HomeMy WebLinkAbout310401_HISTORICAL_201712312 N
NUH I H UAHULINA
Department of Environmental Qual
Murphy -Brown, LLC
Grower(s):
Farm Name:
4/9/2009
P.O. Box. 856
Warsaw, NC 28398
Z/0
NUTRIENT UTILIZATION PLAN
Murphy -Brown, LLC
3112
County: Duplin
Farm Capacity:
Farrow to Wean
Farrow to Feeder 2000
Farrow to Finish
Wean to Feeder
Feeder to Finish
Storage Structure: Anaerobic I
Storage Period:
Application Method:
>1 80 days
Irrigation
-agoon
g.F ED I
M1\1F
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to,.be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4� Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWO regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy, Injecting the waste or
disking will conserve nutrients and reduce odor problems RF,-CF,1VF,1--D1
1 of 8
1�w
JUL 1 0 2009
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3' tons, etc.):
Capacity Type Waste Produced per Animal Total
Farrow to Wean
3212 gal/yr
gal/yr
2000
Farrow to Feeder
4015 gal/yr
8,030,000 gal/yr
Farrow to Finish
10585 gal/yr
gaUyr
Wean to Feeder
223 gal/yr
gaVyr
Feeder to Finish
986 gal/yr
gavy
Total 8,030,000 gallyr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): *Based on Site specific data
i
Capacity Type Nitrogen Produced per Animal Total -1
Farrow to Wean
5.4 lbs/yr
lbstyr
2000
Farrow to Feeder
5.15625 lbs/yr
10,313 lbs/yr
Farrow to Finish
26 lbs/yr
lbs/yr
Wean to Feeder
0.48 lbs/yr
lbs/yr
Feeder to Finish
2.3 lbs/yr
lbs/yr
Total 10,313 lbs/yr
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 35.65
Total N Required Ist Year: 10804.25
Total N Required 2nd Year: 0
Average Annual Nitrogen Requirement of Crops: 10,804.25
Total Nitrogen Produced by Farm: 10,312.50
Nitrogen Balance for Crops: (491.75)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2 of 8
Reception Area Specifications
...... WVMPIIF-1-12� VVE
Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N
Code__ —Apply Yield lbsNiUnit Residual /Ac Utilized
35.65 9021.75 1782-5___ 10604,251
3(a) of 8
Reception Area Specifications
2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N
ri Jill; LT-Ir -.13 Ift UtIlized
Code Apply Yield lbs N/UnIt Residual
3(b� of 8
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermuclagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermuclagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop
A
Barley
B
Hybrid Bermudagrass - Grazed
C
Hybrid Bermudagrass - Hay
D
Corn - Grain
E
Corn - Silage
F
Cotton
G
Fescue - Grazed
H
Fescue- Hay
I
Oats
J
Rye
K
Small Grain - Grazed
L
Small Grain - Hay
M
Grain Sorghum
N
Wheat
0
Soybean
P
Pine Trees
Lbs N utilized / unit yield
1.6 lbs N bushel
50 lbs N ton
50 lbs N ton
1.25 lbs N / bushel
12 lbs N / ton
0.12 lbs N / lbs lint
50 lbs N / ton
50 lbs N / ton
1.3 lbs N / bushel
2.4 lbs N / bushel
50 lbs N acre
50 lbs N acre
2.5 lbs N cwt
2.4 lbs N bushel
4.0 lbs N bushel
40 lbs N acre / yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
4 of 8
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications PAN/yr/animal Farm Total
Farrow to Wean 0.84
2000 Farrow to Feeder 1 2000
Farrow to Finish 4.1
Wean to Feeder 0.072
Feeder to Finish 0.36
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 2000 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 10000 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 80 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior io application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
Lw allref-M [91MIXIM-1111 V&yd 1.11 N [CLIN ore] kq
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or poncling occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the -
plant available nitrogen applied exceed the nitrogen needs of the. crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
*This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 8
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil
Application Rate
Application Amount
Tract Hydrant
Type
Crop
in/hr
inches
1
BnB
C
0.75
1
2
BnB
C
0.75
1
3A
BnB
C
0.75
1
3B
BnB
C
0.75
1
4A
BnB
C
0.75
4B
BnB
C
0.75
5A
AuB
C
0.6
1
#REF! 5B
AuB
C
0.6
1
6A
AuB
C
0.6
1
6B
AuB
C
0.6
1
71848 sub2
BnB
C
0.75
1
sub3
AuB
C
0.6
1
6 of 8
Additional Comments:
On farm pumping records summary is affached. Plan is based on farm
records plus 25% for PAN production.
7 of 8
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: 3112
Owner: Murphy -Brown, LLC
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. Ywe know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
Itwe understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water.
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: -Murphy-Brown, ILLC
Signature:
Name of Managerfif different from owner):
Signature:
Name of Technical Specialist: Dawn Williamson
Affiliation: Murphy -Brown, LLC
Address: 2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone: (910) 293-3434
Signature:
Date
Date
Date
8 of 8
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of the waste, he/she shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recievinq crop tvpe, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based upon soil type, available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict the rate of applications for
other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons
per acre per year provided grass filter strips are installed where runoff leaves the field (See
USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding (See "Weather and Climate in North Carolina" for
guidance).
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor and flies.
Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen-
1 of 3
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils
with a high potential for leaching. Waste/nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to take up released nutrients.
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and canal. Animal waste, other than swine waste from- facilities sited on or after October 1,
1995, shall not be applied closer than 25 feet to perennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted cropland
provided the fields have been approved as a land application site by a "technical
specialist". Animal waste shall not be applied on grassed waterways that discharge
directly into water courses, and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system,
2 of 3
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied pre -plant with no further applications of animal
waste during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
nutrient, unless other restrictions require waste to be applied based on other nutrients,
resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in
the soil shall be monitored and alternative crop sites shall be used when these metals
approach excessive levels. pH shall be adjusted and maintained for optimum crop
production. Soil and waste analysis records shall be kept for a minimum of five years.
Poultry dry waste application records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for a minimum of five
years.
23 Dead animals will be disposed of in a manner that meets North Carolina regulations.
3 of 3
PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL F
Facility Number: 31-401 County: Duplin
Facility Name: 3112
Certified Operator Name: 6wle Operator Number: "k, 6-14!�
1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5
Lagoon Name/ID: 3112
Spillway(Y or N): N
Level(inches): 18
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures.
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are
within acceptable ranges.
x Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A
30 day Plan of Action is attached. Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste
to be pumped and hauled is reflected in section III tables. Included within this plan is a list
of the proposed sites with related facility numbers, number of acres and receiving crop
information, Contact and secure approval from the DWQ prior to transfer of waste to a site
not covered in the facility's CAWMP.
Operation will be partially or fully depopulated.
*Attach a complete schedule with corresponding animal units and dates fro depopulation
*if animals are to be moved to another permitted facility, provide facility number, lagoon
freeboard levels and herd population for the receiving facility
3- Earliest possible date to begin land application of waste:
I hereby certify that I have reviewed the information listed above and included within the
attached Plan of Action, and to the best of my knowledge and ability, the information is
accurate and correct.
JO/U-j At-4-�_ Phone: IV 7,31
Facility Owner/Manager (print)
Z&fz //O�� Date:
Facility Owner/Manager (signature)
11. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR./24
HR. STORM
STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY
1.
Structure ID: 3112
line rn = 1224,1
lb PAN
2.
Structure ID:
line rn =
lb PAN
3.
Structure ID:
line rn =
lb PAN
4.
Structure ID:
line rn =
lb PAN
5.
Structure ID:
line rn =
lb PAN
6.
Structure ID:
line m =
lb PAN
n. lines I + 2 + 3 + 4 + 5 + 6 = 1224.1 lb PAN
Ill. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN
PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD.
o. tract #
p. field #
q. crop
r. acres
s. remaining IRR-
2 PAN balance
(lblacre)
I. TOTAL PAN
BALANCE FOR
FIELD (lbs.)
column r x s
u. application vvindow'
3112
1
Bermuda
6.52
55.37
361.0
Mar -Aug
2
Bermuda
1.55
104.15
161.4
Mar -Aug
3A
Berrnuda
2.05
155.33
318.4
Mar -Aug
3B
Bermuda
1.91
38.10
72.8
Mar -Aug
4A
Bermuda
1.79
78.90
141.2
Mar -Aug
5A
Bermuda
3.91
46.40
181.4
Mar -Aug
'State current crop ending application date or next crop application beginning date for available
receiving crops during 30 day draw down period.
v. Total PAN available for all fields (sum of column t) 1236.3 Ib. PAN
IV. FACILITYS PoA OVERALL PAN BALANCE
w. Total PAN to be land applied (line n from section 11) = 1224.1 lb, PAN
PoA (30 Day) 2/21/00
x. Crop's remaining PAN balance (line v from section 111) 1236.3 lb. PAN
y. Overall PAN balance (w - x) = -12 lb. PAN
Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and
haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN
based on new information. If new fields are to be included as an option for lowering lagoon level, add these
fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to
another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the
receiving facility.
Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is
available for pumping if needed.
PoA (30 Day) 2/21/00
a ..
PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
30 DAY DRAW DOWN PERIOD
1. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE
1. Structure Name/Identifier (ID): F3-112 1
2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard
a. current liquid level according to marker 18.0 inches
b. designed 25 yr./24 hr. storm & structural freeboard 19. inches
c. line b - line a (inches in red zone) = 1.0 inches
d. top of dike surface area according to design
(area at below structural freeboard elevation) 17326 ft2
e. line c/12 x line d x 7.48 galIonS1ft3 107999 gallons
3. Projected volume of waste liquid produced during draw down period
f. temporary storage period according to structural design days
g. volume of waste produced according to structural design ft 3
h. current herd # certified herd #
actual waste produced = current herd # x line g
certified herd #
i. volume of wash water according to structural design
j, excess rainfall over evaporation according to design
k. (lines h + i + j) x 7.48 x 30 days/line f=
4. Total PAN to be land applied during draw down period
1. current waste analysis dated 1 7/21/2
m. ((lines e + k)/1000) x line I =
REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE.
(Click on the next Structure tab shown below)
254951 ft'
ft 3
104722 Ift'
448392 gallons
1 2.2-01 lbs/1 000 gal.
1224.1 lbs. PAN
PoA (30 Day) 2121/00
Type of Visit 11&PC_ompliance Inspection 0 Operation Review 0 Lagoon Evaluation
Reason for Visit %Rk D outine OkComplaint 0 Follow up 0 Emergency Notification 0 Other Denied Access
Date of Visit: E� Time:
F Facility Number =Not Operations] 0 Below Threshold
M Permitted 13 Certireed 0 Conditionally Certified [3 Registered Date Last Operated or Above Threshold:
Farm Name: ...-Orin __. / _Z' County: — - a t1l, I
Owner Name:
MaWng Address:
FacHity Contact: Title:
Onsite Representative: F A0.4)), 6-Artf, t-
Certified Operator:
Location of Farm:
Phone No:
Phone No:
Integrato ..
Operator Certification Number:
0 Swine 0 Poultry [I Cattle [:1 Horse Latitude 0 6 " Longitude 0 6
�ur It
C 6ffrff—ent� urren
0105,61y.1051
s7:
U C ti,
e
Bilition WQ-uhtrF�Wapaci Rion -attl C.NP—acit-YMPUP-Ma 'on
W3e an to Fe
El Wean to Feeder
El ayer FEI Dairy
EEEII Non -Layer F] Non -Dairy I
F oderto F inish
0 Farrow to Wean
F ow to
F ow to F
[E] Farrow to Feeder
01 Other
I otal. esm a aci
Farrow to Finish
F ow to F
Gilts
Gilts
Boars
13oars
al SS
=WED Subsurface Drains Present Lagoon Are-
10 Spray Field Are..j
I W1
I
MUS i a I a-gl FRNM ME u I MUTP-51F C No Liquid Waste Manneement System
-
Discharges & Stream Impacts
1. Is any discharge observed from any part of the operation? El Yes El No
Discharge originated at: 0 Lagoon El Svray Field 0 Other
a� If discharge is observed, was the conveyance man-made? El Yes El No
b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) Yes [I No
c. If discharge is observed, what is the estimated flow in gallmin?
d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 0 Yes El No
2. Is there evidence of past discharge from any part of the operation? El Yes El No
3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? El Yes El No
Waste Collection & Treatment
4. Is storage capacity (freeboard plus storm storage) less than adequate? El Soillway El Yes El No
Identifier: Stru f ture I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6
Frceboard (inches): 1
4--Z-
05103101 Continued
Facility Number: Date of Inspection
5 . Are therc any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion,
El Yes
0 No
seepage, etc.)
6. Are there structures on -site which are not properly addressed and/or managed through a waste management or
closure plan?
El Yes
El No
(If any of questions 4-6 was answered yes, and the situation poses an
immediate public health or environmental threat, notify DWQ)
7. Do any of the structures need maintcnance/improvement?
El Yes
ONo
8. Does any part of the waste management system other than waste structures require maintenance/improvement?
Cl Yes
[:1 No
9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level
elevation markings?
El Yes
El No
Waste Application
10, Are there any buffers that need maintcnance/improvement?
Yes
[_1 No
11. Is there evidence of over application? El Excessive Ponding [:] PAN El Hydraulic Overload
Yes
C3 No
12. Crop type
13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAVRAP)?
E3 Yes
El No
14. a) Does the facility lack adequate acreage for land application?
0 Yes
El No
b) Does the facility need a wettable acre determination?
El Yes
[:1 No
c) This facility is pended for a wettable acre determination?
El Yes
[:1 No
15. Does the receiving crop need improvement?
[:] Yes
[] No
16. Is there a lack of adequate waste application equipment?
El Yes
[:3 No
Required Records & Documents
17. Fail to have Certificate of Coverage & General Permit or other Permit readily available?
Yes
[__1 No
18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available?
(ic/ WUP, checklists, design, maps, etc.)
[_1 Yes
El No
19. Does record keeping need improvement? (ie/ irrigation, frceboard, waste analysis & soil sample reports)
0 Yes
El No
20. Is facility not in compliance with any applicable setback criteria in effect at the time of design?
0 Yes
El No
21. Did the facility fail to have a actively certified operator in charge?
El Yes
0 No
22. Fait to notify regional DWQ of emergency situations as required by General Permit?
(je/ discharge, freeboard problems, over application)
El Yes
EJ No
23. Did Reviewer/inspector fail to discuss review/inspection with on -site representative?
Yes
No
24. Does facility require a follow-up visit by same agency?
Yes
No
25, Were any additional problems noted which cause noncompliance of the Certified AWMP?
Yes
No
113 No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit.
L-A *o 60 m W m el �4,t4 -f4e, Z,#�Poh
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11 y
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ehvlk� Oki rx A415e, PV#1P1t1"h4' A�Mpl
tv& 9 D Al� I hev -AAh -30" Z-/Ipk
17 1 -
-f-K 7
Reviewer/inspector Name 7"1"
Reviewertinspector Signature Date: 12Z
05103101 t� U
Continued
90
IFacility Number:3(-- Date of Inspection
Odor Issues
26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below
liquid level of lagoon or storage pond with no agitation?
27. Are there any dead animals not disposed of properly within 24 hours?
28. Is there any evidence of wind drift during land application? (ix, residue on neighboring vegetation, asphalt,
roads, building structure, and/or public property)
29. Is the land application spray system intake not located near the liquid surface of the lagoon?
30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or
or broken fan blade(s), inoperable shutters, etc.)
31. Do the animals feed storage bins fail to have appropriate cover?
32. Do die flush tanks lack a submerged fill pipe or a permanent/temporary cover?
Additional Coihnteh ts and/or DraWin9s::..,,
[:1 Yes [] No
E]Yes E]No
El Yes E]No
[--] Yes [] No
0 Yes El No
El Yes El No
El Yes [:1 No
05103101
IType of Visit 6 Compliance Inspection 0 Operation Review 0 Lagoon Evaluation I
Reason for Visit (>f�outine 0 Complaint 0 Follow up 0 Emergency Notification 0 Other El Denied Access
Facility Number Date of Visit: -4rz-yre Time:
10 Not Operational OBelowThreshold
[3 Permitted E3 Certified 13 Conditionally Certified [3 Registered
Farm Name: ,, -0 12-
... .................................... .. .......................... ..........
Owner Name:
Mailing Address:
Date Last Operated or Above Threshold: - __ _ _ .- -_ -
County- ------------- — - .......... . I ..............
Phone No:
FacilityContact: ............................................................ Title: .............................................. Phone No: ......................................
lol'A I-exe-or,
Onsite Representative: Integrator*
Certified Operator: ...................... .............
Location of Farm:
Operator Certification Number:
[I Swine 0 Poultry [I Cattle [I Horse Latitude Longitude
..,De' ait
sigi�.. urr
esign-
U
- urren
Des"ig6 Current
,-S :C �pac ty - 60blatlofi
Poultry capacio.�p
att e
C I
D -Capacity.- Population
Wean to Feeder
Layer
Dairy
ffFeeder to Finish
10 Non -Layer
Farrow to Wean
2rFarrow to Feeder
'2 0,1,0
4 10 Other
. . .. ......
El Farrow to Finish
T 61VADME'n"Cava' t
C1
El Gilts
Ej Boars
_gTdtal
SSLW-
F[] Subsurface Drains Present
Lagoon Area
ID Spray Field Area
No Liquid Waste Management System
Discharges & Stream Impacts
1. Is any discharge observed from any part of the operation? El Yes ONO'
Discharge originated at: [I Lagoon [] Spray Field [] Other
a. If discharge is observed, was the conveyance man-made? [3 Yes D No
b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) Yes [] No
c. If discharge is observed, what is the estimated flow in gal/min?
d. Does discharge bypass a lagoon system? (If yes, notify DWQ) Yes [I No
2. Is there evidence of past dischFge from any part of the operation? 0 Yes JZNo
3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? []Yes []No
Waste Collection & Treatment
4. Is storage capacity (freeboard plus storm storage) less than adequate? D Spillway 0 Yes,,E3No
Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6
Identifier: ............ I ............. ...................... . ... .......... . .............. ........................... ............................ ...........................
Freeboard (inches):
In& M I MI
Va/U.3/uP
lFacility Number: Date of Inspection
5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion,
seepage, etc.)
6. Are there structures on -site which are not properly addressed and/or managed through a waste management or
closure plan? (If any of questions 4-6 was answered yes, and the situation poses an
immediate public health or environmental threat, notify DWQ)
7. Do any of the structures need maintepance/improvement?
8. Does any part of the waste management system other than waste structures require maintenance/improvement?
9, Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level
elevation markings?
Waste Application
10. Are there any buffers that need maintenance/improvement?
11. Is there evidence of over application? [] Excessive Ponding [] PAN [] Hydraulic Overload
12. Crop type 4c_-7 I M ) 4 �, c,
13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)?
14. a) Does the facility lack adequate acreage for land application?
b) Does the facility need a wettable acre determination?
c) This facility is pended for a wettable acre determination?
15. Does the receiving crop need improvement?
16. Is there a lack of adequate waste application equipment?
Reguired Records & Documents
17. Fail to have Certificate of Coverage & General Permit or other Permit readily available?
18. Does the facility fail to have all components of die Certified Animal Waste Management Plan readily available?
(ie/ WUP, checklists, design, maps, etc.)
19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports)
20, Is facility not in compliance with any applicable setback criteria in effect at the time of design?
21. Did the facility fail to have a actively certified operator in charge?
22. Fail to notify regional DWQ of emergency situations as required by General Permit?
(iel discharge, freeboard problems, over application)
23. Did Reviewer/Inspector fail to discuss reviewdiispection with on -site representative?
24. Does facility require a follow-up visit by same agency?
25. Were any additional problems noted which cause noncompliance of the Certified AWMP?
t-untinueu
0 Yes ZNo
[I Yes 0 No
0 Yes XNO
'Pryes D No
0 Yes R(No
El Yes Q'&o
D Yes pr'�o
El Yes Z`No,',F e
El Yes ONo
0 Yes El No
El Yes D No
El Yes D No
El Yes.,�No
El Yes P<Q
El Yes )ErNo
El Yes XNG
D Yes 0"No
El Yes ONo
D Yes ErNo
El Yes j2r"No
El Yes WNo
El Yes ONo
No violations or deficiencies were noted during this visit. You will receive no fur-ther correspondence about this visit.
Comme. r e ues i X D, Slan ers,an K, ny-
t �ex hiinl_i
J Copy Final No
Xes
oi -2�s-:5-- elcvre
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0 1, J�l 0 4 cot il 0 VC, e i C'-ys fee- 0 rof S ov,-e weil ke.(�, (60
E i-0 E .7.z i�7 077Z a'�4
Reviewer/Inspector Name NV 91
i Reviewer/Inspector Signature: Date:
]fa;Oity Number: Date of Inspection
q Printed on- 7/21/2000
Odor Issues
26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/oT below F-] Yes El No
liquid level of lagoon or storage pond with no agitation?
27. Are there any dead animals not disposed of properly within 24 hours? El Yes jONo
28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, El Yes ETNo
roads, building structure, and/or public property)
29. Is the land application spray system intake not located near the liquid surface of the lagoon? El Yes -L2rRo
30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or
or broken fan blade(s), inoperable shutters, etc.) Yes '2NO
31. Do the animals feed storage bins fail to have appropnate cover? El Yes 0 No
32, Do the flush tanks lack a submerged fill pipe or a pertnanenL/temporary cover? El Yes [] No
.Additional Comments and/or Drawings:
's 4, v4cvy qozd e,^.
1,61
5100
PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
Facility Number. County: cx��4- Z117
Facility Name: - — d��- C-- / 2
Cartiffed Operator Name: Operator
1 . Currcnt liquid level(s) in Inches as measured from the current liqUid level in Vie lagoon tQ the
lowest point on the top af the dam for lagoons vftmd 5pillways; and from the current liquid level
in the lagoon to the bottarn of the spillway for lagoon3 vAth spillways,
Struchire I ftucture 2 Structure 3 SIMCture 4 Structura S Stucture (5
1-29c on N ame/ldentifter (I D):
Spillway (Yes or No):
Level Onches): 17
2. Check all applicable items
Liquid level Is wWn the desigftd Ouchral fteboard elevations.of one or more struaturw..
