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310375_HISTORICAL_20171231
Murphy -Brown LLc May 7, 2014 NCDENR, DWR Wilmington Regional Office 127 Cardinal Drive Extension Wilmington, NC 28405 Subject: Burial Site Map for Farm 2704 & 2706; Fac. No.: 31-375 Duplin County PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax:910-293-3138 ECEIVE MAY D 8 2014 BY. Enclosed please find a copy of the map of the burial site for the above -mentioned facility where during September — October 2013, 1862 nursery and 15 sows were buried in 2704 Dead Hole A in accordance with the facility's CAWMP and the NCDA&CS Veterinary Division's Statutes and regulations. This was due to above normal mortality at this facility. Please place in the appropriate isles. If you have any questions regarding this matter, please do not hesitate to call me at (910) 293-3434 ext. 5363. Sincerely, Kevin Weston, CID Environmental Compliance Cc: Murphy -Brown, LLC Files 09 y;dle,C], xen) 8 a[oH PeE�(] 90LZ `4'LZWHVJ V9096 w , n c4 (.,89 41 G xe V`9.10H Pea© 90LZ r' 89 �ldaa xeW} 9-@IQH PeGG bdLZ i 1 ' z 9 4;da❑ xeW) V 9I0H Peat �OLZ NV�]M% t Michael F_ Easley, Governor William G. Moss Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of water Quality July 1, 2007 REC�jvED Murphy -Brown, LLC 2704 & 2706 JUN 2 6 2007 PO Box 856 Warsaw, NC 28398 $ ; Subject: Certificate of Coverage No, AWS310375 2704 & 2706 Animal Waste Management System Duplin County Dear Murphy -Brown, LLC: In accordance with your application received on 11-Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the 2704 & 2706, located in Duplin County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 3600 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition M.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting_ Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www,ncwaterquality.org Location: 2728 Capital Boulevard An Equal OpportunilylAffirmative Action Employer-50°% Recycled110°% Post Consumer Paper NoorrthCarolina Adturdlly Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray held. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to MRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-395-3900. if you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Duplin County Soil and Water Conservation District Wilmington Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS310375 WAil I C Lo I IL1 NPDES PERMIT RENEWAL - 2007 REGIONAL OFFICE - APS FARM NO: ❑ ASHEVILLE ❑ FAYETTEVILLE ❑ MOORESVILLE ❑ RALEIGH ❑ WAfHINGTON WILMINGTON ❑ WINfTON-SALEM =912om dgl jW ANIMAL FACILITY ANNUAL CERTIFICATION FORM (� Certificate of Coverage or Permit Number NCA231375 County Duplin Year 2003 Facility Name (as shown on Certificate of Coverage or Permit) 2704 & 2706 Operator in Charge for this Facility Bradley Herring Certification # 26545 Land application of animal waste as allowed by the above permit occurred during the past calendar year X Yes No. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I: Facility Information: I . Total number of application Fields [96 Pulls ❑ (please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): F-7/P-N/A Total Useable Acres approved in the CAVVMP 71.00 2. Total number of Fields Q�or Pulls . ❑ (please check the appropriate box) on which land application occurred during the year: F-3/P-N/A Total Acres on which waste was applied 54.10 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 9,113.90 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 24,435.00 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year ❑ tons ❑ or gallons (please check the appropriate box) RECEIVED 6. Annual average number of animals by type at this facility during the previous year: NIA Information provided by May 1, 2004 7.Largest and smallest number of animals by type at this facility at any one time during the pr6vtaus:)jcea(rrECT&i Cmviarce Ent Largest N/A Smallest NIA (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S. Facility's Integrator if applicable: VK Lscua TLLC_ Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during Eryes ❑ No the past calendar year. r �A 2.• The facility was operated in such a way that there was no direct runoff of waste from ErYes ❑ No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past [/Yes ❑ No calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during ❑ Yes WNo past calendar year. -7 I( 5I C 3 ) g/ 11410 3 Vo A` 5 S. There was no PAN application to any fields or crops at this facility greater than the Ib Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. ���� 6. All land application equipment was calibrated at least once during the past calendar year. as Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon was designed or reduce the lagoon's minimum treatment volume to Iess than the volume ❑ Yes ❑ No for which the Iagoon was designed. a *NIA Will be done and on file by April 24, 2004 S. A copy of the Annual Sludge Survey Form for this facility is attached to the Certification. ❑ Yes ❑ No *NIA Will be done and on file by April 24, 2004 9. Annual soils analysis were performed on each field receiving animal waste during the ❑ Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year?Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's 'Yes No permit during the past calendar year. i 12. All operations and maintenance requirements in the permit were complied with during ❑ Yes E'No the past calendar year or, in the case of a deviat on, prior authorization was received from the Division of Water Qualit� Pc Vcs `"" � -7/3a/o `���' P (I gIc3 13. Crops as specified in the CAWMP were maintained during the past calendar year on all g Yes ❑ No sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the pehnit and the CAWMP for this facility were 2(Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Title (type or print) Signature of Operator in Charge (if different from Permittee) zr Date .2 ?1 D Date ANIMAL FACILITY ANNUAL CERTIFICATION FORM AMENDMENT Year: 2003 Permit Number: NCA231375 County: Duplin Facility #: 31-375 Facility Name: 2704 & 2706 6. Annual average number of animals by type at this facility during the previous year: Wean — Feeder: Feeder — Finish: Farrow — Wean: 3,657 Farrow — Feeder: Boar Stud: Wean - Finish: Commercial Nursery_ Total Average: 3,657 Murphy -Brown, LLC Grower(s): Farm Name: 11 /29/2004 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 2704, 2706 ou Farrow to Wean 3600 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storane Structure- Anaerobic Storage Period: Application Method: >180 days Irrigation 31 P.O. Box 856 Warsaw, NC 28398 RECE'VEDI Aquifer A KO r°rn g� � APR 1 s 2009 Lagoon �I'VEIL APR 2 0 2009 The waste from your animal facility must be land applied at a specified rate to pri44. vow. of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that if is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same_ The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be ffwdble so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, fly, tons, etc.): CaWaste Produced rr Anima otai 3600 Farrow to Wean 3212 gal/yr 11,563,200 gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gawr Wean to Feeder 223 gallyr gaWr Feeder to Finish 988 gallyr gal(yr Total 11,563,200 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): capacity imN ftrogen Produced r Animal Total 3600 Farrow to Wean 5.4 IbsV 19,440 Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr IbsV Wean to Feeder 0.48 Ibstyr Ibs/yr Feeder to Finish 2.3 Ibslyr IbsV Tots 19,443 It>siyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 70.84 Total N Required 1st Year: 20837.5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 20,837.50 Total Nitrogen Produced by Farm: 19,440.00 Nitrogen Balance for Crops: (1,397.60) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 ��iRM®tum 3(a) of 8 This plan does not include commercial fertilizer_ The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N I bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Com - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N I acre L Small Grain - Hay 50 Ibs N I acre M Grain Sorghum 2.5 ibs N 1 cwt N Wheat 2.4 Ibs N 1 bushel O Soybean 4.0 ibs N / bushel P Pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, fiEter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The fallowing table describes the annual nitrogen accumulation rate per animal In the lagoon sludge Farm Specifications P !animal Farm Tota r 36M Farrow to Wean 0.84 3024 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3024 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 16120 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 50 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 120.96 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION; The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application far this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to property irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr " Inches_ 1A Blanton C 0.35 1r 1 B. Blanton C 0.35 1 1C Blanton C 0.35 1 1 D Blanton C 0.35 1 1 E Blanton C 0.35 1 1 F Blanton C 0.35 1 2A Autryville C 0.6 1 #REFI 2B Autryville C 0.6 1 2C Autryville C 0.6 1 2D Autryville C 0.6 1 2E Autryville C 0.6 1 2F Blanton C 0.35 1 2G Blanton C 0.35 1 2H Blanton C 0.35 1 21 Blanton C 0.35 1 10703 Sub1 Blanton C 0.36 1 Sub2 Blanton C 0.35 1 Optional Sub3 Autryville C 0.6 1 Optional Sutut Autryville C 0.6 1 6of8 Additional Comments: The acreage listed as subfieids on this plan is the balance of the total field acreage minus the wet acres for the plan. This acreage will be claimed when making application with an aerway machine. Subfields 3 and 4 are optional for this plan. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2704, 2706 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Uwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment andlor storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. lAve understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner. Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): XaveeZ 'Z9-0Signature: �1. Date Name of Technical Specialist: Affiliation: Address: Dawn Williamson Telephone: (910) 293-3434 t Signature: j I Z l "� 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass fitter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil Incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Uquid waste shalt be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not W applied closer than 25 feet to perennial waters. 12 13 14 15 16 Animal waste shall not be applied closer than 100 feet to wells. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of- ways. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to marls the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and altemative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years_ 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 Wettable Acres Determination Certification Name of Facility: CGI ,YA 5 s FAv-- .It 27n4 + Facility Number: 31 - 3 T5 Owner(s) Name: rtra S �,ot l� Fav�51 lAc Z�Phone No: Cra- l77 l Z - o Mailing Address: �e) f �j �5 �o C, 1,C- Zg 3 By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage_ A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: Owner Signature: Technical Specialist N Technical Specialist Si ri , � I' WI f A -&I v ,J Date: If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to: m. Attn: Sonya Avant 5 .01 Non -Discharge Compliance Unit '` Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 WADC — 7/99 a CAWMP WETTABLE ACRE COMPUTATIONAL WORKSHEET 1. Farm .Number krT & Z 10 2. Irrigation System Designation Existing 3. Irrigation System Hard -Hose Traveler 4. 1 Exterior Lanes I Interior Lanes 5. Wetted Diameter v 5O Total Length of Pull ll�} 6. Spacing '01--p COC) (As of wetted diameter) 7. Hydrant Layout: Single Hydrant ✓ Multiple Hydrant TOTAL WETTABLE ACRES Z z . Wettable Acre Computational Worksheet Completed by:,� Date: C00102070311 :w CAWMP WETTABLE ACRE C-OMPUTATIOUAL WORKSHEET 1. Farm Number �r7 2. Irrigation System Designation -Existincr 3. Irrigation System Hard --Hose _Traveler 4. j Exterior Lanes �^ I Interior Lanes 5. Wetted. Diameter �j� Total Length of Pull IVAR 6. Spacing Z (As of wetted diameter) 7. Hydrant Layout: Single Hydrant ✓ Multiple Hydrant LD I INT. EXT. AC.START AC. MIDDLE AC. STOP TOTAL AC. TABLE COL. 2, 9 �EQ 2G ✓ ,� A z�1(� �j( ,3l LL 171 2-, z CT70 (,U cam% l'e TOTAL WETTABLE ACRES , s Wettable Acre Computational Worksheet Completed by: Date: C00102070311 Landowner/Operator Nnme: Address: Telephone: TABLE I - Field Specifications IRRIGATION SYSTEM DESIGN PARAMETERS liL lrr,a ( -d Fjo -/ 70'4 4 276 G County: � ,q-,UpS��JJ -�)v d� T tl-) y16 C Date: P cN LAX UBIT D-I rlridt Numller Approximate Mnximum Usentddb`ize orm&2 (ncres) Soil Type Slope (%) Crop(s)() Maxlmum Application Itala3 (holir MaxlH*w1 Applirnllon perlrripallon C�,Ie3 (inches) Comments a 5� 5 , o 3 ,Z7 ab3 Z&c I l Sec attached atop. S � 4 2'1'otal field acreage minas required buffer areas, ' 111efcr to N. C. Irrigation Guide, Field Office Tecimical Guide, Section H G. Annual application must not exceed the agronomic rates ror llte soil und•crop used. `v C00102070433 NRCS, NC RUNE, 1996 TABLE 2 - Traveling Irrigation Gun Settings Model.. of Equipment. Field Nal Hydrant No' Application ticu'hr) TRAVEL LANE Width (III Length (11). EQUIPMENT SETTINGS NoWe OperatingOperating (inches) __Q Gun (psil @ Reel jpzl) Pattern" 'See attached map provided by the Field Office for field localion(s). 'Show separate entries for each hydrant location in each field. 'Use the following abbreviations for various arc patterns. F (full circle), TQ (gttee quarters), TT (two thirds), H (half circle), T (one third), Q (one quarter). May also use degree of arc in degrees. Irrio-'inn parameters USDA-NRCS tar 996 page-2 North Carotin ,,;; C' CAWMP HARD -HOSE TRAVELER FIELD DATA SHEET * 1. Make and model number f} Ag i g 7-37A 2. Hose length and hose inside di eter (ID) ioso ' 3.7 3. Gun make and model number 141 son I sa 4. Gun nozzle size inch, I.311 ring orifice, taper bore orifice. (May need to measure nozzle diameter.) 5. Hydrant spacing feet. Indicate whether uniform, random. Number of exterior hydrants . Number of interior hydrants *,X 6. Operating pressure at hose reel n 1 psi. ✓ observed at working gauge, provided by owner. 7. Gun wetted diameter 35 o feet. measured, ✓ based on gun chart. S. Gun pressure 60 psi. ✓ observed at working gauge, based on calculations (show calculations), determined from gun charts. **9. Supply line size 6" inch (from pump to last hydrant). * * 1 Q. Supply line length feet (maximum pumping distance). * * 11. Supply line type PVC, aluminum. * * 12. Pump make and model number C or pie, 11 13114 **13. Pump capacity, _33d gpm. * * 14. Engine make and model number �1.inm + .r s H 9S 9 - G , or * * 15. Electric motor horsepower and rpm hp rpm N-Qt—e: It is strongly recommended that operating pressure at the reel and gun wetted diameter be field determined. Locate each hydrant on a copy of the map. Indicate the start and stop of the sprinkler cart for each travel lane and show distance traveled. Also indicate the normal arc angle of the gun for each pull through a field. Show the location of the supply line. Irrigated acres will be determined by travel lane ** Optional data, furnish where possible. * * * Information furnished by Signature of Owner or Facility Representative Printed Name of Owner or Facility Representative Date and/or Date Signature of Technical Specialist Printed name of Technical Specialist `.: * * * Only the person or persons collecting the data should sign the data sheet. C001tr7160008 1 1 I t 5 yr' }� C�•„r'� 91 4 ' � ...__ qp _� F ••,4 .` t,� yr Qz5` '��1 r't' r � t � stir '+ •:,;... _,,,r..,.F�+ � p.• !'[�,1 Yht ti . ' . p , � - a. LtAr , 1 !'S�, u'"r=F i , f'��`''� �� ,•�,t pa ii'd�� , � . .. , r.. � * 4 MI f 1. '+ F. a+'y3 •<`F " h,`�r'wr�. C ttr.''��Y�ry� r " .4 ' 7� 'i a�°�)))s fyr,Ir��r ♦� P'':'* r 1, r , p �' ..Y a- K.?I.. �' I. 9�F (..J%i?�; - - J":'S.� yrZJY�Mt°'ie ;J'�`:'+I f 1. , 1 �,, '1G' e4 . F�+Y. 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Oal ,tey� r. if earl �. r a '" Y ti A, y"� r 3• `�-��r"/SXtra Jr.'�" !""Y }�''�t it �'fl ��,'�r �li�,i .- • � :, i• •i. �r- ��{yl'ra �' �` p L 1 r •lr, �ti F'•rn � ��� l j '�, r' ,.4 7";w. 5 N aak,.,. r a. •Y i .'/-K r r, r „ n Yi ; 7� F• ,dwl �{t r,� z , . r 1' < .d' 1 '!°; Oil `S •- r .R. �':r. '!'.' ./` Stl� .s'. ram'. -M._ .�_ �'- r �'�i'�'� , •n� '+�.rl 'f i7�i.� f"-. � i� i'r''st '�.fa -� .," �s. L,r 1 it �.! " .r � "t}b6"� a .j� . „tv i'la I� y,p•r, 1,,, r r,-, r, :. �r '*' 4'.:�i' 1 r.# '�r.i�' y - -"; pr d 'N 'I r fi r• 1 x, �51 � . �''Sr.' r ty� i� � , i• �, f', �., i,:9 " r 1 µ ,� � w, �,:"3 r�c�a � 'S".x y,r`d J� �'.'v,�.: ''� �4'. ,.F) , F ' .t ' � 2 ry sti .,r•rl .'�- � r • p„ a '�` �.N ti , ■ rr �� � � �j.`�}: i�� .,r r'. v.- ep�.�:�'.� �, ,,�" ��� t :.�,r..Y • w r ! :. }r; `_ r- - `r l . "af. __yqF .4 / i .1,. - ��' Ew ;G� L ��. .. y J.`-i- •i. C ' .+^�f1.3•� ?',..'�•'-�,� .6 r, j,,. '',-�e:'i• ti ••A ,�[[ F !• r, Y',r, I,i fi? �y� �� r:-, �r;S• J !q It, 1Y F1 T 4 ''! ' ' J r r } r f, r' - ,�' g Filr, a r Sf i4 "� ;Z,h ^r...E,. Iy _ -�� �' u, srt' ., iA�i y, ♦. tt t: .f •+1i7 '11 ,�•L', d , ., ? •�"�Vf �..y.S. 11'@''s ;k,-•�yrh'�•` �. f' .. .'r-i;}..;• r/ir�'+� ; ) �.trt. ::1' r7 1. ' Yl� gAcu-`� f ,P4D �9 u^. � I � �.i«fir � ^I If• 1 �_ � �I i�, e � k `. V, MurphyBrown, LLC 11/2g/" U64 P.O. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 2704, 2706 Farrow to Wean 3600 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation RECEIVED I DENR I DWQ AQUIFER-PROTRTION SECTION DEC 2 7 2006 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maxinime the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acne per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a gnawing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be appGeed. Provisions shah be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. lime must be applied to maintain pH in the opfimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, fe, tons, etc.): Capacity im Waste Produced eff Animal Total 3600 Farrow to Wean 3212 gaLlyr 11,563,200 M; Farrow to Feeder 4015 gaiyr gal/yr Farrow to Finish 10585 galyr 98100 Wean to Feeder 223 gallyr galyr Feeder to Finish 986 gailyr galfyr TOW 11,563,2W gaVyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Nitrogen Prod 0Animal Total 35M Farrow to Wean 5.4 lbstyr 19,440 Ibr.V Farrow to Feeder 6.5 Ibs/yr Ibsyr Farrow to Finish 26 lbsyr IbrwW Wean to Feeder 0.48 Ibs/yr Ibsyr Feeder to Finish 2.3 IbsV Ibs/yr Tots 1 , Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Totall Irrigated Acreage: 70.84 Total N Required 1st Year: 20837.5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 20,837.50 Total Nitrogen Produced by Farm: 19,440.00 Nihogen Balance for crops: (1,397.50) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, sod characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility- 2 of 8 Reception Ams Specifications Tract Field Irrigalted Boll IstOmp Timeto-WCrop IstCrop LbsNfAc LbsN Totems N Acreage r. ��■���o�'�®mom® , .. o¢�':��v0��m���� ,. 