HomeMy WebLinkAbout820355_CORRESPONDENCE_2017123114
NORTH CAROLINA
Department of Environmental Qua
Waste Utilization Plan
� R-O
Producer: Prestage Farms, Inc. County: Sampson
Name of Farm: P-23
Location: P. O. Box 438
Clinton NC 28329
Phone: 910-592-5771
Type of Operation: Farrow -Wean
Number of Animal: 4000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 24376 ton/year
Amount of plant available N (PAN) produced/year: 21600 lbs./year
On-FarmRecords 7310 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at S or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
t
/A 0 9 2M
ON-FASy(f ERM t
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED / DENR / DWQ
Aquifer PrO-ntinn Section
APR 0 6 2009
P-23
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Page 2
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
I Used
Month to
Apply
Lbs. N
Per Ac.
4598
1A
Au
CB -Graze
4.1
50
3.70
759
- MAR-OCT
205
4598
1A
Au
SG -Graze
1
50
3.70
185
OCT-MAR
50
4598
16
Au
CB -Graze
4.1
50
3.50
718
MAR-OCT
205
4598
16
Au
SG -Graze
1
50
3.50
175
OCT-MAR
50
4598
1C
Au
CB -Graze
4.1
50
5.80
1189
MAR-OCT
205
4598
1C
Au
SG -Graze
1
50
5.80
290
OCT-MAR
50
4598
1D
Au
CB -Graze
4.1
50
6.20
1271
MAR-OCT
205
4598
1D
Au
SG -Graze
1
50
6.20
310
OCT-MAR
50
4598
1E
Au
CB -Graze
4.1
50
6.20
1271
MAR-OCT
205
4598
1E
Au
SG -Graze
1
50
6.20
310
OCT-MAR
50
4598
1F
Au
CB -Graze
4.1
50
6.20
1271
MAR-OCT
205
4598
1F
Au
SG -Graze
1
50
6.20
310
OCT-MAR
50
4598
1G
Au
CB -Graze
4.1
50
6.20
1271
MAR-OCT
205
4598
1G
Au
SG -Graze
1
50
6.20
310
OCT-MAR
50
4598
1H
Au
CB -Graze
4.1
5o
6.00
1230
MAR-OCT
205
4598
1H
Au
SG -Graze
1
50
6.00
300
OCT-MAR
50
4598
11
Au
CB -Graze
4.1
50
4.60
943
MAR-OCT
205
4598
11
Au
SG -Graze
1
50
4.60
230
OCT-MAR
50
4598
2A
Mac
CB -Hay
6.0
50
4.30
1290
MAR-OCT
300
4598
2A
Mac
SG -Hay
1
50
4.30
215
OCT-MAR
50
4598
2B
Mac
CB -Hay
6.0
50
2.20
660
MAR-OCT
300
4598
2B
Mac
SG -Hay
1
50
2.20
110
OCT-MAR
50
4598
2C
Mac
CB -Hay
6.0
50
3.80
1140
MAR-OCT
300-
4598
2C
Mac
SG -Hay
1
50
3.80
190
OCT-MAR
50
4598
2D
Mac
CB -Hay
6.0
50
3.10
930
MAR-OCT
300
4598
Mac
SG -Hay
1
50
3.10
155
OCT-MARE
50
4598
3
BoB
CB -Hay
4.5
50
4.60
1035
MARCT
MAR-OCT
5
4598
3
BoB
SG -Hay
1
50
4.60
230
OCT-MAR
50
Total
Available Nitrogen
Surplus or deficit
On -Farm Records
66.40 18297 lbs.
21600 lbs.
3303 lbs.
7310 lbs.
-14290 ibs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-23 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 3360 Ibs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 16800 Ibs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibs/acre you will need 56
acres of land. If you apply the sludge to corn at the rate of 125 Ibs. of nitrogen per acre you will need 134
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-23
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
4598
1
Au
CB -Graze
0.6
1.0
4598
1
Au
SG -Graze
0.6
1.0
4598
2
MaC
CB -Hay
0.5
1.0
4598
2
MaC
SG -Hay
05
1.0
4598
3
BoB
CB -Hay
0.75
1.0
4598
3
BoB
SG -Hay
0.75
1.0
P-23
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
P-23
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than S tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
S. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-23
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22_ Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-23
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: pU3TAdfr_ FAiIt� fit. b.,
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: 4 It 0 9
Date:
Signature: QV. A44' _ L� _ Date: 411 og
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-23
Cumulative wastewater aonlication
Field
Yearl gallons a plied
2006
2007
2008
1A
153870
202170
318780
1B
217530
186300
231840
1C
347070
459540
910800
1D
341280
477480
790740
1E
290700
376740
977040
1F
252540
594090
974970
1G
429870
253920
1027080
1H
414900
289800
937710
11
125580
196650
674820
2A
363660
409248
665028
2B
216337
196245
251390
2C
338013
229320
619164
2D
424620
111132
463050
3A
324058
435193
984312
Total
4240028
4417828
9826724
Average annual volume applied
6161527
Summary of waste analvsis records
Month
Lagoon 1
La oon2
Year
IPAN
2
06
1 2.20
06
2.30
6
06
1.20
06
0.93
10
06
1.10
06
1.00
1
07
1.20
07
0.90
4
07
1.50
07
1.30
10
07
0.95
07
0.93
4
08
1.80
08
1.40
7
08
2.00
08
1.50
10
08
0.90
08
0.21
Ave by L
1.43
1.16
Farm Ave [ L. 30
j pounds per 1000 galleons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 0.6 Ib11000 gal
Range of values to include in average =
0.7 to 1.9 Ib11000 gal
Revised summary of waste analvsis records
Month
La oonl
Lagoon2
Year
PAN
2
06
06
6
06
1.20
06
0.93
10
06
1.10
06
1.00
1
07
1.20
07
0.90
4
07
1.50
07
1.30
10
07
0.95
07
0.93
4
08
1.80
08
1.40
7
08
08
1.50
10
08
0.90
08
Ave by L
1.24
1.14
Farm Ave Ll.19 pounds per 1000 gallons
Total lb PAN = 6,161,527 gal x 1.19 lb PAN
year year 1000 gal
Total lb PAN = 7,310
year
O ~C
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resot mces
Coleen H. Sullins, Director
Division of Water Quality
July 1, 2007
I'
Prestage Farms Inc ;
PJUN 17 29l7 i,
POO Box 438 E,
Clinton, NC 28329
Subject: Certificate of Coverage No. AWS820355
P-23
Animal Waste Management System
Sampson County
Dear Prestage Farms Inc:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-23, located in Sampson County, with an animal capacity of no greater than the
following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 4000 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition III.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please paw'
careful attention to the record kegping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwatEqUality.org Location: 2728 Capital Boulevard
An Equal OpportunitylAffirmative Action Empioyer— 50% Recydedl10% Post Consumer Paper
N Carolina
�flll'Q��lf
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .01 I l (c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820355
FRS- APs
Waste Utilization Plan
Producer:
Nance of Farm:
Location:
Phone:
Type of Operation:
Number of Animal:
Storage Structure:
Method of Application
Prey' =ige Farms, Inc.
P-2:
P. 0. Box 4;8
Clinton NC 28329
910-592-5771
Farrow -Wean
4000
Anaerobic Lagoon
Irrigation
County: Sampson
09,2 - 3n
Amount of waste produced per year: 24376 tan/year
Amount of plant available N (PAN) produced/year: 21600 lbs./year
On-FarmRecords 3649lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied_
RECEIVED
DEC 2 8 2096
DEN R - FAYEit;=Vl LLE REGIONAL OITI CE
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
P-23
Pare 2
could alloy additions! waste to be applied. Provisions shall be made for the area receiving
waste to be flexible �o as to accommodate changing waste analysis co<ltent and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
4598
1
Au
CB -Graze
4.1
50
48.40
9922
MAR-OCT
205
4598
1
Au
SG -Graze
1
50
48.40
2420
OCT-MAR
50
4598
2
MaC
CB -Hay
6.0
50
13.40
4020
MAR-OCT
300
4598
2
MaC
SG Ha
1
50
13.40
670
OCT-MAR
50
459$
3
BoB
CB -Hay
4.5
50
4.60
1035
MAR-OCT
225
459$
3
BoB
_SG -Hay
1
50
4.60
230
OCT-MAR
50
Total 66.40
18297 lbs.
Available Nitrogen
21600 lbs.
Surplus or deficit
3303 lbs.
On -Faun Records
3649 lbs.
