Loading...
HomeMy WebLinkAbout310523_HISTORICAL_201712312 N NORTH CAROLINA Department of Environmental Qual LV X- *A A47A .F4CDENR Ni Carolina Department of Environment and Natural Resources Pat McCrory , Governor Donnell Kornegay, Kornegay Farms 320 Scotts Store Road Mt. Olive, NC 28365 Dear Donnell Komegay: Donald R. van der Vaart Secretary February 12, 2015 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS310523 Komegay Farms Animal Waste Management System Duplin County The Division of Water Resources (Division) received your sludge survey infori-nation on February 11, 2015. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the Kornegay Farms facility. Due to the amount of treatment volume available, the Division agrees that a sludge survey is� not needed until 2016 for your lagoon. The next sludge survey for the lagoon at Komegay Farms facility should be perforlined before December 31, 2016. Please call me at (919) 807-6341 if you have any questions. Sincerely, VA- VA' J.R. Joshi Animal Feeding Operations Program Division of Water Resources cc: Wilmington Regional Office, Water Quality Regional Operations Section Permit File AWS310523 "'47110EOVEE, EB 13 2015 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Phone: 919-807-6464 Internet: htip://www,ncwater.org An Equal Opportunity � Affirmative Action Employer — Made in par[ by recycled paper Type of Visit O'Compliance Inspection 0 Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit.ArRoutine OComplaint OFollowup OReferral OEmergency 00ther El Denied Access Date of Visit: Arrival Time: VZ57- bZf) I Departure Time: Coun — TPFI T�15ATP Owner Email: I 07r, T Wk MAJU Owner Name: Mailing Address; Physical Address: Phone: Facility Contact: Title: Phone No: Onsite Representative: Integrator: 11A�7 Certified Operator: Operator Certification Number: Back-up Operator: Back-up Certification Number: RegianL/__1r/Zze_;1_ Location of Farm: Latitude: = ' =' = " Longitude: =0=' =" NiWii 'n will" @____ 6urrent ent esign @U e t Wine it o ulation � P1 P amit—ronifla 'o yer =T- on -Layer anneit Pnnulation El Dairy Co - w Dairy Calf Dairy Heifer a o Finish W a E: We n 0 12 It it 7an e I n 0 We W to 0 to Feeder F e e d to El Feeder to F inish 0 a 0 Farrow to Wean F rr w to El Layers El Non -Layers Pullets Turkeys D Dry Cow El Non -Dairy El Beef Stocker E] Beef Feeder [�Beef Brood Cow rr w to 0 Farrow to Feeder 0 Fa r 0 ar ow to El Farrow to Finish F04her, G s 0 1 0 0 rs Bel er Turkey Poults, Other Num e f ru 0 r Other Discharges & Stream Impacts 1, Is any discharge observed from any part of the operation? Discharge originated at: D Structure 0 Application Field [I Other a. Was the conveyance man-made? b. Did the discharge reach waters of the State? (if yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (If yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 1 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? El Yes ;3"No [:1 NA El NE El Yes El No El N A El NE 0 Yes El No [:1 NA El NE El Yes [:1 No [I NA [:1 NE El Yes El NA El NE 1:1 Yes ��o No El NA [3 NE Page I of 3 12128104 Continued Facillt� Number: Date of Inspection W aste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? El Yes XNo 0 NA 0 NE a. If yes, is waste level into the structural freeboard? [] Yes 0 No El NA El NE Struct c I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Spillway?: Designed Freeboard (in): Of Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? El Yes 0 o [:1 NA [__1 NE (ie/ large trees, severe erosion, seepage, etc.) U/ 6. Are there structures on -site which are not properly addressed and/or managed 0 Yes PNo [:1 NA [:] NE through a waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? 0Yes gNo [:INA ONE 8. Do any of the stuctures lack adequate markers as required by the permit? 0 Yes -,ffNo El NA El NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require 0 Yes KNo 0 NA 0 NE maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need [--]Yes VNo [:INA C] NE maintenance/improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. El Yes VfNo [] NA [:] NE 0 Excessive Ponding 0 Hydraulic Overload 0 Frozen Ground 0 Heavy Metals (Cu, Zn, etc.) OPAN OPAN>10%orl0lbs 0 Total Phosphorus D Failure to Incorporate Manure/Sludge into Bare Soil 0 Outside of Acceptable Crop Window 0 Evidence of Wind Drift 0 Application Outside of Area 12. Crop type(s) 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? 0 Yes )�Mo [:1 NA El NE 15. Does the receiving crop and/or land application site need improvement? El Yes F7 4o 0 NA El NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination?[] Yes ZrNo [] NA El NE 17. Does the facility lack adequate acreage for land application? 0 Yes dbm- El NA [:1 NE 18. Is there a lack of properly operating waste application equipment? 0 Yes KNo 0 NA 0 NE IU Reviewer/Inspecto r Name Phone: Reviewer/Inspector Signaturl 11/0� Date: 4��_ Pa--e 2 of 3 121281041 Continued Facility Number: 31 —:�22J Date of Inspection L e-ldr, Required Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? El Yes PINo El NA 0 NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check D Yes No El NA [:1 NE the appropirate box. 0 WUP D Checklists E3 Design El Maps El Other 7 21. Does record keeping need improvement? If yes, check the appropriate box below. El Yes 0 No [__1 NA [__1 NE • Waste Application El Weekly Freeboard El Waste Analysis D Soil Analysis El Waste Transfers C1 Annual Certification • Rainfall El Stocking El Crop Yield E3 120 Minute Inspections E3 Monthly and V Rain Inspections [3 Weather Code 22. Did the facility fail to install and maintain a rain gauge? El Yes P No [I NA El NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? El Yes ZNo El NA El NE 24. Did the facility fail to calibrate waste application equipment as required by the permit? 1:1 Yes PpNo El NA EJ NE 25. Did the facility fail to conduct a sludge survey as required by the permit? El Yes PTNo D NA 0 NE 26. Did the facility fail to have an actively certified operator in charge? [I Yes ZNo [I NA [__1 N E 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? 0 Yes gNo [I NA 0 NE Other Issues 28, Were any additional problems noted which cause non-compliance of the permit or CAWMP? El Yes ? No [I NA El NE 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document D Yes PNo [I NA D NE and report the mortality rates that were higher than normal'? 30, At the time of the inspection did the facility pose an odor or air quality concern? El Yes P�No El NA El NE If yes, contact a regional Air Quality representative immediately 31. Did the facility fail to notify the regional office of emergency situations as required by El Yes CA o [I NA [I NE General Permit? (ic/ discharge, freeboard problems, over application) 32. Did Reviewer/Inspector fail to discuss review/inspection with an on -site representative? E]Yes DoNo [] NA [] N E 33. Does facility require a follow-up visit by same agency? El Yes f VN o El NA [:1 NE _�Uhl Page 3 of 3 12128104 TypeofVisit ZCompliance Inspection 0 Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit )2"Routine 0 Complaint 0 Follow up 0 Referral 0 Emergency 0 Other 0 Denied Access eparture Time: County: Region: 6AJII�z Date of Visit: M��Arrival Time - Farm Name: Owner Name: Mailing Address: Physical Address: Facility Contact: Title: Onsite Representative: Certified Operator: Back-up Operator: Owner Email; Phone: Phone No:' Integrator: 1-2.-" ZZ5 Operator Certification Number: Back-up Certification Number: Location of Farm: Latitude: =0 =I =61 Longitude: =0 =& =4S fA 11) 7esig-n- 6-6 crent; 311M - - I ine [C6..FT�1V__acj U70—PUlifti t I�C.=aq—aclfyj lirtj JE1 Wean to Finish 10 Layer I I Dairy Co El Wean to Feeder 10 Non -Layer I I El Dairy Calf 0 Fec El Dairy Heifer El Farrow to Wean _U [I Dry Cow 0 Farrow to Feeder El Non -Dairy Farrow to inish ElLayers El Beef Stocker El Gilts 11 Non -Layers El Beef Feeder 0 13oars 0 Pullets 1:1 Turkeys El Beef Brood Cowl 11 - e Ej urkey Poultsl E] Ot er Rother I um 8 ruc ures: Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: El Structure El Application Field El Other a. Was the conveyance man-made? b. Did the discharge reach waters of the State? (if yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (if yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? C Yes 0 No F-1 NA [I NE D Yes [I No El NA El NE El Yes [I No 0 NA El NE El Yes El No El NA [I NE El Yes Zri o [I NA [I NE El Yes �rNo El NA 0 NE 12128104 Continued Fheilify Number: Date of Inspection S/ -3p- 3 4��, Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. If yes, is waste level into the structural freeboard? Struct�e I Structure 2 Structure 3 Structure 4 Identifier. Spillway?: Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? (ic/ large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? Yes WNo El NA El NE El Yes E5 No [:1 NA [:1 NE Structure 5 Structure 6 0 Yes dNo El NA 0 N I, 0 Yes ;!�No [:INA' EIN E If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ 7. Do any of the structures need maintenance or improvement? 0 Yes gNo [INA [I NE 8. Do any of the stuctures lack adequate markers as required by the permit? 0 Yes KNo 0 NA El NE (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require 11 Yes �2Vo [:1 NA El NE maintenance or improvement? Waste ADDlication 10. Are there any required buffers, setbacks, or compliance alternatives that need El Yes [;rNo 0 NA 0 NE maintenance/improvement? fl. Is there evidence of incorrect application? If yes, check the appropriate'box below. El Yes Y(No EINA (I NE El Excessive Ponding C3 Hydraulic Overload C] Frozen Ground El Heavy Metals (Cu, Zn, etc.) EIPAN [:1PAN>t0%ori0Ibs [:1 Total Phosphorus C1 Failure to Incorporate Manure/Sludge into Bare Soil El Outside of Acceptable Crop Window C1 Evidence of Wind Dfift El Application Outside of Area 12. Crop type(s) 13. Soil type(s) 14. Do the receiving crops differ from those designated in the CAWMP? Yes ;eNo [] NA [I NE 15. Does the receiving crop and/or land application site need improvement? El Yes V, 3No El NA [I NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination ? El Yes IK No El NA El NE 17, Does the facility lack adequate acreage for land application? 0 Yes VNo El NA D NE 18. Is there a lack of properly operating waste application equipment? El Yes [/No 0 NA El NE Comments (refer to question Explain any YES answers and/or any., recommendatioiWorlan�. other coffi ain situation��. (u na pagc�s� as nee, Use drawings of facility to better expl se additi6 "I" `issa6 Reviewer/Inspector Name Phone: Reviewer[Inspector Signature: Date: 12128104 f Continued Facility Number: Date of Inspection bae2Xz_04r Reauired Records & Documents 19. Did the facility fail to have Certificate of Coverage & Permit readily available? Yes ;X�o [:1 NA [:1 NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check E]Yes 3 No [3 NA [I NE the appropriate box. El WUP [I Checklists D Design El Maps El Other 21. Does record keeping need improvement? If yes, check the appropriate box below. ffYes [__1 No [__1 NA El NE El Waste Application El Weekly Freeboard 0�laste Analysis Ej Soil Analysis [I Waste Transfers [3 Annual Certification D Rainfall El Stocking [:1 Crop Yield [1120 Minute Inspections El Monthly and I" Rain Inspections El Weather Code 22. Did the facility fail to install and maintain a rain gauge? [I Yes ONo El NA [I NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? E]Yes ZI-No El NA El NE 24. Did the facility fail to calibrate waste application equipment as required by the permit? E]Yes P�No El NA El NE 25. Did the facility fail to conduct a sludge survey as required by the permit? [I Yes 2:& [:1 NA El NE 26. Did the facility fail to have an actively certified operator in charge? 0 Yes ,dNo El NA El NE 27. Did the facility fail to secure a phosphorus loss assessment (PLAT) certification? 0 Yes JZ No [I NA El NE Other Issues 28. Were any additional problems noted which cause non-compliance of the permit or CAWMP? El Yes'pNo D NA [I NE 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document 0 Yes [I NA [] NE and report the mortality rates that were higher than normal? 30. At the time of the inspection did the facility pose an odor or air quality concern? [3 Yes E!rNo [:1 NA El NE If yes, contact a regional Air Quality representative immediately 31. Did the facility fail to notify the regional office of emergency situations as required by 0 Yes 21"No El NA El NE General Permit? (ie/ discharge, freeboard problems, over application) 32. Did Reviewer/Inspector fail to discuss review/inspection with an on -site representative? El Yes JZNo El NA 0 NE 33. Does facility require a follow-up visit by same agency? Yes No El NA El NE ;7/23/c' F 'R-0 0/// 4-0 '74 "� 6 e- a e t4 1�r lVef al-0, ZAI ,1(-IAI _e, q �S _�2 (5, cl 16'e 5 66,- e A _94 A �Ipj 12128104 A4 uiphy�-Br9wnjLLC Grower(s): Farm Name: Farm 5/29/2007 NUTRIENT UTILIZATION...PL.AN Donnell Kornegay Komegay Farms 31-523 Farrow to'Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish .1196 Storage Structure: Storage Period: Application Method: >1 80 days - Irrigation 2822 Hwy 24 West R Q. Box 856 Warsaw, NC 28398 The waste from your animal facility must be land applied at.a specified rate to prevent pollution of surface water and/or, groundwater. The plant nutrients in the�'bnlmal waste s hould be used to reduce the amount of commercial f6rtilizer required for the crops In the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the Ilm''ItIng nut.rient. Waste should be . analyzed before each application cycle. Annual, soll tests are strongly encouraged so that, all plant nutrients can be balanced for realistic yields of the crop to -be 6rowA. Several factors are Important In implementing your waste utilization' plan In order to maximize the fertilizer value of the waste and to ensure that it Is applied In an environmentally safe manner: I.- Always apply waste based on the needs of the crop'to be grown.and the nutrient content of the waste. Do not apply more nitrogen than.the crop can utilize. 2. -Soil types are important as they have different Infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding atJess than 5 tons.per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated. solls, w ' hen It. Is raining, or when RVdQWJdVrE;1D Either of these conditions may result In runoff to surface waters which is.not allowed under DWQ regulations. APR 0 3 2009 5. Wind conditions should also be considered to avoid drift and dow]B�W odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing'crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or d isking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste Is based on typical nutrient content for this,type of facility. In some cases you may.want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for thi� area receMng waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH In the optimum range for specific crop production. This waste utilization plan, If carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmentai'Managemen't Commission, AMOUNT OF WASTE PRODUCED PERYEAR (gillons, ft3, tons, etc.): Capacity Waste Produce6por Animal Total Farrow to'Wean 3212 gal/yr wl/yr Farrow to Feeder 4015-6811yr gavyr Farrow to Finish 1 0585, gal/yr gal/yr Wean to Feeder '223 gal/yr gal/yr 96 Fe6der,to'Finish 986 gay�r .1,179256 2aVXr, Total _179,256 gal/vT AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity . Type Nitrogen Produced perAnImal Total Farrow to Wean 5.4 lbs/yr IbW Farrow to Feeder 6.5 lbs/yr lbalyr Farrow to Finish 26 Jbstyr lbsV Wean to Feeder 0.48 lbs/yr lbs/yr 1196 Feeder to Finish 2.3 lbs/yr 2,751. lbsta Total 2,751 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste In a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the �atlo of the amount of 'nitrogen produced on this facility to the amount of nitrogen that the crops under inigation may uptake and utilize in the normal growing season. Ticital Irrigated A&eage: 62.02 Total N Required Ist Yean 13662.07 Total N'kequIred 2nd Year: 8504.75 Average Annual Nitrogen Requirement of Crops: 11,083.41 Total Nitrogen Produced by.Farm: 2,750.80 Nitrogen Balance for Crops: (8,332.61) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of.the nitrogen produced bn this facility, This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 'Reception Area Specifications Tract Pull Irrigated Sc4l I st Crop Tirroto istCrop istCrap U*WAc LbsN Ac �e no Type Code ApF?ly _Aeld lbsNfUnIt RaeAdual /Ac UtIlbod IT 0�71 r r) 3(a) of 8 This plan does.not Incl ' ude commercial fertilizer. The farm should p�qduce adequate plant available nitrogen to satisfy the requIrements of the crops -listed above. The appiicator Is cautioned that P and K may be over applied while meeting the N requirements. In the future,'regulatlons may require farmers In -some parts of North'Carolifia to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( I.e. small grain, etc, interseeded in bermuda),2 forage must be removed through grazing, hay, and/or silage. Where grazing,'plants should be grazed when they reach a height of six to nine Inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, Is to be ' removed -for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May), Shading may result if small grain gets too high ind.this will definately Interfere with stand of bermudagr�ass. This loss of stand will result I' reduced'ylelds and less nitrogen 9 , being utilized. Rather than cutting small grain for hay or sila§e jus.t.before heading as is the normal situation, you are encouraged to cut the small grain earl ' ter. You may want.to consider harvesting hay or silage two to three times during the season, depending on the time small grain Is planted In the fall, The Ideal time to Interplant small.grain, etc, Is late September or early October. Drilling Is recommended over broadcasting. Bermudagrass shobld be grazed or cut to a height of about two Inches before drilling fbr best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 ' lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N I ton C Hybrid Bermudagrass - Hay 50 lbs N / ton 0 Corn - Grain 1.25 ibs N / bushel E Corn - Silage 12 lbs; N / ton F Colton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N Mon H Fescue- Hay 50 lbs N I ton Oats 13 lbs N I bushel Rye 2.4 lbs N bushel K Small Grain.