HomeMy WebLinkAbout820411_CORRESPONDENCE_20171231NUH I H LAHULINA
Department of Environmental Qual
—_ 7.
Waste Utilization Plan
Producer: Prestage Farms, Inc. County: Sampson
Name of Farm: P-6
Location: P. O. Box 438
Clinton NC 28329
Phone: 910-592-5771
Type of Operation: Farrow -Wean
Number of Animal: 2000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 12188 ton/year
Amount of plant available N (PAN) produced/year: '10800 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. -Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
80--Yll
allowed under DWQ regulations.
S. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. in some cases you may want to have plant analysis made, which
RECEIVED / DENP / DWQ
Aquifer Protemi� c;trtion
MAR 121 7 2009
\ A�
P-6
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
9188
6A
CaB
CB -Hay
3.9
50
47
9165
MAR-OCT
195
9188
6A
CaB
SG -Hay
1
50
47
2350
OCT--MAR
50
Total 47 11515 lbs.
Available Nitrogen 10800 lbs.
Surplus or deficit -715 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-6 ' Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 8400 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibs/acre you will need 28
acres of land. if you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 67
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
�1
P-6
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic. i
Rate(in/hr)
Applic.
Amount
9188
6A
CaB
CB -Hay
0.6
1.0
9188
6A
CaB
SG -Hay
0.6
1.0
P-6 '
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and. the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appiing the waste.
NARRATIVE OF OPERATION
P-6
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. if the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-6
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
is. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion_
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element_ Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-6
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to.be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the -surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: At"TAIg rAO.PAs 1',.nc. 6 4, mL-4. — f•�.
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, N�{C28329
Signature: �• d1,. _{-�.,
Date: Z+G p
Date:
Date:
Michael F. Easley, Governor
O�OF W ATERQG
July 1, 2007
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
Prestage Farms Inc
P-6 in 2 7 207
PO Box 438
Clinton NC 28329
Subject: Certificate of Coverage No. AWS820411 1
P-6
Animal Waste Management System
Sampson County
Dear Prestage Farms Inc:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-6, located in Sampson County, with an animal capacity of no greater than the
following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 2000 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition III.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keeping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwateroualitv.ore Location: 2728 Capital Boulevard
An Equal OpportunitylAffirmaWe Action Employer— 50% Recyded110% Post Consumer Paper
?, Carolina
Naturally
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 71 "588
Fax 2: (919) 715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon ,abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .011 l (c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be fmal and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820411
Waste Utilization Pan
Producer:
Name of Farm
Location:
Prone:
Type of Operation:
Number of Animal:
Prestage Farms, Inc.
P-6
P. 0. Box 438
Clinton NC 28329
910-592-5771
Farrow -Wean
2000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year:
Amount of plant available N (PAN) produced/year:
County: Sampson
RECEIVED
DEC 28 M
DENR - FAYMLLE REGIONAL OFRCE
12188 tordyear
10800 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy, injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
-6
Page 2
could allow additio. ;a! waste to be a;nolied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
^-H .0217 adopted by the Environmental Management Commission,
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs_ N
Per Ac,
9188
6A
CaB
CB -Hay
3.9
50
47
9165
MAR-OCT
195
9188
6A
CaB
SG -Hay
1
50
47
2350
OCT-MAR
50
Total 47 11515 lbs.
Available Nitrogen 10800 lbs.
Surplus or deficit -715 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-6 Page 3
Tt-.,; applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient mi inagement plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and ;or silage. Where grazing, plants should be grazed when they reach a height of six to ,nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields vvhere small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grair: gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION.
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 8400 lbs. of PAN to utilize_ Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 28
acres of land_ If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 67
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
Irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No_
Soil Type
Crop
Code
Applic.
Rate inlhr
Applic.
Amount
9188
6A
CaB
CB -Hay
0.6
1.0
9188
6A
CaB
SG-H2y
0.6
1.0
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many-ituatio;is the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
M
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field_ (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland_ When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters_ (See Standard 393 - Filter Strips).
P-5
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells_
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14_ Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills_ A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23_ Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE U 1 ILI1_ATION PLAN AGREEME14T
Name of Farm: P-6
Owner/Man�?er .Agreement Prestage Farms. Inc
I (we) understand and will foliow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: .4. je ,, C
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 91 Q-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature:
Date: ! z1 12 0`
Date:
Date: ! 7-Lz 1n 6
o=CF WA7.49Q
CO
December 1, 2006
CERTIFIED MAIL
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
RETURN RECEIPT REQUESTED I R C j� E� D
Prestage Farms Inc
P-6 DEC 06
PO Box 438
Clinton, NC 28329 ON—FA01RUEREGONALOMM
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at htty://h2o.enr.state.nc.us/al3s/afou/downloads.htm or by writing or calling:
NCDENR -- DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure Your continued coverage under one of these two types of general errnits, you must submit an application forpermit
coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include
two (2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820411
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636
Internet: www.ncwatqguali1y.o Location: 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opportun4lAlfirmative Action Employer— 50% Recyded110% Post Consumer Paper
Telephone:
Fax 1:
Fax 2:
Customer Service:
No Carolina
,l � atur/lt✓s•
(919).--
(919) 715-0588
(919) 715-W48
(877)623-6748
ISEM
01�19/04 MON 15:32 FAA 910 592 9552 PRE -STAGE W. HS RECEIVED <>3jd0i
Z17y1
ANLNIAL FACILITY AINNUAL CERT
Certificate of Coverage or Permit Number NC q ?4j!j j t. County Year 200_5
Facility Name (as shown on Certificate of Coverage or Permit)_.— _
Operator in Charge for this Facility Ra nd ei I ti 22 r400-t— Certification # 17 716 _
Land application of animal waste as allowed by the above permit occi.fred during the past calendar year
YES N0. If NO, skip Part I and Part ]land proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on hc.Uv the animal waste was handled_
_Part I : Facility Information: J
1. Total number of application Fields El or Pulls /please check the rppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): _ _ Total Useable Acres approved in the CAWMP
L46.0
2. Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application
occurred during the year: - _�_ Total Acres on which waste was applied w Li6, 0
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites:
blbY
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: I I a.70
S_ Estimated amount of total manure, litter and process wastewater sc,Id or given to other persons and taken
off site during the year tons ❑ or gallon.; Rr(pl-ease check the appropriate box)
6. Annual average number of animals by type at this facility during th _ previous year:
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest Z z i
Smallest �2a-z3
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8: Facility's integrator if applicable: Farms..
