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HomeMy WebLinkAboutNC0089052_Compliance Evaluation Inspection_20190215 v ROY COOPER t �1'` . Governor 1'. I-I^ \r _ MICHAEL S.REGAN Secretary ; 4� +�+_`: - LINDA CULPEPPER NORTH CAROLINA Director Environmental Quality February 15, 2019 Mr. Alec H. Chaplin, Jr. Zooland Family Campground, LLC P.O. Box 12187 Cola, SC 29211 • RECEIVED/DENR/DWR SUBJECT: Compliance Evaluation Inspection FEB 19 2019 Zooland Family Campground WWTP NPDES Permit No. NC0089052 Water Re, outz,es Randolph County Permitting Section • Dear Mr. Chaplin: On February 13, 2019, Jenny Graznak and Paul DiMatteo,-of this office, met with Alan Gaddis, owner of AG Environmental Management, LLC, to perform a Cbmpliance Evaluation Inspection at the Zooland Family Campground wastewater treatment plant (VWVfP). The Operator in Responsible Charge (ORC) William McDonald and Back Up ORC Rojeana McDonald are both employees of AG Environmental Management, LLC. This type of inspection consists of two basic parts: an in-office file review and an on-site inspection of the treatment facility. The attached EPA inspection form details the areas that were evaluated for this inspection. Our office is aware that an Authorization to Construct (ATC) was issued by the Division of Water Resources on May 18, 2018 granting installation of a new 8,000-gallon concrete flow equalization tank and piping. Please keep our office updated on the timeline for this project. If you have any questions regarding the inspection or this report, please contact Jenny Graznak or me at (336) 776-9800 or by email at iennv.graznakna,ncdenr.gov. Sincerely, l 1� Sherri V. Knight, P.E. Regional Supervisor Water Quality Regional Operations Division of Water Resources Enclosure: EPA Water Compliance Inspection Report cc: Central Files/WSRO/ NPDES Unit D ' North Carolina Department of Environmental Quality I Division of Water Resources Q Winston-Salem Regional Office 1450 Hanes Mill Road,Suite 300 I Winston-Salem,North Carolina 27103 NORTH CAROUNA " +a Emrtmoroadal � 336.776.9800 United States Environmental Protection Agency Form Approved EPA Washington,D C 20460 OMB No 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A National Data System Coding(i e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 LI 2 [ I 3 I NC0089052 111 121 19/02/13 117 18 I,I 19 Li I 2011 211 111 I I I I I I II I I I I I I I I I I I I I I I I I I I I I I I II I I 1 1 I 166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved ` 671 I 70I I 71I I 72 I I J I 731 I 1 174 75j I I I I I I 1 l80 I� Section B Facility Data L Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 12 OOPM 19/02/13 14/09/01 Zooland Family Campground - Exit Time/Date Permit Expiration Date 3671 Pisgah Covered Bridge Rd 01 30 PM 19/02/13 19/06/30 Asheboro NC 27205 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data , /// William Keith McDonald/ORC/336-905-1717/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Alan Ritzel Gaddis, /Wastewater Consultant// No Section C Areas Evaluated During Inspection(Check only those areas evaluated) III Permit III Flow Measurement II Operations&Maintenance Records/Reports II Self-Monitoring Program II Sludge Handling Disposal II Facility Site Review 1 Effluent/Receiving Waters ' Section D-Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak / WSRO WQ//336-771-5000/ 21.5-I I 92,rukr lip4 ovir,,A, . Signature of Manag ent 0\A;eviewer Agency/Office/Phone and Fax Numbers - Elie I — % (Q(1 gli9f • EPA Form 3560-3 ev 9-94)Previous editions are obsolete Page# 1 NPDES yr/mo/day Inspection Type 1 31 NC0089052 Ill 121 19/02/13 117 18 Li Section D Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) PLEASE NOTE. Our office.is aware that an Authorization to Construct(ATC)was issued by the Division of Water Resources on May 18, 2018 granting installation of a new 8,000-gallon concrete flow equalization tank and piping. Please keep our office updated on the timeline for this project. Page# 2 Permit: NC0089052 Owner-Facility: Zooland Family Campground Inspection Date: 02/13/2019 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new • ❑ ❑ ❑ application? Is the facility as described in the permit? U ❑ ❑ ❑ #Are there any special conditions for the permit? ❑ • ❑ ❑ Is access to the plant site restricted to the general public? • ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? • ❑ ❑ ❑ Comment The Division issued an Authorization to Construct in May 2018 for the installation of a new 8,000 gallon equalization tank. Construction has not yet begun. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? • ❑ ❑ ❑ Does the facility analyze process control parameters, for ex MLSS, MCRT, Settleable ❑ Solids, pH, DO, Sludge Judge, and other that are applicable'? Comment Upon entering the system,flow to the septic tank flows to the equalization tank.Then it is transferred via pump to the Moving Bed Biofilm Reactor(MBBR), then to the clarifier,then a dosing tank which pumps to the sand filter inside the maintenance building. Next the flow goes to UV disinfection, effluent flow measurement, and finally the aerated effluent tank and the outlet. Operators add sugar and bicarbonate to the equalization tank. Mr. Gaddis performs all maintenance at the facility. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit'? • ❑ ❑ ❑ Is all required information readily available, complete and current'? 111 ❑ ❑ ❑ Are all records maintained for 3 years(lab reg. required 5 years)? • ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? • ❑ ❑ ❑ Is the chain-of-custody complete'? • ❑ ❑ ❑ Dates, times and location of sampling • Name of individual performing the sampling • Results of analysis and calibration • Dates of analysis • Name of person performing analyses • Transported COCs • Are DMRs complete-do they include all permit parameters? • ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ • ❑ (If the facility is=or>5 MGD permitted flow) Do they operate 24l7 with a certified operator ❑ ❑ I ❑ on each shift'? Page# 3 Permit: NC0089052 Owner-Facility Zooland Family Campground Inspection Date: 02/13/2019 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is the ORC visitation log available and current? • ❑ 0 ❑ Is the ORC certified at grade equal to or higher than the facility classification? • ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? MI ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? • ❑ ❑ 0 Facility has copy of previous year's Annual Report on file for review'? ❑ ❑ • ❑ Comment Meter calibration records were all available for review.The thermometer was verified on June 14, 2018.The-field parameter certification number for AG Environmental is 5665. The operators measure pH, dissolved oxygen, and temperature.All other samples are delivered to R&A Laboratories for analysis. Septic Tank Yes No NA NE (If pumps are used)Is an audible and visual alarm operational'? ❑ ❑ M ❑ Is septic tank pumped on a schedule'? ❑ U ❑ ❑ Are pumps or syphons operating properly? ❑ ❑ t ❑ Are high and low water alarms operating properly'? ❑ ❑ II ❑ Comment. All solids that flow into the system settle in the septic tank.The septic is fed via gravity and flows to the equalization tank via gravity so there are no pumps or alarms present.The septic tank is checked monthly but it is only pumped out as necessary. It was last pumped out by Delk Septic Service on February 25, 2018, and an invoice/receipt from the service was available. Equalization Basins Yes No NA NE Is the basin aerated'? ❑ ❑ • ❑ Is the basin free of bypass lines or structures to the natural environment? ❑ ❑ ❑ U Is the basin free of excessive grease'? ❑ ❑ ❑ • Are all pumps present'? • ❑ ❑ ❑ Are all pumps operable'? • ❑ ❑ ❑ Are float controls operable'? • ❑ ❑ ❑ Are audible and visual alarms operable'? • ❑ ❑ ❑ #Is basin size/volume adequate'? ❑ II 0 ❑ Comment: The current tank is 3,000 gallons and will ultimately be replaced by an 8,000 gallon tank in the near future. Aeration Basins Yes No NA NE Mode of operation Ext Air Type of aeration system Diffused Page# 4 Permit: NC0089052 Owner-Facility: Zooland Family Campground Inspection Date: 02/13/2019 Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Is the basin free of dead spots? • 0 ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ IN ❑ Are the diffusers operational? III 0 ❑ ❑ Is the foam the proper color for the treatment process'? • 0 0 ❑ Does the foam cover less than 25%of the basin's surface'? • ❑ ❑ ❑ Is the DO level acceptable'? ❑ ❑ ❑ • Is the DO level acceptable?