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HomeMy WebLinkAbout310023_HISTORICAL_20171231NORTH CAROLINA ..� Department of Environmental Qual W A rEgQ Michael F. Easley, Governor �O G William G. Ross Jr., Secretary (0 North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 REC�IV�D Stan Bowles Bowles &-Son Farm 41 JUN 2 6 2007 607 Curtis Rd Warsaw, NC 28398 )BY: Subject: Certificate of Coverage No. AW S310023 Bowles & Son Farm #1 Animal Waste Management System Duplin County Dear Stan Bowles: 1n accordance with your application received on ' 4-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Stan Bowles, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Bowles & Son Farm #1, located in Duplin County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 7344 Boar/Stud: 0 'Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 1H.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General'Permit. Enclosed for your convenience is a package containing the new- and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatggualL4org Location: 2728 Capital Boulevard An Equal Oppor unftylAffimialive Action Employer— 50°% Recyded110°% Post Consumer Paper NofrthCarolina Naturally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (S77) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-395-3900. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. - Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Duplin County Soil and Water Conservation District Wilmington Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS310023 WASTE UTILIZATION PLAN NPDES PERMIT RENEWAL - 2007 REGIONAL OFFICE - APS ❑ ASHEVILLE ❑ FAVETTEVILLE MOORESVILLE ❑ RALEIGH ❑ WASHINGTON WILMINGTON ❑ WINSTON-SALEM =912006 dgl FARM NO: 3m_!/ Z 3 Murphy -Brown, LLC 3/13/2006 Grower(s): Farm Name: Farm NUTRIENT UTILIZATION PLAN Bowles & Sons Farm, Inc. Bowles & Sons #1 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 7344 Storage Structure: Storage Period: Application Method: >180 days Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28396 RECEIVED / DENR I DWQ AQUIFFR'PRnTFrTinN SECTION DEC 2 8 2006 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6'. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gaUyr gaUyr Farrow to Feeder 4015 gaUyr gaUyr Farrow to Finish 10585 gaUyr gal/yr Wean to Feeder 223 gaUyr gaUyr 7344 Feeder to Finish 986 gal/ 7,241,184 gaU Total 7,241,184 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 Ibs/yr Ibslyr Farrow to Finish 26 Ibslyr Ibs/yr Wean to Feeder 0.48 Ibslyr Ibslyr 7344 Feeder to Finish 2.3 lbs/yr 16,891 lbstyr Total 11,000 Ibsl `* See narrative for explanation of PAN reduction Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 31.98 Total N Required 1st Year: 10248.7 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 10,248.70 Total Nitrogen Produced by Farm: 7,150.00 Nitrogen Balance for Crops: (3,098.70) *Reflects 35% reduction. See add't comments. The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Tani Lbs WAc This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N 1 ton H Fescue - Hay 50 lbs N 1 ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs. N 1 cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste- 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT rlanimal Farm Tota Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 7344 Feeder to Finish 0.36 2643.84 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2643.84 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 13219.2 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayiand at the rate of 300 pounds of nitrogen per acre, you will need 44 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 105.7536 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr *-inches T110 Pivot AuB C 0.6 1 T110 6A AuB C 0.6 1 T110 6B AuB C 0.6 1 T110 7 AuB B 0.6 1 T110 8 AuB B 0.6 1 T110 9 AuB B 0.6 1 6of8 Additional Comments: This plan revised to show the addition of a pivot which takes the place of several pulls. The total nitrogen produced by the farm reflects a 35% reduction from the _ normal amount produced due to the use of actual pumping records. This reduction along with the application rates were taken from the previous Waste Utilization Plan dated 215102. All acres shown are "wetted". 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Bowles & Sons #1 Owner: Bowles & Sons Farm, Inc. Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Ifwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Bowles & Sons Farm, Inc. Signature: ..�^ Date Name of Manager (if different from owner): Signature: Name of Technical Specialist: Toni W. King _ Affiliation: _ Murphy -Brown, I_I-C. •___ _ Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: 3 -13 --0 � Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See 'Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter'for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. PT611c] NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 Hydrant Acres 1 A 2.4 1 B 1.6 2A 3.41 2B 3.53 3A 3.41 3B 3.53 4A 3.41 4B 3.53 5A 1.5 5B 3.53 6A 3.1 7A 3.26 8A 2.49 9A 4.26 10A 1.45 44.41 1998 Bermuda 1998 Rye Total PAN Applied 1999 Bermuda 1999 Rye Total PAN Applied 2000 Bermuda 2000 Rye Total PAN Applied 273.19 46.54 767.35 300.75 18.38 765.91 26.98 17.54 106.85 337.22 19.13 570.16 288.56 21.94 496.80 58.13 4.25 99.81 145.53 49.35 664.54 62.82 13.86 261.48 30.05 8.31 130.81 153.74 43.54 696.40 146.35 16.83 576.03 21.18 11.10 113.95 158.89 .29.56 642.61 107.16 17.29 424.37 46.08 7.69 183.36 118.30 13.26 464.41 87.96 12.11 353.25 25.84 11.60 132.16 175.25 35.10 717.29 70.21 11.35 278.12 13.55 6.04 66.80 132.32 26.01 558.90 68.84 10.96 281.69 26.18 6.50 115.36 255.60 46.80 453.60 275.40 33.00 462.60 59.52 9.41 103.40 172.10 17.34 668.72 87.96 14.02 359.99 35.58 4.00 139.72 91.74 - 284.39 37.20 - 115.32 20.44 - 63.36 49.42 - 161.11 41.79 - 136.24 7.29 - 23.77 125.42 - 312.30 20.20 - 50.30 17.35 - 43.20 250.14 - 1,065.60 184.44 - 785.71 12.17 - 51.84 266.90 - 387.01 316.55 - 459.00 23.83 - 34.55 8,414.39 5,806.81 1,408.93 .». ` .` � �. � mug P"m=m S&W BOWLES & SONS il ITABLE ACRES MAP E7 F 7- 19" r, .".q . .. - 0 } Murphy -Brown, LLC Grower(s): Farm Name: 3/13/2006 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN - Bowles & Sons Farm, Inc. Bowles & Sons #1 County: Duplin Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 7344 Storage Structure: Anaerobic Storage Period: Application Method: RECEED / DA'R I DWQ AQt1fF1:R•PRnTEr.TlnN SMT1ON %"AQ,C-'- R S 7 2009 Lagoon APR 0 6 mn, >180 days Irrigation The waste from your animal facility must be land applied -at a specified rate to prevvirt-p tion of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: f _ 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. . 