HomeMy WebLinkAbout820409_CORRESPONDENCE_20171231NORTH CAROLINA
Department of Environmental Qual
Waste Utilization Plan y , 0
Producer: Prestage Farms, Inc. County: Sampson Y
Name of Farm: P-4
Location: P. O. Box 438
Clinton NC 28329
Phone: 910-592-5771 G 3
Type of Operation: Farrow -Wean
Number of Animal: 2000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 12188 ton/year
Amount of plant available N (PAN) produced/year: 10800 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not applymore nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems_
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED / DENR / DWCj
Aquifer protectio,+ 3actic)n
MAR 2 7 2009
P-4
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10986
4A
CaB
CB -Hay
3.9
50
10
1950
MAR-OCT
195
10986
4A
CaB
SG -Hay
1
50
10
500
OCT-MAR
50
10986
4B
CaB
CB -Hay
3.9
50
35
6825
MAR-OCT
195
10986
4B
CaB
I SG -Hay
1 1
1 50
1 351
1750
OCT-MAR
1 50
Total 45 11025 lbs.
Available Nitrogen 10800 lbs.
Surplus or deficit -225 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-4 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc_ is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 8400 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibs/acre you will need 28
acres of land. If you apply the sludge to corn at the rate of 125 Ibs. of nitrogen per acre you will need 67
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-4
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
10986
4A
CaB
CB -Hay
0.6
1.0
10986
4A
CaB
SG -Hay
0.6
1.0
10986
4B
CaB
CB -Hay
0.6
1.0
10986
4B
CaB
SG -Hay
0.6
1.0
P-4
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every b months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
P-4
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application_ It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than S tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6_ When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentuai for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-4
Page 7
REQUIRED SPECIFICATiONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc_,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-4
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: PPLIVIM a >FARPAS�Y.i� bw 14. &Aae2ne
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: �� C�►+.. __
Date: 3 Im 18
Date:
Date: 3115 0 9
Michael F. Easley, Governor
O�O�W ATfR
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
July 1, 2007
Prestage Farms Inc a ��y 2 7 U37
P-4
PO Box 438
Clinton, NC 28329
Subject: Certificate of Coverage No. AWS820409
P-4
Animal Waste Management System
Sampson County
Dear Prestage Farms Inc:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P4, located in Sampson County, with an animal capacity of no greater than the
following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 2000 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition 111.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
trust be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keeping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwaterquality.ora location: 2728 Capital Boulevard
An Equal OpportunilylAfFrrroWe Action Employer— 50% Recyded110% Post Consumer Paper
Np�rthhCarolina
Natura!!y
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820409
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Prestage Farms Inc
P-4
PO Box 438
Clinton, NC 28329
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek. P.E. Director
Division of Water Quality
December 1, 2006 RECEIVED
DEC 06 =
09llFi - F+4YEnEftif BONA! OWE
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at http://h2o.enr.state.nc.us/ai)s/afou/downloads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure your continued coverage under one of these two es of general permits, you must submit an alication for permit
coverage to the Division. Enclosedyouwill find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include
two (2) copies of your most recent Waste Utilization Plan with the application form,
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation -of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820409
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwqterqua1ily.or Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax 1:
Fax 2:
Castomer Service:
Npamrt`nCarolina
(9 ] 9) Naturally
(919)715-0588
(919)715-6048
(877)623-6748
FRO--)g�Ps
Waste Utilization Plan
Producer: Prestage Farms, Inc. County: Sampso RECEIVED
Name of Farm: P4
Location: P. O. Box 438 DEC 2 8 2005
Clinton NC 28329 t�or q-ol
Phone: 910-592-5771
Type of Operation: Farrow -Wean pENR-FAYET ILLEREGIONALOFRGE
Number of Animal. 2000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year 12188 tonlyear
Amount of plant available N (PAN) producedlyear: 10800 Ibs.lyear
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied_
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle_ Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWO regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from'
your waste management facility. In some cases you may want to have plant analysis made, which
P-4
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10986
4A
CaB
CB -Hay
3.9
50
10
1950
MAR-OCT
195
10986
4A
CaB
SG -Hay
1
50
10
500
OCT-MAR
50
10986
4B
CaB
CB -Hay
3.9
50
35
6825
MAR-OCT
195
10986
4B
CaB
I SG -Hay
1 1
1 50
1 351
1750
OCT-MAR 1
50
Total 45 11025 lbs.
Available Nitrogen 10800 Ibs.
Surplus or deficit -225 Ibs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-4 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended_
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 8400 lbs, of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 28
acres of land. If you apply the sludge to corn at the rate of 125 lbs- of nitrogen per acre you will need 67
acres of land. Please be aware that these are only estimates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-4
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
if surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables_
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts_
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rafe inlhr
Applic.
