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HomeMy WebLinkAbout310324_HISTORICAL_20171231NORTH CAROLINA Department of Environmental Qual PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE Z/ 1. Structure Name/Identifier (ID): Lewis Smith Farm I FN:.31-324i 2. Current liquid volume in 25 yr./24 hr. storm storage,& structural freeboard) a. current liquid level according to marker 18.5 inches b. designed 25 yr./24 hr. storm & structural freeboard 19:0 inches c. line b - line a (inches in red zone) = 0.5 inches d. top of dike surface area according to -design (area at below structural freeboard elevation) 49715 fe e. line c/12 x line d.x 7.48 gallons/W 15495gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 8195911ft3 h. current herd # F 2_48_0_1 certified herd # 24$0 actual waste produced = current herd # x line g = 81959 ft' certified herd ## i, volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 dayshine f= 4. Total PAN to be land applied during draw down period 1. current waste analysis dated 8/10/20 99 m. ((lines e + k)/1000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next. Structure tab shown below) 01ft3 35000 ft3 145809: gallons 2.50 lbs/1000 gal. 403.3 lbs. PAN PoA (30 Day) 2/21 /00 11 /12/2009 10 It. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD ANWOR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR'FACILITY 1. Structure ID: Lewis' Smith Farm line m = 403.3 lb PAN 2. Structure ID: line m = lb PAN 3, Structure ID: line m = lb PAN 4. Structure ID:. line m = lb PAN 5, Structure ID: line m = lb PAN 6. Structure ID: line m = lb PAN n. lines 1 +2+3+4+5+6= 403.3 lb PAN Ili. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERIOD_ DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD_ 0. tract # p. field 4 q, crop r. acres s. remaining IRR- 2 PAN balance (lb/acre) t. TOTAL PAN BALANCE FOR FIELD (lbs.) column r x s u, application window' 2324 9 Small Grain Overseed 2.08 50.00 104.0 1011-3/31 2324 10&11 Small Grain Overseed 3.51 50.00 17&5 10/1-3131 2324 12 Small Grain Overseed 5.25 50.00 262.5 10/1-3131 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 542.0 lb. PAN IV, FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied.(line n from section II) = 403.3 lb. PAN x. Crop's remaining PAN balance (line v from section III) = 542,0 lb. PAN y. Overall PAN balance (w - x) _ -139 lb. PAN PoA (30 Day) 2/21100 11/12/2009 PoA (30 Day) 2121100 11/12/2009 t January 18, 2008 Linda G. Smith Lewis G. Smith Farm 336 John L Grady Rd Mount Olive, North Carolina 28365 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Colem H. Sullins, Director Division of Water Quality Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS310324 Lewis G. Smith Farm Animal Waste Management System Duplin County Dear Ms. Smith: The Division of Water Quality (Division) received your sludge survey information on January 3, 2008. With your results, you requested an extension in the frequency of the sludge survey for Lagoon 1 at the Lewis G. Smith Farm facility. Due to the amount of treatment volume available,. the Division agrees that a sludge survey is not needed until 2009 (to meet the requirement for a sludge survey in the year of permit renewal). The results of the 2009 sludge survey are to be submitted with the Annual Certification Form that will be due on March 1, 2010. Thank you for your attention to this matter. If you have any questions, please contact me at duane.leith@ncmail.net or by phone at (919) 715-6186. Sincerely, Duane Leith Environmental Engineer cc: Wilmington Regional Office, Aquifer Protection Section AFO Central Files Aquifer Protection Section 1636 Mail Set -vice Center Internet: www.ncwa1Mualiry.org Location: 2728 Capital Boulevard An Equal OpportunrtylAffirmative Action Employer-50% Recycled1101%. Post Consumer Paper NorthCarolina Naturally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: - (877) 623-6748 �GF WATEgQ Michael F. Easley, Governor �G G William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources > y �/ p Coleen H. Sullins, Director Division of Water Quality July 23, 2007 Linda G. Smith Lewis G. Smith Farm 336 John L. Grady Road Mount Olive, NC 28365 Subject: Certificate of Coverage No. AWS310324 Lewis G. Smith Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Mrs. Smith: In accordance with your notification of change of ownership received on June 5, 2007, we are hereby forwarding to you this Certificate of Coverage (COC), issued to Linda G. Smith, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Lewis G. Smith Farm, located in Duplin County, with an animal capacity of no greater than an annual average of 2480-Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2009, and shall hereby void Certificate of Coverage Number AWS310324 dated October 1, 2004 issued to Lewis G. Smith, and shall be subject to the conditions and limitations as specified therein. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will- require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeQina and monitorina conditions in this Rermit. Ni Carolina Atkluffy Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwateroualitv.ora Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportun4/Affirmative Action Employer-50% Recydedl10% Post Consumer Paper Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2T .0 11l (c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond,. or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to. apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this.COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office: The Regional Office Aquifer Protection Staff may be reached at 910-796-7215. If you need additional information concerning this COC or the General Permit, please contact Thomas Slusser at 919-715-6629. Sincere[ for Coleen H. Sullins Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Aquifer Protection Section Duplin County Health Department Duplin County Soil and Water Conservation District APS Central Files Permit File AWS310324 AFO Files o�oF wA rFLA 9p� O C July 17, 2007 Linda Smith Lewis G. Smith Farm . 336 John L. Grady Road Mount Olive, NC 28365 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED Is i JUL 19 2007 .Subject: Receipt of Lagoon Closure Form Certificate of Coverage No. AWS310324 Lewis G. Smith Farm Animal Waste Management System Duplin County Dear Mrs. Smith: On June 5, 2007 the Division of Water Quality received your REQUEST FOR REMOVAL OF REGISTRATION form. Based on your animal population of 2,480 Feeder to Finnish swine, you are required to. maintain permit coverage, pay permit annual fees, and maintain the waste structures according to the conditions of General Permit No. AWG100000 until the waste structures at your facility have been closed according to Natural Resource Conservation Service (MRCS) standards. The attached form is to be used to document proper closure of your waste structures. Additionally, your Notification of Change of Ownership has also been received. In a separate mailing you will receive a new certificate of coverage in your name, a State swine general - _ _-._permit, and a packet -of reporting.forms.-- Please contact me at 919-715-6629 or Thomas. Slusser(a7,ncmail.net if you have any questions. cc: APS Central Files Charlie Stehman, Wilmington Regional Office Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwater uali .or Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Adiion Employer— 50% Recyded110% Post Consumer Paper Best Regards, Thomas Slusser, L.G. Animal Feeding Operations Unit. N Carolina �t1lCQ 1 Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (977) 623-6748 W A Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources r � Alan W. Klimek, P.E. Director Division of Water Quality CERTIFIED MAIL RETURN RECEIPT REQUESTED I.EWIs G. SMITH 336 JOHN LEWIs GRADY ROAD MT. OLIVE NC 28365 Dear Lewis G. Smith: JUL 0 7 2003 Subject: Notice of Violation .and Revocation for Nonpayment Lewis G. Smith Farm Permit Number: AWS310324 Duplin County In accordance with North Carolina General Statute 143-215.10G, all animal operations who receive an animal waste management system.permit will be charged in each year of the term an annual permit fee. Annual permit fees are billed following the issuance of the permit and then annually thereafter on the anniversary of that date. Your animal waste management system permit was issued on 3/8/1999. Your annual permit fee for the period of 3/8/2003 - 3n12004 is $150.00. Your payment was due 5/1112003. Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 NCAC 2H .0205 (c) (4). and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, the subject permit is hereby revoked unless the required Annual Animal Waste Management System Permit fee for your animal operation is received within that time. Operation of an animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and is subject to the assessment of a civil penalty of up to $10,000 per day. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If you have any questions, please contact Fran McPherson at (919) 733-7015 ext. 210. Sincerely, Alan W. Klimek, P.E. cc: Non -Discharge Branch Compliance/Enforcement Unit Wilmington Regional Office Duplin County Health Department Permit File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper PIan Amendment to Include S&WCC Chronic Rainfall Practices and Standards through March 31, 2000 1. If this facility can comply with its existing permit and CAWMP it must do so. 2. Temporary Addition of New Spraylields (*) (Check appropriate boxes.) [] A. acres of cropland.. List crop types used: [] B. acres of hardwood woodland @ I00 lbs PAN / acre added. [] C. acres of pine woodland added @ 60 lbs PAN 1 acre added. 3. Summer Perennial Grass (Check appropriate box.) [] A. Application window extended for acres of perennial grass until first killing frost., [] B. An additional 50 lbs of PAN applied to acres of perennial grass prior to killing frost. 4. PAN Application Increased for Small Grains & Winter Grasses to be harvested. (Check appropriate box.) XA_ PAN application increased up to 200 lbs per acre for acres of small grains or winter grasses to be harvested. KB_ PAN application increased up to 150 lbs per acre for j5— acres of overseeded summer perennial included in 3. B. 5. Was nalysis (Check appropriate box.) Prior to December 10, 1999 the calculation of PAN will be based on a 35% reduction of the last analysis taken prior to the fast 25 year 24 hour storm event. (Current waste analysis must be used after Dec.1n .) [] B. Use current waste analysis to determine PAN. 6. Required -Maximum Nitrogen Utilization Measures for Small Grains and Winter. Grasses. A. Use of higher seeding rates, B. Timely harvest of forage to increase yield, and C. Irrigating during periods of warmer weather. 7. Required - Imsation Management Techniques to Reduce Runoff and Ponding Potential. A. Makin; frequent, light irrigation applications, and B. Not irrigating immediately before predicted rainfall. S. The owner / manager is required to manage the movement of animals to and from the facility to minimize environmental impacts, ensure compliance with the facility's permit and amended CAWMP, and avoid discharge to surface waters. 9. Authorization to use the additional practices included in this amendment expires if a facility discharges to surface waters. Any discharge is a violation and may result in an enforcement action. 10. The owner I operator is required to keep records of all waste applications. 11. This revision must include a map or sketch of new land application areas. Facility Number 1 ity ?`Tame Facility owner 1 Manag r Name (PRLNT) cc pecialist - Facility Owner / Manager Signature Technical Specialist Signal Date 1 j 1 d a I ! •7 This document must be filed at the SWCD office and be attached to the facilities CAVVMP and be available for inspection at the facility. (*) New temporary sprayftelds must meet applicable buffer and setback requirements. Waste must not be applied to wetlands. 11112/1999 VA T FR Michael F. Easley, Governor OF % William G. Ross Jr,, Secretary O11 7 North Carolina Department of Environment and Natural Resources 10 j r Alan W. Klimek, P. E., Director y O `t; Division of Water Quality May 1, 2003 Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Road Mt. Olive NC 28365 Subject: Certificate of Coverage No. AWS310324 Lewis G. Smith Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Lewis G. Smith: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality. (Division) to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received onTebruary 5, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Lewis G. Smith, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS310324 which expired on April 30, 2003, This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Lewis G. Smith Farm, located in Duplin County, with an animal capacity of no greater than an annual average of 2480 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a• rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. MENER Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpJ/h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/100.6 post -consumer paper Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per MRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. . This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 733-5083 ext. 370. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Water Quality Section Duplin County Health Department Duplin County Soil and Water Conservation District Permit File AWS310324 NDPU Files WASTE UTILIZATION PLAN Page 1 DATE 08/20/97 Producer: LEWIS SMITH Location: 336 JOHN LEWIS GRADY ROAD MOUNT OLIVE, NC 28365 64y Telephone: 919-658-5398 Type Operation: FEEDER TO'FINISH rn Number of Animals: 3NT C2 y g d The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements �—' for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN Page 2 AMOUNT OF WASTE PRODUCED PER YEAR (GALLONS, FT3, TONS, ETC.) �J 080 y71 x hogs x 1.9 tons waste/hogs/year = 14?2 tons 1� h✓: � III AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR Slay Ii 2S$� hogs x 2.3 PAN/hogs/year = 6� bs. PAN/year ell - Applying the above amount of waste is a big'ob. You should Ian time ` 1 P and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on GL I the crop to be grown, soil type and surface application. TABLE 1: ACRES LEASED BY PRODUCER TRACT FIELD S011- TYPE & CLASS- CROP YIELD CBS COMM ' LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED 4039 3 AUB 2324 3 AUB 2324 —3 AUB 2324 3 AUB 2324 5 AUB 2324 --5 AUB 2324 5 AUB APPLIC. TIME BP 4.1 205 15 3075 C 75 93.75 15 6.5 511.875 W 45 90 6.5 585 DSB 18 72 6.5 468 C 75 93.75 15 16 1260 W 45 90 16 1440 DSB 18 72 16 1152 3658 1 AUB C 75 93.75 15 2.2 173.25 3658 —1 AUB W 45 90 2.2 198 3568 1 AUB DSB 18 72 2.2 158.4 0 Total 9021.525 Indicates that this field is being over seeded (i.e. interpianted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This ;� plan only addresses Nitrogen. WASTE UTILIZATION PLAN TABLE 2: , \CRES WITH AGREEMENT OR LONG TERM LEASE (Agreemer.twith adjacent landowners must be attached.) (Required un!y if operator does not own adequate land. See required specifications 2.) Page 3 TRACT FIELD S = IL TYPE & CLASS- CROP YIELD LBS COMM *" *LBS PHASE CODE; AW N PER ACRES AW PER AC AC USED 0 0 a 0 0 o 0 Total 0 -- Indicates that t'.:. f,_Id is being over seeded (i.e. interplanted) or winter annua!:> ;callow summer annuals. " Acreage figure:: ;-r.3y exceed total acreage in fields due to over seeding. Ibs AW N (aninr_.l %vaste nitrogen) equals total required nitrogen less any con..-..-::..1 nitrogen (CONIM N) supplied. The following leg:.-.= explains the crop codes used in tables 1 and 2 above: LBS N APPLY CROP CODE- CROP UNITS PER UNIT MONTH BH 'i :'";.:1D BERMUDA GRASS -HAY TONS 50 APR-SEPT C ; _..:i ! BUSHELS 1.25 MAR-JUNE SG :..`! L GRAIN OVER SEED AC 50 SEPT-NOV SA .';jA,N1ER ANNUALS AC 110 APR -MAY WA ::'Tr— ANNUALS AC 100 SEPT-NOV BC ; ' :F:1D BERMUDA GRASS -CON GRAZED TONS 50 APR-SEPT BP :: ,lD BERMUDF. GiRASS-PASTURE TONS 50 APR-SEPT FC : ! :=ESCUE-CON GRAZED TONS 50 SEPT-APR FH : !_ FESCUE -HAY TONS 50 SEPT-APR FP .:.L : ESCUE-PASTURE TONS 50 SEPT-APR SB :.:.' :_ANS BUSHELS 4 JUN-SEPT DSB 1=.LE CROP SGY B.=ANS BUSHELS 4 JUN-SEPT W BUSHELS 2 FEB-MAR WASTE UTILIZATION PLAN Page 4 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED �-" TABLE 1 64.4 9021.525 TABLE 2 0 0 TOTAL 64.4 9021.525 r- AMOUNT OF N PRODUCED p" .5- -) 0 BALANCE-2397-57T 3317.5 a s This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. `� r Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent y� over application of nutrients or other elements. Your production facility will produce approximately 9/ ]. 4 pounds of plant L available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge equipment, may be needed when you remove this sludge. See attached map showing the fields to be used for the utilization of waste water. l��L•L•yliL•�►[•7��►�I_��li� l7[:Z:ZCel:�,[•]r;l The irrigation appiication rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of waste being stored in your structure be within /- 7 feet of the top of the dike. L' WASTE UTILIZATION PLAN Page 5 If surface irrigation is the method of land application for this plan, it it is the responsibility of the producer and irrigation de signer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid Call your Agriment Services representative for assistance in determining the amount of waste per acre and the proper application rate prior to beginning the application of your waste. NARRATIVE OF OPERATION: SEE ATTACHMENT M WASTE UTILIZATION PLAN Plans and Specifications Page 6 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10.006 per day by the Division of Water Quality for every day the discharge continues. 2. Thp Local NRCS office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an updated Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the sail loss shall be no greaier than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves L r the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Standard 393-Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season %s prone to flooding. (See "Weather and Climatc in North Ca: olina'' in the NRCS Technical Reference - Environment file for guidance. p 92 cC ) 7. Liquid waste shall be applied at rates not to exceed the soil infil- tration rate such that runoff does net occur off -site or to surface waters and in a method which does not cause drift from the site during' application. No ponding should oeCUr in order to control conditions 9 conducive to odor or flies and to provide uniformity of application. S. Animal waste shall not be applied to saturated soils, during rainfall 2� event, or whin the surface is frozen. 9. Animal waste shall ba applied on actively gro%wing crops in such a manner that the crop is not covered with waste to a depth Ciat would inhibit growth. The potential for salt damage from animal waste should '' also be comJdered. WASTE UTILIZATION PLAN Page 7 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainage ways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16. Domestic and industrial waste from wash down facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandatory freeboard. 18, A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and and shall be fenced, as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. WASTE UTILIZATION PLAN Page 8 21. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre plant with no further applications of animal waste during the crop season. 22. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 23. Waste shall be tested within sixty days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three years. Waste application records for all other waste shall be maintained for five years. 24. Dead animals will be disposed of in a manner that meets North Carolina State regulations or other States' regulations. REVISED ADDENDUM TO WASTE UTILIZATION PLAN. - FACILITY NUMBER 31-324 FARM Nsl MF. • T FWI.0 !: .Q&f1TM F A 11 M WASTE UTILIZATION PLAN Page Q NAME OF FARM: OWNER / MANAGER AGREEMENT I (we) understand and'will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that an expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management (DEM) before the new animals are stocked. I (we) also understand that there be no discharge of animal waste from this system. -to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rate that no runoff occurs. NAME OF FACILITY OWNER: LEWIS G. SMITH SIGNATURE: DATE: q 7 NAME OF MANAGER (if different from owner): SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: RONNIE G. KENNEDY JR. AFFILIATION: Agriment Services Inc. P.O. Box 1096 B aville NC 28518 SIGNATURE: DATE: l!)f)l_'N'f)Ull TO I'1,-A STF UTll:l"/_.-1 Tll y PL. LN: F-lR 1f A".111E: LDVIS G. S.111711 1-:. RAf 0lV' '1: R N. 11 E: L Ett"I S S.1.11 T11 DE'SJG_\" C-W l CITV. 2880 FI:I-f. ER 10 FLAI.S11 MR SMITH MAY .-\PP[_)' TRH\C"( 324 FII-L.D) 1 & ? IF HE SO DESIRES, 1'HF._ 1F F11=.1.f)S :1Rf \0T R1 (�i.11RI.f)'10 1 U[.F[1.1. TFE1::\C�RO\()\11C 1:En[.-uI F\lI=._ T's OF THIS FARM DUE TO ME I__ARGE DEFICIT NOTED 1N THIS WUP 20 ACRES BETWEF:\ THE 4�� -1 .ACRES 1\ TRACT'3?4 FIELDS ; & .AND 'FR:%C*I' lb�S }=IF:LD I -MAY Bl ROTATED YEAR TO YEAR IN TOBACCO Ci}t CI C['A,IRF;RS, 13I.J-1- NO \\`.\�-l'k- SfI(:ii.l.D BF \l'P[.1E[� 1-01 1TFf}.R CROP ii\i..l:SS .�\' :\1'1'1ACATIO IS 1-S1,1 F.()R PRIG-P[ A"'T (.)\1A' VAY lil-. I. S;-T) I-CIR 1-1-114 I)CRPOsi-_ "['1lk 0"1 ILf-1t _ 1 :0(:'1:[S l.,E:1="E' 1\ l.[ 1 S MUST lit: 17I.:1\`l l:F:} TO COR:NA'N HE.-\'V Oft SOY}31 AN\ 1-0 FUL F-I1--LA ! it I:L.(?[ RI. -_:All.:.\ s ()I- J I lIS \\"I--1' \IR S\ ITII \I \)' REPL.-1('1 I:R(A'l Yi :11t O)'h:11t I`11[- CORN C'Roll 11 ITI I CUTTO`: [I l ll' SO Df_:SIR1:S ON f;VF-RY FIFIA) UITI[.-[;![N(; :\ CORN• 1\ k 1[:::\ l'r t.)1'L31.__\\ RO'1 A'I"[0:N. .AS A RE_SF T 1 -'1* 'I-FIIS \\'II.L. ('It1.7. 1 1:.\ C O [ I O` 'AVI-11_.AT SOYBEAN ROTATION- 1-10\1'EV R TI-1f: RE: IDI_ AI. 01" i Lli5 Cif- .\ W11.1, 1-1AVI", TO IW' AC'COUNTE'D FOR SA II A) CORN T! I AGI1 0N0\IIC• R-\-1-f ON TI I COTTON SI1A1.1, N 0 T E_\C1 ED 76 1.13S NITKOGEN Pf:lt :1C'1(}:-1\'D'C11i::\I'PLIC.'tl l'lUN \\'1NDW \VII.L M: FROM MAY—A.\°1R S!\TI E \E \)' \1'Pl_-l` ;0 1) 11'S II FORE OR :\1=TF'R-[-k-11S WIND(.) I .AT HIS DISCRETION. OTI [E=R \\'I.NTi R :\\NUAI_S .\IAA RI: PL..-\('l WHFA ! :\ 1- TH S:\\I1` R:\TF AND APP[AC'.\TRA WINDOWS OF \\ HI"' \T SI CI I :;:> li:\R1.I::) s. (.).-\Ts.:1;ti1) S\'I:\1.1. (31�:\i\ R Y F ALL FIFI-DS MUST \IF-F:T NIO`ITORIN(li .ANF) 1:1:.1'OIZ1'i\G REQ1. l}tE:\I}=\-1 ti \ f11=N 1. TILIZE:D. MR. S,N11T[-i Pf..:VNS TO .\11PIA HIS \VASTF' IN ACCORDANC F. WITH HIS, SPECIFIC WASTE= A%'':il. PSIS NOT TO E_;\0:FD T1-11- 1':"i)1?:\[ 1.1C 1.()-ADIti(; O 11Hl: SO11_S k0NNIE G KEX-Nt- )`r- .!R l_E\Vls G SMITH ADDENDUM TO WASTE UTILIZATION PLAN.