HomeMy WebLinkAbout820416_CORRESPONDENCE_20171231NORTH CAROLINA
Department of Environmental Qua!
NC®ENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H, Sullins
Governor Director
December 15, 2009
Prestage Farms, Inc. DEC 1$ 2109
P-300
PO Box 438
Clinton, NC 28329
Subject: Certificate of Coverage No. AWS820416
P-300
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
Dear Prestage Farms, Inc.:
Dee Freeman
Secretary
In accordance with your request for renewal and change of operation type, we are hereby forwarding to you
this Certificate of Coverage (COC) issued to Prestage Farms, Inc., authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG 100000.
This approval shall consist of the operation of this system including, but not limited to, the management and
land application of animal waste as specified in the facility's Certified Animal Waste Management Plan
(CAWMP) for the P-300, located in Sampson County, with a swine animal capacity of no greater than the
following annual averages:
Wean to Finish: Feeder to Finish: Boar/Stud:
Wean to Feeder: Farrow to Wean: 3003 Gilts:
Farrow to Finish: Farrow to Feeder: Other:
If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where
boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be
replaced by gilts at a rate of 4 gilts for every 3 sows.
The Waste Utilization Plan (WUP) for this facility is modified based upon on -site nutrient data. As this
COC is issued for a change in operation type, the permittee shall submit annual summary of nutrient
analysis report to ensure that the modified WUP provides sufficient land application for the nutrients
actually produced. The summary report shall be submitted by March 1 for the previous year of
nutrient data.
The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void
Certificate of Coverage Number AWS820416 that was previously issued to this facility. Pursuant to this COC,
you are authorized and required to operate the system in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and
maintaining the required monitoring data and operational information must be established for this facility.
Anv increase in waste production greater than the certified design capacity or increase in number of animals
authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and
must be completed prior to actual increase in either wastewater flow or number of animals.
1636 Mail Service Center, Raleigh, Nonh Carolina 27699-1635
Location: 2728 Capital Blvd., Raleigh, North Carolina 27604 1�7One 1
Phone: 919.733�3221 1 FAX: 919-715-05881 Customer Service: 1-877-623-6748 j � Q jrth C roll11a
Internet: www.ncwaterquality.org tul'R'jC� An Eppa! Opportunity i Affirmanve Acton Employe+
Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the
record keeping and monitoring conditions_ in this permit. Record keeping_forms are unchanged with this
General Permit. Please continue to use the same record keeping forms.
If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful
evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you
will need to have a new WUP developed.
The issuance of this COG does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under
this permit convey any property rights in either real or personal property.
Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells
shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be
maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or
the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215,6A
through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the General
Permit, then an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to the
Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COG are unacceptable, you have the right to apply
for an individual permit by contacting the Animal Feeding Operations Unit for information on this process.
Unless such a request is made within 30 days, this COC shall be final and binding.
In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours
of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood
Watch associated with a tropical system for the county in which the facility is located. You may find detailed
watch/warning information for your county by calling the Raleigh, NC National Weather Service office at
(919) 515-8209, or by visiting their website at: www.erh.noaa.gov/er/rah/
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer
Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or
the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221.
Sincerely,
for Coleen H. Sullins
Enclosure (General Permit AWG100000)
cc: (Certificate of Coverage only for all ccs)
Fayetteville Regional Office, Aquifer Protection Section
Sampson County Health Department
Sampson County Soil and Water Conservation District
APS Central Files (Permit No. AWS820416)
AFO Notebooks
i
Waste Utilization Plan
Producer: Prestage Farms, Inc. County: Sampson
Name of Farm: P-300
Location: P.O. Box 438
Clinton NC 28329
Phone: 910-592-5749
Type of Operation: Farrow -Wean
Number of Animal: 3003
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation'
Amount of waste produced per year: 18301 ton/year
Amount of plant available N (PAN) produced per year: 16216 lbs./year
Amount of plant available N (PAN) produced/year: On -Farm Records 8278 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
..I . f .
DEC, 15 209
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above, if you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED 1 DENR / DWQ
Aquifer Protection Sertion
SEP 0 2 2009
P-300
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING;
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
I
Lbs N
Used
Month to
Apply
Lbs, N
Per Ac.
11416
1
WaB
CB -Graze
4.1
50
23.8
4879
MAR-SEP
205
11416
1
WaB
SG -Graze
1
50
23.8
1190
OCT-MAR
50
11416
2
Au
CB -Graze
4.1
50
21.0
4305
MAR-SEP
205
11416
2
Au
SG -Graze
1
50
21.0
1050
OCT-MAR
50
11416
3
WaB
CS -Graze
4.1
50
11.0
2255
MAR-SEP
205
11416
3
WaB
SG -Graze
1
50
11.0
550
OCT-MAR
50
11416
4
GoA
CB -Graze
4.9
50
3.8
931
MAR-SEP
245
11416
4
GoA
SG -Graze
1
50
3.8
1901
OCT-MAR
50
Total 59.6 15350 lbs.
On Farm Records Available Nitrogen 8278 lbs.
Surplus or deficit -7072 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-300
Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e, small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 2523 lbs. of plant available
nitrogen per year in the sludge.
if you remove sludge every 5 years you will have approximately 12613 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 42
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 101
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-300
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
11416
1
WaB
CB -Graze
0.5
1.0
11416
1
WaB
SG -Graze
0.5
1.0
11416
2
Au
CB -Graze
0.5
1.0
11416
2
Au
SG -Graze
0.5
1.0
11416
3
WaB
CB -Graze
0.5
1.0
11416
3
WaB
SG -Graze
0.5
1.0
11416
4
GoA
CB -Graze
0.5
1.0
11416
4
GoA
SG -Graze
0.5
1.0
P-300
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 5 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-300
Owner/Manager Agreement Prestage Farms, Inc.
(we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: PRESTACrE 's�iaRtu5.1.�►c, i3V AUl — C�L��
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: A. _ C' G=64&.
Date: 8)3i o9
Date:
Date: 3 i lrg
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-300
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: PRa<STA6E 5V k�f . ,A bL_
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: 813109
Date:
Signature: ,A-. cdl ,._.._ C— 4, Date: 31 f a 9
Waste Utilization Plan
L
Producer: Prestage Farms, Inc. County: Sampson
Name of Farm: P-300
Location: P.O. Box 438
Clinton NC 28329
Phone: 910-592-5749 $ _ (p
Type of Operation: Farrow -Wean ���' z }'
Number of Animal: 3003 _..,
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 18301 ton/year
Amount of plant available N {PAN} produced/year: on -Farm Records 8278 Ibs.lyear
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECENED I DENR ! DWQ
Aquifer Protedion Section
MAR 21 2009
P-300
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No,
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
11416
1
WaB
CB -Graze
4.1
50
23.8
4879
MAR-13WXr.
205
11416
1
WaB
SG -Graze
1
50
23.8
1190
OCT-MAR
50
11416
2
Au
CB -Graze
4.1
1 50
21.0
4305
MAR-SMr.
205
11416
2
Au
SG -Graze
1
50
21.0
1050
OCT-MAR
50
11416
3
WaB
CB -Graze
4.1
50
11.0
2255
MAR-MAR-39P,%
T. 205
11416
3
WaB
SG -Graze
1
50
11.0
550
OCT-MAR
50
11416
4
GoA
CB -Graze
4.9
50
3.81
931
MAR-
, 245
11416
4
GoA
SG -Graze
1
50
1 3.81
1901
OCT-MAR
50
Total 59.6 15350 lbs.
On Farm Records Available Nitrogen 8278 lbs.
Surplus or deficit -7072 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
W, P-300 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements, In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall,
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates,
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 2523 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 12613 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayfand at the rate of 300 Ibs/acre you will need 42
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 101
acres of land. Please be aware that these are only estmates of the PAN and the land needed, Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-300
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic,
Rate(in/hr)
Applic.
Amount
11416
1
WaB
CB -Graze
0.5
1'0
11416
1
WaB
SG -Graze
0.5
1.0
11416
2
Au
CB -Graze
0.5
1.0
11416
2
Au
SG -Graze
0.5
1.0
11416
3
WaB
CB -Graze
0.5
1.0
11416
3
WaB
SG -Graze
0.5
1.0
11416
4
GoA
CB -Graze
0.5
1.0
11416
4
GoA
SG -Graze
0.5
1.0
ISSICI
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions,
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operate
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-300
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce�-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: Pmjae_�A_4wLom,jCCC., Q Date: AJ-1 _jq-5-
Name of Manager (If different from owner)
Signature: Date:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address., P.O. Box 438
Clinton, NC 28329
Signature: A'A��. C&4(;'_ Date: 4-1 1 1 o5
U
i
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-300
Cumulative wastewater anolication
Field
Yearly gallons applied
2002
2003
2004
1A
225750
210000
168000
1B
210000
126000
168000
ic
157500
94500
1260001
1D
157500
63000
157500
1E
84000
68250
73500
1F
157500
157500
94500
1G
136500
183750;
63000
2A
115500
336000
231000,
2B
63000
399000
504000'
2C
220500
283500
31500
2D
147000
288750
220500
2E
157500�
252000,
126000
3A
210000
246750
189000
3B
94500
204750
91875
3C
168000
267750
152250
4A
422400
432000
460800
Total
1 2727150
36135001
2857425
Average annual volume applied
Total 1b PAN
year
Tgtal I PAN
year
1 3066025
Summary of waste analysis records
: i
Month
Lagoon 1
Year
PAN
1
02
3.2
4
02
3.0
10
02
3.0
2
1 03
2.71
5
03
2.7
9
03
1.6
4
04
3.0
7
04
23
10
04
24
AvebyL
��jg
Farm Ave I 2.71pounds per l000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 1.3 lb/1000 gal
Range of values to include in average =
1.4 to 3.9 lb/1000 gal
Revised summary of waste analysis records
Month
Lagoon I
Year
PAN
1
02
3.2
4
02
3.0
10
02
3.01
2
1 03
2.7
5
03
2.7
9
03
1.6
4
04
3.0
7
04
2.31
10
04
2.4
Ave by L
2.66
Farm Ave 1 2.7 1 pounds per 1000 gallons
3,066,026 gal x 2,70 lb PAN
year 1000 gal
8.278
A)
RMCUVIEUI
ki— ' I I
AUG, 13 2W
FAN7,MrN1j,r RM;MHAl 07r- 1-11' J
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins Director
Division ofWater Quality
Prestage Farms Inc
P-300
PO Box 438
Clinton, NC 28329
August 11, 2008
Subject: Sludge Compliance Requirement Change
Dear Pennittee:
In accordance with Condition Ill. 19 of State General Pen -nit AWG 100000, your facility is
required to maintain compliance regarding sludge accumulation in your animal waste treatment
lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet
of treatment depth between the designed stop pump and the average elevation of the top of the
sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently
modified.
As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is
now to be based on the sludge volume as a percentage of the total treatment volume. The revised
Standard states that sludge accumulation in the permanent treatment zone must be less than 50%
of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the
sludge at the pump intake location. If either of these conditions is not met then sludge must be
removed or managed in accordance with an approved Plan of Action for Lagoon Sludge
Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and
treatment volumes to determine compliance.
Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your
facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s)
may already be in compliance without any sludge removal. Using your lagoon design (or as -
built information) and current sludge survey measurements, complete the NEW sludge survey
worksheet. If you have any difficulty in locating or understanding your lagoon design
information, please contact your technical specialist or county Soil & Water office.
One
NonhCarolina
'A'aturallil
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Internet: www.ncwatgqualitv.or& Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919)715-6048
An Equal Opportunity/AffirmaNe Adon Empbyer— 50% Recydedl`10% Post Consumer Paper
Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your
lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the
information and notify you of our decision.
