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HomeMy WebLinkAbout310302_HISTORICAL_20171231NORTH CAROLINA ..� Department of Environmental Qual Wa ter R esources EtJ V[RONNENI AL QU AUTY Murphy -Brown LLC Legacy Sow Farm P.O. Box 856 Warsaw, NC 28398-0856 Dear Murphy Brown LLC: PAT MCCRORY �aver;.or U&NAMODEMMPER VAART S�r��rQ,y AUG 2 zIMMERMAN f August 26, 2016 64rector Water Quality Regional ons Section Wll. inngtonl Regional Office Subject: Certificate of Coverage No. AWS310302 Legacy Sow Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your Notification of Change of Ownership received August 19, 2016, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of.this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for Legacy Sow Farm, located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 150 Boar/Stud: Wean to Feeder: Farrow to Wean. 1,381 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effective from the date of issuance until September 30, 2019, and shall hereby void Certificate of Coverage Number AWS310302 dated October 1, 2014. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please read this COC and the enclosed State General Permit carefully. Please pay careful attention to the record keepinp, and monitoring conditions in this permit. Record keepingkepping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. State of North Carolina I Environmental Quality I water Resources 1636 Mail service Center I Raleigh, North Carolina 27699-1636 919 S07 6464 The issuance of this-COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey; any property rights in either real or personal property. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Newport/Morehead City, NC National Weather Service office at (252) 223-5737, or by visiting their website at: h ://www.weather.gov/ This facility is located in a county covered by our Wilmington Regional Office. The Regional Office staff may be reached at 910-796-7215. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Program staff at (919) 807-6464. Sincerely, 4LA for k Jay Zimmerman, P.G. Director, Division of Water Resources Enclosure (General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Wilmington Regional Office, Water Quality Regional Operations Section Duplin County Health Department Duplin County Soil and Water Conservation District WQROS Central Files (Permit No. AWS310302) I/ NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E.ee Freeman Govemor Director Secretary November 20, 2012 NOV 26 Z012 TGB Farms LLC Legacy Sow Farm gY; 161 Summerlin Ln Warsaw, NC 28398 Subject: Certificate of Coverage No. AWS310302 Legacy Sow Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear TGB Farms LLC: In accordance with your November 20, 2012 request to change operation type without exceeding the permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to TGB Farms LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal, Waste Management Plan (CAWMP) for the Legacy Sow Farm, located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 150 Boar/Stud: Wean to Feeder: Farrow to Wean: 1381 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. - The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS310302 dated October 1, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the. -General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-64641 FAX: 919-807-6492 Intemet; www.ntiwatergualitV.orq One NorthCarolina Natura!!rf An Equal Opportunity 1 Affirmative Action Employer If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Floodldatch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Newport/Morehead City, NC National Weather Service office at (252) 223-5737, or by visiting their website -at: www.erh.noaa.ggv/er/mhx/ This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 796-7215. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 807-6464. Sincerely, for Charles Wakild, P.E. Enclosure (General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Wihnington Regional Office, Aquifer Protection Section Duplin County Health Department Duplin County Soil and Water Conservation District APS Central Files (Permit No. AWS310302) AFO Notebooks Murphy -Brown, LLC NLDR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary November 12, 2009 TGB Farms LLC Legacy Sow Farm 161 Summerlin Ln Warsaw, NC 28398 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS310302 Legacy Sow Farm Animal Waste Management System Duplin County Dear TGB Farms LLC: The Division -of -Water Quality. (Division)•received your sludge survey information on.November 2, 2009. With the survey results, you requested, an extension of sludge survey requirement for the two lagoons at the Legacy Sow Farm facility- Due to .the amounts of treatment ivolume "' a available, -the Division agrees that a sludge survey is not needed until 2013. { The next sludge survey for the lagoon at -Legacy Sow Farm facility should be performed before,, - December-3.1, 2013. Thank you for your attention -to this matter. 1f you have any questions; - please call me at (919) 715-6937. Sincerely, Miressa D. Garoma Animal Feeding Operatiop cc: Wilmington Regional Office, Aquifer Protection Section Nov 1 6 2009 Central Files3Y; 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 1�TOne t Phone: 919-807-6300 k FAX 919-807-64921 Customer Service:1-87 7-623-6 7 48 1: v o.rtl .tf arol in a Internet: www:ncvvaterquality.org ;%�atllrtl�l� An Equai Viewunit} ; Afrmeiive Aeit i Employer I��Js3to382dL PRODUCER: Legacy Farm LOCATION: 109 Christy Lane Dunn, NC 28334 TELEPHONE: (910) 892 1755 TYPE OPERATION: Farrow - wean NUMBER OF ANIMALS: 1428 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior ta�;Ilj4i Injectin the waste or disking will conserve nutrients and reduce odor problems. d`�-"� -T.71EID APR {f 2 [009 The estimated acres needed to apply the animal waste is based on tyrl' nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. RECEIVED I DENR / DWQ AQIIIFFR-PPnTFrT10N SECTION Page 1 MAR 31 2009 Amount of Waste Produced Per Year (gallons, ft, tons, etc.) 1,428 animals X 6_1 (tons) waste/animal/year = Amount of Plant Available Nitrogen (PAN) Produced Per Year 1,428 animals X 5_4 lbs. PAN/animal/year = Guide Std. 633) 8,711 (tons) waste/year. 7,711 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field* Soil Crop Lbs. N Acres Lbs. N Month of # No. Tvoe Per Acre Utilized Anolication T3744 1 AuB Bermuda G 225 16.59 3732.75 March - Sept. T3744 --1 AuB Small Grain 50 16.59 829.5 Sept. - April T3744 2 AuB Bermuda G 225 12.01 2702.25 March - Sept. T3744 -2 AuB Small Grain 50 12.01 600.5 Sept. - April I (Total { 28.601 7,865.001 I 'This N is from animal waste only. If nutrients from I other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. i NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crap Lbs. N Acres Lbs. N Month of `. Type Per Acre* 00411lized Application See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 28.60 7,865 Table 2 0.00 - Total 28.60 7,865 Amount of N Produced 7,711 Surplus or Deficit 154 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate In/Hr Amount In. 1 AuB Bermuda 0.6 .5-1 2 AuB Bermuda 0.6 .5-1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 107.5 days of temporary storage and the temporary storage must be removed on the average of once every 3_5 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown are covered by a center pivot irrigation system All land may be grazed. It may be necessary for the produced to transfer water from one lagoon to another during the winter months due to shorter days of storage in lagoon 2. This will need to be managed closely. Page 4 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 Owner / Manager Agreement i-:(we) understa.nd.and will follow andJrnplement the specifications and.the;operation .and maintenance procedures established in the approved animal waste utilization plan for-the� farm named above. I (we) know that any expansion'to the existing design capacity of the. waste treatment and storage system or construction of new facilities will require a new certification ­to be submitted -to the Division of Environment Management (DEM) before the' new animals are stocked'. 1 (we) also understand that there must be no -discharge of. - animal waste from this system to surface waters of the state from a storm. event -less severe than the 25-year, 24-hour storm. The approved plan will' be filed on-site.at the farm office `and "at the"office' pf the local Soil and Water Conservatiori District and will be' available for review by DEM upon request. Name of Facility Owner: Troy Votaw (Please print) Signature: tZ,�,Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: " (Please print) Toni W. King Affiliation: Murphy -Brown, LLC Address (Agency): P.O. Box 856 Page 8 NUTRIENT UTILIZATION PLAN AMENDMENT. Growers):. TGB Farms, Inc;: Farm Name: Legacy Farm -arm uapaciry: Farrow to Wean:.. Farrow to Feeder Farrow to Finish Wean to Feeder. Feeder to Finish Storage Structure: Storage Period: Application ,Method: uu un 1428 Anaerobic Lagoon >180 days Irrigation .Owner/Manager: ' .. Date Technical Specialist Date PTI - ILiao. -F.aS reefs d (,,5� gyres F 6, A}, j A es c. e lt.O�Nr GG�L� U� } SCALE 1" = 330' TGB Farms, LLC Legacy Sow Farm 161 Summerlin Lane Warsaw NC 28398 Dear TGB Farms, LLC: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 17, 2004 �% 0,JI AN 0 3 2045 t $y; Subject: Certificate of Coverage No. AWS310302 Legacy Sow Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on December 14, 2004 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to TGB Farms, LLC, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS310302 which expired October I, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Legacy Sow Farm, located in Duplin County, with an animal capacity of no greater than an annual average of 1428 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: http:/Wo.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 ?40MKarolina Phone (919) 733-3221 Customer Service Fax (919)715-0588 1-977-623-6748 Fax (919)715-6048 An Equal Opportun4lAifirmative Action Employer— 50% Recyded110% Post Consumer Paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon,.storage pond, or any wetted area of a spray field. PIease be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If anv parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 715-6698. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Aquifer Protection Section Duplin County Health Department Duplin County Soil and Water Conservation District Permit File AWS310302 APS Central Files o`ao� W A T �9pG CyIH'A1TW1DI1]u/:1111 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 28, 2004 Alan W. Klimek, P.E. Director Division of Water Quality RETURN RECEIPT REQUESTED TGB Farms, LLC NOV 0 3 2004 Legacy Sow Farm 161 Summerlin Lane Warsaw, NC 28398 Subject: Application for Renewal of Coverage under the State Non -Discharge General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation General Permits. These permits expired on October 1, 2004. On June 11, 2004, the North Carolina Division of Water Quality (Division) issued revised State General Permits for animal facilities. The General Permits were issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). The Division staff is currently in the process of issuing Certificates of Coverage for these revised general permits. In order to assure your continued coverage under the general permit, you must apply to the Division for renewal. Enclosed you will find a Permit Coverage Renewal Application Form. The application form must be completed and returned within 60 days from receipt of this letter. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the general permits, the enclosed application, or any related matter please feel free to contact J.R. Joshi at (919) 715-6698. Sincerely, M. Paul Sherman, P.E. Enclosures (COC Renewal Form) Cc: Duplin Soil and Water Conservation District Wilmington Regional Office, Division of Water Quality Permit File AWS310302 1�i�0 Carolina oVatundly Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748 Fax (919) 715-W48 An Equal Opportunity/Affirmative Action Employer— 50% Recyc"10% Post Consumer Paper Michael F. Easley, Governor William G. doss Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality January 9, 2003 TGB Farms, LLC Legacy Sow Farm 109 Christy Lane Dunn NC 28334 Attn: Toni King Subject: Application No. AWS310302 Additional Information Request Legacy Sow Farm Animal Waste Operation Duplin County Dear Toni King: The Non -Discharge Permitting Unit has completed a preliminary review of the subject application. Additional information is required before we can continue our review. Please address the following by March 28, 2002: 1. Please provide a clearer map that identifies (outlines or highlights) and shows the acreage for each field to be used for waste application. 2. Please submit a corrected Waste Utilization Plan (page 2) stating the correct amount of acreage. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before March 28, 2002 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the . Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 544. Sincerely, � Michelle Barnett Environmental Engineer Non -Discharge Permitting Unit cc: W.ilmington.Regional Office, Water Quality Permit File :. . Non -Discharge Permitting Unit Internet httpJ/h2o.enr.nc.state.us/ndpu NWENR 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DEN Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper Wettable Acres Determination Certification N.tmc offacihty: Facility Number: 3 ('0--ncr(ti) Name: rw--s Lam- Phone No:_ 91y Mailing Address: ID9 Ct riA t___3 0 87a r7 6S By signing this form, the facility owner and Technical Specialist acknowledge the completion of the WU :tutble Acres Determination. All necessary Wettable Acre Determination Field Data Sheet; and c:fl- ulations were completed to conduct a Wettable Acre Determination. The facility's Waste U.,]]!zation Plan has been amended as necessary to reflect actual wetted acreage. A copy of all %%orktiheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with ttic local Soil and Water Conservation District. A copy will also be Dept on site with the Certified Animal Waste Management Plan, Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment_ was required to sel�_quately address the waste management needs or this facility, an Irrigation Specialist or Pi-ofG.aional Engineer has ccrtiticd the design grid installation below. Owner Name: T-G. Owner Signature: k-, hnical Specialist dame: Date:- 611710,2 'rec,hnical Specialist Signature:_ Date: If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: A►ii„ al xviste application equipment has been designed or modified to apply waste; as necessary to .jctc�n11110 ate tht waste management plan and according to NRCS Standards Aniimd waste �kppli�ation equipricnt has been installed accordin to NRCS Standards and is ready tur u,c. Ini:ttion Specialist/PE Name: In igation Spec:ialistJPE Signature: 2 Date:_ So 7t this form to: ttn: Sonya Avant Non- ischarge Compliance Unit ivision of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 WAD - 7199 i4' v'.�•;m'::+.4.i'<iv}iiiifi!iir �:�::t :��'�T � �t•:�%-v«M1vl:.^.::::v�:::�z..rv.:.v..,v..r.:.vrr..v..+v..r.:.rvr:....rvw:.�r.�:..�:.rr :rm r.... Rr:::i. r.'viti is ii:{:i:J �Y:J�: iY:EJ:.:: �'.i::•.:r }i>:n]x:-L.:�:. n:'•SJG:::.*:%irvri .l'Y:h:.'l.J:liii%ti.}:: }:............ r.....�....v... r......:v}:k: ii.'.l`i::.�.w.v..vr..:..r.M1.r....... r:....::.:-0......:r...tiv}i i..}: \:.:.....:r.. }i}:rt..:ri}4i Y.::. PRODUCER: Legacy Farm LOCATION: 109 Christy Lane Dunn, NC 28334 TELEPHONE: (910) 892 1755 TYPE OPERATION: Farrow - wean NUMBER OF ANIMALS: 1428 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. Page 1 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 28.60 7,865 Table 2 0.00 - Total 28.60 7,865 Amount of N Produced 7,711 Surplus or Deficit (154) NOTE. The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (In/Hr) Amount (In.) 1 Au6 Bermuda 0.6 .5-1 2 AuB Bermuda 0.6 .5-1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation "see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown are covered by a center pivot irrigation system All land may be grazed. Page 4 REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or Flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 r WASTE UTILIZATION PLGBEEMENT Name of Farm: Legacy Farm Owner/ Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be fled on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Troy Votaw (Please print) Signature: Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency): P.O. Box 759 Rose Hill, NC 28458 Signature: d=fZDate: Page 8 Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Legacy Farm Address: 109 Christy Lane Dunn, NC 28334 Telephone: (910) 892 1755 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Soil Tvoe Slooe % Maximum Application Rate Cron(s) (InM6 County: Duplin Date: 05/14/2002 Maximum Application per Irrigation Cycle (inches) Comments Pivot Point 1 Pivot Point 2 Sheet2 TABLE 2 -Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Valley Towable Center Pivot Travel Application TRAVEL LANE Nozzle Operating Operating Speed Rate Effective End Gun Diameter Pressure Pressure Deg. Pivot Pt. No. (tUmin) (in/hr.) Lentn(tt) I nrow (Incnes) Spriwers tna uun or up. comments - Acres per pull 1 13.4 NA 442.1 90 Rotators 31 50 360 16.59 Acres 2 1 13.4 NA 442.1 90 Rotators 31 50 250 12.01 Acres Sheet4 TABLE 4 - irrigation System Specifications Traveling Center Irrigation Gun Pivot Flow Rate of System (gpm) 203.62 Operating Pressure at Pump (psi) 65 Design Precipitation Rate (in/hr) NA Hose Length (feet) XXXXXXXX Type of Speed Compensation XXXXXXXX Pump Type (PTO, Engine, Electric) Electric Pump Power Requirement (hp) 10.5 TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. ft. 90 degree bend 2.00 Dead End 2 Tee 1.50 Gate Valve 2 45 degree bend 1.00 Page 1 Sheets IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek Company: Murphy -Brown, LLC Address: PO Box 853 Warsaw, NC Phone: (910) 293 5330 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturers specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This system is designed to use a 442' towable center pivot and a Berkeley pump wl electric motor. Dealer has provided all R&M, Winterization, and Operation Guidance. Existing field, farm originally built in 1990. Setbacks used include 100' from well, 200' from dwelling not owned by producer. No propery line setbacks apply. Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Valley Pivot Nozzle Size: Nelson Ro inches Pivot 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Desired Spacing (%): 70 % Design Spacing(feet): 210 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 67 % ■.. Mt W-Min Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 in/hr 220 degree arc = 0.50 in/hr 180 degree arc = 0.61 in/hr Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.75 inches 300 degree arc = 1.95 ft/min 220 degree are = 2.34 ft/min 180 degree arc = Mainline Velocity 3.89 ft/min Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 Sheet? Maximum Mainline Friction Loss Most distant hydrant: Total distance: feet Friction Loss is figured using HazentWilliam's Equation Friction Loss= 0.24 feet/100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi Total Dynamic Head Sprinkler Pressure: 60 psi Loss through traveller: psi Elevation head: psi Mainline loss: 0.0 psi Suction head and lift: psi 5% fitting loss: 3.0 psi TOTAL(TDH) = 63.0 psi or 145.5 feet Horsepower Required Horsepower = Flowrate x TDH(feet)139601 Pump effeciency Pump Description: Pump Efficiency: % orsepower Required: #DIV/O! Hp Thrust Blocking Thrust Block Area = Thrust 1 Soil Bearing Strength Thrust: feet Soil Bearing Strength: feet End Cap: #DIV/O! ft2 90 degree elbow: #DIV/O! ft2 Tee: #DIV/O! ft2 45 degree elbow: #DIV/O! ft2 Pipe Preuure Rating Qheck Pressure Rating of Pipe to be Used: psi Max. Pressure on system when running: 63.0 psi 70% of Pressure Rating: 0 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Page 2 I SCALE 1" = ,ais° Wrccrd q,.�v� 8,5`-i:i'-1crr� , ,5f1cres r6 v fr' --------- V60 Ar,.e s Ll`,ll rjlA Nq M'51 5 j "I w Y Uvi, t', e-p .......... 4 V�P 77 Nor—. a,T v;4, `v. l4p*l. 17 r",c :.44 t.j 2 21001 PRODUCER: LOCATION: TELEPHONE: TYPE OPERATION: Legacy Farm 109 Christy Lane Dunn, NC 28334 (910) 892 1755 Farrow - wean NUMBER OF ANIMALS: 1428 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 4 :A UT[LlON Pam► - s. 1,428 animals X S.1 (tons) waste/animallyear = Amount of Plant Available Nitrogen (PAN) Produced Per Year 1,428 animals X 5.A lbs. PAN/animallyear = Guide Std. 633) 8,711 (tons) waste/year. 7,711 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field* Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application T3744 1 BnB Bermuda H 225 15.57 3503.25 March - Sept. T3744 -1 BnB Small Grain 50 15.57 778.5 Se t. - April T3744 2 AuB Bermuda H 275 10.23 2813.26 April - Aug. 31 T3744 -2 AuB Small Grain 100 10.23 1023 S-N ; F-March Total l_ 15.351 3,118.001 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 - F 1N�►S�T - WIMN191. - e Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only If operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 15.85 8,118 Table 2 0.00 - Total 15.85 8,118 Amount of N Produced 7,711 Surplus or Deficit 407 NOTE. The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (In/Hr) Amount (In.) 1 BnB Bermuda 0.6 .5-1 2 AuB Bermuda 0.6 .5-1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for M days of temporary storage and the temporary storage must be removed on the average of once every fa MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Cali the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown have been reduced by 25% from gross field acreage, thus complying with wetted acreage criteria. On field 2, grower must follow the application windows shown and remove small grain by April 7 to use the 100 lb. PAN rate shown. Page 4 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre-p[ant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 80 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 a R — i, 0 —i w :— U -- Name of Farm: LegacyLega2y Farm 3 �- %1� p t 3 \ - 3 O Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Troy Votaw (Please print) Signature. Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Aaencv): P.O. Box 759 SignatueE • , - � - .- '. ... ". - . ' -- -""..'; ­.'$� j..'..", ."-_'�! . " .: - ­ V", , . . 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Thorpe, Ph.D., Acting Director CERTIFIED MAIL RETURN RECEIPT REQUESTED TGB Farms, LLC Legacy Sow Farm 109 Christy Lane Dunn NC 28334 Dear TGB Farms, LLC: WDE C NR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES September 4, 2001 Subject: Notification for Wettable Acre Determination Animal Waste Management System Legacy Sow Farm Facility Number 31-302 Duplin County A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be Used as part of your Plan. An evaluation by Scott Faircloth on I 1/]7/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: ❑ The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Scott Faircloth the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit.this information to Scott Faircloth, at 225 Green Street, Suite 714, Fayetteville, NC 28301, within in 90 days of the receipt of this letter. If you have any questions please contact Scott Faircloth at (910) 486-1541. If within 90 days you are unable to provide Scott Faircloth with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Cate ory 2: Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be retumed to DWQ within the next 180 days. If the needed modifications are not made and if the form Is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, a cc- Wilmington Regional Office Dupiin County Soil and Water Conservation District Facility File Murphy Family Farms Re: Legacy Sow Farm 31-302/31-303 Subject: Re: Legacy Sow Farm 31-302131-303 Date: Tue, 26 Jun 2001 08.10:38 -0400 From: kwesterb@murphyfarms.com To: Dean Hunkele <Dean.Hunkele@ncmail.net> CC: tking@murphyfarms.com, J R Joshi <jayaJoshi@ncmail.net>, Sonya Avant <sonya.avant@ncmail.net>, Stonewall Mathis <Stonewall.Mathis@ncmail.net> Dean, I appreciate you comments. The only retrofit that is going on is improving the equipment, sow crates, feed systems, etc... in the existing buildings. The steady state live weight of the farm will remain unchanged. A permit application to combine the two farms was sent in a couple of weeks ago, with the plan that I sent to you. I was unable to do a true wetted acres at the time of the last plan because the owners were considering using a third party applicator. They have decided now to use a 2.5" reel until they install the pivot this Fall. The owners were in here yesterday and I gave them guidance on flowrates, spacings, keeping records by pulls, etc... for the 2.5" reel. My only hesitation in doing a wetted acres design now is that in 2 to 3 months, the system will change to a pivot that I will have to fully design, and I have a stack on my desk that are due or will be due shortly. I feel that the 25% reduction accomplishes the purposes of the wetted acreage program, and should suffice for now. If you disagree, let me know. Thanks. KW 1 of 1 6/29/2001 1:41 PM Legacy Sow Farm 31-302/31-303 Subject: Legacy Sow Farm 31-302/31-303 Date: Mon, 25 Jun 2001 16:50:38 -0400 From: Dean Hunkele <Dean.Hunkele@ncmail.net> Organization: NC Division of Water Quality To: Kraig Westerbeek <kwesterb@murphyfarms.com> CC: "Tony King @ Murphy Farms" <tking@rrlurphyfarnns.com>, J R Joshi <jaya joshi@ncmail.net>, Sonya Avant <sonya.avant@ncmail.net>, Stonewall Mathis <Stonewall.Mathis@ncmail.net> Kraig, I got a waste plan in today based on 75% of acreage on the map provided for exemption from Wetted Acres. However, one farm was flagged and the other was exempted in 1999. I could exempt based on it, but am not sure if I can based on the status in Raleigh. However, I do have a few comments on the situation. Based on the fact that these sites are going thru a major retrofit I believe that it would be in the best interest of everyone to have a true design done for the "new" facility. I have no idea what system was used in the past for each site or what they propose to use once production starts again. 1 figured that since it is based on 75% that they had very little or no installed system. I understand from Stoney that they are looking at a center pivot system and plan on using aluminum pipe and a traveler of unknown size from some other location. Until something is decided on for the pivots, perhaps a rough wetted acres plan or true design should be developed for at least set-ups using their traveler. If they decide to go with installed hydrants instead, then they have a design completed for installation and all the info needed like acreage and flow rate (gpm). Any questions or comments, then let me know. Dean Dean Hunkele <Dean.Hunkele(cr�,ncmail.net> Environmental Specialist 11 NC Division of Water Quality DENR -- Wilmington Regional Office of 1 6/29/2001 1:41 PM see Legacy Sow 3 f--3O 2- {ate ��ucl,cd Wc.,f�e P�qh Subject: Legacy Sow Date: Tue, 5 Jun 2001 08:50:17 -0400 From: -kwesterb@mutphyfarms.com To: Stonewall. Mathis@ncmail.net Stoney, attached is the combined Waste Utilization Plan for the Legacy Sow Farm, formally Lewis and Hubert Summerlin. The acreages shown in the plan are 75% of the field acres shown on the FSA map for the fields listed. This should comply with wetted acreage criteria. The owners of Legacy will be using above ground aluminum pipe and travellers for irrigation until a pivot is installed on this farm. I have sent a request in to Sue Homewood to combine the two existing permits for this farm into one. That request was sent in last week Thursday. If there are any further requests or questions, let me know. Thanks, KW. (See attached -file: legacysownup.xls) Name: legacysownup.xls Type: Microsoft Excel Worksheet (application/vnd.ms-excel) F]legacysownup.xls Encoding: base64 Description: Microsoft Excel 2.x Download Status: Not downloaded with message 1 of 1 6/5/2001 9:25 AM Michael F. Easley Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Kerr T. Stevens, Director Division of Water Quality May 8, 2001 CERTIFIED MAIL -9 7000 2870 0000 1709 6274 RETURN RECEIPT REQUESTED Mr. Brian Edgren, Mr. Troy Votaw, & Mr. Greg Wulf TGB Farms, LLC 109 Christy Lane Dunn, NC 28334 Subject: Follow-up to Compliance Inspection Legacy Sow Farm Facility Number: 31-302 and 31-303 Duplin County Dear Sirs: On March 22, 2001, I performed inspections of the referenced facilities. During the inspections, I observed several items which need to be addressed. 1) The facilities are being operated as one combined facility. It was indicated during the inspection that the type of animal operation (farrow to wean, farrow to feeder, etc.) and the total number of animals for the combination of the facilities may be different from that of the two facilities as when they were operated separately. A Technical Specialist Certification needs to be completed for the type of operation and number of animals for the combined operation. 2) A new Waste Utilization Plan (WUP) needs to be completed for the combination of the facilities. The WUP must be signed and dated by both the owner of the facility and the technical specialist completing the WUP. The WUP should be completed at the same time that the Technical Specialist Certification is completed. 3) An application for coverage under the General Permit needs to be completed and sent for the combination of the facilities. Wilmington Regional Office 127 Cardinal Drive Extension Phone: (910) 395-3900 Wilmington, NC 28405-3845 Fax: (910) 350-2004 Mr. Brian Edgren, Mr. Troy Votaw, & Mr. Greg Wulf TGB Farms, LLC May 8, 2001 Page Two 4) During the inspection there was discussion that a center pivot system may be installed at the facility some time in the future. You presented several options for handling the animal waste generated until such a system is installed. Please provide an update as to the status and timeframe of having the center pivot installed' and provide specific details as to how the animal waste is being handled at the facility (is a contract applicator being used, is equipment from other farms being used, etc.) in the interim. Please have items 1, 2, and 3 above completed and submit written copies of those items to this office within 30 days of your receipt of this letter. You should contact a technical specialist for assistance with those items. Please send your written response to item 4 along with the requested copies. If you have any questions concerning this matter, please do not hesitate to contact me at 910-395-3900 ext. 203. Sincerely, Stonewall Mathis Environmental Engineer I cc: Kraig Westerbeek, Murphy Farms DWQ Non -Discharge Compliance/Enforcement Unit Wilmington Files (31-302 & 31-303) State of North Carolina Department of Environment ;7 �I D • and Natural Resources ` _ Division of Water Quality OUP %.7 1999 James B. Hunt, Jr., Governor NCDENR Bill Holman, Secretary NORTH CAROLINA DEPARTMENT OF Kerr T. Stevens, Director ENVIRONMENT AND NATURAL RESOURCES October 22, 1999 CERTIFIED MAIL RETURN RECEIPT REQUESTED Herbert Summerlin 2483 W Wards Bridge Rd Warsaw NC 28398 Subject: Notice of Violation and Revocation for Nonpayment HLS Productions Inc. Permit Number: AWS310302 Duplin County Dear Herbert Summerlin: In accordance with North Carolina General Statute 143-215.10G, all animal operations who receive an animal waste management system permit will be charged in each year of the term an annual permit fee. Annual permit fees are billed following the issuance of the permit and then annually thereafter on the anniversary of that date. Your animal waste management system permit was issued on 4130/99. Your annual permit fee for the period of 4/30/99 - 4129/2000 is $150.00. Your payment was due 1011/99. Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 NCAC 2H .0205 (c) (4). and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, the subject permit is hereby revoked unless the required Annual Animal Waste Management System Permit fee for your animal operation is received within that time. Operation of an animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and is subject to the assessment of a civil penalty of up to $10,000 per day. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office P.O. Box 29535 Raleigh, North Carolina 27626-0535 If you have any questions, please contact Fran McPherson at (919) 733-7015 ext. 210. Sincerely, o Kerr T. Stevens cc: Non -Discharge Branch Compliance/Enforcement Unit W ilminggton. Rogional-Office _� Duplin County Health Department Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper zr N ru �-0 Ir O f- r4 O C1 C3 M M1 tCO frLi C3 m M (- State of North Carolina Department of Environment and Natural Resources Division of Water Quality Jaynes B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Herbert Summerlin HLS Productions Inc. 2483 W Wards Bridge Rd Warsaw NC 28398 Dear Herbert Summerlin: NCDENR NORTH CAROLINA DEPAR-rMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 31-302 Duplin County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRRI, IRR2, DRY], DRY2, DRY3, SLURI, SLUR2, SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely Kerr T. Stevens, Director Division of Water Quality M. Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina RECEIVED Department of Environment • and Natural Resources FEB 0 51999 �r Division of Water Quality BY. James B. Hunt, Jr., Governor Wayne McDevitt, Secretary NCDENR A. Preston Howard, Jr., P.E., Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RE50URCES February 2, 1999 Herbert Summerlin HLS Productions Inc. 2483 W Wards Bridge Rd Warsaw NC 28398 Subject: Application No. AWS310302 Additional Information Request HLS Productions Inc. Animal Waste Operation Duplin County Dear Herbert L. Summerlin, Jr.: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by March 4, 1999: Your Waste Utilization Plan (WUP) lists the nitrogen uptake for small grain as 75 pounds per acre. The Sixth Guidance Memorandum to Technical Specialist dated August 18, 1997 states that only 50 pounds of nitrogen per acre should be applied to small grain overseeded into Bermuda grass. Current guidance allows for up to 100 pounds of nitrogen per acre under strict management practices as mentioned in the memo. Please have your technical specialist reduce the nitrogen rate on the winter annuals to 50 pounds per acre or incorporate the attached management practices into the WUP narrative for the application of 75 pounds of nitrogen per acre. The application windows should also be revised to April through August for Bermuda Grass and September to March for Small Grain as stated in the memorandum. Please provide irrigation system design information. Please note that all WUP revisions must be signed and dated by boot the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before March 4, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 546. Sincerely, Susan Cauley Environmental Engineer Non -Discharge Permitting Unit cc: Wilmington Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment RECEIVED and Natural Resources Division of Water Quality MAY 0 7 1999 James B. Hunt, Jr., Govemor BY: Wayne McDevitt, Secretary Kerr T. Stevens, Director April 30, 1999 Herbert Summerlin HLS Productions Inc. 2483 W Wards Bridge Rd Warsaw NC 28398 IT4 low M 'A NCDENR NORTH CAROLINA DEPARTMENT OF, ENVIRONMENT AND NATURAL RESOURCES Subject: Certificate of Coverage No. AWS310302 HLS Productions Inc. Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Herbert L. Summerlin, Jr.: In accordance with your application received on January 7, 1999, we are forwarding this Certificate of Coverage (COC) issued to Herbert Summerlin, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from' the HLS Productions Inc., located in Duplin County, with an animal capacity of no greater than 600 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310302 HLS Productions Inc. Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Susan Cauley at (919) 733-5083 ext. 546. Sincerely, Kerr T. Stevens cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File NDPU Files ri 0#10 State of North Carolina Department of Environment and Natural Resources Division of Water Quality RECEIVED Non -Discharge Permit Application Form wATER QUAUTYSECTION (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operat4fik 0 7 1999 The following questions have been completed utilizing information on file withWhokgopm e review the information for completeness and make any corrections which are appropriate. I�a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: HLS Productions Inc. 1.2 Print Land Owner's name: Herbert Summerlin 1.3 Mailing address: 2483 W Wards Bridge Rd _ City. State: Warsaw NC Zip. 28398 Telephone Number (include area code). 910-296-0954 1.4 County where facility is located: 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Take SR 1300 east from Warsaw. Farm is approx. 3 miles east of SR 1301 on the north side (left). 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's 1 Integrator's name (if applicable; please circle which type is listed): Murphy Family Farms 1.8 _Date Facility Originally Began Operation: 4b4H489- -2 /J-o 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: _31_ (county number); 302 (facility number). 2.2 Operation Description: Swine operation 17a—rrow to Feeder 600- Certified Design Capacity Is the above information correct? En Yes; j—jno. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum numbier` or which the waste management structures were designed. lype of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 31 - 302 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system):2L5' 4-$- ; Required Acreage (as listed in the AWMP): �s J 2.4 Number of lagoons/ storage ponds (circle which is applicable): 2.5 Are subsurface drains present within 100' of any of the application fields? YES or NO (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or O (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? —� 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; L s, 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3:3 A map of every field used for land application. 3.3.4 The soil series present on every land application field_ 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 31- 302 r RECEIVED WATER QlJk1TYSECi101V Facility Number: 31 - 302 'JAN 0 71999 Facility Name: HLS Productions Inc. NOii-Di SGi181a9 A@R111Cb1Ts 4. APPLICANT'S CERTIFICATION: 1, mtjc6ef 1_.. .Sv,r►,., c.0- l +,% Sr (Land Owner's name listed in question 1.2), attest that this application for f -f j, 5 rk od &, &4- y" r I, (Facility name listed in question 1 has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be �etumed to me as incomplete./7 Signature Date 1-4 —1 S. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, 1) (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete -to the best oft my knowlcdge. I understand that ifall required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 31 - 302 1! DIVISION OF WATER QUALITY REGIONAL OFFICES (1/98) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704) 251-6208 Fax (704) 251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancey Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville NC 28301 (910)486-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27989 (919)946-6451 Fax (919) 975-3716 Beaufort Jones Bertic Lenoir Chowan Pamlico Craven Pasquotank Currituck PMV1imans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supervisor 3800 Barnett Dr. Raleigh, NC 27611 (919) 5714700 Fax (919) 733-7072 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 29405-3945 (910)395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Braden Richmond Cabarrus Mecklenburg Cartatt Onslow Cumberland Robeson Catawba Rowan Columbus Pender Barnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston- SAkem, NC. 77107. (91617714600 Fax (910) 771.4631 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-GE 5/2&98 Page 4 of 4 10t20/1998 14:01 919--733-1338 DEHR WATER QUALITY PAGE 04/04 Y r CERTIFICATE OF COMPLETION OF CONTINUED TRAINING FOR ANIMAL WASTE MANAGEMENT SYSTEM OPERATORS (TO BE ISSUED TO PARTICIPANTS) PROGRAM TITLE; Waste Management Field Day PROGRAM IDENTIFICATION NUMBER; AB 10019801 APPROVED CONTACT HOURS; 4.5 DATE: 10/12/98 TIME: 8:30 a.m. to 5:00 p.m. LOCATION: James Sprwat Community College COORDINATOR: Star Maready ID: 056 Please type or print legibly. STUDENT'S NAME (first, middle, last) _HERBERT LEE S &IMRRI N JR STUDENT'S SOCIAL SECURITY # 24 ;92-1563'. ' r 7 _ % r_ STUDENT'S MAILING ADDRESS 2483-W WARALBRIDGE ROA[L._. - STUDENT'S HOME PHONE # DATE(S) OF THIS TRAINING OCTOBER 12, 1998 INSTRUCTOR(S)'ICOORDINATOR'S NAMES) STAR W MAREADY ORGANIZATION/COMPANY COOPERATIVE EXTENSION INSTRUCTORICOORDINATbR MAILING ADDRESS P 0 - BOX 949 - r KENANSV r" 1 1 ii- j / 1 •/ 11lI - �/ F 1 1 1 _ f .:J Il - / 1 Animal W__^te Management Plan Certificaf-m (Please type , ; rint all information that does not require a signalt. General Information: Name of Farm:_)+ 1- S Facility No: 3 1 - 3,9 -a- Owner(s)Name: 1 1- R 3 C A T S'u r1 Nt z P Li�4 JR. Phone No: Mailing Address: 2lt� 8 3 tV. 14)19R u s D6e- ji w iv c 8 3 Farm Location: Fourteen Digit Hydrologic Unit: 07 o 3 o o io o Latitude and Longitude: 3s U 7 �L , 177 1 SS .3"-f „ County: 1' u L , N Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): jjj,m 1(wYs 901 ILr, S. = oN7v S6 I oo 4 y $ oo! 4 1 t. R Al Ly xT e A, —. o SR 13 o o (Ic1 0 6�z I el t c- 1 1 oN RJ EH -C Operation DescrlDtion: Type of Swine No of Animals () Wean to Feeder O Feeder to Finish () Farrow to Wean 0 Farrow to Feeder d0 O Farrow to Finish Type of Poultry No of Animals Type of Cattle ()Layer ()Dairy ()Pullets ()Beef Other 'type of Livestock: Number of Animals:_ No of Animalr 'Acreage Available for Application_ ��� Required Acreage: .t4- l�' _ Number of Lagoons/Storage Ponds: i Total Capacit : rs . 911q Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the GOON or SPRAY FIELD (please circle one) Owner/Manager Agreement . l(we) verify that all the above information is correct and will be updated upon changing. 1 (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the faun named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction -of new-Tafii ties will require a new certification to be submitted to the Division of Environmental Management before the new inimals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land Owner: r-l-) S�, �,�� I',„ Tr Signature: Date: & - J( - Name of Manager (if differ nt from owner): signature: - Date: AWC -- Ianurary 1, 1991 1 . 'A Te `,.nical Specialist Certificatir- 1. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (MRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC,I) the technical specialist should only certify parts for which they are technically competent. II. Certification of Design A) Collection, Storage, Treatment System Check the appropriate box () Existing facility -without -retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. O New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print) _ 10,4esv S Affiliation: C cr s S�'R vJ Address (Agency) d o Ike P. o, - e;ts3 Phone No: C9)v) 9 6 —x i Signature: Date: �'12 31 5 7 $) Land Application Site OAM The plan provides for minimum separation (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): t= a S Affiliation: C R ✓ �" ervs o,�I E vl c 1:" Address (Agency): Phone No: B 9 i� Xt tea- Nc ,z sag C910) a 7,4 3 Signature: Date: , 3,1 7 C) Runoff Controls from Exterior Lots Check the appropriate box Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. O Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with. technical standards developed by NRCS. Name of Technical Specialist (Please Print): g s AeSOAIS Affiliation:NC C o fi v. E s 6,o vi ce Address (Agency): Phone No. - a, x 9�r �'�- Sv 1[fNC,1�34 C91 y v?96-2J f Signature: Date: 1 1 7 AWC -- January 1, 1997 2 6) Application and Handling E ui mr Check the Appropriate box O Existin or expandiny, facility with existing waste application Nuipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of application has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). () New, expanded, or existing facility without existing waste application equipment for spray irrigation (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). () New ex anded or existing facility without existing waste application Nuipment for land reading not using ra irrigation. (WUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed gpplication equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applicaions has been established: required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): sA'.0-50Wt Affiliation: Nc oa L� s S� v GLr Address(Agency): o �® s e t t r g3 Phone No: L 1'r o s- EIP qL j Signature: Z Date: E) Odor Control. Insect Control, Mortality Management and Emergency Action Plan (SD,SI,WUP,RC,or I) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortaility Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Manangement Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): �RsoNs Affiliation: Al r e2�fgyam. heIVSJeAl S&RYIGtr Address (Agency): Ne ,? g��q Phone No.: Signature: Date: 6��57 F) Written No ' c of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June21, 1996, when was it constructed or last expanded . l(we) certify that I(we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Her e r� L Stm rn e r ' t , Signature: Date: Name of Manager (if diffe(nt from owner): Signature: Date: AWC — January 1, 1997 Ill. Certification of Inst-I'lation A) Collection Storage, Treatment Inst__.ation New, expanded or retrofitted facility (SI) Animal waste storage and treatment structures such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: Date: B) Land Application Site (WUP) Check the appropriate box N The cropping system is in place on all land as specified in the animal waste management plan. () Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to established the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. (} Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Specialist (Please Print): Affiliation: . Nr O /1-.— 4 !r S .PAI SEiQ+/J G Address(Agency): Phone No.: Signature: Date: 3 This following signature block is only to be used when the box for conditional approval in W.B above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certificition. T (vs%')realize that failure to submit. this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: af- �,e c L S_Q T" 22 e c Ls r, Signature: Date: -7 Name of Manger (if differed -from owner): Signature: Date: AWC -- January 1, 1997 4 0 Runoff Controls from Exterior Loty- 7Q Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: Date: D) Application and Handling Equipment Installation (WUP or 1) Check the appropriate block M/ Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. () Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can he maintained, calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. (} Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by _ (month/day/year); there is adequate storage to hold the waste. until the equipment is installed and until the waste can be land applied in accordance with cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plate. Name of Technical Specialist (PIease Print): U-(1 Affiliation: N Address(Agency): C hone No.: D Signature: Date:I J11/� A,:e� G-Z� The following ognature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and wiII submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. - I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manager(if different from. owner): Signature: Date: E) Odor Control,_ Insect Control and Mortality Management (SD,SI,WUP,_RC orI) Methods to control odors and insects as specified in the Plan have been installed and are operational. ' The mortality management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): Affiliation: er Address (Agency) eC hone No.: O )-9 Signature: Date: AwC -- ranurar V , 1997 S Please return the completed form to the Division of Environmental Management at the following address: Department of Environment, Health, and Natural Resources Division of Environmental Management Water Quality Section, Compliance Group P.O. BOX 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your riles with your Animal Waste Management' Plan. AWC — January 1, 1997 6 � F-1 C O U . N T Y t�H h ti f a 1539 ISSi J /, FAS _ 403 O 0 r Iiddal 1.2 1535 7 ' 1 lµ �p r f 3 5 903 �f 1wl l324 35*10, ZUh - r ._• Isla iy rlr .6 157t �7i — ( f b 1561 Garner � , Chapel 'r _ 151_ 4 jam: y, .3 t LR .. 1167 lOOa .} •9 ' .I57a J ]iQ4 IS02 41 L Ovriaws bridge h 362 n R . b e b Y Y '`. 1106 _ R � I SOP b 1776 1 1531 .n � lla6 R —C1 •7 1523 "5 la �0 o t Pir .� i ,1 1�4� i• � � 1505 ld' '.t � 1573 �: IT903 Her/Hogs Albertsoni.8 a 1004NPM �attcUf t 1307 r r 1574 1519 _ 7-6 I306 -. ir0s4ads 1531 �Q k march b 1504 lstip 1571 lA b �b - I.bi3� '} Ls71 S35 r: +fl •? /-0 i3t9- Albertson S1 ford 10362 C� '- 1506 i. '' 3066 �f.m • Is0 •8 l:el i 1 SOO - 15Q1 d' a v?� ' d' t1v5 sr 1521 ,9 $IOra Ptt11 1]63 •> iil 1361 1004 M 9 i, lsll a b 1 •, m 3 (Y.IJO /rJ ti I4 ROory th D SL J •8 a 1306 b a •:':J.?i6 Branch 1509 Is10 ., Ssrellrrarfns 1500 Isla w tT^ 306 .4 .. Crossroads 'a P 7 L6 r 1500 tq 1] 9 ] i60 .4 ` J Is::+ 31 Red "_¢Bethany OL 9. 1 C 1. 1• Hill 1004 1.j , i 151] � p 1 IT IS S 1307 ; [s65 L� * orllE u0l a gay �a 1-3 .1 'm = ► t6 Ip N /o lil •f .i 17 Creek ',,,ith westbrOOfc 1�_.Qnpel Crowood iA RZ,1 :::= c y , R• rti 707 f100 13a3 tf \V • Leon f 705 �•bQ ? Pearsall 1,1 I SaI d Chy el �� 11 l`* 10O4 i 1 41 Smith .5 .[ _ ? Isle 1517 m Chapel `��• F" b Ino f71 ' _ WeJe R-1 aO v `b La s} p li i � l�rty Ch fN` I30 ].9 1� •8 I 111 1731fi •? 1 aP t7Pa.-• .� � r Isla V v .I d > Ll� 1 P! P. B. 137P ,y 7, Raiford i� 1_7Q1 Airport .a 16 L � � 1r00 1703 1004 0 1301 a% �.. I37s � 0 > ^ M1 '• V v Sarecta zs 1376 !� Grove —✓�\ i I,_, >>" C Operator:_____________ Summerlii. Dist -to nearest residence (other than owner): ft. sows (farrow to finish):____________________> sows (farrow to feeder):==__________________> 600 head (finishing only):===___________________> sows (farrow to wean):===_=______=______-___> head (wean to feeder):=_____________________> Ave. Live Weight for other operations(lbs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.)===____> 1.0 25 Year - 24 Hour Rainfall (in.)===_____=_=-> 7.5 Rainfall in excess of evaporation (in.)===__> 7.0 Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day)====______> Temporary storage period (days)_____________> 180 Freeboard 1.0 Side slopes (inside lagoon):_______________=> 2.5 1 Inside top length 201.0 Inside top width 316.0 Top of dike elevation (ft.):________________> 50.1 Bottom of lagoon elevation {ft,):W=====_____> 37.2 Seasonal high water table(SHWT) elev.(ft.):=> Total required volume:====_________> 466434 cu. ft. Actual design volume:====___=_____=> 559929 cu. ft. Stop pumping el.(> or = to 0.0 ft.SHWT)> 45.3 ft. (> or = to 43.2 ft.Min.) Required minimum treatment volume: 313200 cu. ft. Volume at stop pumping elevation: 343560 cu. ft. Start pumping elev.:________________________> 48.4 ft. Volume at start pumping elevation: 517878 cu. ft. Actual volume less 25yr-24hr rain: 520231 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 113537 cu. ft. Actual volume to be pumped:==> 174318 cu. ft. .'r (As b, 1-i-) r EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) (910)395-3900 EMERGENCY MANAGEMENT SERVICES SEWS) (910)296-2160 SOIL AND WATER CONSERVATION DISTRICT (SWCD) (910)296-2120 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) (910)296-2121 COOPERATIVE EXTENSION SERVICE (CES) (910)296-2143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wail until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this doe not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate.. c. Stop all flows to .the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application, field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation. pump. c. Close values to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. make sure no siphon occurs. d. Stop all flows in the house, flush systems or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 1 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills ,or property damage? d, Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -. After hours, emergency number: 919-733-3942. Your phone calf should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. .The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - -, local SWCD office phone number - - , and local NRCS office for advice/technical assistance phone number - -, 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off - site damage. a. Contractors Name: 1VU1RPM_S rti L b. Contractors Address: frO J S /X1 Z NL• 2 B q5p c. Contractors Phone: 0 x9c� 6.. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep. problems with release of wastes from happening again. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For exampte, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring_ flow at several locations in the application area. Any number of containers can be used. to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used providers the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull.- Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for al l nonuniformity of the application. On a windless day, variation between containers of more than. 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. `Reprinted for Certification Training for Operations of Anima! Waste Management Systems Manual MORTALITY MANAGEMENT METHODS (check which method(s) are being implemented) { y Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial be at least 300 feet from any flowing steam or public body of water. { ✓y Rendering at a rendering plant licensed .under G. S. 106-168.7 ( ) Complete incineration ( } In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. { y Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (d Flush system is designed and operated sufficiently to remove accumulated Ids from gurteri as designed. Remove bridging of accumulated solids at Lagoons and Pits Crusted Solids $4 Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Vegetative Decaying vegetation { aintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along Water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage ( Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Food Storage Accumuletions'of feed residues ( "Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain �� p�oducts}, li.)'lnspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes and feed wastage AMIC--November 11, 1996 { } Eliminate low area that trap moisture along fences and other locations where waste accumulates and and disturbance by animals is minimal.-- ( I Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). r Dry Manure Handling Accumulations of animal wastes (1 Remove spillage on a routine basis (e.g. 7-10 day Systems interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. { )'Provide for adequate drainage around manure stockpiles. (] Inspect for and remove or break up accumulated wastes in filter stripes around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation: The landowner/integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. fL r6owner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC--November 11, 1996 HE SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production �egetativo or wooded buffers; 6d Recommended best management "actices; (y'Good judgment and common sense Animal body surfaces Dirty manure -covered animals { I�Dry floors Floor surfaces Wet manure -covered floors ss °tied floors; f ( Waterers located over slotted floors; (} Feeders at high and of solid floors, N-f-crape manure buildup from floors; ( ) Undarf3oor ventilation for drying Manure collection pits Urine (TF-requent manure removal by flush,pit recharge,or scrape Parital micorbial decomposition { I Underfloor ventilation Ventilation exhaust fans Volatile gases; { Fan maintenance; Dust ($'Efficient air movement Indoor surfaces Dust Washdown between groups of animals (`')'Feed additives; ( ) Feeder covers; M�eed delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon {) Flush tank covers liquid whiles tanks are filling () Extend fill lines to near bottom'of tanks with anti -siphon vents Flush alleys: Agitation during wastewater &Knderfloor flush with le conveyanance-vanWataraa. Pit recharge points _ Agitation of recycled lagoon R {) Extend rechard lines to near bottom of liquid while pits are filling pits with anti -siphon vents Lift stations Agitation during sump tank filling ( I Sump tank covers and drawdown Outside drain collection Agitation" during wastewater {) Box covers or junction boxes conveyance End of drainpipes at lagoon Agitation during wastewater ( ) Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions ((g�roper lagoon liquid capacity Biological mixing W6arrect lagoon startup procedures Agitation (0�inimum surface area -to -volume ratio (44inimum agitation when pumping ( ) Mechanical aeration ( ) Proven biological additives Irrigation sprinkler nozzles High pressure agitation (el gate on dry days with little or no wind Wind draft M�Minimum recommended operation pressure (�f ?ump intake near lagoon liquid surface ( ) Pump from second -stage lagoon AMOC--November 11, 1996 r Storage tank or basin Partial microbial decomposition O Bottom or midlevel loading surface Mixing while filling {) Tank covers Agitation when emptying (1 Basin surface mats of solids I ) Proven biological additives or oxidants Settling basin surface Partial micobial decomposition () Extend drainpipe outlets underneath liquid Mixing while filling level Agitation when emptying f } Remove settled solids regularly Manure, slurry or sludge Agitation when spreading O Soil injection of slurry/sludges spreader outlets Volatile gas emissions O Wash residual manure from spreader after use (} Proven biological additives or oxidants Uncovered manure, slurry Volatile gas emissions while drying ( ) Soil infection of slurry/sludges or sludge on field surfaces ( ) Soil incorporation within 48 hours ( I Spread in thin uniform layers for rapid drying O Proven biological additives or oxidants Dead animals Carcass decomposition Proper disposition of carcasses Dead animal disposal Carcass decomposition ( ) Complete covering of carcasses in burial pits pits () Proper location/construction of disposal pits Incinerators Incomplete combustion I) Secondary stack burners Standing water around Improper drainage ( rade and landscape such that water drains facilities Microbial decomposition of away from facilities organic matter Manure'tracked onto public Poorly maintained access roads {►warm access road maintenance cads from farm access Additional Information: Available From: Swine Manure Management; 0200 RuleBMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management: Pit Recharge --Lagoon Treatment; EBAE 128-88 NCSU-BAE Swine Production Facility Manure Management: Underfloor Fluse—Lagoon Treatment; EBAE 129-88 NCSU-BAE Lagoon Desig and Management for Livestock Manure "treatment and Storage; EBAE 103-83 NCSU-SAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; P11 -33 NCSU-Swine Extension Environmental Assuranc Program: NPPC Manual NC Pork Produces Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings -. Florida _Cooperative Extension The issues checked ( ! pertain to this operation. The landownerrntegrator agrees to use sound judgment in applying odor control measures as practical. certify the aforementioned odor control Best Managment Practices have been reviewed with me. tt, 011-4 L Landown Signature) AMOC--November 11, 1996 OPERATION & MAINTENANCE PLAN Proper Iagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon Iiquid. This will make. storage space available in the lagoon for future wet periods. In the late summer/early. fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to - maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the Iagoon has reached its maximum storage capacity before'starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state Iaw and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. • The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative.growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed ta= ater- the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. - Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints . 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: I . undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back- slope 4. erosion due to lack of vegetation or as'a result of wave action S. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam.- If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide.a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into.a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation. of. I. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a •large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low Ievel. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are -designed to carry all. surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or'there may be seepage into the Iagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode Iining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender -on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When' possible, begin loading new Iagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below -7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Management: Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted_ This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than I foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, Iong-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge_sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain, different nutrient and metal values from the liquid. The application of the sludge to fields will be limited .by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail- in .Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can removed without without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may Iead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from Iowering Iagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. V ANIMAL WASTE UTILIZATION PLAN Producer: HERBERT SUMMERLIN JR. Location: 2483 WARDS BRIDGE RD WARSAW NC 28398 Telephone: 910-296-0954 Type Operation: Existing Farrow to Feeder Swine Number of Animals: 600.00 sows (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 Operator: _________====a»=a_________ _______> Fac31302 County:==A====___ _-___=_== -=-==rasa ________> Duplin Date:____ _________ ___a===== ___=_____==------> ######## 61 Dist.to nearest residence (other than owner): ft. sows (farrow to finish):==_ sows (farrow to fee eder):=__ head (finishing only):===__ _________ _________ 0 sows (farrow to wean):_____ 714 head (wean to feeder):_____ 0 Ave. Live Weight for other operations(lbs.)=> Storage volume for sludge accum. (cu. ft.h =, Treatment Volume (min. 1 cu. ft./lb.)===____> 1.0 25 Year - 24 Hour Rainfall (in.)===_________> 7.5 Rainfall in excess of evaporation (in.)===__> 7.0 Drainage area of buildings & lots (sq. ft.).> Volume of wash water (gallons/day)===== ____> Temporary storage period (days)===-__ ....... , 180 Freeboard (Et.): ___________________________> 1.0 Side slopes (inside lagoon):===___=======-==> 2.4 1 Inside top length (ft.):==__________________> 465.0 Inside top width 130.0 Top of dike elevation 45.8 Bottom of lagoon elevation 31.9 Seasonal high water table(SHWT) elev.(ft.);=> Total required volume:====_ ________> 457705 cu. ft. Actual design volume:====__-______> 525947 cu. ft. Stop pumping el.(> or = to 0.0 Et.SHWT)> 41.8 ft. (> or = to 37.9 ft.Min.) Required minimum treatment volume: 309162 cu. ft. Volume at stop pumping elevation: 365533 cu. ft. Start pumping 44.1 ft. Volume at start pumping elevation: 486301 cu. ft. Actual volume less 25yr-24hr rain: 488166 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 110762 cu. ft. Actual volume to be pumped:..> 120768 cu. ft. �n�o bajc� o�► �-�i�) %�- co,r,�,►i e� � � � ��7 f �'1 C s� fj¢��,f�.�P� Operator :======_ __-, Zs Summerlin County:========-.=========----======--======>Duplin Date : --================--==--========_--==>05/12/97 Dist.to nearest residence (other than owner): ft. sows (farrow to finish):========--==========> sows (farrow to feeder):====================> 0 head (finishing only):======================> Q2 sows (farrow to wean):======================> 714 G head (wean to feeder) :======================> Ave. Live Weight for other operations(lbs.)