Amount
10986
4A
CaB
CB -Hay
0.6
1.0
10986
4A
CaB
SG -Hay
0.6
1.0
10986
4B
CaB
CB -Hay
0.6
1.0
10986
4B
CaB
SG -Hay
0.6
1.0
P-4
Wage 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied_ In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
P-4
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste , he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing himlher the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance_)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-4
Page 7
REQUIRED SPECIFICATIONS
(continued)
12_ Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site_
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied_ Nitrogen shall be the rate --determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-4
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: t-F,YptE FaRN-s
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: 12 1 z 0r.
Date:
Signature: .A. ol(ice GA ram-- Date: i r L a c"
i- 01/!19/04 MON 15:32 FAX 910 592 9552 PRESTAGG RkUS
ljj 001
ANLNL4L FACILITY ANNUAL CERT
Certificate of Coverage or Permit Number _ UL A_a&qpv
Facility Name (as shown on Certificate of Coverage or Permit)._�—
Operator in Charge for this Facilitya�1
RFC- D
CA�TIDNZFO,RNI
FAR=m gh 2 ear 200-5
nt N,4f p}�jCF
Certification. # 17194
Land application of animal waste as allowed by the above permit occt,-red during the past calendar year
YES NO. If NO, skip Fart I and Part I1 and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on hc-,v the animal waste was handled_
Part I : Facility Information.
I- Total number of application Fields ❑ or Pulls 4please check the r ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): Total U :eable Acres approved in the CAWMP
q5,, 0
2. Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application
occurred during the year: - 7 Total Acres on whit!•. waste was applied 13
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht, year for all application sites:
SSA Z
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be lan,i applied annually by the CAWMP and
the pcn-nit:
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year tons ❑ or gallor..s Y'(Pfease check the appropriate box)
6. Annual average number of animals by type at this facility during th-- previous year:
Q130
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest
Smallest .207
(These numbers are for informational purposes only since the only hermit limit on the number of animals
at the facility is the annual average numbers)
S. Facility's Integrator if applicable: r M s o c;
v
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
I . Only animal waste generated at this facility was applied to the permitted sites during LlYes ❑ No
the past calendar year.
AFACF 3-14-03
DI/19/04 MON 15:33 FAX 910 592 9552 ... PRESTAGE FARMS
1AD02
?.
The facility was operated in such a way that there was no direct runoff of waste from
Yes C. No
the facility Oncluding.the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3.
There was no discharge of waste to surface water from this facility during the past
, ,r
LJ Yes ❑ N
calendar year.
4,
nere was no freeboard violation in any lagoons or storage ponds at this facility during
Yes ❑ No
the past calendar year.
5.
T here was no PAN application to any fields or crops at this facility greater than the
1 Yes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
b.
All land application equipment was calibrated at feast once during the past calendar year.
Yes ❑ No
7.
Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
iYes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8.
A copy of the Annual Sludge Survey Form for this facility is attached to this Certification.
�,r
LA Yes ❑ No
9.
Annual soils analysis were performed on each field receiving animal waste during the
(?(Yes ❑ No
past calendar year.
10.
Soil pH was maintained as specified in the permit during the past calendar Year?
Yes ❑ No
11.
All required monitoring and reporting was performed in accordance with the facility's
Yes ❑ No
permit during the past calendar year.
12.
All operations and maintenance requirements in the permit were complied with during
iJ Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13.
Crops as specified in the CAWMP were maintained during the past calendar year on all
IJ Yes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14.
All buffer requirements as specified on the permit and the CAWMP for this facility were
2 Yes ❑ No
maintained during each application of animal waste during the past calendar year.
" I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete_ 1 am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
I lk_,jOk 4[ a 6,42e tm7 — Yti a{c rvir, L A f pu-rm
Perrninee Name and Title (type or print)
Signature of Operator in Charge
(if different from Perry ittee)
2 ze n(1
Date
Date
AFACF 3-14-03 2
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number \/C A Z. �= 0Cl
B. Lagoon Identification
C. Person(s) taking Measurements 'Al n,-e Pu
D. Date of Measurements
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
17, ., ri rj r
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler".
F. Lagoon Surface Area (using dimensions at inside top of bank): a • 4y (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. if more than 1.33 acre, 2. .1! acres x 6 = !�with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): .
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: = O
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J — Item 1, assuming present liquid level is below Max. Liq. Level: �• 7
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points): L d . I
M. Recurd from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): IS-7
N. Record from sludge survey data sheet the average thickness of the sludge layer: A+. `-I
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M -- Item K): tir. U
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by .i, „ _ , , L ,r-yn ": A.-Ty,./� Date:
Print Name Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet
Completed by: Q 0:yj Lj. y, _ pia repo Date:
Print Name Signature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
Feet tenths
Ft_ & inches
Feet tenths
Ft. & inches
Feet tenths
1
S,
2
S
3
6.a
4
5.9
5
r7
6
7
8
�.