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
If you have any questions about the new sludge requirement, sludge survey worksheet, or any
related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-
3221.
Sincerely,
To, &-��
Keith Larick, Supervisor
Animal Feeding Operations Unit
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - AWS820416
0� Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
CO
Coleen H. Sullins, Director
Division of Water Quality
July 1, 2007
Prestage Farms Inc
P-300 JUN 2 7 22-., 7
PO Box 438
Clinton, NC 28329
Subject: Certificate of Coverage No. AWS820416
P-300
Animal Waste Management System
Sampson County
Dear Prestage Farms Inc:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG 100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-300, located in Sampson County, with an animal capacity of no greater than the
following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 786 Gilts: 3200
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007, You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition IH. 19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please Pa
careful attention to the record keeping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Intemet: www.ncwa "er Malityorg Location: 2728 Capital Boulevard
An Equal OpportunitylAffirmative Action Employer— 50% Recycled110% Post ConsumBr Paper
one
NpithCamlina
)"Itur,71111
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer Servi= (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
U�on abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111 (c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWGI00000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820416
F_fLo - A-105
Waste Utilization Plan
Producer: Prestage Farms, Inc. County:
Name of Farm: P-300
Location: P 0. Box 438 Fol — qv�
Clinton NC 28329
Phone: 910-592-5749
Type of Operation: Gilt, Breeding, Gestation, and Farrowing Farm
Number of AnimaL 786 sows
3200 gilts
Storage Structure.- Anaerobic Lagoon
Method of Application: Irrigation
Sampson
Amount of waste produced per year: 18288 ton/year
Amount of plant available IN (PAN) produced per year: 786 x 5.4 = 4244 lbs./year
3200 x 4.0 = 12800 tbs./year
total = 17044 lbs./year
Amount of plant available N (PAN) produced/year: on -Farm Records 8278 lbs./year
Tkirr.)
DEC 2 8 2003
DENR - FAWMLLE REGIONAL OFIRICE
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen, Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the vaJue of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy, Injecting the waste or disking will
conserve nutrients and reduce odor problems,
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility, In some cases you may want to have plant analysis made, which
P-300
Page 2
could allow additional waste to be applied. Provisions shall be made for the area ,eceiving
waste to be flexible so as to accommodate changing waste analysis content and the crop t)�pe-
Lime must be applied to maintain pH in the optimum range -or specific crop production. This
waste Utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
11416
1
WaB
CB -Graze
4.1
50
23,8
4879
MAR-SEP
205
11416
1
WaB
SG -Graze
1
50
23,8
1190
OCT-MAR
50
11416
2
Au
CB -Graze
4,11
50
21.0.
4305
MAR-SEP
205
11416
2
Au
SG -Graze
1
50
21.0
1050
OCT-MAR
50
11416
3
WaB
CB -Graze
4.1
50
11.0
2255
MAR-SEP
205
11416
3
WaB
SG -Graze
1
50
11.0
550
OCT-MAR
50
11416
4
GoA
CB -Graze
4.9
50
3.8
931
MAR-SEP
245
11416
Z-1
GoA
I SG-Graz_e_F_1
1 50
1 3.8,
1901
OCT-MAR_I___
50
Total 59.6 15350 lbs.
On Farm Records Available Nitrogen 8278 lbs�
Surplus or deficit -7072 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner,
P-300 Pa g e 3
The applicator is cautioned that P arid K o-iay be over applied while meeting the N requirernents. in the future,
regulaijons may require farmers in some parts of North Carolina to have a nutrient ninnagemer-it plan that
addresses all nutrients. This plan only aJdresses nitrogen,
In interplanted fields (i.e. smafl grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when t�ey reach a height of six to nine
inches, Cattle shouid be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely.intertere with the stand of bermudagrass, This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock, Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 3348 lbs, of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 16741 lbs, of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 134
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-300
:"age 4
ot the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen naed'r of
the .-;rop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrig-e,,:-on system is inst.i��ed to properly in-rigate the a,,--res shown in t2bles.
Failure to apply the �ecommended rates and amounts of r:;-ogen $hown �n the tables may make this plan
invalid.
The followino table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
11416
1
WaB
CB -Graze
0.5
1.0
11416
1
WaB
SG -Graze
0.5
1.0
11416
2
Au
CB -Graze
0.5
1.0
11416
2
Au
SG -Graze
0.5
to
11416
3
WaB
CB -Graze
0.5
1.0
11416
3
WaB
SG -Graze
0.5
1.0
11416
4
GoA
CB -Graze
0.5
1.0
F 11416
4
GoA
SG-Gra
1.0
P-300
P a 5
T! "s the may;mum application ' amount allowed for the Soil assuming the amount of nitrogen allowed for t!ie
crop is not over app�ied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amo,--! shown can be a.pplied under optimum soil conditions.
'Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average ot once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the evenL of the 25 year 24 hour
storm,
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
i�-age 6
\-VASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-300
Owner/Manager Agreement Prestage Farnis, Inc.
I (we) understand and will follow and implement 11�,e spe6fications and the operation and rna�!ntenanue proce-
dUres established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Ouality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local S61 and Water
Conservation District and will be available for review by NCDWQ upon request,
Name of Facility Owner: Prestage Farms, Inc.
Signature: PAETTA-66: FAR-AS.-
Na;,.-.e of Manager (if different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton. NIC 28329
Phone: 910-596-5749
Date� jL1100C.
Date:
Signature: .4. ju..— C_L-It� Date'. j 1,1 1 -Ll D L
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-300
Cumulative wastewater anolication
Field
Yearly gallons applied
2002
2003
2004
1A
225750
210000
168000
1B
210000
126000
168000
11C
1 57500
94500
126000
ID
157500
63000
157500
IIE
84000
68250
73500
1F
157500
157500
94500
1G
136500
183750
63000
2A
115500
336000
231000.
2B
63000
399000
504000
2C
220500
283500
31500
2D
1 147000
288750
220500
2E
157500
252obb
126000
3A
210000
246750
1890001
3B
94500
204750
91875!
3C
168000
267750
152250.
4A
422400
432000
4608001
Total
2727150
3613500
2857425
Average annual volume applied
Total I PAN
year
Total I PAN
year
1 3066025
Summary of waste analysis records
Month
Lagoonl
Year
PAN
1
02
3.2
4
02
3.0
10
02
3.0
2
03 1
2.7
5
03
2.7
9
03
1.6
4
04
3.0
7
04
2.3
10
04
1 2.4
[Alve by L
1
2.66
Farm Ave 1 2.7 1 pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation= 1.3 lb/1 000 gal
Range of values to include in average =
1.4 to 3.9 lb/1000 gal
Revised summary of waste analysis records
Month
Lagoon 1
Year
PAN
1
02
3.2
4
02
3.0
10
02
3.0
2
03
2.7
5
03
2.7
9
03
1.6
4
04
3.0�
7
04
2.3
10
04
2.4
Ave by L
2.66
Farm Ave L 2.7
jpounds per 1000 gallons
3,066,025 gal x 2.70 lb PAN
year 1000 gal
8,278
7
lF
!7K
41.
4
"'
''rfry,/Ift
•Fr
Ice
Ir
14
ttI
Michael F, Fasley, Governor
A
C)�
December 1, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
RECEIVED
Alan W. Klimek, P.E. Director
Division of Water Quality
Prestage Farms Inc DEC 06 3M
P-300
PO Box 438 OW -PAyETTF0LLEREQ0ML0FRCE
Clinton, NC 28329
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at http://h2o.enr,state.nc.us/aps/afou/downloads.htm or by writing or callin&
NCDEN_R — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure vour continued coverage under one of these two types of general permits, vou must submit an application for Vermi
coverage to the Division. Enclosed you will -find a 'Request for Certificate of Coverage Facility Currently Covered by an Exl2iring
NPDES General Permit.' The application form must be coml2leted and returned by January 2. 2007. Please note, you must include
two (2) copies of -your most recent Waste Utilization Plan with the anplication form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820416
Prestage Farms Inc
Aquifer Protection Section 1636 Mai I Service Center Raleigh, NC 27699-1636
Internet: wwwncwaterouality.org Location: 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opportunity/AffirmatNe Acbon Employer— 50% Recycled/10% Post Consumer Paper
Telephone:
Fax 1:
Fax 2�
Customer Service:
Nprthcarolina
one
(9 19)
(919) 715-0589
(919) 715-6048
(977) 623-6748
Q001
011�19/04 MON 15:32 PAX 910 592 D552 PRE -STAGE FARMS
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number -NLA�ka�q,16 County — Year 200_5
Facility Name (as shown on Certificate of Coverage or Permit) B�.- 30 0
Operator in Charge for fts Facility Certification :?Qo 6)?
Land application of animal waste as allowed by the above permit occi.rred during the past calendar year
/ YES - NO. If NO, skip Part I and Part 11 and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on hc.w the animal waste was handled.
Part I : facili!y Information:
1. Total numbei- of application Fields 0 or Pulls 1�please check the ippropriate box) in the Certified Animal
Waste Management Plan (CAWMP)-. _I 1� - Total U.;cable Acres approved in the CAWMP
2. Total number of Fields or Pulls i(please check the appropriate box) on which land application
occurred during the year: 141 Total Acres on which waste was applied 59 �
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht; year for all application sites:
Y,02 '7 /
4. Total pounds of Plant Available Nitrogen CPANI) allowed to be lan,i applied annually by the CAWMP and
the permit: 1:5 �3 :5 0
5. Estimated amount of total manure, litter and process wastewater scld or given to other persons arid taken
off site during the year '0 tons 0 or gallor.'s 2�(pl[ease check the appropriate box)
6. Aanual average number'of animals by type at thisfacility during th2 previous year:
.� 9 qS__ __
7. Largest and smallest nurnber of animals by type at this facility at any one time during the previous year:
Largest 9 73 5
Smallest 0
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8". Facilit�'s Integrator if applicable: EarEns
Part 11: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WFJTTEN
DESCRIPTION AS TOWHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COM-PLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRiNG THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the permi te sl S DNo
the past calendar year. E 71- MV—ED—'—'y1e
fL� j
AFACF 3-14-03 1 UtZ2��� OFRCE
OIA19/04 MON 15i33 FAX 910 592 9552 PRESTAGE FARMS
Q002
The facility was operated in such a way that there was no direct runoff of waste from
Vyes N, o
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past
dyes [I N
calendaryear.
4, There was no freeboard violation in any lagoons or storage ponds at tl-�s facility during
9�Yes 0 No
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the
9"Yes No
levels specified in this facility's CAWMP during the past calendar year.
6 All land application equipment was calibrated at least once during the past calendar year.
XYes No
7. 'Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
Yes No
was designed or reduce the I agoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification.
Z Yes No
9, Annual soils analysis were per -formed on each field receiving animal waste during the
01
Yes No
past calendar year.
10. Soil pH was maintained as specified in the pen-ait duTing the past calendar Year?
Yes No
11. All required monitoring and reporting was performed in accordance with the facility's
�dYes No
permit during the past calendar year.
12.'All operations and maintenance requirements in the permit were cornplied,%kith during
[?�Yes El No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all
YYes [IN,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were
Z'Yes 11 No
maintained during each appLication of animal waste during the past calendar year.
I certify under penalty of law that this document and all attachment5 were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the beg of
my knowledge and belief, true, accurate, and complete. I arn aware that there are significant penalfies for
submitting false information, including the possibility of fines and imprisonment for knoMng violations."
