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Home My WebLink AboutNC0083038_Renewal (Application)_20190506 4,e a.SU►,. ROY COOPER t �"! . - Governor i MICHAEL S.REGAN �*•N.4,,,. , Secretary "" ` LINDA CULPEPPER NORTH CAROLINA Dire( Environmental Quality May 06, 2019 Stephane Jean, Plant Manager Ardagh Glass Inc 620 Facet Rd Henderson, NC 27537-4200 1 Subject: Permit Renewal Application No. NC0083038 Ardagh Glass, Inc. Vance County Dear Applicant: The Water Quality Permitting Section acknowledges the May 6, 2019 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 150E-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deq.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, ,,Ac 4 , j Wren Thedford Administrative Assistant Water Quality Permitting Section ec: WQPS Laserfiche File w/application 1 -?j, North;ar: r;DepartrrertofERviranmentalQuality I Dvs aofNeaterFesour s Ra gh Regara Off 13r3DD Barrett Dnve I Ra gh,North roi rte 27iJ09 e.':-."-;"-•....:: /'✓ 919-791-4200 Arda h rou ®, . J � www.ardaghgroup.corn 620 Facet Rd. Henderson, NC 27537 T: 252-492-1131 F: 252-492-3531 Via Certified Mail: No. 7018 0360 0001 6142 7484 Return Receipt Requested ri Division of Water Quality PECEIV NPDES Unit North Carolina Department of Environmental Quality �/NGDEQ/py 1617 Mail Service Center Raleigh, NC 27699-1617 MAY 0 6 2019 May 2, 2019 water pualiry Permitting Section Re: Ardagh Glass Inc. Henderson, NC Permit No. NC0083038 Renewal Application Ardagh Glass Inc. (AGI) requests renewal of NPDES permit number NC0083038 for the discharge of wastewater from our facility located at 620 Facet Road, Henderson. This cover letter, enclosed application form, map, and sludge management plan are submitted as our application package. As previously requested, the original and two copies are enclosed. There have been no facility changes impacting the permitted system since the permit was last issued in April 2015. If you have any questions or require additional information, please do not hesitate to contact Heather Harper, EHS Manager, at(252) 430-3602. Yours incerely, LIB' Stephane A. e Plant Manage Enclosures cc: R. Bishop H. Harper C. Thornton J. Inman NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC0083038 Please print or type. 1. Contact Information: Owner Name Ardagh Glass Inc. Facility Name Ardagh Glass Inc. Mailing Address 620 Facet Road City Henderson State / Zip Code NC 27527 Telephone Number 252-430-3651 Fax Number 252-492-3531 e-mail Address Stephane.a.jean@ardaghgroup.com 2. Location of facility producing discharge: Check here if same as above Street Address or State Road City State / Zip Code County Vance 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Ardagh Glass Inc. Mailing Address P.O. Box 50487 City Indianapolis State / Zip Code IN 46250-0424 Telephone Number 317-558-1897 Fax Number 317-558-8805 4. Ownership Status: Federal ❑ State El Private ® Public ❑ Page 1 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 5. Standard Industrial Classification (SIC) code(s): 3221 6. Number of employees: 300 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. The treatment system consists of a 500,000-gallon aboveground holding tank, which is discharged via Outfall 001 into an unnamed tributary to Martin Creek. Whenever molten glass is drained from a glass melting furnace, clean city water is used to cool the glass and the metal chute, directing the flow of glass down the chute. This cooling (or quench) water is collected and held in the 500,000-gallon aboveground storage tank for temperature control prior to being discharged to the receiving stream at a controlled rate, over a period of several days. The quench water does not come into contact with any oils or other substances used in the plant, and there are no treatment chemicals or other additives used. The discharge is intermittent and only occurs as a result of a furnace drain event. The primary reasons for a drain are a scheduled or emergency furnace repair. Repairs are typically scheduled approximately every 7-10 years. 