(1 0 to 3 0 mg/I) ❑ 0 0 • Comment This is a Moving Bed Biofilm Reactor(MBBR) system that consists of special plastic carriers that provide extra surface area where a biofilm can grow Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? • ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier'? ❑ ❑ • ❑ Are weirs level'? • ❑ ❑ ❑ Is the site free of weir blockage'? MI ❑ ❑ ❑ Is the site free of evidence of short-circuiting'? 111000 Is scum removal adequate'? • ❑ ❑ ❑ Is the site free of excessive floating sludge'? • ❑ ❑ ❑ Is the drive unit operational'? • ❑ ❑ ❑ Is the return rate acceptable(low turbulence)? • ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? • ❑ ❑ ❑ Is the sludge blanket level acceptable'?(Approximately%4 of the sidewall depth) • ❑ 0 ❑ Comment. Water was not flowing over the weir at the time of the inspection due to low flow.There was some floating sludge visible in the clarifier The operators maintain approximately 2 feet of sludge in the clarifier Standby Power Yes No NA NE Is automatically activated standby power available'? • El El El Is the generator tested by interrupting primary power source'? III 0 ❑ ❑ Is the generator tested under load'? MI ❑ ❑ ❑ Was generator tested&operational during the inspection'? • ❑ ❑ ❑ ' Do the generator(s) have adequate capacity to operate the entire wastewater site'? 111000 Is there an emergency agreement with a fuel vendor for extended run on back-up power'? • ❑ ❑ ❑ Is the generator fuel level monitored'? III ❑ ❑ ❑ Page# 5 Permit: NC0089052 Owner-Facility: Zooland Family Campground Inspection Date: 02/13/2019 Inspection Type: Compliance Evaluation Standby Power Yes No NA NE Comment: Carolina Generator services the aenerator twice per year.The generator run every Monday for exercise(not under load)for 12 minutes.The level of the propane tank on site is monitored. Mr. Gaddis turned off the power to the plant during the inspection, and the generator did turn on and was able to run the entire plant. Disinfection -UV Yes No NA NE Are extra UV bulbs available on site? . I ❑ ❑ ❑ Are UV bulbs clean? ❑ ❑ ❑ • Is UV intensity adequate? . ❑ ❑ ❑ III Is transmittance at or above designed level's ❑ ❑ ❑ • Is there a backup system on site'? I ❑ ❑ ❑ Is effluent clear and free of solids' IN ❑ ❑ ❑ Comment There are two UV units with 2 bulbs each.There is equipment available in the maintenance building for one entire extra UV unit if one fails. • Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? • ❑ ❑ ❑ Is flow meter calibrated annually? • ❑ ❑ ❑ Is the flow meter operational', I ❑ ❑ ❑ (If units are separated) Does the chart recorder march the flow meter'? ❑ ❑ • ❑ Comment: The flow meter is a totalizer,which Mr. Gaddis calibrates himself.The last calibration took place on November 29,2018. Effluent Sampling Yes No NA NE Is composite sampling flow proportional'? ❑ ❑ • ❑ Is sample collected below all treatment units'? ❑ ❑ ❑ Is proper volume collected'? ❑ ❑ • ❑ Is the tubing clean'? ❑ ❑ I ❑ #Is proper temperature set for sample storage(kept at less than or'equal to 6 0 degrees ❑ ❑ I ❑ Celsius)' Is the facility sampling performed as required by the permit(frequency,sampling type • ❑ ❑ ❑ representative)' Comment: All sampling is grab only, according to the facility permit. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained'? • ❑ ❑ ❑ Page# 6 i . Permit: NC0089052 Owner-Facility: Zooland Family Campground Inspection Date: 02/13/2019 Inspection Type: Compliance Evaluation Effluent Pipe Yes No NA NE Are the receiving water free of foam other than trace amounts and other debris'? II 0 0 0 If effluent (diffuser pipes are required) are they operating properly'? 0 0 U 0 Comment: The effluent is aerated in the effluent tank and then released to the outfall.There was a slight trickle coming out of the effluent pipe at the time of the inspection The stream was very turbid from recent heavy rains in the area. Upstream/ Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit(frequency,sampling type, and IN 0 0 0 sampling location)' Comment: / • • Page# 7