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE_
t. Only animal waste generated at this facility was applied to the permitted sites during F Yes ❑ No
the past calendar year.
AFACF 3-14-03
01/19/04 tdoN 15:33 FAX 810 592 8552 PRESTAGE FARMS C�j0o2
2. The facility was operated in such a way that there was no direct runoff of waste from d Yes G No .
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past dYes ❑ N
calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during Yes ❑ No
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the Yes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year. 2f Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon . R(Yes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8.
A copy of the Annual Sludge Survey Form for this facility is attached to this Certification.
dYes ❑ No
9.
Annual soils analysis were performed on each field receiving animal waste during the
Yes ❑ No
past calendar year.
10.
Soil pH was maintained as specified in the permit during the past calendar Year?
[ Yes ❑. No
11.
All required monitoring and reporting was performed in accordance with the facility's
Yes ❑ No
permit during the past calendar year.
12.
All operations and maintenance requirements in the permit were complied with during
EfYes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13.
Crops as specified in the CAWMP were maintained during the past calendar year on all
Yes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14.
Ali buffer requirements as specified on the permit and the CAWMP for this facility were
Yes ❑ No
maintained during each application of animal waste during the past calendar year.
" I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations"
E:
Fermzttee Name and l the (type or print)
Signature of Operator in Charge
(if different from Perrnittee)
2 Z 4(,
Date
Date
J
AFACF 3-14-03 2
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number 'VC A Z d-A q�(! _
B, Lagoon Identification —z!�
C. Person(s) taking Measurements ,,. s i- ,?add ,. _
D. Date of Measurements
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b, Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness'of the sludge layer if making a direct measurement with "core sampler":
N A
F. Lagoon Surface Area (using dimensions at inside top of bank): t . Q (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, 1 . k acres x 5 = �_ with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): t , S
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: = 7
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J — Item I, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): h, 1
N. Record from sludge survey data sheet the average thickness of the sludge layer: 1' �_ -
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M —Item K): , C
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by -, , , ,. r✓r Y Date:
Print Name 7 Signature
White - Office Yellow - Producer
"r^t�.t.-- ,,,. .r: ^'r^'-ri; •:a - .a�tie.. „-- r- -"- . .. 1.
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet
Completed by: j ,,, ], v.� �^,,,,, Date: a zs - oS
Print Name Signet
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
M
Distance from liquid surface
to la oon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
Feet tenths
Ft. 8t inches
Feet tenths
Ft. $ inches
Feet tenths
1
(, o
2
S:
3
5.1
4
b.Z
6
a,y
7
8
9
�.
10
C
12
S' �,
--
13
14
15
16
17
18
19
20
21
22
23
24
Average
-�
`� . Lf
Z
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Slud a Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
C.'
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number NC A I R,. q I f
B. Lagoon Identification D — (� p r�
C. Person(s) taking Measurements r,^e Rurldv
D. Date of Measurements �t
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): 2.8 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1,33 acre, -. • ? acres x b , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): .17
J. Delennine distance from Maximum Liquid Level to Minimum Liquid Level: ? .b
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item 3 -- Item I, assuming present liquid level is below Max. Liq. Level: r*.
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points): g.G
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):• S
N. Record from sludge survey data sheet the average thickness of the sludge layer: ..3.5
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): s{. �f
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
n
Completed by : r. 5 1L-a =� � • �^ a - �, /r _ Date: .2
Print Name / Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
' Lagoon Identification:
Sludge Survey Data Sheet P— & A
Completed by: �a M � „ate - Date: �L- 25- oS
Print Name Signature Al
(A)
Grid
Point
No.
(g)
Distance from liquid surface
to to of sludge
(C)
Distance from liquid surface
to la oon bottom soil
(C)-(g)
Thickness of sludge
la jer
Ft. & inches
Feet tenths
Ft_ & inches
Feet tenths
Ft. & inches
Feet tenths
1�
2
0
3
6.3
4
y.
5
6
61 (n
7
.S, (v
8
ti,S
9
�, ?
10
11
S. b
12
13
s3
14
S. 7
15
16
17
S S
18
S. �
19
20
21
22
23
24
Average
5 S
, C
• ``
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
o�0� WA r�9QG
0 Y
Prestage Farms
P-6
PO Box 438
Clinton NC 28328
Dear Prestage Farms:
Michael F. Easley, Governor
William G. Ross Jr.. Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P. E., Director
Division of Water Quality
April 9, 2003
Subject: Certificate of Coverage No. NCA282411
P-6
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General
Permit for swine facilities. The General Permit was issued- to -enable -swine facilities in North Carolina to
obtain coverage under a single permit that addresses both State and Federal requirements.
In accordance with your application received on March 7, 2003, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal
waste collection, treatment, storage and land application system in accordance with NPDES General
Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number
AWS820411 to operate under State Non -Discharge Permit AWGI0000o.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the P-6, located in Sampson County, with an animal capacity of no greater than an
annual average of 2000 Farrow to Wean swine and the application to land as specified in the facility's
Certified Animal Waste Management -Plan (CAWMP_). If.this-is a Farrow to Wean or Farrow to Feeder
operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be
replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts
for every 3 sows
The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are
authorized and required to operate the system in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data and operational information must be established for this
facility. Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals.
Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and
Federal general -permit it contains many new requirements in addition to most of the conditions contained
in the current State general permit. Enclosed for your convenience is a package containing the new and
revised forms used for record keeping and reporting. Please nay careful attention to the record keeping
and monitoring conditions in this gernut. The Devices to Automatically Stop Irrigation Events Form
must be returned to the Division of Water Ouality no later than 120 days following_ receipt_ of the
Certificate of Coverage. The Animal Facility Annual Certification Form must be co leted and returned
to the Division of Water Quality by no later than March 1st of each year.
AIM
0 ME
Non -Discharge Permitting Unit Internet httpl/h2o.enr.state.ncAm/ndpu
1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048
Customer Service Center telephone 1 800 623-7748
An Equal Opportunity Action Employer 50% recycled/1046 post -consumer paper
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. -
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 486-1541_ If you need additional information concerning
this COC or the General Permit, -please contact at (919) 733-5083 ext. .
Sincerely,
for Alan W. Klimek, P.E.
Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Fayetteville Regional Office, Water Quality Section
Sampson County Soil and Water Conservation District
Permit File NCA28241 I
Permit File AWS820411.
NDPU Files' -
WASTE UTILIZATION PLAN
Producer-----: PRESTAGE FARMS INC County_SAMPSON
Name of Farm-:P-6
Location-----:P 0 SOX 438
CLINTON NC 28329
Phone--------: 910--592--5771
Type Operation ----------------- : FAR -WEAN
Number of Animal ----------- . 2000
Storage Structure ---------- :Anaerobic Lagoon
Method of application ------ :Irrigation
Amount of waste produced per year---------------: 12188 tons/year
Amount of plant available N (PAN) produced/year-: 10800 lbs./year
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be use
to reduce the amount of commercial fertilizer required for the
crops in the fields where the waste is to be applied_
This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle.
Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of the
waste and to ensure that it is applied in an environmentally safe
manner:
1. Always apply waste based on the needs of the crop to be grown
and the nutrient content of the waste. Do not apply more
nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at more
than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established-
4- Do not apply waste on saturated soils, when it is raining, or
when the surface is frozen. Either of these conditions may
in runoff to the surface waters which is not allowed under DWQ
regulations.
5. Wind conditions should also be considered to avoild drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production and
to reduce the potential for pollution, the waste should be
applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy.
Injecting the waste or dis1_ing will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above_ If
you choose to change methods in the future, you need to revise
this plan. Nutrient levels for different application methods are
not the same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from
your waste management facility_ In some cases you may want to have
I
A
Page 2
plant analysis made, which could allow additional waste to be
applied. Provisions shall be trade for the area receiving waste to
be flexible so as to accommodate changing waste analysis content
and the crop type. Lime must be applied to maintain pH in the
optimum range for specific crop production.
This waste utilization plan, if carried out, meets the
requirements for compliance with 15A NCAC 2H _0217 adopted by the
Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to
No. No. Type Code /Acre /Unit Used Apply
9188 1 CaB C 3.9 50.00 46.0 8970 MAR-OCT
9188 1 CaB L N/A 50.00 46.0 2300 S-APRIL
'+-C..o
Total 11270
Available Nitrogen (includes commercial) 10800
Surplus Or Deficit -470
Crop codes: Crop -unit
A=Barley-bu.
B=Bermudagrass(graze)-tons
C=Bermudagrass(hay)-tons
D=Corn(grain)-bu.
E=Corn(si!age)-tons
F=Cotton-lbs. lint
G=Fescue(graze)-tons
H=Fescue (hay) -tons
I=Oats-bu.
J=Rye-bu.
K=Small grain(graze)-acre
L=Small grain(hay)-acre
M=Sorghum(grain)-cwt_
W=Wheat-bu_
Y=Fescue(pasture)-tons
Z=Bermudagrass(pasture)-tans
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
Page 3
The applicator is cautioned that P and K may be over applied while
meeting the N requirements. In the future, regulations may require
farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients_ This plan only
addresses nitrogen_
In interplanted fields (i_e. small grain, etc, interseeded in
bermudagrass), forage must be removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when they reach a
height of six to nine inches. Cattle should be removed when plants
are grazed to a height of four inches. In fields where small grain
etc, is to be removed for hay or silage, care should be exercised
not to to let small grain to reach maturity, especially late in
the season (i.e. April or May). Shading may result if small grain
gets too high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced yields and
less nitrogen being utilized. Rather than cutting small grain for
hay or silage just before heading as is the normal situation, you
are encouraged to cut the small grain earlier_ You may want to
consider harvesting hay or silage two to three_ times during the
season, depending on time small grain is planted in the fall_
The ideal time to interplant small grain, etc, is late September
or early October. Drilling is recommended over broadcasting.
Bermudagrass should be grazed or mowed to a height of about two
inches before drilling for best results.
Caution must be exercised in grazing or haying summer annuals
under stressed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrate levels is
recommended.
