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820404_CORRESPONDENCE_20171231
W- NORTH CAROLINA Department of Environmental Qual RE A10,5AFM JULi4 NCDENR 1<q `'��>acrmt� North Carolina Department of Environment and Natural Resources Pal McCrory Donald R. van der Vaart Governor Secretary June 25, 2015 John Royal John Royal #9 4025 Mt. Moriah Church Rd Clinton, NC 28328 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS820404 John Royal 99 Animal Waste Management System Sampson County Dear John Royal: The Division of Water Resources (Division) received your sludge survey information on June 19, 2015. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the John Royal #9 facility. Due to the amount of treatment volume available, the Division agrees that a sludge survey is not needed until 2019 for Lagoon # 1 The next sludge survey for this lagoon should be performed before December 31, 2019. Please call me at (919) 807-6340 if you have any questions. Sincerely, Miressa D. Garoma Animal Feeding Operations Program cc: Fayetteville Regional Office, Water Quality Regional Operations Section Permit File AWS820404 1636 Mad Service Center, Raleigh, North Carolina 27699-1636 Phone: 919-807-64641 Internet: http:llwww.ncwater.org An Equal Opportunity lAtfirmative Action Employer- Made in part by recycled paper DENR-FRO ,SUN 14 2013 BARWICK AG SERVICES, LLC OWQ 103 Country Club Circle Clinton, NC 28328 910-385-1000 June 13, 2013 North Carolina Division of Aquifer Protection Attn: Mr. Steve Guyton 225 Green Street Suite 714 Fayetteville, NC 28301 Dear Steve, Please find enclosed updated Waste Utilization Plans for the John Royal #9 Farm (82-404) and Hope Farming Company (82-54). The change for the Royal farm is field 1, tract 10485 from fescue to corn/wheat/soybeans/winter annual rotation and coastal bermuda. The change for Hope Farming Co is field 4, tract 6227 from coastal bermuda to a millet/rye rotation. If you need further information regarding this please call me at 910 385-1000. Thank you for your attention to this matter. Sincerely, ( 2,— 14 —6- --7- � Curtis Barwick 0 WASTE UTILIZATION PLAN Monday, May 13, 2013 Producer : John Royal Farm Name: John o. Royal #9 82-404 4025 Mt. Moriah Church Rd Clinton,NC 28328 Telephone # : (910) 564-4947 Type of Operation : Feeder to Finish swine Number of Animals: 1000 hogs design capacity Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste_ shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. Page 1 of 9 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons,etc.) 1000 hogs X 1.9 tons wastelhogslyear = 1900 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1000 hogs X 2.3 lbs PAN/hogs/year = 2300 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 : ACRES OWNED BY PRODUCER TRACT FIELD SOIL. TYPE &CLASS- CROP YIELD DETERMINING PHASE CODE LBS AW COMM, ACRES LBS AW APPUC. NIACRE wACRE USED TIME k 3676 - I 1-1 NORFOLK 0-2% - - BC SG i 8C SG -- 5.2i -26] 1 1, 501 J 5.2; 260 11 50� 115 --111.551 60 125.4 35 i37��2 11 50, 5-21_- 260 1 11-- 50 5.21 -260 11- 50�1 -�--0I- 01 1 01 01 0E -0 A 0 !0 I 01 2.5 2.5 2.9 2.9 3 3 3 - 3 1.5 1.5 2.8 - 2.8 6650 �125 754I 145 - MAR-0CT SEP-MAY L 3676 3676 1-1 1-2 1NORFOLK 0 2% - - FNORFOLK 0-2% MAR-OCT SEP MAY 3676 - 1-2 NOR FOLK 0-235 10485 1-3 NORFOLK 0-2%— C �� w SB WA BC �^ 334.65 3762 MAR-JUN SEP-APR 10485 10485 10485 10485 1-3 1-3 1-3 1 1-4 NORFOLK 0-2% NORFOLK 0-2% NORFOLK 0-2% INORFOLK 0-2% 411 5 APR�EP 15 150 390 75 728 140 SEP ARP MAR-OCT SEP-MAY MAR-OCT SEP-MAY- 10485 1- 1-4 INORFOLK a-2% I SG 1 ,01 ; - 101 --- 0� 3676 ! 2-1 NORFOLK 0 2% T - BC�4_ 3676 1- 2-1 INORFOLK 0-2% _ SG 1--_ TOTALS: 3643.23 1 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. • Indicates a Crop Rotation I 1 NOTE: The applicator is cautioned that P and K may be over applied while meeting ithe N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern Counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. i Page 2of9 ' TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) There are no Acres Leased Indicates that this field is being overseeded (i.e. inter -planted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen ,less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 arid 2 above: CROP CODE CROP C CORN BC HYBRID BERMUDAGRASS-CONTROLLED GRAZED SG SMALL GRAIN OVERSEEDED SB SOYBEANS --- - - --- — - - ---- — ----- - ----- -- - W WHEAT --_ - - -"-- -- -- - -�_ -- ----- - - WA --WINTER ANNUALS_ -- UNITS LBS NlUNTT BUSHELS ; 1.25 - TONS -- _ j- 56 AC ; 50 1 4 II _BUSHELS i BUSHELS -- -- -- i - 2-4 s Page 3 of 9 TOTALS FROM TABLES 9 AND 2 ACRES LBS AW N USED TOTALS: 12.71- _ 3,643J AMOUNT OF N PRODUCED: 2,300 "BALANCE -1,343 ' This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 370 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the toil at the time of irrigation such that runoff or ponding occurs- This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.58 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP WA RATE (inlhr) ANT (inches) E10485 -1.3 NORFOLK 0-2% 0.50 10485 _ •l-3 _- - NORFOLK 0-2% W _ - 0.50 '1 -- - _-- - NORFOLK 0-2% SG 0.50 _ '1 10485 -14 ----- - 10485 -- - - - 1-3 - -- u - - NORFOLK 0-2% - - SB -- -- ... -- 0.50 ; - -- 1 10485 - - - - --'1-3 NORFOLK 0-2% - NOF2FOLK 0 2% J - - C BC 0.50 0.50 1 i 10485 1�1 3676� SG 8c 0.50 0.50 '1 i '1 OLK0-2% - NORFOLK 0-2% 3676 1-1, 1-2, 2-1 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 4 of 9 NARRATIVE OF OPERATION Coastal bermuda rates and windows are from the previous WUP executed on 6112/2002. Row crop rates are from the current RYE tables. Page 6 of 9 PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited_ Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2_ The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing himther the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen.needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS)_ If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to 'Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland_ When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from anv perennial stream or river (other that an irrigation ditch or canal. Animal waste Page 6of9 other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters_ (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells_ 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc_, shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc_ are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion_ *19_ Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds_ 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Page 7 of 9 NAME OF FARM: John O. Royal #9 82-404 OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. 1 (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan_ This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: John Royal SIGNATURE: -c -DATE: - I 13 r NAME OF MANAGE" different from owner): please print SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: Curtis Barwick AFFILIATION: Barwick Ag Services ADDRESS (AGENCY): 103 Country Club Circle Clinton, NC 28328 (910) 85-1000 SIGNATURE: i DATE: Page 9 of 9 Py MIN "I I.P a r, i 0r RCDENR R, , North Carolina Deoartm-ant of E-nvironment and Natural Resources D'V+; Division of Water Quality Beverly raves Perdue Coleen H. Sullins Dee reeman Governor Director Secretary August 10, 2011 John Royal John Royal #9 4025 Mt. Moriah Church Road Clinton, NC 28328 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS820404 John Royal #9 Lagoon No. - 1 Animal Waste Management System Sampson County r Dear John Royal: The Division of Water Quality (Division) received your sludge survey information on August 1, 2011. With the survey results, you requested an extension of the sludge survey requirement for the Lagoon No. - 1 at the John Royal #9. Due to the amount of treatment volume available, the Division agrees that a sludge survey is not needed until 2014. The next sludge survey for the Lagoon No. - 1 at this facility should be performed before December 31, 2014. Please call me at (919) 71 5-6698 if you have any questions. Sincerely, J.R. Joshi Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section Permit File AWS820404 636 Mai! Service Center. Rali�rgn. Neill Caroil? ; tecauc^.: 2728 ti,aoizal Blv_., Kai , R--r:rl ::amble 2760 Pnone:a 9-7-32211FAY: 91q';;t-U aol'I-Usicine-Servm-1 -623-674E in =me-: sw w,.n .waieiauaiiie,.ar One No thGarolina Na w,ral1w An �QUrI JLL•GZ Ri!" i ,iiil�Tii= ill+�=.�iiC�^ Appendix 1. Lagoon Sludge Survey Form Revised August 2008 A. Farm Permit or DWQ Identification Number B. Lagoon identification C. Person(s) Taking Measurements D. Date of Measurement E. Methodslpevices Used for Measurement of: John Royal #9 82-404 - 1 Curtis Barwick 12/9/2009 a. Distance from the lagoon liquid surface to the top of the sludge layer. remote control boat wl depth sonar b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. pvc pipe c. Thickness of the sludge layer if making a direct measurement with "core sampler". F. Lagoon Surface Area (using dimensions at inside top of bank): 0.58 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon may have been built different than designed, so measurements should be made.) G. Estimate number of sampling points: 369 pis measured a. Less than 1.33 acres: Use 8 points b. If more than 1.33 ac. acres x 6 = with maximum of 24. (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the pump intake, take measurements of distance from liquid surface to top of sludge layer and record it on the Data Sheet (last row); this must be at least 2.5 ft. when irrigating. I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole): 0.2 J. Determine the distance from the top of bank to the Maximum Liquid Level 1.6 (use lagoon management plan or other lagoon records) K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: 2.0 (use lagoon management plan or other lagoon records) L- Calculate the distance from the present liquid surface level to the Minimum Liquid Level 1.8 (Item K Minus Item I, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) 9.8 N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 2-7 0. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer_ 7.1 P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus Item L): 0.9 Q. If Item O is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. If Item O is equal to or less than Item P, you do not h to determine volumes. _ 2.2 @ pump intake Completed by: Curtis Barwick Date: 12/9/2009 Print Name /Signature ,.....no...««.e.u.,.. .. ,,ie ice,,,• .. 1, Appendix 3. Worksheet for sludge volume and treatment volume Revised August 2008 The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone are determined from the information on the Lagoon Sludge Survey Form ( Items O and P, respectively). In this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet_ If the lagoon has a designed sludge storage volume, see notes at end of the worksheet The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape, the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square or rectangular shape_ For exact volumes for lagoons with constant side slope, the "Prismoidai Equations" may be used. Example Your Lagoon 1. Average sludge Layer Thickness (i) 2.5 ft. 7.1 ft. 2. Depth of the lagoon from top of bank to bottom soil surface (D) 11 ft. 11.6 ft. 3. Slope = Horizontal/ vertical side slope (S) 3 2.0 4. Length at the top of inside bank (L) 457 ft. 372.0 ft. 5. Width at top inside slope (W) 229 ft. MO fL 6. Length at midpoint of sludge layer L.,,, = L-2S(D-(T/2)) 398.5 ft. 339.9 ft. 7. Width at midpoint of sludge layer Wm W-2S(D-(T/2)) 170.5 ft. 37.9 ft 6. Volume of sludge (Vs) Vs=L,,,WmT 169,860 ft' 91,410 ft3 9. Volume in gallons: Vsa=V"7.5 gal./ft3. 1,273,950 gal. 685,575 gal. 10. Thickness of existing liquid tmt. zone (Y) 3.5 ft 0.9 ft 11. Thickness of total treatment zone (Z) Z= T+Y 6 ft 8.0 ft 12. Length at midpoint of total tort, zone LZ= L-2(S)(D-(Z/2) 409 ft. 341.7 fL 13, Width at midpoint of total tmt. Zone W= = W-2(S)(D-(Z/2) 181 ft. 39.7 ft. 14. Volume of total treatment zone (Vz) Vz = LZ Wz Z 444,174 ft' 103,463 ft' 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = VsNz 0.38 0.84 If the ratio R exceeds 0.50, than a sludge Plan of Action may be required. Check with DWQ for information on filing the Plan of Action. Note:. If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from both the volume of sludge (Vs) (Item 8) and from the voiume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV) / (Vz - DSSV) Example: If DSSV = 85,000 ft3, then R = (169,860 - 85,000) / (447,174 - 85,000) = 84,860 / 362,174 = 0.24. 16. Design sludge storage volume (DSSV) 85,000 17. Ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 0.B4 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 82-404 County: Sam son Facility Name: John Royal #9 Certified Operator Name: John Royal -Operator #: 17901 Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 Lagoon 2 Lagoon 3 Lagoon 4 La oon 5 La oon 6 1 a. Lagoon Name/ identifier 7 b. Total Sludge Depth (ft) c. Sludge Depth to be 3 Removed for Compliance ft d. Sludge Volume to be 300,000 Removed (gallons) e. Sludge PAN NA (Ibs/1000 gal) f. liquid PAN NA (lbs/1000 gal) g. PAN of Sludge (Ibs) NA (d x e)/1000 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If the sludge level is non -compliant, but below the stop pump level of the lagoon, compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26. SPOA 10-18-04 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. if microbe use is planned, specify the product to be used. Sludge will be physically removed off -site when necessary. Ample land is available. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. John O Royal Facility Owner/Manager (print) C F "IiOwner/Manager (signs re) Phone: 910-564-4947 Date: 2/1/2010 Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 10-1 B-04 Page 2 of 2 Appendix 1. Lagoon Sludge Survey Form A,,Farm Permit or DWQ Identification Number Revised August 2008 John Royal #9 t82404-i S. Lagoon Identification C. Person(s) Taking Measurements Curtis Barwick D. Date of Measurement 12/3/2008 E. Methods/Devices Used for Measurement of: a. Distance from the lagoon. liquid surface to the top of the sludge layer remote control boat wl depth sonar b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. pvc pipe c. Thickness of the sludge layer if making a direct measurement with "core sampler" F. Lagoon Surface Area (using dimensions at inside top of bank): 0.58 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon may have been built different than designed, so measurements should be made.) G. Estimate number of sampling points: 465 pts measured a. Less than 1.33 acres: Use 8 points b. If more than 1.33 ac. acres x 6 = with maximum of 24. (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the pump intake, take measurements of distance from liquid surface to top of sludge layer and record it on the Data Sheet (last row); this must be at least 2.5 ft. when irrigating. FEB 2 7 2009 I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole): 0.3 J. Determine the distance from the top of bank to the Maximum Liquid Level 1.6 (use lagoon management plan or other lagoon records) K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: 2.0 (use lagoon management plan or other lagoon records) L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level 1.7 (Item K Minus Item i, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) 9.7 N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 2.7 O. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer: 7.0 P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus Item L): 1.0 Q. If Item 0 is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. If Item O is equal to or less than Item P, you not have to determine volumes. 2.5 @ pump intake Completed by: Curtis Barwick Date: 121312008 Print Name (Signature �f Appendbr, 3. Worksheet for sludge volume and treatment volume Revised August 2008 The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone are determined from the information on the Lagoon Sludge Survey Form ( Items 0 and P, respectively). In this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume, see notes at end of the worksheet. The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and -of total treatment volume. If the lagoon is a standard geometric -shape, -the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" may be used. Example Your Lagoon 1. Average sludge Layer Thickness (T) 2.5 ft. 7.0 ft. 2. Depth of the lagoon from top of bank to bottom soil surface (D) 11 ft. 11.6 ft. 3. Slope = Horizontall vertical side slope (S) 3 2.0 4. Length at the top of inside bank (L) 457 ft. 372.0 ft. 5. Width at top inside slope (W) 229 ft. 70.0 ft- 6. Length at midpoint of sludge layer Lm = L-2S(D-(Tl2)) 398.5 ft. 339.7 ft. 7. Width at midpoint of sludge layer Wm W-2S(D-(Tl2)) 170.5 ft. 37.7 ft. B. Volume of sludge (Vs) Vs=Lm Wm T 169,860 ft3 89,594 ft3 9. Volume in gallons: Vsa=V*7.5 gal.lft3. 1,273,950 gal. 671,955 gal. 10. Thickness of existing liquid tmt_ zone (Y) 3.5 ft 1.0 ft 11. Thickness of total treatment zone (Z) Z= T+Y 6 ft 8.0 ft 12. Length at midpoint of total tmt. zone LZ = L-2(S)(D-(Z12) 409 ft. 341.7 ft. 13, Width at midpoint of total tmt. Zone WZ = W-2(S)(D-(Z12) 181 ft. 39.7 ft. 14. Volume of total treatment zone (Vz) Vz = LZ WZ Z 444,174 ft3 108,463 ft' 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = VsNz 0.38 0.83 If the ratio R exceeds 0.50, than a sludge Plan of Action may be required. Check with DWQ for information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from both the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV) l (Vz - DSSV) Example-, If DSSV = 85,000 ft3, then R = (169,860 - 85,000) 1(447,174 - 85,000) = 84,8601362,174 = 0.24. 16. Design sludge storage volume (DSSV) 85,000 17. ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 0 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number- - 82-404 County:- Sampson Facility Name:_ John Royal #9 Certified Operator Name: John Royal Operator #: 17901 Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon 6 1 a. Lagoon Name/ Identifier 7 b. Total Sludge Depth (ft) c. Sludge Depth to be 3 Removed for Compliance ft d. Sludge Volume to be 300,000 Removed (gallons) e. Sludge PAN NA (lbs/1000 gal) f. Liquid PAN NA (Ibs/1000 gal) g. PAN of Sludge (Ibs) NA (d x e)/1000 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If the sludge level is non -compliant, but below the stop pump level of the lagoon, compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26. SPOA 10-18-04 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. Sludge will be physically removed off -site when necessary. Ample land is available. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. _ John O Royal Phone: 910-564-4947 Facility Owner/Manager (print) L, () Dater Facili ner/Manager -s mature) Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 10-18-04 Page 2 of 2 4 x DENR -- FAYEi rWiLLE REGIONAL OFPCE I Epp,zndi.3. Lag60105lndgeSurve3'Farm � Farm Permit nrDWQ 1-4Ideati cation ��lnrnbeF , 4k rf 7- B. Lagoon Idrnrn;ation f C. Person(s) Mking lvimme=nts C 1. >t C �� r,•✓�C- 4 _ D. Data: Of M:asurtmmts 1 f - e7 E. MethodslDevices Used for Measurement ❑-f a. Distance:from tee lagoon liquid" space to toe top of the-siudge lays. b. Distance from the lagoon Ii su P.zacu D te bottom (soil) of boon: _ jW � ih- - c. ThiCIMess of the shidge layer if rmaihng a direct msasurement with "core sa=DItZ : F. LagDbn 5u lace Area (usinb dimension; at inside top of nanL): � �8 (acres) (Drain Skr=n Df lagoon on a sepa-am sheet and list dimeiisions,-and mlculate stuiace art&) G. Es��iaz✓ nu_nbe= of sampling poi�s: �f r! % Pam• r�rs .� a-' LesS than 1.3.3 aloe: Use 8 points b. If more than 1..33 a , e, act _; -- 6 = �_, with mw:;-nub of 24. (Using s---fzh and dimeasinm, drvclop a imiform "p" taai has numbei m iutrM=6on points that maw mos`L zlostly Lvith the tsti E -d uu=b� of =pEng phinis th3 gnd on--Dt4int< OD 1be lzgoor, grid M Corr -_spend With the data m he rc_ardsd in -paints of mwAnTr►m ) IL Comduat shidge mrvn1 and rrcDrd dat-- or-. "S1tlwae S=vey Data Sh= ". 1. — r trine: of shad ge m-vey, also =a n-e tie risn,ce =*oi, the M—.irmm 3Mai f Level to.ttit: PMZ11" I.ignid Level a=-- the lagoon, (m at gam aole): T. Det--- ine d.'tsta = f; mMz:imum Liauid Level to Y i= Liquid Levch v� (Den,...•- mint N nm Plan or oth-r lagoon r: cards) li Calculate distance from"': zstnt liquid surface l'_vel tD I inimtmn L icuid lev.-.I: Item J- Item 1, ass=ing pressmt iiaid level is below -Ma . Lic. LcveL- L Record from: sludge swvey data shvz: the distance yDm the ores pit lirnrid 5x7—a= level to the lagoon bottom (average for all the msa_surement -DDinrs): M. Record from sludge survey data sheet the dis`mnce ftm the present liquid s=,ace level to the top of the sludge.layer (average foF all the meastlremi fit points): Z N. ReDxi i from sludge su-vey data sheer the average taiclmess Of fhr sludge layer. D. Calculate the thiclmess oftht existing Liquid Trea=mt Zone (Item M - Item Ir-.): (Note: I; item 0 is loss tnan C fL, a sindge removal and unjimtix., piaZ may be renni:ed by h_ C. DWQ. Sc-, your specific n--m" ii or coma: tDWQ fCr more infC„nation.) Proceed iD 51un tr4 VD1llmF WDrl:SnCet I: Ck S:rE tD Gclti]15tL S111" V01L= f0- TeZ:t?. lar S' a, lagoon With unifo-im side slope. Corr�pleted try:}LS,±-�i Date: Lk-1 P nr—— Nazp- Si�ma=et I3 John Royal #9 82-404 12/29/2007 Y D S L W sludge layer depth slope length width 7 11.6 2 372 70 3.5 8.1 16.2 32.4 339.6 Lm 3.5 8.1 16.2 32.4 37.6 Wm 89,383 V cubic feet 670,370 Vg gallons PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 82-404 County: Sampson Facility Name: John Royal #9 Certified Operator Name:John Royal Operator #: 17901 Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 Lagoon 2 La oon 3 La oon 4 Lag oon 5 La oon 6 1 a. Lagoon Name/ Identifier 7 b. Total Sludge Depth (ft) c. Sludge Depth to be 3 Removed for Compliance ft d. Sludge Volume to be 300,000 Removed (gallons) e. Sludge PAN NA (Ibs11000 gal) f. Liquid PAN NA (lbs11000 gal) g. PAN of Sludge (Ibs) NA (d x e)11000 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If the sludge level is non -compliant, but below the stop pump level of the lagoon, compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26. SPOA 10-18-04 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. Sludge will be physically removed off -site before the end of the permit cycle. Ample land is available. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. John O Royal Facility Owner/Manager (print) Facility ner/Manager (ignature) Phone: 91 0-564-4947 Date: - ( Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 10-18-04 Page 2 of 2 I r t'YC' E� 4f r ppendi. L S. Lagoon Sludge Survey Form-6 r FP=-niio-DWQldenti�umb cationNe- �,^ -S s 14R .A-at7r,-FAYETTEIf1LLERENNAL0FACE' E. Lagoon Idanti5aation C. Ferson(s) MI-ing MeasuremenQu ctl I 4 D. Date ofMeasn mments /.2 - 2f-'V7 E. Methods/Devices 1=1sed for Measurement Of L DiSMCe iiam the lagoon liquid smface to the top of the sludge 3aye -- T b. Distance from the Lagoon li�ujd s=. - oe to the bot tqm (soil) of lagoDr-: c. Tbichtss ofthe sludgelayt:r if maEir�g a duect measurrmentwith "core sampler: x. Lagoon 6nrfane Area (using iumensiDns at inside toD oz bauL-): .6 / (acres) (Drain skctcb of'Lagoon on a sepamft sheet md list diznnnors,•and calculate sur a-.:e ar-af) G. EsdnmL- number of sampling points: p�7 ►-e*f �✓ - a.' Ltss than l33 acre: Use $ aoints v b. If more than 1.33 acm, a=..s M 5 = d , with maim= of 24. ("using sk_tch and dim=siom, dzvzlop a tanifarm "grid" fhat has n=btr of intesszrrinn points that maich Mort tlossly wish tat =ftnamd m=b= of satnp]ingpoint; n=td-uL Ninnber the g id int=----tion pointy as the lagoon grid to ro==pond with the data M be r=ordzd inr points of I. CD d=i sludge stnvvy and recora data on "Sludge Sv.-vey Data Shea". L At time of sludge s -, vey, also mtsre the distance f= the 1+ -+n*n L iT.iid Level to.th-- Prrsnnt L"s#d Level (maa=t at the lagoon gage pole): I. a L D.eL=mt distan e hotel M=-nn. t Liquid Level to lviin:.T,n3n Liquid Level• .2. 0 (Dmt--=in_ ucun Plan o- 03= ip-pm cnbrds) K. Calculate di nce from prseni h#tl sol-fa Lvel to Minimum Liquid lwel Item 7- Item I, assuming present liquid level is be1D-,x, ME--- Liq. Lcvsl: L. Record tom sludge survey lots sheet the distance n-am the present liquid stL-face level to the lagoon bDlahID (average for all the measurement 1DDmts): M. Record from sludge survey dam sheet the distanc;t from the present liM.1id smHae.t lei*el a I- to the top ofthe sludge layer (average for all the measurement points): N. Record t7am sludge smsy-vey data sheet foe average thi clm5ss of the sludge layer. D. Calculate the thicimess o the e;isting Liquid T.eatment Zone (itenn M - Item Ii : D. (Note: If lLm D is less than.4 ;ti:, c slndgc removal and utiliz2tion plan may be required by N. C.DWQ. See you snccinc ptrmil or coataei DWQ for more info^nation.) P. Proceed to shidge Volume Work -sheet if desire to caicnia.e sludge vDluae for =ectanguiar shaped lagoon with unifG"In side slope. f� �z--_Completed by:} L�s U=-xt w�4 Date: �-2 Y " / Prin: Nair Signatuze 13 Bacon Bits 82-159 12/28/2007 T D S L W sludge layer depth slope length width 4 10.3 3 180 150 2 8.3 24.9 49.8 130.2 !m 2 8.3 24.9 49.8 1002 Wm 52,184 V cubic feet 391,381 Vg gallons PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 82-159 County:___ Sampson Facility Name: Bacon Bits Certified Operator Name: David R Bradshaw Operator #: 16689 Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 La oon 2 Lagoon-3 Lagoon 4 Lagoon 5 Lagoon 6 1 a. Lagoon Name/ Identifier 4.0 b. Total Sludge Depth (ft) c. Sludge Depth to be 1.3 Removed for Compliance ft d. Sludge Volume to be 150,000 Removed (gallons) e. Sludge PAN NA (Ibs11000 gal) f. Liquid PAN NA (lbs/1000 gal) g. PAN of Sludge (Ibs) NA (d x e)11000 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If the sludge level is non -compliant, but below the stop pump level of the lagoon, compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. if future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26. SPOA 10-1 B-04 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. A sludge reduction product may be used. If not successful, sludge will be physically removed off - site before the end of the permit cycle. Ample land is available. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct David R. Bradshaw Facility Owner/Manager (print) Facility Owner/Manager sig tore) Phone: 910-564-6260 Date: 2 — o c� Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 10-18-04 Page 2 of 2 R NOV 15 209S �Etr'R - FA Yl=iTt'v,LL�rmAL ONCE Appix 3. Laboon Sledge Survey Farm L �1 A. Farm Permit or DWQ Identification Number 0 ■�� '�- `r - -�� _ �0' B. Lagoon Identification. r , /7 .a C. Person(s) taldng Measurements W D. Date of Measurements E. Methods/Devices Used for Measurement of: a Distance from the lagoon liquid surface to the top of the sludge layer _ - - - - �4 f6�,-- - - b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon; � c. Thickness of the shtdge sayer if malting a direct meastrament with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of banL): . �07 (a(us) (Draw Sketch of lagoon on a separate sheet and list dimensions, and calculate stnface area ) G. Estimate number of sampling points: a.' Less than 133 acre: Use 8 points Q� b. If more than 1.33 acre, acres a 5 = J , with maw of 24. (Using slstcand dimensions, develop a =form "grid" that has mmnibes of intersection points that match most closely with the ertim Rt d member of sampling points needed Numbcr the grid intersection points on the lagoon grid to corrapond with the data to be T=arded.furpoints ofmeanwe=) IL Conduct sludge survey and record data on "Shadgt Survey Data Sheet". L At time of sludge survey, also measure the distance from the M Li quid Level Present Liquid 4 to .the Level (measure at the lagoon gage pole): 1. Detem�nt distm= from Maximum Liquid Level to Mmimum Liquid Level d . d (DetemYine from Play or other lagooarr=rds) K- Calculate distance from present liquid surf me level to Minimnm Liquid level: Item 7— Item I, assuming present liquid level is below Max. Liq. Level• j L Record from sludge survey data sheet the distance from the present liquid surface level lagoon bottom q to the (average for all the measurement points): M. Record from sludge survey data sheet the distance from the present liquid surface level 3 to the top of the sludge layer (average for all the measurement points): N. Record from sludge survey data sheet the average thiclmess of the sludge layer. gyp, y 0. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): ! , (Note: If ltem 0 is less than 4 ft., a sludge removal and un ization plan may be requimd by N. C. DWQ. See your specific permit or contact DWQ for more informalom.) P. Proceed to Sludge Volume Worl sheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by:) C,�5 &/WiA Date: Print Name Signature 13 4 i Appendix 4 Sludge Survey Data Sheet Lagoon ID John Royal #9 82-404 Completed by Curtis G Barwick Date 8/8/2006 to max liq : 10" A B C C-B Grid Pt Dist To top of sludge Dist to lagoon bottom Thickness of sludge layer feet(tenth) feet(tenth) feet(tenth) 1 3.0 9.5 6.5 2 3.2 8.9 5.7 3 2.3 8.8 6.5 4 1.6 9.0 7.4 5 2.6 8.8 6.2 6 1.7 9.5 7.8 7 2.5 9.5 7.0 8 1.4 9.5 8.1 9 0.0 110 0.0 11 0.0 12 0.0 13 0.0 14 0.0 15 0.0 16 0.0 17 0.0 18 0.0 19 0.0 20 0.0 21 0.0 22 0.0 23 0.0 24 0.0 AVERAGE 2.3 9.2 6.9 John Royal #9 82-404 818/2006 T D S L W sludge layer depth slope iength width 3.45 6.9 11.6 2 372 70 8.15 16.3 32.6 339.4 Lm 3.45 8.15 16.3 32.6 37.4 Wm 87,586 V 656,892 Vg cubic fleet gallons ------��-i`� P.O. Box40788 Ral�� ��'D ��' �9 CEMENTNC 29 rHOLNAM 00 g �- 91.9-878-7297 South Atlantic Region � � �YK3� 9r.� Fax: 9�9-878-7473 g Orders: 800-845-7051 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 82-404 County: Sampson Facility Name: _ John Royal #9 Certified Operator Name: John Royal Operator #: 17901 Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 La oon 2 Lanoon 3 La oon 4 Lagoon 5 Lagoon 6 1 a. Lagoon Name/ Identifier 6.9 b. Total Sludge Depth (ft) c. Sludge Depth to be 2.9 Removed for Compliance ft d. Sludge Volume to be 300,000 Removed (gallons) e. Sludge PAN NA (Ibs/1000 gal) f. Liquid PAN NA (lbs/1000 gal) g. PAN of Sludge (Ibs) NA (d x e)11000 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If the sludge level is non -compliant, but below the stop pump level of the lagoon, compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26. SPOA 10-18-N Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. Sludge will be physically removed off -site before the end of the permit cycle. Ample land is available. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. John O Royal Facility Owner/Manager (print) ac ity Owner/Mans er(&ignature) Phone: 910-564-4947 Date: / I " 7` 0&, Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 sPOA 10-1 B-04 Page 2 of 2 o�0� W AT �9Q C) `C John Royal John O. Royal #9 4025 Mt. Moriah Church Road Clinton NC 28328 Dear John Royal: Michaet F. Easley, Governor William G. Ross Jr_, Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality October 1, 2004 WEIVE© OCT 15 12004 DENR - FAYETTEIIILLE REGIONAL OFRCE Subject: Certificate of Coverage No. AWS820404 John O. Royal #9 Swine Waste Collection, Treatment, Storage and Application System Sampson County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 24, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to John Royal, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supersedes and terminates your previous COC Number AWS820404 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the John O. Royal #9, located in Sampson County, with an animal capacity of no greater than an annual average of 1000 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay_ careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section —Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-32211 FAX: 919-715-05881 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer — 50%, Recycled110% Post Consumer Paper None ithCarolina Vatmallry If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. PIease be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office, The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all ec's) Fayetteville Regional Office, Aquifer Protection Section Sampson County Health Department Sampson County Soil and Water Conservation District Permit File AWS820404 APS Central Files r 9—C) Murphy -Brown, LLC 06/12/2002 P_o. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): John Royal Farm Name: #9 County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 1000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon 60 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft', tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gallyr Farrow to Feeder 4015 gallyr gai/yr Farrow to Finish 10585 gallyr gatlyr Wean to Feeder 223 gallyr gal/yr 1000 Feeder to Finish 986 gai/yr 986,000 gal/yr Total 986,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capaci Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr Ibslyr Farrow to Feeder 6.5 lbs/yr lbs/yr Farrow to Finish 26 lbs/yr lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr 1000 Feeder to Finish 2.3 lbslyr 2,300 lbs/yr Total 2,300 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 12.7 Total N Required 1st Year: 3203 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 3,203.00 Total Nitrogen Produced by Farm: 2,300.00 Nitrogen Balance for Crops: (903.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, - soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility_ 2of8 SpecificationsReception Area Trod Plaid IrrIgated Soil lot Crop Time to let Crop let Crop rbs NJAc Lbs N Total lbs crGagia Type Code ARMY Yield The NfUnIt Residual Me uIllized muUMMMMI RiBilpitl MINNOW 410 3(a) of 8 SLUDGY APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm SpecMcations PANIyrlanimal Farm Totallyr Farrow to Wean 0.84 Farrow to Feeder i Farrow to Finish 4.1 Wean to Feeder 0.072 1000 Feeder to Finish 0.36 360 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 360 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 1800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid berruda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 6 acreas of land. if you apply the sludge to com at a rate of 125 pounds per acre, you will need 14.4 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 60 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May)_ Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized I unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N I ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N I ton H Fescue - Hay 50 lbs N I ton I Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 ibs N 1 acre M Grain Sorghum 2.5 lbs N I cwt N Wheat 2.4 lbs N 1 bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N 1 acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. - soil-- � Application Rate - Application Amount Tract Hydrant Type _ Croce in/hr - - - * inches - 3676 1-1 Norfolk B 0.5 1 3676 1-2 Norfolk B 0.5 1 10485 2-1 Marvyn B 0.65 1 1 Norfolk G 0.5 1 #RE ! 6of8 Additional Comments: 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: #9 Owner: John Royal Manager: Owner/Manager Agreement: Ilwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment andlor storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Vwe understand that 1 must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour stomp. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: John Royal - — - - - - Name of Manager (if different from owner): Signature: -/a-0q- Date Date Name of Technical Specialist: Dawn Williamson Affiliation: _ Murphy _grown_ LLC. Address: 2822 Hwy 24 West, PO Drawer 856 _ Warsaw, NC 28398 Telephone: _ - _(91 Q) 293-3434 - Signature: 2�-6 2— Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS - Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS - (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying- Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall: be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. 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Thorpe, Ph.D., Acting Director JOHN O. ROYAL #9 AT": JOHN ROYAL 4025 MT. MORIAH CHURCH ROAD CLINTON NC 28328 Dear Mr. Royal: .; ..._ A41 A � �. �Ekq NCI)ENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT ANb niAcruRAL RESOURCES January 23, 2002 ate DE R—F : D W Q -------------- Subject: Certificate of Coverage No. AWS820404 John O. Royal #9 Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your application received on November 9, 2000; and subsequent responses to additional information requests, received between February 28, 2001 and November 2, 2001; we are forwarding this Certificate of Coverage (COC) issued to John Royal, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the John O. Royal #9 facility, Iocated in Sampson County, with an animal capacity of no greater than 1,000 Feeder to Finish swine, and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-'6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper http://h2o.enr.state.nc.us/ndpu/ Certificate of Coverage AWS820404 John O. Royal #9 Page 2 The facility's CAWMP meets all requirements in place at the time of certification. However, it appears that the irrigation system on site may not adequately cover all acreage listed in the Waste Utilization Plan. The owner should begin to address this inconsistency as soon as possible. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request sYiaaINe-ma within 30 days of notification by the Division. This; COC, is not automatically transferable. A name/ownership change application must be submitted to.the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Theresa Nartea at (919) 733-5083 ext_ 375. Sincerely, Gregory J. Thorpe, Ph.D. cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Dawn Williamson-Carroll's Foods, Inc., P O Drawer 856, Warsaw, NC 28398 Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File NDPU Files State of North Carolina RECEIVED Department of Environment and Natural Resources Division of Water Quality Nov 0 9 ?uuu Non -Discharge Permit Application Form (THIS FOR.11 A1.4Y BE PHOTOCOPIED FOR USE AS.4N ORIGIN. NATER QU/uTY SECTION General Permit - Existing Animal Waste Operfifl&;Ma.sa Permitting The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections that are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFOPUNIATION: 1 -I Facility Name: John O. Royal :�9 1.2 Print Land Owner's name: John R 1.3 Mailinu address: 4025 Mt. Moriah Church Road City. State: Clinton NC Telephone Number (include area code): 910-564-4947 Zip: 28328 1 A County where facility is located: Sampson 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): SR 1323 1 mile off 42IN. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrators name (if applicable. please circle which type is listed): Carroll's Foods. Inc. 1.3 Date Facilitv Originally Began Operation: 1/l/1976 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: _82_ (county number): _404 (facility number). 2.2 Operation Description: Swine operation - Fee —der to Finish 1000- Certifit d Design Capacity Is the above information correct? yes: �no. If no. correct below using the design capacity of the facility The "No_ of Animals" should be the maximum number for which the waste manauement structures were designed_ Tvpe of Swine No. of Animals Tvpe of Poultry No. of Animals Tvpe of Cattle No. of Animals 0 Wean to Feeder 0 Laver 0 Dairy 0 Feeder to Finish 0 Non -Laver 0 Beef 0 Farrow to Wean (4 sow) 0 Turkev 0 Farrow to Feeder 0 sow) 0 Farrow to Finish (4 sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 7/7/99 Page 1 of 4 82 - 404 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 7.2 : Required Acreage (as listed in the AWMP): 5.1 2A Number of lagoons/ storage ponds (circle which is applicable): __L_ 2.5 Are subsurface drains present within 100' of any of the application fields? YES or (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or NO(please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act. NRCS Standards, etc.) (Swine Only) ES or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? REQUIRED ITEMS CHECKLIST Please indicate that you have included Eh: following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations: 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied: 3.3 Two copies of the entire Cenified Animal Waste Mana�,ement Plan (CAWMP). If the facility does not have a CAWMP. it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Some of these components nice, 1101 have been required at the time the facility' was certified but should be added to the C4If:LIP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitroven (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation. injection. etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for even, crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3. 10 A site schematic. 3.3.1 i Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortalitv Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design. calculations. etc.). Please be sure to include any site evaluations. wetland determinations. or hazard classifications that may be applicable to vour facility. 3.3.16 Operation and Maintenance Plan. If vour CAWMP includes any components not shown on this list, please include the additional components with vour submittal. FORINI: AWO-G-E 717/99 Page 2 of 4 82 - 404 dif Facility Number: 82 - 404 Facility Name: John O. Royal 49 4. APPLICANT'S CERTIFATION: 1. �h0 �. r,Qa� (Land Owner's name listed in question 1.2). attest that r this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and�io the best of my knowledge. I understand that if all required pans of this application are not completed and that if all required supporting information and attachments are not included. this application package will be rzzurned to me as incqc�plete. Signature Date I I — (G ` cc) 5. MANAGER'S CERTIFICATION: (complete on!}' if different from the Land 0%%ner) (Manager's name listed in question 1.6). attest that this application for _ (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my krrn.leug ! ar der;tand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included. this application Package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE. INCLUDING ALL SUPPORTING INFORISVIATION AND MATERIALS. SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT 1617 MAIL SERVICE CENTER RaLEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 7/7/99 Paec 3 of 4 82 - 404 -71i .I 9 WASTE UTILIZATION PLAN February 1, 1996 PRODUCER: John Royal - LOCATION: Rt 1 Box 148 Clinton NC 28328 TELEPHONE: 910-564-4947 TYPE OPERATION: Feeder to Finish Swine NUMBER OF ANIMALS: loon hogs design capacity PAGE 1 The waste from your animal facility must be land applied -at a specified rate to prevent pollution of surface and/or groundwater.. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infilitration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility_ Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN PAGE 2 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, 03, tons, etc.) 1000 hogs x 1.9 tons waste/hogsyyear = 1900 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1000 hogs x 2.3 lbs PAN/hogs/year = 2300 lbs. PAN/year Applying the above amount of waste is -a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. I The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** + Los DETERMINING PHASE CODE AW N PER ACRES A.d PER AC 1.2 I USED _ APPLIC, TIME 3676 1 Mac BH 6.0 0 2.0 800 Ann MAR-OCT 3676 -1 SG 1 150 0 12.0 1100 SEP-MAY 75 2 INoB 76.1 0 5.2 0 400 1 Mtit - G C i AL 13240 -- Indicates that this field is being overseeK3 (i.e. ir._=rolante or winter annuals follow simmer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requlrments. Folinning in 199^ the Coasial Z.cne Management Act will require farmers in some eastern ccunties cf N tc have a nutrient management plan that addresses all nutrients. _.._s plan only addresses Nitrogen. WASTE UTILIZATION PLAN �- TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE" (Agreement with adjacent landowners must be attached (Required only if operator does not own adequateE land. See required specification 2.) PAGE 3 ACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER'-' ACRES AW PER AC AC USED APPLIC. TIME END - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Acreage figures may exceed total acreage in fields due to overseeding. ** lbs AN N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. ■ r'. 1:i WASTE UTILIZATION PLAN PAGE 4 l n following legend explains the crop codes used in tables 1-and 2 above; LBS N CROP CODE CROP UNITS- PER UNIT 50 150 BH HYBRID BERMUDAGRASS-HAY TONS SG SMALL GRAIN OVERSEEDED AC TABLE 1 TABLE 2 TOTALS FROM TABLES 1 AND 2 7.2 3240 TOTAL ! 7.2 f 3240 AMOUNT OF N PRODUCED 2300, *** BALANCE J - 1 -940 *** This number must be less than or equal to 0 in order to fully utilize the animal. waste N produced. Acres shown in each of the preceding tables are considered to be the Usable acres excluding required buffers, filter strips along ditches, odd areas unable to by irrigated, and perimeter areas not receiving -full application rates due to equipment limiµations. actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE. The waste Utilization Plan must cannain prcv_sions fcr periodic land application of sludge at agronomic ra-es. The sl-,jge will be _..:trienc rich and will require ire pre=auViina Y me s�re= LD Prevent er apl_Cat_on of n' vrienis or ocher e e[ nLs. _o: r i rodu _lo.. facility will produce approximately 370 pounds of plant available ni:rcgen VAN) per year In the sludge that will need 4o be removed on a periodic basis. This =igufe :s PAN when roaicasting One sludge. Please be aware that additional acres of land, as well special equipment, may be Needed when you remove :his alulge. WASTE UTI]AZATION PLAN = at 1 PAGE 5 I' See attached map showing the fields to be used for the utilization of r- waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or pending occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 50 days of temporary storage and the temporary storage must be removed on the average of once every 2 months. In no instance should the volume of waste being stored in your structure be within 1.7 feet of the top of the dike. YIf surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report �. for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION: This planreflects Pounds of Animal waste Nitrogen per acre at a rate of 400 pounds —This amount was obtained from a prier baste Utilization Plan. (SEE FILE) WASTE UTILIZATION PLAN > Plans and Specifications I.. PAGE 6 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct; -application, or direct discharge during operation or land application. Any discharge of .waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste.`- If the producer does not own adequate land to properly dispose -of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips _. will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Standard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. WASTE UTILIZATION PLAN =, PAGE 7 0.. Waste nutrients shall not be applied in fall or=_winter=for spring planted crops on soils with�:a high potential for; leaching. Waste nutrient loading -rates on these'soils .. should be held to a minimum and a=suitable winter cover crop planted to take up released nutrients. waste shall not be applied more than 30 days prior to planting of --a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may -be reduced for -waters that are not perennial provided adequate vegetative filter 'strips are present. (See Standard 393 —Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and imple- menting a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept i on site. WASTE UTILIZATION PLAN NAME OF FARM: Royal Farm #1 OWNER / MANAGER AGREEMENT PAGE 8 I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the ap- proved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also cer- tify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: Jo Royal SIGNATUR5MANGER NAME OF f different f f0m SIGNATURE: DATE: I ` 14 _1? 11 owner? : please print DATE: .DAME OF TECHNICAL SPECIALIST: Wilson Spencer AFFILIATION: NRCS ADDRESS (AGENCY): 84 County Complex Rd. Clinton Nr-- 28328 SIGNATURE: �v S, nJe�a L' e Q ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement -with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) 'RACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED or------- APPLY RESID. APPLIC METH N TIME )48- 2 o B C 60 75 0 6.6 495 MAR-JUN .-I TOTAL 1495 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. r AI AI I AJ (DG 'AC%t- -;sY QG��� - Apr', 1 . ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: 'ROP CODE CROP UNITS PER UNIT C CORN BUSHELS 1.25 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED Page: 4 T3G7( }.r^r c"fy that I tOwfl have a to)the following irritation equipment: TYPE IRRIGATION AND SIZE AVAILABLE FROM (owner of equipraenl) I further certify that, through the arruigemeMs 1 have made concerning irrigation equipment. I will be able to trriple as rucessmy according to my waste management plan. Signature Date PRODUCER CER7IFICATION�OffA NT TO PLANT GRASS FOR I OI'1 n R4 , certify that I will punt the specified grasses (producer) as outlined in my waste manaSernent plan at the next available wedine date. If this seeding date is in excess of 6 months From the date I stock animals. then I will provide a temporary cover of $mall rain if riled for irrigation. �_ - Signature �. � _ Date 7 (,producer) z 7n . iPP WASTE UTILIZATION PLAN _ -ta FOR JOHN -RMILL -' ROUTE 1 BOX 14 8 CLINTON '-NC 28328 April 11, 1994 Your animal waste utilization plan has been specifically developed for your 1000 FEEDER TO FINISH SWINE operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application and annual soil tests are encouraged so that all plant nutrients and lime can be balanced for realistic yield of the crops to be grown. Several factors are important in'i'mplementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environ- mentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. The amount of available nitrogen for plant use is dependant on the method of application. Soil type is important due to different leaching potential and yield potential. waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor,problems. To maximize the value of the nutrients for crop production and reduce the potential for pollution, waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of the waste will conserve nutrients and reduce odor problems. The acres needed to apply the animal waste are based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less depending on the specific waste analysis report for your facility at the time of irrigation. Your waste utilization plan is based on the following: TABLE A. AMOUNT OF WASTE PRODUCED PER YEAR NUMBER OF TONS WASTE PER -TONS WASTE ANIMALS TYPE OF ANIMALS 1000 ANIMALS PER YEAR - - _j 1000 FEEDER TO FINISH 3700 3700 ------------------------------------------------------------------------- TABLE B. SUMMARY OF CROPS BY FIELD ---------------------------------------------------------------------------- TRACT FIELD SOIL ACRES CROP CROPCODr 3676 1 NoA 2.00 HYBRID BERMUDAGRASS HAY BH 3676 2 NoA 5.2 HYBRID BERMUDAGRASS HAY BH TABLE C. SUMMARY OF CROPS, YIELD, AND NUTRIENT REQUIREMENTS BY SOIL TYPE ------------------------------------------------------------------------------ CROP jSOILjYIELDjUNITSjTOTJL N *TOTAL P *TOTAL K HYBRID BERMUDAGRASS HAY NoA 6 TONS 1400 0 1140 - 1.60 * Total phosphateandpotash amounts should be confirmed with a soil test. TABLE D. WASTE MANAGEMENT BY FIELD CROP WASTE APPL TYPE WASTE N COMM N MONTHS TO APPLY TRACT FIELD CODE METHOD WASTE LB/AC LB/AC ANIMAL WASTE ------- 3676 ----- 1 ----- BH -- IRRIGATE SWINE 400 0 APRIL TO OCT 3676 2 BH IRRIGATE SWINE 400 0 APRIL TO OCT acres, crops, and application method shown in the car cec3.i nr: rahl os wi 1 1 ,,.6ommodate approximately 1252.1 animAls of the type shown in Ta Le A. f more commercial fertilizer is used than is shown in Table D, then additional acres of land will be needed. A 3 - 15 feet wide permanent 3rass filter strip should be seeded along all ditches in fields ghat receive animal waste. ADDITIONAL COMMENTS Prepared by: Title ) ("IN �r_curred in by i-- ro u er � M;. �. /. ` � �' '' `'4• ate'-- - qN ZA ell -1 All, (41 yr, '-"• � .