• FACILITY NUMBER 31-324 FARM NAME; LEWIS G. SMITH FARM OWNER NAME: LEWIS SMITH DESIGN CAPACITY- 2880 FEEDER TO FINISH MR. SMITH MAY APPLY TRACT 2324 FIELDS I & 2 IF HE SO DESIRES. THESE FIELDS ARE NOT REQUIRED TO FULFILL THE AGRONOMIC REQUIREMENTS OF THIS FARM. DUE TO THE LARGE DEFICIT NOTED IN THIS WUP 20 ACRES BETWEEN THE 49.4 ACRES IN TRACT 2324 FIELDS 3 &5 AND TRACT 3658 FIELD I MAY BE ROTATED YEAR TO YEAR IN TOBACCO OR CUCUMBERS, BUT NO WASTE SHOULD BE APPLIED TO EITHER CROP UNLESS AN APPLICATION IS USED FOR PRE - PLANT. ONLY 20 ACRES MAY BE USED FOR THIS PURPOSE. THE OTHER 29.4 ACRES LEFT IN THESE TRACTS MUST BE PLANTED TO CORN/WHEAT OR SOYBEANS TO FULFILL THE REQUIREMENTS OF THIS WUP. MR. SMITH MAY REPLACE FROM YEAR TO YEAR THE CORN CROP WITH COTTON IF HE SO DESIRES CREATING A COTTON/WHEAT OR SOYBEAN ROTATION. THE AGRONOMIC RATE ON THE COTTON SHALL NOT EXCEED 70 LBS NITROGEN PER ACRE. ALL FIELDS MUST MEET MONITORING AND REPORTING - REQUIREMENTS WHEN UTILIZED. MR. SMITH PLANS TO APPLY HIS WASTE IN ACCORDANCE WITH HIS SPECIFIC WASTE ANALYSIS NOT TO EXCEED THE HYDRAULIC LOADING O THE SOILS_ 8/20/97 RONNIE G. KENNEDY JR. TECHNICAL SPECIALIST Michael F. Easlev Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Kerr T. Stevens, Director Division of Water Quality February 6, 2001 Lewis G. Smith 336 John Lewis Grady Road Mount Olive, NC 28365 Subject: Wetted Acres Status & Notification Lewis G. Smith Farm 31-324 Duplin County Dear Mr. Smith: On July 8, 1999, your facility was pended for a wettable acres determination. Since that time, I have been provided with an irrigation design for your facility, verification by a technical specialist that the irrigation system has been installed as designed and in accordance with NRCS standards, and a waste utilization plan written based on the irrigation design. Therefore, your facility has satisfactorily met the requirements of a wettable acres determination. You need to follow the irrigation design for your facility and keep your land application records based on the irrigation design and waste utilization plan for your facility. Any deviation from the design must be approved by a technical specialist with the proper designation and modifications must be made to the irrigation design and waste utilization plan accordingly. If you have any questions regarding this matter, please do not hesitate to contact me at the Wilmington Regional Office at (910) 395-3900 ext. 203. Sincerely, Stonewall Mathis Environmental Engineer cc: Geno Kennedy, Agriment Services, Inc. DWQ Non -Discharge Compliance/Enforcement Unit �i-Fames— 47-324 S:1WQSIANIMALSIDUPLIN1200101-324 Lewis Smith WAD Status.wpd Wilmington Regional Office 127 Cardinal Drive Extension Phone: (910) 395-3900 Wilmington, NC 28405-3845 Fax: (910) 350-2004 ,s! 31 - 3Z4 Duplin County NRCS PO sox 277 Kenansville, NC 28349-0277 Attn: Angie Dear Angie, DEC G 2000 BY: On 8/1/99 I inspected the irrigation installed by Rainman Irrigation at the Lewis Smith Farm. It was installed according to NRCS standards and per design. This system will cover the needed acreage in a uniform manner. If there are any questions regarding this system, please call me at (910) 293 6787. Irrigation Designer 8/1/99 (A, f .d STATE � J! y State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office Division of Soil & Water Conservation James E. Hunt, Jr. William Holman Governor Secretary February 1, 2600 Lewis Smith 336 John Lewis Grady Road Mount Olive, North Carolina 28365 RE: Lewis Smith Farm Duplin County DWQ Facility ID No. 31-324 AW CS 31-98-30-02 Dear Mr. Smith, Please find attached a copy of the final approved North Carolina Cost Share design of your irrigation system. This copy has been filed with the Division of Water Quality in the Wilmington Regional Office. You are required to keep a copy of this design on your farm at all times and keep irrigation records according to how the pulls have been identified on the Map and in Table 3, "Traveler Irrigation Gun Settings". If you do not keep a copy of the design on the farm, at all times, and keep your irrigation records according to it, you may be subject to enforcement action by the Division of Water Quality. All previous copies of this design are now invalid and may be thrown away. If you have any further questions or comments please do not hesitate to contact me at (910) 395-3900 ext. 269. - Si erely, I , B an J. Gannon, E. Civil/Environmental Engineer NCDENR-DSWC-WiRO Cc: Angie Quinn, Duplin County Soil & Water Conservation WiRO Division of Water Quality Files 127 Cardinal Drive Extension, Wilmington, N.C. 28405-3845 • Telephone 910-395-3900 • Fez 910-350-2004 An Equal Opportunity Affirmative Action Employer d1 Cf { �• �� �r ?/ i✓� 5 �-1 '1 , V .I s=1 C111W av� aj � . � 1 P 1 ., Lewis Smith Farm DWQ ID No. 31-324 Duplin County November 15,1999 November 15, 1999 Lewis Smith Farm DWQ Registration No. 31-324 Mount Olive, North Carolina BMGATION SYSTEM System -Operation The system should be operated in winds of 5 mph or less and should never be operated in. winds over 10 mph. Permenant start and stop markers shall be placed- in the field. The hydrants do not. signif a stop null mark. Hydrants have been placed to insure waste does not get sprayed on the traveler. When the system is first started at the beginning of a travel lane, the sprinkler cart should be left stationary for a period of approximately 15 to 20 minutes for 315 degree arc pulls and 7 to 10 minutes for 220 and 180 degree pulls, to apply wastewater to the end of the pulls, but never long enough to have any runoff When a sprinkler cart reaches the end of a pull a similar stationary operating time should occur, but again, ensure that no runoff occurs. The operator needs to be with the machine during these two operations to ensure that runoff is not occurring. Once some experience is gained on each pull, it will be easier to judge exactly how long to leave the sprinkler cart stationary before the travel is started. See calculations for estimated time of each pull. Each application of wastewater should be limited to a maximum of 0.75 inches. It is recommended that a flow meter be installed at the pump station so that the operator can determine the total volume of wastewater thai is being applied for' each irrigation event. If this is not done, be sure to know the travel time plus delay time so that the volume per pull can be calculated. At the pump, there shall be an air relief/vacuum relief valve and an adjustable pressure relief valve set to discharge at 5 psi above design pump discharge pressure. There shall also be a glycerin filed pressure gauge on the discharge side of the pump, a similar gauge located on the reel of the traveler and one located on the nozzle. These gauges shall be large enough to be easily read and should be protected from damage by installing a simple cut-off so that pressure is not on the gauge at ail times. At the pump there will be a non -slam swing check valve such that when the pump' is shut off, the pressure of the water in the pipe due to elevation does not place pressure on the pump. This will be in addition to the spring -loaded check valve at the pump that will be used for priming the pump. On the suction side of the pump, a hand -operated diaphragm pump will be needed to prime the pump. With the use of a gate valve at the pump, the spring loaded discharge primary valve is not needed. The gate valve when closed serves the same purpose. Pipe Installation All fittings should be Class 200 gasketed fittings. Harco and other manufacturers provide such fittings. The tees where the hydrants are installed need to be Schedule 80 (S x S x S) and the riser onto which the quick coupling riser valve is installed should be Schedule 80. It is recommended that a short section of pipe be installed beyond the end hydrant to be used as a trash collector. All hydrants should -be equipped with a large orifice air relief/vacuum relief valve. The air relief/vacuum relief valve will be I of 9 Lewis Smith Farm DWQ ID No. 31-324 Duplin County November 15, 1999 installed in the riser pipe and shall be rated at a minimum of 165 psi pressure. It shall be a minimum -of two-inch in size. If an air relief/vacuum relief valve is not placed at each hydrant insure that -one is placed on all end hydrants. All of the pipe will be bell and gasket Class 200, IPS, PVC plastic pipe and the fittings shall be. gasketed Class 200, IPS, PVC plastic such as those manufactured by Harco. The tees for the risers shall be Schedule 80, IPS, PVC plastic (S x S x S). The riser will be Schedule 80, IPS, PVC plastic. The. pipe shall be installed with a minimum of 34-inches of soil cover over the pipe. This will mean a minimum trench of 40 inches. Concrete thrust blocks will be used at all tees, ells and gate valves in the system. See calculations for thrust block sizing. Either end caps or end plugs can be used. All turns (ells, tees) shall be thrust blocked, the gate valves will be thrust blocked as will the ground entry (see calculations). Maintenance There should be no land application of wastewater during freezing weather. The pump and the above ground portion of the discharge pipe and the suction line should be drained during freezing weather. The risers should be drained to approximately one foot below the surface during freezing weather. Ariy liquid in the pipe in the ground should not freeze. The simplest way to drain these pipes is to install a drain valve at the Iow point in the pipe, however be sure that the wastewater does not drain to a stream ditch, etc. Only about 25-30 gallons of water need to be drained. Check the air relief/vacuum relief valves at least a couple of times per year to see that they are operating properly and are not leaking. It is recommended that a ring of concrete (6 inches deep, two feet square) be poured around the top of each riser. Check this at least once per year to see if there is any cracking. Check the hose, reel, chain, and speed compensation at least twice per year to ensure that there is not excessive wear and that the speed compensation is operating properly. Lubricate the traveler as recommended by the manufacturer. Wash down the "traveler and the pump at least once per year to reduce corrosion. If the pump is disconnected from the Z-pipe, cover the ends of the pump and the Z- Pipe- Check for leaks each time an application of wastewater is made. Repair any leaks immediately. When the traveler is not being used, store in a shelter to prevent damage to the hose from sunlight. Record Keening & System Operation Evaluation Accurate records should be maintained on all land application of wastewater. The two forms IRR-1 and IRR-2 which are contained in the Certification Training for Operators of Animal Waste Management Systems Manual which operators received when they attended the operator certification training are excellent for this use. This allows the operator to record when the system was operated, the length of time and the amount of effluent applied. These records need to be maintained for five years. This includes pumping records and also lagoon level records. Senate Bill 1217 also requires that the soil be 2 of 9 Lewis Smith Farm DWQ ID No. 31-324 Dupiin County November 15, 1999 sampled annually within 60 days of land application. It is suggested that the lagoon be sampled quarterly. The irrigation system should be operated in daylight hours and in conditions where wind speeds are less than 10 mph. Each time the system is operated, the operator should check for leaks, malfunctioning sprinklers or pump or any other things that might affect system uniformity. The system should not be operated during freezing weather. With this system there should be a minimum of maintenance. The motor and pump require little maintenance except for draining the pump during freezing weather and checking the sprinkler for nozzle wear or proper rotation. If the pump has a packing seal it may need to be adjusted so -that leakage is not excessive. The leakage should be piped back to the lagoon. There should be a pressure gauge at the pump, one at the reel, and one on the sprinkler in the field. This will allow the operator to ensure that there is adequate pressure on the sprinkler in the field. There is also a requirement that an Emergency Action Plan (EAP) be prepared for the farm. Details of the EAP are given in Chapter 5, of the Certification Training for Operators of animal Waste Management Systems Manual. This plan deals with lagoon overflow, runoff from waste application fields, leakage from the waste distribution system and leakage from the base or side walls of the Iagoon. All of the items in the EAP are common sense things to do if there is a problem. All farm workers need to be familiar with the plan and how to respond if an emergency occurs. " Each farm will receive two inspections per year, one compliance inspection from the Division of Water Quality (DWQ), and one operational inspection from the NC Division of Soil and Water Conservation (DSWC). Both inspections will use the same forms.. Items that are not in compliance with the Waste Management Plan can be cited as violations. It is important that the Waste Management Plan be implemented and followed. The system should be evaluated annually using the procedures developed by specialist at North Carolina State University. The evaluation brochures are available through the local North Carolina Cooperative Extension Service Office. 3 of 9 j Lewis Smith Farm DWQ ID No. 31-324 Duplin County November 15, 1999 Animal Waste Management Plan Certification (Please type or print all information that does not require a signature) Existing or New or Expanded (please circle one) Existing General Information: Name of Farm: Lewis Smith Farm Facility No: 31-324 Owner(s) Name: Lewis Smith Phone No: (910) 293-6787 Mailing Address: 336 John Lewis Gradv Road, Mount Olive North Carolina 28356 Farm Location: County Farm is Located in: Duplin Latitude and Longitude 35 07 35 / 77 55 58 Please attach a copy of a county road map with location identified and describe below (Be specific, road names, directions, mileposts, etc.): North on 1507 from 1500 approximately L I mules on rth right approximately 2200 feet behind house. Operation Description: Type of Swine No. ofAnimals Wean to Feeder x Feeder to Finish 2,480 _ Farrow to Wean Farrow to Feeder Farrow to Finish Type of Poultry No. of Animals Layer Pullets Other type of Livestock - Type of Cattle Dairy Beef No. of Animals Number ofAnimals Expanding Operation Only Previous Design Capacity: Additional Design Capacity Total Design Capacity: r' Acreage Available for Application: 48.14 Required Acreage: 43.8 Number of Lagoons/Storage Ponds: I Total Capacity: Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. i (we) understand that nm-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation Service. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water conservation district prior to implementation. A change in land ownership requires written notification to DEM or a new certification ( if the approved plan is changed) within 60 days of a title transfer_ Name of Land Owner. Signature: Date: Name of Manager (if different from owner): Signature: _. Date: (1) 4 of 9 Lewis Smith Farm DWQ ID No. 31-324 Duplin County November 15,1999 I. Technical Specialist Certification L As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to I SA NCAC 6F .0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specification of the Division of Environmental Management (DEM) as specified in 15A NCAC 2110217 and the USDA -Natural Resources Conservation Service (NRSC) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 21L0217 and 15A NCAC 6F.0001-.0005. The following elements are included in the plan as applicable. while each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC,1), the technical specialist should only certify parts for which they are technically competent_ II. Certification of Design A) Collection —Storage, Treatment Svstem Existing faciliV without retrofit (SD or Wi1P) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please print): Affiliation: Address: (Agency): Signature: Date: B) Land Application Site (WUP) The plan provides for minimum separations (buffers); chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please print): Brian I Gannon, P Affiliation: -Narth Carolina Doartment. of Environment & Natural Resources - Division of Soil & Water Conservation Address: ( ) 127 Cardinal Drive Extension, Wilmingtm NC 28405-384 Phone No.: ,(Si OOS-3900 Signature: ` Date:. �`�%. • .. �O� FESS OS9''': 9' C) Runoff Controls from Exterior Lots SEAL f Check the appropriate box 022536 Facility without exterior lots (D or WUP or RCl This facility does not contain any exterior lots. G ��lffli111t11�\ —Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please print). Affiliation: Address: (Agency): Signature: Date: (2) 5 of 9 Umis Smith Farm DWQ ID No. 31-324 Duplin County November 15, 1999 D) Api3lication and Handling E ui ment Check the appropriate box Existing or expanding facilityy with existing. waste application equipment {WUP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained an calibration and adjustment guidance are contained as part of the plan). X New. expanded, or existing facilitv without existing waste application equipment for spray irrigation. M Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are GAfi' r,/I ,contained as part of the plan). 0.0••'•SS;, .yeti �4New expanded, or existingfacility without existing waste application equipment for land spreading not _,FESS/p 9- Ous ra irriation. or SEAL < �al waste application equipment specified in'the plan has been selected to apply waste as necessary to 022536 �odate the waste management plan, (proposed application equipment can cover the area required by the plai at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of <••• FNGIt�E��''O��ications has been established; required buffers can be maintained; calibration and adjustment guidance are %9�q•'--......-• �� ��ntained as part of the plan). Name of Technical Specialist (Please print): - Brian J. Gannon, P. E_ Affiliation: North Carolina DeDgrtinent of Environment & Natural Resources - Division of Soil & Water Conservation Address: ft-c� )r-4'4q-ear ' DriveExtensio Wilmin o NC28405-3845 honeNo.: (910Z95-3900 Signature` Date: E) Odor Control, Insect Control, Mortality Management and Emergency Action Plan {SD, SI. WUP, RC or The waste management plan for this facility includes a Waste management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best management Practices to Minimize Odors and Best Management Practices to Control insects have been selected and included in the waste management plan. both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by the facility. Name of Technical Specialist (Please print): Affiliation: Address: (Agency): Signature: Date: F) Written Notice of New or EiRandins Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21,1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact be certified mail all adjoining property owners and all property owners who own property located across a public road, street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. a copy of the notice and a list of the property owners notified is attached. Name of Technical Specialist (Please print): Affiliation: Address: (Agency): - Signature: Date: (3) 6 of 9 Lewis Smith Farm DWQ ID No. 31,324 Duplin County _ November 15, 1999 Ill. Certification of histallatioti -_ - A) Collection. Stora, e. Treatment Installation New_ expanded or retrofitted facility (ST) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For ew& ing facilities without retrofrts, no eenj&adon is necessary. Name of Technical Specialist: (Please print) Affiliation: Address: (Agency) Phone No.: Signature: Date: B) Land A11114cation Site (WUPl Check the appropriate hoi _x_ The cropping sysicin is in place on all land as specified in the animal waste management plan. _Conditional Approval: all required land as specified in the plan is cleared for planting the cropping sit skin as specified in the waste utilization plan has not been established and the owner has committed to establish tine vegetation as specified in the plan by (month/day/year)', the proposed giver crop is appropriate for compliance with the waste utilization plan. Also check this box if appropriate If the cropping system as specified in the plan cannot be established on newly cleared land within 30 days of oils certification, the owner has committed to establish an interim crop for erosion control. Name of Technical Specialist: (Please print) _ Affiliation: _ Address: (Agency) _ Phone No.: Signature: Date: This following signature block is only to be used when the box for conditional approval in IILB above has been checked. I (we) certify tint I («v) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that fallure to suhnut'diis verification is a violation of the waste management plan and will subject me (us) to an enforcement action 1rorn W-M. Name of Land Owner: Signature_ Date: Name of Manager (If different from owner): Signature: _ _Date: (4) 7 of 9 Lewis Smith Farm DWQ ID No. 31-324 Duplin County November 15, 1999 C) Runoff Controls frorn Exterior Lots Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified ill the plan. For fircrlities without exterior lots no certification is necessary Name of Technical Specialist (Please prutt): Affiliation: Address: (ALmicy): Signature: Date: D) Aphlicatinn and H:milin% E(tuipment Installation &UP or D Check the appropriate box _ Animal waste application and handling equipment specified in the plan is on site and ready for use, calibration and adjustment materials have been provided to the owners and are contained as part of the plan. _Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees -with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Conditional Approval; Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/yes); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. ,• Name of Technical Specialist (Please print): Alfiliation: ): Address: (Agency): Signature: Date: The folloi-Onf; si;;nature hlocl: is only to be used when the boa for conditional approval in IILD above has been checked. I (we) certih that I (eve) have cultmtitted to purchase the animal waste application and handling equipment as specified in my (our) waste a management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land On•ner: Signature: Date. Name of Mana;,er (If different from owner): Signature: Date: E) Odor Control. insect Control and Mortalitv Management LSD, SL WIIP RC or Methods to control odors and insects as specified in the Plan have been installed and are operational. mortality management system as specified in the Plan has also been installed and is operation. Name of Technical Specialist (Please print): Affiliation: Address: (Agency): Signature: Date: (5) The S of 9 Lewis Smith Farm DWQ ID No.31-324 Duplin County November 15, 1999 Please return the above completed forms (pages 5-9) to the Division of Water Quality at the following .address: Department of Environment and Natural Resources Division of Water Quality Water Quality Section Compliance Group P.O. Box 29535 Raleigh, North Carolina 27626-05035 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plana to the local Soil & Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. 9 of 9 , ; }� KI •�.ry '.r :It•• .. .t. � ,7�' rid.( '�':= �^A'. �t r psi! 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Fs.I. -S� .�,• 11 t'�t+at '`113:^ ; ys : ,t, : , ti, �'" '� ti. ,,�•r,ro+S„ iLt ,', ', � r r • / 't�"Fi ��' r � R t, ,�('r,y� �" -' 3 ,+� 7 i. ; � K.��� {S��Y Y yi .art'x�,+ 4; h�ti-i•I :�.. �+a r _ 1 • -1` 'yi; fy'r15�'�'` _ � " �fififi�s�s '�fi� � � i `�k , �; >t • �, ��," : rt3� a � ,i,t�LS� �4�si -'=,c� y,�.. . ti��•"'"!�;ti�?•1'• '"• Fs • ti,l ' �, d �r ••� S'.: t!::':' b 5 x`� �$S )w•�,��5 rs t Fi t` , •rs F � +� n � :�.'L ► 5 'i'; �r� ��7" -..._ �/Sl-t� : C' .:r'z ;.a :. _ ,l s y�ali� y�7tQ .�" "- Ogle. •y �.h5 �t..�....,..r. .�.. \ 'x . ,,,rri�f �l : • IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Lewis Smith DWQ ID No. 31-324 Address: 336 John Lewis Grady Road, Mt. Olive, North Carollna Telephone: 910 658-5398 TABLE I - Field Specifications County: Duplin Date: 11 /15/1999 Field No, Approximate Maximum Usable Size of Field acres Soil Type Slope % Crop(s)I Maximum Application Rate in/hr Maximum Application per Irrigation Cycle inches Comments T4034 Field No. 1 23.86 Aut ille 2-8 Corn/Wheat/Bo bean Rotation 0.5 0.75 T4034 Field No. 2 9.21 Aut ille 2-8 Corn/Wheat/Soybean Rotation 0.5 1 0.75 T4034 Field No. 3 10.84 Aut ille 2-8 Overseeded Coastal Bermuda Hay 0.6 0.75 T4034 Field No. 4 3A S _:.:. Aut Ille 2-8 Corn/Wheat/Soybean Rotation 0.5 0.75 Table 3 - Traveler Irrigation Gun Settings Lewis Smith DWQ ID No. 31-324 336 John Lewis Grady Road, Mt. Olive, North Carolina Duplin (910) 658-5398 Make Model & Type of Equipment: Reel Rain Hobbs Traveler Model 1030 with a 1.18" rin nozzle mounted on a Nelson 15013ig Gun Tract No., Field No. 8 Line No. Traveling Gun Seed ft./min Application Rate t,/hr Travel Lane Effective Effective Width ft. Length ft. Wetted Diameter feet Equipment Setting Nozzle Operating Operating . Diameter Pressure Pressure in Gun si Reel(psi) Arc Settings Degrees Comments T40341111 3.6 0.562 203 379 315 1.18 60 124.8 220 T4034/112 2.5 0.3923 225 429 315 1.18 60 124.8 315 T403411 /3 2.5 0.3923 220 969 315 1.18 60 124.8 315 T40341114 2.5 0.3923 236 969 315 1.18 80 124.6 315 T403411/5 2.5 0.3923 238.5 899 315 1.18 60 124.8 315 T40341116 2.5 0.3923 238.5 879 315 1.18 60 124.8 315 T40341217 2.5' 0.3923 236 884 315 1.18 60 124.8 315 T403412/8 3.8 0.562 206 934 315 1.18 60 124.8 220 T40341319 3.6 0.562 206 439 315 1.18 60 124.8 220 T403413110 2.5 0.3923 220 419.5 315 1.18 60 124.8 315 T403413111 4.4 0.6866 110 549.5 • 315 1.18 60 124.6 180 T4034/3112 2.5 0.3923 236 969 315 1.18 60 124.8 315 T403414113 2.5 0,3923 252 549 315 1.18 60 1 124.8 315 Table 4 - Irrigation System Specifications Lewis Smith OWO ID No_ 31-324 336 .John Lewis Grady Road. Mt. Olive, North Carolina Duplin (910) 656-5398 veling gun Solid Set Irrigation Flowrate of Sprinkler (gpm) Operating Pressure @ Pump (ps) Design Precipitation Rate(nlhr) - 315 Arc Design Precipidation Rate(nthr) - 220 Are Design Precipitation Rate(irdhr) -180 Arc Hose Length (feet) Type of speed Compensation Pump Type (PTO, Engine, Electric, etc.) Pump Power Requirements (h) FIrrigation 25 30. 