9
S,
10
S. <
11
S. S
12
6 C
13
S. 13
14
S
15
16
17
18
19
20
21
22
23
24
Average
ri
�} •
`� Y
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
f,
LI
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number der k-I--10
B. Lagoon Identification
C. Person(s) taking Measurements " - D
D. Date of Measurements -
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
fl- %,a n 4' C
e. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank); Z .3 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points
a. Less than 1.33 acre: Use S points
b. If more than 1.33 acre, : -3 acres x 6 = �with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At time of sludge survey, also measure the distance from the Maximum liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
? Z
J.
Determine distance from Maximum Liquid Level to Minimum Liquid Level:
e�
(Determine from Plan or other lagoon records)
K.
Calculate distance from present liquid surface level to Minimum Liquid
level: Item J — Item 1, assuming present liquid level is below Max. Liq. Level:
. J
L.
Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M.
Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points)-
t� ,
N.
Record from sludge survey data sheet the average thickness of the sludge layer:
(. 5
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): .
(Note: If Item 0 is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by y- , [,: �r��, �, a h>fi,� Date: - ti • r�
Print Name Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet r
Completed by: 70, e s La" L Date: ={ - -IS - bS
Print Name Signature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(B)
'thickness of sludge
layer
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
2
3
4
�, [
5
6
�, D
7
6. a.
8
,3
9
5. 3
10
S. Q
11
�.
12
c
13
S.
14
6, j
15
16
17
18
19
20
21
22
23
24
Average
�y JI
'7 L
�'
*AH Grid Points and corresponding sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet_
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
01/19/04 MON 15:32 FAX 910 592 9552 PRESTAGE FARMS 001
ANLAAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number 14t R �$ay o 9� County $ or% Year 200 q
Facility Name (as shown on Certificate of Coverage or Permit)
Operator in Charge for this Facility ,& r dt, iC _N.. &A (-e- L<L<A Certification 4 t3- g-
Land application of animal waste as allowed by the above permit occurred daring the past calendar year
,/ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled_
Part I : Facility Infomation:
1. Total number of application Fields ❑ or Pulls Ed (please check the r.ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): S Total Useable Acres approved in the CAWMP
�tS.o
2. Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application
occurred during the year. T AP _ Total Acres on which waste was applied !'S. O
3. Total pounds of Plant Available Nitrogen (PAN) applied during th:.• year for all application sites:
?9.16
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit:
5_ Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year 0 tons ❑ or gallon; ❑ (please check the appropriate box)
6. Annual average mmmber'of animals by type at this'facility during th previous year:
�06g
7. Largest and smallest number of animals by type at this facility at aty one time during the previous year:
Largest a ! !19
Smallest
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
S: ' Facility's Integrator if applicable: _Pre-S±aqjr, I- , Fr, .
Part It. Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
Only animal waste generated at this facility was applied to the permitted sites during Yes ❑ No
the past calendar year.
1e4AR v 2 2U05
AFACF 3-14-03
01/19/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS Q002
2. The facility was operated in such a way that there was no direct runoff of waste from Yes C No
the facility (including the houses, lagoonststorage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past d Yes ❑ N
. calendar year:
4. There was no freeboard violation in any lagoons or storage ponds at this facility during Yes ❑ No
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the Ef Yes ❑ No
levels specified in this facility's CAWMP during the past calendar year. �(
6. All land application equipment was calibrated at least once during the past calendar year. �I Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑ Yes ENo
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. _X Yes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year? dYes ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's Z Yes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during dyes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all dYes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were VYes ❑ No
maintained during each application of animal waste during the past calendar year.
" l certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violation "
ttee Name and l ttle_(type or
Signature of Operator in Charge
(if different from Permittee)
2 28 LOs
ate
Date
T
AFACF 3-14.03 2
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number tic A 2 8 2 4 155
B. Lagoon Identification P' '
C. Person(s) taking Measurements
D. Date of Measurements
E. Methods/Devices Used for Measuement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer:
Loon k!
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon_
POIC _1L't h fY1� C u rem�n�
c. Thickness of the sludge layer if making a direct measurement with "core sampler'
iki / l7
F_ Lagoon Surface Area (using dimensions at the inside top of bank): (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use B points 1
b. If more than 1.33 acres. L4 acres x 6 = 1 y with maximum of 24.
(using sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the gdd Intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on 'Sludge Survey Data Sheet-.
