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310159_HISTORICAL_20171231
r NUH I H LAHULINA Department of Environmental Qual Michael F. Easley, Governor William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 RECEIVED Stanley R James Big Brook #1 & #2 JUN 2 6 2007 5489 S NC 50 Wallace, NC 28466 BY: Subject. Certificate of Coverage No. AWS310159 Big Brook #1 & #2 Animal Waste Management System Duplin County Dear Stanley R James: In accordance with your application received on 4-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Stanley R James, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval small consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Big Brook #1 & #2, located in Duplin County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 7344 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition Ill.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Pled careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaMuality.org Location: 2728 Capital Boulevard An Equal dpportunitylAfirmaNe Action Employer— 50% Recycledl10% Post Consumer Paper No�rthCarolina Naturally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules; standards, and -ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWNIP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A namelownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-395-3900. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage.only for all cc's) Duplin County Health Department Duplin County Soil and Water Conservation District Wilmington Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS310159 31-159 Murphy -Brown, LLC 03/03/2004 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Coun Stanley James Big Brook 1 &2 Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 7344 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation Plan and Aerway Amendment The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, n the surface is frozen. Either of these conditions may result in runoff to surface waX&Qi tVq +�i f3 under DWQ regulations. APR o 3 zoos 5. Wind conditions should also be considered to avoid drift -and downwind odor problems. y: 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 RECEM I DENR I DWQ AQUiFFR•PR()TFf 1.11()N gm ION APR 0 1 inns s This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, A tons, etc.).- -Capacity Type Waste Produced per Anima Total Farrow to Wean 3212 gallyr gaVyr Farrow to Feeder 4015 gallyr gaVyr Farrow to Finish 10585 gal/yr gallyr Wean to Feeder 223 gallyr gallyr 7344 Feeder to Finish 986 all r 7,241,184 gallyr Total 7,241,184 gall r AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs Capacity Type Nitrogen Produced per Anima Total Farrow to Wean 5A Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibs/yr Wean to Feeder 0.48 Ibslyr Ibslyr 7344 Feeder to Finish 1.21 Ibsl r 8,895 lbslyr Total 8,895 lbs/yr 'PAN obtained from 3 years pumping record: Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 40.46 Total N Required 1 at Year: 9832.44 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops 9,832.44 Total Nitrogen Produced by Farm 8,895.00 Nitrogen Balance for Crops: (937.44) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N1Ac Lbs N Total lbs N Acreage T Code A 1 Yield Ibs NlUnit Residual /Ac Utilized 20d Crop Time to 2nd Crop 2nd Crop Lbs N1Ac Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual lAc Uti zed Total Lbs NIA c Total Ibs N Utilized T7783 1 2.82 FoA/MkA B March -Set 4.5 50 223 628.86 K Sept -April 1 50 50 141 273 769.86 T7783 4 1.6 AuB B March -Sat 4.7 50 235 376 K Sept -April 1 50 50 80 285 456 T7783 5 8.76 AUBlLnA B March -Set 4.1 50 203 1778.28 K Sept -April 1 50 50 438 253 2216,28 T7783 6 5.54 LnA B March -Set - 3.4 50 170 941.8 K Sept -April 1 50 50 277 220 1218.8 T7783 7 7.12 LnA B March -Sat 3.4 50 170 1210.4 K Sept -April 1 50 50 356 220 1566.4 T7783 8 2.07 LnA B March -Set 3.4 50 170 351.9 K Sept -April 1 50 50 103.5 220 455.4 T7783 10 6.57 LnA B March -Set 3.4 1 50 170 1 1116.9 K I Sept -April 1 1 50 1 50 328.5 1 220 1445.4 T7783 subfield 31 5.98 AuB I B March -Set 4.7 50 235 1 1405.3 K Sept -April 1 50 50 299 285 1704.3 "OPTIONAL'" T7783 subfield 1 3.94 FoAIMkA B March -Set 4.5 50 223 878.62 K Sept -April 1 50 50 197 273 1075.62 T7783 subfield 2 1.37 AuB/MkA B March -Sat 4.3 50 213 291.81 K Sept -April 1 50 50 68.5 263 360.31 T7783 subfield 4 1.75 AuB B March -Set 4.7 50 235 411.25 K Sept-Aprffl 1 50 1 50 87.5 285 498.75 T7783 subfield 5 3.92 AuB/LnA B March -Set 4.1 50 1 203 795.76 K Se t-A riI 1 50 1 50 196 1 253 991.76 T7783 subfield 6 6.24 LnA B March -Sat 3.4 50 1 170 1060.8 K Sept -April 1 50 50 312 220 1372.8 T7783 subfield 7 6.52 LnA B March -Set 3.4 50 170 1108.4 K Se t-A ril 1 50 50 326 220 1434.4 T7783 subfield 81 6.93 LnA B March -Set 3.4 50 170 1178.1 K Se t-A rii 1 50 50 346.5 220 1524.6 T7783 subfield 91 2.96 LnA B March -Sept 3.4 50 170 503.2 K Se t-A rii 1 50 50 148 220 651.2 T7783 subfield 101 21.05 LnA B March -Sept 3.4 50 170 3578.5 K Se t-A rii 1 50 50 1052.5 220 4631 Totals: 40.46 17615.88 4757 9832.44 3(a) of 8 .4F SpecificationsReception Area Tract Field Irrigated Soil IslCirop Timeto IstCrop IstCrop LbsN/Ac LbsN TotallbaN Acreage. Type Code Apply Yield lbsN/Unit Residual /Ac Utilized This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 Ibs N 1 bushel B Hybrid Bermudagrass - Grazed 50 Ibs N 1 ton C Hybrid Bermudagrass - Hay 50 Ibs N 1 ton D Com - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N 1 ton F Cotton 0.12 Ibs N 1 Ibs lint G Fescue- Grazed 50 Ibs N I ton H Fescue - Hay 50 Ibs N 1 ton I Oats 1.3 lbs N 1 bushel J Rye 2.4 Ibs N 1 bushel K Small Grain - Grazed 50 Ibs N 1 acre L: Small Grain - Hay 50 Ibs N 1 acre M Grain Sorghum 2.5 Ibs N 1 cwt N Wheat 2.4 Ibs N 1 bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 Ibs N 1 acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ rlanimal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 7344 Feeder to Finish 0.36 2643.B4 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2643.84 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 13219.2 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 44 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 105.7536 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. i *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches T7783 1 FoA/MkA B 0.5 1 T7783 4 AuB B 0.6 1 T7783 5 AuB/LnA B 0.6 1 T7783 6 LnA B 0.5 1 T7783 7 LnA B 0.5 1 T7783 8 LnA B 0.5 1 T7783 10 LnA B 0.5 1 T7783 subfield 3 AuB B 0.6 1 OPTIONAL T7783 subfield 1 FoA/MkA B 0.5 1 T7783 subfield 2 AuB/MkA B 0.6 1 T7783 subfield 4 Au6 B 0.6 1 T7783 subfield 5 AuB/LnA B 0.6 1 T7783 subfield 6 LnA B 0.5 1 T7783 subfield 7 LnA B 0.5 1 T7783 subfield 8 LnA B 0.5 1 4 6 of 8 Additional Comments: This plan is based on 'wetted' acres. The optional land is acreage picked up using the'Aerway'. This plan is written for Bermuda which will be grazed and overseed with a small grain. Although this plan is written for grazing, haying ractices may occur. The following rates may be used as long as 1/2 of the yeild is cut for hay: Field 1: 243 Ibs. N; Field 2: 232 Ibs. N; Field 3: 255 Ibs. N; Field 4: 255 Ibs. N; Field 5: 220 Ibs. N; Fields 6,7,8, 9 $ 10: 185 Ibs. N. The PAN produced was obtained using the growers actual pumping records for 3 years. Used 3 year average for PAN produced. Grower has all records used to determine this amount, on file at the farm. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Big Brook 1&2 Owner: Stanley ,lames Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Stanley .lames Signature: Name of Manager (if different from owner): Signature: Date a Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, t_l-C. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8of8 April 16, 2003 CERTIFIED MAIL RETURN RECEIPT REQUESTED Stanley James 5489 S NC 50 Wallace NC 28466 SUBJECT: Notice of Violation Request for Information Inadequate Freeboard Big Brook #1 & #2 #31-159 Duplin County Dear Sir or Madam: Michael F. Easley Governor William G. Ross Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality On March 21, 2003, a representative of your animal operation informed the Division of Water Quality (DWQ) that there was inadequate freeboard in the lagoon(s) serving this facility. This lack of adequate freeboard is in non-compliance with the Certificate of Coverage issued to this facility on June 8, 1998. In addition to this Notice of Violation (NOV), this non- compliance is subject to an appropriate enforcement action by DWQ. This action can consist of one or more of the following: a civil or criminal enforcement action; an injunction; and/or a requirement to apply for coverage under an individual permit. The action chosen will be based on complete evaluation of all factors that resulted in the inadequate freeboard; the actions taken to restore the needed freeboard; and the actions being proposed to prevent the problem from reoccurring. To assist us in our review, please provide the Wilmington Regional Office with an evaluation of the reasons for the freeboard violation(s) and a strategy to prevent future freeboard violation(s). This evaluation and strategy must include but is not limited to the following: Current Freeboard level(s) Freeboard level records in the lagoon(s) for the past 12 months up to the date of submittal Spraying records for the past 12 months up to the date of submittal NCDENR Customer Service: Mailing Address: Telephone (919) 733-5083 Location. 1-877-623-6748 1617 Mail Service Center Fax (919) 733-0059 512 N. Salisbury St. Raleigh, North Carolina 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617 An Equal Opportunity /Affirmative Action Employer 50% recycled/ f 0% post -consumer paper ht1pJ/h2o.enr state. nc.us Inadequate Freeboard Page 2 Rainfall records for the past 12 months for this site up to the date of submittal (if available) Cropping system and PAN specified in the CAWMP. If the cropping system was not in compliance with the facility's CAWMP, provide details of the cropping system in place for the past 12 months. A summary of actions taken to restore the needed freeboard in the lagoon(s) including but not limited to removal of animals from the site, delay of restocking of animals, pumping and hauling waste to another site (specify site), securing additional irrigation equipment, and securing additional spray sites. A description of water conservation measures in use at the facility and the date(s) installed. If the lagoon level(s) are still in violation of the facility's CAWMP and Permit, provide an updated Plan of Action as to how the facility will return to compliance. Provide a detailed description of the actions taken or proposed to be taken to insure that there are no further freeboard violations at this facility. This information must be received by the Wilmington Regional Office at the following address no later than 10 days following receipt of this letter. Division of Water Quality 127 Cardinal Drive Extension Wilmington, NC 28405-2845 Once this information is received and evaluated by the DWQ staff, a determination will be made as to the appropriate compliance/enforcement actions to be taken. Each case will be evaluated on its own merit. The efforts by the owner/producer to notify DWQ of the problem, efforts made to resolve the problem once identified, and efforts proposed to prevent future problems will be positive factors in this determination. Nothing in this letter should be taken as removing from you either the responsibility or liability for this non-compliance or future cases of non-compliance. If you have any questions regarding this letter, please do not hesitate to contact our Wilmington Regional Office Staff at (910) 395-3900. Sincerely, 6 Alan W. Klimek, P.E. Director cc: Wilmington Regional Office Non -Discharge Compliance/Enforcement Unit Central Files O.O� W A T �9QG Stanley James 5489 S NC 50 Wallace, NC 28466 Dear Stanley .Tames: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 8, 2003 Subject: Rescission of Notice of Violation / Issuance of Notice of Deficiency Big Brook #1 & #2 Facility # 31-159 Duplin County Alan W. Klimek, P.E_ Director Division of Water Quality Thank you for your recent submittal of the information requested in our letter dated April 15, 2003. We greatly appreciate the effort that you made in compiling this information and sending it to our Wilmington Regional Office by the date required. We also appreciate the fact that you reported the problem with high freeboard to our staff as required by your permit and worked with our staff to manage the problem once it occurred. Upon review and consideration -of the information submitted, the Wilmington Regional Office has determined that no further compliance/enforcement actions will be taken by the Division for these high freeboards. Also, based on your actions to properly operate your facility, the Division of Water Quality hereby rescinds the Notice of Violation that was issued to you on April 15, 2003 and replaces it with this Notice of Deficiency. In the future, please continue to'evaluate ways to maintain freeboard levels in the required range. These methods include, but are not limited to, water conservation practices, adding additional application sites, updating your cropping systems, adding additional and/or more flexible application equipment, and maintaining the lagoon levels at the lowest allowable and appropriate levels throughout the year. Our staff looks forward to continuing to work with you and your Technical Specialist to evaluate and implement any needed changes to your system. 7vo A A EhR Customer Service: Mailing Address: Telephone: (919) 733-5083 Location: 1 800 623-7748 1617 Mail Service Center Fax: (919) 733-0059 512 N. Salisbury St. Raleigh, NC 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617 An Equal Opportunity /Affirmative Action Employer 50% recycled / 10% post -consumer paper http:/1h2o.enr.state.nc.us Inadequate Freeboard Stanley James August 8, 2003 Page 2 Thank you again for your cooperation. If you have any questions, please do not hesitate to contact the staff of our Wilmington Regional Office at 910-395-3900. Sincerely, �.� C__V_ ✓�-�-��.L'�j Rick Shiver Water Quality Regional Supervisor CC: Kraig Westerbeek, Murphy -Brown, LLC Billy Houston, Duplin County Soil and Water Conservation District Patrick Fussell, DSWC Wilmington Files 31-159 Non -Discharge Compliance and Enforcement Unit Central Files State of North Carolina Department of Environment and Natural Resources RECEIVED. Michael F. Easley, Governor F E g 13 Z p o i William G. Ross Jr., Secretar lNCDENR Kerr T. Stevens, Director gy. J NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES February 5, 2001 CERTIFIED MAIL RETURN RECEIPT REQUESTED Stanley James Big Brook #1 & #2 5489 S NC 50 Wallace NC 28466 Subject: Notification for Wettable Acre Determination Animal Waste Management System Big Brook #] & #2 Facility Number 31-159 Duplin County Dear Stanley James. A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Dean Hunkele on 1 1123/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: Ig The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Dean Hunkele the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Dean Hunkele, at 127 Cardinal Drive Extension, Wilmington, NC 28405-3845, within in 90 days of the receipt of this letter. If you have any questions please contact Dean Hunkele at (910) 395-3900. If within 90 days you are unable to provide Dean Hunkele with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10%a post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Category 2: ❑ Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWO within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this Ietter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File Murphy Family Farms Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number-� Farm Name: V1 55V On -Site Representative: - Inspector/Reviewer's Name: Date of site visit: L� Operation is flagged for a wettable acre determination due to failure of Part 11 eligibility item(s) F1 F2 F3 F4 Operation not required to secure WA determination at this time based on exemption E1 E2, E3 E4 Date of most recent WUP: 1l� - Operation pended for wettable acre determination based on P1 P2 Annual farm PAN deficit: L��o pounds Irrigation System(s) - circle #. 