F-we and 30 day Plans of Action an- aftchpd. Hydratilic and agranarriie balances are within
acceptable ranges.
----t,Lh.quid le4el is vvithin the 26 year 24 hour storm etlevations for one or more structures. A 30 day
Plan of AcUon Is attached. Agronomic balance Is within a r n aptable range.
Waste is to be pumped and houlad to off sft locations. Volume and PAN content of waste to
pumped and hauted is mfiected in section III tables. Included Wfthin this plein is .9 list of the
proposed shes wfth related ftellity numbar(s). nunber acres anti raceiving =p Information.
Contact and secure appirmeal from the Divialon of Water Quality eft to :prgrfe of waste
ic a ohm not covemd In Vie ftafflys cerffled animal waste management pkin.
Open%tion vWll be parfiWly or fully depopulated.
attach a complate schedule vvith cormsponding animal unKs and dates for depopulation
if animals arm tD be moved to anc4her permitted facirdy, provide ftclitty number, lagoon
freeboard levels and hard population for the receiving facility
3. Earliest possible date to begln land application of waste:
I hereby certify that I have review@4 the hiformaftn Us'4 d above and Included within thc attached Plan
of Milan, and to the best of my knowledge and ability, the informatibn Is accuraft and vorrocL
Nan* cWniiikaneg—er tlzn-�)
/Facility owrWrimanager (signature)
P9A CaAr)Aaga MIMO
Phone:
Date:
eo 'd SEE1968 'ON X93 jUNIJONVO �10 SNMOK Wd L1:90 NOW 00-d-M
Murphy-BrownLLC PO Drawer . 856
`2822 Hwy.24 West
Warsaw, NC 28398
Teh 910-293-3434
%,j Fam 910-293-3138
Mr. Shiver,
The f6flowing farms within the Murphy -Brown, LLC system had plan
amendments made to extend pumping windows. The plan amendments are attached for
each farm.
Farm Name
Facility Numb
Volunteer
31-613
3501, 3102
.3
31-514
3112
31-401
3090
31-678
2529
31-740
2704,2706
31-375
If there are any questions please let me know.
Regards,
Todd Rowe, CCA
Agronomist
Murphy -Brown, LLC
CAWMP AMENDMENT
3112
This amendment is intended to extend the pumping window on Bermuda through
September 15'�, 2003. The crop on the farm was found to be in good health and at a stage
that is receptive to Nitrogen application. Cro 1� removal from the fields is expected to be
sufficient to receive PAN until September 15' , 2003. Warm temperatures and good
weather will contribute to growth and uptake of nutrients by the crop.
A,, 4
Owner, Murphy -Brown, LLC Date
0&44e
Manager Date
Technical Specialist Date
L
Waste Management Plan Changes AUG 0 4 2003
------------- - ------
Facility -]�)) - q21 — Farm _ I )
This farn-is Waste Management Plan has made the following changes:
F-1 Cropchanges
n Wetted Acres
F-] Increased Acreage
[] Decreased Acreage
El Changed Irrigation Design
F� Change in Farm type
Plan based on 3 Years On Farm Records
El--(?ther
Comments:
C -2
Date
. r -
Murphy -Brown, LLC 07126/2003 P.O. Box 856
Warsaw, NC 28398
NUTRIENT UTILIZATION PLAN
Grower(s):
Farm Name:
Murphy -Brown, LLC
3112 Amendment
County: Duplin
Farm Capacity:
Farrow to Wean
Farrow to Feeder 2000
Farrow to Finish
Wean to Feeder
Feeder to Finish
Storage Structure: Anaerobic
Storage Period:
Application Method:
>1 80 days
Irrigation
Lagoon
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWO regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy, Injecting the waste or
disking will conserve nutrients and reduce odor problems.
1 Of a
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. P�ovlslons shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste uti I ization plan, if carried out, meets the requ i rements for complia nee with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, 4 tons, etc.):
Capacity Type Waste Produced per Animal Total
Farrow to Wean
3212 gallyr
gal/yr
2000
Farrow to Feeder
4015 gal/yr
8,030,000 gal/yr
Farrow to Finish
10585 gaityr
gal/yr
Wean to Feeder
223 galtyr
gal/yr
Feeder to Finish
986 gaLyr
gal/yr
Total 8,030,000 gal/yr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs
Capacity Type Nitrogen_ Produced per Animal Total
Farrow to Wean
5.4 lbs/yr
lbs/yr
2000
Farrow to Feeder
6.5 lbstyr
13,000 lbstyr
Farrow to Finish
26 lbs/yr
lbs/yr
Wean to Feeder
0.48 lbs/yr
lbstyr
Feeder to Finish
2.3 lbs/yr
lbs/yr
Total 13,000 lbs/yr
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARN
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 2.94
Total N Required Ist Year: 1245.6
Total N Required 2nd Year: 0
Average Annual Nitrogen Requirement of Crops 1,245.60
Total Nitrogen Produced by Farm 13,000.00 Status:
Nitrogen Balance for Crops: 11,754.40 Not Enough Land
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characterisbcs, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2 of 8
This plan does not include commercial ferfllizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require fanners in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code
Crop
Lbs N utilized / unit yield
A
Barley
1.6 lbs N / bushel
B
Hybrid Bermudagrass - Grazed
50 lbs N ton
C
Hybrid Bermudagrass - Hay
50 lbs N ton
D
Corn - Grain
1.25 lbs N / bushel
E
Corn - Silage
12 lbs N / ton
F
Cotton
0. 12 lbs N / lbs lint
G
Fescue- Grazed
50 ibs N ton
H
Fescue - Hay
50 lbs N ton
I
Oats
1.3 lbs N / bushel
J
Rye
2.4 lbs N / bushel
K
Small Grain - Grazed
50 lbs N acre
L
Small Grain - Hay
50 lbs N acre
M
Grain Sorghum
2.5 lbs N / cwt
N
Wheat
2.4 lbs N / bushel
0
Soybean
4.0 lbs N I bushel
P
Pine Trees
40 lbs N / acre / yr
Acres shown in the preceding table'are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most, likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
4 of 8
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil Application Rate Application Amount
Tract Hydrant Type Crop in/hr inches
sub2 BnB C 0.75 1
F.11 ZI :1 11
sub3 AuB C 0.6
6 of 8
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: 3112 Amendment
Owner: Murphy -Brown, LLC
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above, Vwe know that any -expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Murphy -Brown, LLC
Signature: -7 - '� /- - e'-3
Date
Name of Manager (if different from owner): I/ I
Signature:
ZZC -) - -24 n3l
Date
Name of Technical Specialist:
Dawn Williamson
Affiliation:
Murphy -Brown, LLC
Address:
2822 Hyg 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone:
(910) 293-3434
Signature: _7&-03
Date
8 of 8
V A-ev-.
pt, ��7
wvtt�
X, V
41
0� Michael F. Easley, Governor
Q William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
0�
Alan W. Klimek, P. E., Director
Division of Water Quality
May 1, 2003
Brown's of Carolina, Inc.
Farm #12
PO Box 759
Rose Hill NC 28458
Subject- Certificate of Coverage No. AWS310401
Farm#12
Swine Waste Collection, Treatment,
Storage and Application System
Duplin County
Dear Brown's of Carolina, Inc.:
On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the
Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General
Pen -nit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the
expiration date to October 1, 2004. During the period of this extension the Division will be working with
all interested parties on the development of a new version of the Non -Discharge General Permit.
In accordance with your application received on February 13, 2003 and in accordance with the directive
of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to
Brown's of Carolina, Inc., authorizing the operation of the subject animal waste collection, treatment,
storage and land application system in accordance with General Permit AWGIOOOOO. The issuance of
this COC supercedes and terminates your previous COC Number AWS310401 which expired on April
30,2003.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the Farm #12, located in Duplin County, with an animal capacity of no greater than
an annual average of 2000 Farrow to Feeder swine and the application to land as specified in the
facility's Certified Animal Waste Management Plan (CAWWW). If this is a Farrow to Wean or Farrow to
Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may
be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4
gilts for every 3 sows
The COC shall be effective from the date of issuance until October 1, 2004.. Pursuant to this COC, you
are authorized and required to operate the systern in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data and operational information must be established for this
facility. Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals.
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to 4
te
ev any vrol2ertX rights in either real or versonal proi)erty.
under this p=it cony
Non -Discharge Permitting Unit
1617 Mail Service Center. Raleigh, NC 27699-1617
Customer Service Center
An Equal Opportunity Action Employer
Jntemet http-J/h2o.enr.state.nc.usJndpu
Telephone (919)733-5083 Fax (919)715-6048
Telephone I-BT7-623-6748
50% recycled/iO% post -consumer paper
Upon abandonment or depopulation for a period of four years or more, the Pern-fittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any
lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or lin-titations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member ' listed below for infonmtion on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facil ity is located in a county covered by our Wilmington Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning
this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502.
Sincerely,
i:� .
for - Alan W. Klimek, P.E.
Enclosures (General Permit AWGIOOOOO)
cc: (Certificate of Coverage only for all cc's)
Wilmington Regional Office, Water Quality Section
Duplin County Health Department
Duplin County Soil and Water Conservation District
Permit File AWS310401
NDPU Files
Brown's of Carolina 12/11/00 Hwy 24 East
Warsaw, NC 28398
NUTRIENT UTILIZATION PLAN
. \-Sjo
Grower(s):
Farm Name:
Farm
Brown's of Carolina
BOC #12
U
Farrow to Wean
Farrow to Feeder 2000
Farrow to Finish
Wean to Feeder
Feeder to Finish
Sloraoe Structure: Anaerobic I
Storage Period:
Application Method:
>180 days
Irrigation
-agoon
The waste from your animal facilitX_must be land aplLfi�td at � specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients ran be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste: Do not apply more nitrogen than the crop ran utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
1 of 8
B00iJ9060413
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be fle)dble so as to accommodate changing waste analysis content and crop type. Ume must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carded oA meets the requirements for compliance wdh 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, W, tons, etc.):
Capacity - Type - Waste Produced or Animal Total
Farrow to Wean
3212 gal/yr
galtyr
2000
Farrow to Feeder
4015 gaVyT
8,030,000 g2!!Yr-
gal/yr
--
— ra—rrow to ron—ish
10585 gaVyr
Wean to Feeder
223 gaLfyr
gaLlyr
Feeder to Finish
986 gaLfyr
g r
Total 8,030,000 galtyr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs):
Capacity Type Nitrocen Produced mr-Animall Total
Farrow to Wean
5.4 lbstyr
IbW
2000
Farrow to Feeder
6.5 lbstyr
13,000 lbsNr
Farrow to Finish
26 lbstyr
lbs1yr
Wean to Feeder
0.48 lbstyr
lbstyr
Feeder to Finish
2.3 lbs/yr
lbsNr I
Total 13,000 lbstyr
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization fate for this Wlity
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 38.82
Total N Required Ist Year: 15517.6
Total N Required 2nd Year: 0
Average Annual Nitrogen Requirement of Crops: 15,517.60
Total Nitrogen Produced by Farm: 13,000.00
Nitrogen Balance for Crops: (2,517.60)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this B00ii9060414
facility.
2 of 8 B00101060289
Reception Area s Veclikations
Tract-Hydr-ant Irrigated Soil 1 st Crop Time to IstCrop IstCrop LbsNIAc Lbs N Total lbs N
Acreage Type_ Code Apply Yield lbs NfUnit Residual IAC Utilized
11 FIM II
MOM
3(a) of 8 1 B00119060415
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nftgen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this vvill definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time-smati-grain-is-ptanted-in-the-fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop
A Barley
B Hybrid Bermudagrass - Grazed
C Hybrid Bermudagrass - Hay
D Corn - Grain
E Corn - Silage
F Cotton
G Fescue - Grazed
H Fescue- Hay
I Oats
J Rye
K Small Grain - Grazed
L Small Grain - Hay
M Grain Sorghum
N Wheat
0 Soybean
P Pine Trees
Q Matua
Lbs. N utilized / unit yield
1.6 lbs N / bushel
50 lbs N I ton
50 lbs N /ton
1.25 lbs N / bushel
12 lbs N / ton
0. 12 lbs N / Ibs lint
50 lbs N /ton
50 lbs N /ton
1.3 lbs. N / bushel
2.4 lbs N / bushel
50 lbs N / acre
50 lbs N I acre
Z5 lbs N cwt
2.4 lbs N bushel
4.0 lbs. N bushel
40 lbs N acre / yr
50 lbs N I ton
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely Will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
BOOMOIBWIS
B00101060291
4 of 8
Department of Crop Science
College of Agriculture & Life Sciences
k�
Prairiegrass Manaqement
Also called Rescue Grass and "Matua"
Introduction
Prairiegrass (also called Rescuegrass or
Matua) is a Bramus species. It was
introduced to the USA about 150 years ago
from South America and can be found in
pastures, hay meadows, field edges and
along roadsides in many areas. It is
officially classified as Bromus wildenowii,
Kunth, but historically it has also been
called Bromus catharticus, Vahi, and
Bromus. unioloides, H.B.K_ It is often
referred to as "Matua grass". Actually
Matua is a "named variety" just as
Kentucky 31 is a named variety of tall
fescue and "Coastal" is a named variety of
hybrid bermudagrass. The variety
Grasslands Matua was the official name
given to it by the New Zealand Research
Division of AgResearch in 1973.
In the 1950's there was a local selection of
rescuegrass, which is very slightly
different, named Chapel Hill; it was
especially subject to the disease called
powdery mildew, which is still a problem in
some years and environmental conditions.
Plant Characteristics
Prairiegrass is cool -season, erect, bunch
grass that grows up to 3 feet tall when
seed heads are present. Prairiegrass
canopies are generally very dense from fall
through early spring, but become more
" open" during the summer. It is a
perennial plant, but most plants perform
like an annual in the Southeast USA. The
seedhead is an open, drooping panicle
with flat spikelets, each containing 6 to 12
florets (seeds). It will produce seedheads
,duri.,ig-ea-.h-regFowth-pef-iod-of-t-hree-t-o--
eight weeks from April through October.
The leaf sheaths are rolled in an oval
shape and are covered with many fine
hairs, especially in the basal area. ' The
sheaths are not as "flattened" as
orchardgrass or dallisgrass but are much
more fl2ftened than fescue. The leaves are
flat or slightly folded and are 1/4 to 112 inch
wide and may be up to 18 inches long. . -
The leaves often have a characteristic "M"
or W mark near the outer 1/3 of the leaf.
Leaf margins are smooth. Prairiegrass
does not have auricles, but the ligule is
long (1/4 inch), membranous, and fringed.
In the vegetative stage it -can be
distinguished from orchardgrass and
dallisgrass because of its hairy basal
sheath and the M imprint near the leaf tip.
It is distinguished from tall fescue, annual
ryegrass, and smallgrains by its hairy basal
sheath and flattened leaf sheath.
Prairiegrass, unlike tall fescue and
orchardgrass, will always produce
seedheads after three to six weeks of
regrowth. Fescue and orchardgrass will not
have seedheads after the spring growth is
harvested.
1300,i90604V
Possible Uses
reseeding was not allowed. Annual
Prairiegrass is highly palatable and may be
fertilizer rates and application times are
listed within each table, but ranged from
used for grazing, hay, or silage. Cattle,
150to225lbs/acre. Pirst year yields of
goats, horses, sheep, and wildlife will
prairiegrass were equal to tall fescue to as
graze it and potential animal performance
much as 1.6 times the fescue cultivars.
is good to excellent. In pasture mixtures
Yields in the second and third year were
containing fescue, orchardgrass, or
significantly reduced and was attributed to
bermudagrass cattle tend to select
lack of volunteer reseeding.
prairiegrass over the others.
Mixed stands with bermudagrass..
Adaptation and Performance
The annual yield of prairiegrass mixed with
Characteristics
bermuda or other warm season grasses
growing on adapted soils will not be
Soils... Prairiegrass is best adapted to well
additive of each species grown alone. In
drained soils, however it will grow well on
general, when bermuda is overseeded with
sandy loams and loamy or fine -textured
cool season grasses the yields of the
soils that are well drained. On soils where
respective components ofthe mixture can
L_
L?oth-fescue-and-prairiegrass-are-welI
h-e-reduced-by-1-0-50%-compared-to.-the
adapted, the yields of prairiegrass may be
respective crops grown alone in the same
similar to fescue or 50% greater than
soil and environmental conditions. The
fescue. On sandy, well drained to
extent of the reductions and the
excessively drained soils, prairiegrass may
-
subsequent yield of the mixture is strongly
yield 1.5 to 3 times more than tall fescue.
dependent on harvest and fertilizer timing
On wet or poorly drained soils, prairiegrass
management. However, a general guide is
yields may be equal to fescue yields and
that a mixture will have as much yield as
as much as 50% less than fescue yield. It
b,ermuda with possibility of 50% greater
is less productive than bahia and bermuda
yield than bermuda grown alone. Yield
on droughty soils, but better adapted than
may range from 4 to 8 tons/acre on
fescue, orchardgrass, or annual ryegra�s.
productive soils receiving adequate
Yield estimates for various soils may be
moisture, nutrients, and timely harvest
found at the following web site:
management
http://www.soil.ncsu.edu/nmo/
Realistic Yield Expectations... Annual
yields of pure prairiegrass stands usually
range from 3 to 5 tons dry matter per acre,
but may be higher when dense stands
receive favorable moisture and nutrients.
Pure stands of Prairiegrass ... There are
limited comparisons of pure stands of
prairiegrass with other species, especially
when the prairiegrass was allowed to
naturally reseed- The data in Tables 3, 4
5, and 6 at the end of this factsheet reveal
how it compares with other cool season
grasses in tests on Cecil-Appling soil
association without irrigation and when
There is limited information on mixtures of
prairiegrass and bermuda, but the results
from a 4-year experiment with fescue and
bermuda provides some insight. When an
established stand of bermuda was
overseeded with fescue in 7-inch rows tall
fescue made up about 60% of the yield in
year one and about 80% in year four. Over
the four year period the mixture yielded
about 1.2 times bermuda growing alone.
The mixture was fertilized with 50 lbs
N/acre on February 15, April 15, June 1,
and August 15 for annual total nitrogen (N)
application of 200 lbs/acre; the mixture was
harvested in mid -April, mid -May, and two
to three additional times during the
2
B00119060418
summer -autumn period (Chamblee and
Mueller. 1999 Technical Bulletin 315).
25
Seasonal growth pattern ... The seasonal
growth pattern for prairiegrass is similar to
tall fescue and annual ryegrass (Figure 1)
with more than half of the annual yield
produced in the March through June
period. During December through
February it produces slightly more than tall
fescue and annual ryegrass. Summer '
production of praidegrass seems to be
more productive than tall fescue and
orchardgrass when moisture is available.
5D
40
L 3D
20
10
0
Jan Feb Mar Apr N13y Jun Jly Aug Sep Oct Nov Dec
Tesme
:-SmsJ1g-an-Rye RyeWam-Am
Figure 1. Seasonal growth of tall fescue,
prairiegrass, cereal rye, and annual
ryegrass expressed as a percent of annual
production in each month.
Summer production is much less than
bermudagrass, crabgrass, sudangrass,
millet, bluestems, switchgrass, or
gamagrass. When mixed with bermuda
and compared to annual ryegrass or
smallgrain, it has a more uniform seasonal
production (Figure 2).
Nutrient composition.. -The chemical
composition and nutritive value of the
forage is strongly related to prior
fertilization, the stage of growth at time of
harvest or grazing and presence of disease
such as powdery mildew and head smut.
Nitrogen composition of plant tissue
appears to be more similar to ryegrass
than tall fescue or orchardgrass, therefore
Figure 2. Seasonal growth of prairiegrass,
cereal rye, and annual ryegrass mixtures
with bermudagrass expressed as a percent
of annual production in each month.
it may.E.ontain about 40 to 60 lb-s-N/ton-dr-y-
matter. When harvested at vegetative to
early heading stage of growth, prairiegrass
may range from 12 to 18 % crude protein
and 60 to 75 % TDN. The nutritive value of
prairiegrass stems and seedheads tends to
decline more slowly than other cool season
grasses, and animals tend to prefer
prairiegrass seedheads over those of other
cool season grasses. -
The phosphorous (P) and potassium (K)
composition in tissue is similar to other
grasses, however when high rates are
being applied to land, all grasses will take
up high amounts of K. The K composition
is usually similar to N composition in most
forage grasses. According to reports from
Pennsylvania, prairiegrass may contain
lower levels of certain trace elements such
as magnesium and iodine than other cool
season grasses
When grown in mixtures with
bermudagrass, the composition of the
mixture will be dependent upon botanical
composition. In general, quality of
bermuda will be lower than the
prairiegrass.
B00119060419
3
Disease... Prairiegrass will often be
infected with powdery mildew, especially
during the spring. You can minimize the
impact of this fungal disease by
immediately mowing or grazing the
affected growth to a 3 to 4 inch stubble.
Often the mildew is more pronounced on
prepared seedbed, followed by rolling with
a cultipacker has given satisfactory stands.
Seedling development and early growth
rates will be better from prepared
seedbeds compared to no -till planting into
sod, especially into bermudagrass sod.
old vegetation. Currently there are no
When planfing into sod, it is essential that
pesticides registered in the USA to control
the existing sod be less than 3 inches tall
this disease on forage crops.
with very little surface thatch that can
prevent seed contact with the soil. If sod
There is another fungal seed disease
planting into actively growing bermuda, it is
called "head smut" which is indicated by
necessary to temporarily stunt the
blackened seeds within the seed head
bermuda. with a herbicide or light cultivation
Seed that is fungicide treated before
to reduce competition for light and
planting is less likely to develop head smut.
moisture. This option adds a level of risk
into the survival of the bermuda, especially
Establishment
if late summer N and K management are
-out-of-balanm-or-an-insect-a4Crack-occurs.
Planting dates.. The optimum time to
Planting after the bermuda has been
piantits September, but it is possible to get
"frosted" or slowed due to cooi nights will
good stands from October and November
usually result in little growth of prairiegrass
plantings; its more risky to plant in
before spring.