Permittee Name -and Title (type or'print)
Si tI e
Ig t
(if idhuetnt
AFACF 3-14-03
-atcw in L-narge
Permittee)
04
-Z b's A (,
Date
ZjV7 b (I
. Date
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number— ?.I
B, Lagoon Identification P- joo
C. Person(s) taking Measurements -7Q- rw S
D. Date of Measurements 9 - is C��
E. Methods/Devices Used for Measurement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
:Xpnr-!
r- Thickness 6f the sludge layer if making a direct measurement with "core sampler":
F, Lagoori Surface Area (using dimensions at inside top of bank): -'7 S (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G, Estimate number of sampling points:
a. Less than 1.33 acre: Use 9 points
b. If more than 1.33 acre, 5,i� acres x 6 with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
J.
Determine distance from Maximum Liquid Level to Minimum Liquid Level:
—0
(Determine from Plan or other lagoon records)
K.
Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item 1, assuming present liquid level is below Max. Liq. Level:
L,
Record from Audge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M.
Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points);
N.
Record from sludge survey data sheet the average thickness of the sludge layer:
0.
Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):
(Note: If Item 0 is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P.
Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed
by- Date:
-V
Print Name Signature
White - Office Yellow - Producer
tp-
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet
Completed by: Jre-?.,. Z,
., I-a"L - --- - Date:- 4�-f-c;--65
Print Name S ig 6/tu re
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top 0 sludge
M
Distance from liquid surface
to laqoon ottom (soil)
(C) - (B)
Thickness of sludge
la er
Ft. & inches
Feet (tenths)
Ft. & inches
Feet �tenths)
& inches
Feet (tenths)
1
_iFt-
2
3
4
3
5
6
7
8
9
10
.1.3
11
12
13
3.
14
15
q, 6
16
17
18
19
20
21
22
S,
23
5, 0
24
Average
*All Grid Points and -corresponding sludge layer tbickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
pz"p -?. 3
White - Office Yellow - Producer
Waste Utilization Plan
Producer: Prestage Farms, Inc.
Name of Farm: P-300
Location: P.O. Box 438
Clinton NC 28329
Phone: 910-592-5749
Type of Operation: Farrow -Wean
Number of Animal, 3003
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year.
Amount of plant available N (PAN) produced/year: on -Farm Records
County: Sampson
18301 ton/year
8278 lbs./year
S ca - 4 / 1�
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2, Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year, Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may went to have plant analysis made, which
RECEIVED I DENR I DWQ
Aquifet Proterfio-n Secfion
MAR 212009
i P-300
Page 2
could allow additional waste to be applied. Provisions shalt be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs, N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs, N
Per Ac.
11416
1
WaB
CB -Graze
4.1
50
23.8
4879
MARj$M&,r.
205
11416
1
WaB
SG -Graze
1
50
23.8
1190
OCT-MAR
50
11416
2
Au
CB -Graze
4.1
50
21.0
4305
MAR-*@%,
20
11416.
2
AU
SG -Graze
1
50 1
21.0
1050
OCT-MAR
50
11416
3
WaB
C13-Graze
4.1
50
11.0
2255
MAR-,W,%,r.
205
11416
3,
WaB
SG -Graze
1
50
11.0
550
OCT-MAR
50
11416
4
GOA
CB -Graze
4.9
50
3.81
9311
MAR-SWM.
24
11416
4
GoA
SG-Grait_L____l
50
___3.81
1901
OCT-MAR
1 50
Total 59.6 15350 lbs.
On Farm Records Available Nitrogen 8278 lbs.
Surplus or deficit -7072 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
I P-300
Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers i : n some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermuclagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting, Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions, Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste,
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements, Your production facility will produce approximately 2523 lbs. of plant available
nitrogen per year in the sludge.
if you remove sludge every 5 years you will have approximately 12613 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 30D lbs/acre you will need 42
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 101
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
. P-300
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(inthr)
Applic,
Amount
11416
1
WaB
CB -Graze
0.5
1.0
11416
1
WaB
SG -Graze
0.5
1.0
11416
2
Au
CB -Graze
0.5
1.0
11416
2
Au
SG -Graze
0.5
1.0
11416
3
WaB
CB -Graze
0.5
1.0
11416
3
WaB
SG -Graze
0.5
1.0
11416
4
GoA
CB -Graze
0.5
1.0
11416
4
GoA
SG -Graze
0.5
1'0
. P-300
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operate,
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
N
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-300
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm -The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: Date: !;Q
Name of Manager (If different from owner)
Signature: Date:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: Q-r' Date: 4-1 1 1 t�.�
U
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-300
Cumulative wastewater armlication
Field
Yearly gallons applied
2002
2003
2004
1A
225750
210000
168000
1B
210000
126000
168000
1C
157500
94500
1260001
1D
157500
63000
157500
1E
84000
68250
73500
IF
157500
157500
94500
1G
136500
183750
63000
2A
115500
336000
2310001
2B
63000
399000
504000
2C
220500
2a35 00
31500
2D
147000
288750
220500
2E
157500
252000
126000
3A
210000
246750
189000,
3B
94500
204750
918751
3C
168000
267750
152250
4A
422400
432000
460800
Total
2727150
3613500
28574251
Average annual volume applied
Iotal I PAN
year
Total I PAN
year
1 3066025
Summary of waste analysis records
Month
Lagoonl
Year
PAN
1
02
3.2
4
02
3.0
10
02
3.01
2
03
2.Y
5
03
2.7
9
03
1.6
4
04
3.0
7
04
2.3
10
04
2.4
Ave by L
2.66
Farm Ave 1 23 1 pounds per 1000 gallons
Standard deviation for waste analysis = 48 x ave PAN
Standard deviation = 1.3 lb/1000 gal
Range of values to include in average =
1.4 to 3.9 lb/1000 gal
Revised summary of waste analysis records
Month
Lagoonl
Year
PAN
1
02
12
4 1
02
3.0
10
02
3.0
2
03
2.7
5
03
2.7
9
03
11.6
4
04
3.01
7
04
2.3
10
04
2.4
�Ave by L
2.66
Farm Ave 1 2.7 1 pound s per 1000 gallons
3,066,025 gal x 2.70 lb PAN
year 1000 gal
8,278
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P. E., Director
Division of Water Quality
April 9, 2003
Prestage Farms
Px-300
PO Box 438
Clinton NC 28329
Subject: Certificate of Coverage No. NCA282416
Px-300
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
Dear Prestage Farms:
On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General
Permit for swine facilities.-- The -General Permit was issued to enable swine facilities in North Carolina to
obtain coverage under a single permit that addresses both State and Federal requirements.
In accordance with your application received on February 20, 2003, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal
waste collection, treatment, storage and land application system in accordance with NPDES General
Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number
AWS820416 to operate under State Non -Discharge Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the Px-300, located in Sampson County, with an animal capacity of no greater than
an annual average of 4800 Feeder to Finish, 1250 Farrow to Feeder swine and the application to land as
-specified-in. the _facility'.s..Certified..Animal Waste Management Plan (CAWMP). If this is a Farrow to
Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are
unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced
by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are
authorized and required to operate the system in conformity with- the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data and operational information must be established for this
facility. Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals.
PIease carefully read this COC and the enclosed General Permit. - Since this is a new. joint State and
Federal general permit it contains many new requirements in addition to most of the conditions contained
in the current State general permit. Enclosed for your convenience is a package containing the new and
revised forms used for record keeping and reporting. Please pay careful attention to the record kee in
and monitoring conditions in this permit The Devices to Automatically Stop Irrigation Events Form
must be returned to the Division of Water Quality no later than 120 days following receipt of the
Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned
to the Division of Water Qualityby no later than March Ist of each -year.
RMR
Non -Discharge Permitting Unit Internet http11h2o.enr.sta1e.nc.us/ndpu
1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048
Customer Service Center Telephone 1 SW 623-7748
An Equal Opportunity Action Employer 50% recycied/10% post -consumer paper
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall. be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Pen -nit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive.relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the''
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
-the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
'This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
'Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning
this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363.
Sincerely,
1Z.
for Alan W. Klimek, P.E.
Enclosures (General Pern-dt NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all ecs)
Sampson County Health Department
Fayetteville Regional Office, Water Quality Section
Sampson County Soil and Water Conservation District
Permit File NCA282416
Permit File AWS820416
NDPU Files
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-300
Cumulative wastewater annfication
Field
Year gallons applied
1999
2000
2001
1A
136500
220500
504000
1B
157500
252000
420000
1C
147000
231000
283500
1D
63000
225750
220500
1E
115500
212625
141750
IF
136500
131250
189000
IIG
225750
52500
357000
2A
330750
267750
57750
.213
420000
446250
115500
2C
157500
189000
189000
2D
194250
157500
210000.
2E
147000
126000
1575001
3A
210000
346500
178500
3B
320250
283500
73500
3C
183750
278250
210000
4A
537600
767200
384000
Total
3482850,
4187575
3691500
Average annual volume applied
Total lb PAN
year
TQtal lb PAN
year
1 37873081
Summary of waste analysis records
Month
Lagoon 1
Year
PAN
2
99
2.2
6
99
1.8
10
99
0.9
2
00
1.5.
6
1 00
1.51
10
00
1.4
2
01
2.4
5
01
3.0
7
01
1.2
Ave by L
1,77
Farm Avel 1.8 pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 0.9 lb/1 000 gal
Range of values to inctude in average =
0.9 to 2.6 lb/1 000 gal
Revised summary of waste analysis records
Month
Lagoon 1
Year
PAN
2
99
2.2
6
99
1.8
10
99
0.9
2
00
1.5.
6
J 00
1.51
10
00
1.41
2
01
2.4
7
01
1.2
Eve by L
1.62
Farm Ave 1 1 .6 pounds per 1000 gallons
3,787,308 gal x 1.60 lb PAN
year 1000 gal
6,060
F E B 2' 0 2 013
I
WASTE UTILIZATION PLAN
----------------------
Producer-----:Preztwye Forms, Inc. County:Sampson
Name I Farm-:P-300
Location-----:P.O. Boa 4?8
Clinton NC 28129
Phons t910-5e2-5771
Type Operation ------------- :FAR -FIN
Number of Animal ----------- : 6050
Storage Structure ---------- :Anaerobic Lagoon
Method of application ------ :Irrigation
Amount of waste produced per year --------------- : 17675 tona/year
Amount of plant available N (PAN) produced/year-: GOGO lba./year
On -Farm Records
The waste from your animal facility must be land applied at a
apeQified raLa to prevant pollution of surface water andYor
groundwater. The plant nutrients in the animal waste should be use
to reduce the -amount of commercial fertilizer required for the
crops in the fields where the waste in to be applied.
This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle.
Annual 8oil teats are strongly encouraged so that all plant
nutrienta can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste
E- 6'1� t h e
utilization plan in order to mauimize the fertilizer N-07ue &
wa8te and to enaure that it is applied in an env i ronmontoTly . ShIV
manner:
1. Always apply waste based an the needs of the cropi tolb,
and the nutrient content of the waste. Do not appay iolo�wty 2003
nitrogen than the crop can utilize. I i 1 1
2. Soil types are important as they have different infiltrati7o_6_'____
I . _ Qr_,; - paXAq?NG
rates, leaching potentials, cation exchange capacitidai Ind ------------
available water holding capacities.
3. Normally waste shall not be applied to land eroding at more
than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
atrips, are e8tabliahed.
4. Do not apply waste an saturated soils, when it is raining, or
when the surface is frozen. Either of these conditions may
in runoff to the aurface waters which is not allowed under DWO
regulations.
5. Wind conditions should also be considered to avoild drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production and
to reduce the potential for pollution, the waste should be
applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy.