-17951 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-23 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates_
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 3360 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 16800 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56
acres of land. If you apply the sludge to ern at the rate of 125 lbs. of nitrogen per acre you will need 134
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-23
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crap.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
:, rigation designer to ensure that art irrigation system is installed to properly ir-rigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may snake this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(inlhrj
Applic,
Amount
4598
1
Au
CB -Graze
0.6
1.0
4598
1
Au
SG -Graze
0.6
1.0
4598
2
MaC
CB -Hay
0.5
1.0
4598
2
MaC
SG -Hay
0.5
1.0
4598
3
BoB
CIB-Hay
0.75
1.0
4598
3
BoB
SG -Hay i,
0.75
1.0
P-23
Page 5
i his is the maximum application amouni allowed for the, soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under opti-num soil conditions.
Your facility is designed for 1E4 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Cali your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
P-23
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to property dispose of waste, helshe shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization. or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth_ The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-2n
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
i 8. if animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion_
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal :waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
On -Farm Records for Modifying a Cellified Animal Waste Management r ilan
Name: Pre -stage Farms, Inc.
P-23
Cumulative wastewater aoolication
Field
Yearl gallons ap lied
1999
2000
2001
1C
63000
378000
1D
168000
315000
1E
73500
126000
315000
1F
183750
189000
1G
283500
189000
1H
157500
189000
110250
11
84000
157500
1A
147000
84000
2A
198534
595602
170172
113
157500
110250
2B
58680
110025
117360
2C
50856
292422
101712
2D
123228
164304
102690
3A
151590
242544
Q-1272
To#al
897888
2880147
2303706
Average annual volume applied ! 20272471
Summary of waste analysis records
Month
Lagoon 1
Lagoon2
Year
PAN
2
99
2.0
99
1.8
6
99
1.7
99
2.1
10
99
1.3
99
1.1
2
00
1.7
00
1.5
6
00
1.9
00
1.7
10
00
1.3
00
1.4
2
01
2.2
01
2.1
5
01
2.6
01
2.5
7
01
1.5
01
1.5
Ave by
1.8
1.7
Farm Ave I _1-slpounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 0.9 lb/1000 gal
Range of values to include in average =
0.9 io 2.6 1bi1000 gal
Revised summary of waste analvsis
• car-•MMIGE�.R��rr
rrrrrr■rr
®�■rrrr
®rr�r
�•c��rorr
Farm Ave I 01pounds per 1000 gallons
Total lb PAN = 2,027,247 gal x 1.80 lb PAN
year year 1000 gal
Total lb PAN = 3.849
year
records
Page b
WASTE UTUZATION PLAN .AGREEMENT
Name of Farm: P-23
Owner/Manager Agreement Prestage Farms, Inc_
I (we) understand and will follow and implement the specifics';ons and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: P sr 6S annti -Z. c U— C tw-
Name of Manager (If different from owner)
Signature
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: S# , CA L" _ C c.:LE,
Date: 12 j Iz jaL
Date:
Date: 12 rz .4
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December 1, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Prestage Farms Inc
P-23
PO Box 438
Clinton, NC 28329
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Alan W. Klimek. P.E_ Director
Division of Water Quality
RECEIVED
DEC 06 20
ow - FAYETsME F E(M OM
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at htip://h2o.enr.state.nc.us/Vs/afou/downloads.htm or by writing or calling:
NCDENR - DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure Your continued coverage under one of these two types of general permits, you must submit an application for permit
coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include
two (1 copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820355
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwatEguality.oEg Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50% RecyclW10°% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax 1:
Fax 2:
Customer Service:
No Caroline
(919)'
(919) 715-0588
(919) 715-6048
(877)623-6748
01/r9/04 AEON 15:32 PAX 910 592 9552 PRE -STAGE FARMS Q001
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number _jL A-:g8a3sS County ,snm cn n — Year 200_5
Facility Name (as shown on Certificate of Coverage or Permit) P —
Operator in Charge for this Facility SAm &),' ; � Certification #__LkqA3
Land application of animal waste as allowed by the above permit occirred during the past calendar year
YES _ NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated "but land applied, please attach an explanation on hc.w the animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields ❑ or Pulls 4please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): Total U::eable Acres approved in the CAWMP
66. -i
2. Total number of Fields ❑ or Pulls /(please check the appropriate box) on which land application
occurred during the year: 14 Total Acres on whicl: waste was applied
3. Total pounds of Plant Available Nitrogen (.PAN) applied during tht: year for all application sites:
5
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: / 8A 9 7
S. Estimated amount of total manure, litter and process wastewater scald or given to other persons and taken
off site during the year 1?' tons ❑ or gallor_s 2"(pl'ease check the appropriate box)
6. AnnuaI average number of animals by type at this facility during thz previous year:
,34�4
7_ Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest y 131
Smallest o
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
S. ' FaciIity's Integrator if applicable: pre 4� e1_ a r rn S _
Part II: Faciliq Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE_
1. Only animal waste generated at this facility was applied to the
the past calendar year.
AFACF 3-14-03
rm:tt� rsites:dunng� Yes ❑ No
1 ]1 •�I^� �• S 4
..... L a l
DENR-FAYMEMLLE ;',E�,1DhAL 041CF
01/9/04 l3oN 15:33 FAX 910 592 9552 PRESTAC$ FARES 9002
2. The facility was operated in such a way that there was no direct runoff of waste from IdYes C No
the facility (including -the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past dYes ❑ N
calendar. y ear.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No
the past calendar year.
5.
6
7
8
9
There was no PAN application to any fields or crops at this facility greater than the DYes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
All land application equipment was calibrated at least once during the past calendar year. dyes ❑ No
Sludge accumulation in all lagoons did not exceed the volume for which the lagoon dYes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volurne
for which the lagoon was designed.
A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. 5dYes ❑ No
Annual soils analysis were performed on each field receiving animal waste during the dyes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
11. All required monitoring and reporting was performed in accordance with the facility's
permit during the past calendar year.
12_'All operations and maintenance requirements in the permit were complied with during
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were
maintained during each application of animal waste during the past calendar year.
dYes ❑. No
dyes ❑ No
dYes ❑ No
O"Yes ❑ N, .
Lh Ye5 ❑ No
"I certify under penalty of law that this document and all attaclunents were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imptisoranent for knowing violations"
u
Perrnittee Name and Title (type or print)
N
Db
Si-0nature'of Perrrritt ate
signature or operator in un,
(if different from Permittee)
9_ �
Date
AFACF 3-14-03
2
_ -A -.C�"'�w_ . .r .,,. , aL, _ � .k's='•.. -N�� �. 'f+>,;. 'zCis ry..,i�r. - .`t - -. ; .�.- .. - r. . .
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number j7dti 35S
B. Lagoon Identification
C. Person(s) taking Measurements
D. Date of Measurements -� - & -
E. Methods/Devices Used for Measurement of -
a. Distance from the lagoon liquid surface to the top of the sludge layer:
.S D ne3 rr
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
r
c. T ickness of the sludge layer if making a direct measurement with "core sampler":
A/ A
F_ Lagoon Surface Area (using dimensions at inside top of bank): .3 . (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points
a. Less than 1.33 acre: Use 8 points
b. if more than 1.33 acre, .Q acres x 6 =�, with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement•)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: 2 o
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J — Item 1, assuming present liquid level is below Max. Liq, Level:
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): ?•�
N. Record from sludge survey data sheet the average thickness of the sludge layer: a, 3
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): .
(Note: If item Q is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by .T , r Date:
Print Name % Signature
White - Office Yellow - Producer
-;-t z,-r----
t.7r;-
Y .
Sludge Survey Data Sheet
Lagoon identification:
Sludge Survey Data Sheet P - aU 1 ,
Com feted b :,,, o s t..n -,OS
p y �, Date: 3 -
Print Name Sign ure
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoo bottom soil
(C)-(B)
Thickness of sludge
layer
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
b
2
.1
3
4
E
5
6
,Q
7
7.9
a
9
10
11
12
1.f
13
r`
14
s,`f
15
�, f
16
17
7.
18
G r,
.0
19
�.
20
; , �p
21
]
22
?. o
23
24'
Average
JtJ_ I
*Ail Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
d _=.x- "�.<' _ ..'S 7 ice" rt=.a ' ems•. T- - _ =s v . �'."-.: +-^.: ,,., .,Tedr,..-r--.---�
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number RA -3SS
B. Lagoon Identification —.
C. Person(s) taking Measurements 13, v
D. Date of Measurements
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
l S4 Sin_ y-x r_S
C. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon -Surface Area (using dimensions at inside top of bank): Z .S (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
, G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, ?S acres x 6 = -Ay , with maximum of 24,
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H_ Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: 1
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J — Item 1, assuming present liquid level is below Max. Liq. Level: 1
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points): �..