November and March. Planting on a
prepared seedbed in early September will
Planting rates... Seeds are large (35,000
us0ally result in more fall growth than
to 50,000 seeds/lb), compared to tall '
planting later or planting into sod
fescue or rvearass (225 000 to 250 000'
Even though bermudagrass may not be
growing rapidly during September, the j,
evapotranspiration rate reduces available
soil moisture for young seedlings. To
minimize this effect, one can plant in
October when bermuda is not as
competitive. It is possible to plant into
bermuda sod in September if moisture is
not limiting or if bermuda top growth is
temporarily killed with a contact herbicide
such'as Gramoxone.
Planting depth... The optimum planting
depth is 1/4 to 1/2 inch. Many non -uniform
and sparse stands have resulted from
planting the seeds too deep.
Planting method... Drilling seeds to the
proper depth generally improves the odds
of obtaining good stands. However,
broadcast seeding onto completely
I R
seeds/lb) but seedling vigor is not
proportionally better. Plant 30 to 35
lbs/acre when drilling, or 35 to 40 when
broadcasting on surface and rolling. If
conditions such as planting date, soil
contact, depth, moisture are not optimum,
consider increasing seeding rates 50
percent.
Volunteer reseeding... Eventhough
prairiegrass is a perennial, it behaves as
an annual. To maintain productive stands
for several years it is necessary to manage
at least one growth cycle each year for
seed production and natural reseeding'
Seed -set may be allowed anytime from
May through August, however mid -summer
(June to August) seed production tends to
minimize the amount of loss in forage yield
and quality since A is a time when the plant
naturally grows less actively.
B00119060420
FAI
According to Rumball (the researcher who
developed Matua) ten mature seed heads/
yd 2 Will provide a reseeding rate of 50 to
.100 lbs/acre. Obtaining successful
volunteer stands will depend on seed
viability and control of competition from
other established grasses during the
September through October period.
Germinating seeds and developing
seedlings need to receive sunlight and
moisture to survive. If prairiegrass is being
grown with bermudagrass it is necessary to
graze or mow the bermuda to less than
three inches in September to minimize
competition. There is some advantage to
lightly disturbing the soil surface to
enhance soil:seed contact and to slow the
bermuda growth and evapotranspiration in
some years.
When prairiegrass seed -set is desired,
harvest or graze the crop after seeds have
fully formed and are brown and easy to
shatter as one walks through the field.
Usually it takes 40 to 50 days for new
growth to produce viable seeds, depending
on temperature and moisture. Seeds
produced in spring are usually larger and
more vigorous than those produced in late
summer, but seeds formed in the summer
should provide satisfactory stands. r
Fertilization
There are undocumented reports that
prairiegrass can utilize very high rates of N
(up to 800 lbs/acre), however the efficiency
of N recovery and yield responses indicate
much more moderate rates. When
considering a realistic yield expectation
(RYE) that can be expected in NC, it is
likely that such rates would result in
significant losses of N to the environment.
In controlled greenhouse trials in Texas,
'Matua' prairiegrass survived rates of N
greater than 1000 lbs/acre, however the N
recovery efficiencies were unacceptable
when annual N applications were above
250 to 400 lbs/acre. Nutrient uptake is
strongly related to yields and generally the
tissue will contain between 1.5 and 3% N,
depending on harvest frequency, yields
and nutrient application management.
Pra iriegrass, like- most other cool season
grasses, performs best when soil pH is
above 6.0 and P and K are medium or
higher.
Nitrogen application suggestions for
pure stands ...Prairiegrass responds to
high fertility, especially when moisture is
available. It should receive most of its N
during the February through May and
September through October months.
Table I the associated footnotes provide
guidelines on timing and rates of N
application. The annual level of N will
-depend-on-Reaiistic-Yield-Expectation,s
(RYE) for the sites. The guidelines
assume that satisfactory stands of the
crops are present..
Nitrogen Application suggestions for
mixtures of bermuda oversown with
Prairiegrass... Managing mixtures of
bermudagrass with oversown winter crops
such as prairiegrass, smallgrain, or
ryegrass can be a challenge. Table 2 and
the associated footnotes provide guidelines
for stands that are successfully established
during the autumn period. In the case of
prairiegrass and bermudagrass it is
expected that at least half of the winter
crop is from surviving plants from previous
year. Regardless of the level of
management, there will be situations
where the stands will not be sufficient to
produce at full capacity. The following
situations require an aitered N
management program.
B00119060421
. .1 , I Situation 1.
Situation 2.
On sites where prairiegrass was not
successfully established in the autumn
plantings, but the site was successfully
replanted with smaligrains in February.
When praidegrass stands are poor in
January, and it is evident that replanting
is needed, it is best to plant another
crop (cereal rye and / or oats) in
February rather than to replant the
prairiegrass. Prairiegrass plantings in
February and March will not provide
much growth potential before the
bermuda starts to grow. However, the
smallgrains can provide some nutrient
uptake.
On sites where neither the autumn
planted crop nor the February
replanting successful I y established
(assumes that the maximum allowable
PAN was applied at both planting
periods).
1 . Determine a new PAN rate for the
resulting'pure bermuda crop by
subtracting 50% of PAN applied
previous September through November
period and 100% of PAN applied during
the February replanting period from the
PAN rate for bermuda grown alone on
this site.
2. Application at replanting in Fqbb-rua 2. Most of this adjustment should come
-th--M5-r- -th--0--h-Mi— -ble
should not exceed 30 lbs plant Y—out of e cff ro g y all&Wa
available nitrogen (PAN) /acre for the PAN for bermuda.
February through April period. Situation 3.
3. Any of the original February through
April PAN not applied at "replanting"
can be applied in the May through
August period, not to exceed 60% of
original PAN for the period. An
example for a site with 300 lbs/acre of
annual PAN: Assume that BO lbs ,
PAN/acre was applied in the fall and 30
lbs PAN/acre at replanting in February;
This site could receive 180 lbs
PAN/acre (60% of 300) in the May
through August period.
On Sites where the previous autumn
planted crop did not successfully
establish and was not replanted the
subsequent February (assuming that
the maximum allowable PAN was
applied during the September through
November period and no PAN was
applied in February).
I . If there was an unsatisfactory stand of
winter crop in February and no
replanting was made, then determine a
new PAN rate for this site by
subtracting 50% of PAN applied the
previous September through November
period from the PAN rate for bermuda
grown alone on this site.
2- At least part of this PAN adjustment
should be taken from the March
through May period allowable PAN for
bermuda growing alone.
B00119060422
Table 1.. N application for cool season grasses (prairiegrass, tall fescue and
orchardgrass) grown alone.
p'W-lbS
SW_ NOV 1,6
Feb4%y 1-1
jUre_AUg4'5
Annual based
on. RYE
MaAnum
Residumal
WhAr-num
lbs
lbs
lbs
150
75
30
45
200
80
60
60
250
85
105
60
300
85
155
60
350
85
205
60
1 . Realistic Yield Expectation
2. If planting new stands, apply 50 to 70 lbs PAN/acre; it would be best to aDply some
of this in November after plants are growing actively. On established stands apply
5 -85-ibs-PA-N/acTe-depending-on�RYE-;f-site.--Cciri-��id6r-g-p-littiiig—if -56015-s-�AN—
in a period, and do not exceed 30 Ibs in November, preferably in early November.
Do not apply PAN in December through January unless did not apply allowable PAN
in the September through November, then consider up to 20 lbs/acre if less than 30
lbs was applied in early November. Before applying, consider signs of N deficiency
and soil water conditions.
3- Do not exceed 70 lbs PAN/acre in February. Ideally the February PAN should be
split about equally between first and last half of the month.
4. The amount of PAN applied during this period is dependent upon whether or not the
maximum amounts are used in the autumn and summer per�iods. PAN during this
period should not exceed 55-60% of annual PAN. Do not exceed 75 lbs PAN per
application or 75 lbs PAN within any 30-day period.
5. If it is necessary to apply PAN during this period do not exceed 30% of annual PAN
or about 60 lbs/acre. Do not exceed 30 lbs PAN/acre per 30 day period, especially
during June and July. Applying PAN during June and July is advisable only if soil
moisture is sufficient to allow reasonable plant growth. If little crop growth has
occurred since last application of PAN, do not apply additional PAN, during the
period
6. Prairiegrass (Matua) may use slightly more N in the summer than fescue and
orchardgrass.
7. In Piedmont this date range is about two weeks earlier.
B00119060423
Table 2. N application for bermudagrass overseeded with winter crops of
prairiegrass "matua", smallgrains, and annual ryegrass (assumes
successful stands established from September to October 20 plantings
or volunteer reseeding.
rPAN,.."lb
S ept-N OV 2
1,4
Feb -April
May -Aug 5,6
AnnuaU_ba.sed
on; --RYE.:'..
6�-
Maximum
lbs
Maximum
lbs
Residual
lbs
150
50
50
50
200
60
80
60
250
70
100
80
300
80
120
100
350
80
125
145
400
80
125
195
450
80
125
245
500
80
125�
295
Realistic Yield Expectation
2. Apply 50 to 80 lbs PAN/acre in the September through November period. Do not
exceed 30 lbs in November and preferably in early November. Consider splitting
PAN if >60 lbs to be applied in the September through November period.
On sites where prairiegrass in the mixture is more than one year of age, and it
makes up more than 50% of the soil cover in October, one could increase the fall
PAN by 15%. However, this should ndt increase the annual PAN level.
I
Strive not to apply PAN during the December through January period. However if
the allowable PAN for September through November was not applied and less than
30 lbs PAN was applied in early NoveTber, one could consider applying up to 20 lbs
PAN/acre during December if the plarits are nutrient deficient. This assumes
satisfactory stand of actively growing winter crop and satisfactory soil moisture
conditions.
3. Do not exceed 60 lbs PAN in February, preferably not more than 30 lbs in early
February.
4. Do not exceed 125 lbs PAN or about 40% of annual PAN in the February through
April period.
5. In the May through August period apply a minimum of 50 lbs PAN/acre but not more
than 55 to 60% of annual PAN. The amount applied during this period will depend
on whether or not the maximums were applied previous periods.
6. Do not exceed 75 lbs PAN/acre in any 30 day period during the May through August
period.
BOOII9060424
Harvest Management
Hay.or silage Prairiegrass should be
cut in the late boot to early heading
stage to provide rapid regrowth and
relatively high forage nutritive value. It
should be cut leaving a 3 to 4-inch
stubble because the lower stem base
contains the energy for regrowth. New
tiller buds are also located just above
persist at this grazing pressure. What
often happens is that the bermuda is
slightly advanced in age and stem
content by the time prairiegrass is ready
to graze; this can negatively impact
animal performance and utilization
efficiency.
Summary Precautions
the soil surface in the stem base. The 3
Many factors can impact the productivity
to 4-inch stubble is essential during the
and persistence of pure stands or
summer months (June -August).
mixtures of prairiegrass. The manager is
responsible for ensuring that crop
Maintaining a mixture of prairiegrass
performance meets the nutrient uptake
and bermudagrass will depend on the
goals for the site. Successful stands
timing of N applications, harvest
involve careful consideration of the
sChedules, and the harvest height.
following factors: moisture variation,
-M anaging-the- ii- ixtu re-req umif-es-faveri-rig
emperature-variation,—timing-of -nutrient
the prairiegrass cutting or grazing
applications, balance of applied
height, since it is much less tolerant of
nutrients, amount of applied nutrients,
close cutting than bermuda.
disease, insect feeding, cutting times,
cutting heights, and soil characteristics.
Minimize the shading effects on the
A good record log of management
emerging spring bermuda growth in
activities and observations can be
April by harvesting prairiegrass at boot
valuable in solving problems and
to first signs of head emergence during
documenting efficiency of the system.
April and again in May. During the
summer, prairiegrass stands are usually
ds open" enough that bermuda does nit
receive significant shading.
Grazing... When prairiegrass reaches a
height of 8 to 12 inches it is best to
graze to a stubble height of 3 to 4
inches. To minimize trampling and
Uspotty" grazing, consider using all of the
available forage in a paddock within 1 to
3 days. Depending on the temperature
and soil moisture Prairiegrass may be
ready to regraze every 21 (early spring)
to 45+ days (summer and winter).
Grazing a mixture of prairiegrass and
bermuda during the summer months
presents a challenge; bermuda quality is
best when it is grazed between 2 and 8
inches height, but prairiegrass will not
Management requirements for
praidegrass are much higher than for
other cool season grasses grown in the
Southeastern USA. Maintaining pure
stands or mixtures with bermudagrass
will require managers to pay close
attention to favoring prairiegrass.
Maximizing the yield of prairiegrass in
mixture with bermudagrass will result in
a 10 to 50% reduction of the bermuda
component when compared to growing
bermuda alone. Treating prairiegrass or
mixtures with it with high summer N
rates and close cutting or grazing
heights, without regard to reseeding will
most likely result in almost complete
loss of stands in a single year.
B00119060425
growing on Cecil-Appling Soil Association. Raleigh, N.C. Forage Variety
Test #217
Cultivars/Species
1985
1 1986
tonslacre
Forage r/Triumph/Ken hy Tall Fescue
2.2
2.6
Kentucky 31 Tall Fescue
1.8
2.3
Bellgrade/]SI-79-1 Prairiegrass
3.6
2.0
Tetralite/Bison Perennial ryegrass
2.8
2.3
Hallmark Orchardgrass
1.5
-1-2.1
Planted in 9-inch rows Oct. 23, 1984. pH=6.5; PI=59; KI=60;
Fertilizer applied: at planting ... 50-50-100; 75N on Feb 25,1985; 5ON on May 13; 75N on Aug 8, 1985;
75N on April 9,1986 and Aug 14 1986.
Harvested on April 2, May 13, July 8, Aug 9, Nov 6, 1985. Harvested May 1, Jun 18,1986; no fall
1986 growth due to drought.
Table 4. Annual dry matter yields (tons/acre) of several grasses for three seasons
growing on Cecil-Appling Soil Association. Raleigh, N.C. Forage Variety
Test 4239-241 (These tests were planted in adjacent blocks).
Cultivars/Species
1991
1 19192
1 1993
tons/acre
Tdumph/Cajun/Forager/Cattle Club Tall Fescue
4.7
3.5
3.5
Kentucky 31 Fescue 1
4.4
3.2
3.5
Boone/Halimark/Benchmark/Shiloh Orchardgrass
3.1
3.5
11.4
2.2
Tetra] ite/Bison/S u per NU1 Perennial Ryegrass
3.7
2. 3
2.2
Puna Chicory
4.4
3.2
Matua Prairiegrass
4.8
3.2
2.0
Planted in 9-inch rows on Sept. 10, 1990. pH= 5.6-6.2; PI=56-142; KI=32-81;
Fertilizer applied: 2tplanting ... 50-50-50; 75N on Feb. 28 and Aug 27, 1991; 75-50-50 on Feb 4, 1992;
75N on Sept. 9,1992; 75-50-50 on Feb. 16,1993; 75N on Aug 19,1993.
Matua harvested on Oct., 1990, Mar., 1991, Apr., May, Aug., Oct., 1991.
B00iJ9060426
I 4%LjJW U. /Annuai ary matter yields (tonslacre) of several grasses for three seasons
rowing on Cecil-Appling Soil Association. Raleiqh, N.C. Fo age Variety Test #228.
Cultivars/Species
1988 ]
1989
11990
tons/acre
Cajun[Triumph/Forager Tall Fescue
4.7
3.9
4.2 1
Kentucky 31 Tall Fescue
4.5
3.7
4.0
Shiloh/Boone/Hallmark Orchardgrass
4.6
3.5
3.4
Tetra I ite/B ison/C itad el/Bastion Perennial Ryegrass (no growth
to harvest after June 7, 1990)
5.3
I
2.7
2.7
Matua/Bellgrade Prairiegrass- no growth after June 7,1990
1 --t-6.4
13.2
.1
Planted in 9-inch rows Sept. 24, 19137. Soil test at planting: pH= 6.4; PI=78; KI=52;
Fertilizer applied: at planting...40-80-80; 75N on March 7, 1988 and Aug 18, 1988; 75N on March 7,1989
and Sept 4,1989 and 50 N on Oct 11, 1989; 75N on March 14 and Sept 14, 1990.
Harvested in 1988 on Mar 31, May 2, May 31, July 28, Sep 27.
Table 6. Annual Dry matter yields of several grasses for one season growing on
Cecil-Appling Soil Association. Raleigh, NC. Forage Variety Test# 262.
1996-97.
-Gultivar/Soecies
-----l.'9 9
tons/Acre
Highest yielding Annual Ryegrass Line
3.9
Marsha II/Jackson (avg.)
3.7
Matua Praidegrass
3.1
Stocker Bromegrass
3.0
LSD
0.4
I Planted in 9-inch rows Sept. 24,1987. 75 lbs N/acre at planting and on March 7. 1997.
Total DM from five harvests starting February 25 and ending June 19, 1997.
f
Forage Fact 01-2001, v. 081301
Prepared by -
James T. Green, Jr. , Noah' R- Ranells and J. Paul Mueller
Crop Science Dept.
Sources used in preparing this document:
Prairie grass. hftp://for@ges.orst.edu/main.cfm?Page[D-165 by D.B. Hannaway et al.
Prairie grass. hftp://www.cas.psu.edu/docs/casdeptlagronomy/forage/docs/species/prairie.htmi by Marvin Hall
and Jerry Jung. Penn. State Univ.
Matua rescuegrass. By R. L Dalrymple. Noble Foundation.
Personal communications with V.G. Allen, Texas Tech Univ.
Personal communications with Bill Rumball. AgResearch, New Ze2land.
NCSTATE UNWERSITY
A&T STATE UNlIV`EPtSrTY
COOPERATIVE
EXTENSION
Hfpw, P,.pk P., Ka*Widg, t. IN.,*
Collagc ofA-riculture and Life Sciences, NC State University
School ufAgniculturc und Environmental and Allied Sciences,
NC A&T State Univmi ty
Distributed in furtherance of the Arts of Congress of May a and June 30, 1914. Employment and program opportunities are offered to all people regardless of race,
color, national origin, sex. age, or disability. North Carolina Slate University. North Carolina A&T State University, U.S. Departmenj of Agriculture, and local
governments cooperating.
11 BOOIJ9060427
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications PAN/yr/animal Farm TotaVE
Farrow to Wean 0.84
2000 FarTow to Feeder 1 2000
Farrow to Finish 4.1
Wean to Feeder 0,072
Feeder to Finish 0,36
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 2000 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
-----Ifydu—rdttfoveFtti6-slLfdgeFevery-5-years7you-�Mll-have-appro)dmately-100O0-poun,ds-of piant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 80 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids, The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
*This is the maximum application amount allowed for the soil assuming the amount .
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 8
B001 19060428
BOOIOJ060292
Application Rate Guide
The follovving is provided as a guide for establishing application rates and amounts.
Soil
Application Rate
Application Amount
Tract
Hydrant
Type
Crop
in/hr
inches
1848
1
BnB
C
0.75
1
1848
2
BnB
C
0.75
1
1848
3A
BnB
C
0.75
1
1848
3B
BnB
C
0.75
1
1848
4A
BnB
C
0.75
1
1848
4B
BnB
C
0.75
1
1848
5A
AuB
C
0.6
1
1848
5B
AuB
C
0.6
1
1848
6A
AuB
C
U
1
1848
6B
AuB
C
0.6
1
Booli9060429
B00101060293
6 of 8
Additional Comments:
This plan revised to show acres by hydrant. Acres shown are from GPS
generated map.
B00119060430
7 of 8 BOOJO1060294
NUTRIENT MANAGEMENT PLAN CERTIFICATION
Name of Farm: BOC #12
Owner. Brown's of Carolina
Manager. Glenn Davis
Owner/Manager Agreement:
Itwe understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. Itwe know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
llwe-understand-that-f-must-own-or-have-access-to-equipment,-primaiily-kdgation.equipment,—
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner:
Signature:
Brown's of Carolina
Name of Manager (if different from owner)
Signature:
Glenn Davis
1�,2 -,2 T -00
:,I -,�2 �,- 6 6
Name of Technical Specialist:
M. Kevin Weston
Affiliation:
Brown's of Carolina
Address:
785 Hwy 24 East, PO Box 487
Warsaw, NC 28398
Telephone:
(910) 296-1800
Signature:
B00119060431
8 of 8
B00101060295
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7,0641 .1 JY 04101:� /70L
Ps Form 3811, juiy 1999 Domestic Hatum Receipt 102595-GO-M-0952
01/-16/2001 08:38 919-733-0059 NON -DISCHARGE COMP PAGE 02
IncidenE in buplin Cotuity (KENANSVILLE) on 01/15/20U] 06:18:5%tW]49.168.212.17/EM-livc/EMRcpurt.N ... 522e7ag%3 6525690008012500penDocurm
NC Division of Emergency Management
Emergency Report Form
�Taken by: L Dunn �! I Date Reported: 01 /15/2001 I[Time Reported, 05-15 PM
. ......... ... .................. ... ------------------ -
F&;te OccurrW 01115/2001 �[Tlilrne Occurred: 04;00 AM
FReported by. Kevin weston Browns of Carolina -296-1800
..........
1tv; KENANSVILLE IFEM Area: _E_ 4
FC-Ounty. Duplin
Ither Event:
Event Name:
FNF Event:
FNF Type:
FNF Class:
Fire Event:
OTHER EVENT: Animal Waste
'""'L .... ........ .... . ........ ...
EVENTTYPE
Chemical Event:
Chem. Class:
N/A
Chem. Mode:
N/A
,lComplaint:
Event:
Event Description:. Repoting party advises a hoghouse feeder malfunctioned and clogged the dump line for the
lagoon. Approx 800 gallons of sewage spilled into a nearby brancg, area was damed flushed and pumped several
times.
jDeaths: ries:
44ju
.. ...... .....
Responsible Party: Same as above , PIRP Phone:
[Point Of Contact: Same as above hone:
..... ...... .. ---------- ------
Event Location: SR-1 900 / >-- ,e�
Latitude (decimal degrees ) (NC inland range is 33.840 - 36-588 degrees. Values outside these parameters may
be used.)
Longitude (decimal degrees) (NC inland range is 75-460 - 84-322 degrees. Values outside these parameters.may
be used.)
