HomeMy WebLinkAbout820389_CORRESPONDENCE_20171231NUH I H UAHULINA
Department of Environmental Qual
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. if the producer
does not own adequate land to properly dispose of the waste, he/she shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land fay waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recievinq crop type, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based upon soil type, available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict the rate of applications for
other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 14 tons
per acre per year provided grass filter strips are installed where runoff leaves the field (See
USDA. ARCS Field Office Technical Guide Standard 393 - Filter Strips).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding (See "Weather and Climate in forth Carolina" for
guidance).
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor and flies.
$ Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
1 of 3
�\.
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils
with a high potential for leaching. Wastelnutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to take up released nutrients.
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and canal. Animal waste, other than swine waste from facilities sited on or after October 1,
1995, shall not be applied closer than 25 feet to perennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted cropland
provided the fields have been approved as a land application site by a "technical
specialist"_ Animal waste shall not be applied on grassed waterways that discharge
directly into water courses, and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
2 of 3
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied pre -plant with no further applications of animal
waste during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
nutrient, unless other restrictions require waste to be applied based on other nutrients,
resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in
the soil shall be monitored and alternative crop sites shall be used when these metals
approach excessive levels, pH shall be adjusted and maintained for optimum crop
production. Soil and waste analysis records shall be kept for a minimum of five years.
Poultry dry waste application records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for a minimum of five
years
23 Dead animals will be disposed of in a manner that meets North Carolina regulations.
3 of 3
IKenneth Matthews
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Environmental
Quality
David Mixon
Mixon Family Farms, Inc.
3951 Ernest Williams Road'
Autryville, NC 28318
Dear David Mixon:
RECEIVED
DEQIDWR
JUL 3 12017
FAYETTEVILLEQROONAL OFFICE
July 28, 2017
ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
S. JAY ZIMMERMAN
Director
Subject: Certificate of Coverage No. AWS820389
Mixon Family Farms, Inc.
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
In accordance with your July 21, 2017 Notification of Change of Ownership, we are hereby forwarding to
you this Certificate of Coverage (COC) issued to David Mixon, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan
(CAWMP) for Mixon Family Farms, Inc., located in Sampson County, with a swine animal capacity of no
greater than the following annual averages:
Wean to Finish: Feeder to Finish: 3,950 Boar/Stud:
Wean to Feeder: Farrow to Wean: Gilts:
Farrow to Finish: Farrow to Feeder: Other:
If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where
boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be
replaced by gilts at a rate of 4 gilts for every 3 sows.
This COC shall be effective from the date of issuance until September 30, 2019, and shall hereby void
Certificate of Coverage Number AWS820389 dated October 1, 2014. Pursuant to this COC, you are
authorized and required to operate the system in conformity with the conditions and limitations as specified
in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and
maintaining the required monitoring data and operational information must be established for this facility.
Any increase in waste production greater than the certified design capacity or increase in number of animals
authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and
must be completed prior to actual increase in either wastewater flow or number of animals.
Please read this COC and the enclosed State General Permit carefully. Please nay careful attention to the
record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this
General Permit. Please continue to use the same record keeping forms.
Nolling Compare-S'--
State of North Carolina I Environmental Quality I Division of Water Resources
Water Quanty Reponal Operations section
1636 Mail Service Center I Raleigh, North Carolina 27699-1636
919-707-9129
If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful
evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate
you will need to have a new WUP developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon,
storage pond, or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the Animal Feeding Operations Program for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4)
hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning,
or a Flood Watch associated with a tropical system for the county in which the facility is located. You may
find detailed watch/warning information for your county by calling the Raleigh, NC National Weather
Service office at (919) 515-8209, or by visiting their website at: hq://www.weather.gov/rah/
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office staff
may be reached at 910433-3300. If you need additional information concerning this COC or the General
Permit, please contact the Animal Feeding Operations Program staff at (919) 707-9129.
Sincerely,
aka 3 uo�
for S. Jay Zimmerman, P.G.
Director, Division of Water Resources
Enclosure (General Permit AWG100000)
cc: (Certificate of Coverage only for all ccs)
Fayetteville Regional Office, Water Quality Regional Operations Section
Sampson County Health Department
Sampson County Soil and Water Conservation District
WQROS Central Files (Permit No. AWS820389)
Prestage Farms, Inc.