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): 7 1
N. Record from sludge survey data sheet the average thickness of the sludge layer: ---� . 7
O. Calculate the thickness of the existing Liquid Treatment Zone (Item D1— Item K). 610
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope. ,
Completed by f i a,�.ria.,-„ Date: 3
Print Name C ` Signature
White - Office Yellow - Producer
4
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet P- Q3 A___
Completed by: .T� ,r,P s Lcr m,� 6am:!94 Date: 3 - 3 - a S
Print Name Sigrlature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
IFeet tenths
Ft" & inches
Feet tenths
Ft. & inches
Feet tenths
1
2
'7./
3
3
4
7,
5
6
7
,r j l
9
, .0
10
11
12
13
14
15
/. 4/
16
17
7,3
19
G .�
20
!� ,
21
22
r
23
.1 , 0
24
7, Y
Average
'7 • I
-i " F'
-• 7
*All Grid Points and corresponding sludge la er thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
01 ;19104 MONI 15:32 FAX 910 592 9552 PRESTAGE FAMS �001
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number h/� a a g'a:��5 County $�,t;f,� 5,� Year 200�
Facility Name (as shown on Certificate of Coverage or Permit)
Operator in Charge for this Facility " Certification
Land application of anirrial' waste as allowed by the above permit occv-rxed during the past calendar year
_ / YES - NO. If NO, skip Part -I and Part II and proceed to the certification. Also, if animal waste
was.generated but not land applied, please attach an explanation on how the animal waste was handled_
Part I :. Facility Information:
1. Total number of application Fields ❑ or Pulls Z(please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): _ _ {+ Total U_:eable Acres approved in the CAWMP
fiLt. W _
.2. Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application
occurred during the year: _��{ Total Acres on which waste was applied ^ 66 .
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites:
a379
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: oa,,i z
5_ Estimated amount of total manure, Iitter and process wastewater scild or given to other persons and takers
off site during the year 0. _ tons ❑ or gallons 0 (please check the appropriate box)
6_ Annual average number of animals by type at this facility during the previous year:
qry9
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest by 72-
---
Smallest al i y
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8_- - Facility's Integrator if applicable:
Part 11: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN CAR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
L Only animal waste generated at this facility was applied to
the past calendar year.
pezm.6e' d's►tes;dunng M Yes ❑ No
EE�t� -- FAY��1-� �EGIG�AI.Of�CE
AFACF 3-14-03 1
i O1r19/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS �002
2. The facility was operated in such a way that there was no direct runoff of waste from P(Yes C No
the facility (including the houses, Iagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past . /Yes ❑ N
. calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during d Yes ❑ No
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the Ln Yes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year. Rf Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon Ef Yes ElNo
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8. A copy of the Annual SIudge Survey Form for this facility is attached to this Certification. d Yes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year? d Yes []No
11. All required monitoring and reporting was performed in accordance with the facility's L Yes ❑ No
permit during the past calendar year.
12_ All operations and maintenance requirements in the permit were complied with during Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWNW were maintained during the past calendar year on all 2(Yes ❑ N,
sites receiving animal waste and the. crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were VYe.s ❑ No
maintained during each application of animal waste during the past calendar year.
-"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and.
evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fuses and imprisonment for knowing violations_"
rd-
Permittee Name and Title (me or Driht)
ro2 hs/os—
naiure o Pe tte Date
s
(if different from Permittee)
3-I-K
Date
AFACF 3-14-03 2
Lagoon Sludge Survey Form
A. Farm Permit or �WQ Identification Number 192- 3S S
S. Lagoon Identill tion
C. Person(s) taking Measurements Oro
D. Date of Measurements LLSJO 4-
E. Methods0evlcei Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer.
b. Distance from the lagoon liquid surface to the bottom (soil) of lag":
lcDftI*- Lj ►+k cY.east.cew►cn"t'
c. Thickness of the Mudge layer If making a direct measurement with "care sampler'
F. Lagoon Surface Area (using dimensions at the inside top of bank): 3. 4 (acres)
(136w sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 Inis
b. ff more than 1.33 acres,_ acres x 6 =_, with maximum of 24.
(u ng sketch and dimensions, develop a uniform "grid" that has number of Intersection points that match
m closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge lury and record data on "Sludge Survey Data Sheet".
I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): 1
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level:
(Determine from �lan or other lagoon records)
K. Calculate distpn from present ngWd surface level to Minimum Liquid
Level: ftamJ - h6 I, assuming present liquid level is below Max Llq. Level: 1(0
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points): G
M. Record from "Isludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):_
i 4
N. Record from the Mudge survey data sheet the average thickness of the sludge layer.
O. Calculate the thi�ness of the existing Liquid Treatment Zone (Item M - Item K):
(Nate: If Item Oils less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWQ. See. our specific permit or contact DWQ for more Information,)
P. Proceed to the sbdge Volume Workshest If desire to calculate sludge volume for rectangular shaped
lagoon with unifoirn side slope.
Completed by a T y .. Date: s o
Print Name Signature
Sludge Su"Pe ,Data Sheet
compfeted By: os5 �" TAG y
Print Name
Signature
Uqpw ide„ tfiic;�:
Date:
-03 P�.
Grid
Point .'Distanc�
ftom liquid surface
-------------------------------
Distance from liquid surface
Thickness of sludge
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1
0.1
7
0.6
Z
0
8
0.7
3
0.2
9
0,7
a
0.3
10
0.8
s
0.4
11
0.9
6
0.5
12
1.0
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�-- Lagoon ShK%e! survey Form
A. Farm Pemrit Dr DWQ IdentlflCation Number
B_ Lagoon fderr fixation P - a 3
C. Person(s) tat ng Measurements Ross T
D. Date of Measurements
I
E. k4ethodsOvAces Used for leasrement of.
�a. Distance from the lagoon liquid surface to the top of the sludge layer:
I 4. — „
ib. Distance tram the lagoon Vgtdd surface to On bottom (soil) of Magoon:
Thidums of the sludge Layer if making a direct measun merit with "core sampler'
F. Lagoon StrlJM Area (wft dirnensions at the 6rskfe top of bank): a (acres)
!(Draw sketch of lagoon on a separate sheet and Iist ditnenslans, and calculate surface area.)
G. Estimate nurriber of sampling points:
Ia. Less than 1.33 acres: Use 8 points
�. If more than 1,33 saes. ��` av x 6 = _ , with rnaAmum of 24.
'(using sketch find dhnensions, develop a uniform "grid' that has number of intersection points that matdt
'most closely with the estimated number of sam0ft points needed. Number the grid intersection paints on
;the lagoon grid to correspond with the data to be recorded for points of measurement)
H. Conduct t;hx* survey and Iwo data on "Sludge Survey Data Sheet'_
I. At the time of Liquid
survey, also measure the distance from the Maximum LkWW Level _ I
to the Present Level (measure at the lagoon gage pale):
J. DeWmine di--L--m-- iron Maximum Liquid limit to Minlrnum Liquid Level:
(Determine tlrrr Plan or other lagoon, records)
K. Calculate dtsf�noe from present liquid surface level to Minimum Liquid
Level: ftenr,l i Kom I, assuming present oquid level Is below Max. I-W Level: a i
L. Record from d�� Wge survey data sheet the dtstanoe from fie presarrf tiqutd surface level n ►-�
to fie lagoon dottorr► (average for all the mammment faints): 01
..fyZ.
i
M. Pieced from �hre sludge survey date sheet the distance from the present Ifgtdd surface level
to fie top of the sludge layer (average for all the measurement points):
N. Record from tin MOM stuvey data stiew.the average tfddmm of the sludge layer: �
t
0. Calculate the 'itlricknow of the mftttng Liquid Treatment Zone (Poem M - iLern K):
(Note: If item ID Is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWO. S6 'yvcr specIft pemHt or contact DWQ for more tniarrratfon.)
1
P. Proceed to thi sludge Vokmm Warksheet if desire to caladate Mudge vdwm for rectangular shaped
lagoon with unifomt side slope.
i
completed b): OSS ,f Data:
Sludge Surveyl Date Sheet
Lagoon kk M k2fion:
completed By R 1.0 6.5
Print Name Signature
I -
Date:
/
' f
r
Distance from lfqtdd Surface
/f!' fit:
toRL
r. •: fmm liquM suTface
lagoon //Ir :f
Thickness ofsludge
MYT
gym■
-
���o■�r
SOWN
Inches
Tenths 0 feet
Inches
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Information contained in this database is from non agency sources and is considered unconfirmed.