USFS Block-Scluare-Point System: Block, Square= Point=
��st. No
NOTIFICATIONS
Y=On Scene A=Advised
COUNTY AGENCIES
th: iFsewer: iF� RK:
:PD:. I.CHeal
4MC_ .......... ... ........ ............ ..... . ............................ . ..
Other Local Agencies;
STATE AGENCIES
71DRP-
J��p�lqp. lEnv. Mgt: A Tyy!!�T771 --- - -------- ---- - 'IDMV:
Other State or Federal Agencies:
Notes: DWO 1745
I of 2 1/16/018:29 AM
31-4oi
,:I
26 2001
January 19, 2001
7ATN6 20101
Y.-
Rick Shiver
Water Quality Regional Supervisor
N.C. Dept. of Environment and Natural Resources
127 North Cardinal Drive
Wilmington, NC 29405
Dear Mr. Shiver,
This letter is to notify DWQ of the discharge that occurred at BOC # 12 on Monday, January 15,
2001 around 4:30 AM.
This discharge occurred after a feed spill inside the nursery building caused a blockage in the
discharge line from the building to the lagoon. As the flush tank continued to flush, the flush
water backed up in the building until it started running out the door. The farm manager arrived at
the farm around 4.00 AM and noticed the problem around 4:30 AM. She immediately shut off
the recycle pump that supplies water to the flush tank and capped a nearby storin water drain
outside the building. Most of the water was contained in the building and outside the building at
the drain inlet, however some water was discharged through the drain before it could be capped.
Based on the amount contained in the building, the number of flushes that occurred and the
amount contained at the drain inlet, it is estimated that approximately 700-800 gallons of
wastewater actually escaped through the drain. The drain outlet empties near the edge of the field
and from this point the water flowed into a wooded area and finally into a small intertnittent
ditch that leads to Maxwell Creek. Brown's of Carolina staff were able to stop the flow in the
ditch before it left the farm by placing earthen dams in the ditch. Once the wastewater was
contained, pumps were used to pump the wastewater and the existing freshwater out of the ditch
and into the lagoon. As the water was pumped out of the ditch, freshwater from upstream was
allowed to flow through the ditch to flush any remaining wastewater out and this was pumped to
the lagoon as well. This flush and pump method was done several times until the remaining
water in the ditch appeared clear. DWQ was notified Monday afternoon, and Stonewall Mathis
from the Wilmington Regional Office called and asked about the situation on Tuesday morning,
January 16, 2001. The recovery of this wastewater was difficult and time consuming, as the
wastewater mixed with the existing freshwater in the ditch. The dams were removed from the
ditch around 5:00 PM Monday.
To ensure that this problem does not recur, a timer has been installed on the recycle pump to
allow pumping to the flush tanks only from 6:00 AM to 6:00 PM. This will ensure that most of
the flushing occurs while someone is on site and that only one or two flushes could occur after
BROWN'S OF CAROLINA, INC.
785HWY24EAST - P.0,BOX487 - WARSAW, N.C. 28398 - PHONE (910) 296-1800
the farm staff has left. The buildings can contain several flushes before any water would run out
of them.
It is unfortunate that this incident occurred; however everything possible to contain and recover
the wastewater was done, thus minimizing any potential impact to the environment. With this in
mind, much consideration is warranted prior to the issuance of a Notice.
Thank you for your consideration in this matter. If you have any questions regarding this matter,
please call me at (910) 296-1800 ext. 238.
Sincerely,
Kevin Weston
Environmental Compliance
Manager
CC: Greg Brown
Gus Simmons
a
Jim
M
775`7
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Brown's of Carolina Farm 4 12, Facility Number 31-401 Narrative
I spoke with Kevin Weston by telephone around 9:50 am on 1/16/2001 about the incident at the
referenced facility which occurred on 1/15/2001. Mr. Weston advised that a feed line had
somehow dumped feed into the house. The spilled feed clogged the drainage line from the house
to the lagoon. Waste then flowed out of the house. Mr. Weston indicated that most of the spilled
waste was contained around the area of the houses. Mr. Weston indicated that an estimated 800
gallons of waste had made its way into a nearby branch. Mr. Weston said that they were able to
head the waste off and darn the branch. They then pumped the branch, flushed, and repumped
several times to reclaim the waste.
Stonewall Mathis
1/16/2001
6��
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COMPLETE THIS SECTION ON DELIVERY
A_ Received by (Please Print cleaHy) I 13� Da 5 of Delyeiv
-b .-ZL- j)L,, � �/�C)
Mi7a _
d. SignaCre
X kjd�'�j
0 Addressee i
D. :s deliv�Oddress different from item 1? 11 Yes
f YES, enter delivery address below: El No
3. Service Type
W-�fied Mail 0 Express Mail
11 Registered 0 Return Receipt for Merchandise
0 Insured Mail 0 C.O.D.
4. Restricted Delivery? (Extra Fee) 0 Yes
2. Article Number (Copy fmm s&vice label)
7,90,,01 L ! e)4eho � ' 1 M - fl
Ps Form 3811, juiy 1999 Domestic Return Receipt 102595-DO-M .0952
.1
MAR-211C,FRI 4:50 PM BROWN S
FAX NO. 9102961675 P. 2
-To -_ DEHNR-- Wilmington Region -
From: BrowrYs of Carolina, Inc.
Subject: Lagoon Levels Update
March 24,2000
The following lagoons were less than 19" as of March 24, 2000.
Fann # 17F
17N
Farm # 17S
165
Farm # 34
16
Farm # 12
117'
Please call if you,vAsh to
discuss these lagoons or the actions underway to alleviate
these high levels.
Jimmy Vinson 910-2W1800 (Office) 910-2904469 (Mobile)
Glenn Davis 910-296-1800 (Office) M-290-0366 (Mobile)
MAR-22-01 THU 05:59 PH BROWN'S OF CAROLINA! FAX NO. 2961333 P. 10
PLi!%N OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACII-ITIES
30 DAY DRAW DOWN PERIOD
1. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE
1. Stiucture Narnelldentifier (ID),- 1130C#12
2. CL!,-r011t liquid volume in 25 yr./24 hr. stofm storage & structural freeboard
i. current liquid level according to marker 17.01inches
b. designed 25 yr./24 hr- storm & structural freeboard 119.51inches
c. line b - line a (inches in red zone) 2.5 inches
d. top of dike surface area according to design
(area at below structural freeboard elevation) 173 ft'
e. line c/12 x line d x 7.48 gallons/fe 269998 gallons
3. Projected vol;ime of waste liquid produced during draw down period
f. tornporaiy storage period according to structural design 16 days
3
g. volume of waste produced according to structural design 254951 ft
h. current herd certified hefd #1 20001
actual waste produced = Eurrent heLd # x line g
certified herd #
1. volume of wash water according to Structural design
j. excess rainfall over evaporation according to design
k. (lines h + i + j) x 7.48 x 30 days/line t--
4. Total PAN to be land applied during draw down period
1. CuTrerit waste analysis dated 1/17/011
m- ((lines e + k)/1 000) x line I =
REPEAT -SECY10N I FOR EACH WASTE STRUCTURE ON SITE.
(Click ons the next Srructcire tab shown below)
254951 ft'
ft3
10472 W
448392 gallons
[-1.9�lbs/11000 gal.
1364.9 lbs. PAN
PoA (30 Dny) 2121100
MAR-22-01 THU 05:59 PM BROWN'S OF CAROLINA! FAX NO. 2961333
11. TOTAL P�73UNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24
HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY
1. S!alcturr ID: SOC #12 line rn = 1364.9 lb PAN
2. Structun, ID:
3. SIFQC'tUr�� ID:
4. Smicftrr.� 10,
5. Structur,,% ID;
G. Structuro, ID:
line m =
lb PAN
line rn =
lb PAN
line rn =
lb PAN
line m =
1b PAN
line ni =
lb PAN.
n. lines 1 +2+3+4+5+6= 1364.9 lb PAN
Ill. TOTAL PAN ShLANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN
PERIOD. DO NOT LIST FIELDS To WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD-
0, tract �F
P. field #
q. crop
r. acres
s. remaining IRR-
2 PAN balance
(Ibhdcre)
L TOTAL PAN
BALANCE FOR
FIELD (tbs.)
caltimn r x s
u.rippil'CationvAndowl
184 8
1
Matua
7.15
115.00
822.3
Sept -Apr
2
Matua
1.98
115.00
227.7
Sept-Aer
1648
3A
Matua
2.27
115.00
261.1
SepL-Apr
fz__4P,______RffMatLj3
3.58
115,00
4111.7
Sept -Apr
1848
4A
—
klatua
2.92
115.00
335.8
Sept -Apr
1848
49
Matua
1.64
115.00
188.6
Sept -Apr
'State CUrrent crop ending application date or next crop application beginning date for available
rc7ccivinq crops dUring 30 day draw down pe6od-
v. Total PAN available for all fields (sum of column 0 2247.1 1b. PAN
IV. FACILITY'S PaP, OVERALL PAN UALANCE
w. Total PAN to be land applied (line n from section 11) =
1364.9 1b. PAN
POA (30 Day) 2/21/00
APR-26-2001 THU 11:23 AM BROWN'SOFOAROLINA 9102966166
7B5* Hwy 24 East
PO Su,07
Wamw, NC MS&007
BROWN'S"\
j����OF GAROLINA�
910-296-6166 - Fax
Fewix
To. DWO — Wilrnington Franv Kevin We!Aon
IF= 910-350-2004 Pages. I
Phone., Datez 04/26/01
Rw. Lagoon Levels Update ceg
P. 01
31-+01
0 Urgent 0 For Review 0 Please Comment 13 Please Reply 0 Please Recycle
0 Comments.
-Me following lagoons are no longer within the 19' of freeboard:
Farm # 35
out since 4/7/01
Farm # 03
Out -,UICe 447/01
Fan't) # 12
OUt SillCe 4/7/01
FarnI # SH
out 94ICe 4�7/01
Farm * 17F
out since 4/7/01
Fcarni # 17S
out since. 4/7/01
I
1%
MAR-22-2001 THU 09:53 AM
Fzoix
BROWN'SOFOAROLINA
E I - q01
BROWN'S�
OF CAROLINA
-4 N�
To# A—A-11 k -) - \— - -�Y --.,
., Frond
Few Page=
phonu Data
Ro
9102966166
785 Hwy 24 Eaat
PC Box 467
Warjaw, NC 2=44W
91 0-29P aW
14=4171-8326
DMM"IW—Fax
P. 01
.00�
0 Urgent C3 For Raview 0 Pleas Comment a Please Reply 0 Pleamo Recycle
0 0"Umeaft.
March 21, 2001
Subject : Lagoon Levels Update
The followling lagoons are within the 19" of freeboard as of March 21. 2001.
Farm # 35 17n
Farm # 03 17"
Farm # 12 17"
Farm # SH 16"
Farm # 17F 15"
Farm # 17S 16"
Gus Simmons 910-296-1800 (Office)
Glenn Davis 910-29& 1800 (Offics) 910-290-0366 (Mobile)
Kevin Weston 910-296-1600 (Office)
.MAR-22-01 THU 05:59 PM BROWN'S OF CAROLINA! FAX NO. 2961333 P. 09
PLAN OF Ac-ir[ON (PoA) FOR HIGH FREEBOARD AT ANIMAL. FACILITIES
Facility Number. 31 171-01
Facility
Name:--- 1-11Y1 7"
County: Z>L4 ?4. 0 ^;
CertJficd Operator Name: P14 Wj 0 74- Operator
1. Current liquid IQYel(s) in inches as measured from the current liquid.level In the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to -the bottom of the spillway for lagoons with spillways.
Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6
Lagoon Namedideniffier (I D); 9/Z
Spillway Cfes or No): N —
Level (inches): /7
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures,
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within
acceptable ranges.
Liquid level is vAthin the 25 year 24 hour storm elevations for one or more structures. A 30 day
Plan of Action is attached, Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to
purnped and hauled is reflected in section III tables. Included within this plan is a list of the
prcpasad sites with related facility number(s), number acres and receiving crop information.
Contact and secure approval from the Divislon of Water Quality prior to transfer of waste
toa. site not covered in the facility's certified anirnal waste management plan.
Operation will be partially or fully depopulated.
a?fach a complete schedule v&h corresponding animal units and dates for depopulation
if animals are to be moved to another permitted facility, provide facility number, lagoon
fre,aboard levels and herd population for the receiving facility
3, Earliest possiblE) date to begin land application of waste: T/-7- �1/11 /
I hereby ceftify that I have reviewed the information Iiisted above and included within the aftached Plan
of Action, and to the best of my knowledge and ability, the Information is accurate and correct.
Phone: .914- M
Fa-:Jlity Owner/Manager (print)
o�"C_ z";, Data: -712 ��o
1�_a_cility Owner/Manager (signature)
PoA Cover V Ige V21)00
MAR-22-01 THU 06:00 PM BROWN'S OF CAROLMAt FAX NO, 2961333 P. 12
x. Crop's remaining PAN balance (line v from section 111) 2247.11to. PAN
y. C)verall PAN balance (w - x) = .1382 Iti. PAN
Line y Must �.how as a dericit. If line y does not show as a deficit ist course of action here including pump and
haul. depOPLI!ation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN
bascd on new information. It new fields are to be included as Rn option for loweriing lagoon level, add these
Velds to the PAN balance table and Tecalculate the overall PAN balance, If animal waste is to be hauled to
ancther porn'ii&A facility, provide information regarding the herd population and lagoon freeboard levels at the
N[A!jRA V ,
LCU — —
Irrigalion onto oxist r
availabl�! for purnpin,
POA (30 Day) 2121/00
%N A 7F-4�9
Michael F. Easley
Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Kerr T. Stevens, Director
Division of Water Quality
March 14, 2001
CERTIFIED MAIL # 7000 2870 0000 1709 624' )
RETURN RECEIPT REOUESTED
Mr. Gus Simmons
Brown's of Carolina, Inc.
PO Box 487
Warsaw, NC 28398
Subject: Notice of Violation
Farm #12
Facility Number: 3.1 -401
Duplin County
Dear Mr. Simmons:,
This is to notify -Brown's of Carolina, Inc. of a violation of North Carolina General
Statute 143-215. 1.
On January 15, 2001, Mr. Kevin Weston of Brown's of Carolina, Inc. reported that earlier
that same morning animal waste had discharged from the referenced facility into an unnamed
tributary of Maxwell Creek. Maxwell Creek is class C Swamp waters of the State in the Cape
Fear River B6sin. This is a violation of N.C.G.S. 143-215.1 which requires that no person shall
make an outlet into the waters of the State without having obtained and abided by the appropriate
permit.
I am in receipt of Mr. Weston's January 19, 2001 letter in which he outlines the
mitigation efforts and corrective actions which have been taken to address the noted violation.
Be advised that the Division of Water Quality may take further action in these matters
including assessment of civil penalties, injunctive relief, and permit revocation.
Z>
Wilmington Regional Office
127 Cardinal Drive Extension Phone: (910) 395-3900
Wilmington, NC 284015-3845 Fax-. (910) 350-2004
0 10 , %%
Gus Simmons
March 14. 2001
Page Two
If you have any questions concerning this matter, please do not hesitate to call Mr.
Stonewall Mathis at 910-395-3900 ext. 203.
Sincerely,
Rick Shiver
Water Quality Regional Supervisor
cc: Billy Houston, Duplin County Soil and Water Conservation
Ronnie Kennedy, Duplin County Health Department
Patrick Fussell, DSWC-WiRO
DWQ Non -Discharge Compliance/Enforcement Unit
S:\WQS\ANIMALS\DUPLMOOI\31-401nov
01/19/2eOl 08:38 919-733-0059
Steve LeWis.
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
(919) 733-5083 ext. 539
(919) 733-0059 (fax)
IOM
NON -DISCHARGE COMP
PAGE 0 1
A&14
NCDENR
NORTH CAROLINA DEPARTMENT OP
EwRoNmEtfr AND NAYuRA�. RESOURCES
To: Stoney Mathis From: Steve Lewis
Fam Pages; 1
Phone; Date: 01/16/01
Re: CC:
0 Urgent O'For Review (3 Pleame Comment 0 PleEme Reply El Please ROCYCAS
FYI
JAN-19-2001 FRI 12:16 PM BROWN'SOFCAROLINA 9102966166
V -901
P. 01
BROWN'
OF CAROLINA
Fc4ptx
T,m YNa�-VI\ -fz�� From �
Fam
Phi 8 ado
Rm eel
?W Hwy 24 Eag
PO Scw 487
WVWGaw. NC, 28304-M7
01 0-2M41 66 - Fax
0 Urgent D For ReWsw C3 Please Conanout (3 Floom Reply 0 Please Roaycle
a conunento
4, -
JAN-19-2001 FRI 12:16 PH
BROWN'SOFCAROLINA 9102966166
P. 02
January 19, 2001
gROW ?4 -P S
RFRO'LINA
Rick Shiver
Water Quality Regional Supervisor
N.C. Dept. of Environment and Natural Resources
127 North Cardinal Drive
Wilmington, NC 28405
Dear Mr. Shiver,
This letter is to notify DWQ of the discharge that occurred at BOC # 12 on Monday, January 15,
2001 around 4:3 0 AM.
This discharge occurred after a feed spill inside the nursery building caused a blockage in the
discharge line from the building to the lagoon. As the flush tardc continued to flush, the flush
water'backed up in the building until it started running out the door, The farm manager arrived at
the farm around 4:00 AM and noticed the problem around 4-30 AK She immediately shut off
the recycle pump that supplies water to the flush tank and capped a nearby storm water drain
outside the building. Most of the water was contained in the building and outside the building at
the drain inlet, however some water was discharged through the drain before it could be capped.
Based on the amount contained in the building, the number of flushes that occurred and the
amount contained at the drain inlet, it is estimated that approximately 700-800 gallons of
wastewater actually escaped through the drain. The drain outlet empties near the edge of the field
and from this point the water flowed into a wooded area and finally into a small intermittent
ditch that leads to Maxwell Creek. Brown's of Carolina staff were able to stop the flow in the
ditch before it left the farm by placing earthen darns in the ditch, Once the wastewater was
contained, pumps were used to pump the wastewater and the existing freshwater out of the ditch
and into the lagoon. As the water was pumped out of the ditch, freshwater from upstream was
allowed to flow through the ditch to flush any remaining wastewater out and this was pumped to
the lagoon as well. This flush and pump method was done several times until the remaining
water in the ditch appeared clear. DWQ was notified Monday afternoon, and Stonewall Mathis
ftom the Wilmington Regional Office called and asked about the situation on Tuesday morning,
January 16, 2001. The recovery of this wastewater was difficult and time consuming, as the
wastewater mixed with the existing freshwater in the ditch. The dams were removed from the
ditch around 5 - 00 PM Monday.
To ensure that this problem does not recur, a timer has been installed on the recycle pump to
allow pumping to the flush tanks only from 6-.00 AM to 6:00 PM. This will ensure that most of
the flushing occurs while someone is on site and that only one or two flushes could occur Aer
BROWN'S OF CAROLINA. INC.
79SHWY24EAST - P,O�BOX487 - WARSAW. N.C. 28398 - PHONrt(9i0)298-1800
JAN-19-2001-FRI 12:17 PH BROWN'SOFCAROLINA 9102966166 P. 03
the farm staff has left. The buildings can contain several flushes before anY water would run out
of them.
It is unfortunate that this incident occurred, however everything possible to contain and recover
the wastewater was done, thus minimizing any potential impact to the environment. With this in
mind, much consideration is warranted prior to the issuance of a Notice.
Thank you for your consideration in this matter. If you have any questions regarding this matter,
pl ease cal I me at (9 10) 296-1800 -ext. 23 8.
Sincerely,
"'� 4"I-�
Kevin Weston
Environmental Compliance
Manager
CC: Greg Brown
Clus Simmons
State of,North Carolina
Department of Environment
and Natural Resources
Division of 'A'ater Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretan,
Kerr T. Stevens, Director
Mr. Gus Simmons
Brown's of Carolina. Inc.
PO Box 487
Warsaw, NC 28398
Dear Mr. Simmons:
September 11, 2000
Sub�ject: Notice of Violation
Farm # I)
Facility Number: 3 1-401
Duplin County
I
NO.Pt
ML
NCDENR
NOP'TH CAROL-INA DERARTMENT OF
ENVIRONMENT AND NArURAL- REsouRcE7s
This is to notify Brown's of Carolina. Inc., who holds Certificate of Coverage
AWS3 10401 under Swine Waste General Permit AWG 100000 issued pursuant to North Carolina
General Statute 1433-215.1, of violations of the General Permit.
On AuQust 2' ), 2000, Mr. Stonewall Mathis of the Wilmington Regional Office of the
Division of Water Qualit� 7 inspected your animal operation and the animal waste management
system serving this operation. Durino the inspection, Mr. Mathis observed that Plant Available
Nitrogen (PAN) overapplication has occurred as follows:
C7
Amount Allowed Amount Applied Percent
Field Hydrant Crop (lbs PAN/acre) (lbs PAN/acre) Overapplication
5A
1999-2000 Rye
100
114
14
5B
1999-2000 Rye
100
155
55
6A
1999-2000 Rye
100
230
IM
-3
6B
1999-2000 Rye
100
174
74
5A
1999 Bermuda
275
465
69
5B
1999 Bermuda
275
302
9�8
6A
1999 Bermuda
275
452
64
6B
1999 Bermuda
275
3og
12
127 North Cardinal Dr., Wilmington, North Carolina 2840-5 Telephone 910-395-3900 FAX 910-350-2004
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
t,
Mr. Gi4�,� -Simifions
Brown's of Carolina, Inc.
September 11, 2000
Page Two
These overapplications of PAN are violations of Part 11. Operation and Maintenance
Requirements, Section 4 of the General Permit which requires that in Do case shafl the land
application rates exceed the Plant Available Nitrogen rate for the receiving crop,
Please submit a Plan of Action which addresses the noted violations. The Plan of Action
should include a list of any and all modifications that have been and will be implemented to
ensure that these violations do not recur along with a time firame for completion of the
modifications. The written Plan of Action must be submitted to this office within 10 days of
receipt of this notice.
Be advised that the Division of Water Quality may pursue further enforcement actions in
these matters including civil penalties, injunctive relief, and permit revocation.
If you have any questions concerning this matter, please do not hesitate to contact Mr.