1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level '
to the Present Liquid Level (measure at the lagoon gage pole):
J_ Determine distance from Maximum Liquid Limit to Minimum Liquid Level: ,
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid q
Level. itemJ - ttem 1, assuming present liquid level is below Max. Liq. Level: ,
L. Record from sludge survey data sheet the distance from the present liquid surface level
q . 3
to the lagoon bottom (average for all the measuement points):
M. Record from the sludge survey data sheet the distance from the present liquid surface level
9
to the top of the sludge layer (average for all the measurement points):
N. Record from the sludge survey data sheet the average thickness of the sludge layer.
I
`n , Lq
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - item K):
3 " 9
(Note: it item O is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or Contact DWQ for more information.)
P. Proceed to the sludge Volume Warksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope. }
Completed by: go C Date:
Sludge Survey Data Sheet
Lagoon Identification
Completed By:)'�--
Print Name Signature
�u P
Date: )--rf _oy
(A)
Grid
Point
No.
M
Distance from liquid surface
to top of sludge
M
Distance from liquid surface
to lagoon bottom (soil)
(D)
Thickness of sludge
layer
Ft. & inches
Feet (tenths)
Ft. & inches
Feet (tenths)
Ft. & inches
Feet (tenths)
1
4, I
2
L ~ri
3
u ,
L4
4
'~{,
�'i,Z
Z
5
�`.
u: I
6
5.
7
0
4 ,
8
9
10
'-! .
I
4, Z-
11
12
13
tE , U
44 .
14
15
16
17
18
19
20
21
22
23
24
Average
Ll
,
* All Grid Points and corresponding sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data -Sheet.
Conversion Table From Inches to Tenths of feet
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
�o
a
ry .M
^1 '
f
�0 •
+ S
r
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number NCA 9 2 0 9
B. Lagoon Identification p� %
C. Person(s) taking Measurements S S Lj
D. Date of Measurements - 9-o
E. Methods0evices Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler"
F. Lagoon Surface Area (using dimensions at the inside top of bank): P . (acres)
(CWaw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
b. If more than 1.33 acres,, acres x 6 = ' - , with maximum of 24.
(using sketch and d'rmenskms, develop a uniform "grid- that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid Intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on 'Sludge Survey Data Sheer.
1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole).' 1,C)
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: oC
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItemJ - Item 1, assuming present liquid level is below Max. Liq. Level: j.
L. Record hom sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points):
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
N. Record from the sludge survey data sheet the average thickness of the sludge layer.
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - item K): S • 3
(Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Work sheet if desire to calculate sludge volume for rectangular shaped
lagoon with unifo side slope. t t f
Completed by: 5 1 Date: ! - / '� 7
67
Sludge Survey Data Sheet
Completed By:�'tY
Print Name
SigniYure
Lagoon Identification
CPy Z
Date: J-7-0,j
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
M
Distance from liquid surface
to lagoon bottom (soil)
(D)
Thickness of sludge
layer
Ft. & inches
Feet (tenths)
Ft. & inches
Feet (tenths)
Ft. & inches
Feet (tenths)
1
.L,
q.CD
I
2
3
4
5
n
.`i
A1
2
8
9
10
. 't
[)
,
11
`�
U
12
13
Cj7
7-
14
,t}
t =
.C.
15
16
17
18
19
20
21
22
23
24
Average
(,
1 �y
* All Grid Points and correspondingcorrespondigg sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
Conversion Tabfe From Inches to Tenths of feet
Inches
Tenths of -fee:
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
02
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0"5
12
1.0
014
C191
o14
FP-t
r" Michael F. Easley,Governor
L
`� G William G. Ross Jr.. Secretary
Cp r 3 ZDM
North Carolina Department of Environment and Natural Resources
-� Cohen H, Sullins Director
�i;i�;;'r�; Division of water Quality
August 11, 2008
Prestage Farms Inc
P-4
PO Box 438
Clinton, NC 28329
Subject: Sludge Compliance Requirement Change
Dear Permittee:
In accordance with Condition 11I.19 of State General Permit AWG100000, your facility is
required to maintain compliance regarding sludge accumulation in your animal waste treatment
lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet
of treatment depth between the designed stop pump and the average elevation of the top of the
sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently
modified.
As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is
now to be based on the sludge volume as a percentage of the total treatment volume. The revised
Standard states that sludge accumulation in the permanent treatment zone must be less than 50%
of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the
sludge at the pump intake location. If either of these conditions is not met then sludge must be
removed or managed in accordance with an approved Plan of Action for Lagoon Sludge
Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and
treatment volumes to determine compliance.
Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your
facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s)
may already be in compliance without any sludge removal. Using your lagoon design (or as -
built information) and current sludge survey measurements, complete the NEW sludge survey
worksheet. If you have any difficulty in locating or understanding your lagoon design
information, please contact your technical specialist or county Soil & Water office.