Michael F_ Easley, Governor
Winiam G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
i
July 1, 2007 „1 a .►.,. ,_t
Kenneth Oliver Matthews
Matthews Hog Farm JUN 21 Z17
4897 Honeycutt Rd
Salemburg, NC 28385-9290.-
w
Subject: Certificate of Coverage No. AWS820389
Matthews Hog Farm
Animal Waste Management System
Sampson County
Dear Kenneth Oliver Matthews:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Kenneth Oliver Matthews, authorizing the operation of the
subject animal waste management system in accordance with General Permit AWG100000,
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the Matthews Hog Farm, located in Sampson County, with an animal capacity of no
greater than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 3950 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition 111.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record kepping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Intemet: WWw.ncwatemuali1y.org Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Empbyer— 5o% Recyded110% Post Consumer Paper
N� Carolina
Aaturaffy
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919)715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
.00
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820389
r�RgG
0 �
December 1, 2006
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
CERTIFIED MAIL I RECEIVED
RETURN RECEIPT REQUESTED
Alan W. Klimek, P.E. Director
Division of Water Quality
Kenneth Oliver Matthews
DEC 06
Matthews Hog Farm D� �IHLkE
4897 Honeycutt Rd RMNALOMCE
Salemburg, NC 283859290
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at http-/52o.enr.state.nc _uslaps/afouldownloads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure your continued coverage under one of these two tynes of general permits, you must submit an a lication for ermit
coverage to the Division. Enclosed.you will find a 'Request for Certificate of Cover -age Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be coml2leted and returnedbyJanuaty 2 2007. Please note you must include
two 2 copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820389
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center
Internet: www.newaterguality.ors Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50% Recydedl10% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax l:
Fax 2:
Customer Service:
N_o�nCarol ina
(919) )Vaturldl-V
(919) 715-0588
(919) 715-6048
(877)623-6748
E'I!IIAL F��CILI7-Y ANNUAL CERTIFICATION F�0101
Certificate of Coverage or Perm']t NumberCounty 'tm�r1 �E. Year 200 -
Facility Fame (as shown on Certificate of Coverage or Permit)%7`f:`��
Operator in Charge for this Facility f7 �'r1i4 %rl_ CertificaEion:_
Land application of animal waste as allowed by the above permit occurred during the past calendar year
✓ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on hove the animal waste was handled.
Part I : Facilitq Information:
1. Total number of applicatio Fields or Pulls
Waste Management Plan (CAWMP):
(please check the appropriate box) in the Certified Animal
(o Total Useable Acres approved in the CAWMP
2. Total number of Fields or Pulls (please check the appropriate box) on which land application occurred
during the year: A Total Acres on which waste was applied -�? -,�. 1;� 3
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
��V� - - -
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: 9�g-!5—
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year _ g�Zol c- tons or gallons (please check the appropriate box)
6. Annual average number of animals by type at this facility during the previous year:
3V 9
7. Largest and smallest number of animals by type at this facility at anyone time during the previous year:
Largest
Smallest V
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
S. Facility's Integrator if applicable:
Part II: Facility Status:
IF THE.ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE. E
1. Only animal waste generated at this facility was applied to the perindUriryVEn s No
the past calendar year.B 0 9 2006AFACF 3-14-03 1Vit.FR� 1 mLQFRCE
'.
The 1aci itv %vas cmerated in such a way that there was no direct runoft'of waste from
LlIeO,NO
the facility ("Including the houses, !agoonsistorage ponds and the application sites) during
the past calendar year.
2.
There was no discharge of waste to surface water from this facility during the past
Nc
C-I��es
calendar year.
4.
There was no freeboard violation in any lagoons or storage ponds at this facility during
es No
the past calendar year.
5.
There was no PAN application to any fields or crops at this facility greater than the
Yes No
levels specified in this facility's CAWMP during the past calendar year.
6.
All land application equipment was calibrated at least once during the past calendar year.
es No
7.
Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
'es No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8.
A copy of the Annual SIudge Survey Form for this facility is attached to this Certification.
'ices No
9.
Annual soils analysis were performed on each field receiving animal waste during the
Yes No
past calendar year.
10.
Soil pH was maintained as specified in the permit during the past calendar Year?
No
ee
1l.
All required monitoring and reporting was performed in accordance with the facility's
No
permit during the past calendar year.
12.
All operations and maintenance requirements in the permit were complied with during
es No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13.
Crops as specified in the CAWMP were maintained during the past calendar year on all
es No
sites receiving animal waste and the crops grown were removed in accordance with
the facility's pen -nit.
14.
All buffer requirements as specified on the permit and the CAWMP for this facility were
es No
maintained during each application of animal waste during the past calendar year.
"1 certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
Ae n N e 4 k Q- Maf-I)LekY5 Ji^
Pennittee Narne and Title (type or print)
tz- fi- ff
MOB
Signature of Permittee Date
• _ r r�., ,..-., rat-..,.,.�
J IIJ'lidl CErC, Ul V�/c,i utvr iii �.iiu•b..
(if different from Pennittee)
AFACF 3-14-03 2
Date
w
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number �2E. i
B. Lagoon identification
C. Person(s) taking Measurements %rf r-Yes v
r
D. Date of Measurements
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
.Sfnnr
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
)0,4 4
c. Thickness o the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): 1, (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 133 acre, j. (�, acres x 6 = ) 0 ,with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
L
At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
/ J
J.
Determine distance from Maximum Liquid Level to Minimum Liquid Level:
(Determine from Plan or other lagoon records)
K.
Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item I, assuming present liquid level is below Max. Liq. Level:
L.
Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M.
Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
�-
N.
Record from sludge survey data sheet the average thickness of the sludge layer:
3. '7
O.
Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):
5.5
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope. /
Completed by rVo Date: T
Print Name Signature
White - Office Yellow - Producer
r
0 pamp
Sludge.Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet k Y,—iYh6 - t
Completed by: _ _ %� .P�- Lry, m 1 r Date: - Z = C_�
Print Name Signature
(A)
Grid
Point
No.
(s)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(6)
Thickness of sludge
is er
Ft_ & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
2
.4
3
4
5
`�. 3
F=1 =1
6
S. W
7
c -
8
y.�
9
G.2
10
7,9
�,-
11
12
13
14
b,1
15
16
17
18
10
20
21
22
23
24
Average
6 '
�• 9
.
