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HomeMy WebLinkAbout820355_CORRESPONDENCE_2017123114 NORTH CAROLINA Department of Environmental Qua Waste Utilization Plan � R-O Producer: Prestage Farms, Inc. County: Sampson Name of Farm: P-23 Location: P. O. Box 438 Clinton NC 28329 Phone: 910-592-5771 Type of Operation: Farrow -Wean Number of Animal: 4000 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 24376 ton/year Amount of plant available N (PAN) produced/year: 21600 lbs./year On-FarmRecords 7310 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at S or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not t /A 0 9 2M ON-FASy(f ERM t allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED / DENR / DWQ Aquifer PrO-ntinn Section APR 0 6 2009 P-23 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Page 2 Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N I Used Month to Apply Lbs. N Per Ac. 4598 1A Au CB -Graze 4.1 50 3.70 759 - MAR-OCT 205 4598 1A Au SG -Graze 1 50 3.70 185 OCT-MAR 50 4598 16 Au CB -Graze 4.1 50 3.50 718 MAR-OCT 205 4598 16 Au SG -Graze 1 50 3.50 175 OCT-MAR 50 4598 1C Au CB -Graze 4.1 50 5.80 1189 MAR-OCT 205 4598 1C Au SG -Graze 1 50 5.80 290 OCT-MAR 50 4598 1D Au CB -Graze 4.1 50 6.20 1271 MAR-OCT 205 4598 1D Au SG -Graze 1 50 6.20 310 OCT-MAR 50 4598 1E Au CB -Graze 4.1 50 6.20 1271 MAR-OCT 205 4598 1E Au SG -Graze 1 50 6.20 310 OCT-MAR 50 4598 1F Au CB -Graze 4.1 50 6.20 1271 MAR-OCT 205 4598 1F Au SG -Graze 1 50 6.20 310 OCT-MAR 50 4598 1G Au CB -Graze 4.1 50 6.20 1271 MAR-OCT 205 4598 1G Au SG -Graze 1 50 6.20 310 OCT-MAR 50 4598 1H Au CB -Graze 4.1 5o 6.00 1230 MAR-OCT 205 4598 1H Au SG -Graze 1 50 6.00 300 OCT-MAR 50 4598 11 Au CB -Graze 4.1 50 4.60 943 MAR-OCT 205 4598 11 Au SG -Graze 1 50 4.60 230 OCT-MAR 50 4598 2A Mac CB -Hay 6.0 50 4.30 1290 MAR-OCT 300 4598 2A Mac SG -Hay 1 50 4.30 215 OCT-MAR 50 4598 2B Mac CB -Hay 6.0 50 2.20 660 MAR-OCT 300 4598 2B Mac SG -Hay 1 50 2.20 110 OCT-MAR 50 4598 2C Mac CB -Hay 6.0 50 3.80 1140 MAR-OCT 300- 4598 2C Mac SG -Hay 1 50 3.80 190 OCT-MAR 50 4598 2D Mac CB -Hay 6.0 50 3.10 930 MAR-OCT 300 4598 Mac SG -Hay 1 50 3.10 155 OCT-MARE 50 4598 3 BoB CB -Hay 4.5 50 4.60 1035 MARCT MAR-OCT 5 4598 3 BoB SG -Hay 1 50 4.60 230 OCT-MAR 50 Total Available Nitrogen Surplus or deficit On -Farm Records 66.40 18297 lbs. 21600 lbs. 3303 lbs. 7310 lbs. -14290 ibs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-23 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3360 Ibs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 16800 Ibs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibs/acre you will need 56 acres of land. If you apply the sludge to corn at the rate of 125 Ibs. of nitrogen per acre you will need 134 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-23 Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(in/hr) Applic. Amount 4598 1 Au CB -Graze 0.6 1.0 4598 1 Au SG -Graze 0.6 1.0 4598 2 MaC CB -Hay 0.5 1.0 4598 2 MaC SG -Hay 05 1.0 4598 3 BoB CB -Hay 0.75 1.0 4598 3 BoB SG -Hay 0.75 1.0 P-23 Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-23 Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than S tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-23 Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22_ Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-23 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: pU3TAdfr_ FAiIt� fit. b., Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: 4 It 0 9 Date: Signature: QV. A44' _ L� _ Date: 411 og On -Farm Records for Modifying a Certified Animal Waste Management Plan Name: Prestage Farms, Inc. P-23 Cumulative wastewater aonlication Field Yearl gallons a plied 2006 2007 2008 1A 153870 202170 318780 1B 217530 186300 231840 1C 347070 459540 910800 1D 341280 477480 790740 1E 290700 376740 977040 1F 252540 594090 974970 1G 429870 253920 1027080 1H 414900 289800 937710 11 125580 196650 674820 2A 363660 409248 665028 2B 216337 196245 251390 2C 338013 229320 619164 2D 424620 111132 463050 3A 324058 435193 984312 Total 4240028 4417828 9826724 Average annual volume applied 6161527 Summary of waste analvsis records Month Lagoon 1 La oon2 Year IPAN 2 06 1 2.20 06 2.30 6 06 1.20 06 0.93 10 06 1.10 06 1.00 1 07 1.20 07 0.90 4 07 1.50 07 1.30 10 07 0.95 07 0.93 4 08 1.80 08 1.40 7 08 2.00 08 1.50 10 08 0.90 08 0.21 Ave by L 1.43 1.16 Farm Ave [ L. 30 j pounds per 1000 galleons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = 0.6 Ib11000 gal Range of values to include in average = 0.7 to 1.9 Ib11000 gal Revised summary of waste analvsis records Month La oonl Lagoon2 Year PAN 2 06 06 6 06 1.20 06 0.93 10 06 1.10 06 1.00 1 07 1.20 07 0.90 4 07 1.50 07 1.30 10 07 0.95 07 0.93 4 08 1.80 08 1.40 7 08 08 1.50 10 08 0.90 08 Ave by L 1.24 1.14 Farm Ave Ll.19 pounds per 1000 gallons Total lb PAN = 6,161,527 gal x 1.19 lb PAN year year 1000 gal Total lb PAN = 7,310 year O ~C Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resot mces Coleen H. Sullins, Director Division of Water Quality July 1, 2007 I' Prestage Farms Inc ; PJUN 17 29l7 i, POO Box 438 E, Clinton, NC 28329 Subject: Certificate of Coverage No. AWS820355 P-23 Animal Waste Management System Sampson County Dear Prestage Farms Inc: In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-23, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 4000 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition III.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please paw' careful attention to the record kegping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatEqUality.org Location: 2728 Capital Boulevard An Equal OpportunitylAffirmative Action Empioyer— 50% Recydedl10% Post Consumer Paper N Carolina �flll'Q��lf Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .01 I l (c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820355 FRS- APs Waste Utilization Plan Producer: Nance of Farm: Location: Phone: Type of Operation: Number of Animal: Storage Structure: Method of Application Prey' =ige Farms, Inc. P-2: P. 0. Box 4;8 Clinton NC 28329 910-592-5771 Farrow -Wean 4000 Anaerobic Lagoon Irrigation County: Sampson 09,2 - 3n Amount of waste produced per year: 24376 tan/year Amount of plant available N (PAN) produced/year: 21600 lbs./year On-FarmRecords 3649lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied_ RECEIVED DEC 2 8 2096 DEN R - FAYEit;=Vl LLE REGIONAL OITI CE This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which P-23 Pare 2 could alloy additions! waste to be applied. Provisions shall be made for the area receiving waste to be flexible �o as to accommodate changing waste analysis co<ltent and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 4598 1 Au CB -Graze 4.1 50 48.40 9922 MAR-OCT 205 4598 1 Au SG -Graze 1 50 48.40 2420 OCT-MAR 50 4598 2 MaC CB -Hay 6.0 50 13.40 4020 MAR-OCT 300 4598 2 MaC SG Ha 1 50 13.40 670 OCT-MAR 50 459$ 3 BoB CB -Hay 4.5 50 4.60 1035 MAR-OCT 225 459$ 3 BoB _SG -Hay 1 50 4.60 230 OCT-MAR 50 Total 66.40 18297 lbs. Available Nitrogen 21600 lbs. Surplus or deficit 3303 lbs. On -Faun Records 3649 lbs. -17951 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-23 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates_ The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3360 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 16800 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56 acres of land. If you apply the sludge to ern at the rate of 125 lbs. of nitrogen per acre you will need 134 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-23 Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crap. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and :, rigation designer to ensure that art irrigation system is installed to properly ir-rigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may snake this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(inlhrj Applic, Amount 4598 1 Au CB -Graze 0.6 1.0 4598 1 Au SG -Graze 0.6 1.0 4598 2 MaC CB -Hay 0.5 1.0 4598 2 MaC SG -Hay 0.5 1.0 4598 3 BoB CIB-Hay 0.75 1.0 4598 3 BoB SG -Hay i, 0.75 1.0 P-23 Page 5 i his is the maximum application amouni allowed for the, soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under opti-num soil conditions. Your facility is designed for 1E4 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Cali your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-23 Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to property dispose of waste, helshe shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization. or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth_ The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-2n Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. i 8. if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion_ 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal :waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. On -Farm Records for Modifying a Cellified Animal Waste Management r ilan Name: Pre -stage Farms, Inc. P-23 Cumulative wastewater aoolication Field Yearl gallons ap lied 1999 2000 2001 1C 63000 378000 1D 168000 315000 1E 73500 126000 315000 1F 183750 189000 1G 283500 189000 1H 157500 189000 110250 11 84000 157500 1A 147000 84000 2A 198534 595602 170172 113 157500 110250 2B 58680 110025 117360 2C 50856 292422 101712 2D 123228 164304 102690 3A 151590 242544 Q-1272 To#al 897888 2880147 2303706 Average annual volume applied ! 20272471 Summary of waste analysis records Month Lagoon 1 Lagoon2 Year PAN 2 99 2.0 99 1.8 6 99 1.7 99 2.1 10 99 1.3 99 1.1 2 00 1.7 00 1.5 6 00 1.9 00 1.7 10 00 1.3 00 1.4 2 01 2.2 01 2.1 5 01 2.6 01 2.5 7 01 1.5 01 1.5 Ave by 1.8 1.7 Farm Ave I _1-slpounds per 1000 gallons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = 0.9 lb/1000 gal Range of values to include in average = 0.9 io 2.6 1bi1000 gal Revised summary of waste analvsis • car-•MMIGE�.R��rr rrrrrr■rr ®�■rrrr ®rr�r �•c��rorr Farm Ave I 01pounds per 1000 gallons Total lb PAN = 2,027,247 gal x 1.80 lb PAN year year 1000 gal Total lb PAN = 3.849 year records Page b WASTE UTUZATION PLAN .AGREEMENT Name of Farm: P-23 Owner/Manager Agreement Prestage Farms, Inc_ I (we) understand and will follow and implement the specifics';ons and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: P sr 6S annti -Z. c U— C tw- Name of Manager (If different from owner) Signature Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature: S# , CA L" _ C c.:LE, Date: 12 j Iz jaL Date: Date: 12 rz .4 • �'��'ll►"1�• i,.._ „ 'r�'�.� i.• i r,Ti �! r; r. i i ,,1. t.,+ •7 lr�, ,, _ t s.� 1, � .,' ��^�'f ; e :!� ,.f "tiF�:•, +t, �F�# •'� �''� � �:�..,',�`�iy�� �a.•. � j '�" f :1t•� �;::.-I %!; ' �'�;:�r```°��r;` �� �` t S S 1 �j.L �1 ..I. r / f.' j•Jt+ r'�I ; ] of a r. 'SS ��' !, r �I�, �. v.,i; 1011'� f. 11 :.1f l-F:'y. .,i �' 1A ;.:1,1••} 'e� �:� ��h ", y� C1=(Y�.I;� �, '� '•'';I�:. � �� r ',iE•1.'�i! I�,;.�.y'} t, 1 'r�l'� r�.�� jy ��., rlj� •u -~ �',i,.I r: •�i� �;.,�, , },�.,..t �-•-iiti �'��1�- ,: :'i:'!%i::; I :�. c'.,,� Sr�(�';�;;'e;' ; ;�, :,':,1,.'�y �. J 4' r-I f l'�1��.�" �r A' �j'� . j'p'e+ r,i "�' '• • ,��`� . "��} ,. �:.t ��� �'rf1.K f .i 1f+� f5f y,,:,•r.�, ��!rlJ. {1 � '{i 1 • t„ ,ii {,_�. { J � ,.:$r��; _,i rr, .. 7..�,y t.;. =i � � ,� �r',;.4� "�. �^��'�1J „�! 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'F `tN,. �'.'fl K'• ,.v }. , , , ,.I'� 5 � f ,+}u# jl�i1� .,'T Ij� r' 1f+y'�i4' �x � ,{,J,,l�, r"r.�.� *• f �iNl t.� � +.• �.� ,..f+ti.,. �'3r�� � ��.I \'y`,�i,�l �':', r' l;,il ''r• S1. ..fy. •' •;'�,r, � y?".af;.',�It �! � �. i�� J�y'. yR r� 1�j� } ?ry �� I +i r r T J 'T. ' I, .� i W {S,. a, �I" ,' +�• 1 ,� } v�' .t�l'=.'('(r ` F'�tl , Y' � f r � ' f;a .�� �'1 i l ,fr�.•y, �T I �r . �l r R y ' 0� 'r �,:;t�l•L]r�.�ar�;, .-�' , Ott,. 1�►� , ► �'� �s.'�7{,;j t ,�;�,,� 7V 4 t ii,• I"r: i�.'�Ij' fa••/1 I .i1 $. !%• ,. fr i.i 'fit ',{ `V �'F:..` •� {�,I F � i �.� •rye, �I1;'!i' Ilj�tf`l 1�' �' , r"'777 l,.• M.Ji r 1 %r� + ;r �`"`�•'rXli:�v , ,,'^�` .�' ,.ate/ �'!'1R�,' pp ��y'• �''71'�li�?.,��:�i�?�•..�r-.•1.., a'•�-1 , December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Prestage Farms Inc P-23 PO Box 438 Clinton, NC 28329 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Alan W. Klimek. P.E_ Director Division of Water Quality RECEIVED DEC 06 20 ow - FAYETsME F E(M OM Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at htip://h2o.enr.state.nc.us/Vs/afou/downloads.htm or by writing or calling: NCDENR - DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure Your continued coverage under one of these two types of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two (1 copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 820355 Prestage Farms Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatEguality.oEg Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% RecyclW10°% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: No Caroline (919)' (919) 715-0588 (919) 715-6048 (877)623-6748 01/r9/04 AEON 15:32 PAX 910 592 9552 PRE -STAGE FARMS Q001 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number _jL A-:g8a3sS County ,snm cn n — Year 200_5 Facility Name (as shown on Certificate of Coverage or Permit) P — Operator in Charge for this Facility SAm &),' ; � Certification #__LkqA3 Land application of animal waste as allowed by the above permit occirred during the past calendar year YES _ NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated "but land applied, please attach an explanation on hc.w the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields ❑ or Pulls 4please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): Total U::eable Acres approved in the CAWMP 66. -i 2. Total number of Fields ❑ or Pulls /(please check the appropriate box) on which land application occurred during the year: 14 Total Acres on whicl: waste was applied 3. Total pounds of Plant Available Nitrogen (.PAN) applied during tht: year for all application sites: 5 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: / 8A 9 7 S. Estimated amount of total manure, litter and process wastewater scald or given to other persons and taken off site during the year 1?' tons ❑ or gallor_s 2"(pl'ease check the appropriate box) 6. AnnuaI average number of animals by type at this facility during thz previous year: ,34�4 7_ Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest y 131 Smallest o (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S. ' FaciIity's Integrator if applicable: pre 4� e1_ a r rn S _ Part II: Faciliq Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE_ 1. Only animal waste generated at this facility was applied to the the past calendar year. AFACF 3-14-03 rm:tt� rsites:dunng� Yes ❑ No 1 ]1 •�I^� �• S 4 ..... L a l DENR-FAYMEMLLE ;',E�,1DhAL 041CF 01/9/04 l3oN 15:33 FAX 910 592 9552 PRESTAC$ FARES 9002 2. The facility was operated in such a way that there was no direct runoff of waste from IdYes C No the facility (including -the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past dYes ❑ N calendar. y ear. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No the past calendar year. 5. 6 7 8 9 There was no PAN application to any fields or crops at this facility greater than the DYes ❑ No levels specified in this facility's CAWMP during the past calendar year. All land application equipment was calibrated at least once during the past calendar year. dyes ❑ No Sludge accumulation in all lagoons did not exceed the volume for which the lagoon dYes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volurne for which the lagoon was designed. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. 5dYes ❑ No Annual soils analysis were performed on each field receiving animal waste during the dyes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? 