9Q. hard -hose traveler, 2..center7pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system wlportable pipe; 5. stationary gun system wlpermanent pipe; 7. stationary gun system wlportable.pipe PART 1. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part I exemption.) E1 Adequate irrigation design, including map -depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D2ID3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE_ E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part Ill. (NOTE:75 % exemption cannot be applied to farms that fail the eligibility checklist in Part-11. Complete eligibility checklist, Part 11- F1 F2 F3, before completing computational .table in Part 111). PART 11. 75% Rule .Eligibility Checklist and .Documentation of WA Determination " Requirements. WA Determination .required.because- operation fails nne ofthe.eligibility requirements listedbelow: _ F1 Lack .of:acreage:whichTesuttedin:over-applicationmf_wastewater_(PAN) on:spray_-- field(s)fccordingwofarm'sdastnwo-years lf:imgation�ecords. _ F2 Unclear,11legible,--or lack of -information/map: _ F3 Obvious Feld -limitations Inumerous_ditches,failurE:to:deductTequired_:__ bufferlsetback:acreage;_or25°/fl":oftotalmcreageddentified:in�AWNR.7-includes: _ small; irregularly-shaped_fields=fields_lessfhan-5�cresfor..travelers_or_lessfhan 2 acres for.-stationarysprinkiers). F4 WA determination required because CAWMP -credits field(s)'s acreage "in excess of 75% of the respective field's total acreage as noted in table in Part Ill. Revised.April 20, I999 Facility.Number - Part lll. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT I FIELD I - TYPE OF I TOTAL CAWMP FIELD I COMMENTS3 NUMBER NUMBER'S IRRIGATION ACRES ACRES % SYSTEM 3 � <98 3,GS CT I I I FIELD NUMBER' - hydrant pull,zone, or:point numbers may be used in place of field numbers depending on CAWMP and type of irrication'system.- If pulls, etc. cross -more -than one field, inspectorlreviewer will have to combine fields to calculate 75% field by field determination for exemption; -otherwise operation will be subject to WA determination_ FIELD NUMBERZ - must be clearly delineated on -map. COMMENTS' -back-up fields with CAWMP acFeagezexceeding=75% of its total:acres and having received less than 50% of its annual PAN as documented in thefarm'sprevious-two years' (1997 & 1998) of irrigation TecordsI-cannot serve -as -the sole basis forrequiring a WA Detenninafion:=Back- upfields-must-benoted in the -commentsecuon-and must be accessible by irrigation -system. Part IV. Pending WA'Determinations - P1 Plan Jacks :followinginformation: P2 Plan revision -may_satisfy75% rule based on adequate overall PAN deficit and by adjusting -all field:adreage#o below 75% use rate P3 Other (ielin process of installing new irrigation system): h�r�• �— �`"-�Ir� IV State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form e's�fa�(A9 (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations 9 The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. if a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Big BrookAI 1.2 Print Land Owner's name:-Stanleye 1.3 Mailing address: 5489 S NC 50 City, State: Wallace N Zip: _28466 _ Telephone Number (include area code): 285-4773 _ 1.4 County where facility is located: Duplin 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a countyroad map with the location of the farm identified): TaksN_C_Hwy 50 north of PinbgDk._Tum right onto SR 1830, Farm is 2 miles on rieht. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): M=hy Farms Murphy Family Farms 1.8 Date Facility Originally Began Operation: % �'7 If L 1.9 Date(s) of Facility Expansion(s) (if applicable): C) — 2. OPERATION INFORMATION: 2.1 Facility No.: 31 (county number); 159 (facility number). 2.2 Operation Description: Swine operation Feeder to Finish 7344- Certified Design Capacity Is the above information correct? =yes; El no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Tvpe of Swine W of Animals 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean (# sow) 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: Tvne of PouItry No. of Animals 0 Layer 0 Non -Layer 0 Turkey Inc of Cattle No. of Animals 0 Dairy 0 Beef No. of Animals: FORM: AWO-G-E 1/26/98 Page 1 of 4 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): Required Acreage (as listed in the AWMP)• -1 4 2.4 Number of Lagoons: ,� t4�AC `(f3) ;Total Ca aci:! Cubic Feet (f3); Required Capacity:VWi�t Number of Storage Ponds: ; Total Capacity: (ft3); Required Capacity: (0) 2.5 Are subsurface drains present within IW of any of the application fields? YES or lease circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or ig) (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act. NRCS Standards. etc.) (Swine Only) or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? �// -'le What was the date that this facility's land application areas were sited? _ _ _ 1- // - 9 , 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Alicants hitials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application_ 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3 The waste application windows for every crop utilized in the WUP. rQ �c5� .3.9 The required NRCS Standard specifications. 1Q A site schematic. ,'���' 3.3.11 Emergency Action Plan. ��oAy3.3-12 Insect Control Checklist practices noted. `n ,A , 3.3.13 Odor Control Checklst with chosen best management tpractices noted 3.3.14 Mortality Control Checklist with the selected method noted. If your CAWMP includes components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 1/28/98 Page 2 of 4 Facility Number: 31 - 159 Facility Name: Big Brook #1 & #2 4. APPLICANT'S CERTIFICATION: I, -S cLc\ 1 (Land Owner's name listed in question 1.2), attest that . this application for V1A a lS r eo1,-d- 1 { _ � (Facility name listed in question 1.1) has been reviewed by me and Is accurate and complete to the best of my knowledge. I understand that if all required pans of this application are not completed and that if all required supporting information and attachments are not included, this application package will be retumecIto me as incomplete. ? 7 Signature,, Date _ �/ �! _ ` 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. _ A Signature Date 3 - 7� D THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 1128/98 Page 3 of 4 1 , � 1 _ '� I��� r `� hu - it . • . r.rML �'.•_ x _ Y 'A%D �98 4lsr�$�q pemtltbrrg WASTE UTILIZATION PLAN AMMENDMENT BIG BROOK FARMS 1&2 DUPLIN COUNTY 4/17/98 This ammendment is intended to add the following field to the current WUP for the Big Brook 1&2 Farms: T7783 F2 Foreston Soil 1.0acres Bermudagrass(G) 255lbs PAN/acre T7783 F2 Foreston Soil 1.0acres Small Grain(G) 50lbs PAN/acre Grower should apply to bermudagrass between March and September only. Small Grain applications should be made between September and April only. This serves as an ammendment to,fhe current plan only. All requirements of the formal plan should be followed. /] /1 esterbeek, TS Stanley mes yT.ZSTE MANAG�NT PI.Ati CERTIFICATION FOR NEW OR =PANDER FEEDLOTS • p:Iliif� ! _etuf� the ctam opleted fozto the Division of Eaviwoamantal Haaagement at "�`•-i•,'tt''L= �p a on the ravarxe side of this form. 1~ fie Of ga leBIG BROOK #1pS. NC p` Wa aGe NC 28466 Phone NO-: (910) 285-47_ 33 `.! Count, hq _ Farm location: Latitude and Longitude:�044 5 �%T!-4 : _. i.i quireclj Also, Please attach a copy of a county toad map with 1%camp n identified. Type of operation (swine, layer, dairy, 36 )F'ee Sw Design capacity (number of animals) : I Average size of operation (12 month population avg.): 3 672 Average acreage needed for land application of waste (acres): 34, Tachaical specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the new or expa_:ded arnirnal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction,. operation and maintenance standards and specifications of the Division of Environmental management and the USDA -Soil Conservation Service and/or the North Carolina Sail and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A ,!cAc EF .0001-.0005. The following elements and their corresponding minimum criteria- hase_]::een,.rerified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for laccons or waste storage ponds; waste storage capacity; adequate quantity and aniount. of land for waste utilization (or use of third party) ; access or ownership of prcpez waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the'25-year, 24-hour sta=. Nama'of Tech^ical Specialist (?lease Print): Kevin Weston Affiliation: Murphy FArms, Inc. Address (Agency) p-Q_ Rnx 759 Rnse Hill * NC 2Rene No. 289—_2111 Ext.592 signature: � �-�•- Date: -c�a3=_3ac=s3s=aaaacaaagac=a.....aacaas,.ca:aax,w,aaa;�aaspaaaaoaacn=cs:ana Owns- /Iianager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for.the farm named above and will implement these procedures. I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man-made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Land Owner (Please Print). Stanley R. .Tames Signature A=2:-.S:= - Date: Frame of i!�.naQaw, if different from owner (Please print): signature: Date: ote: A change in land ownership requires notification or a new certification (if the approved plan is changed) to be submitted to the Division of Environmental Management within 60 days of a title transfer. DE24 USE ONLY : ACNE 4N ANIMAL WASTE MANAGEMENT PLAN CERTIFICATION FOR NEW OR EXPANDED FEEDLOTS Please return the completed form to the Division of Environmental Management at the address on the reverse side of this form. Name of farm (Please print): _ _Big Brook #2 _ Address: _ 5489 S. NC 50 _Wallace, NC 28466 _ Phone No.: County. Duolin _ Farm location: Latitude and Longitude: 340 45' 037 77° 44' 54" (required). Also, please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.): SvAne Design capacity (number of animals): 3672 Feeder to Finish Average size of operation (12 month population avg.): 3672 Average acreage needed for land application of waste (acres): 34 Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the new or expanded animal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction, operation and maintenance standards and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation pursuant to 15A NCAC 2H .0217 and 15A NCAC 6F .0001,0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technipl specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds: waste storage capacity, adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications: application rates: loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm. Name of Technical Specialist (Please print): M. Kevin Weston Affiliation: Murohv Familv Farms. Inc Address (Agency): P. O. Box 759 Rose Hill, NC 28458 _ Phone/No. 910 289-2111 Signature: i� �i Gr/ _ Date; //Z Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures_ I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before.the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man- made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Land Owner (Please Print; , Stanigy James R Signature: Name of Manager, if different from owner (Please Print): Signature: Date: / ` Z - Note: A change in land ownership requires notification or a new certification (if the approved plan is changed) to be submitted to the Division of Environmental Management within 60 days of a title transfer. DEM USE ONLY. ACNEW# State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Jaynes B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr.. P.E., Director ADDENDUM CONDITIONS ANDIOR EXCEPTIONS TO CERTIFICATION Address: 5489 S. NC 50 Wallace, NC 28466 County: Alin Name of Land Owner (print): Stanley James Signature (Land Owner): Name of Technical Specialist Certifying (print):_ M. Kevin jggston Signature (Teciuiical Speciaiis.,: � � Date: / �I A.0 below that are i:,; called by a technical specialist apply to the an zhed cerr~ cation: 2eiz The irrigation system has not been installed or evaluated concerning nozul4 size. spray pattern, spacing, pipe size, etc. It is the responsibility of the producer to obtain and operate the system with the proper components and to supply the required maintenance to assures that no runoff of pollu"" durirra oYciauo;, is appL--, -_ =d By 4zto,114 (month/day/year) the producer should have an irrigation specialist, possibly t:':e dealer where the systern was purchased, prepare an operation and maintenance plan for the irrigation system so that the producer knows how to operate the equipment to mt.t the non -discharge requirements. The waste management plan for this operation is based on yields higher than what is now recommended by NRCS. however, these yield.., are obtainable under high levels of management and the farmer has supporting documentation to justify higher nitrogen application rates. ?mow All of the permanent vegetation required by the waste management plan has not been established as of the date of this certification. The producer agrees to establish Lbe vegetaion by 30 96e (month/day/year), and to provide a temporary small grL-r crop in case some pumping is required prior to the establishment of the permane-u vegetation_ The landowner is responsible for notifying DENT in wg-idng t'i:: the stated wok that has a compliance date has been completed. This notification must be received by DEM within 15 days of the compliance date(s) listed above. please send verification of the properly completed work to: DEM Planning Branch, P.O: Box 29535, Raleigh, N.C. 27626. certaddn-doc r.vised: 6-15 -95 P.C. pox 29535. Roleich. Nor"-i Ccrdina 27626-05.35 Telephone 919-733-7015 =Y t a 1c-'�3 24eb Producer: S�a�,<<� 3ames a- _41-r a Location: Sf� 4ff30 A/C. f) Telephone(/ r o) af5 - y -7 -1 3 Type Operation: Number of Animals: -7�.1� �3�1 a; Gh 1pmr.5: o n +Mwign Capacity) ex;i o*- 36..�,� The waste from your animal f icility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the, animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities.. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to bawd eroding at up to -10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or dishing will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. r r l` LA.j.: _.., . Amount o�Waste Produced Per YQan(grrllons,,N, toms, etc J 7399 animals X (ate wastel�l/year=��( qamt.) wa telyear. Amount of Punt Available lfitrogen (PAN) Produced Per Year TNLinimals X 331bs. PAWanimallyear = !b lbs. PAN/year. (PAN from N. C. Tech Guide Std. 633) Applying the above amount ofwaste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Ac. * Utilized Application palm Total Met * This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K maybe over applied while meding the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. 'I11-0 -<M<N Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be Mwt beM (Required only if operator does not own adequate land [see Required Specification 2D Tract Field Soil Crop Us. N Acres - Us. N Month of * See footnote far Table 1. !m-, -F- �- I A �� Totals from above Tables Acres Lbs. N Utii ized- Table 1 Table 2 Total Amount of N Surplus or G6.7 5 19 516 .9 Produced cit 1(0,111 — Ib 95.1 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. 3 See attached map showing the fields to be used for the utilization of waste water. ,Application of Waste by Irrigation Field Sort Type Crop Application Application No. Rate (In/Hr) Amount (a) ` snwil lq�n D.J V. 5 = TABLE IS NOT NEEDED IF WASTE IS NOT BE NG APnJED BY IRRIGATION. HOWEVER A SO AR TABLE WML BE NEEDED FOR DRY L rM OR SLURRY. Your facility is designed forifo--days of temporary storage and the temporary storage must be removed on the average of once every--( _MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation ople.je 2-c t")oan �cs,�*� Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. 4 REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall " provide MRCS with a copy of a written agreement <sampk-enckowd) with a. Landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the cperation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 '(Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on ccnventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate is North Carolina" in the Technical Reference - Environment file for guidance.) �.: P r:IA z... .......... .......x,,.., ..,...,,,,,.x<�.a::a .