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HomeMy WebLinkAbout310680_HISTORICAL_20171231NORTH CAROLINA ..� Department of Environmental Qua HCDEN North Carolina Department of Environment and Natural Resources Beverly waves Perdue Governor CERTIFIED MAIL RETURN RECEIPT REQUESTED W S Matthews Farms Inc W. S. Matthews Farms 235 Billy Matthews Ln Turkey, NC 28393 Dear Permittee. Division of Water Quality Coieen H. Sullins Director June 28, 2010 Subject: Notice of Violation LtaY:. TV S. Matthews Farms Permit Number AWS310680 Duplin County Dee Freeman Secretary JUL 0.I 2010 As of this date, our records indicate that the above -referenced permit issued to your facility has overdue fees. It is both a condition of your permit and required by Rule 15A NCAC 2T .0105(e) (2) to pay the annual administering and compliance fee within thirty (30) days of being billed by this Division. The following invoices are outstanding: Invoice Number I Invoice Date Due Date Outstanding Fee (S) 2008PR003346 .4/11/2008 5/11/2008 60.00 2007PR003300 4/4/2007 5/4/2007 50.00 TOTAL 110.00 Please be reminded that the table above covers the period between Years 2006 and 2009. Please also include payments for invoices that you received in 2010 and any other year for which the anuual fees are still due. Failure to pay the fee accordingly may result in the Division initiating enforcement actions, to include the assessment of civil penalties. Failure to comply with conditions in a permit may result in a recommendation of enforcement action, to the Director of the Division of Water Quality who may issue a civil penalty assessment of not more that twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance with the terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A. Therefore, it is imperative that you submit the appropriate fee as requested within thirty (30) days of this Notice of Violation. 1636 Mail Service Center. Ralesgn, Nonh;;aralina 27699-1636 Location: 2728 Capital 3ivc.. Raieign. Noah Carolina 27604 Pnone: 919-733-3221 1 FAX: 919-715-0568 ti Customer Service: 1-877-623-6748 Intemet: www.nc waterquality.or Ar, Eaua{ Gpuortunny Affirmative Action-inpi3ver om- N 0ith Ca1'Olina Altul'R'lllf Please remit the payment, made payable to the North Carolina Department of Environment and Natural Resources (NCDENR), in the above amount. Please include Permit Number on your check and mail this payment to: Division of Water Quality — Budget Office Attn: Fran McPherson 1617 Mail Service Center Raleigh, NC 27699-1617 If you have any questions concerniiigithis Notice, please contact J. R. Joshi at (919) 715-6698 or atjaya.joshi@n ,pdenr.gov. Sincerely, Keith Larick, Supervisor Animal Feeding Operation Unit cc: Wilmington Regional Office, Aquifer Protection Section APS Central File (Permit No AWS310680) Nutrient Management Plan For Animal Waste Utilization 02-01-2007 This plan has been prepared for: W. S. Matthews Nursery 2600 W.S. Matthews 235 Billy Matthews Lane Turkey, NC 28393 (910) 990-3922 This plan has been developed by: Greer Moore Clear Run Farms Consulting Services PO Box 338 Harrells, NC 28444 (910) 532-4493 Developer Signature TED Type of Plan: Nitrogen Only with Manure Only APR li 6 'L009 BY. Owner/Manager/Producer Agreement 1(we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Signature (owner) Signature (manager or producer) d -dam o� Date Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Technical Specialistsignature Date 189864 Database Version 3.1 Date Printed- 02-01-2007 Cover Page 1 'Pr ,-16trients applied in accordance with this plan will be supplied from the ,following source(s): Commercial Fertilizer is not included in this plan. V S5 Swine Nursery Lagoon Liquid waste generated 496,600 gals/year by a 2,600 animal Swine Nursery Lagoon Liquid operation. This production facility has waste storage ca acities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 1144 Incorporated 1964 Injected 2163 Irrigated 1243 Actual PAN Applied (Pounds) Actual Volume Applied (Gallons) Volume Surplus/Deficit (Gallons) Year 1 15,019.48 5,999,396 -5,502,796 Year 2 15,832.28 1 6,324,062 -5,827,462 ------------------------------------------------------------------------- Note: in source ID, S means standard source, U means user defined source. 817074 Database Version 3.1 Date Printed: 10-30-2007 Source Page I of 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure r other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and I iquid waste that will be applied on each field order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation, Waste Utilization Table Year 1 0 Tract field Source ID Soil Series Total Acres Use. I Acres Crop RYE APPfia Period Nitrogen PA Nutrient RegV (lbs/A) Comm, Fert. Nutrient Applied (lbs/A) Res. (lbsIA) APPGc• Method Manure PA Nutrient Applied (Ibs/A) Liquid Manwr.A ppfied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N N 1000 01A Tons 1000 gals tons 72033 1 SS Norfolk 16.70 16.70 Com, Grain 115 bu. 2/15-6/30 f 144 0 20 Irrig. 124 49.53 0.00 827.16 0.01 72033 1 SS orfolk 16.70 16.70 Wheat, Grain 60 hu. 911-4130 ' 144 0 0 brig. 72 28.76 0.00 480.29 0.01 72033 Q7 SS[Norfolk 34.10 34.10 Corn, Grain 115 bu. 2115-6/30 0144 0 20 Irrig. 12 49.53 0.00 1,689.00 0.04 72033 6&7 S5 nrfalk 34.10 34.10 Wheat, Grain 60 bu, 911-4/30 0144 0 0 Inig. 72 28.76 0.00 980.71 0,01 72034 1 SS Norfolk 17.22 17.22 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 brig. 50 19.97 0.00 343.92 0.01 72034 1 SS Norfolk 17.221 17,222 Hybrid Bermudagrass Pasture 6.5 Tons 3/1-9/30 "244 0 0 Irrig. 244 97.46 0.0 1,678.32 0.01 Total Applied, 1000 gallons 5,999.40 Total Produced, 1000 gallons 496.60 Balance, 1000 gallons -5,502.80 Total Applied, tons 0.01 Total Produced, tons 0.0( Balance, tons 0.0+ Notes: I. In the tract column, - symbol means leased, otherwise, owned. 2. Symbol * means user entered data. natabase Version 3.1 Date Printed: 10/30/.2Og7 WUT Page 1. ,f 2 Wocrn I r*M-ta..., TOM. W .. 1 Tract Field Source li7 Soil Series Total Acres Use, Acres Crop RYE Applic. Period Nitrogen PA Nutrient Req'd (IbslA) Comm, Fert. Nutrient Applied (lbs/A) Res. (Ibs/A) Applic, Method Manure PA Nutrient Applied (1bs1A) liquid Manurr.A pplicd 1 (acre) Solid Manure Applied (acre) Liquid Manure Applied (Ficld) Solid Manure Applied (Field) N N N N IOCO gal1A Tons 1000 gals tons 72033 1 SS orfolk 16.70 16.70 Wheat, Grain 60 bu. 911-4/30 *144 0 0 brig, 72 28.76 0.00 480.29 0.01 72033 1 SS Norfolk 16.70i 16,70 Soybeans, Manured, Double Crop 35 bu. 411-9/15 $140 0 0 Irrig. 140 55.92 0.00 933.89 O.Ot 72033 6&7 Si Norfolk 34.10 34, 101 Wheat, Grain 60 bu, 911-4/30 0144 0 0 Irrig. 72 28.76 0.00 980.71 0,01 72033 6&7 SS Norfolk 34.10 34,10 Soybeans, Manured, Double Crop 35 bu, 4/1-9/15 *140 0 0 brig. 140 55.92 0.00 1,906.93 0.0( 72034 1 SS orfolk 17.22 17.22 Small Grain Overseed 1.0 Tons 10/1-3131 50 0 0 Irrig. 50 19.97 0.00 343.92 0.0( 72034 1 SS orfolk 17.22 17.22 Hybrid Bermudegrass Pasture 6.5 Tons 3/1-9130 *244 0 0 Irrig, 2" 97,46 0.00 1,678.32 D.Di Total Applied, 1000 gallons 6,324.0 Total Produced, 1000 gallons 496.60 Balance, 1000 gallons -5,827.46 Total Applied, tons 0.01 Total Produced, tons ° 0.01 Balance, tons O.Ot Notes: 1. In the tract column, - symbol means leased, otherwise, owned. 2. Symbol * means user entered data. r)atabase Version 3.1 Date Printed: 10/30L21)r17 i WUT Page 2 of 2 III Ale shown below provides a summaryof the crops or rotations included in this plan for each field. Realistic Ad estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, Acre available. Planned Crops Summary Tract Field Total Acres Useable Acres Leaching Index (IJ) Soil Series Crop Sequence RYE i2033 1 16.70 16.70 NIA Norfolk Corn, Grain 115 bm Wheat, Grain 60 bu. Soybeans, Manured, Double Crop 35 bu. 72033 6&7 34.10 34.10 NIA Norfolk Con,, Grain 115 bu. Wheat, Grain 60 bu. Soybeans, Manured, Double Crop 35 bu. 72034 1 17.221 17.22 NIA orfolk Small Grain Oversced 1-0 Toms Hybrid Bemrudagrass Pasture 6.5 Tons PLAN TOTALS: 68-02 69.02 LI Potential Leaching Technical Guidance Lou- potential to contribute to soluble None 2 nutrient leaching below the root zone. >= 2 & Moderate potential to contribute to Nutrient Management (590) should be planned. <— 10 soluble nutrient leaching below the root Zone. Hiah potential to contribute to soluble Nutrient Nianagement (590) should be planned. Other conservation practices that nutrient leaching below the root zone. improve the soils available water holding capacity and improve nutrient use efficiency > 10 should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (3 28), Long -Term No -Till (778). and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). 0 1 ten-) a ns„ti — vP.