8. Is facility covered under federal effluent limitation guidelines? No ❑ Yes If yes, specify the category? Glass manufacturing, Part 426 Subpart H 9. Principal product(s) produced: glass bottles and jars Principal raw material(s) consumed: sand, limestone, soda ash Briefly describe the manufacturing process(es): The raw materials are combined into batches and delivered to the two glass melting furnaces where they are heated to molten glass. The molten glass is then directed to forehearths where it is further conditioned before being directed to a forming machine where it is molded into glass containers. The containers are slowly heated and cooled in annealing lehrs. The annealed containers are inspected for quality and then packed in cartons or on bulk pallets. The containers are stored in an on-site warehouse until loaded in a truck for shipment to the customer. Page 2 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed (List specific amounts consumed and/or units of production over the last three years) Product Produced or Raw Material Product Produced or Raw Material Consumed Consumed (AVERAGE) (PEAK) Furnace 1: 194.9 tons glass produced; Furnace 1: 264.08 tons glass produced; per Day Furnace 2: 312.3 tons glass produced Furnace 2: 369.98 tons glass produced Furnace 1: 5,993.57 tons glass produced; Furnace 1: 7,450.71 tons glass produced; per Month Furnace 2: 9,499.12 tons glass produced Furnace 2: 10,643.65 tons glass produced Furnace 1: 71,202.84 tons glass produced; 1Furnace 1: 77,421.76 tons glass produced; per Year Furnace 2: 113,989.38 tons glass produced Furnace 2: 117,089.05 tons glass produced 11. Frequency of discharge: Continuous ❑ Intermittent If intermittent: Days per week discharge occurs: 7, when a discharge occurs Duration: < or = 30 days 12. Types of wastewater discharged to surface waters only Discharge Flow (GALLONS PER DAY) Sanitary - monthly average None Utility water, etc. - monthly average None Process water - monthly average Maximum total 500,000 gallons per drain event Stormwater- monthly average No estimate; stormwater discharges are regulated via Permit NCG070076 Other- monthly average Explain: None Monthly Average Maximum total 500,000 gallons when a drain event total discharge (all types) occurs 13. Number of separate discharge points: 1 Outfall Identification number(s) 001 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Unnamed tributary to Martin Creek Page 3 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples,for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. NOTE: Permittees requesting renewal should complete the table ONLY for the parameters currently monitored. Summarize the past 3 years of effluent data. Parameter Daily Monthly Units of Maximum Average Measurement Biochemical Oxygen Demand (BOD5) NA NA NA • Chemical Oxygen Demand (COD) NA NA NA Total Organic Carbon NA NA NA Total Suspended Solids No discharge in last 3 years Ammonia as N NA NA NA Temperature (Summer) No discharge in last 3 years Temperature (Winter) No discharge in last 3 years pH No discharge in last 3 years