6.3923 0.562 0.6866 965 Mechanical Engine 31 hp = Q'TDH/3960"eff. Table 5 - Thrust Block Specifications Designer may provide thrust block details on another sheet. Location 6" Pipe Thrust Block Area (Sq. Ft.) Comments 90 degree bend Dead End ee Ground Entry or Z pipe 7.94 5.56 5.56 10.56 A - ((98'H'D-2)1B)sin a12 8= 650 Ibs per square feet � EU•VQ C� �� I sour IRRIGATION SYSTEM DESIGNER = SAL 022536 •4GIKE�:Q'o�', /�N •.....•� �<j o d �•, J. G o Name: Kraig Westerbeek ...... � Company: Private I Designated Specialist _ � _ �/�� a, Address: Address: 1635 West Ward Bridge Road, Warsaw, North Carolina 28398 b Phone: (910) 293-6787 Designed For: Lewis Smith DWQ ID No. 31-324 336 John Lewis Grady Road, Mt. Olive, North Carolina Duplin (910) 658-5398 REQUIRED DOCUMENTATION The following details of design and materials must accompany all irigation designs: 1.. A scale drawing of the proposed irrigation system which includes hydrant locations, travel lanes, pipeline routes, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horse power requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system. 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe andlor USDA=NRCS standard for Irrigation Water Conveyance, N.C. Field Office Technical -Guide, Section IV, Practice Code 430-OD. Note: A buffer strip 50 feet wide or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per DEHNR-DEM Code Section 15A NCAC 2B .0200 - Waste Not Discharged to Surface Waters. t c:� Sheets For-. A a a lit IRRIGATiON SYSTEM DESIGNER Name: Kraig Westerbeek Company: Private Address: 1635 W. Wards Bridge Rd. Warsaw, NC Phone: (910) 293 6787 Required Documentation The following details of design and materials must accompany all Irrigation designs: 1. A scale drawing of the proposed Irrigation system which Includes hydrant locations, pipelines, thrust block locations and buffer areas where applica616. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainilne and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. S. Computations used to determine the size of thrust blocks and Illustrations of all thrust block configurations required In the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA•NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The Information required by this form are the minimum requirements. it is the responsibility of tha designer to consider all relevant factors at a particular site and address them as appropriate. g. Irrigation pipes should not be installed In lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the Irrigation system and all perennlal streams and surface waters per NC Statutes. SIZING THE PUMP Lewis Smith 336 John Lewis Grady Road, Mt. Olive, North Carolina (910) 65&5398 31-324 1111511999 Apply energy equation between points 1) lagoon water surface and 2) sprinkler head. Step -1 Determine Total Dynamic tread (TDHt P1/water density + V1'-Mg + Z1 + TDH = P2hwater density + V2*-Mg + Z2 + Hf Assume friction head in the suction pipe and velocity head throughout the system to be negligible. P1 = 0 (water pulled from a free surface_) this Yeilds: TDH = P21water density + Z2 + Hf - Z1 + Hm Suction Pipe & other Assumed Minor Head Loss - Hm - (Ft.) = 46.00 Approx 20 psi Supply Pipe Diamter on.) = 6 Traveler Hose Diamter on.) = 3.00 Traveler Hose Length (Ft.) = 965 Water Density Obslcu_ Ft.) = 62.4 Use Hazen & Williams to Calculate Friction Losses (Hf,Lin Feet W - 10.45-L%Q/C)"1.852)/D"4.87 Where. Hf = Friction head lass in feet L = Linear length of pipe in foot Q = Flowrate In gallons per minute (gpm) C = Pipe Coefficient D = Pipe Diameter C for PVC and Hard Hose = 150 Pull No. Z1 Lagoon Elevation (Ft) Z2 Sprinkler Elevation (Ft) Sprinkler Pressure (PSI) Length of Supply Pipe (Ft) Flowrate (GPM) Friction Lasses In Supply Line Hf (Ft) Friction Losses In Traveler Hose Hf (Ft) Total Dynamic Head (Ft) Pump _ (PSI) Reel (PSI) 1 100 102 60 770 225 2.8 101.4 291 126.0 124.8 2 100 102 60 530 225 1.9 101.4 290 125.6 124.8 3 100 102 60 360 225 1.3 101.4 289 125.3 124.8 4 100 102 1 60 595 225 2.1 101 A 290 125.7 124.8 5 100 102 60 2875 225 10.3 101.4 298 129.2 124.8 6 100 102 60 2885 225 10.4 101.4 298 129.2 124.8 7 100 102 60 1940 225 7.0 101.4 295 127.8 124.8 8 100 102 60 2280 225 8.2 101 A 296 128.3 124.8 9 100 102 60 2260 225 8.1 101.4 296 128.3 124.8 10 100 102 60 2040 225 7.3 101.4 295 127.9 ' 124.8 11 100 102 60 2040 225 7.3 101.4 295 127,9 124.8 .12 100 102 60 1820 225 6.5 101.4 294 127.6 124.8 13 100 102 60 1330 225 4.8 101.4 293 126.8 124.8 Step -2 Size Perusing a Performance curve Pum�_Model Selection: eff. (%) = 55 Std. Impeller Dia {n.) = 13 1/2 5teP---3 Determine Horse Power Requirements (hp) hp = (Q'TDH)/(3960•eff.) hp = 30.81 Ste -4 Check NPSHA NPSHR (ft.) per manufacturers Sp. = 7 NPSHA (ft.) = Ha + Hs + Hf + Hvp Assume Hf and Hvp to be neg. while Ha = 14.7psi or 34 feet Hs (ft) = 7 NPSHA (ft_) = 27 ok B3 JQBM - Engine Drive Pump Berkley ' '�/�ryl�c� s �! 5 l° = � '/�►'E�d 5 ! 5 + 'Vlt-,, 'd 5G j 5c 5(l Sf 5 '57(Yvd 5V 05 {J t II b /.fJ%c} 10r ,� ��(�iV iu� $t `✓J7� � ��� c i� f� � •''� —ten c 5 y/ >�f j 'r1 �-,'�r f r'r( f � � � G ��cf• S�� /.(1 ��j \.�,�. sip Jp 1 � � v� �� C2g b 5'v /r,� riot 5r:.j �,j —ijin 4 m5mm�n 503'o,C�l� =� 5 / S) ri �, (/ n1 4.4 ySbyl. 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Simpler to operate ... the smooth operation of the six speed gearbox eliminates the need for multipfe belts and pulleys while providing a full range of operating speeds. Within a high and low range there are three speeds for increased preci- sion and accuracy in con- trolling application rates. Knowing and controlling your application rates have become crucial wastewater Six speed gearbox management tools when trying to adhere to ever increasing regulations. Each model is available with the standard 5.5 HP Honda engine or the efficient Pelton Wheel slurry turbine. The Pelton Wheel turbine is the ideal drive system for applying wastewater or slurry from holding areas such as tanks and/or lagoons. The Pelton Wheel turbine can be mechanically compensated for accurate applications or equipped with the optional Irrigation Pelton Wheel slurry turbine Computer. This improved design only starts with the drive system. Other enhancements include: • A constant pressure automatic braking system which increases tension when the hose is being pulled out but reverts to lighter tension as the hose is being retrieved. • A positive action lock down. When engaged, this simple brake will lock the reel in place when shifting the gearbox to neutral, as well as secure the reel for transport when. desired. • A miswind sensor. Should a miswind irregularity ever occur, this sensor will automatically disengage the drive, protecting the Reel Rain from damaoe- • Large selection of models. In an effort to offer customers the proper system for their irrigation needs, Reel Rain models are available in 29 different hose size / drive platform configurations. • Increased speed range. From .5 feet per minute to 12.5 feet per minute, you have the abil- ity to control the application rate. With Reef Rain Irrigation equip- ment from AMADAS INDUSTRIES, you and your Dealer receive Reel Rain Model 1375 special attention from our fully equipped Service Department. Each Service Technician is trained by the AMADAS staff engineer who designed your Reel Rain. The 1000 Series offers only 5 of • 6 Speed Gearbox • P.T.O. Rewind • Automatic Hose Retrieve Stop • Rugged Frame Design • Turntable - Reel Speed Compensator • Safety Shielding • Galvanized Fittings • Galvanized Gun Cart • Mechanical Hose Guide • Three Year Warranty • Miswind Sensor many dependable models of Reel Rain Travelers. Ask your Dealer to show you other models that might meet your needs. Reel Rain Travelers are avail- able in models which will efficiently irrigate from 35 to 400 acres per week. low o �� HOBBS. ®Qw�R�ie!RaIGATION u ljr Model Number Hose Length (Feet) Hose I.D. (Inches) Lane Spacing (Feet) No. of Acres Covered in One Pull Flow Rate (G.P.M.j One Pull, Applying 1" of Water (Hrs.) Nelson Gun and Pressure Turbine Gas Turbine Gas 1025 850 2.5 180 3.80 167 181 1 D.33 10.65 SR100/80 PSI 1030 965 3.0 240 5.84 260 280 10.2 9.4 SR150/80 PSI 1033 850 3.3 260 5.68 360 400 7.1 6.4 SR150/80 PSI 1325 1250 3.2 240 7.41 266 290 12.6 11.6 SR150180 PSI 1375 1100 3.6 280 7.78 382 418 9.2 8.4 SR150/80 PSI:- 1103 4011anC =C. • PG. aox ia3 Suffok.vA 23439-123: USA '" _ P.O. A,b n GA3S7 a ' _ (' } � iF _ � ctis 1701 South 512cp?y 3rrC- pBox 303� - a y'. Oo noze(:� 39-G23J Fax 57 434-32841 a o `� v�g , lone f 1_) 435 1- Fax (512) 4,,. 343 AMADAS 1NDL rSTRlES' policy is one of continuous improvement, and we reserve the ric "'0 trance steciiro=_tipns. design or trice; 'vrhout incurring odlipatiarr. 600 500 4400 200 BERKELEY PUMPS "B" RATING CURVES TYPE ENGINE DRIVE 'CURVE 4117 DATE 3-1-86 PAGE 2.02 SUPERSEDES Curve 4117 Pacare 202 Daied 4-1-85 C.I. Pmm., It-1863 JJ.dL N& H- 1663 VARIOUS JLIW.AL 6.w.u-: ia.ww C.I. wtm.. L-3001 u.chmm L-3038- oli 13-1/2" FULL -W -1 MAzimum Womotima Pmrsaunp 20 PSI 1L10 42 C3 .. ......... 44. _. _.j.. ­7 T: 7 .7. �4- —4- T UE 4+1+ tt±. ten cy 4- 2" H, XT 24CO RPM I ....... . ..... -� .. ...... . ... ... .. ..... . ; L I . ee .Yll - _... pp 16001 RPM .. .... -7... f .... ... ... . l 57, 4­4 0 100 200 300 400 5W 600 700 am goo i000 iloo i200 CAPAWT IN UA GALLONS P" MINUTE C-7048 11­4o" T-2554 C-7048 o'd 10-27-71 3-29-72 - maELB3JQBM rz all Tastj C-1 m w C.I. Pmma H—I?,49 U.mmft H-1939 VARIOUS FLP-W crd_ Jr.poll C.I. P-tLm& P-2319 m-cPLN@. M-462i vi� 10-7/16" FULL T.O'l-L, f- 1— -1- a MUM WOOKFICC PRESSURE 2PSI MAXIMUM wl 3 r2 El I 1, I 400 ru —1 350 0 w 300 250 2CO ,50 rrlc: 50 0 .... .. ... ... . . ........ . . ...... --- ..... -- ------ .......... .7 .. ....... .. .. .. . ... ......... ...... ... . ........ ........... ........ . .. . . .... ... 7c% . . .... 75% .......... .. .. ... . ..... . . ..... FFF! CI ENCT . . . 7 E . ... ....... 2 nPm -7, 1. zs_ RFH . ........ .. S.. . ...... .......... . ... .. .... cciTT FTK.T Ap ... A RPq . .. . . ...... ---I---_- .... ..... ........ .. . . . . . . . ..... . .... ..... .. ...... . . . .. ... .. .... .......... . ..... .. .. ...... ... . ...... ........ .. ........... . .. .... 70su: 0 100 200 * 300 400 5W 600 700 Boo 900 1000 CAPACtrY IN LF R nAl I Auq P-m UlusIT. IQ 10 0 I OHN DEER 80 60 >w f 60 (45) 0 Q s 40 m (30) 20 (15) Engine Performance Cure Rating: Gross Power Application: Industrial - Continuous 300 Series Engine Model: '4039D '� u 71 hp @ 2500 rpm 53 kW @ 2500 rpm , ( J: r . I................... _ I ....... _ _ �_- . :............ - j - -- -- .. .. ..- --- --- - ... ... . ::: I . . - -..--- ---=-- •-- . 1 Torque -- � i -------------- ------ : 176 tuft - ---- ..- ......... '� _ 2 9 . . - - --- .. _ Nm - ----- = = . - . — - _ -: -- --.......149Ib•it ...:202 -- N ' .......... ' . — Continuous Power i = = ' i 71 hp ..�. : - . ........ . (53 kW): - I I ----- --------- �' " Fuel Consumption" - - - . J. . 1000 1200 1400 1600 1800 2000 2200 2400 Engine Speed - rpm 200 (271) E z 180 (244) ; m Cr a 160 i° (217) 0.40 (242) 0.36 (218) LL Air Intake Restriction — 12 in.H2O (3 kPa) Exhaust Back Pressure -- 30 in.HzO (7.5 kPa) Grass power guaranteed within + or - 5 % at SAE J1995 and ISO 3046 Certified by Curve 4039D711C conditions: 77 OF (25 °C) air inlet temperature Source Factories: 29.31 in,Hg (99 kPa) barometer 104 "F (40 °C) fuel inlet temperature Dubuque, Saran OF °C) -19 ->?-� Date: 09-93 0.853 fuel specific gravity 060 (15.5 Sheet 1 of 2 Conversion factors: Power. kW = hp x 0.746 7 Sz-P 9 3 Fuel: 1 gal = 7.1 In, 1 L = 0.85 kg ' Revised data — Torque: Nm = lb-ft x 1.356 vl values are from currently available data and are subject to change without notice. BIB- GU N° PER un CE TA.BLEL . BIG GUNS — 24° TRAJECTORY 700 R RING NOZZLES 100 SERIES NOZZLE 1iE1ZZLE NOZZLE 7;6 NOZZLE NOZZLE NOZZLE .845 .927 .712 ,768 .812 DIA .857 6P1i DIA GPIs GPI DIA . PSI 6PIi DIA GPIs DIA 6PIi .DIA 50 74 220 BE 215 I00 230 115 240 1150 270 255 164 275 167 183 260 280 60 81 235 96 240 110 245 125 260 135 275 41 152 290 177 245 148 300 74 86 245 104 250 118, 260 275 145 285 163 300 1B9 305 315 80 q4 255 1.11 265 127 295 154 245 173 310 201 -31 ?11 325 90 49 265 117 275 134 245 162 305 162 320 212 325 236 335 100 105 270 124 260 142 t 750 FRIES 'BIG GUNS --.24- TRAJECTORY 150 R RING NOZZLES NOZZLE HOZILE NOZZLE I{aZZLE NOZZLE 1.26 HDZILE 1.34 NOZZLE .B6 .97 1.08 DIA 1.IB 6Pn DIA GPM DIA GPK DIA 5?.'4DIA PS.I GPM' DIA GPIs DIA BPM - 50 100 245 130 265 165 285 205 300 255 320 300 335 350 350 385 350 3&5 60 110 260 !43 ?BO 182 300 Z5 315 275 295 335 350 J30 355 365 415 380 70 120 270 15� 290 197 310 245 260 330 340 315 360 38.0 380 80 128 290 165 300 210 223 320 330 275 350 335 370. 40� 4 475 405 90 13. 290 175 310 235 340 294 360 355 425 44000 500 415 100 143, 300 11?5 320 .3130 200 SERIES BIG GUNS — 27- TRAJECTORY 200 R RING NOZZLES HDZZLI HOZZIE NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE 1.29 1.46 1.56 1.66 I'74 Gpx.$DIk G?t1.gDIA PSI 6P?S DIk GPI DIA GP�1 DIA 6P?S DIA fiP3i DIA Co 730 325 300 355 350 370 410 390 470 405 535 420 "40 640 6°5 435 455 60 250 340 330 370 385 390 j45 410 515 425 585 630 455 755 475 70 270 355 355 365 415: 405 480 425' 555 590 440 455 675 470 805 490 80 290 370 380 400 445 420 515 545 440 455 625 470 715 4B5 855 505 90 310 380 405 415 475 500 435 445 575 765 660 480 755 500 900 520 100 325 390 425 425 11 i ,-K 1 1 v 4' FL X '4` MCL ALUMINUM ADPT 4" CERAMIC BUTTERFLY VALVE. 4" SCH 80 PVC FLANGE 4" .-200 CLASS PVC PIPE SCia 80 4X4x4 PVC TEE (SXSXS) 11 SPEURCATIONS DATA Diamond IPS pressure -rated PVC pipe (2' through 12") 1s made of compounds conforming to material requirements of ASTM, D224 i in accordance wito ASTM D1784. The pipe sizes (4" throuoh 12") are made with an integral bell which utilizes a gasket for sealing in accordance with the requirements of ASTM F477 Irnteoral sockets. for solvent cementing meet the requirements set forth in ASTM i D2672 Diamond IPS pressure -rated ,PVC pipe meets all -the dimensional, chemical. and physical requirements as outlined in ASTM D224 t Each male end shall be beveled to laciiiiate- joining and reference marked for u�5u c iy proper depth of insertion Diamono iurnisheci_ lubricant is to be used in the joining process Diamond IPS pressure -rated pipe is supptie6 In 20-fool lengths I PROPERTIES OF PVC 12454-B (1120) Property ASTM Minimum Zest Specific Gravity l> 792 1 40 Tensife Strength. psi D 636 7.000 Tensile Modulus, psi D 638 400.000 IZOD Impact Strength, D 256 65 11-. lb /in. ASTM TEST =3 OC-o Sulfuric Acid. D 543 ' 4 Days Flotation at s or - 2° C Change in.Weicnr =, 0 1 f = 0 Change in Flex Strength: °-o 25 0 to 4 5 0 .aS1 M Oil No 3, 30 D :-nrn2rsion at 230 C Change in Weicr.t 0o t 0 1li 1 0 ;t9 ,u.. \pG, S= 59 - Phlnlfnuin of t1111C INSTALLATION �r .diamond Agricultural PVC Pipe should be assembled and installed with uniform and continuous support from a firm base in accordance with the installation procedures provided in ASTM D2321, and the Installation Guide for PVC Water Pipe (a "pocket -sized" edition is available from your representative or from Diamond Plastics Corporation.) Embedment materials are to be in accordance with soil classifications listed under Unified Soil Classification System, ASTM D2487.and ASTM D2488. Te assemble, clean mating surfaces of the bell, spigot, and gasket.' Apply gasket lubricant (furnished by Diamond Plastics Corporation) to the entire spigot end up to the reference mark. Also, apply lubricant to the contact surface of the gasket. With the pipe in straight alignment, push the spigot into the bell up to the insertion line. If a pry bar is used to apply force, the pipe should be protected by placing a board between the bar and the pipe. If normal force does not complete the joint, disassemble the joint and examine the parts to make cea,ian they are free of obstructions. Visually inspect the completed joint to insure t 'he gasket has not been dislodged. Table 5. APPROXIMATE GUIDE FOR ESTIMATED RANGE OF DEGREE OF COAIPACTION VERSUS EMBEDMENT CLASS AND METliOD OF PLACENIENT AS PERCENT OF STANDARD PROCTOR DENSITY OR RELATIVE DENSITY' I • FOR GRANULAR MATERIALS IN PARENTHESIS" CLASS OF EMBEDMENT i It [11 IV MATERIAL. OESCRIPf7ON mtanldlcmre0 G-Aw SW and Grad f lied . Gn;e F.m Grail Mmavls Sails -Claa Soils Soils Ol.im.na .r.11iduc cw,lrnl nnLc 9.i7 949 650 �•. t of � ..ciibl Sao Co.,w9d26w, µedwJ 4 ar hwwr (or Re]—.) Demi.7 Rang Comgan by go.r.I i-pa 93•303 93-100 95-10a 90.100 a rar,uRr' (n.100) o- 1001 . DraaJT by gorubl. i643 m93 1693 )5.90 •.haws (60-73) ROSOI CoeaU.lxc by s>•,.nlion M95 =95 (60-75) (ZA0) IIYnl gtrA Cola (.a-(Arl IIaM larnq U}10 Loma 6075 ISafO) l7w.q 60110 usW fly 10 u1.75 CAO-401 Iw la) ' Table 4• uFSCRfrTION OF EASBEDMENT MATERIAL CLAS%f FtCA1-IIIN$ is SOIL sf]tL OPCCRr?TION' III, CLASS TV f., NATEKtAL CLASSIIICATIUN C1... t S.:h' rAw.p..trd .^i Wa• r„dr +rai.l IN " 1 IR weA.. [...+- el.ri..l ...ei.I. Y..:S .r=i.+.l .ifw:fer+e ..rY u en.I.rJ w.x .+ r,..-t• 1r..Yr,. e�.L errrMl .LF a:wdn, w rw.Yd .,4W. C7... tr S.ih-• Goa• wrn.r;.dtL Sr..ek .w/ I...ei-..et .:....r.. L.k riw... VR .. ...r ..r r.r.e G..t:r ..I.�.d .. N.. a .i..r. 11.. a.n ass ,n,i_ . • .� N., to r�•e. nra� C/ r..rg- p.A.0 lr..rh .W r."-,w r.«..a. r..L ' rb.rtw..t..•--'r Nr.I .:e..- l/.r. .Y.w rSi .n,..�J .r N.. :.O .v.r. ferw. ,w•eI r7t a ..e..r, ll.rr d... !S� .n.:^ ' .� N.• :en ...w. [Ir". C1... III S.p.• G" Si[q ra.el.• r.•el,.,,I .ib +...wr.. Sat ...w.e .f ...u.r Ir_,.w r:,,....I .� 9. X.,.ie.r. lY CIaF> r•'rb. Fr,.rl-..wJ .faf ..ir.nn Yrr. .. •.w.: .l «.: I._.- -J M N.. I .k.r- Mrr ,Yaw GK ,.-.,i••.p •� M. 71a, ....: ' SN S•br ,a.Jr. ,.nJ..iY n . Y1..r pun Vr[ d ..•«� 1. _ rw ,..... /:., . . SC C71r•7''aM, .J...•.: f­,_ , 1;... r. FW[ pun 5aS Ma:w.J .� N.. 7.n .r•r - CI.+ Iv S...I. OIL le9rir I;W. •,-rr 1« .awl._...[ Mr ky .. .1..r. I- .wl. 1 .l..a 1....•• CL 1+•S,w., rl.,s 4 rr.r.,. 1...: u..1. kw 11,p. L•4" L-m Yd% .r k,. yy .. ..: I-- X- ..... mil I-r.wrr +h, ..•�:- w J.w.+w....• 9- .w - - .A. .+ - ..1.. 1 y.-I li.•+ t•ea,rr d..e 50%. Net- r r•• NL. - Cif InvS.nic rkrl d YiLY rl...�.,, !.a rl.l a L..1•.I 1.....: ,...�..,.w a.K .,.1 .. CI..• Y S..1, C1 C71 f1<S.nir clay. d.rdw+ M Mrm /la....T L.,-J 1.•- a.: •.., N.w Yr( 4•y .. LI • S..k "r a. drF+N : AS71[ U bSL rum tr Cw. f +.r,ia[ .�. Y :. JcG..., • Asi'F, 0 : �; 7 • • Iw ..v" -c -kh ASTM D 7417, k„ 9L Sr. l••• N. 51Ia ,ir. f.:.-..J.wre .ri.a ASTN n :/17.'-d, .:p. 5. w Ii% r--, N. rknJ�ww W, :. .•rr lh.r.r.eriu� d ['I,r. Il Haw .� CL,. Ill The haunching area is most important to the support of PVC pipe. For good support, the haunching area should be compacted to the densities given in the Long Term Deflection Chart. Figure Z. I .[... ,Ir ..1 •[• ..ru ------------ = -------- - 'Ilia-•[ p -,, .a -ea.. lurea.rr.ea Th., ,ak4• ..,wa ]a a .gra..n.a,r �..1- Jc f..,ns aKnL[ ltir%a. Jc.unal ,ur•.wJ ,1.. u..C1.. ,nnYaq, •A ..J [.nwMd-.O. + dJ[lrr.. rlaass, "f wl 11" ulpr n .,.r.w4d h, t•u""1`- l...lan r vW n .,• .rr..•...µa !a. A.,, L„,, wi,.W Jr a•e•• •J,ca al...,ld Le 6 •r 4rytip I.T ,I•' c.L...rf• 1.• ,I..l.ry fo.l. a. ,fn J..V.4.•r f.."... Z Diarnond ASTM D-2241 IPS Pressure -Rated PVC Pipe Approximate Coupler Dimensions r A- A O. D. C Size Gasket Race Socket Depth ' 2 r 3.166 4.500 '- . 2 1/2 3.719 6.000 _ 3 4,434 . 6.000 G 4 5.603 5.000 6 8.252 6.250 8 10-420 6.500 10 12.762 7,500 12 14.952 7,500 - 0-2241 Pipe Dimensions Minimum Wall Thickness 0-t785 SOR.135 SOR.21 SOR-26 SOR.325 SOR.++ S-le 0.0 5Cr1.40 315 PSI 200 PSI IGO 1`51 125 PSt 1o0 PSI VI " .840 .109 .062 1.050 .1 13 060 1 1.315 .133 .063 1 1.660 -140 -079 064 056 1 1.900 145 090 073 058 2 2.375 .154 113 091 073 2'4 2.875 203 137 .110 088 3 3.500 .216 167 135 108 4 4.500 .237 214 173 138 .110 5 5.563 .258 265 214 171 .136 6 6.625 .280 316 255 204 .162 8 " 8.625 .322 410 332 265 .210 10 " 10.750 .365 511 413 331 .262 " 12.750 .406 606 490 392 .311 lmond's IPS Pressure -Rated PVC Pipe coupler ,,aels the requirements of ASTM D 3139. Diarnolld Gasket Specifications 1. Gasket configuration locks gasket in place and prevents fishmouthing. 2. Chevron seal for added pressure sealing ca- pacity. 3- Compression seal -- provides a seal under vacuum. 4. Wiper beads to clean spigot end. Diamond ASTM D2241 IPS Pressure -Rated PVC Pipe Rieber Gasketed Joint Dimensions STOP 8------�-I u ARK q _ T p (Y�I O.0.1 A �1 [ELL 1.0- L 0.0. F R.eoe! cas�cl - � J Pipe A © D Size Insert Socket Dismctcr 3 4 If-2 3 1/8 3- 4 5 114 4 7116 a 1r 5 lr 5 1r 6 5 6 7 13/16 8' S 1 r 6 7/8 10 1l8 10- 5 3/4 7 Ir 12 lr 12- 6 8 114 14 11/16 Short Form Specification for Dinmond PVC Irritation Pipc ASTN4-D2241-SDR4],32.5,26,or21 Diamond PVC Irrigation Pipe shall be made of compounds conforming to ASTM D1784 with a cell classification of 12454B, Diamond PVC Irrigation Pipe must meet all the dimensional, chemical, and physical tequirements as outlined in ASTM D2241,-Anncz. ANSI/ASAF S376.1. and SCS 430-DD. and will be supplied In 20 lilut laying lengths. tndutro for availablt+ty FRICTION LOSS CHARTS FOR DIAMOND PIPE IPS DIMENSION 4-inch 5-Inch 6-Inch 8-Inch 10-Inch p Gallons Per Min. FRICTION HEAD LOSS IN FEET PER HUNDRED FEET 150 1.i1 160 1.26 170 1.41 i80 1.57 190 1.73 200 1.90 220 2.28 .81 .34 .09 240 2.67 .95 .40 .10 12.54 260 3.10 1.10 46 280 3.56 1.26 .14 17 300 4.04 1.43 _61 .19 320 . 4.56 1'.62 .69 77 21 . 340 5.10 1.82 360 5.67 2.02 .86 .24 380 6.26 2.22 .95 .26 28 400 6.90 2.45 1.04 . 420 2.69 1.14 .31 440 2.92 1.25 .34 460 3.18 . 1.35 .37 480 3.44 . 1.46 .41 500 3.70 1.58 .43 550 1.89 .52 2.22 .61 600 2.58 .71 650 2.96 .81 700 3.36 .93 750 3.78 1.04 800 4.24 1.17 850 Table based on Hazen -Williams 4.71 1.30 9oo 950 equation-=•Cw =150 5.21 1.44 1000 5.73 1.58 V To find friction head foss in 1050 PVC pipe having a standard 73 1.88 1100 dimension ratio other than 21, 1.05 1 150 the values in the table should 2. 1200 the be multiplied by the 2.21 2. 39 1250 appropriate conversion 2.57 1300 (F) shown below: 2.76 1350 1400 1450 1500 1600 1700 1800 1900 2000 2.95 3.16 3.35 Loss below bold line indicates velocities in excess of 5 feet per second. Velocities which exceed 5 feel per second are not recommended. _10 .10 .11 .12 .14 .15 .18 .21 .24 .28 .32 .36 .40 .44 .49 .54 .59 .65 .70 .76 .82 .88 .95 1.01 1.08 1.15 1.30 1.45 1.62 1.79 1.97 12-Inch .060 .083 .096 .110 .125 .141 .158 .175 .194 .213 .233 .254 .276 .298 .322 .346 .371 .397 .423 ,451 .508 .568 .632 .698 367 840 J 0 FRICrI.ON . Loss . IN ALUMINUM PVC PIPE P.S.I. RICTION LOSS PER 100 Fr--T P.S.I. FRICTI01f LEISS PER 100 FEET PVC IRRIGATION PIPE . . ALIlIfIl�EI11 IRRISATI©x PIPE Y1 C& FLRS -- -•-- 3 4 5.. 6 8 rl 3 4 IRS. 1.0. 2 SAL/ 10 NIH. 20 0.1 0.5 - - 0.1 - - - - - - + _ " -' - _ 1tIli. 20 30 0.4 0.8 a,l 0.1 - - - - - - - 30 !.1 0.2 -- __ _- 44 1.4 0,2 -- -- -- -- '40 1.9 0.3 0.! - - ' " - 50 2.1 0.3 0.1 - - - - - - 50 '2.9 0.4 0.1 - - ' - r - 60 2.9 0.4 0.1 - - - - - - 60 4.1 0.6 0.1 - - - - - 70 3.9 0.5 0.1 - - - - - - 70 5.4 0.9 0.2 0.1 - _ . - - 80 5.0 0.7 0.2 0.1 - - - - BO -- LO 0.2 4,1 -- -" 40 -- 0.9 0.2 0.1 -- - % 90 - - 1.2 0.3 0.1 - - - - 10a - - 1.0 0.3 O.1 - - - - 100 - - 1.5 0.4_- 0.1. - - - _ - - 1.2 0.3, 0.1 - - - _ 110 - - 1.7 0.4. 0.1 0.1. 120. - - 1.5 0.4 0.1 - - - - 120 - - 2.0 0.5 0.2 0.1 _ - FN - - 1.7 0.4 .0.1 0.! - - 130 - - 2.4 0.6 0.2 0.1 - - 140 - - 1.9 0.5 0.2 0.1 - - •1140 - - 2.7 0.7 0.2 0.1 ` - 150 - - 2.2 0.5 0.2 0.1 - - 150 - - 3.1 0.8 0.3 0.1 - - !b0 - - 2.5 0.6 Q.2 0.1 - - 164 - - 3.5 0.9 0.3 O.! - _ 170 - - 2.8 0.7 0.2 0.1 - - 170 - - 3.9 1.0 0.3 0.1 - - ISO _ - 3.1 0.8 0.3 0.1 - - 180 - - 4.3 1.1 0.4 0.1 - - 190 - - 3.4 -0.8 Q.3 0.! - - 190 - - 4.8 1.2 0.4 - 0.2 - " 200 - - 3.7 0.7 0.3 0:1 - - i 200 - - 5.3 1.3 0.4 0.2 - 210 - - 4.1 1.0 0.3 0.1 - - 210 220 - - - - - - - I. 1.44 0.5 0.5 0,2 0.2 - - 0.1 220 - -, - 4.5 4.9 1.1 1.2 0.4 0.4 Q.Z 0.2 - - - - 230 - - - - 1.7 0.6 0.2 0.1 4.f 23A 240 - - 5.3 1.3 0.4 0.2 - _ 240 250 - _- - - - - - - 1.8 2.0 0.6 0.7 0.3 0.3 0.1 250 _ - - _ _ 1.4 1.5 0.5 0.5 0.2 0.2 - _ 0.1 260 - - - - 2.1 0.7* 0.3 0.1 260 270 _ _ ' _ _ 1.6 0.5 0.2 0.1 270. - - - - :Z.3 0.8' 0.3 0.1 284 7 _ - - 1.7 0.6 0.2 0.! 280 - - - - 2.4 0.8 0.3 O.! � - - - - !.8 0.6 0.3 0.1 Z90 300 - - - - - - - Z:6 2.7 . 0,9 0.9 0.4 0.4 0.! 