3(e) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results_ CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N /ton D Com - Grain 1.25 lbs N / bushel E Com - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs; lint G Fescue- Grazed 50 lbs N / ton H Fescue- Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications P rlanimal Farm Tota r 3600 Farrow to Wean 0.84 3024 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0,072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements_ Your production facility will produce approximately 3024 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15120 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 50 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 120.96 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN_ Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to property irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid_ 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated property to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr - - ' inches 1A Blanton C 0.35 1 i B Blanton C 0.35 1 1 C Blanton C 0.35 1 1 D Blanton C 0.36 1 1 E Blanton C 0.35 1 1 F Blanton C 0.35 1 2A Autryville C 0.6 1 #REFI 28 Autryville C 0.6 1 2C Autryville C 0.6 1 2D Autryville C 0.6 1 2E Autryville C 0.6 1 2F Blanton C 0.35 1 2G Blanton C 0.36 1 2H Blanton C 0.35 1 21 Blanton C 0.35 1 10703 Sub1 Blanton C 0.35 1 Sub2 Blanton C 0.35 1 Optional Sub3 Autryville C 0.6 1 Optional SuM Autryville C 0.6 1 6ofa Additional Comments: - -- -------- The acreage listed as subfields on this plan is the balance of the total field acreage minus the wet acres for the plan. This acreage will be claimed when malting application with an aerway machine. Subfields 3 and 4 are optional for this plan. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2704, 2706 Owner. Murphy -Brown, LLC Manager. Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or constriction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. [Ave understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: Name of Technical Specialist: Dawn Williamson Affiliation: Address: Telephone: Signature: 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass fitter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter rover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 13 14 15 16 Animal waste shall not be applied closer than 100 feet to wells. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of- ways. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure piano which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alterative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 CAWMP AMENDMENT 2704 &. 2706 This amendment is intended to extend the pumping window on Bermuda through September 15t", 2003. The crop on the farm was found to be in good health and at a stage that is receptive to Nitrogen application. Cro,9 removal from the fields is expected to be sufficient to receive PAN until September 15 , 2003. Warm temperatures and good weather will contribute to growth and uptake of nutrients by the crop. Owner, Murphy -Brown, LLC Date Manager Date r-� rs3 Technical Specialist Date Murphy -Brown, LLC 10/2412004 NOV 2 2 2 Ly NUTRIENT UTILIZATION PI Growers): 3 1 - 3-7S Farm Name: Carroll's Foods, Inc. 2704, 2706 County: Du lin Farm Capacity: Farrow to Wean 3600 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation O. Box 856 NC 28398 RECEIVED OCT 2 6 DO DENR - FAYEiTEVILLE REGIONAL OFRCE The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste Is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, f, tons, etc.): Capacity Type Waste Produced per Animal Total 3600 Farrow to Wean 3212 gal/yr 11,563,200 gaUyr Farrow to Feeder 4015 gal/yr gaUyr Farrow to Finish 10585 gal/yr gal/yr Wean to Feeder 223 gal/yr gaUyr Feeder to Finish 986 gal/yr al r Total 11,563,200 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ills Capaeft Type Nitrogen Produced per Animal Total 3600 Farrow to Wean 5.4 lbs/yr 19,440 lbs/yr Farrow to Feeder 6.5 lbs/yr lbs/yr Farrow to Finish 26 lbs/yr lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr Feeder to Finish 2.3 lbs/ -lbstyr Total 19,440 bs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 70.84 Total N Required 1st Year: 22724 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops 22.724.00 Total Nitrogen Produced by Farm 19,440.00 Nitrogen Balance for Crops: (3,284.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Ame Specifications Tract Field Irrigated Soil lot Crop Time to Ist Crop fs—Mrop—Lbs NIAC Lbs N Tobd lbs N Acroaae Type Code Apply Yield lbsN/Unit R"Idual /Ac Utilized _ _ 3(e) of 8 Total Tofsl lbs N Lbs WAc Utilized This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1 A lbs N 1 bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Com - Grain 1.25 lbs N / bushel E Com - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue- Hay 50 lbs N 1 ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N ! acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs. N / cwt N Wheat 2A lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN rlanimal Farm Total/r 3600 Farrow to Wean 0.84 3024 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3024 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15120 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 50 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 120.96 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility Is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Tract Hydrant Soil Type Crop Application Rate inlhr Application Amount inches 1A Blanton C 0.35 1 1 B Blanton C 0.35 1 IC Blanton C 0.35 1 ID Blanton C 0.35 1 1 E Blanton C 0.35 1 1 F Blanton C 0.35 1 2A Autryville C 0.6 1 #REF! 2B Autryville C 0.6 1 2C Autryville C 0.6 1 2D Autryville C 0.6 1 2E Autryville C 0.6 1 2F Blanton C 0.35 1 2G Blanton C 0.35 1 2H Blanton C 0.35 1 21 Blanton C 0.35 1 10703 Sub1 Blanton C 0.35 1 Sub2 Blanton C 0.35 1 Optional Sub3 Autryville C 0.6 1 Optional Sub4 Autryville C 0.6 1 6of8 Additional Comments: The acreage listed as subfields on this plan is the balance of the total field acreage minus the wet acres for the plan. This acreage will be claimed when making application with an aerway machine. Subfeelds 3 and 4 are optional for this plan. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2704, 2706 Owner: Carroll's Foods, Inc. Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Carroll's Foods, Inc. Signature: Date Name of Manager (if different from owner): Signature: ! Z Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 836 Warsaw, NC 28398 Telephone: _ _ _ (910) 293-3434 Signature: l ,, l- Z Date NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing himlher the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right -of --ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc_, shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 5 If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely, ide /— for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File NCA231375 Permit File AWS310375 NDPU Files Michael F. Easley, Governor �NAC, Carroll's Foods Inc 2704 & 2706 PO Box 759 Dose Hill NC 28458 Dear Carroll's Foods Inc: William G. Voss Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality April 9, 2003 Subject: Certificate of Coverage No. NCA231375 2704 & 2706 Swine Waste Collection, Treatment, Storage and Application System Duplin County On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 13, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS310375 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 2704 & 2706, located in DuplinCounty, with an animal capacity of no greater than an annual average of 3600 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each. 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains marry new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting- Please pay careful attention to the record keeping and monitoring conditions in this vermit. The Devices to Automatically Stou Irrigation Events Form must be returned to the Division of Water Quality no later than 120 days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. *EM Non -Discharge Permitting Unit Internet httpJkQo.enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1 800 623-7748 An Equal opportunity Action Employer 50% recycled/10% post -consumer paper Murphy -Brown, LLC Grower(s): Farm Name: 06/12/2002 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN 3 � - 3-15 Carroll`s Foods, Inc. 2704, 2706 County: Duplin Farm Capacity: Farrow to Wean 3600 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 BOW 9210390 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total 3600 Farrow to Wean 3212 gal/yr 11,563,200 gal/yr Farrow to Feeder 4015 gal/yr gal/yr Farrow to Finish 10585 gal/yr gaUyr Wean to Feeder 223 gal/yr gal/yr Feeder to Finish 986 gal/yr gal/yr Total 11,563,200 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capac4 Type Nitrogen Produced per Animal Total 3600 Farrow to Wean 5A Ibs/yr 19,440 Ibs/yr Farrow to Feeder 6.5 lbs/yr Ibs/yr Farrow to Finish 26 ibs/yr lbs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr lbs/yr Total 19,440 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 57.4 Total N Required 1st Year: 19650 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 19,650.00 Total Nitrogen Produced by Farm: 19,44D.00 Nitrogen Balance for Crops: (210.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 B00119210391 Total 16s N Utilized 7377.5 7462.5 4810 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Com - Grain 1.25 Ibs N / bushel E Com - Silage 12 Ibs N / ton F Cotton 0.12 lbs N / Ibs lint G Fescue- Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N I acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N 1 cwt N Wheat 2.4 Ibs N 1 bushel O Soybean 4.0 Ibs N 1 bushel P Pine Trees 40 Ibs N I acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 B00119210394 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm Total/yr 3600 Farrow to Wean 0.84 3024 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3024 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15120 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 50 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 120.96 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 B00119210395 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract _ Hydrant Type Crop inlhr *Inches 10703 1 Blanton C _ 0.35 1 10703 2A-E Autryville C 0.6 1 2F-I Blanton C 0.35 1 #REF! 6 of 8 B00119210336 Additional Comments: 7 of 8 B0011921039 7 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2704, 2706 Owner: Carroll's Foods, Inc. Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Itwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. /we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Carroll's Foods, Inc. Signature: SL�l�f1!%��-c��.�' .► �.,.r��/� a •�.c, ��/��t 1 Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293.3434 g 1 i-iZ-oz Si nature: Date 8of8 5001192i0YD8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop tvpe, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 B00119210399 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy- 1 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 8001J921G4Q0 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 B00119210401 Murphy -Brown LLC Po Drawer $5 4 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 'arc 91a293-3138 Mr. Sliver, The Ulowing farms within the Murphy -Brown, LLC system had plan amendments made to extend pumping windows. The plan amendments are attached for each farm. Farm Name Facility Number Volunteer 31-613 3501, 3102 31-514 3112 31-401 3090 31-678 2529 31-740 2704, 2706 31-375 If there are any questions please let me know. Regards, Todd Rowe, CCA Agronomist Murphy -Brown, LLC -f CAWMP AMENDMENT 2704 & 2706 This amendment is intended to extend the pumping window on Bermuda through September 15th, 2003. The crop on the farm was found to be in good health and at a stage that is receptive to Nitrogen application. Crop removal from the fields is expected to be sufficient to receive PAN until September 15 , 2003. Warm temperatures and good weather will contribute to growth and uptake of nutrients by the crop. ,ae Owner, Murphy -Brown, LLC Manager �r 0A Technical Specialist AAA2 Date Jd L a3 Date c� CJ3 Date HUU— L 4—ZUUj IN Ub: bb rf1 dUU - OiNUOUTKILITI Murphy -Brown= Kenansville Division 785 Hwy. 24/50 Warsaw, NC 28398 (910) 296-1800 UIU2961283 r. uii io �v-- 3r-�-5 Land & Nutrient Management To: sfone-W4-41 / ► la..` 416 From: David Nordin, Manager DOW Ci7 - i,_, n� fen All Tonya Cavenaugh, Assistant R. O. Britt, Specialist J. D. Suggs, Specialise Don LaCoe, Auditor Date: Er�y Fax: 1- 910 - 3,50 - Number of pages, including cover sheet LZE— _ AUCf-14•-2003 THU 05:58 PH BOC - LAND&NUTRIENT 9102961283 P. 10/18 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 31-375 County', Ouplin Facility Name: Farm 2704 & 2706 Certified Operator Name: Operator Number: .26 S 4 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the darn for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 2704 2706 Spillway(Y or N): N N Level(inches): 18 13 2. Check ail applicable items Liquid level 1s within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Llquld level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance Is within acceptable range. Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan Is a list of the proposed sites with related facility numbers. number of acres and receiving crap Information_ Contact and secure approval from the DWO prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. 'Attach a complete schedule with corresponding animal units and dates fro depopulation `if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: I hereby certify that I have reviewed the Information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the Information Is accurate and correct. rj24&sw � Y Aidr ` Phone: 91D ' 2i6 F cility Owner/Manager (print) Le Date: Facility Owner/Manager (signature) AUG-14-2003 THU 05:58 PM BOC - LAND&NUTRIENT 9102961283 PLAN OF ACTION (POA) FOR HIGH FREEBOARD AT ANIMAL_ FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure NamelIdentifier (ID). 2704 2_ Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker 18.0 inches b. designed 25 yr./24 hr. storm & structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 1.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 179198 ff e. line ell x line d x 7.48 gallons/ft3 111699 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 253779 ft3 h. current herd # 2400 certified herd # 2400 actual waste produced = current herd # x line g certified herd # i. volume of wash water according to structural design 1. excess rainfall over evaporation according to design k_ (lines h + i + i) x 7.48 x 30 days/line f;- 4. Total PAN to be land applied during draw down period I. current waste analysis dated 07/24/2003 m. ((lines e + k)I1000) x line I = REPEAT SECTION 1 FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 253779 ft' I1ft, 107800 ft3 450768 gallons 0.40 lbs11000 gal. 225.0 lbs. PAN i PoA (30 Day) 2/21/00 AUG-14-2003 THU 05:59 PM BCC - LAND&NUTRIENT 9102961283 P. 12/18 PLAN OF ACTION (P*A) FOR HIGH FREEBOARD AT ANIMAL FACILITIEt 30 DAY DRAW DOWN PERIOD 1. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (iD): 2706 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker 1 13-g inches b. designed 25 yr.124 hr. storm & structural freeboard I 19.0 inches c. line b - line a (inches in red zone) = 6,0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 95571 fe e. line c/12 x line d x 7.48 gallonsW 357436 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 127198 fi h. current herd # 1200 certified herd # 1200 actual waste produced = current herd # x line g = 127198 ft3 certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k, (lines h + i t j) x 7.48 x 30 daystline f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 07/24/2003 m. ((lines e + k)l1000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) (� 1fe 57968 ft3 230840 gallons 0,43 Ibs11000 gal. 263.0 Ibs. PAN PoA (30 Day) 2121100 AUG-14-2003 THU 05:59 PH BOG - LAND&NUTRIENT 9102961283 P. 13/18 11. TOTAL. POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 2704 line m = 225.0 lb PAN 2. Structure ID: 2706 line m = 253.0 lb PAN 3. Structure ID. fine m = lb PAN 4. Structure 1D: line m = lb PAN 5. Structure 1D: line m = lb PAN 6. Structure ID: line m = lb PAN n.lineal +2+3+4+5+8= 477.91bPAN 111. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 34 DAY DRAW DOWF PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BF APPLIED DURING THIS 3n nAY PFRinn o. tract # p. field # q. crop r. acres s. remaining IRR 2 PAN balance (lb/acre) t. TOTAL PAN BALANCE FOR FIELD (lbs.) column r x s u. application window' 1A Bermuda 2.04 152.85 311.8 Mar -Au 1 B Bermuda 2.92 118.75 346.8 Mar -Au 1 C Bermuda 3.80 88.45 336.1 Mar -Au 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 994.7 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = 477.9 lb. PAN PoA (30 Day) 2/21100 AUG-14-2003 THU 05:59 PH $OC - LAND&NUTRIENT 9102961283 P, 14/18 x. Crop's remaining PAN balance (line v from section 111) = 994.7 lb. PAN Y. Overall PAN balance (w - x) _ -517 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is available for pumping if needed. PoA (30 Day) 2/21 /00 Jul,14 03 06:34p MURPHY-BROWN 91029331 i 1 3 jjJ ✓✓✓ Z� PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL I Facility Number. 