=> [ ! Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.)=======> 1.0 25 Year - 24 Hour Rainfall (in.)=---------==> 7.5 Rainfall in excess of evaporation (in.)=====> 7.0 Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day)=========-> Temporary storage period (days)=============> 180 Freeboard(ft.).=======--------- 1.0 Side slopes (inside lagoon).================> 2.4 1 Inside top length 465.0 Inside top width (ft.) _____________________> 130.0 Top of dike elevation 45.8 Bottom of lagoon elevation {ft.):==W=====___> 31.9 Seasonal high water table(SHWT) elev.(ft.).=> Total required volume:=============> 457705 cu. ft. Actual design volume :=============> 530815 cu. ft. Stop pumping el.(> or = to 0.0 ft.SHWT)> 41.8 ft. (> or = to 37.9 ft.Min.) Required minimum treatment volume: 309162 cu. ft, Volume at stopumping elevation: 369975 cu. ft. Start pumping a ev.:n=g===--__-.==____=-_===_==> 44.1 €t. Volume at start pumping elevation: 491114 cu. ft. Actual volume less 25yr-24hr rain: 493034 cu. ft. NOTE: Verify that temp, storage is adequate: Req. volume to be pumped ===> 110762 cu. ft. Actual volume to be pumped:==> 121139 cu. ft. Operator: _________ _ ______ __--____ ________> Fac31303 County:__ Duplin Date:==== _________ _________ ______�__ ____-___� ######## Dist.to nearest residence (other than owner): sows (farrow to.finish):=============___­=> sows (farrow to fee eder) head (finishing only):_____ _________________> 0 sows (farrow to wean):_____ _________________> 714 head (wean to feeder) : ====_ . 0 Ave. Live Weight for other operations(lba.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.)=======> 1.0 N25 Year - 24 Hour Rainfall (in.)============> 7.5 ,Rainfall in excess of evaporation (in.)=====> 7.0 Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day)==========> Temporary storage period (days)=============> 180 Freeboard{ft.):-=__________________________> 1.0 Side slopes (inside lagoon):=============___> 2.5 Inside top length 201.0 Inside top width (£t.):=======a=====__=====a> 316.0 Top of dike elevation (ft.}:________________> 50.1 Bottom of lagoon elevation {£t.):==____=___=> 37.2 Seasonal high water table(SHWT) elev.(ft.):=> Total required volume:===== _____._=> 461410 cu. ft. Actual design volume:====== ______> 559929 cu. ft. Stop pumping el.(> or = to 0.0 ft.SHWT)> 45.3 (> or = to 43.2 ft.Min.) Required minimum treatment volume: 309162 cu. ft. volume at stop pumping elevation: 346141 cu. ft. Start pumping elev.:-==_____=-=-=a=====_____> 48.4 Volume at start pumping elevation: 517878 cu. ft. Actual volume less 25yr-24hr rain: 520231 cu. £t. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 112550 cu. ft. Actual volume to be pumped:==> 171736 cu. ft. 61q l lrg4 ft. : 1 ft. ft. ;Xi &J oil 4,& 14- 800k -.a oon I Q oa._r i 4 =============>HL Summerlil. County:_____________________________________>Duplin Date:----_======__============----====--====>05/12/97 Dist.to nearest residence (other than owner): ft. sows (farrow to sows (farrow to feeder) . ==---========—===> "-e- �11� head ( finishing sows (farrow to wean).--=--===--============> head (wean to feeder) ==--==-_-=_==--==--===> Ave. Live Weight for other operations(lbs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.)=======> 1.0 25 Year -- 24 Hour Rainfall (in.}____________> 7.5 Rainfall in excess of evaporation (in.)=====> 7.0 Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gal lons/day)-_______=-> Temporary storage period (days)_____________> 180 Freeboard (ft .) .____________ 1.0 Side slopes ( inside lagoon) , _-__----_--_-----=> 2.5 1 inside top Length (ft.) 201.0 Inside top width (ft.):==___________________> 316.0 Top of dike elevation (ft.) 50.1 Bottom of lagoon elevation (ft.):_-_______-_> 37.2 Seasonal high water table(SHWT) elev. (ft.):=> Total required volume:=============> 466434 cu. ft. Actual design volume:- ============> 559929 cu. ft. Stop pumping el.(> or = to 0.0 ft.SHWT)> 45.3 ft. (> or = to 43.2 ft.Min.) Required minimum treatment volume: 313200 cu. ft. Volume at stop pumping elevation: 343560 cu. ft. Start pumping elev.,-=-______________----___> 48.4 ft. Volume at start pumping elevation: 517878 cu. ft. Actual volume less 25yr--24hr rain: 520231 cu, ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 113537 cu. ft, Actual volume to be pumped:==> 174318 cu. ft. is01-iw0.Ok0'% . f'�.�C �, �'�'�. �`�i y�.',�;" �, }j .fj, '#. :;? l:r i• "� •`.. 'u�i! i �d'2"y:i a+,{�j�'�'�' � a;ii ANIMAL WASTE UTILIZATION PLAN S. Wind conditions should also be considered to avoid drift and downwind odor problems. G. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be.based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which.could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production.. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 600 sows x 7.3 tons waste/sows/year = 4380 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 600 sows x 6.5 -lbs'PAN/sows/year = 3900 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or -------- APPLY RESID. APPLIC METH N TIME 3745 2A AUB BP 4.1. 205 4.0 820 I +APR- MM 3745 -2A I • I IG i 11. 175 I 14.0 1300 APR 3745 2B AUB BP 4.1 I 1205 17.0 11435 +APR- SEP 3745 2B SG 1 I 175 T17.0 1525 +SEP- APR 3743 3 BC 4.7 JAUB I 1235 1 17.0 JIG45 +APR- SEP 3743 3 SG I I 175 1 17.0 1525 +SEP- APR END I TOTAL15250 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + - Dates shown reflect optimum uptake periods for nutrients. Waste appilcation may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations Pages 3 ANIMAL WASTE UTILIZATION PLAN may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 4 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------ APPLY RESID. APPLIC METH N TIME END TOTAL10 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + - Dates shown reflect optimum uptake periods for nutrients. Waste application may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 5 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BC HYBRID BERMUDAGRASS-CONTROLLED GRAZED TONS 50 BP HYBRID BERMUDAGRASS-PASTURE TONS 50 SG SMALL GRAIN OVERSEEDED AC 75 TABLE. 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 WETTABLE —ACRES 18 LBS AW N USED 5250 0 0 18 5250 * BALANCE -1350 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 6 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 660 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 3300 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 11 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 26.4 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25o depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan,. it is the,responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 7 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid_ The following table is provided as a guide for establishing application rates and amounts. Tract i I Field + f Soil Type 3743 l 3 I AUB 3743 I ] --3 ] 3745 ] 2A i AUB 3745 1 l 2B l I f AUB 3745 l -2A l 3745 I ] -2B ] 1 I (Application RatelApplic. Amount l Crop I (in/hr) 1 l (inches) 1 BC l .75 ] *1 I SG I I ] .75 I I l *1 l BP i .75 l *1 1 l BP I l .75 I ] *1 1 SG l .75 l *1 I I SG I l .75 1 l *1 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored Page: 8 ANIMAL WASTE UTILIZATION PLAN in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables I and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION THE NITROGEN RATES FOR SMALLGRAIN OVERSEEDING HAVE BEEN INCREASED FROM FIFTY(50) TO SEVENTY FIVE(75) POUNDS PER ACRE(SEE ATTACHED). Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons,.but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking .after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and'on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 11 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 12 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:HLS PRODUCTION INC(31-302) Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. 'I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: HERBERT SUMMERLIN JR. (Please print) Signature: f ,Date: Name of Manager (If different from owner) : Signature: Name of Person Preparing Plan: Date: (Please print)BILLY W. HOUSTON Affiliation:DUPLIN SOIL AND WATER CONSERVATION DISTRICT Phone No. 910-296-2120 Address --Agency): PO BOX 277 KENANSVILLE NC 28349 Signature: Date: 1--9 9q Page: 13 Animal Waste Managemer. stems April 1997 Bermudagrass, 60 Hybrid 40 20 Bahiagrass 60 40 20 Sorghum-Sudanl 60 Peadmillet 40 20 Rye and 60 Bermudagrass 40 20 Annual Ryegrass 60 and.Bermudagrass 40 20 Tall Fescue B0 40 20 Ryegrass, Annual 60 40 20 Small Grain 60 40 20 l I LIXI�h{�I I J ... ... ...... Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Figure 3-I. Growth rate in North Carolina of selected forage crops. Growth is expressed as pounds of forage produced per day per acre. Realistic Yield Expectations by Soil and Crop SOIL SERIES Com- Grain Corn Vag e Sor- ghurn Cotton Wheat Oats Barley Tob. FC Tob, Bur. Soy- bean Berm P Berm Hay Fes pas Fes Hay Pasture Alfalfa Over Rye Summer Ann ACREDALE DRAINED 135 • ' ' 55 ' ' ' • 45 3.7 4.3 3.8 ; 4.5 ACBEDALE UNDRATNED • • • ' • ' ' • • • • ' ' ' AILEY 55 • • 450 • • , ' ' 25 4.1 4.8 ALAGA 60 6.1 • • • • • • . . . . • • 5 ALAGA MOD, WET 65 • ' ' 25 40 ' 20 1 4 4.8 ' ALAMANCE 90 • 60 650. ' 70 ' • • • ' • .2 3.6 ALAMANCE VARIANT 85 18 ' • 45 65 • ' ` 30 ' ' ' ' 3.9 WIN • • ' ' ' ' • 1500 1500 • 4.8 5A ' ' • ' ALTAVISTA 125 ' 55 650 55 ' • 3000 3000 42 5.4 6 3.8 4.3 6.9 ' APPLiNG 105 ' • 700 50 • ' 2600 2600 40 ' ' 3.5 4.8 APPLING GRAVELLY 90 , • 650 45 • 2400 2400 35 + • • 3.5 4.8 + ARAPAHOE DRAFNI!D 130 ` ' ' S0 65 • ' ' 40 3.8 4.5 2.5 3 ARGENT DRAINED 110 • ' 60 45 3.4 4 2.5 3 • • + ARKAQUA DRAINED 135 22 • • ` • ' ' 40 ' • 4 4 + ARKAQUA MRALKED I15 20 • ' ' ' • ' • 30 • ' • 3.8 3.8 ARMENIA RARE; OCCAS 70 • ' 700 ' ' • ' ' 30 3.6 ' 4.2 • + ' ARMEN[A FREQ 1 • • ' ' • • , • • 3 3.6 ASHE 75 • • • . . . • • • . + • 2.8 2.8 ASHLAR 85 17 • ' 60 60 ` • ' 25 ' ' • 3.6 ASHLAR GRAVELLY 85 17 ' • 60 60 ' , ' 25 • ' + ` 3.6 AUGUSTA 100 • ' ' ' ' • 2200 2200 40 4.7 5.5 3.8 4.5 6 • ' ' AUGUSTA VARIANT 120 ' • • ' ' • + ' • • • • ' • AUTRYVILLE pK 75 • • 600 • • ' 22DO 2200 25 4.7 5.5 AYCOCK 130 • • 750 60 • ' 2300 2900 45 5.4 6.3 3.4 4 BADIN 85 ' 50 + 40 ' 50 ' ' 25 • ' 3.1 3.8 • ' + BADIN CHANNE•RY 85 ' 155 • 40 • 5D • • 25 ' ' 3.1 3.8 BALLAHACK DRAINED 140 ' ' • 60 • ' • 45 ' ' 3 3.3 BANDANA 100 25 • ' ' ' ' 2000 ' • ' • 3.5 3.5 • ' HARCLAY DRAINED 140 ' • ' 55 ' • • ' SO 4.5 5.3 3.8 4.3 BAYBORO DRAINED 130 + ' ' 55 .75 ' • ' 45 3.4 4 3 3.5 • ' • ' BAYNIEADE 60 • • • . • . + ' 4.7 5.5 • • BELHAVEN DRAINED 130 ' 60 • 55 ' • ' ' 40 • • ' ' ' , • ' BERTIE 125 • ' ' • • • ' • 45 5.5 6.5 3.8 4.3 BETHERA DRAINED 105 ' ' ' • ' ' • ' 35 3.4 4 2.5 3 , BIBB OCCAS 110 • • `' ' ' • ' 35 3 3.6 3A 4 • ' BIBS SANDY SUBSTRATUM; OCCAS 110 ' ' • • • • ' ' 35 3 3.6 3.4 4 BILTMORE OCCAS; SL,FSL 100 2S • • ' 75 ' • • ' ' ' ' 4.8 4,8 1 BILTMORE OCCAS; LS,S.LFS 80 I8 • ' • 55 • • ` ' ' ' ' 3.6 3.6 BILTMORE FREQ; SL, FSL 90 20 • ' • 50 • • • • • • • 3.5 3.5 ' • ' BILTMORE FREQ; LS, S. LFS 70 IS + ' • 45 ' • • • ' • * 3 3 • + BLADEN DRAINED 105 • , • . , • • 35 ' ' + • ' + BLANEY 65 • • 475 35 55 • • • 30 4.1 4.8 ' • ' BLANTON 60 • ' ' ' ' ' 2000 1 2000 1 25 3.8 4.5 • • ' • ' ' BLANTON MODERATE WET 60 31 4.5 ' ' • ' BLANTON OCCASIONAL FLOOD ' • ' ' ' ' ' ' ' , 3.8 4.5 • ' NCSUINCCES Nutrient Management Manual - Reference Section 64 Realistic Yield Expectations by Soil and Crop SO[L SERIES Corn. Grain Com 5i1as' : Sor• 'Bhum Cotton Wheat Oats Barley Tob, FC Tab, But. Soy- bean Benn P Benn Hay Fes Pas ; Fes ;.Hay Pasture Alfalfa Over Rye Summer Ann TROUP e m I 4, 60 ' ' 500 " ' ' ' ' 25 3.8 4.5 ' • ' 3 4 ' TUCKASEGEE 120 ' • • 65 • ' 2800 ' • ' • 4 4 ' ' 5.5 iUCKASEGEE GRAVELLY 100 ' • • 55 • • • 2600 • ' ' ' 3.8 3.8 • 4.5 'IUCKERMAN NONE; RAR[ ' • 75 70D 30 • ' • ' 30 3.8 4.5 3.9 4.5 TUCKERMANCOMMON; BRIEF ' • 60 500 25 '' • ' • 25 • • ' ' • • + TURBEVQ LE 130 26 • • 50 75 ' ' • 3.1 6 3.2 3.8 ' 3 4 4.5 'rURBEVILLF. CI.; SCL 115 22 • 45 70 ' ' ' 4.3 ' 3 4 4 TUSQUI'17i1i 110 65 • ' 21100 • • ' ' 4 4 'IUS UITELGRAVELLY 100 • • • 75 • 2600 ' ' 3.9 3.8 UCHEE 70 ' • 550 • • • 30 4.1 4.8 ' ' • 3 4 UNAKA 65 • • • • . . . . . . • • 3 3 ' UNISON 120 25 • ' 50 ' • • ' • • 4.6 4.6 UNISON COBBLY 105 23 ' ' 43 • • ' • ' 4.3 4.3 ' UNISON GRAVELLY 115 25 ' " 47 ' ' ' ' 4.4 4.4 • ' UWHARRIE 90 ' 60 700 60 ' • • • 35 • • • 3.6 3.9 • ' ' UWHARRIEGRAVELLY 80 • 55 650 55 ' • ' 30 ' • ' 3.6 U STONY • • ` • • • • • ' 2.4 VALHALLA LS; LFS 85 • • 600 • • • 2400 240D 25 4.7 $.5 3 4 ' VALHALLA FS; S 70 • ' 600 ' ' • 2000 2000 20 ' • ' • • 3 4 VANCE 80 ' ' 500 1 60 2000 2004 35 2.9 3.3 3.2 3.8 4.8 3 4 VANCE GRAVELLY 70 ' 400 1 55 • I800 1800 30 ' • • 4.6 3 4 VARINA 100 • • 850 • 2400 2400 40 ' • ' ' VARINAGRAVELLY 100 • • 850 • • 2400 2400 40 4.7 5.5 3.2 3.8 ' 3 4 VAUCLUSE 65 • ' 500 ' 60 ' ' + 25 4.7 5.5 3.2 3.8 4.2 3 4 ' VAUCLUSE GRAVELLY 70 ' ' 500 • 60 ' 25 4.7 5.5 3.2 3.8 4.2 3 4 VAUCLUSE VERY GRAVELLY 65 • ' 450 • 55 + • ' 22 ' 4.4 ' ' 4 3 4 WAGRAM ZP O1< 75 ' • 550 40 • • 240D 2400 25 4.7 5.5 ' ' ' 3 4 ' WAHEE NONE; RARE; OCCAS 110 " ' • ' 70 + • ' 45 4.5 5.3 3.3 3.8 4.8 3 4 WAHEE FREQ 1 ' • • • • ' • • ' • " ' 4.5 ' ' WAKE 30 • ' 350 • 40 ' ' • • 3.4 4 ' 3 ' 3 4 WAKULLA 45 ' • • ' • ' 1700 lTDO 20 1 4.2 5 ' ' 3.5 3 4 WANDO 55 • • • ' ' ' 20 4.1 4,8 ' ' 3 4 ' WASDA DRAINED 130 ' ' ' • ' • • ' 45 ' ' ' • • 3 4 ' WATAUGA 90 ' ' • ' 85 ' ' 2400 ' ' • • 3.3 1 3.3 1' WEDOWEE 90 • • 600 ' 90 • • + • 3 3.5 2.5 3 3.5 3 4 WEDOWEEBOULDERY • ` • • ' ' ' ' ' ' 3 3.5 2.5 3 2 3 4 ' WEEKSVILLE DRAINED 15D ' • • ' ' ' ' • 55 3A 4 3 3.5 ' 3 4 WEHADK.EE DRAINED 75 ' ' • ' • ' ' ' 30 3.7 4.3 7.4 4 5.7 3 4 ' WEHADKEL• UNDRAINED • • ' • • • • • • • • ' S,1 WESTON ' ' 75 500 • 60 ' ' 3.8 1 4,5 3 1 3.5 ' 3 4 WHITE STORE 80 ' 60 650 ' 70 1800 1800 ' 2.4 1 2.8 3 1 3.5 3.6 3 4 ' WHrMSIDE 100• 120 • . • . . . . • . . • . 4 4 • + WICKIIAM 125 ' ' 800 • • 2800 1 2800 42 5.4 6.3 3.4 4 5.7 3 4 W[CKHAM FLOODED 120 ' 800 • 80 2800 2900 ' ' • 5,5 ' WILBANKS DRAINED 90 ' • • 40 ' • ' • 30 ' • 3 3.5 ' 3 4 NCSUINCCES Nutrient Management Manual - Reference Section 73 Grower: Summerlin, Lewis Copies to. -County Extension Director 2473 West Wards Bridge Rd. Warsaw, NC 28398 Soil Rollort Farm: 4/11/97 SERVING N.C. CITIZENS FOR OVER 50 YEARS Du lin Count Agronomist Comments: C -- 12, 3 mple No. Last crop ►vio Yr i1A I crop or Year . Lime IV rzus iTu mg cu zn is Mn See 01 Small Grains 1st Crop: Berm Hay/Pas,M 1.4T 180.220 0 160-180 0 0 0 0 12 2nd CrOD: Test Results Soil Class HM% W/V CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (1)Mn-AI (2) Zn-I Zn-AI Cu-1 S-1 SS-1 NO3-N NH-N Na MIN 0.6 1.38 3.0 50.0 1.5 5.3. 328 28 34.0 10.0 45 36 139 139 130 28 0.0 Sample No. Last Crop Mo Yr i1A I crop or Year Lime tV I-M MU Mg cu [n ti Mn See Note 02 Small Grains 1st Crop: Milet,Pearl .6T 140-180 0 40-60 0 0 0 0 3 2nd Crap: Test Results Soil Class HM% W/V CEC BS% Ac pH P-I K-1 Ca% Mg% Mn-1 Mn-Al (I)Mn-Al (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 Na-N Nl-b-N Na MIN 0.6 1.33 3.0 60.0 1.2 5.4 353 68 40.0 10.0 117 87 255 255 310 26 0.0 Samo a No. Last Cron IM0 Yr T A I Crop or Year Lime N a05 ItO Mo Cu Zn B Mn See Nate 03 Small Grains 1st Crop: Milet,Pearl 0 140-180 0 20-40 $ 0 0 0 3 2nd Croo: Test Results Soil Class NM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (7)Mn-Al (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 NCB-N NNr-N Na MIN 0.71 1.31 2.6 69.0 0.8 6.0 214 84 45.0 9.0 66 57 195 195 149 29 0.1 ,;. ff Careful Soil Sampling The Key to Reliable Soil Test Information J. V. Baird, Extension Soil Science Specialist (retired) Steven C. Hodges, Extension Soil Science Specialist J. Paul Lilly, Extension Soil Science Specialist J. P. Zublena, Associate State Program Leader NR/CRD, M. Ray Tucker, Agronomist, Agronomic Division, NCDA Published by North Carolina Cooperative Extension Service Publication Number: AG-439-30 (Replaces AG-472) Revised: May 1994 Last Electronic Revision: May 1995 (DAC) When you submit soil'samples for laboratory analysis, you need and expect reliable results. Because the test report is used in making decisions about liming and.. fertilization, its accuracy can affect your costs and yields. In other words, getting accurate results can make a difference in dollars and cents. The reliability of the soil test, however, can be no better than the sample you submit. For results you can depend on, it is vitally important that you take samples in a way that accurately represents the soil on your farm. This publication tells how to obtain representative soil samples and to submit them for analysis. Where to Take Samples You can obtain an aerial photograph of your farm from the county Agricultural Stabilization and Conservation Service office (ASCS). Outline your farm or field boundaries directly on the photo or make a Iarger and more detailed map using the photo as a guide. Then assign a permanent code to each field or management area. Coding the areas will enable you to keep records of the soil treatments applied and the crop yields obtained from each area. For your convenience in submitting soil samples, assign each area a code consisting of no more than three characters numbers-, letters, or both. Every soil sample you submit for testing should consist of about 15 to 20 cores taken at random locations throughout one field or area. A sample should include cores from no more than about 20 acres even if the soil appears to be uniform over a larger area. - Keep in mind that each sample should represent only one general soil type or condition. If the field you are sampling contains areas that are obviously different in slope, color, drainage, and texture and if those areas can be fertilized separately, submit a separate sample (consisting of 15 to 20 cores) for each area. (See Figure 1). Figure 1. Within each field, collect a separate sample for each area that has a different type of soil. When collecting samples, avoid small areas where the soil conditions are obviously different from those in the rest ofthe field for example, wet spots, old manure and urine spots, places where wood piles have been burned, severely eroded areas, old building sites, fence'rows, spoil banks, and burn -row areas. Also avoid the fertilizer bands in fields where row crops have been grown. Because samples taken from these locations would not be typical of the soil in the rest of the field, including them could produce misleading results. Areas within a field where different crops have been grown in the past should be sampled separately, even if you now plan to grow the same crop in the whole field. Areas that have been limed and fertilized differently from the rest of the field should also be sampled separately. Sampling Problem Areas In fields or areas where fertility problems appear to be the cause of abnormal crop growth, samples should be collected in a somewhat different way from samples used for routine testing. At the same time you collect topsoil samples, collect subsoil samples at a depth from 8 to 16 inches, but keep the two types of samples separate. Follow the guidelines for collecting a good, representative sample, taking cores at random locations throughout the problem area even though it may be relatively small. At the same time, collect a representative sample from normal areas of the same field. More detailed information on collecting samples from problem areas is given in form AD2, "Problem Area Soil Sample Information." Copies can be obtained from your county Extension Center, North Carolina Department of Agriculture regional agronomists, local agri-business's, or the North Carolina Department of Agriculture (NCDA), Agronomic Division, 4300 Reedy Creek Road, Raleigh, NC 27607-6465. When to Take Samples Collect samples three to six months before planting time. You will then have the test report in time to plan your liming and fertilization program before the busy planting season. If you submit samples immediately after harvest in the fall, you are likely to receive the results promptly because the laboratory work Ioad is lighter at that time than in the spring. If possible, try to collect your samples at the same time every year. Do not collect samples when the soil is too wet because it will be difficult to mix the cores. As a rule, if the soil is too wet to plow, it is too wet to sample. Sample the soil from perennial or sod -crop areas three to four months before establishing the crop or applying lime or fertilizer. How Often to Sample If your farm is in the coastal plain region, it is best to test the soil every two to three years. The sandy soils in that. region do not hold nutrients as long as soils in the other parts of the state and are more apt to become acid through the addition of nitrogen. The -nutrient levels in the silt and clay loam soils of the piedmont and mountain regions change less rapidly with lime and fertilizer applications. In these areas, soil testing once every four years is usually sufficient. A good plan is to sample one-third to one-half of your fields each year if your farm is in the coastal plains region and one-fourth of your fields each year if you are in the piedmont or mountain regions. How to Collect a Good Sample Tools. Collect your samples with stainless steel or chrome -plated sampling tools and plastic buckets to avoid contaminating the samples with traces of chemical elements (micronutrients) from the sampling tools. Avoid brass, .bronze, or galvanized tools. A suitable soil probe is shown in Figure 2. �-51 Figure 2. Use