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gayyr Farrow to Feeder 4015 gallyr gai/yr Farrow to Finish 10585 gallyr gaVyr Wean to Feeder 223 gallyr gal/yr 7344 Feeder to Finish 986 gallyr 7,241,184 gallyr Total 7,241,184 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibs/yr Farrow to Feeder 6.5 Ibs/yr ' lbslyr Farrow to Finish 26 Ibs/yr Ibslyr Wean to Feeder 0.48 lbs/yr lbslyr 7344 Feeder to Finish 2.3 Ibs/yr 16,891 Ibslyr Total 11,000 Ibs/yr " See narrative for explanation of PAN reduction Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILI7-4TION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize 'in the normal growing season. Total Irrigated Acreage: 31.98 Total N Required 1st Year: 10248.7 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 10,248.70 Total Nitrogen Produced by Farm: 7,150.00 Nitrogen Balance for Crops: (3,098.70) *Reflects 35% reduction. See add't comments. The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility_ This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to IstCrop 1stCrop LbsNJAc Lbs N Total The N 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbe N Total Itis N Acreage Type Code Apply Yield lbs N/UnIt Residual /Ac Utilized Code Apply -Yield lbs N/UnIt Residual Ac Utilized 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i_e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall, The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended_ over broadcasting_ Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N / acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm S ecifications PANT rlanimal Farm Tota! Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 7344 Feeder to Finish 0.36 2643.84 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2643.84 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 13219.2 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 44 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 105.7536 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid_ Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste- 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount _ Tract Hydrant Type Crop in/hr inches T110 Pivot AuB C 0.6 1 T110 6A AuB C 0.6 1 T110 6B AuB C 0.6 1 T110 7 AuB B 0.6 1 T110 8 AuB B 0.6 1 T110 9 AuB B 0.6 1 6 of 8 Additional Comments: This plan revised to show the addition of a pivot which takes the place of several pulls. The total nitrogen produced by the farm reflects a 35% reduction from the normal amount produced due to the use of actual pumping records. This reduction along with the application rates were taken from the previous Waste Utilization Plan dated 215102. All acres shown are "wetted". 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Bowles & Sons #1 Owner: Bowles & Sons Farm, Inc. Manager: Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the.operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Bowles & Sons Farm, Inc. Signature:N Date Name of Manager (if different from owner): S \ '---3 Signature: Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. Address. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 T Telephone: (910) 293-3434 Signature: Date 8af8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips_are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies_ Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS {continued} 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy_ 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no. runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption_ However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible. markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers_ A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach - excessive levels_ pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 Hydrant Acres 1 A 2.4 16 1.6 2A 3.41 2B 3.53 3A 3.41 3B 3.53 4A 3.41 413 3.53 5A 1.5 5B 3.53 6A 3.1 7A 3.26 8A 2.49 9A 4.26 10A 1.45 44.41 1998 Bermuda 1998 Rye Total PAN Applied 1999 Bermuda 1999 Rye Total PAN Applied 2000 Bermuda 2000 Rya Total PAN Applied 273.19 46.54 767,35 300.75 18.38 765.91 26.98 17.54 106.85 337.22 19.13 570.16 288.56 21.94 496.80 58.13 4.25 99.81 145.53 49.35 664.54 62.82 13.86 261.48 30.05 8.31 130.81 153.74 43.54 696.40 146.35 16,83 576.03 21.18 11.10 113,95 158.89 29.56 642,61 107.16 17.29 424.37 46.08 7.69 ' 183.36 118.30 13.26 464.41 87.96 12.11 353.25 25.84 11.60 132.16 175.25 35.10 717.29 70.21 11.35 278.12 13.55 6.04 66.80 132,32 26.01 558.90 68.84 10.96 281.69 26.18 6.50 115.36 255.60 46.80 453.60 275.40 33.00 462.60 59.52 9.41 103.40 172.10 17.34 668.72 87.96 14.02 359.99 35.58 4.00 139.72 91.74 - 284.39 37.20 - 115.32 20.44 - 63.36 49.42 - 161.11 41.79 - 136.24 7.29 - 23.77 125.42 - 312.30 20.20 - 50.30 17.35 - 43.20 250.14 - 1,065.60 184.44 - 785.71 12.17 - 51.84 266.90 - 387.01 316.55 - 459.00 23.83 - 34.55 8,414.39 5,806.81 1 1,408.93 GRAPHIC !CALL r.rmr Murphy -Brown LLC BOWLES & SONS #1 Add d wl' AMS rec.dcW.led �� �� aRANN BY. - * �T L� ACRES MAP r[a e, toot aucx[o ar. xxx P-w : rno) tfJ - rj. IgRd QMA $ 9a" ■ •�• lir�i 1�.1i.�' ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number .&Cj;— �. 1-6.13 County Ij L,,- Q 1 .� r'j _ Year 200 -5 Facility Name (as shown on Certificate of Coverage or Permit)S}cis, 60a le s 1 kS B �?0.25 9Z f Operator in Charge for this Facility (' 6r r t�) j e. Certification #. Land application of animal waste as allowed by the above permit occurred during the past calendar year 1` YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields &(or Pulls Klease check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): (p Total Useable Acres approved in the CAWMP 3 � . ct Q � V &�_ 2. Total number of Fields B&r Pulls O (please check the appropriate box) on which land application occurred during the year: �0 Total Acres on which waste was applied 3 ( r 9 8 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: S__3H1,7o 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 11 D Ll'D . 10 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year C� tons ❑ or gallons ❑ (please check the appropriate box) 6. Annual average number of animals by type at this facility during the previous year: 'N t;.`� r�� b w 11 b _ r W ac +o ID �j 4 by me v t p_ 1 g .