Farm Emergency Call Form
DWQ Facility Number
82 — 355
Date
7-15-2003
Farm Name
P-23
Time
Owner First Name
Control Number
3fi22
Owner Last Name
Prestage Farms
® Reporting O Complaint
Source
Plan Due Date
Date Plan Date Freeboard
Inches (? equals blank)
Received Level OK
Breached
Depopulated
Overflowed
LQ Issue
PermissionToPump
Inundated
Flooded
Pumping Equipment
Comments
O Yes O No
O Yes No
O Yes O No
O Yes No
p Yes O No
10 Yes O No
O Yes O No
O Yes No
Freeboard Lagoonl 18" 7/17/2003 9 - js _o,
Freeboard Lagoon2 15" 7/17/2003
Freeboard Lagoon3 7
Freeboard Lagoon4 �� 7
Freeboard Lagoons 7
Freeboard Lagoon6 7
Mr. Barefoot called while the CAFO staff were out. He will send in a POA for this farm.
.e.ceixed-caU-stating.lingo.ors-was.at-15"..cn_8-1.1-.03-and that. a.P.DA.would.follow ..........
�� .w,.}?.Fin ..... r.: -i.....lc-L_.....5.1........«.Sr..c........�..Cx ............
....................................................................................................................................................................................................................................
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------
.................................................................................................................................. ...... ..-.................................... _.......................... I......................
........................................................................ ... .....•.........---.....................................--.......................................
......................................................................•-.............................................................................................
Information contained in this database is from non agency sources and is considered unconfirmed.
Animal Operation Telephone Log
DWQ Facility Number
Farm Name
Caller's Name
Caller's Phone #
Access to Farm
$2 — 355
P-23
Randy Barefoot
® Reporting 0 Complaint
910-590-2407
Faun Accessible
from main road O Yes 0 No
Animal Population
Confined
Depop
Feed Available
Mortality
0 Yes 0 No
O Yes 0 No
O Yes 0 No
0 Yes O No
Spray Availability
Pumping
Equipment O Yes O No
Available
Fields O Yes O No
Date
Time
Control Number
, Region
Lagoon Ouestions
Breached
JOYes O No
Inundated
10 Yes O No
Overtopped
10 Yes 0 No
Water on
O Yes O No
Outside Wall
Dike Conditions
O Yes O No
7-15-2003
3622
FRO
Freeboard Level
Freeboard
Plan Due Date
Date Plan Date Freeboard
Inches
(? equals blank)
Received Level OK
Lagoonl 18"
7/17/2003
9-��-D3
Lagoonl 15"
7I1712003
Lagoon3
Lagoon4
Lagoons
I?
Lagoon6
I�
Mr. Barefoot called while the CAFO staff were out. He will send in a POA for this farm.
_..1.''1r....._... pr._ cr:r._... c ��-----`•'A....-�asx .a .... �_rt.r. h-�._...�r..e .- - - sue. .. . .................................
............................`--`---.---•...................................................------........................---.........-...................----- .....-........ ............. ...................
.................................................................................................................................................................................................................
- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
..................................... -........................................ ............................... ....................... .............................................................................. ....................................................................
L fi,�,. r� .`if.li -:tiG.� ...-Z.. .. �-L's .. ..+:�_�+'7-.zi#"v:t'7�.`:F ":i��:F::T['�.Y�7ir. .� . .....��....'r.:"i,?:,w:i.:i'rf.:il�✓,Yv:f�.ri�5 �,i�=,i.-L ., �. ?:i�Sifi r:{F�c.ii:;v.
.-
}�erson4takinglca[!r Larry Baxley
l�". L r 2 r =ltib iF tfi � �::? -it # C- Est L --[ .r I I l'- i1 fy r. Lya S�` y -l/-_ IS -[f'-L Ls; ram•
-sc � � r F ��•� a}�Lp #�v tti, fGl f b• � t- L •�' [y v�. t � a�r" 3,'A ���L'�J�s,. l:�
:F r tt �, } 1� i y+C i i'4 i�{ ti - b` , C ��.rr 'Y h i` (L ;: ;s. + `a l '� � i l}''} + •'t ."1 1 _'F+'• r � �L�y'
;,f_ .,N.iiL'i �t+i r�.�.r ,ri ,�1. :. �..<�. f r .Li�!,ri..:...a�riF.-r;Sri �.t�liL";Z.! �3, '.:II�'• I` ; .<f, 'F.. �e���5i�sr. i(, r c
."� .F�. FSS i ,i..ti..F-,.4i:F5., irf ,1.• , i;.
Comments2
Informartion contained in this database is from non agency sources and is considered unconfirmed.
Animal Operation Telephone Log
DWQ Facility Number 82 .— 355
Date 7,8-2003
Farm Name R23
Time 8:55am
Caller's Name IRandy Barefoot
Control Number 13477
® Reporting O Complaint
Region JFRO
Caller's Phone # 910-590-2407
Access to Farm
Lagoon Ouestions
Farm Accessible
Breached 10 Yes O No
from main road
10 Yes O NO
Inundated Q Yes O No
Overtopped 10 Yes O No
Animal Population
Water on 10 Yes ONO
Outside Wall
Confined
O Yes O No
Dike Conditions O Yes O No
Depop
10 Yes O No
Available
Q Yes 0NO
Freeboard LevelFeed
Mortality
10 Yes O NO
Freeboard Plan Due Date Date Plan Date Freeboard
Inches (?equals blank) Received Level OK
Lagoons 97" /s0/2003 'yam Ip-pb
Spray Availability
Lagoon2
Pumping
Equipment
10 Yes O No
Lagoon3 L�
Lagoon4l� 1_J I�
Available
Fields
10 Yes O No
Lagoons
Lagoon6
Advised Mr. Barefoot to send in POA and to report when out of the red.
..................................................................................................................................................................................................
........................................................................•--....................................................................-•--•------.....................................................--
le
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� �r� � �l y it � .r � � � • 4�3 � �. j �f � �. � �� � y � ..�. : x� 1. *1 � L�N,.��� i� d i,. �.
t��Sir.SiF
Comments2
PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
Facility Number: %Z - 3 SS County: -S74 n,,P SoN
Facility Name: - Z 3
Certified Operator Name: _ _ S� P. ���4t Y Operator #
1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6
Lagoon Name/identifier (ID)-.
Spillway (Yes or No): /VZ)
Level (inches). 1.7
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures. Five
and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within
acceptable ranges.
Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day
Plan of Action is attached. Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to
pumped and hauled is reflected in section III tables. Included within this plan is a list of the
proposed sites with related facility number(s), number acres and receiving crop information.
Contact and secure approval from the Division of Water Quality prior to transfer of waste
to a site not covered in the facility's certified animal waste management plan.
Operation will be partially or fully depopulated.
- attach a complete schedule with corresponding animal units and dates for depopulation
- if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard
levels and herd population for the receiving facility
3. Earliest possible date to begin land application of waste: �103 - ti. t7� Zj�^17r-"
I hereby certify that I have reviewed the information listed above and included within the attached Plan
of Action, and to the best of my knowledge and ability, the information is accurate and correct
UP
Facili
r
Owner]Manager (print)
Fa&tfty Owner/Afanager (signature)
PoA Cover Page 2/21/00 ; L
Phone: /0 - S-iD • 9z 407 etcr. 10
i
Date: 7 IS-'103
PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
THIRTY (30) DAY DRAW DOWN PERIOD
I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE
1 _ Structure Name/Identifier (ID): �q
2. Current liquid volume in 25 yr./24 hr_ storm storage & structural freeboard
a. current liquid level according to marker
b. designed 25 yr.124 hr. storm & structural freeboard
c. line b _ line a (inches in red zone) =
d. top of dike surface area according to design
(area at below structural freeboard elevation)
e. line c x line d x 7.48 a�llons =
12 ft3
17 inches
9 inches
7— inches
LS-725-0 _ft2
191P y -3 4 gallons
3. Projected volume of waste liquid produced during draw down period
f. temporary storage period according to structural design !S'O days
g. volume of waste produced according to structural design Z I 1 `>i � 3
ft3
h. actual waste produced = current herd # x line g = 2111 y �3 ft3
certified herd #
i. volume of wash water according to structural design
J. excess rainfall over evaporation according to design
k. (lines h + i +j) x 7.48 x 30� days =
line f
4. Total PAN to be land applied during draw down period
I. current waste analysis dated z/o3
m. lines e + k x line I
1000
REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE
1 21 ft3
D gallons
o7-0 Ib/1000 gal.