31-375 County. Duplin Facility Name: Farm 2704 & 2706 Certified Operator Name: HuTr Operator Number. -21- SS 16 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 2704 2706 Spllway(Y or N): N N Level(inches): 16 10 2. Check all applicable items X Liquid level is within the designed structural freeboard elevations of one or more strictures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan Is a list of the proposed sites with related fatality numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered In the facility's CAWMP. Operation will be partially or fully depopulated. "Attach a complete schedule with corresponding animal units and dates fro depopulation "if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest posslNe date to begin land application of waste: I hereby cerft that I have reviewed the irrfonnation listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. Atte i r 1i&W6 ue_ a rd lli Phone: //a . Facility Owner/M nager (print) aLda 2&:jZ&= ,14L1 G' Date: s3 Facility Owner/Manager (signature) p 6 l!l ?lT r r� 03 rriy' , Jul,14 03 06:34p MURPHY-BROWN 9102933138 p.7 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES FWE (5) DAY DRAW DOWN PERIOD L TOTAL VOLUME TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelldentifier (ID): 1 2706 2. Current liquid volume in structural freeboard a. current liquid level according to marker b. designed structural freeboard zone (Normally 12 inches or greater) c. line b - line a (inches within structural freeboard) _ d, top of dike surface area according to design (area at below structural freeboard elevation) e, line c112 x line d x 7.48 gallons/ft3 3. Projected volume of waste liquid produced during draw down period 10.0 Inches 14.0 Inches 4.0 inches 95571 le 238290 gallons f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 127198 fi3 h_ current herd # 1200certified herd # 1200 actual waste produced = current herd # x line g = certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h+i+j)x7.48x5days/line f= 4. Total volume of waste to be land applied during 5 day draw down I. total volume to be land applied line e + line k = 127198 ft' 0 fe 57968 fP 38473 gallons 276764 gallons REPEAT SECTION 1 FOR EACH WASTE STRUCTURE ON SITE WITH A LIQUID LEVEL WITHIN THE STRUCTURAL FREEBOARD ELEVATIONS. (Click on the next Structure tab shown below) PoA (5 Day) 2/21100 J41,14 03 06s35p MURPHY—BROWN 9102933138 p.8 11. TOTAL VOLUME OF WASTE STORED WITHIN STRUCTURAL FREEBOARD ELEVATIONS FOR ALL WASTE STRUCTURES FOR FACILITY 1. structure ID: 2706 line I = 276764 gallons 2. structure ID: line I = gallons 3. structure ID: line I = gallons 4. structure ID: line I = gallons 5- structure ID: line I = gallons 6- structure ID: line I = gallons n. lines 1 +2+3+4+5+6= o. line n / 27154 = 276764 gallons 10.19 acre -inches Ill. TOTAL ACRES AVAILABLE TO RECEIVE WASTE DURING 5 DAY DRAW DOWN PERIOd-2 'While this section deals with hydraulic loading capacities, applications cannot exceed agronomic rate for receiving crop according to its certified waste plan. 2Fields with no remaining PAN balance, no receiving crop, and/or completely saturated are not considered available to receive waste. NNW 2 PAN ,I, - F.- x. total acres available during 5 day draw clown (sum of column t) = acres IV. FACILITY'S PoA OVERALL HYDRAULIC LOAD TO BE LAND APPLIED PER ACRE PoA {9 Day) 21I2 "11 °- inches per acre to be applied within 5 days Ju1.14 03 06:35p MURPHY-BROWN 9102933138 p.9 line x If unable to land apply hydraulic load listed in line y, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new hydraulic load based on new information. _ Water will be transferred to the lagoon at 2704 to level both to 14". Attached are 30 day PoNs for 2704 and 2706 with land application specifications. This transfer will take place on 07/15/03. to land apply hydraulic load: 1. Describe moisture conditions of fields? (e_g. Is there water standing in field; does irrigation equipment mar down in field: *ftfflcabilW across soils; will soils absorb application without runoff, etc. Date and amount of last rainfall event? DATE: AMOUNT: Dinches 4_ Given ontirnum soil and weather conditions. is irrigation enuinment canable of aoolvina the volume in line "n" at appropriate seasonal i.e. winter application rates within 5 da s? 5. irrigation schedule for next 5 days - include daily schedule; proposed application rates and amounts irrigation event; changes made in gun sizes, nozzles, "o" rings, operating time, travel speed, etc. to PoA (5 Day) 2121/00 Ju1.14 03 06:35p MURPHY-BROWN 9102933138 p.10 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/identifier (ID): 12704 2. Current liquid volume in 25 yr.124 hr. storm storage & structural freeboard a_ current liquid level according to marker 14.0 inches b. designed 25 yrJ24 hr. storm & structural freeboard 19.0 inches c. Iine b - line a (inches in red zone) = 5.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 179196 f? e_ line eJ12 x line d x 7.48 gallonse 558494 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g, volume of waste produced according to structural design 253779 fts h_ current herd # 2400 certified herd # 2400 actual waste produced = current herd # x line g = 253779 ft'3 certified herd # i. volume of wash water according to structural design ©fl? j. excess rainfall over evaporation according to design 1078M f k. (tines h + i + j) x 7.48 x 30 dayslline f= 450768 gallons 4. Total PAN to be land applied during draw down period 1. current waste analysis dated 1 06/10/2003 1.80 Ibs/1000 gal. m. ((lines e + k)/1000) x line I = 1816.7 lbs. PAN REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2121100 J41,14 03 06:35p MURPHY-BROWN 9102933138 p.11 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE! 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/ldentifrer (ID): 12706 2. Current liquid volume in 25 yrJ24 hr. storm storage & structural freeboard a. current liquid level according to marker 14.0 Inches b. designed 25 yrJ24 hr. storm & structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 5.0 inches d. top of dice surface area according to design (area at below structural freeboard elevation) 95571 ftz e. line c/12 x line d x 7.48 gallonsR 297863 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 127198 ft3 h. current herd # 1200 certified herd # 1200 actual waste produced = current herd # x line g = certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line f= 4. Total PAN to be land applied during draw down period I_ current waste analysis dated 1 06/10/2003 m. ((lines e + k)/1000) x line REPEAT SECTION 1 FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2121/00 127198 e 0fe 57968 fts 230840 gallons 1.60 Ibs/1000 gal. 845.9 lbs. PAN r North Carolina Department of Environment and Natural Resot Water Pollution Control System Operator Certification Michael F. Easley, Governor William G. Ross Jr., Secretary Coleen H. Sullins, Chairman July 26, 2001 Carroll's Foods Inc PO Box 856 Warsaw NC 28398 SUBJECT: Designation of Operator in Charge Farm Name: 2704 & 2706 Facility ID #: 31-375 County. Duplin Dear Carroll's Foods Incorporated: JUL 3 0 2001 NCDENR Senate Bill 1217, enacted by the North Carolina General Assembly on .tune 21, 1996, requires that a certified operator be designated as the Operator in Charge (OIC) for each animal waste management system that serves 250 or more swine, 100 or more confined cattle, 75 or more horses, 1,000 or more sheep, or 30,000 or more confined poultry with a liquid animal waste management system. Senate Bill 1217 further requires that each certified animal waste management system operator obtain six hours of approved continuing education training during each three-year period following initial certification. An operator who fails to complete the required training within 30 days of the end of the tbree-year period must take and pass the examination for certification in order to become recertified. According to Division records, Bradley Herring is the designated Operator in Charge for your animal waste management system. However, Mr. Herring is no longer a certified animal waste management system operator because he did not complete the six hours of required continuing education training by December 31, 2000. Therefore, you must designate a properly certified animal waste management system operator as the Operator in Charge for your facility. The enclosed designation form must be returned to this office within 30 days of receipt of this letter. This office maintains a list of certified operators in your area if you need assistance in locating a certified operator. Failure to designate a properly certified Operator in Charge for your facility is a violation of N.C.G.S. 90A-47.2 and 15A NCAC 8F .0201(a) and may result in the initiation of enforcement action. 1618 Mail Service Center, Raleigh, North Carolina 27699-1618 Phone: 919 — 733-0026 1 FAX: 919 — 733-1338 AN EQUAL OPPORTUNITY 1 AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/ 10% POST CONSUMER PAPER ti Carroll's Foods Inc. Page Two July 25, 2001 If you have questions concerning this matter, or if this office can be of further assistance, please call Beth Buffington at (919)733-0026, extension 313. Sincerely, Tony Arnold, Acting Supervisor Technical Assistance and Certification Unit Enclosure cc: TAC Files Nan -Discharge Compliance/Enforcement Unit Wilmington Regional Office. Central Files Bradley Herring State of North Carolina Department of Environment — , T }` '-7 and Natural Resources Division of Water Quality JAN James B. Hunt, Jr., Governor :�_3Y___,__—�— Bill Holman, Secretary Kerr T. Stevens, Director June 26, 2000 Carroll's Foods Inc 2704 & 2706 PO Box 856 Warsaw, NC 28398 1 LT?W,A • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Certificate of Coverage No. AWS310375 2704 & 2706 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Don Butler: In accordance with your application received on January 11, 2000, we are forwarding this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 2704 & 2706, located in Duplin County, with an animal capacity of no greater than 3600 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void Certificate of Coverage No. AWS310533 and Certificate of Coverage No. AWS310375 both dated rune 26, 1998. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. The facility's CAWMP meets all requirements in place at the time of certification. However, it appears that the irrigation system on site may not adequately cover all acreage listed in the Waste Utilization Plan. The owner should address this inconsistency as soon as possible. 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310375 2704 & 2706 Page 2 Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Don Friday at (919) 733-5083 ext_ 533. Sincerely, i '� 61 err T. Stevens cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File NDPU Files State of North Carolina IT 11W Department of Environment TT ; C7, !V"ED • and Natural Resources Division of Water Quality JUiv J `UUu James B. Hunt, Jr., Govemor BY. Bill Holman, Secretary NCDENR Kerr T. Stevens, Director NQRTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES June 26, 2000 Carroll's Foods Inc 2704 & 2706 PO Box 856 Warsaw NC 28398 Subject: Certificate of Coverage No. AWS310375 2704 & 2706 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Robert McLeod: In accordance with your application received on January 11, 2000, we are forwarding this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 2704 & 2706, located in Duplin County, with an animal capacity of no greater than 3600 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP): The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void Certificate of Coverage No. AWS310533 and AWS310375 dated June 26, 1998. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. The facility's CAWMP meets all requirements in place at the time of certification. However, it appears that the irrigation system on site may not adequately cover all acreage listed in the Waste Utilization Plan. The owner should address this inconsistency as soon as possible. 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310375 2704 & 2706 Page 2 Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A namelownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Don Friday at (919) 733-5083 ext_ 533. Sincerely, �l Y Kerr T. Stevens cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File NDPU Files Animal Facility and Permit Data Permit Number: AWS310375 Owner: Carroll's Foods Inc Farm Name: 2704 & 2706 Street: PO Box 856 City, State: Warsaw NC Zip: 28398 Telephone: 910-293-3434 Facility Contact: Don Butler State Reviewer: Dianne Thomas /7r7f-1 Type of Application: Existing / General / Amended Date App Rcvd: 1/11/2000 End Stat App: 4/10/2000 Date Reviewed: 3/29/2000 Date Withdrawn: Date Returned: Date Denied: Date Issued: Region. Wilmington County: Duplin Lat: 34.9692 Type of Operation: Swine Reg Comm Reqs: Reg Comm Rcvd: Add Info Reqs: Add Info Rcvd: Ot Ag Com Reqs: Ot Ag Cam Rcvd: Printed: 3/29/200 Long. 78.1422 Comments: combine 31-533 into this facility be sure to void permit #AWS310533 and previous AWS310375 in COC wet. acres flagged Gkbj,�,U JC�W4r4kA'��� Animal Facility and Permit Data Permit Number: AWS310375 Owner. Carroll's Foods Inc Farm Name: 2704 Street PO Box 856 City, State: Warsaw NC Zip: 28398 Telephone. 910-293-3434 Facility Contact: Don Butler State Reviewer Dianne Thomas Type of Application: ?*Wp / 2.xe4s+t�/ " Date App Rcvd: 1/11/2000 End Stat App: 4/10/2000 Date Reviewed: Date Withdrawn: Date Returned- Date Denied: Date Issued: Region: Wilmington County: Duplin Lat: 34.9692 Type of Operation: Swine Reg Comm Reqs: Reg Comm Rcvd: Add Info Reqs: Add Info Rcvd: Ot Ag Com Reqs: Ot Ag Com Rcvd: Comments: combine 31-533 into this facility be sure to void permit #AWS310533 and previous AWS310375 in COC C 6� IZIZ � Printed: 1/20/200 Long. 78.1422 New Expanded Existing General Permit Re -view Sheet Fac. \o: 31 - 37S Farris Name: a 70LI - E ;t 766 Date: 6/ 1141) I. General Information: ❑-Start Date: D-PhysicaI Location (include map) ❑-Date Lagoons / Houses sited: ❑-Owner Name _ ature 0- ' ication Date Certified : 0-Address ame N/A ❑ .Manager°s Name and Signature N/A ❑-Site Map II. Operati Info ( See Cabs Spreadsheet ): - al capacit�&d e360e h'my �u•^ arly volume of waste arly P.4'r Requirements �Scres -Yields checked RYE exisfing d App. Map acreage>WUJP acreage �'Yatioa Parameters NIA signed Date: D-Lease aybreement '/_-NRCS,Req. Specs IIL'4N7'_1iP Review'. O-Site Evaluation NIA Date: ❑-Wetlands 'N/A ❑-Lagoon Volume Check 0-Sludge. Storage NA ❑-OMP D-Irrigation Design N/_ ❑-Ins-ct, Odor and Mortality Checklists D-Wettable Acres AGGED T N/A ❑-HB 515 Requirements N/A IV. Other. 0-Public Response 'VA -existing on file none re �— ❑-Regional Response (check this if th-- RO has o ems) 0-Compliance/Certification Pro ite Insps & Corresp/Enf. Summary enclosed.) none or problems that do not require an individual serious problems that require an individual permit rq tti. sts v� �d J 1'filri,.., S ; fr 3I- 37 & 3f.- 5733 +x:ilole- A & r.crr -�Yl(iv�G Cad �a� � �•► � �.. duf� �tG � c3- .44r w�1 calcsheetl Swine Permits Calculation Sheet Farm Number 31-519 :9i�ma1 Numbers No ALW (Ibs ante( al/dl Waste( all wwte(toru/yo Wean to Feeder: 0 0 0 0 0 Feeder to Finish: 0 0 0 0 0 Farrow to Wean: 3600 1558800 31680 11563200 21960 Farrow to Feeder: 0 0 0 0 0 Farrow to Finish: 0 0 0 0 0 Boar / Stud: 0 0 0 0 0 Gilts: 0 0 0 0 0 Totals: 360 1558n 316 115632001 219 lamon Calculation Required Trt. 1044396 cu ft Sludge Storage 264996 cu ft Temp Storage 762353 cu ft (180-day storage) Total Capacity 2071745 cu ft with sludge storage Total Capacity 1806749 cu ft without sludge storage Ak44e Land Requirements Irrigated 3roadcas ncorporateqInjected Yearly PAN 1940 17640 302401 334801 liquid 01 3168 36001 3960 sludge 80 1 12 Stage redux Total PAN: V 19440 20808 338401 37440 1 N (iblAc): Land Needed (mac) SD 100 1 150 1 200 Irrigated 389 194 130 97 Broadca 416 208 139 104 Incorpor 677 338 2261 169 Injected 7491 374 2501 187 � 1 � 250 1 300 { 350 1 400 Irrigated 781 65 561 49 Broadca 831 69 59 52 Incorp. 1351 113 97 85 Injected 150 125 107 94 ijlp1 Dbto 76 JC.I Page 1 WASTE -UTILIZATION -PLAN A117^7 Owners name--:CARROLL'S #2704 & 2706 County:DUPLIN Mail Address-:P. O. BOX 856, WARSAW, N. 1t. 28398 ✓/ RFC Type of production unit ---- : FAR -WEAN �'� Number of animal units-----: 3600 ON Type of waste facility-----: Anaerobic Lagoon *O&D� rll Temporary storage period---: 180 days 90 Method of application------:IRR / Amount of animal waste produced-----------------: 21939 tons/year ✓ Amount of plant available N produced by animals-: 19440 lbs./year Commercial N to apply on planned acreage--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops .where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the -"potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil No.- No. Type - T- 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 10703 12 12 H2 H2 G2 G2 F2 F2 E2 E2 D2 D2 C2 C2 B2 B2 F1 F1 E1 E1 D1 D1 C1 C1 B1 B1 Al Al Crop Yield Lbs. N Code /Acre /Unit N/A J50.00 4.5 50.00 y2,r N/A 150.00 4.5 50.00 N/A / 50.00 4.5 50.00 N/A % 50.00 4.5 50.00 N/A J50.00 5.5 50.00 r N/A 50.00 ,7 5.5-/ 50.00 N/A f 50.00 5.5 50.00 N/A ` 50.00 5.5! 50.00 N/A 50.00 5.5/50.00 N/A J 50.00 4.5 50.00 N/A 50.00 4.5� 50.00 N/A / 50.00 4.5' 50.00 N/A / 50.00 4.5 50.00 N/A / 50.00 4.5 50.00 N/A , 50.00 4.5 50.00 Acres Lbs. N Month to Used Apply 2.2 110 APRIL ✓ 2.2 495 -OCT`/ 3.0 . 150 -APRIL� 3.0 675 -OCT 3.4 170-APRIL'� 3.4 765 -OCTV 5.8 290-APRIL`�/ 5.8 1305 -OCT✓ 6.9 345 APRIL 6.9 1897.5 -OCT;/ 5.4 27-APRILJ/ 5.4 1485 -OCT✓/✓ 4.9 245 RIL 4.9 1347.5 -OCT 4.1 205 RILZ 4.1 1127.5 -OCT 3.4 170 RIL J 3.4 935 -OCT e 5.7 285 APRIL 5.7 1282.5 -OCT✓ 6.5 325 RIL 6.5 1462.5 -OCTJ 5.9 295 RILY 5.9 1327.5 -OCT✓ 4.6 230 - RIL� 4.6 1035 -OCT � 3.2 160 APRIL 3.2 720 OCT---,/ 1.5 7 APRIL ../ 1.5 337.5 -OCTJ Total- 133.0 19523`0� (includes commercial.) 19 Surplus or Deficit -83 Crop codes: Crop -unit A=Barley-bu. ��.,,Bermudagrass(graze)-tons Bermudagrass(hay)-tons Corn (grain) -bu. E=Corn(silage)-tans F=Cotton-lbs. lint Available Nitrogen I=Oats-bu . f=Rye-bu . K Small grain(graze) -acre =Small grain(hay)-acre M=Sorghum(grain)-c,t. W=Wheat-bu. Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: ------------- "M S Lf 4ZO K/dS , j1AQM •Td 5,ta w Any aL POLGS ARID CoMdluE Z Apo"s Prepared by: -OUO& L. W-BsaN Title:7tr„g aErMfsr Date: Concurred in by: Producer •5 �gpr�s , 1: atc Date: i I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the•appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. Date: #q- Technical ro ucerC1a1i�11�.