Stonewall Mathis at 910-395-3900 ext. 203.
Sincerely,
Ric k Shiver
Water Quality Regional Supervisor
Z71
cc: Billy Houston, Duplin County Soil and Water Conservation
Ronnie Kennedy, Duplin County Health Department
Central Files
Will
S:\WQS\ANTNIALS\DUPLIN\'-)000\31401.nov
PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACII-ITIFS
THIRTY 130) DAY DRAW DOWN PERIOD
1. TOTAL PAN TO BE LAND APPUED PER WASTa STRUCTURE
1. ftuature Namelldenfifier (113),
2. Current liquid volume in 25 yr.124 hr. storm storage & stuctural freaboard
a. currerA fiquld level a=rding to maAar 7 inches
4N
1:3. designed 25 yr.124 hr. storm & structural freeboard inches
Q line b -line a [inches In red zone) = a inches
d. top of dike surface area according to design
(ama at below st=turall freebow'd elevadon)
e. Uos 03110
9 x line d x 7.48 callo ^g
12 fe
3. Projected volume of waute liquild produced during draw down padod
f. temporary stomga period according to structur2l design —Z�L-41 days
g. volume of waste produced according to stuctural design /, 3 / fe
h. actual waste produced _cL=ntb-e-rdA X line 9 = 24-
certffied herd #
i. 'volume of wash waW according to sbuctural design
i. excess rainfaffl over evaporation a=orcring to design
k (finet. h t 1 +0 x 7.48 x 30 -day
line f
4. Total PAN to be land applied during draw down perlo4
I. current waste analysis "ed
m. (lines e + k) x line I
1000
REPEAT SEC77ON I FOR E4CH WASTE STRUCTURE ON S(TE
PDA (30 Day) 2/21M
I
j 114) fe
gallon-,
r
A 11.3/1000 gal.
.1-216 lb PAN
'd U6196E 'ON XV� iVNf108V3 �O SAM088
Nd 81:90 Now 00-Le-avw
11. TOTAL POUNDS OF PAN STORE13 WITHIN STRUCTURAL FREEBOARID ANDIOR 2S YP,12A
HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY
1. structure ID- line IbPAN
2.
structure JD:-
3.
structure ID:
4.
strucWre ID:.
5.
structure ID:
6. stnicture ID:
n. lineal +2,P 3+4+5+6 w,
line rn
It) PAN
line m
lb PAN
line rn
lb PAN
line M
b PAN
line rn = Ib PAN
__z
lb PAN
Ill. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS IXJPJNG 30 DAYORkW DOWN
PFPIC)n nn NnT I 1qT r-19-LMT13 "Ir-H PAN CAN NOT RE APPURR OtMMA TRIA 30 nAV PFR[nn-
o. tract #
p. field #
q. crop
r, Wes
S. mmalning
'IRK-2 PAN
b2lance
ablacre)
t. TO-TAL PAN
BALANCE
FOR FIEU)
00
catumn r x a
u.
upplication
windowl
AW-
1,7 1 a
aef
q 11 -5—
ZZ-6
72
z 72 5-
�SZZ r.�
'State curront crop ending apptimton oate or nut Q-op appfi=on beginning date Tor ieJailalMe recekving
crops during 30 day drmm Jown perkA
v. Total PAN avallable fbr all fields (sum of column t) �Ib. PAN
FOA (3013ay) V21100
2
PO Id EEE1960 *ON xvj 'UN"ONVO 30 S,NMON8 Wd'81:90 NOW 00-LZ-NVW
-N
I
lV- FACILITYS PoA OMALL PAN BALANGFE
f
w. ToW PAN to be land applied (line n Imm section 11) 1-2 6 (" --!� lb. PAN
x. Crop's remaining PAN balance (line v from section 111) St:3 -5-fj_ lb. FAN
y. Overall PAN balance (w - x) lb. PAN
Una yrnustshowam a deftcIt If line Y does not show as a deficit, list course crF action here
Including pump awd haul, depopulaMON herd reduction, etc. For pump& haul and herd
reduction options, recalculate now PAN based an n&w Information. If now BOOS are to be
included as an option for lowering lagoon level, add these flelds to the PAN balance 12ble and
recalculate the overalf PAN Wance. If animal vraste Is to be hauled to another permitted
facility provide informadlon regarding the herd population and lagoon freeboard levels at the
receiving facility. I
NARRATIVE:
POA (SCOW) 2210
3
I
30 'd CEE196e 'ON XVA 'VN'108VO JO SAMOM Wd 81:90 NOW 00-Ze-8vg
.VUL70�1-00 MON 2:55 PM PROWN S
BROWN'
OF CAROLINA
Fm
FAX NO. 9102961675
%,34 -.Iqo I
Fam C�\(-)- -
Page=
P, not"
PAC cc:
76S Hwy 24 Ead
PO SM 487
Warsaw, NC 263964407
910-2wiew
1.800-8714MM
910-29"366 - FAX
E3 Urgent 13 For Review E3 Please Comment 0 Mesa Reply L3 Please Recycle
0 COMM19066-
July 31, 20DO
Subject: Lagoon Levels Update
T146 f8118w1mg isam ig mo mor within the 19" of frogboard at of July 29. 2000.
Farm # 12 210
Please call if you wish to discuss these lagoons or the actions underway to alleviate this
high levei.
Gus Simmons 910-296-1800 (Office)
81enn 15avis 946-M4000 Pffloi)
91&29"39 NOW
P, I
P. I
X
1:32 PM BROWN S
BROWN'
OF CAROLINA
Fcmi
FAX NO. 9102961675
765 Hwy 24 Ead
PO bn 487
Warftw, NO 2&1954W
910-29&1800
14MM-871-OM
M-Z*6166 - Fax
F, M - - Data - �& " -
RN CC.
E3 Urgent 13 For Ravlew 0 Please Comment D Please Reply 0 Please Recycle
0 commentsa"
July 2e. 2000
Subject: Lagoon Levels Update
The following lagoon has less than 19" of freeboard as of July 26, 2000.
F&M # 1Z 17w
Out Plan of Achon is land applications as soon as the rain subsides and the field are no
longer saturated.' Please call if you wish to discuss these lagoons or the actions
underway to alleviate this high level.
Gus Simmons 9 1 0-2W 1800 (Office)
Glenn Davis 910.2913-11800 (Office)
910-290-0368 (Mobile)
State of North Carolina
Department of Environment,
Health and Natural Resources 0
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary C> E-= F***J F=1
A. Preston Howard, Jr., P.E., Director
June 11, 1997
CERTIFIED MAIL
RETURN RECEIPT--REOUESTED
Brown's of Carolina
Farm#12
PO Box 487
Warsaw NC 28398
Farm Number: 31-401
Dear Brown's of Carolina :
You are hereby notified that Farm # 12, in accordance with G. S - 143-215. 1 OC, must apply for
coverage under an Animal Waste Operation General Permit. Upon receipt of this le , tter, your farm has
thirty QQ) days to submit the attached application and all supporting documentation. In accordance
with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any
owner or operator who fails to submit an application by the date specified by the
Department SHALL NOT OPERATE the animal waste system after the specified date.
Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the
application as required may also subject your facility to a civil penalty and other enforcement actions for
each day the facility is operated following the due date of the application.
The attached application has been partially completed using information listed in your Animal
Waste Management Plan Certification Form. If any of the general or operation information listed is
incorrect please make corrections as noted on the application before returning the application package. The
signed original application, one copy of the signed application, two copies of a general location map, and
two copies of the Certified Animal Waste Management Plan must be returned to complete the application
package. The completed package should be sent to the following address:
North Carolina Division of Water Quality
Water Quality Section
Permits and Engineering Unit
Post Office Box 29535
Raleigh, NC 27626-0535
If you have any question concerning this letter,'please call John"Jallah at (919) 733-5083 extension
364 or Dave Holsinger with the Wilmington Regional Office at (910) 395-3900
Since ly,
'y
4
VA. Preston Howard, Jr., P.E.
cc: Pen -nit File (w/o encl.)
Wilmington Regional Office (w/o encl.)
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5DB3 FAX (919) 733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post--onsumer paper
��;JX� 2-971 MON 12: 00 PM BROWN' 3 OF "JAROLID. FAX KO. 9102934134 F. I
BROWN'S OF CAROUNA, INC,
P.O. BOX487
785 NC 24 E
WARSAW, NC 28398
910-296-1800 (FAX) 910-296-6166
DATE* 4-Z47
FROM.,
SUBJECT:-r-Av-m 1z. 4. rAvj"q
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NUMBER OF PAGES INCLUDING COVER SHEET:
- - - - -1' 1 34134 F. 2
r - JR- .2-97 MOR 12: 01 PM BROWN'S OF 'AROLIP FAX KO. 910293
TV
;17
NMI A
June 2, 1997
Andrew Helminger
NCDEHNR
Division of Water Qudity
127 Cardinal Drive Ext.
Wilmington, NC 28405-3945
1
Dear Andrew,
This letter is in response to the Notice of Deficiency received for Brown% of Carolina, Inc.
Farm 12. As discussed, the dead pigs were removed Miniediately. This presence of dead pigs in
the lagoon is not condoned by Brown's of Carolina- The farm snanager was consulted on this
problem and the situadon was attributed to abortions which occurred unknovAngly in the
gestation building. These buildings have slotted concrete floors and are not the buildings where
farrowing sows are housed. Abortions will occur at times in the gestation building where the
dead pigs can fall through the slats and be carried to the lagoon. This is a problem which will be
handled with increasing awareness and more thorou-gh and i-OLItille inspections of the lagoon and
gestating sows.
The Notice of Deficiency also commented on improper disposal of medical waste. This is
being addressed company wide through a designated "Lagoon Clean-U0 Week". Farm employees
who work inside the units and contribute to lagoon trash will be required to clean the lagoons,
TWsjob will hopefully heighten the awareness of the employees and will prevent excessive trash
build-up in the lagoons.
if you have any fUrther questions, pl"se call we itt (9 10) 296-1800.
Sinceivl
S=Ta D, Vn
NLItFiClIt Niana Krernent Specialist
0
BROWN'S OF CAROLINA� INC.
303 EAST COLLEGE STftgF.T - PABOXW - VYAR5AW.N,C,15J98-G457 - OFF1Cq,,(Q10)29j-2j81 - FAX1910)2934726
31 - 401
5 ROWN-10
OF CAROLIN
gnz
September 22, 2000
Mr. Rick Shiver
Water Quality Regional Supervisor
N C Dept of Environment and Natural Resources
127 North Cardinal Dr.
Wilmington, NC 29405
Dear Mr. Shiver,
This letter is in response to the Notice of Violation letter for BOC #12 dated September 11, 2000.
The following will serve as both a Plan of Action and an explanation for the noted violations.
On August 23, 2000 Mr. Mathis performed an inspection at the above -mentioned farm. At that
time, it was noted that there were several PAN over applications that occurred on the 1999 bermuda crop
and the 1999-2000 Eye crop. Thew overages were due to Brown's of Carolina staff managing the excessive
amounts of water received from the hurricanes and the extremely wet winter that followed in the most
environmentally sound manner possible, That is, irrigation events were made on the "highest" and
"driest" appfication sites to avoid runoff or discharges.
To aid in preventing over applications in the future, an irrigation schedule is being produced
weekly which prioritizes the fields or pulls that should ivc irrigation. This gives the 01C at the ficility
another tool to use in making decisions regarding irrigation.
Brown's of Carolina recognizes that the over applications are noncompliant with the permit
however, BOC staff has continued to manage the excess water from nature without failure of the structure,
runoff or discharge. Since no measurable harm to the environment has occurred, no further enforcement
action should be pursued.
If you have any questions or need additional information concerning this matter, please do not
hesitate to call me at (910) 296-1800 ext. 238.
Sincerely,
,6:� X,��
Kevin Weston
Environmental Compliance
Manager
cc: Greg Brown
Gus Simmons
BROWN'S OF CAROLINA, INC.
78SHWY24EAST - P.O,BOX487 - WARSAW, N.C,28398 - PHONE (910) 296-1800
q01
Dear Rick Shiver:
BROWKS
OF CAROUNA
RECEIVED
JUN 2 6 2000
BY:
June 16, 2000
The purpose of this letter is to notify DWQ regarding specific PAN
application rates associated with the unprecedented rainfall events of last
summer and early fall. We now have completed a review of this issue by
-associated land a plication -records -for �-all
pxamining p
-the. � CAMP s =and
company owned farms. Based on that review, no land application records
have been changed, but we have corrected all of our computer printouts to
reflect actual pounds of PAN as applied, without any "rollover" into
subsecfaent crop periods. Attached is a list of all hydrants on our company
owned farms that operate within the Wilmington Regional Office.
This means that our records accurately show a number of instances
where land application practices were carried out in excess of specified
PAN rates in order to preserve lagoon integrity and properly manage water
levels that occurred as a result of multiple rainfall events in excess of
the regulatory 25-year, 24-hour storm event. In carrying out land
application practices last fall and winter, and on into the spring of this
year, all practicable measures were taken to minimize and prevent over -
application of PAN, and to prevent surface water runoff. Our consistent
policy was to use the "highest and driest" fields to draw down high lagoon
levels that were caused by the unprecedented string of rains we had in
excess of the 25-year, 24-hour storm level.
Company farm lagoon levels before these storms generally were in very
good shape, thus documenting good farm management and winter season
preparedness. In addition to initial land application practices designed
to protect lagoon integrity, much of the excess water volumes that resulted
from these multiple storms in excess of the 25-year, 24-hour storm level
remained in lagoons throughout the winter of 1999 and into the spring of
this year. We ask that DWQ take these factors into account and determine
that, where farms properly had prepared last summer, that no enforcement
action be taken for excess PAN applications made as a result of these
storms.
Should you have any questions or desire to meet to discuss the
information in this letter, please give me a call.
Reg
saTs Simmons
Director of
Environmental Affairs
Engineering Services
BROWN'S OF CAROLINA, INC.
785HWY24EAST - P.O.BOX467 - WARSAW. N.C. 28398 - PHONE (910) 296-1800
1999/2000 Winter Hdrants
Y
Pum' ed Out
P
Farm
Hydrants
Crop
Amount over pumped. PAN Goal
1,2
02
RYE
3.19
100
13
RYE
M.95
100
14
RYE
73.43
100
is
RYE
47.89
100
3,4
01
WHEAT
66.43
112
02
WHEAT
17.66
112
06
WHEAT
17.19
13.19
--124
08B
WHEAT
31.14
124
12
03B
RYE
0.06
100
05A
RYE
14.02
100
05B
RYE
55.28
100
06A
RYE
130.26
100
066
RYE
74.31
100
17
01
SG GRAZED
1.12
50
02
SG GRAZED
0.22
50
04
SG GRAZED
67.07
50
05
SG GRAZED
72-61
50
07
SG GRAZED
2.27
50
09
SG GRAZED
101.34
50
10
SG GRAZED
65.53
50
13
SG GRAZED
28.94
50
16
SG GRAZED
1.22
55
17
SG GRAZED
2.95
55
20
SG GRAZED
58.55
55
21
SG GRAZED
33.06
55
17
23
SG GRAZED
109.68
55
24
SG GRAZED
21.91
55
25
SG GRAZED
39.79
55
26
SG GRAZED
10.33
50
27
SG GRAZED
6.85
50
286
SG GRAZED
208.81
50
29
SG GRAZED
41.88
so
35
09B
WHEAT
16.39
124
10B
WHEAT
19.85
124
SH
03B
WHEAT
1.82
100
Wilmington Region
- s�
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
October 3. 2000
4� — TUB-731-8-63-9-TV
'ERT-IFIED MAIL 4 70061670
RETURN' RECEIPT REQUESTED
Mr. Gus Simmons
Brown's of Carolina, Inc.
PO Box 487
Warsaw, NC 28398
Subject: Notice of Deficiency
Farin 4 12
Facility Number: 1-401
Duplin County
Dear Mr. Simmons:
'T
NCDENR* I
. NC)F;rrt-I CAROLINA DEPARTMENT OF
ENVIRONMENT ANO NATLrRAL RESOURCE5
This is to notify Brown's of Carolina, Inc., who holds Cerfificate of Coverage
AWS"I 10401 under Swine Waste General Permit AWGI 00000 issued pursuant to North Carolina
General Statute 143 )-215. 1, of a deficiency of the General Permit.
On July 27., 2000, Brown's of Carolina, Inc. reported that the lagoon at the referenced
facility had 17 inches of freeboard. This is a violation of Part V. General Conditions, Section 3
of the General Permit which requires that at a minimum, the maximum waste level for lagoons
must not exceed the level that provides adequate storage to contain the 25-year, 24-hour storm
event plus an additional I foot of structural freeboard (at least 19 inches for the referenced
facility).
Be advised that the Division of Water Quality may take further action in these matters
including assessment of civil penalties, injunctive relief, and permit revocation.
L_
127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
Mr. Gus Simmons
Brown's of Carolina, Inc.
October ' ), 2000
Page Two
If you have any questions conceniin this matter, please do not hesitate to call meat 910-
9
395-3900 ext. 203.
Sincerely,
Stonewall Mathis
Environmental Engineer
cc: Billy Houston, Duplin County Soil and Water Conservation
Ronnie Kennedy, Dupl.in County Health Department
Non -discharge Compliance/Enforcement Unit
Central Files
wa_ _E�
I
S'\WQS\AMMALS\DUPLIN\2000\31-401nod
Revised April 20, 1999
JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION
Facility Number Operation is flagged for a wettable
Farm Name: -t� I Z� acre determination due to failure of
On -Site Representative: Part 11 eligibility item(s) F1 F2 F3 F4
Inspector/Reviewer's Name: &,zi&K Qajr, Operation not required to secure WA
determination at this time based on
Date of site visit: 411413$ exemption El E2 ( 2E) E4
Date of most recent WUP: 4�tl�1111
Annual farm PAN deficit: 3�.s-y pounds
Operation pended for wettable acre
determination based on P1 P2 P3
-2. center -pivot system; 3. linear -move system-,
4. �tafiqnaW_sprinkler sy pipe; 5. stationary sprinkler system w/portable pipe;
6. stationary gun s—y-sFem—w/permanent pipe; 7. stationary gun system w/portable pipe
PART 1. WA Determination Exemptions (Eligibility failure, Pari 11, overrides Part I exemption.)
El Adequate irrigation design, including map depicting wettable acres, is complete
and signed by an I or PE.
E2 Adequate D, and D�D,, irrigation operating parameter sheets, including map
depicting wettable acres, is complete and signed by an I or PE.
E3 Adequate D, irrigation operating parameter sheet, including map depicting
wettable acres, is complete and signed by a WUP.
E4 75% -rule exe ml5fion as verified in Part Ill. (NOTE:75 % exemption cannot be
applied to farms that fail the eligibility checklist in Part 11. Complete eligibility
checklist, Part 11 - F1 F2 F3, before completing computational table in Part 111).
PART H. 75% Rule Eligibility Checklist and Documentation of WA Determination
Requirements. WA ' Determination requiredbecause.operation falls �one of the eligibility
requirements listed below:
_F1 Lack of mcreageiwhich Tesulted jn:Dverm.ppl1C2tiQnmf --wastewater-(PAN) on:spray.
field (s)accord ing-tolarm'slast two -.years:of-rmgation3-ecords._
F2 Unciear,-illegible,-or lack of information/map.
F3 Obviousfield -1 imitations -(n umerous:d itches ;Jailure -Jo:d ed u ct ieq uired. �_.
buffer/setb2ck-acre2c3e;-.or-25�/`--of total:2creageidentiflEidW-CAWMP-intludes
small ' --irregulariy-sh2ped.fieldsz-fields -les S -than -5 -acres -for travel ers-o r.1 es s -th2 n
2 acres for stationary -sprinklers).
F4 WA determination required because CAWMP credits field(s)'s acreage in excess
nf 79;0/- nf ikj= rnc�CAP� 4-_;_1 -- - A ? . , . . — . ...
Re-vised April 20, 1999
Facility Number _ —
Part Ill. Field
by Field Determination ot 7bJ/o Exemption Kule Tor VVA Determination
TRACT
NUMBER
FIELD TYPE OF TOTAL CAWMP FIELD
NUMBER-2 IRRIGATION ACRES ACRES
SYSTEM
COMMENTS3
FIELD NUMBER' - hydrant pull, 2one, or -point numbers may be used in place of field numbers depending on CAWM P
and type of irrication system. - If pulls, etc. cross more -than one field, inspector/reviewer will have to combine fields to
f
C21CU12te 75% field by Jeld determination for exemption; -otherwise operation will be subject to WA determination.
FIELD NUMBER' - must be clearly delineated on map.
COMMENTS'- back-up fields with CAWMP acFeaceexceeding475% of its total acres and havinaTeceived less than 50%
of its annual PAN as documented in the farm's previous -two years'(1997 & 1998) of irrigationTecords ' --cannot serve as -the
sole basis lor requiring ;k WA Deterrnination.:.Sack-up fields -must -be -noted in the -comment �section -and must be accessible
by irfic2tion system.
Part IV. Pending WA Determinations -
Pi Plan -.12cks.followina -information:
P2 Plan -revision rnay:satisfy-75% rule based on adequate overall PAN deficit'and by
adjusting all field scre2ae--to below 75% use rate
P3 Other (ielin process of installing new irTiciation system):
0 0-
State of North Carolina
Department of Environment
and Natural Resources
Wilmington Regional Office
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Division of Water Quality
August 6, 1999
-Gertifted Mail# �41�3 116 085
Return Receipt Reguested
Mr. Jimmy Vinson
Brown's of Carolina
P 0 Box 487
Warsaw, NC 28398
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RFqOURCFR
Subject: Compliance Inspection Forms
Facility Numbers: 31-48, 31-398,
31400, 31-401, 31-476, 71-51
Dear Mr. Vinson:
Please find enclosed the compliance inspection forms from the referenced facilities. I was
unable to leave a copy on site at the time of the inspection. I am sorry for any inconvenience this
may have caused. If you have any questions please contact me at (910) 395-3900, ext. 202.
Sincerely,
Brian L. Wrenn
Environmental Specialist
cc: Wilmington Files
S.-IWQSIBPJAArW(MISC�boccominsp.LET
127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
CERTIFIED MAIL - .
