HomeMy WebLinkAbout820348_CORRESPONDENCE_20171231NORTH CAROLINA
Department of Environmental Qual
Animal Waste Management System Operator Designation Form
WPCSOCC
• NCAC 15A 8F.0201
Facility/Farm Name:
Permit #:, AWS820348, _,. Facility ID#: _ 82 - 348 County: Eampson
Operator In Charge (OIC)
Name: Cecil Glenn Register
First Mime Last Jr, Sr, ex.
Cert Type 1 Number: 1 499 Work Phone: ( 910 ) 592-5771
Signature: Date:_ ��lf
"I certify that I agree to my designation as the Operator in Charge for the facility noted_ I understand and will abide by the rules and regulations
pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water
Pollution Control System Operators Certification Commission."
Back-up Operator In Charge (Back-up OIC) (Optional)
Name
First Middle Last Jr. Sr, etc.
Wert Type / Number: Work Phone: G
Signature: Date:
"I certify that I agree to my designation as Back-up Operator in Charge for the facility noted I understand and will abide by the rules and
regulations pertaining to the responsibilities set forth in 15A NCAC 08F.0203 and failing to do so can result in Disciplinary Actions by the
Water Pollution Control System Operators Certification Commission."
Owner/Permittee Name: Prestage Farms Inc.
Phone #: ( 910 ) 592-5771 Fax#: ( l
Signature: A//^ dlh—Date: B T Zof
(Owner or authorized agerrt)
Mail, fax or email the WPCSOCC, 1618 Mail Service Center, Raleigh, NC 27699-1618 Fax: 919.715.2726
original to: Eacdenr g
Mail or fax a copy to the Asheville
Fayetteville
Mooresville
appropriate Regional Office: 2090 US Hwy 70
225 Green St
610 E Center Ave
Swannanoa 28778
Suite 714
Suite 301
Fax: 828.299.7043
Fayetteville 28301-5043
Mooresville 28115
Phone: 828.296.4500
Fax: 910.486.0707
Fax: 704.663.6040
Phoen:910.4333300
Phone: 704.663.1699
Washington
Wilmington
Winston-Salem
943 Washington Sq Mall
127 Cardinal Dr
450 W. Hanes Mall Rd
• Washington 27889
Wilmington 28405-2845
Winston-Salem 27105
Fax: 252.946.9215
Fax: 910.350.2004
Fax: 336.776.9797
Phone: 252.946.6481
Phone: 910.796.7215
Phone: 336.776.9800
(Retain a copy of this form for your records)
Revised 05-2015
Raleigh
3800 Barren Dr
Raleigh 27609
Fax: 919571.4718
Phone:919.79lA200
July 1, 2007
Prestage Farms Inc
P-19 D
PO Box 438
Clinton, NC 28329
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of water Quality
FT- - -�
JUN 2 7 2007
Subject: Certificate of Coverage No. AWS820348
P-19 D
Animal Waste Management System
Sampson County
Dear Prestage Farms Inc:
In accordance with your application received on 20 -Feb -07, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG 100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-19 D, located in Sampson County, with an animal capacity of no greater than
the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 2000 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition 111.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please_ P.