�W-C' �OQAS LJ�C• Specialist: alwa p O-e- Date- (Copy to producer and copy to case file) Page 5 C 49RbLL3 f:a-ZMs 2 7b 4-1 7-7 0 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Applic Applic Tract Field Soil Rate Amount No. No. Type Crop (in/hr) (inches) 10703 A1-F1 BLANTON COASTAL HAY 0.75 1.00 1� KT---ff2- A JU RYV—ILLE CO STA HAY 0. 6 0 0.96 167UT `2 BLANTON ST HAY U . 7 5-- 1. 0 �6C[�nilGl4[ �P�[ 4 l 41 Zd o This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm. storage or CARROLL'S FOODS, FARM 2704 & 2706 2400 SOW FAR -WEAN 1200 SOW FAR -WEAN FIELD lA 1.5 B 3.2 C 4.6 D 5.9 E 6.5 F 5.7 TOTAL 27.4 2A 3.4 B 4.1 C 4.9 D 5.4 E 6.9 F 5.8 G 3.4• H 3.0 I 2.2 INC. (2704) (2706) TOTAL 39.1 TOTAL AC. 66.5 Plot of the contour data for the surface: Existing Project: Drawings FARM #2704 L 2706 Number: Location: Bid Datat Enginear: Ownert Estimators Prepared but using Sitework 9 W-A-M UT=3-TION PIAIN REQUIPM SPECIRCAMONS 1. Animal waste shall not r== surer waters of the state by runoff, , drift, ma made. conveyances, direcr apphc=an, or dirtier discharge ditl.IIg operation or lead an plicvion Arty discharge of waste which reaches surface water is prohibited. 2. There must be dorm-^n*Ton. in the design, folder that the produ= either owns or has a nomdz=d ap=me= for use of adegBam land on which to prone ly apply the waste. If the prodL= does not own adequate land to properly dispose of wasre, hrlshe shall provide a capy of a nct atie:d agreement with a landowner who is within a reasonable proximity, allowing bimlher the use of the land for waste applieivon. It is the responsibility of the owner of the. facility to se`= an update of the Waste Utilization Plan when there is a change in the operation, in=== in the number of anrmals, mabod of utiiliznrion, or available laud. 3. Animal waste shall be applied to meat, butnot the Nitrogen neds for realistic crop yields based on soil type, ava2abie moisture., historical- data, climate conditions, and Ievel of managem=t, unless theat are regulations that restrict the rate of application for other miuieaa. Actual yields may be used in lieu of rmlistic yield tables at the dis.--don of the planner. 4. Animal %rase shall be applied on land :coding Iess than 5 tons per aere per year. Waste maybe applied to land that is ending as more than 5 tons but less than 10 tons per acre per year providing grass fitter strips are insmIId wiser runoff Leaves the field (Ser IFFOTG Standard 393-Filter Strips) S. Odors can be reduced by inj---tin; the waste or disldng after was,. application_ Waste should not be applied when there is danger of diifr from the irrigation field. h 6. When animal waste is to be applied on acres subject to flooding it will be soil incorporated on conventionally tilled cropland. Wh= applied to conservation ttZid crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding: (See "Weather and Climate in North Carolina" for guidance 7. Liquid waste shall be applied at msrs not to ==cd the soil inEltration rate such that runoff does not oor.0 affsite or to szxr acc waters and in a method which does not cause drift from the site during application. No ponding should oar in orb. to control odor and!lies. S. AaimaI waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a TTtan= that the crop is not coverd with waste to depth that weld prohibit gowdi. The potential for salt damage from animal waste should also be consid_-red. 10. Waste nutrients shall not be an lid in fall or winter for spring planted crops on soils with a high potential for Ieaching_ Waste nutaent loading inters on these soils should be held to a minimum and a suitable winter cover crop planted to take up r-'—nutri=- Waste shall not be applied nor than 30 days prior m planting of a crop or forages breaking dormancy.. IL Any new swine Licility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land arm onto which waste is applied from a lagoon that is a component of a swine farm shall be at leas` 50 feet from any residential prop---,y boundary and from any perennial steam or river other than an irrigation ditch or cannL NRCS, NC JL E,1996 EXMIT A- 7 WASTE Trr=--InON PLAIN REAL-= SPECInCAIIONS (condnucd) Animal caste other than swine waste from faaiius sited on or aft= Oaob=1, 1995, shall not be applied dose~ than 25 fret m suirfaco ware`. This dismnco maybe redu=i 2r watess that are not perennial provided adequate vegrrazive filter strips ar+e present (Sco Standard 393 - Filter Snips). 12. Animal waste shall not be applied doser than 100 f= from wells. 13. Animal waste shall not be applied dose: than 200 lee of dwellings other than those owned by landowner. 14. Waste shall be applied in a rn== not to reach other property and public right-of-ways. 15. Animals waste sban not be diwlm-,-d into surface waters; drainageways or wetlads by a discharge or by over- spra in& Animal waste maybe applied to prior converted cropland providd it has be= approved as a land applications site by a "terhnical spedalisz". Animal waste applied oa grassd waterways shall beat agronomic rater and in a moaner that causes no runoff or drift from the site. 16. Dom-s*c and idusQial waste from washdown fae3ities, showcrs, toilers, sinks, etc_, shall not be dischargd into the animal waste mange: nt system. 17. A prowctive coves of appropriate vegetation will be established an all disturbed areas (lagoon embankmeazs, berms, pipe runs, etc.). Areas shall be fenced, as ne=ssary, to protest the vegrtadon_ Ve; ration such as trees~ shrubs, and other woody sp=es, etc. are limited to areas where considered appropriate. Lagoon area should be kept mewed and =eSIIDIe. Lagoon berms and snvcmres should be inspected regularly for evid-.ncz of erosion, leakage, or disd p-w 18. If animal produdon at the facMiy is t�*'?ate the owner is responsible for abtaiain; and implenimming a "dosur plan" which will eliminate the possibility of an Mcg3l discharg-, pollution and erosion. 19. Waste handling scum,*- s, piping, pumps, reels, ec., should be htspead on aregular basis to prcveaz breakdowns, 1C1d1Cs, and spills. A rtgular maiT�T'^.-,tea....*+''• checklist should be k:PE an site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for die--. human consummation it should only be applied pr-piant with no fiuther applications of animal waste during the crop season. 2L Highly visble pine+* markers shall be installed to mark the top and bortnn elevations of the temporary storage gmmiping volume) -of all waste a==- t lagoons Pumping shall be maraud to maintain the liquid level between the mar3=. A mark—_ will be required to mark the ma.� storage volume for waste srorag: ponds. ZZ Safi tests shall be made avery two years and a liquid waste analysis be taken at leas: twice each year consistent with waste utilization plan. Poultry liner shall be tested prior to application. Soil and waste analysis records shall be kept for five yeas. 23. Dead animals will be disposed of in a manner that me-s NC re, nations. 1'RCS, . C RT,Nrr, 199E E EMrr A-7 WASTE UTI LMALTION PLAN REQTLZT�.]' SPECIFICATIONS (contimled) Animal waste other than swine waste from fid3it;es sited on or afty October 1, 1995. shall not be applied closer than 25 feet to surfs water. This distance may be redu=d for waters that are not per-�+r;at provided adequat` v dive Fier stags are present (See Standard M - Filter Strips). M Animal wasze shall not be applied dose: than 100 f--from wca 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied m a manner not to reach other property and public right -of -.gays. 15. Animals waste shah not be discharged into surface waters, drainager. ways or wetlands by a discbm,—or by over - spraying. Animal waszc may be applied to prior corn r-d capIand provided it has be= approved as a land applications site by a "trbnicsi specialist". Aninta.I waste applied on Vwsd waterways shall be at agronomic rates and in a manner that causes no nmoff or drift from the site 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the aaimai waste manag=nent system. 17. A protecrive cover of appropriate vegetation will be established on all disturbed areas (lagoon embankm=ts, berms, pipe runs, etc)- Areas shall be fend as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and ather woody species, em are limited to areas where considered appropriate. Lagoon area should be kept mowed and able Lagoon berms and structures should be inspectedr-,Marty for eviden of erosion, lam; or discharge. IS. If animal production at the far-i:ry is-mitsated, the owner is responsible for obtaining, and impie:ne;uing a "closurz plan" which will eliminate the posssbWzy of an illegal disc.F=vj- pollution and erosion. 19. Waste handling saurnu es, piping, ptmm;m reels, =- should be insp=ed on a regular basis to prevent brt kdewns, lei, and sprits. A regular maiateaan= checklist should be k—epr on site. 20. Animal waste ran be used in a rotation that includes vegerables and other crops for direr human consumption- Bowever, if animal waste is used on crops for dir--. human consumption it should only be applied preplan with no further applications of animal waste during the crop season. 2L Highly visible permanent markl.-s shall be installed to mark the top and bottom el,vmons of the temporary storap (pumping- volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level brew= the marktrs. A marls will be required to mars the maadmum storage volume for waste storm ponds_ 22 Soil tests shall be mad: every two years and a liquid waste analysis be takes at least twicz each year consistent with waste nnliz-rion plan. Poultry litter shall be tested prior to application. Soil and waste analysis rotors shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets NC revelations. NRCS, NC A NE, 19� State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director June 26, 1998 Carroll's Foods Inc. 2704 PO Box 856 Warsaw NC 28398 AiTk40 A 1; 011�111�� NCDENR Nom-H CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL REsouRcES Subject: Reissuance of Certificate of Coverage No.AWS310375 2704 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Carroll's Foods Inc.: The Division of Water Quality modified the Swine :Waste Operation General Permit originally issued to this facility on July 30, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Carroll's Foods Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 2704, located in Duplin County, with an animal capacity of no greater than 2400 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAR'MP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS310375 dated July 30, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COG is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition H.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition IH.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal, penalties, and injunctive relief P_O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affinnative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Govemor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director June 26, 1998 Carroll's Foods Inc. 2706 PO Box 856 Warsaw NC 28398 iIT AW i � Ad NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NITuRAL RESOURCES Subject: Reissuance of Certificate of Coverage No.AWS310533 2706 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Carroll's Foods Inc.: The Division of Water Quality modified the Seine Waste Operation General Permit originally issued to this facility on January 20, 1998. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Carroll's Foods Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWGI00000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 2706, located in Duplin County, with an animal capacity of no greater than 1200 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS310533 dated January 20, 1998. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition 11.10 regarding tree removal from lagoon embankments, Condition Ill.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition 111.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number'of animals. Please -be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper CARROLL'S FOODS, INC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA 2839E January 10, 2000 Ms. Sue Homewood Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 a Re: Combination of wasteutalization plans Permit Number AWS310375-Farm 2704 Permit Number AWS310533-Farm 2706 Dear Ms. Homewood: VAT p3JEF � �!V�� 1V0nDvSC"'0r Qrrnr��9 In response to your letter of December 28, 1999, copy attached, please find enclosed a combined Waste Utilization Plan for Carroll's Farm 2704 and 2706. This plan has been done and in use since April 1997_ Please note that this WUP is for 3600 head--'FwTdw-to- , =Wean. Farm 2704 is a 2400-Fari-�Wean and 2706 is a 1200 Farrow -to -Wean farm. You indicated in your letter that upon receipt of a combined WUP coverage under the general permit will then be issued to the combined facility. If you need additional information please feel free to contact me or Howard Hobson at 910-293-3434. Sincerely, Don Butler Director of Public Affairs DB/cs Enclosures State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Mr. Don Butler Carroll's Foods Inc. PO Box 856 Warsaw, North Carolina 28398 Dear Don Butler: e�� NCDENR' NORTH C'.AROLINA DEPARTMENT OF ENVIRONMENT AND NAS RaAP�SOURCE5 December 28, 1999, D C�/04r �rj(ph - i5chdr3e 6rtni% Subject: Combination of Swine Waste Management Systems Permit Number AWS310375 d � 0q Permit Number AWS310533 _'_)_ � 04 It has come to the attention of the Division of Water Quality during a site visit of the subject facilities that the swine waste management systems are operated as one system. If these waste management systems are operated as a combined system it is necessary that one permit be issued to the combined facility. Currently these facilities are covered separately under the general permit for Swine Waste Management. In order to combine these facility's permits please submit a Waste Utilization Plan for the combined facilities_ Coverage under the general permit will then be reissued to the combined facility. If you have any questions or comments please feel free to contact me at 919-733-5083 extension 502. Sincerely, Sue Homewood Cc: Wilmington Regional Office, Water Quality Section Non -Discharge Compliance and Enforcement Unit Permit File AWS310375 Permit File AWS310533 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director April 12, 2000 CARROLL'S FOODS INC 2704 & 2706 PO BOX 856 WARSAW NC 28398 IT4 0 • 1 NCDENR NOR-FH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATLIRAL RESOURCES Subject: Application No_ AWS310375 Additional Information Request 2704 & 2706 Animal Waste Operation Duplin County Dear Don Butler: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is require before we can continue our review_ Please address the following by May 12, 2000: 1. Please provide the irrigation parameters of the system. Since the Waste Utilization Plan was completed after September 30, 1996 these parameters need to be included in the (WUP). Please note that all R'UP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed. and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before May 12, 2000 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H _0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 533. Si� Donald Friday Environmental Technician Non -Discharge Permitting Unit cc: Wilmington Regional Office, Water Quality Permit File 1617 Mail service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6M An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper RECEIVED WATE? 0t3.4Sry SEuT1D�! Nn ng -Disci a, F'ern0 CARROLL'S FOODS, INC. P. ©. Drawer 856 WARSAW, NORTH CAROLINA 28398 April 14, 2000 Mr. Donald Friday NCDENR-DWQ Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Additional information for Farms 2704 & 2706, Facility # AWS 310375 Dear Mr. Friday: Please find attached a sheet listing the irrigation parameters for the above named farms. Give me a call if you have additional questions. Sincerely, Q ap GLe—Q `; , . 4g-'V�� Howard L. Hobson, Technical Specialist Carroll's Foods, Inc. Cc: Don Butler N!! .. .. . ........... ...... neral Facility Information -:, County Puplin Owner IICarroll's Foods Inc Manager lRobert McLeod Address PO Box 856 Warsaw NC 128398 Location Certified Farm Name 1 2706 Phone Number 1910-293-3434 Lessee Region OARO, OMRO OWARO OWSRO OFRO ORRO *WIRO 8 So'uitfi�ve'si-o'f Witrsa' W*.' -On' F-as't'side'.of,S-R- 1108", a*pip'rk. South U -SR- 1-110.' .......... ................................................. . .................................... .............................. . ......................................................... I ........ ................................................................... .............. -- ........ ................... Certified Operator in ra Charge dley D. t3 1� Herring Backup Certified Operator Comments lWillie Don I Baker I ,was registered under name of 2097, changed per OIC form correction. ................ ....... 166- ZT1 [5 or closed .............................. Date inactivated ..................... ......... ... ...... ...................... j,ongnuae f , f� =1 I= ❑ Request to be removed ❑ Removal Confirmation Recieved Comments W, Regional DWQ Staff Registration Date _ 12/17/93 Certification Date.