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HomeMy WebLinkAbout310401_HISTORICAL_201712312 N NUH I H UAHULINA Department of Environmental Qual Murphy -Brown, LLC Grower(s): Farm Name: 4/9/2009 P.O. Box. 856 Warsaw, NC 28398 Z/0 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 3112 County: Duplin Farm Capacity: Farrow to Wean Farrow to Feeder 2000 Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Anaerobic I Storage Period: Application Method: >1 80 days Irrigation -agoon g.F ED I M1\1F The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to,.be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4� Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy, Injecting the waste or disking will conserve nutrients and reduce odor problems RF,-CF,1VF,1--D1 1 of 8 1�w JUL 1 0 2009 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3' tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gal/yr 2000 Farrow to Feeder 4015 gal/yr 8,030,000 gal/yr Farrow to Finish 10585 gal/yr gaUyr Wean to Feeder 223 gal/yr gaVyr Feeder to Finish 986 gal/yr gavy Total 8,030,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): *Based on Site specific data i Capacity Type Nitrogen Produced per Animal Total -1 Farrow to Wean 5.4 lbs/yr lbstyr 2000 Farrow to Feeder 5.15625 lbs/yr 10,313 lbs/yr Farrow to Finish 26 lbs/yr lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr Feeder to Finish 2.3 lbs/yr lbs/yr Total 10,313 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 35.65 Total N Required Ist Year: 10804.25 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 10,804.25 Total Nitrogen Produced by Farm: 10,312.50 Nitrogen Balance for Crops: (491.75) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications ...... WVMPIIF-1-12� VVE Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N Code__ —Apply Yield lbsNiUnit Residual /Ac Utilized 35.65 9021.75 1782-5___ 10604,251 3(a) of 8 Reception Area Specifications 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N ri Jill; LT-Ir -.13 Ift UtIlized Code Apply Yield lbs N/UnIt Residual 3(b� of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermuclagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermuclagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat 0 Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N bushel 50 lbs N ton 50 lbs N ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 50 lbs N acre 50 lbs N acre 2.5 lbs N cwt 2.4 lbs N bushel 4.0 lbs N bushel 40 lbs N acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total Farrow to Wean 0.84 2000 Farrow to Feeder 1 2000 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2000 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10000 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior io application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. Lw allref-M [91MIXIM-1111 V&yd 1.11 N [CLIN ore] kq The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or poncling occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the - plant available nitrogen applied exceed the nitrogen needs of the. crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr inches 1 BnB C 0.75 1 2 BnB C 0.75 1 3A BnB C 0.75 1 3B BnB C 0.75 1 4A BnB C 0.75 4B BnB C 0.75 5A AuB C 0.6 1 #REF! 5B AuB C 0.6 1 6A AuB C 0.6 1 6B AuB C 0.6 1 71848 sub2 BnB C 0.75 1 sub3 AuB C 0.6 1 6 of 8 Additional Comments: On farm pumping records summary is affached. Plan is based on farm records plus 25% for PAN production. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 3112 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Ywe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water. Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: -Murphy-Brown, ILLC Signature: Name of Managerfif different from owner): Signature: Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date Date Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop tvpe, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen- 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from- facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system, 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL F Facility Number: 31-401 County: Duplin Facility Name: 3112 Certified Operator Name: 6wle Operator Number: "k, 6-14!� 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 3112 Spillway(Y or N): N Level(inches): 18 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. x Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information, Contact and secure approval from the DWQ prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. *Attach a complete schedule with corresponding animal units and dates fro depopulation *if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3- Earliest possible date to begin land application of waste: I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. JO/U-j At-4-�_ Phone: IV 7,31 Facility Owner/Manager (print) Z&fz //O�� Date: Facility Owner/Manager (signature) 11. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR./24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 3112 line rn = 1224,1 lb PAN 2. Structure ID: line rn = lb PAN 3. Structure ID: line rn = lb PAN 4. Structure ID: line rn = lb PAN 5. Structure ID: line rn = lb PAN 6. Structure ID: line m = lb PAN n. lines I + 2 + 3 + 4 + 5 + 6 = 1224.1 lb PAN Ill. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD. o. tract # p. field # q. crop r. acres s. remaining IRR- 2 PAN balance (lblacre) I. TOTAL PAN BALANCE FOR FIELD (lbs.) column r x s u. application vvindow' 3112 1 Bermuda 6.52 55.37 361.0 Mar -Aug 2 Bermuda 1.55 104.15 161.4 Mar -Aug 3A Berrnuda 2.05 155.33 318.4 Mar -Aug 3B Bermuda 1.91 38.10 72.8 Mar -Aug 4A Bermuda 1.79 78.90 141.2 Mar -Aug 5A Bermuda 3.91 46.40 181.4 Mar -Aug 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) 1236.3 Ib. PAN IV. FACILITYS PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = 1224.1 lb, PAN PoA (30 Day) 2/21/00 x. Crop's remaining PAN balance (line v from section 111) 1236.3 lb. PAN y. Overall PAN balance (w - x) = -12 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility. Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is available for pumping if needed. PoA (30 Day) 2/21/00 a .. PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD 1. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): F3-112 1 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker 18.0 inches b. designed 25 yr./24 hr. storm & structural freeboard 19. inches c. line b - line a (inches in red zone) = 1.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 17326 ft2 e. line c/12 x line d x 7.48 galIonS1ft3 107999 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design days g. volume of waste produced according to structural design ft 3 h. current herd # certified herd # actual waste produced = current herd # x line g certified herd # i. volume of wash water according to structural design j, excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line f= 4. Total PAN to be land applied during draw down period 1. current waste analysis dated 1 7/21/2 m. ((lines e + k)/1000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 254951 ft' ft 3 104722 Ift' 448392 gallons 1 2.2-01 lbs/1 000 gal. 1224.1 lbs. PAN PoA (30 Day) 2121/00 Type of Visit 11&PC_ompliance Inspection 0 Operation Review 0 Lagoon Evaluation Reason for Visit %Rk D outine OkComplaint 0 Follow up 0 Emergency Notification 0 Other Denied Access Date of Visit: E� Time: F Facility Number =Not Operations] 0 Below Threshold M Permitted 13 Certireed 0 Conditionally Certified [3 Registered Date Last Operated or Above Threshold: Farm Name: ...-Orin __. / _Z' County: — - a t1l, I Owner Name: MaWng Address: FacHity Contact: Title: Onsite Representative: F A0.4)), 6-Artf, t- Certified Operator: Location of Farm: Phone No: Phone No: Integrato .. Operator Certification Number: 0 Swine 0 Poultry [I Cattle [:1 Horse Latitude 0 6 " Longitude 0 6 �ur It C 6ffrff—ent� urren 0105,61y.1051 s7: U C ti, e Bilition WQ-uhtrF�Wapaci Rion -attl C.NP—acit-YMPUP-Ma 'on W3e an to Fe El Wean to Feeder El ayer FEI Dairy EEEII Non -Layer F] Non -Dairy I F oderto F inish 0 Farrow to Wean F ow to F ow to F [E] Farrow to Feeder 01 Other I otal. esm a aci Farrow to Finish F ow to F Gilts Gilts Boars 13oars al SS =WED Subsurface Drains Present Lagoon Are- 10 Spray Field Are..j I W1 I MUS i a I a-gl FRNM ME u I MUTP-51F C No Liquid Waste Manneement System - Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? El Yes El No Discharge originated at: 0 Lagoon El Svray Field 0 Other a� If discharge is observed, was the conveyance man-made? El Yes El No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) Yes [I No c. If discharge is observed, what is the estimated flow in gallmin? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 0 Yes El No 2. Is there evidence of past discharge from any part of the operation? El Yes El No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? El Yes El No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? El Soillway El Yes El No Identifier: Stru f ture I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Frceboard (inches): 1 4--Z- 05103101 Continued Facility Number: Date of Inspection 5 . Are therc any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, El Yes 0 No seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? El Yes El No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintcnance/improvement? El Yes ONo 8. Does any part of the waste management system other than waste structures require maintenance/improvement? Cl Yes [:1 No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? El Yes El No Waste Application 10, Are there any buffers that need maintcnance/improvement? Yes [_1 No 11. Is there evidence of over application? El Excessive Ponding [:] PAN El Hydraulic Overload Yes C3 No 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAVRAP)? E3 Yes El No 14. a) Does the facility lack adequate acreage for land application? 0 Yes El No b) Does the facility need a wettable acre determination? El Yes [:1 No c) This facility is pended for a wettable acre determination? El Yes [:1 No 15. Does the receiving crop need improvement? [:] Yes [] No 16. Is there a lack of adequate waste application equipment? El Yes [:3 No Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? Yes [__1 No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ic/ WUP, checklists, design, maps, etc.) [_1 Yes El No 19. Does record keeping need improvement? (ie/ irrigation, frceboard, waste analysis & soil sample reports) 0 Yes El No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 0 Yes El No 21. Did the facility fail to have a actively certified operator in charge? El Yes 0 No 22. Fait to notify regional DWQ of emergency situations as required by General Permit? (je/ discharge, freeboard problems, over application) El Yes EJ No 23. Did Reviewer/inspector fail to discuss review/inspection with on -site representative? Yes No 24. Does facility require a follow-up visit by same agency? Yes No 25, Were any additional problems noted which cause noncompliance of the Certified AWMP? Yes No 113 No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. L-A *o 60 m W m el �4,t4 -f4e, Z,#�Poh T 11 y ly r e'-4 Ve, #A 1 4'1, M Pro 1INW-Roueft A,-O)rk 'A' ehvlk� Oki rx A415e, PV#1P1t1"h4' A�Mpl tv& 9 D Al� I hev -AAh -30" Z-/Ipk 17 1 - -f-K 7 Reviewer/inspector Name 7"1" Reviewertinspector Signature Date: 12Z 05103101 t� U Continued 90 IFacility Number:3(-- Date of Inspection Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? 28. Is there any evidence of wind drift during land application? (ix, residue on neighboring vegetation, asphalt, roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) 31. Do the animals feed storage bins fail to have appropriate cover? 32. Do die flush tanks lack a submerged fill pipe or a permanent/temporary cover? Additional Coihnteh ts and/or DraWin9s::..,, [:1 Yes [] No E]Yes E]No El Yes E]No [--] Yes [] No 0 Yes El No El Yes El No El Yes [:1 No 05103101 IType of Visit 6 Compliance Inspection 0 Operation Review 0 Lagoon Evaluation I Reason for Visit (>f�outine 0 Complaint 0 Follow up 0 Emergency Notification 0 Other El Denied Access Facility Number Date of Visit: -4rz-yre Time: 10 Not Operational OBelowThreshold [3 Permitted E3 Certified 13 Conditionally Certified [3 Registered Farm Name: ,, -0 12- ... .................................... .. .......................... .......... Owner Name: Mailing Address: Date Last Operated or Above Threshold: - __ _ _ .- -_ - County- ------------- — - .......... . I .............. Phone No: FacilityContact: ............................................................ Title: .............................................. Phone No: ...................................... lol'A I-exe-or, Onsite Representative: Integrator* Certified Operator: ...................... ............. Location of Farm: Operator Certification Number: [I Swine 0 Poultry [I Cattle [I Horse Latitude Longitude ..,De' ait sigi�.. urr esign- U­ - urren Des"ig6 Current ,-S :C �pac ty - 60blatlofi Poultry capacio.�p att e C I D -Capacity.- Population Wean to Feeder Layer Dairy ffFeeder to Finish 10 Non -Layer Farrow to Wean 2rFarrow to Feeder '2 0,1,0 4 10 Other . . .. ...... El Farrow to Finish T 61VADME'n"Cava' t C1 El Gilts Ej Boars _gTdtal SSLW- F[] Subsurface Drains Present Lagoon Area ID Spray Field Area No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? El Yes ONO' Discharge originated at: [I Lagoon [] Spray Field [] Other a. If discharge is observed, was the conveyance man-made? [3 Yes D No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) Yes [] No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) Yes [I No 2. Is there evidence of past dischFge from any part of the operation? 0 Yes JZNo 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? []Yes []No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? D Spillway 0 Yes,,E3No Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: ............ I ............. ...................... . ... .......... . .............. ........................... ............................ ........................... Freeboard (inches): In& M I MI Va/U.3/uP lFacility Number: Date of Inspection 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintepance/improvement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9, Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Application 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? [] Excessive Ponding [] PAN [] Hydraulic Overload 12. Crop type 4c_-7 I M ) 4 �, c, 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? 14. a) Does the facility lack adequate acreage for land application? b) Does the facility need a wettable acre determination? c) This facility is pended for a wettable acre determination? 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Reguired Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? 18. Does the facility fail to have all components of die Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 20, Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (iel discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss reviewdiispection with on -site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? t-untinueu 0 Yes ZNo [I Yes 0 No 0 Yes XNO 'Pryes D No 0 Yes R(No El Yes Q'&o D Yes pr'�o El Yes Z`No,',F e El Yes ONo 0 Yes El No El Yes D No El Yes D No El Yes.,�No El Yes P<Q El Yes )ErNo El Yes XNG D Yes 0"No El Yes ONo D Yes ErNo El Yes j2r"No El Yes WNo El Yes ONo No violations or deficiencies were noted during this visit. You will receive no fur-ther correspondence about this visit. Comme. r e ues i X D, Slan ers,an K, ny- t �ex hiinl_i J Copy Final No Xes oi -2�s-:5-- elcvre 4, 4LC ot'x 4r/V-eo�l il q e� + r i tj V I 0 1, J�l 0 4 cot il 0 VC, e i C'-ys fee- 0 rof S ov,-e weil ke.(�, (60 E i-0 E .7.z i�7 077Z a'�4 Reviewer/Inspector Name NV 91 i Reviewer/Inspector Signature: Date: ]fa;Oity Number: Date of Inspection q Printed on- 7/21/2000 Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/oT below F-] Yes El No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? El Yes jONo 28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, El Yes ETNo roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? El Yes -L2rRo 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) Yes '2NO 31. Do the animals feed storage bins fail to have appropnate cover? El Yes 0 No 32, Do the flush tanks lack a submerged fill pipe or a pertnanenL/temporary cover? El Yes [] No .Additional Comments and/or Drawings: 's 4, v4cvy qozd e,^. 1,61 5100 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number. County: cx��4- Z117 Facility Name: - — d��- C-- / 2 Cartiffed Operator Name: Operator 1 . Currcnt liquid level(s) in Inches as measured from the current liqUid level in Vie lagoon tQ the lowest point on the top af the dam for lagoons vftmd 5pillways; and from the current liquid level in the lagoon to the bottarn of the spillway for lagoon3 vAth spillways, Struchire I ftucture 2 Structure 3 SIMCture 4 Structura S Stucture (5 1-29c on N ame/ldentifter (I D): Spillway (Yes or No): Level Onches): 17 2. Check all applicable items Liquid level Is wWn the desigftd Ouchral fteboard elevations.of one or more struaturw.. F-we and 30 day Plans of Action an- aftchpd. Hydratilic and agranarriie balances are within acceptable ranges. ----t,Lh.quid le4el is vvithin the 26 year 24 hour storm etlevations for one or more structures. A 30 day Plan of AcUon Is attached. Agronomic balance Is within a r n aptable range. Waste is to be pumped and houlad to off sft locations. Volume and PAN content of waste to pumped and hauted is mfiected in section III tables. Included Wfthin this plein is .9 list of the proposed shes wfth related ftellity numbar(s). nunber acres anti raceiving =p Information. Contact and secure appirmeal from the Divialon of Water Quality eft to :prgrfe of waste ic a ohm not covemd In Vie ftafflys cerffled animal waste management pkin. Open%tion vWll be parfiWly or fully depopulated. attach a complate schedule vvith cormsponding animal unKs and dates for depopulation if animals arm tD be moved to anc4her permitted facirdy, provide ftclitty number, lagoon freeboard levels and hard population for the receiving facility 3. Earliest possible date to begln land application of waste: I hereby certify that I have review@4 the hiformaftn Us'4 d above and Included within thc attached Plan of Milan, and to the best of my knowledge and ability, the informatibn Is accuraft and vorrocL Nan* cWniiikaneg—er tlzn-�) /Facility owrWrimanager (signature) P9A CaAr)Aaga MIMO Phone: Date: eo 'd SEE1968 'ON X93 jUNIJONVO �10 SNMOK Wd L1:90 NOW 00-d-M Murphy-BrownLLC PO Drawer . 