- ". --- `: z:_:-,.�,....�.v..,,...,...,,.,�..,...mv-...w,.....,�,...--�•: w•x.�.. �,,.4�� UQUIlZED SPECIFICATIONS (Confinumm 7. Liquid waste shall be applied at rates not to exceed the sod infiltration rate such that runoff does not occur offske or to surface waters and in a method which does not cause drift from the site during application- No pondmg should occur in order to control conditions conducive to odor or &es and provide uniformity of application.. S. Animal waste shall not be applied to saturated sods, during rainfall events, or when the surface is frozen. ' 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fill or winter for spring planted crops on sods with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. 'This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells_ 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of- ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, and only then at agronomic rates provided the application causes no runoff or drift from the site. 6 .ax..a� ...vv.::.......♦a:...:.:x..:...v...:.:.......:..ax:.... x .. •a. x::.----. x:n.--a:a:a .... xxxxaxx.a •-« -Ana-n.-�avx�wM �rr.n+�wvxxx:xxvv : ...ax...:.a:xM1va:w:x:-vvvxna:.axw.vu... REQUIRED SPECIFICATIONS (continued) 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to Provide adequate storage for a 25-year, 24-hour storm event in addition to the one (1) foot mandatory fiveboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation.shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks,, and spills. A regular maintenance checklist should be kept on site. .....,.._.................-,.-..�.w.....:..............�....w...w...:n.:..._..-.-..��.--w::w:�2:Z:na`a��.-'"'."u'.w'2.`::::.w.u.......1.-..�y...-.-.......-:.......w..:`:-t..`.'.�-�.......:42.....w.....w.':;%AS:,.:.�.:.w:-::�4::: :i: WASTE UTIIM&nON PLAN AGREEMENT Name of Farm: foo T 4- Owner/Manager Agreement I (we) understand and will follow and implement the specification and the -operation and maintenance procedures established in the approved animal waste utilization plan for the fiirm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or constfuction ofnew facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no disch#rge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: �A •� �» ¢ 5 (Please print) Signature: �,..�- Date: Name .of Manager(If different from owner): Signature: Date: r� f r Name of Technical Specialist: (Please print) ram; W� 5�e rbe e Affiliation: - _M �. ram] y ro,y�-►• �a r rr 5 Address (Agency): _?6 B,3v -7541 Res���/� 2��5� Signature rz Q X - , -� . . x zzz� N --w � MO. ANMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased, etc.) - t . hereby give apply animal waste from his Waste Utilization System on the duration of time shown below. — permission to acres of my bud for I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when pr4erly applied should not harm my land or crops I also understand that the use of waste will reduce my need for commercial fertilizer. Adjacent Landowner: Date. Waste Producer: Technical Representative: SWCD Representative: Date: Date: Date: Term of Agreement: --,19—to 20 (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2-) W State of North Carolina Department of Envirdnment, Oealth and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director ADDENDUM CONDITIONS AND/OR EXCEPTIONS TO CERTIFICATION Name of Farm:_7t•►,,% 9�� 4- Address: 54 T 9 S County. L 1: Name of Land Owner (Dint): S �OL n Signature (Land Owner): Name of Technical Specialist Certifying (print): KfLI-5 ' C"_ j5z_ Signature (Technical Specialist)14- Date: 1+ All statements below that are i;Utialled by a technical specialist apply to the attached certification: The irrigation system has not been installed or evaluated concerning nozzle size, spray pattern, spacing, pipe size, etc. It is the responsibility of the producer to obtain and operate the system with the proper components and to supply the required maintenance to assure that no runoff of pollutants occurs during operation and that the waste is applied at the approved rates. By, r. l - q b (month/day/year) the producer should have an irrigation specialist, possibly the dealer where the system was purchased, prepare an -operation and maintenance plan for the irrigation system so that the producer knows how to operate the equipment to meet the non -discharge requirements. The waste management plan for this operation is based on yields higher than what is now recommended by NRCS; however, these yields are obtainable under high levels of management and the farmer has supporting documentation to justify higher nitrogen application rates. All of the permanent vegetation required by the waste management plan has not been established as of the date of this certification. The producer agrees to establish the vegetation by4-i -t G (month/day/year), and to provide a temporary small grain crop in case some pumping is required prior to the establishment of the permanent vegetation. The landowner is responsible for notifying DEM in writing thaz the stated work that has a compliance date has been completed. This notification must be received by DEM within 15 days of the compliance date(s) listed above. Please send verification of the properly completed work to: DEM Planning Branch, P.O. Box 29535, Raleigh, N.C. 27626- certaddn.doc revised: 6-15-95 P.O. Box 29535. Rdeigh. North Carolina 27626-0535 Telephone 919-733-7015 FAX.919-733-2496 An Equal Opportunity Affirmative Action Employer S6%recycled/ 10%post-consumer paper. 81ro o - System Calibration Inrorr-nation presented in rnanulacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, Pump wear tends to reduce operating pressure and 'low. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequerrdy the application uniformity. For example, operating the system with excessive pressure results in s..,ailer droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged. intakes or crys«llization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformi _y. , For the above reason, you should calibrate your eCu'ipnent on a recuicr basis to ensure prone' aoDiication rates arid. uni;ormity. Calibration at least once- every Lhree years is recor nmended Caiibration involves collecting and me-=s'_:;n- TJOW at Severe: lcCa_:c 5 in the cppliCitiO^ area. Any n;:nber o' CD 7icinBrS Cc:, = used tO collec-, aicv.' " i G determine the application rate. rain cauc-as work bay, because t4ney airCcd`;/ 'gave z aradu"c:ar scale from which to read t.�e application amount withour having to perform;, additional calculations. Hovrevar, pans, plasuu buckets, jars, or anY Sing with a uniform opening and cross-section can be used prcvideb the liquid co il__-.ed can by gas iy transferred to a sCaled container for me-2suring. For stations -J Sprinklers, cclleOticri Containers should be located rndorni`�I throughc *' the application area a: several distances from, sprinklers. For traveling guns, S:+ririiC:=rS s;*hould be looted along a transect perpendicular to the direction of pull. Sze: cuz collection containers 25 feet aDart alone u-ne transact or, bcTh sides of the can car. You should compute the average application rate for all nonuniformity, of the application. On a windless day, va."iation between containers of mor= LI-lan 30 percent is cause for concern. You shhould contact your irrigation dealer or techi deal specialist for assistance. -Reprinter :.~ tee~: l_a:ion Training for OPervions ofAnirr:a/ Wa= a Systems Manual OPEFUTION � NLA-r. E=N QNCE PLAN Proper Leon liquid nanage:ment should be a year-round priority. It is cspe iiaily irnpo, ant to marm-e Ievels so that you do not have problems during extended rainy and wet pe-aods_ Maxir,ru,.--t srorage capacity should be available in the lagoon for periods whe.•i the re:: ivan- e: op is dormant (such u v,rintertime for b,_-=udagass) or when there are extended r-r-Lnv spells such as the tiiundemorrn sw-son in the surnmerdme. This Me= .that at the r. �t s ems of plant growth in the later winter/early spring, irri10 a ding to a faun w•ast= management plan should be done whi never the land is dry enough to x=eive lagoon liquid. This will make rzorage space available in the lagoon for famre.wet pedods. kn the late surnmer/early fal-I the lagoon should be punted down to the low marker (se_ Figure 2-1) to aLow for rime.- storage. Every effort should be mad.- to mar�zr�i 9 the lagoon close to the mr -hum liquid level 2s •long as the weather and waste urt7ization Dlan will allow it. Waiting un` the lagoon h_s rezch-.• its maximum storage Cd-Dac.•ty before s� r-u:IIg to irm?ats doev not leave room for stonin excess vYcter during exLen ded wet De.iods. _ Cveznow � rile lagoon for any mason except a 2 j-yea , 24-hou7 storm is a violatorz of state law and subieci to pez-aly actior.. The rouT ne .`:: .L Znce ofalaCDc: _'Zvolves the fol.l,owLrig: of a viFeryl'A Cove. 707 the �.�. ..ete of CniriiliiCi.T. L7+p.�:t:Tula=ass art the most Co:-mon velzemz`e CO =. The V,,_..SllOuld be each, v...u, ifnee,:e.:, to mzin:Lm a vlaoroL'S S'. 'id. T"ne 2-n oLrlt oP Fe- Ze_ aoDl�ed Sa7ou:C De -ass: on a soils test, but i the event Char. it :s not Dzzacdcal to obis= a Solis test e~ci yew:, tht lagoon embarlmmen. ?__1d�suJ_.rvunMnC' a::s s-ould be fe :-: 800 pounds per a.^=e of- I C-? 0-? 0, or ' ;Mient. 3-zi, and trees or the emb=kment : uz-, be This rx; be CC%e by riiowin,-, scrzr_-_1g, 014, rl�, G$ot7Ding, or 2 combination of We pZ-1ctices. iris should be done a: ie st onc= a ye--- and possibly twicein vex—, t'la- weats`�e.- conditions a=e :cvo.?ble for rez7q vege.ative o�: h. NOTE: If ve?em`ron is controlled by sm ving, the hw-bic."de mLs: not be allowed to � the lagoon v a _ . Such che.-nicp-Is could harp the bn tine lagoon that are =F ng the writs. MainL-m.a-i= sp=ziors of the er,4 e lagoon should be made du.mng tat initial f.'Eng of the lagoon a-.d a: 1- st mond ly and zf= maior and sto.-m e•z.—nts. Items to be checke3 shouId i:.clude, as a rn= munn' the following: Wzzta Inlet Pioes, Re: tiding Pipes, and Overflow PIDes Iook for. 1. set a ion of joists 2. cracks or br. ;ks accumulation o salts or minera s =. overall condition o -Dues Lagoon sciracc---Ioali for: I. undesirable vegemdve growth 2. f oadng or lodged debris EmbanLmiellt--bolt For: I. sertleme-ra, cracking, or "iug" holes ? side slooe saauiry—slumps or bulges 3. wet or dump area on the back slope �. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Large lagoons may be subject to line.: damage due to wave action caused by song winds. 7nh= waves can erode the lagoon sidewalIs, thereby weakening the lagoon dam. A good s=—d of vegetation will reduce the pot` -trial damage caused by wave action. If wave ac--on causes serious dams to a lagoon sidew-,M, baf ies in the lagoon may be. used to rz^ixe the wave imvac=. Any of these features could Iead to erosion and weakening of the darn: IF your lagoon has any of these fear.res, you should an appropri2te exile« with des p, and conSi , -c:=o of w2sza lagoons. You —nay need to -provide a ter :��zy -fix if th-. - isa tart of a w-zsm dis:..:a:ge. Howeve_, a pen—naneZt solution should be reviewed by the tec:ini e. - rirly dl�cLn� :.'iro a lagoon dam with heavy equipment is a se icas unde.-�z w--zi==idally se=vus cor_sezuemcr.s and shoL::d not be coneuc=i unless ir�-:sf:.- for prope7 o erzz:on of: 2. itia-dou Du.%t?s Check for 2r2- r- `, loose u�::_=s, a7d' ove_,?.? pUMp ope-z `on. An unusually loud or p-ndin noise, o- c-�-_'zt 7-ni oust of v or z-or., znav lncirra ze that the Is Ill nee..^. or or reola:.e.. NO : = ~-- �';� a De 17-MMI 'md and Opera`. - is f. f �::. SJs'+....:mZS S'Ot:IG iI :tly enough SO tl1� you are not "StFI-D:-:s I" bS e,^.ui.Jimi ent Ia3iL•re. Foil sAhotud�Derform you -Puri pin syst.en, :;. -. -a:-ice at a time whe-. your lagoon is at its low level. This will allow sane safety ti=- a should major repairs be recurred. Having z n ay full lagoon is not the time to think arbour snataing, repairing , or borrowing purrms. Probably, if your lagoon is full, your neighbor's boon is full also. You should cans ce-- main=ining an inventory ofsnam part; or pu--ps. SL-- 7ar..e waf.e- dive -$ion f6atuxes a_re dsgnrd to c7-!ry all surface drzi:.zge waters (suzh as rainfall runoff, roof a. .age, gutter Outlets, a -id pzr_;dng Iot runot) away from your lagoon and other wart :ieatu-nont or stora;e st uc:u:-es. Tne only wratr.r that should be coning from your lagoon is that which canes EOM your flushing (w�hing) system pines and the rzinfall that hits th,= boon dir.—dy. You should insper your civermon sys-x.-n for tht iollowino: I. ad�Ltt veg�tion ?. diversion ca:,acity 3. riC;e be.,. hdight Id=t nd proble:lls should be rars~. x--d prom-o cly. It: is advisable to ins , your sys dumin or :r: -ndist-Iy following a h=vy rain. If r�.hrLica7 asks rlcr is nr..: to de:.^—m=ne proPe soludons, czamilL with z�propr You should r=ard the Ievc of the lagoon jusc pziar to wn= rain is predict--d, and tu= mart£ the Ievel again ZIP to o hours af= the rain (ass=,,= is no purnping). Tail wa give you all idea of how much yotr lagoon Ieve•; will rse wish a =-min r'Tn�ii =oust (you must a=sa be reardin your rainfall for this to work). Knowing this sbboWd he.n in plauuiag it Rion arpu :ohs and s�arage. If Your lagoon li= excessively, you =Y have an s�rtowr problem ter; a ran" -- water dave'son or th— may be s.e:pg:hnm the lagoon from the survundLng land. 1.3goan Ope--aton .. • I_ Irnne zmiv caar,= Ori C=biish a e.� .._ Ie:c sod cover on b= seu S*xf,_ces to avoid emam 2. Fri new :noon d, s ...one.-rt voice-► a a_ I—st half full' oil vmt b:-::rr u zs= loading j�Yr�e} ruing care not: to e:Cdz E lung or baits" slopes. 3. Drz rmia- .S :mlm the :c:o3n should have a fl, Dive exxrend.': r,,- t e. end or t�.,e ::_ e :0 Cs:.:.zi--ge np..' he hoborn Of the IZoor.. i:� 0= C}- 510W7s'7g tha Slc.... M—,_• Sii�, t0 $vOId ..._C,. Of �'I_ i_r1TRe. 4. wn-_n t)oaib1.e b _ IcacK,]Ig ne-.w Iagoons iZ �e r=C, to mL to Vrz_ ilea _ R : Is c ne.� IZ0R be w3L1 SIL�zt 1� 7T., c ,Wor_z s-Xtz i:�Crcr: i.-I tte a- OUM, of 0_25 Ver"...�,t of the : ,1t 1:0 �tcLTd volurzt. ! L=,T_S a6z,vion of wzz���. E. yia rt -h a =cd;c check on the Isoo:. Iic'aid -D =. If the DR & s below 7.0, add a_-mri=z-1 Tune at the raze of I pots: d hoe; I000 cubic of Loon licmd voit.me undl the pH rases above 7.6. Optimum h,,*,= i:add- p= is betiv= 7.5 and 8.0. 7. dark color, lark ofbubbling, and excessive odor sign als inade, bioio, chi acdvi.;. Consultadon vrth z t- ~:'I:".iCI specs st is r=mm=dd .: t:^e.<e rara=o:s o= For prolon -d pe;;ocs, espec7.a;Ty dur:ai; tu_ Cry szzson. The more f ^tee: •?y and is add ---A to a 1; goon, the be*= the lagoon wi,.%F :-t on. Flush syr,:__ms t;4ar wash w?st°. into th= Ia;oon s:v�al e=es ''��v apdm= for tr 'tee. -It_ Pi: re::.z_e sys--..-ns, in wric:I one or r:.are buiidin;s zr--dr_-== and r=h2zgd e~~-:, day, a?so �:o:;; we1_ _zLic, w caase.-v tian--mi.zLrz z� b�ilcins . a-M. urge and spill,,-e from i` :ng �•at.--.c:�, broker piDes and %;-ashdown throw tarL�Lr rnzntr^zrce and wam; cans :v-�on_ Puri x - Feed •wee and spillzge by I�im- fe��-s adjus This v,U reduce the anount of sole---itaring the daggoon Maintzin lagoon Baud level between the perm==t s-1,crap IL-n and the full t=x ; stozage Ieve1. Plat- visfDle ma_k= or stak s on the Doan bank to show the minimum liquid Ievctl and the r3arsrnum liquid.lever figure 2-1). Star iript n at the =-hest possible datM in the sursng based on nut~eot r ui.-rotl:: is ind sail mo" < •-a so ti3z "re porzy _rzra;e %;U, be martin•, j=- for L�e s=rne: thund---szo= se7son_ Simflzdy, *i pm in the 1` sz=,=erlearly fkll to provides ticxdmum l2c,,00n. r,cr a ce for L•? e ,ne lagoon L=cidd :Curt sizou.d r- ver be close: than 1 root to fat tows Lpoin: dl the d.l o� e♦ bd G:LkiiZem-, Do nor pu:l:p.a='oon Hicu.e lsve_ Iowe: ther^-�- leve_ L:lless VOu _'i MO`U12, S!LICEt. _ - *- rio pu. =ors apprO;.3.T. iy 1$ iuc es tmd=zz±. tie Lc.--;d s-�� and as uam the ins as too=ole. went c_dd_dons C= r7r d:_n c rr,2-1-- ' �, lor. -� ,_:.-�- forzet or- 4 on, •-olOe,ri , .