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HomeMy WebLinkAbout270030_PERMIT FILE_20171231SMITHFI'ELD-CARR❑LL'S FARMS FARMS NO, 27-30 ' NCDENR ID 66-30 ST, RT, 1201 N❑RTHAMPT❑N CO. Jft- k � 600 0 Soo 1600 2400 S800' V STATE OF NORTH CAROLINA' Department of Environment and Natural Resources Raleigh Regional Office FILE ACCESS RECORD SECTIO (V _ _ DATE/TIME NAME Pi.REPRESENTING Guidelines for Access: The staff of the -Raleigh Regional Offrce is dedicated to making public records in our,custody readily available to the public for review and copying. We also have the responsibility to the public to safeguard these records and to carry. out our day-to-day program obligations. Please read carefully the following before signing the form. 1: Due to the large public demand for file access, we request that you call at least a day in advance to schedule an appointment for file review so you can be accommodated. Appointments are scheduled between 9:00 a.m. and 3:00 p.m on Tuesday Wednesday and Thursday. Viewinq time ends at 4:45 p.m. Anyone arriving without an appointment may view the files to the extent that time and staff supervision are available. 2. You must specify files you want to review by facility name or incident number, as appropriate. The number of files that you may review at one appointment will be limited to five. 3. You may make copies of a file when the copier is not in use by the staff and if time permits. Cost per coon is $0.05 cents for ALL copies, front and back will be $0.10 cents per cony. Payment is to be made by check, money order, or cash in the administrative offices. 4. FILES MUST BE KEPT IN THE ORDER YOU RECEIVED THEM. Files may not be taken from the office. No briefcases, large totes, etc: are permitted in the file review area. To remove, alter, deface, mutilate, or destroy material in one of these files is a misdemeanor for which you can be fined up to $500.00. 5. In accordance with General Statute 25-3-512, a $25.00 processing fee will be charged and collected for checks on which payment has been refused. 6. The customer must present a photo ID, sign -in, and receive a visitor sticker prior to reviewing files. FACILITY NAME COUNTY 1. �10 r' qD R 9,0 t r�� —�jp� _ AW 2. i i fr A6J5 Co 00 3 a m5 a 7--3�a'j 3. 4. 5. i at a an Name of Firm/Business Date Plea a ach a business card to this form if available Time In -7 /3 FIR, Time Out ANIMAL FACILITY ANNUAL CERTIFICATION FORM S NorthHampto f Certificate of Coverage or Permit Numbe NCA266030 County n Year 2006 Facility Name (as shown on Certificate of Coverage or Permit) 27-30 Operator in Charge for this Facility Terry McClintock Certification # 27441 Land application of animal waste as allowed by the above permit occurred during the past calendar year 0 YES NO. If NO, skip Part I and Part 11 and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I: Facility Information: 2. 3. 4. 5. 6. Total number of application = Fields X� Pulls in the Certified Animal Waste Management Plan (CAWMP): 32 Total Useable Acres approved in the CAWMP sn5.An Total number of = Fields F 7X Pulls on which land application occurred during the year: 30 Total Acres on which waste was applied 302.2e Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 41,714.00 Total pounds of Plant Avail Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 102,889.50 Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year: Annual average number of animals by tvne at this facility rttirinn the nrevinim vear can to Feede Feeder to Finish Farrow to Farrow to 1. Farrow to We to goer stud GillsComm, Total Average Wean Feeder Finlah Finish Nursery 4,000 4,000 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest NIA -- — - - Smallest NIA i (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers.) 8. Facility's Integrator if applicable: Murphy -Brown, LLC Part II: Facilily Status: RFCr-I'V'ED t -D�_, ) r !,IVv,o AQUIr=ER RRt Tr^')-,r [L' _iJ�(i N MAR 0 1 C-UI./i IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during Des. XZNa the past calendar year. 2, The facility was operated in such a way that there was no direct runoff of waste from Des X❑No the facility (including the houses, lagoon/storage ponds and the application sites) during the. past calendar year. See Attachment for Explanation 3. There was no discharge of waste to surface water from this facility during the past X❑yes []No calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during x es Do the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the x❑Yes []No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. ❑X 1'es ❑ 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon i❑ es ❑No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. B. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. x❑Yes ❑No 9. Annual soils analysis were performed on each field receiving animal waste during the X❑yes [:]No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar year? X Yes ❑No 11. All required monitoring and reporting was performed in accordance with the facility's ❑x Yes ❑No permit during the past calendar year. 12, All operations and maintenance requirements in the permit were complied with during ❑yes DEN the past carlendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. See Attachment for Explanation 13. Crops as specified in the CAWMP were maintained during the past calendar year on all ❑X Yes Do sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were ❑X Yes ❑No maintained during each application of animal waste during the past calendar year. I " l certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering in information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Murphy - Brown, LLC Permjttee N and Title l pe or print)' Sign Date a Date Signature of Operator in Charge (if different from Permittee) .t r, _ ar. ,� Est • ' _ _ v ---w _-' is re `may '` ...�a .. Murphy -Brown LLC Sludge Survey Form '\ppendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number: V 7 B. Lagoon I.D. Number: 2ZP— C. Person taking measurements: Staff D. Date of Measurements: 2/2/2006 E. Methods/Devices used for measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside top of bank): 2 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 2 acres x 6 = 12 , with max. of 24. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 19.2 inches b. Stop Pump Level: 31.2 inches c. Current Freeboard Level: 113 inches I. Distance from the max. liquid level to the the present liquid level: 93.8 inches J. Distance from the max. liquid level to the min. liquid level: 12 inches K. Distance from the present liquid level to the min. liquid level: Q,6�82eet L. Distance from the present liquid level to the lagoon bottom: 7.75 feet M. Distance from the present liquid level to the top of sludge: 4.92 feet N. Average thickness of sludge layer: 2.83 feet O. Thickness of existing Liquid Treatment Zone (M minus K): 11.73 f (Note: If O is less than 4 feet, a sludge removal and utilization plan is requir by N.C. DWQ.) Completed by: i gnature: Date: Original: 5/1/04 Retention: 5 years Page 1 of 2 Annual 51uds��I:, S_ i.ii>I�wey Data Sheet Farm FARM NAME ml urc �l 32u,,,J _ LC L DATE Z- FACIILITY NUMBER _ LA(.00N I.D.: ,22 — (' STAFF GAUGE READING = /45 f� �1 (A) GRID POINT N (B) (A) WATER DEPTH I (C) DISTANCE PROM LIQUID SURFACE,'O i )P OF (a) MINUS (C ) THICKNESS OF SLUDGE 1 j`SLUDGi a P, 677 i 3,3 13 14 16 17 1 B . 20 21 22 23 24 ...� NOTE: ALL SLUDGE MEASURLMbN I Z IN rat: I uwm�wmeaw�. O i 9,6 ��• D �2, D .0 � � 8, S 1. .� / 2 �4'�,d :4,L-5 Retention; 5 years Orioinal, 51VO4 Murphy -Brown LLC Sludge Survey Form 1ppendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number: B. Lagoon I.D. Number: C. Person taking measurements: D. Date of Measurements: ---- ----E—..--Methods/Devices usedformeasurement of:. 27-S Staff 2/2/2006 a. Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside top of bank): 1.66 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 1.66 acres x 6 = 9.96 , with max. of 24. i H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 19.2 inches b. Stop Pump Level: 163.2 inches c, Current Freeboard Level: 93 inches I. Distance from the max. liquid level to the the present liquid level: 73.8 inches J. Distance from the max. liquid level to the min. liquid level: 144 inches K. Distance from the present liquid level to the min. liquid level: 5.85 feet L. Distance from the present liquid level to the lagoon bottom: 7.00 feet M. Distance from the present liquid level to thetop of sludge: 6.60 feet N. Average thickness of sludge layer: 0.40 feet O. Thickness of existing Liquid Treatment Zone (M minus K): 0.75 feet (Note: If O Is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWQ.) Completed by: z , 1, signature: Date: Original: 511/04 Retention: 5 years Page 1 of 2 Murphy -Brown LLC Sludge Survey Form Appendix 2. Sludge Survey Data Sheet Facility Name: NCA209129 Lagoon I.D. Number: 27-S Grid Point Distance from liquid surface i Distance from liquid surface Thickness of Number-- to to -of-slud e-la er ft: - to lagoon -bottom-ft: -- ---- Sludge- Laer- (ft.-)- 1 7 7.5 0.5 2 6.5 6.5 0 3 7 7.5 0.5 4 7 7.5 0.5 5 6.5 6.5 0 6 7 7.5 0.5 7 7 7.5 0.5 8 6 6.5 0.5 9 6 6.5 0.5 10 6 6.5 0.5 91 12 13 14 15 16 17 18 19 20 21 22 23 24 Average 6.60 7.00 0.40 Retention: 5 years Page 2 of 2 Original: 511104 Annual Slud ILA!. S i,mrv_ey Data Sheet Form c� FARM NAME [ U Z(� C1-� C C DATE, Z FACILITY NUMBER _ _ LA(--OON I.D.: c --S STAFF GAUGE READING (A) ARID POINT N SB) 1..11. {A) WATER DEPTH �) DISTANCE 8ROM LIQUID SURFACE70 i )P OF SLUDG, (8) MINUS (C ) THICKNESS OF SLUDGE 2 3 , 4 r a d 10 11 _...:� 12 _._. 13 r 14 •-' 16 17 --------------- 19, ^..,.. ------------------- 20 2124 _.M. ------------------ 22 23 IMp.Y_I . Al.l��r NOTE: ALL SLUDGE MEASUREMENTS W PEET :' CCU 7.5 v '4ZO 0,,rr:s Retention: 5 years Oriainal; 511104 Murphy -Brown LLC Sludge Survey Form ippendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number: B. Lagoon I.D. Number: 28-P C. Person taking measurements: Staff D. Date of Measurements: 212/2006 _ --E. -Methods/Devices-used-for-measurement-of:-.-_..- _.._ _.. .....__.___ a Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the.lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside top of bank): 2 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 2 acres x 6 = 12 , with max. of 24. H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 19 inches b. Stop Pump Level: 19 inches c. Current Freeboard Level: 26 inches I. Distance from the max. liquid level to the the present liquid level: 7 inches J. Distance from the max. liquid level to the min. liquid level: 0 inches K. Distance from the present liquid level to the min. liquid level:-0.583333 feet L. Distance from the present liquid level to the lagoon bottom: 9.50 feet M. Distance from the present liquid level to the top of sludge: 5.50 feet N. Average thickness of sludge layer: 4.00 feet O. Thickness of existing Liquid Treatment Zone (M minus K): 6.08 feet (Note: If O is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWQ.) Completed by: � Signature: Date: Original: 511104 Retention: 5 years Page 1 of 2 Murphy -Brown LLC Sludge Survey Form Appendix 2. Sludge Survey Data Sheet Facility Name: NCA209155 Lagoon I.D. Number: 28-P Grid Point Distance from ii uid surface Distance from liquid surface Thickness of Number to to 'of stud a la er ft: _­ to la oon bottom (ft;y---- Slud a -La er ft: -___._ 1 8.5 9 0.5 2 9 9.5 0.5 3 2.5 10 7.5 4 3 10 7 5 5.5 10 4.5 6 8.5 9.5 1 7 8 9.5 1.5 8 6 9.5 3.5 9 4 9.5 5.5 10 4.5 9.5 5 11 3.5 9 5.5 12 3 9 6 13 14 15 16 17 18 19 20 21 22 23 24 Average 5.50 9.50 4.00 Retention: 5 years Page 2 of 2 Original: 511104 h.• Annual udgIic:,! S•i.}iirway Data sheet Form FARM NAME. 96',-2Af-(/ ��O�.,JCC� DATE. Z - Z- G FACILITY NUMBER_ LA(-,OON I.D.: ! �D Aq STAFF GAUGE READING = 1 fA) fB) (g) MINUS (C ) ' i:18TANCEHROML14UlD GRID POINT N (A) WATER DEPTH SURFACE TO i )P OF SLLiDGi THICKNESS OF SLUDGE 2 4 i� O _. 7, C) --- - -- $ 10 12 :.T.., W .• v 13 14 17 ! 19, 21 22 23 24 ,.dam.... ,.,.....��.