Acres shown in the tables are considered to be the usable acres
excluding required buffers , filter strips along ditches, odd
areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the field listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization
of animal waste_
SLUDGE APPLICATION:
The waste utilization plan must contain provision for periodic
land application of sludge at agronomic rates_ The sludge will be
nutrient rich and will require precautionary measures to prevent
over application of nutrients or other elements. Your production
facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge_
If you remove sludge every 5 years, you will have approximately
8400 lbs. of PAN to utilize. assuming you apply this PAN to
hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen
per acre, you will need 28 acres of land. If you apply the
sludge to corn at the rate of 125 lbs. of nitrogen per acre, you
will need 67 acres of land. Please be aware that these are
only estimates of the PAN and land needed. Actual requirements
could -ary by 25% depen_ing on your sludge waste analysis, soil
types, realistic yields, and application methods_
Page 4
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate
of the soil at the time of irrigation such that runoff or ponding
occurs. This rate is limited by initial soil moisture content,
soil structure, soil texture, water droplet size, and organic
solids_ The application amount should not exceed the available
water holding capacity of the soil at the time of irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs of the crop.
If surface irrigation is the method of land application for this
plan, it is the responsibility of the producer and irrigation
designer to ensure that an irrigation system is installed to
properly irrigate the acres shown in tables. Failure to apply the
recommended rates and amounts of nitrogen shown in the table may
make this plan invalid.
The following table is provided as a guide for establishing
application rates and amounts.
Tract Field Soil Crop Applic
Applic
No. No. Type Rate
Amount
(in/hr)
(inches)
9Is8 C'AB CB- HAv Go
.95
This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations the application amount shown cannot be
applied hecause of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil
conditions.
r � �
i
Page 5
Your facility is designed for 180 days of temporary storage and
the temporary storage must be removed on the average of once every
6 months_ In no instances should the volume of the waste be stored
in your structure be within the 25 year 24 hour storm storage or
one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct rates to the acres shown in the tables. Failure to
apply the recommended rates and amounts of nitrogen shown in the
tables may make this plan invalid.
Gall your technical specialist after you receive the waste
analysis report for assistance in determining the amount of waste
per acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
Page 6
WASTE UTILIZATION PLAN AGREEMENT
i
Name of Farm: P--6
Owner/Manager Agreement.
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of
the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked.. I (we) also understand that there must be no
discharge of animal waste from this system to the surface waters
of the state from a storm event less severe than the 25-year, 24-
hour storm. The approved plan will be filed on -site at the farm
office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
i
• t
Name of Facility Owner: PRESTAGE FARMS INC is
(Please print)]
r;
Signature : Pm4i6 t 4C4,'V }, dr, t:2� IN. Date:
i�
Name of Manager(If.different from owner): I,
i'
Signature: Date:
r
r;
Name of Person Preparing Plan: G_ Glenn Clifton
(Please print:)
Affiliation: Prestage Farms, Inc. Phone: 910-592-5771
Address: P G Sox 438
Clinton NC 28328
Signature: 4. Date: Z11 9197
01%19/04 VON 15:32 FAX 916 592 9552 PRESTAGE FARMS
l,_ z ZU114
i 0P.1q._ rAYFrTFfti LE RSPCIO' �I: Qf CI
ANIMAL FACILITY ANNUAL CERTIFICATXQN F0R'M `
Certificate of Coverage or Permit Number _cAaQ a�i;;it, Countyn Year 2D0
-4
Facility Name (as shown on Certificate of Cov'era;e or
Operator in Charge for this Facility A-wl_ hJ '' Certification #
Land application of animal, waste as allowed by the above permit occi rred during the past calendar year
YES - NO_ If NO, skip Part I and Part Il and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I :. Facility Information_
1. Total number of application Fields 0 or Pulls 6(please check the rppropriate box) in the Certified Animal
Waste Management Plan (CAWMP):
Total U ieable Acres approved in the CAWMP
2, Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application
occurred during the year: 1 Total Acres on which waste was applied - 16 -_
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: _ III 377? -- .
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year A-' tons ❑ or gallor_s ❑ (prease check the appropriate box)
6. Annual average number of animals by type at this'facility during th,: previous year:
la3
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest a 11 t'a
Smallest,^�9`3--
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8. FaciIity's Integrator if applicable: pry +a F�rnn
Part Ili: Faciliq Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the permitted sites during dyes ❑ No
the past calendar year.
AFACF 3-14-03
01/19/04 RON 15:33 FAX 910 592 9552 PRESTAGE FARMS
Q002
2. The facility was operated in such a way that there was no direct runoff of waste from
R(Yes C No
the facility (including.the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
I There was no discharge of waste to surface water from this facility during the past
dyes ❑ N
calendar year:
4. There was no freeboard violation in any lagoons or storage ponds at this faciliry during
1+l! Yes ❑ No
the past calendar year.
S. There was no PAN application to any fields or crops at this facility grtaier than the
dyes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year.
�,r
& Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the Iagoon
R(Yes [I No
was designed or reduce the lagoon's minimum treatment volume to le--s than the volume
for which the lagoon was designed.
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification.
f
LJ Yes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the
Yes ElNo
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
P(Yes ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's
YYes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during
/Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CA WMP were maintained during the past cal-yndar year on all
O'Yes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were
0/Yes ❑ No
maintained during each application of animal waste during the past calendar year.
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather said
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that these are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations_"
or
z z6 A 5-
Date
Date
different from Permittee)
AFACF 3-14-03 2
Lagoon Sludge Survey Form
A. Farm Permit or DWQ IdentificationNumberAlf-Ad 9 y I ►
B. Lagoon Identification
C. Person(s) taking Measurements t Tr- G
D- Date of Measurements 1- ?-DLI
E. MethodstDevices Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
f2onrl 0-
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
r
c. Thickness of the sludge layer if making a direct measurement with "Core sampler"
_/IjLLi _
F. Lagoon Surface Area (using dimensions at the inside top of bank): d;C (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a- Less than 1.33 acres: Use 8 points 1
b. If more than 1.33 acres, .'� acres x 6 = t with maximum of 24.
(using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid Intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet"-
t. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): �fr
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: car.