proper tools to collect the soil sample. Make sure that the buckets and sampling tools are clean and free of lime and fertilizer residues. Even a small amount of lime or fertilizer transferred from the sampling tools to the soil can seriously contaminate the sample and produce inaccurate results. Sampling Depth. For areas in which field crops are grown, collect samples to the same depth that the field is plowed (usually about 8 inches) because this is the zone in which lime and fertilizer have been incorporated (Figure 3). Figure 3. Sample to a depth of 8 inches in fields plowed for row crops, 4 inches where perennial pasture or turf crops are grown. For fields when perennial crops such as fescue, alfalfa, and turf are being maintained, samples taken to a depth of 4 inches will best represent the crop's lime and fertilizer needs. Where these perennial crops are to be established, however, sample to the regular plow depth. Submitting the Sample Soil samples are analyzed by the Agronomic Division of the NCDA. Each sample must be submitted in a standard soil sample box and accompanied by a completed copy of form AD-], "Soil Sample Information." The boxes and forms are available from your County Extension Center, NCDA regional agronomists, local agri-businesses, or the NCDA, Agronomic Division, 4300 Reedy Creek Road, Raleigh, NC 27607-6465. Submit your samples only in the standard boxes provided, as shown in Figure 4. Samples sent in bags or other containers will not be compatible with the processing system used in the laboratory. Do not put a plastic bag inside the sample box. Seal the shipping box if the soil samples are from a quarantined area. Figure 4. Thoroughly mix the soil sample and fill the standard NCDA sample box two- thirds full. The 15- to 20-core sample you have collected will most likely be more soil than the box will hold. Before filling the box, pulverize the cores and mix them thoroughly in the bucket. Then fill the sample box about two-thirds full with this mixture. Label the box with the code you have assigned to the area sample. Remember that the-idemification can consist of no more than three numbers, letters, or a combination of the two. Directions for filling out form AD -I, the soil information sheet, are printed on the back of the form. To get the most value from your soil test, take the time to fill in the blanks completely and be sure to list the crop or crops to be grown. Also check to make sure that the code you put on the form corresponds to the code on the sample box and the farm map. Mail the completed form with the sample box, keeping a copy for your future reference. If you need assistance in interpreting the soil test results or developing a soil treatment plan, consult your local agricultural advisors. Grower: WLS Productions Copies To:USDA-MRCS-Duplin 2473 West Wards Bridge Rd, Warsaw, NC 28398 ste A nalyszs e ort Farm: Wa : 6/10/97 Duplin County 250 121 42.0 19.9 6.30 018 031 M, m H M M M M M L North Carolina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY COLLEGE OF AGRICULTURE & LIFE SCIENCES mk�ftilFacfa Table of Contents Why Waste Analysis? Waste Analysis Services Sampling Procedures Liquid Wastes Solid Wastes Understanding the Waste Analysis Report Monitoring and Record Keeping Waste Analysis J. P. Zublena, Associate State Program Leader ANR/CRD, North Carolina Cooperative Extension Service, NCSU C. Ray Campbell, Section Chief; Plant/Waste/Solution Advisory, Agronomic Division, NCDA Agricultural, industrial, municipal, and yard wastes can be valuable to farmers provided they are properly managed. Waste analysis is an important key to proper management. By determining the amount of nutrients and potentially harmed! elements in the waste, and by determining the pro(luct's liming characteristics, growers and other potential users of these materials can make informed decisions about their application. From both an economic and an environmental standpoint, this information benefits all North Carolinians. Publication Number. AG-439-19 Last Electronic Revision: July 1996 (DAQ This fact sheet will clarify the importance of waste analysis and describe the procedures for taking reliable samples and submitting them to the Waste Advisory Section at the Agronomic Division of the North Carolina Dep-Ptinent of Agriculture (NCDA). Why Waste Analysis? Waste products must be used or disposed of with environmentally sound management practices in order to prevent damage to our natural resources. Farms' food -processing plants, textile manufacturers, pharmaceutical companies, wood and paper producers, and municipalities all generate a variety of waste products --the disposal of which must be managed somewhat differently depending upon the source and the intended use. Most waste must undergo soine form of processing before it can be applied to the land. As landfill space becomes increasingly limited, waste producers are being forced to seek alternative disposal sites or potential recycling opportunities. Land application is one of the safest and most common alternatives provided that best management practices (BMPs) are followed. Waste products are generally applied to the land because they contain nutrients or liming materials beneficial to plant growth. Waste analysis is the most accurate and efficient way to measure the nutrient or lime value of different waste products. Because the amount of these beneficial components can vary among waste products, laboratory analysis lets the producer know the proper amount of the waste material to apply to meet the specific plant needs for each site. When management decisions are made without waste -analysis information, even wellintentioned users can reduce plant growth and yields or endanger the environment. __.Composting can reduce volume, improve uniformity, and sometimes alter the nutrient availability of waste products. Because of this? samples from the final material that will be applied must be analyzed. Table 1. Variations in poultry and swine manure nutrient levels. MinimurnilMaximumil Average Poultry, broiler house pounds per ton Nitrogen]® 137 72 Phosphate Potash 21 12 146 78 78 46 Swine, liquid lagoon pounds per 1,000 gallons. Nitrogenil 211 345 136 Phosphate 1 197 53 Powshil 51 3691 133 Nutrient concentrations vary in most organic waste products. Table 1, for example, depicttsthe wide range in nutrients from animal wastes analyzed by the NCDA Agronomic Division. Note that the maximum and minimum values for nitrogen, phosphate, and potash differ by more than 100-fold. These numbers should send a clear message to waste users and environmental policymakers: average nutrient estimates are not adequate guides for the safe and efficient use of waste materials. Waste users who fail to test each waste material are faced with a number of questions they simply cannot answer. Are they supplying plants with adequate nutrients? Are they building up excess nutrients that may ultimately move to streams or groundwater? Are they changing the soil pH to levels that will not support plant production? Are they applying heavy metals at levels that may be toxic to plants and permanently alter soil productivity? Because environmental damage and losses in plant yield and quality often happen before visible plant symptoms, growers and other users should always have their wastes analyzed by a competent laboratory and their application rates determined by a knowledgeable agronomist. Table of Contents? Waste Analysis Services The Waste Advisory Section of the NCDA Agronomic Division analyzes wastes, interprets analytical results, and provides management recommendations for citizens of North Carolina. The fee is $4.00 per sample. Private laboratories also offer some of these services and their fees vary. A good analytical service should always determine the concentrations of essential plant nutrients, including nitrogen (N), phosphorus (P), potassium (K), calcium (Ca), magnesium (Mg), sulfur (S), iron (Fe), manganese (Mn), zinc (Zn), copper (Cu), and boron (B). Analyses of certain municipal and industrial wastes should also include tests for heavy metals like nickel (Ni), cadmium (Cd), and lead (Pb), as well as elements such as sodium (Na) and chlorine (Cal. The neutralizing value (calcium carbonate equivalent, CCE) of lime -stabilized products or materials suspected of having liming characteristics should also be rle.te—rmined Table of Contents? Sampling Procedures. Proper sampling is the key to reliable waste analysis. Although laboratory procedures are extremely accurate, they have little value if the samples fail to represent the waste product. The importance of careful sampling becomes clear when one recognizes that laboratory determinations are made on a portion of the sample submitted thaws as little as 0.02 pounds (1 gram) for solid materials or less than a tablespoon (10 milliliters) for liquid materials. Waste samples submitted to a laboratory should represent the average composition of the material that will be applied to the field Reliable samples typically consist of material collected from a number of locations. Precise sampling methods vary according to the type of waste. Ideally, growers should not base application rates on laboratory test results from previous years because nutrient concentrations can change significantly, particularly when the waste has been exposed to the environment. For example, nutrient levels in an anaerobic lagoon can be influenced by rainfall. Stockpiled litter or other wastes may also change significantly if Ieft unprotected. Municipal and industrial wastes also vary as production demands alter inputs and processing. Table of Contents? Liquid Wastes Liquid waste samples submitted for analysis should meet the following requirements. • Place sample in a sealed plastic container with about a one -quart volume. Glass is not suitable because it is breakable and may contain c.nntaminants. • Leave one inch of air space in the plastic container to allow for expansion caused by the release of gas from the waste material. • Refrigerate samples that cannot be shipped on the day they are collected; this will minimize chemical reactions and pressure buildup from gases. Ideally, some liquid wastes should be sampled after they are thoroughly mixed. Because this is sometimes impractical, samples can also be taken in accordance with the suggestions that follow. Figure 1. Liquid waste sampling device. .46 ''�'S:.}:. �'r yes, �R .� � .. 3.: rr'7��'• s''••��' ``�+,' � ,t• ,�'f�r _may � S rY."7"--sr, .("7.�:, -ls: .`Jal9' 4� -� 5' ! '� s, r} -.-�" - rye ,� _ � -,'4� 6•• r ! • �'S- i ?�,t •.�'"• � Yam. . ' ,�r 1 :s-..-s. r..,w.w rNr��r.�weas s-�mammuwr--.. •• ."• {�• .. � s Figure 2. Slurry sampling device. 43 �IQ8E�1} t Y ki fA4'wF� . i'� � dE-f .�-i JE - L� . - E K7F \ ram' _ . J •., .1 3 s f� t � 4i. - .. �1`?3�J'� 4':.`.•-i .y,sr_ yy.... .5 :�":/_:_yam. ,T.�.'"Ya .. r,� Figure 3. Solid waste sampling device. LAGOON LIQUID: Premixing the surface liquid in the lagoon is not needed, provided it is the only component that is being pumped. Growers with two -stage systems should draw samples from the lagoon they intend to pump. Samples should be collected using a plastic container similar to the one shown in Figure 1. One pint of material should be taken from at least eight sites around the lagoon and then mixed in a plastic container. Waste should be collected at least six feet from the edge of the lagoon at a depth of about a foot. Shallower samples from anaerobic lagoons may be less representative than deep samples because oxygen transfer near the surface sometimes alters the ehemistry of the solution. Floating debris and scum should be avoided. One quart of mixed material should be sent to the laboratory. Galvanized containers should never be used for collection, mixing, or storage due to the risk of contamination from metals like zinc in the container. LIQUID SLURRY: Waste materials applied as a slurry from a pit or storage basin should be mixed prior to sampling. Waste should be collected from approximately eight areas around the p�11 & basin and mixed thoroughly in a plastic container. Figure 2 shows a useful collecting device. An 8- to 10-foot section of 0.5- to 0.75-inch plastic pipe can also be used: the pipe should be extended into the pit, and the thumb pressed over the end to form an air lock; the pipe is then removed from the waste, and the air lock is released to deposit the waste in a container. For analysis, the laboratory requires one quart of material in a plastic container. The sample should not be rinsed into the container because doing so dilutes the mixture and distorts nutrient evaluations. However, if water is typically added to the waste prior to land application, a proportionate quantity of water should be added to the sample. Table of Contents? Solid Wastes Solid waste samples should represent the average moisture content of the waste. A one -quart sample is required for analysis. Samples should be taken from approximately eight different areas in the waste, placed in a plastic container, and thoroughly mixed. Approximately one quart of the mixed sample should be placed in a plastic bag, sealed, and shipped directly to the laboratory. Samples stored for more than two days should be refrigerated. Figure 3 shows a device for sampling solid waste. POULTRY IN-HOUSE MANURE SAMPLING: Nutrient concentration varies widely in poultry litter both from house to house and within each house. If waste.is-to-be applied_by house, each one should be sampled separately. Waste samples should be collected from b to 12 locations in the house. Each sample should extend from the top to the bottom of the accumulated waste. Samples taken around waterers, feeders, and brooders should be proportionate to the space these areas occupy in the house. The collected material should be combined in a plastic container and mixed thoroughly. The onequart laboratory sample should be taken from this mixture. POULTRY BELOW -HOUSE MANURE SAMPLING: In a highrise system, manure is deposited below the poultry house. If the system is properly managed, the manure should be fairly uniform in moisture and appearance. Approximately eight samples should be collected throughout the storage area. If manure in certain areas differs in appearance, take samples proportionate to the size and number of these areas. For example, if 10 percent of the manure differs from the bulk pile, then 10 percent of the total sample should be taken from this area. The collected material should be combined in a plastic container and mixed thoroughly. The one -quart laboratory sample should be taken from this mixture, placed in a plastic bag, sealed, and shipped to the laboratory for analysis. If the sample can not be shipped within one day of sampling, it should be refrigerated. STOCKPILED LITTER: Ideally, stockpiled waste should be stored under cover on an impervious surface. The weathered exterior of uncovered waste may not accurately represent the majority of the material. Rainfall generally moves water-soluble nutrients down into the pile. If an unprotected stockpile is used over an extended period, it should be sampled before each application. Stockpiled waste should be sampled at a depth of at least 18 inches at six or more locations_ The collected material should be combined in a plastic container and mixed thoroughly. The one -quart laboratory sample should be taken from this mixture, placed in a plastic bag, sealed, and shipped to the laboratory for analysis. If the sample cannot be shipped within two days of sampling, it should be refrigerated. SURFACE -SCRAPED WASTE: Surface -scraped and piled materials should be treated like stockpiled waste. Follow the same procedures for taking samples. Ideally, surface -scraped materials should be protected from the weather unless they are used immediately. COMPOSTED WASTE: Ideally, composted waste should be stored under cover on an impervious surface. Although nutrients are somewhat stabilized in these materials, some nutrients can leach out during rains. When composted waste is left unprotected, samples should be submitted to the laboratory each time the material is applied. Sampling procedures the same as those described for stockpiled waste. Table of Contents? Understanding the Waste Analysis Report Samples submitted to the NCDA Agronomic Division will be analyzed and the sender will receive a report that lists the concentration of each plant nutrient and several potentially harmful elements. Specific concentrations of nutrients and other elements are reported on a dry -weight basis for solid wastes; results for liquid wastes are reported on a volume basis. The most useful information is nutrients available for the first crop. These levels are predicted on an as -is or wet basis. Nutrient availability is predicted by estimating the nutrient release rate from the waste and a nutrient loss for a specific application method. Nutrients listed in the report as "availab]e for the first crop" should be used in determining the actual application rate to meet a specific plant nutrient requirement. For the availability prediction to be reliable' growers must have properly identified the type of waste and the application method on the information sheet submitted to the laboratory_ For waste materials suspected of containing liming materials, such as stack dust or lime -stabilized waste, a calcium -carbonate equivalent (CCE) determination should be requested. These materials are reported on a dryweight basis for solid and semi -solid materials and on a volume basis for liquids. The CCE can be used to compare waste materials to agricultural lime for effectiveness in neutralizing soil acidity. The agricultural lime equivalent (ALE) is also calculated on a wet basis. This indicates the amount of the waste product that must be applied to have the same liming potential as one from agricultural lime with 90%, CCE. Table of Contents? Monitoring and Record Keeping Growers who use waste materials as fertilizer or a source of lime should maintain records of the analytical results, application rates, and soil tests for each application site. Growers are also advised to take plant samples to evaluate their nutrient management program, identify corrective actions for current crops, and plan improvements for future crops. Owners of waste application sites may also wish to sample surface and groundwater supplies once a year to confirm that nutrient -management programs are not adversely affecting the environment. Where waste products have been applied regularly for a number of years, growers should also monitor the buildup of metals that can affect long-term soil productivity, particularly zinc and copper. For municipal and industrial waste sites, nickel, cadmium, lead, and sodium should also be monitored I NATURAL RESOURCES CONSERVATION SERVICE CONSERVATION PRACTICE- STANDARD Nutrient Management (Acre) Code 590 DEFINITION Managing the amount, form, placement, and timing of applications of nutrient fertilizer. PLWOSE To supply plant nutrients in amounts dictated by soil test, or tissue analysis, or accepted recommendations based on realistic yield expectations or plant performance for an intended use To minimize excessive nutrient application while meeting a plant's performance based requirement for a particular nutrient To minimize nutrient loss to surface and ground water. CONDITIONS W=RE PRACTICE APPLIES On lands where nutrients are applied. This standard applies to management of nutrients associated with organic waste, commercial fertilizer, legume crops, and crop residues. CRITERIA - Fertilizer source, time, and method of application shall be planned to conform to seasonal variation in plant uptake needs and soil profile properties to optimize economic return and minimize nutrient loss by Icaching or surface transport. Nitrogen or phosphorous are the most critical nutrients in planning for water quality. 2. Soil pH affects the availability of nutrients. Use soil tests to adjust soil pH to the level best suited for the crops being grown. University crop production guides and the North Carolina Agricultural Chemicals 590-1 Manual can also be consulted to Find this value. Soil shall be tested every ttivo years. As deficiency of any of the 16 essential elements will limit uptake and utilization of other more environmentally active nutrients. Soil testing identifies these yield limiting deficiencies as well as idcntifping imbalances, excesses and levels potentially toxic to plants. -4. Zinc anO Copper levels in the soils shall be monitor ed and alternative crop sites shall be used -when these metals approach excess levels. Refer to Table 2 in Standard 633 for threshold levels of these nutrients. 5. All sources and forms of plant nutrients including carryover from legumes and animal waste being made available for plant growth and production shall be considered in developing a nutrient management plan. 6. All animal waste products shall be analyzed by the agronomic division of North Carolina Department of Agriculture (NCDA) or other acceptable laboratories and the recommendations used to develop and implement a nutrient management program. Waste shall be tested within 60 days of utilization. Unless otherwise required nitrogen shall be the rate -determining nutrient. 7. Establish a Realistic Yield Expectation. (R..Y.E.) for any crop to be fertilized. This is accomplished by determining the mean of the best three yields of the last five consecutive crop harvests. If this information is not available, RY.E. can be established from specially developed soil interpretation records for Nutrient Conservation practice standards are reviewed periodically and updated if needed. To obtain the cuiTcnt version of this standard, contact the Natural Resaurecs Conservation .5crvicc. 