11570 lb PAN
PoA (30 Day) 2121100 1
II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124
HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY
1. structure ID, j line m = 1 I SO^ lb PAN
2. structure ID: lime m = lb PAN
3. structure ID: line m = lb PAN
4. structure ID: line m = lb PAN
5_ structure ID: line m = lb PAN
6_ structure ID: line m = lb PAN
n. lines 1+2+3+4+5+6 = �'-O lb PAN
III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAYDRAW DOWN
PERIOD. DO NOT LIST FIELDS TO WHICH PAN CAN NOT BE APPLIES DURING THIS 30 DAY PERIOD.
o. tract #
p. field #
q. crop
r. acres
s. remaining
IRR-2 PAN
balance
(lb/acre)
t. TOTAL PAN
BALANCE
FOR FIELD
(lbs.)
column r x s
u. application
window'
1A
CZ7ft
3.7
'Zos
13
.S
11.3S
D
I I�
/a• Z
1�'s
7
G-Z
OS-
1171
6
6.1
Jkq
IIZZ
N
G•0
/63
97$
I =
Y.(
16�
�sy
28
30c>
1 L90
28
2.2
30c)
61&b
2G
3,9
3oo
0
ZD
3,1
300
30
.(o
2.15
10K
'State current crop ending application date or next crop application beginning date for available receiving crops
during 30 day drawn down period 2
v. Total PAN available for all fields (sum of column t) = J lb. PAN
PoA (30 Day) 2121100 2
IV. FACILITY'S PoA OVERALL PAN BALANCE
w. Total PAN to be land applied (line n from section 11) = So lb. PAN
x. Crop's remaining PAN balance (line v from section 111) lb. PAN
y. Overall PAN balance (w - x) = 12733 lb. PAN
Line y must show as a deficit. If line y does not show as a deficit, list course of action here
including pump and haul, depopulation, herd reduction, etc. For pump & haul and nerd
reduction options, recalculate new PAN based on new information. if new fields are to be
included as an option for lowering lagoon level, add these fields to the PAN balance table and
recalculate the overall PAN balance. If animal waste is to be hauled to another permitted
facility provide information regarding the herd population and lagoon freeboard levels at the
receiving facility.
NARRATIVE:
PoA (30 Day) 2/21100 3
Michael F. Easley, Govemor
Wflliam G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P. E., Director
Division of Water Quality
April 9, 2003
Prestage Farms
P-23
PO Box 438
Clinton NC 28328
Subject: Certificate of Coverage No. NCA282355
P-23
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
1-1 Dear Prestage Farms:
On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General
Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to
obtain coverage under a single permit that addresses both State and Federal requirements.
In accordance with your application received on February 20, 2003, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal
waste collection, treatment, storage and land application system in accordance with NPDES General
Permit NCA200000. The issuance of this COC supersedes and terminates your COC Number
AWS820355 to operate under State Non -Discharge Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the P-23, located in Sampson County, with an animal capacity of no greater than an
annual average of 4000 Farrow to Wean swine and the application to land as specified in the facility's
Certified Animal Waste Management Plan (CAWMP). if this is a Farrow to Wean or Farrow to Feeder
operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be
replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts
for every 3 sows
The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are
authorized and required to operate the system in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data and operational information must be established for this
facility- Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals -
Please carefully read this COC and the enclosed General Permit." .Since this is a new joint- State and
Federal general permit it contains many new requirements in addition fo most of the conditions contained
in the current State general permit. Enclosed for your convenience:is a package containing the new'and `
revised forms used for record keeping and reporting. Please pay careful attention to- the record keep `
and monitoring conditions in this Dennit. The Devices to Automatically " Sq Irri Lation-Everits Form-
must_ be returned to the Division of Water Ouali, no later than 120 days following receipt of the
Certificate of Coverage. The Animal Facili!y Annual Certification Form must be completed and returned
to the Division of Water Oualitv by no later than March 1st of each vear.
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
Customer Service Center
An Equal opportunity Action Employer
Internet httpJlh2o.enr_state.nc.us/ndpu
Telephone (919) 733-5083 Fax (919)715-6048
Telephone 1 800 623-7748
50% recycled/10% post -consumer paper
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive relief.
If you wish to continue the activity permitted under ttie General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning
this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363.
Sincerely,
U
for Alan W. Klimek, P.E.
Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Fayetteville Regional Office, Water Quality Section
Sampson County Soil and Water Conservation District
Permit File NCA282355
Permit File AWS820355
NDPU Files
1
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-23
Cumulative wastewater application Summary of waste analvsis records
Field
Year] gallons applied
1999
2000
2001
1C
63000
378000
1D
168000
315000
1E
73500
126000
315000
1F
183750
189000
1G
283500
189000
1H
157500
189000
110250
11
84000
157500
1A
147000
84000
2A
198534
595602
170172
1B
157500
110250
2B
58680
110025
117360
2C
50856
292422
101712
2D
123228
164304
102690
3A
151590
242544
121272
Total
897888
28801471
2303706
Average annual volume applied
Total lb PAN =
year
Total lb PAN =
year
2027247
Month
Lagoon 1
I Lagoon2
Year
IPAN
2
99
2.0
99
1.8
6
99
1.7
99
2.1
10
99
1.3
99
1.1
2
00
1.7
00
1.5
6
00
1.9
00
1.7
10
00
1.3
00
1.4
2
01
2.2
01
2.1
5
01
2.6
01
2.5
7
01
1.5
01
1.5
Ave by E
1.8
1.7
Farm Ave l 1.81pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 0.9 lb/1000 gal
Range of values to include in average =
0.9 to 2.6 Ibl1000 gal
Revised summary of waste analysis
Farm Ave I 01pounds per 1000 gallons
2,027,247 gal x 1.80 lb PAN
year 1000 gal
3.649
records
r-
,l
F E B 2 0 2003
l!J[� CIS��pAF,' ITTING
WASTE UTILIZATION PLAN
----------------------
producer--:Pre .tage Farms, Inc. County
Name of Farm-M-22
Loc:.ation-----M.D. Box 436
Clinton NC 28329
phone ----•--_ -------- :91 0--592-57?1
Type operation-------------:FAR-WEAN
Number of Anim:al-------------: 4000
Storage Structure ---------- :Anaerobic Lagoon
Sampson .7,.`_.
FEB 2 0 2003
NON-i iE ,-..
MONG
Method of applicoLuon ------.Irrigation
Amount of waste produced per year --------------- : 17675 tons/year
Amount of plant available N (PAN) produced/year-: 3649 lbs./year
On -Farm Records
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be use
to reduce the amount of commercial fertilizer required for the
crops in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle.
Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste
utilization plan in order- to maximize the fertilizer value of the
waste and to ensure that it is applied in an environmentally safe
manner:
1. Always apply waste based on the needs of the crop to be grown
and the nutrient content of the waste. Do not apply more
nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at more
than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are establ i shed .
4. Do not apply waste on saturated soils, when it is raining, or
when the surface is frozen. Either of these conditions may
in runoff to the surface waters which is not allowed under DWO
regulations.
5. Wind conditions should also be considered to avoild drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production and
to reduce the potential for pollution, the waste should be
applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor- problems.
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise
this plan. Nutrient levela for different application methods are
not the same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have
P-23
Page 2
plant analysis made, which could allow additional waste to be
applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content
and the crop type. Lime must he applied to maintain pH in the
optimum range for specific crop production.
This waste utilization plan, ii carried out, meets the
requirements for compliance with 15A NCAC: 2H .0217 adopted by the
Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract
Field
Sail
Crop
Yield
Lbs. N
Acres
Lbs. N
Month to
No.
No.
Type
Cede
/Acre
/Unit
Used
Apply
4598
1
Au
B
4.1
50.00
48.4
9922
MAR-OCT
4598
1
Au
K
N/A
50.00
* 48.4
2420
SEP-MAY
4596
2
Mai;
C
6.0
50.00
13.4
4020
MAR-OCT
4598
2
Mac
L
N/A
50.00
* 13.4
670
SEP-MAY
4598
3
BOB
C
4.5
50.00
4.6
1035
MAR-OCT
4508
A
BOB
L
N/A
50.00
* 4.6
230
SEP-MAY
Total
66.4
18297
Available
Nitrogen
(includes commercial)
3649
Surplus Or
Deficit-14646
Crop codes: Crop -unit
A=Barley-bu.
B=Beermudagrass(graze) -tons
C=Ba_-mudagraas(hay) -ton:
D=Corn(grain)--bu.
E=Corn(zilage)-tans
F=Cotton-iba. lint
G=l=escue(gra e) -tona
H=Fa cuech.ay)-tuna
I=Oats-bu.
J=Rye-bu.
K=Small grain(graze)-acre
L=Small grain(hay)-acre
M=Sorghum(grain)-cwt.