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number'
B. Lagoon Identification =S r. r,o`1h :fin a , , c r -1--,
C. Person(s) taking Measurements
D. Date of Measurements <-- ,• - C
E. Methods/Devices Used for Measurement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon--
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): (, l (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, 1. 1 acres x 6 = _ , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet",
I. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level:
(Determine from Plan or other lagoon records) -
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item I, assuming present liquid level is below Max. Liq. Level:
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
N1. Record from sludge survey data sheet the distance from the present liquid surface level _
to the top of the sludge layer (average for all the measurement points):
N. Record from sludge survey data sheet the average thickness of the sludge layer: S• U
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): ` y
(Note: if Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume 'Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by Yi.-r ryg r zj,) rr. 6 C1:1f Date: <- r-
Print Name Signature
White - Office Yellow - Producer
L �vn�
Sludge Survey Data Sheet
Lagoon Identification: 1
Sludge Survey Data Sheet _ )C /'{,a l� r]� r✓_< �s J }
Completed by: .1ra, 1._c b �' c Date: s- 3 - 0s
Print Name Signature
(A)
Grid
Point
No.
(l3)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to la oon bottom soil
(C) - (8)
Thickness of sludge
is er
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
----r-
2
5-1-
3
,1
4
5
S. 1
6
s, y
7
C
s
S. c
9
10
11
-
12
13
14
S.
15
16
17
18
19
20
21
22
23
24
Average
S ,3
S, 3
4�
3'
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached- to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
7/26/2004
NLIMMMUTnLIZATION PLAN
Grower(s): UR 0 9 W
Farm Name:
County:
Farm Capacitv:
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Feeder to Finish
Storage Structure:
Storage Period:
Application Method:
Matthews
Matthews Farm
39501
Anaerobic Lagoon
>180 days
Irrigation
2822 Hwy 24 West
P.O. Box 856
Warsaw, NC 28398
S).,391
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when A is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWO regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
1 of 8 RECEIVED / DENR I DWQ
Agtaifar PrntpOion Sedan
APR 0 2 2009
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ff, tons, etc.):
Capacity Tye Waste Produced perAnimal Total
Farrow to Wean
3212 gal/yr
gal/yr
Farrow to Feeder
4015 gal/yr
gal/yr
Farrow to Finish
10585 gal/yr
gal/yr
Wean to Feeder
223 gal/yr
gal/yr
3950
Feeder to Finish
986 gal/yr
3,894,700 gal/yr
Total 3,894,700 gal/yr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs):
Capacity Type Nitrogen Produced per Animal Total
Farrow to Wean
5.4 lbs/yr
ibs/yr
Farrow to Feeder
6.5 Ibs/yr
Ibs/yr
Farrow to Finish
26 Ibs/yr
lbs/yr
Wean to Feeder
0.48 lbs/yr
ibs/yr
3950
Feeder to Finish
2.3 Ibs/yr
9,085 lbslyr
Total 9,085 1 bs/y r
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 38.23
Total N Required 1st Year: 10961.7
Total N Required 2nd Year: 0
Average Annual Nitrogen Requirement of Crops: 10,961.70
Total Nitrogen Produced by Farm: 9,085.00
Nitrogen Balance for Crops: (1,876.70)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2 of 8
on Area Specifications
Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crap Lbs NIAc Lbs N Totar Ibs NJ 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Total Total ibs N
Acreage Type Code Apply Yield lbs WWI: Residual /Ac Utilized Code Apply Yield Ibs N1Unit Residual /Ac Utilized Lbs NlAc Utilized
3(b) of 8
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
lime small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code
Crop
Lbs N utilized / unit yield
A
Barley
1.6 lbs N / bushel
B
Hybrid Bermudagrass - Grazed
50 lbs N / ton
C
Hybrid Bermudagrass - Hay
50 lbs N / ton
D
Corn - Grain
1.25 lbs N / bushel
E
Corn - Silage
12 lbs N / ton
F
Cotton
0.12 lbs N / lbs lint
G
Fescue- Grazed
50 lbs N / ton
H
Fescue - Hay
50 lbs N / ton
I
Oats
1.3 lbs N / bushel
J
Rye
2.4 lbs N / bushel
K
Small Grain - Grazed
50 lbs N / acre
L
Small Grain - Hay
50 lbs N / acre
M
Grain Sorghum
2.5 lbs N / cwt
N
Wheat
2.4 lbs N / bushel
O
Soybean
4.0 lbs N / bushel
P
Pine Trees
40 lbs N 1 acre / yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables_
See attached map showing the fields to be used for the utilization of animal waste.
4of8
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications
PAN/ /animal Farm Total/ r
Farrow to Wean
0.84
Farrow to Feeder
1
Farrow to Finish
4.1
Wean to Feeder
0.072
3950 Feeder to Finish
0.36 1422
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 1422 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 7110 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 23 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 56.88 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to property
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
'This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied_ In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated property to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5of8
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil
Application Rate
Application Amount
Tract
Hydrant
Type
Crop
inlhr
; inches
T3198
1
AuB
B
0.6
1
T3197
2
NoA/B
B
0.5
1
T3196
3
AuB'
B
0.6
1
T3196
4
AuB
B
0.6
1
T12136
5
Ra
B
0-4
1
T12136
6
AuB
B
0.6
1
6of8
Additional Comments:
Rates based on controlled grazing. Acres shown are'wetted' acres.