11. All required monitoring and reporting was performed in accordance with the facility's permit during the past calendar year. 12_'All operations and maintenance requirements in the permit were complied with during the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were maintained during each application of animal waste during the past calendar year. dYes ❑. No dyes ❑ No dYes ❑ No O"Yes ❑ N, . Lh Ye5 ❑ No "I certify under penalty of law that this document and all attaclunents were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imptisoranent for knowing violations" u Perrnittee Name and Title (type or print) N Db Si-0nature'of Perrrritt ate signature or operator in un, (if different from Permittee) 9_ � Date AFACF 3-14-03 2 _ -A -.C�"'�w_ . .r .,,. , aL, _ � .k's='•.. -N�� �. 'f+>,;. 'zCis ry..,i�r. - .`t - -. ; .�.- .. - r. . . Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number j7dti 35S B. Lagoon Identification C. Person(s) taking Measurements D. Date of Measurements -� - & - E. Methods/Devices Used for Measurement of - a. Distance from the lagoon liquid surface to the top of the sludge layer: .S D ne3 rr b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: r c. T ickness of the sludge layer if making a direct measurement with "core sampler": A/ A F_ Lagoon Surface Area (using dimensions at inside top of bank): .3 . (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points a. Less than 1.33 acre: Use 8 points b. if more than 1.33 acre, .Q acres x 6 =�, with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement•) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: 2 o (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J — Item 1, assuming present liquid level is below Max. Liq, Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): ?•� N. Record from sludge survey data sheet the average thickness of the sludge layer: a, 3 O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): . (Note: If item Q is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by .T , r Date: Print Name % Signature White - Office Yellow - Producer -;-t z,-r---- t.7r;- Y . Sludge Survey Data Sheet Lagoon identification: Sludge Survey Data Sheet P - aU 1 , Com feted b :,,, o s t..n -,OS p y �, Date: 3 - Print Name Sign ure (A) Grid Point No. (B) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoo bottom soil (C)-(B) Thickness of sludge layer Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 b 2 .1 3 4 E 5 6 ,Q 7 7.9 a 9 10 11 12 1.f 13 r` 14 s,`f 15 �, f 16 17 7. 18 G r, .0 19 �. 20 ; , �p 21 ] 22 ?. o 23 24' Average JtJ_ I *Ail Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer d _=.x- "�.<' _ ..'S 7 ice" rt=.a ' ems•. T- - _ =s v . �'."-.: +-^.: ,,., .,Tedr,..-r--.---� Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number RA -3SS B. Lagoon Identification —. C. Person(s) taking Measurements 13, v D. Date of Measurements E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: l S4 Sin_ y-x r_S C. Thickness of the sludge layer if making a direct measurement with "core sampler": F. Lagoon -Surface Area (using dimensions at inside top of bank): Z .S (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) , G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, ?S acres x 6 = -Ay , with maximum of 24, (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H_ Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: 1 (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J — Item 1, assuming present liquid level is below Max. Liq. Level: 1 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): �.. M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 7 1 N. Record from sludge survey data sheet the average thickness of the sludge layer: ---� . 7 O. Calculate the thickness of the existing Liquid Treatment Zone (Item D1— Item K). 610 (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. , Completed by f i a,�.ria.,-„ Date: 3 Print Name C ` Signature White - Office Yellow - Producer 4 Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet P- Q3 A___ Completed by: .T� ,r,P s Lcr m,� 6am:!94 Date: 3 - 3 - a S Print Name Sigrlature (A) Grid Point No. (B) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoon bottom soil (C)-(B) Thickness of sludge la er Ft. & inches IFeet tenths Ft" & inches Feet tenths Ft. & inches Feet tenths 1 2 '7./ 3 3 4 7, 5 6 7 ,r j l 9 , .0 10 11 12 13 14 15 /. 4/ 16 17 7,3 19 G .� 20 !� , 21 22 r 23 .1 , 0 24 7, Y Average '7 • I -i " F' -• 7 *All Grid Points and corresponding sludge la er thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer 01 ;19104 MONI 15:32 FAX 910 592 9552 PRESTAGE FAMS �001 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number h/� a a g'a:��5 County $�,t;f,� 5,� Year 200� Facility Name (as shown on Certificate of Coverage or Permit) Operator in Charge for this Facility " Certification Land application of anirrial' waste as allowed by the above permit occv-rxed during the past calendar year _ / YES - NO. If NO, skip Part -I and Part II and proceed to the certification. Also, if animal waste was.generated but not land applied, please attach an explanation on how the animal waste was handled_ Part I :. Facility Information: 1. Total number of application Fields ❑ or Pulls Z(please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): _ _ {+ Total U_:eable Acres approved in the CAWMP fiLt. W _ .2. Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application occurred during the year: _��{ Total Acres on which waste was applied ^ 66 . 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites: a379 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: oa,,i z 5_ Estimated amount of total manure, Iitter and process wastewater scild or given to other persons and takers off site during the year 0. _ tons ❑ or gallons 0 (please check the appropriate box) 6_ Annual average number of animals by type at this facility during the previous year: qry9 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest by 72- --- Smallest al i y (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8_- - Facility's Integrator if applicable: Part 11: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN CAR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. L Only animal waste generated at this facility was applied to the past calendar year. pezm.6e' d's►tes;dunng M Yes ❑ No EE�t� -- FAY��1-� �EGIG�AI.Of�CE AFACF 3-14-03 1 i O1r19/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS �002 2. The facility was operated in such a way that there was no direct runoff of waste from P(Yes C No the facility (including the houses, Iagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past . /Yes ❑ N . calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during d Yes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the Ln Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. Rf Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon Ef Yes ElNo was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8. A copy of the Annual SIudge Survey Form for this facility is attached to this Certification. d Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? d Yes []No 11. All required monitoring and reporting was performed in accordance with the facility's L Yes ❑ No permit during the past calendar year. 12_ All operations and maintenance requirements in the permit were complied with during Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWNW were maintained during the past calendar year on all 2(Yes ❑ N, sites receiving animal waste and the. crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were VYe.s ❑ No maintained during each application of animal waste during the past calendar year. -"I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and. evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fuses and imprisonment for knowing violations_" rd- Permittee Name and Title (me or Driht) ro2 hs/os— naiure o Pe tte Date s (if different from Permittee) 3-I-K Date AFACF 3-14-03 2 Lagoon Sludge Survey Form A. Farm Permit or �WQ Identification Number 192- 3S S S. Lagoon Identill tion C. Person(s) taking Measurements Oro D. Date of Measurements LLSJO 4- E. Methods0evlcei Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer. b. Distance from the lagoon liquid surface to the bottom (soil) of lag": lcDftI*- Lj ►+k cY.east.cew►cn"t' c. Thickness of the Mudge layer If making a direct measurement with "care sampler' F. Lagoon Surface Area (using dimensions at the inside top of bank): 3. 