HomeMy WebLinkAboutNC0076643_BIMS Report_20190515United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 IN I 2 IF I 3 I NC0076643 111 12 I 19/05/09 I17 18 I S J 19 L G] 201 I
211111 I I I I I I II I I I I I I I I I I I I I I I I I I I I I I I II I I I I I f6
Inspection
Work Days Facility Self -Monitoring Evaluation Rating 131 QA ---------------------- Reserved -------------------
67
I 72 I r, I 73 I I I74 751 I I I I I I I80
1.0 70 I z I 71 tyI I
I —I � I I i
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES oermit Number)
10:OOAM 19/05/09
15/12/01
Hickory Plant
1223 Fairgrove Church Rd
Exit Time/Date
Permit Expiration Date
Hickory NC 28602
11:15AM 19/05/09
20/07/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Ray S Penley/ORC/828-466-7818/
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Ray S Penley,1611 Indian Springs Dr Conover NC 28613/Operator/828-466-7818/
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit 0 Flow Measurement Operations & Maintenance Records/Reports
Self -Monitoring Program 0 Facility Site Review Effluent/Receiving Waters Laboratory
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Edward Watson MRO GW///
Signature of Management Q A Review Docusigned by: Agency/Office/Phone and Fax Numbers Date
�s... Ei P44-ft 5.15.19
1`161 FB69AMUAI..
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
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NPDES yr/mo/day Inspection Type (Cont.)
NCO076643 I11 121 19/05/09 117 18 JCJ
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
On May 9, 2019, the MRO performed a Compliance Inspection for the former General Electric
transformer manufacturing facility under permit NC0076643. No additional building demolitions were
observed to have occurred since the November 10, 2016 site visit.
The treatment system was observed during the site visit. Primary treatment is the on -site Air Stripper.
The wet well was observed during the site visit. The high water alarm provides notification to the ORC
through a SCADA system.
Three wells are now connected to the SCADA system.
GW sampling is being performed by EPA method 8260 for VOCs. Sampling data continues to report
elevated levels of PCE and TCE in some of the recovery wells.
Sampling analytical results were reviewed as part of the AR. The facility continues to collect surface
water samples at the designated locations. Multiple stream surface water measuring points are also
present at the site.
TCE and TCA are continuing to have an elevated presence. However, based on the analytical data, the
treated water appears to be displaying a reduction in the TCE and TCA.
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Permit: NCO076643 Owner - Facility: Hickory Plant
Inspection Date: 05/09/2019 Inspection Type: Compliance Evaluation
Permit
Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
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0
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application?
Is the facility as described in the permit?
0
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# Are there any special conditions for the permit?
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0
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Is access to the plant site restricted to the general public?
0
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Is the inspector granted access to all areas for inspection?
0
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Comment: The current Dermit was Dresent durina the site visit. The Dermit expires 7/31/2020. The
ORC was reminded that the application for permit renewal should be submitted by
01/31/2020.
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment: O&M records were reviewed during the site visit. The records were in order and up-to-date.
Record Keeping
Are records kept and maintained as required by the permit?
Is all required information readily available, complete and current?
Are all records maintained for 3 years (lab. reg. required 5 years)?
Are analytical results consistent with data reported on DMRs?
Is the chain -of -custody complete?
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
Has the facility submitted its annual compliance report to users and DWQ?
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator
on each shift?
Is the ORC visitation log available and current?
Is the ORC certified at grade equal to or higher than the facility classification?
Is the backup operator certified at one grade less or greater than the facility classification?
Yes No NA NE
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Permit: NCO076643 Owner - Facility: Hickory Plant
Inspection Date: 05/09/2019 Inspection Type: Compliance Evaluation
Record Keeping Yes No NA NE
Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑
Facility has copy of previous year's Annual Report on file for review? 0 ❑ ❑ ❑
Comment: All records were present and in aood order. A CODv of the AR was present and available for
review. The ORC visitation logs are in order and up-to-date.
Effluent Pipe
Yes No NA NE
Is right of way to the outfall properly maintained?
0
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Are the receiving water free of foam other than trace amounts and other debris?
0
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If effluent (diffuser pipes are required) are they operating properly?
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0
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Comment: The effluent was clear of solids, color, foam and odor. The receiving stream waters were
clear. The up -stream sampling points were observed during the site visit.
An updated site map was provided via email.
Flow Measurement - Effluent
Yes No NA NE
# Is flow meter used for reporting?
0
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Is flow meter calibrated annually?
0
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Is the flow meter operational?
0
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(If units are separated) Does the chart recorder match the flow meter?
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Comment: The effluent flow meter calibration records were reviewed during the site visit. The
calibration records indicate the meter was calibrated on January 24, 2019.
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