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130010_PERMIT FILE_20171231
Water Resources ENVIRONMENTAL QUALITY CERTIFIED MAIL RETURN RECEIPT REQUESTED George L Pless & Sons George L. Pless & Sons Dairy Farm 5901 Pless Rd Rockwell, NC28138-8138 Dear Permittce, PAT MCCRORY Governor DONALD R. VAN DER VAART . secretary S. JAY ZIMMERMAN Director July 8, 2016 RECEIVED/NCDENR/DWR JUL12 2016 WORDS MOORESVILLE REGIONAL OFFICE Subject: Notice of Deficiency George L. Pless & Sons Dairy Farm Permit Number AWC130010 Cabarrus County As of this date, our records indicate that the above -referenced permit issued to your facility has overdue fees. It is both a condition of your permit and required by Rule 15A NCAC 2T .0105(e) (2) to pay the'annual administering and compliance fee within thirty (30) days of being billed by this Division. The following invoices are outstanding: Invoice Number Due Date Outstanding Fee $ 2015PR004848 6/7/2015 180 Failure to pay the fee accordingly may result in the Division initiating enforcement actions, to include the assessment of civil penalties. Failure to comply with conditions in a permit may result in a recommendation of enforcement action, to the Director of the Division of Water Resources who may issue a civil penalty assessment of not more that twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance with the terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A. Therefore, it is imperative that you submit the appropriate fee as requested within thirty (30) days of this Notice of Deficiency. Please remit the payment, made payable to the North Carolina Department of Environmental Quality (NCDEQ), in the above amount. Please include Permit Number on your check and mail this payment to: Division of Water Resources — Budget Office Attn: Teresa Revis 1617 Mail Service Center Raleigh, NC 27699-1617 Phone: (919) 807--6316 -contd.- State of North Carolina I Environmental Quality I Water Resources/Water Quality Regional operations 1G3G2%lrilawvi;Ccutw j RelcigL,NuitliCaolum2/699-1636 9198076464 If you have any questions concerning this Notice, please contact Animal Feeding Operations Program staff at (919) 807-6464. Sincerely, Debra J. Watts, Supervisor Animal Feeding Operation, and Ground Water Protection Branch cc: Mooresville Regional Office, Water Quality Regional Operations Section WQROS Central File (Permit No AWC130010) I MCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perd+ae Coleen H. Sullins Dee Freeman Governor Director Secretary AQUIFER PROTECTION SECTION December 30, 2010 George L. Pless & Sons George L. Pless & Sons Dairy Farm 5901 Pless Road Rockwell, NC 28138 Re: NOTICE OF DEFICIENCY NOD-2010-PC-1241 15A N.C.A.C. 2T .1304 Pless & Sons Dairy Farm/Facility 13-10 General Perin it AWC130010 Cabarrus County Dear George L. Pless & Sons: During March, 2010, a representative of your animal operation informed staff of the North Carolina Division of Water Quality (DWQ), Aquifer Protection Section (APS) that there was inadequate freeboard in the Lagoons(s) or Storage Pond(s) serving the facility. General Permit Condition 1I1.13 states — 'Permittee shall report by telephone to the appropriate Division Regional Office as soon as possible, but in no case more than twenty-four (24) hoursfollowing first knoivledge of the ... failure to maintain storage capacity in a lagoon/storage pond greater than or equal to that required in. ..this General Permit." We appreciate the fact that you reported the problem of high waste level as required by your permit and have worked with our staff to manage the problem once it occurred. While we recognize the extraordinary weather conditions existing at the time, the lack of adequate freeboard reported to our office still represents non-compliance with the Certificate of Coverage issued to your facility. As you are aware, this non-compliance is subject to appropriate enforcement action by DWQ. The factors that lead to non-compliance, efforts to notify DWQ of the problem, efforts made to resolve the problem once identified, and efforts proposed to prevent future problems have all been factors in our decision regarding enforcement. Upon review and consideration of the information submitted and/or discussed with DWQ staff. the Mooresville Regional Office has determined that a Notice of Deficiency (NOD) is appropriate and that no further compliance/enforcement actions "'I'll be taken by the Division for the high waste levels occurring between October, 2009 and March, 2010. Division of Water Quality ..' Awiter Pmteoton Se�ljoc ; Mooresville FCeglual Office 61u East Center Avenue, S4hc- 301. Mxfesdie, North ; arolina 28115 , Poore: 704-663-169P 1 Fax: 704.6-E3-6-1) l Customer Servi�� 1.877-623.6748 Intemet mrs.nwiaterqua1'y.org 6n :!riI ` ZIFi ju r.m,: v NOne fiCarolina ,I'aturally George L. Pless & Suns Dairy Farm/Facility 13-10 NOTICE OP DEFICIENCY December 30, 2010 Page 2 In the future, please continue to evaluate ways to maintain freeboard levels in the required range. This may include, but is not limited to, water conservation practices, adding additional application sites, updating your cropping systems, adding additional and/or more flexible application equipment, and maintaining the waste levels at the lowest allowable and appropriate levels throughout the year. Our staff looks forward to continuing to work with you and your Technical Specialist to evaluate and implement any needed changes to your system. Should you have any questions concerning this Notice, please contact Mr. Bealle or me at (704) 663-1699. Sincerely, Andrew H. Pitner, P.G. Aquifer Protection Section Regional Supervisor enclosure: Compliance Inspection Report dated December 14, 2010 cc: Division of Soil and Water Conservation, Mooresville Regional Office Division of Soil and Water Conservation, Winston-Salem Regional Office Cabar•us Soil and Water Conservation District Central Permit File AWC13OO1O Regional Permit File AWC 130010 jb 1 Division of 10 ater Quality (-j Division of Soil and Water Conservation Other.Agency Facility Number: 12:U-10 Facility Status: AC-,r,,e Fermi:: Denied Access Inspection Type: Qcrnrliance !r.q.^ec*lgn Inactive or Closed Cate: Reason for Visit: Retire County: Crt;ar%__ Region: (vlrcresville Date of Visit: 12/1dI2010 Entry Time::11�0 PI,I Exit Time: C2-3.7 PM Incident #: Farm Name: George L. Pless & Scr.s Dairy Farm Owner Email: Owner: George L Pless - Sons Mailing Address: 5901 Pless Rd Rockwell NC 28138 Physical Address: 1-9Q11 Pies5 Rd Rockwell NC 28136 Facility Status, n Compliant 0 Not Compliant Integrator: Location of Farm: Phone: 704-782-2216 Latitude:35°30'17" Longitude: 80°22'55" From the intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pless Rd. Farm on the right. Approximately 5 miles northeast of Kannapolis. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Waste Application Records and Documents Other Issues Certified Operator: John A Pless Secondary =(s): On -Site Representative(s): Name 24 hour contact name John A. Pless On-si.te representative John A. Pless Operator Certification Number: 21626 Title Phone Phone:.704-782-2216 Phone: 704-782-2216 Primary Inspector: James Bealle Phone: 704-663-1699 Ext.2162 f Inspector Signature: Date: Secondary Inspectors . Inspection Summary: 101120'10 > Waste Analysis > N = 11.0 Lbs!1000 Gallons 06116l10 > Waste Analysis > N = 2.4 Lbs/1000 Gallons 03/26/10 > Soil Analysis 31. Weekly Freeboard records indicate that the maximum waste level in the Storage Pond was exceeded in March, 2010. DWQ was notified of emergancy situations on 03110/10, and the POA w•as received on 03119,10 as required by Permit: NOD to follow. IS Page: 1 I r Permit: AVVC130010 Owner • Facility: George t Pless $ Sons Facility Number : 130010 Inspection Date: 12/1412010 Inspection Type: Compliance inspection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle Cattle - Milk Cow 220 207 Total Design Capacity: 220 Total SSLW: 308,000 Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard aste Pond WP1 19.00 45.00 Page: 2 P'rmit: r'-WC1°CO.0 Cwner - Facility: Gecrye C bless ? Scns Facility Number: 13CG10 Inspection Data: 12!,4,'2C;C• Inspection Type: WomGiiancc� Inspection Reason for'/isit: Rcutine Cischar,,:es $ 5_r1_92rn Ir enacts Yes No MA NE Is any disc large ct�served ;,-Cr^ ar•y part cf the o.cerarior? n L n Discrarze originated ai: Structure n Application Field n Other n a, Was conveyance man-made? n n ® n b. Did discharge reach Waters of the State? (if yes, notify DWQ) 0 n ® n c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) n n ® n 2. Is there evidence of a past discharge from any part of the operation? 0,700 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a n ® n n discharge? Waste Collection, Storage &Treatment Yes No NA NE 4. Is storage capacity less than adequate? n 13 n n If yes, is waste Level into structural freeboard? n 5. Are there any immediate threats to the integrity of any of the structures observed (Le./ large trees, severe n WO n erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed and/or managed through a waste management n M n n or closure plan? 7. Do any of the structures need maintenance or improvement? n n n 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, n 13 n dry stacks and/or wet stacks) 9. floes any part of the waste management system other than the waste structures require maintenance or n El n n improvement? Waste Application Yes No NA NE 10, Are there any required buffers, setbacks, or compliance alternatives that need maintenance or n in n n improvement? 11. Is there evidence of *incorrect appOcatior? n [ n n If yes, Check the appropriate box below. Excessive Ponding? n Hydraulic Overload? n Frozen Ground? n Heavy metals (Cu, Zn, etc)? n Page: 3 Permit: AVNC130010 Owner •Facility: George �_ P!ess &Sons Facility Number:13CO10 Inspection Date: 1211412010 Inspection Type: Compliance Inspection Reason for Visit: Routine Yes N� o NA NE Waste Application n_ PAN? n a Is PAN 7 10%11C lbs.? n Total P205? n Failure to incorporate manure/sludge into bare Soil? n r Outside of acceptable crop window? n_ Evidence of wind drift? n Applicaiion outside of application area? Corn (Silage) Crop Type 1 Fescue (Pasture) Crop Type 2 Small Grain (Meat, Crop Type 3 Barley, Oats) Sudan Grass Crop Type 4 Timothy, Orchard, 3 Crop Type 5 Rye Grass Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14, Do the receiving crops differ from those designated in the Certified Animal Waste Management n®nn Plan(CAWl n®nn 15. Does the receiving crop and/or land application site need improvement? 16. Did the facility fa!k to secure and/or operate per the irrigation design or wettable acre determination? ❑ ®❑ ❑ 17. Does the facility lack adequate acreage for land application? n®nn • 18. Is there a lack of properly operating waste application equipment? n®nn Yes No NA NE Records and Documents 19. Did the facility fail to nave Certificate of Coverage and Permit readily available? n®nn 20 Does the facility fail to have all components of the CAWMP readily available? mm�n If yes, check the appropriate box below. 14 Perma! AWC 230010 Owner- Facility: George'_ =less 3, Sens Facility Number: 13C010 Inspection -Date. 12111i2010 IRsrac:,on Tyoe: CcmGnan1.e lnscection Reason for Visit: Routine Racords and Documents Yes Na NA. ,NE r C✓i':IUISiS? n Design? r maps? f1 Other? n 21. Does record keeping need improvement? n 1] n If yes, check the appropriate box below. Waste Application? ❑ 12C Minute inspections? rl Weather code? Weekly Freeboard? n Transfers? n P.ainfall? n Inspections after } 1 inch rainfall monthly? n Waste Analysis? n Annual soil analysis? Cl Crop yields? ❑ Stocking? rl , Annual Certification Form (NPDES only)? n 22. Did the facility fail to install and maintain a rain gauge? n ® ❑ n 23. If selected, did the facility fail to install and maintain a rainbteaker on irrigation equipment (NPDES only)? n n a n 24. Did the facility fail to calibrate was,e application equipment as required by the perm;:? ® n 25. Did the facility fail to conduct a sludge survey as required by the permit? n n M1 n 23. Did the facility fail to (rave an actively certified operator in charge? n rM n ❑ 2T Did the facility fail to secure a phosphorous loss assessnien;' (PLAT) certification? n n n n Other issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Pa,, mit or CAWIAP? n ® rl n 29. Did the facility fail to properlti dispose of dead animals within 24 hours andior document and report those n M 0 0 mory,aiiiv rates that exceed normal rates? Pace: 5 Permit: AWC120010 Owner - Facility: George L Ples$ & Sons Facility Number :130G10 Inspection pate: i211a12u1Q inspection Type: Comeiiance Inspection Reason for Visit: Routine . 'fes N��_NA NE Other Issues n CD n 30. At the time of the insceGicn did the facill;y pose an air quality ccncer ,? if yes, contact a recicnai Air _ Quality representative immediately. 31. Did the facility fail to nedFr regional DWC� of emergency situations as rea'..�ired by Fer;ril? n ® 32. Did Reviewedinspectcf fail to discuss reviewlinspection with on -site recreseniative? n ®n n 33. Does facility require a follow-up Visit by same agency? n ®n fl 34. Are subsurface drains present on this farm? If yes, check the appropriate box below. (1 Spray Field In Lagoon 1 Storage Pond n Other Page: 6 NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Cua!ity Saverly Eaves Perdue Coleen H, Sullins Dee Freeman Governor director Secretary AQUIFER PROTECTION SECTION December 30, 2010 George L. Pless & Sons George L. Pless & Sons Dairy Farm 5901 Pless Road Rockwell, NC 28138 Re: NOTICE OF DEFICIENCY NOD-2010-PC-1241 15A N.C.A.C. 2T. 1304 Pless & Sons Dairy Farm/Facility 13-10 General Permit AWC 130010 Cabarrus County Dear George L. Pless & Sons: During March, 2010, a representative of your animal operation informed staff of the North Carolina Division of Water Quality (DWQ), Aquifer Protection Section (APS) that there was inadequate freeboard in the Lagoons(s) or Storage Pond(s) serving the facility. General Permit Condition III.13 states — "Permittee shall report by telephonetothe appropriate Division Regional Office as soon as possible, but in no case more than mlenty four (24) flours following first knowledge of the ... failure to maintain storage capacity in a lagoon/storage pond greater than or equal to that required in. .. this General Permit." We appreciate the fact that you reported the problem of high waste level as required by your permit and have �vorked with our staff to manage the problem once it occurred. While we recognize the extraordinary weather conditions existing at the time, the lack of adequate freeboard reported to our office still represents non-compliance with the Certificate of Coverage issued to your facility. As you are aware, this non-compliance is subject to appropriate enforcement action by DWQ. The factors that lead to non-compliance, efforts to notify DWQ of the problem, efforts made to resolve the problem once identified, and efforts proposed to prevent future problems have all been factors in our decision regarding enforcement. Upon review and consideration of the information submitted and/or discussed with DWQ staff. the MooreSVille Regional Office has determined that a Notice of Deficiency (NOD) is appropriate and that no further compliance/enforcement actions will be taken by the Division for the high waste levels occurring between October, 2009 and March, 2010. Division of Water Quaiftt 1 nauiie Protection Section,! Moorewlle Regional Off k e 61; Easl Center Avenue, Suite 3Q 1. tM mresvilie, Nora, 3aroiina 2811, , Prrone:704.863-169 t-ax:7X-6--5-60401CustomerSenior:1-877-623-6748 +nlemet %%"v.nrvaaterquaft�,.org An '�nnnl f).qn m!.m-v '. w{r1: P:]IIJ3 4fi i^. -mnS f YPr 01le NorthCarolina R George L. Pless & Sons Dairy Farm/Facility 13.10 NOTICE OF DEFICIENCY December 30, 2010 Page 2 In the future, please continue to evaluate ways to maintain freeboard levels in the required range. This may include, but is not limited to, water conservation practices, adding additional application sites, updating your cropping systems, adding additional and/or more flexible application equipment, and maintaining the waste levels at the lowest allowable and appropriate levels throughout the year. Our staff looks forward to continuing to work with you and your Technical Specialist to evaluate and implement any needed changes to your system. Should you have any questions concerning this Notice, please contact Mr. Bealle or me at (704) 663-1699. Sincerely, Andrew H. Pitner, P.G. Aquifer Protection Section Regional Supervisor enclosure: Compliance Inspection Report dated December 14, 2010 cc: Division of Soil and Water Conservation, Mooresville Regional Office Division of Soil and Water Conservation, Winston-Salem Regional Office Cabarrus Soil and Water Conservation District Central Permit File AWC130010 Regional Permit File AWC 130010 jb Division cf `Vater Quality (-j Division of Soil and Water Conservation ill Other agency Facility Number: 1ZQt -!^ _ Facility Status: A •ve Permit, PY-,C'2U-i0 10 Denied Access €nscection Type: C,r •€r ncY!rS 51L l Inac:i re or Closed Date: Reason for Visit: P.c tine _ County: Cabar, :s_ __ _ Region: Nlnorosvill-e Date of Visit: 12,14;201() Entry Time:,_-'1-30 PNI Ex t Time: r 2-30 PM Farm Name: OecrgeL_Pless R Scns Dairy Farm Owner: Gecrce L Pless & Scns Incident T: Owner Email: Phone: 704-782-2216 Mailing Address: 5G01 Pless Rd _ Rockwell NC 28138 Physical Address: 5901 Pless Rd Rockwell NC 25138,,, Facility Status: n Compliant ® Not Compliant €ntegrator: Location of Farm: Latitude: 35'30'17" Longitude: QQ'2Q'S, " From the intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pless Rd. Farm on the right. Approximately 5 miles northeast of Kannapolis. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Waste Application Records and Documents Other Issues Certified Operator: John A Pless Secondary O€C(s): On -Site Representative(s): Name 24 hour contact name John A. Pless On-sie representative John A. Pless Operator Certification dumber: 21626 Title Phone Phone: 704-782-2216 Phone: 704-782.2216 Primary Inspector: James 3ealle f Phone: 704-663-1699Ext.2162 Inspector Signature: Date. Secondary inspector(s . Inspection Summary: 10112r10 > Waste Analysis > N = 11.0 Lbs11030 Gallons 06/16110 > Waste Analvsis > N = 2.4 Lbsi1000 Gallas 03/26/10 > Soil Analvsis 31. Weekly Freeboard records indicate that the maximum waste level in the Storage Pond was exceeded in March, 2010. DWQ was notified of emergency situatio, is on 03;10110, and the POA v.-as received on 03/19,10 as required by Permit: NOD to follow. 8 A Page: 1 Permit: A4VC130010 Owner - Facility: George L ?less & Sons Facility Number: 130010 Inspection Date: 12I14i2010 inspection Type: Compliance Inscection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle i� Cattle . MiR Cow 220 207 Total Design Capacity- 220 Total SSLW: 308,000 Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard —aste Pond _ WP1 _ _. —., �. �. _ —,—„� 19.00— 45,00 Paae: 2 .1 Parmit: aWC!2CO.0 ^caner - Facility: George L ?lees s Sens Facility Number: QCui;7 Insrection Oate: 12?:-1;201.0 Inspection Type: Irscection Reason for'/:sit: RCetine Dischar':es & S:, ear`i Impacts Yes No NA NE 1. Is any discharge ctser.nd , Cr-n any.par' of the opera:icn;? n 21 L f7 Disc"urge originated at: Structlr-3 n Applicatlon Field n Other [i a. Was conveyance .mar, -made? n n ® n b. Did discharge reach Waters of the State? (if yes: notify DWQ) n n ® n c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWG) n n ® n 2. Is there evidence of a past discharge from any pad of the operation? ❑ q n n 3. Were there anyadverse impacts or potential adverse impacts to Waters of the State other than from a n S2 n n discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? n 13 n If yes, is waste level into structural freeboard? n 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe n ® n n erosion, seepage, etc.)? S. Are there structures on -site that are not properly addressed andlor managed through a waste management n ❑ n or closure plan? 7. Do any of the structures need maintenance or improvement? n n n 8. Do any of the structures lack adequate makers as required by the permit? (Not applicable to roofed pits, n n n dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or n ® n n improvement? Waste Application Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or n ® n n improvement? 11. Is there evidence of incorrect applicaoor,? n n n If yes, check the appropriate box below Excessive Ponding? n Hydraulic Cvertoad? n Frozen Ground? Heavy metals (Cu, Zn, etc)? n Pace: 3 Permit: AWC130010 Owner •Facility: George L Pless 3 ions Facility Number: 130010 Inspection Date: 12/1412010 Inspection Type: Compliance Inspection ,Reason for Visit: Routine Yes No NA NE Was A lication n PAN? n Is PAN > 10%a11O lbs.? n r Total P205? n Failure to incorporate manureisludge into bare soil? n Outside of acceptable crop window? n Evidence of wind drift? n Application outside of application area? Corn (Silage) Crop Type 1 Fescue (Pasture) Crop Type 2 Small Grain (Wheat, Crop Type 3 Barley, Oats) Sudan Grass Crop Type 4 Timothy, Orchard, & Crop Type 5 Rye Grass Crop Type 6 Soit Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 i Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management n®nn Plan(CAVVMP)? n®nn 15. Does the receiving crop ai land application site need improvement? 16. {did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? n 0 n®nn 17 Does the facility lack adequate acreage for land application? n®nn 18 Is there a lack of properly ope a`,ing waste application equipment? Yes No NA NE Records and Documents 19. Did the facility fail to have Certificate of Coverage and Permit readily available? n®nn 20. Does the facility fail to have all components of the CAWMP readily available? nc�nn if yes, check the appropriate box below. Page: 4 Permit: A+NC130010 Owner - utility: Oeor7e L Mess & Sons rwciiity Number : 13C010 inspection Date: 12114,''2010 inspection Type'. Ccrnriianc;e Inc_cecvon Reason for Visit: Routine FacorJs and Documen`•.s Yes No NA NE Cr: _c,tlisls? Design? n :taps? Other? Cl 21. Does record keeping need improvement? n ®n n If yes, check the appropriate box below. Waste Application? n 120 Minute inspections? n Weather code? Weekly Freeboard? n Transfers? n Rainfall? n Inspections after > 1 inch rainfall monthly? M Waste Analysis? 171 Annual soil analysis? Crop yields? n Stocking? ❑ Annual Certification Form (NPDES only)? n 22. Did the facility fail to install and maintain a rain gaugb? rl ® n n 23. If selected, did the facility fail to install and maintain a minbreaker on irrigation equipment (NPDES only)? n Q fl 24. Did the facility fail to calibrate waste application equipment as required by the perm;:? ❑ ® � 25. Did the facility fail to conduct a sludge survey as required by the permit? n n ® n 25. Did the facility fail to have an actively certified operator in charge? ❑ M n n 27, Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? n n ® n Other Issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Permit or CAS" MP % ❑ ® n n 29. DJ d the facility fail to properly dispose of dead animals within 24 hours andlor documer', anc report these t� ❑ f�1 mortality rates that exceed normal rates? Page, 5 Pormit: AWC130010 Owner . Facility: George L Pless & Sons Facility Number : 130C10 Reason for Visit: Routine Inspection Date: 1211412010 Inspection Compliance Inspection Yes No NA NE Other Issues n n 30. At the time Cf the inspec:icn diC t` e facility pose an air uuaiity ccncem % if yes, cont2c[ a regional P.ir n Quality representative imrrlediateiy. 31, Did the facility fail to notify regional DWQ of emergency situations as required by Fermlt? Hann n®nn 32. Did Reviewerllnspecter fail to discuss reviewlinspection with on -site recresentative? n®nn 33. Does facility require a follow-up visit by same agency? n®nn 34. Are subsurface drains present on this farm? If yes, check the appropriate box below n Spray Field n Lagoon 1 Storage Pond n Other Page: 6 • 5 Y Water Resources Environmental Quality July 10, 2017 George L. Pless & Sons George L. Pless & Sons Dairy Farm 5901 Pless Road Rockwell, NC 28138 ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZMIMERMAN Director Re: COMPLIANCE INSPECTION Pless & Sons Dairy Farm/Facility 13-10 General Permit AWC 13 00 10 Cabarrus County Dear George L. Pless & Sons: On July 6, 2017, staff of the North Carolina Division of Water Resources (DWR), Water Quality Regional Operations Section (WQROS), inspected the George L. Pless & Sons Dairy Farm and the permitted waste disposal system. We wish to thank John A. Pless, who was present and assisted during the inspection. The enclosed report should be self-explanatory; however, should you have any questions concerning this report, please contact me at (704) 663-1699. Sincerely, James B: Bealle III, Environmental Specialist Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources enclosure: Compliance Inspection Report dated July 6, 2017 ib State of North Carolina I Environmental Quality E Water Resources I Water Quality Regional Operations Mooresville Regional Office 1610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 704-663-1699 Division of Water Resources Division of Soil and Water Conservation ❑ Other Agency Facility Number: 130010- Facility Status: Inppection Type: Compliance Inspection Reason for Visit: Routine Active Date of Visit: 07106/2017 Entry Time: 01:00 pm Exit Time Farm Name: George L. Pless & Sons Dairy Farm Permit: AWC130010 Inactive Or Closed Date: County: Cabarrus Region: 2:30 pm Incident 0 Owner Email: ❑ Denied Access Mooresville Owner: George L Pless & Sons Phone: 704-782-2216 Mailing Address: 5901 Pless Rd Rockwell NC 28138 Physical Address: 5901 Pless Rd Rockwell NC 28138 Facility Status: M Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35' 30' 17" Longitude: 80' 29' 55" From the intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pless Rd. Farm on the right. Approximately 5 miles northeast of Kannapolis. Question Areas: Dischrge & Stream Impacts Waste Col, Stor, & heat Waste Application Records and Documents Other Issues Certified Operator: John A Pless Operator Certification Number: 21626 Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hour contact name John A. Pless Phone: 704-782-2216 On -site representative John A. Pless Phone: 704-782-2216 Primary Inspector. Inspector Signature: Secondary lnspoctor(a): Inspection Summary: 06/01/17 > Waste Analysis > N = 5.48 Lbs11000 Gallons 11l04116 > Waste Analysis > N = 3,20 Lbs11000 Gallons 05/24/16 > Soil Analysis U Phone: 7 63-1699 Exl Date: page: 1 0 Permit: AWC130010 Owner - Facility: George L Pless & 5on: Facility Number. 130010 Inspection Date: 07/08/17 Enpsection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity - Current promotions Cattle r I . Cattle - Milk Cow I 220 1 199 1 Total Design Capacity: 220 Total SSLW: 308,000 Waste Structures, Disignated Observed Type Identifier Closed Date Start Date Freeboard Freeboard Waste Pond W131 19.00 48.00 page: 2 Permit: AWC130010 Owner - Facility: George L Pless & San: Facility Number: 130010 Inspection Date: 07/06/17 Inppection Type: Compliance Inspection Reason for Visit: Routine Discharaes & Stream Impacts Yes No Na Ne 1. Is any discharge observed from any part of the operation? ❑ ❑ ❑ Discharge originated at: Structure ❑ Application Field ❑ Other ❑ a. Was conveyance man-made? ❑ ❑ 0 ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ❑ ❑ c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ❑ M ❑ 2. Is there evidence of a past discharge from any part of the operation? ❑ 0 ❑ ❑ 3. Were there any observable adverse impacts or potential adverse impacts to Waters of the ❑ M ❑ ❑ State other than from a discharge? Waste Collection Storage & Treatment Yes No Na No 4. Is storage capacity less than adequate? ❑ 0 ❑ ❑ If yes, is waste level into structural freeboard? ❑ 5. Are there any immediate threats to the integrity of any of the structures observed (Le.l large ❑ 0 ❑ ❑ trees, severe erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed and/or managed through a ❑ ❑ ❑ waste management or closure plan? 7. Do any of the structures need maintenance or. improvement? ❑ 0 ❑ ❑ 8. Do any of.the structures lack adequate markers as required by the permit? (Not applicable ❑ M ❑ ❑ to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ 0 ❑ ❑ maintenance or improvement? Waste Application Yea No Na Ne 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ 0 ❑ ❑ maintenance or improvement? 11. Is there evidence of incorrect application? ❑ ❑ ❑ If yes, check the appropriate box below. . Excessive Ponding? ❑ Hydraulic Overload? ❑ Frozen Ground? ❑ Heavy metals (Cu, Zn, etc)? ❑ PAN? ❑ Is PAN > 10%/10 lbs.? ❑ Total Phosphorus? ❑ Failure to incorporate manurelsludge into bare soil? ❑ Outside of acceptable crop window? ❑ Evidence of wind drift? ❑ Application outside of application area? ❑ page: 3 Permit: AWC130010 Owner - Facility: George L Pless & Sons Facility Number. 130010 Inspection Date: 07/06/17 Inpsection Type: Compliance Inspection Reason for Visit: Routine Waste Application) Crop Type 1 corn (silage) Crop Type 2 Fescue (Pasture) Crop Type 3 Small Grain (wheat, Barley, oats) Crop Type 4 Sudan Gress Crop Type 5 Timothy, orchard, & Rye Grass Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste ❑ 0 ❑ ❑ Management Plan(CAWNP)? 15. Does the receiving crop and/or land application site need improvement? ❑ ❑ ❑ 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre ❑ 013 ❑ determination? 17. Does the facility lack adequate acreage for land application? ❑ 0 ❑ ❑ 18. Is there a lack of properly operating waste application equipment? ❑ E ❑ ❑ Records and 6ocuments rea No No Na 19. Did the facility fail to have Certificate of Coverage and Permit readily available? ❑ ■ ❑ - ❑ 20. Does the facility fail to have all components of the CAWMP readily available? ❑ N ❑ ❑ If yes, check the appropriate box below. WUP? ❑ Checklists? Design? ❑ Maps? ❑ Lease Agreements? Other? ❑ If Other, please specify 21, Does record keeping need improvement? ❑ N ❑ ❑ If yes, check the appropriate box below. Waste Application? ❑ Weekly Freeboard? ❑ Waste Antllysis? ❑ Soil analysis? ❑ Waste Transfers? ❑ Weather code? ❑ Rainfall? ❑ page: 4 Permit: AWC130010 Owner - Facility : George, L Pless & SonE Facility Number. 130010 Inspection Date: 07/06/17 Inpsection Type: Compliance Inspection Reason for Visit: Routine Records and Doguments Yea No No No Stocking? ❑ Crop yields? ❑ 120 Minute inspections? ❑ Monthly and 1" Rainfall Inspections [] Sludge Survey ❑ 22. Did the facility fail to install and maintain a rain gauge? ❑ 0 ❑ ❑ 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment ❑ ❑ 0 ❑ (NPDES only)T 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ ■ ❑ ❑ 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check the ❑ ON ❑ appropriate box(es) below: Failure to complete annual sludge survey ❑ Failure to develop a POA for sludge levels ❑ Non-oompliant sludge levels in any lagoon ❑ List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ M Cl ❑ 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? ❑ ❑ ❑ Other lssues Xes No No No 28. Did the facility fail to properly dispose of dead animals within 24 hours and/or document ❑ ❑ ❑ and report mortality rates that exceed normal rates? 29. At the time of the inspection did the facility pose an odor or air quality concern? If yes, ❑ 0 ❑ ❑ contact a regional Air Quality representative immediately. 30. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ M ❑ ❑ (i.e., discharge, freeboard problems, over -application) 31. Do subsurface file drains exist at the facility? ❑ ❑ ❑ If yes, check the appropriate box below. Application Field ❑ Lagoon / Storage Pond ❑ Other ❑ If Other, please specify 32. Were any additional problems noted which cause non-compliance of the Permit or ❑ 0 ❑ ❑ CAWM P? 33. Did the Reviewerlinspector fail to discuss reviewlinspection with on -site representative? ❑ ❑ ❑ . 34. Does the facility require a follow-up visit by same agency? ❑ ❑ ❑ page: 5 y "ramp ' :Division of `?Vater'QUauty Facility Ntttnber "� V{� O Division of Soil andWaterConservat[on. Type of Visit: 4WCompliance Inspection 0 Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit: (9 Routine 0 Complaint 0 Follow-up 0 Referral 0 Emergency 0 Other 0 Denied Access b ;tr9 pcaV3 Date of Visit: �I _t� t Arrival Time: 1 Departure Time: t g C` unty:tgC1°� �5 Region . Farm Name: t L� g -%A t2 Owner Email: Owner Name: jc-,YkV \ — 1 eS J - Prone: Mailing Address: Physical Address: Facility Contact: Title: Onsite Representative: -Jbk P\- Certified Operator: Back-up Operator: Location of Farm: Latitude: Phone: Integrator: Certification Number: Certification Number: Longitude: . xx ,I I1j 1 y '1' 1 1 �: ■ f � . uC � ■ � � - � � _- -� F ■ r * -- ■ 1 -- *fir ■ 4 4 1 1 -- S!.` Rf � Discharees and Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes�Wo ❑ NA ❑ NE Discharge originated at: ❑ Structure ❑ Application Field ❑ Other: a. Was the conveyance man-made? ❑ Yes ❑ No ❑ NE b. Did the discharge reach waters of the State? (If yes, notify DWQ) ❑ Yes' ❑ No �NA ❑ NE c. What is the estimated volume that reached waters of the State (gallons)? d. Does the discharge bypass the waste management system? (If yes, notify DWQ) ❑ Yes ❑ No t;QAA ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑ Yes o ❑ NA ❑ NE 3. Were there any observable adverse impacts or potential adverse impacts to the waters ❑ Yes �do ❑ NA ❑ NE of the State other than from a discharge? Page I of 3 21412011 Continued A jFacRq Number: jDate of Inspection: Waste Collection & Treatment 4. Is -storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? ❑ Yes .��Vo ❑ NA ❑ NE repo'lTe�� a. If yes, is waste level into the structural freeboard? ❑Yes ❑ No ❑ NE Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? ❑ Yes [] NA ❑ NE (i.e., large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a ❑ Yes No ❑ NA ❑ NE waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes _ o ❑ NA ❑ NE 8. Do any of the structures lack adequate markers as required by the permit? ❑ Yes L'1�''0 ❑ NA ❑ NE (not applicable to roofed pits, dry stacks, and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes 1 g0 DNA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes L-ffo ❑ NA ❑ NE maintenance or improvement?. 11. Is there evidence of incorrect land application? If yes, check the appropriate box below. ❑ Yes 2440 ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs. ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Drift ❑ Application Outside of Approved Area 12. Crop Types): 13. Soil Type(s): 14. Do the receiving crops differ from those designated in the CAWMP? C/�C7 a 15. Does the receiving crop and/or land application site need improvement? 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acres determination? 17. Does the facility lack adequate acreage for land application? 18. Is there a lack of properly operating waste application equipment? Required Records & Documents 19. Did the facility fail to have the Certificate of Coverage & Permit readily available? 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check the appropriate box. ❑ Yes �10 NA ❑ NE ❑ Yes ❑ NE ❑ Yes ❑ NA ❑ NE ❑ Yes o ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes �lo ❑ NA ❑ NE aps Lease Agreements ❑ Other: �21. es record keeping need improvement? If yes, check the a propriate box below. Yes Q NA NE aste Application O'6dee d Waste Analysis Soil Analysis ransfers er Code ❑ Ra' []Stocking ❑ Crop Yield ❑ 120 Minute Inspections ❑ Montfdy. Inspections ❑ Sludge Survey 22. Did the facet at o install and maintain a rain gauge? ❑ Yes �o ❑ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No ❑ NE Page 2 of 3 21412011 Continued i Faciii Number: jDate of Inspection: � � - 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ Yes ❑ NA ❑ NE 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check ❑ Yes No t§kr❑ NE the appropriate boxes) below. ❑ Failure to complete annual sludge survey ❑Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ Yes NA ❑ NE 27. Did the facility fail to secure a phosphorus loss assessments (PLAT) certification? [:]Yes [] No NE Other Issues 28. Did the facility fail to properly dispose of dead-aainms with 24 hours and/or document ❑ Yes o ❑ NA ❑ NE and report mortality rates that were higher than normal? 29. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes Qzbo ❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify the Regional Office of emergency situations as required by the 6❑ Yes NA ❑ NE permit? (i.e., discharge, freeboard problems, over -application) 31. Do subsurface tile drains exist at the facility? If yes, check the appropriate box below. ❑ Yes � ❑ NA ❑ NE ❑ Application Field ❑ Lagoon/Storage Pond ❑ Other; 32. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes DR: o ❑ NA ❑ NE 33. Did the Reviewer/Inspector fail to discuss review/inspection with an on -site representative? ❑ Yes NA ❑ NE 34. Does the facility require a follow-up visit by the same agency? ❑ Yes 2 o ❑ NA ❑ NE Comments (refer to`questi6n #): Explain any YES _answers hiiftr'any additional rec6r inendatlons'or any other comments s Use,d r'aw'iiig s`of facility to: better ex lain Atuatlons:(use additionah ages as'necessary): s/! GA o2f c O i r Reviewer/Inspector Name: Phone: Reviewer/inspector Signature: Date: Page 3 of 3 21412011 ,; ;w Water Resources ENVIRONMENTAL QUALITY January 6, 2016 George L. Pless & Sons George L. Pless & Sons Dairy Farm 5901 Pless Road Rockwell, NC 28138 kAT GgCR01 Yi DONALD R. VAN DER VAART Secrtaq S. JAY ZIMMERMAN Re: COMPLIANCE INSPECTION Pless & Sons Dairy Farm/Facility 13-10 General Permit AWC130010 Cabarrus County Dear George L. Pless & Sons: t hrecenr On November 18, 2015, staff of the North Carolina Division of Water Resources (D)XrR), Water Quality Regional Operations Section (WQROS), inspected the George L. Pless & Sons Dairy Farm and the permitted waste disposal system. We wish to thank John A. Pless, who was present and assisted during the inspection. The enclosed report should be self-explanatory; however, should you have any questions concerning this report, please contact me at (704) 663-1699. James B. Bealle III, Environmental Specialist Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, NCDEQ enclosure: Compliance Inspection Report dated November 18, 2015 jb State of North Carolina E Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional Office � 610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 704 663 1699 M Division of Water Resources ❑ Division of Soil and Water Conservation ❑ Other Agency Facility Number: 130010 Facility Status: Active Permit AWC130010 El Denied Access Inssectlon Type: Compliance Inspection Inactive Or Closed Date: Reason for Vlsll Routine County: Cabarrus Region: Mooresville Date of Visit: 11/18/2015 Entry Time: 04:00 pm Exit Time: 6:30 pm Incl dent # Farm Name: George L. Pleas & Sons Dairy Farm Owner Email: Owner: George L Pleas & Sons Phone: 704-782-2216 Mailing Address: 5901 Pleas Rd Rockwell NC 28138 Physical Address: 5901 Pleas Rd Rockwell NC 28138 Facility Status: Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35° 30' 17" Longitude: 80° 29' 55" From the intersection of Pleas Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pleas Rd. Farm on the right. Approximately 5 miles northeast of Kannapolis. Question Areas: Dischrge & Stream impacts Waste Col, Star, & Treat Waste Application Records and Documents Other Issues Certified Operator: John A Pleas Operator Certification Number. 21626 Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hour contact name John A. Pleas Phone: 704-782-2216 On -site representative John A. Pleas Phone : 704-782-2216 Primary Inspector: James Inspector Signature: Secondary Inspector(s): Inspection Summary: 10106/15 > Waste Analysis > N = 4.26 Lbs11000 Gallons 06/02/15 > Waste Analysis > N = 5.29 Lbs/1000 Gallons 06/03/15 > Soil Analysis ib Phone- 704-663-1699 Exl- Date page: 1 Permit: AWC130010 Owner - Facility : George L Pless & Son_ Facility Number: 130010 Inspection Date: 11/18/15 Inpsection Type: Compliance Inspection Reason for Visit: Routine Regulated Oparstions Design Capacity Current promotions Cattle Cattle - Milk Cow 220 205 Total Design Capacity: 220 Total SSLW: 308,000 Waste Structures Disignated Observed Type Identifier Closed Date Start Date Freeboard Freeboard Waste Pond WP1 18.00 48.00 page: 2 Permit: AWC130010 Owner- Facility : George L Pless & San: Facility Number: 130010 Inspection Date: 11/18/15 Inpsection Type: Compliance Inspection Reason for Visit: Routine Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: Structure Application Field Other a. Was conveyance man-made? b. Did discharge reach Waters of the State? (if yes, .notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (if yes, notify DWQ) Z Is there evidence of a past discharge from any part of the operation? 3. Were there any observable adverse impacts or potential adverse impacts to Waters of the State other than from a discharge? Waste Collection, Storage & Treatment 4. Is.storage capacity less than adequate? If yes, is waste level into structural freeboard? 5. Are there any immediate threats to the integrity of any of the structures observed (I.aJ large trees, severe erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed and/or managed through a waste management or closure plan? 7. Do any of the structures need maintenance or improvement? & Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or improvement? WasteApalication 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. Excessive Ponding? Hydraulic Overload? Frozen Ground? Heavy metals (Cu, Zn, etc)? PAN? Is PAN > 10%110 lbs.? Total Phosphorus? Failure to incorporate manure/sludge into bare soil? Outside of acceptable crop window? Evidence of wind drift? Application outside of application area? ft d ❑ [Is ❑ ❑■❑❑ ❑■❑❑ Yip, No Na No ❑ ME] ❑ El ❑ Mo ❑ ❑ M ❑ ❑ ❑ MCI ❑ ❑ MCI ❑ ❑ M ❑ ❑ Yes No Na Ne ❑ M ❑ ❑ ❑ M ❑ ❑ page: 3 Permit: AWC130010 Owner - Facility : George L Pless & Son: Facility Number: 130010 Inspection Date: 11/18/16 Inppection Type: Compliance Inspection Reason for Visit: Routine Waste Application Yes No .No No Crop Type 1 Com (Silage) Crop Type 2 Fescue (Pasture) Crop Type 3 Small Grain (wheat Barley, Oats) Crop Type 4 Sudan Grass Crop Type 5 Timothy, Orchard, & Rye Grass Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste ❑ E ❑ ❑ Management Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? ❑ ❑ ❑ 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre ❑ ❑ ❑ determination? 17. Does the facility lack adequate acreage for land application? ❑ ❑ ❑ 18. Is there a lack of properly operating waste application equipment? ❑ 0 ❑ ❑ Records and Documents Yes No NaN 19. Did the facility fail to have Certificate of Coverage and Permit readily available? ❑ 0 ❑ ❑ 20. Does the facility fail to have all components of the CAWMP readily available? ❑ E ❑ ❑ If yes, check the appropriate box below. WUP? ❑ Checklists? ❑ Design? ❑ Maps? ❑ Lease Agreements? ❑ Other? ❑ If Other, please specify 21. Does record keeping need improvement? ❑ ❑ ❑ If yes, check the appropriate box below. Waste Application? ❑ Weekly Freeboard? ❑ Waste Analysis? ❑ Soil analysis? ❑ Waste Transfers? ❑ Weather code? ❑ Rainfall? ❑ page: 4 Permit: AWC130010 Owner - Facility : George L Pless & Son: Facility Number: 130010 Inspection Date: - 11/18/15 Inspection Type: Compliance Inspection Reason for Visit: Routine Records and Documents Yea No Na me Stocking? ❑ Crop yields? ❑ 120 Minute inspections? ❑ Monthly and 1" Rainfall Inspections ❑ Sludge Survey ❑ 22. Did the facility fail to install and maintain a rain gauge? ❑ ■ ❑ ❑ 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment ❑ ❑ 0 ❑ (NPDES only)? 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ ❑ ❑ 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check the ❑ ❑ ❑ appropriate box(es) below: Failure to complete annual sludge survey ❑ Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon ❑ List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ ❑ ❑ 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? ❑ ❑ ■ ❑ Other lssues Yee No Na NQ 28. Did the facility fail to properly dispose of dead animals within 24 hours and/or document ❑ 0 ❑ ❑ and report mortality rates that exceed normal rates? 29. At the time of the inspection did the facility pose an odor or air quality concern? If yes, ❑0 ❑ ❑ contact a regional Air Quality representative immediately. 30. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ ■ ❑ ❑ (i.e., discharge, freeboard problems, over -application) 31. Do subsurface the drains exist at the facility? ❑ N ❑ ❑ If yes, check the appropriate box below. Application Field ❑ Lagoon 1 Storage Pond ❑ Other ❑ If Other, please specify 32. Were any additional problems noted which cause non-compliance of the Permit or ❑m Cl ❑ CAWMP? 33. Did the Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ ❑ ❑ 34. Does the facility require a follow-up visit by same agency? ❑ ❑ ❑ page: 5 Water Resources ENVIRONMENTAL QUALITY George L. Pless & Sons George L. Pless & Sons Dairy Farm 5901 Pless Road Rockwell, NC 28138 Dear George L. Pless & Sons: PAT�MCCRORN �Got�mdr DONALD R. VAN DER VAART ACMWry S. JAY ZIMMERMAN December 2, 2016 Director Re: COMPLIANCE INSPECTION• Pless & Sons Dairy Farm/Facility 13-10 General Permit AWC130010 Cabarrus County On September 29, 2016, staff of the North Carolina Division of Water Resources (DWR),'.Water Quality Regional Operations Section (WQROS), inspected the George -L. Pless & Sons Dairy Farm and the permitted waste disposal. system*. We wish to thank John 'A. Pless; who was present and assisted during the inspection. The enclosed report should be self-explanatory; however, should you have any questions concerning this report, please contact me at (704)'663-1699. Sincerely,' James B. Bealle III, Environmental Specialist Mooresville Regional Office Water Quality Regional Operations Section Division of -Water Resources enclosure: Compliance Inspection Report dated September 29, 2016 Jb State of North Carolina Environmental Quality I water Resources I water Quality Regional OpeTadons. MooresvWc Regional Office 610 East Center Avenue, Suits M l I Mooresville, North Carolina 28115 704 663.160 Division of Water Resources _ - Division of Soil and Water'Conservation ' 0 Other Agency Facility Number: 130010 Facility Status: Active Permit AWC130010 i� Denied Access Inpsection Type: Compliance Inspection Inactive Or Closed Date: Reason for Melt Routine County: Cabarrus Region: Mooresville Date of V19lt: 09/29/2016 Entry Time: 01:00 pm Exit Time: 2:30 pm Incident # Farm Name: George L. Pleas & Sons Dairy Farm Owner Email: Owner. George L Pleas & Sons Phone: 704-782-2216 Mailing Address: 5901 Pleas Rd Rockwell NC 28138 Physical Add rose. 5901 Pleas Rd Rockwell NC 28138 Facility Status: Compliant Not Compliant Integrator: Location of Farm- Latitude: 35° 30' 17" Longitude:' 80° 29' 55" . From the intersection of Pleas Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pleas Rd. Farm on the right. Approximately 5 miles northeast of Kannapolls. Question Areas: Dischrge & Stream Impacts Waste Col, Stor, & Treat Waste Application Records and Documents Other Issues Certified Operator: John A Pleas Operator Certification Number. 21626 Secondary OIC(s): On -Site Representative(#): Name Title Phone 24 hour contact name John A. Piess Phone: 704-782-2216 On -site representative John A. Pleas Phone: 704-782-2216 Primary Inspector Inspector Signature: Secondary Inspector(s): Inspection Summary: 05/27/16 > Waste Analysis > N = 3.72 Lba11000 Gallons 10/06/15 > Waste Analysis > N = 4.26 Lbs/1000 Gallons 05/24/16 > Soil Analysis }b Phone: 704-6 3=1 fi99 F..:d Date: cow page: 1 Permit: AWC130010 Owner - Facility : George L Pless $ Sans Facility Number. 130010 Inspection Date: 09/29/16 Inspection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity Currant promotions Cattle . ~ Cattle -Milk Caw 220 195 Total Design Capacity: 220 Total SSLW: 308,000 Waste Structurse Dlsignated Observed Type Identifier Closed Date Start Date Freeboard Fraaboard Waste Pond WP1 19.00 40.00 Permit: AWC130010 Owner - Facility : George L Pless & Sons Facility Number. ' 130010 Inspection Date: 09/29/16 lnpseebon.Type: . Compliance Inspection Reason for Visit: Routine - Qischames & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: Structure Application Field Other a. Was conveyance man-made? b. Did discharge reach Waters of the State? (if yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (if yes, notify DWQ) 2. Is theme evidence of a past discharge from any part of the operation? 