4 (acres) (136w sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 Inis b. ff more than 1.33 acres,_ acres x 6 =_, with maximum of 24. (u ng sketch and dimensions, develop a uniform "grid" that has number of Intersection points that match m closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge lury and record data on "Sludge Survey Data Sheet". I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): 1 J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: (Determine from �lan or other lagoon records) K. Calculate distpn from present ngWd surface level to Minimum Liquid Level: ftamJ - h6 I, assuming present liquid level is below Max Llq. Level: 1(0 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): G M. Record from "Isludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points):_ i 4 N. Record from the Mudge survey data sheet the average thickness of the sludge layer. O. Calculate the thi�ness of the existing Liquid Treatment Zone (Item M - Item K): (Nate: If Item Oils less than 4 ft., a sludge removal and utilization plan may be required by N.C. DWQ. See. our specific permit or contact DWQ for more Information,) P. Proceed to the sbdge Volume Workshest If desire to calculate sludge volume for rectangular shaped lagoon with unifoirn side slope. Completed by a T y .. Date: s o Print Name Signature Sludge Su"Pe ,Data Sheet compfeted By: os5 �" TAG y Print Name Signature Uqpw ide„ tfiic;�: Date: -03 P�. Grid Point .'Distanc� ftom liquid surface ------------------------------- Distance from liquid surface Thickness of sludge �KIM iWFIEW- ■- i� tip! ��� • i� t�ii - • � Inches Tenf feet Indies Tenths of feet 1 0.1 7 0.6 Z 0 8 0.7 3 0.2 9 0,7 a 0.3 10 0.8 s 0.4 11 0.9 6 0.5 12 1.0 - jj F T _H -I - T I 7 A 7• Irp I -T­ . ..... . M F rj, T'.rt FE 7 Tr -F 1.r! 1T -wT- Mr"- . UT T 7 LL- - S 104' -71 NOT; Tk_ FT fi,j FF f- P I �.T, - -r-I r rl ­F 1 , r 74- rnl, 04 FORK; L oil DL "FT 4- Q_ wfovf WE SS ONE t-E.- 11 + it T 1777 7 F E L-1-t "F FT F_ 1-1 :44. 1F- _7, F F -F - - r 4- r 1 F F1 •r 7T_ I Ifni "A ------ __� I L Ar H F, I --:,D 4.. lf� F .0-J- 1 t F EL L-Hr ­1� 7T_ r'-ram--[­-k oil- , 7— rTT7 �7� [QrYTWFj ttt, r ia FT 'r-j­-r- T±�__ 7 TTTM r 44-THR T J.- _RF 4r 4- F I L J 77- 4-r- FFTW�T, 7 F T rj 'T L:i F I'T F M F1 .1 T 4. WE 5 7 D T., Z T q, r F V 4- imp- 1 T I I A 444 44r-T r ­ T_ r-F I r F1 r vvyrn, A �_T.l L L hay Fr r _LH.-P FT T I I rl 7 41 57; FT_, r +F i r 1. _T_ T- 17 T F MAY ELI YQT J 404- RAW r - F 'F_ F--F T T `F-J,': F T_ A t.771 v I+ --r -r 7 FFT- 1 T -TFF, FT ) 1 1 w 1-jp Q 7 r TV F Wor PVT ..r-r H_ 'YF�JI Fri T_ -I- r4 -FFY-TT- 2 EEF Of q m7 T too. - ti: FIFT; -i.- r . . . . .sc -7, 7- Th Y F] - Fit TV I'j- T 1 nit �n t `,',�F �.Y f4f,_ r q + --r 14- F I M � 7 F'r- F_l_' [Tim Q 7v­ I_T_ FT TIT T H - F, - - __r�r-�-_ [ - li� , --' T_ ERE 71 A- . . . . . . _F iTl_ ! F_ 71-7 rp 44-r 4-f F� T-F -PIT IF tj ELF 1- Ti _T_ Fr 11- F FF TIAL t �,I_ !t,- I FT A T 7__ .1 i4+ Fr . ! ! - la - Hr FI-- 7_ IAN,, ROM 1-1, 4]r 4. f_-4- 4- 11111 F . F F rIT Y 4 _T r T - �`Illt , L Ejj -7T�- F� 77-1- LIFT: . f T -F FT TT 1 + IT-TI - IT J-! J r(T _T 7:-- "N Fi­�_4 F_ 1 11 1_-1--I 'r -r v 1 .1 T. -1 T. I- I THO FITTTIT MT FR I r 01- FT-F'Fr-T,� -1 J- f �-- Lagoon ShK%e! survey Form A. Farm Pemrit Dr DWQ IdentlflCation Number B_ Lagoon fderr fixation P - a 3 C. Person(s) tat ng Measurements Ross T D. Date of Measurements I E. k4ethodsOvAces Used for leasrement of. �a. Distance from the lagoon liquid surface to the top of the sludge layer: I 4. — „ ib. Distance tram the lagoon Vgtdd surface to On bottom (soil) of Magoon: Thidums of the sludge Layer if making a direct measun merit with "core sampler' F. Lagoon StrlJM Area (wft dirnensions at the 6rskfe top of bank): a (acres) !(Draw sketch of lagoon on a separate sheet and Iist ditnenslans, and calculate surface area.) G. Estimate nurriber of sampling points: Ia. Less than 1.33 acres: Use 8 points �. If more than 1,33 saes. ��` av x 6 = _ , with rnaAmum of 24. '(using sketch find dhnensions, develop a uniform "grid' that has number of intersection points that matdt 'most closely with the estimated number of sam0ft points needed. Number the grid intersection paints on ;the lagoon grid to correspond with the data to be recorded for points of measurement) H. Conduct t;hx* survey and Iwo data on "Sludge Survey Data Sheet'_ I. At the time of Liquid survey, also measure the distance from the Maximum LkWW Level _ I to the Present Level (measure at the lagoon gage pale): J. DeWmine di--L--m-- iron Maximum Liquid limit to Minlrnum Liquid Level: (Determine tlrrr Plan or other lagoon, records) K. Calculate dtsf�noe from present liquid surface level to Minimum Liquid Level: ftenr,l i Kom I, assuming present oquid level Is below Max. I-W Level: a i L. Record from d�� Wge survey data sheet the dtstanoe from fie presarrf tiqutd surface level n ►-� to fie lagoon dottorr► (average for all the mammment faints): 01 ..fyZ. i M. Pieced from �hre sludge survey date sheet the distance from the present Ifgtdd surface level to fie top of the sludge layer (average for all the measurement points): N. Record from tin MOM stuvey data stiew.the average tfddmm of the sludge layer: � t 0. Calculate the 'itlricknow of the mftttng Liquid Treatment Zone (Poem M - iLern K): (Note: If item ID Is less than 4 ft., a sludge removal and utilization plan may be required by N.C. DWO. S6 'yvcr specIft pemHt or contact DWQ for more tniarrratfon.) 1 P. Proceed to thi sludge Vokmm Warksheet if desire to caladate Mudge vdwm for rectangular shaped lagoon with unifomt side slope. i completed b): OSS ,f Data: Sludge Surveyl Date Sheet Lagoon kk M k2fion: completed By R 1.0 6.5 Print Name Signature I - Date: / ' f r Distance from lfqtdd Surface /f!' fit: toRL r. •: fmm liquM suTface lagoon //Ir :f Thickness ofsludge MYT gym■ - ���o■�r SOWN Inches Tenths 0 feet Inches Tenths of feet 1 0.1 7 0.6 2 0.4 8 0.7 3 0.� 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 i i-L 1 TH 4A . . . . . . IL 7 U. 4- T -TE Ttl- -- ; F- -- , J - TV L + Ty T- '7­11-f Wit F --1 Ell 4- K H-tf-r F tly --rT FRO! r r L : - I Fq E TilF M F rc PIT, 1 F T '7 F- T�-' I r 14 E: E D" JFT Tj POOL PP* r.L J[ r -F - 11 P r ­ :Hj : T IL r F 7 -�m -.T --r F­ -to tl ---rJ­ I. 7F T." r APO 71 jT4 -T 17- T71 - .. " ; !!.- "k -,E r 7 -T ...... T"T 7 -F F 'F r T. TT7 F I` Tt' `4T- Mt? HT, TFI­ -.7 T PONT PF" FT T11 IF Lr 7 -T trot FF- f rl IT 'T' F-r, -r- 1 r F VIS IF QNA P11 fit T-[- I r " IF- F T r F + -FF W.f ­r - -I - ­� -- - F4 J-1 A IL m 71-1-1 E. I I � rl , i , IrI .-P-4- - - Y- F F T,F TT AT -- -1" THE r . J-V -0 T, P" X T F jA- -if +0 7 7- r7 T- U r r-f- .7 -TYPI r' I - - F 1E.T-Fr-7 F- CT, PF 'T- 1p� -V F, + j- r ILL -[I.: T- ST -Q F F F? F ­-T FIT - F B 77 r r 71 PIT Ff t K 1ET EH F -FT -J -I- -i-TIF. -4. FY F- T.T.T. F T- -Tr.,TJ-; IF I I 'T I F TF KTjj J- -,r T- FF r-EPP I Q �H- Lin t- 1­�­T-,-, t F k -ram.._;4- WT. F 7 T 1 M -T TON J- T.1 FTT F r�rT L. __box 7 , , - - -1 Or AT FFP1 04- -T j, F 4-1 F I" T P RMSEE 7,1,-Jj -F-:[ Vrh 17- T 7 F -TT I F FF x lip: �-f t'44-- - --� � i I, `4--F - 1 77-1 f '7 rL P nm Fr; 707TUVOTATY r r I K' I f I Fy v 11 1 17 1 T rTT rTTrY M I M F 1 F 1 Ff FT FFF F Information contained in this database is from non agency sources and is considered unconfirmed. Farm Emergency Call Form DWQ Facility Number 82 — 355 Date 7-15-2003 Farm Name P-23 Time Owner First Name Control Number 3fi22 Owner Last Name Prestage Farms ® Reporting O Complaint Source Plan Due Date Date Plan Date Freeboard Inches (? equals blank) Received Level OK Breached Depopulated Overflowed LQ Issue PermissionToPump Inundated Flooded Pumping Equipment Comments O Yes O No O Yes No O Yes O No O Yes No p Yes O No 10 Yes O No O Yes O No O Yes No Freeboard Lagoonl 18" 7/17/2003 9 - js _o, Freeboard Lagoon2 15" 7/17/2003 Freeboard Lagoon3 7 Freeboard Lagoon4 �� 7 Freeboard Lagoons 7 Freeboard Lagoon6 7 Mr. Barefoot called while the CAFO staff were out. He will send in a POA for this farm. .e.ceixed-caU-stating.lingo.ors-was.at-15"..cn_8-1.1-.03-and that. a.P.DA.would.follow .......... �� .w,.