careful attention to the record keeping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636
Internet: www.ncwat uali - Loeation: 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opportunity/Affirmative Action Employer— 50% Recyded11o% Post Consumer Paper
No thCarolina
�JVatura!!�
Telephone: (919) 733-3221
Fax 1: (919) 715-0588
Fax 2: (919)715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site-specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 -foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820348
o�oF w ArF9QG
December 1, 2006
CERTIFIED MAIL
RETURN RECEIPT RE UESTED
Prestage Fauns Inc
P-19 D
PO Box 438
Clinton, NC 28329
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Alan W. Klimek, P.E. Director
Division of Water Quality
RECEIVED
DEC 0 6 2006
ON-FAMTI' IAREMML( RCE
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at hgp://h2o.enr.state.nc.us/aps/afou/downloads.htm or by writing or calling:
NCDENR - DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure vour continued coverage under one of these two Mes of general permits, you must submit an application for Vermit
coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facilily Currently Covered by an E2Wirinlz
NPDES General Permit.' Thea lication form must be -completed and returned by January 2 2007. Please noteyou must include
two (2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820348
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636
Internet: www.ncwaterqualiW org Location: 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opporbin4/Affi mative Action Employer— 50% Recycled110%Post Consumer Paper
Telephone:
Fax 1:
Fax 2:
Customer Service:
1%o ` Carolina
(919)Nat orally
(919) 715-0588
(919)715-6048
(877)623-6748
Waste Utilization Plan
Producer: Pr ?stage Farms, Inc. County: Sampson
Name of Farm: P -19D
Location: P. O. Box 438
Clinton NC 28329
Phone: 910-592-5771
Type of Operation: Farrow -Wean
Number of Animal: 2000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 12188 tonlyear
Amount of plant available N (PAN) produced/year: 10800 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
8a - 3y8
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates; leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce -the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED/ DENR 1 DWQ
Aquifer Profection Section
MAR 2 7 2009
P -19D Page 2
r
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H.0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10977
2G
CaB
CB -Graze
3.2
50
3.20
512
MAR -OCT
160
10977
2G
CaB
SG -Graze
1
50
'3.2
320
OCT -MAR
50
10977
2H
CaB
CB -Graze
3.2
50
3.50
560
MAR -OCT
160
10977
2H
CaB
SG -Graze
1
50
'3.5
175
OCT -MAR
50
10977
21
CaB
CB -Graze
3.2
50
3.30
528
MAR -OCT
160
10977
21
CaB
SG -Graze
1
50
'3.3
165
OCT -MAR
50
10977
2J
CaB
CB -Graze
3.2
50
2.40
384
MAR -OCT
160
10977
2.1
CaB
SG -Graze
1
50
'2.4
120
OCT -MAR
50
10977
2K
CaB
CB -Graze
3.2
50
0.80
128
MAR -OCT
160
10977
2K
CaB
SG -Graze
1
50
'0.8
40
OCT -MAR
50
10977
3A
CaB
CB -Graze
3.2
50
1.60
256
MAR -OCT
160
10977
3A
CaB
SG -Graze
1
50
'1.6
80
OCT -MAR
50
10977
3B
CaB
CB -Graze
3.2
50
3.70
592
MAR -OCT
160
10977
3B
CaB
SG -Graze
1
50
'3.7
185
OCT -MAR
50
10977
3C
CaB
CB -Graze
3.2
50
4.20
672
MAR -OCT
160
10977
3C
CaB
SG -Graze
1
50
4.2
210
OCT -MAR
50
10977
3D
CaB
CB -Graze
3.2
50
5.20
832
MAR -OCT
160
10977
3D
CaB
SG -Graze
1
50
'5.2
260
OCT -MAR
50
10977
5A
CaB
CB -Graze
3.2
50
6.20
992
MAR -OCT
160
10977
5A
CaB
SG -Graze
1
50
'6.2
310
OCT -MAR
50
10977
5B
CaB
CB -Graze
3.2
50
3.00
480
MAR -OCT
160
10977
5B
CaB
SG -Graze
1
50
'3.01
150
OCT -MAR
50
10977
6A
CaB
CB -Graze
3.2
50
2.501
400
MAR -OCT
160
10977
6A
CaB
SG -Graze
1
50
'2.5
125
OCT -MAR
50
10977
6B
CaB
CB -Graze
3.2
50
3.90
624
MAR -OCT
160
10977
6B
CaB
SG -Graze
1
50
'3.9
195
OCT -MAR
50
10977
6C
CaB
CB -Graze
3.2
50
2.80
448
MAR -OCT
160
10977
6C
CaB
SG -Graze
1
50
'2.8
140
OCT -MAR
__ 50
10977
6D
CaB
CB -Graze
3.2
50
4.00
640
MAR -OCT
160
10977
6D
CaB
SG -Graze
1
50
'4.0
200
OCT -MAR
50
10977
7A
CaB
CB -Graze
3.2
50
1.40
224
MAR -OCT
160
10977
7A
CaB
SG -Graze
1
50
'1.4
70
OCT -MAR
50
10977
713
CaB
CB -Graze
3.2
50
3.60
576
MAR -OCT
160
10977
7B
CaB
SG -Graze
1
50
'3.6
180
OCT -MAR
50
10977
7C
CaB
CB -Graze
3.2
50
6.00
960
MAR -OCT
160
10977
7C
CaB
SG -Graze
1
50
'6.0
3001
OCT -MAR
1 50
Total
61.30
13033 lbs.
