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Home My WebLink AboutNCG500352_Compliance Evaluation Inspection_201904114 ROY COOPER Governor MICHAEL S. REGAN Secretory LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality April 11, 2019 Dylan Shook Hanes Dye & Finishing Companvc-ay PO Box 202 APR23 ��®��s Winston Salem, NC 27102-0202 2019 ,o Ces Subject: Compliance Evaluation Inspection Report ®rhlli°mg section Certificate of Coverage NCG500352 under NPDES General Permit NCG500000 Hanes Dye and Finishing Company; Forsyth County Dear Mr. Shook: On March 27, 2019, Paul DiMatteo of the Division of Water Resources (Division), Winston-Salem Regional Office met with you to conduct a Compliance Evaluation Inspection of the above referenced Certificate of Coverage. The inspection typically consists of a review of the permit and accompanying documentation to determine compliance with permit conditions and an on -site inspection of the wastewater facilitie. The enclosed inspection form notes the areas that were evaluated for the inspection, with notable findings outlines as follows. 1. Unless conflicting information is discovered, semiannual monitoring should be conducted as required in Part 1.A(1) for air conditioner winterization activities which result in a discharge of chlorine -treated water to the roof drain system and eventually to Peter's Creek. Samples should be taken during a representative discharge event, before the water is commingled with any other waste or substances, such as storm water or surface water, and be analyzed by a certified laboratory. If there was no discharge during a semiannual period that should be documented and the records maintained. Please be advised that the Division may request to review documentation required to be kept by the Permit to determine compliance with its conditions at any time. If you should have any questions, please do not hesitate to contact Paul DiMatteo at (336) 776-9691 or our office at (336) 776-9800. Sincerely, DocuSlpnedGby: -B'49M5C94EA... Lon T. Snider, Assistant Regional Supervisor Water Quality Regional Operations Section Winston-Salem Regional Office Division of Water Resources, NCDEQ Enclosures — Inspection Report CC: WQS Winston-Salem Regional Office �N�Pp:ESiU,rfit� Central Files Dr.. North Carolina Department of Environmental Quality I Division of Water Resources r_ e.0 ��/g Winston-Salem Regional Office 1 450 Hanes Mill Road, Sulte 300 I Winston-Salem, North Carolina 27103 aC CAROIWA ��U ^m �� 336,776.9600 United States Environmental Protection Agency Form Approved. CPA Washington, D.C.20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expiresB-31-98 Section A: National Data System Coding (i.e., PCS) Transactiori'Code • `' NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 2 I5 : 3 I NCG500352 11 12 19/03/27 17 18 C 19 I g 20I I 211.• I I I I I �6 Inspection, Work'Days Facility Self -Monitoring Evaluation Rating B1 CA Reserved 72 LJ 67 70 d LJ 71 IitJ 73 I 74 751 I I I I I 80 Section B: Facility Data Name and Location.of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:OOAM 19/03/27 16/01/13 Hanes Dye & Finishing Company 600 NW Blvd Exit Time/Date Permit Expiration Date Winston Salem NC 27102 09:45AM 19/03/27 20/07/31 Neme(s) of Orisite Representative(s)friUes(s)/Phone and Fax Number(s) Other Facility Data • 1 Name, Address of Responsible Official/Tifle/Phone and Fax Number Contacted Dylan Shook,PO Box 202'Winston Salem NC 271020202//828-502-3253/ • No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date DocuSigned by: Paul DiMatteo:' WSRO WQH336-776-9691/ 4/11/2019 - F10C7C2E58B34D4... Signature of Management CIA Reviewe DocuSigned by: Agency/Office/Phone and Fax Numbers Date 1_oti -f SMdv 4/11/2019 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. 'i i Page# 1 NPDES " yr/mo/day Inspection Type 1 31 NCG500352 I11 12I 19/,03/27 117 18 ICI (Cont.) Section D: Summary of Finding/Comments (Attach additionalsheetsof narrative and checklists as necessary) On Mach 25,`2019 I met with Dylan Shook to inspect this facility. Mr. Shook explained that he took over as manager of these programs for the plant about a year ago. Neither of us were entirely clear what discharge, the permit is meant to cover - I was not able to find records in our files. There seem to be 2 possibilities:"" 1. (More likely) there are large air conditioning units on top of the building that use pools of chlorine -treated water in the cooling process. The water in these units is static, except when winterizing they'may drain the water onto the roof, which would follow the roof drains to stormwater outfalls and then"to Peter's Creek. 2. (Less likely) boilers are used in the manufacturing process. However, the discharge from these boilers enter a pretreatment unit and join the City of Winston Salem's collection system; it is covered under the City's Pretreatment Program. I advised Mr. Shook to complete the monitoring required under Part LA(1) for the air conditioner winterization unless advised otherwise. Samples should be taken during a representative discharge event, before the, water is commingled with any other waste or substances, such as stormwater or surface water. Page# 2 .'Permit: NCG500352 Owner -Facility: Hanes Dye & Finishing Company Inspection bate:' 03/27/2019 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ ❑ application? Is the facility as described in the permit? M ❑ ❑ ❑ # Are there any, special conditions for the permit? ❑ N ❑ ❑ Is access to the, plant site restricted to the general public? ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: Effluent Pipe ., Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ 0 ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ M ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment: Page# 3