<-" 1 1 r►af. D"3 tm IN7rIMM7 if .irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies ;ih soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in - runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application i . event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 72033 1 Norfolk 0.50 1_0 72033 6&7 orrolk 0.50 1.0 72034 1 1[Norfolk 1 0.50 1.0 o I -U%" A T_a.. L.... _{ l....,.:...,, ') 1 T'%—.. T«..a...J I A N A "AA'1 I AU il...... 1 ..F E following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for ,Wge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application r rates shown in the second column. F' Lagoon sludge contains nutrients and organic matter remaining after treatment and application of effluent. At clean ou this material must be utilized for crop p production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should betaken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Nursery Lagoon Sludge - Standard Corn 120 bu 150 13.16 6,62 13,24 19.85 Hay 6 ton R.Y.E. 300 26-32 3.31 6.62 9.93 Soybean 40 bu 160 14.04 6.20 12.41 18.61 ----------------------------------------------------- -_--__.-------------_--------g------------ 817074 Database Version 3.1 Date Printed: 10-30-2007 Sludge Page I of 1 F fr The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volurne in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity_ Source Name Swine Nurse Lagoon Liquid Design rage Ca aci Da s Start Date 911 180 Plan Year Month Available Storage Capacity (Days)* l l 174 I 2 180 l 3 180 1 4 l80 1 5 l80 l 6 180 1 7 1.80 1 8 180 1 9 180 1 10 180 I I ISO l 12 180 2 1 190 2 2 180 2 3 180 2 4 l80 2 5 l80 2 6 180 2 7 180 2 8 180 2 9 180 2 l0 180 2 11 180 2 12 180 s Available Storage Capacity is calculated as of the end of each month. -------__--------------------------------------------------------------------- 817074 Database Version 3.1 Date Printed; 10-30-2007 Capacity Page i of I 0 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources � -A March 30, 2007 David Matthews W. S. Matthews Farms 235 Billy Matthews Lane Turkey, NC 28393 Alan W. Klimek, P.E. Director Division of Water Duality Subject: Certificate of Coverage No. AWS310680 W. S. Matthews Farms Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear David Matthews: In accordance with your Notification of Change of Ownership received on February 6, 2007, we are hereby forwarding to you this Certificate of Coverage (COC) issued to W. S. Matthews Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the W. S. Matthews Farms, located in Duplin County, with an animal capacity of no greater than an annual average of 2600 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009, and shall hereby void Certificate of Coverage Number AWS310680 dated July 15, 2005. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the . enclosed S- General Permit, it contains new requirements in ac previous State General Permit. Enclosed for your revised forms used for record keeping and reporting. and monitoring conditions in this permit. ;ate General Permit. Since this is a revised State edition to most of the conditions contained in the convenience is a package containing the new and Please pay careful attention to the record keeping If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterguality.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer-50% Recydedl10% Post Consumer Paper ,aw cam�na atur, I Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per MRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 796-7215. If you need additional information concerning this COC or the General Permit, please contact J. R. Joshi at (919) 715-6698. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Wilmington Regional Office, Aquifer Protection Section Duplin County Health Department Duplin County Soil and Water Conservation District APS Central Files (Permit No. AWS310680) AFO Files ' RECEIVED APR 0 5 2007 �O� wArFgQ �p G G7 � j O 'C Possum Branch Farms, Inc. Carlton Farms 306 Charlie Frederick Road Warsaw, NC 28398 Dear Possum Branch Farces, Inc.: " Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality July15,2005 Subject: Certificate of Coverage No. AWS310680 Carlton Farms Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your Notification of Change of Ownership received on July 6, 2005, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Possum Branch Farms, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Carlton Farms, located in Duplin County, with an animal capacity of no greater than an annual average of 2600 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows- Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009, and shall hereby void Certificate of Coverage Number AWS310680 dated October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWW and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it containsnew requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please nay careful attention to the record keepins� and monitorinfz conditions in this permit. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. JhCarolina Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: http:Mo.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Phone (919) 733-3221 Customer Service Fax (919) 715-0588 1-877fi23-6748 Fax (919)715-6048 The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. _ This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 796-7215. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 715-6698. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Aquifer Protection Section Duplin County Health Department Duplin County Soil and Water Conservation District APS Central Files (Permit No. AWS310680) AFO Files Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWN4P may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you Wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. ti This COC is not automatically transferable. A name ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910)•395-3900. --If-you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely, i:�'. - for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Water Quality Section Duplin County Health Department Duplin County Soil and Water Conservation District Permit File AWS310680 NDPU Files o�0F wA rF�QG 5 ir- Henry W. Carlton Carlton Nursery 752 Johnson Church Road Warsaw NC 28398 Dear Henry. W. Carlton: U Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality May 1, 2003 Subject: Certificate of Coverage No. AWS310680 Carlton Nursery Swine Waste Collection, Treatment, Storage and Application System Duplin County On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division. of Water Quality .(Division) to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on January 22, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Henry W. Carlton, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supersedes and terminates your previous COC Number AWS310680 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Carlton Nursery, located in Duplin County, with an animal capacity of no greater than an annual average of 2600 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of anirnals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. 11 NCDENR Non -Discharge Permitting Unit Internet httpJ/h2o.enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1-877-623-6748 An Equal Opportunity Action Employer 50% recycled/109,6 post -consumer paper Nutrient Management Plan For Animal Waste Utilization Ul-25-2002 This plan has been prepared for: Henry Carlton Nursrey Henry Carlton 751 Johnston Church Rd Warsaw, NC 28398 910-293-4864 This plan has been developed by: Johnny L Lanier Duplin Soil & Water PO Box 219 Kenansville, NC 28349 910-296-2120 � r Develop,4 Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. . A;�or�� S' f /0 ;L- Sigare (owner) late ,2 v 'Signature anager r producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Technical 4alist Signature Date --------- ---------------------------------------------------------------------------------------- 378372 1.08 Date Printed: 01-25-2002 Cover Page 1 4+ Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S5 Swine Nursery Lagoon Liquid waste generated 496,600 gaWyear by a 2,600 animal Swine Nursery Lagoon Liquid operation. This production facility has waste stor a capacities of approximately 180 da s_ Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 1144 Incorporated 1965 Injected 2165 Irrigated 12� - Actual PAN Applied Year 1 3026 Year 2 3210 Notes: In source ID. S means standard source, U means user defined source. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 783 72 Database Version 1.08 Date Printed: 1/25/02 Source Page The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate ofthe number of' acres of croplar needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate ofthe amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or ott by-products, commercial fertilizer and residual from previous crops. An estimate ofthe quantity of solid and liquid waste that will be applied on each field in order supply the indicated quantity of nitrogen from each source is also included. A balance ofthe total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization ofthe manure generated by the operation. Animal operations that generate liquid waste and utilize waste storage facilities (lagoons or holding ponds) may apply more or less waste in any given year than is annually generated by the facility, In order to determine whether the plan adequately utilizes the waste produced by the facility. the storage capacity table included in this plan should be reviewed to ensure that the design capacity of the storage facility is not exceeded during the planning peri( Depending on the requirements ofthe crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilize( Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limit so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. Waste Utililation'rable Year 1 Tract Field Source I.D. Soil Series 'rotal Acre Use. Acres Crap RYF ItYli UniI Applic. Per icxl Nitrogen PA Nutrienl Req'd Comm. I m. Nutrient Applied Ices. (Ibs/A) N I Applic. Method Manure PA Nutrient Applied liquid Manure Applied (acre( Solid Manure Applied (acre) liquid Manure Applied (Field) Sued Manure Applied (Field) N N I I Ibs/A 1000 I *al/A I tons 1 1000 gals tons 72033 1 S5 Nur6lk 3f o 16.7 Uorn, Grain 115.0 Bushels 2115-6130 131 U 20 1 lrri a. I 1111 4.1.31 0.6 740.9 0.0 72033 1 S5 NorINk 36.0 16.7 Wheal, brain 60.I1 nushels[973131 70 of 0 f Irrig. f 70 1 27.91 0.0 467.2 0.0 Lagoon Liquids Iota] ACpliud, 1000 gallons 1,209 'Total Produced, 1000 Ealluns 497 Balance, 1 UUU alluns -712 Manure Solids Toud Applied, tuns U 'total Produced, tons 0 Balancetons 1 0 Notes: 1. In the tract column, symtxd means Ica+rd, otherwise, rnsnrd. 2. Symbol * means user entered data'. .------..-..-_-------- _-------- .-`------------------------•----- - -------•----- --------- ------ 34S!2_ Database Version 1.09 Date Printed: UI-25-2002 WUf Page l Waste Utilization Table Year 2 Tract Field Source I.D. I Soil Series Total Acre IIse. Acres I Crop RYF. RYE Unit Applic. I Perind Nitrogen PA Nutrient Req'd Conun. Fert. Nutrient Applied Ices. (Ibs1A) I N Applic. Method Manure PA Nutrient Applied I.iquid Manure Applied lace) solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N I JW, A 1000 gallA tuns I 1000 als tons 72033 1 S5 Norfldk 30.0 103 heat, Gram 60.0 Bushels 911-3131 55 U 0 Irri . 55 22.0 0A 367,1 0.0 72033 1 S5 Nurtblk 36.0 16.7 'u beans, Manured, 35.0 Bushels 4/1-+1115 137 0 0 Irri g. 137 54.7 0.0 914.4 0.0 }uuhle Cru Lagoon Liquids Total A > plied, 1 DOD gallons 1,282 Total Produced, 1000 allons 497 Balance III ullons -7R5 Manure Solids Total Applied, tons 0 'Total Produced, tons 0 Balance, tuns I 0 Notes: 1. to the tract column, symtwl - means leased, ulheneisc, mstted, 2. SymN)l • means user entered data. -------------- ------------- 378372 Database Version 1.08 Date Printed: 01-25-2002 WUT Page 2 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. irrigation Application Factors Tract 172033 Field Soil Series Application Rate (inches/hour) Application Amount (inches) l Narfoik 0.50 0.96 ---- ---------------------------------------------------- -- ----- 378372 Database Version 1.08 Date Printed: 01-25-200_2 IAF Pa,e I The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concem. Soils containing very high phosphorous levels may also be K.yti-T«1 Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 allac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Nursery Lagoon Sludge - Standard Corn 120 bu 1501 13.161 6.621 13.241 19.95 Hav 6 ton R.Y.E. 1 3001 26.321 3.31 1 6.621 9.93 Sovbm 40 bu I 160 14,041 6.201 12.41 18.61 ---- ---- ----------------------------------------- 378372 Database Version 1.08 Date Printed: 01-25-2002' Sludge Page I The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volum of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name Swine Nursery Lagoon Liquid Design Storage Capacity (Days) Start Date 11 /22 180 Plan Year Month Available Storage Capacity (Days) t 1 110 1 2 180 1 3 180 1 4 180 l 5 180 l 6 180 1 7 149 1 8 118 l 9 174 1 10 180 1 II 180 1 12 180 2 1 180 2 2 180 2 3 180 2 4 180 2 5 180 2 6 180 2 7 180 2 8 180 2 9 180 2 10 149 '_ 11 119 2 12 88 * Available Storage Capacity is calculated as of the end of each month. ----------------- ----------------- ---------------------------------------------------------------- 378372 Database version 1.08 Date Printed: 01-25-2002 Capacity Page I Required Specifications 'For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. ?. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per, year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a --------------------------------------------------------------- - -------------- 378372 Database Version 108 Date Printed: 01-25-2002 Specification Page 1 method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal. waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. - ------------------------------------ ------------------- 37837- Database Version 1.08 Date Printed: 01-25-2002 Specification Page 2 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be- monitored and alternative crop sites shall be used when these ------------------------------------------------------ --- 378372 Database Version 1,0$ Date Printed. 01-25-2002 Specification Page 3 metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of fve years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. -------------------------------------------------------_---------.---.�-------- ----- 378372 Dase atabVersion 1.08 Date Printed: 01-25-?002 Specification Noe Crop Notes The following crop note applies to field(s): Corn: CP, Mineral Soil, medium leaching In the Coastal Plain, corn is normally planted when soil temperatures reach 52 to 55 degrees fahrenheit. Review the Official Variety "green book" and information from private companies to select a high yieldin€ variety with the characteristics needed for your area and conditions. Plant 1-2" deep. Plant populations should be determined by the hybrid being planted. Increase the seeding rate by 10% when planting no -till. Phosphorus and potassium recommended by a soil test can be broadcast or banded at planting. When planting early in cool, wet soil, banded phosphorus will be more available to the young plants. An acceptec practice is to apply 20-30 lbs/acre N and 20-301bs/acre phosphorus banded as a starter and one-half the remaining N behind the planter. The rest of the N should be applied about 3040 days after emergence. The total amount of N is dependent on soil type. When including a starter in the fertilizer program, the recommended potassium and any additional phosphorus is normally broadcast at planting. Plant samples can be analyzed during the growing season to monitor the overall nutrient status of the corn. Timely management of weeds and insects are essential for corn production. The following crop note applies to field(s): i Wheat: Coastal Plain, Mineral Soil, medium leachable In the Coastal Plain, wheat should be planted from October 20-November 25. Plant 22 seed/drill row foot at 1-1 1/2" deep and increase the seeding rate by 5% for each week seeding is delayed beyond the optimun- time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Adequate depth control when planting the wheat is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test report can also be applied at this time- The remaining N should be applied during the months of February -March. The total N is dependent on the soil type. Plant samples can be analyzed during the growing season to monitor the nutrient status of the wheat. Timely management of diseases, insects and weeds are essential for profitable wheat production. The following crop note applies to field(s) Double -Crop Soybeans, Coastal Plain: Mineral soil, medium leachable Double -crop soybeans should be planted as early in June as possible with planting completed by July 4th. When no -tilling soybeans in small grain straw, it is essential to manage the straw to achieve adequate plant populations. Review the NCSU Official Variety "green book" and 'information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Plant 2-4 seed/row foot for 74' drills; 4-6 seed/row foot for 15" rows; 6-8 seed/row foot for 30" rows and 8-10 seed/row foot for 36" rows. Increase the seeding rate by at least 10% for no -till planting. Seeding depth should be 1-1 I/2" and adequate depth control is essential. Phosphorus and potash recommended for the soybeans can be applied to the wheat in the Fall. Soybeans produce their own nitrogen and are normally grown without additions of nitrogen. However, applications of 20-30 lbs/acre N are sometimes made at planting to promote early growth and vigor. Tissue samples can be analyzed during the growing season to monitor the overall nutrient status of the soybeans. Timely management of weeds and insects is essential for profitable double crop soybean production. ----------- -- ----------------------------- ---- ---- 378372 Database Version 1.0 Date Printed: 01-25-2002 Crop Note Page I woo 'CIO ow : r f.1 NO I' State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Kerr T. Stevens, Director HENRY W.CARLTON CARLTON NURSERY 752 JOHNSON CHURCH ROAD WARSAW NC 28398 Dear Mr. Henry Carlton: APR 19 Z001 MIL 1 )- r. - -- -- - NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES March 29, 2001 Subject: Certificate of Coverage No. AWS310680 Carlton Nursery Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your application received on January 10, 2001, we are forwarding this Certificate of Coverage (COC) issued to Henry W. Carlton, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. This approval shall consist.. of the operation of this system including, but not limited to, the management of animal waste from the Carlton Nursery, located in Duplin County, with an animal capacity of no greater than 2600 Wean to Feeder swine and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. The facility's CAWMP meets all requirements in place at the time of certification. However, it appears that the irrigation system on site may not adequately cover all acreage listed in the Waste Utilization Plan. The owner should address this inconsistency as soon as possible. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310680 Carlton Nursery Page 2 Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be ' submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Theresa Nartea at (919) 733-5083 ext. 375. S' erely, �.e err T. Stevens cc: (Certificate of Coverage only for all cc's) DupIin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File NDPU Files r, •y 4".. State of North Carolina Department of Environment and Natural Resources �. ��s c a P �i,; ; 1 N t)f c^hat96 A� Division of Water Quality Non -Discharge Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections that are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: _Carlton Nursery 1.2 Prini Land Owner's name: 1.3 Mailing address: 752 Johnson Church Road City, State: Warsaw NC Zip: 28398 Telephone Number (include area code): 910-293-4864 1.4 County where facility is located: 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): South of Warsaw. On North side of SR 1107 approx. 0. I miles East of Hwv 117 at Carlton's X-roads. 1.6 Print Farm Manager's name (if different from Land Owner). T_1qJ9C'( B A $C. k e_(0R 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Murphy Family Farms 1.8 Date Facility Originally Began Operation: �l[1.IV�I [ is 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: 31_ (county number); 680 (facility number). 2.2 Operation Description: Swine operation Wean to Feeder 2600- Certified Design Capacity Is the above information correct? ® yes; 0 no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 7/7/99 Page 1 of 4 31 - 680 23 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): Required Acreage (as listed in the AWMP): 5 2.4 Number of lagoons/ storage ponds (circle which is applicable): t 2.5 Are subsurface drains present within 100' of any of the application fields? YES or NO (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or NO (please circle one) 23 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, �;5 dards, etc.) (Swine Only) r NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Some of these components may not have been required at the time the facility was certified but should be added to the CAWMP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every held used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application Geld. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 13.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted_ 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 33.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. Applicants Initials fivd FORM: AWO-G-E 7/7/99 Page 2 of 4 31- 680 r Facility Number: 31 - 680 Facility Name: Carlton Nursery Wa, p fiF/ ✓F� ci,i .� � ��S�C7Q►V 4. APPLICANT'S CERTIFICATION: (Land Owner's name listed in question 1.2), attest that this application for (l 131:64 WRSe,&I (Facility name listed in question 1.1) has been reviewed by me and is accurate and comp to to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date f.2 - /g= Z &ad 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, rn R C-y 64-tt,LL-l o g- (Manager's name listed in question 1.6), attest that this application for LJZBj 1-uN N"FZSej?(Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. , Signature/`T/ (L��, P��-- Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 7n/99 Page 3 of 4 31- 680 ANIMAL WASTE MANAGEMENT PLAN CERTIFICATION FOR NEW OR EXPANDED FEEDLOTS,,.-_ Please return the completed form to the Division of Environmental Management at the address on the reverse side of this form. Name of farm (Please print): Cartton Nurse[ ` Address: 757 Johnson Church Road Warsaw. NC 28398 Phone No.: County. Duolin Farm location: Latitude and Longitude-. 34° 5T 431 78' 04' 18" (required). Also, please attach a copy of a county road map with location identified- Type of operation (swine, layer, dairy, etc.): Shine Design capacity (number of animals): 2600 Nursery Average s¢e of operation (12 month population avg.): 2600 Average acreage needed for land application of waste (acres): 5 Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F -0005, 1 certify that the new or expanded animal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction, operation and maintenance standards and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation pursuant to 15A NCAC 2H .0217 and 15A NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity, adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment: schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm. Name of Technical Specialist (Please print): M. Kevin Weston Affiliation: Murphy Family Farms Inc Address (Agency): P. 0. Sox 759 Rose Hill_ NC 28458 Phone No. (910) 2M2111 Signature: /����.�..... Z✓ Date; OwnertManager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any additional expansion -to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man- made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District Name of Land Ow,nee (Please 7', Signature: Name of Manager, if different from owner (Please Print): Signature: Date: Note; A change in land ownership requires notification or a new certification (if the approved plan is changed) to be submitted to the Division of Environmental Management within 60 days of a title transfer. DENS USE ONLY: ACNEW9 State of North Carolina Department of Environment, Health and Natural Resources' Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary H. rresior I i- uwufd, Jr., P.E., Director ADDENDUM ill' 4"� �"•��� �: /{ �� j ,r • ,� •y Ar • CONDITIONS AND/OR EXCEPTIONS TO CERTIFICATION `Nt,�, ` f Address:757 Johnson Church Rd. Warsaw, NC 28398 County: Duplin Name of Land Owner (print): Henry Carlton T Signature (Land Owner):r Name of i ec"uLical Speciaiist Certi.ryina (print). M. Kevin Weston Signature echu-dcai Spec.aiis:--: Date: All stateme-nLs btlow that aF i; i-uJallt-1 by a t:ehnical specialist apply to the amzhtd cerd.fic»on: The irrigation system has not been installed or evaivatcd concerning nozzle size, spray pattern, spacing, pipe size, etc. It is the respons:biliry of the producer to ni?t �r,rf operate the system w-iiii uhe proper c,,mponents and to supply the req-dLmj mairt<az-F. c to asses, 1-10 runoff of poliu",La durima oj,,- ad,:,a �,u u. �t :c IS appue By (month/day/year) the producer should have an irrigation specialist possibly the dealer where the system w•zs purchased, prepare an operation and maintenance plan for the irrigation system so that the producer knows how to operate the equipment to meet the non -discharge requirements. The waste management plan for this operation is based on yields higher than what is now recommended by NRCS; however, these yields are obtainable under high levels of management and the farmer has supporting documentation to justify higher nitrogen application rates - All of the permanent vegetation required by the waste management plan has not been established as of the date of this cerfificadon. The producer as ees to establish the vegetation by Z z-% (month/day/year), and to provide a temporary small grain crop in case some pumping is required prior to the establishment of the permanent vegetation - The landowner is responsible for notifying DEM in writing that the stated work that has a compliance date has been completed. This notification must be received by DEM within 15 days of the compliance date(s) listed above. Please send verification of the properly completed work to: DEM Planning Branch, P-0. Box 29535. Raleigh, N.C. 27626. certaddn-doc revised: 6-15-95 o n Q^r '>ocIc or d-inl, M^rH, ! r.,.r.,,,')7A?