}?.Fin ..... r.: -i.....lc-L_.....5.1........«.Sr..c........�..Cx ............ .................................................................................................................................................................................................................................... --------------------------------------------------------------------------------------------------------------------------------------------------------------------------- .................................................................................................................................. ...... ..-.................................... _.......................... I...................... ........................................................................ ... .....•.........---.....................................--....................................... ......................................................................•-............................................................................................. Information contained in this database is from non agency sources and is considered unconfirmed. Animal Operation Telephone Log DWQ Facility Number Farm Name Caller's Name Caller's Phone # Access to Farm $2 — 355 P-23 Randy Barefoot ® Reporting 0 Complaint 910-590-2407 Faun Accessible from main road O Yes 0 No Animal Population Confined Depop Feed Available Mortality 0 Yes 0 No O Yes 0 No O Yes 0 No 0 Yes O No Spray Availability Pumping Equipment O Yes O No Available Fields O Yes O No Date Time Control Number , Region Lagoon Ouestions Breached JOYes O No Inundated 10 Yes O No Overtopped 10 Yes 0 No Water on O Yes O No Outside Wall Dike Conditions O Yes O No 7-15-2003 3622 FRO Freeboard Level Freeboard Plan Due Date Date Plan Date Freeboard Inches (? equals blank) Received Level OK Lagoonl 18" 7/17/2003 9-��-D3 Lagoonl 15" 7I1712003 Lagoon3 Lagoon4 Lagoons I? Lagoon6 I� Mr. Barefoot called while the CAFO staff were out. He will send in a POA for this farm. _..1.''1r....._... pr._ cr:r._... c ��-----`•'A....-�asx .a .... �_rt.r. h-�._...�r..e .- - - sue. .. . ................................. ............................`--`---.---•...................................................------........................---.........-...................----- .....-........ ............. ................... ................................................................................................................................................................................................................. - -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- ..................................... -........................................ ............................... ....................... .............................................................................. .................................................................... L fi,�,. r� .`if.li -:tiG.� ...-Z.. .. �-L's .. ..+:�_�+'7-.zi#"v:t'7�.`:F ":i��:F::T['�.Y�7ir. .� . .....��....'r.:"i,?:,w:i.:i'rf.:il�✓,Yv:f�.ri�5 �,i�=,i.-L ., �. ?:i�Sifi r:{F�c.ii:;v. .- }�erson4takinglca[!r Larry Baxley l�". L r 2 r =ltib iF tfi � �::? -it # C- Est L --[ .r I I l'- i1 fy r. Lya S�` y -l/-_ IS -[f'-L Ls; ram• -sc � � r F ��•� a}�Lp #�v tti, fGl f b• � t- L •�' [y v�. t � a�r" 3,'A ���L'�J�s,. l:� :F r tt �, } 1� i y+C i i'4 i�{ ti - b` , C ��.rr 'Y h i` (L ;: ;s. + `a l '� � i l}''} + •'t ."1 1 _'F+'• r � �L�y' ;,f_ .,N.iiL'i �t+i r�.�.r ,ri ,�1. :. �..<�. f r .Li�!,ri..:...a�riF.-r;Sri �.t�liL";Z.! �3, '.:II�'• I` ; .<f, 'F.. �e���5i�sr. i(, r c ."� .F�. FSS i ,i..ti..F-,.4i:F5., irf ,1.• , i;. Comments2 Informartion contained in this database is from non agency sources and is considered unconfirmed. Animal Operation Telephone Log DWQ Facility Number 82 .— 355 Date 7,8-2003 Farm Name R23 Time 8:55am Caller's Name IRandy Barefoot Control Number 13477 ® Reporting O Complaint Region JFRO Caller's Phone # 910-590-2407 Access to Farm Lagoon Ouestions Farm Accessible Breached 10 Yes O No from main road 10 Yes O NO Inundated Q Yes O No Overtopped 10 Yes O No Animal Population Water on 10 Yes ONO Outside Wall Confined O Yes O No Dike Conditions O Yes O No Depop 10 Yes O No Available Q Yes 0NO Freeboard LevelFeed Mortality 10 Yes O NO Freeboard Plan Due Date Date Plan Date Freeboard Inches (?equals blank) Received Level OK Lagoons 97" /s0/2003 'yam Ip-pb Spray Availability Lagoon2 Pumping Equipment 10 Yes O No Lagoon3 L� Lagoon4l� 1_J I� Available Fields 10 Yes O No Lagoons Lagoon6 Advised Mr. Barefoot to send in POA and to report when out of the red. .................................................................................................................................................................................................. ........................................................................•--....................................................................-•--•------.....................................................-- le .OtI iRCa1r r- �v��z � �r� � �l y it � .r � � � • 4�3 � �. j �f � �. � �� � y � ..�. : x� 1. *1 � L�N,.��� i� d i,. �. t��Sir.SiF Comments2 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: %Z - 3 SS County: -S74 n,,P SoN Facility Name: - Z 3 Certified Operator Name: _ _ S� P. ���4t Y Operator # 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Lagoon Name/identifier (ID)-. Spillway (Yes or No): /VZ) Level (inches). 1.7 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility number(s), number acres and receiving crop information. Contact and secure approval from the Division of Water Quality prior to transfer of waste to a site not covered in the facility's certified animal waste management plan. Operation will be partially or fully depopulated. - attach a complete schedule with corresponding animal units and dates for depopulation - if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: �103 - ti. t7� Zj�^17r-" I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct UP Facili r Owner]Manager (print) Fa&tfty Owner/Afanager (signature) PoA Cover Page 2/21/00 ; L Phone: /0 - S-iD • 9z 407 etcr. 10 i Date: 7 IS-'103 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES THIRTY (30) DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1 _ Structure Name/Identifier (ID): �q 2. Current liquid volume in 25 yr./24 hr_ storm storage & structural freeboard a. current liquid level according to marker b. designed 25 yr.124 hr. storm & structural freeboard c. line b _ line a (inches in red zone) = d. top of dike surface area according to design (area at below structural freeboard elevation) e. line c x line d x 7.48 a�llons = 12 ft3 17 inches 9 inches 7— inches LS-725-0 _ft2 191P y -3 4 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design !S'O days g. volume of waste produced according to structural design Z I 1 `>i � 3 ft3 h. actual waste produced = current herd # x line g = 2111 y �3 ft3 certified herd # i. volume of wash water according to structural design J. excess rainfall over evaporation according to design k. (lines h + i +j) x 7.48 x 30� days = line f 4. Total PAN to be land applied during draw down period I. current waste analysis dated z/o3 m. lines e + k x line I 1000 REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE 1 21 ft3 D gallons o7-0 Ib/1000 gal. 11570 lb PAN PoA (30 Day) 2121100 1 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. structure ID, j line m = 1 I SO^ lb PAN 2. structure ID: lime m = lb PAN 3. structure ID: line m = lb PAN 4. structure ID: line m = lb PAN 5_ structure ID: line m = lb PAN 6_ structure ID: line m = lb PAN n. lines 1+2+3+4+5+6 = �'-O lb PAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAYDRAW DOWN PERIOD. DO NOT LIST FIELDS TO WHICH PAN CAN NOT BE APPLIES DURING THIS 30 DAY PERIOD. o. tract # p. field # q. crop r. acres s. remaining IRR-2 PAN balance (lb/acre) t. TOTAL PAN BALANCE FOR FIELD (lbs.) column r x s u. application window' 1A CZ7ft 3.7 'Zos 13 .S 11.3S D I I� /a• Z 1�'s 7 G-Z OS- 1171 6 6.1 Jkq IIZZ N G•0 /63 97$ I = Y.