�,Or Otde-- iOl�y�— --�.,cIIILJ �e-ha.""Cs» :quendy re -move soil s iTo,-n c .t-:I basins a: ---d. of C�7ni il.�.ile.^i'. Lou= di M-iZLIM I szric: v.—=-=on, rodent, zad vz =L!nD cont-ml n=- li-,coon .' i—m. Do not allow C-= o.- l.a.zge bushes to --ow on moon dam or era Rem, f:o,l. ti eove sludge te lagoon eithw- whcn, the sludge storazt capaC tp is _ t'i or be., -Ore it f-Els 50 ?^czc nL of t1lt Ti1c.'Ir.:t S-,AragaC volume. I ani.n�zzt proauc-ion, is to be t-- -miratc—_, the ovm -: is repons:ole for obz±L. Ig and a closu_--e -p!Fun to eii:==aM the posZoiizy or a L7Qi'1sZniL dischz:p. SIudge.RpM ova3: Rat= of boon buildup C:. be ; wucrd by: pmp--- Inoon Si Lig-, III"..:ianiC.'T scads S=paraaon of rius::ed w,-s'.-, Sl vify Ser:L'1; of f-lushtd vrast_ solids in z:, ap._^.rop icL3y desilz^^d hzsiI, or minimT�r�� fmd w =c: and spillage. lagoon k dge that is r-.^.1ove a=uZy rathe7 L.a-i stor.,d long L^'i:1 will: have morn nu=T =:s, have more odcr, and rwui.TM :nor- T-- d to properly m&t the nun r':S. Re=oval =h: iqu.:s: F--,Te a cutar:: a-�i.ic=r. M.: the sludge and Loon liculd with a coot pez-agitator imta-R- p°: tell th'oq t 'gc- Ore Spw 40SANoi. Sys'"^ DIiLo nearby G=JpI= and soil inwia+Gcc.-n De -water the y j y zn pf lagoa',i by _ � an onto neaby =oi_.d or for -age -land; tf:::.-_.:; ::::g SI Cgs; c7L':'nt) *�:O L'�'LId Sludge a7vi'.�Jr, ha e *.. andS,7r�iC� 0%>.D c:c:�:_=.0 or io=cgY:.c=.d; andv� ..::^arpors-. Dewater uZe L- r" tea: o: lagoo. cv .' a_ —.i ont0 nae2rby c.o_L._.r_ of fo-.4t.w:Cf dnngt Si:dgt irrc Ago—Cawig. L'='T IM or siuG t::�It; C =T an zoo Mot izzocn t0 :e:: iVe Ve S_'_dge so _:< liquids M-2 C= ma i=0 h-goon; riTC:• sIdge to d=c` —v haul a~c sp7ea1 wiii rnai:'= c n:0 crogla-d c= __:4_=d; a'1d soil Re— FC,e: ; c_ ht:n to A, yoL' :`-.1s:: ave the saudgr 'm:G_. is a:_:Ey art for nCsw' jazz a; VOL wot_e yo=�cnGil ti:•'at-_. _1.c slLcgwL care! c.:_w�_ nu=e=: =CF ez-: vclues::or1_... _'cuid. The app.-capon of the sludge to :Zeidt w'!T'bt TiI13It.":: by these nutins as W!Z as ea"r ore'ri{)T'S S:.�Sie awl;=ioi�s to taut field id C vp wa--Ste ac77i E=don -a:_'..S fix' T he d sc".. msnd° 1= Cep " is CIcoL": 3. 7llea r=oV ag si' dgt, you u:3: So pay ati.=.^:L~or'i to ti:e Hiner. to pmveot L2i7-:. CIO= att�tion by the puiape.- or d:s- a ope motor w� .:: e_-:su a tsthe l�;oon liner rvzv . r ]nt c-. Z vou see Soil rnaunial or t e syriddelc Wer smam-a7 being dis`E�-'I'i ed, your Ssonrad stop tba W==711t f i.nmedia-cly and not r su:ne until you are su4 - =* tlla siudgc be removed wi&,ou:t trait- iinju:-y. L = li-ne. is darnage;d it rnusz be -ai:- d as soor. as poss3alm_ Sludge re-=oved :Lrar the Ino`an `as a -nuch higher phospro.-= 27.d.heaVy metal ==t thaa liquid_ Be='= of this it shcLdd probably be applied to lz--Ld. with low paosrao.= and mcazll ievels, as indiC te, by a soil test, and to redti= the czanc- of e-oson_ NotY .`: it the slcc;c is a-oiicc! to fie_ � s INTO vezy h!§1 soil-':s phor;:c-=s, it: should -be Z=H& only az rums erg eo die c:op re...ovai or vhc=horu. As wiLl cta=- was-=, aI ."cV$ %ave your lagoon s:L'dse c nKyzz"I for its n U="G:L � L'e. The 2MV C.: 'o,-, o: s:c:dge will incnast tze arlount or Wor at t_Ze 'v.-st_ aa?0licado: Fx�;Z pr--� Lc.: should be Lstc^ to observe thw u:za d:=c,.do:{ and- other UnCJhOns uf1IG.7 could ii;;tee �e canc=n of nl bo.-s. pole Causes of Lagoon Failure I-z,goon faitutesTsult in the tumlaaned discharge of vrastevm= from the snc=-, Types of faLlur= include Iealcage through the bottom or sides, ov=opping, and brmth of the dares. rrn;n- proper desip and construction, the owne.: has the respo�y for sou== safety. Items which may lead to largpon failures inciudt- Modiucation or the lagoon strucase'--an ex mrnle is the pia--=t of a give in the dam without design and eonsznaea== on, (CoamItan m lagoon design bemree p ad g any pipes in dams) • I.asoon liatud lvds—hilgn Ievels.are. a safety IIsk. Fail= to inset and maintain the dam_ - Fxc= sm -h= w= flowing into the lagoon. Liner inre;dty—pmt..,= from inierpipe s=t rin , damage dtrk sedge removal, or rLm=-- hem lowering- lagoon Lauia- Ieve: below g±ou watt table. NOir.: is Izoon Kate.- is allowed to overtop the the moving war.,wMs— s;.� gaM, es to fc=--a in the fir,. Orce ta,:s damage sw-rz rz, it Can et=C;~ly. f.=, e a ILA Ctsc.:tge of yr�ss w and possfoie dt:,L 20=. t ' EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) 9io 3 !v EMERGENCY MANAGEMNET SERVICES (EMS) cllSOIL AND WATER CONSERVATION DISTRICT (SWCD) _LQ p NATURAL RESOURCES CONSERVATION SERVICE (NRCS) y �p COOPERA T 3VE EX T ERSION SERVICE (CES) This plan wiil be implemented in the event that wastes from your operation are leaking, overflowing or running off sit_. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure thai this does not happen. This plan should be posted in an accessible location for all' employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the shcuation, this may ore =y notbe, possible_ Suggested responses to some possible problems are lined belwo. A. Lagoon overflow -possible solutions are: a. Add soil to be.,, to increase elevation of dam. b. ru,i]p wastes to flaids at an accep gable rate. C. Stop all flows :o L. lagoon irnmediat=:y. d. Call a pe_mpinc contractor. jMake sure r',c sijrl.ace Wrier is a ±LarinC :cCCorl. 6. %::mull from. was:- application fieid-ac`zions lnc!ude: a. Im, rnediamiv stoo waste application. 0. C' $cia a t rn'ocrary diversion to contarn waSe. C. Ir-,corpera._ we=s e tG reduce runo cT. d. Evaluate and ellmir-aze the reasons) that cause use runoff,. e. valuEze the c.^,d71CciI0r1 rates Tor the -ffefds where runo,i ocvjr.-ei. C. Leakage from the v-,asze pipes and sprinklers -action include: . a. Slop recycle pump. b. Stop irrigation pump. c. Close valves io efirninate further discharge. d. Repair all leeks prior to restaging pumps. D. Leakage from fILsh sys.e.rns, houses, solid separators -action include: a. Srop recycle pur-np. b. Stcp irrigation pump. e. Make sure siphon occurs. d. Stop all flows in the house, flush sySze.rns, or solid separators. E Leakage from base or sidewall of lagoon: Of-�an this is seepage as opposed tc fiowin- leaks -possible 'action: a_ Dic a small sump or ditch from the ernbankmerzt to catch all seepage, put in a submersible pump, and pulrn.p back to lagoon. b. 1. ales are cause.] by burrowing animals, trap or remove animals and fill holes and compact wit.h a clay type soil. c. Hiave a professional evaluate -rhe condition of-rhesidewallsandlagoon- bc-�-zc.;- as soon as pcssible. 1' 2. Assess the extent of the spill and note any obvious damages. a. Did the waste.reach any surface waters? b. tipproximaiely how muc+� was released and for what duration? C. -v damage notes, such as employee injury, ash kills, or prcpe.,y damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surace waters? g. Are potable water wells in dancer (either on or oil the property)? h. Haw much reached surace waters? 3. Coma- appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -. After hogs, emergency number: °7S-733-3942. Your, phone call should include: your name, facifiy number, telephone number, the details of the inciderrfrom Rem 2 above, the exact location of the facility, the location or direction of movernerm of the spill, weather and wind conditions. i ne corrective measures t; at•have been uncer taken, and the seriousness of the sitution. b. If spill leaves prope^f or enters surface wafers, calf local EMS prone number. c.• Ins:uct EMS to contCr; local Hefath Depzrtr nen-L. d. C :-tact CEs, phone number - , focal SWCD o a ice phone number - -, and local NRCS C i +iCa Tor advice/tec"inical assist-ance phone number - -. 4. li ncna rr+ vis a ove wcr C Sherii.� ^ r= - Y b < call i i or the s De,�arim �� G.« _..�iG.ri ou pro;;iY::. to zher;, and ask me person to corm=c: ui= proper agencies ,Cr you. 5. Con -mac the cont,Gctor of vour choice to begin repair or problem to mii"i.TliZa o+i- Sse3 �� I a. Cv%:.� Gcz.''.rs 1YCrIie. rr, 4,y r., r,'. t .4 ck r �•r,_5 b. Cc, cc:ors Address: J= 0 -7 A K� Vic_ _� c- 587_ 67- _ C. Cc,-z ac-zors Phone: c1 Coma:- t-e technical spec.aiis who cerLilFed the lagoon (NRCS, Consul rig a. Name: hrG► 1�1.�5 G��QGei� 7. * Implement procedures as•advised by DWQ and technical assistance acencies to rer'tify ._ damage, repair the system, and reassess the wale manac,-,Bnr plan tc keep prCblem.s with release of wastes from happening again. Z INSECT CONTROL CHECKLIST FOR . %NIMA%L OPER A'nONS Source Cause BMP 's :a Mir irni=e Clot Site Spedtc ?roe iess - - - -- r (Liquid Sy ---tams) _ Flush Gumers Acointulatson of soirds ( nusn ay*tam is oastgned and operated surf iciancy to remove accumulated ias from Cut:am as designed. Remove bridging of accumulated raids at discharge Lagoons and Pots C urted Solids ( Maintain lagoons. setting basins and Pits where pest breeding is apparent to rrtinimixa the crusting of solids to a depth - _ of no mare Shan 6-a inches aver more than 30016 of surface. Excessive, Vegaurdva Decaying vagetarion ( fViainrain vagerazive Control along banns of Growth lagoons and atner irr:aourtdments to pravW. ' ac=urnu(adon of darayinC vegetative rnarm- Wang water's edge on imaoundmenesperirnnm (Dry Systerns) readers i=eed Spilage (} Gesi;n. o_crate oa:,c r-_.air.;ain teed sys:erns it.g_ bunicers and _tor:g^s) to mirvnize ut: ee. ca of Ceczyin7 wastage. O C!can 47 s=iHaga on a muidne basis (a..-. 40 dry interval dur r%C _um -tor. I S-30 day intarval due.-4 wir j '.ad storage Accu 'tjazian.S of feed residues (} Reduce moiS -'re ace :-^._.a-don witJhin and arnsad lr :-taciate Perimeter c` feed s;srage areas .hy irtsurin. drainage awayfrcr-e site and/or adecuate c_n:airr vf7Z- (e.;-. covered bin !er brewer's grain ar1C r"miiar ttig rtois _•ro g:Iia ' produce:!. () IrL:nec: for and remove or break uv ae =rotated sa(ids in filter sv-zs around feed storage as aeeeied- .nimal Holcring Areas Ae:...mnulttiotts of arvnd wastes (} Orninato low area :.:at traa moisture along fences and Teed wamgo and other loeat:aris where waste acc :=Taus and - and dis-:vrzance by animais is minimal. (J Maintain fence rows and VIter strops around mir :ei haldinC arees to mirirr=xe Becumulations of wastes (I.e. insaec; for and remove or break up ac__1.-Ldared solids as needed). November 11. 1$95 dry Manure Hard.Ling Aoaumedacians of emend Was as () Romova spiUaCe on a Murine basis (a.g.7•Io day Systarns interval durinc curnener. 15 30 days intervd duging wirrtar) whatar maerure is loaded for tend dpn or disposal. (} Provide for ad&cu&Co drm4Wa around mature stadrpies. ) krs:peet for and remove or bromic up accunAend in-Mtar snipes a:nund stac3g0as and m mm hmmghV areas sm needed. The issues checked i ] pertain to this operation. The tan downerrnregramr agrees tc use sound judgmesr; in -applying insect control measures as practical, I cerdfy the a:cremerrdaned insezccrrsal BesrManagemesrr Practices have been reviewed wit rfe. For more inforrriacon c-orrsa-.zza Coaparadve Erm lion Sarviee, Ceper=rmnt of EMorrsolocy, Sox 7613..Har;.i Camim Sae Urivarsiy, Raleigh. NC 27695-7653_ AM1C—Noverrtbar I I. 1996 SWINE FARM WAST MANAI- MQ\ F ODOR CONTROL CHECKL1S7 Source Cause B&lp's ra Minimize Odor Site Spee fic Prscsces Farmstead Swine production ( VeCoraava or wooded buffers: (•Y"oRaccn+rnand ad best management ��/pracrcer: (JGood judgment and common sense Animal body curfseas Dirry manure -covered animals (0,0FV *.Boors Floor surf as War marnrre-cowrad floor: floors: ' {wataters located over slotted floor!, { pse.dors at high end of sad floors: hf/Sc.aaa manure bsuadtrp from floors; (} Underfloor ventUation for drying Manure eolloczion pits Using (,(Frequent manure rarnovai byfmzh,pit reciarge.or scrape Parisl micarbial decontpossaan (} Underfloor vant7ation Venaiaaon exssm=r tars Volal ie Cesar (/ran maintenance; Dust (,r �.Firsenr air mover -en Indoor surfaces Dug: { Was:Kown between Croups of animals (} Feed additives; (} Feecaf covers: { } Pee= deiivery dowrs_ou: ex -.enders to feeCCr a:over5 Aush tanks A�.ation of raeycied lagoon () Rusn :anic covers R=id whiles :&nits are fZ". () =-'tend fill line= .a near bct-.zm of tanks wiwti an-,:-sianon vans =lush aileyrs Actuation curing wastewater () Uncer"fear f!ush wir Uaderlacr aarrveyananee ven t iati on !Flit recharge pours Agitation of recycled lagoon (j :xene racmarc lines :a near bot:am.of rr-%:id wia'Ie pits are fmmng pits with an7i:'ai-Cj% vet f= stetions Agitation during sty twA `Ding () Sur—.= .ark covers and drewdown Outside drain ccWac;:an :,g~.stion during wastawater () i3ox cavern or junction boxes conveyance ? ad of drainpipes a= lagoon Ag"aCon during wastewater (j cxtenc discharge Cain: of pipes undemaatrt lagoon i1Vuhd level .&goon surfaces Volat:is gas emissions r000r lagoon licuie eaoaar/ Fiological modng [rf ccrrec: lagoon s;ar._•a procedures "ninnvrrs surface area•-tv- Jurne ratio 6.111lut minturn agitation when c+smping l } Mecsarvcal noradon { J Proven Oiolocicaj additives !Canon sprinkJor nova¢ High pressure e; tadon ( l gsty on cry Carr +rites li=e or no wind Wind draft (+ �rrr„ur-n recor,�rstivnCvC eaarstian pressure(.fPvreo in;ako near lagoon lieaid surface (} Ptrrrm- trorn saeanGr:age layaon *C-Noverrbar 11. 1996 S:orego ionic or '3asin ParaaE rrticrobiei det9n'aosiaOn () Bot;orn or trsdievei loading surface NC3dng wiuia filling () ; ark covers Aptacion wnen emptying (} Bassin surdoev rrsat= of solids {) Provers bioloaeai additives or oxidants Set -.ling basin slicraea Par -dal rnicahul dseom4oaaort () E =orrd drainpipe ou'.lets undernesM liquid hang wiTic !tiring lav+el Agotadon when emptying () Fternove xacclod salads nsgsdarfy Manure, slurry or sluage AgiCation when spreadin; { ) Soil injoction of slurry/sludges spreader outlets Volatile gas ernisuons { } Wash residual rrsanure from spreader after trsa () Proven biological additives or oadants Uncovered manure. Slurry Voiania gas emissions whie drying () Sou infec.ion of scurry/sludges or sludge on field svrface:s { } Sail incorporardon within 48 hours {) Spread in tfyn uniform layers for rapid drying ' () Provers biological additives or oxidarm Dead animals Catrass decomposition () Proper dispom�don of eareesses Deed animal disaosai Carcass decomposition () Corrspi etc covering of Carcasses in btuial Fits ' pits () Proper loeatiorelcansrre:ion of d irposel Fie Incinerators Ine:mpiete eorn^ustcn { ) Secondary stack burners Standing wa:e- arcunt Er Y Wiper crainate ( Grace and lancsr.::c s.ter. cm, water drains 4ac:iities Mac -dial deccrn;osi cn c` away frar.-: facil-lties o ,anus rta-er .manuro tracicec ante p =iic ?awaymaintainedae_-ssr..ads Farr-t access road r-zntnnanca foods from far:- ac=e+a .additional In`or-scot.: Avc'i-ie i-^�• wine Manure Manar,a.rne.= nuiejol%ta Pacitat NGSU-� tension Center Swine Production Far- Po:r..tia Cdor Sources and Renedies. EEAE Fact Shoe- rtw Swine Produc-don Foc;Ti;y Manure Management ' 2 Aec-.arto--Cagoon Traat-ten-: -A.= i Z3-3Z Swine Production Foc i7; f lAwwre Managamet r Undar?.xr Fuse -Lagoon i racer non:.- ZB ,- . Z5-Z2 NCSU-i c _s;oon Desig and Manager:- en :or Livestodt Manure Trea-..nsnt and Starnga: _ZAE 7 C3-o'3 NCSLLaA-c .alibration of Manure and War.ewner Apaiicadan Ear tattC 2 E Fact Sheet NCSfi-s�i� antrolling Odors frorn Swine 2 Ong=. PIH-33 NCSU-S wine B areoon nvironmentai A. :saran r' =c.w. NPM Manual NCr''--tic?mducmASSOC :Lions for Manogrng Cdor. a ro---ort from the Swine Odor Task Form NCSU Ag:i Cor.�'cvdom uisance Concerns in Anirrug Manure Management: Odor and Flies: PRO1 C7, 1995 Canferonca Proceedings Saida c4operrd" Extension L�-Le issues checked ( ) pe zzin to this oper.