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItemJ - item I, assuming present liquid level is below Max. Liq. Level:
L: Record from sludge survey data sheet the distance from the present liquid surface level
to the bottom
9 1
lagoon (average for all the measuement points):
r
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
r
N. Record from the sludge survey data sheet the average thickness of the sludge layer.
r
O- Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):
i
(Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope. Completed by: 0, � � Date: O jf
0
Sludge Survey Data Sheet
Lagoon Identification: V (o
Completed By: + r rcC + j�,s �, '�,;�C.� � C ti ` -_ Date_
Print Name Signature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom (soil)
(D)
Thickness of sludge
layer
Ft. & inches
Feet (tenths)
Ft. & inches
Feet (tenths)
Ft_ & inches
Feet (tenths)
1
U
3
4
6
y.-t
"1� Cl-
7
v ,
Tir `d
8
`r;
9
,v
,
10
y,(Z
11
1
4.L4
3,
12
Il
. 3
13
14�-
15
(4
16
17
; ,L
Si.D
2,0
18
el
19
20
21
22
23
24
Average
rr
L , (a
1
j
" All Grid Points and corresponding sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
Conversion Table From Inches to Tenths of feet
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
a
i
i
Te
• 1A
-
�
I(
7
M
d
•
I{`
7
i
i
Lagoon Sludge Survey Form
A. Farm Permit or DWO Identification Number AI o2 P Y))
8_ Lagoon Identification r —6 9
C. Person(s) taking Measurements
D. Date of Measurements r —'%— 0
E. Methods/Devices Used for Measuement of:
a. Distance from the lagoon liquid surface to the lop of the sludge layer:
`na2
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
L l=-_ , tb IY'►&Q a rem ent
c. Thickness of the sludge layer if making a direct measurement with `core sampler"
f r r
F. Lagoon Surface Area (using dimensions at the inside top of bank): 1 i (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points r�
b. If more than 1.33 acres, `acres x 6 = to with maximum of 24.
(using sketch and dimensions, develop a uniform `grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid Intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H_ Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): C�, !
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: o� 7
(Determine from Plan or Other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItemJ - Item I. assuming present liquid level is below Max. Liq. Levet:
. 3
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points):
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
N. Record from the sludge survey data sheet the average thickness of the sludge layer.
,
0. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):
(Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWa. See your specific permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side tslope. Completed by. D 3 J r
r o c y ""e� Date:
N
Sludge Survey Data Sheet
Completed By: L 4--
Print Name
Lagoon Identification
_X&:7 -1 , —, -1
Signature
PL
Date: j-'7-C)c!
Distance fromIDistance
to top of sludge
from liquid surface
to lagoon bottom (soil)
Thickness of sludge
layer
* All Grid Points and corresponding sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
Conversion Table From Inches to Tenths of feet
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
B
0.7
3
0.2
9
0.7
4
0.3
10
0.6
5
0.4
11
0.9
6
0.5
12
1.0
N,8
i
i
i
Sow Farm
i
i
q o-
1 Ito'
A 1 460
6a
&a -- L/ /�
A7iA-
RMENK
North Carolina Department of Environment and Natural Resources
Michael F. Easley, Governor
March 18, 2002
CF,RTIFTED MAIL
RETURN RECEIPT REQUESTED
Prestage Farms
P.O. Box 438
Clinton, NC 28329
att: Randy Barefoot
SUBJECT: NOTICE OF DEFICIENCY
LAGOON DIKES
Prestage Swine Facilities
Sampson County
Dear Mr. Barefoot:
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D,
Acting Director
Division of Water Quality
On February 27, and February 28, 2002, staff from the Fayetteville Regional Office of the
Division of Water Quality conducted inspections of the company swine facility in Sampson
County. It was observed that the lagoon dikes were in need of the establishment of a cover
grass on several facilities. In addition, minor erosion of the lagoon dike was observed on the
back slope of one lagoons and the clay liner was observed to be eroding above the wastewater
line in a few of the lagoons.
The following is a list of the identified lagoon structures that require attention:
P-2, P-3, P-4, P-5, P-6, Px-8, P-11, P-12 A-D, P-19A&B, P-20, P-22B, Px-300,
require the establishment of a cover grass on the lagoon dikes in accordance with the
MRCS guidelines, primarily to prevent erosion.
2. P-3, P-12C, P-I9A&B, exhibit substantial erosion of the clay liner above the existing
lagoon waste level and require an inspection of the remaining Iiner by a technical
specialist and any repair required to conform with the NRCS guidance prior to the
establishment of a cover grass.
225 GREEN STREET — SUITE 714 / SYSTEL BUILDING / FAYETTEVILLE, NC 28301-5043
PIIONE (910) 486-1541 FAX (910) 486-0707 1tib1 W,ENR.S3'A-FF.NC_IN FNIi;
AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER— 5004 RECYCLED/10% POST CONSUMER PAPER
DENR TOLL FREE HOTLINE: 1-877-623-6748
Prestage Farms
Page 2
March 18, 2002
3 _ P- 19D was observed to have minor erosion of the backslope on the right rear corner that
requires repair prior to the establishment of a cover grass.
If you have any questions concerning this matter, please call Bob Heath, at (910) 486-1541.
Sincerely,
Robert F. Heath
Environmental Specialist
cc: Operations Branch
Central Files
Glen Clifton - Prestage Farms
Wilson Spencer - Sampson Co. NRCS
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Prestage Farms
P-6
PO Box 438
Clinton NC 28328
Dear Prestage Farms:
1 • ; I
•
NCDENR
NORTH CAROLINA DEPARTMENT Or
ENVIRONMENT AND NATURAL RESOURCES
December 30, 1999 RECEIVED
,� rm y 1 } 2000
FAYETTEMLE
FIEG. OFFICE
Subject: Fertilizer Application Recordkeeping
Animal Waste Management System
Facility Number 82-411
Sampson County
This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN)
application on fields that are part of your Certified Animal Waste Management Plan.