7of8
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: Kenneth Matthews Farm
Owner: Kenneth Matthews
Manager: Same
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Kenneth Matthews
Signature: ,9 _01 _ 4 64
Name of Manager (if different from owner): Same
Signature:
Name of Technical Specialist: Kraig Westerbeek
Affiliation: Private
Signature:
Address: 1635 W. Wards Bridge Rd.
Date
8of8
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number /y�c �iUSY f County Z;em a ; erY Year 200-/-L
or
Facility Name (as shown on Certificate of Coverage or Permit) & mot,
Operator in Charge for this Facility /C , A % Certification #
Land application of animal waste as allowed by the above permit occurred during the past calendar year
✓ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields P or Pulls ❑ (please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): Total Useable Acres approved in the CAWMP
� 9-
2. Total number of Fields Nlor Pulls ❑ (please check the appropriate box) on which land application
occurred during the year: Total Acres on which waste was applied ��•
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
44
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: 9e 91�--
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year M'Pti tons ❑ or gallons ❑ (please check the appropriate box)
6. Annual average number of animals by type at this facility during the previous year:
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest ?
Smallest a
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8. Facility's Integrator if applicable: AA 4 e z aen _
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the
the past calendar year.
es ❑ No
AFACF 3-14-03 1 f FB D'S .20
Oil - FAVETIEVILEE REGIOlt4l.ORiCE
4,
2.
The facility was operated in such a way that there was no direct runoff of waste from
ayes ❑ No
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
I
There was no discharge of waste to surface water from this facility during the past
"Yes ❑ No
calendar year,
4.
There was no freeboard violation in any lagoons or storage ponds at this facility during
B'Yes ❑ No
the past calendar year.
S.
There was no PAN application to any fields or crops at this facility greater than the
aYes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
6.
All land application equipment was calibrated at least once during the past calendar year.
ifrYes ❑ No
7.
Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
L -Yes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
S.
A copy of the Annual Sludge Survey Form for this facility is attached to this Certification.
Yes
No
9.
Annual soils analysis were performed on each field receiving animal waste during the
R�&S ❑ No
past calendar year.
10.
Soil pH was maintained as specified in the permit during the past calendar Year?
❑'Yes ❑ No
11.
All required monitoring and reporting was performed in accordance with the facility's
B-yes ❑ No
permit during the past calendar year.
12.
All operations and maintenance requirements in the permit were complied with during
0-Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13_
Crops as specified in the CAWMP were maintained during the past calendar year on all
Yes ❑ No
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14.
All buffer requirements as specified on the permit and the CAWMP for this facility were
P Yes ❑ No
maintained during each application of animal waste during the past calendar year.
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
Lo ylw Mhe-o�
Permittee Name and Title (type or print)
AFACF 3-14-03 2
Signature of Permittee
Date
Signature of Operator in Charge
(if different from Permittee)
Date
AFACF 3-14-03
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number F2_ 3$ 4
B. Lagoon Identification Ke n ne- -� _ ci �- � S E - `4
C. Parson(s) taking Measurements
D. Date of Measurements 3
E. MethocWDevices Used for Measuement of:
Distance from the lagoon liquid surface to the top of the sludge layer.
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
s
tF C,-j"E
c. Thickness of the sludge layer if making a direct measurement with 'core sampler
F. Lagoon Surface Area (using dimensions at the inside top of bank): _ _ r (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 6 p)6nts
b. If more than 1.33 acres, 11 !r` acres x 6 = D with maximum of 24.
(using sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match
most closely with the estimated number of sampling pants needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on 'Sludge Survey Data Sheet".
I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): r
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: +� r t✓
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ttemi - Item I, assuming present liquid level is below Max. Uq. Level: r
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points): 13
M. Record from the sludge survey data sheet the distance from the present liquid surface level +
to the tap of the sludge layer (average for all the measurement points):
N. Record from the sludge survey data sheet the average thickness of the sludge layer: r
0. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): r
(Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by
DWQ: See, your specific permit or contact DWQ for more infumahome
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope. 1
Completed by: eof S Re I erjoi 1 Lw,� )ate: _ 3
Print Name' Signature
Sludge Survey Data Sheet
Lagoon Identification:
completed Br. c4c ^ Zu Ra�
Print Name Signature
KennefA qj
Date:
� r
•
DWAance from liquid surface
a t0p Of rr:
Distance from Uqyid surface
to lagoon•rir r
i
Thickness of sludge
it
- r Ml
all
•
`
* AN Grid Points and correspondingstudge layer thickness must be shown on a sketch
at#ached to Od"tudgg Survey Data Sheet.
Conversion Table From Inches W Tenfs of feet
Indies
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.5
2
0:2
a
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
v
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number
B. Lagoon Identification ke-inne:& mlai e&m k-b)
C. Person(s) taking Measurements p
D. Data of Measurements -?- S•- o V
E. Methods/Devices Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
'SW O r
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
a Thickness of the sludge layer if making a direct measurement with 'core sampler-
rNH ---
F. Lagoon Surface Area (using dimensions at the inside top of bank): U _ (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use B points
b. If more than 1.33 acres, & j acres x 6 = - g - , with maximum of 24.
(using sketch and dimensions, develop a uniform 'grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet'.
1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole).
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level:
(Determine from Plan or other lagoon records)_
K. Calculate distance from present liquid surface level to Minimum Liquid t
Level: ItemJ - Item I, assuming present liquid level is below Max. Uq. Level: 1 .