� rvv I C : ALL OLULAUC: MCnCIUMCMCir 10 nv r-Cr-: P rrnw�nm+uam 3,6 S 5 �I .n,.h.r.ruino5, r nu+��• ` -A teterition: 5 years Oriaina4: 511104 Murphy -Brown LLC Sludge Survey Form Appendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number: VA 28S B. Lagoon I.D. Number: 28 C. Person taking measurements: Staff D. Date of Measurements: 2/2/2006 E. Methods/Devices used for measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside top of bank): 2 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 2 acres x 6 = 12 , with max. of 24. �. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 19.2 inches b. Stop Pump Level: 140.4 inches c. Current Freeboard Level: 83 inches I. Distance from the max, liquid level to the the present liquid level: 63.8 inches J. Distance from the max. liquid level to the min. liquid level: 121.2 inches K. Distance from the present liquid level to the min. liquid level: 4.78 feet L. Distance from the present liquid level to the lagoon bottom: 6.00 feet M. Distance from the present liquid level to the top of sludge: 5.42 feet N. Average thickness of sludge layer: 0.5B feet 0. Thickness of existing Liquid Treatment Zone (M minus K): 0.63 feet (Note: If O is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWQ.) Completed by: °gnature: Date: Original: 5/1/04 Retention: 5 years Page 1 of 2 Murphy -Brown LLC Sludge Survey Form Appendix 2. Sludge Survey Data Sheet, Facility Name: Lagoon I.D. Number: VA 28S 28 Grid Point Distance from liquid surface Distance from liquid surface Thickness of Number to -top -of slud a -la er- ft: -----. -to-la oon.bottorn.. ft,-------- Sludge La .er.. ft. _.___.. . 1 5 6 1 2 5.5 6 0.5 3 5.5 6 0.5 4 5.5 6 0.5 5 5.5 6 0.5 6 5.5 6 0.5 7 5.51 6 0.5 8 5.5 6 0.5 9 5.5 6 0.5 10 5.5 6 . 0.5 11 5.5 6 0.5 12 5 6 1 13 14 15 16 17 18 19 20 21 22 23 24 Average 5.42 6.00 0.58 Retention: 5 years Page 2 of 2 Original: 511104 A- T -ALAI ,. �.. vlLill. V V ti.,R ll, N 1 Annual�Sludi1((:! St,= Data heet Form FARM NAME /y1Ui��f%/ U/ZU� _ LC DATE U FACILITY NUMBER _. LAc .00N J.D.: STAFF GAUGE READING (A) GRID POINT N (�) ........ (A) WATER DEP1•li ..., (G) ^ DISTANCE FROV LIQUID SURFACE mO f')P OF SLUDGi (6) MINUS (C ) THICKNESS OF SLUDGE 5 —� a , 9 �-- — 10 5 12 13 — 14 •—• 16 18 17 18 -- 20 21 22 23 24 ., NOTE: ALL SLUDGE MEASUREMENTS 1N F. c`.: T Iwalxwalllarnr 6 C) I o 5 G, b s5 I l Nrl�n..Ix ut.11l r M 111� Retention: 5 years 0hoinal. 5/VO4 Mur.phy-Brown LLC Sludge Survey Form ,ppendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number: B. Lagoon I.Q. Number: C. Person taking measurements: D. Date of Measurements: --- ---E.---Methods/Devices-used for -measurement -of: -- 29-P Staff 2/2/2006 a. Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside top of bank): 2 acres G. Estimate number of sampling points: a. Less than 1.33 acres: use 8 points i b. If more than 1.33 acres, 2 acres x 6 = 12 , with max. of 24. H. Conduct sludge survey and record, data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 19.96 inches b. Stop Pump Level: 25.4 inches c. Current Freeboard Level: 24 inches 1. Distance from the max. liquid level to the the present liquid level: 4.04 inches J. Distance from the max. liquid level to the min. liquid level: ` 5.44 inches K. Distance from the present liquid level to the min. liquid level: 0.116667 feet L. Distance from the present liquid level to the lagoon bottom: 10.71 feet M. Distance from the present liquid level to the top of sludge: 7.38 feet N. Average thickness of sludge layer: 3.33 feet . O. Thickness of existing Liquid Treatment Zone (M minus K): 7.26 feet. . (Note: If O is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWQ.) Completed by: Signature: Date: Original: 511104 V Retention: 5 years Page 1 of 2 Murphy -Brown LLC Sludge Survey Form Appendix 2. Sludge Survey Data Sheet Facility Name: NCA209153 Lagoon I.D. Number: 29-P Grid Point Distance from liquid surface Distance from liquid surface Thickness of Number to top of slud a l�ft. --.__ to la oon Gott-6h!" ft: ___ --- SIud e-Layer, #t: 1 9.5 12 2.5 2 9.5. 11.5 2 3 7.5 10.5 3 4 6 10.5 4.5 5 7 11 4 6 9 11 2 7 8 10 2 8 5 10 5 9 7 11 4 10 6 11 5 11 7 11 4 12 7 9 2 13 14 15 .16 17 18 19 20 21 22 23 24 Average 7.38 10.71 3.33 Retention: 5 years Page 2 of 2 Original: 511104 Annual Sludip.-I!_SI,vivey Data Sheet Faun FARM NAME A//G,Z�77_ 420 _L, �_. DATE Z - Z - 06, FACILITY NUMBER.- LAc,OON I-D.:- STAFF GAUGE READING (A) GRID POINT N (B) (A) WATER DEPTH (t;) {DISTANCE HHOM LIQUID SURFACE TO i )P OF SLUOGi (B) MINUS (C ) THICKNESS OF SLUDGE 2 Z. C� B v __ ' b 6 , D sl� --_- 10 . D Gr o Sr v �,C) .n 12 - 7. Z. d 13is 14 16 17 19, 20 21 22 23 24 NOTE : ALL SLUDGE MEASUREMENTS (IV FEET �~ /4 0 irro io� v 1 7r o 9'S z 9, o Iry /4'40 ii w�1. M1RRI�� Retention; 5 years Ohainal; 511104 Murphy -Brown LLC Sludge Survey Form ,ppendix 1: Lagoon Sludge Survey Form A. Farm or Permit Number: B. Lagoon I.D. Number: C. Person taking measurements: D. Date of Measurements: 29-S Staff 2/2/2006 — -E .-Methods/Devices-used-for-measurementof: -- -..- - - - - --- a. Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside top of bank): 1.5 acres G. Estimate' number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 1.5 acres x 6 = 9 , with max. of 24. H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 42 inches b. Stop Pump Level: 186 inches c. Current Freeboard Level: 108 inches I. Distance from the max. liquid level to the the present liquid level: 66 inches J. Distance from the max. liquid level to the min. liquid level: 144 inches K. Distance from the present liquid level to the min, liquid level: 6.5 feet L. Distance from the present liquid level to the lagoon bottom: 9.67 feet . M. Distance from the present liquid level to the top of sludge: 8.67 feet N. Average thickness of sludge layer: 1.00 feet 0. Thickness of existing Llquid Treatment Zone (M minus K): 2.17 feet (Note: if O is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWQ.) Completed by: f Signature: Date: Original: 511104 Retention: 5 years Page 1 of 2 Murphy -Brown LLC Sludge Survey Form Appendix 2. Sludge Survey Data Sheet Facility Name: NCA209153 Lagoon I.D. Number: 29-S Grid Point Distance from liquid surface Distance from liquid surface Thickness of Number to top of sludge layer ft. to la oon bottom ff Y--- Slud a La —F ft: 1 6.5 8 1.5 2 7.5 9.5 2 3 7 9 2 4 9.5 9.5 0 5 9 9.5 0.5 6 9 9.5 0.5 7 9.5 10.5 1 8 10.5 11 0.5 9 9.5 10.5 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average 8.67 9.67 . .1.00 Retention: 5 years Page 2 of 2 Original: 5/1104 .4_ • ,i,%►i .�. .I.JLJk- -P' .•aLrJ� Y :F r �� t.aw.l Its Annua! Slud jLi:I, 5_'wavoy Data Sheet Farm FARM NAME ��f 4 2r`? fi IZU r� r✓- L G ELATE 2 Z ^d Y FACILITY NUMBER_ -_•, LAr LOON I_D.; / ' S STAFF GAUGE READING (A) GRID POINT N (B) (A) WATER DEPI'Il (C) DISTANCE PHOM LIQUID SURFACE TO i .?P OF SL}DGi (B) MINUS (C ) THICKNESS OF SLUDGE 2 Z, v a 8- 7 s� , -- --- -- 9 12 14 15 ,.......,_ ...__,_... .... 1818 .................... 17 _,.. 20 21 __.. _._.. 22 2324 ........._ ..,_._ I �IlwalaM�! �n.tvtn NV It ; ALL J'LUIJUt: MCA Cf UKt: M VV I J IIN f't]_: f mwm Kau m wl m w�llww.lww�w��+. 5 0 /b.s MlvnN..v NSINNI NI!lItl�IF• Retedon. 5 years oriainai, 511104 Murphy -Brown LLC Sludge Survey Form "ppendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number: B. Lagoon I.D. Number: C. Person taking measurements: D. Date of Measurements: -----E:-MethodslDevices used for- measurement- of:--- -- - -- - -- 30-P Staff 2/2/2006 a. Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside.top of bank): 2.5 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 2.5 acres x 6 = 15 , with max. of 24. H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 18.96 inches b. Stop Pump Level: 25.2 inches c. Current Freeboard Level: 27 inches I. Distance from the max. liquid level to the the present liquid level: 8.04 inches J. Distance from the max. liquid level to the min. liquid level: 6.24 inches K. Distance from the present liquid level to the min. liquid level: -0.15 feet L. Distance from the present liquid level to the lagoon bottom: 14.67 feet M. Distance from the present liquid.level to the top of sludge: 9.73 feet N. Average thickness of sludge layer: 4.93 feet O. Thickness of existing Liquid Treatment Zone (M minus K): 9.88 feet (Note: If O is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWQ.) Completed by: • Signature: , Date: a� Original: 511104 Retention: 5 years Page 1 of 2 Murphy -Brown LLC Sludge Survey Form Appendix 2. Sludge Survey Data Sheet Facility Name: NCA2209170 Lagoon I.D. Number: 30-P Grid Point Distance from liquid surface Distance from liquid surface Thickness of Number to to of sled le la er ft: --- to la oon >?atfoiri ft: - -- - Sludge- Laer ft: 1 5.5 12.5 7 2 7 16 . 9 3 12 16.5 4.5 4 12 15 3 5 7 15.5 8.5 6 7 12.5 5.5 7 9 13.5 4.5 8 10 15 5 9 13.5 16.5 3 10 7 16 9 11 12 14.5 2.5 12 11.5 15 3.5 13 11 14 3 14 12 14.5 2.5 15 9.5 13 3.5 16 17 18 19 20 21 22 23 24 Average 9.73 14.67 4.93 Retention: 5 years Page 2 of 2 Original: 511104 JLVJLLJ JL .PJLJII.I ".ILOJL"'VVA.1l.t.a _ l ,Annual Siud��l�.; S_ �.urvey Data Sheet Form / FARM NAME /i!(Cl/Zf%ff �,SOW itl G L �- DATE Z 2 - 0 S� FACILITY NUMBER LAr,00N I.D.:1s,V STAFF GAUGE READING —2 (A) GRID POINT N (B) • •• ••_ (A) WATER DEPTH ••(G) - DISTANCE fIROM LIQUID SURFACE PTO i )P OF SLUDGr (8) MINUS (C ) THICKNESS OF SLUDGE 3 — -- / Z=---� 4 — -- a / . U /o• a S r 1`1 / /2•6 . •S 12 13 — 14 l �•- �. f z•� 16 17 ie 20 . 21 _ .... _.. 22_. . 1 23 24 A1P17'�' � dl I .Q! !!f'2r�F MJ=ARl1RFMA'NT'S IN FFf�'1' !' � I�A.IIPA..I .lalel I U U 7,C1 Retention: 5 years Ordnal: 5/1104 Murphy -Brown LLC Sludge Survey Form ,ppendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number: B. Lagoon I.D. Number: C. Person taking measurements: D. Date of Measurements: _—T--E—Methods/Devices-used-for -measurement -of:--- - 30-S Staff 2/2/2006 a. Distance from the lagoon liquid surface to the top of the sludge layer: Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F. Lagoon Surface Area (using dimensions at inside top of bank): 1.5 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 1.5 acres x 6 = 9 , with max. of 24. H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (App. 2). a. Start Pump Level: 49.2 inches b. Stop Pump Level: 183.6 inches c. Current Freeboard Level: 157 inches i. Distance from the max. liquid level to the the present liquid level: 107.8 inches J. Distance from the max. liquid level to the min. liquid level: 134.4 inches K. Distance from the present liquid level to the min. liquid level: 2.216667 feet L. Distance from the present liquid level to the lagoon bottom: 5.56 feet M. Distance from the present liquid level to the top of sludge: 4.83 feet N. Average thickness of sludge layer: 0.72 feet O. Thickness of existing Liquid Treatment Zone (M minus K): 2.62 feet (Note: If O is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWQ.) Completed by: Z1, i i Signature: �/7-S Date: Original: 511104 Retention: 5 years Page 1 of 2 Murphy -Brown LLC Sludge Survey Form Appendix 2. Sludge Survey Data Sheet Facility Name: NCA2209170 Lagoon I.D. Number: 30-S Grid Point Distance from liquid surface Distance from liquid surface Thickness of Number to top of sludge layer ft. to lagoon bottom ft. Sludge Layer ft. 1 3.5 5 1.5 2 4.5 5 0.5 3 4.5 5 0.5 4. 5.5 6 0.5 5 5.5 6 0.5 6 4.5 5.5 1 7 4.5 5.5 1 8 5.5 6 0.5 9 5.5 6 0.5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average 4.83 5.56 0.72 Retention: 5 years Page 2 of 2 Original: 511104 Annua ludSjle, S uiai vey Data Sheet Form -- A !`ARM NAME GfAZ P4G �IZOu!n�GLe DATE2-- Z FACILITY NUMBER LA(-,ODN I.D.- STAFF GAUGE READING = 16-7 lie (A) GRID POINT N (B) ....�. JAj WATER DEP1-H I.,.....-....,....i�� [DISTANCE HROF? LIQUID SURFACE TO )P OF SLUDGi (B) MINUS (G ) THICKNESS OF SLUDGE 2 VIS 3 y, a-- _ —.L -_ 8 9 19 12 13 14 16 _ 47 19, 29 21 22 23 24 ...ter NOTE: ALL SLUDGE MEASUREMENTS IN FEE:- uwn.rwn.nnmm V 774,�_ S S� ............n.b1Is IF_ Retention, 5 years OrlainaC 511104 . 1 OF W A T Michael F. Easley, Governor O� pG William G. Ross Jr., Secretary 7_ North Carolina Department of Environment and Natural Resources j Alan W. Klimek, P. E., Director Division of Water Quality Apri19, 2003 Smithfield Carroll's Farms Farms 27-30 PO Box 1240 Waverly VA 23890 Subject: Certificate of Coverage No. NCA266030 Farms 27-30 Swine Waste Collection, Treatment, Storage and Application System Northampton County Dear Smithfield-Carroll's Farms: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 14, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Smithfield Carroll's Farms, .authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS660030 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farms 27-30, located in Northampton County, with an animal capacity of no greater than an annual average of 4000 Farrow to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP.).