( 16� �sy 28 30c> 1 L90 28 2.2 30c) 61&b 2G 3,9 3oo 0 ZD 3,1 300 30 .(o 2.15 10K 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day drawn down period 2 v. Total PAN available for all fields (sum of column t) = J lb. PAN PoA (30 Day) 2121100 2 IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = So lb. PAN x. Crop's remaining PAN balance (line v from section 111) lb. PAN y. Overall PAN balance (w - x) = 12733 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and nerd reduction options, recalculate new PAN based on new information. if new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility provide information regarding the herd population and lagoon freeboard levels at the receiving facility. NARRATIVE: PoA (30 Day) 2/21100 3 Michael F. Easley, Govemor Wflliam G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality April 9, 2003 Prestage Farms P-23 PO Box 438 Clinton NC 28328 Subject: Certificate of Coverage No. NCA282355 P-23 Swine Waste Collection, Treatment, Storage and Application System Sampson County 1-1 Dear Prestage Farms: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 20, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supersedes and terminates your COC Number AWS820355 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the P-23, located in Sampson County, with an animal capacity of no greater than an annual average of 4000 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). if this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility- Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals - Please carefully read this COC and the enclosed General Permit." .Since this is a new joint- State and Federal general permit it contains many new requirements in addition fo most of the conditions contained in the current State general permit. Enclosed for your convenience:is a package containing the new'and ` revised forms used for record keeping and reporting. Please pay careful attention to- the record keep ` and monitoring conditions in this Dennit. The Devices to Automatically " Sq Irri Lation-Everits Form- must_ be returned to the Division of Water Ouali, no later than 120 days following receipt of the Certificate of Coverage. The Animal Facili!y Annual Certification Form must be completed and returned to the Division of Water Oualitv by no later than March 1st of each vear. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal opportunity Action Employer Internet httpJlh2o.enr_state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1 800 623-7748 50% recycled/10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under ttie General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, U for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File NCA282355 Permit File AWS820355 NDPU Files 1 On -Farm Records for Modifying a Certified Animal Waste Management Plan Name: Prestage Farms, Inc. P-23 Cumulative wastewater application Summary of waste analvsis records Field Year] gallons applied 1999 2000 2001 1C 63000 378000 1D 168000 315000 1E 73500 126000 315000 1F 183750 189000 1G 283500 189000 1H 157500 189000 110250 11 84000 157500 1A 147000 84000 2A 198534 595602 170172 1B 157500 110250 2B 58680 110025 117360 2C 50856 292422 101712 2D 123228 164304 102690 3A 151590 242544 121272 Total 897888 28801471 2303706 Average annual volume applied Total lb PAN = year Total lb PAN = year 2027247 Month Lagoon 1 I Lagoon2 Year IPAN 2 99 2.0 99 1.8 6 99 1.7 99 2.1 10 99 1.3 99 1.1 2 00 1.7 00 1.5 6 00 1.9 00 1.7 10 00 1.3 00 1.4 2 01 2.2 01 2.1 5 01 2.6 01 2.5 7 01 1.5 01 1.5 Ave by E 1.8 1.7 Farm Ave l 1.81pounds per 1000 gallons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = 0.9 lb/1000 gal Range of values to include in average = 0.9 to 2.6 Ibl1000 gal Revised summary of waste analysis Farm Ave I 01pounds per 1000 gallons 2,027,247 gal x 1.80 lb PAN year 1000 gal 3.649 records r- ,l F E B 2 0 2003 l!J[� CIS��pAF,' ITTING WASTE UTILIZATION PLAN ---------------------- producer-­-:Pre .tage Farms, Inc. County Name of Farm-M-22 Loc:.ation-----M.D. Box 436 Clinton NC 28329 phone ----•--_ -------- :91 0--592-57?1 Type operation-------------:FAR-WEAN Number of Anim:al-------------: 4000 Storage Structure ---------- :Anaerobic Lagoon Sampson .7,.`_. FEB 2 0 2003 NON-i iE ,-.. MONG Method of applicoLuon ------.Irrigation Amount of waste produced per year --------------- : 17675 tons/year Amount of plant available N (PAN) produced/year-: 3649 lbs./year On -Farm Records The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order- to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are establ i shed . 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor- problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levela for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have P-23 Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must he applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, ii carried out, meets the requirements for compliance with 15A NCAC: 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Sail Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Cede /Acre /Unit Used Apply 4598 1 Au B 4.1 50.00 48.4 9922 MAR-OCT 4598 1 Au K N/A 50.00 * 48.4 2420 SEP-MAY 4596 2 Mai; C 6.0 50.00 13.4 4020 MAR-OCT 4598 2 Mac L N/A 50.00 * 13.4 670 SEP-MAY 4598 3 BOB C 4.5 50.00 4.6 1035 MAR-OCT 4508 A BOB L N/A 50.00 * 4.6 230 SEP-MAY Total 66.4 18297 Available Nitrogen (includes commercial) 3649 Surplus Or Deficit-14646 Crop codes: Crop -unit A=Barley-bu. B=Beermudagrass(graze) -tons C=Ba_-mudagraas(hay) -ton: D=Corn(grain)--bu. E=Corn(zilage)-tans F=Cotton-iba. lint G=l=escue(gra e) -tona H=Fa cuech.ay)-tuna I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Faacue(pasture)--tons ti=SBDC Soybeans DC-bu. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely MA0902. P4= Page 3 The applicator is cautioned that. P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when thay read, a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather- than cutting smell grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Eermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter- areas not receiving full application rates due to equipment limitations. Actual total acres in the field lister] may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilisation plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over applications of nutrients or other elements. Your production facility will produce approximately 3360 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 16800 lba. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayl_and at the rate of 300 lbs. of nitrogen per acre, you will need 56 acres of land. If you apply the sludge to costs at the rate of 125 lbs. of nitrogen per acre, you will need 14 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25M depending on your sludge waste analysis, soil types, realistic yields, and application methods. P-23 Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the- time of irrigation such that runoff or ponding occurs. This rate is• limited by initial soil moisture content, soil Ftructure, soil texture, water droplet size, and organic s,_ilids. The a—pplication Rcuint should not e:zceFs� t=i� aJail ble water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needb of the crop - If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer. to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may matte this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Sail Crop Applic Applic IRR-2 No. No. Type Fate Amount PAN (inyhr-) (in(s)) L$S/AG 4598 1 Au B 0.6 1.0 205 4598 1 Au K 0.6 1.0 50 4598 �1�1 Mac, FT 0.5 1.0 •2-?