W=Wheat-bu.
Y=Faacue(pasture)--tons
ti=SBDC Soybeans DC-bu.
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
MA0902.
P4= Page 3
The applicator is cautioned that. P and K may be over applied while
meeting the N requirements. In the future, regulations may require
farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only
addresses nitrogen.
In interplanted fields (i.e. small grain, etc, interseeded in
bermudagrass), forage must be removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when thay read, a
height of six to nine inches. Cattle should be removed when plants
are grazed to a height of four inches. In fields where small grain
etc, is to be removed for hay or silage, care should be exercised
not to to let small grain to reach maturity, especially late in
the season (i.e. April or May). Shading may result if small grain
gets too high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced yields and
less nitrogen being utilized. Rather- than cutting smell grain for
hay or silage just before heading as is the normal situation, you
are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the
season, depending on time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September
or early October. Drilling is recommended over broadcasting.
Eermudagrass should be grazed or mowed to a height of about two
inches before drilling for best results.
Caution must be exercised in grazing or haying summer annuals
under stressed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrate levels is
recommended.
Acres shown in the tables are considered to be the usable acres
excluding required buffers , filter strips along ditches, odd
areas unable to be irrigated, and perimeter- areas not receiving
full application rates due to equipment limitations. Actual total
acres in the field lister] may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization
of animal waste.
SLUDGE APPLICATION:
The waste utilisation plan must contain provision for periodic
land application of sludge at agronomic rates. The sludge will be
nutrient rich and will require precautionary measures to prevent
over applications of nutrients or other elements. Your production
facility will produce approximately 3360 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years, you will have approximately
16800 lba. of PAN to utilize. assuming you apply this PAN to
hybrid bermudagrass hayl_and at the rate of 300 lbs. of nitrogen
per acre, you will need 56 acres of land. If you apply the
sludge to costs at the rate of 125 lbs. of nitrogen per acre, you
will need 14 acres of land. Please be aware that these are
only estimates of the PAN and land needed. Actual requirements
could vary by 25M depending on your sludge waste analysis, soil
types, realistic yields, and application methods.
P-23
Page 4
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate
of the soil at the- time of irrigation such that runoff or ponding
occurs. This rate is• limited by initial soil moisture content,
soil Ftructure, soil texture, water droplet size, and organic
s,_ilids. The a—pplication Rcuint should not e:zceFs� t=i� aJail ble
water holding capacity of the soil at the time of irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needb of the crop -
If surface irrigation is the method of land application for this
plan, it is the responsibility of the producer and irrigation
designer. to ensure that an irrigation system is installed to
properly irrigate the acres shown in tables. Failure to apply the
recommended rates and amounts of nitrogen shown in the table may
matte this plan invalid.
The following table is provided as a guide for establishing
application rates and amounts.
Tract
Field
Sail
Crop
Applic
Applic
IRR-2
No.
No.
Type
Fate
Amount
PAN
(inyhr-)
(in(s))
L$S/AG
4598
1
Au
B
0.6
1.0
205
4598
1
Au
K
0.6
1.0
50
4598
�1�1
Mac,
FT
0.5
1.0
•2-?-;t Sao
4598
2
Mac
Jtt-
1.0
50
457i3
3
G JL G
GP-C.
/w0.5
fJ. 1 J
1.0
r� {
J17e
4598
9
8oL
�tL
0.75
1.0
50
Thia - is the maximu7li application amount allowed for the soil
aaeuming the amount of nitr-oger, allowed for the crop is not over
applied. In many situations the application amount shown cannot be
applied because of the nitrogen limitation. The maximum
application amciunt shown cnn be applied under optimum soil
coed iti DnL� .
p -'?3 page S
Your facility is designed for 180 days of temporary storage and
the temporary storage must be removed on the average of once- every
O months. In no instances should the volume of the waste be stored
in your. structure be within the 25 year 24 hour storm storage or
one foot of freeboard e.,cept in the event of the 25 year 24 hour
storlit .
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct rates to the acres ahown in the tables. Failure to
apply the recommended rates and amounts of nitrogen shown in the
tablt=s may make this plan invalid.
Call your technical specialist after you receive the waste
analysis report fear as.istance in determining the amount of waste
per acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
rrc
Page 6
WASTE U-rILI?ATION FLAN AGREEMENT
Name of Farm: P-2-13
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of
the waste treatment and storage systems or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water' Quality (NCDWG) before the new
animals, are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to the surface waters
of the state from a storm, Event less, severe than the 25-year, 24-
hour storm. The .approved plan will be tiled on -site at the farm
office and at the office of the local Soil and Water Conservation
District- and will be available for review by NCDWQ upon request.
Name of Facility Owner: Pre -stage Farms. Inc.
(Please print)
Signatur-: P4H Yc raww.a A- A&A, -L, r�. Date: 3A-10L . -
��
Name of Manager(If different from owner )
Signature:
Date:
Name of Peraon Preparing Plan: G. Glenn Clifton
(Pleaae:-- pr-int:)
Affiliation: Pre -stage Farm., Inc. Phone: 910-592-4776
Addr-esa : P O Box 438 Ext . 249
Clinton NC 28 329
Dat= 3 31b —
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State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Prestage Farms
P-23
PO Box 438
Clinton NC 28328
Dear Prestage Farms:
r -r
NCDENR
NORTH CAROLINA DEPARTMENT Or
Ebuc
��L1RAL RESOURCES
December 30, 1999 pp��dd��
JAN 1 12000
FAyETTEviL LE
REG. OFFICE
Subject: Fertilizer Application Recordkeeping
Animal Waste Management System
Facility Number 82-355
Sampson County
This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN)
application on fields that are part of your Certified Animal Waste Management Plan.
In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you
must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen
from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers.
Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to
be kept on the appropriate recordkeeping forms (i.e. IRRI, IRR2, DRYI, DRY2, DRY3, SLURI, SLUR2,
SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ)
compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during
routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an
appropriate enforcement action.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the
DWQ staff at (919) 733-5083 ext. 571.
Sincerel ,
Kerr T. Stevens, Director
Division of Water Quality
cc: Fayetteville Regional Office
Sampson County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycle&10% post -consumer paper
NOV.1O.1999 3:41PM ENVIR9110iTPL MGMT
NO.O13 P.4/4
Plan Amendment to Include S&WCC Chronic Rainfall Practices and Staadards through March 31, 2000
1. If this facility eau comply with its existing permit and CAV;?O it must do so.
--- 2. Temporary Additiaa of New Sprayfielda{*) (Check appropriate boxes) - -- --.�
0 A. acres of cropland. List crop types used:
0 B. acres of hardwood woodland @ 100 lbs PAN / acre added.
0 C. acres of pine woodland added @ 60 lbs PAN I acre added_
3. Summer Perennial Grass ({heck appropriate box.)
Z'A. Applicatioa window cd=&d for -( 6. y -aat3 ofperennisl grass until first killing frast.
Q B. An additional 50 lbs of PAN applied to a=s of perennial grass prior to killing frost.
4. PAN Application Inatwed for Small Grains & WiPt= Grasses to be harvest..-d. (Check appropriate box.)
Z. k. PAN application increased up to 200 lbs per acre for acres of small gains or winter grasses to be harvested.
a B, PAN application increased up to 150 lbs per acre for acres of ovtrserded summer percrnial incih:dcd in 3. B.
S. Waste analysis (Check appropriate boat)
0 A. Prior to D==bar 1 ¢, 1999 the calculation of PAN will be based on a 35% reduction of the last analysis t--I=
prier to the fast 25 year 24 hoir storm event. (Current waste analysis must be used after Dee.l-1.)
►87B. Use current waste analysis to determine PAN.
' 6. Required - Maximum Nitrogen Utiilization Arirasurss for Small Crams and Winter Cr..sses.
A. Use of higher seaming rates,
B. Tiahely harvest of forage to increase yield, and
C. Ini3_ting during periods of warmer weaker.
7. Reatuired - b: ivatian U-m-=m t Teclhniques to Rzdxc Rimoff and Ponying Poteatirl•
A. Malting f es;uze n% light irrigation applirations, and
B. Not irrigating immediately before predicted rzinfall-
S. The owamer / manage: is requires] to manage the mov=aat of animals to ensuonmenW
hpacts, ensure mmpliance with the facdity's permit End,
9. Authorization to use; the additional pracrices included in tad amendment mires if a faoiiity discharges to _uz i=.~ evaters.
Any discharge is a violation and may result in an enforretnent action.