RETURN RECEIPT REQUESTED
Brown's of Carolina, Inc.
Farm #12
PO Box 487
Warsaw NC 28398
Dear Brown's of Carolina, Inc.:
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RF-souRcF-s
December 8, 1999
Subject: Conditional Approval
Animal Waste Management System
Facility Number 31-401
Duplin County
Our records indicate that your facility was conditionally certified in order to fulfill the requirements of
completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you of your
unresolved conditional approval status. Any facility receiving a conditional approval must notify Division of Water
Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the conditional certification
has been completed. Any failure to notify DWQ as required, subjects the owner to an enforcement action. As of
December 7, 1999, we have no record of any information from you, advising us of the status of your conditional
approval. Therefore, please fill out the attached form and have your technical specialist and landowner sign the form
in the appropriate areas.
The completed form must be submitted to this office on or before 45 days of receipt of this letter. Please be
advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to
provide DWQ with proper notification of your conditional certification status or possible failure to comply with the
requirement to develop and implement a certified animal waste management plan by December 31, 1997.
If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083
extension 5 7 1.
Sincerely,
16aA4"a X. &�,�
Sonya L. Avant
Environmental Engineer
cc: Wilmington Regional Office
Duplin County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6049
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Brown's of Carolina, Inc.
Farm #12
PO Box 487
Warsaw NC 28398
Dear Brown's of Carolina. Inc.:
A- - r4i
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONmEr�rr AND NUURAL RE:souRcEs
December 30, 1999
Subject: Fertilizer Application Recordkeeping
Animal Waste Management System
Facility Number 31-401
Duplin County
This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN)
application on fields that are part of your Certified Animal Waste Management Plan.
In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you
must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen
from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers.
Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to
be kept on the appropriate recordkeeping forms (i.e. IRR 1, IRR2, DRY 1, DRY2, DRY3, SLURI, SLUR2,
SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ)
compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during
routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an
appropriate enforcement action.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the
DWQ staff at (919) 733-5083 ext. 571.
Sinc
Kerr T. Stevens, Director
Division of Water Quality
cc: Wilmington Regional Office
Duplin County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
State of North Carolina
31-t4o(
Department of Environment and Natural Resources
Wihnington Regional Office
James B. Hunt, Governor Wayne McDevitt, Secretary
Date:
To:
co:
FAX #: -i z,3 - -7
REMARKS:.
FAX COVER SHEET
No. Of Pages:
From: P
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FAX#: 910-350-2004
127 Cardin2l Drive Extension, Wilmington, N.C. 29405-3845 Telephone (910) 395-3900 Fax (910) 350-2004
An Equal Opportunity Affirmative. Action Employer
Aug 20 '98 10'24
0 K 1 18-9197332277
4 State of Noith Cqmlina
'Depiq=q�t of-Environnent and Natural Resouri*�
Wd&ingtm Regional Offic-C
himics B. Hunt,' Governor Wayne McDcvit� Ser7
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RECORD OF CONE%4UNICATION'"TrH NC DOA -STATE VETERR�.A-�
fl� Division of Water Quality EJ Division Of Soil and Water Conservation
Notification of Improper Disposal of Animal Carcasses
Farm Name- rc-v- Yy, -W k -7- Facility ED: '-t11,k-6toLLntv:- v'A
Location: "Y�L <.L, (2 - 42 sE r, C, 0 (1
Responsible Party / Owner's Name: CS
ContactName-. Address: -P0
Phone#: —No Z-I(,- IS00 city: WC-Acto �jc' Zip:_2zR -� qS
On Site Representative Notified of Improper Disposal:
Name: �JnMM4 V'i"14c" Phone —Datr, / Time:
Response to notification: �ILMI 1-) 04 44A I U e,,
-L'�ed� Qp-rv— OAI(A"!�et- 40 71nty-j- t�t Z�Yr- W I il—
Regional / District Office; V,0 Date/Time Carcasses Discovered: '31MM
Inspector*s / Rev I iewer's Name: Rw� y Wt h,, e' IF 0) zl?'S7 - 2,9w, -2c-z
Phon -":
Carcasses discovered as a result oft
Complaint: Inspection: 611, Operational Review: Other.
Animal Type: Number of Carcasses: Condition:
Location(s) of Disposal Site.
Comments: +k�tc- jft)� i r-(1YYU.1r C'-� (C-LACCIN.
NC State Veterinarian
Contact (Name):
kt-YLStr-
t
Title:
Phone: Afq�133-1(.Oi
Date/Time: Alyjjt
Other agencies involved/contactt--d: Name appropriate agency, give contact name, date and time of contacL
C�
Pleast send form to:
NC State Veterinarian -Department of Agriculture
Dr. Andy Afixson, Director of Animal Health
Alzrictiltural Building,
I W. Edenton Str=t
P.O. Box 26026
Raleigh, NC 27611
phone: (919) 733-7601 fax: (919) 73' )-2277
cc. Facilitits Assessment Group
State of North Carolina REC
Department of Environment El D
and Natural Resources JUL 0 2 1998
Division of Water Quality
BY -
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr-, P.E., Director
June 26, 1998
Brown's of Carolina, Inc.
Farm #12
PO Box 487
Warsaw NC 28398
V
I IL"L-
T .0
Russ&
NCDENR
NORTH CAROLINA DEPARTMENT OF
EN\nRONMF-NT AND NA;r-URAL REsoURCES
Subject: Reissuance of Certificate of Coverage
No.AWS310401
Farm # 12
Swine Waste Collection, Treatment, Storage and
Application System
Duplin County
Dear Brown's of Carolina, Inc.:
The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to
this facility on July 28, 1997. In accordance with the issuance of the revised General Permit, we are
forwarding this Certificate of Coverage (COC) to Brown's of Carolina, Inc., authorizing the operation of
the subject animal waste collection, treatment, storage and land application system in accordance with
General Permit AWG100000. This approval shall consist of the operation of this system including, but
not limited to, the management of animal waste from the Farm #12, located in Duplin County, with an
animal capacity of no greater than 2000 Farrow to Feeder and the application to land as specified in the
Certified Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void
COC No AWS310401 dated July 28, 1997. The COC shall hereby incorporate by reference any specific
conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage
under the revised General Permit. Please review the revised General Permit (enclosed) and pay
particular attention to Condition 11. 10 regarding tree removal from lagoon embankments, Condition 111. 1
regarding inspection frequency of the waste treatment, storage and collection system and Condition 111-6
regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC,
you are authorized and required to operate the system in conformity with the conditions and limitations
as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to
surface waters. An adequate system for collecting and maintaining the required monitoring data and
operational information must be established for this farm. Any increase in waste production greater than
the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to
actual increase in either wastewater flow or number of animals.
Please be advised that any violation of the terms and conditions specified in this COC, the
General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance
with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive
relief.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719
An Equal, Opportun ity.Affi-rmative �k�tion Elrnpl.oyer 50% recypled/. 10% post-consurner paper
Certificate of Coveragp AWS310401
Farm #12
Page 2
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non -discharge permit by contacting the engineer listed below for
information on this process. Unless such a request is made within 30 days, this COC shall be final and
binding.
The subject farm is located in the Wilmington Regional Office. The Regional Office Water
Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this
COC or the General Permit, please contact. Katharine Keaton at (919) 733-5083 ext. 533.
Sincerely,
for A. Preston Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Duplin County Health Department
Wilmington Regional Office, Water Quality Section
Duplin County Soil and Water Conservation District
Permit File
d
State of North Carolina
Department of Environment, Health, and Natural Resources
Wilmington Regional Office
James B. Hunt, Jr. Division of Water Quality Jonathan B. Howes
Governor Secretary
May 19, 1997
A 6 1 . I
Ime L rn mill 1
P!,47-MMIENNUMMigza
Brown's of Carolina, Inc.
Farm #12
PO Box 487
Warsaw, Norih Carolina 28398
Dear Brown's of Carolina, Inc.:
Subject: NOTICE OF DEFICIENCY
Farm #12
Facility Number: 31-401
Duplin County
On May 14, 1997, staff from the Wilmington Office of the Division of Water Quality inspected
your animal operation and the lagoon(s) serving this operation. At the time of inspection, six dead piglets
were observed in the lagoon. As was discussed, these dead animals should be removed and disposed of
according to NCDA guidelines. Actions- should also be taken to ensure this situation does not occur again
In addition, a significant quantity of medical waste was observed in the lagoon which needs to be removed.
To remain a deemed permitted facility, all corrective actions must be made within fourteen (14)
days. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain
an individual non discharge permit for the facility.
Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to
the surface waters of the State without a permit. The Division of Environmental Management has the
authority to levy a civil penalty of not more than $10,000 per day per violation.
127 Cardinal Drive Extension, Wilmington, N.C. 28405-3845 0 Telepbone 910-395-3900 0 Fax 910-350-2OD4
An Equal Opportunity Affirmative Action Employer
Brown's of Carolina
May 19, 1997
Page 2
When the required corrective actions are complete, please notify this office in writing at the
address above. If you have any questions concerning this matter, please call -Andy Helininger, David
Holsinger, or Brian Wrenn at 910-395-3900. 1
Sincerely,
Andrew G. Helminger
Environmental Specialist
cc: Harold Jones, County Soil and Water Conservation
Sandra Weitzel, NC Division of Soil and Water Conservation
Operations Branch
Wilmington -Files
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PS Form 3811, December IM
INgs
ROLINA
June 2, 1997
Andrew Helminger
NCDEHNR
Division of Water Quality
127 Cardinal Drive Ext.
Wilmington, NC 28405-3845
Dear Andrew,
'FIZ-FE V C E I V E_ U
JUN 0 5 1997
IBY:
This letter is in response to the Notice of Deficiency received for Brown's of Carolina, Inc.
Farm 12. As discussed, the dead pigs were removed immediately. This presence of dead pigs in
the lagoon is not condoned by Brown's of Carolina. The farni manager was consulted on this
problem and the situation was attributed to abortions which occurred unknowingly in the
gestation building. These buildings have slotted concrete floors and are not the buildings where
farrowing sows are housed. Abortions will occur at times in the uestation building where the,
In
dead pigs can fall through the slats and be carried to the lagoon. This is a problem which will be
handled with increasing awareness and more thorOUgli and I'Mitine inspections of the lagoon and
gestating sows.
The Notice of Deficiency also commented on improper disposal of medical waste. This is
being addressed company wide through a designated "Lagoon Clean -Up Week". Farm employees
who work inside the units and contribute to lagoon trash will be required to clean the lagoons.
This job will hopefully heighten the awareness of the ernployces and will prevent excessive trash
build-up in the lagoons.
If you have any further questions, please call nie at (9 10) 296- 1900,
BROWN'S OF CAROLINA, INC.
303 EAST COLLEGE STREET - P0,BOX467 - WARSAW, N.C. 28398-0487 - OFFICE: (910)293-2181 - FAX:(910)293-4726
State of North Carolina
Department of Environment R.'ECE1. D1
Health and Natural Resourcib's
I �, 0 1S�7
Division of Water Quality
lgyz
tsv
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
July 28, 1997
Jimmy R. Vinson
Farm #12
PO Box 487
Warsaw NC 28398
ID FE F-1
Subject: Certificate of Coverage No. AWS310401
Farm #12
Swine Waste Collection, Treatment, Storage
and Application System
Duplin County
Dear Jimmy R. Vinson:
In accordance with your application received on July 7, 1997, we are forwarding this Certificate of
Coverage (COC) to Farm No. 3 1-40 1, authorizing the operation of an animal waste, collection, treatment,
storage and land application system in accordance with the State's General Permit (attached). This
approval shall consist of the operation of this system including, but not limited to, the management.of
animal waste from the Farm # 12, located in Duplin County, with an animal capacity of no greater than
2000 Farrow to Feeder and the application to a minimum of 42.8 acres of land as specified in the Certified
Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this
COC, you are authorized and required to operate the system in conformity with the conditions and
limitations as specified in the General Permit, the facility's CAWW, and this COC, with no discharge of
wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data
and operational information must be established for this farm. Any increase in waste production greater
than the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual
increase in either wastewater flow or number of animals.
Please be advised that any violation of the terms and conditions specified in this. COC, the General
Permit or the CAWMP may result in the revocation of this COC.
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX919-733-2496
An Equal Opportunity Affirmative Action Employer 50% recycleW 10% post -consumer paper
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non -discharge permit by contacting the engineer listed below for
information on this process. Unless such a request is made wiffiin 30 days, this COC shall be final and
binding.
The subject farm is located in the Wih-nington Regional Office. The Regional Office Water Quality
Staff may be reached at (910) 395-3900. If you need additional information conceming this COC or the
General Permit, please contact J R Joshi at (919) 733-5083 ext. 363.
Sincerely,
-�A_ Preston Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Duplin County Health Department
Wilmington Regional -Office, Water. Q�iality Section
Duplin County Soil and Water Co�se'rvation District
Pen -nit File
State of North Carolina ORO
partment of Environment, Health and Natural Resources
Division of Water Quality
E�IV D
Non -Discharge Permit Application Form / Survey
rjUL 2 9 1997 (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN OPJGINAL)
By_._�G eral Permit - Liquid Animal Waste Operations_ 41�
The following questions have been completed utilizing information on rile with I t We !;
Division. Please review the information for completeness and make any correcticLis '�E M
which are appropriate. If a question has not been completed by the Division, plem f
.n:rF;i
complete as best as possible. Do not leave any question unanswered. ;V n
�7 <
'.3M
Application Date:
C—M
CD
1. REQUIRED ITEMS CHECKLIST gr 4
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
Applicants Initials
L One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations;
,07
2. Two copies of a general location map indicating the location of the animal waste facilities and
0
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
11. GENERAL INFORMATION:
I . Farm's name: Farm# 12
2. Print Land Owner's name: Brown's of Carolina
3. Land Owner's Mailing address: PO Box 487
City: Warsaw NC Zip: 28398
Telephone Number:A4Q-293--%00 Ito Z,? 0, /,Fo 0
4. County where farm is located: Duplin
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): Johns.Qn Church Rd. approx. 5 miles SE of Wmaw
6. Pri.at Farm Manager's narne (if different ftom Land Owner): Gfenft-D *
7. Levsee!i;-��ame (if applicable; please circle which type is listed): Brown's of Carolina J JAIC-
re;,Cj
31 -401
FORM: AWO-G-E 2/26/97 Page I of 3
III. OPERATION INFORMATION:
1. FarmNo.: 31-401
2. Operation Description: Swine opgration-
Farrow to Feeder
2000 - Certified Design Capacity
Is the above information correct? k1yes; Ono. If no, correct below using the design capacity of the facility
TyW of Swine No. of Animals Type of Poultry No. of Animals TyM of Cattle No. of Animals
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 0 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
Other Ty
, pe of Livestock on the farm: of Animals:
3. Acreage cleared and available for application: 51.10 ;Required Acreag
,e (as listed in the CAWMP)Y'1�2
4. Number of Lagoons: I Total Capacity: 5,0!4 Cubic Feet (ft3)
Number of Storage Ponds: Total Capacity: Cubic Feet (ft3)
5. Is animal waste being applied on any field which has subsurface drains? YES or (please circle one)
6.' Are subsurface drains present in the vicinity of or under the lagoon? YES or (please circle one)
9 .
IV. APPLICANT'S CERTIFICATION:
ljlminw ?K.V(PJSQAJ My (Land Owner's name listed in question 112), attest that
this application for CPF dA"W4A, II)C-- r&gm 12 (Farm name listed in question 11.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application aitkot completed and that if I required supporting information and attachments are not included, this application package
will be rq&med ibt me as incomplete. ; P
Signature
Date
V. MANAGER'S( CIERTIFI CATION: (complete only if different from the Land Owner)
1, . (Manager's name listed in question 11.6), attest that this
application for - _(Farm name listed in question ][.I) -
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICA'nON PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TOTHE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY-- SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
- FORM: AWO-G-E 2t26/97— - — Page 2 of 3
State of North Carolina
Department of Environment, Health and Natural Resources
Division of Water Quality
Non -Discharge Permit Application Form / Survey
(THis Fopm MAY BE PHOTOCOPIED FOR USE AS AN OPJGINAL)
General Permit - Liquid Animal Waste Operations
DIVISION OF WATER QUALITY REGIONAL OMCES (2197)
Asheville Regional WQ Supervisor
59 Woodfin Place
Asheville, NC 28801
(704) 251-6208
Fax (704) 251-6452
Avery
Macon
Buncombe
Madison
Burke
McDowell
Caldwell
Mitchell
Cherokee
Polk
Clay
Rutherford
Graham
Swain
Haywood
Transylvania
Henderson
Yancey
Jackson
Fayetteville -Regional WQ Supervisor
Wachovia Building, Suite 714
Fayetteville, NC 28301
(910)486-1541
Fax (910) 486-0707
Washington Regional WQ Supervisor
943 Washington Square Mall
Washington, NC. 27889
(919) 94&-6481
Fax (919) 975-3716
Beaufort Jones
Bertie
Lenoir
Camden
Martin
Chowan
Pamlico
Craven
Pasquotank
Currituck
Perquimans
Dare
Pitt
Gates
Tyrell
Greene
Washington
Hertford
Wayne
Hyde
Mooresville Regional WQ Supervisor
919 North Main Street
Mooresville, NC 28115
(704) 663-1699
Fax (704) 663-6040
Raleigh RegiotW WQ Supervisor
3800 Barren Dr.
Raleigh, NC 27609
(919) 571-4700
Fax (919) 571-4718
Chatham
Nash
Durham
Northampton
Edgecombe
Orange
Franklin
Person
Granville
Vance
Halifim
Wake
Johnston
Warren
Lee
Wilson
Wilmington Regional WQ Supervisor
127 Cmdinal Drive Extension
Wilmington, NC 28405-3945
(910) 395-3900 -
Fax (910) 35G-2004
Anson
Moore
Alexander Lincoln Brunswick New Hanover
Bladen
Richmond
Cabanus Mecklenburg Carteret onslow
Cumberland
Robeson
Catawba Rowan Columbus Pender
Harnett
Sampson
Cleveland ' Stanly Duplin
Hoke
Scotland
Gaston Union
Montgomery
Iredell
Winston-Salem Regional WQ Supervisor
585 Wauc,,,btown Street
Winston-Salem, NC 27107
(910) 771-4600
Fax (910) 771-4632
Alamance
Rockingham
Alleghany
Randolph
Ashe
Stokes
Caswell
Surry
Davidson
Watauga
Davie
Wilkes
Forsyth
Yadkin
Guilford
FORM: AWO-G-E 2/97 Page 3 of 3
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DUPLION COUNTY
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P 0. BON 4S7 NN'ARS-k%',-. N.C. 2F,')'l',WF7 - 0 F F1 C E: (919) 293-21SI - FAX: (9191 291-4716
.,O� EAST C()I-L.!-GL STREET
AINMAL WASTE MANAGENEINT PLAN CERTIFICATION FOR EXESTLNG FEEDLOTS
21e.-me ret= the completed form to the Division of Enviro==ental Nfanagement at the address on the
reverse side of this form.
�-Z-Le of farrm (Plezw print) Brown's of Carolina, Inc. Farm # 12
,fai'ling Address: P.O. Box 487
Warsaw, NC 28398 Phone No.: (910) 293-3600
tion: Latitude and . gitude: A 3 County (of farm): D44p,!�_,Al
I= loca _Z9_L jL/L Sy "_ (required). Also, please attach a
:z�py of a county road map with location identified.
7-j-De of operation (swine, layer, dairy, etc.) :
fisign capadty (number of animals) ;76� .50&,' 'tCl-bee
'Ce4l
A-�,erage size of operation (12 month population avg.): Zo
a) _oo --,5-,4&.)
-i-=ce acreage needed for land application of waste (acres) 63
IechnicaI Specialist Certification
a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant
io, 15A N CAC 6F .0005, � I czertify that the existing animal waste management system for the farm named
.:.,ove has an animal waste management plan that meets the operation and maintenance standards and
z-Decif!icadons of the Division of Environmental Management and the USDA - Soil Conservation Service
2zdlor the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and
15A NCAC 6F .0001 - .0005. The following elements and their corresponding minimum criteria have been
by me or other designated technical specialists and are included in ihe plan as applicable: minimum
.-eparations (buffers); adequate quantity and a -mount of land for waste utilization (or use of third party);
,:C=s or owilel-ship of proper waste av'Dlicadon equiprnent; schedule for timing, of applications; application
—es; loading rates; and the control of ihe discha.-ge of pollutants from storrnwater runoff events less severe
1,--n the 2-5 - year, 24 - hour storm.
When checked, see reverse side of form for conditionslexceptions.
!�;=e of Technical Specialist (Please Print):
atio&(A
lceync�):
s
z
.-.ria
Owner/Manager Agreement
__ (we) understand the operation and maintenance procedures established in the approved animal waste
-:iznagement plan for the farm named above and will implement these procedurm I (we) know that any
t:,--oansion to the existing design capacity of the waste treatment and storage system or construction of new
Qp
:-acilities will require a new certification to be submitted to the Division of Environmental Manag
gement
zf6re. the new animals are stocked. I (we) also understand that there must be no discharge of animal vraste
---am this system to surface waters of the state either directly through a man-made conveyance or through
.7,noff from a storm event less severe that the 25-ye--r, 24-hour stornn. The approved plan will be filed at the
:::--,n and at the office of the local Soil and Water Conservation District-
_,..arae of Land
, _z
I'nature:
'-ame of Ma
'ignarure: r�r'
(Please Print):
�Otc Achan,-c Ln hndowncrship requL= nodlf;=LiOn ora new =rtiracatian (11L�Ca0prOved pEan is c-hangcd)widiin60 days ofaddc urwisfer.
DEN1 USE ONLY: ACE#
461 stztecaeats chocked apply to this certifi �on.
The installed irrigation system has not been, evaluated concerning ==rle sEze spray pam=7x, spacing, pump dmm� pipe zize�
'bluty of the-prodtu= to aperato the syitcm with dw picyci co=pouents and to supply d= m1uh-ed --kz'F�
rt is the responsl
maintenance to assure tbzt no runoff occurs.. The pro ducer is encouxugged to haTe an irrigation specialist, pcmibly the dealer
where the system was purchased, prepare atr operation and maintenance plan for the irrigation system so that the produc.-
knows how to operate the equipmeut to =ftf the non-disc�e requirements.