0.1 300 _ _ - - - - 2.0 2.1 0.7 0.7 0.3 0.3 0.1 0.1 310' -- -- 2,7 .1.0 0.4 0.1 310 320 - - __ -- 2.2 0.7 0.3 0.1 320 - - - - 3.1 1.0 0.4 0.1 330 _ _ _ _ 2;3 O,B 0.3 0.1 330 - _ - - 3.3 1.1 0.5 0.1 340 - _ _ _ 2.5 0.8 0.3 0.1 34.0 350 __ - - -- - - 3.5 3.b 1.2 1.2 0.5 0.5 0.1 0.1 350 __ -- _ _ 2.6.' T.r 0.9 0.9 0.4 0.4 0.1 0.1 360 - - - - 3.8 1.3 0.5 0.1 360 370 - _ _ _ _ _ 2.9 1.0 0.4 0.1 I _ _ - - 4.0•-1.4 0.6 0.1 380 _ 3.0 1.0 0.4 0.1 .380 - .. - - 4.2 1.4 0.6 0.1 390 - - - - 3.2 1.1 0,4 0.1 390 . - - - - 4.5 - 3.3 1.1 0.5 0.1 400 - - - - 4.7 !.6 4.6 0.2 420 - - -�- 3.6 1.2 0.5 0.1 420 - - - - 5.1 1.7- 0.7 0.2 440 - - - - 4.0 1.3 0.6 0.1 49 _ _ _ - . - - 1.9 2.0 0.8 0.8 0.2 0.2 460 - _ - - 4.3 1.5 0.6 0.1 • 460 480 - - __ ' ' -- - -- 2.2 0.9 0.2 4$0 _ _ .. - -- 4,] 5.0 1.6 !.7 0.b 0.7 0.2 0.2 500 - - - - 2.4 1.0 0.2 _ ,y A be fabricated in almost any configuration. Some epoxy coated fittings include stacks and hydrants as an integral part of the fitting. Occasionally it may be necessary to connect PVC plastic pipe to steel or CA pipe. This connection can be made with a coupling called a , transition or repair coupling. In -line valves can be supplied with connections to gasket pipe. Thrust blocking is required for gasket pipe. Most thrust blocks will. be concrete, Manufacturers recommended thrust blocks at any' change in direction greater than 100. Figure 1'gives an example of different arrangements for thrust blocks. -a _.. - - e, W., K� Figure 1. Example of different arrangements for thrust blocks. r - -5- :y Figure 2. Anchorage blocks for in -line valves. Table 1 is the forces encountered at end plugs. to calculate forces encountered at bends, tees and wyes, multiply the figure in Table I by the factors given in Table 2. Table 1. Thrust W at End Plugs Thrust in lbs. for test pressure in psi Pipe Diameter (inches)- 100 PSI 150 PSI 200"PSI 250 PSI 1Z 295 440 590 740 2 455 680 910 1140 21 660 990 1320 1650 3 985 1480 1970 2460 4 1820 2720 3630 4540' 6 3740 6600 7460 9350 8 6490-, 9740 13, 000 16,200 - 10 10,650 16,000 21,300 26,600 12 .15,150 22,700 30,200 37,800 14 20,600 30,800 41,100 51,400 16, 26,600 39,800 53,100 66,400 10 Table 2....Factors .for Calculating Thrust W for EIbows and"Tees. E1b'ows: 900 = 1.41`�L Tees = 0.70 L 60° = 1.00 45° = 0.76 300 _ . 0.52 .22.5° 0.39 Table 3 gives the safe bearing load for different soil types. Table 3. Safe Bearing Load Soil lb/ft2 Mulch, peat and similar 0 Soft Clay 1000 0 ZU) Sand 2000 Sand and gravel 3000 Sand and gravel cemented with clay 4000 Hard shale 10,000 I Thrust block area4ft2) - W = Thrust (Table 1 & Table 2) F SoilBearing strengt a e 3) In placing concrete thrust blocks, check with the manufacturer of the pipe being used to ensure that the correct size thrust blocks are being used. There are a number of machines that can be used to prepare the trench for PVC plastic pipe. Soil types, moisture content,.depth of trench required and type and diameter of pipe must be considered. Generally chain trenches, wheel trenches,-backhaes, or vibrating plows will be used for trench preparation.. The vibrating plow can only be used for solvent weld PVC pipe and generally is limited to the smaller diameter of pipe. finder most conditions the chain trencher or wheel trencher will be faster than the backhoe. Where wide trenches for large pipe are required, the backhoe will be most satisfactory. If soil conditions permit, long stretches of open trench will expedite pipe installation. However, if rain is forecast the pipe should be installed and the trench backfilled.. To avoid sharp turns in the line at obstructions, trenches should be curved within limits of curvature of the pipe. -7- r irrigation Water Conveyance High -Pressure, Underground, Plastic Pipeline Specifications Irs;tsllstfon Minimum dollar of covr:r Pipe shall be installed at suffi- cient depth below the ground surface to provide protection from hazards imposed by traffic crossings, farming opera- tions, freezing temperatures, or soil cracking. T%e minimum depth of cover for pipe susceptible to any of these hazards shall be: Pipe diameter Deoth of corer n n mroughrh_.._....—........ ..........__.......................... 18 3 tt rough 5...-_^_............... ........ ............................... 24 6 or more_ 30 In areas where the pipe will not be susceptible to tmez- ing and vehicular or cultivation hazar}s and the soils do not crack appreciably when dry, the minimum depth of cover may be reduced to: Pipe diernater Deem of cover w � 'A through VA ...._................................ B 2 through 3 _._ .. —_ _ _ 12 4 through 6--- to More than 6. 24 In cranberry bogs where the pipe is not susceptible to freezing and heavy equipment is never allowed, the mini mum depth of cover may be 6 in for a 64n diameter pipe and 12 in for a larger pipe. The minimum cover for polyethylene pipe is 6 in but may be reduced to 2.in where eonditiorts warrant. The minimum cover for PVC pipe in cranberry bogs, where the pipe is to be protected from freezing after winter flooding, shall be 12 in, N the winter flood equals or exceeds 12 in. Where the winter flood is less than 12 in, the top of the pipe shall be at least 24 in below the water surface. Solvent -welded joints shall be used M all connections of PVC pipe where peat and muck exist in their normal iayersd pattern. Rubber . gasket joints may be used following normal bedding proce- dures where coarse sand or cement layers exist At low places on the ground surface, extra fill may be Placed over the pipeline to provide the minimum depth of cover. The top width of the fill shall then be no less than 10 tt and the side slopes no steeper than 6.1. tt extra protec- tion is needed at vehicle crossings, encasement pipe or Other approved meths may be used. Trench construction. The trench at any point below the top of the pipe shall be only wide enough to permit the pipe to be easily placed and joined and to allow the initial backfill raterial to be uniformly placed under the haunches and along the side of the pipe. The maximum trench width shall be 36 in greater than the diameter of the pipe. It the trench is precision excavated and has a semicircular bottom that closely fits the pipe, the width shall not exceed the outside diameter of the pipe by more that 10 percent. The trench bottom shall be uniform so that the pipe lies on the bottom without bridging. Ctodsi rocks, and uneven spats that can damage the pipe or cause nonuniform sup- port shall be removed. If rocks, boulders, or any other material that can damage the pipe are encountered, the trench bottom shall be under- cut a minimum of 4 in below final grade and filled with bed- ding material consisting of sand or compacted fine-grained soils. Pipelines having a diameter of '/2 through 21h in that are to be placed in areas not subject to vehicular loads and in soils that do not crack appreciably when dry may be placed by using "plow -in" equipment instead of conventional trenching. Provisions shall be made to insure safe working condi- tions where unstable soil, trench depth, or other conditions can be hazardous to personnel working in the trench. Placement. Care shall be taken to prevent permanent dis- tortion and damage when handling the pipe during unusu- ally warm or cold weather. The pipe shall be allowed to come within a tow degrees of the temperature it will have after $ is completely covered before placing the backfll, other than that needed for shading, or before connecting the pipe to other facilities. The pipe shall be uniformly and continuously supported over its entire length on firm stable material. Blocking or mounding shall not be used to bring the pipe to final grade. For pipe with bell joints, bell holes shall be excavated in the bedding material. as needed. to allow for unobstructed assembly of the joint and to permit the body of the pipe to be in contact with the bedding material throughout its length. Joints and connections. All joints and connections shall be designed and constructed to withstand the design maxi-. mum working pressure for the pipeline without leakage and to leave the inside of the line free of any obstruction that may tend to reduce its capacity below design requirements. All fittings, such as couplings, reducers, bends, tees, and crosses. shall be installed according to the recom_menda- tions of the pipe manufacturer Fittings made of steel or other metals susceptible to cor- rosion shall be adequately protected by being wrapped with plastic tape or by being mated with a substance that has high corrosiorrpreventative qualities. If plastic tape is used, all surfaces shell be thoroughly cleaned and coated with a primer compatible with the tape before wrapping. Thrust blocks. Thrust blocks must be formed against a solid hand -excavated trench wall undamaged by mechani- cal equipment. They shall be constricted of concrete, and the space between the pipe and trench wall shall be filled to the height cif• the outside diameter of the pipe or as spec- ified by the manufacturer. Tesdrig. The pipeline shall be tested for pressure strength. leakage, and proper functioning. The tests may be per- formed before backfilling or anytime after the pipeline is ready tar service. SCS, January 1989 Irrigati-on Water Conveyance Tests for pressure strength and leaks sha;j be accom- plished by inspecting the pipeline and appurtenances while the maximum working pressure is maintained and all joints and connections are uncovered, or by observing normal operation of the pipeline after it is put into service_ Partial backfills needed to hold the pipe in place during testing shall be placed as specified in "Initial Backfill." Any leaks shall be repaired and the system retested. The pipeline shall be tested to insure that it functions properly at design capacity. At or below design capacity there shall be no objectionable flow conditions. Objectiona- ble flow conditions shall include water hammer, continuing unsteady delivery of water, damage to the pipeline, or detri- mental discharge from control valves. • Initial backfill. Hand, mechanical, or water packing meth- ods may be used. The initial backfill material shall be soil or sand that is free from rocks or stones larger than 1 in. in diameter. At the time of placement, the moisture content of the material shall be such that the required degree of compaction can be obtained with the backfill method to be used. The initial backfill material shall be placed so that the pipe will not be displaced. excessively deformed. or damaged. If backfitiing is done by hand or mechanical means, the initial fill shall be compacted firmly around and above the pipe as required to provide adequate lateral support to the pipe.-' If the water packing method is used, the pipeline First shall be filled with water. The initial backfill before wetting shall be of sufficient depth to insure complete coverage of the pipe after consolidation. Water packing is accomplished by adding enough water to diked reaches of the trench to thoroughly saturate the initial backfill without excessive pooling. After the backfill is saturated, the pipeline shall remain full until after the final backfill is made. The wetted fill shall be allowed to dry until firm before beginning the final backfill. Final backfill.-The final backfill material shall be free of large rocks, frozen clods, and other debris greater than 3 in. in diameter. The material shall be placed and spread in approximately uniform layers so that there will be no unfilled spaces in the backfill and the backfill will be level with the natural ground or at the design grade required to provide the minimum depth of cover after settlement. (loll- ing equipment shall not be used to consolidate the final backfill until the specified minimum depth of cover has been placed. All special backfilling requirements of the pipe manufac- turer shall be met. Basis of acceptance. The acceptability of the pipeline shall be determined by inspections to check compliance with all the provisions of this standard with respect to the design of the line, the pipe and pipe marking, the appurte- nances. and the minimum installation requirements. certifications and guarantee. If requesm-d by the state conservation engineer, a qualified testing laboratory must certify with supporting test results that the pipe meets The requirements specified in this standard. The seal of approval of a recognized laboratory on pipe bearing one of the ASTM designations listed in this standard may be accepted for this certification. The installing contractor shall certify that his or her instal- lation complies with the requirements of this standard. He or she shall furnish a written guarantee that protects the owner against defective workmanship and materials for not less than 1 year. The certification identifies the manufac- turer and markings of the pipe used. Materiels Quality of plastic pipe. The compound used in manufac. turing the pipe shall meet the requirements of one of the following materials: 1. Polyvi" chloride (PVC) as specified in ASSTM-0-1784. Code Material classification Type 1, Grade 1 ... ».»»...... ...».. .... .... . ..».... 12454-8 Type I. Grade 2...... »..._ ..»... »..»» »» »._.».. ... 12454-C Type iI. Grade 1........ ............................. I................ 14333-0 2. Acrylonitrile-butadiene-styrene (ASS) as specified in ASTM-8-1788. Code Materw ciassd=von Type 1. Grade 2 - »..»....».».».......».»» .» » 5_2_2 type 1. Grade 3.» ...»»..».».».»..».._.»....»».. ..... 3_5-5 Type II, Grade 1........................................................ 4-4-5 3. Polyethylene (Pin) as specified in ASTM-0-1248. Code . Material dassification Grade P14. Clam C.... ...... » ....»...._». ..» ».»..... IC--P14 Grade PM. Class C................................................ IIC-P23 Grade P33. Class C.................................................. RIC-P33 Grade P34, Class C.................................................. IVC-P34 The pipe shall be homogeneous throughout and free from visible cracks, holes, foreign matter, or other defacts. The pipe shall be as uniform in color, opacity, density, and other physical properties as is commercially practicable. Pipe requirements. All pipe installed under this standard shall be pressure rated for water. The relationship between standard dimension ratios, dimensions, hydrostatic design stresses, and pressure rat- ings shall be determined by one of the following formulas: For PVC. ASS, and PE pipe with outside diameter controlled: P T -1 or P R-1 SCS, January1989 Irrigation Water Conveyance 430-DD-7 Plastic irrigation pipe (PIP) shall here belled ends or sep- arate couplers and fittings trial are suitable for joining the pipe and appurtenances by solvent cement, rubber gaskets. or other methods recommended by the pipe manufacturer. Such Fittings and joints shall be capable of withstanding a working pressure equal to or greater than that for the pipe. Solvent cement joints. Solvent for solvent cement joints Shall conform to ASTM Speaficadan 0-2564 for PVC pipe and fttt ngs and to i7-2235 for ASS pipe and fittings. Solvent cement joints shall be used and constructed according to the recommendations of the pipe` manufacturet Rubber gasket joints. Rubber gasket joints shall conform to ASTM Specification Q-3139. v Table t.---Hydrostatic design streaa and designatEon— piasfic pipe HydrastWc ptasic pa material aaZ PVC Type I. Grade 1._, _ 2.000 PVC 1120 PVC Type I, Grade 2.Oa0 PVC 1220 PVC Type U. Grade 1.„....... _ 1.000 PVC 2110 PVC Type 11, Grade 1 „.. _ 12.50 PVC 2112 PVC Type U. Grade 1.— 1,600 PVC 2116 ABS Type 1, Grade 2__.. 900 ASS 12M ASS 1" 1. Grade 2 1.000 ABS 1210 ASS Type 1, Grade 3 1.600 AaS 1316 ASS Type 11, Grade 1 1250 ASS 2112 PE Grade P14.... 400 PE 140A PE Grade PM S00 PE 2305 PE Grade P23.... 630 PE 2306 PE Grade PM T _ . 00 PE 3306 PE Grade P34........ 630 PE 34M PE Grade Pat ...—. „ . e00 PE 3408 SCS, January 1989 'r POWER UNIT GATE VALVE AIR RELIEF PRESSURE RELIEF BLACK IRON VALVE VALVE 18`= 2a' j Pump bISCH -.4 . J CHECK VALVE 35" ALUMINUM FLANGE 1 w"" PUMP TELESCOPING +" `-L1��k s,,, �•'� ASSEMBLY �2 ti T tL bun Ra�vars � er Mrs" ww a %VOL soaga at ar rmas 74~ go..q r In as hm"m v �Oa1 rMM IMM OW �RitariNrY +■daw�7 Yw 4 awaw aorw� StQwvq ar �.@+n 3Q '.rya at Lrq puiatl 7 May 06'98 13-25 No.001 P.IS s Rsmd ft Oft la�saf br7CW 4R ate! Rif [sraar� S sllSrs�a �wt smog. I CLmn s tiro orwrm vas+ as Cu" d a OMMOC ► Al1aa� 1 da pares ast Or w!r ia%=M+MMMWVA Y oltrawm a d"Wr Comm A�eiet rlfk�,a1Y� a !�a _ F4aa ar dq'R aooaaa� Yn Ia sw vaaa+O hate". He rsassma ar*aa+r Fig. S-I. Nu:ri=r marsag==: and irrigadaa:cbc iisg de,-Asian-meking flasc:7ar.. Basic Soli-Wzttr RelzUonsbips Before arce=triag to tuessurc or you slYould unders'.znd soae basic sail -ware_ reT-=io=Lvz. L:.=r nr r_:..s you saould cc Narsi, Chorus SU49 Clnivrrr=7 - - • • BIG GUN'PERFORMANCETABLES 1NITS _ METRIC:UNITS�:= _ :1 :Y;: _ Ll OU SF10oT P100�F?C100f{U.TbNV100ET:.'':. Gi00ET.:�'�] :.�i1 ill DEL r 1._ .. `r. 1=:. "=�: .__.L.7=1 •. 1•TnNcl 'T�a+r9a�Haa11 :'�i' 2 I rl• :S,11d1ILf_. ':: GIA 61EfEA q.5�._ ', Tmm os"s 't] 9/mm uc� IS 2mm des,` 11 mm nr" 17 6mm < ,:q:1sr', 1�105r++P Jry _.Q.�» 20.]mm ".�' 21,S9mm j 9p-' j�9- ry ( u l 12y +n ^,1 11pI[m2' US M31H M US N3f11 ►! 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GPN GIA Ho[a1 I S" t i` GPM GfA QPN DIA HorW Hmar DIAMf 1ER 26Jmm 27,9mm 305mm' 1 f!' t 9' ht" PRESSOAE 6PM DIA GPM DIA fl '�I N ICm2' US M3f/f LI LIS M3RI M I.IS M3•H M 9 U6 M31H M Tom_ Up A1Zl _ 60 250 315' 76S ]SS' 330 375 3d5 79D' US A 10 S15 t30' SdS 115 d95 170' 62S 495' = !l . q 15.5 ss r lq1 1/_O 63.9 106 20.3 73.1 112 23665 e to? 27.5 pal 1 70 270 760' ]10 380' 3S5 395' 415 610, 450 430' S55 ISO' 670 /SS' 7SS 195' 190 515' tF'7 60 290 375' ]]0 395' 360 /10' 115 170' S15 450' S90 170' 675 atl5' 60S 51S' 950535' 5019911.5 n722 /61-r 12126?960126 ]071n1 � 90 310 19G' 1ti0 ,10' 405 425' 475 1/5' 545 /FS' F]c Art' ]1a ant' ott .+. .nnr rrr.- Lam•' r n .."r" �. .. ^.",.... ....... ... .... .__ _. .- .}'3 .?,Ia. .�3 i:"25 ir°'�'. I :i: ;1].w-'4{� :1y '�'i:• �r'��^_. ''ik.�� �� rA t �I• _t.r:f Ycf. _ 'M ry -•••�-r-' 3e,Imm /oG�,n` a }'nm do 3 _ ';! .' TAPER EIOK NOZZLE - •+ LrS MlIH M US lll,11 M us u3 H LI u5 Mlrl, M `; _T1•PICAr. d1sTRR5ur1uu r'.111 1.e" Taper Bute 11u721r f i r ] 32 7 16 12p ]6 1 130 13+ 17 9 151 In 50 7 163 •+9- 2 DI.70 I3 <6 II ]6 ] 51<3+66 to 157561 20, 15e'..,�n RI+.IIIj•' .�.. ., • . I _ - - - - Field: CalibrationProcedures. _ - -- '_ - •-_ _ - . - _ - _ - - - for:_Animal 11lfastie irate�Appiication-Ec{uipment:�. HARD ��� WJRAV-4L ♦ CABLE - T€ \� - _ - �' _ = .i' •. • ' =-_ ,.1 rf L! \'\' .'+ r \ r,I t ••'` /�•,_♦•``! I i ti -'.L +' 1 t tip' I - _ ' f` r - _ _ 'ice — .\._ f• •"1. ��• ti.- . ti • �L.. . , - .ter _ - - - _ - ' _ - -"'- - ` ' • \ Sly !�- ` --.•_I_� -' ��� \ `. v♦'. Notth-Earolina,-Qopelive- - : FxtensiortSerwce :-Noth"CarolinaSfq e'UniversiiY.::� Field Calibration Procedures for Animal Wastewater Application Equipment HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEM General Guidelines Land application equipment used on animal production farms must be field calibrated or evaluated in accordance with existing design charts and tables according to state rules that went into effect September 1, 1996. Technical Specialist certifying waste management plans after September 1, 1996, must also certify that operators have been provided calibration and adjustment guidance for all land application equipment The rules apply to irrigation sys- tems as well as all other types of liquid, slurry, or solid application equipment Information presented in manufacturers' charts.are based on average op- erating conditions for relatively new equipment Discharge rates and applica- tion rates change over time as equipment ages and components wear_ As a result, equipment should be field calibrated regularly to ensure that applica- tion rates and uniformity are consistent with values used during the system design and given in manufacturers' specifications. Field calibration involves collection and measurement of the material being applied at several locations in the application area. This publication contains step-by-step guidelines for field calibration of hard hose and cable tow traveler irrigation systems. Operating an irrigation system differently than assumed in the design will alter the application rate, uniformity of coverage, and subsequently the applica- tion uniformity_ Operating with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening, which will increase the discharge rate while decreasing the wetted diameter. Clogging of nozzles or crystallization of main lines can result in increased pump pressure but reduced flow at the gun_ Plugged intakes will reduce operating pressure. An operating pressure below design pressure greatly reduces the coverage diameter and application uniformity. Feld calibration helps ensure that nutri- ents from animal waste are applied uniformly and at proper rates. The calibration of a hard hose or cable tow system involves setting out collection containers, operating the system, measuring the amount of wastewater collected in each container, and then computing the average application volume and application unifor- mity- An in -line flow meter installed in the main irrigation line provides a good estimate of the total volume pumped from the lagoon during each irriga- tion cycle. The average application depth can be determined by dividing the pumped volume by the application area. The average application depth is computed from the formula Average application depth (inches) w Volume pumped (gallons) 27,154 (gal/ac-in) X Application area (awes) The average application depth is the average amount applied throughout the field- Unfortunately, sprinklers do not apply the same depth of water throughout their wetted diameter - Under normal operating conditions, application depth decreases towards the outer perimeter of the wetted diametet. Big gun sprinkler systems typically have overlap c based on a design sprinkler spacing of 70 to 80 percent of the wetted sprinkler diameter to comnen- N Field Calibration Procedures for Animal Wastewater Application Equipment sate for the declining application along the outer perimeter. When operated at the design pressure, this overlap results in acceptable application uniformity. When operated improperly, well -designed systems will not provide acceptable application uniformity. For example, if the pressure is too low, the applica- tion depth will be several times higher near the center of sprinkler and water will not be thrown as far from the sprinkler as indicated in manufacturers' charts. Even through the average application depth may be acceptable, some aieas receive excessively high application while others receive no application at all. When applying wastewater high in nutrients, it is important to determine the application uni,fomaity. Collection containers distributed throughout the application area must be used to evaluate application uniformity. Many types of containers can be used to collect flow and determine the application uniformity. Standard rain gauges work best and are recom- mended because they already have a graduated scale from which to read the application depth. Pans, plastic buckets; jars, or anything with a uniform openinj and cross section can be used provided the container is deep enough (at least 4 inches deep) to prevent splash and excessive evapora- tion, and the liquid collected can be easily trans- ferred to a scaled container for measuring. All con- tainers should be the same size and shape to simplify application depth computations. All collection containers should be set up at the same height relative to the height of the sprinkler nozzle (discharge elevation). Normally, the top of each container should -be no more than 36 inches above the ground. Collectors should be located so that there is no interference from the crop. The crop canopy should be trimmed to preclude interference or splash into the collection container Calibration should be performed during periods of low evaporation. Best times are before 10 a.m. or after 4 pm. on days with light wind (less than 5 miles per hour). On cool, cloudy days the calibration can be performed anytime when wind velocity is less than 5 mph. The volume (depth) collected during calibration should be read soon after the sprinkler gun cart has moved one wetted radius past the collection gauges to minimize evaporation from the rain gauge. Where a procedure must be performed more than once, containers should be read and values recorded immediately after each setup. Calibration Setup for Hard Hose and Cable Tow Traveling Guns Hard hose and cable tow traveling guns are calibrated by placing a row (transect) of collection containers or gauges perpendicular to the direction of travel, Figure 1. The outer gauge on each end of the row should extend past the furthest distance the gun will throw wastewater to ensure that the calibration is performed on the "full" wetted diameter of the gun sprinkler. Multiple rows increase the accuracy of the calibration. Containers should be spaced no further apart than 1/16 of the wetted diameter of the gun sprinkler not to exceed 25 feet At least 16 gauges should be used in the calibration. Sixteen gauges will be adequate except for large guns where the wetted diameter_ exceeds 400 feet (Maximum recommended spacing between gauges, 25 feet X 16 = 400 feet) Gauges should be set at least one full wetted diameter of throw from either end of the travel lane, as shown in Figure 1. The system should be operated such that the minimum travel distance of the gun cart exceeds the wetted diameter of throw. Application volumes should be read as soon as the last gauges stop being wetted- 0 9 I, - . HOSE AND CABLE TOW TRAVELER IRRIGAT 1ON SYS i cMS Reel cart Left Right Row of 8 7 6 5 4 3 2 i 1 2 3 4 5 6 7 collection 0 0 0 0 0 0 0' 0 0 0 0 0 .0 = gauge Direction of travel � 1Av_--d diameter =0 feet) At least one wetted diameter end of field Figure 1. General layout and orientation of collection gauges for Calibration of a hard hose and tale tow traveler irrigation. systems. - - ��... .