-;t Sao 4598 2 Mac Jtt- 1.0 50 457i3 3 G JL G GP-C. /w0.5 fJ. 1 J 1.0 r� { J17e 4598 9 8oL �tL 0.75 1.0 50 Thia - is the maximu7li application amount allowed for the soil aaeuming the amount of nitr-oger, allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amciunt shown cnn be applied under optimum soil coed iti DnL� . p -'?3 page S Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once- every O months. In no instances should the volume of the waste be stored in your. structure be within the 25 year 24 hour storm storage or one foot of freeboard e.,cept in the event of the 25 year 24 hour storlit . It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres ahown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tablt=s may make this plan invalid. Call your technical specialist after you receive the waste analysis report fear as.istance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION rrc Page 6 WASTE U-rILI?ATION FLAN AGREEMENT Name of Farm: P-2-13 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage systems or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water' Quality (NCDWG) before the new animals, are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm, Event less, severe than the 25-year, 24- hour storm. The .approved plan will be tiled on -site at the farm office and at the office of the local Soil and Water Conservation District- and will be available for review by NCDWQ upon request. Name of Facility Owner: Pre -stage Farms. Inc. (Please print) Signatur-: P4H Yc raww.a A- A&A, -L, r�. Date: 3A-10L . - �� Name of Manager(If different from owner ) Signature: Date: Name of Peraon Preparing Plan: G. Glenn Clifton (Pleaae:-- pr-int:) Affiliation: Pre -stage Farm., Inc. 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N � U :j,��i.:, • :+ � !. •� ��+"�'�'Jr '1 � � � a; 1'J', � 11'.);fl- �' +:.t �il.t r �;� '�' ' J. ,i. � Y �`� , � �''�P, i'.' 1�' 1 �,- �[ T � 1 Y� .. � :t�7' .'r..r� ;•xt';, ';;`:'y'I r •'� �f,.,.l y .jl [``i'.� ` f,�r `` F. r `. f \ :{{.;'�.'• Y, �y'i' ;.iM..l•�J f '�1 ',4,�W+!AIJ+- State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Prestage Farms P-23 PO Box 438 Clinton NC 28328 Dear Prestage Farms: r -r NCDENR NORTH CAROLINA DEPARTMENT Or Ebuc ��L1RAL RESOURCES December 30, 1999 pp��dd�� JAN 1 12000 FAyETTEviL LE REG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 82-355 Sampson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRRI, IRR2, DRYI, DRY2, DRY3, SLURI, SLUR2, SLDI, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerel , Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycle&10% post -consumer paper NOV.1O.1999 3:41PM ENVIR9110iTPL MGMT NO.O13 P.4/4 Plan Amendment to Include S&WCC Chronic Rainfall Practices and Staadards through March 31, 2000 1. If this facility eau comply with its existing permit and CAV;?O it must do so. --- 2. Temporary Additiaa of New Sprayfielda{*) (Check appropriate boxes) - -- --.� 0 A. acres of cropland. List crop types used: 0 B. acres of hardwood woodland @ 100 lbs PAN / acre added. 0 C. acres of pine woodland added @ 60 lbs PAN I acre added_ 3. Summer Perennial Grass ({heck appropriate box.) Z'A. Applicatioa window cd=&d for -( 6. y -aat3 ofperennisl grass until first killing frast. Q B. An additional 50 lbs of PAN applied to a=s of perennial grass prior to killing frost. 4. PAN Application Inatwed for Small Grains & WiPt= Grasses to be harvest..-d. (Check appropriate box.) Z. k. PAN application increased up to 200 lbs per acre for acres of small gains or winter grasses to be harvested. a B, PAN application increased up to 150 lbs per acre for acres of ovtrserded summer percrnial incih:dcd in 3. B. S. Waste analysis (Check appropriate boat) 0 A. Prior to D==bar 1 ¢, 1999 the calculation of PAN will be based on a 35% reduction of the last analysis t--I= prier to the fast 25 year 24 hoir storm event. (Current waste analysis must be used after Dee.l-1.) ►87B. Use current waste analysis to determine PAN. ' 6. Required - Maximum Nitrogen Utiilization Arirasurss for Small Crams and Winter Cr..sses. A. Use of higher seaming rates, B. Tiahely harvest of forage to increase yield, and C. Ini3_ting during periods of warmer weaker. 7. Reatuired - b: ivatian U-m-=m t Teclhniques to Rzdxc Rimoff and Ponying Poteatirl• A. Malting f es;uze n% light irrigation applirations, and B. Not irrigating immediately before predicted rzinfall- S. The owamer / manage: is requires] to manage the mov=aat of animals to ensuonmenW hpacts, ensure mmpliance with the facdity's permit End, 9. Authorization to use; the additional pracrices included in tad amendment mires if a faoiiity discharges to _uz i=.~ evaters. Any discharge is a violation and may result in an enforretnent action. 10. The owner / operator is required to keep reds of all waste applicazian& 11. ibis r=vmm must include a map or sketch of new land application arem Facility xumber _L 02 3 5 5 Prestage Farms I'nc/Zack McCullen Fa mwner / Manage; lame (PRDM a_^illry Owner / Mna==- Signature Dots P- 23 Facility Name IV ,4,e6-,rODr Tecbnical Specialist Name (PRD<'T) Technical Spar : Simat= Daze /Z/�O This document must be filed at the SWCD office and be attached i� On- a s as C AWIN P and be available for inspection at the facility. (*) flew• temac;sy spray:ie:lds nu:--t me-- applicable butsw sad sethack reauir=eats R'zste inns` sot he appli xl to w-� �w ilAM999 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director W. H. Prestage P-23 PO Box 438 Clinton NC 28328 Dear W. H. Prestage: QEHNR September 5 1997 FtECEI'!! E® ptem , S EP 1 6199I RE piLLE FFICE Subject: Certificate of Coverage No. AWS820355 P-23 Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your application received on August 19, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 82-355, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the P-23 Farm, located in Sampson County, with an animal capacity'of no greater than 4000 Farrow to Wean and the application to a minimum of 61.8 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions- and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certif ed design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. In accordance with General Statue 143-215.10C, Animal Waste Management Plans shall include the following components: - - A checklist of odor sources and best management practices to minimize these sources. - A checklist of insect sources and best management practices to minimize these sources. - Provisions set forth for acceptable methods of disposing of mortalities. - Provisions regarding emergency action plans. Your existing Certified Animal Waste Management Plan must include the above elements, by December 31, 1998. Documentation of the certification must be available to inspectors onsite. Submittal of the amended certification statement shall be required upon renewal of your permit coverage in 2001. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2495 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, ,�'—'A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville-Regional-Office,--Water-Quality-Section Sampson County Soil and Water Conservation District Permit File I. State of North Carolina 0 RECVnt of Environment, Health and Natural Resources Division of Water Quality SEP 1 61991 Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) Rim 1 Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any correctroits which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave. any question unanswered. Application Date: :_3 I REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 1. One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Pian (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. II. GENERAL INFORMATION: . Farm's name: 2. Print Land Owner's name: Prestage Farms 3. Land Owner's Mailing address: PO Box 438 City: Clinton NC Zip: 28328 Telephone Number: 592-5771 4. County where farm is located: Sampson —i 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): 3.0 mit-e t irar a f ee-aea a.l sit 161$ R'awFiw,a Ott) 6. Print Farm Manager's name (if different from Land Owner): 7. Lessee's / Integrator's name (if applicable; please circle which type is listed): Prestage Farms 1nc.Prestage Farms _ 82 - 355 FORM: AWO-G-E 2/26/97 Page I of 3 r III. OPERATION INFORMATION: r 7 1. Farm No.: 82-355 Z 2. Operation Description: Swine operation �� 7 Farrow to Wean - Certified Design Capacity 3 Is the above information correct? [:::] yes; F-71 no. If no, correct below using the design capacity of the facility TyM of Swine No. of Animals Type of Poultry No. of Animals T elf Cattle No. of Animals 0 Wean to Feeder 0 Feeder to Finish • Farrow to Wean (# sow) 4coo 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) 0 Layer 0 Dairy 0 Non -Layer 0 Beef 0 Turkey Other Type of Livestock on the farm: No. of Animals: 0 Acreage cleared and available for application: ; Required Acreage (as listed in the CAWMP): 4. Number of Lagoons: At 9- ; Total Capacity: 2 5 6 1.4-3 $ Cubic Feet (ft3) Number of Storage Ponds: ; Total Capacity: 5. Is animal waste being applied on any field which has subsurface drains? 6. Are subsurface drains present in the vicinity of or under the lagoon? IV. APPLICANT'S CERTIFICATION: Cubic Feet (ft3) 61.8 YES or ® (please circle one) YES or (0 (please circle one) I, PR6!6TA6F_ FARMS, 7.fe. 6y W. la . PREsrA&t= (Land Owner's name listed in question 11.2), attest that this application for P- 70 (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required suppo g inform on and attachments are not included, this application package will be returned to me as incomplete. Signature Q �-�— 'Date 91 V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question II.6), attest that this application for (Farm name listed in question. H.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments arc not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 p 12D c, 19 % J, Mal.. de. 0 ci IF V-) :i4 e*Aft 4A %Icy kN ot rj. POPE jkt c ILI- Qb- Wo ch I'm GUAD jo ...... ED . . . . . . ch, Re ow, x Ab CHWON 1 41 ET L A fHI c -If pf 140. IV Sol?? 4,94 PLY 41 "It 10 6-41, C—.d 'Ale ED- PP. OP4-1 Ell =2 3 ANIMAL WASTE UTILIZATION PLAN Producer: PRESTAGE FARMS INC. Location: P.O. BOX 438 CLINTON NC 28329 Telephone: 592--5771. Type Operation: Existing Farrow to Weanling Swine Number of Animals: 4000.00 sows- (Design capacity) -- STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon L APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop*to be grown and the nutrient content of the waste.' Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 4000 saws x 6.1 tons waste/sows/year = 24400 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 4000 sows x 5.4• lbs PAN/sows/year = 21600 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. AN324AL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED APPLY RESID. APPLIC METH N TIME 4598 1 Au BH 5.5 275 0 48.4 13310 I MAR-OCT 4598 1-1 4598 2 jMaC 4598 1-2 4598 1-3 1 BoB 4598 1-3 END IG 11 ISO 10 BH 6.0 0 I 1300 SG 1 0 I 150 BH 4.5 225 0 I SG 1 150 0 I I 48.4 12420 SEP-MAY _ 13.4 14020 MAR-OCT 13.4 1670 SEP-MAY 4.6 11035 MAR-OCT 230 4.6 SEP-MAY TOTAL121685 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ---- or ------- APPLY RESID. APPLIC METH N TIME END fib WT 111U1 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT 50 50 BH SG HYBRID BERMUDAGRASS-HAY SMALL GRAIN OVERSEEDED TONS AC TABLE 1 TABLE 2 TOTAL ** TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 61.8 21685 0 0 61.8 21685 * BALANCE -85 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3520 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 17600 pounds of PAN to utilize.. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 58.6666666667 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 140.8 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25k depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts_ I I I (Application RatelApplic. Amount Tract I Field I Soil Type l crop l (in/hr) I (inches) 4598 l 1 I Au I BH i 0.60 l *0.96 4598 1 2 l Mac I BH I l 0.50 i l *1.30 4598 l --1 I I SG 4598 I i -2 l i I SG I I 4598 i I -3 l I i SG I f 4598 l I I -3 f I BOB I I BH I I I 0.75 ! I l *0.65 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored ANIMAT WASTE UTILIZATION PLAN in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION WASTE IITILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, -it will be soil incorporated on conventionally tilled cropland. when applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 9 WASTE UTILIZATION PLAN REQUIRED_SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no. -runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 10 WASTE IITILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within Go days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 11 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:P-23 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: PRESTAGE FARMS INC. (Please print) Signature: T.�►c. ate Name of Manager (if different from owner): Signature: Name of Person Preparing Plan: Affiliation:Prestage Farms Inc. Address (Agency): P.O. Box 438 Date: rll:e,l?,7 - (Please print)Randall N. Barefoot Clinton NC 28329 Phone No. Signature: Date: / Page: 12 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Govemor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 16, 1997 CERTIFIED MAIL RETURN RECEIPT REQUESTED Prestage Farms P-23 PO Box 438 Clinton NC 28328 Farm Number: 82-355 Dear Prestage Farms : MI.KMA, IT ± A&4 0900 M� IL C)EHNFt ECEN tJ AIL 18 1991 REG. You are hereby notified that P-23, in accordance with G.S. 143-215.10C, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has third (30) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other. enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application. package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call Mike Lewandowski at (919) 733-5083 extension 362 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541. Sincerely, :�v,- A. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer -paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Prestage Farms Inc P-23 PO Box 438 Clinton NC 28328 1DEHNR November 12, 1996 SUBJECT: Operator In Charge Designation Facility: P-23 Facility ID#: 82-355 Sampson County Dear Farm Owner: FFrpm rill -d La, ED Nov 12 1996 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office '. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026. Sincerely, A. reston Howard, Jr., P. ., ctor Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687, Nay� FAX 919-715-3060 Raleigh, North Carolina 27611-7687 � An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/ 10°,6 post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Prestage Farms Inc P-23 A PO Box 438 Clinton NC 28328 EDCHNF;Z November 12, 1996 SUBJECT: Operator In Charge Designation Facility: P-23 A Facility ID#: 82-357 Sampson County Dear Farm Owner: FFF201VED NOV 12 1996 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months -and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026. Sincerely, A. reston Howard, Jr., P. J.,irector Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687. �W�C FAX 919-715-3060 Raleigh, North Carolina 2761 1-7687 An Equal FAX Action Employer Voice 919-715-4100 50% recycled/10% post -consumer paper I Q-3 A ,��, � � �� , ;:. '' �� '�' 4 �� t,��H ',, } ,; �� �� . , .� +�, �,+ ,�,:��� �; ` �} ;;.'� ,. : �, E \ °� . j / _ ? � . § . .\� ,� : . _ 2�a��,.� :� !�� � � \ j� \ � � � )� j (� A� /� � �: �� � § � �\� � � 1 /i� � �� i � §� y\� 2~�� . y y.� �, j � ¥ f� : : ,�� , . �v\����� � ����{\/�������: g3�A&�q> m }\\� , , . / ?/�� � �l±2: ( �