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310057_HISTORICAL_20171231
�Vn NOHTH CAHOLINA Deparbnent of Environmental Qual WASTE UTILIZATION PLAN Facility Number: 31-57 Facility COC Number. AWS310057 sfP 18 2g17� Facility Name: Turner Sow Farm Landowners Name: Turner Farms Landowners Mailing Address: ' PO Box 1139 Wallace, NC 28466 Facility's physical address: 160 Farrowwood Rd., Warsaw, NC 28398 Type of Operation: Farrow to Wean Number of Animals: 6131 Sows The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops In the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do riot apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the tab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. NUP Page 1 u WASTE UTILIZATION PLAN Amount of Waste Produced Per Year (gallons, ft., tons, etc.) 6,131 animals X 3203 (gallons) wastelanimallyear = 19,637,593.0 (amt.) wastetyear. Amount of Plant Available Nitrogen (PAN) Produced Per Year 6,131 animals X 1_2 lbs. PAN/animal/year = 23,565.1 lbs_ PAN/year- Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Tvoe Per Acre Utilized Aoolication 1 Aut 'le Bermuda Sod 218 4.30 937.4 April - Set 1 Autryville R rass 87 4.30 374.1 Feb -Mar 2 Goldsboro Bermuda Sod 218 13.29 2897.22 April , Sept 2 Goldsboro R e rass 87 13.29 1156.23 Feb - Mar 3 Autryville Com 104 19.60 2038.4 March - Sept 3 Au isle Wheat 52 19.60 1019.2 Oct - Mar 4 Norfolk Com 131 17.83 2335.73 March - July 4 Norfolk Wheat 75 17.83 1337.25 Sept - April P 2 Autryville Bermuda Sod 218 25.90 5646.2 April - Sept P 2 Autryville Ryegrass 87 25.90 2253.3 Feb - Mar 7 Autryville Com 104 9.60 998.4 March - Sept 7 Autryville Wheat 52 9.60 499.2 Oct - Mar 8 Norfolk Cam 131 29.30 3838.3 March - Jul 8 Norfolk Wheat 75 29.30 2197.5 Sept - A ril P 1 Goldsboro Bermuda Sod 218 43.17 9411.06 A ril - Sept P 1 Goldsboro Rygrass 87 43.17 3755.79 Feb - Mar Season 1 Total 152.991 40,695.28 *This N is from animal waste only. N nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan onty addresses Nitrogen. Page 2 Is WASTE UTILIZATION PLAN Amount of Waste Produced Per Year allons ft. tons etc. 6.131 animals X 3203 (gallons) waste/animal/year = 19,637,593.0 (amt.) waste/par. Amount of Plant Available Nitrogen (PAN) Produced Per Year 6.131 animals X 11.22 lbs. PAN/anlmallyear W 23,565.1 lbs. PAN/year. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table is ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Tvoe Per Acre Utilized Analication 1 Au ille Bermuda Sod 218 4.30 937.4 April - Sept 1 Au ilia R rass 87 4.30 374.1 Oct - Dec 2 Goldsboro Bermuda Sod 218 13.29 2897.22 April - Sept 2 Goldsboro R rass 87 13.29 1156.23 Oct - Dec 3 Autryville Soybeans 100 19.60 1960 April -Sep 15 3 Au ills Wheat 52 19.60 1019.2 Oct -Mar 4 Norfolk Soybeans 137 17.83 2442.71 April - Sep 15 4 Norfolk Wheat 75 17.83 1337.25 Sept - April P 2 Autryville Bermuda Sod 218 25.90 5646.2 April - Se t P 2 Au ills lRyegrass 87 25.90 2253.3 Oct - Dec 7 Au lie Soybeans 100 9.60 960 April - Sep 15 7 Au 'ile Wheat 52 9.60 499.2 Oct - Mar 8 Norfolk Soybeans 137 29.30 4014.1 April - Sep 15 8 Norfolk Wheat 75 29.30 2197.5 Sept - April P 1 Goldsboro Bermuda Sod 218 43.17 9411.06 April - Se t P 1 Goldsboro Rygrass 87 43.17 3755.79 Oct - Dec 5eason z Total 1 162.991 40,861.26 1 `This N Is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE. The applicator Is cautioned that P and K may be over applied while meeting the N requirements. Beginning In 1996 the Coastal Zone Management Act will require farmers In some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 A t WASTE UTILIZATION PLAN Table 2. ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of UtilizedNo. Type Per Acre* •• r. See footnote for Table 1. Totals from above Tables Season 1 Acres Lbs. N Utilized Table 1 162.99 40,695 Table 2 Total 162.99 40,696 Amount of N Produced 23,565 Surplus or Deficit 17,130 Season 2 Acres Lbs. N Utilized Table 1 162.99 40,861 Table 2 Total 162.99 40,861 Amount of N Produced 23,565 Surplus or Deficit 17,296 !VOTE. The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will he nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 Waste Utilization Plan See attached map showing the fields to be used for the udfizaUun of waste wafer. Field Sal Type No. Application of Waste by Irrigation Crop Application Application Rate (InlHr) Amount (in.) 1,3,P2,7 Au isle Cwn, Wheat, Soybeans, Bermuda Sod, Rye Grass 0.6 1 2 P1 Goldsboro Com, Wheat, Soybeans, Bermuda Sod, Rye Grass 0.5 1 4,8 Norfolk Com,Wheat, Soybeans 0.5 1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 8 MONTHS. In no instance should the volume of waste being stoned in your structure exceed Elevation *see lagoon staff oauge. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown In the preceding tables are considered to be the usable rers, truer slaps along cinches, ooa areas unable to De wnga motion rates due to equipment limitations. Actual total acres more than the acres shown in the tables. The method of nutrient removal will be through harvesting the row crops for grain and the Bermuda sod and overseed will be completely removed by sod harvesting equipment. This facility utilizes an underground dry hydrant system with irrigation reels and pivots Page 4 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to property apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It Is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Fitter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) i Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the Page 5 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a 11 component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned 13 by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by 15 discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall 16 not be discharged into the animal waste management system. NUP Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept an site. Animal waste can be used in a rotation that includes vegetables and other crops for 19 direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied propellant with no further applications animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 20 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least every three years at crop sites where waste products are applied. Nitrogen shall be the rate- 21 determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for fire (5) years. 22 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Fann: Turner Sow Farm Owner/ Manager Agreement I (we) understand and will Follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (OEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Turner Farms (Please print) Signature: 0 1 Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print] AJ Linton Affiliation: Murphy Family Ventures, LLC Address (Agency): PO Box 1139 Wallace, NC 28466 Signature: 01 Date: Page 8 •��T^il IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Murphy Family Ventures - Turner Sow Farm; AWS310057 County. Duplin Address: Pivot Add I. Date: 9/11 /2017 Telephone: Table 1 - Field Specifications Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation Feld cf Field Rate Cycle Number (acres) Soil Type Slope % Crop(s) (In/hr) (inches) Comments RFA ��.• 0 ' Sheet2 TABLE 2 -Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Lindsay Pivots Field No. Travel Appilcation TRAVEL LANE Wetted Noale Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. itlmin inmr. vvldth ft Len to ttfeet Inches at Gun si at reel I Pattern Comments -Acres 2er2ull Pivot 1 lCentar Pivot acreage computer calculated - machine length 719.5' wl 81.9' end gun radius 43.17 Pivot 2 lCenter Pivot acreage computer calculated - machine length .551.5' wl 84.5' and gun radius 25.90 69.07 Sheen TABLE 3 - Solid Set Irrigation Gun Settings Reld No Wetted Hydrant Spacing(ft) Application NorrJe Operating Operating and Number of Diameter Along Between Rate Diameter Pressure Time . - •. • . - - �� �n� ■�� �i■i■ ■■ram � � �� Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irri ation Flow Rate of S dnkler in 0 0 Operating Pressure at Pump (psi) #DIV/01 #DIV/0! Desl n Precipitation Rate inlhr #DIV/01 0.00 Hose Len h feet XXXXX)= Type of Speed Cam ensaflon Mechanical XXXXXXXX Purn Type PTO Engine, Electric Engine Engine Pump Power Requirement h #DIV101 #DIV/01 Pivot Irrigation SEE MANUFACTURERS SPECIFICATIONS SHEETS (ATTACHED) TABLE 5 -Thrust Block Specifications 6" 4" 2" THRUST BLOCK THRUST BLOCK THRUST BLOCK LOCATION AREA (sq. fi AREA . ft. AREA (sq. ft. 90 de ree bend 8.8 4.3 1.1 Dead End 6.2 3.0 0.8 Tee 4.4 2.1 0.5 Gate Valve 6.2 3.0 0.8 45 degree bend 4.7 2.3 0,6 Page 'I Sheets OVlh1 IRRIGATION SYSTEM DESIGNER Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC dba Smithfield Hog Production a Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28396 Phone: (910) 293-3434 W291, - ��SI6t��q` Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed lrrlgatlon system which includes hydrant locations, pipelines, thrust blocs locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements, 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and Illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pips and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. E. The information required by this form are the minimum requirements. It Is the responaibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the Ilrr t of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This design is for an as -built addition of two center pivots that replaces several pulls for an existing facility. acres were computer calculated based on the equipment specified and manufacturer's charts. This design makes no changes to the remaining irrigation system on this farm, design and Installation of the two center pivots was done by Quality Equipment. Refer to owner's manual and irrigation deafer for information on maintenance, winterization, and operation of system. Turner Sow Farm AWW10057 Pivot Add t. Specifications: Pivots Pivot 2 Lindsay 3 Tower Pivot Machine Length — 551.5' End Gun Radius - 84.5' End Gun — SR100 w/0.7" Nozzle Pivot Pressure — 31.4 PSI Total Flow — 350 GPM (270 GPM Machine + 80 GPM EG) Pivot 1 Lindsay 4 Tower Pivot Machine Length — 719.5' End Gun Radius — 81.9' End Gun — SR100 w/0.65" Nozzle Pivot Pressure -- 31.8 PSI Total now — 350 GPM (281 GPM Machine + 69 GPM EG) d Pivot 2 22.17 Ac. w/o End Gun 25.90 Ac. w/End Gun End Gun Runs 51% of Time 0 OVIN a z • 002919 �FS1W%I �pk/NK��� Setbacks Resldwtcoo RAPHIC SCALE 0 250 3W 1000 IN FEET 1 inch - 500 % 3 4 ciC U0+ Lindsay Sales ..Service, LLC S083997 QUALITY EQUIPMENT MURPHY FAMILY VENTURES 07 Dec 2016 PO-40052 350gpm 12.01 e(M drda) Ddve: Not spelled aus 5R1 1 2 3 60.4 psI(est) r 37.5 SI 6.f" ' 9.39" 6.39" p 182' —�F 179r ---179' 12' 551' (21 acre) 0.0 R I 4 hr.r R303OG DISCLAIMER The products manufactured by Nelson Irrigation Corporation which are specified as a part of this system design are covered by the manufadwees printed "Warranty and Disclaimer', which applies to the individual components of its own manufacture. The manufacturer cannot be responsible for the performance of the system and makes no warranties, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE and does hereby disclaim any liability for damages due to failure of the system to perform as anticipated. Llndsay Manufacturing Company LMCchart 240 Lindsay Sales & Service, LLC CENTER PIVOT SPRINKLER CHART LOG NUMBER: S083997 DATE: 07 Dec 2016 DEALER: QUALITY EQUIPMENT CUSTOMER: MURPHY FAMILY VENTURES PO-40052 NUMBER OF TOWERS: PIVOT PRESSURE: TOTAL SYSTEM FLOW: TOTAL PIPE LENGTH: END GUN TYPE: 3 NOZZLE FILES: R303OG 31.4 psi FRICTION C-FACTOR: 140 350.0 gpm FULL CIRCLE GPM / ACRE: 12.0 551.5 FT COVERAGE WITHOUT GUN: 554.5 FT SR100 ADJ. END GUN RADIUS: 84.5 Ft SYSTEM MANUFACTURER: LINDSAY 1 1799G265 SPAN 1, 2 1799G265 SPANS 2- 3, 1 11-OH--90 OVERHANG, DISCLAIMER FT PIPE ID 181.6, 6.39 in 179.0, 6.39 in 11.9, 5.37 in The products manufactured by Nelson Irrigation Corporation which are specified as a part of this system design are covered by the manufacturer's printed "Warranty and Disclaimer", which applies to the individual components of its own manufacture. The manufacturer cannot be responsible for the performance of the system and makes no warranties, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE and does hereby disclaim any liability for damages due to failure of the system to perform as anticipated. LMCchart 2.40 i S083997 07 Dec 2016 LINDSAY , 3 TOWER, 350 gpm, 38 psi PAGE 2 ----OUTLET---- -REG- PSI ---GPM--- ----SPRINKLER------ ---NOZZLE--- No Loc Sep Model SprIn Req Del Model Plate SpNo. -x- PLUG 4 5 29.9 29.9 33.5 1.0 1.9 R3030 Green 1 #14 LIME 6 37.3 PLUG 7 44.8 14.8 33.4 1.3 1.9 R3030 Green 2 #14 LIME 8 51.8 PLUG 9 59.3 14.5 33.4. 1.5 1.9 R3030 Green 3 #14 LIME 10 66.6 PLUG 11 73.9 14.7 33.3 1.9 1.9 R3030 Green 4 #14 LIME 12 81.3 PLUG 13 88.8 14.8 33.3 2.2 2.3 R3030 Green 5 #15 LIME* 14 95.8 PLUG 15 103.3 14.5 33.2 2.6 2.6 R3030 Green 6 #16 LAVENDER 16 110.6 PLUG 17 117.9 14.7 33.1 3.0 3.2 R3030 Green 7 #18 GRAY 18 125.3 PLUG 19 132.8 14.8 33.1 3.3 3.2 R3030 Green 8 418 GRAY i 20 139.8 PLUG 21 147.3 14.5 33.0 3.8 4.0 R3030 Green 9 #20 TURQUOISE 22 154.6 PLUG 23 161.9 14.7 33.0 4.0 4.0 R3030 'Green 10 #20 TURQUOISE 24 169.3 PLUG 25 176.8 14.8 32.8 5.0 5.2 R3030 Green 11 #23 YELLOW* ! 181.6 TOWER NO. 1 INLINE PRESSURE: 30.9 psi -x- PLUG 2 28 194.3 17.5 32.7 5.3 5.2 R3030 Green 12 123 YELLOW* 29 201.6 PLUG 30 200.9 14.7 32.7 5.4 5.2 R3030 Green 13 #23 YELLOW* 31 216.3 PLUG ! 32 223.8 14.8 32.6 5.9 5.7 R3030 Green 14 #24 RED 33 230.8 PLUG 34 238.3 14.5 32.5 6.2 6.2 R3030 Green 15 #25 RED* 35 245.6 PLUG 36 252.9 14.7 32.4 6.6 6.7 R3030 Green 16 #26 WHITE 37 260.3 PLUG 38 267.8 14.8 32.3 6.7 6.7 R3030 Green 17 #26 WHITE 39 274.8 PLUG 40 282.3 14.5 32.2 7.2 7.1 R3030 Green 1B 027 WHITE* ' 41 289.6 PLUG 42 296.9 14.7 32.1 7.7 7.8 R3030 Green 19 #28 BLUE 43 304.3 PLUG 44 311.B 14.B 32.1 7.9 7.8 R3030 Green 20 428 BLUE 45 318.8 PLUG 46 326.3 14.5 31.9 8.4 8.3 R3030 Green 21 #29 BLUE* 47 333.6 PLUG 4B 340.9 14.7 31.8 8.9 8.8 R3030 Green 22 #30 DARK BROWN i 49 348.3 PLUG 50 355.8 14.8 32.0 7.7 7.8 R3030 Green 23 #28 BLUE 360.6 TOWER NO. 2 INLINE PRESSURE: 30.6 psi ! 51 361.6 PLUG 52 365.8 10.0 32.3 5.5 5.7 R3030 Green 24 424 RED 53 373.3 7.5 32.4 4.7 4.8 R3030 Green 25 #22 YELLOW I S083997 07 Dec 2016 LINDSAY , ----OUTLET---- -REG- PSI NO Lac Sep Model SprIn 54 380.6 7.3 .32.4 55 387.9 7.3 32.4 56 395.3 7.3 32.4 57 402.8 7.5 32.4 58 409.8 7.0 32.3 59 417.3 7.5 32.3 60 424.6 7.3 32.3 61 431.9 7.3 32.3 62 439.3 7.3 32.3 63 446.8 7.5 32.2 64 453.8 7.0 32.2 65 461.3 7.5 32.2 66 468.6 7.3 32.2 67 475.9 7.3 32.2 68 403.3 7.3' 32.2 69 490.8 7.5 32.2 70 497.8 7.0 32.2 71 505.3 7.5 32.1 72 512.6 7.3 32.1 73 519.9 7.3 _ 32.0 74 527.3 7.3 32.0 75 534.8 7.5 31.9 539.6 TOWER NO. 3 3 TOWER, 350 gpm, 38 psi PAGE 3 ---GPM--- -----SPRINKLER------ ----NOZZLE--- Req Del Model Plate SpNo. 4.8 4.8 R3030 Green 26 #22 YELLOW 4.9 4.8 R3030 Green 27 #22 YELLOW 5.3 5.2 R3030 Green 28 #23 YELLOW* 5.2 5.2 R3030 Green 29 #23 YELLOW* 5.2 5.2 R3030 Green 30 #23 YELLOW* 5.4 5.2 R3030 Green 31 423 YELLOW* 5.6 5.7 R3030 Green 32 #24 RED 5.4 5.2 R3030 Green 33 #23 YELLOW* 5.8 5.7 R3030 Green 34 #24 RED 5.8 5.7 R3030 Green 35 424 RED 5.9 5.7 R3030 Green 36 #24 RED 6.1 6.1 R3030 Green 37 425 RED* 6.0 6.1 R3030 Green 38 #25 RED* 6.0 6.1 R3030 Green 39 425 RED* 6.1 6.1 R3030 Green 40 #25 RED} 6.2 6.1 R3030 Green 41 425 RED* 6.3 6.1 R3030 Green 42 #25 RED* 6.7 6.6 R3030 Green 43 #26 WHITE 6.6 6.6 R3030 Green 44 #26 WHITE 6.7 6.6 R3030 Green 45 #26 WHITE 6.8 6.6 R3030 Green 46 #26 WHITE 7.6 7.7 R3030 Green 47 #28 BLUE INLINE PRESSURE: 30.4 psi 76 543.2 8.5 32.0 6.5 6.6 R3030 Green 48 #26 WHITE 77 543.7 5.5 31.7 0.0 8.3 R3030 Green 49 429 BLUE* END GUN: (NOZZLE SELECTED BIASED ON RECOMMENDED ARC: 170-) 551.5 * 30.4 83.9 80.5 SR100 .70" SYSTEM INLINE END PRESSURE: 30.4 psi, INCLUDING 0 Et INCREASE IN ELEVATION TOTAL gpm DELIVERED: 350.2 * INDICATES SPRINKLERS OPERATING BELOW RECOMMENDED PRESSURE LIMITS. -x-INDICATES 2 OR MORE SUCCESSIVE OUTLETS SHOULD BE PLUGGED. 49 MOUNTING ASSEMBLIES: First outlet= 5, Last outlet= 77 MEMORY DROP, MxM Poly02 (Length 60.00 in) GOOSENECK,SCH.40,MXFEMALE 1191880 DROP, POLY PRO, MXM <Vari> 1349310 (Length= 60.00 in) COUPLER,PVC,3/4",NPT * 1173186 Standard Tee 1000--001 (as needed) Standard Regulator 1000-002 (as needed.) 3083997 07 Dec 2016 LiNDSAY , 3 TOWER, 350 gpm, 38 psi PAGE 4 --==z-- NOZZLE SELECTION VERIFICATION =,---- _�--=-----_ SPAN # 1 2 3 OH+EG ACRE 2.4 7.0 11.6 8.2 GPM REQ. 29.7 83.7 140.5 90.5 GPM DEL. 32.1 03.2 139.6 95.4 $ DEV. 8% -1% -1% -3% i DATA FILE IDENTIFICATION File Sprinkler Plate SprNa ID Regulator Flora PSI In x Out ID i R303OG Rotator Green 1- 49 638A NONE I WATER APPLICATION DEPTH PER REVOLUTION REVOLUTION TIME 112 HRS 1 24 HRS 1 36 HRS 1 48 HRS 1 60 HRS 172 HRS 1 APPLICATION DEPTHI 0.32 ! 0.64 1 0.96 1 1.27 1 1.59 1 1.91 (in) I ! I I I I I Percentage timer chart not included due to lack of data. —F ,yr—Av ¢rc t-2un+ O u"A Lindsay Sales ..Service, LLC S083998 QULAITY EQUIPMENT MURPHY FAMILY VENTURES 07 Dec 2016 PO-40053 3509P m 7.58 (full circle) Drive speed: 1R2 f61min sR100 1 2 3 4 5 psi (esL) ! i 37.9pae 179' 23' 719' (37 acre) 0.0 f1 J_LL1J_L4J L.L!_lll_L_CJ_1.1 1.. ...rsazrxJzv sr.*!:?!ui•� anunc +rl� n 4Ima" R303OG DISCLAIMER The products manufactured by Nelson Irrigation Corporation which are specified as a part of this system design are covered by the manufacturees printed "Warranty and Disclaimer', which applies to the individual components of its own manufacture. The manufacturer cannot be responsible for the performance pf the system and makes no warranties, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE and does hereby disclaim any liability for damages due to failure of the system to perform as anticipated. Lindsay Mandself ring Company LMCchait 2.40 Lindsay Sales S Service, LLC CENTER PIVOT SPRINKLER CHART LOG NUMBER: S083998 DATE: 07 Dec 2016 DEALER: QULAITY EQUIPMENT CUSTOMER: MURPHY FAMILY VENTURES PO-- 4 0 053 NUMBER OF TOWERS: PIVOT PRESSURE: TOTAL SYSTEM FLOW: TOTAL PIPE LENGTH: END GUN TYPE: 4 NOZZLE FILES: R303OG 31.0 psi FRICTION C-FACTOR: 140 350.0 gpm FULL CIRCLE GPM / ACRE: 7.6 719.5 FT COVERAGE WITHOUT GUN: 722.5 FT _SR100 ADJ. END GUN RADIUS: 81.9 ft SYSTEM MANUFACTURER: LINDSAY 1 1579G265 SPAN 1, 3 1799G265 SPANS 2- 4, 1 22-OH-90 OVERHANG, DISCLAIMER FT PIPE ID 159.6, 6.39 in 179.0, 6.39 in 22.9, 5.37 in The products manufactured by Nelson Irrigation Corporation which are specified as a part of this system design are covered by the manufacturer's printed "Warranty and Disclaimer", which applies to the individual, components of its own manufacture. The manufacturer cannot be responsible for the performance of the system and makes no warranties, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE and does hereby disclaim any liability for damages due to Failure of the system to perform as anticipated. LMCchart 2.40 S083998 07 Dec 2016 LINDSAY , ----OUTLET---- -REG- PSI No Loc Sep Model Sprin -X - 5 29.9 29.9 33.9 -X- 8 51.8 21.8 33.8 _X- 11 73.8 22.0 33.7 12 81.3 13 88.6 14.8 33.7 14 95.9 15 103.3 14.7 33.7 16 110.8 17 117.8 14.5 33.6 18 125.3 19 132.6 14.8 33.6 20 139.9 21 147.3 14.7 33.5 22 154.8 159.6 TOWER NO. 1 23 160.6 24 164.8 17.5 33.4 25 172.3 26 179.6 14.8 33.4 27 186.9 28 194.3 14.7 33.3 29 201.8 30 208.8 14.5 33.3 31 216.3 32 223.6 14.8 33.2 33 230.9 34 238.3 14.7 33.2 35 245.8 36 252.8 14.5 33.1 37 260.3 38 267.6 14.8 33.0 39 274.9 40 282.3 14.7 33.0 41 289.8 42 296.8 14.5 33.0 43 304.3 44 311.6 14.8 32.8 45 318.9 46 326.3 14.7 32.8 47 333.8 338.6 TOWER NO. 2 48 339.6 49 343.8 17.5 32.6 50 351.3 51 358.6 14.8 32.7 52 365.9 53 373.3 14.7 32.6 54 380.8 4 TOWER, 350 gpn, 38 psi ---GPM --- ------SPRINKLER-- — Req Del Model Plate SpNo. PLUG 4 1.0 2.0 R3030 Green l PLUG 2 1.4 1.9 R3030 Green 2 PLUG 2 1.4 1.9 R3030 Green 3 PLUG 1.4 1.9 R3030 Green 4 PLUG 1.6 1.9 R3030 Green 5 PLUG 1.8 1.9 R3030 Green 6 PLUG 2.0 1.9 R3030 Green 7 PLUG 2.6 2.6 R3030 Green 8 PLUG INLINE PRESSURE: 31.4 psi PLUG 2.8 2.9 R3030 Green 9- PLUG 2.8 2.9 R3030 Green 10 PLUG 2.9 2.9 R3030 Green 11 PLUG 3.3 3.2 R3030 Green 12 PLUG 3.6 3.6 R3030 Green 13 PLUG 3.7 3.6 R3030 Green 14 PLUG 4.0 4.0 R3030 Green 15 PLUG 4.2 4.3 R3030 Green 16 PLUG 4.3 4.3 R3030 Green 17 PLUG 4.5 4.3 R3030 Green 18 PLUG 5.0 5.2 R3030 Green 19 PLUG 5.4 5.2 R3030 Green 20 PLUG INLINE PRESSURE: 31.0 psi PLUG 6.1 6.2 R3030 Green 21 PLUG 5.5 5.7 R3030 Green 22 PLUG 5.6 5.7 R3030 Green 23 PLUG PAGE 2 -NOZZLE--- 414LIME 114 LIME 014 LIME #14 LIME #14 LIME #14 LIME #14 LIME #16 LAVENDER #17 LAVENDER* #17 LAVENDER* #17 LAVENDER* #18 GRAY #19 GRAY* #19 GRAY* #20 TURQUOISE #21 TURQUOISE* #21 TURQUOISE* #21 TURQUOISE* 123 YELLOW* #23 YELLOW* #25 RED* #24 RED #24 RED { S083998 07 Dec 2016 LINDSAY , -----OUTLET---- -REG-- PSI No Zoo Sep Model Sprin 55 387.8 14.5 32.5 56 395.3 57 402.6 14.8 32.5 58 409.9 59 417.3 14.7 32.4 60 424.6 61 431.8 14.5 32.4 62 439.3 63 446.6 14.8 32.4 64 453.9 65 461.3 14.7 32.3 66 468.8 67 475.8 14.5 32.1 68 483.3 69 490.6 14.8 32.1 70 497.9 71 505.3 14.7 32.0 72 512.8 517.6 TOWER NO. 3 73 518.6 74 522.8 17.5 32.2 75 530.3 7.5 32.6 76 537.6 7.3 32.6 77 544.9 7.3 32.6 78 552.3 7.3 32.6 79 559.8 7.5 32.6 80 566.8 7.0 32.6 81 574.3 7.5 32.5 82 581.6 7.3 32.5 83 588.9 1.3 32.5 84 596.3 7.3 32.5 85 603.8 7.5 32.5 86 610.8 7.0 32.5 87 618.3 7.5 32.5 88 625.6 7.3 32.4 89 632.9 7.3 32.5 90 640.3 7.3 32.4 91 647.8 7.5 32.5 92 654.8 7.0 32.4 93 662.3 7.5 32.4 94 669.6 7.3 32.4 95 676.9 7.3 32.4 96 684.3 7.3 32.3 97 691.8 7.5 32.3 696.6 TOWER NO. 4 98 101.0 9.2 32.3 99 708.5 7.5 32.3 100 715.8 7.3 32.0 4 TOWER, 350 gpm, 38 pF --- GPM --- ----SPRINKLER----- Req Del Model Plate SpNo. 5.9 6.2 R3030 Green 24 PLUG 6.1 6.2 R3030 Green 25 PLUG 6.4 6.7 R3030 Green 26 PLUG 6.5 6.7 R3030 Green 27 PLUG 6.8 6,7 R3030 Green 28 PLUG 7.3 7.1 R3030 Green 29 PLUG 7.6 7.8 R3030 Green 30 PLUG 7.5 7.8 R3030 Green 31 PLUG 8.4 8.3 R3030 Green 32 PLUG INLINE PRESSURE: 30.7 psi PLUG 7.0 7.1 R3030 Green 33 4.1 4.0 R3030 Green 34 4.3 4.3 R3030 Green 35 4.2 4.3 R3030 Green 36 4.3 4.3 R3030 Green 37 4.3 4.3 R3030 Green 38 4.3 4.3 R3030 Green 39 4.6 4.8 R3030 Green 40 4.4 4.3 R3030 Green 41 4.7 4.8 R3030 Green 42 4.6 4.8 R3030 Green 43 4.5 4.3 R3030 Green 44 4.8 4.8 R3030 Green 45 4.9 4.8 R3030 Green 46 5.0 5.2 R3030 Green 47 4.8 4.8 R3030 Green 48 5.1 5.2 R3030 Green 49 4.9 4.8 R3030 Green 50 5.2 5.2 R3030 Green 51 5.2 5.2 R3030 Green 52 5.3 5.2 R3030 Green 53 5.4 5.2 R3030 Green 54 5.6 5.7 R3030 Green 55 6.0 6.1 R3030 Green 56 INLINE PRESSURE: 30.6 psi 6.1 6.1 R3030 Green 57 5.6 5.7 R3030 Green 58 7.8 7.7 R3030 Green 59 PAGE 3 ---NOZZLE --- #25 RED* #25 RED* 626 WHITE #26 WRITE #26 WHITE #27 WHITE* #28 BLUE #28 BLUE #29 BLUE- #27 WHITE* 020 TURQUOISE #21 TURQUOISE* #21 TURQUOISE* #21 TURQUOISE* #21 TURQUOISE* #21 TURQUOISE* #22 YELLOW 121 TURQUOISE* #22 YELLOW #22 YELLOW #21 TURQUOISE* #22 YELLOW #22 YELLOW #23 YELLOW* #22 YELLOW #23 YELLOW* #22 YELLOW #23 YELLOW* #23 YELLOW #23 YELLOW* #23 YELLOW* #24 RED #25 RED* #25 RED* #24 RED #28 BLUE A S083998 07 Dec 2016 LINDSAY 4 TOWER, 350 qpm, 38 psi PAGE 4 -----OUTLET---- -REG- PSI ---GPM-------SPRINKLER----- ---NOZZLE--- No Loc Sep Model Sprin Req Del Model Plate SpNo. END GUN: (NOZZLE SELECTED BASED ON RECOMMENDED ARC: 170*) 719.5 * 30.5 65.6 69.3 SR100 .65" SYSTEM INLINE END PRESSURE: 30.6 psi, INCLUDING 0 €t INCREASE IN ELEVATION TOTAL qpm DELIVERED: 350.0 * INDICATES SPRINKLERS OPERATING BELOW RECOMMENDED PRESSURE LIMITS. -x-INDICATES 2 OR MORE SUCCESSIVE OUTLETS SHOULD BE PLUGGED. 59 MOUNTING ASSEMBLIES: First outlet- 5, bast outlet- 100 MEMORY DROP, MxM Po1y02 (Length- 60.00 in) GOOSENECK,SCH.40,MXFEMALE 1191880 DROP, POLY PRO, MXM <Vari> 1349310 (Length= 60.00 in) C0UPLER,PVC,3/4^,NPT * 1173186 Standard Tee 1000-001 (as needed) Standard Regulator 1000-002 (as needed) NOZZLE SELECTION VERIFICATION SPAN / 1 2 3 4 OH+EG ACRE 1.8 6.4 11.1 15.7 11.3 GPM REQ. 13.1 46.5 79.9 117.4 85.0 GPM DEL. 16.2 46.5 80.9 117.4 88.9 % DEV. 23% -0t 1% -0% 5% A high deviation in span 1 is unavoidable due to nozzle size limitations. DATA FILE IDENTIFICATION File Sprinkler Plate SprNo ID Regulator Flow PSI in x Out ID R303OG Rotator Green 1- 59 638A NONE S083998 07 Dec 2016 LINDSAY , 4 TOWER, 350 gpm, 38 psi PAGE 5 PERCENTAGE TIMER REPORT DEALER; QULAiTY EQUIPMENT CUSTOMER: MURPHY FAMILY VENTURES PO-40053 SYSTEM MANUFACTURER: LINDSAY END GUN RADIUS: 81.9 ft TOTAL PIPE LENGTH: 719.5 FT IRRIGATED AREA: 46.3 acre TOTAL SYSTEM FLOW: 350.0 gpm Motor Speed: 1725 RPM Center Drive Speed: 43 RPM Nominal Tire Size: 14.9 x 24 Ground Speed (tabulated) at 100% Timer : 10.2 ft/min WATER APPLICATION DEPTH PER REVOLUTION ------------------------------------------------------- water Timer Last Tower Time Per Application Setting Ground Speed. Revolution (in) ------------------------------------------------------- M (ft/min) (hrs) 0.12 100.0 10.20 7.15 0.13 90.0 9.18 7.95 0.15 80.0 8.16 8.94 0.17 70.0 7.14 10.22 0.18 65.0 6.63 11.00 0.20 60.0 6.12 11.92 0.22 55.0 5.61 13.00 0.24 50.0 5.10 14.30 0.27 45.0 4.59 15.89 0.30 40.0 4.08 17.88 0.34 35.0 3.57 20.43 0.40 30.0 3.06 23.84 0.48 25.0 2.55 28.61 0.60 20.0 2.04 35.76 0.80 15.0 1.53 47.69 1.00 12.0 1.22 59.60 1.33 9.0 0.92 79.46 1.99 6.0 0.61 119.20 3.98 ------------------------------------------------------- 3.0 0.31 238.39 The relationships between water application, timer setting and pivot speed provided above are theoretical. Actual application rates will vary due to the following: tire slippage, tire inflation and tread wear; variations in terrain and soils; wind drift; evaporation; and drive train efficiency. For this reason the above data are intended only as a guide and should be used with due caution. S083998 07 Dec 2016 LINDSAY , -PART NUMBER AN SHIP PART NO. QTY 1603591 59 1609129 59 1609141 7 1609143 1 1609144 3 1609145 1 1609146 2 1609147 2 1609148 10 1609149 7 1609150 8 1609151 4 1609152 5 1609153 3 1609154 2 1609155 3 1609156 1 88-4983-8 1 1173186 59 1137900 41 1128529 59 4 TOWER, 350 gpm, 38 psi PAGE 6 E7 SHIPPING SUMMARY - SYSTEM QTY DESCRIPTION 59 R3000 Cap/Plate Assy GREEN 59 BODY ASSY,NELSON R/S3030 7 NOZ,NEL,3030,#14, 7/64 ,LIME 1 NOZ,NEL,3030,#16, 1/8,LAVENDER 3 NOZ,NEL.3030,#17,17/l28,LAVNDR 1 NOZ,NEL,3030,#18, 9/64 ,GRAY 2 NOZ,NEL,3030,419,19/128,GRAY 2 NOZ,NEL,3030,120, 5/32 ,TURQ. 10 NOZ,NEL,3030,#21,21/l28,TURQ. 7 NOZ,NEL,3030,#22,11/64 ,YELLOW 8 N0Z,NEL,3030,#23,23/128,YELL0FI 4 NOZ,NEL,3030,024, 3/16 ,RED 5 NOZ,NEL,3030,025,25/128,RED 3 N0Z,NFL,3030,#26,13/64 ,WHITE 2 NOZ,NEL,3030,027,27/128,WHITE 3 NOZ,NEL.3030,#28, 7/32 ,BLUE 1 NOZ,NEL,3030,#29,29/128,BLUE 1 END GUN NOZ, NELSON 100T, 0.65" 59 COUPLER,PVc,3/4",NPT 41 PLUG,PLASTIC,SQ.HD.,3/4"NPT (default) 59 M X ST Adapter D). Application and Handling Equipment Check the appropriate box Existing or expanding facility with existing waste application equipment (WUP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates apt to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been Established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). X New, expanded, or existing facility without existing waste application equipment for shay irrigation. (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained;' calibration and adjustment guidance are contained as part of the plan). New. expanded, or existing facilityy t tout existing waste annlication_equipment for land spr ading not using spMy irrigition. (WUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for.timing of applications has been established; required bufrers can be mainlained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): M. Kevin Weston Affiliation_ Murphy -Brown, LLC dba Smithfield Hog -Prod. Date Work Completed: 9/11/2017 Address (Agency): P.O. Box 856 Warsaw, NC 28398 ,Phone No.: (910) 293-3434 Signature: -W z'l yid _Date: 9 r. 17 E) Odor Control Insect Cont o1 Mortality Management and Emereocy Action Plan SD S_I WUP, RC or 1) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan arc complete and can be implemented by this facility. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: F) Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction alter June 21,1996. If the facility was built before June 21,19%, when was it constructed or last expanded f (we) certify that l (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified are attached. 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I r r„k � +�rn,�; mI - }l '��r +Y I I l,rR.,:.I aloes CiNva mL I clltt-W f V*42-1 datr Sico 1 salipt7Y sgc-0atg put_ i tunntlLwcya! l+otvd eta 43msg r 4■ 1 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 31-57 Facility Name: Turner Sow Certified Operator Name: Phil Thigpen County: Duplin Operator #: 988057 "Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 La oon 6 a. Lagoon Name/ Identifier Turner b. Total Sludge Depth (ft) 3.8 c. Sludge Depth to be Removed for Compliance 2.0 ft d. Sludge Volume to be Removed (gallons) 1,290,540 e. Sludge PAN (lbs/1000 gal) NA f. Liquid PAN (Ibs/1000 gal) 1.75 g. PAN of Sludge (Ibs) (d x e)/1000 - NA Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 90 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey. If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey indicating non-compliance. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26. SPOA 3-22-2010 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. The method of sludge reduction for this facility will be by using dewatering boxes. There will be a representative waste sample taken prior to any land application. Caution will be used in not over applying N. If further information is needed or questions arise please call AJ Linton at 910-285-1357. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct I further certify and acknowledge that compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey indicating non-compliance. Sludge Survey Date: 11 / 13 / 12 AJ Linton Facility Owner/Manager (print) Facility Owner/Manager (signature) Compliance Due Date: 11/13/14 Prone: 910-285-1357 Date: Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 3-22-2010 Page 2 of 2 ' va,1;C.— Facility Number: Facility COC Number: Facility Name: Landowner's Name: Landowner's Mailing Address: Facility's physical address: Type of Operation: Number of Animals: 31-57 NCA231057 Turner Sow Farm Turner Farms PO Box 1139 Wallace, NC 28466 160 Farrowwood Rd., Warsaw, NC 28398 Farrow to Wean 6131 Sows RECEIVED 1 DENR 1 DV Q Aquifer Protection Secdoft UAR 312009 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for.the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to rr maximize the fertilizer value of the waste and to ensure that it is applied in an 1� environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-11.0217 adopted by the Environmental Management Commission. � ��� 2 ZOOS • NUP Page 1 '�°" M1, t k '.,:`!iq 4"s.' � �'¢`-'*�i,r� "s'."z`. i��-u�'�'�,�i'� �J� - a::`s� �- � •-r.-, �-:-r rs r.,r ,, rx•a,�: e n�ra. -r„t �.r to -�rx � RPy��'3 --cl`- ;�--�- ��.��..�i£`:��..-d..i� 7�-ount of Waste Produced Per Year (gallons_ft, tons, etc.) '�. ii,131 animals X 3212 (gallons) waste/animal/year = Amount of Plant Available Nitrogen (PAN) Produced Per Year 6,131 animals X 5.4 lbs. PAN/animal/year = Guide Std. 633) 19,692,772 (gallons) waste/year. 19,692,772 33,107 lbs. PAN/year. (PAN from N.C. 33,107 Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application 1701 1 Aut ille Bermuda Sod 240 4.30 1032 March -Sept 1701 1 Autryville Small Grain OS 75 4.30 322.5 Oct - Mar 1701 3 Goldsboro Corn 140 19.95 2793 March -July 1701 3 Goldsboro Wheat. 14.4 19.95 2872.8 Sept - April 1816 4 Autryville Bermuda Sad 240 11.54 2769.6 March - Sept 1816 4 Autryville Small Grain OS. 75 11.54 865.5 Oct - Mar 1816 5 Norfolk Corn 120 .6.30 756 March -July 1816 5 Norfolk Wheat 144 6.30 907.2 Sept - A ril 1819 6 Goldsboro Corn 140 6.40 896 March - Jul 1819 6 Goldsboro Wheat 144 6.40 921.6 Sept - April 71605 7 Aut ille Corn 80 26.30 2104 March „Jul 71605 7 Autryville Wheat 96 26.30 2524.8 Sept -A ril 1605 8 Aut isle Bermuda Sod 240 12.26 2942.4 March - Sept 1605 8 Autryville Small Grain OS 75 12.26 919.5 Oct - Mar 71604 9 Norfolk Corn 120 29.30 3516 March - Jul 71604 9 Norfolk Wheat 144 29.30 4219.2 Sept - A13ril 1819 Fin 1-3 Goldsboro Corn 140 29.10 4074 March - Jul 1819 Fin 1-3 Goldsboro Wheat 144 29.10 4190.4 Sept - April Total 1 145.451 38,626.50 1 'This' N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Crr , fine to have a nutrient management plan that addresses all nutrients. This plan only addresses h4 -gen. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of JLU��ype Per Acre* Utilized * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 145.45 38,627 Table 2 Total 145.45 38,627 Amount of N Produced 33,107 Surplbs or Deficit 5,519 NOTE. The. Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 Gro•�—� -F ` '-+c� °zi� WASTE'TILIZATION PLAN Amount of Waste Produced Per Year (gallons. ft, tons. etc. 6,131 animals X 3212 (gallons) waste/animal/year l Amount of Plant Available Nitrogen (PAN) Produced Per Year 6,131 animals X 5.4 lbs. PAN/animal/year Guide Std. 633) 19,692,772 (gallons) wastelyear. 19,692,772 33,107 Ibs. PAN/year. (PAN from N.C. 33,107 Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: . ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application 1701 1 Autryville Bermuda Sod 240 4.30 1032 March - Sept 1701 1 Autryville Small Grain OS 75 4.30 322.5 Oct - Mar 1701 3 Goldsboro Soybeans 150 19.95 2992.5 April - Sep 15 1701 3 Goldsboro Small Grain Hay 100 19.95 . 1995 Oct - Mar 1816 4 : Autryville Bermuda Sod 240 11.54 2769.6 March - Sept 1816 4 Autryville Small Grain OS 75 11.54 865.5 Oct - Mar 1816 5 Norfolk Soybeans 150 6.30 945 April - Sep 15 ( 1816 5 Norfolk Small Grain Hay 100 6.30 630 Oct - Mar 1819 6 ` Goldsboro Soybeans 150 6.40 960 April - Sep 15 1819 6 Goldsboro Small Grain Hay 100 6.40 640 Oct - Mar 71605 7 Autryville Soybeans 150 26.30 3945 April - Sep 15 71605 7, Autryville Small Grain Ha' 70 26.30 1841 Oct -Mar 1605 8' Autryvjlle Bermuda Sod 240 12.26 2942.4 March - Sept 1605 81, AutDyille Small Grain OS 75 12.26 919.5 Oct - Mar 71604 9 Norfolk Soybeans 150 29.30 4395 April - Sep 15 '71604 .9 Norfolk Small Grain Hay 100 29.30 2930 Oct - Mar 1819 Fin 1-3 Goldsboro Soybeans 150 29.101 4365 A ril - Sep 15 1819 Fin 1-3 Goldsboro Small Grain Hay 100 29.10 2910 Oct - Mar Total 1 145.451 37,400.00 1 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers -in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses N' 7en. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of A.Application " See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 145.45 37,400 Table 2 Total ;145.45 37,400 Amount of N Produced 33,107 Surplus or Deficit 4,293 NOTE. The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the gelds to be used for the utilization of waste water. Field Soil Type No. Application "of Waste by Irrigation Crop Application Application Rate {In/Hr) Amount (In.) 1,7,8 Autryville Corn, Soybeans, Bermuda Sod, small grain 0.6 1 3,6, Fin 1-3 Goldsboro Com, Soybeans, and Small Grain 0.4 1 4,5,9 Norfolk Corn, Soybeans, Bermuda Sod, small grain 0.5 1 THIS TABLE IS NOT NEEDED IF- WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every § MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 'see lagoon staff gauge. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown in the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. The method of nutrient removal will be through harvesting the row crops for grain and the bermuda sod and _ overseed will be completely removed by sod harvesting equipment. _ This facility utilizes an under round dry hydrant system with irrigation reels. Page 4 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate, land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. ` 4 - Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). i l 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field.' i 6 When animal waste is to be applied on acres subject to.flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the' waste may be broadcast provided _the application does not` occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine'farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal wastelshall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they; have been approved as a land application site by a "technical specialist". Animal waste,shall.not be applied -on grassedwaterways that discharge directly into'water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 - Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc', shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 19 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied propellant with no further applications animal waste during the crop season. 20 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to r" mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within fig days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry `dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained=for five (5) years. 22 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 (�9SSr� s� � x�Y%�71A y��p17 Ljv`�--n..n.a..s�....- � � r�cay r..���=.+t �'Tv 5' - s' 6���s_� rk*7��WASTEIUTILIZAITfON PLAN9k;�4n t:_.��`�sa.e;e�l�-yaf5."x:._#+�..3�.ref,k:s.M��.:w?.Pf:�,.-..v.«�a�::...�.atu�.�sF:a�Az:s,x-eta.o.�c:w.��.:�x..�.a.,��_�._- WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Turner Sow Farm Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Turner Farms (Please print) Date: S —I/— 0 7 � v Name of Ma ifferent from owner). Signature: Date: Name of Technical Specialist: (Please print) Kevin Pope Affiliation: Murphy Family Ventures, LLC Address (Agency) PO Box 1139 Wallace, NC 28466 Signature: Date: Page 8 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 11RUE.-fCEIVED Turner Farms LLC J U N 2 2001 Turner Farms, LLC PO Box 246 Pink Hill, NC 28572 BY: Subject: Certificate of Coverage No. AWS310057 Turner Farms, LLC Animal Waste Management System Duplin County Dear Turner Farms LLC: In accordance with your application received on 27-Feb-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Turner Farms LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Turner Farms, LLC, located in Duplin County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 6131 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record kegping_and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatergualitv.om Location: 2728 Capital Boulevard An Equal OpportunitylAffimtative Acllon Employer— 50% Recyded110% Post Consumer Paper NorthCarolina Nawra!!y Raleigh, NC 2 7699-163 6 Telephone: (919) 733-3221 Raleigh. NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is - inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility.. ' _ Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to IVRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-395-3900. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, ><000 for ` Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Duplin County Soil and Water Conservation District Wilmington Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS310057 In HY FAMILY VENTURES LLC Explanation for Waste Plan Revision Facility Name: Turner Sow Facility Permit No.: NCA231057 In compliance with our General permit, Section 1, Part 3, Paragraph 2, the following is an explanation of changes made to the Waste Utilization Plan for the facility listed above. The WUP has been revised in order to change the crops grown on the spray fields. Spray fields 1 and 4 have been changed from a corn, soybean, and small grain hay rotation to a Bermuda sod and small grain overseed rotation. Spray field 8 has been changed from a Bermuda and small grain hay field to a Bermuda sod and small grain overseed rotation. On all of the remaining fields, the small grain hay that follows the soybean crop in rotation 2 has been changed to small grain silage. This is the only changes being made to this WUP. All other crops and PAN rates are unchanged. If there are any questions or concerns about these changes, please feel free to call me at 910-289-7298 ext. 203. Sincerely, Kevin Pope Technical Specialist Murphy Family Ventures LLC Enc. kp P 0 Box 1139 Wallace NC 28466 Facility Number: 31-57 Facility COC Number: NCA231057 Facility Name: Turner Sow Farm Landowner's Name: Turner Farms Landowner's Mailing Address: PO Box 1139 Wallace, NC 28466 Facility's physical address: 160 Farrowwood Rd., Warsaw, NC 28398 Type of Operation: Farrow to Wean Number of Animals: 6131 Sows The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission, NUP Page 1 - WASTE TiLIiATI wU_ Amount of Waste Produced Per Year(gallons, ft tons etc. 6,131 animals X 3212 (gallons) waste/animallyear = Amount of Plant Available Nitrogen (PAN) Produced Per Year 6,131 animals X 5.4 lbs. PAN/animal/year = Guide Std. 633) 19,692,772 (gallons) waste/year. 19,692,772 33,107 lbs. PAN/year- (PAN from N.C. 33,107 Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. TVDe Per Acre Utilized Aoalication 1701 1 Autryville Bermuda Sod 240 4.30 1032 March - Sept 1701 1 Autryville Small Grain OS 75 4.30 322.5 Oct -Mar 1701 3 Goldsboro Corn 140 19.95 2793 March - Jul 1701 3 Goldsboro Wheat 144 19.95 2872.8 Sept -_A ril 1816 4 Autryville Bermuda Sod 240 11.54 2769.6 March - Sept 1816 4 JAutryville Small Grain OS 75 11.54 865.5 Oct - Mar 1816 5 Norfolk Corn 120 6.30 756 March - Jul 1816 5 Norfolk Wheat 144 6.30 907.2 Sept -April 1819 6 Goldsboro Corn 140 6.40 896 March - Jul 1819 6 Goldsboro Wheat 144 6.40 921.6 Sept - April 71605 7 Autryville Corn 80 26.30 2104 March - Jul 71605 7 Autryville Wheat 96 26.30 2524.8 Sept -April 1605 8 Autryville Bermuda Sod 240 12.26 2942.4 March - Sept 1605 8 Autryville Small Grain OS 75 12.26 919.5 Oct -Mar 71604 9 Norfolk Corn 120 29.30 3516 March - Jul 71604 9 Norfolk Wheat 144 29.30 4219.2 Sept - April 1819 Fin 1-3 Goldsboro Corn 140 29.10 4074 March - Jul 1819 Fin 1-3 Goldsboro Wheat 144 29.10 4190.4 Sept - April Total 1 145.451 33,626.50 *This N is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 145.451 38,627 Table 2 Total 145.45 38,627 Amount of N Produced 33,107 Surplus or Deficit 5,619 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 Amount of Waste Produced Per Year (gallons, ft, tons, etc.) 6,131 animals X 3212 (gallons) waste/animal/year = Amount of Plant Available Nitrogen (PAN) Produced Per Year 6,131 animals X 6.4 lbs. PAN/animal/year = Guide Std. 633) 19,692,772 (gallons) wastelyear. 19,692,772 33,107 lbs. PAN/year. (PAN from N.C. 33,107 Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Tvpe Per Acre Utilized Application 1701 1 Autryville Bermuda Sod 240 4.30 1032 March - Sept 1701 1 Autryville Small Grain OS 75 4.30 322.5 Oct - Mar 1701 3 Goldsboro Soybeans 150 19.95 2992.5 April - Sep 15 1701 3 Goldsboro Small Grain Hay 100 19.95 1995 Oct - Mar 1816 4 Autryville Bermuda Sod 240 11.54 2769.6 March - Sept 1816 4 Aut ille Small Grain OS 75 11.54 865.5 Oct - Mar 1816 5 Norfolk Soybeans 150 6.30 945 April - Sep 15 1816 5 Norfolk Small Grain Hay 100 6.30 630 Oct - Mar 1819 6 Goldsboro Soybeans 150 6.40 960 April - Sep 15 1819 6 Goldsboro Small Grain Hay 100 6.40 640 Oct - Mar 71605 7 Autryville Soybeans 150 26.30 3945 April - Sep 15 71605 7 Autryville Small Grain Hay 70 26.30 1841 Oct - Mar 1605 8 Autryville Bermuda Sod 240 12.26 2942.4 March - Sept 1605 8 Autryville Small Grain OS 75 12.26 919.5 Oct - Mar 71604 9 Norfolk Soybeans 150 29.30 4395 April - Sep 15 71604 9 Norfolk Small Grain Hay 100 29.30 2930 Oct - Mar 1819 Fin 1-3 Goldsboro Soybeans 150 29.10 4365 April - Sep 15 1819 Fin 1-3 Goldsboro Small Grain Hay 100 29.10 2910 Oct - Mar Total 1 145.451 37,400.00 1 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of �.Ype Per Acre* Itilized Application See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 145.45 37,400 Table 2 Total 145.45 37,400 Amount of N Produced 33,107 Surplus or Deficit 4,293 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 �_iNasfe Utilizati©n Phan` -qv See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (InlHr) Amount (In.) 1,7,8 Autryville Com, Soybeans, Bermuda Sod, small grain 0.6 1 3,6, Fin 1-3 Goldsboro Com, Soybeans, and Small Grain 0A 1 4,5,9 Norfolk Com, Soybeans, Bermuda Sod, small grain 0.5 1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation `see lagoon staff gauge. Call the local Natural Resources Conservation Service (fonneHy Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown in the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due toequipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. The method of nutrient removal will be through harvesting the row crops for grain and the bermuda sod and overseed will be completely removed by sod harvesting equipment. This facility utilizes an underground dry hydrant system with irrigation reels. Page 4 ._ ._ iNASTE UTILIZATIJN_TPLAN x REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in. fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 19 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied propellant with no further applications animal waste during the crop season. 20 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within 69 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 22 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Turner Sow Farm Owner/ Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25=year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Si Turner Farms Date: Name of Ma-r agerT f different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kevin Pope Affiliation: Murphy Family Ventures, LLC S -J/ 67 Address (Agency): PO Box 1139 Wallace, NC 28466 Signature: ter_ Date: S ���Q'2 Page 8 ANIMAL FACILITY ANNUAL CERTIFICATION FORM 3. Certificate of Coverage or Permit Number. NCA231057 County fJuplin Year 2006 Facility Name (as shown on Certificate of Coverage or Permit) Turner Farms Operator in Charge for this Facility _ Phil Thigpen Certification # 988057 Land application of animal waste as allowed by the above permit occurred during the past calendar year. Yes X No If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. CEIVED Part I: Facility Information �E8 2 7 2007 1. Total number of application Fields or Pulls in the Certified Animal Waste Management Plat!;(f, MP): 27 pulls Total useable Acres approved in the CAWMP ' _ ' 40' --- -- _ _ 2. Total number of Fields or Pulls on which land application occurred during the year. _ 27 pulls Total Acres on which waste was applied 140.58 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 22,908 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 36,352 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year: 0 of either tons or gallons (specify) 6. Annual average number of animals by type at this facility during the previous year. 6493 sows 7. Largest and smallest number of animals by type at this facility at any one time during the previous year Largest Smallest (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S. Facility's Integrator if applicable: Murph"rown, LLC Part II: Facility Status IF THE ANSWER TO ANY STATEMENT BELOW IN "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NONCOMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites X Yes during the past calendar year. —No 2. The facility was operated in such a way that there was no direct runoff of waste from the X Yes facility (including the houses, lagoons/storage ponds and the application sites) during the __. No past calendar year. 3. There was no discharge of waste to surface water from this facility during the past X Yes calendar year. No AFACF 3-14-03 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number. NCA231057 County Duplin Year Facility Name (as shown on Certificate of Coverage or Permit) Turner Farms Operator in Charge for this Facility Phil Thigpen Certification # 3.1 2006 988057 Land application of animal waste as allowed by the above permit occurred during the past calendar year. Yes X No If NO, skip Part I and Part li and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. [rk�CJEEI�VED Part I: Facility Information FE8 2 7 2007 1. Total number of application Fields or Pulls in the Certified Animal Waste Management PlaeWMP): 27 pulls Total Useable Acres approved in the CAWMP - 40718 — -- - 2. Total number of Fields or Pulls on which land application occurred during the year 27 pulls Total Acres on which waste was applied 140.58 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 22,908 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 36,352 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year 0 of either tons or gallons (specify) 6. Annual average number of animals by type at this facility during the previous year: 6493 sows 7. Largest and smallest number of animals by type at this facility at any one time during the previous year. Largest Smallest (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S. Facility's Integrator if applicable: Murphy -Brown, LLC Part II: Facility Status IF THE ANSWER TO ANY STATEMENT BELOW IN "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE HATES OF ANY NONCOMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites X Yes during the past calendar year. No 2. The facility was operated in such a way that there was no direct runoff of waste from the X Yes facility (including the houses, lagoons/storage ponds and the application sites) during the _ No past calendar year. 3. There was no discharge of waste to surface water from this facility during the past X Yes calendar year. _ _ No AFACF 3-14-03 5 Michael F. Easky, Governor Willim G. Ross Jr., Secretary North Carolina Department of Environmet and NaLrral Resources Alan W. Klimek, P.E. Director Division of Water Quality August 4, 2006 Kevin Pope Murphy Family Ventures, LLC P. O. Box 1139 Wallace, NC 28466 Subject: Sludge Survey Testing Dates Certificate of Coverage No. NCA231057 Lagoon: Turner Sow #1 Duplin County Dear Mr. Pope: The Division of Water Quality (Division) received your sludge survey information on May 24, 2006. With your results, you requested that a sludge survey for lagoon Turner Sow # 1 not be required until 2007. Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed until 2007. The results of the 2007 sludge survey are to be submitted with the Annual Certification Form that will be due on March I, 2008. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-6185. Sincerely, G. Lund !mental Engineer cc: Wilmington Regional Office, Aquifer Protection Section Central Files Carolina ,NWura!!y Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-I636 Telephone: (919) 733-3221 Internet: www.ncwatcrauelity.org Location: 2728 Capital Boulevard Raleigh. NC27604 Fax 1. (919) 715-0588 Fax 2: (919) 715.6049 An Equal Opportunity/Affirmative Action Employer- 50% Reryded/10% Post Consumer Paper Customer service: (977) 623-6748 Mic6a l F. Easley, Governor Willimt G. Ross Jr., Secretary North Carolina Department of Environnim and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality August 4, 2006 Kevin Pope Murphy Family Ventures, LLC P. O. Box 1139 Wallace, NC 28466 Subject: Sludge Survey Testing Dates Certificate of Coverage No. NCA231057 Lagoon: Turner Sow #2 Duplin County Dear Mr. Pope: The Division of Water Quality (Division) received your sludge survey information on May 24, 2006. With your results, you requested that a sludge survey for lagoon Turner Sow #2 not be required until 2007. Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed until 2007. The results of the 2007 sludge survey are to be submitted with the Annual Certification Form that will be due on March 1, 2008.. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-6185. Sincerely, i Dennis G. Lund Environmental Engineer cc: Wilmington Regional Office, Aquifer Protection Section Central Files Aquifer Protection Section 1636 Mail Service Center Internet: www_ncwateEgualilv.orit Location: 2728 Capital Boulevard An Equal QpporiuriglAifpmative Acton Employer 504E Rety*&10%Post Consumer Paper I�°�`hCarolina ,NQlura!!y Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 276N Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 CuslornuService: (877)623-6748 Michel F. Easley, Governor Willem G. Ross Jr., Secretary North Carolina Department of Environnx3t and Natural Resources Alan W. Klirnek, P.E. Director Division of Water Quality August 4, 2006 Kevin Pope Murphy Family Ventures, LLC P. O. Box 1139 Wallace, NC 28466 Subject: Sludge Survey Testing Dates Certificate of Coverage No. NCA231057 Lagoon: Turner Sow #3 Duplin County Dear Mr. Pope: The Division of Water Quality (Division) received your sludge survey information on May 24, 2006. With your results, you requested that a sludge survey for lagoon Turner Sow #3 not be required until 2007. Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed until 2007. The results of the 2007 sludge survey are to be submitted with the Annual Certification Form that will be due on March 1, 2008. Thank you -for your attention to this matter. If you have any questions, please call me at (919) 715-6185. Sincerely, C�Y7�%1�6 Dennis G. Lund Environmental Engineer cc: Wilmington Regional Office, Aquifer Protection Section Central Files None qf Carolina 1rra!!Y Aquifer Protection Section 1636 Mail Service Center Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwaterquality.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal opportunitylA[frmaWe Action Employer— 50% Recycled/10% Post Consumer Paper Customer Service: (877) 623-6749 12/29/2006 FRI 16:07 FAX 9102933139 WRLNV1 §V14". 002/013 s Murphy -Brown, LLC Grower(s): Farm Name: County. 12129/2006 NUTRIENT UTILIZATION PLAN Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Period: Application Method: P.D. Box 856 Warsaw, NC 28398 Turner Farms Turner Sow & Finisher Du lin 6131 RECEIVED 0 . I,8 N 0 4 2007 0 0 Anaerobic >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are Important In implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different inUtration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5: Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 12/29/2006 FRI 16:08 FAX 9102933138 WRLNXI Q 003/013 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop We. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 'Based on Farm application records Capacity Type Waste Produced per Animal Total 6131 Farrow to Wean 3212 gallyr 19,692,772 gallyr Farrow to Feeder 4015 gaVyr gat/yr Farrow to Finish 10585 gaVyr gal/yr Wean to Feeder 223 gallyr gallyr Feeder to Finish 986 gal/yr gallyr Total 19,692,772 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total 6131 Farrow to Wean 5.4 ibs/yr 33,107 Ibs/yr Farrow to Feeder 6.5 Ibslyr Ibs/yr Farrow to Finish 26 ibslyr Ibs/yr Wean to Feeder 0.48 ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr lbstyr Total 19,257 lbstyr Applying the above amount of waste Is a big Job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops Indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 145.45 Total N Required 1st Year: 37562.86 Total N Required 2nd Year: 29092.5 Average Annual Nitrogen Requirement of Crops: 33,327.68 Total Nitrogen Produced by Farm: 19,257.00 Nitrogen Balance for Crops: (14,070.611) The following table describes the specifications of the hydrants and felds that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 12/29/2006 FRI 16:09 FAIL 9102933138 WRLN)1!1 141006/013 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In lnterplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result In reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to Interplant small grain, etc, Is late September or early October. Drilling Is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N / bushel 50 lbs N 1 ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N 1 ton 0.12 lbs N 1 lbs lint 50 lbs N 1 ton 50 lbs N 1 ton 1.3 lbs N 1 bushel 2.4 lbs N 1 bushel 50 lbs. N / acre 50 lbs N 1 acre 2.5 lbs N 1 cwt 2.4 lbs N 1 bushel 4.0 lbs N 1 bushel 40 lbs N i acre 1 yr Acres shown In the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 12/29/2006 FRI 16:09 FAX 9102933138 WRLNIII ®007/013 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT /animal Farm Total! 6131 Farrow to Wean: 0.84 5150.04 0 Farrow to Feeder 1 0 Farrow to Finish 4.1 0 Wean to Feeder 0.072 0 0 Feeder to Finish 0.36 0 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements, Your production facility will produce approximately 5150.04 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 25750.2 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 85 acreas of land. if you apply the sludge to corn at a rate of 125 pounds per acre, you will need 206.0016 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is Installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan Invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen fimilation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated property to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 9 12/20/2006 FRI 16:09 FAX 9102933138 WRLNMl W008/013 Application Rate Guide The foliowing is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr • inches 1816 1 Autryville D 0.6 1 1605 4 Norfolk D 0.5 1 1701 8 Autryville C 0.6 1 1816 3 Goldsboro D 0.4 1 1819 5 Norfolk D 0.5 1 71605 6 Goldsboro D 0.4 1 71604 7 Autryville D 0.6 1 #REF! 9 Norfolk D 0.5 1 1819 Fin1-3 Goldsboro D OA 1 6of8 12/29/2009 FRI 16:09 FAX 9102933139 WRLNJU W 009/013 Additional Comments: PAN production rates are based on historical averages, which are attached. In addition, a secondary lagoon has incorporated Into the lagoon designs of this farm, which will substantially reduce the nutrients produced by this facility. 7of8 12/29/2006 FRI 16:09 FAIL 9102933138 WRLNMI U 010/013 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Turner Sow & Finisher Owner: Turner Farms Manager. Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm' named above. Ilwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and anew certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily Irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. l also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Signature: Name of Manag4 Signature: Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC Address: 2822 Hwy 24 West, PO Drawer_ 856_ -' Warsaw, NC 28398 Telephone: (910) 293.3434 Signature: Date B of 8 12/29/2006 FRI 16:10 FAI 9102933139 9iRLN N1 tO012/013 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for ' salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Anlmal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 12/29/2006 FRI 16:09 FAX 9102933138 WRLNMI Q 011/013 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. if the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste .is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and (ties. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 12/29/2006 FRI 16:10 FAX 9102933139 WRLNM1 10013/013 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments. berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leafage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be Inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that Includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker MI be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 WATFRQG Michael F. Easley, Governor O�OF William G. Ross Jr., Secretary rNorth Carolina Department of Environment and Natural Resources Q -C Alan W. Klimek, P.E_ Director Division of Water Quality April 15, 2005 Mr. Jeff Turner Turner Farms, LLC PO Box 246 Pink Hill, North Carolina 28572 AW Dear Mr. Turner: Subject: Certificate of Coverage No. NCA231057 Turner Farms Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your request for modification received on April 5, 2005 we are hereby forwarding to you this Certificate of Coverage (COC) issued to Turner Farms, LLC, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from Turner Farms, located in Duplin County, with an animal capacity of no greater than an annual average of 6131 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate of Coverage Number NCA231057 dated July 16, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit,- the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Pleasepay-careful attention to the record kee in and monitorinlr conditions in this hermit. The Animal Facilitv Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1 st of each year. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. Nam` Caro ' �tur*ina Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: http://h2o.enr.state.ne.us 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer- 50% Recydedl10% Post Consumer Paper Phone (919) 733-3221 Customer Service Fax (919) 715-0588 1-877-623-6748 Fax (919)715-6048 The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.4f including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, for Alan W. Klimek, P.E. 7:A EjV D Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)R,� Lcc: (Certificate of Coverage only for all cc's) Wilmington Regional Office, Aquifer Protection Section Duplin County Health Department Duplin County Soil and Water Conservation District Permit File NCA231057 APS Central Files REcEI 9E=5?� OF W A r4R 8 L tJ4 ! Michael F. Easley, Governor U 2 Q William G. Ross Jr., Secretary do 7 . BY: North Carolina Department of Environment and Natural Resources j r Alan W. Klimek, P. E., Director Coleen H. Sullins, Deputy Director A � Division of Water Quality July 16, 2004 Jeff Turner Turner Farms, LLC PO Box 246 Rose Hill, NC 28572 Subject: Certificate of Coverage No. NCA231057 Turner Farms, LLC Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Mr. Turner: In accordance with your application received on June 25, 2004 we are hereby forwarding to you this Certificate of Coverage (COC) issued to Turner Farms, LLC, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Turner Farms, LLC located in Duplin County, with an animal capacity of no greater than an annual average of 400 Wean to Feeder, 1000 Feeder to Finish and 5792 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2067 and shall hereby void Certificate of Coverage Number NCA231057 dated April 9, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized_ by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. The Animal Facilitv Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. rM eLDENii Non -Discharge Permitting Unit Internet http-.#h2o.enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1-877-623-6748 An Equal Opportunity Action Employer 50% recycled110% post -consumer paper Mr. Jeff Turner Page 2 July lb, 2004 The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 733-5083 ext. 370_ Sincerely, for Alan W_ Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Duplin County Health De artment. W 1 ningto ional_Offce Water-Qudlity Section Duplin County Soil and Water Conservation District Permit File NCA231057 NDPU Files Lagoon Freeboards Subject: Lagoon Freeboards Date: Mon, 14 Jul 2003 16:29:01 -0400 From: "Nordin, David"<DavidNordin@brownsofcarolina.com> To: "'stonewall. mathis@ncmail.net"' <stonewall.mathis@ncmail.net> CC: "'John.collecre@,ncmail.net"' <John.college@ncmail.net>, "'Rick. shiver@ncmail. net"' <Rick.shiver@ncmail.net> Freeboard Levels - Murphy Brown LLC Kenansville Division - 7114/03 Farm Facility# 2147 31 - 468 Batchelor 31 - 563 Turner Sow 31 - 57 3620 31 - 400 Scott 31 - 5 Fnvirotech 31 - 177 3090 31 - 678 2149 31 - 567 2704 31 - 375 Lagoon Level 17 inches A - 17 inches B - 17 inches S1 - 14 inches S2 - 14 inches S3 - 17 inches 18 inches 15 inches S1 - 18.5 inches 18 inches 16 inches 16 inches 2706 31 - 375 10 inches In addition to a 30 day PoA, a 5 day PoA will be submitted for this farm. If you have any further questions, please call me at 910 - 296 - 3731. Thank You David Nordin Land & Nutrient Management Murphy Brown LLC Kenansville Division 1 of 1 7/16/2003 3:02 PM PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: Facility Name: 31-57 Turner Farms, LLC County: Duplin Certified Operator Name: u Operator Number: h 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name11D: Sow1 Sow2 Sow3 Spillway(Y or N): N N N Level(inches): 14 14 17 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. *Attach a complete schedule with corresponding animal units and dates fro depopulation *if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. /.,e �{Ja,�,� o / a -.29G r Y-,� �5 L)- d �el�� Phone: 37I Facility Owner[Manager (print) d0",l2za�- Date: % /L Facility Owner/Manager (signature) PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW DOWN PERIOD 1. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): tTsow 1 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker 14.Q inches b. designed 25 yr./24 hr. storm & structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 5.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 121825 ft2 e. line c/12 x line d x 7.48 gallons/ft3 379688 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 152215 ft3 h. current herd #F---12-0-01 certified herd # 1200 actual waste produced = current herd # x line g = certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 1 06/10/2003 m. ((lines e + k)/1000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 152215 ft3 © ft3 71065 ft3 278356 gallons 2.90 Ibs/1000 gal. 1908.3 tbs. PAN PoA (30 Day) 2/21 /00 J PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): T Sow 2 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker 1 14.0 inches b. designed 25 yr./24 hr. storm & structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 5.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 126054 ft2 e. line c/12 x line d x 7.48 gallonslft3 392868 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 170846 ft3 h. current herd # 2300 certified herd # 2300 actual waste produced = current herd # x line g = certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 06/10/2003 m. ((lines e + k)/1000) x line I REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next'Structure tab shown below) 170846 ft3 ft3 74813 ft3 306255 gallons 1 .30Ibs/1000 gal. 908.9 lbs. PAN PoA (30 Day) 2/21/00 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE'S 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/identifier (ID):. I T Sow 3 2. Current liquid volume in 25 yr.124 hr. storm storage & structural freeboard a. current liquid level according to marker 17.0 inches b. designed 25 yr./24 hr. storm S structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 2.