590-2 management planning, Fann Service Agency records, university trials, or inference from crop performance on soil with eery similar physical and chemical features. 8. Application rates for nitrogen shall not exceed the amount determined by the R.Y.E. concept. Application rates for all other nutrients shall not exceed the amount recommended in a soil test report or any approved source of this information for any nutrient targeted as a planning pnonty. There are situations where a soil test report would not make a recommendation (based on economic return, i.e., a soil test index of 51), but an environmental problem would not result until the index reached 200. Where animal waste is involved, this situation may be common. Even where additional response is not expected, it should be feasible to add amounts which will be removed in the harvested crop without significant degradation of the environment. North Carolina. 111csc examples provide [he guidelines for assessing nitratc (NO3) leaching nsk and recommended management programs. Use Section I-B of the Technical Guide, leaching index maps, along with soils information for the field, to identify the potential for nitrogen loss. a. The rate of nitrification in North Carolipa soils is extremely rapid, the leaching of NFH4 is likely, the a vailability of anhydrous is on the decline, and the cost of pure nitrate sources very high. Where high leaching rates exist, and where appropriate for the crop in question, nitrogen use efficiency and environmental safety can be enhanced by using split applications. b. On soils of intermediate leaching potential, split and side dress nitrogen applications are highly recommended for best efficiency. For soils with a leaching index (LI) of 2 or less, there is little concern for nitrate leaching losses. 9. Choose a fertilization rate within recommended ranges that considers local d. Erosion control and water management water quality needs. practices sha]I he included to minimize soil loss transport and nmoff which rnay 10. All nitrogen rates for hay production are for carry attached and dissolved nutrients to surfaca waters. This is of particular pure grass stands. Reduce all hay crop importance where soils contain high nitrogen rates by 25 percent when grazing. levels of phosphorous. Incorporating For each ton of hay harvested from a nutrients into the soil generally reduces pasture system the nitrogen application rate the chance of loss in runoff in the may be returned to the R.Y.E, application dissolved form. rate for hay. 11. Important -considerations for nutrient application include amount, source, placement, and timing. Plant nutrients may be applied as broadcast, starter, surface band or injected band applications. Any one method may have its advantages under a given set of plant nutrient demands, soil characteristics, and fertilizer source. 12. Section I-B of the Technical Guide, leaching index maps, demonstrates the comparative leaching potential of soils of 13. Nutrients.for a.spring-planted crop shall not be applied in fall or winter. Nutrients shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 14. Equipment shall be calibrated to apply recommended rates on the field. Special precautions must be taken to avoid well contamination when using fertigation. 590-3 -nic crops shown in Table I are the typical recommended crops for waste utilization but is not an inclusive list. Waste may be applied to other crops based on the nitrogen recommendation for R.Y.E. as shown in NC Cooperative Extension Service Crop Production Guides, the NRCS Agriculture Waste Management Field Guide or the NC Agriculture Chemicals Manual. Table 1. Nitroven (N) Fertilization Rates by Croft Yield �A. range is shown for N fertilization rates because N uptake is dependent on the available water holding capacity (AWI-IQ of the soil. AWHC is primarily determined by the soil's texture, percent oreanic matter and rooting depth. Make your selection from the chart based upon the soil's texture, inherent ability to produce, the occurrence of necessary conservation practices to protect the resource base, and the landuser's historical crop production. Cron i\'itrogen Recommendation Wheat' I.7 - 2.4 lbs. N/bu. Barley' 1.4 - 1.6 lbs. N/bu. Oats' 1.0 - 1-3 lbs. N/bu. Rye' 1.7 - 2.4 lbs. N/bu. Triticale' 1.4 - 1.6 lbs. 1\1/bu. Corn -grain 1.0 - 1.25 lbs. N/bu. Corn -silage 10 - 12 lbs. NI/ton Sorghum -grain 2.0 - 2.5 lbs: N,ctivt- Soybeans' 3.5 - 4 lbs. N/bu- Cotton' 0.06 - 0-12 lb. N/1b. lint Tobacco -Burley - See current year Burley Tobacco Information Guide available from North Carolina Cooperative Extension Service. Tobacco - Flue -cured - See current year Tobacco Information Guide available from the North Carolina Cooperative Extension Service. Sorghum-Sudangrass 45 - 55 lbs. N/ton hay Sudan grass 45 - 55 lbs. N/ton hay Pearl Millet 45 - 55 lbs. N/ton hay Bermudagrass (all areas of state)' 40 - 50 lbs. N/ton hay Tail fescue- 40 - 50 lbs. N/ton hay Orchardgrass 40 - 501bs. N/ton hay Timothy 40 - 50 lbs. N/ton hay Crabgrass 40 — 50 lbs. N/ton hay Eastern Gamagrass 40 —50 lbs. N/ton-hay Rescuegrass. - _ 40 — 50 lbs. N/ton hay Small grain 50 - 60 lbs. N/ton hay Switchgrass' See footnote' Pine Trees 40 - 60 lbs. ac/yr Hardwood Trees 70-100 lbs. ac/yr NOTE: Reduce all hay crop nitrogen rates by 25 percent when grazing. For each ton of hay harvested from a pasture system the nitrogen application may be returned to the RYE (N) application rate for hay. I When waste is to be applied to soybeans, it should be accomplished at preplant or planting. The crops entire nitrogen needs should be met with this application 2 N rates in excess of 120 pounds per acre arc seldom justified far wheat, barley, oat, rye, triticale, and cotton. Do not apply more than 100 pounds of N when overseeding small grain or Ryegrass into Bermudagrass. 3 The total Nitrogen application shall not exceed 120 Ibs. Per acre per year. NRCS. NC CONSIDERATIONS This practice can reduce the likelihood that applied nutrients would pollute surface or ground water by limiting the amount applied to only that needed. Evaluate the vulnerability of environmentally sensitive areas and waters that have been stressed by the presence of an over abundance of plant nutrients. Good tilth enhances water infiltration, thus reducing nutrient removal through soil erosion. Also adequate soil .water is necessary for efficient nutrient use. Conservation practices that manage plant residues should be considered, i.e.: Residue Management, No -till (329) Residue Management, Scasonal '(344) Cover and Green Manure Crop (340) Critical Area Planting (342) Striperopping (585 and 586) Cover crops can be used as scavengers to take up excess plant nutrients applied in the previous season to prevent their movement out of the root zone. Very little of the scavenged nutrients are available to the following crop, (usually <15% of the N taken up). They should be harvested for maximum benefit. Organic .wastes can provide an important source of nutrients. State and local regulations,'the NRCS Agriculture Waste Management field Handbook, North Carolina Cooperative Extension Service (NCCES) Crop Production Guides; North Carolina State University (NCSU) Agricultural Chemical Manual, soil test and waste analysis reports will provide guidance concerning waste utilization. 5. Sources of plant nutrients may include residual amounts in the soil, crop residues including legumes, waste products, and commercial fertilizer- Commercial 590-a fertilizers are those products with a guaranteed analysis under North Carolina law. & Forage plants being used for nitrogen uptake should be selected based on their adaptation to the soil. Plants not adapted to a site will have a short life and maintaining a vigorous stand will be difficult. Plant tissue samples should he taken to evaluate nutrient status and to support the need for additional nutrient applications. Excessive concentrations of one or more nutrients may induce deficiencies. Soil plLshould be maintained in the optimum range for each crop to improve availability of soil and applied nutrients and to minimize the release of potentially toxic elements. 9. C Factors from RUSLE can be more effective in controlling Avater runoff than LS and P Factors. C Factors effect root distribution, soil temperature and a host of other vaziables. Numerically low C Factors buffer yields from climatic variations most likely by improving moisture status in the soil. The same C Factors can increase the likelihood of leaching losses. Consider the environmental impact from increased leaching. 10. Consider waste storage and treatment needs to meet application timing as well as land area requirements for proper waste utilization. 11. Water table management through controlled drainage reduces the movement of nutrients by reducing total outflow from a managed area and it also promotes denitrification. NRCS, NC "f" r- p noA 590-5 12, Riparian buffers are very effective in trapping subsurface nitrate entering a stream and even sediment, but much less effective in trapping runoff of soluble phosphorus. Filter strips and grassed waterways have little N retention capacity. Grassed waterways do little to reduce nutrients and sediments lost from fields. Based on the most likely pollutant sources for a site, consider specific practices which are most likely to reduce offsite movement of those pollutants. 13. Loss of nitrogen from the soil is dependent upon climate, soil, and fertilizer application program. Normally, with adequate soil moisture, nitrogen loss potential can be reduced by applying nitrogen fertilizer close to the time of greatest crop demand. Split applications may be needed to accomplish this. Ammonium forms are taken up by plants in significant amounts as nitrate within days after application for most crops. PLAINS AND SPECMCATIO`'S 1. Establish realistic yield goals based on soil map.dnits and the Soil Interpretation Records; or historical yield data, or compute by crop and soil combination the mean yield of the three highest yields of the last five consecutive crops. rM l� Develop a nutrient management plan for the crops to be grown_ Account for the residual amount of nutrients in the soil and crop residue, including legumes add estimated nutrients from anticipated organic waste applications, and then determine the amount of fertilizer needed to meet the nutrient needs of the proposed crop and target yield. Specify the crop, crop rotation, and kind, source, application time and amount of plant nutrients that will be used to meet the crop fertility needs. Identify the priority nutrient or nutrients. If non-farm'organic waste is to be used, it shall be analyzed for content and applied as prescribed 5y federal, state, or local regulations. Appropriate documentation of amounts applied should be maintained. Frequency of soil test, waste analysis, and plant tissue test shall be specified and conform with this standard. Credit for nitrogen contributions from legume crops in rotation shall be consistent with land grant university recommendations. Use the "Leaching Index for Soluble Nutrients" procedure or other detailed guidelines from land grant universities to evaluate groundwater pollution potential in conjunction with the water budget f9r the location. - All specifications will be consistent with state and local regulations. 8. A nutrient budget will be developed that show; sources (soil residual, crop residues, organic waste, chemical fertilizer, and legume crops) and required amount(s) of nutrient(s) for the crop to be grown. Use the Nutrient Budget Worksheet (Exhibit 590-1 & 2) to document recommendations. Indicate the priority planning nutrient(s) on the worksheet. The worksheet shall show the form of fertilizer to be used and the application rates and method shall be specified. 9. Nutrient application rates other than nitrogen on agricultural land shall be based on soil test and waste analysis, consistent with the NCDA or NCSU recommendations. 10. Nitrogen rates should be based on realistic crop yield expectations and shall consider all sources of nutrients that may be availably as outlined in the attached nutrient budget worksheet. 11. The following items should be included. Those items marked with an asterisk shall be recorded as minimum documentation requirements. a. Location MRCS. NC * b. Extent in acres * c. Nutrient budget sheet * d. Source of nutrients * e. Nutrient timing and placement * f. Soil erosion control g. Equipment operation and maintenance h. Safety " i. Deceiving water body (DENIR- DWQ Stream Classification Index Number or other identifying nomenclature). j. When animal waste is utilized as a nutrient source adhere to plans and specifications in Standard 633. OPERATION AND MASNTENANCE Special precautions must be taken to avoid well contamination when using fer-ligation. 2. Equipment should be cleaned after nutrient application. Waste water resulting from flushing application equipment should be kept away from wells, streams, ponds, lakes, or other water bodies and out of high runoff areas. Follow all state and local regulations concerning storage of materials and disposal of product containers: 3. Avoid unnecessary exposure to hazardous. chemical fertilizer and organic wastes. 590-6 Protective clothing, including goggles, a respirator, gloves and footwear should be worn when handling potentially dangerous nlaterlals. 4. Dispose of product containers in accordance with local and/or state regulations. Follow all local, state, and federal regulations regarding the transport of fertilizers. in case of an accidental fertilizer spill, call 91 1- The dispatcher will notify the County Emergency Manzgenient Coordinator who will notify the State Emergency Management Coordinator, 5. Refer to Standard 633 for operation and maintenance of an approved animal waste utilization plan. REFERENCES Soil Facts, Nutrient Content of Fertilizers and Organic Materials. The North Carolina Cooperative Extension Service, 6/91. Soil Facts, Nutrient Removal by Crops in North Carolina, The North Carolina Cooperative Extension Service, 3/91. NRCS. NC Field number: Prepared by: Dominant soil tvpe: Soil Loss Tolerance: Previous crop: Planned crop: NUTRIENT BUDGET WORKSHEET Tract „: Acres: Countv: Soil Loss: Leaching potential: Yield: Realistic vieid goal: Exhibit i90- 1 _ Crop Needs Circle Priority Nutrient(s) N i P205 K20 Y (P-1 x 4.896 = Ibs P,O,) (K-I x 4.176 = lbs K?O) Soil test levels in lbs per acre Nutrients required for yield goal/ac I. Soil Test Recommendations from NCDA report or A 2. Recommendation from NCSU Crop Production Guide or NC Agr. Chemical Manual B Nutrient Credits Legume credit -" n/a n/a C Animal and organic waste's' Rate Type D Total Credits -_ E Nutrient Balance Nutrient needs (or surplus) for crop yield F=AorB —E F. Animal Waste Animal waste -nutrient content (kind)1' Ibs per ton or lbs per 1000 gal (Method of Application) MRCS, NC . ­11 Exhibit 590.2 Additional Documentation DuringPlannin Source of additional nutrients needed Time of nutrient application Water Quality Classifying Organization Water Quality Classification NOTES Refer to Waste Utilization Standard (633) or Section X in North Carolina Agricultural Chemical Manual for livestock manure production rates and nutrient contcut for broadcasted or incorporated. If a\,ailable, use waste analysis report from NCDA. '+'hen the LI is medium or high you should consider alternatives that will reduce the potential for leaching of soluble nutrients, consider timing of fertilizer application, split applications, and alternative crops that require less nutrients. -" Leaching Potential (High, Medium, Low) - Can be found in Section I-B of the Field Office Technical Guide. v Type of Waste - Broiler litter, Hog Lagoon, Dairy Slurry, etc. '-' Not all nutrients from previously applied animal wastes are used each growing season. For a great part mineralization rates depend on soil properties and climate. Remaining nutrients from prior applications of animal wastes can be determined from chapter 11, table 11-6 in the Natural Resources Conservation Service's Agricultural Waste Management Field Manual. Nitrogen from legume cover crops such as hairy vetch or legume crops such as soybeans or peanuts grown the previous year. Make a choice from the range offered considering the vigor or the legume crop, elapsed time from harvest or burudown, and the leaching potential of the residual nitrogen based on the season and soil characteristics. Cover Cro s Hairy Vetch 80-100 Ibs/acre Crimson Clover 60-75 lbs/acre Previous Year's Crop a�vyv�.....,� 1J-JV IUJ/t1C.1C Peanuts 20-40 Ibs/acre Clover or Alfalfa Sod 80-100 lbs/acre NRCS, NC rr n.rr i nno rjun., ..r ncs UI•( i% ::•C Deperilr ew OI C!O}` �� :[•: jyi,d c,r: ni>-.",1- i'rJ n ca GVq-r.u:1 - :r."t,r.rr! C .Hogg pl AgrlCUllui C, an,1 I.rfu C�.rolrC iA Campus Box 1620 JjC ?7G9S 'ri)p B19 S152e47 919.515 7959 (1a)(( AA, emorandum TO: Nof-th Carolina Ceoified Technical Specialist= Ff,OM: NC State University Forage Production Workaroup DATE: July 13, 1998 SUBJECT: Crop Management Practices for Select Forages Used in Waste Management The foiJ.ovving is a tour -page summary of suggestions for managernent practices for some forage crops that can be used in -waste managernerlt plans. These suggestions are a result of discussions within the NC: State University Forage Production NVorkgroup, a group comprised of-1\-C State faculty and MRCS agency personnel with expertise with the crops. There are limited documented research responses of sorrmc of th,rse practices on the many soils and environments where these crops are currently being grown. The Forage Production Workgroup has taken the available data and used the combined experiences and realistic estimates of key people to come up with suggestions that will allow farmers to incorporate these crops and practices into waste management plans. As data become available to substantiate or refute_;these suggestions, the Forage Production Workgroup will make appropriate changes:' Bermuda Overseeded With Cereal Rye and Annual Ryegrass CurrentlNr two types of "ryegrass" are being used for winter overseeding in fields Used for animal waste 'management. Cereal Ky is a winter annual smallgrain that looks similar to wheat, barley and oats. Annual ryegrass is a winter annual grass that looks much like tall fescue. Both of these grasses, when growing duruig th,e winter on Bermuda sod, can have significant impact on subsequent bermuda yields. In effect, the total yields from an acre growing the combination of bermuda with these winter annuals will usually yield between 1-2 tons more per acre than bermuda growing alone for the year. Therefore, the total amount of PAN /acre for the year is about 100 lbs more than for-bermuda alone. Although cereal rye and annual ryegrass are suitable crops for overseeding, the management of the crops are different and thus practices implemented are dependent on the crop selected. - "I) [7cphnr�rcn[ crC. [t 5ri�ttc c Of llm Lfni••nr�4y � '=:xV, ..6^.�-�� C alae...: of AL'--uhm4 4nej I.r[n Sclonca, campus Hoe aG rlhi6iin. NC _ -c95 ii:'0 919 51.5.2647 91v ti•ti 79.' , !Cc! The. CCfCdJ r}'C should vlilwt 1 bN t_)c[obfur iS to prl' 'idc i-.._ ixs[ 1C.kWl. The most con��stent .rartds are obmined 11-0 1 CiFIH1112 r)rc inro Slug!- 0C" 1112'r ir'c1:�.s tall) berntrldaLlfaz�: sold. 11 etrillim-, is not p_)ssib;:. tt-:e u:cds [rla he �t �� firm c;�' o r[ srlc:-1 b,:1?nuda sod followed Iv. a ii�)�:: cultivation with a dis: ;}r till�vrc implement. T hl-st1L:ji:;<, :,,tr. li:?r broadcast plantirt; :f st:c.51s shoutbn ld txe 1.5 e Lhe rite for dritlecl seeds. The first ;lpplication of animal ;A asLe is to be applied to Lile hirrnudj prior to Au4usr 31 =\n application of 50 Ibs/acre of P13m Available N (PAN) may bC applied hetween Sept`mber 1.5 and October 30. An adc�,`[iarO 50 lbs/acre of PAN me; be applied in February -March. 11 rye crottlh•is IlarvestM on ,irne artd does not sibnificant1v sUde the bermuda, RAN rates lcor the subseouertr bermuda croo are b3scd on reaJ.istic yie.lds of bermuda. A harvest is required prior (co)heading or n.pri] 7, �+ Itch ever comes first. Tl>;s i; r[crt'5sznr to minimize[ -se poLentid] ibr shading bermuda and reducing its yields. The PAN rate for grazed systems with bermuda ovcrseeded with cereal rye must be reduced in accordance with MRCS T echrucal Standard ##590. Aooual Ryegrass Annual ryegrass should be planted by October 15 to provide the best opportunity to get winter erflurth. The most consistent stands are obtained from drilling ryegrass into short (less than 3 inches tall) bermudagrass sod. If drilling is not possible, the seeds may be broadcast on shoe" bermuda sod followed by a light cultivation with a disc or tillage implement. The seeding rate for broadcast planting of seeds - should be I.5 times the rate for drilled seeds. The last application of animal waste. is to be applied to the bermuda prior to August 31. An application of 50 ibs/acrt of (PAN) may be applied between Seprember 15 and October 30_ An additional 50 lbs/a:crle of PAN may be applied in February -March If additional PAN' is applied to the ryegrass in April -May, the PAN rate for the bermuda must be reduced by a corresponding amount. This is necessary because ryegrass growth during April -May wi11 reduce .bermuda yields and shorten the time bermuda can fully utilize the N. A harvest is required by heading or April 7, which ever comes 'first to prevent shading of emerging bermuda during April -May period. To favor the production of the bermuda, additional harvests of ryegrass will be required when the ryegrass canopy reaches 12 to 15 inches height. The PAN rate for grazed systems with bermuda overseMed with annual ryegrass must be reduced in accordance with NRCS Technical Standard #590. Cvllegr, Of Camp," Aor 762C n etwgo, NC �,7hSS 9195152f,4/ 91ti.515 7959 il;L..r t.I!]3'icu i!il. .iVa;J,aLife or, ihc'..;]hcvr!, of Canl3krass to %:ai '!]ti Ii 6. of N an( 1 soli I3] NrOnh C,,rollnii However in-1-:l lUnhE'r d3[3 is Collectcil, :'!t` (ivllett"kn� gUkdN.l]nC� Iv, used. i 'On .sa;:-, icxtt:jed Soils thst ��:-ll train I)I e):cess3,'�:lti ;'I' ii:..inCLi, kan]aLra� .N- cld imllar in hybrid bzrmud_;_,r:cs- uk sinular 1),AN rHix-,,;. 