�a�� s t* 7 a .9 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest _ 7 _ O Smallest (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8. Facility's Integrator if applicable: r--\ v,�_ rp 1,_y r' bW Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. •1. Only animal waste generated at this facility was applied to the permitted sites � V es ❑ No the past calendar year. �� 1 AFACF 3-14-03 'N '-f" 2. The facility was operated in such a way that there was no direct runoff of waste from Lkyes ❑ N the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past ®'Yes ❑ No calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during des ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the eYes []No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once Burin the past alendar year. El Yes ❑ No IU w; 1% ac by �-P— 1- 9 1 100 4- 7. Sludge accumulation in all lagoons did not exceed the volume far which the lagoon ❑ Yes ❑ No i✓,4 was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. w , %% - d c by 1 zti }`' 13 0 o y 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. ❑ Yes ❑ No vA- 9. Annual soils analysis were performed on each field receiving animal waste during the R-Yes ❑ No .past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? E" i'es Q No 11. All required monitoring and reporting was performed in accordance with the facility's O'Yes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during ►E-Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all R-Yes ❑ No sites receiving animal waste and the crqps grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were C�es []No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure than qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." gels,DI�7IPS Citle (type or print) riSNa ke-f' 16 dL--)te< Signature of Operator in Charge (if different from Permittee) Var Date 5- d Date AFACF 3-14-03 2 NILTphy-Brown LLC April 12, 2004 Murphy -Brown, LLC Rose Hill Division Contract Growers Dear BOWLES & SONS FARM INC, P.O. Boa 759 Rose Hill, NC 28458 910-289-211 I 910-289-6478 Fax N0 i-C&—. WGEPEnMlilNG If your farm is currently covered by an'NPDES permit, as a requirement of your permit, you should have completed an annual certification form that summarized the environmental activities on your farm for 2003. If you are not under an NPDES permit, ignore this letter. You will recall that one of the questions on this annual certification form asked for your annual animal population average. In a series of grower meetings that many of you attended, we committed to provide you with your annual average inventories on or around the anniversary date of your permit. Your annual average inventory, based on the information in our tracking system for groups closed from. 4-24-03 through 4-5-04 is as follows: Facility Name Facility No. Permitted Head Actual Average BOWLES & SONS FARM INC 031-0023 7344 6758.5 If you did not provide the annual inventory average to DENR in your annual report, you should forward this correspondence to them by the end of the month. They should be sent to the following address: NCDENR Division of Water Quality Permitting Unit Attn. Keith Larick — 1617 Mail Service Center Raleigh, NC 27626-1617 In addition, a copy of this correspondence should be kept with your environmental files. If there are any questions or concerns regarding either the information contained in this letter, or other environmental issues, please feel free to call me at (910) 293-5330. Sincerely, Kraig Westerbeek Director of Environmental Compliance •� �1 Wit' i:�r'`i.' � �-��t •i.� t . � U�yro;nGr,% o�o� WArE9Q� ? iLJ-W-Wv�; 'O1;5�'C Stan Bowles Bowles & Son Farm #1 607 Curtis Rd Warsaw NC 28398 Dear Stan Bowles: Michael F. Easley, Governor William G_ Ross Jr.,Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E Director Division of Water Quality April 9, 2003 Subject: Certificate of Coverage No. NCA231023 Bowles & Son Farm #1 Swine Waste Collection, Treatment, Storage and Application System Duplin County On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. -The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 14, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Stan Bowles, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS310023 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Bowles & Son Farm #1, located in DuplinCounty, with an animal capacity of no greater than an annual average of 7344 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must -be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the curreni State general permit: Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this pernvt. The Devices to Automatically Stop Irrigation Events Form must be returned to the Division of Water Ouality no later than 120 days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal opportunity Action Employer Nei ENR Internet http:Yh2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1 e00 623-7748 50% recycled/10% post -consumer paper ., If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. • Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the. expiration. date. of. the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Duplin County Health Department. Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File NCA231023 Permit File AWS310023 NDPU Files Wettable.Acres Determination Certification Name of Facility: LQ le S �'n 5 TO, Facility Number: 31 - ? Owner(s) Name: SAc r\ DOuJI� 5 T Phone No: Oa-3-- -1 L0514 Mailing Address: U Q-1 c ' WOL{ Sam} (C. a �3Q S By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: �`t n C � �F 5 �a t�J `e5 �. rr, j h C Owner Signature: Date: A S_- oL Technical Specialist Name: ZJE!;70,j Technical Specialist Signature: 01 � G✓ �, Date:S— _ L��a Z If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to- Attn: Sonya Avant Nan -Discharge Compliance Unit Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 WADC - 7/99 ti, PRODUCER: Bowles & Sons 1 - Stan Bowles LOCATION: 607 Curtis Road TELEPHONE: 910-293-4654 TYPE OPERATION: Feeder - Finish NUMBER OF ANIMALS: 7344 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 Amount of Waste Produced Per Year (gallons, ft. tons, etc.) 7,344 animals X 1,2 (tons) waste/animal/year = 13,954 (tons) waste/year. Amount of Plant Available Nitrogen (PAN) Produced Per Year 7,344 animals X IQ lbs. PANlanimallyear = 11,000 lbs. PAN/year. (PAN from N.C. Guide Std. 633) Tech 3 Years actual pumping records were used to justify taking a 35% reduction in PAN produced. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application Total 1 0.00 - *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of " See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 0.00 - Table 2 36.40 11,429 Total 36.40 11,429 Amount of N Produced 11,000 Surplus or Deficit (429) NOTE. The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Field Soil Type No. Application of Waste by Irrigation Crop Application Application Rate (In/Hr) Amount (In.) 1 a,1 b,2a,2b AuB Bermuda 0.5 .5-1.0 3a,3b,4a,4b AuB Bermuda 0.5 .5-1.0 5a,5b,6a,7a AuB Bermuda 0.5 .5-1.0 8a,9a,10a AuB Bermuda 0.5 .5-1.0 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Grower has the last three years of pumping records to justify the 35% reduction taken from PAN produced. The acres used in plan are "wetted" acres. The Bermuda Bermuda (G) are written for controlled graze and the Bermuda (H) is for hay. The grower must strictly observe the windows for application on Small Grain and it must be out of the field by April 7th. Page 4 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 90 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that,is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system, Page 6 REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Bowles & Sons Farm 1 Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Stan_ Bowles_ �� 1-e T Jo'l S � (Please print) Signature: X _AeZ, `6n � Date Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Toni King Affiliation: Murphy - Brown, LLC :).