quality representative immediately. Page: 5 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number: 490035 Inspection Date: 02!29!2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Other Issues Yes No NA NE 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? DODD 32. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? n ■ n n 33. Does facility require a follow-up visit by same agency? I n ■ n n Page: 6 e w Division of Water Quality (� Division of Soil and Water Conservation ❑ Other Agency Facility Number: 490035 Facility Status: Active Permit: AWC490035 ❑ Denied Access Inspection Type: Comgliance,InsPection Inactive or Closed Date: Reason for Visit: Routine _ _ _. County: Iredell Region: Mooresville Date of Visit: 0$102/2007 _ Entry Time: 03:30 PMExit Time: 05:00 PM Incident #: Farm Name: Old Mounjain Farms. Owner Email: Owner: Kenneth A Qray Phone: 704-872-4600 Mailing Address: 2767 Old Mtn Ed _ Statesville NC 28625 Physical Address: Facility Status: E Compliant n Not Compliant Integrator: Location of Farm: Latitude: 35°48'34" Longitude: 81°02'14" Located at the intersection of Old Mtn. Rd. (SR 1005) and New Sterling Church Rd. (SR 1526). Farm is on the east side of Old Mtn Rd. General location: west of Statesville and north of 1-40. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Waste Application Records and Documents Other Issues Certified Operator: Robert G Hardin Operator Certification Number: 2)405 Secondary OIC(s): On -Site Representative(s): Name Title Phone On-site representative Robert G. Hardin Phone: 704-872-4600 24 hour contact name Robert G. Hardin Phone: 704-872-4600 Primary Inspector: James Bealle Phone: Inspector Signature: Date: Z7 2607 Secondary Inspectors Inspection Summary: 04/02/07 > Waste Anatysis > N = (1)6.8 (2)2.1 Lbs/1000 Gallons 10/17/06 > Waste Anatysis > N = (1)2.6 (2)0.98 Lbs/1000 Gallons 01/08/07 > Soil Analysis 7. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the Storage Pond embankments, and vegetation shall be mowed regularly. jb Page: 1 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number : 490035 Inspection Date: 08/02/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle i Cattle - Dry Cow 40 40 O Cattle - Milk Cow 120 100 Total Design Capacity: 160 Total SSLW: 224,000 Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard aste Pond HEIFERIDC WSP 24.00 48.00 ka. ste Pond MILK BARN WSP 24.00 48.00 Page: 2 il Permit:: AWC490035 Owner - Facility: Kenneth A Gray Facility Number: 490035 inspection Date: 08/02/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? D ■ D D Discharge originated at: Structure Application Field D Other D n a. Was conveyance man-made? — ■ D b. Did discharge reach Waters of the State? (if yes, notify DWQ) D D ■ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) n D ■ D 2. Is there evidence of a past discharge from any part of the operation? D ■ n D 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a D ■ D D discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? D ■ D D If yes, is waste level into structural freeboard? n 5. Are there any immediate threats to the integrity of any of the structures observed (Le] large trees, severe D ■ ❑ D erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ■ D ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ■ D D D 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, D 0110 dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or 0 ■ D D improvement? Waste Application Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or D ■ D D improvement? 11. Is there evidence of incorrect application? D ■ n If yes, check the appropriate box below. Excessive Ponding? n Hydraulic Overload? n Frozen Ground? Cl Heavy metals (Cu, Zn, etc)? D Page: 3 r Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number : 490035 J Inspection Data: 0$10212007 Inspection Type: Compliance tnspection Reason for Visit: Routine Waste Application Yes No NA NE PAN? n Is PAN > 10%110 lbs.? Total P2O5? Failure to incorporate manure/sludge into bare soil? n Outside of acceptable crop window? n Evidence of wind drift? Q Application outside of application area? - n Crop Type 1 Com (Silage) Crop Type 2 Soybean, Wheat Crop Type 3 Crop Type 4 Crop Type 5 Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management n ■ n n Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? n ■ Cl 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? Cl ■ 0 n W. Does the facility lack adequate acreage for land application? n n n 18. Is there a lack of properly operating waste application equipment? n ■ n n Records and Documents Yes No NA NE 19. Did the facility fail to have Certificate of Coverage and Permit readily available? n ■ n n 20. Does the facility fail to have all components of the CAWMP readily available? n ■ ❑ Cl If yes, check the appropriate box below. WUP? n Page: 4 613 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number! 490035 r Inspection Date: 08/02/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Records and Documents Yes No NA NE Checklists? n Design? ❑ Maps? ❑ Other? ❑ 21. Does record keeping need improvement? Cl ■ ❑ ❑ If yes, check the appropriate box below. Waste Application? ❑ 920 Minute inspections? ❑ Weather code? ❑ Weekly Freeboard? ❑ Transfers? ❑ Rainfall? ❑ Inspections after> 1 inch rainfall & monthly? Cl Waste Analysis? ❑ Annual soil analysis? ❑ Crop yields? ❑ Stocking? ❑ Annual Certification Form (NPDES only)? ❑ 22. Did the facility fail to install and maintain a rain gauge? 0 ■ Cl ❑ 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment (NPDES only)? n n ■ ❑ 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ e ❑ 0 25. Did the facility fail to conduct a sludge survey as required by the permit? ❑ ❑ ■ ❑ 28. Did the facility fail to have an actively certified operator in charge? ❑ ■ ❑ ❑ 27, Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? ❑ ❑ ■ ❑ Yaa Nn NA NF 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? ❑ ■ 0 Cl 29. Did the facility fail to property dispose of dead animals within 24 hours and/or document and report those ❑ ■ ❑ ❑ mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air ❑ ■ 0 ❑ Quality representative immediately. Page: 5 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number. 490035 Inspection Date: 08/02/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Otherlssues Yes No NA NE 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? Q ■ El Q 32. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? n ■ n 0 33. Does facility require a follow-up visit by same agency? 0 ■ ❑ C7 Page: 6 Division of Water Quality r n Division of Soil and Water Conservation ❑ Other Agency Facility Number: 490035 Facility Status: Active Permit: AWC490035 ❑ Denied Access Inspection Type: Compliance Inspection ___ Inactive or Closed Date: Reason for Visit: Routine County: Iredell Region: Wgoresville Date of Visit: 12115l20Q� Entry Time:04:00 PM Exit Time: 05 00 PM Incident #: Farm Name. Old Mountain Farms, Inc. Owner Email: Owner: Kenneth A Gray Phone: 704-872-4600 Mailing Address: 2767 Ofd Mtn Rd Statesville NC -28625 Physical Address: Facility Status: E Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°48'34" Longitude: 81°02'14" __ Located at the intersection of Old Mtn. Rd. (SR 1005) and New Sterling Church Rd. (SR 1526). Farm is on the east side of Old Mtn Rd. General location: west of Statesville and north of 1-40. Question Areas: Discharges & Stream Impacts Records and Documents Certified Operator: Robert G Hardin Secondary OIC(s): Waste Collection & Treatment Waste Application Other Issues Operator Certification Number: 21405 On -Site Representative(s): Name Title Phone 24 hour contact name Robert G, Hardin Phone: 704-872-4600 On-site representative Robert G. Hardin Phone: 704-872-4600 Primary Inspector: . James Beall Phone: Inspector Signature: Date: Secondary Inspector( Inspection Summary: 10/17/06 > Waste Analysis > N = (1)2.6 (2)0.98 Lbs/1000 Gallons 04/24/06 > Waste Analysis > N = (1)5.5 (2)2.5 Lbs/1000 Gallons 10/16/06 > Soil Analysis ]b Page: 1 Permit: AWC490035 Owner- Facility: Kenneth A Gray Facility Number : 490035 Inspection Date: 12115/2006 Inspection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle Cattle - Milk Cow 120 108 Total Design Capacity: 120 Total SSLW: 168,000 Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard Faste Pond HEIFERIDC WSP 24.00 48.00 �aste Pond MILK BARN WSP 24.00 48.00 Page: 2 n .v Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number: 490035 Y Inspection Date: 12/15/2006 Inspection Type: Compliance Inspection Reason for Visit: Routine Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? fl ■ n Discharge originated at: Structure ❑ Application Field Other a. Was conveyance man-made? ❑ n ■ n b. Did discharge reach Waters of the State? (if yes, notify DWQ) 0000 C. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) n n ■ n 2. Is there evidence of a past discharge from any part of the operation? n ■ Cl n 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a n ■ Cl n discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? n ■ n n If yes, is waste level into structural freeboard? n 5. Are there any immediate threats to the integrity of any of the structures observed (I.e.1 large trees, severe n ■ n n erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ■ n n or closure plan? 7. Do any of the structures need maintenance or improvement? n ■ n n 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to'roofed pits, n ■ n n dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or n ■ n n improvement? Waste Ap Ip kation Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or ❑ ■ n f_I improvement? 11. Is there evidence of incorrect application? Q ■ 0 If yes, check the appropriate box below. Excessive Ponding? n Hydraulic Overload? n Frozen Ground? ❑ Heavy metals (Cu, Zn, etc)? n Page: 3 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number: 490035 a Inspection Date: 12/15/2006 Inspection Type: Compliance Inspection Reason for Visit: Routine Waste Application Yes No NA NE PAN? n Is PAN > 10%110 lbs.? n Total P205? n Failure to incorporate manure/sludge into bare soil? Outside of acceptable crop window? n Evidence of wind drift? n Application outside of application area? n Crop Type 1 Com (Silage) Crop Type 2 Small Grain (Wheat, Barley, Oats) Crop Type 3 Crop Type 4 Crop Type 5 Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management 0000 Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? Cl ■ n n 15. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? n ■ n n 17. Does the facility lack adequate acreage for land application? n ■ n 0 18. Is there a lack of properly operating waste application equipment? n ■ fl ❑ Records and Documents -Yes No NA NE 19. Did the facility fail to have Certificate of Coverage and Permit readily available? n ■ n n 20. Does the facility fail to have all components of the CAWMP readily available? n ■ n n If yes, check the appropriate box below. WUP? Page: 4 r , Permit: AVVC490035 Owner - Facility: Kenneth A Gray Facility Number : 490035 Inspection Date: 12/15/2006 Inspection Type: Compliance Inspection Reason for Visit: Routine Records and Documents -Yes No NA NE Checklists? Q Design? Maps? Other? 21. Does record keeping need improvement? If yes, check the appropriate box below. Waste Application? 120 Minute inspections? ri Weather code? Weekly Freeboard? rl Transfers? fl Rainfall? Inspections after n 1 inch rainfall & monthly? Q Waste Analysis? fWl Annual soil analysis? Crop yields? Cl Stocking? Cl Annual Certification Form (NPDES only)? D 22. Did the facility fail to install and maintain a rain gauge? n ■ ❑ Q 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment (NPDES only)? n n ■ 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ ■ n n 25. Did the facility fail to conduct a sludge surrey as required by the permit? 0 • Cl ■ n 26. Did the facility fail to have an actively certified operator in charge? ❑ ■ 0 ❑ 27. Did the facility fail to secure a phosphorous toss assessment (PLAT) certification? n n ■ n Other Issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? n ■ n Cl 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report those 13 ■ Q Cl mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air fl ■ n n Quality representative immediately. Page: 5 Permit: AWC490035 Owner - Facility: Kenneth A Gray Facility Number : 490035 Inspection Date: 12/15/2006, Inspection Type: Compliance Inspection Reason for Visit: Routine Other Issues Yes No NA NE ' 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ (1 32. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ ■ n D 33. Does facility require a follow-up visit by same agency? Page: 6 0 WA rFAOG Kenneth Gray Old Mountain Farms Inc. 2767 Old Mountain Road Statesville NC 28625 Dear Kenneth Gray: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality December 10, 2004 ' Subject: Certificate of Coverage No. AWC490035- Old Mountain Farms Inc. Cattle Waste Collection, Treatment, Storage and Application System Iredell County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for animal facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). To correct the facility's animal capacity and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this corrected Certificate of Coverage (COC) issued to Kenneth Gray, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Old Mountain Farms Inc., located in Iredell County, with an animal capacity of no greater than an annual average of 120 Dairy Cows, 40 Dry Cows, and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until September 30, 2009, and shall hereby void the COC dated October 1, 2004, and shall be subject to the conditions and limitations as specified therein. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in .addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record kee in and monitoring conditions in this permit. If your Waste Utilization Plan has been developed based on site-specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. Ont NhCarolina aturatly Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service Internet: ht1p:/1h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748 Fax (919)715-6048 An Equal OpportunitylAffirmative Action Employer— 50% Recycled110% Post Consumer Paper The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current MRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Mooresville Regional Office. The Regional Office Water Quality Staff may be reached at (704) 663-1699. If you need additional information concerning this COC or the General Permit, please contact JR Joshi at (919) 715-6698. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG200000) cc: (Certificate of Coverage only for all cc's) _ Nooresvil le Regional -Office, Aquifer Protection -Section-_ � Iredell County Health Department Iredell County Soil and Water Conservation District Permit File AWC490035 APS Central Files 0� WArF9 Michael F. Easley, Governor Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources j Alan W. Klimek, P. F., Director Division of Water Quality October 1, 2004 I �t §P F% Kenneth Gray Old Mountain Farms Inc. OCT 9 2004 2767 Old Mountain Road Statesville NC 28625 � M� OfCf�'� �� '�i'JT AND wana P&SCURCES Q001RI F111LIG REt^tt'rAiAL W FIC' Subject: Certificate of Coverage No. AWC490035 Old Mountain Farms Inc. Cattle Waste Collection, Treatment, Storage and Application System Iredell County Dear Kenneth Gray: On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 20, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Kenneth Gray, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. The issuance of this COC supersedes and terminates your previous COC Number AWC490035 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Old Mountain Farms Inc., located in Iredell County, with an animal capacity of no greater than an annual average of 160 Dairy cattle and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. Aquifer Protection Section — Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-32211 FAX: 919-71M5881 Internet: h2o.enr. state. nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper NorthCarolina Naturally The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Mooresville Regional Office. The Regional Office Water Quality Staff may be reached at (704) 663-1699. If you need additional information concerning this COC or the General Permit, please contact J.R. Joshi at (919) 715-6698. Sincerely, U for Alan W. Klimek, P.E. Enclosures (General Permit AWG200000) cc: (Certificate of Coverage only for all cc's) Mooresville Regional Office, Aquifer Protection Section Iredell County Health Department Iredell County Soil and Water Conservation District Permit File AWC490035 APS Central Files Y Type of Visit �) Compliance Inspection O Operation Review O Structure Evaluation O Technical Assistance Reason for Visit 19 Routine O Complaint O Follow up O Referral O Emergency O Other ❑ Denied Access Date of Visit: 11 -7 a Arrival Time: Departure Timer County: Pei%% Region: 181M_ Farm Name: 0td A" Irklm5 , Al c Owner Email: Owner Name: h6-4AA ilRa.x Phone: Mailing Address: r" w' 77N14/1 f za<V e N C >,a -6}T Physical Address: ar*r7 Ord /Vin, A) r, 7 Yc 2S Facility Contact: Title: Phone No: Onsite Representative: Integrator: Certified Operator: �toinf G 14,kd,'.,- Operator Certification Number: a j 4.7 S Back-up Operator: Location of Farm: Swine Wean to Finish Wean to Feeder LJ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Other ❑ Other Back-up Certification Number: Latitude: =0 =I =dg Longitude: =0=S o=S = 11 Design Current Design Current Capacity Population Wet Poultry Capacity Population ❑ Layer ❑ Non -Layer - - -- - --- Dry Poultry ❑ Layers ❑ Non -Layers ❑ Pullets ❑ Turkeys gaiurkey Poults ❑ Other Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other a. Was the conveyance man-made? Design Current Cattle Capacity Population ® Dairy Cow o ❑ Dairy Calf ❑ Dairy Heifej ❑ Dry Cow ❑ Non -Dairy ❑ Beef Stocker ❑ Beef Feeder ❑ Beef Brood Cowl I Number of Structures: b. Did the discharge reach waters of the State? (if yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? E d, Does discharge bypass the waste management system? (If yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes 21 No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ NA ❑ NE ❑ Yes ❑ No ❑ Yes E No ❑ NA ❑ NE ❑ Yes O No ❑ NA ❑ NE 12/28/04 Continued I Facility Number: tjq E35 Date of Inspection I -7 -off Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. if yes, is waste level into the structural freeboard? Structure 1 Structure 2 Structure 3 Structure 4 Identifier: "�P a` Spillway?: Designed Freeboard (in): 1$ j �{ Observed Freeboard (in): 1& � '96 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ large trees, severe erosion, seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes 19 No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE Structure 5 Structure 6 ❑ Yes N No ❑ NA ❑ NE ❑ Yes ® No ❑ NA ❑ NE If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes ® No ❑ NA ❑ NE 8. Do any of the stuctures lack adequate markers as required by the permit? .S ❑ Yes Q No ❑ NA ❑ NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require [] Yes M No ❑ NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes ® No ❑ NA ❑ NE maintenance/i mprovement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Yes JE No ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Drifl ❑ Application Outside of Area 12. Crop type(s) g } 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes 21 No ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes E� No ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination, E] Yes RL No ❑ NA ❑ NE 17. Does the facility lack adequate acreage for land application? ❑ Yes ® No ❑ NA ❑ NE 18. Is there a lack of properly operating waste application equipment? El Yes r] No ❑ NA ❑ NE 4,%_42.0 H. SIV 05 .3vt �• t Reviewer/Inspector Name �t1;rx b ` Phase: �I Reviewer/Inspector Signature: (,( Date: —F> 22/28/04 Continued 4 � 1 Facility Number: 7 —3 S Date of Inspection Required Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? ❑ Yes ® No ❑ NA ❑ NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Yes [@ No ❑ NA ❑ NE the appropirate box. ❑ WUP ❑Checklists El Design ❑Maps El Other 21. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Yes ® No ❑ NA ❑ NE ❑ Waste Application ❑ Weekly Freeboard ❑ Waste Analysis ❑ Soil Analysis ❑ Waste Transfers ❑ Annual Certification ❑ Rainfall ❑ Stocking ❑ Crop Yield ❑ 120 Minute Inspections ❑ Monthly and 1" Rain Inspections ❑ Weather Code 22. Did the facility fail to install and maintain a rain gauge? 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 24. Did the facility fail to calibrate waste application equipment as required by the permit? 25. Did the facility fail to conduct a sludge survey as required by the permit? 26. Did the facility fail to have an actively certified operator in charge? 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? Other Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report the mortality rates that were higher than normal? 30. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately 3 I. Did the facility fail to notify the regional office of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 32. Did Reviewer/inspector fail to discuss review/inspection with an on-site representative? 33. Does facility require a follow-up visit by same agency? ❑ Yes ® No ❑ NA ❑ NE ❑ Yes1❑ No ❑ NA ❑ NE ❑ Yes ❑ No ® NA ❑ NE ❑ Yes © No ❑ NA ❑ NE ❑ Yes ®No ❑ NA ❑ NE ❑ Yes ® No ❑ NA ❑ NE ❑ Yes [B No ❑ NA ❑ NE ❑ Yes ® No ❑ NA ❑ NE ❑ Yes Cfl No ❑ NA ❑ NE ❑ Yes 1!1 No ❑ NA ❑ NE El Yes ©No El NA [__1 NE ❑ Yes 91 No ❑ NA ❑ NE Additional -Comments and/or Drawings: 4_ a ', -7N: — ov S��y {, e,%eck j1. 12/28/04 W rltx)6 �QF A a Michael F. Easley, Governor \c C. William G. Ross, Jr.,Seaetary r North Carolina Department of Environment and Natural Resources > —{ Alan W. Kli rretr, P,E., Dlrector O C Division of Water Quality Coleen Sullins, Deputy Director Division of Water Quality WATER QUALITY SECTION June 15, 2004 Mr. Kenneth Gray 2757 Old Mountain Rd Statesville NC 28525 Subject. Old Mtn Farms Inc., Site Inspection Certificate of Coverage: AWC490035 Iredell County, NC Dear Mr. Gray: Mr. William Burke of this Office conducted a site inspection of your facility on June 3, 2004. Based on his observations, the facility appeared to be properly operated and maintained and all records were complete. Enclosed please find a copy of the inspection report, which should be self-explanatory If you have any questions concerning this matter, please do not hesitate to contact Mr. Burke or me at (704) 663-1599. cc: File NMEI�t Customer Service 1 877-623-6748 Sincerely, %i a_ -Cc "L --'-t D. Rex Gleason, P. E. Water Quality Regional Supervisor Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704) 663-1699 FAX (704) 663-6D40 µ t♦ Divfsian.of- Ater : Q Divhion!of.S6&l n Hit atieConservation ,4--, Type of Visit O Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O Routine Q Complaint O Follow up Q Emergency Notification O Other ❑ Denied Access Date of Visit: 6-3-2004 Time: Facilitv Number 49 35 Q Not Operational O Below Threshold ® Permitted ® Certified [3 Conditionally Certified ❑ Registered Date last Operated or Above Threshold: ......................... Farm Name:Qltl.lklQtusaf uu.E �1lt1S.[t3�....................................................................... . County: IX.Cagill ................................................ 4UR ........... Ovmer Name: K0jMCtb................................. Gray ............................................................ Phone No: Nlaiiing .address: 2.7..T................................................................ .Q�d.1�Q.uaxaxtk>3aa.dS.Cafes.ill0..NC....................................................... «#625.............. Facility Contact: ..............................................................................Title: . Phone No:................................................... OnsiteRepresentative: ........................................................................................................... InteSrator:...................................................................................... Certified Operator:Rabr:t..G.............................. Ra d1d3JIL...................................... Operator Certification Number:2,1.4ti15............................. Location of Farm: ocated at the intersection of Old Mtn. Rd. (SR 1005) and New Sterling Church Rd. (SR 1526). Farm is on the east side of Old Mtn Rd. General location: west of Statesville and north of I40. ❑ Swine ❑ Poultry ® Cattle ❑ Horse Latitude 35 •F487.34 Longitude 81 • 02 14 Design Current` Design Current,- Design- Current * r' Swine . Capacity Population Poultry Capacity Population Cattle Capacity Population''—. ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars ❑ Layer ® Dairy 160 105 ❑ Non -Layer I ❑ Non -Dairy x ❑ Other _ TotalDesign Capacity;. 160 ; YTotal SLW,,"' 224,000 + - b Number oirl?., ons- 2 ll=; Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. if discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. if discharge is observed, did it reach Water of the State? (If yes, notify DWQ) El Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? 0 Spillway ❑ Yes ® No Structure I Structure ? Structure 3 Structure 4 Structure Strucnn-e 6 Identi t ie r : ................................... ........... Freeboard (inches): 96 90 12111/03 Continued Facility Number: 49-35 Date of Inspection 6-3-2004 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes N No seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or ❑ Yes ® No closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ® No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes N No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level ❑ Yes N No elevation markings? Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes ® No 11. Is there evidence of over application? If yes, check the appropriate box below. ❑ Yes N No ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Frozen Ground ❑ Copper and/or Zinc 12. Crop type Corn (Silage & Grain) 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ®No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes N No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes ® No 16. Is there a lack of adequate waste application equipment? ❑ Yes N No Odor Issues 17. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes N No liquid level of lagoon or storage pond with no agitation? 18. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes N No 19. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes N No roads, building structure, and/or public property) 20. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional ❑ Yes N No Air Quality representative immediately. Reviewer/Inspector Name Reviewer/Inspector Signature: Date: 11112103 Continued Facility Number: 49-35 1 Date of Inspection 6572004 Required Records & Documents 21. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ® No . 22. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes ® No 23. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Yes ® No ❑ Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 25. Did the facility fail to have a actively certified operator in charge? 26. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 27. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 28. Does facility require a follow-up visit by same agency? 29. Were any additional problems noted which cause noncompliance of the Certified AWMP? NPDES Permitted Facilities 30. Is the facility covered under a NPDES Permit? (If no, skip questions 31-35) 31. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 32. Did the facility fail to install and maintain a rain gauge? 33. Did the facility fail to conduct an annual sludge survey? ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ®.No ❑ Yes ® No ❑ Yes ® No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 34. Did the facility fail to calibrate waste application equipment? ❑ Yes ❑ No 35. Does record keeping for NPDES required forms need improvement? if yes, check the appropriate box below. ❑ Yes ❑ No ❑ Stocking Form ❑ Crop Yield Form ❑ Rainfall ❑ Inspection After 1" Rain ❑ 120 Minute Inspections ❑ Annual Certification Form Q No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. 12112103 Facility Number® Date of Visit: 6— ' o Time: Nit • erational 0 Below Threshold Pj Permitted_ JdCe1rdfied 13 Conditionally Certified 0 Registered Date Last Operated or Above Threshold. FarmName: ..0.LI1......tN........F,� (Y-.N ...................................................... County:.............................. ......... ............. OwnerName:..,Il N...P' Lff4........ :k-.R!}.x.............................................................. Phone No:....................................................................................... Mailing Address: FacilityContact: ....................................................... ....................... Title:.......................... Onsite Representative:...!N��......................................................... Certified Operator: Location of Farm: PhoneNo: ................................................... Integrator....................................................................................... Operator Certification Number: w ❑ Swine ❑ Poultry'Cattle ❑ Horse Latitude • F__�` 64 Longitude • 4 " Discharaes & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes X No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made'? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes �fNo 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes )ZNo Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes XNo Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: ................................... ............................................................................................................................................................................ Freeboard (inches): br aO 12112103 Continued Facility Number: 1/41— 36 Date of Inspection 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) b. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Application 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? If yes, check the appropriate box below. ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Frozen Ground ❑ Copper and/or Zinc ❑ Yes 1XNo ❑ Yes KNo ❑ Yes Po ❑ Yes JR No ❑ Yes [XNo ❑ Yes )KNo ❑ Yes oNo 12. Crop type Cp ft^, 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes 3N No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ANo b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Odor Issues 17. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below liquid level of lagoon or storage pond with no agitation? 18. Are there any dead animals not disposed of properly within 24 hours? 19. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, roads, building structure, and/or public property) 20. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately. ❑ Yes ❑ No ❑ Yes JgNo ❑ Yes Po ❑ Yes )(No ❑ Yes No ❑ Yes No ❑ Yes �KNo rM!'TY'.t:I:ifl..: �-�''t1 :7"- ^H' 4-_. :amt, -s.•.x� ,.. .e,a, �� r -'.1 ,a4 'M.,' Ar:.i�,..��.�� i�'.i:'� +.�.�4-��1;L� .i.r�`u':ti. .S_.�(.: �:li:. 3P'i'si� i. .V:. I'xi .iii:{°i i����..�.S��E.iei� 3! E�146E EE{ �Commeats�{refer,,to ques#ron.#) stExplaia`�enysYES answersyanti/oa,Eanytrecommendsttons or.,aay oto"er`gcom>Tents. i��h. �:,,i,�,�� g�� _; ,t,, 3h '� IBJ � �`N f' f . .!' li:dg§a S. ii - t}�`A titin }U?F#t?- C :� 'il I ✓3.,T.' E '1{,- as 1 iikl IE �' � t '� 'Use�draryfngs of faglityto,better expaxn situations;! {ose addihoiniai pages 3tzs`necessary).3iField COPY ❑Final NotesE,,, ``t gE6;E i ;} �! t € s _ g,. ti4ti e , {yi,{�;,{9pElf 74�;�t.;+,(f :E,6y�':e E j,}t: t'.(p )fat'. 3; s�'§ i' §,[.t: ��yF� iy,;egg ,q tg��9��@&:e6e(7q�t.<F, i?�a38'',�'R ii E, ?i;:.,, ,4 gt t;;i1..it €ti si is th�i§ :4(,;i p >4,; .� .. ,wy�w rpp;gq. »n�»fWrw.r".•� �f ;,, i;'v ;I�.�f3i�i�:.'.�ii-�l i3-�YF3�i€E��1i47:"IdF..�B�L'?E4c tY7..;�3N�;. 37�iW <f d.R§iP)�-�tf�Y�ESI�.l.�if..fir✓"I14'P6��L':isR3V1V'i1�l��SF:�S�°.�i��1:�11f1�:�1�i.�3�J��a' .� §.. t�.nl`1�31. E. '� .la Y�". YT[f >Ms{'ii i�i�'"-°'._t �.1��tl• ;�l .�I (�°•k� 3 — �c Dors d s ,F -Mx n Surf w� ! l m A. y'r'AiNsa� a Reviewer/Inspector Name '°T§ ""� •." , 46��` }° t t �' �k.,?N_bii:'_,.s37 �t ,rn'...ag✓� .l.e€E-f,vi.€'ased§i.f E �i ..� a ,➢ ^:t£ ,•F.� Reviewer/Inspector Signature: - Date: 3 y y 12112103 Continued Facility Number: 16/ — S Date of Inspection (,� — • Required Records & Documents 21. Fail to have Certificate of Coverage & General Permit or other Permit readily available? 22. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 23. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 25. Did the facility fail to have a actively certified operator in charge? 26. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 27. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 28. Does facility require a follow-up visit by same agency? 29. Were any additional problems noted which cause noncompliance of the Certified AWMP? NPDES Permitted Facilities 30. Is the facility covered under a NPDES Permit? (If no, skip questions 31-35) 31. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 32. Did the facility fail to install and maintain a rain gauge? 33. Did the facility fail to conduct an annual sludge survey? 34. Did the facility fail to calibrate waste application equipment? 35. Does record keeping for NPDES required forms need improvement? If yes, check the appropriate box below. ❑ Stocking Form ❑ Crop Yield Form [:]Rainfall ❑ Inspection After V Rain ❑ 120 Minute Inspections ❑ Annual Certification Form ❑ Yes JS No ❑ Yes J4 No ❑ Yes RNo ❑ Yes No ❑ Yes ® No ❑ Yes 5ENo ❑ Yes No ❑ Yes No ❑ Yes No ❑ Yes P1 No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. ♦/�y� �ii Y,} E,}.v SF }4.. SY9 °. :'� $ ,$. 6' 3:- gg5 _}ik £S'iv 34 P 4P4 .-. Yl etlt}.111 bV.y4 F(,y,:{ 1 •,Ii3:4E E?# s �. 41'7 } i l4 Yi 3f >� �.."E E' �i ' �i { J .yg- 1_ E , 1 : 'E'... t.ia[i-]'ll..N,._..E<d€s"IG;IxY1Yi.,9f..�`...1H�Ui' t r:71.::':b7°.i4i..L'61,4.i:dl�..d1,., ,'-�. "',... h,., � �;- t_ . '3`�- i ��..;1,. •i.". t 17 1 IL n, .4.. �, a: r ` Y «.I Y, '.t;.11� 4 u .0 . 1' � E ."t=h .. �. .4 ��T�' .T4,..f.. SS.�t T 12/.12103 Per NRCS standards a 100 foot separation shall be maintained between water supply wells and 'any lagoon onany wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Mooresville Regional Office. The Regional Office Water Quality Staff may be reached at (704) 663-1699. If you need additional information concerning this COC or the General Permit, please contact Michelle Barnett at (919) 733-5083 ext. 544. Sincerely, for Alan W. Klimek, F.E. Enclosures (General Permit AWG200000) cc: (Certificate of Coverage only for all cc's) Mooresville Regional Office, Water Quality Section Iredell County Health Department lredell County Soil and Water Conservation District Permit File AWC490035 NDPU Files NC DEPT. OF ENARONMENT AND NATURAL RESOURCES WRESVII.LE REGJONAL OFFICE '+r MAY 19 2003 WATER QUALITY SECTION 0� W ATF - t Michael F. Easley, Governor C� RQ William G. Ross Jr., secretary North Carolina Department of Environment and Natural Resources j r Alan W. Klimek, P. E., Director Q Division of Water Quality May 1, 2003 Kenneth Gray Old Mountain Farms Inc. 2767 Old Mountain Road Statesville NC 28625 Subject: Certificate of Coverage No. AWC490035 Old Mountain Farms Inc. Cattle Waste Collection, Treatment, Storage and Application System Iredell County Dear Kenneth Gray: On April 28, 2003, ,the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Cattle Waste Operation General Permit AWG200000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 20, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Kenneth Gray, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. The issuance of this COC supercedes and terminates your previous COC Number AWC490035 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Old Mountain Farms Inc., located in Iredell County, with an animal capacity of no greater than an annual average of 120 dairy cows and 40 dry cows and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. RMS Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet http:#h2o.enr.state.nc.uslndpu Telephone (919) 733.5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% post -consumer paper WASTE UTILIZATION PLAN revised 04=11=00,:. A212lication No: AWC490035 Producer: Kenneth A. Gra Old Mountain Farms, Inc. Location: 2767 Old Mountain Road Statesville NC 28625 Telephone: 704 872-4600 Type Operation: Dairy Number of Animals: (Design Ca acit WSP#1=120 milking cows; WSP#2=40 dry cow & heifers Storage Structure(s): WSP#1 = 52,117 cu.ft. (389,835 gals); WSP#2 = 41,032 cu. ft. 306,919gals.) A2plication Method(s): Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. The waste utilization plan uses nitrogen as the limiting nutrient. You must have the animal waste analyzed to determine nutrient content as close to the time of application as practical and at least within 60 days of the date of application. Soil nutrients in all fields where waste will be applied must be analyzed at least annually so that all plant nutrients can be balanced for realistic yield of the crop to be grown. Soil test and waste analysis records shall be kept for five (5) years. Waste application records for all waste shall be maintained for five (5) years. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Lime must be applied to application fields as recommended by soil test to maintain the plant uptake of nutrients. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. -Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions (see Required Specification No. 3) waste may be applied to land eroding at up to 10 tons per acre per year. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is a violation of the North Carolina Division of Water Quality (NCDWQ) .0200 regulations. Wind conditions at the time of field application of waste should also be considered to avoid drift and downwind odor problems. WASTE UTILIZATION PLAN revised 04�11=00.. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop. Otherwise apply waste no earlier than 30 days prior to planting a crop or prior to forages breaking dormancy. Injecting or otherwise incorporating the waste below the soil surface will conserve nutrients and reduce odor problems. Zinc and copper Ievels in the soils in all fields where waste is applied shall be monitored and alternative application fields shall be used when these metals approach excess levels. This plan is based on waste application by irrigation (method(s) of application) for this is the manner in which you have chosen to apply your waste. If you choose to alter the method(s) of application in the future, you need to revise this plan. Nutrient levels for various waste application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for dairy (type operation) systems in North Carolina. Actual acreage requirements shall be based on waste analysis reports from storage structures in your waste management system. Your WSP (storage structure) is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. If your facility is unroofed, in no instance should the volume of waste being stored in your structure be higher than the maximum storage marker except in the event of a 25 year, 24 hour storm. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. The waste management system which is covered by this waste utilization plan shall be operated only by persons which hold a valid certificate as an operator in charge of an animal waste management system. They shall have in place an Emergency Management Plan such as outlined in Chapter 7 of the Certified Operators manual. The North Carolina Water Quality Commission will provide training and certification of operators. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 (the .0200 rules) adopted by the Water Quality Commission. WASTE UTILIZATION PLAN revised 04-1 fi-00 ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #1 (Milk Cows) 120 animals X 15 gallons of waste/animal/day x 365 days (60% time on lot) = 394,200 gallons of waste per year. 120 animals X 5 gallons of excess water/animal/day x 365 days = 219.000 gallons of excess water -per year. 394.200 gallons of waste/year + 219,600 gallons of excess water/year = 613,200 Total gallons of waste water per year/1000 = 613 1000 gallon units per year. 9.00 Total N lbs. per 1000 gallons = 5,517 tbs. Plant Available Nitrogen (PAN) Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 613 1000 gallon units per year x 9.0 lbs. PAN/1000 gallons of waste = 5,517 tbs. PAN/year. 3 WASTE UTILIZATION PLAN revised 04-11-00 ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #2 (Dry Cows and Heifers) 40 animals X 15 gallons of waste/animal/day x 365 days (60% time on lot) = 131,400 gallons of waste per year. NA animals X _ gallons of excess water/animal/day x 365 days = 0 gallons of excess water per year. 131.400 gallons of waste/year + 0 gallons of excess water/year = 131,400 Total gallons of waste water per year/1000 = 132 1000 gallon units per year. 9.00 Total N lbs. per 1000 gallons = 1,188 lbs. Plant Available Nitrogen (PAN Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 132 1000 gallon units per year x 9.0 lbs. PAN/1000 gallons of waste = 1.188 lbs. PAN/year. 4 WASTE UTILIZATION PLAN 1 revised 04-11-00 Total animal waste and water volume generated in one year is approximately 744,600 gallons or 27.4 acre -inches 6705 lbs. PAN per year from liquid wastes + 0 lbs. PAN per year fro solid wastes = 6705 Total lbs. PAN per year Applying the above amount of waste as calculated above is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Values used above are based on analysis of waste from similar livestock operations in North Carolina. Actual nutrient content of the waste from this system may vary from these values. Waste analysis should be made of the actual waste as soon as possible after significant waste accumulates in the storage structure (s). The applicator is cautioned that P and K may be over applied while meeting the N requriements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. WASTE UTILIZATION PLAN revised' 04-1 V-00 WINDOWS FOR WASTE APPLICATIONS Cool season grasses Warm season grasses Corn Soybeans Sorghum Small grain 2/15-511 and 8/15-12/15 3/15-9115 311-711 3115-8/1 3115-8/1 8/15-5/1 The irrigation application rate should not exceed the infiltration rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. It is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed.to properly irrigate the acres shown in tables 1 through 3. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Caution must be exercised in grazing or haying forage plants under stress condition. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels in recommended. WASTE UTILIZATION PLAN revised "'04-11-00 Table 1: WASTE APPLICATION FIELDS OWNED BY PRODUCER (3) Realistic Lbs. N Recommended Tract Field Soil Anticipated Acres 1 Required Lbs. N to be No. No. Type Con Yield Useable Per Ac. Applied 2 973 G01 Lf132 Corn Silage 15 45 150 5,062 973 G02 Lf132 So beans 60 24 180 0 5824 G03 LfB2 Soybeans 60 21 180 0 5824 G03 LfB2 Hay land 3 21 150 3,150 973 G04 LfB2 Small Grain 75 24 150 3,600 973 G05 Lf 132 Matua 5 17 200 3,400 973 P01 Lf B2 Pasture 2 13 100 1,300 973 P02 LfB2 Pasture 2 13 100. 1,300 973 P03 Lf132 Pasture 2 24 100 2,400 TOTALS THIS TABLE: 202 20,212 (1)The useable acreage represents the total acreage of the field minus the required buffer areas which border streams or residential areas. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. (2)This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. (3)ln fields G01, G02, G03, G04, G05, these fields are rotated with corn silage, soybeans and small grain. On. occassion the farm may grow sorghum-sudan grass, orchard grass, alfalfa or matura for hay in the above referenced fields. No manure is spread on soybeans or alfalfa. WASTE UTILIZATION PLAN revised 04-11=00 Table 2 presents a summary of all nitrogen requirements and the total nitrogen to be applied using animal waste for all fields which are available for waste application. TABLE 2: SUMMARY OF WASTE APPLICATION This summary indicates that only about 23 percent of the total annual nitrogen requirements can be provided for the crops as listed for the fields available using animal waste produced on this livestock operation. (1)This is the required amount of N needed to meet the Realistic Yield Expectation for the crop. (2)This is all the PAN that is available from the specific sources of waste produced. ACRES USEABLE TOTAL CROP NITROGEN REQUIREMENT IN POUNDS(1) RECOMMENDED LBS. N TO BE'APPLIED USING WASTE(2) SUPPLEMENTAL OR RESIDUAL LBS. OF N . REQUIRED FROM TABLE 1 202 29,150 20,212 8,938 TOTAL ALL TABLES 202 29,150 20;212 8,938 Amount of N Produced 6,705 Deficit/Surplus 122,445 This summary indicates that only about 23 percent of the total annual nitrogen requirements can be provided for the crops as listed for the fields available using animal waste produced on this livestock operation. (1)This is the required amount of N needed to meet the Realistic Yield Expectation for the crop. (2)This is all the PAN that is available from the specific sources of waste produced. WASTE UTILIZATION PLAN - revised 04-11-00-. Application of Waste by Irrigation Using a Tra eling Gun Tract No. Field No. Soil Type Crop Application Rate inJhr. Max. Application Amount per Event inches 973 G01 LfB2 Corn Siiea a .30 1.0 973 G02 LfB2 Soybeans .30 1.Q 5824 G03 LfB2 Soybeans .30 1.0 5824 G03 LfB2 Hay Land .30 1.0 973 G04 LfB2 Small Grain .30 1.0 973 G05 Lf132 Matua .30 1.0 973 P01 LfB2 Pasture :30 1.0 973 P02 Lf132 Pasture .30 1.0 973 P03 LfB2 Pasture .30 1.0 This table is not needed if waste is not being applied by irrigation. However, a similar table will be needed for dry litter or surry. WASTE UTILIZATION PLAN revised.' 04-11=00 REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties up to $10,000 per day by the Division of Water Quality for every day the discharge continues. . 2. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 3. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If a RMS or ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DWQ. (See FOTG Standard 393 -Filter Strips and Standard 392 - Riparian Forest Buffer.) 4. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing or any other condition exists which may cause a danger of drift from the irrigation field. Additional odor and insect control measures can .be found in Appendix D of the Certified Operators Manual for Animal Waste Systems. 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. 6. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odors or flies and provide uniformity of application. 7. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. E WASTE UTILIZATION PLAN revised 04= 1=00 8. Animal waste shall be applied on actively growing crops in such a manner that the crop is not damaged by burning or smothering of the plant. This is an important consideration where swine, poultry or other ammonia rich waste is being surface applied. Surface broadcast solids or slurries may damage crops if leaf surfaces are matted. Generally waste should be applied such that no more than 20 to 25 percent of the leaf area is covered. This should not normally be a concern where diluted, low nutrient waste is irrigated or surface broadcast from a liquids holding structure. Where crops are severely damaged due to waste application, the plants cannot assimilate the nutrients and discharge of pollutants to surface waters is likely to occur. The potential for salt damage from animal waste should also be considered, 9. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. On soils with a high potential for leaching, multiple application at lower rates should be used. To maximize the value of nutrients for crop production & reduce the potential for pollution, the waste shall not be applied more than 30 days prior to planting of the crop on bare soil, or forages breaking dormancy. Injecting the waste or disking will conserve nutrients. 10. Animal waste (other than swine waste from facilities sited on or after October 1, 1995,) shall not be applied closer than 25 feet to surface water. 11. Animal waste shalt not be applied closer than 100 feet to wells. 12. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 13. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways which discharge directly into water courses. If animal waste is to be applied on other grassed waterways, waste shall be applied at agronomic rates and in a manner that causes no runoff or drift from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 16. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon/holding pond embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced. as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon/hoIding pond berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. WASTE UTILIZATION PLAN revised 04=:11-00 17. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing an "approved closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 20. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. Soil pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 22. Dead animals will be disposed of in a manner that meets NC regulations. North Carolina General Statute 106-403 requires that dead animals be disposed of within 24 hours in a manner approved by the state veterinarian. 12 WASTE UTILIZATION PLAN revised - 04-11-00 MORTALITY MANAGEMENT METHODS * Burial'three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. * Rendering at a rendering plant licensed under G.S. 106-168.7 * Complete incineration. * In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. * Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached). 13 WASTE UTILIZATION PLAN revised 04-11-00 Odor and Insect Control Checklist On many operations, odor is likely to be the number one community issue for both producers and the general public. Because people can detect a smell they find offensive, they assume there is an environmental problem. What are some perceptions of dairy odor that your neighbors and members of your community may have? SOURCES OF ODOR The good news is that odor can be managed by reducing sources of odor. Decomposing manure is the most obvious source. Generally, decomposing manure that has undergone some type of anaerobic (without oxygen) breakdown has a more offensive odor than fresh manure. The actual odor is the result of the type of ration, animal metabolism, and environmental conditions in which manure is stored and spread. Decomposing feed and carcasses can also contribute to odor. Dairy Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Farmstead Dairy production Vegetative or wooded buffers Recommended best management practices Good judgment and common sense Paved lots or barn Wet manure -covered surfaces Scrape or flush daily alley surfaces Promote drying with proper ventilation Routine checks and maintenance on waterers, hydrants, pipes, stock tanks Bedded areas Urine Promote drying with proper ventilation Partial microbial Replace wet or manure -covered bedding decom osition Manure dry stacks Partial microbial Provide liquid drainage for stored manure decomposition Storage tank or Partial microbial Bottom or mid-level loading basin surface decomposition Tank covers Mixing while filling Basin surface mats of solids Agitation when emptying Minimize lot runoff and liquid additions Agitate only prior to manure removal Proven biological additives or oxidants Settling basin Partial microbial Liquid drainage from settled solids surfaces decomposition Remove solids regularly Mixing while filling Agitation when em t in 14 WASTE UTILIZATION PLAN revised 04-11:-00 Manure, slurry, or Agitation when spreading Soil injection of slurry/sludges sludge spreader Volatile gas emissions Wash residual manure from spreader after use outlets ' Proven biological additives or oxidants Uncovered manure, Volatile gas emissions while Soil injection of slurry/sludges slurry, or sludge on drying Soil incorporation within 48 hours field surfaces Spread in thin uniform layers for rapid drying Proven biolo tcal additives or oxidants Flush tanks Agitation of recycled lagoon Flush tank covers liquid while tanks are filling Extend fill lines to near bottom of tanks with anti - siphon vents Outside drain Agitation during wastewater Box covers collection or conveyance unction boxes Lift stations Agitation during sump tank Sump tank covers fillingand drawdown End of drainpipes at Agitation during wastewater Extend discharge point of pipes underneath lagoon lagoon conveyance liquid level Lagoon surfaces Volatile gas emission Proper lagoon liquid capacity Biological mixing Correct lagoon startup procedures Agitation Minimum surface area -to -volume ratio Minimum agitation when pumping Mechanical aeration Proven biological additives Irrigation sprinkler High pressure agitation Irrigate on dry days with little or no wind nozzles Wind drift Minimum recommended operating procedure Pump intake near lagoon liquid surface Pump from second -stage lagoon Flush residual manure from pipes at -end of slurry/sludge pumpings Dead animals Carcass decomposition Proper disposition of carcasses Standing water Improper drainage Grade and landscape such that water drain_ s away around facilities Microbial decomposition of from facilities organic matter Mud tracked onto Poorly maintained access roads Farm access road maintenance public roads from farm access 15 Insect Control Checklist for Animal Operations Source Cause A BMPs to Control Insects Liquid S stems Flush gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Remove bridging of accumulated solids at discharge Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive Decaying vegetation Maintain vegetative control along banks of lagoons vegetative growth and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10 -day interval during summer; 15- to 30 -day interval during winter Feed storage Accumulations of feed Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding Accumulations of animal Eliminate low areas that trap moisture along fences areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed Dry manure Accumulations of animal Remove spillage on a routine basis (e.g., 7- to 10 -day handling systems wastes interval during summer; 15- to 30 -day interval during winter) where manure is loaded for land application or disposal Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed FU WASTE UTILIZATION PLAN revised .04-11"='00 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Old Mountain Farms, Inc. Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 -year, 24- hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. I (we) understand that I (we) must own or have access to irrigation or other equipment, to land apply the animal waste described in this Waste Utilization Plan. The equipment must be available at the appropriate time such that no discharge occurs from the lagoon, holding pond, tank, or other unroofed storage structure in a 25 --year, 24-hour storm event. I (we) also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no run-off occurs. Name of Facility Owner: Kenneth A.— Gray-(Please Print) Signature: &eTziiI Date: 04-11-00 Name of Manager (if different from owner): same Name of Technical Specialist: Kenneth E. Vaughn (Please Print) Affiliation: NC Cooperatative Extension Service T _ Address (Agency): PO Box 311 Sign 17 Statesville NC 28687 Kenneth Gray 2767 Old Mtn. Rd. Statesville, NC 28625 Dear Mr. Gray: Michael F. Easley, Govemor 'VYniam G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Alan W, Klimek. Pt.. Director Division of Water Quality WATER QUALITY SECTION October 21, 2002 Subject: Kenneth Gray Dairy, Site Inspection Certificate of Coverage: AWC490035 Iredell County, NC Mr. Alan Johnson of this Office conducted a site inspection of your facility on October 18, 2002. Based on his observations, the facility appeared to be well maintained; and the records were complete. Enclosed please find a copy of the inspection report, which should be self-explanatory. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor cc: File 7A NC ENR N. C. Division of Water Quality 919 North Main Street, Mooresville iVD 2B115 Phone (7134) 663-1699 FAX (704) 663-6040 Type of Visit O Compliance Inspection O Operation Review O Lagoon Evaluation for Visit O Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access Date of Visit: 10/[$/2002 Time: Facility Number 49 35 Q Not Operational Q Below Threshold ® Permitted ®Certified Conditionally Certified Q Registered nate Last Operated or Above Threshold: _ __ _......_ .. Farm Name: Old Mountsi YArm Jnjz...................................................... County: IrcLd j..._............ -•--•--•--•--•--•-..1!'I Q........ Owner Name: )l uut:th�.-------__-_ yrs Phone No:(7Q41&72--460JIJMlsml7114)A73.:7.W_MM Mailing Address: Z74t7..Q1d.]Y. QmutAisl.IlQAd......................................... FacilityContact: ........................................................... Title: ............................................... Phone No: ...................................... Onsite Representative:.�Q$F{RT_IiARI)IIY-------------_.__�----------- integrator:------�_�__------------_____-------• Certified Opera tor: ftherl.iii ...................6.......... Hardlii.XII....................................... Operator Certification Number -214 . Location of -Farm: Located at the intersection of Old Mtn. Rd. (SR 1005) and New Sterling Church Rd. (SR 1526). Farm is on the east side of Ak 31d Mtn Rd. General location: west of Statesville and north of 1-40. ❑ Swine ❑ Poultry ® Cattle ❑ Horse Latitude 35 • 48 34 Longitude 81 • 02 14 Mesip -'Current .: - -Design . sCurrent',:r:, . , '-.� , "� design {k`—Current Swine.__ ,y h Ca aci ;Po tilation poultry Ca aci .:Po tilition Cattle- - :' . ' =Capacity : Poptiilatio ❑ Layer ❑ Wean to Feeder _.' ❑ Feeder to Finish Y ❑ Farrow to Wean " ❑ Farrow to -Feeder ❑ Other I ❑ Farrow to Finish ❑ Gilts .Qr ❑ Boars ❑ Layer IN Dairy , ❑ Non -Layer " ❑ Non -Dairy ❑ Other I Tobd Design. Apacity4:4 3TVW SSL' " a 160 120 a j �1 160 224,000 n / �S K 2 ��-R;„h;i��, Subsurface Drains Present 110.Lagoon Area Spray Field Area No Liquid Waste Discharges & Stream impacts 1. Is any discharge observed from any part of the operation? ❑ Yes .® No Discharge originated at: ❑Lagoon ❑Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made'? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (Ii'yes, notify DWQ) ❑ Yes ❑ No c, If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify= DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ® No Structure l Smicture ? Structure 3 Structure 4 Stricture S Structure 6 Identifier: .......MEER__.. --------.......................... -------•-----•--------_-- --- ....................... -------------•--•---------- Freeboard (inches): 24 40 v.K:�Wlv1 l utu""Itca Facility Number: 49-35 Date of Inspection 1 011 812 0 0 2 w tai. �rsb nts er to,gu om�. S"savers n or any )ecgtiactoeer77atiit>cltuat[ona:(ue dditlonalges cuee���� RESIZE, 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes ® No seepage, etc.) FACILITY IN GOOD SHAPE 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? El Yes ®No (If any of questions 4-6 was answered yes, and the situation poses an Reviewer/Inspector Name ALAN_JOHNSON . 7 �� - :: r:T "-: _; Reviewer/Inspector Signature: C . G-�T r �~ Date: immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ® No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes ®No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes ® No Waste Application . 10. Are there any buffers that need maintenance/improvement? ❑ Yes ® No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Yes ®No 12. Crop type Corn (Silage & Grain) Corn, Soybeans, Wheat 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ® No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes ® No 16. Is there a lack of adequate waste application equipment? ❑ Yes ®No Renuired Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ® No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc,) ❑ Yes ® No 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes ®No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ® No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes ®No 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ®No 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes ®No 24. Does facility require a follow-up visit by same agency? ❑ Yes ®No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ®No [] No violations or.defiiciencies were noted during this visit. You will -receive nofurther<correspondence.about this visit. w tai. �rsb nts er to,gu om�. S"savers n or any )ecgtiactoeer77atiit>cltuat[ona:(ue dditlonalges cuee���� RESIZE, a ❑ Field Copy E] Final Notes i. FACILITY IN GOOD SHAPE Reviewer/Inspector Name ALAN_JOHNSON . 7 �� - :: r:T "-: _; Reviewer/Inspector Signature: C . G-�T r �~ Date: WIN WA r OF �9 Michael F. Easley Governor ti? William G. Ross, Jr.,Secretary North Carolina Department of Environment and Natural Resources Kerr T. Stevens, Director Division of Water Quality WATER QUALITY SECTION April 30, 2001 Kenneth Gray 2767 Old Mtn. Rd. Statesville, NC 28625 Subject: Kenneth Gray Dairy, Site Inspection Certificate of Coverage AWC490035 Iredell County, NC Dear Mr. Gray: Mr. Alan Johnson of this Office conducted a site inspection of your facility on April 26, 2001. Based on his observation made during the inspection the facility appeared to be well maintained; and the records were complete. Enclosed please find the inspection report, which should be self-explanatory. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, i D. Rex Gleason, P. E. Water Quality Regional Supervisor cc: File NNLDENR Customer Service Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704) 663-1699 1 800 623-7748 FAX (704) 663-6040 !Type of Visit !(Compliance Inspection O Operation Review jO Lagoon Evaluation I Reason for Visit O Routine O Complaint O Follow up O Emergency'Notification 0 Other •❑ Denied Access Dateorvisit: L, Time: Facility Number rO Not Operational Q Below Threshold }'permitted 13Certified © CondiittionallyyCCertified 0 Registered Date Last Operated or Above Thre/shold:......................... Farm Name: . Z...... x ...... � ............................................ County: �T..t�C. �(( ............. -........ Owner Name: .tJ° 4:t.�. ....1 �7r:37�^-..................... Phone No: ..................... .................................................................. Facility Contact :............Title: ........................ Phone No:.................. .................................. ............................................r.............,.(........ � l ....................................... j MailingAddress: .��.......Q.1C.i....M.fh.....KCri.......................I............. ..��.�.t.d��............................................. 2k..a2s~ %� Onsite Representative ...... ,���.......... ..................................... Integrator: .......................................----.............---._........... Certified Operator:._.......?, ..............�,}.......... Operator Certification Number .................................. _..... Location of Farm: L` ❑ Swine ❑ Poultry] Cattle ❑ Horse Latitude �• �« Longitude �• ��• Design Current Design Current Design Current Swine Capacity Population Poultry Capacity Population Cattle Capacity Population ❑ Wean to Feeder 10 Layer ❑ Dairy ❑ Feeder to Finish ❑ Non -Layer ❑ Non -Dairy ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Other ❑ Farrow to Finish Total Design�Capacity ❑ Gilts [3Boars .TOW SSLW. Number of La Dons ❑Subsurface' Drains Present ❑Lagoon Area ID Spray Field Area .. g Holding'Ponds / Solydr,Traps ; ❑ No Liquid Waste Management System s... ..,. Discharges .& Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in galhnin? d. Docs discharge bypass a lagoon system? (If yes. notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes QNo 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes LE3No 01/01/01 Continued 12. Crop type % C-, 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ;)qNo 14. a) Does the facility lack adequate acreage for land application? ❑ Yes 11Z'No b) Does the facility need a wettable acre determination? ❑ Yes No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? 17. rock outcrops present? 18. there a water supply well within 250 feet of the sprayfield boundary? 1 ❑ On-site ❑ Off-site Required Records & Documents 19. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes RNo ❑ Unknown ❑ Yes ErNQ 20. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 21. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 22. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 23. Did the facility fail to have a actively certified operator in charge? 24. Fail to notify regional DWQ-of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 25. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 26. Does facility require a follow-up visit by same agency? 27. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes No ❑ Yes ®No ❑ Yes Mo ❑ Yes o ❑ Yes '"No ❑ Yes ❑ Yes ❑ Yes ❑ Yes Odor Issues 28. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ❑ No liquid level of lagoon or storage pond with no agitation? 29. Are there any dead animals not disposed of properly within 24 hours? 01/01/01 ❑ Yes No Continued r - FaciIity Niiinbei: _ -_ Date of Inspection» Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? 5,Splllway ❑ Yes >ClNo Structure 1 Structure 2 Structure3 Structure 4 Structure 5 Structure 6 Identifier. -A ...... Y --------------- *- --------------._............................. � .... _ ......_M .� .. Freeboard (inches): 3.. ._.... ».............. ............ �`...... ».. » _.»..........»........ .... .......... ....................... .......... ............... ............. ..... ... ....... .............. ....... i 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes RNo seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes J No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or, environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes i--h}No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? [:]Yes 15 No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes Z No Waste Application \\ 10. Are -there any buffers that need maintenance/improvement? ❑ Yes rKNo 11- Is there evidence of over application? ❑ Excessive Ponding •❑ PAN ❑ Hydraulic Overload ❑ Yes ,lo 12. Crop type % C-, 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ;)qNo 14. a) Does the facility lack adequate acreage for land application? ❑ Yes 11Z'No b) Does the facility need a wettable acre determination? ❑ Yes No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? 17. rock outcrops present? 18. there a water supply well within 250 feet of the sprayfield boundary? 1 ❑ On-site ❑ Off-site Required Records & Documents 19. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes RNo ❑ Unknown ❑ Yes ErNQ 20. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 21. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 22. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 23. Did the facility fail to have a actively certified operator in charge? 24. Fail to notify regional DWQ-of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 25. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 26. Does facility require a follow-up visit by same agency? 27. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes No ❑ Yes ®No ❑ Yes Mo ❑ Yes o ❑ Yes '"No ❑ Yes ❑ Yes ❑ Yes ❑ Yes Odor Issues 28. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ❑ No liquid level of lagoon or storage pond with no agitation? 29. Are there any dead animals not disposed of properly within 24 hours? 01/01/01 ❑ Yes No Continued f Facility Number. _ Date of Inspection Printed on: 1/4/2001 30. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 31. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 32. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) [-]Yes N 33. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes b,No 34. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ❑ No No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. Reviewer/Inspector Name I- � `` _0 ,ti; s Reviewer/Inspector Signature. �� �--� Date:` l Z� 01/01/01 ;JAMES-B.^HUNT JR:.4'� •S GOVERNOR p'�� J 2., V811-L'HOLMAN' NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE WATER QUALITY SECTION August 9, 2000 Bob Hardin c/o Kenneth -Gray 2767 Old Mountain Rd. Statesville, NC 28625 Subject: DWQ Animal Operation inspection Old Mountain Farm, Facility #: 49-35 Iredell County, NC Dear Mr. Hardin: Mr. Alan Johnson of this Office conducted a site inspection of your facility on August 8, 2000. Based on his observations made during the inspection the facility appeared to be in good shape and the files appeared to be complete. Enclosed please find the inspection report, which should be self-explanatory. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. cc: File Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor 910 NORTH MAIN STRLET, MOORESVILLE, NORTH CAROLINA 26118 PHoN! 704.668.1 689 FAX704-663-6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/104x' POST -CONSUMER PAPER M -Division of Water Quality O Division of Soil and Water Conservation O Other Agency Type of Visit �mpliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit 1O$outine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access t Darr of Visit: i imr: d Printed on: 7/21/2000 i Facilitv Number =40 perational Q Below Threshold ❑ Permitted MCertified ❑ Conditionally Certified ❑ Registered Date Last Operated orAbove Threshold: ......................... Farm Name: ........ &1.C[.......lilz,17Q.e � f q.�'l.?..........I..... . C:ounty:......... �G'��........................................... �f .rep .............. .... ..... _ ............... .. Owner Name: Phone ................1Yi' I'hunc Nn:57..-.� .0 ............................................................... ...................................................... ...... `R7 FacilityContact: ........................................................Fitle:................................................................ Phone No:................................................... Mailing Address; 74P �I. 1`�.�J,-�-J1.. lYti......RA........... ..`..k.L.1.ct............................ .. �.....�'............ Onsite Representative:......... 5= . .............. ..!!..................................... Intek rntor:...................................................................................... Certified Operator :�j � J__.....• .r`../ .. ................................................... Operator Certification Number :..... L:(..Lt05— . .►tion of Farnt: A. ❑ Swine ❑ Poultry [cattle ❑ horse Lat' e • Longitude �• �� � Design Current Design Current Design Current Swine Ca acro Population Poultry Capacity PopulationCattle Capacity Population ❑ Wean to Feeder ❑ Laver wairy ❑ Feeder to Finish JE3 Non -Layer I JED Non -Dairy ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Other ❑ Farrow to Finish Total Design Capacity ❑ Gilts ❑ Boars Total SSLW Number of Lagoons JEJ Subsurface Drains Present❑ Lag....n Area ❑ Spray Field Area Holding Ponds / Solid Traps JE1 No Liquid Waste Wanagement System Discharges & Stream Impact.,; 1. Is anv discharge observed from any part of the operation'? Discharge uri«inated at: []Lagoon ❑ Spray Field ❑ Other a. If diSC14ITUC is observed, wits the convcvance man-made'? h. If dischai-Le is observed. did it reach Water of the State" (If yes, notify DWQ) c. If discharve is observed. what is the estimated flow in gal/min? d. Does discharge hypass a lagoon system? (If yes, noiffy DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Trentment 4. Is storage capacity (freeboard plus storm storage) less than adequate" SSu-UCture 2 Structure Identifier: .....,(...`���t�, .c ........ ......5707.14.//...................................... Freeboard finches): 5100 4� Cl Spillway Structurc 4 Structure 5 ❑ Yes *No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes MNo ❑ Yes QNo ❑ Yes KNo Structure 6 Continued on back Facility Number: �7. - �S Date of Inspection Printed on; 7/21/2000 5. Are there any immediate threats to the integrity of any o€ the structures observed'? (ie/ trees, severe erosion, ❑yes Na seepage. etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes <,No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes /QNo 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes j91 -No 9. Do any stuctures lack adequate• gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes�] No W,Iste Application fQ 10. Are there any buffers that need maintenance/improvement'? ❑ Yes g No 11. Is there evidence of over application'? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑Yes <No 12. Crop type _ al La 7. :E 0Y7 d, 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)'? ❑ Yes KNo 14. a) Does the facility lack adequate acreage for land application? [:)Yes ❑No b) Does the facility need a wettable acre determination'? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination'? ❑ Yes ❑ No 15. Does the receiving crop need improvement'! ❑ Yes No 16. Is there a lack of adequate waste application equipment'' ❑ Yes No Rettuirud Rvoords & D(1c•uments 17. Fail to have Certificate of Coverage & General Permit readily available? ❑ Yes No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP. checklists, design. maps. etc.) ❑ Yes r,%?No 19. Does record keeping need improvement'? (lel irrigation, freeboard. waste analysis & soil sample reports) ❑ Yes - NZNo 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes kNo 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes ;;Vo 22. Fail to notify regional DWQ of emergency situations as required by General Permit'? (ie/ discharge, freeboard problems, over application) ❑ Yes KI No 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes 'MNo 24. Does facility require a follow-up visit by same agency? ❑ Yes &fallo 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes I? No NO A6f;a(ibris'ot. ddjckencies -were nbtedi diuring it is.visit: Yoir ;l r, eeeiye Bio; further. ; c6rresg6fidenke. about this .visit ' . . Comments (refer to question #): Explain any YES answers and/or any recommendations or any other comments. Use drawings of facility to better explain situations. (use additional pages as necessary): Gi ��' �C 6 �t 5 /�✓j �j jh<y �— f Zl T Reviewer/Inspector Name Reviewer/Inspector Signature: Date: 5100 Facility Number: --3 1)ate of lii,pection Printed on: 7/21/2000 Odor lssucs 36. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or helow [3 Yes ❑ No liquid level of lagoon or storage pond with no agitation? 27, Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ANo 28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes xNo roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 30, Were any major maintenance problems with the ventilation fan(s) noted? (i,e, broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes [ <No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? [3Yes ❑ No Additional omments and/orDrawings: A. 5100 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director KENNETH GRAY OLD MOUNTAIN FARMS INC. 2767 OLD MOUNTAIN ROAD STATESVILLE NC 28625 Dear Kenneth Gray: V 7 ik" NCDENR- NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND 14'01 XTFF`2E9OURCES MNV1R011iMEN1', H!'rAl.' T* March 10, 2000 NA'1'U"R L RZV)URC '"" MAR � 5 2000 Anlgilil OF 901021ENTAI I'AIIA&EMIT unpAESVILLE 219010 OFFIPr Subject: Application No. AWC490035 Additional Information Request Old Mountain Farms Inc. Animal Waste Operation Iredell County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by April 9, 2000: Please provide documentation for the waste production and Plant Available Nitrogen rates listed in the Waste Utilization Plan. It appears that these rates are lower than the current NRCS standards for a dairy liquid manure slurry. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before April 9, 2000 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 546. Sincerely, Slisan Cauley Environmental Engineer Non -Discharge Permitting Unit cc:Moores ille Regional Office, Wafei Quality ) Iredell Soil & Water Conservation Permit File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director KENNETH GRAY OLD MOUNTAIN FARMS INC. 2767 OLD MOUNTAIN ROAD STATESVILLE NC 28625 Dear Kenneth Gray: �J AM • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES October 7, 1999 Subject: Application No. AWC490035 Additional Information Request Old Mountain Farms Inc. Animal Waste Operation Iredell County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by November 6, 1999: 1. Please verify that there are 135 dairy cows and 25 heifers at the facility. According to the calculations for Plant Available Nitrogen (PAN), there are two different types of animals, however, the numbers appear to be 110 dairy cows and 50 heifers. Please provide an explanation. 2. According to the Waste Utilization Plan (WUP), the total PAN nitrogen produced at the facility is 2,401. This is lower than the current Natural Resources Conservation Standard (NRCS). If the waste from the facility is going to be land applied by both irrigation and/or pump and haul methods, then the PAN rate should be calculated for both methods or the higher rate should be used. Please contact your technical specialist to revise the PAN rate or provide an explanation for the lower PAN production. 3. The irrigation parameters listed in your Waste Utilization Plan (WUP) exceed current recommendations. Irrigation events are to be listed in the WUP as the maximum application allowable for that soil type from the time the pumps are turned on until the time they are shut off. The application events listed in your WUP appear to be out of the Sprinkler Irrigation Guide. The Application Amounts listed in this guide have not been adjusted for the application of animal waste. It is currently recommended that total application amounts not exceed one inch in any application event for any soil type. If your application rates need to be adjusted for the application of animal waste, please have your Technical Specialist revise your WUP to reflect the appropriate application amount per event. If the rates exceed the recommended one inch, please have your Technical Specialist justify the increased application rate in the narrative of your WUP. 4.. The WUP must include application windows for all crops on which waste will be applied. Please contact your technical specialist to include application windows in the WUP. 5. Please indicate the method by which mortalities will be handles on the Mortality Management Checklist. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before November 6, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. 1617 Mail service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6448 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Application No. 49-0035 Kenneth Gray Page 2 �_N Please be advised that operation of the subject animal waste management�t ystem,� ,ithotit''a valiid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement au t oiity of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 546. cc: Mooresville Regional Office, Water Quality Iredell County Soil and Water Conservation District Permit File Sinc ely, Susan Cauley Environmental Engineer Non -Discharge Permitting Unit State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Kenneth Gray Old Mountain Farms Inc. 2767 Old Mountain Road Statesville NC 28625 Dear Kenneth Gray: 01'r 0 94� 1111�m ---- NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES IV w December 30, 1999 r C. 05; . IV All 1; 10, TOW �'5i'gt !; Subject: Fertilizer Application rc��19 Animal Waste Manakement System Facility Number 49-35 Iredell County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. iRRI, IRR2, DRY1, DRY2, DRYS, SLUR1, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerel , Kerr T. Stevens, Director Division of Water Quality cc: Mooresville Regional Office Iredell County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper w_ .l?,M7'p FFWA 4 f NCDENR - ._ JAMES B. HUNT JFL z� GOVERNOR �wwvnlE McoEvlrr T, 'SECRETARY - 1. %>. • F " Ai NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY May 26, 1999 Kenneth Gray 2767 Old Mountain Rd. Statesville, NC 28677 Subject: DWQ Animal Waste Operations Site Inspection Report Old Mt. Farms, Facility #: 49-35 Iredell County, NC Dear Mr. Gray: Mr. Alan Johnson of this Office conducted a site inspection of your facility on May 20, 1999. In general the facility appeared to be in good shape. During many of Mr. Johnson's inspections he has noted that some farms are often missing one or more components of the farm plan that should be available for review. The following items must be available for review by the inspector during the inspection. • Certification forms. • Site Diagram: Fencing, streams, buffer zones, feed areas must be shown. • Waste Application records with, accompanying waste analysis. • Maps of acreage and irrigated fields. • Waste Utilization plan: Tract/field number, usable/wettable acres (not necessarily total acreage), list of crops, PAN required, and amount of waste produced by livestock. • Waste and Soil analysis info: Must have 3 years of data. It is suggested that this be maintained in a single folder. • Emergency Action Plan must be posted. • Insect, Odor Control, and Mortality Checklists must be completed. • Certified Operator renewal card. Failure to have the above components available and complete could result in a Notice of Violation or other enforcement actions. Also remember that waste applications should be applied during the time the crop can utilize the nutrients in the waste. In general waste. should be applied no earlier than 30 days prior to planting. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. cc: File Sincerely, ��.�D. Rex Gleason, P. E. Water Quality Regional Supervisor 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 261 15 PHONE 704-669-1 699 FAX 704-668-6040 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER- 50% RECYCLED/14% POST -CONSUMER PAPER 11 € €r ' t. [3Division of Soil acid Water'Conservatton `Operatron.Review ;'r € r a [� Division of Si►rt and Water�Conservahanl r , Compliance inspecUon� #:.. ,.tn <! t€. tK [ i'!` G f! Dvxs�oa of Water lta]l1 COrn pllalnCenspec4on u � ,.Other Agency. OperEaP t'i€on'Review, ,i Routine O Complaint O Follow-up of DWQ inspection O Follow -tip of DSWC review O Other Facility Number Date of Inspection Time of Inspection e) t 124 hr. (hh:mm) ❑ Permitted Wertified E3 Conditionally Certified E3 Registered JE3 Not O erational Date Last Operated: Farm Name L�[�i... x.C.(.�►............/`�.!� T..� County:....:`................................................... ....................................... OwnerName:...........: ..>�-a .......................................................... Phone No: .... 7....�1�.......................................... FacilityContact:.................................:............................................ Title:................................................................ Phone No:................................................... Mailing Address: ...a ......... alcf.... .... ..orf.. ........ ...... u.!.. . ...................................... (r2.. Onsite Representative:.pDe,4--..:.......:..................:�.A..............................Intel;rator:.........................................,............................................ Certified Operator........+ �,� ..... t 1 Operator Certification Number...... .�. .5.......,..., .......... C—J cation of Farm: ............................................................ .................................................................. ....... ..E ,atitude ���`�•� LongitudeT^- P E Design Current u�a ! €„ Design Current r Swioe�;? i .'; Ca acit Po elation' ' Poultry rE E ���Ca acit Po"rtelatiori' `'Cattle ,Ca a -it Po elation ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts, ❑ Boars ❑ Layer Dairy ❑ Non -Layer❑ Non -Dairy IT- ❑ Other e „i { Total Design Capacity E , Total •SSLW. Number, Lagoons ! i. ❑ Subsurface Drains Present ❑ Laguon Area ❑Spray Field Area Holdin Ponds / Solid Traps ! , g p � , ' ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min'? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? R1 Spillway \ Structure 1 Structure 2 Structure 3 Structure 4 Identifier: %,{' J– Z Freeboard(inches):.......... ................ .. ��...........zl.�,........... ................................... I ............................, ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Structure 5 Structure 6 S. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) ❑ Yes ❑ No 3/23/99 Continued on back Facility Number:— Date of Inspection I� 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes NNo (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes X No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes R'No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes 1K No Waste. Armlication 10. Are there any buffers that need maintenancelim pro vemen t? ❑ Yes )&,No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Yes %,No 12. Crop type gj�ZS 4 17. Fail to have Certificate of Coverage & General Permit readily available? 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes 'IQ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes TnNo b) Does the facility need a wettable acre determination? Yes ❑ No c) This facility is pended for a wettable acre determination? [:]:Yes An No 15. Does the receiving crop need improvement? ❑ Yes N,No 16. Is there a lack of adequate waste application equipment? []Yes PLNO Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? Yes ❑ No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes [�Wo 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes 1,72No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ❑ No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes FNo 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes /10 No 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes No 24. Does facility require a follow-up visit by same agency? ❑ Yes] No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes No �4o 8i0l400s'oT k icier W #Oro hofgd• 046fig this'visit; ;Y;o0 .*01. eoity Citi, f}ll�tho Corres oncience:about this visit 1. ents,(r.�,. ,Cortunefer t'o.question #) I Ea plainTany+YES answers and/or any,recommendations orany'oEher comments ,:� i ° ad 1 1 it _ €- 1YT..z,a_......_�,:._r.r .;I .,.3a.1 i..e P�. ,.:1 , 4.h...„ N,-- S, c LA,,: �1 c r'1 ��` `rte.-VZu rt yam- �. Reviewer/Inspector Name r €f 1 i ripp Cc ! r�` � �� E i'" a 1„ _ 4 a� �i:, i3r� L _.�liyns.,, ... s: €� .�€;f '=1 e`'1 ,€°t: ex }F.a€.,?r. -ti to . - .nn n;. 1J...-•lr.r9�, n._.�. Reviewer/Inspector Signature: �� _ Date: -- 3/23199 Draft - Revised January 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number 'T� - 3.s! i/ Operation is flagged for a wettable Farm Name:�/51A_acre determination due to failure of On -Site Representative: t Part 11 eligibility item(s) F1 F2 F3 F4 Inspector/Reviewer's Name: df Operation not required to secure WA _ determination at this time based on Date of site visit: S ' 2 6 —2 2 exemption EZ E2 E3 E4 Date of most recent WUP: 2 Annual farm PAN deficit: pounds Irrigation System(s) - circle #: 1. hard -hose traveler, 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system w/portable pipe; 5. stationary gun system w/permanent pipe; 7. stationary gun system wlportable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D)D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part 111. (NOTE: 75 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part II - F1 F2 F3, before completing computational table in Part 111). PART 11.75% Rule Eligibility Checklist and Documentation of WA Determination. Requirements. WA Determination required because operation fails one of the eligibility requirements listed below: F1 hack of acreage which resulted in over application of wastewater (PAN) on spray field (s) according to farm's last two years of irrigation records. ZF2 Unclear, illegible, or lack of information/map. F3 Obvious field limitations (numerous ditches; failure to deduct required buffer/setback acreage; or 25% of total acreage identified in CAWMP includes small, irregularly shaped fields - fields less than 5 acres for travelers or less than 2 acres for stationary sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess of 75% of the respective field's total acreage as noted in table in Part 111. Facility Number � - Draft - Revised January 20, 1999 Part lil. Field by Field Determination of 75%.Exemption Rule for WA Determination Vb TRACT NUMBER FIELD NUMBER' z TYPE of IRRIGATION SYSTEM TOTAL ACRES CAWMP ACRES FIELD % cOMMENTS3 f I I FIELD NUMBER' - hvdrant. Dull. zone_ or point numbers may be used in place of field numherc danPndinn nn (AwMP and type of irrigation system. If pulls, etc. cross more than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption if possible; otherwise operation will be subject to WA determination. FIELD NUMBER 2 - must be clearly delineated on map. COMMENTS' - back-up fields with CAWMP acreage exceeding 75% of its total acresnod having received less than 50% of its annual PAN as documented in the farm's previous two years' (1997 & 1998) of irrigation records, cannot serve as the sole basis for requiring a WA Determination. Back-up fields must be noted in the comment section and must be accessible by irrigation system. State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director May 14, 1999 CERTIFIED MAIL RETURN TM—C–E-IFT REQUESTED ennet Gray Old Mountain Farms Inc. 2767 Old Mountain Road Statesville NC 28625 Farm Number: 49 - 35 Dear Kenneth Gray: ilkf 1 • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES You are hereby notified that Old Mountain Farms Inc., in accordance with G.S. 143-215.1 OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has six 60 da s to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please call J R Joshi at (919)733-5083 extension 363 or Alan Johnson with the Mooresville Regional Office at (704) 663-1699. . for CC,. Permit File (w/o encl.) Mooresville Regional Office (w/o encl.) Sincerel Kerr T. Stevens P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Ne NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY November 13, 1998 Kenneth Gray 2767 Old Mountain Rd. Statesville, NC 28677 Subject: Site Inspection Old Mt. Farms Inc., Facility #: 49-35 Iredell County, NC Dear Mr. Gray: Mr. Alan Johnson of this office has been asked on several occasions about the appropriate time and proper method to take soil and waste samples. Also, during his inspections, he has noticed that while the storage capacity may be adequate in the storage pond/lagoon, in some cases it was not at the level set forth in the waste utilization plan. Mr. Johnson has also noted that some animal operations using hay/pasture systems do not appear to be properly managing the hay crop in the waste application fields. This letter is to highlight some concerns and provide some general guidance regarding the management of the storage pond/lagoon and waste application fields. For more specific/detailed information, please contact your technical specialist or your local agricultural extension service. Be advised that should a farm be found violating its farm plan and/or have an unpennitted discharge, besides facing civil penalties, the facility could be required to apply for an individual permit. Currently, most farms are operating under a general permit. Waste applications Just as you manage the animals at your facility, proper management of the waste (lagoon/storage pond level) is important. The waste must be pumped from the ponds at the correct time and provide for maximum utilization of the nutrients by the crop. Remember, waste application rates in your farm plan are based on agronomic principles, and assumes the waste will be applied when the nutrients are required -(e.g., applying waste to corn at tasseling or bermuda grass in November is of little use for the uptake of nitrogen). Also, the established application rate assumes that the previous crop has been removed from the field. 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 281 1 S PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / APPIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1 0% POST -CONSUMER PAPER Page 2 Grass and small grain crops grown for hay should be harvested in a timely manner. To maximize nutrient uptake, as indicated in the waste utilization plan, and for highest quality, the crop should be harvested at early boot stage (generally every 4 to 5 weeks). Small grain for silage can be harvested in the soft dough stage when direct cut. Contact your agricultural extension agent or technical specialist for proper guidance. General Recommendations for Nitrogen -(M Application for Common Crops: • Small Grains: One-third (113) N at planting and remainder in late February or early March. • Corn/Sorghum: For facilities that pump and haul, N should be applied prior to planting. For those facilities that irrigate, a split application with half at planting and the remainder when the corn is 18 inches high. • Fescue/Orchardgrass: Apply one-half (112) of the N in mid-February to March and one- half (112) in mid-August to September. • Bermuda grass: Establishing: 30 to 40 Ibs N/ac at planting and 30 to 60 lbs N/ac when runners appear (6 -8 wk. after planting). Maintaining: 50 to 60 lbs N/ac in April and the remainder of the recommended amount in equal increments in June and July or after each cutting. Finally, there have been instances where the amount of waste pumped (as shown in the waste application records) from the lagoon/storage pond does not appear to agree with the amount of waste produced by the animals. One would expect on an annual basis that the amount pumped would be approximately equal to the amount being produced. For example, if a dairy is generating 453,000 gal/yr in waste, then approximately 453,000 gallons of waste should be accounted for in the waste application records over a year. However, there may be some difference due to how low the storage pond was pumped, the number of cows being held in the facility, or the amount of rainfall. Soil anal, (FREE) Fifteen to twenty (15 to 20) soil samples per field (20 acres or less) is desirable. The samples should be thoroughly mixed and sent in as one sample. Each sample should be pulled 4 inches deep for pastures and no -till systems and 8 inches deep for conventional tillage systems. Taking samples during the fall is advisable. The state lab is not as busy at that time and can provide a more timely turn around with the results. This is also a good time to apply lime if recommended by the soil test. When liming is necessary, it is important that it be applied as suggested. Maintaining proper soil pH is as important (if not more so) than fertilizing to maximize crop production. Page 3 Waste samples/analysis ($4/sample) The state lab now has the capability to conduct analyses and provide the results within two working days via the internet. Through the US Postal service allow seven days. Take samples in a timely manner such that waste application rates can be based on the most recent sample results. Six to eight (6 to 8) samples should be taken around the edge of the lagoon/storage pond, approximately 6 feet from the edge and 12 inches below the surface. These can be mixed to make one sample. The sample should be refrigerated if it is not going to be shipped the same day. Always mail waste samples in plastic containers. For farmers who do not have to agitate the lagoon/storage pond prior to application, it is strongly suggested that waste samples be taken prior to waste application. This will prevent the producer from having to go back and complete the waste application record at a later date. For farmers who apply waste to hay fields and pastures, it is strongly suggested that waste samples be taken quarterly if the waste is applied anytime during the growing season. If you have questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor cc: Iredell SWCD Non -Discharge Compliance Unit Regional Coordinator State of North Carolina j Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director October 7, 1998 CERTIFIED MAIL RETURN RECEIPT REQUESTED Attn: Kenneth Gray Old Mt. Farms Inc. 2767 Old Mtn Rd Statesville NC 28677 Dear Kenneth Gray: 1 ,1kT?XA • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES rac � • .. n OCT 12 1998 Subject: Special Agreement Facility Number: 49-35 Old Mt. Farms Inc. Iredell County Attached for your records is a copy of the signed Special Agreement approved by the Environmental Management Commission. The terms and conditions of the Special Agreement are in full effect. If you have any questions concerning this matter, please contact Mr. Shannon Langley, of our staff, at (919) 733- 5083, extension 581. Sincerely, A. Preston How r., P.E. ATTACHMENTS cc: 'MRO -Regional --Office Iredell County Soil and Water Conservation District Facility File Central Files Shannon Langley P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-71S-6048 An Equal Opportunity Ati-u•mative Action Employer 50% recycled/10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF IREDELL IN THE MATTER OF SPECIAL AGREEMENT FACILITY NUMBER: 49-35 KENETH GRAY Pursuant to provisions of North Carolina General Statutes (G.S.) 143-215.2(a) this Special Agreement is entered into by Kenneth Gray, hereinafter referred to as "OWNER", and the North Carolina Environmental Management Commission, an agency of the State of North Carolina created by G.S. 143B-282, and hereinafter referred to as the Commission: 1. "OWNER" and the Commission hereby stipulate the following: (a) "OWNER" has previously been deemed permitted in accordance with 15A NCAC 2H.0217 for the operation of an animal waste treatment works, but was unable to comply with 15A NCAC2H .0217 (a)(1)(E) requiring an approved animal waste management plan to be submitted by December 31, 1997. (b) Failure to obtain and implement a Certified Animal Waste Management Plan in accordance with 15A NCAC 2H .0217(a)(1)(E) is a violation of State Water Quality Regulations -and "OWNER" is within the jurisdiction of the Commission as set forth in G.S. Chapter 143, Article 21. (c) "OWNER" desires to continue to operate the animal waste treatment works as a Non -Discharge system. (d) "OWNER" has secured assistance from a certified technical specialist to develop an animal waste management system which, once certified, will meet or exceed all applicable guidelines and standards and will be able to comply with all aspects of the Commissions animal waste general permit. (e) During the term of this Agreement there will be no increase in Steady State Live Weight (SSLW) at the facility. Any new construction will be designed to accommodate only the SSLW for which the facility was registered in accordance with 15A NCAC 211.0217(a)(1)(D). (e) Since this Special Agreement is by Consent, neither party will file a petition for a contested case or for judicial review concerning its terms. (f). Nothing in this Special Agreement shall be taken as absolving or relieving "OWNER" from any responsibility or liability for discharges of animal waste to surface waters of the State of North Carolina. 