—do. The landownerrn.eg. a:cr agrees to use sat:nd jud;mern its applying :or corstrel measures as p. cdcaf. :erify the adcr con;.o( Bee; Managnienr Pmczzices have been reviewed wide me. a :. �NOva mSar 7 S e e r> MORTALI i Y MANA.GE-MENT METHODS (check which method(s) are being implemented) i Burial three feet beneath the surface of the ground within 24 hours after knowledge of -the death. The burial be at least 300 feet from any flowing steam or public body of water. { ✓) Rendering at a rendering plant licensed under C. S. 106-168.7 { ? Complete incineration In the case of dead poultry only, placing in a disposal pit as a size and design approved by the Deparment ©f Agriculzure. ( } Any method which in the professional opinion of the State Vezerirarian would make possible the salvage of par of a dead animal's value wit"ocr, endangering human or animal health. (Wrizen approval of the State Veterinarian must be a mc.hed) POST OFFICE BOX 759 • ROSE HILL NORTH CAROLINA 28458 (919) 289-2111 November 7, 1994 Mr. Mike Sugg District Conservationist USDA - Soil Conservation Service PO Box 277 Kenansville, NC 28349 Re: Stanley James - 3672 Feeder to Finish Dear Mr. Sugg: Enclosed for your review is the completed Animal Waste Management Plan for the above referenced swine farm. Specific items included in this package are as follows: - Location Map - ASCS Tract -Map - Soils Investigation Report - Lagoon Design Spreadsheet - Operation &Maintenance Plan for Lagoon - Construction Specifications for Lagoon - Site Seeding Requirements - Earthwork Calculations - Site Plan with Construction Details It is my understanding that the Waste Utilization Plan for this farm will be developed for the grower by your office. Please contact me at (910) 289-2111, ext. 592 if you have any questions concerning this package. Sincerely: X, "'� X-�Z� M. Kevin Weston Engineering Technician MKW Enclosures cc: File Stanley James (complete package) George Leaming, Murphy Farms Construction only) Dave Roland, Murphy Farms Transportation only) Dept. (site plan Dept. (site plan LAGOON SITE SOILS INVESTIGATION PROJECT: .F f;.r - C. -c s COUNTY: FIELD INVESTIGATION BY: DATE: SITE SKETCH hz - ti -- -- - - BORING DEPTH SCALE WT BORING NUMBER AND PROFILE ! i r � 'd.°n-C ;F'' -�'" � '� � ,f Sr %F.,_.,�•.F f 11r-r , n ar�cinlr_ i OAAAOI illir` RACTLlf-in. 0-tr-1KiATl loc. �- Operator:STANLEY JAMES County: DUPLIN Date: 11/07/94 Distance to nearest residence (other than owner): 1500.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. - 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 3672 head (finishing only) x 135 lbs. = 495720 lbs 0 sows (farrow to wean) x 433 lbs. - 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 495720 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 495720 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = .1 CF/lb. ALW Volume = 495720 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 317.0 Inside top width (feet)----------------------- 317.0 Top of dike elevation ( feet) ---------- -------- 52.5 Bottom of lagoon elevation (feet)------------- 40.2 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 311.0 311.0 11.3 AREA OF TOP LENGTH * WIDTH = - 311.0 311.0 96721 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 243.2 243.2 59146 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH WIDTH * 4 277.1 277.1 307138 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 96721. 0 307137.6 59146.2 1.9 •'Total Designed Volume Available = 871993 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 317.0 317.0 100489.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 100489.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 495720 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 905515 gals. or 121058.2 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day ++ Volume = 0.0 cubic feet 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 58618.6 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot t DA Volume = 62605.6 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 121058 cubic feet 5B. 0 cubic feet 5C. 58619 cubic feet 5D. 62806 cubic feet TOTAL 242482 cubic feet 6. SUMMARY Temporary storage period____________________> 180 days Rainfall in excess of evaporation=====______> 7.0 inches 25 year - 24 hour rainfall__________________> 7.5 inches 1.0 feet Side slopes________________________-__-__--_> 3.0 1 Inside top length___________________________> 317.0 feet inside top width____________________________? 317.0 feet Top of dike elevation_______________________> 52.5 feet Bottom of lagoon elevation=-==______________> 40.2 feet Total required volume=====__________________> 738202 cu: ft. Actual design volume===_____________________> 871993 cu. ft. +� Seasonal high watertable elevation (SHWT)===> 48.5 feet Stop pumping elev.__________________________> 48.8 feet Must be > or = to the SHWT elev.====______> 48.5 feet Must be > or = to min. req. treatment el. _> 46.2 feet Required minimum treatment volume=====______> 495720 cu. ft. Volume at stop pumping elevation=====___=___> 624213 cu. ft. Start pumping elev.====_________-_______-___> 50.8 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr. - 24 hr. rainfall==> 809187 cu. ft. Volume at start pumping elevation=====______> 805198 cu..ft. Required volume to be pumped=====__=________> 179677 cu. ft. Actual volume planned to be pumped=====__=__> 180985 cu. ft. Min. thickness of soil liner when required==> 1.8 M�feet 7. DESIGNED BY: APPROVED BY: 61 DATE: ii� 71`'i`r DATE: /1-7-014 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: v, ,.....n • ivaa M'WV ..—I / L:-,aflm'—" l-LKi4 This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waote from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from buiiding(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 50.8 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 48.8 . This temporary storage, less 25 yr- 24 hr storm, contains 179677 cubic feet or 1343982 gallons. A. The recommended maximum amount to apply per irrigation is onq (1)• inch ,and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. G. Repair any eroded areas or areas damaged by rodents and establic3h in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, -and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the -NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.8 ft. ---------------------------------------------------------- NOTE: LINERS (PARTIAL OR FULL)_ ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. Soil Liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials_ VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding 'specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the the will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 4.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 240.0 LBS. FESCUE GRASS AT 60 LBS. /ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 120.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 0.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS' AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 160.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 4000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 8.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 400.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE - ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. WATTQUY WPO I�I?N POSTAJ f Ff YT �7�599 - R�2 HILL. NORTH CAROLINA 28458 ►w� i- IG-Discharge Pemiffina November 22, 1993 Mr. Mike Sugg District Conservationist USDA-SCS P. O. Box 277 Kenansville, NC 28349 Re: Stanley James, 3,672 Head Finishing Only Farm Dear Mr. Sugg: I am enclosing a copy for your use of the project design and site location for the above 3,672 head finishing farm. This project was designed based on the guidelines established by the SCS office. As per instructions from Mr. James, I would like for you to design the Waste Utilization Plan for this farm. I understand that the Waste Utilization Plan will be designed from the information provided by Murphy Farms, Inc. If you have any questions concerning the design for the Waste Utilization Plan, please contact Mr. James at 919-285-4773. Please contact me at (919)-289-2111, Ext. 524 if you have comments and/or questions concerning this package. Sincerely, MURPHY FARMS INC. l ohn a fes ey, P.E. Project Engineer JRL:smw Enclosures M CERTIFICATION OF ENGINEER The undersigned, an engineer duly registered to practice under the laws of the State of North Carolina, hereby certifies that these plans and calculations entitled " Stanley James " a 3,672 Head, Finishing Only Farm are an accurate copy of the work to be performed on this project. These plans fully and accurately depict the layout, location and dimensions of the project site. The design volume calculations are based on the guidelines established by the United States Department of Agriculture Soil Conservation Service. C A R ,I �i 0 Signature: ' 9294 GIN ���•' Registration No. ��•, y • ,.....••- �E� all !!!!0tt, Date: ��- a 1 z 7 ` IV ri r +,, li pI sa fl r•I r r y ry t ! $.e �!,7t/ ® 9 ' t� •f� i?. , �I t gy ? ' �, _ ,fi 17 � `I � =1 r N .. ' * � �'I '+� y� 9 ' `�.•� 'w � � � � raa V l : t �5 FF ' a �,r � :]� 3 `i =�� �. �. �I r1 � r � � � _ ea s .v• Y• �' � � 7 � h r, R � • '� �' � liV!lftMaA lot 0 4 M1. w _ g !a 1 Y ,t 5 a MURPHY FARMS, INC. P.O. Box 759' Rose Hill, NC 28458 Phone: 919-289-2111 Calculations By: John Lenfestey Date: 11 /11 /93 Farm Operator: Stanley James County: Duplin Distance to nearest residence (other than owner): INPUT DATA: Sows (farrow to finish) = 0 Sows (farrow to feeder) = 0 Head (finishing only) = 3,672 Sows (farrow to wean) = 0 Head (wean to feeder)= 0 Seasonal high water table elevation = Storage Volume for sludge accumulation = Treatment volume (Min. 1 CF/Lb) Inside top length of dike = Inside top width of dike = Top of Dike Elevation Bottom of lagoon elevation Freeboard depth of dike = Side slopes on dike = 25 Year — 24 Hour Rainfall = Rainfall in excess of evaporation = Minimum Permanent Storage Depth = CALCULATED DATA: Minimum treatment volume — livestock = Vol. of Waste Produced = 121,352 CF Vol. of Wash Water = 0 CF Rainfall —Excess Evapor. = 47,600 CF Rainfall / 25 Yr Storm = 51,000 CF Minimum temporary storage volume = Total minimum required treatment volume = Total design volume available = Total temporary volume avaliable = 1000.0 Feet 41.0 Feet 0.0 Cu. FL (As Per Owner's Reques 1.0 CF/Lb 400.00 Feet 204.00 Feet 49.00 Feet 35.50 Feet 1.00 Feet 3.0 : 1 7.50 Inches 7.00 Inches 9.40 Feet 495,720 Cubic Feet 219,952 Cubic Feet 715,672 Cubic Feet 721,088 Cubic Feet 225,127 Cubic Feet Total Volume at start pumping eleva#ion = 667,345 CF @ 47.30 Feet Design Volume less 25 Yr — 24 Hr Rainfall = 670,088 Cubic Feet Minimum Volume for permanent storage = 495,960 CF @ 44.90 Feet Permanent storage volume is greater than Mimimum treatment volume for livestock MURPHY FARMS, INC. Farm Operator: Stanley James Date: 11 /11193 VOLUME CALCULATIONS: 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) X 1417 Lbs. = 0 Lbs. 0 sows (farrow to feeder) X 522 Lbs. = 0 Lbs. 3,672 head (finishing only) X 135 Lbs. = 495,720 Lbs. 0 sows (farrow to wean) X 433 Lbs. = 0 Lbs. 0 head (wean to feeder) X 30 Lbs. = 0 Lbs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 495,720 Lbs. 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Page 2 Minimum volume = Lbs. SSLW x Treatment Volume (CF/Lb. SSLW) Minimum volume = 495,720 Cubic Feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Minimum volume = 0.0 Cu. Ft. (As Per Owner's R q 4. TOTAL DESIGN VOLUME Inside top length of dike = 400.00 Feet Inside top width of dike = 204.00 Feet Top of Dike Elevation = 49.00 Feet -Bottom of lagoon elevation = 35.50 Feet Freeboard depth of dike = 1.00 Feet Side slopes on dike = 3.0 : 1 Total design lagoon liquid level elevation = 48.00 Feet Total design liquid level depth = 12.50 Feet Determine total design volume using prismoidal formula: SS 1 End1 = 3.0 Feet SS 1 Sidei = 3.0 Feet SS 1 End2 = 3.0 Feet SS / Side 2 = 3.0 Feet Inside Dike Length @ Design Liquid Level 394.00 Feet Inside Dike Width @ Design Liquid Level = 198.00 Feet MURPHY FARMS, INC. Farm Operator: Stanley James Date: 11 /11 /93 VOLUME CALCULATIONS (continued): Area of Top = Inside dike length(top) * Inside dike width(top) Area of Top = 394.00 * 198.00 Area of Top = 78,012 Square Feet Page 3 Area of Bottom = Inside dike length(bottom) * Inside dike width(bottom) Area of Bottom = 319.00 * 123.00 Area of Bottom = 39,237 Square Feet Area of Midsection = Inside dike length(mid) * Inside dike-width(mid) Area of Midsection = 356.50 * 160.50 Area of Midsection = 57,218 Square Feet Total design volume = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Total design volume = 346,122 * 2.08 Total design volume = 721,088 Cubic Feet 4A. TOTAL DESIGN VOLUME AT START PUMPING ELEVATION OF 47.30 Feet Area of Top = Area of Bottom = Area of Midsection 75,543 Square Feet 39,237 Square Feet 56,137 Square Feet Volume @Start Pump = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Volume @Start Pump = 339,328 * 1.97 Volume @Start Pump = 667,345 Cubic Feet 4B. TOTAL DESIGN VOLUME AT END PUMPING ELEVATION OF 44.90 Feet Area of Top Area of Bottom = Area of Midsection = 67,347 Square Feet 39,237 Square Feet 52,497 Square Feet Volume @ End Pump = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Volume @ End Pump = 316,570 * 1.57 Volume @ End Pump = 495,960 Cubic Feet MURPW FARMS, INC. Page 4 Farm Operator: Stanley James Date: 11 /11 /93 VOLUME CALCULATIONS (continued): 4C. TOTAL DESIGN VOLUME AT PERMANENT STORAGE ELEVATION Minimum Permanent Storage Depth = 9.40 Feet Area of Top = 67,347 Square Feet Area of Bottom = 39,237 Square Feet Area of Midsection = 52,497 Square Feet Permanent Volume = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Permanent Volume = 316,570 * 1.57 Permanent Volume = 495,960 Cubic Feet 5. TEMPORARY STORAGE VOLUME CALCULATIONS Design Drainage Area = Area of Lagoon (Top of Dike) + Area of Buildings Design temporary storage period = 180.0 Days Area of Lagoon = Length at top of dike *Width at top of dike Area of Lagoon = 400.00 * 204.00 Area of Lagoon =' 81,600 Square Feet Area of Buildings (roof & lot water) = Length of Buildings * Width of Buildings Area of Buildings = 0.0 * 0.0 Area of Buildings = 0.0 Square Feet Design Drainage Area = Area of Lagoon (Top of Dike) + Area of Buildings Design Drainage Area = 81,600 + 0 Design Drainage Area = 81,600 Square Feet 5A. VOLUME OF WASTE PRODUCED Approximate daily production of manure in CF/LB SSLW 0.00136 CF/Lb SSLW Volume of Waste = Lbs. SSLW * CF of Waste/Lb./Day * 180 Days Volume of Waste = 495,720 * 0.00136 * 180 Volume of Waste = 121,352 Cubic Feet MURPHY FARMS, INC. Farm Operator: Stanley James Date: 11 /11 /93 TEMPORARY STORAGE VOLUME CALCULATIONS (continued) 5B. Volume of Wash Water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Page 5 Vol. of Wash Water = Gallons per Day * Temporary Storage Period / 7.48 Gals./ Cubic Foot Vol. of Wash Water = 0 * 180 Vol. of Wash Water = 0 Cubic Feet 5C. Volume of Rainfall in, Excess of Evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.00 Inches Vol. of Excess Rainfall = Design Area * Rainfall Amount Vol. of Excess Rainfall = 81,600 * 7.00 Vol. of Excess Rainfall = 47,600 Cubic Feet 5D. Volume of 25 Year -- 24 Hour Storm Vol. of Storm Rainfall = Design Area * Rainfall Amount Vol. of Storm Rainfall = 81,600 * 7.50 Vol. of Storm Rainfall = 51,000 Cubic Feet TOTAL REQUIRED TEMPORARY STORAGE 5A. Volume of Waste Produced = 121,352 Cubic Feet 5B. Volume of Wash Water = 0 Cubic Feet 5C. Vol. of Rainfall in Excess of Evapor. = 47,600 Cubic Feet 5D. Vol. of Rainfall / 25 Yr — 24 Hr Storm = 51,000 Cubic Feet TOTAL TEMPORARY VOLUME = 219,952 Cubic Feet MURPHY FARMS, INC. Page 6 Farm Operator: Stanley James Date: 11 /11 /93 6. SUMMARY Minimum treatment volume - livestock = 495,720 Cubic Feet Minimum temporary storage Volume = 219,952 Cubic Feet Total minimum required treatment volume = 715,672 Cubic Feet Total design volume available = 721,088 Cubic Feet Total temporary volume avaliable = 225,127 Cubic Feet Design start pumping elevation = Total Volume at start pumping elevation = Design Volume less 25 Yr - 24 Hr Rainfall = Design end pumping elevation = Total Volume at end pumping elevation = Design min. permanent storage elevation = Total Volume at min. storage elevation = Vol. of Permanent + Temporary Storage = NOTE: Bottom of Temporary Storage = the water table elevation of 7. DESIGNED BY: John Lenfestey DATE: 11 /11 /93 APPROVED BY: DATE: 47.30 Feet 667,345 Cubic Feet 670,088 Cubic Feet 44.90 Feet 495,960 Cubic Feet 44.90 Feet 495,960 Cubic Feet 715,912 Cubic Feet 44.90 Feet is above 41.00 Feet NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: L444SO- 1 L 9Y '-V� •. MURPHY FARMS, INC. Page 1 P.O. Box 7W - Rose Hill, NC 28458 Farm Operator: Stanley James Date: 11 /11 /93 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) with minimum odor control. The time required for the planned fluid level to be reached - (permanent + temporary storage) may vary due to soil conditions, flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals 2) excess rainfall after evaporation and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7.0 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from the building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain the minimum treatment depth of 6 feet. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot guns and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. a MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Stanley James OPERATION AND MAINTENANCE PLAN (continued) ----------------------- The following items are to be carried out: Page 2 1. It is strongly recommended that the treatment lagoon be precharged to 1/2 of its capacity to prevent excessive odors during start—up. Precharging reduces the concentration of the initial waste entering the lagoon, thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump —out of the lagoon when fluid level reaches elevation 47.30 feet as marked by the permanent marker. Stop pump —out of the lagoon when fluid level reaches elevation 44.90 feet or before the fluid depth is less than 9.40 feet deep (this prevents the loss of favorable bacteria). The designed temporary storage volume less the 25 year — 24 hour storm volume is 168,952 cubic feet or 1,263,763 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. MURPHY FARMS, INC. Page 1 P.O. Box 75J Rose Hill, NC 28458 Farm Operator: Stanley James Date: 11 /11 /93 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ------------------------------------------ SECTION 1: CLEARING All trees and brush shall be removed from the construction area before any excavation or fill is started. Stumps will be removed within the area of the foundation of the embankment, all fill areas and all excavated areas. All All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot below final grade. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of the embankment material. The lagoon site (and pad site if needed) is to be stripped of topsoil (minimum of 3') and stockpiled for use on dike and pad slopes (finished depth of 2-3"). SECTION 2: CUT—OFF TRENCH A cut—off trench (when specified) shall be installed as shown on the plans. SECTION 3: CONSTRUCTION Construction of excavated and earthfill areas shall be performed to the neat lines and grades as planned. Deviations from this will require prior approval of the SCS. Earthiill shall be placed in a maximum of 9' lifts and shall not be placed in standing water. Compaction shall be performed by the construction equipment or by a sheeps—foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent overage for settlement. MURPHY FARMS, INC. P.O. Box 7519 Rose Hill, NC 28458 Farm Operator: Stanley James Date: 11 /11 /93 SPECIFICATIONS FOR CONSTRUCTION (Continued) ----------------------------- To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated to a minimum of one (1) foot below grade and backfilled and compacted with a SCS approved material (ie — CL, SC, CH). Refer to the soil investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. SECTION 4: VEGETATION All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to seeding specifications sheet. Page 2 MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: County: Date: Stanley James Duplin 11/11/93 Soil Investigation to Determine Suitability of Proposed Lagoon Site ------------------------------------- A total of three (3) soil borings were taken on this site to determine if the existing soils would be suitable for embankment material for the lagoon. Page 1 The benchmark elevation of 45.01 feet is located on the top of control point #133. The estimated high water table elevation = 41.0 Feet, +1— Using the Unified Classification System, the results of the borings are as follows: Boring #1: N 49+53 1 E 47+15 0 Ft. — 2 Ft. — SC material (clayey sands; sand —clay mixtures) 2 Ft. — 11 Ft. — SM material (silty sand (light brown to white in color)) Boring #2: N 49+95 1 E 49+ 17 0 Ft. — 2 Ft. — SC material (clayey sands; sand —clay mixtures) 2 Ft. — 9 Ft. — SM material (silty sand (light brown to white in color)) Boring #3: N 48+33 / E 50+18 0 Ft. — 1 Ft. — SC material (clayey sands; sand —clay mixtures) 1 Ft. — 9 Ft. — SM material (silty sand (light brown to white in color)) Based on the results of these borings, the soils available on this site are not suitable to be used as embankment material for the lagoon site. A suitable clay material (ie — CL,SC,CH) for the liner will be required for this site. Ground water may be a problem during construction. MURPHY FARMS, INC. P.O. Box 7% Rose Hill, NC 28458 Farm Operator: Date: Stanley James 11/11/93 - SEEDING RECOMMENDATIONS Acres of Fescue Grass: Acres of Bahia Grass: Acres of Hulled Bermuda Grass: Acres of Rye Grain: Acres of Rye Grass: (Temporary vegetation) Total Area to be seeded: Use the following seed mixtures indicated: 180.0 Lbs. Fescue Grass @ 60 Lbs./Acre (Best suited on clayey or wet soil conditions) Seeding Dates: September 15 To November 30 0.0 Lbs. 'Pensacola' Bahia Grass @ 60 Lbs./Acre (See Footnote No. 1) Seeding Dates: March 15 to June 30 0.0 Lbs. Hulled Bermuda Grass g 8 Lbs./Acre (Suited for most soil conditions) Seeding Dates: April 1 to July 31 0.0 Lbs. Rye Grain @ 30 Lbs./Acre (Nursery for Fescue) 3.0 0.0 0.0 0.0 3.0 6.0 Acres 120.0 Lbs. Rye Grass @ 40 Lbs./Acre (Temporary Vegetation) Seeding Dates: December 1 to March 30 300.0 Total Lbs. seed mixture are required for this application Page 1 MURPHY FARMS, INC. P.O. Box -.7,r-*3 Rose Hill, NC 28458 Farm Operator: Stanley James Date: 11 /11 /93 SEEDING RECOMMENDATIONS (Continued) ------------------------ Apply the following to the seeded area: 6,000.0 Lbs. of 10-10-10 Fertilizer @ 1000 Lbs./Acre 12.0 Tons of Dolomitic Lime @ 2 Tons/Acre 600.0 Bales of small grain straw @ 100 Bales/Acre All surface drains should be installed prior to seeding. Shape all disturbed areas immediately after earth moving is completed. Apply lime and fertilizer, then disk to prepare a 3 to 4 inch smooth seedbed. Apply seed and firm seedbed with a cultipacker or similar equipment. Apply mulch and secure with a mulch anchoring tool or netting. Page 2 Note 1: Pensacola Bahia Grass is slower to establish than common bermuda grass. When using Bahia, it is recommended that 8 Lbs./Acre of common Bermuda be included to provide cover until the Bahia Grass is established. State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Division of Water Quality March 5, 1998 Certified Mail # Z 312 648 688 Return Receipt Requested Mr. Stanley James Big Brook Farm #1 and #2 5489 South NC Hwy. 50 Wallace, North Carolina 28466 1 • • RCDE14k NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND N)VURAL RESOURCES Subject: SECOND NOTICE OF DEFICIENCY Big Brook Farm #1 and #2 Facility Number: 31-159 Duplin County Dear Mr. James: On March 4, 1998, staff from the Wilmington Regional Office of the Division of Water Quality inspected you animal operation and the lagoon(s) serving this operation. It was observed that waste had been applied to spray field #2 which is not listed in the Certified Animal Waste Management Plan. In addition, erosion cuts were present on the inner and outer dike walls of lagoon #1. On June 13, 1997, the Wilmington Regional Office of the Division of Water Quality issued a Notice of Deficiency based on a June 11, 1997 inspection which found erosion on the dike wall of lagoon #1 at that time. Applying waste to fields not in your plan and erosion of the lagoon dike wall are violations of your Certified Animal Waste Management Plan (CAWMP), and subsequent infractions may result in a Notice of Violation and include a civil penalty. All fields on which waste is to be applied must be listed in the CAWMP. The erosion areas on the dike wall of lagoon #1 should be filled with a suitable clay material and re -seeded with an appropriate vegetative cover. In addition, the bare areas on both lagoons should be re -seeded with an appropriate vegetative cover. The waste application records should be kept by pull number and field number, using the correct wetted acreage. We suggest that you contact your service company, local NRCS or Soil and Water District office for any assistance they may be able to provide to correct the situation. 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper Z`312 648 688 us Postal Se ACO Receipt for Certified Mail No Insurance Co ge� gee provided.I See reverse Do not use for lnt Postav �`� Certified Fee • Special Delivery Fee Resnided DeavM Fee w Whom ReCeV & j)3W d to .� RWW d s M, p TOTAL P �FJ� M 00 Posbn L 9 r rl.. Mr. Stanley James March 5, 1998 Page 2. To remain a deemed permitted facility, you must notify this office in writing within seven (7) days of the receipt of this notice, what actions will be taken to comply with your waste management plan. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit. Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit. The Department of Environment, Health and Natural Resources has the authority to levy a civil penalty of not more than $10,000 per clay per violation. When the required corrective actions are complete, please notify this office in writing at the address below. if you have any questions concerning this matter, please call David Holsinger, Andy Helminger or Brian Wrenn at 910-395-3900. Sincerely, Brian L. Wrenn Environmental Specialist cc: Harold ]ones, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Dr. Garth Boyd, Murphy Family Farms Operations Branch Wilmington Files S. IWQSIBRU4A'%WEFlD UPLIM3]-159-2.DEF J State of North Carolina IT Department of EnvironmentTI� 1 and Natural Resources98 Division of Water Quality James B. Hunt, Jr., GovernorNCDENR y Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director NoizrH NT AN N TuRDrpAL RF_ O of E1+EVIFiONMFJYT AND NATURAL RESDURCES September 22, 1998 : u. Stanley lames 5489 S NC 50- Wallace NC 28466 Subject: Notice of Violation and Revocation for Nonpayment Big Brook #1 & #2 Permit Number: AWS310159 Duplin County Dear Stanley James: In accordance with North Carolina General Statute 143-215.1OG, all animal operations who receive an animal waste management system permit will be charged in each year of the term an annual permit fee. Annual permit fees are billed following the issuance of the permit and then annually thereafter on the anniversary of that date. Your animal waste management system permit was issued on 6/8/98. Your annual permit fee for the period of 6/8/98 - 6n199 is $200.00. Your payment was due 8/7/98. Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 NCAC 2H .0205 (c) (4). and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, the subject permit is hereby revoked unless the required Annual Animal Waste Management System Permit fee for your animal operation is received within that time. Operation of an animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and is subject to the assessment of a civil penalty of up to $10,000 per day. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office P.O. Box 29535 Raleigh, North Carolina 27626-0535 If you have any questions, please contact Fran McPherson at (919) 733-7015 ext. 210. c ely, 4Howard,, cc: Non -Discharge Branch CompIiance/Enforcement Unit Wilmington Regional Office Duplin County Health Department Permit File P.O. Box'29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled / 101/* post -consumer paper MAR 1 6 1998 Big Brook Hog Farm - 1 and 2 %T-i I have started hauling dirt and repairing inter an dikes on unit 1. It should be completed in 8-10 days. Site 2 should be complete by April 15. I have a meeting with soil and water conservation, on March 12, to talk with them about correcting the problem at Little Brook Hog Farm. Thank You, Stanley R. James 31 i sA -V 31- 34? ~ ea 5Wf s� � aw. State of North Carolina Department of Environment, Health, and Natural Resources Wilmington Regional Office James B. Hunt, Jr. Division of Water Quality Jonathan B. Howes Governor Secretary June 13, 1997 y 71 . ' 1 Stanley James Big Brook Farm #1 5489 South NC Hwy. 50 Wallace, NC 2846.6 Subject: NOTICE OF DEFICIENCY Big Brook Farm #1 Facility Number: 31-159 Duplin County Dear Mr. James: On June 11, 1997 Staff from the Wilmington Regional Office of the Division of Water Quality, inspected your animal operation and the lagoon(s) serving this operation. It was observed that some erosion of the clay liner has occurred on the lagoon. Large cuts were observed - in various sections of the outer dike wall of the lagoon. It is our concern that some of these gullies may become deep enough to cut through the liner material and sacrifice the integrity of the structure. As discussed at the time of the inspection, the cuts should be filled with a suitable clay material, compacted and reseeded with an appropriate vegetative cover. In addition, any bare spots on the lagoon wall should be reseeded with an appropriate vegetative cover. We suggest that you contact your service company, local NRCS or Soil and Water District office for any assistance they may be able to provide to correct the situation. To remain a deemed permitted facility, you must notify this office in writing within fourteen (14) days of the receipt of this notice, what actions will be taken to comply with your waste management plan. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit. 127 Cardinal Drive Extension, Wilmington, H.C. 2M5-3945 0 Telephone 910-395-3900 + Fax 910350-2004 An Equal Opportunity Affirmative Action Employer .c �3 P 057 083 039 US Postal Service Receipt for Certified Mail No insurance Coverage Provided. L,—)Y Do not use for International Mail See reverse 0 A p�� JUQG ost OffIce, State, a zlP Code Ua Postage Cenfied Fee Spoaal Delivery Fee Restricted Delivery Fee PA tum Receipt Showing to Wlwm & Date Delivered J �� ! !]CLPII w P $ f Stanley James June 13, 1997 Page 2. Please be aware it is a violation of North Carolina General Statutes and Rules to discharge wastewater to the surface waters of the State without a permit and/or to fail to follow a certified waste management plan. The Department of Environment, Health and Natural Resources has the authority to levy a civil penalty of not more than $10,000 per day per violation. When the required corrective actions are complete, please notify this office in writing at the address below. If you have any questions concerning this matter, please call David Holsinger, Andy Helminger or Brian Wrenn at 910-395-3900. Sincerely, &�L4_ KL_� Brian L. Wrenn Environmental Specialist cc: Billy Houston, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Garth Boyd, Murphy Family Farms Operations Branch cWilmington:Files r RECEIVED N 3 0 1997 6/23/97 FBBY7: Dear Mr. Wrenn We have corrected the erosion on the outside of the lagoon, and have started to correct the erosion problem on the inside. This part of the correction will be finished by July l Oth 1997. Si erely, Stanley R. James ANIMAL WASTE MANAGEMENT PLAN CERTIFICATION FOR NI=VIi OR EXPANDED FEEDLOTS Please return the completed form to the Division of Environmental Management at the address on the reverse side of this form. Name of farm (Please print): Big Brook#2 Address: 5489 S. NC 50 Wallace. NC 28466 Phone No.: County: Dualin Farm location: Latitude and Longitude: 34' 45' 037 77° �44' 54" (required). Also, please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.): Swine Design capacity (number of animals): 3672 Feeder to Finish Average size of operation (12 month population avg.): 3672 Average acreage needed for land application of waste (acres): 34 . y� Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the new, or expanded animal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction, operation and maintenance standards and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation pursuant to 15A NCAC 2H .0217 and 15A NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity, adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stomiwater runoff events less severe than the 25-year, 24-hour storm. Name of Technical Specialist (Please print): M_ Kevin Weston Affiliation: Murphy Family Farms, Inc_ Address (Agency): P. O. Box 759 Rose Hill, NC 28458 PhoneNo. 