856 `2822 Hwy.24 West Warsaw, NC 28398 Teh 910-293-3434 %,j Fam 910-293-3138 Mr. Shiver, The f6flowing farms within the Murphy -Brown, LLC system had plan amendments made to extend pumping windows. The plan amendments are attached for each farm. Farm Name Facility Numb Volunteer 31-613 3501, 3102 .3 31-514 3112 31-401 3090 31-678 2529 31-740 2704,2706 31-375 If there are any questions please let me know. Regards, Todd Rowe, CCA Agronomist Murphy -Brown, LLC CAWMP AMENDMENT 3112 This amendment is intended to extend the pumping window on Bermuda through September 15'�, 2003. The crop on the farm was found to be in good health and at a stage that is receptive to Nitrogen application. Cro 1� removal from the fields is expected to be sufficient to receive PAN until September 15' , 2003. Warm temperatures and good weather will contribute to growth and uptake of nutrients by the crop. A,, 4 Owner, Murphy -Brown, LLC Date 0&44e Manager Date Technical Specialist Date L Waste Management Plan Changes AUG 0 4 2003 ------------- - ------ Facility -]�)) - q21 — Farm _ I ) This farn-is Waste Management Plan has made the following changes: F-1 Cropchanges n Wetted Acres F-] Increased Acreage [] Decreased Acreage El Changed Irrigation Design F� Change in Farm type Plan based on 3 Years On Farm Records El--(?ther Comments: C -2 Date . r - Murphy -Brown, LLC 07126/2003 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Murphy -Brown, LLC 3112 Amendment County: Duplin Farm Capacity: Farrow to Wean Farrow to Feeder 2000 Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Anaerobic Storage Period: Application Method: >1 80 days Irrigation Lagoon The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy, Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 Of a This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. P�ovlslons shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste uti I ization plan, if carried out, meets the requ i rements for complia nee with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, 4 tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gal/yr 2000 Farrow to Feeder 4015 gal/yr 8,030,000 gal/yr Farrow to Finish 10585 gaityr gal/yr Wean to Feeder 223 galtyr gal/yr Feeder to Finish 986 gaLyr gal/yr Total 8,030,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs Capacity Type Nitrogen_ Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbs/yr 2000 Farrow to Feeder 6.5 lbstyr 13,000 lbstyr Farrow to Finish 26 lbs/yr lbs/yr Wean to Feeder 0.48 lbs/yr lbstyr Feeder to Finish 2.3 lbs/yr lbs/yr Total 13,000 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARN The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 2.94 Total N Required Ist Year: 1245.6 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops 1,245.60 Total Nitrogen Produced by Farm 13,000.00 Status: Nitrogen Balance for Crops: 11,754.40 Not Enough Land The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characterisbcs, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 This plan does not include commercial ferfllizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require fanners in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N ton C Hybrid Bermudagrass - Hay 50 lbs N ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0. 12 lbs N / lbs lint G Fescue- Grazed 50 ibs N ton H Fescue - Hay 50 lbs N ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N acre L Small Grain - Hay 50 lbs N acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel 0 Soybean 4.0 lbs N I bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table'are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most, likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr inches sub2 BnB C 0.75 1 F.11 ZI :1 11 sub3 AuB C 0.6 6 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 3112 Amendment Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above, Vwe know that any -expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: -7 - '� /- - e'-3 Date Name of Manager (if different from owner): I/ I Signature: ZZC -) - -24 ­n3l Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC Address: 2822 Hyg 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: _7&-03 Date 8 of 8 V A-ev-. pt, ��7 wvtt� X, V 41 0� Michael F. Easley, Governor Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources 0� Alan W. Klimek, P. E., Director Division of Water Quality May 1, 2003 Brown's of Carolina, Inc. Farm #12 PO Box 759 Rose Hill NC 28458 Subject- Certificate of Coverage No. AWS310401 Farm#12 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Brown's of Carolina, Inc.: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General Pen -nit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Brown's of Carolina, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWGIOOOOO. The issuance of this COC supercedes and terminates your previous COC Number AWS310401 which expired on April 30,2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm #12, located in Duplin County, with an animal capacity of no greater than an annual average of 2000 Farrow to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWWW). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004.. Pursuant to this COC, you are authorized and required to operate the systern in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to 4 te ev any vrol2ertX rights in either real or versonal proi)erty. under this p=it cony Non -Discharge Permitting Unit 1617 Mail Service Center. Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Jntemet http-J/h2o.enr.state.nc.usJndpu Telephone (919)733-5083 Fax (919)715-6048 Telephone I-BT7-623-6748 50% recycled/iO% post -consumer paper Upon abandonment or depopulation for a period of four years or more, the Pern-fittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or lin-titations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member ' listed below for infonmtion on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facil ity is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely, i:� . for - Alan W. Klimek, P.E. Enclosures (General Permit AWGIOOOOO) cc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Water Quality Section Duplin County Health Department Duplin County Soil and Water Conservation District Permit File AWS310401 NDPU Files Brown's of Carolina 12/11/00 Hwy 24 East Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN . \-Sjo Grower(s): Farm Name: Farm Brown's of Carolina BOC #12 U Farrow to Wean Farrow to Feeder 2000 Farrow to Finish Wean to Feeder Feeder to Finish Sloraoe Structure: Anaerobic I Storage Period: Application Method: >180 days Irrigation -agoon The waste from your animal facilitX_must be land aplLfi�td at � specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients ran be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste: Do not apply more nitrogen than the crop ran utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 B00iJ9060413 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be fle)dble so as to accommodate changing waste analysis content and crop type. Ume must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carded oA meets the requirements for compliance wdh 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, W, tons, etc.): Capacity - Type - Waste Produced or Animal Total Farrow to Wean 3212 gal/yr galtyr 2000 Farrow to Feeder 4015 gaVyT 8,030,000 g2!!Yr- gal/yr -- — ra—rrow to ron—ish 10585 gaVyr Wean to Feeder 223 gaLfyr gaLlyr Feeder to Finish 986 gaLfyr g r Total 8,030,000 galtyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrocen Produced mr-Animall Total Farrow to Wean 5.4 lbstyr IbW 2000 Farrow to Feeder 6.5 lbstyr 13,000 lbsNr Farrow to Finish 26 lbstyr lbs1yr Wean to Feeder 0.48 lbstyr lbstyr Feeder to Finish 2.3 lbs/yr lbsNr I Total 13,000 lbstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization fate for this Wlity Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 38.82 Total N Required Ist Year: 15517.6 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 15,517.60 Total Nitrogen Produced by Farm: 13,000.00 Nitrogen Balance for Crops: (2,517.60) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this B00ii9060414 facility. 2 of 8 B00101060289 Reception Area s Veclikations Tract-Hydr-ant Irrigated Soil 1 st Crop Time to IstCrop IstCrop LbsNIAc Lbs N Total lbs N Acreage Type_ Code Apply Yield lbs NfUnit Residual IAC Utilized 11 FIM II MOM 3(a) of 8 1 B00119060415 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nftgen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this vvill definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time-smati-grain-is-ptanted-in-the-fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat 0 Soybean P Pine Trees Q Matua Lbs. N utilized / unit yield 1.6 lbs N / bushel 50 lbs N I ton 50 lbs N /ton 1.25 lbs N / bushel 12 lbs N / ton 0. 12 lbs N / Ibs lint 50 lbs N /ton 50 lbs N /ton 1.3 lbs. N / bushel 2.4 lbs N / bushel 50 lbs N / acre 50 lbs N I acre Z5 lbs N cwt 2.4 lbs N bushel 4.0 lbs. N bushel 40 lbs N acre / yr 50 lbs N I ton Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely Will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. BOOMOIBWIS B00101060291 4 of 8 Department of Crop Science College of Agriculture & Life Sciences k� Prairiegrass Manaqement Also called Rescue Grass and "Matua" Introduction Prairiegrass (also called Rescuegrass or Matua) is a Bramus species. It was introduced to the USA about 150 years ago from South America and can be found in pastures, hay meadows, field edges and along roadsides in many areas. It is officially classified as Bromus wildenowii, Kunth, but historically it has also been called Bromus catharticus, Vahi, and Bromus. unioloides, H.B.K_ It is often referred to as "Matua grass". Actually Matua is a "named variety" just as Kentucky 31 is a named variety of tall fescue and "Coastal" is a named variety of hybrid bermudagrass. The variety Grasslands Matua was the official name given to it by the New Zealand Research Division of AgResearch in 1973. In the 1950's there was a local selection of rescuegrass, which is very slightly different, named Chapel Hill; it was especially subject to the disease called powdery mildew, which is still a problem in some years and environmental conditions. Plant Characteristics Prairiegrass is cool -season, erect, bunch grass that grows up to 3 feet tall when seed heads are present. Prairiegrass canopies are generally very dense from fall through early spring, but become more " open" during the summer. It is a perennial plant, but most plants perform like an annual in the Southeast USA. The seedhead is an open, drooping panicle with flat spikelets, each containing 6 to 12 florets (seeds). It will produce seedheads ,duri.,ig-ea-.h-regFowth-pef-iod-of-t-hree-t-o-- eight weeks from April through October. The leaf sheaths are rolled in an oval shape and are covered with many fine hairs, especially in the basal area. ' The sheaths are not as "flattened" as orchardgrass or dallisgrass but are much more fl2ftened than fescue. The leaves are flat or slightly folded and are 1/4 to 112 inch wide and may be up to 18 inches long. . - The leaves often have a characteristic "M" or W mark near the outer 1/3 of the leaf. Leaf margins are smooth. Prairiegrass does not have auricles, but the ligule is long (1/4 inch), membranous, and fringed. In the vegetative stage it -can be distinguished from orchardgrass and dallisgrass because of its hairy basal sheath and the M imprint near the leaf tip. It is distinguished from tall fescue, annual ryegrass, and smallgrains by its hairy basal sheath and flattened leaf sheath. Prairiegrass, unlike tall fescue and orchardgrass, will always produce seedheads after three to six weeks of regrowth. Fescue and orchardgrass will not have seedheads after the spring growth is harvested. 1300,i90604V Possible Uses reseeding was not allowed. Annual Prairiegrass is highly palatable and may be fertilizer rates and application times are listed within each table, but ranged from used for grazing, hay, or silage. Cattle, 150to225lbs/acre. Pirst year yields of goats, horses, sheep, and wildlife will prairiegrass were equal to tall fescue to as graze it and potential animal performance much as 1.6 times the fescue cultivars. is good to excellent. In pasture mixtures Yields in the second and third year were containing fescue, orchardgrass, or significantly reduced and was attributed to bermudagrass cattle tend to select lack of volunteer reseeding. prairiegrass over the others. Mixed stands with bermudagrass.. Adaptation and Performance The annual yield of prairiegrass mixed with Characteristics bermuda or other warm season grasses growing on adapted soils will not be Soils... Prairiegrass is best adapted to well additive of each species grown alone. In drained soils, however it will grow well on general, when bermuda is overseeded with sandy loams and loamy or fine -textured cool season grasses the yields of the soils that are well drained. On soils where respective components ofthe mixture can L_ L?oth-fescue-and-prairiegrass-are-welI h-e-reduced-by-1-0-50%-compared-to.-the adapted, the yields of prairiegrass may be respective crops grown alone in the same similar to fescue or 50% greater than soil and environmental conditions. The fescue. On sandy, well drained to extent of the reductions and the excessively drained soils, prairiegrass may - subsequent yield of the mixture is strongly yield 1.5 to 3 times more than tall fescue. dependent on harvest and fertilizer timing On wet or poorly drained soils, prairiegrass management. However, a general guide is yields may be equal to fescue yields and that a mixture will have as much yield as as much as 50% less than fescue yield. It b,ermuda with possibility of 50% greater is less productive than bahia and bermuda yield than bermuda grown alone. Yield on droughty soils, but better adapted than may range from 4 to 8 tons/acre on fescue, orchardgrass, or annual ryegra�s. productive soils receiving adequate Yield estimates for various soils may be moisture, nutrients, and timely harvest found at the following web site: management http://www.soil.ncsu.edu/nmo/ Realistic Yield Expectations... Annual yields of pure prairiegrass stands usually range from 3 to 5 tons dry matter per acre, but may be higher when dense stands receive favorable moisture and nutrients. Pure stands of Prairiegrass ... There are limited comparisons of pure stands of prairiegrass with other species, especially when the prairiegrass was allowed to naturally reseed- The data in Tables 3, 4 5, and 6 at the end of this factsheet reveal how it compares with other cool season grasses in tests on Cecil-Appling soil association without irrigation and when There is limited information on mixtures of prairiegrass and bermuda, but the results from a 4-year experiment with fescue and bermuda provides some insight. When an established stand of bermuda was overseeded with fescue in 7-inch rows tall fescue made up about 60% of the yield in year one and about 80% in year four. Over the four year period the mixture yielded about 1.2 times bermuda growing alone. The mixture was fertilized with 50 lbs N/acre on February 15, April 15, June 1, and August 15 for annual total nitrogen (N) application of 200 lbs/acre; the mixture was harvested in mid -April, mid -May, and two to three additional times during the 2 B00119060418 summer -autumn period (Chamblee and Mueller. 1999 Technical Bulletin 315). 25 Seasonal growth pattern ... The seasonal growth pattern for prairiegrass is similar to tall fescue and annual ryegrass (Figure 1) with more than half of the annual yield produced in the March through June period. During December through February it produces slightly more than tall fescue and annual ryegrass. Summer ' production of praidegrass seems to be more productive than tall fescue and orchardgrass when moisture is available. 5D 40 L 3D 20 10 0 Jan Feb Mar Apr N13y Jun Jly Aug Sep Oct Nov Dec Tesme :-SmsJ1g-an-Rye RyeWam-Am Figure 1. Seasonal growth of tall fescue, prairiegrass, cereal rye, and annual ryegrass expressed as a percent of annual production in each month. Summer production is much less than bermudagrass, crabgrass, sudangrass, millet, bluestems, switchgrass, or gamagrass. When mixed with bermuda and compared to annual ryegrass or smallgrain, it has a more uniform seasonal production (Figure 2). Nutrient composition.. -The chemical composition and nutritive value of the forage is strongly related to prior fertilization, the stage of growth at time of harvest or grazing and presence of disease such as powdery mildew and head smut. Nitrogen composition of plant tissue appears to be more similar to ryegrass than tall fescue or orchardgrass, therefore Figure 2. Seasonal growth of prairiegrass, cereal rye, and annual ryegrass mixtures with bermudagrass expressed as a percent of annual production in each month. it may.E.ontain about 40 to 60 lb-s-N/ton-dr-y- matter. When harvested at vegetative to early heading stage of growth, prairiegrass may range from 12 to 18 % crude protein and 60 to 75 % TDN. The nutritive value of prairiegrass stems and seedheads tends to decline more slowly than other cool season grasses, and animals tend to prefer prairiegrass seedheads over those of other cool season grasses. - The phosphorous (P) and potassium (K) composition in tissue is similar to other grasses, however when high rates are being applied to land, all grasses will take up high amounts of K. The K composition is usually similar to N composition in most forage grasses. According to reports from Pennsylvania, prairiegrass may contain lower levels of certain trace elements such as magnesium and iodine than other cool season grasses When grown in mixtures with bermudagrass, the composition of the mixture will be dependent upon botanical composition. In general, quality of bermuda will be lower than the prairiegrass. B00119060419 3 Disease... Prairiegrass will often be infected with powdery mildew, especially during the spring. You can minimize the impact of this fungal disease by immediately mowing or grazing the affected growth to a 3 to 4 inch stubble. Often the mildew is more pronounced on prepared seedbed, followed by rolling with a cultipacker has given satisfactory stands. Seedling development and early growth rates will be better from prepared seedbeds compared to no -till planting into sod, especially into bermudagrass sod. old vegetation. Currently there are no When planfing into sod, it is essential that pesticides registered in the USA to control the existing sod be less than 3 inches tall this disease on forage crops. with very little surface thatch that can prevent seed contact with the soil. If sod There is another fungal seed disease planting into actively growing bermuda, it is called "head smut" which is indicated by necessary to temporarily stunt the blackened seeds within the seed head bermuda. with a herbicide or light cultivation Seed that is fungicide treated before to reduce competition for light and planting is less likely to develop head smut. moisture. This option adds a level of risk into the survival of the bermuda, especially Establishment if late summer N and K management are -out-of-balanm-or-an-insect-a4Crack-occurs. Planting dates.. The optimum time to Planting after the bermuda has been piantits September, but it is possible to get "frosted" or slowed due to cooi nights will good stands from October and November usually result in little growth of prairiegrass plantings; its more risky to plant in before spring. November and March. Planting on a prepared seedbed in early September will Planting rates... Seeds are large (35,000 us0ally result in more fall growth than to 50,000 seeds/lb), compared to tall ' planting later or planting into sod fescue or rvearass (225 000 to 250 000' Even though bermudagrass may not be growing rapidly during September, the j, evapotranspiration rate reduces available soil moisture for young seedlings. To minimize this effect, one can plant in October when bermuda is not as competitive. It is possible to plant into bermuda sod in September if moisture is not limiting or if bermuda top growth is temporarily killed with a contact herbicide such'as Gramoxone. Planting depth... The optimum planting depth is 1/4 to 1/2 inch. Many non -uniform and sparse stands have resulted from planting the seeds too deep. Planting method... Drilling seeds to the proper depth generally improves the odds of obtaining good stands. However, broadcast seeding onto completely I R seeds/lb) but seedling vigor is not proportionally better. Plant 30 to 35 lbs/acre when drilling, or 35 to 40 when broadcasting on surface and rolling. If conditions such as planting date, soil contact, depth, moisture are not optimum, consider increasing seeding rates 50 percent. Volunteer reseeding... Eventhough prairiegrass is a perennial, it behaves as an annual. To maintain productive stands for several years it is necessary to manage at least one growth cycle each year for seed production and natural reseeding' Seed -set may be allowed anytime from May through August, however mid -summer (June to August) seed production tends to minimize the amount of loss in forage yield and quality since A is a time when the plant naturally grows less actively. B00119060420 FAI According to Rumball (the researcher who developed Matua) ten mature seed heads/ yd 2 Will provide a reseeding rate of 50 to .100 lbs/acre. Obtaining successful volunteer stands