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 168784 ft2 e. line c/12 x line d x 7.48 gallonslft3 210417 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 259086 ft3 h. current herd # 2450 certified herd # 2450 actual waste produced = current herd # x line g = certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 1 06/10/2003 m. ((lines e + k)11000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 259066 ft3 ®ft3 108875 ft3 458700 gallons 1.90 Ibs11000 gal. 1271.3 lbs. PAN PoA (30 Day) 2/21 /00 11. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: T Sow 1 line m = 1908.3 lb PAN 2. Structure ID: T Sow 2 line m = 908.9 lb PAN 3. Structure ID: T Sow 3 line m = 1271.3 lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line m = lb PAN 6. Structure ID: line m = lb PAN n. lines 1 + 2 + 3 + 4 + 5 + 6 = 4088.5 lb PAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWP PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD o. tract # p. field # q. crop r. acres s_ remaining IRR 2 PAN balance (lb/acre) t. TOTAL PAN BALANCE FOR FIELD (lbs.) column r x s u. application window' 1 Bermuda 4.30 217.40 934.8 Mar -Au 7 Bermuda 6.23 157.32 980.1 Mar -Au 19 Bermuda 5.81 171.84 998.4 Mar -Au 20 Bermuda 6.45 264.30 1704.7 Mar -Au 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 4618.0 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 4088.5 lb. PAN PoA (30 Day) 2/21100 x. Crop's remaining PAN balance (line v from section Ill) = 4618.0 lb. PAN y. Overall PAN balance (w - x) _ -530 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is available for pumping if needed. PoA (30 Day) 2/21/00 *'k ' f 1 'IN1 p c i e 'reb i' r a'+iyt ^r •AA �4f �iA € - i .P; x G t A ^n r y" 1i - Y E�!ll,ai I':il IiP�'r"4 ��d• a,#1!# �k,�3!! tt�F � I'I, �. C a rlrl i ��ry,�r�l s.�. 1, �� _ 1 � �':a,'�,�' {� �, I;4��V i`'IF ITn �Y '� I�j ' ° � � � � � .g r. r,,�rrr Y F •a w� � •� � " n,c �, 1 pYrV� I,A' i% 4 e� ' r 1 I'u.' i �, 141�. ''.r 14 �'�.f', " r!r4 4,+�. ��� Y,d' r� i I � �, xs• i� qt . 4A I. F S '� r 3 b, I.. ti}I 1'1 � �,1,.� "�' $ I -r rtr � 1..�: 1, '. .a. Kr;, i 4. x i '. J u l r 3,, 41 4#' - 1. ,Y'1'I'c - a r X' `. di ¢ e« r t,.' r �7,.` I6t� { _ �fli�-w �. 1 n.., �+. .. ! , t r o '' D3 �11'• � I Iu � !`�� r r ��ry l �. i��h I � h ii yy� g& 13 x I1i� wr I 1x "A'.,,� �� p. 'fi5+ - s nl� i r iii „iVl� �"� E 1 F t "rk�j d P ° � J11i A� r h '7 1 I� @E"#h. _ I sF ,� +1 �. "C ',Y,r� r - rYr r r 1 x,_* Iq��Y �����A� 4, i ka r ! .+a�V.:kgr5 ;�w��,�J=5+krilN2E�kr° '1Yb a�.i'�V'Ixl�w+n Yi"4l t �,$¢I+ii �; GT41 1 ;H� '�i l�y':Fb Yi 4 "a"'a'a I State of North Carolina IT "W Department of Environment © • and Natural Resources DEC 1 2001 _ Division of Water Quality mom mom ].=KV[513 U 1:51E.*�o Michael F. Easley, Governor __---NCDENR William G. Ross, Jr., Secretary NORTH CAROLINA DEPARTMENT OF Gregory J. Thorpe, Ph.D., Acting Director ENVIRONMENT AND NATURAL RE50LJRCF-5 December 7, 2001 TURNER FARMS, LLC TURNER FARMS, LLC P.O. BOX 246 PINK HILL NC 28572 Subject. Certificate of Coverage No. AWS310057 Turner Farms, LLC Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Jeff Turner: In accordance with your application received on January 27, 2001 and subsequent requests to combine Farrowwood Sow Farm (AWS310057) with Anderson Finishing Farm (Fac# 31-396), we are forwarding this Certificate of Coverage (COC) issued to Turner Farms, LLC, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Turner Farms, LLC, located in Duplin County, with an animal capacity of no greater than 3,000 Feeder to Finish, 3,750 Far -row to Wean, and 1,200 Farrow,to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void Certificate of Coverage Number AWS310057 dated March 20, 2000, and shall be subject to the conditions and limitations as specified therein. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters- An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any -violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310057 Turner Farms, LLC Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process_ Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, Gregory J_ Thorpe, Ph. D. cc: (Certificate of Coverage only for all cc `s) Duplin County Health Department ' Wilmington_Reaional Office- -Water Quality Section Duplin County Soil and Water Conservation District Permit File NDPU Files V RECEIVED • State of North Carolina WATER QUALrrysEcTim Department of Environment and Natural Resources FED .1 9 Division of Water Quality 20Qf Non -Discharge Permit Application Form Non-DischaMe AenrltUnq (THIS FORM MAYBE P`}IOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections that are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Turner Farms, LLC - Anderson Finishing 1.2 Print Land Owner's name: Turner Farms, LLC 1.3 Mailing address: PO Box 246 City, State: Pink Hill NC Zip: 28572 Telephone Number (include area code): 252 568-4727 1.4 County where facility is located: Duplin 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): East of Warsaw. On North side of SR 1300 approx. 0.75 mile East of SR 1350. Take first farm road on left to facility. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Murphy Family Farms 1.8 Date Facility Originally Began Operation: 1/1/1987 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: 31 (county number); 396 (facility number). 2.2 Operation Description: Swine operation Feeder to Finish 2000- Certified Design Capacity Is the above information correct? yes; Q no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Tyne of Swine No. of Animals Tyne of Pouln No. of Animals Type - of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28198 . Pagel of 4 31 - 396 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 24.61 Required Acreage (as listed in the AWMP): 24.61 2.4 Number f lagoon orage ponds (circle which is applicable): 1 2.5 Are subsurface drains present within 100' of any of the application fields? YES o NO please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or O (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NR dards, etc.) (Swine Only) ip YES r NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? 19 C What was the date that this facility's land application areas were sited? t A C6 i o REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Sonte of these components may not have been required at the time the facility was certified but should be added to the CAWMP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 33.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every Iand application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. Applicants Initials "J� FORM: AWO-G-E 5/28/98 Page 2 of 4 31 - 396 r Facility Number: 31 - 396 Facility Name: Turner Farms, LLC - Anderson Finishing 4. APPLICANT'S CERTIFICATION: I, �� U.✓Yle +�G.� vy�5 , L• �--�' C ' (Land Owner's name listed in question 1.2), attest that this application for y name listed in question 1.1) has been reviewed by me and is accurate and complete td the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be retumcd to me as incom Signature Date S— C) 5. 11 ANA,GERLB'CERTIFICATION: (complete only if different from the Land Owner) (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 715-6048 FORM: AWO-G-E 5/28/98 Page 3 of 4 31- 396 DIVISION OF WATER QUALITY REGIONAL OFFICES (1/98) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (szg) 251-6208 Fax (ezg) 251-6452 Avay Macon Buncombe Madison Burka McDowell Caldwell Mitchell Cherokee Polk C3ay Rutherford Grabam Swain Haywood Transylvania HeadasOn Yancey Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910) 486- 1541 Fax (910) 486-0707 Anson Moore Bladen Richmond Cumberland Robeson Harnett Sampson Hake Scotland Montgomery Winston-Salem Regional WQ Supervitor 585 Waughtown Stzaes Winsum-Salem, NC 27107 (33Q 7714600 Fax (336) 7714631 All, cc Rockingham AIIeghany Randolph Asbe Stokes Caswell Sorry Davidson Watauga Davie Wilkes Forsyth Yadidn Guilford Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (;2SR) 946-6481 Fax (zit; 975-3716 Bettie - Lenoir Chowan Pamlico Craven Pasquatank Gamin xk Pgquimans Dare Pita Gates Tyfell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Smea. Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Alexander Lincoln Cabarrus Mecklenburg Catawba Rowan Cleveland Stanly Gaston Iredell Union Raleigh Regional WQ SVervisar 3800 Batzza Dr. Raleigh, NC 27611 (919) 5714700 Fax (919) 733-7072 Chatham Nash Durham Nottbampton OrzoaSe Franklin Person Granville Vance Halifax Wake Johnston WM= Lae Wesson Wilmington Region. WQ Supervisor 127 Cardinal Drive Extension Wilrningwn, NC 28405-3845 (910) 395-3900 Fax (910) 350-2004 Brunswick New Hanover Churns Onslow Columbus Finder Duplin FORM: AWO-G-E 5128l98 Page 4 of 4 j Animal Waste Management Plan Certification --_ (PIease type or print all information that does not require a signature) General information: Name of Farm: Anderson Finishing Farm Facility No: 31--396 Owner's Name: Stan Draughon Phone No: 910-293- 4673 Mailing Address: 160 Farrow - Wood Lane Warsaw, NC 28398 Latitude and Longitude: 35' 0' 53" / 78' 2' 32" County: Du lin Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): Take US 117N to Warsaw @ gM lights turn risdit onto NC 24E to Edge of town where NC 24 & NC 50 Memee: take SR 1300 (Ward's Bridge Road) £ toward CM Outlaw's Store, go 2 miles out of Warsaw to farm entrance on left. Operation Description: Type of Swine No. of Animals Tyne of Poultry No. of Animals ❑ Wean to Feeder ® Feeder to Finish 2000 hd ❑ Farrow to Wean (# sow) _ ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) Other Type of Livestock on the farm: ❑ Layer ❑ Non -Layer ❑ Turkey No. of Animals: Type of Cattle No. of Animals ❑ Dairy ❑ Beef Acreage Available for Application: ZA(A Required Acreage: ZA-I, t Number of Lagoons/Storage Ponds: 1 Total Capacity: g63$DECubic Feet (fts) Are subsurface drains present on the farm: YES or � (please circle one) s** Owner /Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be msnim� using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land er: kan6rQub Signature: x Date: Name of Manager (if different owner): Signature: Date: AWC -- April 24, 1996 Technical Specialist Certification I As a technical specialist designated by North Carolina Soil and Water Conservation Commission pursuant to I5A NCAC 6F .0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of £nvironmentaI Management (DEM) as specified in I SA NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to I SA NCAC 211.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC,1), the technical specialist should only certify parts for which they are technically competent. II. Certification of Design A) Collection, Storage, Treatment System Check the appropriate box ❑ Existing facili without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. x New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but no limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): Iamr�te� Affiliation: Mu h FamilyFarms — Address (Agency P. O. Box 1,93 Rose Ijill, NC 84 (10)289-6439, ext. 47 Signature: "'Datet;�' .1. �; — o z B) Land Application Site (W UP) 7 :.- 3 73 The plan provides for minimum separations (buffers)r��614m'�? d for waste utilization; chosen crop is suitable for waste management; hydraulic and nit of iba Name of Technical peciahst (Please Print): Affiliation: ,.r f:Qv r--, 5 Address (Age ): f6 x-159 K Hi I It Phone No_: _`!tb _00 at 1 t Signature: Date: $ ` a9 - 9 -7 C) Runoff4Controls from Exterior Lots Check the appropriate box x Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. ❑ Facility with exterior lots (RC) �,4►�it„++rr.� Methods to minimize the run off of pollutants from lounging and heavy�>'�5r�n designed in accordance with technical standards developed by NRCS. .+ Kly, Narne of Technical Specialist (Please Print): Kevin Weston - Affiliation: Murphy Family Farms Address (Agen y)- P.O. B x 759 Rose Hill NC 28458 Phone No.: 9 2 - 439 xt.4629 Signature: Fait- K-tayr.►r lil r+ Date: 9 4► ,J '0%iAL T'Ox+ AWC -- April 24, 1996 D) Application and Handling Equipment Cfi the appropriate box Existing or expanding facility with existing waste application equipment_(WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient Ioading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). ❑ New, expanded, or existing facility without existinx waste application equipment for sMay irrigation (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for tinting of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). ❑ New, expanded or existing facility_ without existing waste application equipment for land spreading not using spray irrigation. (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necesary to accommodate the waste management plan; (proposed application equipment can cover the area' required by the plan at rates not to exceed ei ��st pd hydraulic or nutrient loading rates; a schedule for timing of applicctions has b,4 d buffers can be maintained; calibration and adjustment guidance am` f, e plan). Name of Technical Specialist (Please Print}: )� • , P Affiliation: 132 Routled a Rd Address (Agency): Ke ansville NC 2834D Phone o.: 91(. 29f 1170 Signature: - �_ �'ifP19 E) Odor Control Insect Control, Mortali%jY"DRer6`nt and Emergency Action Plan (SDI S1, WUP, RC or I) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency action Plan. Sources of both ordors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and !,gwfgC4ltyo Lion Plan are complete and can be implemented by this facility. SS/CRp���,, Name of Technical Specialist (Please Print): Kevirn Westnn O pl.� Affiliation: WyMhy Family Farms z Q- �' Address (Agent : P Box 759 Rose Hill NC 28458 Phone Now 91t)28fWk, ext 4d9 Signature: 4, _ F-0 I%u„J lrl vraxf Date: 9 7 F) Written Notice of New or Expanding Swine Farm `���.�`� The following signature block is only to be used for new or expanding s%;1"Wh lit begin construction after June 21, 1996. If'the facility was built beforeJune 21, 1996, when was it constructed or last expanded . I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-905. A copy of the notice and a list of the property owners notified is attached. Name of Land e : SC r u n Signature: tK A Date: Name of Manager (if differ fro wner): Signature: Date: AWC -- April 24, 1996 i Ill. Certification of Installation A) Collection, Storage Treatment Installation New, exyanded or retrofitted facility (SI) Animal waste storage and treatment structures, such as but no limited to Iagoons and in accordance with the approved plan to meet or exceed the minimum standards an For exisirng facilities wr'thoui retrofits, no cerilficalron is necessary. Name of Technical Specialist (Please Print):.1. Neal Tucker Affiliation: Murphy Family Farms Address (Agen P_ O. Box 759,49se Hill NC 28458 Phone Signature: _ _ Date: For NeAl Tvc�Pf- B) Land Application Site (WUP) Check the appropriate box }4stalled 'f"' s ►e _ The cropping system is in the place on all land as specified in the animal waste management plan. ❑ Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. ❑ Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Specialist (Please Print):. -�M gVI#- We f rpr/ Affiliation: _ A.s yyp F,m s r r5x—f Address (Agency) : P . , 7 Xa{E .cc c rr f Phone No.: &ial zp9 -L yi 4 Ems.. #V Z- Signature: /11 _ l✓�rdd _ Date: t6111P This following signature block is only to be used when the box for conditional approval in III. B above has been checked. I (we) certify that I (we) have committed to established the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Stan Draughon Signature: Name of Manager (if different from owner): Signature: Date: Date: AWC -- April 24, 1996 4 C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation: Address (Agency): Phone No.: Signature: Date: D) _Application and Handling Equipment Installation (WUP or I) Check the appropriate block ❑ Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. !� Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by SID/74 (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidanc rovided to the owners and are contained as part of the plan. i-c- M.3 �•' to WG r n� w+ :. w ....� ,.,,,.�.►� Pi PG 50 o ^�.. S s �'� �^� f S �a rite iyl.+9...-.� irYga Ffnra i4es,i�n AiC Name of Technical Speci �n ase d s k e -6 e- drib �f Affiiliation: -1 - ax Hit 11 X C a FLIA 8 Address { e ne1'No.: f _ ( gto)agq r t 5t Signature: _ r. ;:Date: $ 9! l d ! q T The following lignatu4l .used when the box for conditional approval in III D above has been checked.'? = I (we) certify that I (we) have co Uto; purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this certification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land er: Stan rau A Signature : Date: Name of Manager (if different from er): Signature: Date: AWC - April 24, 1996 5 0 E) Odor Control, Insect Control and Mortality Management (SD., SI,WUP. RC or I) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed and is operation. Name of Technical Specialist (Please Print): 1. Neal Tucker, PE _ Affiliation: Murphy Family Farms Address (Agency): P. O. Box 759 Rose Hill NC 28458 Phone No: (910)289--6439, EXT. 4717 Signature: _ 4V. , _ " 4Jx.-� do re.,teR Date: AAV/Xil IV Please return the completed form to the Division of Environmental Management at the following address: Department of Environment, Health, and Natural Resources Division of Environmental Management Water Quality Section, Compliance Group P. O. Box 29535 Raleigh, NC 27626--0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. AWC — April 24, 1996 6 i� 11�! � e{ ♦ 'r 7 )1 \ y iti i try S a' �v. �.�'� � � .7 � � � } + y � ,5i ,� �� �n• .s•_ � � ~ p� A LL `} *C lA S7 Y g tom. 9 II r yq/ r F L• 1? Ni fi �7 •� yJ � R fIt } �1 A `� � t i3: g � .i � � ,1,7 A 1 i3 iii � ,, �r�`r � • 7} �, I 'Y r Y2 �. " � 1 � �� � � � � ,� � . $ �• r r.r gam• pry 1 •S` � +1 wl I FARM: Anderson Farm LOCATION: 160 Farrow Wood Farm Lane Warsaw, NC 28398 TELEPHONE: (910) 293 4673 TYPE OPERATION: Feeder - Finish NUMBER OF ANIMALS: 2000 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result ion runoff to surface waters which is not allowed under OEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 Amount of Waste Produced Per Year (gallons. ft. tons. etc.) 2000 animals X 11.99 (tons) waste/animal/year = 3,800.0 (amt.) waste/year. Amount of Plant Available Nitrogen (PAN) Produced Per Year 2000 animals X 2_3 lbs. PAN/animal/year = 4,600.0 lbs. PAN/year. (PAN from N.C. Tech. Guide Std. 633) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Tvoe Per Acre ' Utilized Aoolication YEAR 'X' T1819 1 GoA Com 136 6.82 928 March -Jul T1819 1 GoA Wheat 144 6.82 982 Sept - April T1819 2 GoA Corn 136 17.41 2368 March -July T1819 2 GoA Wheat 144 17.41 2507 Sept - April T1819 3 GoA Soybeans 150 4.88 732 June -August YEAR 'Y' T1819 1 GoA Soybeans 150 6.82 1023 June -August T1819 2 GoA Soybeans 160 17.41 2612 June -August T1819 3 GoA Corn 136 4.88 664 March -July T1819 3 GoA Wheat 144 4.88 703 Sept - April Total 1 29.111 5,002.00 1 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 Table 2., ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of �.'ype Per Acre Utilized Application " See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 29.11 5,002.00 Table 2 Total 29.11 5,002.00 Amount of N Produced 4,600.00 Surplus or Deficit 402.00 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate Inlhr Amount linj 1,2,3 jGoA I Row Crops 0.5 0.75 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 Months. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown are irrigated acres. The crop rotation must be followed as written. Residual nitrogen from soybeans accounted for in a reduction on the following corn crop. Page 4 REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has and agreement for use of adequate land on which to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Pages REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable wither cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner no to reach other property and public right -of ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Page 6 18 Waste hackling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption is should only be applied perplant with no further applications of animal waste during the crop season. 20 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within 69 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for fire (5) years. 22 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 WASTE UTILIZATION PLAN AGREEMENT !Name of Farm: Anderson Finisher Owner/ Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-Hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Stan Draughon (please print) �1 Signature: Name of Manager (If different from Signatu Name of Technical Specialist: (please print) : Kraig Westerbeek Affiliation: Murphy Family Farms Address (Agency): P.O. Box 1011 Rose Hill, NC 28458 Signature: Date: ce Page 8 h c'•? Ci , �srt t iqt y. '� p, -•o la ,. .. ... ,:r•+,•t• :r' -I.• I: :�.�rd�lS' I, t{' i`• IL;i�'r',' �'a ,��;.. '!'� ?`'i'. rnn Ik��': [ f. I'�.r ` t`i J•i ui''• ,�r!•�rr.Xdari'r r k 4. '. q _ '�. 'I •�-.:':. 'I ''-r••R. y I �`,`_rF + t,�'� pp4,`'���.�tSrj Y{ii ~' I$I i�;�'r �7ryJ'r f 11• ,,rr {Ik �j�yt• riv,k�yr �k. 4 .I.'.i' A•�. 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Ole + , �o .:� r ..: ° �• � \ � � �./� o ` .� �, � >tih � ,�'' � p;l? s � r e - ::� to . • o `• yl . � �' ' � '• "' rti'•'' h rls:• n '� ��a��t.�,! .i�/+ � 1-ll aY1- '�',�°--�-�._J • raallk � rJ'1 },ol ...� �, -rd 13T5-✓�~��-- �4 •a ••�-� I t• 13D0 a ( Y ....�ti\ .. � �•-• � ��� .1 ••50 •_—__ 1l l C ';dPtrke " oRadioTowers (wTRQ) / ! 167 M1 f yS Q„ HILL 1:825DOJ °6g ' 2r 771 ( INTERIOR-000LGWCAL fuRvgy. R 772 53531 SCALE 1:24 000 ROAD CLASSIFIC, I � ° I MI`c Primary highway, Light. 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET hard surface_—_... impro 1 KILOMETER Secondary highway, hard surface........., _, Un 7. },. , imi�y;. t{n`SJ1` r,' System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating helow design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. 'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer 1 early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: E • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients a • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this itishould probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. 6 Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels — high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: if lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) 395- 390(b EMERGENCY MANAGEMENT SERVICES (EMS) 2Lq to SOIL AND WATER CONSERVATION DISTRICT (SWCD) a cq to NATURAL RESOURCES CONSERVATION SERVICE (NRCS) _r),g L. COOPERATIVE EXTENSION SERVICE (CES) ;k� to - 21�3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate furl:W discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: s a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice 1 technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Family Farms b. Contractors Address: P.O. Box 759 Rose Hill NC 28458 c. Contractors Phone: (910)289-2111 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 289 - 2111 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 9 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (✓) Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (✓} Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Decaying vegetation (V)Maintain Oegetative control along banks of Vegetative Growth lagoons and other Impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. O Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed (} Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). { } Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal Areas wastes and feed wastage MIC -- November 11, 1996 (} Eliminate low area that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). 10 i Dry Manure Handling Accumulations of animal O Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. (} Provide for adequate drainage around manure stockpiles O inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landowner 1 integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. 41 AMIC -- November 11, 1996 11 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production (V)Vegetative or wooded buffers: (V)Recommended best management practices; (✓)Good judgment and common sense Animal body Dirty manure ( )Dry floors surfaces covered animals Floor surfaces Wet manure -covered (V)Slotted floors; floors (V)Waterers located over slotted floors; (✓)Feeders at high end of solid floors; (.')Scrape manure buildup from floors; ( )Underfloor ventilation for drying Manure collection Urine (✓)Frequent manure removal by flush, pit pits recharge or scrape Partial microbial ( )Underfloor ventilation decomposition Ventilation Volatile gases (V)Fan maintenance; exhaust fans Dust (V)Efficient air movement Indoor surfaces Dust (✓)Washdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled ( )Flush tank covers lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks are filling with anti -siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge Agitation of recycled` ( )Extend recharge lines to near bottom of points lagoon liquid while pits pits with anti -siphon vents are filling Lift stations Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain Agitation during waste ( )Box Covers collection or water conveyance junction boxes End of drain Agitation during waste ( )Extend discharge point of pipes pipes at lagoon water underneath lagoon liquid level Lagoon surfaces Volatile gas emissions (V)Proper lagoon liquid capacity Biological mixing (✓)Correct lagoon startup procedures Agitation ( )Minimum surface area -to -volume ratio (✓)Minimum agitation when pumping ( )Mechanical aeration { )Proven biological additives Irrigation sprinkler High pressure agitation (✓)Irrigate on dry days with little or no wind nozzles Wind draft (V)Minimum recommended operation pressure A (✓)Pump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC -- November 11, 1996 12 s Storage tank or Partial microbial basin surface decomposition Mixing while filling Agitation when emptying( ( )Bottom or midlevel loading )Tank covers )Basin surface mats of solids )Proven biological additives or oxidants Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or Agitation when spreading ( )Soil injection of slurry/sludges sludge spreader Volatile gas emissions ( )Wash residual manure from spreader after use outlets ( )Proven biological additives or oxidants Dead animals Carcass decomposition ( )Proper disposition of carcasses Dead animal Carcass decomposition ( )Complete covering of carcasses in burial pits disposal pits ( )Proper location / construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water improper drainage (,")Farm acgess road maintenance around facilities Microbial decomposition of away front facilities organic matter Manure tracked Poorly maintained access (-')Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge --Lagoon Treatment:EBAE128-88NCSU-SAE Swine Production Facility Manure Management:Underfioor Fluse-Lagoon -treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor "task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner I integrator agrees to use sound judgment in applying odor control measures as practical. certify the aforementioned odor control Best Management Practices have been reviewed with me. (Landowner Signature) 13 MORTALITY MANAGEMENT METHODS (Check which method(s) are being implemented) ( ) Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial will be at least 300 feet from any flowing stream or public body of water. (✓) Rendering at a rendering plant licensed under G. S. 106 - 168.7 ( ) Complete incineration ( ) In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. { } Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) L' i 14 LAGOON SITE SOILS INVESTIGATION PROJECT: SIN bF2�V�' FIELD INVESTIGATION BY: /-e to SITE SKETCH COUNTY: r4 - DATE: 'R1 7/0'�+ 1 'rr L •� � v 1 ll/ I K V f t - � 177E YnF~f fGr� BORING NUMBER AND PROFILE DEPTH wr 11DEPTH I VA o J�.'7 Z L«L� �i`/•"`.! SA••D Q' /6 z I J.Qn+! �i 7d / 'Gr IA.� /JJl'fa4l (r�•-7! jIeS?<f-!) �jrgM) ?/N7 /J - /� /�f �Pr ,r Q/�..'L f_J v14ry �r r �wyFS f 'C %J..� 1 (r rD r'•r'i- ^e e G/CA �frE irr .+r 1 -t �r�a .Z4�/ l/nx rt ,�o �pA•�v �i.+F SAS.. y A-,h-'K,, /-'lfAj4,f L r fi 5�r ! (O �+— ,,fi Gter WP/ A),- J to ) r A.• 'if tl6✓ 1 Vr{R7 Ge •?w�l r'p•!-F ��w� �. IO 13 �rI ri LBORING/SAMPLINGMETHOD:-,p SIGNATURE: - Grower: ANDERSON FINISHING — STAN DRAUGHON Designed By: CHB Address: 160 FARROW —WOOD LN Checked By: JES WARSAW, NC 28398 Date: 02/25/98 County: DUPLIN Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: -------------------- 0 Finishing: ------------------- 2000 Hd. Farrow toweanling:-------------------- 0 Farrow to feeder. --------------------- 0 Farrow to finish: ---------------------- 0 Boars: ------------------- 0 Storage Period: --------------------- 180 Days 25 Yr. /24 Hr Storm Event ------------------- 7.5 In. "Heavy Rain° Factor Not Applicable Rainfall in Excess of Evaporation ---------------------- 7.0 In. Additional Water Usage: -------=-------------- 0 Additional Drainage Area -------------------- 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) -- — — — — — — — — —Y Does Operator Want Emergency Spillway? (Y/N) — — — — — — — — — ---N Is This Design for an Existing Farm? (Y/N) — — — — — — — — — —Y Is Drain Tile Req'd to Lower S HWT? (Y/N) — — — — — — — — — ---N Seasonal High Water Table Elev:-------------------- 93.00 Ft. Freeboard: ----------------------- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Top of Storm / Spillway Buffer: Not Applicable Side Slopes: --------------------- 3 :1 (H:V) Press ALT--C to Download contour areas see sheet 2 of 7... Top of Dike Elevation: — — — — — — — — — — — — — — — — — — — 101.00 Ft. Finished Bottom Elevation: ---------------------- 90.50 Ft. Start Pump Elevation: — — — — — — — — — — — — — — — — — — — 99.20 Ft. Stop Pump Elevation: --------------------- 96.50 Ft. LAGOON VOLUME REQUIREDVOL. DESIGN VOLUMES % REQ'D. Storm Stor = 42230 (Cu.Ft.) 50,338 (Cu.Ft.) 119.20% Temporary = 148666 (Cu.Ft.) 156,524 (Cu.Ft.) 105.29% Permanent = 270000 (Cu.Ft.) 276,714 (Cu.Ft.) 102.49% Total Volume = T 460,896 (Cu.Ft.) 483,576 (Cu.Ft.) 104.92% Min. Required Liner Thickness --------------------- Lagoon Surface Area Inside TOD — -- — — — — — — — — 1.5 Ft. 67,568 S.F. Murphy Family Farms Engineed7g P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 L7I VYYCI. MIVLJCIlOV1Y 1 11ri1V1111YU - Q I rMN uflMVuriV1Y uwJ1� I ICU VY. lJr'lp Address: 160 FARROW -WOOD LN Checked By: JES WARSAW, NC 28398 Date: 02/25/98 Coun : DUPLIN Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS LAGOON STAGE --AREA VOLUMES Elevation (FT.) 90.50 91.00 92.00 93.00 94.00 95.00 96.00 97.00 98.00 99.00 100.00 101.00 Contour Area SF 38,451 39,652 42,114 44,649 47,258 49,940 52,694 55,523 58,424 61,399 64,447 67,568 Incr. Vol. (Cu. FT 19,526 40,883 43,382 45,954 48,599 51,317 54,109 56,974 59,912 62,923 66,008 Cumul. Vol. (Cu. 19,526 60,409 103,790 149,744 198,343 249,660 303,768 360,742 420, 653 483,576 549,584 were calculated using the vertical average end area method. END PUMP = _ _ _ > 96.50 FT 276,714 CF TR'MT 276,714 10249% START PUMP = _ _ > 99.20 FT 433,238 CF TEMP 156,524 105.29% MAX STORAGE _ _ > 100.00 FT 483,576 CF STORM 50,338 119.20% Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower. ANDERSON FINISHING — STAN DRAUGHON Designed By: CHB Address: 160 FARROW —WOOD LN Checked By: JES WARSAW, NC 28398 Date: 02/25/98 Countv: DUPLIN Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Animal Type CapacitV ALW * cu.ft. Ib = Total Nurse 0 30 1.00 0 Finishing 2,000 135 1.00 270,000 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 01 1,4171 1.001 0 Boars 01 4001 1.001 0 Total Required Treatment Volume (cu. ft.) = 270,000 Sludge Storage Volume: Animal Type Capacity * A W * cu.ft. Ib = Total Nursery 0 30 0.00 0 Finishing 2,000 135 0.00 0 Farrow to weanlin 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 01 1,4171 0.00 0 Boars 01 4001 0.0001 0 Total Required Sludge Storage Volume (cu. ft.) = 0 Temporary Storage Volume: Manure Production: Animal a ac to. Period * (gals/Hd./day) Nursery 0 180 0.30 0 Finishing 2,000 180 1.37 493,200 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 1 0 180 14.381 0 Boars 01 180 4.061 0 Total Manure Production (gals.) = 493,200 Total Manure Production (cu.ft.)= 65,936 Excess Fresh Water: Animal Type Capaci* Sto. Period * als Hd. da = Tota Nurse 0 180 0.20 0 Finishing 2,000 180 0.90 324,000 Farrow to weanling 0 180 2.90 0 Farrow to feeder 0 180 3.50 0 Farrow to finish 01 180 9.501 0 Boars 01 180 2.701 0 Total Fresh Water Excess (gals.) = Total Fresh Water Excess (cu.ft.) = 324,000 43,316 Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (91o) 289-2111 UI UMVI. I11'4UC:n UN FIIV1QFIIIVta — %3 i my unnu%anvly Lm.-mul Ivu uy. lrnd Address: 160 FARROW —WOOD LN Checked By: JES WARSAW, NC 28398 Date: 02/25/98 County: DUPLIN Sheet 4 of 7 Temporary Storage Volume: (Cont. Rainfall in Excess of Evaporation: . Vol. = (Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Voi.= (67568 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.).= 39,415 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm (in) / 12in./ft. Vol.