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement paints): q.I
M_ Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement pointsl: �. s
N. Record from the sludge survey data sheet the average thickness of the sludge layer: 2. Q
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):—
(Note: If item O is less than 4 ft_, a sludge removal and utilization plan may be required by
N.C. DWQ: Seeyourspecific permit or contact DWQ for more information.)r
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by: rA" i.Rosf Date: -$- O
Print Name 47 Signature
Sludge Survey Data Sheet
Lagoon identification
Completed By- LT&AV-S '1 R6-15
Print Name
Date:-7-S-og1
I '
fDistapze
I
!
fromliquid 1
f top osludge!
F" from1 f surface
lagwof1 1 1(soil)
Thickness 1 sludge
layer
I
f
* AN Grid Points and correseondinng sludge layer thickness must be shown on a sketch.
attachwd to this -Sludge Survey Data Sheet.
Conversion TaWe From Inches to Tentfhs of feet
Inches
TehtM of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0:2
B
0.7
3
0.2
9
0.7
4
0.3
10
0.0
5
0.4
11
0.9
6
0.5
12
1.0
. •r �
o �
,{, �
.
�- i
� �I� rilli��i � � '
•
� , , � � .
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P. E., Director
Division of Water Quality
April 9, 2003
Kenneth Matthews
Matthews Hog Farm
4897 Honeycutt Rd
Salemburg NC 28385
Subject: Certificate of Coverage No. NCA282389
Matthews Hog Farm
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
Dear Kenneth Matthews:
On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General
Permit for swine facilities- The General Permit was issued to enable swine facilities in North Carolina to
obtain coverage under a single permit that addresses both State and Federal requirements.
In accordance with your application received on February 13, 2003, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Kenneth Matthews, authorizing the operation of the subject
animal waste collection, treatment, storage and land application system in accordance with NPDES
General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number
AWS820389 to operate under State Non -Discharge Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the Matthews Hog Farm, located in Sampson County, with an animal capacity of no
greater than an annual average of 3950 Feeder to Finish swine and the application to land as specified in
the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or
Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary,
they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a
rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are
authorized and required to operate the system in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data and operational information must be established for this
facility. Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals.
Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and
Federal general permit it contains many new requirements in addition to most of the conditions contained
in the current State general permit. Enclosed for your convenience is a package containing the new and
revised forms used for record keeping and reporting. Pleasepay-careful attention to the record —keeping
and monitoring conditions in this Dermit. The Devices to Automaticallv StoD Irrilration Events Form
must be returned to the Division of Water Quality no later than 120 days following_ receipt _of the
Certificate of Coverage. The Animal Facility Annual Certification _Form must be completed and returned
to the Division of Water Quality by no later than March 1st of each year.
�►
Mfg
Non -Discharge Permitting Unit Internet httpJ/120.enr.state.nc.us/ndpu
1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048
Customer Service Center Telephone 1 800 623-7748
An Equal Opportunity Action Employer 50% recycled/109%o post -consumer paper
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAW'W may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning
this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363.
Sincerely,
f/
for Alan W. Klimek, P.E.
Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Fayetteville Regional Office, Water Quality Section
Sampson County Soil and Water Conservation District
Permit File NCA282389
Permit File AWS820389
- NDPU Files'
Plan Amendment to Include S&WCC Chronic Rainfall Practices and Standards through March 31, 2000
1. If this facility can comply with its existing permit and CAWMP it must do so.
2. Temporary Addition of New Sprayfields (*) (Check appropriate boxes.)
[) A. acres of cropland. List crop types used:
[) B. acres of hardwood woodland @ 100 lbs PAN / acre added.
0 C. acres of pine woodland added @ 60 lbs PAN / acre added
3. Summer Perennial Grass (Check appropriate box.)
0 A- Application window extended for acres of perennial grass until first killing frost.
0 B. An additional 50 lbs; of PAN applied to acres of perennial grass prior to killing frost.
4. PAN Application Increased for Small Grains & Winter Grasses to be harvested. (Check appropriate box.)
j A_ PAN application increased up to 200 lbs per acre for Z9.1 acres of small grains or winter grasses to be harvested.
0 B. PAN application increased up to 150 lbs per acre for acres of over -seeded summer pera vial included in 3. B.
5. Waste Analysis (Check appropriate box.)
0 A. Prior to December 1, 1999 the calculation of PAN will be based on a 35% reduction of the last analysis taken
prior to the first 25 year 24 hour storm event. (Current waste analysis must be used after Dec.1 .}
B. Use current waste analysis to determine PAN.
6. Required - Maximum Nitrogen Utilization Measures for Small Grains and Winter Grasses.
A- Use of higher seeding rates,
B. Timely harvest of forage to increase yield, and
C. Irrigating during periods of warmer weather.
7. Required - irrigation Management Techniques to Reduce Runoff and Ponding Potential.
A_ Making frequent, light irrigation applications, and
B. Not irrigating immediately before predicted rainfall.
8. The owner / manager is required to manage the movement of animals to and from the facility to minimize environmental
impacts, ensure compliance with the facility's permit and amended CAWMP, and avoid discharge to surface waters.
9. Authorization to use the additional practices included in this amendment expires if a facility discharges to surface waters.
Any discharge is a violation and may result in an enforcement action.