3. Were there any observable adverse impacts or potential adverse impacts to Waters of the State other than from a discharge? Waste Collection, Storage & Treatment 4. Is storage capacity less than adequate? If yes, is waste level into structural freeboard? 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed andlor managed through a waste management or closure plan? 7. Do any of the structures need maintenance or improvement? 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, dry stacks and/or wet stacks) 9.. Does any part of the waste management system -other than the waste structures require maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. Excessive Ponding? Hydraulic Overload? Frozen Ground? Heavy metals (Cu, Zn, etc)? PAN? Is PAN > 10%/10 lbs.? Total Phosphorus? Failure to incorporate manurelsludge into bare soil? Outside of acceptable crop window? Evidence of wind drift? . Application outside of application area? Yee No No No " ❑ ■ El El ❑❑•❑ i" 1❑ No Na He ❑ ME1 ❑ - ' El, ■❑ ❑ ❑ "■ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ '❑ Yea No Na No page: 3 Permit: AWC130010 -Owner- Facility: George L Pless & Son: Facility Number. 130010 Inspection Date: 09/29/16 Inppection Type: Compliance Inspection Reason for Visit: Routine - Waste ARR110 l20 Yn No No No Crop Type 1 Com (silage) Crop Type 2 Fescue (Posture) Crop Type 3 Small Grain (wheat Barley, oats) Crop Type 4 Sudan Grass Crop Type 5 Timothy, Orchard, 5 Rye Grass Crop Type 6. Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Sail Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste ❑ E ❑ ❑ Management Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? ❑ 0 ❑ ❑ 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre ❑ ❑ ❑ determination? 17.hDoes the facility lack adequate acreage for land application? ❑ E ❑ ❑ 18. Is there a lack of properly operating waste application equipment? ❑ 0 ❑ ❑ Records end Documents v�py Ne 19.'Did the facility fail to have Certificate of Coverage and Permit readily available? ❑ � ❑ ❑ 20. Does the facility fail to have all components of the CAWMP readily available? ❑ 0 ❑ ❑ If yes, check the appropriate box below. WUP? ❑ Checklists? ❑ Design? ❑ Maps? ❑ Lease Agreements? ❑ Other? ❑ If Other, please specify 21. Does record keeping need improvement? ❑ ❑ ❑ If yes, check the appropriate box below. Waste Application? ❑ Weekly Freeboard? ❑ Waste Analysis? ❑ Soil analysis? ❑ Waste Transfers? ❑ Weather code? ❑ ` Rainfall? ❑ page: 4 z Permit: AWC 130010 Owner - Facility : George L Piess & Son: Facility Number: Inspection Date: 09/29/16 Inpsection Type: Compliance Inspection Reason for Visit: 130010 Routine Records and Documents _ Yes No Na Na Stocking? ❑ Crop yields? ❑ 120 Minute inspections? . ❑ Monthly and 1" Rainfall Inspections ❑ Sludge Survey ❑ 22. Did the facility fail to install and maintain a rain gauge? ❑ ❑ ❑ 21 If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment ❑ ❑ M ❑ (NPDES only)? 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ ❑ ❑ 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check the ❑ ❑ ❑ appropriate box(es) below: -Failure to complete annual sludge survey ❑ Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon ❑ List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ M ❑. ❑ 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? ❑ ❑ 0 ❑ Other Issues Yea_NO Na No 28. Did the facility fail to properly dispose of dead animals within 24 hours and/or document ❑ ❑ ❑ and report mortality rates that exceed normal rates? 29. At the time of the inspection did the facility pose an odor or air quality concern? If yes, ❑ 0 ❑ ❑ contact a regional Air Quality representative immediately. 30. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ 01111 (i.e., discharge, freeboard problems, over -application) 31. Do subsurface file drains exist at the facility? ❑ [] [] If yes, check the appropriate box below. Application Field ❑ Lagoon I Storage Pond ❑ Other ❑ If Other, please specify 32. Were any additional problems noted which cause non-compliance of the Permit or ❑M ❑ ❑ CAWMP? 33. Did the Reviewerfinspector fail to discuss review/inspection with on -site representative? ❑ ❑ ❑ 34. Does the facility require a follow-up visit by same agency? ❑ ❑ ❑ page: 5 Type of Visit: Wompliance Inspection Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit: # Routine 0 Complaint 0 Follow-up 0 Referral 0 Emergency 0 Other 0 Denied Access Date of Visit: Arrival Time: Departure Time: 01% Region: Farm Name: L� �nS Owner Email: Owner Name: Phone: J Mailing Address: Physical Address: Facility Contact: Title: Onsite Representative: Integrator: Phone: Certified Operator: J � Leo Certification Number: Back-up Operator: Certification Number: Location of Farm: Latitude: Longitude: Design Current Design Current Design Current Swine Capacity Pop. Wet Poultry Capacity Pop. Cattle Capaefty �0 .� Wean to Finish Layer ai Cow Wean to Feeder Non -Layer ai Calf Feeder to Finish D ' Heifer Farrow to Wean Design Current Cow Farrow to Feeder D . P�oultt. Ca aeI P,o Non -Dairy Farrow to Finish rD Layers - Beef Stocker Gilts Non -Layers 113eef Feeder Boars -- - - - - - - -- - Pullets ._ Beef. Brood Cow --I - -- Turkeys Other . TurkeyPoults Other - Other Discharees and Stream Impacts 1. Is any discharge observed from any part of the operation? [] Yesarl&] NA ❑ NE Discharge originated at: ❑ Structure ❑ Application Field ❑ Other: a. Was the conveyance man-made? ❑ Yes ❑ No ❑ NE b. Did the discharge reach waters of the State? (If yes, notify DWQ) ❑ Yes ❑ No ❑ NE c. What is the estimated volume that reached waters of the State (gallons)? d. Does the discharge bypass the waste management system? (If yes, notify DWQ) ❑ Yes ❑ No A [ NE 2. Is there evidence of a past discharge from any part of the operation? ❑ Yes o ❑ NA ❑ NE 3. Were there any observable adverse impacts or potential adverse impacts to the waters ❑ Yes o ❑ NA ❑ NE of the State other than from a discharge? Pagel of 3 - 21412011 Continued Facility Number: - Date of Inspection: Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? ❑ Yew ❑ NA ❑ NE a. If yes, is waste level into the structural freeboard? ❑ Yes ❑ NA ❑ NE Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): j 5. Are there any immediatemtegn of any of the structures observed? ❑ Yes NA ❑ NE (i.e., large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a ❑ ❑ NA ❑ NE waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes o ❑ NA ❑ NE 8. Do any of the structures lack adequate markers as required by the permit? ❑Yes o ❑ NA ❑ NE (not applicable to roofed pits, dry stacks, and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require [] Yes �No❑ NA ❑ NE maintenance or improvement? Waste A lication 10, Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes N o [] NA ❑ NE —...niaintenance.or_imnrovement?�� µ- � __ _ _ - 11. Is there evidence of incorrect land application? If yes, check the appropriate box below. ❑ Yes ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, ,Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs. ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window _ ❑ Eviden e f W' d Drift ❑ Application Outside of Approved Area cs� 12. Crop Type(s): 13. Soil Type(s): I� Q 14. Do the receiving crops differ from those designated in the CAWMP? d`�/ ❑ Yes ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement e ❑ NA ❑_NE 16. Did the facility fail to secure and/or operate per the irrigation design or ble ❑ o A NE acres determination? 17. Does the facility lack adequate acreage for land application? ❑ Ye o NA ❑ NE 18. Is there a lack of properly operating waste application equipment? ❑ Ye ❑ NA ❑ 'NE Required Records & Documents 19. Did the facility fail to have the Certificate of Coverage & Permit readily available? ❑ Yes ❑ NA ❑ NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Ye ❑ NA ❑ NE the appropriate box. ecklists Lj Design ❑ Maps ❑ZA5P2Survey the , 21. Do record keeping need improv ent? If yes, check the a le ❑ NA ❑ NE aste Application eekly Fre oard aste Analysisaste s er eather Code b46infall oc g p Yield 0 Minute Impectionsl Inspections ludge Survey 22.'Did the facility fail to install and maintain a rain gauge? ❑ Yes h%N,o ❑❑ NA ❑ NE ; 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No A ❑ NE Page 2 of 3 21412011 Continued - .1 Facility Number: - Date of Inspection: 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ Yeses o .❑ NA NE 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check ❑ Yes ❑ N A ❑ NE the appropriate box(es) below. ❑ Failure to complete annual sludge, survey ❑ Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ Yes o ❑ NA ❑ NE 27. Did the facility fail to secure a phosphorus loss assessments (PLAT) certification? ❑ Yes [] No ❑ NA ❑ NE Other Issues 28. Did the facility fail to properly dispose of dead animals with 24 hours and/or document ❑ Yes o ❑ NA ❑ NE and report mortality rates that were higher than normal? 29. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes ,�To ❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify the Regional Office of emergency situations as required by the ❑ Ye No NA ❑ NE permit? (i.e., discharge, freeboard problems, over -application) 31. Do subsurface tile drains exist at the facility? If yes, check the appropriate box below. ❑ Yes ❑ NA [] NE ❑ Application Field ❑ Lagoon/Storage Pond ❑ Other: 32. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes o ❑ NA ❑ NE 33. Did the Reviewer/Inspector fail to discuss review/inspection with an on -site representative? ❑ Yes ❑ N ❑ NE 34. Does the facility require a follow-up visit by the same agency? ❑Yes _ �❑ NA ❑, NE.___.. Comments (refer<to questlon #t Explain any YES 'answers and/or any additional recommendations or any other comments Use drawinis of facilityao better'explain situations.{use.additlo6AI a es.as necessary)." os- H, �-ZG kj V0 c �0' oS/P_L4/ l6 s ReviewerAnspector Name: Phone: . Reviewer/Inspector Signature: Page 3 of 3 Date: 21412011 • - a ,. ,� - _ ..°.' ,.,.. .;�- :DIvision•of Wliter Oualityr. 'r 3° Facility. Number. �J 0 Division of So1I and Water Conservation.., x her A O of gency _ Type of Visit: 0 Compliance Inspection 0 Operation Review Q Structure Evaluation Q Technical Assistance Reason for Visit: ARoutine O Complaint O Follow-up O Referral O Emergency O Other O Denied Access Date of Visit: 7 L Arrival Time:@ Departure Time: County: { Region: Farm Name: L N4*-3 Owner Email: Owner Name: ` QS� Phone: _ Mailing Address: Physical Address: Facility Contact: Title: Onsite Representative: Certified Operator: Back-up Operator: Location of Farm: Latitude: Phone: Integrator: Certification Number: 2 Certification Number: Longitude: r T Design 'Current Design � �Curre4t Design'' Currenfu Ravine - r` namty ' Pan- - We 'pol It - Ca- acity Pop Catile ' Ca acity No' Wean to Finish Wean to Feeder Feeder to Finish Farrow to Wean Farrow to Feeder Farrow to Finish Gilts 'sa- [ [Boars Other �._ Other ry P P P, Layer - Non -Layer Design ..; Current Dry Poultry Cava city, . Pop. . Pullets Turkevs Other Poults Other - Discharzes and Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other: a. Was the conveyance man-made? b. Did the discharge reach waters of the State? (If yes, notify DWQ) ��tairy Cow Calf —'Dairy Dairy Heifer Dry Cow Non -Dairy Beef Stocker Beef Feeder Beef Brood Cow ❑ Yes o NA ❑ NE ❑ Yes [:]No ONE ❑ Yes [:]No �A ❑ NE c. What is the estimated volume that reached waters of the State (gallons)? d. Does the discharge bypass the waste management system? (If yes, notify DWQ) ❑ Yes ❑ No ❑ NA ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑ Yes 7tP4 ❑ NA ❑ NE 3. Were there any observable adverse impacts or potential adverse impacts to the waters. ❑ Yes No A ❑ NE of the State other than from a discharge? i�. Page 1 of 3 21412011 Continued Facifity Number: - Date of inspection: Waste Collection & Treatment 4. Is itorage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. If yes, is waste level into the structural freeboard? Stru ctura l Fier: 'ay?: Designed Freeboard (in): Observed Freeboard (in): Structure 2 Structure 3 Structure 4 5. Are there any immediate threats to the integrity of any of the structures observed? (i.e., large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not property addressed and/or managed through a waste management or closure plan? ❑ Ye No ❑ NA NE [] Yes ❑ No ❑ NE Structure 5 Structure 6 ❑ Yes o ❑ NA ❑ NE ❑ Yes jg�o ❑ NA ❑ NE If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes � ❑ NA ❑ NE 8. Do any of the structures lack adequate markers as required by the permit? ❑ Yes o ❑ NA [] NE (not applicable to roofed pits, dry stacks, and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes ❑ NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need 0 Ye NA ❑ NE maintenance or improvement? I I. Is there evidence of incorrect land application? If yes, check the appropriate box below. [] Ye o ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs. ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window' ❑ Evide of Wind rift ❑ Application Outside of Approved Area 12. Crop Type(s): S 13. Soil Type(s): 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes o ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable ❑ Yes ❑ No �A ❑ NE acres determination? 17. Does the facility lack adequate acreage for land application? ❑ Ye ❑ NA ❑ NE 18. Is there a lack of properly operating waste application equipment? ❑ Ye ❑ NA ❑ NE Reciuired Records & Documents 19. Did the facility fail to have the Certificate of Coverage & Permit readily available? 20. Does the facility fail to have al components of the CA readily available? If ye check the appropriate box. n—Yes;❑ NA ❑ NE ❑ Yes No ❑ NA ❑ NE ❑ ists Design Maps ease Agreements MOther 21. Does record keeping need im ment? If yes, check the appropriate box below. rn Yes ❑ NA ❑ NE ast pplication Weekly Freeboard aste Analysis oil An s ather Code ainfall �ocking rop Yield 0 Minute Inspections n ly and 1" Rainfall Inspections udge Survey 22. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑ No [3 NA ❑ NE 23. if selected, did the facility fail to install and maintain raiiibreakers on irrigation equipment? ❑ Yes ❑ No ❑ NA ❑ NE Page 2 of 3 21412011 Continued [Facility Number: - Date of Inspection: { 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ Yes No ❑ NA ❑ NE. 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check ❑ Yes ❑ No ❑ NE the appropriate box(es) below. ❑ Failure to complete annual sludge survey [] Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ Yes NA NE 27. Did the facility fail to secure a phosphorus loss assessments (PLAT) certification? ❑ Yes [] No rA NE Other Issues 28. Did the facility fail to properly dispose of dead animals with 24 hours and/or document ❑ Yes ❑ NA ❑ NE and report mortality rates that were higher a�Et normal? 29. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes CNo❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify the Regional Office of emermenc ons as required by the El Yes lo~ [] NA ❑ NE permit? (i.e., discharge, freeboard problems, over-app ication) 31. Do subsurface tile drains exist at the facility? If yes, check the appropriate box below. ❑ Yes To ❑ NA ❑ NE ❑ Application Field ❑ Lagoon/Storage Pond ❑ Other: 32. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes No ❑ NA ❑ NE 33. Did the Reviewer/Inspector fail to discuss review/inspection with an on -site representative? ❑ Yes ❑ NE 34. Does the facility require a follow-up visit by the same agency? ❑ Yes o ❑ NA ❑ NE Comments (refer td question tfj: Explain any YES,answers and/or "any additional re.Ommendatfons.or any, other comments F 3 Use,drawin s of facilf . to better.ez lain situations, use addltional a es as necessary) g tJ' { g ' p [j!�O �1/ C4r�_ =,tAT cbis/iy/'S6 "S.w Reviewer/Inspector Name: Phone: Reviewer/Inspector Signature: Page 3 of 3 Date: 21412011 Producer: Facility Number: Location: Telephone: Type Operation: Number of Animals: (Design Capacity) Storage Structure: Application Method: ANIMAL WASTE UTILIZATION PLAN GEORGE PLESS & SONS DAIICIT-- 13-10 5901 Pless Road Rockwell, NC 28138 704-782-2216 Existing Dairy Milk Cows 220.00 head Waste Storage Structure I I -- 4�02 7.0 n RMEINED I DENR I DWQ AWim-pRnTF:r-n WR;:r- ON APR 0 3 2I1t�q Irrigation and Broadcast (surface and incorporated) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are needed so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2.- Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at greater than S tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. George Pless & Sons Dairy Page 1 04/30/03 ,\ 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injection the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The established acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED ,PER 150 DAYS (gallons) 220 head x 14.6 gal/head/day x 150 days x 18 hrs on lot/24 hrs/day = 361,350 gals /150 days WASTE WATER PER 150 DAYS (gallons) 200 gal/day x 150 days = 30,000 gals /150 days NORMAL RUNOFF (gallons) 0.2 ac x 16.1" = 3.22 acre -inch / 12"/ft = r0.268 ac-ft x 43,560 fl /ac = 11689.6 ft' 11688.6 ft3 z 7.48 gal/ft3 = 87,431 gals / 150 days HEAVIEST 5 MONTHS OF RAINFALL (gallons) 21.5" Rain — I6.67' Evap = 4.83" / 12"per ft. = 0.403 ft x 17072 ft' S.A. = 6880 ft 6880 ft3 7.48 gallft' = 51,462 gals / 150 days VOLUME OF 25 YEAR / 24 HOUR STORK EVENT (gallons) Runoff Area 5.8" x 0.2 ac / 12"per ft. = 0.97 ac-ft. x 43,560 ft3 / ac-ft = 4225 ft3 = 31,605 gals Pond Surface George Pless & Sons Dairy Page 2 04/30/03 ANIMAL WASTE UTILIZATION PLAN 6.0" x 0.4 ac 112"per ft. = 0.2 ac-ft. x 43,560 ft3 / ac-ft = 8712 ft3 x 7.48 gal/ft3 = 65,166 gal. TOTAL WASTE STORAGE NEEDED PER 150 DAYS (gallons) 361,350 gals A.W. + 30,000 gals Parlor + 87,431 gals R.O. + 51,462 gals Precip + 31,605 gals 25/24 R.G. + 65,166 gals 25/24 Pond SA = 627,014 gals TOTAL "AS BUILT" STORAGE AVAILABLE (gallons) Waste Holding pond size - 675,413 gallons (90,055 cubic feet) AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCEDPER YEAR 627,014 gals/ 150 Days x 365 days/year x 15.4 lbs N A 000ga1= 19,870 lbs N / year Applying the above arnount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1. ACRES OPERATED BY PRODUCER: TRACT FIELD SOIL CROP RYE LBS N I ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 473 1 Ch PASTURE 4.0 30 3.1 372 MAR - Fescue TUNE SEPT DEC 473 2a Ch CORN SIL / 22 10 0.5 110 APR- TULY RYE 4.0 30 60 SEPT- NOV FEB- APR 473 2b Ch CORN SIL f 22 10 4.5 990 APR- TULY RYE 4.0 30 540 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 3 04/30/03 TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 473 3 Ch PASTURE 4.0 30 4.4 528 MAR - Fescue JUNE SEPT- DEC 473 4 Ch BARLEY / 35 1.5 9.6 504 SEPT- CcD2 NOV RYE / 4.0 30 1152 FEB- APR SUDAN 4 45 1728 473 5 CcB2 CORN SIL / 18 10 7.7 I386 APR- 3ULY RYE 4.0 30 924 SEPT- NOV FEB- APR 473 6 CcB2 PASTURE 4.5 30 5.3 715 MAR - Fescue NNE S EPT� DEC 473 7 CcB2 CORN SIL / 18 10 4.9 982 APR- JULY BARLEY 35 1.5 257 SEPT- NOV FEB- APR 473 8 Ch PASTURE 4.0 30 10.0 1200 MAR- CcB2 Fescue JUNE CcD2 SEPT- DEC 473 9 Ch CORN SIL ! 20 10 29 580 APR- ApB JULY RYE/ 4.0 30 348 SEPT- NOV SUDAN 4.0 45 522 FEB- APR George Pless & Sons Dairy Page 4 04/30/03 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. "PLY 5531 I CcB2 CORN SIL! 18 10 11.0 1980 APR- JULY BARLEY 45 1.5 742 SEPT- NOV FEB- APR 5531 2 CcB2 CORN SIL / 18 10 19.0 3420 APR- JULY BARLEY 45 1.5 1282 SEPT- NOV FEB- APR 5531 3 CcB2 CORN SIL / 18 10 10.3 1854 APR.- i JULY BARLEY 45 L5 695 SEPT- NOV FEB- APR 5531 4 CcB2 PASTURE 4.5 30 5.2 702 MAR - Fescue NNE SEPT- NOV 773 I HwB ALFALFA 6.0 0 7.4 0 NA CORN SIL ! 20 10 1480 APR- 3ULY SMALL 45 1.0 333 SEPT- GRAIN NOV FEB- APR 773 2 HwB CORN SIL i 20 10 3.0 600 APR- JULY BARLEY 50 1.5 225 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 5 04/30/03 40 TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 773 3 HwB ALFALFA 6.0 0 5.7 0 NA CcB2 CORN SIL / 20 10 1- 140 APR- JULY SMALL 45 1.0 256 SEPT- GRAIN NOV FEB- APR 773 5 HwB CORN SIL / 20 10 2.6 520 APR- JULY BARLEY 50 1.5 195 SEPT- NOV FEB- APR 773 8a HwB ORCHARD 4.5 40 2.0 360 MAR - GRASS 3UNE Hay SEPT- NOV 773 8b HwB CORN SIL / 21 10 9.9 2079 APR- CuB2 JULY BARLEY 50 1.5 743 SEPT- NOV FEB- APR 773 9 HwB PASTURE 3.5 30 4.3 451 NAR- EnB Fescue NNE SEPT- DEC 784 lb CcB2 CORN SIL / 18 10 4.5 810 APR- JULY BARLEY 50 1.5 338 SEPT- NOV FEB- APR 784 5 HwB CORN SIL / 20 10 9.9 1980 APR- JULY BARLEY 50 1.5 742 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 6 04/30/03 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 5577 1 CcB2 CORN SIL ! 18 10 7.7 1386 APR- JULY BARLEY •50 1.5 578 SEPT- NOV FEB- APR 2645 .1 EnB CORN SIL ! 16 10 7.6 1216 APR- JULY BARLEY 45 1.5 513 SEPT- NOV FEB- APR 2645 3a VnB2 CORN SIL 1 18 10 12.5 2250 APR- CeB2 JULY BARLEY 50 1.5 938 SEPT- NOV FEB- APRIL 2645 3b VnB2 ORCHARD 5.0 40 0.7 140 MAR- CeB2 GRASS DUNE Hay SEPT- DEC Small Grain 8 50 320 SEPT- NOV FEB- APR CORN SIL 18 10 144 APR- JULY 2645 4 VnB2 CORN SIL I 17 10 8.7 1479 APR- JULY BARLEY 40 1.5 522 SEPT- NOV FEB- j APR 2545 5 CeB2 CORN SIL ! 18 10 4.4 792 APR- JULY BARLEY 50 1.5 330 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 7 0413UN3 tAw TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2645 6 CeB2 CORN SIL f 18 10 8.2 1476 APR- JULY BARLEY 50 1.5 615 SEPT- NOV FEB- APR 2687 1 EnB PASTURE 3.3 30 16.2 1604 MAR- EnC Fescue JUNE SEPT- DEC 2687 2 CeC2 PASTURE 4.5 30 11.5 1552 MAR- CeB2 Fescue JUNE SEPT- DEC 2687 3 CeB2 ALFALFA 6.0 0 4.8 0 NA CORN SIL / 18 10 864 APR- JULY SMALL 45 I.0 2I6 SEPT- GRAIN DEC FEB- APR 2687 4 CeB2 PASTURE 4.5 30 2.4 324 MAR - Fescue DUNE SEPT- DEC 2687 5 CeB2 ORCHARD 5.3 40 I2.6 2761 MAR - GRASS JUNE Hay SEPT- DEC 2687 6 CeB2 PASTURE 4.5 30 4.5 608 MAR- CeC2 Fescue JUKE SEPT- DEC 2712 1 DoA BARLEY / 60 1.5 16.6 1494 SEPT- McB2 NOV OATS 60 1.0 996 FEB- APR CORN SIL 19 10 3154 APR- JULY George Pless & Sons Dairy Page 9 04/30/03 ANIMAL WASTE UTILIZALION PLAN TRACT FIELD SOIL CROP RYE LBS NI ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2712 3 ChA PASTURE 4.0 30 5.0 600 MAR - Fescue JUNE SEPT- DEC 2712 4 ChA PASTURE 4.5 30 9.5 1282 MAR- CeC2 Fescue JUNE CeB2 SEPT- DEC 2712 5 CeB2 PASTURE 4.5 30 2.0 270 MAR - Fescue JUNE SEPT- DEC 2712 6 CeB2 PASTURE 4.5 30 6.8 918 MAR- CeC2 Fescue JUNE SEPT- NOV 2712 7 CeB2 BARLEY / 45 1.5 4.1 277 SEPT- NOV OATS 45 1.0 184 FEB- APR CORN SIL 23 10 943 APR- JULY 2712 8 CeB2 ALFALFA 6.0 0 1.8 0 NA CORN SIL/ I7 10 306 APR- JULY SMALL 45 1.0 81 SEPT- GRAIN NOV FEB- APR 2712 9a CeB2 CORN SIL / 17 10 5.0 850 APR- EnB JULY BARLEY 45 1.5 338 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 9 04/30/03 3 ANIMAL WASTE UTILIZATLQN PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 27I2 3 ChA PASTURE 4.0 30 5-0 600 MAR - Fescue JUNE SEPT- DEC 2712 4 ChA PASTURE 4.5 30 9.5 1282 MAR- CeC2 Fescue .TUNE CeB2 SEPT- DEC 2712 5 CeB2 PASTURE 4.5 30 2.0 270 MAR - Fescue JUKE SEPT- DEC 2712 6 CeB2 PASTURE 4.5 30 6.8 918 MAR- CeC2 Fescue DUNE SEPT- NOV 2712 7 CeB2 BARLEY / 45 1.5 4.1 277 SEPT- NOV OATS 45 1.0 184 FEB- APR CORN SIL 23 10 943 APR- JULY 2712 8 CeB2 ALFALFA 6.0 0 1.8 0 NA CORN SIL/ 17 10 306 APR- JULY SMALL 45 1.0 81 SEPT- GRAIN NOV FEB- APR 2712 9a CeB2 CORN SIL / 17 10 5.0 950 APR- EnB JULY BARLEY 45 1.5 338 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 9 04/30/03 TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2712 9b CeB2 CORN SIL / 17 10 9.5 1615 APR- EnB DULY BARLEY 45 1.5 641 SEPT- NOV FEB- APR 3342 I CeB2 CORN SIL / 18 10 2.8 504 APR- JULY BARLEY 45 1.5 189 SEPT- NOV FEB- APR 3342 2 CeB2 CORN SIL / 17 10 12.4 2108 APR- VnB2 JULY BARLEY 40 1.5 744 SEPT- NOV FEB- APR 3342 3 CeB2 CORN SIL / 18 10 3.4 612 APR- JULY BARLEY 45 1.5 230 SEPT- NOV FEB- APR 3342 4 VnB2 CORN SIL / 17 10 6.1 1037 APR- JULY BARLEY 40 1.5 366 SEPT- NOV FEB- APR 3342 5 VnB2 CORN SIL / 17 10 2.7 459 APR- 3ULY BARLEY 40 1.5 162 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 10 04/30/03 ANIMAL WASTE UTILIZATIQN PLAN 3342 6 CeB2 CORN SIL / 18 10 3.2 576 APR- JULY BARLEY 45 1.5 216 SEPT- NOV FEB- APR 3342 7 CeB2 CORN SIL / 18 10 0.9 162 APR- JULY BARLEY 45 1.5 61 SEPT- NOV FEB- APR 4716 2 HwB CORN SIL! 20 10 20.9 4190 APR - JULY SMALL 45 1.0 941 SEPT- GRA.IN NOV FEB- APR 472 1 ApB Corn Sil/ 25 10 10.0 2500 APR- JULY Small Grain 11.5 1.0 115 SEPT- NOV FEB- APR TOTAL: 372.2 30,661lbs * Acreage figures may exceed total acreage in fields due to overseeding (Le_ interplanted) or winter annuals following summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. The following legend explains the crop codes used in Table 1: Crop RYE Realistic Yield unit lbs N per eld unit Corn Silage ton/acre 10 lbs/ton Barley bushel/acre 1.5 Ibs/bu Pasture (grazed) ton/acre 30 lbs/ton Sudex ton/acre 45 lbs/ton Alfalfa ton/acre 0 lbs/ton Rye Grass ton/acre 30 lbs/ton George Pless & Sons Daijy Page 11 04/30/03 NITROGEN PRODUCED: 19,870 LBS NITROGEN USED (AV): 30^661 LBS ***BALANCE-10,791 LBS *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. A negative number indicates more N needed than supplied by the waste. For this Animal Waste Utilization Plan, fields with multiple crops listed for that field, the crop requiring the least amount of nitrogen on that field for one calendar year was used to detennine the nitrogen needs of the farm. SEE ATTACHED MAPS SHOWING THE FIELDS TO BE USED FOR THE UTILIZATION OF ANIMAL WASTE. NARRATIVE OF OPERATION Your facility is designed for 150 days of temporary storage and the temporary storage must be removed on the average of once every 5 months. The "as built" volume of the waste holding pond is 637,413 gallons or 23.5 acre inches. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard. It is the responsibility of the producer and waste applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in table 1. Failure to apply the recommended rates and amounts of nitrogen may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. Animal waste disposal will be completed by two methods, irrigation and broadcast application for this dairy operation. The irrigation system is a solid set design and is installed on Tract 473 with hydrants in fields 1, 2, 4, 5, and 8. The farm operation has a self-propelled 3600 gallon Slurry Tank applicator. The remaining fields listed in table 1 will receive waste through broadcast applications. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, George Pless & Sons Dairy Page 12 04/30/03 ANIMAL WASTE UTILIZATION PLAN soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. The irrigation system was designed and built to have three 1.62 acre guns operating at one time. The application rate of the system is 0.36 acre inches/hour/head. At this application rate, the system will be removing 1.08 acre inches per hour from the holding pond. This will require a minimum of 21.76 hours to empty the waste holding pond's 637,413 gallons of storage. By operating the three guns for 2 hrs per period, there will be an application of .72 acre inches per gun. After the system has operated for 2 hrs at a riser, each gun will be moved down the Iine to the next riser. 16.32 periods will be required, with the guns moved every 2 hours, to completely empty the waste holding pond. The total nitrogen applied each time the lagoon is emptied (based on waste sample results of 02/16/99, 3.5 lbs N /1000 gal) will be approximately 2230.9 lbs. APPLICATION OF WASTE BY SLURRY TANK The operator has a 3600 gallon Slurry Tank applicator and will use this to apply animal waste on fields not covered by the waste irrigation system. Animal waste is scraped and pushed into a holding pit which drains into the waste storage pond. There is available access to this pit which allows the operator to load animal waste into the slurry tank for land application. MANAGEMENT OF WASTE APPLICATION No matter what method is used, waste is to be applied to crops and/or pasture during the growing season when needed for nitrogen benefits or as needed for irrigation water as long as nitrogen limits and infiltration rates are not exceeded. The waste storage pond levels will be pumped down prior to November to allow storage during the winter months when the ground may be saturated or frozen and crops are not actively growing to take up nutrients. The waste is to be applied to the fields and crops listed in Table 1 within the nitrogen limits listed. Waste will not be applied in such a manner that results in waste runoff or over application of nutrients. Application rates must be based on current waste analysis and applied to actively growing crops. Waste must be analyzed as close to the time of each application as practical and at least within 60 days (before or after) of the date of application. Additionally, a representative Soil Fertility Analysis shall be conducted annually on each application site receiving animal waste. The results of these test shall be maintained on file for a minimum of three years. Proper records, including maintenance, repair and irrigation (waste application) records, shall also be maintained on site and in chronological and legible form for a minimum of three years. George Pless & Sons Dairy Page 13 04/30/03 The Division of Water Quality Regional Office in Mooresville will be notified at 704-663-1699 as soon as possible, but in no case more than 24 hours following first knowledge of the occurrence of any of the following events: a. Failure of any component of the animal waste collection, treatment, storage and Iand application system resulting in a discharge to surface waters. b. Spillage or discharge from a vehicle or piping system transporting animal waste to the application sites which results in, or may result in, a discharge to surface waters. c. Any deterioration or leak in a storage pond. d. Failure to maintain adequate storage capacity in a storage pond that poses an immediate threat to public health or the environment. e. Overspraying animal waste either in excess of the limits set forth in this plan or where runoff enters waters of the State. f. Any discharge that bypasses a storage pond. Also, refer to Required Specifications, Irrigation Calibration, and Waste Sampling. (attached) George Pless & Sons Dairy Page 14 04/30/03 ANIMAL WASTE UTILIZATION PLAN Name of Farm: GEORGE L. PLESS & SONS DAIRY, INC. Facility Number: 13-10 Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on site at the fanny office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: George Pless & Sons Dairy Inc. Signature: Date: Name of Manager (If different from owner): Jerry Pless Signature:AD N Date:O.ir Name of Person Preparing Plan: Daniel McClellan Resource Conservation Spec. Cabarrus SWCD Person Certifying Plan: Matt Kinane Affiliation: USDA - NRCS Phone No.: 704-788-2107 extension 3 Address (Agency): 715 CABARRUS AVENUE WEST, Room 301 CONCORD, NC 28027-6214 Signature: cus Date: 051,11 1 ?M3 George Pless & Sons Dairy Page 15 04/30/03 Conservation Plan Map Legend Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 473 1 3.5 3.1 PASTURE 2 7.4 5.0 CROPLAND 3 4.4 4.4 PASTURE 4 10.1 9.6 CROPLAND 5 8.2 7.7 CROPLAND 6 5.8 5.3 PASTURE 7 4.9 4.9 CROPLAND 8 10.7 10.0 PASTURE 9 3.3 2.9 CROPLAND 5531 1 I1.6 11.0 CROPLAND 2 20.I 19.0 CROPLAND 3 10.3 10.3 CROPLAND 4 5.8 5.2 PASTURE 773 1 7.4 7.4 CROPLAND 2 3.8 3.0 CROPLAND 3 6.5 5.7 CROPLAND 5 2.6 2.6 CROPLAND 8 11.9 8a 2.0 PASTURE 8b 9.9 CROPLAND 9 4.9 4.3 PASTURE 784 1 17.7. I b 4.5 CROPLAND George Pless & Sons Dairy Page 16 04/30/03 ANIMAL WASTE UTILIZATION PLAN Conservation Plan Map Legend Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 784 5 10.3 9.9 CROPLAND 5577 1 7.7 7.7 CROPLAND 2645 1 7.6 7.6 CROPLAND 3 13.9 3a 12.5 CROPLAND 3b 0.7 HAYLAND 4 9.4 8.7 CROPLAND 5 4.5 4.4 CROPLAND 6 8.2 8.2 CROPLAND 2687 1 16.2 16.2 PASTURE 2 11.7 11.5 PASTURE 3 4.8 4.8 CROPLAND 4 2.8 2.4 PASTURE 5 13.2 12.6 HAYLAND 6 4.8 4.5 PASTURE George Pless & Sons Dairy Page 17 04/30/03 2712 1 16.6 16.6 CROPLAND 3 5.3 5.0 PASTURE 4 9.9 9.5 PASTURE 5 2.0 2.0 PASTURE 6 7.3 6.8 PASTURE 7 4.4 4.1 CROPLAND 472 I0.0 10.0 CROPLAND George Pless & Sons Dairy Page 18 04/30/03 Tract/Field Number 2712 8 9 9a 9b 3342 2 3 4 5 6 7 4716 ANIMAL WASTE UTILIZATION PLAN Conservation Plan Map Legend Total Field Available Field Land Use Acres Acres for Animal Waste Application 1.8 1.8 CROPLAND 15.6 5.0 CROPLAND 9.5 CROPLAND 3.1 2.8 CROPLAND 12.4 12.4 CROPLAND 3.4 3.4 CROPLAND 6.1 6.1 CROPLAND 2.7 2.7 CROPLAND 3.2 3.2 CROPLAND 0.9 0.9 CROPLAND 21.3 20.9 CROPLAND George Pless & Sons Dairy Page 19 04/30/03 Division of Water .Quahty ,Facility Nunnber ®-, (j 0 Division of Soil and Water Conservation s ti Q OtherAgency,.,, Type of Visit: ® Compliance Inspection 0 Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit: 10 Routine 0 Complaint 0 Follow-up 0 Referral 0 Emergency 0 Other 0 Denied Access Date of Visit: Arrival Time: Departure Time: County: Region: Farm Name: G� L of 4 S , 4,., L1 `� Owner Email: Owner Name: Phone: Mailing Address: Physical Address: Facility Contact: Onsite Representative: Certified Operator: ^ J a V li, i �eSS Back-up Operator: Location of Farm: Title: Phone: Integrator: Certification Number:l 2� Certification Number: Latitude: Longitude: `Design Current'.- Design Current Syvine; ' Capacity Pop. Wet Poultry Capacity'' Pop: Wean to Finish Wean to Feeder Feeder to Finish Farrow to Wean Farrow to Feeder Farrow to Finish Gilts $oars Other Other Dischar¢es and Stream Impacts 4:Layer NonLLayer Design Current , Dry Poultry Capacity Pop. Non -La ers Pullets Turkeys Turkev Poults . Design -Current C Cattle apacity . .Pap . i Cow Dairy Calf Dairy Heifer Dry Cow Non -Dairy Beef Stocker Beef Feeder Beef Brood Cow iW 1. Is any discharge observed from any part of the operation? ❑ Yes ❑ NA ❑ NE Discharge originated at: ❑ Structure ❑ Application Field ❑ Other: a. Was the conveyance man-made? ❑ Yes ❑ No A ❑ NE b. Did the discharge reach waters of the State? (If yes, notify DWQ) ❑ Yes ❑ No ❑ NE c. What is the estimated volume that reached waters of the State (gallons)? d. Does the discharge bypass the waste management system? (If yes, notify DWQ) ❑ Yes ❑ No t�;NA ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑ Yes No '❑ NA ❑ NE 3. Were there any observable adverse impacts or potential adverse impacts to the waters ❑ Yes L o O NA ❑ NE of the State other than from a discharge? Page I of 3 21412011 Continued Facili Number: - Date of Inspection: Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. if yes, is waste level into the structural freeboard? Structur I Structure 2 Structure 3 Structure 4 Identifier: —r= Spillway?: ------- Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? (i.e., large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes ❑ NA ❑ NE ❑ Yes ❑ No NE Structure 5 Structure 6 ❑ Yes ❑ NA ❑ NE ❑ Yes ❑ NA ❑ NE If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environments eat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes ❑ NA ❑ NE 8. Do any of the structures lack adequate markers as required by the permit? ❑ Yes N�K'o ❑ NA ❑ NE (not applicable to roofed pits, dry stacks, and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes [] NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes �E o ❑ NA ❑ NE maintenance or improvement? 11. Is there evidence of incorrect land application? If yes, check the appropriate box below. ❑ Yes o ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN [] PAN > 10% or 10 lbs. ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of ind Drift ❑ Application Outside of Approved Area 12. Crop Type(s): Ca l PCs SC��- 13. Soil Type(s): c 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes o ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yesfo ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable ❑Yeso ❑ NA ❑ NE acres determination? 17. Does the facility lack adequate acreage for land application? ❑ Yes fN ❑ NA ❑ NE 18. Is there a lack of properly operating waste application equipment? 0o ❑ Yes❑ NA ❑ NE Reauired Records & Documents 19. Did the facility fail to have the Certificate of Coverage & Permit readily available? ❑ Yes [] NA ❑ NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Yes ❑ NA D NE the appropriate box, ❑ ps ease greements ❑Other: 2l. D record keeping need improvement? If yes, check the appropriate box below. ❑Yes o ❑ NA ❑ NE CTWaste pplicationekly Freeboard ❑ Anai sis ❑ Soil Analysis aste Transfers Weather Code tnfall tocking [D-op Yield 120 Minute Inspections onthly and 1" Rainfall Inspections u ge Survey 22. Did the facility fail to install and maintain a rain gauge? ❑ Yes [ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes No NE Page 2 of 3 21412011 Continued t acili!j Number: - Date of -Inspection: r ' 24. Did the facility fail to calibrate placation equipment as required by the permit? Yes ❑ NA ❑ NE 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check [] Yes ❑ o ❑ NE the �_P,p r ate box(es) below. iure to co ete annual sludge survey ❑ Failure to develop a POA for sludge levels ❑ N ompliant sludge levels in any lagoon ist structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ Yes o ❑ NA [] NE 27. Did the facility fail to secure a phosphorus loss assessments (PLAT) certification? ❑ Yes ❑ No �A ❑ NE Other Issues 28. Did the facility fail to properly dispose of dead animals with 24 hours and/or document ❑ Yes Pad ❑ NA ❑ NE and report mortality rates that were higher than normal? 29. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes o ❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify the Regional Office of emergency situations as required by the Yes o ❑ NA ❑ NE permit? (i.e., discharge, freeboard problems, over-applca"TrF_ 31. Do subsurface tilc drains exist at the facility? If yes, check the appropriate box below. ❑ Yes o ❑ NA ❑ NE ❑ Application Field ❑ Lagoon/Storage Pond ❑ Other: 32. Were any additional problems noted which cause non-compliance of the permit or CAWMP? C] Yes o ❑ NA ❑ NE 33. Did the Reviewer/Inspector fail to discuss review/inspection with an on -site representative? ❑ Yes [-] NA 0 NE 34. Does the facility require a follow-up visit by the same agency? ❑ Yes ❑ NA ❑ NE Comments (refer to question ft Explain any YES answers and/or any, additional recommendations or any other comments.: Use drawinss of facility to better explain situations (use additional paces as necessary). k es Reviewer/Inspector Name: Phone: Reviewer/Inspector Signature: _ Page 3 of 3 Date: 21412011 i� Division of Water Quality, :Facility Number` Y - O Division of Soil and Water Conservation) 0 Other Agency Type of Visit: 40 Compliance Inspection 0 Operation Review 0 Structure Evaluation Q Technical Assistance Reason for Visit: 4% Routine 0 Com laint 0 Follow-up 0 Referral 0 Emergency 0 Other 0 Denied Access Date of Visit: Arrival Time: o '.ObIM Departure Time: Jo2 Ik z> FAI County: a/(i�L j' Region: Farm Name<z--P'0';��* t NIS S� �!`U� 1`"�(jwner Email: Owner Name: Phone: - Mailing Address: Physical Address: Facility Contact: Title: Onsite Representative: Certified Operator: Back-up Operator: Location of Farm: Latitude: �, � - Design' -Current Swine ;- Capacity'-' 'Poo., Wean to Finish Wean to Feeder Feeder to Finish Farrow to Wean Farrow to Feeder Farrow to Finish Gilts $oars Other Other Phone: Integrator: _ Certification Number: Certification Number: Design Current Wet Poultry Capacity Pop. Layer { Non -La er Design Current Drj Poultry Layers Non -Layers Pullets Turkeys Turkey Poults Other Longitude: Design Current Cattle Capacity Po ai Cow o Fa-iry Calf Dairy Heifer Dry Cow Non -Dairy Beef Stocker Beef Feeder Beef Brood Cow Dischames and Stream Impacts, 1. Is any dischargd observed from any part of the operation? ❑ Ye : o ❑ NA ❑ NE Discharge originated at: ❑ Structure ❑ Application Field ❑ Other: a. Was the conveyance man-made? [—]Yes ❑ No NE b. Did the discharge reach waters of the State? (if yes, notify DWQ) ❑ Yes ❑ No_!! Z ❑ NE c. What is the estimated volume that reached waters of the State (gallons)? d. Does the discharge bypass the waste management system? (If yes, notify DWQ) ❑ Yes ❑ No A ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑ Yes ❑ NA ❑ NE 3. Were there any observable adverse impacts or potential adverse impacts to the waters ❑ Yes o ❑ NA ❑ NE of the State other than from a discharge? Page I of 3 21412011 Continued Facility Number: - Date of Inspection: Waste Collection & Treatment 4. Is storage cracity (structural "plus storm storage plus heavy rainfall) less than adequate? ❑ Yes 'n:go� ❑ NA ❑ NE a. If yes, is waste level into the structural freeboard? ❑ Yes ❑ No'&FA ❑ NE Structure i Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: , Spillway?: Designed Freeboard (in): Vcfanye Observed Freeboard (in): 5. Are there any immediate threats to the int structures observed? ❑ Yes ❑ NA ❑ NE (i.e., large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a ❑ Yes ❑ NA ❑ NE waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes ❑ NA ❑ NE 8. Do any of the structures lack adequate markers as required by the permit? ❑ Yes o [] NA ❑ NE (not applicable to roofed pits, dry stacks, and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes No ❑ NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes'Zjqlo ❑ NA ❑ NE maintenance or improvement? 11. Is there evidence of incorrect land application? If yes, check the appropriate box below. ❑ Yeslb:& ❑ NA [] NE ❑ Excessive Ponding [] Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs. ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evi ence of Wi:� Drift ❑ Application Outside of Approved Area rn 12. CropT e(s):'JG C� 13. Soil Type(s): V\0 cog 14. Do the receiving crops differ from those designated in the CAWMP? 15. Does the receiving crop and/or land application site need improvement? 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acres determination? 17. Does the facility lack adequate acreage for land application? 18. Is there a lack of properly operating waste application equipment? Required Records _& Documents T 19. Did the facility fail to have the Certificate of Coverage & Permit readily available? �: y { ❑ Yes .,:o ❑ Yes No ❑ Yes ❑ NA ❑ NE ❑ NA ❑ NE ❑ NA ❑ NE ❑ Ye No ❑ NA ❑ NE ❑ Yes �10 ❑ NA ❑ NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check [] Yes .E7Ao ❑ NA ❑ NE the appropriate box. a s ❑ Other: 2 L Does record keeping need improvement? If yes, check the appropriate box below. Yes ❑ ❑ NE e Applicat' a ly Freeboard aste Analysis oil Analysis Waste ransfers ther Code Rainfall Stocki Crop Yield 120 Minute Inspections onthly and I" Rainfall Inspe tions Sludge Survey 22. Did the facility fail to install and maintain a rain gauge? [] Yes o ❑ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No A ❑ NE Page 2 of 3 21412011 Continued _ facility Number: - Date of Inspection: i Vj24. Did the facility fail to calibrate waste application equipment as required by the permit? Yes o ❑ NA [D NE 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check ❑ Yes ❑ No A [] NE the appropriate box(es) below. I ❑ Failure to complete annual sludge survey ❑ Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon List structure(s) and date of first survey indicating uon-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? ❑ Yes No ❑ NA ❑ NE 27. Did the facility fail to secure a phosphorus loss assessments (PLAN') certification? ❑ Yes ❑ No F/ �-CA ❑ NE Other Issues 28. Did the facility fail to properly dispose of Q— auimals with 24 hours and/or document [� Yes IgNo ❑ NA ❑ NE and report mortality rates that were higher t an norma Tom' 29. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes ❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify the Regional Office of cmergengy situations as required by the ❑'Yes ❑ NA ❑ NE permit? (i.e., discharge, freeboard problems, over -application) 31. Do subsurface tile drains exist at the facility? If yes, check the appropriate box below. ❑ YNo ❑ NA ❑ NE ❑ Application Field ❑ Lagoon/Storage Pond ❑ Other: 32. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes o ❑ NA ❑ NE 33. Did the Reviewer/Inspector fail to discuss review/inspection with an on -site representative? ❑ Ye No ❑ NA ❑ NE 34. Does the facility require a follow-up visit by the same agency? ❑ YZEQNo ❑ NA ❑ NE Comments (refer to question #):'Explain any YES answers and/or any additional recommendations or any other comments. Use drawings of facility to better explain situations (use additional pages as necessary). 9Z �7� � �_k A Reviewer/Inspector Name: Phone: Reviewer/Inspector Signature: Date: Page 3 of 3 21412011 Division of Water Quality '� Facility Number 1 O Division of Soil and Water Conservation O Other Agency Type of Visit 9 Compliance Inspection O Operation Review O Structure Evaluation O Technical Assistance Reason for Visit 4l Routine O Complaint Q Follow up Q Referral O Emergency O Other ❑ Denied Access Date of Visit: igo:?4�Q Arrival Time: 2 Civ Departure Time: c =�� _ -County: a Region: Farm Name: ��e L-�5S�s `t—��wner Email: Owner Name: Phone: Mailing Address: Physical Address: Facility Contact: Title: Onsite Representative: j Certified Operator: r ` Back-up Operator: Location of Farm: Design Current Swine Capacity Population Wean to IJ Farrow to Wean ❑ Farrow to Feeder Gilts Other ❑ Other Phone No: Integrator: Operator Certification Number: 2 Back-up Certification Number: Latitude: = 0 0 6 = li Longitude: = ° F7 Design Current Wet Poultry Capacity Population_ Cattle Non -Layer Dry Poultry Layers Non -Layers Pullets _Turkeys _ Turkey Poults Other Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation'? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other a. Was the conveyance man-made? Cow Calf Heifei U Non -Dairy ❑ Beef Stocket ❑ Beef Feeder ❑ Beef Brood Cow Design Current Capacity Popu Number of Structures: M b. Did the discharge reach waters of the State? (If yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (if yes, noti fy DWQ) 2. Is there evidence of a past discharge fi-oni any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a disclarge? ❑ Yes No ❑ NA ❑ NE ❑ Yes ❑ No A ❑ NE ❑ Yes ❑ No A ❑ NE ❑ Yes C❑l No A ❑ NE ❑ Yes �[o ❑ NA ❑ NE ❑ Yes ❑ NA ❑ NE 12128104 Continued Facility Number: — Date of Inspection Waste Collection & Treatment 4. Is storage capacity (structural plus stone storage plus heavy rainfall) less than adequate? ❑ Yes o ❑ NA ❑ NE a. If yes, is waste level into the structural freeboard? El yes ❑ N A ❑ NE 7� SStructur 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: _ _'1'.� Spillway?: Designed Freeboard (in)-: Observed Freeboard (in): �+ 5. Are there any im ncdiatc threats to the integrity of any of the structures observed? ❑ Yes ❑ NA ElNE (ie/ large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed ❑ Yes No ❑ NA ❑ NE through a waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environment��o at, notify DWQ 7. Do any of the structures need maintenance or improvement? El Ye: ❑ NA ❑ NE 8. Do any of the stuctu•es lack adequate markers as required by the permit? ❑ Yes No ❑ NA ❑ NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes �I EI NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes ❑ NA ❑ NE maintenance/improvement? v 1 l.' Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Yes �To ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 Ibs ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Dri7 ❑ Application Outside of Area 12. Crop type(s) _0-M �&, V 4 v G-�;% 13. Soil type(s) -- - - r— " L 7&)0IN- - %ly /© jl e 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes �90 ElNA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ElYes Jff--.o ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination?[] Yes o t, ❑ NA ❑ NE 17. Does the facility lack adequate acreage for land application? ❑ Yes o ❑ NA ❑ NE 18. Is there a lack of properly operating waste application equipment? ❑ Yes �Io ❑ NA ❑ NE Comments (refer to question #): Explain any YES answers and/or any recommendations or any other comments. Use drawings of facility to better explain situations. (use additional pages as necessary): ti 0/1 Reviewer/inspector Name Phone: I Reviewer/Inspector Signature: Date: 12128104 Continued 1) j Facility Number: _ Date of Inspection Required Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? ❑ Yes ❑ NA ❑ NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Yes ❑ NA ❑ NE the appropirate box. Maps er 21. Does record keeping need improvement? If yes, check the appropriate box below. Ye A ❑ NE ste Application Weekly Freeboar(j.�Waste Analysis 'Soil Analysis aste Transfers ��Ual Certification ainfal Stocking �op ❑ 120ttmto Inspections Monthly and 1" Rain Inspections Bather Code 22. Did the facility fail to install and maintain a rain gauge? ❑ Yes Cj ❑ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes o "�A ❑ NE 24. Did the facility fail to calibrate waste application equipment as required by the permit? d ❑ Ye ❑ NA ❑ NE a 25. Did the facility fail to conduct a sludge survey as required by the permit? e'x ElYes ❑ No ❑ NE 26. Did the facility fail to have an actively certified operator in charge? ❑ Yes _1TX110 ❑ NA ❑ NE 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? ❑ Yes ❑ Na A�❑ NE Other Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes4 I El NA El NE 29. Did the facility fail to properly dispose of deadLaanima, Is within 24 hours and/or document ❑ Yes o ElNA ❑ NE and report the mortality rates that were higher than normal? 