= (67568 sq.ft + 0 sq.ft) * 7.5 in. /12 in./ft Total Required Volumefor 25Yr.-24Hr. Storm Event (cu.ft)= 42,230 "Heavy Rain" Storage: Vol. = (Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol. = (67568 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain' (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr. / 24 Hr. Storm + "Heavy Rain') = 42,230 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) = 148,666 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 270,000 (CU.FT) TOTAL REQ U I R E D VO LU M E = 460896 (CU.FT.) Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: ANDEHSUN HN15HINU — 51AN UHAUUHUN Uesignea tiy: CHB Address: 160 FARROW -WOOD LN Checked By: JES WARSAW, NC 28398 Date: 02/25/98 Countv: DUPLIN Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation -------------------- Emergency Spillway Crest Elevation - -- - - - - - - - - - - - - - - - -- - Top of 25 yr/24 hr Storm Storage ------------------- Top of "Heavy Rain" Storage -------------------- Start Pump Elevation ------------------- End Pump Elevation --------------------- Top of Sludge Storage --------------------- Seasonal High Watertable Elev. - - - - - - ; -- - - - - - -- - - - - - Finished Bottom Elevation --------------------- Inside Top Length -------------------- Inside Top Width ------------------- Side Slopes ----------------------- Lagoon Surface Area ----------------------- Min. Liner Thickness (K required) ------------------- Freeboard Depth ------------------- Temporary Storage Period -------------------- Zone Depths: 101.00 FT. Not Applicable 100.00 FT. Not Applicable 99.20 FT. 96.50 FT. Not Applicable 93.00 FT. 90.50 FT. Not Applicable Not Applicable 3:1 H:V 67,568 SF 1.5 FT. 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 483576 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- Temporary Storage Zone Depth - - - - - -- - - - - - Freeboard / Storm Storage Zone Depth - - - - - - - - - - - oon 6.0 FT. 2.7 FT. 1.8 FT. 10.5 FT. Murphy Family Farms Engineering A0. Box 759, Rose Hill NC 28458 (910) 289-2111 Address: 160 FARROW —WOOD LN WARSAW, NC 28398 Countv: DUPLIN Checked By: Date: of 7 JES 02/25/98 This livestock waste treatment lagoon is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 359-- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan ��SH pR0(�'q l SEAL DESIGNED: • 3973 a DATE: oa z� "'•.,�,s � sliv COMMENTS: The laaoon has been desianed as an irreaular share. Actual contour areas taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This approach insures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions regardless of the shape. Murphy Family Farms Engineeri7g P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 V �a FCT pump performance curves . SUBMERSIBLE SEWAGE PLIMP soff NEI MAX. SOLIDS: 3" SPHERE .. - �� �r��ri�.l��� ■■ ■■ ■�i■� Ei�iG■i �����.�i�.�rA�������r.r�■c��■,+��� ■■ ■■iMMPAPii■■■!ii■i■ Monormaso■■ NO10 1MONM►IMi■ ■UN■■■ME■■RNMa� ,Will ■ ■■■i■Siii ■i ■iphlolosmilsil■\wM■/■ MIME ■� rim■un �ii■il� WO MEMO mom � -., `ommaniNk NOW i.■ tw■E NNOMM: ■i■!i , �l MA■ MMIND 1n `EE/siown f!I;■ ■ ■tt■i■i nowilasmoss --aWspRoMESE �����������I`��►��rIB.a i■ii■it■i■i�m�i#���i��►.�■%���ii �r■ii■■■■ MEMO iiiiiii�i����.rro, ■w116Zarh. - ■ ■■S■■■■ MEN 0 ■■■■MINI 9� ■ar■l0�t■i■■00 ■ ■■Ml■ri■■■■r■■■■■■■■■■■ ©i■■■iiiii■■i■ FLOW PER MINUTE . iIMYL E7- 710 3L m ro m a 3� I PUMP STATION CAPACITY / FLOW VELOCITY SUMMARY PROJECT: ,4nlnr-i-son} 1STA►-j bP-r4u&tto-3 DATE: DESIGNED BY: G PUMP MODEL: MYEIZS V40H V w FORCE f4AIN —> 4° 611 MODE SIMPLEX DUPLEX SIMPLEX DUPLEX IMPELLER SIZE Q (GPM) ' TDH Q (GPM) TDH Q (GPM) TDH Q (GPM) TDH V FM V DP V FM V DP V FM V DP V FM V DP u 1 � 2 36- (1e3� 2Z.2 3Z9-, 1�.� �CZR) t�•d L W32(�1(-� I` S `]�#Z[��) ZI.� `�. -7• q (c . q �. y Lf. 5 (Q- 3 S 2. �. 5 17.7 ell-ti C5.: (7-.L4 R.7 (41•5 �z Iy .y '7.2 COMMENTS: 3o r 5+#P LIFT STATION OUTPUT SUMMARY (Cont'd) STATION OPERATING POINTS (Feet above respective Pump On elev) 1st ON 1st & 2nd ON 1st, 2nd & 3rd ON Q (gpm) 408 742 0 (Cfs) 0.9 1.7 0.0 HD (ft) 10.80 14.36 0.00 V DP (ft/s) 10.3 9.3 / 9.3 0.0 / 0.0 / 0.0 V FM (ft/s) 4.5 8.2 0.0 INDIVIDUAL PUMP OPERATING POINTS (Total dynamic head) PUMP ID 1st ON 1st & 2nd ON 1st, grid & 3rd ON 4WHV-65IMP 408 gpm 371 gpm 0 gpm 19.5 ft 21.6 ft 0.0 ft 4WHV-65IMP 371 gpm 0 gpm ------- 21.6 ft 0.0 ft 0 gpm ------- ------ 0.0 ft LIFT STATION OUTPUT SUMMARY (Cont'd) MODIFIED PUMP CURVES (Reflects losses from pump to station header) 1st 2nd 3rd Q (gpm) HD (ft) Q (gpm) HD (ft) Q (gpm) HD (ft) 40.00 36.63 40.00 36.63 0.00 0.00 100.00 31.86 100.00 31.86 0.00 0.00 125.00 30.78 125.00 30.78 0.00 .0.00 175.00 27.19 175.00 27.19 0.00 0.00 225.00 24.37 225.00 24.37 0.00 0.00 275.00 20.82 275.00 20.82 0.00 0.00 325.00 17.31 325.00 17.31 0.00 0.00 375.00 14.09 375.00 14.09 0.00 0.00 425.00 9.15 425.00 9.15 0.00 0.00 490.00 1.84 490.00 1.84 0.00 0.00 COMBINED MODIFIED PUMP CURVES 1st ON 1st & 2nd ON 1st, 2nd & 3rd ON Q (gpm) HD (ft) Q (gpm) HD (ft) Q (gpm) HD (ft) 40.00 36.63 80.00 36.63 0.00 36.63 100.00 31.86 200.00 31.86 0.00 31.86 125.00 30.78 250.00 30.78 0.00 30.78 175.00 27.19 350.00 27.19 0.00 27.19 225.00 24.37 450.00 24.37 0.00 24.37 275.00 20.82 550.00 20.82 0.00 20.82 325.00 17.31 650.00 17.31 0.00 17.31 375.00 14.09 750.00 14.09 0.00 14.09 425.00 9.15 850.00 9.15 0.00 9.15 490.00 1.84 0.00 1.84 0.00 1.84 SYSTEM CURVES (Feet above respective Pump On elev) 1st ON 1st & 2nd ON 1st, 2nd & 3rd ON Q (gpm) HD (ft) Q (gpm) HD (ft) Q (gpm) HD (ft) 0.00 8.56 0.00 7.56 0.00 0.00 94.44 8.70 94.44 7.70 0.00 0.00 188.89 9.08 188.89 8.08 0.00 0.00 283.33 9.68 283.33 8.68 0.00 0.00 377.78 10.48 377.78 9.48 0.00 0.00 472.22 11.47 472.22 10.47 0.00 0.00 566.67 12.66 566.67 11.66 0.00 0.00 661.11 14.03 661.11 13.03 0.00 0.00 755.56 15.58 755.56 14.58 0.00 0.00 850.00 17.32 850.00 16.32 0.00 0.00 * Static head based on free outfall, force main flowing full. LIFT STATION OUTPUT SUMMARY (Line 500 ) FORCE MAIN F.M. LENGTH (ft) = 161 F.M. DIAMETER (in) = 6.064 HAZEN-WILLIAMS C = 140 OUTFALL INVERT ELEV = 100.2 EXIT LOSS COEFF = 1 OUTFALLS INTO LINE # Outfall NATURAL GROUND ELEV = 96.5 DISCHARGE PIPING DIAMETER (in) = 4.026 AVE PIPE LENGTH (ft) = 100 HAZEN WILLIAMS C = 140 WET WELL AREA (sf) = 72 PUMP FILE 4WHV-65IMP 4WHV-65IMP PUMP DATA 1st PUMP ID = 4WHV-65IMP PUMP ON ELEV = 92.15 PUMP OFF ELEV = 90.98 No FITTINGS = 0 LOSS COEFF = 0 2nd PUMP ID = 4WHV-65IMP PUMP ON ELEV = 93.15 PUMP OFF ELEV = 90.98 No FITTINGS = 0 LOSS COEFF = 0 3rd PUMP ID PUMP ON ELEV = 0 PUMP OFF ELEV = 0 No FITTINGS = 0 LOSS COEFF = 0 Q (gpm) HD (ft) Q (gpm) HD (ft) Q (gpm) HD (ft) 40.00 36.75 40.00 36.75 0.00 0.00 100.00 32.50 100.00 32.50 0.00 0.00 125.00 31.75 125.00 31.75 0.00 0.00 175.00 29.00 175.00 29.00 0.00 0.00 225.00 27.25 225.00 27.25 0.00 0.00 275.00 25.00 275.00 25.00 0.00 0.00 325.00 23.00 325.00 23.00 0.00 0.00 375.00 21.50 375.00 21.50 0.00 0.00 425.00 18.50 425.00 18.50 0.00 0.00 490.00 14.00 490.00 14.00 0.00 0.00 Ursuvvth: ANur-riou1V r1rg10r11N1'3 - 01Hry urimuunui-4 UrZOMNINCu DT: karo ADDRESS: 160 FARROW —WOOD LN CHECKED BY: JES WARSAW, NC 28398 DATE: 02/25/98 COUNTY: DUPLIN SHEET 1 OF 3 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod, and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT The completed excavation and earthfill shall coriform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated material may be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectable. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height with an impoundment capacity of 10 acre --feet or more fall under the jurisdiction of the NC Dam Safety Law and require permitting by the NC Dept. of Environment, and Natural Resources, Land Quality Section. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED CLAY LINER THICKNESS SHALL BE 1.5 FT. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN INDICATED ON THE DRAWINGS OR WHEN MATERIAL IS ENCOUNTERED DURING CONSTRUCTION THAT WILL NOT PROVIDE THE PERMEABILITY LIMITS AS STATED LATER IN THIS SECTION. SUCH MATERIAL IS CONSIDERED UNSUITABLE WITH RESPECT TO LINING. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DRAWINGS WHEN LINERS ARE REQUIRED. Murphy Family Farms Engineerurg P.O. Box 759, Rose Hill NC 28458 (910)289-2111 %ar1LJYYCn. 1AINUCno7.J114 1-IIV1Or11M2 — %JIr%ly VGv1VIVGLIP 0T. LriD ADDRESS: 160 FARROW —WOOD LN CHECKED BY: JES WARSAW, NC 28398 DATE: 02/25/98 COUNTY: DUPLIN SHEET 2 OF 3 When areas of unsuitable material are encountered, they will be overexcavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfil led as specked to grade with a material approved by the engineer or his representative. REFER TO THE DRAWINGS FOR SPECIAL CONSIDERATIONS. Soil liner material shall come from an approved borrow area. The minimum moisture content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure pr+er moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum moisture content during placement. The maximum moisture content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the Itner includes placement in 9 inch lifts and compacted to at least 95 percent of the Standard Proctor Maximum Dry Density (ASTM D698) of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted permeability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment in an established pattern helps assure uniformity in the entire placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferred type of compaction equipment. In accordance with NRCS South National Technical Center (SNTC) Technical Note 716 (revised September 1993) the maximum allowable specific discharge of the liner is 1.0 x 10-5 cm/sec. This specific discharge is dependant on the permeability of the liner material, the liner thickness, and the hydrostatic pressure on the liner. With the minimum required liner thickness stated earlier and the maximum liquid depth in the lagoon, the maximum permeability of the compacted liner is 1.25 x 10`6cm/sec. Upon completion of the liner, undisturbed samples will be taken and tested for actual permeability. Any permeability tests indicating a higher permeability than stated above will be considered as failing. Failing tests will require recompaction of the liner material and retesting. For lagoons being built in soils which do not require clay lining the same permeability requirements apply as for clay liners and testing of the in —situ material will be conducted. During the excavation process, soils at the excavated surface are loosened as adjacent material is being removed. As a result, the permeability of these surface soils is increased. To insure proper compaction and minimum soil permeability, when lagoon excavation is complete the inner side slopes and bottom shall be rolled thoroughly prior to testing. Murphy Family Farms Engineerlog P.O. Box 759, Rose Hill NC 26 456 (910) 289-2111 UnLJVV"n. /i1VfJCROVIV r 111410FUM-1 ` %7Ir%114 Vnr1VUr"11J" LlC%71V114GLJ Or. UnD ADDRESS: 160 FARROW --WOOD LN CHECKED BY: JES WARSAW, NC 28398 DATE: 02/25/98 COUNTY: DUPL€N SHEET 3 OF 3 The soil liner shall be protected from scour produced by the discharge from waste outlet pipes. This can be done by using some type of energy dissipator: concrete flumes, concrete blocks laid tightly together, or using flexible pipe outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification or are shown on the drawings. CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when called for in the notes on the drawings or as shown on a typical cross section on the drawings. The final dimensions of the cutoff trench shall be determined by observation of the foundation materials during construction. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to the seeding specifications. Topsoil, if available on site should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS: An observation trench shall be dug along the perimeter of the lagoon 25 feet outside the proposed embankment toe to verify that no subsurface drain tile lines are present in the lagoon area. The trench shall be dug to a minimum depth of five feet and shall have a width adequate to accommodate equipment used for backfill and compaction. Trench side slopes shall be 1:1 or flatter. Trench backfill shall be compacted as stated in the EXCAVATION AND EARTHFILL PLACEMENT section of the specification. When tile drains are encountered, the tile will be removed to a minimum of 25 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with material approved by the engineer or his representative. Tile drains that are not removed shall be either capped off or rerouted around the lagoon, as directed by the engineer or his representative. SAFETY AND HEALTH REQUIREMENTS: All operations shall be carried out in a safe, skillful, and workmanlike manner. All safety and health regulations shall be observed and appropriate personal safety and health measures used at all times during construction. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (9101289-2111 GROWER: ANDERSON FINISHING -- STAN DRAUGHON DESIGNED BY: CHB ADDRESS: 160 FARROW —WOOD LN CHECKED BY: JES WARSAW, NC 28398 DATE: 02/25/98 COUNTY: DUPLIN SHEET 1 OF 1 SEEDING SPECIFICATIONS ACREAGE TO BE SEEDED: 2.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 120 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 60 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 200 LBS.'HULLED COMMON BERMUDA GRASS AT 100 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 20 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 80 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 APPLY THE FOLLOWING: 2000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 4 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREAS IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR DEVICE. APPLY MULCH AND SECURE WITH AN ANCHORING TOOL OR NETTING. Murphy Family Fanns Engineering A0. Box 759, Rose Hill NC 28458 (910) 289-2111 Ur %jVVCrl. ii114LJCr{%7LJ1M FIVAN7i11114la — %.71n1V Vr1?_%U%_1nv1N vl_a71t71NCV al. vnD ADDRESS: 160 FARROW —WOOD LN CHECKED BY: JES WARSAW, NC 28398 DATE: 02/25/98 COUNTY: DUPLIN SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days of temporary storage for: (1) manure production of animals, (2) excess fresh water storage, (3) rainfall in excess of evaporation, (4) storage for the 25 year / 24 hour storm for the location, (5) and, if applicable, an additional "heavy rain" storage volume for chronic rainfall events. Allocation for any additional fresh water usage is also included in the temporary storage. The volume of waste generated from a given number of animals will be fairly constant throughout the year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A staff gauge must be installed in the lagoon that indicates the start pumping and stop pumping levels. The start pumping level is the maxium liquid level under normal operating conditions. The stop pumping level is the minimum liquid level under normal operation to maintain required treatment volume and depth. Pumping can be started and stopped anywhere between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. However, it is recommended that the lagoon be kept pumped down as much as possible. Land application of wastewater is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling guns. Care should be taken when applying waste to prevent damage to crops or runoff to surface waters. The following items are to be carried out: 1. It is required that the treatment lagoon be precharged to one—half the treatent volume or as otherwise specified on the lagoon design drawings before wastes are introduced. The purpose is to prevent excessive odors during start—up. Precharging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached Waste Utilization Plan shall be followed. The plan recommends sampling and testing of waste before land application. Murphy Family Farms Engineering P.O. Box 759, Hose Hill NC 28458 (910) 289-27 > > ADDRESS: 160 FARROW -WOOD LN WARSAW, NC 28398 COUNTY: DUPLIN CHECKED BY: DATE: SHEET JES 2 OF 3. Begin temporary storage pump —out of the lagoon when the fluid level reaches the elevation 99.20 as marked by the staff gauge. Stop pump —out when the fluid level reaches elevation 96,50. This temporary storage, less 25 year / 24 hour storm, contains 156524 cubic feet or 1170798 gallons. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded or damaged areas and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner such that waste will not reach other property or public rights —of —way. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. Waste shall not be discharged into surface waters, drainageways, or wetlands by either discharge or by over —spraying. The Department of Environment and Natural Resources, Division of Water Quality, has the responsiblilty for enforcing this law. 02/25/98 Murphy Family Farms Engineering P.O. Box 759, Rose Hill NO 28458 (910) 289-2111 t IIV 1•-... III VV_I 1VV1. 1 11\I VI ...I I V I I II. -%I XV II IV I. v -- - VI. VI IL-0 ADDRESS: 160 FARROW -WOOD LN CHECKED BY: JES WARSAW, NC 28398 DATE: 02/25/98 COUNTY: DUPLIN SHEET 1 OF 2 Emergency Action Plan Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system.. This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface water or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: add soil to berm to temporarily increase elevation of dam -any permanent alteration of the dam should be approved by a qualified professional engineer or qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waters) --hold waste in house if possible call a pumping contractor make sure no surface water is entering lagoon NOTE: The above listed activities should be started when your lagoon level has exceeded the temporary storage level. B. Runoff from waste application field -actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers -actions include: - stop recycle (flushing system) pump stop irrigation pump - close valves to eliminate further discharge separate pipes to create an air gap and stop flow flush system, houses, solids separators -actions include: - stop recycle (flushing system) pump - stop irrigation pump - make sure no siphon effect has been created -- separate pipes to create an air gap and stop flow D. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks -possible action*: dig a small well or ditch to catch all seepage; put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clayey soil other holes may be likewise temporarily oluaaed with clav soil Murphy Family Farms Engineering P. 0. Box 759, Rose Hill NC 28456 (910) 289-2111 ADDRESS: 160 FARROW —WOOD LN CHECKED BY: JES WARSAW, NC 28398 DATE: 02/25/98 COUNTY: DUPLIN SHEET 2 OF 2 *Lagoon problems require the consultation of an individual experienced in the design and construction of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. A. Did the waste reach any surface water? B. Approximately how much was released and for what duration? C. Any damage noted, such as employee injury, fish kills, or property damage? 3. Contact appropriate agencies. A. During normal business hours, call your DWQ regional office, at 910-395-3900 after hours, emergency number: 910-733-3942. Your phone call should include: your name, name and exact location of facility, telephone number, the details of incident from item 2 above, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been undertaken, and the seriousness of the situation. B. If spill leaves, or is likely to leave, property or enters surface waters, call local emergency management service (EMS) at 910-296-2160. C. Instruct EMS to contact local Health Department. D. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-296-2121 for advice/technical assistance. The Extension Service can be reached 910-296-2143 for advice/technical assistance. E. Contact Murphy Family Farms Land and Nutrient Management Department at 910- 289-2111 for advice/technical assistance. 4. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. DUPLIN COUNTY COOPERATIVE EXTENSION SERVICE PO BOX 458, KENANSVILLE, NC 28349 910— 296— 2143 DUPLIN COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE PO BOX 277, KENANSVILLE, NC 28349 910--296-2121 DUPLIN COUNTY EMERGENCY MANAGEMENT SYSTEM PO BOX 909, KENANSVILLE, NC 28349 910-296-2160 DIVISION OF WATER QUALITY 127 CARDINAL DRIVE EXT WILMINGTON, NC 28405 — 3845 910-395-3900 Murphy Family Farts Engineenng P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Source Chute , Bi'v1iPs to Minimize Oddr Site Specific Practices End of drainpipes at • Agitation during wastewater if)' Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; 12""'Cortect lagoon startup procedures; • Agitation 0 Minimum surface area -to -volume ratio; VMlnlmum agitation when pumping; 0 Mechanical aeration; 0 Proven biological additives Irrigation sprinkler • High pressure agitation;. 2'Irrigete on dry days with little or no wind; nozzles . Wind drift Cl Mlnlmum recommended operating pressure; t9"'Pump Intake near lagoon liquid surface; 0 Pump From second -stage lagoon Storage lank or basin • Partial microbial decomposition; 0 Bottom or midlevel loading; surface . Mixing while filling; 0 Tank covers; • Agitation when amptying ❑ Basin surface mats of solids; - 0 Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; ❑ Extend drahipipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying O Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; ❑ Soil Injection ofslurry/sludges; spreader outlets . Volatile gas emissions 0 Wash residual manure from spreader after use; 0 Proven biological additives or oxidants Uncovered manure, Volatile gas emissions while 0' Soil Injection ofslurry/sludges slurry or sludge on I<eld drying 0 Soil Incorporation within 48 hrs.; surfaces 0 Spread In thin unlform layers for rapid drying; 0 Proven biological additives or oxidants Dead animals Carcass decomposition GK Proper disposition ofcarcasses Dead animal disposal Carcass decomposition ❑ Complete covering of carcasses In burial pits; pits © Proper loco tion/constructionofdisposalpits Incinerators incomplete combustion 0 Secondary stack burners AMOC - November 11, 1996, Page 4 Source Cause BMPs io MInlmIMOdor Site Specific Practices Standing water around • Improper drainage; Orade and landscape such that water drains facilities . Microbial decomposition of away from faciiltles organic matter Manure tracked onto • Poorly maintained access roads Farm access road maintenance public roads from farm access 4 Additional Information : Avallable From: Swine Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAB Fact Sheet NCSU -BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAB 128.88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAB 129.88 NCSU-SAE Lagoon Design and Management for Livestock Manure Treattent and Storage ; EBAB 103.83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment ; EBAS Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings ; PIN-33 NCSU -Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns In Animal Manure Management; Odors and Files; PROI07, I99S Conference Proceedings Florida Cooperative Extension AMOC - November 11, 1996, Page 5 Insect Control Checklist for Animal Operations Source _ _ _ _ Cause BWs to Control Insects Site Specific Practices utters • Accumulation of solids Z Flush system is designed aad operated Buff elently to remove accumulated solids from butters as designed. &Y Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids 5K Maintain lagoons, settling basins and pits where pest breeding Is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • -Decaying vegetation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on Impoundment's perimeter, " ers Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. Clean up spillage on a routine basis (c.g., 7. 10 day interval during summer, 15.30 day interval during winter). Feed Storage Accumulations of feed residues V Reduce moisture accumulation within and around Immediate perimeter of feed storage areas by Insuring drainage away from site and/or providing adequate containment (e.g., covered bin for breWees grain and similar high molstt re grain products), © Inspect far and remove or break up accumulated solids in filter strips around feed storage as needed, AM1C - November 11, 1996, Page I Source Cause I BMPs to Control Insects. Site Spec117c Practices Animal Holding Areas • Accumulations of animal wastes 0 Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals Is minimal, 0 Maintain feneo rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure Handling Accumulations of animal wastes Cl Remove spillage on a routine basis (e.g., 7. 14 Systems day Interval during summer; 15.30 day interval during winter) where manure Is loaded for' land application or disposal, ,0 Provide for adequate drainage around manure stockpiles, 0 Inspect for and remove or break up accumulated wastes In lifter strips around stockpiles and manure handling areas as needed, For more information contact the Cooperative Extension Service, Department ofEntomology, Box 76I3, North Carolina State University, Raleigh, NC, 27693.76(3, AMIC • November 11, 1996, Page 2 Mortality Management Methods {check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must beat least 300 feet from any flowing stream or public body of water. Ef" Rendering at a rendering plant licensed under G.S. 106-168.7 Sb s 1LAPZD .44- S rrE vtRu 1114 fit_ ,,Z,u eZ.Tj O J $Y 1 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal heath. ('Written approval of the State Veterinarian must be attached) December 18, 1996 .. IRRIGATION DESIGN CERTIFICATION FOR Stanley Draughon July 23, 1997 RECEIVED WATER QUALITY SECTION FEB .1 9 2001 None -Discharge Permitting I certify that this Plan has been prepared under my direct supervision and meets the applicable regulations of NRCS, DEM, and all other State and Local Regulations to the best of my knov��etle azd,}eltef., f.! -ten 1 A lis M. Floyd Ada=Pf License No. 17273 i �L 0YD1146111110 .P���"`, ORAUGNON-IRGATION, RMATION DESIGN IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Stanley Draughon Address: P.O. Box 645 Warsaw, NC 28398 Telephone: 910-293-4673 TABLE 1 - Field Specifications (1) County: Dunlin _ Date: 7 231 7 Field Number (2) Approximately Maximum Userible Size of Field (3) (acres) Soil Type Slope M ] Crop(s) Maximum Application Rntc (4) (in/fir) Maximum Application per Irrigation Cycle (4) (inches) Comments 1 5 GOA 0-2 Corn .40 2.35 2 18 GOA 0-2 Corn .40 2.35 3 15 GOA 0-2 Corn .40 2,35 Table to be completed in its entirety y to ffie personnel and forwarded to the irrigation system designer, (2) See attached map provided by the Field Office for field location(s). (3) Total field acreage minus required buffer areas. (4) Refer to N.C. Irrigation Guide, Field Office Technical Guide, Section I & G. Annual application must not exceed the agronomic rates for the soil and crop used. TABLE x - Traveling Irrigation Gun Settings Make, Model and Type of EgNpnlen1:Reel Rain Model 1030 W965' Hose, P150 SR Gun iv/1.08" Ring, JD 4039D Engine, Berkeley B3JQBM Pump Field No. (1) and Hydrant No (3) Travel Speed (ft/min) Application R21e (in/hr) TRAVEL LANE Effective Effective Width (ft) Length (ft) Wetted Diameter (feet) EQUIPMENT SETTINGS Nozzle Operatoring Operatoring Diameter Pressure Pressure Arc (inches) ® Gun (psi) @ Reel (psi) Pattern (3) Wetted Acres 1 2.79 .33 240 830 340 1.08 100 152 270' 4.57 2 2.79 .33 240 540• 340 1.08 100 152 270' 2.98 3 2.79 .33 240 600 340 1A 100 152 270' 3.31 4 3.30 .44 112 1080 320 .97 100 152 180' 2.78 5 2.79 .33 240 610 340 1.08 100 152 270' 3.36 6 2.79 .33 240 680 340 1.08 100 152 270' 3.75 7 2.79 .33 1 240 700 340 1.08 100 152 270' 3.86 Total 24.61 (1) see attached map provided by the Field Ginuc fur rfeid jo uuwim. (2) Show separate entries for each hydrant location in each field. (3) Use the following abbreviations for various arc patterns: F (full circle), TQ (three quarters), TT (two thirds), H (half circle), T (one third), Q (one quarter). May also use degree of are in degrees. TABLE 3 - Irrigation System Specifications Traveling Irrigation Gun Solid Set Irrigation Flow Rate of Sprinkler (gpm) 235 Operating Pressure at Pump (psi) 168 Design Precipitation Rate (inlhr) .33 & .44 Hose Length (feet) 965 Type of Speed Compensation M4hanical Pump Type (PTO, Engine, Electric) Engine Pump Power Requirement (hp) 38.32 TABLE 6 - Thrust block Specifications (1) Designer may provide thrust block details on separate sheet. LOCATION THRUST BLOCK AREA (sq. ft.) 6" Line 90' Bend 6.56 Dead End 4.64 Tee 4.64 45' Bend 3.56 Ground Entry 8.53 See USDA-MCS Fieldice Technical Guide, Section IV, PractiFe, Code -DD. (2) It is recommended that ground entry blocking be approximately 25 % to 33 % more than that required for 90' ells. TABLE 5 - Travel Time Per Zone ZONE PULL LENGTH HOURS 1 710 4.66 2 420 2.93 3 480 3.28 4 960 5.27 5 490 3.34 6 560 3.76 7 580 3.88 Length of Pull + 25 Traveler Speed 60 IRRIGATION SYSTEM DESIGNER Name: M. Floyd Adams. _ Company: M. Floyd Adams P.E. Address: P. 0, Box 10 8, Kenansville. NC 28349 Phone: �^ 910-296-1170 REQUIRED DOCUMENTATION The following details of design and materials must accompany all irrigation designs.: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, travel lanes, pipeline routes, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system. 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for Irrigation Water Conveyance. N.C. Field Office Technical Guide, Section W, Practice Code 430-DD. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip 50 feet wide or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per DEHNR-DEM Code Section I5A NCAC 213.0200 - Waste Not Discharged to Surface Waters. Narrative of Irrigation System Operation Describe the operation of the system in the space provided below or on a similar sheet most convenient to the designer/supplier. Include procedures such as start- up, shut -down, winterization and regular maintenance of all equipment. According to the data furnished by Murphy Farms and the Owner this is an o eration that contains 3 buildings with a capacity of 2,000 feeder to finish animals. The annual plant available nitrogen (PAN) produced by this particular operation will be 4,600 o�inds. zones from these hydrants - Care should be taken when starting the pump unit to allow all lines to fill slowly so as to allow the air to escape from the lines. After this process, the motor rpm's should be slowly increased to obtain the desired system^ pressure. Failure to allow the entrapped air to escape -before increasing the motor speed may cause damage to -the -system. Shut down procedures should be the reverse of start-up.-Theoperator should slowly decrease the motorspeed to idle and then shut it down. All regular and seasonal maintenance should be perforrned according to the manufacturer's recommendations. Pumps and travelers should be drained prior to freezing temperatures STANLEY DRAUGHON CALCULATIONS PRECIPITATION RATE: Precipitation Rate (PR) = 963 x Q x 360 3.14 (.9 x r)2 w Q(Flow Rate) = 235 gpm r (Radius) - 170 feet For Arc of 270' 96.3 x 235 x 360 3.14 (170)z 270 PR = .33 iph For Arc of 180 ° PR = .44 iph S = Traveler Speed 1.605 = Constant Q = Gallons Per Minute d = Application depth w — Lane spacing For Arc of 270° TRAVELER SPEED: (calculations) Speed 1.605 x Q x 360 . d x w arc S 1.605 x 235 x 360 .75"x 240 270 S = 2.79 ft/min S = 3.30 ftImin a TOTAL DYNAMIC HEAD: (calculations) NOTE: To account for the Total Dynamic Head the friction loss in the mainline as well as the traveler hose must be accounted for (see the below calculations) FI = [.2083(100)1.a52( � 4 st 652 ash }(1 )].433 Fl = Friction Loss Q = Gallons Per Minute D = Pipe Size L = Length of Line c = Pipe Coefficient Mainline Calculations 6" Main A 1.852 Fl = [.2083(i00)1.�z(235 )(2260)� 433 150 64.ss56 100 Traveler Hose Calculations: [8.931.433 3.87 psi loss F1 = [.2083(100 150)1.s52(2351.ssz)( 965 )j.433 34.$656 100 (11 L 041. 433 48.08 psi loss TOTAL DYNAMIC HEAD FOR THE COMPLETE SYSTEM: 100 psi (spk pressure) + 48.08 psi (traveler hose loss) = 148.08 psi (traveler pressure) 148.08 x 2.31 — 342.06' Mainline Loss — 8.93' Elevation Within Field -- 5' Suction Lift = 8' Fitting Loss — 5' 5 % Factor = 18.45' Total Dynamic Head (TDH) = 387.44' 167.76 pd Head at Pump = 379.44' 164.29si BRAKE HORSEPOWER (Calculations) BHP - Brake Horse Power (hp) Q = Flow (gpm) TDH Total Dynamic Head (fr) EFF = Efficiency of Pump BHP = Q x TDH 3960 x EFF BHP = 235 x 387.44 3960 x .60 BHP = 38.32 hp 0 CONCRETE THRUST BLOCKS: (calculations) Assumptions: 1) Thrust blocking design pressure is assumed to be 200 psi. 2) Soil bearing capacity is assumed to be 1500 pounds per square foot. 3) Refer to the attached Thrust Blocking sheet for multiplier. For 6" PVC Pipe 90 deg elbow 49.2 x 200 — 9840/1500 = 6.56 sq ft 45 deg elbow 26.7 x 200 = 5340/1500 = 3.56 sq ft Tee/Dead end 34.8 x 200 6960/1500 — 4.64 sq ft Ground Entry 63.98x 200 = 12796/1500 = 8.53 sq ft VELOCITY: (calculations) V Y Q x .408 D2 Q = Flow Rate (gpm) V _ Velocity (ft/sec) D _ Diameter Of Pipe (in) For 6" Line 0 V - 235 x .408 62 V — 2.66 ft/sec \\^~\ ^y`\ : �\ � y � [ � )'), ; - ". ! Xw- �F- Features and Benefits Rugged one-piece cast-iron block - (,voc•rous internal webbing proviclos Attu illy engine Structure. • C t;WkShaft well -supported by five main bearing% ' Replaceable wet -type cylinder liners • I 'r ovtde excellent heat dissipation • (. h it 1 if ttgllly cast. pr eci5iOn maclur r,-11 h n Inne lilt°_ Three-ring tow -friction pistons • t.,i%t of high grade aluminum alloy wilt; v ienstve internal ribbing. • High -ring piston. low -friction ring desngtr increases fuel economy and iinproves cold weather Starting. Free -breathing cross -flow cylinder head • Pi ovides unrestricted air flow for better operating efficiency. • integral intake manifold eliminates gaskets. • Loty heat rejection to coolant. Contoured valves and valve seats • Design reduces intake and exhaust restrictions for better breathing. • Valve rotators ensure constant cleaning of valve seat area for longer life and cooler operation. • Valve stems chrome plated for longiife. • Replaceable valve seats - Forged steel dynamically balanced crankshaft • '"n:1structed of heat -treated high carbon steel for maximt:m :,i; stnria -0S 1._,CW Lion hard(!n L%i !