�' I � ';, �'.p,• boo y � P•�.•�. .-... '�;'�. ��"�' ;. •r �., � f -�::� 14 14 co i �i ` ♦ w / {, 7 i \ 1 /' , `IRS 41 14 •:}r \\ .ti, / t r :: 1'ti J It '� r / �1�1�I /w � r .i iyi� � +�: i! `.a � . i•',',I Z'\ 1 h �+ . r♦ Y'- �:. ' � 1i�y �`. �� ��;:. � .� •" ,� •- �•'L••w1``'-� ',+'1i � i.`• -� �.. � _ _ �J: _ .. 1 ~ ass ~ •a�•� � � l 51 �1 ANIMAL WASTE UTILIZATION PLAN ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased, etc-.l co hereby give _:Tch 17 f) e_e�t Z2 permission to apply animal waste from his Waste t1tilizaticn Sr tem on �j acres of my land for the duration of time shown The field(s) on which waste c-an be applied are shown on the attached man. I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land cr Crops. i also _i-a-erEtand that the use Of waste will reduce my need For -erti l iZer. `'Adjacent Landowner f _ - Tna`'a Waste Producer:—�.; L� Date 9 5 1'7'1 f lechnica i-^-ri_r_e_-e _, ,__ v Date SWCD Representative ! � 4/ �;�L7f�1DDate Term of Acreement : 19_ tc of Ten Years cn Cost Siva-=_ hems) {See Required Specificatior_ mc. r�� r : mels c4c, f�C.tt I ` 1ck -'�C�-CA e EMS Cut, G 'r c,4ec,\+- c) 'or cant co r rc L I ".�, - C;� -) 3 - -�) `l 3 I-1 Soc)-\P.5c,n CO. 3 (' I L -� jV• C' . � i v { :� i o n d � � nv i �'or� mic' il�t� � 1 1 1�t�c.(3 C rv�r ��- 17 0� �q j�t� 3 3r�'�1 c� Soy I �A Con-)c c ja-hnrj L-L, -,a - � q �(o L 0 r L;►�{�,��, NC -. C me�9eney �G�ion � �o�rl A Allimill Wr,lc• Mcrrlarc•flrc•11r Syslems• The last htlfft•r is ,a good neighbor buffer. Try -to maintain a 111ininiunl dislamcc ul ?oltl lecl Irtiin any homes or other building% Ireclticnic•d lip ptaiple. I t111111•rrliore, dti r)cit stake land applit.atitlns (In (la.vs vJI 11 t•mvs• it•e ivind. Will on these days may irritzitc ncighl)(Irs Or cv(.ti pollute surface waters. ';... Ilshig resmiric• lists in Appendix A, you should devulop an emergciil,x .ic'titin plan fc►r your waste IIandIinl; syst(.lil, I'Ilis I)I'ill will 11e hilljlenit-IM' l in 1he es't•ill that tisastes frclni V(Mr c11-1crMi11n are It.-Aing, iis'r•rl1mving, or running; off the site. Yoti sh()tllcl NO'I W,lil until tsastcs rc:nh stirtat'c• is'alerti or leave vciur In111ic•rls' t11 ktm.sicler 111a1 \'otl have it proh1cm. Yeti should niake cvcry efftirt i1, ensure that this does not happen. This pl-1n Should be available tci all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Depending; on the situatiotl, this slay or trlay ncit he possible. �u}; f;csted responses to problems are listed below: T :1. kigomi iiserlluw--pcissible solutions art-: • ,icld .soil to beret to increase elt-3- Aid of dani • pump wastes to fields at an acrellt- able rate • stop all additional flow to the lagoon iwaterersl • call a pumping contractor • make sure 110 surface cater is enter- ing lagoon N(?"I F: These activities .~!milt) he started when \'stir klg(liin has exceeded the temporary storage level (st c Chapter 2). b. Runoff from waste application field —actions include: • immediately stop waste application • create a temporary diversion or berm to contain the waste on the field • incorporate waste to reduce fur- ther runoff EMERGENCY ACTION PLAN . "Oth 4 'ifojln,r tiiah• I20)k, 11rh. Ch#ter S: Pr ner Applicativns_of Swine 11'trstc r: f,. . c. Leakage from the waste distribution system: • pipes and sprinklers —actions include: � , — stop recycle (flushing sysivin.) _-..step IrrIgattnn pump — close valves to eliminate further .-:discharge separate pipes to create an air gap and stop flow • flush system, houses, solids separa- tors --actions include: — stop recycle (flushing system) pump - stop irrigation pump - make sure no siphon effect has been created - separate pipes to create an air gap and stop flow d. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks —possible action*: • dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon • if holes are caused by burrowing animals, trap or rerr ow. arllro'll •. and fill holes and compact with a clay type soil • other holes may be likewise tempo- rarily plugged with clay soil ` Lagoon problems require the consultation ot fin ifulh•idual experic•nred i►i fhe rtr•.i,gti wid itwottufirrn rel I,r;{r+ritr. I, if lmr►n,rrtr►rt repair rneasteres. 2. Assess the extent of the spill and note any obvious, damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? 90 NOrth Carolina Cmf rari+r F.xfmiun Smice Animal Waste Management Systems- �rf ' - 7i- 3. Contact appropriate agencies (agenq listing is in Appendix A). a. During normal business hours; :call your DEM ' regional office; after hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the in- cident from item 2 above, the exact location of the facility, and the location or direction (if movement of the spill, w('alIlVr jilld willd cc►ndllioetti, wlral corrective measures have been under taken, and the seriousness of the situation. b. if spill leaves property or enters surface waters, call local EMS. C. Instruct EMS to contact local Health Department. d. Contact CES, local SWCD office, and local NRCS office for advice/technical assistance. 4. Implement procedures as advised by DEM and technical assistance agencies to rectify the dam- age, repair the system, and reassess the waste management plan to keep problems with release Explain who and when of wastes from happening again. to collfact Should prol)lerm develop. Growers who use waste materials as fertilizer or a source of lime RECORDS should maintain records of the analytical results, application rates, MANAGEMENT and soil tests for each application site. This section will address the importance of Records Management as a vital part of an animal waste management system. Recommendations for the land application of Jninwl ►sasle should lie based on actual laboratory analysis from a s.imple of your waste lagoon. In Chapter 3, you determined the amount of waste to be handled. Then, with an analysis of the waste, you determined how much of the waste you could apply to a given crop or crap system over a year's time. When combined with the calibration section, you determined how long you should operate your equipment to apply just the right amount as prescribed in your waste utilization plan, and to apply the waste at no greater than agronomic rates as required by law. Describe the irrportarti a of recurd rrr4magrrnent. 3 North Carolina Rare Ureierrsity Insect Control Checklist for Animal Operations ', .., . Suurc'c Cuusc iiA4i's to Control Ins�rls Sifr 5perifi�� Yr'arliccs - - - Liquid Systems Flusb Gulicrs Accuumlalion of solids Plush system is desigucil and operaicd sa; ; y ;;;;;;;:s:�a: sn9:,; . ;;•„;, sufticiently to remove accumislated solids from goiters as designed. Remove bridging of accuntulaicd solids at discharge Lagoons and.[,its Ciusied Solids Maintain lagoons, scilling basins and pits whcie pest breeding is apparent to minimize the crusting of solids to a depth of no more Ilan 6 - 8 inches over more Ilian 30% of surface. l:xcessiVe vegetative • Decaying vegetation Maintain vegetative control along banks of l iruwili lagoons and other impoundments to prevent accumulation of decaying vegetative malter along water's edge on impoinulmew's pirimetcr. _ Dry Sysienis . Fced Spillage n Design, operate and maintain fCcd sysicnis bunkers and troughs) to minimize line accuntulalion of decaying wastage. Cl Clean up spillage on a routine basis (e.g., 7 - 10 day interval (lilting snnnincr; 15-30 day iotcrval during winter) heed Stor;i6c Accumulations of feed residues CI Iteduce moislure aceunitdation witltin and around inimediale perinicicr of lccd slorave areas by uistiriiig driiiiwge away f um site antVor providing adequate containnicnt covered Mini for brewer's gr in :nut similar high moisitire grain ptothicls). fl Inspect Gir mid remove or hicak np accunmlaied solids in 11NO' sirips aromid feeif slnral;c ;s uceded. A hl W - November 11. 1l'aye l 1 Srwrar Cause HNIPs to Control imects Sitc 5IMCific Practices Animal Ifolding Areas AccumnNIiOtis of aninial wastes Eliminate low areas that trap moisture along ' and fetid %vantage fences and other locations where waste accumulates and disturbance by animals is minimal. or, Maintain fence rows and filler strips around animal holding areas to minimize accumulations of wastes (i.e., inspect far and s,... 3 xemove or break up accumulated solids as needed). My Illanurc IIJndling • ACCLI1110 itl1OM 0f+1114110 WaSICS Cl Remove spillage on a routine basis (e.g..7 - IQ Sysrcals' day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. C7 inspect for and remove or break up accumulated wastes in filter strips arutlnd stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Enlomoingy, flox 7613, Norlh Carolina Slate I Iniversily, AAIIt. - Nuvcudwr 11, 1996, Page 2 llortnlity Management 'Methods (check whic' method(s) arc being implemented) J Burial three feet beneath the surface of the ground within ?' hours after 1.no.tle I �e of the death. The burial must be at least 300 feet from any f1o,.v1nrt stream or public body of water_ ld' Re'^r?e:ing at a rende:inQ plant licensed undo. G.S. 106-163.7 Complete incineration In the case of dead poultry only. piacing in a disposal pit of a size and design approved by the Department of Ac-1 iculture v Anv method v-hich in the professional opinion of the State Veterinarian y,-Culd make possible the salvage of part of a dcad animal's value without endangn.ing human or animal health. (% raten approval of the State 'Ve:e-inarian must be attached) Swine Farm Waste Management Odor Control Checklist Source Cause 11MI's to Minitnize f)dur Silo Specific 161-acliccs I �uuslcad • Swine production Vebciative or wooded buffers; d Recommended best management practices; ff Good judgment and common sense Aultttwl b,kh- surfaces • Dirty mantire-comcd ailtinali W pry floors I I���u .uilwcr. • Wct 111wilite-covered lhiors Slntic+l Ilonrs; Waterers localed over slowed floors; Cl feeders at 1tigh end of solid floors; CeScrape manure buildup froin floors; n ilnderflonr vetit Owinn fur drying Al.inur� cllc4tiun pits . IhinC: CK frequent msoure removal by plush, flit rccharge. • 11ailial microbial ticcoturmsilion /or scrape; lnderlloor ventilalion Vuilil.+[iuu c�b,u][ Iaus • Vnlacilc lases; VK fan mainlenance; lhusl Cl I:fficicnl air111OVemettt lu,l����r soufrc►a • I)usl A' Washdown W%veen groups ofanisnals; n Deed addilives; n Feeder covers; Feed delivery tlownslHxil cxlendets to fectler _ coves ue.fi Agilatiun of recycled laboou n flush tatik covers; lhittid while taul-s are filling © Extend rill lines to :scar bottom of gents wish anti -siphon vents Abilaliou rluiriiib tvusletvatcr [lnderllclnr flush with unticrllu<1r vcntiia4i+let convc)-ance 1'il 1crlu.uZe lwiius . Abilalinn of recycled 1:1g1i+iit l-ueud recltargc Iiiics to hear butiom tit' Fits liquid while pits are filling with anti-s:11114m vows a fill st.�uuuis Agilwion during sump lank Cl Sump l:irik covers filling; Lind dr-awdown t1R1]nl� +Bain i'1111e1'Itti11 • Agitaliou during waslLwater 5 flux covers or juncli+nu blixes conveyance AAN it: - f oweidicr 11. 