Available Nitrogen 10800 lbs.
Surplus or deficit -2233 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P -19D Page 3
The applicator is caut7loned that P and K may be over applied while meeting the N requirements. in the future,
eguiations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 8400 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 28
acres of land. If you apply the sludge to corn.at the rate of 125 lbs. of nitrogen per acre you will need 67
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-1 9D Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No. I
Field No.
Soil Type
Crop
10977
21
10977
Code
10977
2G
CaB
CB -Graze
10977
2G
CaB
SG -Graze
10977
2H
CaB
CB -Graze
10977
2H
10977
21
10977
21
10977
2J
10977
2J
10977
2K
10977
2K
10977
3A
10977
3A
10977
3B
10977
3B
10977
3C
10977
3C
10977
3D
10977
3D
10977
5A
10977
5A
10977
5B
10977
5B
10977
6A
10977
6A
10977
6B
10977
6B
10977
6C
10977
6C
10977
6D
10977
6D
10977
7A
10977
7A
10977
7B
10977
7B
10977
7C
10977
7C
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB-_
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
CaB
CB -Graze
CaB
SG -Graze
e.
r.
P-1 9D
Page 5
This is the maximum ap •fcation amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the.event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
This plan was rewritten to incorporate pulls instead of the whole field.
P-1 9D
WASTE UTILIZATION PLAN'
REQUIRED SPECIFICATIONS
Page 6
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons; but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application_ Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland_ When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. V<Jaste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P -19D
REQUIRED SPECIFICATIO14S
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
Page 7
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist'.
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an iiligal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina reaulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-1 9D
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25 -year, 24 hour
storm.The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner. Prestage Farms, Inc.
Signature: L ,, 4 tr, r - n, -1rr, .
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: James L. Lamb
Affiliation: Prestage Farms, Inc. Phone: 910-596-5814
Address: P.O. Box 438
Clinton, NC 28329
Signature:
Date:
Date:
Date: j , ,
%P Waste Utilization Plan %D- — 3 q f
Producer: Prestage Farms, Inc.
Name of Farm: P-1 9C
Location: P.O. Box 438
Clinton NC 28329
Phone: 910-592-5771
Type of Operation: Farrow -Wean
Number of Animal: 2000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year:
Amount of plant available N (PAN) producedlyear:
County: Sampson
12188 ton/year
10800 lbs./year
The waste from your animal facility must be land applied. at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown_
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy_ Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED I DENR 1 uvvU
Aquifer Protection Section
MAR 2 7 2009
P -'i 9C
Page 2
... ould allow additioisal waste to be applied_ Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific cre productio This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10977
2A
CaB
CB -Graze
5.3
50
2.3
610
MAR -OCT
265
10977
2A
CaB
SG -Graze
1
100
2.3
230
OCT -MAR
100
10977
213
CaB
CB -Graze
5.3
50
3.3
875
MAR -OCT
265
10977
2B
CaB
SG -Graze
1 '
100
3.3
330
OCT -MAR
100
10977
2C
CaB
CB -Graze
5.3
50
5.9
1564
MAR -OCT
265
10977
2C
CaB
SG -Graze
1
100
5.9
590
OCT -MAR
100
10977
2D
CaB
CB -Graze
5.3
50
6.1
1617
MAR -OCT
265
10977
2D
CaB
SG -Graze
1
100
6.1
610
OCT -MAR
100
10977
2E
CaB
CB -Graze
5.3
50
6.2
1643
MAR -OCT
265
10977
2E
CaB
SG -Graze
1
100
6.2
620
OCT -MAR
100
10977
2F
CaB
CB -Graze
5.3
50
6.2
1643
MAR -OCT
265
10977
2F
CaB
SG -Graze
1
100
6.2
6201
OCT -MAR
100
Total 30 10950 lbs.
Available Nitrogen 10800 lbs.
Surplus or deficit -150 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-1 9C Page 3
The applicator is cautioned that P and K may be over applied while meeting tate N requirements !n the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock_ Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 8400 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 28
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 67
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-1 9C
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of :and application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic..
Rate inlhr
Applic.