910 289-2111 Signature: %�% �� l Date: ZZ/aZ/Z� _ Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man- made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Land Owner (Please Print; Stanley James _ Signature: Name of Manager, if different from owner (Please Print): Signature: Date: ! / ` Z -7 - fr Note: A change in land ownership requires notification or a new certification (if the approved plan is changed) to be submitted to the Division of Environmental Management within 60 days of a title transfer. DEM USE ONLY: ACNEW# N 00 9 'J r; �I--Z001 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director ADDENDUM �...k = it sr• iY. CONDITIONS AND/OR EXCEPTIONS TO CERTIFICATION Brook #2 Address: 5489 S. NC 50 Wallace, NC 28466 County: Duplin _ Name of Land Owner (print): Stanley James Signature (Land Owner): Name of Technical Specialist Certifying (print): . M, Kevin_ Weston Signature (Technical Specialist": ��� � - Date: / _;:0� All statemenu below that are it idalled by a technical specialist apply to the cert_Ecation: The irrigation system has not been installed or evaluated concerning nozzle size, spray pattern, spacing, pipe size, etc.. It is the responsibility of the producer to obtain and operate the system with the proper components and to supply the required maintenance to assure that no ninoff of pollui:i,u V�. ul� during OElCiduUn an,! �i, « �`,: •+aszc Is appll"'. By 3a (month/day/year) the producer should have an irrigation specialist, possibly the dealer where the system was purchased, prepare an operation and maintenance plan for the irrigation system so that the producer knows how to operate the equipment to m-t the non -discharge requirements_ The waste management plan for this operation is based on yields higher than what is now recommended by NRCS; however, these yields are obtainable under high levels of management and the farmer has supporting documentation to justify higher nitrogen application rates. All of the permanent vegetation required by the waste management plan has not been established as of the date of this certification. The producer agrees to establish the vegetation by 63o 9!e (month/day/year), and to provide a temporary small grain crop in case some pumping is required prior to the establishment of the permanent vegetation The landowner is responsible for notifying DEM in writing that the stated work that has a compliance daze has been completed. This notification must be received by DEM within 15 days of the compliance date(s) listed above. Please send verification of the properly completed work to: DEM Planning Branch, P.O. Box 29535, Raleigh, N.C. 27626. certaddn.doc revised: 6-15-95 P.O. Box 29535, Roieigh. North Corclina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 WATER QUALITY RECEIVED SECTION DEC 0 7 1995 ©PERATI()NS BRant4H M U R P H If F A M I L Y F A R M S November 2, 1995 Department of Environment, Health and Natural Resources Division of Environmental Management Water Quality Section, Planning Branch P. O. Box 29535 Raliegh, NC 27626-0535 Attn: Mr. Steve Tedder, Chief RE: Big Brook #2 - Swine Facility Certification Duplin County, NC Dear Mr. Tedder: Enclosed is the certification form for the above referenced swine faun. By this letter, the Owner certifies that the following crops will be planted or sprigged within 180 days of the stocking date of the farm. Stocking Date: / -7 9r _Barley _Rye ✓Bermuda Grass (Graze/Hay/Pasture) small Grain (Graze/Hay) Corn (Grain/Silage) _Sorghum _Cotton _Wheat Fescue (Graze/Hay/Pasture) _Oats Other(Explain) The lagoon effluent will be applied to the crops listed above by Center Pivot Irrigation (Installed/Not Installed) ,.--Solid Set Irrigation (Inst fled/Not Installed) Traveling Gun/Reel Irrigation (Owned/Not Owned) Third Party Applicator Other (Explain) . Name of Technical Specialist M. Kevin Weston Signature:—IfV i�--Q� _ Date: Name of Land Owner. Stanley James Signature:_ -I - Date: / -'7 9 - 9s cc: Stanley James Kim Patram, Murphy Family Farms Construction Department Post Office Box 759, Rose Hill, North Carolina 28458, (910) 289-2111, FAX (910) 289-6400 • STATE a State of North Carolina Department of Environment, Health, and Natural Resources Wilmington Regional Office James B. Hunt, Jr. Division of Environmental Management Jonathan B. Howes Governor Water Quality Section Secretary August 11, 1995 Certified Mail # Z 405 591 255 RETURN RECEIPT REQUESTED Mr. Stanley James 5489 South NC Hwy 50 Wallace, North Carolina 28446 Dear Mr. James: Subject: Stanley James Farm Facility Number 31-159 Duplin County On August 2, 1995 staff from the Wilmington Regional Office of the Division of Environmental Management inspected your animal operation and the lagoon serving this operation. Your lagoon was observed to have sufficient freeboard. However, there was not any vegetation established around the dike wall and some erosion has occurred. Additionally, no cover crop has been planted yet for spray irrigation and there was insufficient irrigation equipment. Your certification required that irrigation equipment must be available 180 days after the date of certification. The following corrective actions should be taken: Vegetative cover needs to be planted and maintained on the dike wall in order to stop further erosion, a cover crop needs to be planted, and the necessary irrigation equipment needs to be available. To remain a deemed permitted facility, all corrective actions must be made within seven (7) days. Failure to do so may result in the facility losing its' deemed permitted status and being required to obtain an individual non discharge permit for the facility. Please be aware that it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit and/or to follow a certified waste management plan. The Division of Environmental Management has the authority to levy a civil penalty of up to $10,000 per day per violation. 127 Cardinal Drive Extension, Wilmington, H.C. 2MS-3945 0 Telephone 910-395-3900 • Fax 910-350-2004 An Equal opportunity Affirmative Action Employer Stanley James Farm August 11, 1995 Page Two When the required corrective actions are complete, please notify this office in writing at the address below. If you have any questions concerning this matter, please call Mike Williams or Dave Adkins at (910) 395-3900. If you have any questions regarding what NRCS guidelines for Best Management Practices are or how to best achieve them, contact your local NRCS office. S' erely, Mike Williams Environmental Specialist H cc: Dave Adkins, Regional Water Quality Supervisor Duplin Soil and Water Conservation District Duplin County Health Department Tom Jones, NC Division of Soil and Water Conservation Operations Branch ; P8 Form 3800, March ;oznm =�(Dn m( Ln m �a9se t., d @ FJ c1 mo ui K �a m m _n 7 u ANIMAL WASTE MANAGE2MUT PLAN CERTIFICATION FOR NEW OR =PANDED FEEDLOTS Please retus•a the completed farm to the Division of Rnviroameatal 2Sanagement at the address on the =averse aide of this form. Name of fag8 (P S aseeri st) : BIG BROOK #1 Address: yy CC VV Wallace, NC_ 8466 _ Phone No. (91.0) 285-4773 Countyy j Farm location: Latitude and Longitude-34 ,°44 5y"AT° 4' �{required) Also, please attach a copy of a county road map with 1 cation identified. Type of operation (swine, layer, dairy, ): Swine Design capacity (number of animals): 39$5 Fee er TO Flnlstl Average size of operation (12 month population avg.): V67 Average acreage needed for land application of waste (acres): 310 ===a==ea..ne esa=sass=aaa�aaaa�aa=sass =a xt:area==-==as=ass==c=asaaa=.=a3aaa�waaaaaasa Techai.cal Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the new or expanded animal waste management system as installed for the Farm named above has an animal waste management plan that meets the .design, construction,. operation and maintenance standards and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.000S. The following e-lements and their corresponding minimum criteria have;.been,verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity; adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-yeas, 24-hour storm. Name of Technical Specialist (Please Print) Kevin Weston Affiliation: Murphy FArms, Inc. Address (Agency) : P _0 - Rnx 7SC) 17nsp Ni'11 !' Nf 2A4128ne No. (U1 0 ) 789_71 11 Signature: Date:_? _-_..���a=aaaaaaa�aaaaauaaaaaaaasaaaaa=aaaasaaaaasaaaaaazasaa>rawn=�aaiaa Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan tor.the farm named above and will implement these procedures. I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man-made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. - Name of LandQOwns=- (Please Print) : Stanley R. James - Signature: �l _ _ Date: 7' Name of Manager, if different from owner (Please print): Signature: qte: A change in land ownership requires (if the approved plan-'-- is-'- to Date: notification or a new certification be submitted to the Division of Environmental Management within 60 days of a title transfer. �f��`� DEM USE ONLY:ACNEWff O Ext.592 �I 11 ui z •\ R if'' '7 S Y1 - "� / it IJ .�• � ., � � ,T .[ ~iJ� � •\ ;1 to ..� i / ?.r 1.�1! 'I � � � � � . ^. � e, � h �,.i� � 1., � � ��._ ti =fix• -sac `r A it te: r � fe �'^ � � 's1 M r. t R 1sY7ff11fnN � !i! T �' • lrrrulroN �� �� �� r i jw 's � � � 7 � =1 � ,fir a � y r r•'f;'�� y � � � .i (Y , � — i•, �� � � tN 1VA � r POST OFFICE BOX 759 • ROSE HILL, NORTH CAROLINA 28458 (919)269-2111 August 17, 1994 Department of Environment, Health and Natural Resources Division of Environmental Management Water Quality Section, Planning Branch P.O. Box 29535 Raleigh, NC 27626-0535 Attn: Mr. Steve Tedder, Chief Re: Big Brook #1-Swine Facility Certification Duplin County, NC Dear Mr. Tedder: Enclosed is the certification form for the above referenced swine farm. The area required for spray irrigation of lagoon effluent has not been sprigged. By this letter, the Owner certifies that the area required for spray irrigation will be sprigged or planted with the crops as called for in the Waste Utilization Plan within 180 days of the stocking date of the farm. The lagoon effluent will be applied with the owners reel type irrigation equipment. Name -of Technical Specialist: M. Kevin Weston Signature: 'W' �Er. G�-�,�` - - -- Date • Name of Land Owner: Stanley R. James cc: Stanley R. James POST OFFICE BOX 759 ■ ROSE HILL, NORTH CAROLINA 28458 (919) 289-2111 November 7, 1994 Mr. Mike Sugg District Conservationist USDA - Soil Conservation Service PO Box 277 Kenansville, NC 28349 Re: Stanley James - 3672 Feeder to Finish Dear Mr. Sugg= Enclosed for your review is the completed Animal Waste Management Plan for the above referenced swine farm. Specific items included in this package are as follows: - Location Map - ASCS Tract -Map - Soils Investigation Report - Lagoon Design Spreadsheet - Operation &'Maintenance.Plan for.Lagoon - Construction Specifications for Lagoon -- Site Seeding Requirements - Earthwork Calculations - Site Plan with Construction Details It is my understanding that the Waste Utilization Plan for this farm will be developed for the grower by your office. Please contact me at (910) 289-2111, ext. 592 if you have any questions concerning this package. sincerely: M. Kevin Weston Engineering Technician MKW Enclosures cc: File Stanley James (complete package) George Leaming, Murphy Farms Construction only) Dave Roland, Murphy Farms Transportation only) Dept. (site plan Dept. (site plan ka" LAGOON SITE SOILS INVESTIGATION PROJECT: F./�.r �. , j COUNTY: FIELD INVESTIGATION BY: DATE: SITE SKETCH l 2 -- Y i Ll BORING DEPTH SCALE WT -y- BORING NUMBER AND PROFILE l• - © JYf�f.4 1jf-�i �•-) ^Ci : ��---_-= J O .>t'! .. 'ram'- .-'n0 /i 136 6— To t�nRIn1C, r cnnnpi inir nn�rNnn• .. cirn�nTE iA�• /: � �-- Operator:STANLEY JAMES County: DUPLIN Distance to nearest residence (other than owner): 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. 0 sows (farrow to feeder) x 522 lbs. 3672 head (finishing only) x 135 lbs. 0 sows (farrow to wean) x 433 lbs. 0 head (wean to feeder) x 30 lbs. Describe other : Date: 11/07/94 1500.0 feet = 0 lbs = 0 lbs - 495720 lbs = 0 lbs = 0 lbs 0 Total Average Live Weight = 495720 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 495720 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW .Volume = 495720 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)---------------------- 317.0 Inside top width (feet)---------------------- 317.0 Top of dike elevation (feet) ----------- ----- 52.5 Bottom of lagoon elevation (feet)--- ------ 40.2 Freeboard (feet) ----------- --- ------ 1.0 Side slopes (inside lagoon)------------------ 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 311.0 311.0 11.3 AREA OF TOP LENGTH * WIDTH = 311.0 311.0 AREA OF BOTTOM LENGTH * WIDTH = 243.2 243.2 96721 (AREA OF TOP) 59146 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH + WIDTH * 4 277.1 277.1 307138 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] DEPTH/6 96721.0 307137.6 59146.2 1.9 Total Designed Volume Available = 871993 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 317.0 317.0 100489.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 100489.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 495720 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 905515 gals. or 121058.2 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 58618.6 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 62805.6 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 121058 cubic feet 5B. 0 cubic feet 5C. -58619 cubic feet 5D. 62806 cubic feet TOTAL 242482 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.5 inches 1.0 feet Side 3.0 . 1 Inside top 317.0 feet Inside top width____________________________> 317.0 feet Top of dike elevation=======================> 52.5 feet Bottom of lagoon elevation==================> 40.2 feet Total required volume=============--===---==> 738202 cu.- ft. +� Actual design 871993 cu. ft. Seasonal high watertable elevation (SH.WT)===> 48.5 feet Stop pumping elev.__________________________> 48.8 feet Must be > or = to the SHWT elev.==========> 48.5 feet Must be > or = to min. req. treatment el. => 46.2 feet Required minimum treatment volume===========> 495720 cu. ft. Volume at stop pumping elevation============> 624213 cu. ft. Start pumping eiev.=________________________> 50.8 feet +� Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 809187 cu. ft. Volume at start pumping elevation===========>. 805198 cu- ft. Required volume to be pumped================> 179677 cu. ft. Actual volume planned to be pumped==========> 180985 cu. ft. +� Min. thickness of soil liner when required==> 11. �8f�e�et 7. DESIGNED BY : C APPROVED BY : tl DATE: l it 7 1'14- DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: v• Call..-. 11 asnlll.t"L..r%Ll This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from buiiding(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 50.8 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 48.8 . This temporary storage, less 25 yr- 24 hr storm, contains 179677 cubic feet or 1343982 gallons. 5 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. b. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, -and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height'and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the -NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion' and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.8 ft. NOTE: LINERS (PARTIAL OR -FULL), ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (le - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of -the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the nex�t lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of.equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains ar-e encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 4.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 240.0 LBS.- FESCUE GRASS AT 60 LBS. /ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 120.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 0.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 160.