2. "OWNER" desiring to comply with the Permit identified in paragraph 1(a) above, hereby agrees to do the following: (a) Undertake all necessary activities in order to obtain and implement a certified animal waste management plan by September 30, 1998. Farm Number: 49-35 Special Agreement Page 2 (b) "OWNER" shall comply with all terms and conditions of the North Carolina General Statutes 143-215.1 and the relevant rules promulgated thereunder except 15A NCAC 2H .0217(a)(1)(E). (c) No later than fourteen (14) calendar days after the date identified in 2(a) above, submit to the Director of DWQ written notice of compliance or noncompliance therewith. In the case of noncompliance, the notice shall include a statement of the reason(s) for noncompliance, remedial action(s) taken, and a statement identifying the extent to which subsequent dates or times for accomplishment of listed activities may be affected. 3. "OWNER" agrees that unless excused under paragraph four (4), "OWNER" will pay the Director of DWQ, by check payable to the North Carolina Department of Environment and Natural Resources, stipulated penalties according to the following schedule for failure to meet the deadline set out in paragraph 2(a) above. Failure to obtain and fully implement a Certified $100.00 for the first seven days Animal Waste Management Plan by the date past the date identified in 2(a) identified in 2(a) above: $500.00 for each additional day 4. "OWNER" and the Commission agree that stipulated penalties are not due if "OWNER" satisfies the Division of Water Quality that noncompliance was caused solely by: a. An act of God; b. An act of war; c. An intentional act or omission of a third party, but this defense shall not be available if the act or omission is that of an employee or agent of the defendant or if the act or omission occurs in connection with a contractual relationship with the "OWNER"; d. An extraordinary event beyond the "OWNER'S" control. Contractor delays or failure to obtain funding will not be considered as events beyond the "OWNER's" control; or e. Any combination of the above causes. Failure within thirty (30) days of receipt of written demand to pay the penalties, or challenge them by a contested case petition pursuant to G.S. 150B-23, will be grounds for a collection action, which the Attorney General is hereby authorized to initiate. The only issue in such an action will be whether the thirty (30) days has elapsed. 5. This Special Agreement and any terms and conditions contained herein, hereby supersedes 15A NCAC 2H .0217(a)(1)(E). 6. Noncompliance with the terms of this Special Agreement are subject to enforcement action in addition to the above stipulated penalties, including injunctive relief pursuant to G.S. 143-215.6(C). Farm Number: 49-35 Special Agreement Page 3 7. The "OWNER", upon signature of this Special Agreement, will be expected to comply with all schedule dates, terms, and conditions of this document. 8. This Special Agreement shall expire upon owners submittal of a certified animal waste management plan. For Old Mt. Farms Inc. !1 C N IV c IIA Print name of Owner Date ii J4 41 Signature of Owner For the North Carolina Environmental Management Commission: Date A- Z" _ Tt( .45r--ehairman of the Commission "1 f)•, - tag b, L'b' 4 1998 `i.-� , �'QUALITY SECTION Ii "1 f)•, - tag b, L'b' 4 1998 `i.-� , �'QUALITY SECTION 0 Division of Soil and Water Conservation ❑ Other Agency Division of Water Quality Routine 0 Complaint 0 Follow -tip of DWQ inspection 0 Follow-up of DSWC review 0 Other Date of Inspection S Facility Number Time of Inspection 24 hr. (hh:mm) Registered [3 Certified E3 Applied for Permit © Permitted 113 Not Operational I Date Last Operated:......... , Farm Name: .......: . r Owner Name: ........... K.av'!1l1 ...........��x .......... Phone No: `�... ....... —.:�.�'l.3................................. ......................................................... ..... ........ Facility Contact: ........................................ Title............................ .. Phone No: ............................................................................................................................ Mailing Address: ...�Z?4�2............. dl ..� .f% ........ ................................. �........................................... ra ZS` ...........:..... Onsite Representative:....... !? ...................1...✓. 0�l ..J1. ....... Integrator:..................I�............ ....... ...... Certified Operator; ... .,1 of _�.....................1k-x`r�ctN......I........... Operator Certification Number:.......................... Location of Farm: ........... z=...... ............ ................... .............. tw-R-ni....on.... R ...........I�4....%..7..der-1e',,64a..... ......C.c..>*4,.....rte.............. . Latitude ®• ®' " Longitude ©• d '1/4 " ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars I .Poultry` �❑ Nan -Dairy Number of Lagoons / Hald'rng Pands ❑ Subsurface Drains Present ❑Lagoon Area ❑ Spray yield Area r r `n ! sv ❑ No Liquid Waste Management System '10 General 1. Are there any buffers that need maintenance/improvement? 2. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon -❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Surface'Water? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gaUmin? d. Does discharge bypass a lagoon system? (if yes, notify DWQ) 3. is there evidence of past discharge from any part of the operation? 4. Were there any adverse impacts to the waters of the State other than from a discharge? 5. Does any part of the waste management system (other than lagoons/holding ponds) require maintenance/improvement? 6. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 7. Did the facility fail to have a certified operator in responsible charge? 7125197 ❑ Yes ' No ❑ Yes No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes 5 -No ❑ Yes )4 No ❑ Yes XtNo ❑ Yes �9LNo ❑ Yes �No Fatility Number: — tr 8. Are there lagoons or storage ponds on site which need to be properly closed? ❑ Yes KNo Structuress(Lagoons,Holding PondsFlush_Pits, etc.) 9. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Yes [N�No Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: ............................................................. ......... .................................... .................... I.............. ................................... Freeboard(ft): ............................... .............. Y, ............... ................................... .................................... .................................... ........................... .................................... I....... 10. Is seepage observed from any of the structures? ❑ Yes Q!Wo 11. Is erosion, or any other threats to the integrity of any of the structures observed? ❑ Yes Wo 12. Do any of the structures need maintenancelimprovement? ❑ Yes No (If any of questions 9-12 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adequate minimum or maximum liquid level markers? ❑ Yes PO Waste Application 14. Is there physical evidence of over application? ❑ Yes 9 N (If in excess of WMP, or runoff entering//waters of the State, notify DWQ) 15. Crop type .....��Q .�... „SlNrFx..l� T.l�tx............................................................................................................................................ 16. Do the receiving crops differ with those designated in the Animal Waste Management Pian (AWMP)? ❑ Yes RNo 17. Does the facility have a lack of adequate acreage for land application? ❑ Yes RNo 18. Does the receiving crop need improvement? a ❑ Yes {p No 19. Is there a lack of available waste application equipment? ❑ Yes RNo 20. Does facility require a follow-up visit by same agency? ❑ Yes ANo 21. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes KNo 22. Does record keeping need improvement? ❑ Yes PNo For Certified or Permitted Facilities Only 23. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? ❑ Yes RNo 24. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes RNo 25. Were any additional problems noted which cause noncompliance of the Permit? ❑ Yes �No No.violations-oc deficiencies.werc•noted•dtiring this'visit.- Youaw'ill receive-no,ftirther,: corresOfidek6 about this:visit Reviewer/Inspector Name Reviewer/Inspector Signature: ��_ - \'?_� _11� Date: y— Z 3 — State of North Carolina Department of Environment and Natural Resources Division. of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT RE UESTED Kenneth Gray 2767 Old Mtn Rd Statesville NC 28677 Dear Kenneth Gray: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT ANo NmuRAL RESOURCES July 17, 1998 N.C. o JUL 20 1$98 RIiI$IGN OF ff'V!,(gt';i'-I r Subject: Special Agreement Certified Animal Waste Management Pian Old Mt. Farms Inc. Facility Number: 49-35 Iredell County As per Senate Bili 1217, which was ratified on June 21, 1996, and your application for Special Agreement which was received on March 10, 1998, the Environmental Management Commission (EMC) hereby. proposes to enter into a special agreement with Kenneth Gray in order to allow additional time for Kenneth Gray to obtain and implement a certified animal waste management plan (CAWMP) for the subject facility. Please find enclosed the proposed Special Agreement. If you agree to abide by the dates and terms of the attached schedule, you must sign, date and return the enclosed documents to the attention of "Shannon Langley" at the letterhead address within fourteen (14) calendar days of your receipt of this letter. If you have already implemented your CAWMP or do not wish to enter into the Special Agreement, please provide us with a response to Mr. Shannon Langley within fourteen (14) calendar days of your receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with all terms and conditions of the North Carolina General Statutes 143-215.1 and the relevant rules promulgated thereunder. All dates and conditions of this agreement that are not met shall be subject to civil penalties, criminal penalties, injunctions and all other enforcement tools available to the Division of Water Quality. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919.733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10%a post -consumer paper Therefore, in order to avoid such enforcement actions, I urge you to read the Agreement carefully, make sure you understand your commitments under the Agreement, and contact Mr. Langley, if you do not understand or are confused about any condition of the agreement. If you have any questions concerning this matter, please do not hesitate to contact Mr. Shannon Langley at (919) 733-5083 ext. 571or Ms. Sonya Avant at (919) 733-5083 ext. 571. Sincerely, A. Preston Howard, Jr. P.E. Attachment cc: Facility File — Non -Discharge Compliance/Enforcement Unit �DWQ Regional Office,- Dewey Botts - Division of Soil and Water Shannon Langley Central Files 1 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF IREDELL SPECIAL AGREEMENT FACILITY NUMBER: 49-35 1114 �`►I0ay [sJ:-". 1 Pursuant to provisions of North Carolina General Statutes (G.S.) 143-215.2(a) this Special Agreement is entered into by Kenneth Gray, hereinafter referred to as "OWNER", and the North Carolina Environmental Management Commission, an agency of the State of North Carolina created by G.S. 143B-282, and hereinafter referred to as the Commission: 1. "OWNER" and the Commission hereby stipulate the following: (a) "OWNER" has previously been deemed permitted in accordance with 15A NCAC 2H .0217 for the operation of an animal waste treatment works, but was unable to comply with 15A NCAC2H .0217 (a)(1)(E) requiring an approved animal waste management plan to be submitted by December 31, 1997. (b) Failure to obtain and implement a Certified Animal Waste Management Plan in accordance with 15A NCAC 2H .0217(a)(1)(E) is a violation of State Water Quality Regulations -and "OWNER" is within the jurisdiction of the Commission as set forth in G.S. Chapter 143, Article 21. (c) "OWNER" desires to continue to operate the animal waste treatment works as a Non -Discharge system. (d) "OWNER" has secured assistance from a certified technical to develop animal waste management system which, once certified, will meet or exceed all applicable guidelines and standards and will be able to comply with all aspects of the Commissions animal waste general permit. (e) During the term of this Agreement there will be no increase in Steady State Live Weight (SSLW) at the facility. Any new construction will be designed to accommodate only the SSLW for which the facility was registered in accordance with 15A NCAC 2H .0217(a)(1)(D). (e) Since this Special Agreement is by Consent, neither party will file a petition for a contested case or for judicial review conceming its terms. (f). Nothing in this Special Agreement shall be taken as absolving or relieving "OWNER" from any responsibility or liability for discharges of animal waste to surface waters of the State of North Carolina. 2. "OWNER" desiring to comply with the Permit identified in paragraph 1(a) above, hereby agrees to do the following: (a) Undertake all necessary activities in order to obtain and implement a certified animal waste management plan by September 30, 1998. Farm Number: 49-35 ,t Special Agreement Page 2 (b) "OWNER" shall comply with all terms and conditions of the North Carolina General Statutes 143-215.1 and the relevant rules promulgated thereunder except 15A NCAC 2H .0217(a)(1)(E). (c) 'No later than fourteen (14) calendar days after the date identified in 2(a) above, submit to the Director of DWQ written notice of compliance or noncompliance therewith. In the case of noncompliance, the notice shall include a statement of the reason(s) for noncompliance, remedial action(s) taken, and a statement identifying the extent to which subsequent dates or times for accomplishment of listed activities may be affected. 3. "OWNER" agrees that unless excused under paragraph four (4), "OWNER" will pay the Director of DWQ, by check payable to the North Carolina Department of Environment and Natural Resources, stipulated penalties according to the following schedule for failure to meet the deadline set out in paragraph 2(a) above. Failure to obtain and fully implement a Certified $100.00 for the first seven days Animal Waste Management Plan by the date past the date identified in 2(a) identified in 2(a) above: $500.00 for each additional day 4. "OWNER" and the Commission agree that stipulated penalties are not due if "OWNER" satisfies the Division of Water Quality that noncompliance was caused solely by: a. An act of God; b. An act of war; c. An intentional act or omission of a third party, but this defense shall not be available if the act or omission is that of an employee or agent of the defendant or if the act or omission occurs in connection with a contractual relationship with the "OWNER"; d. An extraordinary event beyond the "OWNER'S" control. Contractor delays or failure to obtain funding will not be considered as events beyond the "OWNER's" control; or e. Any combination of the above causes. Failure within thirty (30) days of receipt of written demand to pay the penalties, or challenge them by a contested case petition pursuant to G.S. 15013-23, will be grounds for a collection action, which the Attorney General is hereby authorized to initiate. The only issue in such an action will be whether the thirty (30) days has elapsed. 5. This Special Agreement and any terms and conditions contained herein, hereby supersedes 15A NCAC 2H .0217(a)(1)(E). 6. Noncompliance with the terms of this Special Agreement are subject to enforcement action in addition to the above stipulated penalties, including injunctive relief pursuant to G.S. 143-215.6(C). Farm Number: 44-35 Special Agreement Page 3 7. The "OWNER", upon signature of this Special Agreement, will be expected to comply with all schedule dates, terms, and conditions of this document. 8. This Special Agreement shall expire upon owners submittal of a certified animal waste management plan. For Old Mt. Farms Inc. Print Name of Owner Date Signature of,Owner For the North Carolina Environmental Management Commission: Date Chairman of the Commission . •. ILI iYIL.i +.�... State of North Carolina Department of Environment ` • and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary NCDENR A. Preston Howard, Jr., P.E., Director NORTH CAROU" DEPARTMENT of EWRONMEW AND NIruRAt- RESOURCES July 17, 1998 MRT1FIED MAIL RETURN RECEIPT REQUESTED Paul R. Lowman 340 Lundy Rd Statesville NC 28677 Subject: Special Agreement Certified Animal Waste Management Plan Lowman Farm Facility Number: 49-31 Iredell County Dear Paul R. Lowman: As per Senate Bi111217, which was ratified on June 21, 1996, and your application for Special Agreement which was received on February 24, 1998, the Environmental Management Commission (EMC) hereby proposes to enter into a special agreement with Paul R. Lowman in order to allow additional time for Paul R. Lowman to obtain and implement a certified animal waste management plan (CAWMP) for the subject facility. Please find enclosed the proposed Special Agreement. If you agree to abide by the dates and terms of the attached schedule, you must sign, date and return the enclosed documents to the attention of "Shannon Langley" at the letterhead address within fourteen (14) calendar days of your receipt of this letter. If you have already implemented your CAWMP or do not wish to enter into the Special Agreement, please provide us with a response to Mr. Shannon Langley within fourteen (14) calendar days of your receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with all terms and conditions of the North Carolina General Statutes 143-215.1 and the relevant rules promulgated thereunder. All dates and conditions of this agreement that are not met shall be subject to civil penalties, criminal penalties, injunctions and all other enforcement tools available to the Division of Water Quality. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 914.733-5083 Fax 919-715.6046 An Equal Opportunity Affirmative Action Employer 50% recycla 10 % post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT _REQUESTED Kenneth Gray Old Mt. Farms Inc. 2767 Old Mtn Rd Statesville NC 28677 Dear Kenneth Gray: 1 � • ;1k - NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES February 11, 1998 N.C. MPT. Op tBILVIRONM E!i; 't', & NATURAL RESO ItC h -,S FEB 2a 1998 81MOM CF EIVRONAIDITIi VIAAS€MENT, U6siTUNUE lilt MAL O{fICE Subject: Request for Status Update Certified Animal Waste Management Plan Old Mt. Farms Inc. Facility Number: 49-35 Iredell County In accordance with State Regulations (15A NCAC 2H .0217(a)(1)(E)) adopted by the Environmental Management Commission on February 1, 1993, the owner of the subject facility was required to submit a Certification Form for the facility's animal waste management system by December 31, 1997. This letter is to advise you that this office has no record of having received the required Certification for the subject facility. Please provide this office with an explanation as to why this Certification was not submitted as required. This explanation must be received within 30 days following the receipt of this letter. Any existing facility owner which did not submit the required certification by the deadline is no longer deemed permitted to operate their animal waste management system. Therefore, if the certification was not submitted as required and the facility is still in operation, this facility is being operated without a valid permit. N.C.G.S. 143-215.6(b) allows the Secretary of the Department of Environment and Natural Resources to take appropriate enforcement actions for this violation for as long as the violation continues. As per Senate Bill 1217, which was ratified on June 21, 1996, the Environmental Management Commission (EMC) may enter into a special agreement with facilities that did not meet the December 31, 1997 deadline. These special agreements can only be issued to facility owners which signed up for assistance with their local Soil and Water Conservation District Office by September 1, 1996 and which can demonstrate that they made a good faith effort to meet the December 31, 1997 deadline. The special agreement, if issued, would contain a specific schedule for the facility to follow to develop and/or implement an approved animal waste management plan. Attached is an application for a special agreement between the EMC and the subject facility. If you can demonstrate that this facility can meet the conditions for a special agreement, you may send this request along with your explanation as to why the plan has not been developed and implemented. This request would also be due within 30 days from receipt of this letter. P.O. Box 29535, Raleigh, North Carolina 27626.0535 Telephone 919.733-5083 Fax 919.715.6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper . 4 ':"� Also attached is a form (Form RR 2198) that must be filled out if the facility is no longer in operation or is below the threshold established in 15A NCAC 2H .0217(a)(1)(A). Facilities which maintain the number of animals below certain thresholds are not required to be certified. These thresholds are: 100 head of cattle 75 horses 250 swine 1000 sheep 30,000 birds with a liquid system Please submit this form if the subject facility is not operating or is below the threshold limit established in 15A NCAC 2H.0217(a)(1)(A). Please submit all responses to this matter to the following address: Attn: Shannon Langley Division of Water Quality P.O. Box 29535 Raleigh NC 27626-0535 Once your response is received, it will be evaluated in detail along with any supporting information that you may wish to submit. Following this review, you will be advised of the results of the review and of any additional actions that must be taken to bring your facility into compliance. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with the requirement to develop and implement a certified animal waste management plan by December 31, 1997. Please also be advised that the submittal -of a request for a special agreement does not assure that one will be issued. Each facility will be reviewed on a case by case basis and appropriate actions will be taken to bring each facility into compliance. Thank you for your immediate attention to this issue. If you have any questions concerning this matter, please do not hesitate to contact Mr. Shannon Langley of our staff at (919) 733-5083 ext. 581. Sincerely, Al._� 4, Z , 01 A. Preston Howard, cc: Facility File — Non -Discharge Compliance/Enforcement Unit DWQ Regional Office Shannon Langley Central Files P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment, F9WA Health and Natural Resources • Mooresville Regional Office James B. Hunt, Jr„ Governor 1DEF.HNFZ Jonathan B. Howes, Secretary Division of Soil and Water Conservation July 30, 1997 Mr. Kenneth Gray 2767 Old Mountain Road Statesville, North Carolina 28625 SUBJECT: Operation Review Corrective Action Recommendation Old Mountain Farms, Inc. Facility No. 49-35 Iredell County Dear Mr. Gray, On July 24, an Operation Review was conducted of Old Mountain Farms, Inc., facility no. 49-35. This Review, undertaken in accordance with G.S. 143-215.10D, is one of two visits scheduled for all registered livestock operations during the 1997 calendar year. The Division of Water Quality will conduct a second site inspection. During the Review, it was determined that waste was = being discharged to the waters of the State, and the animal waste collection, treatment, storage and disposal systems were properly maintained and operated under the responsible charge of a designated operator. However, the following management deficiency was discovered and noted for corrective action: failure to install start pumping markers within the pond. This management deficiency needs to be addressed and corrected. You are encouraged to contact your certified technical specialist if additional assistance is needed. During ensuing reviews, this same deficiency will be re-examined to determine if corrective action was implemented. In order for your facility to remain in compliance with environmental regulations, animal waste cannot be discharged into the waters of the State, and the animal waste collection, treatment, storage and disposal systems must be pjQperjy maintained -and o e� under the responsible charge of a certified operator. Please remember that you are required to obtain and implement an approved animal waste management plan by the end of this year. The plan must be certified by either a designated technical specialist or a professional engineer. For additional assistance with the plan, please contact your local Soil and Water Conservation District Office or local Cooperative Extension Service Office. The Division of Soil and Water Conservation appreciates your cooperation with this Operation Review. Please do not hesitate to call me at 704/663-1699 ext. 277 if you have any questions, concerns or need additional information. 919 North Main Street, �y� FAX 704 -663-6040 Mooresville, North Carolina 28115 f An Equal Opportunity/Affirmative Action Employer Voice 704-663-1699 50% recycled/ 10% post -consumer paper Mr. Kenneth Gray July 30, 1997 Page 2 cc: Ire oil and Water Conservation District e-kIan Johnson, DWQ Mooresville Regional Office DSWC Regional Files x x, " DSWC Animal Feedlot Operation Review 8x r fir ' ❑ DWQ Animal Feedlot Operation Site Inspection Vr^.,x,O'T ". c'r'T'9... _,�nL',' Routine 0 Complaint 0 Follow-up or 5WO inspection 0 Follow-up of DSIVC review 0 Other l+aciIity Number Farm Status:Registered [3Applied for Permit 9 Certified ❑ Permitted Mite of inspection Time of Inspection t 20 j 24 hr. (hh:mm) Total Time (in traction of ]tours fes:1.25 for 1 hr 15 min)) Spent on Review or Inspection (includes travel and processing) 113 Not O pervional Date Last Operated: ...................................................................................... . ..'........................ ......................... Farm Name• y11 f County: r �L.t.................................................... x a.....L. [�rr�S. J..ei..�............................ Owner Dame: i/ %� ..... Phone dol, .............'�f; nl.e,�:��.......�'' :h. ................................,..,.................... ................. .. .. j.(o �.�,gym,........................... ;71 ,3 Facility Contact: 27 ?Z...QL-J..1`L ... 4 Title:................................................................ Phone No:..................................:................ .............. _ f Mailing Adtlress:...,.... .7 7...... .lG{......�: nr ..► 1. - .� . ,�V. C...........I........................... .. .. ... ............................ .... sJ �...................... ��..... . OnsiteRepresentative:........................................................................................................... Integrator:....,................................................................................. Certified Operator: ................ Operator Certification Number:.... Location of Farm: Latitude • �� �zz Longitude • E' �4 Type of Operation Design Current Design Current Design Current Swine Capacity Population Poultry Capacity Population Cattle Capacity Population ❑ Wean to Feeder ❑ Laver Dairy TJ ❑ Feeder to Finish 10tion-Layer ❑ \on -Dain' _:::d ❑ Farrow to Wean ❑ Farrow to Feeder Total Design Capacity ❑ Farrow to Finish ❑ other Total SSLW Number of Lagoons I Holding Ponds ❑ Subsurface Drains Present ❑ Lagoon area I0 Sprav Field Area General 1. Are there any buffers that need maintenance/improvement? 2. Is any discharge observed from any part of the operation`? Discharge oriinated ar: ❑ Lagoon [j Spray Field El Other a. If discharee is observed, was the conveyance roan -made:' b, If discharge is observed, did it reach Surface Water? (If yes, notify DWQ) c, I f discharge is observed. what is the estimated flow in galinun? d. Does discharge bypass a lagoon system'.' (If yes, notify DWQ) 3. Is there evidence of past discharge from any part of the operation'? 4. Were there any adverse impacts to the waters of the State other than from a discharge'? 3. Does any part of the waste management system (other than lagoons/holding ponds) require 4/30/97 maintenance/improvement ❑ Yes XNo ❑ Yes No ❑ Yes No ❑ Yes K No ❑ Yes 10 No ❑ Yes XNo ❑ Yes q No ❑ Yes �fNo Continued on hack s Facility Nber: j 2 — 6. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes X0 7. Did the facility fail to have a certified operator in responsible charge? ❑ Yes h(No 8. Are there lagoons or storage ponds on site which need to be properly closed? ❑ Yes ITNo tructures (Lagoons and/or Holding Ponds 9. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Yes No Freeboard (ft): Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 ............. a................... ................... ................ ...................................... ............................ ........... ...................................... .............................. .. 10. Is seepage observed from any of the structures? ❑ Yes [(No 11. Is erosion, or any other threats to the integrity of any of the structures observed? ❑ Yes MNo 12. Do any of the structures need maintenance/improvement? ❑ Yes No (If any of questions 9-12 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adequate minimum or maximum liquid level markers? XYes ❑ No Waste Application 14. Is there physical evidence of over application? ❑ Yes XNO (If in excess of WMP, or runoff entering waters of the State, notify DWQ) 15. Crop type .......... x.................................. ............5'!-.//......`:."................................ .... 16. Do the receiving crops differ with those designated in the Animal Waste Management Plan (AWMP)? ❑ Yes ❑ No <_ 17. Does the facility have a lack of adequate acreage for land application? ❑ Yes No 18. Does the receiving crop need improvement? ❑ Yes No 19. Is there a lack of available waste application equipment? ❑ YesNo 20. Does facility require a follow-up visit by same agency? El Yes No 2I. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes No For Certified Facilities Only 22. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? ❑ Yes ❑ No 23. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ❑ No 24. Does record keeping need improvement? ❑ Yes ❑ No Reviewer/Inspector Name ReviewerlInspector Signature: Date: cc: Division of Water Quality, Water Qualiq Section,-,L'acility Assessment Unit 4130197 State of North Carolina Department of Environment, ,3 Health and Natural Resources • Mooresville Regional Office f James B. Hunt, Jr., Governor p EE H N R Wayne McDevitt, Secretary DIVISION OF WATER QUALITY September 15, 1997 Kenneth Gray Rt. 8, Box 386 Statesville, NC 28677 Subject: Certification/Notice of Violations Old Mt. Farms Inc., Facility #: 49-35 Iredell County, NC Dear Mr. Gray: The deadline for the certified waste management plan to be implemented is December 31, 1997, and there will be no extension of the deadline. With this in mind, this letter will touch on some of the general components and issues that are of concern during an inspection. As a certified, or soon to be certified, farm your files at a minimum must contain the following information, and need to be available for review during the inspection: Certification forms Site diagram - showing fencing, streams, buffer zones Waste application records/forms Maps of acreage and irrigated fields Waste utilization plan Waste and soil analysis records Emergency action plan and mortality & odor control checklist Regarding waste application records, all information should be recorded. This includes (but is not limited to) the field used, total minutes waste was applied (if required), the amount of waste irrigated/ hauled, the amount of nitrogen applied and the crop nitrogen balance. The crops and fields that are being utilized for waste application must be specified in the certified waste management plan. For those facilities that grow hay, the date when the hay is harvested should be recorded. If you feel the plan does not allow you the flexibility you need, contact a technical specialist to have the farm plan modified. For lagoons/storage ponds, remember that a freeboard of 12 inches plus an additional 5 - 9 inches (depending on location) for a 25 year/24 hour rain event must be maintained from the top of the storage pond/lagoon. If there is an emergency spillway/pipe, then the level must be maintained to compensate for a 25 yr/24 hr storm. A pumping marker must also be installed. This may be a pipe or other structure that is already in the lagoon. Whatever the marker is, it must be prominently identified. 919 North Main Street, �,�� FAX 704-663-6040 Mooresville, North Carolina 28115 �� An Equal Opportunity/Affirmative Action Employer Voice 704-663-1699 50% recycled/101% post -consumer paper Page 2 The question often comes up as to what warrants a Notice of Violation (NOV). An NOV may be issued for the following instances, among others; a) inadequate freeboard, b) inadequate land for waste application, c) application on an unapproved crop/acreage, d) discharge of waste from lagoon/facility, e) excessive vegetation on the sideslopes of a lagoon/pond, or f) other minor deficiencies. Examples of a deficiency would be the waste or soil analysis forms not being up to date or the application records not being filled out properly. Please note, failure to submit the certification form by December 31, 1997, does not exclude you from the responsibility of maintaining your storage pond/lagoon levels and waste application records. Also, please be advised that North Carolina General Statutes provide for penalties of up to $10,000 per day per violation as well as criminal penalties for violations of state environmental laws and regulations. If you have any questions concerning this letter, please do not hesitate to contact Mr. Alan Johnson or me at (704) 663-1699. Sincerely, D. ex 'Gfie`Ao Water Quality egional Supervisor cc: Iredell SWCD Facility Assessment Unit Regional Coordinator AJ } State of North Carolina Department of Environment, Health and Natural Resources y • Mooresville Regional Office James B. Hunt, Jr., Governor IDEHNF;Z Wayne McDevitt, Secretary DIVISION OF WATER QUALITY September 24, 1997 Kenneth Gray 2767 Old Mountain Rd. Statesville, NC 28677 Subject: DWQ Animal Waste Operations Site Inspection Report Old Mt. Farms, Inc., Facility #: 49-35 Iredell County, NC Dear Mr. Gray: A site inspection of your facility was conducted on September 18, 1997 by Mr. Alan Johnson of this Office. The facility was in good shape. Please continue working with your technical specialist on the implementation of your certified waste management plan. Any further correspondence related to the subject inspection will be sent under separate cover. Also, please be advised that North Carolina General Statutes provide for penalties of up to $10,000 per day per violation as well as criminal penalties for violations of state environmental laws and regulations. If you have any questions,concerning this report, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor cc: Iredell SWCD Facility Assessment Unit Regional Coordinator AJ 919 North Main Street, �y� FAX 704-663-6040 Mooresville, North Carolina 28115 An Equal Opportunily/Affirmative Action Employer Vcice 704-fi63-1699 I PF501,b recycled/ 100. post-ccnsumer paper I w DSWC Animal Feedlot Operation Review f+33 r + "DWQ Animal Feedlot Operation Site Inspection :, ,-� FD Routine 0 Complaint 0 Follow-up of MVQ inspection 0 Follow-up of DSkVC review 0 Other Date of Inspection ' Facility;Number .3 Time of Inspection D r` `�� 24 hr. (hh:mm) M -Registered [3 Certified 3 Applied for Permit © Permitted [] Not O erational Date Last Operated: FarmName:........ ........ `1%-t.....;�, !...................................... County: ...... --y-..1. ................................................. (honer Name:....JrCe � �.2.�..771.........LC'c.tf.................... Photic No: �7z ....rl.��C,.[%..... c!..........�.�f...1..?'...... /...................................... FacilityContact: ..... Title:................................................................ Phone No:................................................... Nfailing Address: 71r. ....C!� �.. ..... ........... ....S UI..f. e -........................................x..6..6--27...... Onsite Representatii,e:........ �4.e,r ....�f T .....( .. Integrator: ............................................................... ...................... 1 }{ 'r Certified Operator;,,, ............„..„.. ,o.�,e r ....„f`t��...........l.!.:�............................. Operator Certification Nuruber:.....Z.�...-f:.Q:�............ Location of Farm: _ X A, .t.:,..0.n. -,... ..yt.;:..... :w � Its .�:......... :�:!^.t;::....�. �-ti.,....t.:............. ._.....f���:�..a.5...��:,......r_u-6��.r�,x�..i.�.....�r..�a.Y.�.....s.ti..1.5�.`�..... .un�.P...S!.'."1.............. � Latitude �' Longitude Design Current ❑ No Design Current Design Current Swine . Capacity Population Poultry Capacity Population Cattle Capacity Population ❑ Yes ❑ Wean to Feeder ❑ Laver Continued on hack Dairy ❑ Feeder to Finish 1 10 Non -Layer I I KNon-Dairyl ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Other ❑ Farrow to Finish Total Design Capacity L 15--0 ❑ Gilts (3 Boars Total SSLW .2/D, UUU Number of Lagoons / Holding Ponds 10 Subsurface Drains Present ❑Lagoon Area I0 Spray Field Area ❑ No Liquid Waste Management System General 1. Are there any buffers that need maintenance/improvement? 2. Is any discharge observed from any part of the operation'? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge 'is observed, was the conveyance man-made'.' b. IIdischarge is observed, did it reach Surface Water:? (lf yc:s. notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min:' d. Does discharge bypass a lagoon systetn7 (If yes, notify DWQ) 3. Is there evidence of past discharge from any part of the operation? 4. Were there any adverse impacts to the waters of the State other than from a discharge'? 5. Does any part of the waste mana"ement system (other than lagoons/holding ponds) require maintenance/improvement? b. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 7. Did the facility fail to have a certitied'operator in responsible charge? 7/2/97 ❑ Yes No ❑ Yes �Q No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ONo ❑ Yes qNo ❑ Yes OKNo ❑ Yes jo;tNo ❑ Yes )ffNo Continued on hack • Use drawings of facility to better explain`situations. (use additional pages as necessary) %� , 7. Facility Number: — 8. Are there lagoons or storage ponds on site which need to be properly closed'? ❑ Yes ANo Structures (Lal oonsMolding Ponds. -Flush fits, eta 7/25/97 9. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Yes 9q No Structure . Structure l Structu e' Structure 3 Structure 4ucture 6 3f Identifier:+r�G(ri...�'o , Freeboard (ft): .................................... 10. Is seepage observed from any of the structures'? ❑ Yes gNo 1 I . Is erosion, or any other threats to the integrity of any of the structures observed? [3Yes Ztio 12. Do any of the structures need maintenance/improvement'? ❑ Yes P.N o (If any of questions 9-12 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adequate minimum or maximum liquid level markers? Z"Yes ❑ No k ante Application 14. Is there physical evidence of over application'? ❑ Yes %No (If in excess of WMP, or runoff entering waters of the State. notify DWQ) 15. Crop type .1c.0"r / 1.............................................................................................................. 16. Do the receiving crops differ with those d sienated in the A�imlte Management Plan (AWMP)? ❑ Yes ❑ No 17. Does the facility have a lack of adequate acreage for land application? ❑ Yes ❑ No 18. Does the receiving crop need improvement? ❑ Yes" )4 No 19. Is there a lack of available waste application equipment? ❑ Yes 0 No 20. Does facility require a follow-up visit by same agency? ❑ Yes 3;�LVo 21. Did Reviewer/Inspector fail to discuss review/inspection with oro -site representative? ❑ Yes %4No 22. Does record keeping need improvemcnt'? ❑ Yes No For Certified or Permitted Facilities Only 111k 23. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? ❑ Yes ❑ No 24. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ❑ No 25. Were any additional problems noted which cause noncompliance of the Permit'? ❑ Yes ❑ No [� No.violations or d'i.ciencies.were-noted-during' this:visit..You.will receive no further . . correspondence about this.visit:... (�F q ) p y _. . ... Corrunents refer to iiestion ff. • Ex latn::an YES answers.'and/or any recomritendations,or any other'comments `•, j„ Use drawings of facility to better explain`situations. (use additional pages as necessary) %� , 7. CC' C4c cCi T1 CC� r 1Ca.[l C„cj} S 5Ctv1 t, 1_�s C—A Ci t'! V"i V(ct— r G� 5lis~4 C 7/25/97 Reviewer/Inspector Name ReviewerAnspector Signature: Date: � f State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Steve W. Tedder, Chairman December 5, 1996 Kenneth Gray Old Mt. Farms Inc. 2767 Old Mtn Rd Statesville NC 28677 Dear Mr. Gray: sew ID'EHNF;Z Subject: Operator In Charge Designation Facility: Old Mt. Farms Inc. Facility ID #: 49-35 Iredell County N.C. DT P't`. C._! ENVIRONM TL\ ,', 1.1:?AL li L- & NATURAL RESOURCES DEC 17 19% DIVISION OF INIf;UNMENTAL ,"d'0 r:',IENT MOORESY LLE RESIUNAL OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, was enacted by the North Carolina General Assembly on June 21, 1996. This bill requires that a certified operator be designated as the Operator in Charge by January 1, 1997, for each animal waste management system that serves 250 or more swine, 100 or more confined cattle, 75 or more horses, 1,000 or more sheep, or 30,000 or more confined poultry with a liquid animal waste management system. Our records indicate that your facility is registered with the Division of Water Quality and meets the requirements for designating an OIC. A training and certification program is not yet available for animal waste management systems involving ' cattle, horses, sheep, or poultry. Owners and operators of these systems will be issued temporary animal waste management certificates by the Water Pollution Control System Operators Certification Commission (WPCSOCC). The temporary certificates will expire December 31, 1997, and will not be renewed. To obtain a permanent certification, you will be required to complete ten hours of training and pass an examination by December 31, 1997. A training and certification program for operators of animal waste management systems involving cattle, sheep, horses, and poultry is now being developed and should be available by the spring of 1997. The type of training and certification required for the operator of each system will be based on the nature of the wastes to be treated and the treatment process(es) primarily used to treat the animal waste. As the owner of an animal operation with an animal waste management system, you must designate an Operator in Charge and must submit the enclosed designation form to'the WPCSOCC. If you do not intend to operate your animal waste management system yourself, you must designate an employee or engage a contract operator to be the Operator in Charge. The person designated as the Operator in Charge, whether yourself or another person, must complete the enclosed application form for temporary certification as an animal waste management system operator. Both the designation form and the application form must be completed and returned by December 31, 1996. If you have questions about the new requirements for animal waste management system operators, please call Beth Buffington or Barry Huneycutt at 9191733-0026. Sincerely, FOR Steve W. Tedder Enclosures cc: Mooresville Regional Office Water Quality Files AW Water Pollution Control System V ;0 Voice 919-733-0026 FAX 919-733-1338 Operators Certification Commission*� C An Equal opportunity/Af 1rmative Action Employer P.O. Box 29535 Raleigh, NC 27626-0535 50% recycled/ 10% post -consumer paper Site Requires Immediate Attention: Facility No. 49-33 DIVISION OF ENVIRONMENTAL MANAGEMENT ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD DATE: /0.3 , 1995 Time: at� Farm Name/Owner: 01 Mn14A41nr. . r�}rirs, Lu- . / 1 %nn !S2Y Mailing Address: 097(; 7 --QJ Mrsial-Ainf=,_ ue- �?�. ,S�'ea'�e s �1P fo77 County: T -f e W Integrator: Phone: On Site Representative: MA N UPJZ Ke Phone: -4Ygoo raal Physical Address/Locdtion:ppp�_. _,,// X)1 d !►?p�.+��nf:✓ Kd Type of Operation:Swine_Poultry-Cattrey—'- Design Capacity:L.,j2Number of Animals on Site: S� Latitude: $1 ° da' if , Longitude: 3S° W 3y" Elevation:J02Feet Circle Yes or No Does the Animal Waste Lagoon have sufficient freeboard of I Foot + 25 year 24 hour storm event (approximately 1 Foot + 7 inches) es or No Actual Freeboard � F% Inches al*Cn S Was any seepage observed from the lagoon(s)? Yes o No Was any erosion observed? Yes orz) l0-iyo v. Is adequate land available for spray? &orNo Is the cover crop adequate? Yes or No Crop(s) being utilized: Does the facility meet SCS minimum setback criteria? 200 Feet from Dwellings.Yes r No 100 Feet from Wells? es r No Is the animal waste stockpiled within 100 Feet of USGS Blue Line Stream? Yes or& . Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line? Yes o No Is animal waste discharged into waters of the state by man-made ditch, flushing system, or other similar man-made devices? Yes or No If Yes, Please Explain. Does the facility maintain adequate waste management records (volumes of manure, land applied, spray irrigated on specific acreage with cover crop)? Yes or No Inspector Name&kiciA Pwmenby Signature &iA�� &Pa cc: Facility Assessment Unit J1j State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bili Holman, Secretary Kerr T. Stevens, Director KENNETH GRAY OLD MOUNTAIN FARMS INC. 2767 OLD MOUNTAIN ROAD STATESVILLE NC 28625 Dekr Kenneth Gray: t / • • ,�A lk rnj NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MG DFiFT. OP August 2, 2000 R0N> p, � . HXALM Ear AUG 14 2000 Q=2 orMMIMAI NAMUM �DUIiEi(EfltiL ltii; 9I� � Subject: Certificate of Coverage No. AWC490035 Old Mountain Farms Inc. Cattle Waste Collection, Treatment, Storage and Application System Iredell County In accordance with your application received on July 14, 1999, we are forwarding this Certificate of Coverage (COC) issued to Kenneth Gray, authorizing the operation of the subject animal waste collection, treatment,. storage and land application system in accordance with General Permit AWG200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Old Mountain Farms Inc. Farm, located in -Iredell County, with an animal capacity of no greater than 120 Dairy cows and 40 dry cows/heifers and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP , and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. The facility's CAWMP meets alf requirements in place at the time of certification. However, it appears that the irrigation system on site may not adequately cover all acreage listed in the Waste Utilization Plan. The owner should address this inconsistency as soon as possible: Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWC490035 OId Mountain Farms Inc. Page 2 with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and inj&tivet relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. _. , If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Mooresville Regional Office. The Regional Office Water Quality Staff may be reached at (704) 663-1699. If you need additional information concerni this COC or the General Permit, please contact Susan Cauley at (919) 733-5083 ext. 546. cc Sincerely, Kerr T. Stevens l Certificate of Coverage only � g Y for all cc's) , IredellCounty Health Department Mooresville Regional Office, Water Quality Section Iredell County Soil and Water Conservation District Permit File NDPU Files , 4 , Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FOP w M4 BE PHOTOCOPIED FOR USE AS.4.N ORIGINAL) General Permit - Existing Liquid Anima! Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any' question unanswered. GENERAL INFORMATION: 1. 1. Facility Name: 016 Mnunl:a i n Farr•Q _ 1.2 Print Land Owner's name: Kenneth Gray 1.3 Mailing address: 27Fil old_ Mniinf a i n_,,RA_ City, StaW StAteAvi 1 1 p . NC, Telephone Number (include area code): .4 County where facility is located: Zredell .S Facility Location (Directions from.nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): gaa� a t r n rh Ar1 mai .6 Print Farm Manager's name (if different from Land Owner): 7 Lessee's ' Integrator's name (if applicable; please circle which type is listed): 8 Date Facility Originally Began Operation: 1958 9 Date(s) of Facility Expansion(s) (if applicable): )PERATION INFOPUMATION: .1 Facilit}- No.:49 (countynumber); 35 (facility number). ? Operation Description: Cattle operat of n X00 4W Certified Design Capacity 93,149.2 tuft/696 , 756 gals Is the above information correct? =yes; �no. If no, correct below using the design capacity of the facility he "No. of Animals" should be the maximum num ear for which the waste management structures were designed. Tvpe of Sw ine 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean (# sow) 0 Farrow to Feeder I(# sow) 0 Farrow to Finish (# sow) No. of Animals Type of Poultry No. of -Animals 0 Layer 0 Non -Layer 0 Turkey Type of Cattle No. of Animals 0 Dairy 135* 0 Beef Other T},pe of Livestock on the farm: c3airy h p i f ar G No. of Animals: 25 FORM: AWO-G-E 1128/98 Page I of 4 - 2.3 Acreage cicared and available for application (excluding all required buffers and areas not covered b) the application system): 207: Required Acreage (as listed in the AWMP):4�3 2.4 Number of lagoons, storage ponds (circle which is applicable): 2 2.5 Are subsurface drains present within 100' of an) of the application fields? YES or 601 (please circle one 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or (please circle one)' 2.7 Does this facilitymeet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YES or NO (please circle one) What was the date that this'facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. t FORM: AWO-G-E 1128198 Page 2 of 4 Initials 3.1 One completed and signed original and one cop), of the application for General Permit - Animal _Applicants Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; c 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility y does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: :• 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 Thecrops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. i 3a.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. K , 3.3.14 Mortality Control Checklist with the selected method noted. :►� 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the b additional components with your submittal. A t FORM: AWO-G-E 1128198 Page 2 of 4 Faciliry Number: Faciliti Name: APPLICAtiT'S CERTIFICATION: Kenne�n Gray _ (Land Owner's name listed in question 1.2), attest that this application for 'Old Mountain Farms (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as into plete. Signature Date 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete tote best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE. SENT TO THE FOLLOWING ADDRESS: • FORM: AWO-G-E NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER. (919) 733-0719 1128198 Page 3 of 4 RECEIVED WAVE-r� QMJIP(SECTIC,v 'JUL 1 4 Inc Non -Discharge Permiftq • Id Mtn. Dairy Farm Iredell County, North Carolina r f � (0200 Certification Plan) *I For a herd size of 160 animals 01 Mill ,dry & h6fer ) In Cooperation vAth Iredell Soil and Water Conservation District October 1, 199-1 Animal Waste v[an:igement Plan Certification f Please (Yoe of orint all infor" atiorl UIM ;inei not reuuir¢ Z /OorEx ,r Ne«' -or- - Exoa"nded :'(oie:Lse circieone) WN Name at' Firm: Old„ wlm„nta; n Fay -n,& . -- _FaC"'Ev NQ: ._ X1-9-- 3I is Owner(5) Narne: xAnng,,-h Gj_m�y Phone No:( 704 ) 872-4600 it (flim Address: 2767O1 _Mmint-a; n PA — .. • • Farm Locarion: County Farm is located in: Latitude and Loneicude: 35 48 35 / 81 _QZ Ince,2racor: Please attach a coca or a county road map with lu",cion identified and describe beiow (Be scecific: road tlr.�i1�5.'dlr�t:tlt)n5. mt1z7QSt. Z'.C.}: Dai rU firm ; c_ i e-% •,tadat thr, int'P_rSeCt ' . U o f L Ooerarion Descriotion: Type of Swine NO. of:knunals Z Wean to Feeder -a Feeder to Finish * Farrow to Wean * Farrow w Feeder •:I t=arrow to Finish ZI Gilts J Boars Type of Portlrn• No, Of Aniinals Type or Carrie No. of ani„tals • Layer Dairy 16n — • Pullers n Beef 0rher Type of Livesroc . Nrunher ofAnimals: Acreage Available for Application: 202 Required .acreage: Number of Lagoons /Storage Ponds : Total Capaciry:43 . rt Cubic Feet (fN) .are subsurface drains present on the farm: YES or ► 4 (please circle one) If YES: are subsurface drains present in the area of the L kGOON or SPRAY FIELD (please circle one) 1M �i{ M +M fK M Ijl f1 * M � I11+11 i,l }II �1 i11 J{i �1 M as W +ia 11111M1 � 1fi i4 ill 111 � * 1Y� M 1N iw it * a?t �'t /A 1,1 M l!i1 1It fill iia 41 MI ak �j{ i,11j11� * M � 1jl Mt fib M!A M �N M 1jf M ljt aj{ Ijf M +k �N �+N M ye W ar M 7i� � ak +M Owner / ti Ianaaer Aerreemen t 'I (wer verify that all the above information is correct and will be updated upon changing. I (we,` understand the operation and maintenance procedures established in the approved animal waste tnanagemem plan for the farm named above and will implcment these procedures. I (we) know that any expansion to the existing design capat;itV of the waste aeatmcm and storage system or consuuctiun of new facilities will require a new certification to be submitted to the Division of Envirvnmentai Management before the new animals are stocked. I (we) understand that there must be no discharge oe animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 -year. 24 -Dour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas roust be minimized using technical standards deveiuced by the Natural Resources Conservadun Ser:iea. The approved plan will be tiled at the farm and ac the office of the local Soil and water ConSe- adon District. I (we} know that any modification must be approved by a technical specialist and submitted to the Soil and Nater Conservadon District prior to Ltnplemencadon. A change in land uwnersWp requires written notification to OEM or a new certification (if the approved pian is changed) within 60 days of a title transfer. Name of Land Owner: Name of N(anager(if dilfe:_:tc from uwner): Si,nacure• .a«•C .- Auuv"t 1. taw; Date: Technical Specialist t.ertztication L AS a ,e_hnical spec:allst cieaj_natt:d by the North Carolina Soil and `Nater CUnSC.^.':ttjon CommisSiun purwan( to I;.-4 NC. -\C 6i~ .0 05. 1 certify that �.he animal waste management s}Stem for the farm named abuse h:ts an animal :vaste management plan that mc_ts or exceeds standards and spec:iftations of the Division of EavironmenW `lana2ement (DEM) as specified in liA NCAC 2H.0217 and the USD. -Natural Rcsourc:s Conserratiun Service (MRCS) and,,Jr the North Carolina Soil and Water Consecration Commission pursuant to i5A NCAC 2H.0217 and IJA NCAC 6i- .0 .0005. The following elements are included in the plan as applicable. While each cace2or: designates a technical sp who may si?n each certification (SD. S[. WL?, RC. 1), dhz technical specialist should only certify parts Far which th tec!hnicsily compo;enL II. Certification o, f Design A) Collection. Storage. Treatment System C.'tec.L dts appropriare box Existing tacilicV wichouc rzcrntit (SD or WUP) Staraste volume is adequate' for operation capacity: siorase capability consistent with wash utilizltiun n:quirements. J New expanded or retrotittedfacilicv (SD) .Animal waste storage and treatment structures. such as but not limited to collection s} -stems. lagoons and ponds. have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): 201. watPrt Phone No.004) 873-6761 Signature: B) Land 6 20cation Site (WUP) The plan provides -for minimum separations (buffers); adequate amount of land for waste utilization; chosen suitable for waste management: hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print):a�,fi F sz,mm,=—e Affiliation Iredell swc Date Work Completed:_I Q i-i.,c, :fid -Si2 C) Check rite appropriate box _l Facility without exte 'on t lots (SD or WUP or RQ This facility dors not contain any exterior lues.. LC `°o. { 7 0 M Facilia wick excerior Int (RC) Methods to minimize the run off of poElumnts from lounging and hKaw use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Pant): :kttiliation Iredell SwCD Dace Work CompLe.ad: .address ( SiJnature; AWC - AL Phone No. Data: i,% D). Aoolication and Handlin, Eatrinment cldck the aporooriale bar }(.l 6„ ;fi y ry e -G ing La.QiEv waste nriflicatlnn tulLiment (Wi.:P or r) .animal waste appiication equipment scec:ifited in the plan has beta either Held calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the era required by the plan at rates not to e ;teed either the specified hvdraulic or nutrient loading rates. a schedule for timing of apriications has been established: required buffers can be maintained and calibration and adjustment guiclanc_ are c.:ntained as part of the plan). .1 V '•v. e.-pnnde; , nr zziyina facility without t:�isdns wnste aoelicntion ?2Uinmtn_4rnr z2r:ly ;tcrafinn (I) ,animal waste applicatiun equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management pian: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or autrient Imiding rates: - a schedule for timing or applications has bean established: required buffer$ can be maintained: calibration and adiusmtent guidance are contained as pan of the plan). New, e,.,2nndcA nr jLgjjQ-g ciliry :.nihout tYi,-dn; waste aoolic-luon eaUiPMT!1t Lor land ;r.resciirycrnt ttain1i spriv i 'n (WUP or I) Anin►al waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at races-nat to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established: required buffers can be maintained: caiibradun and adjustment guidance are "contained as part of the pian). Name, of Technical Specialist (Please Print):Jame Summpra AFfiiiation?rede-1.1_ Swop - -_ . Date Work- Completed: Address (Agency): Phone No.: _ r,7 61 Signature: Date: �U S E) Odor C ntroi. insect Control. Mortality yianagement and Emer¢encv action Plan (SD. Si. `VUP. RC or I) The waste management pian for this facility includes a waste Management Odor Control Checklist. an Insect Control CbeC list. a Mortality ;Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Nlia- mize Odors and Best titanaeement Practices to Control Insects have been selected and included in the waste management pian. Both the Mortality N`Ianagement Plaut and the Emergency action Plan are complete and can be implemetYted by this facility. Name of Technical Specialist (Please Print): James F- SijmmPrG_ _ 'affiliation Date Work Completed: adtlreSS (Aa )2 Wate Phone �i0�;704 3-6761 Sionature: /i�Ll/I - -- Date: S F) Written `4dce of New or Ex andina S%rine Farm The following signature block is only to be used for new or expandln' ne farms that be%in construction after June 2 L 1996. If the facility was built before June 11. 1996, when wms it constructed or ljst expanded I (eve) certifv that I (we) Have attempted to contact by certified mail all adjoining property owners and all property o,Yners who own property located across a public road. street. or highway from this ne%v or expanding swine farm. The notice was in compliance with the requirements of VCGS 106-305. A copy of die notic4 and a fist of the property owners notified is atmehed. Name of Land Owner: Signature: Date: `Name of Manager (if from owner): Signature: Date: III. Certification of Installation .-Q Collection. Storage. Treatment Installation A �z•.�. expanded or retralicced rac:licv (SI) Animal waste storage and treatment structures. such as but not limited to ladouns and ponds. have been inscallzd in accordance with the approved plan to meet or exceed the alinimum stancLuds and sac: itcations. For exisring facilities wiVIOUt retrofu, no cerrifcatiotl .s necessa). Same of Technical Specialist (Please Print): Affiliation Dace Wor Completed: Address (A?eic f): - Phone No.: Signature: Data: B) Land Ao licntion Site (WL -P) Check the appropriate bot Sl The cropping system is in place on all land as specified in the animal waste management plan. _.1 Conditional Approval: all required land as specified in the plan is cleared For planting: the cropping system as specified in the waste utilization plan bas not been established and the owner has committed to establish the vegetation as specified in the plan by (monchldaylyear); the proposed cover crop is appropriate for compliance with the wasreutilization pian. ZI Also check this box if appropriate if the cropping system as specified in the pian can noc be established on newly cleared land within 30 days of this certification, the owner has committed cc establish an interim crop for erosion control; Name of Technical Specialist (Please Princ): Affiliation North C ro ,i na rF-S _ Date Work Compleced:,JOI5I98 Address (Agency P Phone vo.1 704 ) 873,-0507 S ismac , ..�rC ,� / - - Date: le --S This following signature block is only to be used when the box for conditional approval in IIT. B above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan. and if appropriate co establish the interim crop for erosion control. and �vih submit to DEM a verification of completion from a Technical Specialist within 15 calendar clays following the dace specified in the conditional certification. I (we) reatlize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Si -nature: • �.. _ Date: dame of Manager (if different tram owner): _ Signature: Dace: A%VC -- Au,ust 1. 1997 • u C) RunorF Controls from Exterior Lots (RC) Fucilicv with exigrior log :4lctltucls to nummize the run off of pollutanu from lounging and l�ea�'�' uae :teas ;ia bct:l in,tallcd as .ipt-i[ie l in the plan. For facilities without exterior lots. no cerriffcation is necessar.. Name of Technical Specialist (Please Print): AfriliadonDate tiVork Como le:ed:10 /.t; 9 f Address (A?ency) Phone `0.(704 y873-6761 S isnature: Date: �o D) Anfllica on and Handling Eyui _mens Installation (WIUP or I) Check the appropriare block R1 :animal waste application. and handling equipment specified in the plan is c:, site and ready for uje. calibration and adjustment materials have beta provided to we owners and are contained as put of the plan. J Animal waste application and handling equipment Specifies! in Elie plan has not been installcd but the owner has proposed leasing or [bird pa ty application and has provided a signed conunct: equipment specified in the contract agrees with the requirements of the plan: required buffers can be maintained. calibration and adjustme:tt guidance have been provided to the owners and are contained as part of the plat. M Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment. is installed and until the waste can be land applied in accordance with the cropping system contained in the plan: and calibration and adjustment guidance have been provided to the owners and are contained as pati of the plan. Name of Technical Specialist (Please Print):Kenneth R- yaij,gh„ Affiliation nl Date Work Compleced:l 0 s i qR Address (Agent: ): Phone N`o :704 ) 873-0507 Siznacure:.:Zft2t1:Z:Z= _ w Date: IZL The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equ.ipmenc as specified in my (our) waste management pian and will submit to DEM a verihc:auon of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional cer lcation. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subjec-, me (us) to = enforcement action Prom DE.M. Name of Land Owner: Signature: Date: yarne of Manager (if different from owner)`' _ Signature: Date: E) Odor Con troi. Insect Control and Mortal fty Mannaement (SD -ST. WL'P. RC.or it Methods to control odors and insects as specified in ;he Pian have be --n installed and are operadonal. the mortality managamem system as specified in the Plan has also been installed and is operational. Narne of Technical Specialist (Nease Print): James F. aijmm�r Affiiiacionlredell wen _ _ ,Dace Work Comole.ed:10 5 .Address ( S i�! mature .-kw c ...-k Phone NoQ 0 - Dace: L0815 1 815 Please return the completed form to the Division of Water Quality at the following address: Department of Environment, Health, and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group P.O. Bos 39535 Raleigh, YC 376316-0533 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your animal Waste Management Plan: A%VC -- august 1. 1997 6 • • 'r�.�••�sl'� _ �. \ it �'\' 1561JTony v 9 I STDN o01NT4 P t^. �•,,rt•• Point I 196s Rp o 16se� 0a�p� �w cc ..•l. 8678 Px a pp0{ 1366 —� e 4 v06 lSb0 a u 5 a ATESVILLE .p O rt R.F. D. 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F 7 D' ISN RD I p d !3! ,, � ! •F d �'3 •�+ 4 611 lhz 57QN4- SILBLR fDN & rs ' No.1670 rS/z Asx•161� r1 ja P R0. f 5�, M0 10 6 �O �l H i @0 ollat- BROOK N O`Q• �o�° gfUL S ha ro n 4T{a 7i�Ld0. 0. R TESVI S006 R _ ` N Is R. x 6F ND o: . Q• 1102 ` Q WOOOSIOF- h Z.'�,�. RD y4A ,►�l1Ci0 N rAq= o LL r RL. 397 9 P0. • Id d' M�t O7p�Qr 7Ras7497 R No. a BE_N�EN ri6� �o LN a ocx FfIF rvn r ,'. 6 , s���"srA r N�' 1501 q 1• 369 ;, ` 4 oyT •• a JtN o}, o o r ti•"f ''CELlSTE soe N Iso3 ,pat HENKEL } 5M►a �M� i � $ q y I � -. •'•., i 17at v 13F7 . •.•� 4u 1373' n y l A 130{ *y y : 9. A of ( 1' . K I t „i .a \ ac off �� $be "� CC g�]'�� • ••p . �!f�, a E 4 SFpTES�� •. I OLD MOUNTAIN FARMS ••tea 'sem`"t id uf�R,f„ • c�y� •••'�' w„°+r+� Pc E �� 1369 • .. - UfoIC�f+ I -40W to SR 1005, turn right onto v FU FDLa1331 SR 1005,dairy is at intersection �'., ; o STIFESVILLE Ta of SR •1005 and SR 152.6 ° h >� ;//��R.F.o.Is � • � c v� 1373y_ • fi=r s y0. POP. sr,000 0�� wN�y�` IREDELL COUNTY i 7 , i y N "r EE � wr lLQ:Ll N_A _..... ` ti� 96 • • ANIMAL WASTE MANAGEMENT PLAN LIST OF CONTENTS FARM SKETCH SYSTEM OVERVIEW 1. WASTE STORAGE POND #1 2. WASTE STORAGE POND #2 3. AGITATION AND APPLICATION SYSTEM 4. CONTAMINATED LIQUID COLLECTION SYSTEM 5. VEGETATED DIVERSION 6. CONCRETE CURSING 7. LIVESTOCK EXCLUSION 8. ROOF GUTTERING 9. CRITICAL AREA PLANTING 10. GENERAL COMMENTS 11. EMERGENCY ACTION PLAN 12. WASTE UTILIZATION PLAN 13. APPENDICES (Waste Sample Collection Information, Specification Sheets) • ANIMAL WASTE MANAGEMENT PLAN SYSTEM OPERVIEw This Animal Waste Management System consists of the following components: 1. WASTE STORAGE POND 2. AGITATION AND APPLICATION SYSTEM 3. CONTAMINATED LIQUID COLLECTION SYSTEM 4. VEGETATED DIVERSION 5. CONCRETE CURSING 6. LIVESTOCK EXCLUSION 7. LIVESTOCK EXCLUSION 8. CRITICAL AREA PLANTING All solid waste will be scraped from the lots and stored in the WASTE STORAGE POND (WSP). All contaminated water (wash,parlor and runoff) will be piped into WSP. All waste contained in WSP will be land applied at agronomic rates. The WASTE STORAGE POND is designed to provide 342 days storage for the solid wastes produced by 90 head milking herd. This Animal Waste Management System is designed to prevent discharge of Animal Waste Contaminates to surface waters from the twenty-five (25) year, twenty-four (24) hour storm, as required under the Non -discharge regulations. ANEM AL WASTE MANAGEMENT PLAN ,f l 0 1- WADE STORAGE POND #I OVERVIEW This WASTE STORAGE POND is designed to store the'average feedlot runoff and waste generated by a milking herd of 112 cows for 180 days. A permanent marker will -need to be set indicating the level of storage available prior to infringing on the 25 year, 24 hour storm capacity. The WASTE STORAGE POND consists of an earthen dam, clay liner, and curbing for discharging contaminated water into the WSP. OPERATION The service life of the WSP will be determined by the level of management for the entire system. Over time it is expected that some solids will accumulate in the WSP. The accumulated solids should not reduce the usable capacity to a point which requires removal of the solids for many years IF adequate waste agitation is maintained. In contrast, poor management will result in the rapid accumulation of solids which will reduce the usable capacity of the WSP to the point that some form of dredging will be required. MAINTENANCE Vegetation on the dam should be inspected periodically and reseeded as needed to maintain a vigorous stand. The dam should be mowed at least • annually to prevent woody growth. Mowing operations must take place only when the soil of the dam is dry, and vegetation should not be mowed to a height of less than four(4) inches at any time. Any evidence of sloughing or seepage should be reported to the Iredell Soil & Water Conservation District office. ANIMAL WASTE MANAGEMENT PLAN 0 2. WAS E STORAGE POND #2 OVERVIEW This WASTE STORAGE POND is designed to store the average feedlot runoff and waste generated by a herd of 50 dry cows and springing heifers in addition to the waste water from the parlor and milk room for a period of 180 days. A permanent marker will need to be set indicating the level of storage available prior to infringing on the 25 year, 24 hour storm capacity. The WASTE STORAGE POND consists of an earthen dam, clay liner, and curbing for discharging contaminated water into the WSP. OPERATION The service life of the WSP will be determined by the level of management for the entire system. Over time it is expected that some solids will accumulate in the WSP. The accumulated solids should not reduce the usable capacity to'a point which requires removal of the solids for many years IF adequate waste agitation is maintained. In contrast, poor management will result in the rapid accumulation of solids which will reduce the usable capacity of the WSP to the point that some form of dredging will be required. MAINTENANCE Vegetation on the dam should be inspected periodically and reseeded as needed to maintain a vigorous stand. The dam should be mowed at least annually to prevent woody growth. Mowing operations must take place only when the soil of the dam is dry, and vegetation should not be mowed to a height of less than four(4) inches at any time. Any evidence of sloughing or seepage should be reported to the Iredell Soil & Water Conservation District office. r� ANIMAL WASTE MANAGEMENT PLAN 0 3 AQ TION ,An APPLICATION SYSTEM OVERVIEW The AGITATION AND APPLICATION SYSTEM consists of an agitator/pump, underground main and hydrant system and a traveling gun. All of the above mentioned is in place and on the farm at this time. See WASTE UTILIZATION PLAN for additional details. OPERATION Irrigation operation should be initiated prior to the liquid level reaching the full storage level marker in the structure. When the liquids level in the WSP reaches the marker, liquids must be removed by pumping from the structure, either into the irrigation system or to a spreader tank for land application. Do not irrigate in such a manner as to cause runoff or erosion. Do not irrigate on frozen or saturated soils. Irrigate only until soil is near saturation point. The initial step in each irrigation operation is to properly agitate the waste in the Storage Pond. If application equipment (irrigation or spreader) is owned consult owners manuals for recommended operational procedures. MAINTENANCE Fields that receive waste application should have soil tested annually. It is advised that recommended that waste and soil sample results be used in conjunction with each other 0 ANIMAL WASTE MANAGEMENT PLAN 0 4- SQNTANIINATED LIQUID COLLECTION SYSTEM The CONTAMINATED LIQUID COLLECTION AND PIPING SYSTEM consists of drop structures and pipe already installed on this farm. The contaminated liquid collection and piping system conveys polluted water from the milk room and polluted runoff from the lots to storage structures. MAINTENANCE Inspect the concrete components of the CONTAMINATED LIQUID COLLECTION SYSTEM for cracks or other damage, and make repairs or replace as needed. Inspect the drop structures seasonally and remove accumulated solids. Annually inspect the pipe coating, and clean and recoat as needed. In periods of cold and subfreezing temperatures, inspect the pipe for accumulation of ice by CAREFULLY removing the cap of the cleanout. Caution: If liquids have accumulated in the pipe above the cleanout, the force of these liquids tends to "blow" the cap of the cleanout off during removal. Remove any ice manually or by melting with hot water. • OVERVIEW The VEGETATED DIVERSION will be located above the WASTE STORAGE POND and will convey non -contaminated runoff around the structure. MAINTENANCE The vegetation in the diversion should be inspected periodically and reseeded as needed to insure a vigorous stand. It is essential that neither vehicles nor livestock be allowed to create travel lanes within the diversion. The diversion should be mowed at least annually to prevent woody growth. The diversion may be control grazed or mowed for hay. Grazing and mowing operations must take place only when the soils are dry, and vegetation should not be grazed or mowed to a height of less than four (4) inches. If sedimentation has reduced the capacity of the channel, contact the Iredell Soil and Water Conservation District for technical assistance in correcting this problem. 0 C� J • ANIMAL WASTE MANAGEMENT PLAN OVERVIEW The CONCRETE CURBING constructed on the lot will prevent contaminated liquids form entering the stream in any storm less severe than the twenty-five (25) hour storm. MAINTENANCE The concrete should be inspected periodically for major cracks. OVERVIEW LIVESTOCK EXCLUSION is already installed at locations as needed. MAINTENANCE Inspecct the LIVESTOCK EXCLUSION periodically for mechanical damage or rot. If fencing wire becomes loose, re -tighten to original specifications. If fence posts are rotted or damaged in any way, replace damaged posts with a post which meets the original specifications. OVERVIEW Gutters are present on many of the buildings at this farm. Downspouts are present and are piped to suitable outlets. Gutters shall be inspected each fall or early winter for debris accumulation and clean out if necessary. Inspect gutters and downspouts periodically for damage. Repair or replace damaged components immediately. Inspect downspouts outlets to insure free flow of water into the drop structure. • • C ANIMAL WASTE MANAGEMENT PLAN R. CRITICAL AREA_PIAWNTIN�C Any areas of exposed soil which will not be covered by a structure shall be seeded to permanent vegetation. CRITICAL AREA PLANTING applies to the VEGETATED DIVERSION and DAM. MAINTENANCE Soil samples should be taken at least.once per year. Fertilizer and lime should be applied at the rates recommended as a result of the soil test. Fertilizer and lime should be applied either during September -October or February -March. Vegetation should be inspected periodically and re -seeded as needed to insure a vigorous stand. This area should area be mowed at least annually to prevent woody growth. Mowing operations should take place only when the soil is dry and vegetation should not be mowed to height of less than four inches at any time. Do not mow cool season grassed during periods when plants are showing signs of drought stress. PESTICIDE USE Extreme care should be exercised with the use of all herbicides so that desirable vegetating especially that of the diversion and dam, is not adversely affected. It is a violation of law to use any pesticide in manner not permitted by its labeling. Don not ignore the instructions for use of protective clothing and including containers. REPAIRS Notify the Iredell Soil and Water Conservation District if repairs or major modifications are required for any of the components of this Waste Management System. EMERGENCY ACTION PLAN PHONE NUMBERS DW9 704-663-1699 EMERGENCY MANAGEMENT SYSTEM 704-873-5353 SWCD 704-873-6761 NRCS 704-873-6761 This plan will be implemented in the event that wastes from your operation are leaking,. overflowing, or running off site. You should not wait until wastes reach surface waters or leave your roperty to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan, lbould be posted in an accessible location for all employees at the.fa�cilitg_ The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irri ation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. 0 EMERGENCY ACTION PLAN D: Leakage from flush systems, houses, solid separators -action Isinclude: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs., d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks. Possible action: 'a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? gg. Are potable water wells in danger (either on or off of the property)? fi. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone 704-663-1699. After hours, emergency number: 91.9-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number 704-873-5353. c. Instruct EMS to contact local Health Department. d. Contact CES, phone number 704-873-0507, local SWCD office phone number 704-873-6761, and local NRCS office for advice/technical assistance phone number 704-873-6761. 0 pin.drx .'rtt 8998 L EMERGENCY ACTION PLAN 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off-site damage. a. Contractors Name: C 6zy4V1M- b. Contractors Address:v L c. Contractors Phone: -r- / l0 477 B: Contact the technical specialist who certified the waste storage structure (1VRCS, Consulting Engineer, etc.) a. b. 7: Implement procedures as advised by DW9 and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. em t In.dcu oet� lP WASTE UTILIZATION PLAN Producer: Location: Telephone: Type Operation: Number of Animals: (Design Capacity) Storage Structure(s): Kenneth A. Gray (Old Mountain Farms, Inc.) 2767 Old Mountain Road, Statesville, NC 28625 (704) 872-4600 Dairy WSP#1=110 milking cows; WSP#2=50 dry cow & heifers WSP#1 = 52,117 cu.ft. (389,835 gals); WSP#2 = 41,032 cu. ft. (306,919 gals.) I Application Method(s): I Irrigation or pump and haul I The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. The waste utilization plan uses nitrogen as the limiting nutrient. You must have the animal waste analyzed to determine nutrient content as close to the time of application as practical and at least within 60 days of 4 e date of application. Soil nutrients in all fields where waste will be applied must be analyzed at least nually so that all plant nutrients can be balanced for realistic yield of the crop to be grown. Soil test and aste analysis records shall be kept for five (5) years. Waste application records for all waste shall be maintained for five (5) years. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. time must be applied to application fields as recommended by soil test to maintain the plant uptake of nutrients. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. - 3. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions (see Required Specification No. 3) waste may be applied to land eroding at up to 10 tons per acre per year. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is a violation of the North Carolina Division of Water Quality (NCDWQ) .0200 regulations. 5. Wind conditions at the time of field application of waste should also be considered to avoid drift and downwind odor problems. WASTE UTILIZATION PLAN To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop. Otherwise apply waste no earlier than 30 days prior to planting a crop or prior to forages breaking dormancy. Injecting or otherwise Incorporating the waste below the soil surface will conserve nutrients and reduce odor problems. 7. Zinc and copper levels in the soils in all fields where waste is applied shall be monitored and alternative application fields shall be used when these metals approach excess levels. This plan is based on waste application by irrigation (method(s) of application) for this is the manner in which you have'chosen to apply your waste. If you choose to alter the method(s) of application in the future, you need to revise this plan. Nutrient levels for various waste application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for dairy (type operation) systems in North Carolina. Actual acreage requirements shall be based on waste analysis reports from storage structures in your waste management system. Your WSP (storage structure) is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. if your facility is unroofed, in no instance should the volume of waste being stored in your structure be higher than the maximum storage marker except in the event of a 25 year, 24 hour storm. Call your technical specialist after you receive the waste analysis report for assistance in determining the &ount per acre to apply and the proper application rate prior to applying the waste. The waste management system which is covered by this waste utilization plan shall be operated only by persons which hold a valid certificate as an operator.in charge of an animal waste management system. They shall have in place an Emergency Management Plan such as outlined In Chapter 7 of the Certified Operators manual. The North Carolina Water Quality Commission will provide training and certification of operators. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 (the .0200 rules) adopted by the Water Quality Commission. 2 WASTE UTILIZATION PLAN ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #1 110 animals X 21 gallons of waste/animal/day x 365 days (60% time on lot) = 505.890 gallons of waste per year. 110 animals X !-gallons of excess water/animal/day x 365 days = 160,600 gallons of excess water per year. 505,890 gallons of waste/year + 160.600 gallons of excess water/year = 666,490 Total gallons of waste water per year/1000 0 = 667 1000 gallon units per year. 8_3 *Total N lbs. per 1000 gallons x.40 (Plant nutrient availability coefficient for appropriate application method) 3.3 Plant Available Nitrogen (From Waste Analysis Report) Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 667 1000 gallon units per year x 3.3 lbs. PAN/1000 gallons of waste = 2,201_ lbs. PAN/year. �rce of estimate or actual total nitrogen per 1000 gallons) 3 WASTE UTILIZATION PLAN ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #2 50 animals X 10 gallons of waste/animal/day x 365 days (80% time on lot) = 182.500 gallons of waste per year. animals X _ gallons of excess water/animal/day x 365 days = -D-gallons of excess water per year. 182,500 gallons of waste/year + 4 gallons of excess water/year = 182,500 Total gallons of waste water per year/1000. = 182 1000 gallon units per year. 3.00 *Total N lbs. per 1000 gallons x .40 (Plant nutrient availability coefficient for appropriate application method) = 1.1 Plant Available Nitrogen (From Waste Analysis Report) Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 182 1000 gallon units per year x 1.1 lbs. PANA 000 gallons of waste = 200 lbs. PAN/year. urce of estimate or actual total nitrogen per 1000 gallons) 4 WASTE UTILIZATION PLAN Total animal waste and water volume generated in one year is approximately 2892 tons and 688.390 gallons of 26 acre -inches. 2401 lbs. PAN per year from liquid waste + 0 lbs. PAN per year from solid waste = 2401 Total lbs. PAN per year • Applying the above amount of waste as calculated above is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. • Values used above are based on analysis of waste from similar livestock operations. in North Carolina. Actual nutrient content of the waste from this system may vary from these values. Waste analysis should be made of the actual waste as soon as possible after significant waste accumulates in the storage structure(s). The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that address all nutrients. This plan only addresses nitrogen. 5 WASTE UTILIZATION PLAN The irrigation application rate should not exceed the infiltration rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. It is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown In tables 1 through 3. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Caution must be exercised in grazing or haying forage plants under stress condition. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels in recommended. • L t WASTE UTILIZATION PLAN Table 1: WASTE APPLICATION FIELDS OWNED BY PRODUCER Realistic Lbs. N Recommended Tract f=ield Soil Anticipated Acres 1 Required Lbs. N to be No. No. Type Crop Yield Useable Per Ac. Applied 2 973 G01 LfB2 Corn Silage 15 45 150 5,062 973 G02 LfB2 Soybeans 60 24 180 0 5824 G03 LfB2 Soybeans 60 21 180 0 5824 G03 LfB2 Hay land 3 21 150 3,150 973 G04 LfB2 Small Grain 75 24 150 3,600 973 G05 LfB2 Corn Silage 15 17 150 1,912 973 P01 LfB2 Pasture 2 13 100 1,300 973 P02 LfB2 Pasture 2 13 100 1,300 973 P03 LfB2 Pasture 2 24 100 2,400 TOTALS THIS TABLE: 1 1202 118,724 1 The useable acreage represents the total acreage of the field minus the required buffer areas which border streams or residential areas. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. 2 This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. 7 WASTE UTILIZATION PLAN Table 2 presents a summary of all nitrogen requirements and the total nitrogen to be applied using animal waste for all fields which are available for waste application. =141,7iif_13M TABLE 2: SUMMARY OF WASTE APPLICATION ACRES -USEABLE 202 TOTAL ALL TABLES 1202 TOTAL CROP NITROGEN REQUIREMENT IN POUNDS(1) 29,150 1 29,150 Amount of N Produced Deficit/Surplus RECOMMENDED LBS. N TO BE APPLIED USING WASTE(2) 18,724 18,724 2,401 26,749 SUPPLEMENTAL OR RESIDUAL LBS. OF N REQUIRED 10,426 10,426 This summary indicates that only about 9 percent of the total annual nitrogen requirements can be provided for the crops as listed for the fields available using animal waste produced on this livestock operation. (1)This is the required amount of N needed to meet the Realistic Yield Expectation for the crop. (2)This is all the PAN that is available from the specific sources of waste produced. • 0 t WASTE UTILIZATION PLAN f Application of Waste by Irrigation Using a Traveling Gun Tract No. f=ield No. Soil Type Crop Application Rate (in./hr.) Application Amount (inches) 973 G01 Lf B2 Corn Sileage .30 2.40 973 G02 Lf B2 Soybeans .30 3.25 5824 G03 Lf B2 Soybeans .30 3.25 5824 G03 Lf B2 Hay Land .30 3.25 973 G04 Lf132 Small Grain .30 3.20 973 G05 Lf B2 Corn Sileage .30 2.40 973 P01 Lf82 Pasture .30 1.90 973 P02 Lf B2 Pasture .30 1.90 973 P03 LfB2 Pasture .30 1.90 s table Is not needed if waste is not being applied by irrigation. However, a similar table will be needed dry litter or surry. 0 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties up to $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 3. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If a RMS or ACS is used the soil loss shall be no greater than 10 tons per acre per year and -appropriate filter strips°.will.be used. where runoff leaves the field. These fiiter.strips will be in addition to "Buffers" required. by DWQ. (See FOTG Standard 393 -Filter Strips and Standard 392 - Riparian Forest Buffer.) 4. Odors can be reduced by injectingi the waste or disking after waste application. , Waste should -not be applied when the wind is blowing-or,any other condition exists which may cause a danger of drift from the irrigation field. Additional odor and insect control measures can be found in AAvnendix p of the Certified Operators Manual for Animal Waste Systems. 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. 6. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odors or flies and provide uniformity of application. 7. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. �J 10 WASTE UTILIZATION PLAN 8. Animal waste shall be applied on actively growing crops in such a manner that the crop is not damaged by burning or smothering of the plant. This is an important consideration where swine, poultry or other ammonia rich waste is being surface applied. Surface broadcast solids or slurries may damage crops if leaf surfaces are matted. Generally waste should be applied such that no more than 20 to 25 percent of the leaf area is covered. This should not normally be a concern where diluted, low nutrient waste is irrigated or surface broadcast from a liquids holding structure. Where crops are severely damaged due to waste application, the plants cannot assimilate the nutrients and discharge of pollutants to surface waters is likely to occur. The potential for salt damage from animal waste should also be considered. 9. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. On soils with a high potential for leaching, multiple application at lower rates should be used. To maximize the value of nutrients for crop production & reduce the potential for pollution, the waste shall not be applied more than 30 days prior to planting of the crop on bare soil, or forages breaking dormancy. Injecting the waste or disking will conserve nutrients. Animal - waste (other than swine waste from facilities sited on or after October 1, 1995,) shall not be applied closer than 25 feet to surface water. 11. Animal waste shall not be applied closer than 100 feet to wells. 12. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 13. , Waste shall be applied in a manner not to reach other property and public right-of-ways. 14. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways which discharge directly into water courses. If animal waste is to be applied on other grassed waterways, waste shall be applied at agronomic rates and in a manner that causes no runoff or drift from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 16. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon/holding pond embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced. as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon/holding 11 WASTE UTILIZATION PLAN pond berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 17. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing an "approved closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 20. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21. Waste shall be tested within_50 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied.. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels.. Soil pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 22. Dead animals will be disposed of in a manner that meets NC regulations. North Carolina General Statute 106-403 requires that dead animals be disposed of within 24 hours in a manner approved by the state veterinarian. • 12 WASTE UTILIZATION PLAN WASTE UTILIZATION PLATY AGREEMENT Name of Farm: Old Mountain Farms, Inc. Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 -year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. I (we) understand that I (we) must own or have access to irrigation or other equipment, to land apply the imal waste described in this Waste Utilization Plan. The equipment must be available at. the appropriate e such that no discharge occurs from the lagoon, holding pond, tank, or -other unroofed storage structure a 25 -year, 24-hour storm event. I (we) also certify that the waste will be. applied on the land according. to this plan at the appropriate times and at rates that no run-off occurs. Name of Facility Owner: �OAIAI&fA A 6te 44 (Please Print) Signature: A, %iz.a.� � - Date: �7- p Name of Manager (if different from owner): Name of Technical Specialist: A/ ' (Please Print) Affiliation:.. _ G_ C�0 �e ���Sr ��N �• C'`e Address (Agency): 2L'�,'11'1 /lie )_w7 70'/- 979= 316 -5 - Signature: • 13 Date: /.2—J7- j?Z IVW* A Wo y u�, lk -•� r ' 41,,,rr� ' , r _ 'r uly' '��Rr, •' gf 91 %,..�` Ali / 7'` �rsK 1 � ` -�I� y �tia+•�I'7 N=jr. �'��' � 1 ',.'Y• .I1r, '. a•54�71�• i�:.l't:..•'�i. �' �` ./..• 5.-�r,,.. i;.l .ir �• M '� {`/,� \ ' w,i - �� ,� •`r�, a �.�'. ,Ism IY� � ? ,.tit " -T ♦; .� _ �.�'ti+.:�" _ � . ::I S�'. r '1 Jirf`:lr'1 �-•a. � �'"'. - :r, i, +h,. LIVESTOCK WASTE SAMPLING, ANALYSLS, AND CALCULATION OF LAND APPL[CATLaN RATES James C. Barker Biological and Agricultural Engineer North Carolina State University 0 I. SAMPLE COLLECTION A. Semi --Solid Lot Manure i. Scraped directly from lot into spreader a. After manure has been loaded into the spreader, collect a total of 5 lbs manure from different locations within the spreader. ii. From storage a. Collect a total of 5 lbs of relatively fresh manure under the surface cr; avoiding bedding materials. B. Liquid Manure Slurry . , i. Under -slotted -floor pit a. Use a length of 1/2" conduit open on.one end and that can be easily seale on the other end (e.g., by placing one's thumb over the end of the condui b. With both ends of the conduit open, extend it into the manure to the pit floor. c. Seal the upper end of the conduit trapping the manure that has entered the lower end, remove and empty into a bucket or container. d. Collect samples from at least 5 locations or at least enough for a total c I quart of slurry. e. Thoroughly mix this slurry and empty approximately 1/2 pint into sample container. ii. Exterior storage basin or tank a. Make sure the manure has been well mixed or homogenized with a liquid mane: chopper -agitator pump or propeller agitator. b. Take samples from approximately 5 locations in the pit, from the agitator pump, or from the manure spreader and place in a bucket. C. Thoroughly mix and empty 1/2 pint into sample container. C. Lagoon Liquid i. Collect approximately 1/2 pint of recycled lagoon liquid from the inflow pipe the flush tanks. 0 North Carolina Agriculcural Extension Service, EBAE 111-84 II. SAMPLE PREPARACION AND TRANSFER A. Place the sampLe for analysis into a Flexible or expandable container that can be sealed. The container should be rinsed clean with water and tree of any residues but should nut be; chlorinated or created in any other way. Dry litter may also b. ig placed in a Sea Led plastic bag such as a freezer bag. B. The sample should be refrigerated, iced or cooled, if possible, or transferred to the Lab immediately. C. Mand -delivery is the most reliable way of sample transfer, but it can also be mai: D. If mailed,- sample container should first be protected with a packing material suc,,-, as newspaper, then boxed or packaged with wrapping paper and taped. E. Commercial sample containers and mailers are also available. Contacts: i. ASL Eastern Agricultural Lab., Inc. 7621 Whitepine Road Richmond, Virginia 23237 Ph: (804)743-9401 ii. Fisher Scientific Co. 3315 Winton Road Raleigh, N.C: 27604 Ph: (919)876-2351 iii. Polyfoam Packers Corporation 2320 S. Foster Avenue Wheeling, Illinois 60090 Ph: (312)398-0110 iv. 'NASCO 901 Janesville Avenue Fort.*Atkinson, Wisconsin 535? Ph: (414)563-2446 F. Commercial analytical laboratories are available, however, sample analyses are costly. C. The NCDA Plant Analysis Lab provides this service for a nominal fee of $3 per sample which should be forwarded along with the sample. i. Address: N.C. Department of Agriculture Plant Analysis Lab Agronomic Division Blue Ridge Road Center Raleigh, N.C. 27611 Ph: (919)733-2655 Attn: Dr. Ray Campbell H. Request that as a minimum the following analyses be performed: i. Total nitrogen (TKN) ii. Ammonia nitrogen (NH N) iii. Total phosphorus (TP3 iv. Potassium (K) v. Dry litter samples should also include a total solids (TS) analysis. I. Other anaLyses performed at no extra cost by NCDA include trace minerals. 