will depend on seed viability and control of competition from other established grasses during the September through October period. Germinating seeds and developing seedlings need to receive sunlight and moisture to survive. If prairiegrass is being grown with bermudagrass it is necessary to graze or mow the bermuda to less than three inches in September to minimize competition. There is some advantage to lightly disturbing the soil surface to enhance soil:seed contact and to slow the bermuda growth and evapotranspiration in some years. When prairiegrass seed -set is desired, harvest or graze the crop after seeds have fully formed and are brown and easy to shatter as one walks through the field. Usually it takes 40 to 50 days for new growth to produce viable seeds, depending on temperature and moisture. Seeds produced in spring are usually larger and more vigorous than those produced in late summer, but seeds formed in the summer should provide satisfactory stands. r Fertilization There are undocumented reports that prairiegrass can utilize very high rates of N (up to 800 lbs/acre), however the efficiency of N recovery and yield responses indicate much more moderate rates. When considering a realistic yield expectation (RYE) that can be expected in NC, it is likely that such rates would result in significant losses of N to the environment. In controlled greenhouse trials in Texas, 'Matua' prairiegrass survived rates of N greater than 1000 lbs/acre, however the N recovery efficiencies were unacceptable when annual N applications were above 250 to 400 lbs/acre. Nutrient uptake is strongly related to yields and generally the tissue will contain between 1.5 and 3% N, depending on harvest frequency, yields and nutrient application management. Pra iriegrass, like- most other cool season grasses, performs best when soil pH is above 6.0 and P and K are medium or higher. Nitrogen application suggestions for pure stands ...Prairiegrass responds to high fertility, especially when moisture is available. It should receive most of its N during the February through May and September through October months. Table I the associated footnotes provide guidelines on timing and rates of N application. The annual level of N will -depend-on-Reaiistic-Yield-Expectation,s (RYE) for the sites. The guidelines assume that satisfactory stands of the crops are present.. Nitrogen Application suggestions for mixtures of bermuda oversown with Prairiegrass... Managing mixtures of bermudagrass with oversown winter crops such as prairiegrass, smallgrain, or ryegrass can be a challenge. Table 2 and the associated footnotes provide guidelines for stands that are successfully established during the autumn period. In the case of prairiegrass and bermudagrass it is expected that at least half of the winter crop is from surviving plants from previous year. Regardless of the level of management, there will be situations where the stands will not be sufficient to produce at full capacity. The following situations require an aitered N management program. B00119060421 . .1 , I Situation 1. Situation 2. On sites where prairiegrass was not successfully established in the autumn plantings, but the site was successfully replanted with smaligrains in February. When praidegrass stands are poor in January, and it is evident that replanting is needed, it is best to plant another crop (cereal rye and / or oats) in February rather than to replant the prairiegrass. Prairiegrass plantings in February and March will not provide much growth potential before the bermuda starts to grow. However, the smallgrains can provide some nutrient uptake. On sites where neither the autumn planted crop nor the February replanting successful I y established (assumes that the maximum allowable PAN was applied at both planting periods). 1 . Determine a new PAN rate for the resulting'pure bermuda crop by subtracting 50% of PAN applied previous September through November period and 100% of PAN applied during the February replanting period from the PAN rate for bermuda grown alone on this site. 2. Application at replanting in Fqbb-rua 2. Most of this adjustment should come -th--M5-r- -th--0--h-Mi— -ble should not exceed 30 lbs plant Y—out of e cff ro g y all&Wa available nitrogen (PAN) /acre for the PAN for bermuda. February through April period. Situation 3. 3. Any of the original February through April PAN not applied at "replanting" can be applied in the May through August period, not to exceed 60% of original PAN for the period. An example for a site with 300 lbs/acre of annual PAN: Assume that BO lbs , PAN/acre was applied in the fall and 30 lbs PAN/acre at replanting in February; This site could receive 180 lbs PAN/acre (60% of 300) in the May through August period. On Sites where the previous autumn planted crop did not successfully establish and was not replanted the subsequent February (assuming that the maximum allowable PAN was applied during the September through November period and no PAN was applied in February). I . If there was an unsatisfactory stand of winter crop in February and no replanting was made, then determine a new PAN rate for this site by subtracting 50% of PAN applied the previous September through November period from the PAN rate for bermuda grown alone on this site. 2- At least part of this PAN adjustment should be taken from the March through May period allowable PAN for bermuda growing alone. B00119060422 Table 1.. N application for cool season grasses (prairiegrass, tall fescue and orchardgrass) grown alone. p'W-lbS SW_ NOV 1,6 Feb4%y 1-1 jUre_AUg4'5 Annual based on. RYE MaAnum Residumal WhAr-num lbs lbs lbs 150 75 30 45 200 80 60 60 250 85 105 60 300 85 155 60 350 85 205 60 1 . Realistic Yield Expectation 2. If planting new stands, apply 50 to 70 lbs PAN/acre; it would be best to aDply some of this in November after plants are growing actively. On established stands apply 5 -85-ibs-PA-N/acTe-depending-on�RYE-;f-site.--Cciri-��id6r-g-p-littiiig—if -56015-s-�AN— in a period, and do not exceed 30 Ibs in November, preferably in early November. Do not apply PAN in December through January unless did not apply allowable PAN in the September through November, then consider up to 20 lbs/acre if less than 30 lbs was applied in early November. Before applying, consider signs of N deficiency and soil water conditions. 3- Do not exceed 70 lbs PAN/acre in February. Ideally the February PAN should be split about equally between first and last half of the month. 4. The amount of PAN applied during this period is dependent upon whether or not the maximum amounts are used in the autumn and summer per�iods. PAN during this period should not exceed 55-60% of annual PAN. Do not exceed 75 lbs PAN per application or 75 lbs PAN within any 30-day period. 5. If it is necessary to apply PAN during this period do not exceed 30% of annual PAN or about 60 lbs/acre. Do not exceed 30 lbs PAN/acre per 30 day period, especially during June and July. Applying PAN during June and July is advisable only if soil moisture is sufficient to allow reasonable plant growth. If little crop growth has occurred since last application of PAN, do not apply additional PAN, during the period 6. Prairiegrass (Matua) may use slightly more N in the summer than fescue and orchardgrass. 7. In Piedmont this date range is about two weeks earlier. B00119060423 Table 2. N application for bermudagrass overseeded with winter crops of prairiegrass "matua", smallgrains, and annual ryegrass (assumes successful stands established from September to October 20 plantings or volunteer reseeding. rPAN,.."lb S ept-N OV 2 1,4 Feb -April May -Aug 5,6 AnnuaU_ba.sed on; --RYE.:'.. 6�- Maximum lbs Maximum lbs Residual lbs 150 50 50 50 200 60 80 60 250 70 100 80 300 80 120 100 350 80 125 145 400 80 125 195 450 80 125 245 500 80 125� 295 Realistic Yield Expectation 2. Apply 50 to 80 lbs PAN/acre in the September through November period. Do not exceed 30 lbs in November and preferably in early November. Consider splitting PAN if >60 lbs to be applied in the September through November period. On sites where prairiegrass in the mixture is more than one year of age, and it makes up more than 50% of the soil cover in October, one could increase the fall PAN by 15%. However, this should ndt increase the annual PAN level. I Strive not to apply PAN during the December through January period. However if the allowable PAN for September through November was not applied and less than 30 lbs PAN was applied in early NoveTber, one could consider applying up to 20 lbs PAN/acre during December if the plarits are nutrient deficient. This assumes satisfactory stand of actively growing winter crop and satisfactory soil moisture conditions. 3. Do not exceed 60 lbs PAN in February, preferably not more than 30 lbs in early February. 4. Do not exceed 125 lbs PAN or about 40% of annual PAN in the February through April period. 5. In the May through August period apply a minimum of 50 lbs PAN/acre but not more than 55 to 60% of annual PAN. The amount applied during this period will depend on whether or not the maximums were applied previous periods. 6. Do not exceed 75 lbs PAN/acre in any 30 day period during the May through August period. BOOII9060424 Harvest Management Hay.or silage Prairiegrass should be cut in the late boot to early heading stage to provide rapid regrowth and relatively high forage nutritive value. It should be cut leaving a 3 to 4-inch stubble because the lower stem base contains the energy for regrowth. New tiller buds are also located just above persist at this grazing pressure. What often happens is that the bermuda is slightly advanced in age and stem content by the time prairiegrass is ready to graze; this can negatively impact animal performance and utilization efficiency. Summary Precautions the soil surface in the stem base. The 3 Many factors can impact the productivity to 4-inch stubble is essential during the and persistence of pure stands or summer months (June -August). mixtures of prairiegrass. The manager is responsible for ensuring that crop Maintaining a mixture of prairiegrass performance meets the nutrient uptake and bermudagrass will depend on the goals for the site. Successful stands timing of N applications, harvest involve careful consideration of the sChedules, and the harvest height. following factors: moisture variation, -M anaging-the- ii- ixtu re-req umif-es-faveri-rig emperature-variation,—timing-of -nutrient the prairiegrass cutting or grazing applications, balance of applied height, since it is much less tolerant of nutrients, amount of applied nutrients, close cutting than bermuda. disease, insect feeding, cutting times, cutting heights, and soil characteristics. Minimize the shading effects on the A good record log of management emerging spring bermuda growth in activities and observations can be April by harvesting prairiegrass at boot valuable in solving problems and to first signs of head emergence during documenting efficiency of the system. April and again in May. During the summer, prairiegrass stands are usually ds open" enough that bermuda does nit receive significant shading. Grazing... When prairiegrass reaches a height of 8 to 12 inches it is best to graze to a stubble height of 3 to 4 inches. To minimize trampling and Uspotty" grazing, consider using all of the available forage in a paddock within 1 to 3 days. Depending on the temperature and soil moisture Prairiegrass may be ready to regraze every 21 (early spring) to 45+ days (summer and winter). Grazing a mixture of prairiegrass and bermuda during the summer months presents a challenge; bermuda quality is best when it is grazed between 2 and 8 inches height, but prairiegrass will not Management requirements for praidegrass are much higher than for other cool season grasses grown in the Southeastern USA. Maintaining pure stands or mixtures with bermudagrass will require managers to pay close attention to favoring prairiegrass. Maximizing the yield of prairiegrass in mixture with bermudagrass will result in a 10 to 50% reduction of the bermuda component when compared to growing bermuda alone. Treating prairiegrass or mixtures with it with high summer N rates and close cutting or grazing heights, without regard to reseeding will most likely result in almost complete loss of stands in a single year. B00119060425 growing on Cecil-Appling Soil Association. Raleigh, N.C. Forage Variety Test #217 Cultivars/Species 1985 1 1986 tonslacre Forage r/Triumph/Ken hy Tall Fescue 2.2 2.6 Kentucky 31 Tall Fescue 1.8 2.3 Bellgrade/]SI-79-1 Prairiegrass 3.6 2.0 Tetralite/Bison Perennial ryegrass 2.8 2.3 Hallmark Orchardgrass 1.5 -1-2.1 Planted in 9-inch rows Oct. 23, 1984. pH=6.5; PI=59; KI=60; Fertilizer applied: at planting ... 50-50-100; 75N on Feb 25,1985; 5ON on May 13; 75N on Aug 8, 1985; 75N on April 9,1986 and Aug 14 1986. Harvested on April 2, May 13, July 8, Aug 9, Nov 6, 1985. Harvested May 1, Jun 18,1986; no fall 1986 growth due to drought. Table 4. Annual dry matter yields (tons/acre) of several grasses for three seasons growing on Cecil-Appling Soil Association. Raleigh, N.C. Forage Variety Test 4239-241 (These tests were planted in adjacent blocks). Cultivars/Species 1991 1 19192 1 1993 tons/acre Tdumph/Cajun/Forager/Cattle Club Tall Fescue 4.7 3.5 3.5 Kentucky 31 Fescue 1 4.4 3.2 3.5 Boone/Halimark/Benchmark/Shiloh Orchardgrass 3.1 3.5 11.4 2.2 Tetra] ite/Bison/S u per NU1 Perennial Ryegrass 3.7 2. 3 2.2 Puna Chicory 4.4 3.2 Matua Prairiegrass 4.8 3.2 2.0 Planted in 9-inch rows on Sept. 10, 1990. pH= 5.6-6.2; PI=56-142; KI=32-81; Fertilizer applied: 2tplanting ... 50-50-50; 75N on Feb. 28 and Aug 27, 1991; 75-50-50 on Feb 4, 1992; 75N on Sept. 9,1992; 75-50-50 on Feb. 16,1993; 75N on Aug 19,1993. Matua harvested on Oct., 1990, Mar., 1991, Apr., May, Aug., Oct., 1991. B00iJ9060426 I 4%LjJW U. /Annuai ary matter yields (tonslacre) of several grasses for three seasons rowing on Cecil-Appling Soil Association. Raleiqh, N.C. Fo age Variety Test #228. Cultivars/Species 1988 ] 1989 11990 tons/acre Cajun[Triumph/Forager Tall Fescue 4.7 3.9 4.2 1 Kentucky 31 Tall Fescue 4.5 3.7 4.0 Shiloh/Boone/Hallmark Orchardgrass 4.6 3.5 3.4 Tetra I ite/B ison/C itad el/Bastion Perennial Ryegrass (no growth to harvest after June 7, 1990) 5.3 I 2.7 2.7 Matua/Bellgrade Prairiegrass- no growth after June 7,1990 1 --t-6.4 13.2 .1 Planted in 9-inch rows Sept. 24, 19137. Soil test at planting: pH= 6.4; PI=78; KI=52; Fertilizer applied: at planting...40-80-80; 75N on March 7, 1988 and Aug 18, 1988; 75N on March 7,1989 and Sept 4,1989 and 50 N on Oct 11, 1989; 75N on March 14 and Sept 14, 1990. Harvested in 1988 on Mar 31, May 2, May 31, July 28, Sep 27. Table 6. Annual Dry matter yields of several grasses for one season growing on Cecil-Appling Soil Association. Raleigh, NC. Forage Variety Test# 262. 1996-97. -Gultivar/Soecies -----l.'9 9 tons/Acre Highest yielding Annual Ryegrass Line 3.9 Marsha II/Jackson (avg.) 3.7 Matua Praidegrass 3.1 Stocker Bromegrass 3.0 LSD 0.4 I Planted in 9-inch rows Sept. 24,1987. 75 lbs N/acre at planting and on March 7. 1997. Total DM from five harvests starting February 25 and ending June 19, 1997. f Forage Fact 01-2001, v. 081301 Prepared by - James T. Green, Jr. , Noah' R- Ranells and J. Paul Mueller Crop Science Dept. Sources used in preparing this document: Prairie grass. hftp://for@ges.orst.edu/main.cfm?Page[D-165 by D.B. Hannaway et al. Prairie grass. hftp://www.cas.psu.edu/docs/casdeptlagronomy/forage/docs/species/prairie.htmi by Marvin Hall and Jerry Jung. Penn. State Univ. Matua rescuegrass. By R. L Dalrymple. Noble Foundation. Personal communications with V.G. Allen, Texas Tech Univ. Personal communications with Bill Rumball. AgResearch, New Ze2land. NCSTATE UNWERSITY A&T STATE UNlIV`EPtSrTY COOPERATIVE EXTENSION Hfpw, P,.pk P., Ka*Widg, t. IN.,* Collagc ofA-riculture and Life Sciences, NC State University School ufAgniculturc und Environmental and Allied Sciences, NC A&T State Univmi ty Distributed in furtherance of the Arts of Congress of May a and June 30, 1914. Employment and program opportunities are offered to all people regardless of race, color, national origin, sex. age, or disability. North Carolina Slate University. North Carolina A&T State University, U.S. Departmenj of Agriculture, and local governments cooperating. 11 BOOIJ9060427 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm TotaVE Farrow to Wean 0.84 2000 FarTow to Feeder 1 2000 Farrow to Finish 4.1 Wean to Feeder 0,072 Feeder to Finish 0,36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2000 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. -----Ifydu—rdttfoveFtti6-slLfdgeFevery-5-years7you-�Mll-have-appro)dmately-100O0-poun,ds-of piant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids, The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount . of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 B001 19060428 BOOIOJ060292 Application Rate Guide The follovving is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr inches 1848 1 BnB C 0.75 1 1848 2 BnB C 0.75 1 1848 3A BnB C 0.75 1 1848 3B BnB C 0.75 1 1848 4A BnB C 0.75 1 1848 4B BnB C 0.75 1 1848 5A AuB C 0.6 1 1848 5B AuB C 0.6 1 1848 6A AuB C U 1 1848 6B AuB C 0.6 1 Booli9060429 B00101060293 6 of 8 Additional Comments: This plan revised to show acres by hydrant. Acres shown are from GPS generated map. B00119060430 7 of 8 BOOJO1060294 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: BOC #12 Owner. Brown's of Carolina Manager. Glenn Davis Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Itwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. llwe-understand-that-f-must-own-or-have-access-to-equipment,-primaiily-kdgation.equipment,— to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Brown's of Carolina Name of Manager (if different from owner) Signature: Glenn Davis 1�,2 -,2 T -00 :,I -,�2 �,- 6 6 Name of Technical Specialist: M. Kevin Weston Affiliation: Brown's of Carolina Address: 785 Hwy 24 East, PO Box 487 Warsaw, NC 28398 Telephone: (910) 296-1800 Signature: B00119060431 8 of 8 B00101060295 P , pg-_� R nj,22. 5 gr . N. zw. 14 IMF ij _73�.T Mw,— "Rk N W Xk , '14 i�g i�K . & —Je T11 2u- 7- Postage :3 - Certified Fee Retum Receipt Fee 0 (Endomerrent Required) Restricted Delivery Fee (Endorserrienl Required) Tatal Postage A Few C3 r- ,a - Sent ru C3 1:1 - --- -------- S C3 ........... C3 city, S 21P 4 IV 4 1711- AW 5 14 6 • Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. • Print your name and address on the reverse so that we can return the card to you. • Attach this card to the back of the mailpiece, or on the front if space permits. 11. Article Addressed to: qT 7 AA, r A. Received by B. Date of C. SignAare I 1:1 Agent X�11 41 0,&V� ea OZOV--b Addressee D. Is clelive+ddress different frorq item 1? 11 Yes If YES, enter delivery address below: 0 No 3. Servise� E115'ertified Mail 13 Express Mail 0 Registered 0 Return Receipt for Merchandise 0 Insured Mail 0 C.O.D. 4. Restricted Delivery? (Extra Fee) 0 Yes 2. Article Number (Copy from service,label) 7,0641 .1 JY 04101:� /70L Ps Form 3811, juiy 1999 Domestic Hatum Receipt 102595-GO-M-0952 01/-16/2001 08:38 919-733-0059 NON -DISCHARGE COMP PAGE 02 IncidenE in buplin Cotuity (KENANSVILLE) on 01/15/20U] 06:18:5%tW]49.168.212.17/EM-livc/EMRcpurt.N ... 522e7ag%3 6525690008012500penDocurm NC Division of Emergency Management Emergency Report Form �Taken by: L Dunn �! I Date Reported: 01 /15/2001 I[Time Reported, 05-15 PM . ......... ... .................. ... ------------------ - F&;te OccurrW 01115/2001 �[Tlilrne Occurred: 04;00 AM FReported by. Kevin weston Browns of Carolina -296-1800 .......... 1tv; KENANSVILLE IFEM Area: _E_ 4 FC-Ounty. Duplin Ither Event: Event Name: FNF Event: FNF Type: FNF Class: Fire Event: OTHER EVENT: Animal Waste '­­""'L .... ........ .... . ........ ... EVENTTYPE Chemical Event: Chem. Class: N/A Chem. Mode: N/A ,lComplaint: Event: Event Description:. Repoting party advises a hoghouse feeder malfunctioned and clogged the dump line for the lagoon. Approx 800 gallons of sewage spilled into a nearby brancg, area was damed flushed and pumped several times. jDeaths: ries: 44ju .. ...... ..... Responsible Party: Same as above , PIRP Phone: [Point Of Contact: Same as above hone: ..... ...... .. ---------- ------ Event Location: SR-1 900 / >-- ,e� Latitude (decimal degrees ) (NC inland range is 33.840 - 36-588 degrees. Values outside these parameters may be used.) Longitude (decimal degrees) (NC inland range is 75-460 - 84-322 degrees. Values outside these parameters.may be used.) USFS Block-Scluare-Point System: Block, Square= Point= ��st. No NOTIFICATIONS Y=On Scene A=Advised COUNTY AGENCIES th: iFsewer: iF� RK: :PD:. I.CHeal 4MC_ .......... ... ........ ............ ..... . ............................ . .. Other Local Agencies; STATE AGENCIES 71DRP- J��p�lqp. lEnv. Mgt: A Tyy!!�T771 --- - -------- ---- - 'IDMV: Other State or Federal Agencies: Notes: DWO 1745 I of 2 1/16/018:29 AM 31-4oi ,:I 26 2001 January 19, 2001 7ATN6 20101 Y.- Rick Shiver Water Quality Regional Supervisor N.C. Dept. of Environment and Natural Resources 127 North Cardinal Drive Wilmington, NC 29405 Dear Mr. Shiver, This letter is to notify DWQ of the discharge that occurred at BOC # 12 on Monday, January 15, 2001 around 4:30 AM. This discharge occurred after a feed spill inside the nursery building caused a blockage in the discharge line from the building to the lagoon. As the flush tank continued to flush, the flush water backed up in the building until it started running out the door. The farm manager arrived at the farm around 4.00 AM and noticed the problem around 4:30 AM. She immediately shut off the recycle pump that supplies water to the flush tank and capped a nearby storin water drain outside the building. Most of the water was contained in the building and outside the building at the drain inlet, however some water was discharged through the drain before it could be capped. Based on the amount contained in the building, the number of flushes that occurred and the amount contained at the drain inlet, it is estimated that approximately 700-800 gallons of wastewater actually escaped through the drain. The drain outlet empties near the edge of the field and from this point the water flowed into a wooded area and finally into a small intertnittent ditch that leads to Maxwell Creek. Brown's of Carolina staff were able to stop the flow in the ditch before it left the farm by placing earthen dams in the ditch. Once the wastewater was contained, pumps were used to pump the wastewater and the existing freshwater out of the ditch and into the lagoon. As the water was pumped out of the ditch, freshwater from upstream was allowed to flow through the ditch to flush any remaining wastewater out and this was pumped to the lagoon as well. This flush and pump method was done several times until the remaining water in the ditch appeared clear. DWQ was notified Monday afternoon, and Stonewall Mathis from the Wilmington Regional Office called and asked about the situation on Tuesday morning, January 16, 2001. The recovery of this wastewater was difficult and time consuming, as the wastewater mixed with the existing freshwater in the ditch. The dams were removed from the ditch around 5:00 PM Monday. To ensure that this problem does not recur, a timer has been installed on the recycle pump to allow pumping to the flush tanks only from 6:00 AM to 6:00 PM. This will ensure that most of the flushing occurs while someone is on site and that only one or two flushes could occur after BROWN'S OF CAROLINA, INC. 785HWY24EAST - P.0,BOX487 - WARSAW, N.C. 28398 - PHONE (910) 296-1800 the farm staff has left. The buildings can contain several flushes before any water would run out of them. It is unfortunate that this incident occurred; however everything possible to contain and recover the wastewater was done, thus minimizing any potential impact to the environment. With this in mind, much consideration is warranted prior to the issuance of a Notice. Thank you for your consideration in this matter. If you have any questions regarding this matter, please call me at (910) 296-1800 ext. 238. Sincerely, Kevin Weston Environmental Compliance Manager CC: Greg Brown Gus Simmons a Jim M 775`7 r— rn Postage $ certified Fee 'k - Ul Hetum Receipt Fee P-s1mW* ere r-3 M (Endorsement Required) M Restricted Delivery Fee 5�3 (Endorsement Required) i jq/ Total Postage & Fees L$ Sen T, Wrl &t M----------------------------------------------------------------- r 3 C3 .... S Apt. a.; cx429,Box No. 5 -- -7 cjjy, stwe, 6115-114-1-3di&VI !� ---------- • Complete items 1, 2, and 3.-Also coniplete item 4 if Restricted Delivery Is desired. N Print your name and address on the reverse so that we can return the card to you. • Attach this card to the back of the mailplece, or on the front if space permits. 1. Article Addressed to: A. Receivec!7 'Print C1 B D te of Delivery C. Signal X Agent Cl Addressee ,,U.'Is;!ejW4�adc19w!6drfferent from item 1? 0 Yes I AES, eglerdelivery address Wow. 0 No )V, 4 .5,2 3. Service Ty M-MrAffited Mail 0 Express Mail I W-fteseii.-,Vl AIC 0 Registered El Return Receipt for Merchandise 11 Insured Mail 0 C.O.D. 4. Restricted Delivery? (Ektra Fee) 0 yes 2. Article Number (Copy from service lab9l) .16 -76 PS Form 3811, juiy 1999 Domestic Retur n Receipt 102595-00-M-0952 Brown's of Carolina Farm 4 12, Facility Number 31-401 Narrative I spoke with Kevin Weston by telephone around 9:50 am on 1/16/2001 about the incident at the referenced facility which occurred on 1/15/2001. Mr. Weston advised that a feed line had somehow dumped feed into the house. The spilled feed clogged the drainage line from the house to the lagoon. Waste then flowed out of the house. Mr. Weston indicated that most of the spilled waste was contained around the area of the houses. Mr. Weston indicated that an estimated 800 gallons of waste had made its way into a nearby branch. Mr. Weston said that they were able to head the waste off and darn the branch. They then pumped the branch, flushed, and repumped several times to reclaim the waste. Stonewall Mathis 1/16/2001 6�� 1116 17, �7 0 M C:I ca .0 1 rg. 7.f' - I ru Postage $ 1 3? ru Certified Fee M Return Receipt Fee (Endorsement Required) low O)str-nark a 'j ru r-3 C3 RestriGted Oelivery Fee (Endorsement Required) C C 7 U r3 C3 . TOM Postage & Fees $ C'e-A -0 r3 N > ease PWrif Cf��) Oo b;eF by mailej) tdat. No.; Box -------------- No. C3 r3 A!?x *17 r 3 Cify KGN'*2�9;w- -At,—W 4-44J PS Form 3800. July 1999 ------------------------------------------------- -A/C-, A See Rewrse for Ipstructions. • Complete items 1, 2, and 3, AJso complete item 4 if Restricted Delivery. is desired. • Print your name and address on the reverse so that we can return the card to you. • Attach this card to the back of the mailpiece, or on the front it space permits. 1. Article Addressed to: /71 -11�1* V , r a F C" PO 161�O 4 V4f 7 AV*r 6*-', COMPLETE THIS SECTION ON DELIVERY A_ Received by (Please Print cleaHy) I 13� Da 5 of Delyeiv -b .-ZL- j)L,, � �/�C) Mi7a _ d. SignaCre X kjd�'�j 0 Addressee i D. :s deliv�Oddress different from item 1? 11 Yes f YES, enter delivery address below: El No 3. Service Type W-�fied Mail 0 Express Mail 11 Registered 0 Return Receipt for Merchandise 0 Insured Mail 0 C.O.D. 4. Restricted Delivery? (Extra Fee) 0 Yes 2. Article Number (Copy fmm s&vice label) 7,90,,01 L ! e)4eho � ' 1 M - fl Ps Form 3811, juiy 1999 Domestic Return Receipt 102595-DO-M .0952 .1 MAR-211C,FRI 4:50 PM BROWN S FAX NO. 9102961675 P. 2 -To -_ DEHNR-- Wilmington Region - From: BrowrYs of Carolina, Inc. Subject: Lagoon Levels Update March 24,2000 The following lagoons were less than 19" as of March 24, 2000. Fann # 17F 17N Farm # 17S 165 Farm # 34 16 Farm # 12 117' Please call if you,vAsh to discuss these lagoons or the actions underway to alleviate these high levels. Jimmy Vinson 910-2W1800 (Office) 910-2904469 (Mobile) Glenn Davis 910-296-1800 (Office) M-290-0366 (Mobile) MAR-22-01 THU 05:59 PH BROWN'S OF CAROLINA! FAX NO. 2961333 P. 10 PLi!%N OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACII-ITIES 30 DAY DRAW DOWN PERIOD 1. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Stiucture Narnelldentifier (ID),- 1130C#12 2. CL!,-r011t liquid volume in 25 yr./24 hr. stofm storage & structural freeboard i. current liquid level according to marker 17.01inches b. designed 25 yr./24 hr- storm & structural freeboard 119.51inches c. line b - line a (inches in red zone) 2.5 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 173 ft' e. line c/12 x line d x 7.48 gallons/fe 269998 gallons 3. Projected vol;ime of waste liquid produced during draw down period f. tornporaiy storage period according to structural design 16 days 3 g. volume of waste produced according to structural design 254951 ft h. current herd certified hefd #1 20001 actual waste produced = Eurrent heLd # x line g certified herd # 1. volume of wash water according to Structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line t-- 4. Total PAN to be land applied during draw down period 1. CuTrerit waste analysis dated 1/17/011 m- ((lines e + k)/1 000) x line I = REPEAT -SECY10N I FOR EACH WASTE STRUCTURE ON SITE. (Click ons the next Srructcire tab shown below) 254951 ft' ft3 10472 W 448392 gallons [-1.9�lbs/11000 gal. 1364.9 lbs. PAN PoA (30 Dny) 2121100 MAR-22-01 THU 05:59 PM BROWN'S OF CAROLINA! FAX NO. 2961333 11. TOTAL P�73UNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. S!alcturr ID: SOC #12 line rn = 1364.9 lb PAN 2. Structun, ID: 3. SIFQC'tUr�� ID: 4. Smicftrr.� 10, 5. Structur,,% ID; G. Structuro, ID: line m = lb PAN line rn = lb PAN line rn = lb PAN line m = 1b PAN line ni = lb PAN. n. lines 1 +2+3+4+5+6= 1364.9 lb PAN Ill. TOTAL PAN ShLANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERIOD. DO NOT LIST FIELDS To WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD- 0, tract �F­ P. field # q. crop r. acres s. remaining IRR- 2 PAN balance (Ibhdcre) L TOTAL PAN BALANCE FOR FIELD (tbs.) caltimn r x s u.rippil'CationvAndowl 184 8 1 Matua 7.15 115.00 822.3 Sept -Apr 2 Matua 1.98 115.00 227.7 Sept-Aer 1648 3A Matua 2.27 115.00 261.1 SepL-Apr fz__4P,______RffMatLj3 3.58 115,00 4111.7 Sept -Apr 1848 4A — klatua 2.92 115.00 335.8 Sept -Apr 1848 49 Matua 1.64 115.00 188.6 Sept -Apr 'State CUrrent crop ending application date or next crop application beginning date for available rc7ccivinq crops dUring 30 day draw down pe6od- v. Total PAN available for all fields (sum of column 0 2247.1 1b. PAN IV. FACILITY'S PaP, OVERALL PAN UALANCE w. Total PAN to be land applied (line n from section 11) = 1364.9 1b. PAN POA (30 Day) 2/21/00 APR-26-2001 THU 11:23 AM BROWN'SOFOAROLINA 9102966166 7B5* Hwy 24 East PO Su,07 Wamw, NC MS&007 BROWN'S"\ j����OF GAROLINA� 910-296-6166 - Fax Fewix To. DWO — Wilrnington Franv Kevin We!Aon IF= 910-350-2004 Pages. I Phone., Datez 04/26/01 Rw. Lagoon Levels Update ceg P. 01 31-+01 0 Urgent 0 For Review 0 Please Comment 13 Please Reply 0 Please Recycle 0 Comments. -Me following lagoons are no longer within the 19' of freeboard: Farm # 35 out since 4/7/01 Farm # 03 Out -,UICe 447/01 Fan't) # 12 OUt SillCe 4/7/01 FarnI # SH out 94ICe 4�7/01 Farm * 17F out since 4/7/01 Fcarni # 17S out since. 4/7/01 I 1% MAR-22-2001 THU 09:53 AM Fzoix BROWN'SOFOAROLINA E I - q01 BROWN'S� OF CAROLINA -4 N� To# A—A-11 k -) - \— - -�Y --., ., Frond Few Page= phonu Data Ro 9102966166 785 Hwy 24 Eaat PC Box 467 Warjaw, NC 2=44W 91 0-29P aW 14=4171-8326 DMM"IW—Fax P. 01 .00� 0 Urgent C3 For Raview 0 Pleas Comment a Please Reply 0 Pleamo Recycle 0 0"Umeaft. March 21, 2001 Subject : Lagoon Levels Update The followling lagoons are within the 19" of freeboard as of March 21. 2001. Farm # 35 17n Farm # 03 17" Farm # 12 17" Farm # SH 16" Farm # 17F 15" Farm # 17S 16" Gus Simmons 910-296-1800 (Office) Glenn Davis 910-29& 1800 (Offics) 910-290-0366 (Mobile) Kevin Weston 910-296-1600 (Office) .MAR-22-01 THU 05:59 PM BROWN'S OF CAROLINA! FAX NO. 2961333 P. 09 PLAN OF Ac-ir[ON (PoA) FOR HIGH FREEBOARD AT ANIMAL. FACILITIES Facility Number. 31 171-01 Facility Name:--- 1-11Y1 7" County: Z>L4 ?4. 0 ^; CertJficd Operator Name: P14 Wj 0 74- Operator 1. Current liquid IQYel(s) in inches as measured from the current liquid.level In the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to -the bottom of the spillway for lagoons with spillways. Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Lagoon Namedideniffier (I D); 9/Z Spillway Cfes or No): N — Level (inches): /7 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures, Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. Liquid level is vAthin the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached, Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to purnped and hauled is reflected in section III tables. Included within this plan is a list of the prcpasad sites with related facility number(s), number acres and receiving crop information. Contact and secure approval from the Divislon of Water Quality prior to transfer of waste toa. site not covered in the facility's certified anirnal waste management plan. Operation will be partially or fully depopulated. a?fach a complete schedule v&h corresponding animal units and dates for depopulation if animals are to be moved to another permitted facility, provide facility number, lagoon fre,aboard levels and herd population for the receiving facility 3, Earliest possiblE) date to begin land application of waste: T/-7- �1/11 / I hereby ceftify that I have reviewed the information Iiisted above and included within the aftached Plan of Action, and to the best of my knowledge and ability, the Information is accurate and correct. Phone: .914- M Fa-:Jlity Owner/Manager (print) o�"C_ z";, Data: -712 ��o 1�_a_cility Owner/Manager (signature) PoA Cover V Ige V21)00 MAR-22-01 THU 06:00 PM BROWN'S OF CAROLMAt FAX NO, 2961333 P. 12 x. Crop's remaining PAN balance (line v from section 111) 2247.11to. PAN y. C)verall PAN balance (w - x) = .1382 Iti. PAN Line y Must �.how as a dericit. If line y does not show as a deficit ist course of action here including pump and haul. depOPLI!ation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN bascd on new information. It new fields are to be included as Rn option for loweriing lagoon level, add these Velds to the PAN balance table and Tecalculate the overall PAN balance, If animal waste is to be hauled to ancther porn'ii&A facility, provide information regarding the herd population and lagoon freeboard levels at the N[A!jRA V , LCU — — Irrigalion onto oxist r availabl�! for purnpin, POA (30 Day) 2121/00 %N A 7F-4�9 Michael F. Easley Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Kerr T. Stevens, Director Division of Water Quality March 14, 2001 CERTIFIED MAIL # 7000 2870 0000 1709 624' ) RETURN RECEIPT REOUESTED Mr. Gus Simmons Brown's of Carolina, Inc. PO Box 487 Warsaw, NC 28398 Subject: Notice of Violation Farm #12 Facility Number: 3.1 -401 Duplin County Dear Mr. Simmons:, This is to notify -Brown's of Carolina, Inc. of a violation of North Carolina General Statute 143-215. 1. On January 15, 2001, Mr. Kevin Weston of Brown's of Carolina, Inc. reported that earlier that same morning animal waste had discharged from the referenced facility into an unnamed tributary of Maxwell Creek. Maxwell Creek is class C Swamp waters of the State in the Cape Fear River B6sin. This is a violation of N.C.G.S. 143-215.1 which requires that no person shall make an outlet into the waters of the State without having obtained and abided by the appropriate permit. I am in receipt of Mr. Weston's January 19, 2001 letter in which he outlines the mitigation efforts and corrective actions which have been taken to address the noted violation. Be advised that the Division of Water Quality may take further action in these matters including assessment of civil penalties, injunctive relief, and permit revocation. Z> Wilmington Regional Office 127 Cardinal Drive Extension Phone: (910) 395-3900 Wilmington, NC 284015-3845 Fax-. (910) 350-2004 0 10 , %% Gus Simmons March 14. 2001 Page Two If you have any questions concerning this matter, please do not hesitate to call Mr. Stonewall Mathis at 910-395-3900 ext. 203. Sincerely, Rick Shiver Water Quality Regional Supervisor cc: Billy Houston, Duplin County Soil and Water Conservation Ronnie Kennedy, Duplin County Health Department Patrick Fussell, DSWC-WiRO DWQ Non -Discharge Compliance/Enforcement Unit S:\WQS\ANIMALS\DUPLMOOI\31-401nov 01/19/2eOl 08:38 919-733-0059 Steve LeWis. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-5083 ext. 539 (919) 733-0059 (fax) IOM NON -DISCHARGE COMP PAGE 0 1 A&14 NCDENR NORTH CAROLINA DEPARTMENT OP EwRoNmEtfr AND NAYuRA�. RESOURCES To: Stoney Mathis From: Steve Lewis Fam Pages; 1 Phone; Date: 01/16/01 Re: CC: 0 Urgent O'For Review (3 Pleame Comment 0 PleEme Reply El Please ROCYCAS FYI JAN-19-2001 FRI 12:16 PM BROWN'SOFCAROLINA 9102966166 V -901 P. 01 BROWN' OF CAROLINA Fc4ptx T,m YNa�-VI\ -fz�� From � Fam Phi 8 ado Rm eel ?W Hwy 24 Eag PO Scw 487 WVWGaw. NC, 28304-M7 01 0-2M41 66 - Fax 0 Urgent D For ReWsw C3 Please Conanout (3 Floom Reply 0 Please Roaycle a conunento 4, - JAN-19-2001 FRI 12:16 PH BROWN'SOFCAROLINA 9102966166 P. 02 January 19, 2001 gROW ?4 -P S RFRO'LINA Rick Shiver Water Quality Regional Supervisor N.C. Dept. of Environment and Natural Resources 127 North Cardinal Drive Wilmington, NC 28405 Dear Mr. Shiver, This letter is to notify DWQ of the discharge that occurred at BOC # 12 on Monday, January 15, 2001 around 4:3 0 AM. This discharge occurred after a feed spill inside the nursery building caused a blockage in the discharge line from the building to the lagoon. As the flush tardc continued to flush, the flush water'backed up in the building until it started running out the door, The farm manager arrived at the farm around 4:00 AM and noticed the problem around 4-30 AK She immediately shut off the recycle pump that supplies water to the flush tank and capped a nearby storm water drain outside the building. Most of the water was contained in the building and outside the building at the drain inlet, however some water was discharged through the drain before it could be capped. Based on the amount contained in the building, the number of flushes that occurred and the amount contained at the drain inlet, it is estimated that approximately 700-800 gallons of wastewater actually escaped through the drain. The drain outlet empties near the edge of the field and from this point the water flowed into a wooded area and finally into a small intermittent ditch that leads to Maxwell Creek. Brown's of Carolina staff were able to stop the flow in the ditch before it left the farm by placing earthen darns in the ditch, Once the wastewater was contained, pumps were used to pump the wastewater and the existing freshwater out of the ditch and into the lagoon. As the water was pumped out of the ditch, freshwater from upstream was allowed to flow through the ditch to flush any remaining wastewater out and this was pumped to the lagoon as well. This flush and pump method was done several times until the remaining water in the ditch appeared clear. DWQ was notified Monday afternoon, and Stonewall Mathis ftom the Wilmington Regional Office called and asked about the situation on Tuesday morning, January 16, 2001. The recovery of this wastewater was difficult and time consuming, as the wastewater mixed with the existing freshwater in the ditch. The dams were removed from the ditch around 5 - 00 PM Monday. To ensure that this problem does not recur, a timer has been installed on the recycle pump to allow pumping to the flush tanks only from 6-.00 AM to 6:00 PM. This will ensure that most of the flushing occurs while someone is on site and that only one or two flushes could occur Aer BROWN'S OF CAROLINA. INC. 79SHWY24EAST - P,O�BOX487 - WARSAW. N.C. 28398 - PHONrt(9i0)298-1800 JAN-19-2001-FRI 12:17 PH BROWN'SOFCAROLINA 9102966166 P. 03 the farm staff has left. The buildings can contain several flushes before anY water would run out of them. It is unfortunate that this incident occurred, however everything possible to