�. •���4\/ u .4La� ya . - - - - - � .r-aS_= - �.5 ���'� ^i:. �•-_^� fGtr-.. A - - -- - .:.�::.m �-� �����,- �S=:fir' Yam•: - _�'�_ k_- _r w=�—.+t=,-::�.-mow-. y=•��:`Y _`'_=r�:,:.���—c -t:=x,r �#?jr,,,,: :..cr3.y� �: _-: -- s 6�' =emu'-��a�� .ti �-�'-"���r•�`�'},i` �;. :gad-•-,�z'oG=.' 2..Determrne file ntJmiser:of collection gauges and facing bet*nieeii gauges: fa wetted diameter of320 -: ng uge spade g:shou d ii t exceed 24-eet- 20ft1�16 .20.ft = „e�" ` ✓;::.;; 4 _ feed; the rai a ! o (3 },-� ;=�, _�-�� - = - - �'27'•3s-w �;�Yy-: -_ _ _ _ y...;��_.'�.�c;���s�� - �,ia.�.-�: �.' �-'� _ .=.�= `,r_� __r.--'�-, �� t+'�..- .�rti='? .' ^'�,�� _:..may irw wr-: .:.+' .17-s. 4 :'[Y�•yC�Y^_ ~ �+,- •.i:._ '_•".. __ tsw•N �.--may rY - -...� - � -... ^.. .�-L•'^.-�\'• a^�_� y^�y �,�`IiJ.��-' 3 Labe! gauges outwatd.frorrl the gun cart as esthe st ar rigF1t (! 1;.L2;13 -et= RI; RZ -0; etc-} 4 Set out gauges along a row:as labeled and shovm ai_Fgurel ;equali�r'spacer a the distance determined �n,„;�;_ _ -.%•.ter.. - .. - •trstinc det . • ec!I item 2 {20 feet} ihe'row s ould be at leash onevied-diameter from either gidbf, the pull` The rst= , gauge on each side'of the Crave! lane should be 112 the gauge spadfig froin:� center of the�ane. gaugepacirig of 20 feet, L7 ad Rl should be 7 0 t from tfie center of die hhinF - � ,}_ -- . u � >kn x c:i,"y�`na�,�'.'rr �-�w4 ^i-•�:��� ti ��c--"'r�'-.s ��y��t-. �.-� � �..{� ��. ,�-,"�..�^'•,�•q„i,� ='- 5.. Operate the:sysiem7for64;1;e r+ Wired foi-.d —a:ni m to copleteiyc passall"Gabon -o-coma 642i ei (:�__ +--•:;.y, ..- t1---= _ .. -- -•-. ?'.��:: �--- s..i�_'.r+-ors=•,.�.:�._.-�� —'the "staitirigr time:that wastewater begins'to be;ippued along the row_of aaxesand ttie "eridng:fime"t en�wastewaterno !`onger is lietny applied a'rsyv►s� along the rov+w_ Also drtlrie distance.tsaveled-in; —�_-.�:..-`:;:. "k -ter y.,_--�:-: ;;�z-`•.,.,•�:.c.';,,��s+": -:feet fortlte time-of:o � ti_on:,. 6. d'a ely reE&d the.amdo nr collected in eadi cauge (Refer to Table I ji5- Z�example-} �^ -. --' - - sue---='_-:':----�-�r� :r•- -:�.:•--"�_.: _- �.-`�� _...- w_-'--Y!".-=--�z '�::: �.. ., `1 -7z, - -- '!--"' -= �.:.'.t.'—'= 'Lis._• -+tee-�. 7... identify those�gauges, that fat! acrtside the' die spacing; Fgt�re;2. Tt va umeis'ttie a► eslap volume that`would be collected when operating tie system ore the adjacent . - ':Y�- r:_.,':".T,•+;,�ri _�i:� yr!�^r -f:_'� _ :� �,�_+c1 _-crr �`a_^+:._iti Y•��"'1:7w- ' '^ ti .^ : i:� � ' •• = .�: _ y M :'�•i_s? '- �=�---.: �.-,.,.} � ��„_� -y.; :� . � - �+..�R = 2l--+fit_ !•+a;•= '�r-g SiipenmpQsi 1,7eft to rigK a_nd vice versa) the gaucs1tist outside the effectivewidth" itti the gauges ust- i inside the effect,ve_vnndti%Add `" =o:•'a-�'•� `.'r.r4 err'__. Forthe layouf shown in Figure 2, add the volume (depth} collected in gaes� R8 (outsiddlhi eff_ec_tive,:-. lane spacing) to _volume {depth) collected in gauge a (guide the effective lane _zacing):_Smilari ,_R7 added to L6;.L8 LS added to R5 and U is added ta_ .This is riow the appli :cry voEome (depth) within _a.= the: effeRtve lane spacing adj&is for overlap. - -_ - _ - - _ `7.7 f 4 1 A Field Calibration Procedures for Animal Wastewater Application Equipment Direction of travel Lane 1 Reel cart Left 8 716 5 4 3 2 1 j 0 0 !0 0 0 0 0 0 I Gun 1 cart Lane 2 Left 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 Right i 2 3 4 5 6 �7 8 Cut 0 0 0 0 0 0 O Cart � 1 +Y f i Effective lane s .4g gang Fgure Z Accounting for overlap - when calibrating a hard hose traveler system. 1 U: Calcufai& the-de-viatioriI depth f -in dividual gauaevralue and the Right 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0 Effective lane dng (224 feet) tuges n dn+ide_by the num, er of gauges within #ie effettirie area:.This, cfies) v+sttiln Oii effective- == Sum of amounts collected in"all gauges epth Nu_mbes of gauges within effective width _ it: gauge: The deviation depth is the ds#iererice' between each rage'value of all gauges (�_ Record_the absolute value'of ails t3ie sign of the number (negative sign) . dropped and all values are afisolute.�iaitie is'a straight ti iirt line: �l=or ezatnPle, (2� means treat loss not mean the number.121: Because this symbol can lead to - iith�riumbeis�in the viroricslieets at the end of this publication The - -`* bolds isedin fohnuLisiii the�ezt- �_ Detixation depth Depth collected in gauge i average application depth] - _ _ ._ t.;refeis to the, gaiigenumber;,. -11; Add limo. rots ink i0 to get "sure of the d6iations" from the average depth and divide by the number of gauges to get the average deviation. _ - - L computed!' �Sumof deviations add amounts ,] - ,:=_ Number of gauges v ective I ne sparing - a�": _ 12.Thepreciptation'r_ate. inches ' . _ .- t`:::- P Pi, fhotir) is computed by_d�vidng the average application depth finch) (#9)Iy-::.' - tlie application time (hours) -_- --x. 'Avera a application depth (inch) Predpitauon rate _ time (hours)' - f': CALIBRATION PROCEDURES (continued) 13. Compute the average travel speed Average travel speed Distance traveled (feet) Time (minutes) HOS _` AND CABLE T OV i a1A­ I RRI G.40-10 S 14. Determine the application uniformity. The application uniformity is often computed using the mathematical formula referred to as the Christiansen Uniformity Coefficient. It is computed'as fallow- s.'- Average depth (.-,,9) - Average deviation (#11) U X 100 Average depth (."9) -.7 15. Interpret the calibration results. The. higher the index value, the more uniform the application. An index of 100 would mean that the uniformity is perfect —the exact same amount was collected in'every gauge. For travelers with proper overlap and operated in light wind, an application uniformity greater than 85 is common. Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Geiierally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using travej f required. Conta . ct your irrigation travelers. I the computed Uc is less thin 70, system adjustments are r�qui T -.deale� or echnical Spedalist: for assistance- - Table 1. Exampfe.cialibration data for a traveling gun system operated in parallel lanes. Lane spacing 70 percent of sprinkler wetted diameter. a. Manufacturers' Specifications- Gun Model_L50 Type Taper Bore Nozzle Dia. 0-9 inch Pressure (Gun) ZQ_ps Reel 105 psi Wetted diameter 320 Effective Spacing 22_4ft Flow 7 97 GPM Hose Size: Lenoth 800 Diameter 3 in b. Spacing between collection containers (spacing 3L0_(ft) 10 =20—ft r- Number of gauges =16 d. Start of irrigation event 7:1 S a.m. e- End of Irrigation event 9:00 a.m. f Duration (e-d)--1-05minutes Travel distance__N0 feet h- Operate the system and collect data. t7' Field Calibration Procedures for Animal Wastewater Application Equipment Table 1. Calibration Data (con- driueo Gauge Disfan ce Vol n e Overlap .Corrected IDe ja ion.' N`0." from Center. Co It Adjustment:. -Collected: Volume from Avera 9 V0 tV.-. (!I!�hes Cinches) Inches) Li TO __94 . .235(1 3 0 0 .095 V 5 9 ...... L3- 15( etc) L4 .61 .095 90 -'-13 3 L6--'-- 110-- 085 _Z L7: L8 S :0 . . . . . . . . . . RI 10 - 73 73 025 .7 . - R2 3 0 __81 0 .1 It470, 7 $Z Li Rfi 0, 3 3 J 05,-T�--G -Z P.7 130­_ 7, Z R8 ­13 - Absclute'vaiue; treat a values as pas]kiv E. 1. SuM of all volumes -collected leded in #h':-: 8.46 inches Aveiaqe catch (ilnUinber of gauges within width (12 Y 0. 705 ing hes - istance tra-Jed Y D' ft 320 1C C6mPUAe the average travel speed 3.04 ftfmiri Time (min)- 105 min . 6vera _qe depth th inches); 0.705 in I. Prec pita on rate; in/hr application time (Hour) 1.75 Fir m. Sum of deviations from the average catch 1,35§ n. Average deviation from average catch (mll 2) 0.113 o: Uniformity.coeffi dent 0.705- 0.113 U -- : 'X 100 84 7 0.705- 3, p. friterpret result.'Uniforrinity coefficient of 84 is in the good range fora traveler system. No adjustment is necessary. M (D HARD HOSE AND CAB LZ-TO%?V Tn;,VEI! ER IRRIGA ON SYSTEMS 2 Irrigation System Calibration Data Sheet for Hard Hose Traveler Irrigation System DATE Land Owner Farm No. a. Manufacturers' Specifications: Gun Model Type Nozzle Dia. _ In Pressure (Gun) _ - - (Reel) Wetted diameter ft Effective Spacing ft Flow GPM Hose Size: Length ft Diameter in b. Spacing between collection containers (diameter ,______eft) / 16 = ft C. wetted diameter (ft) Number of gauges = _ gauge spacing (ft) d. Start of Irrigation event e. End of Irrigation event f- Duration (e-d) min g. Travel distance feet OMam�dba.d h. Operate the system, collect data, and record on the worksheet on page S. f • L Sum of alicatches inches j. Average catch (i/number of gauges) inches Distance traveled (ft) k Average travel speed = Time (min) 1. Sum of all deviations from the average catch m. Average deviation from average catch n. Uniformity coefficient U = x 100 L� 2 E3 1.ft W ■ 7 i 3, 3 2 1 1 2 3, l f 7 l !oo� 0000o a000eeao te1 . 716 5 4 3 3 1 1 2 3 1 S L 17 • an I 0 0 0 0 0 0 0 0 o 0 a o 0 0 0 ! interpret the calibration data and make necessary adjustments. For travelers with proper overlap and operated in Eight wind, an application uniformity Coefficient greater than 8S is common. Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using travelers. If the computed U,is less than 70, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. jec— Field Caii"---ation Procedures for Animal ILVastewater Application liquiprnent U Calibration Data (continued) Gauge Distance Volume overlap Corrected Deviation No. from. Center Collected Adjustment Volume from Average (feet) (inches) (inches) (inches) (inches) Ll L2 B .L4 L5 L6 U LS L9 Li 0 RI R2 R3 R4 RS R6 R7 RS R9 R10 'Absolute value; treat all values as positive, Rcei can Le Raw Cd a 7 6 5 4 3 2 1 1 2 3 5 6 7 9 CoUecpon 0 0 0 0 0 a 0 0 0 0 0 0 0 0 PUW Gun ac DNTEINM of vawet %%Waad donvw AZ irmt -mm!d CM 1ed3 dw� old of FAid a U Prepared by •. R.O. Evans, Biological and Agricultural Engineering Extension Specialist J.0 Barker, Biological and Agricultural Engineering Extension Specialist J.T_ Smith, Biological and Agricultural Engineering Assistant Extension Specialist R.E. Sheffield, Biological and Agricultural Engineering Extension Specialist 5,000 copies of this public document were printed at a cost of S 7,962, or S.39 per copy. r' j Pubfrshed by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE r, Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and program opportunities are offered to all People regardless of race, color, national origin, sex, age, or disability. North Carolina State University, North Carolina AFT State University, U.S. Department of Agriculture, and local governments cooperating. 4/97—SM--1MG/KEL-270201 AC-353-2 E9i 30399 ANIMAL WASTE UTILIZATION PLAN Producer: LEWIS SMITH /� 3 3,� y V / Location: Telephone: Type Operation: Number of Animals: (Design Capacity) STORAGE STRUCTURE: APPLICATION METHOD: 336 JOHN LEWIS GRADY ROAD MOUNT OLIVE NC 28365 919-658-5398 Existing Feeder to Finish 2480.00 hogs Anaerobic Waste Treatment Irrigation Swine NJ O4 Z r ,,lu �� Lagodf�. The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste: should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. G. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. .Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to -have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 2480 hogs x 1.9 tons waste/hogs/year = 4712 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2480 hogs x 4.6 lbs PAN/hogs/year = 11408 lbs. PAN/year Applying the above amount of ,waste is a big job. You should plan time and have appropriate equipment to•apply the waste in a timely manner. The following acreage will be needed for waste application based on the drop to be grown, soil type and surface 'application. ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME 2324 1,H1 AUB C 75 73.75 20 .97 71.5375 I +MAR-JUN 2324 '1, Hi AUB I I z 145 190 1 1.97 187.3 MAR 2324 '1,H1 AUB DSB I 118 172 1 1.97 169.84 +JUN- SEPT 15 2324 1,H2 AUB IC I 175 173'.75 120 13.28 1241.9 +MAR-JUN 2324 '1,H2 AUB JW I 145 190 13.28 1295.2i +OCT-MAR 2324 `1,H2 AUB DSB I 118 172 13.28 1236.16 +JUN- SEPT 15 2324 1,H3 4.97 JAUB IC I 175 173.75 120 1366.537 +MAR-JUN 2324 1,H3 AUB W 45 90 I ]4.97 1447.3 +OCT-MAR .2324 1,H3 AUB DSB 18 72 357.84 I 14.97 +JUN- SEPT 15 2324 1,H4 AUB t II IC 175 173.7-5 120 15.33 1393.087 +MAR- JUN 2324 '1,H4 AUB W 45 li 190 15.33 1479.7 +OCT-MAR 2324 DSB 18 72 1-1-,H41AUB I 15.33 1383.76 +JUN- SEPT 15 2324 J1,H5 JAUB IC 175 173.75 120 14.28 1315.65 2324 2324 SEPT 15 2324 2324 2324 SEPT 15 2324 2324 2324 SEPT 15 2324 2324 2324 SEPT 15 2324 2324 2324 2324 1,H6 JAUB �1,H6 AUB 1,H6 AUB 2,H7 �AUB ` 2 , H7 AUB -2,H7 AUB , H8 AUS 2 , H8 AUB 2,H8 AUB 3, H 9 AUB `3,H9 3 , H 9 AUB -3,H9 ANIMAL WASTE UTILIZATION PLAN I I W 145, 190 ! z DSB 118 172 I C 17S 173.75 120 z W 45 90 I DSB 118 172 ` I IC 175 173.75 120 z W 14S 190 I DSB 118 172 I IC 175 173.75 120 I W 45 90 I DSB 118 172 li 13H I 15.5 1275 SG 1 I ISO BH 5.5 - 275 li SG ll ISO I Ci7 f f+MAR-JUN 4.28 138 5.2 +OCT-MAR 4.28 1308.16 +JUN- 4.44 1327.45 +MAR - JUN 4.44 399.6 +OCT-MAR 4.44 1319.68 +JUN- 5.33 1393.087 +MAR-JUN r 5.33 479.7 I+OCT-MAR 5.33 1383.76 +JUN- 3.93 289.837 I+MAR-JUN 3.93 1353.7 +OCT-MAR 3.93 1282.96 +JUN- 1.74 478.5 I+APR-SEP 1.74 187 +SEP-APR 1.74 1478.5 +APR-SEP 1.74 187 +SEP-APR ANIMAL WASTE UTILIZATION PLAN 2324 13,H10IAUB 2324 -3,H1 2324 -3,H1 AUB 2324 1-3,H11 2324 13,H111AUB 2324 1-3,H11 2324 -3,H1 AUB 2324 -3,H1 2324 4,H12 AUB 2324 -4,H1 AUB 2324 1.- 4,H1 AUB SEPT 15 END fBH I �5.5 1275 SG 1 50 I BH 5.5 5 I 127 SG 1 I I 150 BH i 15.5 1275 SG 1 I ISO BH 5.5 I 1275 SG 1 I 150 IC 175 �73.7S 120 I JW I 145 190 DSB 118 172 I I 4.52 11243 C+APR-SEF 4.52 _6 [22 +SEP-APR 4.52 11243 +APR-SEP 4.52 1226- +SEP-APR 5.33 11465.75 +APR=SEP 5.33 1266.5 +SEP-APR 5.33 11465.75� +APR-SEP 5.33 126G.5 +SEP-APR 2.89 1213.137 +MAR-JUN 2.89 260.1 I+OCT-MAR 2.89 1208.08 +JUN- TOTAL115883.7 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + - Dates shown reflect optimum uptake periods for nutrients. Waste appilcation may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina -to have a ANIMAL WASTE UTILIZATION PLAN nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. ANIMAL WASTE UTILIZATION PLAN TABLE 2: 'ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LES COMM N ** *'LES DETERMINING PHASE CODE AW N PER ACRES AW N PER .AC AC USED ---- or ------ APPLY RESID. APPLIC METH N TIME END TOTAL 10 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + _ Dates shown reflect optimum uptake periods for nutrients. Waste application may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants .should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with, stand of bermudagrass.- This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall., The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting._ Sermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage -in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BH HYBRID BERM[7DAGRASS-HAY TONS 50 C CORN BUSHELS 1.25 DSB DOUBLE CROPPED SOYBEANS BUSHELS 4 SG SMALL GRAIN OVERSEEDED AC 50 W WHEAT BUSHELS 2 . TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 WETTABLE _ACRES_ 47.01 LBS AW N USED 15883.76 0 0 47.01 15883.76 *** BALANCE 1-4475.765 1 ------------------- *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. ANIMAL WASTE UTILIZATION PLAN ** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.- The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 917.6 pounds of plant available nitrogen per year in the - sludge. If you.remove the sludge every 5 years, you will have approximately 4588 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 15.2933333333 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 36.704 acres of land. Please be aware that these are'only estimates of the PAN and land needed. Actual requirements could vary by 25o depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate (in/hr) Applic. Amount (inches) 2324 1,H1 AUB C. .5 *1 2324 1,H2 AUB C .5 *1 2324 1,H3 AUB C 5 *1 2324 1,H4 AUB C .5 *1 2324 1,H5 AUB C .5 *1 2324 2324 1,H6 AUB C .5 *1 2,H7 AUB C .5 *1 2324 2,H8 AUB C .5 *1 2324 3,H10 AUB BH .5 .*1 2324 3,H11 AUB BH .5 *1 2324 3,H9 AUB BH .5 *1 2324 2324 2324 4,H12 AUB C .5 *1 '1,H1 AUB DSB .5 -*1 --1,H1 AUB W .5 *1 2324 AUB DSB .5 *1 2324 '1,H2 AUB W .5 *1 2324 1,H3 AUB DSB .5 *1 2324 '1,H3 AUB W .5 *1 2324 '1,H4 AUB DSB .5 *1 2324 'Z,H4 AUB W .5 *1 2324 "1,H5 AUB DSB .5 *1 ANIMAL WASTE UTILIZATION PLAN 2324 `1,H5 AUB 2324 `1,H6 AUB 2324 `1,H6 AUB 2324 `2,H7 AUB 2324 AUB 2324 AUB 2324 `2,H8 AUB 2324 2324 2324 '3,H1 AUB 2324 2324 `3,H1 2324 `3,H1 AUB 2324 2324 2324 �3,H9 AUB 2324 4,H1 AUB 2324 "4,H1 AUB W DSB I W I DSB W DSB I W SG i SG BH SG SG BH SG SG BH DSB W V .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 5 *1 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 120.00 days of temporary storage and the temporary storage must be removed on the average of once every 4.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot ANIMAL WASTE UTILIZATION PLAN of freeboard except in the event of the 25 year 24 hour storm_ It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts .of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis _report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. • NARRATIVE OF OPERATION WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There -must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of -the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter-Strip) S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No.ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 13 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995.shall comply with the following: The outer.perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any.residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial, waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste.shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should he 'inspected regularly for evidence of erosion, leakage or discharge. Page: 14 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will -eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption_ However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required .to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive.levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five ( 5 ) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 15 ANIMAL WASTE UTILIZATION PLAN WASTE_ UTILIZATION PLAN AGREEMENT Name of Farm: Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked_ I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: LEWIS SMITH (PIease print) Signature : Date : l f � Name of Manager (If different from owner) Signature: Date: Name of Person Preparing Plan: (Please print)ANGIE B. QUINN Affiliation:DUPLIN SOIL AND WATER CONSERVATION DISTRICT Phone No. 910-296-2120 Address (Agency): PO BOX 277 R ANSVILLE NC 28349 o�4Signature Date: Page: 16 Operator:===____________________________====>Lewis Smith County:====_______________________________==>Duplin Date:=____________________________________==>Asbuilt Dist. to nearest residence (other than owner): ft. sows (farrow to finish):=--__-____�__-_-____> sows (farrow to feeder) head (finishing only):===___________________> 2480 sows (farrow to wean):______________________> head (wean to feeder) Ave. Live Weight for other operations (lbs.) : > Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.):=--_==> 1.0 25 Year - 24 Hour Rainfall (in.):==____--___> 7.5 Rainfall in excess of evaporation (in.)===__> _ 7.0 Drainage area of buildings & lots (sq. ft.}:> Volume of wash water (gallons/day)====______> Temporary storage period (days):===__==_____> 120 Freeboard(ft.):=___________________________> 1 Side slopes (inside lagoon):________________> 1.5 1 Inside top length (ft .) : ____________________> 163 Inside top width (ft.}:_____________________> 305 Top of dike elevation (ft.}:________________> 43 Bottom of lagoon elevation (ft.):-=_-____-=_> 31 Seasonal high water table(SHWT) elev. (ft.):=> 39.5 Total required volume:====_________> 449379 cu. ft. Actual design volume:====__________> 451660 cu_ ft. Stop pumping el. (> or = to 39.5 ft SHWT> 39.495 ft_ (> or = to 37.0 ft Min) 0 Required minimum treatment volume: 334800 cu. ft. Volume at stop pumping -elevation: 334920 cu. ft. Start pumping elev.:________________________> 41.35 ft. Volume at start pumping elevation: 420544 cu. ft. Actual volume less 25yr-24hr rain: 420588 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 83507 cu. ft. Actual volume to be pumped:==> 85624 cu. ft. A , k . ;i:l State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Road Mt. Olive NC 28365 Dear Lewis G. Smith: A74 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCE5 December 30, 1999 Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 31-324 Duplin County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRRI, IRR2, DRYI, DRY2, DRY3, SLURI, SLUR2, SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincere Kerr T. Stevens, Director Division of Water Quality cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number 31 - 3 2-Lt Farm Name: Lewis S AAN On -Site Representative: Inspector/Reviewer's Name: ft6,�� Date of site visit: Date of most recent WUP: Annual farm PAN deficit: I o3z .'15 pounds Operation is flagged for a wettable acre determination due to failure of Part 11 eligibility item(s) F1 F2 F3 F4 V Operation not required to secure WA determina t this time based on exemption E2 E3 E4 Operation pended for wettable acre determination based on P1 P2 P3 Irrigation Systems} - circle 1. hard -hose traveler center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system wlportable pipe; 6. stationary gun system wlpermanent pipe; 7. stationary gun system w/portable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D21D3 irrigation operating parameter sheets, including mac) depicting wettable acres, is complete and signed by an I or PE. v E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part III. (NOTE:75 % exemption cannot be applied to farms that fail the eligibility checklist in Part II. Complete eligibility checklist, Part 11 - F1 F2 F3, before completing computational table in Part ill). PART [l. 75% Rule. Eligibility Checklist and Documentation of WA Determination Requirements, WA Determination required because operation fails one of the eligibility requirements listed below: F1 Lack: ofmcreagetivhichTesultedin-over-mpplication:of-wastewater=(PAN) omspray fields) :according�ofarm'sdast-two-rears mfzrrigafion:records: -. _ F2 Unclear, -illegible, -or lack of information/map. _F3 Obviousfield -limitations Inumerous_ditches;failure-lo.deductrequired buffer/setback:acreage; or25%-of.totalmcreagejdentiiied�n'CAWMP-iincludes small, irregularly shaped fields = fields -less ihan-5-acres-fortravelers-or .less �han 2 acresfor:stationary sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess of 75% of the respective field's total acreage as noted in table in Part III. Revised April 20, 1999 Facility Number - Part 111. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT FIELD TYPE OF TOTAL[jF�L_D_ CAWMP COMMENTS3 NUMBER NUMBER'S IRRIGATION ACRES ACRES SYSTEM FIELD NUMBER'- hydrant, pull, zone, or point numbers Tnay be used In place of field numbers depending on CAWMP and type of irrigation -system. - If pulls, etc. cross -more than Lone field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption; -otherwise operation will be subject to WA determination. _ FIELD NUMBER2 -must be clearly delineated on map_ COMMENTS' - back-up fields with CAWMP.acreagemxceeding 75% of its total acres and having Teceived less than 50% of its annual PAN as -documented in the farm's-previous.two years' (1997 & 1998) of irrigation Tecords; cannot serve as -the sole basisfor requiring a WA Determination. LBack-up lields -must be noted in the -comment section and must be accessible by irrigation system. Part IV. Pending WA Detenninations- P1 Plan -lacks -following -information: P2 Plan -revision may-satisfy-75% rule based on adequate overall PAN deficit -and by adjusting all field acreage -to below 75% use rate P3 Other (ielin process of installing new irrigation system): Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY VITA DETERMINATION Facility Number 3- 3 2-4 Operation is flagged fora wettable Farm Name: lL.eLv; s S.- ;; % FA-, acre determination due to failure of On -Site Representative: C�eno Kennedy Part ll eligibility items) F1 F2 F3 F4 Ins pectorlReviewer's Name:S one ;s Date of site visit:_ 7 q Date of most recent WUP: 132n q7 Annual farm PAN deficit: 33 17.5 pounds Operation not required to secure WA determination at this time based on exemption E1 E2 E3 E4 Operation pended for wettable acre determination based on P1 P2 �. Irrigation System(s) - circle #: 1. hard -hose traveler; 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system w/portable pipe: 6. stationary gun system w/permanent pipe; 7. stationary gun system w/portable pipe PART I. WA Determination Exemptions (Eligibility failure, Part II, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D2/D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, 'including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part Ill. (NOTE:75 % exemption cannot be applied to farms that fail the eligibility checklist in Part It. Complete eligibility checklist, Part 11- F1 F2 F3, before completing computational table in Part 111). PART 11. 75% Rule. Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination _required because operation fails one of the .eligibility requirements listedbelow: _F1 Lack.of-acreage-which Tesultedin:over mpplicatiorimfwastewater,(PAN) onzpray. field (s) accordingiolarm'sdasttwo yearsnf:imgation3-ecords.-: F2 Unclear, -illegible --or lack of -information/map. F3 Obviousfeld-limitations-(numerousxfitches;�ailureio=deductTequired:..-. bufferlsetbackmcreaoe;-Dr25%:of iotal-acreaoeadeniifieddn-LAWMP:includes _ - small,-irregulady-shapedfields =: fields:lessfhan-5-acres Jortmvelers-or..less-than 2 acres -for.-stationary-sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage -in excess of 75% of the respective field's total acreage as noted in table in Part III. Revised April 20, 1999 Facility Number 3/ _ 324 Part Ili. Field by Field Determination of 75% Exemption Role for WA Determination TRACT FIELD TYPE OF TOTAL CAWMP FIELD COMMENTS3 NUMBER NUMBERt,2 IRRIGATION ACRES ACRES % SYSTEM - 40313 z6 1 i s 17,5 232¢ 3 21.2 13 I 23 2 S 35.29 1 32 q I 4. 4 I 71 and type of irrigation system. If pulls, etc. cross -more than one field, inspectorireviewer will have to combine fields to calculate 75% field by field determination for exemption; -otherwise operation will be subject to WA determination- PiE1D NUMSER2 - must be clearly delineated oh map." COMMENTS' -back-up fields with CAWMP acmaoe�exceeding75% of its total.acres and having received less than 50% of its annual PAN as -documented in thefarm'sprevious-two years' (1997 & 199B) of irrigationTecords,-cannot serve -as -the sole basis -for requiring a WA Determination::Back-upfteldsmust berioted in the -comment section:2nd mustbe accessible by irrigation -system. Part IV. Pending WA Determinations - Pi P2 Plan lacks _following information: Plan revision -may-safisfy`7.5% rule based on adequate overall PAN deficit and by adjusting -all fieldacreagedo below 75% use rate Z,-�P3 Other (ielin process of installing new irrigation system): State of North Carolina Department of Environment and Natural Resources :��:---- • L Division of Water Quality �'�--'VED James B. Hunt, Jr., Governor [;�►I� 0 9 1999 Wayne McDevitt, Secretary ^' A. Preston Howard, Jr., P.E., DirectoL NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES March 8. 1999 Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Rd Mt. Olive NC 28365 Subject: Certificate of Coverage No. AWS3 I0324 Lewis G. Smith Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Lewis G. Smith: In accordance with your application received on August 18, 1998, we are forwarding this Certificate of Coverage (COC).issued to Lewis G. Smith, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWGI00000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Lewis G. Smith Farm, located in Duplin County, with an animal capacity of no greater than 2480 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North'Carolina 2762E-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310324 Lewis G. Smith Farm Paoe 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and bindinc-1. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact JR Josh] at (919) 733-5083 ext. 363. cc: (Certificate of Coverage only for all cc's) Duplin County Health Department CWilrnington Regio_nal_Office, Water Quality Section GDupiin County Soil and Water Conservation District Permit File- Central Files NDPU Files State of North Carolina - 313� f Department of Environment and Natural ResourceVERoLt!Li l— Division of Water Quality �V Non -Discharge Permit Application Form 'AUG t a 1998 } (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations', ir- 2 The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Lewis G. Smith Farm 1.2 Print Land Owner's name: Lewis G. Smith 1.3 Mailing address: 336 John Lewis Grady Rd v _ City, State: Mt. Olive NC Zip: 28365 Telephone Number (include area code): 658-5398 1.4 County where facility is located: Duplin _ 1.5 Facility Location (Directions from nearest major highway_ Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): N. on 1507 from 1500 approx. 1.1 miles okn right approx. 2200 feet behind house. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Carroll's Foods Inc 1.8 Date Facility Originally Began Operation: 01/01/85 1.9 Date(s) of Facility Expansion(s) (if applicable): //1 2. OPERATION INFORMATION: 2.1 Facility No.: _3 h (county number); 324 (facility number). 2.2 Operation Description7.: Swine operation Feeder to Finish 2880- Certified'Capacity Is the above information correct? If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 31 - 324 23 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application 7.S ao system): 51}96 Required Acreage (as listed in the AWMP): y 2.4 Number lagoons/ torage ponds (circle which is applicable): 2.5 Are subsurface drains present within 100' of any of the application fields? YES oPNO ease circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES oease circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, N S Standards, etc.) (Swine Only) YES r NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? 3. ?REQUIRED ITEMS GHJGIZLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. Applicants Initials A:S LS 4s FORM: AWO-G-E 5/28/98 Page 2 of 4 31 - 324 Facility Number: 31 - 324 Facility Name: Lewis G. Smith Farm i� 'j'ii t'�_' C ' I tip' : D 0r`i 11 MG 1 81998 4. APPLIC/ANT'S CERTIFICATION: NQn-DlscnaJp F',,rT't6. 1, �C c..�� s �/`���f� (Land Owner's name listed in question 1.2), attest that this application for has been reviewed application are not package will be ret Signature 40`5 6 - "Cu/1 (Facility name listed in question 1.1) is accurate and complete to the best of my knowledge. I understand that if all required parts of this and that if all required supporting information and attachments are not included, this application I to mey incomplete. Date e` / 3 7 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 31 - 324 WASTE UTILIZATION PLAN DATE 08/20/97 Page 1 Producer: LEWIS SMITH Location: 336 JOHN LEWIS GRADY ROAD MOUNT OLIVE, NC 28365 Telephone: 919-658-5398 Type Operation: FEEDER TO FINISH Number of Animals: 2880 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis_ This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN AMOUNT OF WASTE PRODUCED PER YEAR (GALLONS, FT3, TONS, ETC.) 2880 hogs x 1.9 tons waste/hogs/year = 5472 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2880 hogs x 2.3 PAN/hogs/year = 6624 tbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1: ACRES LEASED BY PRODUCER Page 2 TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM " ' LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED APPLIC TIME 4039 3 AUB BP 4.1 205 15 3075 2324 3 AUB C 75 93.75 15 6.5 511.875 2324 —3 AUB W 45 90 6.5 585 2324 3 AUB DSB 18 72 6.5 468 2324 5 AUB C 75 93.75 15 16 1260 2324 —5 AUB W 45 90 16 1440 2324 5 AUB DSB 18 72 16 1152 3658 1 AUB C 75 93.75 15 2.2 173.25 3658 —1 AUB W 45 90 2.2 198 3568 1 AUB DSB 18 72 2.2 158.4 0 Total 9021.525 Indicates that this field is being over seeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. WASTE UTILIZATION PLAN TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (AgreemE r.t with adjacent landowners must be attached.) (Required on!y if operator does not own adequate land. required specifcati•)ns 2.) TRACT FIELD S = IL TYPE & CLASS- E T:="'MINING PHASE Page 3 CROP YIELD LBS COMM ` LB.� CODE AW N PER ACRES AW PER AC AC USED 0 ----- - - -- -- --- ---- — — — Total 0 -- Indicatles t eld is being over seeded (i.e. interplanted) or winter annu:.' ; .`c:!low Summer annLJa's. " Acreage fagur: :.1- 3y exceed total acreage in fields due to over seeding. lbs AW N (anin ;te nitrogen) equals total required nitrogen less any co:, .,. ,-,itmgfJ n (COP;ti,a R) st:pplied. The follo-rving lec,_.-.- 3)plains the crop cojes used in tables 1 and 2 above: LESS N APPLY CROP CC!:" CROP UNITS PER UNIT MONTH BH , , !.%ID BERM.UDA. GRASS -HAY TONS 50 APR-SEPT C :`! BUSHELS 1.25 MAR-JUNE SG '..l_L GRAIN OVER SEED AC 50 SEPT-NOV SA : IIER ANNUAL S AC 110 APR -MAY WA :..T'-=-R ANNUALS AC 100 SEPT-NOV BC , ".'D BERMUDA GRASS -CON GRAZED TONS 50 APR-SEPT BP : ,:� 'ErRMUF ;-, G._.ASS-PASTURE TONS 50 APR-SEPT FC L .=L'SCUE-00t l GI:AZED TONS 50 SEPT-APR FH !.. FESCUE -HAY TONS 50 SEPT-APR FP L ,-'!-SLUE-P ^ TUBE TONS 50 SEPT-APR SB :: DNS BUSHELS 4 JUN-SEPT DSB _ Y CROI, SC.Y G.=ANS EUSHELS 4 JUN-SEPT W E'USHELS 2 FEB-MAR WASTE UTILIZATION PLAN Page 4 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 64.4 9021.525 TABLE 2 0 0 TOTAL 64.4 9021.525 AMOUNT OF N PRODUCED 6624 — BALANCE-2397.525 This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately,!Q L. 5 - � pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge equipment, may be needed when you remove this sludge. See attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of waste being stored in your structure be within J, 7 feet of the top of the dike. WASTE UTILIZATION PLAN Pag:; 5 If surface irrigation is the method of land application for this plan, it it is the responsibility of the producer and irrigation de signer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid Call your Agriment Services representative for assistance in determining the amount of waste per acre and the proper application rate prior to beginning the application of your way te. NARRATIVE OF OPERATION: SEE ATTACHMENT WASTE UTILIZATION PLAN Plans and Specifications Page 6 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of 510,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Local NRCS office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landov.ner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the product'on facility. It is the responsibility of the owner of the facility to secure an updated Wn ste Utilization Plan when there is a chance i.-r the operation, increase in the number of animals, method of lt.lization, or available I�:nd. Animal waste shall be applied to me et, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical do ta, climate conditions, and Iz:vel of management, unless there are reg,-,Ia`.ions that restrict the rat:: of applicza on for other nutrients. 4. Animal waste may be applied to land that hau a Resourco 'Aan_gement System (RMS) or an Alternative Con 3ervation Sys`.c, (ACE). If tan ACS is used the scil loss shall be no grey er than 10 tons per r:c:G per ye.3r and ap;:ropriate filter strips will I)e used vllic:re runoff Icav s the: field. These filter strips will be in addition to "Suffers" required by DEM. (See FOTG Standard 393-Filter Strips and Standard 390 Interim Riparian Forest Buffers) 5. Odors can ac reduced by injecting t:',e ti:aste or d:slcing r.r..:r waste aNplic�26on Waste should not be a,_?lied �tiha:r the '.vind iw')lovr:ng. 6. When animal waste is to be applied on acres subject to flcoding, it wi'1 be soil incorporated cn conventionally tilled cropland. VVhen applied to cenervation tilled crops or grassland, the was'.c may be broac'ca�:t provided the application Coes not cc -cur daring :> season prone •.o flaoding. (See 'Vkather c.r.d Uimatc in f'Iorth C.I. clin_." in the MRCS Technical Reference - Environment file for guidz:nce. 7. Liquid was`o !;hall be applied at rates not to e; cecc'. the so:i irafil- trLtion ra'e tsuc:h that runoff does not oec:ur off -site cr to s.:raCe waters and'n a method which does :rot causes drift from t': site -'!ring applic:.tsoii. No ponding s;iculd occ.:r in order to cc,-itrol ccnditons cend-:cive to cdor or flies and to pre.ide unifcr,-n.t.; of appl;cation. 8. Ariimzd .rat..a shall nat be applied ., sra`.urate_'. sell', durir ,, rainfall event, cr v,f,2n the surface is frozen. r, lln'ra'sY3C:-� Shall be applied on �: , iVAy grC'.; nC; crops In a m::nncr that the crop is net coveredwith wast.. 10 -,--'!epth t:iat would inhibit growth. The potential for salt daniage from animal waste should also be ccn.;idered. WASTE UTILIZATION PLAN Page 7 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownE r. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainage ways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16, Domestic and industrial waste from wash down facilities, showers, toilets, sinks, etc., shall not be discharged into the animal viaste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandzitory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and and shall be fenced, as necessary to protect the vegetation. Vegetation such os trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responcible for obtaining and implementing a "closure plan" which will elim?gate the possi!Aity of an illegal discharge, pollution and erosior-. 20. Waste handling structures, piping, pumps, reels, etc., shc.:}d be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenar:�a checklists!ieuld be kept on si`.e. WASTE UTILIZATION PLAN Page 8 21. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre plant with no further applications of animal waste during the crop season. 22. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 23. Waste shall be tested within sixty days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three years. Waste application records for all other wa_.te shall be maintained for five years. 24. Dead animals will be disposed of in a manner that meets north Carolina State regulations or other States' regulations. WASTE UTILIZATION PLAN Page $ NAME OF FARM: OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that an expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management (DEM) before the new animals are stocked. I (we) also understand .that there be no discharge of animal waste from this system:to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rate that no runoff occurs. NAME OF FACILITY OWNER: LEWIS G. SMITH SIGNATURE : DATE : 81- a C 7 NAME OF MANAGER (if different from owner): SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: RONNIE G. KENNEDY JR. AFFILIATION: Agriment Services Inc. P.O. Box 1096 B!3aville NC 28518 SIGNATURE: DATE: �° NORTH CAROLINA COOPERATIVE EXTENSION SERVICE - NC NMP Field Background Information Field Name: T4039/F3 T2324/F3,F5 T3454 FI Soil Map Unit: AUTRYVILLE 0-8 Total ASCS Acres: 7-+-89 74• ` -5 Total Useable Acres: Et- 4y.y Soil Sampling Date <ENTER> Soil Test Class Soil Test Results: pH Acid CEC CBS P-I K-I Cad Mgt Mn-I Zn-I Cu-I Field Irrigation Information Average Soil Depth : 3.0+ Available Water Holding Capacity - 1.5 feet 1.3 Maximum Irrigation Rate - inches per hour 0.60 Maximum Amount per Irrigation Event - inches: 0.72 LIMITATIONS: This program is based on the best available data. Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Coop;"r;dtive E-g-ension Service is not resposible for any losses incurred fromi, Vie -use of this program. The software is provided 'AS IS' and without warranty as to performance. Printed :8/20/1997 ADDENDUM TO WASTE UTILIZATION PLAN.• FACILITY NUMBER 31-324 FARM NAME: LEWIS G. SMITH FARM OWNER NAME: LEWIS SMITH DESIGN CAPACITY: 2880 FEEDER TO FINISH MR. SMITH MAY APPLY TRACT 2324 FIELDS 1 & 2 1F HE SO DESIRES. THESE FIELDS ARE NOT REQUIRED TO FULFILL THE AGRONOMIC REQUIREMENTS OF THIS FARM. DUE TO THE LARGE DEFICIT NOTED IN THIS WUP 20 ACRES BETWEEN THE 49.4 ACRES IN TRACT 2324 FIELDS 3 &5 AND TRACT 3658 FIELD 1 MAY BE ROTATED YEAR TO YEAR IN TOBACCO OR CUCUMBERS, BUT NO WASTE SHOULD BE APPLIED TO EITHER CROP UNLESS AN APPLICATION IS USED FOR PRE - PLANT. ONLY 20 ACRES MAY BE USED FOR THIS PURPOSE. THE OTHER 29.4 ACRES LEFT IN THESE TRACTS MUST BE PLANTED TO CORN/WHEAT OR SOYBEANS TO FULFILL THE REQUIREMENTS OF THIS WUP. MR. SMITH MAY REPLACE FROM YEAR TO YEAR THE CORN CROP WITH COTTON IF HE SO DESIRES CREATING A COTTON/WHEAT OR SOYBEAN ROTATION, THE AGRONOMIC RATE ON THE COTTON SHALL NOT EXCEED 70 LBS NITROGEN PER ACRE. ALL FIELDS MUST MEET MONITORING AND REPORTING REQUIREMENTS WHEN UTILIZED. MR. SMITH PLANS TO APPLY HIS WASTE IN ACCORDANCE WITH HIS SPECIFIC WASTE ANALYSIS NOT TO EXCEED THE HYDRAULIC LOADING O THE SOILS. 8/20/97 RONNIE G. KENNEDY JR. TECHNICAL SPECIALIST E HIBIT B Waste Utilization Agreement (Needed only, if additional land has to be leased, etc.) i I, hereby givecn�,, permission to apple waste front his Waste Utilization System on , d acres of my land'for the duration of the time shown below. The nelc(s) on which waste can be applied ire shown on the attached map. I understand that this waste contains nitrogen, phosphorus, potassium and trace elements; and when properlN applied should not harm my land or crops. I also understand that the use of animal manure will reduce my r:': d for commercial fertilizer. 1 andowner', oiJ{-�y. ate:---- i ' Term of Agreement: Or J6, to (Minimum Tcn Yean onlost-Shared Items) Pa ! Nor..an't� fin m•�-•55 car �'y�.u� 5 `1:ZCS NC JL:<', 14S6 NORTH CAROLINA COOPERATIVE EXTENSION SERVICE - NC_NMP Field Background Information Field Name: T4039/F3 T2324/F3,F5 r34.54 F� Soil Map Unit: AUTRYVILLE 0-8 Total ASCS Acres: 74-89 76. `is Total Useable Acres: 6T G y•y Soil Sampling Date <ENTER> Soil Test Class Soil Test Results: pH Acid CEC CBS P-1 K-I Cad Mgt Mn-I Zn-I Cu-I Field Irrigation Information Average Soil Depth 3.0+ Available Water Holding Capacity - 1.5 feet 1.3 Maximum Irrigation Rate - inches per hour : 0.60 Maximum Amount per Irrigation Event - inches:.0..72 LIMITATIONS: This program is based on the best available dad Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Coopotative :E ension Service is not resposible for any losses incurred fror�. tfi-e:u'se-.of this program. The software is provided 'AS IS' and without.warranty as to performance. Printed :8/20/1997 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BUIP'S to Minimize Odor Site Specific Practices • ILiquid SY3tems) Flush Gutters Accumulation of solids ( lush system is designed and operated • sufficiently to remove accumulated soilds from gutters as designed. (l Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids [) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no mo an 6-8 inches over more than 30° of surface. Excessive Vegetative Decaying vegetation [ Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage [) Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. [) Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter)- Feec Storage Accumulations of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site andlor providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain productsl. [) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes [) Eliminate low area that trap moisture along fences and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). AMIC--November 11, 1996 Dry Manure Handling Accumulations of animal wastes f 1 Remove spillage on a routine basis (e.g. 7-10 day Systems interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal, { j Provide for adequate drainage around manure stockpiles. { I Inspect for and remove or break up accumulated wastes in filter stripes around stockpiles and manure handling areas as needed. The issues checked ('fpertain to this operation. The landowner/integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raieign, NC 27695.7613. AMIC--November 11. 1996 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) yam) 375— _3vUC' EMERGENCY MANAGEMNET SERVICES (EMS) -'_2 SOIL AND WATER CONSERVATION DISTRICT (SWCD) 0 6 - NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTERSION SERVICE (CES) 6r2Q 2 2 2h - i This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Rump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B.. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and tag'oon bottom as soon as possible. 1 2 3 F! 5 X Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -. After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Helath Department. d. Contact CEs, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -- If none of the above works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. Contact the contractor of your choice to begin repair or problem to minimize off - site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: •// b. Phone: -- x-)Rcs 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again. K MORTALITY MANAGEMENT METHODS (check which method(s) are being implemented) ( } Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial be at least 300 feet from any flowing steam or public body of water. ( Rendering at a rendering plant licensed under G. S. 106-168.7 ( ) Complete incineration t 1 In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. ( } Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. 'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes --- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4, erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2, irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Management: Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the Iiner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific practices Farmstead Swine production { } Vegetative or wooded buffers; I 1 Recomme d bast management pr ces; ( cod judgment and common sense Animal body surfaces Dirty manure -covered animals { I Dr ors Floor surfaces Wet manure -covered floors { Slo loo s; ( rs located over slotted floors; ( eedars -high end of solid floors; ()Sc a manure buildup from floors; ( ndarfl or ventilation for drying Manure collection pits Urine ( requent m ure removal by flush,pit rech a,or scrape Parital micorbial decomposition I } nderfloo entilalion Ventilation exhaust fans Volatile gases; l } n Menance; Dust [ f icienI if movement Indoor surfaces Dust (ashdown between groups of animals (} Feed additives; I j Feeder covers; [) Feed delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon { } Flush tank covers liquid whiles tanks are filling I } Extend fill tines to near bottom of tanks anti -siphon vents Flush alleys Agitation during wastewater [)i-Idnderfloor flush with underfloor conveyanance ventilation Pit recharge points Agitation of recycled lagoon f 1 Extend rechard lines to near bottom of liquid while pits are filling pits with anti -siphon vents Lift stations Agitation during sump tank filling f } Sump tank covers and drawdown Outside drain collection Agitation during wastewater (} Box covers or junction boxes conveyance End of drainpipes at lagoon Agitation during wastewater { 1 Extend discharge point of pipes under th lagoon liquid level Lagoon surfaces Volatile gas emissions ( roper lagoon liquid capacity Biological mixing [ } Correct lagoon startup procedures Agitation (} Minimum surface area -to -volume ratio f } Minimum agitation when pumping (} Mechanical aeration I } Prov�ogical additives Irngauon sprinkler nozzles High pressure agitation [ rrigate on dry days with little or no wind Wind draft f } mum recommended operation pressure [ Pump intake near lagoon liquid surface { ] Pump from second -stage lagoon AM10C—November 11. 