- Grazed 50 lbs N acre L Small Grain - Hay 50 lbs N acre M Grain Sorghum 2.5 lbs; N cwt N Wheat 2.4 lbs N bushel 0 Soybean 4.0 lbs N bushel P Pine Trees 40 lbs N acre / yr Acres.shown In the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in'the,tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes'the annual nitrogen accumulation rate per animal in the lagoon sludge Farm'SpecIfications RAN/yrLanimai- Farm 12!al/yr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow -to Finish 4.1 Wean to Feeder 0.072 1196 Feeder to Finish 0.36 430.56 The waste utilization plan must conta in: provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich'and will require prqcautJionary measures to prevent over application of nutrients or other elements. Your production facility,will produce approximately 430.56 pounds of plant available nitrogen per year will -acc umutatef In the lagoon sludge based on the rates of accumulation listed above. It you remove the sludge every 5 years, you will.have approximately 2152.8 pounds of plant available nitrogen to utilize. Assuming 'you apply this PAN to hyorid'ba�muda.gr'ass hayland at the rate of 300 pounds of nitrogen per acre, you will need 7 acreas of land. If you apply the.sludge to com at a rate of 125-pounds per acre, you*111 need 17.2224 ac ' res: of land� Please note that these are only estimates of the PAN'produced and the land -required to utill,ze that PAN. Actual values may only be determined by sampling the sludge"for plant av6ila blb nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectabons for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The Irrigation application rate should not exceed the Intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited �by,initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding caipaclty�of the soil -at the tJme.o'fJrr'ipalion nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation Is the method of land application for this plan, It Isthe responsibility of the producer and Irrigation designer to ensure that an irrigation system Is Installed t o p�operly irrigate the acres shown in'the preceding table. Failure to apply the'recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for.the,soll assuming the amount of nitrogen allowed for the crop is not over,applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed.for >1 80 days of temporary storage -and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored In your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to -ensure that the spreader equipment Is operated properly to apply the correct rates to the acres shown in,th'e tables. Failure to,6pply the recommended rates and amounts of nitrogen shown in the tables may -make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the prope� application prior to applying the waste. 5 Of 8 Applid4io6AM6 061de The following Is provided as a guide for establishing application rates and arhounts.- Soil Application 'Rate ApplidationAmount, Tract Hydrant Type. Crop: In/hr nehes. T4560 1 AuB D 0,6 T4560 2 AuB D 0.6 1 T4560 3 AuB D 0.6 1 T4560 4 AuB 0 0.6 1 T4660 5 Au.B D 0.6 1 T4560 6 AuB D 0.6 1 T4560 7 AuB B 0.6 1 T4560 8 AuB B 0.6 1 T4560 11 AUB. B 0.6 SUBI-16 AuB D .,0.6 1 SUB7-111 AuB B 0.6 1 Leased Sub A AuB B 0.6 1 Leased Sub B AuB D 0.6 1 Leased Sub C RuA D 0.35 1 Lea -sod Sub D RuA D 0.36 1 6 of 8 Additional Comments: The subfileld acres shown on this plan,are the acreage, picked.ue using.the honeywagon. All Sub field acres and crops are optional. Grower may also plant tobacco in Sub B,C and D �t the following rates. Sub B 91.2 Ibs. N Ler acre and Sub C and Sub D-69-lbs.,N eer Acre. Aeplication windows for tobacco are March 15 thru June. In thisplan, the residual nitrogen is deducted:from the -corn rate. However, since these crops are optional and the grower may plant any of the drops listed, grower MUST deduct 15 Ibs. N from any cro2 following wybeans except the corn. Jf corn Is not following the soybeans, 2rower'rn�ay apply an additional 15 Ibs. N to the corn croe. 7 of 8 NUTRIENT UTILizATiON-PLAN.- CERTIFICATION Name of Farm: Kornegay,Farms,.31-523 Owner: Donnell Kornegay Manager: Owner/Manager Agreement: Uwe understand and will follow and implement the specifications. and. thd operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing,design. capacity of the waste treatment and/or storage system,'or construction of new facilities-, will require a now nutrient management plan and a new certification to'be' submitted to DWQ before the new animals are stocked. Ywe understand that I must own or have access to equipment, primarily irrigation equIpment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping,time such th6t"no,dis6harge occurs from the -lagoon in the event of a 25 year 24 hour storm. I also certify that the wastia,will be applied on the land according to this plan at'the appropriate times and at rates which �roduce no -runoff. This plan will be filed on site at the farm office and at the office'6f the local Soil and Water Conservation District and will be,available for revlew by NCDWQ'upon request. Name of Facility Owr Signature: Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Affiliation: Address: Signature., Toni W. Kin Warsaw, NC 28398 Telephone: (910) 293-3434 -a9- 0_� Date 8 of 8 NUTRIENT UTILIZA110N PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the ' state by runoff,,drift, manmade conveyances, direct application, or direct discharge during operation or land, application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation- in the design folder that4he,producer either owns or has an agreement for use of adequate land on which to properly.apply the waste. Ifthe producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is, within a, reasonable proximity, allovMg him/her the use of the land for- waste application. It is the responsibility of the owner of the waste production facility to secure�an update of the Nutrient Utilization Plan when there is a change in the operation, Increase In the number of animals, method of application, recleving crop type, or available land. 3 Animal waste shall �be applied to meet., but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate' of applications for other nutrients. 4 Animal waste shall be applied to land eroding less th�n 5 tons per acre per,year. Waste may be applied to land'eroding at more'than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips -are installed where runoff leaves the field (Se; USDA, NRCS Field Office Technical Guide Standard 393 -'Filter Strips). 5 Odors can be reduced by injecting the waste or disking'pfter waste application. Waste should not be applied when there is'danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste 401 ..be soil incorporated on conventionally tilled cropland. When wastelis applied to conservation tilled crops. or grassland, the waste may be'broadcast provided the application does, hot occur during a season prone to flooding (See 'Weather and Climate in North -Carolina" for guidance). Liquid waste shall be applied at rates not to ex ceed the soil'infiltra ' tion rate such that runoff does not occur oftsite or to surface, waters -and in a method:. which does not cause drift from the site during applicatiom No ponding should occur�-in order tb control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen, 1 of 3 NUTRIENT UTILIZATION PLAN, FkEQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop Is not covered With 'waste to a depth that would inhibit growth, The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied In fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading� rates on these soils should be held to a minimum and a suitable Winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to" planting of the crop or forages breaking dormancy. 1 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is.applied from a lagoon that Is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal, Animal waste, other than'swine waste from facilities sited on or after October 1, 1995, shall not,be applied closer than 25 feet,to perennial :waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by.over-spraying. Animal waste may be app lied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall n6t be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, Waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the"site. 16 Domestic and industrial waste from w.ashdown facilities,, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENTUTIOZATIONPLAN REQUIRED. SPECIFICATIONS (continued) 17 A protective cover of appropriate'vegetation will, be established on all disturbed,areas (lagoon embankinents, berms,,pipe runs, etc.). Areas shbli,.66 fenced,'as necessary, to. protect the vegetation. Vegetation such,as, trees, shrubs, and other woody species, etc.,, are limited to areas where considere.d. appropriate. Lagoon areas should be,kept mowed and accessible. Berms and structures should be ins pected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be,suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the poss ibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should -be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal -waste ran be used in a rotation that includes vegetables and other crops for direct human consumption. However, If animal waste is used on crops for direct' human consumption, It should only be applied pTe-plant'with n8'fiAher applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top,and. bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days.of utilization and soil shall be tested at least annually at crop sites where waster products are applied. Nitrogen shall be'the rate -determining nutrient, unless other restrictions require waste to b ' e applied based on other nutrients, resulting in a lower application rate �than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites. shall be used when these metals approach excessive levels. pH shall be adjusted and' maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained. for- a ' minimum of three years. Waste application records for all other waste shall'be maintained -for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 o� V4A ls_,� Michael F, Easley, Governor William G. Ross Jr., Secretary North Carolina D(3partment of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality 5 May 1, 2003 Donnell Komegay, Jr. Kornegay Farms 320 Scott's Store Road Mt. Olive NC 28365 Subject: Certificate of Coverage No. AWS310523 Kornegay Farms Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Donnell Komegay, Jr.: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period ofthis extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on January 22, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Donnell Kornegay, Jr., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS310523 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Kornegay Farms, located in Duplin County, with an animal capacity of no greater than an annual average of 1196 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrom, to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the 12AWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific infort-nation, careful evaluation of future samples is. necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Pen-nittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. AM N7ffbFNR Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Acton Employer Internet http://h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% post -consumer paper Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality"Staff �may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Water Quality Section Duplin County Health Department Duplin County Soil and Water Conservation District Permit File AWS310523 NDPU Files T�c ANIMAL WASTE-UTILIZATION:PLAN Producer: DONNELL KORNEGAY JR. Location: 320 SCOTTS STORE ROAD MOUNT OLIVE NC 28365 Telephone: 252-658-3430 Type Operation: Existing Feeder to Finish Swine Number of Animals: 1196.00 hogs (Design Capacity) STORAGE STRUCTURE:. Anaerobic Waste Treatment Lagoon APPLICATION METHOD: irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied.. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cyc�le. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be 'grown. Several factors are important in implementing your waste utilization plan in order tomaximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more,nitrog6n than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or T�ore tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface Waters which is not allowed under DWQ regulations. Page: I ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop.production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forag6s breaking dormancy.. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical -nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may.want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must'be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 1196 hogs x 1.9 tons waste/hogs/year = 2272.4 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1196 hogs x 4.6 lbs PAN/hogs/year = 5501.6 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil 'type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1% ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE CLASS- CROP YIELD LES COMM N LES DETERMINING PHASE CODE AW N , PER ACRES AW N PER AC� AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME 4560 _�_,Hl AUB C 75 73.75 20 3.44 253.7 I +MAR-JU 4560 2, HI AUB W -P.44 I 145 190 1309.6 +OCT-MAR 4560 2,HlIAUB DSI3 118 172 .13.44 1247.68 +JUN- SEPT 15 4560 3,H2_jAUB 175 173.75 120 . I IC . I 13.44 1253.7 JUN +MAR- 4560 3,H21AUB F JW I 145 190 1 13.44 1309.6 +OCT-MAR 4560 3,H21AUB DSB I 118 172 1 13.44 1247.68 +JUN- SEPT 1S 4560 3,H3 1 JAUB IC 1 �75 173.75 120 �1.54 1113.575 +MAR-JUN 4560 3,H31AUB T JW I 145 190 1 11.54 1138.6 +OCT-MAR 4560 3,H31AUB DS13 I- li 118 172 1 11.54 1110.88 +JUN- SEPT 15 4560 3,H4 1 JAUB IC 1 175 173.75 120 11-92 �141.6 +MAR-JUN 4560 3,H4 AUB I- I JW I 145 190 1 11.92 1172.8 +OCT-MAR 4560 3,H41AUB DSB I- 118 172 1 11.92 1138.24 +JUN- SEPT 15 4560 13,H5 JAUB 1C 175 173.75 120 13.39 1250.012 Page: 3 ANIMAL WASTE UTILIZiTION PLAN +MAR -JUN 4560 3, HS AUB W 3.39 I I 145 190 1305.1 +OCT-MAR 4560 3,H51AUB DS13 72 3.39 _�244.08 118 I+JUN- SEPT 15 4560 3,H6 1 JAUB IC 1 175 173.75 120 11.90,1140-125 +MAR-JUN 4560 3,H61AUB F JW 145 190 11.911 1171 +OCT-MAR 4560 3,H61AUIB DSB 1.90 F 118 172 1136.8 +JUN- SEPT 15 4560 7,H7 BP 4.1 JAUB 1205 10 1�.13 1231.65 +APR-SEP- 4560 7,H71AUB EP 4.1 1205 1. 11.13 1231.65 +APR-SEP 4560 7,H71 SG 1 50 1.13 156.5 +SEP-APR 4560 7,H71 SG F li 11 150 1 11.13 156.5 +SEP-APR 4560 7,H8 Bp 4.1 1 JAUB li I �205 11.12 1229.6 +APR-SEP 4560 7,H81AUB BP 4.1 ii 1 1205 1 11.12 1229.6 +APR-SEP 4560 7,H8 SG li 11 150 1 11-1-2.156 +SEP-APR 4560 7,H81 SG 11 150 1 11.12 156 +SEP-APR 4560 7,H9 Bp 4.1 1 �AUB 1 1. 1 �205 1.93 1190..65 +APR-SEP 4560 7,H9 AUB BP 4.1 1205 1 1.93 1190.65 +APR-SEP 4560 7,H91 SG 11 150 1 .1.93- 146.5 +SEP-APR Page: . 4 '�ANIMAL WASTE UTILIZATION PLAN 4560 4560 4560 4560 NOTE -7,H9 7, H1 0 AUB 7, H10 AUB -7, H 7, HIB END SG I 11 150 BP 1 I 14. �205 BP 4.1 I 1205 SG 1 I 1 1-10 SG 1 150 I I .93 46.5 1 +SEP-APR 1.13 1231.65 +APR-SEP 1.13 1231.65 +APR-SEP 5 - ' 1.1 3 1 156. +SEP-APR 156.5 1.13 +SEP-APR TOTAL15882.87 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + Dates shown reflect optimum uptake periods for nutrients. Waste appilcation may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 5 ANIMAL WASTE UTILIZATION -PLAN A V� TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent.landowners must be attached.) (Required only if operator does -not own adequate land. See required specification 2..) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED or------- APPLY RESID. APPLIC METH N TIME END TOTAL Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + Dates shown reflect optimum uptake -periods for nutrients. Waste application may begin up to thirty(30) d�ys prior to planting or green -up of forages, and extend past optimum aates shown if plant growth, pumping conditions, and PAN loading rates permit. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches.. In fields where small grain, etc, is to -be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the.season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three. times during the season, depending on time small grain is - planted in the fall. The ideal time to interplant ' small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two Inches before drilling for best results. Page: 6 j%F 4 KNIkAt WASTE 'UTILIZATION PLAN Acreage figures may exceed total acreage in fields due to overseeding. lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP. UNITS PER UNIT so BP HYBRID BERMUDAGRASS-PASTURE TONS C CORN BUSHELS 1.25 DSB DOUBLE CROPPED SOYBEANS BUSHELS 4 SG SMALL GRAIN OVERSEEDED AC so W WHEAT BUSHELS 2 TA13LE I TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 WETTA13LE ACRES LBS AW N USED 19.94 5882.872 0 0 19.94 5882.872 BALANCE -381.2725 This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 7 ANIMAL WASTE UTILIZATIONPLAN This.number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along.ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 442.52 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 2212.6 pounds of PAN to utilize. Assuming you apply this.PAN to hybrid bermudagrass hayland at ' the rate of 3tO pounds of nitrogen per acre, you' will need 7.37533333333 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 17.7008 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25t depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not'exceed the available water holding capacity of the soil at the t , ime of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and'irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 8 ANIMAL WASTE UTILIZATION -PLAN amounts ot nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate (in/hr) Applic. Amount (inches) 4560 AUB C .5 4560 AUB C .5 *1 4560 AUB C .5 *1 4560 3,H4 AUB C .5 *1 4560 AUB C .5 *1 4560 AUB' C .5 4560 4560 4SGO 4560 4560 4560 4560 4560 4560 4560 4560 4560 AUB BP .5 *1 AUB BP .5 *1 7,H8 AUB BP .5 *1 7- H9 AUB BP .5 *1 -2,H1 AUB DSB .5 *1 AUB W .5 *1 AUB DSB .5 *1 --��-J AUB W .5 *1 , -H3 AUB DSB .5 *1 AUB W .5 *1 AUB DSB .5 *1 AUB W .5 *1 4560 --'7;-3 , -H5 AUB DSB .5 *1 4560 4560 AUB W .5 *1 AUB DSB .5 *1 Page: 9 ANIMAL WASTE-UTILIZAiTION PLAN 4560 -3, H6 AUB W .5 *1 4560 SG .5 *1 4560 _7'H1 SG .5 *1 4560. AUB BP .5 *1 4560 SG .5 *1 456.0 SG ..5 4560 ALTB 13 P .5 4560 SG .5 4560 SG .5 4560 -7,H8 AUB BP 65 *1 45.60 SG .5 *1 4560 SG .5 *1 4560 AUIB BP .5 *1 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied, -under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2'. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and Page: 10 ANIMALMASTE UTILIZATION PLAN,` 1 1:N";* 4!" - the proper application rate prior to applying the waste. NARRATIVE OF OPERATION THIS PLAN IS WRITTEN BASED ON A TWO YEAR ROTATION AND AN IRRIGATION DESIdN BY GARY SC"F OF MURPHY FAMILY FARMS Page: 11 WASTE UTILIZATION PLAN RgQUIRED SkCIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff,.drift, manmade,conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There�must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to ' properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall - .provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available'land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after - waste application. waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See"'Weather and Climate in -North Carolina" for guidance.) I . 7. Liquid Aste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a methbd which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S. Animal w ' aste shall not he applied to saturated soils, during rainfall events,- or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such ,a manner that the crop is not covered with waste.to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 12 -.�ztTTILIZATION PLAN V.. �k5 ie. . V� SW REQUIRED SPECIFIbATI6N_'*'S: 10. Waste nutrients.shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall no ' t be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an -irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a 1� ' nd application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly iHto water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures -should be inspected regularly for"evidence of erosion, leakage or discharge. Page: 13 WASTE. UTILIZATION 'PL� REQVXRED SPiCiFIC'A;'T-'1-0­NS tku 5, 18. If animal production at the facility is to be suspended or terminated, the owner is responsible -for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution'and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets.North Carolina regulations. Page: 14 ANIMAL,.WASTE UTILIZATION,PLAN WASTE UTILIZATION PLAN AGREEMENT Name of.Fa=:KORNEGAY FARMS Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above., I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked.. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event,less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facilift Owner: DO LL KORNEGAY JR. (Please print), Signature: i Date: 5J151:a6n Name of Manag4r(If different fi�om owner): Signature: Date: I Name of Person Preparing Plan: (.Please print)ANGIE B. QUINN Affiliation:DUPLIN SOIL AND WATER CONSERVATION DISTRICT Phone No. 910-296-2120 Address (Agency): PO BOX 219 KENANSVILLE NC 28349 . a�' n - --/c Signature Date: )WO Page: 15 State of North Carolina Department of Environment RECEIVE and Natural Resources JUL 2 4 2000 1B Division of Water Quality Y: James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director July 19, 2000 Donnell Kornegay, Jr. Kornegay Farms 320 Scott's Store Road Mt. Olive NC 28365 NZ.,�W'A IT 00 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND"NATURAL RE:souRcF-s Subject: Certificate of Coverage No. AWS310523 Kornegay Farins Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Donnell Kornegay; Jr.: In accordance with your application received on March 27, 2000, we are forwarding this Certificate of Coverage (COC) issued to Donnell Kornegay, Jr., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Kofnegay Farms, located in Duplin County, with an animal capacity of no greater than 1196 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This.request shall be made within 30 days of notification by the Division. 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity �ff irmative Action Employer 50% recycled/ 10% post-consurner paper Certificate of Coverage AWS310523 Komegay Farms Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge pen -nit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Don Friday at (919) 733-5083 ext. 533. Sincerely, Kerr T. Stevens cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilifiiiig—ton RE-g q—ndrOff cd- at -a] i ty, S ecti on Qd Duplin County Soil and Water Conservation District Permit File NDPU Files State of North Carolina R E C E I ""? ED Department of Environment and Natural ResourceW4l��f�IJA'.�ITY,�FrT!ON Division of Water Quality I q 2 7 200,0 Non -Discharge Permit Application Form (THIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) NOP-Disc�,�aroc_ p , itu General Permit - Existing Animal Waste Operations V The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections that are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 FacilityName: Kornegay- Farms 1.2 Print Land Owner's name: Donnell Kornegay,Jr. 1.3 Maiiin- address: 320 Scott's Store Road City, State: Mi. Olive NC Zip: 28365 Telephone Number (include area code): (919) 658-5685 1.4 County where facility is located: 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for.mate roads. Please include a copy of a county road map with the location of the farm identified): Northeast of Scott's Store. Located on Eastside of 1521 between SR 1519 and SR 1520 near father's farm.(31-4421 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Murphy Family Farms C 1.8 Date Facility Originally Be -an Operation: 01/01/85 M 0 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: ___L1_ (county �umbcr); ___,�23 (facility number). 2.2 Operation Description: Swine operation Feeder to Finish 1196- Certified Design Capacity Is the above information correct? lxyes; F7no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste manavement structures were designed. Type of Swine , Wean to Feeder - Feeder to Finish No. of Animals - Type of PoultEy No. of Animals • Farrow to Wean (# sow) • Farrow to Feeder (# sow) • Farrow to Finish (# sow) Other Type of Livestock on the farin: • Layer • Non -Layer - Turkey Type of Cattle No. of Animals • Dairy • Beef No. of Animals: FORM: AWO-G-E 5/28/98 Page I of 4 31-523 �3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system). 32.50 ; Required Acreage (as listed in the AWMP); 19.94 2.4 Number of lagoons/ storage ponds (circle which is applicable): 2.5 Are subsurface drains present within 100'of any of the application fields? or NO (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or 00 (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, �NR� Standards, etc.) (Swine Only) YES)Dr NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? �3 What was the date that this facility's land application areas were sited? -- 176 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Some of these components may not have been required at the time thefacility was certified but should be added to the CA WMPfor permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e,g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the VrUP. 3.3.9. The required NRCS Standard specifications. 3.3. 10 A site schematic, 3.3.11 Emergency Action Plan. 3.3.12 Insect Contra] Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. An.plicants Initials CPO M-A FORM: AWO-G-E 5/28/98 Page 2 of 4 31-523 F I P, rz C, E IV ED Facility Number: 31 - 523 7 21K), Facility Name: Kornegay Farms 4. APPLICANT'S CERTIF16,TION: Non-D�sch.arge Pains NTI[I I, Dbwe_�� KopneQou� (Land Owner's name listed in question 1.2), attest that this application for— V�OPNE 'R-�ry--N S (Facility name listed in question 1. 1) has been reviewed by me and is accurat� and-6omplete to the best of my knowledge. I understand that if all required parts of this application ar not completed and that if all required supporting information and attachments are not included, this application package will I rd tolme as ftcapplete. I ti Signature Date 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) 1, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 715-6048 FORM: AWO-G-E 5/28/98 Page 3 of 4 31-523 11 ANIMAL WASTE -UTILIZATION. -PLAN Producer: Location: Telephone: Type Operation: Number of Animals: (DeSign Capacity) STORAGE STRUCTURE: APPLICATION METHOD: DONNELL KORNEGAY JR. 320 PCOTTS STORE ROAD MOUNT OLIVE NC 28365 252-658-3430 F? EF CE, V sEcr/01V UUN 0 kfl�D' - Soar ng -ge P19nnim Existing Feeder to Finish Swine 1196.00 hogs Anaerobic Waste Treatment Lagoon Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soii tests are strongly encouraged so that all plant,nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year.� Waste may be applied to land eroding at 5-or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. . Page: I ANIMAL WASTE UTILIZATION,PLAN 5. wind conditions should.also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop.production and to reduce the potential for pollution, the waste should be applied to a growing.crop or applied not more than 30 da)�s prior to planting a crop or forage's breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan'is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical -nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for,specific crop production'. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217'adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER )eEAR (gallons, ft3, tons, etc.) 119G hogs x 1.9 tons waste/hogs/year = 2272.4 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR- 1196 hogs x 4.6 lbs PAN/hogs/year = 5501.6 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time. and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1% ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- �CROP YIELD LBS Comm N LSS DETERMINING PHASE �CODE AW N PER ACRES AW N PER AC AC USED ----- or - ------- APPLY RESID. APPLIC METH N TIME 4560 T-,Hl AUB C 75 73.7S 20 3.44 253.7 I +MAR-JUN 4560 2, Hl AUB W I- I I I 14-5 190 1 13.44 13"-.6 +OCT-MAR 4560 DSB _�3.44 1-2,HIIAUB 118 172 1 1247.68 +JUN- SEPT 15 C 75 73.75 .4560 131 JAUll 120 13.44 1253.7 +MAR-JUN 4560 3�H2 JAUll JW �45 190 1 13.44 1309.6 +OCT.-MAR 4560 3 112 AUB DSB 1 118 172 13.44 1247.68 +JUN- SEPT 15 4560 3,H3 JAUB IC I 175 173.75 �20 �1.54 111-3.575 +MAR-JUN 4560 3,H31AUB -11.54 I- JW I 145 190 1 1138.6 +OCT-MAR 4560 3,H31AUB DSB ____]1.54 I- 118 172 1 1110.88 +JUN- SEPT 15 4560 3,H4 1 JAUB IC 1 175 173.75 �20 11.92 1141.6 +MAR-JUN 4560 3,H4�,AUB I- JW 145 190 1 ]1.92 �172.8 +OCT-MAR 4560 DSB 1-3,H41AUB 1'18 172 1 11.92 1138.24 +JUN- SEPT 15 4560 13,H5 JAUB Ic 175 173.75 120 13.39 1250.012 Page: 3 ANIMAL WASTE UTILIZATION PLAN 4560 4560 SEPT 15 4560 4560 4560 SEPT 15 4560 4560 4560 4560 4560 4560 4560 4560 4560 4560 4560 1 3, HS I AU13 ___F_ 3, H5 AUB ,H6 I AUB 3 , HGj_AU2 I I IW 145 190 I IDSB, �18 '172 I 7, H7 AUB -7,H7 AU13 -7, H7 7 �'_7 —,H 7 �T, _H8 AUB -7, H8 AUB 7, H8 -7, H8 AUB -7, H9 AUB �,H 9 c 75 73.75 I I 120 I w 45 90 DSB 18 72 I I I I BP 4.1 _T 1205 EP 4.1 1205 1 G 1 1 150 SG 1 I 1 150 T 13P 4.1 2 0 5 I T BP 4.1 I 1205 T SG T I SG Bp 4.1. I 1205 1 I .B P 14.1 1205 I I +MAR- JUN 3.39 1305.1 +OCT-MAR 3.39 �244.08 +JUN- 1.90 1140.125 +MAR-JUN 1.90 1171 +OCT-MAR 1.90 1136.8 + JUN - 1.13 1231-65 +APR-SEP 1.13 1231-GS +APR-SEP I 1.13�156.5 +SEP-APR 1 1.13 156.5 +SEP-APR 1.12 1229. 6 +APR-SEP 1.12 1229.6 +APR-SEP 1.12 156 +SEP-APR 1.12 156 +SEP-APR 93 1190..65 +APR-SEP 9.31 1190.65 +APR-SEP 93� 146.5 +SEP-APR Page: 4 ,ANIMAL WASTE UTILIZATION -PLAN 4560 7,H 9.1 SG -_ I- . I 1I 11 150 1 1.93 146.5 +SEP-APR 4560 7,H101AU11 BP 4.1 1205 1 11.13 1231.65 +APR-SEP 4560 7, H101 AUB BP 4.1 -11.13 1I 1205 I 1 1231.GS +APR-SEP 4560 7, HI SG 1 __11.13 �I 1 150 1 156.5 +SEP-APR 4560. 7, HID SG 1 I 1I 150 1 1 11.13 156.5 +SEP-APR END - I I I I I I I TOTAL15882.87 -'Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + Dates shown reflect optimum -uptake periods for nutrients. Waste appilcation may bggin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. NOTE: The applicator is caut.ioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 5 . P,0 ANIMAL WASTE UTILIZATION:PLAN TABLE 2: ACRES WITH NOTARItED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent -landowners must be attached.) (Required only if operator does -not own adequate land. See required specification 2,.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N LBS DETERMINING PHASE CODE AW-N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL 10 Indicates that this field is being overseeded (i.e. interplanted) or winter -annuals follow summer annuals. Dates shown.reflect optimum uptake periods for nutrients. Waste application may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. In'interplanted. fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a.height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere. with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three. times during the season, depending on time small grain is planted in the' fall. The ideal time to interplant ' small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two 'inches before drilling for best results. Page: ANIMAL WASTEXTILIZATION-PLAN Acreage figures may exceed total acreage in fields due to overseeding. lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables I and 2 above: CROP CODE CROP UNITS PER UNIT BP HYBRID BERMUDAGRASS-PASTURE TONS 50 C CORN BUSHELS 1.25 DS13 DOUBLE CROPPED SOYBEANS BUSHELS 4 SG SMALL GRAIN OVERSEEDED AC so W WHEAT BUSHELS 2 TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES I AND 2 WETTABLE ACRES_ LBS AW N USED — 19.94 5882.872 0 0 19.94 5882.872 BALANCE -381.2725 This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 7 ANIMAL WASTE UTILIZATION -PLAN This.number.mubt be less than or equal to 0 in order to fully utilize the animal waste N produced.' Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along -ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely Will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 442.52 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 2212.6 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at ' the rate of 300 pounds of nitrogen per acre, you will need 7.37533333333 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 17.7008 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25t depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not'exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is'the responsibility of the producer and irrigation designer to ensure that an irrigation -system is installed to properly irrigate the acres shown in Tables I and 2. Failure to apply the recommended rates and Page: 8 ANIMAL WASTE UTILIZATION -PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table 'is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate (in/hr) 4560 2,H1 AUB C .5 4560 AUB C .5 4560 AUB C .5 4560 AUB C .5 4560 AUIB C .5 4560 —�—,H6 AUB- C .5 4560 AUB BP .5 45GO AUB BP .5 4560 AUB BP .5 Z-5 6 -o -T, H —9 AUB BP .5 4 5 6 0 --7--2- , _H1 AUB DSB .5 4560 -2,H1 AUB W .5 4560 AUB DSB .5 4560 AUB W .5 4560 -3,H3 AUB DSB .5 4560 AUB W .5 4560 AUB DSB .5 4560 AUB W .5 4560 -3,HS AUB DSB .5 4560 , —H5 AUB W ..5 45GO AUB DSB .5 Appiic..Amount (inches) *1 Page: 9 .ANIMAL WASTE UTILIZATION PLAN 4560 -3,H6 AUB W .5 4560 -7,H1 SG, .5 4560 —�-7, _H1 SG .5 4560 ':­77, —HI AUB BP .5 4560 SG .5 456.0 7 —,H 7 SG .5 4560 AUB BP .5 4560 -7,H8 SG .5 4560 SG .5 4560 -7,H8 AUB BP .5 4560 SG .5 4560 SG .5 4560 H9 AUB BP .5 *1 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot he applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm.' It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and Page: 10 A�NIMAL-WASTE UTILIZAT.ION "PLiN the proper application rate prior to applying the waste. NARRATIVE OF OPERATION THIS PLAN IS WRITTEN BASED QN A TWO YEAR ROTATION AND AN IRRXGATION DESIGN BY GARY SCALP OF MURPHY FAMILY FARMS Page: 11 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not -reach surface waters of the state by runoff,,drift, manmade'conveyances, direct application, or - .diredt discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to ' properly apply the waste. If the producer does not own adequate land to properly -dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available"land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic'conditions, and level of management,. unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after - waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadc ast provided the application -does not occur during a season prone to flooding. (See "Weather and Climate in -North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in.a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events,, or when the surface is frozen. 9. Animal waste shall he applied on actively growing crops in such a manner tha� the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 11 WASTE ..-UTILIZATION �PLAN, REQUIRED SPECIFIdki IONS" 10. Waste nutrients.shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop br forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a -component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial,stream or river (other than an irrigation ditch or canal. Animal waste ot ' her than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters, (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover o * f appropriate vegetation will be established on all d1sturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other.woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 13 LN WASTE UTILIZATION PIJ REOUIRED-SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "clos ' ure plan" which will eliminate the possibility of an illegal discharge, pollution'and erosion. 