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 4000.0 LBS. OF 10--10-10 FERTILIZER (1000 LBS./ACRE) 8.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 400.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE - ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. POST OFFICE BOX 759 -ROSE }TILL, NORTH CAROUNA 28458 (919) 289-2111 November 22, 1993 Mr. Mike Sugg District Conservationist USDA-S CS P. O. Box 277 Kenansvi.11e, NC 28349 Re: Stanley James, 3,672 Head Finishing Only Farm Dear Mr. Sugg: I am enclosing a copy for your use of the project design and site location for the above 3,672 head finishing farm. This project was designed based on the guidelines established by the SCS office. As per instructions from Mr. James, I would like for you to design the Waste Utilization Plan for this farm. I understand that the Waste Utilization Plan will be designed from the information provided by Murphy Farms, Inc. If you have any questions concerning the design for the Waste Utilization Plan, please contact Mr. James at 919--285-4773. Please contact me at (919)-289-2111, Ext. 524 if you have comments and/or questions concerning this package. Sincerely, MURPHY FARMS INC. l ohn fes ey, P.E. Project Engineer JRL:smw Enclosures `\ CERTIFICATION OF ENGINEER The undersigned, an engineer duly registered to practice under the laws of the State of North Carolina, hereby certifies that these plans and calculations entitled " Stanley James " a 3,672 Head, Finishing Only Farm are an accurate copy of the work to be performed on this project. These plans fully and accurately depict the layout, location and dimensions of the project site. The design volume calculations are based on the guidelines established by the United States Department of Agriculture,Soil Conserrrabon Service. ��yi�srrrrrr CAR 01-1 Signature: 04, 1 - Regist Date: JI, %Y11"I W . IC LU 1 IFS 1' .l !• � � = ` / al +f � + r � % w' •i N' 1.1 15 � � ! � ill. � q p •� _ � �y :i. � ��` 1j '� ' 4 • �' 1.; s. �1a � rM1`a �I 11 131 �, �v �r � 5• f � �' 1.•• ,.1� ` SS �• Lb ;# 1' tYI 7 _ 7 1. � � 1 ,k ^�:•'•:�' isyslliaoH "�• � • 1 lil � !. 3� �{jb1 f* � A d .r < a '1 •� '�� ldy3 yy � �� � � � Z �,,}3 ♦ 4 } 1.4 1 W � 1 7 1,1 A jw Y �4 ` 4 � 'Al .. ' � • G it I>t _ a MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Phone: 919-289-2111 Calculations By: John Lenfestey Date: 11 /11 /93 Farm Operator: Stanley James County: Duplin Distance to nearest residence (other than owner): INPUT DATA: Sows (farrow to finish) = 0 Sows (farrow to feeder) = 0 Head (finishing only) = 3,672 Sows (farrow to wean)= 0 Head (wean to feeder) = 0 Seasonal high water table elevation = Storage Volume for sludge accumulation = Treatment volume (Min. = 1 CF/Lb) _ Inside top length of dike = Inside top width of dike = Top of Dike Elevation = Bottom of lagoon elevation = Freeboard depth of dike = Side slopes on dike = 25 Year — 24 Hour Rainfall = Rainfall in excess of evaporation = Minimum Permanent Storage Depth = CALCULATED DATA Minimum treatment volume — livestock = Vol. of Waste Produced = 121,352 CF Vol. of Wash Water = 0 CF Rainfall —Excess Evapor. = 47,600 CF Rainfall 125 Yr Storm = 51,000 CF Minimum temporary storage volume = Total minimum required treatment volume = Total design volume available = Total temporary volume avaliable = 1000.0 Feet 41.0 Feet 0.0 Cu. Ft. (As Per Owner's Reques 1.0 CF/Lb 400.00 Feet 204.00 Feet 49.00 Feet 35.50 Feet 1.00 Feet 3.0 : 1 7.50 Inches 7.00 Inches 9.40 Feet 495,720 Cubic Feet 219,952 Cubic Feet 715,672 Cubic Feet 721,088 Cubic Feet 225,127 Cubic Feet Total Volume at start pumping elevation = 667,345 CF @ 47.30 Feet Design Volume less 25 Yr — 24 Hr Rainfall = 670,088 Cubic Feet Minimum Volume for permanent storage = 495,960 CF @ 44.90 Feet Permanent storage volume is greater than Mimimum treatment volume for livestock MURPHY FARMS, INC. Page 2 Farm Operator: Stanley James Date: 11 /11193 VOLUME CALCULATIONS: 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) X 1417 Lbs. = 0 Lbs. 0 sows (farrow to feeder) X 522 Lbs. = 0 Lbs. 3,672 head (finishing only) X 135 Lbs. = 495,720 Lbs. 0 sows (farrow to wean) X 433 Lbs. = 0 Lbs. 0 head (wean to feeder) X . 30 Lbs. = 0 Lbs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 495,720 Lbs. 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Minimum volume = Lbs. SSLW x Treatment Volume (CF/Lb. SSLW) Minimum volume = 495,720 Cubic Feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Minimum volume = 0.0 Cu. Ft (As Per Owner's R q 4. TOTAL DESIGN VOLUME Inside top length of dike = 400.00 Feet Inside top width of dike = 204.00 Feet Top of Dike Elevation = 49.00 Feet Bottom of lagoon elevation = 35.50 Feet Freeboard depth of dike = 1.00 Feet Side slopes on dike = 3.0 : 1 Total design lagoon liquid level elevation = 48.00 Feet Total design liquid level depth = 12.50 Feet Determine total design volume using prismoidal formula: SS 1 End1 = 3.0 Feet SS / Side1 = 3.0 Feet SS 1 End2 = 3.0 Feet SS 1 Side 2 = 3.0 Feet Inside Dike Length @ Design Liquid Level 394.00 Feet Inside Dike Width @ Design Liquid Level = 198.00 Feet MURPHY FARMS, INC. Page 3 Farm Operator: Stanley James Date: 11 /11 /93 VOLUME CALCULATIONS (continued): Area of Top = Inside dike length(top) * Inside dike width(top) Area of Top = 394.00 * 198.00 Area of Top = 78,012 Square Feet Area of Bottom = Inside dike length(bottom) * Inside dike width(bottom) Area of Bottom = 319.00 123.00 Area of Bottom = 39,237 Square Feet Area of Midsection = Inside dike length(mid) * Inside dike-width(mid) Area of Midsection = 356.50 * 160.50 Area of Midsection = 57,218 Square Feet Total design volume = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Total design volume = 346.122 * 2.08 Total design volume = 721,088 Cubic Feet 4A. TOTAL DESIGN VOLUME AT START PUMPING ELEVATION OF 47.30 Feet Area of Top = Area of Bottom = Area of Midsection = 75,543 Square Feet 39,237 Square Feet 56,137 Square Feet Volume @Start Pump = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Volume @Start Pump = 339,328 * 1.97 Volume @Start Pump = 667,345 Cubic Feet 4B. TOTAL DESIGN VOLUME AT END PUMPING ELEVATION OF 44.90 Feet Area of Top = Area of Bottom = Area of Midsection = 67,347 Square Feet 39,237 Square Feet 52,497 Square Feet Volume @ End Pump = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Volume @ End Pump = 316,570 1.57 Volume @ End Pump = 495.960 Cubic Feet MURPHY FARMS, INC. Page 4 Farm Operator: Stanley .dames Date: 11 /11 /93 VOLUME CALCULATIONS (continued): 4C. TOTAL DESIGN VOLUME AT PERMANENT STORAGE ELEVATION Minimum Permanent Storage Depth = 9.40 Feet Area of Top = 67,347 Square Feet Area of Bottom = 39,237 Square Feet Area of Midsection = 52,497 Square Feet Permanent Volume = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth/6) Permanent Volume = 316,570 * 1.57 Permanent Volume = 495,960 Cubic Feet 5. TEMPORARY STORAGE VOLUME CALCULATIONS Design Drainage Area = Area of Lagoon (fop of Dike) + Area of Buildings Design temporary storage period = 180.0 Days Area of Lagoon = Length at top of dike * Width at top of dike Area of Lagoon = 400.00 * 204.00 Area of Lagoon = 81,600 Square Feet Area of Buildings (roof & lot water) = Length of Buildings * Width of Buildings Area of Buildings = 0.0 * 0.0 Area of Buildings = 0.0 Square Feet Design Drainage Area = Area of Lagoon (Top of Dike) + Area of Buildings Design Drainage Area = 81,600 + 0 Design Drainage Area = 81,600 Square Feet 5A. VOLUME OF WASTE PRODUCED Approximate daily production of manure in CF/LB SSLW 0.00136 CF/Lb SSLW Volume of Waste = Lbs. SSLW * CF of Waste/Lb./Day * 180 Days Volume of Waste = 495,720 * 0.00136 * 180 Volume of Waste = 121,352 Cubic Feet MURPHY FARMS, INC. Farm Operator: Stanley James Date: 11 /11 /93 TEMPORARY STORAGE VOLUME CALCULATIONS (continued) 5B. Volume of Wash Water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Page 5 Vol. of Wash Water = Gallons per Day * Temporary Storage Period / 7.48 Gals./ Cubic Foot Vol. of Wash Water = 0 * 180 Vol. of Wash Water = 0 Cubic Feet 5C. Volume of Rainfall in Excess of Evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall = 7.00 Inches Vol. of Excess Rainfall = Design Area * Rainfall Amount Vol. of Excess Rainfall = 81,600 7.00 Vol. of Excess Rainfall = 47,600 Cubic Feet 5D. Volume of 25 Year — 24 Hour Storm Vol. of Storm Rainfall = Design Area * Rainfall Amount Vol. of Storm Rainfall = 81,600 * 7.50 Vol. of Storm Rainfall = 51,000 Cubic Feet - TOTAL REQUIRED TEMPORARY STORAGE 5A. Volume of Waste Produced = 5B. Volume of Wash Water = 5C. Vol. of Rainfall in Excess of Evapor. _ 5D. Vol. of Rainfall / 25 Yr — 24 Hr Storm = 121,352 Cubic Feet 0 Cubic Feet 47,600 Cubic Feet 51,000 Cubic Feet TOTAL TEMPORARY VOLUME = 219,952 Cubic Feet MURPHY FARMS, INC. Farm Operator: Stanley James Date: 11 /11 /93 6. SUMMARY Minimum treatment volume — livestock = 495,720 Cubic Feet Minimum temporary storage volume = 219,952 Cubic Feet Total minimum required treatment volume = 715,672 Cubic Feet Total design volume available = 721,088 Cubic Feet Total temporary volume avaliable = 225,127 Cubic Feet Design start pumping elevation Total Volume at start pumping elevation = Design Volume less 25 Yr — 24 Hr Rainfall = Design end pumping elevation = Total Volume at end pumping elevation Design min. permanent storage elevation = Total Volume at min. storage elevation = Vol. of Permanent + Temporary Storage NOTE: Bottom of Temporary Storage = the water table elevation of 7. DESIGNED BY: John Lenfestey DATE: 11 /11 /93 APPROVED BY: DATE: 47.30 Feet 667,345 Cubic Feet 670,088 Cubic Feet 44.90 Feet 495.960 Cubic Feet 44.90 Feet 495,960 Cubic Feet 715,912 Cubic Feet 44.90 Feet is above 41.00 Feet NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: JcL ,�3Y Page 6 MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Stanley James Date: 11 /11 /93 OPERATION AND MAINTENANCE PLAN Page 1 This lagoon is designed for waste treatment (permanent storage) with minimum odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions, flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals 2) excess rainfall after evaporation and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7.0 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from the building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain the minimum treatment depth of 6 feet. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot guns and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. MURPHY FARMS, INC. Page 2 P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Stanley James OPERATION AND MAINTENANCE PLAN (continued) ----------------------- The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be precharged to 1/2 of its capacity to prevent excessive odors during start --up. Precharging reduces the concentration of the initial waste entering the lagoon, thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump —out of the lagoon when fluid level reaches elevation 47.30 feet as marked by the permanent marker. Stop pump —out of the lagoon when fluid level reaches elevation 44.90 feet or before the fluid depth is less than 9.40 feet deep (this prevents the loss of favorable bacteria). The designed temporary storage volume less the 25 year — 24 hour storm volume is 168,952 cubic feet or 1,263,763 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. T MURPHY FARMS, INC. Page 1 P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Stanley .fames Date: 11 /11 /93 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS SECTION 1: CLEARING All trees and brush shall be removed from the construction area before any excavation or fill is started. Stumps will be removed within the area of the foundation of the embankment, all fill areas and all excavated areas. All All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot below final grade. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of the embankment material. The lagoon site (and pad site if needed) is to be stripped of topsoil (minimum of X) and stockpiled for use on dike and pad slopes (finished depth of 2-3"). SECTION 2: CUT—OFF TRENCH A cut—off trench (when specified) shall be installed as shown on the plans. SECTION 3: CONSTRUCTION Construction of excavated and earthfill areas shall be performed to the neat lines and grades as planned. Deviations from this will require prior approval of the SCS. Earthfill shall be placed in a maximum of fi' lifts and shall not be placed in standing water. Compaction shall be performed by the construction equipment or by a sheeps—foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent overage for settlement. MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Stanley .lames Date: 11 /11 /93 SPECIFICATIONS FOR CONSTRUCTION (Continued) ----------------------------- To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated to a minimum of one (1) foot below grade and backfilled and compacted with a SCS approved material (ie — CL, SC, CH). Refer to the soil investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. SECTION 4: VEGETATION All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to seeding specifications sheet. Page 2 MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator County: Date: Stanley James Duplin 11/11/93 Soil Investigation to Determine Suitability of Proposed Lagoon Site ------------------------------------- A total of three (3) soil borings were taken on this site to determine if the existing soils would be suitable for embankment material for the lagoon. Page 1 The benchmark elevation of 45.01 feet is located on the top of control point #133. The estimated high water table elevation = 41.0 Feet, +/— Using the Unified Classification System, the results of the borings are as follows: Boring #1: N 49+53 / E 47+15 0 Ft. — 2 Ft. — SC material (clayey sands; sand —clay mixtures) 2 Ft. — 11 Ft. — SM material (silty sand (light brown to white in color)) Boring #2: N 49+95 / E 49+17 0 Ft. — 2 Ft. — SC material (clayey sands; sand —clay mixtures) 2 Ft. — 9 Ft. — SM material (silty sand (light brown to white in color)) Boring #3: N 48+33 / E 50+18 0 Ft. — 1 Ft. — SC material (clayey sands; sand —clay mixtures) 1 Ft. -- 9 Ft. — SM material (silty sand (light brown to white in color)) Based on the results of these borings, the soils available on this site are not suitable to be used as embankment material for the lagoon site. A suitable clay material (le — CL,SC,CH) for the liner will be required for this site. Ground water may be a problem during construction. MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Date: Stanley James 11/11/93 SEEDING RECOMMENDATIONS Acres of Fescue Grass: Acres of Bahia Grass: Acres of Hulled Bermuda Grass: Acres of Rye Grain: Acres of Rye Grass: (Temporary vegetation) Total Area to be seeded: Use the following seed mixtures indicated: 180.0 Lbs. Fescue Grass @ 60 Lbs./Acre (Best suited on clayey or wet soil conditions) Seeding Dates: September 15 To November 30 0.0 Lbs. 'Pensacola' Bahia Grass @ 60 Lbs./Acre (See Footnote No. 1) Seeding Dates: March 15 to June 30 0.0 Lbs. Hulled Bermuda Grass @ 8 Lbs./Acre (Suited for most soil conditions) Seeding Dates: April 1 to July 31 0.0 Lbs. Rye Grain @ 30 Lbs./Acre (Nursery for Fescue) 3.0 0.0 0.0 0.0 3.0 6.0 Acres 120.0 Lbs. Rye Grass @ 40 Lbs./Acre (Temporary Vegetation) Seeding Dates: December 1 to March 30 300.0 Total Lbs. seed mixture are required for this application Page 1 MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Stanley James Date: 11 /11 /93 SEEDING RECOMMENDATIONS (Continued) ------------------------ Apply the following to the seeded area: 6,000.0 lbs. of 10-10--10 Fertilizer @ 1000 Lbs./Acre 12.0 Tons of Dolomitic Lime @ 2 Tons/Acre 600.0 Bales of small grain straw @ 100 Bales/Acre All surface drains should be installed prior to seeding. Shape all disturbed areas immediately after earth moving is completed. Apply lime and fertilizer, then disk to prepare a 3 to 4 inch smooth seedbed. Apply seed and firm seedbed with a cultipacker or similar equipment. Apply mulch and secure with a mulch anchoring tool or netting. Page 2 Note 1: Pensacola Bahia Grass is slower to establish than common bermuda grass. When using Bahia, it is recommended that 8 Lbs./Acre of common Bermuda be included to provide cover until the Bahia Grass is established.