-..If.. this. -is_ a_Farrow .to. Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping to the Division of Water Quality by no later than March 1st of each year. W DENR Non -Discharge Permitting Unit Internet httpJ/h2o,enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-50a3 Fax (919)715-6048 Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycle l/10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Raleigh Regional Office. The Regional Office Water Quality Staff may be reached at (919) 571-4700. If you need additional information concerning this COC or the General Permit, please contact Michelle Barnett at (919) 733-5083 ext. 544. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Northampton County Health Department ' Raleigh Regional Office, Water Quality Section Northampton County Soil and Water Conservation District Permit File NCA266030 L' Permit File AWS660030 " NDPU Files Wettable Acres Determination Certification Name of Facility: SM'TNF►f►d- C,1tA1.Ls FAAAAS 27-3d Facility Number: 3c� S,W wNS P< CAR -",VA 1. Owners) Name: Sm-rr+f,E�n C,A,tx L !r faAwms� yA hone No: (Saf) 83+-7-►og Mailing Address:110- 9, K (7-40 - A)AvZ 1-r.. ✓A 23890 _ T By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management. Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name:_ _S M t MF,&6 — CAV-"s 10;s b �. 5, p. Ki 6,4, 4 )GLN, NI CA, Owner Signature: `�� _ _ Date: Technical Specialist Name: ,PA AW VJ i I U; Technical Specialist Signature: t `A-K,icr, Date: 12- .f. If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name:_ _ Irrigation Specialist/PE Signature: Date: Submit this form to:�,� l Attn: Sonya Avant NC Division of Water Quality `Z,5 Non -Discharge Compliance & Enforcement Unit --� 1617 Mail Service Center Raleigh, NC 27699-1617 WADC — 7199 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Smithfield-Carroll's Farms 27, 28, 29, & 30 Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Smithfield-Carroll's Farms: by J. P. Keane, General Manager Signature: . �1 - K� Date: Name of Manager (If different from owner): Neil Zahradka, Manager of Farming & Environmental Affairs Signature: i _k Date: i l 1 9 of r� Name of Technical Specialist: Dawn Williamson Affiliation (Agency): (private) Murphy -Brown, LLC Address: P.O. Box 856 Warsaw, NC 28398 i Signature: LAM=r� Date: 1 2-S .z> ( .. ' " WASTE UTILIZATION PLAN Producer: Brown's of Carolina, Virginia Division (Smithfield-Carroll's Farms 27-30) Location: Northeast of Gaston off of Rte, 1201 Telephone: (804) 834-2109 Type Operation: Farrow to Finish Number of Animals: 4000 sows (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potential, cation exchange capabilities, and available water holding capabilities. 3. Normally, waste shall not be applied to land eroding at greater than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters, which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached, you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out: meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN SITE SPECIFIC HISTORICAL DATA 1998-2000 (Documentation Enclosed) Amount of Waste Applied & Plant Available Nitro en PAN From Secondary Lagoons Average Volume Wastewater Applied Annually 1998-2000: 32,084,500 gallyear Average Plant Available Nitrogen Concentration 1998-2000: 45,560 Ibs PAN (1.42 lb PAN11000 gal) The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Lbs. N Lbs, N Month of Tract # Hydrant Soil Type Crop per Ac. Acres Utilized Application 1023 A Norfolk Bermuda Hay 305 5.2 1586 Mar -Sept Small Grain 50 260 Sept -Mar B Norfolk Bermuda Hay 305 7.2 2196 Mar -Sept Small Grain 50 360 Sept -Mar C Caroline Bermuda Hay 300 5.3 1590 Mar -Sept Small Grain 50 265 Sept -Mar Bermuda Hay 300 8.3 2490 Mar -Sept Taroline Small Grain 50 415 Sept -Mar E Goldsboro Bermuda Hay 325 8.2 2665 Mar -Sept Small Grain 50 410 Sept -Mar F Goldsboro Bermuda Hay 325 4.0 1300 Mar -Sept Small Grain 50 200 Sept -Mar G Goldsboro Bermuda Hay 325 6.9 2242 Mar -Sept Small Grain 50 345 Sept -Mar H Goldsboro Bermuda Hay 325 7.4 2405 Mar -Sept Small Grain 50 370 Sept -Mar I Norfolk Bermuda Hay 305 25.4 7747 Mar -Sept Small Grain 50 1270 Sept -Mar J Goldsboro Bermuda Hay 325 16.1 5232 Mar -Sept Small Grain 50 1 805 Sept -Mar K Norfolk Bermuda Hay 305 4.6 1403 Mar -Sept Small Grain 50 230 Sept -Mar L Norfolk Bermuda Hay 305 4.6 1403 Mar -Sept Small Grain 50 2W Sept -Mar M Norfolk Bermuda Hay 305 24.0 7320 Mar -Sept Small Grain 50 1200 Sept -Mar N Norfolk Bermuda Hay 305 14.9 4544 Mar -Sept Small Grain 50 . 745 Sept -Mar 0 Norfolk Bermuda Hay 305 4.9 1494 Mar -Sept Small Grain 50 1 245 Sept -Mar P Norfolk Bermuda Hay 305 4.7 1433 Mar -Sept Small Grain 50 235 Sept -Mar Q Norfolk Bermuda Hay 305 4.9 1494 Mar -Sept Small Grain 50 245 Sept -Mar R Norfolk Bermuda Hay 305 2.8 854 Mar -Sept Small Grain 50 140 Sept -Mar S Norfolk Bermuda Hay 305 2.4 732 Mar -Sept Small Grain 50 120 Sept-Mar Total 1 161.81 58220 Brown's of Carolina, Virginia Division Farms 27-30 1998 Year End Summary EFFLUENT APPLICATION BY FIELD EFFLUENT FARM FIELD CROP (gallons) 27-30 1 bermudagrassJsmallgrain 1,573,000 27-30 2 bermudagrasslsmall grain 1,756,500 27-30 3 bermudagrasslsmall grain 919,500 27-30 4 bermudagrasslsmall grain 2,503,500 27-30 5 berm udagrasslsmall grain 340,500 27-30 6 berm udagrasslsmall grain - 27-30 7 berm udagrasslsmall grain 7,113,000 27-30 8 bermudagrasslsmall grain 705,000 27-30 9 bermudagrasslsmall grain 7,563,000 TOTAL. 22,474,000 1999 Year End Irrigation Summary EFFLUENT APPLICATION BY FIELD EFFLUENT FARM FIELD CROP APPLIED (gallons) 27-30 1 bermudalsmall grain 3,817,500 27-30 2 bermudalsmall grain 3,551,750 27-30 3 bermuda/small grain 2,472,000 27-30 4 bermudalsmall grain 3,256,500 27-30 5 bermudalsmall grain 224,250 27-30 6 bermudalsmall grain 826,500 27-30 7 bermudalsmall grain 9,436,250 27-30 8 bermudalsmall grain 1,230,750 27-30 9 bermudalsmall grain 9.934,000 .� TOTAL 34,749,500 2000 Year End Irrigation Summary EFFLUENT APPLICATION BY FIELD FARM FIELD CROP EFFLUENT APPLIED (gallons) 27-30 1 SPRING small grain 675,000 bermudagrass 2,937,000 FALL small grain 792,000 27-30 2 SPRING small grain 461,250 bermudagrass 3.246,000 FALL small grain 927,000 27-30 3 SPRING small grain 288,000 bermudagrass 1,957,500 FALL small grain 324.000 27-30 4 SPRING small grain 373,500 bermudagrass 2,088,000 FALL small grain 792,000 27-30 5 SPRING small grain - bermudagrass 390,000 FALL small grain 285,000 27-30 6 SPRING small grain - bermudagrass 801,000 FALL small grain 108,000 27-30 7 SPRING small grain 1.290,000 bermudagrass 4.609,500 FALL small grain 1,140,000 27-30 8 SPRING small grain - bermudagrass 1,179,000 FALL small grain 495,000 27-30 9 SPRING small grain 2,547,000 bermudagrass 9,074,250 FALL small grain 2,250,000 R - TOTAL 39,030,000 AVERAGE ANNUAL TOTAL (gal)(gal)l 32.084,500 brawn s.of;Garoilna Virginia. . 66 Available Nitrogen (Iblkgal) Lago(in"- Date:' N::: N revised 27S Feb-98 1,70 1,70 27S Apr-98 1.90 1.90 27S Jun-98 1.70 1.70 27S Aug-98 0.70 out of range 27S Oct-98 1,10 1,10 276 Feb-99 1,60 1,60 27S Apr-99 1,40 1,40 27S Jun-99 1.90 1.90 27S Aug-99 0.81 0.81 27S Oct-99 1.30 1.30 27S Dec-99 1,40 1,40 27S Feb-00 1.40 1.40 27S Apr-00 1.7 1.70 27S Jun-00 1.6 1.60 27S Aug-00 2.5 out of range 28S Feb-98 1,90 1.90 28S Apr-98 2.00 2,00 28S Jun-98 1.80 1,80 28S Aug-98 0Z2 out of range 28S Oct-98 0.94 0,94 28S Feb-99 1,50 1.50 28S Apr-99 0.95 0,95 28S Jun-99 1,70 1.70 28S Aug-99 0.98 0.98 28S Oct-99 1.00 1.00 28S Dec-99 0.96 0.96 28S Feb-00 1.10 1.10 28S Apr-00 1.5 1.50 28S Jun-00 2.7 out of range 28S Aug-00 0.89 0.89 29S Feb-98 1.90 1.90 29S Apr-98 1.80 1.80 29S Jun-98 1.20 1.20 29S Aug-98 0.98 0.96 29S Oct-98 1.00 1.00 29S Feb-99 1.50 1.50 29S Apr-99 1.30 1,30 29S Jun-99 1.60 1.60 29S Aug-99 0.97 0.97 29S Oct-99 1.10 1,10 298 Dec-99 1.50 1,50 29S Feb-00 1.50 1.50 29S Apr-00 1.6 1.60 29S Jun-00 1.5 1.50 29S Aug-00 1.2 1.20 30S Feb-98 1,80 1.80 306 Apr-98 1,70 1.70 30S Jun-98 1,40 1.40 30S Aug-98 1.40 1.40 30S Oct-98 1.30 1.30 30S Feb-99 1.50 1.50 30S Apr-99 1,70 1.70 30s Jun-99 1.50 1.50 30S Aug-99 1,00 1.00 30S Oct-99 1.50 1.50 30S ❑ec-99 1.40 1.40 30S Feb-00 15 1.50 30S Apr-00 1.5 1.50 30S Jun-00 1.5 1.50 305 Au 1.4 1.40 Average 1 1.431 1,421 Standard Deviation 1 0.688 HIGH deviatlon 11mitl 2.12 LOW deviation limit 0.75 WASTE UTILIZATION PLAN In severe winters apply zero nitrogen during December and January. * This N is from animal waste only. If nutrients from other sources such as commercial fertilizers are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Acres Lbs. N Utilized Total 161-.8 58,220 Amount of N Produced 45,560 Surplus or Deficit 12,660 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field No. Soil Type Crop Application }late (In/Hr) Application Amount (In.) Anticipated Application* (ln./Yr.) A Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3 B Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) C Caroline Bermuda Hay/Small Grain 0.35 1.0 9.1 (7.3 D Caroline Bermuda Hay/Small Grain 0.35 1.0 9.1 7.3) E Goldsboro Bermuda Hay/Small Grain 0.5 1.0 9.7 (7.3) F Goldsboro Bermuda Hay/Small Grain 0.5 1.0 9.7 (7.3) G Goldsboro Bermuda Hay/Small Grain 0.5 1.0 9.7 (7.3) H Goldsboro Bermuda Hay/Small Grain 0.5 1.0 9.7 7.3 1 Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) J Goldsboro Bermuda Hay/Small Grain 0.5 i 1.0 9.2 7.3) K Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2(7.3) L Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) M Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) N Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3 0 Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) P Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) Q Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) R Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) S Norfolk Bermuda Hay/Small Grain 0.5 1.0 9.2 (7.3) * Maximum application is listed first, followed by probable application in parentheses. THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. WASTE UTILIZATION PLAN Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 145.8 ft. (Farm 27), 156.8 (Farm 28), 131.3 (Farm 29),_and _158.22 (Farm M Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. (Narrative of Operation: This operation is located off of Rte. 1201 northeast of Gaston in Northampton County. The swine operation_ consists of four _(4) farrow to finish Farms with 1000 sows each for a total design capacity of 4000 sows._ It is estimated that_32,084,500 gallons of animal waste will he produced annually for land application. There are approximately 162 acres of cropland available for land application. The waste from. the swine houses is stored in primary/secondary anaerobic treatment lagoon systems. The secondary lagoons are used to further reduce the nitrogen content of the waste before it is land applied. Frequent sampling of lagoons indicate that nitrogen content of the secondary lagoons are an average 410/6 less than the nitrogen content of the primary lagoons. The waste will be land applied to bermudagrass hayland using irrigation. A small grain cover crop is not required based on historical averages. The owner may choose not to plant a cover crop on any or all acreage. However, it is recommended that a cover crop be planted each year on some acreage (minimum 50 acres), and that all fields be rotated into cover crop every 2-3 years. This would allow for off season maintenance of fields and/or crops as needed. It is to be understood that should a field not be planted in cover crop, there should be no application of waste to that particular field during the application window for the cover crop. And, the nutrient utilization for the cover crop cannot be included in the total yearly allowance for that field. If waste is apolled to a cover crop, it should be removed for hay or a residual credit applied toward the next crop. Before sludge is applied, samples will be taken to determine its nutrient content. Application rates for the sludge will be based on the nutrient content of the sludge so that it is applied at agronomic rates. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide NRCS with a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not to exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by the DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14, Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by overspraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses. Animal waste may be applied at agronomic rates to grassed waterways that do not discharge directly into water courses provided the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19. Animal waste can be used in a rotation that includes vegetables and other crops for direct huan consumption. However, if animal waste is used on crops for direct human consumption it should only be applied propellant with no further applications of animal waste during the crop season. 20. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 21. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 22. Waste shall be tested within 69 days of utilization and soil shsall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. PH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Waste application records shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director June 26, 1998 Smithfield Carroll's Farms Farms 27-30 PO Box 1240 Waverly VA 23890 4 • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissuance of Certificate of Coverage No.AWS660030 Farms 27-30 Swine Waste Collection, Treatment, Storage and Application System Northampton County Dear Smithfield Carroll's Farms: The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on September 5, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Smithfield Carroll's Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farms 27-30, located in Northampton County, with an animal capacity of no greater than 4000 Farrow to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS660030 dated September 5, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition I1.10 regarding tree removal from lagoon embankments, Condition Ill.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition 111.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper 'Certificate of Coverage AWS660030 Farms 27-30 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification.by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Raleigh Regional Office. The Regional Office Water Quality Staff may be reached at (919) 571-4700. If you need additional information concerning this COC or the General Permit, please contact Katharine Keaton at (919) 733-5083 ext. 533. Si erely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Northampton County Health Department Raleigh Regional Office, Water Quality Section . Northampton County Soil and Water Conservation District Permit File State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Smithfield Carroll's Farms Farms 27-30 PO Box 1240 Waverly VA 23890 Dear Smithfield Carroll's Farms: e�� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL- REsouRCEs December 30, 1999+ Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 66=30 N�orthamponCounty This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. Ml, IRR2, DRY1, DRY2, DRYS, SLUR], SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. SinceL 16� Kerr T. Stevens, Director Division of Water Quality cc: Raleigh Regional Office Northampton County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B: Howes, Secretary Smithfield Carroll's Farms Farm 30 PO Box 1240 Waverly Va 23890 EDF—= H N November 12, 1996 SUBJECT: Operator In Charge Designation Facility: Farm 30 Facility ID#: 66-32 Northampton County Dear Farm Owner: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026. Sincerely, A. Preston Howard, Jr., P.E., Director Division of Water Quality Enclosure cc: Raleigh Regional Office Water Quality Files P.O. Box 27687, �14 FAX 919-715-3060 Raleigh, North Carolina 2761 1-7687 ��C An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/ 10% post -consumer paper State of North Carolina 1�ryift Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) 44 General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with 'fi,e� Division. Please review the information for completeness and make any correct s �Srn which are appropriate. If a question has not been completed by the Division, pl e complete as best as possible. Do not leave any question unanswered. 1?°� Application Date: 2-,72 t"D ttii ;;r; 1. REQUIRED ITEMS CHECKLIST' Please indicate that you have included the following reouired items by signing your initials in the space provided next to'each item. Applicants Initials 1. One completed and signed original and one copy of the application for General Permit - Animal','' .. Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. II. GENERAL INFORMATION: 1. Farm's name: FUM5 27-30 2. Print Land Owner's name: Smithfield Carroll's Farm 3. Land Owner's Mailing address: PO Box 1240 City: Waverly VA Zip: 23890 Telephone Number: 804-834-2109 _ 4. County where farm is located: Northampton 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): SR 1201 1 112 miles north of Hwy. 43, farm on east side. . 6. P ' t Farm Manager's name (if different from Land Owner): /Y/LLC;�M6.2. :Les:see, / Integrator's name (if applicable; please circle which type is listed): Ca11 '__, ^ .1.4 CaE2 1=_S 66-30 � 10st FORM: AWO-G-E 2/26/97 Page 1 of 3 CE III. OPERATION INFORMATION: 1. Farm No.: ,6-6-3Q 2. Operation Description: Swine operation Farrow to Finish 4000 - Certified Design Capacity Is the above information correct? Co yes; 0 no. If no, correct below using the design capacity of the facility Type of Swine No. of Animals Type of Poultry No. of Animals Tvve of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals; 3. Acreage cleared and available for application: 203 Required Acreage (as listed in the CAWMP): jon2.a z 4. Number of Lagoons: 8 ; Total Capacity: 10526792 Cubic Feet (0) Number of Storage Ponds: ; Total Capacity: 5. Is animal waste being applied on any field which has subsurface drains? 6. Are subsurface drains present in the vicinity of or under the lagoon? IV. APPLICANT'S CERTIFICATION: Cubic Feet (ft3) YES or O (please circle one) YES or O (please circle one) (Land Owner's name listed in question II.2), attest that this application for (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) 1, T At)oLp ik M I LPL E� R C G,4 - m o— (Manager's name listed in question 1I.6), attest that this application for C-APKo t~i. { S F6 p-m .0-Jo (Farm name listed in question II. I ) been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations y DIVISION OF WATER QUALITY REGIONAL OFFICES (2197) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704) 251-6208 Fax (704) 251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancey Jackson Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (919) 946-6481 Fax (919) 975-3716 Beaufort Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Raleigh Regional WQ Supervisor 38M Barrett Dr. Raleigh, NC 27609 (919) 571-4700 Fax (919) 571-4718 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson 9 Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910)486-1541 Fax (910) 486-0707 Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Wilmington Regional WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3945 (910)395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland ' Stanly Dupiin Hoke Scotland Gaston Union Montgomery hedell Winston-Salem Regional WQ Supervisor 595 Waughtown Street Winston-Salem; NC 27107 (910) 771-4600 Fax (910) 771-4632 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-G-E 2/97 Page 3 of 3 4 ) ' e S T A T E O F _ t w Illl ,N. !]li A ♦ L ; l u 7 u� ///��..� � �w to •a jr 1=u - I� k I>n v1 + 1! • -�. till•' -.A,. Y Mwl ill, /J 1 0✓ �` ��' 1 110 R -'1 ... >el -? Co Ir.... lriJ I'm IR SIfJ , ` l _- i' Y�!� 7M am / +t; RAPW to .. ' • � r` uu '4 lunty MI. b all 1 til t 7 r. vreDall a * uu \ C, O JAll. flDD.vES , Miu POND Auz I kT+ 7 UP ' JACKSON A&W BARRONS ED%,. 1UL 11J! o � , fl31 !bW � `Vld41 JJL lir C. �... LIU M 7 rJ I.r R �• k\ . 9 '`r S Porcupine a ridiculous appearing, but none the less ef- fective, maneuver on the part of the por- JorL.. American porcupine is also cupine, • for he literally backs into battle, O fill -pig, prickle -cub, porky hog, and swinging his tail in advance like a medieval G mace. atailed description of a porcupine In summer, porcupines eat all sorts of leafy ecessary as everyone is familiar with vegetation, and are particularly fond of lily iky body and formidable spiny armor roots and such other aquatic vegetation as imal, can be found along the edges of lakes and pine ouills are rather remarkable streams. ddpaaa�ad - o -- 9 - 68.2 ' 8 12.3 7 _ 50.7 ' • • . • 6 • • - 9.1 - - - - �adaaaaaa � �3 17 5 - 8.3 - ------- �IDDDDD . _ • . 11.6 - 8.4 17.7 2 1&4 � - NATURAL RESOURCES CONSERVATION SERVICE United States Department of Agriculture P.O. Box 218 Jackson, N. C. 27845 Phone: (919) 534-2591 FAX: (919) 534-1806 ---------------------------------------------------------------- Date: May 8, 1997 4=. Mr. Rudy Grammer "' go r ,C .)c Carrolls Foods of VA x. :zrl< P . 0. Box 1240 3 eF- 4 Waverly, Va 23890 Rudy, On behalf of the Northampton Soil And Water Conservation District, I have reviewed your certification for Farms 27-30. This is to concur in your certification. Each of these has been physically checked for volume and all have secondary lagoons. Sincerely, Tony Short District Conservationist Copy: Northampton Soil and Water Conservation District Sue Homewood, DEHNR NATURAL RESOURCES CONSERVATION SERVICE United States Department of Agriculture P.O. Box 218 Jackson, N. C. 27845 Phone: (919) 534-2591 FAX: (919) 534-1806 ------------------------------------------------------------ Date: April 11, 1997 Mr. Rudy Grammer Smithfield-Carroll's P.O. Box 1240 Waverly, Va. 23890 Rudy, This is in response to your waste utilization plans for farms 27-30. I have reviewed them and believe they are satisfactory. We need a copy of the signed signature sheet when this is done for our records. I would like to move forward and get these certified as soon as possible since we expect a heavy workload for the remainder of the year. Sincerely, Tony Short District Conservationist r March 18. 1997 Mr, Tony Short. D.C. Northampton SWCD P.O. Box 218 Jackson. NC 27845 CARROLUS FOODS OF VIRGINIA, INC. P. 0. Box 1240 WAVERLY, VIRGINIA 23890 Dear Tony: Please find enclosed a waste utilization plan for Smithfield-Carroll's Farms 27-30 located north of Gaston. The farmland at this site has recently been sprigged in coastal bermudagrass. It will be the primary crop for waste application. Small grain will bef'on rsecded in certain an average e. of actual fields nalysefor s over the life oher nutrient f th s Nutrient concentration of waste are calculated g operation. _ I believe this plan contains all of the requirements for certification of this facility. Please review this plan for certification purposes. Should you have any questions or concerns please feel free to give me call. Sincerely. f Rudy Grammer Manager of Farming & Environmental Affairs SENDER: 6 a Complate items t and/or 2 for additional services. I also wish. 7tD, receive the '• Complete Items 3, and 4a & b. following se ices. /for an _extra Print your name and address on the reverse of this form so that we can"A - c @ return this Gird to you. fee}: ,.5' i ' r •4 ` • Attach this form to the front of the mailpiece, or on the back if space 1. ❑ Addressee's Address Cr does not permit..:; + Write "Return Receipt Requested" on the mailpiece below the article number, 2 ❑Restricted Deliver • The Return Receipt will show to whom the article was delivered and the date y , m o derivered. Consult postmaster for fee. d Cr a 3. Article Addressed to: 4a. Article Number ""_ mir; II sly -I-, �,c • CD P 60 s z -3 : 53- J 4b, Service Type E o ❑ R�yistered • ❑.Insu ed y 8 a Z! Certified ❑ COD,�rJ W ❑ lxpress'Mail Recelpt,for 0 arc ai Ise -4t „ 0 7. Date of Delivery '= ��A� �-.��J,r'* t cc 5. Signature (Addressee) 8. Addressee's Address, (Only if requested v and fee is paid) ,�.