contain and recover the wastewater was done, thus minimizing any potential impact to the environment. With this in mind, much consideration is warranted prior to the issuance of a Notice. Thank you for your consideration in this matter. If you have any questions regarding this matter, pl ease cal I me at (9 10) 296-1800 -ext. 23 8. Sincerely, "'� 4"I-� Kevin Weston Environmental Compliance Manager CC: Greg Brown Clus Simmons State of,North Carolina Department of Environment and Natural Resources Division of 'A'ater Quality James B. Hunt, Jr., Governor Bill Holman, Secretan, Kerr T. Stevens, Director Mr. Gus Simmons Brown's of Carolina. Inc. PO Box 487 Warsaw, NC 28398 Dear Mr. Simmons: September 11, 2000 Sub�ject: Notice of Violation Farm # I) Facility Number: 3 1-401 Duplin County I NO.Pt ML NCDENR NOP'TH CAROL-INA DERARTMENT OF ENVIRONMENT AND NArURAL- REsouRcE7s This is to notify Brown's of Carolina. Inc., who holds Certificate of Coverage AWS3 10401 under Swine Waste General Permit AWG 100000 issued pursuant to North Carolina General Statute 1433-215.1, of violations of the General Permit. On AuQust 2' ), 2000, Mr. Stonewall Mathis of the Wilmington Regional Office of the Division of Water Qualit� 7 inspected your animal operation and the animal waste management system serving this operation. Durino the inspection, Mr. Mathis observed that Plant Available Nitrogen (PAN) overapplication has occurred as follows: C7 Amount Allowed Amount Applied Percent Field Hydrant Crop (lbs PAN/acre) (lbs PAN/acre) Overapplication 5A 1999-2000 Rye 100 114 14 5B 1999-2000 Rye 100 155 55 6A 1999-2000 Rye 100 230 IM -3 6B 1999-2000 Rye 100 174 74 5A 1999 Bermuda 275 465 69 5B 1999 Bermuda 275 302 9�8 6A 1999 Bermuda 275 452 64 6B 1999 Bermuda 275 3og 12 127 North Cardinal Dr., Wilmington, North Carolina 2840-5 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper t, Mr. Gi4�,� -Simifions Brown's of Carolina, Inc. September 11, 2000 Page Two These overapplications of PAN are violations of Part 11. Operation and Maintenance Requirements, Section 4 of the General Permit which requires that in Do case shafl the land application rates exceed the Plant Available Nitrogen rate for the receiving crop, Please submit a Plan of Action which addresses the noted violations. The Plan of Action should include a list of any and all modifications that have been and will be implemented to ensure that these violations do not recur along with a time firame for completion of the modifications. The written Plan of Action must be submitted to this office within 10 days of receipt of this notice. Be advised that the Division of Water Quality may pursue further enforcement actions in these matters including civil penalties, injunctive relief, and permit revocation. If you have any questions concerning this matter, please do not hesitate to contact Mr. Stonewall Mathis at 910-395-3900 ext. 203. Sincerely, Ric k Shiver Water Quality Regional Supervisor Z71 cc: Billy Houston, Duplin County Soil and Water Conservation Ronnie Kennedy, Duplin County Health Department Central Files Will S:\WQS\ANTNIALS\DUPLIN\'-)000\31401.nov PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACII-ITIFS THIRTY 130) DAY DRAW DOWN PERIOD 1. TOTAL PAN TO BE LAND APPUED PER WASTa STRUCTURE 1. ftuature Namelldenfifier (113), 2. Current liquid volume in 25 yr.124 hr. storm storage & stuctural freaboard a. currerA fiquld level a=rding to maAar 7 inches 4N 1:3. designed 25 yr.124 hr. storm & structural freeboard inches Q line b -line a [inches In red zone) = a inches d. top of dike surface area according to design (ama at below st=turall freebow'd elevadon) e. Uos 03110 9 x line d x 7.48 callo ^g 12 fe 3. Projected volume of waute liquild produced during draw down padod f. temporary stomga period according to structur2l design —Z�L-41 days g. volume of waste produced according to stuctural design /, 3 / fe h. actual waste produced _cL=ntb-e-rdA X line 9 = 24- certffied herd # i. 'volume of wash waW according to sbuctural design i. excess rainfaffl over evaporation a=orcring to design k (finet. h t 1 +0 x 7.48 x 30 -day line f 4. Total PAN to be land applied during draw down perlo4 I. current waste analysis "ed m. (lines e + k) x line I 1000 REPEAT SEC77ON I FOR E4CH WASTE STRUCTURE ON S(TE PDA (30 Day) 2/21M I j 114) fe gallon-, r A 11.3/1000 gal. .1-216 lb PAN 'd U6196E 'ON XV� iVNf108V3 �O SAM088 Nd 81:90 Now 00-Le-avw 11. TOTAL POUNDS OF PAN STORE13 WITHIN STRUCTURAL FREEBOARID ANDIOR 2S YP,12A HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. structure ID- line IbPAN 2. structure JD:- 3. structure ID: 4. strucWre ID:. 5. structure ID: 6. stnicture ID: n. lineal +2,P 3+4+5+6 w, line rn It) PAN line m lb PAN line rn lb PAN line M b PAN line rn = Ib PAN __z lb PAN Ill. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS IXJPJNG 30 DAYORkW DOWN PFPIC)n nn NnT I 1qT r-19-LMT13 "Ir-H PAN CAN NOT RE APPURR OtMMA TRIA 30 nAV PFR[nn- o. tract # p. field # q. crop r, Wes S. mmalning 'IRK-2 PAN b2lance ablacre) t. TO-TAL PAN BALANCE FOR FIEU) 00 catumn r x a u. upplication windowl AW- 1,7 1 a aef q 11 -5— ZZ-6 72 z 72 5- �SZZ r.� 'State curront crop ending apptimton oate or nut Q-op appfi=on beginning date Tor ieJailalMe recekving crops during 30 day drmm Jown perkA v. Total PAN avallable fbr all fields (sum of column t) �Ib. PAN FOA (3013ay) V21100 2 PO Id EEE1960 *ON xvj 'UN"ONVO 30 S,NMON8 Wd'81:90 NOW 00-LZ-NVW -N I lV- FACILITYS PoA OMALL PAN BALANGFE f w. ToW PAN to be land applied (line n Imm section 11) 1-2 6 (" --!� lb. PAN x. Crop's remaining PAN balance (line v from section 111) St:3 -5-fj_ lb. FAN y. Overall PAN balance (w - x) lb. PAN Una yrnustshowam a deftcIt If line Y does not show as a deficit, list course crF action here Including pump awd haul, depopulaMON herd reduction, etc. For pump& haul and herd reduction options, recalculate now PAN based an n&w Information. If now BOOS are to be included as an option for lowering lagoon level, add these flelds to the PAN balance 12ble and recalculate the overalf PAN Wance. If animal vraste Is to be hauled to another permitted facility provide informadlon regarding the herd population and lagoon freeboard levels at the receiving facility. I NARRATIVE: POA (SCOW) 2210 3 I 30 'd CEE196e 'ON XVA 'VN'108VO JO SAMOM Wd 81:90 NOW 00-Ze-8vg .VUL70�1-00 MON 2:55 PM PROWN S BROWN' OF CAROLINA Fm FAX NO. 9102961675 %,34 -.Iqo I Fam C�\(-)- - Page= P, not" PAC cc: 76S Hwy 24 Ead PO SM 487 Warsaw, NC 263964407 910-2wiew 1.800-8714MM 910-29"366 - FAX E3 Urgent 13 For Review E3 Please Comment 0 Mesa Reply L3 Please Recycle 0 COMM19066- July 31, 20DO Subject: Lagoon Levels Update T146 f8118w1mg isam ig mo mor within the 19" of frogboard at of July 29. 2000. Farm # 12 210 Please call if you wish to discuss these lagoons or the actions underway to alleviate this high levei. Gus Simmons 910-296-1800 (Office) 81enn 15avis 946-M4000 Pffloi) 91&29"39 NOW P, I P. I X 1:32 PM BROWN S BROWN' OF CAROLINA Fcmi FAX NO. 9102961675 765 Hwy 24 Ead PO bn 487 Warftw, NO 2&1954W 910-29&1800 14MM-871-OM M-Z*6166 - Fax F, M - - Data - �& " - RN CC. E3 Urgent 13 For Ravlew 0 Please Comment D Please Reply 0 Please Recycle 0 commentsa" July 2e. 2000 Subject: Lagoon Levels Update The following lagoon has less than 19" of freeboard as of July 26, 2000. F&M # 1Z 17w Out Plan of Achon is land applications as soon as the rain subsides and the field are no longer saturated.' Please call if you wish to discuss these lagoons or the actions underway to alleviate this high level. Gus Simmons 9 1 0-2W 1800 (Office) Glenn Davis 910.2913-11800 (Office) 910-290-0368 (Mobile) State of North Carolina Department of Environment, Health and Natural Resources 0 Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary C> E-= F***J F=1 A. Preston Howard, Jr., P.E., Director June 11, 1997 CERTIFIED MAIL RETURN RECEIPT--REOUESTED Brown's of Carolina Farm#12 PO Box 487 Warsaw NC 28398 Farm Number: 31-401 Dear Brown's of Carolina : You are hereby notified that Farm # 12, in accordance with G. S - 143-215. 1 OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this le , tter, your farm has thirty QQ) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter,'please call John"Jallah at (919) 733-5083 extension 364 or Dave Holsinger with the Wilmington Regional Office at (910) 395-3900 Since ly, 'y 4 VA. Preston Howard, Jr., P.E. cc: Pen -nit File (w/o encl.) Wilmington Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5DB3 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post--onsumer paper ��;JX� 2-971 MON 12: 00 PM BROWN' 3 OF "JAROLID. FAX KO. 9102934134 F. I BROWN'S OF CAROUNA, INC, P.O. BOX487 785 NC 24 E WARSAW, NC 28398 910-296-1800 (FAX) 910-296-6166 DATE* 4-Z47 FROM., SUBJECT:-r-Av-m 1z. 4. rAvj"q i 4V4_�, . — &41�� mox u J NUMBER OF PAGES INCLUDING COVER SHEET: - - - - -1' 1 34134 F. 2 r - JR- .2-97 MOR 12: 01 PM BROWN'S OF 'AROLIP FAX KO. 910293 TV ;17 NMI A June 2, 1997 Andrew Helminger NCDEHNR Division of Water Qudity 127 Cardinal Drive Ext. Wilmington, NC 28405-3945 1 Dear Andrew, This letter is in response to the Notice of Deficiency received for Brown% of Carolina, Inc. Farm 12. As discussed, the dead pigs were removed Miniediately. This presence of dead pigs in the lagoon is not condoned by Brown's of Carolina- The farm snanager was consulted on this problem and the situadon was attributed to abortions which occurred unknovAngly in the gestation building. These buildings have slotted concrete floors and are not the buildings where farrowing sows are housed. Abortions will occur at times in the gestation building where the dead pigs can fall through the slats and be carried to the lagoon. This is a problem which will be handled with increasing awareness and more thorou-gh and i-OLItille inspections of the lagoon and gestating sows. The Notice of Deficiency also commented on improper disposal of medical waste. This is being addressed company wide through a designated "Lagoon Clean-U0 Week". Farm employees who work inside the units and contribute to lagoon trash will be required to clean the lagoons, TWsjob will hopefully heighten the awareness of the employees and will prevent excessive trash build-up in the lagoons. if you have any fUrther questions, pl"se call we itt (9 10) 296-1800. Sinceivl S=Ta D, Vn NLItFiClIt Niana Krernent Specialist 0 BROWN'S OF CAROLINA� INC. 303 EAST COLLEGE STftgF.T - PABOXW - VYAR5AW.N,C,15J98-G457 - OFF1Cq,,(Q10)29j-2j81 - FAX1910)2934726 31 - 401 5 ROWN-10 OF CAROLIN gnz September 22, 2000 Mr. Rick Shiver Water Quality Regional Supervisor N C Dept of Environment and Natural Resources 127 North Cardinal Dr. Wilmington, NC 29405 Dear Mr. Shiver, This letter is in response to the Notice of Violation letter for BOC #12 dated September 11, 2000. The following will serve as both a Plan of Action and an explanation for the noted violations. On August 23, 2000 Mr. Mathis performed an inspection at the above -mentioned farm. At that time, it was noted that there were several PAN over applications that occurred on the 1999 bermuda crop and the 1999-2000 Eye crop. Thew overages were due to Brown's of Carolina staff managing the excessive amounts of water received from the hurricanes and the extremely wet winter that followed in the most environmentally sound manner possible, That is, irrigation events were made on the "highest" and "driest" appfication sites to avoid runoff or discharges. To aid in preventing over applications in the future, an irrigation schedule is being produced weekly which prioritizes the fields or pulls that should ivc irrigation. This gives the 01C at the ficility another tool to use in making decisions regarding irrigation. Brown's of Carolina recognizes that the over applications are noncompliant with the permit however, BOC staff has continued to manage the excess water from nature without failure of the structure, runoff or discharge. Since no measurable harm to the environment has occurred, no further enforcement action should be pursued. If you have any questions or need additional information concerning this matter, please do not hesitate to call me at (910) 296-1800 ext. 238. Sincerely, ,6:� X,�� Kevin Weston Environmental Compliance Manager cc: Greg Brown Gus Simmons BROWN'S OF CAROLINA, INC. 78SHWY24EAST - P.O,BOX487 - WARSAW, N.C,28398 - PHONE (910) 296-1800 q01 Dear Rick Shiver: BROWKS OF CAROUNA RECEIVED JUN 2 6 2000 BY: June 16, 2000 The purpose of this letter is to notify DWQ regarding specific PAN application rates associated with the unprecedented rainfall events of last summer and early fall. We now have completed a review of this issue by -associated land a plication -records -for �-all pxamining p -the. � CAMP s =and company owned farms. Based on that review, no land application records have been changed, but we have corrected all of our computer printouts to reflect actual pounds of PAN as applied, without any "rollover" into subsecfaent crop periods. Attached is a list of all hydrants on our company owned farms that operate within the Wilmington Regional Office. This means that our records accurately show a number of instances where land application practices were carried out in excess of specified PAN rates in order to preserve lagoon integrity and properly manage water levels that occurred as a result of multiple rainfall events in excess of the regulatory 25-year, 24-hour storm event. In carrying out land application practices last fall and winter, and on into the spring of this year, all practicable measures were taken to minimize and prevent over - application of PAN, and to prevent surface water runoff. Our consistent policy was to use the "highest and driest" fields to draw down high lagoon levels that were caused by the unprecedented string of rains we had in excess of the 25-year, 24-hour storm level. Company farm lagoon levels before these storms generally were in very good shape, thus documenting good farm management and winter season preparedness. In addition to initial land application practices designed to protect lagoon integrity, much of the excess water volumes that resulted from these multiple storms in excess of the 25-year, 24-hour storm level remained in lagoons throughout the winter of 1999 and into the spring of this year. We ask that DWQ take these factors into account and determine that, where farms properly had prepared last summer, that no enforcement action be taken for excess PAN applications made as a result of these storms. Should you have any questions or desire to meet to discuss the information in this letter, please give me a call. Reg saTs Simmons Director of Environmental Affairs Engineering Services BROWN'S OF CAROLINA, INC. 785HWY24EAST - P.O.BOX467 - WARSAW. N.C. 28398 - PHONE (910) 296-1800 1999/2000 Winter Hdrants Y Pum' ed Out P Farm Hydrants Crop Amount over pumped. PAN Goal 1,2 02 RYE 3.19 100 13 RYE M.95 100 14 RYE 73.43 100 is RYE 47.89 100 3,4 01 WHEAT 66.43 112 02 WHEAT 17.66 112 06 WHEAT 17.19 13.19 --124 08B WHEAT 31.14 124 12 03B RYE 0.06 100 05A RYE 14.02 100 05B RYE 55.28 100 06A RYE 130.26 100 066 RYE 74.31 100 17 01 SG GRAZED 1.12 50 02 SG GRAZED 0.22 50 04 SG GRAZED 67.07 50 05 SG GRAZED 72-61 50 07 SG GRAZED 2.27 50 09 SG GRAZED 101.34 50 10 SG GRAZED 65.53 50 13 SG GRAZED 28.94 50 16 SG GRAZED 1.22 55 17 SG GRAZED 2.95 55 20 SG GRAZED 58.55 55 21 SG GRAZED 33.06 55 17 23 SG GRAZED 109.68 55 24 SG GRAZED 21.91 55 25 SG GRAZED 39.79 55 26 SG GRAZED 10.33 50 27 SG GRAZED 6.85 50 286 SG GRAZED 208.81 50 29 SG GRAZED 41.88 so 35 09B WHEAT 16.39 124 10B WHEAT 19.85 124 SH 03B WHEAT 1.82 100 Wilmington Region - s� State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director October 3. 2000 4� — TUB-731-8-63-9-TV 'ERT-IFIED MAIL 4 70061670 RETURN' RECEIPT REQUESTED Mr. Gus Simmons Brown's of Carolina, Inc. PO Box 487 Warsaw, NC 28398 Subject: Notice of Deficiency Farin 4 12 Facility Number: 1-401 Duplin County Dear Mr. Simmons: 'T NCDENR* I . NC)F;rrt-I CAROLINA DEPARTMENT OF ENVIRONMENT ANO NATLrRAL RESOURCE5 This is to notify Brown's of Carolina, Inc., who holds Cerfificate of Coverage AWS"I 10401 under Swine Waste General Permit AWGI 00000 issued pursuant to North Carolina General Statute 143 )-215. 1, of a deficiency of the General Permit. On July 27., 2000, Brown's of Carolina, Inc. reported that the lagoon at the referenced facility had 17 inches of freeboard. This is a violation of Part V. General Conditions, Section 3 of the General Permit which requires that at a minimum, the maximum waste level for lagoons must not exceed the level that provides adequate storage to contain the 25-year, 24-hour storm event plus an additional I foot of structural freeboard (at least 19 inches for the referenced facility). Be advised that the Division of Water Quality may take further action in these matters including assessment of civil penalties, injunctive relief, and permit revocation. L_ 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Mr. Gus Simmons Brown's of Carolina, Inc. October ' ), 2000 Page Two If you have any questions conceniin this matter, please do not hesitate to call meat 910- 9 395-3900 ext. 203. Sincerely, Stonewall Mathis Environmental Engineer cc: Billy Houston, Duplin County Soil and Water Conservation Ronnie Kennedy, Dupl.in County Health Department Non -discharge Compliance/Enforcement Unit Central Files wa_ _E� I S'\WQS\AMMALS\DUPLIN\2000\31-401nod Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number Operation is flagged for a wettable Farm Name: -t� I Z� acre determination due to failure of On -Site Representative: Part 11 eligibility item(s) F1 F2 F3 F4 Inspector/Reviewer's Name: &,zi&K Qajr, Operation not required to secure WA determination at this time based on Date of site visit: 411413$ exemption El E2 ( 2E) E4 Date of most recent WUP: 4�tl�1111 Annual farm PAN deficit: 3�.s-y pounds Operation pended for wettable acre determination based on P1 P2 P3 -2. center -pivot system; 3. linear -move system-, 4. �tafiqnaW_sprinkler sy pipe; 5. stationary sprinkler system w/portable pipe; 6. stationary gun s—y-sFem—w/permanent pipe; 7. stationary gun system w/portable pipe PART 1. WA Determination Exemptions (Eligibility failure, Pari 11, overrides Part I exemption.) El Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D�D,, irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% -rule exe ml5fion as verified in Part Ill. (NOTE:75 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part 11 - F1 F2 F3, before completing computational table in Part 111). PART H. 75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA ' Determination requiredbecause.operation falls �one of the eligibility requirements listed below: _F1 Lack of mcreageiwhich Tesulted jn:Dverm.ppl1C2tiQnmf --wastewater-(PAN) on:spray. field (s)accord ing-tolarm'slast two -.years:of-rmgation3-ecords._ F2 Unciear,-illegible,-or lack of information/map. F3 Obviousfield -1 imitations -(n umerous:d itches ;Jailure -Jo:d ed u ct ieq uired. �_. buffer/setb2ck-acre2c3e;-.or-25�/`--of total:2creageidentiflEidW-CAWMP-intludes small ' --irregulariy-sh2ped.fieldsz-fields -les S -than -5 -acres -for travel ers-o r.1 es s -th2 n 2 acres for stationary -sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess nf 79;0/- nf ikj= rnc�CAP� 4-_;_1 -- - ­ A ? . , . . — . ... Re-vised April 20, 1999 Facility Number _ — Part Ill. Field by Field Determination ot 7bJ/o Exemption Kule Tor VVA Determination TRACT NUMBER FIELD TYPE OF TOTAL CAWMP FIELD NUMBER-2 IRRIGATION ACRES ACRES SYSTEM COMMENTS3 FIELD NUMBER' - hydrant pull, 2one, or -point numbers may be used in place of field numbers depending on CAWM P and type of irrication system. - If pulls, etc. cross more -than one field, inspector/reviewer will have to combine fields to f C21CU12te 75% field by Jeld determination for exemption; -otherwise operation will be subject to WA determination. FIELD NUMBER' - must be clearly delineated on map. COMMENTS'- back-up fields with CAWMP acFeaceexceeding475% of its total acres and havinaTeceived less than 50% of its annual PAN as documented in the farm's previous -two years'(1997 & 1998) of irrigationTecords ' --cannot serve as -the sole basis lor requiring ;k WA Deterrnination.:.Sack-up fields -must -be -noted in the -comment �section -and must be accessible by irfic2tion system. Part IV. Pending WA Determinations - Pi Plan -.12cks.followina -information: P2 Plan -revision rnay:satisfy-75% rule based on adequate overall PAN deficit'and by adjusting all field scre2ae--to below 75% use rate P3 Other (ielin process of installing new irTiciation system): 0 0- State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Division of Water Quality August 6, 1999 -Gertifted Mail# �41�3 116 085 Return Receipt Reguested Mr. Jimmy Vinson Brown's of Carolina P 0 Box 487 Warsaw, NC 28398 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RFqOURCFR Subject: Compliance Inspection Forms Facility Numbers: 31-48, 31-398, 31400, 31-401, 31-476, 71-51 Dear Mr. Vinson: Please find enclosed the compliance inspection forms from the referenced facilities. I was unable to leave a copy on site at the time of the inspection. I am sorry for any inconvenience this may have caused. If you have any questions please contact me at (910) 395-3900, ext. 202. Sincerely, Brian L. Wrenn Environmental Specialist cc: Wilmington Files S.