Injecting the wasLe or disking will conserve nutrients and
reduce odor problems
This plan is based an the waste application method shown above. If
you choose to change methods in the future, you need to revi8e
this plan. Nutrient levels for diflerent application methods are
not the same.
The estimated acres needed to apply the animal waste is baaed oil
typical nutriant content for this type of facility. Acreage
requirements should be based on the waste analysis report frolti
your waste management facility. In some cases you may want to have
P-100
Page 2
plant analysis made, which could allow additional waste to be
applied. Provisions shall be made for the area receiving wazte to
be flexible aa as to accommodate changing waste analysis content
and the crop type. Lime must be applied to maintain pH in the
optimum range for apecific crop production.
This waste utilization plan, if carried out, meets the
requirements for compliance with 15A NCAC 2H .0217 adopted by the
Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract
Field
Sail
Crop
Yield
Lba. N
Acres
Lbs. N
Month to
No.
No.
Type
Code
/Acre
/Unit
Used
Apply
11416
1
WaB
8
4.1
50-00
23.8
4879
MAR-OCT
11416
1
WaR
X
N/A
50.00
* 23.8
1190
SEP-MAY
11416
2
Au
B
4.1
50.00
21.0
4305
MAR-OCT
11418
2
Au
K
N?A
50.00
* 21.0
1050
SEP-MAY
11416
A
WaB
B
4.1
50-00
11.0
2255
MAR-OCT
11416
3
WaB
X
N2A
50.00
* 11.0
550
SEP-MAY
11416
4
GOA
B
4.9
50-00
3.8
921
MAR-OCT
11416
4
GOA
K
NIA
50.00
* 3.8
190
SEP-MAY
-----
-----
Total
59.6
-----
15350
------
Available
Nitrogen
(includea commercial)
6060
Surplus Or
Deficit
-9290
Crop codes: Crop -unit
A=Barley-bu.
S=Bermudagrass(graze)-tons
C=Bermudagrasa(hay)-tona
D=Corntorain)-bu.
E=Corn(ailage)-tonz
F=Cotton-lb6. lint
G=Fescue(graze)-tona
H=Fescue(hay)-tona
I=Oata-bu.
J=Rye-bu.
K=Small grain(graze)-acre
L=Small grain(hay)-acre
M=Sarghum(grain)-cwt.
W=Wheat-bu.
Y=Fescus(pa8ture)-tona
Z=SBDC Soybeans DC-bu.
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
b
PZ200
Page 3
The applicator is cautioned that P and K may be over applied while
meeting the N requirements. In the future, regulations may require
farmers in some partz of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only
addresses nitrogen.
In interplanted field, (i.e. small grain, etc, interaeaded ill
bermudagrnsa), forage must he removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when they reach a
height of six to nine inches. Cattle should be removed when plants
are grazed to a height of four inches. In fields where small grain
etc, in to be removed for hay or silage, care should be exercised
not to to let small grain to reach maturity, especially late in
the season K.e. April or May). Shading may result if small grain
geta too high and this will definitely interfere with stand of
barmudayrasa. This lots of stand will result in reduced yields and
less nitrogen being utilized. Rather than cutting small grain for
hay or ailaye just before heading as is the normal situation, you
are encouraged to cut the small grain earlier. You may want to
conEider harvesting hay or silage two to three times during the
season, depending an time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September
or early October. Drilling is recommended over broadcasting.
Bermudagrass should be grazed or mowed to a height of about two
inches before drilling for beat results.
Caution must be exercised in grazing or haying summer annuals
under stressed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrate levels is
recommended.
Acree shown in the tables are considered to be the usable acres
excluding required buffers , filter strips along ditches, odd
areas unable to be irrigated, and perimeter areas not receiving
iull application rates due to equipment limitations. Actual total
acres in the Yield listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization
of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provision for periodic
land application of sludge at agronomic rates. The sludge will be
nutrient rich and will require precautionary measures to prevent
over application of nutrients or other elements. Your production
facility will produce approximately 2978 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years, you will have approximately
14389 lbs. of PAN to utilize. assuming you apply this PAN to
hybrid bermudagras8 hayland at the rate of 300 lbs. of nitrogen
per acre, you will need 50 acres of land. If you apply the
sludge to corn at the rate of 125 lbs. of nitrogen per acre, you
will need 119 acres of land. Please be aware that these are
only estimates of the PAN and land needed. Actual requirementa
could very by 25% depending an your aludge waste analysis, soil
types, realistic yields, and application methods.
Paget 4
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rr-sLe -should not exr-eed the intake raLe
cdf the &oil at the time of irrigation such that runoff or ponding
ciccura. Thi-, rate is limited by initial sail moi-sture content,
suil structure, soil teRture, water droplet size, and organic:
solids. The apspllcatJon amount. Lhould not -
exceed the available.
water holding capacity of the soil at the- time of irrigation nor
should the plc-:riL atvailablet nitrogen applied exceed the nitrogen
needs of the C.-r-op.
If surface ir-rigettion Is the method of land application -for this
plan, it is the re--pcinsibility of the producer and irrigati(DYI
designer to ensure that con irrign Lion system is insLalled to
properly irrigate the acres shQwn in tablc-L�. Failur-c- to apply the
recommended ratea and amounta of nitrogen shown in the table may
make this pl.:trL invalid.
The following table is provided as a guide for establishing
application rates -nnd amounts.
Tract
Field
Sai I
Crop
Applic
Applic
IRR-2
No.
No.
Type
Rate
Amount
PAN
(in/hr)
(in(s))
LBS/AC
11,116
1
WaB
D
0.6
1.0
205
11,416
1
WaB
K
0 . C-1
1.0
50
11416
2
Au
B
0.6
1.0
2�05
11416
2
Au
x
0.6
1.0
11416
3
WaB
2
(-).G
1.0
y 0
1141G-
3
WaB
K
0.G-
1.0
50
11416
4
Gc)A
P
0 . E)
1.0
2 45
114 1 CS
-1
GoA
M
0.5
1.0
50
This ia the irtaximum applicaLion amount allowed for the soil
as-auming the amount of nity-agen allc.;wed for the crop is not over
applied. In many aituations the application amount shown cannot be
applied becaus-c-- of the nitrogen lifftitziLion. The maximum
application artkount -,:�howrj can be applied under optimum -soil
conditions�.
P-300
Page 5
Your facility is designed for 180 days of temporary storage and
the temporary storage must be removed on the average of once every
6 monthL. In no instances should the volume of the waste be stored
in your structure be within the 25 year 24 hour storm storage or
one loot of freeboard except in the event of the 25 year 24 hour
storm.
It is the reaponLibiliLy of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct rates to the acres shown in the tables. Failure to
apply the recommended rates and amounts of nitrogen shown in the
tables may make this plan invalid.
Call your technical specialist after you receive the waste
analysis report for assistance in determining the amount of waete
per'acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
V
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-300
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operatioi and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we3 know that any expansion to the existing design capacity of
the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water Quality (NCDWO) before the new
animals are stocked. I (we) also understand that there must be no
dilcharge of animal waste from this system to the surface waters
of the state from a storm event less severe than the 25-year, 24-
hour storm. The approved plan will be filed on -site at the farm
office and at the office of the local Soil and Water Conservation
District and will be available for reviaw by NCDWQ upon request.
Name of Facality Owner: Prestage Farms, Inc.
(Please print)
Signature _q1L__" &U, Date: do
Name of ManvgerClf different from owner):
Signature:
Da t e *.
Name of Person Preparing Plan: G. Glenn Clifton
(Please print:)
Affiliation; Prestage Farms, Inc. Phone: 910-592-4776
Address: P 0 Box 438 Ext. 249
Clinton NC 28129
Signature: Date: SUN-
U
' Y r.ke I � f. � rt �, � I IJ�, /'l■ } � i r l I
• •� . J r � ,� 1 � .� � •.4' I } �� tipp yyrr ;I
• I ' � f . ''u, :, r5• ' to
' 1 4� i �,� y,l• � .',f Ft�A„ y xia�-'lit 'k �.�
• .. .' i f r• , hl �• e# c - it �'P,l,'�''• - s
x'.• � ''((mac
yTA �. �'f I ' �i I,. n ♦ 'k��
_' i I�e'iy:k. iiYYL1 M- : I• I � "1 'I `' � �' •
T �l'�+�.i y�F4 �'k � � rltyf � r I � !,'s � �}5 Ir •
5;� — q /'(0
NCDEN
North Carolina Department of Environment and Natu4 Resources
Michael F. Easley, Governor
March 18, 2002
Prestage Farms
P.O. Box 438
Clinton, NC 28329
att- Randy Barefoot
SUBJECT: NOME OF DEFICIENCY
LAGOON DIKES
Prestage Swine Facilities
Sampson County
Dear Mr. Barefoot:
William G. Ross Jr.. Secretary
Gregory J. Thorpe, Ph.D,
Acting Director
Division of Water Quality
On February 27, and February 28, 2002, staff fforn the Fayettevflle Regional Office of the
Division of Water Quality conducted inspections of the company swine facility in Sampson
County. It was observed that the lagoon dikes were in need of the establishment of a cover
grass on several facilities. In addition, rainor erosion of the lagoon dike was observed on the
back slope of one lagoons and the clay liner was observed to be eroding above the wastewater
line in a few of the lagoons.
The following is a list of the identified lagoon structures that require attention,
P-2, P-3,P-4,P-5,P-6,Px-8,P-11,P-12A-D,P-19A&B,P-20,P-22B,Px-300,
require the establishment of a cover grass on the lagoon dikes in accordance %ith the
NRCS guidefirips, primarily to prevent erosion.
2. P-3, P- I 2C, P- I 9A&B, exhibit substantial erosion of the clay liner above the existing
lagoon waste level and require an inspection of the remaining liner by a technical
specialist and any repair required to conform with the NRCS guidance prior to the
establishment of a cover grass.
2-215 GREEN STREET - SUITE 714 1 SYSTEL BUILDING / FAYETTEVILLE, NC 28301-5043
PliONE(910)486-1541 FAX (W) 486.0707 WW%%'.ENa.sTATr-. Nc
AN EQUAL OPPORTUNITY/ AFFIRMATIVE ACTION EMPLOYER - 500/. RECYCLEDij 0% POST CONSUMER PAPER
DENR TOLL FREE HOTLINE: 1-877-623-6748
Prestage Fan-ns
Page 2
March 18, 2002
P- I 9D was observed to have minor erosion of the backslope on the right rear corner that
requires repair prior to the establishment of a cover grass. -
If you have any questions concerning this matter, please call Bob Heath, at (910) 486-154 1.
Sincerely,
Robert F. Heath
Envirommental Specialist
cc- Operations Branch
Central Files
Glen Clifton - Prestage Farms
Wilson Spencer - Sampson Co. NRCS
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Prestage Farms
Px-300
PO Box 438
Clinton NC 28329
Dear Prestage Farms:
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
December 30, 1999 RECEIVED
J;11141� I ; 2000
FAYETTEVILLE
REG. Oi-FICE
Subject: Fertilizer Application Recordkeeping
Animal Waste Management System
Facility Number 82-416
Sampson County
This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN)
application on fields that are part of your Certified Animal Waste Management Plan.
In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you
must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen
from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers.
Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to
be kept on the appropriate recordkeeping forms (i.e. IRR 1, IRR2, DRY], DRY2, DRY3, SLUR 1, SLUR2,
SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ)
compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during
routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an
appropriate enforcement action.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the
DWQ staff at (919) 733-5083 ext. 571.