� , r;.• m 6. Si ure (Agent/ic a: LAIo > PS Form 3 1 . December 1991 ,tus.0Mtali-M-714 DOMESTIC RETURN RECEIPT U, TIMIW19INf T"Ure TJ�] Producer: Carroll's Foods of Virginia, Inc. Location: Northeast of Gaston off of Rte. 1201 Telephone: (804) 834-2109 Type Operation: Farrow to Finish Number of Animals: 4000 sows (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potential, cation exchange capabilities, and available water holding capabilities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached, you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission, WASTE UTILIZATION PLAN Amount of Waste Produced Per Year(galions, ft3, tons, etc.) 4000 animals x 10,585 gal (amt.) waste/animal/year = 42,340,000 gal (amt.) waste/year. Amount of Plant Available Nitrogen (PAN) Produced Per Year f 4000 animals x 26 lbs. PAN/animal/year = 104,000 lbs. PAN/year. (PAN from N. C. Tech Guide Std. 633) Amount of Plant Available Nitrogen (PAN) From Secondary Lagoon 104,000 lbs. PAN/year x 65% = _ 67,600 lbs. PAN/year. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract # Field Soil Type Crop Lbs. N per Ac. Acres Lbs. N Utilized Month of Application 1023 1 Caroline Bermudagrass Hay 300 17.70 5310 Mar -Sep 2 Norfolk Bermudagrass Hay 305 16.40 5002 Mar -Sep 3 Goldsboro Bermudagrass Hay 325 8.40 2730 Mar -Sep 4 Goldsboro Bermudagrass/Small Grain 325/50 11.60 4350 Mar -Nov 5 Goldsboro Berm udagrasslSmall Grain 325150 8.30 3113 Mar -Nov 6 Norfolk Bermudagrass/Small Grain 305/50 9.10 3231 Mar -Nov 7 Goldsboro Bermudagrass/Small Grain 325150 50.70 19013 Mar -Nov 8 Norfolk Bermudagrass/Small Grain 305150 12.30 4367 Mar -Nov 9 Norfolk BermudagrasslSmall Grain 305150 68.20 24211 Mar -Nov Total 1 202.701 71325 " This N is from animal waste only. If nutrients from other sources such as commercial fertilizers are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land (See Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # Type Per Ac. Utilized Application Total ' See footnote for Table 1. Table 1 Table 2 Total Totals from above Tables Acres Lbs. N Utilized 202.7 71,325 0 0 202.7 71,325 Amount of N Produced Surplus or Deficit 67,600 3,725 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. 3 WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field No. Soil Type Crop Application Rate (In/Hr) Amount per Application (In.) Application Amount (In.) 1 Caroline Bermudagrass Hay 0.35 1.9 6.8 2 Norfolk Bermudagrass Hay 0.5 1.3 6.9 3 Goldsboro Bermudagrass Hay 0.5 1.3 7.4 4 Goldsboro Bermudagrass/Small Grain 0.5 1.3 8.5 5 Goldsboro Bermudagrass/Small Grain 0.5 1.3 8.5 6 Norfolk Bermudagrass/Small Grain 0.5 1.3 8.0 7 Goldsboro BermudagrasslSmall Grain 0.5 1.3 8.5 8 Norfolk Bermudagrass/Small Grain 0.5 1.3 8.0 9 Norfolk Bermudagrass/Small Grain 0.5 1.3 8.0 THIS TABLE 1S NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every Q� MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 145.8 ft. (Farm 27), 156.8 (Farm 28), 1313 Farm 29 and 158.22 Farm 30). Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of Operation: This operation is located off of Rte. 1201 northeast of Gaston in Northampton Countv. The ooeration is located on CFSA tract 1023. The swine operation consists of four 4 farrow to finish farms with 1000 sows each for a total desi n capacity of 4000 sows. It is estimated that 42,340,000 _gallons of animal waste will beproduced land application. There are approximately 203 acres of cropland available for land application. The waste from the swine houses is stored in -primary and secondary anaerobic treatment lagoon systems. The_seconda_ry_ lagoon is used to further reduce the nitrogen content of the waste before it is land applied. A 35% reduction in nitrogen content was used to determine nitrogen production for this plan based on actual lagoon analyses. The waste will be land applied to bermudagrass havland using irrigation. A small grain will be overseeded into some of the bermudagrass fields in the fall for fall and early spring applications. Before sludge is applied, samples will be taken to determine its nutrient content. Application rates for the sludge will be based on the nutrient content of the sludge so that it is applied at agronomic rates. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not to exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in a4dition to "Buffers" required by the DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by overspraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses. Animal waste may be applied at agronomic rates to grassed waterways that do not discharge directly into water courses provided the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Smithfield-Carroll's Farms 27, 28, 29, & 30 Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. 1 (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event Jess severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Smithfield-Carroll's Farms. by Adolph Miller,_ General Manager (Please print) Signature:J,_4�AI& Date: _ 1.�.��SZ Name of Manager (If different from owner); Signature: Date: Name of Technical Specialist: (Please print): Rudy Grammer Manager of Farming and Environmental Affairs Affiliation: Carroll's Foods of Virginia, Inc. Address (Agency): P.O. Box 1240 Waverly, Virginia 23890 Signa Date:j�-Z�'-9 7. S T A T E 0 F 1211 r F� "M s#e MIL. 327Z" -ILL UH '140 y us LW 1 4...' LW an 1W G"TON .... ..... O"D - We' Im r,r. IA I LIML LLU BOA040KE RAM 6 . U-1i JILL UU 110 ,q 91 unty lam Im Im \IW Wabom UIA J tin LLU DOONES MILL POND 4. T. JAO(SON ED$— C.." NJ" POND LM 1121 LML Cr �V C LIM :i" "Y 4 Porcupine a ridiculous appearing, but none the less ef- fective, maneuver on the part of the por- orL.. American porcupine is also cupine, r for he literally backs into battle, 0 sill -pig, prickle -cub, porky hog, and swinging his tail in advance like a medieval mace. tailed description of a porcupine in summer, porcupines eat all sorts of leafy ,cessary as everyone is familiar with vegetation, and are particularly fond of lily (y body and formidable spiny armor roots and such other aquatic vegetation as Mal, can be found along the edges of lakes and iine ouills are rather remarkable streams. 50 1b•4 - L � �.., } '� �.tT 'TC • i "w,+s-`�' � (may f�� r` T• ,�a ,'ems"-:y „� «+ a►� �;�it�r� � ✓�; +.-� -� ?U ;.ff .••F ffv `w e l a?� 1'' tee-- �;,�, �'� ::r~ 11 + u ^ V r ', t'•y.1'1aa v A�.•�s'��7 _ �'� !-Hire y*r �r s1.�t��, r �••'ti� .�fi !,'psi s, r'�,X r.�Sii�L�j�,.: 'A .rZ o-'o-'Su ..,r �! 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(lbs.11000 gal.) % Apr-93 27P 900 100 700 3.60 1.43 5.25 27S 500 0 500 2.00 0.00 3.75 44.44 Apr-94 27P 700 100 600 2.80 1.43 4.50 27S 400 100 500 1.60 1.43 3.75 42.86 Apr-95 27P 900 100 600 3.60 1.43 4.50 27S 700 100 600 2.80 1.43 4.50 22.22 Sep-95 27P 539 73 586 2.00 0.98 4.70 27S 294 62 595 1.10 0.83 4.80 45.00 Apr-96 27P 728 177 522 2.70 2.40 4.20 27S 475 57 464 1.80 0.77 3.70 33.33 Avg. 37.57 Farm 28 Laboratory Results Nutrients Available for First Crop Nitrogen TKN P K N P205 K20 Reduction Date Lagoon (ppm) (ppm) (ppm) (lbs.11000 gal.) (lbs.11000 gal.) (lbs.11000 gal.) % Apr-93 28P 700 100 500 2.80 1.43 3.75 28S 500 100 500 2.00 1.43 3.75 28.57 Apr-94 28P 800 100 600 3.20 1.43 4.50 28S 700 100 600 2.80 1.43 4.50 12.50 Apr-95 28P 1200 200 800 4.80 2.86 6.00 28S 900 100 800 3.60 1.43 6.00 25.00 Sep-95 28P 742 122 790 2.80 1.60 6.30 28S 378 127 846 1.40 1.70 6.80 50.00 Apr-96 28P 895 125 677 3.40 1.70 5.40 28S 553 91 590 2.10 1.20 4.70 38.24 Avg. 30.86 Page 1 Farms 27-30 Farm 29 Laboratory Results Nutrients Available for First Crop Nitrogen TKN P K N P2O5 K2O Reduction Date Lagoon (ppm) (ppm) (ppm) (lbs.11000 gal.) (lbs.11000 gal.) (lbs.11000 gal.) % Apr-93 29P 700 100 400 2.80 1.43 3.00 29S 400 0 300 1.60 0.00 2.25 42.86 Apr-94 29P 900 100 500 3.60 1.43 3.75 29S 600 100 500 2.40 1.43 3.75 33.33 Apr-95 29P 900 200 600 3.60 2.86 4,50 29S 600 100 600 2.40 1.43 4.50 33.33 Sep-95 29P 658 113 709 2.50 1.50 5.70 29S 343 93 653 1.30 1.20 5.20 48.00 Apr-96 29P 826 113 572 3.10 1.50 4.60 29S 491 74 495 1.80 0.99 4.00 41.94 Avg. 39.89 Farm 30 Laboratory Results Nutrients Available for First Crop - Nitrogen TKN P K N P2O5 K2O Reduction Date Lagoon (ppm) (ppm) (ppm) (lbs.11000 gal.) (lbs.11000 gal.) (lbs.11000 gal.) % Apr-93 30P 800 100 500 3.20 1.43 3.75 30S 400 0 400 1.60 0.00 3.00 50.00 Apr-94 30P 1000 100 600 4.00 1.43 4.50 30S 500 100 500 2.00 1.43 3.75 50.00 Apr-95 30P 800 100 700 3.20 1.43 5.25 30S 500 100 600 2.00 1.43 4.50 37.50 Sep-95 30P 602 102 643 2.30 1.40 5.20 30S 371 91 675 1.40 1.20 5.40 39.13 Apr-96 30P 616 98 497 2.30 1.30 4.00 30S 476 75 478 1.80 1.00 3.80 21.74 Avg. 39.67 Page 2 a yac."�enr of 3 Agri -Waste Management Bioio i�si arat rigreil.-.oral c: xgires-:ng North C=Hnta Si&e ilnr-ersirr wA.5 AHD =C_J"IaTT_CH CF Lun a.PPTL:=:CN RATZS James C., Barkar* 1. S 'r'T.. C%CL=- C:.T_CN A. Semi -Solid Lot Yfanure L. Scraped directly from lot in4o spreader a. Fro= loaded spreader, collect abou= 2 lbs of =pure from dirferenc locat_ars using norsecallit collectors. ii. Fro= storage f a. Collect about 2 lbs of pure from under the sur:!ace crust avoiding beddi: g materials and using normecall is collectors. B . L1 quid '{.inure 5lu--7 i. Under-s:,ectad-floc; pi= a. Exzand a 1/2" noraeLallic conduit open on bat, ends into manure =a pi= floor. b. Seal u=rer end of conduit (a.g. , by placing a ,..h—=b over end of cardL- t) Cranping manure chat has entered lover end, remove and e---pcy sl-.:_�y into plastic bucks: or no=ecallic canc.a;ner. e. Taka shsam=les from 5 or Wore locations or at least 1 quart. I d. "I x and add about 3/a pint to nor=e_allic sartle container. ii. rx_ar;ar storage basin or car-k a. Hake sure manure has been well =—;xed w? =h a i_cuici manure c opper-ag=taco, 'Pt::; or propeller b. Take subs=--les frac about 5 pit locations, from ag:_scc= pur= or f_r -anus spreader and place _.7t a a;astic buckac. * Professor and zx=ens_on Saecia'_:st, Biological and Ag__.._'_=_ral Depar�ent, Nor= Carol;na Scala Uni-rersi= , :?a_a_5H, NC. - 3 - 3 of 3 M - SAW •; ZMAZATM AND TZAVSeW" A. Place sample into an expandabla corca ner that can be sealed. Rinse residues ;tom container with clean :rater but do not use dis;in eczares, soaps, or treat in any ocher ray. B. Pack sample in ice, reirigeraca, freeze, or transfer to lab quickly. C_ Hand -delivery is most reliable lay of sample transfer. D. L mailed, protect sample container with packing Waterial sucH as newspaper, box or package with wrapping paper, and tape. E. Commercial sample cor_caina_s and mailers are also available. Contacts: i, ALL Eastern Agricultural Lab, 1.uc. ' iii. PoI.¢oaa Packers Corp. 7621 Gh{tepine load 2320 S. Foster Avenue 8ich=cud, VA 23237 7heeling. IL 60090 Ph: (804)743-9401 Ph: (312)398-,0110 ii. Fisher Scient'_f it Co. 3313 Vinton load Raleigh. NC 27604 Ph: (919)876-2351 iv. NAM 901 Janesville Avenue Form Atk!m—son, 71 53538 Ph: (414)563-2446 F. Private analytical Zaps are available, but sample analyses are costly. C. Mie NCDA provides this service for North Cara:;:a residents. i. Address: :lam Caroli=a Deaa_—=eat or Ag_onom+c Division F?an_/7astE/So1ut_on AdvO M Sec__on Blue Udge load Center P.O. Sox 27647 Raleigh, NC Z7611 Fh: (919)733-205 At =: Dr. Ray Caapbell ii. For.rard $4 along with the sample. iii. include the following identification infornacion with sample: a. Lives zck species (dairy, swine, turkey, ett. ) b. Li7esznck usage (swine -nursery, f nisZi:g; tsrkey-breeders, brooderhouse, grower, nurber flocks grown on litzar; etc.) c. Vasce type (dairy-loc scraped manure, liquid slue; swine -pit sl. r-y, lagoon Liquid, sludge; broiler -house liter, stackp;le iv. Routine analyses perfo^ed on all samples: ?i, P, K, Ca, Mg, Na, S, ;'e, V-z, Zn, Cn, 3 V. Additional analyses per:or=ed upon request: DV, Ho, Cd, Ni, PS EMERGENCY ACTION PLAN PHONE NUMBERS DWQ 919 571-4700 EMERGENCY MANAGEMENT SYSTEM 919 534-6811 SWCD (919) 534-2591 NRCS (919) 534-2591_ This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at this facility. The following are some action items you should take. 1. Stop the release of wastes, Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? Contact appropriate agencies. a. Contact company person: Senior Production Mgr. - Mike Neill - H - (919) 535-5900, W - (804) 834-2106 Complex Mgr. - Terry McClintock - H - (919) 586-4599, W - (919) 537-6858 Farming Mgr. - Alvin Lane - H - (919) 587-4881, W - (919) 587-2109 b. During normal business hours, call your DWQ (Division of Water Quality) regional office: Phone 919-571-4700. After hours, emergency number: 919-534-6811. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. c. If spill leaves property or enters surface waters, call local EMS Phone number 919-534-6811. d. Instruct EMS to contact local Health Department. e. Contact local SWCD office phone number 919-534-2591, and local NRCS office for advice/technical assistance phone number 919-534-2591. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractor's Name: Johnny Sykes b. Contractor's Address: Conway, NC c. Contractor's Phone: 919 585-1565 6. Contact the technical specialist who certified the lagoon and/or Waste Utilization Plan. (MRCS, Consulting Engineer, etc.) a. Name: Rudy Grammer b. Phone: (804) 834-2I09 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odors Site Specific Practices Farmstead • Swine production ❑ Vegetative or wooded buffers; ❑ Recommended best management practices-, ❑ Good judgment and common sense Animal body surlaces • Dirty manure -covered animals wry floors Floor surfaces • Wet manure -covered animals "lotted floors; __ ._ ..... ftl-Waterers located over slotted floors; ❑ Feeders at high end of solid floors, ❑ Scrape manure buildup from floors; ZAnderfloor ventilation for drying Manure collection pits • Urine; Frequent manwe removal by flush, pit recharge, • Partial microbial composition o scrape; Underfloor ventilation Ventilation exhaust fans 0 Volatile gases; ` 8Fan maintenance; Dust Ve*ff icient air movement Indoor surfaces 0 Dust UAVashdown between groups of animals; ❑ Feed additives; ❑ Fpeder covers; eed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon ❑ Flush tank covers; liquid while tanks are filling ❑ Extend fill lines near bottom of tanks with anti -siphon vents Flusli alleys • Agitation during wastewater I nderfloor flush with underfloor ventilation I'it recharge points • Agitation of recycled lagoon ❑ Extend recharge lines to near bottom of pits with anti -siphon vents liquid while pits are fillip Litt stations • Agitation during sump tank C ump tank covers fiflinu and drawdown Outside drain collection • Agitation during wastewater ❑ Box covers or junction boxes conveyance Source Cause BMPs to Minimize Odors Site Specific Practices End of drainpipes at • Agitation during wastewater ❑ Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; roper lagoon liquid capacity; • Biological mixing; ❑ Correct lagoon startup procedures; • Agitation {yMinimum agitation when pumping; ❑ Minimum surface area -to -volume ratio; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler • high pressure agitation; mgate on dry ways with little or no wind; nozzles 0 Wind drift 0 Minimum recormnended operating pressure; z i, intake near lagoon liquid surface; imp from second -stage lagoon Storage: tank or basin • Partial microbial decomposition; _ ❑ Bottom or midlevel loading-, T surface • Mixing while filling; ❑ Tan covers; • Agitation when emptying ❑ Basin surface: sttats of solids; ❑ Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; ❑ Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying ❑ Remove settled solids regularly_ _ Manure, slurs), or sludge • _ Agitation when spreading; ❑ Soil injection of slurry/sludges; T �` spreader outlets • Volatile gas emissions ❑ Wash residual manure from spreader after use; 0 Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑ Preven biological additives or oxidants Dead animals • Carcass decomposition iJ/Proper disposition of carcasses F)ead animals • Carcass decomposition ❑ Complete covering of carcasses in burial pits; pits _ T ❑ Proper- location/construction of disposal pits Incinerators 0 Incomplete combustion 11 Secondary stack bursters ^ Insect Control Checklist for Animal Operations Source Cause SMPs. to Minimize Odors Site Specific Practices Liquid Sys�ms Flush Gutters • Accumulation of solids VFlush systems is designed and operated Routine use of insecticide sufficiently to remove accumulated solids from during spring/summer agy3ters as designed. months. emove bridging of accumulated solids at Routing use of rodenticide discharge year round. Lagoons and Pits + Crusted Solids aintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6- 8 ' ches over more than 30% of surface. Excessive Vegetative • IX-caying vegetation kAaintain vegetative control along banks of GroNvth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the 9cumulation of decaying wastage. VC lean up spillage on a routine basis (e.g., 7-10 day interval during summer, 15-30 day interval during Feed Storage + Accumulations of feed residues ❑ Reduce moisture accumulation v«thin and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing ads.quate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). ❑ Inspect for and remove or break up accumulated solids in Filter strips around feed storage as needed. Source Cause BMPs to Minimize Odors Site Specific Practices Animal Molding Areas • Accumulations of animal wastes ❑ Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is m� mal. WNlamtain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as Dry Manure Handling Accumulations of animal wastes 11 Remove spillage on a routine basis (e.g., 7-10 day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. ❑ Provide for adequate drainage around manure stockpiles. ❑ Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. 4 Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream of public body of water. Rendering at a rendering plant licensed under G. S. 106-168.7. ❑ Complete incineration. 0 In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. ❑ Any method which is in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached). COMPUTATION SHEET SCS-ENG-522 REV. 3-69 STATE S .1w 313 U.S. yDENIRI'MENT Of 1AGRICULTURE. • _ r SOIL CONSEI#VATIOIV SERVICE AAA 7-7 Jos No axaar of 10 3 THIS DESIGN IS FOR A TWO -STAGE LAGOON Carrolls 27 CLIENTS NAME _______________________________> Carroll 27 COUNTY _______________________W====--_---- _ _ _ __ __ _ >�Northampton TODAYS DATE_______________-__________-___�> _NONFARM rRESIDENCE 7/3/96 DISTANCE TO NEAREST ____�_> 2 0 FEET NUMBER OF PIGS WEANLING TO FEEDER 0 NUMBER OF PIGS FEEDER TO FINISH =__-_---____> 0 NUMBER OF SOWS FARROW TO WEANLING =---_ ____> 0 NUMBER OF SOWS FARROW TO FEEDER =_-_____--_-> 0 NUMBER OF SOWS FARROW TO FINISH =______--_=_> 1000 DEGREE OF ODOR CONTROL _____________________> 1.0 (minimum 1.0 cu. ft. per lb sslw) (maximum 3.0 cu. ft. per lb sslw) NUMBER OF YEARS OF SLUDGE ACCUMULATION 0.0 YEARS TOP LENGTH AT NORMAL WATER LEVEL =_______-__> 483.0 FEET �? TOP WIDTH AT NORMAL WATER LEVEL =_______--=_> 360.0 FEET 173,06' NORMAL WATER LEVEL ELEVATION _______________> 96.4 FEET LAGOON BOTTOM ELEVATION85.4 FEET Depth of Permanent Water 11.0 feet (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) FIRST STAGE SIDESLOPES2.0:1 FIRST STAGE FREEBOARD1.0 FEET Permanent Volume Required 1417000.0 cubic feet Permanent Volume Provided 1715772_._7--cubic feet _ _..ter First Stage Top of Dam Elevation=" 97.4 feet Inside Dimensions of Lagoon at Top of Dam Length = 487.0 feet Width = 364.0 feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET =___> 0 SQUARE FEET (i.e. pumpout pond & other outside area) LENGTH OF PUMPING CYCLE ____________________> 180 DAYS GALLONS OF FRESH WATER ADDED DAILY =----____> pp 0 GALLONS EXCESS RAINFALL ABOVE EVAPORATION =_______-_> 9-?La_4_INCHES 25YR/24HR STORM RAINFALL ___________________> 6.7 INCHES LENGTH AT TOP OF ALL TEMPORARY STORAGE _-_-_> 374.0 FEET WIDTH AT TOP OF ALL TEMPORARY STORAGE _-____> 238.0 FEET TEMPORARY STORAGE LIQUID SURFACE ELEV. _--__> 98.0 FEET SECOND STAGE BOTTOM ELEVATION 85.4 FEET SEASONAL HIGH WATER TABLE ELEVATION 85.4 FEET Depth of Temporary Storage = 12.6 feet SECOND STAGE SIDESLOPES____________________> 2.0:1 SECOND STAGE FREEBOARD 1.0 FEET Temporary Storage Required 796185.6 cubic feet Temporary Storage Provided 937897.6 cubic feet Second Stage Top of Dam Elevation = 99.0 feet Inside Dimensions of Lagoon at Top of Dam Length = 378.0 feet Width = 242.0 feet Begin Pumping Elevation is 96.0 feet Stop Pumping Elevation is 85.4 feet Volume to be pumped = 646137 cubic feet 1. STEADY STATE LIVE WEIGHT 0 head weanling-to-feeder x 30 lbs. - 0 lbs. 0 head feeder -to -finish x 135 lbs. = 0 lbs. 0 sows farrow-to-weanling x 433 lbs. = 0 lbs. 0 sows farrow -to -feeder x 522 lbs. = 0 lbs. 1000 sows farrow -to -finish x 1417 lbs = 1417000 lbs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 1417000 lbs. 2. SLUDGE ACCUMULATION Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? 0.0 Sludge Volume = 0.0 cubic feet 3. REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 1417000.0 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 96.4 feet Construct lagoon bottom elevation 85.4 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 11.0 AREA OF TOP LENGTH * WIDTH = 483.0 360.0 AREA OF BOTTOM Lb * Wb - 439.0 316.0 AREA OF MIDSECTION (Lm * Wm) 461.0 338.0 173880.0 (AREA OF TOP) 138724.0 (AREA OF BOTTOM) 155818.0 (AREA OF MIDSECTION) CU. YD. = (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 173880.0 623272.0 138724.0 1.833 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL = 1715772.7 CU. FT. VOLUME NEEDED = 1417000.0 CU. FT. THE INSIDE EDGE DIMENSIONS OF THE FIRST STAGE AT THE TOP OF DIKE ELEVATION ARE: ARE 487.0 FEET BY 364.0 FEET 5. DIKE Place spoil as a continuous dike to elevation 97.4 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: first stage lagoon (top of dike) Length * Width = 487.0 364.0 177268 square feet second stage lagoon (top of dike) Length * Width = 378.0 242.0 91476 square feet Additional Drainage Area 0 square feet TOTAL DA 268744 square feet Pumping cycle to be 180 days. 6A. Volume of waste produced Volume = 1417000 SSLW * 0.0101481 gallon/lb. SSLW/day * 180 days in the pumping cycle / 7.48 gallons per cu. ft. Volume = 346039.4 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 180 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. Volume = 13.4 in * DA / 12 inches per foot Volume = 300097.5 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.7 inches / 12 inches per foot * DA Volume = 150048.7 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 cubic feet 6B. 0.0 cubic feet 6C. 300097.5 cubic feet 6D. 150048.7 cubic feet TOTAL 796185.6 cubic feet 7. SECOND STAGE DESIGN SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 1.2.6 AREA OF TOP (BELOW FREEBOARD) LENGTH * WIDTH = 374.0 238.0 89012.0 (AREA OF TOP) AREA OF BOTTOM Lb * Wb = 323.6 187.6 60707.4 (AREA OF BOTTOM) AREA OF MIDSECTION (Lm * Wm) = 348.8 212.8 74224.6 (AREA OF MIDSECTION) CU. YD. = (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 89012.0 296898.6 60707.4 2.100 VOLUME OF SECOND STAGE BELOW FREEBOARD = 937897.6 CU. FT. VOLUME NEEDED = 796185.6 CU. FT. THE SECOND STAGE FREEBOARD IS = 1.0 FEET THE INSIDE EDGE OF THE SECOND STAGE AT ELEVATION 99.0 FEET ARE 378.0 FEET LONG BY 242.0 FEET WIDE 8. BEGIN PUMPING ELEVATION TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 cubic feet 6B. 0.0 cubic feet 6C. 300097.5 cubic feet TOTAL PUMPED VOLUME 646136.8 cubic feet DEPTH OF WASTE = TOTAL PUMPED VOLUME / SURFACE AREA AT BOTTOM OF SECOND STAGE DEPTH = 646136.8 CU. FT. / 60707.4 SQ. FT COMPUTATION SHEET SCS-ENG-522 REV. 3-69 U.S. DEPARTMENT OF AGRICULTURE SOIL CONSERVATION SERVICE SHLrgrr ojD m rn rn C2 THIS DESIGN IS FOR A TWO -STAGE LAGOON CARROLLS 28 CLIENTS NAME COUNTY TODAYS DATE DISTANCE TO NEAREST NONFARM RESIDENCE NUMBER OF PIGS WEANLING TO FEEDER NUMBER OF PIGS FEEDER TO FINISH=---------_-� NUMBER OF SOWS FARROW TO WEANLING NUMBER OF SOWS FARROW TO FEEDER NUMBER OF SOWS FARROW TO FINISH DEGREE OF ODOR CONTROL (minimum 1.0 cu. ft. per lb sslw) (maximum 3.0 cu. ft. per lb sslw) NUMBER OF YEARS OF SLUDGE ACCUMULATION TOP LENGTH AT NORMAL WATER LEVEL TOP WIDTH AT NORMAL WATER LEVEL NORMAL WATER LEVEL ELEVATION LAGOON BOTTOM ELEVATION Depth of Permanent Water 9.0 (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) FIRST STAGE SIDESLOPES FIRST STAGE FREEBOARD Permanent Volume Required 1417000.0 Permanent Volume Provided 1446921.0 Carrolls28 Northampton 7/3/96 2000 FEET 0 0 0 0 1000 1.0 0.0 YEARS 481.0 FEET 365.0 FEET . 