0 Dairy Farm Waste Management Odor Control Checklist tical cc Canso MIPs in Miunnize odur Site Specific 1'racliccs I arluatcadY fairy production W Vegelative or wooded buffers 17`/Recommended best management practices Gr/Good judgment and common sense I'aYt:d Iuls ur batn alloy Wet manure -covered surfaces Scrape or flush daily surl:+ccs - 9" -Promote drying with proper ventilation C+Y Etontine checks and maintenance on waterers, hydrants. pipes, stock tanks IIL:tIiit:.l meas 1 hire - Promote drying with proper ventilation • Partial microbial decomposition Replace wet or manure -covered bedding H.ulu, a dry ,l,tcl s Partial microbial decoolpasilion Provide liquid drainage for stored manure Slursge will, nr hasin • Partial (nicrobiai decomposition ; n iiworn or mid-level loading 5111 WCC 0 Mixing while filling ; n Tani: covers • Agilaliou when emptying n iiasin surface mals of solids; hd Minimize lot nittoff and liquid additions dAgitate only prior to manure removal n Proven biological adtlilives or oxidants Seining h.isirt still' -,Ices • Partial microbial decomposition n Liquid drainage front seuled solids � --- • Mixing while filling n Remove solids regularly N' • Agitawto when emptying _ HI—amn e, 511111 y in 5lodgc • Agitation when spreading — - n Soil injection of slurry/sludges - - - -- 51ut:.nit:r I+ullcls + Vulaoilc gas ensissions 17 Wash residual manure frow spreader Wier use _ rE Proven biological add itiYes or nxid,It[ s I111t:nvcl4d 111.11n11e, • _ Volatile gas euussloni while n Soil injeclion of slurry/sludges S11114 to 51odLe all lidd drying 177 Soil incorporation within 48 hrs Sul t:1ce, ED"" pread in thin nuilorm layers for rapid drying n . Proven biological additives or oxitlaws Agilalion ofrecycled lagoon n Flush kink covers; - - - litli id while tanks are filling n Emend fill lines In near bolloln oflanks ►vitt anti -siphon vends _fhsl,ide thalit cullcclion Agilalion during waslewaler n 11ox covers of 1111LL:111HI Inlxes c1111VCyance AMI s(: - hluvt other 11. 1996, Page 1 Smucr Cause BMPs to Minimize Odor' Site Specific Practices Lift slaliuns Agitalion during sump lank ❑ Sump lank covers filling and drawdown End of drainpipes at Agitation during wastewater ❑ extend discharge point of pipes uiitlerneath � conveyance lagoon liquid level Id 1-a a 5111 L,ccs . Volatile gas emission; CI Proper lagoon liquid capacity; ' • Biological mixing; • Agitation ❑ Correct lagoon startup procedures; ❑ Minimum surface area-to-valume ratio; �( / Cl Minimum agitation when pumping; 171 Mechanical aeration; M Proven biological additives In igalilm sprinkler 11igh pressure agitation; Irrigate on dry days with little or no wind; nu�lcs Wim! drift CI Minimum recommended operating procedure; ❑ Pln11p intake 11ear lagoon liquid Surface; n Pomp from second -stage lagoon; f9'r Rish residual manure front pipes at end of stony/sludge punlpings 110.1,1 a meals • Carcass deconlposil1on 119Iroper disposition of carcasses Slcuufil►l; %V;►Ice aluund 0 Improper drainage; Grade and landscape such Mat water drains I'lulbtic> • hlicrobiai dcernnpnsilion of away from facilities organic mailer olein trached onio Imblic • Poorly maimaiued access roads Kann access road ntainicilance mads ti unl Il�rn, ac:cc �s Addilinnal Inlirr,ualiu,l : Available From : C aide hlamire Management ; ONO ItuleAMP Packet NCS11, Cnunly Extension lecher l fairy Ethicaliunal l tnit Manure Management System - Lake Wheeler Road Field Laboralory ; FDAE 209-95 NCS11 - BAF I.ag,jmi Design and hlal,agenlent lair Livestock Manure Treatment and Slorage ; EMAli 103-83 NCSI I - I1AF hlaaagcmcni of Dairy Wastewater ; FBAF 106-83 NCS11 - BAF l'.rllbrdiun of Manure and Wastewalcr Application Equipment ; I:IIAp Fact Slicel NC Sll - BAE I'Mii 111cc C'onccrms in Animal Mannrc Management: Odors and Flies ; PRO 107, 1995 ConlCrCllce Proceedings Florida Cooperadve Extension Anuli-10I111cr 11. I196, Page 0 i Insect Control Checklist for Animal Operations �uarcc Callsr IiMI's to Conlrul lasecfs Site Specific 1'rictices 1=lu�it [;ut[4t s Accumulation of solids i7 Flush sysleni is designed and operated sufficiently to remove accumulated solids front gutters as designed. ❑ Remove bridging of accumulaled solids at c ischarge l.i1guLF11s and fits Crusted Solids W Maintain lagoons, settling busins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over snore than Mt. of surface. ' I:ALL']�t►'� Vecclafivc itut�'Ih • MCUying vCbClalion Maintain vegetative control along hanks of lagoons and other impoumdments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Decd Spillage U, ticsign, operate and maintain feed systems (c.g., �~ - hunkers and troughs) to minimize the ccunwlalion of decaying wastage. Clean tip spillage on a routine basis (e.g., 7 - 10 day interval cluing summer; 15-30 day interval during winter). Decd StuRsec — Accttmttlalions of feed residues Ahtll' - M WO111-C 11. 1996, V11V I W Reduce moistttre accunntllation %vidtin and around hmnediaic perioteler of Iced storage areas by insuring drainage away from she anchor providing aciccluate containment (e.g., covered bin for brewer's grain -and similar high moisture brain products). L"Inspect for and remove or break uli accumulated solids in filter strips around feed storage as uceded. S„urrc Cause RMPs to Control insects. Site Specific Practices Arliloal 1 tolding Ards • Accumulations of animal wastes blilninale low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is inimal. Maintain fence rows and fitter strips around anintal holding areas to minimize . accumulations of wastes (i.e., inspect for and remove or break up accuautlated solids as needed). _ Do y MaIIIII C I hildling 0 Accumulations of animal wastes Remove spillage on a routine basis (e.g., 7 - 10 - S� stents clay interval during summer; 15-30 day interval during winter) where manure is loaded for land 'plication or disposal. Cr Provide for adequale drainage around niaruire; tockpiles. Inspect for and remove or break up acctunulaled wastes in filler strips around stockpiles and m- mere: handling ureas as needed. For ul,lre 11411rinatlnn Com acs Ilic Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina Slats: l Inimsity, Raleigh. NC. 27695-7413. AMIC -10 (Ycr 11, 1996, Page 2 fa 0 Mortality Management Methods (check: which method(s) are being implemen(ed) Burial three feet beneath the surface of the around within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Renderine at a rendering plant licensed under G.S. 106-168.7 Complete incineration In the case of dead poultry only. placing in a disposal pit of a size and design approved by the Department of Agriculture Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) !YC-EP{G U.S . DEPARDfENT OF AGRICULTURE Y f.. SOIL CONSERVATION SERVICE LOCATION CODE PLAN OF WASTE STORAGE FACILITY NAME Kennc h Gra liLpt`/ ACP # DATE V7 �-- DISTRICr 2i--glell _ Volume in devth [(area of top) + LENGTH 35.s + .(4 x area midsection CU. ft. , - 6 -- �y9� V L5 3379y 1 *1 DE 1 1 —TO ,SLOPELY r, 11;�4e , AYE.TOP ELEV.� / a�1 x MID SECTION _— �' -Jr -- y' ► 6 W / 1 n --_ -----------77 R V AVE. BOTTOM ELEV. / LENGTH Volume in devth [(area of top) + (area of bottom) + .(4 x area midsection CU. ft. , - 6 -- �y9� V L5 3379y Use of facility Capacity 3.1 r eallons Volume Cost-sharing cu. ft. Soil type B'.'M. description Elev. �J ELEVATION SUMMARY Bottom cP3! S Normal liquid level Storage (normal precip) + Maximum liquid level Storage + Crest ESW r 9/o Stage + Freeboard + Top of Dam;3,� U.S . DEPARI ENT OF AGRICULTURE SOIL CONSERVATION SERVICE i LOCATION CODE PLAN OF WASTE STORAGE FACILITY NAME o / B `! 4A w)S p # j ACP # DATE DISTRICT (J, � A"rt LENGTH 35 $1 DE SLOPE TO I AVE. TOP ELEV. /o, 4 _—_7L1M10 SECTION 1 AVE. BOTTOM ELEV. � 1 LENGTH _ r Volume in de2th [(area of top) + (area of bottom) + (4 x area midsecti.on�= .y.7?17.f cu. ft. 6 7& 70.5 2/60 0 y96, 9 Use of facility Capacity 3 S&iY 17 Ions Volume Cost-sharing cu. ft. Soil type B. M.- description Elev. .f ELEVATION SUMMARY Bottom (�4� Normal liquid level Storage (normal precip) + Maximum liquid level Storage + _ Crest FSW Stage + Freeboard + Top of Dam .�..-..,v U.�i . UEFARZiENT OF AGRICULTURE ��' • SOIL CONSERVATION SERVICE LOCATION CODE PLAN OF WASTE STORAGE•FACILITY ACP # DATE /0 /j DISTRICT LENGTH Z 7 5 ¢I DE SLOPE LTO 1 0 1` AVE.TOP ELEY. Q� p — �o N O �O -7--MIO SECTION 5.5. 2 d S c AVE. BOTTOM ELEY. / 40 Volume in de th cu. ft. Use of facility LENGTH area of top) + (area of bottom) + . ��vZc Z�Sd. Capacity gallons Volume Cost-sharing cu. ft. Soil type B. M. description Elev. 0 (4 x area midsection = 2 i ELEVATION SUMARY Bottom 0 --7 Normal liquid level C Starage (normal precip) + a.S MaarLmum� liquid level Storage + as Crest ESW X0.7 Stage ,+, OZ. Freeboard + O Top of Dam �-,0 JC -ENG U.S . DEPARRAIENi! OF AGRICULTURE SOIL CONSERVATION SERVICE LOCATION CODE PLAN OF WASTE�STORAGE FACILITY NAME ACP # DATE DISTRICT. AVE. BOTTOM LENGTH Z_"To 1, , $1 DE SLOPE 1J��-s AVE. TOP ELEV. WD SECTION V. LENGTH J Volume in de th area of top) + (area of bottom) + (4 x area midsection] _ �9�/t'-3 2 cu. ft. q0(q ZZSb�. 2U 7— 5-Z Z7z�Ga•,�'. Use of facility_ f)q*, Capacity --�z�7��3 gallons Volume Cost-sharing cu. ft. Soil type B. M. description Elev. ELEVATION SUHK"Y Bottom 60' �• Normal liquid level , 7 Storage (normal precip) + _ Maximum liquid level10,1, Storage + _ _ a s. Crest ESW 7 Stage + O.3 Freeboard + Top of Dasa '7 Z, ot-LD14 (APWI r F16a46-V Opt 57V53 . At . %i3 _aiccuvt3 t' • U. S. Department of Agri CLI lturr• Soil Conservation Service HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner eh'et'h Conservation Plan No. Estimates Depth of Water to.Toa of Dam /-Z S Ft. .Length of Flood Pool ,sy Ft. NC -ENG -34 Septeamber 1980 File Code: 210 County g ec%Q/� Community or Group, No. pate of Field Hazard fnvestigaticn C9 —3 -dg Evaluation by mach of flood plain downstream to the point of estimated minor effect from sudden dam failure. Describe Potential:r loss of life and damage 4 existing or probable future downstream improvements from fa _;,dden breach �,,•�,1. ....•� ..�/. .,v_. �r�.,�1 I19 -r. a ZX b'tc�c.,n.�. straG(u►�G /0 (.+'CE� '�a �er�hcGi Q7 L��dw, M Hazard of Danz b, c) (see MEM -?art 520.21) Dram Ctass?ficattcn 0 11 III, IV, V) r Haire) Concur:•ea ;3vlam, ;4 D e � �+��: ,.:ri ads"�': i.j:1i• s °:�?c ?•�:$ i.l.. ilk'P_U:!d. Date 0atA- I //S — Est. Elev. :tst. evation Kind of :Improvements: of Breach Reach: Length: Width: Slope: Land Use: Improvements Above .:Floodwater Above Flood Plain: Flood Plain Ft. Ft. _ Ft. Ft. 10 /. z ' A/aadXQ,j d IVO P) N/1 010 3 . 2000 -./00 Describe Potential:r loss of life and damage 4 existing or probable future downstream improvements from fa _;,dden breach �,,•�,1. ....•� ..�/. .,v_. �r�.,�1 I19 -r. a ZX b'tc�c.,n.�. straG(u►�G /0 (.+'CE� '�a �er�hcGi Q7 L��dw, M Hazard of Danz b, c) (see MEM -?art 520.21) Dram Ctass?ficattcn 0 11 III, IV, V) r Haire) Concur:•ea ;3vlam, ;4 D e � �+��: ,.:ri ads"�': i.j:1i• s °:�?c ?•�:$ i.l.. ilk'P_U:!d. Date 0atA- I //S — • • SCS -ENG -538 U. S. DEPARTMENT OF AGRICULTURE Rev. 5-70 SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE • •NOW r! • •44 M' WATERSHED AREA MEASUREMENTS CROPLAND -ACRES PASTURE -ACRES. WOODLAND 1 ACRES TOTAL -ACRES 4 SKETCH OF •••• POND SHOWING WHERE BORINGS. s Local# reference pointin center line of dam and identify on sketch, A7 -7v- 5e -*I, ■■r■■■r■■■■■ ■■■■■■■■■■■■■ ■■■ ■■■�MEMEMENE ■■■■■ EIRE ■■ ■or■�■rrri0 rr�■■■■■■■■ 1111010=1 mom ■■E■■■■f ■■■ r■■■■!:■■■r�■■■ ■■■■■rrr■■■r■■■rr�■■r■r■r■ ■ir■■■■i■■■r ■■■■■■■ ■r■■■ MINEEMENNEME ■■■■■NEEME ■■:.• ,. PROFILE Make and list dam -site and spittway barings first - then ponded area and borrow pit borings - separate with vertical red 4fn& (Continued on 6ack where necessary) Show water table elevations an darn -jug borings, ��I�i�f■Irl■l �■�le�e�l�■rr■I■� �r��m�mlrlrl■ �®�®1r�1■�■�■�■�r■I■I■I■��■I■I�■ir�■fr�r�■+■�■�■ ���■�1■f�rr�■�■+rM�■;■��■f■r �m��■1■r■�■ �®±■I■I■Irl ®® ®®!�I■I■f■ ofi®}��ol�lalaolm�mf©�®lmlmimlml�]lml�l®IDId ■�■ �■�■�■�■�r�■�■I■Ir+rl■Ir�r�■�■Ir■�■ �■�r�■I■I■I■�r�■�■I■I■�■I■I■�■�■�■ m:'■i■I■I■I I■fr' I■��i■f�rli■�■rl�r{�i�lr�■Irl■■�t■��■il■I■��■f■�li■I�f■� ■ ■Ir I I=.■Ir�■�rl■I■I■�i■I■■�r��■�■�■�■� '■I■irlrf■I■Irl■I■I■I■I■I■1■I■ ■ ■�■1rl■�■1■ I■I■f■1■�■Irl■I■Ir!rf■I■I■Ir ■i■1■ ■1■ rlrl■ rl■1■�rl■ I■�■�■�r�■I■I■a■I■I■�■ ■I■ il■lr!■I■I■I■1 BORINGS • . cid' � 1 '. I�:s ` _. 1� �}I r �' 4'/�// � \ .�•��5• ' ''' ' '• '' �,,I r � a' �.asa , � ,,. i ,, . � , i,, � R 0 r 8 � \ I � — f ,— 1 II . !I. �� fit' i f r . ��.• �.. I ] �, I \`J.° _1 `n`1• ���`-" 'I /. 10L< 5�\ '� � Il \ ti� I , � � ' I --4 • � `Ile. \ .� AA. � z� • a goo \ _. _ � I � � o � it ,a,D,, m z l,� �\, p 1 } '•` —J_' � .�, ! � -41+r� coo AO . � � f r r. t I• , ('i � � s\ I �?�-�. - , is .r - -•� ` _ - �� ♦- `' 1 .,� ..-.-~`�\ �� .�� i..�'�t � \ � k-•� P,j !r x000 I ti x� r " •,..+� 1 4 - �� • ' /.•ter"--.Ji\r01] Ji - /' ��t �JL .,�; U/l � '`� ''r •� � ~,4 ' s } r:: �'` �/- ��� .. �! � �n� ; /#t� •r�ri� ' - k531 :fit' °I / _ � •/ i r ! r y� ti � Its. -- • ' ` I\./1 `_ f: • ' / y�= _ _ ' f 0 1, �- I ' / a �v 9 '� ' , n i! � � ,ti r � � �' _ �, Ok",.da}� C-� � •—•.� lbs 1 I! .- 'i 1000 ' '' . _ � I` 1•_1 ��"' 4 �� I III � 1• � .. 1526 firk If i1i .! P,, �' T/P< •�.� ,'it ul\�,�I '�`i jfl . r��F„ Icy .:Il I 'I\'a7j CL. rf_ -� �I' h` f '� s ,�I if �'-•� r l - — �\ 1'� .. t} I I s 'y... .N w �trrli illi;' � � ! � �� i �( o / - //-�•-'„ - �-�.%��`/�!, �-• 152) 1�' 1'\ �1 � 5� �i �`' '' r+4 .7- c5l' � I' it -- � 1 �<-ems• a '�� �� {` I•.��.:Jd ���+ s ?��i• \ - __:.._::fir.' r ��. �r��� , oe - ,v� , _ {{ ����� � ,II ;;:;.1 ,Ig, '.� .•;'��:` - _� ' •, I ''fk ! ` 11! Y • I i5 < I � �i`� 1 { l�// l ' o s� 'i • ✓� � ���5 1` �/ mss. __ / !.I � � _ 1 �� � � •psi 1524 radfo rosaroa(iLl �'' �� i� si'11 .�.-�'%� r .. ! � — °� 1.. �� /��! � .t � 11; ifs i�' .�-- ``t\� -� .F i • DALRY WNSIE, S;TURN.l': "I'MCIUM WOMS 111:1, Fir uired Volum I. L1gU_ID_&_SOLID MANURE a5, 7 73 scows x 12.bag 1. x l days x I f t 3 x /%JU % confinement = &�'�73t3 day -cow 7.48 gal. 2. MILKROOM & PARLOR WASTE cows x�_5g_a_l__ days x l f t3 _ f t3 ad y•cow 7.48 gal.(661 y z 3. RUNOFF FROM OPEN AREAS - Area '= /J�/LD ft2 Open Are -_7—,Use because some of the rainfall is evaporated and does not run off. Avg. Annual Rainfall = (% 7 in. xof year of design storage,, 23 Stn. With zi_T�in. using IP Runoff = _ /B. 3 ,,o—in. 3 Runoff inches x AreaS�ft2 x 1 ft. = ZOS� f t 3 122 -'in. 4. RAINFALL - minus EVAPORATION ON STRUCTURE (A close estimate (+ or -10%) of the maximum liquid level surface area may Ue -used if exact dimensions are not known.) ft2 surface area of liquid storage x (.13 in. rainfall - .10 in, evap.) day day t days x 1 ft. sty3 2 n. - S ft 5. TOTAL LIQUID VOLUME REQUIRED ft 3 ADD TO TOTAL LIQUID VOLUME 4, $. 6. 25 YEAR STORM ON OPEN AREA - (Area ft2) CN = for open area With 25 year 1 day storm of 5��in. using CN Runoff = S.z6i-fi. ft2 x Zia in. of runoff x l ft. _ P ft3 T T2' in . Cf fC�� ft2 surface area of liquid storage - 0�' ft. 7. 25 YEAR STORM.ON STRUCTURE - Use .5 ft. ft. B. ESW - 25 yr. - 1 day rain ' .6� S in. = Q = fs %X • 3S Z. z' Discharge = q =S cfs/ft. , Stage ��� ft. Bottom Width = Q • q = 2 �� . `- _ — �ft. ESW STAGE 4 �. NOTE: Structures without D. A. may have an ESW constructed at 1.0' below the top of dam. the A. E. may exempt individual sites that do not have 3. D. A. from the ESW requirement. REEBOARD = 1.0 ft. Z5 E td H-251ti 14 ,INC -ENG U.S . DEPARZMENT OF AGRICULTURE SOIL CONSERVATION SERVICE LOCATION CODE PLAN OF WASTE STORAGE FACILITY • l NAME_ Kenfl if 6t-a��j,A , ACP # DATE 4/7/4? DISTRICT Ii'�u/`°-// 93.x. LENGTH �AJ 1 � 1 $J OE SLOPEa_a TO 1 o ` AVE. TOP ELEV. Q� MID SECTION W 1 A i AVE. BOTTOM ELEY. I - - - LENGTH •--•-�I ' yS 3 Volume in depth Corea of top) + (area of bottom) +' {4 x area midsection) = y�03,'1,e, CU. ft. _�_ 7756 aDaS /7197..2 I Use of facility Capacity _30 7, 56325 gallons Volume Cost-sharing t cu. Soil type B. M. description Elev. ft. ELEVATION SUMMARY Bottom " ,� Normal Liquid level .8719 Storage (normal precip) + Maximum liquid level Storage +, Crest ESW %I} Stage + Freeboard + J Top of Dam _ 00 PTC -ENG U.S , DEPARTMENT OF AGRICULTURE SOIL CONSERVATION SERVICE LOCATION CODE PLAN OF WASTE STORAGE FACILITY NAME ACP # DATE y DISTRICT f Volume in depth cu. ft. 6 LENGTH 90 SIDE SLOPEZ-6:TO 1 AYE. TOP ELEV. �O0, MID SECTION 1 AVE. BOTTOM ELEV. LEN TH 3 9,442 77;(90 �20RS of /,* ago area of top) + (area of bottom) + (4 x area midsection = 3VJ4.r 7 Use of facility Capacitygallons Volume Cost-sharing cu. ft. Soil type B. M. description Elev. ELEVATION SUMMARY Bottom 7S, S� Normal liquid level 6.,71 0 5 Storage (normal precip) + 0,35 Maximum liquid level Storage + D • ~ Crest ESW Stage + 0.3 Freeboard + L-0 _ Top of Dam s/2A DAI I& WASTE S MRAGE STRUCIURE WORKS= Requiredyolupve 1. LIQUID & SOLID MANURE �"9 ✓off Class - SO _cows x 12. Gag 1 . x /Yy_ days x 1 f t 3 x ^ZQU % confinement = 46-160 ft day -cow 7.48 gal. 2. MILKR00M & PARLOR WASTE *cows x al. x ZZO days x 1 ft3 = 022 7ft day -cow 7.48 gal. 3. RUNOFF FROM OPEN AREAS - Area = e5_60 ft - CN = t for open area Sjocz. R=��s Avg. Annqa__1Painfall = y 7in. x _50% of year of design storage n. With ail in. using CN G,�- Runoff = /7a in. 1?, 79 Runoff inches x Area e SOO ft2 x 1 ft. ft 12 in. 4. RAINFALL - (Bonus) EVAPORATION ON STRUCTURE z (A close estimate (* or -10%) of the maximum liquid level surface area -1 may be used if exact dimensions are not known.) g17p ft2 surface area of liquid storage x (.13 in. rainfall -- .10 in. evap.) day day x _ If days x 1 ft. // 12 in. _ (�/`y ' rr�3 5. TOTAL LIQUID VOLUME REQUIRED 9,�203 t ADD TO TOTAL LIQUID VOLUME 6. 25 YEAR STORM ON OPEN AREA - (Area = _ GsoO ft2) CN = �Z .for open area With 25 year 1 day storm of in. using CN Runoff = s a din. 61500ft2 x ; in. of runoff x 1- ft. ft3 1T�n . ?/ O ft surface area of liquid storage - 0,3 S ft. 7. 25 YEAR STORM .ON STRUCTURE - Use .5 ft. O. S'O ft. 8. ESW - 25 yr. - 1 day rain in. = Q Discharge = q = d.5 cfs/ft., Stage .4.b ft. Bottom -Width = Q = q = 40 D.G' ft. ESW STAGE ft. NGTE: Structures without D. A. may have an ESW constructed at 1.0' below the D" top of dam. the A. E. may exempt individual sites that do not have G"`T't ('a'1, "Ale ,;/I be D. A. from the ESW requirement. FREEBOARD C�eckz�b/ T�h2r�� car -- 1.0 ft. r ri: ��+� / � / . 1: �: y ��'/ �,' ''.'i• Orb` � �•�,_, .� ! y/ �f�- - ' : �� .. i It ��. yf�� rf.'.Ir F •°a. '\. i' '`-�•. �•/Occ � - _' .,_` ._rs ' 1111 � \ �\\. �o •/ 1 `r +�,�, � - '- -� '` 9s _r:tea •. 1 _ _ ! .-.L'�.,\ \ � �. 1000 ��s •' � 1 �(( ,fes J � �. � � � ' ! fi �'"':' � ; rr . J • 1531` Doi XI ' / r 1i516 ''�••• / 2'i a II �' • 000 ` ,I `• \ r 1524 .. 1...1 �•�..r� F•.} 121 �. -/ ��r'' �:'.� � _I -'�• y� :���• �/ 04 A• 40ON 14, • ��! frl/. r 1511 /�h' ` ��� rF �1.�' �� '!` � S�,' •' :_i•��� 14 f,P �v\ 1523 �• �.Jl c ---�1 1526 �; J I i'/ S / \ IY ' 1 ` " �Bm S$i'ORC�S }''• J 'III' r',I 'I Yom• .,..... ` '', �' �) I � I.' ,1 / � — :. .SI� .."F1 ,11!' -, t f, Ir /.�,_i, � � Sil•.., : ,• II )! / ^f � � 1 1� ` {Ill ,p ' II•' %�� �\ . ' l�� j / + I � 1 ,���,�,. -4 .1-�O,�f Ill. `%/� '1 • � _\ • • • SCS -ENG -538 U. S. DEPARTMENT OF AGRICULTURE Rev. 5-70 SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE / •Now • • ' WATERSHED AREA MEASUREMENTS ! • -ACRES PASTURE -ACRES WOODLAND -ACRES TOTAL -ACRES POND CLASS .4; SKETCH OF •'• 1 POND SHOWING WHERE BORINGS WERE MADE Locaie reference point in Center line of dam and Identify an sketch. Wo7_7c, S 1.4 le- ■■■■■■■■■■■■ ■E■■■■■■■■■■■ ■ ■ ■■■ In E■■M■■■■■N■"■■■ NEE NESME ■■■■■�■■ Mrs ■■■■MIEN ■■■ ■■��■■■■■■■■■■■ ■■■NEEM■■..,M■ ■■■■■■■ ■■■■■ BORING NUMBER AND PROFILE Make and list dam -site and spillway borfngs first - then pondod area and borrow pit borings - separate with uerdcal rod Uns. (Continued on back when necessary) Show water table situations an dam-ilte boringi. �!�!eIG'�l1�1■I■I■i■1■ �!i�llC�Iml■I■I■f �■IC•�II�I■I■I■I�I��■i■�■1■I■I■I■I■IMI■I■I■I■I■I■ ®moi®®1■ �®I®I®I■!■i■I■I■■I■I■I�I■I■I■I■I■I■!■I■!■I■I■ �®!NI■I■f �!m . MC ©I®I��11©I[[�Itu710 �i■I■I■I■�I■1■I■i■I■1■1■I ml■I■I■I■I■I■!■i�l■I■I■I■I■I■I■i■I■I■I■I■I■I■ ■ ■ ■I■ ■1■t■I■'■I■I■I ■ ■1■I■ I■I■�■I■f■I■I■t■i■I■I■1■I■I■I■I■!■ ININI■I■f ■I■� �l�lml©I®IE�II®ImlmlmlmlOf®I01© ■!■I■I■I■I■!■I■1■I■1■!■!■I■1■ I ■1■f■IMI■IMI■IMINIMINI■I■i■I■ ■ ■ ■f ■I■!■ i■I■i■I■ ■ ■ ■1■ ■1■ ■f ■1■ I■I■I■f■I■I■I■I■I■I■I■ ■ ■ ■I■I■i■I■I■I■f■ ■I11■f■1■�■I■I■1■1■ ■■1■f■■I■i■■1 BORINGS • .tel L1 U. S. Department of Agri CLI I tur,� NC -LNG -3µ Soil Conservation Service September 1980 File Code: 210 HAZARD CLASIFICATION DATA SHEET FOR DAMS Landowner County Community or Group No. Conservation Plan.No. Estimated Depth of Water to. Top of Dam Ft. . :Length of Flood Pool Ft. Date of Field Hazard Investigaticn 7 ''3c,_. Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. Describe Poteptial 1;Cr loss of -life and damage to existing or probable future downstream improvemenits from a dden breach zl -Z Sid,- ire /0 e_ Hazard of Dw. (�, b, c) (see NEM -Part 520.21) Dam Classificaticn 11, 111, IV, V) By (I e Concuri,ecl q NOTE 1, 1 .heats a4- needed. Date Date Est. Elev :Est. Elevation Kind of :Improvements: of Breach Reach: Length: Width: Slope: Land Use Improvements : Above .:Floodwater Above : Flood Plain: Flood Plain Ft, Ft. -7 Ft. Ft. 2 7to W00,4414 A /Vo tv c 610 3 2tv-0 100 Describe Poteptial 1;Cr loss of -life and damage to existing or probable future downstream improvemenits from a dden breach zl -Z Sid,- ire /0 e_ Hazard of Dw. (�, b, c) (see NEM -Part 520.21) Dam Classificaticn 11, 111, IV, V) By (I e Concuri,ecl q NOTE 1, 1 .heats a4- needed. Date Date • F 8-95 4IED 13:23 USPA/SCS WAYN=SV?LLE AO FAX N0. 7044527031 P.02 Ax, kfCC-51-01Grec Irrigation Parameters T for /rT t'7'Ut .OGJ( Animal Waste MAnagement System Landowner/Operator Name: r4l e - Date: - 7— �15� Address: 2,7%,-7 Salygvi4te, ^! Telephone; C 7 TABLE 1 Field Specificationsl MC1d Number2 (acres) Slone 0%) crop(s) ,Maximum Application Ram (inthr) MAXIMUM Application Pur Irrigation Cycif} (in) V. Z41:11 < �D aL40 ,3OHr .w4d Z . Zac. E 4 4wfil—w- o l+T 3. ZS 7 I S $ G fD Z•y�0' � . -V ' 3. Z-511 Jr' 13• cw `D �o �ESGctE . 3flrM � • �• l7S„ 7av a p f37A /At �7• &z, , zqv Te - jq. 40 •, 0 ,. Coro 4L46e 3 ,• 1Table to be cotnpleted by Soil and Water Conservation District (SWCD) personnel 2See attached map provided by the SWCD for field location(s) 3N. C. Irrigation Guide, Field Office Technical Guide Section 110 V/ A.BLE l Traveling Irrigation Gun Settings Field Nucnbcrl Travel Spcod (Illniin) Application Rate (inthr) Trtvcl LAne Silacing (ft) Make, Mndol & Typo of Equiprient Equipment Scitingm aL40 F27 qg ?o 5�g aJ40 F37A gasp Flo 07- %20 5 3 ado C3 7A 94910 a p f37A 9 'Sec attached map provided by the SWCD for field locations) 1 FEB B 195 12:35 7044527031 PAGE.002 • 3-95 WED 13:23 UQ n�/SCS WAY10V UE F r'•0 FM N0, 1044521031 r. Ur- Irrigation cIrrigation Parameters ! for rrr- �. Tll�'M . pGJC Animal Waste \-tanagement System LandovvnerlOpemtor Name: 04,� Xf7W 5 j �N-e • Date: Address: 2-7&-/ Il 7 IU -e, A1. -77 Telephone: 70-7Z— TABLE 1 Field Specifications) Mcld Numbed 517.E I (acres) Slope (9'e) crop(s) �t1Xli:1.sT1 Application Ratc (111hr) Maximum A�pilCM1lk�r1 Pur trrigalion Cyel+0 (in) C% s .$ �0 t �ir7ryr F37A 3 z5 ., o 6,V I -37A !� I Z • ��(i TIE . �or� �, �p „ Z �• �4,G �7y �� -7wrid, �37A Z,t fp,► IZ fav S� ��- , �� 3•�" 'Table to be completed by Soil and Water Conservation District (SWCD) personnel 7See attached map provided by the SWCD for field location(s) 3N, C. Irrigation Guide, Field O.—Mce Technical Guide Section 110 �*fA.BLE 2 Traveling Irrigation Gun Settings Field Nurlherl Travcl Sp- (Wmin) Aphliearioti Rate (inlhr) Trwcl Lime Spacing (h) Make', Model & Typ;, of Equipment Equipment Sct(inrr s .$ -3 aq o F37A q;) o 5.5 -26 -37A a�b �A 4a50 �37A qa;b 'See attached map provided by the SWCD for field location(s) 1 FES 8 '95 12:35 7044527031 PAGE.002 FEB- 8-95 WED 13.40 a � • • • USi J 30S WPY14ESV I LLE AO FAX M0, 7041 7031 TABLE 3 Solid Set Irrigation Gttrt Settings Field Nunibcri Number of Hydrante Dinnnco S& -wee -ft Hydranu (R) Appltcatlon ltalc (inlly) Make, Modal & Typo of Equinsicnt Oparation Time At Each Hydrant (min) Wetted Dimeter (ft) a' Design Precipitation Rate (in/hr) • 3 14oso Length (t!) I rs -S C, .................... Travel Speed Range (ft/min) O ,_ �� a —_.._._._....... Speed Co111pens;ation (circle one) Y1?S NO -----••--•-•--•--- ,See attached map provided by the SWCD for field location(s) /TABLE 4 Irrigation System Specifications `STABLE S Thrust Block Specifications LOCATION RAVELING MRIDATI014 GUN SOLD SET iRRIQAT[ON Flow Rate of Sprinkler (Upm) 0 G FT Wetted Dimeter (ft) a' Design Precipitation Rate (in/hr) • 3 14oso Length (t!) I rs -S C, .................... Travel Speed Range (ft/min) O ,_ �� a —_.._._._....... Speed Co111pens;ation (circle one) Y1?S NO -----••--•-•--•--- `STABLE S Thrust Block Specifications LOCATION THRUST BLOCK AREA ((t2) 90o Bend rp Dead Lnd FT Tee L y Fr— 14 YP9A M S Z — 1> 2 91-7 a 4 FT a P. 03 FEB 8 '95 12:51 7044527031 PAGE.003 1 FEB— B-95 WED 13:41 Ug' 'SCS WAYNESVILLE AO FAX N0. 704 7031 Trrigation Systcm Designer Name; Company: AC. T. Co. Address; r c L-0 C - Tui " C Phone; 410 -9*9'.S2 2 P. 04 .rrEms ARE ON ORxG400�1- NOTES 5iprG st+EEr• /IA scale drawing of the proposed irrigation system must accompany this form for review by USDA -MRCS engineers. The drawing should include hydrant locations, pipeline routes, thrust block locations and travel lanes where applicable. �/2. A buffer strip 25 fent wide or wider must be maintained between the limits of the irrigation system and all perennial streams or surface waters per DEIM-DEM Code Section ISA NCAC 28.0200 - Waste Not Discharged to Surface Waters. /Narrative of Irrigation System Operation Briefly describe operation of the system in the space provided below, Include procedures such as start-up, shut -down, winterization and regular maintenance, 3 FEB B '35 12:52 7044527031 PAGE.004 t .J WASTE UTILIZATION PLAN V 4 p�v«{,E. sa>..,.�_.•+::,.. izi gam_ .gyp fl .,,tK .0 r^•MM-23VII ' `ft4 .. 'f'S••.a�}-. Y1�Wnf.-.�>r3s:.i• �S-�'"31ys` } � 4. t t �, a ffi '.�� g �lYpfgg .' x c ., �a vr.4. �+ , 4 • { j i,,_ +l1�1�.'i�s �, u.`' Nam" F1� �'/ �T as:`��E Producer:: Kenneth A. Gray (Old Mountain Farms, Inc.) Location: " ` "= 2767 Old Mountain Road, Statesville, NC 28625 Telephone: (704) 872-4600 Type Operation: Dairy Number of Animals: (Design Capacity) WSP#1=120 milking cows; WSP#2=40 dry cow & heifers Storage Structure(s): WSP#1 = 52,117 cu.ft. (389,835 gals); WSP#2 = 41,032 cu. ft. (306,919 gals.) Application Method(s): Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. The waste utilization plan uses nitrogen as the limiting nutrient. You must have the animal waste analyzed to determine nutrient content as close to the time of application as practical and at least within 6b days of the date of application. Soil nutrients in all fields where waste will be applied must be analyzed at least annually so that all plant nutrients can be balanced for realistic yield of the crop.to be grown. Soil test and waste analysis records shall be kept for five (5) years. Waste application records for all waste shall be maintained for five (5) years. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of -the waste. Do not apply more nitrogen than the crop can utilize. Lime must be applied to application fields as recommended by soil test to maintain the plant uptake of nutrients. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions (see Required Specification No. 3) waste may be applied to land eroding at up to 10 tons per acre per year. 4. Do not. apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is a violation of -the North Carolina Division of Water Quality (NCDWQ) .0200 regulations. 5. Wind conditions at the time of field application of waste should also be considered to avoid drift and downwind odor problems. WASTE UTILIZATION PLAN 6. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop. Otherwise apply waste no earlier than 30 days prior to planting a crop or prior to forages breaking dormancy. Injecting or otherwise incorporating the waste below the soil surface will conserve nutrients and reduce odor problems. 7. Zinc and copper levels in the soils in all fields where waste is applied shall be monitored and alternative application fields shall be used when these metals approach excess levels. This plan is based on waste application by irrigation _(method(s) of application) for this is the manner in which you have chosen to apply your waste. If you choose to alter the method(s) of application in the future, you need to revise this plan. Nutrient levels for various'waste application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content fordairy (type operation) systems in North Carolina. Actual' acreage requirements shall be based on waste analysis reports from storage structures in your waste management system. Your WSP (storage structure) is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. If your facility is unroofed, in no instance should the volume of waste being stored in your structure be higher than the maximum storage marker except -in the event of a 25 year, 24 hour storm. Call your technical specialist atter you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. The waste management system which is covered by this waste utilization plan shall be operated only by persons which hold a valid certificate as an operator in charge of an animal waste management system. They shall have in place an Emergency Management Plan such as outlined in Chapter 7 of the Certified Operators manual. The North Carolina Water Quality Commission will provide training and certification of operators. , This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 (the .0200 rules) adopted by the Water Quality Commission. 2 W WASTE UTILIZATION PLAN ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #1 (Milk Cows) 120 animals X 15 gallons of-waste/animal/day x 365 days (60% time on lot) = 394,200 gallons of waste per year. 120 animals X 5 gallons of excess water/animal/day x 365 days = 219.000 gallons of excess water per year. 394.200 gallons of waste/year + 219,600 gallons of excess water/year = 613,200 Total gallons of waste water per year/1000 = 613 1000 gallon units per year. 13.0 *Total N lbs. per 1000 gallons x .40 (Plant nutrient availability coefficient for appropriate application method) = 5.2 Plant Available Nitrogen (From Waste Analysis Report) Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 613 1000 gallon units per year x 5.2 lbs. PAN/1000 gallons of waste 3,188 lbs. PAN/year. A * Average of Waste Analysis Reports for 98 & 99 (Source of estimate or actual total nitrogen per 1400 gallons) K WASTE UTILIZATION PLAN ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #2 (Dry Cows and Heifers) 40 animals X 15 gallons of waste/animal/day x 365 days (60% time on lot) = 131,400 gallons of waste per year. NA animals X gallons of excess water/animal/day x 365 days —Q—gallons of excess water per year. 131,400 gallons of waste/year + 0 gallons of excess water/year = 131,400 Total gallons of waste water per year/1000 = 132 1000 gallon units per year. 665 *Total N lbs. per 1000 gallons x .40 (Plant nutrient availability coefficient for appropriate application method) = 2.6 Plant Available Nitrogen (From Waste Analysis Report) Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 132 1000 gallon units per year x 2.6 lbs. PAN/1000 gallons of waste = 343 lbs. PAN/year. * Average of'Waste Analysis Reports for 98 & 99 (Source of estimate or actual total nitrogen per 1000 gallons) 4 A WASTE UTILIZATION PLAN Total animal waste and water volume generated in one year is approximately 613,200 gallons or 23 acre -inches. 3531 lbs. PAN per year from liquid waste + 0 lbs. PAN per year from solid waste = 3531 Total lbs. PAN per year Applying the above amount of waste as calculated above is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Values used above are based on analysis of waste from similar livestock operations in North Carolina. Actual nutrient content of the waste from this system may varyfrom these values. Waste analysis should be made of the actual waste as soon as possible after significant waste accumulates in the storage structure(s). The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient marTagement plan that address all nutrients. This plan only - addresses nitrogen. 5 WASTE UTILIZATION PLAN WINDOWS FOR WASTE APPLICATIONS Cool season grasses .............. 2115-5/1 and 8115-12115 Warm season grasses .............. 3115-9115 Corn .......................... 311-711 Soybeans ...................... 3115-8/1 Sorghum ...................... 3115-8/1 Small grain ...................... 8115-511 The irrigation application rate should not exceed the infiltration rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. It is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables 1 through 3. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Caution must be exercised in grazing or haying forage plants under stress condition. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels in recommended. R WASTE UTILIZATION PLAN Table 1: WASTE APPLICATION FIELDS OWNED BY PRODUCER (3) Realistic Lbs. N Recommended Tract Field Soil Anticipated Acres 1 Required Lbs. N to be No. No. Type Crop Yield Useable Per Ac. Applied 2 973 G01 LfB2 Corn Silage 15 45 150 5,062 973 G02 LfB2 Soybeans 60 24. 