19. Waste handling structures, piping, pumps, i7eels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will .be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 14 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Fax7n: KORNEGAY FARMS OwnerlManager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing desi " gn capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge -of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facil' Owner: DO LL KORNEGAY JR. (Please print) Signature: Date.. LQ -5b Name of Ma ag r(If different frol owner): Signature: Date: Name of Person Preparing Plan: (Please print)ANGIE B. QUINN Affiliation:DUPLIN SOIL AND WATER CONSERVATION DISTRICT Phone No. 910-296-2120 Address (Agency): PO BOX 219 KENANSVILLE NC 28349 Signature LE C)UL,, Date: Page: 15 RECEIVED Producer: �>OA&ejl WATER OUALITY SECTION Location: MAR 2 7 2000 Nori-DischarUe PeanilUng Telephone: Lzk 1,1) 6 glg - s-6 q S- Type Operation: r-'--sk Number of Animals: (Design Capacity) The waste from your animal facility must be land applied at a specified 'rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be appliedL This waste utilization plan uses nitrogen as the lim� nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste ufffization plan in order to mn?dmi7e the fertilizer value of the waste and to ensure that it is applied in an , environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop canutilize. Soil types are important as they have different infiltration rate.s, leaching potentials, cation exchange capacities, and available water holding capacities. Norma4 waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. D—Ohot apply waste on saturated soils, when it is -raining, or when the surface is frozen. Either of these conditions may result in runoff to swfice waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, ihe waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will findinformation on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2F1 0217 adopted by the Environmental Management Commission. = na"I Amount of Waste Produced Per Yeor(kallons.,e. tons, etc.) (.�PD - animal X, 1. waste/an imal/year = (anif.) waste/year. Amount of Plant Available Nitrogen (PAN) Produced Per Year 1-�00 animal X-�-'S lbs. PAN/anfinallyear =-� �6O Is. PAN/year. (PAN from N. C. TeclL Guide Std. 633) Appbing the above amount of waste is a bigjob. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. *N Acres Lbs. N month Of e Per Ac. Uti&ed * YWis N isfrom animal waste only. � If nutrientsfrom other sources such as commercial jerdlir,er are applied, they must be accountedfor. N must be based on realistic 22ectation. NOTE. The applicator is cautioned that P and K maybe over applied while meedng the N requirements. Beginning in 1996 the Coastal Zone Management Act will requirefarmers in some eastern counties ofNerth Carolina to have a nutrient management plan that adiresses all nutrients. This plan only addresses Nitrogem 2 k 0442-N Table 2: ACRES WrrH AGREENWNT OR LONG TERM LEASE (Agreement vAth adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specifacation 2]) Tract Field Soil Crop Lbs, N Acres Lbs. N Month of * Seefootnotefor Table]. Totals from above Tables Acres Lbs. N Utilized Table I Table 2 Total Amount ofN Surplus or Dt 3Y79 ,,1, 9 q 3< :Rq 7 S Produced fich Q -760 �-71�0 F -3? s, -716 1 N07'E.- ne Wayte Utilization Plan must contain provisionsfor periodic land application of sludge at agronomic ratm The sludge will be nutrient rich and will require precautionary. measures to prevent over application of nutrients or other elements. 3 r -F ,jZ ;U�:: TAM-1-MMEM See attached map showing thefields to be usedfor the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (Tn/T-Tr) Amount (In Q+3 Al-F E- , '7-'r -7 23 P 7S--- = TABI E IS NOT NEEDED IF WASM IS NOr BEING "FUED BY =GAMON, HOWEVER A SMELAR TAME WZ.L BE NEEDED FOR DRY U= OR SLURRY. Your facility is designed fbr� 190 days of temporary storage and the temporary storage . must be removed on the average of once every __!�_MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation Call the local Natural Resources Conservation Service (formerty Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to appl3ing the waste. Ararrative of operation: -1-L— ovt,r:5e,,,-de,.4 rm-11 ,A -7. '�` .j.'/t A,,ve- e4 ,)kt,4 ',- 4��- r64-�4t'oe, a,^1j. 0^1V �/7 4�C 41- -�At- WACA-1 eZ:��L 1,11*1/ Ike- -Yte�r- "le -V-0 ,< 4'� h(,, - A),".t-, �6,r e.AAA�,,l 4-L, 41k--- -j Ae-a-+ -4, /A /3%/ 4 # nyM MY'A rmgmm, 1611 @!;!��i , am owm ,,T 0 REQUMED SPECIFICATIONS L. Animal waste shall not reach surface waters of the state by runof� drift, ma=ade conveyances, direct application, or direct discharge during operation or land application. Any� discharge of waste which reaches surface water is prohibited. 2, There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the ibility of the owner of the facility to secure an update of the Waste Utilization responsi PLm when there is a change in the operation, increase in the number of animals method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animai waste shall' be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is* eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 3931 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation fieli 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tined cropland. When applied to conservation tined crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See 'Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offisite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Amimal waste shall not be applied to saturated soils, during rainfall events, or when the sur5ce is frozen. I "I "III Trl A M, V UQUMED SPECIRCATIONS (continued) 9. Animal waste shall be applied on actively growing crops in such a manner that the crop isnot covered with waste to a depth thatwould inluibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall. be at least 5 0 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilit.ies sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of- ways:- 15. A in ima I waste shall not be discharged into surface waters, drainageways, or wetlands - by a discharge or by over-sprayiag. Animal waste may be applied to prior converted wetlands provided they have. been approved as a land application site by a "technical specialist". Anima waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterwaysi'waste shall be applied at agronomic rates in a manner that causes no rtmoff or drift from the site. 16. Domestic and industrial waste from washdown facilides, showers, toilets, sin� etc., shall not be discharged into the animal waste management system vm REQUaED SPECIRCATIONS (continued) 18. If nnimal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will elinimte the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption- However, if animal waste is use'd on crops for direct human consumption it should only be applied preplant with no fiu-ther applications of anima I waste during the crop season. 2 1. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be man aged to maintain the liquid level between the markers. Amarkerwillbe required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 69 days of utilization and soil shall be tested atleast annually at crop sites where waste products are appliecL Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and main ain ed. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records .shalIbe maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animal will be disposed of 1 a manner that meets North Carolina regulations. WASTE UTILIZATTON PLAN AGREENIENT Name of Fann: OwnerlManqger,4greement -- I (we) understand and will follow and implement the specification and the operation and. main enance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste'treatment and storage system or construction of new facilities will require anew certification to be submitted to the Division of Environment Management (DEW before the new animal are stocked. I (we) also understand that there nniLst be no discharge of animil waste from this system to surface wasters of the state from a storm event less severe than the 25-year, 24-hour storm The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Simature: /12 122 Name of Manager(If different from owner): Signatu.r-e�. Date: Name of Technical Specialist: (Pleaseprint) 62'�ry P- 15,-. Address (Agency): Signature: Date: 7JI 7 7 AhUIAL WASTE J�IZATION AGREE (Needed only ifadditional land has to be leased, etc.) L . hereby give , pernimsion to apply animal waste from his Waste Utilization System on acres of my land for the duration' of time shown below. ­ I understand that this waste contains nitrogen, phosphorous, potasshm3, and other trace . elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my need for connnercial fertilizer. . Adjacent Landowner. Date: Waste Producer: Date: Technical Representative: Date: SWCD Representative: Date: Term ofAgreement: 919 to 20 (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2.) go y" r "I Mmg- N-1 EMM-M Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of 9 No., TvDe Per Ac. Utilized Annfication ON w_-- -410M MM� �M Total I I I rd, -r.4.1 4, .j ke'd. 6 r,, ; luk to.0 J� , k-j-j�, Jp — Yl L, 16 14 ixt.. 4r, wl q 4v - v "In - SI.M. is In Ij ad Fl- lit W" AN it WM, 2., f Ulu, j.1 j I aj its! 7V I I lot! 6. ow oPERATTON & AiAnvrENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especi� important to maiiage. levels so that you do not have problems during extended rainy and wetperiods. Maxim= s=2,ce capacity should be available in the lagoon for periods when the - receiving crop is dormant (such as wintertime for berrnudagrass) or wh= there are ext=ded rainy spells such as the thunderstor:m season in the surnmertime.. This means: that at the first: signs of plant growth in the later winter/cariy spring� irrigation acmrffing7 to a- farm waste mana ement plan should be7 done: whenever the land is dry enough to receive lagoorr liquid. This will mak-- storage space available in the lagoon for R=m wet periods. In the late summer/early fall the lagroon should be pumped down to the low mzdcer (se-_ Fig .,u= 2-1) to allow for winter storage Every efforc should be7rnade-to nud=ain the la. - goon close to the minim= liquid level as -I on.- as the weather and waste- utiliza ti orr plan will. allow it. Waiting- until the lagoon has reached its maximurn storage capacity before startin-, to irrigate does not leave room for storin.c, -excess water during, extended wet periods. Overflow from the la -goon for any r=on except a 25-year, 24-hour storm is a violation or s= law and subject to penalty action. The routine rnaintenance of a lagoon involves the following: 0 of a vegetadve cove.- for the dam. Fescue or common bermuda s are the most common vecretative gms .1z covers. Tle vegetadon should be fertilized each year, if -needed, to maintain a. vivorous: stand. The amount of ferdazer armlied should be b as ed on a soils test, b ut in th e event that it is no t- =cticai to ob tain a soils test each year, the. lagoon embankment and surrounding areas should be fe-lilized with 800 pounds per acre of 10-10-10, or ecuiv2lent. Bru-sh and tr= on the embankment must be controlled. This may be done by mowingr, spravin g', gr= g, choppin a or a combination of these PA-actices. tl�s should be done at least'o�'�ce a year and possibly twice in years that weather conditions are -favorable. for heavy vegetative growth. NOTF_ If vegetation is controlled by spraying, the herbicide must not be, allowed to enter ther lagoon wauz-- Such chemicals could harm the bacte:ria. in the lagoon that are treating the waste. Nfaint=ance inspections of the entire lagoon should be made during the initial filling of thr, lagoon and at least monthly and aft.— major rainfall and storm events. Itemstober checked should include, as a. minirnum, the followin,-1. Waste. Irilet Pipes, Recycag Pipes, and Overflow Pipes —look for7 1. separation of joints, 2- cracks or breaks 3. accumulation of salts or minerals. 4. overall condition of pipes Lagoon surface —look for: 1. undesirable vegetative growth -2. floating or lodged debris Embankment —look for: 1. settlement, cracking, or "jug," holes 2. side slope stability —slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5'. rodent damage Laxgez lagoons may be subject to liner _�amage due to waver action caused by strang: winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon d=- A good. stand of vegetation will reduce the potential damage caused by wave- actiom If wave action causes serious damage to a lagoon sidewall, baffies in the laggoon, may be used to reduce the wave impacts. Any of the= features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropr=e exp= familiar with design and construction of waste lagoons- You may need to provide a temporary -fix if there is a threat M of a. waste discharge. However, a permanent solution should ber reviewed by the technical expert. Any digging into a lagoon dam with heavy equi ment is a serious C2 � p undertaldn- with imtentially serious consequences and should not- be conducted unless recom.mend by an appropriate techpical. expert. Transfer Pumps —check for proper operation of- 1. recycling pumps 2. irrivation pumps 10 Check for leaks, loose fittings, and ovenall. pump operation. An unusuall loud or grinding z y noise, or a. large amount of vibration, may indicate that the pump is in need or repair or replacement_ NOTE: Pumving systems should be inspected and operated -f=uently enough sod= you. are not conmletely "surprised" by equipment failure. You should perform your -pumping system maintenance at a time when your lagoon is at its low level. TTds will allow some safety time should majpr repairs be required. Having a. nearly full lagoon is not the time to think about switchihg, repairing , or borrowing pun-rPs. Probably, if your lagoon is full, your neighboe s lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatmentor storage structures. The only water that should ber coming from your lagoon is that which comes fi-om your -flushing (washing) system pipes and the. rainfall that hits the lagoon directly. You.should inspect your diversion system for the following: I adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system dwing or immediately following a heavy rain. If technical assistance is needed to det=nine proper solutions, consult with appropriate experrs. You should record the level of the lagoon just prior to when rain is predicted, and then rt=rcL the level again 4 to 6 hours af= the rain (assumes there is no pumping). nds wM give you an idea of how much your lagoon level will rise with a certain rainfall o t �hn un (you must also be recording your rainfall for this to work-). Knowing this should help in p lanniln ' ' i on applications and storage. If your lagoon ri= excessively, you may n have anWc!�%roblem from a surface water diversion or th= may be seepagre into the lagoon from the surrounding land. 0 Lagoon Operation SLIMP: 1. Immediately after construction establish. a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, tal�mg care not to erode linincy or. barik slopes. 0 Z2 goon should have a flexible Dipe extender on the D�ainpipes into the Ia., end of the pipe to discharge near the bottom of the' I'acoon durino- initial. filling or anothe.- means of slowing the incoming water to avoid erosion of the lininc? 1. 4.- When possible, begin loading new laggoons in the spring to maximize 1-� 0 bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine Ia--oon in the amount of 0.25 percent of the Afflagoon iiauid volume. This se-�--dno- should occour at least two weeks prior -to the addidon of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of I pound per 1000 cubic fe::t of lagoon liquid volume until the pH rLs= above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and eXcessive odor signals inadequate biological activirv. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Load!xW. The more frequently and regularly that wastewateAr is added to a lagoon, the bett-- the lagoon will fu�ction- Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained. and recharged each day, also work wel Ma=geme= Practice water conservation —minimize building water usage and Z spillage from leaking waterers, broken pipes and washdown through 0 proper maintenance and water conservation. Mini�e feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lag 4* goon Maintain lagoon liquid level betw=n the permanent storage level and the f`ull temporary storage level. Place visible markars or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). 0 Start irrigatin- at the earliest possible date in the =ring based on nutrient requirements and soil moisture so thatteniporary storage will be maximized for the summer thund=tonn sea on. Similarly, irric,ate in the late summer/early.fall to provide maximum lacroon storage for the wintez. The lamoon Liquid level. should never be closer than I foot to the lowest Doint of the dam or -embankment. Do not pump the lagoon Liquid level lowe.- that the permanent storage level unless you are removing sludge. 0 .7 Locate float pump intakes approximately IS inches underneath the liquid sueface and as far away from the drainpipe inlets as possible. Prevent additions of beddin- materials, Iong-stemmed forage or -vegetation, 0 4V molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation rodent, and varmint control near lagoon g edgm. Do not allow trees or large bushes to grow on lagoon dam or embankment Remove sludge from the lagpon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtainin- and implementing a closure plan to eliminate the possibility of a - pollutant discharge. Sludge Removal: Rate of lagoon sludoe buildup can be reduced by: PrIln li2 n sJMnCr me h 1 Tsolids s="'aradon of flushed waste, gravity sealing of flLhed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagc>ori sludge that is removed annually rather than stared long term will: =P have more nutrients, have more odor, and require more land to properly use the nutrients. Removal t--hniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper-agitaior impeller pump through large -bore sprinkler irrigation sysr.-m onto nearby cropland; and soil incorporate. Dewater the upper pan of lagoon by irrigation onto nearby cropland or fora -eland; mix remaining sludge; purnp into liquid sludge appacator. haul and SDread onto crot)land or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or '7 fo,m2eland; dredae siudae from lacoon with d.