10. The owner / operator is required to keep records of all waste applications.
11. This revision must include a map or sketch of new land application areas.
Facility Number $ �_L -
Facility Owner / Manager Name (PRINT) 5
ter.( e,Faci o. ���
Facility Owner /Manager SisriaTure
Date
Facility Name
G- 6/_EIJnI Ct-IPMO4
Technical Specialist Name (PRINT)
. &-A--- C r
Technical SpeciaTist Signature
Date I l 3 0[ 9 9
This document must be filed at the SV4'CD office and be attached to the facilities CAWMP
and be available for inspection at the facility.
(*) New temporary sprayfields must meet applicable buffer and setback requirements. Waste must not be applied to wetlands.
State of North Carolina -- "" AW
Department of Environment, Health and Natura�RB@S T& ,
Division of Water Quality WATER QM1 Ty SECTION
Non -Discharge Permit Application Form / Su 2 2 0-! 1
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIEL)
General Permit - Liquid Animal Waste"bl) ge P"o��ms
q peramations
The following questions have been completed utilizing information on file with the
Division. Please review the information for completeness and mane any corrections
which are appropriate. If a question has not been completed by the Division ease
complete as best as possible. Do not leave any ques oh7u, a svve�ed {
��1"9
Application Date: 9
r= i C, 8 1997
I. REQUIRED ITEMS CHECKLIST = °4` 5 E-Ji � +�
Please indicate that you have included the following required items by signing your initials in tF{e:aee(provideZ( next to each
item.
,Applicants Initials
l . One completed and signed original and one copy of the application for General Permit - Animal l
Waste Operations; 1 � • Q
2. Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application M.
for animal waste operations. - D.
1I. GENERAL INFORMATION:
1. Farm's name:-MatthewsFarm
2. Print Land Owner's name: Kenneth Matthews
3. Land Owner's Mailing address: 4897 Honeycutt
City: SalemburgZip: 28385
Telephone Number: 910-564-2890
4. County where farm is located: Same ^
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
IJuc & .
of a county road map with the location of the farm identified): SR 1: lntles west of Salembur - farm on the right
6. Print Farm Manager's name (if different from Land Owner):
7_ Lessee's <me razors nam if applicable; please circle which type is listed): Prestage Farms
82 - 389
FORM: AWO-G-E 2/26/97 Page I of 3
III. OPERATION INFORMATION:
Farm No.: 82-389
Operation Description: Swine operation
Feeder to Finish
3950 - Certified Design Capacity
Is the above information correct? t v ( �'es; Flno. If no, correct below using the design capacity of the facility
Type of Swine No. of Animals Typg of Poultry No. of Animals Type of Cattle No. of Animals
0 Wean to Feeder
0 Feeder to Finish
0 Farrow to Wean (# sow)
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
0 Layer 0 Dairy
0 Non -Layer 0 Beef
0 Turkey
Other Type of Livestock on the farm: No. of Animals:
3. Acreage cleared and available for application: 2_.9; Required Acreage (as listed in the CAWMP):-� Z .
4. Number of Lagoons: 2 ; Total Capacity: 759665 Cubic Feet (ft3)
Number of Storage Ponds: ; Total Capacity:
5. Is animal waste being applied on any field which has subsurface drains?
6. Are subsurface drains present in the vicinity of or under the lagoon?
Cubic Feet (ft3)
YES or 05D (please circle one)
YES or ® (please circle one)
IV. APPLICANT'S CERTIFICATION:
1, _11fa-f f (Land Owner's name listed in question II.2), attest that
this application for [ 1-10- r -f & a_,itr/ S /fin yf otia k2 fil _ (Farm name listed in question 11.1)
has been reviewed by me and is accurate and complete to the best y knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned to me as incomplete.
Signature = Date
V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner)
I,
(Manager's name listed in question H.6), attest that this
application for (Farm name listed in question II.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FORM: AWO-G-E 2I26/97 Page 2 of 3
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ANIMAL WASTE UTILIZATION PLAN
Producer:
Location:
Telephone:
Type Operation:
Number of Animals:
(Design Capacity)
STORAGE STRUCTURE:
APPLICATION METHOD:
KENNETH MATTHEWS
4897 HONEYCUTT ROAD
SALEI4BURG NC 28385
564-2890
1114 C,
N �fp QGQ1
NX
Existing Feeder to Finish Swine
3950.00 hogs
Anaerobic Waste Treatment Lagoon
Irrigation
The waste from your animal facility must be land applied at'a
specified rate to prevent pollution of surface water 'and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the. -fields where the waste. is to be applied.
This waste. utilization plan uses nitrogen -as the limiting nutrient :
Waste - should- be analyzed before each application cycle_. Annual' soil.:.
tests :are strongly encouraged so that all plant nutrients. -can be
`4== balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization -
plan in order to maximize the fertilizer value of the waste and to
ensure that- it is applied in an environmentally safe manner:'
1. Always apply waste based on the needs of the crop to be
grown and the nutrient content, of the waste. Do not apply
more nitrogen than the crop can utilize.
2. Soil types are important as.they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at less
than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter '
strips are. established.
4. Do not apply waste on saturated soils, when it is raining,
or when the surface is frozen. Either of these -conditions
may result in runoff to surface waters which is not allowed
under ' DEM regulations.
�. Page 1
ANIMAL WASTE UTILIZATION PLAN
5. Wind conditions should also be considered to avoid drift and
downwind odor problems.