2-. On Ecxtured soils that L,:_ a ;. to poork drairiCd, 4an]agrass rrtati' NJ"—` :I FrlCs I110I-C than IIyb! id he-! rf I U 0 6 Gamagras_ esu4blisho.s 'slow'1N, anrwill not usua11%, produce much herl estable forage dunnr the e.siabllslu,] nt vciu It is bask : a]li•w the growth duruik, the .scedlin�t year to aeeunjullic for most c,:, a l.season; it ii is to t--e harvested, it should be dent: after hill seedhead forntatio,: on a n_La.jority of [he plants. Therefore, PAN lbr the seed ir:L, year should be modit-icd :iCCordintl>'. Ovl rseedIng gama- -.s with winter annua]s is not c arrernly advised because the harvestint, or rra7ing managemenk of the winter a3utUal crops du: -in, l tbruery-Aprii would i;: detrimental to the survival of ga:nagrass. Gamagrass should riot normally be harvested or hazed below 6-$ inches stubble. Application rates are to be based on the realistic N rates that address the N needs per ton of hay, a realistic yield and an appropriate application window. When harvested as hay in the 24- 36 inch stage of growth, the N rate ranges from 40-50 lbslton of dry matter. The PAN rate for grazed systems must be reduced in accordance with NRCS Technical Standard #590. The application window for gamagrass is slightly earlier than for bermuda; gamagrass starts growing about 3-4 weeks earlier than Coastal ber-mudagrass and about 2-3 weeks earlier than Tifton 44. Gamagrass is dormant from frost to March. The last application of PAN in the summer should be prior to August 3L Rescuegrass (i.e. Matua) kescuegrass is a cool season grass and makes most of its growth from March -June and September -November. It should receive most of its N during the September -October and late February through May months. Limited data are available for realistic yields of reseuegrass on various soils and at various N levels in North Carolina. However, until further data is collected the following suggestions may be useful. 1. On sandy, well drained to excessively drained soils, rescuegrass may yield 1.5- 3 times fescue, assuming a uniform and dense stand of grass is present. 1,.. - . �.. n , .. .- .. -. r. i•c'", 1. i,l:-: j)• .;J!JrOJol I1! Of L_.r (lr= .r ..:.:r,V C Of At4r9CVJfilf0 011(r I ffti C d ;n7 f;or VG2 U NC 2769'- 917 7.15 2&47 ?l,C t-I, 7PS9 Jf:,rj It°ld %) 1 0 Ilrnrs as much ati it'sctlr.- On soils hol11 Pre well adapl.ed the ld< of r(se:Ir.-ltrast r11a1 5 1i,fies more Phan fPSCUi' Thu. above RY1 <.':J;r,i:Jles aSSurnc that sia-rid is n,:11rJ1a1fltd hJ'01L!2'1 ;:,ltrl.rril reseedir, t'v4rV vti;JF. r1?illQ 1'?!1 C( j000�,fdsS JS ? (3( CCnrfral Il r)fle5 not r>>�jtnt.Irn?-'i5ti. Sii[1tilaCiU11' stands uriless it i. -dlowed to n1secd every year 1-:vcri under this rrJ-a-nagurnenl it is lil_elN, 11Ljt disuse t°:i)1 ai,,ecl Orfr: or lilore growrhs w song years. Application rases :arc to be based on the realistic N rates that address thr r1 needs per ton of hay, a reatisti Yii-'Id and an appropr�ate applic�-iion v:uidow. When har ve Sted as hay, the 1` rate .is sin�i]zr to i:Ihcr cool season grasses Such as fescue, rarlgulo from 40-50 lbs/ton- Rescuegrass n,ey also continue some grown-i irf June-Au2LISI if moisture is 2vallable. Dw-ing these off-seasons. rescuegrass should not receive snore than about 25 lbs Nacre/rnonth. Only apply .25 lbs NJ� jcra in June -August If the equivalent ol. i-inch of water can be appiied at tilt: same time. If thz crop does not respond with at least a 1000 lbs of growth within a 3-5 week period do not make another application until the plants have h&d the opportunity to use the previous application. -- - - - - - - - - - - - . . . . . . . . . . I ,142.5 "- ADS = -Y"6 &Z,5- 4 � � af- �- gZ ) = ) 3-71 700 w �. - —Zs ors -VDi Kc -FILL 5}CoUS c� 3V _ 583 8, `7 i2 ' G111d g 7/2 7,47-10 - l. 1'7• l a C aT / V 3/o , A [, J=i t, f. NAME: H. L. Summer I i n ADDRESS: Rt. 2, Warsaw, N.0 . TYPE AND SIZE 500 Saws OF OPERATION Feeder pig CLASS 111 DESIGNED BY Jimmmy Vinson DATE APPROVED BY Jimmy Vinson DATE PERMAMENT STORAGE 500 Hogs x 522 lbs per hog ,I' Cu Ft per lb. 261O00 Cu Ft koo aul TEMPORARY STORAGE 261000 Ibs of animal x 1.35 cu. ft. of waste per day 63423 Cu Ft per 1400 Ibs of animal wt. x 130 days RAINFALL LESS EVAPORATION 7" X 58725 sq. ft. surface area per 12 "per ft 34256 Cu Ft RAINFALL - 25 YR. 1 DAY STORM 7.5" X 58725 sq. ft. of surface area per 12" per ft. 36703 Cu Ft ci TOTAL STORAGE NEEDED 395382 Cu Ft 14644 Cu Yds TOTAL STORAGE AVAILABLE 402083 Cu Ft 14392 Cu Yds AMOUNT OF FILL DIKE ERROR Cu Ft PAD ERROR Cu Ft TOTAL ERROR Cu Ft SETTLEMENT 10% ERROR Cu Ft TOTAL AMOUNT OF FILL ERROR Cu Ft ERROR Cu Yds CUT TO FILL RATIO TOTAL EXCAVATION ERROR Cu Ft ERROR . 1 ERROR Cu Yds NAME: H.L. Summer I i n APPROXIMATE NITROGEN CONTENT THAT WILL BE PRODUCED PER YEAR NITROGEN (N) - 0.48 LBS PER 1000 LDS OF ANIMAL WT. X 365 DAYS (N) - 0.48 x 261000 x 365 ---------------------------------- 1000 (N) - 45727.2 LBS IT IS ESTIMATED THAT APPROXIMATELY 25 % OF THE NITROGEN WILL BE AVAILABLE FOR USE AS FERTILIZER THE FOLLOWING AMOUNT CAN BE APPLIED ON THE LAND 11431.8 LBS. IF APPLIED AT THE RATE OF 200 LBS'PER ACRE ON CROPLAND ( 57.159 ACRES WILL BE NEEDED TO TAKE CARE OF THE EFFLUENT. IF APPLIED AT THE RATE OF 400 LBS PER ACRE ON PASTURELAND (COASTA 28.5795 ACRES WILL BE NEEDED TO TAKE CARE OF THE EFFLUENT. BEFORE ANY EFFLUENT IS APPLIED TO THE LAND IT SHOULD BE ANALYZED TO DETERMINE THE EXACT NUTRIENT CONTENT. THE NCDA LABORATORY IN RALEIGH IS MAKING SOME TEST ON A LIMITED BASIS. YOU SHOULD CONTACT AGRONOMIC: SERVICES DIVISION NCDA, GLUE RIDGE ROAD CENTER RALEIGH N.C. 27611 PHONE: 919-733-2655 WHEN APPLYING THE EFFLUENT TO CROPLAND IT SHOULD BE DISK AND A COVER CROP SEEDED OR A ROW CROP PLANTED TO PREVENT EROSION SOME OF THE EFFLUENT COULD BE USED FOR IRRIGATION PURPOSES DURING THE GROWING SEASON. AC OF LAND AVAILABLE FOR APPLICATION OF EFFLUENT BEGIN PUMPING THE EFFLUENT WHEN THE FLUID LEVEL REACHES DO NOT LOWER THE FLUID ANY LOWER THAN ------------------------------ THE EFFLUENT SHOULD BE APPLIED AT A RATE THAT WILL NOT CAUSE ANY RUNOFF ONTO SURROUNDING AREAS OR LEACHING INTO THE GROUND WATER RECOMMENDED APPPLICATION RATE IS 0.5 INCHES PER HOUR AND THE MAXIMUM RECOMMENDED APPLICATION AMOUNT IS 1 INCH PER IRRGATION ANIMAL WASTE UTILIZATION PLAN RECEIVED VIATER QUAL IM'SECTION Producer: HERBERT SUMMERLIN JR . APR 2 1 1999 Location: 2483 WARDS BRIDGE RD N011-�1SChc'+�0 Ry�I� WARSAW NC 28398 9 Telephone: 910-296-0954 Type Operation: Existing Farrow to Feeder Swine Number of Animals: 600.00 sows (Design capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigat.4.on The_ waste from your animal facility must bc::•landarDplied at a sDilcified rate to prevent pollution of surface •wat-er and/or ,r�)undwater% The plant nutrients in uie animal waste shoulu be used to reduce the amount of commercial fertilizer required for the crops ',,he `,iel ds where the waste is to he- appJ ied.. . This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. A'ways apply waste based, on. the needs of -the, crap to -be grown - and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If yo,v. choose to change methods in the future, you.: need to revise this plan. Nutrient levels for different application methods are not the same. The estimated.acres needed to apply the ai}imal-waste is based,on typical nutrient content for this type of facility' Acreage requirements should be based on the waste analysis report: from your waste management facility. In some cases you may want, to.have plant analysis made, which :could allow additional waste to. -be appl.i_ed. Provisions shall be -made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Dime must be applie( to maintain pH in the optimum range ff -; specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 600 sows x 7.3 tons waste/sows/year = 4380 tons AMOUNT OF PLAN'T_'_ AVAILABLE NITROGEN (PAN) PRODUCED PER :YEAR < 600 sows x 6.5 lbs PAN/sows/year = 3900 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time. and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS— CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------ APPLY RESID. APPLIC METH N TIME 3745 2A AUB BP 4.1 2J5 3.5 717.5 I +APR — no% 3745 I �2A APR 3745 2 B AUB ---- SEP 3745 211 APR 3743 3 JAUB SEP 3743 1-3 APR END BP I4.1 I205 I' SG I1 150 I BC I4.7 1235 I ISG11 I50 I 3.r` 1175 �. +SEP- 6.5 1332.5 +APR 6.5 1325 +SEP- 6.6 11551 +APR- 6.6 I330 _ +SEP- TOTAL14431 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + - Dates shown reflect optimum uptake periods for nutrients. Waste appilcation may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may Page: 3 ANIMAL WASTE UTILIZATION PLAN require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. i Page: 4 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners mus- be attached.) (Required only if operator does not own: adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLkSS- CROP YI`.LD I LBS COMM N * * LBS DETERMINING MLASE CODE AW N PER ACRES AW N PER AC AC USED ----- or 1 -__----- APPLY RESID. APPLIC METH N TIME END TOsAL10 Indicates that phis field is being overseeded (i.e. interplantpd) or winter annuals follow summer annuals + - Dates shown reflect optimum uptake periods for nutrients. Waste application may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, Dumping conditions, and PAN loading rates permit. In i.nterplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height.of four inches. In f ields where small grain, etc, is to ble� removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season U.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 5 ,ANIMAL WASTE UTILIZATION PLAN * * Acreage figures may exceed total acreage in -'-elds due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) suppled. The following, legend explains the crop codes used in' tables I and 2 above: CROP CODE CROP UNITS PER UNIT- BC _ YBRID B ERMUDAG?ZASS-CONTROLLED GRAZED TONS 50 BP =YBRID BERMUDAGRP_SS-Z ASTURE TONS 50. SG SMALL GRAIN OVERSEED=D AC 5G TABLE I TABLE 2 TOTAL TOT ,i,S FROM TABLES 1 AND 2 WETTABLE _ACRES 16.6 LBS AW N USED 4431 0 0 16.6 4431 * BALANCE " 531 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 6 ANIMAL WASTE UTILIZATION PLAN *** This number mu-_ be less than or e-,Ial to 0 in order tc fully utilize the a-_mal waste h produce. Acres showy_ in eac of the preceding tables are considered -o be the usable acres exclu-_ng required buff erg, filter strips alo ditches, odd areas unable tz be irrigated, and __rimeter areas not eceiving full application ra_es due to equipment limitations. Actua= total acres in the field_ listed may, and -nc_- likely will be, mcfe -han r-he acres shown in -he tables. See attached map s-;_wing the fields tc �De used for the uti__za_ion of animal waste. SLUDGE APPLICATION: -he waste utilizatic = plan must: conta _n provisions for peric tic land wpplication of sludge at agronomic- ra-e�_ . The sludc_e will '__ nutrient: rich and will require precautionary mea_-_res to' prevent over applicatio= ` nutrients or oth=_ elements. Your F_-cduction facility w__1 produce approximately 660 pc-,nds of plant avail -a' --le nitrogen per year in the _Mudge. you remove the sl-_dge every 5 years, _.•ou will have approximately 3300 sounds of PAST to ut__ize. Assuming you apply this PAN to hybrid ermudagrass haylanc at the rate of 300 ;pounds of nitrogen per acre, you will need 11 acres c= land. If you app=_ the sludge to corn_ at -he rate of 125 poun_4-s of nitrogen per acre, you will need 26.4 acres cf land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application r::ethods . APPLICATION OF WASTE BY IRRIGATION Ihe'irrigation application rate should -ot exceed the intake rate of the soil at the time of irrigation such tha- runoff or ponding occurs. This -ate is limited by-_itial soil moisture content, soil structure, soil -exture, water droplet size, and organic solids. The application amount should not exceed the available water he --ding capacity of the soil at the -ime of irrigation rcr should the plant available nitrogen applied exceed vhe nitrogen needs c= the crop. !f surface irrigatic' is the method of land application for this plan, it is the responsibi{ity of the producer and irrigation designer to ensnare 1.hat an irrigation system is installed --o properly irrigate the acres shown in Tables 1 an- 2. Failure to ap_ =y the recommended rates and Page: 7 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. I Tract 1 Field 3743 1 3 3743 I l --3 l 3 74.7, I l 2A l 3745 l 2B l 3745 I l -2A 3745 1 l —213 l I Soil Type AUB i�i7e? Crop BC SG BP SG SG lApplication RatelApplic. Amount I (in/hr) I (inches) f Y f I .5 l *1 I .5 l *1 I I .5 *1 •5 *� I. .5 f *1 * _This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored Page: 8 ANIMAL WASTE UTILIZATION PLAN in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in,determining the amount of,waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION 'THIS PLAN HAS BEEN REVISED TO MEET NEW 0200 REQUIREMENTS. THE FIELD -ACRES USED EOR.IRRIGATION ARE LESS THAN 75% OF THE ACTUAL FIELD ACRES. IF MR SUMMERLIN -WISHES TO USE OVER 501bs N/AC FOR PUMPING ON SMALLGRAIN OVERSEEDING HE MAY DO .SO BY`FOLLOWING NCSU RECOMMENDED PUMPING'GUIDELINES(SEE ATTACHED MEMOS). Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a ;- reasonable proximity, allowing hiir,/her the use of the land -for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, -'increase in the number of animals, method of utilization, or available land. 4 3. Animal waste shall be applied to meet, but not exceed, the ..nitrogen needs for realistic crop yields --based on soil type, ;available moisture, historical data, climatic conditions; and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG.Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or waste application. Waste should not be applied danger of drift from the irrigation field. disking after when there is 6.- When animal waste is to be applied on acres sulject to' flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7.-. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not he applied in fall or wimter for spring tianted crops on soils with a high potential for leaching. Waste nutrient lcading razes on these soils should be held to a minimum and a suitable w_nzer cover crop planted to take up released nutrients. Waste shall not be applied more than 30 3ays prior to planting of _he crop or forages breaking dormancy. 11. Any new swine facility sitei cm cr after October 1;, 1995 shall comply with the following: The ou_er perimeter of nhe land area onto wh__h waste is applied from a lagoon that is a ccmpcnent of a swine farm shall be at least 30 feet from any res i dent_al property boundary and from any per nnial stream or river (other than = irrigation ditch or _anal. Animal waste other than swine waste from facilities sited Dn or after Oc_obe?r ? 1 1995) , shall rife he applied cicser =ha- n feet to perennial : a=ers. (See Standard 39? - Filter _nr'i?s) . 12. Animal yaste shall not be applied closer than A0 feet �o wells. 13. -Animal waste shall not be applied closer' than 2JO feet ci:z dwellings other than those cwned h•: she landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied io prior converted cropRand provided they have been approved as a land application size by a "technical specialist". Animal waste shall not be applied on -grassed waterways `that discharges directly - into water courses, - and on other grassed waterways, waste shall be applied at agronomic rates in a manner _hat causes no runoff om drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankmemts, berms, pipe runs, etc.). Areas shall he fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and. accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 11 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes -vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further_Gpplic'ations of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) -of all waste treatment lagoon_.§. Pumping shall be managed to s maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste - storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application -r�cords`for all other waste'shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 12 at crop �iC:.?, -:-nL•f ]i ~ = - - td(Jltsi C.+rol: m C _ ,i agricullure rx`, r, ! C = sox M20 f. _-: NC 2769-1; rill MemOCaf1durn TO: N_--.. Carolina Ce:- S:)ecialiSi_C 1=R0t:l: N4 _!ate University =oraoe Ps_djction Workorc jn DATE: Ju '3, 1998 SUBJECT. C"mZ Nlanagemen; ,P -actices ic�- Seleci.Forages Us-- in Waste Mar,::l -!emenl The fcoi'o,.v n2 is _ .-our-page surmm_-v of >uL!u,_,ions for rrisna- Mein =_ pr : _ts for some forage crops gnat cw. be used in •:rz7�1 managcm�n.i plans. These ­ggcstio�i: =e a result of discussions wiihin _i f NC State Univz:: situ Forme Production t� url �r� uP, a c'up compriscd of NC State faLuli _nd NRCS agencv personnel .,-Ah expertise Nvitt, the crops. There are Urnised docurrentcd research responses of some of these p.-acEices or: t� many soils and enviroarmnts where these crops are currently being grown. The Forage Production Workgroup gas taken the available data and used the combined vxpencnces and realistic estimates of key people to come up with suggestions that will allow farmers to incorporate these crops end practices into''waste ni magement plans. As data beco= available, to substantiate oar refute -these suggestions, the Forage Production Workgroup will make appropriate chr rages. Bermuda OveTseeded With Cereal Rye and Annual Ryegrass Current�Iy two types of Yyegrass" are being used for winter overseeding in fields used for animaf_waste management. Cereal r is a winter annual smaLlgrain that looks similar to wheat, barley and oats- Annual e_ raS _ is a winter annual grass than looks much. like tall fescue. Both of these grasses, when growing during the winter on bermuda sod, can have significa_ra impact on subsequent bermuda Yields. In effect, the total yields from an acre growing the combination of bermuda with these winter annuals will usually yield between 1-2 tons more per acre than bermuda growing alone for the year. Therefore, the total amount of PAN /acre for the }rear is about 100 lbs mare than for Bermuda alone- Although cereal rye and annual ryegrass are suitable crops for overseeding, the management of the crops are different and thus practices implemented are dependent on the crop selected- ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:HLS PRODUCTION INC(31-302 Owner/Manager Agreement I (we) understand and will follow and _mplement the specifica-ions and the operation and maintenance, proc_dures established in t_ic approved animal waste utilization plan 'or the farm named abo-,re. I (we) know that any expansion to the ex --'sting design capacity of the waste treatment and storage system or construction of new facilities will reauire a new certi=icy=ion to be submitted to -he North Carolina Division of Water Quali-_y (NCDWQ) before the new animals are stocked. I (we) also unde~-Stand that there must be no discharge of animal waste from this sys_em;-to surface waters of the state from 'a storm event less severe t-.an .the 25-year, 24-ho,u-- storm. The approved plan will be file- on --site at the farm o=f_ce and at the office of the local Soil an-` Water Conservation Dist,-i ct and -will be "available for re'siew by NC---WQ upon request. - Name of Facilit Owner: HERBERT SUMMERLIN JR. (Please print) 1 Signature: I q q Name of Manager(If different from owner): Signature: Date: Name of Person Preparing Plan: (Please print)BILLY W. HOUSTON Affiliation:DUPLIN SOIL AND WATER CONSERVATION DISTRICT Phone No. 910-296-2120 Address (Agency): PO BOX 277 KENANSVILLE NC 28349 Signature: kIM4&neDate: Page: 13 ;)eparimcrl G Crl­.i c e,:i,iZ 3 O.' C �m F••�.r Ei :]i r.:fi seal r+�:l, NC =795 5.26-' ., 5 .5 79:_ jt�cS Ccrcal Rve I' _ereal Tve _,hould i 2 uI Iltc_ oct•:..-_.r ;5 Lo F-ovi"::' JCst C);r)':'_::`�'^:!_ The I I )at co7i�isleni _-_': 5 af-,- I:',:t) st,oi i-,111 l? 'llidcLrc:� 5(?d. .. ln•' rtCE s:E� c. _�C' =5 rT:3t' :7rU�dC��1 UL': ,JCa Sod a i1Pf'i: _!tl'•'dti__. wl,h c Oi_ J: ,:I. _ Iitl]i :_..,. T 'C,- -- ;-dcast it sucitc :hGUlC C'! :J] nlzl .vaste i� be ..-:I]au9uc'- -dz}On of fO li]s/_K:il of Pic-_.f,'r :?\".- . I I L'-[% eCn CP1C MDer 1.. 'ft_f C)aober 30. LA-n eddlll01131 _ !b /ac.-_ of PAIN' L-) J' :.s harve s.Eed on ;im::-ak no: ;;griif3c m`y sYL;de _:-:_ b-e(muda. P,,% 'N rales: or sl!�_-,s-0u-nu b_I-;tluda c :Up -n_fc: bG__t on re= stic }•ii:lds of bnrT '__3. A hLc vc5l IS FV0U1,eC1- P_:_ io _,_ 11_99 or :?prd 7, which eve.- Comes -.!