• . . z7:trf tt andv inC+eas-_cl . ,f itfC. Forged steel connecting rods • •'• f+egree connecting rod'cap joint design allows use of larger r :.tnkshaft connecting rod bearing for increased durability t t;r-t system :olai r:;;�ction ptitnp S. , .. ::!rtAl yovernor (2", vn iven mechnncal heel suppl% pt: ni: • Foot -type fuel fillets in 9.5 mm injector �. ri lecovely prevent n-_- ..i. • Itlugging. Optional auxiliary drive • Rated at 50 hp (35 k%M) intermittent. • SAE A and B Flanges available. General Specifications Engine Model . ......................... 4039D NUmberofC:!r:v;:%-s .. ....... . ..... c. 7-1-spiacen;-: a 3-9 L (239 E.?:Cand S:':i- 4 lain. 433in. (IOrSmm x 110n::r Aspitatiori ... naturally aspira::_c: Engine Type - . .............. In -line 4 stroke cycle• Compression Ratio .......... I ... 1 17.8 to 1 Length .... - ............ 33.2 in. (844 mm) Width ... ...... I ....... 20.4 in. (519 mm) Height ..... .. ............. . 32.2 in. (818 mm) Weight (dry) . .............. 929 lb. (422 kg) 2. • � f 1 %�_��e""^-rr�^.4b Y,�i l� •r f7 � .'...s yic. yf;'•� .ti �-' �•� P I� -''y r.. � ^ �'j`7il ]'^�'�- 1. 1 ,-� ys..,t;.rr-�:: •�-.•-;�- 1..,;;,- _..-,�=� _,-�,-.-,.-.:._.�^o -..,.� dOtiHGEERE .1.1 -'+R•-��rvr`id a.'-�.x�r,�.-�-r sr:.4= •-•7;•'.•- _ _•-„`_ _:�a.=�F_ -_7�:; �'n�w�'. 1 JOHN DEERE SARAN B.P. 13 45401 Fleury Les Aubrais — Frartte Tel: (33) 3882 6023 Fax:13 5158 8 2 60 00 .. . •- A Yin •K-r 4 {LT a 0!ER jj<l=-LF-Y P UM I-9 rb V�vF 4117' A7T;GE n� TYPE "'B" RATING CURVES gvr Mz ENGINE DRIV .: 1 xG 3 Ywn . a r. ILNAL �w.�. , w.....,+ [. ! , ..� Mr. L� ]Op 1 r-r ... ! _ 41 � ra.LL ... r... •r-.., jR Lra. 7t/ !w i•OlL y,.-• -Y.•._r.- fi.r.w.w It 1-141 J. i1d'w • .LL �t Lay. �'- `.tie � `� ,i O?,{. .l-T,•. ;7.5. ii "i rsIcao• l L.l+i .l_+ _ _'_.. 1'.P- 24W ASH ,._ 4 _. - _. _ ._.. — � •' ,.« i-r �T fl _� _� y...i..�. f 1� .jig+ w �s �. t..l�- 4 4w Spy �-fi_. .11'7 rall - . lt� o 4V y00 GOO TW OW X" -cam aim? 1:Rti, C--l(7rY W Uli C At M"M PIR l OFJTB g 3 4l !.-] i Yi c-7o4a ■..... T-,554 s ..w.r.. C-Trt4J+ °-We 10-77_it ° 3-W-7 -- h1OM -- - - - - M r .- w.,..wr C.1. s.■ a�. 14 �,,7is f:.... w� 1L79� V W Rf,... �1. a.e+a..: ■..rna C.l. •.�L N.. R21,S w...+. Na K-AR7�t Ot- 10-7: tS" FVLt _ +�••'^��•� 266 40 1w ,00 O - - L`AOAC1rY 04 v. s. aALLONI 0" VA ftff E C-GC?5 aR 3-7 6 — }a9 7Y C.' Q 0�1. C Q m 'r OML V" 2F to a as% It Rainraeler el OX rY 6 ;A6a ..j. : - _:r a L-1 ............ proved Design Provides Greater Operator Control .ter control... more accurate application of both clean and ..rater. Simpler to operate...the smooth operation of the six gearbox eliminates ed for multiple belts ,:ileys while providing 3nge of operating _. Within a high and .-,ge there are three for increased preci- .nd accuracy in con - application rates. ng and controlling :oplication rates have ne crucial wastewater Six speed gearbox cement fools when ,o adhere to ever increasing regulations. Each model is :ble with the standard 5.5 HP Honda engine or the efficient Pelton Wheel slurry _ turbine. The Pelton Wheel turbine is the ideal drive system for applying wastewater or slurry from holding 4 areas such as tanks a and/or lagoons- The Pelton Wheel turbine ! can be mechanically h 4 compensated for s=ccurate apo!ica:ions cr equipped .:its the !:, r _ optional Irrigation Pellon Wheel slurry turbine Computer. This improved design _zzarts with the drive system- Other enhancements include: y constant pressure automatic braking system which •ases tension when the hose is being pulled out but reverts to .r tension as the hose is being retrieved - A positive action lock down. When engaged, this simple Will lock the reel in place when shifting the gearbox to neutral, -it as secure the reel for transport when desired. A miswind sensor. Should a miswind irregularity ever occur, this sensor will automatically disengage the drive, protecting the Reel Rain from damage. • Large selection of models. In an eflorl to offer customers the proper system for their irrigation, needs. Reel Rain models are available in 29 different hose size , drive platform configurations. • Increased speed range. From -5 feet per minute to 12.5 feet per minute, you have the abil- ity to control the application rate. With Reel Rain Irrigation equip- ment from AMADAS INDUSTRIES, d you anyour Peel receive ee1 Rain Model 1375 special attention from our fully equipped Service Department. Each Service Technician is trained by the AMADAS staff engineer who designed your Reel Rain. The t 000 Series offers only 5 of bl d 1 S W`� ND.ARD �URES, • 6 Speed Gearbox P.T.Q. Rewind Automatic Hose Retrieve Stop • Rugged Frame Design • Turntable • Reel Speed Compensator • Safety Shielding • Galvanized Fittings • Galvanized Gun Cart • Mechanical Hose Guide • Three Year Warranty • Miswind Sensor w3an) dependa a mo e s of Reel Rain Travelers. Ask your Dealer to.show you other models that might meet your needs. Reel Rain Travelers are avail- c*cie in models which will efficiently irrigate from 35 to 400 acres per week. 0 HOBBS ��'� Reef Rain 4 W rRRtGATIOH SYSTEMS Model ;umber Hose Length Feet Hose I.D. Inches Lane Spacing Feet No_ of Acres Covered in One Pull Flow Rate (G.P-M.) One Pull, Applying i" of Water (Hrs_) Nelson Gun and Pressure Turbine Gas Turbine Gas 1025 850 2.5 180 3.60 167 181 10.33 10.65 SR100180 PSI 1030 965 3-0 240 5.84 260 280 10.2 9.4 SR150180 PSf 1033 850 3.3 260 5.68 360 400 7.1 6.4 SR150/80 PSI 1325 1250 3.2 240 7.41 266 290 12.6 11.6 SR150/80 PSI. 1375 1100 3.6 280 7.78 382 418 9.2 8.4 SR150/80 PSI �r.=.c. Holland Rd. • P.O. Box 1g33 • SUHotr�- VA 23439-1833 l 5L i � �''� 1701 South Slawey 6W, • P.O. Box 3687 • AEbany, GA 31706 Phone (804) 539.0231 • Fax (804) 934-3264 • • • • • • •• Phone n912) 439-2217 - Fax (912) 439-9343 AMADAS lNOUS TMES' porrcy is one of cortrnuous improvement and we reserve the right to change specilicarians, design o, ones without incurring obligation. - BIG GUN® PERFORMANCE TABLES U.S. UNITS r 100 SERIES BIG GUNS -- 240 TRAJECTORY" 100 T TAPER BORE NOZZLES film_ %r '" .: �rF'n r �..•� �''F": +.1f .r"J-^...wrc..�.• 5f �:':. 7...52.4rr .� `v�is$+:!1: '.iit ':`�i "�. .. +r�et•_ e.:--'i�tt=�i .•ir =:4`r:'Ci•:`:.y'•�T�.:! ,'r; 1:'.-,.: r-;::.� :. _.'. ._. ti'w.i , !iX: rf�•i�iT. (IIIIII� _i}).Y^�- ' � ::S® ':F f.�...: �� w.l rJ-:1'.i ":t: a�f rL-.v UN�-4-=+..:'w: � �r-zr.:t _laF-'.�iyt ���1.-.. .:r. J':�:r�'r 4rat�®=.a•�•:1'-e y 1. X`lYt•i Y'r h.`:T-1:4:�iT Cih:: s=SiC►_'.-�[:.11:il: !f-:. .Y. r!^-: '►h1: :. f!rrc{".^ ::SFi`:2 :�:.»`il�: ��S-'!:':: Y•LY--� "�I:Lt•�'1•.4!r'Vt,l-�I:C•i'+e:7ci[a 9•a.:f '•:.<tz --Z I — u I i)F 5.7i•3:�C?►-FtY� /�.: ?`�Y,:T:lt.� 1:���^f.2YI-+TF.: t Yr.:.41:'1 [%C"-��..Kavi .. �2i'Y ems'-V-i(: 4_ _ 9•�i�..��cic'.yctW_n S: ;.. !�t�S YlF: �'+cYr�.y -.aiubte Only .i:h F100 d SR 100_ 100 R RING NOZZLES 100 DN DIFFUSER NOZZLES �r_r .��•+.iv _ ti,.�:•si�+.� _ i•'�.n _ - :i'�"-� ...;-u�-rti-f , .:: -..+rr��r,�;+ _' �.: �+r� +.: ,. '?+: _ .�.�:e�,'rN,. r.r �: !�� , �'Ir ^,-.r` r �7!h'wr.� _'t• .,^i?:F:r�i�-,"" �+�1.?�•f�r_}: -:[ _R51=T..Y .� �Ey"-:-�x:.CaxSS.�i;.o3 u5F �'.•� 1•.� . vcYCar � � ��.'.+.TY:.sFil�L-^3 ,•sy3L� 'A ' . r''•EC'rl+-•.' " ._ tii'.3'-d :ii►- . 'i?! ' r �,'•G : • _ .�T^ r .�� ' . j� '�•r=!}-� ;!1'RI:-.. - ..! .'- c� i a'=••K�T^.f.s'•'��.iL%w. 1 �,:= .t;•+'.� �i, ,�. >=;'f�12� F.. �.G •�ti � �:C4�c1 r �:.+�f_ .. `i�irl: irT.r� - .`ii l:s*L�i= J�:: �l�i �y'��� ;�.•�.: -;..,L'N7��+-_'S�: t..�_ -� I�y._CL'F+'+:{7ji� rr ti.._i; ""$ 9fr "I - _ _ �w tires yi <c• � - - .•.._+:.-;'•=_.r..• __ i 1'1e ommoler a mmw rS app" malety 3% less Im Lne 2l' lfaleaory angle. 6% kSS far 18'. 150 SERIES BIG GUNS --240 TRAJECTORY" 150 T TAPER BORE NOZZLES z � ����7�,�r��= t=s4_ttr"=-�.�k .:ems f,;;C.=tf=='�a9`i'�'rr:�:' � � �:Y'��--t.ir�T'�u._-�-�'^r'`:�=icy=R-::e=:�C?ir-'.rs:i��sr�x�ri;ri:;:�;:ip�i-i�:�• ::-,s`i"�r.-''�1-�e..-'t"Le ':'�.��=I ?'!�jrY.l'3k':sF•:.ta�cy]:tii•:!�_-ti�—:SEF.�I•'�r�x'o;rN�-::i.^�.u"C/C•� .i{=-:.i_'4_�.-=L�=;�K'�riCT+N -3v%L=,-r�y'�A:'r,: - :::•�r4ti�-��'e��: C:'=.if!•1•:+F; .acti�_vs _ ^� •. -, ;- KCi�^' L�iIT:.3.'�'i�.=Jf�Fi4.'.3`rtrala���Zi�:<.=✓%l[I:aY'-.�:L,ri.Y.^4i� r I L1=•,.; lLi:.i�-�l'Nei OEM,.-..k=:=i: ham. h��••1_2rKs. [. "S.•ar:�Y!_=-7! I• :_rN�:-'���tl •'^,.SAC:=!fF1'�=•.-: ♦I �'l'%-�`-'�`^_ r S'. -?��. �i'=.sa �*. k L 5ilihAi - iL-'SE�'� - 150 R RING NOZZLES Ring P.G.I. GP.v. DL:. GP Ring DIA. Ring GPI.a DIA. Rt+g GPI.! 01/. Rug • GPM DIA Rug GP14 DlA Rung GPM DfA 02 300• Z25 31F 275 335' 330 350• I 385 365' E7 t10 2550• tc3 2tlFY -X11a.. 12E 250' 16.5 300' 210 320' S50 3_=` 315 360' 380 350' 1 cc5 - 395• +320• - e25 &DT SDO� e15• ,-r+Fl1 101e3 ->� 1 Sy 235 3e0` 1 25•, 35_='• 355 380' t20 1 157 3:5- 20- 335• 25e 360- 325 35.' 385 400' e65 e2" 5e5 y a35' Tha Ciamelen o1 lnro.r i5 2-rProxim2tely 3% less tot the 21• irajeaory 2nole. 200 SERIES BIG GUNS - 270 TRAJECTORY" 200 T TAPER BORE NOZZLES lt�-7z1.� . X1C�i�.y�•lT�.i//•LrP_ ' •L� .ate ll•�r. �+'.TL�r�'Yy+'.tr:Vt=+.ca:!F-��:_�.2 �4R r �rp� .��.w,.�r . A y.����.� , -'l'7 ;�='!1� �ti 2_�1i:�i.5i.+il:�o :r � � .✓_ ��., ,. •»•� a/i 1 �F:r��4?��-.•. �� •�-2j I I 1'I • ".'<Yr:,Fi`�Ti';,% <_r_i•L�^✓lli+c/-Kti,C}ir�A �Y �i�L�l'f-r}.'.:�:�5•y Lr�:�c?iirk"�} 1=7F.1 �JJ,�icr.�.�.w;�+�lt.."S�Y�C ._ i�•� �� a©Jse ':� 1Gal;.sr.,: _ rr7ity, f�+.'Z.i� -�F�M xmrcS, w✓�"Ti_7: _r.�{ Lire=-ii =a;.-t�t�'�'r!io`�!-:�i.'',: i..�-�:.rSY�: -,--yitiw .. ti7r_'� :��si:r1r-cF.yyG_c•..T7.Y`'� �'iY.'-L''f '�.�.Jti tT43�6;�MF:i�r T.�+?i?�I� -.r{t Y1. � .-tom 3 _ K...:l.rr_..t :-._. ;*r: �?k7-±>•X�.Y:Sritti1+: ec �Z ..-•fit rkc'�e4T..1 ��:r: •'tifi:ri.=• � i-.'� 200 R RING NOZZLES "The 6rarnelcn of avow is apprvxirnalely 2% less ICr dne 2,0' Lrajer:tory angw. 5% ksa for the 21' kajocuxy angle. The BIG GVH' peftarmance dau has been obuined vnoer ideal Less concl6o s and mreely may be adssaffected by wind, poor hydraulia dner b c entrance Candm o^ ads Nelson hrgnion Corporation makes na lepresenearian regarding drooW condition, uniformity. or application vale `CNAVA 77 Ik rw FiQt -e t. <ample of different arraige-nents for thrust blocks. r. THRUSTSLOCKS3 Thrust blocking prevents main line from moving when the pressure load is applied. In ef- fect, the thrust block transfers the load from the pipe to a wider load bearing surface. Thrust -)locks are required where fittings are used to change the direction (i.e., at all ties, elbows, wyes, .:aps, valves, hydrants and reducers) of the pipeline. The thrust backing must be formed against 3 solid trench wall and these fitting areas must be excavated by hand because mechanical equipment will damage the bearing surface of the trench wall. The size and type of thrust block depends on pipe size, line pressure, type of fitting, degree ) bend and type of soil- In most cases, the size and type of thrust block will be determined by he engineer. Thrust block size may be calculated by the procedures shown: E EP 1. Multiply the pipe pressure by the appropriate value shown in the following table to get pounds thrust per psi working pressure. ne Dead End or Tee 900 Elbow 45" Elbow 221� 'I Elbow 2.94 4.16 2-25 1.15 4.56 6.45 3.50 1.78 131/211 6.65 9.40 5.10 2.60 9.80 13.9 7.51 3.82 .12.8. 18.1 9.81 4.99 16.2 23.0• 12.4 6:31 24.7 35.0 18-9 9.63 6 34.8 '49.2 - 26.7 13.6 8 59.0 83.5 45-2 23.0 10 91.5 130.0 70.0 35.8 ' - 12 129.0 .-182.0 98.5 50.3 T EP 2- Determine the bearing strength of the soil from the table below: Soils and Safe Bearing Loads I Lbs: Sq. Ft. Sound Shale 10,000 Cemented Gravel and Sand difficult to pick 4,000 Coarse and fine compact Sand 3,000 Medium Clay- Can be spaded 2,000 Soft Clay 1,000 Muck 0 -EP 3. Divide the total thrust obtained in Step 1 by the bearing strength of the soil; this gives the square feet of area needed:N. -., ,artain Teed and Installation ;ode 40-22-16H 11n5 2-15 MANUFACTURER'S CERTIFICATION GASKET -- JOINT PR.2003 PRi 603 PIR125 and PRI 40 PVC PIPE This is to certify that thoproductsherein roferradtoand n7anufacturadbyNOR7'a• AMEWC.ANP1PECORPORATION meet or exceed< the requirements of the pertinent standards and rsgulatlnp ayenUes as jnc(k=tect MATERIALS PVC materials used in PR200, PR160, P9125, and PR100 pipe. manufactured by NORTH AMERICAN PIPE GORPORATION, comply with ASTM Standard 0-1784 and are approved by National Sanitation Foundation for potable water use. Pipe is made from a virgin PVC compound vrith a cell classification of 12454--8; the established hydrostat design -basis (HOB) rating is 4,000 psi at 73.4q . (236Q_ The Standard Thermoplastic Pipe Matorial Designation Code Is PVC 1120- PIPE -- Phys-Kmi dimensions and tolerances of PR200, PRI60, PR125 and PR100 pipe, manufactured by - NORTH AMERICAN PIPE CORPORATION. am within the requirements of ASTM Standard D-2241, Product Standard PS22 TO and the National Sanitation Foundation Standard 14. Belled -End PR240, PR160, PR125, and P8100 pipe made ierCasket Ants by NORTH AMERICAN PIPE CORPORATION. meets the above specifications including ASTM D-3139, Vitae is the standard eokw with blue optional. C2ASKETS AN Q LU B RI CANTS r Ga�.arid Lubricants are compatible with the plastic material in NORTH AMESICAN PIPE CORPORATION pipe anti in resmbination vvith them will not advergetyr affect the poh"a qualities of the water. Each gasket Is factory installed In bell -end pipe. Gaskets and joints meetaall requirements for peftmiance as spedfied in ASTM D-3ZSO and F 477_ A11 NORTH AMERIGAN PIPE CORPORA- TION caskets are factory installed and have a steel reinforcing ring. (Locised-b4 IFITTI NGS Gasketsdfitt[ngs, supplied by NORTH AMERICAN PIPE CORPORATION, meetthe require- ments of ASTM Standards, l}3139. Said finings are approved by fhg National Saniia#ion Foundation for potable water and have woridng pressures of 2W PSI at 73.49F unless othervAse rated MARKING PR200. Pf-tlts"O, PR125, and PR100 pipe, are marked as prescribed In ASTM Standard D•2241 La. nminal pipe size, type of plastic pipe material, pipe dimension ratio, pressure rating. ASTM specilikation designation number, manufacturers name and cods, and the N Ional SarithFt Foundation seal for potable water. INPLI- NT TESTING — PerASfM D-2241: 1. Pipe shall be homogeneous Uw-oughour and tree from vas b1e cracks, holes, foreign inclusions, and other aef�.s. 2. Walt Thickness, Outside Diameter, and Ovaiity - Once per hour. Method: ASTM D-2122. 3.. QUICK BURST - Every eight hour Method: ASTM D-159'3 4- FLATTENING - Every eight hours Method ASTM D-2241 6.5. 5. IMPACT- Every eight hours. Method -AS M D-24-44. 6. EXTRUSION QUALRY- Every eight fours. Method: ASTM 0-2152 T. SUSTAINED PRESSURE -Twice per year. Method ASTM D-1598. P64P a JFS CLASSES --- PVC GASKET PIPE ASTM D-2241 (Quantity ftcured on 20 ti lenaths) PR 100 SOR 41 ouftwe wqY ght pieces sundaes site Uiarnmr watt Per rest sundae Ttvcidaad pieces F OV18 2yi" 2875 .070 .402 186 12 232 �d,6dp 3" WSW cm _OW 125 12 1 500 sp cco 4" 4.500 _109 1.000 76 12 912 i8.24.0 8" 6.625 25 12028 392 7.840 .161 2175 14 4014 8" 8.625 .210 3.861 24 41*24 21 4,840 18 2018 29 4 0M 15 2215 10" 10.750 .282 5 lw 12 12 1 14.4 2 Beo 12" 12.750 .510 8.144 8 8ao�8 98 1,9&a 4 204 6 Boo s z __._. P€, 125 SOR32. outside V.-Qg,-d piecm sueulas Truckload. size 0amowr -- Wall Per FoO# P.ea,."a Tfittidcad PSaCcs Footepe 2" 2375 .073 .348 2m 12 108 62,160 2W 2875 .088---- .506 186 12 44,6f.0 W. &M6 .108 .757 125 1c 1,500 30.000 4" 4 �Cp 1 _138 - - 1.2 46 75 ;S 912 18,24.-0 5" 6-E�s 28 12W23 p 392 7,840 Zia 2.720 14 Z4 j B" s.S 21-Z .cos - 4-514 24 4024 24-2 4.c40 id 2018 2E 4aw { 15 2q-:?15 10" 48 750 .334 7.225 12 12 144 2.91A 12" i2.r.0 [ -IM 10.182 5 i @b8 Fe { ! 279d .i 203 PR 160 iBOR 261 OvWde watehr swx Tlds Trudubad Sin uQn eter wan Per Foot Bundte Tr1ffW'v-- placft Footage 1 Z74 203 24 4. 9 97.4445 t5~,a .428 253 12 34108 62.1e0 2'h 2873 11a A27 186 12 2= 44.640 _135 S 8 125 12 1.61p3 Som 4" 4-6m _173) i S4s 75 12 912 18.24C 6" �625 25; S 1 i 29 12028 392 7,.w 1{ 4(514 $" &6z M2 6.731 2: 4,024 242 4.040 18 2rp18 20 492W 15 2015 10" 10.750 _e 13 8 SAt] 12 12 144 2.8'R1 12" 12.750 .420 1262i 8 646 38 I,1iB0 4 204 6 04" 9 24R3 Page 4 TAa mcm tu6lsr at o OA* to Class 375 w=opr lbr Waff ThClm� and weW= Yet Fri 2 LARGE DIAMETER IRON -PIPE STANDARD 0. D. PVC PIPE O NAPCO is expanding Its line of 1PS OLD PVC pipes to 14". 16". & 18'. 0 NAPCO PVC Pressure Pipes with pressure rating of 200 PSI (SDR 211160 PSI (SDR 26).125 PSI (SOR 32.5) and 100 PSI {SDR 41i. e Backed tYY NAACO experlence in large diameter PVC supply lines, force mains, nrigation systems. 0 The deep bells of ths3 NAPCOpipe joint with lodoedi in gaskets provide unmatched performance, proren in years of large diameter pipe seraim a N_S.F. listed compound and pipe for potable water application; i PS CLASSES - PVC GASKET PIPE ASTM D-2241 (Quantity figured on 20 M lengths) I.P.S. G.D. PVC PIPE SDR 21 Size Ottide Diameter Wall Weight Per Foot Feet Per &mdle Feet Per Truckoad 14" 14,OD0 .667 118.770 1120' 1,440' 16" 16.000 .762 24.036 120', 80', 60', & 40' 1,20o. 18'' 18.000 ..7 31.424 120', 80', fi0'. & 40' 1,000' SDP 25 Size ©uts�de Diameter Waft Weight Per Foot Feat Per Bundle Feet Per Truckoad ' t4" 14.OW _rm 15.315 120' 1,440' 16" i6.000 .615 20.248 120', 80', 60'. P. 40' 1,000' 4.. 18-ow .693 25.f-31 i20', $0'.- '. & �.^' 1,000' SDP 32.5 Size Outside Diameter Wall Weight Per Foot Feet Per sandile F6et Per Truckload 14 " 14.0Q0 .431 12.344 120' 1,440' 16" 16.000 .492 18.335 1201, 80', 601, & 40' 1.000' 18" 18.000 .554 1 20.6ra2 120', W', 60', & 4.0' 1,000' SDP 41 i Size Outside Enarr,eter wall Weight Per Foot Feat Per Bundle Feet Per Truckload 14" 14.000 .341 9.857 120, 1,440' 16" 16.000 .390 13.038 1 ZD', 60'. 60', 8 40' 1.0m, 18" 18.000 .439 16-610 120% 80', 60', x 40' 1,00U' paw a System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles. can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in -the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection con -miners 25 feet apart along the transect one both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. 'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual IRRIGATIO.' STANLEY D SCALE: 1" A - C" BUFFER AREAI I O BUFFER AREA NOTES:, 1) THRUST KDOWG NiALL BF - ENDS AND Mat SPECIAL FnTUprepared by: 2) mA'NLu4F PIPE AND LATmU`LCertified by: SKALL BE BURIED To HAVE AT L Date: s s 12273 Mark Pope M. Floyd Adams P.E. -7.f-z3l-n IRRIGATION ICES:-GN STA.Nr�EY DR.A TJGIION S"t.it 1' - W' 0 b PU141r wCATION V. 1 Ve. 1,Ik1II 1.1" •I•Iruusr nLnrulrlu M,<, j ;r IN ul �...`�,-�--�_.ti„ljw 7'"r•63:N ��—It� ..n �•�� zS 1i113 j n` ' � � 1�•hf:Illi7lp po",rd joy, 1AuM Tnpt I:tlrlri/d Irv: M. Ocryd Adam rFly1/1YVVIONgWL�1f6 p,ra: "jrTs[f1 I�IY µOTM�1N MV 4�7AN =M r, tW r% 1101,11 I1,OP 4 M.YrIMS arm ��p N I�.C� nl�t► .� .t. w n 1f arll n Ivar 1 ,1 FROM : Draughon Realty & PppraiSal MAY-19-35 08 :33 Am M---Y. 19. 19S9 ie; 02AM P 2 PHONE -NO. : 510 ;93 7857 3f��� Aninnnl Waste Storage 7-lonu and Lagoon Closure Report k'or�,� f ?lave '%pc at, print 311 infOrmlUtiyti that 40e$ 11oc rcqufr. � sign:ttl ral -NarnC CC "Fury:_ r-E78}CL �p �.:1itc}• �O:�L.• aG.L,� OWrtCO5) "'afne: DP-ApANga y[aiiir �ddrt ss /A4.1LU ZAAAC Phone wo: r. LJ�Its.�w count': inn i tinn f ai i o mat 0- rn P!ersa C.1C ;his Gas of rd�- �1i1 L'r ca liirrizii an ti is loran at7e; lagoon :rostra. It CUM Ivill s:iA tr aairtufs on the sita afree E:ooa etosure. pi.a:a proVi� tFe 191Iv-irsr ;n:atrz:riun an the ani:aais ;hat «iill re tteit. OoecsriQn DeacriQhars- . T��e of S,vr,u No_ aj,;arinwtt Apr of Poudrrr Mo. o%dulrncts nwrtycar:ts Xa. DIAnimalr Vmin to F_.'•�- _ ! ay=r 5 Dairy ro Finish ieve rF w � spw tQ Fvadtlr � ' •� i%�:o�c't0 1=11:isi �, Orf��r1 �F±O/L:►sl:oc�' :4irursrrC�.�t��,�4�s� Will the far- cna-incain a num.0 e. el animals Srence, r;Zan the 2H .021; 0vesheld'? ices 7� No= W;11 ct'17.er IrsoonS hd in 0;CMG9n »: this far.-s ai:t; Ch15 one closes? Yes er No C: Haw :ra-- insocns aro ie i u.e en r.�:s r 0--"-mjt_ DEA.W hJw„N@(`f. .__ or the V aver QttaliEV Sec: cr.'s acafi is the Divisior. Regional rJFs:ca free mrp on back) was rar..Zc. on F !d: r_) Eor rtct;::ce:ior. of the pea ding c,osure a his vo d or lagoon. ''_`his noci[icQC4:on tvcs at lesr'_= ;lour Pdar co Far, ;car; oeclosure which beg;r, On I ter;:•f cat. the above irfarrnatirfl is covet: and cot: niece. I ha•;c follo�ve_ zciosu plan w;zic;t rte=ts ..'? `+ RCS Sce— S1CSEiors arse C 4EC: n- 1 realize -chat I will be subjtct :o en_'omen,= _vice pe: �ttiela 21 CC "tie Nartft Ca:; Un-i Gene;:: Statuses if : tai: to propc.i-y --lose out the Earooa• tiarne cf Land ptY ^ (F ease KI�sI'1At7�i C:� pate: S/_J i rte aci_iry has follewcd ;, closve plan wu ici mra;s all roquErtrurn:s s_:.'cnh in c, e `RCS Technical Guide Sczndzrd 99S- The Following items were Cor..pier... by the owner and verizied by tna- :dl wmta I iquids and sludizes ir=ve hety rainaYsd =d lwid applied = a_-onorrsic rate.:11 input picas have bean removed. all slopes have beast si.;bilized &,s ac_essa:y, r.•sd vesrtatien estzblisl ra sa ail disturbed areas. N;3.me of Te.-hra[cal 5pecialf5t U1CQFe'�:1nc}; S:�RCL�' �a iC: ' tLur tY1:Yltt7 1� anvs 77-M inn CIMP att0,'1 Or ansZttlt "v;ater 3t077V pond ur cagoon CtCSure LO: N. C. Dlvisian Of'Water QueliLy. Water Quails; Se_don Cotmt7liance GroQp P.O. Box :p33s Raleigh. `IC 376215-r)535 ?1-C - I M- .. 1996 -- f ' A f �r;;J V t REGISTRATION FORM FOR ANIMAL FEEDLOT NSA ONS Department of Environment, Health and Natural Res arde Division of Environmental Management, _ - �'on al a" Water Quality Section �• �`� If the animal waste management system for your feedlot operation is designed to serve more than or equal to 100 head of cattle, 75 horses, 250 swine, 1,000 sheep, or 30,000 birds that are served by a liquid waste system, then this form must be filled out and mailed by December 31, 1993 pursuant to 15A NCAC 2H. 0217 (c) in order to be deemed permitted by DEM. Please print clearly. Farm Name • 4.e 6 ArAz &A - Mailing Address: County: Owner (s) Name: _ Manager (s) Name: W Lessee Name: Farr Location (Be as specific as possible: road names, direction, miienost, etc ) : lw.1le j:In 11 rsZ 4.LSGiu/ �yt 20f-e Lat=_ude/Loncioude if known: SQ4 xf� Design capacity of animal waste management system (Number and type cf confined animal (s)): S _ Average animal population on the farm (Number and type of animal (s) raised): 6-e,g� Year Production Began :_/jQ7 ASCS Tract No. Type of Waste Management System. used: Acres Available for Land Application of Waste: /G1?,,4x'117 Omer (s) Signature(s)t`'Y��� ATE. J l -3% M• U" R P H" Y" FAMILY FARMS September 11, 1998 Department of Environment and Natural Resources Division of Environmental Management Water Quality Section, Planning Branch P. O. Box 29535 Raleigh, NC 27626-0535 RE: Anderson Finishing Duplin County, NC Dear lMs. Sonya Avant: RECEIVED tier' � :} ►}>� f EC Erf. Enclosed is the certification form -for the above referenced swine farm. The certification is for a new lagoon constructed to bring the existing facility into compliance. This facility ## 31-396 is an existing farm which has been in operation for several years and has not expanded in capacity. if you have any questions regarding this certification, please call me at (910) 289-6439 ext. 4529 ?. Sincerely, �� &4'1 c_ r=/L��sz. Dave Elkin, FE Engineering Manager cc: Stan Draughon Toni Ding, \-turphy Family Farms L\\1 Department Post Off -lee Box 759, Rose Hill, North Carolina 28458. (910) 289-2111, FAX (910) 2&9-6400 Animal Waste Management Plan Certification (Please type or print all information that does not require a signature) `'Existing or. New - :.. ' or > Expanded (please circle one . <.... . General Information: Name of Farm: Anderson Finishing Farm FacilityNo: 31--396 Owner's Name: Stan Draughon Phone No: 910-293- 4673 Mailing Address: I 6o Farrow - Wood Lane Warsaw, NC 28399 Latitude and Longitude: 35' 0' 53" / 78' 2' 32" County: Duplin Please attach a copy of a county road map with location identified and describe below ($d directions, milepost, etc.): Take US 117N to Warsaw Q stop lights turn right onto NC'2Y of Warsaw to farm entrance on left. Operation Description: Type of Swine No. of Animals ❑ Wean to Feeder ® Feeder to Finish 2000 hd ❑ Farrow to Wean (# sou') ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) Other Type of Livestock on the farm: Tvpe of Poultry No. of Animals ❑ Layer ❑ Non -Layer ❑ Turkey No. of Animals: r..1 Tvoe of Cattle No. of Animals ❑ Dairy ❑ Beef Expanding Operatton Only Previous Design Capacity Closed Addit�onsll7esJgrr "Capscify .Total Des{gn'Capacjfy S+1•$ CF Lxisting and Expandti?g Operation Only :.Regtstratlon Dafe (bate on"which farm applied for. registration) Acreage Available for Application: ZA•fel Required Acreage: ?A -LIr I Number of Lagoons/Storage Ponds: I Total Capacity: g63 $dECubic Feet W) —Are subsurface drains present on the farm: YES or (please circle one) Owner /Manager Agreement - -,UN Ice 'r; f I (we) verify that all the above information is correct and will be updated upon changing. I (vve) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land er: tan rau Signature: Date: Name of Manager (if different fikfu owner): Signature: Date: AWC -- April 24, 1996 Technical Specialist Certification I As a technical specialist designated by North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental ,Management (DEM) as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (MRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, Sl, WUP, RC,1), the technical specialist should only certify parts for which they are technically competent. II. Certifica tion of Desi A) Collection, Storage, Treatment System Check the appropriate box ❑ Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. X New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but no limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): iameS►£f3Dt;�'E_ Affiliation: Murphy Family Farms —�;'•. / j. Address (Agency), P. O. Box Z5.9 Rose Ijill, NC 84 - (J 0)289-6439, ey Signature: E �bate�' , _l l _ : 9 — 02- — • z B) Land A plicalion Site (� P) '' 9 73 The plan provides for minimum separations (buffersF�� ft e jam�o k' r,d for waste utilization- chosen crop is suitable for Waste management; hydraulic and nle tt Itnidir+sr' Name of Technical pecialist (Please Print):%; Via Affiliation: &Y' e-ef%,1rr- i 5 Address (Age ) : C3 x-1.54 K H,1 ! Phone No.: 116 a$9 P t 1 t Signature: Date: C) Runoff"Controls from Exterior Lots Check the appropriate box x Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. ❑ Facility with exterior lots (RC) `�t,,,,,,,l�lf� Methods to minimize the run off of pollutants from lounging and heavy+ >ev'15e�n designed in accordance with technical standards developed by MRCS. ++� FE5 p Name of Technical Specialist (Please Print): Kevin Weston - It Affiliation: Murphy Family Farms ��; Address (Agee y): P.O. Box 759 Rose Hill, NC 28458 Phone No.: r(9 2 - 439 �'xt.if629 Signature: a l~ -v..r tdesv;'f Date: 4 ,l. , , �.INC, AWC -- April 24, 1996 Technical Specialist Certification I As a technical specialist designated by North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (MRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and I SA NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC,1), the technical specialist should only certify parts for which they are technically competent. II. Certifzca tron of Design A) Collection Storage, Treatment System Check the appropriate box ❑ Existing facility_ without retrofit (SD or VAR) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. ON New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but no limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): dam_ esa Affiliation: Mu by Family Farms -••""••. �j. Address (Agenc)- P. O. Box 5 Rose ill. NC a84 (,10)289-6439, ext. 4 Signature: : Date.f 1 l : 9 — O.Z — !. $) Land Application Site (Ap) a .973 ' The plan provides for minimum separations (buffers ��� •.t}iifteyam�oth=rtd for waste utilization; chosen ft crop is suitable for waste management; hydraulic and nv_ 0 Ipa_.iri- J$ft +++` Name of Technical pecialist (Please Print): Affiliation: ,,r m+"�_ rr•1 -5 Address (Age ): t3 �75'3 K H,Il Phone No.: 116 ass9 �� 1 Signature: Date: S -.19 - !1 1 _ C) Runoff'Controls from Exterior Lots Check the appropriate bro_v t Facility without exterior lots (SD or \VLF or RC) This facility does not contain any exterior lots. ❑ Facility with exterior lots (RC)„i�iuFrrrr,, Methods to minimize the run off of pollutants from lounging and heavy��a3Z�v�i5�,;n designed in accordance with technical standards developed by MRCS. S Name of Technical Specialist (Please Print): Kevin Weston Q Affiliation: Murphy Family Farms - ` E_• Address (Agee y}: P.O, e�x 759 Rose Hill NC 2S458 Phone No.: = 9 2 - 39_'xt.J1699 Signature: Fop- Kfiwa Ldes7mf Date: Q M 4 ._ ANVC -- April 24, 1996 D) Application and Handling Equipment Cheyk the appropriate box v(� Existing or expanding facility with existing waste application equipment (WUP or I) Animal waste application- equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). ❑ New, expanded, or existingfacility without existing waste application equipment for srpay irrigation (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient Ioading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). ❑ New, expanded, or existing facilitv without existing waste application equipment for land spreadinS not using spray irri ation. (VNUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necesary to accommodate the waste management plan; (proposed a plication equipment can cover the area required by the plan at rates not to exceed eid hydraulic or nutrient loading rates; a schedule for timing of appliactions has b�aiifa� q°ip-ed buffers can be maintained; calibration and adjustment guidance a+a:EaQ)talni#7a'e plan). Name of Technical Specialist (Please Print): a�dxns P Affiliation: 132 Routled a Rd n Address (Agency): Ke ansville NC 283 Phone o.: 91(_ 29d--1170 Signature: i'% E) Odor Control, Insect Control, Mortalit' l erA Emergency Action_ Plan (SD, SI. VVUP. RC or I) The waste management plan for this facility includes a Waste .'Management Odor Control Checklist, an Insect Control Checklist, a .Mortality .Management Checklist and an Emergency action Plan. Sources of both ordors and insects have been evaluated with respect to this site and Best Management Practices to .Minimize Odors and Best .Management Practices to Control Insects have been selected and included in the waste management plan. Both the .\lorta]ity ,Management Plan and,F aVgg -Ht j)Ft on Plan are complete and can be implemented by this facility. ���H CAR Name of Technical Specialist (Please Print): Kevin Weston + aESSlp� �' Affiliation: I%IuMhy Family Farms Q �' Address (Agenc - : P . Box 759 Rose Hill NC 28458 Phone No= 9I )28-6raw, exi 4629 Signature: ti w Wesrd-r Date: g 7 °z. F) Written Notice of New or Expanding Swine Farm '�,,��+�� �•`�.�` The following signature block is only to be used for new or expanding s%ryF, it t begin construction after June 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded . I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street, or highway from this new or expanding swine farm. The notice was in compliance %%7th the requirements of NCGS 106-805. A copy of the notice and a list of the properly owners notified is attached. Name of Land vne : SC r u ri /} Signature: Date: qJ11 Name of Avlanager (if differ fro caner): Signature: Date: AWC -- April 2... 1996 III. CertlfrCR tlon of Instdlld tlon A) Collection, Storage, Treatment Installation New, expanded or retrofitted facility (SI) Animal waste storage and treatment structures, such as but no limited to lagoons and in accordance with the approved plan to meet or exceed the minimum standards and For existing facilities without refroh"ts, no certification is necessary. Name of Technical Specialist (Please Print): T., Neal Tucker_ Affiliation: MurphY Family Farms _ Address (Agen P. O. Box 759 se Hill NC 28458 Phone Signature: , � T Date: for Ne" / /ve.&r B) Land Application Site (WUP) Check the appropriate box The cropping system is in the place on all land as specified in the animal waste management plan. ❑ Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. ❑ Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Specialist (Please Print): . ,M. W6rr -1 Affiliation: . l% F. vt Fe,-&V rox-s Address (Agency) : Ffj6. 709. �,� rE ,« e try 8 Phone No.: 11o) 2V? -e. y! 9 der. f'*" 2- Signature: "W. ..� �a.