"S R
6. To maximize the value of the nutrients for crop product ionA:_ ,
and to reduce the potential for pollution, the waste
be applied to a growing crop or applied not more than -.30
days prior to planting a crop or forages breaking dorman '-:7
Injecting the waste or disking will conserve nutrients aside.:
reduce odor problems. ".
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage.
requirements should be' based on' the .waste analysis report from your
waste management facility. In some cases you may want to have plant:
analysis made, which could -allow additional waste to be. applied,
Provisions shall be made for`the area.receiving waste. to be*flexible`
so as to accommodate changing waste analysis., content and crop -type-.',.,:,.
Lime must be applied to maintain pH in the -optimum range. for specific -
crop production.
This waste utilization- plan-, if -carried out, meets the requirements i:'= -'
for compliance. -with 15A NCAC 2H .0217 adopted by the Environmental' .
Management Commission.
AMOUNT OF WASTE -PRODUCED PSR -YEAR -(gallons, f t3 , tons, etc.)
3950 -hogs x 1.9 tons waste/hogs/year = 7505 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER
3950 hogs x 2.3 lbs PAN/hogs/year = 9085 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan
time and 'have 'appropriate equipment to apply the waste in a timely
manner.
The following acreage will be needed for waste application based on
the crop to be grown, soil type and surface application. „-
-Page.: ..2
ANIMAL WASTE UTILIZATION PLAN
TABLE l: ACRES OWNED BY PRODUCER
TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LBS
COMM N
**
* LBS.
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED
-----
or
------
APPLY
RESID.
APPLIC
METH
N
TIME
�3196
1
NoA
BH
6.1
305
0
5.0
1525
7
MAR-OCT
50
0
5. 0 1250
ISG
OL
SEP-MAY
3196
2
Au BH
5.5
275
Q
6.5
5
�itcft
I
11787.
MAR-OCT
SG
1;
50
0
6'.5
1325
SEP-MAY.
3197 31
1
Au BH
5.5 275
0
4.0
1100.
-�
yT • - .r !1 R. �H . I
r
Ts
..
SG
1
50
10.
4.0
200
SEP-MAY
319.7/3199
2
WaB BH
5.5
1275
10.
14.4
3960
MAR-OCT
SG
1
5Q
Q
14.4
720
I
SEP-MAY
END
I
TOTAL19867.5
- Indicates that this field is being overseeded (i.e_
interplanted) or winter annuals follow summer annuals.
NOTE: The applicator is cautioned that P and K may be over applied
While meeting the N requirements.' In the future, regulations
may require ..farmers in .some .parts of, North. Carolina .to have a...
nutrient management plan that addresses all nutrients. This
plan only addresses nitrogen.
_ -3 Page:
AN114AL WASTE UTILIZATION PLAN
TABLE 2: `ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land.
See required specification 2.)
TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LBS
COMM N
**
* LBS
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED
----
or
_-----
APPLY
RESID.
APPLIC
METH
N
TIME
END
TOTAL 0
:Indicates that this field is being overseeded (i.e. interplanted) or.
winter ' annuals follow summer annuals.'
In interplanted fields (i . e . small grain, etc, .interseeded
�, in bermudagrass) forage. must be removed _ through grazing,t
L ;� , hay"and%or silage.. Where grazing -.-plants- should be grazed
when the reach; a height of six to nine .inches . Cattle
shocild be removed when plants are grazed to, a height of €ours,
inches. In fields where small grain, etc, is to be' remove
for hay'or silage, care should be exercised not to let small.
grain to reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too
high and this will definitely interfere with stand -of
bermudagrass. This loss of stand will. result in reduced
yields and less nitrogen being utilized.. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal tsime to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a'
height of about two inches before drilling for best results.
Page: A
ANIMAL WASTE UTILIZATION PLAN
** Acreage figures may exceed total acreage in fields due to
:Y overseeding.
'* _lbs AW N (animal waste nitrogen) equals total required nitrogen
~ less any --,commercial nitrogen (COMM N) supplied.
The following -'legend explains the crop codes used in tables 1 and .2-above:
CROP CODE
CROP
UNITS
PER UNIT
50
50
BH
SG
HYBRID BERMUDAGRASS-HAY
SMALL GRAIN OVERSEEDED
TONS
AC
TOTALS FROM TABLES-1 AND 2
ACRES
LBS AW N USED .
29 9
9857.5
w
"^ - TABLE 2
0
0
yy
29 9 .--
'9867.5
;�'r� •�'+�'***'
-782.5
BALANCE
E"a4-.;�:rT•, ar•.. .- - K:].t -
.. -— —
— — — — — — — — — — — — — — —
*** number must
be'less than
or equal to 0 in order to
_This
fully utilize
the animal
waste N produced.
ANIMAL WASTE UTILIZATION PLAN
*** This number must be less than or equal to 0 in order to fully
utilize the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the
usable acres excluding required buffers, filter strips along ditches,
odd areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the fields listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
.application of sludge at agronomic rates.. The sludge will be. nutrient
rich -and will require precautionary measures to prevent over application '
of nutrients or other elements: Your production facility will produce
approximately 1461.5 pounds of plant available. nitrogen per year in the
sludge.