/- 1r, raio-►,--- n,n_711-7nir, rax 010-7-A1-?eoA 5 �r Y ����p• if �� WASTE UTILIZATION PLAN�o�,-p�h^ `n 1 FOR Henry Carlton 757 Johnson Church Rd. Warsaw NC 28398 February 24, 1994 Your animal waste utilization plan has been specifically developed for your 5200 WEAN TO FEEDER SWINE operation. The plan -is based on the soil types, crops to be grown, and method of application for -your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application and annual soil tests are encouraged so that all plant nutrients and lime can be balanced for realistic yield of the crops to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environ- mentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. The amount of available nitrogen for plant use is dependant on - -tise- nothod of application. - Soil. -type—is- i-rD ortan_t.e.. to 'different leaching potential and yield potential. Waste shall not be applied to land eroding at greater than 5,tons per acre per year. Do not apply waste on saturated soils or on land when the surface- is frozen. Either of these conditions may result,in runoff to surface waters. Wind conditions should also be considered. ;to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and reduce the potential for pollution, waste should be applied to •a growing crop or not more than 30 days prior to planting. Soil incorporation of the waste will conserve nutrients and reduce odor problems. The acres needed to apply the animal waste are based on typical nutrient. content for this type of facility. Annual acreage requirements may be more or less depending on the specific waste analysis report for your facility at the time of irrigation. Your waste utilization plan is based on the following: TABLE A. AMOUNT OF WASTE PRODUCED PER YEAR NUMBER OF TONS WASTE PER TONS WASTE ANIMALS TYPE OF ANIMALS 1000 ANIMALS PER YEAR 5200 WEAN TO FEEDER 400 2080 ------------------------------------------------------------------------- TABLE B. ---------------------------------------------------------------------------- SUMMARY OF CROPS BY FIELD TRACT FIELD SOIL ACRES CROP CROPCODE 72033 1 NoA 30.6 HYBRID BERMUDAGRASS HAY BH 72033 ---------------------------------------------------------------------------- 6 NoA 23.20 HYBRID BERMUDAGRASS HAY BH TABLE C. SUMMARY OF CROPS, YIELD, AND NUTRIENT REQUIREMENTS BY SOIL TYPE ----------------------------------------------------------------------------- CROP SOIL YIELD UNITS TOTAL N *TOTAL P *TOTAL K HYBRID BERMUDAGRASS HAY NoA 6.0 TONS 300 0 140 _ 160 * Total phosphate and potash amounts should be confirmed with a soil test. TABLE D. WASTE K NAGEM.ENT BY FIELD CROP WASTE APPL TYPE WASTE N COMM N MONTHS TO APPLY TRACT FIELD CODE METHOD WASTE LB/AC LB/AC ANIMAL -WASTE 72033 1 BH IRRIGATE SWINE 300 0 APRIL TO OCT 72033 6 BH IRRIGATE SWINE 300 0 APRIL TO OCT s The acres, crops, and application method shown in the preceding tables will accommodate approximately 33625 animals of the type shown in Table A. If more commercial fertilizer is used than is shown in Table D, then additional acres of land will be needed. A 3 -- 15 feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. ADDITIONAL COMMENTS C"' 1 P Y Prepared bla�,�y/ Title / Concurred in by: O Date roduc R �� E!, 1 w�rc.Ot'eV tTYSE _ 0N System Calibration e . r_ icy Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter, the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used -to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. "Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter I early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer 1 early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon.has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer 1 early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 54 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid_ The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels — high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) ctj® `3qS - :3qw EMERGENCY MANAGEMENT SERVICES (EMS) Q2 (. -aktao SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) I —j-0 COOPERATIVE EXTENSION SERVICE (CES) ';uCi Le �;?-Iq-3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 8 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. C. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice 1 technical assistance phone number. 4. If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Muro_hv Family Farms b. Contractors Address: P.O. Box 759, Rose Hill, NC 28458 c . Contractors Phone: L9101289-2111 ^ 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 289 - 2111 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. INSECT CONTROL. CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (✓) Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (✓) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Decaying vegetation (V)Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along waters edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage (} Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. (} Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed residues Animal Holding Accumulation of animal Areas wastes and feed wastage MIC -- November 11, 1996 () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed_ (} Eliminate low area that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). 10 Dry Manure Handling Accumulations of animal [ } Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer, 15-30 days interval during winter) where manure is loaded for land application or disposal. {) Provide for adequate drainage around manure stockpiles (} Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landowner 1 integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. ail (La weer Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613, AMIC -- November 11, 1996 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices 11 Farmstead Swine production (✓)Vegetative or wooded buffers: (V)Recommended best management practices; (V)Good judgment and common sense Animal body Dirty manure ( )Dry floors surfaces covered animals Floor surfaces Wet manure -covered (✓)Slotted floors; floors (✓)Waterers located over slotted floors; (✓)Feeders at high end of solid floors; (V)Scrape manure buildup from floors; ( )Underfloor ventilation for drying Manure collection Urine pits Partial microbial decomposition Ventilation Volatile gases exhaust fans Dust (--')Frequent manure removal by flush, pit recharge or scrape ( )Underfloor ventilation (✓)Fan maintenance; (✓)Efficient air movement Indoor surfaces Dust (✓)Washdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled ( )Flush tank covers lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks are filling with anti -siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge Agitation of recycled ( )Extend recharge lines to near bottom of points lagoon liquid while pits pits with anti -siphon vents are filling Lift stations Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain Agitation during waste ( )Box Covers collection or water conveyance junction boxes End of drain Agitation during waste ( )Extend discharge point of pipes pipes at lagoon water underneath lagoon liquid level Lagoon surfaces Volatile gas emissions (,,)Proper lagoon liquid capacity Biological mixing (✓)Correct lagoon startup procedures Agitation ( )Minimum surface area -to -volume ratio (✓)Minimum agitation when pumping ( )Mechanical aeration ( )Proven biological additives Irrigation sprinkler Nigh pressure agitation (✓)Irrigate on dry days with little or no wind nozzles Wind draft (✓)Minimum recommended operation pressure (✓)Pump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC — November 11, 1996 Storage tank or Partial microbial ( )Bottom or midlevel loading basin surface decomposition Mixing while ( )Tank covers filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants 12 Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or Agitation when spreading ( )Soil injection of slurry/sludges sludge spreader Volatile gas emissions ( )Wash residual manure from spreader after use outlets ( )Proven biological additives or oxidants Dead animals Carcass decomposition ( )Proper disposition of carcasses Dead animal Carcass decomposition ( )Complete covering of carcasses in burial pits disposal pits ( )Proper location / construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water improper drainage (,,')Farm access road maintenance around facilities Microbial decomposition of away from facilities organic matter Manure tracked Poorly maintained access (✓)Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge —Lagoon Treatment- EBAE I28-88NCSU-BAE Swine Production Facility Manure ManagementUnderfloor Fluse-Lagoon Treatment 120-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Practices have been reviewed with me. (Landowner Signature) MORTALITY MANAGEMENT METHODS (Check which method(s) are being implemented) 13 ( ) Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial will be at least 300 feet from any flowing stream or public body of water. (✓ ) Rendering at a rendering plant licensed under G. S. 106 - 168.7 ( ) Complete incineration ( } In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. ( ) Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) 14 - RECEIVED OVA fTYSEC-11ON UNITED STATES SOIL DEPARTMENT OF CONSERVATION AGRICULTURE SERVICE WASTE MANAGEMENT FACILITY SITE EVALUATION Non-Disch me Pe�•r•: ,,,. j GENERAL INFORMATION NAME_- L-:.r.