�o _ Date: /,IfP This following signature block is only to be used when the box for conditional approval in IIl. B above has been checked. I (we) certify that I (we) have committed to established the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 13 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DENT. Name of Land Owner: Stan DrauQhon Signature: Name of Manager (if different from owiier): Signature: ANC -- April 24. 1996 4 Date: Date: C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no cet7iricaticn is necessary. Name of Technical Specialist (Please Print): Affiliation: Address (Agency): Phone No.: Signature: Date: D) Application and Handling Equipment Installation (V,7UP or I) Check the appropriate block ❑ Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract', equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. [� Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by ,go/711 (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance rovided to the owners and are contained as part of the plan. . .J ..i--,.., t... � 3e !a o.s T[- -+/she Name of Technical Spa r- _ ass k gibe- .,. Affiliation: -r 5 ose 4-l'� t t NC a V -1 8 Address (A e r Phone',No.: _ - - Signature: 1 - :: Date: :4 011 t 01 "t T The following ignature to a used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have comr�i'itsea,"to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DL%l a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this certification is a violation of the waste management plan and will sub}ect me (us) to an enforcement action from DV%L. Name of Land vrter: Stan rau y Signature : Date: P Name of Manager (if different from & er): Signature: Date: AWC -- April 24, 1996 E) Odor Control -Insect Control and Mortality Management (SD, SI, WUP, RC or I) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed and is operation. Name of Technical Specialist (Please Print): J. Neal Tucker, PE Affiliation: Murphy Family Farms Address (Agency): P. O. Box 759 Rose Hill NC 28458 Phone No: (910)289-6439, EXT_ 4717 Signature: * i✓-.... T...c&c. - Date: I-Af�ik Please return the completed form to the Division of Environmental Management at the following address: Department of Environment, Health, and Natural Resources Division of Environmental Management Water Quality Section, Compliance Group P. O. Box 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. AWC -- April 24, 1996 6 I PRODUCER: LOCATION: TELEPHONE. TYPE OPERATION: NUMBER OF ANIMALS (Design Capacity) WASTE UTILIZATION PLAN Turner Farms - Sow and Finisher 160 Farrowwood Lane Warsaw, NC 28398 (910) 293 48-91 3000 Feeder - Finish ; 1200 Farra.v - Feeder; 3750 Farrow - Wean 7950 The waste from your animal facility must be land applied at a specified, rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the.fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle_ Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown_ Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities_ Normally waste shall not be applied to land eroding at. greater than 5 tons per acre per year_ With special precautions, waste may be applied to land eroding at up to 10 torts per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Mind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a Crowing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the aninnai waste is based an typical nutrient content for this type of facility Acreage requirements should be based on the waste analysis report from your waste management facility. ,.ttached you will find information on prcper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out. meets the requirements for compliance v/,$th 15-A NCAC 2H.0217 adopted by the Environmental Manacemerit Corn.rri=sicr=. Pace .I M00202120395 WASTE UTILIZATION PLAN ��Q�t3L�L�Ste Procured Per Y_ear�g (fans. f „-,lr,�r1s. etc.) 7,950 animals X _41 (tons) wastelanimatlyear = 37,350 (tons) wastelyear. Amount of Plant Assailable Nitrogen (PAN) Produced Per Year 7,950 animals X 4A lbs. PAN/animallyear = 34,950 lbs. PAN/'year. (PAN from N.C. Guide Std. 633) Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field' Soil Crop Lbs. N Acres Lbs. N Month of # No. Tvlae Per Acre Utilized Application T1701 1 1 JAuB Bermuda(G) 235 4-301 1010.5 April -Sept. T1701 1 Au6 Matua(G) 141 4.301 606.3jSeoi. - March T1701 2 NoA Bermuda(G) 2601 1.00 260JApril - Sept. lT1701 2 NoA Matua(G) 156 1.001 156 Sept. - March T1816 4 NoA Bermuda(G) 260 11. 541 3000.4 April - Sept. 1T1816 4 JNcA Matua(G) 156 11-54L 1800.24 Sept. - March T71605 8 1AuB Bermuda(H) 275 12.261 3371.5 Acd - Sept. T71605 8 AuB Matua(H) 165 12.261 2022.9 Sept. - March f o f 'see page 10 for crop rotation 0 I i 0 I 0 Total 1 29.101 12.227.84 `This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must by b_as.ed on-re..ati.ViC y1e1dex,2ectatio, NOTE_ The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 M00202120396 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre' Utilized Application I I I I Total - See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 29.10 12,228 Table 2 90.08 23,434 Total 119.18 35,662 Amount of N Produced 34,950 Surplus or Deficit 712) NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent .over application of nutrient or other elements. Vase 3 M00202120397 WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. . Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (In/Hr) Amount (in.) 1,8 1 Au8 16ermuda 0.6 .5-1 2,4 NoA 113ermuda 0.5 .5-1 3,06 E GoA Row Crops 0.5 .5-1 5.9 NoA.B Row Crops 0.5 .5-1 7 1 AuB lRow Crops j 0.5 .5-1 i HIS TABLE i5 NOT NEEDED tF WASTE IS NOT BEING APPLtEO BY IRRIG-.TiON. HOWEVER A $it.,fl LA R TABLE WILL 3c NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for !M days of temporary storage and the temporary storage must be removed on the average of once' every 0 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *seelagoon design. Call the local !Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown are 'wetted' acres for the sow farm and effective wetted acres for finisher. Grower should follow the two year rotation as shown, but should roughly half the acres grown of each soybeans and corn each year. This will allow for crop drying times, ie. Soybeans can be irrigated on :+Ehie corn is being harvested_ _ _ Any, of the crop land that is not destined for .vheat may be overseeded in a small grain cover crop. This crop may be grazed, and irrigated on at the rates shown Page 4 M00202120398 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of ._an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation. increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yie!ds based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than a tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application_ Waste should not be applied when there is danger of drift from the irrigation field. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation filled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "'leather and Climate in North Carolina" for guidance_) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface vraters and in a rne."od which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. E Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. J Page S M00202120399 HASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively crowing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. VNaste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11' Any new swine facility sited on or after October 1, 1995 shall comply with the following. - The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 0 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters, (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways_ 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste -nay be applied, to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runof€ or drift from the site_ 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page o y00202120400 WASTE UTILIZATION PLAN REQUIRED SPECIF-ICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate- Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will e€iminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consui-nption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Taste shall be tested within 60 days of utilization and soil shall be tested at least annually - at crop sites where waste products are applied. Nitrogen shall be the rate -determining element- Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets Nerih Carolina regulations. Page 7 M00202120401 WASTE UTILIZATION PLAN MAV I i1 am - Name of Farm: Turner Farms Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. t (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management.(DEM) before the new animals are stocked. l (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm_ The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: {Please print} Jeff Turner Signature: Date: Name of Manager (If different from owner): Kyndall Huffman Signature: Date: . Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency): R.O. Box 759 , Signature M00202120402 0 WASTE :UTILIZATION PLAN , Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application T1701 3 GoA Corn j 1401 21.8 3054.8 March - August T1701 3 GoA Wheat 144 21.8 3139.2 Sept. - April T1701 3 GoA Soybeans 150 21.8 3270 June - Sept.+ T1816 5 NoA Corn 120 6.3 751.2 March - August T1816 5 NoA Wheat 144 6.3 901.44 Sept. - April T1816 5 NoA So beans 150 6.3 945 June - Sept.+ T1819 6 GoA Corn 140 6.4 896 March - August T1819 6 GoA Wheat 144 6A 921.6 Sept. - April T1819 6 GoA So beans 150 6.4 960 June - Sept.+ T71605 7 AuB Corn 80 26.3 2101.6 March - August T71605 7 jAuB heat Roybeans, 96 26.3 2524.8 Sept. - April T71605 - 7 jAuB 1001 26.3 2630 June - Sept.+ T71604 9 JNce Corn 1 120 29.3 3519.6 March - August T7 1604 9 jNoB Wheat 1 144 29,31 4219.2 Sept. - April T71604 9 jNoB So beans i 1501 29.31 4399.5 June - Sept.+ T1819 Fin jGoA Corn 140 6.8 . 954.8 March - August T1819 Fin1 GoA Wheat 144 6.8 982.08 Sept. - April T1819 Fin1 GoA Soybeans 150 6.8 1023 June - Sept.+ T1819 Fin2 GoA Corn 140 17.4 2437.4 March - August 21819 Fin2 jGoA ]Wheat 1 1441 17.4 2507.04 Sept. - April T1819 Fin2 GoA So beans i 150 17.4 2611.5 June - Sept.+ T1819 Fin3 GoA Corn 140 4.9 683.2 March - August T1819 Fin3 GoA Wheat 144 4.9 702.72 Sept. - April T1819 Fin3 GoA Soybeansl 150 4.9 732 June - Sept.+ f OPTIONAL Any Any NA Small Grail 50 Sept_ - April Cover i i I � i i 46,868 *hvo years TOTAL 90.1 23,434 per year PAN Page 10 Mp02(}212p403 wr ^J;'+�J E5J'7, .t'�'iy slir�'riZ., r, rtr� �_•; : •r�, ,+a�lr.�J.•i�r�r, ��.,i'rC'•,���:;.,j.,":_ ., .... ., .,,_ , ., ). -}.� :; � .S S.r rr , 1t: � `,,: 4} }, jl:•i r, a, r rt 1, !,': r,l+�:' �`,',4 ''Y• � :'r 5" �' r �j 1':rS.i• : .,!::,� rr ,+ rrfl,�,r 111�V j�+ %yR,,•! �,f .y' 'i f '.i +ice_ l'•',� J �'•y� 51, t- ��' �7 �!� J • 'y L.• •:r :�, rr'' °Yi• S.f. 4'.i. �� r•`�"• �..�+ 'k• 3r,.!'1: •,I f .+''_f,�..f{. 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C`• 4e ,,��11,t!' a.',,r 1 „• C ik'r":rf . 1: r 'r-1 ;C, Tb j4{'•' e E `.. %!i: t i;� 4J�rZJ `:r'ti Y1: jGz' + ii'J :i • lr'.r: �;. (l rf: !, ., t`..._.. _ ) ^r ' ` f'F ll F! �{; ff, •.�,�'..(+l", ; :� tS/ �V•.�tf•-; {' � • • .;r:.: i .. (i .''' � • R r r 'r ( r . :!?1',' , ,. .S. •: r•�L •l '.: .. 4�h�'t f�%w}.'{i: .Tj ��, .^'4'�r _ Sri `''� ir'.r r�: v�' :� .. •• r•• {t tiI ettable Acres Determination Certification Name of Facility: �y����r rt+��-.� �� � Fu111CV NL I1bel- 5-7 Owners) !ti_1:?e: { r t r Far . S LLCI Phone No: 3 Lib ! I vlailina Address: �. __c � �`t i� R,Sr By signing this four_, the facility owner and Technic2l Specialist acknowledge the completion of the Wettable acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facilit;'s Waste Utilization Plan has been amended as necessary to €eflec€ aczual wetted acreage. A copy of all worksheets, calculations, and other Wettable Ares Determin anon documents, along with t e applicable Waste Utilization Plan and Wettable Acre Dztem i :_:ion Ce-ificat cn will be fled with the local Soil and Water Conservation District. A copy will also be kept on sire with tb-e Certified Animal Waste Plan. .1ny ftiture modi:ica€ions rust be apprcved by a iechnicad specialist and filed with the Soil and �'�'ate: Conservation Dis:iLt prior to in p ementaLon_ If anv modifications to the existing irrIgat?on sy5ie .i or any new equipment was rc:OuIred to adz!q-uately addrecss t'_ waste needs of C-lis 'aCilitY an li.itz=lion, Sze-ialist oc Professional Ea,ainecr has certified the design ar:d installation below. 4 Owner Nam-_.— Jc f -( Owner Signature: Tec+n+c ! S_ecialist \arrle: �ro: � �'S =_ Tec! _ical Spcc.i last Siv:farure: �' r`� i l5W lr assisted by an Irrigation Spe jialist of Professional Engineer please read and sign belmv: acconarnodate the waste management plan., and according to MRCS St:sd rc_. Arm -tai wa�uc t? :ICatEt?t II?wC'L t 1'M been tn$t312 L1 ciC_iOr'L;i_ ;o NRCS Si" car _ a: -id is ..1.- :1ion S-zcCi..1i5i' E Name � 'L51 G t.i.: 'S" .C. C'_G'� c- - Iz�iw�ti } Sce�/,E Si 7a_Lj7_ S ;` S mil this form to: .ctn. Son?:a Ave .i Non-Discha <:e Con, pliancc Ui-: : Division of Wa er Qualit,, 161? tilail 5e Vice Center Raleidh, NC 27699-161 Dat f l 9 l 6° 1 M00202120373 Shtsr;l I IRRIGATION SYSTEM DESIGN PARAMETERS Lon doom er/operator Name: Turner Saw Farm Address: 160 Farrowwood Lane Warsaw, NC 28398 Telephone: (910) 203 4691 Tahle 1 - Field Specifications County: Duplin Date: 115101 I Approximate maximurn MaxinILIM Maximum Application Useable Size Application per Irrigation Field of Field Rate Cycle Nim-hnr tar.res) Soil Tme Slone % CrOWS) (Inlhr) (inches) Comments 1 4.3 AuB <5 Bermuda 0.6 .5-1 Pull 2 1 NoA <5 Bermuda 0.5 .5-1 Pull 3 21,132 GoA <5 Row Crops 0.5 .5-1 Pulls 3-6,10 4 11,54 NoA <5 Bermuda 0.5 .5-1 Pulls 7,8 5 6,26 NoA <5 [Row Crops 0.5 .5-1 Pull 9 6 6.4 GoA <5 Row Cro )s 0.5 .13-1 Dulls 12,13 7 26.27 At <5 Row Crops 0,5 .5-1 PUIIS 14-18 8 12.26 AuB <5 Bermuda 0,6 .5-1 Pulls 19,20 9 29.33 NoB <5 Row Crops 0.5 .5-1 1 Pulls 21-26 M00202120374 Shp'012 TABLE 2 - Travelling Irrigation Gun Settings Make, 1`�J0del and Type of Equipment: 3" Reel Bain Travellers Field No, Traval Aptllication TRAVEL LANE Wetiod Nuzzle Operating Operating ;rnci Speed Rnlo Effective Effective Diarnoter Diameter Prrassure pressure. Arc Hvrimni Nn. (Wrninl (in/hr.) Width(ft.) Lenath(ft) (feet) (Inches) at Gun(nsi) at reet(osi) Pattern Comments - Acres oer null F1,H1 1.99 0.41 265 55n 300 1.16 50 95 330 4.30 F2,H2 3.911 0.60 135 130 300 i 1,18 10 95 180 1.00 F3,113 2.39 0.56 180 530 300 1.18 SO 95 220 3.00 F3,114 1.99 0.4 220 815 300 1.18 h'0 05 330 5.37 F3,I15 1.99 D.41 220 glri 30C1 1,18 50 95 330 5.37 F3,1,16 1,00 0.41 260 815 30D 1.18 50 95 330 6,23 F4.1-17 1'99 0,41 260 1 815 300 1.18 50 95 330 6.23 F4,118 1,99 0.41 260 60i0 300 1.18 50 95 330 5.31 F5,H9 1.90 0.41 270 815 300 1.18 50 95 330 6.26 F3,1110 2.30. 0.56 150 330 300 1.18 50 195 220 1.85 F6.1,112 2.39 0.56 200 520 300 1,18 50 95 220 3.20 F6.1-113 2.39 0.56 200 520 300 1.18 50 95 220 3.20 F7.1-114 1.90 0.41 ?a(1 (365 300 1.1 f} 50 95 330 5.82 F7,1-11."i 1.19 _ 0,41 _ .30 850 300 1.18 W W; '01 6.04 F7,H16 1,99 �0.111 240 460 300 1,18. 50 95 330 3.26 ..W F7,H17 1.9D 0,41 240 630 3D0 1.18 50 95 330 5,34 F7,1418 1.99 0,41 40 n15 300 1,18 50 C6 :130 5,111 Fr1,1119 1.!i9 0.41 240 815 300 1.18 50 95 330 6.81 FR,1120 1.E19 0,41 270 81 i 300 1,18 50 95 330 6.45 FO.H21 1,01.) 0,41 260 Fl1',i 300 1�18 50 J5 390 6,23 F,1,H22 1'9j 0.41 220 670 300 1.18 50 95 - 330 4.63 F9.H23 1.99 0.41 260 350 3GO 1.18 50 95 330 3,AG F0,H24 3.99 0.Fi9 150 70D 300 1.18 50 95 180 3A'1 1=9,1- 25 1.99 0,41 220 815 300 1.18 50 D5 :iJ0 5.37 F9,H26 1."iCl 0.•11 2G0 815 300 1.18 50 95 330 6.23 11g.113 M00202120375 Sheet4 TABLE 4 - Irrigation System SpeciEicaticrs Travelino f Solid Set Irrigation Gun irritation Flow Rate of Sprinkle: (gpm) j 0 Operating Pressure at Pump (psi) NA Design Precipitation Rate (ir-tjhr) 0.34 j Hose Length (feet) 965 XXXXXXXX Type of Speed Compensation 1 Mechanical XXXXX)CXX Pump Type (PTO, Engine, Electric) I Engine Pump Power Requirer;ent (hp) NA TABLE 5 - Thrust Elcck Soecificatiens ! (THRUST BLOCK LOCATION JAREA (sty. ft.) � 90 degree bend NA Dead End i NA Tee NA Gate Valve NA 45 degree bend I NA FfF k Page i M00202120376 Shf V15 IRRIGATION SYSTEM DESIGNER Name: Kroig Westerheek, CID Company: MUrphy Farms Andress: FAO Box 759 Rose Hill, NC 28458 Phone, (91 Q) 293 5787 Required Documentation The following details of design and maierials rnusl accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust black locations and buffer areas where applicatlle. 2. Assumptions and rornputalions for doiermininrg tnlal dynarnic (lead and horsoposvur requirements. 1 Contputalions used io delerntine all mainHnr: nad lateral pipe si'r.0%. 4. Sources andlor ralrulalions used for delerrnirtiRg application rates. � S. Computations used to determine the size of thrust blocks and illustrations of all lluust block configufations required In the system G. Manufacturer's .�pecifir„alions fr;r the irrirt[alinn pumf}, iravuler and sprinkler(:;), 7. Manufacturer's specilicatiuns Inf the irrigation pipes andlor USDA -MRCS standard for IRRIGATION WATER CONVCYANCE, S. The information required by this form are the winirnurn regrriremenls, it is the responsibility of thr: desfpner to consider all reievartl faclors al a particular site; and addross th,:m as approprkiio_ 9. Irrigalion pipr:s shOIAIJ not tt0 inst,711Cd in larloon or storage pond emb ankmeals without the approval of the designer. NOTL: A huilur ;;trip ul '215' or w'id,�r mist hu nwinlainud botwee;n the lirttits of the: irrifi;alirrn Syslertt and ❑II perennial tire.-vns ;an11 SWLIcc WNtefa per NC Slatutes. M00202120377 SIIee'1G Narrative of Irrigation System Operation This is n 'wetted' racros determination of an existing dry hydrant system. This Farm uses two S' Travellers for irrigation. An irrigation design has been done for the; finishing farm on this site, The systerta for the sow farm and finisher are connected. Refer to attached material for guidance on calibration of irrigation system. F3utfers required at tho time of farm siting were used in this design. M00202120378 Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: NOson 150 Nozzle Size: 1.18 inches Sprinkler Pressure: 50 psi Flo .,rate(GPM): 205 corn .Netted Diameter: 300 feet �_ane Spacings Desired Spacing 75 °c Design Spacing(feet): 225 `PVC irrigation pipe norrnatly comes in 20' pieces:' so round to the nearest multipfe of 20, ctual Spacing {feel): 220 feet A Actual Spacing 73 % Application Rate ik. nlication Rate =(96.3xFlowrate)f(3.1a15x(.9xradius,squared) Design App. Pate = 0.34 in,hr 300 degree arc = 0.4 1 in/hr 220 degree arc = 0.56 in/hr 180 degree arc = 0_69 inihr Traveller Spud Travel speed = 1.605 x Flo:lrate 1 Desired application amount x Lane Spacing Desired app, (in.) = 0.75 inches 300 degree arc = 1.99 ft'min 220 degree arc = 2.39 ftlmin 180 degree arc = 3.99 ftlrnin 1rlainIiae V�gcity Velocity = _408 x FIcv,,.a;e f piae d ame:er squared feetfsec."' "'For 5Lfried pip0nes, ve=ccity should he hefovv 5 feet per second Pipe size: 6 inches Velocity= 2.32 it'sec. Page 1 M00202120379 Sheetl Maximum Mainline Fric:ian Loss tvlost distant hydrant: Total dsstance: feet Friction Loss is figured using HazenlWilliam's Equation Friction Loss= 0.30 feet1100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi ?�ztaLQxtlamic Head Sprinkler Pressure: 50 psi Loss thrcuah traveller: psi Eleva4ion i ead. psi rviainline loss: 0.0 psi Suction head and lift: psi 5�c fitting loss: 2.5 psi TOTAL(TDH) = 52.5 psi or 121.3 feet Horsep_owgi 3&qujmd Horsepower = FIovirate x TDH(feet)13960 / Pump effeciency Pump Description: Pump Efficiency - Horsepower Reguirei_ : �DiV/O! -Hp Thrust Blockbig Thrust Block Area = Thrust ! Soil Searing Strength Thrust: feet Soil Bearing Strength: fee: End Cap: DJV/O! ft2 90 decree elbow: "Dr/10! ft2 .. Tee- #*lV,,'O! it2 45 degree elbov;: TDIVIO' i:2 RI} e_P_re.Ss.Ule��rig Ch�IS Pressure Rating of Pipe to be Used: psi I'r1ax. Pressure on s;rs.em when runninc, 52.5 psi 701/Q of Pressure Rating: 0 psi If j:lax. Pressure on system is less than 70i<, of Pressuire Rating, OK Pace 2 M00202120380 Sheet8 ACREAGE CALCULATION J 'TURNER SOW FARM 114101 ,,Total ' nC �CLEnd �i4;ZEIIS r�' z Field Acres Ir 265 550`. 0.4: 0.55. 4.301 1. 4.3 2 135 130 0.33 0.27. 1.00 2' 1 - 3 180 530: 0.5 0.31 3.00 3 21.82 4. 220T� 815 0.691 0.56 5.37 5 220 815 0.69 0.56 5.37 6 260: 815� 0.75 0.62. 6.23. 7 260 815 0.75 0.62; 6.23 4: 11.54 8 260 660'. 0.75 0.62 � 5.31 9 270: 815 0.661 0.55 6.26 5 6.26 f 10 150 330. 0.41 0.31 1.85 3 12 200 520, 0.5 0.31: 320; 6: 6.4 13 200 520' 0.5. 0.31 3.20' 14' 240 � 965 _ 0 5 0' 5.82 7 _ 26.27 l 15' 270 850 0.77 0 6.04 16: 2401 460=. 0.73: 0 126 17 240 830! 0.77: 0 5.34': 18 240 815, 0.73 0.59; 5.81 10 240. 815 0.73 s 0.59'. 5.81 8 12.26 20 ` 270: 815: 0.771 0.63 . 6.45 21 - 2601- 815 0.75E 0.62 6.23 , 9 29.33 22 220. 670- 0.69` 0.56 v4.63! 23 260 350: 0.75 0.62 3.46 24. 150 700 0.38 ; 0.62 3.41 - - 25. 220 815 0.69. 0.56. 5.37 26 s 260 815 0.75" 0.62 6.23 'Total Acres Page 1 M00202120382 Sheet1 IRRIGATiON SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Anderson Farm - Stan Drau911011 Address-. 160 Farrow -wood Farm Lane Warsaw, NC 28398 Telephone: (910) 293 4673 Table 1 - Field Specifications County: Duplin Date: 6l2199 Approximate Maximum Maximum Maximum Application Useable Sizo Application per Irrigation Field of Field Rate Cycle Ni irnhp.r hgrresl Soil 't'VDe Slooe % Croo(s) (Inlhrl (inches) Comments 1 6.82 GoA <5 Row Crops 0.5 0,75 Pull 1 2 17.41 GoA <5 Row Crops 0,5 0,75 full 2-413 3 4.88 GoA <5 Row Crops 0.5 0,75 Pull 5 M00202120383 Sheet2 TABU 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Field No. Trave! Application TRAVEL LANE Wetted Nozzlo Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Ftvrlrant Nn. (ftImin1 finlhr.1 Width(ft.) Lencith(ft) (feet) (Inches) at Gun(osi) at reel(osi) Pattern Comments - Acres ner null F 1, H 1 1.95 0.37 270 1 100 300 1.08 60 100 300 6,82 F2,112 1,95 0.37 250 900 300 1.08 60 100 300 5,68 F2,H3 195 0.37 200 1050 300 1.08 60 100 300 4.82 F2,H4A 2.34 0.5 200 1100 300 1.08 60 100 220 5.05 F2.FI411 1.95 0,37 270 300 300 1.08 60 100 300 1 M F3,H5 1.05 0.37 250 850 300 1.08 GO 100 300 4.88 TOTAL ACREAGE = 29.11 M00202120384 Sheet4 TABLE 4 - Irrigation System Specifications Traveling.Solid Set Irri ation Gun Irrigation Flow Rate of Sprinkler (gpm) 182 Operating Pressure at Pump (psi) 108.6 Design Precipitation Rate (inlhr) 0.31 Hose Length (feet) 965 xxxxx xx Type of Speed Compensation Mechanical xxxx XXX Pump Type (PTO, Engine, Electric) Engine Pump Power Requirement (h) 25.6 TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION JAREA (sq. ft_) 90 degree bend N/A Dead End NIA Tee NIA Gate Valve NIA 45 degree bend NIA Page M0020212(}3$a f 5heet5 IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek, CID !laft+L' Company: Murphy Family Farms Address: RCS Box 759, Bose Hill, NC 28458 ���� r� Phnne: (910) 289 6439 ext. 4556 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable, 2. Assumptions and cornputalinns for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and ltrleral pipe sizes. 4. Sources andlor calculations used for determining application rates. 5. CorMputations used to determine the: size of thrust blocks and illustrations of all thrust mock configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. f0anufacturer's specifications for Ilru irrigation pipe and/or USDA -MRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements, It is the responsibility of the designer to ronsAer all Televant laclors aI a particular rile arui address them as appropriate. 9. Irrigation pipes shoutd not be installed in Inrloon car storage pond embankments without tire: approval of the designer, NOTE: A buffer strip of 25' or wider nwst he mainlainod between the limits of the irrigation system and all perennial streams and surface waters per INC Statules. M00202120386 �fAl WA * ii . � I tr4. 747. tv, v'N V; 'J" It -pr I I 14. vi jt 'I v A Z It. ...... . . . . . ........... wlll� A, po .1 V14 '141 F." Wd A 14. "lo SheetG Narrative of Irrigation System Operation this design is for the existing systern and equipment being used on this farm. This farr3l was s'itcd prior to 1995, and (lie fields and hydrants shown in this design were installed prior to 1995. For this E reason, the acreages calculated in this plan are `wetted acres' for an existing systern. The grower has been using the equipment shown for years, and Is familiar with start up, maintenence, and winterization procedures. If there are questions in this regard in the future, they should be referred to the irrigation dealer. The system should be walked periodically while operaling to check for leaks or other problems. M00202120389 Sheet? CALCULATIONS S rinkler Specifications Sprinkler Type: Nelson 150 gun ; Hobbs 1030 reel Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GP141): 182 gpm Wetted Diameter: 300 fleet Lane Soacinas Desired Spacing (%): 70 % Design Spacing(feet): 210 'PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 67 % Aonliication Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)scuared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 in/hr 220 degree arc = 0.50 inlhr 180 degree arc = 0.61 inlhr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.75 inches 300 degree arc = 1.95 ftimin 220 degree arc = 2.34 ftfmin 180 degree arc = 3.89 ft/rnin Mainline Velocit Velocity = .408 x Flowrate / pipe diameter squared feet/sec.— "For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ftfsec. Page 1 M00202120390 Sheet? Maximum Mainline Friction Loss illost distant hydrant: 5 Total distance: 1800 feet Friction Loss is figured using Hazen/William's Equation Friction Loss= 0.24 feet/100 feet Max. Mainline Loss = 4.4 feet or 1.9 psi Total Dynamic Head Sprinkler Pressure: 60 psi Loss through traveller: 40 psi Elevation head: 0 psi Mainline loss: 1.9 psi Suction head and lift: 1.5 psi 5% fitting loss: 5.2 psi TOTAL(TDH) = 108.6 psi or 250.8 feet Horsepower Required Horsepower = Flov.Tate x TDH(feet) f 39601 Pump effeciency Pump Description: Berkeley 83JQBN1 Pump Efficiency: 45 % Horsepower Required: 25.E Hp Thrust Blocking Thrust Block Area = Thrust / Soil Bearing Strength Thrust: N/A feet Soii Bearing Strength: N/A feet End Cap: N/A ft2 90 degree elbow: N/A ft2 Tee: N/A ft2 45 degree elbow: N/A ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to he Used: 200 psi Max. Pressure on system when running: 108.6 psi 70% of Pressure Ratina: 140 psi If Max, Pressure on system is less than 70% of Pressure Rating, OK Net Positive Suction Head Check Page 2 M00202120391 Sheet? NPSHA: 1s NPSHR: 8 -from pump curve I€NPSHA>NPSHR OK Page ? M00202120392 0 JUN 2 2 2001 Wettable Acres Determination Certification BY: Name of Facili t : FacilityNurnber:'3 I Owner(s)Name— LL.C, PhoneNo: 91c) D9 ,-S `ibi 1 Mailing Address: F� 914 � 1sc H ; I I / L_ 3� B,.- sianina this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wetiabie Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be: approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste managerment needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below_ O ner Name: Ise C-(- T..,,��, . ,r-- Owner Si�!naturv: )4, Date: Technical Specialist N.-,me:_ L c Technical Specialist Sipature If assisted by an Irrigation Spec ialist o f Professional Engineer please read and sign below: Aiiimal waste anTp11catioii equipment has been designed or modified to apply wa.5te a2s necessary to -accommodate the %waste management plan. and _'a4Lordina to MRCS Standards_ Animal waste application equipment h.Ls bee -I installed atd6rdini7 to \RCS Staricards and is ready for use. iir-ii�aiiop Specialist.TE Name- Kvc I.m a[lon Spec:al:su?E Signature: 5 mit this form to: ttn: So: va Avant Non -Discharge Compl.iancw Unit Division of Water Quality 1617 Mail Service Center Ra1e1'�,h, NC 27699-1.617 Da[e: r it b 1 NVADC — 7199 M00202120373 sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Turner Sow Farm Address: 160 Farrowwood Lane Warsaw, NC 28398 Telephone: (910) 293 4691 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number !acres) Sail Tvoe Slooe % Croo(s) County: Duplin Date'. 1 /5/01 Maximum Maximum Application Application per Irrigation Rate Cycle dnlhO (inches) Comments 1 4.3 AuB <5 Bermuda 0.6 .5-1 Pull 2 1 NoA <5 Bermuda 0.5 .5-1 Pull 3 21.82 GoA <5 Row Crops 0.5 .5-1 Pulls 3-6,10 4 11.54 NoA <5 Bermuda 0.5 .5-1 Pulls 7,8 5 6.26 NoA E5 Row Crops 0.5 .5-1 Pull 9 6 GA GoA <5 Row Crops 0.5 .5-1 Pulls 12,13 7 26.27 AuB <5 Row Crops 0.5 .5-1 Pulls 14-18 8 12.26 AuB <5 Bermuda 0.6 .5-1 Pulls 19,20 9 29.33 Npt3 <5 Row Cro s 0.5 5-1 Pulls 21-26 M00202120374 Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make:, Model and Type of Equipment: 3" Reel Rain Travellers Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hvrirant Na. (ft/mint fin/hr-1 Width(ft.l Lenathfftl (feetl (Inchesl at Gun(osi) at reel(ns,i) PMtPrn Cn►11n1pn1�, - Arri±F nor mill F1,H1 1.99 0.41 265 550 300 1.18 50 95 330 4-30 F2,H2 3,99 0,69 135 130 300 118 50 95 180 1.00 F3,H3 2-39 0.56 180 530 300 1.18 50 95 220 3,00 F3,H4 1,99 0,41 220 815 300 1.18 50 95 330 9,37 F3,1-15 1,00 0.41 220 815 300 1.18 50 95 330 5.37 F3,H6 1.99 0,41 260 815 300 1.18 50 95 330 6.23 F4,H7 1,99 0,41 260 815 300 1.18 50 95 330 6.23 F4,H8 1.99 0.41 260 660 300 1.18 50 95 330 5.31 F5,H9 1.99 0,41 270 815 300 1.18 50 95 330 6.26 F3.H10 2,39 0.56 150 330 300 1.18 50 95 220 1.85 F6,H12 2.39 0,56 200 520 300 1.18 50 95 220 3.20 r'6,H13 2.39 0.66 200 520 300 1.18 50 95 220 3.20 F7,1114 1.99 0.41 240 965 300 1,18 50 95 330 5.82 F7,H15 1.99 0,41 270 850 300 1.18 50 95 330 6.04 F7,H16 1.99 0,41 240 460 300 1.18 50 95 330 3.26 F 7,H 17 1,99 0.41 240 830 300 1.18 50 95 330 5.34 F7.H 18 1.99 9,41 240 815 300 1.18 50 95 330 5.81 F8,H19 1.99 0,41 240 815 300 1,18 50 95 330 5.81 F8,1120 1.99 0.41 270 815 300 1.18 50 95 330 6A5 F9,H21 1,90 0.41 26Q 815 300 1.18 50 05 330 6.23 F9,H22 1.90 0.41 220 670 300 1.18 50 95 330 4.63 F0,H23 1,qo 0.41 260 350 300 1,18 50 95 330 3,46 F9,H24 3.99 0.69 150 700 300 1.18 50 05 180 3.41 F0,H25 1.99 0.41 220 815 300 1.18 50 95 330 5.37 F9,H26 1.90 0,41 260 815 300 1.18 50 95 330 6.23 11f3.1t3 M0020212037 5 Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irri ation Gun Irrigation Flow Rate of Sprinkler ( pm) 0 Operating Pressure at Pump (psi) NA Desion Precipitation Rate (inlhr) 0.34 Hose Length (feet) 965 XXXXXXXX Type of Speed Coat ensation Mechanical XXXXXXXX Pump Type (PTO, Engine, Electric) Engine Pump Power Requirement (hp) NA TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. fQ 90 degree bend NA Dead End NA Tee NA Gate Valve NA 45 degree bend NA Page 1 MoOMM0376 Shoet5 IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek, CID Company: Murphy Farms Address: PO Box 759 Rose Mill, NC 28458 Phone: (910) 293 6787 y Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and compuLations for determining total dynarnlc head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes, 4. Sources andlor calculations used for determining application rates. 5. Computations used to dolormine the size of thrust blocks and illustrations of all thrust block configurations required in the system f. Manufacturer's specifications for the irrsgatlon pump, traveler and sprinkler(s). 7, kJanufaclurer';s specifications for the irtignlinn pipe andlor USDA -MRCS standard for IRRIGATION WATER CONVEYANCE. B. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors al a particular site and address them as appropriate, 9. Irrigation pipes should not be installed in lagoon or storage pond ornbankments without the approval of the designer, NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and srrrfare w,-Aers per NC statutes M002021120377 Sheel6 Narrative of Irrigation System Operation This is a 'wetted' acres determination of an existing dry hydrant system. This farm uses two 3" Travellers for irrigation. An irrigation design has been done for the finishing farm on this site. The system for the sow farm and finisher are connected, Refer to attached material for guidance on calibration of irrigation system, Buffers required at the fime of farm siting were used in this design, M00202120378 Sheet? CALCULATIONS 5piinkler SpRgj&cAtjQM Sprinkler Type: Nelson 150 Nozzle Size: 1.18 inc^es Sprinkler Pressure: 50 psi Flowrate(GPM): 205 gpm Wetted Diameter, 300 feet Lane Saad 19a Desired Spacing (%): 75 % Design Spacing(feet): 225 "PVC irrigation pipe normafly comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 220 feet Actual Spacing 73 % Application Rate Application Rate =(96.3xFlourrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.34 in/hr 300 degree arc = 0.41 in/hr 220 degree arc = 0.56 in/hr 180 degree arc = 0.69 inlhr Travel speed = 1.605 x Flowrate I Desired application amount x Lane Spacing Desired app. (in_) = 0.75 inches 300 degree arc = 1.99 ftlmin 220 degree arc = 2.39 ft/min 180 degree arc = 3.99 fVrnin Mainline Velocity( Velocity = .408 x Flo.vra€e 1 pipe diameter squared fee€/sec." .-For buried pipelines, velocity should he beta;.