97.0 FEET 96.4 88.0 FEET pipe feet 2.0:1 1.0 FEET cubic feet cubic feet First Stage Top of Dam Elevation=- 98.0 feet Inside Dimensions of Lagoon at Top of Dam Length = 485.0 feet Width = 369.0 feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET (i.e. pumpout pond & other outside area) LENGTH OF PUMPING CYCLE GALLONS OF FRESH WATER ADDED DAILY EXCESS RAINFALL ABOVE EVAPORATION 25YR/24HR STORM RAINFALL LENGTH AT TOP OF ALL TEMPORARY STORAGE WIDTH AT TOP OF ALL TEMPORARY STORAGE TEMPORARY STORAGE LIQUID SURFACE ELEV. SECOND STAGE BOTTOM ELEVATION SEASONAL HIGH WATER TABLE ELEVATION Depth of Temporary Storage = 10.7 SECOND STAGE SIDESLOPES SECOND STAGE FREEBOARD=--------------------� Temporary Storage Required 795299.5 Temporary Storage Provided 796910.5 Second Stage Top of Dam Elevation = Inside Dimensions of Lagoon at Tap of Length = 313.0 feet Width = Begin Pumping Elevation is Stop Pumping Elevation is Volume to be pumped = 0 SQUARE FEET 180 DAYS 0 GALLONS 13.4 INCHES 6.7 INCHES 371.0 FEET 234.0 FEET 98.5 FEET 87.8 FEET 87.8 FEET feet 2 1 .0?EET cubi cubic feet 99.5 feet Dam 296.0 98.1 87.8 645546 actual 100.0 feet feet feet cubic feet 1. STEADY STATE LIVE WEIGHT 0 head weanling-to-feeder x 30 lbs. - 0 lbs. 0 head feeder -to -finish x 135 lbs. = 0 lbs. 0 sows farrow-to-weanling x 433 lbs. = 0 lbs. 0 sows farrow -to -feeder x 522 lbs. = 0 lbs. 1000 sows farrow -to -finish x 1417 lbs = 1417000 lbs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 1417000 lbs. 2. SLUDGE ACCUMULATION Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? -0.0 Sludge Volume = 0.0 cubic feet 3. REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 1417000.0 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 97.0 feet Construct lagoon bottom elevation 88.0 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 9.0 AREA OF TOP LENGTH * WIDTH 481.0 365.0 AREA OF BOTTOM Lb * Wb 445.0 329.0 AREA OF MIDSECTION (Lm * Wm) 463.0 347.0 175565.0 (AREA OF TOP) 146405.0 (AREA OF BOTTOM) 160661.0 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 175565.0 642644.0 146405.0 1.500 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL = 1446921.0 CU. FT. M VOLUME NEEDED = 1417000.0 CU. FT. THE INSIDE EDGE DIMENSIONS OF THE FIRST STAGE AT THE TOP OF DIKE ELEVATION ARE: ARE 485.0 FEET BY 369.0 FEET 5. DIKE Place spoil as a continuous dike to elevation 98.0 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: first stage lagoon (top of dike) Length * Width = 485.0 369.0 178965 square feet second stage Lagoon (top of dike) Length * Width = 375.0 238.0 89250 square feet Additional Drainage Area 0 square feet TOTAL DA 268215 square feet Pumping cycle to be 180 days. 6A. Volume of waste produced Volume = 1417000 SSLW * 0.0101481 gallon/lb. SSLW/day * 180 days in the pumping cycle / 7.48 gallons per cu. ft. Volume = 346039.4 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 180 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. Volume = 13.4 in * DA / 12 inches per foot Volume = 299506.8 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.7 inches / 12 inches per foot * DA Volume = 149753.4 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 Cubic feet 6B. 0.0 cubic feet 6C. 299506.8 cubic feet 6D. 149753.4 cubic feet TOTAL 795299.5 cubic feet 7. SECOND STAGE DESIGN SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 10.7 AREA OF TOP (BELOW FREEBOARD) LENGTH * WIDTH = 371.0 234.0 86814.0 (AREA OF TOP) 1.1 AREA OF BOTTOM Lb * Wb - 328.2 191.2" AREA OF MIDSECTION (Lm * Wm) _ 62751.8 (AREA OF BOTTOM) 349.6 212.6 74325.0 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 86814.0 297299.8 62751.8 1.783 VOLUME OF SECOND STAGE BELOW FREEBOARD = 796910.5 CU. FT. VOLUME NEEDED = 795299.5 CU. FT. THE SECOND STAGE FREEBOARD IS = 1.0 FEET THE INSIDE EDGE OF THE SECOND STAGE AT ELEVATION 99.5 FEET ARE 375.0 FEET LONG BY 238.0 FEET WIDE BEGIN'PUMPING ELEVATION TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 cubic feet 6B. 0.0 cubic feet 6C. 299506.8 cubic feet TOTAL PUMPED VOLUME 645546.1 cubic feet DEPTH OF WASTE = TOTAL PUMPED VOLUME / SURFACE AREA AT BOTTOM OF SECOND STAGE DEPTH = 645546.1 CU. FT. / 62751.8 SQ. FT COMPUTATION SHEET U.S. DEPARTMENT OF AGRICULTURE SCS-ENG-522 REV. 3-69 SOIL CONSERVATION SERVICE 5 rA ME PRojEcr F At m 2, e? r 4 tz tz o t L -f EWA.-A.d 1 447 (U SHEET or f 10-1 1,n rm vq� THIS DESIGN IS FOR A TWO -STAGE LAGOON CARROLLS 29 CLIENTS NAME COUNTY TODAYS DATE DISTANCE TO NEAREST NONFARM RESIDENCE NUMBER OF PIGS WEANLING TO FEEDER NUMBER OF PIGS FEEDER TO FINISH NUMBER OF SOWS FARROW TO WEANLING NUMBER OF SOWS FARROW TO FEEDER NUMBER OF SOWS FARROW TO FINISH DEGREE OF ODOR CONTROL (minimum 1.0 cu. ft. per lb sslw) (maximum 3.0 cu. ft. per lb sslw) NUMBER OF YEARS OF SLUDGE ACCUMULATION TOP LENGTH AT NORMAL WATER LEVEL TOP WIDTH AT NORMAL WATER LEVEL NORMAL WATER LEVEL ELEVATION LAGOON BOTTOM ELEVATION Depth of Permanent Water 9.8 (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) FIRST STAGE SIDESLOPES FIRST STAGE FREEBOARD Permanent Volume Required 1417000.0 Permanent Volume Provided 1618883.7 Carrolls29 Northampton 7/3/96 2000 FEET 0 0 0 0 1000 1.0 0.0 YEARS 488.0 FEET 372.0 FEET 98.1 FEET' 88.3 FEET feet 2 . 0 : 1 1.0 FEET cubic feet cubic feet First Stage Top of Dam Elevation=- 99.1 feet Inside Dimensions of Lagoon at Top of Dam Length = 492.0 feet Width = 376.0 feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET (i.e. pumpout pond & other outside area) LENGTH OF PUMPING CYCLE GALLONS OF FRESH WATER ADDED DAILY EXCESS RAINFALL ABOVE EVAPORATION 25YR/24HR STORM RAINFALL LENGTH AT TOP OF ALL TEMPORARY STORAGE WIDTH AT TOP OF ALL TEMPORARY STORAGE TEMPORARY STORAGE LIQUID SURFACE ELEV. SECOND STAGE BOTTOM ELEVATION SEASONAL HIGH WATER TABLE ELEVATION Depth of Temporary Storage = 14.5 SECOND STAGE SIDESLOPES SECOND STAGE FREEBOARD Temporary Storage Required 803904.0 Temporary Storage Provided 1008711.8 Second Stage Top of Dam Elevation = Inside Dimensions of Lagoon at Top of Length = 313.0 feet Width = Begin Pumping Elevation is Stop Pumping Elevation is Volume to be pumped = 0 SQUARE FEET 180 DAYS 0 GALLONS 13.4 INCHES 6.7 INCHES 372.0 FEET 231.0 FEET 98.0 FEET 83.5 FEET 83.5 FEET feet 2 cubic fee cubic feet 99.0 feet Dam 296.0 feet 95.5 feet 83.5 feet 651282 cubic feet 1. STEADY STATE LIVE WEIGHT 0 head weanling-to-feeder x 30 lbs. _ 0 head feeder -to -finish x 135 lbs. W 0 sows farrow-to-weanling x 433 lbs. _ 0 sows farrow -to -feeder x 522 lbs. _ 1000 sows farrow -to -finish x 141.7 lbs - TOTAL STEADY STATE LIVE WEIGHT (SSLW) _ 2. SLUDGE ACCUMULATION 0 lbs. 0 lbs. 0 lbs. 0 lbs. 1417000 lbs. 1417000 lbs. Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? 0.0 Sludge Volume = 0.0 cubic feet 3. REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 1417000.0 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 98.1 feet Construct lagoon bottom elevation 88.3 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 9.8 AREA OF TOP LENGTH * WIDTH = 488.0 372.0 AREA OF BOTTOM Lb * Wb = 448.8 332.8 AREA OF MIDSECTION (Lm * Wm) 468.4 352.4 181536.0 (AREA OF TOP) 149360.6 (AREA OF BOTTOM) 165064.2 (AREA OF MIDSECTION) CU. YD. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 181536.0 660256.6 149360.6 1.633 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL = 1618883.7 CU. FT. VOLUME NEEDED = 1417000.0 CU. FT. THE INSIDE EDGE DIMENSIONS OF THE FIRST STAGE AT THE TOP OF DIKE ELEVATION ARE: ARE 492.0 FEET BY •376.0 FEET 5. DIKE Place spoil as a continuous dike to elevation 99.1 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: first stage lagoon (top of dike) Length * Width = 492.0 376.0 184992 square feet second stage lagoon (top of dike) Length * Width = 376.0 235.0 88360 square feet Additional Drainage Area 0 square feet TOTAL DA 273352 square feet Pumping cycle to be 180 days. 6A. Volume of waste produced Volume = 1417000 SSLW * 0.0101481 gallon/lb. SSLW/day * 180 days in the pumping cycle / 7.48 gallons per cu. ft. Volume = 346039.4 cubic feet 6S. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 180 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. Volume = 13.4 in * DA / 12 inches per foot Volume = 305243.1 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.7 inches / 12 inches per toot * DA Volume = 152621.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 cubic feet 6B. 0.0 cubic feet 6C. 305243.1 cubic feet 6D. 152621.5 cubic feet TOTAL 803904.0 cubic feet 7. SECOND STAGE DESIGN SS/END1 SS/END2 SS/SIDE]. SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 14.5 AREA OF TOP (BELOW FREEBOARD) LENGTH * WIDTH = 372.0 231.0 85932.0 (AREA OF TOP) AREA OF BOTTOM Lb * Wb - 314.0 173.0 54322.0 (AREA OF BOTTOM) AREA OF MIDSECTION (Lm * Wm) = 343.0 202.0 69286.0 (AREA OF MIDSECTION) CU. YD. = (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 85932.0 277144.0 54322.0 2.417 VOLUME OF SECOND STAGE BELOW FREEBOARD = 1008711.8 CU. FT. VOLUME NEEDED = 803904.0 CU. FT. THE SECOND STAGE FREEBOARD IS = 1.0 FEET THE INSIDE EDGE OF THE SECOND STAGE AT ELEVATION 99.0 FEET ARE 376.0 FEET LONG BY 235.0 FEET WIDE 8. BEGIN PUMPING ELEVATION TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 cubic feet 6B. 0.0 cubic feet 6C. 305243.1 cubic feet TOTAL PUMPED VOLUME 651282.4 cubic feet DEPTH OF WASTE = TOTAL PUMPED VOLUME / SURFACE AREA AT BOTTOM OF SECOND STAGE DEPTH 651282.4 CU. FT. / 54322.0 SQ. FT �i COMPUTATION SHEET U.S. DEPARTMENT OF AGRICULTURE SCS-ENG--522 REV. 3-69 SOIL CONSERVATION SERVICE -.r- I J�— arraLrT of it to THIS DESIGN IS FOR A TWO -STAGE LAGOON CARROLLS 30 CLIENTS NAME Carrolls30 COUNTY -_-------- --------------------------> Northampton TODAYS DATE ________________________..______> 7/3/96 DISTANCE TO NEAREST NONFARM RESIDENCE _---__> 2000 FEET NUMBER OF PIGS WEANLING TO FEEDER 0 NUMBER OF PIGS FEEDER TO FINISH 0 NUMBER OF SOWS FARROW TO WEANLING=____-__--> 0 NUMBER OF SOWS FARROW TO FEEDER =_____--_=_> 0 NUMBER OF SOWS FARROW TO FINISH =------_____> 1000 DEGREE OF ODOR CONTROL =____________________> 1.0 (minimum 1.0 cu. ft. per lb sslw) (maximum 3.0 cu. ft. per lb sslw) NUMBER OF YEARS OF SLUDGE ACCUMULATION 5.0 YEARS TOP LENGTH AT NORMAL WATER LEVEL742.0 FEET TOP WIDTH AT NORMAL WATER LEVEL234.0 FEET NORMAL WATER LEVEL ELEVATION _______________> 97.2 FEET LAGOON BOTTOM ELEVATION ____________________> 83.7 FEET Depth of Permanent Water 13.5 feet (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) FIRST STAGE SIDESLOPES_____________________> 2.0:1 FIRST STAGE FREEBOARD =_____________________> 2.0 FEET Permanent Volume Required 1983800.0 cubic feet Permanent Volume Provided 2001348.0 cubic feet First Stage Top of Dam Elevation=99.2 feet Inside Dimensions of Lagoon at Top of Dam Length = 750.0 feet Width = 242.0 feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET (i.e. pumpout pond & other outside area) LENGTH OF PUMPING CYCLE GALLONS OF FRESH WATER ADDED DAILY EXCESS RAINFALL ABOVE EVAPORATION 25YR/24HR STORM RAINFALL LENGTH AT TOP OF ALL TEMPORARY STORAGE WIDTH AT TOP OF ALL TEMPORARY STORAGE TEMPORARY STORAGE LIQUID SURFACE ELEV. SECOND STAGE BOTTOM ELEVATION SEASONAL HIGH WATER TABLE ELEVATION Depth of Temporary Storage = 13.8 SECOND STAGE SIDESLOPES SECOND STAGE FREEBOARD Temporary Storage Required 803203.8 Temporary Storage Provided 1000346.5 Second Stage Top of Dam Elevation = Inside Dimensions of Lagoon at Top of Length = 313.0 feet Width = Begin Pumping Elevation is Stop Pumping Elevation is Volume to be pumped = 0 SQUARE FEET 180 DAYS 0 GALLONS 13.4 INCHES 6.7 INCHES 305.0 FEET 288.0 FEET 98.0 FEET 84.2 FEET 84.2 FEET feet �2.0:1 id T cubic feet cubic feet 99.5 feet Dam 296.0 feet 95.4 feet 84.2 feet 650816 cubic feet e 1. STEADY STATE LIVE WEIGHT 0 head weanling-to-feeder x 30 lbs. 0 head feeder -to -finish x 135 lbs. - 0 sows farrow-to-weanling x 433 lbs. _ 0 sows farrow -to -feeder x 522 lbs. _ 1000 sows farrow -to -finish x 1417 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 2. SLUDGE ACCUMULATION 3 4 0 lbs. 0 lbs. 0 lbs. 0 lbs. 1417000 lbs. 1417000 lbs. Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? 