`ry 04/13/95 DEM Reply-°'; T` Certification # 000070 Conditional Days Conditional ❑ Irrigation System Requirements, ❑ Higher Yields Vegetation Acreage ❑ Other Basin Name: Cape Fear IPS Form 3800, June 1991 �; / - S9 f — ' rPo om m 4 a n m 3� a m a - o a s 'cam �3 a " a ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that .la can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: Mr. Dave Nordin PO Sox 856 Warsaw, NC 28398 0 13 p d �{ ?s S X La ru 00 @ CA z O [� G-, fl L(Q nCD 1p nj 00 M OQ CD --h LJ1 �D ni CD v 0 c a ro a A. Received by (jPI� se Pant Clearly) B. ate of Delivery l/a c 7C11 X 1/1 C. Signa re /J 1 �%� ❑ Agent Addressee D. Is delivery ad�ss different from item 1? ❑ Yes If YES, enter delivery address below: ❑ No I Service Type ❑ Certified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 2.7 Number irom service label) PS Form 3811, July 1999 Domestic Return Receipt 102595-99-M-1789 ti State of North Carolina Department of Environment and Natural Resources Wilmington Regional Officer James B. Hunt, Jr., Governor NCDENFt Bill Holman, Secretary Kerr T. Stevens, Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL REsou RcEs Division of Water Quality April 13, 2000 CERTIFIED MAIL # P 328 829 392 RETURN RECEIPT REQUESTED Mr. Dave Nordin Carroll's Foods, Inc. Carroll's # 2704/06 PO Box 856 Warsaw, NC 28398 Subject: Notice of Deficiency Carroll's # 2704/06 Facility Number: 31-375 Duplin County Dear Mr. Nordin: This is to notify Carroll's Foods, Inc., who holds a non -discharge permit foran animal waste disposal system pursuant to 15A NCAC 2H .0200 and North Carolina G.S. 143.215.1, ofa deficiency of Animal Waste Permit AWS 310375. On February 3, 2000, it was reported by your facility that the freeboard level in your lagoons were not in compliance with levels of 18-inches in each_ Therefore, this notice is being sent in accordance with the Division of Water Quality's (DWQ) high freeboard policy. You should have submitted a Plan of Action to obtain compliance within a stipulated time frame depending on your lagoon level. The following procedure is to be implemented whenever the freeboard level in any lagoon is not in compliance: 1. Notify DWQ Wilmington Regional Office within 24 hours 2. Submit appropriate Plan of Action documents obtained from DWQ, Soil & Water district office, or Service Company 3, Provide DWQ Regional Office with weekly updates 4. Notify DWQ Regionaf Office when compliance is attained, It is highly recommended that this facility: 1) explores and initiates measures to conserve fresh water usage and 2) make any necessary changes to the waste management system and/or waste utilization plan to help maintain appropriate lagoon levels. 127 North Cardinal Dr., Wilmington, North Carolina 28405 'Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% reeveled/10%. post -consumer paper • Mr. Dave Nordin April 13, 2000 Page 2 The Division of Water Quality will take no further action for this reported incident at this time. DWQ may pursue additional actions including civil penalties, injunctive relief, or revocation of your Animal Waste Permit AWS 310375 for future occurrences.. If you have any questions concerning this matter please do not hesitate to contact either Mr. Stonewall Mathis or myself at (910) 395-3900. Sincerely, Dean Hunkele Environmental Specialist cc: Harold Jones, Duplin County Soil and Water Conservation DWQ Non -Discharge Operations Branch File DWQ Wilmington Animal Files 31-375 S:IWQSIANIMALSIDUPLIN12oo0131-375 Carrolls 2704-06 NOD.wpd a /_ / Plan Amendment to Include S&WCC Chronic Rainfall Practices and Standards through March 31, 2000 1. If this facility can comply with its existing permit and CAWMP it must do so. 2. Temporary Addition of New Sprayfields (*) (Check appropriate boxes.) () A. acres of cropland. List gop_t32es used:- - - (] B. acres of hardwood woodland @ 100 lbs PAN / acre added. Q C. acres of pine woodland added @ 60 Ibs PAN / acre added. 3. Summer Perennial Grass (Check appropriate box_) Q A. Application window extended for acres of perennial grass until fast killing frost An additional 50 Ibs of PAN applied to 27. I cres of perennial grass prior to killing frost 4. PAN Application Increased for Small Grains & Winter Grasses to be harvested. (Check appropriate box.) QAPAN application increased up to 2001bs per acre for acres of small graind, s or winter grasses to be harvesteWPAN application increased up to 150 Ibs per acre for 2 gacres of overseeded summer perennial included in 3. B. 5. Waste Analysis (Check appropriate box.) Q A. Prior to December 1�, 1999 the calculation of PAN will be based on a 35% reduction of the last analysis taken prior to the first 25 year 24 hour storm event. (Current waste analysis must be used after Dec. I' .) 94( Use current waste analysis to determine PAN. 6. Required - Maximum Nitrogen Utilization Measures for Small Grains and Winter Grasses. A. Use of higher seeding rates, B. Timely harvest of forage to increase yield, and C. Irrigating during periods of warmer weather. 7. Required - Irrigation Management Techniques to Reduce Runoff and Ponding Potential. A. Making frequent, light irrigation applications, and B. Not irrigating immediately before predicted rainfall. 8. The owner / manager is required to manage the movement of animals to and from the facility to minimize environmental impacts, ensure compliance with the facility's permit and amended CAWMP, and avoid discharge to surface waters. 9. Authorization to use the additional practices included in this amendment expires if a facility discharges to surface waters_ Any discharge is a violation and may result in an enforcement action. 10. The owner / operator is required to keep records of all waste applications. 11. This revision must include a map or sketch of new land application areas. Facility Number ,-3 I - 3 7 S � / J II� Facility Owner / Manager Dame (PR NT) Facility Owner / Manager Signature Date / / - .2-7- a-2rq Facility Name ALW"O L. c v Technical Specialist Name (PRIl\IT) Tec ii cal Specialist Signature Date /ZL6/4 9 This document must be filed at the SWCD office and be attached to the facilities CAWMP and be available for inspection at -the facility. {*) New temporary sprayfields must, meet applicable buffer and setback -requirements- Waste must not be applied to wetlands. 11/10/1999 Jul 14 03 06:35p MURPHY-BROWN 9102933138 p.12 U. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL. FREEBOARD ANDIOR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 2704 line m = 1816.7 lb PAN 2. Structure ID: 2706 line m = 845.9 lb PAN 3. Structure ID: line m = lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line m = lb PAN 6. Structure ID: line m = lb PAN n. lines 1 +2+3+4+5+6= 2662.61bPAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWF PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD o. tract # p. field # q. crop r. acres s_ remaining IRR 2 PAN balance (Iblacre} L TOTAL PAN BALANCE FOR FIELD (Ibs.) column r x s u_ applicadon window' 1A Bermuda 2.D4 173.76 354.5 Mar Au 1113 Bermuda 2.92 139.87 408.4 Mar -Au IC Bermuda 3.80 67.85 257.8 Mar -Au 2E Bermuda 5.47 144.80 792_1 Mar -Au 2C Bermuda 4.37 156-85 685.4 Mar Au 1 E Bermuda 4.18 174.91 731.1 Mar -Au 'State current crop ending application date or next crop application beginning date for avai{able receiving crops during 30 day draw down period. v. Total PAN available for all Fields (sum of column t) = 3229.3 Ib. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 2662.6 Ib. PAN PoA (30 Day) 2/21100 Jul 14 03 O6:35p MURPHY-BROWN 9102933138 p.13 x. Crop's remaining PAN balance (line v from section 110 _ y. overall PAN balance (w - x) 3229.3 lb. PAN -567 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. tf animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility. Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is available for pumping if needed. PoA (30 Day) 2121/00 Lagoon Freeboards Subject: Lagoon Freeboards Date: Mon, 14 Jul 2003 16:29:01 -0400 From: "Nordin, David"<DavidNordin@brownsofcarolina.com> To: "'stonewall.mathis@ncmail.net"' <stonewall.mathis@ncmail.net> CC: "'John.collegc@ncmail.net"' <Tohn.collcge@ncmail.nct>, "'Rick.shiver@ncmail.net"' <Rick.shiver@ncmail.net> Freeboard Levels - Murphy Brown LLC Kenansville Division - 7/14/03 Farm Facility# 2147 31 - 468 Batchelor 31 - 563 Turner Sow 31 - 57 3620 31 - 400 Scott 31-5 Envirotech 31 - 177 3090 31 - 678 2149 31 - 567 2704 31 - 375 Lagoon Level 17 inches A -17 inches B -17 inches S1 -14 inches S2 - 14 inches S3 -17 inches 18 inches 15 inches S1 - 18.5 inches 18 inches 16 inches 16 inches 2706 31 - 375 10 inches In addition to a 30 day PoA, a 5 day PoA will be submitted for this farm. If you have any further questions, please call me at 910 - 296 - 3731. Thank You David Nordin Land & Nutrient Management Murphy Brown LLC Kenansville Division 1 of 1 7/ 16/2003 3:02 PM State of North Carolina Department of Environment and Natural Resources r James B. Hunt, Jr., Goverl>'or -� Bill Holman, Secretary ZLJr Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc 2704 & 2706 PO Box 856 Warsaw NC 29398 Dear Carroll's Foods Inc: i • � NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND N fTURAL RESOURCES September 1, 2000 Subject: Notification for Wettable Acre Determination Animal Waste Management System 2704 & 2706 Facility Number 31-375 Duplin County A letter dated January 1.5, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by John Hunt on 7/28199 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: ❑ The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing John Hunt the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to John Hunt, at 3800 Barrett Drive, Raleigh, NC 27609, within in 90 days of the receipt of this letter. If you have any questions please contact John Hunt at (919) 571-4700. ff within 90 days you are unable to provide John Hunt with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recyrled/10% post-consu r paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 1 _ Category 2: Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWQ within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. PIease be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or pennitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File CARROLL'S FOODS, INC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA 28398 April 18, 2000 Mr, Dean Hunkele NCDENR-DWQ 127 North Cardinal Dr. Wilmington, NC 28405 Subject: Notice of Deficiency for Carroll's Farms Dear Mr. Hunkele: The lagoon levels were at or below the compliance level for the following farms and dates: Farm ## Facility # Date 2118 31-568 March 5, 2000 2149 31-567 February 27, 2000 2147 31-468 February 27, 2000 2704/2706 31-375 February 27, 2000 2601 7141 March 12, 2000 Carroll's staff is currently looking at the farms with heavy water use. Water saving devices are being installed and additional spray equipment is being placed on difficult farms. Sincerely, Howard L. Hobson, Technical Specialist Carroll's Foods, Inc. Cc: David Nordin, Don Butler 9 / - 375 71-375 Lapon Levels For DWO Duplia and Pander Counties From 1013/99 thru 4/3/00 Firm A B A B A B A B A B A B A B 2119 19 17 22 26 23 37 20 34 20 31 22 30 21 26 2149 20 20 21 19 19 27 20 2704 12 21 22 19 18 25 24 2706 18 16 26 23 21 22 21 2147 18 25 24 21 21 21 20 2529 17 21 29 23 25 31 20 2S 20 23 25 23 31 22 2601 13 16 17 12 12 is 1 1 17 A B A B L tit A B A B A B A B RIF A B 2118 25 23 22 23 21 22 23 20 24 23 24 31 26 26 2149 21 20 19 18 20 22 20 2704 24 25 23 24. 24 24 22 2706 30 30 26 26 31 33 31 2147 20 20 19 21 23 22 21 2529 38 20 37 37 37 37 34 33 34 33 31 29 31 32 2601 is 19 17 II 19 17 is EMEN UM w AW.A.11f, SO WNW MR F A B A 8 A B A B A B A B A 3 2111 25 25 26 24 29 19 31 17 26 14 19 17 19 17 210 22 23 21 21 17 17 18 2704 25 25 24 24 19 11 is 2706 32 31 30 29 22 19 11 2147 22 19 18 17 13 15 19 2529 30 29 30 27 29 26 25 23 23 22 21 20 19, 11 2601 13 16 1s 14 12 10 14 MMM-7 U11" jff-'Mj-� 9 OR It'"049TE 1 VNI, R ppq'�p V'-��' ' Ma �' J ...aL A B A B C A a C A a c A B c 7 2111 Ig 17 i1 22 19 20 19 20 16 20 2149 17 19 22 21 1 17 2704 Is 19 19 22 20 2706 17 16 21 28 1 24 2141 is 20 24 30 21 2S29 31 17 23 22 33 23 21 34 30 30 36 32 26 32 2601 12 16 1 1 111 1 1 20 1 1 16 7:�:i'Ll "I Ifl] , PJ.:4 jj4i . ' I ; - "MV0.1 1; '. 'el A B c A B c A B c 2118 16 21 16 20 20 22 ,2149 17 16 20 2704 19 20 21 2706 24 22 22 2147 20 20 20 2529 33 27 33 32 23 33 31 23 34 ,)Ani 17 17 19 JUSTIFICATION & DOCUMENTATION 2,1 - 533 (2_iO4) Facility Number 3- 3-75 �C&"y'`'"�� Farm Name: ra yr s Z704�1 '_2 70 On -Site Representative:._ Da 1��YL Inspector/Reviewer's Name:Gfcer i& Via,,V Date of site visit: � " S-" 2-000 Date of most recent WUP: Ll--7 Annual farm PAN deficit: pounds 1 Revised April 20, 1999 FOR MANDATORY WA DETERMINATION Aeration is flagged for a wettable acre determination due to fallyrq of Part H eligibility item(s) F7 F3 95 Operation not required to secure WA determination at this time based on exemption E1 E2 E3 E4 Operation pended for wettable acre determination based on P1 P2 P3 Irrigation System(s) - circle#: 1. hard -hose traveler, 2 center -pivot system; 3. linear -move system; 4_ stationary sprinkler system wlpermanent pipe; 6. stationary sprinkler system w/portable pipe; 6. stationary gun system wlpermanent pipe; 7. stationary gun system wlportable pipe . PART I. WA Determination Exemptions (EIigibility failure, Part It, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D2/D3 irrigation operating parameter sheets, including snap depicting wettable acres, is complete and signed by an I or PE_ E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part III. (NOTE:76 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part 11- F1 F2 F3, before completing computational table in Part HI). PART Il. 75% Rule .Eligibility Checklist and .Documentation of WA Determination Requirements. WA Determination required because. operation liailsnne of the eligibility requirements listedbelow: _ F1 Lack .of:acreage-which-resutteddn:Dver-mpplicaiiomof-wastew- ter=(PAN) on:spray_ f eld(s)accordingttofarm'sdastiwo�eas�f:imaa unzemds: _ F2 nclear,illegtble,-nr lack of -information/map. _F3 Obvious_-eld-iimitaiions-(numerausbitches;iaiiureio:deduct-xegvired_— buffrerlsetback:acreage;mr.26%Affot:almcreageldentifii ddriLAWMP°includes _ small,-irregularlymhapedfields fields-less-1 tan-5:acres-ibr-tavelers-or.less-ihan 2 acresfor.staiionary-sprinklers). F4 WA determination required because CAWMP -credits field(s)'s acreage -in excess of 75% of the respective field's total acreage as noted in gable in Part III. � vY la���) Revised April 1499 Facility Number �1 - ��JS �� �0& �� � r� Part Ill. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT NUMBER FIELD NUMBEWz TYPE OF IRRIGAnCIN SYSTEM TOTAL ACRES CAWMP ACRES FIELD I % G7NTS3 1 D'7 G 3 T z T z. ? Loeb 14 2- _ 0 1 ery I ly r Imp% I ty1 3 q 09 % 1 10 �� 3 I ,; I5-, 't.- i /VC,7'�,Y IIQ°I 13. 2- FIELD NUMBER'- hydrant, pull,zone, or.point numberss-mmay be used in place of field numbers depending on CAWMP and type of irrigation'system._ If pulls, etc. cross-marefhan one field, inspectorlreviewer will have to combine fields to calculate 75% field by field determination for exemption; -otherwise operation will be subject to WA determination. FIELD NUMBEW - must be clearly delineated - on -map -COMMENTS'- - back-up fields with CAWMP acFeageiexceeding 75% of its total. -acres -and having received less than 50% of its annual PAN as -documented in the farm'spreviousdwo years' (199-7 & 1998) of irrigation -records, -cannot serve -as -the sole basis-iorrequiring a WA Determination:;.Back-up fieldsTnust-bemoted in the-commentzecQon and must be accessible by irrigation -system. Part IV. Pending WA'Determinations P1 Plan -lacks followinginfoff nation: � f' P2 Plan revision may_safis€y 75% rule based on adequate overall PAN deficit and by adjusting-allfield_acreageio below 75% use rate P3 Other (ie/in process of installing new irrigation system)- State of North Carolina ]Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Carroll's Foods Inc 2704 PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc: I T4 ffl'T;W'A • Ad ftl NCDENR NORTH CAROLINA DERARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 31-375 Duplin County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRY1, DRY2, DRY3, SLUR1, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerel t� Kerr T. Stevens, Director Division of Water Quality cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled ]O% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality JA1l James B. Hunt, Jr., +Gov ernor_.-' --,,. -__ _ Bill Holman, Secretary Kerr T. Stevens, Director Mr. Don Butler Carroll's Foods Inc. PO Box 856 Warsaw, North Carolina 28398 Dear Don Butler: ` ` NCDENR NORTH CARouNA DEPARTMENT OF ENVIRONMENT AND hL4uRAL RESOURCES December 28, 1999 Subject: Combination of Swine Waste Management Systems Permit Number AWS310375 Permit Number AWS310533 It has come to the attention of the Division of Water Quality during a site visit of the subject facilities that the swine waste management systems are operated as one system. If these waste' management systems are operated as a combined system it is necessary that one permit be issued to the combined facility. Currently these facilities are covered separately under the general permit for Swine Waste Management. In order to combine these facility's permits please submit a Waste Utilization Plan for the combined facilities. Coverage under the general permit will then be reissued to the combined facility. If you have any questions or comments please feel free to contact me at 919-733-5083 extension 502. Sincerely, f Sue Homewood Cc: Wilmington Regional Office, Water Quality Section Non -Discharge Compliance and Enforcement Unit Permit File AWS310375 Permit File AWS310533 1617 Mail Service Center, Raleigh, North Carolina 27699-I617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper DRAFT Draft - Revised January 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number �L- 375 Operation is flagged for a wettable Farm Name:, Cat-�,1,: '` -L-7- f . acre determination due to failure of On -Site Representative: Part A eligibility item(s) F1 �F2 F3 F4 Inspector/Reviewer's Name: .S (-tv,4r Date of site visit: -7 E! Operation not required to secure WA determination at this time based on exemption El E2 E3 E4 Date of most recent WUP: Annual farm PAN deficit: g 2 pounds rrd-?hose Irrigation Systems) - circle #: traveler; 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system wpipe; 5. stationary sprinkler system w/portable pipe; 6. stationary gun system w/permanent pipe; 7. stationary gun system w/portable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D2/D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part III. (NOTE: 75 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part II - F1 F2 F3, before completing computational table in Part 111). PART 11. 75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination required because operation fails one of the eligibility requirements listed below: F1 Lack of acreage which resulted in over application of wastewater (PAN) on spray field(s) according to farm's last two years of irrigation records. 4__ F2 Unclear, illegible, or lack of information/map. F3 Obvious field limitations (numerous ditches; failure to deduct required buffer/setback acreage; or 25% of total acreage identified in CAWMP includes small, irregularly shaped fields - fields less than 5 acres for travelers or less than 2 acres for stationary sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess of 75% of the respective field's total acreage as noted in table in Part 111. DRAFT Draft - Revised January 20, 1999 Facility Number 3 t Part Ill. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT NUMBER FIELD NUMBER'.2 TYPE OF IRRIGATION SYSTEM TOTAL ACRES CAWMP ACRES FIELD % COMMENTS3 tyre Vc.A+� (97D3 �Z 2i Wu oAifga�ul� s�AN+- C-s 3' r � St > � z 6• s� x ys-� t = I Z S- c.. gz _r i� 3, Y S-7 r �- C( FIELD NUMBER' - hydrant, pull, zone, or point numbers may be used in place of field numbers depending on CAWMP and type of irrigation system. If pulls, etc. cross more than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption if possible; otherwise operation will be subject to WA determination. FIELD NUMBER' - must be clearly delineated on map. COMMENTS' - back-up fields with CAWMP acreage exceeding 75% of its total acres and having received less than 50% of its annual PAN as documented in the farm's previous two years' (1997 & 1998) of irrigation records, cannot serve as the sole basis for requiring a WA Determination. Back-up fields must be noted in the comment section and must be accessible by irrigation system. 31-375 and 31-533 Subjec 1-3 d 31-533 Date: Mon, 20 Dec 1999 11:38:19 -0500 From: Sonya Avant <sonya. avant@ncmail. net> To: Sue Homewood <sue.homewood@ncmaiI.net>, Stoney Mathis <Stonewall.Mathis@ncmail.net>, Brian Wrenn <Brian. Wrenn@ncmail. net> Sue, I received a call from Stoney and Brian letting us know that facility 31-533 should be combined with 31-375. Both facilities have been permitted. Sonya 1 of 1 12/21/1999 4:19 PM State of North Carolina Department of Environment and Natural Resources Division of Water Quality YDEC ED JUL � 1998 4 • • BY: !'21 James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND N,4TuRAL RE$OURGES June 26, 1999 Carroll's Foods Inc. 2704 PO Box 856 Warsaw NC 28398 Subject: Reissuance of Certificate of Coverage No.AWS310375 2704 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Carroll's Foods Inc.: The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on July 30, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Carroll's Foods Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 2704, located in Duplin County, with an animal capacity of no greater than 2400 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS310375 dated July 30, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition II.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition 1116 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310375 2704 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Katharine Keaton at (919) 733-5083 ext. 533. Sincerely, for A. P4on% ward, Jr., P. . cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File State of North Carolina Department of Environment and Natural Resources PCDENR Wilmington Regional Office NORTH CAROiJNA DE°ARTmEw OF ENVIRONMENT AND K URAL RESOURCES James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Division of Water Quality May 18, 1998 Certified Mail # Z 312 646 314 Return Receipt Requested Mr. Fred Cumbo Carroll's Foods, Inc. 2704/2706 Farm PO Box 856 Warsaw, NC 28398 Subject: NOTICE OF DEFICIENCY 2704/2706 Farm Facility Number: 31-375 Duplin County Dear Mr. Cumbo: On May 12, 1998, staff from the Wilmington Regional Office of the Division of Water Quality inspected your animal operation and the lagoon(s) serving this operation. It was observed that the 2706 lagoon had insufficient freeboard. USDA-NRCS guidelines require a minimum of one foot and seven inches of freeboard. This is based on the amount of storage space needed to contain a 25-year, 24 hour design storm event without a discharge. The level of the 2706 waste lagoon needs to be lowered and maintained in accordance with the NRCS guidelines and the state 2H .0200 rules governing animal waste management systems. In addition, there is a possible lagoon seep failure on the outer dike wall of the 2706 lagoon. This area should be monitored to ensure the integrity of the lagoon dike wall. The grassed waterway in spray field #1 should be improved to prevent runoff and erosion of the spray field. We suggest that you contact your service company, local NRCS or Soil and Water District office for any assistance they may be able to provide to correct the situation. To remain a deemed permitted facility, you must notify this office in writing within fourteen (14) days of the receipt of this notice, what actions will be taken to comply with your waste management plan. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit. 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Mr. Fred Cumbo May 18, 1998 Page 2. Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit. The Department of Environment, Health and Natural Resources has the authority to levy a civil penalty of not more than $10,000 per day per violation. When the required corrective actions are complete, you must notify this office in writing at the address below. If you have any questions concerning this matter, please call David Holsinger or Brian Wrenn at 910-395-3900. Sincerely, ff,fl 1, � Al Brian L. Wrenn Environmental Specialist cc: Harold Jones, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Don Butler, Carroll's Foods, Inc. Operations Branch Wilmington Files S. iWQS1BWANWIDF_ B DUPLI1V13I-375.DEF PS Form 38W, Aprii 1995 i s WO CL co n � 0 � _ don M O � 1 m z t.Lt ru t� r tT zMC m In 00. A @ -1 r0 � rh C =" fJ. ,(�Z C w F C> SENDER: ■Cofnptete items 1 and/or 2 for aditonal cervices.. I also Mush to receive the a ■Comp*o items 3, 4a, and 4b. following services (for an ■Print ycrr name and address on the reverse of this form so that we can relum this extra fee): 4 n cwd to you, ■Attach Oft form to the front of the mailpkxw or on the base d apace C;&" r,!. .� e.c.�.es---o°a Address as 11r o ■ Retum Receipt Requesfad' on the mailprem below the article number. 2. ❑ Restricted Delivery rfy ■The Retum Receipt will show to whom tfw article was delivered and the date 0 delivered. Consult postmaster for fee. 3. Article Addressed to: 4a. Article Number CL 4b. Service Type .° {O} ll Registered 4-C9r ied 1C ❑ Express Mail ❑ Insured 5 ❑ Return Receipt for Merchandise ❑ COD w 7. pate of Delive S 5. y: (Print !Name) 8. Addrew4es Address (Only it requested rived and tee is paid) 6. Sig true: (A ress or Agen } ° x PS Form 3811, OceMer 1994 102595-97-8-01e9 Domestic Retum Receipt State of North Carolina Department of Environment, Health and Natural Resources- 7- Division of Water Quality James B. Hunt, Jr., Governor AUG 0 1 1997 Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Direbtcsr— July 30, 1997 Robert McLeod 2704 PO Box 856 Warsaw NC 28398 Subject: Certificate of Coverage No. AWS310375 2704 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Robert McLeod: In accordance with your application received on July 14, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 31-375, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from. the 2704 Farm, located in Duplin County, with an animal capacity of no greater than 2400 Farrow to Wean and the application to a minimum of 45 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, V,I-A. Preston Howard, Jr_, P.E. cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources &4 1 Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary E:) EE A. Preston Howard, Jr., P.E., Director June 11, 1997 CERTIFIED MAIL RETURN_ RECEIPT REQUESTED Carroll's Foods Inc 2704 PO Box 856 Warsaw NC 28398 Farm Number: 31-375 Dear Carroll's Foods Inc : You are hereby notified that 2704, in accordance with G.S. 143-215.10C, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thi 30 days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package_ The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call John'Jallah at (919) 733-5083 extension 364 or Dave Holsinger with the Wilmington Regional Office at (910) 395-3900 Sincerely, • Howard, Jr., F.E. cc: Permit File (w/o encl.) Wilmington Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycledf 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 12, 1996 Carroll's Foods Inc. 2704 PO Box 856 Warsaw NC 28398 SUBJECT: Operator In Charge Designation Facility: Carroll's Foods 2704 Facility ID#: 31-375 Duplin County Dear Farm Owner: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office.. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919n33-0026. Sincerely, reston Howard, Jr. P irector Division of Water Quality Enclosure cc: Wilmington Regional Office Water Quality Files P.O. Box 27687, Ni �� FAX 919-715-3060 Raleigh, North Carolina 27611-7687 CAn Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/ 100% post -consumer paper Department James B. Hunt, Jr. Governor State of North Carolina of Environment, Health, and Natural Resources Wilmington Regional Office Division of Environmental Management Jonathan B. Howes Water Quality Section Secretary MAY 1, 1996 Mr. Mark S. McHenry, P.E. KPMG Peat Marwick LLP 200 Crescent Court Dallas, Texas 75201-1885 Subject: Tax Certification Request Carroll's Foods, Inc. (Farm No. 2704) Duplin County Dear Mr. McHenry: I have received your April 9, 1996 letter requesting tax certification for water pollution control facilities located at Carroll's Farm No. 2704, a 2400 farrow to wean swine facility. An extensive review by Division staff and staff of the Attorney General's Office has resulted in the following stipulations concerning tax certification of pollution control equipment located at animal operations. A determination has been made that animal waste management facilities may receive tax certifications from the Department of Environment, Health, and Natural Resources. However, several issues must be resolved prior to the Department granting a tax certification on any specific facility. These are issues that concern what facilities are in place (and will remain in place), are the facilities adequate to comply with all requirements of the Environmental Management Commission, and are these facilities being used exclusively for the purpose of pollution abatement. Currently, all animal waste management systems in the State are deemed permitted in accordance with the North Carolina Administrative Code 15A NCAC 2H.0217, as long as certain conditions are met. While this method of permitting was determined by the Commission to be adequate for most facilities, it is not specific enough to allow the Division to determine if a facility is able to consistently comply with all of the criteria listed above. -� In summar-1, it would be necessary for the facility to request and receive an individual nondischarge permit prior to receiving a tax certification for pollution control equipment that is being used at the facility. This permit would specifically list all the components of the facility which are currently in place and which are needed to insure compliance with the Commission's rules. 127 Cardinal 'Drive Extension. Wilmington, N.C. 28405-3845 • Telephone 910-395-3900 • Fax 910-350-2_004 An Equal Opportunity Affirmative Action Employer Mr. Mark S. McHenry, P.E. May 1, 1996 Page Two The application package must include an evaluation of all treatment units by the applicant's engineering consultant. These would include but not be limited to lagoon design (including size, construction details, and liner information), pumps and piping (including pump sizes and pumping rates), and the land application receiver site (including wetted acreage, specific buffers to be maintained, soils types, crops, and depth of the seasonal high water table from the land surface). If the system is found to meet the minimum design requirements of Section 2H.0219 and an individual nondischarge permit is issued, it will contain monitoring and reporting requirements necessary to insure that compliance is maintained. This monitoring may include monitoring of the waste prior to land application, soils analysis, and groundwater monitoring. A violation of the individual nondischarge permit would subject the Permittee to a civil penalty of up to $10,000 per violation. For your convenience, we have enclosed a copy of the Division's nondischarge permitting rules (15A NCAC 2H.0200) and an application form. This application form is the same form currently used for spray irrigation disposal facilities. Although, not covered within the application, it would be necessary to include a system nitrogen loading balance. The other issue is that if which components of the system are exclusively used for waste abatement. This is a requirement of NCGS 105-275.(8)a. Each component including the land used would have to be evaluated during an on -site inspection by staff of the Department. It is our understanding from discussions with staff of the North Carolina Department of Revenue that an applicant can not receive a tax certificate for land being used to develop a crop, since that land would not be used exclusively to receive animal waste. The same criteria would also apply for the land being used for buffer and equipment (pumps, piping, ect.) used to land apply the waste. Regretfully, the Division can not proceed with the requested tax certification of Carroll's Foods, Inc. Farm No. 2704. If we can be of further assistance in this or any other matter, please do not hesitate to either myself at (910) 395-3900 or Mr. Dennis Ramsey of the Central Office staff at (919) 733-5083, ext.528. Sincerely, ve Adkins Water Quality Regional Supervisor cc: Dennis Ramsey ?A" t., U . 91 ala 4 Litt UNII Im 'All f U12 IMP IN Uji yr DAIL aid. im ift►LM Ajo. P J.i, Jw c ► 1A .1 am Ulf LM im am . I- - 0 ^ ft i km Liu UU uu LAI Um WAMAW im IN 17 UAL Liu LAI 1.114 1101 im" no C- d Sri! law utt It J-U • UJIL Jim f U2.1 Hit ,j Im 0 U , It "T Hit —X ma LM kin NIM Ulf Ian IN till WE till qf, C= 12% 901 ar 1110 W. CK Lat rri U" NJ utt kirk A um -to 11611. J,, L"y NO Oi Li )ILI IN ti HILL i Ya • CARROLL'S FOODS, INC. P: O. Drawer 856 WARSAW, NORTH CAROLINA 28398 SEP U 8 1995 Li September 7, 1995 Mr. Jim Gregson NC DEHNR Division of Environmental Management Water Quality Section 127 Cardinal Drive Extension Wilmington, NC 28405-3845 Dear Jim, Please find below the chronological order of events for Carroll's Company Farm 2704. It should be pointed out that this was not a typical 2400 sow farrow to wean farm in the beginning. Initially, its purpose was to serve as a replacement site for genetic and health improvement of swine herds. Depopulation animals were moved into the facility and repopulation animals were moved to sow farms. It served mainly as holding farm for the first year. April 1993 - The waste management plan was approved July 1993 - 1200 gilts and boars were placed on the farm November 30, 1993- The farm was registered with DEM January 1994 - Animals were moved off the farm March 1994 - 1000 gilts and boars were placed on the farm June 1994 - Animals were moved off the farm July 1994 - 1000 gilts and boars were placed on the farm July 1994 - Area to be cleared was flagged and clearing began November 1994 - Animals were moved off the farm December 1994 - 2400 sows were stocked for the permanent farrow to wean farm. • April 13, 1995 - Plan was certified contengent upon cover crop and sprigging coastal bermuda August 1995 - Final clearing and stumping in preparation for fall planting of small grain cover crop August 28, 1995 - Began waste application to provide nutrients/ moisture for September planting (30 days prior planting) See attached pumping records September 1995 - Apply lime and plant in small grain October/November 1995 - Apply animal waste nutrients in accordance with waste analysis and crop requirements March 1996 - Establish field in coastal bermuda, harvest hay and overseed with small grain for harvest. We feel that this is a viable plan that will fully utilize available nutrients and prevent contamination of surface and ground water. Please give me a call if you have questions regarding this information. Sincerely, utler, Rea Estate Mgr. Carroll's Foods, Inc. WASTE DISPOSAL CHARGES FOR: Farm 2704 September 1995 Week of: 9/2/95 Operator: Mike Merritt Machine: 1 Tuesday Wednesday Total 8/29 8/30 Hours: 5 6 11 Field: 1D lE GPM: 225 225 Gallons Pumped: 67,500 819000 1483,500 $35/Hour: $ 175 $ 210 $ 385 WASTE DISPOSAL CHARGES FOR: Farm 2704 August 1995 Week of: 8/26/95 Operator: Mike Merritt Machine: 1 Monday Tuesday Thursday Friday Total 8/21 8/22 8/24 8/25 Hours: 4 4 6 6 20 Field: 1 B 1 B I.C. 1 C GPM: 200 200 200 200 Gallons Pumped: 481000 485000 721,000 72,000 2401000 $35/Hour: $ 140 $ 140 $ 210 $ 210 $ 700 `y - . V Rnb �r �L =Lr_ � AXHASTE l3A2 AGM-�T_ YT PI.;LH CERTIFICATOH PDR PITING PEED=TS Please raturn the completed form to the Division of the address on the reverse side of this form. Mame of car: (Please !wiling Address: APR - 8 1995 Environmental Managamamt at Phone No.: q 1) - 1`iZ --5 454 �9A i County (of farm)- ?arma location: Latitude and Longitude:,,�,� �' & /Z$d (required) . so Please attach a copy of a county road map with location identified. '3`4-`]' 4 'T-'ype of operation (swine, layer, dairy, etc.) : 5W tN r-. i9S. /'f i Design capacity (number of animals) : D-4 Q Q 9 AQ.- W F-ik 4 Average -size of operation (12 month population avg.): Average acreaget needed for land application of waste (acres): aaassassssssssgs:srssasaaaasssssassssaataaassrsssssasassasassassasasssaz:sea== Tacbaical Specialist Cartification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F A005, I certify that the existing animal waste management system for the farm named above has an animal waste wailagament plai. that .:.Eetm tL= =i-=-==-o- mn ---:':t—a-na^c_ Zt8ndr-=ds -i specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation. Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper :caste application equipment; schedule for timing of applications; application rates; loading gates; and the control of the discharge of pollutants from stornwater runoff events less severe than the 25-year, 24-hour storm. . Name of Tecbnical specialist (Please Print): Affiliation (Agency) : kEW( iG.S'CAlik YVLj�ft Address -C- A$3q W Phone No. B Lo -jai.aq.3t(- Signature: 1 y 4 Date: 3-181.9 ssrr;aa;,Asa:sas7aar:sarr:rsarsssa:raa�araiJ as�[a 7La ar3a�s�:s::a:rC:ss==s owner/Manager Agreement (we) understand the operation and maintenance procedures established .in the approved animal waste management plan for the farm named above and will inplemenz these procedures. I (we) know that any expansion to the existing design capacity or the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the scale either directly through a man-made conveyance or through rU12UZf irosm a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. :Jame o f Pr int) ` -IA pto-n Signature: Date.