Sincerely,
Kerr T. Stevens, Director
Division of Water Quality
cc: Fayetteville Regional Office
Sampson County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
State of North Carolina
Dbpartment of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
September 18, 1998
A4
NCDENR
NORTH CAROL-INA DEPARTMENT OF
ENVIRONMENT AND NArURAL RESOURCES
John Prestage
Px-300
PO Box 438
Clinton NC 28329
SIR? 11998
Subject: Certificate of Coverage No. AWS820416
FAYETTEVILL0 Px-300
REG. OFFICE Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
Dear John Prestage:
In accordance with your application received on May 20, 1998, we are forwarding this
Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject
animal waste collection, treatment, storage and land application system in accordance with General
Permit AWGIOOOOO. This approval shall consist of the operation of this system including, but not
limited to, the management of animal waste from the Px-300 Farrn, located in Sampson County, with
an animal capacity of no greater than 1250 Farrow to Feeder and 4800 Feeder to Finish, and the
application to land as specified in the Certified Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC,
you are authorized and required to operate the system in conformity with the conditions and limitations
as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to
surface waters. An adequate system for collecting and maintaining the required monitoring data and
operational infori-nation must be established for this farm. Any increase in waste production greater than
the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to
actual increase in either wastewater flow or number of animals.
Please be advised that any violation of the terms and conditions specified in this COC, the General
Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS
143-215.6A through 143-215.6C including civil penalties, Criminal penalties, and injunctive relief
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non -discharge permit by contacting the engineer listed below for
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
Certificate of Coverage AWS820416
Px-300
Page 2
Jb -1 11
information on this process. Unless such a request is made within 30 days, this COC shall be final and
binding.
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water
Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this
COC or the General Permit, please contact Brian Mondschein at (919) 733-5083 ext. 364.
/ A. Preston Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Tajjjffte�vi1lFVegi&n--al-Uf Cic6," Water Quality Section
Sampson t—ouni�--Soil and Water Conservation District
Permit File
State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
Non -Discharge Permit Application Form
(THIS FORM MAYBE PHOTOCOPIED FOR USE ASAN ORIGINAL)
General Permit - Existing Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the Division. Please
review the information for completeness and make any corrections which are appropriate. If a
question has not been completed by the Division, please complete as best as possible. Do not leave
any question unanswered.
1. GENERAL INFORMATION:
1.1 FacilityName: Px-300
F= rm&
RECENtu
1.2 Print Land Owner's name: Prestage&arms 5- ER _2 1 1998
1.3 Mailingaddress: PO Box438 FAYETTEVEL—E—
City,State: Clinton NC Zip: 283289 RSG. G-FReE
Telephone Number (include area code): 592-5771
1.4 County where facility is located: Sampson
1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a
copy of a county road map with the location of the farrn identified): US 421 south approx. I I from Clinton, turn right on
SR 1004, go 3 miles to farm on right.
1.6 Print Farm Manager's name (if different from Land Owner):
1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Prestage PrestagegEarms
1.9 Date Facility Originally Began Operation: 01/01/88
1.9 Date(s) of Facility Expansion(s) (if applicable):
2. OPERATION INFORMATION:
2.1 Facility No.: ___ 82--- (county number); 416 (facility number).
2.2 Operation Description.- Swine operation
Fa—rrow to Feeder
Feeder to Finish
6050- Certified Design Capacity
istheabove information correct? [:]yus; F--Jno. If no; correct below using tic design capacity ofthe facility
The "No. of Animals" should be the maximum numre—rtor which the waste management structures were designed.
Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 0 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder sow)
0 Farrow to Finish sow)
Other Type of Livestock on the farm: No. of Animals:
FORM: AWO-G-E 1/26/98 Page 1 of 4
2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application
system): 59.60 ; Required Acreage (as listed in the AWMP): 59.60 —
2.4 Are subsurface drains present within 100' of any of the application fields? - (�or NO (please circle one)
2.5 Are subsurface drains present in the vicinity or under the lagoon(s)? YES cK'N—O— p
lease circle one)
2.6 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only)
(�O�or NO (please circle one)
What was the date that this facility's swine houses and lagoon were sited? I C)g -7
What was the date that this facility's land application areas were sited? 1997
3. REQUIRED ITEMS CHECKLIST
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
3.1 One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations;
3.2 Two copies of a general location map indicating the location of the animal waste facilities and
. field locations where animal waste is land applied;
3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility
does not have a CAWMP, it must be completed prior to submittal of a general permit
application for animal waste operations.
The CAWMP must include the following components:
3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available
Nitrogen (PAN) produced and utilized by the facility.
3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation,
injection, etc.)
3.3.3 A map of every field used for land application.
3.3.4 The soil series present on every land application field,
3.3.5 The crops grown on every land application field.
3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP.
3.3.7 The PAN applied to every land application field.
33.8 The waste application windows for every crop utilized in the VVIUP,
3.3.9 The required NRCS Standard specifications.
3.3. 10 A site schematic.
3.3,11 Emergency Action Plan.
3.3.12 Insect Control Checklist with chosen best management practices noted.
3.3.13 Odor Control Checklist with chosen best management practices noted.
3.3.14 Mortality Control'Check list with the selected method noted.
3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.)
If your CAWMP includes components not shown on this list, such as an irrigation design,
or site evaluation, please include the additional components with your submittal.
FORM: AWO-G-E 1/28/98 Page 2 of 4
Facility Number: 82 - 416
Facility Name: Px-300
TIFICATION:
(Land Owner's name listed in question 1.2), attest that
this application for (Facility name listed in question 1. 1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are n pleted quired supporting information and attachments are not include , this application
o , V" ;7�Fe
packair,e will b etu e in
rr� Date
Signature lu,
7-
5. MAN4(GER'S CERTIFICATION: (complete only if different from the Land Owner)
1,
(Manager's name listed in question 1.6), attest that this
application for (Facility name listed in question 1.1)
has been review—e=y me and is accurate and complete to the best of my knowledge. I understZd that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application
package will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
NON -DISCHARGE PERMITTING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FAX NUMBER. (919) 733-0719
FORM: AWO-G-E 1/28/98 Page 3 of 4
-USDA-SCS
Raleigh, N. C.
Rev. 2/82
ANIMAL WASTE MANAGEMENT SYSTEM
Engineering Design Work Sheet
Field Office 01 inton Design by H. Hobson- - - D a
Owner's Name Prestage Feeds Crossing Farm
Location Ap—oximatCly 10000 N Jct gf SR_IP_Q
Larntpd h1W gidn nf IJIRJ() 4 (attach watershed location sketch',
Population (est) within 1/4 mi. -4 -No. of inhabited houses within
1/4 mi. 1 Distance to nearest inhabited house other than
operator's +1500
Type of livestock Hop's Type of operation (check one)
Farrow to finish Farrow to feeder pig x Finish 3840 Other
Type of confinement facility (flush, pit, number of houses, dimension of
houses, etc.) El,,,b
Type of waste treatment: Anaerobic lagoon & holding pond _, Anaerobic
lagoon with holding volume holding pond pit or tank_-,
other
Method of handling waste when design capacity is reached (i.e., pump Irrigation,
honeywagon, etc.) Irrigation
Lagoon & Storage Design Data
Type, number, and sizes of livestock:-
4;&
'--I b
--125,0-- sows x --5-22__lbs � .65_2,5_00_--
boars x I hs =
Total No. for design
3840 pigs x 135 1 J)s 5189400 L--�jy-;
pigs x Ihs
or: Total lbs for design
joB cuss Y- 3W�,J—s
Date
PesignedBy- 440-12-2
-,Name.
Dasign Approval nNam
L.--
1.170.900 lbs.
1 -2-
VO
Design Capacity for Anaerobic Lagoon Treatment and Odor Control
Use cu. ft./lb. or cu. ft./animal
1. (lbs) or (animals) x (cu.ft./lb) or (cu.ft./animal)
J,A-70.gno cu. f C
2. Estimate size of lagoon:
cuofto
Design for Holding Pond
Design period 180
x
x
days. (Longest anticipated period before pumpout)
25-year storm 7 inches. Nojminl prc�-ipitation less evaporation
for design period __ 7 — inches.
Waste production = 0013� lbs/day/lb. live wt. Co. P+ .
3. Volume of waste = 1,170-900- — lbs, live wt. x .-nol 19 Lieg. /day/ lb. lv.wt-.
44 "'O&VOW
x 1�0 , days = 284,529 L�/ cu.ft:.
4. Volume of waste water =
x
days =
gaIZ6ay/animal x
7.5 gal/cu.ft.
Cu.ft.
animals
5. Normal precipitation less evaporation on lagoon surface for design period
7 in. x 2 ft- x 247 f t� 116-996 cu. ft*
12in/ft lengLh i. d L 11
6. Normal presipitation less evaporation on holding pond surface for design period
in. x [to x fr. f I--
12 in/ft length, widLh
*7. Storage required for 25-year storm on lagoon surface
---- 7 in. x 812 It. x 247 [to 116,996 cu. ft.
12 in/ft length width
8. Storage required for 25-year storm on holding pond surface
in. x ft. x [-to ft.
12 in/ft I engt h W i-d L h
This storm will be stored 11 above discharge pipe.
-3-
9. Total capacity nceded for holding pond (add 11' s 3, 4, 5, 6, 7, & B)
518,521
10. Total capacity needed for treatment lagoon a d d V S 1 9 whL' n t r e a bile n L
lagoon & holding pond arr� one
�421 cu. ft. Less 25 Years
Storage above pipe (116,996) � 1,572,425 cu. ft.
Planned CapaciL� fcLr Treal�ii�ent �acj(�Oo
ft. x 235 rt. 10
avg776—ngth a V g . w7a-El -I--
.1.0581,500 CU. ft. 58s574 cu. yds,
Planned Capacity for lloldin( Poild
f L x 17 t S
(Ivg ength I vq� dopth
17 t.
Design for Disposal Area
Annual nitrogen production in fy-CF�11
ay x !��2O7 �60 1 bs
lbs N/lb/dc
ASSLfme _15!/. N 'IcSs during miacrohic la,';oon t,,reciLiiientt, ;torage
Estimated N available for crop b s x. -2-5-X = 5 I_,-- -0 1 hs
Type of vegetation or cror, to bc, gro��:n al" ��jr disposal s�te x"W"WAOW" QoA6TAL &-qw)DA
�40uiL a mD 1_ toe h I A
Timing and rate of application NAX--=.--k ... i n cIV. -
al
Estimated acrps needed for efflw---n-t 129 ac. coastal bermuda
SOWS - N/YR = 1250 x 92 = 115,000 lbs
TOPS - N/YR = '3840 x 24 = 92,160 lbs
207,160
51 790 #
&A-L=- 11 = 129 Acres
400 #/Ac.
16-0
OPERATION AND MAINTENANCE PLAN
This lagoon is designed for waste treatment with minimum odor control. The
time required for the planned fluid level to be reached may vary due to soil
conditionsg flushing operations, and the amount of fresh water added to the
system*
Land application of waste water is recognized as an acceptable method of dis-
posal. Methods of application include honey wagons (sprayer or injection) and
irrigation (center pivot, gunso or travelers). Care needs to be taken when
applying waste to prevent damage to crops or runoff from the field.
The following items are to be carried out:
1. Begin pump -out of the lagoon when fluid level is 1 fooL below the
outlet pipes.
2. Stop pump -out before fluid depth is less than 3 feet deep (this
prevents the loss of favorable bacteria).
3. It is strongly recommended that the treatment lagoon be precharged
to k its capacity to prevent excessive odors during startup. Pre -
charging reduces the concentration of the initial waste entering
the lagoon thereby reducing odors#
4, Keep vegetation on the embankment and areas adjacent to the lagoon
mowed.