10. The owner / operator is required to keep reds of all waste applicazian&
11. ibis r=vmm must include a map or sketch of new land application arem
Facility xumber
_L 02 3 5 5
Prestage Farms I'nc/Zack McCullen
Fa mwner / Manage; lame (PRDM
a_^illry Owner / Mna==- Signature
Dots
P- 23
Facility Name
IV ,4,e6-,rODr
Tecbnical Specialist Name (PRD<'T)
Technical Spar : Simat=
Daze /Z/�O
This document must be filed at the SWCD office and be attached i� On- a s as C AWIN P
and be available for inspection at the facility.
(*) flew• temac;sy spray:ie:lds nu:--t me-- applicable butsw sad sethack reauir=eats R'zste inns` sot he appli xl to w-� �w
ilAM999
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
W. H. Prestage
P-23
PO Box 438
Clinton NC 28328
Dear W. H. Prestage:
QEHNR
September 5 1997 FtECEI'!! E®
ptem ,
S EP 1 6199I
RE piLLE
FFICE
Subject: Certificate of Coverage No. AWS820355
P-23
Swine Waste Collection, Treatment, Storage
and Application System
Sampson County
In accordance with your application received on August 19, 1997, we are forwarding this
Certificate of Coverage (COC) to Farm No. 82-355, authorizing the operation of an animal waste
collection, treatment, storage and land application system in accordance with the State's General Permit
(attached). This approval shall consist of the operation of this system including, but not limited to, the
management of animal waste from the P-23 Farm, located in Sampson County, with an animal capacity'of
no greater than 4000 Farrow to Wean and the application to a minimum of 61.8 acres of land as specified
in the Certified Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this
COC, you are authorized and required to operate the system in conformity with the conditions- and
limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of
wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data
and operational information must be established for this farm. Any increase in waste production greater
than the certif ed design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual
increase in either wastewater flow or number of animals.
In accordance with General Statue 143-215.10C, Animal Waste Management Plans shall include
the following components: -
- A checklist of odor sources and best management practices to minimize these sources.
- A checklist of insect sources and best management practices to minimize these sources.
- Provisions set forth for acceptable methods of disposing of mortalities.
- Provisions regarding emergency action plans.
Your existing Certified Animal Waste Management Plan must include the above elements, by
December 31, 1998. Documentation of the certification must be available to inspectors onsite. Submittal
of the amended certification statement shall be required upon renewal of your permit coverage in 2001.
Please be advised that any violation of the terms and conditions specified in this COC, the General
Permit or the CAWMP may result in the revocation of this COC.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2495
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non -discharge permit by contacting the engineer listed below for
information on this process. Unless such a request is made within 30 days, this COC shall be final and
binding.
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality
Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the
General Permit, please contact J R Joshi at (919) 733-5083 ext. 363.
Sincerely,
,�'—'A. Preston Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Fayetteville-Regional-Office,--Water-Quality-Section
Sampson County Soil and Water Conservation District
Permit File
I.
State of North Carolina 0
RECVnt of Environment, Health and Natural Resources
Division of Water Quality
SEP 1 61991 Non -Discharge Permit Application Form / Survey
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
Rim 1 Permit - Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the
Division. Please review the information for completeness and make any correctroits
which are appropriate. If a question has not been completed by the Division, please
complete as best as possible. Do not leave. any question unanswered.
Application Date:
:_3 I
REQUIRED ITEMS CHECKLIST
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
1. One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations;
2. Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Pian (CAWMP). If the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
II. GENERAL INFORMATION:
. Farm's name:
2. Print Land Owner's name: Prestage Farms
3. Land Owner's Mailing address: PO Box 438
City: Clinton NC Zip: 28328
Telephone Number: 592-5771
4. County where farm is located: Sampson
—i
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): 3.0 mit-e t irar a f ee-aea a.l sit 161$ R'awFiw,a Ott)
6. Print Farm Manager's name (if different from Land Owner):
7. Lessee's / Integrator's name (if applicable; please circle which type is listed): Prestage Farms 1nc.Prestage Farms _
82 - 355
FORM: AWO-G-E 2/26/97 Page I of 3
r
III. OPERATION INFORMATION:
r 7
1. Farm No.: 82-355 Z
2. Operation Description: Swine operation �� 7
Farrow to Wean
- Certified Design Capacity
3
Is the above information correct? [:::] yes; F-71 no. If no, correct below using the design capacity of the facility
TyM of Swine No. of Animals Type of Poultry No. of Animals T elf Cattle No. of Animals
0 Wean to Feeder
0 Feeder to Finish
• Farrow to Wean (# sow) 4coo
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
0 Layer 0 Dairy
0 Non -Layer 0 Beef
0 Turkey
Other Type of Livestock on the farm: No. of Animals:
0
Acreage cleared and available for application: ; Required Acreage (as listed in the CAWMP):
4. Number of Lagoons: At 9- ; Total Capacity: 2 5 6 1.4-3 $ Cubic Feet (ft3)
Number of Storage Ponds: ; Total Capacity:
5. Is animal waste being applied on any field which has subsurface drains?
6. Are subsurface drains present in the vicinity of or under the lagoon?
IV. APPLICANT'S CERTIFICATION:
Cubic Feet (ft3)
61.8
YES or ® (please circle one)
YES or (0 (please circle one)
I, PR6!6TA6F_ FARMS, 7.fe. 6y W. la . PREsrA&t= (Land Owner's name listed in question 11.2), attest that
this application for P- 70 (Farm name listed in question II.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required suppo g inform on and attachments are not included, this application package
will be returned to me as incomplete.
Signature Q �-�— 'Date 91
V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner)
I,
(Manager's name listed in question II.6), attest that this
application for (Farm name listed in question. H.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments arc not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FORM: AWO-G-E 2/26/97 Page 2 of 3
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ANIMAL WASTE UTILIZATION PLAN
Producer: PRESTAGE FARMS INC.
Location: P.O. BOX 438
CLINTON NC 28329
Telephone: 592--5771.
Type Operation: Existing Farrow to Weanling Swine
Number of Animals: 4000.00 sows-
(Design capacity) --
STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon L
APPLICATION METHOD: Irrigation
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil
tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop*to be
grown and the nutrient content of the waste.' Do not apply
more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall be applied to land eroding at less than
5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4. Do not apply waste on saturated soils, when it is raining,
or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed
under DWQ regulations.
ANIMAL WASTE UTILIZATION PLAN
5. Wind conditions should also be considered to avoid drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production
and to reduce the potential for pollution, the waste should
be applied to a growing crop or applied not more than 30
days prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from your
waste management facility. In some cases you may want to have plant
analysis made, which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for specific
crop production.
This waste utilization plan, if carried out, meets the requirements
for compliance with 15A NCAC 2H .0217 adopted by the Environmental
Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
4000 saws x 6.1 tons waste/sows/year = 24400 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
4000 sows x 5.4• lbs PAN/sows/year = 21600 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
The following acreage will be needed for waste application based on
the crop to be grown, soil type and surface application.
AN324AL WASTE UTILIZATION PLAN
TABLE 1: ACRES OWNED BY PRODUCER
TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LBS
COMM N
**
* LBS
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED
APPLY
RESID.
APPLIC
METH
N
TIME
4598
1
Au
BH
5.5
275
0
48.4
13310
I
MAR-OCT
4598
1-1
4598
2 jMaC
4598
1-2
4598
1-3 1 BoB
4598
1-3
END
IG
11
ISO
10
BH
6.0
0
I
1300
SG
1
0
I
150
BH
4.5
225
0
I
SG
1
150 0
I
I
48.4
12420
SEP-MAY
_
13.4
14020
MAR-OCT
13.4
1670
SEP-MAY
4.6
11035
MAR-OCT
230
4.6
SEP-MAY
TOTAL121685
- Indicates that this field is being overseeded (i.e.
interplanted) or winter annuals follow summer annuals.
NOTE: The applicator is cautioned that P and K may be over applied
while meeting the N requirements. In the future, regulations
may require farmers in some parts of North Carolina to have a
nutrient management plan that addresses all nutrients. This
plan only addresses nitrogen.
ANIMAL WASTE UTILIZATION PLAN
TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land.
See required specification 2.)
TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LBS
COMM N
**
* LBS
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED
----
or
-------
APPLY
RESID.
APPLIC
METH
N
TIME
END
fib WT 111U1
Indicates that this field is being overseeded (i.e. interplanted) or
winter annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded
in bermudagrass), forage must be removed through grazing,
hay and/or silage. Where grazing, plants should be grazed
when they reach a height of six to nine inches. Cattle
should be removed when plants are grazed to a height of four
inches. In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let small
grain to reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too
high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results.