No hCarolina
AWima(ly
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Internet: wwwncwaterqualitv.org Location: 2728 Capital Boulevard Raleigh. NC 27604 Fax I: (919) 715-0588
Fax 2: (919)715-6048
An Equal Opportunity/Affirmative Action Employer- 50% Recyded110% Post Consumer Paper
Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your
lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the
information and notify you of our decision_
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
If you have any questions about the new sludge requirement, sludge survey worksheet, or any
related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-
3221.
Sincerely,
014*' &1�42
Keith Larick, Supervisor
Animal Feeding Operations Unit
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - AWS820409
e��
�i�
NCDENR
North Carolina Department of Environment and Natural Resources
Michael F. Easley, Governor William G. Ross Jr., Secretary
Gregory J. Tharpe, Ph.D.
Acting Director
Division of Water Quality
March 18, 2002
CERTIE ED MAIL
RETURN RECEIPT REQUESTED
Prestage Farms
P.O. Box 43 8
Clinton, NC 28329
att.- Randy Barefoot
SUBJECT: NOTICE OF DEFICIENCY
LAGOON DIKES
Prestage Swine Facilities
Sampson County
Dear Mr. Barefoot:
On February 27, and February 28, 2002, staff from the Fayetteville Regional Office of the
Division of Water Quality conducted inspections of the company swine facility in Sampson
County. It was observed that the lagoon dikes were in need of the establishment of a cover
grass on several facilities. In addition, minor erosion of the lagoon dike was observed on the
back slope of one lagoons and the clay liner was observed to be eroding above the wastewater
line in a few of the lagoons.
The following is a list of the identified lagoon structures that require attention:
P-2, P-3, P-4, P-5, P-6, Px-8, P-11, P-12 A-D, P-19A&B, P-20, P-22B, Px-300,
require the establishment of a cover grass on the lagoon dikes in accordance with the
NRCS guidelines, primarily to prevent erosion.
2. P-3, P-12C, P-19A&B, exhibit substantial erosion of the clay liner above the existing
lagoon waste level and require an inspection of the remaining liner by a technical
specialist and any repair required to conform with the NRCS guidance prior to the
establishment of a cover grass.
225 GREEN STREET - SUITE 7141 SYSTEL BUILDING / FAYETrEVILLE, !+C 28301-5043
PHONE (910) 436-1541 FAX (910) 486.0707 WWW-ENR.STA i'F.NC1j.VENRI
AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER-- 50% RECYCLED/10% POST CONSUMER PAPER
DENR TOLL FREE HOTLINE: 1-877-623-6748
Prestage Farms
Page 2
March 18, 2002
P-19D was observed to have minor erosion of the backslope on the right rear corner that
requires repair prior to the establishment of a cover grass.
If you have any questions concerning this matter, please call Bob Heath, at (910) 486-1541.
Sincerely,
Robert F. Heath
Environmental Specialist
cc: Operations Branch
Central Files
Glen Clifton - Prestage Farms
Wilson Spencer - Sampson Co. NRCS
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Prestage Farms
P-4
PO Box 438
Clinton NC 28328
Dear Prestage Farms:
A 4 0 •
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
December 30, 1999 RECEIVED
J1N 1 12000
Subject: Fertilizer Application Recordkeeping
Animal Waste Management System
Facility Number 82-409
Sampson County
This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN)
application on fields that are part of your Certified Animal Waste Management Plan.
In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you
must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen
from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers.
Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to
be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRY], DRY2, DRY3, SLUR1, SLUR2,
SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ)
compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during
routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an
appropriate enforcement action.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
Iiability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the
DWQ staff at (919) 733-5083 ext. 571.
Sincerely
Kerr T. Stevens, Director
Division of Water Quality
cc: Fayetteville Regional Office
Sampson County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Prestage Farms
P-4
PO Box 438
Clinton NC 28328
Dear Prestage Farms:
LT?OW,A
IT 0
A&4 q4 a
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NAruRAL RESOURCE5
December 6, 1999
RECHAVIED
DUG 1 0 1999
FAY--ET-1 °ILLE'
REC. C:6 r6CE
Subject: Conditional Approval
Animal Waste Management System
Facility Number 82-409
Sampson County
Our records indicate that your facility was conditionally certified in order to fulfill the requirements
of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you
of your unresolved conditional approval status. Any facility receiving a conditional approval must notify
Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the
conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to
an enforcement action. As of December 6, 1999, we have no record of any information from you, advising
us of the status of your conditional approval. Therefore, please fill out the attached form and have your
technical specialist and landowner sign the form in the appropriate areas.
The completed form must be submitted to this office on or before 45 days of receipt of this letter.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability
for failure to provide DWQ with proper notification of your conditional certification status or possible failure
to comply with the requirement to develop and implement a certified animal waste management plan by
December 31, 1997.
If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083
extension 571.