1996 Storage tank or basin Partial microbial decomposition ( ) Bottom or midlevel loading surface Mixing while filling f 1 Tank covers Agitation when emptying I I Basin surface mats of solids { ! Proven biological additives or oxidants Settling basin surface Partial micobial decomposition (} Extend drainpipe outlets underneath liquid Mixing while filling level Agitation when emptying (} Remove settled solids regularly Manure, slurry or sludge Agitation when spreading I J Soil injection of slurry/sludges spreader outlets Volatile gas emissions I } Wash residual manure from spreader after use I J Proven biological additives or oxidants Uncovered manure, slurry Volatile gas emissions while drying I ) Soil infection of slurrylsludges or sludge on fie4d surfaces f ) Soil incorporation within 48 hours f I Spread in thin uniform layers for rapid drying I J Proven biological additives or oxidants Dead animals Carcass decomposition (! Proper disposition of carcasses (Dead anima{ disposal Carcass decomposition I } Complete covering of carcasses in burial pits pits I } Proper location/construction of disposal pits Incinerators Incomplete combustion [ ! S =d stack burners Standing water around Improper drainage fJKrade and landscape such that water drains facilities Microbial decomposition of away from facilities organic matter Manure tracked onto public Poorly maintained access roads I 1 41arm access road maintenance roads from farm access Additional Information: Available From Swine Manure Management; 0200 Rule/BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management: Pit Recharge --Lagoon Treatment; EBAE 128-88 NCSU-BAE Swine Production Facility Manure Management: Underfloor Fluse--Lagoon Treatment; EBAE 129-88 NCSU-BAE Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU-BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH•33 NCSU-Swine Extension Environmental Assuranc Program: NPPC Manual NC Pork Produces Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0107, 1995 Conference Proceedings Florida Cooperative Extension The issues checked ( ) pertain to this operation. The landownerlintegrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Managment Practices have been reviewed with me. (Landowner Signature) AMOC--November 1 1 , 1996 AN\TIMAL WASTE MANAGE. -ZNT PLAN CERTIFICATIOIN I A EXISTING FEEDLOTS Please return the completed form to the Division of Environmental Management at the address on the reverse side of this form. _,-ne of farm (Please prim Mailing Address: 33LQ jj)ho-JtLuiS Gr-racki Rr)eaci ffli'vC NC 3 vnone no.: yt -i -{aSK-- t)6ya County (of farm): Farm location: Latitude and Longitude: 3S° o-21 -I.'' / _22o cs— SS„ (required). Also, please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.) : Design capacity (number of animals) :—^ g$p Le erieR J-D E N 1 L Average size of operation (12 month population avg.): _2,�,po Average acreage needed for land application of waste (acres) : ,5 Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the existing animal waste management system for the farm named above has an animal waste management plan that meets the operation and maintenance standards and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6I= .0001 - .0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); acerss or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25 - year, 24 - hour storm. _-When c con ditionslexceptions. Name of Technical S BILLY W. HOUSTON Affiliation (Agency):_ DUPLIN •S & W CONSER. DIST. PO BqX 277 KENANSVILLE NC Address (Agency): Signature: Phone No.: 910 —29� 212n Date: OwnerfNlanager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either directly through a man-made conveyance or through runoff from a storm event less severe that the 25-yeas, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name ofxalialger, d Qwne ease Print): P�,,y'� S C., . S Signature Date: Narne ofi di rent from owner (Please print): Signature: Date: Nnte: A change in land ownership requires notification or a new certification (if the approved plan is changed) within 60 days of a title transfer. DEM USE ONLY: ACE# CONDITIC' ` AND/OR EXCEPTIONS TO CEP' 'FICATION ATI statements checked apply to this certificat) Tlie installed irrigation system has not been evaluated concerning nozzle size, spray pattern, spacing, pump size, pipe size, etc. It is the responsibility of the producer to operate the system with the proper components and to supply the required maintenance to assure that no runoff occurs. The producer is encouraged to have an irrigation specialist, possibly the dealer where the system was purchased, prepare an operation and maintenance plan for the irrigation system so that the producer knows how to operate the equipment to meet the non -discharge requirements. The waste management plan for this operation is based upon yields higher than what is now recommended by NRCS; however, these yields are obtainable under high levels of management. This increase in projected yields is necessary since the NRCS plan prepared for this operation at the time of construction was based upon these higher yields and the producer followed NRCS guidelines when building this operation. Because of limited acres for land application, and because the original NRCS waste utilization plan did not require additional acres for buffers and irrigation inefficiency, it may be necessary for the producer to operate half sprinklers, on solid set systems, along field edges and ditches. Also for traveling irrigation systems, a pull directly adjacent to the ditch with only a 180 degree pumping radius may be needed to irrigate the entire field. Extreme caution should be exercised when applying waste close to ditches and wetlands to avoid any discharge. CERTIFICATION FOR EXISTING FEEDLOTS !NSTRIJCTIONS FOR CERTIFICATION OF APPROVED ANIMAL WASTE MANAGEMENT PLANS FOR EXISTING ANIMAL WASTE MANAGEMENT SYSTEMS SERVING FEEDLOTS ,U `REMENTS/PURPOSE n o. , to be deemed permitted by the Division of Environmental Management (DEM), the owner of any existing animal waste nanagement system constructed and operational before January 1, 1994 which is designed to serve greater than or equal to the animal populations listed below is required to submit a -signed certification form to DEM before January 1, 1998. Pasture operations are exempt rom the requirement to be certified. 100 head of cattle 75 horses 250 s,,Aine 1,000 sheep 30,000 birds Kith a liquid waste system he certification must be signed by the owner of the feedlot (and manager if different from the owner) and by any technical specialist esignated by the Soil and Water Conservation Commission pursuant to 15A NCAC 61= .0001-.0005. The technical specialist must verify .tat all applicable operation and maintenance standards and specifications can be met. Existing systems are not required to meet design nd construction standards and specifications. .Ithough the actual number of animals on the facility may vary from time to time, the design capacity of the waste handling system should e used to determine if a farm is subject to the certification requirement- For example, if the waste system for a feedlot is designed to andle 300 hogs but the average population will be 200 hogs, then the waste management system requires a certification. his certification is required by regulations governing animal waste management systems adopted by the Environmental Management omtrtission (EMC) on December 10, 1992 (Title 15A NCAC 2H .0217). ERTIFICATION FORAI n the reverse side of this page is the certification form which must be submitted to DEM before January 1, 1998. Assistance in impleting the form can be obtained from one of the local agricultural agencies such as the Soil and Water Conservation District, the SDA -Soil Conservation Service, or the N.C.. Cooperative Extension Service. The Completed form should be sent to: epartnient of Enviromnent, Health and Natural Resources ivision of Ertvirorunental Management `ater Quality Section, Planning Branch O. Box 2953S ;sleigh, NC 27626-0535 hereby give you, La n own, r� permission to apply the effluent from your hog operation on acres of my land. This permission is granted for the life of the proposed hog operation. The effluent is to be applied in a manner that will not cause any problems: For example - apply the effluent with irrigation equipment, disk in and seed a cover crop, plant row crops, inject into -the soil, and etc. The effluent will be applied in a manner and time that will not present any problems or inconveniences to the existing farming operations. / Lan own Date u � \` � . ..� '`.. G '-, . '� ,� .�, t, { L, ��. ., .* . � _-' . U ,� t, � �: �. �� �.. �� ' .j... ' . ' .!' � ! is ' 1 1 ME. !. - : I I .: :._ ___::161�0�:�13�"_/�s:%�F.� �a��16�� �X��e .d•. is - - ----- --- ...:7D '� X. 3`}1 �D�'. ��� y O, S. �,� ' +-.1? `eft.. � •-%4�,.a.� � �r .. i - - ..... _ f 74, � K I I ; - _ _ I / � i jFci/ Wee -.was a I I i I !Cx h� � � /! � {� O 2 �• � � w - . . i .`) fir- i �, l _ I --•- _ - .. _ ..... r ' I I '} : : ---• - - I Al t b r . .� ti I� I " I - --:.. o - I lj� .._ j . ..._. ._ 1 .. __ ... ... r , - _- . ... .. ... .. ..I. .. _ -. .. , I I 1 } ' } .r I I: _ I - = - - _ - - - v t I r .. } I'� i FIN IN 1 .. 31 tA N' 1 I.. 2l7 " 211I I.Kw fNrV4 .. n1.,. s - q. . 0 . r , . - �, ...,-. . .. Ij ... - . - - - I ., 1 i I __----_----r——- 7. :'I'. 4 - _. r I-- 1 . �-- - -- ,- _ TM : fib- -- - - - -- .. .. 1 I Im -- ---_ -- - , Ib �.w __ -- , Z' I:.. - 7.17-7 _.... -- . ... ; 7 ,Owner\` ! ! I Operator 1 1 �q1 • . i -jil survey sheet (s) or code nos. Approximate scale I Prepa ed b U S Department of A e, Soil Conservation Service cooperating with T O _ s. ram, •Conservation District Nr- . AN - !� �+ i774r.f r f•� -- i{/'� 'mil 4. r�J. _, ��` � � - • • .tom <- 'r a ' .� `1 �•. * ,.` , fit, f - . r, fi•- f,, 1� °"F�- :.� cfti tT'•:.4}, r'�, �: s -Y-:_ r ;�. r '``1. a1 trc. 1 n •� ADDENDUM TO WASTE UTILIZA TION PLAN: F4CILITY NUMBER 31-324 FARM N411IE: LEWIS G. SMITH FARM 0111AIER AAME: LEWIS SMITH DESIGN CAPACITY: 2880 FEEDER TO FINISH MR, SMITH MAY APPLY TRACT 2324 FIELDS I & 2 IF HE SO DESIRES. THESE FIELDS ARE NOT REQUIRED TO FULFILL THE AGRONONBC REQUIREMENTS OF THIS FARM_ DUE TO THE LARGE DEFICIT NOTED IN THIS WUP 20 ACRES BETWEEN THE 49.4 ACRES IN TRACT 2324 FIELDS 3 &5 AND TRACT 3658 FIELD I I\IAY BE ROTATED YEAR TO YEAR IN TOBACCO OR CUCUMBERS, BUT NO WASTE SHOULD BE APPLIED TO EITHER CROP UNLESS AN APPLICATION IS USED FOR PRE -PLANT- ONLY 20 ACRES MAY BE USED FOR THIS PURPOSE. THE OTHER 29.4 ACRES LEFT IN THESE TRACTS MUS Ai li APTO CORN/WHEAT OR SOYBEANS TO FULFILL THE REQUlv'xiSNd S kw"N JAR 1 319999 MR. SMITH MAY REPLACE FROM YEAR TO YEAR TH�j,.,C q„ H COTTON IF HE SO DESIRES ON EVERY FIELD UTILIZING A CORNANIHEAT/SOYBEAN ROTATION. AS A RESULT THIS WILL CREATE A COTTON/WHEAT/ SOYBEAN ROTATION; HOWEVER THE RESIDUAL OF 15 LBS OF N WILL HAVE TO BE ACCOUNTED FOR SAME AS CORN. THE AGRONOMIC RATE ON THE COTTON SHALL NOT EXCEED 70 LBS NITROGEN PER ACRE AND THE APPLICATION BE FROM WINDOW AT HIS DISCRETION OTHER WINTER ANNUALS MAY REPLACE kNieAd AT THE SAME RATE AND APPLICATION WINDOWS OF WHEAT. SUCH AS: BARLEYS, OATS, AND SMALL GRAIN RYE_ ALL FIELDS MUST MEET MONITORING AND REPORTING REQUIREMENTS WHEN UTILIZED. MR. SMITH -PLANS TO APPLY HIS WASTE IN ACCORDANCE WITH HIS SPECIFIC WASTE ANALYSIS NOT TO EXCEED THE HYDRAULIC LOADING O THE SOILS. RONNIE G. KENNE Y JR. TECHNICAL SPECIALIST 1 / 12/ 1999 r �&; ,V- LE`YIS G. SMITH OWNER/OPERATOR ANIMAL, WASTE MANAGE_ ANT PLAN CERTTFICATIOI� T Z EXISTING FEEDLOTS Please return the completed form to the Division of Environmental Management at the addr-ess on the reverse side of this form. Name of farm (Please Mailing Address: FN1-- ')I P:_,�one No.: ' ylq-�SR- 5398 Gounty (of farm): ]��jjj%j Farm location: Latitude and Longitude: -,-70 o-) ` err 1 77o SS' ESf (required). Also, please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.) : s ' e Design capacity (number of animals) : ; $ re ell PR -to [=; N L 1z WD ,¢')_i4_ 12 ldc--15 Average size of operation (12 month population avg.): 2 li,Flp % Average acreage needed for land application of waste (acres) :^ -7 Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that The existing animal waste management system for the farm named above has an animal waste management plan that m-eets the operation and maintenance standards and specifications of the Division of Environmental Management and the USDA - Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001 - .0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party): access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25 - year, 24 - hour storm. \ / When c: - conditions/exceptions. Name of Technical S BILLY W. HOUSTON Affiliation DUPLIN -S & W CONSER. DIST. (Agency): — PO OX 277 KENANSVILLE NC Address (Agency): Phone No.: g10 -.2-q6 -.A/sn Signature: /)A/- Date: p t /� :6 Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either directly through a man-made conveyance or tf> ough runoff from a storm event less severe that the 25-year, 24-hour storm- The approved plan will be fled at the farm and at the office of the local Soil and Water Conservation District. Name of Lvid Qease Print): J, p ta v s G . S ^'.+�. Signature• wne v Date: /.Z -- /9 - Name of Manager, if di rent from owner (Please print): Signature: Date: Note: A change in land ownership requires notifieatiom or a new certification (if the approved plan is changed) within 60 days of a tulle transfer. DEM USE ONLY: ACE# CONDMC - AND/OR EXCEMONS TO CEF_ FICATION A]I statements checked apply to this certifica4 The installed irrigation system has not been evaluated concerning nozzle size, spray pattern, spacing, pump sizc,, pipe size, etc. It is the responsibility of the producer to operate the system with the proper components and to supply the required maintenance to assure that no runoff occurs. The producer is encouraged to have an irrigation specialist, possibly the dealer where the system was purchased, prepare an operation and maintenance plan for the irrigation system so that the produces knows how to operate the equipment to meet the non -discharge requirements. The waste management plan for this operation is based upon yields higher than what is now recommended by MRCS; however, these yields are obtainable under high levels of management. This increase in projected yields is necessary since the MRCS plan prepared for this operation at the time of construction was based upon these higher yields and the producer followed NRCS guidelines when building this operation. Because of limited acres for land application, and because the original NRCS waste utilization plan did not require additional acres for buffers and irrigation inefficiency, it may be necessary for the producer to operate half sprinklers, on solid set systems, along field ed-es and ditches. Also for traveling irrigation systems, a pull directly adjacent to the ditch with only a 180 degree pumping radius may be needed to irrigate the entire field. Extreme caution should be exercised when applying waste close to ditches and wetlands to avoid any discharge. CEMTIFTCATION FOR EXISTING FEEDLOTS INSTRUCTIONS FOR CERTIFICATION OF APPROVED ANIMAL WASTE MANAGEMENT PLANS FOR EXIST -LNG ANIMAL WASTE MANAGEMENT SYSTEMS SERVING FEEDLOTS REQUIREMENTSIPURPOSE In order to be deemed permitted by the Di -vision of Environmental Management (DEM), the owner of any existing animal waste management system constructed and operational before January 1, 1994 which is designed to serve greater than or equal to the animal populations listed below is required to submit a -signed certification form to DEM before January 1, 1998. Pasture operations are exempt from the requirement to be certified. 100 head of cattle 75 horses 250 swine 1,000 sheep 30,000 birds with a liquid waste system The certification must be signed by the owner of the feedlot (and manager if different from the owner) and by any technical specialist designated by the Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0001-.0005. The technical specialist must verify that all applicable operation and maintenance standards and specifications can be met. Existing systems are not required to meet design and construction standards and specifications. Although the actual number of animals on the facility may vary from time to time, the design capacity of the waste handling system should be used to determine if a farm is subject to the certification requirement. For example, if the waste system for a feedlot is designed to handle 300 hogs but the average population will be 200 hogs, then the waste management system requires a certification. This certification is required by regulations governing animal waste management systems adopted by the Environmental Management Commission (EMC) on December 10, 1992 (Title 15A NCAC 2H .0217). CERTIFICATION FORM On the reverse side of this page is the certification form which must be submitted to DEM before January 1, 1998, Assistance in completing the form can be obtained from one of the local agricultural agencies such as the Soil and Water Conservation District, the USDA -Soil Conservation Service, or the N-C.. Cooperative Extension Service. The Completed form should be sent to: Department of Environment, Health and Natural Resources Division of Environmental Management Water Quality Section, Planning Branch 11.0. Box 29535 CERTI ICATION CHECKLIST TECH SPECIALIST DATE oL 1. GENERAL INFORMATION Farm Name/Owner: L P_ ✓� G �i� -4- Address. Telephone: Type/Size Operation: 2. STORAGE AND TREATMENT Storage Structure Capacity' 1+,� J 0 Permanent Storage 3 g Temporary Storage 6 0 Is there at least 60 days temporary storage, plus 2= hour, 25 year storm storage and I foot of freeboard? YF NO Is temporary storage above seasonal high water table? YES NO Is permanent storage at least 6 feet deep? YE NO Is structure a lagoon (�or holding pond ( )? Is surface water diverted from structure? YES NO Is erosion control adequate? YE NO Is dam free of all data safety issues? YE NO Dike Top Width? /0 feet Is all vegetation (trees) on dikes less than 2" in diameter? a NO Assess Seepage Potential of Existing Waste Storage Structure SP type soils -- High seepage potential SM type soils -- Med. Seepage potential .� SC type soils -- Low Seepage Potential CLJCH type soils -- Very Low Seer Pot Where seepage is a high or medium risk, NRCS wifl advise landowner of potential seepage and recommend and offer a more detailed investigation at the landowner's request. Does structure appear to be sealed and free from leaks? 3. COLLECTION Number of ho:.ses `T Are houses adequately sealed, without leaks and able to convey waste to storage area? YES NO 4. APPLICATION AND MANAGEMENT Does producer have access to adequate irrigation equipment? ES NO Type—�SL'�r� - - Availab'.e from: Total acres avaaable for lar. application of waste acres Type of crop to be grown Has crop actually been plar,=d now? YES NO Are minimum r:quired separation buffers from pereaniai streams, houses, wells, etc.froperly addressed? YE Describe NO Describe Can an approved waste plan i,e written for this operation' 01E NO - NOTES CERTIFICATION DECISION If any questions in blocks 2, 3 or 4 above are answered "NO", then certification cannot proceed until these issues are resolved; otherwise, proceed with certification. Can certification proceed for this operation with the present existing onsite conditions? [ YrJ j NO If NO, describe needed measures YES/ NO By: Optior. Sketch, Alms ADDITIONAL NOTES G Smith Dist.=o nearest residence (other than owner ft. sows farrow to finish):____________________> sows farrow to feeder):====___-__-________-> read finishing only):===______=___-________> 2480 lows farrow to wean):===___________________> head wean to feeder}:===_________ Ave. Live Weight for other operations(lbs.)=> SZ orage volume for sludge accum. (cu. ft.):=> Treat -env Volume (min. 1 cu. ft./lb.)===____> 1.0 25 Year - 24 Hour Rainfall (in.)===_=_______> 7.5 Rainfall in excess of evaporation (in.)=====> 7.0 Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day)====______> Tempc_ary storage period (days)====___=_____> 120 Freef ard(ft.):==__==________=______=______> 1.0 Side slopes (inside lagoon):===______=______> 1.5 1 Insic= top length (ft.l:-=_________________-> 305.0 Insic_ top width (ft.):=_________________-_-> 163.0 Top & dike elevation (ft.):==_____-=____ _ > 43.0 Eottc7 of lagoon elevation (ft.):==__-_____ > 31.0 Seascn al high water table (SHWT) elev . ( ft .) : => Total required volume:====_________> 44937? cu. ft. Actua= design volume:====_===______> 45166j cu. ft. Stop lumping el.(> or = to 0.0 ft.SHWT.> 40.0 ft. (> or = to 37.0 ft.Min. Required minimum treatment volume: 33480: cu. ft. Volume at stop pumping elevation: 35776= cu. ft. Start pumping elev.:===__==___=_______=_____> 41.3 ft. Volume at start pumping elevation: 41817E cu. ft. Actual volume less 25yr-24hr rain: 42058E cu. ft. NOTE: Verify that temp_ storage is adequate: Req. volume to be pumped:====> 8350- cu. ft. Actual volume to be pumped:==> 6040- cu. ft. .:L; I'll, I 'k:L:N i,44.Alld , , COPPORATICIN T10 !CJ PFR INr>-i 7.7 7 . ..... ..... -�---77"- 7 IN . I. ; ... .. ..... I -:7 1 717,; 7..� F L 7' 7 1- 4 14. . . . . .. . . . . . . . '."�'� I'I;�II`'I '`I�Ij, 'I�I,. II1 i�i 'i�E��l�fi,7,�l�ll 7-T-i l�:�rl �i i� _ �7' p�! !� . . . . . . . . . . . .;�i 1: ,.,7; _ ., II;I illl I ICI ; ;; ;Ilil!, ;.ai;,i. I': li: .. 4-1 -.7 7 7 .7 M7 7 1, 41 -17 A ...... .. ....... —.77 T:. - ii 1: 1"7 4 -.-{{L. 77: l � rI': T� '--- 1­1 4, ;t . ... ........ . . ['7 --- .. ------- ... ..... Jz. ij i r r IJI t:7'/UEN LL]H P U H A'I'I UN ::I I ,:I-1 14 1: ITII:>, `fir I .! a I I I I 77, 111 F j I i j I i i' .i ' �. 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MIETZOEN CORpr.3RATtMIq 0 '211 PFP IWAW -', 11, ­­ i> .. ........ ......... . ....... ... r-7 7 4 1 - 7 II 77- � Zr� 7. �7 .. .... ...... .......... 7 A m 1-: L -77- . ....... i7; 4 T., "r 7 .1 -Y j -'7--' 7 ..... .. 7 I. rilt�l 7: 7 7 7, 'p, 71 II HE 71 7 . ... . . ........ .. X, . . . . . . . .. . . . . . . . . . . . . . . . ... . 777. .... ..... . IT f-7 . . . . . .. . . . . 7 1 -LL! Ld L -1 MAR-01-99 10:57 AM AGRIMENT SERVICES INC_ 19195682420 i P. 01 itoun TO: .. NAME: r LOCATION: CIO tt: DATE: 3, T1MN : t c? ✓! FAX # NUMBER OF PAGES TO FOLLOW: AGRIMENT SERVIC ES, INC:. PO BOY 1096 B E L' L. F,—N --2-8 i 8 'i'e 'ax (2S2)SGS-26# FAX # s / MESSAGE: JID-6J.�..-.�- 0 MAR-01-99 10:57 AM AGRIMENT SERVICES INC. 19195682420 P. 02 W WASTE UTILIZATION PLAN DATE 0&20/97 Producar: LEWIS SMITH Location: 336 JOHN LEWIS GRADY ROAD MOUNT OLIVE, NC 28365 � + Telephone; 91"58-5396 .� Type Operation: FEEDER TO FINISH Number of Animals: oZ q P �] The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface andlor groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utllEzatlon plan uses nitrogen as the limiting nutrient Waste should be analyzed before cash application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important In Implementing your waste utilization plan in order to maximlxe the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner, Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than tho crop can utilize. Goff types are Important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avullable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year, Do not apply waste on saturated soils, when it is raining, orwhen the surface is frozen, Llther of these conditions may result in runoff to surface waters which is not allowed under DWL2 regulations. Wind conditions should also be considered to avold drift and downwind odor problems. To maatimize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. injecting the waste or disking will conserve nutrients and reduce odor problems. This plan Is based on waste application through irrigation for this is the manner In which you have chosen to apply your waste. If you choose to inject the waste In the future, you need to revise this plan. Nutrient levels for injecting wasto and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient -content for this type of fadllty. Acreage require- ments should be based on the waste analysis report from your waste management facility_ Attached you will find Information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 1 SA NCAC 21-11.0217 adopted by the Environmental Management Commission. Page 1 ql MAR-01-99 10:5e AM AGRIMENT SERVICES INC. 191956e2420 P. 03 WASTE UTILIZATION PLAN AMOUNT OF WASTE PRQQUCED PER YEAR (GALLONS, FY3, TONS, ETC.) ohoasx 1.0 tams waste/hops/year = �2 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR pygp cv ?SW hogs x 2.3 PAN/hogs/year = ( bs. PAN/year Applying the above amount of waste is a big job_ You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be neede[I for waste application based on the crop to be grown, soil type and surface application, TABLE 1; ACRES LEASED BY PRODUCER TRACT FIELD SOIL TYPE & CLA55- CROP YIELD LBS GOMM ' LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED APPLIC. TIME — et039 -- �. 