Amount
10977
2A
CaB
CB -Graze
0.6
1.0
10977
2A
CaB
SG -Graze
0.6
1.0
10977
2B
CaB
CB -Graze
0.6
1.0
10977
2B
CaB
SG -Graze
0.6
1.0
10977
2C
CaB
CB -Graze
0.6
1.0
10977
2C
CaB
SG -Graze
0.6
1.0
10977
2D
CaB
CB -Graze
0.6
1.0
10977
2D
CaB
SG -Graze
0.6
1.0
10977
2E
CaB
CB -Graze
0.6
1.0
10977
2E
CaB
SG -Graze
0.6
1.0
10977
2F
CaB
CB -Graze
0.6
1.0
10977
2F
CaB
SG -Graze
0.6
1.0
P-1 9C
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount sl ,owr can be applied .ander optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances s"+ould the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
P-1 9C
Page 6
Vv'ASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field_ (See FOTG
standard 393 - Filter Strip).
Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-1 9C
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
Page 7
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14.. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
1$. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption: However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels_ pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farre: P-1 9C
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25 -year, 24 hour
storm.The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature:�2Fs ��6� r1 TzwtiS 7.,1G. �. C4.
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: _c�. C�; SLC.,_.,
Date: 12[7-24o t
Date:
Date: L2 ar,
I.
F�o
' State of North Carolina
Department of Environment, Health and Natural Resources
Division of Water Quality
Non -Discharge Permit Application Form / Survey
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
General Permit - Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the
Division. Please review the information for completeness and make any corrections
which are appropriate. If a question has not been ivision, please
complete as est as possible. Do not leave a ered.
Application Date: DEC 0 S 1991
REQUIRED ITEMS CHECKLIST 1=AYFMVILLE
Please indicate that you have included the following required items by signing yottral i =�ce provided next to each
Hem.
1. One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations;
2. Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Pian (CAWMP). If the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
II. GENERAL INFORMATION:
L Farm's name:
2. Print Land Owner's name: a e Farms
3. Land Owner's Mailing address: TO Box 438
City: Clinton NC Zip: 28328
Telephone Number: 592-5771
4. County where farm is located: Sampson
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): On north side of SR 1214, approx. 3 mileseast-Df
McDaniel. nd approx. 1.5 miles1214,
6. Print Farm Manager's name (if different from Land Owner): e
7. Lessee' me tors name . applicable; please circle which type is listed): PrestagePrestage Farm
82-348
FORM: AWO-G-E 2/26/97 Page 1 of 3
III. OPERATION INFORMATION:
I. Farm No.: 82-348
2. Operation Description: Swine operation
Farrow to Wean
2000 - Certified Design Capacity
Is the above information correct? Myes; El no. If no, correct below using the design capacity of the facility
Tvne of Swine No. of Animals Tvne of Poultry No. of Animals Tyne of Cattle No. of Animals
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 0 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
Other Type of Livestock on the farm: wo. of Animals:
3. Acreage cleared and available for application: 55.00 ; Required Acreage (as listed in the CAWMP):
4. Number of Lagoons: I ; Total Capacity: 129052$ Cubic Feet (ft3)
Number of Storage Ponds: ; Total Capacity:
5. Is animal waste being applied on any field which has subsurface drains?
6. Are subsurface drains present in the vicinity of or under the lagoon?
IV. APPLICANT'S CERTIFICATION:
Cubic Feet (ft3)
YES or(0 (please circle one)
YES or ® (please circle one)
1, P Ab& FAR -xrj a, 6!1,~r PAer-TAGe (Land Owner's name listed in question H2), attest that
this application for —114(Farm name listed in question Il. 1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supportin anon and attachments are not included this application package
will be returned to me as incomplete.