ANIMAL WASTE UTILIZATION PLAN
** Acreage figures may exceed total acreage in fields due to
overseeding.
* lbs AW N (animal waste nitrogen) equals total required nitrogen
less any commercial nitrogen (COMM N) supplied.
The following legend explains the crop codes used in tables 1 and 2 above:
CROP CODE
CROP
UNITS
PER UNIT
50
50
BH
SG
HYBRID BERMUDAGRASS-HAY
SMALL GRAIN OVERSEEDED
TONS
AC
TABLE 1
TABLE 2
TOTAL
**
TOTALS FROM TABLES 1 AND 2
ACRES
LBS AW N USED
61.8
21685
0
0
61.8
21685
* BALANCE
-85
*** This number must be less than or equal to 0 in order to
fully utilize the animal waste N produced.
ANIMAL WASTE UTILIZATION PLAN
*** This number must be less than or equal to 0 in order to fully
utilize the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the
usable acres excluding required buffers, filter strips along ditches,
odd areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the fields listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient
rich and will require precautionary measures to prevent over application
of nutrients or other elements. Your production facility will produce
approximately 3520 pounds of plant available nitrogen per year in the
sludge.
If you remove the sludge every 5 years, you will have approximately 17600
pounds of PAN to utilize.. Assuming you apply this PAN to hybrid
bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you
will need 58.6666666667 acres of land. If you apply the sludge to corn at
the rate of 125 pounds of nitrogen per acre, you will need 140.8 acres
of land. Please be aware that these are only estimates of the PAN and
land needed. Actual requirements could vary by 25k depending on your
sludge waste analysis, soil types, realistic yields, and application
methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at the time of irrigation such that runoff or ponding occurs. This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables 1 and 2. Failure to apply the recommended rates and
ANIMAL WASTE UTILIZATION PLAN
amounts of nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application
rates and amounts_
I I
I
(Application
RatelApplic. Amount
Tract
I Field I
Soil Type
l crop
l (in/hr)
I (inches)
4598
l 1 I
Au
I BH
i 0.60
l *0.96
4598
1 2 l
Mac
I BH
I
l 0.50
i
l *1.30
4598 l
--1 I
I SG
4598 I
i
-2 l
i
I SG
I
I
4598 i
I
-3 l
I
i SG
I
f
4598 l
I
I
-3 f
I
BOB
I
I BH
I
I
I 0.75
!
I
l *0.65
* This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations, the application amount shown cannot
be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil
conditions.
Your facility is designed for 180.00 days of temporary storage and
the temporary storage must be removed on the average of once every
6.00 months. In no instance should the volume of the waste be stored
ANIMAT WASTE UTILIZATION PLAN
in your structure be within the 25 year 24 hour storm storage or one
foot of freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply the
correct rates to the acres shown in Tables 1 and 2. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may
make this plan invalid.
Call your technical specialist after you receive the waste analysis
report for assistance in determining the amount of waste per acre and
the proper application rate prior to applying the waste.
NARRATIVE OF OPERATION
WASTE IITILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but less than 10 tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to
flooding, -it will be soil incorporated on conventionally tilled
cropland. when applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
S. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
Page: 9
WASTE UTILIZATION PLAN
REQUIRED_SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no. -runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 10
WASTE IITILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within Go days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina regulations.
Page: 11
ANIMAL WASTE UTILIZATION PLAN
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm:P-23
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to surface waters of the
state from a storm event less severe than the 25-year, 24-hour
storm. The approved plan will be filed on -site at the farm office
and at the office of the local Soil and Water Conservation District
and will be available for review by NCDWQ upon request.
Name of Facility Owner: PRESTAGE FARMS INC.
(Please print)
Signature:
T.�►c.
ate
Name of Manager (if
different
from
owner):
Signature:
Name of Person Preparing Plan:
Affiliation:Prestage Farms Inc.
Address (Agency): P.O. Box 438
Date:
rll:e,l?,7 -
(Please print)Randall N. Barefoot
Clinton NC 28329
Phone No.
Signature: Date: /
Page: 12
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Govemor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
July 16, 1997
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Prestage Farms
P-23
PO Box 438
Clinton NC 28328
Farm Number: 82-355
Dear Prestage Farms :
MI.KMA,
IT
± A&4
0900 M� IL
C)EHNFt
ECEN tJ
AIL 18 1991
REG.
You are hereby notified that P-23, in accordance with G.S. 143-215.10C, must apply for
coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has
third (30) days to submit the attached application and all supporting documentation. In accordance
with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any
owner or operator who fails to submit an application by the date specified by the
Department SHALL NOT OPERATE the animal waste system after the specified date.
Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the
application as required may also subject your facility to a civil penalty and other. enforcement actions for
each day the facility is operated following the due date of the application.
The attached application has been partially completed using information listed in your Animal
Waste Management Plan Certification Form. If any of the general or operation information listed is
incorrect please make corrections as noted on the application before returning the application package. The
signed original application, one copy of the signed application, two copies of a general location map, and
two copies of the Certified Animal Waste Management Plan must be returned to complete the application.
package. The completed package should be sent to the following address:
North Carolina Division of Water Quality
Water Quality Section
Permits and Engineering Unit
Post Office Box 29535
Raleigh, NC 27626-0535
If you have any question concerning this letter, please call Mike Lewandowski at (919) 733-5083
extension 362 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541.
Sincerely,
:�v,- A. Preston Howard, Jr., P.E.
cc: Permit File (w/o encl.)
Fayetteville Regional Office (w/o encl.)
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer -paper
State of North Carolina
Department of Environment,
Health and Natural Resources
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
Prestage Farms Inc
P-23
PO Box 438
Clinton NC 28328
1DEHNR
November 12, 1996
SUBJECT: Operator In Charge Designation
Facility: P-23
Facility ID#: 82-355
Sampson County
Dear Farm Owner:
FFrpm rill
-d La, ED
Nov 12 1996
ENV. MANAGEMENT
FAYETTEVILLE REG. OFFICE
Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study
Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly,
requires a certified operator for each animal waste management system that serves 250 or more
swine by January 1, 1997. The owner of each animal waste management system must submit a
designation form to the Technical Assistance and Certification Group which designates an
Operator in Charge and is countersigned by the certified operator. The enclosed form must be
submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a
certified operator for your animal waste management system is a violation of 15A NCAC 2H
.0224 and may result in the assessment of a civil penalty.
If you have questions concerning operator training or examinations for certification, please
contact your local North Carolina Cooperative Extension Service agent or our office '.
Examinations have been offered on an on -going basis in many counties throughout the state for
the past several months and will continue to be offered through December 31, 1996.
Thank you for your cooperation. If you have any questions concerning this requirement please
call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026.
Sincerely,
A. reston Howard, Jr., P. ., ctor
Division of Water Quality
Enclosure
cc: Fayetteville Regional Office
Water Quality Files
P.O. Box 27687, Nay� FAX 919-715-3060
Raleigh, North Carolina 27611-7687 � An Equal Opportunity/Affirmative Action Employer
Voice 919-715-4100 50% recycled/ 10°,6 post -consumer paper
State of North Carolina
Department of Environment,
Health and Natural Resources
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
Prestage Farms Inc
P-23 A
PO Box 438
Clinton NC 28328
EDCHNF;Z
November 12, 1996
SUBJECT: Operator In Charge Designation
Facility: P-23 A
Facility ID#: 82-357
Sampson County
Dear Farm Owner:
FFF201VED
NOV 12 1996
ENV. MANAGEMENT
FAYETTEVILLE REG. OFFICE
Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study
Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly,
requires a certified operator for each animal waste management system that serves 250 or more
swine by January 1, 1997. The owner of each animal waste management system must submit a
designation form to the Technical Assistance and Certification Group which designates an
Operator in Charge and is countersigned by the certified operator. The enclosed form must be
submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a
certified operator for your animal waste management system is a violation of 15A NCAC 2H
.0224 and may result in the assessment of a civil penalty.
If you have questions concerning operator training or examinations for certification, please
contact your local North Carolina Cooperative Extension Service agent or our office.
Examinations have been offered on an on -going basis in many counties throughout the state for
the past several months -and will continue to be offered through December 31, 1996.
Thank you for your cooperation. If you have any questions concerning this requirement please
call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026.
Sincerely,
A. reston Howard, Jr., P. J.,irector
Division of Water Quality
Enclosure
cc: Fayetteville Regional Office
Water Quality Files
P.O. Box 27687. �W�C FAX 919-715-3060
Raleigh, North Carolina 2761 1-7687 An Equal FAX
Action Employer
Voice 919-715-4100 50% recycled/10% post -consumer paper
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