Sincerely,
Sonya L. Avant
Environmental Engineer
cc: Fayetteville Regional Office
Sampson County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
ix _09
State of North Carolina ��t7
Department of Environment, Health and Natural Resources
Division of Water Quality
Non -Discharge Permit Application Form / Survey
M � FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
eperml Permit - Liquid Animal Waste Operations
The follow' uestions have been completed utilizing information on file with the
D review the information for completeness and make any corrections
wliti priate. If a question has not been completed by the Division, please
complete as best as possible. Do not leave any question unanswered.
Application Date:
I. REQUIRED ITEMS CHECKLIST ;-
Please indicate that you have included the following required items by signing your initials in the space provided next tctepch , -:
item. —
A lica I als -•„
I . One completed and signed original and one copy of the application for General Permit - Animal { :1
Waste Operations; ` )
2. Two copies of a general location map indicating the location of the animal waste facilities and 11
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Plan (CAWMP). if the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
II. GENERAL INFORMATION:
1. Farm's name:
2. Print Land Owner's name: Prestage Farms
3. Land Owner's Mailing address: PO Box 438 _• _
City: Clinton NC Zip: 28328 _
Telephone Number: 5 -5771 _ _
4. County where farm is located:
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): SR 1007 from Harrells to -Kerr turn right _1 2 mile n left
6. Pont Farm Manager's name (if different from Land Owner):
7. Lessee's kntegrator s nam if applicable; please circle which type is listed): PrestagePrestage Farms
82 - 409
FORM: AWO-G-E 2/26/97 Page 1 of 3
I
1,
III. OPERATION INFORMATION:
1. Farm No.: 82-40
2. Operation Description: Swine operation
Farrow to Wean
2000 - Certified Design Capacity
Is the above information correct? EJ yes; a no_ If no, correct below using the design capacity of the facility
Tyne of Swine No. of Animals Tvne of Poultry No. of Animals T pg of Cattle No of Animals
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 0 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
Other Type of Livestock on the farm: No. of Animals.
3. Acreage cleared and available for application: 45 ; Required Acreage (as listed in the CAWMP): 45
4. Number of Lagoons: 2 ; Total Capacity: 1516570 Cubic Feet (ft3)
Number of Storage Ponds: ; Total Capacity: Cubic Feet (ft3)
5. Is animal waste being applied on any field which has subsurface drains? YES or, NO (please circle one)
6. Are subsurface drains present in the vicinity of or under the lagoon? YES or NO (please circle one)
'ANT'S CERTIFI TIO :
(Land Owner's name listed in question 11.2), attest that
this application for PA (Farm name listed in question II. I)
has been reviewed by me and is accurate and complete to st of my knowledge. I understand that if all required parts of this
application are not completed and that if all required su orting formation and attachments are not included, this application package
will be ed to me as incomplete. y
Signatur `�-' Date (� L
V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner)
(Manager's name listed in question H.6), attest that this
application for (Farm name listed in question ILI)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5053
FORM: AWO-G-E 2/26/97 Page 2 of 3
WASTE UTILIZATION PLAN
Producer-----:PSESTAGE FARMS INC
Name of Farm- e P-4
Location ----- :P O BOX 433
CLINTON NC 28328
Phone--------- : 910-5921- 5771
Type Operation ------------- ;FAR -WEAN
Number of Animal ----------- : 2000
Storage Structure ---------- :Anaerobic
Method of application----- Irrigation
Amount of waste produced per year---•--
fj,`n,_tnty : SAMPSON
Lagoon 6,0
_ - ----. 1C1O`o' tins/yea.
Amount of plant available N (PAN) produced/year-: 10,900 lbs. /y =ar
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water aril/or
groundwater. The plant nutrients in the animal waste should be use
to reduce the amount of commercial fertilizer required for the
crops in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting
nuttrient. Waste should be analyzed before each application cycle.
Annual soil tests are strongly enc-ouraged so thrt -all plant
nutrients can be balanced for realistic yl-elds of the crop to be
grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of the
waste and to ensure that it is applied in an environmentally safe
manner: _
1. Always apply -waste based on the needs of the crop to be grown
and the`nutrient�content of the waste. Do not apply more
nitrogen'than'the crop can utilize.
Soli types -are important a -a s they have different infilrtion
rates, leaching potentials, cation e-- hange capacities, and
available water holding capacities.
_= Normally waste shall not be applied to land eroding at less
than 5 tons per acre per year. Waste may be applied tc, land,
eroding at 5 or more tons per acre annually, but less than
lt� tans per acre per year providing that adequa e filter
strips are established.