-IWQSIBPJAArW(MISC�boccominsp.LET 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL - . RETURN RECEIPT REQUESTED Brown's of Carolina, Inc. Farm #12 PO Box 487 Warsaw NC 28398 Dear Brown's of Carolina, Inc.: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RF-souRcF-s December 8, 1999 Subject: Conditional Approval Animal Waste Management System Facility Number 31-401 Duplin County Our records indicate that your facility was conditionally certified in order to fulfill the requirements of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you of your unresolved conditional approval status. Any facility receiving a conditional approval must notify Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to an enforcement action. As of December 7, 1999, we have no record of any information from you, advising us of the status of your conditional approval. Therefore, please fill out the attached form and have your technical specialist and landowner sign the form in the appropriate areas. The completed form must be submitted to this office on or before 45 days of receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to provide DWQ with proper notification of your conditional certification status or possible failure to comply with the requirement to develop and implement a certified animal waste management plan by December 31, 1997. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 extension 5 7 1. Sincerely, 16aA4"a X. &�,� Sonya L. Avant Environmental Engineer cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6049 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Brown's of Carolina, Inc. Farm #12 PO Box 487 Warsaw NC 28398 Dear Brown's of Carolina. Inc.: A- - r4i NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONmEr�rr AND NUURAL RE:souRcEs December 30, 1999 Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 31-401 Duplin County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR 1, IRR2, DRY 1, DRY2, DRY3, SLURI, SLUR2, SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sinc Kerr T. Stevens, Director Division of Water Quality cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina 31-t4o( Department of Environment and Natural Resources Wihnington Regional Office James B. Hunt, Governor Wayne McDevitt, Secretary Date: To: co: FAX #: -i z,3 - -7 REMARKS:. FAX COVER SHEET No. Of Pages: From: P — kc�(, L-. CO Wy. A - FAX#: 910-350-2004 127 Cardin2l Drive Extension, Wilmington, N.C. 29405-3845 Telephone (910) 395-3900 Fax (910) 350-2004 An Equal Opportunity Affirmative. Action Employer Aug 20 '98 10'24 0 K 1 18-9197332277 4 State of Noith Cqmlina 'Depiq=q�t of-Environnent and Natural Resouri*� Wd&ingtm Regional Offic-C himics B. Hunt,' Governor Wayne McDcvit� Ser7 FAX N- .0. 1% Mv. TOM` -ba L C 0: 0: -'F FAX# RENLAM:. �Lj w%A Ii�S Tdgp '-me V! 9) *-Mfg (P I M C&rd1ikDriTe-ZUUA*n, Wffmfttaa, 11 t ft k. E4�46jp"'_ Affiiizmfi, E ? RECORD OF CONE%4UNICATION'"TrH NC DOA -STATE VETERR�.A-� fl� Division of Water Quality EJ Division Of Soil and Water Conservation Notification of Improper Disposal of Animal Carcasses Farm Name- rc-v- Yy, -W k -7- Facility ED: '-t11,k-6toLLntv:- v'A Location: "Y�L <.L, (2 - 42 sE r, C, 0 (1 Responsible Party / Owner's Name: CS ContactName-. Address: -P0 Phone#: —No Z-I(,- IS00 city: WC-Acto �jc' Zip:_2zR -� qS On Site Representative Notified of Improper Disposal: Name: �JnMM4 V'i"14c" Phone —Datr, / Time: Response to notification: �ILMI 1-) 04 44A I U e,, -L'�ed� Qp-rv— OAI(A"!�et- 40 71nty-j- t�t Z�Yr- W I il— Regional / District Office; V,0 Date/Time Carcasses Discovered: '31MM Inspector*s / Rev I iewer's Name: Rw� y Wt h,, e' IF 0) zl?'S7 - 2,9w, -2c-z Phon -": Carcasses discovered as a result oft Complaint: Inspection: 611, Operational Review: Other. Animal Type: Number of Carcasses: Condition: Location(s) of Disposal Site. Comments: +k�tc- jft)� i r-(1YYU.1r C'-� (C-LACCIN. NC State Veterinarian Contact (Name): kt-YLStr- t Title: Phone: Afq�133-1(.Oi Date/Time: Alyjjt Other agencies involved/contactt--d: Name appropriate agency, give contact name, date and time of contacL C� Pleast send form to: NC State Veterinarian -Department of Agriculture Dr. Andy Afixson, Director of Animal Health Alzrictiltural Building, I W. Edenton Str=t P.O. Box 26026 Raleigh, NC 27611 phone: (919) 733-7601 fax: (919) 73' )-2277 cc. Facilitits Assessment Group State of North Carolina REC Department of Environment El D and Natural Resources JUL 0 2 1998 Division of Water Quality BY - James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr-, P.E., Director June 26, 1998 Brown's of Carolina, Inc. Farm #12 PO Box 487 Warsaw NC 28398 V I IL"L- T .0 Russ& NCDENR NORTH CAROLINA DEPARTMENT OF EN\nRONMF-NT AND NA;r-URAL REsoURCES Subject: Reissuance of Certificate of Coverage No.AWS310401 Farm # 12 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Brown's of Carolina, Inc.: The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on July 28, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Brown's of Carolina, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm #12, located in Duplin County, with an animal capacity of no greater than 2000 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS310401 dated July 28, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition 11. 10 regarding tree removal from lagoon embankments, Condition 111. 1 regarding inspection frequency of the waste treatment, storage and collection system and Condition 111-6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal, Opportun ity.Affi-rmative �k�tion Elrnpl.oyer 50% recypled/. 10% post-consurner paper Certificate of Coveragp AWS310401 Farm #12 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact. Katharine Keaton at (919) 733-5083 ext. 533. Sincerely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File d State of North Carolina Department of Environment, Health, and Natural Resources Wilmington Regional Office James B. Hunt, Jr. Division of Water Quality Jonathan B. Howes Governor Secretary May 19, 1997 A 6 1 . I Ime L rn mill 1 P!,47-MMIENNUMMigza Brown's of Carolina, Inc. Farm #12 PO Box 487 Warsaw, Norih Carolina 28398 Dear Brown's of Carolina, Inc.: Subject: NOTICE OF DEFICIENCY Farm #12 Facility Number: 31-401 Duplin County On May 14, 1997, staff from the Wilmington Office of the Division of Water Quality inspected your animal operation and the lagoon(s) serving this operation. At the time of inspection, six dead piglets were observed in the lagoon. As was discussed, these dead animals should be removed and disposed of according to NCDA guidelines. Actions- should also be taken to ensure this situation does not occur again In addition, a significant quantity of medical waste was observed in the lagoon which needs to be removed. To remain a deemed permitted facility, all corrective actions must be made within fourteen (14) days. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit for the facility. Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit. The Division of Environmental Management has the authority to levy a civil penalty of not more than $10,000 per day per violation. 127 Cardinal Drive Extension, Wilmington, N.C. 28405-3845 0 Telepbone 910-395-3900 0 Fax 910-350-2OD4 An Equal Opportunity Affirmative Action Employer Brown's of Carolina May 19, 1997 Page 2 When the required corrective actions are complete, please notify this office in writing at the address above. If you have any questions concerning this matter, please call -Andy Helininger, David Holsinger, or Brian Wrenn at 910-395-3900. 1 Sincerely, Andrew G. Helminger Environmental Specialist cc: Harold Jones, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Operations Branch Wilmington -Files S. IWQSL4ND YA L31-40LDEF a - Er C2 ru 'M C3 .2 Ln 0. 3W z LL. A CIP COI Z ZL E E Co's �Ibtj 1, HJUV UUM; U"U-1 bcj Wpm" OCOMM" item I an(Yor 2 for addworud Services. Complete ftems 3.44, and 4b. I also Wish to receive the . Pdrd YCw neM9 arid MkIren an the revwag of thiS form so #W we cm r9tM tpn Yo", , - I fdVMng SOrAC*s (for an extra fee): pto Aftech ft form to the ftw of the mWl*w, or on the back 0 space dM ro e"Mi". 1. 0 Addressee's Address w .5 OWdte'RW— RecWgRequestaron the mapiece bebwthe article MwdM. OThe Ratum Receipt VAU Show 10 Whom the article was deU"red and the dw, 2. El Resticted Delivery C a delivered. Consuft POStMaStOr for fee. 3- Article Addressed to: 4a. We Number -- I-, -) E 4b. Service Type 0 Registered 0 Express Mall 0 Insured 0 Retum Rewipt for Memhandise [] coD Im 7. Date of D Tflvir—y--� 5. R�e"—ed Byj rfint N, V-(A 'ItA (a L"-) 8. Addressee, New —(Only ff requested and fee is paid) C LO 6. Signatu X = Ageil),1_1 �iI2596-97�-60119 �DomeS�ticftu �MFW�eipt PS Form 3811, December IM INgs ROLINA June 2, 1997 Andrew Helminger NCDEHNR Division of Water Quality 127 Cardinal Drive Ext. Wilmington, NC 28405-3845 Dear Andrew, 'FIZ-FE V C E I V E_ U JUN 0 5 1997 IBY: This letter is in response to the Notice of Deficiency received for Brown's of Carolina, Inc. Farm 12. As discussed, the dead pigs were removed immediately. This presence of dead pigs in the lagoon is not condoned by Brown's of Carolina. The farni manager was consulted on this problem and the situation was attributed to abortions which occurred unknowingly in the gestation building. These buildings have slotted concrete floors and are not the buildings where farrowing sows are housed. Abortions will occur at times in the uestation building where the, In dead pigs can fall through the slats and be carried to the lagoon. This is a problem which will be handled with increasing awareness and more thorOUgli and I'Mitine inspections of the lagoon and gestating sows. The Notice of Deficiency also commented on improper disposal of medical waste. This is being addressed company wide through a designated "Lagoon Clean -Up Week". Farm employees who work inside the units and contribute to lagoon trash will be required to clean the lagoons. This job will hopefully heighten the awareness of the ernployces and will prevent excessive trash build-up in the lagoons. If you have any further questions, please call nie at (9 10) 296- 1900, BROWN'S OF CAROLINA, INC. 303 EAST COLLEGE STREET - P0,BOX467 - WARSAW, N.C. 28398-0487 - OFFICE: (910)293-2181 - FAX:(910)293-4726 State of North Carolina Department of Environment R.'ECE1. D1 Health and Natural Resourcib's I �, 0 1S�7 Division of Water Quality lgyz tsv James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 28, 1997 Jimmy R. Vinson Farm #12 PO Box 487 Warsaw NC 28398 ID FE F-1 Subject: Certificate of Coverage No. AWS310401 Farm #12 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Jimmy R. Vinson: In accordance with your application received on July 7, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 3 1-40 1, authorizing the operation of an animal waste, collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management.of animal waste from the Farm # 12, located in Duplin County, with an animal capacity of no greater than 2000 Farrow to Feeder and the application to a minimum of 42.8 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWW, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this. COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycleW 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made wiffiin 30 days, this COC shall be final and binding. The subject farm is located in the Wih-nington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information conceming this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, -�A_ Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional -Office, Water. Q�iality Section Duplin County Soil and Water Co�se'rvation District Pen -nit File State of North Carolina ORO partment of Environment, Health and Natural Resources Division of Water Quality E�IV D Non -Discharge Permit Application Form / Survey rjUL 2 9 1997 (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN OPJGINAL) By_._�G­ eral Permit - Liquid Animal Waste Operations_ 41� The following questions have been completed utilizing information on rile with I t We !; Division. Please review the information for completeness and make any correcticLis '�E M which are appropriate. If a question has not been completed by the Division, plem f .n:rF;i complete as best as possible. Do not leave any question unanswered. ;V n �7 < '.3M Application Date: C—M CD 1. REQUIRED ITEMS CHECKLIST gr ­4 Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials L One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; ,07 2. Two copies of a general location map indicating the location of the animal waste facilities and 0 field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. 11. GENERAL INFORMATION: I . Farm's name: Farm# 12 2. Print Land Owner's name: Brown's of Carolina 3. Land Owner's Mailing address: PO Box 487 City: Warsaw NC Zip: 28398 Telephone Number:A4Q-293--%00 Ito Z,? 0, /,Fo 0 4. County where farm is located: Duplin 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Johns.Qn Church Rd. approx. 5 miles SE of Wmaw 6. Pri.at Farm Manager's narne (if different ftom Land Owner): Gfenft-D * 7. Levsee!i;-��ame (if applicable; please circle which type is listed): Brown's of Carolina J JAIC- re;,Cj 31 -401 FORM: AWO-G-E 2/26/97 Page I of 3 III. OPERATION INFORMATION: 1. FarmNo.: 31-401 2. Operation Description: Swine opgration- Farrow to Feeder 2000 - Certified Design Capacity Is the above information correct? k1yes; Ono. If no, correct below using the design capacity of the facility TyW of Swine No. of Animals Type of Poultry No. of Animals TyM of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Ty , pe of Livestock on the farm: of Animals: 3. Acreage cleared and available for application: 51.10 ;Required Acreag ,e (as listed in the CAWMP)Y'1�2 4. Number of Lagoons: I Total Capacity: 5,0!4 Cubic Feet (ft3) Number of Storage Ponds: Total Capacity: Cubic Feet (ft3) 5. Is animal waste being applied on any field which has subsurface drains? YES or (please circle one) 6.' Are subsurface drains present in the vicinity of or under the lagoon? YES or (please circle one) 9 . IV. APPLICANT'S CERTIFICATION: ljlminw ?K.V(PJSQAJ My (Land Owner's name listed in question 112), attest that this application for CPF dA"W4A, II)C-- r&gm 12 (Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application aitkot completed and that if I required supporting information and attachments are not included, this application package will be rq&med ibt me as incomplete. ; P Signature Date V. MANAGER'S( CIERTIFI CATION: (complete only if different from the Land Owner) 1, . (Manager's name listed in question 11.6), attest that this application for - _(Farm name listed in question ][.I) - has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICA'nON PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TOTHE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY-- SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 - FORM: AWO-G-E 2t26/97— - — ­ Page 2 of 3 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THis Fopm MAY BE PHOTOCOPIED FOR USE AS AN OPJGINAL) General Permit - Liquid Animal Waste Operations DIVISION OF WATER QUALITY REGIONAL OMCES (2197) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704) 251-6208 Fax (704) 251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancey Jackson Fayetteville -Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910)486-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC. 27889 (919) 94&-6481 Fax (919) 975-3716 Beaufort Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Raleigh RegiotW WQ Supervisor 3800 Barren Dr. Raleigh, NC 27609 (919) 571-4700 Fax (919) 571-4718 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifim Wake Johnston Warren Lee Wilson Wilmington Regional WQ Supervisor 127 Cmdinal Drive Extension Wilmington, NC 28405-3945 (910) 395-3900 - Fax (910) 35G-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabanus Mecklenburg Carteret onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland ' Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQ Supervisor 585 Wauc,,,btown Street Winston-Salem, NC 27107 (910) 771-4600 Fax (910) 771-4632 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-G-E 2/97 Page 3 of 3 rn ��rn C-> rn c= Bmmls mauKRma, iNc. FARM 12 rrl,< c-) Z rn DUPLION COUNTY ZE 2000 MUM TO FEEDER C= C:� i.A P. B. Rcifort Airpor -s 0 .2 2A WARSAW 19()3 -9 v 190A 374 L301 jo 1__ 1375 .7 W" 1904 1903 1905 1. '. 1, 1376 1107 v, 1003 1906 106 4r b 1107 Chtuir 1.1 19 4�) FA,$ i 1_07 KENANSVILLE POP. 931 .3 Carron 1906 19,07 1927 1900 1107 more 2013 1908 1909 '�P 1924 't7�' 14 40 192 2015 1923 IN 1922 AO 1114 A3 -1922 1921 AkAGNOUA POP. 592 .9 27 LIZ 12 .7 .3 P 0. BON 4S7 NN'ARS-k%',-. N.C. 2F,')'l',WF7 - 0 F F1 C E: (919) 293-21SI - FAX: (9191 291-4716 .,O� EAST C()I-L.!-GL STREET AINMAL WASTE MANAGENEINT PLAN CERTIFICATION FOR EXESTLNG FEEDLOTS 21e.-me ret= the completed form to the Division of Enviro==ental Nfanagement at the address on the reverse side of this form. �-Z-Le of farrm (Plezw print) Brown's of Carolina, Inc. Farm # 12 ,fai'ling Address: P.O. Box 487 Warsaw, NC 28398 Phone No.: (910) 293-3600 tion: Latitude and . gitude: A 3 County (of farm): D44p,!�_,Al I= loca _Z9_L jL/L Sy "_ (required). Also, please attach a :z�py of a county road map with location identified. 7-j-De of operation (swine, layer, dairy, etc.) : fisign capadty (number of animals) ;76� .50&,' 'tCl-bee 'Ce4l A-�,erage size of operation (12 month population avg.): Zo a) _oo --,5-,4&.) -i-=ce acreage needed for land application of waste (acres) 63 IechnicaI Specialist Certification a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant io, 15A N CAC 6F .0005, � I czertify that the existing animal waste management system for the farm named .:.,ove has an animal waste management plan that meets the operation and maintenance standards and z-Decif!icadons of the Division of Environmental Management and the USDA - Soil Conservation Service 2zdlor the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001 - .0005. The following elements and their corresponding minimum criteria have been by me or other designated technical specialists and are included in ihe plan as applicable: minimum .-eparations (buffers); adequate quantity and a -mount of land for waste utilization (or use of third party); ,:C=s or owilel-ship of proper waste av'Dlicadon equiprnent; schedule for timing, of applications; application —es; loading rates; and the control of ihe discha.-ge of pollutants from storrnwater runoff events less severe 1,--n the 2-5 - year, 24 - hour storm. When checked, see reverse side of form for conditionslexceptions. !�;=e of Technical Specialist (Please Print): atio&(A lceync�): s z .