-azline or sludcre baram berm an area beside lagoon to receive the sludge so that liquids can drain bacl- ZP into lagoon; allow sludce to dewater; haul and s-oread with manure soreader onto cropland or forageland; and soil inr-orpor-,-t-- Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would Your lagoon water. The sludg� will contain'different nutrient and me:al values from the liquid. The application of the sludge to fields Will- be limited by these nutrients as well as any previous waste applicarions to that field and crcrD 'aetaii in Chapter 3. requirement- Waste application rates will be discussed Mi When removing sludge, you must also pay attention to the liner to revent damage. Close Z b P attention by the pumper or drag -line operator will ensure thar the lagoon liner remains in=L . If you see soil material or the synthetic liner material being disturbed, you should stop the acrivity immediately and not resume until you are sure that the sludge can be 0 removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher -Dhosphorus and.heavy metal content 0 4--p - thaxi liquid. Because of tt�s it should probably be applied to land with low phosphorm and metal levels. as indicated by a soil test, and incorporated to reduce the chan�e of erosion. Note that if the sludge is applied to fields with very high soil -test phomhcres� it should be applied only at rates equal to the crop removal of phosphorus. As with oth=- wastes, always have your lagoon sludge analyzed for its nutrient 'value. Z) 17 The kioplica-tion of sludge will increas.- the amount of odor at the waste application site Extra. precaution should be used to observe the wind direction and other �onditions which could iria=se the concern of neighbors. Possible Causes of Lagoon Failure La groon f0ures -result in the unpla=ed discharge of wastewater from the structure. Types of failures include lealcage through the bottom or sides, overtopping, and breach of the darn. Assuming proper design and construction, the owner has the rmponsibi1ity for ensuzing structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure —an example is the placement of a. pipe in the dam without proper design and consmmdon. (Consult. an expert in lagoon design before placing any pipes in dam .) Lagoon liquid levels —high levels -are a safety rLsk- Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Idner integrity —protect from inlet,pipe scouring, damage during, sludge removal, or rupture from lowering la�goon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving waterwill. soon cause gullies to farm in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends. to reduce operating pressure and flow. With continued use, nozzle wear results in art increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the- system with excessive pressure results in smaller droplets, greater potential for drift, and: accelerates wear af the - sprinkler nozzle. Clogging of nozzles can result in pressure increase-. Plugged: intakes or crystallization of mainlines will reduce operating pressure.- Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the ' above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations-. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used. provided .the liquid collected can be easily transferred to a scaled container for measuring. For statonary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transact perpendicular to the direction Qf pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless- day, variation between containers of more than 30 percent is cause for concern. You should contact- your irrigation dealer or technical specialist for assistance. &Reprinted foi- Carremation Training for Operations of Animal Wasm Management Systems Manual EMERGENCY ACTION 'PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) .111> .3qS*'-"34W EMERGENCY MANAGEMNET SERVICES (EME.3) -W&P SOIL AND WATER CONSERVATION DISTRICT (SWCD) Al NATURAL RESOURCES CONSERVATION SERVICE (NRCS) -.154 % I -9 M JM 1, - L CO0PERA_nVE EXTERSiON SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every efforr to ensure that this does not happen. This plan should be posted in an accessible location for aftemployees at the facility. The following are some action items you should take. 1 Stop. the release of wastes. Depending on the situation, this- may ore may not be. possible. Suggested responses to some possible problems are listed belwo. A .. Lagoon overflow-possibJe solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to -he lagoon immediately. d. Call a pumping contractor. e. Make sure no su, , . ac.e water is entering lagoon. S. Runoff from waste application field -actions include: a. Immediatefy stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankment -to catch all seepage, put in a submersible pump, and pump back to lagoon. b. if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition 'of the side walls -and- lagoon - bottom as soon as possible. 1, 2. 3. I's 5. �1 Assess the extent of the spill and note any obvious damages. a. Did the waste, reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? Contact appropriate agencies. a. During normal business hours call your DWa regional office; Phone - -. After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that -have been under taken, and the seriousness of The sitution. b. If s ' Dill leaves property or enters surface waters, call local EMS phone number. c.- Ins-truc-, 'EMS to contact local Helath Department. d. Comacz CEs, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - If none of,�he above works call 911 or the Sheriff's Department and explain you problem -Lo them and ask the person to contact the proper agencies for you. Contac-L the contractor of your choice to begin repair or problem to minimize off - site damacie. a. b. C. ConTractors Name: Contra=ors Address: Contractors Phone: Contact -the -Lechnical specialist who certified the lagoon (NRCS, Consul -Ling Engineer, etc.) a. Name: mw-t�% F:;.",� b. Phone: -Rio Ke4-, 10 P7 7. Implement procedures as -advised by DWC1 and technical assistance agencies to recrify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again. 2- Source INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Cause BMP's -to Minimize Odor (Liquid Systems) Flush Gutters Accumulation of solids (kkllush system is d&oign&d and operated sufficiently to remove accumulated 3 s Ids from gutters as designed. A, WRomove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids W(Maintain lagoons, satiling basins and pits where post breading is apparent 10 minimize the crusting of solids to a depth of no more than 6-13 inches over more than 3.0% of surface. Site Specific Practices Excessive Vegetative Decaying vegetation WMaintsin vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Food Spillage Design, operate ana maintain food systems (e.g., bunkers and troughs) To minimize the accumulation of decaying wastage. Clean up spillage on a routine basis (e.g. 7-10 day interval during summer, I S-30 day interval during wim-ar). Food Storage Accurnuiations of food residues ( ) Reduce moisture accumuiation within and around immediate perimeter of food storage areas by insuring drainage away from site and/or providing adecuate containment (e.g., covered bin for brewer's grain and sin-�lar high moisture grain productsi. Inspect for and remove or break up accumulated solids in filter strips around food storage as needed. Animal Holding Areas Accumulations of animal wastas Eliminate low area that Trap moisture along fances and feed wamge and otmer locations where waste accumulates and and disturbance by animals is minimal. Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as neaded). WIC—Novembar 11, 1996 Dry Manure Handling Accumulations of animal wanes Remove spillage on a routine basis le.g. 7.10 day systems interval during summer-, 15-30 days interval fting winter) where manure is loaded for land application or disposal. Provide for adequate drainage around manure stockpies Inspect for and remove or break up accumulated w in -filter stripes around stockpiles and manure hantiOM arm= as needed. The issues checked ( ) pertain to this operati6n. The land own erfintegrator agrees to use sound judgmerM in -applying insect control measures as practical. I certify the aforementioned insect control Sesr Managemenr Practices have been reviewed with me. For more information carnnct-the Cooperative Extension Service, Department of EntorrxAogy. Box 7613,.North Carolina State Univershy, Raleigh. NC Z7695-7613. AMIC—November 11, 199 6 S-WINE FARM WASTE- MANAGEMENT- ODOR CONTROL CHECKUST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production Ve tativis or wooded buffers; v J�; /FRtocga*rnmenc1od best monagament ./Cocos: Gplonod judgment and common sense Animal body surtaces Dirty manure -covered animals Vory fioars Floor surfaces Wet manura-covered floors ( ) Slotted floors: 7)aterers located over slotted floors; F 'V arc at high end of solid floors; crape manure buOdup from floors; Underfloor ventilation for drVing X Manure collection pfts Urine (-(Frequent manure removal by flush,pit racharge.or scrape Parital rnicarbial decomposition ' ( ) Underfloor ventilation Ventiladon exhaust farts Volatile gases; ( ) Fan maintenance; Dust ( ) Efficient air movement Indoor surfaces Dust (�;tashciown between groups of animals Feed additives-, Feeder covers,. Feed delivery downspout ex-randers to feeder covers Flush tanks Agitation of recycled lagoon Flush tank covers liquid whiles tanks are filling Extend fill lines to near borzorn of tanks with anti -siphon vents Flush alloys Agitation during wastewater Underfloor flush with underfloor convoyanance ventilation Pit recharge points Aqitation of recycled lagoon ( ) Extend rechard lines to near bottom of liquid while pits are filling pits with anti -siphon vents Uft stations Agitation during sump tank filling Sump tank covers and drowdown Outside drain collocrtion Agitation during wastewater Box covers or junction boxes conveyance . 1� le — End of drainpipes at lagoon Agitation during wastewater Wtxxand discharge point of pipes underneath lagoon licuid lovel' Lagoon surfaces Volatile gas emissions (Lf"Pr p lagoon liouid capacity Biological mixing (;,C---.Prre.ct lagoon starrup procedures hJ Agitation mum surface area-ta-yoiume ratio Wnimum agitation wnen pumping Mechanical aeration Proven biological additives Irrigation sprinkler nozzJos Hign Pressure agitation (,firrioata on dry days with little or no wind Wind draft recommended opargdon p1`886WO 7pumo intake near lagoon liquid surface ( ) Pumv from second-siage lagoon ;MOC—November 11, 1996 Storage tank or basin Partial microbial decomposition Bartonn or mkileval loading surface Mixing while filling Tank covers Agitation when emptying Basin surface mats of solids Proven biological additives or oxidants Sartling basin surface partial micobial decomposition ( ) Extend drainpipe outlets undernoath liquid Mbdng while filling level Agitation when emptying Remove sattled solids regularly Manure, slurry or sludge Agitation when spreading Soil injection at sJurry/sludges spreader outlets Volatile gas emissions Wash residual manure from spreader after use Proven biologic4d additive or oxidants Uncovered manure, slurry Volatile gas emissions while drying Soil infection of rJurryisludges or sludge an field surfaces Soil incorporartion within 48 houm Spread in thin uMorm layers for rapid drying Pro�van biological additives or oxidants Dead animals Carcass decomposition W'Propor disposition of carcasses Dead animal disposal Carcass decomposition Complete covering of carcasses in burial pits pits Proper location/construction of disposal pits Incinerators Incomplete combustion Secondary stack burners Standing water around ImProper drainage (4"'Grade and landscape such that water drains faciflities Microbial decomposition of away from facilities organic matter Manure tracked onto public Pooriy maintained access roads (-rFarrn access road maintenance roads from farm access Additional Information: Available From: Swine Manure Managernan-- 0200 Rule/SMP Packet NCSL4mCwnty Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-aAE Swine Production Faciiiry Manure Management: Pit Recharge —Lagoon Treatment; EBAE 123-88 NCSU-ELAE Swine Production Facility Manure Management: Underfloor Fiusa—Lagoon Treatment; E13AE i Z9-8Z NCSLJ-aAE Lagoon Desig and Management for Uyestook Manure Treatmant and Storage; ESAE 103-83 NCSLLELAE -alibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSLLEAE Controlling Odors from Swine Buildings: PIR-33 NCSU-S wine Extension Environmental Assurane Program: NPPC Manual' NC Pork Produces Assoc Options for Managing Odor a report from the Swine Odor Task Force NCSU Agri Communiosbons Nuisance Concerns in Animal Manure Management- Odors and Flies: PRO107, 1995 Conference Proceedings Ficrida Cocoaradve ExTension The issues checked ( ) pertain to this operation. The Ian down er/integrator agrees to use sound judgment in applying odor control measures as practical. certify the aforemerttoned odor control Best Managment Practic s ave been reviewed th me. (Landowner Signature4 MOC—Nov6rn6*r 11. 1996 --irtality Manageffient Metho s (check which method(s) are being implemented) Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering a.E.21 p-,ndering plant licensed under G.S. 106-168.7 5-wces V-PAw A-r :S rre 5=?- Vk�i6 AxJ 1 P-4 A L- CnuXAM Oxi 13Y Q Complete incineration C) In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department otAgriculture 0 Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's �alue without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996 7.5 MINUTE SERIES (TOPOGRAPHIC) 4 SWJ4 SEVEN SIR INGS IS' QUADRANOL.E 235 6 2 330 000 FEET 137 77,52'3(Y 35*07'30' 1502 Cer" 4 F, 5_-- 3890 Cm, 500000 FEET �\Cem 3689 -Cem. It OIL ws 0 it c em., 14'.cem Cem I Cem SUM m 6 jLL i v (ZA04kc tko AIDS MAI' cems 3a88 45.0 "!cem Scot st 0 e Y TV— ri 5 20) 02. iY� Aw 3887 0 7N CONVE: V, sck Feel 0/ cem m Cern cem 3886 A 5' Its, 13M- -_j Ll Z' 12000 Red 7 A�. it M Ch C�' 9000— 'iOON SITE SOILS INV(,.,v.TIGATION PROJECT: w 7- (Rc rRox o r*') COUNTY: FIELD INVESTIGATION 13Y-.,<,-� DATE: SITE SKETCH' L�e.ry Ci 4 1 ) 7 11 1 c- ge pf, - ?-a".. i i I �p , F I . I -- I It.) ovt 4 -,> BORING NUMBER AND PROFILE -o Ep-rH I vrr I 11DEPTH I V�T 7w. 4r,, Z/O f) J 3, 713" 7,, '7A_ 9, - B So y lip ORING SAMPLING METHOD: SIGNATURE: PRojr=cT. Ka�� ft, t,) E SOILS INVESTIGATION WORKSHEET SOILS NVESnGATICN DATE, S/Z3/9-7 ELEV. TEST HOLE #1 - E.G.= SHWr WT CLAY TEST HOLE #2 E.G.- 94�7 G SHVVr WT CLAY TEST HOLE #3 E.G.- SHWr Wr CLAY TEST HOLE #4 E.G.- 9 (a, 4 3 SHWr Wr CLAY TEST HOLE #5 E.G.- 98, 46o SHWr Wr CLAY TEST HOLE #6 E.G.- SHWr VIT CLAY 4 ,AtAV ........... 100 9-7 WHITE + H M;� WH%TE 915 TAN wk .94 — — 9.5 "Amy -rp" H i -,A TA F4 -rAm ORA 1,=�y A t3l,3 A-r. -71 w/ FE- I t�AYISY qe2 I Fr H ITC- oFkFkP&C- &0 7 WH iTe 6AAY LOAMY rlp-AE pt ov Fk "66 tAoTrLc-c: z>AT. t-w-? P/ T), "Ay W14 iTE eA-7.. .5 AWD 6rRAy- W�,A IT 4-- G14-f, �-OF;my � 14MD/ 6(o 94 &Rny WH crt� LIZ' e� rL f-3 C> o Grower Donnell Kori,-gay, Jr. (919) 658-3430 Designed BYOW-�" ,W Address: Route 1, Box 146 Checked Wv?,(X�MEi Mount OI!Ve, NC 28365 Date: &Wh97 Countv: DuDlin Sheet ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION wtv Nursery: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: ' 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: Farm Population: ------------------- ------------------- ------------------- ------------------- -------------------- ------------------- ------------------- - - - - - - - - - - - - - - - - - - - Not Applicable ------------------- ------------------- ------------------- LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) - - - - - - - - - - Y Does Operator Want Emergency Spillway? (Y/N) - - - - - - - - - - N Is This Design for an Existing Farm? (Y/N) - - - - - - - - - - Y Is Drain Tile Req'd to Lower SHWT? (Y/N) - - - - - - - - - - N Seasonal High Water Table Elev: - - - - - - - - - - - - - - - - - - - Freeboard: - - - - - - - - - - - - - - - - - - - Emergency Spillway Flow Depth: Not Applicable Top of Storm / Spillway Buffer: Not Applicable Side Slopes: - - - - - - - - - - - - - - - - - - - Press ALT-C to Download contour areas see sheet 2 of 7... 0 1200 Hd. 0 0 0 0 180 Days 7.5 In. 7.0 In. 0 0 93.50 Ft. 1.0 Ft. 3 :1 (H:V) Top of Dike Elevation: ------------------- 99.50 Ft. Finished Bottom Elevation: - - - - - - - - - - - - - - - - - - - 89. 00 Ft Start Pump Elevation: - - - - - - - - - - - - - - - - - - - 97.70 Ft. Stop Pump Elevation: - - - - - - - - - - - - - - - - - - 95.00 Ft. LAGOONVOLUME REQUIREDVOL. DESIGN VOLUMES % REQ'D. Storm Stor = Temporary = Permanent = otal Volume = 28108 (CU. Ft.) 91785 (Cult.) 162000 (Cu.Ft.) 281,893 (CU.Ft.) 3:�, 196 (Cu. Ft.) 100,670 (Cu.Ft.) 165,796 (CU.Ft.) 299,663 (Cu.Ft.) Min. Required Liner Thickness - - - - - - - - - - - - - - - - - - - - Lagoon Surface Area (Inside TOD) - - - - - - - - - --- - - - - - - - - 118.10% 109.68% 1 OZ 34% itsil-vill 1.5 Ft. 444,973 S. F. Murphy Family Farms Engineering P. 0. Box 759, Rose Hill NC 28458 (910) 289-2111 q I ' . t . I Grower: Donnell K . jay, Jr. (919) 658-3430 Designed By: JWR Address: Route 1, Box 146 Checked By: JES Mount Olive, NC 28365 Date: 09/02/97 Countv: Duolin Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area (SF) 89.00 21,645 90.00 23,534 91.00 25,493 92.00 27,522 93.00 29,620 94.00 31,790 95.00 34,029 96.00 36,338 97.00 38,717 98.00 41,167 99.00 43,687 99.50 44,973 lated usin Incr. Vol. (Cu. FT) 22,590 24,514 26,508 28,571 30,705 32,910 35,184 37,526 39,942 42,427 22,165 end area Cumul. Vol. (Cu. 17) 22,590 47,103 73,611 1OZ182 13Z887 165,796 200,980 238,507 278,449 32QS76 343,041 END PUMP = = = = > 95.00 FT. 165,796 GF TR'MT 165,796. 102.34% START PUMP = = = > 97.70 FT 266,466 CF TEMP 100,670 109.68% MAX STORAGE = = > 98.50 FT 299,663 CF STORM 33,196 118.10% Murphy Family Farms Engineefing P.O. Box 759, Rose Hill NC 28458 (910)289-2111 Grower: DonneII7037 gay, Jr. (919) 658-3430 Designed By: JWR - Address: Route 1, Box 146 Checked By: JES Mount Olive, NC 28365 Date: 09/02/97 CouM: Duprin----- Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS —1 Permanent Storage: Required Treatment Volume: jAnirnal Type Capacity ALW * (cu.ft./lb) Total 1 0 30 1.00 0 .Nurse!y Finishing 1,200 135 1.00 -1 162,000 Farrow to weanling 0 433 1.00 0 'Farrow to feeder 0 522 1.00 0 Farrow to finish 01 1,4171 1.00 0 Boars 0-1- 4001 1.00 0 Total Required Treatment Volume (cu. ft.)