In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you
must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen
from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers.
Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to
be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRY1, DRY2, DRY3, SLUR], SLUR2,
SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ)
compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during
routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an
appropriate enforcement action.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement_
If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the
DWQ staff at (919) 733-5083 ext. 571.
Sincerel ,
r
04 Kerr T. Stevens, Director
Division of Water Quality
cc: Fayetteville Regional Office
Sampson County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6049
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
*4r
State of North Carolina;
Department of Environment, Health and Natural Resources
Division of Water Quality��,,y-
Non -Discharge Permit Application Form
g PP
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
General Permit - Liquid Animal Waste Operations
s
This application is for new or expanding facilities only. The design portions of the
Animal Waste Management Plan (AWMP) certification form, Part II, must be included
with this application prior to the application being accepted as complete.
Application Date: 311¢ 4 97
I. REQUIRED ITEMS CHECKLIST
Please indicate that you have read the following list of requirements by signing your initials in the space provided next to each
item.
1 One completed and signed original and two copies of the application for General Permit -
Animal waste Operations;
2_ Three copies of a Deneral location map indicating the location of the animal waste facilities and %
field locations where animal waste is disposed; C�
3. Three copies of Part II of the Animal Waste Management Plan (AAW) ('ertification Form. If
the facility does not have Part II of the AWMP completed, it must be completed prior to
submittal of a general permit application for animal waste operations.
II. GENERAL INFOPCMATION:
1. Farrm s named
2. Print Land Owner's nape: PRE57-46E_ FARMS Yam.
3. Mailing address: P.O. aox 439
City: C 41 WrO J State: N G 7�p: .ZS 32 7
Telephone Number. ( 91 o ) 59 Z- 5 7 7 t
4. County where farm is located: 5 A M 11 s o,4
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): i • o M t `E N o Rr+t o F k a o. & o,4
Sit 1t2-1
6. Print Farm Manager's nacre (if different from Land Owger):
7. Lessee's / Bator's Warn if applicable; please circle which type is lis jCd):. Px € s-rA G E FAA- :Z�
FORAi: AWO-G-NE 1197 Page 1 of 3
III. OPERATION INFORMATION:
1. Farm No.: SZ — 4t (Only for expanding operations)
2. Please complete the table below as it applies to your facility using the certified design capacity. The "No. of Animals"
should be the maximum number for which the waste management structures were designed
=ype of Swine No. of Animals I= of Poultry No —a -Animals T= of Cattle No. of Anim&
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 0 Non -Layer 0 Beef
• Farrow to Wean (# sow) 2006 0 Turkry
0 Farrow to Feeder (# sow)
0 Farrow to Finish .(# sow)
Other Type of Livestock on the far'M: No. of Animalsi
3. Acreage cleared and available for application: '45 • o ; Required Acreage (as listed in the AWMP): 4 5.0
IX135Z9
4. Number of Lagoons: Z ; Total Capacity: Cubic Feet (0)
Number of Storage Ponds: MIA ; Total Capacity: —_ AllA Cubic Feet (0)
S. Are subsurface drains present within 100' of any of the proposed application fields? YES or <0 (please circle one)
6. Are subsurface drains present in the vicinity or under the proposed lagoon? YES or (0) (please circle oae)
7. Does this facility meet the siting requirements in Senate Bill 1217? (Swine Only) Yj or NO (please circle one)
What was the date that this facility's swine houses and lagoon were sited? _ SjXL�9td
What was the date that this facility's land application areas were sued?
IV. AP�CANT'S ERTIFICATION:
i, IV 6 _ (Land Owners name listed in question 1.2), attest that
this application for 47¢/ !r
has been re%iewed by the and is accurate and complete to the best of my knowledge_ I understand that if all required parts of this
application are not co eted and that iftli required supporting information and attachments are not included, this application pare
will be returned t e Iete
Signature �� Date
V . MANAQ'ER'S CERTIFICATION: (complctc only if different from the lAnd Ow=)
I,
(Manager's name listed in question 1.6), attest that this
application for
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature Date
THE COMPLETED APPLICATION PACKAGE, INCLUDD* ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWlI G ADDRESS:
NORTH CAROLINA DIVISION OF RATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT -
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-OS35
TELEPHONE NUMBER: (919) 733-5083
FORM: AWO-GNE 1/97 Page 2 of 3
DIVISION OF WATER QUALITY REGIONAL OFFICES (9/96)
Asheville Regional WQ Supervisor
59 Woodfin Place
Asheville, NC 28901
(704) 251-6208
Fax (704) 251-6452
Avery
Macon
Buncombe
Madison
Burice
McDowell
Caldwell
Mitchell
Cherokee
Polk
Clay
Rutherford
Graham
Swain
Haywood
Transylvania
Henderson
Yancy
Jackson
Favette%ille Regional WQ Supervisor
Wacbovia Building. Suite 714
Fayetteville, NC 28301
(910) 486-1541
Fax (910) 486-0707
Washington Regional WQ Supervisor
943 Washington Square Mall
Washington, NC 27889
(9I9) 946-6481
Fax (919) 975-3716
Beaufort Jones
Berrie
Lenoir
Camden
Martin
Chowan
Pamlico
Craven
Pasquotank
Currituck
Perquimans
Dare
Pitt
Gates
Tyrell
Greene
Washington
Hertford
Wayne
Hyde
Mooresville Regional WQ Supervisor
919 North Main Street
Mooresville, NC 29115
(704) 663-1699
Fax (704) 663-6040
Anson
Moon:
Alexander
Lincoln
Bladen
Richmond
Cabarrus
Mecklenburg
Cumberland
Robeson
Catawba
Rowan
Harnett
Sampson
Cleveland
Stanly
Hoke
Scotland
Gaston
Union
Montg,omery
Iredell
Winston-Salem Regional WQ Supervisor
585 Waughtown Sweet
Winston-Salem, NC 27107
(910) 7714600
Fax (910) 771-4631
Alama++oe
Rockinaham
Allecbany
Randolph
Asbe
Stoles
Caswell
Surry
Da%idson
Watauga
Davie
R tikes
Forsyth
Yadkin
Guilford
Raleigh Regional WQ Supervisor
3800 Barrett Dr.
Raleigh, NC 27611
(9I9) 571-4700
Fax (919) 733-7072
Chatham
Nash
Durbam
Nortbampton
Fdgecombe
Orange
Franklin
Person
Granville
Vance
Halifax
Wake
Johnston
Warren
Ire
Wilson
Wilmington Region. WQ Supervisor
127 Cardinal Drive Extension
Wilmington, NC 28405-3845
(910) 395-3900
Fax (910) 350-2004
Brunswick New Hanover
Carteret Onslow
Columbus Plender
Duplin
FORM: ANN'O-GNE 1/97 Page 3 of 3
� J -
�D). Application and Handling F4uipment
Check the appropriate box
E� Existing or expanding facility- with existing waste application gguipment (WUP or n
Animal waste application equipment specified in the plan has been either field calibrated or evaluated in
accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the
waste management plan: (existing application equipment can cover the area required by the plan at rates not to
exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been
established; required buffers can be maintained and calibration and adjustment guidance are contained as part of
the plan).
DNeu-, expanded. r existing ac' 't without existing waste a12R]icafion equipment for spray
irrigation. (I)
Animal waste application equipment specified in the plan has been designed to apply waste as necessary to
accommodate the waste management plan, (proposed application equipment can cover the area required by th&
i
plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing a
7
applications has been established; required buffers can be maintained; calibration and adjustment guidance 1165
contained as pan of the plan).
a ew. expanded. -or-existing facility without existing waste implication eauinment for land
��,.,:
Spreading not using snrayrrigation. ()VUP or I)
Animal waste application equipment specified in the plan has been selected to apply waste as necessary;pQ
accommodate the waste management plan; (proposed application equipment can cover the area required bydbe
plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timini-Of
applications has been established; required buffers can be maintained; calibration and adjustment guidance are
contained as part of the plan).
Frame of Technical Specialist (Please Print): G. _ GL€ O N C(.1 FTo d
Affiliation. fte5-446-V r`►Q#P.&
Address(A¢ency): P.O. Box 4.35 Cc! Av saN 1JG .ZZ3,19 Phone No.:510-59L- 57 -7t
Si=nature: n i .i �cl Li•. Date: _ 31 `r 1 g7 _
T
E) Odor Control, Insect Control, Mortality Manaiement and Ememegngy A,cAt-on Plan (SD.
SI, XVUP, RC or 1)
The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control
Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects
have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best
Manaeement Practices to Control Insects have been selected and included in the waste management plan. Both the
Mortality Management Plan and the Emergency Aaron Plan are complete and can be implemented by this facility.
Name of Technical Specialist (Please Print): G . 6 t. a w -i C tr F a ro N
Affiliation: P&E%TA 6t~ FA A A S �.► � • _
Address(Aaency): P.O.6.X 4.38 CLJ&JT.N KG JLSSL9 PhoneNo.:9ca-%9z-sort
Signature: J4. AGft."d Ui i f:v, Date: 112 4 '"
�w
F) Written Notice of New or Expanding wine Farm
The following signature block is only to be used for new or expanding swine farms that begin construction after Junes
21, 1996. if the facility was built before June 21,1996, when was it constructed or last expanded
I (we) cenifti that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners
who own propem, located across a public road, street. or highway from this new or expanding swine farm The notice was is
compliance w ith the requirements of NCGS 106-805. A copy of the notice and a list of the pro owners notified is
attached. b*gM
Warne of La v ern T&Cr /3�� htiy 2F51 ��
Signature: —
Name of Man er(if different from owner):
Signature Date•
%VC -- Janumn. 1, 1997 3
Technical Specialist Certification
LAs a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A
NCAC 6F .0005. 1 certify that the animal waste management system for the farm named above has an animal waste/ -
management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM)1
as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (MRCS) and/or the North
Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001,0005. The
following elements are included in the plan as applicable. While each category designates a technical specialist who may
sip, each certification (SD. Sl. W T, RC, I), the technical specialist should only certify pans for which they are technically
competent
IL Certi, fication`. of Design
A) Collection, ction, Stora ge, Treatment Svsteiri
Check the appropriate box
Existing facility without reirofit (SD or WUP)
Storage volume is adequate for operation capacity; storage capability consistent with waste utilization
requirements.
New. expanded or retrofitted facility (SD)
Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds,
have been designed to meet or exceed the minimum s. .Lardi6apd specifications..
Name of Technical Specialist (Please Print):A,
Affiliatinn nw" Cl_. It5:�ti
Address(Agency):
Al Land Application Site (WUP}
The plan provides for minimum separations (buffers); adequate amount of land for waste utilization, chosen crop is
suitable for waste management; hydraulic and nutrient loading rates.
Name of Technical Specialist (Please Print): Q7. Gce4pv Cuf ra N
Affiliation: egesrAg g r-aR'rv-,s X,4c.
Address(Agency): P,o. Box �F3s Cc.tnJTs�l 4� �8 z� -_Phone No.:940-59Z- STi t
Signature: d— ggj., CGL tu,. _ Date: 3 - l 9 Z
C) Ru-noff Controls from Exterior Lots
Check the appropriate box
C9' Facility without exterior lots (SD or WUP or RC)
This facility does not contain any exterior lots.