4!W 30. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes No ❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately 31. Did the facility fail to notify the regional office of emer ions as required by ❑ Yes 19 0 ❑ NA ❑ NE General Permit? (ie/ discharge, freeboard problems, over application) 32. Did Reviewer/inspector fail to discuss review/inspection with an on -site representative? ❑ Yes 1290 ❑ NA ❑ NE 33. Does facility require a follow-up visit by same agency? ❑ Yes o ❑ NA ❑ NE Additional,Comments and/or Drawings: Z It 12128104 rfr Facility Number &Division of Water Quality D Division of Soil and Water Conservation 0 Other Agency Type of Visit 0 Compliance Inspection O Operation Review O Structure Evaluation O Technical Assistance Reason for Visit 0 Routine O Complaint O Follow up O Referral 0 Emergency O Other ❑ Denied Access Date of Visit: Arrival Time: Oi 1.2,0 yh Departure Time: OTAD t"ft County: � � Region: Farm Name:d� Owner Name: __ v� cam- L' �S old �S Phone: NJ Mailing Address: Physical Address: Facility Contact: Title: Phone No: Onsite Representative: } Integrator: t Certified Operator: flk—` ` Operator Certification Number: Back-up Operator: Back-up Certification Number: Location of Farm: Latitude: ❑ o ❑ d ❑dt Longitude: = ° = 1 0 t, Design Current Swine Capacity Population i❑ Wean to Finish ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Other ❑ Other Wet Poultry Layer Non-Lavet Dry Poultry Design Current .'apacity Population ❑ Layers ❑ Non -La ers ❑ Pullets ❑ Turkeys .E]Turkey Poults ❑ Other Design Current Capacity PgpulatL Cow Calf Heifer Lj Non -Dairy ❑ Beef Stocker ❑ Beef Feeder ❑ Beef Brood Cow Number of Structures: Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other a. Was the conveyance man-made? , b. Did the'discharge reach waters of the State? (If yes, notify' DWQ) - c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (If yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes,_—ko ❑ NA ❑ NE ❑ Yes ❑ No MA ❑ NE ❑ Yes ❑ No 1 ❑ NE ❑ Ye ❑ NoA ❑ NE ❑ Yes NA ❑ NE ❑ Yes ❑ NA ❑ NE 12128104 Continued Facility Number: Date of Inspection Waste Collection' & Treatment 4, is storage capacity (structural plus stone storage plus heavy rainfall) less than adequate? a. If yes, is waste level into the structural freeboard? S�eturelI Structure 2 Structure 3 Structure 4 Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? (ic/ large trees, severe erosion, seepage, etc.) ' 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? ❑ YeAng1 . ❑ NA '❑ NE El Yes El No ' LJ A ❑ NE Structure 5 Structure 6 ❑ Ye ❑ NA ❑ NE ❑ Yes No ❑ NA ❑ NE If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmenta eat, notify DWQ 7. Do any of the structures need maintenance or improvement'? ❑ Yes ❑ NA ❑ NE 8. Do any of the stuctures lack adequate markers as required by the permit? ❑ Yes N ❑ NA ❑ NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes No NA ❑ NE maintenance or improvement? Waste Application �1 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes o ❑ NA ❑ NE maintenance/improvement? 1 i. Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Yes—.o ❑T NA ❑ NE ❑ Excessive Ponding ❑ hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 Ibs ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Drift ❑ Application Outside of Area 12. Crop type(s) G8 C S Vc� �S C•�—� 13. Soii type(s) S 4 p V c`dVL Cj ��1.SS 14. Do the receiving crops differ from those designated in the CAWMP? t C ❑ Yes o ' ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes ❑ NA El NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination',[] Yes o ❑ NA ❑ NE 17. Does the facility lack adequate acreage for land application? El Yes o El NA El NE 18. Is there a lack of properly operating waste application equipment? ElYes o ❑ NA ❑ NE Comnneuts (refer.to, question #) Eitpiain any YES answers aod/or,any recommendations or aoy titLer.comteents =Ilse drawings of facility't6 better explain situations (else additional pages as'necessary) ` Ck�Vek/t�' �`� z �,Z • � � �� �� Gay °� � . t� , l Reviewer/Inspector Name '. i Phone: Reviewer/Inspector Signature: Date: 12128104 Continued Facility Number: -- Date of Inspection . Required Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? ❑ Yes io ❑ NA ❑ NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Yes ❑ NA ❑ NE the appropirate box. ec �sts esig aps Other s r keeping need im ement? If yes, check the appropriate box beI ❑ Yes � ❑ NA 21. 2Waste.aApplication`Waste ❑ NE Analysis Soil Analysis Transfers nnual Certification ;W;�k�lFrceboardjD-Taste Rainfall Stocking Crop Yield I20 Minute Inspections nthly and V Rain Inspections eather Code 22, Did the facility fail to install and maintain a rain gauge? ❑ Yes lo ❑ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? es ❑ NoA El NE 24. Did the facility fail to calibrate waste application equipment as required by the permit? s ❑ No ❑ NA ❑ NE 25. Did the facility fail to conduct a sludge survey as required by the permit? ❑ Yes ❑ No VA ❑ NE 26. Did the facility fail to have an actively certified operator in charge? ❑ Yes �to ❑ NA ❑ NE 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? ❑ Yes ❑ No IA ❑ NE Other Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes �lo ❑ NA ❑ NE 29. Did the facility fail to properly dispose of dads within 24 hours and/or document ❑ Yes ❑ NA ❑ NE and report the mortality rates that were higher than normal? 30. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes)Et�o ❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately 31. Did the facility fail to notify the regional office of emergency situations as required by ❑ Yes Nzro ❑ NA ❑ NE General Permit? (ie/ discharge, freeboard problems, ov apon) 32. Did Reviewer/Inspector fail to discuss review/inspection with an on -site representative? ❑ Yes �10 ❑ NA ❑ NE 33. Does facility require a follow-up visit by same agency? ❑ y No ❑ NA ❑ NE Additinriai Coinments' and/or Drawings: ] , 12128104 I YNU U1 Y1SK •+i►1 c:ompifance inspection V operation Review U Structure Evaluation V Technical Assistance Reason for Visit ®Routine 0 Complaint 0 Follow up O Referral 0 Emergency 0 Other ❑Denied Access Date of Visit: Arrival Time: Oi: as ky,. Departure Time: County: Region: Farm Name: �-- �wne E ail: •—_� � Owner Name 'Ph .._ �" tPhone: Mailing Address: Physical Address: Facility Contact: Title:. Phone No: Onsite Representative: Integrator: Certified Operator: 1/L Operator Certification Number: 2- Back-up Operator: Back-up Certification Number: Location of harm: Latitude: 0 0 1 0 fl Longitude: = ° = s 0 ,d 3ts�*N. ��-a 1,t'r . F , 4 , .; ' Design Current . F a Design ,:Current ,, , a ; ;,r w ti r Design Current , ,C �a sit s a "`• r F ,tiy ice, .Wet Poultry C�pacity� Population Cattle Ca acfPo +a !na •Dry PoultryY r r. ry ❑ Layers r r= " } ❑ Non -Layers ❑ Pullets ti ,i"'s ri .may!`(` 3` ?fi �. �q ,�f�"'.5 ❑ Turke S i, Sul 57 ia13 S,�, i4 r"lU"''e'syv 1A 3 ti'7?w •S UtheC c t r v sk 4S Ana., :r t. .^:� ❑Turke Poults r - •w w '` +^ Y ❑ Other ° Other r �F Number of Structures �5 ,��Swine �,��:,'.� �.`�Ca aci •P �.-� �.:. �� .p> ty � ,opulatton ❑Wean to Finish El Wean to Feeder ` ❑Feeder to Finish !� El Farrow to Wean # ❑:Farrow to Feeder Farrow to Finish- Gilts ❑Boars ❑ Layer ' Non -La er Dai Cow O Dais Calf ❑ Dairy Heifer ❑ D Cow [] Non-Dai ❑ Beef Stocker' El -Beef Feeder ❑ Beef Brood Cow Discharges &Stream Impacts ��� i 1. is any discharge observed from any part of the operation? ❑Yes-�Alo � ❑ NA ❑ NE Discharge originated at: ❑ Structure [I Application Field El Other a. Was the conveyance man-made? LeEINO ❑ NE k l b. Did the discharge reach waters of the State? (If yes, notify DWQ) No ❑ NE c. What is the estimated volume that reached waters of the State {gallons}? `d. Does discharge bypass the waste management system? (If yes, notify DWQ) [I Yes ❑ No ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑Yes o ❑ NA- ❑ NE i 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State ❑ Ye o ❑ NA ❑ NE other than from a discharge? � 11/18/04 Continued r, ❑ Layer ' Non -La er Dai Cow O Dais Calf ❑ Dairy Heifer ❑ D Cow [] Non-Dai ❑ Beef Stocker' El -Beef Feeder ❑ Beef Brood Cow Discharges &Stream Impacts ��� i 1. is any discharge observed from any part of the operation? ❑Yes-�Alo � ❑ NA ❑ NE Discharge originated at: ❑ Structure [I Application Field El Other a. Was the conveyance man-made? LeEINO ❑ NE k l b. Did the discharge reach waters of the State? (If yes, notify DWQ) No ❑ NE c. What is the estimated volume that reached waters of the State {gallons}? `d. Does discharge bypass the waste management system? (If yes, notify DWQ) [I Yes ❑ No ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑Yes o ❑ NA- ❑ NE i 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State ❑ Ye o ❑ NA ❑ NE other than from a discharge? � 11/18/04 Continued r, Dai Cow O Dais Calf ❑ Dairy Heifer ❑ D Cow [] Non-Dai ❑ Beef Stocker' El -Beef Feeder ❑ Beef Brood Cow Discharges &Stream Impacts ��� i 1. is any discharge observed from any part of the operation? ❑Yes-�Alo � ❑ NA ❑ NE Discharge originated at: ❑ Structure [I Application Field El Other a. Was the conveyance man-made? LeEINO ❑ NE k l b. Did the discharge reach waters of the State? (If yes, notify DWQ) No ❑ NE c. What is the estimated volume that reached waters of the State {gallons}? `d. Does discharge bypass the waste management system? (If yes, notify DWQ) [I Yes ❑ No ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑Yes o ❑ NA- ❑ NE i 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State ❑ Ye o ❑ NA ❑ NE other than from a discharge? � 11/18/04 Continued r, Discharges &Stream Impacts ��� i 1. is any discharge observed from any part of the operation? ❑Yes-�Alo � ❑ NA ❑ NE Discharge originated at: ❑ Structure [I Application Field El Other a. Was the conveyance man-made? LeEINO ❑ NE k l b. Did the discharge reach waters of the State? (If yes, notify DWQ) No ❑ NE c. What is the estimated volume that reached waters of the State {gallons}? `d. Does discharge bypass the waste management system? (If yes, notify DWQ) [I Yes ❑ No ❑ NE 2. Is there evidence of a past discharge from any part of the operation? ❑Yes o ❑ NA- ❑ NE i 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State ❑ Ye o ❑ NA ❑ NE other than from a discharge? � 11/18/04 Continued r, Facility Number: Date of inspection Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. If yes, is waste level into the structural freeboard? Structure 2 Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): Structure 3 Structure 4 ❑ Yes o ❑ NA ❑ NE ❑ Yes ❑ NQ_—�NA ❑ NE Structure 5 '` Structure 6 5. Are there any immediate threats to the integrity of any of the structures observed? ❑ Yes,/E)I�o ❑ NA ❑ NE (ie/ large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed ❑ Yes El NA El through a waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an Immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes o ❑ NA ❑ NE 8. Do any of the stuctures lack adequate markers as required by the permit? ❑ yeo ❑ NA ❑ NE (Not applicable to roofed,pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes.❑ NA ❑ NE maintenance or improvement? WastC Application 10. Are there any required buffer -_setbacks, or compliance alternatives that need ❑ Yeso ❑ NA ElNE maintenance/improvement? t 11. Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Yes ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground El Heavy Metals (Cu, Zn, etc.) GG-GG-----���� ❑ PAN ❑PAN > 10% or l0 Ibs [:]Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Drift ❑ Application Outside of Area 6z)\a'�_ 12. Crop types)~ 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? C ❑ Yes ❑ NA El NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes o ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination![] Yes ❑ NA ❑ NE 17, Does the facility lack adequate acreage for land application? ❑ Yes to---u El ❑ NE 18. Is there a lack of properly operating waste application equipment? El Yes NA ❑ NE 2�,V,�--z LO-V2 t o L wer/Inspector Name w��Y#t'`';a�r 'r Phone: werllnspector Signature: Date: 12128104 Continued Facilitydumber: — Date of inspection Rejuired Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? ❑ Yes jXo ❑ NA ❑ NE 20. Does the facilityfail to have all components of the CAWMP readily available? if yes, check ❑ Yes o ❑ NA ❑ NE the approprrate box. Ma s ❑ Other 21. Does record keeping need improvement? If yes, ch?ecka appropriate box below. ElNo [IYes, NA ❑ NE �aste Application ,Weekly Freeboard te Analysis-_ Soil Analysis ❑ Waste Transfers ❑ Annual Certification ❑ Rainfall ❑ Stocking ❑ Crop Yield ❑ 120 Minute Inspections ❑ Monthly and 1" Rain Inspections ❑ Weather Code 22. Did the facility fail to install and maintain a rain gauge? ❑ Yes <No ❑ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers"on irrigation equipment? []Yes ❑ No ':Et1VA ❑ NE 24. Did the facility fail to calibrate waste application equipment as required by the permit? t'1 ❑ Yes )iTVo ❑ NA ❑ NE 25. Did the facility fail to conduct a sludge survey as required by the permit? 26. Did the facility fail to have an actively certified operator in charge? 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? Other issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? 29. Did the facility fail to properly dispose of dead a W& within 24 hours and/or document and report the mortality rates that were higher aiT an ormal? 30. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately., 31. Did the facility fail to notify the regional office of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 32. Did Reviewer/Inspector fail to discuss reviewlinspection with an on -site representative? r 33. Does facility require a follow-up visit by same agency? ❑ Yes ❑ No � A ❑ NE ❑ Yes j o ❑ NA ❑ NE ❑ Yes ❑ No ❑ NE ❑ Yes �o ❑ NA ❑ NE ❑ Yesfo ❑ NA ❑ NE ❑ Yes )SNo ❑ NA ❑ NE ❑Y ❑NA [I NE ❑Ye o ❑NA ❑NE ❑ Yes ❑ NA ` ❑ NE i p �9n..� M. M9��Salr�.✓ 2.a �,b �tN' *AA f_"'a 12128104 PLAN OF ACTION (PoA) FORM for HIGH WASTE LEVELS IN STRUCTURES AT ANIMAL FACILITIES •' " Facility Number: 13-10 County: Cabarrus Facility Name: George L. Pless and Sons Dairy Certified Operator Name: John A. Pless Operator #: 21626 Date that High Waste Level Was Initially Reported to DWQ: 3 10 2010 DWQ Contact Name: James Bealle Current Situation 1. List the current waste level(s) as measured from the waste level in the lagoon/storage pond to the lowest point on the top of the dam for structures'without spillways; and from the waste level in the structure to the bottom of the spillway for structures with spillways. Also list the quantity of waste above the maximum liquid mark (also called "start pump"). Structure 1 Structure 2 Structure 3 Structure 4 Structure Name/ID: Spillway eye)or no): Waste Level (inches): :2 (f3/17 110 �N Above Maximum Mark (inches): - Dam is Slumping or -Seeping (yes o no) Mitigating Factors 2. Brief summary (incl. date, type, and amount) of precipitation events contributing to high waste level: VCiH W`j- (N: ,+cA. / Pi f1 mow 4*J Qa14 3. Date of most recent waste application event: 3 Yw 3/0/1a 9/17 a 4. Per the Certified Animal Waste Management Plan (CAWMP), how is animal waste land -applied at your facility (e.g. solid spread irrigati , honey wagon, urry truc ? Either traveling irrigation or slurry tank. Evaluation of Waste Management System, - 5. If applicable,,has-the cattle lot and barns been inspected for leaking -drinkers? -Have repairs -been made? N/A - 6. If applicable, is there enough guttering on the barns to exclude fresh water from the waste structure? If not, when is installation or repairs to be made? High Waste Level POA Form-Mar2010 Y N/A 7. If applicable, is the diversion ditch around the waste structure functioning properly and excluding all fresh water from the structure? t�C S Diversion ditch is functioning properly. 8. Describe all methods employed to contain the waste or to exclude it from surface waters (e.g. berm, ditch, retention hole, alternate application method, removal of cattle to pasture): N/A Proposed Strateey 9. Describe moisture conditions in the field (e.g. standing -water, application equipment mars down in field, "trafficability" across the soil soils able to absorb ap lication without runoff application fields frozen and/or snow covered): 10. Given optimum soil and weather conditions, what is the earliest possible date that land application could commence? Cow 10" j WJA !:�J/ 7r,V 11. Do you have a waste analysis obtained within 60 days of application? yes 12. List proposed receiving crop(s), acreage, and application window(s). Is there a sufficient PAN balance for the receiving crop(s)? Approximately 50 acres of corn land is available. Entire PAN balance available. 13. Is waste to be pumped and hauled to an off -site location? If so, list the volume and PAN content of the waste to be hauled as well as the proposed site(s) with their related facility number, number of acres, receiving crop information, etc. Contact and secure approval from the Division of Water Quality prior to transfer of waste to a site not covered in the facility's certified animal waste plan. N/A hereby certify that I have reviewed the information and ability, the information is accurate and correct. A , ?65 s ty Owner/Manager (print) Facility Owner/Manager (signature) listed above, and to the best of my knowledge Phone: �W_ 7PZ _ Z2 I1 Date: 3Ad High Waste Level POA Form-Mar2010 �1• Tau ' umber` Typeof�sit eCompliance Inspection 0 Operation Review 0 Structure Evaluation Q ica ss Reasr/for Visit ® Routine O Complaint O Follow up O Referral O Emergency O Other ❑ Denied Access Datt /f Visit: I � Arrival Time: 02f. � Departure Tim'. County: C '*�T ' �s Region: ��.l �'ll� ii umr: Zwner Name: %ori�-off n r t� �.g � - _. Mailing Address: Physical Address: Facility Contact: Title: Phone No: Onsite Representative: Integrator: Certified Operator: _ Operator Certification Number: Bark -up Operator: Back-up Certification Number: Location of Farm: Latitude: 0 0 = =,s Longitude: 0 ° = 6 0 1I t ,,-Design Current� r Design Current:.r : ' ^" °Design Current Swine y city Population yWetl'oultry Capacity Populations -,-Cattle opu a o ❑ Wean to Finish ;'. ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to -Wean ❑ Farrow to Feeder z; ❑ Farrow to Finish ., ❑ Gilts ❑ Boars Other ❑ Other X, -Dry,Poultry, a ;' ❑ Layers V r ❑ Non -Layers ❑ Pullets ❑ Turkeys ❑ Turkey Poults ❑ Other ai Cow Z2a 2 alf FDai Heifei ❑ Dry Cow ❑ Non-Dai ❑ Beef Stocket ❑Beef Feeder ❑ Beef Brood Cowl i Number of Structures: ~� Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other a. Was the conveyance man-made? b. Did the discharge reach waters of the State? (If yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (If yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes �No❑ NA ❑ NE ❑ Yes El No A NE ❑ Yes ❑ No [ 1 NE ❑ Yes ❑ No ❑ NE ❑ Yes o ❑ NA ❑ NE ❑ Y No ❑ NA ❑ NE 12128104 Continued 1/ ,Facility Number: Date of Inspection 0 Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. If yes.. is waste level into the structural freeboard? Structure 3 Structure 4 Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? 1, r , ❑ Yes 1 ❑ 11 ❑ N E ❑ Yes ❑ No A,❑ NE Structure 5 Structure-, ❑ Yes ❑ NA ❑ NE ❑ Yes fo ❑ NA ❑ NE If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmenIpl thygat, notify DWQ 7. Do any of the structures need maintenance or improvement'? ❑ Yes o ❑ NA ❑ NE 8. Do any of the stuctures lack adequate markers as required by the permit? ❑ Yes r[03 A ❑ NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require El Yes A ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes o NA ❑ NE maintenance/improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Ye ' . ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) . ❑ PAN ❑ PAN > 10% or 10 lbs ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window `❑ Evidence of Wind �Drift 0 A pliccaatti_oonn�0 tstside of Area 12. Crop type(s) � 0 4� V 't. 4S:V14P1dr 13. Soil type(s) c� �►,�� a�� / 14. Do the receiving crops differ from those designated in the CAWMP? El Yes NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes �o ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination'![] Yes - " ❑ NA ❑ NE 17. Does the facility lack adequate acreage for land application? ❑ Ye No ❑ N ❑ NE 18. Is there a lack of properly operating waste application equipment? ElYes o ❑ NA ❑ NE Reviewer/Inspector Name Phone: Reviewer/Inspector Signature: r Date: 12128104 Continued mbei-LFaciDliti— Date of Inspection R_�aui- Records & Documents I9 id the facility fail to have Certificate of Coverage & Permit readily available? ❑ Yes�No [>A ❑ NE Does the facility fail to have all components of the CAWMP aj a chec Yes �No ❑ NA ❑ NE / the appropirate box. jsts ❑ Design ❑ Maps ❑ Other r 21, Does re rd keeping need improvement? If yes, check t appropriate bo. elow. ❑ Yes ❑ No ❑ NE A YY ,1JlG Y1jJ�11lL.UUU[l Lj rf GGn[y 1'IGG UV�lIu ry tiJ Ll: Yialy jl 1^j OVII t111cUy J1J tiff i1JLG 11A11J1G1J Lj Aiii uah, Ceall'icatioll ainfall ocking rop Yield [a-t_ Minute Inspections 2onthly and 1" Rain Inspections eater Code 22. Did the facility fail to install and maintain a rain gauge? 23.. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 24. Did the facility fail to calibrate waste application equipment as required by the permit? 25. Did the facility fail to conduct a sludge survey as required by the permit? 26, Did the facility fail to have an actively certified operator in charge? 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? Other ]Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report the mortality rates that were hig er ttha�ormal? 30. At the time of the inspection did the facility pose an odor or air quality concern? .. If yes, contact a regional Air Quality representative immediately 31. Did the facility fail to notify the regional office of emer a s,as required by General Permit? (ie/ discharge, freeboard problems, over app jcation) 32, Did Reviewer inspector fail to discuss review/inspection with an on -site representative? 33. Does facility require a follow-up visit by same agency? ❑ Yes NA ❑ NE ❑ Yes No ❑ NE ' ❑ NA ❑ NE Yes ❑ No NA ❑ NE ❑ Ye No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NE ❑ Yes o A El NE ❑ Yes ❑ NA ❑ NE ❑ Yes NA ❑ NE ❑ Yes _ ❑ NA ❑ NE ❑ Yes-�g o ❑ NA ❑ NE ❑ Yes JRJ o ❑ NA ❑ NE Adti- alEommenfsgnd/o"r�Drawings ., h. Y..ST.-C r s,. 'L+-Spti.::. f. �]... 1_. 1•+[Y�._' Y..+.S'.� 4V 12128104 Division of Water Quality n Division of Soil and Water Conservation ❑ Other Agency Facility Number. 130010 Facility Status: Active Permit: AWC13001 p ❑ Denied Access Inspection Type: Compliance Inspection _ Inactive or Closed Date: Reason for Visit: Routine _ County: Qabarrus Region: Mo resvill Date of Visit: 09/26/2008 Entry Time:02:00 PM Exit Time: 0330 PM _ Incident #: Farm Name: George L. Pless 8 $4ns Dairy Farm _ _ Owner Email: Owner: Qgorae L Pless & Sons Phone: 704-782-2216 Mailing Address: 5901 Pless Rd Rockwell NC_28138 Physical Address: Facility Status: 0 Compliant ❑ Not Compliant Location of Farm: Integrator: Latitude: 35'30'17" Longitude: 80'29'55" _ From the intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pless Rd. Farm on the right. Approximately 5 miles northeast of Kannapolis. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Waste Application Records and Documents Other Issues Certified Operator: John A Pless Operator Certification Number: 21626 Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hour contact name John A. Pless Phone: 704-782-2216 On -site representative John A. Pless Phone: 704-782-2216 Primary Inspector: James Beall Phone: 704-663-1699 Ext.216 Inspector Signature: Date: Secondary Inspector(s): Inspection Summary: 05/22/08 > Waste Analysis > N = 7.6 Lbs/1000 Gallons 02/18I08 > Waste Analysis > N = 5.8 Lbs/1000 Gallons 05/28/08 > Soil Analysis Im Page: 1 qM Permit: AVVC130010 Owner - Facility: George L Pless & Sons Facility Number : 130010 A Inspection Date: 09/26/2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle Q Cattle -Milk Cow 220 209 Total Design Capacity: 220 Total SSLW: 308,000 Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard aste Pond TVVP11 7-7 19.00 32.00 Page: 2 Permit: AWC130010 Owner - Facility: George L Pless & Sons Facility Number: 130010 Inspection Date: 09/26/2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Discharges &_Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? n ■ n n Discharge originated at: Structure Application Field In Other Tl a. Was conveyance man-made? n 0 ■ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ n ■ D c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) n n ■ n 2. Is there evidence of a past discharge from any part of the operation? n ■ n n 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a n ■ n n discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? n ■ n n If yes, is waste level into structural freeboard? n 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe n ■ o n erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed and/or managed through a waste management ❑ ■ n n or closure plan? 7. Do any of the structures need maintenance or improvement? n ■ n 0 B. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, Q ■ n n dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or D ■ n improvement? Waste Application Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or n ■ n n improvement? 11. Is there evidence of incorrect application? frl ■ n n If yes, check the appropriate box below, Excessive Ponding? n Hydraulic Overload? ❑ Frozen Ground? n Heavy metals (Cu, Zn, etc)? n Page: 3 Permit: AWC130010 Owner - Facility: George L Pless & Sons Facility Number : 130010 Inspection Date: 09/26/2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Yes No NA NE Waste Application n PAN? Is PAN > 10%/10 lbs.? 0 n Total P205? Failure to incorporate manurelsludge into bare soil? D n Outside of acceptable crop window? n Evidence of wind drift? Application outside of application area? ❑ Corn (Silage) Crop Type 1 Fescue (Pasture) Crop Type 2 Small Grain ( Crop Type 3 Barley, Oats)Wheat, Sudan Grass Crop Type 4 Crop Type 5 Timothy Rye G a'sQrchard, & Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management ❑ ■ C-) 0 Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? n ■ Q n 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? n ■ n n 17, Does the facility lack adequate acreage for land application? n ■ n n 18. Is there a lack of properly operating waste application equipment? n ■ n n Records and Documents Yes No NA NE 19.-Did the facility fail to have Certificate of Coverage and Permit readily available? n ■ n n 20. Does the facility fail to have all components of the CAWMP readily available? n ■ n n If yes, check the appropriate box below. 1 Page: 4 It Permit: AWC130010 Owner - Facility: George L Pless & Sons Inspection Date: 09/26/2008 Inspection Type: Compliance Inspection Records and Documents WUP? Checklists? Design? Maps? Other? 21. Does record keeping need improvement? If yes, check the appropriate box below. Facility Number : 130010 Reason for Visit: Routine Yes No NA NE n n n n n 0 0 0 0 Waste Application? 120 Minute inspections? rl Weather code? n Weekly Freeboard? 'transfers? rl Rainfall? n Inspections after > 1 inch rainfall 8, monthly? Waste Analysis? f i Annual soil analysis? fl Crop yields? rl Stocking? Annual Certification Form (NPDES only)? 11 22. Did the facility fail to install and maintain a rain gauge? rl ■ rl n 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment (NPDES only)? n n ■ n 24. Did the facility fail to calibrate waste application equipment as required by the permit? n ■ n n 25. Did the facility fail to conduct a sludge survey as required by the permit? fl ❑ ■ 26. Did the facility fail to have an actively certified operator in charge? n ■ n n 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? n n ■ n -- Yes N❑ NA NF 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? ❑ ■ 0 Q 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report those it ■ ❑ n mortality rates that exceed normal rates? Page: 5 Permit: AWC130010 Owner • Facility: George L Pless & Sons Facility Number : 130010 ` Inspection late: 09/26/2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Yes No NA NE Other Issues 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air Q ■ fl rl Quality representative immediately. 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? n■nn 32. Did Reviewer/inspector fail to discuss reviewlinspection with on -site representative? n■n❑ n■nil 33. Does facility require a follow-up visit by same agency? Page: 6 Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other Agency Facility Number: 130010 Facility Status: Active Permit: AWC13QQ10 Denied Access Inspection Type: Q'4omp' nce Inspection Inactive or Closed Date: Reason for Visit: Routine County: Cabarrus Region: Mooresville Date of Visit: 05/16/2007 Entry Time:04-30-PM Exit Time: Q,Q:QQPM Incident #: Farm Name: George L. Pless & Sons Dairy Farm Owner Email: Owner: Georae L Pless & Sons Phone: 704-782-2216 Mailing Address: 5901 Pless Rd BgQkwell NC 28138__ Physical Address: Facility Status: 0 Compliant Location of Farm: ❑ Not Compliant Integrator: Latitude:35°30'17" Longitude:8029'55", From the intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pless Rd. Farm on the right. Approximately 5 miles northeast of Kannapolis. Question Areas: Discharges & Stream Impacts Records and Documents Certified Operator: Jahn A Pless Secondary OIC(s): Waste Collection & Treatment Waste Application Otherlssues Operator Certification Number: 21626 On -Site Representative(s): Name Title Phone On -site representative 24 hour contact name John A. Pless John A. Pless Phone: 704-782-2216 Phone: 704-782-2216 Primary Inspector: James Bealle Phone: e�`t'�35"fit Inspector Signature: Date: Secondary Inspector(s): Inspection Summary: 04/26/07 > Waste Analysis > N = 13.6 Lbs11000 Gallons 11/02/06 > Waste Analysis > N = 7.1 Lbs/1000 Gallons 04/19/07 > Soil Analysis 21. Weather Code must be recorded on the designated form (enclosed), or approved alternative form. H Page: 1 Permit: AWC130010 Owner - Facility: George L Pless R Sons Facility Number: 130010 Inspection Data: 0511612007 Inspection Type: Compliance Inspection Reason for Visit: Routine e Regulated Operations Design Capacity Current Population Cattle Cattle - Milk Cow 220 220 Total Design Capacity: 220 Total SSLW: 308,000 Type Identifier Ctosed Date Start Date Designed Freeboard Observed Freeboard k"ste Pond WP1 19.00 a8.00 Page: 2 Permit: AVVC130010 Owner - Facility: George L Pless & Sons Facility Number : 130010 i Inspection Date: 05/16/2007 Inspection Type: Compliance inspection Reason for Visit: Routine Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ ■ n ❑ Discharge originated at Structure ❑ Application Field ❑ Other ❑ a. Was conveyance man-made? ❑ ❑ ■ ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ❑ ■ ❑ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ❑ ■ ❑ 2. Is there evidence of a past discharge from any part of the operation? Cl ■ ❑ Q 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a ❑ ■ ❑ ❑ discharge? Waste Collection, Storage $ Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ ■ ❑ ❑ If yes, is waste level into structural freeboard? ❑ 5. Are there any immediate threats to the integrity of any of the structures observed (Le./ large trees, severe ❑ ■ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed and/or managed through a waste management ❑ ■ ❑ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ❑ ■ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ❑ ■ ❑ ❑ dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ ■ ❑ ❑ improvement? Waste Application Yes No NA NE 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or ❑ ■ ❑ ❑ improvement? 11. Is there evidence of incorrect application? ❑ ■ ❑ ❑ If yes, check the appropriate box below, Excessive Ponding? n Hydraulic Overload? ❑ Frozen Ground? ❑ Heavy metals (Cu, Zn, etc)? ❑ Page: 3 Permit: AWC130010 Owner - Facility: George L Pless & Sons Inspection Date: 0511612007 Inspection Type: Compliance Inspection Facility Number; 130010 Reason for Visit: Routine Waste Application ., _...._ Yes No NA NE PAN? fl Is PAN > 10%110 lbs.? 171 Total P2O5? n Failure to incorporate manure/sludge into bare soil? In Outside of acceptable crop window? Evidence of wind drift? n Application outside of application area? Crop Type 1 Com (Silage) Crop Type 2 Fescue (Pasture) Crop Type 3 Small Grain (Wheat, Barley, Oats) Crop Type 4 Sudan Grass Crop Type 5 Timothy, Orchard, & Rye Grass Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management 0 ■ Q Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? Q ■ Cl ❑ 16, Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? 0 ■ Cl Q 17. Does the facility lack adequate acreage for land application? ❑ ■ ❑ Q 1 B. Is there a lack of properly operating waste application equipment? 0 i ❑ Q Records and Documents Yes No NA NE 19. Did the facility fail to have Certificate of Coverage and Permit readily available? ❑ ■ n Q 20. Does the facility fail to have all components of the CAWMP readily available? Q ■ Q n If yes, check the appropriate box below, Page: 4 Permit: AWC130010 Owner - Facility: George L Pless & Sons Facility Number : 130010 Inspection Date: 05/16/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Records and Documents Yes No NA NE WUP? ❑ Checklists? ❑ Design? ❑ Maps? ❑ Other? ❑ 21. Does record keeping need improvement? If yes, check the appropriate box below. Waste Application? 120 Minute inspections?. ■❑❑❑ Weather code? ■ Weekly Freeboard? ❑ Transfers? ❑ Rainfall? ❑ Inspections after> 1 inch rainfall & monthly? ❑ Waste Analysis? ❑ Annual soil analysis? ❑ Crop yields? ❑ Stocking? ❑ Annual Certification Form (NPDES only)? ❑ 22. Did the facility fail to install and maintain a rain gauge? 13 ■ ❑ 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipment (NPDES only)? ❑ ❑ ■ ❑ 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ ■ ❑ ❑ 25. Did the facility fail to conduct a sludge survey as required by the permit? ❑ ❑ ■ ❑ 26. Did the facility fail to have an actively certified operator in charge? ❑ ■ ❑ ❑ 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? ❑ 0 ■ ❑ Ync Nn N6 NF 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? ❑ ■ ❑ ❑ 29. Did the facility fail to properly dispose of dead animals within 24 hours andlor document and report those ❑ ■' ❑ ❑ mortality rates that exceed normal rates? Page: 5 Permit: AWC130010 Owner - Facility: George L Pless & Sons Facility Number: 130010 Inspection Datw 05/16/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Other Issues Yes No NA NE 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air ❑ ■ ❑ ❑ Quality representative immediately. 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ ■ ❑ ❑ 32. Did Reviewerltnspector fail to discuss review/inspection with on -site representative? ❑ ■ n ❑ 33. Does facility require a follow-up visit by same agency? ❑ ■ ❑ ❑ Page: 6 Pless Farm in Cabarrus Co. Subject: Pless Farm in Cabarrus Co. From: Cindy Safrit <cindy.safrit@ncmaii.net> Date: Thu, 15 Mar 2007 10:14:32 -0400 To: James Bealle <james.bealle@ncmail.net> I know you are scheduled for Cabarrus Co. next month. Just thought I would let you know John Pless' sister and bother in-law just died in a car accident. They were hit by a drunk driver Sunday. I was scheduled to help him calibrate his irrigation but we have canceled that for now. Just thought I would let you know he is pretty upset right now so if you were planning on seeing him the first of April you may want to push it back a little. I put a copy of the newspaper article on your desk. Hope things are going well. Cindy Safrit, PE - Cindy.Safrit@ncmail.net North Carolina Dept. of Environment & Natural Resources Div. of Soil & water Conservation 610 E. Center Ave., Suite 301 Mooresville, NC 28115 Ph. (704) 663 -1699 Fax: (704) 663-6040 of 1 3/16/2007 4:30 PM Second victim dies after Sapp Road crash By Holly Fesperman Lee Salisbury Post � An accident blamed on a drunk driver has claimed a second victim. Ma Ann Sifford, 58, died Tuesday at NorthEast Medical Center in Concord. ��n �kss sF�ie-� y Her husband, Terry Dale Sifford, 61, an assistant chief at the Rimer Volunteer Fire Department, died at the scene of Sunday's wreck on Sapp Road, near the Cabbarus-Rowan line. Metheny The two were involved in a head-on collision. Gary Metheny, 25, of Eddieman Road, Kannapolis, is charged with two counts of second-degree murder for the deaths. Trooper W.Y. Kessler of the N.C. Highway Patrol said Metheny was driving south in a 2004 Dodge Ram when he crossed the center line and hit the couple's Ford Explorer. Mary Ann worked as a receptionist at Mt. Pleasant Elementary School and the school's principal, Corey Cochran, said Tuesday night that she'd been in that position for 20 years. "She was the person everybody saw when they came in. She was the type of person that really was the foundation of the school. It's a big setback for us," he said. "The whole staff is really heartbroken over this," Cochran added. Cochran said he'd been principal at Mt. Pleasant Elementary for five years and knew Mary Arm Sifford as the person that could do anything anyone needed done. "We're creating a memory book that we're going to give to the three children. Everybody has their favorite memories of Mrs. Sifford," he said. Cochran also talked about his favorite memory of Sifford. "I think the thing that I remember about her most fondly ... she had three granddaughters. Just seeing her with them and talking about them, that's the time when she was the happiest. You could tell that they really meant a lot to her." Cochran also knew Mary Ann's husband, Terry. "He volunteered at our school and did a lot for us," he http:Hcl assified . sal isburypost.comlcontent_printstory.php?link=http%3 A%2F%2Fwww.sal... 3/14/2007 said. .* •- Cochran said Terry had been helping a class of students design a mural about textiles. He was scheduled to be at school Monday helping with the project. Cochran said Terry Sifford worked at Cannon Mills for years but when the mill closed he got ajob as a custodian at Concord Middle School. C. i In addition to work at the school, the couple was very active at their church Cross of Christ Lutheran on Rimer Road in Concord. tr'3 "If something needed to be done, they were there doing it and never wanted credit," he said. Terry and Mary Ann Sifford _...... __.______�.._____..___________. - Cochran said guidance counselors told the student body about the accident and he sent out a connect-ed message to homes Tuesday evening letting parents know Mary Ann had died. Cochran said he would tell students this morning at school and told his staff Tuesday aftcrnoon that, "We're going to focus on letting all the students know then we'll figure out what we need to do. "It's just so sudden. It's just such a shock ... it's a real tragedy. It makes everybody stop and think," Cochran said. Contact Holly Lee at 704-797-7683 or hlee(rr�,salisburypost.com. http://classified.salisburypost.cornlcontent_printstory.php?link=http%3A%2F%2Fwww.sal... 3/ 14/2007 Terry Dale Sifford Mary Ann Pless Sifford i ROCKWELL - Terry Dale Sifford, 61, of 5139 Phaniels Church Road, died Sunday, March 11, 2007, at NorthEast fvledical Center in Concord. His wife, Mary Ann Pless Sifford, 58, of the same address, died Tuesday, March 13, 2007, at NorthEast Medical Center-, Mr. Sifford was born Oct. 31, 1945, in Cabarrus County, a soya of Mary (Moser) Sifford Bonds of Rockwell and the late Clarence Sifford Sr. A veteran of the U.S. Army, he graduated from Mount Pleasant High School and had worked for Pillowtex Plant 1 for 30 years. He was currently the maintenance technician at Concord Middle School, A lifetime member of Cross of Christ Lutheran Church in Concord, Mr, Sifford was Scoutmaster of Troop 84 at his church, also serving in all phases of the church. He was a leader of Rimer 4-H and Rimer VFD for over 30 years, where he also served as Fire Chief. He was also a member of Cabarrus County Rescue Squad. In addition to his father, he was preceded in death by a brother, Kenneth Sifford. in addition to his mother, survivors include sons Timothy P. Sifford and wife Janie of Rockwell and Stephen M. Sifford and wife Rosemary of Snow Camp; daughter Meredith (Sifford) Harrison and husband John of Rockwell; brother the Rev. Clarence Sifford Jr, of Salisbury; and grandchildren Madison, Salem and Marianna. Mrs. Sifford was born July 16, 1948, in Cabarrus County, a daughter of George Pless Sr. and Frances Carter Pless of Rockwell. A secretary at Mount Pleasant Elementary School, she was a member of Cross of Christ Lutheran Church in Concord and was active in all phases of the church, including Women of the ELCA, and was secretary of the church for over 30 years. She was a Thrivent branch officer, a leader of Rimer 4-H and was an officer of Mount Pleasant TOPS Chapter. Mrs. Sifford was preceded in death by her husband, Terry Dale Sifford, on Sunday, March 11, 2007. In addition to her parents, sons, daughter and grandchildren, she is survived by brothers Jerry W. Pless of Rockwell, George L, Pless Jr. of Salisbury and John A. Pless of China Grove; and sister Janet Pless Stirewalt of China Grove. Visitation for Mr. and Mrs. Sifford: 6-8 tonight at Hartsell Funeral Home in Concord. The family meeting place will be at the home of son Timothy Sifford, 5251 Phaniels Church Road, Rockwell. Service for the Siffords: 11 a.m. Friday at Cross of Christ Lutheran Church in Concord with Pastor Joseph A. Miller officiating. Burial will be in the church cemetery with military rites performed graveside by Cabarrus County DAV Chapter 27. Memorials: In lieu of flowers, please make donations to Cross of Christ Lutheran Church, 4500 Rimer Road, Concord, NC 28025; or Rimer VFD, 4306 Rimer Road, Concord, NC 28025, Hartsell Funeral Home in Concord is assisting the family. Online condolences may be made at woiw.iiarrsci oxom. Published in the Salisbury Post on 3/15/2007. Notitc 6 Goi2sL L'.---A • foj'1Qr(il homc iilf http://www.legacy.con/saIisburypost/Obituaries.asp?Page=LifeStoryPrint&PersonID=867.., 3/15/2007 VAN lity: N mb r Type of Visit 0 Compliance Inspection 0 Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit 0 Routine 0 Complaint 0 Follow up 0 Referral 0 Emergency 0 Other ❑ Denied Access Date of Visit: d Arrival Time: Departure Time: County: 64X Lek<,Region: Farm Name: G -bat rk Owner Email: Owner Name: Phone: Mailing Address: _ Physical Address: Facility Contact: Title: Phone No: Onsite Representative: U d Integrator: Certified Operator: _ ,t ��ss - ___ Operator Certification Number: Back-up Operator: _ Back-up Certification Number: Location of Farm: Latitude: ❑ e 0 ` ❑" Longitude: = o " : i y# �..a, ��n �,', 75 ntr ' Design, Currentr Desigq y_ Cdrient Design Cuirrent , „ Swine . V ,x ;Capacity Populatton Wet PoultryC�pacity, PopulationCattic �h . ' <<CapacityPopulatiou; �..- s Wean ❑ Layer ❑ Non -La er `y^'.�'d Si>'y,ti� d�.i s ;w } �: a�"-- f ' c t R. -��S r ry DryPoultry A� t;„ i i s � xM�, , a;��� �� �,ti , ..,� �� w� �:µEl -'� E a �:, i t Wyy.�1��h.,` Syry- A i'e.+ 1.Li t ❑Other - u r f r u es y� '� ` IV �mlie ySt'� `, t ".h«�.r.;,. k�e,;-f:�-.. '= - -'"�, -� ,w--.: �4„ 'z..v f_'.; �:. '.:,�', :.�� t, Ou t:Nr to Finish �` Discharges ❑Wean to Feeder ❑ Feeder to Finish . El Farrow to Wean ❑Farrow to Feeder ❑Farrow to Finish El Gilts El Boars ❑ Layers ti ❑Non -La Non -Layers El Pullets �`: ❑ Turkeys ❑Turke Poults � Cow -zri ❑ Dai Calf ❑ Dairy Heifer ❑ D COW' ❑ Non -Dairy ❑ Beef Stocker ❑Beef Feeder ' ❑ Beef Brood Cow &Stream Impacts 1. Is any discharge observed from any part of the operation? El Yes �,(, �fo ❑ NA ❑ NE Discharge originated at: El Structure [I Application Field El Other , a. Was the conveyance man-made? ^ ❑Yes ❑ No ❑ NA ❑ NE b. Did the discharge reach waters of the State? (If yes, notify DWQ) ❑Yes ❑ No ❑ NA ❑ NE c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (If yes, notify DWQ) ❑Yes ❑ No ❑ NA ❑ NE 2. Is there evidence of a past discharge from any park of the operation? El Yes �No ❑ NA ❑ NE 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State ❑Yes 4No ❑ NA ❑ NE other than from a discharge? ' 12/28/04 Continued Facility Number: — Date of Inspection u Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. If yes, is waste level into the structural freeboard? Structure I Structure 2 Structure 3 Structure 4 ❑ Yeso ❑ NA ❑ Ni ❑ Yes RIo ;❑ NA ❑ NE Structure 5 Structure 6 Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): 5. 'Are there any immediate threats to the integrity of any of the structures observed? ❑ Yes WNo ❑ NA ❑ NE '(ie/ large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed ❑ Yes UNo ❑ NA ❑ NE through a waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ..❑ Yes 9No ❑ NA ❑ NE 8. Do any of the stuctures lack adequate markers as required by the permit? ❑ Yes No ❑ NA ❑ NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes t,No ❑ NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes W No ❑ NA ❑ NE maintenance/improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window❑ Evidence of Wind Drift ❑/Application Outside of Area g 12. Crop type(s) 6 r- t` +rl i / k: � � le G/ 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes &tNo ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes N3,,24o ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination, El Yes NNo ❑ NA ❑ NE 17. Does the facility lack adequate acreage for land application? ❑ Yes �fNo ❑ NA ❑ NE 18. Is there a lack of properly operating waste application equipment? ❑ Yes [TIo ❑ NA ❑ NE ! Ge,, L) S 1 /.Y l-" 1,'i3 1 h (, —17 .9 M - Reviewer/Inspector Name{s$�""°; ,'ts"�����FMM phone: A-11 � , . Reviewer/Inspector Signature: Date: 12128101 Continued Facility�l4umber: — 'Date of inspection Required Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? ❑ Yes kNo ❑ NA 1 ❑ NE 20, Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Yes RNo ❑ NA ❑ NE the appropirate box. ❑ WUp ❑ Checklists ❑ Design ❑Maps ❑ Other 21. Does record keeping need improvement? If yes,'check the appropriate box below. ❑ Yhs M No ❑ NA ❑ NE ❑ Waste Application ❑ Weekly Freeboard ❑ Waste Analysis ❑ Soil Analysis ❑ Waste Transfers ❑ Annual Certification ❑ Rainfall ❑ Stocking ❑ Crop Yield ❑ 120 Minute Inspections ❑ Monthly and V Rain Inspections ❑ Weather Code 22. Did the facility fail to install and maintain a rain gauge? 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 24. Did the facility fail to calibrate waste application equipment as required by the permit? 25. Did the facility fail to conduct a sludge survey as required by the permit? 26. Did the facility fail to have an actively certified operator in charge? 27, Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? Other _Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report the mortality rates that were higher than normal? 30. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately 31. Did the facility fail to notify the regional office of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 32. Did Reviewer/Inspector fail to discuss review/inspection with an on -site representative? 