= 162,000 Sludge Storage Volume: Animal Type Capacity ALW * (cu.ft./lb) T—otal Nursery 0 30 0.00 0 Finishing 1,200 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 1 01 1,4171 0.001 0 1 Boars 1 01, 4001 0.0001 0 i otai hequirea zjivage tstorage volume (cu. tt.) = 0 Temporary Storage Volume: Manure Production: lAnjmal Type Capacity * Sto. Period * (gals7F[djda) = Total Nursery 0 180 0.30 0 Finishing 1,200 180 1.37 295,9j20 Farrow to weanling 0 180 4 .39 0 Farrow to feeder 0 180. 5.30 0 farrow to finish 0 1 .1801 14.38 0 LBoars 01 1801 4.06 0 0� I otai manure vroo uction (gals.) = 295,920 Total Manure Production (cu.ft.)= 39,561 Excess Fresh Water: jAnirnal Type Capacity * Sto. Period"gals/1-1d./day) = Total 'Nursery '0 180 0.20 0 0 Finishing 1,200 180 0.90 194,400 100 Farrow to weanling 0 180 2.90 0 Farrow to feeder 0 180 3.50 0 farrow to finish 0 1801 9.501 0 . Boars 01 .1801 2.70 L 0 i otai t-resn water L:xcess (gals.)= 194,400 Total Fresh Water Excess (cu.ft.)= 25,989 Murphy kamily Farms EngineerIng P. U. Box 759, Rose Hill NG 28458 (910) 289-2111 -If' ' Migned By: JWR Grower: Donnell Kon ' ' jay, Jr. (919) 658-3430 Address: Route 1, Box 146 Checked By: JES Mount Olive, NC 28365 Date: 09/02/97 Countv: DUDlin Sheet 4 of 7 Temporary Storage Volume: (Cont. Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol. = (44973 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Requ ired Volu me for Rainfall in Excess of Evap. (cu.f t.) 26,234 Storm Storage: Vol.= (Lagoon Surf. Area + Addt'l Drainage Area) * 25Yr./24Hr. Storm (in) / 12in./ft. Vol.= (44973 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= 28,108 "Heavy Rain" Storage: Vol.= (Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (44973 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for NHeavy Rain' (cu.ft.) 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr. / 24 Hr. Storm + "Heavy Rain") 280-108 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) 91,785 (CU. FT) Total Required Permanent Storage (Treatment + Sludge) 162,000 (CU. FT) TOTAL REQUIREDVOLUME = 281893 (CU.FT.) Mutphy Family Farms Engineefing P. 0. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: Donnell Kon'. ay, Jr. (919) 658-3430 Address: Route 1, Box 146 Mount Olive, INC 28365 Countv: Duplin LAGOON DESIGN SUMMARY Top of Dike Elevation )esignea tsy: Checked By: Date: Sheet 5 Emergency Spillway Crest Elevation - - - - - - - - - - - - - - - - - - - Top of 25 yr/24 hr Storm Storage - - - - - - - - - - - - - - - - - Top of "Heavy Rain" Storage - - - - - - - - - - - - - - - - - - - Start Pump Elevation - - - - - - - - - - - - - - - - - - - End Pump Elevation - - - - - - - - - - - - - - - - - - - Top of Sludge Storage - - - - - - - - - - - - - - - - - - - Seasonal High Watertable Elev. - - - - - - - - - - - - - - - - - - - Finished Bottom Elevation - - - - - - - - - - - - - - - - - - - Inside Top Length - - - - - - - - - - - - - - - - - - - Inside Top Width - - - - - - - - - - - - - - - - - - - Side Slopes - - - - - - - - - - - - - - - - - - - Lagoon Surface Area - - - - - - - - - - - - - - - - - - - Min. Liner Thickness (if required) - - - - - - - - - - - - - - - - - - - - Freeboard Depth - - - - - - - - - - - - - - - - - - - Temporary Storage Period - - - - - - - - - - - - - - - - - - - Zone Depths: JES 09/02/97 99.50 FT. Not Applicable 98.50 FT. Not Applicable 97.70 FT. 95.00 FT. Not Applicable 93.50 FT. 89.00 FT. Not Applicable Not Applicable 3:1 H:V 44,973 SF 1.5 FT. 1. 00 FT. 180 Days TOTAL DESIGN VOL.0 ME = 299663 (CU. FT.) Treatment / Sludge Storage Zone Depth - - - - - - - - - 6.o FT. Temporary Storage Zone Depth - - - - - - - - - - - 2.7 FT. Freeboard / Storm Storage Zone Depth - - - - - - - - - - - 1.s FT. Total Lagoon Depth - - - - - - - - - - - 10.5 FT. Murohv Famflv Farms EnaineeMw P. 0. Box 759. Rose Hill NC 28456 (910) 289-2111 Grower: Donnell Kornegay, Jr. Address: Route 1, Box 146 Mount Olive, NC 28365 Countv: Duolin STRT PM P E L. = 97.70 END PMP EL. = 95.00 Checked By: Dafte: ZONE ELEVATIONS TOP OF DIKE ELEV = 99.50 TOP OF STORM ELEV = 98.50 TOP OF TEMP STORAGE ELEV = 97.70 TOP OF TREAT ELEV = 95.00 1 SHWr 93.50 FINISHED BOTTOM ELEV = 89.00 JWR JES 09/02/97 1 . Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: Donnell K .-gay, Jr. (919) 658-3430 Address: Route 1, Box 146 Mount Olive, NC 28365 Countv: Duolin Checked By: Date: Sheet 7 JES 09/02/97 This livestock waste treatment lagoon is designed in accordance with the North Carolina Natural Resources Conservation'Service PRACTICE STANDARD 359— WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan . CAR�;, ts D E S I G N E D: 1916 SEAL DATE: 3973 01 K�V COMMENTS: The lagoon has been design Actual contour areas taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This aeproach insures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions regardless of the shape. Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: Donnell Kofl—ray,Jr. (919) 658-3430 '_7 DESIGNED BY: JWR ADDRESS: Route 1, Box 146 CHECKED BY: JES Mount Olive, NC 28365 DATE: 09/02/97 COUNTY: Duplin SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage),and 180 days of temporary storage. The time required for the planned fluid level (pen-nanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days of temporary storage for: (1) manure production of animals, (2) excess fresh water storage, (3) rainfall in excess of evaporation, (4) storage for the 25 year / 24 hour storm for the location, (5) and, if applicable, an additional "heavy rainu storage volume for chronic rainfall events. Allocation for any additional fresh water usage is also included in the temporary storage. The volume of waste generated from a given number of animals will be fairly constant throughout the year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A staff gauge must be installed in the lagoon that indicates -the start pumping and stop pumping levels. The start pumpirig level is the maxium liquid level under normal operating conditions. The stop pumping level is the minimum liquid level under normal operation to maintain required treatment volume and depth. Pumping can be started and stopped anywhere between these two elevations for operating convenience as site conditions permit, such ' as weather, soils, crop, and equipment in order to apply waste without runoff or leaching, However, it is recommended that the lagoon be kept pumped down as much as possible. Land application of wastewater is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling guns, Care should be taken when applying waste to prevent damage to crops or runoff to surface waters. The following items are to be carried out: 1 - It is required that,the treatment lagoon be precharged to one—half the treatent volume or as otherwise specified on the lagoon design drawings before wastes are introduced. The purpose is to prevent excessive odors during start—up. Precharging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with eff luent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached Waste Utilization Plan shall be followed. The plan recommends sampling and testing of waste before land application. Mumhv Familv Farms Encineerina P. 0. Box 759. Rose Hill NC 28458 f910) 289-2111 GROWER: Donnell Kori..gay, Jr. (919) 658-3430 DESIGNED BY: — JWR ADDRESS: Route 1, Box 146 CHECKED BY: JES Mount Olive, NC 28365 DATE: 09/02/97 COUNTY: Duolin SHEET 2 OF 2 3. Begin temporary storage pump —out of the lagoon when the fluid level reaches the elevation 97.70 as marked by the staff gauge. Stop pump —out when the fluid level reaches elevation 95.00. This temporary storage, less 25 year / 24 hour storm, contains 100670 cubic feet or 753015 gallons. 4.1 The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded or damaged.areas and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Wasteshall be applied in a manner such that waste will not reach other property or public rights —of —way. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. Waste shall not be discharged into surface waters, drainageways, or wetlands by either discharge or by over —spraying. The Department of Environment, Health, and Natural Resources, Division of Water Quality, has the responsiblilty for enforcing this law. Murphy Family Farms Engineering A 0. Box 759, Rose Hill NG 28458 (910) 289�21 11 GROWER: Donnell K&,._;ayJr. (919) 658-3430 IGNED BY77W_� ADDRESS: Route 1, Box 146 CHECKED BY:' JES Mount Olive, NC 28365 DATE: 09/02/97 COUNTY: Duolin SHEET 1 OF 3 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod, and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated material may be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectable. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OFTHIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement, Dikes over 15 feet in height with an impoundment capacity of 10 acre—feet or more fall under the jurisdiction of the NC Dam Safety Law and require permitting by the NC Dept. of Environment, Health and Natural Resources, Land Quality Section, The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED CLAY LINER THICKNESS SHALL BE 1.5 FT. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN. INDICATED ON THE DRAWINGS OR WHEN MATERIAL IS ENCOUNTERED DUR!.NG CONSTRUCTION THAT WILL NOT PROVIDE THE PERMEABILITY LIMITS AS -STATED LATER IN THIS SECTION. SUCH MATERIAL IS CONSIDERED UNSUITABLE WITH PESPECT TO LINING. —A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DRAWINGS WHEN. LINERS ARE REQUIRED. Mufphy Family Farms Engineering P. 0. Box 759, Rose Hill NC 28458 � (910) 289-2111 GROWER: Donnell Korhugay, Jr. (919) 658-3430 DESIGNED BY: JWR ADDRESS: Route 1, Box 146 CHECKED BY: JES Mount Olive, NC 28365 DATE: 09/02197 COUNTY: Duolin SHEET 2 OF 3 When areas of unsuitable material are encountered, they will be overexcavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a material approved by the engineer or his representative.. REFER TO THE DRAWINGS FOR SPECIAL CONSIDERATIONS. I Soil liner material shall come from an approved borrow area. The minimum moisture content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum moisture content during placement. The maximum moisture content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 95 percent of the Standard Proctor Maximum Dry Density (ASTM D698) of the liner material. When smooth or hard, the previous lift shall be scarlified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted permeability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment in an established pattern helps assure uniformity in the entire placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferred type of compaction equipment. In accordance with NRCS South National Technical Center (SNTC) Technical Note 716 (revised September 1993) the maximum allowable specific discharge of the liner is 1.0 x 10-5 cm/sec. This specific discharge is dependant on the permeability of the liner material, the liner thickness, and the hydrostatic pressure on the liner. With the minimum required liner thickness stated earlier and the maximum liquid depth in the lagoon, the maximum permeability of the compacted liner is 1.25 x 10-6cm/sec. Upon completion of the liner, undisturbed samples will be taken and tested for actual permeability. Any permeability tests indicating a higher permeability than stated above will be considered as failing. Failing tests will require recompaction of the liner material and retesting. For lagoons being built in soils which do not require clay lining the same permeability requirements apply as for clay liners and testing of the in— situ material will be conducted. During the excavation process, soils at the excavated surface are loosened as adjacent material is being removed. As a result, the permeability of these surface soils is increased. To insure proper compaction and minimum -soil permeability, when lagoon excavation is complete the inner side slopes and bottom shall be roiled thoroughly prior to testing. Mutphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28456 (910) 289-2111 ZNROWER: Donnell Ko&,wgay, Jr. ?919) 658-3430 DESIGNED BY: JWR ADDRESS: Route 1, Box 146 CHECKED BY: JES Mount Olive, NC 28365 DATE: 09/02/97 The soil liner shall be protected from scour produced by the discharge from waste outlet pipes. This can be done by using some type of energy dissipator: concrete flumes, concrete blocks laid tightly together, or using flexible pipe outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification or are shown on the drawings. CUTOFFTRENCH: A cutoff trench shall be constructed under the embankment area when called for in the notes on the drawings or as shown on a typical cross section on the drawings. The final dimensions of the cutoff trench shall be determined by observation of the foundation materials during construction. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to the seeding specifications. Topsoil, ifavailable on site should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS: An observation trench shall be dug along the perimeter of the lagoon 25 feet outside the proposed embankment toe to verify that no subsurface drain tile lines are present in the lagoon area, The trench shall be dug to a �ninimurn depth of five feet and shall have a width adequate to accommodate equipment used for backfill and compaction. Trench side slopes shall be 1:1 or flatter. Trench backfill shall be compacted as stated in the EXCAVATION AND EARTHFILL PLACEMENT section of the specification. When tile drains are encountered, the tile will be removed to a minimum of 25 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with material approved by the engineer or his representative. Tile drains that are not removed shall be either capped off or rerouted around the lagoon, as directed by the engineer or his representative. SAFETY AND HEALTH REQUIREMENTS: All operations shall be carried out in a safe, skillful, and workmanlike manner. All safety and health regulations shall be observed and appropriate personal safety and health measures used at all times during construction. Murphy Fami�, Farms Engineeting A 0. Box 759, Rose Hill NC 28456 (910) 289-2111 GROWER: Donnell Kornwgay, Jr. (919) 658-3430 =ESIGNED BY: ADDRESS: Route 1, Box 146 CHECKED BY: Mount Olive, NC 28365 DATE: COUNTY: Duplin SHEET SEEDING SPECIFICATIONS ACREAGE TO BE SEEDED: 2.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 120 LBS. FESCUE.GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 JES 09/02/97 OF I 60 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 200 LBS. HULLED.COMMON BERMUDA GRASS AT 100 LBSJACRE (SUITED FOR -MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 20 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBSJACRE SEEDING DATES: JANUARY 1 TO MARC.H. 30 80 LBS. RYE GRASS AT 40 LBSJACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 APPLY THE FOLLOWING: 2000 LBS. OF 10— 10— 10 FERTILIZER (1000 LBS./ACRE) 4 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREAS IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR DEVICE. APPLY MULCH AND SECURE WITH AN ANCHORING TOOL OR NETTING. Mijmhv Famitv Farm-g Fneyinanarina F 0- Re5y 715Q Rmca 14fil Air.' 9RdSA N 10) 980 — 2111 GROWER: Donnell Korrogay, Jr. (919) 658-3430 DESIGNED BY: JWR ADDRESS: Route 1, Box 146 CHECKED BY: JES Mount Olive, NC 28365 DATE: 09/02/97 COUNTY: DUDIin SHEET 1 OF 2 Emernency Action Plan Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system.. This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait.until wastes reach surface water or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Dependihg on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow —possible solutions are: add soil to berm to temporarily increase elevation of dam —any permanent alteration of the dam should be approved by a qualified professional engineer or qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waters) --hold waste in house if possible call a pumping contractor make sure no surface water is entering lagoon NOTE: The above listed activities should be started when your lagoon level has exceeded the temporary storage level. B. Runoff from waste application field —actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers— actions include: — stop recycle (flushing system) pump — stop irrigation pump — close valves to eliminate further discharge — separate pipes to create an air gap and stop flow flush system, houses, solids separators —actions include: — stop recycle (flushing system) pump — stop irrigation pump — make sure no siphon effect has been created — separate pipes to create an air gap and stop flow D, Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks —possible action*: clig a small well or ditch to catch all seepage; put in a submersible pump, and pump back -into lagoon if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clayey soil other holes may be likewise temporarily plug . ged with clay soil Mufphy Family Farms Engineering P. 0. Box 759, Rose Hill NC 284,58 (910) 289-2111 GROWER: Donnell Kom%-,gay, Jr. (919) 658-3430 DESIGNED BY: JWR ADDRESS: Route 1, Box 146 CHECKED BY: JES Mount Olive, NC 28365 DATE: 09/02/97 COUNTY: Duplin SHEET 2 OF 2 - *Lagoon problems require the consultation of an individual experienced in the design and construction of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. A. Did the waste reach any surface water? B. Approximately how much was released and for what duration? C. Any damage noted, such as employee injury, fish kills, or property damage? 3. Contact appropriate agencies. A. During normal business hours, call your DWO regional office, at 9107-395-3900 after hours, emergency number: 910-733-3942. Your phone call should include: your name, name and exact location of facility, telephone number, the details of incident from item 2 above, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been undertaken, and the seriousness of the situation. B. If spill leaves, or is likely to leave, property or enters surface waters, call local emergency management service (EMS) at 910-296-2160. C. Instruct EMS to contact local Health Department. D. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-2§6-2121 for advice/technical assistance. The Extension Service can be reached 910-296-2143 for advice/technical assistance. E. Contact Murphy Family Farms Land and Nutrient Management Department at 910- 289-2111 for advice/technical assistance. 4. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. DUPLIN COUNTY COOPERATIVE EXTENSION SERVICE PO BOX 458, KENANSVILLE, NC 28349 910-296-2143 DUPLIN COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE PO BOX 277, KENANSVILLE, NC 28349 910-296-2121 DUPLIN COUNTY EMERGENCY MANAGEMENT SYSTEM PO BOX 909, KENANSVILL� NC 28349 910-296-2160 DIVISION OF WATER QUALITY 127 CARDINAL DRIVE EXT WILMINGTON, NC 28405 — 3845 910-395-3900 Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28456 (910) 289-2111 <1 'Ill TIM'. TM rril Ta Ti7T 4­0 r. n P I '^ —.1.3 `i� t TMITi TO rw 4 v W.7 rn fm I, v Tm Tm Tm 2m '3 7m Fi. Fm :F: Fm rm ;an NA le _ 917 WT . w Tt 14 1 t . r.7i "n Tm MT 4 FUT .1 "n 0 ff.r-. A.W.44 7m im fin Tm im an ymvvgt rm r To 1-1 UT. I. Z q9 977 P rr"I 7r4n t' WST YET FM MT jai an YO .9 TQT TEZT '0�0-;I os 11 IrA TrTI Un irt WT &.0y fm Im VIS P"'.' w Vi N n Triv rm 9:. lk rw FM gm IF S 3 N 0 r "n VA A 'o ffm"T 7mm Ir Tin vt TRT 7UT T47T o.t &qm "I *.I ;w rk Nev ca -t dl 10 X FOOT Im PS Im YM BMW an W rm im Tm.' Tm on Tm TM FM MI I TM Fm If Tm 'm TM WT Umu vw DIOS uwo�) ol J3.0 WVT vm TIV fT T-0 ;�' r'rT r T "T Owmn o A—m I Tin im adn Un un re 4 Irl It. im an ffn Am --wo Tm im 4 r fall W" RV rm Im pa Ilm PI'm I N n o o A,"' aal Waste Management Plan (- ..tification (Please type or print &U information that does not rtq�ire a signature) Qeneraj Information: Name of Farm:KC2F,� rPg'&&A Facility No: 5?Z3 Owner(s) Name: ' Phone. No C91 q) C. 34_?6 L>e:,&jJ F.-LL 0. -10-. Mailing Address: 9r. MgRt!T_CLt, xJC Z&3re!; Farm Location: County Farm is located in: LWL40 Fourteen Digit Hydrologic'Unit: Latitude and Longitude: p r7 77& Integrator: pAu2$!tH_Fwt 4_&gA4$ Please attach a copy of a county road map with location identified and describe below (13e specific: road names, directions, mflepost, etc.): FmPA -KqE6Lb,"gyjt4,r,_ Thx*- )JC 9pj t-1 F69: 9 mi LOLS 4%JD TL*r.-S Le-vT SV 15>1 CW=v,_P#jj> Covlzzm fcow— Uv;,r- A-r WaobLAJP Cquem U 150it, jzn� co-o -S.,S vAtL," A&ju Twrx,0 7-jegr ehliz> S&:Sg e,74 emT %W6 n4 Le 0 T eW%4*_WXe_ 04 O.Wration Description: Type of Swine No of Anb�als Type of Poulby No of Anbnals Type of Cante IVO of An ima Is 0 Wean to Feeder OLayer ODairy '%,Feeder to Finish ICK0 0 Pullets 0BCcf 0 FaFow to Wean . 0 Farrow to Feeder 0 Farrow to Finish Other Type of Livestock�: Number of Animals: () Gilts 0 Boars Acreage Available for Application: Required Acreage: Number of Lagoons/Storage Ponds: Total Capacity: —'lC> Cubic Feet (0) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner/Manager Agreement l(we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expan�ion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and them must not be run-off from the appfication of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use arcas must be minirnized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (wc) know that modification must be approved by a technical speciaList and submitted to the Soil ar?.d Water Conservation District prior to implementation. A change in land ownership requires w-ritten notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transrer. Name, of I Signature: D a t e: Z. L 6 �2_ Name of Manager (if differenffro�n ow�r): Signature: Date: AWC -- August 1, 1997 1 Technical Specialist Certi( ation L As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to ISA NCAC 6F .0005. 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DENO as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) ana/or the North Carolina. Soil and Water Conservation Commission pursuant to ISA NCAC 2H.0217 and ISA NCAC 6F .0001-.0005. no following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RCJ) the technical specialist should only certify parts for which they are technically competent. 11. Certification of Design A) C _Cgollection, Storage, TCeatment Snterri Check the appropriate box Existing facility without retrofit (SD of YrUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. XNew, exRanded or -retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have 'been designed to meet or exceed the minimum standards and specifications. VIFI*.4 4k*MWW irly JAM65 E. STaULAwr F. Fl� .F Name of Technical Specialist (Please Print) J. j Affiliation: �Mw V7�-M 'F jN g4,As Date, Work Co4et Address(Agency) pm BOr- -7 59 9!:I� dILA-, IJC W44hone No 4 9 8 5 Signature: Xj,,. e� Date: 4/7 '7,1 L I B) Land Application Site OEM Ile plan provides for minimum separation (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Pleas.e Print): Affiliation: 5 Date Work Completed: Address'(Agency):fb.5,,, I '751,VDAI jlu�,Ljc Tj?g-45 Phone. No: COO) zq� Signature: Date: I Q Runoff Cgntrols from Exterior Uts Check the appropriate box Facility without exterior lots (SD or ATUP or RC) This facility does not contain any exterior lots. Facility with exterior lots (RC) Methods to minimize therun off of pollutants from lounging and heavy use are -as have be6n designed in accordance with technical standards developed by NRCS. I'tO110011', Name of Technical Specialist (Please Print): J. Y - Affiliation: mfF Date Work ComRiet4" Mkl. Address (Agency): .,6,5 -7 - No --L Jrc Ze Phone V Signature: Date: A L L 2/1 -Ik Ip. _ - "I, �� AWC - August 1. t997 D) APPlicatiOn and Handling( Apmen Check the Appropriate box F-xisting or ex0anding facility with existing waste 11212lication MuiRmmt (M(UP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for tinting of application has been established; required buffers can be maintained and calibration and adjustment guidance are co6tained as part of the plan). Liew, expanded, or existing facility without existing waste application gquipment for gVray irriiation (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for tinting of applications has been established; -required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). New.expanded.or existing facility without existing waste application equipment for land spreadin-g-not-usin-R-spray irrigation. (W`LJP or 1) Animal waste application equipment specified in the plan has been selectod to apply waste as necessary to accommodate the waste management plan; (proposed qpplication equipment ran cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a ic-hedule for timing of applicaions has been established: required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): lkaLF Affiliation: �Af:-f: Date Work Completed: Address(Agency): pC).FW -75q Phone N 4 C zg A!kE2 Signature: Date: E) Odor Control, Insect Fqfftfol, Mortaft±*ranagernent and EMergency Action Plan (SD.SI,WUP,RC,or 11 Ile waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect ' Control Checklist, a Mortaility Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan.'*th'W6'49 Mananeement Plan and the EmerRency Action Plan are comolete and can be imt)lement0&QMfSQiCai'0V."', Name of Technical Specialist (Please Print): -0�-.Ve-V.Ssi --1 Affiliation: Date Work 'CorB�plqe�: SE.�L ". ) - �: I Address (Agency): .7 Signature: Date: WIN � — V..- ' L V 10,11 1411111413"1 The following signature block is only to be used for n , ew or expan&ng swine farms that begin construction after June 21, 1996. If the facility was built before June2l, 1996, when was it constructed or last expanded_. l(we) certify that [(we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: AWC — August 1. 1997 Certifi6ation ("Installation A) Collecti. tome, Tro t Installation New, expanded or -retrofitted -facility (Sl) Animal waste storage and treatment structures such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is nwxssary. 118JIfIll eMVIAJ6, 00 AN .. A a — T1 %drill -0, Name of TechiLical Specialist (Please Print)-j. ?4Z erLt-�Ca-, 17- lee, e, 'Es S % Affiliation: Date Work Cj;rn�XdV6JLJ,57rJ Z Address(Agency): Phone No.: 0V I -70) P056 41 LL A 1c Sig 4�w Signature: L 1111114m,14 B) Land Application Sit (VVUP) Check the appropriate box (-Y� The cro'pping system is in place on all land as specified in the animal waste management plan. Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to established the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has conunitted to establish an interim crop for erosion control; Name of Techuical Specialist(Please Print): Afffliation: Date Work Completed: Address(Agency): 17/) Phone No.: I C/ - 41 U-, Z04s6 Signature: 1:, � � P—,:7 Date: N I L1-J This following signature block is only to be used when the box for conditional approval in EELB above has been checked. I (we) certify that I (we) have committed to Lmtablish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specifed in the conditional certification. I (we) realize that failure to submit th.is verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manger (if different from owner): Signature: Date: AWC — August 1, 1997 4 Rurioff Controls from E -or J&ts (RQ Facility with exteriot -S Methods to minimize the run off of pollutants from lounging and heavy use aren have bow installed as specified in the plan. For facilities without exterior lots. no certification is necessary. Name of Technical Specialist (Please Print): Affiliation- Date Work Completed: Address(Agency): Phone No.: Signature: Date: D) Avulication and Handling Equipment Installation (WUP or 1) Check the appropriate block Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the. requirements of the plan; required buffers can be maintained, calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Conditional approval: Animal w te app i tion and handling equipment specified in the plan has been purchased 5� 94F and will be on site and installed b �174 (month/d2y/year); there is adequate storage to hold the waste until the equipment is insiall�d and until the waste can be land applied in accordance with cropping system contained in the plan; and 6alibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): 6q, Affiliati6n: Date Work Completed- Address(Agency): P hone No.: 2499 -2111 Signature: Date: The folloyAng signature blog&ls only to-Rlsed when the box for conditional app�oval In III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management elan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: - � / 4 e-,i 15 --y -'7r"-,' Signature: Date: 4to Len!!MA' &�� "Z\ / �.2 41r1V Z Name of Manager(if different frohrjow'dr): 17 Signature: Date: E) Odor Control, Insect Control and Mortality Management (SQ,Sl,VkrUP,RC orf) Methods to control odors and insects as specified in the Plan have been installed and are operatioqp�,,WM)mortality management system is specified in the Plan his also been installed and is operational. � ,%% 'It %A C AP ^" '1,1, -' w Name of Technical Specialist (Please Print): r J -AAF�J-- TDZ-e-Q Affiliation: oFF Date Workr-o tu Z IP' Address (Agency) Phone No.:� P-Or- 751, A Lci AJC 7JA LSignature Date: AWC -- Aufjst 1, 1997- Please return the completed form to the Division of Water Quality at the following address: Departirnent of Environment, Health, and Natural Resources Division or Water Quality Water Quality Section, Compliance Group P.O. BOX 29535 Raleigh, NC. 27626-0535 Please also remember to submit a copy or this form along with the complete Animal Waste MLvWeFnent Plan to the local Soil and Water Conservation District Office and to keep a copy in your riles with your Animal Waste Management Plan. AWC — August 1. 1997 6 EXHIBIT D-1 IRIUGATION SYSTEM DESIGN PARAMETE RS Landowner/Operator Name: Kor,,C�'" U-r, County: Address: dVrl—P-4, Aj,e-. -�vy,4r, Date: I I :�z Telephone: 6 -5"Ia TABLE I - Field Specifications Field' Number. Approximate Maxiinuin Uscable Size of FLeld2 (ncre3) Soil Type Slope (6/6) Crop(s) Maximum Appllemition Rat.3 (UO3r) maximuni Application per Irt1gallon CYCIC3- (tOCILCS) CWWITEFUS -7. r r, ke.-I e^ !kvl 7� 10�,r,,�d, Rsfur, .-7S— IS ce altachcd map. 2Total field acreage minus required buffer areas. 3Refer to N. C. Irrigation Guide, Field Office Teclinical Guide, Section 11 G. Ajuival application must not exceed the agronomic rates for die soil and crop used NRCS, NC FJNE. 1996 A M 0 M MM EXH]BrT D-2 TABLE 2 - Traveling Irrigation Gun Settings Make, Model and Type of Equipment: -t ::r -it- 6o5---j-r m--k g qjr aLbs io3o Field Not Travel and Speed Hydrant No2 (fvmin) 1 Application Rate (Whr) 1 TRAVELLANE Effective Effective Width (fl) I-engill (fl) Wetted Diameter (feet) EQUIPMENT SETTINGS Nozzle Operating Operating Diameter Pressure Pressure Are (inches) Gun (psi) A Reel (psi) Paticm]l Comilicnis 1A0 q3V .3,90 r I/ lel�r�n 60 19 (��o 9 160 q-19 A 0.0 .1) 7 41 15 1 3q I �'Oc> q15 �i?c !L57 rl"e--j /1 -91 I 4L A'-s .-3q -7 31 zipo R7 '3� -31 71 Ck A-� L il"? I < #490 aelo -I fr-'" (20 Iq -%� 1,90 �"-e 5 a-9 40 N<*)O Iwo KA1, 645 Zn6o 1, 1.) a,3 qc> DIS also 60 .93 q 130 -1 JZ I See attached map. 2Show separate entries for each hydrant location in each field. 3USe the following abbreviations for various are pattems: F (full circle), TQ (three quarters). TT (two thirds). H (haircircle), T (one third), Q (one quarter). May also use degrees of arc. NRCS, NC JUNE, 1996 EXHIBrr D-3 TABLE 3 - Solid Set Irrigntion Gun Settings Make, Model and Type of Equipment: Field Nol- and Number of Line No2 Hydrants Wetted Diameter (feet) Hydrant Spuclng (ft) Along Between Pipeline Pipelines Application Rate (In/hr)_ OPERATING PARAMETERS Nozzle Operating Operating Diameter Pressure . Tlme (inches) na Gun (psi) @ Hydrant (h6 Comments -1 t I See attached map, 2SIiGw separate entries for each pipeline with hydrants in each field. NRCS, NC JUNE. 19 96 TABLE 4 - Irrigation System Specifications Traveling Irrigation Guri Solid Set Irri allon Flow Rate of Sprinkler (gpkn) W3 e--'� perating Pressure at Pump (psi) 10's Deslgn Pre'cipitation Rate (intfir) 5-1 3 1105C Length (feet) I/ / 9&� xxxxxxxx Type of Speed Compensation xxxx xxxx Pump Type (PTO, Engine, Electric) Pump Power Requirement (hl )) I TABLE 5 - Thrust Block Speci ficat lolls Designer may provide dirtist. block details on separate sheet. LOCATION THRUST BLOCK AREA (sq. ft.) 900 Bend Dead End Tee ISee USDA-NRCS Field Office Teclwical Guide, Section IV, Practice Code 430-DD. EXHMrr DA NRCS, NC JUNE, 1996 E)OMIT D-5 Name: Y Company: Address: P,01 Ai;,,,, plione.. 2-11rL IR,EIGATION SYSTEM DESIGNER RE QUIRED DOCUMENTATION 'nie following details of design and materials must accompany all irrigation designs: I . A scale drawing of the proposed irrigation system which includes hydrant locations. travel lanes. pipeline roules. thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3, Computations used to determine all mainline and lateral pipe sizes. 4. -Sources and/or calculations used for detennining application rates. 5. Computations used to detennine the size of thrust blocks and illustrations of all thrust block configurations required in (lie system. 6. Manufacturer's specifications for the irrigation punip. traveler and sprink-ler(s), 7, Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for Irrigation Water Conveyance. N.C. Field Office Teclinical Guide, Section IV, Practice Code 430-DD. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankmenis without the approval of the designer. NOTE: A buffer strip feet wide or wider must be maintained bet-ween the Iiinits of (lie inigation system and all perennial streams and surface waters per NC Statutes. NRCS, NC JUNE, 1996 DESIGN AND INSTALLATION OVERVIEW This irrigation system is designed with six inch, Class 200 PVC gasket pipe and schedule 80 fittings. The system is designed to accommodate the flow velocities, flow rates and the pressure requirements associated with the Hobbs 1030 and Cadman 3000 Travellers. Air vents and thrust blocks are to 66 installed as indicated on the drawings. Air vents will consist of using a 6" x 2" saddle with a 2" galvanized threaded pipe and an AV 150. The thrust block areas have been calculated and are listed on Exhibit D-4 in the plan. The design of this system requires the use of a.97" ring nozzle in the gun(s). Each pull has a specific.arc setting and travel speed which must be used to achieve the desired application. This information is given in detail on page 2 of this design. - A detail of the hydrant design is also included and specifies the type and'size of fittings. All pipe shall be installed with a minimum of 30" of cover and shall be backfilled in no less than three passes, leaving enough soil material above original grade to allow for settling. SYSTEM START-UP AND OPERATION When setting up the reel, make sure it is level and the stabilizer legs are down and secured. Engage the brake, then disengage the transmission. Pull out hose at a speed not to exceed 3 mph. Engage transmission before disengaging the brake. Prime the pump and start engine at idle. Operate engine in a manner not to exceed 50 psi until a'solid stream of water is exiting the gun, air is out of line and pressure is slowly building on the gauge. Increase rpm's slowly until desired'pressure is achieved. Set all "Murphy" safety switches to insure immediate shutdown of system if a problem occurs. Also, set the timer to shut off pump at the time a run will be completed -- but, make it a practice to idle the system down instead of relying on the safety timer. 'Check all safety switches on the reel after eac-Ti-start-up to insure proper operation. Read and review the manufacturers operator manuals for additional details on start-up procedures. Grower should walk the :�ntire pipeline periodically to check for leaks or potential problems. WINTERIZATION Disconnect both ends of all flexible hoses at the pump and the traveller. Remove drain plug from gun cart and pull out hose at least half way to purge enough water to protect from freezing. Wind hose back onto reel and replace drain plug. - - :;-_ =;-A-, -001F I I I V A; * x -7f7 r7y. -.1W 420,:Z�l %I oz x c bl�, 7 W JiLb' -�^���v Jb � � ---'--------'--' ------'----------- H��7Y- '--------------------' — '---------'-----'----- - -----'---'----- -- - � ------------- --------�---------------''----'-- �--'-------- --'-----------`�����t���' / ------- -' - ',�J� -- -aorO - — ------ ' � '--------------'- IQ -jlr _r7 tPO -A I -;I' () 1p &V/p lz;7f C-7 X OOC/' fuv- , -r;j 4 :t h�,# j — —Ic uoo/ �h �j 017 1�111 X �/7r Trn nrT WE rl 7M M7 2w 9'. VIM t, On Am PA rm mr 07r FaT .d.V ZV7 ar Fm TfrT 4-A A mn t MT rill rm un d -d ".44-M 7w TM r tz TM 11w 11�4 TM ow A an vt Tm lon rm om nn 11 7w IM TM TM O�w Fal TP' .z = 't rm rm TM -6 --W�o rm wr 1> OT FM un m T rm I if w" aff -VT Tw vm TM MT om NN 'Tin N TM , Im lit MT mi mr- FTT rfv mysilvAk n" 4 1, Ar : 0 r I - 4 uol *VIP .3 . 