�i_ -{1� =---- (1 LOCATION SS _r1-�N~� Y4 ------------------ TELEPHONE--�� -(�EKL ------- SIZE OPERATION Q-•21Q-P --------------- - LOCATION DATA DISTANCE FROM NEAREST RESIDENCE NOT OWNED BY PRODUCER 1=o-"-FT IS SITE WITHIN 100--YEAR FLOOD PLAIN? YES----- NO-3-1 If yes, SCS cannot provide assistance. IS SITE AT LEAST 100 FT. FROM A "BLUE LINE" PERENNIAL STREAM? YES- NO ---- If no, site mx(:�t be reloc44d. IS SITE WITHIN 1 MILE ZONING JURISDICTION OF A MUNICIPALITY? If yes, landowner should consult with local zoning board about required permits. Permits must be obtained prior to design approval. Are utilities in construction area? YES----- NO V_- .If yes, see Part 503 of the National Engineering Manual and follow policy. (Copies of maps or other reference materials may be attached to site evaluation.) Page 1 WETLANDS WILL SITE INVOLVE CLEARING WOODLAND OR ANY NON -CROPLAND? YES----- NO If yes, producer must complete a Form AD-1026. WILL ACTION RESULT IN SWAMPBUSTING? YES ---- IF WETLANDS ARE INVOLVED, IT IS THE RESPONSIBILITY OF THE PRODUCER TO CONTACT THE US ARMY CORP OF ENGINEERS AND THE DIVISION OF ENVIRONMENTAL MANAGEMENT TO DETERMINE IF ADDITIONAL PERMITS ARE REQUIRED. NO WETLANDS SHOULD BE ALTERED UNTIL PRODUCER RECEIVES WRITTEN APPROVAL FROM SCS, US ARMY CORP OF ENGINEERS AND NC DIVISION OF ENVIRONMENTAL MANAGEMENT. (A copy of AD-1026 and CPA-026 should be attached to site evaluation.) OTHER ENVIRONMENTAL FACTORS IS ENDANGERED AND/OR THREATENED SPECIES HABITAT PRESENT? YES---- NO ---- IS A DESIGNATED NATURAL SCENIC AREA INCLUDED YN'THE PLANNING AREA OR WILL PLANNED ACTIONS IMPACT ON AN ADJACENT NATURAL SCENIC AREA? YES---- NO ---- IS AN ARCHAEOLOGICAL OR HISTORICAL SITE LOCATED IN THE✓ PLANNED AREA? YES---- NO ---- ARE THERE PRIME, UNIQUE, STATE OR LOCALLY IMPOYANT FARMLANDS IN THE OPERATING UNIT? YES---- NO - WILL THE ACTION RESULT IN SODBUSTING? YES---- NO---- � If yes to any ofi :-these quest ohs, refer to form NC-CPA--16 for policy sources. The form idoes not need to be completed_ _-- _- ODOR . CONTROL HAS ODOR CONTROL BEEN DISCUSSED_:. -WITH- PRODUCER ........PREDOMINANT WIND DIRECTION? YES---- NO---- ........ POSSIBLE EXPANSION -OF`. -TREATMENT VOLUME FROM 1 CU. FT'. UPWARDS TO 3 CU. FT./LB. OF ANIMAL? YES-t/ NO---- ........PRECHARGING LAGOON WITH FRESH WATER TO AT LEAST 1/2"'OF THE CAPACITY? YES-✓ NO ---- .....USING GOOD SOUND JUDGMENT IN LAND APPLICATION OF WASTE? YES------ NO ---- Page 2 WASTE MANAGEMENT DOES PRODUCER OWN ENOUGH LAND TO PROPERLY LAND✓ APPLY WASTE? YES----- NO---- IFNO, DOES PRODUCER HAVE ACCESS TO MORE LAND? YES---- NO ---- IF LAND IS NOT OWNED BY PRODUCER, CAN PRODUCER GET AGREEMENT ON LAND ON WHICH'TO APPLY WASTE? YES---- NO ---- (Attach Waste Utilization Plan to site evaluation.) SOIL INVESTIGATION -- VALID ONLY IF SOIL INVESTIGATION SHEET ATTACHED IS SOIL SUITABLE FOR LAGOON? YES-- NO------ IS A CLAY LINER REQUIRED? XES------ NO------ IF YES, IS CLAY AVAILABLE ONSITE? YES-1e-"-�1y--- NO------ QUESTIONABLE----.'; - IS A CORE TRENCH REQUIRED? YES-------. NO- --- (Attach soil investigation sheet to site evaluation.) SITE APPROVED YES----- NO------ CONDITIONAL-- COMMENTSL---�_-o"•_`n_I/�._w+;i��`�,v__Gctcc_ w_ S" ,-v CR- --------------- THIS SITE INVESTIGATION IS' VALID AUT�iG` AS'�1E�I J'^ CONSTRUCTION OF LAGOON CONTINUES IN REASONABLE TIME - PERIOD.' UNDUE DELAYS OR HESITANCY IN CONSTRUCTION MAY REQUIRE THAT SITE EVAL ATION BE INVALrDATED. SIGNATURE- ~---- DATE-� ---_� - Q Page 3 WR��Gli1�.!-1T� SAC �►v+`` wo u-5 c !1,or 4 of G1 /.),xf/Vy lot j �r r r61,r y r mac% Co"`r P sgwr j, s,( If Y -3 SCS-ENG-S38 � U. S. DEPARTMENT OF AGRICULTURE a"'• 5-70 �n gt�nQM9 IPSTF1i?g SO4L CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE FARMER'S NAMEDISTRICT DATE COUNTY S. C. S. PHOTO SHEET NO. WORK UNIT WATERSHED AREA MEASUREMENTS CROPLAND ACRES PASTURE ACRES WOODLAND ACRES TOTAL ACRES POND CLASS WORK UNIT CONSERVATIU.:IST SKETCH OF PROPOSED POND SHOWING WHERE BORINGS WERE MADE (Approx. -Ade 1" feet) Locate referents paint m center line of dam and ldenNfY an sketch ■ � ��■■■�a■r.�a■■■a■aaa■aa■ f�■■��■■`i■■■■■■■■■■■■ ■■N■■■■■©■N■ ■■■ ■■■■■■■■ ■■ ■■■■a■■ _ ■■■ ■■■■■■■■ ■■n■■■■■N■■■■■■■a■■■■■mom ■ ■■■■■ ■■■ ■■■■■■■■■■■■■■ ■■■■■■■ ■■■ a■■■■a■a■■■■■■ ■■■■■■■■■■■■■■■■■■■■■■■■■■ ■■■■■■■■■■■■■■�■■■■■■S■■■■ ■■ MEN ■■■■■■a■■■■■■■■■■■■■■ ■■■■■a■■■a■�■■■a■a■■a sass■ �e���■�■'�;■��a�■ ■�■�■�■�■�■i■,■�■�■;■�■ ■�■sir ����®�� ®:� ®� ■:■�■�■�■ ■�■�■�■�■ ■�■:■ ova BORINGS MAD£ BY _ SIGNATURE & TTTiE—J�2c1-- CZ�__ C'— - ZONE A V C/ V f O LIMITS CORPORATE so O Zi 4} a t 51 A $ 5l 11 u ,1 u ZONE Af ZONE X J 1903 ZONE A 1 i� ZONE X a, 17 'T Vt 7.. " �12 BOARD V6 IN gar---- % <7 _j D S;;I;PLE COLLEC i M4 A. Liquid Manure Slurry 1. Under -slatted -floor pit a. Use a length of 112" conduit open on one end and that can be easily sealed on the other end (e.g., by placing one's thumb over the end of the conduit)_ b. With both ends of the conduit open, extend .i t into the. manure to the -pit floor. c. Seal the upper end of the conduit trapping the manure that has entered the lower end, remove and empty into a bucket or container. c. Collect samples from at least 5 locations or at least enough for a total of 1 quart of slurry. e. Thoroughly mix this slurry and empty approximately 1/2 pint into sample container. - 2. Exterior storage basin or tank a. Make sure the manure has been well mixed or homogenized with a liquid manure chopper -agitator pump or propeller agitator. 6. Take samples from approximately 5 locations in the pit, from the agitator pump". or from the, mpnure spreader and place -in a bucket. c.- Thoroughly mix and empty 1! )"pint into sample container. II. SAMPLE PREPARATIO14 AND TRANSFER A. Place the sample for analysis into a flexible or expandable container that can be sealed. The container should. be rinsed clean with water and free of any residues but should not be chlorinated or treated in any other way. Dry litter may also be placed in a sealed plastic bag such as a freezer bag. B. The sample should be refrigerated, iced or cooled, if possible, or trans- ferred to the. lab immediately. C. hand -delivery is the most reliable way of sample transfer, but it can also be mailed. D. If :.ailed, sample container should first be protected with a packing material such as newspaper, then boxed or packaged with wrapping paper and -taped. E. The NCDA Plant Analysis Lab provides this service for a nominal fee of $4 per sample which should be forwarded along with the sample. PSWCD 1 l . Add r eSS- 14. C_ Depar"r:dErtI c� fi^ricui cur ; Plant Analysis Lair Agronomic Division Blue Ridge Road Center Raleigh, ItC 27611 Ph: (919) 733-2655 Attn: Dr. Ray Campbell �. Request that as a minimun the following analyses be performed: I- Total nitrogen ( 2. Ammonia',nitrogen (RH 3N) '3. Total phosphorus (TPl q. Potassium 5. Dry litter samples should also include a total solids (TS) analysis- G. Other analyses performed at no extra cost by NCDA include trace minerals. i'S:;CJ Z li. Lagoon L i qu i j — l_ Collect approximately 112 pint of recycled lagoon liquid from the inflow pipe to the flush tanks. 2. From lagoon. a. Place a small bottle (1/2 pint or less) on the end of a 10--15 foot long pole. b. Extend the bottle 10-15 feet away from the bank edge. c. Brush away any floating scum or debris so it is not collected with sample. - d. Submierge the bottle within 1 foot of the liquid surface'. e. Repeat at approximately 5 locations around the lagoon, place into a bucket, thoroughly mix, and empty 1 pint into sample container. 3. From a multi -stage lagoon system collect sample from lagoon that is going to be irrigated from. , 1I. SP44PLE PREPARATION AND TRANSFER A. Place the sample for analysis into a flexible or expandable container that can be sealed. The container should be rinsed clean with water and free of any residues but,should not be chlorinated or treated •in any other way. Dry litter may al_!�o"be placed in a(t Sealed plastic bag such as a freezer bag'. ` Z. The, sample should- be refrigerated. Iced or cool-ed, if poss�ole, .ter trans-. ferred to the lab immediately. ' C. Hand -delivery is the most reliable way of sample transfer, but it can also be mailed. D. If mailed, sample container should first be protected with a -packing material such as newspaper. then .boxed or packaged with wrapping paper and taped. E_ The I4CDA Plant Analysis -Lab provides this service for a -nominal fee of $4 per sample which should be forwarded along with the sample. I.' Address: 14. C. Department of Agriculture Plant Analysis Lab Agronomic Division Blue Ridge Road Center Raleigh, 14C 27 611 (919) 7303-2655 At.4 .n: Dr. °zy Campbell a PS12CO 2 Lilat ,:< .. c:l:ll.iiJ=:. �1i2 il�i �Gi..:j .:Iic:1J$LS be perioriaiLL . 1. Total nitrogen (TKN) 2_ ",-nonia nitrogen NH N) 3_ Total phosphorus NH 4. Potassium (K) 5. Dr-y litter samples should also include a total solids (TS) analysis. G. Other analyses performed at no extra cost by NCOA include trace minerals. RECEIVED WATER QUAUTY SEC r ION Af•.- — LAGOON SITE SOILS INVESTIGATION PROJECT: f%Ne; CAxcfp� COUNTY: �tiP�iN FIELD INVESTIGATION BY, A/0 DATE: . SITE SKETCH � G TE pr.t oe LD.0 %4er. __..f...,. 5DY3 /dA5- BORING DEPTH SCALE WT v BORING NUMBER AND PROFILE z wr fio4nfJ ., 3 `- 7, S G►�Y S ra 7.5`- Iz, anAlKff-, QAKAPI wr. Mr=iW()n' a_ _ _ Slf,NA-n !AF• k Operator:HENRY CARLTON County: DUPLIN Date: 11/29/94 Distance to nearest residence (other than owner): 1800.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) c x 433 lbs. = 0 lbs 2600 head (wean to feeder) x 30 lbs. = 76000 lbs - Describe other 0 78000 lbs Total Average Live Weight = 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 78000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = i CF/lb. ALW Volume = 78000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet) ---------------------- 205.0 Inside top width (feet) ---------------------- 110.0 Top of dike elevation (feet)----------------- 102.0 Bottom of lagoon elevation (feet)------------- 90.