4. D7 not apply waste on saturated soi Is, Wher} =t i5 raining, 01-
1Nsl the surt.5ce is trozF-n. _E.4 ,her"- t-if These =G':d. 'i,_r-�E; FL -
runoff
to the surface waters which is no+- al 1 win;' i_InrfjS pry D!l Q.
ula
lai d -44d ;Git-4=t3-i;S-_�1d a1'_�_y ',;e r_,r-t_ir_j-.-"-•t_? 'r=�.t `.✓-1 � ; r�lr _. I_. a1_'i�:�
d:-;wnwind odor problems.
L _ To �aI,! mi e ��e ✓alue o' the rir_�'�. } a�';' 5 fru _r-;_r rir..._r.',,r` _:'rr ar to reduce the potential for pol luti -n, the wr_t�_ s;-!Q-u .d t:e
app iPd to a growing rrc, ; ;sr �rplied not moe than ._,t; .sy_s
prior to planting a crop or forages brealK.ing U'crmian zy .
Injecting the waste or disking will conserve nutrients and
redtt_e odor problems.
This plan is based on the waste appliC+.ti n method S1"!�wr at:_-j T#
/ou chc.o+=e to change methods- In the fLttr_lr ='� ; _;ii need to r-r2v-se
1 1 n . Nutrient 1 v is for different appl i ,,C:ati nn methods _,r.e
this lape e o ere^�t me_h�
not the same.
The estimated acres needed to apply the =,.n ..mil waste is based or
typical nutrient Content for thi_, ✓nc- offac? '!�'. lz�_ earje
.
requirements should be based on t`,- waste analysis ;-eport- fr lm.
your waste 'facll "!_y . 134 some casc-s yore( ii?.ay ,,_--n t to 3'ic-kv=
r
t
r
r:
Page 2-
plant analysis made, which could allow additional waste to be
aprized, Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content
and the crap type. Lir??e mist be applied to maintain pH in the
optimum range for specific crop production.
This waste Utilization plan, if carried ou , meets the
requirements for compliance with 15A NCAC 2H ,(__',217 .ndMpted bly the
Environmental Management Commission.
YOUR WASTE UTILIZATION -LAN 1 S BASED ON T'HE FOLLOWING;
Tract Field soil Crop Yield Lbs. N Acres -rs, 3N Month tQ
No. No. Type Code /Acre /!Jnit uZed Apply
10986 4B Car C 3,9 5cy,0 i 11),0 195tr MAR --Orr
10986 4B Ca.S L NIA ;_r , of r I) , c i 500 S-AP,-R I L
10386 4A CaB C 3.9 �s_) , 00 5. t_r 6825 MAR-OCT
10986 4A CaB L NIA 50. t)0 .35 . U 17 -5„? 5-APIR I L
- a ----- ------
TGtaI �
A�!aiinf'lM ng� ( C1Ltr-4e -m a1 5 r_-cnr,1
SUF-D1 US, Or Def_c=i t —22=
Crop codes; Crop --unit
---------------------
A=Barley-bu. - I=Cats-bps,
B=E:erMUdagrass(graze)-tons J=nye-but.
C=Bermudagrass(hay)-tons K=Small grain(graze)-acre
D=Corn.( grain-)-bu. L=Small grain ( hay) -acre
E=Corn (silage) -tons M=Sorgh_rn(grain)-r1Nt.
F=Co-t ton --1 bs . lint W=W hea t- bu .
G=Fescue (g r aze) --tons Y= escue- (Pasture) .-Mons
H-F=scue ( hay) -tons ( pas -ure)--tons
Applying the above amoLEnt of waste is .a rig Yrib. YOU should plan
time and have appropriate equipment to aPply the waste in a, timely
manner.
35
Face _
:•''- The applicator is cautioned that P and K may be over applied while
meeting the N ,reguiremenrs. In the futUre, regulations may require
farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only
addresses nitrogen.
3f, in interplanted fields (i.e. small grain, etc, intersee�ie, in
bermuda rays } , thrcu grazing, l h forage must be removed in
9 g g g g, ha/ and/or
silage. Where grazing, plants shOUld be gra:: ed when `heir rea.c t a
height of six to nine inches. Cattle should be removed when +�la.nts
are grazed to a height of four inches. In 'Fields where s(ra:llrgr-aim
etc, 1s to be removed for hay or silagR, care should h = exerr-i-�er
mQ: to to let- sm7-1i grain fo reac`-! m-t)_lrlty, e5.-- I % IJ71
the season (1.e= April or May). shading may result if small grain
•~ gets too high and this will c#efi litely interfe- e wil _ and of
bermudagrass. This loss of stand will result in rep E_lced yields and
;. less nitrogen being utilized. -Father than cutting Small grain for
r�r hay or silage just before heading as is the normal s:- tua ti on , you
are encouraged to cut the small grain earlier. You m.5. r want to
consider harvesting hay or silage two to three i Y-- =ring t1-�e
ca t = planted i n t= f-
,� -- asG,;, depending on time =�ra11 grain is _ , �l l =
The ideal time to interplant small!- gram, etc, i a late eptemi'D:er
or early October. Drilling is recommersded over broad, casting ,
Dermudag -ass should be grazed or mowed to a height cf about t;4c
.16ch�*s before drilling for_'best results.