--' 3-ZFs'�15 p C. A &A011•`5 QZ&%4kil tfvv.WeAsk"b - Hama -of manager, if different from owner (Please print) : Signature:— �Sf'ti irk-h�-� _ - ' Date. L q' tiote: A change in land ownership requires notification or a new ce=tificaticr. (i= the approved plan is changed) within 60 days of a title transfer.-N. DE24 USE ONLY: ACE# AVERAGE GROUND SAINDY MATERIAL NO CLAY SANDY CLAY -CLAY • TYPICA "-SECTION OF LAGOON CONZZLRUCTION WITH PARTIAL- CCLAY LINER r 1 FOOT THICK CLAY LINER (MINIMUM) ! FILL %% FILL AVERAGE GROUND G, VARIABLE EXCAVATE THIS AREA AND VARIABLE SANDY MATERIAL I BACKFILL WITH'CLAY i y NO CLAY -f 1 FOOT THICK CLAY LINER EXCAVATE 1 FOOT 'TRICK CLAY LINER SANDY CLAY -CLAY ADDITIONAL' EXCAVATION DUI: TO LINER: AVERAGE DEPTH TO CLAY X I FOOT 'THICK X DISTANCE = CUBIC FEET = CUBIC YARDS 27 CUBIC FEET/CUBIC YARDS ll. S. Department of Agriculture Soil Conservation Service -%C-LNI) -3•; September 1980 rile c(,ije: 2io HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner+�ar�S o k - Lc Z'6aw dmrm County .=��—Z)n Community or Group No. Conservation Plan No. Estimated Depth of Water to Top of Dam /o Ft. Length of Flood Pool Ft. Date of Field Hazard Investigation Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. st, Elev. Mt. Elevatior Kind of :Improvements: of Breach Reach: Length: Width: Slope: Land Use Improvements Above :Floodwater Above Flood Plain: Flood Plain t. Ft. Ft. Ft. 1 2 . 3 Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach A SUDDEN FAILURE OF STRUCTURE WILL NOT ENDANGER LIFE OR DAMAGt PUBLIC TRANSPORTATION. Ldped3, is C�r+�toxl ,,¢¢H..cca,,��zard Classification of Dam Gb, c) (see NEM4-Part 520.21) Daft Classification ('I II, I1I, IV, V) By name ,a--- J--') . C . e Concurred By name (title) NOTE: 1. Instructions on reverse side. 2. Attach additional sheets as needed. "Ai -- S Date 4Z-7 3 Da to -- 8— 43 W W W W W W xxx W% &R V1 In N Q NNN JG o ►rt`c G T� ❑ «c.d /� �, -•-_ t e 1 ✓ a_` � a 74o fo rs ✓1 ci c QC w� `f�c - F.`©_ S ¢d ra ,� J�J/� �.�. w`/+fit [/�y3UC S • ` GC ! �s� �t C re.��I/i7 i-a Y G' 7 f G% U•_ v lam e l� rcct S4-k-..s Oo Cc�kGrJ t ra� IF aCA.7A-1 cl C4- r5rotx i s k eC,de� 4 rccna7�C QVe-r- c C-cl.-� 5/o/0-e- % / F-j I 1 0.rect A-0 ]' Shad F, J LAGOON DESIGN CHECK LIST bel. Copy of 026 and supporting maps included if clearing involved. (including access roads and waste application system sites) 2. Dam Safety Exclusion OKa. Dike not over 15 feet high to down stream slope and not over 10 acre feet storage to top of dike. 3. Storage Volumes 01� a. designed volume exceeds needs ,D< b. all temporary storage is designed above the seasonable high water table. ©K.c. minimum of 6 feet treatment volume depth available o K d. no sludge storage statement included if landowner so requests 4. Operation & Maintenance Plan (sheet included) r c9� a. begin and end pump -out elevations shown 5. Location Sketch (included) .J 0 a. distance and direction to nearest residence shown (sLW JL OK 014b. road numbers shown u �r,'a ( P 1w4e e fc. north arrow shown 6. Hazard Classification Sheet (NC-ENG-34 included) OKa. distance to nearest stream in event of dike failure shown aK b. distance to nearest public road in event of failure shown v (_c. topo map of area to support a & b above included 7. Waste Utilization Plan (included) OK a. all tracts, field numbers, field acreage, (available acres excluding buffers for ditches, roads, homes, property line, etc.) crops shown Df�-b. signatures of producer & person preparing plan AL") PlA C. pumping agreement signed by adjoining landowner showing tract numbers, field numbers, acres, etc. if needed 6� d. legible ASCS maps of effluent disposal fields included 6j4 e. legible soil survey sheets showing all effluent disposal fields included o _f. suitability of soils for crops planned assured Q � g. attachment "B" on sampling procedure included 8. Soil Investigation Sheet (SCS-ENG-538 included) aV- a. minimum of three borings on Class IV & V lagoons ol! b. borings 2.0' below designed bottom of lagoon TK c. location & elevation of borings in relation to grid survey 0 (d. seasonal high water table at highest elevation 6K e. borrow area location shown U, S- DE PAR 11ALN 1 0t AUit!'(. ,j- j Lrtz SOIL CONSERVATION SERVICE REV. 8191 REQUEST FOR TECHNICAL AS5I51ANCE T:�j EM _,�— :7 70 ,�- D4 r c.r__1 A its F�j Landuser's Name: L�2c_aZ. L�YC_. District Cooperator.Yes No Field Office: C'C/n/T-D y Locatian rock: _.L Practice For Which Assistance is Requested: Name:�_ A% Zc % au b2ze >, Cade Fund .kil:ocation: CO-01 '_� ACP LTA LTC RC&D Other Type Assistance Requested: (Survey, Design, Approval, Etc) ri� So, Ls mr/ EsrLmated Job Class: I II III IV '� Other Highest Approval Level For This Practice By Requesting Office: I & E. 30^f Design: _22 - Construction: _�!r___ - Dare(:) Assistance is Needed: ' Room*) It*or R6gIIC5LiA$ A3fiitaII= .'Narrative of Site Conditions or Special Circumstances: 4� I/d_r dam... C /'erx � Requested By: .Date• District Conservationist Approved By: pate: Area Conservationist Priority: H M L (Assigned by Area Conservationist) fC,2. i c enul e d Ci e-5 A a A. Jsr+se4sY Soi ns rvanon Servoce 7373 f"vo 1c.q ' HIGHLY ERODIBLE LAND AND WETLAND CONSERVATION DETERMINATION Name of USDA A ency or Person Requesting Determination A9 CS Carrolls Foods Inez. P 0 Box 856 Warsaw, NC 28398 3. County Sampson 5. Farm No. and Tract No. 10591 T 10703 ifiE,viSF� RFrTlr)N I - HIGHLY ERODIBLE LAND 6. Is soil survey now available for making a highly erodible land determination? Yes No ❑ FIELD NO.(s) TOTAL ACRES *µ+ =` 7. Are there highly erodible soil map units on this farm? Yes )] Na 8. List highly erodible fields that, according to ASCS records, were used to produce an agricultural commodity in any crop year during 1981-1985. 9. List highly erodible fields that have been or will be converted for the production of agricultural commodities and, according to ASCS records, were not used for this purpose in any crop year during 1981-1985; and were not enrolled in a USDA set -aside or diversion program. 10. This Highly Erodible Land determination was completed in the: Office Lam' Field ❑ = r� -= SECTION II - WETLAND FIELD t4O.(s) TOTAL. ACRES 11. Are there hydric soils on this farm? Yes j� No ❑ 12. Wetlands (W), including abandoned wetlands, or Farmed Wetlands (FW) or Farmed Wetlands Pasture (FWP). Wetlands may be farmed under natural conditions. Farmed Wetlands and Farmed Wetlands Pasture may be p farmed and maintained in the same manner as they were prior to December 23, 1965, as long as they are not O CAOA& abandoned. LN 13. Prior Converted Cropland (PC). Wetlands that were converted prior to December 23, 1985. The use, management, drainage, and alteration of prior converted cropland (PC) are not subject to the wetland oonservation provisions u6liess the area reverts to wetland as a result of abandonment. 4'• l3 14. Artificial Wetlands (AM. Artificial wetlands includes irrigation -induced wetlands. These wetlands are not subject to the welland conservation provisions. 15. Minimal Effect Wetlands (MM. These wetlands are to be farmed according to the minimal-etfect agreement signed at the lane the minimal -effect determination was made. 1A. Mitigation Wetlands (MIW). Wetlands on which a person is actively mitigating a trequentty cropped area or a wetland xmverted between December 23, 1985 and November 28, 1990. .. Restoration with Violation (RVW-year). A restored wetland thal was in violation as a result of conversion after November 28, 1990, or the planting of an agricultural commodity or forage crop. 18. Restoration wi#W Violation (RSW). A restored wetland oomened between December 23, 1985 and November 28, 1990, on which an agricuftural commodity has not been planted. 19. Replacement Wetiands (RPM. -Wetlands which are converted for purposes other than to increase production, where the wetland values are being replaced at a second site. 20. Good Faith Wetlands (GFW+year). Wetlands on which ASCS has determined a violation to be in good faith and the wetland has been restored_ 21. Converted Wetlands (CW). Wetands converted after December 23, 1985 and prior to November 28, 19W. In any year that an agricultural commodity is planted on these Convened Wetlands, you wig be ineligible for USDA benefits. 22_ Converted Wetland (CW+year). Wetlands converted after November 28, 1990. You will be ineligible for USDA program benefits until this wetland is restored. 23. Converted Wetland Non -Agricultural use (CWNA). Wetlands that are converted for trees, fish production, shrubs, cranberries, vineyards or building and road constntction. 24. Converted Welland Technical Error (CWTE). Wetlands that were converted as a result of incorrect determination by SCS. K) 2L The planned alteration measures on wetlands in fields are considered maintenance and are in compllanm ` with FSA. 26. The planned alteration measures on wetlands in fields are not considered to be maintenance and if i installed will cause the area to become a Converted Wetland (CM. See item 22 for irdormation an CW+year. 27. The Wetland determination was completed in Ov office fieid ❑ and was dewwed❑ rnailed�the person on / �- 2f . Remarks.ZW_ FR) e1#f,4 %} o hf /A� I>c A fll fC . 7 A-E,y i=,e,.,y /1 A o- 1� ter • 49W VAQe Wsir_cu 7a ' C-16 that the above determbotion is correct and adequate far use in derermining 30. Sigr asdim of SCS District Conservatkx t 31. Datffr - R1AFhj farUSDA program benefits, and that wetland hydrology, hydrie mils, andA. trydrtryR fir, yegetadrlrr:+rnder normal cirrirmsranrts exist air all areas onrlitrcd ay ' a W n ctla Q Z- - �ndpro�rsrns of Lhr sox Lbrbert!YtkJtt swvtc,. srxb+r.i�,out..p.rd to raoR tMlglar� Dolor, sin, � c+lrrare+v,=^�:.�_ 'WS Copy �H a t F �-ifr rx T 7 �+�-f�.,� ::,> } �'r.���►Ye _ A� YA':fN1�t ( a , II 'i �Iy „ �., l �! �. Y' `zY Sri ��" ®�'' '"°f t i3 ' •... -.tili�„�.r,�,.s•M � � �.Y~�� � �rlgt � ix�'� f+d-'�.�% 1 �'yp•L `1 � � � y� 'll' irF 1 ]��y�i} p'7 $TA F � r. .: 4 ■ . �. •� ,r /+>,hn�r f •1: .iG fi w,1, �' ,e• d. 4'-' 'y4f FA^RI dl ,i�i ^`%• ��•, .+ti~' - ?' \+`YQ�y 4.i jfF! #G. ♦��►'fGiG yr - Y ej '•.. J ham, �i T ;/► ti ,.�.y�?ir" � �'% ? I�r v#r�•„ Y"� 55` k'���'��,i p... ?",I : r' f' I��'1:;11� t,+� '��+'rV;, �- �b �.G r•Y.rl's1►'"'r ' i �., I I q/� ,rd1d �' �.,� • +er1+ � it •' '�i✓' f ���+'� sL''� �sr� '+.� j . c �: IV �� "�` '�' r�' ;s � �!: "tip: _ t.y �•� �� � }j, c. J't r � � c � � S WWI Al Adlbk ji n-•ti. �i! a� I /1'' �1 � �',��� � Gf , ,- • 1. ffi� r''�A- f R.: a •w. t `u �Y,? .r � �, ,e'�� 1 I � ° � ��d n.r\ % } 1G��1 .,., u � �, ��, . 1� ��'• � .ri'}...� j yh '� �S�L� �, l�l�'r,' � ;�"f)y,Ef s;�_ �. �:�Y.�� ��f r �i��• i :��r t. s�4' ra/'1.�: /sa,-ir'1 i �r f ��� r'y,j.' C-i'\C�'�•4,a� y, .,ly",F•,, r'SY�y.�; '�i a '_.i^ T �. �- '�'-r i',t1OR Awe 11j'w�, ar . "'• 3 t :�'; � .F ,. +P, 4� ..�/ •.' �''i�'::Y1".'.� 'i.".r•�a.+rN.Le, t D"+'' ,R" 5�+.'gsarN 1/ , r' .-sue'• �, x'.'r�4l,1•I.`4'•• ,►r F'■"'�e ,� l,��.yY fld.rl''. .� ' h,"";'":41 f.+ 1'a4. 1 its..�`'i L��,_.y':; `±, C^• , 1 ,� e•• , •�r y r . 'ram• i !•` 4' ' .��. Iw�F,�o�l.., , r , � �Y I fir: r , . J ,� 41��. r:•I'.• ti� �' i7 1 �'' I e ♦ I' 1.1 '3'.ti. � r b ti Y�' ,x t� '� �'�'�' ''�� .i� . � � ,�► :�T, �,!C ell A - 6 ,' _ � �`1 wN�'V GL % G "' ,! . `�, -� � F 5 �jl, "'�• ' l I � •r RIG- ;p•.. ,".'' 't . PIN - y �'h '.f . ,!", � �!� � ;T S"�Y• �,' ��\j` �y���, ; II �FI1aR �� '''��7• J�'�"i^.. y,�`v.�"�4 �+t:.{X ,4. f9m WE i m,'•11. . L 'yi k a d, SCS_ENG_539 U. S. DEPARTMENT OF AGRICULTURE R... 5-70 SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE • - ;f it .. • ' • Iq— s -COUNTY PHOTO SHEET 140WORK UNIT WATERSHEU AREA MEASUREMENTS CROPLAND-ACRFS ACRES �• WOODLAND-ACRESf 'i -w w• • f IN MEN ■■■■■■■rrr■■r■r■■■■■■■ no r ■■ ■r■■r■■■■■■■r ■■r ■■ ESE ■■ ■■ii ■■■■r■■r■■r■■ ■ E r■■ ■ ■ ■Err■r■■■■ ■ ■■ ■■■■■■r ■rrrr■r■■■■ ■■ ■r■■■r■rrrrMr■■■■rr r■■■■■■■■■r■■■■■rr■■r■■■ ■ ■rr■r ■■■ ■r■ ■■■rrrrr■■ ■■■■■ MMMMMMMMMMMMIMIMMMMMMM ■■■■■■■■■■■■rr■■■r■rrr■■■■ ■■■■■■rr■■■■ ■■rrrr■ ■rr■■ EMENEEMEMEN ■r■■■■r■■1ME :.... PROFILE (Con t*iucd an back when nomiaryl SMw waler table *1twations on darn-siter borings. Min oil Efll�l 1=00t=001130 010 r-�m�■1�1■r�r r�■ ■�■�■I■�■�■±■�;r�■�r�■er�ak■�■ �� r��lrrr■rr � ■.■�r��■�rr°s�■�rr■�a ■�r��■I■i�lr L" ON:0200 N WE No ■Irfr-rl■'■k■I■-■!r!■01, �!� �R�l�� ■r ■!■ ■'r'rfrlr ■Ire■I■I■ ■�■'■r■I■ � ■Ii.'J■ ■r ■I■ r ■'■I■I■'rl�k■I■I■ ■I■'■I■Ir ' � �!�■ rr ■ ■ r ■ ■i■I■ ■�■�r1r1r rir rlrir �� � r r r ■ � r r,r`■I■ rlre■r�r rl® ■-'■Ir ���'r'■ ■■ ■ ■ ■ ■r ■i■ rIr ■Iri■ A'�, mac,. �-,, t 0! .Pf��z.r.� r n Olio, Adne"p. d�l10 WASTE UTILIZATION PLAN ---------------------- Owners name--:CARROLL'S FOODS #2704 County:DUPLIN Mail Address-: 0 Type of production unit ---- :FAR -WEAN Number of animal units-----: 2400 Type of waste facility ----- :Anaerobic Lagoon Temporary storage period---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced-----------------: 14626 tons/year Amount of plant available N produced by animals-: 12960 lbs./year Commercial N to apply on planned acreage--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 10703 2 BLANTONK N/A 100.00 20.7 2070 S-APRIL 10703 2 BLANTONB 3.8 50.00 20.7 3933 MAR-OCT 10703 1 BLANTONK N/A 100.00 25.0 2500 S-APRIL 10703 1 BLANTONB 3.8 50.00 25.0 4750 MAR-OCT ----- ----- ----- ----- ----- ----- Total ----- 91.4 ----- 13253 ------ Available Nitrogen (includes commercial) 1296Q Surplus Or Deficit -293 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons U I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- L a, • a AL Will! ImAhk es�Alr� Prepared by: Title: _MiAAAG& ( - Date: Concurred in by: A"- Date: Producer I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. W , 1�•-'�'c� Date: Producer Technical Specialist: Date: 3-a �(. 4-13-qS (Copy to producer and copy to case file) 0 Lcl \ 1 rt � E• q �� � ��1.1 T�; ��t i >�1.� }k�t .;J#i r a 4rj.. 1 V Kti .✓ '� .ayy, \ r u tt Ai � I ! Isil ltFr lw+t t . r, r r1 S Oil �` �> '�ir . � /r C 'Vr 'kriJ ty !�� y ti'F�Uf>IlA•Di°�! V Y -_ 1 r b �' �'., e L \ ` t y 1 r Pk �ltr� 15;h" 1 t r;ri ri �- .I it r NVt {{.fir j� Y Ir��i t Lr'rt r •s J ;.k`x�.r Y Y i I.t �Ir 111 4 1"L ��µ+•>i��y R'$!`�f'��Y�� y��,} r '•V�`4 1'ijP ✓� � r\ � I �1 n r r b Ar P IJ j � � � •'� ; Operator:Carrolls Foods-WiCounty: Duplin Date: 03/20/93 Distance to nearest residence (other than owner): 1200.0 feet 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 2400 sows (farrow to wean) x 433 lbs. = 1039200 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 1039200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1039200 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 1039200 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." TOTAL DESIGN VOLUME Inside top length 660.0 feet ; Inside top width 280.0 feet Top of dike at elevation 42.9 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design, lagoon liquid level at elevation 41.9 feet Bottom of lagoon elevation 31.9 feet Seasonal high water table elevation 0. '0feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 654.0 274.0 10.0 - AREA OF TOP LENGTH * WIDTH = 654.0 274.0 179196.0 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 594.0 214.0 127116.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 624.0 244.0 609024.0 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 179196.0 609024.0 127116.0 1.7 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 1525560 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 660.0 280.0 184800.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 184800.0 square feet Design temporary storage period to be 180 days. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 1039200 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 253779 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 107800.0 cubic feet of 25 year - 24 hour storm volume = 7.5 inches / 12 inches per foot * DA Volume = 115500.0 cubic feet +i1QTAL REQUIRED TEMPORARY STORAGE 5A. 253779 cubic feet 5B. 0 cubic feet 5C. 107800 cubic feet 5D. 115500 cubic feet TOTAL 477079 cubic feet :al required volume 1516279 cubic feet tal design volume avail. 1525560 cubic feet R. req. treatment volume plus sludge accumulation 1039200 cubic feet 31.1 1e4537+ elev. -� feet ; Volume is - cubic feet (end pumping) Rai design volume less 25yr-24hr storm is 1410060 cubic feet elev. 41.2 feet ; Volume is 1401483 cubic feet (start pumping) Macnal high water table elevation 3�'a9-9 feet {O BY : ' \�,APPROVED BY?V / DATE : 3 - Z,-1 -1VN DATE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 41.2 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 39.2 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of Pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. ,,!! us nl, at, �i'7ar S� �o-o kc�d �,�f //7: AV l;dlIY s chess. SPECIFICATIONS -FOR -CONSTRUCTIONv OF -WASTE -TREATMENT_ LAGOONS Clearing: All trees and brush shall be removed from the construction area before any excavating or fill is started. Stumps will be removed within the area of the foundation of the embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of embankment material. Cut-off Trench: A cut-off trench (when specified) shall be installed as shown in the plans. -� �t AS � � fa�4.Q/ � Ca cd-�i e►, s cis �ser. d�.w 9e• Ls indcs fr-��. 3�i Construction: ------------- Construction of excavated and earthfill areas shall be performed to the neat lines and grades as planned. Deviations from this will require prior approval of the SCS. Earthfill shall not be placed in standing water and reasonable compaction of the fills shall be performed by the construction equipment or sheeps-foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement. To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated a minimum of one (1) foot below grade and backfilled and compacted with a suitable material (ie-CL,SC,CH). Refer to the soils investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. Vegetation: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction. SEEDING RECOMMENDATIONS ------------------------ AREA TO BE SEEDED: 6.0 ACRES USE THE SEED MIXTURE INDICATED: 0 LBS. FESCUE GRASS § 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 15 TO NOVEMBER 30 0 LBS. 