3 AU6 - - BP 4.1 205 1.5 3075 2324 3 AUB C 75 93.75 15 6.5 511-875 2324 -: AUB W 45 817 6.5 585 _ 2324 3 ' AUB DSB 18 72 6.5 468 2324 5 AUB C 75 33.75 15 16 _ 1260 2924 �5 --�-_ AU13 - W 45 90 16 1440 2324 5 AUB r DSB 18 72 —1 r 1152 3659 1 AUB C 75 93.75 15 2.2 _ 17325 3658 �1 AUB W 45 90 2.2 198 3568 1 AUB DSB 18 72 2.2 158.4 0 Total 9021.525 �- Indicates that this Meld is being over seeded (i.e. Interplanted) or winter annuals fallow summer annuals. NOTE' The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning In 1296 the Coastal Zone Management Act will require farmers In some eastern counties of NC to have a nutrient manapQrnent plan that addresses all nutrients. This �- plan only oddrazcas Nttrogen. IIr'rR-81�{39 18:�5 r'rll i%CRIPIEhIT SERYICES INC. WASTE UTILIZATION PLAN TOTALS FROM TABLES 1 AND 2 `r 1 ACRES L05 AW N USED TABLE 1 64.4 r TABLE 2 o 0 19 L 959S_rl }8 TOTAL 44.4 sn? I S75 .r A10VWr OF N rRODUC,Ep � 5-) *it BAIL,NCC „?-1V fz5 hic number must be less than or equal to 0In order [D fully utilize the animal waste N prnrittued. Acroc chows in nnwH of the pr*, .vi aW Wlwlvc: Marc cvnalderea to ao tlir, usable acroc vxcludinq roquired Dufreaa, lilts+ vtllpG along 01[Cnez, odd areas unable to be irdaetP.rt And rA601r_ V mrraor nnr rnrnr-d,,,, full Application rates due to cquipmnnt limitiationa. Autual total acran in the fields listvd may, and most likely will be. Witt than the acroo Shown in the tables. NOTE' The WaMe Utilization Plan stun uuotwin provrcionc for periodic land apprloabon of cludan at ngronaml,; retwo. Tlrn aludUu will bla nutrient rich and will require procautlonaily rrruuuurov to preyent � oval :rppliaatlon of nutrients up ulhrr cicments, Yo r production r f iclllrywill produce approximately `�/ f.4. Pnul,rl> V1 pl-arrt t raw i lable nitroq*n (PAN) per year In the alisdoe that wdl need to be removed oia v pefivdic batty. This figa(e Is PAN when broaUviAuting thesindge equipment, moy he needed when yeu remove tint Oudyu. G« nust-riud map r:iruwing the TI6idg to ite useel tar tho uthew5un of waste weltcr. AP)dLIVAI ION OF WASTE BY IRRIGATION The irri atinn applioation rote should not bxcaed thu iolaW reto of tr+v rcil at the time of Irri!Dabon such that rurrvff yr NvrrdirrV =;ur%. This rate is limited by initial soil moisture content, wil Ltruuluro, coil teyt4r4. w2tor dropint nirn, and oryenit iQWip. nits appli"llurr amowd should riot excood the avra iiwe water lioltlilry vwpotity of the rnll at the timq of Ir►igadon nor should the plant aysiliLlu riiliuLretii ai111lirri Nrr-Red the nitroyon nooaa of the crop. Your facility i% ddsigned for 180 days of temporary storage and the tempgrgry stgj dyn moil her removed on the average of once every s munthS. In no Inttanca.hoL:ib the volume of waste being sturtftl in your struciuro be within 1! feet of the top of the dike, Pagrr 4 P. 84 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Di January 11, 1999 CERTIFIED MAIL RETURN RE EIPT REQUESTED Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Rd Mt. Olive NC 28365 Dear Lewis G. Smith: "21999 4 CDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Application No. 31-0324 Additional Information Request Lewis G. Smith Farm Animal Waste Operation Duplin County The Non -Discharge Permitting Unit has completed a further review of the subject application. Additional information is required before we can continue our review. Please address and submit the following information by February 10, 1999: I. The narrative portion of your waste utilization plan states cotton can be substituted for corn from year to year creating a cottonhvheat/soybean rotation. Please also specify in the narratives the spray fields, application window, and amount of credit for residual nitrogen to cotton crop from the preceding soybean crop. Please note that all revisions or amendments made to the waste utilization plan (WUP) or a portion thereof are required to be signets and dated by both the landowner and the Technical Specialist before tltey are submitted for review. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before February 10, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. �- Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215. I and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 363. Sincerely, JR Joshi Soil Sci ntist Non -Discharge Permitting Unit cc: Wilmington Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 'FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper I AGRIMENT SERVICES INC. njC'`-''='.L " PO BOX 1096 NOV 0 4199B BEULAVILLE, NC 28518 (252)568-2648 teUfiLx BY: 10/28/98 Mr. Brian Wrenn Division of Water Quality 127' Cardinal Drive Ext. Wilmington, NC 28405 Dear Mr. Wrenn, This letter is to address the 10/20/98 annual inspection that was conducted for Lewis Smith he had one facility (FN 31-324). Farm 31-324 had one primary concern: 1. Dead animals were not being disposed of in a timely and proper manner The dead animals were removed and disposed of immediately after they were noticed during the annual inspection. On 10/20/98 Mr. Smith was visited by dames Lee of State Vetenarian's office and was given a warning for the above mentioned infraction. During this inpection, her. 'Smith agreed to dispose of any future dead -animals in a timely and proper manner. I hope this information will address the Notice of Deficiency that was noted, If you have any questions please feel free to call. With ards, Ronnie G. Kenn, y Jr - Technical Specialist ggrimerit Services, Inc. With Kind Regards, Lewis Smith Owner/OperAtor State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Division of Water Quality October 22, 1998 Certified Mail # Z 153 115 120 Return Rcceipt Requested Mr. Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Road Mt. Olive, NC 28365 1IX!W� 1 NCDENR NORTH CAROLINA DEPARTMENT CF ENVIRONMENT AND NATURAL RESOURCES Subject: NOTICE OF DEFICIENCY Lewis G. Smith Farm Facility Number: 31-324 Duplin County Dear Mr. Smith: On October 20, 1998, staff from the Wilmington Regional Office of the Division of Water Quality inspected your animal operation and the-lagoon(s) serving this operation. It was observed that dead animals are not being disposed of il9 a timely and proper manner. Dead animals should be placed in a disposal box or buried at least three feet under the ground within 24 hours of discovery. We suggest that you contact your service company, local NRCS or Soil and Water District office for any assistance they may be able to provide to correct the situation. To remain a deemed permitted facility, you must notify this office in writing within fourteen (14) days of the receipt of this notice, what actions will be taken to comply with your waste management plan. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit. Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit. The Department of Environment and Natural Resources has the authority to levy a civil penalty of not more than $10,000 per day per violation. 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Mr. Lewis G. Smith October 22, 1998 Page 2. When the required corrective actions are complete, you must notify this office in writing at the address below. If you have any questions concerning this matter, please call David Holsinger or Brian Wrenn at 910-395-3900. Sincerely, Brian L. Wrenn Environmental Specialist M. Harold Jones, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Don Butler, Carroll's Foods, Inc. Operations Branch Wilmington Files S:1WQSlBR1AtMDEF981 D UPL1N431-324-2. DEF m RECORD OF COMMUNICATION WITH NC DOA -STATE VETERINARL4N ❑ Division of Water Quality ❑ Division Of Soil and Water Conservation . Notification of Improper Disposal of Animal Carcasses Farm Name: Letdts Sal p,- Facility ID: -k1 r-3Z4- - Coumty:- Location: bn ,, eNSL S;UQ 04 11- IST-1, 0: 4 rKlis imirUs of SR, 1Sz�F. Responsible Party 1 Owner's Name: 4-tw L5, -s�Mi Contact Name: Address: 1-_3_(a '66v% Lcw is. Ci j j 'J. Phone #: (°I n 65-K- 53g8 City:__L•���)�ve On Site Representative Notified of Improper Disposal: Name: _ GCna yw vjsl Phone#-. NO) Z95 039 Date / Time: 1 G i 3a Response V[ maxb kdti Ay- &,yvaWr, Seyy� ce. At pp— R onse to notification: fir_ �� err i i� URQ 4 An Z� S _ Regional / District Office: Date Time Carcasses Discovered: # d0 )4,00 Inspectors / Reviewer's Name: &,'Qn Za)�y►r, Phone 3Q S--noo Carcasses discovered as a result of: -/ ' Complaint: Inspection: Operational Review: Other. Animal Type: Number of Carcasses: Condition: Location(s) of Disposal Site: d r �ou5e� _S�[�s �,.r� i n yrrK - ) _ Comments: S rs �AA� & en S V•y- P 'e M051 o5 . NC State Veterinarian Contact (Name): f)r� Anc)\, Rk$esar, Title: Phone : Date/Time: Other agencies involved/contacted: Name appropriate agency, give contact name, date and time of contact, Please send form to: NC State Veterinarian -Department of Agriculture Dr. Andy .Nfixson, Director of Animal Health Agricultural Building 1 W. Edenton Street P.O. Box 26026 Raleigh, NC 27611 phone: (919) 733-7601 fax: (919) 733-2277 cc: Facilities Assessment Group File State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., D September 21, 1998 Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Rd Mt. Olive NC 28365 Dear Lewis G. Smith: r , U r f tl��t „3 11kT1?W'J IT 0 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NgTuRAL RESOURCES Subject: Application No. 31-0324 Additional Information Request Lewis G. Smith Farm Animal Waste Operation Duplin County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address and submit the following information by October 21, 1998: 1. Your waste utilization plan states that a credit of 15 lbs N /acre was taken for corn following the soybean crop. However, the Yield and Lbs AW N per acre columns in Table I show maximum allowable amounts used for the Autryville soil. Please verify, or. revise the plan to show, that appropriate reduction has been taken for the residual nitrogen. 2. Please specify the number of lagoons present on your farm, and, for each lagoon, provide calculations to show required storage. Please note that all revisions or amendments made to the waste utilization plan (WUP) or a portion thereof are required to be signed and dated by both the landowner and the Technical Specialist before they are submitted for review. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before October 21, 1998 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 363. Sincerely, JR Joshi Soil Scientist Non -Discharge Permitting Unit cc:y .ilnmington.Regional Office, Water Quality Permit File P.D. Sox 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper OCT.-21'f38 (WED) 13: 36 NC DENR 31-Sz-y TEL:910 350 2004 P.001 TRANSACTION REPORT Transmission Transaction(s) completed NO. TX DATE/TIME DESTINATION DURATION PGS. RESULT MODE 333 OCT. 21 13 : 34 919 733 2277 0' 01' 27" 002 OK Normal State of North Carolina Department of Enviro Re�.o'd at Resources Wilmm James B. Hunt, Governor FAX COVER SHEET Date: Too. fir. CO: FAX #: REMARKS' _ Wayne McDevitt, Secretary No. Of PUN" - From: CO: FAX#: gn-15 -2904 lx7 Cardinal Drive Estenalan,� l I opilar N.C. 9409-3345 Action C (910) 3 5-3g00 Fs: (910) 350-2004 A 4 State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office James B. Hunt, Governor FAX COVER SHEET Wayne McDevitt, Secretary Date: _ iolzi Or No. Of Pages: z To: Mryota) _ From: CO: NC - ye-± _ CO: J�S)() GJcR.o _ FAX #: Ca _z FAX#: 10-350-2004 REMARKS 4 •t 127 Cardinal Drive Extension, Wilmington, N.C. 25405-3845 Telephone (910) 395-3900 Fai (910) 350-2004 An Equal Opportunity AffirmatiVt Action Employer j- 3 Z 4 North Carolina Department of Agriculture & Consumer Services NOTICE OF VIOLATION WARNING Date of Violation. '5 Time: LL C. (AM - Location of Violation: (Name of Farm, QBSP, Intersection) J� �v t 5 —5- ��±k � 1 - I C1 - OC _ County D] 01 Carrier (Cow Name & I.D.): CA le r o S EQ ID Driver's Name 1y ] Address Driver's License No.:W/ Truck License No.: Phone Number: (Home) t L� (Work) Name of Violator: }— 2. S&2 Address: 3 I -t_w Lip- rckok V IScl t' . Phone Number: ��--LC, (pS - -S 3 C, _ (Home) (Work) Officer's Name: Signature of Officer. - Description of Violation:(N.C.C.S. Section/Regs No.) b 0 Findings of Fact: cC>Lj I /� Y' rrt \ t to O Y` 7: • k This notice will constitute a warning. If a future violation of these statutes occurs, it could result in the assessment of a civil penalty of up to $5000.00 per violation under N.C.G.S.§106-405.20. I have received a copy of this warning and understand that any future violations could result in a civil penalty. Signature • _" Title: Reviewed by: Director of Field Forces FFC-1 03/98 Date: 1 0 - I) - '� S Date: State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director July 31, 1998 CERTIFIED MAIL RETURNE REQUESTED Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Rd Mt. Olive NC 28365 Farm Number: 31- 324 Dear Lewis G. Smith: A • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NAruRAL RESOURCES You are hereby notified that Lewis G. Smith Farm, in accordance with G.S. 143-215.1 OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has six 60 days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on .the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please call Sue Homewood at (919)733-5083 extension 502 or Dave Holsinger with the Wilmington Regional Office at (910) 395-3900. Serely, for eston Howard, Jr., P.E. cc: Permit File (w/o encl.) Wilmington Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Division of Water Quality November 7, 1997 Uffifid Mil # Z 312 636 676 Return Receipt Requested Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Road Mt. Olive, North Carolina 28365 &A IT A&4•• RCDENR NORTH CARouNA DEPARTMENT of ENVIRONMENT AND NeauRAL RESOURCES Subject: NOTICE OF DEFICIENCY Lewis G. Smith Farm Facility Number: 31-324 Duplin County Dear Mr. Smith: On November 5, 1997, staff from the Wilmington Regional Office of the Division of Water Quality inspected your animal operation and the lagoon serving this operation. During the inspection, it was observed that you had applied animal waste to your spray fields during 1997, but kept no spray application records. All registered and certified facilities were required to start keeping spray application records beginning this year. You must start keeping these records immediately. In addition, it was observed that you have been grazing the bermuda in your spray fields, which is not part of your certified animal waste management plan. If you intend to continue grazing your spray fields, this management practice must be incorporated into the certified plan. We suggest that you contact your service company, local NRCS office, or Soil and Water District office for any assistance they may be able to provide to correct this situation. You must notify this office in writing within fourteen (14) days of the receipt of this notice, what actions are being taken to correct these deficiencies. Failure to do so may result in the facility losing its deemed permitted status and being required to obtain an individual non discharge permit. 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper Lewis G. Smith November 7, 1997 Page 2 Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit. The Division of Water Quality has the authority to levy a civil penalty of not more than $10,000 per day per violation. If you have any questions concerning this matter, please call Andy Helminger, David Holsinger, or Brian Wrenn at 910-395-3900. Sincerely, Andrew G. Helminger Environmental Specialist cc: Harold Jones, Duplin County Soil and Water Conservation Sandra Weitzel, N.C. Division of Soil and Water Conservation Don Butler, Carroll's Foods, Inc. Operations Branch Wilmington Files S.lWQS1 ADYA131-324.DEF 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper AGRIMENT SERVICES INC RD Box 1096 BEULAVILLE, NC 28518 (919)568-2420, (919)658-0707 10/19/97 Mr. Andy Helminger Division of Water Quality 127 Cardinal Drive Ext. Wilmington, NC 28405 Dear Mr. Helminger, This letter is to address the 11/6/97 annual inspection that was conducted for the Lewis Smith facility (FN 31-324). Farm 31-324 had several deficiencies: 1. Absence of records for early 1997 applications to fields. 2. Cattle on bermuda field designated for bermuda hay. Mr. Smith contracted with Agriment Services after he had applied waste in early 1997 around January. We established record forms in March of 1997. Mr. Smith is aware that he must keep records of application for individual fields. He applied waste in November and properly recorded his applications on the forms designated for him. Agriment Services has re -worked the WUP changing the Bermuda hay to bermuda pasture. I hope this information will address the Notice of Deficiencies that were noted, If you have any questions please feel free to call. With Kind Regards, Ronnie G. Kennedy Jr. Technical Specialist Agriment Services, Inc. z j z 312 636 676 US Postal Service Receipt for Certified Mail No Insurance Coverage Provided. Do not use for International Mail See reverse Sent Sire & umber Post Office, e P f Postage $ 3 Certified Fee I Special Delivery Fee Restricted Delivery Fee us Retum Receipt Showing to r Whom d Date Delivered QRehrm Recept S x-V to wham, Q Date, & Addressee's Address TOTAL Postage✓ Postmark or Dated .�® Za! State of North Carolina Department of Environment, Health and Natural Resources Jaynes B. Hunt, Jr., Governor Jonathan B; Howes, Secretary November 13, 1996 Lewis G. Smith Lewis G. Smith Farm 336 John Lewis Grady Rd Mt. Olive NC 28365 SUBJECT: Operator In Charge Designation Facility: Lewis G. Smith Farm Facility ID#: 31-324 Duplin County Dear Mr. Smith: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by. January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form -must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026. Sincerely, J. A. Preston Howard, Jr., P.E., Director Division of Water Quality Enclosure cc: Wilmington Regional Office Water Quality Files P.O. Box 27687, !oWf4CRaleigh, North Carolina 27611 7687 An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 - 50% recycled/ 10% post -consumer paper At E#VED Y ANIMAL WASTE MANAGEMENT PLAN CERTIFICATION FOR E7 i'S' &YVMOTS Please return the completed form to the Division of Environmental Management dMe Wgon the reverse side of this form. UFtKA7toN5 BRalucH Name of farm (Please Mailing Address: rnone rto.: "- - 5 �5 �s County (of arm): Dwlim Farm location: Latitude and Longitude: ,� !' -2L �5, -e (required). so, please attach a copy of a county road map with location xdent� Type of operation (swine, layer, dairy, etc.) : s Design capacity (number of animals) : Alg8D Eee(JeA -hD P i Average size of operation (12 month population avg.): _2,w-o _ Average acreage needed for land application of waste (acres) Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, - I certify that the existing animal waste management system for the farm named above has an animal waste management plan that meets the operation and maintenance standards and specificati6ns of the Division of Environmental Management and the USDA - Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001 - .0005. 'The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25 - year, 24 - hour storm. When c _ : -- - - - - - - : --conditions/exceptions. BILLY W-.. HOUSTON Name of Technical DUPLIN S & .W 'CONSER.- DIST. Affiliation (Agency):^ PO O�X 277KENANSVILLENCAddress (Agency): Phone No.: 0 _ Signature: - r Dater o! 01Z Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the .farm named above and :will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either directly through a man-made conveyance or through runoff from a storm event less severe that the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Name of ] Signature: ©ter= it airrerent rrom.owner (rtease print): - Date: Note:. A change inland ownership requires notification or a new certification (if the approved plan is changed) within 60 days of a tide transfer.. a.: DEM USE ONLY: ACE#. �• +• SA � lV/ � Ic •� C Yv _.�,' �`a* �I� •° � , In �° Iw 'v I0 ti� Q ! � y � •� y � a Iris • a Nqh� Oft 17 'AS i', ti 5N f I'1t rn ~ a 91 ti �'APe 11l x Jy tiC a i� CRY' NORTII&AST a Y s r. T; � , I, Y N •a � 1 7 I. G Cabin '` •a a �� _ Tiros' � e .7 � a .p b , 4 5 FFF ° g r� ° Jr �h f a s - � d � �• q, CAP4r o �• �Q• 1 S Q /O a pr :t=tr_ T_O'�T Cl�'d _ ^'� = Tly, _--r) nTOT =`., Deparz:me C= -::V _=O^ ?e: t, :eG! C ti;' c^dy�ct.ura i _ Division of Environmental Management Water Quality Section T_Tn Re FCP _r t!-ie animal waste management system -or your feedlot cpew desicned to serge more than or equal to ;00 head of cattle, 75 horses, 250 swine, ' , vV0 Steen, Cr 0, a 0 C tT.CS �~_ r_a ser''aC 'CV a liouid waste system, 1:hen this form must be filled out and mailed by December 31, 1993 pursuant to 15A NCAC 2H.02s7 (c) in order to be deemed permitted by DEM. ?lease print clearly. arm Name :L. G \ Ma -I ina Address: .County noel:r. Phone No.!31g-. LSS--F348 owner (s) Name: uanacer (s) Name: Ie5see Name: ar.m Location (Be as specific as possible: road names, direction, milepost, etc. JE-01 r a') A JS l7 14 n A 41{"+ i_ 1 { Ll if known 11��7 Des`:. cat. Gc�.. �' v� G -...G� i'iG�4G G Cif-C:r .. C s`�.�.. 'Ni-,:7'wer and t�v con-r:ned an_:-na' (s) )� T.RD 1 �a i]ni1�► � P �Y' '�n �Ais J a verace animal population on the farm (Number and type of animal(s) raised) �_�-�$_a_ Year Production Began::?- ;*.-co,5 ASCS Tract No.: Tvne of Waste Management System Used: Tt`avr�ti Cn,..` Acres Available for Land Application of Waste: �•� Owner (s) Signature (s) S24Z DATE: -/ 31 , 3 .y qI DATE: State of North Carolina l -- ti- Department of rEnviron n lent, Health and Na#uraF Resources 4 00 DM-- cn of Erviror:mentcl Mcncgement ' James B. Hunt, Jr., , Secmor� Jonathan B. Howes, SecIe�a A. Preston Howard, Jr., P.E., Director March 22, 1994 Lewis Smith Rt. 1 Box 311 Mt. Olive NC 28365 Dear Mr. Smith: This is to inform you that your completed registration form required by the recently modified nondischarge rule has been received by the Division of Environmental Management (DE", Water Quality Section. On December 10, 1992 the Environmental Management Commission adopted a water quality rule which governs animal waste management systems. The goal of the rule is for animal operations to be managed such that animal waste is not discharged to surface waters of the state. The rule allows animal waste systems to be "deemed permitted"' if certain.minimum criteria are met (15ANCAC 2H .0217).- By submitting this registration you have met one of the criteria for being deemed permitted. We would like to remind you that existing feedlots which meet the size thresholds listed in the rule, and any new or expanded feedlots constructed between February 1, 1993 and December 31, 1993 must submit a signed certification form (copy enclosed) to DEM by Decembgr 31, 1997, New or expanded feedlots constructed after December 31, 1993 must obtain signed cer-tification before animals are stocked on the farm. Certification of an approved animal waste management plan can be obtained after the Soil and Water Conservation Commission adopts rules later this year. We appreciate you providing us with this information. If you have any question about the new nondischarge rule, please contact David Harding at (919) 733-5083. Sincerely, Steve Tedder, Chief Water Quality Section enc: P.O. Box 29535. Raleigh. North Carolina 27626.0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% re.cycied/ 10% post -consumer paper (4 , VC)qw-A0 t-,,o5. )10 .uA"J e�1L.. .7idw I 'OWN qw- J� -ww(� "'Vn W�Vftjo 3I-w Sci �m Sf, - be*) Fekv� TV" [nf'o, QJ Saej Y_: -u-`i t-ewS S,M, ��r- " H6,It-eC,4— , )CCV.,r,i p`9 11 fAmul S1-314 (-cwts 5rv•NN V4y, — Ncor. Dr- S4-�T 0j Y.0 V.Lrts. �oSiry '�:� Cv-rtaSSeS in. 31- 3Z� its Srv�L rc rr1. - NCOM► Mahn pi� CbrtasuS � �Iipllm