Facility with exterior Iots (RC)
Methods to minimize the run off of pollutants from lounging and heavy use areas have beta designed in
accordance with technical standards developed by MRCS.
Name of Technical Specialist (Please Print): Ca. GLE N N C L t F ro A
AffiIiation: -?RPsTASc -j:�7,teru5, -�•.rra.
Address(Atrency): go, 6 X CLIN-roN_. ae- �$ 3 L9' Phone No.: 910- 597-- 52'7
Signature: .9 - afft 6,�, Cc _ .__ _ _ _ Date:_ 31I 1 g -r-r_
A�'%'C -- January 1,1997 2
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Animal Waste Management Plan Certification
(Please type or print all information that does not require a signature)
1.Existing___o_r-Ne-*v or ("Expanded) (please circle one} _
General Information:
Name of Farm: R L. Facility No:
Owner(s) Name: P�aLSrA�c l=" �, mac. Phone No:91_092- 57? 1
Mailina Address: .o
Fann Location: County Farm is located in: 5t>on.�sea
Latitude and Longitude: _38� 51 L / _Ig! _L - �
Please attach a copy of a county road map with location identified and describe below (Be specific: road
names, directions, milepost, etc.): 1. n Mgt` NeRiN of Wc-gg dN sR 11z1
Operation Description:
Type of Savine No. of Animals Type of Poultu No. of Animals Type of Cattle No. of Animals
D )Vean to Feeder 0 Layer 0 Dairy -
1 Feeder to Finish Q Pullets 0 Beef ? ; 4
Farrow to Wean 154- U11- 2.00o
D Farrow to Feeder •--- "�
J Farrow to Finish Other Tipe of Livestock: Number of Animals:
Expanding Operation Only ::
r IR --4.
Previous Design Capacity:_, L2yB' Additional Design Capacity
Total Design Ca acity. 2bco � r
Acreage Available for Application: 4-5. G Required Acreage: • 45.4
15�3 5Z9
Number of Lagoons / Storage Ponds: U Total Capacity: Cubic Feet (0)
Are subsurface drains present on the farm: -YES . or " (please circle one)
If YES: are subsurface drains
dpresent inthearea of the
lLAGOON or JSPRAY FIELD (pleasecircle
Jone)
*.�.}i Ki�L*1{����•'�*��y�**i�4TTT�T�*T�T�*T**��'iC****iC*TTTip**�i**T*TT****i��********�**TTT**�R•*T
Owner / Manager Agreement
I (we) verify that all the above information is correct and will be updated upon chaneing. I (we) understand the operation and
maintenance procedures established in the approved animal waste management plan for the farm named above and will
implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and
storage system or construction of new facilities will require a new certification to be submitted to the Division of
Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal
waste from the storage or application system to surface waters of the state either directly through a matt -made conveyance or
from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal
waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical
standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the
office of the local Soil and Water Conservation District. i (eve) know that any modification must be approved by a technical
specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership
requires written notification to D or a new ccrtif}c lion (if the approv ; is cha ,, ) within 60 days of a title transfer.
Name of La>ad_O_Rr : /9G 4,07
Signature: fL4-
Dame of Ala ager(if different
Signature:
owner):
Date:
7//
AWC -- January 1. 1997
Technical Specialist Certification
L As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A
NCAC 6F .0005. 1 certify that the animal waste management system for the farm named above has an animal waste f -
management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM)1
as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North
Carolina Soil and Water Conservation Commission pursuant to I5A NCAC 2H.02I7 and 15A NCAC 6F A001-.0005. The
following elements are included in the plan as applicable. While each category designates a technical specialist who may
sign each certification (SD, SI, WUP, RC, 1), the technical specialist should only certify parts for which they are technically
competent.
IL Certiffcatioh of Design
A) Collection, Storage,_ Treatment System
Check the appropriate box
❑ Existing facility without retrofit (SD or WUP) ' '
Storage volume is adequate for operation capacity; storage capability consistent with waste utilization
requirements.
3r" New. expanded or retrofitted facility (SD)
Animal waste storage and treatment structures• such as but not limited to collection systems, lagoons and ponds,
have been designed to meet or exceed the minimum standards=pnd specifications.
••�• ,tip .. �li� }. `F. "
Name of Technical Specialist (Please Print):
Affiliation:
Address(Agency):'Rcs. %42s iW$ _K t�.,.t art ''.iitilt z� Phone No.: Ste -
Signature: 'S Date: 3,/�Sr1,9-1 �
In 'r ..... J `�
�C7yE)
B) Land Application Site (WUP) �i.l:311; °'
The plan provides for minimum separations (buffers); adequate amount of land for waste utilization; chosen crop is
suitable for waste management; hydraulic and nutrient loading rates.
Name of Technical Specialist (Please Print): G - 64EAltJ CLtt=TON
Affiliation: P,et=s-mre t=ARMv.5 -reJC•
Address(Agency): P•o• 8pn 436 Ci-WNPn1 �8Az.7 Phone No.:c�to-59Z- 57Z t
Signature: A .� Cat t'w.. _ _ Date: 317/ 9 7
C} Runoff Controls from Exterior Lots
Check the appropriate box
W' Facility without exterior lots (SD or VtrUP or RC)
This facility does not contain any exterior lots.
❑ Facility with exterior lots (RC)
Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in
accordance with technical standards developed by NRCS.
Name of Technical Specialist (Please Print): G. CaLe N tj C L t F 1 D A
Affiliation: B615TA6c ►er►�S.-1-rc.. -
Address(A2ency):,PQ. &A CLINTorJ ac- 3 LZ Phone No.: 910- 59Z- 577
Signature: Date: 311 g -1
A«VC -- Jarivar% 1, 1997 2
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