Signature Date V
V. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner)
1. (Managers name listed in question 11.6), attest that this
application for (Farm name listed in question II. I)
has been reviewed by me and is accurate and complete to the best of my knowledge. i understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FORM: AWO-G-E 2/26/97 Page 2 of 3
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1411
N• \n1, Irl] l
WASTE UTILIZATION PLAN
----------------------
Owners name--:PRESTAGE FARMS P -19D County:SAMPSON
Mail Address-:CLINTON NC
Type of production unit----:FAR-WEAN
Number of animal units-----: 2000
Type of waste facility -----:Anaerobic Lagoon
Temporary storage period---: 180 days
Method of application ------:IRRIGATION
Amount of animal waste produced------------------: 12188 tons/year
Amount of plant available N produced by animals-: 10800 lbs./year
Commercial N to apply on planned acreage---------: 0 lbs./year
Your animal waste utilization plan has been specifically
developed for your swine operation. The plan is based on the
soil types, crops to be grown, and method of application for
your particular operation. The waste must be land applied at a
specified rate to prevent pollution of surface and/or ground
water. The plant nutrients in the animal waste should be used to
reduce the amount of commercial fertilizer required for the crops
where the waste is to be applied. This waste utilization plan
uses nitrogen as the limiting nutrient. Waste should be
analyzed before each application cycle and annual soil tests
are encouraged so that all plant nutrients can be balanced for
realistic yields of the crop to be grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of
the waste and to ensure that it is applied in an
environmentally safe manner. Always apply waste based on the
needs of the crap to be grown and the nutrient content of the
waste. Do not apply more nitrogen than the crop can utilize.
Soil types are important as they have different infiltration
rates and leaching potential. Waste shall not be applied to
land eroding at greater than 5 tons per acre per year. Do not
apply waste on saturated soils or on land when the surface is
frozen. Either of these conditions may result in runoff to
surface waters. Wind conditions should also be considered to
avoid drift and downwind odor problems. To maximize the value
of nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or
not more than 30 days prior to planting. Soil incorporation
of waste will conserve nutrients and reduce odor problems.
Page 2
The acres needed to apply the animal waste is based an typical
nutrient content for this type of facility. Annual acreage
requirements may be more or less based on the waste analysis
report for your waste management facility.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract
Field Soil Crop
Yield Lbs. N Acres Lbs. N Month to
No.
No. Type Code
/Acre /Unit Used Apply
10977
5 CaB K
N/A 50.00 53.0 2650 S -APRIL
10977
5 CaS B
3.2 50.00 ;0 8480 MAR -OCT
!bo L85
-----
----- ----- -----
----- __._ ___ - ----- ------
Total A 11130
Available Nitrogen
(includes commercial) 10600
Surplus Or Deficit -330
Crop codes: Crop -unit
A=Harley-bu.
I=Oats-bu.
B=Bermudagrass(graze)-tans
J=Rye-bu.
C=Bermudagrass(hay)-tons K=Small grain(graze)-acre
D=Corn(grain)-bu.
L=Small grain(hay)-acre
E=Corn(silage)-tons
M=Sorghum(grain)-cwt.
F=Cotton-lbs. lint
W=Wheat-bu.
G=Fescue(graze)-tons
Y=Fescue(pasture)-tons
H=Fescue(hay)-tons
Z=Bermudagrass(pasture)-tons
Page 3
If more commercial fertilizer is used than shown in this plan,
then additional acres of land may be needed. A three to fifteen
feet wide permanent grass filter strip should be seeded along all
ditches in fields that receive animal waste.
Additional comments:
--------------------
Prepared by: �. C%�[+�. Title:W-M_Wetet: l Date: 25
PM.e-kkr-
Concurred in by: p c . Date: 7 25 9
Producer
I understand that I must own or have access to equipment,
primarily irrigation equipment, to land apply the animal waste
described in this waste utilization plan. This equipment must be
available at the appropriate pumping time such that no discharge
occurs from the lagoon in a 25 -year 1 -day storm event. I also
certify that the waste will be applied on the land according to
this plan at the appropriate times and at rates that no runoff
occurs.
4WW; o4 e 4. Date: :7A54L95
Producer
Technical Specialist: A. J&�- Date: 7Z5 95
P'4M-�tWL 4a'L'1► kc .