If.you remove the sludge every 5 years, you will have approximately 7307:`5
pounds of - PAN to' utilize, -Assuming-you apply this PAN to hybrid
bermudagrass hayland:at the rate of 300 pounds ,of nitrogen per acre, youW'
will need 24.3583333333 acres of land. If you apply the sludge to corn at
the'rate of'125 pounds ofnitrogen per acre, you will need 58.46 acres
of land. Please be aware that these are only estimates of the PAN and.•
land needed. Actual requirements could vary by 25°s depending on your
sludge waste -analysis, soil types, realistic yields, and application
methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at --the time of irrigation such that runoff or ponding occurs. This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,
-
it is the responsibility of the producer. and irrigation designer, to ensure
that an irrigation system is installed to properly irrigate the acres.
shown in Tables 1 and 2. Failure to apply -the recommended rates and
Page: ' 6
ANIBM WASTE UTILIZATION PLAN
amounts of nitrogen shown in
the tables may make this plan invalid.
The -.following table is provided as a guide for establishing application
. , rates' and amounts. '
1 I
(Application
RatelApplic. Amount
Tract I Field 1 Soil Type 1
Crop l (in/hr)
1 (inches)
3196 1 1 1 NoA 1
1 *1.30
BH 1 0.50
3196 1 2 1 Au
I *0.96
BH 1 0.60 : .
3196
l
-SG l
'
l ?pxs�f rS{f +/�3 ♦� x�3Y�
_;190 -
[7
3 k� .S^-a7G-
:a»i`- - �r�f+ter'
4,7
3147/3 1 -1 '':.. :'.::` 1• ''Au .::.::.. - 1
EH .. 1 .0.6.0.
1 *0 . 96
I 1 1
3197/31 2 1 WaB _ 1.
I
1 '*0.96
BH 1 0.60
3197/31 --1 1 1
I
SG I
f I I
3197/31 -2 1 1
1 I I
1
I
1
SG 1
1
* This is the maximum application amount allowed
for the soil
assuming the amount-bf
nitrogen allowed for the crop is not over
applied.- In many situations, the application
amount shown cannot
be applied because of the nitrogen limitation.
The maximum
Page: 7
�� `_
ANIMAL WASTE UTILIZATION PLAN
application amount shown can be applied under optimum soil
conditions.
Your facility is designed for 180.00 days of temporary storage and
-j:• the temporary storage must be removed on the average of once every .
6.00 months. In no instance should the volume of the waste be stored
in your stracture be within the 25 year 24 hour storm storage'or one
foot of freeboard except in the event of the 25 year 24 hour storm.
it is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply -the
correct rates to the acres shown in Tables 1 and 2. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may
make this plan invalid.
Call your.technical specialist after you receive the waste analysis
report for assistance in determining the amount of waste per acre and
the proper application rate prior to applying the waste.
F
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NARRATIVE OF OPERATION
was �crexitn b�e� was Cr�� �-r eWdzr
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Page e 8 .
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Z. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management,,unless there are.regulations that restrict
;t the rate of application for other nutrients.
.4, . Animal. waste shall be applied to land eroding less than 5 tons
per:acre.per.year. Waste may.be applied to land that;_is.eroding
° at 5;:�ar. more tons but .less than 10 tons er acre . er ear' • ''=
providing ass filter strips are installed where runoff leaveb"
u ==the ' field. {See FOTG Standard -393 '-Filter Strip)
+"5. Odors can be reduced by injecting the waste or disking after
°£ waste application. Waste -should -not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to.
flooding, it -will be soil incorporated on conventionally tilled
cropland. When -applied to conservation -tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance.)
7. Liquid waste shall be. applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
B. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9.'' Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should -also be 'considered.
Page 9
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary. and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than --
swine waste from facilities sited on or after October 1, 1995),
shall not .be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer. than 100 feet to
wells.
13. Animal waste shall not be' applied closer than 200.feet of
dwellings other than those owned by the landowner.-
Waste shall,be'applied in a manner note'to reach other property.
^, and public :right-of-ways_ 3�
Animal waste~ shall .not be discharged "into surface waters,
drainageways, or wetlands by -a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly inton'water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not.be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate_ Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page:. 10
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
*� f possibility of an illegal discharge, pollution and erosion.
ws" `19. Waste handling structures, piping, pumps, reels, etc., should
={�-_• be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of.the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be requiredto. mark the maximum storage volume for waste.
storage.ponds.
Waste shall be. tested within.60 day s of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied_ Nitrogen shall be the rate -- determining
_ element. Zinc `and . copper levels , in the soils shall . be
monitored and alternative. crop sites shall be used when.
thes
._:.-
f;r metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina requlations.
Page:. 11
1�'
ANIMAL WASTE UTILIZATION PLAN
r WASTE UTILIZATION PLAN AGREEMENT
x4_ Name of Farm: KENNETH MATTHEWS
Owner/Marla er - g Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new - _ -
facilities will require a new certification to be submitted to the
North Carolina Division of Environmental Management (NCDEM) before
the new animals are stocked. I (we) also understand that there
must be no discharge of animal waste from this system to surface
w wasters of the state from a storm event less severe than the 25-':
year, 24-hour storm. The approved plan will be filed on -site at
the farm office and at the office of the local Soil and Water
` Conservation District and will be available for review by NCDEM
upon request.
Name.of Facility Owner: KENNETH MATTHEWS Y..
(Please print)
Signature: Date:
Name of Manager (If different from owner) :
Signature: Date:
Name of Person Preparing Plan: (Please print)Randall N. Barefoot
Affiliation:Prestage Farms Inc. Phone No.
Address (Agency): P.O. Box 438
Clinton NC 28329
Signature: Date: t7
Page: 12