5. Repair any eroded areas and establish in vegetation*
6. Recommend that a suitable fence be constructed around the lagoon
for safety purposes.
7. The Clean Water Act of 1977 prohibits the discharge of pollurAnts
into waters of the United States. The Department of Natural
Resources and Community Development (DNRCD) - Wastewater Management
Section has the responsibility [or enforcing this law�
NOTE- An analysis of the waste water can be obcained at: conmlercial
laboratories or at a fee of $3 per sample at:
N.C. Department of Agriculture Plant Analysis Lab
Agronomic Division
Blue Ridge Road Center
Raleigh, N,G. 27611
Ph. (919) 733-2655
h� F- =300
eh
po 0
WORKSHEET FOR CALCULATING PAN AND TONS OF WASTE
FROM COMBINATION SWINE OPERATIONS
Dperation Code: G Combination Swine Farm
METHOD: I Irrigation
Type operation
NUMBER OF WEAN TO FEEDER PIGS:
NUMBER OF FEEDER TO FINISH HOGS:
NUMBER OF FARROW TO WEAN SOWS:
NUMBER OF FARROW TO FEEDER SOWS:
NUMBER OF FARROW TO FINISH SOWS:
TOTAL NUMBER ANIMALS:
TONS OF WASTE PRODUCED PER YEAR:
Number
Tons Waste
PAN
Animals
per Animal
per an.
.40
.48
4800
1.9
2.3
6.1
5.4
1250
7.3
6.5
19.9
26
6050
WEAN TO FEEDER:
0 tons
FEEDER
TO FINISH:
9120 tons
FARROW
TO WEAN:
0 tons
FARROW
TO FEEDER:
9125 tons
FARROW
TO FINISH:
0 tons
TOTAL WASTE:
18245 tons
PAN PRODUCED PER YEAR:
WEAN TO FEEDER:
0 lbs
FEEDER
TO FINISH:
11040 lbs
FARROW
TO WEAN:
0 lbs
FARROW
TO FEEDER:
8125 lbs
FARROW
TO FINISH:
0 lbs
TOTAL PAN;
19165
AVERAGE TONS OF WASTE PER ANIMAL PER YEAR: 3.01S70247934
AVERAGE PAN PRODUCED PER ANIMAL PER YEAR: 3.16776859504
SLUDGE PAN PRODUCED PER YEAR: BROADCAST
WEAN TO FEEDER: 0 lbs
FEEDER TO FINISH: 1776 lbs
FARROW TO WEAN: 0 lbs
FARROW TO FEEDER: 1375 lbs
FARROW TO FINISH: 0 lbs
TOTAL SLUDGE PAN: 3151 lbs
AVERAGE SLUDGE PAN PER ANIMAL PER YEAR: 0.520826446281
ANIMAL WASTE UTILIZATION PLAN
Producer: PRESTAGE FARMS INC.
Location: P.O. BOX 438
CLINTON NC 28329
Telephone: 592-S771
Type Operation: Existing Combination Swine Farm
Number of Animals: 6050.00 swine
(Design Capacity)
STORAGE STRUCTURE:
APPLICATION METHOD: Irrigation
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil
tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown.
several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply
more nitrogen than the crop can utilize,
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall be applied to land eroding at less than
5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4. Do not apply waste on saturated soils, when it is raining,
or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed
under DWQ regulations.
----------------------------------------------------------------------
Page: 1
a 0
ANIMAL WASTE UTILIZATION PLAN
----------------------------------------------------------------------
5. Wind conditions should also be considered to avoid drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production
and to reduce the potential for pollution, the waste should
be applied to a growing crop or applied not more than 30
days prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from your
waste management facility. In some cases you may want to have plant
analysis made, which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for specific
crop production.
This waste utilization plan, if carried out, meets the requirements
for compliance with 15k XCAC 2H .0217 adopted by the Environmental
Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
6050 swine x 3.01570247934 tons waste/swine/year = 18245 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
6050 swine x 3.16776859504 lbs PAN/swine/year = 19165 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan time and
have appropriate equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the
crop to be grown, soil type and surface application.
----------------------------------------------------------------------
Page- 2
ANIMAL WASTE UTILIZATION PLAN
----------------------------------------------------------------------
TABLE 1: ACRES OWNED BY PRODUCER
TRACT
FIELD
SOIL TYPE & CLASS- I
CROP
YIELD
LBS
COMM N
**
* LBS
DETERMINING PHASE :CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED
-----
or
-------
APPLY
RESID.
APPLIC
METH
N
TIME
11416
1__
�_qaB
ffH_
_47_7
1-35
-6-
T3 _.8
5593
I
MAR-OCT
I
SEP-MAY
11416 12 lAu BH 4.7 1235 10 121.0 1493
1I I MAR5-OCT
11416 1-2 1 SG 11 �90 10 121.0 11890
1I SEP-MAY
11416 13 lWaB BH 4.7 1235 10 �11.0 12585
1I I MAR-OCT
I
I
I
I I END I I I I I
SEP-MAY
MAR-OCT
SEP-MAY
TOTAL119560
Indicates that this field is being overseeded (i.e. interplanted) or
winter annuals follow summer annuals.
NOTE: The applicator is.cautioned that P and K may be over applied while
meeting the N requirements. In the future, regulations may require
farmers in some parts of North Carolina to have a nutrient management
plan that addresses all nutrients. This plan only addresses nitrogen.
----------------------------------------------------------------------
Page: 3
ANIMAL WASTE UTILIZATION PLAN
----------------------------------------------------------------------
TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land.
See required specification 2.)
TRACT
FIELD
SOIL TYPE & CLASS- --CROP
YIELD
LBS -
COMM N
**
* LBS
DETERMINING PHASE
CODE
AN N
PER
ACRES
AN N
PER AC
AC
USED
APPLY
RESID.
APPLIC
METH
N
TIME
END
TOTAL 10
Indicates that this field is being overseeded (i.e. interplanted) or w
annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded
in bermudagrass), forage must be removed through grazing,
hay and/or silage. Where grazing, plants should be grazed
when they reach a height of six to nine inches. Cattle
should be removed when plants are grazed to a height of four
inches. - In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let small
grain to reach maturity, especially late in the season (i.e.
April or May). Shading may result if small �rain gets too
high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
I
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results.
Acreage figures may exceed total acreage in fields due to overseeding.
Page: 4
4 4
ANIMAL WASTE UTILIZATION PLAN
----------------------------------------------------------------------
lbs AW N (animal waste nitrogen) equals total required nitrogen less
any commercial nitrogen (COMM N) supplied.
The following legend explains the crop codes used in tables 1 and 2 above:
CROP CODE
CROP
UNITS
PER UNIT
BH
SG
HYBRID BERMUDAGRASS-HAY
SMALL GRAIN OVERSEEDED
TONS
AC
50
90
TABLE 1
TABLE 2
TOTAL
TOTALS FROM TABLES 1 AND 2
ACRES
LBS AW N USED
59.6
19560
0
0
59.6
19560
BALANCE
-395
This number must be less than or equal to 0 in order to
fully utilize the animal waste N produced.
----------------------------------------------------------------------
Page: 5
P- 504)
ANIMAL WASTE UTILIZATION PLAN
----------------------------------------------------------------------
This number must be less than or equal to 0 in order to fully utilize
the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the usable
acres excluding required buffers, filter strips along ditches, odd areas
unable to be irrigated, and perimeter areas not receivinq full application
rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the
tables.
See attached map showing the fields to be used for the utilization of
animal waste.
PEW5/0-
APPLICATION OF WASTE BY IRRIGATION * r
The irrigation application rate should not exceed the intake r�t�eof,-the
soil at the time of irrigation such that runoff or ponding occurs. Uff�
rate is limited.by initial Soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop. .
If surface irrigation is the method of land application for this plan,
it is the responsibility of�the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables 1 and 2. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application
rates and amounts.
Tract
11416
11416
11419—
11416
11416
11416
Field
Soil Type
Crop
Application Rate
(in/hr)
Applic. Amount
(inches)
1
WaB
BH
BH
0.60
—7760
*0.96
-T—
Au
*0.96
—N—
WaB
BH
0.60
*0.96
GoA
BH
SG
0.50
C'
-2
so
----------------------- 7 ----------------------------------------------
Page: 6
- I -1Z -.� �.
ANIMAL WASTE UTILIZATION PLAN
----------------------------------------------------------------------
This number must be less than or equal to 0 in order to fully utilize
the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the usable
acres excluding required buffers, filter strips along ditches, odd areas
unable to be irrigated, and perimeter areas not receivin�[ full application
rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the
tables.
See attached map showing the fields to be used for the utilization of
animal waste.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at the time of irrigation such that runoff or ponding occurs. This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables I and 2. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application
rates and amounts.
Tract
Field
Soil Type
�Application
Crop
Rate
(in/hr)
Applic. Amount
(inches)
1141G
1143-6
11416
1
WaB
BH
0.60
--0-70
*0.96
—:F—
Au
BH
--0.90
*0.96
WaB
13H
*0.96
11416
T141-6
-fl-416
4
GoA
BH
0.50
*1.30
-1
SG
-2
SG
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Page: 6
WATER QUAITY SECTION
19 9 8
ANIMA-L 'WASTE UTILIZATION PLAN Ath-1
----------------------------------------------------------------------
Non-usclkiar,:) per
11416 -3 SG
11416 -4 SG
This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situationsi the application amount shown cannot
be applied because of the nitrogen limitation. The maximum
....-application,.amount shown ��an be,applied under optimum soi
conditions.
0
Your facility is designed for 180.00 days of temporary storage a --he
temporary storage must be removed on the average of once every 6.00 months,
In no instance should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except
in the event of the 25 year 24 hour storm.
it is the responsibility of the producer and waste applicator to ensure
that the spreader equipment is operated properly to apply the correct rates
to the acres shown in Tables 1 and 2. Failure to apply the recommended
rates and amounts of nitrogen shown in the tables may make this plan
invalid.
Call your technical specialist after you receive the waste analysis report
for assistance in determining the amount of waste per acre and the proper
application rate prior to applying the waste.
NARRATIVE OF OPERATION
Mn,�r- over5eeJ Crop Can ie gra ee-d 4m
IK-r-A 31 ��
Gf-q,?: I n ovi i'mck Is shotdd te removed Ly Mqr,�A
becemter / -i t , A f-k
-� 1 --1- �r_orv% r, I I �; e ids.
Excess over5,eeJ crop 56k1W Ae e_a4,, �,,_Ied ettid faken og 4e P;eld-
/V / 17/?7
4.0 Ael /, 7-
hy roed4f"015 Cve44L "Jc, N lb�-
----------------------------------------------------------------------
4w4* am Page- 7
71q jAf_"0Sf tVfi )efel 04"j -tA'o '?"5CI& 0� A/ W" eh"14"eS af
ik)LA we-lqr,
S
ANIMAL WASTE UTILIZATION PLAN
----------------------------------------------------------------------
11419 -73- SG
T141-6 -7-4- SG
This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations, the application amount shown cannot
be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil
conditions.
Your facility is designed for 180.00 days of temporary storage and the
temporary storage must be removed on the average of once every 6.00 months.
In no instance should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except
in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure
that the spreader eguipment is operated properly to apply the correct rates
to the acres shown in Tables 1 and 2. Failure to apply the recommended
rates and amounts of nitrogen shown in the tables may make this plan
invalid.
Call your technical specialist after you receive the waste analysis report
for assistance in determining the amount of waste per acre and the proper
application rate prior to applying the waste.