(Copy to producer and copy to case file)
t[A 001
01/19/09 MON 15:32 FAI 910 592 9552 pRE-STAGE FARMS
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number UcRz3 _ County S^Anngaam Year 200_5
Facility Name (as shown on Certificate of Coverage or Permit)___ _
Operator in Charge for this Facility-- - "]" Certification # y
Land application of animal waste as allowed by the above permit occl_rred during the past calendar year
✓ YES NO. If NO, skip Part 1 and Part Ii and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:
I . Total number of application Fields ❑ or Pulls /((please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): TotaI U_.eable Acres approved in the CAWMP
2. Total number of Fields ❑ or Pulls 1 (please check the appropriate box) on which Iand application,
occurred during the year: S Total Acres on which waste was applied .23
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht, year for all application sites:
I qa
4. Total pounds of Plant Available Nitrogen (PAS allowed to be lana applied annually by the CAWMP and
the permit: 1 l V70
5. Estimated amount of total manure, litter and process wastewater sc,ld or given to other persons and taken
off site during the year e _ tons ❑ or gallor_s C' (pFease check the appropriate box)
6. Annual average number of animals by type at thisTacility during th z previous year --
;z Del 3
ear:;zDel3
7. Largest and smallest number of animals by type at this facility at arty one time during the previous year:
Largest ;z P _3
Smallest �z Ga s
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8'.' Facility's Integrator if applicable: Prr_."4e,Ea r r'-�J2n r.,
Part I1: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the pe tted sigWuraVED s ❑ No
the past calendar year. ti
DENR-FAYEii1: LLEREGIoNAi.DFRCE
AFACF 3-14-03
t 017/19/04 110N 15:33 FAX 910 592 9552 PRESTACE FARMS
Q002
?.
The facility was operated in such a way that there was no direct runoff of waste from
dyes C No
❑ No
the facility (including the houses, Iagoons/storage ponds and the application sites) during
the past calendar year.
dYes
3.
There was no discharge of waste to surface water from this facility during the past
dYes ❑ N
❑ No
calendar year.
4-
There was no freeboard violation in any lagoons or storage ponds at this facility during
dYes ❑ No
❑ No
the past calendar year.
5.
There was no PAN application to any fields or crops at this facility greater than the
d Yes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
b_
All land application equipment was calibrated at least once during the past calendar year.
9Yes ❑ No
7.
Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
ZYes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8- A copy of the Annual Sludge Survey Form for this facility is attached to this Certification
.d Yes
❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the
dYes
❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
dYes
❑ No
11. All required monitoring and reporting was performed in accordance with the facility's
dYes
❑ No
permit during the past calendar year.
12_ All operations and maintenance requirements in the permit were complied with during
{
Ll Yes
❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all Yes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were [dYes ❑ No
maintained during each application of arurnal waste during the past calendar year.
" 1 certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations-"
Fernuttee Name and Title (type or pnnt)
gnature operator in Charge
(if different from Permittee)
AFACF 3-14-03 2
21Z aoc
Date
Date
It
Z
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number ---AL` �_ B. Lagoon Identification P — J $ D —
C. Person(s) taking Measurements .M me'5 i- Rudd,,
D. Date of Measurements :2 -3 I --0s
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
in Sf vacs r_4 —
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): S3 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, S". 3 acres x 6 = Z41 , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
^-' the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I.
At time of sludge survey, also measure the distance from the Maximum Liquid Level
�•
to the Present Liquid Level (measure at the lagoon gage pole):
J.
Determine distance from Maximum Liquid Level to Minimum Liquid Level:
a
(Determine from Plan or other lagoon records) -
K.
Calculate distance from present liquid surface level to Minimum Liquid
level: Item J — Item I, assuming present liquid level is below Max. Liq. Level:
L.
Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M.
Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):%
N.
Record from sludge survey data sheet the average thickness of the sludge layer:
l.9
O.
Calculate the thickness of the existing Liquid Treatment Zone (Item Nf — Item K):
y.
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P.
Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular
shaped
lagoon with uniform side slope.
Completed by t Date: - 1 -
Print Name G Signature
White - Office Yellow - Producer
4.. L
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet P - i 9 D _ _ -
Completed by: �..rr✓ nQg sLA.n�i �dm,P�a o.h� Date: � - � ? - 05
Print Name Signature 13
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C) -(B)
Thickness of sludge
la eer
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
y.
2
S
3
s. S
4
S b
5
6
S. 6
7
5- '7
8
s
9
10
11
s c
12
13
�. 7
14
S
15
S' 6
16
S9
17
S
18
sS
19
S.