— 5 — a 2- Address (Agency): P.O. Box 856 Warsaw, NC 28398 Signature: 4 Date: Page 8 - :..��. •r..::......:.:.S:.:n.....v....v ... :LLi�t}v:iv:S{i�.:.S+Si si�::ti<!4::r'::L:si.:::L.::.i'.-'::::.iiiv'.i ::i :....=::�: i:.i.::::i::i.::: �.......au.u........v. is �.: i..... n....v.........v.v.: w.v .u........u:. Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No.. TvDe Per Acre" Utilized ADDlication 110 1A AuB Bermuda (G) 235 3.07 721.45 March - Aug 110 1 B AuB Bermuda (G) 235 - 2.53 594.55 March - Aug 110 2A AuB Bermuda (G) 235 2.11 636.85 March - Aug 110 2B AuB Bermuda G) 235 2.73 641.55 March - Aug 110 3A AuB Bermuda (G) 235 2.91 683.85 March - Aug 110 3B jAuB Bermuda (G) 235 2.76 648.60 March - Aug 110 4A AuB Bermuda (G) 235 2.93 688.55 March - Aug 110 4B AuB Bermuda (G) 235 2.82 662.70 March - Aug 110 5A AuB Bermuda (G) 235 3.48 817.80 March - Aug 110 5B AuB Bermuda (G) 235 2.94 690.90 March - Aug 110 6A AuB Bermuda (G) 235 2.17 509.95 March - Aug 110 6B AuB Bermuda (G) 235 1.73 406.55 March - Aug 110 7A AuB Bermuda (H) 275 1.65 453.75 March - Aug 110 8A AuB Bermuda (H) 275 1.01 277.75 March - Aug 110 9A AuB Bermuda (H) 275 0.96 264.00 March - Aug All Small Grain (G) 75 36A 2,730.00 Sept 15-0ct;F-Mar Small Grain must be out of the field by April 7th. - 36.4 11,428.80 TOTAL Page 10 Hydrant Acres IA 2.4 1B 1.6 2A 3.41 2B 3.53 3A 3.41 3B 3.53 4A 3.41 4B 3.53 5A 1.5 5B 3.53 6A 3.1 7A 3.26 8A 2.49 9A 4.26 10A 1.45 44.41 1998 Bermuda 1998 Rye Total PAN Applied 1999 Bermuda 1999 Rye Total PAN Applied 2000 Bermuda 2000 Rye Total PAN Applied 273.19 46.54 767.35 300.75 18.38 765.91 26.98 17.54 106.85 337.22 19.13 570.16 288.56 21.94 496.80 58.13 4.25 99.81 145.53 49.35 664.54 62.82 13.86 261.48 30.05 8.31 130.81 153.74 43.54 696.40 146.35 16.83 576.03 21.18 11.10 113.95 158.89 29.56 642.61 107.16 17.29 424.37 46.08 7.69 183.36 118.30 13.26 464.41 87,96 12.11 353.25 25.84 11.60 132.16 175.25 35.10 717.29 70.21 11.35 278.12 13.55 6.04 66.80 132.32 26.01 558.90 68.84 10.96 281.69 26.18 6.50 115.36 255.60 46.80 453.60 275.40 33.00 462.60 59.52 9.41 103.40 172.10 17.34 668.72 87.96 14.02 359.99 35.58 4.00 139.72 91.74 - 284.39 37.20 - 115.32 20.44 - 63.36 49.42 - 161.11 41.79 - 136.24 7.29 - 23.77 125.42 - 312.30 20.20 - 50.30 17.35 - 43.20 250.14 - 1,065.60 184.44 - 785.71 12.17 - 51.84 266.90 - 387.01 316.55 - 459.00 23.83 - 34.55 8,414.39 5,806.81 1,408.93 GRAPHIC SCALE IM�1 -V URPHY �!� FARMS P. e p" ftw..{. Bona CANM . MM BOWLES AND SONS #1 WETTABLE ACRES MAP aurtO COUN r 19VAMW Sr. MW rm A wax I cwo= Br m= firer i or r I mowv F' - 000' 4.3 Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS LandownerlOperator Name: Bowles & Sons #1 County: Duplin Address: 607 Curtis Road . Warsaw, NC 28398 Date: 2/5142 Telephone: (91 D) 293-7654 Table'l - Field Specifications Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation Field of Field Rate Cycle �� Bermudz ! • Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: traveler w/ 3" x1000' hose and Nelson 150 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hvdrant No. (ft/min)' (in/hr.) Width(ft.) Lenpth(ft) (feet) (Inches) at Gun(osi) at reel(psi) Pattern Comments - Acres Der null 1A 2.92 0,45 235 456 270 1.08 60 90 300 3.07 18 5.8412.92 .76/.45 125/235 220/240 270 1.08 60 90 180/300 2.53 2A 2.92 0.45 200 469 270 1.08 60 90 300 2.71 2B 2.92 0.45 200 472 270 1.08 60 90 300 2.73 3A 2.92 1 0.45 200 512 270 1.08 60 90 300 1 2.91 3B 2.92 0.45 200 480 270 1.08 60 90 300 2.76 4A 2.92 0.45 200 516 270 1.08 60 90 300 2.93 48 2.92 0.45 200 492 270 1.08 60 90 300 2.82 5A 2.92 0.45 235 532 270 1.08 60 90 300 3.48 5B 5.84/2.92 .761.45 150/235 203/302 270 1.08 60 90 180/3001 2.94 6A 2.92 0.45 243 294 270 1.08 60 90 300 2.17 6B 3.51 0.62 212 273 270 1.08 60 90 220 1.73 7 5.B4 0.76 156 385 270 1.08 60 90 180 1.65 8 5.84 0.76 132 243 270 1.08 60 90 180 1.01 9 5.84 0.76 122 246 270 1.08 60 90 180 0.96 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Total 36.40 Sheets IRRIGATION SYSTEM DESIGNEI Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Phone: (910) 293-3434 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This is a "wetted acre" determination for an existing facility. This farm has hydrants that are spaced at 74% of the wetted diameter. The acres were calculated based on the equipment specified on sheet 2 and the tables developed by NCSU for calculating area allowances for existing hard hose traveler systems. These tables show allowances from 70% to 75% lane spacings. The actual lane spacings are 74%, therefore the figures were interpolated to reflect such. s Sheet7 Pup CALCULATIONS 4; Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 270 feet Reflects 10% reduction Lane Spacings Desired Spacing (%): 70 % Design Spacing(feet): 189 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): Ap licatiQ0 Rate 74 % Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.38 in/hr 1 I f 300 degree arc = 0.45 in/hr 220 degree arc = 0.62 in/hr ' 180 degree arc = Traveller Speed 0.76 in/hr Travel speed = 1.605 x Flowrate I Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 300 degree arc = 2.92 ft/min 220 degree arc = 3.51 ftlmin 180 degree arc = ainlip� Velocity 5.84 ft/min Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 r -i Wettable -Acres Determination Certification Name of Facility: ' &L-3 IeS• -%- n 5 Tat r,, I Facility Number: 3 l Owner(s) Name: 'SAc rN i 5 Phone No: 1 L0 H Mailing Address: La 0-1 _ _tan 5 &C w{moo a3aIC6, By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to donduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: 5Ac_- CA ie 5 Owner Signature: At, ,- „r(� Date: X a- S ` OL Technical Specialist Name: A.�►.✓._.(,//.1ESTa.J Technical Specialist Signature:�fl1 � &I Date: 7-A110 z_ If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Submit this form to: Attn: Sonya Avant Non -Discharge Compliance Unit Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 WADC - 7/99 Z. `J .vti.v {4:4 �':: •n � �v..-t..:.'taYi+:.�i..::4�"=:i::::�:�v.}::}.'+}:^S}::'::.v..vnn.;..{ .w: n::;•:.v:..•f:iavv:.tn}yyxaaa:•ah`Ya:•aaa:{a}::4: vfi:4:i ::;•:.3....t ..... }.:}a}}i}}ivt: v:}:.}}: a}i}}S}}i}aan}iav:::.:.............v..::::: rnv.}:}}::ti:.:..iv::: `.:i9iC:: hv..-:':a:r::k}::.�;.v::::�:i:ti•::i-:::... .:::o:•"•:" :a:-: a:: Y:•"`i: n` PRODUCER: Bowles & Sons 1 - Stan Bowles LOCATION: 607 Curtis Road TELEPHONE: 910-293-4654 TYPE OPERATION: Feeder - Finish NUMBER OF ANIMALS: 7344 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. Page 1 r i, 7,344 animals X 12 (tons) wastelanimallyear = 13,954 (tons) waste/year. Amount of Plant Available Nitrogen (PAN) Produced Per Year 7,344 animals X IM lbs. PAN/animal/year = 11,000 Ibs. PAN/year. (PAN from N.C. Guide Std. 633) Tech 3 Years actual pumping records were used to justify taking a 35% reduction in PAN produced. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application Total 1 0.001 - *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # 110. Type Per Acre* Itilized Application * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 0.00 - Table 2 36.40 11,429 Total 36.40 11,429 Amount of N Produced 11,000 Surplus or Deficit (429) NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (IniHr) Amount (In.) 1 a,1 b,2a,2b AuB Bermuda 0.5 .5-1.0 3a,3b,4a,4b AuB Bermuda 0.5 .5-1.0 5a,5b,6a,7a AuB Bermuda 0.5 .5-1.0 8a,9a,10a AuB Bermuda 0.5 .5-1.0 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Cali the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Grower has the last three years of pumping records to justify the 35% reduction taken from PAN produced. The acres used in plan are "wetted" acres. The Bermuda Bermuda (G) are written for controlled graze and the Bermuda (H) is for hay. The grower must strictly observe the windows for application on Small Grain and it must be out of the field by April 7th. Page 4 REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. if the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 .Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 Ii�1ASTE UTILIZATiIQ:N PLAN WASTE I PLAN AGREEMEN Name of Farm: Bowles & Sons Farm I Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Stan Bowles Signature: X Date: 3-- Name of Manager (if different from owner): Signature: Date: Name of Technical Specialist: (Please print) Toni King Affiliation: Murphy - Brown, LLC Address (Agency): P.O. Box 856 Warsaw, NC 28398 r Sig Date: C>Z- — Page 8 Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Tvoe Per Acre* Utilized Aoalication 110 1A AuB Bermuda (G) 235 3.07 721.45 March - Aug 110 1 B AuB Bermuda (G) 235 2.53 594.55 March - Aug 110 2A AuB Bermuda (G) 235 2.71 636.85 March - Aug 110 2B AuB Bermuda (G) 235 2.73 641.55 March - Aug 110 3A AuB Bermuda (G) 235 2.91 683.85 March - Aug 110 3B AuB Bermuda (G) 235 2.76 648.60 March - Aug 110 4A AuB Bermuda (G) 235 2.93 688.55 March - Aug 110 4B AuB Bermuda G 235 2.82 662.70 March - Aug 110 5A AuB Bermuda (G) 235 3.48 817.80 March - Aug 110 5B AuB Bermuda (G) 235 2.94 690.90 March - Aug 110 6A AuB Bermuda (G) 235 2.17 509.95 March - Aug 110 6B AuB Bermuda (G) 235 1.73 406.55 March - Aug 110 7A AuB Bermuda (H) 275 1.65 453.75 March - Aug 110 8A AuB Bermuda (H) 275 1.01 277.75 March - Aug 110 9A AuB Bermuda (H) 2751 0.96 264.00 March - Aug All Small Grain (G) 75 36.4 2,730.00 Sept 15-Oct;F-Mar ** Small Grain must be out of the field by A ril 7th. - 36.4 11,428.80 TOTAL Page 10 Hydrant Acres 1A 2.4 113 1.6 2A 3.41 213 3.53 3A 3.41 313 3.53 4A 3.41 413 3.53 5A 1.5 5B 3.53 6A 3.1 7A 3.26 8A 2.49 9A 4.26 10A 1.45 44.41 1998 Bermuda 1998 Rye Total PAN Applied 1999 Bermuda 1999 Rye Total PAN Applied 2000 Bermuda 2000 Rye Total PAN Applied 273.19 46.54 767.35 300.75 18.38 765.91 26.98 17.54 106.85 337.22 19.13 570.16 288.56 21.94 496.80 58.13 4.25 99.81 145.53 49.35 664.54 62.82 13.86 261.48 30.05 8.31 130.81 153.74 43.54 696.40 146.35 16.83 576.03 21.18 11.10 113.95 158.89 29.56 642.61 107.16 17.29 424.37 46.08 7.69 183.36 118.30 13.26 464.41 87.96 12.11 353.25 25.84 11.60 132.16 175.25 35.10 717.29 70.21 11.35 278.12 13.55 6.04 66.80 132.32 26.01 558.90 68.84 10.96 281.69 26.18 6.50 115.36 255.60 46.80 453.60 275.40 33.00 462.60 59.52 9.41 103.40 172.10 17.34 668.72 87.96 14.02 359.99 35.58 4.00 139.72 91.74 - 284.39 37.20 - 115.32 20.44 - 63.36 49.42 - 161.11 41.79 - 136.24 7.29 - 23.77 125.42 - 312.30 20.20 - 50.30 17.35 - 43.20 250.14 - 1,065.60 184.44 - 785.71 12.17 - 51.84 266.90 - 387.01 316.55 - 459.00 23.83 - 34.55 8,414.39 5,806.81 1 1,408.93 GRAPHIC SCAN r I b• WIL 'V URPHY==mII— BOWLES AND SONS # 1 MPLW ` wfly DRAM Or MW = FARMS .� FM x n" otn .m m WETTABLE ACRES MAP .94mT I or I S. I f. -- Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Bowles & Sons #1 Address: 607 Curtis Road Warsaw, NC 28398 Telephone: (910) 293-7654 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Soil Tvoe Slooe % Croo(s) County: Duplin Date: 215102 Maximum Maximum Application Application per Irrigation Rate Cycle (Inlhr) (inches) Comments I� • '� Bermuda/Small Sheet2 TABLE 2 -Travelling Irrigation Gun Settings Make, Model and Type of Equipment: traveler w13"x1000' hose and Nelson 150 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate' Effective Effective Diameter Diameter Pressure Pressure Arc Hvdrant No. (ft/min)' (in/hr.) Width(ft.) Lenath(ft) (feet) (Inches) at Gun(DSi) at reel(Dsi) Pattern Comments - Acres per null 1A 2.92 0.45 235 456 270 1.08 60 90 300 3.07 1B 5.84/2.92 .76/.45 1251235 2201240 270 1.08 60 90 180/300 2.53 2A 2.92 0.45 200 469 270 1.08 60 90 300 2.71 28 2.92 0.45 200 472 270 1.08 60 90 300 2.73 3A 2.92 1 0.45 200 512 270 1.08 60 90 300 1 2.91 3B 2.92 0.45 200 480 270 1.08 60 90 300 2.76 4A 2.92 0.45 200 516 270 1.08 60 90 300 2.93 46 2.92 0.45 200 492 270 1.08 60 90 300 2.82 5A 2.92 0.45 235 532 270 1.08 60 90 300 3.48 5B 5.84/2.92 .76/.45 150/235 203/302 270 1.08 60 90 18013001 2.94 6A 2.92 0.45 243- 294 270 1.08 60 90 300 2.17 6B 3.51 0.62 212 273 270 1.08 60 90 220 1.73 7 5.84 0.76 156 385 270 1.08 60 90 180 1.65 8 5.84 0.76 132 243 270 1.08 60 90 180 1.01 9 5.84 0.76 122 246 270 1.08 60 90 180 0.96 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Total 36.40 Sheets IRRIGATION SYSTEM DESIGNER Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC v o # Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Ct$29I9 ` Phone. (910) 293-3434 oesEtl Required Documentation ,N`�'�� The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required In the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed In lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of irrigation System Operation This is a "wetted acre" determination for an existing facility. This farm has hydrants that are spaced at 74% of the wetted diameter. The acres were calculated based on the equipment specified on sheet 2 and the tables developed by NGSU for calculating area allowances for existing hard hose traveler systems. These tables show allowances from 70% to 75% lane spacings. The actual lane spacings are 74%, therefore the figures were interpolated to reflect such. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: Saacinas 270 feet Reflects 10% reduction Lane Desired Spacing (%): 70 % Design Spacing(feet): 189 "PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 74 % Application Rate Application Rate =(96.3xFlowrate)1(3.1415x(.9xradius)squared) Design App. Rate = 0.38 inthr 300 degree arc = 0.45 in/hr 220 degree arc = 0.62 in/hr 180 degree arc = 0.76 in/hr Traveller Speed Travel speed = 1.605 x Flowrate 1 Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 300 degree arc = 2.92 fttmin 220 degree arc = 3.61 fVmin 180 degree arc = Mainline Velocity 5.84 ftlmin Velocity = .408 x Flowrate 1 pipe diameter squared feet/sec.