The waste management plan for this operation is b- sad upon yields higher than. what is now ro=--=d-4 by NRCS;
however, these yields are ob-irla le under high levels of -aruzgernezzt This increase in projec-.-I yields is nwwszry sincz
the NRCS plan prepared for this operation at the time of construction was based upon these higher yields and the p�oducer
followed NRCS guidelines when building this operation.
Because of limited acrcs for land application, and because the origimal NRCS waste ur-171-don plan did not require
additional ac-res for buffers and irrigadoa inefficieacy, it may be nec-tssary for the producer to operate half sprinUers, on
solid set syst-.t=, along field edges and ditches. Also for traveling irrigation. syst-p-nas, a pull directly 4=aat to the ditch with
only a 180 degree*pumpizg radius =y b-- needed to irrigate the eatim field- Extmrae caution should be exercised when
applying waste close to ditches and wedands to avoid any discharge-
-L/ LnelcAmoo Usm-&' -s�- gE� kpal-,Pgavcz��
CERTIFICATION FOR EXESTLNG FEMLOTS
INSTRUC-nONS FOR CERTIFICATION OF APPROVED ANMqAL WASTE MANAGMYMNT PLANS FOR EXISTING ANIMAL
WASTE MANAGEMTENT SYSTEMIS SF-RVDfG FEEDLOTS
REQUIRE.NMINTSIPURPOSE
In order to be deemed permitted by the Division of Eavironzaental Mazagemeat (DENO, the owner of any existing arimal waste
a 0
-art, cement system constructed and operational before Tanuazy 1, 1994 wbich is designed to serve g=ter than or equal to the amimal
populations listed below is required to submit a signed certification form to DEM beforelanuary 1, 1998. Pasture operations are exempt
from the requir--=eut to be cartified.
100 head of cattle
75 horses
250 swine
1,000 sheep
30,000 birds with a liquid waste system
The certification =ust be s-&z----d by the oxmer of t!:.- feedlot (and rranager if f�om =':! owner) and by any technical specialist
designated by the Soil and Water Conservation Commission pursuaat to 15A NCAC 6-r .000 1-.0005 - The technical specialist must verify.
that all applicable operation and =aintezance stazdardsaud specifications can be meL Existing system.s are not required to meet design
and construction standards and specifications.
Although the actzal number of ani-As on the facility =y vary from time to time, the design capacity of the waste handling system should
be used to determine if a farm is subject to the certificatioa requirement. For example, if the waste system for a feedlot is desigued to
handle 300 h�gs but the avenzage population will be 200 hogs, thea the vratz --gem=t system requires a =,tification.
a "D
This certification is required by regulations goverming 2airw waste =3nagememt syste-=s adopted by the Environmental M---,- =eat
Co=znissioa (E.MC) on De=mb.--r 10, 1992 (Title 15A NCAC 2H .0217).
CERTIFICATION FORM
On the reverse side of this page is the c-ertificatioa form which must, ba submitted to DEM before la=uary 1, 1998. Assistance in
completiz- the for= can be obtaized from one of the local agricultu-al agencies such as the Soil and Water Conservation District, the
TJSDA-Sc7d Conservation Service, or the N.C.. Coopenaive Extension Service. The Co=ple:--d for= should be sent to:
Department of Environment, Health and Natural Resources
Division of EnvironmenL31 INLinagt-�nent
Water Quality Section, PlanxLing Branch
P.O. Box 29535
Raleiagh, NC 27626-0535
REGISTRATION FOP14 FOR APIRALFEEDLOT OPERATIQNS
Department of Environment# Realth.and'Natural Resources
Division of Envitonmental Management'
Watet Quality Section
If the animal waste management system for your teedlot operation is
-designed to servd m6te thtin or equal to 100 head of cattler 75
horses, 250 swine, ljO00 sheep, or 30,000 birds that are served by
a liquid waste system, then this form must be filled out and mailed
by December 31, 1993 pursuant to 15A 14CAC 211. 0217 (c) in order to be
deemed permitted by DEM. Please print clearly,
I
R /x Zfc� C-"?
Farm Name! e W-,--7e-z ;a.
Mailing Address!
County:
owner (s) Name!
Manager (.$) 14ame:
Lessee Name:
Farm Location (Be as specific as possible: road namest direction,
milepostt etc.) ! Cj1vkCL1 --402r-i24
Latitude/Loilgitude If known:
Design capacity of animal Waste management system (Number and type
of confined animal(s)).,
CIC!C! -'I,- "_ 15' gLZ,41!4'4 4-J — rf--0.8 11-7e
Average
animal
popu ationlon
the farm (Nu9ber
and type of animal(s)
raised) :
�'00
S:
..E:�e--t
Year Production Began!-��Z— ASCS Tract No.
Type of Waste Management System Used! —
Acres Available for Land Applicati n of Waste!
1 Z--c
Owner (s) Signature 1 1) ATE 77
WASTE UTILIZATION PLAN
----------------------
Owners name--:B.O,C.
M051 Addroos-:Warsaw, NC
Type of production unit----:Far-Feed
County:Duplin-Farm 12
lype of waote facility-----:An&erobic Lagoon
Your animal waste management facility has been designed for a
given storage capacity. When the waste reaches the designed
level, it must be land applied at a specified rate to prevent
po3lution of surface and/or ground water. 1he plant nutrivnts:
in the animal waote should be used to reduce the amount of
commercial fertilizer required for the cropo on the fields
where the waste is to be applied. This waste utilization plan
uoen nitrogen an the hmiting nutrient. Mate should be
analyzed before each application cycle and annual soil tent ---
pro encouraged so that all plant nutrients can be balanced for
realistic yields of the crop to be grown.
Several factors arc important in implementing your waste
utilization plan in order to maximize the fertilizer value of
!he waste and to ensure that it is applied in an
environmentally safe mEnner. Alwayv apply waste based on the
nvedg of the crop to be grown and the nutrient content of the
waste. Do not apply more nitrogen than the crop can utilize.
5oil typeo arc important as they have different infiltration
rates and leaching potential. Waste shall not be applied to
land eroding at greater than 5 ton, per acre per year. Do not
apply w&ste on saturated soils or on land when the surface is
frozen. Either of these conditions may result in runoff to
surface waters. Wind conditions shou14 also be considered to
avoid drift and downwind odor problems. To maximize thv value
of nutrients for crop production and to reduce the potential
for pollution, the waote should be applicd to a growing wrop or
not more than 30 days prior to planting. Injecting the waste
or dinking will conserve nutrients and reduce odor prob3ems.
The acres needed to apply the animal waste is based on typical
nutrient content for this type of facility. Acreage
requirements may be more or less based on the waste analysi!:-;
report from your waste management facility.
The design of your waste management facility is based on the
f o13 owing -
Amount Of Waste Produced Per Year:
----------------------------------
2010 vnims2v X 7.3 tono waste/animA/yr= 14693 tons
total waste
Paqc ?
Amount of Plant Available Nitrogen Produced Pcr Year:
- ---- ---- -------- --------------------- ------ -------- --- -
2000 animals x
6.50
lbs. N/animal/year 13000 lbs./yr
Available N
Applying
the above amount
of
waste is a big job. You should
plan time
and have appropriate
equipment to apply the waste in
a timely
manner, Your
facility
is designed for 180 days of O\A
storage.
Therefore,
it will
need to be pumped every 6 2-
months.
Tract
N o
Field Soil
N o Type
Crop
Code
_s
!(7.re
Yie3d Lbo. N Acres -s. N Month to
Per Ac. U s-- e d A p p I y
- - - - - - - - - - - - - - -
2929
10 BnB
6
7 Tons 400 4.0 1600 MAR-AUG
2929
9 BnB
6
7 Tons 400 3?.0 7600 MAR-AUG
2929
8 BnB
6
7 ions 400 19.6 7842 MAR-AUG
2929
7 BnE:
6
7 Ton, 400, 3.5 1400 MAR-AUG
2929
6 BnB
6
7 Tons AGO 5.0 2000 MAR-AUG
CIA
Total 0204AO
0 G
Availab3e Nitrog!iei7i7ll� 0 (4
0 0
C'
Surplus Or Deficit J7440
Crop codes:
I=Cereal
grain;
2=Corn; 3=Fescue; 4=Range Gr. Bermuda
&=Control
Grazed
Bermuda; 6=Hayland Bermuda
Nhrrative of Operation:
-----------------------
41V Za- lie Zoe -
eT A0 4--1
eeA
Call the Soil and Water Conservation District Office after you
receive waste analysis report to obtbin the amount per acre to
apply and the irrigation application rate prior to applying
vacte.
Prepared by:
Concurred in by:
fA %I 4�Z�_ ".- _11
N a me Ta t e
Producer
(Copy to producer and copy to case file)
if-M-19 Z__
D a t e
Date
- A
.:-. 06:1, 1 f-A L,
war
p Ali�
EVZ - ,
1% me
�JW
16'
r'm.
ee
4z.
49 4e
gr
li. wll-
Nk,
it
NRCS WASTE UTILIZATION
PLAN SPECIFICATIONS
I . Animal waste shall not reach surface waters of the state by r=off, drift. nianniade conveyances, direct application, or
direct discharge during operatioa or land application. Any discharge of waste which reaches surface water is
prohibited-
2. There must be documentation in the design folder that the producer either o%%,ti,; or has a notarized am -cement for use
of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly
dispose of waste, helshe shall provide a copy of a notarized agreement with a landovmerwho is within a reasonable
i i
prox=ty, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization P [an when diere is a change in the operai Eon, increase in the
i
number of animals, method of utilizatiori, or available land.
3. Animal wastm shall be applied to m=t, but not exceed, the Nitrogen needs, for realistic crop yields based on soil type,
available moisture, historical data, climate conditions, and level of iiianacenient, unless there are regulations that
C -
restrict the rate of apptication for other nutrients. Actual yields 1110V be Ll.s,:d in lieu uf realistic yield tables at the
discretion of the planner.
4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that
is eroding at more than 3 tons but less than 10 tons per acrea per year providing graz" filter strips are installed where
runoff leaves the field. (See FOTG Standard 3 93 -Filter Strip,,)
5. Odors can be reduced by injecting the waste or disking after waste application. WISZC 111OLLId not be applied when
there is danger of drift L-cm the irrigation field.
6. When animal waste is to be applied an acres subject to flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or grassland, thewa-ste may be broadcast provided the
application does not occure during a season prone to flooding. (Scc "Wheather and Cliniate in North Carolina" for
guidaace.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rare such that ruroff does aot occure off -site
or to surface waters and in a method which does not cause drift froril dICSiCe dUl-ilIC Dl)J)1iCa(iOn. No ponding should
occur in order to control odor and flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when thesurtfhc�- is fi�ozcn.
9. Animal waste should be applied on actively growing crops in such a niaruier that the crop is not covered with waste
to depth that would prohibit growth. The potential for salt daninac fi-tini aninial waste shoUtd also be considered.
10, Waste nutrients shall not be applied in fall or winter for spring plantcd crups on sriiL, wich a high potential for
leaching. Waste nutrient loading rates on these soils should be lield to a mininitim ard a susta�le %vinter cover crop
plamed to take up r-cleased nutrients. Waste shall not be applie-d more thon 30 days 116or to planting of a crop or
foraps breaking dormancy.
11. Any new swine facilitv sited on or after Octobe.- - !'�`5 slia'; zompty I the folloNviria: The outtr perimeter Of
the land area onto wlLh waste is applied from a la-. a COL11, oCa swine farni shall beat least 50 feet
from any residential property boundary and from any stream or river wl- ' ::- dian an irrigation ditch or
canal. Animal waste other than s,.vine waste from facilities siteu, till or after -r 1, 1995, shall not be applied
closcr than 25 feet to surface water- This distance may be r-.Juced fur %vater, tli� .re not perenniai provided
adequate vegetative filter strips are present (See Smiad'-:-d 393 - Filrc�- - ': 1,
NRCS WASTE UTILIZATION
PLAIN SPECIFICATIONS
(C0N1TR,TLTD)
12. Animal waste shall not be applied closer than 100 feet from Nvei Is.
13. Animal waste shall not be applied closer than 200 feet of dwellings orlier than those o%�,-ned by landowner
14. Waste shall be applied in a manner not to reach other propery and public riuli(-of-ways.
15. Animal waste shall not be discharged into sur'Aace waters, dr-aixia-ewivs or wetlands by a discharge or by over -
spraying. Animal waste maybe applied to prior converted cropland provided it has been approved as a land
applications site by a *techaical sp=ialist". Animal waste applied oil grassed waterways shall be at agronomic rates
and in a manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities. showeni. toilers. sinks, etc., sliall not be discharged into the
animal waste management Tystem.
17. A protective cover of appropriate vegetationuill be established on all disturbed areas (lagoon embankments,
berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetatiun. Ve2etation such as trees,
shrubs, and other woo4 species, etc. are limited to areas where COLISiderdd appropriate. Lagoon areas should be
ke,o t mowed aj:d accessible. Lagoon berms and structures slit luld be i nsp�xted regul arty for evidence of erosion,
lc�kage, or discharge.
18, If animal production at the facility is terminated, the owner is respot-usible for obtaining ant'. implementing a "closure
plan" which will elit-ninate the possibility of an illegal discharge, 110111ttit'll and erO.Ii011'
19. Waste handlinz stuctures, piping. pumps, reels, etc., should be inspected on a regular basis to prevent break -downs,
leaks, and spills. A regular maintenance checklist should be kept till sik:.
20. Animal waste can be used in a rotation that includes vegetalbles and nther erups for direct human corsumption.
However, if animal waste is used on crops for direct human consumplitin it --hould only he applied preplant with no
further applications of animal waste during the crop season.
21. Highly visFole permanenet maricers shall be installed to mark the cup and broavin elevations of the temporary storage
(puznpingvolurne) of all waste treatment lagoons. Pump i n2 shall be managed to maintain the liquid level between
the marke-s. A marker will be required to mark the maxillILLill Stt)L".lQd VOlume Cor waste ;torage ponds.
1
22. Soil cests shall be made every year, and a liquidwaste analy.,is sliall be caken within 60 days of application
cons; s tent with waste utiliza�on plan. Poultry litter shall b'e tested prior to -,:pphc3(iuti. St i i I and waste analysis
r=ords shall be kept for five years.
Dead animals will be disposed cf in a manmer rhat niects NC N�-ALI.16011s.
I
EMERGENCY ACTION PLAN
PHONE N7AI IBERS
DWQ qt0-3'3f---3700
E'.IvfERGFLN;CY MANIIAGE14ENT SYSTEM 911
SWCD
NIRCS
- -11 - aldn
his plan,;;,U be implemented in the event that wastesftrn your operation are le &
over-2owin& or running off site. You should not wait until wastes reach surface waters or leave
your property to consider that you have a problem. You should make every effort to ensure that
this does not hzppen. This pl?.n 5hQjj1d be post:d in im gccgs�ible location-foL a emplove--* at the
faaim The fbtlowuig are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be possible.
Suggested responses to some possible problerns are listed below.
A- Lagoon overflow —possible solutions are:
a- Add soil to be-m to increase elevation ofdam.
b. Pump waste to fields at an acceptable rate.
c, Stop a1l flows to the lagoon urnmediately.
d. CaU a purnping contractor.
e. Make sure no sui7f6-c-- water is enterinc, laaoon.
B. RunoE 57om waste- application field -actions include:
a. 1=,, ediately stop waste application-
b. Create a temporzzy divers.on to contain waste.
C. Incorporate was' te to reduce runoff.
d. Evaluate and eUrnL-iate the rerson(s) that caused the runoff.
e. Evaluate the appEcation rates for the fields where runoff occurred.
C. &orn the waste pipes and sprink-lers-action include:
a. Stop recycle pump.
b. Stop imption pum p.
c. Close valves to eliminate further discharge.
d. Rep& all ImIcs prior to restas-zin.g pumps.
D. Leakage from flush systems, houses, solid separators -action include:
a. Stop recycle pump.
b. Stop irnigation pump.
c. Make sure no siphon occurs.
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakaae fi7om base or sidewall of lagoon. Often this is seepage as opposed to flowing
leaks -possible action:
a. Dig a small weU or ditch to catch all seepage, put in a submersible pump, and pump
back to lacyoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon
as possible.
2. Assess the,e:ctent of the spill and -note any obvious dama(ges.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what duration?
c. Any damage rioted, such as employee. injur-j, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f Could a future rain event cause the spill to r.-ach surface waters?
g- Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a- During normal business hours, call your DWQ (Division o f Water Quality) reZional office;
Phone 4; 7'�- ter hours, emergency number:'!/ 5-' )23-.5
Af _�4�2 . Your phone call
should include: your name, facility, telephone number, the details of the incident from item
2 above, the exact location of the facility, the location or direction of movement of the spill,
weather and wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If spill leaves property or enters surface waters, call local EMS Phone number 911.
c. Insiruct EMS to contact local Health Department.
d. Contact , CES, phone number 4�'// f �i/, -:� i42 , local SWCD office phone number
and local N-RC S office for adviceltechnical assistance phone number
4. If none of the above works, call 911 or the Sheriff s Department and explain your problem to
them and ask that person to contact the proper agencies 'for you.
5. Contact the cont7-ctor of your choice to beg�n repair of problem to minimize off -site damage_
a- Cor,—Lact= Name:
b. Contractors Address:
c. Cont: ac ors Phone:
6, Contact the technical specialist, who certilHed the lagoon CNRCS, Cons-,ilting Engineer, etc.)
a. Name: U I I-) 'S G ru,
b. Phone: & — / 9Z-- e) C� 16 t, tE�-5 0 3
7. Lrnplement procedures as advised by DWQ and techruical assistance agencies to rectify the
damage, repair the systern, and reassess the wastee manacrement plan to ke-p problems with
release of was-tes from happening again.
Nlortalit Mannounlent Nlethods
Y !3
(ClIC-1k. Which MCLhod(s) arc beill-_.! hT1plCMC11LCd)
Durial dirce fect bencath the surface of [lie ground within 2-1 liou,-.q after
knowicdcc of the death. The burial IIIUSL be at least 300 feet from any flowinL-
stream o�public bodv of W.lLcr.
Rcndcin2 at a rcidcrim, plant licensed unde.- G.S. 106-163.7
C1 Complete hicincration
0 In dic casc of dcad poultry only. placing in a disposal pic of a size and'design
approved by 1.11c Dcpartmc�if of AL'Nicullurc
Anv method which in the professional opinion of the State Vetc.rinarian would
make possible the salvaze of -part of a dead animal's valuc without cridanac.-ing
human or aninial hCaldi. (Writicri approval of the Statc Vcte.-inarian must be
auachcd)
Insect Control Checklist for Animal Operations
.Sullrct�
C1111st:
I �G I S —1t I F, I I —I r1l", I "I I Is C C I N Site spreirit. Pradicus
Liquill sys(ems
Flin'll Guller:;
Accuintilalion orsolids
0 Hilslivs1ein is designed 'ald Uj)Cl.;l1t:11
sufficiellily In (Cillim; "ICC11111LILOC(I sulitls [roill
glitters as desigiled.
C1 Renlove bridgillt; Oracclollulalud solids ili
Lagntillsalld Pils
C1.11sivil sofidg
M.1inWill h1j;O011S. SCLIH111; b-115ilkS.11111 pils whcre
licsi breeding is;ipparent it) ininiodze ike
unisling ofsolids Ilia depilt ohio iaort; 1han 6 -
9 itiches over inore 1han 30% of stirface.
EXC'n.s.iVe Vcuclilfive
Decayint; vegetalitill
_V), MaillUliLl VCgC1;l1iVL; C.01111'01 MMIC NWILS 01'
lagoolis and (11her ill)[101111dolellis to I)L't:VL:Ill
MX11111111;16011 01"dCC;lYi11[; VCLCULOVC 111,111Ur
along ivalcr'5 udge on iny(niminical's perinw(ur.