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 : 1 Total design volume using prismoidal formula SS/ENDi SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3. 0- 3.0 3.0 3.0 199.01 104.0 11.0 AREA OF TOP LENGTH * WIDTH 199.0 104.0 AREA OF BOTTOM LENGTH * WIDTH = .133.0 38.0 20696 (AREA OF TOP) 5054 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH WIDTH * 4 166.0 71.0 47144 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 20696.0 47144.0 5054.0 1. 8 Total Designed Volume Available = 133639 CU. FT. r 6 3. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 205.0 110.0 22550.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 22550.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces 8 urine production in gal./day per 135 lb. ALW 1.37 Volume = 78000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 142480 gals. or 19048.1 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons per CF -- rd:`�b- 6uei`e feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall - 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 13154.2 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 14093.8 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 19048 cubic feet 5B. 0 cubic feet 5C. 13154 cubic feet 5D. 14094 cubic feet TOTAL 46296 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 24 tPur rain:fall__________________> 7.5 inches 1.0 feet Side slopes_________________________________> 3.0 : 1 Inside top length===========================> 205.0 feet Inside top width____________________________> 110.0 feet Top of dike elevation=======================> 102.0 feet Bottom of lagoon elevation==================> 90.0 feet Total required volume=======================> 124296 cu. ft. + Actual design volume========================> 133639 cu. ft. + Seasonal high watertable elevation (SHWT)===> 97.0 feet Stop pumping 98.3 feet Must be > or = to the SHWT elev.==========> 97.0 feet Must be > or = to min. req. treatment el. => 96.0 feet Required minim-umt, �c�x:;e* . -- =glue=_��.:.-�_. > _�?3000._-.cu.:: ft. Volume at stop pumping elevation============> 84150 cu. ft. Start pumping elev.W________________________> 100.2 feet + Must be at bottom of freeboard 8 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 119545 cu. ft. Volume at start pumping elevation===========> 117658 cu. ft. Required volume to be-ipumped================> 32202 cu. ft. + Actual volume planned to be pumped==========> 33508 cu. ft. Min. thickness of soil liner when required==> 1.8 feet. 7. DESIGNED BY: APPROVED BY: %U( DATE: DATE: /Z%/q - NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: OPERATION AND MAINTENANCE PLAN SHEET 1 OF 2 This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. • The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of. application include solid set, ._center, ,pivot, - gur,c, and gun irrigation. Care should -be, taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh -water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 100.2 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 58.3 This temporary storage, less 25 yr- 24 hr storm, contains 32202 cubic feet or 240873 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. • 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. a. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. 0 SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod and rubbish. • Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on : the dike and pad areas. After stripping, the foundation area of the 'lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed S inches in thickness when loose and prior to compaction. Each layer - will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embarkment of the lagoon shall be installed using the more :spar ious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with_an impoundment capacity of 10 acre-feet or more fall under the jurisdiction- -of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream:toe.of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.8 ft. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN'THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN_LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material ( i.e'. - CL; SC, CH) . REFER TO THE SOILS INVESTIGATION INFORMATION'.IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet ' for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM DG98 Dry Unit Weight of the liner material. When smooth or hard, the previous lift : shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be:determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The the trench shall be backfilled and compacted with good material such as SEEDING SPECIFICATIONS AREA TO BE SEEDED: 2.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 120.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 i - FEBRUARY 1 TO MARCH-30 60.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. ' PENSACOLA' BAHIA GRASS AT GO LBS. /ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO ,TUNE 15 0.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 80.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 2000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 4.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND'SECURE WITH A MULCH ANCHORING TOOL OR NETTING. . 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. State of North Carolina Department of Environm n'C�I��D and Natural Resources SEP 4 7 2401 BY: Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Henry W. Carlton Carlton Nursery 752 Johnson Church Road Warsaw NC 28398 Dear Henry W. Carlton: WCbENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES September 4, 2001 Subject: Notification for Wettable Acre Determination Animal Waste Management System Carlton Nursery Facility Number 3 l -680 DupIin County A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Dean Hunkele on 6/30/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Dean Hunkele the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Dean Hunkele, at 127 Cardinal Drive Extension, Wilmington, NC 28405-3845, within in 90 days of the receipt of this letter. If you have any questions please contact Dean Hunkele at (910) 395-3900. If within 90 days you are unable to provide Dean Hunkele with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Category 2: ❑ Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWQ within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext_ 571. cc: Wilmington Regional Office Dupiin County Soil and Water Conservation District Facility File Murphy Family Farms State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director December 13, 2000 CERTIFIED MAIL - -- - RETURN RECEIPT REQUESTED Henry W. Carlton Carlton Nursery 752 Johnson Church Road Warsaw NC 28398 Farm Number: 31- 680 Dear Henry W. Carlton: INCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES ----•- ..._.._ You are hereby notified that Carlton Nursery, in accordance with G.S. 143-215.10C, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has sixty (60) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit 1617Mail Service Center Raleigh, NC 27699-1617 If you have any questions concerning this letter, please call Theresa Nartea at (919)733-5083 extension 375 or Stoney Matthis with the Wilmington Regional Office at (910) 395-3900. fA Sincer ly for Kerr T. Stevens cc: Permit File (w/o encl.) Wilmington Regional Office (w/o encl.) 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 FAX 919-733-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Henry W. Carlton Carlton Nursery 752 Johnson Church Rd Warsaw NC 28398 Dear Henry W. Carlton: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL. RESOURCES December 8, 1999 Subject: Conditional Approval Animal Waste Management System Facility Number.31-680 Duplin County Our records indicate that your facility was conditionally certified in order to fulfill the requirements of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you of your unresolved conditional approval status. Any facility receiving a conditional approval must notify Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to an enforcement action. As of December 7, 1999, we have no record of any information from you, advising us of the status of your conditional approval. Therefore, please fill out the attached form and have your technical specialist and landowner sign the form in the appropriate areas. The completed form must be submitted to this office on or before 45 days of receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to provide DWQ with proper notification of your conditional certification status or possible failure to comply with the requirement to develop and implement a certified animal waste management plan by December 31, 1997. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5683 extension 571. Sincerely, a 0; �� C, Z- � Sonya L. Avant Environmental Engineer cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality ,Tames B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Henry W. Carlton Carlton Nursery 752 Johnson Church Rd Warsaw NC 28398 Dear -Henry W. Carlton: 4IT • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCE-5 December 30, 1999 Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 31-680 Duplin County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRRi, IRR2, DRYI, DRY2, DRY3, SLURI, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely, a---- 1 .0 Kerr T. Stevens, Director Division of Water Quality cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycle&10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 13, 1996 Henry Carlton Carlton Nursery 757 Johnson Church Rd Warsaw NC 28398 SUBJECT: Operator In Charge Designation Facility: Carlton Nursery Facility ID#: 31-680 Duplin County Dear Mr. Carlton: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026. Sincerely, A. Preston Howard, Jr., P.E., Director Division of Water Quality Enclosure cc: Wilmington Regional Office Water Quality Files P.O. Box 27687. �,y� FAX 919-715 3060 Raleigh, North Carolina 2761 1-7687 Nvf An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 - 50% recycled/ 10% post -consumer paper 1�2 RECEIVED ANIMAL WASTE MANAGEMENT PLAN CERTIFICATION FOR NEW OR EXPANDFF?&LF �MENT UNIT Please return the completed form to the Division of Environmental Management at the address on the reverse side of this form. Name of farm (Please print): Carlton Nursery _ Address: 757 Johnson Church Road Warsaw. NC 28398 Phone No.: County. Duplin Farm location: Latitude and Longitude: 34 ° 5T 4n 780 04' 18" (required). Also, please attach a copy of a county road map with location identified. Type,of operation (swine, layer, dairy, etc.): Swine Design capacity (number of animals): 2600 Nurse .:.:: Average size of operation (12 month population avg. ): 2600 i n i-= j : ` V I Average acreage needed for land application of waste (acres): 5 —�� l.m AUG 251995 Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commissiq�,,���M=.Med 15A NCAC 6F .0005, 1 certify that the new or expanded animal waste management system as install 6; above has an animal waste management plan that meets the design, construction, operation and mi AAMAs and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation pursuant to 15A NCAC 2H .0217 and 15A NCAC 6F .0001- 0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity; adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm. Name of Technical Specialist (Please print): M. Kevin Weston Affiliation: Murphy Family Farms, Inc Address (Agency): P. J0. Box 759 Rose Hill, NC 2M8 !` Phone No. 910 289-2111 Signature: _ % /� �. Dated i rz Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man- made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District Name of Land Owner (Please Signature: 2, Name of Manager, if different from owner (Please Prints Signature: Date. Note: A change in land ownership requires notification or a new certification (if the approved plan is changed) to be submitted to the Division of Environmental Management within 60 days of a title transfer. DEM USE ONLY: ACNEW# 0 d-D -5 ,9L State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. t'restor 3 riuwurd, Jr., P.E., Director ADDENDUM CONDITIONS AND/OR EXCEPTIONS TO CERTIFICATION 1. ,.... - .. Carlton Nursery Address:757 Johnson Church Rd. Warsaw, NC 28398 County: Duplin Name of Land Owner (print). H Carlton Signature (Land Name of Technical Specialist Cerdiyin- (print): M. Kevin Weston Signature (Technical Specs s.j: A � li Date: 9� All stateme.,a t, low tha: r_e ii, a ]l'd by a tzchnical specialist apply to the a:*u: red cerdhc_*Jon: The irrigation system has not been installed or evaluated concerning nozzle size, spray pattern,. spacing, pipe size, etc. It is the respons:bLity of the producer t.n ni,- LLnd ocenate the system witCr u,e proper components and to supply the requil-ed maina.naz--- to assurz hail zo n inoff of poiiuiai ,J durim, iJYCiduVii ci,u —U' iL ..,. ;; as:� is appu. By (month/day/year) the producer should have an irrigation specialist, possibly the dealer where the system was purchased. prepare an operation and maintenance plan for the irrigation system so that the producer knows how to operate the equipment to meet the non -discharge requirements. The waste management plan for this operation is based on yields higher than what is now recommended by NRCS; however, these yields are obtainable under high levels of management and the farmer has supporting documentation to justify higher nitrogen application rates. 71J�G! All of the permanent vegetation required by the waste management plan has not been established as of the date of this certification_ The producer agrees to establish the vegetation by Z zx- % (month/day/year), and to provide a temporary small grain crop in case some pumping is required prior to the establishment of the permanent vegetation. The landowner is responsible for notifying DEM in writing that the stated worst that has a compliance date has been completed. This notification must be received by DEM within 15 days of the compliance date(s) listed above. Please send verification of the properly completed work to: DEM Planning Branch, P.O- Box 29535, Raleigh, N.C. 27626. certaddn.doc revised: 6-15-95 P.O. Box 29535. Raleigh. North Carcfna 27626-0535 An Equal Opportunity Arfrmativo Aclion Employer Telephone 919-733-7015 FAX 919-733-2496 SQ% recycled/ 1 Q% post consumer paper P ��:�. fir :•�F.'f�A•. t}� Nib U r f P H_Y F A M F L Y F A R M S August 8, 1995 Department of Environment, Health and Natural Resources Division of Environmental Management Water Quality Section, Planning"Branch° P. O. Box 29535 Raliegh, NC 27626-0535 Attn: Mr. Steve Tedder, Chief RE: Carlton Nursery - Swine Facility Certification Duplin County, NC Dear Mr. Tedder: � t� jai i S � wG ns 1995 WATER QUALM' PLC 1�eM(I BRANCIA Enclosed is the certification form for the above referenced swine farm. By this letter, the Owner certifies that the following crops will be planted or sprigged within 180 days of the stocking date of the farm. Stocking Date: T _Barley _Rye /Bermuda Grass (Graze/H ja /Pasture) _Small Grain (Graze/Hay) _Corn (Grain/Silage) _Sorghum Cotton _Wheat _Fescue (Graze/Hay/Pasture) ,Oats Other(Explain) The lagoon effluent will be applied to the crops Iisted above by v - RECOVED _Center Pivot Irrigation (Installed/Not Installed) AUG 2 i !9�D- _Solid Set Irrigation (Installed/Not Installed) _Traveling Gun/Reel Irrigation (Owned/Not Owned) Third Party Applicator FACILITIES ASSESSMENT UNIT i/ Other (Explain) ra 1",o !_or , 3ur cAu sE ,•torEo Name of Technical Specialist: M. Kevin Weston Signature: 7� /i1.�� �%cal� Date: Name of Land Owner: Hen Carlton Signature:l Date: cc: Henry Carlton Kim Patram, Murp y Family Farms Construction Department Post Office Box 759, Rose Hill, North Carolina 28458, (910) 289-2111, FAX (910) 289-6400 ' ANIMAL WASTE MANAGEMENT PLAN CERTIFICATION FOR NEW OR EXPANDED FEEDLOTS Please return the completed form to the Division of Environmental Management at the address on the reverse side of this form. 3 S, (� 3 - Z Name of farm (Please print): ?r nl e. �Qo- REM s �n c . � { 77, 4 3(7 3 � Address: R o. 7 a x 1 ;soh NC a 8 3 LH _Phone No: q 1 q- 6 S` S— Q S 9 S_ County: _ 1`O L q 1. ,�. � Farm location: Latitude and Longitude:,W* o1',6'l 1:,Sr"(required). Also, please attach a copy of county road map with location identified. r Type of operation (swine, layer, dairy, etc.) : � P_Q )V u r-5 �. Design capacity (number of animals): 3400 IL "I MAY 22 Average size of operation (12 month population avg.): .3 9Loa Average acreage needed for land application of waste (acres) 1 a \ a ------------------------------------------------ ---- Technical Specialist Certification PLANNING BRANCH As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to the 15A NCAC 6F .0005, I certify that the new or expanded animal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction, operation and maintenance standards and specifications of the Division of Environmental. Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to. 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity; access or ownership or proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff,events less severe than the 25-year, 24-hour storm. Name of Technical Specialist (Please Print):_ MICHAEL E. SUGG Affiliation: USDA, NAT. RES. CONS. SERV. Address (Agency): PO BOX 277 KENANSVILLE NC No. Signature:zl £ rx. TELEPHONE 910-296-2121 te:�5ar19S Owner/Manager Agreement _ _ ------- I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the, farm named above and will implement these procedures. I (we) know that any additional. expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification_ w to be submitted to the Division of Environmental Management before the new_animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man-made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. - - - Name of Land Owner 21 Print : Cv'�` _ Signature ��� -�._ _ �° s v = - - - Date: Name of Manager,if different from -owner -(Please print): Signature: Date: .:_:, ,: .31 ., c Note: A7 change in land ownership requires notification or a new certification"(if the approved plan is changed) to be submitted to ' the Division of -Environmental Management within 60 days of a title DEM .USE. ONLY:ACNEW# - 1'rtf ]- ..Y„l'^" _c^+s-'?z. 1 -ri s-.• '.r!.,L!-✓ -10 a_ Z VV _ _ 9 f2 LA i -;K- 1 Ala l i