Fecal Coliform (If sanitary waste is NA NA NA present) Total Residual Chlorine (if chlorine is NA NA NA used) 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Permit Number Hazardous Waste (RCRA) NCD053528170 NESHAPS (CAA) 02834 UIC (SDWA) Ocean Dumping (MPRSA) NPDES NC0083038 Dredge or fill (Section 404 or CWA) PSD (CAA) 02834 Other (Title V) 02834 Non-attainment program (CAA) Other (Stormwater) NCG070076 Other (Non-discharge) WQ0000221 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) No chemicals are discharged. Page 4 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge a and belief such information is true, complete, and accurate. P Stephane A. Jean Plant Manager Printed name of Person Signing Title oS 1 Signat re f ppli.I fail. Date / �� / North Carolina GenStatute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representan, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) 11 Page 5 of 5 C-MI 10/08 ArcaghGrouc L� Ardagh Glass Inc.—Henderson Plant Sludge Management Plan A sludge management plan is not applicable to this wastewater treatment system; no sludge or solids are generated. The water is used only for cooling and temporary storage for temperature reduction is the only treatment method. , (1. ---s'),\ _,,.......,,,,,,,,...„...,„ , ,..„,—,,,,„,,,...„ :„... ,.., ,,,,,...,....,„, , , y ,,,,,,,,,, 0 s,,.. 1 r._,_,/,,,,_,.... „,,,,,,,...,,,....„,...._-2--. --1 P ...s. --:re"- ltrdliri_ Vr3 *• , II- .k ik z"-) :('' N. -' 1--`- 1, J4 's +.Aid 1 f x;Pit, $a? / -� I) __4___ - 1 ;1 ti }M , Martin Creek e: S (,t ,` \. ,�,;..•-�%-... • 1 i ��, took. !.s: j, Road ' � �, I, :r� •t it + ... . ;P C { �� `: } :$ � �. (NC Hwy 1) , � ' ;\o• •• �J X- - , 1 x... � CE �¢ r � _ d ,,, ,t- \ '..%'\�'� ::7 `'� �I '� , / , /'li‘i \, If 1• l _' -\ 1, \y, vii, ,-ttsr,-. t, v. _ \ ",...)\\• \7,>, . lij4v,:4\be, ...7 ._,,,,,, . ..,. ,?. ....,..,,,,-,,, - c."4 =,.-.1,-,:kVf.`A ri.0 — • \\ ' iti, ‘ ', \ Yam\ 111 , .�+ / ♦A\ ---N—r ii t�v r 5oa ` J - ? • 1; �� .� Approximateproperty �� x f a �; r \ PP =' (i 1`f b r,\� / (, ■• �1j� Aii�1 � ; •, '�+' ` boundary 1-. ) ;buy�% \` - P�.___��._- -1 I— — y le�.., } ..� ! �n� • c.,1_, 1 A „7/ jh , i -.‘"_t--1, r-)i, str\_}.',Ijcz- c(j_____ ja.o. . 1,, „. '- , ir.,1,----7.-- -1 ,-._ik --- i 5' hit it vs_.15/,-.1 7\.)-- .1 - \.7. ...1 n , „Lv �. I Outfall 001 �. t o , a(`\�j , \•• • i // (Flows southeast) .7 � ,. ./..//1(ceileff , /-c, f\ ,..v di ji,r •J <Rtt VV�11 ). .,0,1i..,„)116 -17\ ,,..? `J Dive in ]' ,,' ] ��01 /� / r— Fit iNi ItJ 'l C�-„_.,-rr' •. •'1 yN1j I to,eNIatttn l.redt•' ii 11 r t1 / a, /C . 4`/,', .'i of s �'� \S� ♦ _ vim- ..-�•��1 / ! - , 1`., _%1 !'.^_- / �' _ry `tb -.7.1\;) -\ .) / r1( �coo 1 1 _ /'�1 � �= \� \l✓"i ��.. aill (91, p 1 jif `-y°'•,, \ .'�i--tiu Creek f i ' `� A 1 J ;L a�•. (flows ea.;t) r \ �' / r - �-�)15 I I , 4cJ'1 1,I D. mer -------- ,__ _____,1 _..2._, , ,,,e_Age__ al g_44 1- A iiep - al rt) „ 77-/_____."i 1/PWItlir - . '''Sb•' . 414.411°' , \s ,„, ---,, ,) 0 4 1,11,.,—,i r ( '-.J-s_ s+� \ ti �. a }w +rki, 4 e` ),`�f�: i�J : 1n, Bear Pod ._f _ _u. -, /ss, Lam , (� i ,I., , I , ( 1'� t Road ,�� 1 _,�_< <-- ter. f---' ( _.,, ,, ,,\, ..,::\... .., ') ' - \ . � - / ! ram )'I i ., c., I) u A ,--,--- ::\.. (i .a.t. "�cb ii p' _ Ardagh Glass, Inc. Facility Location Latitude: 36° 17'20"N Longitude: 78°23'35"W not to scale HUC: 03020101 Stream Class: C;NSW+ Drainage Basin: Tar Pamlico Stream Segment: 28-78-1-3 Receiving Stream: UT to Martin Creek Sub-Basin: 02 NPDES Permit NC0083038 State Grid: B25SW USGS Quad: Henderson,NC North Vance County