5.0 Sludge Volume = 566800.0 cubic feet REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 1983800.0 cubic feet NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 97.2 feet Construct lagoon bottom elevation 83.7 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 13.5 AREA OF TOP LENGTH * WIDTH 742.0 234.0 AREA OF BOTTOM Lb * Wb - 688.0 180.0 AREA OF MIDSECTION (Lm * Wm) 715.0 207.0 173628.0 (AREA OF TOP) 123840.0 (AREA OF BOTTOM) 148005.0 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 173628.0 592020.0 123840.0 2.250 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL = 2001348.0 CU. FT. VOLUME NEEDED = 1983800.0 CU. FT. THE INSIDE EDGE DIMENSIONS OF THE FIRST STAGE AT THE TOP OF DIKE ELEVATION ARE: ARE 750.0 FEET BY 242.0 FEET 5. DIKE Place spoil as a continuous dike to elevation 99.2 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: first stage lagoon (top of dike) Length * Width = 750.0 242.0 181500 square feet second stage lagoon (top of dike) Length * Width = 311.0 294.0 91434 square feet Additional Drainage Area 0 square feet TOTAL DA 272934 square feet Pumping cycle to be 180 days. 6A. Volume of waste produced Volume = 1417000 SSLW * 0.0101481 gallon/lb. SSLW/day * 180 days in the pumping cycle / 7.48 gallons per cu. ft. Volume = 346039.4 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 180 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. Volume = 13.4 in * DA / 12 inches per foot Volume = 304776.3 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.7 inches / 12 inches per foot * DA Volume = 152388.1 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 cubic feet 6B. 0.0 cubic feet 6C. 304776.3 cubic feet 6D. 152388.1 cubic feet TOTAL 803203.8 cubic feet 7. SECOND STAGE DESIGN SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.0 2.0 2.0 2.0 13.8 AREA OF TOP (BELOW FREEBOARD) LENGTH * WIDTH = 305.0 288.0 87840.0 (AREA OF TOP) AREA OF BOTTOM Lb * Wb = 249.8 232.8 58153.4 (AREA OF BOTTOM) AREA OF MIDSECTION (Lm * Wm) 277.4 260.4 72235.0 (AREA OF MIDSECTION) CU. YD. = (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 87840.0 288939.8 58153.4 2.300 VOLUME OF SECOND STAGE BELOW FREEBOARD = 1000346.5 CU. FT. VOLUME NEEDED = 803203.8 CU. FT. THE SECOND STAGE FREEBOARD IS = 1.5 FEET THE INSIDE EDGE OF THE SECOND STAGE AT ELEVATION 99.5 FEET ARE 311.0 FEET LONG BY 294.0 FEET WIDE 8. BEGIN PUMPING ELEVATION TOTAL REQUIRED TEMPORARY STORAGE 6A. 346039.4 cubic feet 6B. 0.0 cubic feet 6C. 304776.3 cubic feet TOTAL PUMPED VOLUME 650815.7 cubic feet DEPTH OF WASTE = TOTAL PUMPED VOLUME / SURFACE AREA AT BOTTOM OF SECOND STAGE DEPTH 650815.7 CU. FT. / 58153.4 SQ. FT bn CARROLL'S FOODS OF VIRGINIA, INC. P. O. Box 1240 WAVERLY, VIRGINIA 23890 July 9, 1999 Mr. Patrick Towel! NCDEHNR, DWQ Raleigh Regional Office 3800 Barrett Dr., Suite 101 Raleigh, NC 27609 Dear Mr. Towell: This letter is a follow up to our telephone conversation on July 2, 1999. On the afternoon of July 2, 1999 Carroll's Foods of VA, Inc. personnel initiated land application activities at Smithfield-Carroll's Farms #27-30 (AWS 660030). After idling the irrigation pump for several minutes, to allow it to build pressure slowly, the operator noticed that the system failed to gain proper pump pressure in a timely manner. It is routine procedure to start and idle irrigation pumps for a period of time to allow any air within the piping to be expelled without damaging pipes or equipment. When the system failed to build pressure the irrigation operator shut off the pump and initiated an inspection of the irrigation system. It was discovered that an irrigation hydrant, which was not to be used for that application event, was open unbeknown to the Certified Operator. The open hydrant allowed for the unexpected release of swine effluent to the area immediately adjacent. It is estimated that approximately 2000 gallons of swine manure were released via this hydrant. The manure flowed overland to a wooded area adjacent to the application field and settled in that area. Carroll's Foods of VA, Inc. personnel informed me that the effluent was contained on company property and did not reach any water course. Nutrient content of this effluent is estimated at 1.5 pounds nitrogen per 1000 gallons as a June 1999 analysis indicates (copy attached). It is expected that the ground and existing vegetation absorbed and utilized this liquid. This hydrant was not inadvertently left open, nor is there reason to believe that this was an act of negligence on the part of the Carro!I's or the Certified Operator. This hydrant, located in a remote field, had been opened and a PVC marker replaced over the hydrant to give the impression that all was well. Days prior to July 2, 1999 acts of vandalism had occurred at this particular site, specifically the environmental management department. There were acts of vandalism to a company vehicle and a gasoline motor that I did not think to be significant enough to warrant reporting to local authorities, until it was discovered that apparently these acts included tampering with environmental equipment in such a manner to cause adverse environmental impact. Immediately after my telephone conversation with you, I notified the Northampton County Sheriffs Office of the incidents and a deputy was dispatched to the farm. The idea that these acts are related is very possible, there had recently been witnessed threats against the manager of this complex and the company by an individual who is very familiar with environmental operations at this site. To prevent future incidents such as this, environmental management personnel have been instructed to inspect all equipment immediately prior to any activities that involve land application or transfer of swine effluent. Should you require further information, I may be reached at (804"-2109. Sincerely, Rudy Grammer Mgr. Farming & Environmental Affairs cc: Mr. Adolph Miller, Carroll's Foods of VA, Inc. Mr. Tony Short, Northampton SWCD T14n1E 1 Qqg t,sc-bq c.Ar3 c,���w, NC. State of North Carolina Department of Environment, Health and Natural Resources ` Division of Water Quality A6i James B. Hunt, Jr., Governor Wayne McDevitt, Secretary E3 E N F1 A. Preston Howard, Jr., P.E., Director September 5, 1997 Adolph Miller Farms 27-30 PO Box 1240 Waverly VA 23890 Subject: Certificate of Coverage No. AWS660030 Farms 27-30 Swine Waste Collection, Treatment, Storage and Application System Northampton County Dear Adolph Miller: In accordance with your application received on July 2, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 66-30, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farms 27-30, located in Northampton County, with an animal capacity of no greater than 4000 Farrow to Finish and the application to a minimum of 202.7 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to - operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. PIease be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by xhe Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. Th scco� his not automatically transferable. A name/ownership change application must be submitted to the DWQ prior -to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action.Employer 50% recycled/ 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Raleigh Regional Office. The Regional Office Water Quality Staff may be reached at (919) 571-4700. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, . Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Northampton County Health Department Raleigh Regional Office, Water Quality Section Northampton County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Smithfield Carroll's Farms Farm 27 PO Box 1240 Waverly Va 23890 EDE_:HNFZ November 12, 1996 SUBJECT: Operator In Charge Designation Facility: Farm 27 Facility IDM 66-33 Northampton County Dear Farm Owner: Senate Bill 1217, An Act to .implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at,919/733-0026. . Sincerely, _j A. Preston Howard, Jr., P.E., Director Division of Water Quality Enclosure cc: Raleigh Regional Office Water Quality Files P.O. Box 27687, N.W 4 FAX 919-715-3060 Raleigh, North Carolina 27611-7687 v� An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 I 50% recycled/ 100% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director May 13, 1997 MEMORANDUM TO: Raleigh Regional Water Quality Supervisor FROM: Sue Homewoodal\ SUBJECT: Notification of Facility Number Change AIF �I�VA IT441jr; IDEHNF =1 The following changes have been made to the Animal Operations Database. Please make appropriate changes in your files. Facility numbers 66-30, 66-31, 66-32, and 66-33 were_ all --combined per one certification for the facility. Facility numbers 66-31, 66=32 and 66-33 were deleted from the animal operations database. If you have any comments or questions please feel free to call me at (919) 733-5083 ext 502. di 4 � I-e j 4/�' _S t a"�' I- (( 4-0 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Tl •�I�: i i ' i `.nWAYNE MCDIMW. -SECRETARY �•_r;: _ sr_hie _ / NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGiH REGIONAL OFFICE Division of Water Quality October 22, 1998 Mr. and Mrs. Joseph Collier Route 1, Box 29 Garysburg, North Carolina 27831 Subject: Complaint Investigation Carroll's Farm 27-30 Northampton County Dear Mr. and Mrs. Collier: On October 20, 1998, I conducted an inspection at the subject swine facility due to concerns that you had regarding the possible expansion of animals at this site. I met with Mr. Mike Neil, Unit Production Manager with Carroll's Foods, who acted as my guide while conducting my inspection. I also contacted Mr. Alvin Lane, Farm Operations Manager, with Carroll's Foods, to let him know my purpose for the inspection. I noted that there had been a recent addition of one (1) small confinement building at each facility (27-30), and that each unit was designed to confine a total of 60 gilts. Mr. Neil stated that currently several a►f the now buildings were still under construction and that Carroll's had planned 4-first to bring in approximately 40 animals per month. Mr. Neil told me that when all construction was complete that the plan would be to bring in 60 new gilts evegy 6 weeks. Mr. Neil further explained to me that new gilts had been introduced to the farms to replace sows since the farm was built, but they lead previously been housed in parts of the topping units. With the building of the new'Uolation units, Carroll's can better insure that no diseases are introduced into 1hi'herd. In other words, the reason for the new construction was for biosecurity reasons and not to expand total numbers of swine at this facility. While I was on site I also conducted a compliance inspection of the facility. All eight (8) waste lagoons had more than the required amount of freeboard and no �= "4 problems or deficiencies were noted. I observed land application of waste on one of the fields near the entrance to the property and walked around the field to see if any '" " waste had gotten off site. I discovered no problems with waste application during this application event. _- - 3600 SARRETT DRIVS. SUIT[ 101, RALEIGH, NORTH CAROLINA 27605 _!``"•; PHONEYID-571.4700 FAXPIS-571-4716 ;''' �; .�•,'- �-!�ll }; o:_i AN EQUAL OPPORTUNITY /ARFIRMATIVS ACTION EMPLOYER - 509� RECYGLEO/10% P06T-CONSUMER PAPER Mr. & Mrs. Collier Page 2 Please find attached a copy of House Bill 515 entitled MORATORIA ON CONSTRUCTION OR EXPANSION OF SWINE FARMS. It is my opinion that the addition of the new isolation houses at Carroll's Farm 27- 30 do not constitute an expansion of animals over and beyond the allowed permitted number and therefor is not in violation of the moratorium. I appreciate your interest in this area and your concern with keeping up with current environmental regulations. If you ever observe any runoff of waste from this or any other swine farm or municipal system in your area please do not hesitate to call me at (919) 571-4700. The Division of Water Quality relies heavily on concerned citizens such as yourselves to let us know when possible violations of State regulations occur. Once again, thank you for your concern. Sincere y, Patrick (Buster) Towell Environmental Specialist cc. Mr. John White, Northampton County Health Department Mr. Walt Fielding, Northampton County Planning and Zoning