-El. Th _s IS r1ecess1: to min rri7e the poiential _•D_ berrmuda aria reduci jg yfeld_,z. Tlic P-A ra[e fe: -axed sysitins :Lill_' rt•-f:-,IL: a averseeCed v'i:h cereal rre :� •t be :educed in acco_-].:ce: v.,O! N— RCS T2chl '_c' .Li t 9 C1 Annual Ryegrass Afinu2l ryegrass should be plantcd by Octo,-er 15 to provide L::-je :_ su opportunity to get wimer grou.th. The most consistent stands are obtained from drilling ryegrass into short. (less than inches tall) berrnudagrass sod. If drilling is not possible, the seeds may be broadcast on short berrmda sod followed by a light cultivation with a disc or tillage implement_ The seeding rate for broadcast planting of seeds_ should be 1.5 times the rate far drilled seeds. The last application of animal waste is to be applied to the bernirda prior to . August 3 L An application of 50 lbslacre of (PAN) -may be applied between Sept eanber 15 and.October 30. An additional 50 lbs/acre of PAN may be applied in February-Maatch If additional PAN is applied to the ryegrass in April -May, the PAN rate for the bennmda must be reduced by a corresponding amount. This is necessary because ryegrass . growtb during Aril -May will reduce berrnuda yields and shorten the time berniuda can fully utiilize the N. A harvest is required by heading -or April 7, which ever comes first to prevemt shading of emerging bermuda during April -May period. To --favor the production of ft berrnuda, additional harvests of ryegrass will be required when the ryegrass canopy reaches 12 to 15 inches height_ The PAN rate for grazed systems with bermuda overseeded with annual ryegrass must be reduced in accordance with NRCS Technical Standard #590_ _rn i.;_ .: jl.:'. .. ...rJi: .._,-._ "�nU&sL•�--: n? �•" :.�,j; S� _ ,. �: utl in�•.:.n--. 'P-0 a i0re: ai�.ni rr1. �E:;. r•i II+cU` 01Nlnhferok:w Cvllag; .r. ngfiCUtJU[r ana I I+r Sclorrcco C,+rnC-u` Fr,i 762C nbt.,cr, s'C -7695-7C.7t} 91 4 5'.: <<rt / 9tIi.E'•`-9.`•9:Iael I:ri;lern C:Qmagrass l..il71iE{Cl -!at -a are On th( re.sponsc of oani3ur;sss if-) %,arious le:,,ei; of N :-;id sr=rl typcs ill Nlorlh c rolls: Hnwevur, alai] lurthcr dal- is collected, the 10110" =nMaY he uSnd. 1. ()n 5.111d-V LVX-.L°rCd Soll6, that arL: well d.relrr k"'I C,)?Cessll'Cl}- %VC11 ttr4'i-ric 1, rrlrl5- vrc.Id sirmlat tC. Inybriii br-rrnudai!rass at Similar rites. - 2. On _. 1CaluR'd >zi1S 0121 af� poOCJV drained, rrtay vield- 1.5-•3 tirr>e-s more than hvbrid Derrrtuda. Garnnagrass establishes slowly "and will not-nsuclly produce rnuch ha vestablc lor.aga duping the establishment %vat. It is best =o allo,.�, the 2rowth durvi,, the seedling yea: to accutriuldte for most or all sea_otl; if it is tu-o- h:;rvesred, it should be done after-lb-11 seedii4Ed foritatioi: on a majority of the plants. Therefore, PAN for the seedling year should b<-- modified accordingly. Overseeding garnagrass with winter annuals is not: cwTeialy a&ised because the harvesting or gr-v-jng management of the winter Fuival crops during February -April Would b, detrimental to the survival of ganiagrass. Gamagrass should riot normally be harvested or grated below 6-8 inches stubble. Application rates are to be based on the realistic N rates that address the N needs per ton of hay, a realistic yield and an appropriate application window. When harvested as hay in the 24- �. 36 inch stage of growth, the N rate ranges from 40-50 lbs/ton of dry matter. The PAN rate for grazed systems must be reduced in accozdahce with MRCS Technical Standard 4590. The application window for garnagrass is slightly earlier than for bermuda, gamagrass starts growing about 3-4 weeks earlier than Coastal bermudagrass and about 2-3 weeks earlier than Tifton 44. "Gamagrass is dormant from frost to March. The last application of PAN in the summer should be prior to August 3 L Rescuegrass (i.e. Mama) Rescuegrass is a cool season grass and makes most of its growth from March -June and September -November. It should receive rams[ of its N during the September -October and late February through May months. Limited data are available for realistic yields of rescuegrass on various soils and at various N levels in North Carolina. However, until further data is collected the following suggestions may be useful. On sandy, well drained to excessively drained soils, rescuegrass may yield 1.5- 3 tithes fescue, assuming a uniform and dense stand of grass is present. N ,I "it 'A CC-iOQo al Z.Un[vli G'z ,nr, 1 Ct mIm Hca /C:u rld!Nigh• NC Of-, 'vcl I1: f; rIII'i;' dr-.ncci �_ .:;. =Scut:. iia}' yield 7 J r: rf, :11c, h ar Oi-- voila -,hcrc bode re :. ac anl.er,' - 1 i:'Ids of 5 l Ih1i feWL•'_ - above R* !: C,j; fl:lfc` 3S;'_ i`cl j .r;. C}[riSllt' Ij iTiilri'.?.rnCl :1' t- rl it1131 eres;" _ry arr. A ihou ll rc;cue� i� fp ;_rin�al it does Clt r,L" ffltc;::. �erlse, 5C _IZ' S'_ 1dS u:rlCSti :. is dlloured to rC_'Cn =k'ery : af. I",c`fl under is n-LHP21'ii:.':-lli it is=il:CI1_' c:_ asc %%ill at „:f orle err rrlorc _")tA, =�lic.',tion ra':cs are to b-2 bacc'_ on the reti' tic N rate:, OiLt address t'_: X needs per. tor, F _•. a re-alistic yield and an ap_.-olzr :ute arr!=cation wuldo': -. When har'.-z;ied as h-ay; thy til r =.: is similar to other cool S- asonn grass:-_ " Jell a$ ' lT'$' vti rcrlcill^ ..+,m 40-50 Rescuegrass may also coolulue=orri` gro%{, in June -August if moisture availablL-. DuLr:_-:g Lh-- e off-Seasor:s, rescuegrass s.`.oJJc not recz-ive more than about 25 lbs '� acre/month. 0,r'� ?5 lbs Nacre in June=f�uC Est i= trio z�-!ik-aient of I-inci; of water c � be app�ed at sa_:,, tirrl-. If t11e crop does not .-'-spored wile at least a 1000 lbs of aroLk-t :- within a 3-5 we-,-: period do not make another apr-cation untill ifie plants have had the opYJ [unity to use the previous application. NCSU-MEMORANDUM PUMPING GUIDELINES PUMPING DATES FOR BERMUDA WHEN OVERSEEDED SMALLGRAIN USES HIGHER THAN 501bs N/AC RATE APRIL-AUGUST,31 (ONLY ACCEPTABLE PUMPING TIMES) PUMPING DATES FOR SG(SMALLGRAIN) USING OVER 501bs N/AC RATES (BERMUDA SHOULD BE LESS THAN 3in TALL PRIOR TO PLANTING) SMALLGRAIN CROP SHOULD BE PLANTED BY OCTOBER,15 FIRST PUMPING (SEPTEMBER, 15 THRU OCTOBER, 301 , (APPLICATION AMOUNT NOT TO EXCEED 501bsN/AC) SECOND PUMPING [FEBRUARY THRU•MARCH,31] (APPLICATION AMOUNT NOT TO EXCEED 501bsN/AC) CROP MUST BE HARVESTED PRIOR TO HEADING OR APRIL,7 WHICH EVER COMES FIRST <1 v estate of North Carolina ! Department of Environment and Natural Resources A4 • Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, SecretaryNCDENR mjmwa� MMMOM ww� A. Preston Howard, Jr., P.E., Director pp ��--.. �p��q NORTH CARaL� C �- V C ENT OF ENVIF20NMEft�� "ER6ku tcEs November 6, 1998 (��rrYY CERTIFIED MAIL JAN 0 7 1999 RETURN RECEIPT REQUESTED Herbert Summer in HLS Productions Inc. Non -Discharge Aermi�n g 2483 W Wards Bridge Rd Warsaw NC 28398 Farm Number: 31 - 302 Dear Herbert Summerlin: You are hereby notified that HLS Productions Inc., in accordance with G.S. 143-215.10C, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has sixty (60) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please call J R Joshi at (919)733-5083 extension 363 or Dave Holsinger with the Wilmington Regional Office at (910) 395-3900. S' ely,- for A. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Wilmington Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director Herbert Summerlin HLS Productions Inc. 2483 W Wards Bridge Rd Warsaw NC 28398 Dear Herbert L. Summerlin, Jr.: fV�, AR 119 1999 BY: March 17, 1999 1 2._• • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Application No. AWS310302 Additional Information Request HLS Productions Inc. Animal Waste Operation Duplin County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by April 16, 1999: Your Waste Utilization Plan (WUP) lists the nitrogen uptake for small grain as 75 pounds per acre. The Sixth Guidance Memorandum to Technical Specialist dated August 18, 1997 states that only 50 pounds of nitrogen per acre should be applied to small grain overseeded into Bermuda grass. Current guidance allows for up to 100 pounds of nitrogen per acre under strict management practices as mentioned in the memo. Please have your technical specialist reduce the nitrogen rate on the winter annuals to 50 pounds per acre or incorporate the attached management practices into the WUP narrative for the application of 75 pounds of nitrogen per acre. The application windows should also be revised to April through August for Bermuda Grass and September to March for Small Grain as stated in the memorandum. 2. Please provide irrigation system design information. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before April 16, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 546. Sincerely, Susan Cauley Environmental Engineer Non -Discharge Permitting Unit cc: Wilmington Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper r 31- s6z— RECEIVED FEB 2 5 19gg BY �.y_�• ��..._t�•�, .ern' 'State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Division of Water Quality February 17, 1998 &ertified-Mail #�-Z-312 648 618 Return Receipt Requested Herbert Summerlin HLS Productions, Inc. 2483 Wards Bridge Road Warsaw, NC 28398 Al 4 nfol; NCDENR NORTH CAROuNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: SECOND NOTICE OF DEFICIENCY HLS Productions, Inc. Facility Number: 31-302 Duplin County Dear Mr. Summerlin: On February 10, 1998, staff from the Wilmington Regional Office of the Division of Water Quality inspected you animal operation and the lagoon(s) serving this operation. It was observed that there was insufficient freeboard in the lagoon. In addition, large erosion cuts were present on the inner and outer dike walls of the lagoon. On August 20, 1997, staff from the Wilmington Regional Office of the Division of Water Quality inspected your facility. Based on this inspection, a Notice of Deficiency was issued on August 21, 1997 for erosion on the inner and outer dike walls of the lagoon. Insufficient freeboard and ersoion of the lagoon dike wall are violations of your certified animal waste management plan, and subsequent infractions may result in a Notice of Violation and include a civil penalty. The level of your waste lagoon must be lowered and maintained and proper records should be kept in accordance with the NRCS guidelines and the state 2H .0200 rules governing animal waste management systems. The erosion cuts should be filled with a suitable clay material, compacted and reseeded with an appropriate vegetative cover. We suggest that you contact your service company, local NRCS or Soil and Water District office for any assistance they may be able to provide to correct the situation. 127 North Cardinal Dr., Wilmington, North Carolina 28405 'telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Herbert Summerlin February 17, 1998 Page 2. To remain a deemed permitted facility, you must notify this office in writing within seven (7) days of the receipt of this notice, what actions will be taken to comply with your waste management plan. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit. Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit. The Department of Environment, Health and Natural Resources has the authority to levy a civil penalty of not more than $10,000 per day per violation. When the required corrective actions are complete, please notify this office in writing at the address below. If you have any questions concerning this matter, please call David Holsinger, Andy Helminger or Brian Wrenn at 910-395-3900. Sincerely, 917r-� -X/44� Brian L. Wrenn Environmental Specialist cc: Harold Jones, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Dr, Garth Boyd, Murphy Family Farms Operations Branch Wilmington Files S:1WQSIBRL4NW1DEFID UPLIM31-302-2.DEF Mwz ,".-:,,-:u>—"-,,k,-::..%a.nL.:7�.a'"F"; v2..,.s77,:.; -Division of Soil and Water Conservation 0 Other Agency .� Division of Water Quality �. � �� . _..a€ .. � �'�". ;sr-»°Y'�'^°r ,..a,..� y .;� �" .r--...«.::,. �,."b."'"'.�"r�e^-r^�'^'[.,m�-nE�'� •z rr.. "flt �� ` �se-� u'P �' "'a < �: �a` 'g' -y`� . �. f�'�� °1-' , ..a. ? gg Routine 0 Cam hint 0 Follow -up -of DWO inspection 0 Follow-up of DSWC review 0 Other Date of Inspection Zip Facility Number 3 30y Time of Inspection 10; 24 hr. (hh:mrn) p El Registered 11 Certified 0 Applied for Permit © Permitted 113 Not O erational Date Last Operated: Farm Name: r ....41-5 .....��robu...�xG►S..i...4x�.L.<........................................................... County:.... tv�C.tisr.4................................................................ Owner Name: ..... 14&".± f...............?1J . rk Phone No t ri p) p t,n........................................................ 1........4..........4. ......... FacilityContact: ......................................... Title: Phone No:................................................... Ott. RNA t✓ P• Mailing Address: ........ -- 3... aeu4,.,rsd.rt.,..ttits.-................................... .....J-. 31K ... Onsite Representative:.....kxxt...................................................... Integrator:....... ......................................................... Certified Operator:............................................................................................................... Operator Certification Number:`..`1...�............. Location of Farm. c cr.... ... n ...rya .......� .c a ....... ..13.0��...Git...r :....s....We.--i ..... 0....... C....W.!.....................................................1....... ...... ....... ........ .:........ .... Latitude • 6 « Longitude • 6 " General 1. Are there any buffers that need maintenance/improvement? ❑ Yes No 2. Is any discharge observed from any part of the operation? ❑ Yes No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes No b. If discharge is observed, did it reach Surface Water? (If yes, notify DWQ) ❑ Yes MNo c. If discharge is observed, what is the estimated flow in gat/min? A- A. Does discharge bypass a lagoon system'? (If yes, notify DWQ) ❑ Yes •Oq No `1® 3. Is there evidence of past discharge from any part of the operation? ❑ Yes No 4. Were there any adverse impacts to the waters of the State other than from a discharge? ❑ Yes ® No 5. Does any part of the waste management system (other than lagoons/holding ponds) require ❑ Yes > j No maintenance/improvement? b. is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ® No 7. Did the facility fail to have a certified operator in responsible charge? ❑ Yes 0 No 7/25/97 Continued on back 3[- 3oz • -0 L'Al t'li v SEP 16 1997 a1Ur✓�.a-�l�.t _.—(,v-�!�_ STl17E o� :y State of North Carolina Department of Environment, Health, and Natural Resources Wilmington Regional Office James B. Hunt, Jr. Division of Water Quality Wayne McDevitt Governor Secretary August 21, 1997 Herbert and Lewis Summerlin HIS Productions and Summerlin #1 Farm 2473 West Ward's Bridge Road Warsaw, NC 28398 Subject: NOTICE OF DEFICIENCY HLS Productions and Summerlin Farm Facility Number: 31-302 Duplin County Dear Mr. Summerlin: On August 20, 1997 Staff from the Wilmington Regional Office of the Division of Water Quality, inspected your animal operation and the lagoon(s) serving this operation. It was observed that some erosion of the clay liner has occurred on both lagoons. Large cuts were observed in various sections of the inner dike wall around the inlet pipes of the HIS lagoon,and in various sections of the outer dike walls of the Summerlin lagoon. It is our concern that some of these gullies may become deep enough to cut through the liner material and sacrifice the integrity of the structure. As discussed at the time of the inspection, the cuts should be filled with a suitable clay material, compacted and reseeded with an appropriate vegetative cover. In addition, the broken inlet pipe in the Summerlin lagoon should be extended further into the lagoon, and the eroded areas backfilled with a suitable clay material and reseeded with an appropriate vegetative cover. High vegetation and trees on the Summerlin lagoon should be cut from the lagoon walls. We suggest that you contact your service company, local NRCS or Soil and Water District office for any assistance they may be able to provide to correct the situation. To remain a deemed permitted facility, you must notify this office in writing within fourteen (14) days of the receipt of this notice, what actions will be taken to comply with your waste management plan. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit. 127 Cardinal Drive Extension, w'ilmington, N.C. 28405-3845 • Telephone 910-395-3900 • Fax 9I0-350-2004 An Equal Opportunity Affirmative Action Employer w Z 312 639 936 Lo[ann US Postal Service Receipt for Certified Mai! No Insurance Coverage Provided. Do not use for International Mail See reverse to -t L•�+, Street & Number I � Post Office ZIP Cade ( � fJ(, 9 Postage $ 13 a Certified Fee 4edal Oefivery Fee Restricted Dehvry Fee 1 ! O fietum Receipt Showing to Whore a Data Deheretl RehmRm09z rktaWh0R Crate, & Addressee's Address TOTAL Postage & Foes Postmark or DateLU cin•�' g Herbert and Lewis Summerlin August 21, 1997 Page 2. Please be aware'it is a violation of North Carolina General Statutes and Rules to discharge wastewater to the surface waters of the State without a permit and/or to fail to follow a certified waste management plan. The Department of Environment, Health and Natural Resources has the authority to levy a civil penalty of not more than $10,000 per day per violation. When the required corrective actions are complete, please notify this office in writing at the address below. If you have any questions concerning this matter, please call David Holsinger, Andy Heminger or Brian Wrenn at 910-395-3900. Sincerely, Brian L. Wrenn Environmental Specialist cc: Billy Houston, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Garth Boyd, Murphy Family Farms Operations Branch �ilmiflgtan:T{ile3� State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 13, 1996 Herbert Summerlin Summerlin Farms #2 2473 W Wards Bridge Rd Warsaw NC 28398 SUBJECT: _ Operator In Charge Designation Facility: Summerlin Farms #2 Facility ID#: 31-302 Duplin County Dear Mr. Summerlin: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted. by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026. Sincerely, A. res owar , r., ireIor Division of Water Quality Enclosure cc: Wilmington Regional Office Water Quality Files P.O. Box 27687. its. Raleigh, North Carolina 27611-7687 Q� An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/ 10% post -consumer paper r REGISTRATION FORM FORIMAL FEEDLOT OPERAT S Department of Environment, Health and Natural R u iuWp� s` Division of Environmental Mana ement g Pia Water Quality Section} If the animal waste management system for your feedlot off`' is designed to serve more than or equal to 100 head of cattle, 75 horses, 250 swine, 1,000 sheep, or 30,000 birds that are served by a liquid waste system, then -this form must be filled out and mailed by December 31, 1993 pursuant to 15A NCAC 2H.0217 (c) in order to -be deemed permitted by DEM. Please print clearly. Farm Name: Summerlin Farms 42 Warsaw, NC 28398 Duplin County Owner(s) Name:, Manager(s) Name: Lessee Name: w . J&A� 919-296-0312(F) 296-1124 (H) Farm Location (Be as specific as possible- road nam direction.,, mi4post, etc.); L n 0 YY1-,�9 coo;,..f0 Latitude/Longitude if known: QBSP # 16-133-13-22 Design capacity of animal waste management system (Number and type of confined animal (s) : D D Aaek.,-, a 6 oC2 Average animal population on the farm (Number and type of animal (s) raised) : 6 3e9 &ES, - /�'Dd -77e1 Year Production Began: ASCS Tract No.: 3®®7LY Type of Waste Management S stem Used:eticr- Acres Available for Land Application of Waste: y Owner(s) Signature(s): Date:} Date: (Gaye Crowther, Serviceman) 31-3oa .State of North Carolina Depdrtment of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director December 9, 1993 Herbert Summerlin 2483 W. Wards Bridge, Rd. Warsaw NC 28398 Dear Mr. Summerlin: This is to inform you that your completed registration form required by the recently modified nondischarge rule has been received by the Division of Environmental Management (DEM), Water Quality Section. On December 10, 1992 the Environmental Management Commission adopted a water quality rule which governs animal waste management systems. The goal of the rule is 'for animal operations to be managed such that animal waste is not discharged to surface waters of the state. The rule allows animal waste systems to be "deemed permitted" if certain minimum criteria are met (15A NCAC 2H .0217). By submitting this registration you have met one of the criteria for being deemed permitted. We would like to remind you that existing feedlots which meet the size thresholds listed in the rule, and any new or expanded feedlots constructed between February 1, 1993 and December 31, 1993 must submit a signed certification form to DEM by December 31, 1997. New or expanded feedlots constructed after December 31, 1993 must obtain signed certification before animals are stocked on the farm. Certification of an approved animal waste management plan can be obtained after the Soil and Water Conservation Commission adopts rules later this year. We appreciate you providing us with this information. If you have any question about the new nondischarge rule, please contact David Harding at (919) 733-5083. Sincerely, Steve Tedder, Chief Water Quality Section P.O. Box 29535, Raleigh, North Carolina 27626-0535 - Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action -Employer 5096 recycled/ 10%post-consumer paper L 312 648 618 US Postal Service Receipt for Certified Mai! No Insurance Coverage Provided. Do not use for International Mall See reverse sem P State, 6 Z!P Cod G Postage $ Certified Fee SpecW DefP4eryFee Restricted D*i" Fee Retum Reoeipl Showhig to Whm&DateD3byftad— Ran Date, a TOT P +Date '4 14 V,