180 0 5824 G03 LfB2 Soybeans 60 21 180 0' 5824 G03 LfB2 Hay land 3 21 150 3,150 973 G04 Lf82 Small Grain 75 24 150 3,600 973 G05 LfB2 Matua 5 17 200 3,400 973 PO1 LfB2 Pasture 2 13 100 1,300 973 P02 LfB2 Pasture 2 13 100 1,300 973 P03 LfB2 Pasture 2 24 100 2,400 TOTALS THIS TABLE: 202 20,212 (1)The useable acreage represents the total acreage of the field minus the required buffer areas which border streams or residential areas. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. (2)This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. (3)ln fields G01, G03, G04, G05, these fields are rotated with corn silage, soybeans and small grain. On oeeassion the farm may grow sorghum-sudan grass, orchard grass, alfalfa or matura for hay in the above referenced fields. No manure is spread on soybeans or alfalfa. 7 WASTE UTILIZATION PLAN. Table 2 presents a summary of all nitrogen requirements and the total nitrogen to be applied using animal waste for all fields which are available for waste application. TABLE 2: SUMMARY OF WASTE APPLICATION This summary indicates that only about 11 percent of the total annual nitrogen requirements can be provided for the crops as listed for the fields available using animal waste produced on this livestock operation. (1)This is the rbquired amount of N needed to meet the Realistic Yield Expectation for the crop. (2)This is all the PAN that is available from the specific sources of waste produced. ACRES USEABLE TOTAL CROP NITROGEN REQUIREMENT IN POUNDS(1) RECOMMENDED LBS. N TO BE APPLIED USING WASTE(2) SUPPLEMENTAL OR RESIDUAL LBS. OF N REQUIRED FROM TABLE 1 202 29,150 20,212 8,938 TOTAL ALL TABLES 202 29,150 20,212 8,938 Amount of N Produced Deficit/Surplus 3,188 25,952 This summary indicates that only about 11 percent of the total annual nitrogen requirements can be provided for the crops as listed for the fields available using animal waste produced on this livestock operation. (1)This is the rbquired amount of N needed to meet the Realistic Yield Expectation for the crop. (2)This is all the PAN that is available from the specific sources of waste produced. WASTE UTILIZATION PLAN Application of Waste by Irrigation Using a Traveling Gun Tract No. Field No. Soil Type Crop Application Rate (in./hr.) Max. Application Amount per Event (inches) 973 G01 LfB2 Com Siieage .30 1.0 973 G02 LfB2 Soybeans .30 1.0 5824 G03 LfB2 Soybeans .30 1.0 5824 G03 LfB2 Hay Land .30 1.0 973 G04 LfB2 Small Grain .30 1.0 973 G05 LfB2 Matua .30 1.0 973 P01 LfB2 Pasture .30 1.0 973 P02 LfB2 Pasture ,30 1.0 973 P03 LfB2 Pasture .30 1.0 This table is not needed if waste is not being applied by irrigation. However, a similar table will be needed for dry litter or surry. 2 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall .not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties up to $t0,000 per day by the Division of Water Quality for every day the discharge continues. 2. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 3. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If a RMS or ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to 'Buffers" required by DWQ. (See FOTG Standard 393 -Filter Strips and Standard 392 - Riparian Forest Buffer.) 4. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing or any other condition exists which may cause a danger of drift from the irrigation field. Additional odor and insect control measures can be found in Appendix D of the Certified Operators Manual for Animal Waste Systems. 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. 6. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odors or flies and provide uniformity of application. 7. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 10 WASTE UTILIZATION PLAN 8. Animal waste shall be applied on actively growing crops in such a manner that the crop is not damaged by burning or smothering of the plant. This is an important consideration where swine, poultry or other ammonia rich waste is being surface applied. Surface broadcast solids or slurries may damage crops if leaf surfaces are matted. Generally waste should be applied such that no more than 20 to 25 percent of the leaf area is covered. This should not normally be a concern where diluted, low nutrient waste is irrigated or surface broadcast from a liquids holding structure. Where crops are severely damaged due to waste application, the plants cannot assimilate the nutrients and discharge of pollutants to surface waters is likely to occur. The potential for salt damage from animal waste should also be considered. 9. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. On soils with a high potential for leaching, multiple application at lower rates should be used. To maximize the value of nutrients for crop production & reduce the potential for pollution, the waste shall not be applied snore than 30 days prior to planting of the crop on bare soil, or forages breaking dormancy. Injecting the waste or disking will conserve nutrients. 10. Animal waste (other than swine waste from facilities sited on or after October 1, 1995,) shall not be applied closer than 25 feet to surface water. It. Animal waste shall not be applied closer than 100 feet to wells. 12. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 13. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways which discharge directly into water courses. If animal waste is to be applied on other grassed waterways, waste shall be applied at agronomic rates and in a manner that causes no runoff or drift from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 16. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon/holding pond embankments, berms, pipe runs, etc.). If needed, special -vegetation shall be provided for these areas and shall be fenced. as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon/holding pond berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 11 WASTE UTILIZATION PLAN 17. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing an "approved closure plan'' which will eliminate the possibility of an illegal discharge, pollution and erosion. 18. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 20. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. Soil pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 22. Dead animals will be disposed of in a manner that meets NC regulations. North Carolina General Statute 106-403 requires that dead animals be disposed of within 24 hours in a manner approved by the state veterinarian. 12 WASTE UTILIZATION PLAN MORTALITY MANAGEMENT METHODS I Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Wd Rendering at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration. ❑ in the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval.of the State Veterinarian must be attached). 13 Odor and Insect Control Checklist On many operations, odor is likely to be the number one community issue for both producers and the general public. Because people can detect a smell they find offensive, they assume there is an environmental problem. What are some perceptions of dairy odor that your neighbors and members of your community may have? SOURCES OF ODOR The good news is that odor can be managed by reducing sources of odor. Decomposing manure is the most obvious source. Generally, decomposing manure that has undergone some type of anaerobic (without oxygen) breakdown has a more offensive odor than fresh manure. The actual odor is the result of the type of ration, animal metabolism, and environmental conditions in which manure is stored and spread. Decomposing feed and carcasses can also contribute to odor. Dairy Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Farmstead Dairy production Vegetative or wooded buffers Recommended best management practices 14 Good judgment and common sense Paved lots or barn Wet manure -covered su aces Scrape or tush daily alley surfaces Promote drying with proper ventilation Routine checks and maintenance on waterers, hydrants, pipes, stock tanks Bedded areas Urine Promote drying with proper ventilation Partial microbial Replace wet or manure -covered bedding decomposition Manure dry stacks Partial microbial Provide liquid drainage for stored manure decomposition Storage tank or Partial microbial _ Bottom or mid-level loading basin surface decomposition Tank covers Mixing while filling Basin surface mats of solids Agitation when emptying Minimize lot runoff and liquid additions Agitate only prior to manure removal Proven biological additives or oxidants Settling basin Partial microbial Liquid drainage from settled solids surfaces decomposition Remove solids regularly Mixing while filling Agitation when emptying - Manure, slurry, or Agitation when spreading Soil injection of slurry/sludges sludge spreader Volatile gas emissions Wash residual manure from spreader after use outlets Proven biological additives or oxidants 14 Dairy Farm Waste Management Odor Control Checklist Source Cause BmPs to Minimize Mor Uncovered manure, Volatile gas emissions while Soil infection of slurry/sludges slurry, or sludge on drying Soil incorporation within 48 hours field surfaces Spread in thin uniform layers for rapid drying Proven biological additives or oxidants Flush tanks Agitation of recycled lagoon Flush tank covers liquid while tanks are Extend fill Iines to near bottom of tanks with anti - filling siphon vents Outside drain Agitation during wastewater Box covers collection or conveyance junction boxes Lift stations Agitation during sump tank Sump tank covers filling and drawdown End of drainpipes at Agitation during wastewater Extend discharge point of pipes underneath lagoon lagoon conveyance liquid level Lagoon surfaces Volatile gas emission Proper lagoon liquid capacuy Biological mixing Correct lagoon startup procedures Agitation Minimum surface area -to -volume ratio Minimum agitation when pumping Mechanical aeration Proven biological additives Irrigation sprinkler High pressure agitation Irrigate on dry days with little or no wind nozzles Wind drift Minimum recommended operating procedure Pump intake near lagoon liquid surface Pump from second -stage lagoon Flush residual manure from pipes at end of slurry/sludge pumpings Dead animas Carcass decomposition Proper disposition of carcasses Standing water Improper drainage Grade and landscape such that water drains away around facilities Microbial decomposition of from facilities organic matter Mud tracked onto Poorly maintained access roads Farm access road maintenance public roads from farm access 15 Insect Control Checklist for Animal Operations Source Cause 13MPs to Uontrol Insects Liquid Systems Flush gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Remove bridging of accumulated solids at discharge Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive Decaying vegetation Maintain vegetative control along banks of lagoons vegetative growth and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage Feed storage Accumulations of teed residues Animal holding Accumulations of animal areas wastes and feed wastage Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10 - day interval during summer; 15- to 30 -day interval during winter) Reduce moisture accumulation within and around immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Eliminate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by. animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) 16 Accumulations of animal Remove spillage on a routine basis (e.g., 7- to 10- ay Dry manure wastes interval during summer; 15- to 30-day interval handling systems during winter) where manure is loaded for land application or disposal Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed 17 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Old Mountain Farms, Inc. Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design. capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 -year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. I (we) understand that I (we) must own or have access to irrigation or other equipment, to land apply the animal waste described in this Waste Utilization Plan. The equipment must be available at the appropriate time such that no discharge occurs from the lagoon, holding pond, tank, or other unroofed storage structure in a 25 -year, 24-hour storm event. I (we) also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no run-off occurs. Name of Facility Owner: Kenneth A. Gray :Li1 ,4 117 . (Please Print) Signature: /J,,� �Zz-'-1G /'- Name of Manager (if different from owner): same Date: 1-31-00 Name of Technical Specialist: Kenneth E. Vaughn (Please Print) Affiliation: NC Cooperatative Extension Service _ Address (Agency): PO Box 311 Statesville NC 28687 Signature: 18 1-31-60-0 f ca. '�rr't"�JJ . - "�i/�jy rr � •� •�- r �1 •� �`A s"'L'.`{ ire r��,` �.�,�����';}TTTr .�.r ;��7. 1r Y .1f:1. ..�� ✓ . 77. Al( ' r .. F.L - •^�'` .`.L�� rr t1• • ' {lei -'5 �'. ff (;l . Y GaL,; +; 11.r' r , � � r'�" r.A', I n' .•+1. oIV • - ��Ifa• ��%��3'��-�:,"•, 'fir � °�'yji, r ,.:w. S Hw.!', •�; r � � i . f� .� �L'�.r.4N.=:. jz.��a1^� ��7 �71a x � '!�. I,�•q ( F,� �r{ �1•.' WR 18 2000 Non-D,App, catiotblgb: AWC490035 Producer: Kenneth A. Gray (Old Mountain Farms, Inc.) Location: 2767 Old Mountain Road, Statesville, NC 28625 Telephone: (704) 872-4600 Type Operation: Dairy Number of Animals: (Design Capacity) WSP#1=120 milking cows;. WSP#2=40 dry cow & heifers Storage Structure(s): WSP#1 = 52,117 cu.ft. (389,835 gals); WSP#2 = 41,032 cu. ft. (306,919 gals.) Application Method(s): Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. The waste utilization plan uses nitrogen as the limiting nutrient. You must have the animal waste analyzed to determine nutrient content as close to the time of application as practical and at least within 60 days of the date of application. Soil nutrients in all fields where waste will be applied must be analyzed at least annually so that all plant nutrients can be balanced for realistic yield of the crop to be grown. Soil test and waste analysis records shall be kept for five (5) years. Waste application records for all waste shall be . maintained for five (5) years. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Lime must be applied to application fields as recommended by soil test to maintain the plant uptake of nutrients. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions (see Required Specification No. 3) waste may be applied to land eroding at up to 10 tons per acre per year. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is a violation of the North Carolina Division of Water Quality (NCDWQ) .0200 regulations. 5. Wind conditions at the time of field application of waste should also be considered to avoid drift and downwind odor problems. 0. 6. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop. Otherwise apply waste no earlier than 30 days prior to planting a crop or prior to forages breaking dormancy. Injecting or otherwise incorporating the waste below the soil surface will conserve nutrients and reduce odor problems. 7. Zinc and copper levels in the soils in all fields where waste is applied shall be monitored and alternative application fields shall be used when these metals approach excess levels. This plan is based on waste application by irrigation (method(s) of application) for this is the manner in which you have chosen to apply your waste. If you choose to alter the method(s) of application in the future, you need to revise this plan. Nutrient levels for various waste application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for dairy (type operation) systems in North Carolina. Actual acreage requirements shall be based on waste analysis reports from storage structures in your waste management system. Your WSP (storage structure) is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. If your facility is unroofed, in no instance should the volume of waste being stored in your structure be higher than the maximum storage marker except in the event of a 25 year, 24 hour storm. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. The waste management system which is covered by this waste utilization plan shall be operated only by persons which hold a valid certificate as an operator in charge of an animal waste management system. They shall have in place an Emergency Management Plan such as outlined in Chapter 7 of the Certified Operators manual. The North Carolina Water Quality Commission will provide training and certification of operators. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 (the .0200 rules) adopted by the Water Quality Commission. 2 H WASTE UTILIZATION PLAN ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #1 (Milk Cows) 120 animals X 15 gallons of waste/animal/day x 365 days (60% time on lot) - = 394,200 gallons of waste per year. 120 animals X 5 gallons of excess water/animal/day x 365 days = 219.000 gallons of excess water per year. 394,200 gallons of waste/year + 219,600, gallons of excess water/year = 613.200 Total gallons of waste water per year/1000 = 613 1000 gallon units per year. 9;0 Total N lbs. per 1000 gallons = 5,517 lbs. Plant Available Nitrogen (PAN) Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 613 1000 gallon units per year x 9.0 lbs. PAN/1000 gallons of waste = 5.517 lbs. PAN/year. 371 ft WASTE UTILIZATION PLAN ESTIMATE OF PLANT AVAILABLE NITROGEN FROM LIQUID WASTE Amount of Waste Produce Per Year WSP #2 (Dry Cows and Heifers) 40 animals X 15 gallons of waste/animal/day x 365 days (60% time on lot) = 131,400 gallons of waste per year. NA animals X gallons of excess water/animal/day x 365 days = 0 gallons of excess water per year. 131,400 gallons of waste/year + 0 gallons of excess water/year = 131,400 Total gallons of waste water per year/1000 = 132 1000 gallon units per year. 9_0 Total N lbs. per 1000 gallons = 1,188 lbs. Plant Available Nitrogen (PAN Amount of Plant Available Nitrogen (PAN) Produced Per Year from waste water. 132 1000 gallon units per year x 9.0 lbs. PAN/1000 gallons of waste 1.188 lbs. PAN/year. WASTE UTILIZATION PLAN Total animal waste and water volume generated in one year is approximately 744,600 gallons or 27.4 acre -inches. 6705 lbs. PAN per year from liquid waste + 0 lbs. PAN per year from solid waste = 6705 Total lbs. PAN per year Applying the above amount of waste as calculated above is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Values used above are based on analysis of waste from similar livestock operations in North Carolina. Actual nutrient content of the waste from this system may vary from these values. Waste analysis should be made of the actual waste as soon as possible after significant waste accumulates in the storage structure(s). The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that address all nutrients. This plan only addresses nitrogen. 5 WASTE UTILIZATION PLAN WINDOWS FOR WASTE APPLICATIONS Cool season grasses .............. 2115-511 and 8/15-12/15 Warm season grasses .............. 3115-9115 - Corn ......................... 311-711 Soybeans ...................... 3115-811 Sorghum ....................... 3115-811 Small grain ..................... 8115-511 The irrigation application rate should not exceed the infiltration rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. It is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables 1 through 3. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Caution must be exercised in grazing or haying forage plants under stress condition. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels in recommended. I WAS'FE UTILIZATION PLAN Table 1: WASTE APPLICATION FIELDS OWNED BY PRODUCER (3) Realistic Lbs. N Recommended Tract Field Soil Anticipated Acres 1 Required Lbs. N to be No. No. Type Crop Yield Useable Per Ac. Applied 2 973 G01 LfB2 Corn Silage 15 45 150 5,062 973 G02 LfB2 Soybeans 60 24 180 0 5824 G03 LfB2 Soybeans 60 21 180 0 5824 G03 LfB2 Hay land 3 21 150 3,150 973 G04 LfB2 Small Grain 75 24 150 3,600 973 G05 LfB2 Matua 5 17 200 3,400 973 P01 LfB2 Pasture 2 13 100 1,300 973 P02 LfB2 Pasture 2 13 100 1,300 973 P03 LfB2 Pasture 2 24 100 2,400 TOTALS THIS TABLE: 202 20,212 (1)The useable acreage represents the total acreage of the field minus the required buffer areas which border streams or residential areas. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. (2)This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. (3)ln fields G01, G03, G04, G05, these fields are rotated with com silage, soybeans and small grain. On occassion the farm may grow sorghum-sudan grass, orchard grass,' alfalfa or matura for hay in the above referenced fields. No manure is spread on soybeans or alfalfa. 7 WASTE UTILIZATION PLAN Table 2 presents a summary of all nitrogen requirements and the total nitrogen to be applied using animal waste for all fields which are available for waste application. TABLE 2: SUMMARY OF WASTE APPLICATION This summary indicates that only about 23 percent of the total annual nitrogen requirements can be provided for the crops as listed for the fields available using animal waste produced on this livestock operation. (1)This is the required amount of N needed to meet the Realistic Yield Expectation for the crop. (2)This is all the PAN that is available from the specific sources of waste produced. 5 ACRES USEABLE TOTAL CROP NITROGEN REQUIREMENT IN POUNDS(1) RECOMMENDED LBS. N TO BE APPLIED USING WASTE(2) SUPPLEMENTAL OR RESIDUAL LBS. OF N REQUIRED FROM TABLE 1 202 29,150 20,212 8,938 TOTAL ALL TABLES 202 29,150 20,212 8,938 Amount of N Produced Deficit/Surplus 6,705 22,445 This summary indicates that only about 23 percent of the total annual nitrogen requirements can be provided for the crops as listed for the fields available using animal waste produced on this livestock operation. (1)This is the required amount of N needed to meet the Realistic Yield Expectation for the crop. (2)This is all the PAN that is available from the specific sources of waste produced. 5 WASTE UTILIZATION PLAN Application of Waste by Irrigation Using a Traveling Gun Tract No. Field No. Soil Type Crop Application Rate (in./hr.) Max. Application . Amount per Event (inches) 973 _G01 LfB2 Corn Sileage .30 1.0 973 G02 LfB2 Soybeans .30 1.0 5824 G03 LfB2 Soybeans .30 1.0 5824 G03 LfB2 Hay Land .30 1.0 973 G04 U132 Small Grain .30 1.0 973 G05 LfB2 Matua .30 1.0 973 P01 LfB2 Pasture .30 1.0 973 P02 LfB2 Pasture .30 1.0 973 P03 LfB2 Pasture .30 1.0 This table is not needed if waste is not being applied by irrigation. However, a similar table will be needed for dry litter or surry. E WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS L Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches -surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties up to $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 3. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If a RMS or ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to 'Buffers" required by DWQ. (See FOTG Standard 393 -Filter Strips and Standard 392 - Riparian Forest Buffer.) 4. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing or any other condition exists which may cause a danger of drift from the irrigation field. Additional odor and insect control measures can be found in Appendix D of the Certified Operators Manual for Animal Waste Systems. 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. 5. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odors or flies and provide uniformity of application. 7. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 10 WASTE UTILIZATION PLAN S. Animal waste shall be applied on actively growing crops in such a manner that the crop is not damaged by burning or smothering of the plant. This is an important consideration where swine, poultry or other ammonia rich waste is being surface applied. Surface broadcast solids or slurries may damage crops if leaf surfaces are matted. Generally waste should be applied such that no more than 20 to 25 percent of the leaf area is covered. This should not normally be a concern where diluted, low nutrient waste is irrigated or surface broadcast from a liquids holding structure. Where crops are severely damaged due to waste application, the plants cannot assimilate the nutrients and discharge of pollutants to surface waters is likely to occur. The potential for salt damage from animal waste should also be considered. 9. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. On soils with a high potential for leaching, multiple application at lower rates should be used. To maximize the value of nutrients for crop production & reduce the potential for pollution, the waste shall not be applied more than 30 days prior to planting of the crop on bare soil, or forages breaking dormancy. Injecting the waste or disking will conserve nutrients. 10. Animal waste (other than swine waste from facilities sited on or after October 1, 1995,) shall not be applied closer than 25 feet to surface water. 11. Animal waste shall not be applied closer than 100 feet to wells. 12. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 13. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways which discharge directly into water courses. If animal waste is to be applied on other grassed waterways, waste shall be applied at agronomic rates and in a manner that causes no runoff or drift from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 16. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon/holding pond embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced. as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon/holding pond berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 11 WASTE UTILIZATION PLAN 17. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing an "approved closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 20. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume). of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. Soil pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for. five (5) years. 22. Dead animals will be disposed of in a manner that meets NC regulations. North Carolina General Statute 106-403 requires that dead animals be disposed of within 24 hours in a manner approved by the state veterinarian. WASTE UTILIZATION PLAN MORTALITY MANAGEMENT METHODS ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. ❑ Rendering at a rendering plant licensed under G.S. 106-168.7 - ❑ Complete incineration. ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached). 13 Odor and Insect Control Checklist On many operations, odor is likely to be the number one community issue for both producers and the general public. Because people can detect a smell they find offensive, they assume there is an environmental problem. What are some perceptions of dairy odor that your neighbors and members of your community may have? SOURCES OF ODOR The good news is that odor can be managed by reducing sources of odor. Decomposing manure is the most obvious source. Generally, decomposing manure that has undergone some type of anaerobic (without oxygen) breakdown has a more offensive odor than fresh manure. The actual odor is the result of the type of ration, animal metabolism, and environmental conditions in which manure is stored and spread. Decomposing feed and carcasses can also contribute to odor. Dairy, Farm Waste Management Odor Control Checklist Source Cause BMPs to Minftnize Odor Farmstead Dairy production Vegetative or wooded u ers Recommended best management practices Good judgment and common sense Paved lots or barn Wet manure -covered surfaces Scrape or flush daily alley surfaces . Promote drying with proper ventilation Routine checks and maintenance on waterers, hydrants, pipes, stock tanks Bedded areas Urine Promote drying with proper ventilation Partial microbial Replace wet or manure -covered bedding decomposition Manure dry stacks Partial microbial Provide liquid drainage for stored manure decomposition Storage tank or Partial adcroM7 Bottom or M -level loading basin surface decomposition Tank covers Mixing while filling Basin surface mats of solids Agitation when emptying Minimize lot runoff and liquid additions Agitate only prior to manure removal Proven biological additives or oxidants Settling basin Partial microbial Liquid drainage from settled solids surfaces decomposition Remove solids regularly Mixing while filling Agitation when emptying Manure, slurry, or Agitation when spreading Soil injection of slurry/sludges sludge spreader Volatile gas emissions Wash residual manure from spreader after use outlets Proven biological additives or oxidants Dairy Farm Waste Management Odor Control Check1st Source Cause BMPs to inunize or Uncovered manure, Volatile gas emissions while of injection of s urrys u ges slurry, or sludge on drying Soil incorporation within 48 hours field surfaces Spread in thin uniform layers for rapid drying Proven biological additives or oxidants Flush tans Agitation of recyclerecyclea lagoon Flush ME covers liquid while tanks are Extend fill Iines to near bottom of tanks with anti - filling siphon vents Outside drain Agitation during wastewater Box covers collection or conveyance junction boxes Lift stations' Agitation during sump tank Sump tank covers filling and drawdown End of drainpipes at Agitation 3uRng wastewater Extend discRarge point of pipes underneath agoon lagoon conveyance liquid level Lagoon surfaces Volatile gas emission Proper lagoon liquid capacity Biological mixing Correct lagoon startup procedures Agitation Minimum surface area -to -volume ratio Minimum agitation when pumping Mechanical aeration Proven biological additives Irrigation sprinklerHigh pressure agitation Iffigate on dry days with little or no win nozzles Wind drift Minimum recommended operating procedure Pump intake near lagoon liquid surface Pump from second -stage lagoon Flush residual manure from pipes at end of slurry/sludge pumpings Dead animals Carcass decomposition Proper disposition of carcasses Standing water Improper drainage Grade and landscape such that water drains away around facilities Microbial decomposition of from facilities organic matter Mud tracked onto Poorly maintained access roads Farm access road maintenance public roads from farm access 45 Insect Control Checklist for Animal Operations Source Cause I BMPs to Control Insects Liquid Systems Flush gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Remove bridging of accumulated solids at discharge Lagoons and pits Crusted so -lids Maintain lagoons, settling basins and pits 7 e -re pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive Decaying vegetation- Maintain vegetative control along banks of lagoons vegetative growth and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage Feed storage Accumulations of feed residues Animal holding Accumulations of animal areas wastes and feed wastage Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10 - day interval during summer; 15- to 30 -day interval during winter) Reduce moisture accumulation within and around immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) •Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Eliminate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Accumulations of animal fFemove spillage on a routine Gaslis (e.g., - to 16 -day Dry manure wastes interval during summer; 15- to 30 -day interval handling systems during winter) where manure is loaded for land application or disposal Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed f t/ A WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Old Mountain Farms, Inc. Owner/Managjer Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require anew certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 -year, 24-hour storm. The approved plan will be filed .on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. I (we) understand that I (we) must own or have access to irrigation or other equipment, to land apply the animal waste described in this Waste Utilization Plan. The equipment must be available at the appropriate time such that no discharge occurs from the lagoon, holding pond, tank, or other unroofed storage structure in a 25 -year, 24-hour storm event. I (we) also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no run-off occurs. Name of Facility Owner: Kenneth A. Gray � / _ /% (Please Print) Date: 04-11-00 Name of Manager (if different from owner): same Name of Technical Specialist: Kenneth E. Vaughn (Please Print) Affiliation: NC Cooperatative Extension Service _ Address (Agency): PO Box 311 E Statesville, NC 28687 18