-.ria Owner/Manager Agreement __ (we) understand the operation and maintenance procedures established in the approved animal waste -:iznagement plan for the farm named above and will implement these procedurm I (we) know that any t:,--oansion to the existing design capacity of the waste treatment and storage system or construction of new Qp :-acilities will require a new certification to be submitted to the Division of Environmental Manag gement zf6re. the new animals are stocked. I (we) also understand that there must be no discharge of animal vraste ---am this system to surface waters of the state either directly through a man-made conveyance or through .7,noff from a storm event less severe that the 25-ye--r, 24-hour stornn. The approved plan will be filed at the :::--,n and at the office of the local Soil and Water Conservation District- _,..arae of Land , _z I'nature: '-ame of Ma 'ignarure: r�r' (Please Print): �Otc Achan,-c Ln hndowncrship requL= nodlf;=LiOn ora new =rtiracatian (11L�Ca0prOved pEan is c-hangcd)widiin60 days ofaddc urwisfer. DEN1 USE ONLY: ACE# 461 stztecaeats chocked apply to this certifi �on. The installed irrigation system has not been, evaluated concerning ==rle sEze spray pam=7x, spacing, pump dmm� pipe zize� 'bluty of the-prodtu= to aperato the syitcm with dw picyci co=pouents and to supply d= m1uh-ed --kz'F� rt is the responsl maintenance to assure tbzt no runoff occurs.. The pro ducer is encouxugged to haTe an irrigation specialist, pcmibly the dealer where the system was purchased, prepare atr operation and maintenance plan for the irrigation system so that the produc.- knows how to operate the equipmeut to =ftf the non-disc�e requirements. The waste management plan for this operation is b- sad upon yields higher than. what is now ro=--=d-4 by NRCS; however, these yields are ob-irla le under high levels of -aruzgernezzt This increase in projec-.-I yields is nwwszry sincz the NRCS plan prepared for this operation at the time of construction was based upon these higher yields and the p�oducer followed NRCS guidelines when building this operation. Because of limited acrcs for land application, and because the origimal NRCS waste ur-171-don plan did not require additional ac-res for buffers and irrigadoa inefficieacy, it may be nec-tssary for the producer to operate half sprinUers, on solid set syst-.t=, along field edges and ditches. Also for traveling irrigation. syst-p-nas, a pull directly 4=aat to the ditch with only a 180 degree*pumpizg radius =y b-- needed to irrigate the eatim field- Extmrae caution should be exercised when applying waste close to ditches and wedands to avoid any discharge- -L/ LnelcAmoo Usm-&' -s�- gE� kpal-,Pgavcz�� CERTIFICATION FOR EXESTLNG FEMLOTS INSTRUC-nONS FOR CERTIFICATION OF APPROVED ANMqAL WASTE MANAGMYMNT PLANS FOR EXISTING ANIMAL WASTE MANAGEMTENT SYSTEMIS SF-RVDfG FEEDLOTS REQUIRE.NMINTSIPURPOSE In order to be deemed permitted by the Division of Eavironzaental Mazagemeat (DENO, the owner of any existing arimal waste a 0 -art, cement system constructed and operational before Tanuazy 1, 1994 wbich is designed to serve g=ter than or equal to the amimal populations listed below is required to submit a signed certification form to DEM beforelanuary 1, 1998. Pasture operations are exempt from the requir--=eut to be cartified. 100 head of cattle 75 horses 250 swine 1,000 sheep 30,000 birds with a liquid waste system The certification =ust be s-&z----d by the oxmer of t!:.- feedlot (and rranager if f�om =':! owner) and by any technical specialist designated by the Soil and Water Conservation Commission pursuaat to 15A NCAC 6-r .000 1-.0005 - The technical specialist must verify. that all applicable operation and =aintezance stazdardsaud specifications can be meL Existing system.s are not required to meet design and construction standards and specifications. Although the actzal number of ani-As on the facility =y vary from time to time, the design capacity of the waste handling system should be used to determine if a farm is subject to the certificatioa requirement. For example, if the waste system for a feedlot is desigued to handle 300 h�gs but the avenzage population will be 200 hogs, thea the vratz --gem=t system requires a =,tification. a "D This certification is required by regulations goverming 2airw waste =3nagememt syste-=s adopted by the Environmental M---,- =eat Co=znissioa (E.MC) on De=mb.--r 10, 1992 (Title 15A NCAC 2H .0217). CERTIFICATION FORM On the reverse side of this page is the c-ertificatioa form which must, ba submitted to DEM before la=uary 1, 1998. Assistance in completiz- the for= can be obtaized from one of the local agricultu-al agencies such as the Soil and Water Conservation District, the TJSDA-Sc7d Conservation Service, or the N.C.. Coopenaive Extension Service. The Co=ple:--d for= should be sent to: Department of Environment, Health and Natural Resources Division of EnvironmenL31 INLinagt-�nent Water Quality Section, PlanxLing Branch P.O. Box 29535 Raleiagh, NC 27626-0535 REGISTRATION FOP14 FOR APIRALFEEDLOT OPERATIQNS Department of Environment# Realth.and'Natural Resources Division of Envitonmental Management' Watet Quality Section If the animal waste management system for your teedlot operation is -designed to servd m6te thtin or equal to 100 head of cattler 75 horses, 250 swine, ljO00 sheep, or 30,000 birds that are served by a liquid waste system, then this form must be filled out and mailed by December 31, 1993 pursuant to 15A 14CAC 211. 0217 (c) in order to be deemed permitted by DEM. Please print clearly, I R /x Zfc� C-"? Farm Name! e W-,--7e-z ;a. Mailing Address! County: owner (s) Name! Manager (.$) 14ame: Lessee Name: Farm Location (Be as specific as possible: road namest direction, milepostt etc.) ! Cj1vkCL1 --402r-i24 Latitude/Loilgitude If known: Design capacity of animal Waste management system (Number and type of confined animal(s))., CIC!C! -'I,- "_ 15' gLZ,41!4'4 4-J — rf--0.8 11-7e Average animal popu ationlon the farm (Nu9ber and type of animal(s) raised) : �'00 S: ..E:�e--t Year Production Began!-��Z— ASCS Tract No. Type of Waste Management System Used! — Acres Available for Land Applicati n of Waste! 1 Z--c Owner (s) Signature 1 1) ATE 77 WASTE UTILIZATION PLAN ---------------------- Owners name--:B.O,C. M051 Addroos-:Warsaw, NC Type of production unit----:Far-Feed County:Duplin-Farm 12 lype of waote facility-----:An&erobic Lagoon Your animal waste management facility has been designed for a given storage capacity. When the waste reaches the designed level, it must be land applied at a specified rate to prevent po3lution of surface and/or ground water. 1he plant nutrivnts: in the animal waote should be used to reduce the amount of commercial fertilizer required for the cropo on the fields where the waste is to be applied. This waste utilization plan uoen nitrogen an the hmiting nutrient. Mate should be analyzed before each application cycle and annual soil tent --- pro encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors arc important in implementing your waste utilization plan in order to maximize the fertilizer value of !he waste and to ensure that it is applied in an environmentally safe mEnner. Alwayv apply waste based on the nvedg of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 5oil typeo arc important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 ton, per acre per year. Do not apply w&ste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions shou14 also be considered to avoid drift and downwind odor problems. To maximize thv value of nutrients for crop production and to reduce the potential for pollution, the waote should be applicd to a growing wrop or not more than 30 days prior to planting. Injecting the waste or dinking will conserve nutrients and reduce odor prob3ems. The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements may be more or less based on the waste analysi!:-; report from your waste management facility. The design of your waste management facility is based on the f o13 owing - Amount Of Waste Produced Per Year: ---------------------------------- 2010 vnims2v X 7.3 tono waste/animA/yr= 14693 tons total waste Paqc ? Amount of Plant Available Nitrogen Produced Pcr Year: - ---- ---- -------- --------------------- ------ -------- --- - 2000 animals x 6.50 lbs. N/animal/year 13000 lbs./yr Available N Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner, Your facility is designed for 180 days of O\A storage. Therefore, it will need to be pumped every 6 2- months. Tract N o Field Soil N o Type Crop Code _s !(7.re Yie3d Lbo. N Acres -s. N Month to Per Ac. U s-- e d A p p I y - - - - - - - - - - - - - - - 2929 10 BnB 6 7 Tons 400 4.0 1600 MAR-AUG 2929 9 BnB 6 7 Tons 400 3?.0 7600 MAR-AUG 2929 8 BnB 6 7 ions 400 19.6 7842 MAR-AUG 2929 7 BnE: 6 7 Ton, 400, 3.5 1400 MAR-AUG 2929 6 BnB 6 7 Tons AGO 5.0 2000 MAR-AUG CIA Total 0204AO 0 G Availab3e Nitrog!iei7i7ll� 0 (4 0 0 C' Surplus Or Deficit J7440 Crop codes: I=Cereal grain; 2=Corn; 3=Fescue; 4=Range Gr. Bermuda &=Control Grazed Bermuda; 6=Hayland Bermuda Nhrrative of Operation: ----------------------- 41V Za- lie Zoe - eT A0 4--1 eeA Call the Soil and Water Conservation District Office after you receive waste analysis report to obtbin the amount per acre to apply and the irrigation application rate prior to applying vacte. Prepared by: Concurred in by: fA %I 4�Z�_ ".- _11 N a me Ta t e Producer (Copy to producer and copy to case file) if-M-19 Z__ D a t e Date - A .:-. 06:1, 1 f-A L, war p Ali� EVZ - , 1% me �JW 16' r'm. ee 4z. 49 4e gr li. wll- Nk, it NRCS WASTE UTILIZATION PLAN SPECIFICATIONS I . Animal waste shall not reach surface waters of the state by r=off, drift. nianniade conveyances, direct application, or direct discharge during operatioa or land application. Any discharge of waste which reaches surface water is prohibited- 2. There must be documentation in the design folder that the producer either o%%,ti,; or has a notarized am -cement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, helshe shall provide a copy of a notarized agreement with a landovmerwho is within a reasonable i i prox=ty, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization P [an when diere is a change in the operai Eon, increase in the i number of animals, method of utilizatiori, or available land. 3. Animal wastm shall be applied to m=t, but not exceed, the Nitrogen needs, for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of iiianacenient, unless there are regulations that C - restrict the rate of apptication for other nutrients. Actual yields 1110V be Ll.s,:d in lieu uf realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 3 tons but less than 10 tons per acrea per year providing graz" filter strips are installed where runoff leaves the field. (See FOTG Standard 3 93 -Filter Strip,,) 5. Odors can be reduced by injecting the waste or disking after waste application. WISZC 111OLLId not be applied when there is danger of drift L-cm the irrigation field. 6. When animal waste is to be applied an acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, thewa-ste may be broadcast provided the application does not occure during a season prone to flooding. (Scc "Wheather and Cliniate in North Carolina" for guidaace.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rare such that ruroff does aot occure off -site or to surface waters and in a method which does not cause drift froril dICSiCe dUl-ilIC Dl)J)1iCa(iOn. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when thesurtfhc�- is fi�ozcn. 9. Animal waste should be applied on actively growing crops in such a niaruier that the crop is not covered with waste to depth that would prohibit growth. The potential for salt daninac fi-tini aninial waste shoUtd also be considered. 10, Waste nutrients shall not be applied in fall or winter for spring plantcd crups on sriiL, wich a high potential for leaching. Waste nutrient loading rates on these soils should be lield to a mininitim ard a susta�le %vinter cover crop plamed to take up r-cleased nutrients. Waste shall not be applie-d more thon 30 days 116or to planting of a crop or foraps breaking dormancy. 11. Any new swine facilitv sited on or after Octobe.- - !'�`5 slia'; zompty I the folloNviria: The outtr perimeter Of the land area onto wlLh waste is applied from a la-. a COL11, oCa swine farni shall beat least 50 feet from any residential property boundary and from any stream or river wl- ' ::- dian an irrigation ditch or canal. Animal waste other than s,.vine waste from facilities siteu, till or after -r 1, 1995, shall not be applied closcr than 25 feet to surface water- This distance may be r-.Juced fur %vater, tli� .re not perenniai provided adequate vegetative filter strips are present (See Smiad'-:-d 393 - Filrc�- - ': 1, NRCS WASTE UTILIZATION PLAIN SPECIFICATIONS (C0N1TR,TLTD) 12. Animal waste shall not be applied closer than 100 feet from Nvei Is. 13. Animal waste shall not be applied closer than 200 feet of dwellings orlier than those o%�,-ned by landowner 14. Waste shall be applied in a manner not to reach other propery and public riuli(-of-ways. 15. Animal waste shall not be discharged into sur'Aace waters, dr-aixia-ewivs or wetlands by a discharge or by over - spraying. Animal waste maybe applied to prior converted cropland provided it has been approved as a land applications site by a *techaical sp=ialist". Animal waste applied oil grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities. showeni. toilers. sinks, etc., sliall not be discharged into the animal waste management Tystem. 17. A protective cover of appropriate vegetationuill be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetatiun. Ve2etation such as trees, shrubs, and other woo4 species, etc. are limited to areas where COLISiderdd appropriate. Lagoon areas should be ke,o t mowed aj:d accessible. Lagoon berms and structures slit luld be i nsp�xted regul arty for evidence of erosion, lc�kage, or discharge. 18, If animal production at the facility is terminated, the owner is respot-usible for obtaining ant'. implementing a "closure plan" which will elit-ninate the possibility of an illegal discharge, 110111ttit'll and erO.Ii011' 19. Waste handlinz stuctures, piping. pumps, reels, etc., should be inspected on a regular basis to prevent break -downs, leaks, and spills. A regular maintenance checklist should be kept till sik:. 20. Animal waste can be used in a rotation that includes vegetalbles and nther erups for direct human corsumption. However, if animal waste is used on crops for direct human consumplitin it --hould only he applied preplant with no further applications of animal waste during the crop season. 21. Highly visFole permanenet maricers shall be installed to mark the cup and broavin elevations of the temporary storage (puznpingvolurne) of all waste treatment lagoons. Pump i n2 shall be managed to maintain the liquid level between the marke-s. A marker will be required to mark the maxillILLill Stt)L".lQd VOlume Cor waste ;torage ponds. 1 22. Soil cests shall be made every year, and a liquidwaste analy.,is sliall be caken within 60 days of application cons; s tent with waste utiliza�on plan. Poultry litter shall b'e tested prior to -,:pphc3(iuti. St i i I and waste analysis r=ords shall be kept for five years. Dead animals will be disposed cf in a manmer rhat niects NC N�-ALI.16011s. I EMERGENCY ACTION PLAN PHONE N7AI IBERS DWQ qt0-3'3f---3700 E'.IvfERGFLN;CY MANIIAGE14ENT SYSTEM 911 SWCD NIRCS - -11 - aldn his plan,;;,U be implemented in the event that wastesftrn your operation are le & over-2owin& or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not hzppen. This pl?.n 5hQjj1d be post:d in im gccgs�ible location-foL a emplove--* at the faaim The fbtlowuig are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problerns are listed below. A- Lagoon overflow —possible solutions are: a- Add soil to be-m to increase elevation ofdam. b. Pump waste to fields at an acceptable rate. c, Stop a1l flows to the lagoon urnmediately. d. CaU a purnping contractor. e. Make sure no sui7f6-c-- water is enterinc, laaoon. B. RunoE 57om waste- application field -actions include: a. 1=,, ediately stop waste application- b. Create a temporzzy divers.on to contain waste. C. Incorporate was' te to reduce runoff. d. Evaluate and eUrnL-iate the rerson(s) that caused the runoff. e. Evaluate the appEcation rates for the fields where runoff occurred. C. &orn the waste pipes and sprink-lers-action include: a. Stop recycle pump. b. Stop imption pum p. c. Close valves to eliminate further discharge. d. Rep& all ImIcs prior to restas-zin.g pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irnigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakaae fi7om base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small weU or ditch to catch all seepage, put in a submersible pump, and pump back to lacyoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the,e:ctent of the spill and -note any obvious dama(ges. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage rioted, such as employee. injur-j, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f Could a future rain event cause the spill to r.-ach surface waters? g- Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a- During normal business hours, call your DWQ (Division o f Water Quality) reZional office; Phone 4; 7'�- ter hours, emergency number:'!/ 5-' )23-.5 Af _�4�2 . Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number 911. c. Insiruct EMS to contact local Health Department. d. Contact , CES, phone number 4�'// f ­�i/, -:� i42 , local SWCD office phone number and local N-RC S office for adviceltechnical assistance phone number 4. If none of the above works, call 911 or the Sheriff s Department and explain your problem to them and ask that person to contact the proper agencies 'for you. 5. Contact the cont7-ctor of your choice to beg�n repair of problem to minimize off -site damage_ a- Cor,—Lact= Name: b. Contractors Address: c. Cont: ac ors Phone: 6, Contact the technical specialist, who certilHed the lagoon CNRCS, Cons-,ilting Engineer, etc.) a. Name: U I I-) 'S G ru, b. Phone: & — / 9Z-- e) C� 16 t, tE�-5 0 3 7. Lrnplement procedures as advised by DWQ and techruical assistance agencies to rectify the damage, repair the systern, and reassess the wastee manacrement plan to ke-p problems with release of was-tes from happening again. Nlortalit Mannounlent Nlethods Y !3 (ClIC-1k. Which MCLhod(s) arc beill-_.! hT1plCMC11LCd) Durial dirce fect bencath the surface of [lie ground within 2-1 liou,-.q after knowicdcc of the death. The burial IIIUSL be at least 300 feet from any flowinL- stream o�public bodv of W.lLcr. Rcndcin2 at a rcidcrim, plant licensed unde.- G.S. 106-163.7 C1 Complete hicincration 0 In dic casc of dcad poultry only. placing in a disposal pic of a size and'design approved by 1.11c Dcpartmc�if of AL'Nicullurc Anv method which in the professional opinion of the State Vetc.rinarian would make possible the salvaze of -part of a dead animal's valuc without cridanac.-ing human or aninial hCaldi. (Writicri approval of the Statc Vcte.-inarian must be auachcd) Insect Control Checklist for Animal Operations .Sullrct� C1111st: I �G I S —1t I F, I I —I r1l", I "I I Is C C I N Site spreirit. Pradicus Liquill sys(ems Flin'll Guller:; Accuintilalion orsolids 0 Hilslivs1ein is designed 'ald Uj)Cl.;l1t:11 sufficiellily In (Cillim; "ICC11111LILOC(I sulitls [roill glitters as desigiled. C1 Renlove bridgillt; Oracclollulalud solids ili Lagntillsalld Pils C1.11sivil sofidg M.1inWill h1j;O011S. SCLIH111; b-115ilkS.11111 pils whcre licsi breeding is;ipparent it) ininiodze ike unisling ofsolids Ilia depilt ohio iaort; 1han 6 - 9 itiches over inore 1han 30% of stirface. EXC'n.s.iVe Vcuclilfive Decayint; vegetalitill _V), MaillUliLl VCgC1;l1iVL; C.01111'01 MMIC NWILS 01' lagoolis and (11her ill)[101111dolellis to I)L't:VL:Ill MX11111111;16011 01"dCC;lYi11[; VCLCULOVC 111,111Ur along ivalcr'5 udge on iny(niminical's perinw(ur. I p Swine Farm Waste Management Odor Control Checklist .S13111-CC C41115C 11hil's [a h1lilinlize 011411. Sile Spccific I , rac I iccs Fal 11INlead S%Yil%C pluduclioll Vegelalive or wooded buffets; Recomillelided best mallagell,will practices; Gondjudgiumit and common sense Aiiiimil 110dy surfaces Dirly mamire-comed animals Dry 11001-S 1; 1001- �1111'.