`* "For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 fUsec. Page 1 State of North Carolina Department of Environs, and Natural Resources James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Stan Bowles Bowles & Son Farm #1 607 Curtis Rd Warsaw NC 28398 Dear Stan Bowles: �'c / • Fil JUL ®1 7 DENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES July 3, 2000 Subject: Notification for Wettable Acre Determination Animal Waste Management System Bowles & Son Farm #1 Facility Number 31-23 Duplin County A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Dean Hunkele on I Ill5/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Dean Hunkele the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Dean Hunkele, at 127 Cardinal Drive Extension, Wilmington, NC 28404, within in 90 days of the receipt of this letter. If you have any questions please contact Dean Hunkele at (910) 395-3900. If within 90 days you are unable to provide Dean Hunkele with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Category 2: ❑ Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWO within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number'-31 Operation is flagged for a wettable Farm Name: -V,4,e 5 14 t acre determination due to failure of On -Site Representative: 5 s Part U eligibility item(s) F1 F2 F3 F4 Inspector/Reviewer's Name: &_ Date of site visit: Date of most recent VVUP: � Annual farm PAN deficit: pounds Operation not required to secure WA determination at this time based on exemption E7 E2 E3 E4 Operation pended for wettable acre determination based on P2 P3 Irrigation System(s)'- circle #ard-#lose traveler, 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system w/portable pipe; 6. stationary gun system w/permanent pipe; 7. stationary gun system w/portable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part II, overrides Part I exemption.) E1 Adequate irrigation design, including magi depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D21D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part 111. (NOTE:75 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part 11 - F1 F2 F3, before completing computational .table in Part 111). PART 11. 75% Rule .Eligibility Checklist and -Documentation of WA Determination Requirements. WA Determination-required.because. operation. fails -one of .the eligibility requirements fistedbeiow: _ F1 Lack .of:acreage_whichTesultedin:over ppplicaiion-nf_-wastewater=(PAN) on:spray_ field(s) :accordingfofarm'sdasttwo..years:Df�rrigation-xecords.-- F2 Unciear,-.iIlegible, or lack of information/map- F3 Obvious field -limitations -(numeroussditches ;dailure:-to:deduct:required buff:er/setback:acreage;.or25%':oftotal:acreageadentifiedjri AWMP-: includes small: irregularly -shaped - fields - fields:lessihan� �cresfortravelers-or_less-fhan 2 acresfor.-stationarysprinklers). F4 WA determination required because CAWMP 'credits field(s)'s acreage -in excess of 75% of the respective field's total acreage as noted in table in Part Ill. Revised April 20, 1999 Facility Number - Part Ill. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT NUMBER FIELD NUMBEW-2 TYPE OF IRRIGATION SYSTEM TOTAL ACRES CAWMP ACRES FIELD % COMMENTS3 E FIELD NUMBER' - hydrant, pull,:zone, or -point numbers may be used in place of field numbers depending on CAWMP and type of irrigation system., If pulls, etc. cross -more -than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exempbon;-otherwise operation will be subject to WA determination. FIELD NUMBER' - must be clearly delineated -on-map. COMMENTS' -back-up fields with CAWMP acFeage:exceeding75% of its total_acres and having Feceived less .than 50% of its annual PAN as documented in the farm'sprevious=two years' (1997 & 1998) of.irrigation-.records;-cannot-serve-as-the sole basis -For -requiring a WA Determination:_Back-upfflelds-must -be noted in the-commentzectionand must be accessible by irrigation -system. Part IV. Pending WADeterminations- Pi Plan Jacks _followinginformation: P2 Plan -revision -may_satisfy-7'5% rule based on adequate overall PAN deficit -and by adjusting -all fieldacreagelo-below 75% use rate P3 Other (ie/in process of installing new irrigation system): State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Stan Bowles Bowles & Son Farm #1 607 Curtis Rd Warsaw NC 28398 Dear Stan Bowles: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 31-23 Duplin County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRY1, DRY2, DRYS, SLUR1, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens, Director Division of Water Quality cc: Wilmington Regional Office Duplin County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper JULY 7.1998 JUL 8 71998 ICY: Brian L. Wrenn Division of Environmental Management 127 Cardinal Drive Extension Wilmington, North Carolina 28405-3845 Dear Mr. Wrenn_ I am writing in regard to your letter of June 24,1998 about the NOTICE OF DEFICIEN les & Sons Farm , Inc Farm Number 1 , Facility Num r 31-23, up] in County . I wish to notify your office that required corrective actions have been taken and was complete on July 7 , 1998 . in compliance with guidelines. 1. Lagoons 0 1 and -* 2 has been filled with suitable clay material and top soil ,inner and outer dike compacted and reseeded with vegetative cover. 2. All Trees and woody vegetation has been removed from the base of the lagoon *2 and *3 and reseeded . 3. Smaller fields has been inspected and the follow has been done. a. lime 2 tons per acreage b. spray each field to kill any other vegetation. If the projected realistic yields expectation for bermuda can not be reached , we will re-sprigg the smaller fields. 4. Record will be kept by pull number and field using the correct acreage for each pull. 5. New farm certification has been received and in files. Sincerely, Stan Bowles , Pres. Bowles & Sons Farm , Inc. 706 Curtis Read. Warsaw, N. C. Phone 910-293-7654 RECEIVED DULY 7.199$ JUL D 7 1998 BY: Brian L. Wrenn Division of Environmental Management 127 Cardinal Drive Extension Wilmington, North Carolina 28405-3845 Dear Mr. Wrenn: I am writing in regard to your letter of June 24,1998 about the NOTICE OF DEFICIEN les & Sons Form , Inc Farm Number 01 , Facility Num r 31--23, uplin County. I wish to notify your office that required corrective actions have been taken and was complete on July 7 , 1996. in compliance with guidelines. 1. Lagoons -*I and * 2 has been filled with suitable clay material and top soil ,inner and outer dike compacted and reseeded with vegetative cover. 2. All Trees and woody vegetation has been removed from the base of the lagoon 02 and *3 and reseeded . 3. Smaller fields has been inspected and the follow has been done. a. lime 2 tons per acreage b. spray each field to kill any other vegetation. If the projected realistic yields expectation for bermuda can not be reached , we will re--sprigg the smaller fields. 