1996. fate 1 Source Cause ' BMPs to Minimize Odor Silt Specific Practices End of drainpipes at • Agitation +faring wastewater LPr Extend discharge point of pipes underneath la6non conveyance lagoon liquid level Lagoon surfaces . Volatile gas emissions; Proper lagoon liquid capacity; • Biological miring; dCotrecl lagoon starlup procedtres; • Agitation � inimum surface area -to -volume ratio; ; Minimum agitation when pumping; ❑ )"echunical aeration; Proven biological additives Irrigation spriAler a IIigh press= agiudion; rdgatc on dry days with Tulle or no wuid; ntic'lles a Wind drift � :Minimum recommended operating piesmre; :�Nmpintake near lagoon liquid surface; Pump from second -stage lagoon Sim :age tank tit basin • Partial utic abial dreolnposil"; n 11oltonu or midlevel loading; sill lice . Mixing while filling; ❑ Tank covers; a Agitation when emptying ❑ Basin surface teats of solids; ❑ Proven biological additives or oxidants .Scaltlll' hasdll 5,11(f ce • l atrial 1111►Jubial decomposition; Cl Exte:ltd drainpipe oultcl5 tlndernewh liquid _ .. • Mixing while filling; level; 0 Agitation when enptying Cl Remove settled solids regularly KI-m re, slurry or slltdgc a Agitation whcu sllrcadulg; ❑ Soii injection of slurry/sludges; ---- w !pleader uuticts . Volatile as emissions g ❑ Wash residual manure from slxeaderrfter use; _ _ _ .'d•li?4�.i[Sy. ❑ Proven biological additives or oxidants llllcuvered manure. . Volatile gas emissions while ❑ Suit injection of slurry/sludlgcs slurry of sludge till ticltl drying A Soil incorporation within 48 lirs.; sla Ekes 0 Spread in thin uniform layers for rapid drying; ❑ Prnven biological -d ilitives or oxidants 1)c:ul auiulals Carcass decomposition Properdlislwsition ofc:rrcasses IIcad aniol.dl dianlsat Carcass dcconslwsid an ❑ Cunlptcte covering of c:ucasscs in burial hits; (lug n Proper locationicatlstruction ofdisposal pits IIILIIItailI1115 a lnctiuy1haccunlisuslidnt Cl Scctirtdary stack builleas Al•1t Ic' - Novcmhcr It. 1996. (sage 4 dr OPERATION AND MAINTENANCE PLAN ------------------------------ L' ie This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to':.soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated,,volume based on: 1) waste from animals; Z),.excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on'the average of once every 25 years. The volume of waste generated from a given rl.imber of animals will bedfairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of a inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out:' 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lago.)n liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3, Begin pump -out of the lagoon when fluid level reaches eleva- tion 52.1 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 50.0 or before the fluid depth is less than 6 feet deep (this prevent_•, the loss of favorable bacteria). The design temporary storage, less 25 year storm is 170929 cubic feet or 1278549 gallons. As stated before, this volume will vary considerably from year to year. f t J I 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 5. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utili:ration fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. aerator: County: Date: ~`~ stance to nearest residence (other than owner): 0 feet . AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow -to finish) x 1417 lbs. _ 0 lbs 0 s (farrow to feeder) x 522 lbs. 0 lbs l0uu nea (finishing only) x 135 lbs. _ 135000 lbs (farrow to wean) x 433 lbs. 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : .., 0 lbs Totai Average Live Weight = 135000 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 135000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/Ib. ALW = 1 CF/lb. ALW Volume = 135000 cubic feet STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0 cubic feet TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 145.0 Inside top width (feet)---------------------- 145.0 Top of dike elevation (feet)----------------- 46.0 Bottom of lagoon elevation (feet)------------- 35.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 2.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.0 2.0 2.0 2.0 141.0 141.0 10.0 AREA OF TOP LENGTH * WIDTH = 141.0 141.0 19881 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH 101.0 101.0 10201 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 121.0 121.0 56564 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 19881.0 58564.0 10201.0 1.7 Total Designed Volume Availabl=147743.33 CU. \ TEMPORARY STORAGE REQUIRED DRAINAGE AREA:- Lagcon (top of dike) Length * Width = 145.0 145.0 21025.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 21025.0 square feet Design temporary storage period to be 180 days. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 135000 lbs. ALW/135 lbs ALW * 1.37 gal/day 180 days Volume = 246600 gals. or 32967.9 cubic feet B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system or excess water. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallon per CF Volume = 0.0 cubic feet ;C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall = 7.0 inches Volume = 7.0 inches * DA / 12 inches per foot Volume = 12264.6 cubic feet SD. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 12264.6 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 32968 cubic feet 5B. 0 cubic feet 5C. 12265 cubic feet 5D. 12265 cubic feet TOTAL 57497 cubic feet SUMMARY Temporary storage period====================> 180 Rainfall in excess of evaporation===========> 7.0 25 year - 24 hour rainfall==================> 7.0 1.0 Side slopes=================================> 2.0 Inside top length===========================> 145.0 Inside top width============================> 145.0 Top of dike elevation=======================> 46.0 Bottom of lagoon elevation==================> 35.0 Total required volume=======================> 192497 Actual design volume==============-=========>147743.33 Seasonal high watertable elevation (SHWT)===> 0.0 Stop pumping elev.__________________________> 0.C, Must be > or = to the SHWT elev.==========> 0.0 Must be > or = to min. req. treatment el.=> 41.0 Required minimum treatment volume===========> 135000 Volume at stop pumping elevation============> -90802 Start pumping elev__________________________> 0.0 Must be at bottom of freeboard & 25 vr. rainfall Actual volume less 25 yr - 24 hr rainfall===> 135479 Volume at start pumping elevation==========_> -90802 Required volume to be pumped================> 45232 Actual volume to be pumped========-_========> 0 Min. thickness of soil liner when required==> 1.6 7. DESIGNED BY: DATE: APPROVED BY: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: days inches inches feet . 1 feet feet feet feet cu. ft. cu. ft . feet feet feet feet cu. ft. cu. ft. feet cu, f t . cu, ft. cu. ft. cu. ft. feet I State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director December 13, 2000 JOHN ROYAL JOHN O. ROYAL #9 4025 MT. MORIAH CHURCH ROAD CLINTON NC 28328 MW 1 � • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Application No. AWS820404 Additional Information Request John O. Royal #9 Animal Waste Operation Sampson County Dear John Royal: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before use can continue our review. Please address the following. by January 12, 2001: The irrigation parameters appear to be missing from the Waste Utilization Plan (WUP). Irrigation events are to be listed in the WUP as the maximum application allowable for that soil type from the time the pumps are turned on until the time they are shut off It is currently recommended that total application amounts not exceed one inch in any application event for any soil type. If your application rates need to be adjusted for the application of animal waste, please have your Technical Specialist revise your WUP to reflect the appropriate application amount per event. If the rates exceed the recommended one inch, please have your Technical Specialist justify the increased application rate in the narrative of your WUP. 2. Your Waste Utilization Plan (VG'UP) lists Nitrogen Fertilization Rates for Bermuda Hay that exceed the recommended 40-50 lbs. N/ton hay. Please contact your technical specialist to revise the Waste Utilization Plan or provide justification that supports the increased rates as shown in the current WUP. Please note that all VL'UP revisions must be sinned and dated by both the owner and the technical specialist. 3. Information could not be found that indicates the date the design work was completed for the irrigation system. Please provide the date that the irrigation design work was completed. An irrigation design is required for designs that were completed after September 30, 1996. 4. Please verify that the facility has been certified by providing a copy of the Animal Waste Management Plan Certification forms. 5_ Please provide a complete copy of the 23 NRCS Required Specifications. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist- Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below_ The information requested by this letter must be submitted on or before January 12, 2001 or the Division will return your application as incomplete in accordance with 15A N.C.A_C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. 1617 Mail Service Center, Raleigh, forth Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-604B An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Application No. 82-0404 John Royal Page 2 • If you have any questions regarding this request, please call me at (919) 733-5083, extension 544_ Sincerely, Stephanie Milam Environmental Engineer Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Wilson Spencer, NRCS Permit File CARROLL'S FOODS, INC. P. D. Drawer 856 WARSAW, NORTH CAROLINA 28398 To: Stephanie Milam, DWQ From: Dawn Williamson, Technical Specialist Re: Request for Additional Info App. 4AWS820404 Date: January 8, 2001 1 have enclosed duplicate copies of information in response to Items 1, 4, and 5 of the letter requesting additional information for the permit application for John Royal's farm. With regard to Item 4 2, the rate is grandfathered from previous plans and no revision is planned at this time. ,/!�Or Item #3, an irrigation design is not required for this facility as it was built prior to the Sept. 30, 1996 cut-off date. If you have any questions, call me at Carroll's Foods, Warsaw. 910-592-0141 Ext. 246 Animal Waste Management Plan Certification RF_ t kase .. _ - ,at �11 i:J:o;-:._han thal :foes nc.: :ir. a s:-...,.e? WA7�� C�� 4✓gyp �U� tly.cfir-- Evkhif or New or E1Fanded ( plence circle ones General lrtr�}rrJ-T,atlnn: i;+on-�i`` Hama of i .1.i?;: D�ti Ol` -_:'�lt�' P6f Ot� No: O, nanS) zm D\," (N). .. an: `L Mailing .�,� LTa.:_ _aLas \�\�. ���► C�. �a, Ci;t\ioi``� Farm 1 DCa:10!t. Cc'un _ . ' ?^. ;5 locc'ec in: S0, r) _ L_..ryk and 1 o0 f .::_..'35o of a _ '1 ' :cad map -,.h _ o � ` J '� ��! r � cii �� of a c�. � aL .,� ti. o:.� .�.n ;d_ t:=; an�;. ues� .�. c•.�- (� see ..c: nc� nomas, 0=40n5. mOpm m): s'R 13a, 3 mile. y-a N Ooerarinri DecC-iot.ion: pe q 5 be No. DI An:nICiS Z, VVtiTi tc Ft:d-. F.-:Dw to Wwan `= Lfit' :c .� F31ioW' to Fim;sh Oi : aU q- .61 OJ a ri:=,S .�.. I_Q:. i.,pe of C.:r:?c Vo. of.Arirr.-.s _' Dab ' 3r_: Amber Expending Operz ar: Onlr Previous Desigr. Capaci,7: ..cynom l Des:gn C4:7_-Ci:y Tafcl Desi,ff CG_-CCi*,T: Acrea_e Available for Application: � � Required .acreage• 5o 1%umbe: of Lapons I Storage Pon; s Total Capacity-: `� 11i�3 Cubic Feet (ft-) Are subsui-aca , : =ins present on the fanm: 17ES or NO (pL=se :.rc:e one) If TES: e st;csur;ace drains Present in the area of the LAGOON or SPRAT FIELD (plea -se circle one) O«-ner 1 ilana,er Agreement I Oxc) :e:�fv that all the 3bov: in1o=a:Jon is cor:e_. 3' . W -11 be updattd upon :. Zngi (%VC-) d the op�:atJon an r.3_in,e c- _.:'urt td _^aro� a..irn: W'as:_ �,ar.=�t�Itnt -an ...:he ear n above w :.:�. bra: s tstablis�� Jr. .:1t ed _ ::I .�.-nt.. �� and iil irn:-i=ncnt LStse pro:tdure5_ I (Vvc) knout' :lent 3n\• to the v6s,ing design _-':3c.:y of tn: waste treat^ rzt and storage sys; . ] or consL-uC.Jcn of new facilFta' Its Jil quire 3 new c:ni,-1:3tion to subrnJtttd to the Division of E.M'i:Zr,:: t..:a1 be ore zht ntw animals ...: s:oci cd. I (W.t) if:i :ht—e musl 5e no discharp of al3ii7Zi .rase, .,^,om t7t _:or:"_' c: _°aphcaUon sys-,= to sutra:_ '.> 2:f.-s of .... 5'`2tt a nrian-T3ce conveyan= or c 7 3 st0.:., ^.I .'S5 i?' C.c than . ii_ _ :^.1'. t^L+ s: ' 1 and : t::... 5i not be cif :o , t[J: ao�11c11ion of ar'.]—lal was',_. l (%ve) und:,4:5:and -hat :jn-off s`r pollumnts R.—m lcungin: ?--'7d hcavy ,:s: .__ `xsz :e .iUnrrn ZO using me nic-A sta.......,:s de e1tpH by be Nam al Resou cm Cans:. Non Oxon J..f Oe i1lC� at :,FIt i3Lnm and 3t the oi:l.'_ of it local Soil and `• •ate. Conarvabon Dist:icv I '•te. know :Mai an, .;,,!jc=:n mum be ppmved y a technical <r-clalF_i ar:3 SUC _ti:a t0 the Soil and \V Cons.n'alFz!n DfS.ic ;Tior Io J? ^iC`t':a:?^rl. A ".7.°{ in 13nd oW'ncrship 'Ccl 1T: 1171:.:n riti'.;i� ,:vn [i D1=1.1 or a .'•a c...iiF.='.ltl . Na.^� e Ala . a ..._ - & SC:ti Jn 60 AqS JS 3 tilt .::i.S . nne of T and r p Siunature: %:e: q ~ 14 — qT - Name of �I anartcr+ i�ifer�^,t rc . c.� le: Signature: Date: r a Technical Specialist Certification I. as 3 the Nor-,", C:1o1:::3 Si,d 3t C' Ka:c. CD.=iJsivOni ourstiant ;o 15.. NCAC Cr .000-4. 1 ...at mt. ar.l:. al w'aSle ^a ." P'" t.^.[ S� Sltrn Ior 'ht i�'� ...amtj above has an a:-; .3i anac'...t3t Ian tLZ....._._ Cr "_X:-c:.5 5:3ndar and s?t..:I; dons o 'bt Division of Lonrn:n:3 '^ :s a S :� 1'. ^�' l 1i ...3-L'�i1t as in IfA NC.-.l_ arla :r)t USDA-Lntu.al K'sJL' :ts Ccrsc^:atlon S-.-:ice (N- RC.S) and/or the tiorh C_ oiina Soil an:. 