33, Does facility require a follow-up visit by same agency? ❑ Yes pf�C7,] No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA M NE ❑ Yes No ❑ NA W,,NE DOM— ❑ Yes agmo *NA ❑ NE ❑ Yes KNo ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA �Q NE ❑ Yes [�No El. NA ElNE ❑Yes PNo ❑NA ONE ❑ Yes %No ❑ NA ❑ NE ❑ Yes � No ❑ NA ❑ NE ❑ Yes SNo ❑ NA ❑ NE r ❑ Yes o ❑ NA ❑ NE 12128104 pless dairy Subject: pless dairy From: Andrew Pitner <Andrew.Pitner@ncmail.net> Date: Tue, 19 Sep 2006 11:57:17 -0400 To: James Bealle <lames.Bealle@ncmail.net> JB, Just got off the phone with John Pless of Pless Dairy, Cabarrus Co. Apparently Cindy Safrit was there this morning and noticed that they have high freeboard. Per John Pless, it was "above the pump mark." He's been watching the weather and considering where to apply and intends to apply asap. His cell # is 980-521-1849. AHP Andrew Pitner, P.G. - Andrew.Pitner@ncmail.net Division of Water Quality - Aquifer Protection Section Mooresville Regional Office (MRO) North Carolina Department of Environment & Natural Resources 610 East Center Avenue, Suite 301, Mooresville, NC 28115 MRO Main Phone: (704) 663-1699 Direct Phone: (704) 235-2180 MRO Fax: (704) 663-6040 Website: http://mro.enr.state.nc.us/gw/ 1 of 1 9/19/2006 1:30 PM 1 Type of Visit IQDCompliance Inspection 0 Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit j6 Routine 0 complaint 0 Follow up 0 Referral 0 Emergency 0 Other ❑ Denied Access Date of Visit: 'e1C•ft Arrival Time: Deppa�arture Time: o County: 4 S Region:. L �t Farm Name: (j-e•RttC �I� sd Soul >N-►t+;R y Owner Email: Owner Name: _ �Cd+!5 P�eSS Jobs' Phone: Mailing Address: `J O Re Ra/ -_ oc� We I/ N C Physical Address: Facility Contact: �^' e S S Title: _,0Z C_ _ Phone No: Onsite Representative: Integrator: %1 Certified Operator: Operator Certification Number: Back-up Operator: Back-up Certification Number: Location of Farm: Latitude: = o = I 0 is Longitude: = ° 0 d = " Swine Wean to Finish Wean to Feeder Feeder to Finish Farrow to Wean Farrow to Feeder Farrow to Finish Gilts Boars Other ❑ Other Design Current Design Current Capacity Population Wet Poultry Capacity Population ❑ La er i �] Non -La er Dry Poultry ❑ Layers ❑ Non -Layers ❑ Pullets ❑ Turkeys ❑ Turkey Poults ❑ Other Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other a. Was the conveyance man-made? b. Did the discharge reach waters of the State? (If yes, notify DWQ) Design Current Cattle Capacity Population Dairy Cow ❑ Dai!x Calf ❑ Dairy Heifej ❑ Dry Cow ❑ Non -Dairy ❑ Beef Stocker ❑ Beef Feeder ❑ Beef Brood Cow c. What is the estimated volume that reached waters of the State (gallons)? Number of Structures: Ej d. Does discharge bypass the waste management system? (if yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? []Yes [$ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ NA ❑ NE ❑ Yes ❑ No ❑ Yes ®No ❑ NA ❑ NE ❑ Yes © No ❑ NA ❑ NE 12128104 Continued I Facility Number: ts- rj Date of Inspection - �4 Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? ❑ Yes Q5No ❑ NA ❑ NE a. If yes, is waste level into the structural freeboard? ❑ Yes ❑ No ❑ NA iR NE Structure 1! Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: od Spillway?: •� Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? ❑ Yes '® No ❑ NA ❑ NE (ie/ large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed ❑ Yes JKNo ❑ NA ❑ NE through a waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? ❑ Yes R9 No ❑ NA ❑ NE 8. Do any of the stuctures lack adequate markers as required by the permit? Yes ® No ❑ NA ❑ NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require 0 Yes [9 No ❑ NA ❑ NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes 29 No ❑ NA ❑ NE maintenance/improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. ❑ Yes R No ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil [:]Outside of Acceptable Crop Window ❑ Evidence of Wind Dritl ❑ Application Outside of Area 12. Crop type(s) j"" 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes ® No ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes R No ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination%❑ Yes ® No ❑ NA ❑ NE 17. Does the facility lack adequate acreage for land application? ❑ Yes 0 No ❑ NA ❑ NE 18. Is there a lack of properly operating waste application equipment? ❑ Yes ® No ❑ NA ❑ NE L iewer/Inspector Name j;'�„��;�fi" �/�G%°' Phone:iewer/Inspector Signature: C../�r.:+ ,C— Date: 12128104 Continued I I Facility Number: 3 — tDate of Inspection Required Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check the appropirate box. ❑ WUP ❑ Checklists ❑ Design ❑ Maps ❑ Other ❑ Yes ® No ❑ NA ❑ NE ❑ Yes ® No ❑ NA ❑ NE 21. Does record keeping need improvement? if yes, check the appropriate box below. 25 Yes *To ❑ NA ❑ NE ❑ Waste Application ❑ Weekly Freeboard ❑ Waste Analysis ❑ Soil Analysis ❑ Waste Transfers ❑ Annual Certification ❑ Rainfall ❑ Stocking Crop Yield ❑ 120 Minute Inspections ❑ Monthly and I" Rain Inspections ❑ Weather Code 22. Did the facility fail to install and maintain a rain gauge? 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 24. Did the facility fail to calibrate waste application equipment as required by the permit? 25. Did the facility fail to conduct a sludge survey as required by the permit? 26. Did the facility fail to have an actively certified operator in charge? 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification'? Other Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report the mortality rates that were higher than normal? 30. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately 3 1. Did the facility fail to notify the regional office of emergency situations as required by General Pen -nit? (ie/ discharge, freeboard problems, over application) 32. Did Reviewer/Inspector fail to discuss review/inspection with an on -site representative? 33. Does facility require a follow-up visit by same agency? ❑ Yes © No ❑ NA ❑ NE ❑ Yes Z No ❑ NA ❑ NE ❑ Yes ® No ❑ NA ❑ NE ❑ Yes P No ❑ NA ❑ NE El Yes = No ❑ NA ❑ NE ❑ Yes 09 No ❑ NA ❑ NE ❑ Yes No {{M El NA El NE [I Yes ,br No ❑ NA ❑ NE ❑ Yes No ❑ NA ❑ NE ❑ Yes No ❑ NA ❑ NE ❑ Yes C No ❑ NA ❑ NE ❑ Yes N No ❑ NA ❑ NE Additional Cotnments.and/or'Drawings: Jhwgti'� 12128104 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality October 1, 2004 George L. Pless & Sons Dairy George Pless & Sons Dairy Farm 5901 Pless Rd. Rockwell NC 28138 Subject: Certificate of Coverage No. AWC130010 George Pless & Sons Dairy Farm Cattle Waste Collection, Treatment, Storage and Application System Cabarrus County Dear George L. Pless & Sons Dairy: On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on April 24, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to George L. Pless & Sons Dairy, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. The issuance of this COC supercedes and terminates your previous COC Number AWC130010 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the George Pless & Sons Dairy Farm, located in Cabarrus County, with an animal capacity of no greater than an annual average of 220 Dairy cattle and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay_careful attention to the record keeping and monitoring conditions in this permit. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. Aquifer Protection Section — Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone, 919-733-3221 / FAX: 919-7IM5881 Internet: h2o.enr,statexc,us An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper Nne orthCarolina Natmally The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable taws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Mooresville Regional Office. The Regional Office Water Quality Staff may be reached at (704) 663-1699. If you need additional information concerning this COC or the General Permit, please contact J.R. Joshi at (919) 715-6698. Sincerely, V d4 �-'/ for Alan W. Klimek, P.E. Enclosures (General Permit AWG200000) cc: (Certificate of Coverage only for all cc's) Mooresville Regional Office, Aquifer Protection Section Cabarrus County Health Department Cabarrus County Soil and Water Conservation District Permit File AWC130010 APS Central Files �D v�s�oa ofWater Qaahty �FD1v1si6h.. f Sbil ind WatEr�COnSerY9tlOn Q dj,td Type of Visit $ Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit Caf Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access Facility Number ? (o jDateofvisit: i- z Time: O Not Operational O Below Threshold U Permitted 2 Certified © Conditionally Certified p Registered Date Last Operated or Above Threshold: ......................... FarmName: ...... PAti.1..... ...S4N x........: .1►. s......................... County:..................................................................................... OwnerName: .................2oa f,[.....8u..jr........................................................................ Phone No:....................................................................................... Mailing Address: Facility Contact: ........... Toter►. ..... ................................. Title:.. ........... - ................. Phone No: OnsiteRepresentative: ................e.................................................................................... Integrator:...................................................................................... CertifiedOperator:............................................................................................................. Operator Certification Number:.......................................... Location of Farm: ❑ Swine ❑ Poultry JAGattle ❑ horse Latitude * 4 " Longitude • 6 it Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gai/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Stru -tore. 1 Structure 2 Structure 3 Structure 4 Structure 5 Identifier:.......................................................................................................... .......................... ..... ..................... ...... Freeboard (inches): 3 12112103 ❑ Yes IN No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ® No ❑ Yes ® No ❑ Yes 14 No Structure 6 Continued Facility Number: 13— o Date of Inspection 1 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes ® No seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or ❑ Yes K] No closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ® No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes ® No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level ❑ Yes ® No elevation markings? Waste Analication 10. Are there any buffers that need maintenance/improvement? ❑ Yes ® No 11. Is there evidence of over application? If yes, check the appropriate box below. ❑ Yes .0 No ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Frozen Ground ❑ Copper and/or Zinc 12. Crop type 60!A) , 1J.Wh" S&VJ/ lrtz►)&j c 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ]N No 14. a) Does the facility lack adequate acreage for land application? b) Does the facility need a wettable acre determination? c) This facility is pended for a wettable acre determination? 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Odor Issues 17. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below liquid level of lagoon or storage pond with no agitation? 18. Are there any dead animals not disposed of properly within 24 hours? 19. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, roads, building structure, and/or public property) 20. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately. ❑ Yes ® No ❑ Yes gj No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ]R No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No Commenii,.- refer,to,gElest bo #) Explain any YES aaswers andfor any recommendations or.any other, comments. ; , Use°drawings of facility to better explain situations a{nse additional pages as necry): Field Copy ❑ Final Notes t i 40 414f /L 00M 4AWI�d k,,,o+. Reviewer/Inspector Name Reviewer/Inspector Signature: Date: — — 01 12112103 Continued Facility Number: O Date of Inspection o f Required Records & Document.~ 21. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ® No 22. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes ® No 23. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Yes ® No []Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ® No 25. Did the facility fail to have a actively certified operator in charge? ❑ Yes I@ No 26. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes 91 No 27. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes ® No 28. Does facility require a follow-up visit by same agency? ❑ Yes © No 29. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ® No NPI)ES Permitted Facilities 30. Is the facility covered under a NPDES Permit? (If no, skip questions 31-35) ❑ Yes ® No 3I. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No 32. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑ No 33. Did the facility fail to conduct an annual sludge survey? ❑ Yes ❑ No 34. Did the facility fail to calibrate waste application equipment? ❑ Yes ❑ No 35. Does record keeping for NPDES required forms need improvement? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ Stocking Form ❑ Crop Yield Form ❑ Rainfall ❑ Inspection After 1" Rain ❑ 120 Minute Inspections ❑ Annual Certification Form :2112103 -- pC, Michael F, Easley, Governor �1 William G. Ross. Jr..Secreta►v ] North Carolina Department of Environment and Natural Resources Alan W. Khmek, P.E., Director Division of Water Quality WATER QUALITY SECTION July 28, 2003 John Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Pless Dairy, Site Inspection Certificate of Coverage AWC130010 Cabarrus County, NC Dear Mr. Pless: Mr. Alan Johnson of this Office conducted a site inspection of your facility on July 25, 2003. Based on his observations, the records were found to be complete and the facility appeared to be well operated and maintained. Enclosed please find a copy of the inspection report, which should be self-explanatory. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: File ;AF Nk-MENR Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704) 663-1699 Customer Service FAX (704) 663.6D40 1 800 623-7748 Q Division of SoII_and.R Other Agency.-_," Type of Visit © Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O Routine O Complaint O Follow up O Emergency Notification O Other . ❑ Denied Access Facility' Number 13 10 i Date or�'isit: 07/25/2D03 Time: r� I Q Not Operational O Below Threshold ® Permitted ® Certified ❑ Conditionally Certified [] Registered Dale Last Operated or Above Threshold:. __ -- .... Farm Name: George.��e;is.s .Sa s�airy.farm......................................... County-. Qwvr-us............................... ma ........ Owner Name: •------------------------- S�iEloge-L�.�1lrSS��QU5.D�Ut;Y---- Phone No: 794:1$�:1�16--------------------._.-.----- MailingAddress: MU12195s. tcl,....................................................................................... Htacictf:cLPIG......................................................... �:$ .............. FacilityContact: ...........................................................'Title: ............................................... Phone No:...................................... On site Representative: JPHXXL�ESS-------------------------------------- Integratai:._------------------.---------------------- Certified Operator:J7RhttA,............. _................... jr1m ................................................... Operator Certification Number:216,Z6.................... Location of Farnt: From the intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pless Rd. Farm on the right. Approximately 5 miles northeast of Kannapolls. qr ❑ Swine ❑ Poultry ® Cattle ❑ Horse Latitude • 0 •1 Longitude �• �- �•• -� Design . Current. Swine '''.. Capacity Population max. ❑ Wean to Feeder ❑ Feeder to Finish ❑ Narrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars - Design Current,:.-. -..' • . Design, Current Poultry - capacity Po ulation.;:: Cattle _ Capacity Population ❑ Layer I 1EEC]Non-Dairy iry 220 175 ❑ Non -Layer ❑ Other Total Design Capacity, 220 'Total SSLW ' 308,000 5' Lagoon Area ❑ Spray Field Area Number.of Lagoons 1 ❑Subsurface Drains Present ❑ ":'Holding Ponds / Solid Traps ❑ stem No Liquid Waste Management Sy Discharges & Sirenni lmu-acts 1. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If dischargge is obsen ed. was the conveyance man-made? ❑ Yes ❑ No b. 117discharge is observed, did it reach Water of the State? (Il'yes, notify DWQ) ❑ Yes ❑ No c. if discharge is observed, what is the estimated flow in gal/mitt'? d. Does discharge bypass a lagoon system:' (II'yes, notify DWQ) El Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes' ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No waste Collection S Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ® Spillway ❑ Yes ❑ No Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure G Identifier: ........................... ........... ___ ........ .......................... ..-......-•--•--..-.-................................. ........................... Freeboard (inches): 18 nem21AF • ^s......+ VJ/VJ/V l Facility Number: 13—]0 Datc of Inspection 07/25/2003 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or Closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? S. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Annlicalion t..eneurjucu ` •y ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ®No ❑ Yes ®No 10. Are there any buffers that need maintenance/improvement? ❑ Yes ® No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑Yes ® No 12. Crop type Fescue (Hay) Corn (Silage & Grain) Small Grain (Wheat, Barley, 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ®No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ® No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes ® No 16. Is there a lack of adequate waste application equipment? ❑ Yes ® No Reauired Records &. Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ® No 1$. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑Yes ®No 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes ® No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes IN No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes ® No 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ® No 23. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes ® No 24. Does facility require a follow-up visit by same agency? ❑ Yes ®No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ®No ❑ No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. '�^P iM4'_`pwjt.++�yv -A[ A}! IY �•�' +:bSW" VK- ..ti A' _R r ... •. .='� -- .-.r.. q., .. w^. 'Mw`'.,una t:r .,r3-."'-+... Mh rnments,(refer,�o Coq»estiou #): Explain anyAYESyanswers and/or as recommendationsor Aa �'wr-tA •P'Y !wrC�-:r •'�- :Z.1'4 z� •.� -!` .GV Y.,Yl. •. , ` R-'�Z(;5.7..,y ..::h-._�-;{�1.'t ^ Use drawings of facWty to better.explain situations (use additional necessary):; pages'as a,a � ,.Frr ❑Field Copy ❑Final Notes M -u1 ,,.,{ ,��+vk .; ..�. ;,�xryli+a. :q.b � .. .,- `�•n....k...��ts.•-r+arse-.anr-r.•`•.r.+w�w..+r+_a-r: rr�r_'yd4.ta�? FACILITY APPEARED TO BE WELL OPERATED AND MAINTAINED. RECORDS APPEARED TO BE COMPLETE. Reviewer/Inspector Name Alan Johson µ Reviewer/Inspector Signature: i �� Date: M f %O� W ATF9 . Michael F. Easley, Governor +a William G. Ross. Jr.,Secretary North Caroiina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality WATER QUALITY SECTION July 28, 2003 John Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Pless Dairy, Site Inspection Certificate of Coverage AWC130010 Cabarrus County, NC Dear Mr. Pless: Mr. Alan Johnson of this Office conducted a site inspection of your facility on July 25, 2003. Based on his observations, the records were found to be complete and the facility appeared to be well operated and maintained. Enclosed please find a copy of the inspection report, which should be self-explanatory. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, 'D0, 1-e'� D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: File M MIME Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704) 063-1599 Customer Service FAX (704) 663-6D40 1 800 623-7748 isiou of Wat_er_Quality on of Soli and Water Conservati tsion ter Agency—* = at- + s „ Type of Visit O Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit 0 Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access ; Date of Visit: 07/25/2003 Time: Facility' Number 10� fD Nnt O pet ational Q BelowThreshold ® Permitted ® Certified ❑ Conditionally Certified ❑ Registered t)atc Last Operated or Above Threshold:. __ __ ........ Farm dame: G.enrgc.PJes.+.SQnsZ?airy.Far;<a......................................... Counry:bj1Crus_._...........--.__.__.__._..... ........ Owner Name: •--------------------__-._ ��SUCge G,��esssS:Raw.Dwky---- I'hone No: 794_ Z14----•------------__----------- ailing Address • S.90x..Paess.Rd,....................................................................................... RQ.&n:M.AG............................. .... zaba .............. FacilityContact:............................................................Title:............................................... Phone No: ...................................... Onsite Representative: dS2HH�L�$.5------------------------ --- - lntesrator:.----------------------------------------.. Certified Operator:dpthlI.,,.................................. ritsa ................................................... Operator Certification Number:zJ{2,{ Location of Farm: rom the intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)-, travel one hundred yards south on Pless Rd. y arm on the right. Approximately 5 miles northeast of Kannapolis. ❑ Swine ❑ Poultry ® Cattle [I Horse Latitude Longitude �•� Longitude �• C�` �• Design . Current Design Current - Design Current Swine Capacltv Population Poultry Capacity Population Cattle Capacity Population ❑ Wean to Feeder ❑ Layer ® Dairy 1 220 175 ❑ Feeder to Finish 10 Non -Layer I I JE] Non -Dairy ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Other ❑ Farrow to Finish Total Design Capacity 220 ❑ Gilts _ " - . Total SSLW' 308,000 ❑ Boars Number of Lagoons:' ' 1 ❑ Subsurface Drains Present ❑ Lagoon Area ❑ Spray Field Area Bolding Ponds 1 Solid Traps ❑ No Liquid Waste, Management System I)ischan_,es S Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ElSpray Field ❑ Other a. If discharge is observed. was the conveyance man-made? ❑ Yes ❑ No b. if discharge is observed• did it reach Water of the State`.' (I I• ves, notify DWQ) [3 Yes ❑ No c. 1f discharge is observed, what is the estimated flow in gal/min? d. noes discharge bypass a lagoon system? (I I' ves. notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No % aste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ® Spillway ❑ Yes ❑ No Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure G Identifier: ........................... ........................... .......................... ........................... ......................... Freeboard (inches): 18 nt/n1/nT !'n..17..•. VJ/VJ/VI Facility Number: 13-1t) Date of Inspection 07/25/2003 %-UmmAu X 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? NYaste Application 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload 12. Crop type Fescue (Hay) Corn (Silage & Grain) Small Grain (Wheat, Barley, ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ® No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ® No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Itecor•ds & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, reaps, etc.) 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No 0 No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. bf ffgy�;'�� Fx c' - tY '..v'VK 'fit t' .mt'n.: ' h� • .i.. -.. ...: .y, H'.wRil='. 41 - �1 e+_ .._,s r- -'+ao-:.;.c vSi.e•s aM:-' �� •- Cohiffi6nts (refer to uestion.# YES answers and/or an reconumendatlons or wi other, corn ents.' dt1 ):z Explid,r .mlaz[[l1lain.en •- r r tc - a-y, ,.. ..y ..• yxt - •.wtic� ....cH.. y...7.'.-.zL..�.�t:l�:r, s"'? Ud se drawings of facility to better, explain situations. (use additional pages as necessary):..'' ti-t•�y,V� ` ❑ Field Copy ❑ ina] Notes ;:, ;r8, �, ,, _`>w�� �; 4 t J �'' `" * Y: ". :i x �J':-:��n•i"4<.. ,T:�y(•..w:Y,-:�w. b'i KG�`,CR'1 c�.w�ii Via. r.i.Elt b'.� �+'. l , FACILITY APPEARED TO BE WELL OPERATED AND MAINTAINED. RECORDS APPEARED TO BE COMPLETE. Reviewer/Inspector Name Alan Johson Reviewer/Inspector Signature: Date: u George L. Pless & Sons Dairy George Pless & Sons Dairy Farm 5901 Pless Rd. Rockwell NC 28138 Dear George L. Pless & Sons Dairy: Michael F. Easley, Governor OAP,vi retary North Carolina Department o�ivJ`ggrn�tL S RliA&urces IIIOORUESVA I Uu`rWEt 1@ VC' t�'Tfft� for Di i��o� a e ality i May 1, 2003 ; WAY 19 2003 i WATER QUALITY SECTION Subject: Certificate of Coverage No. AWC130010 George Pless & Sons Dairy Farm Cattle Waste Collection, Treatment, Storage and Application System Cabarrus County On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Cattle Waste Operation General Permit AWG200000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on April 24, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to George L. Pless & Sons Dairy, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. The issuance of this COC supercedes and terminates your previous COC Number AWC130010 which expired on April 30, 2003, This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the George Pless & Sons Dairy Farm, located in Cabarrus County, with an animal capacity of no greater than an annual average of 220 Dairy cattle and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights'in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current MRCS standards are met prior to restocking of the facility. NMM Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet http-/h2o.enr.stale.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycledll0% post -consumer paper dr Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that`any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP mayt�result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under. the General Permit after the expiration date of the General Permit, an application for renewal must befiled at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a, name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Mooresville Regional Office. The Regional Office Water Quality Staff may be reached at (704) 6634699. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. 1 Sincerely, ! v for Alan W. Klimek, P.E. Enclosures (General Permit AWG200000) cc. (Certificate of Coverage only for all cc's) Mooresville Regional Office, Water Quality Section Cabarrus County Health Department I} Cabarrus County Soil and Water Conservation District Permit File AWC130010 NDPU Files ANIMAL WASTE UTIL1ZATT N PLAN Producer. GFORGE PLESS & SONS DAIRY Facility Number: 12-10 Location: 5901 Pless Road Rockwell, NC 29139 Telephone: 704-792-2216 Type Operation, Existing Dairy Milk Cows Number of Animals: 220.00 head (Design Capacity) Storage Structure: W:astc Storsane Stn,+ctjare Application Method: In igat.ion and broadcast (Surface and incorpornted) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant mitrient% in the animal waste ,should he tised to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to he applied, This waste utilization plan uses nitrogen as the limiting nutrient, Waste should he analyzer] before each. application cycle. Annual soil tests rare needed so that all plant nutrients can be balance-d for realistic yields of the crop to be grown. Several factors are important in implementing your waste w0izcation plan in order to maaximize the fertilizer value of the waste and to ensure thm it is applied in an environmentally safe. manner. Always apply waste based on the needs of tl1P crop to be grown and the nutrient content of the waste. 'Do not apply more nitrogen than the crap can utilize, Soil types are important as they have different. infiltration rates, leaching potentials, ration exchange capacities, Ind :available water holding capacities. Normally waste shall rant be applied to land eroding at greater than 5 tons per acre Per year. Waste may he applied io land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year. providing that adequate filter strips are ectahlished, 4, Do not apply waste on sat.urated ,soils, when it is raining, or when the surface is frozen. Either of these conditions may re.sr;lt in. rztrao ,I si�rfar.,e waters which is not allowed tinder DEM regulatinns, George Pless &R Sons Dairy Page i O1114/02 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. f.njPction the waste or disking will conserve flutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the fiiture, you need to revise this plan, Nutrient levels for different application methods are not the same. The established acres needed to apply the animal waste is based on typical nutrient content for this type of facility, Acreage requirements should he based on the waste analysis report from yoi_rr waste managerne t facility, In some cases you may want to have plant analysis made, which r,,nu14 allow additional waste to he applied, Provisions shall he made for the area receiving waste to be flexible so as to accommodate changing waste analysis content range for specific crop production, This waste utiliz,a.tion plan, if carried out, meets the, requirements for compliance with 15A NCAC 2H .0217 adopted by the :Environmental Management. Commission. AMOUNT OF WASTE PRODITCF,D PER ISO DAYS (gallons) 220 head x 14.6 gal/head/day x 150 days x 18 hrs on let/24 hrs/day = 361;350 gals /150 days WASTE WATER PER ISO DAYS (gallons) 200 gal/day x 150 days = 30,000 gals /150 days NORMAL RUNOFF (gallons) 0.2 ac x 16.1" = 3.22 acre -inch / 12"/fl!: = 0.268 ac-f1 x 43,560 113/ac = 11688.6 ft3 1 1 FRR.6 f1.3 x 7 49 gal/f13 = 97,411 gals / 150 days H.F,AVITST 5 NTONTIIS OF RAINFALL (gallons) 21.5" Rain — 16.67' Evap = 4.83" / 12"per fl. = 0.403 11 x 17072 W S.A.. = 6880 ft3 6880 ft; x 7.48 gal/ft3 = 51,462 gals / 150 days VOLUME OF 25 YFAR / 24 14OUR STORM EVENT (gallons) Runoff Area 5.8" x 0.2 a.c / 12"per ft. = 0.97 ac-ft. x 43,560 ft3 / ac-fl. = 4225 ft3 = 31,605 gals Pond Surface 6,0" x 0.4 ae / 12"per fI. = 0,2 ac-R. x 43;560 f13 / ac-fi- = 8717 f1.3 x T49 gnl/ff3 = 65,166 gal, Gcorgc Plcss & Sons Dairy P or 2 0 U14/02 ANIMAL WASTE UTILIZATION PLAN TOTAL WASTE STORAGE NEEDED PER 150 DAYS (gallons) 361,350 gals A.W. + 30,000 gals Parlor + 97,431 gals R.Q. + 51.,462 gals Precip + 31,605 gals 25/2.4 R,(). + 65,166 gals 25/24 Pond SA = 62.7,014 gals TOTAL "AS BUILT" STORAGE AVAILABLIK (gallons) Waste Holding pond size - 675,41-1 gallons (90,055 cubic feet) AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER ).'FAR 627,014 gals/ 150 Days x 365 days/yeas x 15 A lbs N /1000ga1 = 19,9701hs 'N / year Applying the above amount of waste is a hig, job, You should plan time a.nd have appropriate egIlipment to apply the waste in, a timely mannr_:r. The following a.nreage will be needed for waste application based on the crop to be grown, soil type and surface application, TA.i31_,E 1, ACRES OPERATED BY PRODUCER: TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU, BU, APPLY 473 1 Ch PASTURE 4.0 30 3.1 372 MAR - Fescue JUNIE SEPT- DEC 473 2a Ch CORN S1L / 22 10 0.5 110 APR- JULY RYE 4.0 30 60 SEPT- NOV FEB- APR 473 2b Ch CORNN S.IL I 22 10 4.5 990 APR- JULY RYE 4.0 30 540 SEPT- NOV FEB- APR George mess c_ Sons Dairy P<7ge. 3 M/I-4/0- TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON_. USED TO BU. BU. APPLY 473 3 Ch PASTURE 4.0 30 4A 528 MAR - Fescue DUNE SEPT- DEC 473 4 Ch BARLEY / 35 1.5 9.6 504 SEPT- CcD2 NOV RYE/ 4.0 30 1152 FEB- APR SUDAN 4 45 1728 473 5 Cc:B2 CORN SIL / 18 10 T7 1396 APR- JULY RYE 4.0 30 924 SEPT- NOV FEB- APR 473 6 CeB2 PASTURE 4.5 30 53 715 MAR - Fescue JUNE SEPT- DEC 473 7 CcB2 CORN SIL i 18 10 4.9 882 APR- JULY BARUSY 35 1.5 257 SEPT- NOV FEB- APR 473 8 Ch PASTURE 4.0 30 10.0 1200 MAR- CcB2 Fescue JUNE CcD2 SEPT- DEC 473 9 Ch CORN SIL / 20 .10 2.9 580 APR- ApB JULY RYE/ 4.0 30 348 SEPT- NOV SUDAN 4.0 45 522 FEB- APR George Pless & Sons Dain Page 4 01/14/02 ATIIMAL WASTE UTILJZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU, APPLY 5531 1 CcB2 CORN S1L/ 18 10 11,0 1980 APR- JULY BARLEY 45 L5 742 SEPT- NOV FEB- APR 5531 2 CcB2 CORN STL 1 18 10 19.0 3420 APR- JULY BARLEY 45 1.5 1282 SEPT- NOV FEB- APR 5531 3 CcB2 CORN SIL / 18 10 10.3 1854 APR- JULY BARLEY 45 1.5 695 SEPT- NOV FEB- APR 5531 4 CcB2 PASTURE 4.5 30 5.2 702 MAR - Fescue JUNE SEPT- NOV 773 1 HwB ALFALFA 6.0 0 7A 0 NA CORN SIL / 20 10 1480 APR- JULY SMALL 45 1.0 333 SEPT- GRA1N NOV FEB- APR 77-3 2 HwB CORN SIL / 20 10 10 600 APR- JULY BARI_,EY 50 1.5 225 SEPT- NOV FEB- APR George P[ess 8: Sons Dairy Page 5 01/14/02 i TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 773 3 HwB ALFALFA 6.0 0 5.7 0 NA CcB2 CORN S.I.L / 20 10 1140 APR- J ULY SMALL 45 1.0 256 SEPT- GRAIN NOV FEB- APR 773 5 HwB CORNT SII_, / 20 10 2.6 520 APR- JULY BARLEY 50 1.5 195 SEPT- .NOV FEB- APR 773 8a IJ.wB ORCHARD 4.5 40 2.0 360 MAR - GRASS JUNE Hay SEPT- NOV 773 8b HwB CORN SIL / 21 10 9.9 2079 APR- CuB2 JULY BARLEY 50 1.5 743 SEPT- NOV FEB- APR 773 9 HNvB PASTURE 3,5 30 4.3 451 NAR- EnB Fescue .TUNE SEPT- DEC 784 lb CcB2 CORN SIL 1 18 10 4.5 810 APR- JULY BARLEY 50 1.5 338 SEPT- NOV FEB- APR 784 5 T-IwB CORN STI., / 20 10 9.9 1980 APR- JULY BARLEY 50 L5 742 SEPT- NOV FEB- APR George Pless & Sons Daio, Page 6 01/14/02 ANIMAL WASTE UTTLIZATION PLAN TRACT FIELD SOH. CROP RYE LBS N 1 ACRES LB N MONTH TON, TON, USED TO BU. BU. APPLY 5577 I CcB2 CORN SIL / 18 10 T7 1386 APR- JULY BARLEY 50 1.5 578 SEPT- NOV FEB- APR 2645 1 EnB CORN SIL / 16 10 T6 1216 APR- JULY BARLEY 45 1.5 513 SEPT- NOV FEB- APR 2645 3a VnB2 CORN SIL / 18 10 1.2.5 2250 APR- CeB2 JULY BARLEY 50 1.5 938 SEP'C- NOV FEB- APR1L 2645 3b VnB2 ORCHARD 5.0 40 0.7 140 MAR- CeB2 GRASS JUKE Hay SEPT_ DEC 2645 4 VnB2 CORN SIL / 17 10 8.7 1479 APR- JULY BARLEY 40 1.5 522 SEPT- NOV FEB- APR 2645 5 Ce'B2 CORN S:1L / 18 10 4.4 792 APR- FULY BARLEY 50 1.5 330 SEPT- NON' FEB- A.PR. 2645 6 CeB2 CORINT SIL / 18 10 8.2 1476 APR- XLY BARLEY 50 L5 615 SEPT- NOV FEB- APR CT£orge Pless R� Sons D7i- Pig(, 7 ()1/14/o TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON. TON, USED TO BU. BU. APPLY 2687 1 EnB PASTURE 3.3 30 16.2 1604 MAR- EnC Fescue DUNE SE,PT- DEC 2687 2 CeC2 PASTURE 4.5 30 11.5 1552 MAR- CeB2 Fescue JUNE SEPT- DEC 2687 3 CeB2 ALFALFA 6.0 0 4.8 0 NA CORN S1L / 18 10 864 APR- JULY SMALL 45 l.0 216 SEPT- GR.A.IN DEC FEB_ APR 2687 4 CeB2 PASTURE 4.5 30 2.4 324 MAR - Fescue .TUNE SEPT- DEC 2687 5 CeB2 ORCHARD 5.3 40 12.6 2761 M_AR- GRAS S TUNE Hay SEPT- DEC 2687 6 CeB2 PASTURE 4.5 30 4.5 608 MAR- CeC2 Fescue JUNIE SEPT- DEC 2712 1 DOA BARLEY / 60 1.5 16.6 1494 SEPT- McB2 NOV OATS 60 1.0 996 FEB- APR CORN S1I_, 19 10 3154 APR- J ULY 2712 3 ChA PASTURE 4.0 30 5.0 600 MAR - Fescue TUNE SEPT- DEC George Pless & Sans Dain, Page 8 01/14/02 ANWAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N I ACRES LBS N MONTH TON. TON, USED TO BU. au. APPLY 2712 4 ChA PASTURE 4.5 30 9.5 1.282 MAR- CeC2 Fescue JUNE CeB2 SEPT- DEC 2712 5 CeB2 PASTURE 4.5 30 2.0 270 NIAR- Fescue .TUNE SEPT- .DEC 2712 6 CeB2 PASTURE 4.5 30 6.8 918 INIAR- CeC2 Fescue JUNE SEPT- NOV 2712 7 CeB2 BARLEY / 45 1.5 4.1 277 SEPT- NOV OATS 45 1.0 184 FEB- APR CORN S1L 23 10 943 APR- JULY 2712 8 CeB2 ALFALFA 6.0 0 1,8 0 NA CORN STL/ 17 10 306 APR- JULY SMALL 45 1.0 81 SEPT- GRAIN NOV FEB- APR 2712 9a CeB2 CORN SIL / 17 10 5.0 850 APR- EnB JULY BARLEY 45 1.5 338 SEPT- NOV FEB- APR 2712 9b CeB2 CORN S1L / 17 10 9.5 1615 APR- EnB JULY BARLEY 45 1.5 641 SEPT- NOV FEB- APR. George Pless & Sons Diary Pige 9 0 U14/02 TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 3342 1 CeB2 CORN S1L / 18 10 2.8 504. APR- JULY BARLEY 45 1.5 189 SEPT- NOV FEB- APR 3342 2 CeB2 CORN SiL ! 17 10 12.4 21.08 APR- VnB2 JULY BARLEY 40 1.5 744 SEPT- NOV FEB- APR 3342 3 CeB2 CORN SLL / 18 10 3.4 612 APR- J U.LY BARLEY 45 1.5 230 SEPT- NOV FEB- APR 3342 4 VnB2 CORN S1L ,' 17 10 6.1 1037 APR- JULY BARLEY 40 1.5 366 SEPT- NOV FEB- APR 3342 5 VnB2 CORN SIL ! 17 10 2.7 459 APR- JULY BARLEY 40 1.5 162 SEPT- NOV FEB- APR 3342 b 1 CeB2 CORN SIL ! 18 10 3.2 576 APR- JU.LY BARLEY 45 1.5 216 SEPT- NOV FEB- APR 3342 7 CeB2 CORN S1L / 18 10 0.9 162 APR- j JULY BARLEY 45 1.5 61. SEP"1`- NOV FEB- APR. Genre Pless &Sons Dain Page 10 01/14/02 ANIMAL WASTE UTILIZATION PLAN 4716 2 HwB CORN SI L/ 20 1 10 20.9 4190 APR- TULY SMALL 45 1.0 941 SEPT- GRATN NOV FEB- APR TOTAL: 362.2 30,546 LBS * Acreage figures may exceed total acreage to fields due to overseeding (i.e. interplanted) or winter annuals following summer annuals, NOTF,: The applira.tor is cautioned that. P and K may be over applied while meeting the N requirements. Tn the firture, regulations may require farmers in some parts of North Carolina to have; a nutrient manngemenl plan that addresses all nutrients. This plan only addresses nitrogen.. The following legend explains the r,.rop nodes used in Table 1 Crop RYE (Realistic; YieWjinil lbs N per yi old i.1nit Corti Silage ton/acre TO lbs/ton Barley bushel/acre 1.5 lbs/hu Pasture. (grazed) ton/acre 30 lbs/ton Sudex Alfalfa Rye Grass NITROGEN PRODUCED: NiTRCICTEN IISED (AVM: ton/acre tozi/acre tonlaerP 19,870 LBS 30.546 LBS ***BALANCE.-10,676 LBS 45 lbs/ton 0 lbs/tots 30 lbs/ton This number must be less than or ecitial to 0 in order to fiilly utilize the animal waste N produe,ed. A negative number indicates more N needed than supplied by the waste For this Animal Waste Utilization Plan, fields with multiple crops listed for that field, the crop requiring the least atnount of nitrogen on that. field for one calendar year was used to determine the nitrogen needs of the farm. SEE ATTACHED: ,,L1FS SHO AgNG THE FIELDS TO BE USED FOR THE UTILIZATION OF ANTMAL WASTE. George. P1Pss &- Sous Dairy rage. 11 01!14/02 NARRATIVE OF OPERATION Yoi7r facility is designed for 150 days of temporary storage and the temporary storage mu9t he removed on the average of once every 5 months. The "as built" volume of the waste holding pond is 637,413 gallons or 235 acre inches. Tn no instance should the volume of the waste be stored in your stmoture be within the, 25 year 24 hour storm_ storage or one foot of freeboard. It is the responsibility of the producer and waste applicator to enstire. that the application equipment is operated properly to apply the correct rates to the acres shown in table 1. Failure to apply the recommended rates and amounts of nitrogen Enay make this plari invalid, tall your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per arse and the proper application rate prior to applying the waste. Animal waste disposal will be completed by two methods, irrigation and broadcast application. for this dairy operation, The irrigation system is a solid set design and is installed on Tract 473 with hydrants in fields 1, 2, 4, 5, and 8. The farm operation has a self-propelled 3600 gallon Slurry Tank applicator, The remaining fields listed in table 1 will receive waste throjagh broadcast applications. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that mnoff or ponding occurs, This rate is limited by initial soil moisture; content, soil stnlcture, soil texture, water droplet. size, and organic, solids. The application amount should not. exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen. applied exceed the. nitrogen needs of the crop. The irrigation system was designed .and h:.lilt to have three 1.62 acre guns nperating at one time. The application rate ofthe system is 0.36 acre inches/hour/head. At this application rate, the system will be removing 1.08 acre inches per hour from the holding pond. This will require a minimum of 21.76 hours in empty the waste holding pond's 637,413 gallons of storage, By operating the three guns for 2 hrs per perinrl, there will be an application of,72 acre inches per gun. ARer the system has operated for 2 hrs at a riser, each gun will be moved down the line to the next riser 16,.32 periods will be regiflred, with the guns moved every 2 hours, to completely empty the waste holding pond. The total nitrogen applied each time the lagoon is emptied (basest on waste sample; restilts of 02/16/99, 3 5 lbs N /1000 gal) will be approximately 2230,9 lhs, :APPLICATION OF WASTE BY SLURRY TA INK The operator has a 3600 gallon :SIurry Tank applicator and will use this to apply animal waste on fields not covered by the waste irrigation system. Animal waste is scraped and pushed into a holding pit which drains into the waste storage pond. There is available access to this pit which -- allows the operator to load animal waste into the slurry tank for land application, George Pless & Sons Dain, Page 12 01/14/02 ANIMAL WASTE UTIL17ATION PLAN N4ANAGEIIIENT OF WASTE APPLICATION No matter what method is used, waste is to be applied to crops and/or pasture during the growing season when needed for nitrogen benefits or as needed for irrigation water as long a.s nitrog�;n limits and infiltration rates are not. exceeded. The waste storage pond levels will he pumped down prior to November to allow storage during the winter months when the ground may he saturated or frozen and crops are net actively growing to take tip nutrients_ The waste: is to he applied to the fields and crops listed in Table 1 within the nitrogen limits listed, Waste will not he applied in such a manner that. remelts in waste runoff or over application of nutrients. Application rates must be based on current waste analysis and applied to actively growing crops.. Water t„ttst he a.naly7.ed as Close to the time of each applica ion as practical and at least within 60 days (before or after) of the date' of application. Additionally, a representative Soil Fertility Analysis shall be conducted annually on Parh application site receiving anima! waste. The restllts of these test shall he maintained on file, fora minimum of rhrree years. Proper records, including maintenance, repair and irrigation (waste application) records, shall also he maintained on site and in chronological and legible form for a minimum of three years. The Division of Water Quality Regional Office in Mooresville will be notified at 704-663-1699 as �� roon as possible, but in no case more than 24 limirs following first knowledge of the occurrence of any of the following events: a. Failure of anv component of the animal waste Collection, treatment, storage and lane] application systern resulting in a. discharge to surface waters. h. Spillage or discharge from a vehicle or piping system transporting animal waste to the application sites which results in., or may result in, a discharge to surface waters. c. Anv deterioration or leak in a storage pond, d. Failure to maintain adequate storage capacity in a storage pond that poses an immediate threat to public health or the environment, e. Ow-,,.rspraying animal waste either ire excess of the limits set forth in this plan or where n.snoff enters waters of the State. f. A-ny discharge that bypasses a storage pond. Also, refer to Required Specifications, Irrigation Calibration, and Waste Sampling. (at.tachcd) Gcorgc Floss 8-, Son_s Dairy Fagc 13 41/14!02 Name of Farm: GEORGE L. PLESS & SONS DAIRY, INC. Facility Number: 13-10 Owner/Manap,er Agreempri I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. 1(we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request, Nam6 of Facility Owner: George Pless & Sons Dairy Inc. Signature: cow {i es S�r75 e i _ Date: / // C� Name of Manager (If different from owner): Jerry Pless Signature: Date: Name of Person Preparing Plan: Matthew J. Kinane Affiliation: USDA - NRCS Phone No.: 704-788-2107 extension 3 Address (Agency): 715 CABARRUS AVENUE WEST, Room 301 CONCORD, NC 28027-6214 Signature: Date: of - I I - a D 0 George Pless & Sons Dairy Page 14 01111 /02 ANIMAL WASTE UTILIZATION PLAN Conservation Plan Map Le end Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 473 3.1 PASTURE •' 2 ! . `^{ 5.0 �y"�� C OPL��ND 3 4.4 4.4 PASTURE 14 10.1 9.6 CROPLAND 15 8.2 7.7 CROPLAND 6 5.8 5.3 PASTURE 7 4.9 4.9 CROPLAND $ 8 10.7 10.0 PASTURE 9 3.3 2.9 CROPLAND 5531, 1 11.6 11.0 CROPLAND 2 20.1 19.0 CROPLAND 3 10.3 10.3 CROPLAND 4 5.8 5.2 PASTUR.E 773 1 7.4 7.4 CROPLAND 7 3.8 3.0 CROPLAND 3 6.5 5.7 CROPLAND 5 2.6 2.6 CROPLAND 8 11,9 8a 1.0 PASTURE 8b 9.9 CROPLAND 9 4.9 4.3 PASTURE 784 1 17.7 1 b 4.5 CROPLAND George PIess & Sons Daii), Page 15 01/14/02 Conservation Plan May Legend Tract/Field Total Field Available Field Laid Use Number Acres Acres for Animal Waste Application 784 5 10.3 9.9 CROPLAND 5577 1 7.7 7.7 CROPLAND 2645 1 7.6 7.6 CROPLAND 3 1.3,8 3 a 12.5 CROPLAND 3h 0.7 HAVLAND 4 9.4 8.7 CROPLAND 5 4.5 4.4 CROPLAND 6 8.2 8.2 CROPLAND 2687, 1 16.2 16.2 PASTURE 2 11.7 11.5 PASTURE 3 4.8 4.8 CROPLAND 4 2.8 2.4 PASTURE $ 13.2 12.6 .1LAYLAND 6 4.8 4.5 PASTURE 2712 1 16.6 16.6 CROPLAND 3 5.3 5.0 PASTURE 4 9.9 9. 5 PA STURE 5 2.0 2.0 PASTURE 6 7.3 6.8 PASTURE 7 4.4 4,11 CROPLAND George Pless & Sons D2in, Page 16 01/1.4/02 .. ANIMAL WASTE UTILIZATION PLAN Conservation Plan Ma_ p Legend Tract/Field Total Field Available Field Land Use Number Acres Acres for knimal Waste Application 2712 8 1.8 ! .S CROPLAND 9 15,6 9a 5.0 CROPLAND 9b Q. CROPLAND 3342 1. 3.1 2.8 CROPLA"j 2 12.4 12.4 CROPLAND 3 3.4 3.4 CROPLAND 4 6.1 6.1 CROPLAND 5 2.7 2.7 CROPLAND 6 3.2 3.2 CROPLAND ? 0.9 0.9 CROPLA'ND 4716 2 21..3 20.9 CROPLAND Gcorgc Pless & Sens Dairy PaDc 17 01/14/02 �0� W A TF9p _ Michael F. Easley �O G Govemor William G. Ross, Jr.,Secretary North Carolina Department of Environment and Natural Resources 0 Alan W. Klimek, P.E., Director Division of Water Quality WATER QUALITY SECTION March 27, 2003 Mr. John Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Permit Renewal Certificate of Coverage AWC130010 Cabarrus County, NC Dear Mr. Pless: It has been brought to our attention that the Division's central office in Raleigh has not received the permit renewal application for your animal facility. The application for renewal should not to be confused with the annual fee notification that you received in November 2002. Please complete and return the enclosed renewal form immediately. The submitted information must be process before your current permit expires on April 30, 2003. The renewal application should be submitted to the address at the bottom of the form. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699, Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: File dwA Cush- ?E.rice Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PRONE (704) 663-1699 1 800 623-7748 FAX (704) 663-6040 P WATER QUALITY SECTION August 6, 2002 John Pless 5901.Pless Rd. Rockwell, NC 28138 Subject: Pless Dairy, Site Inspection Certificate of Coverage A.WC130010 Cabarrus.County, NC Dear Mr. Pless: Mr. Alan Johnson of this Office conducted a site inspection -of your facility on August 5, 2002. Based on his observations, the records were found to be complete and the facility appeared to be well operated and maintained. Enclosed please find a copy of the inspection report, which should be self-explanatory. If you.have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: File Customer 5ervioe Mooresville'Regional Offioe, 919 North Main Street, Mooresville, NC28115 PHONE (704) 663-1699 '1 BDD 623-7748 FAX (104) 663-6 40 Type of Visit O Compllance Inspection Q Operation Review O Lagoon Evaluation Reason for Visit O Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access I Date of Visit: 9/2/2002 Time: Facility Number 13 1U -' O Not Operational Q Below Threshold Permitted ®Certified [) Conditionally Certified ©Registered Date Last -Operated or Above Threshold -- .- ...- Farm Name: George.l'J.em.&Soin&Dairy. Form ......................................... County: CAbjxi[u5_.......... .... _........... _.1l�tQ....__. Owner Name: ��Qir_------._---------------------------------- -- Phone No: TD4 T82.9�29-----------------_—_.----- Mailing Address: 5t1012less.Rd........................................................................................ HoC.k.11A..NC........................................................ NUB ........... .Facility Contact:.......I...................................:............... Title Phone No:...................................... Onsite Representative: di2H1�P.I---____------------------------------- lntegrator: _--------_._r .----------._____-------• Certified Opera tor:J.Qbt1.,A►,.................................. r1cal ................................................... Operator Certification Number:21626...,.......... „............. Location of Farm: From the'intersection of Pless Rd. (SR 2432) and Sapp Rd. (SR 2402)., travel one hundred yards south on Pless Rd. Farm on the right. Approximately 5 miles northeast of Kannapolis. ❑ Swine ❑ Poultry '® Cattle ❑ Horse Latitude • ` " Longitude Design - Current iCa ael _To ulation ❑ Wean to Feeder 12 r) ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder a ❑ Farrow to Finish ❑ Gilts ❑ Soars 1 Discharges & Stream Impacts •',Design' . -, iCurredt - ;SDesign iCurrent PPoult y Ca it i .-Po dilation ,'Cattle +Ca ari Population ; ❑ Layer d® Dairy 220 175 _ { ❑ Non -Layer ❑ Non -Dairy ❑ Other 'TotalDesign=Capacity il 220 . _ . "76WISSLWI 308,000 Subsurface Drains Present JJ❑ Lagoon Area J❑ Spray Field Area No Liquid Waste 1. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (if yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No Waste Collection & Treatment A. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ® No Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: ........................... ........................... -----•--•--•--•--•--•--•---•--•--•--•--•--•--•--•---• ....... ................... Freeboard (inches): 36 Facility Number: 13-10 .V Date of Inspection 9/2/200Z 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? ' (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 1 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markets with required maximum and minimum liquid level elevation markings? Waste Annlication a..v►uusuau ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No 10. Are there any buffers that need maintenance/improvement? ❑ Yes N No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Yes N No 12. Crop type Fescue (Hay) Small Grain (Wheat, Barley, Corn (Silage & Grain) I3. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes N No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes N No 16. Is there a lack of adequate waste application equipment? ❑ Yes N No Rectuired Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ® No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes N No 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes N No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes N No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes N No 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes N No 23. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes ®No 24. Does facility require a'follow-up visit by same.agency? ❑ Yes N No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes N No 113 No violations or deficiencies were noted during this visit. You will.receive no further correspondence.about this-Asit. ❑Field Copy ❑ Final Notes E FACILITY APPEARED TO BE IN GOOD SHAPE. L 9 7 q— M�"w X Reviewer/Inspector NameA�i;ATt' ,O$niON .'' �`,� c :; .'"�n•,s. �`*1s' Reviewer/Inspector Signature: Date: ~- 05103101 Facility Number: 13-10 Date of inspection 9/2/2002 Continued Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ❑ No., liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ®No 28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 29. Is the land- application spray system intake not located near the liquid surface of the lagoon? ❑ Yes IN No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes ®No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes [:]No NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY April 29, 1998 CERTIFIED MAIL RETURN RECEIPT REQUESTED John Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Notice of Violation Animal Operation Site Inspection 15A NCAC 2H .0217 (d) Pless & Sons Dairy Cabarrus County, NC Dear Mr. Pless: Mr. Alan Johnson of this Office conducted a site inspection of your facility on April 24, 1998. Based on the observations made during the inspection, this report is being issued as a Notice of Violation (NOV). Your facility was found to be noncompliant with Title 15A North Carolina Administrative Code, 2H .0217 (d), as follows : Inadequate freeboard. The waste Ievel in your storage pond had reached the emergency spillway. Your files failed to have a current copy of your waste and soil analysis information. Information regarding the land application of your waste was not complete. Please use the copies of the waste application forms provided in your operator's training manual. You should fill out two forms, one for the fields you irrigate and another for the waste removed from the solids pit. In addition to the above, please obtain for your files a lease agreement for any land used as a land application site that is not owned by you. Also, a site diagram of your facility should be added to your files. 91 9 NORTH MAIN STREST, MOORESVILLE, NORTH CAROLINA 261 16 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/I 0% POST -CONSUMER PAPER Page 2 It is requested that a written response be submitted to this office by May 25, 1998 indicating the actions taken to address the noted deficiencies. Please mail a copy of your waste analysis report and a completed copy of your waste application records. In responding, address your comments to the attention of Mr. Johnson. For technical assistance please contact your local Soil and Water District representative. Be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for the above or any other violations. If you have any questions concerning this matter, please do not hesitate to contact either D. Rex Gleason, Water Quality Regional supervisor, or Mr. Johnson at (704) 663-1699. Sincerely, Barbara Christian, P.G. Acting Regional Supervisor cc: Cabarrus SWCD Non -Discharge Compliance Unit Regional Coordinator AJ of WArF9 J 0%0--ammob.- r-r George Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Dear Mr. Pless: Michael F. Easley Governor William G. Ross, Jr.,Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality WATER QUALITY SECTION January 9, 2002 Operation Review/Compliance Pless & Sons Dairy Cabarrus County, NC The year 2002 is the beginning of the fifth year of the animal operation inspection program. Given this, there should be no misunderstanding as to what is required. However, as a reminder, the following information is a partial list of what is required: • A copy of the, Permit, Certified Farm Plan, and Certification form(s) must be available for review. The certified farm plan must be followed (application rates, fields used for waste application, and crops grown to receive waste must be adhered to). You are in violation if you do not comply with any aspect of your farm plan or permit. • Annual soil analysis (properly documented) is required. The soils lab states that the preferred time (for efficiency) to process samples for analysis is between May and September. • Waste analyses must be conducted within 60 days of the waste application date. If the results are irregular, this should give adequate time to collect/analyze a new sample. • Waste application records. The records should be complete and legible. Errors should not be erased, but marked through and the correct information written on the following line. Remember, although the information may be clear to you or the operator, the information must be understandable to the person(s) performing the review. • Weekly freeboard records must be maintained. The "pump marker" must be clearly marked and visible at all times. There should be no question as to what is the pump marker during an inspcetion. • A certified operator must be designated. By completing a form and mailing to DWQ. • The facility must be maintained and operated according to the operation and maintenance information enclosed in the farm plan. This includes maintaining the area (mowing) around buildings and the lagoon/storage pond embankments. The list above comprises the majority, but certainly not all, of the requirements that must be followed. If permitted, the conditions of your permit should be review by you and your operator. Failure to have the necessary information available for inspection or to comply with the conditions of your permit could result in a Notice of Violation or further enforcement actions. If there is any uncertainty on your part regarding compliance with the permit, please feel free to contact Rocky Durham with the Division of Soil and Water or me at (704) 663-1699. Sincerely, Alan D.Johnson,` Environmental Specialist I1 Customer Service Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE J704) 663-1699 1 800 623-7748 FAX (704) 663-6040 �* I % %6-tL-4v WA rFRQG Michael F. Easley Governor William G. Ross, Jr.,Secretary North Carolina Department of Environment and Natural Resources C3 Kerr T. Stevens, Director Division of Water Quallty WATER QUALITY SECTION March 23, 2001 CERTIFIED MAIL Return Receipt ReQuested John Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Notice of Violation Pless Dairy, Site Inspection Certificate of Coverage AWC130010 Cabarrus County, NC Dear Mr. Pless: Mr. Alan Johnson of this Office conducted a site inspection of your facility on March 16, 2001. Based on the review of your files, this letter is being issued as a Notice of Violation (NOV) for failing to keep a record of the weekly freeboard levels of the waste storage pond and provide adequate soil analyses for the year 2000. Failure to maintain proper records is a violation of your Certificate of Coverage AWC 130010 and North Carolina General Statute 143-215.10 (C). It is requested that a written response be submitted to this office by April 5„ 2001 indicating the actions taken to correct the noted violations. Please address your response to the attention of Mr. Johnson. It is requested that your response reference the date and subject of this NOV, as well as the facility number. By copy of this letter to the Division of Soil and Water Conservation and your local District Soil and Water Conservation, DWQ is referring this facility for technical assistance, if appropriate. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: Cabarrus County SWCD Compliance/Enforcement Unit _ RegionaI Coordinator „ File _ ., .. .... _ :ustomer Service Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704) 663-1699 1 800 623-7748 FAX (704) 663-6040 �[•� - �: -. �'• Div: .,y-y. ..c _ .�. -' .it..' 4!tld.' '�f.•.'.'-' •_'F _ _ •f:i:;�'3.`.1:.•��' -•,� sioii�of Water:Quahtj•'fi .�� sue:-' •4'�t�;�'- , ;�,`•� r� Divisidn�ofSot�and.WaterCotiserva_tiou�:�`:,;�k� _ aa+r - "-�;•,•;��: � �' �.• i~: x'#� u"- •vrr -r� M� ..-'�..,.:t�r 3-?.. .ii ;�' •, ti.r_., �y:'F� +•'`'i••�'i: ^l: %i _ rtit- 5%„,[r_ tF"r',�T�ii"��.ip+y 4.,;,�;; •s:�;y "i�r; •:: �v' �:h� �'=3?::�. �{�� �:�•„!-� d� ! p .•i+'L q: ,.- g y .7,L'+14`at'-"•'. :. �'{••r�.J.. :. Y � e• �_ {,+ cy ,•`ar•', . �•,i.t f• e.;l�c �i-f, luny Yi.r6iY.Y rit'%•ems?!i r :7:,r ;�.y �.s, Type of Visit Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit Routine O Complaint O Follow up O Emergency {Notification O Other ❑ Denied Access F- Facility Number , Daie nr Visit: J Time: ,vat O eratinnal O Belotiv Threshold 10 Permitted ❑ Certified ❑ ConditionaIly Certified ❑ Registered Date Last Operated or Above Threshold : ......................... Farm Name: • �1....?.........� County:.......... �t .............. Owner Name 0 e'--.`........................................... Phone No:..................................... FacilityContact................................................................................Title:............................................................... Phone No:.................................................... :Mailing Address:........5_.%�y........... ../..{� �..... " frf...................... ............................ .. .... .......... ?...1..................................... �.�....... s �...-S.r........................ Ons�teRe resentatire 1.. �ti�....... ��' Inte•�rator: Certified Operator: -�•-6 tk.!-.............. ..�1�.r�...... Operator Certification Number :......................................... Location of Farm: T ❑ Swine ❑ Poultry Cattle ❑Norse Latitude �• �• Longitude Design Current Design Current Design Current Swine Capacity Population Poultry Capacity Population Cattle Capacity Population ❑ Wean to Feeder 10 Layer Dairy ro ❑ Feeder to Finish ❑ Non -Layer ❑ Non -Dairy . ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Other ❑ Farrow to Finish Total Design Capacity ❑Gifts ❑ Boars Total SSLW Number of Lagoons ❑ Subsurface Drains Present 103 Lagoon Area ❑ Spray Field area Holding Ponds / Solid Traps ❑ No Liquid Waste i4lanagement System Discharges & Stream Imnacts 1. Is any discharge observed from any part of the operation? ❑Yes 1, No Discharae originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-niade 7 ❑ Yes ❑ No b. it discharge is observed. did it reach Water of the State? (If yeti, notify DWQ) ❑yes ❑ No :. I1'discharge is observed. what is the estimated flow in galhnin? d. Does dischw-ec bypass a lagoon system? of yes, notify DWQ) ❑ Yes ❑ No ?. Is there evidence of past discharge from any part of the operation? ❑ Yes 4No 3. Werd there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes Rio 01 /01/01 r,.., ti. —a Facility Number: — Date of Inspection Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? Spillway ❑ Yes ER No Structure I Structure 2 Structure 3 Structurc 4 Structure 5 Structure 6 Identifier: ................................... .................... Freeboard (inches): ......... .. . ............................... 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? &. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Aa2lication 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hvdraulic Overload 12. Crop type ❑ Yes kNo ❑ Yes allo ❑ Yes No ❑ Yes No ❑ Yes ['KNo ❑ Yes RNo ❑ Yes .-No 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWivIP)'? ❑ Yes U—No 14, a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes 0,No 16. Is there a lack of adequate waste application equipment? ❑ Yes kNo 17 rack outcrops present? ❑ Yes ❑ No 18. ere a water supply well within 250 feet of the sprayfield boundary? ❑ Unknown ❑ Yes ❑ No ❑ On -site ❑ Off -site Required Records & Documi=nts 19. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes [�rNo 20. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes IQ No 21. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sa a reports) �2 Yes ❑ No 22. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes �RNo 23. Did the facility fail to have a actively certified operator in charge? ❑ Yes t9 No 24. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes (,moo 25. Did ReviewerAnspector fail to discuss review/inspection with on -site representative? ❑ Yes 13No 26. Does facility require a follow-up visit by same agency? ❑ Yes QNo 27, Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes „ 1 No Odor issues 23. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes El No liquid level of lagoon or storage pond with no agitation? 29. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes No 01 /01/01 Continued �: Facility Number: & — /U-J Date of Inspection 0 30. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, roads, building structure, and/or public property) 31. Is the land application spray system intake not located near the liquid surface of the lagoon? 32. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) 33. Do the animals feed storage bins fail to have appropriate cover? 34. Igo the flush tanks lack a submerged fill pipe or a permanent/temporary cover? Printed on: 1/17/2001 ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. f Coiiime'ht5'(refer:: m to question #) Explain any YES answers an or any recomendations'or any other comments:'.: Use drawiiigi of f ii ility to bitttii 6xplain situations use additional pages as necessa ❑ Field Copy ❑ Final NotesW ��rsr s 5 � t � Qi1 ct � (� S i 5 W a� 5 � ��` � r ti1ti C � �-� � r`1 �-i ��[X s e�i t• L c/ ReviewerAmpector Name Reviewer/Inspector Signature: Date: a 01/01/01 Facility Number ---- Lagoon Number .....". Lagoon identifier 0 Active 0 Inactive Latitude 0 0 0 Longitude ElI--]E By GPS or Map? ❑ GPS ❑ Map GPS file number. 35. Surface Area (acres): 36. Embankment Height (feet): 37. Distance to Stream: 38. Water supply well within 250 ft of the lagoon? ❑ On -site ❑ Off -site 39. Distance to WS or HOW (miles): 40. Overtopping from Outside Waters? 41. Constructed before 1993 MRCS Standards? 42. No verification of adherence to 1993 or subsequent NRCS Standards? 43. Was groundwater encountered during construction? 44. Depth to Groundwater: 45. Spillway? 46. Adequate Marker? 47. Immediate threat to the integrity of the structure? 48. Freeboard & Storm Storage Requirement (inches): O less than 300 ft 0 300 ft - 1000 ft 0 greater than 1000 ft O Yes O No 0<5 05-10 0>10 O Yes O No O Unknown 0 Yes 0 No O Unknown O Yes O No O Unknown O Yes O No O Unknown O Unknown O Yes O No O Yes O No O Yes O No .J' State of .North Carolina Department of Environment and Natural. Resources Mooresville Regional Office James B. Hunt, Jr., Governor William E. "Holman, Secretary George Pless 5901 Pless Rd. Rockwell, NC 28138 Dear Mr. Pless: 1•a NCDENR NORTM CAROLINA DcPWRTIAENT OF ENVIRONMENT ANo NATURAL RESOURCES DIVISION OF WATER QUALITY October 5 1999 u N 6 D Z d Subject: Notice of Violation Animal Operation Site Inspection NCGS 143.215.1 Pless & Sons Dairy, Facility #: 13-10 Cabarrus County, NC Mr. Alan Johnson of this Office conducted a site inspection at your facility on August 31, 1999.. A letter was issued as a Notice of Violation for failure to have a properly installed pumping marker in the waste storage pond, as required by your certified farm plan. Failing to follow the certified farm plan is a violation of North Carolina General Statute 143-215.1. It was requested that a written response be submitted to this office by September 18, 1999, advising of the actions taken to correct the noted problems. To date, no information has been received. It is again requested that you submitt a written response by October 12, 1999 indicating the actions taken. Please address this information to the attention of Mr. Johnson. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: Non -Discharge Compliance Unit 919'North Main Street, Mooresville, North Carolina 29115 Telephone 704-663-1699 -FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper >�J State of North Carolina Department of Environment and Natural Resources Mooresville Regional Office James B. Hunt, Jr., Governor William E. Holman, Secretary George Pless 5901 Pless Rd. Rockwell, NC 28138 Dear Mr. Pless: 1 NCDENR NoF r+w GARQLINA D6.F rMENT OF ENVIRQNMf.TNr ANP'NAUUPAL RE_-gXMCES DIVISION OF WATER QUALITY September 3, 1999 Subject: Notice of Violation Animal Operation Site Inspection NCGS 143.215.1 Pless & Sons Dairy, Facility #: 13-10 Cabarrus County, NC Mr. Alan Johnson of this Office conducted a site inspection at your facility on August 31, 1999. This letter is being issued as a Notice of Violation for failure to have a properly installed pumping marker in the waste storage pond, as required by your certified farm plan. Failing to follow the certified farm plan is a violation of North Carolina General Statute 143-215.1. Mr. Johnson also noted runoff from your trench silo at the rear of the facility. This needs to be addressed. Please contact your technical specialist for advice. Also, you must use the crops and nitrogen application rates listed in your farm plan. Should you want to add or change crops receiving animal waste, you need to contact your technical specialist to have the plan amended. It is requested that a written response be submitted to this office by September 18, 19991 advising of the actions taken to correct the noted problems. It is requested that you address this information to the attention of Mr. Johnson. During many of Mr. Johnson's inspections he has noted that some farms are often missing one or more components of the farm plan that should be available for review. The items below must be available for review during the inspection: • Certification forms. • Site Diagram, which shows fencing, streams, buffer zones, and feed areas. * Waste Application records, with accompanying waste analyses. • Maps of acreage and irrigated fields. • Waste Utilization plan, tract/field number, usabletwettable acres (not necessarily total acreage), list of crops, PAN required, and amount of waste produced by livestock. • Waste and Soil analysis information. Must have three years of data. It is suggested that this be maintained in a single folder. • Emergency Action Plan which must be posted. 919 North Main Street, Moorew lic, North Carolina 28115 Telephone 70"63-1699 FAX 704-663-6040 Au Equal Opportunity Afruynative Action Employer 50% recycled/10% post -consumer paper Page 2 Insect, Odor Control, and Mortality Checklists must be completed. Certified Operator renewal card. Failure to have the above components available and complete could result in a Notice of Violation or other enforcement actions. Also, remember that waste applications should be made during the time the crop can utilize the nutrients in the waste. In general, waste should be applied no earlier than 30 days prior to planting. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P1. Water Quality Regional Supervisor cc: Cabarrus County SWCD Non -Discharge Compliance Unit Regional Coordinator AJ 11/21/2000 02:26 7047B23681 JERRYWPLESS PAGE 01/01 N y - Mr. Allen Johnson 919 N Main St. Mooresville NC 28115 Subject: Notice of Violation DWa Animal Operation Inspection NCGS 143.215A0 (C) Pless Dairy, Farllity # 13-10 Cabanas County, NC Door Mr. Johnson, Rockmg NO 2813e phone (7N)7d2-221 s November 20, 2000 This fatter is in reference to your visit to our farm on Wooer 31 anti the letter that followed as a notice of violation. The first Item addressed was seepage from the paved lot via a crack in the cement. This has been repaired and the soil baok filled In the ditoh and in the free stalls where the run off occurred. The second item was improper application of animal waste on fallow field. The fields in question (Tract 2e45) nave small graln planted on them. The amount of commercial nitrogen applied Is now recorded as it Is used. Please advise as satisfactory or other needed response. op 0 Sincerely, John A Pless State of North Carolina Department of. Environment and Natural Resources Mooresville Regional Office James B. Hunt, Jr., Governor William E. Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL Return. Receipt Requested John Pless 5901 Pless Rd. Rockwell, NC 28138 Dear Mr. Pless: LT?WAJ A94 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WATER QUALITY SECTION November 3, 2000 Subject: Notice of Violation DWQ Animal Operation Inspection NCGS 143-215.10 (C) Pless Dairy, Facility #: 13-10 Cabarrus County, NC Mr. Alan Johnson of this Office conducted a site inspection of your facility on October 31, 2000. Based on his observations made during the inspection and his review of your files, this letter is being issued as a Notice of Violation for the following: Diverting animal wastewater from the paved lot to a storm water ditch. At minimum the wastewater should have been diverted to the storage pit. The "crack" in the paved lot must be repaired to prevent further seepage. • Improper application of animal waste (tract 2645, fields 3A & 4) to fallow fields in the fall of 1999. A viable receiving crop must be available when applying waste. Applications of commercial nitrogen must also be recorded. Failure to comply with the Certified Animal Waste Management Plan (CAWMP) is a violation of North Carolina General Statute 143-215.10 (C) and North Carolina Administrative Code 15A 2H. 0217 (d). It is requested that a written response be submitted to this office by November 21, 2000 indicating the actions taken to correct the noted violations. Please address your response to the attention of Mr. Johnson. It is requested that your response reference the date and subject of this NOV, as well as the facility number. rp� 919 North Main Street, Mooresville, Forth Carolina 28115 Telephone 704-663-1699 FAX 704-663-604 An Equal Opportunity Affirmative Action Employer 50% recycledll0% post consumer paper Page 2 Pless Be advised that this Notice does not prevent the Division of Water Quality from taking enforcement action for these or any other violations. Be advised that North Carolina General Statutes provide for penalties of up to $25,000 per day per violation for noncompliance with state environmental laws and regulations, and/or criminal penalties. If you have any questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. s 1 Water Quality Regional Supervisor cc: Cabarrus County SWCD Compliance/Enforcement Unit Regional Coordinator File r *-Division of Water Quality 0 Division of Soil and Water Conservation 0 Other Agency Type of Visit Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit GLRoutine O Complaint Q Follow up O Emergency Notification O Other ❑ Denied Access Facility Number Prinled un: 7/2112000 l � { � a 0 Not Operational 0 helm:• Threshold ❑ Permitted © Certified ❑ Conditionally Certified 0 Registered Date Last Operated or Above Threshold: ......................... Farm Name: ...... ......!...LDS ................ ................... C.ounh: Q..C.�¢`.. .............................. .Owner Name: ............ ��'...... Phone No: ..........,74?.��. .. - - - _ ... FacilityContact: .............................................................................. Title :......................... r MaiiingAddress: .........51.......I..>......5.............../h.................................... Onsite Representative: ........... ................... .................................... G Certified Operator: .............. p................................. Location of Farm: ............I ................... Phone No:........._........................................ . Integrator:...................................................................................... Operator Certification Number:,,,,,;; ❑ Swine ❑ Poultry ❑ Cattle ❑ Horse Latitude Longitude Design Current Swine Caaacity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Design Current Design Current Poultry Capacity Pa ulation Cattle Capacity Population ❑ Laver Dairy -z ❑ Non -Layer ❑ Non -Dairy ❑ Other Total'Design Capacity Total SSLW Number of Lagoons ❑ Subsurface Drains Present ❑ Lag -,on Area ❑ Spray Field Area Holding Ponds / Solid Traps ❑ No Liquid Waste Management System Dischurges S Stream Impa_ct� 1. Is any discharge observed from any pan of the operation? UYes El No Disuhargc 061-6nated at: E] Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, -was the conveyance man-made'. A Yes ❑ No h. If discharLTTe is observed. did it reach Water of the State'? (If yes, notify DWQ) El Yes ARNo c. ll'discharLe is olbscrved. what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system`? (If yes, notify DWQ) r1 Yes ❑ No 2. Is there evidence of past discharge from any pan of the operation? []Yes IS No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑'Yes R,No Waste Collection S Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? 5§.Spillway ElYes ❑ No Structure I Structure 2 Structure ; Structure 4 Structure 5 Structure 6 Identifier:................_.._.........._................................................................................... .................. Freehoard (inches): 5/00 Continued on back Faeilit},Number- y1 !late of Inspection 7/21/2000 I� Printed on: 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, El Yes No seepage, etc.) 5. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes P No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintcnance/improvement? 9 Yes ❑ No S. Does any part of the waste management system other than waste structures require maintenancelimprovement? � Yes ❑ No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes j© No %Vaste Application 10. Arc there any buffers that need maintenance/improvement? El Yes No 11. is there evidence of over application? ❑ Excessive Ponding EXPAN ❑ Hydraulic Overload bQ Yes ❑ No 12. Crop type r•&,-- I 13. Do the receiving crops differ with those desilynated in the Certified Animal Waste Management Plan (CAWMP)? 14, a) Does the facility lack adequate acreage for land application? _ b) Does the facility need a wettable acre determination? c) This facility is pended for a wettable acre determination? 15. Does the receiving crop need improvement? 16. is there a lack of adequate waste application equipment? Reouired Records & Documents 17. Fail to have Certificate of Coverage &: General Permit readily available? 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design. maps, etc.) 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge'? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative'? 24. Does facility require a follow-up visit by same agency? 25. Were any additional probiems noted which cause noncompliance of the Certified AWMP? R6 yioiati6tis:©r• aeficiertcies •tv.ere pK- e-0- dg-this;visit: • Yair will receive Rio #'ui-tt-er ; rorrespotridenke.about.this visit.. ❑ Yes 14 No ❑ Yes No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes E9 No ❑ Yes 0 No ❑ Yes IQ No ❑ Yes 'QNo ❑ Yes B-No ❑ Yes No ❑ Yes No ❑ Yes 19 No ❑ Yes N No 9LYes ❑ No ❑ Yes El No Comments (refer to question #): Explain any YES answers and/or any recommendations or any other comments..:. Use drawings of facility to better explain situations. (use additional pages as necessary): A. ?ctrG` - w, al/%, 11e_iG� ��, �h"' F ir�r, �'�es �,-iaC,� f� L�� S ii6 [r l+✓�z'� �� ' �� %'�^�' ��s �l 1 -zi 'jt. :5,0[ c" `J oiZ Ar ! � �ti* ��/� �.� em s-, �r �� � a+ 1 �o c6 01a «•e_. +D C �f1�� �; c�c ww►� �,-c�i�.� tom` �c^��sv s a �� t �c��- ,�n - rcLwr�.e Reviewer/Inspector Name Reviewer/Inspector Signature: Date: 13/— 5/00 Facility Number: —� flute of lncpection Prins d on: 7/21/2000 Mor Issues .6. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes No 29. Is there any evidence of wind drift during land application? (i.e. residue an neighboring vegetation, asphalt, ❑Yes ❑ No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters. etc.) ❑ Yes 14C No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ] No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ❑ No A. (;3Cc� CIA 6 e_ ��� 1 �a es.2a ?S '3`;c1c�S t t\ `FV�� _ — Wi P-- wo'vvte G S 4vt I'c.[ c�� +� . tASLt qi f [ + ergs z c � S4 ice,'` -$ Y�� h j a �'� t .� � t cc`�-t a t1 t ►� `C-C.e_ �t ` "�` �-+� {�r sP r � ►� _W 5100 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director George Pless George Pless & Sons Dairy Farm 5901 Pless Rd. Rockwell NC 28138 Dear George Pless: 1 • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NIVqJaAVBJft$q;.RcEs O'dYI ONMEN x, HRAIMPW NATURAL RFS0,URCWJ December 30, 1499 'JAN 10 M OMSIA OF E1MY1USt UTP.,! 4U`tAU011' 109HISVIt1l &fFtt 41 Of"M Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 13-10 Cabarrus County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRYI, DRY2, DRY3, SLURI, SLUR2, SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincere , 7 Kerr T. Stevens, Director 14 Division of Water Quality cc: Mooresville Regional Office Cabarrus County Soil and Water Conservation District Facility File 1617 Mail service Center, Raleigh, North Carolina 27699-1617 Telephone 919.733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Mooresville Regional'Office James B. Hunt, Jr., Governor William E. Holman, Secretary George Pless 5901 Pless Rd. Rockwell, NC 28138 Dear Mr. Pless: RCDENR NORTH GstouHw DFJ�MRTMLH7 EHVtRCMMEHT AHD NMXNt^L RwouRpr_s DIVISION OF WATER QUALITY September 3, 1999 Subject: Notice of Violation Animal Operation Site Inspection NCGS 143.215.1 Pless & Sons Dairy, Facility #: 13-10 Cabarrus County, NC Mr. Alan,Johnson of this Office conducted a site inspection at your facility on August 31, 1999. This letter is being issued as a Notice of Violation for failure to have a properly installed pumping marker in the waste storage pond, as required by your certified farm plan. Failing to follow the certified farm plan is a violation of North Carolina General Statute. 143-215. 1. Mr. Johnson also noted runoff.from your trench silo at the rear of the facility. This needs to be addressed. Please contact your technical specialist for advice. Also, you must use the crops and nitrogenapplication rates listed in your farm plan. Should you want to add or change crops receiving animal waste, you need to contact your technical specialist to have the plan amended. .It is requested that a written response be submitted to this office by September 18, 1999, advising of -the actions taken to correct the noted problems. It is requested that you address -this information to the attention of Mr. Johnson. During many of Mr. Johnson's inspections he has noted that some farms are often missing one or more components of the farm plan that should be available for review. The items below must be available for review during the inspection: • Certification forms. Site Diagram, which shows fencing, streams, buffer zones, and feed areas. • Waste Application records, with accompanying waste analyses. • Maps of acreage and irrigated fields. • Waste Utilization plan, tract/field number, usablelwettable acres (not necessarily total acreage), list of crops, PAN required, and amount of waste produced by livestock. • Waste and Soil analysis information. Must have three years of data. It is suggested that this be maintained in.a single folder. • Emergency Action Plan which must.be posted. 919.Nortb'Main'Street, Mooresville, North,Carolina 28115 Telephone 70"63-1699 FAX 704-663-6040 An Equal,Opportunity Affirmative Action Employer 50% recycled/10% post-coansutner.paper Page,2 Insect, Odor Control, and Mortality Checklists must be completed. Certified Operator renewal card. Failure to have the above components available and complete could result in a Notice of Violation or other enforcement actions. Also, remember that waste applications should be made during the time the crop can utilize the nutrients in the waste. In general, waste should be applied no earlier than 30 days prior to planting. If you have any questions concerning this matter, please do not hesitate.to contact Mr. Johnson or me at (704) 663-1699. Sincerely, D. Rex Gleason, P1 Water Quality Regional Supervisor cc: Cabarrus County SWCD Non -Discharge Compliance Unit Regional Coordinator AJ Division of Soil and Water Conservation - Operation•Review ' [3 Division of Soil and. Water Conservation'- Compliance Inspection ; Division of Water Quality - Cotxtpl ance Inspection a Other Agency- Operation Review outine 0 Com laint 0 Follow-u of DW2 inspection 0 Follow -tip of DSWC review 0 Other Facility Number Date of Inspection Time of Inspection 24 hr. (hh:mm) © Permitted Certified [3 Conditionally Certified j] Registered rNot Operational ^ Date Last Operated: Farm Name: .... ..�.f}..... �L i"$5�.?'L.. County: ... OwnerName: ................................................... ........................................................................ Phone No:....................................................................................... Facility Contact: J.d.!'1.......................5.................. Title :.................................... Phone Na: ...... RAMailing Address: . 1............ .... - I �1- u 5 ..... Onsite Representative:....:.� ............ . as.s................................................ Integrator:...................................................................................... Certified Operator: ........... .......................�.�•..`�..................... .............. Operator Certification Number: ZLra ,2.4, ....., L ion of Farm: �. ............................................................... ...... .. ........ .... .... ..... ............ ........ .... atitude Longitude �• �� ��� Design Current Design Current , Design Current Swine Ca acity Po ulation I'outtry Ca aci -Po ulation Cattle Ca acit Po ulation ❑ Wean to Feeder ❑ Layer airy S ❑ fa Feeder to Finish JE1 Non -Layer ❑ Non -Dairy [:]Farrow to Wean ❑ Farrow to Feeder JE1 Other ❑ Farrow to Finish Total Design Capacity ❑ Gilts ❑ Boars Total SSLW Number of Lagoons 0 ❑ Subsurface Drains Present ❑ Lagoon Area ❑ Spray Field Area Holding Ponds / Solid Traps 10 No Liquid Waste Management System Discharges & Stream Impacts I. Is any discharge observed from any part of the operation? ❑ Yes Wo Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑Yes [I No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed• what is the estimated flow in galhnin? d. Dees discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes 6 No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes j No Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Freeboard (inches): ........... . .................. I .............................................................................................................................................................................. .. 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes ,'-a! No seepage, etc.) 3/23/99 Continued on back Facility Number: /3 — hate of Inspection M 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or - closure plan? El Yes WNo (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes 9No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? Yes d No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? g Yes ❑ No Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes No 11, Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Yes No 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? 01Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes W�No 16. Is there a lack of adequate waste application equipment? ❑ Yes RNo Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? ❑ Yes (g•No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes KNo 19, Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes ER No 20. is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes X No 21. Did the facility fail to have a actively certified operator in charge? Cl Yes KNo 22. Fail to notify regional DWQ of emergency situations as required by General Permit? ❑ Yes (ie/ discharge, freeboard problems, over application) �No 23. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes tZ No 24. Does facility require a follow-up visit by same agency? ❑ Yes ONo 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes Z No -'04a*tion's ;or• Oorlcienc�es -were inQted• cljtJOg �his'vjsat= • :Y:oit will •teegiye 1)0 futftf �corres.ondenc ' about•: this .visit: . • . ....... Comments (refer,to questiom#)c-EXplain any YES answers and(or any recommendations or any btEier coffiments , Use drawings of facility, tbetter explain situations (use addditional pages as necessary) ��� �; ` ''11"..:,M, �Cs.1p^� t IVl�rr' Lem *P_pe 5 t✓' �i15 ty� � �0+1� ✓ .� �1 . 2>a— tote JD__ k uEGI + T� is Toci�_,r�.-„t® traw` wcxt -�v� � Jacalee (V1. -le-p. sl�i 041 Q +Tc�.wr ` t }OV-yIew t,se. n; �7 en.M► � I 1-rn�w, �4h, ' -� ��►� `— Co 75; Dt'�b g auva -1 OS--�,,acc s �c � ��� ems, Pe[ ai i J u ! _ R —1 Reviewer/Inspector Name � Reviewer/Inspector Signature: e } � 77 Date: z% 3/23/99 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director May 14, 1999 CERTIFIED MAIL RETURN _RErrm REQUESTED George Pless George Pless & Sons Dairy Farm 5901 Pless Rd. Rockwell NC 28138 Farm Number: 13 - 10 Dear George Pless: 4 • NCDENR NORTH CAROLINA DEPARTMENT OF ENv1RONMENT AND NATURAL RESOURCES You are hereby notified that George Pless & Sons Dairy Farm, in accordance with G.S. 143- 215.1 OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has sixty (6Q days to submit the attached application and all supporting documentation. In accordance with apter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please call J R Joshi at (919)733-5083 extension 363 or AIan Johnson with the Mooresville Regional Office at (704) 663-1699. Sincerely, for Kerr T. Stevens cc: Permit File (w/o encl.) Mooresville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 60% recycled/ 10% post -consumer paper i OR JAMES B. HL)NTJR-'- GOVERNOR "WAYNE MCDEVIT.T.� r"L�Y� Yam•. NORTH O CAE20LINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY November 19, 1998 George Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Site Inspection Pless & Sons Dairy Cabarrus County, NC Dear Mr. Pless: Mr. Alan Johnson of this office has been asked on several occasions about the appropriate time and proper method to take soil and waste samples. Also, during his inspections, he has noticed that while the storage capacity may be adequate in the storage pond/lagoon, in some cases it was not at the level set forth in the waste utilization plan. Mr. Johnson has also noted that some animal operations using hay/pasture systems do not appear to be properly managing the hay crop in the waste application fields. This letter is to highlight some concerns and provide some general guidance for the animal facilities regarding the management of the storage pond/lagoon and waste application fields. For more specific/detailed information, please contact your technical specialist or your local agricultural extension service. Be advised that should a farm be found violating its farm plan and/or have an unpermitted discharge, besides facing civil penalties, the facility could be required to apply for an individual permit. Currently, most farms are operating under a general permit. Waste applications Just as you manage the animals at your facility, proper management of the waste (lagoon/storage pond level) is important. The waste must be pumped from the ponds at the correct time and provide for maximum utilization of the nutrients by the crop. Remember, waste application rates in your farm plan are based on -agronomic principles, and assumes the waste will be applied when the nutrients are required (e.g., applying waste to corn at tasseling or bermuda grass in November is of little use for the uptake of nitrogen). Also, the established application rate assumes that the previous crop has been removed from the field. 918 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA2B115 PHONE 704-663-1 699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / APFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER Page 2 Grass and small grain crops grown for hay should be harvested in a timely manner. To maximize nutrient uptake, as indicated in the waste utilization plan, and for highest quality, the crop should be harvested at early boot stage (generally every 4 to 5 weeks). Small grain for silage can be harvested in the soft dough stage when direct cut. Contact your agricultural extension agent or technical specialist for proper guidance. General Recommendations for Nitrogen M Application for Common Crop • Small Grains: One-third (1/3) N at planting and remainder in late February or early March. • Corn/Sorghum: For facilities that pump and haul, N should be applied prior to planting. For those facilities that irrigate, a split application with half at planting and the remainder when the com is 18 inches high. • Fescue/Orchardgrass: Apply one-half (1/2) of the N in mid -February to March and one- half (1/2) in mad -August to September. • Bermuda grass: Establishing: 30 to 401bs N/ac at planting and 30 to 60 lbs N/ac when runners appear (6 -8 wk. after planting). Maintaining: 50 to 60 lbs N/ac in April and the remainder of the recommended amount in equal increments in June and July or after each cutting. Finally, there have been instances where the amount of waste pumped (as shown in the waste application records) from the lagoon/storage pond does not appear to agree with the amount of waste produced by the animals. One would expect on an annual basis that the amount pumped would be approximately equal to the amount being produced. For example, if a dairy is generating 453,000 gal/yr in waste, then approximately 453,000 gallons of waste should be accounted for in the waste application records over a year. However, there may be some difference due to how low the storage pond was pumped, the number of cows being held in the facility, or the amount of rainfall. Soil analysis (FREE) Fifteen to twenty (15 to 20) soil samples per field (20 acres or less) is desirable. The samples should be thoroughly mixed and sent in as one sample. Each sample should be pulled 4 inches deep for pastures and no -till systems and 8 inches deep for conventional tillage systems. Taking samples during the fall is advisable. The state lab is not as busy at that time and can provide a more timely turn around with the results. This is also a good time to apply lime if recommended by the soil test. When liming is necessary, it is important that it be applied as suggested. Maintaining proper soil pH is as important (if not more so) than fertilizing to maximize crop production. Page 3 Waste samples/analysis ($4/sample) The state lab now has the capability to conduct analyses and provide the results within two working days via the internet. Through the US Postal service allow seven days. Take samples in a timely manner such that waste application rates can be based on the most recent sample results. Six to eight (6 to 8) samples should be taken around the edge of the lagoon/storage pond, approximately 6 feet from the edge and 12 inches below the surface. These can be mixed to make one sample. The sample should be refrigerated if it is not going to be shipped the same day. Always mail waste samples in plastic containers. For farmers who do not have to agitate the lagoon/storage pond prior to application, it is strongly suggested that waste samples be taken prior to waste application. This will prevent the piSducer from having to go back and complete the waste application record at a later date. For farmers who apply waste to hay fields and pastures, it is strongly suggested that waste samples be taken quarterly if the waste is applied anytime during the growing season. If you have questions concerning this matter, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. Sincerely,. D. Rex Gleason, P. E. r1 Water Quality Regional Supervisor cc: Cabarrus SWCD Non -Discharge Compliance Unit Regional Coordinator F. . NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY April 29, 1998 CERTIFIED MAIL RETURN RECEIPT REQUESTED John Pless 5901 Pless Rd. Rockwell, NC 28138 Subject: Notice of Violation Animal Operation Site Inspection 15A NCAC 211.0217 (d) Pless & Sons Dairy Cabarrus County, NC Dear Mr. Pless: Mr. Alan Johnson of this Office conducted a site inspection of your facility on April 24, 1998. Based on the observations made during the inspection, this report is being issued as a Notice of Violation (NOV). Your facility was found to be noncompliant with Title 15A North Carolina Administrative Code, 2H .0217 (d), as follows : Inadequate freeboard. The waste level in your storage pond had reached the emergency spillway. • Your files failed to have a current copy of your waste and soil analysis information. • Information regarding the land application of your waste was not complete. Please use the copies of the waste application forms provided in your operator's training manual. You should fill out two forms, one for the fields you irrigate and another for the waste removed from the solids pit. In addition to the above, please obtain for your files a lease agreement for any land used as a land application site that is not owned by you. Also, a site diagram of your facility should be added to your files. 919 NORTH MAIN 9TR MET, MOO RES VILLE, NORTH CAROLINA 261 15 PHONE 704-663-1699 FAX 704-663.6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% PO-T-CONSUMER PAPER Page 2 It is requested that a written response be submitted to this office by May 25, 1998 indicating the actions taken to address the noted deficiencies. Please mail a copy of your waste analysis report and a completed copy of your waste application records. In responding, address your comments to the attention of Mr. Johnson. For technical assistance please contact your local Soil and Water District representative. Be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for the above or any other violations. If you have any questions concerning this matter, please do not hesitate to contact either D. Rex Gleason, Water Quality Regional supervisor, or Mr. Johnson at (704) 663-1699. cc: Cabarrus SWCD Non -Discharge Compliance Unit Regional Coordinator AJ Sincerely, , C.kn Barbara Christian, P.G. Acting Regional Supervisor El Division of Soil and Water Conservation ❑ Other Agency x r [j?B'tvision of Water Quality outine 0 Complaint 0 Follow-u 'of I7LN ins action O Follow-up of DSWC review O Other Date of Inspection Facility Number 3 Time of Inspections 24 hr. (hh:mm) Registered 4zertified 13 Applied for Permit 13 Permitted LQ N �o!.22crationall Date Last Operated: 1 ................ Farm Name:...... ! ac........... Scar, ........................... County: Ccs„bc Lt..S.................................. OwnerName:........... .......e.............................. ........ Facility Contact:.................So.! Y........ 4.G .. ............. Title: .......................... Mailing Address: lvl........ ............................................. --rr �j/ Onsite Representative: ......... �1Sn..................1..1i.,q�5.......................................... Certified Operator ,...........yo.k.&I..................... ........ pfr s. ............................... Location of Farm: PhoneNo:.................................................................................. Phone No: ................................................3, Integrator:...... Operator Certification Number:,,.z..�a,z.. ............ J'x?W1........!.!y..............eS .... VY1.......4....d...,...........`. .........C.l......!�.....c .......................................................... Latitude 0`' 64 Longitude & 49 Uesign , R.urrenr Swine Capacity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars ., •/ alrpl %,"A L URAL ;1G.718ll I-LLI L URAL Poultry Capacity Population, Cattle Capacity Population ❑ Layer airy ,S` ❑ Aion-Layer ❑Non -Dairy ❑ Other Total Design Capacity J p Total SSLWzz (0 clt-�3 Number of Lagoons 1 Holding Ponds ❑ Subsurface Drains Present ❑Lagoon Area ❑Spray Field Area ❑ No Liquid Waste Management System General 1. Are there any buffers that need maintenance/improvement? ❑ Yes �tNo 2. Is any discharge observed from any part of the operation? ❑ Yes 0No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Surface Water? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system'? (If yes, notify DWQ) ❑ Yes ❑ No . 3. Is there evidence of past discharge from any part of the operation? - ❑ Yes )M No 4. Were there any adverse impacts to the waters of the State other than from a discharge? ❑ Yes Wo 5. Does any part of the waste management system (other than lagoons/holding ponds) require ❑ Yes Wo maintenance/improvement? ❑ �&No 6. Is facility not in compliance with any applicable setback criteria in effect at the time of design? Yes 7. Did the facility fail to have a certified operator in responsible charge? ❑ Yes kNo 7/25/97 LContinued on back Facility Number: 8. Are there lagoons or storage ponds on site which need to be properly closed? Structures (Lagoons.tIolding Ponds Flush Pits etc. 9. Is storage capacity (freeboard, plus storm storage) less than adequate? Structure I Structure 2 Structure 3 Structure 4 Structure 5 Identifier: Freeboard(tt):.......... ..................... .................................... ................................... .................................... .............................. 10. Is seepage observed from any of the structures? 11. Is erosion, or any other threats to the integrity of any of the structures observed'? 12. Do any of the structures need maintenance/improvement? (If any of questions 9-12 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adequate minimum or maximum liquid level markers? Waste Application 14. Is there physical evidence of over application? (If in excess of WMP, or runoff entering waters of the State, notify DWQ) 15. Crop type .. , �-C� c k.t' ✓ iforr) ❑ Yes ONO Xyes ❑ No Structure 6 ................................ ❑ Yes KIN, 0 ❑ Yes ANo ❑ Yes ANo []Yes X No ❑ Yes )5.zt0 ...... ...... •..............................•..................I—-........................................................,................................................ 16. Do the receiving crops differ with those designated in the Animal Waste Management Plan (AWMP)? ❑ Yes 1�,No 17. Does the facility have a lack of adequate acreage for land application? 18. Does the receiving crop need improvement? 19. Is there a lack of available waste application equipment? 20. Does facility require a follow-up visit by same agency? ❑ Yes J9 No ❑ Yes No ❑ Yes `� No ❑ Yes No 21. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes ❑ No 22. Does record keeping need improvement? XYes ❑ No For Certified or Permitted• Facilities Only 23. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? ❑ Yes ,ANo 24. Were any additional problems noted which cause noncompliance of the Certified AWMP? - $KYes ❑ No 25. Were any additional problems noted which cause noncompliance of the Permit? ❑Yes NNo 0 No.vi61a'tions or deficiencies wverenoted during this:visit.• :You.will receive -no further eoerespbad6n�0 about this. visit'.,',', ; Gom tints;(refer to,quesfitin #):.Explain any`�S`answers and/or npy recommendatipns or any other co�titents: IIse'drawings of facility -to ba er explain siiisatiiins.'(usc ad d itioila" u pages as,necessary MCc 1 5es 4o-t` o uc?, dle, 04.4—f a % (Artn rC.corl5 r p� S41-a9e ,�nj kr 3QSL lede � s ireQc�k �2w� cyt ( :r lwe- , (A/(4 J y d'4 Czcree�j� Oz; Vc�v- I'40—COe- ff0 t 1*4 CjprPCa 7�1pn Ilk .rX,,,�d Ike-'m -, 4 ./I Mom, DbtlfO&t5 1p't& Per" rGYlctr�c✓ Shoia�d � D1Gre_oA itn _1te 7/25197 � Reviewer/Inspector Name Reviewer/Inspector Signature: _ Date: 154— _;2 �f State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Steve W. Tedder, Chairman December 5, 1996 George Pless George Pless & Sons Dairy Farm 5901 Pless Rd. Rockwell NC 28138 Dear Mr. Pless: ATk?WA r E)EHNF;Z N.C. nEF-r. OF ENV1RON.'v11Z T 1% HE E $ NATURAL RhSUv::C:F,S, DEC 17 1996 DIVISION OF ENVIRONMENTAL 11APARIJENT Subject: Operator In Charge DesignationMO6RESY1l1E REGIONAL OFFICE Facility: George Pless & Sons Dairy Farm Facility JD #: 13-10 Cabarrus County Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, was enacted by the North Carolina General Assembly on June 21, 1996. This bill requires that a certified operator be designated as the Operator in Charge by January 1, 1997, for each animal waste management system that serves 250 or more swine, 100 or more confined cattle, 75 or more horses, ' 1,000 or more sheep, or 30,000 or more confined poultry with a liquid animal waste management system. Our records indicate that your facility is registered with the Division of Water Quality and meets the requirements for designating an O1C. A training and certification program is not yet available for animal waste management systems involving cattle, horses, sheep, or poultry. Owners and operators of these systems will be issued temporary animal waste management certificates by the Water Pollution Control System. Operators Certification Commission (WPCSOCC). The temporary certificates will expire December 31, 1997, and will not be renewed. To obtain a permanent certification, you will be required to complete ten hours of training and pass an examination by December 31, 1997. A training and certification program for operators of animal waste management systems involving cattle, sheep, horses, and poultry is now being developed and should be available by the spring of 1997. The type of training and certification required for the operator of each system will be based on the nature of the wastes to be treated and the treatment process(es) primarily used to treat the animal waste. As the owner of an animal operation with an animal waste management system, you must designate an Operator in Charge and must submit the enclosed designation form to the WPCSOCC. If you do not intend to operate your animal waste management system yourself, you must designate an employee or engage a contract operator to be the Operator in Charge. The person designated as the Operator in Charge, whether yourself or another person, must complete the enclosed application form for temporary certification as an animal waste management system operator. Both the designation form and the application form must be completed and returned by December 31, 1996. If you have questions about the new requirements for animal waste management system operators, please call Beth Buffington or Barry Huneycutt at 919n33-0026. Sincerely, FOR Steve W. Tedder Enclosures cc: Mooresville Regional Office Water Quality Files y Water Pollution Control System W 4Voice 919-733-0026 FAX 919-733-1338 Operators Certification Commission NNEf An Equal Opportunity/Affirmative Acflon Employer P.O. Box 29535 Raleigh, NC 27626-0535 50% recycled/10% post -consumer paper ,,. Stdte of North Carolina Department of Environment, Health and Natural Resources Mooresville Regional office James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary %A: .S George Pless 5901 Pless Rd. Rockwell, NC 28138 Dear Mr. Pless: EDaHNF;Z DIVISION OF WATER QUALITY MARCH 19, 1997 Subject: DWQ Animal Waste Operations Site Inspection Report George Pless & Sons Farm, Facility 4: 13-10 Cabarrus County, NC Enclosed is a copy of the site inspection report for the inspection conducted on March 7, 1997 by Mr. Alan Johnson of this Office. The report should be self-explanatory. If problems or deficiencies are indicated in the report, please take the necessary action to address the problems as soon as possible. The facility was in good condition. As a Certified Farm your files, at a minimum, need to contain the following: Certification forms Site schematic Waste application records Maps of acreage and irrigated fields Waste management plan (if applicable) The waste utilization plan is a component of the waste management plan Soil analysis records Your local Soil and Water Conservation District or Natural Resource Conservation Service can assist you with this information. Also, please be advised that North Carolina General Statutes provide for penalties of up to S 10,000 per day per violation as well as criminal penalties for violation of state environmental laws and regulations. if you have any questions concerning this report, please do not hesitate to contact Mr. Johnson or me at (704) 663-1699. • S;cerely, . D. Rex G16L, P. E. Water Quality Regional Supervisor Enc. cc: Cabarrus SWCD Facility Assessment Unit 0111iegional Coordinator AJ 919 North Main Street, 1 ;6 FAX 704-663-6040 Mooresville, North Carolina 28115 fr An Equal Opportunity/Affirmative Action Employer Voice 704-663-1699 - 50% recycled/1016 post -consumer paper tic DSWC Animal Feedlot Qperation Reyiew ._. .. yf . '$ A :;`t }"'r 8T'' <Y '� >,,; J v-=. PE S „', ♦ a" W. 7 axe. WQ Animal Feedlot Operation Site Iiflspecti�ari ['Routine 0 Complaint 0 Follow-up of DWQ inspection 0 Follow-up of DSWC review 0 Other F_ Facility Number Farm Status:'. Date of Inspection Time of Inspection ; Use 24 hr. time Total Time (in hours) Spent onReview or Inspection (includes travel and processing) Farm Name: r.. Y.... 4:.L.� ...... i5..........._.....__...._ ..... County:..r..�.4.����u..»....... „......................... Owner Name:....._...! ��:.-..���� „» _. Phone No:. 7`�? „ �Z....._..._».__.._ Mailing Address: Onsite Representative: ..... A=!t I.......... �.!'e.� �...�_..... _.... Integrator:. _ ..... „... r..... .........._. .......... ... Certified Operator: _.....�}. �....._....................Operator Certification Number. Location of Farm: Q4 S?i1Ca,n_I�1G►Jt?.l �+t. �'�l s.55 fCd �. L.'��.i ..�E�y Latitude •6 « Longitude �• �� �« ❑ Not Operational Date Last Operated: „»...[� t.S..f!L »„_._. „»„ ......... ..» ...... .......„..._.....„„..... or Uperation and vesign Capacity Swine Number ;,Poultry :Number , ":Cattle -, r Number s ❑ Wean to Feeder ❑ Layer a ~ C', El Feeder to Finish _ ❑Non -Laver :r a ❑Beef Farrow to Wean -.. Farrow to Feeder ab. } Farrow t Finish -❑ Other Type of ' ' Livestock 5 6F ;:Number of Lagoons I Holding Ponds � ❑ $ Subsurface Drains Present ❑ Lagoon Area ` s ❑Spray Field Area y> eneral 1. Are there any buffers that need maintenance/improvement? ❑ Yes %No 2. Is any discharge observed from any part of the operation? ❑ Yes j No a. If discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Surface Water? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ), ❑ Yes ❑ No 3. Is there evidence of past discharge from any part of the operation? ❑ Yes *o 4. Was there any adverse impacts to the waters of the State other than from a discharge? ❑ Yes P61140 5. Does any part of the waste management system (other than lagoons/holding ponds) require ❑ Yes o maintenance/improvement? Continued on back 6. is facility not in compliance with any applicable setback criteria? 7. Did the facility fail to have a certified operator in responsible charge (if inspection after 1/l/97)? 8. Are there lagoons or storage ponds on site which need to be properly closed? Structures OUP-oonsny_and/or iloldiPonds] 9. Is structural freeboard less than adequate? Freeboard (ft): Lagoon 1�, 10. Is seepage observed from any of the structures? Lagoon 2 Lagoon 3 11. Is erosion, or any other threats to the integrity of any of the structures observed? 12. Do any of the -structures need maintenance/improvement? (If any of questions 9-12 was answered yes, and the situation poses an Immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adquate markers to identify start and stop pumping levels? Waste Aanliestion 14. Is there physical evidence of over application? (If in excess of WMP,or runoff entering waters of the State, notify DWQ) type 1 S. Crop��tC�r GeLS �Ylay d / �CTa ? .,l�:xttt/` 16. Do the active crops differ with those designated in the Animal Waste Management Plan? 17. Does the facility have a lack of adequate acreage for land application? 18. Does the cover crop need improvement? 19. Is there a lack of available irrigation equipment? For Certified Facilities On1v 20. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? 21. Does the facility fail to comply with the Animal Waste Management Plan in any way? 22. Does record keeping need improvement? 23. Does facility require a follow-up visit by same agency? 24. Did Reviewer/Inspector fail to discuss review/inspection with owner or operator in charge? U Yes Y NO ❑ Yes `p No ❑ Yes ;RNo ❑ Yes %No Lagoon 4 ❑ Yes �B No ❑ Yes ANo ❑ Yes [5i.No AYes ❑ No ❑ Yes KNo ❑ Yes RNo ❑ Yes $allo ❑ Yes JO No t. Yes JA No ❑ Yes �KNo ❑ Yes 1,RNo ja Yes ❑ No ❑ Yes QfNo ❑ Yes V No Corm ents (refer to question #): Explain any YES answers and/or any recommendations or any other ;commcnts." Use draavings,offacility„to-betterexplain'situations. (use additioriCaI pages`as tteccssary)y A . Ce�.�; ec�+r•�.t� s�llewax-iL c\ifjr-ck.w. Y1 Pee 4 QJs o f 0-,*3 eec Ord bee?f h ay-e— t1�ec��r �( it, a rta k" k ReAew-er/inspector Name "'J "� l' a' '� Reviwer/Inspector Signature: Date: 3 zJ cc. Division of W'arer Quality, Water Quality Se on, Facility Assessment Unit 11/14/96 Site Requires Immediate Attention: Facility No.13-10 DIVISION OF ENVIRONMENTAL MANAGEMENT ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD DATE: idT, 1995 Time: Farm Name/Owner: Mailing Address: 5 g 01 Nam R . 10 R o JUn W n (.2_t 13 S - County: CiNt anr+46A- Integrator: , Phone: On Site Representative: Cr•W Phone:'ZL16 Physical Address/Location: 0m din, . RJ. 6R7.43Z Type of Operation:Swine_Poultry_Cattle ✓✓ Design Capacity:J�QNumber of Animals on Site:,L�Q Latitude: 3 S ° TS ' St" Longitude: go ° 30 ' If Elevation: Feet Circle Yes or No Does the Animal Waste Lagoon have sufficient freeboard of 1 Foot + 25 year 24 hour storm event (approximately 1 Foot + 7 inches) Yes or�D Actual Freeboard:—L-Ft,_�Inches Was any seepage observed from the lagoon(s)? Yes or io Was any erosion observed? Yes orE q-0 O'C/ u Is adequate land available for spray? 'e or No Is the cover crop adequate? 'e or No Crop(s) being utilized: Ring. 86 )U, b clO'ik. a � enow i r .10 Does the facility meet SCS minimum setback criteria? 200 Feet from Dwellings? Gse or No 100 Feet from Wells? 9 or No Is the animal waste stockpiled within 100 Feet of USGS Blue Line Stream? Yes or to Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line? Yes or(9 Is animal waste discharged into waters of the state by man-made ditch, flushing system, or other similar man-made devices? Yes or(R If Yes, Please Explain. Does the facility maintain adequate waste management records (volumes of manure, land applied, spray irrigated on specific acreage with cover crop)? � or No Inspector Name + r i Signature%311J-J A cc: Facility Assessment Unit State of North Carolina Department of Environment, Health and Natural Resources Mooresville Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary George Pless 5901 Pless Rd. Rockwell, NC 28138 Dear Mr. Pless: JW kTwiK '10 0 A! IDEEHNF;Z DIVISION OF WATER QUALITY September 15, 1997 Subject: Certification/Notice of Violations Pless & Sons.Dairy Caban-us County, NC The deadline for the certified waste management plan to be implemented is December 31, 1997, and there will be no extension of the deadline. With this in mind, this letter will touch on some of the general components and issues that are of concern during an inspection. As a certified, or soon to be certified, farm your files at a minimum must contain the following information, and need to be available for review during the inspection: Certification forms Site diagram - showing fencing, streams, buffer zones Waste application records/forms Maps of acreage and irrigated fields Waste utilization plan Waste and soil analysis records Emergency action plan and mortality & odor control checklist Regarding waste application records, all information should be recorded. This includes (but is not limited to) the field used, total minutes waste was applied (if required), the amount of waste irrigated/ hauled, the amount of nitrogen applied and the crop nitrogen balance. The crops and fields that are being utilized for waste application must be specified in the certified waste management plan. For those facilities that grow hay, the date when the hay is harvested should be recorded. If you feel the plan does not allow you the flexibility you need, contact a technical specialist to have the farm plan modified. For lagoons/storage ponds, remember that a freeboard of 12 inches plus an additional 5 - 9 inches (depending on location) for a 25 year/24 hour rain event must be maintained from the top of the storage pond/lagoon. If there is an emergency spillway/pipe, then the level must be maintained to compensate for a 25 yr/24 hr storm. A pumping marker must also be installed. This may be a pipe or other structure that is already in the lagoon. Whatever the marker is, it must be prominently identified. 919 North Main 5tre_-, �y� FAX 704-663-6040 Mooresville, North Carolinc 28115 An Equal FAX Action Employer Voice 70d-663-1699 5M. recycled/10% past -consumer paper Page 2 The question often comes up as to what warrants a Notice of Violation (NOV). An NOV may be issued for the following instances, among others; a) inadequate freeboard, b) inadequate land for waste application, c) application on an unapproved crop/acreage, d) discharge of waste from lagoon/facility, e) excessive vegetation on the sideslopes of a lagoon/pond, or f) other minor deficiencies. Examples of a deficiency would be the waste or soil analysis forms not being up to date or the application records not being filled out properly. Please note, failure to submit the certification form by December 31, 1997, does not exclude you from the responsibility of maintaining your storage pond/lagoon levels and waste application records. Also, please be advised that North Carolina General Statutes provide for penalties of up to $10,000 per day per violation as well as criminal penalties for violations of state environmental laws and regulations. If you have any questions concerning this letter, please do not hesitate to contact Mr. Alan Johnson or me at (704) 663-1699. Sincerely, Dex'C?tso`�"'� Water Quali egional Supervisor cc: Cabarrus SWCD Facility Assessment Unit Regional Coordinator AJ State of North Carolina 17 Department of Environment , ` 0 and Natural Resources 6, ✓ Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary NCDENR Kerr T. Stevens, Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RE50URCES October 25, 2000 t ATVV_Aj, nw_otMC= GEORGE PLESS GEORGE PLESS & SONS DAIRY FARM GOT .27 P000 ATTN: GEORGE PLESS 5901 PLESS RD. ROCKWELL NC 28138 Subject: Application No. AWC130010 Additional Information Request George Pless & Sons Dairy Farm Animal Waste Operation Cabarrus County Dear George Pless: The Non -Discharge Permitting unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by November 24, 2000: Your Waste Utilization Plan (WUP) lists the yield for rye grass on Tract 473, fields 2a, 2b, 4, 5, and 9 as 6 tons per acre. This is higher than currently recommended, however, we have received a letter from the' agricultural agent in Rowan County stating that thig is a reasonable realistic yield for this crop based on the management practices implemented on the farm. However, documentation of the higher yield capabilities must be provided. The documentation can be yield data for the farm or yield data for the county. Please note that all "'UP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before November 24, 2000 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 546. Sincerely, S san Caule Y Environmental Engineer Non -Discharge Permitting Unit cc: Mooresville Regional Office, Water Quality Cabarrus Soil & Water Conservation Permit File 1617 Mail service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Jaynes B. Hunt, Jr., Governor Bill Holman, Secretary ` Kerr T. Stevens, Director GEORGE PLESS GEORGE PLESS & SONS DAIRY FARM 5901 PLESS RD. ROCKWELL NC 28138 IT?, V IN 0 NCDENR NORTH CAROLINA DEPARTMENTtOF ENVIRONMENT AN1FRXiURAL'F RL_souRq�;s.,ft 0 NATURA! !{ .tC7trF;l.jewr} March 10, 2000 WAR 15 2000 111IMS1100 OF I tif,R#i1.1I1fTl,L 1,1RNACEtIEEP U60RESVILLE AE61111AL OF89F Subject: Application No. AWC130010 Additional Information Request George Pless & Sons Dairy Farm Animal Waste Operation Cabarrus County Dear George Pless: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by April 9, 2000: 1. According to the revised Waste Utilization Plan (WUP), the number of animal at the facility is 220 head. This is higher than the certified number of animals (150). Please contact your technical specialist in order to have the facility recertified for the increased in animal numbers. 2.' ' Your Waste Utilization Plan (WUP) lists the yield for rye on Tract 473, fields 2a, 2b, 4, 5, and 9 as six tons per acre. This is higher than currently recommended. Please contact your technical specialist to revise the Waste Utilization Plan or provide justification that supports the increased yield as shown in the current WUP. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. 3. The WUP lists the nitrogen used on tract 2645, Pied 3 for corn silage as 2484 pounds. This appears to be in error based on the yield, uptake and acreage shown. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before April 9, 2000 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 546. Sincerely, Susan Caule Y Environmental Engineer Non -Discharge Permitting Unit cc: Mooresville -Regional -Office, Water Quality_4 Cabarrus Soil & Water Conservation Permit File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper I rrr • ,r•�y.` �R. .� ./,• � ? l i! r'.' ri +lam!••, • • Y� ♦ .��� � �.•, �� , A 'k,��; - , • ,l � _ - mac- - rr r ✓ ll^r ,` / i �• � C�„ }i • µ r . ,r:-�y y ,t d,�•i�+�k:.`. . 9!'3`.". • T •ti ' y� `.i,'` `" � �. ! t=,�•r t . � n, f'f t,�F.. .y A 1 .. • !• Y' ,r .1 �.F+T �� \ �f�; `r 04 m, !, f � -. �•. a r•f..,� t ��+.1 q' �. �h.q . r . ,f's• + may.{ . .f4l,l�i�� + �!' � rf 4w,lp ?•C n A r��Tr �i�sl:T1R� � t �,y �� •. , • Is rt r y+F . � C ri{ � . r{ fr!* �rs•r- ,� �h1 .. r !• ,a / � 4, ' .r ' 7 I,n ,�'r r f � i „ 1 " ��• •? ,i ' �',an,;fir 'In 'fay 1'�, a :•r"1+D.r4 ,r-•1. , '-+!��. },r r� � .� . , r fir f,G'f n •r � r 'fie^• �.1),�>:..�.: + • � � . usr� � �'�• i. k� , `w•S r Is�,i t _ `r ('^[ I S Lr� �^.. 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't^ ,! t ( +F �t '•`r• \'d'.i�a',rMari ■ i^„ \..•; �} �•,,'Ytiti`>=,1'� •�- � •'y � �•-{•^ - �'1�a4¢.`3 #-••^.-r'' �.. �•.Y a•, 4��}� �,�k�x •i. a�l'�'��i'S3 i t '*; �. �'?'� as r��- � ` � I� �. f� Kt ' '�i ! � � . � ,4+ � l t- 'u •�•,'y; k ]"}q;`Y�Q�}. d ., r r"s i� ,.� � .: , . � ,.a . r< � ,-. � 'L "lt4�ay1i •s ;•[f �fa t r'= /�jig.frt, ,. x� a. State of North Carolina - - -- ---- - _--�------- .� - - ----- — - --- Department of Environment • and Natural Resources r .�� - r �► Division of Water Quality RECEIVED James B. Hunt, Jr., Govemor`NCDENR Bill Hoffman, Secretary MAR I ! 2000 �. w : - 7V NORTH CAROLINA DEPARTMENT OF Kerr T. Stevens, Director • ;'�>::�- ENVIRONMENT AND NATURAL RESOURCES March I0. 2000 GEORGE PLESS Re Cam• f`a r �l C0� r+n GEORGE PLESS & SONS DAIRY FARM ^ + a b 5901 PLESS RD. ROCKWELL NC 28138 Subject: Application No. AWC130010 Additional Information Request George Pless & Sons Dairy Farm Animal Waste Operation Cabarrus County Dear George Pless: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by April 9, 2000: According to the revised Waste Utilization Plan (WUP), the number of animal at the facility is 220 head. This is higher than the certified number of animals (150). Please contact your technical specialist in order / to have the facility recertified for the increased in animal numbers. 2." Your Waste Utilization Plan (WUP) lists the yield'for rye on Tract 473, fields 2a, 2b, 4, 5, and 9 as six tons per acre. This is higher than currently recommended. Please contact your technical specialist to revise the Waste Utilization Plan or provide justification that supports the increased yield as shown in the current WUP. Please note that all WUP revisions must be signed and dated by both the owner and the technical / specialist. C4 Gf pC �$ SPect�t+'s Sperial Leer 3. The WUP lists the nitrogen used on tract 2645, fled 3 for corn silage as 2484 pounds. This appears to be in error based on the yield, uptake and acreage shown. Cai'reQ.!4- Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on 'or before April 9, 2000 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 546. Sincerely , �J S sti an Cauulley Y U Environmental Engineer Non -Discharge Permitting Unit cc: Mooresville Regional Office, Water Quality 16 @7 s SoiNi& Water'Conset'vatio_nry Permit File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper r0 Animal Waste Njuriaaement Plan Certification (Please tvty or orint all intiirrnaticin tlsat 11chei M41t rcuuire .L ;i•t'tatur,, R EC F IV F-%isting_ or Nvv or Z-&-,d an(ple-zse circle one)_ WATER n.LIALITYSFCTION Genera( lnrarMation: AP.R 2 6 1, GEORGE PLESS & SONS -DAIRY INC. Faci tV`'o: Ndltte of Farm: ]i 13 .. •'•}.' p George Pless do-Nsc* i'npr Owner(s) Name: Phone No: 4- A �•--0 8 9 4 MlilinQ Addr2Ss: 5901 Pless Road, Rockwell_bjQ 2,4j 38 Farm Location: County Farm is located in: CA$ARRU S Latitude and Longitude: 80 29 55 1 3 5 ,k_ _z Irltearator: n a Please attach a copy of 3 county road man with 1000tiOn identified and describe below (Be specific: road names. direr:ions. mile OOSL V.C.): Dairy__is located on Pless Road (SR ,2432) , approx 200 feet south of the Sapp Road SR 2402 i to secC' of Irish Potato Road;; -(SR 2411) . -- . O e ation Descrioti n: Type of Ssvine No. of animals :1 W tan to Feeder D Feder to Finish 0 Farrow to Wean .! Farrow to Fe_dtr r.t Farrow to Finish M Gilts :j Boars Tv pe of Potdrrl No. of Animals l ti pe or Cattle No. of.winals D Layer )f Dairy 220 Z Pullets ] Beef Other 7: pe of Livestock: Mimher of Animals: Acreage avw1able for application: 355.5 Required acreage: 100 Yumber of Lagoons 1 Storage Ponds : 1 Tots! Capacity: 9 0 �0 5 5 Cubic: Feet (0 ) are subsurface drains present on the farm: YES or YO (please circle one) 1f YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) i#it.M at nit �Y �tw#�Y�##M####itiie#�t#yetwi#a#awrlwit tk*kt Ae*#st �M+w��#rt##,pr�At yt�e yt,+�It nit �a.,t Rt Rt Alt ah ala �t#�it+Its�*##tK##tkfk,�t# Owner / N-lanaaer agreement I (we) verifv that all the above information is correct and will be updated upon changing. I (ova) understand the operatiot and maintenance procedures establishes! is the approved animal waste management plan for the farm named above and nil implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment an( storage system or construction- of new facilities will require a new cerdfi ation w- be submitted to the Division 0 Environmental Management before the new animals are stocked. 1 0&0 understand that there must be no discharge 0 aniaral waste from the storage or application system to strtace waters of the state either directly through a man -mad, conve�wca or from a storm event less severe than the 13-year. '_;-hour storm and them must not be run-off from Eli, application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must b, minimized suing technicai standards developed by the Naturmi Resources Conservation Ser --ice. The approved plan will b, tiled at the farm and at the office of the lo=l Soil and Water Conservation District. I (eve) know that any modificatioi must be approved by a technical speciaiist and submitted to the Soil and Water Conservation District prior t+ Lmplemenmtion. a change in land ownership requires written notification to DE:NI or a new eertirrcation (if the approve - plan is changed) within 60 days of a title trans(er. Name of Land Owner eoki3 e. L- P off ` sa"'rs - Si-nacure• Name of `fa ; Si;nature: ditfertic from ovvne;). lest Date: f_2(, —p0 Dace:_ �C-) AU'Ust l: [997 Technical Specialist Certification ' L .ai a technical specialist designated by the North Catalina Soil and Water Conservation Commimion pursuant to ji.k ,NCAC 6i= .0005. t certify that the animal waste management system for the farm named above has � an.ftrw wa, management plan that met;ts or eacrtedt standards salt spe4iticatiuns of the Division of Ectvlronnsentil' :�ta'dagem (DEM) as specified in 15A NCAC 2EL0217 and the USDA -Natural itesources Conur%=ion Service i'RtCS) .aaiilur Forth Carolina Soil and Water Conservation Commission pursuant to 15A kAC 2H.0217 and ISA NCA .0005. The; following elements are included in the plan as applicable. While each caoegory designates a teeaalp! spalist who may sign each certification (SD. Si. WL'F, RC. n, the technical specialist should only certify parts for which they are technically competent. 11. Cerdj cation of Design A) Collection. Storage. Treatment Svstem_ Check the appropriate box Existing facility without retrofit (SD or-WUP) . Storage volume is adequate for operation capacity: ,torap capahility consistent Wide %-Ute utilization requirements. Z! New, exuanded oT—retroffited facilfty (SD) .animal waste storage and treatment structures. such as but not limited to collection systems. lagoons and ponds. have been designed to meet or exceed the minimum s=dards and specifications. Name of Technical Specialist'(Please Print). Matthew J. Kinane ?►iFiliation USDA -MRCS Date Work Completed: IA lag' Address (Agency)' 715 Cabarr-us Ave West, Concord 28027 phone Na„ 704-788-2107 Sienstal TV Date:_ 0L4-01 _�i,ao____ a___/ B) Land Application Site (WUP) The plan provides for minimum separations (buffers): adequate amount of land for waste utilization: cb=n crop is suitable for waste management: hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): Affiliation- -- USDA—NRCS _ . _ _.Date Work Completed: 01- 0-7-go00 Address tA,ency):715 C barrus Ave West Concord 28027 Phone No.: 704-788-2107 Sienature: Date:_ 014 -M - o0 C) Runoff Cwrols from Exterior Lots Check the approprfare box J 1 w't e. t (SD or WUP or RC) This facility cS= not contain any exterior lots. Ea�jjiry .t edor log (RC) Ntethodt to minimize the tun off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by v-RCS. Name of Technical Specialist (Please Print): Mat thew J . Kinane .�tr�iiation USDA —MRCS Dace'W'drk Completed: ci Address (Agency): 715 Cabaxrus Ave. West, Concord 28027Phone N;o.: 704-788-2107 Si�n�cur�: Data: 1 aWC •- Autiu,t 1. t1)9- - M.-Aryolication and Hsndlim, uinment - -- -.-. .".".-.- -C:isck the appropriate riot Animal waste application equipment specified in the plan has been either Haiti calibrated or evalu,2ted in accordance with existing design charts and tables and is able.to apply waste as accessary W �ccatititt—, the waste manwgement plan: (existing application equipment caa covtir the area required by the plan at races not to exceed either the specified hydraulic or nuuient loading races. a schedule for timing of ,applications has been established: required bufferscan be maintained and calibration and adjustment ;uidance'ara c::htained as part of the plan). ` Iya,v_ !zpantle.i or tasting facility without existing,:ywe anvlir_ition eatiintnz�r for enaiv {�Q.,t,� {Ij Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan: (proposed application equipment tea cover the area required by the plan at rates not to exceed either the spec-ifled hydraulic or nutrient loading rates: a schedule for timing of applications has been established: required buffers s can be maintained: calibration and adjustment guidance are contained as pan of the pica). i ._v. Cn nnj e& nr existinZ fac lit,Y :vithr]1!t dkisung Lvnste avnlie:ttion totlinmrhi For land emending nn[ using srmy irrigatit?n. (WUP or l) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan: (proposed application equipment caa cover the area required by the plan at rues not to exceed either the specified hydraulic or nutrient Ioadiag rates: a schedule for timing of applications has been established; required buffers ran be maintained: calibration and adjustment guidance are •-conmincd as part of the plan). Narne,of Technical Specialist (Please Print): Matthew J. K i n a n e Affiliation USDA -MRCS Date Work- Completed: 4-06 -99(oo Address (Agency)715 Cabarrus Ave West, Concord 28027 phone No.: 704-788--21.07 Signature:, (-"PVC -- - , Date:_ O44I -a000 E) ,Odor Control. insect Control. NfortalitV_ytanngement and Emergency Action Plan (SD. Si. WUP. RC or I) The waste management plan for this facility includes a Waste vLanagement Odor Control Checklist. an IMeCl Control Checklist. a Mortality ?-r n Bement Checklist and an Emergency .fiction Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Besi Management Practices to Control insects have been selected and included in the waste management plan. Both the Mortality NLwagement Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): Matthew J . Kinane Affiliation USDA=MRCS Date Work Completed: o -OB- 616 Address(Agency):715 Cabarrus Ave West, 'Concord 28027 Phone vo.:704-788-2107 S i.nature: Dare: Q q- I - dt,00 F) _Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or e..-tpanding swine farms that begin construction after June 21. 1996. If the facility was built before June 21. 1996, when %yas It constructed or last expanded I (we) certify that I (we) have attempted to contac: by certified mail all adjoining property owners and all property Wives who own property located across a public road street. or highway from ibis new or expanding swine farm. The notice w-as in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. . , Name of Land Owner: Si;nature: Name of Manager cif different from ow re: Date: Si -nature: Date: A"� I. .kulust 1. 199 3 III. Certification of Installation A) CLr IlIction. Storage. :[reatment Installglion V w excandej or atiarltMd fggiliLy (SO Animal waste storage and uti2=nt.stru=res, such as but not limited to lagoons and ponds, have been insmilf in accordance with the approved plan tb meet or estceed the minimum smdaAU and specillcatlons. EXISTING NoOrH& PcW-D w4r o[1Gs j qll r des."Ncr/ For- /So lwit� COKS Fox 352 D9 yJ of rerk/e�y 3-M"&E: 'RF cgtC,tttp,TED STWGt 2CQuL2EA6XIrS twC. die miry �uS Fo�c 15o 3WV oA 7XV 4 iy S7bCAGE. 60-'I A 5 ' For ND �dtc� facc�leQu �Df t UP' c1Ay �2 d90 aOL2S ru L SI O C1 i Name of Technical Specialist (Plee Print): Matthew J . xinane as Attiliadon _ _USDA-NRCS _ 'Date Work Complemd: DI- 07-2-ooD .address (Agencf)� 15 Cabarrus Ave West Concord 28027 Phone `O.: 704-788-2107 Signature: DaLe: D o B) Land :fin lication Site (WL'P) Check the appropriate ba_r The cropping system is in place on all land as specified in the animal waste management p(sn J Conditional Approval: all required land as specified in the plats is cleared for planting: the cropping system as specified in the waste utilization plan has not been established and the Owner has committed to establish the vegetation as specified in the plan by (mooth/day/year); the proposed cover amp is appropriate for compliance with the wasteutllization plea. 0 Also check this box if appropriate if the cropping system as specified is the plan can not be established on newly cleared land within 30 d of this certification, the owner hats Committed to establish an interim c.-rap for erosion control: Name of Technical Specialist (Please Print): Matthew J . Kinane Affiliation USDA-NRCS Date WorkComplemd:_ 01- 07-o;poo Address (Agency): 71,5 -Cabarrus Ave .lWest, Concord 28027 Phone Rio.: 704-788-2107 Signature: Dare: ADDO - - This following signature block is only to be used when the box for conditional approval in 33L B above has been checked.' I (we) certify that i (we) have committed to establish the cropping system as specited in my (our) waste utilization plan. and if approprate co establish the interim crop for erosion control. and mill submit to DE`I�a verification of completion from a Technical Specialist within 15 calendar Clays following the bate specified in the conditional certification. I (we) realize that fWlure to submit this verification is a violation of the waste management plats and wUL subject me (us) to an enforcement action from DENI. Name of Land Owner:, Signature: Date: Name of Manager (if different from owner): Signature: Date: a«'C •• .august t. tv.); i' C) Runny f nntrnls from Exterior Lots- ( RC)- Facility with r.,uzri4x of - Nl¢tit"i to ntintntize uic run off of ptAutunct frvrn ioun jing an,l : cavv uie '7eva instlll�d ai Specific in the plan. - For facilides without exterior lots, no certifcation is rzecessar.. Name of Technical Speciallst(Please Print): Matthew J. Kinane Affiliation USDA-NRCS Date Wor Completed: oQ_oe - lggCa Address (Agency): 715 Cabarrus Ave. West, Concord 28027 p�brle `o : 704-788-2107 S i3nszure: Date:_ o y-a I- 9-000 D) AD13lication and Handling E ui ment 'Installation (WL:P or I) Check rlt�propriare plod ,animal waste application and handling equipment speeified in the pian is o . gift .and ready for trs� calibration and adjustment materials have been provided to the owners and :.re contained as part of the plan _.l animal waste application and handling eyuipalent specified in the plan has not been installed but the outtt has proposed leasing or third party application and has provided a signed contract: equipment specified i the contract agrees with the requirements of the plan: required buffers = be maintained. calibration an adjusunent. guidance have been provided to the owners and are contained as part of the plan. Z Conditional approval: Animal waste application and handling equipment specified in the plan ha been purchased and will be on site and installed by (moncb/dav/year): theta is adequat storage to held the waste until the equipment is installed and until the waste • can be land applied i accordance with the cropping system contained in the plan: and calibration and adjustment. guidance hav been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): Matthew J . Kinane- Affiliation ... LISDA NRCS Date Work Completed: 09-02 -195ko Address (Aaeucy): Phone .N o.: 7 0 4 7 8 8— 2 10 7 Signature: -- Lrtk-��,,,�-- Date: pbo The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment a specified in my (our) waste management plan and will submit to DEyt a verification of delivery and installatioi from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. (we) realize that failure to submit this verification is a violation of the waste management plats and will subject m; (us) to an eruorcement action from DELI. Name of Land Owner: Signature: Dote: Name of .Manager (if different from owner):_ Signature: Date: E) Qdor Control_Tnsect Control and Mortality �fanargrement (SD. S1. WL� or 1) Ntethods to control odors and insects as specified in the Plan have berg installed and are operational. Th- mortality management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): Matthew J . Kinane .-kftiliati0n USDA—NRCS Date Work Cimolz:cad: Address (agency): 715 C a b a r r u R Ave. West Concord 28027Pyone No-: 7 0 4 — 7 8 8 --ZI-D-7— Sienature: _ ,,r. �. D1te: 0 00 A%VC -- Augurt t. 1997 'a Please return the completed form to the Division of �1�aterQuality at tfit folToi�'in; address:---;---- Yaturai Resources Department of Environment, Health, and Division .Of Water Quality Water Quality SeCdon; CO -.1 ail Group Raleigh, YC 37636-0535 Please also remember to' submit a copy of this forme along %vith the complete Animal co -Waste �Ianagement Plan to the local Soil and Water Conservation Distract Office, and p p. in your tales with your Animal Waste ylanagemenc Plan. A%VC •- Au,ust L. 1997 6 ._-- - U. I. 0lPARTRHMT Of AWICULTiM[------ SoR Conservation Sarum Rev. 7/91 PLAN OF EXCAVATED WASTE STORAGE PIT NAM: L r s s- ■�Da i 9 3 u i i■u .r iw ri i.ra County: C-49 3: Address t S9 0 / fi` r r r R Q- -' ' �a c,+►r � �._ HIV C 3 1 `N a oa mal, 42re 1 Ara. W MV. ~ Avg. "TTON aLay. 1 t Esa 1W (See back for voila oaiwlations) Use of facility: WAYrc _5_r"*6r Ae,g n+mr.�irrir. i. r u.nruu n Capacity: 4 17 y 13 GA.1 . Gallons To O.L1 Ft3 Soil Type: ce ;•,,-� Bench Mark Description Bottom Normal Liquid Level Storage for normal Precip. Maim & Liquid Level 25 yr. Storm Storage Crest ESW Max.Flow Depth Freeboard Top of Dam Slew. Slay. BCY.S_ _ (+) 015 Ft,. Slay. M Slay. M M Slay. One equation for calculating the volume of a trapezoidal pit iss, vy� volume ((area of top) + (area of bottom) + (4 area..j- a ;rt3 of midsection)] _ ll 9oa�S �5 (61Y�- 6 Another equation ffor determiningthe of ° trapesoidal excavated pit with slopasliss v=wdL+Zd2(4/3Zd-w-L) W where: v =total = volume of the width of the pit at pit top in in ft3. feet.__: w d = depth of the pit at top in is feet. feet r L =length of the pit at top _ _ • Z = aide elope 2 for 2 to 1 use Z = for 21n to 1 use Z 21/2 -.t Dimensions used must be construct Always check for naror►i:_ deep pits. For correct results the follo4ing =at -be w must be greater than 22d L must be greater than 22d GRA-MAC DISTRIB''TING COMPANY I TELEPHONES: COMPLETE IRRIG^ .JN SYSTEMS (210) 298.3232_ ROUTE 2. BOX 212 19101 998.3800 MOCKSVILLE, N. C. 270Z8 NC TOLL FREE 1.800.422.3560 NAME eo P le rs S a 'ba / TELEPHONE ( 7 0 ) 7,1?a - 0 8 MAILING ADCMESS CITY STATE ZIP D 1 - ps aip Ro cxw N SHIPPING ADDRESS CITY STATE ZIP DATE QUOTED 8-J 4 VALID UNTIL TERMS FOB QUOTED BY QUANTITY ✓ DESCRIPTION UNIT PRICE AMOUNT —Acoke S S .-s 3 IV ��I [, LLi !Cp3 G o Psi 300 ' e-i a aC n, s (a*% % MAx i P r^, s s LEA 7Z Ic 1 i. " Li) 6:N 'IPA ZQQ P c @ .4) 15Z a it 1o.� �a C.) 1 N y •I Rr`ZOD OUL �SZ I- od S. 32 HP-5 80 Ps2 100o` } �� !a•S S o PST &? P Ss ►+� s C. .5, o PS-7 $s.83 QSZ s SO &ROL TAX TOTAL 03-K•0-JwCO NT120S PUMP PERFORMANCE The Model FRT94135 operates approximately 50 psi above the Model NT1203 �0 4ZG 420 410 400 .;90 :.°0 370 300 t` 0 340 'S30 20a 250 jCu 340 4GG 4�a 5 0 a J./O EGO 1.10 100 90 so W s 70 0 a m 60 0 2 40 30 20 a 4 s 200 250 3co 350 *ca 45c Sao 55ti 600 Gallons Per Minute a 540/1000 PTO pump + 2100 Engine RPM 2200 Engine RPiM .14 Operation and Maintenance plan For Waste Storage Pond The purpose of this plan is to provide guidelines for carrying out the routine maintenance. work needed to keep the waste storage pond operating as planned. Routine maintenance is considered to be normal good care of the waste storage pond and the surrounding area. Good maintenance adds to the usefullness and permanence of the facility. The routine maintenance of this waste storage pond involves but is not limited to the following: t. Maintenance of a vegetative cover on the embankment and the surrounding areas% '¢`£ScQC is being established on these areas. Beginning in&mrliAtV and each year thereafter, the embankment and surrounding areas should be fertilized with? /d 1, I(baApounds of or inch of effluent from the. waste storage pond per acre to maintain a vigorous stand. 2. Control of weeds, brush and trees in the grassed spillway_ and on the embankment: This may be done by mowin T, spraying,. or chopping, or a combination of all three. This will be done at least once each year and possibly twice in those years favorable to a heavy growth of vegetation. The local Extension Agent or SCS office, can supply the latest information on spray materials and the best time to apply them. 3. Protection of the grass on the embankment and surrounding areas: Uncontrolled vehicular traffic can create trails or ruts. Runoff from storms can enlarge. these ruts .into gullies. If ruts appear to be forming, stop the traffic doing the damage. 4. At the end of the designed storaged period 35�- days, it will be necessary to completely empty this storage facility. This will be accomplished by agitating, hauling and applying the effluent onto designated areas as noted on the Waste Utilization Plan Map. Spring and early fall applications will maximize the fertillizer benefit of the effluent. A marker will be used in the waste storage pond to show when the maximum liquid level is reached. S. Maintenance inspections of this facility should be made during the initial filling,' at least annually, and after every major storm event.;. •, 1. Embankment.. holes a. settlement, cracking or "jug" b. side slope stability— slumps or bulges c. erosion and/or wave action d. rodent damage - e. seepage or other leakage f. condition of vegetative cover 2. Reservoir Area a. undesirable vegetative growth b. undesirable floating debris c. check liquid level to .determine if disposal of effluent is needed 3. Fences and Gates a. loose or .damaged posts b-. loose or broken wires c. open or damaged gates G. Additional specific items of importance for.the maintenance this structure are:, . - Attachment B North Carolina Agricultural Extension Service Agid—Waste Ma--n-agement Bfiabgicd and F:ngin�S North C=E=a Sbft u y LZVZSZ'= WAS= SdMMG, ANdL= A= CALL L =08 OF LUM AP?*.ZGA =CB BA?ls 3ames C. Baslcar* I. SMELL COTZEC=Mff A- Sam --Solid Lot NA==e i. Scraped directly from lot into spreader a. From loaded spreader, collect about 2 lbs of mmusrs from d+�ereat locations using noaetal+.ic collaa:.ors . 0 U. From storage a. Collect about 2 Ibs of manure 4--on under the su-1ace crust avoiding bedding mazarials and using nonmetallic eollec=ors. 3. Liquid 3laaure MX=7 L. Vndar-sloctad-floor pit a. Extend a In' morm:etallic conduit open on both ends into maaare to pit floor. b. Seal upper and of conduit (e.g., by placing a tab over and of conduit) trapping manure that bas entered lover and, remove and empty slurry into plastic buckar. or nonmetallic c=zaiaer. c. Take sobsamples -om 5 or more locations or at leas= 1 quart. d. X x had add abauz 3/4 pint to n=asallic sa=ple container- U. E.xtarior storage basin or tank a. H-k^ sure mtnure bat been veil minced vim a liquid mQ==m chopper -agitator pump or propeller agiraro=. b. Taka subsamplas mom about 5 pit locations, _from agitator pump or 2 om manure spreader and place in a plena bucket. * ftafassor and Extension Specialist, Biological and Agricultural Engineering Depss'tmant, North Carolina St3ta University, Raleigh, NC. A `chmenC B c. Mix and add 3/4 pint to a nonmetallic sample container. C . Lagoon Liquid L. Collect about 3/4 pint. of recycled lagoon liquid from inflow pipe to flush tanks in a nonmetallic sample container. ii. From lagoon a. Place a small bottle (1/2 pint or less) on and of 10-15' pole. b. Extend bottle 10-15' away from bank edge. c. Brush away floating sa:um or debris. d. Submerge bottle within V of liquid surface. e. Empty into a plastic bucket, repeat about 5 times around lagoon, mix, and add 3/4 pint to nonmetallic sample container. D. Broiler or Tcrkey Litter L. House litter a. Visually inspect litter for areas of varying quality, a.g,., areas around feeders and waterers, and.astimate percent of floor surface in each area. b. Take about 5 litter subsamples at locations proportionate to item a. E.g., if 20% of litter of similar visual quality is around feeders and waterers, take 1 subsample there and the other 4 subsamples from remainder of floor surface. c. At each location, collect litter from a 6" by 6" area down to earth floor and place in a plastic bucket. d. After 5 subsamples have been added to the bucket, mix, and add about 2-3 Ibs litter to a nonmetallic sample container such as a 1-gallon freezer bag and seal. ii. From stockpile a. Take suhsamples from about 5 locations at least 18" into pile. b. Mix, add 2-3 Ibs to nonmetallic sample container and seal. Attachment B II. SAMPLE PREPARATION AND TRANSFM A. Place sample into an expand$bls container that can be sealed. Rinse residues from container with clean tracer but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: L. ASeL Eastern Agricultural Lab, Inc. iii. Polyfoam Packers Corp. 7621 MUtepine Road 2320 S. Foster Avenue Richmond, VA 23237 Wheeling, =. 60090 Ph: (804)743-9401 Ph: (312)398-0110 ii. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919)876-2351 iv. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414)563-2446 F. Private analytical Labs are available, bur sample analyses are costly. G. The NCDA provides this service for North Carolina residents. i. Address: North Carolina Dsparemenz of Agriculture Agronomic Division Plant/iTasts/Solution Advisory Section Blue Ridge Road Center P.O. Box 27647 Raleigh, NC 27611 Ph: (919)733-2655 Attu: Dr. Bay Campbell ii. Forward $4 along with the sample. iii. Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usage (swine -nursery, finishing; turkey -breeders, brooderhotsse, grower, ntm:ber flocks grown on litter; era.) c. Vasza type (dairy -lot scraped manure, liquid slurry; swine-pic slurry, lagoon liquid, sludge; broiler -house litter, stockpile iv. Routine analyses performed on all samples: N. P, E, Ca. Mg, Na. S , Fe, Nzt, Zn. Cu. B v. Additional analyses performed upon request: DX, No, Cd, Ni. Pb oI v; 7�7 jl • Ap D -r ;4 At, :iin4L LmivAL LEm& kDD q40' KID -m-Sr "VI 10, - - ----------- )X3WU SnTA UL-40 so i -PUMP -=-4x4xgEPDXY HYDRAN -r-lvAIR OUTLET VA FIF DRAIN LAGOON IRFI{ATION C-I E 0 R (-5E-PLES-S+SC-/,NS DAIPY .ROCKWELL ---N'-'\ R/--MAG DISTRIBU }W-1 CO. V OCK-SVILLE,NC, 12-16-94, S,-\ALE: I C005Mur-rio&y cRF-CK '. AS &tt.T 'i United States r� Natural Resources Department of Conservation Agriculture Service 530(71st Innes St. Salisbury, N. C. 28144 September 26,1995 Subject: Eng- George Pless & Sons Dairy Irrigation System Construction Approval Cabarrus County To: Matthew J. Kinane District Conservationist Natural Resources Conservation Service Concord, North Carolina This letter gives final construction approval for the irrigation system installed on the George Pless and Son's Dairy. This approval is based on information submitted by your office, my field visit, and the letter of certification from Gra-Mac Distributing Company. If you need additional assistance on this please let me know. H.J. Pate, Jr. Civil Engineering Technician cc: T.H. Wetmore, Jr. A.G. Jessup GRA-MAC DISTRIBUTING COdeANY 0"'.4iml ,C(rlrrr "Zorvier, COmN.CTC IRRIGATION SYSTEMS TELEPHONE: ADVANCE EXCHANGE ROUTE 2. BOX 212 I9191 998.3232 MOCKSVILLE, N. C. 27026 19191 998.3800 Mr. Dennis Testerman Cabarrus County NRCS 745 Cabarrus Ave. W Concord NC 28027 1 RE: Waste Water Dry Hydrant Pipeline System for George Pless & Saris Dairy This letter is to confirm the installation of George Pless & Sons' waste water dry hydrant pipeline system. The system was installed by Mr. Pless according to the design specifications. Materials used were as originally quoted; such as SDR21 6" & 4" PR200 PVC gasketed pipe, 6" & 4" steel epoxy coated hydrants and ground entry Z-pipe. As designed, air valves, pressure relief valves, and drain valves have been installed properly. Bury depth of the 6" & 4" PVC pipe is 36" and proper concrete thrust blocks have been installed. Mr. Pless has been instructed on proper operation and maintenance of his waste water dry hydrant pipline system, with special emphasis on buffer zones, and application rates. Sincerely, -)O-O-� David Graham-1 Gra-Mac Distributing Company UNITED STATES Natural Resources Technical Services Office DEPARTMENT OF Conservation P.O. Box 8 AGRICULTURE Service Yadkinville, NC 27055 Subject: ENG - Design Approval Date: February 9, 1995 George Pless & Sons Dairy, Solid Set Irrigation System To: Richard I. Taylor File Code: 210 Resource Conservation Specialist Cabarrus County SWCD Concord, NC 28027 Enclosed you will find the approved design for George Pless & Sons solid set irrigation system. This system is approved as designed by Ronnie Wall, Gra-Mac Distributing Company, Mocksville, N.C. The major components of this system are: 1 - Kifco FRT'94/35 540 PTO slurry pump, 3 - Nelson F100 guns and gun carts, 19 - 6" x 6" hydrants, 1,000 lin. ft. of 6" dia. 200 psi PVC pipe, and 3,380 lin. ft. of 4" 200 psi PVC pipe. After the system is installed, Gra-Mac will need to supply written certification that all materials and installation have been completed in accordance with the approved design. The certification submittal will also need to include any changes in the quantity of materials. The waste utilization plan is approved as submitted. ,.4ngela G. J sup, E. Civil Engineer Enclosures cc: T. H. Wetmore, Jr. H. J. Pate, Jr. M. J. 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ROCKWELL NC 28138 Subject: Application No. AWC130010 Additional Information Request George Pless & Sons Dairy Farm Animal Waste Operation Cabarrus County Dear George Pless: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by November 10, 1999: 1. Please provide lagoon capacity documentation (design, as -built calculations, etc.). Be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable. 2. The irrigation parameters listed in your Waste Utilization Plan (WUP) exceed current recommendations. Irrigation events are to be listed in the WUP as the maximum application allowable for that soil type from. the time the pumps are turned on until the time they are shut off. The application events listed in your WUP appear to be out of the Sprinkler Irrigation Guide. The Application Amounts listed in this guide have not been adjusted for the application of animal waste. It is currently recommended that total application amounts not exceed one inch in any application event for any soil type. If your application rates need to be adjusted for the application of animal waste, please have your Technical Specialist revise your WUP to reflect.the appropriate application amount per event. If the rates exceed the recommended one -inch, please have your Technical Specialist justify the increased application rate in the narrative of your WUP. 3. Please provide an Operation and Maintenance Plan. 4. Please provide a clearer map that identifies (outlines or highlights) and shows the acreage for each field to be used for waste application. 5. The Plant Available Nitrogen (PAN) produced at the facility as listed in the WUP was generated using a waste analysis of the lagoon liquid. The current recommendations for establishing PAN rates with waste analyses is to calculate the PAN production rate based on at least two representative samples over a three year period as stated in the enclosed guidance. 6. Your WUP lists the application window as May through growing season for corn and sorghum. The application windows must be listed in months. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before.November 10, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Application No. 13-0010 George Pless Page 2 Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please tali me at (919) 733-5083, extension 546. Sincerely, S /san Cauley Environmental Engineer Non -Discharge Permitting Unit cc: Mooresville Regional Office, Water Quality Permit File Caham&l C&U.^4� State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director e�,c� AM NCDENR NORTH CAROLINA DEPARTMENT OF "" ENVIRONMENT AND NATURAL RESOURCES 114 L)Frx.Off' gDNME it11101 s RCE� _ December 20, 2000 NATnxa� GEORGE PLESS GEORGE PLESS & SONS DAIRY FARM 5901 PLESS RD. ROCKWELL NC 28138 Dear George Pless: JA% 2 200, vStpl 41 111101001 - @Qat - Subject: Certificate of Coverage No. AWC 130010 George Pless & Sons Dairy Farm Cattle Waste Collection, Treatment, Storage and Application System Cabarrus County In accordance with your application received on July 16, 1999, we are forwarding this Certificate of Coverage (COC) issued to George Pless, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the George Pless & Sons Dairy Farm Farm, located in Cabarrus County, with an animal capacity of no greater than 220 Dairy cows and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties,'and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Telephone 919-733-7015 FAX 919-733-2496 50% recycled/ 10% post -consumer paper Certificate of Coverage AWC130010 George Pless & Sons Dairy Farm Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the _ right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. -The subject farm is located in the Mooresville Regional Office. The Regional Office Water Quality Staff may be reached at (704) 663-1699. If you need additional information concerning this ACOC or the General Permit, please contact Susan Cauley at (919) 733-5083 ext. 546. Sincerely, ,r [_ T. Stevens cc: (Certificate of Coverage only for all cc's) CabarrusCounty Health Department Mooresville Regional Office, Water Quality Section Cabarrus County Soil and Water Conservation District Permit File NDPU Files State of North Carolina Department of Environment and Natural Resource Division of Water Quality �a cation Form (I N1S FC7RM Non-Df MAYBE PHOTschareOC C PIEU ermit p Rl USE A S AN OI;IC1/N 4 L� 4ft6ft General Permit- Existing Animal Waste Opera.tliolAN 2 ?.ppl The following questions have been completer) utilizing information on fife-ftwtvitlfffli'M ' 'sion. Please review the information for completeness and make any corrections thatt.Mi r .rr r a liC,gw question has not been completed by the Division, please complete as best as possible. Do [ ""t leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: George Pless & Sons Dairy Farm 1.2 Print Land Owner's name: Geor a Pless 1.3 Mailing address: 590I Pless Rd. City, State; Rockwell NC� _ Zip: 28138 Telephone Number (include area code): 704-782-0894 1.4 County where facility is located: Cabarrus 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of county road map with the location of the farm identified): N. Central Cabarrus Co. on Pless Rd. SR 2432 off of Sapp Rd. SR 2402 approx. , off Irish Potato Rd, 5 miles E. of 1-85. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): 1.8 Date facility Originally Began Operation: 01/01/66 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 facility No.: _ 3 _ (county number); lQ (facility number)_ 2.2 Operation Description: Cattle operation v miry 150- Certified Design Capacity Is the above information correct? y no. If no, con'ect below using the design capacity of the facility The "No. of Animuls" should be the maximum nurnSerTor which the waste rnanagernent structures were designed. `f e�Y of f Swine 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean (9 sow) 0 Farrow to Feeder (4 sow) 0 Farrow to Finish (4 sow) No. of Animals Type of Poultry No. of Animals Other Type of Livestock on the farm: 0 Layer 0 Non -Layer 0 Turkey FORM: AWO-G-E 5/28/98 Page l of 4 13 - 10 'type of Cattle No. of Animals 0 Dairy — _.._._.. 0 Beef No. of Animals: 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 106.00 Required .Acreage (as listed in the A WMP): 65 2.4 Number of lagoons/ storage ponds (circle which is applicable): �- ti 2.5 Are subsurface drains present within 100' of any of the application fields? YES or 0, (please circle one) 2,6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or NO _.(please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YES or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? 3: REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 7 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations is land j where animal waste applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Some of these components nray not have been required at the lime the facility was certified but should he added to the CAWM1P for permitting purposes: 3.3.1 The Waste Utilization Plan (WfIP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3,32 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every Feld used for land application. 3.3.4 The soil series present on every land application field, 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan, 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3. I6 Operation and Maintenance Plan. if your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 13 -10 Facility Number: 1.3 - IU Facility Name_ George Pless & Sons Dairy Farm 4. APPLICANT'S CERTIFICATION: (Land Owner's name listed in question 1.2), attest thai this application for Gea , P/essy`"-S'cws �,k`n (Facility name listed in question I.1) has been reviewed by me and is accurate and complete to the,'best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date __ / • / 1< , __F /9 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) .r erg y _less (Manager's name listed in question 1.6), attest. that this application for 6e, . /�-s1 'airs-e.y s L) 4;-�:LAC {Facility name listed in question I.1) has been reviewed by ine and is accurate and complete to th9kest of niy knowledge. 1 understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete, Signature _ W,, Date _ z / K — 9 THE C(3MPI_,E"17;D APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 13 - 10 • wAR�QcF� �E itia/�—r w,t•7 •J�•-wr-.1�w 3T ♦ �n�� rnT ,r.r ^TT'\ _�— 10 ;d:..a-� �,..7:G• �_ �.tT C= --�='•__C T �C� �.^a_�TG "�� O s�CT10/y ?_ease rat_ = t=a C=Platad fo = to t2Z3 sic= o1 at 1996 "Laa add_-aas c : t�.a :a-ra_se 3ida of th_1a form. 'I04 I?R Vane of far-1 (Please print) _ 6i_02GL' PteSS � �QA)S 22 412& TiUG• ' QVk Mailing Address: Phone No. D - - % 4f+�212r uS County (af fam) 0 - Far_a location: Latitude and Longitude:$Z ', "/3�°�Q'JX'(required). also, please attach a copy of a county road reap with location identified. Type of operation (swine, layer, dairy, etc.): DAI&I/ Design capacity (number of animals):_ 1.'"-2 Average size of operation (12 month population. avg.): Average acreage needed for land application of waste (acres) ama'a9a212 5�7aa�77..AJaaaaaaa: a=-43a=a7db`..taa337a7aaaaan"�7J' aaaaLl'3aaa-JtiaaaaJa7377 Tsc�., _; cal Specialist Cartifi.catioa As a technical specialist designated by the North Ca_ol;na Soil and *date, Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the existing animal waste management system for the farm named above has an animal waste ma^.agem-er_t plait that meets the operation and maintenance standards and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the' discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour stor:a. Name of Technical Specialist (Please Print): Affiliation (Agency) : %A �A1-KU S Sr)iL ,A,UD Phone No._7Address:iuS " �} �nn$ _�I 05' -Signature• Date:y`-�7'9(P aaaaaaaaaanaaaaaaaaannaaaa ayynaaaaaz�aaaaar�saaatinyaaaaaayaa�a�aaaaaaa oWIIer/manage= Ag=aamaat I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any, expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stacked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either directly through a ran -made conveyance or through runoff from a storm event less severe than the 25-Year, 24-hour storm. The approved plant will be filed at the farm and at the office of the local Soil. and Water Conservation District Name of Land Owner (Please Print) Signature:,•ce A Date: 9� f Name of X-a tar, if different from owner (Please print) : J Signature: Date: Nate: A change in land ownership requires notification or a new certification (if the approved plan is changed) within.60 days of a title transfer. II� !. EQ60 1 3 `7 DEM USE ONLY: ACEf � J 3 10. _ .. .. . =vi5 sildva 3vo :+ -, vy— n Qxi yb At �a0 _ 'tip ,, a. ,. _r.,�:by: �"'a�.,• Y ,._- . o�-'�•� ...f- _. • �+o \� w o Qy,� ��* ' o p ,,.: o ,ter;-`: g,,`-v a a� ° ►' 002 .O b..; ••:.�:.'�f,;_,�`� :.�"""'.?b.,,'-''"Y.�c �' '•r' iiS83�tE � ��XOJ 4 — v .ral�'Wi 3y�11 l �dt Y� ` dp ,�' ' . C� ^' 0 �v S y ,a a 0 4 jj °°2 ti x p�0�� �'�5 a�'oa.��I•:,.,a onyx"� n OX Nbm,��O � d �y01S SJ ���-+v fro O ,, m try-�@ �:i�.Yoin.c p ;�• ���I`�H J`«._ 1� y�109 �A b� r ;`?4 O� a�iZ • y I W al W . 03i Od, d b ctp �a Od, / ti`u4s Y t � �k i�`.� Gd 5.�.... i y. � p O '" �• � � '! y d o u� Co o /p d'b�, �3'.` �� SOp► tidS Jul 0 aTUB ci 0 I'd oa CI-5 p. �a. c a dW��a �J� pflS14 "'o a� �co�0`� a� fT] p `b �J a� i _ `- J r4 jJ fir 4� 1.4109 r Q a a o� ode n o ;° 1� N 1 0 i `. o; ao r7L 511!!� ♦�o- � _. _ min'` v •O� o �.:4 W.. .�, :' � Q� ° : � dcf' \ 1. SS NyQ da �p On 'Q�! 3 � \ �! `�a,, � d`"Q Q ' � 'Q� 1S ,� . y0�d ;; •'Q�,`1t351K : �0�. :', ��> � 5 .)�� w,� PD91 19'-'*o ';, �lyy� Q7 tv /°MPN d` �/, x L:� •,, .moo '� �, � y d- '�span soJ� i v �SO40M 1'� 3 , w d "d• u_� .\ may.) 1 } usiaHa Oa > o� °3 N I� �O y 1° 9Qt •aa \ r v Qa •pd 3>a a5 Oti ti �pd ': Nb yJ4.. NId� 3� 7HS 2 3 st C Q 3C�-rnoa �, 1 N n o 0 N d M 0 8 5e �'— . -�' � �,X� � K.� /• s � z a � x a,� vry vy iG � y�, � -3� OC a m "iS '�11t1� Z a dos 1tlA0 wl1 v Wt a 04 v cc x `�^' :Vs 5 15'1 �'' Q ac M Hrsni Ay / �T� o dam\ysn, dmrs 15 l3 d Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number' /3- . d Operation is flagged for a wettable Farm Name: s acre determination due to failure of On -Site Representative: Part 11 eligibility item(s) F1 F2 F3 F4 Inspector/Reviewer's Name: 1 Operation not required to secure WA determination at this time based on Date of site visit: — exe ption E1 E2 E3 E4 Date of most recent WUP: r?—�, Operation pended for wgitable acre determination based on 1 P2 P3 Annual farm PAN deficit: UD pounds Irrigation System(s) - circle #: 1. hard -hose traveler; 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system w/portable pipe; 6. stationary gun system w/permanent pipe; 7. stationary gun system w/portable pipe PART I. WA Determination Exemptions (Eligibility failure, Part II, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D2/D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part III. (NOTE: 75 % exemption cannot be applied to farms that fail the eligibility checklist in Part II. Complete eligibility checklist, Part II - F1 1=2 F3, before completing computational table in Part 111). PART II. 75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination required because operation fails -.one of the -eligibility requirements listed below: F1 Lack of acreage which resulted in over:application of wastewater (PAN) on spray field(s) according #ofarm's lasttwo-years -ofirrigation-Tecords. F2 Unclear, illegible, or lack of information/map. F3 Obvious field limitations (numerous.ditches;failure fo.deduct required buffer/setback acreage; or 25% of total acreage. identified.in'CAWMP includes small, irregularly shaped fields -fields less than 5,acres fortravelers-orless than 2 acres for stationary sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess of 75% of the respective field's total acreage as noted in table in Part Ill. Revised April 20, 1999 Facility Number - Part III. Field by Field Determination of 75% Exemption Rule for VVA Determination TRACT NUMBER FIELD NUMBER''2 TYPE of IRRIGATION SYSTEM TOTAL ACRES CAWMP ACRES FIELD % COMMENTS' I� k r FIELD NUMBER' - hydrant, pull, zone, or point numbers may be used in place of field numbers depending on CAWMP and type of irrigation system. If pulls, etc. cross more than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption; otherwise operation will be subject to WA determination. FIELD NUMBEW - must be clearly delineated on map. COMMENTS' - back-up fields with CAWMP acreage exceeding 75% of its total acres-nd having -received less -than 50% of its annual PAN as documented in the-farm's previous two years' (1997 & 1998) of irrigation records,.cannot serve as the sole basis for requiring a WA Determination. Back-up fields must be noted in -the comment section and must be -accessible by irrigation system. Part IV. Pending WA Determinations �P1 Plan lacks -following information: �,�_ �Nc� c�cs� P2 Plan revision may satisfy 75%'rule.based on adequate overall PAN deficit and by adjusting all field acreage to .below 75% use rate P3 Other (ielin process of installing new irrigation system): ANIMAL WASTE UTILIZATION PLAN Producer: GEORGE PLESS & SONS DAIRY l Facility Number: 13-10�C-� Location: 5901 Pless Road 1 i� Rockwell, NC 28138 1 ,1 Telephone: 1� v 704-782-2216 Iv Type Operation: Existing Dairy Milk Cows Number of Animals: 220.00 head (Design Capacity) Storage Structure: Waste Storage Structure Application Method: Irrigation and Broadcast (surface and incorporated) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required fox the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are needed so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. George Pless & Sons Dairy Page 1 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injection the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The established acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may wani to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content range for, specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER 150 DAYS (gallons) 220 head x 14.6 gal/head/day x 150 days x 18 hrs on lot/24 hrs/day = 361,350 gals /150 days WASTE WATER PER 150 DAYS (gallons) 200 gal/day x 150 days = 30,000 gals /150 days NORMAL RUNOFF (gallons) 0.2 ac x 16.1" = 3.22 acre -inch 112"/ft = 0.268 ac-ft x 43,560 ft3/ac = 11688.6 ft3 .11688,6 ft3 x 7.48 gal/ft3 = 87,431 gals / 150 days HEAVIEST 5 MONTHS OF RAINFALL (gallons) 21.5" Rain—16.67' Evap = 4.83" / l2"per ft. = 0.403 ft x 17072 ft' S.A. = 6880 ft 6880 ft3 x 7.48 gal/ft3 = 51,462 gals / 150 days VOLUME OF 25 YEAR / 24 HOUR STORM EVENT (gallons) Runoff Area 5.8" x 0.2 ac / 12"per ft. = 0.97 ac-ft. x 43,560 ft3 / ac-ft = 4225 ft3 = 31,605 gals Pond Surface 6.0" x 0.4 ac / 12"per ft. = 0.2 ac-ft. x 43,560 ft3 / ac-ft = 8712 ft3 x 7.48 gal/ft3 = 65,166 gal. George Pfess & Sons Dairy Page 2 l 1 /22/00 ANIMAL WASTE UTILIZATION PLAN TOTAL WASTE STORAGE NEEDED PER 150 DAYS (gallons) 361,350 gals A.W. + 30,000 gals Parlor+ 87,431 gals R.O. + 51,462 gals Precip + 31,605 gals 25/24 R.O. + 65,166 gals 25/24 Pond SA = 627,014 gals TOTAL "AS BUILT" STORAGE AVAILABLE (gallons) Waste Holding pond size - 675,413 gallons (90,055 cubic feet) AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 627,014 gals/ 150 Days x 365 days/year x 15.4 lbs N /1000ga1= 19,870 lbs N / year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1. ACRES OPERATED BY PRODUCER: TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED/ACRE TO BU. BU. APPLY 473 1 Ch PASTURE 4.0 30 3.1 372 MAR - Fescue JUNE - SEPT- DEC 473 2a Ch CORN SIL / 22 10 0.5 110 APR- 3ULY RYE 4.0 30 60 SEPT- NOV FEB- APR 473 2b Ch CORN SIL / 22 10 4.5 990 APR- JULY RYE 4.0 30 540 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 3 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED/ACRE TO BU. BU. APPLY 473 3 Ch PASTURE 4.0 30 4.4 528 MAR - Fescue JUNE SEPT-, DEC 473 4 Ch BARLEY / 35 1.5 9.6 504 SEPT- CcD2 NOV RYE/ 4.0 30 1152 FEB- APR SUDAN 4 45 1728 473 5 CcB2 CORN SIL / 18 10 7.7 1386 APR- JULY RYE 4.0 30 924 SEPT- NOV FEB- APR 473 6 CcB2 PASTURE 4.5 30 5.3 715 MAR - Fescue JUNE SEPT- DEC 473 7 CcB2 CORN SIL / 18 •10 4.9 882 APR- JULY BARLEY 35 1.5 257 SEPT- NOV, FEB- APR 473 8 Ch PASTURE 4.0 30 10.0 1200 MAR- CcB2 Fescue JUNE CcD2 SEPT- DEC 473 9 Ch CORN SIL / 20 10 2.9 580 APR- ApB JULY RYE/ 4.0 30 348 SEPT- NOV SUDAN 4.0 45 522 FEB- APR George Pless & Sons Dairy Page 4 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N I ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 5531 2 CcB2 CORN SIL / 18 10 19.0 3420 APR- JULY BARLEY 45 1.5 1282 SEPT- NOV FEB- APR 5531 3 CcB2 CORN SIL 1 18 10 10.3 1854 APR- JULY BARLEY 45 1.5 695 SEPT- NOV FEB- APR 5531 4 CcB2 PASTURE 4.5 30 5.2 702 MAR - Fescue JUNE SEPT- NOV 773 1 HwB ALFALFA 6.0 0 7.4 0 NA CORN SIL / 20 1,9 1480 APR- JULY SMALL 45 1.0 333 SEPT- GRAIN NOV FEB- APR 773 2 HwB CORN SIL 1 20 10 3.0 600 APR- JULY BARLEY 50 1.5 225 SEPT- NOV FEB- APR 773 3 HwB ALFALFA 6.0 0 5.7 0 NA CcB2 CORN SIL / 20 10 1140 APR- JULY SMALL 45 1.0 256 SEPT- GRAIN NOV FEB- APR George Pless & Sons Dairy Page 5 11/22/00. ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 773 5 HwB CORN SIL / 20 10 2.6 520 APR- JULY BARLEY 50 1.5 195 SEPT- NOV FEB- APR 773 8a HwB ORCHARD 4.5 40 2.0 360 MAR - GRASS JUNE Hay SEPT- NOV 773 8b HwB CORN SIL / 21 10 9.9 2079 APR- CuB2 JULY BARLEY 50 1.5 743 SEPT- NOV FEB- APR 773 9 HwB PASTURE 3.5 30 4.3 451 NAR- EnB Fescue JUNE SEPT- DEC 784 lb CcB2 CORN SIL / 18 10 4.5 810 APR- JULY BARLEY 50 1.5 338 SEPT- NOV FEB- APR 784 5 HwB CORN SIL / 20 10. 9.9 1980 APR- JULY BARLEY 50 1.5 742 SEPT- NOV FEB- APR 5577 1 CcB2 CORN SIL / 18 10 7.7 1386 APR- JULY BARLEY 50 1.5 578 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 6 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2645 1 EnB CORN SIL / 16 10 7.6 1216 APR- JULY BARLEY 45 1.5 513 SEPT- NOV FEB- APR 2645 3a VnB2 CORN SIL 1 18 10 12.5 2250 APR- CeB2 JULY BARLEY 50 1.5 938 SEPT- NOV FEB- APRIL 2645 3b VnB2 ORCHARD 5.0 40 0.7 140 MAR- CeB2 GRASS DUNE Hay SEPT- DEC 2645 4 VnB2 CORN SIL / 17 10 8.7 1479 APR- JULY BARLEY 40 1.5 522 SEPT- NOV FEB- APR 2645 5 CeB2 CORN SIL / 18 10 4.4 792 APR- JULY BARLEY 50 1.5 330 SEPT- NOV FEB- APR 2645 6 CeB2 CORN SIL / 18 10 8.2 1476 APR- JULY BARLEY 50 1.5 615 SEPT- NOV FEB- APR 2687 1 EnB PASTURE 3.3 30 16.2 1604 MAR- EnC Fescue JUNE SEPT- DEC George Pless & Sons Dairy Page 7 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD I SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2687 2 CeC2 PASTURE 4.5 30 11.5 1552 MAR_ CeB2 Fescue JUNE SEPT- DEC 2687 3 CeB2 ALFALFA 6.0 0 4.8 0 NA CORN S1L / 18 10 864 APR- JULY SMALL 45 1.0 216 SEPT- GRAIN DEC FEB- APR 2687 4 CeB2 PASTURE 4.5 30 2.4 324 MAR - Fescue JUNE SEPT- DEC 2687 5 CeB2 ORCHARD 5.3 4o 12.6 2761 MAR - GRASS JUNE Hay SEPT- DEC 2687 6 CeB2 PASTURE 4.5 30 4.5 608 MAR- CeC2 Fescue DUNE SEPT- DEC 2712 1 DoA BARLEY/ 60 1.5 16.6 1494 SEPT- McB2 NOV OATS 60 1.0 996 FEB- APR 2712 3 ChA PASTURE 4.0 30 5.0 600 MAR - Fescue JLTNE SEPT- DEC 2712 4 ChA PASTURE 4.5 30 9.5 1282 MAR- CeC2 Fescue JUNE CeB2 SEPT- DEC George Pless & Sons Dairy Page 8 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS NI ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2712 5 CeB2 PASTURE 4.5 30 2.0 270 MAR- Fescue JUNE SEPT- DEC 2712 6 CeB2 PASTURE 4.5 30 6.8 918 MAR- CeC2 Fescue JUNE SEPT- NOV 2712 7 CeB2 BARLEY / 45 1.5 4.1 277 SEPT- NOV OATS 45 1.0 184 FEB- APR 2712 8 CeB2 ALFALFA 6.0 0 1.8 0 NA CORN SIL/ 17 10 306 APR- JULY SMALL 45 1.0 81 SEPT- GRAIN NOV FEB- APR 2712 9a CeB2 CORN SIL / 17 10 5.0 850 APR- EnB JULY BARLEY 45 1.5 338 SEPT- NOV FEB- APR 2712 9b CeB2 CORN SIL / 17 10 9.5 1615 APR- EnB JULY BARLEY 45 1.5 641 SEPT- NOV FEB- APR 3342 1 CeB2 CORN SIL / 18 10 2.8 504 APR- JULY BARLEY 45 1.5 189 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 9 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 3342 2 CeB2 CORN SIL / 17 10 12.4 2108 APR- VnB2 JULY BARLEY 40 1.5 744 SEPT- NOV FEB- APR 3342 3 CeB2 CORN SIL / 18 10 3.4 612 APR- JULY BARLEY 45 1.5 230 SEPT- NOV FEB- APR 3342 4 VnB2 CORN SIL / 17 10 6.1 1037 APR- JULY BARLEY 40 1.5 366 SEPT- NOV FEB- APR 3342 5 VnB2 CORN SIL / 17 1 - 2.7 459 APR- JULY BARLEY 40 1.5 162 SEPT- NOV FEB- APR 3342 6 CeB2 CORN SIL I 18 10 3.2 576 APR- JULY BARLEY 45 1.5 216 SEPT- NOV FEB- APR 3342 7 CeB2 CORN SIL / 18 10 0.9 162 APR- JULY BARLEY 45 1.5 61 SEPT- NOV FEB- APR TOTAL: 330.3 28,773 LBS George Pless & Sons Dairy Page 10 11/22/00 ANIMAL WASTE UTILIZATION PLAN * Acreage figures may exceed total acreage in fields due to overseeding (i.e. interplanted) or winter annuals following summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts Hof North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. The following legend explains the crop codes used in Table 1: Cron RYE (Realistic Yield) unit lbs N peryield unit Corn Silage ton/acre 10 lbs/ton Barley bushel/acre 1.5 lbs/bu Pasture (grazed) ton/acre 30 lbs/ton Sudex ton/acre 45 lbs/ton Alfalfa ton/acre j 0 lbs/ton Rye Grass ton/acre 30 lbs/ton NITROGEN PRODUCED: 19,870 LBS NITROGEN USED (AW): 28,773 LBS ***BALANCE -8,903 LBS *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. A negative number indicates more N needed than supplied by the waste. For this Animal Waste Utilization Plan, fields with multiple crops listed for that field , the crop requiring the least amount of nitrogen on that field for one calendar year was used to determine the nitrogen needs of the farm. SEE ATTACHED MAPS SHOWING THE FIELDS TO BE USED FOR THE UTILIZATION OF ANIMAL WASTE. George Pless & Sons Dairy Page 11 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN NARRATIVE OF OPERATION Your facility is designed for 150 days of temporary storage and the temporary storage must be removed on the average of once every 5 months. The "as built" volume of the waste holding pond is 637,413 gallons or 23.5 acre inches. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard.` It is the responsibility of the producer and waste applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in table 1. Failure to apply the recommended rates and amounts of nitrogen may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. Animal waste disposal will be completed by two methods, irrigation and broadcast application for this dairy operation. The irrigation system is a solid set design and is installed on Tract 473 with hydrants in fields 1, 2, 4, 5, and 8. The farm operation has a self-propelled 3600 gallon Slurry Tank applicator. The remaining fields listed in table I will receive waste through broadcast applications. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. The irrigation system was designed and built to have three 1.62 acre guns operating at one time. The application rate of the system is 0.36 acre inches/hour/head. At this application rate, the system will be removing 1.08 acre inches per hour from the holding pond. This will require a minimum of 21.76 hours to empty the waste holding pond's 637,413 gallons of storage. By operating the three guns for 2 hrs per period, there will be an application of .72 acre inches per gun. After the system has operated for 2 hrs at a riser, each gun will be moved down the line to the next riser. 16.32 periods will be required, with the guns moved every 2 hours, to completely empty the waste holding pond. The total nitrogen applied each time the lagoon is emptied (based on waste sample results of 02/16/99, 3.5 lbs N /1000 gal) will be approximately 2230.9 lbs. APPLICATION OF WASTE BY SLURRY TANK The operator has a 3600 gallon Slurry Tank applicator and will use this to apply animal waste on fields not covered by the waste irrigation system. Animal waste is scraped and pushed into a George Pless & Sons Dairy Page 12 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN holding pit which drains into the waste storage pond. There is available access to this pit which allows the operator to load animal waste into the slurry tank for land application. MANAGEMENT OF WASTE APPLICATION No matter what method is used, waste is to be applied to crops and/or pasture during the growing season when needed for nitrogen benefits or as needed for irrigation water as long as nitrogen limits and infiltration rates are not exceeded. The waste storage pond levels will be pumped down prior to November to allow storage during the winter months when the ground may be saturated or frozen and crops are not actively growing to take up nutrients. The waste is to be applied to the fields and crops listed in Table I within the nitrogen limits listed. Waste will not be applied in such a manner that results in waste runoff or over application of nutrients. Application rates must be based on current waste analysis and applied to actively growing crops. Waste must be analyzed as close to the time of each application as practical and at least within 60 days (before or after) of the date of application. Additionally, a representative Soil Fertility Analysis shall be conducted annually on each application site receiving animal waste. The results of these test shall be maintained on file for a minimum of three years. Proper records, including maintenance, repair and irrigation (waste application) records, shall also be maintained on site and in chronological and legible form for a minimum of three years. The Division of Water Quality Regional Office in Mooresville will be notified at 704-663-1699 as soon as possible, but in no case more than 24 hours following first knowledge of the occurrence of any of the following events: a. Failure of any component of the animal waste collection, treatment, storage and land application system resulting in a discharge to surface waters. b. Spillage or discharge from a vehicle or piping system transporting animal waste to the application sites which results in, or may result in, a discharge to surface waters. c. Any deterioration or leak in a storage pond. d. Failure to maintain adequate storage capacity in a storage pond that poses an immediate threat to public health or the environment. e. Overspraying animal waste either in excess of the limits set forth in this plan or where runoff enters waters of the State. f. Any discharge that bypasses a storage pond. Also, refer to Required Specifications, Irrigation Calibration, and Waste Sampling. (attached) George Pless & Sons Dairy Page 13 11/22/00 ANIMAL WASTE UTILIZATION PLAN Name of Farm: GEORGE L. PLESS & SONS DAIRY, INC. Facilily Number: 13-10 Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. 1 (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: George Pless & Sons Dairy Inc. Signature: Date:_ Name of Manager (If different from owner): ,Terry Pless Signature:L4t�,='kl Date: Name of Person Preparing Plan: Matthew J. Kinane Affiliation: USDA - NRCS Phone No.: 704-788-2107 extension 3 Address (Agency): 715 CABARRUS AVENUE WEST, Room 301 CONCORD, NC 28027-6214 (i��Signature: Date: George Pless & Sons Dairy Page 14 t 1/22/00 ANIMAL WASTE UTILIZATION PLAN Tract/Field Number 473 1 2 3 4 5 6 7 8 9 5531_ 2 3 4 773 1 2 3 5 8 8a 8b 9 784 1 lb Conservation Plan Map Legend Total Field Available Field Land Use Acres Acres for Animal Waste Application 3.5 3.1 PASTURE 7.4 5.0 CROPLAND 4.4 4.4 PASTURE 10.1 9.6 CROPLAND 8.2 7.7 CROPLAND 5.8 5.3 PASTURE 4.9 4.9 CROPLAND 10.7 10.0 PASTURE 3.3 2.9 CROPLAND 20.1 19.0 CROPLAND 10.3 10.3 CROPLAND 5.8 5.2 PASTURE 7.4 7.4 CROPLAND 3.8 3.0 CROPLAND 6.5 5.7 CROPLAND 2.6 2.6 CROPLAND 11.9 2.0 PASTURE 9.9 CROPLAND 4.9 4.3 PASTURE 17.7 4.5 CROPLAND George Pless & Sons Dairy Page 15 11/22/00 i t ANIMAL WASTE UTILIZATION PLAN Conservation Plan Map Legend Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 784 5 10.3 9.9 CROPLAND 5577 1 7.7 7.7 CROPLAND 2645 1 7.6 7.6 CROPLAND 3 13.8 3a 12.5 " CROPLAND 3b 0.7 HAYLAND 4 9.4 8.7 CROPLAND 5 4.5 4.4 CROPLAND 6 8.2 8.2 CROPLAND 2687 1 16.2 16.2 PASTURE 2 11.7 11.5 PASTURE 3 . 4.8 4.8 CROPLAND 4 2.8 2.4 PASTURE 5 13.2 12.6 HAYLAND 6 4.8 4.5 PASTURE 2712 1 16.6 16.6 CROPLAND 3 5.3 5.0 PASTURE 4 9.9 9.5 PASTURE 5 2.0 2.0 PASTURE 6 7.3 6.8 PASTURE 7 4.4 4.1 CROPLAND George P1ess & Sons Dairy Page 16 11/22/00 ANIMAL WASTE UTILIZATION PLAN Conservation Plan Map Legend Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 2712 8 1.8 1.8 CROPLAND 9 15.6 9a 5.0 CROPLAND 9b 9.5 CROPLAND 3342 1 3.1 2.8 CROPLAND 2 12.4 12.4 CROPLAND 3 3 A 3.4 CROPLAND 4 6.1 6.1 " CROPLAND 5 2.7 2.7 CROPLAND 6 3.2 3.2 CROPLAND 7 0.9 0.9 CROPLAND George Pless & Sons Dairy Page 17 1 1/22/00 14 10 AW'fir JL. rrv. vv-•j4n X2. iAr4 ik -mvtsd w t �' , .yrr.. 4 � � �' •d� �Snr •.r ,�''�^I'i'X»"�' 4' -Tr' ~• • "` in.. 3�' ",y4 s. �.. -"(2 � „�" � -�" '� jF� «A .k� sy » mk -.1�'A;d� r.^�:'-^s •� r. - _ .:ait.f'::.��.:a. 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OF ENVIRONMENT, HEALTH & NATURAL RESOURCES November 22, 2000 Susan Cauley Environmental Engineer Non -Discharge Permitting Unit NCDENR — Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Application No. AWC130010 — George Pless & Sons Dairy Farm Cabarrus County Dear Ms. Susan Cauley: NOV 2 7. 2000. DIVISION OF IIVYI#14j!}ii;FElITAL MANAGEMENT MOORESVILLE REGIONAL OFFICE I am providing to you the additional information requested by the Non -Discharge Permitting Unit concerning the George Pless & Sons Dairy Farm (Facility #13-10) located in Cabarrus County. 1. I have made an adjustment for the rye grass yield in the Waste Utilization Plan (WUP) for the dairy. The rye grass yields for Tract 47$, fields 2a, 2b, 4, 5, and 9 has been reduce to 4 tons per acre in the WUP. After meeting with Jerry Pless, the changes to the WUP were made as needed and a revised WUP (dated November 22, 2000) for the dairy was signed. 2. 1 have also included a Conservation Plan Map Legend for this WUP. The plan map legend lists the total acres of each field, according to the USDA Farm Service Agency, the acres that are available for receiving animal waste after the buffers are removed from each field, and the current type of land use (cropland, pasture, or hay land) for each field. The WUP includes only the acres in each field that is available to receive animal waste. 3. A duplicate copy of the WUP is also being submitted as requested. If you should have any questions or need additional information, please give me a call at (704) 920-3300. Sincerely K��4c�A..t1 Matthew J. Kinane District Conservationist Attachment: 2 copies of the Animal Waste Utilization Plan for George Pless & Sons Dairy Cc: Jerry Pless, George Pless & Sons Dairy, wl Attachment Alan Johnson, Mooresville Regional Office, Water Quality, wlattachment Myra Morrison, Cabarrus SWCD, w/o Attachment ANIMAL WASTE UTILIZATION PLAN Producer: GEORGE PLESS & SONS DAIRY Facility Number: 13-10 Location: 5901 Pless Road Rockwell, NC 28138 Telephone: 704-782-2216 Type Operation: Existing Dairy Milk Cows Number of Animals: 220.00 head (Design Capacity) Storage Structure: Waste Storage Structure Application Method: Irrigation and Broadcast (surface and incorporated) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are needed so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. George Piess & Sons Dairy Page 1 1 1 /22/00 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injection the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. I£ you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The established acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may wani to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER i50 DAYS (gallons) 220 head x 14.6 gal/head/day x 150 days x 18 hrs on lot/24 hrs/day = 361,350 gals 1150 days WASTE WATER PER 150 DAYS (gallons) 200 gal/day x 150 days = 30,000 gals 1150 days NORMAL RUNOFF (gallons) 0.2 ac x 16.1" = 3.22 acre -inch / 12"/ft = 0.268 ac-ft x 43,560 ft3/ac = 11688.6 ft3 111688.6 ft3 x 7.48 gal/ft3 = 87,431 gals / 150 days HEAVIEST 5 MONTHS OF RAINFALL (gallons) 21.5" Rain — 16.67' Evap = 4.83" / 12"per ft. = 0.403 ft x 17072 ft2 S.A. = 6880 ft3 6880 ft3 x 7.48 gal/ft3 = 51,462 gals / 150 days VOLUME OF 25 YEAR / 24 HOUR STORM EVENT (gallons) Runoff Area 5.8" x 0.2 ac / 12"per ft. = 0.97 ac-ft. x 43,560 ft3 / ac-ft = 4225 ft3 = 31,605 gals Pond Surface 6.0" x 0.4 ac / 12"per ft. = 0.2 ac-ft. x 43,560 ft3 / ac-ft = 8712 ft3 x 7.48 gal/ft3 = 65,166 gal. George Pless & Sons Dairy Page 2 11/22/00 ANIMAL WASTE UTILIZATION PLAN TOTAL WASTE STORAGE NEEDED PER 150 DAYS (gallons) 361,350 gals A.W. + 30,000 gals Parlor+ 87,431 gals R.O. + 51,462 gals Precip 4 31,605 gals 25/24 R.O. + 65,166 gals 25/24 Pond SA = 627,014 gals TOTAL "AS BUILT" STORAGE AVAILABLE (gallons) Waste Holding pond size - 675,413 gallons (90,055 cubic feet) AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 627,014 gals/ 150 Days x 365 days/year x 15.4 Ibs N /1000gal = 19,870 lbs N / year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1. ACRES OPERATED BY PRODUCER: TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED/ACRE TO BU. BU. APPLY 473 1 Ch PASTURE 4.0 30 3.1 372 MAR - Fescue JUNE SEPT- DEC 473 2a Ch CORN SIL / 22 10 0.5 110 APR- JULY RYE 4.0 30 60 SEPT- NOV FEB- APR 473 2b Ch CORN SIL 1 22 10 4.5 990 APR- JULY RYE 4.0 30 540 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 3 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED/ACRE TO BU. BU. APPLY 473 3 Ch PASTURE 4.0 30 4.4 528 MAR - Fescue JUNE SEPT- � DEC 473 4 Ch BARLEY / 35 1.5 9.6 504 SEPT- CcD2 NOV RYE / 4.0 30 1152 FEB- APR SUDAN 4 45 1728 473 5 CcB2 CORN SIL / 18 10 7.7 1386 APR- JULY RYE 4.0 30 924 SEPT- NOV FEB- APR 473 6 CcB2 PASTURE 4.5 30 5.3 715 MAR - Fescue DUNE SEPT- DEC 473 7 CcB2 CORN SIL / 18 10 4.9 882 APR- JULY BARLEY 35 1.5 257 SEAT- NOV FEB- APR 473 8 Ch PASTURE 4.0 30 10.0 1200 MAR- CcB2 Fescue JUNE CcD2 SEPT- DEC 473 9 Ch CORN SIL / 20 10 2.9 580 APR- ApB JULY RYE/ 4.0 30 348 SEPT- NOV SUDAN 4.0 45 522 FEB- APR George Pless & Sons Dairy Page 4 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 5531 2 CcB2 CORN SIL / 18 10 19.0 3420 APR- JULY BARLEY 45 1.5 1282 SEPT- NOV FEB- APR 5531 3 CcB2 CORN SIL 1 18 10 10.3 1854 APR- JULY BARLEY 45 1.5 695 SEPT- NOV FEB- APR 5531 4 CcB2 PASTURE 4.5 30 5.2 702 MAR - Fescue JUNE SEPT- NOV 773 1 HwB ALFALFA 6.0 0 7.4 0 NA CORN SIL 1 20 1;0 1480 APR- JULY SMALL 45 1.0 333 SEPT- GRAIN NOV FEB- APR 773 2 HwB CORN SIL / 20 10 3.0 600 APR- JUL Y BARLEY 50 1.5 225 SEPT- NOV FEB- APR 773 3 HwB ALFALFA 6.0 0 5.7 0 NA CcB2 CORN SIL 1 20 10 1140 APR- JULY SMALL 45 1.0 256 SEPT- GRAIN NOV FEB- APR George P1ess & Sons Dairy Page 5 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 773 5 HwB CORN SIL / 20 10 2.6 520 APR- JULY BARLEY 50 1.5 195 SEPT- NOV FEB- APR 773 8a HwB ORCHARD 4.5 40 2.0 360 NlAR- GRASS JUKE Hay SEPT- NOV 773 8b HwB CORN SIL I 21 10 9.9 2079 APR- CuB2 JULY BARLEY 50 1.5 743 SEPT- NOV FEB- APR 773 9 HwB PASTURE 3.5 30 4.3 451 NAR- EnB Fescue - JUNE SEPT DEC 784 lb CcB2 CORN SIL 1 18 10 4.5 810 APR- JULY BARLEY 50 L5 338 SEPT- NOV FEB- APR 784 5 HwB CORN SIL / 20 10 9.9 1980 APR- JULY BARLEY 50 1.5 742 SEPT- NOV FEB- APR 5577 1 CcB2 CORN SIL / 18 10 7.7 1386 APR- JULY BARLEY 50 1.5 578 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 6 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS NI ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2645 1 EnB CORN SIL / 16 10 7.6 1216 APR- JULY BARLEY 45 1.5 513 SEPT- NOV FEB- APR 2645 3a VnB2 CORN SIL / 18 10 12.5 - 2250 APR- CeB2 JULY BARLEY 50 1.5 938 SEPT- NOV FEB- APRIL 2645 3b VnB2 ORCHARD 5.0 40 0.7 140 MAR- Ce132 GRASS JUNE Hay SEPT- DEC 2645 4 VnB2 CORN SIL / 17 10 8.7 1479 APR- DULY BARLEY 40 1.5 522 SEPT- NOV FEB- APR 2645 5 CeB2 CORN SIL 1 18 10 4.4 792 APR- JULY BARLEY 50 1.5 330 SEPT- NOV FEB- APR 2645 6 CeB2 CORN SIL / 18 10 8.2 1476 APR- JULY BARLEY 50 1.5 615 SEPT- NOV FEB- APR 2687 1 EnB PASTURE 3.3 30 16.2 1604 MAR- EnC Fescue JUNE SEPT- DEC George Pless & Sons Dairy Page 7 11/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2687 2 CeC2 PASTURE 4.5 30 11.5 :1552 MAR- CeB2 Fescue JUNE SEPT- DEC 2687 3 CeB2 ALFALFA 6.0 0 4.8 0 NA CORN SIL / 18 10 864 APR- JULY SMALL 45 1.0 216 SEPT- GRAIN DEC FEB- APR i 2687 4 CeB2 PASTURE 4.5 30 2.4 324 MAR - Fescue JUNE SEPT- DEC 2687 5 CeB2 ORCHARD 5.3 0 12.6 2761 MAR - GRASS JUNE Hay SEPT- DEC 2687 6 CeB2 PASTURE 4.5 30 4.5 608 MAR- CeC2 Fescue JUNE SEPT- DEC 2712 1 DoA BARLEY / 60 1.5 16.6 1494 SEPT- McB2 NOV OATS 60 1.0 996 FEB- APR 2712 3 ChA PASTURE 4.0 30 5.0 600 MAR - Fescue JUNE SEPT- DEC 2712 4 ChA PASTURE 4.5 30 9.5 1282 MAR- CeC2 Fescue NNE CeB2 SEPT- DEC George Pless & Sons Dairy Page 8 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2712 5 CeB2 PASTURE 4.5 30 2.0 270 MAR - Fescue JUNE SEPT- DEC 2712 6 CeB2 PASTURE 4.5 30 6.8 918 MAR- CeC2 Fescue DUNE SEPT- NOV 2712 7 CeB2 BARLEY / 45 1.5 4.1 277 SEPT- NOV OATS 45 1.0 184 FEB- APR 2712 8 CeB2 ALFALFA 6.0 0 1.8 0 NA CORN SIL/ 17 10 306 APR- JULY SMALL 45 1.0 81 SEPT- GRA1N NOV i FEB- APR 2712 9a CeB2 CORN SILT 17 10 5.0 850 APR- EnB DULY BARLEY 45 1.5 338 SEPT- NOV FEB- APR 2712 9b CeB2 CORN SIL / 17 10 9.5 1615 APR- EnB JULY BARLEY 45 1.5 641 SEAT- NOV FEB- APR 3342 1 CeB2 CORN SIL / 18 10 2.8 504 APR- JUL Y BARLEY 45 L5 189 SEPT- NOV FEB- APR George Pless & Sons Dairy Page 9 l 1/22/00 ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 3342 2 CeB2 CORN SIL / 17 10 12.4 2108 APR- VnB2 JULY BARLEY 40 1.5 744 SEPT- NOV FEB- APR 3342 3 CeB2 CORN SIL / 18 10 3.4 612 APR- JULY BARLEY 45 1.5 230 SEPT- NOV FEB- APR 3342 4 VnB2 CORN SIL / 17 10 6.1 1037 APR- JULY BARLEY 40 1.5 366 SEPT- NOV FEB- APR 3342 5 VnB2 CORN SIL / 17 1'Q_, 2.7 459 APR- JULY BARLEY 40 1.5 162 SEPT- NOV FEB- APR 3342 6 CeB2 CORN SIL 1 18 10 3.2 576 APR- JULY BARLEY 45 1.5 216 SEPT- NOV FEB- APR 3342 7 CeB2 CORN SIL / 18 10 0.9 162 APR- JULY BARLEY 45 1.5 61 SEPT- NOV FEB- APR TOTAL: 330.3 28,773 LBS George Pless & Sons Dairy Page 10 11/22/00 ANIMAL WASTE UTILIZATION PLAN * Acreage figures may exceed total acreage in fields due to overseeding (i.e. interplanted) or winter annuals following summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts "of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. The following legend explains the crop codes used in Table 1: Crop RYE (Realistic Yield) unit _ lbs N per yield unit Corn Silage ton/acre 10 Ibs/ton Barley bushel/acre 1.5 lbs/bu Pasture (grazed) ton/acre 30 Ibs/ton Sudex ton/acre 45 lbslton Alfalfa ton/acre 0 lbs/ton Rye Grass ton/acre 30 lbslton NITROGEN PRODUCED: 19,870 LBS NITROGEN USED (AW): 28,773 LBS ***BALANCE -8,903 LBS * * * This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. A negative number indicates more N needed than supplied by the waste. For this Animal Waste Utilization Plan, fields with multiple crops listed for that field , the crop requiring the least amount of nitrogen on that field for one calendar year was used to determine the nitrogen needs of the farm. SEE ATTACHED MAPS SHOWING THE FIELDS TO BE USED FOR THE UTILIZATION OF ANIMAL WASTE. George Pless & Sons Dairy Page 11 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN NARRATIVE OF OPERATION Your facility is designed for 150 days of temporary storage and the temporary storage must be removed on the average of once every 5 months. The "as built" volume of the waste holding pond is 637,413 gallons or 23.5 acre inches. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard.' It is the responsibility of the producer and waste applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in table 1. Failure to apply the recommended rates and amounts of nitrogen may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. Animal waste disposal will be completed by two methods, irrigation and broadcast application for this dairy operation. The irrigation system is a solid set design and is installed on Tract 473 with hydrants in fields 1, 2, 4, 5, and 8. The farm operation has a self-propelled 3600 gallon Slurry Tank applicator. The remaining fields listed in table 1 will receive waste through broadcast applications. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. The irrigation system was designed and built to have three 1.62 acre guns operating at one time. The application rate of the system is 0.36 acre inches/hour/head. At this application rate, the system will be removing 1.08 acre inches per hour from the holding pond. This will require a minimum of 21.76 hours to empty the waste holding pond's 637,413 gallons of storage. By operating the three guns for 2 hrs per period, there will be an application of. 72 acre inches per gun. After the system has operated for 2 hrs at a riser, each gun will be moved down the line to the next riser. 16.32 periods will be required, with the guns moved every 2 hours, to completely empty the waste holding pond. The total nitrogen applied each time the lagoon is emptied (based on waste sample results of 02/16/99, 3.5 lbs N /1000 gal) will be approximately 2230.9 lbs. APPLICATION OF WASTE BY SLURRY TANK The operator has a 3600 gallon Slurry Tank applicator and will use this to apply animal waste on fields not covered by the waste irrigation system. Animal waste is scraped and pushed into a George Pless & Sons Dairy Page 12 . 11/22/00 ANIMAL WASTE UTILIZATION PLAN holding pit which drains into the waste storage pond. There is available access to this pit which allows the operator to load animal waste into the slurry tank for land application. MANAGEMENT OF WASTE APPLICATION No matter what method is used, waste is to be applied to crops and/or pasture during the growing season when needed for nitrogen benefits or as needed for irrigation water as long as nitrogen limits and infiltration rates are not exceeded. The waste storage pond levels will be pumped down prior to November to allow storage during the winter months when the ground may be saturated or frozen and crops are not actively growing to take up nutrients. The waste is to be applied to the fields and crops listed in Table 1 within the nitrogen limits listed. Waste will not be applied in such a manner that results in waste runoff or over application of nutrients. Application rates must be based on current waste analysis and applied to actively growing crops. Waste must be analyzed as close to the time of each application as practical and at least within 60 days (before or after) of the date of application. Additionally, a representative Soil Fertility Analysis shall be conducted annually on each application site receiving animal waste. The results of these test shall be maintained on file for a minimum of three years. Proper records, including maintenance, repair and irrigation (waste application) records, shall also be maintained on site and in chronological and legible form for a minimum of three years. The Division of Water Quality Regional Office in Mooresville will be notified at 704-663-1699 as soon as possible, but in no case more than 24 hours following first knowledge of the occurrence of any of the following events: a. Failure of any component of the animal waste collection, treatment, storage and land application system resulting in a discharge to surface waters. b. SpiIlage or discharge from a vehicle or piping system transporting animal waste to the application sites which results in, or may result in, a discharge to surface waters. c. Any deterioration or leak in a storage pond. d. Failure to maintain adequate storage capacity in a storage pond that poses an immediate • threat to public health or the environment. e. Overspraying animal waste either in excess of the limits set forth in this plan or where runoff enters waters of the State. f. Any discharge that bypasses a storage pond. Also, refer to Required Specifications, Irrigation Calibration, and Waste Sampling. (attached) George Pless & Sons Dairy Page 13 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN Name of Farm: GEORGE L. PLESS & SONS DAIRY, INC. Facility Number: 13-10 Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: George Pless & Sons Dairy Inc. Signature: 1f— Date: �� 2-2 - av Name of Manager (If different from owner): Jerry Pless Signature: Date: 00 Name of Person Preparing Plan: Matthew J. Kinane Affiliation: USDA - NRCS Phone No.: 704-788-2107 extension 3 Address (Agency): 715 CABARRUS AVENUE WEST, Room 301 CONCORD, NC 28027-6214 Signature: Date: l - aoR• 9-W o George Pless & Sons Dairy Page 14 11 /22/00 ANIMAL WASTE' UTILIZATION PLAN Conservation Plan Map Legend 41 Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 473 1 3.5 3.1 PASTURE 2 7.4 5.0 CROPLAND 3 4.4 4.4 PASTURE 4 10.1 9.6 CROPLAND 5 8.2 7.7 CROPLAND 6 5.8 5.3 PASTURE 7 4.9 4.9 CROPLAND 8 10.7 10.0 PASTURE 9 3.3 2.9 CROPLAND 5531 2 20.1 19.0 CROPLAND 3 10.3 10.3 CROPLAND 4 5.8 5.2 PASTURE 773 1 7.4 7.4 CROPLAND 2 3.8 3.0 CROPLAND 3 6.5 5.7 CROPLAND 5 2.6 2.6 CROPLAND 8 11.9 8a 2.0 PASTURE 8b 9.9 CROPLAND 9 4.9 4.3 PASTURE 784 1 17.7 1 b 4.5 CROPLAND George Pless & Sons Dairy Page 15 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN ` Conservation Plan Map Legend Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 784 5 10.3 9.9 CROPLAND 5577 1 7.7 7.7 CROPLAND 2645 1 7.6 7.6 CROPLAND 3 13.8 3a 12.5 CROPLAND 3b 0.7 HAYLAND 4 9.4 8.7 CROPLAND 5 4.5 4.4 CROPLAND 6 8.2 8.2 CROPLAND 2687 1 16.2 16.2 PASTURE 2 11.7 11.5 PASTURE 3 . 