= 5 feet per second Pipe size: 6 in&!es Velocity= 2.32 ft/sec. Page 1 M00202120379 Sheet? Most distant hydrant: Total distance: feet Friction Loss is figured using HazenfWilliam's Equation Friction Loss= 0.30 feeY100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi s f :li r'-! Sprinkler Pressure: 50 psi Loss through traveller: psi Elevation head: psi Mainline loss: 0.0 psi Suction head and lift: psi 5% fitting loss: 2.5 psi TOTAL(TDH) = 52,5 psi or �.[� � r.•R �.ct is it.�. Horsepower = E"lowrate x TDH(feet) / 39601 Pump effeceency Pump Description., Pump Efficiency_ % Horsepower Required: #DiV/O! Hp Thrust Blocking Thrust Block Area = Thrust / Soil Bearing Strength Thrust: feet Soil Bearing Strength: feet End Cap: #DIV/O! ft2 90 deoree elbow: y #DIVIO! ft2 Tee: NDIVIO! ft2 45 degree elbow: #-DIVIO! 112 Piae_Rre.ssure Rating Chem 121.3 feet Pressure Rating of Pipe to be Used: psi Max, Pressure on system when running: 52.5 psi 70% of Pressure Rating: 0 psi If Max. Pressure can system is less than 70% of Pressure Rating. OK Page 2 M00202120380 Sheet8 'ACREAGE CALCULATION =TURNER SOW FARM i 1/4/01 jotal Pujjtki Len -cab 'Slad-End aLQP-I-[Id �Acm 1 Eieid 1 Field Acres 265 550- 0,41 0.55! 4.30i 11 4.1 2 135. 130. 0.33! 0.27 i 1-001 21 1 3 180. 530 0.5 0.31: 3.00: 3: 21.62: 4 220 815 0"'69:. 0.56- 5,37 5 220. 8151 0.69: 0.56 5.37, 6 260 815 0.75 0.62; 6.231 7, 260 8151 0.75; 0.621 6.231 4 111,54; 8', 260'; 660i 0,751 0.621 5.3111 i 1 9 : 2701 81 5 0,66 0.55! .... .. 6.261 .... 5 6.261 10 150i 330' 0.41 0.311 1.85! 3: 12, 200' 5201 0.5, 0.311 3.201 6 i 6.4,' 13. 200 5201 0-5� 0311 3.201 14' 240 965: 0.5i ol 5.82:: 7 26-271 15. 270: 850- 0.77 01 6.04 16 240; 460] 0.73! 0, 3.26 1 17i 2401 830 j 0.77 0 5.341 18 240 i 8151 0. 73 0.591 5-81 i 191. 240, 8151 0.73; 0.69i 5.81 1 81 12-26': 201 270:. 815i 0.771 0.631 6.45 21 260€ 815 0,751 0.621 6.23 9; 29.33j 22 220 670. 0.691 0,56-1 4,63: 23 260: 3501 0.75 0.62: 146; 24. 150! 7001 0.38 0.62: 3.411 25: 220 81151 0.69, 0,561 5.371 26i 260:' 815 0-751 0.62 6.23 Jotal Acres = 1119,19 Page 1 M00202120382 Sheet l IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Anderson Farm - Stan Draughon Address- 160 Farrow -wood Farm Lane Warsaw, NC 28398 Telephone: (910) 293 4673 Table 1 - Field Specifications County: Duplin Date: 612I99 Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation Field of Field Fate Cycle Number (acres? Soil Type Slope % Crop(s) (Inlhr) (inches) Comments ....... �� �...N.�... M00202120383 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Field No. Travel Application TRAVEL LANE and Speed Rate Effective Effective Hydrant No. (ft/rnin) (in/hr.) Width(ft.) Length(ft) Sheet2 Wetted Nozzle Diameter Diameter (feet) (Inches) Operating Operating Pressure Pressure Arc at Gun(psi) at reel(psi) Pattern Comments - Acres per pull ����� �r it �� it f� •. -��-TOTAL - ACREAGE M00202120384 Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irri ation Gun lrri ation Flaw Rate of Sprinkler m) 182 Operating Pressure at Pump (psi) 108.6 Design Precipitation Rate (inlhr) 0.31 Hose Length (feet) 965 xxxxxXXX Type of Speed Compensation Mechanical xxxxxXXX Pump Type (PTO, Engine, Electric) Engine Pump Power Requirement (h 25.6 TABLE 5 - Thrust Block S ecif;cations THRUST BLOCK LOCATION AREA (sq. ft.) 90 de ree bend NIA Dead End NIA Tee NIA Gate Valve NIA 45 degree bend NIA Page 1 M00202120385 Sheets IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek, CID Company: Murphy Family Farms Address: PO Box 759, Rose Hill, NC 28458 Phone: (910) 289 6439 ext, 4556 Required Documentation The following details of design and materials must accompany all irrigation designs: 1, A scale drawing at the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas whore applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust Mocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinklerlsl, 7. Manufacturer's specifications for the irrigation pipe and/or USDA•NRCS standard for IRRIGATION WATER CONVEYANCE, 8. The information required by this form are the minimum requirements. It is the responsibility of the designer io consider all relevant factors at a particular site and address them as appropriate. 9. 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' a 2�i #j ✓' 'I�' y i R� Mr— ,c,p tt�.,t',"i •mow i � ' it'^ i :r r, .�.�a S..1�'� *S+ x� ^ �YirN .�.I ^,.'Y•r�t.�, ,! ✓ r1 Pz d d .r^1 } ' s✓ j s;-;x �j ' i �, '�' :"daft1 t;;{ � t r eta. t �d•s �� ��•' f '� 1"�'+�i 't c x� • w l C, Kf'P fAAg •i" r ds +}" ^r P I' -wii ->�' 4°a�v" r'' s .„1 y. f,.'�: W. +, '1 J�F?+Ts R 41gt^ Shai art I, 1 a: wr 'J �.�, F .r "� +Nb',•' ,1i. 1'. r. ^ r ,I/ „ kM�Ir'irJ�r��,�[ya5'ry •"�.rMM .: .✓1,! .. ,.-- ram. �t•'��ID �."r."• i-.ri.W '.' � j ' � + Y' =,Aw .. .-•"�" r r.i.. M 9ew,.. f�^� - l ➢5, {.: .I111: Sheet6 Narrative of Irrigation System Operation This design is for the existing system and equipment being used on this farm. This farm was sited prior to 1995, and the fields and hydrants shown in this design were installed prior to 1995. For this reason, the acreages calculated in this plan are 'wetted acres' for an existing system. The grower has been using the equipment shown for years, and is familiar with start up, maintenance, and winterization procedures. If there are questions in this regard in the future, they should be referred to the irrigation dealer. The system should be walked periodically while operating to check for leaks or other problems, 3 M00202120389 Sheet? CALCULATIONS SS2rinkler_Specifications Sprinkler Type- Nelson 150 gun ; Hobbs 1030 reef Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Lane Snacinas Desired Spacing (%): 70 % Design Spacing(feet): 210 }PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20_ Actual Spacing (feet): 200 feet Actual Spacing (%): 67 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 inlhr 220 degree arc = 0.50 in/hr 180 degree arc = 0.61 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.75 inches 300 degree arc = 1.95 ftlmin 220 degree arc = 2.34 fUmin 180 degree arc = 3.89 ft/min Mainline Velocity Velocity = .408 x Flowrate ! pipe diameter squared feet/sec." "For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ftlsec. Page 1 M00202120390 Sheet? Maximum Mainline Friction Loss Most distant hydrant: 5 Total distance: 1800 feet Friction Loss is figured using Hazen/William's Equation Friction Loss= 0.24 feet/100 feet Max. Mainline Loss = 4.4 feet or 1.9 psi Total Dvnamic Head Sprinkler Pressure. 60 psi Loss through traveller: 40 psi Elevation head: 0 psi Mainline loss: 1.9 psi Suction head and lift: 1.5 psi: 5% fitting loss: 5.2 psi TOTAL(TDH) = 108.6 psi or Horsepower Required Horsepower = Fiowrate x TDH(€eet) / 3960 / Pump effeciency Pump Description: Berkeley 63JQBM Pump Efficiency: 45 % Horsepower Required. 25.6 Hp Thrust_ Blocking Thrust Block Area = Thrust / Soil Bearing Strength Thrust: N/A feet Soil Bearing Strength: N/A feet End Cap: N/A 112 90 degree elbow: N/A ft2 Tee: N/A 112 45 degree elbow: N/A ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 108.6 psi 70% of Pressure Rating: 140 psi 250.8 feet If Max. Pressure on system is less than 70% of Pressure Rating, OK Net Positive Suction Head Check Page 2 M00202120391 WASTE UTILVATION`-PLAN PRODUCER: Turner Farms - Sow and Finisher LOCATION: 160 Farrowwood Lane Warsaw, NC 28398 TELEPHONE: (910) 293 4691 TYPE OPERATION: 3000 Feeder - Finish ; 1200 Farrow - Feeder ; 3750 Farrow - Wean NUMBER OF ANIMALS: 7950 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under OEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. Page 1 M00202120395 WAaTE° UTILIZATION -,PLAN' �11• 1 1 •1 7,950 animals X 4-7 (tons) waste/animal/year W 37,350 (tons) wastelyear, Amount of Plant Available Nitrogen (PAN) Produced Per Year 7,950 animals X 4-4 lbs. PAN/animal/year = 34,950 lbs. PANlyear. (PAN from N.C. Guide Std. 633) Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field* Soil Crop Lbs. N Acres Lbs. N Month of # No. TvQe Per Acre Utilized Application T1701 1 AuB Bermuda(G) 235 4.30 1010.5 April - Sept. T1701 1 AuB Matua(G) 141 4.30 606.3 Sept. - March T1701 2 NoA Bermuda(G) 260 1,00 260 April - Sept. T1701 2 NoA Matua(G) 156 1.00 156 Sept. - March T1816 4 NoA Bermuda(G) 260 11.54 3000A April - Sept. T1816 4 NoA Matua(G) 156 11.54 1800.24 Sept, - March T71605 8 AuB Bermuda(H) 275 12.26 3371.5 Aril - Sept. T71605 8 AuB Matua(H) 165 12.26 2022.9 Sept. - March 0 'see page 10 for crop rotation 0 0 0 Total 1 29.101 12,227.341 'This N is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N..cra.vte� hosed on realistic yield expectation• NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 M00202120396 WASTE UTILIZATION -PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of �. .• I . Application ' See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 29A0 12,228 Table 2 90.08 23,434 Total 119.18 35,662 Amount of N Produced 34,950 Surplus or Deficit 712 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 M00202120397 WASTE UTILIZATION, PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No Rate (lniHr) Amount (in,) 1,8 AuB Bermuda 0.6 .5-1 2,4 NoA Bermuda 0.5 5-1 3.6 GoA Row Crops 0.5 ,5-1 5,9 NoA,B Row Crops 0.5 .5-1 7 AuS Row Crops 0.5 5-1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NFEDED FOR DRY LITTER OR SLURRY. Your facility is designed for M days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation e�lgpQn de5j�. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation -- Acres shown are `wetted' acres for the sow farm and effective wetted acres for finisher_ Grower should follow the two year rotation as shown, but should roughly half the acres grown of each soybeans and corn each year. This will allow for crop drying times, ie. Soybeans can be irrigated aced on while corn is being harvested. _ Any of the crop land that is not destined for wheata, mybe overseeded in a small grain cover crop. This crop may be grazed, and irrigated on at the rates shown. Page 4 M00202120398 WASTE UTILIZATI-ON"PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, helshe shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him1her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 M00202120399 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shalt be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on sails with a high. potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner, 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 15 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 M0020V 20400 WASTE=UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, teaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element, Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels, pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 M00202120401 WASTE UTILIZATION PLAN Name of Farm_ Turner Farms Owner Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be tiled on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Jeff Turner (Please print) Signature. � Date: Name of Manager (if different from owner): _Kyndall Huffman Signature: Date: Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation Address I Signature Murohv Familv Farms M00202120402 WASTE UTLIZATION`PLAN Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crap Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application T1701 3 GoA Corn 140 21.8 3054.8 March - Au ust T1701 3 GoA Wheat 144 21.8 3139.2 Sept. - April T1701 3 GoA So Means 150 21.8 3270 June - Se t.+ T1816 5 NoA Corn 120 6.3 751.2 March - August T1816 5 NoA Wheat 144 6.3 901.44 Sept, - A ril T1816 5 NoA Soybeansl 150 6.3 945 June - Sept_+ T1819 6 GoA Corn 1 140 6.4 896 March - August T1819 6 GoA Wheat 1 144 6.4 921.6 Sept. - April T1819 6 GoA Soybeansl 150 6.4 960 June - Septa T71605 7 AuB Corn 80 26.3 2101.6 March - August T71605 7 AuB Wheat 96 26.3 2524.8 Sept. - April T71605 7 AuB Soybeans 100 26.3 2630 June - Se t.+ T71604 9 NoB Corn 120 29.3 3519.E March - August T71604 9 NoB Wheat 144 29.3 42192 Sept. - April T71604 9 NoB Soybeans] 150 29.3 4399.5 June - Se t.+ T1819 Finl GoA Corn 140 6.8 954.8 March - Au ust T1819 Fin GoA Wheat 144 6.8 982.08 Sept. - April T1819 Finl GoA Soybeans 150 6.8 1023 June - Se t.+ T1819 Fin2 GoA Corn 140 17.4 2437.4 March - August T1819 Fin2 GoA Wheat 144 17.4 2507.04 Sept. - April 21819 Fin2 GoA Soybeans 150 17.4 2611.5 June - Se t.+ T1819 Fin3 GoA Corn 140 4.9 683.2 March - August T1819 Fin3 GoA Wheat 144 4.9 762.72 Sept. - April T1819 Fin3 GoA Soybeans' 150 4.9 732 June - Sept.+ OPTIONAL Any Any NA Small Grai 50 Sept. - A ril Cover 46,868 'two years TOTAL 90.1 23,434 per year PAN Page 10 M00202120403 �� J, �i1J r7'' ?7"r'r',I,'�f•,�i'i,tr,'i'7 { T T'sr14 r� �,r r+ ?' 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'f4j+{,+;•'.y`i`�{ •�i�{�`1'.•� � r ,t t � , ,r � v�'t: l 1 Ci Re- 31-57 and 31-396 Subject: Re: 31-57 and 31-396 Date: Tue, 20 Mar 2001 08:37:34 -0500 From: J R Joshi <jaya joshi@ncrnail.net> Organization: NC DENR DWQ NDPU To: Stonewall Mathis <Stonewall.Mathis@ncmail.net> That sounds like a good proposal. I have to deal with 31-396 soon and will follow up on your suggestion. Stonewall Mathis wrote: > JR , > I recently inspected the two farms referenced. These farms are being > operated under the same waste utilization plan. They are on the same > site and representatives of the farm informed me that waste can be > transferred from any one lagoon to another. They both have the same > owner. 31-57 has a CoC under the GP. I saw in the database where you > have had some recent dealings with 31-396, but it does not yet have a > coc. I did not know how to handle this one so I am forwarding it to > you. Perhaps we should send them a letter saying that they have to > apply for a CoC for the combination of the farms. Let me know if I can > be of further help. > Stoney J. R. Joshi NC Division of Water Quality Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617, USA Phone: (919) 733-5083 ext. 363 FAX: (919) 715-6048; E-mail: jaya.joshi@ncmail.net Some days you are the bug, some days you are the windshield. * * * * * * * * * * * * * * * * + * * + * + * * * * * * * * * * * * * * * * * * * * * `k * * * + * * * * * * * * * * + * * * * * * * * * * * * * + * * * * i of 1 4/9/2001 10:47 AM State of North Carolina Department of Environment ` • and Natural Resources James B. Hunt, Jr., Governor - SEP 11 nuo Bill Holman, Secretary NCDENR Kerr T. Stevens, Director BY:— _ NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES September 1, 2000 CERTIFIED MAIL RETURN RECEIPT REQUESTED Turner Farms, LLC Turner Farms, LLC P.O. Box 246 Pink Hill NC 28572 Subject: Notification for Wettable Acre Determination Animal Waste Management System Turner Farms, LLC Facility Number 31-57 Duplin County Dear Turner Farms, LLC: A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Dean Hunkele on 6/29/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Dean Hunkele the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Dean Hunkele, at 127 Cardinal Drive Extension, Wilmington, NC 28405-3845, within in 90 days of the receipt of this letter. If you have any questions please contact Dean Hunkele at (910) 395-3900. If within 90 days you are unable to provide Dean Hunkele with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. I617 Mail Service Center, Raleigh, North Carolina•27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 _ Category 2: ❑ Your facility has been identified by the Department of Environment and Natural Resources as a facility that may,have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWQ within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWO will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be, submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. . if you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, �u Kerr T. Stevens cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File State of North Carolina 4IT Department of Environment RECEIVED 0 • and Natural Resources MAR O Z00� �► Division of Water Quality James B. Hunt, Jr., Governor BY' Bill Holman, Secretary NCDENR Kerr T. Stevens, Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES March 20, 2000 Turner Farms, LLC P.O. Box 246 Pink Hill NC 28572 Subject: Certificate of Coverage No. AWS310057 Turner Farms, LLC Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Turner Farms, LLC: In accordance with your application received on February 29, 2000, we are forwarding this Certificate of Coverage (COC) issued to Turner Farms, LLC, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from Turner Farms, LLC, located in Duplin County, with an animal capacity of no greater than 1000 Feeder to Finish, 3750 Farrow to Wean and 1200 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. The facility's CAWMP meets all requirements in place at the time of certification. However, it appears that the irrigation system on site may not adequately cover all acreage listed in the Waste Utilization Plan. The owner should address this inconsistency as soon as possible. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AW.S310057— Turner Farms, LLC ' Page Z Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an. individual -non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (9I0) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Dianne Thomas at (919) 733-5083 ext. 364. Derr 1. ,stevens cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File NDPU Files Notification of Change of Ownership , Animal Waste ,'viana�ement Facility. (Please type or print all inf6rniatlon that dots not require a signature) iNAMi go 2=,Er]Divisio,n ®Mh the requirements of l5tl NCAC 2H .0317(a)(1)(H)(xii) this form is official of Water Quality. (DWQ) of the transfer of ownership of an Animal Waste Mana�,rernent Facility. This form must be submitted to DEVI no later than 60 days following the transfer of ownership. General Information: Name of Facility No: 31 - Jj-7 Previous Qwner(s) Name: Dr-1-- -A ko .. Phone No: �7'b �93 y 6 `l New Owner{s),e�Phone i\o S Mailing Addres Far,n Location_ Fourteen Digit Hydrologic Unit: d 3 C) a 100 `-( a Latitude and Longitude: O 1 / U) € k) �� County: Qo. I , t- Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost,, etc.):. 3 t,, -, to s taA of a* = . A/c .� A//S ",I, _Rr C\0 p t� G✓ro=�� kz� db `c�r/+ram5 Lt. rt e Operation Descrintion: T%pe of Swine No. ofAniruals ;a iVean to Feeder 3 eder to Finish 1000- --arrow to 1Vean 3�5y '. arrow to Feeder _l ao O -_ :.t Farrow to Finish Type of Poultry ;t Layer :1 Pullets No. of Animals Type of Cattle 0 Dairy :D Eeef No. of Animals Other Tipe of Lisestock: tVumber of Animals: Acreage: Available for Application: Required Acreage: 13 fv Number of Lagoons-/ Storage Ponds: Total Capacity: 3 �,i c15 t5 ,;� i Cubic Feet (0) Yc �k3es<a,<ir$�c Ye �F r. {c a:e ae x:c ictiie ;c 5c yeti rc�$tt;eie;e;c�;�ie;c ie��x$se:t:x ie se$;e :e;e se sc ie kSc is scxx, st'Si is aexse sc ;�K;ete;cY,e se ac �t$ae s<�Y i,[S,exai icx Owner / Manager Agreement I (we) verify thttit•;all. the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and wiII implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities wilt require a new certification to be submitted to the Division of Water O1iaiirv-{DW9)-bcforc the new animals arc stocked_ i (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run -off -from the application of animal waste- 1(we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. i (we) kr[ow that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DI.VQ or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of NeNv Lard Oivnkr :-) J c Signatul Name of Signatiff Please sign a NCO -- nv 3. 199G rn ow rn this form to: Da N. C. Division Of Water Qualih, Neater Quality Section. Compliance Group MAR .10 2000 Raleigh, NC ?7626-05 5 WATER N WATER 17 QUALITY SECTION 9e Coml *a>� enf. F AM i l Y F A R M S Ms. Sue Homewood DEHNR Division of Water Quality Permitting Division PO Box 29535 Raleigh, NC 27626-0535 Re: Farrow -wood Sow Farm Permit Dear Sue, In response to our 2/24/00 conversation, I am forwarding all of the information requested to change the animal numbers currently shown on COC#AWS310057, originally issued on 5/19/97 to the Farrow -wood Sow Farm, facility # 31-57. As explained in our conversation, this facility was originally built in 1990 as a 1200 sow, Farrow - feeder operation. I have included a portion of the lagoon design that was completed at the time of construction for your records. In 1993, this facility was expanded by 1300 sows, Farrow to wean, and 1000 head feeder to finish. I have also included a portion of the lagoon design completed at the time of this expansion. In 1995, this facility was once again expanded, this time by 2450 sows, Farrow -wean. The lagoon design for this expansion is also included. When this last expansion was done, Agri -went Services prepared a certification form for 4900 sows, farrow -wean. This certification was in error. Mr. Draughon asked Mr. Billy Houston, Duplin NRCS, to prepare a revised certification form that more accurately reflected the animal numbers for which the facility was designed. This certification form was completed on 10/3/97, and is included for your review. I am requesting that the animal numbers shown on the permit in question be revised to those shown on the 10/3/97 certification. No modifications to buildings or lagoons have been done since the time of the 1995 expansion. Also included for your review is an amended CAWMP listing the animal numbers desired. If there are any questions regarding this request, please call me at (910) 289 6439 ext. 4556. u c•rw vv RECEIVED ""ATFR OI,PI i7'i8-r-10N FEB 2 9 Post Office Box 759, Rose Hill, North Carolina 28458, (910) 289-2111, FAX (910) 289-6400 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director March 2, 2000 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MEMORANDUM To: File 31-57 Farrow -wood Sow Farm (AWS310057) From: D. Thomas, Subject: Reissuance of COC for original design capacity This facility's current permit, issued June 26, 1998 is for 900 Feeder to Finish, 3600 Farrow — Wean and 1250 Farrow to Feeder. The request is that a new permit be issued for 1000 Feeder to Finish, 3750 Farrow to Wean and 1200 Farrow to Feeder. This is an increase in steady state live weight however is NOT considered an expansion because the initial certification was in error. The lagoons were designed to accommodate the waste from the higher numbers (see below). Lagoon #1 (1990) — 1200 Farrow to Feeder — 940,924 cubic feet Lagoon #2 (1993) — 1000 Feeder to Finish, 1300 Farrow to Wean — 1,401,649 cubic feet Lagoon #3 (1996) — 2450 Farrow to Wean — 1,543,684 cubic feet �,A,4 , I v��ff � (9) 0"I'T 41VW_(- 1 (6m P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Fay : ow -wood Farms Ms. Sue Homewood DEHNR PO Box 29535 Raleigh, NC 27626-0535 RE: Farrow -wood Sow Farm Certification Dear Sue: 1"106 th Railroad Street Rost Office Box 645 Warsaw, North Carolina 2a398 9JO-293-4673 October 2, 1997 In response to a request by your agency, I am forwarding you a new certification form which Silly Houston at Duplin Soii Conservation has helped me with. Also, we are sending you documentation in the form of the designs of the three lagoons which. have been built beginning in 1990 and the volume and capacity of each. The farm was originally built in 1990 and expanded in 1993 and 1996. From each of these, we have arrived at a capacity for which we should be permitted. In filling out the original foram, I may have incorrectly put my numbers in at the actual #r of animals on the farm. Also, l think that when Agriment Services sent the last expansion certification in to your office in 1996, R may incorrectly not shown the 1000 head finishing capacity for which my facility was designed. In any event, l would like my certification to reflect this maximum capacity for which the lagoons were designed. Other copies include my newest waste plan and a copy of my certificate of coverage issued by your agency. I apologize for any inconvenience which may have been caused and hope that you can get this straight for me. Please call me at 910-293-4673 if you have any questions about any of the information of need other information. Sincerely, Stan Draughon eV Animal Waste Management Plan Certification (Please type or print ail information that does not require a signature) eneral Information: Name of Farm: Farrow -Wood Sow Farm Facility No:� `� Owner(s) Name: Stan Draughon Phone No�.910 293-4673 h%ryrl.L� yv r;tLl'y Mailing Address: P.O. Box 645 Warsaw NC 28398 Fann Location: County Farm is located in: Duplin Fourteen Digit Hydrologic Unit:_ 0jn3QQQ7njn()6() Latitude and Longitude: 190 01'_ 20" / 780 02' loll Integrator: M„ - FaZms PIease attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): 3 miles East of Warsaw, NC on the N/S of Wards Bridge Road (SRO 1300) turn left on Farrow -Wood Farms Lane. Operation Description: Type of Swine No ofAn&"als Wean to Feeder () Feeder to Finish 1 � _0Q Q Far -.ow to Wean 3750 () Farrow to Feeder 1200 0 Farrow to Finish () Gilts 0 Boars Type of Poulin_,- No of Animal$ ()Layer ()Pullets Other Type of Livestock: Type of Carle No of Animals ()Daisy oBeef Number of Animals: Expanding Operation Only P.re• roux Desrgm Capacity .3iiduronal Design Ca�acrry T6tall3esrgn Capacity Acreage ,available for Application: } ;0 Required Acreage: 137.3 Number of Lagoons/Storage Ponds: 3 TotaI capacity: 3,495 2 527 Cubic Feet (ft 1) Are subsurface drains present on the farm: or NO (pl If YES: are subsurface drains present in the area of the LAGOON o SPRAY FIE lease circle one) Owner/Manager Agreement _ I(we) ve-ify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities wiu require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour smrm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A chanbc in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer_ Name of Land Owner St n Dra F -, Signature: L i Date:10/3/97 Name of Manager efferent frol�owne filar Signature: AWC — August 1, 1997, I Date: 10/3 97 FR011 : Drau g hon Rea 1 t y & Appraisal F=3. 24. 2000 9: 45AM P 2 PHONE NO. : 910 293 7657 Technical Specialist Certification As a tec�ical specialist daaigt:ated by the North Carolina Soil and Water ConStrvatsou CO=Uni5$iOL purswxxt to 15A .CAC 6F _0005, 1 otrvfy that the aztimal wash manage—ezt system for the farm z*=ed above bat an animal waste management plea that moots or exc+eeda standards and specifiratiens of tha Division of Euvisoacreutal Management (DElvl) as specified in 1SA NCAC 2H.0217 and the USDA Na.=rzl Resomrra Conservation Service (INRCS) and/or the North CArolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H-0217 and ISA NCAC 6F .0001-.0005. ?he :ollowing elements are iccladed in the plan as applicable. Whiio category desigx+ateB a technics! SFpCialiSt who may sign mch c rdficstion (SD, SL UP, RCJ) the technical specialist should only =-L.Fy parts ibr which they an t ically COL`]pCLCIIt. W II. Certification of Desip A) Coll ort rat trn t Ozac the approp.zcra box {) Exisfog facitiu uudth= mtmfit (5D or NVUP) Storage volume is adoquate "or aneratiou capacity; storage capability consistent with waste utiiim ic:t requirements. 011— ew, expandedaz=fLQ4 Ncili (SD) Animal waste storage and treatment structures, such as but not limited to collection syst=. lagoons and ponds, have been designed to meet or exceed the -in 'mum standards and specifications. Name of Technical Specialist Tease Print) Billy W. Houston Affiliation: Duplin Soil and Water Conservation Dis",act Date Work Complete: Address(Agency): P 0 Box 277 Kenansvilie, NC 28349-0277 Phone No: 910-296-2120 Signature: 1 I Date: B) Land Application Site OWf'M The plan protiidw for minimum separation (buffers); adeq=e amount of land for, waste utilization; cboum crop is suitable for waste management hydraulic and autrient Ioadiag rat". Name of Technical Specialist (Phase Print): Billy W. Houston Affiliation'. Dupii-i Soil and Water Conservation District Date Work Completed: Address (Agency): P 0 Box 277 KenansviUe, NC 28349-0277 phone No: 910-296-2120 Signature: c i Date: D Q R•snoiF Controls frmn Exterior Lots V Check the appropriate box Facility without exte 'lots (SD or WUF or RC7 This fadlity does not contain any exterior lots. ' () Facility with exterior Iota (RC) Methods to mrnimiac the run off of pollutants from lounging and heavy use areas bavo been designed in accordance with tech csl standards developed by MRCS. Name of Technical Specialist (Please Print): Billy W. Houston Affiliation: Dupiin Soil and Water Conservation District hate Work Completed: Address (Agency): P 0 Box 277 Kenansville, NC 28349-0277 Phone No.: 910-296-2120 Signature: Date: D U AWC — AuCULL 1. 1;97 z r� FROM : Drau3hon Realty & Appraisal FS3.24.2000 9.46AM P 3 PHONE NO. : S10 293 7057 L,e AppropriXa Sat Existine or d f li wi existia wash a al' cot (WUP or 1) Animal waste application equipment Specified in the pion has been eitbor field calibrated or valuated in accordatroe with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at .-a as not to exceed either the specified hydraulic or nutrient laading rates. a schedule for timing of application has bath estzblislred: required buffers c4c be maintained and mlibrstion aad adjustment guidance Are contained as part of the plan). . . �- () hew, extended, cr existing facility w thou# ex:swne was ati-mUcad _eaui' t f rev i &AtiM(i Animas waste application tquipmeat specified in the plan has been designed to appI, waste as necessary to a=mm6dxte the waste nwagexacat plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading fates: a schedule for tinting of applications bas been t=blixb* required buffers caa be m: iaWked, calibration and adjustment Abide= are contained as part of tea plan). (} New.eyman .af WgtylQ_fMility witbout a2 istia$ iRmenr for land mreadin 'not usi ip spray injdo . (WG'p or I) Auicml waste applics.6= equipment specified in the plats has been selected to apply waste as necessary to accotntaarata tits waste naaagt mtmt pIAn; (proposed applica"n equipment c= cover the area required by the plan at rates not m exceed either the specified hydraulic or as:rient loading races; a schedule for timing of apgiicaions has aeon established: required buff rs can be maintained; calibration and adjustment guidanes are coataiaad as pa:% of the plan). Name of Technical Specialist (Please Print): !Affiliation: iAddress (Agency): Phone No: Signature: A / Date: 1 v ) r Control, Im ntrol-i o ent and Ernemency A Y M C or 11 The Waste management plan for this faciliry includes a Waste Management odor Control C becklist, an Insect Control Checklist. a Mortaility Management Checklist and as Emergency Action Platt. Sources of both odors and izsocts have been evaluated with respect to this site had Best Mmagsment Practices to Knirm Odors and Rest Management Practices to Control Insects have baea selected and included in the waste '�.a�ent plan. Both the; Mortality Mananctment Plan and theEmerSeney Action Plan are ao=leto and can be inwlemeated by this facility. Name of Technical Specialist {Please Print): Billy W. Houston Affiliation: Duplirl Soil and Water Conservation District Date Work Completed: Address (Agency): P D Box 277 Kenlansville, NC 28349-0277 Phone No.: 910-296-2120 Signature: I Date: 0 F) i K'- ttCn Nagice of Lam', or EnUding S%Ape Farm ' I The following signature block is only to be used for new or expanding swine farms that begin constmetion after June 21, 1996. If the facility was built before June21, 1996, when was it constructed or last expanded . I(We) certify that i(we) have attempted to contact by c rtifted mail all adjoir<ing property owners end all property ov,-zers who own property located across a public mad, street or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice, and a list of the property owners notified i! attached. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: AwC — August 1, 1997 FROM : Draughon Realty & Rppraisal F=3.24.2000 9.47Ah P PHONE NG. : S10 293 7857 Certification of Installation New, expanded or CWfitted facility (Sr) Animal waste Storage atsd treatment stntcnsres such as but no: litniwd to lagoons and ponds, bane been ir_=:Ied in accordance with the approved plan to meet or exceed the minimum standards and specifications. For edatiag the ides without retrofits, no mrtification is necessary. Name of 'Technical Specialist (Please Print): AML-ation: e- Address(Agency): Phone No.: Signature: t Date: e, B) Land Application Site (WIJP) Check the appropriate box ( The crwpiuz system is in place on all land as specified in the animal waste m=agzm=t plan. (} Conditional Approval: all regaired land as specified in the plan is cleared for,planting; the cropping system as specified in the waste utilization plan has not beer; established and for owner has mm=itted to established the vegetation as specified in tbz plsa by (month/daylyear); the proposed cover, --op is appropriate for coinpliance with :he w%ste utilization plan. �) Also check this box if LpmWriaw if she cropping system as spcooified in the plan cats not bo established or: newly clearod Iand within 30 days of this certification, the owner has committed to establish an interim crop for erosion cont+ol; ?Name of Technical Specialist(Ple= Print): Silly W_ Houston Aff is ion: Duplin Soil and Water Conservation District Date Work Completed: Address(Agency): P 0 Sox 277 Kenansville, NC 28349-0277 Phone No.: 910-296-2120 Signature:, Date: U This following sigAaturrblock is only to 6c rued when the box for conditional approval in III"$ above has been checked. I (W--) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish she interim clap for erosion control, and will subruit to DF-M a very 2cation of completion from a Technical Specialist within 15 calendar days following the data speczfed in the conditional certification. I (we) realize that failuro to submit this vcrificlWon is a violation of the waste maaagemart plan and will subject me (us) to an enforzement action from Diltii. Name of Land Owner: Signature: Date: Name of Manger (if different from owner): Signature: Date; AWC -- August f, 1997 FROM : Draughon Fealty & Appraisal F-3. 