Caution .must be- e'4erciged din graiing or haying- summer annuals
under stressed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrates levels is
recommended.
Acres shown In the tables are considered to be tie f'___ble
r= excluding required buffers fill=; strips --=ong dii_-;-:as, Gdd
areas unable to be .irrlcated, and perimeter areas ri-Gt i ecei wing
I . apr�licati ii r^ tes dcl� to F' 111pflent 1 � llli ty.t ^ns- 1-44c'`�_l l total
acres in thL- field 1.4st=-d may, and most likely w_1' be-, Tiot-e- than
'the acres si own =n the
See attached ma.-) show4 rill i_ is f=='l � '1w t _sz2d
36
Page 4
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate
of the soil at the time of irrigation such that runoff or ponding
occurs. This rate is limited by initial soil moisture content,
soil structure, soil texture, water droplet size, and organic
solids. The application amount should not exceed the available
water holding capacity of the soil at the Time of irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs of the crop.
If surface irrigation is the method of land application for this
plan, it is the responsibility of the producer and irrigation
designer to ensure that an irrigation system is installed to
properly irrigate the acres shown in tables. Failure to apply the
recommended rates and amounts of nitrogen shown in the fable may
make this plan invalid.
The following table is provided as a guide for establishing
application rates and amounts. .
Tract Field
Soil
Crop
Appli=
Applic
No. No.
Type
Rate
A00unt
(in/hr)
( inches)
roe Q
'.i
Cal
CO WMI
.15
.4a5
Lo98c_
This is the maximum, application amount a' ! Dwed for the soil
assuming the amount of nitrogen aiiowet for the crcp is not over,
applied. In many situations the application amount shown cannot be
applied because of the nitrogen limitation. The maximum
application amount shown can by applied under optimum soil
conditions.
37
Page 5
Your facility is designed for 180 cs:�ys of temporary storage and
the temporary storage must be removed on the A-vera.g? of once every -.
6 months. In mo instances should the volum, e c:f the waste be stored
in your structure be within. the 25 year 24 ho=:r storm storage or
one foot of freeboard except in he event of the 25 year 24 hour
storm.
t the e�pc:r i ty : f t e pr oducc -- �7.rl b4-aste r.ppl ica tor to
is _ r__ sl..bi_ � �c_
ensure that the spreader equipment is operated properly to apply
the correct rates to the acres shown in the tables. Fai.l!fre+ to
apply the recommended rates and amounts of shown -n the
tables may make this plant invalid.
Ca? 1 your technical s�-5aria lst .after vo r-ece3VA 'rh�F
analys?s report for .-5s St-nC in det_€-!m.i;-, dLno the-.m:�unt of wast,�
per acre and the proper appiicatior rate prior to a.D!:,I;%irig the:
was to .
NARRATIVE OF OPERATION
38
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P--4
Owner/Manager Agreement
I (we) understand and will follow and implement the- specifications
and the. operation and-maintenance�_procedures established - in the
approved animal waste -utilization plan for the farm named -above. 1
(we) know .that any expansion. to the existing design capacity ,of
the waste treatment and ,storage system or construction of new
faci-lities will require a,:.new certification to be submitted to the
North- Carolina Division of dater Quality (NCDWQ.j before the new
animals are stocked. I (we) also understand th-.t there must— he ric,
discharge -•of animal .waste•_ from _this ..system to th.e. surface waters
of the:�state-,jrom,•a storm-even.t . less.,severe th �n--tne '5-year,. 24-.
hour. -storm., -The approved.?;,planr.Ewikl7,be .filed on --site at the farm
office: -and at - the -office of the local Soil and WA. +er Conservation
District and will `e available for review by NC_}WG upon !E-quest.
Name of. Facility Ov4ner:" ._..FnESTAGE ,1=ART15 INC
(Please print)
Sigh att!r2: Q LJ�fl; Date. 1IW.
�i5%3L
Namehi�fis ii ,..Z: :e.iG'•., T„ ^r'' ?'hsr 'vn�•ws r., 6.: r. „�..__:. - „+-'
.. -Managcrl Z. cliff rent from 'owne.._} tl
r Na,me- of"Person P r e p a r i n g Flan; C. Glenn Cl i f tor.
(Please print:)
_ Affiliation: F'r�� �C3? cc'tt^r[�"_ Inc. Phoro- ?1i_.`-5':?
Address: P Q Box 47.S
C 1 _in 1 r-ri NC 2"8312G
-
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