4. Record will be kept by pull number and field using the correct acreage for each pull. 5. New farm certification has been received and in files. Sincerely, Stan Bowles , Pres. Bowles & Sons Farm , Inc. 706 Curtis Road. Warsaw, N. C. Phone 910-293-7654 I State of North Carolina Department of Environment and Natural Resources Wilmington Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Division of Water Quality June 24, 1998 Certified '1 # Z 312 646 480 Retum R Mr. Stan Bowles Bowles and Sons Farm #1 607 Curtis Road Warsaw, NC 28398 IRA 1 • • NCDENR NORTH CARouNA DEPARTMENT OF ENVIRONMENT AND N/NRAL RESOURCEs Subject: NOTICE OF DEFICIENCY Bowles and Sons Farm #1 Facility Number: 31-23 Duplin County Dear Mr. Bowles: On June 16, 1998, staff from the Wilmington Regional Office of the Division of Water Quality, inspected your animal operation and the lagoon(s) serving this operation. It was observed that there are erosion cuts on the inner and outer dike walls of lagoons #1 and #2 that could sacrifice the integrity of the dike wall. As discussed at the time of the inspection, the erosion cuts should be filled with a suitable clay material, compacted and reseeded with an appropriate vegetative cover. in addition, all trees and woody vegetation should be removed from the lagoon dike walls. The bermuda crop in the smaller fields should be re -sprigged to reach the projected Realistic Yields Expectation. The spray records should be kept by pull number and field number, using the correct acreage for each pull when calculating the nitrogen balances. A completed and signed copy of the farm certification should be on site. We suggest that you contact your service company, local NRCS or Soil ,and Water District office for any assistance they may be able to provide to correct the situation. To remain a deemed permitted facility, you must notify this office in writing within fourteen (14) days of the receipt of this notice, what actions will be taken to comply with your waste management plan. Failure to do so may result in the facility losing it's deemed permitted status, requiring it to obtain an individual non discharge permit. 127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone 910-395-3900 FAX 910-350-2004 An Equal opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Mr. Stan Bowles June 24, 1998 Page 2. Please be aware it is a violation of North Carolina General Statutes and Rules to discharge wastewater to the surface_ waters of the State without a permit and/or to fail to follow a certified waste management plan. The Department of Environment, Health and Natural Resources has the authority to levy a civil penalty of not more than $10,000 per day per violation. When the required corrective actions are complete, please notify this office in writing at the address below. If you have any questions concerning this matter, please call David Holsinger, Andy Heminger or Brian Wrenn at 910-395-3900. Sincerely, Brian L. Wrenn Environmental Specialist cc: Harold Jones, County Soil and Water Conservation Sandra Weitzel, NC Division of Soil and Water Conservation Dr. Garth Boyd, Murphy Family Farms Operations Branch Wilmington Files ' �.SVti7Eo • 6 y, a A. • State of North Carolina Department of Environment, Health, and Natural Resources Wilmington Regional Office James B. Hunt, Jr. Division of Environmental Management Jonathan B. Howes Governor Water Quality Section Secretary Certified Mail # Z 405 591 336 Return Receipt Requested Mr. Stan Bowles 607 Curtis Road Warsaw, North Carolina 28398 40 Dear Mr. Bowles: • August 14, 1995 Subject: 3( !!�7 Bowles Farm Number 3 Facility Numbe Duplin County On August 1, 1995 staff from the Wilmington Regional Office of the Division of Environmental Management inspected your animal operation and the lagoon(s) serving this operation. it was observed that your waste lagoon had insufficient freeboard. NRCS guidelines for Best Management Practices require a minimum of one foot seven inches of freeboard. This is based on the amount of storage space needed to contain a 25-year storm event of 244 hours duration. To remain a deemed permitted facility, all corrective actions must be made within seven (7) days. Failure to do so may result in the facility losing it's deemed permitted status, requiring a certified waste management plan and certification form for the facility to be submitted prior to the December 31, 1997 deadline, and being required to obtain an individual non discharge permit for the facility. Please be aware it is a violation of North Carolina General Statutes to discharge wastewater to the surface waters of the State without a permit. The Division of Environmental Management has the authority to levy a civil penalty of not more than $10, 000 per day per violation. 127 Cardinal Drive Extension, Wilmington, N.C. 28405-3845 0 Telephone 910-395-3900 • Fax 910-350-2004 An EquaCOpportunity Affirmative Action Employer Stan Bowles August 14, 1995 Page 2 When the required corrective actions are complete, please notify this office in writing at the address below. I you have any questions concerning this matter, please call Steve Long or Dave Adkins at (910) 396-3900. Sincerely, jy�� F. Steve Long Environmental Chemist cc: Dave Adkins, Regional Water Quality Supervisor Mike Sugg, County Soil and Water Conservation District Ronnie Kennedy, Duplin County Health Department Tom Jones, NC Division of Soil and Water Conservation Operations Branch 1] • State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor BY: Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Stan Bowles Bowles & Son Farm #1 607 Curtis Rd Warsaw NC 28398 Dear Stan Bowles: FCEIVED� • �� JUL 02 1996 June 26, 1998 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissuance of Certificate of Coverage No.AWS310023 Bowles & Son Farm #1 Swine Waste Collection, Treatment, Storage and Application System Duplin County The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on July 7, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Stan Bowles, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Bowles & Son Farm #1, located in Duplin County, with an animal capacity of no greater than 7344 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS310023 dated July 7, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition I1.10 regarding tree removal from lagoon embankments, Condition III.I regarding inspection frequency of the waste treatment, storage and collection system and Condition III.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters_ An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS310023 Bowles & Son Farm ##1 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact Katharine Keaton at (919) 733-5083 ext. 533. Sincerely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Duplin County Health Department Wilmington Regional Office, Water Quality Section Duplin County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B: Hunt, Jr., Governor Jonathan B. Howes, Secretary 63Y.