'PENSACOLA' BAHIA GRASS 5 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 30 48 LBS. HULLED BERMUDA GRASS S 8 LBS./AC. (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0 LBS. RYE GRAIN S 30 LBS./ACRE (NURSERY FOR FESCUE) 0 LBS. RYE GRASS S 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 6000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 12 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 600 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. Orientation: 55.0 50.0 46.0 40.0 35. 0 30.0 Lower Left 30 Mesh Surface I Existing Project: Carrolls Foods Williams Drawing: shtl Number: Location: ®id Date: Engineer: Owner: Estimator: Prepmrad bU: using Sitework ination: 20.0 ju mean 5uraace ;bag. 00 48.90 1 33.00 4044$$ 90 )K46.90 )K44.90 )K44.10 )K43.70 )K41.40 )E 37. 70 )E 38. 40 )K 34. * 49. 70 X 48. 10 )K 46. 30 CIE 44. 70 CIE 43. 40 X 40. 60 )K 36. 90 )K36.00 )K32. f3$l060 )K47.20 )K44.20 )K42.60 )K40.70 )E 39. 70 X 38. 70 )K36.10 )K 33. A "0 80 )K 46. 10 )K43.60 X 41. 80 A 40. 90 )K40.60 )K39. 30 )K 36. 60 )K 34. 4033. 60 46.'T0 3IE 42. s0 )K 41. 30 X 39. 30 )K38.50 )K37.30 X 34. 10 )K 32. 44. 00 1 43.40 )K 42. 38 A 42. 90 )K 42. ie X 41.30 A37.70 )K36.20 )K 32. %3. 00 44. %43. 40 W42.70 A42.60 )K37.90 )K34.70 A 34. �40 0 42.0 Plot of all data for the surface: Existing Project: Carrolls Foods Williams Drawing: shtl Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitswork T',/ tiI C L V M W of h DNS s . �VLL PI.0 f, n�5 t6 N gD,TTDm, D-JE� P c0�4FIMLl--- 1 t D 1 N T© P h i b-rK, j, G00(c. ` >-w k�rI, burLDlxc EM0,INVERo -4g. Ur n i 7. SLOP% ToThP bvSIGR ELt-=VI S�r�Pn� TR��►TW1�Ni L^Cvoof BOTT bItA EL.E V. 1 m -SE7rLt-p To? o r- 4,0Gl z, K&— F-iO- 1 -�; -) uriQntotio 60.0 45.0 40.0 3S. 0 30.0 Lower Left 3D Mesh Surface Balanced Project: Carroll= Foods Williams Drawing: shtl Number: Location: Bid hate: Engineer: Owner: Estimator: Prepared by: using Sitework r -iation: 20.0 ju mesn 5urrace r I I 1 16I1 nx/ swwii percent: tu. uu gut ks 11L Litre/ awf--i Iterating to balancing within 10.0 cubic yards... UUtLt:lat.: U. vu delta Cut Fill CUT - FILL 0.00 25053.41 52483.99 -27430.58 -1.22 37781.18 34853.74 2927.43 -1.10 36443.52 36421.63 21.88 -1.10 36433.65 36433.48 0.17 Lower "Proposed" by 1.10 feet. New surface called "Balanced" has been created. —xxaacaseteecteeawecsasx�xxxxaxacaecsa Project: Carrolls Foods Williams Drawing: shtl Number: Location: Bid Date: Engineer: Owner: Estimator: sxcseaaasamaxaxaxaacaseacx=nea=-sac Prepared by: using Sitework x=xxsacadcacaaaaaaaaa sa=xx axcaaaaQ r. s0 .40 44. • 41.432 44 08 .90 . ee 4 .90 4 .30 d .90 49,00 . .90 4 .90 r#1 es 4 .90 �L44.1.0 43. 44. 04. 42.90 .63. 43. 43.1 2- Flat of all data for the surface: Balanced Project: Carrolls Foods Williams Drawing.. shtl Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared by: using Sltaw4rk 31.80 32.40 31,190 Niter CARRQLL'S FOODS, INC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA 28398 September 1, 1995 Mr. Jim Gregson NC DEHNR Division of Environmental Management Water Quality Section 12.7 Cardinal Drive Extension Wilmington, NC 28405-3845 Dear Jim, Please find below the chronological order of events for Carroll's Company Farm 2704. It should be painted out that this was not a typical 2400 sow farrow to wean farm in the beginning. Initially, its purpose was to serve as a replacement site for genetic and health improvement of swine herds. Depopulation animals were moved into the facility and repopulation animals were moved to sow farms. It served mainly as holding farm for the first year. April 1993 - The waste management plan was approved July 1993 - 1200 gilts and boars were placed on the farm November 30, 1993- The farm was registered with DEM January 1994 - Animals were moved off the farm March 1994 - 1000 gilts and boars were placed on the farm June 1994 - Animals were moved off the farm July 1994 -- 1000 gilts and boars were placed on the farm July 1994 - Area to be cleared was flagged and clearing began November 1994 - Animals were moved off the farm December 1994 - 2400 sows were stocked for the permanent farrow to wean farm. April 13, 1995 - Plan was certified contengent upon cover crop and sprigging coastal bermuda August 1995 - Final clearing and stumping in preparation for fall planting of small grain cover crop August 28, 1995 - Began waste application to provide nutrients/ moisture for September planting (30 days prior planting) See attached pumping records September 1995 - Apply lime and plant in small grain October/November 1995 - Apply animal waste nutrients in accordance with waste analysis and crop requirements March 1995 - Establish field in coastal bermuda, harvest hay and overseed with small grain for harvest. f We feel that this is a viable plan that will fully utilize available nutrients and prevent contamination of surface and ground water. Please give the a call if you have questions regarding this information. Sincerely, Don Butler, Real Estate Mgr. Carroll's Foods, Inc. AXMLX . WASTE XAXAGL`lE.%;T PY.+\N C2RTIZICATION FOR ESiSTIV. G PEEDLOTS Please ratA= the completed fora to the Division of En✓ironmantal Xaaagamast at the address on the reverse side of this form. Name of farm (Please print): Mailing Address: P 0 a� Phone No. '-A 1 U - QL_t -Z 4E Q%+ hk 9-M i County (of farm) : a=m location: Latitude and Longitude: ja f,$' o$' /_U° 8_'?C' (required) . Also, Please attach a copy of a county road map with location identified. 'Type of operation (swine, layer, daisy, etc.) : 5 W t r! E Design capacity (number of animals) :__ 7,4 D D F A Q- LU RA Average -size of operation (12 month population avg.): Average acreage. needed for land application of waste (acres): tasasassassassszsssssaasssswsssasasssawssasssssassssaasssasssawsssssssssasss=� Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F :0005, I certify that the existing animal waste management system for the farm► named above has an animal '%waste n►uuiage4tient plar. tai4t viaetz the .^pmr --., an ...--=tenar.-e a tandards ^...•1 specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation. Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm. Nana of Teehnnical Specialist (Please Print): Affiliation (Agency) : QC-_M1l t-ST1A`"- VN1fAR Address: Phone No. OLL0-a. 3.,IgZ4- Signature • 1 S_AI_ _T Y -{ w Date • 3 `a B_-9 s s s a s s== M U M= = 7 s= = M a n s s i s s s s = OwnarlHaaager agreemant (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity or the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (wa) also understand that there must be no discharge of animal waste from this system to surface waters of the state either directly through a man-made conveyance or through ruaoZZ iron d storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of d Ownar (Please Print) : ` -u4 kom���S ke VU t'A14 1.1fI�iRS 1� Signature: Date: 01k: CO3WDlt.`s 6Ww i4� ML N Rs ?l . Name of w—ager, if different from weer (Please `print) : Signature: 12"2".'C.4 Daze: '7!3 L9S URte: A change in land ownership requires notification or a new ce_tif_catior. (if the approved plan is changed) within 60 days of a title tra^.sfer.- DEM USE ONLY: ACE# CARROLL'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 March 30, 1993 Mr. Howard Hobson District Conservationist USDA Soil Conservation Service 303D E. Rowan Street Clinton, NC 28328 Re: Farm 2704 - Williams Dear Howard: Enclosed please find two complete design packages for Farm 2704. As you will see in the package, Billy Jones and Herman came out for a preliminary soil investigation prior to our topo of the site. Billy said he needed to return once we established the lagoon location. Please request his return at his earliest available date. If you have any questions please contact me. Best personal regards, l utler Real Estate Manager DB:cs Encl. DF-RC-F— cc)(/l CARROLL'S FOODS, INC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA 28398 FACILITY DESIGN AND WASTE MANAGEMENT PLAN FARM NAME OR NUMBER FO A FARM DESCRIPTION eA - K/ LOCATION ,1 l r ri � , i/1 Y I/ ,46t } 14) COMPANY FARM CONTRACT GROWER TABLE OF CONTENTS Vicinity Map ................. 1 ASCSField Map ........ 0 .... . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 2 Soils Map ............. 4 .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Soil Investigation Worksheet 4 Waste Treatment Plan ...................................... 5 Waste Utilization Plan .................................... 6 Operation and Maintenance Plan 7 Construction Specifications For Lagoon a Seeding Plan (Farm Site) .................................. 9 Computer Drawing of Existing Ground 4.......... 4...........10 Existing Elevations..............0...4....................11 Lagoon Cross Section Diagram...................4.....a....12 Computer Drawing of Proposed Lagoon & Building Pad ........13 Site Balance Report.......................................14 Computer Drawing - All Data - Proposed ....4...............15 Computer Drawing - Contour Lines ..........................16 Computer Drawing - Sloping Lines ..........................17 Computer Drawing - Blow-up of Lagoon Corner ...............IS Building Pad Elevations...................:.............,.19 Computer Cross Section - Existing - Proposed - Balanced ...20 Facility Overlaid on Existing Topo Hap ..... ,.....,......... 21 U. S. DEPAR I M&N I Uf AUr<J L LrI— I L eCz " sbfr. CONSERVATION SERVICE REV. 3/ 91 REQUEST FOR TECHNICAL ASSISIANCg 9M 2 70 IiI 1 LLI A►AS Rf�M Laaduser's Name: _ �',g/1'e04( wogs. -T-Atc,_ District Cooperator.Yes No Field Office: GY/NTaiy Location Code:.2 Q zQ Practice For Which Assistance is Requested: Name: 1,151 % i�1411- . � _ �_ y e dr. Code Fund Allocation: CO-01 '' ACP LTA LTC RC&D Other Type Assistance Requested: (Survey, Design, Approval, Etc) 5n,Ls 1'7 �lY�oz- Estimated Job Class: I II III IV (D Other Highest Approval Level For This Practice By Requesting Office: I & F- Design: -27 - Construction:- Date(s) Assistance is Needed: Reason(s) For. Requesting Assistance — :Ls Narrative of Site Conditions or Special Circumstances: Requested By: District Conservationist 4'-r d Za . sax c Approved By: Date- Area Conservationist Priority: H M L (Assigned by Area Conservationist) 2 US Department of Agriculture Soil Conservation Service ENVIRONMENTAL EVALUATION NC --CPA 16 4-92 Land User/Owner Lbwc,�'s -- county r :� Location/Tract,!& Field Number-dal2LvW , T'/�x�3 Acreage Prepared br w- Date Brief Description of Planned Practice/RMS/Project Measure: Environmental"Factors and Resources to Identify and Evaluate ]/ I. Is wetland included in the planning area:. (References: NCPK; 196- K 410.26; Hydric soiis list; Classificatian_of, Wetlands and ; HAxional I min antQ1 , daps; &--� No Yes - If yes, -- Identify types present -- Attach environmental evaluation planned assistance will have on assistance is within policy --- Have needed permits (CANA, DEN, obtained by the landuser? -- Make sure no planned practices violation of Swampbuster showing what effect wetland and hoar this Corps, etc.) been will put the landowner in 2. Endangered and/or threatened species: (References: 190-GK 410.22; Technical Guide Section I-i(13) and Section I-vii i No Yes -- Identify species whose range and habitat needs indicate they might occur in planning area -- Identify on map any designated critical habitat ` 3. Is a designated natural or scenic area included in the planning area or will planned actions impact on an adjacent natural or scenic area? (References: 190-GM 410.23 and .24) No Yes - If yes, encourage landuser to consult with concerned agencies, societies, and individuals to arrive at mutually satisfactory land use and treatment. 4. Does the planning area include the 100-year flood plain? (References: NCPM; 190-GM 410.25; HUD Flood Plain maps) No Yes - If yes, -- Is the assisted action likely to have significant adverse effects on existing natural and beneficial values in the flood plain? Me there a practical alternative outside the flood plain? -� Has the flood plain been used for agricultural ptuduction fer 'et least 3 of the last 5 years? 5. 18 an t .� h rLeal afte U-�% tft i Ming area? (Refer-enoes: NCPK; 420-GM 401; National Register' of Historic Places) ✓" No Yes If yes, have steps been taken to ensure the protection of this area? 6. Are there any prime, unique, or locally important farmlands in the operating unit? (References: 310-GM) ./ No Yes -- If yes, identify on a soils map or legend. 7. Will the action result in eodbusting? No Yes S. Will the action result in swampbusting? No -Yes 9. Is there a potential for controversy? From whom? ✓ No .Yes 10. Are permits required?/Should the person contact permit agencies? No Yes .1/ When an environmental factor or resource is identified on the site, the user will refer to the appropriate reference for policy and document the appropriate action in the notes portion of this form. NOTES, DOCUMENTATION, FOLLOW --UP Ln R Fwe Y NI•^;84;u IL", CD a. 0 1 u j CI3 Y L x q h, +TJ J r' 41 w ruri R .-- I!L CD _ BUYLIN_C_O SAMPSON CO tw�3F: iwiTE nur `J r R, +j i y R R C") SCS-ENG-518 U. S DEPARTMENT OF AGRICULTURE R&r, 5-70 SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE . DATE iCOUNTY- S. CROPLAND— WOODLAND —ACRES • • .+WORK UNIT COINSERVATIO.,IST sis %mr......01100MMEMIMENEME■■I ■■■ WEE S■� MEN MIMMI■■■■ ■ ■■ MEMEME■■ ■■ ■ ■!�■■■ ■�■M■■■■■■■ ■ ■m K■■ r.WILINEMMEMEN ■ MR, ME lmm�l m■ 1k ■■■ice■■■Nri■■■■�■■■■■■■l�l■� ■■■■�!■■■ ■ ■■■ �■■■IENINER■06M■■■■■■MEN I'■ I � •Irm-ke BORING NUMBER AND PROFILE \ a,d 1,'jt darn -site and sjjjhvgW borfng3 first. Men pemdod area and b*rmw Pit bortmitj -sdv&mt* Lpfth ee©I��■�■�■I■;■ill■ ■�■.■�■�■l����■I■!■■1■`■:■�� ��■`'emu l■'•�'� f ■ ■'�i�■!■I�I■I■!■■.■�■�1�!� C��'■l�!!� ■■ �°■ ■ ■:�1�1■!!�!1!�!■1■I■ ■I■�'■ice MENIMI■ E■ R N ■ ■:■'■!■ ■1■ ■u■ ■'EM S, of BORINGS MADE BY—B�Gkfkd'S-- SIGNATURE & TITLE � r.1 3 TYPES OF MATERIAL ENCOUNTERED IN BORINGS (Use one of systems below) UNIFIED CLASSIFICATION USDA CLASSIFICATION GW - Well graded gravels; gravel, send mix g- gravel GP -Poorly graded gravels s - sand GM -Silty gravels; gravel -sand -silt mix vfs -very fine sand GC -Clayey gravels; gravel -sand -clay mix sl- sandy loam SW -Well graded sands; sand -gravel mix fsl -fine sandy loam SP -Poorly graded sands 1- loam SM -Silty sand gl - gravelly loam SC -Clayey sands; sand -clay mixtures si - silt ML - Silts; silty, v. fine sands; sandy or clayey silt sil -silt loam CL - Clays of low to medium plasticity cl -clay loam CH - Inorganic clays of high plasticity sicl -silty clay loam MH -Elastic silts scl -sandy clay loam OL-Organic silts and silty clays, low plasticity sic -silty clay OH -Organic clays, medium to high plasticity c - clay 1. Suitable material for embankment i9 available Yee No (lndrea re unr.e rourrea on rh: sk. rc". on r.o.rw REMARKS:�`- G o..✓ �',E, ,z, /'ice fir, r9 C /, j' i Ti oi✓f�' �- �'m,2 rti d u./i` � r3'E� .�"'CG�Ei/.tea �.✓o h�,o,oe f,'�'�</1 t) 2 Ezplasn hazards regttie ,pecia] attention in deaign rs*agape. m+fna,-rout1 e 4 t1 +uqr cL r 4_ G c s sa r y 7�a r a-S d M_ ( ! o r � S �, r" e �, ci �z .,., cA,:`¢-e ,� t A.�_' r e, r%s 0. V 0, 11 a. � �� � � o r a cu t Lo r,' q j w e r& .AA_4.4ti Gikci �/ GENERAL REMARKS: a A- 417,%9 3 c/a.t ice— e� �Lt�i//Cr tS Ae�ti[.� o•/. S/Cc S�"�+�5 '.� SO4-_e e 7 � &7`/a A-- A G 4 e~ (/ij -///dab' v a r e r C k L/0,4e A- 4&-. b7 rT are_&S ca S R e_ e_ t S 24 25 29 27 28 29 30 131 132 33 34 35 36 37 3ti 1391140 41 42 43 44 45 46 47 48 49 50 51 i Plot of the contour data for the surface: Balanced Project: Carrolls Foods Williams Drawing: shti Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitswork 454 09 .0 '. 90 .40 44. 4 .431 • 4 .90 44. es 4 .90 3 4 .9@ 4 .90 ,so • 4 .90 g 44.10 4 .90 44. 4 .90 -US .70 44 4a0 43. 43. 60 Plot of the sloping lines for the surface: Balanced Project: Carrolls Foods Williams Drawing: shti Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bu: using Sitswork 31.90 32.48 31.20 >fJOma4TS Buran :Mq paJedaJd :JO-4BWT-453 :Jaumo :JaauT6u3 :ale❑ PTg :LOTg900, :�agwnN T-44a :QurmeJ❑ SWBTTTTM apood aTTOJJao :40aCoJd paOuOTeg :a0e}Jns a44 J0} elep JnOguOO e44 40 4OTd 43.98 41►" Plot of the sloping lines for the surface: Balanced Project: Carrolls Foods Williams Drawing: shtl Number: Location: Bid Date: Engineer; Owner: Estimator: Prepared bW: using Sitswork 43.90 ,,; rp.-rrv�j rE 43.90 43.Se Plot of the sloping lines for the surface: Balanced Project: Cmrrolls Foods Williams Drawing: shtl Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared by: using Sitswork 1 ti E V i t-J e�� Plot of the sloping lines for the surface: Balanced Project: Carrolls Foods Williams Drawing: shtl Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared bW: using Sitawork 43. 90 43_90 43.90 40,%ib 337.90 .40 47 e 43. , 74. -4'98 ........................................ • 4 ......................................................... .08 ................................................. 41' 90 4,' .90 4" . 90 .90 1 14,23 4.9 44.10 4 Z 1 .9 44. 4C .9 a(l. 70 415e7 42,30 43 ti Car rolls Foods Willimms: shti; Salancud 31.90 02.40 altos ............................. .... 43. .................................................................... .................... . - star 20 MAP 93 4:20 PN 66.00 60.00 45.00 40.00 36.00 Proppeed Existing .............................................................. ......... ................ ..........7.................... .... . ........ ...... ......... ...... .......... ......... ........... ........ ......................... Balanced ............ ......... ............................................. ........ ................................ ....... ......................... ....... ............ ...................... ......... .. .. ................................................................ ..................................................... . ................... ........................ ........................................... . ........... . ...... % .. . ....... ................. ................. ...... ....... ............. ........................... ............................... ................ ..................... ........ ................ ....... .........Il <873.72> (956.19,68I.7.8) : Carrolls Foods Williams: shtl 20 MAR 93 4:20 PM •r ♦ 'Y �`�' j �y,'�lrss y 'fa, rw S � t � .. ,e•, SEA .��,�1 �;.. ..a /ice ,•1'` 1! f' 5�� • �� r i) �1' tea- �� ►s ��' .., . �J� � • � ' !., � �. y •� � r .w vJ,.�.ar, t�;.,�r �°%a. .•.�I��` `` C. - 1, . wS r _ m � � ��s�4'� .:� �' ¢ •j. ,.... � S.. ••1 +"mot" ° � _i ,f ',. 40, 0U�.. ii *�► f i 4 ` j•{may I�- f i 4... 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