-ILCS Wul 1l1;1lml-u-L:(lVt:j.Cd Mims Slolled 11nors; Wa[CrCI'S IfiCaNd over Mulled I'loors; I-] Fecders at iiito, emi orsoiiti iloors; r), Scrape munure buildup from floors; G Underfloor vulililion ror drying N1.11111re collection plis ihilic; i"MIUC111 III',IllllL'c rumovai by fillSll, Ili( Mdlal-gC, olicrollial decollipusilioll or scrape; n- Undeffloor VC111ildlitHl VC1161.11ioll c"11mill 1,4111s - Volillilu gascs; Fall ill aill ICIMUCC; Dust Efficielli ail. illovellicill 111dour silt [;Ices 0 DIM Wasildown belween groups ofanimals; n Feel] addifivus; n- Feeder covers; Vecd delivery down5j)(1111 extentlel's ill 1'euder COVerS F111511 I'mLs Agilalion of recycled lagoon n- i,,iiisi, im& covers; filloid %VllilL: lanks are filling 1-1 Extend 1-111 lilies Io 11car W1141111 111"1,1111�s Ivith veills Hush alleys 0 Agii.-dion doring wasimmur 171 (Jodurfluor lliish %vilh underfloor vewilminii cmivcyallce Vil lechagge jluilll� 6 Agilaiiiin ofrecycled hipon X EXIC1111 MC11,11 gC I ilICS 11) 110;11- IMM1111 OfIlilS liquid while phs art: 1-111631; %vith ailli-sipholl vullis I INA111111. a Agifalion doriiig stimp imik Sllllll) 13111L Covers filling .11111 drawdowl) (jillsitit; jjF;ljlj clilleciioli - A gilaiion during wasinyMer M Box Covers MJ1111diffli 11OXCS C011veyalict; AMOC - I-It'vellibuf 11, 1996; Pap 3 Source Collie 11MI's 10 Minimize 011ol. Site Specific Praclices 1-11d of drainpipes at a Agitafion during wastmaler Exlend discharge J)Dillt OFI)il)CS 111WE1110111 lagooll Conveyance lagoon liquid level LRUO011 SUI-filCO 0 Volillile gas emissions; Proper lagoon liquid capacity; 9 Biologicai Illixilig; Correct lagoon slarhip procethircs; Mlitinjum mirfacc area-tolvolo me ralio; Minimum agitition when,1111111ping; El MCChallical Deradoll; f."I Proven biological addifives h6ption sprinkler a I ligh pressure agilatioll; Irriple on dry days willi fitile or no Nvind; 11OLLICS 0 Wind drill Widnium recommentled olicrating pressure; Pump intake ncar lagoon liquid surfice; 11 1,11111P from secolld-mage lagooll %1111-age i;111k, or Imsill Pailial microbial decomposilimi; n I loilom or midlevel loado:118., mit I -lice Mixing While filling; 0 Tan� covers; m Agiialion when empiying 0 Basin surface mals of solids; C1 Proveii biological addilives or oxidaws Suilling lm�ill sulfilue 0 J'allial microbial decomposilioll; C1 Exiend drainpipe oullcts untlerucalli litloid • Mixilig while Filling; level; • Agitation when emplyiog El Remove sculed solids regularly Mimurc, shirry lit- sludge Agitalimi when spicading; 0 Soil injection orshirry/sludgn; Silt cader ow icts Volalile gas clilissiolls C] Wash'residual Immure from spreader after use; C1 Proven biological mldiiivus or oxidaws Uncovered matillre, VoLaCLACIllissions while 0 Soil injection 01"SlIllry/sludges flimry or shidge mi liuld (frying n Soil incorporalion %vilhin,19 lirs.; mli f.-Ices n Sprcud ill Olin unirorm layers for rupid drying; n Deatl imilliats Carcass decomposition Proper disposilion ul"carcasscs Dcall imilli'll diillosal Carcass (1ccomposilioll E) Complete covering of' Carcasses ill blidal pils; pils 0 Prol)vr 1OC.I[iO1l/COlIS1F1IC1iOlI (II'diSlIOSill j)i1S I I R; i I) k:l il 10 IS Illutimpluic coillbuslioll n �ccmllhlry st.-ICL hill-Iters AMOC - November 11. 1996, - Vage,l Cause DIVII's 10 millimize 041411. sile specific Pradicts Smading mila around ImproilCr draimige; Gratle and 1.11HIM11W SOCII IIIA WillUdlikilIS I tit: i I i I icl microiiiai Ejecom po5ii im, or away from 111cilifics orgallic Manure iracked I)II10 Poorly mainwhicd acccss roads Farm access road Illailitellalice publit: toads 1,10111 17.11-111 Addifional Information : Available From : S%vint: Manure Managenical ; 0200 RuIc/lIMP Pack-ul NCSU' C1111111Y I..'XICIlsioll Celliel. swille Production Farm 1101cillial Odor Sources and Renictfics ; E DAE Fact Shed NCSIJ - BAI-.' Swine Production Facifily Mallure Mamigmacni; Pit Rullarge - Lagoon Trualment ; FDAH. 128-88 NCSt I - 11AF Sivinu Production Facility Manure Management: Underfluor Flush - Lagoon Trealmelli ; I'BAI'1' 129-03 NCSU - IMF Lapoll DC!,igil alld htallagellicul for Livestock Manure'rrealment and Sturage -, EMAE 103-133 NCS1 I - I I A I -. Cillibriflioll or Mallill-C M111 WaSlOvaler Applicalion Eclililmicul. ; EDAF Fad Slice( NCSIJ - I I A F Cautculling Otlors fiom S%viac Buildings ; 11111-33 NCSIJ - swille EXIC11sion Environmental Asswance Vrogram ; N1111C Maimal NC VmL 1'ruthicers Assoc Opfions I'Ur hlanughig Odor -, a repail (roil] Llic Swille Odor Task Force NCSIJ Agri Cminnimicaflons Nuisance Concerns iti Animal Manure Managenical: Otlors and Flies '. PRO 107, 1995 Cmiferunce Procevdiligs 11111-ida Cooperalive EXIC11sioll AN.I(if.'- Novem1wr 11. 1996. l';il;u .5 Nlortality Nlanagement Mctho& (Check Which method(s) arc bein-t., iml)icmcnLcd) D Burial three fccct bericath [lie surface of tllc ground within 24 hours aftcr knowledtc of the death. The burial must be at Ceast 300 fect from any flo�vlf)2 strcani or public body of water. Rcndc.�n2 at, a rcidcr4;i,2 plan[ licensed undc.- G.S. 106-168.7 C) Completc incincration 0 In [tic casc of dead poultry onlV. piacing in a disposal pit of a size and-dcsip approved by the Department of A!'!ricultur-c Any method which in dic professional opinion of the State Veterinarian would makc possible tile salvage of -part of a dead animal's value Without cndanzc.-in!Z liuman or aninial. health. (Written approval of the Scatc Vctc.-inarian must be attaclicd) Insect Control Checklist foi- Animal Operations S11411,CC C1111se INFPS 14) Conlrol 111yerls Slircifiv. Practiucs Uquid SYSIC1115 Flodi Guliefs Accumulation of solids 0 Flush sysicill is desiG111A alid 01)CI-ilied Sk](1116C1111Y to SAMOVC ;1CCk11L111h11Cd SOHLIS fi-0111 gullers as designed. Cl Humovu bridgiiij; of accutnuhled solids iii disc.harge Lagotow; Wid PiLS 6 Crusted Solids Wilitailt lagoons, suilling basins and pils where pesi brueding is app-arum to ininindxc the crusling ofsolids to a dq)(h of no inorc than 6 - H inchus over nime. dian 30% or surrilue. cxct:�Sivc VCj;V.1.11ivC o Mclaying vecclatioll Maintain vegetaliv,C COMI-01 along il.11ILS of" ;I owill JiLgOollS and othcr hnpouodiucais to jimvent i1CCILD1111'.16011 ordecaying vcgetiaive inaiier ;110111; NUM"S C11j;C oil i11111OUL111111CRI'S puimetur. Swine Farm Waste Management Odor Control Checklist suill-tu Calisc 1IMPS III Millinlizi: 011111. Silt Specific Pcaclicni swille production VegcIalivo or wooded biffl'as; l(ecommendcd best mamicemeja prauices; Good judgiumit and common seme Aitimul body surfaces 0 Dirty manurc-comed animals K Dry 11001.5 1111411. �111 fi-lues 0 Wd tummi-c-covered floors 0( Slollt:tl lloors; Walerers 16CIltCdoversiolictl floors; C1 Feeders al high end ofsolid lloDrs; G( Scrapc manure buildup from floors; L-1 uadcrnoor venfilal ion for drying N1,111111-C Collection pils 4 thilic; g Ffe(plat Imulure removal by flush. pit recharge, & 11.111hil mictollial decomprishion or scrape-, 13- Undalloor ventilalion Vt—mi i 1.1-1 i till t:\11.11151 hills - Vl)l.11ilL: pses; 0 Fall Dust 151!� I- fficicill air Illovelliellt 1111itigir sill faces s Dust V Waslidowil betmell grollps () 1".111 im ills; 11 VCed addilives; 17-3 Feeder Covers; Feed delivery downspout exictider!i it) Feeder COvers I'llish ImILS 0 Agiiaiiva orrecycica iagaoi, L-1 Fhish Wilk covers; li(Illill %V1100 I.-IllLs aru lillilig n- i ".xienti rill iines I(, near imuou, onimi.s %viii, allfi-sillholl vems I'llish alleys & Agiimiun duriiiG %vastewatur Cl Undalloor I'llish willi lintlel-I'lool. vellfilatioll conveyance llil lCClIml!C pilillis 0 Agilation rit'recycled higoon I-XIC1141 I,L:Cll;ll,gc lilies io Ileal, holloill Ill' pils liquid While pils art: lillilig with .11111-sipliml VC1115 1. 1 U11111m, 0 Agilalimi dariiig stimp Imik CI Stimp Imik covers filliligmid drilmlown 0111sidt; tlriiiii collcuion - Agitalion ilurinj; wasinviticr 6. iin covers 01, juliction buxes Collveyalict: A NIOC - Movumlier 11, 1996, Page 3 u Source cause BMI's to Minimizi: Odjar- Site Specific Praclices End of draitipipes a[ 0 Agitation during wasimiler Extend discharge point of pipes kinderneallk lagooll conveyance lagooit liquid level Lagoon surfaces a Volaille gas C1111issiolls; Proper lagoon liquid capacily; a Biological mixing: Correct lagoon slarlup procedtires; Minimum surface area-10-VOILI 111C ratio; Minimum agitation when.pulliping; El Mcchanical neration; h6gation I ligh presswe a 111)ZLIO Mod (11-ift n Proven biological additivos Irrigate oil dry days willi little or no whid; Minimum recommended operating pressurv; 9( Pump intake near lagoon liqiiid siii-Face; L1 I'llillp from second -stage lagooll Stutar,c wak or basin 0 Partial microbial decillsillosilioll; n Bottom or midievel loading; sufface 0 Mixing While filliog; L-1 Tank covers; a Agitation wlicii cimptying Cl Busin surface niats of solids; M Proven biological addifives or oxidaws ScIding basin Surface 0 Partial microbial decomposilion; 0 Emend drainpipe oullcis underneath liquid a Mixing While 11111111g; level; a Agitafion whea cmpiying Manure, shirry or sludge a Agitation wheit spreading; !.pieadcr oullcis a V0101ilc gas clilissiO115 0 Remove scilled solids regularly Cl Soil injeciion orslurry/sludges, 0 Wash residuai manure from spreader after use; rl Proven biological addilives or oxidanis Uncovered 111,11)III-C, While 0 Soil injection 01,511111-y/shidges still- ry or sludge till field drying 0 Soil incorporalion within 18 lirs.; El Spread ill 11iiii uniform layers. For rapid drying; EI Proven biological addiflves or oxid;mis Carcass decomposifloti Proper disposition of carcasses Dead allimal di5j)(Isai Carcass decomposilioll a colliplele Covering 01, carcas,%Us ill burial pils., pits El Proper locatioll/constructioll of,disposal pils 111611CI MOVS 111collipluic cullibustioll r] Suenotlary stack bunters AMOC - Novcmbur 11. 1996. Page 4 Sum-cf: Calm HMPS to Minimize Odor Site SlIccific Pratfices Standing mjicr around a Improper drainagc; Gradc and landscape such 1hal wawr th'ains b6lilicl a microbim dcconwosiiion or away fi-0111 facilities orgattic maller Manurc irack-Cd unio 0 Poorly maiwained access roads Fann access road maijilenance. 1111blit: FOAS 1110111 N1111 Additional Information : Available I-rom : S%Yijic Manure Mimagement ; 0200 RuIcAIMP Packet NCSi 1. Cullwy HNIL:115ioll Cculer Swine Prodticlioa Farm Potential Odor Sources and Remedies ; 1111A E NCL Sheel NCSU - BAF' Swinc ilmduclion I-acifily Manure Management: Ilft Recliarge - Lagoun Treauncal ; FDAE- 128-88 NC.S1 I - BA F Swine 11roductinn Facility Manure Managemew. Underfloor Hush - Lagoon 'I's-calmuni ; 131-11AE., 129-88 NCS1 I - BAH Lagooll Du5iglk and Nlimagenwill 1'()r Liveslack Manure'rrea(metil and Storage ; EMAIL' 103-83 NCSH - 11A H. CIMMIli011 Or MU11LIrC U1111 Wasinvaler Applicalion Equipmunt ; TMAE Vact SlIvel NC.S1J - BAE' C0111FOW111; OLIMS h9111 SWift BllildillgS ; 11111-33 NCSU - Swilic Exiellsion Eiivirommenial Assmancc Program ; NPPC Manual NC I'mk Producers Assoc Optimis for Managiae. Odor; a rep-ml from the Swine Odor Task Force NCS(J Agri Conummicalimis hiisauct: Concums in Animal Manure Management Odors and Flies; PRO107, 1995 Conferuce Ilrucculings Florida ('111111crative Exicusion Ak,$()(; - 144evembur 11. 1996. Pagu 5 _��M ANINIAL WASTE MA-NAGEINIENT PLAN CERTMCATION FOR EXISTING YEEDLOTS Please return the completed form to the Division of Eavirownental NLanagement at the addr q ; e TE Q_ gh _tQF I reverse side of this form. R U I VED UAUTY SECrolv Name of farm (Please print) Brown's of Carolina, Inc. Farm # 12 Mailinc, Address: P.O. Box 487 Warsaw, NC 28398 PhoneNo.: (910) County (of farm): Farm location: Latitude and Longitude: Z�0 5-6, -�gl a/" 53-` (required). Also, please atach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.) : __ _ _ Design capacity (number of animals) : 20rV .50a) rlbeem) -/,Z) Average size of operation (12 month population avg.): �;,aoo -57d-&) Averace acreao-e needed for land application of waste (acr es Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005,' 1 certify that the existing animal waste management system for the farm named ZD C� above has an animal wa-ste manaaement plan that meets the operation and maintenance standards and specifications of the Division of Environmental Manag ,ement and the USDA - Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001 - .0005. The following elements and their corresponding minimum criteria have been verified by me or other de-slornate-d technical specialists and are included in �he plan as applicable: rnirdmum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of poUutants ftom stormwater runoff events less severe than the 25 - year, 24 - hour storm. When checked, see reverse side of form for conditions/exceptions. Name of Technical Specialist (Please Print): jimy ]j - yjn� ,nn Affiliation (Agency): Brown's of Carolina, Tric Address; (Wncy):- P-n- BcIX 4,q7, W;Ml . �7 28308 —PhoneNo.: (910) '293-1600 Signature: --)- - /,g, I I- =p )tA Date: OwnerfManagrer Agreement J-5 (we) understand the operation and maintcnance procedures established in the approved animal waste manag .,ement plan for the farm named above and will implement these procedures. I (we) know that any -xpansion to the existing design capacity of the waste treatment and storage system or construction of new .acilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste ..om this system to surface waters of the state either directly through a man-made conveyance or through -unoff from a storm event less severe that the 25-year, 24-hour st orm. The approved plan will be filed at the .arm and at the office of the local Soil and Water Conservation District. Name of Land )ignature:_ 'iame of Ma k Signature: Owner (Please Print): Aeowvs or 6Wtl*X� lAle- Date: M owner ate: ---? — Note: A change in land ownership requiz= notification or a. new ocrtification (if the approved plan is chan.ged) within 60 days of a title mansfer. ),./' Ao\ DEM USE ONLY: ACE# 15 9) a -7� �- All statements checked apply to this certificat.ion: V1 Tlie installed irrigation system has not been evaluated concerning nozzle size, spray pattern, spacing, . pump size, pipe size, etc- It is the responsibility of the producer to operate the system with the proper cornponents and to supply the required mairite=oe to assure that no =off occurs. The producer is encoux-aged to have an irrigation specialist, possibly the dealer where the system was purchased, prepare an operation and maintenance plan for the irrigation system so that the product knows how to operate the equipment to mee the nori-discharge requirements- V/ The wastta maringement plan for this operation is based upon yields higher than what is now recommended by NRCS; however, these yields are obtain, le under high levels of managemerrL This increase in projected yields is nwessary since the NRCS plan prepared for this operation at the time of construction was based upon these higher yields and the produc4!r followed NRCS guidelines when building this operation. Be,cause of limited acres for land application, and because the origi� NRCS wast,-- utilization plan did not require additional acres for buffers and irrigation inefficiency, it may be nec�y for the producer to operate half sprinklers, on solid set systems, along field edges and ditches. Also for travelin- irrigation systems, a pull directly adjacent to the ditch with only a 180 degree pumping radius may be needed to irTilcyate the entire field. Extreme caution should be exercised when applying waste close to ditches and we-daads to avoid any discharge. 4662b��C- Z_ an'-p - 2-s- , /-'/'-Z"0 - 29g&-vs- A,6at- iOWD J) I/C 7-5 CERTUICATION FOR EXISTING FEEDLOTS INSTRUCTIONS FOR CERTIFICATION OF APPROVED ANIMAL WASTE MANAGEMENT PLANS FOR E)GSTING ANIMAL WASTE MANAGEMENT SY=MS SERVING FEEDLOTS REQUUZEMENTSIPURPOSE In order to be deemed permitted by the Division of Environmental Management (DEM), the owner of any existin—nimg] waste mana,gemeat syst-em constructed and operational before January 1, 1994 w�dch is designed to serve greater than or equal to the animal populatious listed below is required to submit a signed certification form to DEM before January 1, 1-998. Pasture operations are exempt from the requirement to be certified. 100 head of cattle 75 homes 250 swine 1,000 sheep 30,000 birds with a liquid waste system The certification must be signed by the owner of the feedlot (and- mA ager if different from the owner) aad by any technical. spmialist designated by the Soil and Water Conseervation. Commission purw-tant to 15A NCAC 6F .0001-.0005- The technical specialist must verify that all applicable operation and maintenance standards and specifications can be met. Existing systems are not required to =ftt design azd construction standards and specifications. Although the acbml number of animals oa the facility mayvaxy from time to time, the design capacity of the waste handLing system should be used to determine if a fann is subloct to the certification requirement. For example, if the waste system for a feedlot is designed to handle 300 hogs but the average population will be 200 hogs, then the waste mamagement sysmai requires a certification. Z� 4P 0 This certification is required by regulations governing animal waste management systems adopted by the Environmental Management Commission (E?YfC) on December 10, 1992 (Title 15A NCAC 2H .0217). CERTIFICATION FOPNf On the reverse side of this page is the certific.%tion form which must be submitted to DEM before January 1, 1998. Assistance in completing the form can be obtained from one of the local agricultural ageacies such as the Soil and Water Conservation District, the USDA -Soil Conservation Service, or the N.C.. Cooperative Extension Service. The Completed form should be sent to: Department of Environment, Health and Natural Resources Division of Environmental Nfanagernent Water Quality Section, Plarming Branch P.O. Box 29535 Raleigh, INC 27626-0.535 d I REGISTRATION FORM FOR ANiMAL FEEDLOT OPERATIOO� Department of Environment� Health and Natural Res ot-IrcesDEC 1993 Division of Environmental Management Water QUality Section AVA TER QUALITy 9 Brancr. if the animal waste management system tor your teedlot ope designed to serve m6ke than or eqUal to 100 head of catt horsesi 250 swine, 1t000 sheept or 30,000 birds that are served by a liquid waste system, then this form must be filled out and mailed by December 31, 1993 pursuant to 15A NCAC 2H.0217(c) in order to be deemed permitted by DEM. Please print clearlyL Farm Name: Rorr%co'-I-s " �' "/— " � v .1 111'e'-7 Mailing Address! County: Owner(s) Name! r 0 C.,j L) -S Manager(s) Name: Lessee Name: Farm Location (Be as specific as possiblei road names, direction, milepost# etc.)! A rL -" & A N 0 X -�' n 14- C- Latitude/Longitude if known: Design capacity of animal Waste management system (Number and type of confined animal(s)): a;Qca :sf> X'�5 ra-j--j!) aw jR t �G Average animal population on the farm (NUn)ber an type of animal (s) raised) :100 'elf- ASCS Tract No.!' Year Production Began! Type of Waste Management System Used: Acres Available for Land Applicati n of Waste: 7Z Owner (s) Signature (s) Zef DATE: DATE: State of North Carolina IT4 Department of Environment, I" k. 0 Health and Natural Resources James B. Hunt, Jr_ Governor Jonathan B. Howes, Secretary --------------------- ------- IDF-=H"F;Z November 12, 1996 Brown's of Carolina Inc Farm #12 PO Box 487 Warsaw NC 28398 SUBJECT: Operator In Charge Designation Facility: Brown's of Carolina Farm# 12 Facility ID#: 31-401 Duplin County Dear Farm Owner: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office - Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at gign33-0026. Sincejrely, A - Preston Howard, Jr., ector Division of Water Quality Enclosure cc: Wilmington Regional Office Water Quality Files P.O. Box 27687, FAX 919-715-3060 C An Equal Opportunity/Affirmative Action Employer AW Raleigh, North Carolina 27611-7687 N'M Voice 919-715-4 100 50% recYcled/ 10% post -consumer paper