- A. Preston Howard, Jr., P.E., Director Stan Bowies Bowles & Son Farm #1, #2 & #3 607 Curtis Rd Warsaw NC 28398 Dear Stan Bowles: JUL 0 8 1997 July 7, 1997 ALT.KMAI IT 0 4 �EHNR Subject: Certificate of Coverage No. AWS310023 Bowles & Son Farm #1, #2 & #3 Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your application received on June 18, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 31-23, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Bowles & Son Farm #1, #2 & #3, located in Duplin County, with an animal capacity of no greater than 7344 Feeder to Finish and the application to a minimum of 42.8 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. In accordance with General Statue 143-215.10C, Animal Waste Management Plans shall include the following components: - A checklist of odor sources and best management practices to minimize these sources. - A checklist of insect sources and best management practices to minimize these sources. - Provisions set forth for acceptable methods of disposing of mortalities. - Provisions regarding emergency action plans. Your existing Certified Animal Waste Management Plan must include the above elements, by December 31, 1998. Documentation of the certification must be available to inspectors onsite. Submittal of the amended certification statement shall be required upon renewal of your permit coverage in 2001. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be subnritted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Wilmington Regional Office. The Regional Office Water Quality Staff may be reached at (910) 395-3900. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, -/—'/A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Duplin County Health Department (-Wilmington-Regional Office,_Water Quality -Section Duplin County Soil and-Water-Conservation-Distnct Permit Files State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 11, 1997 CERTIFIED MAIL RETURN RECEIPT REQUESIED Stan Bowles Bowles & Son Farm #1, #2 & #3 607 Curtis Rd Warsaw NC 28398 Farm Number: 31-23 Dear Stan Bowles: A&40 �m - =- -111111111111111L EDOEHNF1 You are hereby notified that Bowles & Son Farm #1, #2 & #3, in accordance with G.S. 143- 215.10C, must apply for coverage under an Animal Waste Operation General Perrnit. Upon receipt of this letter, your farm has thirty (30) dam to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call John Jallah at (919) 733-5083 extension 364 or Dave Holsinger with the Wilmington Regional Office at (910) 395-3900 Si rely, • VA.'Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Wilmington Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr„ Governor Jonathan B. Howes, Secretary November 13, 1996 Stan Bowles Bowies & Son Farm #1, #2 & #3 607 Curtis Rd Warsaw NC 28398 SUBJECT: Operator In Charge Designation Facility: Bowles & Son Farm #1, #2 & #3 Facility ID#: 31-23 Duplin County Dear Mr. Bowles: Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026.' Sincerely, 4 A. w ;'7i., P.S., Dir tar Division of Water Quality Enclosure cc: Wilmington Regional Office Water Quality Files P.O. Box 27687, ';6C FAX 919-715-3060 Raleigh, North Carolina 2761 1-7687 An Equal Qpportunity/Affirmative Action Employer Voice 919-715-4100 - 50% recycled/ 10% post -consumer paper /0 • • Site Requires Immediate Attention: Facility No. DIVISION OF ENVIRONMENTAL MANAGEMENT ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD DATE: ?--A:Z _-, 1995 f Time: Farm Name/Owner: W �� f �-wt �a2�.t R `Mailing Address: -7 +r . N X .c, County_ Cl Zh Phone: � r On Site Representative: _y_11 t- t�S Phone: -746,5 Physical Address/Location: N S 1367 a 3- -7y Type of Operation: Swine.-_9,' Poultry. Cattle -�-\v" rS"'Va`0_� Design Capacity: 7. Number of Animals on Site: ?3 3 �4 DEM Certification Number: ACE DEM Certification Number: ACNEW Latitude: ,E - b3 ' l Longitude: -7-7 Elevation: Feet Circle Yes or No Does the Animal Waste Lagoon have sufficient freeboard of I Foot + 25 year 24 hour storm event (approximately 1 Foot + 7 inches)(6s or No Actual Freeboard: _ Ft. Inches Was any seepage observed from the lagoon(s)? Yes or No Was any erosion observed? Yes or No Is adequate land available for spray? Yes or No Is the cover crop adequate? gr No Crop(s) being utilized: (."oQD t eX s- K. V .t au�S-rPd/ Does the facility meet SCS minimum setback criteria? 200 Feet from Dwellingsin or No 100 Feet from Wells? 6e or No Is the animal waste stockpiled within 100 Feet of USGS Blue Line Stream? Yes ot!g Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line? Yes o' Is animal waste discharged into waters of the state by man-made ditch, flushing system, or other similar man-made devices? Yes oo If Yes, Please Explain_ Does the facility maintain adequate waste management records (volumes of manure, land applied, spray irrigated on specific acreage with cover crop)? & or No Additional Comments: & )e- l-2 2 Z./ Inspector Name Signature cc: Facility Assessment Unit Use Attachments if Needed. r� u • August 23, iAU6 3 09i ......................... F. Steve tang Division of Environmental Management 127 Cardinal Drive Extension Wilmington, North Carolina 26405-3345 Dear Mr. Long: I am writing in regard to your letter of August 14, 1995 about the inspection of the lagoon that had insufficient freeboard on Farm Number 3 , Facility Number 31-23 , Duplin County. I wish to notify your office that required corrective actions have been taken and was complete on August 22, 1995 . Our waste lagoon was again inspected by Donnie Sradsher of Murphy Family Forms , and found to be in complience with guidelines, 30 inches of freeboad on August 22, 1995 was observed. Sincerely, Stan Bowles , Pres. Bowles & Sons Farm , Inc_ 706 Curtis Road. Warsaw, N. C. Phone 910-293-7654 OPERRTIONS BRANCH - WQ Fax:919-715-6048 Rug .1 '95 9:57 P.12/17 Jd 1V V1 iiO1VLJVLA+FL j _�•�u.a - a ;Y,,,..,. :site Requires Iti� iediate Attdirition _ Facility ;umber: �-' SM-VISITA.U01NI RECORD 7j i DATE: _" L—)-1- Owner. riName: - -- County. Agent Visiting Site: �XMA Phone: Operator.. Phone: On Site Representative.' Phone: Physical Address: S A 4 Q, • - A) c.1 r&) Mailing Address: Type of Operation: Swine ;�L Poultry Cattle Design Capacity: Number of Animals Qu Site: Latitude: � _ ' Longitude: • Type of 1'n5pcction: Ground_ Aerial Circle Yes or No Does the Animal Waste Lagoon have sufficient Freeboard of I Foot + 25 year 24 hour storm event (approxin=ely I Foot t 7 incites) Yes or(S Actual Frccboard: — Feet Inches For fae3iiues with more than one lagoon, please address the other lagoons' freeboard under the comments section. Was any seepage observed from the lagoon(s)? Yes 00 Was there erosion of the darn?: Yes or No Is adequate land available for land application? Yes or No Is the cover crop adequate? Yes or No Additiond Comments: 1 J V L" r Fax to (919) 715-3559 Signature of Agent � �, C �I V � ` ,fit � �". U�+