14 �Jgw%v AD. It 77 IT Ll ?AIP IL' wu in 14, q BERKELEY PUMPS �r.l BERKELEV'�, TYPE "B" RATING CURVES - -1 (EDO ENGINE DRIVE 500 450 4W t! 350 300 z R a 4 250 z 200 vi loo 50 wein CURVE 4117 DATE 8-17-81 PAGE 4.01 SUPERSEDES Curve 4117 Ps e 4.01 Dated 5- 1 -79 ca".1 maww C. 1. POL — L- 1536 M-ckka- L-1536 YARIOUS XF.M. — C) k—.*. - mm-W C. I. Pm w.. L-1 5 39 M.01N� I-2AM Mi- 7—?/A- T.0 3 L. W Pl— ..I. 50 20 10 4 dc 0 TOSLI CAPACITY IN U.S. GALLONSIPER MINUTI! C-7052 aud" T-1645 C-7052 D.1.4 3-30-81 . D.I. '6-11-81 MODU B 4E YQB M C~: filststW C-t. Pomme. L-1536 msc*Lw� L-1536 VAot i ous FLP.W. - c7c"o 6-p-ow usimw C.I. Partm- L-1698 wacftm� L-2634 — 17-7/8" Fut.L. W. F, MA -mum Womw— I'missufte 205 PSI rul 45( 4(X 35C 30C 25C z 20C 15C loo 50 0 0! w 10 3. 3� 0 ai TOSLI 0 100 200 3W 400 500 600 700 8W 9W 1000 1100 1200 13W 1400 15CO CAPACfTY IN U.S. GALLONS PIE-4 MINUTE C-7551 o..e" T-5194 C-7551 0-1-o 3-30-81 6-11-81 MOD 4EYQRH�': B1213 - . V JOHN DEERE POWER UNIT January 1, 1996 JDPU.WC MODEL NET CONTINUOUS HORSEPOWER LOWEST FUEL CONSUMPTION ENGINE SPEED, RPM 1600 1700 1800 1900 2000 2100 2200 2400 4039D 52 54 57 61 62 65 67 67 .357 @ 1800 4045D 58 61 64 66 67 71 71 74 .347 @ 1800 4039T 69 73 76 79 82 84 85 88 .340 0 1800 60590 76 80 84 87 90 93 96 100 .350 0 1800 4045T 81 84 88 90 92 93 94 96 .342 @ 1800 6068D 86 91 95 99 102 106 108 ill .345 @ 1800 6059T 101 107 112 117 121 126 128 135 .336 0 1800 6068T 122 128 132 137 141 142 144 145 .344 @ 1800 6081T 158 164 170 170 170 170 170 --- .350 @ 1800 6081A-215 198 206 215 215 2 15 215 215 .332 @ 1600 6081A-235 218 226 235 235 235 235 235 --- .335 @ 1800 6101A 258 262 263 263 263 263 --- .334 @ 1600 6101H 288 295 302 305 305 305 .329 @ 1600 1. NET CONTINUOUS HORSEPOWER rating includes fan, air cleaner, and muffler, if equipped. 2. LOWEST FUEL CONSUMPTION is in lb/hp-hr: Gallons/hour = Actual hp x lb/hp-hr 7.076 3. DERATING: N.A. engines ("D" suffix): Temperature - 1.5%"Per 10OF above 77c' F; Altitude -'3% per 1000 FT, Turbocharged engines ("T", "A", & "H" suffix): Temperature - 1/2% per 100 F above 770 F; Altitude - 1/2% per 1000 FT 0 0 BIG GUNO PEIRIF'ORMANCE, TABLES 40 TRAJECTORY*� . .... 1f."_.vj&1Qq,-SERIES BIG GURS'-"""'� TAPFA WIRF 11i FA ' H A UNIT_q Noz to GPM V DIA. Nozzle GPM 1.55, 01A, Nozzle GPM .6" 01A. Nozzle GPM .66" DW Nozzle GPM .7. DW NoWe GPM .75' CIA. Nozzle GPM'$" DIA. Nozzle GPM as I 61A. Nozzle GPM .91 DW Nozzle GPM 10. CIA. _tLL_ 40 47 191, 57 202'. as 213' 78 2W 91 230' 103 240,r 118 25or 134 258: 152 262 50 50 205, 74 225, 07 23$' 100 245' 115 256 , 30 265, 1 so 273 1 65 280' 204 300, SO 2W __64 '69 .215' 2271 @1 240' 96 250' 110 M. 126 270' 1 143 260' 164 288' 182 295' 224 315, 70 .55 60 225: 75 238' Be 2W 103 263' .120 275' 136 283' 1 55 29S' 177 302' 197 310' 243 338' so 84 235 79 248' 94 260: 110 273: 128 28Sr 146 296: 165 305: 189 314' 21D 3251 258 354' 0 66 245, 83 258, 100 270 11 7 203 35 295 1 55 306 1 75 315 201 326' 223 335' 27A 362, 100 72 255 67 foll 123 293, 14, 31�, 163 3 16 185 326 212 336' 3" 219 372 110 _ 76 _ _265 92 0, 129 303 1 3 1 1 7 324' 'g, 335: 1 2,2 314' 1 355: 1 3,4 310' 1 SRI00. _ 11 1 .: -, *�v'ki—, `t7A -, ' ' ' - 44-1k i,' ' � Q' '1� ';; ?, . ., - i - - 7. J��W, nel. 5 .4.. I ­1� t'� Ring GPM. 712" 01A. Ring GPM .71581 DIA. Ring 812- G PM' CIA. GPM .817 DiA. Ring GPM' 895, CIA. Ring 927- GPM' DIA, -I 60, 74 220: 22V 100 230' 115 240 129 2w" - '- ISO 255' 60 81 235, 96 240: 11 0 245r 125 260' 141 270r 164 275' _70 as 245 104 250 "a 260, 135 275' 152 -2W�, - �.l 77 295' so 94 255' lit 265' 127 275, 145 266' t63 300' 199 305' .90, 99 2W' 7 .275' 134 285'1�; 154 295' 173 310 201 315' 0 10, 270: 24 142 1: 162 305 1 82 320' 212 325' _;O 10 "a 275 13 1 49 170 W51 191 335' il!R4 . dia . tine . ter — 611.1ftrow Js approximialely 3% less for the 211-traj4c�ory'angta,'G% Iejjf6ll�Ja. L "'111 � ,19;h,_qFR1Fq Win 240 ;TRAJECTORY** Ki ;w 4*o"m 0ir , IL BORE NOZZLES - U.S. UNITS PSA+ Nozzle - 7" GPM CIA. Nozzle V GPM 01A. Nozzle " 9 GPM DIAm Nozzle 1.01 GPM CIA. Nozzle 1.11 Gpm CIA. Nozzle 1.2- GPM MAj Nozzle GPM DIA, 50 100 250' 130 2701.',­i 165 M. 205 310, 255 330'.,!,%, "q: 3W 345: 350 360' 60 130 265' 143 285, 182 30V 225 325' 275 330 365 365 380' 70 120 260' 55 300;1�-.; 197 320'.' 245 340' 295 .346' _W' 415 395, 80 128 M, 165 310, 210 335' 260 355' 315 375' 380 395' "s 410' go las 3001 1 75 320��,; .223 345- 275 365' 390'i-.L.�' 4 .405 410, 475 425' 143 310' es 330, 235 355, 290 3 75' 35S 400� 425 420' 500 440' ,1,,110 150 320' 95. _340% ";. 247 365' 30 5 36S: 370 410' '445 .465 4W 525 4501 120 157 330'__ 204 350'_ 1 258 375' 320 395 _ I 385 420' "0' _I 545 460' ?ItO R RjhG NOZZLES - U.S. UNITS ps.j. Ring GPM' as- CIA, GPM' Ring 97" CIA, Ring GPM IrOe" 01A. Ring GPM 1.18, DIA. Rii n GPM 'p CIA, Ring GPM 124" OIA Ring GPM 0 �A, so 100 245' 130. �V_ 285'. 165 285' 206 255 320' 300 335' 350, 60 110. 260, 143 280' 182 3DO' 225 315, 275 3,35' 330 350, 385 365' .1.70 120 2701 155 290' 197 310, 245 330' 295 350, 355 365, 415 380, so 128 290, 166 am, 21G 320' 260 340' 315 360' 380 300- &AS 395' .13$ 2W 17S 21101 223 330' 275 Ws 370'. 405 390' 475 405' 1 00 143 300: 1 e5,, 320' 235 340' 290 360' 355 380' 425 400' 500 4125, 110 1 50 310 195 .'.1.211-1.3w,_,!�3 1'247 , 350- 305 370' 370 390' 445 410' $25 4 51 120 157 31. 5' 204 335, 1 258 360' 1 320 380' 385 400' 465 420' 5A5 435' LmrAnair or UWVW 13 appf(?Xlmatejy ift less for the Wi � IrD)OCIOry angle. SERIES BIG GUNS 27* TRAJECTORY'! AAPER BORE NOZZLES - U.S. UNITS n. % Nozzle I rQ5 . GPM 0 A. Nozzle 1. 1" I GPM DIA, Nozzle 1.2" GPM DIA. Nozzle 1.3' GPM DI& Nozzle .4'. GPMI CIA. Nozzle .5. GPM1 CIA. Nozzle IV GPM DIA, Nozz�e 175 GPM CIA. GPM DIA. 250 345 285 355 - 330 37.5 - 385 390' 445 410' 5tS -30: 585 445' 695 470: 825 495, 70 270 360 310 360, 355 395' 41$ 00' 480 430' 555 450 63C 465' 755 495 390 515, so 290 375' 330 395: 380 410, 445 430' $is 450� SW 470: 675 485� 805 515, Ii!D S35' 90 310 3EW 350 410 405 Q5' 475' 4A5' 545 465 625 485 715 505, 855 $35' "03 555, 100 325 400 370 4201 425 440' 500 46C' 575 4801 660 500' 755 629' goo 55W 1060 575' Ila 340 410 390 43o, 445 450' 525 470' 605 A95' 695 515, 700 53$1 945 565' Ilia 590' 120 355 420, 405 440: 465 460, 545 48G' 630 5CS' 725 530, 825 550' gas 580' 1160 60S.. 425 A25 446 485 465' 565 485' $55 515' 755 540' 860 560' 1025 590' 1210 620' 'hINGNOZZILES - U.S. UNITS 2 R. Ps.l. N�29' M Ring actuaj), DIA 1 14' (1, 1 6" GPM Ring actual). CIA 1 *4' PM Ring actual) DiA, I %, J1.66' GPM Ring actual) CIA. IV. I (1,74' GPM Ring actual) CIA I I/," 41.83" GPM Ring actual) 01A. 2" (1,93- GPM Ring actual) 01A. 230 M, 300 3551. 350 370, 410 39o, 470 405' $35 4201 640 41s, &a 250 34a' 330 370' 385 390, 445 Ala, 515 425' 585 440' 695 455' 7.n 270 ".W 1 355 385' 415 405' 480 425' 555 440' 630 455' 755 475' so 290 370' 380 400' 445 420' 515 440' 590 455' 675 470- 805 490' go 310 W, 406 416' 475 435, 54$ 455' 625 470' 715 4a5o ess 505, too 325 390' 425 425' 500 445' 575 465' 650. 480' 755 500, 900 520, 110 340 41101 445 435�,-"' . �; 525 4$51 605 47$� 695 490' 790 sily 945 535, 120 355 AIC, 46S 445' 645 465' 630 485' 725 500, 825 520' 965 645' 130 370 415, .4aS 450;'7 58s 1 470, 655 490' 755 S051 060 525, 102L__150'__j "The diameter or throw 6 approkimajefy 2% less for the 24' trajectory angle, 5% less for the 21' trajectory angle. The BIG GUN* performance data has been obtained under ideal test conditions and may be adversely affected by wind. Poor hydraulic entrance conditions of othef factors. Nelson Irrigation. Corpoiation makes no representation regarding droplet condition, unilo,mily. or application (ale. 7. Turntable ! P.T.O. Rewind Reel Rain Your First Choice In Traveler Irrigation The Pro -Line Series is fast becoming the most popular Reel Rain Traveler. There are three models available capable of applying 1" of wa ter on from 5 0 to 8 5 acres per week. E ach is si mple to operate with one valve controling the amount of water applied. Standard features such as P.T.O. Rewind, Reel Speed Compensator, and Turntable only add to the ease of accurately operating Pro -Line Reel Rain Travelers. With Reel Rain irrigation equipment from AALkDAS INDUSTRIES, you and your dealer receive special at- tention from the fully equipped service department. Each Service Technician is trained by the staff engineer that designed your Reel Rain model. Your first impressions upon examining any Reel Rain traveler will be one of strength, solid construction, and expert attention to detail.'All of which are backed up by a THREE year machine warranty and a FIVE year pro- rated hose warranty. When equipped with an optional gasoline drive, the Pro -Line becomes a dual purpose irrigator. It's the ideal system for applying slurry pumped from your dairy or hog lagoons, plus a dependable ir;rigator for watering your crops. Standard Features P.T.O. Rewind, Three Year Warranty Turntable Larger Diameter Plumbing Reel Speed Collpensator Mechanical Hose Guide Rugged Frame,Design Automatic Hose Retrieve Stop Turbine, Gas, or Gas Hydrostatic Drives Available SPECIFICATIONS If by chance your requirements are not met by one of the Pro -Line models, ask your dealer to show you one of the many other models manufactured byAMADAS INDUSTRIES. Reel Rain Travelers are available in models which will efficiently irrigate from 7 to 300 acres per week. One of which will bejust right for your op- eration. Time For Typical No. or Acres Flow Rate One Pull, Applying I" Model Hose Length Hose I.D. Lane Spacing Covered in (G.P.M .) 1 of Water (Hrs.) Nelson Gun Number (Feet) (Inches) (Feet) One Pull Turbine I Gas - Turbine I Gas and Pressure P 1111 965 1.10 111 5.84 275 314 9.57 8.40 P150SR/80 PST P 1030s. 1 850 3.10 1 240 5.20 295 336 7.97 6.99 P150SR/80 PSI P 1025 850 2.75 .180 __180 .1. 1.67 181 10.33 9.50 P100SR/80 PSI 1100 Holland Rd. / P.O. Box 1833 / Suffoll .0, tiux 3687 1 Albany, CA 31700 U.S.A. vd. 39-9343 Phone-(804) 539-0231 1 Fax- (804) 934-32( Ilbone-(912) 439-2217 Fax- (912) 4 REVELLE AGRI-P.RODUCTS (919) 398-3116 P.O. BOX 68 MURFREESBORO, NORTH CAROLINA 27855 AVADAS NOUS TMES whose ool-cy jgsign or p6ces w1hOul inCu-mg Q09alion ppc 3000 AND 3250 SERIES o :,A) SPECIFICATIONS INSIOE STANDARO W. 0 AXLE DIAME TE;l L'ENGTHS DEL AVA:LAeLE .1:1 OF H-03 2000 i 0601 _: ....... . . . . . . 4 . i . . . . .... 7 v: % U4 1 9'5 2 A., T Y E A R E x c T, 43 L L E N C E mi 0� POWER E Cad!r u,F,e `4 C 7N 7 7: "I f J tv �6 7' CADMAN.. -,:,?RA%T;lLLER DIFFERENCE The Cadman 300013250 is a versatile traveller used for many different water applications as well as liquid manure and municiple waste. :Fli�w,Rat* in . W r - e *P -saurs. . I ' 'Lan ; . a Acr . oa Model GPM Psi HQ*e Length I.DL SPaCinG-- por $;oil .111 30 0.0 225--. 1�0 '960' 3.04" 260 120 minutes 13 0 hour's 270., .1.50. grao, 3.041* 260 6.5 1100minutesT 10,8hour's 3250 300 1,10 89;01 3 25" 280 6.1, 90 rloinute6 9.1 hour'3 �L,6uoj 650 280 6.1 75 minutes 7.6 hour$,� . �150 !::-L.: '� C�Odr�ect Power f;quipmenj Urrill.9d, whose Policy is on* 0$ COFILlnuous Irripfovemont, rej4rees the right to change @p*cft0on3, Clesign or prieed withoul inCurring abligotion. Cziclrnaf) Power Equipment's 43 yaars of leadership and experience in design and manufacturing stand,, bphinel ever/ Cadman T�aveljer praduceo, A complete tire of pumps. pipe and accessories are all available from ons, company. cattim-an "WER EQUIPMEW AGRICULTURAL. MACHINERY AND IARIOATION EQi4. 0,4 B I ox 1' oo, CqLirilarid,'Ontarlb, Canada NOj, 1: 7 Phone J51,91 '688-2222 * Fix (519) 688-�Ido,v- C'v J. rk-rl SPECIFICATIONS DATA Diamond �PS pressure-iaiecj PVC pipe (2- Mrougti Q-) is made ol compounos conforming to maleria! requiremeii�s of ASTWI D2241 if. accordance with ASTM D178,i Tne pipe sil,es (4- mroucti Q-) are made viitn an imegra� beil wllict, utilizes a gaskei for sealing in accordance vviih the requ�rements of ASTV F477 Iniegral sockets for solvent cementing meet [lie requirernews sel forth in ASTM D2672 Diamond IPS pressure-raied PVC ppe ireets at! the dimensional. chewIcai al)(I pt)ysalai requirements as ou:linf---(,. if, ASTIV, D2241 Eacii male end sriali :)e oevele,� to faciiiia�e jawing and relefencF.- jnar�-Inc for oz.->6 proper aerpiti of insen�(-)n L.�!�R01000 411`111:if4��'. iutDricam is 10 0'6'use� in �ne :o�nirg pfoces�, Diarnorici IPS pressure-iami r�pe Is suppliec, if 20-!oo( le!igms PROPERTIES O,F PVC 12454-B (1 120) Properly ASTM Minimum Tes( Specific Gr avity ') 7 9'2 1 40 Tensile Slrengih, psi 0 638 7�000 Teiis-le Mcidjlus. p�-,i 635 400 000 17 OD impact Sirenov) D 256 6; lb /in TEST Sullu:ir, Acj;-, !L 3 Covs FIc!2IIQf) a'! C In Oil No 3 30 �!i,231' C In L) ILI 1 U Diamond ASTM D-2241 IPS Prassure-Rated PVC Pipe Approximate Coupler Dimensions A O.D. C Size Gasket Race Socket Depfh * 2 3.166 4.500 * 2112 3.719 6.000 3 4.434 6.000 4 5.603 5.000 6 8.252 6.250 8 10.420 6,500 10 12.762 7.500 12 14.952 7.500 D-2241 Pipe Dimensions Minimum Wall Thickness 0 1785 S01i 13 5 SOR-21 SOA-26 SOA-32.5 5DA41 S.1a C.D Sch-40 315 Psi 200 PSI 160 Psi 125 Psi 100 Psi VI " .840 .109 .062 IA 1,050 . i 13 .060 1 1,315 .133 063 1�660 .140 .079 .064 .056 3.900 .145 .090 .073 .058 2 2.375 .154 .113 .091 073 2'/1 2.875 .203 137 1 to .088 3 3.500 216 167 .135 AN 4 4,500 .237 .214 .173 .138 �110 5 ­ 5.563 .258 A5 �214 .171. 136 6 - 6.625 .280 316 .255 204 162 8 " 8.625 .322 .410 332 .265 210 10 " 10.750 365 511 .413 .331 162 12 " 12.7.50 .406 606 .490 392 .311 imond's IPS Pressure -Rated PVC Pipe coupler ...aets the requirements of ASTM D-3139. Diamond Gasket Specifications 1. Gasket configuration locks gasket in place and prevents fishmouthing. 2. Chevron seal for added pressure sealing 'ca. pacity. I.Compression seal provides a seal under vacuum. 4. Wiper beads to clean spigot end. IPS Rieber Diamond ASTM Pressure -Rated Gasketed Joint D2241 PVC Pipe Dimensions 2' - 6 P IARK -\ F L T A- �a, A _T L Rictito Gasket Pipe A 8 D Size Insert Socket Diameter 3 4 1 r- 3 1/8 3 4 5 1/4 4 7/16 4- 4 1 r_1 5 112 5 1/2 6 5 ' 6 7 13/16 8 5 1 r_ 6 7/8 10 1/8 10- 5 314 7 1 P_ 12 1/2 12.. 6 8 114 14 W16 Short Form S 1) ecifica tion for Diamond P_-V C Irrigation Pipc A S T Al - D 2 2 4 1 - S D R 4 1,3 2.5,2 6, o r 2 1 Diamond PVC Irrigation Pipe shall bc madc of compounds conforming to ASTM DI784 wid) a Cell classification of 12454B. Diamond PVC Irrigation Pipe must mW all the dimcnsionaJ, chemical, and physical requiremenis as outlined iii ASTM D2241, -Annex. ANSUASAE S376.1. and SCS 430-DO. and -ill be supplicd in 20 Awl laying lcng�hs. Inquire for availability 1.1 Jizmond Agricultural PVC Pipe should be assembled and installed with uniform and continuods support from a firm base in accordance with the installation procedures provided in ASTM D2321, and the Installation Guidefor PVC Water Pipe (a "pocket -sized" edition is available from your representative or from Diamond Plastics Corporation.-) Embedment materials are to be in accordance with soil classificafions listed under Unified Soil Classification Systern, ASTM D2487,and ASTM D2488. Tc assemble. clean mating surfaces of the bell, spigot, and gasket. Apply gasket lubricant (furnished by Diamond Plastic's Corporation) to che endre spigot end up to the reference mark. Also, apply lubricant to the contact surface of the eask-cc. 0 With the pipe in s(raight 31ignmcnt, push the spigot into the bell up to the insertion line. If a pry bar is used to apply force, the pipe should be proEecte8 by placing a board bcc%vcen the bar and the pipe, I I norrflal force does not complete the joint, disassemble the joint and examine the parts to make cc,-Iian they are free of obstructions. Visually inspect the completed join( to insure the gasket'has not been dislodged. Table S. APPROXiXIATE (;UIDE FOR ESTIMATED RANGE OF DEGREE OF CONIPACTION VERSUS EmSEDMENT CLASS AND METUOD OF- PLACEMIENT AS PERCENT OF STANDARD i,ROCTOR DENSITY OR RELATIVE DENSITY, FOR CRANULAR MATERIALS IN PARENTiq'StS.. CLA5S OF EMBEDMENI— I 1 11 ill' IV MATIELkIAL uESCI4PT;O.N cwtu Sz6d -4 Cm K, M"�d - C.,2i- Fim G,3;. Illawris" SQS - clu. Sa, I i s6l, te S00 CWW(.,J4i4n XICJ�d I 1. .1 -­ - 111- Dns.,, Rwgc C�,P�I by 00'er I—lpe, 9$-100 95. IT 95 100 90 100 'Onw, 1011 01­d�rtq P�Jbk 9095 W 9095 25 WS 7 51 Itoq� 00 h:1; IU.d 1� 0). to it" ID 9U fa 7 5 I hu 90, '14, W,­ d, .­., .% ­N .. INSTALLATION Table 4. UFSCRIPTION OF fAINF0160.'14T MATCRIAL CL^%%M('A110Nt; NOIL., sell illp" (:4.As I I , —_ .1. CI... 1 $.0.- M_J__4 mt�lw. 'I'll - —1 ;,.;r. I .—.% . ­�J CI., 11 S.;I". C-w W,H,Vb*d wA "­1 bww m�filw­ I'lk w - I- NK w ­­4 H. 4 lh� I.t% ­­J.. N. NILI i­ t..&d A .... I. W 0-1-4 . wk W4 a .0-4— N.. Sw W% 4".., t4. 93% ­­J.. t�-- h....., 11­ H... 4 U.. h� v�% CI­ 0— 111 S­1"'. C�I SALy p—to. CI —I 511% ....... _J ski S,I,y ­W�, M... �_M% UM IV ML r;_ 114'. IL.k N­ $0% le". V^ .. .... CL 1­,., 0." J 0,.- ....... ...... . 51r, Ck L­-,jo �vi Im S..,. I, 'I", W wg � t.hr flp f 1'.. h,14,4— PT �k W d., L S &6­4 L, ASTkI V ?4X7.'­FL I. CI.- I W. J. P-I Ill D :..,I 1. ilh ASTIl$ U 1197. 1­ lh� r _4 IA 0­ dCL... M The hounchinn arta is most irnportant to the support of CP PVC pipe. For good suppon, the haunching area Should be C., compac(ed to the densities given in the Long Term Deflection Chart. Figure 2 ., T­_ * , N :X 1$­ UIA ­,.r X-1, L6 . ... g, I.... ­ �'. ­ ... . , ­'. 4 I IC111. I 14"C' '.4 . ,I � 11 U. :1 1.4 '411­ 1 A10 11 1! Of It- A, 1­1 J. � 0- "p--, C.. be fabricated in almost any configuration. Some epoxy coated fittings include stacks and hydrants as an integral part of the.fitting. occasionally it may be necessary to connect PVC plastic pipe to steel .or CA pipe. This connection can be made with a coupling -called a - transition or repair coupling. in -line valves can be supplied with connections to gasket pipe. Thrust blocking is required for gasket pipe. Most thrust blocks will be concrete.. Manufacturers recommended thrust blocks at any change in direction greater than 100. Figure I'gives an example of different arrangements for thrust blocks. FA., , 'I .... .. .. 6­4 . Figure I Example of different arrangements for thru'7t blocks. I. -5-