'ti�'7I-: Con;..."ati-�n Co..L*tission CL to 7;JA NCAC 21•i.02-17 a^.d I -;A NCAC 6F M01-.0005. inc roi1Cu":na cots Ii�:. �-. ]n :nt * ]tea l-. '+tnElt :a :� gR-\ dcs;g;:a.'t5 3 ._�: ':al 57c::allsi wrlo --: �V Sian as ap.pi s:°:1 cacti (SD. 51_ WILD, r.r. 1). the te_..::al s�'_:a1Es: shout; on'-v c_ :;,v 7ans for w nj:'l Lhty art II. Ceri7f ca on of Design A) Collection. Stor3ae. T; estrnent System Cr:eck he :f�roo- Ye'�oz irX:stl: Q-3c:1try ;tiiti7out r".rof]i (SD or S;o:an^ CoiLn: is 410, op.'at Gn :a^dCV s:ora_E_ : 80l1IV_ v': lasty L:;:h'3: ,Cn �! NP'•�' e;'7 ?10tr, .fir-at-�`1%Pci i^3C:1iit' (SD) -1:ad L37� t s:-=s. su�l abut:na-lot ii _°rc: to :olle::ion sys»:as. lagoons and ponds, i a' - been 10 rrE'.et or LI•:e minirru::: sL —)=.ds and Name of Technical Specialist (Please Print): ation: C Address(.�cenc%): Coun� 1 Signature: kw 1.15d Date: t1- 1� - Y� B) Land Aunlication Site (W-up) The plan provides for rnini:nu:n separations (hu*fcrs): adtnuatz amount of land for w•astr utilization; chosen cop is suitable for r.•astc anagemcit-, hydraulic and nutrient loading ratl:s. Name of Technical Specialist (Please Prini) Afiiiiaiion: Address(AgcncV): Crj XC1 51E::,IL're: i III C) Runoff Controls from F"teri_or Lots Check ;he cppropri e box FIRM. Er--Facf;[%' e-Kterior ?Cps (SD or V� 'P or : Q This fa:IiitV d.-ts not cCn. 1a 1�nV-.%lc:ior loin. a�3 9 Phone No.: hl D % - - Date: 1 k - �q ..l r�C'iliti"•L';ih e%T.—ior',cis (RC) �1L'..ho -s io''711ni. :hz -u-1 Jti Or Coi1L. ..a .:Cm 10:: 1£_'^g i..' ..�� c -..cas :'':= be:n dtsl_ned in NRC5. Name of Ttchnic2l Spe;::Ast Si,i1Llure: I\k1So D)..A;,olicatlnn and Ha-ndlins! Fqui:)ment —A'"K n or ''•'"Winn MAK. 0.4h '.I`6nC A"!r'al ',,a_.:_ qw; -.en sp_ 5fj we Plan has bccn Civer ;lets cah ame or ..:a3::_:M :n "xia n2 � ` gn - a eS sir; is 3 ^N V 3 sc_ ....._ '.L�!Ia _..is:. _ �esi_ _..ems a� :..=�i o1e ;o a„ i �:�sle s was mama_ .:.n, 7E�^.. tc .jsI.ng 3iVAcn Cq#MM .'s1 COVtr ;:C 31ra bc- I'_ PIZr 3', %iiCs :-'L to : cetd ON: the sr incd hydra1.'llc or rut:ier.I iCaQl^^_ rates, a szh ±uic for of oI 1CpiJLations has ljwn :xj __ nn±n-31n_d and al tnwon, and 3si S: a::r: a_ :..__ :cn2::7'_-' . of to a: rr t. _ �t \Zl•� •�`�-�a7lVC r�* a. .,fit:•�� •� ,il• •��, e. .;•.-,Q `,"7 C'o •, i, - t'-7 o.. L:-„�!e..T 7^ �., iTc�llOii. (1) Ani:7:2J .;isle a_710360n QQ==nt src...,__ is -. t mixi has been des=_ ^i_: �. as .,_c-ss;� :o i _ LlTM _xn2g=z._:: On: lr - j AZ30i. h� _ t :a-,s= _. :.: Z:-C C:. c�. :._ .... 'an 31 mas nzl :o __A ._�_spnOM hydn&k cr ...:OM 100fi _ nmS: a S:::_:.ait :or King Of °P^1hCAcas has be:n 'slabiiShf -. rG L':. '. Uf._:s Can bC Za:'._:3tSCh ar,6 d ]t itnt uicla.,._ _ CCc: ;ic0 3s P211 3F be 7;A. 1 ,oW e17-an Cos _J_ 'C - , `L. `o �,Nj On Y w Ctv 27,71r^Cn for --n j Oi 1) - Animal as:- _' 7licathoFh _e 7t 3h'_:i:_ in :: t Plan h i -e Se.C_-_ ;a as n=nSt_7 Ic - -� a �—, , .-Lae.. 31r _ai i) : . _ i c_.. coL':: aIC :'.^.' "e:, hV' c_Ch, u':iOCale ..._ ...::5:_ :::i.:.i. g ..._.. 31».. �= - _ae 3 .1.. •-.e flan at _ed _'he, the _:M, h dmwk Crmut-._nt leading .aces: a S:�:dulc ' ;,.:s no[ to e�c i, sa ;or ii.... _ of a_ali:aties has beet cst:biis'n ..: _ire:7 :_:s :an be _nidacc are conrain_d as pxi of 5: pin). Nnme of Technical Specialist (Please l nr)' � Ot1 nc-e ?:iiiiarion: CS Address(Agency): A 4c A, �t � �'i,C. � � Phone \o.: �o E) Odor Control. Insect Control. Mortality NIanaQernent and Emergency action Plan (SD 5I. Wi: P. _RC or I) 1 h_ u'ai;_ managtmen: plan for :.his :ac ii-y- IhC: :5 3 ,Waste Odcr Con of C:]e:Ki:sr, an lI S'ri CCni; c! Checklist. a Morality Nlanngenm:ni Chccklist ---d an .. m -cency Action P!—, Sou:::s of bah, odors and irsccs have bc= craivat:d with .-,spec, to -?pis site azd ncs. Management Practic:s to Minirrixe Odors and Best Manaee:r.:,t Pmcticts to Con1:01 !nsc::s have been selec._d a.--- ;-eluded in tale .:as:_ managtmtn' clan. BoL. the -Mor[a-firy —a ia_Qemeat ?!an and the Ezingta:_v A-*O'l P!an art zornpi:-- and :an be :m iemcr;: by t7is `aciiity. Name of Technical Snecialist (Plesse P-int): • ��15�{1 r�14t1Ce,r' Aiilli.irlor Address(.-' $ts;iarure: T !IVA en The folloOng signature block is ono to be and For new or expanding swine !'arms tat begin construction afinjune 21. 1996. if the facility -as built before June ii. 1996. when w-as it con_.: acted or last expanded _ l tLre: c_'IifV Ii;3t i iut .0 :3t:_. _ 10 C:n:::. vnisth m ui 3ii is .i-. _ - oLc%:s ._`.d a!l _ cc ot••nt:S uVo own =R' pry !=mad ac:css 3 _u Q :no -..__., or . r .'.L'3 .:C;T7 :it w or =& _ swine Irm i...t no[:'- : xKn comnit.anzt with 11:e . ,^..1:Irt,^. Cys of TQLGS WS__. A :qy ci ..,_ noRf end _ At c: Se Tmawyou;72._ :IC iE, is Mmihu s lie of Land OLL:ier : Si,-,nnture: Fame of NInna,r.._ Si�_natur�� A C -• January 1. 190 Date: Date: 3 III. Certification of InstdHariorz A) Collection. Storage. Treatment Installation Ne.-v. or Te rotlttf!d (SI) nn:rnal ':' Si. stora2r and Lreatrntnt Sli ��:51: eS. Such as 3U1 not ijrnJi 7 to lai:DOn s and ponds. hz\-'- bc: 1 lns:::l. V 1,11 aczoruaIlc: with the aR �rcvcj plan to mcc: or exec-, the :Tuir:rnum s'?ndards and speclfJCatlon�. For e.:isn'lIg jGC:IiI.'£s wiihou! re::-Of.,S. no cen, ;izz.rion i5 neressG%-;. Name of Technical Specialist =�.a?�atio Sig arura' D ia: B) Land Application Site (W P) Ci eck the a:prenria-e 50_ Er'— Ile cropping system :s In place on all la,Ild as spec:fled ir, he an.,, ial %waste ma:,---gz.=nt plan. ..I Conditional Approval: all , ^L'1:t7 lams as spe:-5e in the plan is cleare., for plantinz; the zroppin a system as sac:ifled in the waste uunza..on plan 1.s not been esL`oiis;,c and the ow•.^.er has r•nCMU,ne- to es:abish LhC vege:ation as specified in the :)]an by (;:,on hldati:ear); tree proposed cove: crop is appropriate for cormpnance with the wasteunlizatlon plan_ Q AIso check this box if appropr;ate if the c:opYine sysze,:] as spez: mC; in the plan can not be esLabiish=A on newly cleared land within 30 days of this cc: iti ation. the o• nc: `as iD establish an MI-- ;m crop for erosion control; Name of Technical Specialist (Please Print): Affiliation: Addrzss(Agg mcy): S ignature:� This follo%ving signature block is only to above has been checked. Date: (\ -, xi-- II used when the box for conditional approval in III. B I (we)-c7:ifv that I (w'e) have cotnruncd to establish "he cropping syste-n as sae_:ned in my (our) waste utiiizaticn plan. and if aparcariare to establish the :nteritn crop for erosion cortiol. and xiil submtit to DENT a ve.;;:cation or`coMple:iDa from a Techniczl Sre:ialist within 15 caiendar days following the date specified in the conditional ccrtit-zcation. I (we) realize that failure to Subr;,it zris ve.-�fizallon is a violation of 1, z pier] and will 4utj= = (us) to an enforcement ac.ion f:otn D M. Name of Land Owner : Signature: Name of Manager ii diife:ent iron own4r,. Signature: Date: Date: AWC -- JL)nuan !. 1007 C) Runoff Contrnk frnrn Etterinr LoLS {RC) ,1.:10ds ID l,M�'[C . :_ :' n Cff C'? PC1111�.^..J11P_?ii_ j5,- —,:as Oxa :S ]Pw;r,:-44 in :h- pI;..-, r rr!erlor lots, no cer;,f5c_fion is neres5ar-v. Name of Technical Special:st (*?!ease Fln-t1: :o:: _ No.: ✓ a:. : Doi .yaalication ar!d :?andlina Eouiament Instailation M'UP or I'1 C�:e�� lile A�r7rpPl:G.e �io:k . =...ii..3l was:: and a: 2S1.-.l:ns: '-'=: 0.aw�:.. a-- is 0_Tl 5...- an-- 7tad :Oi ESL. - O: Lv7 and :C• i_'iG O',;�,nG:S :..^..1 :.'"lL�...,.:. �:7 'Ji il]t ^ ,'l. .� A:i rnai t+ :i:. and :a^.Cil^ JO _.et, S�LO:il OCG 1 OCi =Ie ownt. nas prC'?os.. ic2sl.^.2 o: ihirc nxnv :zoplic:.-:.^. zndd has rrovize-.^ _at,,-n :O^.:._Z,. � :::: ��i.....c. ag' is wiii, .he iCOG1:�...G..a @? .:j: p-.an. .'....^.'�.er�d 3C:._:s =G :+.=:n?=ia_... cOtio:atio ana S IL'si SL'li llca.nz_ .,_vG OG� p:0' 1�... to c,wntrS '_nc art co0:: ncc as Oi :ht ply-]. :.! Conditional approval:.zn:,..al ws;_ a,_iica:ion anc handling -..^..u-pine-11 sp zifs-...: :he pi: has b---n p rc: 2S-: +.'IIl BG On site , nd tl:G.t is sc.C..mia:.-. S103ot to heid the xasic until the CQUi:) nenl is i.^.s'.allG_ xid t.ntii the %waste :an bG l-nd applied ir, aaaardartac with the croppins: sys:G:n cl^.1'1'=;new In the plan: zn. zail�rauon and adjus-=t: I oLICa7c' have bG_n provided to the own-c:s xnd a.:e:cn:air.Gd as pa.*i of:hc pia:i. ., Name of Technical Specialist (Plc=se P.-int): Affiliation: �� 03 Address(A zency): SIEMature: i1 S C { hope No.: IO Jr — %� Date: 1) - N -�l q The following signature block is only to be wed when the box for conditional approval in III D above has been checked. I (tt'.l C:?ilfv tha-I I (�'C, have ccrnmif ed to rC ase :lie ' v+ s'e application d � lln,- 4 ui:;m . ,.:]1i77a '2tc ai7llc Dn at,, ,iarlu L Cni as spe:iIled in Inv (our) waste rna,=gcmc.^.t, plan and will submir tO DEM a venf:cation of d:liven' and installation from a TeesnicaI Specialist, within I5 calendar days following the date saes;fizd In the conditional ce:L:Iicalio?. I (l:'e) reall.'.0 El-j--t failtl.TC to sLEbmn uns ven?1cal;on •is a vlo:talon oI the waste rnan,a$emcnt plan and will su iCCi me: (us) to an en orczrn.-n, a, -:."on iroiT, DE7M. Name of Land Owner : Signature: Date: Name of Manager(if di=ferc It frcr'+ owlrc:J: Signature: Date: E) Odor Contr nl Trisect Cor,tr of and Nfortality VanaQement rcD_ cI. WUP. RC or 1) Nit".hods :o col:.:-Ol ocors .:r:4 ,.._�c:s a_ Sc'=:I:e^_ :r: �.. _ tic:le'c ?..^.2 are VC': 1 0 al. l G ..._'I S\cI_.a. lit ...� Pt�.. ..a_ S0 C t 2 Z Norte of Technical P^r.t): U wlkscw-,� Q_nLACer- .-.f;iiintion:�iC Si.*gat+are: 1,ZIe. ') II A vVC -- .Ix.u4r•. 1. 1497 P;e2se ,, elur n th; compieted form to the Division of Water Quality at the following address: Department of Environment. Health. and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group P.O. Box 29-=5 Raieigh. tiC 276_6-0z=:z Please also remember to submit a conN• of this form along with the complete :animal NVaste Mana2ernent Plan to the local Soil and «•ater Conservation District Office and to keep a copy in your flies with your .animal Waste .Management Plan. I Page 6 APPLICATION OF WASTE BY IRRIGATION N��-DraA g The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Applic Applic Tract Field Soil Rate Amount No. No. Type Crop (in/hr) (inches) - -Al r-) • S /, t� This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over. applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or cooioininaa2 Page 7 one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. Z Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, driks; . manmade conveyances, direct application, or direct discharge during AB���I% operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design fold that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a Preview Database Version 1.05 Date Printed_ OI-08 ------ 2001 Specification Page 1 method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied ar agronomic rates in a manner that causes not runoff or drift from site. ............................ _... -.1 --................ ........ ...... ........ ........ ......... ....- - ......... .................. . - ...-..-....... -- - ............_-..-....._. Preview Database Version 1.05 Date Printed-. 01-05-2001 Specification Page 2 I 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (Iagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these .......... ............ ....._.......... -.......... .... ..- .. .................... ....... ..-........... _..... ....... ............ ......... .-..-........... ................. ... ............ --....... Preview Database Version 1.05 Date Printed: 01-08-2001 Specification Page 3 metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. -............. --- ................. .. ...— - ---........... ............... -..-..-................. ---.................... ........ -.... ---- ......... --- ......... ........ Preview Database Version 1.05 Date Printed: 01-08-2001 Specification Page 4 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Kerr T. Stevens, Director February 16, 2001 JOHN ROYAL JOHN O. ROYAL #9 4025 MT. MORIAH CHURCH ROAD CLINTON NC 28328 A 0 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Application No. AWS820404 Additional Information Request John O. Royal #9 Animal Waste Operation Sampson County Dear John Royal: The Non -Discharge Permitting Unit has completed a review of the subject application. Additional information is required before we can continue with the permitting process. Please address the following by March 18, 2001: Your Waste Utilization Plan (WUP) and lagoon volume calculations show that there is 60 days of temporary storage provided for in the animal waste management system. The cropping scheme that is shown in your WUP does not appear to meet the needs of this system. Please have a technical specialist review your WUP and address this issue. Please note that all WUP revisions must be signed and dated by both the owner and the technical! specialist, Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before March 18, 2001 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 544. Sincerely, S teph�Milam Environmental Engineer Non -Discharge Permitting Unit cc: 'FayetteviIIe Regional Office. Water_Quality Wilson Spencer, NRCS Permit File 1617 Mail Service Center, Raleigh NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper -71� X, WAST15 UTILIZATION PLAN February 1, 1996 PRODUCER: John Royal LOCATION: Rt 1 Box 148 Clinton NC 28328 TELEPHONE: 910-564-4947 TYPE OPERATION: Feeder to Finish Swine NUMBER OF ANIMALS: 1000 hogs design capacity PAGE 1 RECEIVED WATER QUALITY SECTION FED 2 8 2001 Non -Discharge Permitting The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization_ plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infilitration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to 1-and eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen_ Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE,UTI4IZATION PLAN PAGE 2 ! AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 1000 hogs x 1.9 tons waste/hogs/year = 1900 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1000 hogs x 2.3 lbs PAN/hags/year = 2300 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. i The following acreage will be needed for waste application hased on the crop to be grown, soil type and surface application. TA3LE 1: ACRES OWNED EY PRODUCER TRACT FIELD SOIL TYPE & CLASS- I CROP YIELD L S COMM NJ + r { : _ES DETERMINING PPASE CODE I AW N PER [ACRES T W �R AC r v _USE - - - APPLIC. 0 2.0 TIME 3676 1 MaC Br. 6.0 800 Ann MAR-OCT I 3571 —T UlN 2.0 I100 SE -MAY 1 3240 - Indicates that this field is being oversee; -d (i . . inner_ _an:sd or winter annuals fcl low summer annuals. NOTE: The applicator is cautioned that P and K may be over appliN while meeting the N requirnents. Enginning in 199_ :.he C;astal Zone Management Acl will require farmers in some eastern counties cf RC tc have a nutrient management plan that addresses all _nutrients. This plan only addresses Nitrogen. T WASTE UTILIZATION PLAN TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE 4 (Agreement with adjacent landowners must be attached (Required only if operator does not own adequate land. See required specification 2.) PAGE 3 TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LES DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED APPLIC. TIME END TOTAL 10 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Sermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. * Acreage figures may exceed total acreage in fields due to overseeding. ** lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. ti WASTE.UTILZZATION PLAN PAGE 4 / v following legend explains the crop codes used in tables 1 and 2 above: LBS N CROP CODE I I CROP UNITS f PER UNIT BH HYBRID BERMUDAGRASS-HAY TONS LO SG SMALL GRAIN OVERSEEDED k AC f to ff f TA L _ 1 TA3LE 2 TOTAL AMOUNT O TOTALS FROM TA3LES 1 AND 2 7.2 3240 0 I C 7.2 *** BALANCE '.V 3240 2300 -940 *** This number must by less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the ar ce ing tables are considered to be the usable acres excluding required buffers, filter strips along ditches, add areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listen may, ana most __rely will be, more than he acres shown in the tables. NOTE. The Waste Utilization Plan must con pin prcv isi ns for periodic lard application of sludge at agronomic razes. The sludge will be mucrienm rich and ji l l gq'li re precautionary measure_ Z o Prevent over afpl_cation or rutriencs or other elements. Ypnr M_ l.cdu==icn facility will produce approximately 37C pounds of plant available nitrogen (PAN) per year in the sledge _.-lam will need to be removed on a periodic basis. This figure is PAN w':-e^ broadcasting the sludge. Please be aware that additional acre_ of land, as well special equipment, may be needed when you remove :his sludge. ti WASTE XTILIZATION PLAN PAGE 5 I' See attached map showing the fields to be used for the utilization of �& waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding Qccurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at: the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 60 days of temporary storage and the temporary storage must he removed on the average of once every 2 months. In no instance should the volume of waste being stored in your structure be within 1.7 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report . -s for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION: This planreflects Pounds of Animal Taste Nitrogen per acre at a rate of 400 pounds. -This amount was obtained from a prier Waste Utilization Plan. (SEE FILE) WASTE UTILIZATION PLAN Plans and Specifications PAGE 6 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the _producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater w than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Standard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. {See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. WASTE UTU,;ZATION PLAN 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into A the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and imple- menting a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept .� on site_ PAGE 7 WASTE UTILIZATION PLAN PAGE 8 NAME OF FARM: Royal Farm #1 OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the ap- proved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also cer- tify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: Jo Royal S I GNATiJRE : DATE; NAME OF MAN GER 'f different 2om owner): please print SIGNATURE: DATE: ,.DAME OF TECHNICAL SPECIALIST: Wilson Spencer AFFILIATION: NRCS ADDRESS (AGENCY): 84 County Complex Rd. Clinton NQ_ 28328 S TURE: •. ANIMAL WASTE UTILIZATION PLAN -i4= q TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) 'RACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ---- or ------ APPLY RESID. APPLIC METH N TIME )48 1 20B C 60 75 0 6.6 495 MAR-JUN END TOTAL1495 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. LA.,.-4 6L W l �L A J'ln "��-�C iM e, A�," 4--f- OLnp 1, e cal 3_4 r-o-Je- ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: _ROP CODE CROP UNITS PER UNIT C CORN BUSHELS 1.25 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED Page: 4 Operator: John Royal County: Sampson Distance to nearest residence (other than owner): 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) 0 sows (farrow to feeder) 1000 head (finishing only) 0 sows (farrow to wean) 0 head (wean to feeder) Describe other : Date: 10/29/01 0.0 feet x 1417 lbs. _ x 522 lbs. - x 135 lbs. _ x 433 lbs. _ x 30 lbs. _ 0 lbs 0 lbs 135000 The 0 lbs 0 lbs 0 Total Average Live Weight = 135000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 135000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 135000 cubic ft (includes 0 cu. ft. add. treat. vol.) 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 145.0 Inside top width (feet)----------------------- 145.0 Top of dike elevation (feet)----------------- 46.5 Bottom of lagoon elevation (feet)------------ 34.7 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 1.5 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 1.5 1.5 1.5 1.5 142.0 142.0 10.8 AREA OF TOP LENGTH * WIDTH = 142.0 142.0 20164 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 109.6 109.6 12012 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 125.8 125.8 63303 (AREA OF MIDSECTION * 4) CU. FT. _ (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 20164 63303 12012 1.8 Total Designed Volume Available = 171862 CU. FT. • . . • 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) ( Length * Width ) + Surface area of connecting waste facility 145.0 145.0 0.0 21025.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 21025.0 square feet Design temporary storage per riod to b e 60 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 135000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 60 days Volume = 82200 gals. or 10989.3 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 60 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 60 days evaporation = 0.0 inches 60 days rainfall = 7.0 inches Volume = 7.0 in * DA / 12 in. per ft. = 12265 cubic feet runoff Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet evap. Volume = 12265 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 12265 cubic feet 5E. Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 10989 cubic feet 5B. 0 cubic feet 5C. 12265 cubic feet 5D. 12265 cubic feet 5E. 0 cubic feet TOTAL 35518 cubic feet 6. SUMMARY Temporary storage period====================> 60 days Rainfall during wettest period of storage===> 7.0 inches Evaporation during storage period========_ => 0.0 inches 25 year - 24 hour rainfall==================> 7.0 inches Freeboard===================================> 1.0 feet Side slopes_________________________________> 1.5 : 1 Inside top length===========================> 145.0 feet Inside top width=========== ================> 145.0 feet Top of dike elevation=======================> 46.5 feet Bottom of lagoon elevation==================> 34.7 feet Total required volume=======================> 170518 cu. ft. Actual design volume========================> 171862 cu. ft. Seasonal high watertable elevation.(SHWT)===> 0.0 feet Stop pumping elev._______________ __________> 44.0 feet Must be > or = to the SHWT elev.==========> 0.0 feet Must be > or = to min. req. treatment el.=> 40.7 feet Required minimum treatment volume=== =======> 135000 cu. ft. Volume at stop pumping elevation======_ ====> 142564 cu. ft. Start pumping elev._________________________> 44.9 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 159597 cu. ft. Volume at start pumping elevation===========> 159916 cu. ft. Required volume to be pumped=============_ => 23254 cu. ft. Actual volume planned to be pumped==========> 17352 cu. ft. Min. thickness of soil liner when required==> 1.7 feet 7. DESIGNED BY: �.� APPROVED BY: DATE: r _ + DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN t� I COMMENTS: �S2� _ -J am, AREA OF TOP LENGTH * WIDTH = 137.5 137.5 18906.3 (AREA AT TOP OF TREATMENT VOLUME) AREA OF BOTTOM LENGTH * WIDTH = 109.6 109.6 12012.2 (AREA AT BOTTOM OF LAGOON) AREA OF MIDSECTION LENGTH * WIDTH = 123.6 123.6 15264.6 (AREA AT MIDSECTION OF TREATMENT VOLUME) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 18906.3 61058.4 12012.2 1.6 142564 AREA OF TOP LENGTH * WIDTH = 140.2 140.2 19656.0 (AREA AT TOP OF TOTAL STORAGE LESS 25 YR. STORM AREA OF BOTTOM LENGTH * WIDTH = 109.6 109.6 12012.2 (AREA AT BOTTOM OF LAGOON) AREA OF MIDSECTION LENGTH * WIDTH = 124.9 124.9 15600.0 (AREA AT MIDSECTION) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 19656.0 62400.0 12012.2 1.7 State of North Carolina Department of Environment and Natural Resources James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT_ REQUESTED John Royal John O. Royal #9 4025 Mt. Moriah Church Road Clinton NC 28328 Dear John Royal: A ffloa�A IT 0 44 NCDENR NORTF1 CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES August 1, 2oao RECEIVED AUG 7 2000 FAY ETTEV LLE REG. C:-'-I'-E Subject: Notification for Wettable Acre Determination Animal Waste Management System John O. Royal #9 Facility Number 82-404 Sampson County A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Scott Faircloth on 3/8/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: ❑ The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Scott Faircloth the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Scott Faircloth, at 225 Green Street, Suite 714, Fayetteville, NC 28301, within in 90 days of the receipt of this letter. if you have any questions please contact Scott Faircloth at (910) 486-1541. If within 90 days you are unable to provide Scott Faircloth with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Catego y 2: Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWO within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWO will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWO and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens cc: Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File State of North Carolina Department of Environment and Natural Resources Division of Water Quality Jaynes B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director John Royal John O. Royal #9 4025 Mt, Moriah Church Road Clinton NC 28328 Dear John Royal: M.?WA IT A&4 NCDENR NORTH CAROLINA DEPARTMENT OF ENV1R0NmE:wr AND NATURAL RESOURCES December 30, 1999 RECE�/ ED v N i T- 2QUU G�EPE. p1C Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 82-404 Sampson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR I, IRR2, DRY], DRY2, DRY3, SLUR I, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. )4 Sincerely, r Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File 16I7 Mail Service Center, Raleigh, North Carolina 276"-1617 Telephone 919-733-5083 Fax 919-715-60U An Equal Opportunity Affirmative Action Employer 50% recycle&10% post -consumer paper