24. 2000 9: 47f;?i P 5 PHOl E NO. : 51@ 293 785? (RC) Fzcilitv uAlh 4,xtarior]ots Methods to minimize the run off of pollutants from Iounging and beavy use areas have been !assailed as specified in the plan. For facilities no Name of Technical Specialist (Please Print): Affiliation: v Address(Agency): Phone No.: fi Signature: Date: D) ApflIicsti4I _ar, andlia Eguimenr LisWlation (WUP or Check the appropriate block (-�-�Animal waste application and bandling equipment specified in the plan is on site and ready for use; calibration and adjustment tratesiLls have bees provided to the owners and are contained as past of the Plan. {) Arland waste application and handling equipment specified in the plan hu not been ins yed but the owner has proposed leasing or third 'party application and has provided a signed contract: equipment specified. in contract agrees with the requirements of the plan; required buffers can be ma:ataiaed, caUntica and adj=stment Zuidauce have been provided to the, owmrs aad are contained as part of rha plan. (} Conditional approval: Animai wam appliradon and handIin equipment specified in the plan has been purchand and will be on site sad installed by (montlaidaylyear); there Is adequate senrage to bold the waste until the equipment is installed and until the wsste can be land applied in acccrdanee with cropping syststa contained in the plan; and taiibmtion and adjustment guidance have been provided w the owners and are contained as part of the p4m Name of Technical Specialist (pease Print): Affiliation: S i Addrem(Agency): Phone No.: Signature: Date: c The followlag signature block is only to be used when the box for Conditional &A ooad in M D above has been chocked. 1 (we) certify that I (we) have comusitted to purrhase the animal waste application and handling ogttipment as spe ified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Techaical Specialist within. 15 calendar days following the date specified in the conditional certification. I (we) realize tint flilute to submit this verification is a_ violstion_of the waste management plan and will subject the (us) to am anion omeat action from DElvi. Name of Land Owner. Signature: Date: Name of Manager(if different from owner): Signature: Date: E) Odor Control, Insect QntM) and Mortality MusasnMent (SD SI WUPAQ ooYl Methods to control odors sad insects as spcoiflcd in the Plan have been installed and are operational. 'lie mort li:y managtMCnt system as aoecifiad in the Plea has Also bam installed and is ope-aionaI. Name of Technical Specialist (Please Print): Billy W. Houston Affiliation: Duplin Soil and Water Conservation District s Date Work Completed: Address (Agency): P 0 Box 277 Kenansville, NC 28349-0277 Phone No.: 910--296-2120 Signature:7�x Eli/ Date: J AWC .. Aug= 1, 199X0 5 j / NAME: Stan Draughon ADDRESS: Warsaw, NC TYPE AND SITE -1Ot� %=Sows OF OPERATION fa %j—,-tb'-feeder._ CLASS IV DESIGNED BY J i mmy�V._i ns rr DATE 7/18Z 0', APPROVED BY DATE PERMANENT STORAGE 1200 Haas 522 lbs per hQg 1 Cu Ft per Ib. TEMPORARY STORAGE t.'21_.400 I bs of animal .. 1 .:_5 cu. ft. of waste per day per 1000 1 bs of animal wt . :. 1:30 days RAINFALL LESS EVAPORATION 7" %X-114270 sq. ft. surface area per 12"per ft / Z/8 2 j RAINFALL - _ 1 YR . 1 DAY STORM 7.5" .`C 114;-'70 sq. ft. of surface area per 1'.'" per ft. Z/fzS CUT TO FILL RATIO 1.1: 1 TOTAL STORAGE NEEDED TOTAL STORAGE AVAILABLE AMOUNT OF. FILL DIKE PAD TOTAL ' SETTLEMENT 10 TOTAL AMOUNT i �F FILL TOTAL EXCAVATION NOTE.F i l l dirt will run close! PAGE z �426:400 Cu Ft �15'2-215 Cu Ft ,-7/ ,p G S V� 66r_,58 Cu Ft 7 61-// 71419 Cu Ft 916 ('5,1 Cu Ft =ti95-2, Cu Yds 9g67;o 917983 Cu Ft II'Z9C:'c' Cu Ft 650:00 Cu Ft 7rti37 _ Cu Ft 84010w. Cu Ft 31115 Cu Yds �92� Ct Ft3.I ti:4:=: 4 :P Cu, Y d s Hy FARMS, INC. r P - Box 759 Rose Hill, NC 28458 Phone: 919-289— 2111 Calzulations By: Steve Wall Dam: 07/28/93; z tt& Farm Operator: Stan Draughon Caunty: Duplin Dis=nce to nearest residence (other than owner): 3200.0 Feet INPUT DATA: Sows (farrow to finish) = 0 Sows (farrow to feeder) = 0 Headiinishing only)-,p :: —_-1 000 -X:- , Sows£ (farrowjp wean) x fi g. 1:3� Head (wean to feeder) = 0 Seasonal high water table elevation = 37.0 Feet Storage Volume for sludge accumulation = 0.0 Cubic Feet Treatment volume (Min. = 1 CF/Lb) = 1.0 CF/Lb Inside. top length of dike = 450.0 Feet Inside top width of dike = 285.0 Feet Top of Dike Elevation = 50.0 Feet Bottom of lagoon elevation 39.0 Feet Freeboard depth of dike = 1.0 Feet Side slopes on dike = 3.0 : 1 25 Year — 24 Hour Rainfall = 7.5 Inches Rainfall in excess of evaporation = 7.0 Inches Minimum Permanent Storage Depth = 7.2 Feet CALCULATED DATA: Minimum t ime ttio ume9.,, ,livest�o 697 9D01Cubic:F.d9t Vol. of Waste Produced = �70,846 CF Vol. of Wash Water = 0 CF Rainfall —Excess Evapor. = 74,813 CF Rainfall / 25 Yr Storm = 80,156 CF Minimum temporary storage volume = 325,815 Cubic Feet Total minimum required treatment volume = 1,023,715 Cubic Feet Total design volume available = 1,033,860 Cubic Feet Total temporary volume avaiiable = 330,111 Cubic -Feet Total Volume at start pumping elevation = 948,205 CF @ 48.3 Feet Design Volume less 25 Yr — 24 Hr Rainfall = 953,704 Cubic Feet Minimum Volume for p50-14 nentsto�age = f00R'RM C�F.��&1 46.2 Feet Permanent storage volume is greater than Mimimum treatment volume for livestock a Operator:Stan Draughon County: Dupiin Distance to nearest residence (other than owner): I. AVERAGE LIVE WEIGHT (ALW) r Date: 11/06/95) 2000.0 feet 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. - 0 lbs 245O.�sows ?(f rrow 'to" wean!)-= 1'� x 433 lbs. - 1060850 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 1060850 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1060850 lbs. ALW x Treatment Voiume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 1060850 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 650.0 Inside top width (feet)---------------------- 268.1-k Z6?'.QP" Top of dike elevation (feet)----------------- 102.0 Bottom of lagoon elevation (feet)------------ 90.0 Freeboard (feet) ------------------------------- 1.0 Side slopes (inside lagoon)------------------- 3.0 : 1 Total design volume using prismoida 1 formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE 2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 644.0 262.1 11.0 AREA OF TOP LENGTH * WIDTH = 644.0 262.1 AREA OF BOTTOM LENGTH * WIDTH = 578.0 196.1 168784 (AREA OF TOP) 113338 (AREA OF BOTTOM) AREA OF MIDSECTION _ LENGTH * WIDTH * 4 611.0 229.1 559888 (AREA OF MIDSECTION * 4)- CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 168783.8 559887.7 113338.1 1.f 'Fo1�D 5��nea�Volum'"- �Avai�Iab�le'�-�.1'St4'3:68:4�CU�F�T. PRODUCER: Farrowood Farms - Stan Draughon LOCATION: SR 1300; P.O. Box 645 Warsaw; Duplin County TELEPHONE: (910) 293-4691 TYPE OPERATION: 000.Feeder�`finish; 200.Farxow=Feeder; �3750-Farrow=.Wean s NUMBER OF ANIMALS: r�5950:y (Design Capacity) f!j The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for a this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. Page 1 MWASEI:; =1LIAION-44 P `IVY 5,950 animals X 2990 (tons) waste/animal/year = 117J ,500. t _ ..w ste ear.-` x Amount of Plant Available Nitrogen (PAN) Produced Per Year 3750 5.4 20,250 1,200 animals X 6.5 lbs. PAN/animal/year = 7,800 ibs. PAN/year. (PAN from N.C. 1,000 2.3 __t-J�'2,300 Tech Guide Std. 633) T Applying the above amount of waste is a big job. Yo ':'should -plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of Application# No. Type Per Acre Utilized *This N is from animal waste onlyif nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yieLd Mectation. NOTE. The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1998'the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 a - N WN AIA-, � 46-17x U-1 Y-0 gg-ga� E 'T- M 2 I R - 11 "1 015 9 ON MO®RE Table 2. ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached). (Required only if operator does not own adequate land [sea Required Specification 21) - Tract Field Soil Crop Lbs. N Acres Lbs. N Month,of t1,. Type Per Acre Itilized Application * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 Table 2 Total Amount of N Produce Surplus "orLDdjr,6,'tV tal W NOTE., The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (In/Hr) Amount (In.) T1701(F1) AuB Bermdua 0.6 T71605 F3A T1701 (F2A) NoA Bermdua 0.5 .5?75> T181fi F1A T1819(F213) GoA Row Crops o.4 =0:5 T1819 F1 T1605 (F3B) AuB Row Crops 0.5 .5,75 -!, T1606 F3B T1816 (F1 B) T1604 (F1) NoA/B Row Crops 0.4 to-5-;' T1 619F4 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 'days of temporary storage and the temporary storage must be removed on the average of once eve-ry�fi _= MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation ' Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Grower uses a hard - hose traveller and dry hydrant system for irrigation. Page 4 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 r- iIIIASTE U 3LLI� w`1 ON P REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18 , Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 19 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied propellant with no further applications animal waste during the crop season. 24 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within 69 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element: Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 22 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 ��-wV..� �'� WASTEUTILIZ4TION�PL�►►N��'� =�= Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs, N Month of # No. Tvr)e Per Acce; Utilized Annlication T1701 1 AuB Bermuda G) L435 6.0 V1 1410 March - Oct 71701 2A NoA Bermuda (G) . Z 6 1.0 260 March - Oct T1816 1A NoA Bermuda G .2 60 12.0 3120 March - Oct T7,1605 A 3A�5 , AuB Bermuda H) 5 48,6 5115 March -Oct T1701 2B GoAVheat Corn 156. 26.0 4062.5 March -July T1701 2B GOAain G 75 26.0 1950 Sept - March T71605 ,, :3B ' AuBs Y 90 22A 2016 .rune - Sept -rTl605'':= ' 3B.r AuBWA bC7 ✓84 22.4 1881.6 Sept - April 1,2A,1 A,3A ISmall Grain G 50 . 37.6 1880 Sept -April "The following fields will be in a com/wheattsoybean rotationas shown and are now referred to as field R1. T1816 1 B NoA CIB1W 11.5 T71604 1 NoB CIB1W 20.0 T1619 4 NoB CIBIW 17.0 T1819 1 GoA CIB1W 7.2 -� ** Grower must plant the following minimum acres of com/wheattsoybeans listed for Field "R1" each year. More may be planted of any one crop,but 25 acres of each must be available. 11, le R1 NoA/B Corn vr I!L_1 0 25.0 3000 March -July R1 NoA1B Soybeans -D 120 25.0 3000 .tune - Sept R1 NoA1B Wheat O 44 25.0 3600 Sept. -April C6m_PAN redt:ided b�_18 lbs to:a'dcount-for:residual.frorn.so ibeans'4 OPTIONAL Bermuda fields may be overseeded with Small Grain TOTAL 13�fi:0:��:t34 295 .4 �S Page 10 �', ►IVASTEUT 1ATIOtt�1PLiN:- �aE- Name of Farm: F� rr,3 L__) Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The. approved plan will be Bled on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Ir I / Signature: V_ Date: , Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency) Signature: P.O. Box 759 Rose Hill. NC Page 8 I 1. ILI... ;;7-!i.:): - -. .1 � ..... .. rj) IT _L4 it 'AL, -:,q- � " . I i—I ITI It �jk JA A4 F .1,.Jr " , cI % %.�I; Z .1 �.c - � kX Q .4il N ", ml 41h, kV .4d tn"JA IL (k, I AII ;�k F,•a. t C 51 4LI. 7_4 t I'd I -I r vj % M, T., I .. .,VY3lAg? 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(�� r, F 1 t ``r � .1F , ?�..T �r`7T : mow.. , "'�',,._-� e- '�. `fr 1 j tj � ."p_�tYF i', ,/lr l: �' "'J'- •.1 1�.. _ . t C ,� � �')'• _' . �+ t'` •!'�',-. .�'r' � ;, It '?. 1' ,r -y .. ,,� 1 �3 +"�', .� i. y't1rr fh ,,{ 1 •"t�IC"�.�t .F , ,t .w., �, r .K - , NINE - It " X, is �tiy �1 1 ,'�, rr S.. e.��ti"!�l f,tf`f�• � � rb'I � Jt�' ' 4, r+++77;' ��- ,7�*yt � I. J 1 rJ 1%( 1 GI A.' jK 1%- 41-'1 t k A A !'�V. 'Sj r -IR J\ "Y. 11, Ar 11's 741 IM Nk- Oka -21 a. OP,..o Ck% 4z) 3134 :1 4 1!.; I L I% - e,A. L"I "A.:, yJ 141A. I A I hf lice(, -;-c, um I v H. Mli PA- 1'77 O�k4 :ti v-7 t . , 0. 7A., 71 .7 7' - 1. , -I W - - .j .!. , ve. m A-7 A Ski 0) -.40 AIN Al z --k 4- R}ll� 4 r s\ .41 1, P-W . WvRsl., N k: A a System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number rof containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. 'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manua! OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter 1 early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer 1 early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or jug" holes 2. side slope stability — slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalis, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation , Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to wanner weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. 4 • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer 1 early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. 5 Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) (910) 395 - 3900 EMERGENCY MANAGEMENT SERVICES (EMS) (910) 296 - 2160 SOIL AND WATER CONSERVATION DISTRICT (SWCD) (910) 296 - 2120 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) (910) 296 - 2120 COOPERATIVE EXTENSION SERVICE (CES) (910) 296 - 2143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone ##, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice 1 technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Family Farms b. Contractors Address: P.O. Box 759, Rose Hill, NC 28458 c. Contractors Phone: (910)289-2111 Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 289 - 2111 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (✓) Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (✓) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than " inches over more than 30% of surface. Excessive Decaying vegetation (*")Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage {) Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. O Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed {) Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by insuring drainage away from site andlor providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). {) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). MIC — November 11, 1996 10 Dry Manure Handling Accumulations of animal {) Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. {) Provide for adequate drainage around manure stockpiles {) Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landowner 1 integrator agrees to use sound judgment in applying insect control measures as practical. certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC -- November 11, 1996 11 v SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production (V)Vegetative or wooded buffers: (.,')Recommended best management practices; (,")Good judgment and common sense Animal body Dirty manure ( )Dry floors surfaces covered animals Floor surfaces Wet manure -covered (✓)Slotted floors; floors (-')Waterers located over slotted floors; (V)Feeders at high end of solid floors; (v)Scrape manure buildup from floors; ( )Underfloor ventilation for drying Manure collection urine (✓)Frequent manure removal by flush, pit pits recharge or scrape Partial microbial ( )Underfloor ventilation decomposition Ventilation Volatile gases (.,')Fan maintenance; exhaust fans Dust (V)Efficient air movement Indoor surfaces Dust (✓)Washdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled ( )Flush tank covers lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks are filling with anti -siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge Agitation of recycled ( )Extend recharge lines to near bottom of points lagoon liquid while pits pits with anti -siphon vents are filling Lift stations Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain Agitation during waste ( )Box Covers collection or water conveyance junction boxes End of drain Agitation during waste ( )Extend discharge point of pipes pipes at lagoon water underneath lagoon liquid level Lagoon surfaces Volatile gas emissions (V)Proper lagoon liquid capacity Biological mixing (✓)Correct lagoon startup procedures Agitation ( )Minimum surface area -to -volume ratio (V)Minimum agitation when pumping ( )Mechanical aeration ( )Proven biological additives Irrigation sprinkler High pressure agitation (-')Irrigate on dry days with little or no wind nozzles Wind draft (,)Minimum recommended operation pressure (✓)Pump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC — November 11, 1996 12 Storage tank or Partial microbial ( )Bottom or midlevel loading basin surface decomposition Mixing while ( )Tank covers filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or Agitation when spreading ( )Soil injection of slurry/sludges sludge spreader volatile gas emissions ( )Wash residual manure from spreader after use outlets ( )Proven biological additives or oxidants Dead animals Carcass decomposition ( )Proper disposition of carcasses Dead animal Carcass decomposition ( )Complete covering of carcasses in burial pits disposal pits ( )Proper location / construction of disposal pits Incinerators incomplete combustion ( )Secondary stack burners Standing water improper drainage (-)Farm access road maintenance around facilities Microbial decomposition of away from facilities organic matter Manure tracked Poorly maintained access (✓)Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge —Lagoon Treatment:EBAE128-88NCSU-BAE Swine Production Facility Manure Management: Underfloor. Fluse-Lagoon Treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Files: PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner 1 integrator agrees to use sound judgment in applying odor control measures as practical. certify the aforementioned odor control Best Management Practices have been reviewed with me. A (Landowner Signature) 13 MORTALITY MANAGEMENT METHODS (Check which method(s) are being implemented) { ) Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial will be at least 300 feet from any flowing stream or public body of water. { ✓ } Rendering at a rendering plant licensed under G. S. 106 - 168.7 { ) Complete incineration ( } In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. ( ) Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) 14 State of North Carolina 1FAWA Department of Environment__ and Natural Resources Division of Water Quality JAN 0 3 �00� r 1 James B. Hunt, Jr., Governor Fr r. Bill Holman, Secretary -------JNCDENR Kerr T. Stevens, Director NORTH CAROLINA DEi?AR-rmENT OF ENVIRONMENT AND NATURAL RESOURCES December 28, 1999 Mr. Stan Draughon Farrowwood #1 & #2 PO Box 645 Warsaw, North Carolina 28398 Subject: Combination of Swine Waste Management Systems Permit Number AWS310057 Permit Number AWS310850 Dear Mr_ Draughon: It has come to the attention of the Division of Water Quality during a site visit of the subject facilities that the swine waste management systems are operated as one system. If these waste management systems are operated as a combined system it is necessary that one permit be issued to the combined facility. Currently these facilities are covered separately under the general permit for Swine Waste Management. In order to combine these facility's permits please submit a Waste Utilization Plan for the combined facilities. Coverage under the general permit will then be reissued to the combined facility. If you have any questions or comments please feel free to contact me at 919-733-5083 extension 502. -S.ncerely, Sue Homewood Cc: Wilmington Regional �Office ; Water:Quality.Section Non -Discharge Compliance and Enforcement Unit Permit File AWS310057 Permit File AWS310850 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper V14,1141 \ V, 5 - W Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number ^31 S9 - Operation is flagged for a wettable Farm Name: VVW" ` acre determination due to failure of On -Site Representative: Part 11 eligibility items) F1 F2 F3 F4 Inspector/Reviewer's Name: Date of site visit: Date of most recent WUP: Annual farm PAN deficit: pounds r Operation not required to secure WA determination at this time based on exemption E1 E2 E3 E4 V Operation pended for wettable acre determination based on P1 P2 P3 . Irrigation System(s) - circle #.. 1{)hard-close traveler, 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; b. stationary sprinkler system wlportable pipe; 5. stationary gun system w/permanent pipe; 7. stationary gun system w/portable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D2/D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part Ill. (NOTE:75 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part 11- F1 F2 F3, before completing computational table in Part 111). PART 11. 75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination .required .because. operation fails :one of the .eligibility - requirements listed -below: _ F1 Lackofacreage;whichTesultedin:over-mpplicafionmf-wastewater--(PAN) on:spray. field(s):accordingttodarm'sdasttwoyears:Df�rrigationu*ecords. F2 Unclear,-.illegibie- or lack of -information/map. F3 Obviousfeld-limitations -(numerous:fitches;failureio:deductTequi red:-.. buffer/setback:acreaae;�or2b%':of#otal.acreageidentined:irfLAWMP::mcludes small '-irregulady'shaped - fields= fields -fields -acres fortravelers-for-than 2 acres for.stationarysprinkiers). F4 WA determination required because CAWMP credits field(s)'s acreage -in excess of 75% of the respective field's total acreage as noted in table in Part III. Revised April 20, 1999 ` J Facility Number __ Part Ill. Field by Field Determination of 75% Exem TRACT -FIELD TYPE OF TOTAL [NUMBER- NUMBER1,2 IRRIGATION ACRES SYSTEM ition Rule for WA Determination CAWMP FIELD I COMMENT ACRES % 33 Vj l� t6 R 1a � to �l 16=a5 M cl cos I �3� I I is.sl a�,`I 1993 I I I FIELD NUMBER' - hydrant pull, zone, or -point numbers may be used in place of field numbers depending on CAWMP and type of irritation -system. - If pulls, etc. cross -more -than one field, inspectorlreviewer will have to combine fields to calculate 75% field by field determination for exemption; otherwise operation will_ be subject to WA determination. FIELD NUMBER - must be clearly delineated nitfriap. _ COMMENTS' -back-up fields with CAWMP acFeage_exceeding75% of its total:acres and having Teceived less than 50% of its annual PAN as documented in the farm'sprevious-two years' (1997 & 1998) of McationTecords, cannot'serve-as"the sole basis -for requiring a WA Determination:hack-upfields -must be -noted in the-commentzection-and must be accessible by irrigation system_ Part IV. Pending WA'Determinabons - P9 P2 Plan aacks _following -information: Plan 7evision -may_satisfy-75% rule based on adequate overall PAN deficit and by adjusting -all field -acreage--to below 75% use rate P3 Other (iefin process of installing new irrigation system): From: "SUE HOMEWOOD" sue@dem.ehnr.state.nc.us> Organization: DWQ Water Quality To: Andy_Helminger@wiro.ehnr.state.nc.us Date sent: Mon, 29 Sep 1997 14:50:42 EST Subject: Stan Draughon Priority: normal I spoke with Billy Houston down at Duplin SWCD. He's got all the documentation as to how the number of animals got all screwed up on this site. He's going to get with Mr. Draughon and send it all in to me with a statement so that we can get this farm right in our database. I had a note in my file that you were going to look into it if you could, so I wanted to let you know that I've made some progress. It looks like they didn't certify prior to stocking the expansions but we can address that when the paperwork is submitted. Sue Sue Homewood Environmental Engineer North Carolina Division of Water Quality PO Box 29535 Raleigh NC 27626-0535 phone: 919-733-5083 ext 502 fax: 919-715-6048 :j I. 97 MAY I�cf North Carolina RECEIVED Department of Environment, Health and Natural R urces Division of Water Quality JUN 0 6 1997 Non -Discharge Permit Application Form $ �,. (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations This application is for new or expanding facilities only. The design -portions of the Animal Waste Management Plan (AWMP) certification form, Part II, must be included with this application prior to the application being accepted as complete. Application Date: �2--f REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required Items by signing your initials in the space provided next to each item. 1. One completed and signed original and two copies of the application for General Permit - Animal Waste Operations; 2. Three copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Three copies of pages 1-3 of the Animal Waste Management Plan (AV;W) Certification Form, including Part 1I (Certification of Design Items A-F). If the facility does not have Part H of the AWMP completed, it must be completed prior to submittal of a general permit application for animal waste operations. 4. Three copies of the Animal Waste Management Plan (AWMP) used for facility design. II. GENERAL INFORMATION: ,LpPlicants Initials �/• > , 0. tip/ <-. V - 1. Farm's name: Farrowoej 2. Print Land Owner's name: St- J 3. Mailing address: P 0- /30X City: _ Ll�r5Ak54 AIC __ _ State: Zip: Z. Sf 7,9A Telephone Number:( 2/0) 4. County where farm is locatfd: 42&p/,;,- S. Farm Location (Directions from nearest major highway_ Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Lam_ o n —j- Ae i Are 5 eCt�D2 r,T �1 �T �l�7/� and-L f trnva/ enst- nn Mnz-zt`Q 6i��. T1z&� JP 1�50o bar 1, 5�,.+ ;'o en�n�� / . 6. Print Farm Manager's name (if different from Land Owper): 7- Lessee's / Integrator's name (if applicable; please circle which type is listed): FORM: AWO-G-NE 3/21/97 Page 1 of 3 III. OPERATION INFORMATION: 1. Farm No-: (county number); (facility number). 2. Please complete the table below as it applies to your facility using the certified design capacity. The "No. of Animals" should be the maximum number for which the waste management structures were designed Type of Swine ' No`of Animals L= ofof Poultry No. of Animals rattleNoof Animals 0 Wean to Feeder 5C:n 0 Layer 0 Dairy 0 Feeder to Finish /222 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 302 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) ,,22 Other Type of Livestock on the faral: No. of Animals- /04 3. Acreage cleared and available for application: 7. 7 ; Required Acreage (as listed in the AWMP): 4. Number of Lagoons: % ;Total Capacity: _ )2%-3 _ Cubic Feet (0) Number of Storage Ponds: ; Total'Capacity: Cubic Feet (ft3) 5- Are subsurface drains present within 100' of any of the proposed application fields? YES or L.:� {please circle one)) 6. Are subsurface drains present in the vicinity or under the proposed lagoon? YES or Cp> (please circle one) 7- Does this facility meet the siting requirements in Senate Bill 1217? (Swine Only) YES or &(please circle one) What was the date that this facility's swine houses and lagoon were siled? . _ 8 l� _�'19E What was the date that this facility's land application areas was si ed? / g2-2- f 96 _ IV. APPLICANT'S CERTIFICATION: I, S tG 1 _ o rF.Ilia k oll _ (Land Owner's name listed in question 11.2), attest that this application for F rr (Farm name listed in question H.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required pare of -this application are not completed and that if all requ• supporting . ormation and attachments are not included, this application package will be returnep to incomplete Signature Date s 9 „_ V . MANAGER'S CERTIFICATION: (compile only if different from the Land Owner) I, (Managers name listed in question 11.6), attest that this application for _ _ T _ —(Farm. name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535--:.-— RALEIGH, NORTH CAROLINA 27626-0535 FORM: AWO-G-NE 3/21197 Page 2 of 3 DIVISION OF WATER QUALITY REGIONAL OFFICES (9/96) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704) 251-6208 Fax (704) 251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancy Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910) 486-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (919) 946- 481 Fax (919) 975-3716 Beaufort Jones Bertie Lenoir Camden Martin Cbowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Anson Moore Alexander Lincoln Biaden Richmond Cabarrus Mecklenburg Cumberland Robeson Catawba Rowan Harnett Sampson Cleveland Stanly Hoke Scotland Gaston Union Montgomery Tredell Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (910) 771-4500 Fax (910) 771-4631 Alamance Rockingham Allegbany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin " Guilford Raleigh Regional WQ Supervisor 3800 Barrett Dr. Raleigh, NC 27611 (919) 571-4700 Fax (919) 733-7072 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3945 (910) 395-3900 Fax (910) 350-2004 Brunswick New Hanover Carteret Onslow Columbus Pender Duplin FORM: AWO-G-NE 3/21/97 Page 3 of 3 :1 �1 yI• V ry Y• "V j 4 F. , 41 � n � i I i � p•I iQ I, •'j w f ,o Ch f 3 a� G C{� � ybN -�+ 4� Co e� en � 9 R+ r` A 1 A. y ems 4 X" Til -4V V j 110 1350 EL CU UWE? It U, P\_Yti� L r4l, 7' 1300 0.. p — - — - — - — - — - — - F1 jTQPj,Vt"djNlA- 1771 172 77300K. -, 1167 N (AOS HILL 1,625001 169 2 CY N .. . 52531 ROAD CLASSIFICATI-0. :SCALE 1:24 000 Light -du Z ; , ... 0 1 MILE Primary highway, improved sp ..'Ce 0 1040 2000 3WO 4000, 5000 6000 7000 FEET hard surface... — Secondary hIghway, 5 0 .�A�.KILOMETER liard'surface...,.., . ......... U.i U Interstate'Route C3 6� CONTOUkl.,lkTERVAL 5 FEET NATIONAL' ObjTk!VERTI CAL" DATUM '0 F� 192 FEEDLOT OPERATIOraj � 3 Department of Environment, Health and Natural Resog:rces o Division of Environmental Management Water Quality SectionBraRcT}' ,cal If the animal waste management system for your feedlot op�VM is designed to serve more than or equal to 100 head of cattTL; horses, 250 swine, 1,000 sheep, or 30,000 birds that are served by a liquid waste system, then this form must be filled out and mailed by December 31, 1993 pursuant to 15A NCAC 2H.0217 (c) in order to be deemed permitted by DEM. Please print clearly. Farm Name: Stan Draughon L::'GQ I I G ,A-7 Lv 0 Route 2 Box 218M Warsaw, NC 28398 Duplin County 9}19-293-3676(H)/293-4691(F) Owner(s) Name: T n L) C Q u h Manager(s) Name: /t'J Lessee Name: Farm Location (Be as specific as possible: road names, direction, milepost, etc.) : H,v v zr�l t .S IC - l3 Q o � o� t %6t 7 Latitude/Longitude if known: QBSP # 15-144-18-18 Design capacity of animal waste management system (Number and type of confined animals) : /0�50 -Solry S 'E/Sp 0 A/G,�'S,:.�y Average animal population on the farm (Number and type of animal (s) raised) : j 3 37z' 416,rr2y Year Production Began: q ASCS Tract No.: 7l6 0 5S Type of Waste Management System Used: Lo e c, et c Acres Available for Land Ap c tion ante: Owner(s) Signature(s):ZDate: 7 Z �/ 3 Date: (Jane Mitchell, Serviceman) 3(-51 State of North Carolina'I'A' Department of Environment, Health and Natural Resources AV4&Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary ED E H N F1 A. Preston Howard, Jr., P.E., Director November 17, 1993 Stan Draughon Rt. 2, Box 218M Warsaw NC 28398 Dear Mr. Draughon: This is to inform you that your completed registration form required by the recently modified nondischarge rule has been received by the Division of Environmental Management (DEM), Water Quality Section. On December 10, 1992 the Environmental Management Commission adopted a water quality rule which governs animal waste management systems_ The goal of the rule is for animal operations to be managed such that animal waste is not discharged to surface waters of the state. The rule allows animal waste systems to be "deemed permitted" if certain minimum criteria are met (15A NCAC 2H .0217). By submitting this registration you have met one of the criteria for being deemed permitted. We would like to remind you that existing feedlots which meet the size thresholds listed in the rule, and any new or expanded feedlots constructed between February 1, 1993 and December 31, 1993 must submit a signed certil;cation form to DEM by December 31, 1997. New or expanded feedlots constructed after December 31, 1993 must obtain signed certification before animals are stocked on the farm. Certification of an approved animal waste management plant can be obtained after the .Soil and Water Conservation Commission adopts rules later this year. We appreciate you providing us with this information. if you have any question about the new nondischarge rule, please contact David Harding at (919) 733-5083. Sincerely, �.- Steve Tedder, Chief Water Quality Section P.O. Box 29535, Rdelgh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equa! Opportunity Affirmative Action Employer W% recycled/ 1 Q% past -consumer paper