NARRATIVE OF OPERATION
/-it - 1A r-q
�Ifn4e( OVCr5eeJ Crop Car% �e gmeed �ro becem�er
/Kar&A 31 1�
— GmM5 ctm'WaI5 56dd be removed �y Mot,-cA -� 15& �r ,,, % r, / I �; e I J s.
Excess over:w� crop shom-IW & e-a4, �aled 4Ad faken og Ae �;ell
111171�7
----------------------------------------------------------------------
Page: 7
WASTE UTILIZATION PLAN
--------------------------------------------------------------------
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but less than 10 tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
Page: 8
--------------------------------------------------------------------
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
1G.. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 9
--------------------------------------------------------------------
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage ( umping volume) of
all waste treatment lagoons.. Pumping shall Ee managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina regulations.
Page: 10
--------------------------------------------------------------------
ANIMAL WASTE UTILIZATION PLAN
--------------------------------------------------------------------
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm:P-300
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will reg"re a new certification to be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked. I (we) also understand that there must be.no
discharge of animal waste from this system to surface waters of the
state from a storm event less severe than the 25-year, 24-hour
storm. The approved plan will be filed on -site at the farm office
and at the office of the local Soil and Water Conservation District
and will be available for review by NCDWQ upon request.
Name of Facility Owner: PRESTAGE FARMS INC.
(Please print) //J/ /
Signature: 60L�, ix A Date: 16
1 / 044
Name of Manager(If different fr6m owner)
Signature:
Date:
Name of Person Preparing Plan: (Please print)Randall N. Barefoot
Affiliation:Prestage Farms Inc. Phone No.
Address (Agency): P.O. Box 438
Clinton NC 28329
Signature: Date:
Page: 11
PRESTAGE FARMS INC
PX-300
SAMPSON COUNTY
The existing lagoon was constructed in 1988 and was found
to be constructed 100 feet in length short of plans. Two
finishing houses were added in 1993 to increase the
operation from a 1250 farrow —feeder and finishing 3840
animals to a 1250 farrow —feeder and finishing 4800
animals. This will be accomplished by increasing the
existing lagoon width by 66 feet. The existing dike on the
west side will be lowered 5 feet to elevation 37.0 with a
15 foot top. Three breaches 50 feet long are to be cut to
bottom of lagoon at elevation 30.0. One on each end and at
least one near the center.
Lagoon Volume Computations
Existing Dimensions
7121 x 2541 x 121 deep w/3:1 s.s. 1.3 freeboard
New Dimensions
7001 x 3401 x 121 deep w/3:1 s.s. 1.3 freeboard
Volume Available = 2,123,302 cu.ft.
Volume of Existing Dike to Remain in Lagoon
Total slope x Fill Height + 2(Top Width)
x Fill Height =
a
Total Slope = 5.5
Fill Height = 7 Feet
Top Width = 15 Feet
5. 5 x 7 + 30
34 x 7 = 240 sq.ft.
2
Distance of dike from North end to the South end is 649
feet.
649 feet x 240 sq. ft. = 155, 760 cu. ft.
Volume Available = 2,123,302 cu.ft.
Existing Dike to Remain in Lagoon = — 155,760 cu.ft.
Total Design Volume Available = 1,967,542 cu.ft.
Total Required Volume 1,895,758 cu.ft.
. . -
oerator:PRESTAGE FARMS INCCounty: SAMPSON
PX-300
istance to nearest residence (other than owner):
. AVERAGE LIVE WEIGHT
(ALW)
0 sows (farrow to
finish)
x
1417
lbs.
1250 sows (farrow to
feeder)
x
522
lbs.
4800 head (finishing
only)
x
135
lbs.
0 sows (farrow to
wean)
x
433
lbs,
0 head (wean to feeder)
x
30
lbs.
Describe other :
Date: 6/25/93
1500.0 feet
= 0 lbs
= 652500 lbs
= 648000 lbs
= 0 lbs
= 0 lbs
: 0
Total Average Live Weight = 1300500 lb�
. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 1300500 lbs. ALW x Treatment Volume(CF)/lb. ALW
Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW
Volume = 1300500 cubic feet
. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0.0 cubic feet
. TOTAL DESIGNED VOLUME
SLUDGE ACCUMULATION NOT COMPUTED
AT OWNERS REQUEST. REMOVE SLUDGE
AS NEEDED.
Inside top length ffeetl ---------------------
Inside top width (feet) ----------------------
Top of dike elevation (feet) -----------------
Bottom of lagoon elevation (feet) ------------
Freeboard (feet) -----------------------------
Side slopes (inside lagoon) ------------------
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH
3.0 3.0 3.0 3.0 692.2
AREA OF TOP
LENGTH * WIDTH =
692.2 332.2
AREA OF BOTTOM
LENGTH * WIDTH =
628.0 268.0
700.0
340.0
42.0
30.0
1.3
3.0 : 1
WIDTH DEPTH
332.2 10.7
229949 (AREA OF TOP)
168304 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH WIDTH * 4
660.1 300.1 792384 (AREA OF MIDSECTION * 4)
CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
229948.8 792384.0 168304.0 1.8
Total Designed Volume Available = 2123302 CUFT.
. TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
7O0.0 340.0 238000.0 square feet
Buildings (roof and lot water)
0.0 square feet Describe this area.
TOTAL DA 238000.0 square feet
Design temporary storage period to be 180 days..
A. Volume of waste produced
Feces & urine production in gal./day per 135 1b. ALW 1.37
Volume = 1300500 lbs. ALW/135 Ibs. ALW * 1.37 gal/day 180 days
Volume = 2375580 gals. or 317590.9 cubic feet
B. Volume �f wash w�ter
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush 5ystems that recirculate
the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day * 180 days storage/7.48 gallons
per CF
Volume = 0.0 cubic feet
C. VoIume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall = 7.0 inches
Volume = 7.0 in * DAL / 12 inches per foot
Volume = 13BB33.3 cubic feet
1) . VOILAME-? of 2,5 year - 24 hour i-:*tor-m
V01Lkme = 7.0 inches / 1.2 inches per fc,.?ot * DA
VOILLme = 138833.3 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A.
7,17591 cubic
feet
FiB.
() C:UbiC
feet
5C.
138e33 CLAbic
feet
5D.
C-Ubic
feet
TOTAL 595258 CUbic feet
. SUMMARY
Temporary storage
1EX) days
Rainfall in excess of
7. () in che�F,
',::.5 year 21. hour
7. 0 incheq-
F r e e b o a r = = - =: =: = = = = = =, == =n:= =:=: =:= =-, =Z --.: = z:: = =n = = = = =,n -_-- = = ).
1 . f C-2 e t
c) pei�i=
Iniiside, top
7 C- f e e t
Inside top
4 f e (:- t
Top of ljik.e, el(-,:�w
42. Q feet
Bottom of lagoon
feet
12 330z--
Total required
10 9 5.7 5 8 C: LA -ft.
Actual de��,ifon
2 12 3 .2 r: u . f t
Su��isonal high watertable elenvitinn (F3HW*1'):--=='..:-
35.5 feet
S [JUMping
3
37.9 1: e e I -
Must be or to the SHWT
5 f e �--, t
Must be or to min. req. treatment el.='-,
6. (,) feet
Required minimum treatment vo1ume===:========'.-
17,00500 CU. ft.,
V01UMe at Stop PUMping elevation===="========>
1507276 cu. ft.
Start pumping
4().C.) 'feet
Must be at bottom of freeboard & '25 yr. rainfall
ActL-tal volume less 25 yr.- 24 hr. rainfa1.l=='::-
J.98A.469 C U . ft.
Volume at start PUMping
1967- 040 cu. f t.
Reqt-Lirc--d volume to �:-]F?
1.56A.24 t
Act�..kal volIj(pe r) 1,1
. r, :ni--ied to be
46056z]. Cu. ft�
Min,, thickness of soil ].in(.-z?i- wh(-,-�n
1 . 8. f r- e t
DESIGNED BY- A ft�, APPROVED DY:
CA
ov 0-
IN
PAIL4+4-(�, *Jro. ke-
DOTE. &IL5193 DATE:
cau t
I V-.r%
S
NOTE. SEE ATTACHED WASTE UTILIZATION FLAN
4-
U
00
COMMI--NTO.
t�k� S " 3 �& V, U.J ev�Jb�]*A ck C, n A0ea �nrk xQ4 -Z. A,�, 4.
r "SX1.16t aler
SHEET 1 OF 2
OPERATION AND MAINTENANCE PLAN
-------------------------------
This lagoon is designed for waste treatment (permanent storage) and
180 days of temporary storage. The time requireo for the planned
fluid level (permanent and temporary storage) to be reached may vary
due to site conditions, weather, flushing operations, and the amount -
of fresh water added to the system.
The designed temporary storage consists of 180 days storage for;
(1) waste from animals and (2) excess rainfall after evaporation. Also
included is storage for the 25 year - 24 hour storm for the location.
The volume of waste generated from a given number of animals will be
fairly constant throughout the year and from year to year, but excess
rainfall will vary from year to year. The 25 year rainfall will not
be a factor to consider in an annual pumping cycle, but this storage
volume must always be available.
A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) from
building(s). If the outlet pipe is not installed at the elevation to
begin pumping, a permanent marker must be installed at this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain lagoon treatment depth.
Pumping can be started or stopped at any time between these two
oIevaLions for operating convenience as site conditions permit, such as
weather` soils, crop, and equipment in order to aoply waste without
runoff or leaching..
Land applicat/on of waste water is reccgnize� as an accept*dle
method of disposal. Methods of application include swid set,
center pivot, guns, and traveling gun irrigation' Care should be
Laken when applying waste to prevent damage to crops.
The fo110010g Uems are to be carried out,:
1. It is strongly ,recommended that the treatment lagoon be pre -
charged to 1/2 its capacity to prevent excessive odors during
start-up. Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent at all times. When precharging is complete,
flush buildings with recycled lagoon liquid. Fresh water should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall We followed. 7h0s
plan recommends sampling and testing of waste (see attachment)
before land application.
3. Begin Lsmporary storage pump -out of the lagoon when fluid level
reaches the elevation 40.0 as marked by permanent marker. Stop pump -
out when the fluid level reaches e]evation 37'9 . This temporary
storage, less 25 yr- 24 hr storM, contains 44*414i cubic feet or
3445uk 9
. ~ .
SHEET 2 OF 2
4. The recommended mZ�,ximum amount to apply per irrigation is
one (1) inch and the recoFri Fri enC11ed maximum a�IDlication raLe is 0.3
inch per hour. Refer to iliration plan for fur�her details.
5.. Keep vegetation on he embankment and areas aojacent to the
Iagoon mowt-md annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
6. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
";/. All surface runoff is to be diverted from the lagoon to stab1e
outlets.
19. Keep a minimum of 25 feet of grass vegetated buffer around
waste utilization fields adjacent to perenntreams. Waste wil]
not be appIied in open ditches. Do not pumA within 200 feet of a
reside�ce or. within 100 feet of a well. Waste shall a�,,)plied in a
manner not to reach other property and public right-of-ways.
9. The Clean Water Act of 1977 prohibits the discharge o�
pollutants into waters ,�f the United States. The Department of
Environment, Health, end Natural Resources, Division of Environ-
menta1 Management, has the respomsibility for enforcing this law,
. 0 0 .