20
21
S
22
S. i
23
s. 5
24
s Z
Average
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet. T
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
011/19/04 MON 15:32 FAX 910 592 9552 "",STAGE FARMS 001
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number County Year 200A
Facility Name (as shown on Certificate of Coverage or Penmit)�
Operator in Charge for this Facility Sa - Certification #
Land application of animal waste as allowed by the above .permit occi rred during the past calendar year
- /_ YES NO. If NO, skip Parr I and Part Il and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields ❑ or Pulls G�(please check the E.ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): _ Total U::cable Acres approved in the CAWMP
/
.2_. Total number of Fields El or Pulls 2 (please check the appropriate box) on which land application
occurred during the year: is Total Acres on which waste was applied `j�T S
3. Total pounds of Plant Available Nitrogen (PAN) applied during thc: year for all application sites:
1 r-7IR
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: -
S. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year �' _ tons ❑ or gallons ❑ (pl-ease check the appropriate box)
6. Annual average number of animals by type at this'facility during th,- previous year:
-)O 51!
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest d 12 7
Smallest _?�? j���-
(`i hese numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
S Facility's Integrator if applicable:
Part It: Facility
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the permitted sites during G Yes ❑ No
the past calendar year.
AFACF 3-'l4-03 I
=�
0 z z�;
17F�1lt�-fil t t 4IlEFicGfOP,f�LpFF?CE
01119/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS
2. The facility was operated in such a way that there was no direct runoff of waste from
the facility (including -the houses, lagoonsistorage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past
. calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year.
@ 002
dYes ON.
d Yes ❑ N
iYes ❑ No
dYes ❑ No
Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon dYes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. dYes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the d Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year? dYes ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during iYes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all 9Yes (IN,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were E(Yes ❑ No
maintained during each application of animal waste during the past calendar year.
" I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations_"
different from Permittee)
AFACF 3-14-03 2
t8 0
Date
_ ,3 / `OS
Date
Lagow Sludge Survey Form
A Farm Permit or DWQ IdentlRcabon Number
B. lagoon Identfication }� }
C. Person(s) taking MeasurementsK}C`�
D. Date of Measurements
E. Mettwds;Osvioes Used for Measuement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon Liquid surface to the bottom (soil) of lagoon:
Pc -[e c_,;,t}3,, m{ -n4 rement
c. Thickness of the sludge layer If making a direct measurement with 'core sampler'
ta
�.
F. Lagoon Surface Area (using dimensions at the inside top of bank):_ (acres)
(Draw sketch of lagoon an a separate sheet and List dirriensions, and ca"Mrfate surfxm area.) i
i
G. Estimate number of sampling points:
a. Less than 1.33 saes: Use 8 points
b. If more than 1.33 acres, acres x 6 = _ _ , with maximum of 24.
(using sketch and dimensions, develop a uniform `grid' that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid Intersection poM, an
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and reorx data on stodge Survey Data Sheer.
1. Al the time of studge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): �+
I
J_ Determine distance from Mardmum Liquid Umit to Minimum Lkttdd Level: D' O
Netermine from Plan or other lagoon records) !
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: tternJ -item 1, assuming present Liquid level Is below Max. Llq. Level-.
i
L. Record from sludge survey data street the distance from the present Liquid surface level
to the Lagoon bottom (average fix all the nwesuement points):
M. Record from the studge survey data sheet the distance frau the present liquid surface level E
to the top of the sludge layer (average for all the measurement points):_ i
N. Record from the studge survey data sheet the average thickran of the sludge tayer P.7
0. Cak Mate the thUmess of the existing Liquid Treatment zone (Item M - item K):
(Note: If item 0 is less #ban 4 fL, a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWG for more Information.)
P. Proceed to the sludge volume Worimheet if desks to Gailadate sludge volume for redaargWW shaped
lagoon with uniform side slope.
Completed by Date: - 7- p
Sludge Survey Data Sheet
Completed By: lrky #�-�
Print Name
Lagoon Identification:
�1&0 t -iz, c�--1
Signature
X9-0 -
Date: I `7-0
(p1
G 6d
Point
No.
Distance from Ilquid surface
to top of Oudge
Distance from liquid surface
to lagoon boWrn (soil)
Thickness of sludge
layer
1
0.1
7
0.5
2
02
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
0
IF
All Grid Points and g2MMMMdIng sludgg layer n on a
attached to this Sludge Survey Data Sheet.
Conversion Tante From Inches to Tenths of feat
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.5
2
02
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0