4.8 4.8 CROPLAND 4 2.8 2.4 PASTURE 5 13.2 12.6 HAYLAND 6 4.8 4.5 PASTURE 2712 1 16.6 16.6 CROPLAND 3 5.3 5.0 PASTURE 4 9.9 9.5 PASTURE 5 2.0 2.0 PASTURE 6 7.3 6.8 PASTURE 7 4.4 4.1 CROPLAND George P1ess & Sons Dairy Page 16 1 1/22/00 ANIMAL WASTE UTILIZATION PLAN Conservation Plan Map Legend Tract/Field Total Field Available Field Land Use Number Acres Acres for Animal Waste Application 2712 8 1.8 1.8 CROPLAND 9 15.6 9a 5.0 CROPLAND 9b 9.5 CROPLAND 3342 1 3.1 2.8 CROPLAND 2 12.4 12.4 CROPLAND 3 3.4 3.4 CROPLAND 4 6.1 6.1 '" CROPLAND 5 2.7 2.7 CROPLAND 6 3.2 3.2 CROPLAND 7 0.9 0.9 CROPLAND George Pless & Sons Dairy Page 17 11 /22/00 mr-O 6 i _F u. sF`�f�rfi �.. �' "' ' "�` t " R'=•''$' ;, ^t' a.J, y lira; _i;'�...."' . 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'' ^T _ -� �Z Vr -, .syr. !t �:: -ry �Vr iL ,"„e.��i'S •+-•• , '1,. 1.., •I.'!" r. `"x+tr ANIMAL WASTE UTILIZATION PLAN Producer: Facility Number: Location: Telephone: Type Operation: Number of Animals: (Design Capacity) Storage Structure: Application Method: GEORGE PLESS & SONS DAIRY 13-10 5901 Pless Road Rockwell, NC 28138 704-782-2216 Existing Dairy Milk Cows 220.00 head Waste Storage Structure RECEIVED WATER QUALITY SECTION VAN 1 1 2000 Non-DiWNTDe Permitting Irrigation and Broadcast (surface and incorporated) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are needed so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injection the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The established acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER 150 DAYS (gallons) 220 head x 14.6 gal/head/day x 150 days x 18 hrs on lot/24 hrs/day = 361,350 gals 1150 days WASTE WATER PER 150 DAYS (gallons) 200 gal/day x 150 days = 30,000 gals /150 days NORMAL RUNOFF (gallons) 0.2 ac x 16.1" = 3.22 acre -inch / 12"/ft = 0.268 ac-ft x 43,560 ft lac = 11688.6 ft3 11688.6 ft3 x 7.48 gal/ft3 = 87,431 gals / 150 days HEAVIEST 5 MONTHS OF RAINFALL (gallons) 21.5" Rain — 16.67' Evap = 4.83" / 12"per ft. = 0.403 ft x 17072 ft' S.A. = 6880 ft3 6880 ft3 x 7.48 gal/ft3 = 51,462 gals / 150 days VOLUME OF 25 YEAR / 24 HOUR STORM EVENT (gallons) Runoff Area 5.8" x 0.2 ac / 12"per ft. = 0.97 ac-ft. x 43,560 ft3 / ac-ft = 4225 ft3 = 31,605 gals Pond Surface 6.0" x 0.4 ac / 12"per ft. = 0.2 ac-ft. x 43,560 ft3 / ac-ft = 8712 ft3 x 7.48 gal/ft3 = 65,166 gal. ANIMAL WASTE UTILIZATION PLAN TOTAL WASTE STORAGE NEEDED PER 150 DAYS (gallons) 361,350 gals A.W. + 30,000 gals Parlor + 87,431 gals R.O. + 51,462 gals Precip + 31,605 gals 25/24 R.O. + 65,166 gals 25/24 Pond SA = 627,014 gals TOTAL `SAS BUILT" STORAGE AVAILABLE (gallons) Waste Holding pond size - 675,413 gallons (90,055 cubic feet) AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 627,014 gals/ 150 Days x 365 days/year x 15.4 lbs N /I000gal = 19,870 lbs N / year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1. ACRES OPERATED BY PRODUCER: TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED/ACRE TO BU. BU. APPLY 473 1 Ch PASTURE 4.0 30 3.5 420 MAR - Fescue JUNE SEPT- DEC 473 2a Ch CORN SIL / 22 10 0.5 110 APR- JULY RYE 6.0 40 120 SEPT- NOV FEB- APR 473 2b Ch CORN SIL / 22 10 6.9 1518 APR- JULY RYE 6.0 40 1656 SEPT- NOV FEB- 'APR ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N , MONTH TON, TON, USED/ACRE TO BU. BU. APPLY 473 3 Ch PASTURE 4.0 30 4.4 528 MAR - Fescue JUNE SEPT- DEC 473 4 Ch BARLEY / 35 1.5 10.1 530 SEPT- CcD2 NOV RYE / 6.0 40 2424 FEB- APR SUDAN 4 45 1818 473 5 CcB2 CORN SIL / 18 10 8.2 1476 APR- JULY RYE 6.0 40 1968 SEPT- NOV FEB- APR 473 6 CcB2 PASTURE 4.5 30 5.8 783 MAR - Fescue JUNE SEPT- DEC 473 7 CcB2 CORN SIL / 18 10 4.9 882 APR- JULY BARLEY 35 1.5 257 SEPT- NOV FEB- APR 473 8 Ch PASTURE 4.0 30 10.7 1284 MAR- CcB2 Fescue DUNE CcD2 SEPT- DEC 473 9 Ch CORN SIL / 20 10 3.3 660 APR- ApB JULY RYE/ 6.0 40 792 SEPT- NOV SUDAN 4.0 45 594 FEB- APR ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 5531 2 CcB2 CORN SIL / 18 10 20.1 3618 APR- JULY BARLEY 45 1.5 1357 SEPT- NOV FEB- APR 5531 3 CcB2 CORN SIL / 18 10 10.3 1854 APR- JULY BARLEY 45 1.5 695 SEPT- NOV FEB- APR 5531 4 CcB2 PASTURE 4.5 30 5.8 783 MAR - Fescue JUNE SEPT- NOV 773 1 HwB ALFALFA 6.0 0 7.4 0 NA CORN SIL / 20 10 7.4 1480 APR- JULY SMALL 45 1.0 7.4 333 SEPT- GRAIN NOV FEB- APR 773 2 HwB CORN SIL / 20 10 3.0 600 APR- JULY BARLEY 50 1.5 225 SEPT- NOV FEB- APR 773 3 HwB ALFALFA 6.0 0 6.5 0 NA CcB2 CORN SIL / 20 10 6.5 1300 APR- JULY SMALL 45 1.0 6.5 292.5 SEPT- GRAIN NOV FEB- APR ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES ' LBS N MONTH TON, TON, USED TO BU. BU. APPLY 773 5 HwB CORN SIL / 20 10 2.6 520 APR- JULY BARLEY 50 1.5 195 SEPT- NOV FEB- APR 773 8a HwB ORCHARD 4.5 40 2.0 360 MAR - GRASS JUNE Hay SEPT- NOV 773 8b HwB CORN SIL / 21 10 9.9 2079 APR- CuB2 JULY BARLEY 50 1.5 743 SEPT- NOV FEB- APR 773 9 HwB PASTURE 3.5 30 4.9 514.5 MAR- EnB Fescue JUNE SEPT- DEC 784 1 b CcB2 CORN SIL / 18 10 4.5 810 APR- JULY BARLEY 50 1.5 338 SEPT- NOV FEB- APR 784 5 HwB CORN SIL / 20 10 10.3 2060 APR- JULY BARLEY 50 1.5 772.5 SEPT- NOV FEB- APR 5577 1 CcB2 CORN SIL / 18 10 7.7 1386 APR- JULY BARLEY 50 1.5 578 SEPT- NOV FEB- APR ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU, BU. APPLY 2645 1 EnB CORN SIL 1 16 10 7.6 1216 APR- JULY BARLEY 45 1.5 513 SEPT- NOV FEB- APR 2645 3 VnB2 CORN SIL / 18 10 13.0 2484 APR- CeB2 JULY BARLEY 50 1.5 975 SEPT- NOV FEB- APR 2645 3b VnB2 ORCHARD 5.0 40 0.8 160 MAR- CeB2 GRASS JUNE Hay SEPT- DEC 2645 4 VnB2 CORN SIL / 17 10 9.4 1598 APR- JULY BARLEY 40 1.5 564 SEPT- NOV FEB- APR 2645 5 CeB2 CORN SIL / 18 10 4.5 810 APR- JULY BARLEY 50 1.5 338 SEPT- NOV FEB- APR 2645 6 CeB2 CORN SIL / 18 10 8.2 1476 APR- JUL Y BARLEY 50 1.5 615 SEPT- NOV FEB- APR 2687 1 EnB PASTURE 3.3 30 16.2 1603.8 MAR- EnC Fescue JUNE SEPT- DEC ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2687 2 CeC2 PASTURE 4.5 30 11.7 1580 MAR- CeB2 Fescue JUNE SEPT- DEC 2687 3 CeB2 ALFALFA 6.0 0 4.8 1 0 NA CORN SIL / 18 10 4.8 864 APR- JULY SMALL 45 1.0 4.8 216 SEPT- GRAIN DEC FEB- APR 2687 4 CeB2 PASTURE 4.5 30 2.8 378 MAR - Fescue JUNE SEPT- DEC 2687 5 CeB2 ORCHARD 5.3 40 13.2 2798.4 MAR - GRASS JUNE Hay SEPT- DEC 2687 6 CeB2 PASTURE 4.5 30 4.8 648 MAR- CeC2 Fescue JUKE SEPT- DEC 2712 1 DoA BARLEY / 60 I.5 16.6 1494 SEPT- McB2 NOV OATS 60 1.0 996 FEB- APR 2712 3 ChA PASTURE 4.0 30 5.3 636 MAR - Fescue JUNE SEPT- DEC 2712 4 ChA PASTURE 4.5 30 99 1337 MAR- CeC2 Fescue JUNE CeB2 SEPT- DEC ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CROP RYE LBS NI ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 2712 5 CeB2 PASTURE 4.5 30 2.0 270 MAR - Fescue JUNE SEPT- DEC 2712 6 CeB2 PASTURE 4.5 30 7.3 986 MAR- CeC2 Fescue JUNE SEPT- NOV 2712 7 CeB2 BARLEY / 45 1.5 4.4 297 SEPT- NOV OATS 45 1.0 198 FEB- APR 2712 8 CeB2 ALFALFA 6.0 0 1.8 0 NA CORN SIL/ 17 10 1.8 306 APR- JULY SMALL 45 1.0 1.8 81 SEPT- GRAIN NOV FEB- APR 2712 9a CeB2 CORN SIL / 17 10 5.0 850 APR- EnB JULY BARLEY 45 1.5 338 SEPT- NOV FEB- APR 2712 9b CeB2 CORN SIL / 17 10 9.5 1615 APR- EnB JULY BARLEY 45 1.5 642 SEPT- NOV FEB- APR 3342 1 CeB2 CORN SIL / 18 10 3.1 558 APR- JULY BARLEY 45 1.5 209 SEPT- NOV FEB- APR ANIMAL WASTE UTILIZATION PLAN TRACT FIELD SOIL CLOP RYE LBS N / ACRES LBS N MONTH TON, TON, USED TO BU. BU. APPLY 3342 2 CeB2 CORN SIL / 17 10 12.4 2108 APR- VnB2 JULY BARLEY 40 1'.5 744 SEPT- NOV FEB- APR 3342 3 CeB2 CORN SIL / 18 10 3.4 612 APR- JULY BARLEY 45 1.5 230 SEPT- NOV FEB- APR 3342 4 VnB2 CORN SIL / 17 10 6.1 1037 APR- JULY BARLEY 40 1.5 366 SEPT- NOV FEB- APR 3342 5 VnB2 CORN SIL / 17 10 2.7 459 APR- JULY BARLEY 40 1.5 162 SEPT- NOV FEB- APR 3342 7 CeB2 CORN SIL / 18 10 0.9 162 APR- JULY BARLEY 45 1.5 61 SEPT- NOV FEB- APR TOTAL: 355.5 31,864LBS * Acreage figures may exceed total acreage in fields due to overseeding (i.e. interplanted) or winter annuals fallowing summer annuals. ANIMAL WASTE UTILIZATION PLAN NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. The following legend explains the crop codes used in table above: Cron RYE (Realistic Yield) unit lbs N per yield unit Corn Silage ton/acre 10 lbs/ton Barley bushel/acre 1.5 lbs/bu Pasture (grazed) ton/acre 30 lbs/ton Sudex ton/acre 45 lbs/ton Alfalfa ton/acre 0 lbs/ton Rye Grass ton/acre 40 lbs/ton NITROGEN PRODUCED: 19,870 LBS NITROGEN USED (AW): 31,864 LBS ***BALANCE-11,994 LBS *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. A negative number indicates more N needed than supplied by the waste. SEE ATTACHED MAPS SHOWING THE FIELDS TO BE USED FOR THE UTILIZATION OF ANIMAL WASTE. ANIMAL WASTE UTILIZATION PLAN NARRATIVE OF OPERATION Your facility is designed for 150 days of temporary storage and the temporary storage must be removed on the average of once every 5 months. The "as built" volume of the waste holding pond is 637,413 gallons or 23.5 acre inches. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard. It is the responsibility of the producer and waste applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in table 1. Failure to apply the recommended rates and amounts of nitrogen may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. Animal waste disposal will be completed by two methods, irrigation and broadcast application for this dairy operation. The irrigation system is a solid set design and is installed on Tract 473 with hydrants in fields 1,2,4,5, and 8. The farm operation has a self-propelled 3600 gallon Slurry Tank applicator. The remaining fields Iisted in table 1 will receive waste through broadcast applications. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. The irrigation system was designed and built to have three 1.62 acre guns operating at one time. The application rate of the system is 0.36 acre inches/hour/head. At this application rate, the system will be removing 1.08 acre inches per hour from the holding pond. This will require a minimum of 21.76 hours to empty the waste holding pond's 637,413 gallons of storage. By operating the three guns for 2 hrs per period, there will be an application of .72 acre inches per gun. After the system has operated for 2 hrs at a riser, each gun will be moved down the line to the next riser. 16.32 periods will be required, with the guns moved every 2 hours, to completely empty the waste holding pond. The total nitrogen applied each time the lagoon is emptied (based on waste sample results of 02/16/99, 3.5 lbs N /1000 gal) will be approximately 2230.9 lbs. APPLICATION OF WASTE BY SLURRY TANK The operator has a 3600 gallon Slurry Tank applicator and will use this to apply animal waste on fields not covered by the waste irrigation system. Animal waste is scraped and pushed into a ANIMAL WASTE UTILIZATION PLAN holding pit which drains into the waste storage pond. There is available access to this pit which allows the operator to load animal waste into the slurry tank for land application. MANAGEMENT OF WASTE APPLICATION No matter what method is used, waste is to be applied to crops and/or pasture during the growing season when needed for nitrogen benefits or as needed for irrigation water as long as nitrogen limits and infiltration rates are not exceeded. The waste storage pond levels will be pumped down prior to November to allow storage during the winter months when the ground may be saturated or frozen and crops are not actively growing to take up nutrients. The waste is to be applied to the fields and crops listed in Table 1 within the nitrogen limits listed. Waste will not be applied in such a manner that results in waste runoff or over application of nutrients. Application rates must be based on current waste analysis and applied to actively growing crops. Waste must be analyzed as close to the time of each application as practical and at least within 60 days (before or after) of the date of application. Additionally, a representative Soil Fertility Analysis shall be conducted annually on each application site receiving animal waste. The results of these test shall be maintained on file for a minimum of three years. Proper records, including maintenance, repair and irrigation (waste application) records, shall also be maintained on site and in chronological and legible form for a minimum of three years. The Division of Water Quality Regional Office in Mooresville will be notified at 704-663-1699 as soon as possible, but in no case more than 24 hours following first knowledge of the occurrence of any of the following events: a. Failure of any component of the animal waste collection, treatment, storage and land application system resulting in a discharge to surface waters. b. Spillage or discharge from a vehicle or piping system transporting animal waste to the application sites which results in, or may result in, a discharge to surface waters. c. Any deterioration or leak in a storage pond. d. Failure to maintain adequate storage capacity in a storage pond that poses an immediate threat to public health or the environment. e. Overspraying animal waste either in excess of the limits set forth in this plan or where runoff enters waters of the State. f. Any discharge that bypasses a storage pond. Also, refer to Required Specifications, Irrigation Calibration, and Waste Sampling. (attached) ANIMAL WASTE UTILIZATION PLAN Name of Farm: GEORGE L. PLESS & SONS DAIRY, INC. Facility Number: 13-10 Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Date: 7— U� Name of Manager (If different from owner): -Te v,y �les-s- Signature: Date: Z ` 7 — -2- 00 0 Name of Person Preparing Plan: Matthew J. Kinane Affiliation: USDA - NRCS Phone No.: 704-788-2107 Address (Agency): 715 CABARRUS AVENUE WEST CONCORD, NC 28027-6214 Signature: ,l�, Date: 01- 07-19oob �Ec E-:/VE-0VVIATER --~'/ «mC/KON Page 1 Producer: 8EORGE PLEGS & County: CABARRUS Address: 5901 Pless Road Kind of Operation: Dairy , Rockwell, NC 28138 (704) 782-2216 Type of Waste Facility: Waste Storage pond/solid set irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crops to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potential, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor Problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crap or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. / Page 2 The des' n of your waste management facility is based on the following: 150 animals X 4502.758* waste/animal/yr "= 675,4138 total waste produced. *based on cows on lot 75% of time (includes lot runoff) 150 animals X 9.68 lbs N/animal/year = 1,452 lbs. total N (4502.750/cow x 2.15 lb. N/1000G (test result)) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Your facility is designed for 352 days of storage. Therefore, it will need to be emptied every 12 months. The following acreage for waste application will be needed based on the - crop to be grown and surface application: Field( Soil | Crop | Realistic | Lbs N | Ac./ Lbs N | Month to � Type | | Yield | Per Ac| | Used | Apply ______/______/ T773 | OcB2 |Gm8rain /____________|________\ / Haylage | 35 |84.5| 2,958 !Nov 1-3 | EnB Xeb-April T473 / 4,5,7\ � ........... �......... T3340; ............. CuB2 !Corn / |---- _....... ... _|____| 110-15T Silaye 100 185.31 8,450 !May-- 1-6 | HwB !growing T478 1 VaB !Sorghum | Haylage 1 210 | > |season 4,5,7| | (where/substituted|for corW | | -----|------|-~-----~-|-----------/------- ------- |--------- T473 / CcB2 /Fescue / Pasture | 100 129.71 2,970 !Mar -June 1,2t | Ch | 3,6,8; | | !Sept -Dec T773 \ i 2b,4 | | | | | [ | | | *5189 lb. N (manure solids)+ __________________________________________ Total 1200 114,406 / 1452 lb. N above. p= Amount of N Produced i_hxhii� Surplus or 1=70261| This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements~ Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only �~addresses Nitrogen. Page 3 NARRATIVE OF OPERATION: GEORGE PUESS & SONS DAIRY The waste holding pond is designed for 352 day storage. Therefore it will require emptying every 12 months. Waste is to be applimd to fescue during Mar -June and Sept~ -Dec. Waste may be applied to corn or sorghum during the growing 5mason when needed for nitrogen benefits or pumped as needed for irrigation water as long am nitrogen limits and infiltration rates are not exceeded. Note: The waste in the lagoon must be maintained at or below the maximum liquid elevation. The volume of the waste holding pond 90,055 cu.ft. = 24.8 acre inches. (90,055 cu.ft. x 7.48 gal/cu.ft. / 27,152 gal/ac inch = 240 ac inches) With the system operating three 1.62 acre guns applying 0.36 acre inches/hr/head, the total application will be 1.08 acre inches per hour. At an operating rate of 1.08 acre inches per hour, the system will require 22.96 hours to empty the waste holding pond's 90,055 cu.ft. of storage, By operating the three guns for 3 hrs at a time, there will be an application of 1.08 acre inches per gun (and a total of 3.24 acre inches applied). After the system has operated for 3 hrs at a riser, each gun will be moved down the line to the next riser. 7.65 applications will be required, with the guns moved every 3 hrs, to completely empty the waste holding pond- The total nitrogen applied each time the lagoon is emptied (based on waste sample results of 2.15 The N /1000 gal) will be approximately 1448.2 lbs. (90,055 cu.ft. x 7.48 gal per cu.ft. = 673,611.4 gal. x 2.15 lbs N/1000 gal = 1448.2 lbs N) '-- The holding pond will be pumped down prior to or in early December to allow for storage during the winter months when the ground may be saturated or frozen and crops are not actively growing to take up nutrients~ The pond will be pumped as needed to provide adequate waste storage Or as needed for irrigation water on the growing crops during the times listed in the chart on page 2 and the attached annual application schedule. Soils for the fields used for application of liquid waste include; CcW-Cecil Bandy clay loam, 2 to 8 percentslopes, eroded Ch -Chewacla sandy loam, frequently flooded Soils for application of solids include; CcB2-Cecil Sandy clay loam, 2 to 8 percent slopes, eroded Ch -ChewacIa sandy loam, frequently flooded CuB2-Cullen clay loam, 2 to 8 percent slopes, eroded EnB -Enon sandy loam, 2 to 8 percent slopes HwB -Hiwassee clay loam, 2 to 8 percent slopes VaB -Vance sandy loam, 2 to 8 percent slopes Solids will be land applied an cropland and pasture listed in chart on page 2 that is not under irrigation coverage. There is more than enough Ian(,".[ available for proper disposal and utilization of waste produced. Care should be used if due to weather it becomes necessary to manually push solids into waste storage pond. Safety bar should be in place. Waste should be analyzed yearly and yearly soil samples are strongly encouraged to better utilize waste. Refer also to specifications guide 633-2b and attachment B on waste sampling for additional specifications. / Narrative of Operation, continued ~- ANNUAL APPLICATION SCHEDULE: Page 4 MONTH | APPLICATIONS / CROP TO BE APPLIED ON --------------------------------------------------------~------- JANUARY | 0 | ------------------------------------------------------------------- FEBRUARY | 1 | FESCUE, SMALL GRAIN ----------------------~------------~---------------------------- MARCH / ----------------------------------------------------------------- % | FESCUE, SMALL GRAIN APRIL | 1 | FESCUE, SMALL 8RAIN, CORN, SORGHUM ------------------------------------------------------------------- MAY | 1 | FESCUE, CORN, SORGHUM ____-____-_________________________~__________________________-_ JJNE | 1 1 FESCUE, CORN, SORGHUM ------------------~--------------------------------------------- JULY i 0 | ----------------------------------------------------~----------- AU8UST | 0 | ..... ..... ..... ... ----------..... SEPTEMBER| .... ....... ----~---~---- 1 1 .... ..... ------------------------------ FESCUE --... ..... ---..... ..... --- OCTOBER | ... .... .... ------------------------~------------------------ 1 | FESCUE ________________________________________________________________ NOVEMBER / 1 | FESCUE, SMALL GRAIN ------------------------------------------------------------------- DECEMBER | _..... .... 0 / _____________________________________________________ A minimum of eight applications per year is required to maintain proper storage volume in waste holding pond. Additional applications may be applied to maintain adequate storage or as needed for irrigation on growing crops. One application each month listed will provide adequate storage throughout the year under average conditions. Application Considerations: Special weather conditions should be noted when planning an irrigating. Wind, soil saturation levels, predicted rainfall events, etc. should be considered. Applications must be managed so as not to create runoff. THE CLEAN WATERS ACT OF 1977 PROHIBITS THE DISCHARGE OF POLLUTANTS INTO THE WATERS OF THE UNITED STATES. THE DEPARTMENT OF ENVIRONMENTAL HEALTH AND NATURAL RESOURCES (DEHNR) WASTEWATER MANAGEMENT SECTION, HAS THE RESPONSIBILITY FOR ENFORCING THIS LAW. ` WASTE. ...... .. . . REQUIRED SPE_CIFICATTQNS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues, ?, The Field Office must have documentation in the desi.-n folder that the producer either owns or has long term access to adequate land on which to property apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. ,Anima waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater. than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. a. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to Flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. Anima waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. ,Animal waste shall be applied on actively growing crops in such a manner that the crop is not da:={ ed by burning or smothering of the plant. This is an important consideration when- SWis,e, poultry or other ammonia rich waste is being surface applied. Surface broadcast solids or slurries may damage crops if leaf surtaces are matted. Generally waste should be applied such that no.more than 20 to —25 percent of [lie leaf area is covered. This sltou;d not normally be a concern where diluted, low nutrient waste is irrigated or surface broadcast from a liquids holding structure. Where crops arc severely damaged due to y tf fs r 4 � f t REQUIRED SPE-CIFICATIONS waste application, the plants cannot assimilate the nutrients and discharge of pollutants to surface waters is likely to occur. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". - Animal waste should not be applied on grassed waterways that discharge directly into water courses, and only then at agronomic rates provided the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to the one (1) toot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species. etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19. It animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge. pollution and erosion. 30. Waste l;andling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills, A regular maintenance checklist should be kept on site. Nor:h Cat. Agri -Waste Management Biological and Agricultural Engineering North Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF VAPID APPLICATION RATES James C. Barker* I. SAMPLE COLLECTION A. Semi -Solid Lot Manure i. Scraped directly from lot into spreader a. From loaded spreader, collect about 2 lbs of manure from different locations using nonmetallic collectors. ii. From storage a. Collect about 2 lbs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors. B. Liquid Manure Slurry i. Under -slotted -floor pit a. Extend a 1/2" nonmetallic conduit open on both ends into manure to pi: floor. b. Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lover end, remove and empty slurry into plastic bucket or nonmetallic container. c. Take subsamples from 5 or more locations or at least I quart. d. Mix and add about 3/4 pint to nonmetallic sample container. ii. Exterior storage basin or tank a. :lake sure manure has been well mixed with a liquid manure chopper-agi:acor pump or propeller agitator. • b, lake subsamples Erom about 5 pit locations, from agitator pump or from maz:;ra spreader and place in a plastic bucket. * Professor and Extension Specialist, Biological and Agricultural Engineering Department, North Carolina State University, Raleigh, NC. c..Kix and add 3/4 pint to a nonmetallic sample container. C. Lagoon Liquid i. Collect about 3/4 pint of recycled lagoon liquid from inflow pipe to flush tanks in a nonmetallic camp:a container. ii. From lagoon a. Place a small. bottle (1/2 pint or less) on and of 10-15, pole. b. Extend bottle 10-15' away from bank edge. c. Brush away floating scum or debris. d. Submerge bottle within 1' of liquid surface. e. Empty into a plastic bucket, repeat about 5 times around lagoon, mix, and add 3/4 pint to nonmetallic sample container. D. Broiler or Turkey bitter i. House litter a. Visually inspect litter for areas of varying quality, e.g., areas around feeders and waterers, and estimate percent of floor surface in each area. b. Take about 5 litter subsamples at locations proportionate to item a. E.g., if 20% of litter of similar visual quality is around feeders and waterers, take 1 subsample there and the other 4 subsamples from remainder of floor surface. c. At each location, collect licter from a 6" by 6" area down to earth floor and place in a plastic buckec. d. After 5 subsamples have been added co the bucket, mix, and add about•2-3 lbs litter to a nonmetallic sample container such as a 1-gallon freezer bag and seal. ii. From stockpile a. Take subsamples from about 5 locations at least 18" into pile. b. Mix, add 2-3 lbs to nonmetallic sample container and seal. \1 c II. SAMPLE PREPARATION AND 'TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Nand -delivery is moss reliable way of sample transzar. D. If mailed, protect sample container with packing material, such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: i. A&L Eastern Agricultural Lab, Inc. iii. Polyfoam Packets Corp. 762111hitepine Road 2320 S. Foster Avenue Richmond, VA 23237 Vheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 ii. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919)876-2351 iv. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414)563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. i. Address: North Carolina Department of Agriculture Agronomic Division P1anc/Waste/Solution Advisory Section Blue Ridge Road Center P.O. Box 27647 Raleigh, NC 27611 Ph: (919)733-2655 Attn: Dr. Ray Campbell U . Forward $4 along With the sample. iii. Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, ecc.) b. Livestock usage (swine -nursery, finishing: turkey -breeders, brooderhouse, grower, number flocks grown on litter; ecc.) c. 'Taste type (dairy -lot scraped manure, liquid slurry; swine -pit slurry, lagoc7 liquid, sludge; broiler - house litter, stockpile iv. Routine analyses performed on all samoles: N, P, K, Ca, Mg, Na, S, Fe, Hn, Zn, Cu, S v. Additional analyses performed upon request: D`i, Mo, Cd, Ni, Pb m _ Name of 5 y^ Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of now facilities will require a new certification to be submitted to the Division of Environmental Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface'' waters of the state from a storm event less severe than the 25-year, 24- hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Ownmr: Tplease print) Signature: ate: �� u Name of Manager (If different from owner): GiQnaturer ate: Name of Technical 8pectalist: (please print) Affi1iationu ' Address (Agency): F..5 i. g I'l a t.'l I— e D ate: y. a. 6sMI-iin I MMM r OF AGRICULTURIE u4:TuasA 1974 SOIL CONSERVATION SERVICE SOIL MAP 4 Owner �rrr �i��Ru ,... ._ Operator �•� County CA 1�.�RQa r ..._. State 4oil survey sheet (s) or code nos. = a Approximate scale Prepared by U. S. Department of Agriculture, Soil Conservation Service cooperating with C-,4 . veu r-5��1 _�`''� '� n Conservation District qqV tva. Y—::� �y p':.'.s. cD2 c82 .v -E''r r 3' D Ch fvc ;✓ �(i B• 4 m LGhY CCB2 h ,� Cu 2 Ert,r HWEr-77 COS .. r r1Gc4 En6 ` n wM yi td' 1 t'1 :D CuB2-- r'' •.nB ', {�aF 2a] Ce82 ." ^• -. �'� r-:r�.i" ... ;�s,{L. � , y �" ":�: .( CcB2 r "•ti�`•a 2 !ty:i' .li. ° / r`- r . �j 2f . � ' E1iD - rag aB �: '`�. : `- •y 3 CCB2 G°p ,a:, ,-rs `y, /.-.. ! a.4.«� AD J i`t. HwEt " ✓ - a „ r.:z,-fir cc2. r T Cca2 2a2t r� a pup?sY• r }• I' aF p .r .'•' i 'E���'\ k,,, ...y, rf'a :°i y i CUB2:. • � �• r `�. �rrZ k r �.- r �h � :1i 5.. CIS ' HWB :x r Cc82 * DltJI CeB2 +,� - r ,� I..Aa6.,:m. �•y"�:P�- •_ ? �` r1 'r!Q? ;'i.' • t. w .II f y" H CK, yY •F .: 3 i Hw8 •�.. !t.: je] )' ��Cu82 AUb2 v. Y 1 µ •S"! f i 'S HwWP`! s� CB2 >k � ' t�1-• CL �� •�r,:'. � g ti ar F3 r e� k; •i � 4^f�1y'Z., ` �yi� �,�P it, x , 'r• Rimer' i1� L / Y-'•'I• •Y ( I - �''- F % - �•'f GI1G /'1��,,•c: H 7wg y �Ud �; '�• � � lµ'!' o Hw8'. ,,�� '•. f .iyF,c Cu 'aCii ' Gr f�:• �w i*' '� ,r:' ?t EnD Y ---2 �r r 427 MeD Ertl CcB2 Cc82 .i m ,. CM ran. .. 'tiGe't. w , <• ,�.� p�;. �•: EnB Ya •i .. :w ''rr•-.. Hw0 Ch * 2�29 ;� •J • O 4 Cc82 Cu82'.• 1 tI Cu82 •w _ � � i a�.S CuQM C82�«c+ 2RRxC 2LWrION SYSTEM DES=GNS CHECKLIST FOR USE WHEN SYSTEM IS DESIGNED BY AN IRRIGATION SYSTEM SUPPLIER System Design and Plan from Irrigation Supplier �.1. Design data for pump selection and other components of the irrigation system (i.e., system pressure or total dynamic head calculations, hydrant spacing and type, type of gun and nozzle, slurry reel hose dimensions and length) -2. Product data sheets for system components (i.e., pump curve, reel performance data, gun performance table) 3. Plan drawing showing layout of irrigation system " 4. Complete materials list Field Office Technica1 Staff Adds _ the Following _ Items to the Design before submitting _to_ the_ appropriate Area_Engi_neerin9 Staff member (or field office —person having -the -proper job approval authority_)_ for _Review and Approval Map showing the proposed layout of the system from the lagoon, waste storage pond or pond to the crop fields 2. Waste utilization plan including a. specific information on sampling and test analysis -".b. test analysis results ~c. soils information (i.e., soil type, unified classification) `--d. application rate and annual application schedule '..e. crop(,$) to be irrigated AFTER REVIEW OF THE SYSTEM, YOU MAY BE ASKED TO PROVIDE FURTHER INFORMATION IF NEEDED BY THE REVIEWER IN ORDER TO COMPLETE AN EVALUATION OF THE SYSTEM. III GRA-MAC DISTRIBUTING COMPANY COMPLETE IRRIGA' SYSTEMS ROUTE 2, BUX 212 MOCKSVILLE, N. C. 27028 TELEPHONES: t - 1910f 9913-3232„ ✓ 19101 D90-3000 NC TOLL FREE 1-800-422.3.560 NAME Tl LGYliONL �a f 70 78a�89 _ MAILING ADD ESS CITY i-f ATE ZIP 5'9 o ! P-ess a j��Ys—I- II Nc— a �/3g SHIPPING ADDRESS CfTY STATE ZIP DATE OUOTEO VALID UNTIL TERMS FOB QUOTED DY 8- 4 QUANTITY ✓ DESCRIPTION UNIT PRICE AMOUNT lb 8 l�'I►�C —Nozz1 lCO3 C, P In 8,a_�pls—T - Co7!4 �3r�Q_i1 .._ -4- aoc .-._._ 1.oss�w�34�a ���,e � c yc�4,:Zod Our - ASS Lass 1Oa s 3 c fz-05 3.9 3 9-p S 67W N go Psi looa` -"1L ' ! 1900 `F+' a �, o PST 9-to / pS-T _ -- I, Ps-7 $ ,83 PS, _ �U� Fl-"L , Ds_ -7-1] H I� SD h D2_ K TAX I TOTAL 4Kr.K•A-JWC •�- -" L+. Sri Lam" rutii, - 71r.] or7 Jl7t3t3 NO.443 D@2 Kifco Slurry Pumps Models NT120S and FRT94/35 Puma Models: NT120S: Single stage, closed impeller centrifugal pump with a mechanical seal and integral gearbox. The wide design impeller is capable of passing a maximum 3/4" solid. Three gearbox ratios are available, they are for the following input speeds: 540rpm, 10OOrpm & 2000rpm. The 2000rpm pump is built to run direct from an engine and it rotates in the apposite direction to the PTO pumps. FRT94135: Single stage, open impeller, centrifugal pump with a mechanical seal and integral gearbox. The pump will pump most animal waste slurries except long fibrous material which must first be run through a chopper- The pump includes a stationary knife which will slice through. materials that ball up at the eye of the impeller_ The pump is very aggressive with the material being pumped. It is made from spheroidal graphite (SG) iron which is twice as strong and four times tougher than regular iron. The gearbox ratios are the same as those listed for the NT120S above, PTO Models are mounted on a two wheeled heavy duty cart, the large diameter wheels are 6.70 x 15 and run on ball -bearing hubs. Pumps mounted on carts are available with the PTO drive shaft only or fully fitted as described below: Unfitted Pumps include: Fitted Pumps as above plus: Bare Pump Pump Cart PTO Drive Shaft Discharge Fitting Heavy-duty Discharge Valve Suction Fitting clw Check Valve Priming Pump c/w Easy Flush Line Pressure Gauge Gauge Protector Fully fitted models have a 4" NPT discharge and a 6" Bauer style quick connector on the suction. roc. VW 3J Lti . ,W apw i•IHI. -► 71 10 b'(::1 JYfi�d NT1205`Nump Performance NO.443 003 250 200 PSI ISO 101) 150 100 HP so 0 PSI HP 50 100 ISO 200 2SO 300 350 400 450 $00 550 600 6SO GPM Performance and HP at full speed and full Impeller dia. (input speeds n $40, 1000, 2000 depending on the gearbox ratio) lncreesing the speed on the engine driven pump to 2200rpm will increase the pressure by 40 pal. Contact your local dealer or Kifco for details of horsepower and performance changes. ............... ■�r�rl�ii�i�ii■urii 10 so 100 150 200 250 300 3so 400 460 500 56a 600 650 GPM Curve A a Performance and HP at full speed and full impeller dia. (Input speeds w $40, 1000, 2000 depending on the gearbox ratio) Curve B a Performance and NP at 90% of full speed or at full speed with trimmed impeller. I WO S. Schroder Ava., PC. Bo: 367, Havana, IL 62644 Phone 3M$43.4429 Fax 3MS43." Mq a4 WOU d rusrr.n b ei.+44e...r not eaAof a.etm peed lh. patmnua ir.nn.im n ffs INkt i&w..a m usn awdtgm "w % pankUw Be.i mr*Aw& xad btM pftwn 4""ha ffa au a. N" m wm4 drat#tsms sl t.., OWN, WWW, ?L— Aw&A uda w =We, Sp.cftft�K wd "an u#W m nnryt.00A..u., artgssWID nWetn us.. A BIG, GUN° PEI"1 O CE TAB_.,jES U.S.: UNITS 100 SERIES BIG GUNS - 240 TRAJECTORY" 100 T TAPER BORE NOZZLES NOxzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle 5" 55" .6' 'a. 7" .75' A' As, 9" 1.0" P.S.I. GPM DIA. GAM DIA. GPM DIA. GPM DIA. GPM DiA. GPM qIA. GPM DIA, GPM DIA. GPM D[A, GPM DIA. 5g68 pS' 64 216, 74 225' a 235' 100 245' its 25a' 130 265' 150 273' 165 280' 204 30o' 725' 75 238' 88 250' Spa 263' 120 275' 138 283' 155 295' 177 302' 797 310' 243 338' 945' B3 258' 100 270' 117 283' 135 295' 155 308' 175 315' 201 328' EMMEM 223 335' 274 362' 110 76 265' 92 278' 11t 290' 129 303' 150 315' 171 324 195 335' 222 344' 247 355' 304 380' 'Available onty with F100 6 5H 100, 100 R RING NOZZLES 100 ON DIFFUSER NOZZLES PSI .71 RING GPM DIA .77 RING GPM DIA ,$I RING GPM DIA .86 RING GPM DIA Y ;.89 RING: GPM DIA' .03 RING GPM DIA -DORING GPM DIA a's ON GPM DIA 0.8 ON GPM qIA 0.7 ON GPM DIA 0.8ON I GPM DIA I k 40 66 206 78 212 111131011112 91 215 103 224 118 235 134 238 152 242 45 154 66 166 1 91 182 116 196 81 235 98 24D 110 245 125 260 141 270270 164 2z7�5 183 280 — — — 11 20 143 f8 Ix�rc60 8014 94 255 111 265 f27 275 18�9 305 211 315 100 105 270 124 200 1 142 29S 1 162 305 182 320 212 325 236 335 "The diameter o1 Ihmw Is aaorox1mal0ly 3%less for the 211 traloctory angle. 8% less for IM 150 SERIES BIG GUNS - 240 TRAJECTORY" 150 T TAPER BORE NOZZLES PSI, Nozzle ,7' GPM DIA. Nozzle .8" GPM DIA. Nozzin .9" GPM DIA. Nozzle 1.0" GPM DIA. Nozzle 1.1" GPM DIA. No An 1.2" GPM DIA. Nozzle 1.3" GPM DIA. 60 up 110 : 265' 143 285' 182 305, 275 346' 330 365' 385 380' 225 325' 80 12B 290' 165 310, 210 335' 260 355' 315 375' 380 395' 445 f i 410' 100 143 310' 185 330' 235 355' 290 375' 355 400' 425 420' 500 440' I 120 157 330' 2D4 350' 258 375' 320 395' 385 420' 465 440' 545 460' R RING NOZZLES P.S.I, Riny .66 GPM DIA. RIng .97' GPM DIA. Ring 1.08' GPM DIA. Ring 1,16' GPM DIA. Rin$ 1.26 GPM DIA. Ring 1.34' GPM DIA. Rin$ 1.44 GPM DIA. 60 fro 260' 143 280' 182 300' 225 315' 275 335' 330 350' 385 365' 8o 12B 280' 165 300, 210 320' 260 340' 315 360' 380 360' 445 395' 100 143 300' 185 320' 1 235 340' 290 360' 355 380' 425 400' S00 415' Mwl ago== gill 120 157 315' 204 335' 258 360' 320 360' 365 400' 465 420' 545 435' •'Th Hl-1., of Ih- Ie nnrl IT t.tV'7aA I.A. Oar thn P.1" lralarinry wAnIA. 200 SERIES BIG GUNS - 270 TRAJECTORY" 200 T TAPER BORE NOZZLES P,5.1. Nozzla 1.05" GPM DIA. Nozzle GPM DIA. Nozzle 1.2" GPM DIA. Nozzle 1.3' GPM DIA, Nozzle IA' GPM DIA. Nozzle 1.5" GPM DIA. Nozzle 1.6' GPM DIA. Nozzle 1,75' GPM DIA, Nozzle 1,9' GPM DIA. a 70 270 360' 310 380' 355 395' 415 410' 460 430, 555 450, 630 465' 755 495' 990 575' 90 310 390' 350 410' 405 425' 475 445' 545 465' 625 465' 715 505' as$ 535' 1005 555' 110 340 410' 390 430' 445 450' 525 470' 605 495' 695 515' 790 535' 945 $65' 11W 690, 130 1 370 425' 425 445' 1 485 465' 565 445' 1 655 515' 755 540' 860 560' 1 1025 590' 1 1210 620' 200 R RING NOZZLES 1 '/.' Rkng 1 W Ring Ring 1 %, Ring 1 "" Ring 1 rti' Ring 2' Ring (1.29" aclual) (IAA aclual} i1.56" actual► (1.66' actual) (1.74" aclual) (1.03" aclual} (t 93" actual) GPM DIA. GPM DIA. GPM DIA, GPM DIA. GPM DIA, GPM DIA. GPM DIA. 455' 355 410' 1 485 445' 1 545 465' 1 530 485' 725 500' 925 520' 985 milli diameter of throw Is approximately 2% less for the 24° tra}octory angle. 5% Ioss for the 21 v Trajectory angle. The DIG GUM° portormanco data has bean obtained under ideal lost cand4ions and may be adversely affected by wind, poor hydrauilc entrance conditions or other factors. Nelson Irrigation Corporation makes no representation regarding droplet condlllon, uniformlty, or application rain. solus �DA'(-Py Pip g- L T- 7 e 4� I �L --- Q.F _RA 5CA _QW— COD M- A A L I-J, G. 160c) Fo w tnq 4 7 S G �!n 0.- (0 31LO TOO �7 0 esi 0. Fo F- L� VJ I TH GOO l(.0 GPO3 0, 55hoo 3.�3 Fps I(a3 0. 57/100 4- 01 Fln's IT) Cr P 0157/ 00 00)(732-So EMERGE CY ACTION PLAY PHONE tiU,IBERS DWQ 72Y -- (2(a3 - 1(69 EyIERGENCY NIANAG-CMENT SYSTEM 2092 -014 z� SWCD— vRCS 70� -_79B -1.10( This plan will be implemented in the- -.vent that wastes from your operation are leakinz, averrlowina, or runnin, off sit-.. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for ail employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of darn. b. Pump wastes to Fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. IIake sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharze, d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems. houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation puma. c. flake sure no sicnon occurs. d. S[on all lows in the rouse. Clush sVst-.ms. QC ;0hd ae:)Ura[ors. Cam•__;itn�,� i,;. l'l�`�� z. Repair all leafs prior to restarting pumps. E: Le.ikage Crom bL'Ltiz �)r sidewall of lagoon. Otten this is set=,Ze as opposed 0 tlo%vitig leaks- possible action: a. Di; a small sumo or ditch away from the embankment to catch all seepage. put in a submersible pump. and pump back to [agcon. b. If holes are caused by burrowing animals. trap or rimove animals and fill holes and compact with a ciav type soil. c. Have a proressional evaluate the condition oC the side walls and lagoon bottom as soon as possible-. " Assess the extent of the spill and note any obvious damages. a. Did the waste reach anv surface waters") b. Approximately how much was released and for what duration? c. Anv damage noted, such as employee injury, fish frills. or property damage? d. Did the spill leave the property'? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal. business hours, call your DWQ (Division of Water Quality) - regional office; Phone - - After hours, emergency number: 919-t3-3942. Your phone call should include: your name. facility, telephone number, the details of the 'incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. instruct ELMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number - - and local MRCS office for adviceltechnical assistance phone number - - Y: If none of the above works call 9l l or the Sheriff's Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site dama,-Ye. a. Contractors Name: b. Contractors .-address: O V 0 Pd, c. Concmcrors Phone: _ �` - F9 G *7 ih&1vi v Awr4, e- t, b: Contact Elie technical specialist %v[iQ certified the lagoon s VRCS. Con,ultinl-? Entzineer, etc.) a. `rame:1hTT_ Kitj&4je i - JR(-s b. Phone: o `T - 21 gg 1: Implement procedures as advised by D%VQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste rnatta_?rnent plan to keep problems with release of wastes from happening :wain. Daily Farm Waste Management Odor Control Checklist 01ifs CT--- U511's to Allillimize Udur �Sile Sperilic h actim — -I ;tllilcEC':ttl • Daily 11!(ouctiuli Vegetative or wooded buffers Recommended best management practices i600djudgamitand commonsense Paved loin m bale alley Wet ni;nnile-coveted surfaces —VSciape or Ilush daily S!!1 laces C. Promote drying with proper venlilalimi 1-7 Routine checks and maititcuaticc on malerei s, Plhauts. pipes, stock tanks Ilcd(Ic(i alcas UI ille Cr Promote drying with proper ventilation ------"- • t'rnlial micloblal decomposition ItClllace %vet or bedding, i�ittnlIIC fill' StaCk,S • 1"110al mict(lbial decumpusitioll Provide liquid drainage for Muted immine --� -- - - " 1;a11: t I I I"aciII I';utial miciobiat (Iccompositimi ; f:1 Hollom or slid-Icvel loading- 5m lace • Mixing while filling ; [] 'I"altk covers • Agitation Micl% emplying 0 sin surface mats or solids; hii , imin iui runoff and liquid additions Cl }Hate only prior to manure removal Ili'ovcn biological additives or oxldalils µ4CtElni!' I'aSlll SmI;ICCS llmtlai miciubial ducumpositiun Cl Liquid drainage hum settled solids • Mixilig -while tillilig O Remove solids regularly • Agilalivii when emptying �hiamllc, stony or sludge Agitation when spicading 0 ,Soil injection of slurry/sludges SITtc-ndcl (mlICIS • `Iublde gis Cmissiolis I/Wash residual manure from Spreader after use ❑ Proven biological additives or oxidants t 111cn1'CICCI ImIIIIIIC, aV olalilc gas Cmissions while �❑ oil injection orslurrylsludges CI11111' III Shiduc I11I field (flying I ll incorporation within 48 hrs [ul lilccs Sprcad in thin uniform layers for rapid drying O Proven biological additives or oxidants __ FItlt11 tarlkS 0 _ A!gilalion of recycled lagoon ❑ l�lusli Iank covers; Iiquid while links arc filling O Extend fill lines to near bottom of tanks %vilh anti -Siphon Vents 0111cidc thin Cnitcctipll + Ag.ilation dining wasicivater ❑ Box covers Q1 jiuldiml Iluxes Cuilveyalice A MQ( 'C1111)C1' 1 I , 1996, Page I • 1 a ISI1'IPs tV M1k1111117,C Udgl' ------51tC ti11eC1I1C P19CtICC'S L.an[e 1A StnHow, Autim daring smip Muk ❑ Sump tank covers - lilling:and diawdown Ad of Aanalliltcs at 0Agilakni dming waslewaler © I;xtClad diSCIl;1fgC l)Uml 6r1)g1CS alildCliaCatli I;tgMIT conveyance " Igoon liquid level ^I;•1p"m sm18CO • v!)1:1 & pis anhshm; EET 11 Uper lagoon liquid capacity; • 131Ulogic;ll mixing; Irrect Lagoon startup procedures; • Agitation LI IViiillllllnll surface area -to -volume ratio; 0 Millimuni -agitation When plunging; 0 Mechanical aeration; ❑ Proven biological additives 1ri igalimi sprinkler • I11g11 fit CssulC agitation; II Irrigate on dry days wish little or no wjud; nozzle 6 WhW dolt M�MI11jEllulil rcComuien(lc(I operating procedure; ❑ Pump intake near lagoon liquid surface; np Roiu second -stage lagoon; I Lush residual manure from pipes at end or slurry/sludge pumpings Ocad .116111.1IC • Carc,15C decomposition I°]'/oiler disposition of carcasses T� _ Ct;na(linc W am around • Improper drainage; Grade ;and Landscape such that lvnWr (hnins facilities 0 Microbial decomposition ol, may from facilities organic 1naller Mud hacked onto public Poorly maintained access roads CT' Darn access read maintenance roads from fails access Additional Infol elation (:attic manure N'1nn;lgcmcnl ; 0200 Rulel13MI1 Packet Why Educadonnl Unit Idanore Fdaungcnlcni System - Lake Wheeler Road field Laboratory ; EBAL 209-95 Lagoon Design and ManagcmCnt firr Livestock Manure Ticalment and Storage ; CHAR 103-83 Ntanagcuicnl of Dairy WastC(vatcr ; Ii13AI; 106-83 C alil*lnlivil of Manure and Wasiewalcr Application Equipment ; EBAC Fact Sheet 11"Knllce (,Uncmns in MOW Manure MunagcnimW Odors. and I'Iics ; PROM, 1995 Conference Proceedings Available hom : NCSU, County Lxtciasion Ccnkr NCSU - IiAE NCSU - BAI; NCSU - BAC NCSU-BAE I'lorida Cooperative ExIctisiun 1996, Pagc 2 i i Insect Control Checklist for Animal Operations B 11's to Control litsce(s Site Spccifit 1'racticcs Liquid Systems — - - t-tuxh Acc mudaliori of solids ❑ Flush system is designed and operated sufficiently to remove acctill tuImed solids front utters as designed. Ci ltcnrove bridging of accwurilatcd solids at La"mil s ,uid his cl osled Solids IT Maintain lagoons, scilling basins and Nils whcic pest breeding is apparent to niiiiiutize (lie crusting of solids to a depth of no more than G - Unclies over more than 30% of surface. Exccssivc Vcgclalivc 0 Decaying vegebition Q' Maintain vegetative control along banks of [�ru�titlt lagoons and other impoi Winents to prevent accumulation of decaying vegetative matter along waler's edge on intpomidnicnl's perimc(er. Dry Sysicros 17ecdcrs FCC([ Spillage Er Design, operate and maiulain feed systems (e.g., bunkers and troughs) to minimize llte cumulation of decaying wastage. Clean up spillage on a miline basis (e.g., 7 - I U day interval during summer; 15-3U day interval - _ during winter). - -- - - — Fmi Storage Accumulations of feed icsidtic5 Ef Reduce moistitre accumulation within and around immediate perimeter of feed stooge areas by insuring drainage away from site anchor providing adequate containment (e.g_, covered bin for brewer's grain and similar high moisture grain products). f7 hispect for and remove or break up accumidaled solids in tiller strips around feed storage as heeded. ANTIC - r1ovent6cr 11, 096, Page I SonscC Cause l31l11's lV Ct)ulrol Illsccls site — - Specific I'lactices Animal I loldiag Aic.v; • Accllltiukitlons of animal wastes r'litllill, lo1V areas that flap) 11io15tnrC along and Iccd wastage Icnccs and other locations where waste accumulates and disturbance by aninsals is llninurl. i�faintain fmcc rows and filter skips around animal holding areas to minimin accumulations of Wastes (i.e., inspect for and remove or break lip accumulated solids as _ eded). DIN. 16I:iilme Handling 0 nccumulMions of aninntl Nvastcs Ef Remove spillage on a routine basis (e.g., 7 - 10 S�'�te111S day interval during summer, 15-30 day interval during 1vinter) where I enure 1s loaded lur land Xlicationor disposal. ovide I -or adequate drainage around InalirMC stockpiles. O Inspect I'm and remove or break up accumulated wastes in filter Slt'il)S arorilld stockpiles nud mamire handling areas as needed. Fm nuuc infointation c11111act the Cooperative Extelisioll Sel vice, Department or Entomology, Box 7613, North Carolina State Universily, Raleigh, NC, 27695-7613_ AN11C" 11111er 11, 1996, Page 2 r� ylortality Managernent Methods (check; which method( s) are brim, impiemente l i J Burial three feet beneath the surface of the ground 5xiihin 24 hours atter knowledue of the death. The burial must be at least 300 feet tram Inv flowinu 'ream or public body of water. Rendering at a rendering plant licensed under G.S. 106-163.7 .J Complete incineration :1 In the case of dead poultry only. placing in a disposal pit of a size and design approved by the Department of Agriculture .-t Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) Deu::niher M', E 990