P-7"
SAMPSON COUNTY
EMERGENCY ACTION PLAN
DIVISION OF WATER QUALITY (DWO) 910-486-154:1
EMERGENCY MANAGEMENT SERVICES (EMS) 910-592-6cJ96
SOIL & WATER CONSERVATION DISTRICT (SWCD) 910-592-7963
NATURAL RESOURCES CONSERVATION SERVICE �NRCS)
COOPERATIVE EXTENSION SERVICE (CES)
This plan will be implemented in the event that wastes from your
operation are leaking, overflowing, or, running off the site. You StIDUiLl
NOT wait until wastes reach surface waters or leave your property to
consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an
accessible location for all employees at the facility. "rhe following
are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may
or may not be possible. Suggested responses to problems are
listed below:
A. Lagoon overflow —possible solutions are:
a. Add soil to berm to increase elevation of dam, any
permanent alteration of the dam should be approvod by a
qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon —hold waste in the
house if possible.
d. Call a Pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from waste application field —action include:
a. Immediately stop waste application.
b. Create a temporary diversion or berm to contain the
wa s t e.
C . Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reason(s) that caused the
runof f.
e. Evaluate the application rates for the fields where
runoff occurred.
C. Leakage from the waste pipes and sprinklers —act ion inClUde:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
e. Repair all leaks prior to restarting pumps.
D. Leakage from flush system, houses, solids separators —act ions
include:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Make sure no siphon effect has been created.
d. Stop all flows in the house, flush systems, or solio
separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage
ais opposed to flowing leaks—po55ible action:
a. Dig a small sump or ditch to catch all seepage, put in a
Submersible pump, and PUMp back into lagoon.
b. If holes are czaltsed by burrowing animal-->, trap or remove
animals and fill holes and compact with a clay type 5oil.
c. Have a professional evaluate the condition of the side
walls and the lagoon bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any Surface waters?
b. Approximately how Much was released and for what
duration?
c. Any damage noted, Such as employee injury, fish kills., or,
property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to rpach surface
waters"'
f. Could Ex future rain event cal.t5e the spill to reach
surface waters?
g. Are potable water wells in danger (either on or off of
the property)?
h. How Much reached Surface waters?
3. Contact appropriate agencies.
a. During normal business hours, call your DWO (Division of
Water Quality) regional office, at 910-486-1541, after
hOUrs, emergency number-1-800-858-0368. Your phone call
shOUld include: YOUR NAME, FACILITY, TELEPHONE NUMBER,
THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE
EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR
DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND
CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE k".AEEN Ur4ijEN
TAKEN, AND THE S-ERIOUSNESS OF THE SITU�-TTIDN.
b. If spill leaves property or enters surface wators, cail
local (EMS) Emergency Management Services at
910-592-8996.
c. Instrt.tct EMS to contact local Health Department.
d. Contact local Soil and Water Conservation District
(SWCD), Natural Resources Conservation Service
(NRCS) office at 910-592-7963 and Cooperative Extension
Service (CES) at 910-592-7161 for advice/technical.
assistance.
4. If none of the above works call 911 or the sheriffs Department
and explain your problem to them and ask that person to contact
the proper agencie5 for you.
I Of .
5. Contact the contractor of YOIAr choice to begin repair of the
problem to minimize off —site damage.
a. Contractors Name: AeLs- ?gas.
b. Contractors Address:
c. Contractors Phonet .19-10- S9_Z_ SID$
6. Contact the technical specialist who certified the lagoon (NRCS,
Consulting Engineer, etc. )
a. Name- 0
qt[Msj O-LIFTod
b. Phone: S91, 5-71 1
7. Implement procedUre5 as advised by DWO and technical assistance
agencies to rectify the damage, repair the system, and rea5ses5
the waste management plan to keep problems with release of wastes
from happening again.
8. If you are a contract swine grower associated with at swine
company integrator, contact the company representative i.-At
1.-910-592-5771
Farmstead.
Afilmil body surfaces
MOT surfaces
Swine'Farm Waste 'Management Odi3r Control Chedklist
0 Dirty manure-coverect an
a Wet in
ET... Vegetative -or wooded btiffers;
0'_'Recommende ' d bestmanagem6rit practices;
O'Good judgment and'Common sense
floors,
Gr. Slotted floors;
C? Waterers located.overslotted.floors;
0 Fieders at hijh'end orsolid floors;
a c �nanure buildup from floors,
Up-slerfloor ventilation fbr drying
collection pits - # Urine; . R" Frequent marittre'removal by flush, pit recharge,
Partial microbial decomposition or scrape;
C3 Underfloor ventilation
Ventilation exhaust fans Volatile gases; Ef FO ma intcnance;
Dust cient air movement'.
Indoor surfous
Dust
0'
Wathdown between groups'of animals;
0
,Feed -additives;
e covers;
r'
Gr
Feed de livery downspoui extendem to reeder
covets
Fru—sh tanks
Agitation of recycled lagoon
El
Flush lank covers*
liquid while tanks are rifling
0
Extend rill lines to near bottom of tanks with
anti�slphon vents
Flush alleys'.
Agilatioa during wastewater
11
Underfloor flush wid! un derfloor vca I Hation
conveyance
Pit Mcharge points
Agitation of recyc ' ledlagoon
(I
Extend recharge lines to-n6ar bottom of pits
liquid while pits are rifling
with anti -siphon vents
Lift stations
Agitation' during sump tank
El
Sump tank covers
filling and driiwJ.GVM
'Outside drain collection
Agitation during wastewater
(3
Box covers
o�juncdon.bokes
convernce
AMOC - November H. 19 96, Page 3
Sour'ce -Cause. BM[Ps to Minimbe Oddr Site specific Practices
En.d*of drainpipes at
Agitation during wastewater
0 Extend discharge point of pipes underneath
.lagoon
conveyance
lagoon liquid lovel
Lqgoon surfaces
volfltil� gas �rnlsslon-s-;
Pr—prope ul agoon liquid capacity,
Biological mixing;'
' '
-sr"Correc't lagoon startup procedures;
Agitation
:, phinimum. suiface area-to-Mume ratio;
Minimum agitition wheA.pqmOfng;
El Mechanical aeration;
0 Nove biological additiVes
n
Irrigation sprinkler
a
High pressure agitation;
01-1 gate on dry days.with-little or no wind;
nozzles
0
Wind drift
m recommended operallng pressure;:
;Zutnp lunmtake near lagoon liold surrace;
0 Pump from second -stage lagoon
.Storage IiR or basin,
Partial microbial decomoositlon;
13 Bottom or midlevel loading
surface
Mixing while filling;
0 Tank-C'ovCrs-.
Agitation when emptying
El. Basin surface mats of solids;
CI Ptoven biological additives or -oxidants'
Schfing'basifi surface
0
Partial microbial decomposition;
CI :&tend drainpipe outlets underneath liquid
a
Mixing while rilling:
level;
T
0
Agitation when emptying
El Rimbvc settled solids regularly
Manure, slurry or sludge
Agitation when spreading,
(3 Soil injection of slurry/sludges;
spreader outlets
Volatile gas emissions
residual manfire-rrorn sprea4er after use,
Cl Proven blol ogical addill V.es �oi oxidants
Uncovered man�re,
Volatile gas emissions while
13 Soil Injection of slurry/sludges
slurry or sludge on field
drying
C] Soil I ncbrporailon within 49 hrs.;
suiflices
0 - Spread In thin uniform layers fbr rapid drying;
ir
0 Proven biological additives br oxidants
Dead animals
Carcass decomposition'
011roper disposiaon of carcassci
Dead animal disposal Carcass dccom P
position LE C I fete covering or carcasses In burial pits;
pitil-,
pro,
Proper location/cofisfructibn of.dispo;al pits
Incinerators Incomplete combustion 13 Sccundary stack burners
AMOC. - November 11, 1996, Page 4
Cause BMPj to Minimim0dor
Source Site Specific Practices
Standizig water around Improper drainage; Or- Grade and landscape such that water drains
facilftles Microbial decomposition o . f away from faciliti.es
organic matter
Manure tracked onto Poorly maintained access roads Z' Farm access road maintenance
public -roads from farm
access.
Additional Information Available From:
Swine Manure Management; 0200 RulefBMP Packet NCSU, County Extension Center
Swine -Production Farm Potential Odor Sources and Remedies EBAE Fact Sheet. NCSU-BAE
Swine Production Facility Ma:nure Management: Pit Recharge -Lagoon Treatment EBAE,128-88. NCSU-BAE
Swine Production Facility Manure Managcment:..Underfloor Flush - Lagoon Treatment; -EBAE 129-88 NCSU-BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage ;. EBAE 103-83 NCSU-BAE
Calibration of Manure and Wastewater Application Equipment EBAE -Fact Sheet. NCSU-BAE
Controlling Odors from Swine Building.s ; PIH-33 NCSU - Swine Extension
Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc
Options for Managing Odor; a report.irom the Swino Odor TaskL Force NCSU Agri Communications
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO 107. 1995 Conrcrence Proceedings Florida Cooperative Exicrision
AMOC - November'Ll', 1996, "Page 5
Insect Control Checklist for Animal Operations
Source Cause 11 '11's to Control 111seds Site Specifl—C Pra d ic—cs
Liquid Sys(crus
Husli Oullcis Accuintililion of solids Rr—Flush system is dcsigncd and opcia led
sufficically to remove accumulated solids From
.0--tIers as designed.
ce'lliove bridging of accumulatcd solids at
�Llschargc
Lagoons and Nis clusted Solids IfT— Mainwiti lagoons, sculing basitisand lAs where
pest brec(ling is apparcril to Ininimize the
crusting ofsolids to a depth orno more than 6 -
8 inclics over more than 30% or sut race.
Excessive vegetative a Dccayinl., vegetalimi El— Maintain vcgcl.,(ivc control alung baijks or
lagoons and other impumidjuenis to prevent
acC11111111-
ation ufdcciyiiig vegelalive mal(cr
along wiler's edge on impoundment's perinicler.
Dry SySICIIIS
Fecd Spillage 0 Design, operate wid maintain feed systems (e.g.,
bunkcrs and Irutighs) to minimize the
acculnulaticill ordcCaying Ivistage.
0 Clem up spi 11age on a rotiline basis (e.g., 7 - 10
day interval duriiig summer; 15-30 day interval
durina %vinter).
Fccd Sloi age a Accumula(ions of feed residues
AMIC - Navcniber 11, 1996, Page I
Cl Reducc moi5luic acctlillolAuil within and
aromid immedialc perimeter of recd storage
arcas by insuring drainage away rrom site
and/or providingadeclimic containment (e.g.,
covercd bin For brewer's grain and similar high
nioisluce grain products).
13 hispeci forasid reinove or break up accumulated
solids in filter strips around feed storage as
ncccled,
.% .8 . !, 0
Mortality Management Methods
(check which method(s) are being implemented)
Burial three feet beneath the surface of the ground within 24 hou'rs; after
knowledge of the death. The burial must be at least 300 feet from any flowing
stream or public body of water.
Rendering at a rendering plant licensed under G.S. 106- 168.7
Complete incineration
In the case of dead poultry only, placing in a disposal pit of a size and design
approved by the Department of Agriculture
Any method which in the professional opinion of the State Veterinarian would
make possible the salvage of part of a -dead animal's 'Value without endangering
human or animal health. (Written approval of the State. Veterinarian must be
attached)
December 18, 1996
ll
NAN( 'N
r
17.
-er
tC,
Lr'N-0
R,4;
tit -
Ai
0.
v
it
�_ � ��• � + �� . ,r� �l`' . fir+ 1 y •. `. . ,•
-`•.riY r,- I A' r.' (a _ .YI � r -tic
� r•'a,c���dTti , �,
. •� '��� � 1�l Tar '
r 81
V.
1
'A"... j yI.IL►If ..1 n l 1 •�Q'. '''.�CiY 'I. rf �.Y. '1'i'.. ..