I
p
Swine Farm Waste Management Odor Control Checklist
.S13111-CC C41115C 11hil's [a h1lilinlize 011411. Sile Spccific I , rac I iccs
Fal 11INlead S%Yil%C pluduclioll Vegelalive or wooded buffets;
Recomillelided best mallagell,will practices;
Gondjudgiumit and common sense
Aiiiimil 110dy surfaces Dirly mamire-comed animals Dry 11001-S
1; 1001- �1111'.-ILCS Wul 1l1;1lml-u-L:(lVt:j.Cd Mims Slolled 11nors;
Wa[CrCI'S IfiCaNd over Mulled I'loors;
I-] Fecders at iiito, emi orsoiiti iloors;
r), Scrape munure buildup from floors;
G Underfloor vulililion ror drying
N1.11111re collection plis
ihilic;
i"MIUC111 III',IllllL'c rumovai by fillSll, Ili( Mdlal-gC,
olicrollial decollipusilioll
or scrape;
n-
Undeffloor VC111ildlitHl
VC1161.11ioll c"11mill 1,4111s -
Volillilu gascs;
Fall ill aill ICIMUCC;
Dust
Efficielli ail. illovellicill
111dour silt [;Ices 0
DIM
Wasildown belween groups ofanimals;
n
Feel] addifivus;
n-
Feeder covers;
Vecd delivery down5j)(1111 extentlel's ill 1'euder
COVerS
F111511 I'mLs
Agilalion of recycled lagoon
n-
i,,iiisi, im& covers;
filloid %VllilL: lanks are filling
1-1
Extend 1-111 lilies Io 11car W1141111 111"1,1111�s Ivith
veills
Hush alleys 0
Agii.-dion doring wasimmur
171
(Jodurfluor lliish %vilh underfloor vewilminii
cmivcyallce
Vil lechagge jluilll� 6
Agilaiiiin ofrecycled hipon
X
EXIC1111 MC11,11 gC I ilICS 11) 110;11- IMM1111 OfIlilS
liquid while phs art: 1-111631;
%vith ailli-sipholl vullis
I INA111111. a
Agifalion doriiig stimp imik
Sllllll) 13111L Covers
filling .11111 drawdowl)
(jillsitit; jjF;ljlj clilleciioli -
A gilaiion during wasinyMer
M
Box Covers
MJ1111diffli 11OXCS
C011veyalict;
AMOC - I-It'vellibuf 11, 1996; Pap 3
Source Collie 11MI's 10 Minimize 011ol. Site Specific Praclices
1-11d of drainpipes at a Agitafion during wastmaler Exlend discharge J)Dillt OFI)il)CS 111WE1110111
lagooll Conveyance lagoon liquid level
LRUO011 SUI-filCO 0 Volillile gas emissions; Proper lagoon liquid capacity;
9 Biologicai Illixilig; Correct lagoon slarhip procethircs;
Mlitinjum mirfacc area-tolvolo me ralio;
Minimum agitition when,1111111ping;
El MCChallical Deradoll;
f."I Proven biological addifives
h6ption sprinkler
a I ligh pressure agilatioll;
Irriple on dry days willi fitile or no Nvind;
11OLLICS
0 Wind drill
Widnium recommentled olicrating pressure;
Pump intake ncar lagoon liquid surfice;
11
1,11111P from secolld-mage lagooll
%1111-age i;111k, or Imsill
Pailial microbial decomposilimi;
n
I loilom or midlevel loado:118.,
mit I -lice
Mixing While filling;
0
Tan� covers;
m Agiialion when empiying 0 Basin surface mals of solids;
C1 Proveii biological addilives or oxidaws
Suilling lm�ill sulfilue 0 J'allial microbial decomposilioll; C1 Exiend drainpipe oullcts untlerucalli litloid
• Mixilig while Filling; level;
• Agitation when emplyiog El Remove sculed solids regularly
Mimurc, shirry lit- sludge Agitalimi when spicading; 0 Soil injection orshirry/sludgn;
Silt cader ow icts Volalile gas clilissiolls C] Wash'residual Immure from spreader after use;
C1 Proven biological mldiiivus or oxidaws
Uncovered matillre, VoLaCLACIllissions while 0 Soil injection 01"SlIllry/sludges
flimry or shidge mi liuld (frying n Soil incorporalion %vilhin,19 lirs.;
mli f.-Ices
n Sprcud ill Olin unirorm layers for rupid drying;
n
Deatl imilliats Carcass decomposition Proper disposilion ul"carcasscs
Dcall imilli'll diillosal Carcass (1ccomposilioll E) Complete covering of' Carcasses ill blidal pils;
pils 0 Prol)vr 1OC.I[iO1l/COlIS1F1IC1iOlI (II'diSlIOSill j)i1S
I I R; i I) k:l il 10 IS Illutimpluic coillbuslioll n �ccmllhlry st.-ICL hill-Iters
AMOC - November 11. 1996, - Vage,l
Cause DIVII's 10 millimize 041411. sile specific Pradicts
Smading mila around ImproilCr draimige; Gratle and 1.11HIM11W SOCII IIIA WillUdlikilIS
I tit: i I i I icl microiiiai Ejecom po5ii im, or away from 111cilifics
orgallic
Manure iracked I)II10 Poorly mainwhicd acccss roads Farm access road Illailitellalice
publit: toads 1,10111 17.11-111
Addifional Information : Available From :
S%vint: Manure Managenical ; 0200 RuIc/lIMP Pack-ul NCSU' C1111111Y I..'XICIlsioll Celliel.
swille Production Farm 1101cillial Odor Sources and Renictfics ; E DAE Fact Shed NCSIJ - BAI-.'
Swine Production Facifily Mallure Mamigmacni; Pit Rullarge - Lagoon Trualment ; FDAH. 128-88 NCSt I - 11AF
Sivinu Production Facility Manure Management: Underfluor Flush - Lagoon Trealmelli ; I'BAI'1' 129-03 NCSU - IMF
Lapoll DC!,igil alld htallagellicul for Livestock Manure'rrealment and Sturage -, EMAE 103-133 NCS1 I - I I A I -.
Cillibriflioll or Mallill-C M111 WaSlOvaler Applicalion Eclililmicul. ; EDAF Fad Slice( NCSIJ - I I A F
Cautculling Otlors fiom S%viac Buildings ; 11111-33 NCSIJ - swille EXIC11sion
Environmental Asswance Vrogram ; N1111C Maimal NC VmL 1'ruthicers Assoc
Opfions I'Ur hlanughig Odor -, a repail (roil] Llic Swille Odor Task Force NCSIJ Agri Cminnimicaflons
Nuisance Concerns iti Animal Manure Managenical: Otlors and Flies '. PRO 107, 1995 Cmiferunce Procevdiligs 11111-ida Cooperalive EXIC11sioll
AN.I(if.'- Novem1wr 11. 1996. l';il;u .5
Nlortality Nlanagement Mctho&
(Check Which method(s) arc bein-t., iml)icmcnLcd)
D Burial three fccct bericath [lie surface of tllc ground within 24 hours aftcr
knowledtc of the death. The burial must be at Ceast 300 fect from any flo�vlf)2
strcani or public body of water.
Rcndc.�n2 at, a rcidcr4;i,2 plan[ licensed undc.- G.S. 106-168.7
C) Completc incincration
0 In [tic casc of dead poultry onlV. piacing in a disposal pit of a size and-dcsip
approved by the Department of A!'!ricultur-c
Any method which in dic professional opinion of the State Veterinarian would
makc possible tile salvage of -part of a dead animal's value Without cndanzc.-in!Z
liuman or aninial. health. (Written approval of the Scatc Vctc.-inarian must be
attaclicd)
Insect Control Checklist foi- Animal Operations
S11411,CC C1111se INFPS 14) Conlrol 111yerls Slircifiv. Practiucs
Uquid SYSIC1115
Flodi Guliefs Accumulation of solids 0 Flush sysicill is desiG111A alid 01)CI-ilied
Sk](1116C1111Y to SAMOVC ;1CCk11L111h11Cd SOHLIS fi-0111
gullers as designed.
Cl Humovu bridgiiij; of accutnuhled solids iii
disc.harge
Lagotow; Wid PiLS 6 Crusted Solids Wilitailt lagoons, suilling basins and pils where
pesi brueding is app-arum to ininindxc the
crusling ofsolids to a dq)(h of no inorc than 6 -
H inchus over nime. dian 30% or surrilue.
cxct:�Sivc VCj;V.1.11ivC o Mclaying vecclatioll Maintain vegetaliv,C COMI-01 along il.11ILS of"
;I owill JiLgOollS and othcr hnpouodiucais to jimvent
i1CCILD1111'.16011 ordecaying vcgetiaive inaiier
;110111; NUM"S C11j;C oil i11111OUL111111CRI'S puimetur.
Swine Farm Waste Management Odor Control Checklist
suill-tu Calisc 1IMPS III Millinlizi: 011111. Silt Specific Pcaclicni
swille production VegcIalivo or wooded biffl'as;
l(ecommendcd best mamicemeja prauices;
Good judgiumit and common seme
Aitimul body surfaces 0 Dirty manurc-comed animals K Dry 11001.5
1111411. �111 fi-lues 0 Wd tummi-c-covered floors 0( Slollt:tl lloors;
Walerers 16CIltCdoversiolictl floors;
C1 Feeders al high end ofsolid lloDrs;
G( Scrapc manure buildup from floors;
L-1 uadcrnoor venfilal ion for drying
N1,111111-C Collection pils 4
thilic;
g
Ffe(plat Imulure removal by flush. pit recharge,
&
11.111hil mictollial decomprishion
or scrape-,
13-
Undalloor ventilalion
Vt—mi i 1.1-1 i till t:\11.11151 hills -
Vl)l.11ilL: pses;
0
Fall
Dust
151!�
I- fficicill air Illovelliellt
1111itigir sill faces s
Dust
V
Waslidowil betmell grollps () 1".111 im ills;
11
VCed addilives;
17-3
Feeder Covers;
Feed delivery downspout exictider!i it) Feeder
COvers
I'llish ImILS 0
Agiiaiiva orrecycica iagaoi,
L-1
Fhish Wilk covers;
li(Illill %V1100 I.-IllLs aru lillilig
n-
i ".xienti rill iines I(, near imuou, onimi.s %viii,
allfi-sillholl vems
I'llish alleys &
Agiimiun duriiiG %vastewatur
Cl
Undalloor I'llish willi lintlel-I'lool. vellfilatioll
conveyance
llil lCClIml!C pilillis 0
Agilation rit'recycled higoon
I-XIC1141 I,L:Cll;ll,gc lilies io Ileal, holloill Ill' pils
liquid While pils art: lillilig
with .11111-sipliml VC1115
1. 1 U11111m, 0
Agilalimi dariiig stimp Imik
CI
Stimp Imik covers
filliligmid drilmlown
0111sidt; tlriiiii collcuion -
Agitalion ilurinj; wasinviticr
6.
iin covers
01, juliction buxes
Collveyalict:
A NIOC - Movumlier 11, 1996, Page 3
u
Source cause BMI's to Minimizi: Odjar- Site Specific Praclices
End of draitipipes a[ 0 Agitation during wasimiler Extend discharge point of pipes kinderneallk
lagooll conveyance lagooit liquid level
Lagoon surfaces a Volaille gas C1111issiolls; Proper lagoon liquid capacily;
a Biological mixing: Correct lagoon slarlup procedtires;
Minimum surface area-10-VOILI 111C ratio;
Minimum agitation when.pulliping;
El Mcchanical neration;
h6gation I ligh presswe a
111)ZLIO Mod (11-ift
n Proven biological additivos
Irrigate oil dry days willi little or no whid;
Minimum recommended operating pressurv;
9( Pump intake near lagoon liqiiid siii-Face;
L1 I'llillp from second -stage lagooll
Stutar,c wak or basin 0 Partial microbial decillsillosilioll; n Bottom or midievel loading;
sufface 0 Mixing While filliog; L-1 Tank covers;
a Agitation wlicii cimptying Cl Busin surface niats of solids;
M Proven biological addifives or oxidaws
ScIding basin Surface 0 Partial microbial decomposilion; 0 Emend drainpipe oullcis underneath liquid
a Mixing While 11111111g; level;
a Agitafion whea cmpiying
Manure, shirry or sludge a Agitation wheit spreading;
!.pieadcr oullcis a V0101ilc gas clilissiO115
0 Remove scilled solids regularly
Cl Soil injeciion orslurry/sludges,
0 Wash residuai manure from spreader after use;
rl Proven biological addilives or oxidanis
Uncovered 111,11)III-C, While 0 Soil injection 01,511111-y/shidges
still- ry or sludge till field drying 0 Soil incorporalion within 18 lirs.;
El Spread ill 11iiii uniform layers. For rapid drying;
EI Proven biological addiflves or oxid;mis
Carcass decomposifloti Proper disposition of carcasses
Dead allimal di5j)(Isai Carcass decomposilioll a colliplele Covering 01, carcas,%Us ill burial pils.,
pits El Proper locatioll/constructioll of,disposal pils
111611CI MOVS 111collipluic cullibustioll r] Suenotlary stack bunters
AMOC - Novcmbur 11. 1996. Page 4
Sum-cf: Calm HMPS to Minimize Odor Site SlIccific Pratfices
Standing mjicr around a Improper drainagc; Gradc and landscape such 1hal wawr th'ains
b6lilicl a microbim dcconwosiiion or away fi-0111 facilities
orgattic maller
Manurc irack-Cd unio 0 Poorly maiwained access roads Fann access road maijilenance.
1111blit: FOAS 1110111 N1111
Additional Information : Available I-rom :
S%Yijic Manure Mimagement ; 0200 RuIcAIMP Packet NCSi 1. Cullwy HNIL:115ioll Cculer
Swine Prodticlioa Farm Potential Odor Sources and Remedies ; 1111A E NCL Sheel NCSU - BAF'
Swinc ilmduclion I-acifily Manure Management: Ilft Recliarge - Lagoun Treauncal ; FDAE- 128-88 NC.S1 I - BA F
Swine 11roductinn Facility Manure Managemew. Underfloor Hush - Lagoon 'I's-calmuni ; 131-11AE., 129-88 NCS1 I - BAH
Lagooll Du5iglk and Nlimagenwill 1'()r Liveslack Manure'rrea(metil and Storage ; EMAIL' 103-83 NCSH - 11A H.
CIMMIli011 Or MU11LIrC U1111 Wasinvaler Applicalion Equipmunt ; TMAE Vact SlIvel NC.S1J - BAE'
C0111FOW111; OLIMS h9111 SWift BllildillgS ; 11111-33 NCSU - Swilic Exiellsion
Eiivirommenial Assmancc Program ; NPPC Manual NC I'mk Producers Assoc
Optimis for Managiae. Odor; a rep-ml from the Swine Odor Task Force NCS(J Agri Conummicalimis
hiisauct: Concums in Animal Manure Management Odors and Flies; PRO107, 1995 Conferuce Ilrucculings Florida ('111111crative Exicusion
Ak,$()(; - 144evembur 11. 1996. Pagu 5
_��M
ANINIAL WASTE MA-NAGEINIENT PLAN CERTMCATION FOR EXISTING YEEDLOTS
Please return the completed form to the Division of Eavirownental NLanagement at the addr
q ; e
TE Q_ gh
_tQF I
reverse side of this form. R U I VED
UAUTY SECrolv
Name of farm (Please print) Brown's of Carolina, Inc. Farm # 12
Mailinc, Address: P.O. Box 487
Warsaw, NC 28398 PhoneNo.: (910)
County (of farm):
Farm location: Latitude and Longitude: Z�0 5-6, -�gl a/" 53-` (required). Also, please atach a
copy of a county road map with location identified.
Type of operation (swine, layer, dairy, etc.) : __ _ _
Design capacity (number of animals) : 20rV .50a) rlbeem) -/,Z)
Average size of operation (12 month population avg.): �;,aoo -57d-&)
Averace acreao-e needed for land application of waste (acr
es
Technical Specialist Certification
As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant
to 15A NCAC 6F .0005,' 1 certify that the existing animal waste management system for the farm named
ZD C�
above has an animal wa-ste manaaement plan that meets the operation and maintenance standards and
specifications of the Division of Environmental Manag
,ement and the USDA - Soil Conservation Service
and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and
15A NCAC 6F .0001 - .0005. The following elements and their corresponding minimum criteria have been
verified by me or other de-slornate-d technical specialists and are included in �he plan as applicable: rnirdmum
separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party);
access or ownership of proper waste application equipment; schedule for timing of applications; application
rates; loading rates; and the control of the discharge of poUutants ftom stormwater runoff events less severe
than the 25 - year, 24 - hour storm.
When checked, see reverse side of form for conditions/exceptions.
Name of Technical Specialist (Please Print): jimy ]j - yjn�
,nn
Affiliation (Agency): Brown's of Carolina, Tric
Address; (Wncy):- P-n- BcIX 4,q7, W;Ml . �7 28308 —PhoneNo.: (910) '293-1600
Signature: --)- - /,g,
I I- =p )tA Date:
OwnerfManagrer Agreement
J-5
(we) understand the operation and maintcnance procedures established in the approved animal waste
manag
.,ement plan for the farm named above and will implement these procedures. I (we) know that any
-xpansion to the existing design capacity of the waste treatment and storage system or construction of new
.acilities will require a new certification to be submitted to the Division of Environmental Management
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
..om this system to surface waters of the state either directly through a man-made conveyance or through
-unoff from a storm event less severe that the 25-year, 24-hour st
orm. The approved plan will be filed at the
.arm and at the office of the local Soil and Water Conservation District.
Name of Land
)ignature:_
'iame of Ma
k
Signature:
Owner (Please Print): Aeowvs or 6Wtl*X� lAle-
Date:
M owner
ate: ---? —
Note: A change in land ownership requiz= notification or a. new ocrtification (if the approved plan is chan.ged) within 60 days of a title mansfer.
),./' Ao\
DEM USE ONLY: ACE#
15 9) a -7� �-
All statements checked apply to this certificat.ion:
V1 Tlie installed irrigation system has not been evaluated concerning nozzle size, spray pattern, spacing, . pump size, pipe size,
etc- It is the responsibility of the producer to operate the system with the proper cornponents and to supply the required
mairite=oe to assure that no =off occurs. The producer is encoux-aged to have an irrigation specialist, possibly the dealer
where the system was purchased, prepare an operation and maintenance plan for the irrigation system so that the product
knows how to operate the equipment to mee the nori-discharge requirements-
V/ The wastta maringement plan for this operation is based upon yields higher than what is now recommended by NRCS;
however, these yields are obtain, le under high levels of managemerrL This increase in projected yields is nwessary since
the NRCS plan prepared for this operation at the time of construction was based upon these higher yields and the produc4!r
followed NRCS guidelines when building this operation.
Be,cause of limited acres for land application, and because the origi� NRCS wast,-- utilization plan did not require
additional acres for buffers and irrigation inefficiency, it may be nec�y for the producer to operate half sprinklers, on
solid set systems, along field edges and ditches. Also for travelin- irrigation systems, a pull directly adjacent to the ditch with
only a 180 degree pumping radius may be needed to irTilcyate the entire field. Extreme caution should be exercised when
applying waste close to ditches and we-daads to avoid any discharge.
4662b��C- Z_ an'-p - 2-s- , /-'/'-Z"0 - 29g&-vs-
A,6at- iOWD J) I/C 7-5
CERTUICATION FOR EXISTING FEEDLOTS
INSTRUCTIONS FOR CERTIFICATION OF APPROVED ANIMAL WASTE MANAGEMENT PLANS FOR E)GSTING ANIMAL
WASTE MANAGEMENT SY=MS SERVING FEEDLOTS
REQUUZEMENTSIPURPOSE
In order to be deemed permitted by the Division of Environmental Management (DEM), the owner of any existin—nimg] waste
mana,gemeat syst-em constructed and operational before January 1, 1994 w�dch is designed to serve greater than or equal to the animal
populatious listed below is required to submit a signed certification form to DEM before January 1, 1-998. Pasture operations are exempt
from the requirement to be certified.
100 head of cattle
75 homes
250 swine
1,000 sheep
30,000 birds with a liquid waste system
The certification must be signed by the owner of the feedlot (and- mA ager if different from the owner) aad by any technical. spmialist
designated by the Soil and Water Conseervation. Commission purw-tant to 15A NCAC 6F .0001-.0005- The technical specialist must verify
that all applicable operation and maintenance standards and specifications can be met. Existing systems are not required to =ftt design
azd construction standards and specifications.
Although the acbml number of animals oa the facility mayvaxy from time to time, the design capacity of the waste handLing system should
be used to determine if a fann is subloct to the certification requirement. For example, if the waste system for a feedlot is designed to
handle 300 hogs but the average population will be 200 hogs, then the waste mamagement sysmai requires a certification.
Z� 4P 0
This certification is required by regulations governing animal waste management systems adopted by the Environmental Management
Commission (E?YfC) on December 10, 1992 (Title 15A NCAC 2H .0217).
CERTIFICATION FOPNf
On the reverse side of this page is the certific.%tion form which must be submitted to DEM before January 1, 1998. Assistance in
completing the form can be obtained from one of the local agricultural ageacies such as the Soil and Water Conservation District, the
USDA -Soil Conservation Service, or the N.C.. Cooperative Extension Service. The Completed form should be sent to:
Department of Environment, Health and Natural Resources
Division of Environmental Nfanagernent
Water Quality Section, Plarming Branch
P.O. Box 29535
Raleigh, INC 27626-0.535
d I
REGISTRATION FORM FOR ANiMAL FEEDLOT OPERATIOO�
Department of Environment� Health and Natural Res ot-IrcesDEC 1993
Division of Environmental Management
Water QUality Section AVA TER
QUALITy
9 Brancr.
if the animal waste management system tor your teedlot ope
designed to serve m6ke than or eqUal to 100 head of catt
horsesi 250 swine, 1t000 sheept or 30,000 birds that are served by
a liquid waste system, then this form must be filled out and mailed
by December 31, 1993 pursuant to 15A NCAC 2H.0217(c) in order to be
deemed permitted by DEM. Please print clearlyL
Farm Name: Rorr%co'-I-s " �' "/— " � v .1 111'e'-7
Mailing Address!
County:
Owner(s) Name! r 0 C.,j L) -S
Manager(s) Name:
Lessee Name:
Farm Location (Be as specific as possiblei road names, direction,
milepost# etc.)! A rL -" & A N 0 X
-�' n 14- C-
Latitude/Longitude if known:
Design capacity of animal Waste management system (Number and type
of confined animal(s)): a;Qca :sf> X'�5 ra-j--j!) aw jR t �G
Average animal population on the farm (NUn)ber an type of animal (s)
raised) :100 'elf-
ASCS Tract No.!'
Year Production Began!
Type of Waste Management System Used:
Acres Available for Land Applicati n of Waste:
7Z
Owner (s) Signature (s) Zef DATE:
DATE:
State of North Carolina IT4
Department of Environment, I"
k. 0
Health and Natural Resources
James B. Hunt, Jr_ Governor
Jonathan B. Howes, Secretary --------------------- ------- IDF-=H"F;Z
November 12, 1996
Brown's of Carolina Inc
Farm #12
PO Box 487
Warsaw NC 28398
SUBJECT: Operator In Charge Designation
Facility: Brown's of Carolina Farm# 12
Facility ID#: 31-401
Duplin County
Dear Farm Owner:
Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study
Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly,
requires a certified operator for each animal waste management system that serves 250 or more
swine by January 1, 1997. The owner of each animal waste management system must submit a
designation form to the Technical Assistance and Certification Group which designates an
Operator in Charge and is countersigned by the certified operator. The enclosed form must be
submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a
certified operator for your animal waste management system is a violation of 15A NCAC 2H
.0224 and may result in the assessment of a civil penalty.
If you have questions concerning operator training or examinations for certification, please
contact your local North Carolina Cooperative Extension Service agent or our office -
Examinations have been offered on an on -going basis in many counties throughout the state for
the past several months and will continue to be offered through December 31, 1996.
Thank you for your cooperation. If you have any questions concerning this requirement please
call Beth Buffington or Barry Huneycutt of our staff at gign33-0026.
Sincejrely,
A - Preston Howard, Jr., ector
Division of Water Quality
Enclosure
cc: Wilmington Regional Office
Water Quality Files
P.O. Box 27687, FAX 919-715-3060
C An Equal Opportunity/Affirmative Action Employer
AW
Raleigh, North Carolina 27611-7687 N'M
Voice 919-715-4 100 50% recYcled/ 10% post -consumer paper